Investigations on dry sliding of laser cladded aluminum bronze

Directory of Open Access Journals (Sweden)

Freiße Hannes

2016-01-01

Full Text Available The aim of this study was to investigate the tribological behaviour of laser cladded aluminum bronze tool surfaces for dry metal forming. In a first part of this work a process window for cladding aluminum bronze on steel substrate was investigated to ensure a low dilution. Therefore, the cladding speed, the powder feed rate, the laser power and the distance between the process head and the substrate were varied. The target of the second part was to investigate the influence of different process parameters on the tribological behaviour of the cladded tracks. The laser claddings were carried out on both aluminum bronze and cold work tool steel as substrate materials. Two different particle sizes of the cladding powder material were used. The cladding speed was varied and a post-processing laser remelting treatment was applied. It is shown that the tribological behaviour of the surface in a dry oscillating ball-on-plate test is highly dependent on the substrate material. In the third part a deep drawing tool was additively manufactured by direct laser deposition. Furthermore, the tool was applied to form circular cups with and without lubrication.

Physico Chemistry of the Chlorination of Aluminum Claddings in the Framework of HALOX Project

International Nuclear Information System (INIS)

Alvarez, Fabiola; De Micco, Georgina; Bohe, Ana; Pasquevich, Daniel

2003-01-01

The conditioning of spent nuclear fuels from test and research reactors requires a previous physicochemical treatment to stabilize them chemically.A possible way of processing is through what was called in CNEA as Process HALOX (Halogenation and Oxidation).It consists of the selective separation of cladding by halogenation and the subsequent oxidation of the core, previously to insert it into a vitreous matrix.The halogenation aim is to transform the constituents of the 6061aluminum alloy into volatile halides.In this work we present preliminary results of the chlorination of two aluminum alloys: AA 6061 and a type of CuZnAl alloy

Proposal of 99.99%-aluminum/7N01-Aluminum clad beam tube for high energy booster of Superconducting Super Collider

International Nuclear Information System (INIS)

Ishimaru, Hajime

1994-01-01

Proposal of 99.99% pure aluminum/7N01 aluminum alloy clad beam tube for high energy booster in Superconducting Super Collider is described. This aluminum clad beam tube has many good performances, but a eddy current effect is large in superconducting magnet quench collapse. The quench test result for aluminum clad beam tube is basically no problem against magnet quench collapse. (author)

Shielding gas effect to diffusion activities of magnesium and copper on aluminum clad

Science.gov (United States)

Manurung, Charles SP; Napitupulu, Richard AM

2017-09-01

Aluminum is the second most metal used in many application, because of its corrosion resistance. The Aluminum will be damaged in over time if it’s not maintained in good condition. That is important to give protection to the Aluminums surface. Cladding process is one of surface protection methodes, especially for metals. Aluminum clad copper (Al/Cu) or copper clad aluminum (Cu/Al) composite metals have been widely used for many years. These mature protection method and well tested clad metal systems are used industrially in a variety application. The inherent properties and behavior of both copper and aluminum combine to provide unique performance advantages. In this paper Aluminum 2024 series will be covered with Aluminum 1100 series by hot rolling process. Observations will focus on diffusion activities of Mg and Cu that not present on Aluminum 1100 series. The differences of clad material samples is the use of shielding gas during heating before hot rolling process. The metallurgical characteristics will be examined by using optical microscopy. Transition zone from the interface cannot be observed but from Energy Dispersive Spectrometry it’s found that Mg and Cu are diffused from base metal (Al 2024) to the clad metal (Al 1100). Hardness test proved that base metals hardness to interface was decrease.

Microbial biofilm growth on irradiated, spent nuclear fuel cladding

International Nuclear Information System (INIS)

Bruhn, D.F.; Frank, S.M.; Roberto, F.F.; Pinhero, P.J.; Johnson, S.G.

2009-01-01

A fundamental criticism regarding the potential for microbial influenced corrosion in spent nuclear fuel cladding or storage containers concerns whether the required microorganisms can, in fact, survive radiation fields inherent in these materials. This study was performed to unequivocally answer this critique by addressing the potential for biofilm formation, the precursor to microbial-influenced corrosion, in radiation fields representative of spent nuclear fuel storage environments. This study involved the formation of a microbial biofilm on irradiated spent nuclear fuel cladding within a hot cell environment. This was accomplished by introducing 22 species of bacteria, in nutrient-rich media, to test vessels containing irradiated cladding sections and that was then surrounded by radioactive source material. The overall dose rate exceeded 2 Gy/h gamma/beta radiation with the total dose received by some of the bacteria reaching 5 x 10 3 Gy. This study provides evidence for the formation of biofilms on spent-fuel materials, and the implication of microbial influenced corrosion in the storage and permanent deposition of spent nuclear fuel in repository environments

Corrosion of research reactor aluminium clad spent fuel in water

International Nuclear Information System (INIS)

2009-12-01

A large variety of research reactor spent fuel with different fuel meats, different geometries and different enrichments in 235 U are presently stored underwater in basins located around the world. More than 90% of these fuels are clad in aluminium or aluminium based alloys that are notoriously susceptible to corrosion in water of less than optimum quality. Some fuel is stored in the reactor pools themselves, some in auxiliary pools (or basins) close to the reactor and some stored at away-from-reactor pools. Since the early 1990s, when corrosion induced degradation of the fuel cladding was observed in many of the pools, corrosion of research reactor aluminium clad spent nuclear fuel stored in light water filled basins has become a major concern, and programmes were implemented at the sites to improve fuel storage conditions. The IAEA has since then established a number of programmatic activities to address corrosion of research reactor aluminium clad spent nuclear fuel in water. Of special relevance was the Coordinated Research Project (CRP) on Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water (Phase I) initiated in 1996, whose results were published in IAEA Technical Reports Series No. 418. At the end of this CRP it was considered necessary that a continuation of the CRP should concentrate on fuel storage basins that had demonstrated significant corrosion problems and would therefore provide additional insight into the fundamentals of localized corrosion of aluminium. As a consequence, the IAEA started a new CRP entitled Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water (Phase II), to carry out more comprehensive research in some specific areas of corrosion of aluminium clad spent nuclear fuel in water. In addition to this CRP, one of the activities under IAEA's Technical Cooperation Regional Project for Latin America Management of Spent Fuel from Research Reactors (2001-2006) was corrosion monitoring and surveillance of research

A Prediction Study on Oxidation of Aluminum Alloy Cladding of U{sub 3}Si{sub 2}-Al Fuel Plate

Energy Technology Data Exchange (ETDEWEB)

Tahk, Y.W.; Lee, B.H.; Oh, J.Y.; Park, J.H.; Yim, J.S. [Research Reactor Design and Engineering Div., Korea Atomic Energy Research Institute, 1045 Daedeokdaero, Yuseong, Daejeon 305-353 (Korea, Republic of)

2011-07-01

U{sub 3}Si{sub 2}-Al dispersion fuel with aluminum alloy cladding will be used for the Jordan Research and Training Reactor (JRTR). Aluminum alloy cladding undergoes corrosion at slow rates under operational status. This causes thinning of the cladding walls and impairs heat transfer to the coolant. Predictions of the aluminum oxide thickness of the fuel cladding and the maximum temperature difference across the oxide film are needed for reliability evaluation based on the design criteria and limits which prohibit spallation of oxide film. In this work, several oxide thickness prediction models were compared with the measured data of in-pile test results from RERTR program. Moreover, specific parametric studies and a preliminary prediction of the aluminum alloy oxidation using the latest model were performed for JRTR fuel. According to the current JRTR fuel management scheme and operation strategy for 5 MW power, fresh fuel is discharged after 900 effective full power days (EFPD), which is too long a span to predict oxidation properly without an elaborate model. The latest model developed by Kim et al. is in good agreement with the recent in-pile test data as well as with the out-of-pile test data available in the literature, and is one of the best predictors for the oxidation of aluminum alloy cladding in various operating condition. Accordingly, this model was chosen for estimating the oxide film thickness. Through the preliminarily evaluation, water pH level is to be controlled lower than 6.2 for the conservativeness in the case of including the effect of anticipated operational occurrences and the spent fuel residence time in the storage rack after discharging. (author)

Retention and release of tritium in aluminum clad, Al-Li alloys

International Nuclear Information System (INIS)

Louthan, M.R. Jr.

1991-01-01

Tritium retention in and release from aluminum clad, aluminum-lithium alloys is modeled from experimental and operational data developed during the thirty plus years of tritium production at the Savannah River Site. The model assumes that tritium atoms, formed by the 6 Li(n,α) 3 He reaction, are produced in solid solution in the Al-Li alloy. Because of the low solubility of hydrogen isotopes in aluminum alloys, the irradiated Al-Li rapidly becomes supersaturated in tritium. Newly produced tritium atoms are trapped by lithium atoms to form a lithium tritide. The effective tritium pressure required for trap or tritide stability is the equilibrium decomposition pressure of tritium over a lithium tritide-aluminum mixture. The temperature dependence of tritium release is determined by the permeability of the cladding to tritium and the local equilibrium at the trap sites. This model is used to calculate tritium release from aluminum clad, aluminum-lithium alloys. 9 refs., 3 figs

Metallography of pitted aluminum-clad, depleted uranium fuel

International Nuclear Information System (INIS)

Nelson, D.Z.; Howell, J.P.

1994-01-01

The storage of aluminum-clad fuel and target materials in the L-Disassembly Basin at the Savannah River Site for more than 5 years has resulted in extensive pitting corrosion of these materials. In many cases the pitting corrosion of the aluminum clad has penetrated in the uranium metal core, resulting in the release of plutonium, uranium, cesium-137, and other fission product activity to the basin water. In an effort to characterize the extent of corrosion of the Mark 31A target slugs, two unirradiated slug assemblies were removed from basin storage and sent to the Savannah River Technology Center for evaluation. This paper presents the results of the metallography and photographic documentation of this evaluation. The metallography confirmed that pitting depths varied, with the deepest pit found to be about 0.12 inches (3.05 nun). Less than 2% of the aluminum cladding was found to be breached resulting in less than 5% of the uranium surface area being affected by corrosion. The overall integrity of the target slug remained intact

Report of the advanced neutron source (ANS) aluminum cladding corrosion workshop

International Nuclear Information System (INIS)

Hanson, G.H.; Gibson, G.W.; Griess, J.C.; Pawel, R.E.; Pace, N.E.; Ryskamp, J.M.

1989-02-01

The Advanced Neutron Source (ANS) Corrosion Workshop on aluminum cladding corrosion in reactor environments is summarized. The Workshop was held to examine the aluminum cladding oxidation studies being conducted in support of the ANS design. This report was written principally to provide a record of the ideas and judgments expressed by the workshop attendees. The ANS operating heat flux is significantly higher than that in existing reactors, and early experiments indicate that there may be an aluminum cladding oxidation problem unique to higher heat fluxes or associated cladding temperatures that, if not solved, may limit the operation of the ANS to unacceptably low power levels. A brief description of the information presented by each speaker is included along with a compilation of the most significant ideas and recommended research areas. The appendixes contain a copy of the workshop agenda and a list of attendees

Alkaline corrosion properties of laser-clad aluminum/titanium coatings

DEFF Research Database (Denmark)

Aggerbeck, Martin; Herbreteau, Alexis; Rombouts, Marleen

2015-01-01

Purpose - The purpose of this paper is to study the use of titanium as a protecting element for aluminum in alkaline conditions. Design/methodology/approach - Aluminum coatings containing up to 20 weight per cent Ti6Al4V were produced using laser cladding and were investigated using light optical...... microscope, scanning electron microscope - energy-dispersive X-ray spectroscopy and X-Ray Diffraction, together with alkaline exposure tests and potentiodynamic measurements at pH 13.5. Findings - Cladding resulted in a heterogeneous solidification microstructure containing an aluminum matrix...... with supersaturated titanium ( (1 weight per cent), Al3Ti intermetallics and large partially undissolved Ti6Al4V particles. Heat treatment lowered the titanium concentration in the aluminum matrix, changed the shape of the Al3Ti precipitates and increased the degree of dissolution of the Ti6Al4V particles. Corrosion...

Corrosion of aluminum, uranium and plutonium in the presence of water in spent fuel storage tanks

International Nuclear Information System (INIS)

Grzetic, I.

1997-01-01

General problem associated with research reactor exploitation is safe storage of spent nuclear fuel. One of the possible solutions is its storage in aluminum containers filled and cooled with water. With time aluminum starts to corrode. The chemical corrosion of aluminum, as a heterogenous process, could be investigated in two ways. First, is direct investigation of Al corrosion per se, following hydrogen generation during the corrosion of Al in the presence of water. Both ways are based on available physico-chemical and thermodynamical data. Recent measurements of water quality in the Vinca Institute spent fuel pool clearly indicates that the particular case, corrosion is likely to be present. For the particular case, corrosion process could considered in two directions. The first one discusses the corrosion process of reactor fuel aluminum cladding in general. The second consideration is related with theoretically and empirically based calculations of hydrogen pressure in the closed aluminum containers in order to predict their resistance to the increased pressure. Finally, the corrosion of U, Pu and Cd is discussed with respect to solubility and influence of hydrogen on U and UO 2 under wet conditions. (author)

Characteristics of hydride precipitation and reorientation in spent-fuel cladding

International Nuclear Information System (INIS)

Chung, H. M.; Strain, R. V.; Billone, M. C.

2000-01-01

The morphology, number density, orientation, distribution, and crystallographic aspects of Zr hydrides in Zircaloy fuel cladding play important roles in fuel performance during all phases before and after discharge from the reactor, i.e., during normal operation, transient and accident situations in the reactor, temporary storage in a dry cask, and permanent storage in a waste repository. In the past, partly because of experimental difficulties, hydriding behavior in irradiated fuel cladding has been investigated mostly by optical microscopy (OM). In the present study, fundamental metallurgical and crystallographic characteristics of hydride precipitation and reorientation were investigated on the microscopic level by combined techniques of OM and transmission electron and scanning electron microscopy (TEM and SEM) of spent-fuel claddings discharged from several boiling and pressurized water reactors (BWRs and PWRs). Defueled sections of standard and Zr-lined Zircaloy-2 fuel claddings, irradiated to fluences of ∼3.3 x 10 21 n cm -2 and ∼9.2 x 10 21 n cm -2 (E > 1 MeV), respectively, were obtained from spent fuel rods discharged from two BWRs. Sections of standard and low-tin Zircaloy-4 claddings, irradiated to fluences of ∼4.4 x 10 21 n cm -2 , ∼5.9 x 10 21 n cm -2 , and ∼9.6 x 10 21 n cm -2 (E > 1 MeV) in three PWRs, were also obtained. Microstructural characteristics of hydrides were analyzed in as-irradiated condition and after gas-pressurization-burst or expanding-mandrel tests at 292-325 C in Ar for some of the spent-fuel claddings. Analyses were also conducted of hydride habit plane, morphology, and reorientation characteristics on unirradiated Zircaloy-4 cladding that contained dense radial hydrides. Reoriented hydrides in the slowly cooled unirradiated cladding were produced by expanding-mandrel loading

Corrosion of research reactor aluminium clad spent fuel in water. Additional information

International Nuclear Information System (INIS)

2009-12-01

A large variety of research reactor spent fuel with different fuel meats, different geometries and different enrichments in 235 U are presently stored underwater in basins located around the world. More than 90% of these fuels are clad in aluminium or aluminium based alloys that are notoriously susceptible to corrosion in water of less than optimum quality. Some fuel is stored in the reactor pools themselves, some in auxiliary pools (or basins) close to the reactor and some stored at away-from-reactor pools. Since the early 1990s, when corrosion induced degradation of the fuel cladding was observed in many of the pools, corrosion of research reactor aluminium clad spent nuclear fuel stored in light water filled basins has become a major concern, and programmes were implemented at the sites to improve fuel storage conditions. The IAEA has since then established a number of programmatic activities to address corrosion of research reactor aluminium clad spent nuclear fuel in water. Of special relevance was the Coordinated Research Project (CRP) on Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water (Phase I) initiated in 1996, whose results were published in IAEA Technical Reports Series No. 418. At the end of this CRP it was considered necessary that a continuation of the CRP should concentrate on fuel storage basins that had demonstrated significant corrosion problems and would therefore provide additional insight into the fundamentals of localized corrosion of aluminium. As a consequence, the IAEA started a new CRP entitled Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water (Phase II), to carry out more comprehensive research in some specific areas of corrosion of aluminium clad spent nuclear fuel in water. In addition to this CRP, one of the activities under IAEA's Technical Cooperation Regional Project for Latin America Management of Spent Fuel from Research Reactors (2001-2006) was corrosion monitoring and surveillance of research

Probabilistic assessment of spent-fuel cladding breach

International Nuclear Information System (INIS)

Foadian, H.; Rashid, Y.R.; Seager, K.D.

1991-01-01

A methodology for determining the probability spent-fuel cladding breach due to normal and accident class B cask transport conditions is introduced. This technique uses deterministic stress analysis results as well as probabilistic cladding material properties, initial flaws, and breach criteria. Best estimates are presented for the probability distributions of irradiated Zircaloy properties such as ductility and fracture toughness, and for fuel rod initial conditions such as manufacturing flaws and PCI part-wall cracks. Example analyses are used to illustrate the implementation of this methodology for a BWR (GE 7 x 7) and a PWR (B ampersand W 15 x 15) assembly. The cladding breach probabilities for each assembly are tabulated for regulatory normal and accident transport conditions including fire

Probabilistic assessment of spent-fuel cladding breach

International Nuclear Information System (INIS)

Foadian, H.; Rashid, Y.R.; Seager, K.D.

1992-01-01

In this paper a methodology for determining the probability of spent-fuel cladding breach due to normal and accident class B cask transport conditions is introduced. This technique uses deterministic stress analysis results as well as probabilistic cladding material properties, initial flaws, and breach criteria. Best estimates are presented for the probability distributions of irradiated Zircaloy properties such as ductility and fracture toughness, and for fuel rod initial conditions such as manufacturing flaws and PCI part-wall cracks. Example analyses are used to illustrate the implementation of this methodology for a BWR (GE 7 x 7) and a PWR (B and W 15 x 15) assembly. The cladding breach probabilities for each assembly are tabulated for regulatory normal and accident transport conditions including fire

Peak cladding temperature in a spent fuel storage or transportation cask

International Nuclear Information System (INIS)

Li, J.; Murakami, H.; Liu, Y.; Gomez, P.E.A.; Gudipati, M.; Greiner, M.

2007-01-01

From reactor discharge to eventual disposition, spent nuclear fuel assemblies from a commercial light water reactor are typically exposed to a variety of environments under which the peak cladding temperature (PCT) is an important parameter that can affect the characteristics and behavior of the cladding and, thus, the functions of the spent fuel during storage, transportation, and disposal. Three models have been identified to calculate the peak cladding temperature of spent fuel assemblies in a storage or transportation cask: a coupled effective thermal conductivity and edge conductance model developed by Manteufel and Todreas, an effective thermal conductivity model developed by Bahney and Lotz, and a computational fluid dynamics model. These models were used to estimate the PCT for spent fuel assemblies for light water reactors under helium, nitrogen, and vacuum environments with varying decay heat loads and temperature boundary conditions. The results show that the vacuum environment is more challening than the other gas environments in that the PCT limit is exceeded at a lower boundary temperature for a given decay heat load of the spent fuel assembly. This paper will highlight the PCT calculations, including a comparison of the PCTs obtained by different models.

Spent fuel cladding containment credit test

International Nuclear Information System (INIS)

Wilson, C.N.

1983-01-01

As an initial step in addressing the effectiveness of breached cladding as a barrier to radionuclide release from the repository during the post-containment period, preliminary scoping tests have been initiated which compare radionuclide releases from spent fuel specimens with artificially induced cladding defects of various severities. The artificially induced defects are all more severe than the typical in-reactor type breaches which are expected to be the principal type of breach entering the repository for terminal storage. These preliminary scoping tests being conducted by Westinghouse Hanford Company for the Lawrence Livermore National Laboratory Waste Package Development Program in support of the Tuff repository project at the Nevada Test Site are described. Also included in this presentation are selected initial results from these tests. 22 figures

Radionuclide release from PWR spent fuel specimens with induced cladding defects

International Nuclear Information System (INIS)

Wilson, C.N.; Oversby, V.M.

1984-03-01

Radionuclide releases from pressurized water reactor (PWR) spent fuel rod specimens containing various artificially induced cladding defects were compared by leach testing. The study was conducted in support of the Nevada Nuclear Waste Storage Investigations (NNWSI) Waste Package Task to evaluate the effectiveness of failed cladding as a barrier to radionuclide release. Test description and results are presented

Radionuclide release from PWR spent fuel specimens with induced cladding defects

International Nuclear Information System (INIS)

Wilson, C.N.; Oversby, V.M.

1984-03-01

Radionuclide releases from pressurized water reactor (PWR) spent fuel rod specimens containing various artificially induced cladding defects were compared by leach testing. The study was conducted in support of the Nevada Nuclear Waste Storage Investigations (NNWSI) Waste Package Task to evaluate the effectiveness of failed cladding as a barrier to radionuclide release. Test description and results are presented. 6 references, 4 figures

Characteristics of hydride precipitation and reorientation in spent-fuel cladding

International Nuclear Information System (INIS)

Chung, H.M.; Daum, R.S.; Hiller, J.M.; Billone, M.C.

2002-01-01

Transmission electron microscopy (TEM) was used to examine Zircaloy fuel cladding, either discharged from several PWRs and a BWR after irradiation to fluence levels of 3.3 to 8.6 X 10 21 n cm -2 (E > 1 MeV) or hydrogen-charged and heat-treated under stress to produce radial hydrides; the goal was to determine the microstructural and crystallographic characteristics of hydride precipitation. Morphologies, distributions, and habit planes of various types of hydrides were determined by stereo-TEM. In addition to the normal macroscopic hydrides commonly observed by optical microscopy, small 'microscopic' hydrides are present in spent-fuel cladding in number densities at least a few orders of magnitude greater than that of macroscopic hydrides. The microscopic hydrides, observed to be stable at least up to 333 deg C, precipitate in association with -type dislocations. While the habit plane of macroscopic tangential hydrides in the spent-fuel cladding is essentially the same as that of unirradiated unstressed Zircaloys, i.e., the [107] Zr plane, the habit plane of tangential hydrides that precipitate under high tangential stress is the [104] Zr plane. The habit plane of radial hydrides that precipitate under tangential stress is the [011] Zr pyramidal plane, a naturally preferred plane for a cladding that has 30 basal-pole texture. Effects of texture on the habit plane and the threshold stress for hydride reorientation are also discussed. (authors)

Evaluation of Corrosion of Aluminum Based Reactor Fuel Cladding Materials During Dry Storage

International Nuclear Information System (INIS)

Peacock, H.B. Jr.

1999-01-01

This report provides an evaluation of the corrosion behavior of aluminum cladding alloys and aluminum-uranium alloys at conditions relevant to dry storage. The details of the corrosion program are described and the results to date are discussed

Corrosion of research reactor Al-clad spent fuel in water

International Nuclear Information System (INIS)

Bendereskaya, O.S.; De, P.K.; Haddad, R.; Howell, J.P.; Johnson, A.B. Jr.; Laoharojanaphand, S.; Luo, S.; Ramanathan, L.V.; Ritchie, I.; Hussain, N.; Vidowsky, I.; Yakovlev, V.

2002-01-01

A significant amount of aluminium-clad spent nuclear fuel from research and test reactors worldwide is currently being stored in water-filled basins while awaiting final disposition. As a result of corrosion issues, which developed from the long-term wet storage of aluminium-clad fuel, the International Atomic Energy Agency (IAEA) implemented a Co-ordinated Research Project (CRP) in 1996 on the 'Corrosion of Research Reactor Aluminium-Clad Spent Fuel in Water'. The investigations undertaken during the CRP involved ten institutes in nine different countries. The IAEA furnished corrosion surveillance racks with aluminium alloys generally used in the manufacture of the nuclear fuel cladding. The individual countries supplemented these racks with additional racks and coupons specific to materials in their storage basins. The racks were immersed in late 1996 in the storage basins with a wide range of water parameters, and the corrosion was monitored at periodic intervals. Results of these early observations were reported after 18 months at the second research co-ordination meeting (RCM) in Sao Paulo, Brazil. Pitting and crevice corrosion were the main forms of corrosion observed. Corrosion caused by deposition of iron and other particles on the coupon surfaces was also observed. Galvanic corrosion of stainless steel/aluminium coupled coupons and pitting corrosion caused by particle deposition was observed. Additional corrosion racks were provided to the CRP participants at the second RCM and were immersed in the individual basins by mid-1998. As in the first set of tests, water quality proved to be the key factor in controlling corrosion. The results from the second set of tests were presented at the third and final RCM held in Bangkok, Thailand in October 2000. An IAEA document giving details about this CRP and other guidelines for spent fuel storage is in pres. This paper presents some details about the CRP and the basis for its extension. (author)

Corrosion surveillance in spent fuel storage pools

International Nuclear Information System (INIS)

Howell, J.P.

1996-01-01

In mid-1991, corrosion of aluminum-clad spent nuclear fuel was observed in the light-water filled basins at the Savannah River site. A corrosion surveillance program was initiated in the P, K, L-Reactor basins and in the Receiving Basin for Offsite Fuels (RBOF). This program verified the aggressive nature of the pitting corrosion and provided recommendations for changes in basin operations to permit extended longer term interim storage. The changes were implemented during 1994--1996 and have resulted in significantly improved basin water quality with conductivity in the 1--3 microS/cm range. Under these improved conditions, no new pitting has been observed over the last three years. This paper describes the corrosion surveillance program at SRS and what has been learned about the corrosion of aluminum-clad in spent fuel storage pools

DECONTAMINATION OF ZIRCALOY SPENT FUEL CLADDING HULLS

International Nuclear Information System (INIS)

Rudisill, T; John Mickalonis, J

2006-01-01

The reprocessing of commercial spent nuclear fuel (SNF) generates a Zircaloy cladding hull waste which requires disposal as a high level waste in the geologic repository. The hulls are primarily contaminated with fission products and actinides from the fuel. During fuel irradiation, these contaminants are deposited in a thin layer of zirconium oxide (ZrO 2 ) which forms on the cladding surface at the elevated temperatures present in a nuclear reactor. Therefore, if the hulls are treated to remove the ZrO 2 layer, a majority of the contamination will be removed and the hulls could potentially meet acceptance criteria for disposal as a low level waste (LLW). Discard of the hulls as a LLW would result in significant savings due to the high costs associated with geologic disposal. To assess the feasibility of decontaminating spent fuel cladding hulls, two treatment processes developed for dissolving fuels containing zirconium (Zr) metal or alloys were evaluated. Small-scale dissolution experiments were performed using the ZIRFLEX process which employs a boiling ammonium fluoride (NH 4 F)/ammonium nitrate (NH 4 NO 3 ) solution to dissolve Zr or Zircaloy cladding and a hydrofluoric acid (HF) process developed for complete dissolution of Zr-containing fuels. The feasibility experiments were performed using Zircaloy-4 metal coupons which were electrochemically oxidized to produce a thin ZrO 2 layer on the surface. Once the oxide layer was in place, the ease of removing the layer using methods based on the two processes was evaluated. The ZIRFLEX and HF dissolution processes were both successful in removing a 0.2 mm (thick) oxide layer from Zircaloy-4 coupons. Although the ZIRFLEX process was effective in removing the oxide layer, two potential shortcomings were identified. The formation of ammonium hexafluorozirconate ((NH 4 ) 2 ZrF 6 ) on the metal surface prior to dissolution in the bulk solution could hinder the decontamination process by obstructing the removal of

Corrosion of aluminium-clad spent fuel at RA research reactor

International Nuclear Information System (INIS)

Pesic, M.; Maksin, T.; Dobrijevic, R.; Idjakovic, Z.

2003-01-01

Almost 95% of all spent fuel elements of the RA research reactor in the Vinca Institute of Nuclear Sciences, Belgrade, Serbia and Montenegro, are stored in 30 aluminium barrels and about 300 stainless steel channel-holders in the temporary spent fuel storage water pool. The first activities of sludge and water samples, taken from the pool, were measured in 1996-1997 and were followed by analysis of chemical composition of samples. Visual inspections of fuel elements in some stainless steel tubes and of the fuel channels stored in the reactor core have shown that some deposits cover aluminium cladding. Stains and surface discoloration are noted on many of the spent fuel elements that were examined visually during the core unloading and inspections carried out in 1979 - 1984. Some of water samples, taken from pool, about a 150 stainless steel tubes and 16 barrels have shown very high 137-Cs activity compared to low activity measured in pool water. It was concluded that aluminium cladding of the fuel elements was penetrated due to corrosion process. Study on influence of water corrosion processes in the RA reactor storage pool was started within the framework of the IAEA CRP 'Corrosion of Research Reactor Aluminium-Clad Spent Fuel in Water' in 2002. The first test rack with various aluminium and stainless steel coupons, supplied by the IAEA, was immersed in the pool already in 1996. New racks were immersed in 2002 and 2003. The rack immersed in 1996 was taken out from the pool in 2002 and the rack immersed in 2002 was taken out in 2003. Results of the examination of these racks, carried out according to the strategy and the protocol, proposed by the IAEA, are described in this paper. (author)

Evaluation of water chemistry on the pitting susceptibility of aluminum

International Nuclear Information System (INIS)

Chandler, G.T.; Sindelar, R.L.; Lam, P.S.

1997-01-01

Aluminum-clad spent nuclear fuels are being stored in water in the Receiving Basin for Off-site Fuels (RBOF) and the reactor disassembly (cooling) basins at the Savannah River Site (SRS). Experience shows that fuels stored in water are subject to rapid pitting corrosion if the water quality is poor. Upgrade projects and actions, including those to improve water quality, were recently undertaken to upgrade the disassembly basins for extended storage. A technical strategy was developed for continued basin storage of aluminum-clad fuel assemblies. The strategy includes development and implementation of basin technical standards for water quality to minimize attack due to pitting corrosion over a desired storage period. In the absence of localized corrosion, only slow, general corrosion of the cladding would be expected. A laboratory corrosion program is being performed to provide the bases for technical standards by identifying the region of aggressive water qualities where existing oxide films would tend to break down and pits would initiate and remain active. Initial results from corrosion potential and cyclic polarization testing of aluminum alloys in various water chemistries have shown that low conductivity water (< 50 μS/cm) should not be aggressive to cause self-pitting corrosion. Initial results from tests of 8001 and 5052 aluminum and aluminium-10% uranium alloy indicate that a strong galvanic couple should not exist between the aluminum cladding materials and the aluminum-uranium fuel. Additional laboratory testing will include immersion testing to allow characterization of the growth rate of active pits to benchmark a kinetic model. This model will form the basis for a water quality technical standard and enable prediction of the life of aluminum-clad spent nuclear fuels in basin storage

Behavior of high-density spent-fuel storage racks

International Nuclear Information System (INIS)

Bailey, W.J.

1986-08-01

Included in this report is a summary of information on neutron-absorbing materials such as B 4 C in an aluminum matrix or organic binder material, stainless steel-boron and aluminum-boron alloys, and stainless steetl-clad cadmium that are used in high-density spent fuel storage racks. A list of the types of neutron-absorbing materials being used in spent fuel storage racks at domestic commercial plants is provided. Recent cases at several domestic plants where swelling of rack side plates (where the B 4 C in an aluminum matrix and B 4 C in an organic binder material were located) occurred are reviewed

A Prediction Study of Aluminum Alloy Oxidation of the Fuel Cladding in Jordan Research and Training Reactor

Energy Technology Data Exchange (ETDEWEB)

Tahk, Y. W.; Oh, J. Y.; Lee, B. H.; Seo, C. G.; Chae, H. T.; Yim, J. S. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2010-10-15

U{sub 3}Si{sub 2}-Al dispersion fuel with Al cladding will be used for Jordan Research and Training Reactor (JRTR). Aluminum alloy cladding experiences the oxidation layer growth on the surface during the reactor operation. The formation of oxides on the cladding affects fuel performance by increasing fuel temperature. According to the current JRTR fuel management scheme and operation strategy for 5 MW power, a fresh fuel is discharged after 900 effective full power days (EFPD) with 18 cycles of 50 days loading. For the proper prediction of the aluminum oxide thickness of fuel cladding during the long residence time, a reliable model is needed. In this work, several oxide thickness prediction models are compared with the measured data from in-pile test by RERTR program. Moreover, specific parametric studies and a preliminary prediction of the aluminum alloy oxidation using the latest model are performed for JRTR fuel

Temperature and humidity effects on the corrosion of aluminium-base reactor fuel cladding materials during dry storage

International Nuclear Information System (INIS)

Peacock, H.B.; Sindelar, R.L.; Lam, P.S.

2004-01-01

The effect of temperature and relative humidity on the high temperature (up to 200 deg. C) corrosion of aluminum cladding alloys was investigated for dry storage of spent nuclear fuels. A dependency on alloy type and temperature was determined for saturated water vapor conditions. Models were developed to allow prediction of cladding behaviour of 1100, 5052, and 6061 aluminum alloys for up to 50+ years at 100% relative humidity. Calculations show that for a closed system, corrosion stops after all moisture and oxygen is used up during corrosion reactions with aluminum alloys. (author)

An allowable cladding peak temperature for spent nuclear fuels in interim dry storage

Science.gov (United States)

Cha, Hyun-Jin; Jang, Ki-Nam; Kim, Kyu-Tae

2018-01-01

Allowable cladding peak temperatures for spent fuel cladding integrity in interim dry storage were investigated, considering hydride reorientation and mechanical property degradation behaviors of unirradiated and neutron irradiated Zr-Nb cladding tubes. Cladding tube specimens were heated up to various temperatures and then cooled down under tensile hoop stresses. Cool-down specimens indicate that higher heat-up temperature and larger tensile hoop stress generated larger radial hydride precipitation and smaller tensile strength and plastic hoop strain. Unirradiated specimens generated relatively larger radial hydride precipitation and plastic strain than did neutron irradiated specimens. Assuming a minimum plastic strain requirement of 5% for cladding integrity maintenance in interim dry storage, it is proposed that a cladding peak temperature during the interim dry storage is to keep below 250 °C if cladding tubes are cooled down to room temperature.

Properties of light water reactor spent fuel cladding. Interim report

International Nuclear Information System (INIS)

Farwick, D.G.; Moen, R.A.

1979-08-01

The Commercial Waste and Spent Fuel Packaging Program will provide containment packages for the safe storage or disposal of spent Light Water Reactor (LWR) fuel. Maintaining containment of radionuclides during transportation, handling, processing and storage is essential, so the best understanding of the properties of the materials to be stored is necessary. This report provides data collection, assessment and recommendations for spent LWR fuel cladding materials properties. Major emphasis is placed on mechanical properties of the zircaloys and austenitic stainless steels. Limited information on elastic constants, physical properties, and anticipated corrosion behavior is also provided. Work is in progress to revise these evaluations as the program proceeds

A deformation and thermodynamic model for hydride precipitation kinetics in spent fuel cladding

International Nuclear Information System (INIS)

Stout, R.B.

1989-10-01

Hydrogen is contained in the Zircaloy cladding of spent fuel rods from nuclear reactors. All the spent fuel rods placed in a nuclear waste repository will have a temperature history that decreases toward ambient; and as a result, most all of the hydrogen in the Zircaloy will eventually precipitate as zirconium hydride platelets. A model for the density of hydride platelets is a necessary sub-part for predicting Zircaloy cladding failure rate in a nuclear waste repository. A model is developed to describe statistically the hydride platelet density, and the density function includes the orientation as a physical attribute. The model applies concepts from statistical mechanics to derive probable deformation and thermodynamic functionals for cladding material response that depend explicitly on the hydride platelet density function. From this model, hydride precipitation kinetics depend on a thermodynamic potential for hydride density change and on the inner product of a stress tensor and a tensor measure for the incremental volume change due to hydride platelets. The development of a failure response model for Zircaloy cladding exposed to the expected conditions in a nuclear waste repository is supported by the US DOE Yucca Mountain Project. 19 refs., 3 figs

Consolidation of cladding hulls from the electrometallurgical treatment of spent fuel

International Nuclear Information System (INIS)

Keiser, D.D. Jr.

1998-01-01

To consolidate metallic waste that is residual from Argonne National Laboratory's electrometallurgical treatment of spent nuclear fuel, waste ingots are currently being cast using an induction furnace located in a hot cell. These ingots, which have been developed to serve as final waste forms destined for repository disposal, are stainless steel (SS)-Zr alloys (the Zr is very near 15 wt.%). The charge for the alloys consists of stainless steel cladding hulls, Zr from the fuel being treated, noble metal fission products, and minor amounts of actinides that are present with the cladding hulls. The actual in-dated cladding hulls have been characterized before they were melted into ingots, and the final as-cast ingots have been characterized to determine the degree of consolidation of the charge material. It has been found that ingots can be effectively cast from irradiated cladding hulls residual from the electrometallurgical treatment process by employing an induction furnace located in a hot cell

Savannah River Site Spent Nuclear Fuel Management Final Environmental Impact Statement

Energy Technology Data Exchange (ETDEWEB)

N/A

2000-04-14

The proposed DOE action considered in this environmental impact statement (EIS) is to implement appropriate processes for the safe and efficient management of spent nuclear fuel and targets at the Savannah River Site (SRS) in Aiken County, South Carolina, including placing these materials in forms suitable for ultimate disposition. Options to treat, package, and store this material are discussed. The material included in this EIS consists of approximately 68 metric tons heavy metal (MTHM) of spent nuclear fuel 20 MTHM of aluminum-based spent nuclear fuel at SRS, as much as 28 MTHM of aluminum-clad spent nuclear fuel from foreign and domestic research reactors to be shipped to SRS through 2035, and 20 MTHM of stainless-steel or zirconium-clad spent nuclear fuel and some Americium/Curium Targets stored at SRS. Alternatives considered in this EIS encompass a range of new packaging, new processing, and conventional processing technologies, as well as the No Action Alternative. A preferred alternative is identified in which DOE would prepare about 97% by volume (about 60% by mass) of the aluminum-based fuel for disposition using a melt and dilute treatment process. The remaining 3% by volume (about 40% by mass) would be managed using chemical separation. Impacts are assessed primarily in the areas of water resources, air resources, public and worker health, waste management, socioeconomic, and cumulative impacts.

Corrosion of aluminum cladding under optimized water conditions

International Nuclear Information System (INIS)

Gibbs, A.

1992-01-01

Experience at SRS, ORNL, BNL, and Georgia Institute of Technology involving irradiated aluminum clad fuel and target elements, as well as studies of non-irradiated aluminum indicate that some types of aluminum assemblies can be kept in a continually well-deionized water atmosphere for up to 25 years without problems. SRS experience ranges from 2.75 years for the L-1.1 charge kept in deionized D 2 O 1 to greater than 10 years for assemblies stored in the Receiving Basin for Off-site Fuel (RBOF) 2 . Experience at Georgia Institute of Technology reactor in Atlanta yielded the longest value of 25 years without problems. The common denominators in all of the reports is that the water is continually deionized to approximately 2 MΩ (2 x 10 6 ohms) resistivity and the containers for the water are stainless steel or other non-porous material. This resistivity value is equivalent to a value of 0.5 micromhos or microSiemens conductivity and is reagent grade II quality water. 3 4 tabs, 26 refs

Cold spraying of aluminum bronze on profiled submillimeter cermet structures formed by laser cladding

Science.gov (United States)

Ryashin, N. S.; Malikov, A. G.; Shikalov, V. S.; Gulyaev, I. P.; Kuchumov, B. M.; Klinkov, S. V.; Kosarev, V. F.; Orishich, A. M.

2017-10-01

The paper presents results of the cold spraying of aluminum bronze coatings on substrates profiled with WC/Ni tracks obtained by laser cladding. Reinforcing cermet frames shaped as grids with varied mesh sizes were clad on stainless steel substrates using a CO2 laser machine "Siberia" (ITAM SB RAS, Russia). As a result, surfaces/substrates with heterogeneous shape, composition, and mechanical properties were obtained. Aluminum bronze coatings were deposited from 5lF-NS powder (Oerlikon Metco, Switzerland) on those substrates using cold spraying equipment (ITAM SB RAS). Data of profiling, microstructure diagnostics, EDS analysis, and mechanical tests of obtained composites is reported. Surface relief of the sprayed coatings dependence on substrate structure has been demonstrated.

Corrosion of research reactor aluminium clad spent fuel in water

International Nuclear Information System (INIS)

2003-01-01

This report describes research performed in ten laboratories within the framework of the IAEA Co-ordinated Research Project on Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water. The project consisted of exposure of standard racks of corrosion coupons in the spent fuel pools of the participating research reactor laboratories and the evaluation of the coupons after predetermined exposure times, along with periodic monitoring of the storage water. A group of experts in the field contributed a state of the art review and provided technical supervision of the project. Localized corrosion mechanisms are notoriously difficult to understand, and it was clear from the outset that obtaining consistency in the results and their interpretation from laboratory to laboratory would depend on the development of an excellent set of experimental protocols. These experimental protocols are described in the report together with guidelines for the maintenance of optimum water chemistry to minimize the corrosion of aluminium clad research reactor fuel in wet storage. A large database on corrosion of aluminium clad materials has been generated from the CRP and the SRS corrosion surveillance programme. An evaluation of these data indicates that the most important factors contributing to the corrosion of the aluminium are: (1) High water conductivity (100-200 μS/cm); (2) Aggressive impurity ion concentrations (Cl - ); (3) Deposition of cathodic particles on aluminium (Fe, etc.); (4) Sludge (containing Fe, Cl - and other ions in concentrations greater than ten times the concentrations in the water); (5) Galvanic couples between dissimilar metals (stainless steel-aluminium, aluminium-uranium, etc); (6) Scratches and imperfections (in protective oxide coating on cladding); (7) Poor water circulation. These factors operating both independently and synergistically may cause corrosion of the aluminium. The single most important key to preventing corrosion is maintaining good

Test plan for spent fuel cladding containment credit tests

International Nuclear Information System (INIS)

Wilson, C.N.

1983-11-01

Lawrence Livermore National Laboratory has chosen Westinghouse Hanford Company as a subcontractor to assist them in determining the requirements for successful disposal of spent fuel rods in the proposed Nevada Test Site repository. An initial scoping test, with the objective of determining whether or not the cladding of a breached fuel rod can be given any credit as an effective barrier to radionuclide release, is described in this test plan. 8 references, 2 figures, 4 tables

Oxidation of aluminum alloy cladding for research and test reactor fuel

Science.gov (United States)

Kim, Yeon Soo; Hofman, G. L.; Robinson, A. B.; Snelgrove, J. L.; Hanan, N.

2008-08-01

The oxide thicknesses on aluminum alloy cladding were measured for the test plates from irradiation tests RERTR-6 and 7A in the ATR (advanced test reactor). The measured thicknesses were substantially lower than those of test plates with similar power from other reactors available in the literature. The main reason is believed to be due to the lower pH (pH 5.1-5.3) of the primary coolant water in the ATR than in the other reactors (pH 5.9-6.5) for which we have data. An empirical model for oxide film thickness predictions on aluminum alloy used as fuel cladding in the test reactors was developed as a function of irradiation time, temperature, surface heat flux, pH, and coolant flow rate. The applicable ranges of pH and coolant flow rates cover most research and test reactors. The predictions by the new model are in good agreement with the in-pile test data available in the literature as well as with the RERTR test data measured in the ATR.

Oxidation of aluminum alloy cladding for research and test reactor fuel

Energy Technology Data Exchange (ETDEWEB)

Kim, Yeon Soo [Argonne National Laboratory, Nuclear Engineering, 9700 South Cass Avenue, Argonne, IL 60439 (United States)], E-mail: yskim@anl.gov; Hofman, G.L. [Argonne National Laboratory, Nuclear Engineering, 9700 South Cass Avenue, Argonne, IL 60439 (United States); Robinson, A.B. [Idaho National Laboratory, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Snelgrove, J.L.; Hanan, N. [Argonne National Laboratory, Nuclear Engineering, 9700 South Cass Avenue, Argonne, IL 60439 (United States)

2008-08-31

The oxide thicknesses on aluminum alloy cladding were measured for the test plates from irradiation tests RERTR-6 and 7A in the ATR (advanced test reactor). The measured thicknesses were substantially lower than those of test plates with similar power from other reactors available in the literature. The main reason is believed to be due to the lower pH (pH 5.1-5.3) of the primary coolant water in the ATR than in the other reactors (pH 5.9-6.5) for which we have data. An empirical model for oxide film thickness predictions on aluminum alloy used as fuel cladding in the test reactors was developed as a function of irradiation time, temperature, surface heat flux, pH, and coolant flow rate. The applicable ranges of pH and coolant flow rates cover most research and test reactors. The predictions by the new model are in good agreement with the in-pile test data available in the literature as well as with the RERTR test data measured in the ATR.

Allowable peak heat-up cladding temperature for spent fuel integrity during interim-dry storage

Directory of Open Access Journals (Sweden)

Ki-Nam Jang

2017-12-01

Full Text Available To investigate allowable peak cladding temperature and hoop stress for maintenance of cladding integrity during interim-dry storage and subsequent transport, zirconium alloy cladding tubes were hydrogen-charged to generate 250 ppm and 500 ppm hydrogen contents, simulating spent nuclear fuel degradation. The hydrogen-charged specimens were heated to four peak temperatures of 250°C, 300°C, 350°C, and 400°C, and then cooled to room temperature at cooling rates of 0.3 °C/min under three tensile hoop stresses of 80 MPa, 100 MPa, and 120 MPa. The cool-down specimens showed that high peak heat-up temperature led to lower hydrogen content and that larger tensile hoop stress generated larger radial hydride fraction and consequently lower plastic elongation. Based on these out-of-pile cladding tube test results only, it may be said that peak cladding temperature should be limited to a level < 250°C, regardless of the cladding hoop stress, to ensure cladding integrity during interim-dry storage and subsequent transport.

Microstructure and wear properties of laser cladding Ti-Al-Fe-B coatings on AA2024 aluminum alloy

International Nuclear Information System (INIS)

Xu Jiang; Liu Wenjin; Kan Yide; Zhong Minlin

2006-01-01

In order to improve wear resistance of aluminum alloy, the in situ synthesized TiB 2 and Ti 3 B 4 peritectic composite particulate reinforced metal matrix composite formed on the 2024 aluminum alloy by laser cladding with a powder mixture of Fe coated Boron, Ti and Al was successfully achieved using 3 kW CW CO 2 laser. The laser cladding coating present excellent bonding with aluminum alloy substrate. The chemical composition, microstructure and phase structure of the composite clad coating were analyzed by energy dispersive X-ray spectroscopy (EDX), SEM and XRD. The typical microstructure of composite coating is composed of TiB 2 , Ti 3 B 4 , Al 3 Ti, Al 3 Fe and α-Al. The surface hardness of cladding coating is increased with the amount of added Fe coated B and Ti powder which determines the amount of TiB 2 and Ti 3 B 4 peritectic composite particulate, and obviously higher than that of substrate. The wear tests were carried out using a FALEX-6 type pin-on-disc machine. The test results show that the composite coatings with the in situ synthesized TiB 2 and Ti 3 B 4 peritectic improve wear resistance when compared with the as-received Al substrate

Aluminum alloy for cladding excellent in sacrificial anode property and erosion-corrosion resistance

International Nuclear Information System (INIS)

Imaizumi, S.; Mikami, K.; Yamada, K.

1980-01-01

An aluminum alloy for cladding excellent in sacrificial anode property and erosion-corrosion resistance, which consists essentially of, in weight percentage: zinc - 0.3 to 3.0%, magnesium - 0.2 to 4.0%, manganese - 0.3 to 2.0%, and, the balance aluminum and incidental impurities; said alloy including an aluminum alloy also containing at least one element selected from the group consisting of, in weight percentage: indium - 0.005 to 0.2%, tin - 0.01 to 0.3%, and, bismuth - 0.01 to 0.3%; provided that the total content of indium, tin and bismuth being up to 0.3%

Acceptance criteria for interim dry storage of aluminum-clad fuels

International Nuclear Information System (INIS)

Sindelar, R.L.; Peacock, H.B. Jr.; Iyer, N.C.; Louthan, M.R. Jr.

1994-01-01

Direct repository disposal of foreign and domestic research reactor fuels owned by the United States Department of Energy is an alternative to reprocessing (together with vitrification of the high level waste and storage in an engineered barrier) for ultimate disposition. Neither the storage systems nor the requirements and specifications for acceptable forms for direct repository disposal have been developed; therefore, an interim storage strategy is needed to safely store these fuels. Dry storage (within identified limits) of the fuels received from wet-basin storage would avoid excessive degradation to assure post-storage handleability, a full range of ultimate disposal options, criticality safety, and provide for maintaining confinement by the fuel/clad system. Dry storage requirements and technologies for US commercial fuels, specifically zircaloy-clad fuels under inert cover gas, are well established. Dry storage requirements and technologies for a system with a design life of 40 years for dry storage of aluminum-clad foreign and domestic research reactor fuels are being developed by various groups within programs sponsored by the DOE

Oxidation behavior of fuel cladding tube in spent fuel pool accident condition

International Nuclear Information System (INIS)

Nemoto, Yoshiyuki; Kaji, Yoshiyuki; Ogawa, Chihiro; Nakashima, Kazuo; Tojo, Masayuki

2017-01-01

In spent fuel pool (SFP) under loss-of-cooling or loss-of-coolant severe accident condition, the spent fuels will be exposed to air and heated by their own residual decay heat. Integrity of fuel cladding is crucial for SFP safety therefore study on cladding oxidation in air at high temperature is important. Zircaloy-2 (Zry2) and zircaloy-4 (Zry4) were applied for thermogravimetric analyses (TGA) in different temperatures in air at different flow rates to evaluate oxidation behavior. Oxidation rate increased with testing temperature. In a range of flow rate of air which is predictable in spent fuel lack during a hypothetical SFP accident, influence of flow rate was not clearly observed below 950degC for the Zry2, or below 1050degC for Zry4. In higher temperature, oxidation rate was higher in high rate condition, and this trend was seen clearer when temperature increased. Oxide layers were carefully examined after the TGA analyses and compared with mass gain data to investigate detail of oxidation process in air. It was revealed that the mass gain data in pre-breakaway regime reflects growth of dense oxide film on specimen surface, meanwhile in post-breakaway regime, it reflects growth of porous oxide layer beneath fracture of the dense oxide film. (author)

Simulation of uranium aluminide dissolution in a continuous aluminum dissolver system

International Nuclear Information System (INIS)

Evans, D.R.; Farman, R.F.; Christian, J.D.

1990-01-01

This paper reports on the Idaho Chemical Processing Plant (ICPP) which recovers highly-enriched uranium (uranium that contains at least 20 atom percent 235 U) from spent nuclear reactor fuel by dissolution of the fuel elements and extraction of the uranium from the aqueous dissolver product. Because the uranium is highly-enriched, consideration must be given to whether a critical mass can form at any stage of the process. In particular, suspended 235 U-containing particles are of special concern, due to their high density (6.8 g/cm 3 ) and due to the fact that they can settle into geometrically unfavorable configurations when not adequately mixed. A portion of the spent fuel is aluminum-alloy-clad uranium aluminide (UAl 3 ) particles, which dissolve more slowly than the cladding. As the aluminum alloy cladding dissolves in mercury-catalyzed nitric acid, UAl 3 is released. Under standard operating conditions, the UAl 3 dissolves rapidly enough to preclude the possibility of forming a critical mass anywhere in the system. However, postulated worst-case abnormal operating conditions retard uranium aluminide dissolution, and thus require evaluation. To establish safety limits for operating parameters, a computerized simulation model of uranium aluminide dissolution in the aluminum fuel dissolver system was developed

Electrometallurgical treatment of aluminum-matrix fuels

International Nuclear Information System (INIS)

Willit, J.L.; Gay, E.C.; Miller, W.E.; McPheeters, C.C.; Laidler, J.J.

1996-01-01

The electrometallurgical treatment process described in this paper builds on our experience in treating spent fuel from the Experimental Breeder Reactor (EBR-II). The work is also to some degree, a spin-off from applying electrometallurgical treatment to spent fuel from the Hanford single pass reactors (SPRs) and fuel and flush salt from the Molten Salt Reactor Experiment (MSRE) in treating EBR-II fuel, we recover the actinides from a uranium-zirconium fuel by electrorefining the uranium out of the chopped fuel. With SPR fuel, uranium is electrorefined out of the aluminum cladding. Both of these processes are conducted in a LiCl-KCl molten-salt electrolyte. In the case of the MSRE, which used a fluoride salt-based fuel, uranium in this salt is recovered through a series of electrochemical reductions. Recovering high-purity uranium from an aluminum-matrix fuel is more challenging than treating SPR or EBR-II fuel because the aluminum- matrix fuel is typically -90% (volume basis) aluminum

78 FR 20625 - Spent Nuclear Fuel Management at the Savannah River Site

Science.gov (United States)

2013-04-05

... Engineering Laboratory Environmental Restoration and Waste Management Programs Final Environmental Impact... generated at the Oak Ridge National Laboratory and approximately 1,000 bundles of aluminum-clad SNF... processing is a chemical separations process that involves dissolving spent fuel in nitric acid and...

Spent nuclear fuel storage. (Latest citations from the NTIS bibliographic database). Published Search

International Nuclear Information System (INIS)

1997-07-01

The bibliography contains citations concerning spent nuclear fuel storage technologies, facilities, sites, and assessment. References review wet and dry storage, spent fuel casks and pools, underground storage, monitored and retrievable storage systems, and aluminum-clad spent fuels. Environmental impact, siting criteria, regulations, and risk assessment are also discussed. Computer codes and models for storage safety are covered. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

Microstructure and wear properties of laser cladding Ti-Al-Fe-B coatings on AA2024 aluminum alloy

Energy Technology Data Exchange (ETDEWEB)

Xu Jiang [Laser Processing Research Center, Mechanical Engineering Department, Tsinghua University, Beijing 10084 (China)]. E-mail: xujiang73@sina.com.cn; Liu Wenjin [Laser Processing Research Center, Mechanical Engineering Department, Tsinghua University, Beijing 10084 (China); Kan Yide [Laser Processing Research Center, Mechanical Engineering Department, Tsinghua University, Beijing 10084 (China); Zhong Minlin [Laser Processing Research Center, Mechanical Engineering Department, Tsinghua University, Beijing 10084 (China)

2006-07-01

In order to improve wear resistance of aluminum alloy, the in situ synthesized TiB{sub 2} and Ti{sub 3}B{sub 4} peritectic composite particulate reinforced metal matrix composite formed on the 2024 aluminum alloy by laser cladding with a powder mixture of Fe coated Boron, Ti and Al was successfully achieved using 3 kW CW CO{sub 2} laser. The laser cladding coating present excellent bonding with aluminum alloy substrate. The chemical composition, microstructure and phase structure of the composite clad coating were analyzed by energy dispersive X-ray spectroscopy (EDX), SEM and XRD. The typical microstructure of composite coating is composed of TiB{sub 2}, Ti{sub 3}B{sub 4}, Al{sub 3}Ti, Al{sub 3}Fe and {alpha}-Al. The surface hardness of cladding coating is increased with the amount of added Fe coated B and Ti powder which determines the amount of TiB{sub 2} and Ti{sub 3}B{sub 4} peritectic composite particulate, and obviously higher than that of substrate. The wear tests were carried out using a FALEX-6 type pin-on-disc machine. The test results show that the composite coatings with the in situ synthesized TiB{sub 2} and Ti{sub 3}B{sub 4} peritectic improve wear resistance when compared with the as-received Al substrate.

Lanthanide based conversion coatings for long term wet storage of aluminium-clad spent fuel

International Nuclear Information System (INIS)

Fernandes, S.M.C.; Correa, O.V.; De Souza, J.A.; Ramanathan, L.V.

2010-01-01

Spent fuels from research reactors are stored in basins with water of less than desirable quality at many facilities around the world and instances of cladding failure caused by pitting corrosion have been reported. Conversion coatings have been used in many industries to protect different metals, including aluminium alloys. This paper presents the results of an ongoing investigation in which the corrosion resistance of lanthanide (cerium, lanthanum and praseodymium) based conversion coated RR fuel cladding alloys has been studied. Electrochemical tests in the laboratory revealed higher corrosion resistance of CeO 2 , La 2 O 3 and Pr 2 O 3 coated AA 1100 and AA 6061 alloys in NaCl solutions. Uncoated and CeO 2 coated coupons of these alloys exposed for 50 days to the spent fuel basin of the IEA-R1 research reactor in IPEN, Brazil, revealed marked reductions in the extent of pitting corrosion. (author)

MANAGEMENT OF RESEARCH AND TEST REACTOR ALUMINUM SPENT NUCLEAR FUEL - A TECHNOLOGY ASSESSMENT

Energy Technology Data Exchange (ETDEWEB)

Vinson, D.

2010-07-11

The Department of Energy's Environmental Management (DOE-EM) Program is responsible for the receipt and storage of aluminum research reactor spent nuclear fuel or used fuel until ultimate disposition. Aluminum research reactor used fuel is currently being stored or is anticipated to be returned to the U.S. and stored at DOE-EM storage facilities at the Savannah River Site and the Idaho Nuclear Technology and Engineering Center. This paper assesses the technologies and the options for safe transportation/receipt and interim storage of aluminum research reactor spent fuel and reviews the comprehensive strategy for its management. The U.S. Department of Energy uses the Appendix A, Spent Nuclear Fuel Acceptance Criteria, to identify the physical, chemical, and isotopic characteristics of spent nuclear fuel to be returned to the United States under the Foreign Research Reactor Spent Nuclear Fuel Acceptance Program. The fuel is further evaluated for acceptance through assessments of the fuel at the foreign sites that include corrosion damage and handleability. Transport involves use of commercial shipping casks with defined leakage rates that can provide containment of the fuel, some of which are breached. Options for safe storage include wet storage and dry storage. Both options must fully address potential degradation of the aluminum during the storage period. This paper focuses on the various options for safe transport and storage with respect to technology maturity and application.

Mobile Melt-Dilute Treatment for Russian Spent Nuclear Fuel

International Nuclear Information System (INIS)

Peacock, H.

2002-01-01

Treatment of spent Russian fuel using a Melt-Dilute (MD) process is proposed to consolidate fuel assemblies into a form that is proliferation resistant and provides critically safety under storage and disposal configurations. Russian fuel elements contain a variety of fuel meat and cladding materials. The Melt-Dilute treatment process was initially developed for aluminum-based fuels so additional development is needed for several cladding and fuel meat combinations in the Russian fuel inventory (e.g. zirconium-clad, uranium-zirconium alloy fuel). A Mobile Melt-Dilute facility (MMD) is being proposed for treatment of spent fuels at reactor site storage locations in Russia; thereby, avoiding the costs of building separate treatment facilities at each site and avoiding shipment of enriched fuel assemblies over the road. The MMD facility concept is based on laboratory tests conducted at the Savannah River Technology Center (SRTC), and modular pilot-scale facilities constructed at the Savannah River Site for treatment of US spent fuel. SRTC laboratory tests have shown the feasibility of operating a Melt-Dilute treatment process with either a closed system or a filtered off-gas system. The proposed Mobile Melt-Dilute process is presented in this paper

Cladding the inside surface of a 3 1/4 in. ID Zircaloy-2 pressure tube with 1S aluminum

International Nuclear Information System (INIS)

Watson, R.D.

1966-09-01

A hot-press sizing technique has been developed for cladding the inside surface of Zircaloy-2 pressure tubes with 1S aluminum. The process is performed in air with the Zircaloy-2 and aluminum at a temperature of approximately 950 o F. A controlled atmosphere is not required, either during preheating or while the cladding is being applied. Tubes 30 inches long and 3 1/4 inches ID have been coated with 1S aluminum in thicknesses ranging from 0.005 inches to more than 0.02 inches; tubes longer than 30 inches have not been attempted. The lining of aluminum is firmly attached to the Zircaloy-2 at all points in the tube but the bond strength varies considerably - from. 6500 to 28000 lbf/in 2 . This work is the subject of Canadian Patent Application No. 955,358 filed March 21, 1966. (author)

Effect of Sr addition on the characteristics of as-cast and rolled 3003/4004 clad aluminum

Energy Technology Data Exchange (ETDEWEB)

Yan, Guangyuan; Mao, Feng; Jie, Jinchuan; Cao, Zhiqiang, E-mail: caozq@dlut.edu.cn; Li, Tingju; Wang, Tongmin, E-mail: tmwang@dlut.edu.cn

2016-09-05

This paper examines the effects of Sr addition on the microstructure, composition distribution and Vickers hardness in the interfacial region of the as-cast and rolled 3003/4004 clad aluminum. The results reveal that the optimum adding amount of Sr on the as-cast Al-1.2Mn/Al−10Si-xSr clad is 0.08 wt%. With Sr content increasing from 0 to 0.08 wt%, the average length and number of the primary α-Al phase growing from the diffusion layer significantly decreased and whose morphology appears in columar dendritic crystals, the celluar dendrite crystals, deep celluar crystals, fine celluar crystals and planar crystals, while the dendritic-crystal primary α-Al phase nucleating and growing from inner Al−Si alloy side also show obvious decease in secondary dendrite spacing; meanwhile, eutectic Si phases were gradually modified from coarse plates, coralloid-plates mixed structure to fine branchy coralloid structure in three-dimensional morphology. After rolling, the diffusion layer thickness of the Al-1.2Mn/Al−10Si−0.08Sr clad is decreased by 66.7%, compared to that of unmodified clad alloy. This decreased diffusion layer thickness may be determined by augmented plastic strain and restraining diffusion of Si atoms in diffusion layer. Morever, average Vickers hardness on interface and Al−Si side of the Al-1.2Mn/Al−10Si−0.08Sr clad showed slight increase and more uniform distribution than that of unmodified clad alloy. This uniform distribution and improved hardness primarily attribute to presence of fine branchy coralloid silicon phase and its stronger dispersion strengthening as well as solution strengthening caused by interdiffusion of Si, Mn and Sr elements. - Highlights: • 3003/4004 clad aluminum was firstly modified by various Sr addition levels. • The optimum adding amount of Sr on the Al−1.2Mn/Al−10Si−xSr clad is 0.08 wt%. • Sr can refine primary α-Al and eutectic silicon phase of the clad simultaneously. • The Sr-modified rolled clad has

Effect of Temperature and Sheet Temper on Isothermal Solidification Kinetics in Clad Aluminum Brazing Sheet

Science.gov (United States)

Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

2016-09-01

Isothermal solidification (IS) is a phenomenon observed in clad aluminum brazing sheets, wherein the amount of liquid clad metal is reduced by penetration of the liquid clad into the core. The objective of the current investigation is to quantify the rate of IS through the use of a previously derived parameter, the Interface Rate Constant (IRC). The effect of peak temperature and initial sheet temper on IS kinetics were investigated. The results demonstrated that IS is due to the diffusion of silicon (Si) from the liquid clad layer into the solid core. Reduced amounts of liquid clad at long liquid duration times, a roughened sheet surface, and differences in resolidified clad layer morphology between sheet tempers were observed. Increased IS kinetics were predicted at higher temperatures by an IRC model as well as by experimentally determined IRC values; however, the magnitudes of these values are not in good agreement due to deficiencies in the model when applied to alloys. IS kinetics were found to be higher for sheets in the fully annealed condition when compared with work-hardened sheets, due to the influence of core grain boundaries providing high diffusivity pathways for Si diffusion, resulting in more rapid liquid clad penetration.

Corrosion surveillance programme for Latin American research reactor Al-clad spent fuel in water

International Nuclear Information System (INIS)

Ramanathan, L.V.; Haddad, R.; Ritchie, I.

2002-01-01

The objectives of the IAEA sponsored Regional Technical Co-operation Project for Latin America (Argentina, Brazil, Chile, Mexico, and Peru) are to provide the basic conditions to define a regional strategy for managing spent fuel and to provide solutions, taking into consideration the economic and technological realities of the countries involved. In particular, to determine the basic conditions for managing research reactor spent fuel during operation and interim storage as well as final disposal, and to establish forms of regional cooperation in the four main areas: spent fuel characterization, safety, regulation and public communication. This paper reports the corrosion surveillance activities of the Regional Project and these are based on the IAEA sponsored co-ordinated research project (CRP) on 'Corrosion of research reactor Al-clad spent fuel in water'. The overall test consists of exposing corrosion coupon racks at different spent fuel basins followed by evaluation. (author)

Analyses of the transportation of spent research reactor fuel in the United States

International Nuclear Information System (INIS)

Cashwell, J.W.; Neuhauser, K.S.

1989-01-01

We analyzed the impacts of transportation of research reactor spent fuel from US and foreign reactors for the US Department of Energy's (DOE) Office of Defense Programs. Two separate shipment programs were analyzed. The shipment of research reactor spent fuel from Taiwan to the US (Fuel Movement Program), and the return of research reactor spent fuels of US origin from foreign and domestic reactors (Research Reactor Fuel Return Program). To perform these analyses, a comprehensive methodology for analyzing the probabilities and consequences of transportation in coastal waters and port facilities, handling at the port, and shipment by truck to reprocessing facilities was developed. The Taiwanese fuel consists of low-burnup aluminum-clad metallic uranium research reactor spent fuel; the other fuels are primarily aluminum-clad oxide fuels. The Fuel Movement Program is ongoing, while the Fuel Return Program addresses future shipments over a ten-year period. The operational aspects of the Taiwanese shipments have been uniform, but several possible shipping configurations are possible for the Fuel Return Program shipments. The risks of transporting spent nuclear fuel and other radioactive materials by all modes have been analyzed extensively. Comprehensive assessments, which bound the impacts of spent fuel transport, demonstrate that when shipments are made in compliance with applicable regulations, the risks for all such transport are low. For comparison with previously licensed transport activities and to provide continuity with earlier analyses, the results for shipment of 150-day-old commercial pressurized water reactor (PWR) spent fuel are presented as part of this study

Evaluation of Thermal Creep and Hydride Re-orientation Properties of High Burnup Spent Fuel Cladding under Long Term Dry storage

Energy Technology Data Exchange (ETDEWEB)

Kamimura, K [JNES (Japan)

2012-07-01

In Japan, spent fuels will be reprocessed as recyclable energy source at a reprocessing plant. The first commercial plant is under-constructing and will start operation in 2008. It is necessary that spent fuels should be stored in the independent interim storage facilities (ISF) until reprocessing. Utilities plan the operation of the first ISF in 2010. JNES has a mission to support the safety body by researching the data of technical standard and regulation. Investigating of spent fuel integrity during long term dry storage is one of them. The objectives are: 1) Evaluation of the effects of material design changes on creep properties of high burnup spent fuel cladding; 2) Evaluation of the effects of alloy elements and texture of irradiated Zircaloy on hydride re-orientation properties and the effects of radial hydrides on cladding mechanical properties; 3) Evaluation of the effects of temperature on irradiation hardening recovery.

Study on characteristics of spent PWR cladding hull for categorizing into Non-TRU waste

International Nuclear Information System (INIS)

Jung, In Ha; Kim, Jong Ho; Park, Jang Jin; Shin, Jin Myeong; Lee, Ho Hee; Yang, Myung Seung

2005-01-01

AFCI and GEN-IV programs aim for decreasing the high level radioactive wastes to be disposed. They also try to get valuable materials to recycle as resources such as uranium and plutonium. On the other hand, cladding hull expected to be one-thirds in volume of spent fuel assembly has not studied so much in the point view of recycling to reuse. Since traditional process of reprocessing was wet process, cladding hull generating through the reprocessing process was unavoidably contaminated with TRU by acid solvent during the process. Therefore, cladding hull has been classified into TRU wastes or high level wastes. According to the strategy for TRU high level radioactive wastes of USA as well as Korea, it regulates in two respects. One is activity and the other is heat generation. In respect of activity, TRU waste contains more than 100 nCi/kg of alpha emits with longer half life than 20 years and higher than 92 in atomic number. Also, wastes are categorized into TRU waste when it generates higher than 2kW/m3, in the respect of heat generation. Our results as well as literatures, almost all of TRU nuclides in the cladding hull are responsible for remained uranium and plutonium owing to pellet-cladding interaction. In addition, recoiled fission products on the surface of the cladding hull serve as heat generator. Up to now, decontamination of the cladding hull generating from the reprocessing of wet process is regarded as valueless and un-economic works owing to the amount of second waste produced

The characteristics of anodic coating of Al-alloy claddings

International Nuclear Information System (INIS)

Yang Yong; Zou Benhui; Guo Hong; Du Yanhua; Bai Zhiyong; Cai Zhenfang

2014-01-01

Aluminum alloy claddings of research reactor fuel elements should be corroded by sodium hydroxide solution and anodized in sulfuric acid solution, but there are often some uneven color phenomena on surfaces, and sometimes regions of 'black and white stripes' appear. In order to study the relationship of colorful stripes on coatings and the surface morphology of aluminum alloy claddings corroded by sodium hydroxide solution, surface microstructures and second phase particles of the aluminum alloy claddings, which were corroded by sodium hydroxide solution, are investigated metallographically and via SEM analysis; Meanwhile, thickness, microstructure, chemical composition and construction of anodic oxidation coatings on aluminum coatings are analyzed. It is shown that: 1) the darker the surface color of corroded aluminum alloy claddings is, the darker of anodic oxidation coating; 2) there are many micro-pores on anodized oxidation coatings, which is much similar to that of corroded aluminum alloy claddings according to the morphology and distribution. So, it can be deduced that the surface morphology of anodic coatings is inherited from the corroded surfaces. (authors)

Corrosion of aluminum alloys in simulated dry storage environments

International Nuclear Information System (INIS)

Peacock, H.B. Jr.; Sindelar, R.L.; Lam, P.S.

1996-01-01

The effect of temperature and relative humidity on the high temperature (up to 150 degrees C) corrosion of aluminum alloys was investigated for dry storage of spent nuclear fuels in a closed or sealed system. A dependency on alloy type, temperature and initial humidity was determined for 1100, 5052 and 6061 aluminum alloys. Results after 4500 hours of environmental testing show that for a closed system, corrosion tends to follow a power law with the rate decreasing with increasing exposure. As corrosion takes place, two phenomena occur: (1) a hydrated layer builds up to resist corrosion, and (2) moisture is depleted from the system and the humidity slowly decreases with time. At a critical level of relative humidity, corrosion reactions stop, and no additional corrosion occurs if the system remains closed. The results form the basis for the development of an acceptance criteria for the dry storage of aluminum clad spent nuclear fuels

Analyses of the transportation of spent research reactor fuel in the United States

International Nuclear Information System (INIS)

Cashwell, J.W.; Neuhauser, K.S.

1989-01-01

The Transportation Technology Center at Sandia National Laboratories has analyzed the impacts of transportation of research reactor spent fuel from US and foreign reactors for the US Department of Energy (DOE) Office of Defense Programs. This effort represents the first comprehensive analytical evaluation of the risks of transporting high-, medium-, and low-enriched uranium spent research reactor fuel by both sea and land. Two separate shipment programs have been analyzed: the shipment of research reactor spent fuel from Taiwan to the US (Fuel Movement Program), and the return of research reactor spent fuels of US origin from foreign and domestic reactors (Research Reactor Fuel Return Program). In order to perform these analyses, a comprehensive methodology for analyzing the probabilities and consequences of transportation in coastal waters and port facilities, handling at the port, and shipment by truck to reprocessing facilities was developed. The Taiwanese fuel consists of low-burnup aluminum-clad metallic uranium research reactor spent fuel; the other fuels are primarily aluminum-clad oxide fuels. The Fuel Movement Program is ongoing, while the Fuel Return Program addresses future shipments over a ten-year period. The operational aspects of the Taiwanese shipments have been uniform, but several possible shipping configurations are possible for the Fuel Return Program shipments. Comprehensive assessments, which bound the impacts of spent fuel transport, demonstrate that when shipments are made in compliance with applicable regulations, the risks for all such transport are low. For comparison with previously licensed transport activities and to provide continuity with earlier analyses, the results for shipment of 150-day-old commercial pressurized water reactor (PWR) spent fuel are presented as part of this study

Nonproliferation impacts assessment for the management of the Savannah River Site aluminum-based spent nuclear fuel

International Nuclear Information System (INIS)

1998-12-01

On May 13, 1996, the US established a new, 10-year policy to accept and manage foreign research reactor spent nuclear fuel containing uranium enriched in the US. The goal of this policy is to reduce civilian commerce in weapons-usable highly enriched uranium (HEU), thereby reducing the risk of nuclear weapons proliferation. Two key disposition options under consideration for managing this fuel include conventional reprocessing and new treatment and packaging technologies. The Record of Decision specified that, while evaluating the reprocessing option, ''DOE will commission or conduct an independent study of the nonproliferation and other (e.g., cost and timing) implications of chemical separation of spent nuclear fuel from foreign research reactors.'' DOE's Office of Arms Control and Nonproliferation conducted this study consistent with the aforementioned Record of Decision. This report addresses the nonproliferation implications of the technologies under consideration for managing aluminum-based spent nuclear fuel at the Savannah River Site. Because the same technology options are being considered for the foreign research reactor and the other aluminum-based spent nuclear fuels discussed in Section ES.1, this report addresses the nonproliferation implications of managing all the Savannah River Site aluminum-based spent nuclear fuel, not just the foreign research reactor spent nuclear fuel. The combination of the environmental impact information contained in the draft EIS, public comment in response to the draft EIS, and the nonproliferation information contained in this report will enable the Department to make a sound decision regarding how to manage all aluminum-based spent nuclear fuel at the Savannah River Site

Iron-chrome-aluminum alloy cladding for increasing safety in nuclear power plants

Science.gov (United States)

Rebak, Raul B.

2017-12-01

After a tsunami caused plant black out at Fukushima, followed by hydrogen explosions, the US Department of Energy partnered with fuel vendors to study safer alternatives to the current UO2-zirconium alloy system. This accident tolerant fuel alternative should better tolerate loss of cooling in the core for a considerably longer time while maintaining or improving the fuel performance during normal operation conditions. General electric, Oak ridge national laboratory, and their partners are proposing to replace zirconium alloy cladding in current commercial light water power reactors with an iron-chromium-aluminum (FeCrAl) cladding such as APMT or C26M. Extensive testing and evaluation is being conducted to determine the suitability of FeCrAl under normal operation conditions and under severe accident conditions. Results show that FeCrAl has excellent corrosion resistance under normal operation conditions and FeCrAl is several orders of magnitude more resistant than zirconium alloys to degradation by superheated steam under accident conditions, generating less heat of oxidation and lower amount of combustible hydrogen gas. Higher neutron absorption and tritium release effects can be minimized by design changes. The implementation of FeCrAl cladding is a near term solution to enhance the safety of the current fleet of commercial light water power reactors.

Dissolution rates of aluminum-based spent fuels relevant to geological disposal

International Nuclear Information System (INIS)

Mickalonis, J.I.

2000-01-01

The Department of Energy is pursuing the option of direct disposal of a wide variety of spent nuclear fuels under its jurisdiction. Characterization of the various types of spent fuel is required prior to licensing by the Nuclear Regulatory Commission and acceptance of the fuel at a repository site. One category of required data is the expected rate of radionuclide and fissile release to the environment as a result of exposure to groundwater after closure of the repository. To provide this type of data for four different aluminum-based spent fuels, tests were conducted using a flow through method that allows the dissolution rate of the spent fuel matrix to be measured without interference by secondary precipitation reactions that would muddle interpretation of the results. Similar tests had been conducted earlier with light water reactor spent fuel, thereby allowing direct comparisons

Evaluation of aluminum-clad spent fuel corrosion in Argentine basins

International Nuclear Information System (INIS)

Haddad, R.; Loberse, A.N.; Semino, C.J.; Guasp, R.

2001-01-01

An IAEA sponsored Coordinated Research Program was extended to study corrosion effects in several sites. Racks containing Aluminum samples were placed in different positions of each basin and periodic sampling of all the waters was performed to conduct chemical analysis. Different forms of corrosion have been encountered during the programme. In general, the degree of degradation is inversely proportional to the purity of the water. Maximum pit depths after 2 years of exposure are in the range of 100-200 μm. However, sediments deposited on the coupon surfaces seem to be responsible for the developing of large pits (1-2 mm in diameter). In many cases, what appears to be iron oxide particles were found originated by the corrosion of carbon steel components present elsewhere in the basin. These results correlate with observations made on the fuel itself, during exhaustive visual inspection. (author)

Inspection and Characterization of Spent Nuclear Fuel in Wet Basin Storage

International Nuclear Information System (INIS)

Howell, J.P.; Sindelar, R.L.

1998-01-01

About 200 metric tons of aluminum-clad spent nuclear fuel and targets have been stored at the Savannah River Site (SRS) in the L, K-Reactor basins, and the Receiving Basin for Off-Site Fuels (RBOF) since 1988. Processing ceased at SRS in the early 90's for facility improvements. This was followed by a re-evaluation of the Department of Energy's processing policies in light of the end of the cold war

Eddy current examination of the nuclear fuel elements with aluminum 1100-F cladding of IPR-R1 research reactor: An initial study

International Nuclear Information System (INIS)

Silva, Roger F. da; Silva Júnior, Silvério F. da; Frade, Rangel T.; Rodrigues, Juliano S.

2017-01-01

Tubes of aluminum 1100-F as well as tubes of AISI 304 stainless steel are used as cladding of the fuel elements of TRIGA IPR-R1 nuclear research reactor. Usually, these tubes are inspected by means of visual test and sipping test. The visual test allows the detection of changes occurred at the external fuel elements surface, such as those promoted by corrosion processes. However, this test method cannot be used for detection of internal discontinuities at the tube walls. Sipping test allows the detection of fuel elements whose cladding has failed, but it is not able to determine the place where the discontinuity is located. On the other hand, eddy current testing, an electromagnetic nondestructive test method, allows the detection of discontinuities and monitoring their growth. In previous works, the application of eddy current testing to evaluate the AISI 304 cladding fuel elements of TRIGA IPR-R1 was studied. In this paper, it is proposed an initial study about the use of eddy current testing for detection and characterization of discontinuities in the aluminum 1100-F fuel elements cladding. The study includes the development of probes and the design and manufacture of reference standards. (author)

Eddy current examination of the nuclear fuel elements with aluminum 1100-F cladding of IPR-R1 research reactor: An initial study

Energy Technology Data Exchange (ETDEWEB)

Silva, Roger F. da; Silva Júnior, Silvério F. da; Frade, Rangel T. [Centro de Desenvolvimento da Tecnologia Nucelar (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Rodrigues, Juliano S., E-mail: rfs@cdtn.br, E-mail: silvasf@cdtn.br, E-mail: rtf@cdtn.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil)

2017-07-01

Tubes of aluminum 1100-F as well as tubes of AISI 304 stainless steel are used as cladding of the fuel elements of TRIGA IPR-R1 nuclear research reactor. Usually, these tubes are inspected by means of visual test and sipping test. The visual test allows the detection of changes occurred at the external fuel elements surface, such as those promoted by corrosion processes. However, this test method cannot be used for detection of internal discontinuities at the tube walls. Sipping test allows the detection of fuel elements whose cladding has failed, but it is not able to determine the place where the discontinuity is located. On the other hand, eddy current testing, an electromagnetic nondestructive test method, allows the detection of discontinuities and monitoring their growth. In previous works, the application of eddy current testing to evaluate the AISI 304 cladding fuel elements of TRIGA IPR-R1 was studied. In this paper, it is proposed an initial study about the use of eddy current testing for detection and characterization of discontinuities in the aluminum 1100-F fuel elements cladding. The study includes the development of probes and the design and manufacture of reference standards. (author)

Initial report on stress-corrosion-cracking experiments using Zircaloy-4 spent fuel cladding C-rings

International Nuclear Information System (INIS)

Smith, H.D.

1988-09-01

The Nevada Nuclear Waste Storage Investigations (NNWSI) Project is sponsoring C-ring stress corrosion cracking scoping experiments as a first step in evaluating the potential for stress corrosion cracking of spent fuel cladding in a potential tuff repository environment. The objective is to scope the approximate behavior so that more precise pressurized tube testing can be performed over an appropriate range of stress, without expanding the long-term effort needlessly. The experiment consists of stressing, by compression with a dead weight load, C-rings fabricated from spent fuel cladding exposed to an environment of Well J-13 water held at 90/degree/C. The results indicate that stress corrosion cracking occurs at the high stress levels employed in the experiments. The cladding C-rings, tested at 90% of the stress at which elastic behavior is obtained in these specimens, broke in 25 to 64 d when tested in water. This was about one third of the time required for control tests to break in air. This is apparently the first observation of stress corrosion under the test conditions of relatively low temperature, benign environment but very high stress. The 150 ksi test stress could be applied as a result of the particular specimen geometry. By comparison, the uniaxial tensile yield stress is about 100 to 120 ksi and the ultimate stress is about 150 ksi. When a general model that fits the high stress results is extrapolated to lower stress levels, it indicates that the C-rings in experiments now running at /approximately/80% of the yield strength should take 200 to 225 d to break. 21 refs., 24 figs., 5 tabs

Air Oxidation Behaviors of Zircaloy-4 Cladding During a LOCA In Spent Fuel Pool

International Nuclear Information System (INIS)

Bang, Je Geon; Chun, Tae Hyun; Kim, Sun Ki; Koo, Yang Hyun

2014-01-01

It is well known that air oxidation induces a serious degradation of the Zircaloy cladding material, compared with steam oxidation. From the oxidant point of view, in comparison with steam, chemical heat release during oxidation in air is higher by 80%, which may lead to a more rapid degradation of the Zircaloy cladding, and further evolution of the accident.. Additionally, the oxidation kinetics in air is much faster than in steam due to the formation of non-protective oxide layer. From the safety point of view, the barrier effect of the cladding against release of fission products is lost much earlier in air compared to steam. The objective of this study is to investigate the oxidation behaviors of fuel cladding in two different conditions such as isothermal and transient condition and to generate its kinetic data under an accident condition in the spent fuel pool. In this study, the oxidation behaviors and its kinetics of the Zircaloy-4 were investigated in air environment for various air ingress scenarios in the temperature range 600 .deg. C-1,400 .deg. C by thermo-gravimetric analysis. In this study, the oxidation behaviors of the Zircaloy-4 for both isothermal condition and transient condition were investigated in air environment. In comparison with isothermal condition, the retardation of oxidation rate in transient condition was observed at both 1,200 .deg. C and 1,400 .deg. C. This seems to be ascribed to the effect of thin oxide formed during a heating

Effect of cladding defect size on the oxidation of irradiated spent LWR [light-water reactor] fuel below 3690C

International Nuclear Information System (INIS)

Einziger, R.E.; Strain, R.V.

1984-01-01

Tests on spent fuel fragments and rod segments were conducted between 250 and 360 0 C to relate temperature, defect size, and fuel oxidation rate with time-to-cladding-splitting. Defect sizes from 760 μm diameter down to 8 μm, the size of an SCC type breach, were used. Above 283 0 C, the time-to-cladding-splitting was longer for the smaller defects. The enhancement of the incubation time by smaller defects steadily decreased with temperature and was not detected at 250 0 C. 18 refs., 10 figs., 4 tabs

Corrosion surveillance for research reactor spent nuclear fuel in wet basin storage

International Nuclear Information System (INIS)

Howell, J.P.

1999-01-01

Foreign and domestic test and research reactor fuel is currently being shipped from locations over the world for storage in water filled basins at the Savannah River Site (SRS). The fuel was provided to many of the foreign countries as a part of the ''Atoms for Peace'' program in the early 1950's. In support of the wet storage of this fuel at the research reactor sites and at SRS, corrosion surveillance programs have been initiated. The International Atomic Energy Agency (IAEA) established a Coordinated Research Program (CRP) in 1996 on ''Corrosion of Research Reactor Aluminum-Clad Spent Fuel in Water'' and scientists from ten countries worldwide were invited to participate. This paper presents a detailed discussion of the IAEA sponsored CRP and provides the updated results from corrosion surveillance activities at SRS. In May 1998, a number of news articles around the world reported stories that microbiologically influenced corrosion (MIC) was active on the aluminum-clad spent fuel stored in the Receiving Basin for Offsite Fuels (RBOF) at SRS. This assessment was found to be in error with details presented in this paper. A biofilm was found on aluminum coupons, but resulted in no corrosion. Cracks seen on the surface were not caused by corrosion, but by stresses from the volume expansion of the oxide formed during pre-conditioning autoclaving. There has been no pitting caused by MIC or any other corrosion mechanism seen in the RBOF basin since initiation of the SRS Corrosion Surveillance Program in 1993

Development of high-strength aluminum alloys for basket in transport and storage cask for high burn-up spent fuel

International Nuclear Information System (INIS)

Maeguchi, T.; Sakaguchi, Y.; Kamiwaki, Y.; Ishii, M.; Yamamoto, T.

2004-01-01

Mitsubishi Heavy Industries, Ltd. (MHI) has developed high-strength borated aluminum alloys (high-strength B-Al alloys), suitable for application to baskets in transport and storage casks for high burn-up spent fuels. Aluminum is a suitable base material for the baskets due to its low density and high thermal conductivity. The aluminum basket would reduce weight of the cask, and effectively release heat generated by spent fuels. MHI had already developed borated aluminum alloys (high-toughness B-Al alloy), and registered them as ASME Code Case ''N-673''. However, there has been a strong demand for basket materials with higher strength in the case of MSF (Mitsubishi Spent Fuel) casks for high-burn up spent fuels, since the basket is required to stand up to higher stress at higher temperature. The high-strength basket material enables the design of a compact cask under a limitation of total size and weight. MHI has developed novel high-strength B-Al alloys which meet these requirements, based on a new manufacturing process. The outline of mechanical and metallurgical characteristics of the high-strength B-Al alloys is described in this paper

Development and properties of aluminum-clad graphite/epoxy tubes for space structures

Science.gov (United States)

Johnson, R. R.; Kural, M. H.

1988-01-01

This paper presents the development and properties of seamless aluminum-clad P75/Epoxy tubes and the unique manufacturing method used in their production. Thermo-mechanical properties of the tubes were determined analytically and verified by tests. These properties were shown to be suitable for space structures that require high stiffness, low weight and thermal expansion, and dimensional stability during operational life. A special feature of the tubes is the ability to tune the tube for thermal expansion after fabrication by a chemical milling process. The tubes are also resistant to atomic oxygen and handling damage. The toughness of the tubes was demonstrated by impact testing. Cyclic thermal testing showed no adverse effects on the expansion and stiffness behavior of the tubes. The paper also includes a discussion of a joining method that uses aluminum end fittings and an efficient scarf joint configuration. Additional studies considered various adhesives and fitting materials. Joint allowables were higher for titanium and B4C particulate magnesium fittings. The effect of different adhesives under static loading conditions favored the high-strength adhesives.

Impacts of reactor. Induced cladding defects on spent fuel storage

International Nuclear Information System (INIS)

Johnson, A.B.

1978-01-01

Defects arise in the fuel cladding on a small fraction of fuel rods during irradiation in water-cooled power reactors. Defects from mechanical damage in fuel handling and shipping have been almost negligible. No commercial water reactor fuel has yet been observed to develop defects while stored in spent fuel pools. In some pools, defective fuel is placed in closed canisters as it is removed from the reactor. However, hundreds of defective fuel bundles are stored in numerous pools on the same basis as intact fuel. Radioactive species carried into the pool from the reactor coolant must be dealt with by the pool purification system. However, additional radiation releases from the defective fuel during storage appear tu be minimal, with the possible exception of fuel discharged while the reactor is operating (CANDU fuel). Over approximately two decades, defective commercial fuel has been handled, stored, shipped and reprocessed. (author)

Corrosion of aluminum alloys in a reactor disassembly basin

International Nuclear Information System (INIS)

Howell, J.P.; Zapp, P.E.; Nelson, D.Z.

1992-01-01

This document discusses storage of aluminum clad fuel and target tubes of the Mark 22 assembly takes place in the concrete-lined, light-water-filled, disassembly basins located within each reactor area at the Savannah River Site (SRS). A corrosion test program has been conducted in the K-Reactor disassembly basin to assess the storage performance of the assemblies and other aluminum clad components in the current basin environment. Aluminum clad alloys cut from the ends of actual fuel and target tubes were originally placed in the disassembly water basin in December 1991. After time intervals varying from 45--182 days, the components were removed from the basin, photographed, and evaluated metallographically for corrosion performance. Results indicated that pitting of the 8001 aluminum fuel clad alloy exceeded the 30-mil (0.076 cm) cladding thickness within the 45-day exposure period. Pitting of the 1100 aluminum target clad alloy exceeded the 30-mil (0.076 cm) clad thickness in 107--182 days exposure. The existing basin water chemistry is within limits established during early site operations. Impurities such as Cl - , NO 3 - and SO 4 - are controlled to the parts per million level and basin water conductivity is currently 170--190 μmho/cm. The test program has demonstrated that the basin water is aggressive to the aluminum components at these levels. Other storage basins at SRS and around the US have successfully stored aluminum components for greater than ten years without pitting corrosion. These basins have impurity levels controlled to the parts per billion level (1000X lower) and conductivity less than 1.0 μmho/cm

Repository emplacement costs for Al-clad high enriched uranium spent fuel

International Nuclear Information System (INIS)

McDonell, W.R.; Parks, P.B.

1994-01-01

A range of strategies for treatment and packaging of Al-clad high-enriched uranium (HEU) spent fuels to prevent or delay the onset of criticality in a geologic repository was evaluated in terms of the number of canisters produced and associated repository costs incurred. The results indicated that strategies in which neutron poisons were added to consolidated forms of the U-Al alloy fuel generally produced the lowest number of canisters and associated repository costs. Chemical processing whereby the HEU was removed from the waste form was also a low cost option. The repository costs generally increased for isotopic dilution strategies, because of the substantial depleted uranium added. Chemical dissolution strategies without HEU removal were also penalized because of the inert constituents in the final waste glass form. Avoiding repository criticality by limiting the fissile mass content of each canister incurred the highest repository costs

Yugoslav spent nuclear fuel management program and international perspectives

International Nuclear Information System (INIS)

Pesic, M.; Subotic, K.; Sotic, O.; Plecas, I.; Ljubenov, V.; Peric, A.; Milosevic, M.

2002-01-01

Spent nuclear fuel stored in the Vinca Institute of Nuclear Sciences, Yugoslavia, consists of about 2.5 tons of metal uranium (initial enrichment 2%) and about 20 kg uranium dioxide (dispersed in aluminum matrix, initial fuel uranium enrichment 80%). This spent nuclear fuel is generated in operation of the RA heavy water research reactor during 1959-1984 period. Both types of fuel are of ex-USSR origin, have the same shape and dimensions and approximately the same initial mass of 235 nuclide. They are known as the TVR-S type of fuel elements. The total of 8030 spent fuel elements are stored at the RA research reactor premises, almost all in the spent fuel pool filled by ordinary water. The last used 480 high-enriched uranium spent fuel elements are kept in the drained RA reactor core since 1984. Fuel layer of both enrichments is covered with thin aluminium cladding. Due to non-suitable chemical parameters of water in the spent fuel storage pool, the corrosion processes penetrated aluminium cladding and aluminium walls od storage containers during storage period long from 20 to 40 years. Activity of fission products ( 137 Cs) is detected in water samples during water inspection in 1996 and experts of the lAEA Russia and USA were invited to help. By end of 2001, some remediation of the water transparency of the storage pool and inspections of water samples taken from the storage containers with the spent fuel elements were carried out by the Vinca Institute staff and with the help of experts from the Russia and the IAEA. Following new initiatives on international perspective on spent fuel management, a proposal was set by the IAEA, and was supported by the governments of the USA and the Russian Federation to ship the spent fuel elements of the RA research reactor to Mayak spent fuel processing plant in Russia. This paper describes current status of the reactor RA spent fuel elements, initiative for new Yugoslav spent fuel management program speculates on some of the

Long term wet spent nuclear fuel storage

International Nuclear Information System (INIS)

1987-04-01

The meeting showed that there is continuing confidence in the use of wet storage for spent nuclear fuel and that long-term wet storage of fuel clad in zirconium alloys can be readily achieved. The importance of maintaining good water chemistry has been identified. The long-term wet storage behaviour of sensitized stainless steel clad fuel involves, as yet, some uncertainties. However, great reliance will be placed on long-term wet storage of spent fuel into the future. The following topics were treated to some extent: Oxidation of the external surface of fuel clad, rod consolidation, radiation protection, optimum methods of treating spent fuel storage water, physical radiation effects, and the behaviour of spent fuel assemblies of long-term wet storage conditions. A number of papers on national experience are included

Reuse of spent fuel cladding Zr by molten salt toward advanced recycle society

International Nuclear Information System (INIS)

Amano, Osamu; Kobayashi, Hiroaki; Suzuki, Kazunori; Yasuike, Y.; Sato, Nobuaki

2003-01-01

Cladding tubes of zircaloy 95% generated from reprocessing process for spent nuclear fuels are to be chopped in about 3 cm length, compacted and solidified with cements. This paper reports the summary of investigation of the present possible techniques for zirconium recovery: (1) electrolysis of molten salts (Zr-chlorides and/or fluorides) and (2) separation as volatile zirconium chlorides (ZrCl 4 ) (chloride volatility process) followed by reaction with metallic magnesium at 900degC to produce sponged Zr (Kroll method). The feasibility are discussed from the point of view of reduction of secondary radioactive wastes, accumulation of such nuclides as Co-60 and Ni-63 in electrolytic basin, radioactivity estimation in the products, and also problems of cleaning and reducing chemicals. (S. Ohno)

Review of Current Criteria of Spent Fuel Rod Integrity during Dry Storage

International Nuclear Information System (INIS)

Yang, Yong Sik; Kim, Sun Ki; Bang, Je Geon; Song, Kun Woo

2006-01-01

A PWR spent fuel has been stored in a wet storage pool in Korea. However, the amount of spent fuel is expected to exceed the capacity of a wet storage pool within 10∼15 years. From the early 1970's, a research on the PWR spent fuel dry storage started because the dry storage system has been economical compared with the wet storage system. The dry storage technology for Zircaloy-clad fuel was assessed and licensed in many countries such as USA, Canada, FRG and Switzerland. In the dry storage system, a clad temperature may be higher than in the wet storage system and can reach up to 400 .deg.. A higher clad temperature can cause cladding failures during the period of dry storage, and thus a dry storage related research has essentially dealt with the prevention of clad degradation. It is temperature and rod internal pressure that cause cladding failures through the mechanisms such as clad creep rupture, hydride re-orientation, and stress-corrosion cracking etc.. In this paper, the current licensing criteria are summarized for the PWR spent fuel dry storage system, especially on spent fuel rod integrity. And it is investigated that an application propriety of existing criteria to Korea spent fuel dry storage system

Examination of Zircaloy-clad spent fuel after extended pool storage

International Nuclear Information System (INIS)

Bradley, E.R.; Bailey, W.J.; Johnson, A.B. Jr.; Lowry, L.M.

1981-09-01

This report presents the results from metallurgical examinations of Zircaloy-clad fuel rods from two bundles (0551 and 0074) of Shippingport PWR Core 1 blanket fuel after extended water storage. Both bundles were exposed to water in the reactor from late 1957 until discharge. The estimated average burnups were 346 GJ/kgU (4000 MWd/MTU) for bundle 0551 and 1550 GJ/kgU (18,000 MWd/MTU) for bundle 0074. Fuel rods from bundle 0551 were stored in deionized water for nearly 21 yr prior to examination in 1980, representing the world's oldest pool-stored Zircaloy-clad fuel. Bundle 0074 has been stored in deionized water since reactor discharge in 1964. Data from the current metallurgical examinations enable a direct assessment of extended pool storage effects because the metallurgical condition of similar fuel rods was investigated and documented soon after reactor discharge. Data from current and past examinations were compared, and no significant degradation of the Zircaloy cladding was indicated after almost 21 yr in water storage. The cladding dimensions and mechanical properties, fission gas release, hydrogen contents of the cladding, and external oxide film thicknesses that were measured during the current examinations were all within the range of measurements made on fuel bundles soon after reactor discharge. The appearance of the external surfaces and the microstructures of the fuel and cladding were also similar to those reported previously. In addition, no evidence of accelerated corrosion or hydride redistribution in the cladding was observed

US spent fuel research and experience

Energy Technology Data Exchange (ETDEWEB)

Machiels, A [EPRI and USDOE (United States)

2012-07-01

The structural performance of high-burnup spent fuel cladding during dry storage and transportation has been the subject of research and evaluation at EPRI for several years. The major issues addressed in this research program have included the following: Characterization and development of predictive models for damage mechanisms perceived to be potentially active during dry storage; Modeling and analysis of deformation processes during long-term dry storage; Development of cladding failure models and failure criteria, considering cladding material and physical conditions during dry storage and transportation; Failure analysis, considering end-of-dry-storage conditions, of spent fuel systems subjected to normal and accident conditions of transport, prescribed in Part 71 of Title 10 of the Code of Federal Regulations (10CFR71) While issues related to dry storage have largely been resolved, transportation issues have not, at least for spent fuel with discharge burnups greater than 45 GWd/MTU. A research program was launched in late 2002 following two NRC-industry meetings held on September 6, 2002 and October 23, 2002. The aim of the research program was to assess the performance of high-burnup spent fuel cladding under normal and accident conditions of transportation, as prescribed by 10CFR71, considering the physical characteristics and mechanical properties of cladding at the end of dry storage. The objective is to present a synthesis of the information that collectively forms a part of a technical basis intended to facilitate resolution of regulatory issues associated with the transportation of spent nuclear fuel characterized by discharge burnups greater than 45 GWd/MTU.

Prediction model for oxide thickness on aluminum alloy cladding during irradiation

International Nuclear Information System (INIS)

Kim, Yeon Soo; Hofman, G.L.; Hanan, N.A.; Snelgrove, J.L.

2003-01-01

An empirical model predicting the oxide film thickness on aluminum alloy cladding during irradiation has been developed as a function of irradiation time, temperature, heat flux, pH, and coolant flow rate. The existing models in the literature are neither consistent among themselves nor fit the measured data very well. They also lack versatility for various reactor situations such as a pH other than 5, high coolant flow rates, and fuel life longer than ∼1200 hrs. Particularly, they were not intended for use in irradiation situations. The newly developed model is applicable to these in-reactor situations as well as ex-reactor tests, and has a more accurate prediction capability. The new model demonstrated with consistent predictions to the measured data of UMUS and SIMONE fuel tests performed in the HFR, Petten, tests results from the ORR, and IRIS tests from the OSIRIS and to the data from the out-of-pile tests available in the literature as well. (author)

Characteristics of copper-clad aluminum rods prepared by horizontal continuous casting

Science.gov (United States)

Zhang, Yubo; Fu, Ying; Jie, Jinchuan; Wu, Li; Svynarenko, Kateryna; Guo, Qingtao; Li, Tingju; Wang, Tongmin

2017-11-01

An innovative horizontal continuous casting method was developed and successfully used to prepare copper-clad aluminum (CCA) rods with a diameter of 85 mm and a sheath thickness of 16 mm. The solidification structure and element distribution near the interface of the CCA ingots were investigated by means of a scanning electron microscope, an energy dispersive spectrometer, and an electron probe X-ray microanalyzer. The results showed that the proposed process can lead to a good metallurgical bond between Cu and Al. The interface between Cu and Al was a multilayered structure with a thickness of 200 μm, consisting of Cu9Al4, CuAl2, α-Al/CuAl2 eutectic, and α-Al + α-Al/CuAl2 eutectic layers from the Cu side to the Al side. The mean tensile-shear strength of the CCA sample was 45 MPa, which fulfills the requirements for the further extrusion process. The bonding and diffusion mechanisms are also discussed in this paper.

Application of Copper Cladding Aluminum Composites in UHV Portable Earthing and Short-circuiting Wires

Directory of Open Access Journals (Sweden)

Zhu Jianjun

2018-01-01

Full Text Available Aiming at the heavy weight and inconvenience when carrying and installing copper earthing wires on the UHV transmission lines, in this paper, we present the use of copper clad aluminum(CCA composite materials as a lightweight method for UHV earthing wire conductor. Theoretical calculations and tests of the fusing current in a short time for copper and CCA material are conducted. The results show that the theoretical value of the earthing wire conductor's fusing current corresponds with the test value on condition of the conductor cross section greater than 4mm2 as well as fusing time less than 1.5s. The CCA-10 earthing wires get 36.2% weight reduction compared with copper wires.

A Novel Method of Modeling the Deformation Resistance for Clad Sheet

International Nuclear Information System (INIS)

Hu Jianliang; Yi Youping; Xie Mantang

2011-01-01

Because of the excellent thermal conductivity, the clad sheet (3003/4004/3003) of aluminum alloy is extensively used in various heat exchangers, such as radiator, motorcar air conditioning, evaporator, and so on. The deformation resistance model plays an important role in designing the process parameters of hot continuous rolling. However, the complex behaviors of the plastic deformation of the clad sheet make the modeling very difficult. In this work, a novel method for modeling the deformation resistance of clad sheet was proposed by combining the finite element analysis with experiments. The deformation resistance model of aluminum 3003 and 4004 was proposed through hot compression test on the Gleeble-1500 thermo-simulation machine. And the deformation resistance model of clad sheet was proposed through finite element analysis using DEFORM-2D software. The relationship between cladding ratio and the deformation resistance was discussed in detail. The results of hot compression simulation demonstrate that the cladding ratio has great effects on the resistance of the clad sheet. Taking the cladding ratio into consideration, the mathematical model of the deformation resistance for clad sheet has been proved to have perfect forecasting precision of different cladding ratio. Therefore, the presented model can be used to predict the rolling force of clad sheet during the hot continuous rolling process.

Static Recovery Modeling of Dislocation Density in a Cold Rolled Clad Aluminum Alloy

Science.gov (United States)

Penlington, Alex

Clad alloys feature one or more different alloys bonded to the outside of a core alloy, with non-equilibrium, interalloy interfaces. There is limited understanding of the recovery and recrystallization behaviour of cold rolled clad aluminum alloys. In order to optimize the properties of such alloys, new heat treatment processes may be required that differ from what is used for the monolithic alloys. This study examines the recovery behaviour of a cold rolled Novelis Fusion(TM) alloy containing an AA6XXX core with an AA3003 cladding on one side. The bond between alloys appears microscopically discrete and continuous, but has a 30 microm wide chemical gradient. The as-deformed structure at the interalloy region consists of pancaked sub-grains with dislocations at the misorientation boundaries and a lower density organized within the more open interiors. X-ray line broadening was used to extract the dislocation density from the interalloy region and an equivalently deformed AA6XXX following static annealing using a modified Williamson-Hall analysis. This analysis assumed that Gaussian broadening contributions in a pseudo-Voigt function corresponded only to strain from dislocations. The kinetics of the dislocation density evolution to recrystallization were studied isothermally at 2 minute intervals, and isochronally at 175 and 205°C. The data fit the Nes model, in which the interalloy region recovered faster than AA6XXX at 175°C, but was slower at 205°C. This was most likely caused by change in texture and chemistry within this region such as over-aging of AA6XXX . Simulation of a continuous annealing and self homogenization process both with and without pre-recovery indicates a detectable, though small change in the texture and grain size in the interalloy region.

Preliminary study on detection technology of the cladding weld of spent fuel storage pool

Science.gov (United States)

Qi, Pan; Cui, Hongyan; Feng, Meiming; Shao, Wenbin; Liao, Shusheng; Li, Wei

2018-04-01

As the first barrier of the Spent fuel storage pool, the steel cladding using different sizes (length×width) of 304L stainless steel with 3˜6mm thickness plate argon arc welded together which is direct contacted with boric acid water. Environmental humidity between the back of steel cladding and concrete, makes phosphate, chloride ion overflowed from the concrete that corroded on the weld zone with different mechanism. Part of the corrosion defects can penetrate leaded to leakage of boric acid water in penetration position accelerated crack propagation. In view of the above situation and combined with the actual needs of the power plant, the development of effective underwater nondestructive testing means of the weld area for periodic inspection and monitoring is necessary. A single method may lead to the missing of defects detection due to weld reinforcement unpolished. In this paper, eddy current array (ARRAY) and Alternating Current Field Measurement (ACFM) are adapted to test the limit sensitivity and resolution through by the specimens with artificial defects which make their detection abilities close to satisfy engineering requirements. The preliminary study found that Φ0.5mm through-wall hole and with 2mm length and 0.3mm width through-wall crack in the weld can be good inspected.

Finite Element Analysis of Laser Engineered Net Shape (LENS™) Tungsten Clad Squeeze Pins

Science.gov (United States)

Sakhuja, Amit; Brevick, Jerald R.

2004-06-01

In the aluminum high-pressure die-casting and indirect squeeze casting processes, local "squeeze" pins are often used to minimize internal solidification shrinkage in heavy casting sections. Squeeze pins frequently fail in service due to molten aluminum adhering to the H13 tool steel pins ("soldering"). A wide variety of coating materials and methods have been developed to minimize soldering on H13. However, these coatings are typically very thin, and experience has shown their performance on squeeze pins is highly variable. The LENS™ process was employed in this research to deposit a relatively thick tungsten cladding on squeeze pins. An advantage of this process was that the process parameters could be precisely controlled in order to produce a satisfactory cladding. Two fixtures were designed and constructed to enable the end and outer diameter (OD) of the squeeze pins to be clad. Analyses were performed on the clad pins to evaluate the microstructure and chemical composition of the tungsten cladding and the cladding-H13 substrate interface. A thermo-mechanical finite element analysis (FEA) was performed to assess the stress distribution as a function of cladding thickness on the pins during a typical casting thermal cycle. FEA results were validated via a physical test, where the clad squeeze pins were immersed into molten aluminum. Pins subjected to the test were evaluated for thermally induced cracking and resistance to soldering of the tungsten cladding.

Finite element analysis of laser engineered net shape (LENSTM) tungsten clad squeeze pins

International Nuclear Information System (INIS)

Sakhuja, Amit; Brevick, Jerald R.

2004-01-01

In the aluminum high-pressure die-casting and indirect squeeze casting processes, local 'squeeze' pins are often used to minimize internal solidification shrinkage in heavy casting sections. Squeeze pins frequently fail in service due to molten aluminum adhering to the H13 tool steel pins ('soldering'). A wide variety of coating materials and methods have been developed to minimize soldering on H13. However, these coatings are typically very thin, and experience has shown their performance on squeeze pins is highly variable. The LENS TM process was employed in this research to deposit a relatively thick tungsten cladding on squeeze pins. An advantage of this process was that the process parameters could be precisely controlled in order to produce a satisfactory cladding. Two fixtures were designed and constructed to enable the end and outer diameter (OD) of the squeeze pins to be clad. Analyses were performed on the clad pins to evaluate the microstructure and chemical composition of the tungsten cladding and the cladding-H13 substrate interface. A thermo-mechanical finite element analysis (FEA) was performed to assess the stress distribution as a function of cladding thickness on the pins during a typical casting thermal cycle. FEA results were validated via a physical test, where the clad squeeze pins were immersed into molten aluminum. Pins subjected to the test were evaluated for thermally induced cracking and resistance to soldering of the tungsten cladding

Fission Product Release from Spent Nuclear Fuel During Melting

International Nuclear Information System (INIS)

Howell, J.P.; Zino, J.F.

1998-09-01

The Melt-Dilute process consolidates aluminum-clad spent nuclear fuel by melting the fuel assemblies and diluting the 235U content with depleted uranium to lower the enrichment. During the process, radioactive fission products whose boiling points are near the proposed 850 degrees C melting temperature can be released. This paper presents a review of fission product release data from uranium-aluminum alloy fuel developed from Severe Accident studies. In addition, scoping calculations using the ORIGEN-S computer code were made to estimate the radioactive inventories in typical research reactor fuel as a function of burnup, initial enrichment, and reactor operating history and shutdown time.Ten elements were identified from the inventory with boiling points below or near the 850 degrees C reference melting temperature. The isotopes 137Cs and 85Kr were considered most important. This review serves as basic data to the design and development of a furnace off-gas system for containment of the volatile species

Drying studies of simulated DOE aluminum plate fuels

International Nuclear Information System (INIS)

Lords, R.E.; Windes, W.E.; Crepeau, J.C.; Sidwell, R.W.

1996-01-01

Experiments have been conducted to validate the Idaho National Engineering Laboratory (INEL) drying procedures for preparation of corroded aluminum plate fuel for dry storage in an existing vented (and filtered) fuel storage facility. A mixture of hydrated aluminum oxide bound with a clay was used to model the aluminum corrosion product and sediment expected in these Department of Energy (DOE) owned fuel types. Previous studies demonstrated that the current drying procedures are adequate for removal of free water inside the storage canister and for transfer of this fuel to a vented dry storage facility. However, using these same drying procedures, the simulated corrosion product was found to be difficult to dry completely from between the aluminum clad plates of the fuel. Another related set of experiments was designed to ensure that the fuel would not be damaged during the drying process. Aluminum plate fuels are susceptible to pitting damage on the cladding that can result in a portion of UAl x fuel meat being disgorged. This would leave a water-filled void beneath the pit in the cladding. The question was whether bursting would occur when water in the void flashes to steam, causing separation of the cladding from the fuel, and/or possible rupture. Aluminum coupons were fabricated to model damaged fuel plates. These coupons do not rupture or sustain any visible damage during credible drying scenarios

Long term immersion test of aluminum alloy AA 6061 used for fuel cladding in MTR type reactors

International Nuclear Information System (INIS)

Linardi, Evelina M.; Rodriguez, Sebastian; Haddad, Roberto; Lanzani, Liliana

2009-01-01

In this work we present the results of long term immersion tests performed in the aluminum alloy AA 6061, used for fuel cladding in MTR type reactors. The tests were performed at open circuit potential in high purity water (ρ = 18.2 MΩ.cm) and in 10 -3 M NaCl solution. Two kinds of assemblies were studied: simple sheets and artificial crevices, immersed during 6, 12 and 18 months at room temperature. In both media and both assemblies, the aluminum hydroxide phases crystalline bayerite and bohemite were identified. It was found that a kind of localized attack named alkaline attack occurs around the iron-rich intermetallics. These particles were confirmed to control the corrosion of the AA 6061 alloy in an aerated medium. Immersion times for up to 18 months did not increase the oxide growth or the alkaline attack on the AA 6061 alloy. (author)

Thermal model of spent fuel transport cask

International Nuclear Information System (INIS)

Ahmed, E.E.M.; Rahman, F.A.; Sultan, G.F.; Khalil, E.E.

1996-01-01

The investigation provides a theoretical model to represent the thermal behaviour of the spent fuel elements when transported in a dry shipping cask under normal transport conditions. The heat transfer process in the spent fuel elements and within the cask are modeled which include the radiant heat transfer within the cask and the heat transfer by thermal conduction within the spent fuel element. The model considers the net radiant method for radiant heat transfer process from the inner most heated element to the surrounding spent elements. The heat conduction through fuel interior, fuel-clad interface and on clad surface are also presented. (author) 6 figs., 9 refs

Evolution of the thickness of the aluminum oxide film due to the pH of the cooling water and surface temperature of the fuel elements clad of a nuclear reactor

International Nuclear Information System (INIS)

Babiche, Ivan

2013-01-01

This paper describes the mechanism of growth of a film of aluminum oxide on an alloy of the same material, which serves as a protective surface being the constituent material of the RP-10 nuclear reactor fuel elements clads. The most influential parameters on the growth of this film are: the pH of the cooling water and the clad surface temperature of the fuel element. For this study, a mathematical model relating the evolution of the aluminum oxide layer thickness over the time, according to the same oxide film using a power law is used. It is concluded that the time of irradiation, the heat flux at the surface of the aluminum material, the speed of the coolant, the thermal conductivity of the oxide, the initial thickness of the oxide layer and the solubility of the protective oxide are parameters affecting in the rate and film formation. (author).

Aluminum-Oxide Temperatures on the Mark VB, VE, VR, 15, and Mark 25 Assemblies

International Nuclear Information System (INIS)

Aleman, S.E.

2001-01-01

The task was to compute the maximum aluminum-oxide and oxide-coolant temperatures of assemblies cladded in 99+ percent aluminum. The assemblies considered were the Mark VB, VE, V5, 15 and 25. These assemblies consist of nested slug columns with individual uranium slugs cladded in aluminum cans. The CREDIT code was modified to calculate the oxide film thickness and the aluminum-oxide temperature at each axial increment. This information in this report will be used to evaluate the potential for cladding corrosion of the Mark 25 assembly

Control of degradation of spent LWR [light-water reactor] fuel during dry storage in an inert atmosphere

International Nuclear Information System (INIS)

Cunningham, M.E.; Simonen, E.P.; Allemann, R.T.; Levy, I.S.; Hazelton, R.F.

1987-10-01

Dry storage of Zircaloy-clad spent fuel in inert gas (referred to as inerted dry storage or IDS) is being developed as an alternative to water pool storage of spent fuel. The objectives of the activities described in this report are to identify potential Zircaloy degradation mechanisms and evaluate their applicability to cladding breach during IDS, develop models of the dominant Zircaloy degradation mechanisms, and recommend cladding temperature limits during IDS to control Zircaloy degradation. The principal potential Zircaloy cladding breach mechanisms during IDS have been identified as creep rupture, stress corrosion cracking (SCC), and delayed hydride cracking (DHC). Creep rupture is concluded to be the primary cladding breach mechanism during IDS. Deformation and fracture maps based on creep rupture were developed for Zircaloy. These maps were then used as the basis for developing spent fuel cladding temperature limits that would prevent cladding breach during a 40-year IDS period. The probability of cladding breach for spent fuel stored at the temperature limit is less than 0.5% per spent fuel rod. 52 refs., 7 figs., 1 tab

Technical basis for storage of Zircaloy-clad spent fuel in inert gases

International Nuclear Information System (INIS)

Johnson, A.B. Jr.; Gilbert, E.R.

1983-09-01

The technical bases to establish safe conditions for dry storage of Zircaloy-clad fuel are summarized. Dry storage of fuel with zirconium alloy cladding has been licensed in Canada, the Federal Republic of Germany, and Switzerland. Dry storage demonstrations, hot cell tests, and modeling have been conducted using Zircaloy-clad fuel. The demonstrations have included irradiated boiling water reactor, pressurized heavy-water reactor, and pressurized water reactor fuel assemblies. Irradiated fuel has been emplaced in and retrieved from metal casks, dry wells, silos, and a vault. Dry storage tests and demonstrations have involved about 15,000 fuel rods, and about 5600 rods have been monitored during dry storage in inert gases with maximum cladding temperatures ranging from 50 to 570 0 C. Although some tests and demonstrations are still in progress, there is currently no evidence that any rods exposed to inert gases have failed (one PWR rod exposed to an air cover gas failed at about 270 0 C). Based on this favorable experience, it is concluded that there is sufficient information on fuel rod behavior, storage conditions, and potential cladding failure mechanisms to support licensing of dry storage in the US. This licensing position includes a requirement for inert cover gases and a maximum cladding temperature guideline of 380 0 C for Zircaloy-clad fuel. Using an inert cover gas assures that even if fuel with cladding defects were placed in dry storage, or if defects develop during storage, the defects would not propagate. Tests and demonstrations involving Zircaloy-clad rods and assemblies with maximum cladding temperatures above 400 0 C are in progress. When the results from these tests have been evaluated, the viability of higher temperature limits should be examined. Acceptable conditions for storage in air and dry storage of consolidated fuel are issues yet to be resolved

Cladding using a 15 kW CO2 laser

International Nuclear Information System (INIS)

Vesely, E.J.; Verma, S.K.

1989-01-01

Laser alloying or cladding differs little in principle from the traditional forms of weld overlays, but lasers as a heat source offer some distinct advantages. With the selective heating attainable using high power lasers, good metallurgical bond of the clad layer, minimal dilution and typically, a very fine homogeneous microstructure can be obtained in the clad layer. This is a review of work in laser cladding using the 15 kW CO 2 laser. The authors discuss the ability of the laser clad surface to increase the high temperature oxidation resistance of a low-alloy carbon steel (4140). Examples of clads subjected to high- temperature thermal cycling of nickel-20% aluminum and TaC + 4140 clad low-alloy steel and straight high-temperature oxidation of Stellite 6-304L cladding on a 4140 substrate are given

Estimation on separation efficiency of aluminum from base-cap of spent fluorescent lamp in hammer crusher unit.

Science.gov (United States)

Rhee, Seung-Whee

2017-09-01

In order to separate aluminum from the base-cap of spent fluorescent lamp (SFL), the separation efficiency of hammer crusher unit is estimated by introducing a binary separation theory. The base-cap of SFL is composed by glass fragment, binder, ferrous metal, copper and aluminum. The hammer crusher unit to recover aluminum from the base-cap consists of 3stages of hammer crusher, magnetic separator and vibrating screen. The optimal conditions of rotating speed and operating time in the hammer crusher unit are decided at each stage. At the optimal conditions, the aluminum yield and the separation efficiency of hammer crusher unit are estimated by applying a sequential binary separation theory at each stage. And the separation efficiency between hammer crusher unit and roll crush system is compared to show the performance of aluminum recovery from the base-cap of SFL. Since the separation efficiency can be increased to 99% at stage 3, from the experimental results, it is found that aluminum from the base-cap can be sufficiently recovered by the hammer crusher unit. Copyright © 2017. Published by Elsevier Ltd.

Preliminary Report: Bases for Containment Analysis for Transportation of Aluminum-Based Spent Nuclear Fuel

International Nuclear Information System (INIS)

Vinson, D.W.

1998-01-01

Aluminum-based spent nuclear fuel (Al-SNF) from foreign and domestic research reactors (FRR/DRR) is being shipped to SRS under the site FRR/DRR Receipts Program. Shipment of the FRR/DRR assemblies required that the cask with loaded fuel be certified by the US Nuclear Regulatory Commission (for US-owned casks) or the US Department of Transportation (for foreign-owned casks) to comply with the requirements in 10CFR71

Prediction of cladding life in waste package environments

International Nuclear Information System (INIS)

McCoy, J.K.; Doering, T.W.

1994-01-01

Fuel cladding can potentially provide longer containment or slower release of radionuclides from spent fuel after geologic disposal. To predict the amount of benefit that cladding can provide, we surveyed degradation modes and developed a model for creep rupture by diffusion-controlled cavity growth, the mechanism that several authors have concluded is the most important. In this mechanism, voids nucleate on the grain boundaries and grow by diffusion of vacancies along the grain boundaries to the voids. When a certain fraction of the grain boundary area is covered with voids, the material fails. An analytic expression for cladding lifetime is developed. Besides materials constants, the predicted lifetime depends on the temperature history, the hoop stress in the cladding, the spacing between void nuclei, and the micro-structure. The inclusion of microstructure is a significant new feature of the model; this feature is used to help avoid excessive conservatism. The model is applied in a sample calculation for disposal of spent fuel, and the practice of using temperature limits to evaluate repository designs is examined

Clad Degradation - FEPs Screening Arguments

International Nuclear Information System (INIS)

E. Siegmann

2004-01-01

The purpose of this report is to document the screening of the cladding degradation features, events, and processes (FEPs) for commercial spent nuclear fuel (CSNF). This report also addresses the effect of some FEPs on both the cladding and the CSNF, DSNF, and HLW waste forms where it was considered appropriate to address the effects on both materials together. This report summarizes the work of others to screen clad degradation FEPs in a manner consistent with, and used in, the Total System Performance Assessment-License Application (TSPA-LA). This document was prepared according to ''Technical Work Plan for Waste Form Degradation Modeling, Testing, and Analyses in Support of LA'' (BSC 2004a [DIRS 167796])

Calculation of axial hydrogen redistribution on the spent fuels during interim dry storage

International Nuclear Information System (INIS)

Sasahara, Akihiro; Matsumura, Tetsuo

2006-01-01

One of the phenomena that will affect fuel integrity during a spent fuel dry storage is a hydrogen axial migration in cladding. If there is a hydrogen pickup in cladding in reactor operation, hydrogen will move from hotter to colder cladding region in the axial direction under fuel temperature gradient during dry storage. Then hydrogen beyond solubility limit in colder region will be precipitated as hydride, and consequently hydride embrittlement may take place in the cladding. In this study, hydrogen redistribution experiments were carried out to obtain the data related to hydrogen axial migration by using actually twenty years dry (air) stored spent PWR-UO 2 fuel rods of which burn-ups were 31 and 58 MWd/kg HM. From the hydrogen redistribution experiments, the heat of transport of hydrogen of zircaloy-4 cladding from twenty years dry stored spent PWR-UO 2 fuel rods were from 10.1 to 18.6 kcal/mol and they were significantly larger than that of unirradiated zircaloy-4 cladding. This means that hydrogen in irradiated cladding can move easier than that in unirradiated cladding. In the hydrogen redistribution experiments, hydrogen diffusion coefficients and solubility limit were also obtained. There are few differences in the diffusion coefficients and solubility limits between the irradiated cladding and unirradiated cladding. The hydrogen redistribution in the cladding after dry storage for forty years was evaluated by one-dimensional diffusion calculation using the measured values. The maximum values as the heat of transports, diffusion coefficients and solubility limits of the irradiated cladding and various spent fuel temperature profiles reported were used in the calculation. The axial hydrogen migration was not significant after dry storage for forty years in helium atmosphere and the maximum values as the heat of transports, diffusion coefficients and solubility limits of the unirradiated cladding gave conservative evaluation for hydrogen redistribution

Nuclear fuel cladding material

International Nuclear Information System (INIS)

Nakahigashi, Shigeo.

1982-01-01

Purpose: To largely improve the durability and the safety of fuel cladding material. Constitution: Diffusion preventive layers, e.g., aluminum or the like are covered on both sides of a zirconium alloy base layer of thin material, and corrosion resistant layers, e.g., copper or the like are covered thereon. This thin plate material is intimately wound in a circularly tubular shape in a plurality of layers to form a fuel cladding tube. With such construction, corrosion of the tube due to fuel and impurity can be prevented by the corrosion resistant layers, and the diffusion of the corrosion resistant material to the zirconium alloy can be prevented by the diffusion preventive layers. Since a plurality of layers are cladded, even if the corrosion resistant layers are damaged or cracked due to stress corrosion, only one layer is damaged or cracked, but the other layers are not affected. (Sekiya, K.)

Chemical dissolution of spent fuel and cladding using complexed fluoride species

International Nuclear Information System (INIS)

Rance, P.J.W.; Freeman, G.A.; Mishin, V.; Issoupov, V.

2001-01-01

The dissolution of LWR fuel cladding using two fluoride ion donors, HBF 4 and K 2 ZrF 6 , in combination with nitric acid has been investigated as a potential reprocessing head-end process suitable for chemical decladding and fuel dissolution in a single process step. Maximum zirconium concentrations in the order of 0,75 to 1 molar have been achieved and dissolution found to continue to low F:Zr ratios albeit at ever decreasing rates. Dissolution rates of un-oxidised zirconium based fuel claddings are fast, whereas oxidised materials exhibit an induction period prior to dissolution. Data is presented relating to the rates of dissolution of cladding and UO 2 fuels under various conditions. (author)

Laser cladding technology to small diameter pipes

International Nuclear Information System (INIS)

Fujimagari, H.; Hagiwara, M.; Kojima, T.

2000-01-01

A laser cladding method which produces a highly corrosion-resistant material coating layers (cladding) on the austenitic stainless steel (type 304 SS) pipe inner surface was developed to prevent SCC (stress corrosion cracking) occurrence. This technology is applicable to a narrow and long distance area from operators, because of the good accessibility of the YAG (yttrium-aluminum-garnet) laser beam that can be transmitted through an optical fiber. In this method a mixed paste metallic powder and heating-resistive organic solvent are firstly placed on the inner surface of a small pipe, and then a YAG laser beam transmitted through an optical fiber irradiates to the pasted area. A mixed paste will be melted and form a cladding layer subsequently. A cladding layer shows as excellent corrosion resistance property. This laser cladding (LC) method had already applied to several domestic nuclear power plants and had obtained a good reputation. This report introduces the outline of laser cladding technology, the developed equipment for practical application in the field, and the circumstance in actual plant application. (orig.)

Dry Storage of Research Reactor Spent Nuclear Fuel - 13321

Energy Technology Data Exchange (ETDEWEB)

Adams, T.M.; Dunsmuir, M.D.; Leduc, D.R.; Severynse, T.F.; Sindelar, R.L. [Savannah River National Laboratory (United States); Moore, E.N. [Moore Nuclear Energy, LLC (United States)

2013-07-01

Spent fuel from domestic and foreign research reactors is received and stored at the Savannah River Site's L Area Material Storage (L Basin) Facility. This DOE-owned fuel consists primarily of highly enriched uranium in metal, oxide or silicide form with aluminum cladding. Upon receipt, the fuel is unloaded and transferred to basin storage awaiting final disposition. Disposition alternatives include processing via the site's H Canyon facility for uranium recovery, or packaging and shipment of the spent fuel to a waste repository. A program has been developed to provide a phased approach for dry storage of the L Basin fuel. The initial phase of the dry storage program will demonstrate loading, drying, and storage of fuel in twelve instrumented canisters to assess fuel performance. After closure, the loaded canisters are transferred to pad-mounted concrete overpacks, similar to those used for dry storage of commercial fuel. Unlike commercial spent fuel, however, the DOE fuel has high enrichment, very low to high burnup, and low decay heat. The aluminum cladding presents unique challenges due to the presence of an oxide layer that forms on the cladding surface, and corrosion degradation resulting from prolonged wet storage. The removal of free and bound water is essential to the prevention of fuel corrosion and radiolytic generation of hydrogen. The demonstration will validate models predicting pressure, temperature, gas generation, and corrosion performance, provide an engineering scale demonstration of fuel handling, drying, leak testing, and canister backfill operations, and establish 'road-ready' storage of fuel that is suitable for offsite repository shipment or retrievable for onsite processing. Implementation of the Phase I demonstration can be completed within three years. Phases II and III, leading to the de-inventory of L Basin, would require an additional 750 canisters and 6-12 years to complete. Transfer of the fuel from basin storage

Low absorption loss p-AlGaN superlattice cladding layer for current-injection deep ultraviolet laser diodes

Energy Technology Data Exchange (ETDEWEB)

Martens, M.; Kuhn, C.; Ziffer, E.; Simoneit, T.; Rass, J.; Wernicke, T. [Institute of Solid State Physics, Technische Universität Berlin, Hardenbergstr. 36, EW 6-1, 10623 Berlin (Germany); Kueller, V.; Knauer, A.; Einfeldt, S.; Weyers, M. [Ferdinand-Braun-Institut, Leibniz-Institut für Höchstfrequenztechnik, Gustav-Kirchhoff-Str. 4, 12489 Berlin (Germany); Kneissl, M. [Institute of Solid State Physics, Technische Universität Berlin, Hardenbergstr. 36, EW 6-1, 10623 Berlin (Germany); Ferdinand-Braun-Institut, Leibniz-Institut für Höchstfrequenztechnik, Gustav-Kirchhoff-Str. 4, 12489 Berlin (Germany)

2016-04-11

Current injection into AlGaN-based laser diode structures with high aluminum mole fractions for deep ultraviolet emission is investigated. The electrical characteristics of laser diode structures with different p-AlGaN short period superlattice (SPSL) cladding layers with various aluminum mole fractions are compared. The heterostructures contain all elements that are needed for a current-injection laser diode including cladding and waveguide layers as well as an AlGaN quantum well active region emitting near 270 nm. We found that with increasing aluminum content in the p-AlGaN cladding, the diode turn-on voltage increases, while the series resistance slightly decreases. By introducing an SPSL instead of bulk layers, the operating voltage is significantly reduced. A gain guided broad area laser diode structure with transparent p-Al{sub 0.70}Ga{sub 0.30}N waveguide layers and a transparent p-cladding with an average aluminum content of 81% was designed for strong confinement of the transverse optical mode and low optical losses. Using an optimized SPSL, this diode could sustain current densities of more than 4.5 kA/cm{sup 2}.

Low absorption loss p-AlGaN superlattice cladding layer for current-injection deep ultraviolet laser diodes

International Nuclear Information System (INIS)

Martens, M.; Kuhn, C.; Ziffer, E.; Simoneit, T.; Rass, J.; Wernicke, T.; Kueller, V.; Knauer, A.; Einfeldt, S.; Weyers, M.; Kneissl, M.

2016-01-01

Current injection into AlGaN-based laser diode structures with high aluminum mole fractions for deep ultraviolet emission is investigated. The electrical characteristics of laser diode structures with different p-AlGaN short period superlattice (SPSL) cladding layers with various aluminum mole fractions are compared. The heterostructures contain all elements that are needed for a current-injection laser diode including cladding and waveguide layers as well as an AlGaN quantum well active region emitting near 270 nm. We found that with increasing aluminum content in the p-AlGaN cladding, the diode turn-on voltage increases, while the series resistance slightly decreases. By introducing an SPSL instead of bulk layers, the operating voltage is significantly reduced. A gain guided broad area laser diode structure with transparent p-Al_0_._7_0Ga_0_._3_0N waveguide layers and a transparent p-cladding with an average aluminum content of 81% was designed for strong confinement of the transverse optical mode and low optical losses. Using an optimized SPSL, this diode could sustain current densities of more than 4.5 kA/cm"2.

CLAD DEGRADATION - FEPS SCREENING ARGUMENTS

International Nuclear Information System (INIS)

R. Schreiner

2004-01-01

The purpose of this report is to evaluate and document the screening of the clad degradation features, events, and processes (FEPs) with respect to modeling used to support the Total System Performance Assessment-License Application (TSPA-LA). This report also addresses the effect of certain FEPs on both the cladding and the commercial spent nuclear fuel (CSNF), DOE-owned spent nuclear fuel (DSNF), and defense high-level waste (DHLW) waste forms, as appropriate to address the effects on multiple materials and both components (FEPs 2.1.09.09.0A, 2.1.09.11.0A, 2.1.11.05.0A, 2.1.12.02.0A, and 2.1.12.03.0A). These FEPs are expected to affect the repository performance during the postclosure regulatory period of 10,000 years after permanent closure. Table 1-1 provides the list of cladding FEPs, including their screening decisions (include or exclude). The primary purpose of this report is to identify and document the analysis, screening decision, and TSPA-LA disposition (for included FEPs) or screening argument (for excluded FEPs) for these FEPs related to clad degradation. In some cases, where a FEP covers multiple technical areas and is shared with other FEP reports, this report may provide only a partial technical basis for the screening of the FEP. The full technical basis for shared FEPs is addressed collectively by the sharing FEP reports. The screening decisions and associated TSPA-LA dispositions or screening arguments from all of the FEP reports are cataloged in a project-specific FEPs database

Long-term storage of spent nuclear fuel

International Nuclear Information System (INIS)

Kempe, T.F.; Martin, A.; Thorne, M.C.

1980-06-01

This report presents the results of a study on the storage of spent nuclear fuel, with particular reference to the options which would be available for long-term storage. Two reference programmes of nuclear power generation in the UK are defined and these are used as a basis for the projection of arisings of spent fuel and the storage capacity which might be needed. The characteristics of spent fuel which are relevant to long-term storage include the dimensions, materials and physical construction of the elements, their radioactive inventory and the associated decay heating as a function of time after removal from the reactor. Information on the behaviour of spent fuel in storage ponds is reviewed with particular reference to the corrosion of the cladding. The review indicates that, for long-term storage, both Magnox and AGR fuel would need to be packaged because of the high rate of cladding corrosion and the resulting radiological problems. The position on PWR fuel is less certain. Experience of dry storage is less extensive but it appears that the rate of corrosion of cladding is much lower than in water. Unit costs are discussed. Consideration is given to the radiological impact of fuel storage. (author)

Influence of the fuel operational parameters on the aluminium cladding quality of discharged fuel

Energy Technology Data Exchange (ETDEWEB)

Chwaszczewski, S.; Czajkowski, W.; Borek-Kruszewska, E. [Institute of Atomic Energy, Otwock Swierk (POLAND)

2002-07-01

In the last two years, the new MR6 type fuel containing 1550 g of U with 36% enrichment has been loaded into MARIA reactor core. Its aluminium cladding thickness is 0,6 mm and typical burnup -about 4080 MWh (as compared to 2880 MWh for the 80% enriched fuel used). However, increased fission product release from these assemblies was observed near the end of its operational time. The results presented earlier [1] show that the corrosion behaviour of aluminium cladding depends on the conditions of fuel operation in the reactor. The corrosion process in the aluminum of fuel cladding proceeds faster then in the aluminum of constructional elements. This tendency was also observed in MR-6/80% and in WWR- SM fuel assemblies. Therefore the visual tests of discharged MR-6/36% fuel elements were performed. Some change of appearance of aluminum cladding was observed, especially in the regions with large energy generation i.e. in the centre of reactor core and in the strong horizontal gradient of neutron flux. In the present paper, the results of visual investigation of discharged fuel assemblies are presented. The results of the investigation are correlated with the operational parameters. (author)

Report on Reactor Physics Assessment of Candidate Accident Tolerant Fuel Cladding Materials in LWRs

Energy Technology Data Exchange (ETDEWEB)

Powers, Jeffrey J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); George, Nathan [Univ. of Tennessee, Knoxville, TN (United States); Maldonado, G. Ivan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Worrall, Andrew [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-08-28

This work focuses on ATF concepts being researched at Oak Ridge National Laboratory (ORNL), expanding on previous studies of using alternate cladding materials in pressurized water reactors (PWRs). The neutronic performance of two leading alternate cladding materials were assessed in boiling water reactors (BWRs): iron-chromium-aluminum (FeCrAl) cladding, and silicon carbide (SiC)-based composite cladding. This report fulfills ORNL Milestone M3FT-15OR0202332 within the fiscal year 2015 (FY15)

Cladding For Transversely-Pumped Laser Rod

Science.gov (United States)

Byer, Robert L.; Fan, Tso Yee

1989-01-01

Combination of suitable dimensioning and cladding of neodymium:yttrium aluminum garnet of similar solid-state laser provides for more efficient utilization of transversely-incident pump light from diode lasers. New design overcomes some of limitations of longitudinal- and older transverse-pumping concepts and promotes operation at higher output powers in TEM00 mode.

Weld Repair of Thin Aluminum Sheet

Science.gov (United States)

Beuyukian, C. S.; Mitchell, M. J.

1986-01-01

Weld repairing of thin aluminum sheets now possible, using niobium shield and copper heat sinks. Refractory niobium shield protects aluminum adjacent to hole, while copper heat sinks help conduct heat away from repair site. Technique limits tungsten/inert-gas (TIG) welding bombardment zone to melt area, leaving surrounding areas around weld unaffected. Used successfully to repair aluminum cold plates on Space Shuttle, Commercial applications, especially in sealing fractures, dents, and holes in thin aluminum face sheets or clad brazing sheet in cold plates, heat exchangers, coolers, and Solar panels. While particularly suited to thin aluminum sheet, this process also used in thicker aluminum material to prevent surface damage near weld area.

CREEP STRAIN CORRELATION FOR IRRADIATED CLADDING

International Nuclear Information System (INIS)

P. Macheret

2001-01-01

In an attempt to predict the creep deformation of spent nuclear fuel cladding under the repository conditions, different correlations have been developed. One of them, which will be referred to as Murty's correlation in the following, and whose expression is given in Henningson (1998), was developed on the basis of experimental points related to unirradiated Zircaloy cladding (Henningson 1998, p. 56). The objective of this calculation is to adapt Murty's correlation to experimental points pertaining to irradiated Zircaloy cladding. The scope of the calculation is provided by the range of experimental parameters characterized by Zircaloy cladding temperature between 292 C and 420 C, hoop stress between 50 and 630 MPa, and test time extending to 8000 h. As for the burnup of the experimental samples, it ranges between 0.478 and 64 MWd/kgU (i.e., megawatt day per kilogram of uranium), but this is not a parameter of the adapted correlation

Zircaloy cladding degradation under repository conditions

International Nuclear Information System (INIS)

Santanam, L.; Raghavan, S.; Chin, B.A.

1990-12-01

Creep, a potential degradation mechanism of Zircaloy cladding after repository disposal of spent nuclear fuel, has been investigated. The deformation and fracture map methodology has been used to predict maximum allowable initial storage temperatures to achieve a thousand year life without rupture as a function of spent-fuel history. Maximum allowable temperatures are 340 degree C (613 K) for typically stressed rods (70--100 MPa) and 300 degree C (573 K) for highly stressed rods (140--160 MPa). 10 refs., 2 figs

Extended storage of spent fuel

International Nuclear Information System (INIS)

1992-10-01

This document is the final report on the IAEA Co-ordinated Research Programme on the Behaviour of Spent Fuel and Storage Facility Components during Long Term Storage (BEFAST-II, 1986-1991). It contains the results on wet and dry spent fuel storage technologies obtained from 16 organizations representing 13 countries who participated in the co-ordinated research programme. Considerable quantities of spent fuel continue to arise and accumulate. Many countries are investigating the option of extended spent fuel storage prior to reprocessing or fuel disposal. Wet storage continues to predominate as an established technology with the construction of additional away-from-reactor storage pools. However, dry storage is increasingly used with most participants considering dry storage concepts for the longer term. Depending on the cladding type options of dry storage in air or inert gas are proposed. Dry storage is becoming widely used as a supplement to wet storage for zirconium alloy clad oxide fuels. Storage periods as long as under wet conditions appear to be feasible. Dry storage will also continue to be used for Al clad and Magnox type fuel. Enhancement of wet storage capacity will remain an important activity. Rod consolidation to increase wet storage capacity will continue in the UK and is being evaluated for LWR fuel in the USA, and may start in some other countries. High density storage racks have been successfully introduced in many existing pools and are planned for future facilities. For extremely long wet storage (≥50 years), there is a need to continue work on fuel integrity investigations and LWR fuel performance modelling. it might be that pool component performance in some cases could be more limiting than the FA storage performance. It is desirable to make concerted efforts in the field of corrosion monitoring and prediction of fuel cladding and poll component behaviour in order to maintain good experience of wet storage. Refs, figs and tabs

Initial evaluation of dry storage issues for spent nuclear fuels in wet storage at the Idaho Chemical Processing Plant

International Nuclear Information System (INIS)

Guenther, R.J.; Johnson, A.B. Jr.; Lund, A.L.; Gilbert, E.R.

1994-11-01

The Pacific Northwest Laboratory has evaluated the basis for moving selected spent nuclear fuels in the CPP-603 and CPP-666 storage pools at the Idaho Chemical Processing Plant from wet to dry interim storage. This work is being conducted for the Lockheed Idaho Technologies Company as part of the effort to determine appropriate conditioning and dry storage requirements for these fuels. These spent fuels are from 22 test reactors and include elements clad with aluminum or stainless steel and a wide variety of fuel materials: UAl x , UAl x -Al and U 3 O 8 -Al cermets, U-5% fissium, UMo, UZrH x , UErZrH, UO 2 -stainless steel cermet, and U 3 O 8 -stainless steel cermet. The study also included declad uranium-zirconium hydride spent fuel stored in the CPP-603 storage pools. The current condition and potential failure mechanisms for these spent fuels were evaluated to determine the impact on conditioning and dry storage requirements. Initial recommendations for conditioning and dry storage requirements are made based on the potential degradation mechanisms and their impacts on moving the spent fuel from wet to dry storage. Areas needing further evaluation are identified

Development of code SFINEL (Spent fuel integrity evaluator)

Energy Technology Data Exchange (ETDEWEB)

Kim, Yong Soo; Min, Chin Young; Ohk, Young Kil; Yang, Yong Sik; Kim, Dong Ju; Kim, Nam Ku [Hanyang University, Seoul (Korea)

1999-01-01

SFINEL code, an integrated computer program for predicting the spent fuel rod integrity based on burn-up history and major degradation mechanisms, has been developed through this project. This code can sufficiently simulate the power history of a fuel rod during the reactor operation and estimate the degree of deterioration of spent fuel cladding using the recently-developed models on the degradation mechanisms. SFINEL code has been thoroughly benchmarked against the collected in-pile data and operating experiences: deformation and rupture, and cladding oxidation, rod internal pressure creep, then comprehensive whole degradation process. (author). 75 refs., 51 figs., 5 tabs.

3. world TRIGA users conference. Papers and abstracts

International Nuclear Information System (INIS)

2006-01-01

The Conference is focused on TRIGA reactors operation and applications. The main topics are: use of the reactor as a research tool; inspection of spent fuel elements; integrity of fuel rods cladding checks; evaluation of corrosion of aluminum-base fuel cladding materials; Pitting behavior of Aluminum alloys; Monte Carlo simulation of TRIGA: reactivity worth, burnup, flux and power; irradiation facilities; thermal hydraulics analyses etc

Robust cladding light stripper for high-power fiber lasers using soft metals.

Science.gov (United States)

Babazadeh, Amin; Nasirabad, Reza Rezaei; Norouzey, Ahmad; Hejaz, Kamran; Poozesh, Reza; Heidariazar, Amir; Golshan, Ali Hamedani; Roohforouz, Ali; Jafari, S Naser Tabatabaei; Lafouti, Majid

2014-04-20

In this paper we present a novel method to reliably strip the unwanted cladding light in high-power fiber lasers. Soft metals are utilized to fabricate a high-power cladding light stripper (CLS). The capability of indium (In), aluminum (Al), tin (Sn), and gold (Au) in extracting unwanted cladding light is examined. The experiments show that these metals have the right features for stripping the unwanted light out of the cladding. We also find that the metal-cladding contact area is of great importance because it determines the attenuation and the thermal load on the CLS. These metals are examined in different forms to optimize the contact area to have the highest possible attenuation and avoid localized heating. The results show that sheets of indium are very effective in stripping unwanted cladding light.

The ballooning of fuel cladding tubes: theory and experiment

International Nuclear Information System (INIS)

Shewfelt, R.S.W.

1988-01-01

Under some conditions, fuel clad ballooning can result in considerable strain before rupture. If ballooning were to occur during a loss-of-coolant accident (LOCA), the resulting substantial blockage of the sub-channel would restrict emergency core cooling. However, circumferential temperature gradients that would occur during a LOCA may significantly limit the average strain at failure. Understandably, the factors that control ballooning and rupture of fuel clad are required for the analysis of a LOCA. Considerable international effort has been spent on studying the deformation of Zircaloy fuel cladding under conditions that would occur during a LOCA. This effort has established a reasonable understanding of the factors that control the ballooning, failure time, and average failure strain of fuel cladding. In this paper, both the experimental and theoretical studies of the fuel clad ballooning are reviewed. (author)

Initial Cladding Condition

International Nuclear Information System (INIS)

Siegmann, E.

2000-01-01

The purpose of this analysis is to describe the condition of commercial Zircaloy clad fuel as it is received at the Yucca Mountain Project (YMP) site. Most commercial nuclear fuel is encased in Zircaloy cladding. This analysis is developed to describe cladding degradation from the expected failure modes. This includes reactor operation impacts including incipient failures, potential degradation after reactor operation during spent fuel storage in pool and dry storage and impacts due to transportation. Degradation modes include cladding creep, and delayed hydride cracking during dry storage and transportation. Mechanical stresses from fuel handling and transportation vibrations are also included. This Analysis and Model Report (AMR) does not address any potential damage to assemblies that might occur at the YMP surface facilities. Ranges and uncertainties have been defined. This analysis will be the initial boundary condition for the analysis of cladding degradation inside the repository. In accordance with AP-2.13Q, ''Technical Product Development Planning'', a work plan (CRWMS M andO 2000c) was developed, issued, and utilized in the preparation of this document. There are constraints, caveats and limitations to this analysis. This cladding degradation analysis is based on commercial Pressurized Water Reactor (PWR) fuel with Zircaloy cladding but is applicable to Boiling Water Reactor (BWR) fuel. Reactor operating experience for both PWRs and BWRs is used to establish fuel reliability from reactor operation. It is limited to fuel exposed to normal operation and anticipated operational occurrences (i.e. events which are anticipated to occur within a reactor lifetime), and not to fuel that has been exposed to severe accidents. Fuel burnup projections have been limited to the current commercial reactor licensing environment with restrictions on fuel enrichment, oxide coating thickness and rod plenum pressures. The information provided in this analysis will be used in

Management of cladding hulls and fuel hardware

International Nuclear Information System (INIS)

1985-01-01

The reprocessing of spent fuel from power reactors based on chop-leach technology produces a solid waste product of cladding hulls and other metallic residues. This report describes the current situation in the management of fuel cladding hulls and hardware. Information is presented on the material composition of such waste together with the heating effects due to neutron-induced activation products and fuel contamination. As no country has established a final disposal route and the corresponding repository, this report also discusses possible disposal routes and various disposal options under consideration at present

Clad buffer rod sensors for liquid metals

International Nuclear Information System (INIS)

Jen, C.-K.; Ihara, I.

1999-01-01

Clad buffer rods, consisting of a core and a cladding, have been developed for ultrasonic monitoring of liquid metal processing. The cores of these rods are made of low ultrasonic-loss materials and the claddings are fabricated by thermal spray techniques. The clad geometry ensures proper ultrasonic guidance. The lengths of these rods ranges from tens of centimeters to 1m. On-line ultrasonic level measurements in liquid metals such as magnesium at 700 deg C and aluminum at 960 deg C are presented to demonstrate their operation at high temperature and their high ultrasonic performance. A spherical concave lens is machined at the rod end for improving the spatial resolution. High quality ultrasonic images have been obtained in the liquid zinc at 600 deg C. High spatial resolution is needed for the detection of inclusions in liquid metals during processing. We also show that the elastic properties such as density, longitudinal and shear wave velocities of liquid metals can be measured using a transducer which generates and receives both longitudinal and shear waves and is mounted at the end of a clad buffer rod. (author)

The maximum allowable temperature of zircaloy-2 fuel cladding under dry storage conditions

International Nuclear Information System (INIS)

Mayuzumi, M.; Yoshiki, S.; Yasuda, T.; Nakatsuka, M.

1990-09-01

Japan plans to reprocess and reutilise the spent nuclear fuel from nuclear power generation. However, the temporary storage of spent fuel is assuming increasing importance as a means of ensuring flexibility in the nuclear fuel cycle. Our investigations of various methods of storage have shown that casks are the most suitable means of storing small quantities of spent fuel of around 500 t, and research and development are in progress to establish dry storage technology for such casks. The soundness of fuel cladding is being investigated. The most important factor in evaluating soundness in storage under inert gas as currently envisaged is creep deformation and rupture, and a number of investigations have been made of the creep behaviour of cladding. The present study was conducted on the basis of existing in-house results in collaboration with Nippon Kakunenryo Kaihatsu KK (Nippon Nuclear Fuel Department Co.), which has hot lab facilities. Tests were run on the creep deformation behaviour of irradiated cladding, and the maximum allowable temperature during dry storage was investigated. (author)

Prevention of nuclear fuel cladding materials corrosion

International Nuclear Information System (INIS)

Yang, K.R.; Yang, J.C.; Lee, I.C.; Kang, H.D.; Cho, S.W.; Whang, C.K.

1983-01-01

The only way which could be performed by the operator of nuclear power plant to minimizing the degradation of nuclear fuel cladding material is to control the water quality of primary coolant as specified standard conditions which dose not attack the cladding material. If the water quality of reactor coolant does not meet far from the specification, the failure will occure not only cladding material itself but construction material of primary system which contact with the coolant. The corrosion product of system material are circulate through the whole primary system with the coolant and activated by the neutron near the reactor core. The activated corrosion products and fission products which released from fuel rod to the coolant, so called crud, will repeate deposition and redeposition continuously on the fuel rod and construction material surface. As a result we should consider heat transfer problem. In this study following activities were performed; 1. The crud sample was taken from the spent fuel rod surface of Kori unit one and analized for radioactive element and non radioactive chemical species. 2. The failure mode of nuclear fuel cladding material was estimated by the investigation of releasing type of fission products from the fuel rod to the reactor coolant using the iodine isotopes concentration of reactor coolants. 3. A study was carried out on the sipping test results of spent fuel and a discussion was made on the water quality control records through the past three cycle operation period of Kori unit one plant. (Author)

Mercury-free dissolution of aluminum-clad fuel in nitric acid

Science.gov (United States)

Christian, Jerry D.; Anderson, Philip A.

1994-01-01

A mercury-free dissolution process for aluminum involves placing the aluminum in a dissolver vessel in contact with nitric acid-fluoboric acid mixture at an elevated temperature. By maintaining a continuous flow of the acid mixture through the dissolver vessel, an effluent containing aluminum nitrate, nitric acid, fluoboric acid and other dissolved components are removed.

Zr-rich layers electrodeposited onto stainless steel cladding during the electrorefining of EBR-II fuel

International Nuclear Information System (INIS)

Keiser, D.D. Jr.; Mariani, R.D.

1999-01-01

Argonne National Laboratory is developing an electrometallurgical treatment for spent nuclear fuels. The initial demonstration of this process is being conducted on U-Zr alloy fuel elements irradiated in the experimental breeder reactor II (EBR-II). We report the first metallographic characterization of cladding hull remains for the electrometallurgical treatment of spent metallic fuel. During the electrorefining process, Zr-rich layers, with some U, deposit on all exposed surfaces of irradiated cladding segments (hulls) that originally contained the fuel alloy that was being treated. In some cases, not only was residual Zr (and U) found inside the cladding hulls, but a Zr-rind was also observed near the interior cladding hull surface. The Zr-rind was originally formed during the fuel casting process on the fuel slug. The observation of Zr deposits on all exposed cladding surfaces is explained with thermodynamic principles, when two conditions are met. These conditions are partial oxidation of Zr and the presence of residual uranium in the hulls when the electrorefining experiment is terminated. Comparisons are made between the structure of the initial irradiated fuel before electrorefining and the morphology of the material remaining in the cladding hulls after electrorefining. (orig.)

Development of comprehensive long-term-dry stored Spent Fuel INtegrity EvaLuator [SFINEL] - I

International Nuclear Information System (INIS)

Kwon, H. M.; Yang, Y. S.; Kim, Y. S.; You, K. S.; Min, D. K.; No, S. K.

1999-01-01

Safe management of spent nuclear fuels is socially, technically, and economically very important in terms of environmental protection and utilization of recyclable resources. One of the most critical parts in the management is to establish the comprehensive monitoring system which can maintain and confirm the integrity of the spent fuels, whenever necessary, until final policy is determined on the their treatment and disposal. Especially in the first stage of maturing up the system, it is essential to secure a computing tool or code which can evaluate the integrity of the fuel cladding based on its power history and cladding degradation mechanisms. SFINEL code, an integrated computer program for predicting the spent fuel rod integrity based on burn-up history and major degradation mechanisms, has been developed in this research. This code can sufficiently simulate the power history of a fuel rod during the reactor operation and estimate the degree of deterioration of spent fuel cladding using the recently-developed models on the degradation mechanisms

Development of melt dilute technology for disposition of aluminum based spent nuclear fuel

Energy Technology Data Exchange (ETDEWEB)

Swift, W.F. [Nuclear Material Management Division Westinghouse Savannah River Company, Savannah River Site Building 707-C, Aiken, SC 29808 (United States)

2002-07-01

The US Department of Energy (DOE) has for many years had a program for receipt and disposition of spent nuclear fuels of US origin from research reactors around the world. The research reactor spent nuclear fuel that consists of aluminum alloy composition has historically been returned to the Savannah River Site (SRS) and dispositioned via chemical reprocessing. In 1995, the DOE evaluated a number of alternatives to chemical reprocessing. In 2000, the DOE selected the melt-dilute alternative as the primary disposition path and direct disposal as the backup path. The melt-dilute technology has been developed from lab-scale demonstration up through the construction of a pilot-scale facility. The pilot-scale L-Area Experimental Facility (LEF) has been constructed and is ready for operation. The LEF will be used primarily, to confirm laboratory research on zeolite media for off- gas trapping and remote operability. Favorable results from the LEF are expected to lead to final design of the production melt-dilute facility identified as the Treatment and Storage Facility (TSF). This paper will describe the melt-dilute process and provide a status of the program development. (author)

Development of melt dilute technology for disposition of aluminum based spent nuclear fuel

International Nuclear Information System (INIS)

Swift, W.F.

2002-01-01

The US Department of Energy (DOE) has for many years had a program for receipt and disposition of spent nuclear fuels of US origin from research reactors around the world. The research reactor spent nuclear fuel that consists of aluminum alloy composition has historically been returned to the Savannah River Site (SRS) and dispositioned via chemical reprocessing. In 1995, the DOE evaluated a number of alternatives to chemical reprocessing. In 2000, the DOE selected the melt-dilute alternative as the primary disposition path and direct disposal as the backup path. The melt-dilute technology has been developed from lab-scale demonstration up through the construction of a pilot-scale facility. The pilot-scale L-Area Experimental Facility (LEF) has been constructed and is ready for operation. The LEF will be used primarily, to confirm laboratory research on zeolite media for off- gas trapping and remote operability. Favorable results from the LEF are expected to lead to final design of the production melt-dilute facility identified as the Treatment and Storage Facility (TSF). This paper will describe the melt-dilute process and provide a status of the program development. (author)

Initial evaluation of dry storage issues for spent nuclear fuels in wet storage at the Idaho Chemical Processing Plant

Energy Technology Data Exchange (ETDEWEB)

Guenther, R J; Johnson, Jr, A B; Lund, A L; Gilbert, E R [and others

1996-07-01

The Pacific Northwest Laboratory has evaluated the basis for moving selected spent nuclear fuels in the CPP-603 and CPP-666 storage pools at the Idaho Chemical Processing Plant from wet to dry interim storage. This work is being conducted for the Lockheed Idaho Technologies Company as part of the effort to determine appropriate conditioning and dry storage requirements for these fuels. These spent fuels are from 22 test reactors and include elements clad with aluminum or stainless steel and a wide variety of fuel materials: UAl{sub x}, UAl{sub x}-Al and U{sub 3}O{sub 8}-Al cermets, U-5% fissium, UMo, UZrH{sub x}, UErZrH, UO{sub 2}-stainless steel cermet, and U{sub 3}O{sub 8}-stainless steel cermet. The study also included declad uranium-zirconium hydride spent fuel stored in the CPP-603 storage pools. The current condition and potential failure mechanisms for these spent fuels were evaluated to determine the impact on conditioning and dry storage requirements. Initial recommendations for conditioning and dry storage requirements are made based on the potential degradation mechanisms and their impacts on moving the spent fuel from wet to dry storage. Areas needing further evaluation are identified.

HYDRIDE-RELATED DEGRADATION OF SNF CLADDING UNDER REPOSITORY CONDITIONS

International Nuclear Information System (INIS)

McCoy, K.

2000-01-01

The purpose and scope of this analysis/model report is to analyze the degradation of commercial spent nuclear fuel (CSNF) cladding under repository conditions by the hydride-related metallurgical processes, such as delayed hydride cracking (DHC), hydride reorientation and hydrogen embrittlement, thereby providing a better understanding of the degradation process and clarifying which aspects of the process are known and which need further evaluation and investigation. The intended use is as an input to a more general analysis of cladding degradation

Characterization of spent fuel approved testing material: ATM-106

International Nuclear Information System (INIS)

Guenther, R.J.; Blahnik, D.E.; Campbell, T.K.; Jenquin, U.P.; Mendel, J.E.; Thornhill, C.K.

1988-10-01

The characterization data obtained to date are described for Approved Testing Material (ATM)-106 spent fuel from Assembly BT03 of pressurized-water reactor Calvert Cliffs No. 1. This report is one in a series being prepared by the Materials Characterization Center at Pacific Northwest Laboratory on spent fuel ATMs. The ATMs are receiving extensive examinations to provide a source of well- characterized spent fuel for testing in the US Department of Energy Office of Civilian Radioactive Waste Management (OCWRM) program. ATM-106 consists of 20 full-length irradiated fuel rods with rod-average burnups of about 3700 GJ/kgM (43 MWd/kgM) and expected fission gas release of /approximately/10%. Characterization data include (1) as-fabricated fuel design, irradiation history, and subsequent storage and handling; (2) isotopic gamma scans; (3) fission gas analyses; (4) ceramography of the fuel and metallography of the cladding; (5) calculated nuclide inventories and radioactivities in the fuel and cladding; and (6) radiochemical analyses of the fuel and cladding. Additional analyses of the fuel rod are being conducted and will be included in planned revisions of this report. 12 refs., 110 figs., 81 tabs

Radionuclide distribution in LWR [light-water reactor] spent fuel

International Nuclear Information System (INIS)

Guenther, R.J.; Blahnik, D.E.; Thomas, L.E.; Baldwin, D.L.; Mendel, J.E.

1990-09-01

The Materials Characterization Center (MCC) at Pacific Northwest Laboratory (PNL) provides well-characterized spent fuel from light-water reactors (LWRs) for use in laboratory tests relevant to nuclear waste disposal in the proposed Yucca Mountain repository. Interpretation of results from tests on spent fuel oxidation, dissolution, and cladding degradation requires information on the inventory and distribution of radionuclides in the initial test materials. The MCC is obtaining this information from examinations of Approved Testing Materials (ATMs), which include spent fuel with burnups from 17 to 50 MWd/kgM and fission gas releases (FGR) from 0.2 to 18%. The concentration and distribution of activation products and the release of volatile fission products to the pellet-cladding gap and rod plenum are of particular interest because these characteristics are not well understood. This paper summarizes results that help define the 14 C inventory and distribution in cladding, the ''gap and grain boundary'' inventory of radionuclides in fuels with different FGRs, and the structure and radionuclide inventory of the fuel rim region within a few hundred micrometers from the fuel edge. 6 refs., 5 figs., 1 tab

Method for pre-processing LWR spent fuel

International Nuclear Information System (INIS)

Otsuka, Katsuyuki; Ebihara, Hikoe.

1986-01-01

Purpose: To facilitate the decladding of spent fuel, cladding tube processing, and waste gas recovery, and to enable the efficient execution of main re-processing process thereafter. Constitution: Spent fuel assemblies are sent to a cutting process where they are cut into chips of easy-to-process size. The chips, in a thermal decladding process, undergo a thermal cycle processing in air with the processing temperatures increased and decreased within the range of from 700 deg C to 1200 deg C, oxidizing zircaloy comprising the cladding tubes into zirconia. The oxidized cladding tubes have a number of fine cracks and become very brittle and easy to loosen off from fuel pellets when even a slight mechanical force is applied thereto, thus changing into a form of powder. Processed products are then separated into zirconia sand and fuel pellets by a gravitational selection method or by a sifting method, the zirconia sand being sent to a waste processing process and the fuel pellets to a melting-refining process. (Yoshino, Y.)

Estimation of penetration depth of fission products in cladding Hull

International Nuclear Information System (INIS)

Kim, Hee Moon; Jung, Yang Hong; Yoo, Byong Ok; Choo, Yong Sun; Hong, Kwon Pyo

2005-01-01

A disposal and a reprocessing for spent fuel rod with high burnup need de-cladding procedure. Pellet in this rod has been separated from a cladding hull to reduce a radioactivity of hull by chemical and mechanical methods. But fission products and actinides(U,Pu) still remain inside of cladding hull by chemical bonding and fission spike, which is called as 'contamination'. More specific removal of this contamination would have been considered. In this study, the sorts of fission products and penetration depth in hull were observed by EPMA test. To analyze this behavior, SRIM 2000 code was also used as energies of fission products and an oxide thickness of hull

Spent fuel's behavior under dynamic drip tests

International Nuclear Information System (INIS)

Finn, P.A.; Buck, E.C.; Hoh, J.C.; Bates, J.K.

1995-01-01

In the potential repository at Yucca Mountain, failure of the waste package container and the cladding of the spent nuclear fuel would expose the fuel to water under oxidizing conditions. To simulate the release behavior of radionuclides from spent fuel, dynamic drip and vapor tests with spent nuclear fuel have been ongoing for 2.5 years. Rapid alteration of the spent fuel has been noted with concurrent release of radionuclides. Colloidal species containing americium and plutonium have been found in the leachate. This observation suggests that colloidal transport of radionuclides should be included in the performance assessment of a potential repository

Use of ion beams to simulate reaction of reactor fuels with their cladding

International Nuclear Information System (INIS)

Birtcher, R.C.; Baldo, P.

2006-01-01

Processes occurring within reactor cores are not amenable to direct experimental observation. Among major concerns are damage, fission gas accumulation and reaction between the fuel and its cladding all of which lead to swelling. These questions can be investigated through simulation with ion beams. As an example, we discuss the irradiation driven interaction of uranium-molybdenum alloys, intended for use as low-enrichment reactor fuels, with aluminum, which is used as fuel cladding. Uranium-molybdenum coated with a 100 nm thin film of aluminum was irradiated with 3 MeV Kr ions to simulate fission fragment damage. Mixing and diffusion of aluminum was followed as a function of irradiation with RBS and nuclear reaction analysis using the 27 Al(p,γ) 28 Si reaction which occurs at a proton energy of 991.9 keV. During irradiation at 150 deg. C, aluminum diffused into the uranium alloy at a irradiation driven diffusion rate of 30 nm 2 /dpa. At a dose of 90 dpa, uranium diffusion into the aluminum layer resulted in formation of an aluminide phase at the initial interface. The thickness of this phase grew until it consumed the aluminum layer. The rapid diffusion of Al into these reactor fuels may offer explanation of the observation that porosity is not observed in the fuel particles but on their periphery

Effects of an oxidizing atmosphere in a spent fuel packaging facility

International Nuclear Information System (INIS)

Einziger, R.E.

1991-09-01

Sufficient oxidation of spent fuel can cause a cladding breach to propagate, resulting in dispersion of fuel particulates and gaseous radionuclides. The literature for spent fuel oxidation in storage and disposal programs was reviewed to evaluate the effect of an oxidizing atmosphere in a preclosure packaging facility on (1) physical condition of the fuel and (2) operations in the facility. Effects such as cladding breach propagation, cladding oxidation, rod dilation, fuel dispersal, 14 C and 85 Kr release, and crud release were evaluated. The impact of these effects, due to oxidation, upon a spent fuel handling facility is generally predicted to be less than the impact of similar effects due to fuel rod breached during handling in an inert-atmosphere facility. Preliminary temperature limits of 240 degree C and 227 degree C for a 2-week or 4-week handling period and 175 degree C for 2-year lag storage would prevent breach propagation and fuel dispersal. Additional data that are needed to support the assumptions in this analysis or complete the database were identified

Modeling of Zircaloy cladding degradation under repository conditions

International Nuclear Information System (INIS)

Santanam, L.; Raghavan, S.; Chin, B.A.

1989-07-01

Two potential degradation mechanisms, creep and stress corrosion cracking, of Zircaloy cladding during repository storage of spent nuclear fuel have been investigated. The deformation and fracture map methodology has been used to predict maximum allowable initial storage temperatures to achieve a thousand year life without rupture as a function of spent-fuel history. A stress analysis of fuel rods has been performed. Stresses in the outer zirconium oxide layer and the inner Zircaloy tube have been predicted for typical internal pressurization, oxide layer thickness, volume expansion from formation of the oxide layer and thermal expansion coefficients of the cladding and oxide. Stress relaxation occurring in-reactor has also been taken into account. The calculations indicate that for the anticipated storage conditions investigated, the outer zirconium oxide layer is in a state of compression thus making it unlikely that stress corrosion cracking of the exterior surface will occur. 20 refs., 6 figs., 9 tabs

Application of YAG laser cladding to the flange seating surface

International Nuclear Information System (INIS)

Nakanishi, Koki; Ninomiya, Kazuyuki; Nezaki, Koji

1999-01-01

Stainless cladding on carbon steel is usually conducted by shielded metal arc welding (SMAW) or gas tungsten arc welding (GTAW). YAG ( Yttrium-Aluminum-Garnet) laser welding is superior to these methods of welding in the following respects : (1) The heat affected zone (HAZ) is narrower and there is less distortion. (2) YAG laser cladding has the required chemical compositions, even with possibly fewer welding layers under controlled dilution. (3) Greater welding speed. YAG laser cladding application to vessel flange seating surfaces was examined in this study and the results are discussed. The following objectives were carried out : (1) Determination of welding conditions for satisfactory cladding layers and (2) whether cladding would be adequately possible at a cornered section of a stair-like plate, assuming actual flange shape. (3) Measurement of welding distortion and heat affected zone in carbon steel. The welding conditions for producing no-crack deposit with low dilution in carbon steel were clarified and welding by which cladding at cornered section would be possible was achieved. welding distortion by YAG laser was found less than with GTAW and HAZ made by first layer welding could be tempered appropriately by second layer welding. (author)

Evaluation of feeds for melt and dilute process using an Analytical Hierarchy Process

International Nuclear Information System (INIS)

Krupa, J.F.

2000-01-01

WSRC was requested to evaluate whether nuclear materials other than aluminum-clad spent nuclear fuel should be considered for treatment to prepare them for disposal in the melt and dilute facility as part of the Treatment and Storage Facility (TSF) currently projected for construction in the L-Reactor process area. The Analytical Hierarchy Process using a ratings methodology was used to rank potential feed candidates for disposition through the Melt and Dilute facility proposed for disposition of Savannah River Site aluminum-clad spent nuclear fuel. Because of the scoping nature of this analysis, the expert team convened for this purpose concentrated on technical feasibility and potential cost impacts associated with using melt and dilute versus the current disposition option

Corrosion of aluminium alloy test coupons in water of spent fuel storage pool at RA reactor

International Nuclear Information System (INIS)

Pesic, M.; Maksin, T.; Jordanov, G.; Dobrijevic, R.

2004-12-01

Study on corrosion of aluminium cladding, of the TVR-S type of enriched uranium spent fuel elements of the research reactor RA in the storage water pool is examined in the framework nr the International Atomic Energy Agency (IAEA) Coordinated Research Project (CRP) 'Corrosion of Research Reactor Clad-Clad Spent Fuel in Water' since 2002. Standard racks with aluminium coupons are exposed to water in the spent fuel pools of the research reactor RA. After predetermined exposure times along with periodic monitoring of the water parameters, the coupons are examined according to the strategy and the protocol supplied by the IAEA. Description of the standard corrosion racks, experimental protocols, test procedures, water quality monitoring and compilation of results of visual examination of corrosion effects are present in this article. (author)

Characterization of spent fuel approved testing material---ATM-105

Energy Technology Data Exchange (ETDEWEB)

Guenther, R.J.; Blahnik, D.E.; Campbell, T.K.; Jenquin, U.P.; Mendel, J.E.; Thomas, L.E.; Thornhill, C.K.

1991-12-01

The characterization data obtained to data are described for Approved Testing Material 105 (ATM-105), which is spent fuel from Bundles CZ346 and CZ348 of the Cooper Nuclear Power Plant, a boiling-water reactor. This report is one in a series being prepared by the Materials Characterization Center at Pacific Northwest Laboratory (PNL) on spent fuel ATMs. The ATMs are receiving extensive examinations to provide a source of well-characterized spent fuel for testing in the US Department of Energy Office of Civilian Radioactive Waste Management (OCRWM) Program. ATM-105 consists of 88 full-length irradiated fuel rods with rod-average burnups of about 2400 GJ/kgM (28 MWd/kgM) and expected fission gas release of about 1%. Characterization data include (1) descriptions of as-fabricated fuel design, irradiation history, and subsequent storage and handling; (2) isotopic gamma scans; (3) fission gas analyses; (4) ceramography of the fuel and metallography of the cladding; (5) special fuel studies involving analytical transmission electron microscopy (AEM); (6) calculated nuclide inventories and radioactivities in the fuel and cladding; and (7) radiochemical analyses of the fuel and cladding. Additional analyses of the fuel are being conducted and will be included in planned revisions of this report.

Microstructural characteristics of PWR [pressurized water reactor] spent fuel relative to its leaching behavior

International Nuclear Information System (INIS)

Wilson, C.N.

1986-01-01

Microstructural, compositional and thermochemical properties of spent nuclear fuel are discussed relative to its potential performance as a high-level waste form under proposed Nevada Nuclear Waste Storage Investigations Project tuff repository conditions. Pressurized water reactor spent fuel specimens with various artificially induced cladding defects were leach tested in deionized water and in a reference tuff groundwater under ambient hot cell air and temperature conditions. Greater fractional actinide release was observed with bare fuel than with clad fuel leached through a cladding defect. Congruent actinide release and preferential release of cesium and technetium were observed in both water types. Selected summary radionuclide release data are presented and correlated to pre- and post-test microstructural characterization data

Cladding of aluminum on AISI 304L stainless steel by cold roll bonding: Mechanism, microstructure, and mechanical properties

Energy Technology Data Exchange (ETDEWEB)

Akramifard, H.R., E-mail: akrami.1367@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Mirzadeh, H., E-mail: hmirzadeh@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Parsa, M.H., E-mail: mhparsa@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Center of Excellence for High Performance Materials, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

2014-09-08

The AA1050 aluminum alloy and AISI 304L stainless steel sheets were stacked together to fabricate Al/304L/Al clad sheet composites by the cold roll bonding process, which was performed at temperatures of ∼100 and 23 °C to produce austenitic and austenitic–martensitic microstructures in the AISI 304L counterpart, respectively. The peel test results showed that the threshold reduction required to make a suitable bond at room temperature is below 10%, which is significantly lower than the required reduction for cold roll bonding of Al sheets. The tearing of the Al sheet during the peel test signified that the bond strength of the roll bonded sheets by only 38% reduction has reached the strength of Al, which is a key advantage of the developed sheets. The extrusion of Al through the surface cracks and settling inside the 304L surface valleys due to strong affinity between Al and Fe was found to be the bonding mechanism. Subsequently, the interface and tensile behaviors of three-layered clad sheets after soaking at 200–600 °C for 1 h were investigated to characterize the effect of annealing treatment on the formation and thickening of intermetallic compound layer and the resultant mechanical properties. Field emission scanning electron microscopy, X-ray diffraction, and optical microscopy techniques revealed that an intermediate layer composed mainly of Al{sub 13}Fe{sub 4}, FeC and Al{sub 8}SiC{sub 7} forms during annealing at 500–600 °C. A significant drop in tensile stress–strain curves after the maximum point (UTS) was correlated to the interface debonding. It was found that the formation of intermediate layer by post heat treatment deteriorates the bond quality and encourages the debonding process. Moreover, the existence of strain-induced martensite in clad sheets was found to play a key role in the enhancement of tensile strength.

Investigation of the condition of spent-fuel pool components

International Nuclear Information System (INIS)

Kustas, F.M.; Bates, S.O.; Opitz, B.E.; Johnson, A.B. Jr.; Perez, J.M. Jr.; Farnsworth, R.K.

1981-09-01

It is currently projected that spent nuclear fuel, which is discharged from the reactor and then stored in water pools, may remain in those pools for several decades. Other studies have addressed the expected integrity of the spent fuel during extended water storage; this study assesses the integrity of metallic spent fuel pool components. Results from metallurgical examinations of specimens taken from stainless steel and aluminum components exposed in spent fuel pools are presented. Licensee Event Reports (LERs) relating to problems with spent fuel components were assessed and are summarized to define the types of operational problems that have occurred. The major conclusions of this study are: aluminum and stainless steel spent fuel pool components have a good history of performance in both deionized and borated water pools. Although some operational problems involving pool components have occurred, these problems have had minimal impacts

Investigation of the condition of spent-fuel pool components

Energy Technology Data Exchange (ETDEWEB)

Kustas, F.M.; Bates, S.O.; Opitz, B.E.; Johnson, A.B. Jr.; Perez, J.M. Jr.; Farnsworth, R.K.

1981-09-01

It is currently projected that spent nuclear fuel, which is discharged from the reactor and then stored in water pools, may remain in those pools for several decades. Other studies have addressed the expected integrity of the spent fuel during extended water storage; this study assesses the integrity of metallic spent fuel pool components. Results from metallurgical examinations of specimens taken from stainless steel and aluminum components exposed in spent fuel pools are presented. Licensee Event Reports (LERs) relating to problems with spent fuel components were assessed and are summarized to define the types of operational problems that have occurred. The major conclusions of this study are: aluminum and stainless steel spent fuel pool components have a good history of performance in both deionized and borated water pools. Although some operational problems involving pool components have occurred, these problems have had minimal impacts.

Thermal performance of a buried nuclear waste storage container storing a hybrid mix of PWR and BWR spent fuel rods

International Nuclear Information System (INIS)

Johnson, G.L.

1991-11-01

Lawrence Livermore National Laboratory will design, model, and test nuclear waste packages for use at the Nevada Nuclear Waste Storage Repository at Yucca Mountain, Nevada. On such package would store tightly packed spent fuel rods from both pressurized and boiling water reactors. The storage container provides the primary containment of the nuclear waste and the spent fuel rod cladding provides secondary containment. A series of transient conduction and radiation heat transfer analyses was run to determine for the first 1000 yr of storage if the temperature of the tuff at the borehole wall ever falls below 97 degrees C and whether the cladding of the stored spent fuel ever exceeds 350 degrees C. Limiting the borehole to temperatures of 97 degrees C or greater helps minimize corrosion by assuring that no condensed water collects on the container. The 350 degrees C cladding limit minimizes the possibility of creep- related failure in the spent fuel rod cladding. For a series of packages stored in a 8 x 30 m borehole grid where each package contains 10-yr-old spent fuel rods generating 4.74 kW or more, the borehole wall stays above 97 degrees C for the full 10000-yr analysis period. For the 4.74-kW load, the peak cladding temperature rises to just below the 350 degrees C limit about 4 years after emplacement. If the packages are stored using the spacing specified in the Site Characterization Plan (15 ft x 126 ft), a maximum of 4.1 kW per container may be stored. If the 0.05-m-thick void between the container and the borehole wall is filled with loosely packed bentonite, the peak cladding temperature rises more than 40 degrees C above the allowed cladding limit. In all cases the dominant heat transfer mode between container components is thermal radiation

LASER CLADDING ON ALUMINIUM BASE ALLOYS

OpenAIRE

Pilloz , M.; Pelletier , J.; Vannes , A.; Bignonnet , A.

1991-01-01

laser cladding is often performed on iron or titanium base alloys. In the present work, this method is employed on aluminum alloys ; nickel or silicon are added by powder injection. Addition of silicon leads to sound surface layers, but with moderated properties, while the presence of nickel induces the formation of hard intermetallic compounds and then to an attractive hardening phenomena ; however a recovery treatment has to be carried out, in order to eliminate porosity in the near surface...

Deformation and fracture map methodology for predicting cladding behavior during dry storage

International Nuclear Information System (INIS)

Chin, B.A.; Khan, M.A.; Tarn, J.C.L.

1986-09-01

The licensing of interim dry storage of light-water reactor spent fuel requires assurance that release limits of radioactive materials are not exceeded. The extent to which Zircaloy cladding can be relied upon as a barrier to prevent release of radioactive spent fuel and fission products depends upon its integrity. The internal pressure from helium and fission gases could become a source of hoop stress for creep rupture if pressures and temperatures were sufficiently high. Consequently, it is of interest to predict the condition of spent fuel cladding during interim storage for periods up to 40 years. To develop this prediction, deformation and fracture theories were used to develop maps. Where available, experimental deformation and fracture data were used to test the validity of the maps. Predictive equations were then developed and cumulative damage methodology was used to take credit for the declining temperature of spent fuel during storage. This methodology was then used to predict storage temperatures below which creep rupture would not be expected to occur except in fuel rods with pre-existing flaws. Predictions were also made and compared with results from tests conducted under abnormal conditions

Method and device for taking out spent fuel

International Nuclear Information System (INIS)

Kono, Takayuki; Shimamoto, Takijiro; Otsuka, Shiomi.

1994-01-01

Both ends of a fuel assembly are cut and removed, and spacers are removed into a single body of a fuel cladding tube. A plurality of the fuel cladding tubes as single bodies are sent into a ring-like electrode. An arc forming electric power source is actuated, to form arcs between the fuel cladding tube and the ring-like electric power source. A magnetic field forming power source is actuated, to form magnetic fields around the ring-like electrode by solenoid coils. The direction of the magnetic fluxes in this magnetic fields intersect the arcs. Then, the arcs are applied with a rotational force by the magnetic fields formed by the solenoid coils and rotate on the surface of the fuel cladding tube and the inner surface of the ring-like electrode. The fuel cladding tube is exhausted circumferentially uniformly by the rotational arcs. Since spent fuels are taken out by melting and scattering the fuel cladding tube by the heat and force of the arcs, the operation is facilitated. (I.N.)

Investigation of thermally sensitised stainless steels as analogues for spent AGR fuel cladding to test a corrosion inhibitor for intergranular stress corrosion cracking

Science.gov (United States)

Whillock, Guy O. H.; Hands, Brian J.; Majchrowski, Tom P.; Hambley, David I.

2018-01-01

A small proportion of irradiated Advanced Gas-cooled Reactor (AGR) fuel cladding can be susceptible to intergranular stress corrosion cracking (IGSCC) when stored in pond water containing low chloride concentrations, but corrosion is known to be prevented by an inhibitor at the storage temperatures that have applied so far. It may be necessary in the future to increase the storage temperature by up to ∼20 °C and to demonstrate the impact of higher temperatures for safety case purposes. Accordingly, corrosion testing is needed to establish the effect of temperature increases on the efficacy of the inhibitor. This paper presents the results of studies carried out on thermally sensitised 304 and 20Cr-25Ni-Nb stainless steels, investigating their grain boundary compositions and their IGSCC behaviour over a range of test temperatures (30-60 °C) and chloride concentrations (0.3-10 mg/L). Monitoring of crack initiation and propagation is presented along with preliminary results as to the effect of the corrosion inhibitor. 304 stainless steel aged for 72 h at 600 °C provided a close match to the known pond storage corrosion behaviour of spent AGR fuel cladding.

Zircaloy cladding corrosion degradation in a Tuff repository: initial experimental plan

International Nuclear Information System (INIS)

Smith, H.D.

1984-07-01

The projected environmental history of a Tuff repository sited in an unsaturated hydrologic setting is evaluated to identify the potentially most severe corrosion conditions for Zircaloy spent fuel cladding. Three distinct corrosion periods are identified over the projected history. In two of those, liquid water may be present which is believed to produce the most severe corrosive environment for Zircaloy spent fuel cladding. In the time interval 100 to 1000 years after emplacement in the repository, the most severe condition is exposure to 170 0 C water at about 100 psi in an unbreached canister. This condition will be reproduced experimentally in an autoclave. For times after 1000 years, the most severe condition is exposure to 90 0 C water that is equilibrated with the tuff and invades breached canisters. This condition will be reproduced with a water bath system

Thermal performance of a buried nuclear waste storage container storing a hybrid mix of PWR and BWR spent fuel rods

International Nuclear Information System (INIS)

Johnson, G.L.

1988-09-01

Lawrence Livermore National Laboratory will design, model, and test nuclear waste packages for use at the Nevada Nuclear Waste Storage Repository at Yucca Mountain, Nevada. One such package would store lightly packed spent fuel rods from both pressurized and boiling water reactors. The storage container provides the primary containment of the nuclear waste and the spent fuel rod cladding provides secondary containment. A series of transient conduction and radiation heat transfer analyses was run to determine for the first 1000 yr of storage if the temperature of the tuff at the borehole wall ever falls below 97/degree/C and whether the cladding of the stored spent fuel ever exceeds 350/degree/C. Limiting the borehole to temperatures of 97/degree/C or greater helps minimize corrosion by assuring that no condensed water collects on the container. The 350/degree/C cladding limit minimizes the possibility of creep-related failure in the spent fuel rod cladding. For a series of packages stored in a 8 x 30 m borehole grid where each package contains 10-yr-old spent fuel rods generating 4.74 kW or more, the borehole wall stays above 97/degree/C for the full 1000-yr analysis period

Conditions of Thermal Reclamation Process Realization on a Sample of Spent Moulding Sand from an Aluminum Alloy Foundry Plant

Directory of Open Access Journals (Sweden)

Łucarz M.

2017-06-01

Full Text Available The results of investigations of thermal reclamation of spent moulding sands originating from an aluminum alloy foundry plant are presented in this paper. Spent sands were crushed by using two methods. Mechanical fragmentation of spent sand chunks was realized in the vibratory reclaimer REGMAS. The crushing process in the mechanical device was performed either with or without additional crushing-grinding elements. The reclaimed material obtained in this way was subjected to thermal reclamations at two different temperatures. It was found that a significant binder gathering on grain surfaces favors its spontaneous burning, even in the case when a temperature lower than required for the efficient thermal reclamation of furan binders is applied in the thermal reclaimer. The burning process, initiated by gas burners in the reclaimer chamber, generates favorable conditions for self-burning (at a determined amount of organic binders on grain surfaces. This process is spontaneously sustained and decreases the demand for gas. However, due to the significant amount of binder, this process is longer than in the case of reclaiming moulding sand prepared with fresh components.

Behaviour of Spent WWER fuel under long term storage conditions

Energy Technology Data Exchange (ETDEWEB)

Kadarmetov, I M [A.A.Bochvar All-Russia Research Institute of Inorganic Materials, Moscow (Russian Federation)

1999-07-02

Results of experimental investigation into thermomechanical properties of pre-irradiated Zr-1%Nb alloy over a range temperatures 500-570 grad C are presented. Safety examination of the Ventilation Storage Casks dry storage system has been carried out. Preliminary safety criteria under dry storage conditions in an environment of inert gas are follows: maximum cladding temperature under normal conditions of dry storage should not exceed 330 grad C after 5-year cooling in water-filled pools; maximum allowable temperature of spent fuel rod cladding under operational mode with infringement of heat removal should not exceed 440 grad C over 8 hours. As each SFA dry storage project comprises its individual technology of spent fuel management, it is necessary to evaluate allowable parameters (terms of storage, maximum temperatures of fuel) for each project respectively. The programme of experimental investigations for the justification of safety criteria for WWER-1000 dry spent fuel storage systems is underway. (author)

Recent developments in spent fuel management in Norway - 59260

International Nuclear Information System (INIS)

Bennett, Peter J.; Oberlaender, Barbara C.

2012-01-01

Spent Nuclear Fuel (SNF) in Norway has arisen from irradiation of fuel in the NORA, Jeep I and Jeep II reactors at Kjeller, and in the Heavy Boiling Water Reactor (HBWR) in Halden. In total there is some 16 tonnes of SNF, with 12 tons of aluminium-clad fuel, of which 10 tonnes is metallic uranium fuel and the remainder oxide (UO 2 ). The portion of this fuel that is similar to commercial fuel (UO 2 clad in Zircaloy) may be suitable for direct disposal on the Swedish model or in other repository designs. However, metallic uranium and/or fuels clad in aluminium are chemically reactive and there would be risks associated with direct disposal. Two committees were established by the Government of Norway in January 2009 to make recommendations for the interim storage and final disposal of spent fuel in Norway. The Technical Committee on Storage and Disposal of Metallic Uranium Fuel and Al-clad Fuels was formed with the mandate to recommend treatment (i.e. conditioning) options for metallic uranium fuel and aluminium-clad fuel to render them stable for long term storage and disposal. This committee, whose members were drawn from the nuclear industry, reported in January 2010, and recommended commercial reprocessing as the best option for these fuels. The Phase-2 committee, which in part based its work on the work of previous committees and on the report of the Technical Committee, had the mandate to find the most suitable technical solution and localisation for intermediate storage for spent nuclear fuel and long-lived waste. The membership of this committee was chosen to represent a broad cross section of stakeholders. The committee evaluated different solutions and their associated costs, and recommended one of the options. The committee's report published in early 2011. This paper summarises the conclusions of the two committees, and thereby illustrates the steps taken by one country to formulate a strategy for the long-term management of its SNF. (authors)

Water chemistry management of research reactor in JAERI

Energy Technology Data Exchange (ETDEWEB)

Yoshijima, Tetsuo [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

1998-10-01

The JRR-3M cooling system consists of four systems, namely; (1) primary cooling system, (2) heavy water cooling system, (3) helium system and (4) secondary cooling system. The heavy water is used for reflector and pressurized with helium gas. Water chemistry management of the JRR-3M cooling systems is one of the important subject for the safety operation. The main objects are to prevent the corrosion of cooling system and fuel elements, to suppress the plant radiation build-up and to minimize the generation of radioactive waste. All measured values were within the limits of specifications and JRR-3M reactor was operated with safety in 1996. Spent fuels of JRR-3M reactor are stored in the spent fuel pool. This pool water has been analyzed to prevent corrosion of aluminum cladding of spent fuels. Water chemistry of spent fuel pool water is applied to the prevention of corrosion of aluminum alloys including fuel cladding. The JRR-2 reactor was eternally stopped in December 1996 and is now under decommissioning. The JRR-2 reactor is composed of heavy water tank, fuel guide tube and horizontal experimental hole. These are constructed of aluminum alloy and biological shield and upper shield are constructed of concrete. Three types of corrosion of aluminum alloy were observed in the JRR-2. The Alkaline corrosion of aluminum tube occurred in 1972 because of the mechanical damage of the aluminum fuel guide tube which is used for fuel handling. Modification of the reactor top shield was started in 1974 and completed in 1975. (author)

Pie technique of LWR fuel cladding fracture toughness test

International Nuclear Information System (INIS)

Endo, Shinya; Usami, Koji; Nakata, Masahito; Fukuda, Takuji; Numata, Masami; Kizaki, Minoru; Nishino, Yasuharu

2006-01-01

Remote-handling techniques were developed by cooperative research between the Department of Hot Laboratories in the Japan Atomic Energy Research Institute (JAERI) and the Nuclear Fuel Industries Ltd. (NFI) for evaluating the fracture toughness on irradiated LWR fuel cladding. The developed techniques, sample machining by using the electrical discharge machine (EDM), pre-cracking by fatigue tester, sample assembling to the compact tension (CT) shaped test fixture gave a satisfied result for a fracture toughness test developed by NFL. And post-irradiation examination (PIE) using the remote-handling techniques were carried out to evaluate the fracture toughness on BWR spent fuel cladding in the Waste Safety Testing Facility (WASTEF). (author)

Separation and Recycling of Spent Carbon Cathode Blocks in the Aluminum Industry by the Vacuum Distillation Process

Science.gov (United States)

Yaowu, Wang; Jianping, Peng; Yuezhong, Di

2018-04-01

Aluminum is the second most produced metal after iron. China is the top producer of primary aluminum with a production capacity of 41,000 kt and an output in 2016 of 32,000 kt. A large amount of spent carbon cathode block (SCCB) is produced after electrolytic pot failure. SCCB consists of carbon, fluorides, alkali metals, carbides, nitrides, cyanides, and oxides, and is considered to be a hazardous material because it contains significant concentrations of toxic and soluble cyanides and fluorides. There is no economical and efficient process for the treatment of SCCB and is most commonly disposed in landfill. In this study, the vacuum distillation process (VDP) has been used to separate and recycle SCCB. The results show that Na3AlF6, NaF, and sodium metal can be effectively separated from SCCB by VDP, and the distillation ratio is above 80% at a distillation temperature of 1200°C. The carbon content in the distilled SCCB is above 91% and the impurities are mainly CaF2 and Al2O3.

Corrosion behavior of spent MTR fuel elements in a drowned salt mine repository

International Nuclear Information System (INIS)

Brodda, B.G.; Fachinger, J.

1995-01-01

Spent MTR fuel from German Material Test Reactors will not be reprocessed, but stored in a final salt repository in the deep geologic underground. Fuel elements will be placed in POLLUX containers, which are assumed to resist the corrosive attack of an accidentally formed concentrated salt brine for about 500 years. After a container failure the brine would contact the fuel element, corrode the aluminum plating and possibly leach radionuclides from the fuel. A source term for the calculation of radionuclide mobilization results from the investigation of the behavior of MTR fuel in this scenario, which has to be considered for the long-term safety analysis of a deep mined rock salt repository. Experiments with the different plating materials show that the considered aluminum alloys will not resist the corrosive attack of a brine solution, especially in the presence of iron, under the conditions in a drowned salt mine repository. Although differences in the corrosion rates of about two orders of magnitude were observed when applying different parameter sets, the deterioration must be considered to be almost instantaneous in geological terms. Radionuclides are mobilized from irradiated MTR fuel, when the meat of the fuel element becomes accessible to the brine solution. It seems, however, that the radionuclides are effectively trapped by the aluminum hydroxide formed, as the activity concentrations in the brine solution soon reach a constant level with the progressing corrosion of the cladding aluminum. In the presence of iron a more significant initial release was observed, but also in this case an equilibrium activity seems to be reached as a consequence of radionuclide trapping

Validation concerns for dry storage of foreign research reactor spent nuclear fuel

International Nuclear Information System (INIS)

Trumble, E.F.

1994-01-01

Recent decisions by the Department of Energy have accelerated the need for storage options to support the return of foreign research reactor (FRR) fuel to the United States. Many of these returns consist of fuel types which contain highly enriched uranium and are aluminum clad. These attributes present many challenges not experienced in the fuel storage designs for commercial nuclear fuels where the fuels have lower enrichment and the cladding is more robust. Historically, returned FRR fuel has been stored for short periods in basins where it is cooled and then sent to be reprocessed. However, a severe lack of basin space and questionable availability of reprocessing facilities necessitates the development of other proposals. One proposed option is to store the FRR fuel in a dry state, thus reducing the corrosion problems associated with aluminum cladding. A drawback to this type of storage, however, is the lack of experimental data for this type of fuel under dry storage conditions. This lack of data has led to recent discussions over the accuracy of some of the current multigroup cross section libraries when applied to dry, fast systems of uranium and aluminum. This concern is evaluated for the specific case of Material Test Reactor (MTR) fuel (MTR is >60% of FRR fuel), a review of applicable experiments is presented and a new experiment is proposed

A fuel response model for the design of spent fuel shipping casks

International Nuclear Information System (INIS)

Malinauskas, A.P.; Duffey, T.A.; Einziger, R.E.; Hobbins, R.R.; Jordon, H.; Rashid, Y.R.; Barrett, P.R.; Sanders, T.L.

1989-01-01

The radiological source terms pertinent to spent fuel shipping cask safety assessments are of three distinct origins. One of these concerns residual contamination within the cask due to handling operations and previous shipments. A second is associated with debris (''crud'') that had been deposited on the fuel rods in the course of reactor operation, and a third involves the radioactive material contained within the rods. Although the lattermost source of radiotoxic material overwhelms the others in terms of inventory, its release into the shipping cask, and thence into the biosphere, requires the breach of an additional release barrier, viz., the fuel rod cladding. Hence, except for the special case involving the transport of fuel rods containing previously breached claddings, considerations of the source terms due to material contained in the fuel rods are complicated by the need to address the likelihood of fuel cladding failure during transport. The purpose of this report is to describe a methodology for estimating the shipping cask source terms contribution due to radioactive material contained within the spent fuel rods. Thus, the probability of fuel cladding failure as well as radioactivity release is addressed. 8 refs., 2 tabs

Assessment of nitrogen as an atmosphere for dry storage of spent LWR fuel

International Nuclear Information System (INIS)

Gilbert, E.R.; Knox, C.A.; White, G.D.

1985-09-01

Interim dry storage of spent light-water reactor (LWR) fuel is being developed as a licensed technology in the United States. Because it is anticipated that license agreements will specify dry storage atmospheres, the behavior of spent LWR fuel in a nitrogen atmosphere during dry storage was investigated. In particular, the thermodynamics of reaction of nitrogen compounds (expected to form in the cover gas during dry storage) and residual impurities (such as moisture and oxygen) with Zircaloy cladding and with spent fuel at sites of cladding breaches were examined. The kinetics of reaction were not considered it was assumed that the 20 to 40 years of interim dry storage would be sufficient for reactions to proceed to completion. The primary thermodynamics reactants were found to be NO 2 , N 2 O, H 2 O 2 , and O 2 . The evaluation revealed that the limited inventories of these reactants produced by the source terms in hermetically sealed dry storage systems would be too low to cause significant spent fuel degradation. Furthermore, the oxidation of spent fuel to degrading O/U ratios is unlikely because the oxidation potential in moist nitrogen limits O/U ratios to values less than UO/sub 2.006/ (the equilibrium stoichiometric form in equilibrium with moist nitrogen). Tests were performed with bare spent UO 2 fuel and nonirradiated UO 2 pellets (with no Zircaloy cladding) in a nitrogen atmosphere containing moisture concentrations greater than encountered under dry storage conditions. These tests were performed for at least 1100 h at temperatures as high as 380 0 C, where oxidation reactions proceed in a matter of minutes. No visible degradation was detected, and weight changes were negligible

''C-ring'' stress corrosion cracking scoping experiment for Zircaloy spent fuel cladding

International Nuclear Information System (INIS)

Smith, H.D.

1986-03-01

This document describes the purpose and execution of the stress corrosion cracking scoping experiment using ''C-ring'' cladding specimens. The design and operation of the ''C-ring'' stressing apparatus is described and discussed. The experimental procedures and post-experiment sample evaluation are described

Evaluation of limiting mechanisms for long-term spent fuel dry storage

International Nuclear Information System (INIS)

Rashid, J.; Machiels, A.

2001-01-01

Several failure mechanisms have been postulated that could become limiting for spent fuel in dry storage. These are: stress Corrosion Cracking (SCC), Delayed Hydride Cracking (DHC) and Creep Rupture (CR). These mechanisms are examined in some detail from two perspectives: their initial environments in which they were developed and applied, and in relation to their applicability to dry storage. Extrapolation techniques are used to transfer the mechanisms from their initial in-reactor and laboratory domains to out-of-reactor spent fuel dry storage environments. This transfer is accomplished both qualitatively where necessary and quantitatively when possible, with fracture toughness used as the transfer function. In this regard, the paper provides useful information on cladding fracture toughness estimates that recognize the specific physical conditions of the cladding, which would not be found elsewhere in the literature. The arguments presented in this paper confirm the general technical consensus that creep is the governing mechanism for spent fuel in long-term dry storage. (author)

Evaluation of limiting mechanisms for long-term spent fuel dry storage

Energy Technology Data Exchange (ETDEWEB)

Rashid, J. [ANATECH Research Corp., San Diego, CA (United States); Machiels, A. [EPRI, Palo Alto, CA (United States)

2001-07-01

Several failure mechanisms have been postulated that could become limiting for spent fuel in dry storage. These are: stress Corrosion Cracking (SCC), Delayed Hydride Cracking (DHC) and Creep Rupture (CR). These mechanisms are examined in some detail from two perspectives: their initial environments in which they were developed and applied, and in relation to their applicability to dry storage. Extrapolation techniques are used to transfer the mechanisms from their initial in-reactor and laboratory domains to out-of-reactor spent fuel dry storage environments. This transfer is accomplished both qualitatively where necessary and quantitatively when possible, with fracture toughness used as the transfer function. In this regard, the paper provides useful information on cladding fracture toughness estimates that recognize the specific physical conditions of the cladding, which would not be found elsewhere in the literature. The arguments presented in this paper confirm the general technical consensus that creep is the governing mechanism for spent fuel in long-term dry storage. (author)

Dissolution studies of spent nuclear fuels

International Nuclear Information System (INIS)

1991-02-01

To obtain quantitative data on the dissolution of high burnup spent nuclear fuel, dissolution study have been carried out at the Department of Chemistry, JAERI, from 1984 under the contract with STA entitled 'Reprocessing Test Study of High Burnup Fuel'. In this study PWR spent fuels of 8,400 to 36,100 MWd/t in averaged burnup were dissolved and the chemical composition and distribution of radioactive nuclides were measured for insoluble residue, cladding material (hull), off-gas and dissolved solution. With these analyses basic data concerning the dissolution and clarification process in the reprocessing plant were accumulated. (author)

Development and fabrication of seamless Aluminium finned clad tubes for metallic uranium fuel rods for research reactor

International Nuclear Information System (INIS)

Singh, A.K.; Hussain, M.M.; Jayachandran, N.K.; Abdulla, K.K.

2012-01-01

Natural uranium metal or its alloy is used as fuel in nuclear reactors. Usually fuel is clad with compatible material to prevent its direct contact with coolant which prevents spread of activity. One of the methods of producing fuel for nuclear reactor is by co-drawing finished uranium rods with aluminum clad tube to develop intimate contact for effective heat removal during reactor operation. Presently seam welded Aluminium tubes are used as clad for Research Reactor fuel. The paper will highlight entire fabrication process followed for the fabrication of seamless Aluminium finned tubes along with relevant characterisation results

Study of the corrosion of AA 6061 in spent fuel materials

International Nuclear Information System (INIS)

Rodriguez, Sebastian; Haddad, Roberto; Lanzani, Liliana A.

2003-01-01

Localized attack induced by dust or other particles deposited on alloy AA 6061 surface under water has been addressed as a matter of concern after completion of an IAEA Coordinated Research Program (CRP) on the corrosion of aluminum clad spent fuel during storage in water basins. This attack has been observed in all kinds of waters, although it is more pronounced in those of higher conductivity. In these cases a strong attack (similar to pitting corrosion) up to several hundred microns in depth and about a millimeter in length has been found beneath the aluminum hydroxide blister formed in those places where specks had seated on. As this problem could seriously affect the fission product containing capacity of stored spent fuel even in well maintained high quality water, it is important to learn about the involved mechanism of attack and find out about the influence of particle composition, in order to establish the convenience or disapproval of the use of materials and procedures in storage basins. With this objective, an experimental approach has been developed to study the mechanism of corrosion attack linked with the deposition of particles of different composition on aluminum surfaces; this include two kinds of iron flakes, concrete powder, and sand particles. Immersion tests of up to 40 days have been conducted in nuclear grade demineralized water and sodium citrate solutions of several conductivities. The position of sediments was marked and followed through the process and the final state of the aluminum surfaces was assessed by optical and electron microscopy and other microanalysis techniques. Other complementary activities carried on in relation with this work are: through characterization of intermetallic particles in AA 6061, and the study of the electrochemical behavior of precipitates in high purity water. Mg 2 Si particles perform very actively, dissolving even in high pure water at open circuit potential, leaving a small hole on the surface. Iron

Fabrication and testing of U–7Mo monolithic plate fuel with Zircaloy cladding

Energy Technology Data Exchange (ETDEWEB)

Pasqualini, E.E. [Laboratorio de Nanotecnología Nuclear, Centro Atómico Constituyentes, Comisión Nacional de Energía Atómica, Av. General Paz 1499, B1650KNA, San Martín, Prov. Buenos Aires (Argentina); Robinson, A.B. [Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID, 83415-6188 (United States); Porter, D.L., E-mail: Douglas.Porter@inl.gov [Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID, 83415-6188 (United States); Wachs, D.M. [Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID, 83415-6188 (United States); Finlay, M.R. [Australian Nuclear Science and Technology Organisation, PMB 1, Menai, NSW, 2234 (Australia)

2016-10-15

Nuclear fuel designs are being developed to replace highly enriched fuel used in research and test reactors with fuels of low enrichment. In the most challenging cases, U–(7–10 wt%)Mo monolithic plate fuels are proposed. One of the considered designs includes aluminum-alloy cladding, which provides some challenges in fabrication and fuel/cladding interaction during service. Zircaloy cladding, specifically Zry–4, was investigated as an alternative cladding, and development of a fabrication method was performed by researchers with the Comisión Nacionalde Energia Atómica (CNEA) in Argentina, resulting in test fuel plates (Zry–4 clad U–7Mo) which were subsequently tested in the Advanced Test Reactor in Idaho. Because Zry–4 and U–(7–10)Mo have similar high-temperature mechanical properties, fabrication was simplified in that the fuel foil and cladding could be co-rolled and bonded. The challenge was to prevent a thermal-expansion mismatch, which could destroy the fuel/cladding bond before complete bonding was achieved; the solution was to prevent the composites from cooling significantly during or between roll passes. The final product performed very well in-reactor, showing good bonding, very little fuel/cladding interaction—either from fabrication or in-reactor testing—and little swelling, especially no detectable heterogeneous bubble formation at the fuel/cladding interface tested to a fission density of up to 2.7E+21 (average) fissions/cm{sup 3}, 3.8E+21 (peak).

Application of laser cladding method to small-diameter stainless steel pipes in actual nuclear plant

International Nuclear Information System (INIS)

Atago, Y.; Yamadera, M.; Tsuji, H.; Shiraiwa, T.; Kanno, M.

1995-01-01

Recently, to prevent stress corrosion cracking (SCC) the material of stainless steel (Type 304), a laser cladding method which produces a highly corrosion-resisting coating (cladding) to be formed on the surface of the material was developed. This is applicable to a long distance and narrow space, because of the good accessibility of the YAG (Yttrium-Aluminum Garnet) laser beam that can be transmitted through an optical fiber. In this method, a paste mixed metallic powder and heating resistive organic solvent is firstly placed on the inner surface of a small pipe and then a YAG laser beam transmitted through an optical fiber is irradiated to the paste, which will be melted and formed a clad subsequently, which is excellent in corrosion resistance. Finally, it can be achieved further resistance against the SCC due to the clad layer formed thus on the surface of the material. Recently, this Laser Cladding method was practically and successfully applied to the actual BWR Nuclear Power Plant in Japan. This report introduces the laser cladding technique, the equipments developed for practical application in the field

Analysis of steam explosions in plate-type, uranium-aluminum fuel test reactors

International Nuclear Information System (INIS)

Taleyarkhan, R.P.

1989-01-01

The concern over steam explosions in nuclear reactors can be traced to prompt critical nuclear excursions in aluminum-clad/fueled test reactors, as well as to explosive events in aluminum, pulp, and paper industries. The Reactor Safety Study prompted an extensive analytical and experimental effort for over a decade. This has led to significant improvements in their understanding of the steam explosion issue for commercial light water reactors. However, little progress has been made toward applying the lessons learned from this effort to the understanding and modeling of steam explosion phenomena in aluminum-clad/fueled research and test reactors. The purposes of this paper are to (a) provide a preliminary analysis of the destructive events in test reactors, based on current understandings of steam explosions; (b) provide a proposed approach for determining the likelihood of a steam explosion event under scenarios in which molten U-Al fuel drops into a water-filled cavity; and (c) present a benchmarking study conducted to estimate peak pressure pulse magnitudes

Surface protection of light metals by one-step laser cladding with oxide ceramics

Science.gov (United States)

Nowotny, S.; Richter, A.; Tangermann, K.

1999-06-01

Today, intricate problems of surface treatment can be solved through precision cladding using advanced laser technology. Metallic and carbide coatings have been produced with high-power lasers for years, and current investigations show that laser cladding is also a promising technique for the production of dense and precisely localized ceramic layers. In the present work, powders based on Al2O3 and ZrO2 were used to clad aluminum and titanium light alloys. The compact layers are up to 1 mm thick and show a nonporous cast structure as well as a homogeneous network of vertical cracks. The high adhesive strength is due to several chemical and mechanical bonding mechanisms and can exceed that of plasmasprayed coatings. Compared to thermal spray techniques, the material deposition is strictly focused onto small functional areas of the workpiece. Thus, being a precision technique, laser cladding is not recommended for large-area coatings. Examples of applications are turbine components and filigree parts of pump casings.

Critical cladding radius for hybrid cladding modes

Science.gov (United States)

Guyard, Romain; Leduc, Dominique; Lupi, Cyril; Lecieux, Yann

2018-05-01

In this article we explore some properties of the cladding modes guided by a step-index optical fiber. We show that the hybrid modes can be grouped by pairs and that it exists a critical cladding radius for which the modes of a pair share the same electromagnetic structure. We propose a robust method to determine the critical cladding radius and use it to perform a statistical study on the influence of the characteristics of the fiber on the critical cladding radius. Finally we show the importance of the critical cladding radius with respect to the coupling coefficient between the core mode and the cladding modes inside a long period grating.

The study on radioactivity reduction of spent PWR cladding hull

International Nuclear Information System (INIS)

Jung, I. H.; Kim, J. H.; Park, C. J.; Jung, Y. H.; Song, K. C.; Lee, J. W.; Park, J. J.; Yang, M. S.

2003-01-01

Hull arising from the spent PWR fuel elements is classified as a high-level radioactive waste. This report describes the radio-chemical characteristics of the hull-from PWR spent fuel of 32,000MWd/tU burn-up and 15 years cooling, discharged from Gori Unit I cycled 4-7-by examination and literature survey. On the basis of the results, a method of degradation to middle and low-level radioactive waste was proposed by dry process such as laser or plasma technique with removing the nuclides deposited on the surface of the hull

Thermal analysis of a one-element PWR spent fuel shipping cask

International Nuclear Information System (INIS)

Fields, S.R.

1979-06-01

The transient thermal behavior of a typical one-element PWR spent fuel shipping cask, following a hypothetical accident and fire, has been simulated. The objectives of the study were to determine the transient behavior of the cask and its spent fuel primary coolant through the pressure relief system and possible fuel pin clad failure due to overheating following loss of coolant. 15 figures, 7 tables

Explosive Cladding of Titanium and Aluminium Alloys on the Example of Ti6Al4V-AA2519 Joints / Wybuchowe Platerowanie Stopów Tytanu I Aluminium Na Przykładzie Połączenia Ti6Al4V-AA2519

Directory of Open Access Journals (Sweden)

Gałka A.

2015-12-01

Full Text Available Explosive cladding is currently one of the basic technologies of joining metals and their alloys. It enables manufacturing of the widest range of joints and in many cases there is no alternative solution. An example of such materials are clads that include light metals such as titanium and aluminum. ach new material combination requires an appropriate adaptation of the technology by choosing adequate explosives and tuning other cladding parameters. Technology enabling explosive cladding of Ti6Al4V titanium alloy and aluminum AA2519 was developed. The clads were tested by means of destructive and nondestructive testing, analyzing integrity, strength and quality of the obtained joint.

Stone cladding engineering

CERN Document Server

Sousa Camposinhos, Rui de

2014-01-01

This volume presents new methodologies for the design of dimension stone based on the concepts of structural design while preserving the excellence of stonemasonry practice in façade engineering. Straightforward formulae are provided for computing action on cladding, with special emphasis on the effect of seismic forces, including an extensive general methodology applied to non-structural elements. Based on the Load and Resistance Factor Design Format (LRDF), minimum slab thickness formulae are presented that take into consideration stress concentrations analysis based on the Finite Element Method (FEM) for the most commonly used modern anchorage systems. Calculation examples allow designers to solve several anchorage engineering problems in a detailed and objective manner, underlining the key parameters. The design of the anchorage metal parts, either in stainless steel or aluminum, is also presented.

An internal conical mandrel technique for fracture toughness measurements on nuclear fuel cladding

Energy Technology Data Exchange (ETDEWEB)

Sainte Catherine, C.; Le Boulch, D.; Carassou, S. [CEA Saclay, DEN/DMN, Bldg 625 P, Gif-Sur-Yvette, F-91191 (France); Lemaignan, C. [CEA Grenoble, 17 rue des Martyrs, Grenoble, F-38054 (France); Ramasubramanian, N. [ECCATEC Inc., 92 Deburn Drive, Toronto, Ontario (Canada)

2006-07-01

An understanding of the limiting stress level for crack initiation and propagation in a fuel cladding material is a fundamental requirement for the development of water reactor clad materials. Conventional tests, in use to evaluate fracture properties, are of limited help, because they are adapted from ASTM standards designed for thick materials, which differ significantly from fuel cladding geometry (small diameter thin-walled tubing). The Internal Conical Mandrel (ICM) test described here is designed to simulate the effect of fuel pellet diametrical increase on a cladding with an existing axial through-wall crack. It consists in forcing a cone, having a tapered increase in diameter, inside the Zircaloy cladding with an initial axial crack. The aim of this work is to quantify the crack initiation and propagation criteria for fuel cladding material. The crack propagation is monitored by a video system for obtaining crack extension {delta}a. A finite-element (FE) simulation of the ICM test is performed in order to derive J integrals. A node release technique is applied during the FE simulation for crack propagation and the J-resistance curves (J-{delta}a) are generated. This paper presents the test methodology, the J computation validation, and results for cold-worked stress relieved Zircaloy-4 cladding at 20 deg. and 300 deg. C and also for Al 7050-T7651 aluminum alloy tubing at 20 deg. C. (authors)

Compatibility Behavior of the Ferritic-Martensitic Steel Cladding under the Liquid Sodium Environment

Energy Technology Data Exchange (ETDEWEB)

Kim, Jun Hwan; Baek, Jong Hyuk; Kim, Sung Ho; Lee, Chan Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2012-05-15

Fuel cladding is a component which confines uranium fuel to transport energy into the coolant as well as protect radioactive species from releasing outside. Sodium-cooled Fast Reactor (SFR) has been considered as one of the most probable next generation reactors in Korea because it can maximize uranium resource as well as reduce the amount of PWR spent fuel in conjunction with pyroprocessing. Sodium has been selected as the coolant of the SFR because of its superior fast neutron efficiency as well as thermal conductivity, which enables high power core design. However, it is reported that the fuel cladding materials like austenitic and ferritic stainless steel react sodium coolant so that the loss of the thickness, intergranular attack, and carburization or decarburization process may happen to induce the change of the mechanical property of the cladding. This study aimed to evaluate material property of the cladding material under the liquid sodium environment. Ferritic-martensitic steel (FMS) coupon and cladding tube were exposed at the flowing sodium then the microstructural and mechanical property were evaluated. mechanical property of the cladding was evaluated using the ring tension test

Aluminum Target Dissolution in Support of the Pu-238 Program

Energy Technology Data Exchange (ETDEWEB)

McFarlane, Joanna [ORNL; Benker, Dennis [ORNL; DePaoli, David W [ORNL; Felker, Leslie Kevin [ORNL; Mattus, Catherine H [ORNL

2014-09-01

Selection of an aluminum alloy for target cladding affects post-irradiation target dissolution and separations. Recent tests with aluminum alloy 6061 yielded greater than expected precipitation in the caustic dissolution step, forming up to 10 wt.% solids of aluminum hydroxides and aluminosilicates. We present a study to maximize dissolution of aluminum metal alloy, along with silicon, magnesium, and copper impurities, through control of temperature, the rate of reagent addition, and incubation time. Aluminum phase transformations have been identified as a function of time and temperature, using X-ray diffraction. Solutions have been analyzed using wet chemical methods and X-ray fluorescence. These data have been compared with published calculations of aluminum phase diagrams. Temperature logging during the transients has been investigated as a means to generate kinetic and mass transport data on the dissolution process. Approaches are given to enhance the dissolution of aluminum and aluminosilicate phases in caustic solution.

Comparison of ultrasound-assisted and traditional caustic leaching of spent cathode carbon (SCC) from aluminum electrolysis.

Science.gov (United States)

Xiao, Jin; Yuan, Jie; Tian, Zhongliang; Yang, Kai; Yao, Zhen; Yu, Bailie; Zhang, Liuyun

2018-01-01

The spent cathode carbon (SCC) from aluminum electrolysis was subjected to caustic leaching to investigate the different effects of ultrasound-assisted and traditional methods on element fluorine (F) leaching rate and leaching residue carbon content. Sodium hydroxide (NaOH) dissolved in deionized water was used as the reaction system. Through single-factor experiments and a comparison of two leaching techniques, the optimum F leaching rate and residue carbon content for ultrasound-assisted leaching process were obtained at a temperature of 70°C, residue time of 40min, initial mass ratio of alkali to SCC (initial alkali-to-material ratio) of 0.6, liquid-to-solid ratio of 10mL/g, and ultrasonic power of 400W, respectively. Under the optimal conditions, the leaching residue carbon content was 94.72%, 2.19% larger than the carbon content of traditional leaching residue. Leaching wastewater was treated with calcium chloride (CaCl 2 ) and bleaching powder and the treated wastewater was recycled caustic solution. All in all, benefiting from advantage of the ultrasonication effects, ultrasound-assisted caustic leaching on spent cathode carbon had 55.6% shorter residue time than the traditional process with a higher impurity removal rate. Copyright © 2017 Elsevier B.V. All rights reserved.

Study of corrosion of aluminium alloys of nuclear purity in ordinary water, пart one

Directory of Open Access Journals (Sweden)

Pešić Milan P.

2004-01-01

Full Text Available Effects of corrosion of aluminum alloys of nuclear purity in ordinary water of the spent fuel storage pool of the RA research reactor at VINČA Institute of Nuclear Sciences has been examined in the frame work of the International Atomic Energy Agency Coordinated Research Project "Corrosion of Research Reactor Aluminum-Clad Spent Fuel in Water" since 2002. The study presented in this paper comprises activities on determination and monitoring of chemical parameters and radio activity of water and sludge in the RA spent fuel storage pool and results of the initial study of corrosion effects obtained by visual examinations of surfaces of various coupons made of aluminum alloys of nuclear purity of the test racks exposed to the pool water for a period from six months to six years.

Corrosion of aluminium-clad spent fuel in LVR-15 research reactor storage facilities. Final report

International Nuclear Information System (INIS)

Splichal, K.; Berka, J.; Keilova, E.

2006-03-01

The corrosion of the research reactor aluminium clad spent fuel in water was investigated in two storage facilities. The standard racks were delivered by the IAEA and consisted of two aluminium alloys AA 6061 and Szav-1 coupons. Bimetallic couples create aluminium alloy and stainless steel 304 coupons. Rolled and extruded AA 6061 material was also tested. Single coupons, bimetallic and crevice couples were exposed in the at-reactor basin (ARB) and the high-level wastage pool (HLW). The water chemistry parameters were monitored and sedimentation of impurities was measured. The content of impurities of mainly Cl and SO 4 was in the range of 2 to 15 μg/l in the HLW pool; it was about one order higher in ARB. The Fe content was below 2 μg/l for both facilities. After two years of exposure the pitting was evaluated as local corrosion damage. The occurrence of pits was evaluated predominantly on the surfaces of single coupons and on the outer and inner surfaces of bimetallic and crevices coupons. No correlation was found between the pitting initiation and the type of aluminium alloys and rolled and extruded materials. In bimetallic couples the presence of stainless coupons did not have any effect on local corrosion. The depth of pits was lower than 50 μm for considerable areas of coupons and should be compared with the results of other participating institutes. (author)

Radiation heat transfer model in a spent fuel pool by TRACE code

International Nuclear Information System (INIS)

Sanchez-Saez, F.; Carlos, S.; Villanueva, J.F.; Martorell, S.

2014-01-01

Nuclear policies have experienced an important change since Fukushima Daiichi nuclear plant accident and the safety of spent fuels has been in the spot issue among all the safety concerns. The work presented consists of the thermohydraulic simulation of spent fuel pool behavior after a loss of coolant throughout transfer channel with loss of cooling transient is produced. The simulation is done with the TRACE code. One of the most important variables that define the behavior of the pool is cladding temperature, which evolution depends on the heat emission. In this work convection and radiation heat transfer is considered. When both heat transfer models are considered, a clear delay in achieving the maximum peak cladding temperature (1477 K) is observed compared with the simulation in which only convection heat transfer is considered. (authors)

Extending dry storage of spent LWR fuel for up to 100 years

International Nuclear Information System (INIS)

Einziger, R.E.; McKinnon, M.A.; Machiels, A.J.

1999-01-01

Because of delays in closing the back end of the fuel cycle in the U.S., there is a need to extend dry inert storage of spent fuel beyond its originally anticipated 20-year duration. Many of the methodologies developed to support initial licensing for 20-year storage should be able to support the longer storage periods envisioned. This paper evaluates the applicability of existing information and methodologies to support dry storage up to 100 years. The thrust of the analysis is the potential behavior of the spent fuel. In the USA, the criteria for dry storage of LWR spent fuel are delineated in 10 CFR 72. The criteria fall into four general categories: maintain subcriticality, prevent the release of radioactive material above acceptable limits, ensure that radiation rates and doses do not exceed acceptable levels, and maintain retrievability of the stored radioactive material. These criteria need to be considered for normal, off-normal, and postulated accident conditions. The initial safety analysis report submitted for licensing evaluated the fuel's ability to meet the requirements for 20 years. It is not the intent to repeat these calculations, but to look at expected behavior over the additional 80 years, during which the temperatures and radiation fields are lower. During the first 20 years, the properties of the components may change because of elevated temperatures, presence of moisture, effects of radiation, etc. During normal storage in an inert atmosphere, there is potential for the cladding mechanical properties to change due to annealing or interaction with cask materials. The emissivity of the cladding could also change due to storage conditions. If there is air leakage into the cask, additional degradation could occur through oxidation in breached rods, which could lead to additional fission gas release and enlargement of cladding breaches. Air in-leakage could also affect cover gas conductivity, cladding oxidation, emissivity changes, and excessive

Extending dry storage of spent LWR fuel for up to 100 years

International Nuclear Information System (INIS)

Einziger, R. E.

1998-01-01

Because of delays in closing the back end of the fuel cycle in the U.S., there is a need to extend dry inert storage of spent fuel beyond its originally anticipated 20-year duration. Many of the methodologies developed to support initial licensing for 20-year storage should be able to support the longer storage periods envisioned. This paper evaluates the applicability of existing information and methodologies to support dry storage up to 100 years. The thrust of the analysis is the potential behavior of the spent fuel. In the USA, the criteria for dry storage of LWR spent fuel are delineated in 10 CFR 72 [1]. The criteria fall into four general categories: maintain subcriticality, prevent the release of radioactive material above acceptable limits, ensure that radiation rates and doses do not exceed acceptable levels, and maintain retrievability of the stored radioactive material. These criteria need to be considered for normal, off-normal, and postulated accident conditions. The initial safety analysis report submitted for licensing evaluated the fuel's ability to meet the requirements for 20 years. It is not the intent to repeat these calculations, but to look at expected behavior over the additional 80 years, during which the temperatures and radiation fields are lower. During the first 20 years, the properties of the components may change because of elevated temperatures, presence of moisture, effects of radiation, etc. During normal storage in an inert atmosphere, there is potential for the cladding mechanical properties to change due to annealing or interaction with cask materials. The emissivity of the cladding could also change due to storage conditions. If there is air leakage into the cask, additional degradation could occur through oxidation in breached rods, which could lead to additional fission gas release and enlargement of cladding breaches. Air in-leakage could also affect cover gas conductivity, cladding oxidation, emissivity changes, and

Structural cladding /clad structures

DEFF Research Database (Denmark)

Beim, Anne

2012-01-01

Structural Cladding /Clad Structures: Studies in Tectonic Building Practice A. Beim CINARK – Centre for Industrialized Architecture, Institute of Architectural Technology, The Royal Danish Academy of Fine Arts School of Architecture, Copenhagen, Denmark ABSTRACT: With point of departure in the pr......Structural Cladding /Clad Structures: Studies in Tectonic Building Practice A. Beim CINARK – Centre for Industrialized Architecture, Institute of Architectural Technology, The Royal Danish Academy of Fine Arts School of Architecture, Copenhagen, Denmark ABSTRACT: With point of departure...... to analyze, compare, and discuss how these various construction solutions point out strategies for development based on fundamentally different mindsets. The research questions address the following issues: How to learn from traditional construction principles: When do we see limitations of tectonic maneuver......, to ask for more restrictive building codes. As an example, in Denmark there are series of increasing demands in the current building legislations that are focused at enhancing the energy performance of buildings, which consequently foster rigid insulation standards and ask for improvement of air...

Calculation of spent fuel pool severe accident with MELCOR

International Nuclear Information System (INIS)

Deng Jian; Xiang Qing'an; Zhou Kefeng

2014-01-01

A calculation model was established for spent fuel pool (SFP) using MELCOR code to study the severe accident phenomena caused by the long term station black-out (SBO), including spent fuel heatup, zirconium cladding oxidation, and the injection into SFP to mitigate the severe accident. The results show that the severe accident progression is slow and relates directly with the initial water level in SFP. It is illustrated that the injection into SFP is one of the best mitigated measures for the SFP severe accident. (authors)

Spent fuel heatup following loss of water during storage

International Nuclear Information System (INIS)

Benjamin, A.S.; McCloskey, D.J.; Powers, D.A.; Dupree, S.A.

1979-03-01

An analysis of spent fuel heatup following a hypothetical accident involving drainage of the storage pool is presented. Computations based upon a new computer code called SFUEL have been performed to assess the effect of decay time, fuel element design, storage rack design, packing density, room ventilation, drainage level, and other variables on the heatup characteristics of the spent fuel and to predict the conditions under which clad failure will occur. Possible storage pool design modifications and/or onsite emergency action have also been considered

Electrochemical Studies on Important Elements for Zirconium Recovery Form Irradiated Zircaloy-4 Cladding

International Nuclear Information System (INIS)

Park, J.; Sohn, S.; Hwang, I.S.

2015-01-01

Since Zircaloy cladding accounts for about 16 wt. % of used nuclear fuel assembly, decontamination process is required to reduce the final waste volume from spent nuclear fuel. To develop Zircaloy-4 electrorefining process as an irradiated Zircaloy cladding decontamination process, electrochemical studies on Sn, Cr, Fe and Co which are major or important elements in the irradiated cladding were conducted based on cyclic voltammetry in LiCl-KCl at 500 deg. C. Cyclic voltammetry for Sn, Fe, Cr and Co elements that should be eliminated was conducted and revealed that redox reactions of these ions are much simpler than Zr and more reductive than Zr. The reliability of cyclic voltammetry was verified by comparing diffusion coefficients and formal reduction potentials of these ions obtained in this study to previous studies. (authors)

Report on the Savannah River Site aluminum-based spent nuclear fuel alternatives cost study

International Nuclear Information System (INIS)

1998-12-01

Initial estimates of costs for the interim management and disposal of aluminum-based spent nuclear fuel (SNF) were developed during preparation of the Environmental Impact Statement (EIS) on the Nuclear Weapons Nonproliferation Policy Concerning Foreign Research Reactor Spent Nuclear Fuel. The Task Team evaluated multiple alternatives, assessing programmatic, technical, and schedule risks, and generated life-cycle cost projections for each alternative. The eight technology alternatives evaluated were: direct co-disposal; melt and dilute; reprocessing; press and dilute; glass material oxidation dissolution system (GMODS); electrometallurgical treatment; dissolve and vitrify; and plasma arc. In followup to the Business Plan that was developed to look at SNF dry storage, WSRC prepared an addendum to the cost study. This addendum estimated the costs for the modification and use of an existing (105L) reactor facility versus a greenfield approach for new facilities (for the Direct Co-Disposal and Melt and Dilute alternatives). WSRC assessed the impacts of a delay in reprocessing due to the potential reservation of H-Canyon for other missions (i.e., down blending HEU for commercial use or the conversion of plutonium to either MOX fuel or an immobilized repository disposal form). This report presents the relevant results from these WSRC cost studies, consistent with the most recent project policy, technology implementation, canyon utilization, and inventory assumptions. As this is a summary report, detailed information on the technical alternatives or the cost assumptions raised in each of the above-mentioned cost studies is not provided. A comparison table that briefly describes the bases used for the WSRC analyses is included as Appendix A

Thermal-hydraulic analysis of spent fuel storage systems

International Nuclear Information System (INIS)

Rector, D.R.; Wheeler, C.L.; Lombardo, N.J.

1987-01-01

This paper describes the COBRA-SFS (Spent Fuel Storage) computer code, which is designed to predict flow and temperature distributions in spent nuclear fuel storage and transportation systems. The decay heat generated by spent fuel in a dry storage cask is removed through a combination of conduction, natural convection, and thermal radiation. One major advantage of COBRA-SFS is that fluid recirculation within the cask is computed directly by solving the mass and momentum conservation equations. In addition, thermal radiation heat transfer is modeled using detailed radiation exchange factors based on quarter-rod segments. The equations governing mass, momentum, and energy conservation for incompressible flows are presented, and the semi-implicit solution method is described. COBRA-SFS predictions are compared to temperature data from a spent fuel storage cask test and the effect of different fill media on the cladding temperature distribution is discussed. The effect of spent fuel consolidation on cask thermal performance is also investigated. 16 refs., 6 figs., 2 tabs

Development of a metal-clad advanced composite shear web design concept

Science.gov (United States)

Laakso, J. H.

1974-01-01

An advanced composite web concept was developed for potential application to the Space Shuttle Orbiter main engine thrust structure. The program consisted of design synthesis, analysis, detail design, element testing, and large scale component testing. A concept was sought that offered significant weight saving by the use of Boron/Epoxy (B/E) reinforced titanium plate structure. The desired concept was one that was practical and that utilized metal to efficiently improve structural reliability. The resulting development of a unique titanium-clad B/E shear web design concept is described. Three large scale components were fabricated and tested to demonstrate the performance of the concept: a titanium-clad plus or minus 45 deg B/E web laminate stiffened with vertical B/E reinforced aluminum stiffeners.

Evaluation of feeds for melt and dilute process using an analytical hierarchy process

Energy Technology Data Exchange (ETDEWEB)

Krupa, J.F.

2000-03-22

Westinghouse Savannah River Company was requested to evaluate whether nuclear materials other than aluminum-clad spent nuclear fuel should be considered for treatment to prepare them for disposal in the melt and dilute facility as part of the Treatment and Storage Facility currently projected for construction in the L-Reactor process area. The decision analysis process used to develop this analysis considered many variables and uncertainties, including repository requirements that are not yet finalized. The Analytical Hierarchy Process using a ratings methodology was used to rank potential feed candidates for disposition through the Melt and Dilute facility proposed for disposition of Savannah River Site aluminum-clad spent nuclear fuel. Because of the scoping nature of this analysis, the expert team convened for this purpose concentrated on technical feasibility and potential cost impacts associated with using melt and dilute versus the current disposition option. This report documents results of the decision analysis.

Evaluation of feeds for melt and dilute process using an analytical hierarchy process

International Nuclear Information System (INIS)

Krupa, J.F.

2000-01-01

Westinghouse Savannah River Company was requested to evaluate whether nuclear materials other than aluminum-clad spent nuclear fuel should be considered for treatment to prepare them for disposal in the melt and dilute facility as part of the Treatment and Storage Facility currently projected for construction in the L-Reactor process area. The decision analysis process used to develop this analysis considered many variables and uncertainties, including repository requirements that are not yet finalized. The Analytical Hierarchy Process using a ratings methodology was used to rank potential feed candidates for disposition through the Melt and Dilute facility proposed for disposition of Savannah River Site aluminum-clad spent nuclear fuel. Because of the scoping nature of this analysis, the expert team convened for this purpose concentrated on technical feasibility and potential cost impacts associated with using melt and dilute versus the current disposition option. This report documents results of the decision analysis

Examination of stainless steel-clad Connecticut Yankee fuel assembly S004 after storage in borated water

International Nuclear Information System (INIS)

Langstaff, D.C.; Bailey, W.J.; Johnson, A.B. Jr.; Landow, M.P.; Pasupathi, V.; Klingensmith, R.W.

1982-09-01

A Connecticut Yankee fuel assembly (S004) was tested nondestructively and destructively. It was concluded that no obvious degradation of the 304L stainless steel-clad spent fuel from assembly S004 occurred during 5 y of storage in borated water. Furthermore, no obvious degradation due to the pool environment occurred on 304 stainless steel-clad rods in assemblies H07 and G11, which were stored for shorter periods but contained operationally induced cladding defects. The seam welds in the cladding on fuel rods from assembly S004, H07, and G11 were similar in that they showed a wrought microstructure with grains noticeably smaller than those in the cladding base metal. The end cap welds showed a dendritically cored structure, typical of rapidly quenched austenitic weld metal. Some intergranular melting may have occurred in the heat-affected zone (HAZ) in the cladding adjacent to the end cap welds in rods from assemblies S004 and H07. However, the weld areas did not show evidence of corrosion-induced degradation

A Multi-Layered Ceramic Composite for Impermeable Fuel Cladding for COmmercial Wate Reactors

Energy Technology Data Exchange (ETDEWEB)

Feinroth, Herbert

2008-03-03

A triplex nuclear fuel cladding is developed to further improve the passive safety of commercial nuclear plants, to increase the burnup and durablity of nuclear fuel, to improve the power density and economics of nuclear power, and to reduce the amount of spent fuel requiring disposal or recycle.

Comparison of structural computer programs used for the analysis of spent fuel shipping casks

International Nuclear Information System (INIS)

Friley, J.R.

1984-09-01

Several structural analysis computer programs were selected and used in analyses relevant to the hypothetical impact requirements for spent fuel shipping cask designs. The objective of the study was to evaluate the computer codes by performing a series of analyses and comparing results. The code evaluation efforts treated end and side impact situations only. As a result, the models were either one or two dimensional. Both clad lead and solid wall construction types were considered. For clad lead models, frictionless sliding between the lead and cladding was assumed. General agreement was achieved between the codes for problems involving non-clad models. For clad models, agreement between the codes was poor. This work was sponsored by the Department of Energy through the Transportation Technology Center at Sandia National Laboratories, Albuquerque, New Mexico. 16 references, 18 figures, 9 tables

Release of segregated nuclides from spent fuel

Energy Technology Data Exchange (ETDEWEB)

Johnson, L.H.; Tait, J.C. [Atomic Energy Canada Ltd., Pinawa, MB (Canada). Whiteshell Laboratories

1997-10-01

The potential release of fission and activation products from spent nuclear fuel into groundwater after container failure in the Swedish deep repository is discussed. Data from studies of fission gas release from representative Swedish BWR fuel are used to estimate the average fission gas release for the spent fuel population. Information from a variety of leaching studies on LWR and CANDU fuel are then reviewed as a basis for estimating the fraction of the inventory of key radionuclides that could be released preferentially (the Instant Release Fraction of IRF) upon failure of the fuel cladding. The uncertainties associated with these estimates are discussed. 33 refs, 6 figs, 3 tabs.

Arisings of cladding wastes from nuclear fuel in the European Community

International Nuclear Information System (INIS)

Cottone, G.

1978-01-01

An inquiry has been made in the member states on composition, activation and amounts of cladding wastes arising in the European Community until 1990 from the following reactor types: BWR, PWR, SGHWR, AGR and FBR. The elaborated results of this inquiry are given in this report. On the basis of forecasted reprocessing capacities the cumulative amount of cladding waste in the Community was estimated to reach in 1985 and 1990, respectively, about 2,100 and 7,300 metric tons. This waste will mainly consist of zircaloy and of smaller amounts of stainless steel and nickel alloy. Assuming that 0.5% of the spent fuel remains with the cladding, the contamination has been estimated for cooling times varying from 1 to 1000 years. In the first centuries activation is prevailing, but contamination determines the long-term radioactivity; consequently better decontamination, removing the alpha-bearing compounds, would be beneficial in reducing the long term hazard

Protective Coatings for Wet Storage of Aluminium-Clad Spent Fuel

Energy Technology Data Exchange (ETDEWEB)

Fernandes, S.M.C.; Correa, O.V.; Souza, J.A. De; Ramanathan, L.V. [Materials science and Technology Center, Instituto de Pesquisas Energeticas e Nucleares - IPEN, Av. Prof. Lineu Prestes 2242, Cidade Universitaria, 05508-000 Sao Paulo (Brazil)

2011-07-01

Corrosion protection of spent RR fuel for long term wet storage was considered important, primarily from the safety standpoint and the use of conversion coatings was proposed in 2008. This paper presents the results of: (a) on-going field tests in which un-coated and lanthanide-based conversion coated Al alloy coupons were exposed to the IEA-R1 reactor spent fuel basin for durations of up to a year; (b) preparation of cerium modified hydrotalcite coatings and cerium sealed boehmite coatings on AA 6061 alloy; (c) corrosion resistance of coated specimens in NaCl solutions. The field studies indicated that the oxidized and cerium dioxide coated coupons were the most corrosion resistant. The cerium modified hydrotalcite and cerium sealed boehmite coated specimens showed marked increase in pitting corrosion resistance. (author)

The role of engineered barriers in spent fuel disposal

International Nuclear Information System (INIS)

Vokal, A.

1997-01-01

Engineered, i.e. man-made, barriers in underground spent fuel disposal include the waste form itself, the fuel cladding, the storage container, and the isolating system made of buffering, filling, and sealing materials. The parameters of and requirements for each of the components are highlighted, and the methodology of materials selection is discussed. (P.A.)

Electrometallurgical treatment of aluminum-based fuels

International Nuclear Information System (INIS)

Willit, J. L.

1998-01-01

We have successfully demonstrated aluminum electrorefining from a U-Al-Si alloy that simulates spent aluminum-based reactor fuel. The aluminum product contains less than 200 ppm uranium. All the results obtained have been in agreement with predictions based on equilibrium thermodynamics. We have also demonstrated the need for adequate stirring to achieve a low-uranium product. Most of the other process steps have been demonstrated in other programs. These include uranium electrorefining, transuranic fission product scrubbing, fission product oxidation, and product consolidation by melting. Future work will focus on the extraction of active metal and rare earth fission products by a molten flux salt and scale-up of the aluminum electrorefining

A multi-attribute utility decision analysis for treatment alternatives for the DOE/SR aluminum-based spent nuclear fuel

International Nuclear Information System (INIS)

Davis, Freddie J.; Weiner, Ruth Fleischman; Wheeler, Timothy A.; Sorenson, Ken B.; Kuzio, Kenneth A.

2000-01-01

A multi-attribute utility analysis is applied to a decision process to select a treatment method for the management of aluminum-based spent nuclear fuel (Al-SNF) owned by the US Department of Energy (DOE). DOE will receive, treat, and temporarily store Al-SNF, most of which is composed of highly enriched uranium, at its Savannah River Site in South Carolina. DOE intends ultimately to send the treated Al-SNF to a geologic repository for permanent disposal. DOE initially considered ten treatment alternatives for the management of Al-SNF, and has narrowed the choice to two of these: the direct disposal and melt and dilute alternatives. The decision analysis presented in this document focuses on a formal decision process used to evaluate these two remaining alternatives

Spent Pot Lining Characterization Framework

Science.gov (United States)

Ospina, Gustavo; Hassan, Mohamed I.

2017-09-01

Spent pot lining (SPL) management represents a major concern for aluminum smelters. There are two key elements for spent pot lining management: recycling and safe storage. Spent pot lining waste can potentially have beneficial uses in co-firing in cement plants. Also, safe storage of SPL is of utmost importance. Gas generation of SPL reaction with water and ignition sensitivity must be studied. However, determining the feasibility of SPL co-firing and developing the required procedures for safe storage rely on determining experimentally all the necessary SPL properties along with the appropriate test methods, recognized by emissions standards and fire safety design codes. The applicable regulations and relevant SPL properties for this purpose are presented along with the corresponding test methods.

BISON Fuel Performance Analysis of FeCrAl cladding with updated properties

Energy Technology Data Exchange (ETDEWEB)

Sweet, Ryan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); George, Nathan M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wirth, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-08-30

In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, suitability for normal operation must also be demonstrated. This research is focused on modeling the integral thermo-mechanical performance of FeCrAl-cladded fuel during normal reactor operation. Preliminary analysis has been performed to assess FeCrAl alloys (namely Alkrothal 720 and APMT) as a suitable fuel cladding replacement for Zr-alloys, using the MOOSE-based, finite-element fuel performance code BISON and the best available thermal-mechanical and irradiation-induced constitutive properties. These simulations identify the effects of the mechanical-stress and irradiation response of FeCrAl, and provide a comparison with Zr-alloys. In comparing these clad materials, fuel rods have been simulated for normal reactor operation and simple steady-state operation. Normal reactor operating conditions target the cladding performance over the rod lifetime (~4 cycles) for the highest-power rod in the highest-power fuel assembly under reactor power maneuvering. The power histories and axial temperature profiles input into BISON were generated from a neutronics study on full-core reactivity equivalence for FeCrAl using the 3D full core simulator NESTLE. Evolution of the FeCrAl cladding behavior over time is evaluated by using steady-state operating conditions such as a simple axial power profile, a constant cladding surface temperature, and a constant fuel power history. The fuel rod designs and

Vacuum Drying Tests for Storage of Aluminum Spent Nuclear Fuel

International Nuclear Information System (INIS)

Chen, K.F.; Large, W.S.; Sindelar, R.L.

1998-05-01

A total inventory of up to approximately 32,000 aluminum-based spent nuclear fuel (Al SNF) assemblies are expected to be shipped to Savannah River Site (SRS) from domestic and foreign research reactors over the next several decades. Treatment technologies are being developed as alternatives to processing for the ultimate disposition of Al SNF in the geologic repository. One technology, called Direct/Co-disposal of Al SNF, would place the SNF into a canister ready for disposal in a waste package, with or without canisters containing high-level radioactive waste glass logs, in the repository. The Al SNF would be transferred from wet storage and would need to be dried in the Al SNF canister. The moisture content inside the Al SNF canister is limited to avoid excessive Al SNF corrosion and hydrogen buildup during interim storage before disposal. A vacuum drying process was proposed to dry the Al SNF in a canister. There are two major concerns for the vacuum drying process. One is water inside the canister could become frozen during the vacuum drying process and the other one is the detection of dryness inside the canister. To vacuum dry an irradiated fuel in a heavily shielded canister, it would be very difficult to open the lid to inspect the dryness during the vacuum drying operation. A vacuum drying test program using a mock SNF assembly was conducted to demonstrate feasibility of drying the Al SNF in a canister. These tests also served as a check-out of the drying apparatus for future tests in which irradiated fuel would be loaded into a canister under water followed by drying for storage

Burn-up credit in criticality safety of PWR spent fuel

Energy Technology Data Exchange (ETDEWEB)

Mahmoud, Rowayda F., E-mail: Rowayda_mahmoud@yahoo.com [Metallurgy Department, Nuclear Research Center, Atomic Energy Authority (Egypt); Shaat, Mohamed K. [Nuclear Engineering, Reactors Department, Nuclear Research Center, Atomic Energy Authority (Egypt); Nagy, M.E.; Agamy, S.A. [Professor of Nuclear Engineering, Nuclear and Radiation Department, Alexandria University (Egypt); Abdelrahman, Adel A. [Metallurgy Department, Nuclear Research Center, Atomic Energy Authority (Egypt)

2014-12-15

Highlights: • Designing spent fuel wet storage using WIMS-5D and MCNP-5 code. • Studying fresh and burned fuel with/out absorber like “B{sub 4}C and Ag–In–Cd” in racks. • Sub-criticality was confirmed for fresh and burned fuel under specific cases. • Studies for BU credit recommend increasing fuel burn-up to 60.0 GWD/MTU. • Those studies require new core structure materials, fuel composition and cladding. - Abstract: The criticality safety calculations were performed for a proposed design of a wet spent fuel storage pool. This pool will be used for the storage of spent fuel discharged from a typical pressurized water reactor (PWR). The mathematical model based on the international validated codes, WIMS-5 and MCNP-5 were used for calculating the effective multiplication factor, k{sub eff}, for the spent fuel stored in the pool. The data library for the multi-group neutron microscopic cross-sections was used for the cell calculations. The k{sub eff} was calculated for several changes in water density, water level, assembly pitch and burn-up with different initial fuel enrichment and new types and amounts of fixed absorbers. Also, k{sub eff} was calculated for the conservative fresh fuel case. The results of the calculations confirmed that the effective multiplication factor for the spent fuel storage is sub-critical for all normal and abnormal states. The future strategy for the burn-up credit recommends increasing the fuel burn-up to a value >60.0 GWD/MTU, which requires new fuel composition and new fuel cladding material with the assessment of the effects of negative reactivity build up.

The impact of interface bonding efficiency on high-burnup spent nuclear fuel dynamic performance

Energy Technology Data Exchange (ETDEWEB)

Jiang, Hao, E-mail: jiangh@ornl.gov; Wang, Jy-An John; Wang, Hong

2016-12-01

Highlights: • To investigate the impact of interfacial bonding efficiency at pellet-pellet and pellet-clad interfaces of high-burnup (HBU) spent nuclear fuel (SNF) on its dynamic performance. • Flexural rigidity, EI = M/κ, estimated from FEA results were benchmarked with SNF dynamic experimental results, and used to evaluate interface bonding efficiency. • Interface bonding efficiency can significantly dictate the SNF system rigidity and the associated dynamic performance. • With consideration of interface bonding efficiency and fuel cracking, HBU SNF fuel property was estimated with SNF static and dynamic experimental data. - Abstract: Finite element analysis (FEA) was used to investigate the impact of interfacial bonding efficiency at pellet-pellet and pellet-clad interfaces of high-burnup (HBU) spent nuclear fuel (SNF) on system dynamic performance. Bending moments M were applied to FEA model to evaluate the system responses. From bending curvature, κ, flexural rigidity EI can be estimated as EI = M/κ. The FEA simulation results were benchmarked with experimental results from cyclic integrated reversal bending fatigue test (CIRFT) of HBR fuel rods. The consequence of interface debonding between fuel pellets and cladding is a redistribution of the loads carried by the fuel pellets to the clad, which results in a reduction in composite rod system flexural rigidity. Therefore, the interface bonding efficiency at the pellet-pellet and pellet-clad interfaces can significantly dictate the SNF system dynamic performance. With the consideration of interface bonding efficiency, the HBU SNF fuel property was estimated with CIRFT test data.

Spent fuel waste form characteristics: Grain and fragment size statistical dependence for dissolution response

International Nuclear Information System (INIS)

Stout, R.B.; Leider, H.; Weed, H.; Nguyen, S.; McKenzie, W.; Prussin, S.; Wilson, C.N.; Gray, W.J.

1991-04-01

The Yucca Mountain Project of the US Department of Energy is investigating the suitability of the unsaturated zone at Yucca Mountain, NV, for a high-level nuclear waste repository. All of the nuclear waste will be enclosed in a container package. Most of the nuclear waste will be in the form of fractured UO 2 spent fuel pellets in Zircaloy-clad rods from electric power reactors. If failure of both the container and its enclosed clad rods occurs, then the fragments of the fractured UO 2 spent fuel will be exposed to their surroundings. Even though the surroundings are an unsaturated zone, a possibility of water transport exists, and consequently, UO 2 spent fuel dissolution may occur. A repository requirement imposes a limit on the nuclide release per year during a 10,000 year period; thus the short term dissolution response from fragmented fuel pellet surfaces in any given year must be understood. This requirement necessitates that both experimental and analytical activities be directed toward predicting the relatively short term dissolution response of UO 2 spent fuel. The short term dissolution response involves gap nuclides, grain boundary nuclides, and grain volume nuclides. Analytical expressions are developed that describe the combined geometrical influences of grain boundary nuclides and grain volume nuclides on the dissolution rate of spent fuel. 7 refs., 1 fig

Corrosion of spent Advanced Test Reactor fuel

International Nuclear Information System (INIS)

Lundberg, L.B.; Croson, M.L.

1994-01-01

The results of a study of the condition of spent nuclear fuel elements from the Advanced Test Reactor (ATR) currently being stored underwater at the Idaho National Engineering Laboratory (INEL) are presented. This study was motivated by a need to estimate the corrosion behavior of dried, spent ATR fuel elements during dry storage for periods up to 50 years. The study indicated that the condition of spent ATR fuel elements currently stored underwater at the INEL is not very well known. Based on the limited data and observed corrosion behavior in the reactor and in underwater storage, it was concluded that many of the fuel elements currently stored under water in the facility called ICPP-603 FSF are in a degraded condition, and it is probable that many have breached cladding. The anticipated dehydration behavior of corroded spent ATR fuel elements was also studied, and a list of issues to be addressed by fuel element characterization before and after forced drying of the fuel elements and during dry storage is presented

Estimation of aluminum and argon activation sources in the HANARO coolant

International Nuclear Information System (INIS)

Jun, Byung Jin; Lee, Byung Chul; Kim, Myong Seop

2010-01-01

The activation products of aluminum and argon are key radionuclides for operational and environmental radiological safety during the normal operation of open-tank-in-pool type research reactors using aluminum-clad fuels. Their activities measured in the primary coolant and pool surface water of HANARO have been consistent. We estimated their sources from the measured activities and then compared these values with their production rates obtained by a core calculation. For each aluminum activation product, an equivalent aluminum thickness (EAT) in which its production rate is identical to its release rate into the coolant is determined. For the argon activation calculation, the saturated argon concentration in the water at the temperature of the pool surface is assumed. The EATs are 5680, 266 and 1.2 nm, respectively, for Na-24, Mg-27 and Al-28, which are much larger than the flight lengths of the respective recoil nuclides. These values coincide with the water solubility levels and with the half-lives. The EAT for Na-24 is similar to the average oxide layer thickness (OLT) of fuel cladding as well; hence, the majority of them in the oxide layer may be released to the coolant. However, while the average OLT clearly increases with the fuel burn-up during an operation cycle, its effect on the pool-top radiation is not distinguishable. The source of Ar-41 is in good agreement with the calculated reaction rate of Ar-40 dissolved in the coolant

Development of spent fuel dry storage technology

International Nuclear Information System (INIS)

Maruoka, Kunio; Matsunaga, Kenichi; Kunishima, Shigeru

2000-01-01

The spent fuels are the recycle fuel resources, and it is very important to store the spent fuels in safety. There are two types of the spent fuel interim storage system. One is wet storage system and another is dry storage system. In this study, the dry storage technology, dual purpose metal cask storage and canister storage, has been developed. For the dual purpose metal cask storage, boronated aluminum basket cell, rational cask body shape and shaping process have been developed, and new type dual purpose metal cask has been designed. For the canister storage, new type concrete cask and high density vault storage technology have been developed. The results of this study will be useful for the spent fuel interim storage. Safety and economical spent fuel interim storage will be realized in the near future. (author)

Determining Bond Sodium Remaining in Plenum Region of Spent Nuclear Driver Fuel

International Nuclear Information System (INIS)

Vaden, D.; Li, S.X.

2008-01-01

The Fuel Conditioning Facility (FCF) at the Idaho National Laboratory (INL) treats spent nuclear fuel using an electro-chemical process that separates the uranium from the fission products, sodium thermal bond, and cladding materials (REF 1). Upon immersion into the ER electrolyte, the sodium used to thermally bond the fuel to the clad jacket chemically reacts with the UCl3 in the electrolyte producing NaCl and uranium metal. The uranium in the spent fuel is separated from the cladding and fission products by taking advantage of the electro-chemical potential differences between uranium and the other fuel components. Assuming all the sodium in the thermal bond is converted to NaCl in the ER, the difference between the cumulative bond sodium mass in the fuel elements and the cumulative sodium mass found in the driver ER electrolyte inventory provides an upper mass limit for the sodium that migrated to the upper gas region, or plenum section, of the fuel element during irradiation in the reactor. The plenums are to be processed as metal waste via melting and metal consolidation operations. However, depending on the amount of sodium in the plenums, additional processing may be required to remove the sodium before metal waste processing

Initial results for electrochemical dissolution of spent EBR-II fuel

International Nuclear Information System (INIS)

Li, S. X.

1998-01-01

Initial results are reported for the anode behavior of spent metallic nuclear fuel in an electrorefining process. The anode behavior has been characterized in terms of the initial spent fuel composition and the final composition of the residual cladding hulls. A variety of results have been obtained depending on the experimental conditions. Some of the process variables considered are average and maximum cell voltage, average and maximum anode voltage, amount of electrical charge passed (coulombs or amp-hours) during the experiment, and cell resistance. The main goal of the experiments has been the nearly complete dissolution of uranium with the retention of zirconium and noble metal fission products in the cladding hulls. Analysis has shown that the most indicative parameters for determining an endpoint to the process, recognizing the stated goal, are the maximum anode voltage and the amount of electrical charge passed. For the initial experiments reported here, the best result obtained is greater than 98% uranium dissolution with approximately 50% zirconium retention. Noble metal fission product retention appears to be correlated with zirconium retention

Feasibility of long-life and corrosion-resistant canister with titanium cladding

International Nuclear Information System (INIS)

Furuya, Masahiro; Tokiwai, Moriyasu; Saegusa, Toshiari

2008-01-01

In order to store nuclear spent fuels for a long term, we propose the concept of stainless steel canister with titanium cladding. The stainless canister is first brazed to titanium plates, and then the brazed joints are covered with other titanium plates. A MIG brazing for titanium and stainless steel was demonstrated with a brazing metal of Cu-1Mn-3Si alloy (MG960). JIS G 0601 shear strength, tensile shear stress and peel strength tests are conducted for the optimized MIG brazing conditions. These results showed the MIG brazing specimens possess adequate structural strength. After the salt spray test on the basis of JIS Z 2371, there were no pitting and general corrosions on a TIG welding specimen between titanium plates. The corrosion resistance is therefore, sufficiently high. Manufacturing cost estimation suggests that the titanium cladding concept is feasible thereby using 1-mm-thick titanium plates to reduce the material cost. In addition to this concept, we propose another concept of the canister by using titanium-stainless steel cladding plates to reduce a number of brazing joints. (author)

Modelling spent fuel and HLW behaviour in repository conditions

International Nuclear Information System (INIS)

Esparza, A. M.; Esteban, J. A.

2003-01-01

The aim of this report is to give the reader an overall insight of the different models, which are used to predict the long-term behaviour of the spent fuels and HLW disposed in a repository. The models must be established on basic data and robust kinetics describing the mechanisms controlling spent fuel alteration/dissolution in a repository. The UO2 matrix, or source term, contains embedded in it the , majority of radionuclides of the spent fuel (some are in the gap cladding). For this reason the SF radionuclides release models play a significant role in the performance assessment of radioactive waste disposal. The differences existing between models published in the literature are due to the conceptual understanding of the processes and the degree of the conservatism used with the parameter values, and the boundary conditions. They mainly differ in their level of simplification and their final objective. Sometimes are focused the show compliance with regulatory requirements, other to support decision making, to increase the level of confidence of public and scientific community, could be empirical, semi-empirical or analytical. The models take into account the experimental results from radionuclides releases and their extrapolation to the very long term. Its necessary a great statistics for have a representative dissolution rate, due at the number of experimental results is not very high and many of them show a great scatter, independently of theirs different compositions by axial and radial variations, due to linear power or local burnup. On the other hand, it is difficult to predict the spent fuel behaviour over the long term, based in short term experiments. In this report is given a little description of the radionuclides distribution in the spent fuel and also in the cladding/pellet gap, grain boundary, cracks and rim zones (the matrix rim zone can be considered with an especial characteristics very different to the rest of the spent fuel), and structural

Modelling spent fuel and HLW behaviour in repository conditions

Energy Technology Data Exchange (ETDEWEB)

Esparza, A M; Esteban, J A

2003-07-01

The aim of this report is to give the reader an overall insight of the different models, which are used to predict the long-term behaviour of the spent fuels and HLW disposed in a repository. The models must be established on basic data and robust kinetics describing the mechanisms controlling spent fuel alteration/dissolution in a repository. The UO2 matrix, or source term, contains embedded in it the , majority of radionuclides of the spent fuel (some are in the gap cladding). For this reason the SF radionuclides release models play a significant role in the performance assessment of radioactive waste disposal. The differences existing between models published in the literature are due to the conceptual understanding of the processes and the degree of the conservatism used with the parameter values, and the boundary conditions. They mainly differ in their level of simplification and their final objective. Sometimes are focused the show compliance with regulatory requirements, other to support decision making, to increase the level of confidence of public and scientific community, could be empirical, semi-empirical or analytical. The models take into account the experimental results from radionuclides releases and their extrapolation to the very long term. Its necessary a great statistics for have a representative dissolution rate, due at the number of experimental results is not very high and many of them show a great scatter, independently of theirs different compositions by axial and radial variations, due to linear power or local burnup. On the other hand, it is difficult to predict the spent fuel behaviour over the long term, based in short term experiments. In this report is given a little description of the radionuclides distribution in the spent fuel and also in the cladding/pellet gap, grain boundary, cracks and rim zones (the matrix rim zone can be considered with an especial characteristics very different to the rest of the spent fuel), and structural

Microstructure Changes in a high burn up Spent Fuel (57,900 MWd/tU)

International Nuclear Information System (INIS)

Park, Yang Soon; Kwon, Hyoung Mun; Seo, Hang Seok; Ha, Yeong Keong; Song, Kyuseok

2009-01-01

In the nuclear industry, an increase in the burn up and the residence time of fuels is being considered because of the advantages in the fuel cycle cost and the spent fuel management. But, it leads to structural changes in an outer zone (rim) of a UO 2 pellet within a few hundreds of micrometers in thickness. Despite its thin layer, this rim would determine the thermal behavior of a fuel. Therefore, to identify a rim zone effect, the microstructures such as the pores, the grains and the UO 2 lattice size have been investigated by many researchers. In this study, the microstructure changes in the rim of a UO 2 spent fuel, the corrosion layer of a Zry-4 cladding and the interface between a fuel and a cladding were investigated by a micro-XRD and a SEM

The Analytical Repository Source-Term (AREST) model: Analysis of spent fuel as a nuclear waste form

International Nuclear Information System (INIS)

Apted, M.J.; Liebetrau, A.M.; Engel, D.W.

1989-02-01

The purpose of this report is to assess the performance of spent fuel as a final waste form. The release of radionuclides from spent nuclear fuel has been simulated for the three repository sites that were nominated for site characterization in accordance with the Nuclear Waste Policy Act of 1982. The simulation is based on waste package designs that were presented in the environmental assessments prepared for each site. Five distinct distributions for containment failure have been considered, and the release for nuclides from the UO 2 matrix, gap (including grain boundary), crud/surface layer, and cladding has been calculated with the Analytic Repository Source-Term (AREST) code. Separate scenarios involving incongruent and congruent release from the UO 2 matrix have also been examined using the AREST code. Congruent release is defined here as the condition in which the relative mass release rates of a given nuclide and uranium from the UO 2 matrix are equal to their mass ratios in the matrix. Incongruent release refers to release of a given nuclide from the UO 2 matrix controlled by its own solubility-limiting solid phase. Release of nuclides from other sources within the spent fuel (e.g., cladding, fuel/cladding gap) is evaluated separately from either incongruent or congruent matrix release. 51 refs., 200 figs., 9 tabs

Monitoring the oxidation of nuclear fuel cladding using Raman spectroscopy

International Nuclear Information System (INIS)

Mi, Hongyi; Mikael, Solomon; Allen, Todd; Sridharan, Kumar; Butt, Darryl; Blanchard, James P.; Ma, Zhenqiang

2014-01-01

In order to observe Zircaloy-4 (Zr-4) cladding oxidation within a spent fuel canister, cladding oxidized in air at 500 °C was investigated by micro-Raman spectroscopy to measure the oxide layer thickness. Systematic Raman scans were performed to study the relationship between typical Raman spectra and various oxide layer thicknesses. The thicknesses of the oxide layers developed for various exposure times were measured by cross-sectional Scanning Electron Microscopy (SEM). The results of this work reveal that each oxide layer thickness has a corresponding typical Raman spectrum. Detailed analysis suggests that the Raman scattering peaks around wave numbers of 180 cm −1 and 630 cm −1 are the best choices for accurately determining the oxide layer thickness. After Gaussian–Lorentzian deconvolution, these two peaks can be quantitatively represented by four peaks. The intensities of the deconvoluted peaks increase consistently as the oxide layer becomes thicker and sufficiently strong signals are produced, allowing one to distinguish the bare and oxidized cladding samples, as well as samples with different oxide layer thicknesses. Hence, a process that converts sample oxide layer thickness to optical signals can be achieved

Technical data summary supporting the spent nuclear fuel environment impact statement, March 1994

International Nuclear Information System (INIS)

Geddes, R.L.; Claxton, R.E.; Lengel, J.D.

1994-03-01

This report has been compiled by the WSRC Nuclear Materials Processing Division's Planning Section at the request of the Office of Spent Fuel Management and Special Projects (EM-37) to support issuance of the Spent Nuclear Fuel Environmental Impact Statement. Savannah River Site input data evaluates five programmatic options (including open-quotes No Actionclose quotes) ranging up to transfer of all DOE responsibility spent fuel to the SRS. For each option, a range of management/disposition scenarios has been examined. Each case summary provides information relative to the technical proposal, technical issues, environmental impacts, and projected costs for a forty year period (FY-35) when it is assumed that the material will be dispositioned from the SRS. The original issue of the report which was prepared under severe time constraints contained many simplifications and assumptions. Although the revisions have corrected some of the shortcomings of the original report, it is still highly recommended that significant additional study be performed before basing key decisions upon the data contained in this report. The data represents the best effort by a significant group of technical personnel familiar with nuclear materials processing, handling, and storage; but it is likely that careful scrutiny will reveal numerous discrepancies, inconsistencies and omissions. Nor does this report attempt to analyze every potential disposal pathway, but probably establishes the bounds for the most of the viable pathways. The bulk of the effort went into defining the engineering approaches necessary to execute the various mission scenarios which were changed since the last revision. The decision to limit reprocessing to only SRS aluminum clad required a major alteration of the TDS. Collection and/or calculation of much of the various waste, emission, and utility consumption data, so important to an EIS, has been updated since the last revision, but not thoroughly completed

Improving Accident Tolerance of Nuclear Fuel with Coated Mo-alloy Cladding

Directory of Open Access Journals (Sweden)

Bo Cheng

2016-02-01

Full Text Available In severe loss of coolant accidents (LOCA, similar to those experienced at Fukushima Daiichi and Three Mile Island Unit 1, the zirconium alloy fuel cladding materials are rapidly heated due to nuclear decay heating and rapid exothermic oxidation of zirconium with steam. This heating causes the cladding to rapidly react with steam, lose strength, burst or collapse, and generate large quantities of hydrogen gas. Although maintaining core cooling remains the highest priority in accident management, an accident tolerant fuel (ATF design may extend coping and recovery time for operators to restore emergency power, and cooling, and achieve safe shutdown. An ATF is required to possess high resistance to steam oxidation to reduce hydrogen generation and sufficient mechanical strength to maintain fuel rod integrity and core coolability. The initiative undertaken by Electric Power Research Institute (EPRI is to demonstrate the feasibility of developing an ATF cladding with capability to maintain its integrity in 1,200–1,500°C steam for at least 24 hours. This ATF cladding utilizes thin-walled Mo-alloys coated with oxidation-resistant surface layers. The basic design consists of a thin-walled Mo alloy structural tube with a metallurgically bonded, oxidation-resistant outer layer. Two options are being investigated: a commercially available iron, chromium, and aluminum alloy with excellent high temperature oxidation resistance, and a Zr alloy with demonstrated corrosion resistance. As these composite claddings will incorporate either no Zr, or thin Zr outer layers, hydrogen generation under severe LOCA conditions will be greatly reduced. Key technical challenges and uncertainties specific to Mo alloy fuel cladding include: economic core design, industrial scale fabricability, radiation embrittlement, and corrosion and oxidation resistance during normal operation, transients, and severe accidents. Progress in each aspect has been made and key results are

Scientific Background for Processing of Aluminum Waste

Science.gov (United States)

Kononchuk, Olga; Alekseev, Alexey; Zubkova, Olga; Udovitsky, Vladimir

2017-11-01

Changing the source of raw materials for producing aluminum and the emergence of a huge number of secondary alumina waste (foundry slag, sludge, spent catalysts, mineral parts of coal and others that are formed in various industrial enterprises) require the creation of scientific and theoretical foundations for their processing. In this paper, the aluminum alloys (GOST 4784-97) are used as an aluminum raw material component, containing the aluminum component produced as chips in the machine-building enterprises. The aluminum waste is a whole range of metallic aluminum alloys including elements: magnesium, copper, silica, zinc and iron. Analysis of the aluminum waste A1- Zn-Cu-Si-Fe shows that depending on the content of the metal the dissolution process of an aluminum alloy should be treated as the result of the chemical interaction of the metal with an alkaline solution. It is necessary to consider the behavior of the main components of alloys in an alkaline solution as applied to the system Na2O - Al2O3 - SiO2 - CO2 - H2O.

The influence of cladding on fission gas release from irradiated U-Mo monolithic fuel

Energy Technology Data Exchange (ETDEWEB)

Burkes, Douglas E., E-mail: Douglas.Burkes@pnnl.gov; Casella, Amanda J.; Casella, Andrew M.

2017-04-01

The monolithic uranium-molybdenum (U-Mo) alloy has been proposed as a fuel design capable of converting the world's highest power research reactors from use of high enriched uranium to low enriched uranium. However, a zirconium (Zr) diffusion barrier must be used to eliminate interactions that form between the U-Mo monolith and aluminum alloy 6061 (AA6061) cladding during fabrication and are enhanced during irradiation. One aspect of fuel development and qualification is to demonstrate an appropriate understanding of the extent of fission product release from the fuel under anticipated service environments. An exothermic reaction has previously been observed between the AA6061 cladding and Zr diffusion layer. In this paper, two fuel segments with different irradiation history were subjected to specified thermal profiles under a controlled atmosphere using a thermogravimetric/differential thermal analyzer coupled with a mass spectrometer inside a hot cell. Samples from each segment were tested with cladding and without cladding to investigate the effect, if any, that the exothermic reaction has on fission gas release mechanisms. Measurements revealed there is an instantaneous effect of the cladding/Zr exothermic reaction, but not necessarily a cumulative effect above approximately 973 K (700 °C). The mechanisms responsible for fission gas release events are discussed. - Highlights: •Complementary fission gas release events are reported for U-Mo fuel with and without cladding. •Exothermic reaction between Zr diffusion layer and cladding influences fission gas release. •Mechanisms responsible for fission gas release are similar, but with varying timing and magnitude. •Behavior of samples is similar after 800 °C signaling the onset of superlattice destabilization.

FRAPCON analysis of cladding performance during dry storage operations

Energy Technology Data Exchange (ETDEWEB)

Richmond, David J.; Geelhood, Kenneth J.

2018-03-01

There is an increasing need in the U.S. and around the world to move used nuclear fuel from wet storage in fuel pools to dry storage in casks stored at independent spent fuel storage installations (ISFSI) or interim storage sites. The NRC limits cladding temperature to 400°C while maintaining cladding hoop stress below 90 MPa in an effort to avoid radial hydride reorientation. An analysis was conducted with FRAPCON-4.0 on three modern fuel designs with three representative used nuclear fuel storage temperature profiles that peaked at 400 °C. Results were representative of the majority of U.S. LWR fuel. They conservatively showed that hoop stress remains below 90 MPa at the licensing temperature limit. Results also show that the limiting case for hoop stress may not be at the highest rod internal pressure in all cases but will be related to the axial temperature and oxidation profiles of the rods at the end of life and in storage.

Spent Nuclear Fuel Alternative Technology Decision Analysis

International Nuclear Information System (INIS)

Shedrow, C.B.

1999-01-01

The Westinghouse Savannah River Company (WSRC) made a FY98 commitment to the Department of Energy (DOE) to recommend a technology for the disposal of aluminum-based spent nuclear fuel (SNF) at the Savannah River Site (SRS). The two technologies being considered, direct co-disposal and melt and dilute, had been previously selected from a group of eleven potential SNF management technologies by the Research Reactor Spent Nuclear Fuel Task Team chartered by the DOE''s Office of Spent Fuel Management. To meet this commitment, WSRC organized the SNF Alternative Technology Program to further develop the direct co-disposal and melt and dilute technologies and ultimately provide a WSRC recommendation to DOE on a preferred SNF alternative management technology

Development of U-frame bending system for studying the vibration integrity of spent nuclear fuel

Science.gov (United States)

Wang, Hong; Wang, Jy-An John; Tan, Ting; Jiang, Hao; Cox, Thomas S.; Howard, Rob L.; Bevard, Bruce B.; Flanagan, Michelle

2013-09-01

A bending fatigue system developed to evaluate the response of spent nuclear fuel rods to vibration loads is presented. A U-frame testing setup is used for imposing bending loads on the fuel rod specimen. The U-frame setup consists of two rigid arms, side connecting plates to the rigid arms, and linkages to a universal testing machine. The test specimen's curvature is obtained through a three-point deflection measurement method. The tests using surrogate specimens with stainless steel cladding revealed increased flexural rigidity under unidirectional cyclic bending, significant effect of cladding-pellets bonding on the response of surrogate rods, and substantial cyclic softening in reverse bending mode. These phenomena may cast light on the expected response of a spent nuclear fuel rod. The developed U-frame system is thus verified and demonstrated to be ready for further pursuit in hot-cell tests.

Investigation and recovery of unrecovered fuel pellets and cladding tube pieces

International Nuclear Information System (INIS)

Kobayashi, Keiji

1980-01-01

The total weight of the fuel pellets lost due to break was about 1206 g, and cladding tube pieces were about 217 g. Among these, the pellets of about 527 g and the cladding tube pieces of about 152 g were recovered when broken fuel rods were discovered. It is not desirable to leave these broken pieces as unrecovered in view of safety and the management of nuclear fuel materials. Kansai Electric Power Co., Inc., investigated the position and the amount of these pellets and cladding tube pieces for about a year, and recovered a part of them. The results were written in two reports. The objects of the investigation and recovery, and the method of recovery are explained. The UO 2 and zirconium recovered were 58.52 g and 369.58 g, respectively. The solid pellets were recovered from the reactor, fuel assemblies, a spent fuel pit and canals, and the content in sludge was recovered from other installations. The amounts of unrecovered pellets and cladding tube pieces in primary cooling water, coolant filters, sealing water filters, primary cooling pipes, waste resins and fuel assemblies were estimated. The problems concerning the recovery and estimation are pointed out. The results of estimating the amount of uranium in coolant filters and sealing water filters are useful to know the time of the occurrence of accident. (Kako, I.)

Flat-Cladding Fiber Bragg Grating Sensors for Large Strain Amplitude Fatigue Tests

Directory of Open Access Journals (Sweden)

Xijia Gu

2010-08-01

Full Text Available We have successfully developed a flat-cladding fiber Bragg grating sensor for large cyclic strain amplitude tests of up to ±8,000 με. The increased contact area between the flat-cladding fiber and substrate, together with the application of a new bonding process, has significantly increased the bonding strength. In the push-pull fatigue tests of an aluminum alloy, the plastic strain amplitudes measured by three optical fiber sensors differ only by 0.43% at a cyclic strain amplitude of ±7,000 με and 1.9% at a cyclic strain amplitude of ±8,000 με. We also applied the sensor on an extruded magnesium alloy for evaluating the peculiar asymmetric hysteresis loops. The results obtained were in good agreement with those measured from the extensometer, a further validation of the sensor.

A method for determining the spent-fuel contribution to transport cask containment requirements

International Nuclear Information System (INIS)

Sanders, T.L.; Seager, K.D.; Rashid, Y.R.; Barrett, P.R.; Malinauskas, A.P.; Einziger, R.E.; Jordan, H.; Reardon, P.C.

1992-11-01

This report examines containment requirements for spent-fuel transport containers that are transported under normal and hypothetical accident conditions. A methodology is described that estimates the probability of rod failure and the quantity of radioactive material released from breached rods. This methodology characterizes the dynamic environment of the cask and its contents and deterministically models the peak stresses that are induced in spent-fuel cladding by the mechanical and thermal dynamic environments. The peak stresses are evaluated in relation to probabilistic failure criteria for generated or preexisting ductile tearing and material fractures at cracks partially through the wall in fuel rods. Activity concentrations in the cask cavity are predicted from estimates of the fraction of gases, volatiles, and fuel fines that are released when the rod cladding is breached. Containment requirements based on the source term are calculated in terms of maximum permissible volumetric leak rates from the cask. Calculations are included for representative cask designs

Spent Fuel Performance Assessment and Research. Final Report of a Coordinated Research Project (SPAR-II)

Energy Technology Data Exchange (ETDEWEB)

NONE

2012-07-01

As storage of spent fuel has become a key technology in spent fuel management, wet and dry storage have become mature technologies and continue to demonstrate good performance. Increased spent fuel storage capacity in combination with longer storage durations will be needed over the foreseeable future as many countries have delayed their decision on spent fuel disposal or reprocessing. Extended spent fuel storage is, and will remain, an important activity for all countries with nuclear power programmes. A number of countries are planning or have already initiated research programmes on spent fuel storage performance, and there is a continuing benefit in exchanging spent fuel storage experience of the Member States in order to build a comprehensive technology knowledge base. Potential degradation mechanisms that may affect cladding integrity during wet storage are uniform corrosion, pitting, galvanic, and microbiologically-influenced corrosion. Potential degradation mechanisms that may affect cladding integrity during dry storage and subsequent handling and transportation operations are air oxidation, thermal creep, stress corrosion cracking (SCC), delayed hydride cracking (DHC), hydride re-orientation, hydrogen migration and re-distribution. Investigations carried out so far indicate that from the degradation mechanisms that may affect the integrity of spent fuel assembly/bundle structure during interim storage, hydride re-orientation has the potential to impair the ability of the cladding to effectively withstand potentially adverse mechanical challenges resulting from handling or transportation accidents. Fuel integrity issues are related to the definition and criteria of fuel integrity, failure classification, packaging and retrieval of damaged fuel and transport of damaged fuel assemblies. Various monitoring technologies have been developed and used to confirm the continued spent fuel integrity during storage or to provide an early indication of developing

Spent Fuel Performance Assessment and Research. Final Report of a Coordinated Research Project (SPAR-II)

International Nuclear Information System (INIS)

2012-01-01

As storage of spent fuel has become a key technology in spent fuel management, wet and dry storage have become mature technologies and continue to demonstrate good performance. Increased spent fuel storage capacity in combination with longer storage durations will be needed over the foreseeable future as many countries have delayed their decision on spent fuel disposal or reprocessing. Extended spent fuel storage is, and will remain, an important activity for all countries with nuclear power programmes. A number of countries are planning or have already initiated research programmes on spent fuel storage performance, and there is a continuing benefit in exchanging spent fuel storage experience of the Member States in order to build a comprehensive technology knowledge base. Potential degradation mechanisms that may affect cladding integrity during wet storage are uniform corrosion, pitting, galvanic, and microbiologically-influenced corrosion. Potential degradation mechanisms that may affect cladding integrity during dry storage and subsequent handling and transportation operations are air oxidation, thermal creep, stress corrosion cracking (SCC), delayed hydride cracking (DHC), hydride re-orientation, hydrogen migration and re-distribution. Investigations carried out so far indicate that from the degradation mechanisms that may affect the integrity of spent fuel assembly/bundle structure during interim storage, hydride re-orientation has the potential to impair the ability of the cladding to effectively withstand potentially adverse mechanical challenges resulting from handling or transportation accidents. Fuel integrity issues are related to the definition and criteria of fuel integrity, failure classification, packaging and retrieval of damaged fuel and transport of damaged fuel assemblies. Various monitoring technologies have been developed and used to confirm the continued spent fuel integrity during storage or to provide an early indication of developing

Filtration and Leach Testing for PUREX Cladding Sludge and REDOX Cladding Sludge Actual Waste Sample Composites

Energy Technology Data Exchange (ETDEWEB)

Shimskey, Rick W.; Billing, Justin M.; Buck, Edgar C.; Casella, Amanda J.; Crum, Jarrod V.; Daniel, Richard C.; Draper, Kathryn E.; Edwards, Matthew K.; Hallen, Richard T.; Kozelisky, Anne E.; MacFarlan, Paul J.; Peterson, Reid A.; Swoboda, Robert G.

2009-03-02

A testing program evaluating actual tank waste was developed in response to Task 4 from the M-12 External Flowsheet Review Team (EFRT) issue response plan (Barnes and Voke 2006). The test program was subdivided into logical increments. The bulk water-insoluble solid wastes that are anticipated to be delivered to the Hanford Waste Treatment and Immobilization Plant (WTP) were identified according to type such that the actual waste testing could be targeted to the relevant categories. Under test plan TP RPP WTP 467 (Fiskum et al. 2007), eight broad waste groupings were defined. Samples available from the 222S archive were identified and obtained for testing. Under this test plan, a waste testing program was implemented that included: • Homogenizing the archive samples by group as defined in the test plan. • Characterizing the homogenized sample groups. • Performing parametric leaching testing on each group for compounds of interest. • Performing bench-top filtration/leaching tests in the hot cell for each group to simulate filtration and leaching activities if they occurred in the UFP2 vessel of the WTP Pretreatment Facility. This report focuses on a filtration/leaching test performed using two of the eight waste composite samples. The sample groups examined in this report were the plutonium-uranium extraction (PUREX) cladding waste sludge (Group 3, or CWP) and reduction-oxidation (REDOX) cladding waste sludge (Group 4, or CWR). Both the Group 3 and 4 waste composites were anticipated to be high in gibbsite, thus requiring caustic leaching. WTP RPT 167 (Snow et al. 2008) describes the homogenization, characterization, and parametric leaching activities before benchtop filtration/leaching testing of these two waste groups. Characterization and initial parametric data in that report were used to plan a single filtration/leaching test using a blend of both wastes. The test focused on filtration testing of the waste and caustic leaching for aluminum, in the form

Spent fuel from RA reactor inspection of state and options for management

International Nuclear Information System (INIS)

Aden, V.G.; Bulkin, S. Yu.; Sokolov, A. V.; Matausek, M.V.; Vukadin, Z.

2001-01-01

About five thousand spent fuel elements from RA reactor have been stored for over 30 years in sealed aluminum barrels in the spent fuel storage pool. This way of storage does not provide complete information about the state of spent fuel elements or the medium inside the barrels, like pressure or radioactivity. The technology has been developed and the equipment has been manufactured to inspect the state of the spent fuel and to reduce eventual internal pressure inside the aluminum barrels. The realization of this technology was started in 1999 but due to political and financial difficulties was not completed. In September the year 2000 the work was restarted. Two different ways of RA reactor spent fuel elements preparation for transportation or long-term storage are considered: 'all fuel elements canning without leak-tightness testing' and 'all fuel elements leak-tightness testing'. It is believed that the first option offers several distinct advantages, which can be summarized as: greater reliability in the course of transportation or dry storage. Higher safety for workers. Lower expenditures for non-standard equipment manufacturing. Shorter duration of work. (author)

CFD Simulation of Heat and Fluid Flow for Spent Fuel in a Dry Storage

International Nuclear Information System (INIS)

In, Wangkee; Kwack, Youngkyun; Kook, Donghak; Koo, Yanghyun

2014-01-01

A dry storage system is used for the interim storage of spent fuel prior to permanent depository and/or recycling. The spent fuel is initially stored in a water pool for more than 5 years at least after dispatch from the reactor core and is transported to dry storage. The dry cask contains a multiple number of spent fuel assemblies, which are cooled down in the spent fuel pool. The dry cask is usually filled up with helium gas for increasing the heat transfer to the environment outside the cask. The dry storage system has been used for more than a decade in United States of America (USA) and the European Union (EU). Korea is also developing a dry storage system since its spent fuel pool is anticipated to be full within 10 years. The spent fuel will be stored in a dry cask for more than 40 years. The integrity and safety of spent fuel are important for long-term dry storage. The long-term storage will experience the degradation of spent fuel such as the embrittlement of fuel cladding, thermal creep and hydride reorientation. High burn-up fuel may expedite the material degradation. It is known that the cladding temperature has a strong influence on the material degradation. Hence, it is necessary to accurately predict the local distribution of the cladding temperature using the Computational Fluid Dynamics (CFD) approach. The objective of this study is to apply the CFD method for predicting the three-dimensional distribution of fuel temperature in a dry cask. This CFD study simulated the dry cask for containing the 21 fuel assemblies under development in Korea. This paper presents the fluid velocity and temperature distribution as well as the fuel temperature. A two-step CFD approach was applied to simulate the heat and fluid flow in a dry storage of 21 spent fuel assemblies. The first CFD analysis predicted the helium flow and temperature in a dry cask by a assuming porous body of the spent fuel. The second CFD analysis was to simulate a spent fuel assembly in the

Effect of laser power on clad metal in laser-TIG combined metal cladding

Science.gov (United States)

Utsumi, Akihiro; Hino, Takanori; Matsuda, Jun; Tasoda, Takashi; Yoneda, Masafumi; Katsumura, Munehide; Yano, Tetsuo; Araki, Takao

2003-03-01

TIG arc welding has been used to date as a method for clad welding of white metal as bearing material. We propose a new clad welding process that combines a CO2 laser and a TIG arc, as a method for cladding at high speed. We hypothesized that this method would permit appropriate control of the melted quantity of base metal by varying the laser power. We carried out cladding while varying the laser power, and investigated the structure near the boundary between the clad layer and the base metal. Using the laser-TIG combined cladding, we found we were able to control appropriately the degree of dilution with the base metal. By applying this result to subsequent cladding, we were able to obtain a clad layer of high quality, which was slightly diluted with the base metal.

Test plan for Series 2 spent fuel cladding containment credit tests

International Nuclear Information System (INIS)

Wilson, C.N.

1984-10-01

This test plan describes a second series of tests to be conducted by Westinghouse Hanford Company (WHC) to evaluate the effectiveness of breached cladding as a barrier to radionuclide release in the NNWSI-proposed geologic repository. These tests will be conducted at the Hanford Engineering Development Laboratory (HEDL). A first series of tests, initiated at HEDL during FY 1983, demonstrated specimen preparation and feasibility of the testing concept. The second series tests will be similar to the Series 1 tests with the following exceptions: NNWSI reference groundwater obtained from well J-13 will be used as the leachant instead of deionized water; fuel from a second source will be used; and certain refinements will be made in specimen preparation, sampling, and analytical procedures. 12 references, 5 figures, 5 tables

Spent Nuclear Fuel Alternative Technology Decision Analysis

Energy Technology Data Exchange (ETDEWEB)

Shedrow, C.B.

1999-11-29

The Westinghouse Savannah River Company (WSRC) made a FY98 commitment to the Department of Energy (DOE) to recommend a technology for the disposal of aluminum-based spent nuclear fuel (SNF) at the Savannah River Site (SRS). The two technologies being considered, direct co-disposal and melt and dilute, had been previously selected from a group of eleven potential SNF management technologies by the Research Reactor Spent Nuclear Fuel Task Team chartered by the DOE''s Office of Spent Fuel Management. To meet this commitment, WSRC organized the SNF Alternative Technology Program to further develop the direct co-disposal and melt and dilute technologies and ultimately provide a WSRC recommendation to DOE on a preferred SNF alternative management technology.

Development of U-frame bending system for studying the vibration integrity of spent nuclear fuel

International Nuclear Information System (INIS)

Wang, Hong; Wang, Jy-An John; Tan, Ting; Jiang, Hao; Cox, Thomas S.; Howard, Rob L.; Bevard, Bruce B.; Flanagan, Michelle

2013-01-01

A bending fatigue system developed to evaluate the response of spent nuclear fuel rods to vibration loads is presented. A U-frame testing setup is used for imposing bending loads on the fuel rod specimen. The U-frame setup consists of two rigid arms, side connecting plates to the rigid arms, and linkages to a universal testing machine. The test specimen’s curvature is obtained through a three-point deflection measurement method. The tests using surrogate specimens with stainless steel cladding revealed increased flexural rigidity under unidirectional cyclic bending, significant effect of cladding-pellets bonding on the response of surrogate rods, and substantial cyclic softening in reverse bending mode. These phenomena may cast light on the expected response of a spent nuclear fuel rod. The developed U-frame system is thus verified and demonstrated to be ready for further pursuit in hot-cell tests

Effect of known clad and pellet reactions on the GEC ESL design of dry vault store

International Nuclear Information System (INIS)

Wheeler, D.

1984-01-01

The more important clad and pellet reactions and their temperature dependence are briefly reviewed, followed by an outline of the economical GEC ESL interim spent fuel storage concept that highlights: The ability of the concept to reduce the temperature of the fuel to values where the clad and pellet reactions are minimal. The containment philosophy that enables any consequences of the reactions to be safely retained to ALARA principles. The maintenance of an air storage environment that can never be lost. The utilisation of passive, naturally induced cooling regimes. The ability to continuously monitor for long-term degradation, together with ease of inspection at any time during storage

Use of a commercial heat transfer code to predict horizontally oriented spent fuel rod temperatures

International Nuclear Information System (INIS)

Wix, S.D.; Koski, J.A.

1992-01-01

Radioactive spent fuel assemblies are a source of hazardous waste that will have to be dealt with in the near future. It is anticipated that the spent fuel assemblies will be transported to disposal sites in spent fuel transportation casks. In order to design a reliable and safe transportation cask, the maximum cladding temperature of the spent fuel rod arrays must be calculated. The maximum rod temperature is a limiting factor in the amount of spent fuel that can be loaded in a transportation cask. The scope of this work is to demonstrate that reasonable and conservative spent fuel rod temperature predictions can be made using commercially available thermal analysis codes. The demonstration is accomplished by a comparison between numerical temperature predictions, with a commercially available thermal analysis code, and experimental temperature data for electrical rod heaters simulating a horizontally oriented spent fuel rod bundle

Safe transport of spent fuels after long-term storage

International Nuclear Information System (INIS)

Aritomi, M.; Takeda, T.; Ozaki, S.

2004-01-01

Considering the scarcity of energy resources in Japan, a nuclear energy policy pertaining to the spent fuel storage has been adopted. The nuclear energy policy sets the rules that spent fuels generated from LWRs shall be reprocessed and that plutonium and unburnt uranium shall be recovered and reused. For this purpose, a reprocessing plant, which has a reprocessing capability of 800 ton/yr, is under construction at Rokkasho Village. However, it is anticipated that the start of its operation will be delayed. In addition, the amount of spent fuels generated from nuclear power plants exceeds its reprocessing capability. Therefore, the establishment of storage technology for spent fuels becomes an urgent problem in Japan in order to continue smoothly the LWR operations. In this paper, the background of nuclear power generation in Japan is introduced at first. Next, the policy of spent fuel storage in Japan and circumstances surrounding the spent fuels in Japan are mentioned. Furthermore, the major subjects for discussions to settle and improve 'Standard for Safety Design and Inspection of Metal Casks for Spent Fuel Interim Storage Facility' in Atomic Energy Society of Japan are discussed, such as the integrity of fuel cladding, basket, shielding material and metal gasket for the long term storage for achieving safe transport of spent fuels after the storage. Finally, solutions to the unsolved subject in establishing the spent fuel interim storage technologies ase introduced accordingly

Assessment of spent WWER-440 fuel performance under long-term storage conditions

Energy Technology Data Exchange (ETDEWEB)

Kupca, L [VUJE Inc. (Slovakia)

2012-07-01

In the Slovak Republic are under operation 6 units (4 in the Jaslovske Bohunice site, and 2 in the Mochovce), 2 units are under construction in Mochovce site. All units are WWER-440 type. The fresh fuel is imported from the Russian Federation. The spent fuel assemblies are stored in wet conditions in Bohunice Interim Storage Spent Fuel Facility (SFIS). By 15 July 2008, there were 8413 assemblies in SFIS. The objectives are: 1) Wet AR storage of spent fuel from the NPP Bohunice and Mochovce: Surveillance of conditions for spent fuel storage in the at-reactor (AR) storage pools of both NPP's (characteristics of pool water, corrosion product data); Visual control of storage pool components; Evaluation of storage conditions with respect to long-term stability (corrosion of fuel cladding, structural materials); 2) Wet SFIS storage at Bohunice: Measurement of spent fuel conditions during the long-term wet storage, activity data in the storage casks and amount of crud; Surveillance program for SFIS structural materials.

The Alternate Technology Program for Aluminum Research Reactor Spent Fuel

International Nuclear Information System (INIS)

Barlow, M.W.

1998-01-01

This paper describes the program for disposition of aluminum-based RRSNF, including the requirements for road-ready dry storage and repository disposal and the criteria to be considered in selecting among the alternative technologies

Development of boronated aluminum alloy for basket of cask for nuclear spent fuel

International Nuclear Information System (INIS)

Sakaguchi, Y.; Saida, T.; Matsuoka, T.; Kuri, S.; Ohsono, K.; Hode, S.

2001-01-01

Since 1980's Mitsubishi Heavy Industries, Ltd. (MHI) has been contributing to develop metal cask technologies for utilities and competent authorities in Japan, and have established transport and storage cask design ''MSF series'' which realizes higher payload and reliability for long term storage. MSF series transport and storage cask uses new-developed boronated aluminum as basket material. This boronated aluminum has been developed to improve characteristics of material. To achieve this object, powder metallurgy method has been adopted for manufacturing boronated material. It is well known that this method provides excellent characteristics for the material and this boronated aluminum alloy has obtained excellent both mechanical and neutron absorbing characteristics. In addition, in order to maintain material properties for long-term use this boronated material is not strengthened by aging treatment. This paper summarizes an outline of the boronated aluminum alloy for basket assemblies by powder metallurgy. (author)

New developments in dry spent fuel storage

International Nuclear Information System (INIS)

Bonnet, C.; Chevalier, Ph.

2001-01-01

As shown in various new examples, HABOG facility (Netherlands), CERNAVODA (Candu - Romania), KOZLODUY (WWER - Bulgaria), CHERNOBYL ( RMBK - Ukraine), MAYAK (Spent Fuel from submarine and Icebreakers - Russia), recent studies allow to confirm the flexibility and performances of the CASCAD system proposed by SGN, both in safety and operability, for the dry storage of main kinds of spent fuel. The main features are: A multiple containment barrier system: as required by international regulation, 2 independent barriers are provided (tight canister and storage pit); Passive cooling, while the Fuel Assemblies are stored in an inert atmosphere and under conditions of temperature preventing from degradation of rod cladding; Sub-criticality controlled by adequate arrangements in any conditions; Safe facility meeting ICPR 60 Requirements as well as all applicable regulations (including severe weather conditions and earthquake); Safe handling operations; Retrievability of the spent fuel either during storage period or at the end of planned storage period (100 years); Future Decommissioning of the facility facilitated through design optimisation; Construction and operating cost-effectiveness. (author)

Characterization of FRR SNF in Basin and Dry Storage Systems

International Nuclear Information System (INIS)

Brooks, H.M.; Sindelar, R.L.

1998-09-01

Since May 1996, over 1700 aluminum-based spent nuclear fuel (A1-SNF) assemblies have been inspected for corrosion and mechanical damage to determine if the cladding had been penetrated as part of the process for acceptance of the fuel at the Savannah River Site (SRS). The results of the release measurements are summarized in this paper

Conditioning and storage of spent fuel cladding hulls by rolling and embedding in concrete

International Nuclear Information System (INIS)

Spenk, G.; Frotscher, H.; Graebner, H.; Kapulla, H.

1981-01-01

Under a contract with the European Atomic Energy Community the Kernforschungszentrum Karlsruhe, KfK, developed a conditioning process for LWR cladding waste. After compaction of the hulls by rolling they are embedded in a concrete matrix. In addition to basic data of the cladding waste, the compaction process, consisting of a dosage system and a rolling mill, is described. Several embedding techniques are possible, but a final selection has still to be made. Best results will probably be achieved by a vacuum technique. To characterize the waste product, leach tests have been started. The compression strength of compacted hulls embedded in concrete was determined to 2300 N.cm -2 . Hydrogen release due to radiolyses lies around 3 μl.g -1 sub(concrete).Mrad -1 which corresponds to the values expected on account of the water content of the samples. Less hydrogen was determined in samples with Zircaloy added. The tritium release of tritiated Zircaloy hulls embedded in concrete is greatly dependent on temperature and irradiation. At 100 0 C and with γ-irradiation the tritium release is about two orders of magnitude higher compared with experiments without irradiation. The thermal conductivity of samples of Zircaloy hulls embedded in concrete was determined to be 1.4W.m -1 .K -1 . (author)

Development of concrete cask storage technology for spent nuclear fuel

International Nuclear Information System (INIS)

Saegusa, Toshiari; Shirai, Koji; Takeda, Hirofumi

2010-01-01

Need of spent fuel storage in Japan is estimated as 10,000 to 25,000 t by 2050 depending on reprocessing. Concrete cask storage is expected due to its economy and risk hedge for procurement. The CRIEPI executed verification tests using full-scale concrete casks. Heat removal performances in normal and accidental conditions were verified and analytical method for the normal condition was established. Shielding performance focus on radiation streaming through the air outlet was tested and confirmed to meet the design requirements. Structural integrity was verified in terms of fracture toughness of stainless steel canister for the cask of accidental drop tests. Cracking of cylindrical concrete container due to thermal stress was confirmed to maintain its integrity. Seismic tests of concrete cask without tie-down using scale and full-scale model casks were carried out to confirm that the casks do not tip-over and the spent fuel assembly keeps its integrity under severe earthquake conditions. Long-term integrity of concrete cask for 40 to 60 years is required. It was confirmed using a real concrete cask storing real spent fuel for 15 years. Stress corrosion cracking is serious issue for concrete cask storage in the salty air environment. The material factor was improved by using highly corrosion resistant stainless steel. The environmental factor was mitigated by the development of salt reduction technology. Estimate of surface salt concentration as a function of time became possible. Monitoring technology to detect accidental loss of containment of the canister by the stress corrosion cracking was developed. Spent fuel integrity during storage was evaluated in terms of hydrogen movement using spent fuel claddings stored for 20 years. The effect of hydrogen on the integrity of the cladding was found negligible. With these results, information necessary for real service of concrete cask was almost prepared. Remaining subject is to develop more economical and rational

Passivation of laser-treated nickel aluminum bronze as measured by electrochemical impedance spectroscopy

International Nuclear Information System (INIS)

Klassen, R.D.; Hyatt, C.V.; Roberge, P.R.

2000-01-01

Electrochemical impedance spectroscopy was used to assess the corrosion behavior of the weld zones and surface conditions of a laser-clad nickel aluminum bronze immersed in a 3.5% neutral saline solution. The zones and conditions examined included: (i) as-cast base material; (ii) laser-clad material with the high temperature oxide from welding intact; (iii) polished laser-clad material and (iv) specimens representative of just the as-deposited and reheated zones of the laser-clad surface. A pseudo steady-state level of passivation was reached in all the samples within 40 hours. The reheated zone passivated more slowly than the as-deposited region and both weld zones passivated more quickly than the base material. Electrochemical impedance data illustrated a transition during the passivation process of the polished specimens that is consistent with the development of a film layer that restricted mass transfer. The welding oxide from the laser treatment immediately behaved as a passivation film that was indistinguishable from that which eventually develops on polished specimens. (author)

Laser cladding of turbine blades

International Nuclear Information System (INIS)

Shepeleva, L.; Medres, B.; Kaplan, W.D.; Bamberger, M.

2000-01-01

A comparative study of two different techniques for the application of wear-resistant coatings for contact surfaces of shroud shelves of gas turbine engine blades (GTE) has been conducted. Wear-resistant coatings were applied on In713 by laser cladding with direct injection of the cladding powder into the melt pool. Laser cladding was conducted with a TRUMPF-2500, CW-CO 2 laser. The laser cladding was compared with commercially available plasma cladding with wire. Both plasma and laser cladded zones were characterized by optical and scanning electron microscopy. It was found that the laser cladded zone has a higher microhardness value (650-820 HV) compared with that of the plasma treated material (420-440 HV). This is a result of the significant reduction in grain size in the case of laser cladding. Unlike the plasma cladded zones, the laser treated material is free of micropores and microcracks. (orig.)

Radiation corrosion in aluminum alloy bellows

International Nuclear Information System (INIS)

Konno, Osamu

1987-01-01

Testing was carried out in which materials for vacuum devices (Al, Ti, Cu, SUS) are exposed to electron beams (50 MeV, average current 80 μA) to determine the changes in the quantity, partial pressure and composition of the gases released from the materials. The test appratus used are made of Al alloys alone. During the test, vacuum leak is found in the Al alloy bellows used in the drive device. The leak is found to result from corrosion caused by water. The surface structure is analyzed by SEM, EPMA, ESCA and IMA. It is confirmed that the Al alloy used as material for the bellows if highly resistant to corrosion. It is concluded that it is necessary to use high purity cooling water to prevent the cooling water from causing corrosion. It has been reported that high purity aluminum is very high in resistance to corrosion. Based on these measurements and considerations, it is suggested that when aluminum is to be used as material for vacuum devices in an accelerator, it is required to provide protection film on its surface to prevent corrosion or to use cooling water pipes cladded with pure aluminum and an aluminum alloy. In addition, the temperature of the cooling water should be set after adequately considering the environmental conditions in the room. (Nogami, K.)

Femtosecond laser inscribed cladding waveguides in Nd:YAG ceramics: fabrication, fluorescence imaging and laser performance.

Science.gov (United States)

Liu, Hongliang; Jia, Yuechen; Vázquez de Aldana, Javier Rodríguez; Jaque, Daniel; Chen, Feng

2012-08-13

We report on the fabrication of depressed cladding waveguide lasers in Nd:YAG (neodymium doped yttrium aluminum garnet, Nd:Y3Al5O12) ceramics microstructured by femtosecond laser pulses. Full control over the confined light spatial distribution is demonstrated by the fabrication of high contrast waveguides with hexagonal, circular and trapezoidal configurations. The confocal fluorescence measurements of the waveguides reveal that the original luminescence features of Nd3+ ions are well-preserved in the waveguide regions. Under optical pump at 808 nm, cladding waveguides showed continuous wave efficient laser oscillation. The maximum output power obtained at 1064.5 nm is ~181 mW with a slope efficiency as high as 44%, which suggests that the fabricated Nd:YAG ceramic waveguides are promising candidates for efficient integrated laser sources.

Storage method for spent fuel assembly

International Nuclear Information System (INIS)

Tajiri, Hiroshi.

1992-01-01

In the present invention, spent fuel assemblies are arranged at a dense pitch in a storage rack by suppressing the reactivity of the assemblies, to increase storage capacity for the spent fuel assemblies. That is, neutron absorbers are filled in the cladding tube of an absorbing rod, and the diameter thereof is substantially equal with that of a fuel rod. A great amount of the absorbing rods are arranged at the outer circumference of the fuel assembly. Then, they are fixed integrally to the fuel assembly and stored in a storage rack. In this case, the storage rack may be constituted only with angle materials which are inexpensive and installed simply. With such a constitution, in the fuel assembly having absorbing rods wound therearound, neutrons are absorbed by absorbing rods and the reactivity is lowered. Accordingly, the assembly arrangement pitch in the storage rack can be made dense. As a result, the storage capacity for the assemblies is increased. (I.S.)

Treatment of cladding hulls by the HIPOW process

International Nuclear Information System (INIS)

Larker, H.T.; Tegman, R.

1981-01-01

The conditions for densifying and bonding Zircaloy cladding hulls from spent LWR fuel to blocks by the HIPOW (hot isostatic pressing of waste) process have been studied. Fully dense and mechanically strong blocks of Zircaloy can be made without additives at temperatures around 1000 0 C. A volume reduction of about seven times and surface area reduction of more than 300 times, compared to typical loose-filled cladding hulls remaining after the chop-leach operations in a reprocessing plant, can be obtained. A study of a possible process for industrial scale has been made. Handling under water can prevent any fire hazard in the preparation sequence. The use of a special hermetically sealed double-wall metal container encasing the hulls during the densification in the hot isostatic press virtually eliminates the problem of lasting contamination of this equipment, thus greatly simplifying service and maintenance. One hot isostatic press can serve a reprocessing line with an LWR fuel capacity of 800 tons/year. Fines (residues) from fuel dissolution and alpha-contaminated ashes from incinerated organic materials in the plant may also be incorporated in the Zircaloy blocks. Tritium can quantitatively be contained in these blocks

Corrosion of research reactor aluminium-clad spent fuel in water-chemical and microbiological influenced

International Nuclear Information System (INIS)

Maksin, T.N.; Dobrijevic, R.P.; Idjakovic, Z.E.; Pesic, M.P.

2002-01-01

Spent fuel resulting from 25 years of operating research reactor RA at the Vinca Institute is presently all stored in the temporary spent fuel storage pool. It has been left in the ambient temperature and humidity for more then fifteen years so intensive corrosion processes were notice. We have spent fuel pools under control, after first research coordination meeting (RCM), of the first CRP, by monitoring of physical and chemical parameters of water in the pools, including temperature, pH-factor, electrical conductivity, mass concentration of corrosion products in the water and mud, mass concentration of relevant ions etc. The rack of standard corrosion coupons, was given at that time, has been in poor quality water for six years. We pick up rack assembly from basin and analysed. The results of this investigation are present in this article. (author)

Spent fuel and materials performance in wet and dry storage

Energy Technology Data Exchange (ETDEWEB)

Zuloaga, P [ENRESA (Spain)

2012-07-01

According to the 6th General Radioactive Waste Plan, spent fuel in Spain shall have to be gathered in a Centralised Temporary Storage (CTS) during some decades in order to have time for a decision concerning its final fate: direct disposal at a geological repository or partitioning and transmutation if technology opens this possibility when the decision will be taken, expected in 2050. The CTS technology has already been chosen as a vault type building based in spent fuel dry storage. To support the use of this technology, a number of programmes have been completed or are still in progress, mostly concerned about high burnup fuel issues and new cladding materials. These programmes are directly managed by ENRESA alone or in joint venture with other parties, at a national and international level. Apart from that, there are contacts with other countries organisms who share similar interests with Spanish ones. The objectives are: Review of spent fuel data relevant for future storage in Spain; Perform destructive and non-destructive examinations on irradiated and non-irradiated fuel rods relevant to Spanish spent fuel management.

Spent nuclear fuel structural response when subject to an end impact accident

Energy Technology Data Exchange (ETDEWEB)

Tang, D.T.; Guttmann, J. [United States Nuclear Regulatory Commission, Rockville, MD (United States)]|[United States Nuclear Regulatory Commission, Washington, DC (United States); Koeppel, B.J.; Adkins, H.E.

2004-07-01

The US Nuclear Regulatory Commission (USNRC) is responsible for licensing spent fuel storage and transportation systems. A subset of this responsibility is to investigate and understand the structural performance of these systems. Studies have shown that the fuel rods of intact spent fuel assemblies with burn-ups up to 45 gigawatt days per metric ton of uranium (Gwd/MTU) are capable of resisting the normally expected impact loads subjected during drop accident conditions. However, effective cladding thickness for intact spent fuel assemblies with burn ups greater than 45 Gwd/MTU can be reduced due to corrosion. The capability of the fuel rod to withstand the expected loads encountered under normal and accident conditions may also be reduced, given degradation of the material properties under extended use, such as decrease in ductility. The USNRC and Pacific Northwest Laboratory (PNNL) performed computational studies to predict the structural response of spent nuclear fuel in a transport system that is subjected to a hypothetical regulatory impact accident, as defined in 10 CFR71.73. This study performs a structural analysis of a typical high burn up Pressurized Water Reactor (PWR) fuel assembly using the ANSYS {sup registered} ANSYS {sup registered} /LS- DYNA {sup registered} finite element analysis (FEA) code. The material properties used in the analyses were based on expert judgment and included uncertainties. Ongoing experimental programs will reduce the uncertainties. The current evaluations include the pins, spacer grids, and tie plates to assess possible cladding failure/rupture under hypothetical impact accident loading. This paper describes the USNRC and PNNL staff's analytical approach, provides details on the single pin model developed for this assessment, and presents the results.

Pyrochemical head-end treatment for spent nuclear fuels

International Nuclear Information System (INIS)

Bowersox, D.F.

1977-01-01

A program based upon thermodynamic values and scouting experiments at Argonne National Laboratory is proposed for development of a pyrochemical head-end treatment of spent nuclear fuels to replace the proposed chopping and leaching operation in the Purex process. The treatment consists of separation of the cladding from the oxide fuel by dissolution into liquid zinc; oxide reduction of uranium and plutonium and dissolution into a zinc--magnesium alloy; separation of alkali, alkaline earth, and rare earth fission products into a molten salt; and, finally, separation and recovery of the plutonium and uranium in the alloy. Uranium and plutonium would be separated from the fuel cladding and selected fission products in a form readily dissolvable in nitric acid. The head-end process could be developed eventually into an optimum method for recovering uranium, plutonium, and selected fission products and for minimizing wastes as compact, stable solids. Developmental expenses are not known clearly, but the potential advantages of the process are impressive

Development of Methodology and Field Deployable Sampling Tools for Spent Nuclear Fuel Interrogation in Liquid Storage

International Nuclear Information System (INIS)

Berry, T.; Milliken, C.; Martinez-Rodriguez, M.; Hathcock, D.; Heitkamp, M.

2012-01-01

This project developed methodology and field deployable tools (test kits) to analyze the chemical and microbiological condition of the fuel storage medium and determine the oxide thickness on the spent fuel basin materials. The overall objective of this project was to determine the amount of time fuel has spent in a storage basin to determine if the operation of the reactor and storage basin is consistent with safeguard declarations or expectations. This project developed and validated forensic tools that can be used to predict the age and condition of spent nuclear fuels stored in liquid basins based on key physical, chemical and microbiological basin characteristics. Key parameters were identified based on a literature review, the parameters were used to design test cells for corrosion analyses, tools were purchased to analyze the key parameters, and these were used to characterize an active spent fuel basin, the Savannah River Site (SRS) L-Area basin. The key parameters identified in the literature review included chloride concentration, conductivity, and total organic carbon level. Focus was also placed on aluminum based cladding because of their application to weapons production. The literature review was helpful in identifying important parameters, but relationships between these parameters and corrosion rates were not available. Bench scale test systems were designed, operated, harvested, and analyzed to determine corrosion relationships between water parameters and water conditions, chemistry and microbiological conditions. The data from the bench scale system indicated that corrosion rates were dependent on total organic carbon levels and chloride concentrations. The highest corrosion rates were observed in test cells amended with sediment, a large microbial inoculum and an organic carbon source. A complete characterization test kit was field tested to characterize the SRS L-Area spent fuel basin. The sampling kit consisted of a TOC analyzer, a YSI

DEVELOPMENT OF METHODOLOGY AND FIELD DEPLOYABLE SAMPLING TOOLS FOR SPENT NUCLEAR FUEL INTERROGATION IN LIQUID STORAGE

Energy Technology Data Exchange (ETDEWEB)

Berry, T.; Milliken, C.; Martinez-Rodriguez, M.; Hathcock, D.; Heitkamp, M.

2012-06-04

This project developed methodology and field deployable tools (test kits) to analyze the chemical and microbiological condition of the fuel storage medium and determine the oxide thickness on the spent fuel basin materials. The overall objective of this project was to determine the amount of time fuel has spent in a storage basin to determine if the operation of the reactor and storage basin is consistent with safeguard declarations or expectations. This project developed and validated forensic tools that can be used to predict the age and condition of spent nuclear fuels stored in liquid basins based on key physical, chemical and microbiological basin characteristics. Key parameters were identified based on a literature review, the parameters were used to design test cells for corrosion analyses, tools were purchased to analyze the key parameters, and these were used to characterize an active spent fuel basin, the Savannah River Site (SRS) L-Area basin. The key parameters identified in the literature review included chloride concentration, conductivity, and total organic carbon level. Focus was also placed on aluminum based cladding because of their application to weapons production. The literature review was helpful in identifying important parameters, but relationships between these parameters and corrosion rates were not available. Bench scale test systems were designed, operated, harvested, and analyzed to determine corrosion relationships between water parameters and water conditions, chemistry and microbiological conditions. The data from the bench scale system indicated that corrosion rates were dependent on total organic carbon levels and chloride concentrations. The highest corrosion rates were observed in test cells amended with sediment, a large microbial inoculum and an organic carbon source. A complete characterization test kit was field tested to characterize the SRS L-Area spent fuel basin. The sampling kit consisted of a TOC analyzer, a YSI

Comparison of corrosion behavior between fusion cladded and explosive cladded Inconel 625/plain carbon steel bimetal plates

International Nuclear Information System (INIS)

Zareie Rajani, H.R.; Akbari Mousavi, S.A.A.; Madani Sani, F.

2013-01-01

Highlights: ► Both explosive and fusion cladding aggravate the corrosion resistance of Inconel 625. ► Fusion cladding is more detrimental to nonuniform corrosion resistance. ► Single-layered fusion coat does not show any repassivation ability. ► Adding more layers enhance the corrosion resistance of fusion cladding Inconel 625. ► High impact energy spoils the corrosion resistance of explosive cladding Inconel 625. -- Abstract: One of the main concerns in cladding Inconel 625 superalloy on desired substrates is deterioration of corrosion resistance due to cladding process. The present study aims to compare the effect of fusion cladding and explosive cladding procedures on corrosion behavior of Inconel 625 cladding on plain carbon steel as substrate. Also, an attempt has been made to investigate the role of load ratio and numbers of fusion layers in corrosion behavior of explosive and fusion cladding Inconel 625 respectively. In all cases, the cyclic polarization as an electrochemical method has been applied to assess the corrosion behavior. According to the obtained results, both cladding methods aggravate the corrosion resistance of Inconel 625. However, the fusion cladding process is more detrimental to nonuniform corrosion resistance, where the chemical nonuniformity of fusion cladding superalloy issuing from microsegregation, development of secondary phases and contamination of clad through dilution hinders formation of a stable passive layer. Moreover, it is observed that adding more fusion layers can enhance the nonuniform corrosion resistance of fusion cladding Inconel 625, though this resistance still remains weaker than explosive cladding superalloy. Also, the results indicate that raising the impact energy in explosive cladding procedure drops the corrosion resistance of Inconel 625.

Investigation of water-logged spent fuel rods under dry storage conditions

International Nuclear Information System (INIS)

Kohli, R.; Pasupathi, V.

1986-09-01

Tests were conducted to determine the amount of moisture contained in breached, water-logged spent fuel rods and the rate of release. Two well-characterized BWR fuel rods with reactor-induced breaches were tested in a hot cell. These rods contained approximately 6 to 10 g of moisture, most of which was released during heating tests simulating normal cask drying operations. Additional testing with two intentionally defected fuel rods (BWR and PWR) was performed to evaluate the effect of the cladding breach on migration of moisture along the length of the fuel rod. The results showed that the moisture released from reactor-breached spent fuel rods was insufficient to cause degradation of fuel or dry storage system components

Corrosion characteristics of K-claddings

International Nuclear Information System (INIS)

Park, J. Y.; Choi, B. K.; Jung, Y. H.; Jung, Y. H.

2004-01-01

The Improvement of the corrosion resistance of nuclear fuel claddings is the critical issue for the successful development of the high burn-up fuel. KAERI have developed the K-claddings having a superior corrosion resistance by controlling the alloying element addition and optimizing the manufacturing process. The comparative evaluation of the corrosion resistance for K-claddings and the foreign claddings was performed and the effect of the heat treatment on the corrosion behavior of K-claddings was also examined. Corrosion tests were carried out in the conditions of 360 .deg. C pure water, PWR-simulating loop and 400 .deg. C steam, From the results of the corrosion tests, it was found that the corrosion resistance of K-claddings is superior to those of Zry4 and A claddings and K6 showed a better corrosion resistance than K3. The corrosion behavior of K-cladding was strongly influenced by the final annealing rather than the intermediate annealing, and the corrosion resistance increased with decreasing the final annealing temperature

EBR-II spent fuel treatment demonstration project

International Nuclear Information System (INIS)

Benedict, R.W.; Henslee, S.P.

1997-01-01

For approximately 10 years, Argonne National Laboratory was developed a fast reactor fuel cycle based on dry processing. When the US fast reactor program was canceled in 1994, the fuel processing technology, called the electrometallurgical technique, was adapted for treating unstable spent nuclear fuel for disposal. While this technique, which involves electrorefining fuel in a molten salt bath, is being developed for several different fuel categories, its initial application is for sodium-bonded metallic spent fuel. In June 1996, the Department of Energy (DOE) approved a radiation demonstration program in which 100 spent driver assemblies and 25 spent blanket assemblies from the Experimental Breeder Reactor-II (EBR-II) will be treated over a three-year period. This demonstrated will provide data that address issues in the National Research Council's evaluation of the technology. The planned operations will neutralize the reactive component (elemental sodium) in the fuel and produce a low enriched uranium product, a ceramic waste and a metal waste. The fission products and transuranium elements, which accumulate in the electrorefining salt, will be stabilized in the glass-bonded ceramic waste form. The stainless steel cladding hulls, noble metal fission products, and insoluble residues from the process will be stabilized in a stainless steel/zirconium alloy. Upon completion of a successful demonstration and additional environmental evaluation, the current plans are to process the remainder of the DOE sodium bonded fuel

The Effect of Peak Temperatures and Hoop Stresses on Hydride Reorientations of Zirconium Alloy Cladding Tubes under Interim Dry Storage Condition

International Nuclear Information System (INIS)

Cha, Hyun Jin; Jang, Ki Nam; Kim, Kyu Tae

2016-01-01

In this study, the effect of peak temperatures and hoop tensile stresses on hydride reorientation in cladding was investigated. It was shown that the 250ppm-H specimens generated larger radial hydride fractions and longer radial hydrides than the 500ppm-H ones. The precipitated hydride in radial direction severely degrades mechanical properties of spent fuel rod. Hydride reorientation is related to cladding material, cladding temperature, hydrogen contents, thermal cycling, hoop stress and cooling rate. US NRC established the regulation on cladding temperature during the dry storage, which is the maximum fuel cladding temperature should not exceed 400 .deg. C for all fuel burnups under normal conditions of storage. However, if it is proved that the best estimate cladding hoop stress is equal to or less than 90MPa for the temperature limit proposed, a higher short-term temperature limit is allowed for low burnup fuel. In this study, 250ppm and 500ppm hydrogen-charged Zr-Nb alloy cladding tubes were selected to evaluate the effect of peak temperatures and hoop tensile stresses on the hydride reorientation during the dry storage. In order to evaluate threshold stresses in relation to various peak temperatures, four peak temperatures of 250, 300, 350, and 400 .deg. C and three tensile hoop stresses of 80, 100, 120MPa were selected.

CASTI handbook of cladding technology. 2. ed.

International Nuclear Information System (INIS)

Smith, L.; Celant, M.

2000-01-01

This updated (2000) CASTI handbook covers all aspects of clad products - the different means of manufacture, properties and applications in various industries. Topics include: an introduction to cladding technology, clad plate, clad pipes, bends, clad fittings, specification requirements of clad products, welding clad products, clad product application and case histories from around the world. Unique to this book is the documentation of case histories of major cladding projects from around the world and how the technology of that day has withstood the demands of time. Filled with over 100 photos and graphics illustrating the various cladding technology examples and products, this book truly documents the most recent technologies in the field of cladding technology used worldwide

Thermal-hydraulic analyses of the TN-24P cask loaded with consolidated and unconsolidated spent nuclear fuel

International Nuclear Information System (INIS)

Michener, T.E.; McKinnon, M.A.; Rector, D.R.; Creer, J.M.

1989-06-01

This paper presents the results of comparisons of COBRA-SFS (spent fuel storage) temperature predictions with experimental data from the TN-24P (Transnuclear) spent fuel storage cask loaded with unconsolidated and consolidated spent PWR fuel. Peak cladding temperature predictions using the COBRA-SFS code are compared with test data and predicted axial and radial temperature distributions are compared with measured temperature profiles. The pre-test accuracy of the COBRA-SFS code in predicting temperature distributions is discussed, along with the effect of post-test model improvements on temperature predictions. This paper also briefly describes the COBRA-SFS code, which is designed to accurately predict flow and temperature distributions in spent nuclear fuel storage and transportation systems. 6 refs., 14 figs

Adaptation of fuel code for light water reactor with austenitic steel rod cladding

International Nuclear Information System (INIS)

Gomes, Daniel de Souza; Silva, Antonio Teixeira; Giovedi, Claudia

2015-01-01

Light water reactors were used with steel as nuclear fuel cladding from 1960 to 1980. The high performance proved that the use of low-carbon alloys could substitute the current zirconium alloys. Stainless steel is an alternative that can be used as cladding. The zirconium alloys replaced the steel. However, significant experiences in-pile occurred, in commercial units such as Haddam Neck, Indian Point, and Yankee experiences. Stainless Steel Types 347 and 348 can be used as cladding. An advantage of using Stainless Steel was evident in Fukushima when a large number of hydrogens was produced at high temperatures. The steel cladding does not eliminate the problem of accumulating free hydrogen, which can lead to a risk of explosion. In a boiling water reactor, environments easily exist for the attack of intergranular corrosion. The Stainless Steel alloys, Types 321, 347, and 348, are stabilized against attack by the addition of titanium, niobium, or tantalum. The steel Type 348 is composed of niobium, tantalum, and cobalt. Titanium preserves type 321, and niobium additions stabilize type 347. In recent years, research has increased on studying the effects of irradiation by fast neutrons. The impact of radiation includes changes in flow rate limits, deformation, and ductility. The irradiation can convert crystalline lattices into an amorphous structure. New proposals are emerging that suggest using a silicon carbide-based fuel rod cladding or iron-chromium-aluminum alloys. These materials can substitute the classic zirconium alloys. Once the steel Type 348 was chosen, the thermal and mechanical properties were coded in a library of functions. The fuel performance codes contain all features. A comparative analysis of the steel and zirconium alloys was made. The results demonstrate that the austenitic steel alloys are the viable candidates for substituting the zirconium alloys. (author)

Adaptation of fuel code for light water reactor with austenitic steel rod cladding

Energy Technology Data Exchange (ETDEWEB)

Gomes, Daniel de Souza; Silva, Antonio Teixeira, E-mail: dsgomes@ipen.br, E-mail: teixeira@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Giovedi, Claudia, E-mail: claudia.giovedi@labrisco.usp.br [Universidade de Sao Paulo (POLI/USP), Sao Paulo, SP (Brazil). Lab. de Analise, Avaliacao e Gerenciamento de Risco

2015-07-01

Light water reactors were used with steel as nuclear fuel cladding from 1960 to 1980. The high performance proved that the use of low-carbon alloys could substitute the current zirconium alloys. Stainless steel is an alternative that can be used as cladding. The zirconium alloys replaced the steel. However, significant experiences in-pile occurred, in commercial units such as Haddam Neck, Indian Point, and Yankee experiences. Stainless Steel Types 347 and 348 can be used as cladding. An advantage of using Stainless Steel was evident in Fukushima when a large number of hydrogens was produced at high temperatures. The steel cladding does not eliminate the problem of accumulating free hydrogen, which can lead to a risk of explosion. In a boiling water reactor, environments easily exist for the attack of intergranular corrosion. The Stainless Steel alloys, Types 321, 347, and 348, are stabilized against attack by the addition of titanium, niobium, or tantalum. The steel Type 348 is composed of niobium, tantalum, and cobalt. Titanium preserves type 321, and niobium additions stabilize type 347. In recent years, research has increased on studying the effects of irradiation by fast neutrons. The impact of radiation includes changes in flow rate limits, deformation, and ductility. The irradiation can convert crystalline lattices into an amorphous structure. New proposals are emerging that suggest using a silicon carbide-based fuel rod cladding or iron-chromium-aluminum alloys. These materials can substitute the classic zirconium alloys. Once the steel Type 348 was chosen, the thermal and mechanical properties were coded in a library of functions. The fuel performance codes contain all features. A comparative analysis of the steel and zirconium alloys was made. The results demonstrate that the austenitic steel alloys are the viable candidates for substituting the zirconium alloys. (author)

Loss of cooling accident simulation of nuclear power station spent-fuel pool

Energy Technology Data Exchange (ETDEWEB)

Lee, M.; Liang, K-S., E-mail: mlee@ess.nthu.edu.tw, E-mail: ksliang_1@hotmail.com [National Tsing Hua Univ., Hsinchu, Taiwan (China); Lin, K-Y., E-mail: syrup760914@gmail.com [Taiwan Power Company, Taiwan (China)

2014-07-01

The core melt down accident of Fukushima Nuclear Power Station on March 11th, 2011 alerted nuclear industry that the long term loss of cooling of spent fuel pool may need some attention. The target plant analyzed is the Chinshan Nuclear Power Station of Taiwan Power Company. The 3-Dimensional RELAP5 input deck of the spent fuel pool of the station is built. The results indicate that spent fuel of Chinshan Nuclear Power Station is uncovered at 6.75 days after an accident of loss cooling takes place and cladding temperature rises above 2,200{sup o}F around 8 days. The time is about 13 hours earlier than the results predicted using simple energy balance method. The results also show that the impact of Counter Current Flow Limitation (CCFL) and radiation heat transfer model is marginal. (author)

Impact of Aluminum on Anticipated Corrosion in a Flooded spent nuclear fuel Multi -Canister Overpack

International Nuclear Information System (INIS)

DUNCAN, D.R.

1999-01-01

Corrosion reactions in a flooded MCO are examined to determine the impact of aluminum corrosion products (from aluminum basket grids and spacers) on bound water estimates and subsequent fuel/environment reactions during storage. The mass and impact of corrosion products were determined to be insignificant, validating the choice of aluminum as an MCO component and confirming expectations that no changes to the Technical Databook or particulate mass or water content are necessary

Insights from a comprehensive evaluation of risk at spent fuel pools at decommissioning nuclear power plants in the U.S

International Nuclear Information System (INIS)

Kelly, G.; Palla, R.; Cheok, M.; Parry, G.

2001-01-01

Recently, the U.S. Nuclear Regulatory Commission (NRC) undertook the first comprehensive safety assessment (the study) of spent fuel pools at decommissioning nuclear power plants in the United States. Previous NRC studies of spent fuel pools applied only to commercial nuclear operating reactors. The NRC staff made site visits to four decommissioning sites, and determined that the configurations at the decommissioning plants were very different from that assumed in operating reactor spent fuel pool safety assessments previously performed. The safety assessment will help determine the technical basis for rule making for emergency preparedness, security, and indemnification for decommissioning reactors. The scenario investigated by the safety assessment is one where the pool inventory is lost, spent fuel is uncovered, the fuel heats up, rapid oxidation of the zirconium fuel cladding occurs, and a fuel clad zirconium fire commences, which results in significant off-site doses to the public. The assessment investigated a wide range of internal and external initiating events such as loss of pool cooling, seismic, fire, loss-of-offsite-power, heavy load drop, tornado missile, aircraft impact, and loss of inventory events. The assessment developed conditional recovery probabilities for extended recovery periods. Comparison to the U.S. NRC Safety Goals is made. (author)

Results from Cycles 1 and 2 of NNWSI Series 2 spent fuel dissolution tests

International Nuclear Information System (INIS)

Wilson, C.N.

1987-05-01

PWR spent fuel rod segments from the H.B. Robinson Unit 2 and Turkey Point Unit 3 reactors were leach tested in Nevada Nuclear Waste Storage Investigations (NNWSI) reference J-13 water under ambient hot cell conditions. The test matrix included bare fuel plus the cladding, rod segments with artificially induced cladding defects, and undefected rod segments. Radionuclide release results are presented and discussed. The actinides Pu, Am, Cm and Np appear to have been released congruently as the UO 2 oxide fuel matrix dissolved. Preferential U release measured in certain tests may be related to dissolution of oxidized UO/sub 2+x/ from the fuel surface, and/or greater solubility (and mobility) of U relative to the other actinides within defected cladding specimens. Uranium solubility measured in the J-13 water was much greater then that measured in deionized water in previous tests. All of the principal fission products analyzed ( 137 Cs, 129 I, 99 Tc and 90 Sr) were released preferentially relative to the actinides. Preferential release of activation product 14 C was also measured, with a portion of the 14 C release appearing to originate from the cladding exterior surface. Much greater fractional fuel dissolution appeared to have occurred with bare fuel particles than from fuel contained in defected cladding. Actinide release from test specimens containing small (∼200 μm) laser-drilled holes through the cladding was not significantly greater than from undefected specimens

Vacuum pyrolysis and hydrometallurgical process for the recovery of valuable metals from spent lithium-ion batteries

International Nuclear Information System (INIS)

Sun, Liang; Qiu, Keqiang

2011-01-01

Highlights: → The cathode active materials LiCoO 2 from spent lithium-ion batteries peeled completely from aluminum foils by vacuum pyrolysis and hydrometallurgical process. → The aluminum foils were excellent without damage after vacuum pyrolysis. → The pyrolysis products organic fluorine compounds from organic electrolyte and binder were collected and enriched. → High leaching efficiencies of cobalt and lithium were obtained with H 2 SO 4 and H 2 O 2 . - Abstract: Spent lithium-ion batteries contain lots of strategic resources such as cobalt and lithium together with other hazardous materials, which are considered as an attractive secondary resource and environmental contaminant. In this work, a novel process involving vacuum pyrolysis and hydrometallurgical technique was developed for the combined recovery of cobalt and lithium from spent lithium-ion batteries. The results of vacuum pyrolysis of cathode material showed that the cathode powder composing of LiCoO 2 and CoO peeled completely from aluminum foils under the following experimental conditions: temperature of 600 o C, vacuum evaporation time of 30 min, and residual gas pressure of 1.0 kPa. Over 99% of cobalt and lithium could be recovered from peeled cobalt lithium oxides with 2 M sulfuric acid leaching solution at 80 o C and solid/liquid ratio of 50 g L -1 for 60 min. This technology offers an efficient way to recycle valuable materials from spent lithium-ion batteries, and it is feasible to scale up and help to reduce the environmental pollution of spent lithium-ion batteries.

Vacuum pyrolysis and hydrometallurgical process for the recovery of valuable metals from spent lithium-ion batteries

Energy Technology Data Exchange (ETDEWEB)

Sun, Liang [College of Chemistry and Chemical Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Resources Chemistry of Nonferrous Metals, Central South University, Ministry of Education of the People' s Republic of China (China); Qiu, Keqiang, E-mail: qiuwhs@sohu.com [College of Chemistry and Chemical Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Resources Chemistry of Nonferrous Metals, Central South University, Ministry of Education of the People' s Republic of China (China)

2011-10-30

Highlights: {yields} The cathode active materials LiCoO{sub 2} from spent lithium-ion batteries peeled completely from aluminum foils by vacuum pyrolysis and hydrometallurgical process. {yields} The aluminum foils were excellent without damage after vacuum pyrolysis. {yields} The pyrolysis products organic fluorine compounds from organic electrolyte and binder were collected and enriched. {yields} High leaching efficiencies of cobalt and lithium were obtained with H{sub 2}SO{sub 4} and H{sub 2}O{sub 2}. - Abstract: Spent lithium-ion batteries contain lots of strategic resources such as cobalt and lithium together with other hazardous materials, which are considered as an attractive secondary resource and environmental contaminant. In this work, a novel process involving vacuum pyrolysis and hydrometallurgical technique was developed for the combined recovery of cobalt and lithium from spent lithium-ion batteries. The results of vacuum pyrolysis of cathode material showed that the cathode powder composing of LiCoO{sub 2} and CoO peeled completely from aluminum foils under the following experimental conditions: temperature of 600 {sup o}C, vacuum evaporation time of 30 min, and residual gas pressure of 1.0 kPa. Over 99% of cobalt and lithium could be recovered from peeled cobalt lithium oxides with 2 M sulfuric acid leaching solution at 80 {sup o}C and solid/liquid ratio of 50 g L{sup -1} for 60 min. This technology offers an efficient way to recycle valuable materials from spent lithium-ion batteries, and it is feasible to scale up and help to reduce the environmental pollution of spent lithium-ion batteries.

Evaluation of cover gas impurities and their effects on the dry storage of LWR [light-water reactor] spent fuel

International Nuclear Information System (INIS)

Knoll, R.W.; Gilbert, E.R.

1987-11-01

The purposes of this report are to (1) identify the sources of impurity gases in spent fuel storage casks; (2) identify the expected concentrations and types of reactive impurity gases from these sources over an operating lifetime of 40 years; and (3) determine whether these impurities could significantly degrade cladding or exposed fuel during this period. Four potential sources of impurity gases in the helium cover gas in operating casks were identified and evaluated. Several different bounding cases have been considered, where the reactive gas inventory is either assumed to be completely gettered by the cladding or where all oxygen is assumed to react completely with the exposed fuel. It is concluded that the reactive gas inventory will have no significant effect on the cladding unless all available oxygen reacts with the UO 2 fuel to produce U 3 O 8 at one or two cladding breaches. Based on Zircaloy oxidation data, the oxygen inventory in a fully loaded pressurized water reactor cask such as the Castor-V/21 will be gettered by the Zircaloy cladding in about 1 year if the peak cladding temperature within the task is ≥300 0 C. Only a negligible decrease in the thickness of the cladding would result. 24 refs., 4 tabs

Cladding creepdown model for FRAPCON-2

International Nuclear Information System (INIS)

Shah, V.N.; Tolli, J.E.

1985-02-01

This report presents a cladding deformation model developed to analyze cladding creepdown during steady state operation in both a pressurized water reactor (PWR) and a boiling water reactor (BWR). This model accounts for variations in zircaloy cladding heat treatment; cold worked and stress relieved material, typically used in a PWR, and fully recrystallized material, typically used in a BWR. The model calculates cladding creepdown as a function of hoop stress, fast neutron flux, exposure time, and temperature. This report also presents a comparison between cladding creep calculations by this model and corresponding measurements from the KWU/CE program, ORNL HOBBIE experiments, and EPRI/Westinghouse Engineering cooperative project. The comparisons show that the model calculates cladding creep strains well. The analyses of non-fueled rods by FRAPCON-2 show that the cladding creepdown model was correctly incorporated. Also, analysis of a PWR rod test case shows that the FRAPCON-2 code can analyze pellet-cladding mechanical interaction caused by cladding creepdown and fuel swelling

Microstructure and Mechanical Properties of Laser Clad and Post-cladding Tempered AISI H13 Tool Steel

Science.gov (United States)

Telasang, Gururaj; Dutta Majumdar, Jyotsna; Wasekar, Nitin; Padmanabham, G.; Manna, Indranil

2015-05-01

This study reports a detailed investigation of the microstructure and mechanical properties (wear resistance and tensile strength) of hardened and tempered AISI H13 tool steel substrate following laser cladding with AISI H13 tool steel powder in as-clad and after post-cladding conventional bulk isothermal tempering [at 823 K (550 °C) for 2 hours] heat treatment. Laser cladding was carried out on AISI H13 tool steel substrate using a 6 kW continuous wave diode laser coupled with fiber delivering an energy density of 133 J/mm2 and equipped with a co-axial powder feeding nozzle capable of feeding powder at the rate of 13.3 × 10-3 g/mm2. Laser clad zone comprises martensite, retained austenite, and carbides, and measures an average hardness of 600 to 650 VHN. Subsequent isothermal tempering converted the microstructure into one with tempered martensite and uniform dispersion of carbides with a hardness of 550 to 650 VHN. Interestingly, laser cladding introduced residual compressive stress of 670 ± 15 MPa, which reduces to 580 ± 20 MPa following isothermal tempering. Micro-tensile testing with specimens machined from the clad zone across or transverse to cladding direction showed high strength but failure in brittle mode. On the other hand, similar testing with samples sectioned from the clad zone parallel or longitudinal to the direction of laser cladding prior to and after post-cladding tempering recorded lower strength but ductile failure with 4.7 and 8 pct elongation, respectively. Wear resistance of the laser surface clad and post-cladding tempered samples (evaluated by fretting wear testing) registered superior performance as compared to that of conventional hardened and tempered AISI H13 tool steel.

Management of waste cladding hulls. Part II. An assessment of zirconium pyrophoricity and recommendations for handling waste hulls

International Nuclear Information System (INIS)

Kullen, B.J.; Levitz, N.M.; Steindler, M.J.

1977-11-01

This report reviews experience and research related to the pyrophoricity of zirconium and zirconium alloys. The results of recent investigations of the behavior of Zircaloy and some observations of industrial handling and treatment of Zircaloy tubing and scrap are also discussed. A model for the management of waste Zircaloy cladding hulls from light water reactor fuel reprocessing is offered, based on an evaluation of the reviewed information. It is concluded that waste Zircaloy cladding hulls do not constitute a pyrophoric hazard if, following the model flow sheet, finely divided metal is oxidized during the management procedure. Steps alternative to the model are described which yield zirconium in deactivated form and also accomplish varying degrees of transuranic decontamination. Information collected into appendixes is (1) a collation of zirconium pyrophoricity data from the literature, (2) calculated radioactivity contents in Zircaloy cladding hulls from spent LWR fuels, and (3) results of a laboratory study on volatilization of zirconium from Zircaloy using HCl or Cl 2

A New Material Constitutive Model for Predicting Cladding Failure

Energy Technology Data Exchange (ETDEWEB)

Rashid, Joe; Dunham, Robert [ANATECH Corp., San Diego, CA (United States); Rashid, Mark [University of California Davis, Davis, CA (United States); Machiels, Albert [EPRI, Palo Alto, CA (United States)

2009-06-15

An important issue in fuel performance and safety evaluations is the characterization of the effects of hydrides on cladding mechanical response and failure behavior. The hydride structure formed during power operation transforms the cladding into a complex multi-material composite, with through-thickness concentration profile that causes cladding ductility to vary by more than an order of magnitude between ID and OD. However, current practice of mechanical property testing treats the cladding as a homogeneous material characterized by a single stress-strain curve, regardless of its hydride morphology. Consequently, as irradiation conditions and hydrides evolution change, new material property testing is required, which results in a state of continuous need for valid material property data. A recently developed constitutive model, treats the cladding as a multi-material composite in which the metal and the hydride platelets are treated as separate material phases with their own elastic-plastic and fracture properties and interacting at their interfaces with appropriate constraint conditions between them to ensure strain and stress compatibility. An essential feature of the model is a multi-phase damage formulation that models the complex interaction between the hydride phases and the metal matrix and the coupled effect of radial and circumferential hydrides on cladding stress-strain response. This gives the model the capability of directly predicting cladding failure progression during the loading event and, as such, provides a unique tool for constructing failure criteria analytically where none could be developed by conventional material testing. Implementation of the model in a fuel behavior code provides the capability to predict in-reactor operational failures due to PCI or missing pellet surfaces (MPS) without having to rely on failure criteria. Even, a stronger motivation for use of the model is in the transportation accidents analysis of spent fuel

Zirconium-barrier cladding attributes

International Nuclear Information System (INIS)

Rosenbaum, H.S.; Rand, R.A.; Tucker, R.P.; Cheng, B.; Adamson, R.B.; Davies, J.H.; Armijo, J.S.; Wisner, S.B.

1987-01-01

This metallurgical study of Zr-barrier fuel cladding evaluates the importance of three salient attributes: (1) metallurgical bond between the zirconium liner and the Zircaloy substrate, (2) liner thickness (roughly 10% of the total cladding wall), and (3) softness (purity). The effect that each of these attributes has on the pellet-cladding interaction (PCI) resistance of the Zr-barrier fuel was studied by a combination of analytical model calculations and laboratory experiments using an expanding mandrel technique. Each of the attributes is shown to contribute to PCI resistance. The effect of the zirconium liner on fuel behavior during off-normal events in which steam comes in contact with the zirconium surface was studied experimentally. Simulations of loss-of-coolant accident (LOCA) showed that the behavior of Zr-barrier cladding is virtually indistinguishable from that of conventional Zircaloy cladding. If steam contacts the zirconium liner surface through a cladding perforation and the fuel rod is operated under normal power conditions, the zirconium liner is oxidized more rapidly than is Zircaloy, but the oxidation rate returns to the rate of Zircaloy oxidation when the oxide phase reaches the zirconium-Zircaloy metallurgical bond

Development of high performance cladding materials

International Nuclear Information System (INIS)

Park, Jeong Yong; Jeong, Y. H.; Park, S. Y.

2010-04-01

The irradiation test for HANA claddings conducted and a series of evaluation for next-HANA claddings as well as their in-pile and out-of pile performances tests were also carried out at Halden research reactor. The 6th irradiation test have been completed successfully in Halden research reactor. As a result, HANA claddings showed high performance, such as corrosion resistance increased by 40% compared to Zircaloy-4. The high performance of HANA claddings in Halden test has enabled lead test rod program as the first step of the commercialization of HANA claddings. DB has been established for thermal and LOCA-related properties. It was confirmed from the thermal shock test that the integrity of HANA claddings was maintained in more expanded region than the criteria regulated by NRC. The manufacturing process of strips was established in order to apply HANA alloys, which were originally developed for the claddings, to the spacer grids. 250 kinds of model alloys for the next-generation claddings were designed and manufactured over 4 times and used to select the preliminary candidate alloys for the next-generation claddings. The selected candidate alloys showed 50% better corrosion resistance and 20% improved high temperature oxidation resistance compared to the foreign advanced claddings. We established the manufacturing condition controlling the performance of the dual-cooled claddings by changing the reduction rate in the cold working steps

Thermal test and analysis of a spent fuel storage cask

International Nuclear Information System (INIS)

Yamakawa, H.; Gomi, Y.; Ozaki, S.; Kosaki, A.

1993-01-01

A thermal test simulated with full-scale cask model for the normal storage was performed to verify the storage skill of the spent fuels of the cask. The maximum temperature at each point in the test was lower than the allowable temperature. The integrity of the cask was maintained. It was observed that the safety of containment system was also kept according to the check of the seal before and after the thermal test. Therefore it was shown that using the present skill, it is possible to store spent fuels in the dry-type cask safely. Moreover, because of the good agreement between analysis and experimental results, it was shown that the analysis model was successfully established to estimate the temperature distribution of the fuel cladding and the seal portion. (J.P.N.)

Development of the down-ender and the spent fuel rod cutting device

International Nuclear Information System (INIS)

Kim, S. H.; Yoon, Ji Sup; Kim, Young Hwan; Hoo, Jung Jae; Hong, Dong Hee; Kim, Do Woo

2000-07-01

It is necessary to disassemble the spent fuel assembly for the recycling of the PWR spent fuels. The spent fuel disassembling process includes transportation and handling of the spent fuel assembly, extraction and cutting of the spent fuel rods, and extraction of the spent fuel pellets(decladding). In this study, the downender of the spent fuel assembly and the spent fuel rod cutting device have been developed. The downender is used to change the posture of the spent fuel assembly from the vertical to the horizontal directions, prior to extracting the fuel rods. The concepts of the remote operation and maintenance has been introduced in the design of the downender. Also, the several design consideration has been given such as the reliable adaptation of the vertically accessing the assembly to the device, the minimization of the shock force when settling down the assembly, and the interface with the rod extraction device without intermittent operation. The spent fuel rod cutting device using a tube cutter is developed for cutting the fuel rods to the suitable size. In designing this device, the mechanical property of the spent fuel rod is examined such as the strength of the clad material and the optimal size of the rod for the extracting process. Also, several cutting methods, which are commercially available, are investigated and tested in terms of the durability, the deformation on the cutting surface of the rods, and the amount of the generated debris, and the fire risk. As like the downender, the design of this device accommodates the concepts of the remote operation and maintenance

Assessment of spent WWER-440 fuel performance under long-term storage conditions

Energy Technology Data Exchange (ETDEWEB)

Takats, F [TS Enercon Kft. (Hungary)

2012-07-01

Paks Nuclear Power Plant is the only NPP in Hungary. It has four WWER-440 type reactor units. The fresh fuel is imported from Russia so far. The spent fuel assemblies were shipped back to Russia until 1997 after about 6 years cooling at the plant. A dry storage facility (MVDS type) has been constructed and is operational since then. By 1 January 2008, there were 5107 assemblies in dry storage. The objectives are: 1) Wet AR storage of spent fuel from the NPP Paks: Measurements of conditions for spent fuel storage in the at-reactor (AR) storage pools of Paks NPP (physical and chemical characteristics of pool water, corrosion product data); Measurements and visual control of storage pool component characteristics; Evaluation of storage characteristics and conditions with respect to long-term stability (corrosion of fuel cladding, construction materials); 2) Dry AFR storage at Paks NPP: Calculation and measurement of spent fuel conditions during the transfer from the storage pool to the modular vault dry storage (MVDS) on the site; Calculation and measurement of spent fuel conditions during the preparation of fuel for dry storage (drying process), such as crud release, activity build-up; Measurement of spent fuel conditions during the long-term dry storage, activity data in the storage tubes and amount of crud.

BWR fuel clad behaviour following LOCA

International Nuclear Information System (INIS)

Chaudhry, S.M.; Vyas, K.N.; Dinesh Babu, R.

1996-01-01

Flow and pressure through the fuel coolant channel reduce rapidly following a loss of coolant accident. Due to stored energy and decay heat, fuel and cladding temperatures rise rapidly. Increase in clad temperature causes deterioration of mechanical properties of clad material. This coupled with increase of pressure inside the cladding due to accumulation of fission gases and de-pressurization of coolant causes the cladding to balloon. This phenomenon is important as it can reduce or completely block the flow passages in a fuel assembly causing reduction of emergency coolant flow. Behaviour of a BWR clad is analyzed in a design basis LOCA. Fuel and clad temperatures following a LOCA are calculated. Fission gas release and pressure is estimated using well established models. An elasto-plastic analysis of clad tube is carried out to determine plastic strains and corresponding deformations using finite-element technique. Analysis of neighbouring pins gives an estimate of flow areas available for emergency coolant flow. (author). 7 refs, 6 figs, 3 tabs

Cladding Alloys for Fluoride Salt Compatibility

Energy Technology Data Exchange (ETDEWEB)

Muralidharan, Govindarajan [ORNL; Wilson, Dane F [ORNL; Walker, Larry R [ORNL; Santella, Michael L [ORNL; Holcomb, David Eugene [ORNL

2011-06-01

This report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for cladding large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high-power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for cladding inaccessible surfaces such as the interior surfaces of heat exchangers. An initial evaluation for performed on the quality of nickel claddings processed using the two selected cladding techniques.

Cladding Effects on Structural Integrity of Nuclear Components

International Nuclear Information System (INIS)

Sattari-Far, Iradi; Andersson, Magnus

2006-06-01

Based on this study, the following conclusions and recommendations can be made: Due to significant differences in the thermal and mechanical properties between the austenitic cladding and the ferritic base metal, residual stresses are induced in the cladding and the underlying base metal. These stresses are left in clad components even after Post-Weld Heat Treatment (PWHT). The different restraint conditions of the clad component have a minor influence on the magnitude of the cladding residual stresses in the cladding layer. The thickness of the clad object is the main impacting geometrical dimension in developing cladding residual stresses. A clad object having a base material thickness exceeding 10 times the cladding thickness would be practically sufficient to introduce cladding residual stresses of a thick reactor pressure vessel. For a clad component that received PWHT, the peak tensile stress is in the cladding layer, and the residual stresses in the underlying base material are negligible. However, for clad components not receiving PWHT, for instance the repair welding of the cladding, the cladding residual stresses of tensile type exist even in the base material. This implies a higher risk for underclad cracking for clad repairs that received no PWHT. For certain clad geometries, like nozzles, the profile of the cladding residual stresses depends on the clad thickness and position, and significant tensile stresses can also exist in the base material. Based on different measurements reported in the literature, a value of 150 GPa can be used as Young's Modulus of the austenitic cladding material at room temperature. The control measurements of small samples from the irradiated reactor pressure vessel head did not reveal a significant difference of Young's Modulus between the irradiated and the unirradiated cladding material condition. No significant differences between the axial and tangential cladding residual stresses are reported in the measurement of

An electrochemical investigation of the corrosion behavior of aluminum alloys in chloride containing solutions

International Nuclear Information System (INIS)

Campos Filho, Jorge Eustaquio de

2005-01-01

Aluminum alloys have been used as cladding materials for nuclear fuel in research reactors due to its corrosion resistance. Aluminum owes its good corrosion resistance to a protective barrier oxide film formed and strongly bonded to its surface. In pool type TRIGA IPR-R1 reactor, located at Centro de Desenvolvimento da Tecnologia Nuclear in Belo Horizonte, previous immersion coupon tests revealed that aluminum alloys suffer from pitting corrosion, in spite of high quality of water control. Corrosion attack is initiated by breaking the protective oxide film on aluminum alloy surface. Chloride ions can break this oxide film and stimulate metal dissolution. In this study the aluminum alloys 1050, 5052 and 6061 were used to evaluate their corrosion behavior in chloride containing solutions. The electrochemical techniques used were potentiodynamic anodic polarization and cyclic polarization. Results showed that aluminum alloys 5052 and 6061 present similar corrosion resistance in low chloride solutions (0,1 ppm NaCl) and in reactor water but both alloys are less resistant in high chloride solution (1 ppm NaCl). Aluminum alloy 1050 presented similar behavior in the three electrolytes used, regarding to pitting corrosion, indicating that the concentration of the chloride ions was not the only variable to influence its corrosion susceptibility. (author)

Electra-Clad

Energy Technology Data Exchange (ETDEWEB)

NONE

2006-05-04

The study relates to the use of building-integrated photovoltaics. The Electra-Clad project sought to use steel-based cladding as a substrate for direct fabrication of a fully integrated solar panel of a design similar to the ICP standard glass-based panel. The five interrelated phases of the project are described. The study successfully demonstrated that the principles of the panel design are achievable and sound. But, despite intensive trials, a commercially realistic solar performance has not been achieved: the main failing was the poor solar conversion efficiency as the active area of the panel was increased in size. The problem lies with the coating used on the steel cladding substrates and it was concluded that a new type of coating will be required. ICP Solar Technologies UK carried out the work under contract to the DTI.

Standard guide for characterization of spent nuclear fuel in support of geologic repository disposal

CERN Document Server

American Society for Testing and Materials. Philadelphia

2009-01-01

1.1 This guide provides guidance for the types and extent of testing that would be involved in characterizing the physical and chemical nature of spent nuclear fuel (SNF) in support of its interim storage, transport, and disposal in a geologic repository. This guide applies primarily to commercial light water reactor (LWR) spent fuel and spent fuel from weapons production, although the individual tests/analyses may be used as applicable to other spent fuels such as those from research and test reactors. The testing is designed to provide information that supports the design, safety analysis, and performance assessment of a geologic repository for the ultimate disposal of the SNF. 1.2 The testing described includes characterization of such physical attributes as physical appearance, weight, density, shape/geometry, degree, and type of SNF cladding damage. The testing described also includes the measurement/examination of such chemical attributes as radionuclide content, microstructure, and corrosion product c...

Spent fuel and fuel pool component integrity. Annual report, FY 1979

International Nuclear Information System (INIS)

Johnson, A.B. Jr.; Bailey, W.J.; Schreiber, R.E.; Kustas, F.M.

1980-05-01

International meetings under the BEFAST program and under INFCE Working Group No. 6 during 1978 and 1979 continue to indicate that no cases of fuel cladding degradation have developed on pool-stored fuel from water reactors. A section from a spent fuel rack stand, exposed for 1.5 y in the Yankee Rowe (PWR) pool had 0.001- to 0.003-in.-deep (25- to 75-μm) intergranular corrosion in weld heat-affected zones but no evidence of stress corrosion cracking. A section of a 304 stainless steel spent fuel storage rack exposed 6.67 y in the Point Beach reactor (PWR) spent fuel pool showed no significant corrosion. A section of 304 stainless steel 8-in.-dia pipe from the Three Mile Island No. 1 (PWR) spent fuel pool heat exchanger plumbing developed a through-wall crack. The crack was intergranular, initiating from the inside surface in a weld heat-affected zone. The zone where the crack occurred was severely sensitized during field welding. The Kraftwerk Union (Erlangen, GFR) disassembled a stainless-steel fuel-handling machine that operated for 12 y in a PWR (boric acid) spent fuel pool. There was no evidence of deterioration, and the fuel-handling machine was reassembled for further use. A spent fuel pool at a Swedish PWR was decontaminated. The procedure is outlined in this report

Spent fuel disposal problem in Bulgaria

Energy Technology Data Exchange (ETDEWEB)

Milanov, M; Stefanova, I [Bylgarska Akademiya na Naukite, Sofia (Bulgaria). Inst. za Yadrena Izsledvaniya i Yadrena Energetika

1994-12-31

The internationally agreed basic safety principles and criteria for spent fuel (SF) and high level waste (HLW) disposal are outlined. In the framework of these principles the specific problems of Bulgaria described in the `National Concept for Radioactive Waste Management and Disposal in Republic of Bulgaria` are discussed. The possible alternatives for spent fuel management are: (1) sending the spent fuel for disposal in other country; (2) once-through cycle and (3) closed fuel cycle. A mixed solution of the problem is implemented in Bulgaria. According to the agreement between Bulgaria and former Soviet Union a part of the spent fuel has been returned to Russia. The once-through and closed-fuel cycle are also considered. The projected cumulated amount of spent fuel is estimated for two cases: (1) the six units of Kozloduy NPP are in operation till the end of their lifetime (3300 tHM) and (2) low estimate (2700 tHM) - only units 5 and 6 are operated till the end of their lifetime. The reprocessing of the total amount of 3300 tHM will lead to the production of about 370 m{sup 3} vitrified high level wastes. Together with the HLW about 1850 m{sup 3} cladding hulls and 7800 m{sup 3} intermediate-level wastes will be generated, which should be disposed off in deep geological repository. The total production of radioactive waste in once-through cycle is 181 000 m{sup 3}, and in closed cycle - 190 000 m{sup 3}. Geological investigations are performed resulting in categorization of the territory of the country based on geological, geotechnical and hydrogeological conditions. This will facilitate the choice of the most suitable location for deep geological repository. 7 figs., 11 refs.

Unirradiated cladding rip-propagation tests

International Nuclear Information System (INIS)

Hu, W.L.; Hunter, C.W.

1981-04-01

The size of cladding rips which develop when a fuel pin fails can affect the subassembly cooling and determine how rapidly fuel escapes from the pin. The object of the Cladding Rip Propagation Test (CRPT) was to quantify the failure development of cladding so that a more realistic fuel pin failure modeling may be performed. The test results for unirradiated 20% CS 316 stainless steel cladding show significantly different rip propagation behavior at different temperatures. At room temperature, the rip growth is stable as the rip extension increases monotonically with the applied deformation. At 500 0 C, the rip propagation becomes unstable after a short period of stable rip propagation. The rapid propagation rate is approximately 200 m/s, and the critical rip length is 9 mm. At test temperatures above 850 0 C, the cladding exhibits very high failure resistances, and failure occurs by multiple cracking at high cladding deformation. 13 figures

Cladding Effects on Structural Integrity of Nuclear Components

Energy Technology Data Exchange (ETDEWEB)

Sattari-Far, Iradi; Andersson, Magnus [lnspecta Technology AB, Stockholm (Sweden)

2006-06-15

Based on this study, the following conclusions and recommendations can be made: Due to significant differences in the thermal and mechanical properties between the austenitic cladding and the ferritic base metal, residual stresses are induced in the cladding and the underlying base metal. These stresses are left in clad components even after Post-Weld Heat Treatment (PWHT). The different restraint conditions of the clad component have a minor influence on the magnitude of the cladding residual stresses in the cladding layer. The thickness of the clad object is the main impacting geometrical dimension in developing cladding residual stresses. A clad object having a base material thickness exceeding 10 times the cladding thickness would be practically sufficient to introduce cladding residual stresses of a thick reactor pressure vessel. For a clad component that received PWHT, the peak tensile stress is in the cladding layer, and the residual stresses in the underlying base material are negligible. However, for clad components not receiving PWHT, for instance the repair welding of the cladding, the cladding residual stresses of tensile type exist even in the base material. This implies a higher risk for underclad cracking for clad repairs that received no PWHT. For certain clad geometries, like nozzles, the profile of the cladding residual stresses depends on the clad thickness and position, and significant tensile stresses can also exist in the base material. Based on different measurements reported in the literature, a value of 150 GPa can be used as Young's Modulus of the austenitic cladding material at room temperature. The control measurements of small samples from the irradiated reactor pressure vessel head did not reveal a significant difference of Young's Modulus between the irradiated and the unirradiated cladding material condition. No significant differences between the axial and tangential cladding residual stresses are reported in the

Fuel Assemblies Thermal Analysis in the New Spent Fuel Storage Facility at Inshass Site

International Nuclear Information System (INIS)

Khattab, M.; Mariy, Ahmed

1999-01-01

New Wet Storage Facility (NSF) is constructed at Inshass site to solve the problem of spent fuel storage capacity of ETRR-1 reactor . The Engineering Safety Heat Transfer Features t hat characterize the new facility are presented. Thermal analysis including different scenarios of pool heat load and safety limits are discussed . Cladding temperature limit during handling and storage process are specified for safe transfer of fuel

Study of diffusion bonding in 6061 aluminum and development of future high-density fuels fabrication

International Nuclear Information System (INIS)

Prokofiev, I.G.; Wiencek, T.C.; McGann, D.J.

1997-01-01

Powder metallurgy dispersions of uranium alloys and silicides in an aluminum matrix have been developed by the RERTR program as a new generation of proliferation-resistant fuels. Testing uses fuel miniplates to simulate standard fuel with cladding and matrix in plate-type configurations. In order to seal the dispersion fuel plates, a diffusion bond must be established between the aluminum cover plates that surround the fuel meat. Four different variations of the standard method for roll-bonding 6061 aluminum were studied: mechanical cleaning, addition of a getter material, modifications to the standard chemical etching, and modifications to welding. Aluminum test pieces were subjected to a bend test after each rolling pass. Results, based on 400 samples, indicate that a reduction in thickness of at least 70% is required to produce a diffusion bond with the standard roll-bonding method, versus a 60% reduction when using a method in which the assembly was 100% welded and contained empty 9 mm holes near the frame corners. (author)

Capturing reflected cladding modes from a fiber Bragg grating with a double-clad fiber coupler.

Science.gov (United States)

Baiad, Mohamad Diaa; Gagné, Mathieu; Lemire-Renaud, Simon; De Montigny, Etienne; Madore, Wendy-Julie; Godbout, Nicolas; Boudoux, Caroline; Kashyap, Raman

2013-03-25

We present a novel measurement scheme using a double-clad fiber coupler (DCFC) and a fiber Bragg grating (FBG) to resolve cladding modes. Direct measurement of the optical spectra and power in the cladding modes is obtained through the use of a specially designed DCFC spliced to a highly reflective FBG written into slightly etched standard photosensitive single mode fiber to match the inner cladding diameter of the DCFC. The DCFC is made by tapering and fusing two double-clad fibers (DCF) together. The device is capable of capturing backward propagating low and high order cladding modes simply and efficiently. Also, we demonstrate the capability of such a device to measure the surrounding refractive index (SRI) with an extremely high sensitivity of 69.769 ± 0.035 μW/RIU and a resolution of 1.433 × 10(-5) ± 8 × 10(-9) RIU between 1.37 and 1.45 RIU. The device provides a large SRI operating range from 1.30 to 1.45 RIU with sufficient discrimination for all individual captured cladding modes. The proposed scheme can be adapted to many different types of bend, temperature, refractive index and other evanescent wave based sensors.

Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

International Nuclear Information System (INIS)

Rebak, Raul B.

2014-01-01

The objective of the GE project is to demonstrate that advanced steels such as iron-chromium-aluminum (FeCrAl) alloys could be used as accident tolerant fuel cladding material in commercial light water reactors. The GE project does not include fuel development. Current findings support the concept that a FeCrAl alloy could be used for the cladding of commercial nuclear fuel. The use of this alloy will benefit the public since it is going to make the power generating light water reactors safer. In the Phase 1A of this cost shared project, GE (GRC + GNF) teamed with the University of Michigan, Los Alamos National Laboratory, Brookhaven National Laboratory, Idaho National Laboratory, and Oak Ridge National Laboratory to study the environmental and mechanical behavior of more than eight candidate cladding materials both under normal operation conditions of commercial nuclear reactors and under accident conditions in superheated steam (loss of coolant condition). The main findings are as follows: (1) Under normal operation conditions the candidate alloys (e.g. APMT, Alloy 33) showed excellent resistance to general corrosion, shadow corrosion and to environmentally assisted cracking. APMT also showed resistance to proton irradiation up to 5 dpa. (2) Under accident conditions the selected candidate materials showed several orders of magnitude improvement in the reaction with superheated steam as compared with the current zirconium based alloys. (3) Tube fabrication feasibility studies of FeCrAl alloys are underway. The aim is to obtain a wall thickness that is below 400 µm. (4) A strategy is outlined for the regulatory path approval and for the insertion of a lead fuel assembly in a commercial reactor by 2022. (5) The GE team worked closely with INL to have four rodlets tested in the ATR. GE provided the raw stock for the alloys, the fuel for the rodlets and the cost for fabrication/welding of the rodlets. INL fabricated the rodlets and the caps and welded them to

Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

Energy Technology Data Exchange (ETDEWEB)

Rebak, Raul B. [General Electric Global Research, Schnectady, NY (United States)

2014-09-30

The objective of the GE project is to demonstrate that advanced steels such as iron-chromium-aluminum (FeCrAl) alloys could be used as accident tolerant fuel cladding material in commercial light water reactors. The GE project does not include fuel development. Current findings support the concept that a FeCrAl alloy could be used for the cladding of commercial nuclear fuel. The use of this alloy will benefit the public since it is going to make the power generating light water reactors safer. In the Phase 1A of this cost shared project, GE (GRC + GNF) teamed with the University of Michigan, Los Alamos National Laboratory, Brookhaven National Laboratory, Idaho National Laboratory, and Oak Ridge National Laboratory to study the environmental and mechanical behavior of more than eight candidate cladding materials both under normal operation conditions of commercial nuclear reactors and under accident conditions in superheated steam (loss of coolant condition). The main findings are as follows: (1) Under normal operation conditions the candidate alloys (e.g. APMT, Alloy 33) showed excellent resistance to general corrosion, shadow corrosion and to environmentally assisted cracking. APMT also showed resistance to proton irradiation up to 5 dpa. (2) Under accident conditions the selected candidate materials showed several orders of magnitude improvement in the reaction with superheated steam as compared with the current zirconium based alloys. (3) Tube fabrication feasibility studies of FeCrAl alloys are underway. The aim is to obtain a wall thickness that is below 400 µm. (4) A strategy is outlined for the regulatory path approval and for the insertion of a lead fuel assembly in a commercial reactor by 2022. (5) The GE team worked closely with INL to have four rodlets tested in the ATR. GE provided the raw stock for the alloys, the fuel for the rodlets and the cost for fabrication/welding of the rodlets. INL fabricated the rodlets and the caps and welded them to

Study of laser cladding nuclear valve parts

International Nuclear Information System (INIS)

Shi Shihong; Wang Xinlin; Huang Guodong

1998-12-01

The mechanism of laser cladding is discussed by using heat transfer model of laser cladding, heat conduction model of laser cladding and convective transfer mass model of laser melt-pool. Subsequently the laser cladding speed limit and the influence of laser cladding parameters on cladding layer structure is analyzed. A 5 kW with CO 2 transverse flow is used in the research for cladding treatment of sealing surface of stop valve parts of nuclear power stations. The laser cladding layer is found to be 3.0 mm thick. The cladding surface is smooth and has no such defects as crack, gas pore, etc. A series of comparisons with plasma spurt welding and arc bead welding has been performed. The results show that there are higher grain grade and hardness, lower dilution and better performances of resistance to abrasion, wear and of anti-erosion in the laser cladding layer. The new technology of laser cladding can obviously improve the quality of nuclear valve parts. Consequently it is possible to lengthen the service life of nuclear valve and to raise the safety and reliability of the production system

Studies on the fission products behavior during dissolution process of BWR spent fuel

International Nuclear Information System (INIS)

Sato, K.; Nakai, E.; Kobayashi, Y.

1987-01-01

In order to obtain basic data on fission products behavior in connection with the head end process of fuel reprocessing, especially to obtain better understanding on undissolved residues, small scale dissolution studies were performed by using BWR spent fuel rods which were irradiated as monitoring fuel rods under the monitoring program for LWR fuel assembly performance entitled PROVING TEST ON RELIABILITY OF FUEL ASSEMBLY . The Zircaloy-2 claddings and the fuel pellets were subjected individually to the following studies on 1) release of fission products during dissolution process, 2) characterization of undissolved residues, and 3) analysis of the claddings. This paper presents comprehensive descriptions of the fission products behavior during dissolution process, based on detailed and through PIE conducted by JNFS under the sponsorship of MITI (Ministry of International Trade and Industry)

Test plan for reactions between spent fuel and J-13 well water under unsaturated conditions

International Nuclear Information System (INIS)

Finn, P.A.; Wronkiewicz, D.J.; Hoh, J.C.; Emery, J.W.; Hafenrichter, L.D.; Bates, J.K.

1993-01-01

The Yucca Mountain Site Characterization Project is evaluating the long-term performance of a high-level nuclear waste form, spent fuel from commercial reactors. Permanent disposal of the spent fuel is possible in a potential repository to be located in the volcanic tuff beds near Yucca Mountain, Nevada. During the post-containment period the spent fuel could be exposed to water condensation since of the cladding is assumed to fail during this time. Spent fuel leach (SFL) tests are designed to simulate and monitor the release of radionuclides from the spent fuel under this condition. This Test Plan addresses the anticipated conditions whereby spent fuel is contacted by small amounts of water that trickle through the spent fuel container. Two complentary test plans are presented, one to examine the reaction of spent fuel and J-13 well water under unsaturated conditions and the second to examine the reaction of unirradiated UO 2 pellets and J-13 well water under unsaturated conditions. The former test plan examines the importance of the water content, the oxygen content as affected by radiolysis, the fuel burnup, fuel surface area, and temperature. The latter test plant examines the effect of the non-presence of Teflon in the test vessel

Instant release fraction corrosion studies of commercial UO2 BWR spent nuclear fuel

Science.gov (United States)

Martínez-Torrents, Albert; Serrano-Purroy, Daniel; Sureda, Rosa; Casas, Ignasi; de Pablo, Joan

2017-05-01

The instant release fraction of a spent nuclear fuel is a matter of concern in the performance assessment of a deep geological repository since it increases the radiological risk. Corrosion studies of two different spent nuclear fuels were performed using bicarbonate water under oxidizing conditions to study their instant release fraction. From each fuel, cladded segments and powder samples obtained at different radial positions were used. The results were normalised using the specific surface area to permit a comparison between fuels and samples. Different radionuclide dissolution patterns were studied in terms of water contact availability and radial distribution in the spent nuclear fuel. The relationship between the results of this work and morphological parameters like the grain size or irradiation parameters such as the burn-up or the linear power density was studied in order to increase the understanding of the instant release fraction formation.

Fact sheet on spent fuel management

International Nuclear Information System (INIS)

2006-01-01

The IAEA gives high priority to safe and effective spent fuel management. As an example of continuing efforts, the 2003 International Conference on Storage of Spent Fuel from Power Reactors gathered 125 participants from 35 member states to exchange information on this important subject. With its large number of Member States, the IAEA is well-positioned to gather and share information useful in addressing Member State priorities. IAEA activities on this topic include plans to produce technical documents as resources for a range of priority topics: spent fuel performance assessment and research, burnup credit applications, cask maintenance, cask loading optimization, long term storage requirements including records maintenance, economics, spent fuel treatment, remote technology, and influence of fuel design on spent fuel storage. In addition to broader topics, the IAEA supports coordinated research projects and technical cooperation projects focused on specific needs. The proceedings of the 2003 IAEA conference on storage of spent fuel from power reactors has been ranked in the top twenty most accessed IAEA publications. These proceedings are available for free downloads at http://www-pub.iaea.org/MTCD/publications/PubDetails.asp?pubId=6924]. The IAEA organized and held a 2004 meeting focused on long term spent fuel storage provisions in Central and Eastern Europe, using technical cooperation funds to support participation by these Member States. Over ninety percent of the participants in this meeting rated its value as good or excellent, with participants noting that the IAEA is having a positive effect in stimulating communication, cooperation, and information dissemination on this important topic. The IAEA was advised in 2004 that results from a recent coordinated research project (IAEA-TECDOC-1343) were used by one Member State to justify higher clad temperatures for spent fuel in dry storage, leading to more efficient storage and reduced costs. Long term

BWR Spent Nuclear Fuel Integrity Research and Development Survey for UKABWR Spent Fuel Interim Storage

Energy Technology Data Exchange (ETDEWEB)

Bevard, Bruce Balkcom [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Mertyurek, Ugur [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Belles, Randy [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Scaglione, John M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-10-01

The objective of this report is to identify issues and support documentation and identify and detail existing research on spent fuel dry storage; provide information to support potential R&D for the UKABWR (United Kingdom Advanced Boiling Water Reactor) Spent Fuel Interim Storage (SFIS) Pre-Construction Safety Report; and support development of answers to questions developed by the regulator. Where there are gaps or insufficient data, Oak Ridge National Laboratory (ORNL) has summarized the research planned to provide the necessary data along with the schedule for the research, if known. Spent nuclear fuel (SNF) from nuclear power plants has historically been stored on site (wet) in spent fuel pools pending ultimate disposition. Nuclear power users (countries, utilities, vendors) are developing a suite of options and set of supporting analyses that will enable future informed choices about how best to manage these materials. As part of that effort, they are beginning to lay the groundwork for implementing longer-term interim storage of the SNF and the Greater Than Class C (CTCC) waste (dry). Deploying dry storage will require a number of technical issues to be addressed. For the past 4-5 years, ORNL has been supporting the U.S. Department of Energy (DOE) in identifying these key technical issues, managing the collection of data to be used in issue resolution, and identifying gaps in the needed data. During this effort, ORNL subject matter experts (SMEs) have become expert in understanding what information is publicly available and what gaps in data remain. To ensure the safety of the spent fuel under normal and frequent conditions of wet and subsequent dry storage, intact fuel must be shown to: 1.Maintain fuel cladding integrity; 2.Maintain its geometry for cooling, shielding, and subcriticality; 3.Maintain retrievability, and damaged fuel with pinhole or hairline cracks must be shown not to degrade further. Where PWR (pressurized water reactor) information is

Anticipating Potential Waste Acceptance Criteria for Defense Spent Nuclear Fuel

International Nuclear Information System (INIS)

Rechard, R.P.; Lord, M.E.; Stockman, C.T.; McCurley, R.D.

1997-01-01

The Office of Environmental Management of the U.S. Department of Energy is responsible for the safe management and disposal of DOE owned defense spent nuclear fuel and high level waste (DSNF/DHLW). A desirable option, direct disposal of the waste in the potential repository at Yucca Mountain, depends on the final waste acceptance criteria, which will be set by DOE's Office of Civilian Radioactive Waste Management (OCRWM). However, evolving regulations make it difficult to determine what the final acceptance criteria will be. A method of anticipating waste acceptance criteria is to gain an understanding of the DOE owned waste types and their behavior in a disposal system through a performance assessment and contrast such behavior with characteristics of commercial spent fuel. Preliminary results from such an analysis indicate that releases of 99Tc and 237Np from commercial spent fuel exceed those of the DSNF/DHLW; thus, if commercial spent fuel can meet the waste acceptance criteria, then DSNF can also meet the criteria. In large part, these results are caused by the small percentage of total activity of the DSNF in the repository (1.5%) and regulatory mass (4%), and also because commercial fuel cladding was assumed to provide no protection

Phosphate-core silica-clad Er/Yb-doped optical fiber and cladding pumped laser.

Science.gov (United States)

Egorova, O N; Semjonov, S L; Velmiskin, V V; Yatsenko, Yu P; Sverchkov, S E; Galagan, B I; Denker, B I; Dianov, E M

2014-04-07

We present a composite optical fiber with a Er/Yb co-doped phosphate-glass core in a silica glass cladding as well as cladding pumped laser. The fabrication process, optical properties, and lasing parameters are described. The slope efficiency under 980 nm cladding pumping reached 39% with respect to the absorbed pump power and 28% with respect to the coupled pump power. Due to high doping level of the phosphate core optimal length was several times shorter than that of silica core fibers.

A Probabilistic Analysis Methodology and Its Application to A Spent Fuel Pool System

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyowon; Jae, Moosung [Hanyang Univ., Seoul (Korea, Republic of); Ryu, Ho G. [Daedeok R and D Center, Daejeon (Korea, Republic of)

2013-05-15

There was a similar accident occurring at the 2{sup nd} unit of PAKS nuclear power station in Hungary on the 10{sup th} April 2003. Insufficient cooling of spent fuel caused the spent fuel burn up or partly melting. There were many previous studies performed for analyzing and measuring the risk of spent fuel damage. In the 1980s, there are changes in conditions such as development of high density storage racks and new information concerning the possibility of cladding fires in the drained spent fuel pools. The US NRC assessed the spent fuel pool risk under the Generic Issue 82. In the 1990s, under the US NRC sponsorship, the risk assessment about the spent fuel pool at Susquehanna Steam Electric Station (SSES) has been performed and Analysis Evaluation of Operational Data (AEOD) has been organized for accumulating the reliability data. A methodology for assessing the risk associated with the spent fuel pool facility has been developed and is applied to the reference plant. It is shown that the methodology developed in this study might contribute to assessing these kinds of the SFP facilities. In this probabilistic risk analysis, the LINV Initial event results in the high frequent occurrence. The most dominant cut-sets include the human errors. The result of this analysis might contribute to identifying the weakness of the preventive and mitigating system in the SFP facility.

RIA simulation tests using driver tube for ATF cladding

Energy Technology Data Exchange (ETDEWEB)

Cinbiz, Mahmut N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Brown, N. R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lowden, R. R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Linton, K. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, K. A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-07-01

Pellet-cladding mechanical interaction (PCMI) is a potential failure mechanism for accident-tolerant fuel (ATF) cladding candidates during a reactivity-initiated accident (RIA). This report summarizes Fiscal Year (FY) 2017 research activities that were undertaken to evaluate the PCMI-like hoop-strain-driven mechanical response of ATF cladding candidates. To achieve various RIA-like conditions, a modified-burst test (MBT) device was developed to produce different mechanical pulses. The calibration of the MBT instrument was accomplished by performing mechanical tests on unirradiated Generation-I iron-chromium-aluminum (FeCrAl) alloy samples. Shakedown tests were also conducted in both FY 2016 and FY 2017 using unirradiated hydrided ZIRLO™ tube samples. This milestone report focuses on testing of ATF materials, but the benchmark tests with hydrided ZIRLO™ tube samples are documented in a recent journal article.a For the calibration and benchmark tests, the hoop strain was monitored using strain gauges attached to the sample surface in the hoop direction. A novel digital image correlation (DIC) system composed of a single high-speed camera and an array of six mirrors was developed for the MBT instrument to better resolve the failure behavior of samples and to provide useful data for validation of high-fidelity modeling and simulation tools. The DIC system enable a 360° view of a sample’s outer surface. This feature was added to the instrument to determine the precise failure location on a sample’s surface for strain predictions. The DIC system was tested on several silicon carbide fiber/silicon carbide matrix (SiC/SiC) composite tube samples at various pressurization rates of the driver tube (which correspond to the strain rates for the samples). The hoop strains for various loading conditions were determined for the SiC/SiC composite tube samples. Future work is planned to enhance understanding of the failure behavior of the ATF cladding candidates of age

Development of a hard nano-structured multi-component ceramic coating by laser cladding

International Nuclear Information System (INIS)

Masanta, Manoj; Ganesh, P.; Kaul, Rakesh; Nath, A.K.; Roy Choudhury, A.

2009-01-01

The present paper reports laser-assisted synthesis of a multi-component ceramic composite coating consisting of aluminum oxide, titanium di-boride and titanium carbide (Al 2 O 3 -TiB 2 -TiC). A pre-placed powder mixture of aluminum (Al), titanium oxide (TiO 2 ) and boron carbide (B 4 C) was made to undergo self-propagating high-temperature synthesis (SHS) by laser triggering. Laser subsequently effected cladding of the products of SHS on the substrate. The effect of laser scanning speed on the hardness, microstructure and phase composition of the composite coating was investigated. The coating exhibited an increase in hardness and a decrease in grain size with increase in laser scanning speed. A maximum micro-hardness of 2500 HV 0.025 was obtained. X-ray diffraction (XRD) of the top surface of the coating revealed the presence of aluminum oxide (Al 2 O 3 ), titanium di-boride (TiB 2 ) and titanium carbide (TiC) along with some non-stoichiometric products of the Ti-Al-B-C-O system. Field emission gun scanning electron microscopy (FESEM) and high-resolution transmission electron microscopic (HRTEM) analysis revealed some nano-structured TiB 2 and Al 2 O 3 , which are discussed in detail.

Spent fuel metal storage cask performance testing and future spent fuel concrete module performance testing

International Nuclear Information System (INIS)

McKinnon, M.A.; Creer, J.M.

1988-10-01

REA-2023 Gesellshaft fur Nuklear Service (GNS) CASTOR-V/21, Transnuclear TN-24P, and Westinghouse MC-10 metal storage casks, have been performance tested under the guidance of the Pacific Northwest Laboratory to determine their thermal and shielding performance. The REA-2023 cask was tested under Department of Energy (DOE) sponsorship at General Electric's facilities in Morris, Illinois, using BWR spent fuel from the Cooper Reactor. The other three casks were tested under a cooperative agreement between Virginia Power Company and DOE at the Idaho National Engineering Laboratory (INEL) by EGandG Idaho, Inc., using intact spent PWR fuel from the Surry reactors. The Electric Power Research Institute (EPRI) made contributions to both programs. A summary of the various cask designs and the results of the performance tests is presented. The cask designs include: solid and liquid neutron shields; lead, steel, and nodular cast iron gamma shields; stainless steel, aluminum, and copper baskets; and borated materials for criticality control. 4 refs., 8 figs., 6 tabs

Diffusion in cladding materials

International Nuclear Information System (INIS)

Anand, M.S.; Pande, B.M.; Agarwala, R.P.

1992-01-01

Aluminium has been used as a cladding material in most research reactors because its low neutron absorption cross section and ease of fabrication. However, it is not suitable for cladding in power reactors and as such zircaloy-2 is normally used as a clad because it can withstand high temperature. It has low neutron absorption cross section, good oxidation, corrosion, creep properties and possesses good mechanical strength. With the passage of time, further development in this branch of science took place and designers started looking for better neutron economy and less hydrogen pickup in PHW reactors. The motion of fission products in the cladding material could pose a problem after long operation. In order to understand their behaviour under reactor environment, it is essential to study first the diffusion under normal conditions. These studies will throw light on the interaction of defects with impurities which would in turn help in understanding the mechanism of diffusion. In this article, it is intended to discuss the diffusion behaviour of impurities in cladding materials.(i.e. aluminium, zircaloy-2, zirconium-niobium alloy etc.). (author). 94 refs., 4 figs., 3 tabs

Cladding creepdown under compression

International Nuclear Information System (INIS)

Hobson, D.O.

1977-01-01

Light-water power reactors use Zircaloy tubing as cladding to contain the UO 2 fuel pellets. In-service operating conditions impose an external hydrostatic force on the cladding, causing it to creep down into eventual contact with the fuel. Knowledge of the rate of such creepdown is of great importance to modelers of fuel element performance. An experimental system was devised for studying creepdown that meets several severe requirements by providing (1) correct stress state, (2) multiple positions for measuring radial displacement of the cladding surface, (3) high-precision data, and (4) an experimental configuration compact enough to fit in-reactor. A microcomputer-controlled, eddy-current monitoring system was developed for this study and has proven highly successful in measuring cladding deformation with time at temperatures of 371 0 C (700 0 F) and higher, and at pressures as high as 21 MPa

Experimental program to determine maximum temperatures for dry storage of spent fuel

International Nuclear Information System (INIS)

Knox, C.A.; Gilbert, E.R.; White, G.D.

1985-02-01

Although air is used as a cover gas in some dry storage facilities, other facilities use inert cover gases which must be monitored to assure inertness of the atmosphere. Thus qualifying air as a cover gas is attractive for the dry storage of spent fuels. At sufficiently high temperatures, air can react with spent fuel (UO 2 ) at the site of cladding breaches that formed during reactor irradiation or during dry storage. The reaction rate is temperature dependent; hence the rates can be maintained at acceptable levels if temperatures are low. Tests with spent fuel are being conducted at Pacific Northwest Laboratory (PNL) to determine the allowable temperatures for storage of spent fuel in air. Tests performed with nonirradiated UO 2 pellets indicated that moisture, surface condition, gamma radiation, gadolinia content of the fuel pellet, and temperature are important variables. Tests were then initiated on spent fuel to develop design data under simulated dry storage conditions. Tests have been conducted at 200 and 230 0 C on spent fuel in air and 275 0 C in moist nitrogen. The results for nonirradiated UO 2 and published data for irradiated fuel indicate that above 230 0 C, oxidation rates are unacceptably high for extended storage in air. The tests with spent fuel will be continued for approximately three years to enable reliable extrapolations to be made for extended storage in air and inert gases with oxidizing constituents. 6 refs., 6 figs., 3 tabs

Good Practices for Water Quality Management in Research Reactors and Spent Fuel Storage Facilities

International Nuclear Information System (INIS)

2011-01-01

Water is the most common fluid used to remove the heat produced in a research reactor (RR). It is also the most common media used to store spent fuel elements after being removed from the reactor core. Spent fuel is stored either in the at-reactor pool or in away-from-reactor wet facilities, where the fuel elements are maintained until submission to final disposal, or until the decay heat is low enough to allow migration to a dry storage facility. Maintaining high quality water is the most important factor in preventing degradation of aluminium clad fuel elements, and other structural components in water cooled research reactors. Excellent water quality in spent fuel wet storage facilities is essential to achieve optimum storage performance. Experience shows the remarkable success of many research reactors where the water chemistry has been well controlled. In these cases, aluminium clad fuel elements and aluminium pool liners show few, if any, signs of either localized or general corrosion, even after more than 30 years of exposure to research reactor water. In contrast, when water quality was allowed to degrade, the fuel clad and the structural parts of the reactor have been seriously corroded. The driving force to prepare this publication was the recognition that, even though a great deal of information on research reactor water quality is available in the open literature, no comprehensive report addressing the rationale of water quality management in research reactors has been published to date. This report is designed to provide a comprehensive catalogue of good practices for the management of water quality in research reactors. It also presents a brief description of the corrosion process that affects the components of a research reactor. Further, the report provides a basic understanding of water chemistry and its influence on the corrosion process; specifies requirements and operational limits for water purification systems of RRs; describes good practices

Spent Nuclear Fuel Alternative Technology Risk Assessment

Energy Technology Data Exchange (ETDEWEB)

Perella, V.F.

1999-11-29

A Research Reactor Spent Nuclear Fuel Task Team (RRTT) was chartered by the Department of Energy (DOE) Office of Spent Fuel Management with the responsibility to recommend a course of action leading to a final technology selection for the interim management and ultimate disposition of the foreign and domestic aluminum-based research reactor spent nuclear fuel (SNF) under DOE''s jurisdiction. The RRTT evaluated eleven potential SNF management technologies and recommended that two technologies, direct co-disposal and an isotopic dilution alternative, either press and dilute or melt and dilute, be developed in parallel. Based upon that recommendation, the Westinghouse Savannah River Company (WSRC) organized the SNF Alternative Technology Program to further develop the direct co-disposal and melt and dilute technologies and provide a WSRC recommendation to DOE for a preferred SNF alternative management technology. A technology risk assessment was conducted as a first step in this recommendation process to determine if either, or both, of the technologies posed significant risks that would make them unsuitable for further development. This report provides the results of that technology risk assessment.

Spent Nuclear Fuel Alternative Technology Risk Assessment

International Nuclear Information System (INIS)

Perella, V.F.

1999-01-01

A Research Reactor Spent Nuclear Fuel Task Team (RRTT) was chartered by the Department of Energy (DOE) Office of Spent Fuel Management with the responsibility to recommend a course of action leading to a final technology selection for the interim management and ultimate disposition of the foreign and domestic aluminum-based research reactor spent nuclear fuel (SNF) under DOE''s jurisdiction. The RRTT evaluated eleven potential SNF management technologies and recommended that two technologies, direct co-disposal and an isotopic dilution alternative, either press and dilute or melt and dilute, be developed in parallel. Based upon that recommendation, the Westinghouse Savannah River Company (WSRC) organized the SNF Alternative Technology Program to further develop the direct co-disposal and melt and dilute technologies and provide a WSRC recommendation to DOE for a preferred SNF alternative management technology. A technology risk assessment was conducted as a first step in this recommendation process to determine if either, or both, of the technologies posed significant risks that would make them unsuitable for further development. This report provides the results of that technology risk assessment

Chemical compatibility between cladding alloys and advanced fuels

International Nuclear Information System (INIS)

Fee, D.C.; Johnson, C.E.

1975-05-01

The National Advanced Fuels Program requires chemical, mechanical, and thermophysical properties data for cladding alloys. The compatibility behavior of cladding alloys with advanced fuels is critically reviewed. in carbide fuel pins, the principal compatibility problem is cladding carburization, diffusion of carbon into the cladding matrix accompanied by carbide precipitation. Carburization changes the mechanical properties of the cladding alloy. The extent of carburization increases in sodium (versus gas) bonded fuels. The depth of carburization increases with increasing sesquicarbide (M 2 C 3 ) content of the fuel. In nitride fuel pins, the principal compatibility problem is cladding nitriding, diffusion of nitrogen into the cladding matrix accompanied by nitride precipitation. Nitriding changes the mechanical properties of the cladding alloy. In both carbide and nitride fuel pins, fission products do not migrate appreciably to the cladding and do not appear to contribute to cladding attack. 77 references. (U.S.)

Cna 1 spent fuel element interim dry storage system thermal analysis

International Nuclear Information System (INIS)

Hilal, R. E; Garcia, J. C; Delmastro, D. F

2006-01-01

At the moment, the Atucha I Nuclear Power Plant (Cnea-I) located in the city of Lima, has enough room to store its spent fuel (Sf) in their two pools spent fuel until about 2015.In case of life extension a spend fuel element interim dry storage system is needed.Nucleolectrica Argentina S.A. (N A-S A) and the Comision Nacional de Energia Atomica (Cnea), have proposed different interim dry storage systems.These systems have to be evaluated in order to choose one of them.The present work's objective is the thermal analysis of one dry storage alternative for the Sf element of Cna 1.In this work a simple model was developed and used to perform the thermal calculations corresponding to the system proposed by Cnea.This system considers the store of sealed containers with 37 spent fuels in concrete modules.Each one of the containers is filled in the pool houses and transported to the module in a transference cask with lead walls.Fulfill the maximum cladding temperature requirement ( [es

Fission product release in conditions of a spent fuel pool severe accident

International Nuclear Information System (INIS)

Ohai, Dumitru

2007-01-01

Full text: Depending on the residence time, fuel burnup, and fuel rack configuration, there may be sufficient decay heat for the fuel clad to heat up, swell, and burst in case of a loss of pool water. Initiating event categories can be: loss of offsite power from events initiated by severe weather, internal fire, loss of pool cooling, loss of coolant inventory, seismic event, aircraft impact, tornado, missile attack. The breach in the clad releases the radioactive gases present in the gap between the fuel and clad, what is called 'gap release'. If the fuel continues to heat up, the zirconium clad will reach the point of rapid oxidation in air. This reaction of zirconium and air, or zirconium and steam is exothermic. The energy released from the reaction, combined with the fuel's decay energy, can cause the reaction to become self-sustaining and ignite the zirconium. The increase in heat from the oxidation reaction can also raise the temperature in adjacent fuel assemblies and propagate the oxidation reaction. Simultaneously, the sintered UO 2 pellets resulting from pins destroying are oxidized. Due to the self-disintegration of pellets by oxidation, fission gases and low volatile fission products are released. The release rate, the chemical nature and the amount of fission products depend on powder granulation distribution and environmental conditions. The zirconium burning and pellets self-disintegration will result in a significant release of spent fuel fission products that will be dispersed from the reactor site. (author)

Review and evaluation of cladding attack of LMFBR fuel

International Nuclear Information System (INIS)

Koizumi, M.; Nagai, S.; Furuya, H.; Muto, T.

1977-01-01

The behavior of cladding inner wall corrosion during irradiation was evaluated in terms of fuel density, fuel form, O/M ratio, plutonium concentration, cladding composition, cladding pretreatment, cladding inner diameter, burnup and cladding inner wall temperature. Factors which influence the corrosion are O/M ratio (oxygen to metal ratio), burn up, cladding inner diameter and cladding inner wall temperature. Maximum cladding inner wall corrosion depth was formulated as a function of O/M ratio, burn up and cladding inner wall temperature

Effect of Rotation Rate on Microstructure and Properties of Friction Stir Welded Joints of Al/Cu Clad Plates

Directory of Open Access Journals (Sweden)

QIAO Ke

2017-10-01

Full Text Available Al/Cu clad plates were joined by friction stir welding (FSW, and the effect of rotation rate on microstructure and mechanical properties of joints was investigated. The results show that the laminar structure of aluminum and copper is generated in the weld. With increase the of rotation rate, the grain sizes of aluminum and copper are increased respectively. The average microhardness of the Al/Cu plates exceeds that of the as-received metal of 33.0 HV, and ultimate tensile strength is 127.21 MPa in the nugget zone when rotation rate is 1180 r/min. The microhardness of copper in the nugget zone is 99.7 HV, reached 82.05% of the microhardness of received metal, and void defect is main reason responsible for the decrease of mechanical properties of joints.

Ceramic Coatings for Clad (The C³ Project): Advanced Accident-Tolerant Ceramic Coatings for Zr-Alloy Cladding

Energy Technology Data Exchange (ETDEWEB)

Sickafus, Kurt E. [Univ. of Tennessee, Knoxville, TN (United States); Wirth, Brian [Univ. of Tennessee, Knoxville, TN (United States); Miller, Larry [Univ. of Tennessee, Knoxville, TN (United States); Weber, Bill [Univ. of Tennessee, Knoxville, TN (United States); Zhang, Yanwen [Univ. of Tennessee, Knoxville, TN (United States); Patel, Maulik [Univ. of Tennessee, Knoxville, TN (United States); Motta, Arthur [Pennsylvania State Univ., University Park, PA (United States); Wolfe, Doug [Pennsylvania State Univ., University Park, PA (United States); Fratoni, Max [Univ. of California, Berkeley, CA (United States); Raj, Rishi [Univ. of Colorado, Boulder, CO (United States); Plunkett, Kenneth [Univ. of Colorado, Boulder, CO (United States); Was, Gary [Univ. of Michigan, Ann Arbor, MI (United States); Hollis, Kendall [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Nelson, Andy [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Stanek, Chris [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Comstock, Robert [Westinghouse Electric Corporation, Pittsburgh, PA (United States); Partezana, Jonna [Westinghouse Electric Corporation, Pittsburgh, PA (United States); Whittle, Karl [Univ. of Sheffield (United Kingdom); Preuss, Michael [Univ. of Manchester (United Kingdom); Withers, Philip [Univ. of Manchester (United Kingdom); Wilkinson, Angus [Univ. of Oxford (United Kingdom); Donnelly, Stephen [Univ. of Huddersfield (United Kingdom); Riley, Daniel [Australian Nuclear Science and Technology Organisation, Syndney (Australia)

2017-02-14

The goal of this NEUP-IRP project is to develop a fuel concept based on an advanced ceramic coating for Zr-alloy cladding. The coated cladding must exhibit demonstrably improved performance compared to conventional Zr-alloy clad in the following respects: During normal service, the ceramic coating should decrease cladding oxidation and hydrogen pickup (the latter leads to hydriding and embrittlement). During a reactor transient (e.g., a loss of coolant accident), the ceramic coating must minimize or at least significantly delay oxidation of the Zr-alloy cladding, thus reducing the amount of hydrogen generated and the oxygen ingress into the cladding. The specific objectives of this project are as follows: To produce durable ceramic coatings on Zr-alloy clad using two possible routes: (i) MAX phase ceramic coatings or similar nitride or carbide coatings; and (ii) graded interface architecture (multilayer) ceramic coatings, using, for instance, an oxide such as yttria-stabilized zirconia (YSZ) as the outer protective layer. To characterize the structural and physical properties of the coated clad samples produced in 1. above, especially the corrosion properties under simulated normal and transient reactor operating conditions. To perform computational analyses to assess the effects of such coatings on fuel performance and reactor neutronics, and to perform fuel cycle analyses to assess the economic viability of modifying conventional Zr-alloy cladding with ceramic coatings. This project meets a number of the goals outlined in the NEUP-IRP call for proposals, including: Improve the fuel/cladding system through innovative designs (e.g. coatings/liners for zirconium-based cladding) Reduce or eliminate hydrogen generation Increase resistance to bulk steam oxidation Achievement of our goals and objectives, as defined above, will lead to safer light-water reactor (LWR) nuclear fuel assemblies, due to improved cladding properties and built-in accident resistance, as well as

Instant release fraction corrosion studies of commercial UO{sub 2} BWR spent nuclear fuel

Energy Technology Data Exchange (ETDEWEB)

Martínez-Torrents, Albert, E-mail: albert.martinez@ctm.com.es [Fundació CTM Centre Tecnològic, Plaça de la Ciència 2, 08243 Manresa (Spain); Serrano-Purroy, Daniel [European Commission, DG Joint Research Centre - JRC, Directorate G - Nuclear Safety & Security, Department G.III, P.O. Box 2340, D-76125 Karlsruhe (Germany); Sureda, Rosa [Fundació CTM Centre Tecnològic, Plaça de la Ciència 2, 08243 Manresa (Spain); Casas, Ignasi [Department of Chemical Engineering, Universitat Politècnica de Catalunya – Barcelona Tech, Eduard Maristany 14, 08019 Barcelona (Spain); Pablo, Joan de [Fundació CTM Centre Tecnològic, Plaça de la Ciència 2, 08243 Manresa (Spain); Department of Chemical Engineering, Universitat Politècnica de Catalunya – Barcelona Tech, Eduard Maristany 14, 08019 Barcelona (Spain)

2017-05-15

The instant release fraction of a spent nuclear fuel is a matter of concern in the performance assessment of a deep geological repository since it increases the radiological risk. Corrosion studies of two different spent nuclear fuels were performed using bicarbonate water under oxidizing conditions to study their instant release fraction. From each fuel, cladded segments and powder samples obtained at different radial positions were used. The results were normalised using the specific surface area to permit a comparison between fuels and samples. Different radionuclide dissolution patterns were studied in terms of water contact availability and radial distribution in the spent nuclear fuel. The relationship between the results of this work and morphological parameters like the grain size or irradiation parameters such as the burn-up or the linear power density was studied in order to increase the understanding of the instant release fraction formation.

Hydrometallurgical process for the recovery of high value metals from spent lithium nickel cobalt aluminum oxide based lithium-ion batteries

Science.gov (United States)

Joulié, M.; Laucournet, R.; Billy, E.

2014-02-01

A hydrometallurgical process is developed to recover valuable metals of the lithium nickel cobalt aluminum oxide (NCA) cathodes from spent lithium-ion batteries (LIBs). Effect of parameters such as type of acid (H2SO4, HNO3 and HCl), acid concentration (1-4 mol L-1), leaching time (3-18 h) and leaching temperature (25-90 °C) with a solid to liquid ratio fixed at 5% (w/v) are investigated to determine the most efficient conditions of dissolution. The preliminary results indicate that HCl provides higher leaching efficiency. In optimum conditions, a complete dissolution is performed for Li, Ni, Co and Al. In the nickel and cobalt recovery process, at first the Co(II) in the leaching liquor is selectively oxidized in Co(III) with NaClO reagent to recover Co2O3, 3H2O by a selective precipitation at pH = 3. Then, the nickel hydroxide is precipitated by a base addition at pH = 11. The recovery efficiency of cobalt and nickel are respectively 100% and 99.99%.

Compact approach to long-term monitored retrievable storage of spent fuel

International Nuclear Information System (INIS)

Muir, D.W.

1986-01-01

We examine a new approach to monitored retrievable storage (MRS) that is extremely compact in terms of total land use and may offer increased security and reduced environmental impact, relative to current designs. This approach involves embedding the spent fuel assemblies in monolithic blocks of metallic aluminum. While this would clearly require increased effort in the spent-fuel packaging phase, it would offer in return the above-mentioned environmental advantages, plus the option of easily extending the surface-storage time scale from several years to several decades if a need for longer storage times should arise in the future

Clad Treatment in KARMA Code and Library

Energy Technology Data Exchange (ETDEWEB)

Lee, Jeong-yeup; Lee, Hae-chan; Woo, Hae-seuk [KEPCO Nuclear Fuel Co., Daejeon (Korea, Republic of)

2016-05-15

Zirconium is the main components in clad materials. The subgroup parameters of zirconium were generated with effective cross section which obtained by using flux distribution in clad region. It decreases absorption reaction rate differences with reference MCNP results. Use of composite nuclide is acceptable to increase efficiency but should be limited to specific target composition. Therefore, the use of the composite nuclide of Zircaloy-2 should be limited when HANA clad material is used for clad. Either using explicit components or generating composite nuclide for HANA is suggested. This paper investigates the clad analysis model for KARMA whether current method is applicable to HANA clad material.

Study of diffusion bond development in 6061 aluminum and its relationship to future high density fuels fabrication.

Energy Technology Data Exchange (ETDEWEB)

Prokofiev, I.; Wiencek, T.; McGann, D.

1997-10-07

Powder metallurgy dispersions of uranium alloys and silicides in an aluminum matrix have been developed by the RERTR program as a new generation of proliferation-resistant fuels. Testing is done with miniplate-type fuel plates to simulate standard fuel with cladding and matrix in plate-type configurations. In order to seal the dispersion fuel plates, a diffusion bond must exist between the aluminum coverplates surrounding the fuel meat. Four different variations in the standard method for roll-bonding 6061 aluminum were studied. They included mechanical cleaning, addition of a getter material, modifications to the standard chemical etching, and welding methods. Aluminum test pieces were subjected to a bend test after each rolling pass. Results, based on 400 samples, indicate that at least a 70% reduction in thickness is required to produce a diffusion bond using the standard rollbonding method versus a 60% reduction using the Type II method in which the assembly was welded 100% and contained open 9mm holes at frame corners.

Design of Matched Cladding Fiber with UV-sensitive Cladding for Minimization of Claddingmode Losses in Fiber Bragg Gratings

DEFF Research Database (Denmark)

Nielsen, Mads Lønstrup; Berendt, Martin Ole; Bjarklev, Anders Overgaard

2000-01-01

The effect on the Bragg-grating-induced cladding-mode coupling of varying the extent of the photosensitive region in a step-index fiber is analyzed. We introduce a figure of merit for the suppression of cladding-mode loss and compare different matched cladding fiber designs. It is found to be adv......The effect on the Bragg-grating-induced cladding-mode coupling of varying the extent of the photosensitive region in a step-index fiber is analyzed. We introduce a figure of merit for the suppression of cladding-mode loss and compare different matched cladding fiber designs. It is found...... to be advantageous to increase the extent of the photosensitive region. However, no significant improvement is obtained by extending the photosensitive region more than approximately 10 mu m into the cladding. This result is not in agreement with a simple analysis that neglects UV absorption, which suggests...... that the radius of the photosensitive region should be close to twice as large. (C) 2000 Academic Press....

Nuclear-powered pacemaker fuel cladding study

International Nuclear Information System (INIS)

Shoup, R.L.

1976-07-01

The fabrication of fuel capsules with refractory metal and alloy clads used in nuclear-powered cardiac pacemakers precludes the expedient dissolution of the clad in inorganic acid solutions. An experiment to measure penetration rates of acids on commonly used fuel pellet clads indicated that it is not impossible, but that it would be very difficult to dissolve the multiple cladding. This work was performed because of a suggestion that a 238 PuO 2 -powered pacemaker could be transformed into a terrorism weapon

Microstructure and mechanical properties of Al–1Mn and Al–10Si alloy circular clad ingot prepared by direct chill casting

International Nuclear Information System (INIS)

Fu, Ying; Jie, Jinchuan; Wu, Li; Park, Joonpyo; Sun, Jianbo; Kim, Jongho; Li, Tingju

2013-01-01

An innovative direct chill casting process to prepare Al–10 wt%Si and Al–1 wt%Mn alloy circular clad ingots has been developed in the present study. The experimental casting parameters were determined by theoretical analysis, numerical simulation and experimental processes. The interface of clad ingots was investigated by methods of metallographic examination, electron probe microanalysis (EPMA) and transmission electron microscopy (TEM). The results showed that excellent metallurgical bonding of two different aluminum alloys could be achieved by direct chill casting. The Al–1Mn alloy which was poured into the mold earlier served as the substrate for heterogeneous nucleation of Al–10Si alloy. Because of diffusion of Si and Mn elements, a diffusion layer with a thickness of about 40 μm on average between the Al–10Si and Al–1Mn alloys could be obtained. The tensile strength of the clad ingot was 106.8 MPa and the fractured position was located in the Al–1Mn alloy side, indicating the strength of the interfacial region is higher than that of Al–1Mn alloy.

Analysis of corrosion behavior of KOFA cladding

International Nuclear Information System (INIS)

Lee, Chan Bock; Kim, Ki Hang; Seo, Keum Seok; Chung, Jin Gon

1994-01-01

The corrosion behavior of KOFA cladding was analyzed using the oxide measurement data of KOFA fuel irradiated up to the fuel rod burnup of 35,000 MWD/MTU for two cycles in Kori-2. Even though KOFA cladding is a standard Zircaloy-4 manufactured by Westinghouse according to the Siemens/KWU's HCW (Highly Cold Worked) standard Zircaloy-4 specification, it was expected that in-pile corrosion behavior of KOFA cladding would not be equivalent to that of Siemens/KWU's cladding due to the differences in such manufacturing processes as cold work and heat treatment. The analysis of measured KOFA cladding oxidation showed that oxidation of KOFA cladding is at least 19 % lower than the design analysis based upon Siemens/KWU's HCW standard Zircaloy-4 cladding. Lower corrosion of KOFA cladding seems to result from the differences in the manufacturing processes and chemical composition although the burnup and oxide layer thickness of the measured fuel rods is relatively low and the amount of the oxidation data base is small

Melt-Dilute Form of AI-Based Spent Nuclear Fuel Disposal Criticality Summary Report

International Nuclear Information System (INIS)

D. Vinson; A. Serika

2002-01-01

Criticality analysis of the proposed melt-dilute (MD) form of aluminum-based spent nuclear fuel (SNF), under geologic repository conditions, was performed [1] following the methodology documented in the Disposal Criticality Analysis Methodology Topical Report [2]. This methodology evaluates the potential for nuclear criticality for a waste form in a waste package. Criticality calculations show that even with waste package failure, followed by degradation of material within the waste package and potential loss of neutron absorber materials, sub-critical conditions can be readily demonstrated for the MD form of aluminum-based SNF

Development of Cr Electroplated Cladding Tube for preventing Fuel-Cladding Chemical Interaction (FCCI)

Energy Technology Data Exchange (ETDEWEB)

Kim, Jun Hwan; Woo, Je Woong; Kim, Sung Ho; Cheon, Jin Sik; Lee, Byung Oon; Lee, Chan Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

Metal fuel has been selected as a candidate fuel in the SFR because of its superior thermal conductivity as well as enhanced proliferation resistance in connection with the pyroprocessing. However, metal fuel suffers eutectic reaction (Fuel Cladding Chemical Interaction, FCCI) with the fuel cladding made of stainless steel at reactor operating temperature so that cladding thickness gradually reduces to endanger reactor safety. In order to mitigate FCCI, barrier concept has been proposed between the fuel and the cladding in designing fuel rod. Regarding this, KAERI has initiated barrier cladding development to prevent interdiffusion process as well as enhance the SFR fuel performance. Previous study revealed that Cr electroplating has been selected as one of the most promising options because of its technical and economic viability. This paper describes the development status of the Cr electroplating technology for the usage of fuel rod in SFR. This paper summarizes the status of Cr electroplating technology to prevent FCCI in metal fuel rod. It has been selected for the ease of practical application at the tube inner surface. Technical scoping, performance evaluation and optimization have been carried out. Application to the tube inner surface and in-pile test were conducted which revealed as effective.

Laser surface cladding:a literature survey

OpenAIRE

Gedda, Hans

2000-01-01

This work consists of a literature survey of a laser surface cladding in order to investigate techniques to improve the cladding rate for the process. The high local heat input caused by the high power density of the laser generates stresses and the process is consider as slow when large areas are processed. To avoid these disadvantages the laser cladding process velocity can be increased three or four times by use of preheated wire instead of the powder delivery system. If laser cladding is ...

Castor-V/21 PWR spent fuel storage cask performance test

International Nuclear Information System (INIS)

Creer, J.M.; Schoonen, D.H.

1986-01-01

Performance testing of a CASTOR-V/21 PWR spent fuel storage cask manufactured by Gesellschaft fur Nuklear Service (GNS) was performed as part of a cooperative program between Virginia Power and the US Department of Energy. The performance test consisted of obtaining cask handling experience and heat transfer, shielding, and limited fuel integrity data. Five heat transfer test runs were performed with 21 Surry reactor spent fuel assemblies generating approximately 28 kW. Test runs were performed vacuum, nitrogen, and helium backfill environments with the cask in both vertical and horizontal orientations. Cask exterior surface gamma and neutron dose rates were measured with the cask fully loaded. Gas samples were obtained at the beginning and end of each run with nitrogen or helium environments to verify fuel integrity. The heat transfer performance of the CASTOR-V/21 cask was exceptionally good. Peak clad temperatures with helium and nitrogen environments with the cask in a vertical orientation and with helium with the cask in a horizontal orientation were less than 380 0 C. Vertical vacuum and horizontal nitrogen test runs resulted in peak clad temperatures over 380 0 , but the temperatures were not excessively high ( 0 C). The shielding performance of the cask met the design goal of less than 200 mrem/hr. Cask surface dose rates of <75 mrem/hr can easily be established with minor gamma shielding design refinements if desired. Gas samples obtained during testing indicated no leaking fuel rods were present in the cask. It was concluded that the cask performed satisfactorily from heat transfer and shielding perspectives

CASTOR-V/21 PWR spent fuel storage cask performance test

International Nuclear Information System (INIS)

Creer, J.M.; Schoonen, D.H.

1986-01-01

Performance testing of a CASTOR-V/21 PWR spent fuel storage cask manufactured by Gesellschaft fur Nuklear Service (GNS) was performed as part of a cooperative program between Virginia Power and the US Department of Energy. The performance test consisted of obtaining cask handling experience and heat transfer, shielding, and limited fuel integrity data. Five heat transfer test runs were performed with 21 Surry reactor spent fuel assemblies generating approximately 28 kW. Test runs were performed with vacuum, nitrogen, and helium backfills in both vertical and horizontal orientations. Cask exterior surface gamma and neutron dose rates were measured with the cask fully loaded. Gas samples were obtained at the beginning and end of each run with nitrogen or helium backfills to verify fuel integrity. The heat transfer performance of the CASTOR-V/21 cask was exceptionally good. Peak clad temperatures with helium and nitrogen backfills in a vertical orientation and with helium in a horizontal orientation were less than 380 0 C. Vertical vacuum and horizontal nitrogen runs resulted in peak clad temperatures over 380 0 , but the temperatures were not excessively high ( 0 C). The shielding performance of the cask met the design expectation of less than 200 mrem/h. Cask surface dose rates of <75 mrem/h can easily be established with minor gamma shielding design refinements if desired. Gas samples obtained during testing indicated no leaking fuel rods were present in the cask. It was concluded that the cask performed satisfactorily from heat transfer and shielding perspectives

All fiber cladding mode stripper with uniform heat distribution and high cladding light loss manufactured by CO2 laser ablation

Science.gov (United States)

Jebali, M. A.; Basso, E. T.

2018-02-01

Cladding mode strippers are primarily used at the end of a fiber laser cavity to remove high-power excess cladding light without inducing core loss and beam quality degradation. Conventional manufacturing methods of cladding mode strippers include acid etching, abrasive blasting or laser ablation. Manufacturing of cladding mode strippers using laser ablation consist of removing parts of the cladding by fused silica ablation with a controlled penetration and shape. We present and characterize an optimized cladding mode stripper design that increases the cladding light loss with a minimal device length and manufacturing time. This design reduces the localized heat generation by improving the heat distribution along the device. We demonstrate a cladding mode stripper written on a 400um fiber with cladding light loss of 20dB, with less than 0.02dB loss in the core and minimal heating of the fiber and coating. The manufacturing process of the designed component is fully automated and takes less than 3 minutes with a very high throughput yield.

Development of advanced zirconium fuel cladding

International Nuclear Information System (INIS)

Jeong, Young Hwan; Park, S. Y.; Lee, M. H.

2007-04-01

This report includes the manufacturing technology developed for HANA TM claddings, a series of their characterization results as well as the results of their in-pile and out-of pile performances tests which were carried out to develop some fuel claddings for a high burn-up (70,000MWd/mtU) which are competitive in the world market. Some of the HANA TM claddings, which had been manufactured based on the results from the 1st and 2nd phases of the project, have been tested in a research reactor in Halden of Norway for an in-pile performance qualification. The results of the in-pile test showed that the performance of the HANA TM claddings for corrosion and creep was better than 50% compared to that of Zircaloy-4 or A cladding. It was also found that the out-of pile performance of the HANA TM claddings for such as LOCA and RIA in some accident conditions corrosion creep, tensile, burst and fatigue was superior or equivalent to that of the Zircaloy-4 or A cladding. The project also produced the other many data which were required to get a license for an in-pile test of HANA TM claddings in a commercial reactor. The data for the qualification or characterization were provided for KNFC to assist their activities to get the license for the in-pile test of HANA TM Lead Test Rods(LTR) in a commercial reactor

A radiation hard dipole magnet coils using aluminum clad copper conductors

International Nuclear Information System (INIS)

Leonhardt, W.J.

1989-01-01

A C-type septum dipole magnet is located 600 mm downstream of the primary target in an external beam line of the AGS. Conventional use of fiber glass/epoxy electrical insulation for the magnet coils results in their failure after a relatively short running period, therefore a radiation hard insulation system is required. This is accomplished by replacing the existing copper conductor with a copper conductor having a thin aluminum skin which is anodized to provide the electrical insulation. Since the copper supports a current density of 59 A/mm 2 , no reduction in cross sectional area can be tolerated. Design considerations, manufacturing techniques, and operating experience of a prototype dipole is presented. 3 refs., 4 figs

Modelling cladding response to changing conditions

Energy Technology Data Exchange (ETDEWEB)

Tulkki, Ville; Ikonen, Timo [VTT Technical Research Centre of Finland ltd (Finland)

2016-11-15

The cladding of the nuclear fuel is subjected to varying conditions during fuel reactor life. Load drops and reversals can be modelled by taking cladding viscoelastic behaviour into account. Viscoelastic contribution to the deformation of metals is usually considered small enough to be ignored, and in many applications it merely contributes to the primary part of the creep curve. With nuclear fuel cladding the high temperature and irradiation as well as the need to analyse the variable load all emphasise the need to also inspect the viscoelasticity of the cladding.

Long-term strength of claddings made of E110 in the temperature range of 400-570 degrees C

International Nuclear Information System (INIS)

Kobylyansky, G.; Shamardin, V.; Eremin, S.

2003-01-01

This paper presents the data on the initial stage of the in-sight into the mechanism of long-term strength of spent fuel rod claddings in the temperature range 400-570 0 C and also their comparison with corresponding mechanism of irradiated in the inert environment specimens and unirradiated ones. A set of test results in the temperature range 400-570 0 C of non-irradiated and irradiated in BOR-60 specimens and also of the WWER-1000 fuel element claddings irradiated up to a burnup of 29-47 MWd/kgU is approximated by Larson-Miller parametric dependence in the first approximation that allows the long-term strength data to be extrapolated and interpolated onto the unknown value regions of stress, temperature and time. The time before damage of the fuel element claddings irradiated up to ∼ 29MWd/kgU in the temperature range 540-570 0 C is higher than that of non-irradiated tubular specimens and irradiated ones up to fast neutron fluence (1-2)x10 22 cm -2 (E >0.1 MeV). With temperature decreasing to 673 K, the long-term strength of the claddings irradiated up to ∼ 47 MWd/kgU is lower than it can be expected from the extrapolation of high-temperature data obtained with the irradiated specimens. Now, the bulk of experimental data on the long-term strength of the claddings made of E110 alloy makes it possible to provide only preliminary estimation for the validation of parameters typical of the deviation from the normal operation conditions; emergencies and accidental situations; dry and wet storage and also transportation. The experiments should be continued to accumulate missing data, in particular, tests of fuel element claddings irradiated up to high burnup at temperatures ranging 300-400 0 C and stresses, which are significantly lower than the yield stress

Possible effects of UO2 oxidation on light water reactor spent fuel performance in long-term geologic disposal

International Nuclear Information System (INIS)

Almassy, M.Y.; Woodley, R.E.

1982-08-01

Disposal of spent nuclear fuel in a conventionally mined geologic formation is the nearest-term option for permanently isolating radionuclides from the biosphere. Because irradiated uranium dioxide (UO 2 ) fuel pellets retain 95 to 99% of the radionuclides generated during normal light water reactor operation, they may represent a significant barrier to radionuclide release. This document presents a technical assessment of published literature representing the current level of understanding of spent fuel characteristics and conditions that may degrade pellet integrity during a geologic disposal sequence. A significant deterioration mechanism is spent UO 2 oxidation with possible consequences identified as fission gas release, rod diameter increases, cladding breach extension, and release of solid fuel particles containing radionuclides. Areas requiring further study to support development of a comprehensive spent fuel performance prediction model are highlighted. A program and preliminary schedule to obtain the information needed to develop model correlations are also presented

Laser cladding with powder

NARCIS (Netherlands)

Schneider, M.F.; Schneider, Marcel Fredrik

1998-01-01

This thesis is directed to laser cladding with powder and a CO2 laser as heat source. The laser beam intensity profile turned out to be an important pa6 Summary rameter in laser cladding. A numerical model was developed that allows the prediction of the surface temperature distribution that is

Radiochemical analyses of several spent fuel Approved Testing Materials

International Nuclear Information System (INIS)

Guenther, R.J.; Blahnik, D.E.; Wildung, N.J.

1994-09-01

Radiochemical characterization data are described for UO 2 and UO 2 plus 3 wt% Gd 2 O 3 commercial spent nuclear fuel taken from a series of Approved Testing Materials (ATMs). These full-length nuclear fuel rods include MLA091 of ATM-103, MKP070 of ATM-104, NBD095 and NBD131 of ATM-106, and ADN0206 of ATM-108. ATMs 103, 104, and 106 were all irradiated in the Calvert Cliffs Nuclear Power Plant (Reactor No.1), a pressurized-water reactor that used fuel fabricated by Combustion Engineering. ATM-108 was part of the same fuel bundle designed as ATM-105 and came from boiling-water reactor fuel fabricated by General Electric and irradiated in the Cooper Nuclear Power Plant. Rod average burnups and expected fission gas releases ranged from 2,400 to 3,700 GJ/kgM. (25 to 40 Mwd/kgM) and from less than 1% to greater than 10%, respectively, depending on the specific ATM. The radiochemical analyses included uranium and plutonium isotopes in the fuel, selected fission products in the fuel, fuel burnup, cesium and iodine on the inner surfaces of the cladding, 14 C in the fuel and cladding, and analyses of the gases released to the rod plenum. Supporting examinations such as fuel rod design and material descriptions, power histories, and gamma scans used for sectioning diagrams are also included. These ATMs were examined as part of the Materials Characterization Center Program conducted at Pacific Northwest Laboratory provide a source of well-characterized spent fuel for testing in support of the US Department of Energy Office of Civilian Radioactive Waste Management Program

Friction Surface Cladding of AA1050 on AA2024-T351; influence of clad layer thickness and tool rotation rate

NARCIS (Netherlands)

Liu, Shaojie; Bor, Teunis Cornelis; Geijselaers, Hubertus J.M.; Akkerman, Remko

2015-01-01

Friction Surfacing Cladding (FSC) is a recently developed solid state process to deposit thin metallic clad layers on a substrate. The process employs a rotating tool with a central opening to supply clad material and support the distribution and bonding of the clad material to the substrate. The

Separate-effect tests on zirconium cladding degradation in air ingress situations

Energy Technology Data Exchange (ETDEWEB)

Duriez, C. [Institut de Radioprotection et de Surete Nucleaire, IRSN, Direction de Prevention des Accidents Majeurs, Centre de Cadarache, 13115 St Paul Lez Durance (France)], E-mail: christian.duriez@irsn.fr; Steinbrueck, M. [Forschungszentrum Karlsruhe, FZK, Institut fuer Materialforschung, Postfach 3640, 76021 Karlsruhe (Germany); Ohai, D.; Meleg, T. [Institute for Nuclear Research, INR, Nuclear Material and Corrosion Department, Pitesti, 115400 Mioveni Arges (Romania); Birchley, J.; Haste, T. [Paul Scherrer Institute, 5232 Villigen PSI (Switzerland)

2009-02-15

In the event of air ingress during a reactor or spent fuel pond low probability accident, the fuel rods will be exposed to air-containing atmospheres at high temperatures. In comparison with steam, the presence of air is expected to result in a more rapid escalation of the accident. A state-of-the-art review performed before SARNET started showed that the existing data on zirconium alloy oxidation in air were scarce. Moreover, the exact role of zirconium nitride on the cladding degradation process was poorly understood. Regarding the cladding behaviour in air + steam or nitrogen-enriched atmospheres (encountered in oxygen-starved conditions), almost no data were available. New experimental programmes comprising small-scale tests have therefore been launched at FZK, IRSN (MOZART programme in the frame of the International Source Term Program-ISTP) and INR. Zircaloy-4 cladding in PWR (FZK, IRSN) and in CANDU (INR) geometry are investigated. On-line kinetic data are obtained on centimetre size tube segments, by thermogravimetry (FZK, IRSN and INR) or by mass spectrometry (FZK). Plugged tubes 15 cm long (FZK) are also investigated. The samples are air-oxidised either in the 'as-received' state, or after pre-oxidation in steam. 'Analytical' tests at constant temperature and gas composition provide basic kinetic data, while more prototypical temperature transients and sequential gas compositions are also investigated. The temperature domains extend from 600 deg. C up to 1500 deg. C. Systematic post-test metallographic inspections are performed. The paper gives a synthesis of the results obtained, comparing them in terms of kinetics and oxide scale structure and composition. A comparative analysis is performed with results of the QUENCH-10 (Q-10) bundle test, which included an air ingress phase. It is shown how the data contribute to a better understanding of the cladding degradation process, especially regarding the role of nitrogen. For modelling of

Separate-effect tests on zirconium cladding degradation in air ingress situations

International Nuclear Information System (INIS)

Duriez, C.; Steinbrueck, M.; Ohai, D.; Meleg, T.; Birchley, J.; Haste, T.

2009-01-01

In the event of air ingress during a reactor or spent fuel pond low probability accident, the fuel rods will be exposed to air-containing atmospheres at high temperatures. In comparison with steam, the presence of air is expected to result in a more rapid escalation of the accident. A state-of-the-art review performed before SARNET started showed that the existing data on zirconium alloy oxidation in air were scarce. Moreover, the exact role of zirconium nitride on the cladding degradation process was poorly understood. Regarding the cladding behaviour in air + steam or nitrogen-enriched atmospheres (encountered in oxygen-starved conditions), almost no data were available. New experimental programmes comprising small-scale tests have therefore been launched at FZK, IRSN (MOZART programme in the frame of the International Source Term Program-ISTP) and INR. Zircaloy-4 cladding in PWR (FZK, IRSN) and in CANDU (INR) geometry are investigated. On-line kinetic data are obtained on centimetre size tube segments, by thermogravimetry (FZK, IRSN and INR) or by mass spectrometry (FZK). Plugged tubes 15 cm long (FZK) are also investigated. The samples are air-oxidised either in the 'as-received' state, or after pre-oxidation in steam. 'Analytical' tests at constant temperature and gas composition provide basic kinetic data, while more prototypical temperature transients and sequential gas compositions are also investigated. The temperature domains extend from 600 deg. C up to 1500 deg. C. Systematic post-test metallographic inspections are performed. The paper gives a synthesis of the results obtained, comparing them in terms of kinetics and oxide scale structure and composition. A comparative analysis is performed with results of the QUENCH-10 (Q-10) bundle test, which included an air ingress phase. It is shown how the data contribute to a better understanding of the cladding degradation process, especially regarding the role of nitrogen. For modelling of the oxide scale

PRESSURE-IMPULSE DIAGRAM OF MULTI-LAYERED ALUMINUM FOAM PANELS UNDER BLAST PRESSURE

Directory of Open Access Journals (Sweden)

CHANG-SU SHIM

2013-06-01

Full Text Available Anti-terror engineering has increasing demand in construction industry, but basis of design (BOD is normally not clear for designers. Hardening of structures has limitations when design loads are not defined. Sacrificial foam claddings are one of the most efficient methods to protect blast pressure. Aluminum foam can have designed yield strength according to relative density and mitigate the blast pressure below a target transmitted pressure. In this paper, multi-layered aluminum foam panels were proposed to enhance the pressure mitigation by increasing effective range of blast pressure. Through explicit finite element analyses, the performance of blast pressure mitigation by the multi-layered foams was evaluated. Pressure-impulse diagrams for the foam panels were developed from extensive analyses. Combination of low and high strength foams showed better applicability in wider range of blast pressure.

Paper summary inventory assessment of DOE spent nuclear fuels

International Nuclear Information System (INIS)

Abbott, D.G.; Bringhurst, A.R.; Fillmore, D.L.

1994-01-01

The U.S. Department of Energy (DOE) has determined that it will not longer reprocess its spent nuclear fuel. This decision made it necessary to manage this fuel for long-term interim storage and ultimate disposal. DOE is developing a computerized database of its spent nuclear fuel inventory. This database contains information about the fuels and the fuel storage locations. There is approximately 2,618 metric tons initial heavy metal of fuel, stored at 12 locations. For analysis in an environmental impact statement, the fuel has been divided into six categories: naval, aluminum-based, Hanford defense, graphite, commercial-type, and test and experimental. This paper provides a discussion of the development of the database, and includes summary inventory information and a brief description of the fuels

Development of a hard nano-structured multi-component ceramic coating by laser cladding

Energy Technology Data Exchange (ETDEWEB)

Masanta, Manoj [Department of Mechanical Engineering, IIT Kharagpur, West Bengal 721302 (India); Ganesh, P.; Kaul, Rakesh [Laser Material Processing Division, Raja Ramanna Centre for Advanced Technology, Indore (India); Nath, A.K. [Department of Mechanical Engineering, IIT Kharagpur, West Bengal 721302 (India); Roy Choudhury, A., E-mail: roychoudhuryasimava@gmail.com [Department of Mechanical Engineering, IIT Kharagpur, West Bengal 721302 (India)

2009-05-20

The present paper reports laser-assisted synthesis of a multi-component ceramic composite coating consisting of aluminum oxide, titanium di-boride and titanium carbide (Al{sub 2}O{sub 3}-TiB{sub 2}-TiC). A pre-placed powder mixture of aluminum (Al), titanium oxide (TiO{sub 2}) and boron carbide (B{sub 4}C) was made to undergo self-propagating high-temperature synthesis (SHS) by laser triggering. Laser subsequently effected cladding of the products of SHS on the substrate. The effect of laser scanning speed on the hardness, microstructure and phase composition of the composite coating was investigated. The coating exhibited an increase in hardness and a decrease in grain size with increase in laser scanning speed. A maximum micro-hardness of 2500 HV{sub 0.025} was obtained. X-ray diffraction (XRD) of the top surface of the coating revealed the presence of aluminum oxide (Al{sub 2}O{sub 3}), titanium di-boride (TiB{sub 2}) and titanium carbide (TiC) along with some non-stoichiometric products of the Ti-Al-B-C-O system. Field emission gun scanning electron microscopy (FESEM) and high-resolution transmission electron microscopic (HRTEM) analysis revealed some nano-structured TiB{sub 2} and Al{sub 2}O{sub 3}, which are discussed in detail.

Management and inspection of integrity of spent fuel from IRT MEPhI research reactor

International Nuclear Information System (INIS)

Aden, V.G.; Bulkin, S.Y.; Sokolov, A.V.; Bushuev, A.V.; Redkin, A.F.; Portnov, A.A.

2002-01-01

The information on wet storage and dry storage of the spent nuclear fuel (SNF) of the IRT MEPhI reactor and experience from SNF shipment for reprocessing are presented. The procedure and a facility for nondestructive inspection of local power density fields and the burnup of fuel assemblies based on studying the γ-activity of some fission products generated in U 235 and procedure for inspection of the fuel element cladding leak tightness are described. (author)

Modelling of pellet-clad interaction during power ramps

International Nuclear Information System (INIS)

Zhou, G.; Lindback, J.E.; Schutte, H.C.; Jernkvist, L.O.; Massih, A.R.; Massih, A.R.

2005-01-01

A computational method to describe the pellet-clad interaction phenomenon is presented. The method accounts for the mechanical contact between fragmented pellets and the zircaloy clad, as well as for chemical reaction of fission products with zircaloy during power ramps. Possible pellet-clad contact states, soft, hard and friction, are taken into account in the computational algorithm. The clad is treated as an elastic-plastic-viscoplastic material with irradiation hardening. Iodine-induced stress corrosion cracking is described by using a fracture mechanics-based model for crack propagation. This integrated approach is used to evaluate two power ramp experiments made on boiling water reactor fuel rods in test reactors. The influence of the pellet-clad coefficient of friction on clad deformation is evaluated and discussed. Also, clad deformations, pellet-clad gap size and fission product gas release for one of the ramped rods are calculated and compared with measured data. (authors)

Modeling Thermal and Stress Behavior of the Fuel-clad Interface in Monolithic Fuel Mini-plates

International Nuclear Information System (INIS)

Miller, Gregory K.; Medvedev, Pavel G.; Burkes, Douglas E.; Wachs, Daniel M.

2010-01-01

As part of the Global Threat Reduction Initiative, a fuel development and qualification program is in process with the objective of qualifying very high density low enriched uranium fuel that will enable the conversion of high performance research reactors with operational requirements beyond those supported with currently available low enriched uranium fuels. The high density of the fuel is achieved by replacing the fuel meat with a single monolithic low enriched uranium-molybdenum fuel foil. Doing so creates differences in the mechanical and structural characteristics of the fuel plate because of the planar interface created by the fuel foil and cladding. Furthermore, the monolithic fuel meat will dominate the structural properties of the fuel plate rather than the aluminum matrix, which is characteristic of dispersion fuel types. Understanding the integrity and behavior of the fuel-clad interface during irradiation is of great importance for qualification of the new fuel, but can be somewhat challenging to determine with a single technique. Efforts aimed at addressing this problem are underway within the fuel development and qualification program, comprised of modeling, as-fabricated plate characterization, and post-irradiation examination. An initial finite element analysis model has been developed to investigate worst-case scenarios for the basic monolithic fuel plate structure, using typical mini-plate irradiation conditions in the Advanced Test Reactor. Initial analysis shows that the stress normal to the fuel-clad interface dominates during irradiation, and that the presence of small, rounded delaminations at the interface is not of great concern. However, larger and/or fuel-clad delaminations with sharp corners can create areas of concern, as maximum principal cladding stress, strain, displacement, and peak fuel temperature are all significantly increased. Furthermore, stresses resulting from temperature gradients that cause the plate to bow or buckle in

Stand for visual ultrasonic testing of spent fuel

International Nuclear Information System (INIS)

Czajkowski, W.; Borek-Kruszewska, E.

2001-01-01

A stand for visual and ultrasonic testing of spent fuel, constructed under Strategic Governmental Programme for management of spent fuel and radioactive waste, is presented in the paper. The stand, named 'STEND-1', built up at the Institute of Atomic Energy in Swjerk, is appointed for underwater visual testing of spent fuel elements type MR6 and WWR by means of TV-CCD camera and image processing system and for ultrasonic scanning of external surface of these elements by means of video scan immersion transducer and straight UHT connector. 'STEND-1' is built using flexible in use, high-tensile, anodized aluminum profiles. All the profiles feature longitudinal grooves to accommodate connecting elements and for the attachment of accessories at any position. They are also characterised by straight-through core bores for use with standard fastening elements and to accommodate accessory components. Stand, equipped with automatic control and processing system based on personal computer, may be manually or automatically controlled. Control system of movements of the camera in the vertical axis and rotational movement of spent fuel element permits to fix chosen location of fuel element with accuracy better than 0.1 mm. High resolution of ultrasonic method allows to record damages of outer surface of order 0.1 mm. The results of visual testing of spent fuel are recorded on video tape and then may be stored on the hard disc of the personal computer and presented in shape of photo or picture. Only selected damage surfaces of spent fuel elements are tested by means of ultrasonic scanning. All possibilities of the stand and results of visual testing of spent fuel type WWR are presented in the paper. (author)

Development of the transverse tensile and fracture toughness test techniques for spent fuel cladding

Energy Technology Data Exchange (ETDEWEB)

Ahn, S. B.; Hong, K. P.; Jung, Y. H.; Seo, H. S.; Oh, W. H.; Yoo, B. O.; Kim, D. S.; Seo, K. S

2001-12-01

To define the cause of cladding damage which can take place during the operation of nuclear power plant and the storage through the degradation aspect of mechanical characteristics, the transverse tensile an fracture toughness test were developed in hot cell at IMEF(Irradiated Material Experiment Facility). The following hot cell techniques were developed. 1. The development of a jig and a specimen for transverse tensile test 2. The acquisition of a manufacturing technique for the transverse tensile specimen at hot cell 3. The acquisition of testing procedures and an analysis technque for the transverse tensile 4. The dimensional determination of an optimized fracture toughness specimen 5. The acquisition of manufacturing technique for the fracture toughness test specimen at the hot cell 6. The acquisition of testing procedures and analysis technique for the fracture toughness test (Multiple specimen method, DCPD method, Load ratio method)

Assembly and Delivery of Rabbit Capsules for Irradiation of Silicon Carbide Cladding Tube Specimens in the High Flux Isotope Reactor

Energy Technology Data Exchange (ETDEWEB)

Koyanagi, Takaaki [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Petrie, Christian M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-09-01

Neutron irradiation of silicon carbide (SiC)-based fuel cladding under a high radial heat flux presents a critical challenge for SiC cladding concepts in light water reactors (LWRs). Fission heating in the fuel provides a high heat flux through the cladding, which, combined with the degraded thermal conductivity of SiC under irradiation, results in a large temperature gradient through the thickness of the cladding. The strong temperature dependence of swelling in SiC creates a complex stress profile in SiCbased cladding tubes as a result of differential swelling. The Nuclear Science User Facilities (NSUF) Program within the US Department of Energy Office of Nuclear Energy is supporting research efforts to improve the scientific understanding of the effects of irradiation on SiC cladding tubes. Ultimately, the results of this project will provide experimental validation of multi-physics models for SiC-based fuel cladding during LWR operation. The first objective of this project is to irradiate tube specimens using a previously developed design that allows for irradiation testing of miniature SiC tube specimens subjected to a high radial heat flux. The previous “rabbit” capsule design uses the gamma heating in the core of the High Flux Isotope Reactor (HFIR) to drive a high heat flux through the cladding tube specimens. A compressible aluminum foil allows for a constant thermal contact conductance between the cladding tubes and the rabbit housing despite swelling of the SiC tubes. To allow separation of the effects of irradiation from those due to differential swelling under a high heat flux, a new design was developed under the NSUF program. This design allows for irradiation of similar SiC cladding tube specimens without a high radial heat flux. This report briefly describes the irradiation experiment design concepts, summarizes the irradiation test matrix, and reports on the successful delivery of six rabbit capsules to the HFIR. Rabbits of both low and high

Safe disposal of research reactor RA spent fuel-activities, problems and prospects

International Nuclear Information System (INIS)

Matausek, M.V.; Vukadin, Z.; Plecas, I.; Pavlovic, R.; Sotic, O.; Bulkin, S.; Sokolov, A.; Morduhai, A.

2001-01-01

In order to improve conditions in the existing temporary spent fuel storage pool, technology was elaborated and equipment was produced and applied for removal of sludge and other debris from the bottom of the pool, filtration of the pool water, sludge conditioning in cement matrix and disposal at the low and medium waste repository at Vinca site. Safety measures and precautions were determined. Subcriticality was proved under normal and/or possible abnormal conditions. In the frame of the joint Yugoslav-Russian project, the technology has been developed and the equipment has been manufactured, tested and applied for underwater inspection the state of spent fuel inside the aluminum barrels. Based on the results of this inspection, a procedure will be proposed for transferring spent fuel to a more reliable storage facility. (author)

Analyses on Silicide Coating for LOCA Resistant Cladding

Energy Technology Data Exchange (ETDEWEB)

Sweidan, Faris B.; Lee, You Ho; Ryu, Ho Jin [KAIST, Daejeon (Korea, Republic of)

2015-10-15

A particular focus of accident-tolerant fuel has been cladding due to the rapid high-temperature oxidation of zirconium-based cladding with the evolution of H2 when steam is a reactant. Some key features of the coated cladding include high-temperature resistance to oxidation, lower processing temperatures, and a high melting point of the coating. Zirconium alloys exhibit a reasonably high melting temperature, so a coating for the cladding is appealing if the coating increases the high-temperature resistance to oxidation. In this case, the cladding is protected from complete oxidation. The cladding coating involves the application of zirconium silicide onto Zr-based cladding. Zirconium silicide coating is expected to produce a glassy layer that becomes more protective at elevated temperature. For this reason, silicide coatings on cladding offer the potential for improved reliability at normal operating temperatures and at the higher transient temperatures encountered during accidents. Although ceramic coatings are brittle and may have weak points to be used as coating materials, several ceramic coatings were successful and showed adherent behavior and high resistance to oxidation. In this study, the oxidation behavior of zirconium silicide and its oxidation kinetics are analyzed. Zirconium silicide is a new suggested material to be used as coatings on existing Zr-based cladding alloys, the aim of this study is to evaluate if zirconium silicide is applicable to be used, so they can be more rapidly developed using existing cladding technology with some modifications. These silicide coatings are an attractive alternative to the use of coatings on zirconium claddings or to the lengthy development of monolithic ceramic or ceramic composite claddings and coatings.

Analyses on Silicide Coating for LOCA Resistant Cladding

International Nuclear Information System (INIS)

Sweidan, Faris B.; Lee, You Ho; Ryu, Ho Jin

2015-01-01

A particular focus of accident-tolerant fuel has been cladding due to the rapid high-temperature oxidation of zirconium-based cladding with the evolution of H2 when steam is a reactant. Some key features of the coated cladding include high-temperature resistance to oxidation, lower processing temperatures, and a high melting point of the coating. Zirconium alloys exhibit a reasonably high melting temperature, so a coating for the cladding is appealing if the coating increases the high-temperature resistance to oxidation. In this case, the cladding is protected from complete oxidation. The cladding coating involves the application of zirconium silicide onto Zr-based cladding. Zirconium silicide coating is expected to produce a glassy layer that becomes more protective at elevated temperature. For this reason, silicide coatings on cladding offer the potential for improved reliability at normal operating temperatures and at the higher transient temperatures encountered during accidents. Although ceramic coatings are brittle and may have weak points to be used as coating materials, several ceramic coatings were successful and showed adherent behavior and high resistance to oxidation. In this study, the oxidation behavior of zirconium silicide and its oxidation kinetics are analyzed. Zirconium silicide is a new suggested material to be used as coatings on existing Zr-based cladding alloys, the aim of this study is to evaluate if zirconium silicide is applicable to be used, so they can be more rapidly developed using existing cladding technology with some modifications. These silicide coatings are an attractive alternative to the use of coatings on zirconium claddings or to the lengthy development of monolithic ceramic or ceramic composite claddings and coatings

Reracking to increase spent fuel storage capacity

International Nuclear Information System (INIS)

1980-05-01

Many utilities have already increased their spent fuel pool storage capacity by replacing aluminum racks having storage densities as low as 0.2 MTU/ft 2 with stainless steel racks which can more than double storage densities. Use of boron-stainless steel racks or thin stainless steel cans containing reassembled fuel rods allows even higher fuel storage densities (up to approximately 1.25 MTU/ft 2 ). This report evaluates the economics of smaller storage gains that occur if pools, already converted to high density storage, are further reracked

Interaction between thorium and potential clad materials

International Nuclear Information System (INIS)

Kale, G.B.; Gawde, P.S.; Sengupta, Pranesh

2005-01-01

Thorium based fuels are being used for nuclear reactors. The structural stability of fuel-clad assemblies in reactor systems depend upon the nature of interdiffusion reaction between fuel-cladding materials. Interdiffusion reaction thorium and various cladding materials is presented in this paper. (author)

Achieving increased spent fuel storage capacity at the High Flux Isotope Reactor (HFIR)

International Nuclear Information System (INIS)

Cook, D.H.; Chang, S.J.; Dabs, R.D.; Freels, J.D.; Morgan, K.A.; Rothrock, R.B.; Griess, J.C.

1994-01-01

The HFIR facility was originally designed to store approximately 25 spent cores, sufficient to allow for operational contingencies and for cooling prior to off-site shipment for reprocessing. The original capacity has now been increased to 60 positions, of which 53 are currently filled (September 1994). Additional spent cores are produced at a rate of about 10 or 11 per year. Continued HFIR operation, therefore, depends on a significant near-term expansion of the pool storage capacity, as well as on a future capability of reprocessing or other storage alternatives once the practical capacity of the pool is reached. To store the much larger inventory of spent fuel that may remain on-site under various future scenarios, the pool capacity is being increased in a phased manner through installation of a new multi-tier spent fuel rack design for higher density storage. A total of 143 positions was used for this paper as the maximum practical pool capacity without impacting operations; however, greater ultimate capacities were addressed in the supporting analyses and approval documents. This paper addresses issues related to the pool storage expansion including (1) seismic effects on the three-tier storage arrays, (2) thermal performance of the new arrays, (3) spent fuel cladding corrosion concerns related to the longer period of pool storage, and (4) impacts of increased spent fuel inventory on the pool water quality, water treatment systems, and LLLW volume

Analysis of spent fuel performance in a geologic repository

International Nuclear Information System (INIS)

Apted, M.J.; Liebetrau, A.M.; Engel, D.W.; Alexander, D.H.

1986-04-01

The Analytical REpository Source-Term (AREST) code developed for the US Department of Energy is being used to assess the time-dependent release rate of radionuclides from spent nuclear fuel disposed in geologic repositories. The Waste Package Release (WPR) submodule of AREST calculates the release from individual waste packages containing spent fuel based on site-specific design, solubility, corrosion, sorption, and mass transfer data. Under the open system conditions of a repository, there are two limiting release mechanisms: surface reaction control and transport control. In addition, a separate release case is defined for soluble radionuclides that are inventory limited. Mass transfer equations for each of these processes are incorporated into AREST. Four separate sources are identified in the AREST code based on inventory and release mechanism: UO 2 matrix (transport limited), gap (inventory limited), grain boundary (inventory limited, combined with gap), and cladding (transport limited). The calculated release of nuclides contained in the matrix (> 90% of the entire inventory) is controlled by UO 2 solubility or the solubility of a nuclide-bearing phase, whichever is lower

Measurement of plutonium in spent nuclear fuel by self-induced x-ray fluorescence

Energy Technology Data Exchange (ETDEWEB)

Hoover, Andrew S [Los Alamos National Laboratory; Rudy, Cliff R [Los Alamos National Laboratory; Tobin, Steve J [Los Alamos National Laboratory; Charlton, William S [Los Alamos National Laboratory; Stafford, A [TEXAS A& M; Strohmeyer, D [TEXAS A& M; Saavadra, S [ORNL

2009-01-01

Direct measurement of the plutonium content in spent nuclear fuel is a challenging problem in non-destructive assay. The very high gamma-ray flux from fission product isotopes overwhelms the weaker gamma-ray emissions from plutonium and uranium, making passive gamma-ray measurements impossible. However, the intense fission product radiation is effective at exciting plutonium and uranium atoms, resulting in subsequent fluorescence X-ray emission. K-shell X-rays in the 100 keV energy range can escape the fuel and cladding, providing a direct signal from uranium and plutonium that can be measured with a standard germanium detector. The measured plutonium to uranium elemental ratio can be used to compute the plutonium content of the fuel. The technique can potentially provide a passive, non-destructive assay tool for determining plutonium content in spent fuel. In this paper, we discuss recent non-destructive measurements of plutonium X-ray fluorescence (XRF) signatures from pressurized water reactor spent fuel rods. We also discuss how emerging new technologies, like very high energy resolution microcalorimeter detectors, might be applied to XRF measurements.

Results from Nevada Nuclear Waste Storage Investigations (NNWSI) Series 3 spent fuel dissolution tests

International Nuclear Information System (INIS)

Wilson, C.N.

1990-06-01

The dissolution and radionuclide release behavior of spent fuel in groundwater is being studied by the Yucca Mountain Project (YMP), formerly the Nevada Nuclear Waste Storage Investigations (NNWSI) Project. Specimens prepared from pressurized water reactor fuel rod segments were tested in sealed stainless steel vessels in Nevada Test Site J-13 well water at 85 degree C and 25 degree C. The test matrix included three specimens of bare-fuel particles plus cladding hulls, two fuel rod segments with artificially defected cladding and water-tight end fittings, and an undefected fuel rod section with watertight end fittings. Periodic solution samples were taken during test cycles with the sample volumes replenished with fresh J-13 water. Test cycles were periodically terminated and the specimens restarted in fresh J-13 water. The specimens were run for three cycles for a total test duration of 15 months. 22 refs., 32 figs., 26 tabs

Storage of Spent Nuclear Fuel in Norway: Status and Prospects

International Nuclear Information System (INIS)

Bennett, Peter; Larsen, Erlend

2014-01-01

Spent Nuclear Fuel (SNF) in Norway has arisen from irradiation of fuel in the JEEP I and JEEP II reactors at Kjeller, and in the Halden Boiling Water Reactor (HBWR) in Halden. In total there are some 16 tonnes of SNF, all of which is currently stored on-site, in either wet or dry storage facilities. The greater part of the SNF, 12 tonnes, consists of aluminium-clad fuel, of which 10 tonnes is metallic uranium fuel and the remainder oxide (UO 2 ). Such fuel presents significant challenges with respect to long-term storage and disposal. Current policy is that existing spent fuel will, as far as possible considering its suitability for later direct disposal, be stored until final disposal is possible. Several committees have advised the Government of Norway on, among others, policy issues, storage methods and localisation of a storage facility. Both experts and stakeholders have participated in these committees. This paper presents an overview of the spent fuel in Norway and a description of current storage arrangements. The prospects for long-term storage are then described, including a summary of recommendations made to government, the reactions of various stakeholders to these recommendations, the current status, and the proposed next steps. A recommended policy is to construct a new storage facility for the fuel to be stored for a period of at least 50 years. In the meantime a national final disposal facility should be constructed and taken into operation. It has been recommended that the aluminium-clad fuel be reprocessed in an overseas commercial facility to produce a stable waste form for storage and disposal. This recommendation is controversial, and a decision has not yet been taken on whether to pursue this option. An analysis of available storage concepts for the more modern fuel types resulted in the recommendation to use dual-purpose casks. In addition, it was recommended to construct a future storage facility in a rock hall instead of a free

Cladding embrittlement during postulated loss-of-coolant accidents.

Energy Technology Data Exchange (ETDEWEB)

Billone, M.; Yan, Y.; Burtseva, T.; Daum, R.; Nuclear Engineering Division

2008-07-31

The effect of fuel burnup on the embrittlement of various cladding alloys was examined with laboratory tests conducted under conditions relevant to loss-of-coolant accidents (LOCAs). The cladding materials tested were Zircaloy-4, Zircaloy-2, ZIRLO, M5, and E110. Tests were performed with specimens sectioned from as-fabricated cladding, from prehydrided (surrogate for high-burnup) cladding, and from high-burnup fuel rods which had been irradiated in commercial reactors. The tests were designed to determine for each cladding material the ductile-to-brittle transition as a function of steam oxidation temperature, weight gain due to oxidation, hydrogen content, pre-transient cladding thickness, and pre-transient corrosion-layer thickness. For short, defueled cladding specimens oxidized at 1000-1200 C, ring compression tests were performed to determine post-quench ductility at {le} 135 C. The effect of breakaway oxidation on embrittlement was also examined for short specimens oxidized at 800-1000 C. Among other findings, embrittlement was found to be sensitive to fabrication processes--especially surface finish--but insensitive to alloy constituents for these dilute zirconium alloys used as cladding materials. It was also demonstrated that burnup effects on embrittlement are largely due to hydrogen that is absorbed in the cladding during normal operation. Some tests were also performed with longer, fueled-and-pressurized cladding segments subjected to LOCA-relevant heating and cooling rates. Recommendations are given for types of tests that would identify LOCA conditions under which embrittlement would occur.

Weld overlay cladding with iron aluminides

Energy Technology Data Exchange (ETDEWEB)

Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

1997-12-01

The author has established a range of compositions for these alloys within which hot cracking resistance is very good, and within which cold cracking can be avoided in many instances by careful control of welding conditions, particularly preheat and postweld heat treatment. For example, crack-free butt welds have been produced for the first time in 12-mm thick wrought Fe{sub 3}Al plate. Cold cracking, however, still remains an issue in many cases. The author has developed a commercial source for composite weld filler metals spanning a wide range of achievable aluminum levels, and are pursuing the application of these filler metals in a variety of industrial environments. Welding techniques have been developed for both the gas tungsten arc and gas metal arc processes, and preliminary work has been done to utilize the wire arc process for coating of boiler tubes. Clad specimens have been prepared for environmental testing in-house, and a number of components have been modified and placed in service in operating kraft recovery boilers. In collaboration with a commercial producer of spiral weld overlay tubing, the author is attempting to utilize the new filler metals for this novel application.

Springback of aluminum alloy brazing sheet in warm forming

Science.gov (United States)

Han, Kyu Bin; George, Ryan; Kurukuri, Srihari; Worswick, Michael J.; Winkler, Sooky

2017-10-01

The use of aluminum is increasing in the automotive industry due to its high strength-to-weight ratio, recyclability and corrosion resistance. However, aluminum is prone to significant springback due to its low elastic modulus coupled with its high strength. In this paper, a warm forming process is studied to improve the springback characteristics of 0.2 mm thick brazing sheet with an AA3003 core and AA4045 clad. Warm forming decreases springback by lowering the flow stress. The parts formed have complex features and geometries that are representative of automotive heat exchangers. The key objective is to utilize warm forming to control the springback to improve the part flatness which enables the use of harder temper material with improved strength. The experiments are performed by using heated dies at several different temperatures up to 350 °C and the blanks are pre-heated in the dies. The measured springback showed a reduction in curvature and improved flatness after forming at higher temperatures, particularly for the harder temper material conditions.

LASER SURFACE CLADDING FOR STRUCTURAL REPAIR

OpenAIRE

SANTANU PAUL

2018-01-01

Laser cladding is a powder deposition technique, which is used to deposit layers of clad material on a substrate to improve its surface properties. It has widespread application in the repair of dies and molds used in the automobile industry. These molds and dies are subjected to cyclic thermo-mechanical loading and therefore undergo localized damage and wear. The final clad quality and integrity is influenced by various physical phenomena, namely, melt pool morphology, microst...

A study on dissolution and leaching behaviour of spent nuclear fuels

International Nuclear Information System (INIS)

Lee, Chang Heon; Im, Hee Jung; Kim, Jong Gu; Park, Yang Soon; Ha, Yeong Keong

2010-12-01

This state of the art report describes a leaching behaviour of spent nuclear fuels which should be considered for safety assessment of spent nuclear fuel disposal in a deep geological repository. A decisive factor of a dissolution of UO 2 , a matrix of the fuel, is chemical characters (redox potential, pH, concentration of inorganic anions, water radiolysis subsequent by radiation field of the fuels) of ground water expected to be in contact with the fuels after the container has failed due to corrosion as well as atmosphere condition of a deep geological repository, which can change the oxidation state of UO 2 . The release rates of radionuclides from UO 2 matrix depend largely on their location within the fuels, that is, the radionuclides fixed in the fuel/cladding gap and grain boundaries are rapidly released. However, the radionuclides within the grains of the fuel are slowly released, and then their release rate is governed by a dissolution behaviour of UO 2

Historical fuel reprocessing and HLW management in Idaho

International Nuclear Information System (INIS)

Knecht, D.A.; Staiger, M.D.; Christian, J.D.

1997-01-01

This article review some of the key decision points in the historical development of spent fuel reprocessing and waste management practices at the Idaho Chemical Processing Plant that have helped ICPP to successfully accomplish its mission safely and with minimal impact on the environment. Topics include ICPP reprocessing development; batch aluminum-uranium dissolution; continuous aluminum uranium dissolution; batch zirconium dissolution; batch stainless steel dissolution; semicontinuous zirconium dissolution with soluble poison; electrolytic dissolution of stainless steel-clad fuel; graphite-based rover fuel processing; fluorinel fuel processing; ICPP waste management consideration and design decisions; calcination technology development; ICPP calcination demonstration and hot operations; NWCF design, construction, and operation; HLW immobilization technology development. 80 refs., 4 figs

Investigation of Interface Bonding Mechanism of an Explosively Welded Tri-Metal Titanium/Aluminum/Magnesium Plate by Nanoindentation

Science.gov (United States)

Zhang, T. T.; Wang, W. X.; Zhou, J.; Cao, X. Q.; Yan, Z. F.; Wei, Y.; Zhang, W.

2018-04-01

A tri-metal titanium/aluminum/magnesium (Ti/Al/Mg) cladding plate, with an aluminum alloy interlayer plate, was fabricated for the first time by explosive welding. Nanoindentation tests and associated microstructure analysis were conducted to investigate the interface bonding mechanisms of the Ti/Al/Mg cladding plate. A periodic wavy bonding interface (with an amplitude of approximately 30 μm and a wavelength of approximately 160 μm) without a molten zone was formed between the Ti and Al plates. The bonding interface between the Al and the Mg demonstrated a similar wavy shape, but the wave at this location was much larger with an amplitude of approximately 390 μm and a wavelength of approximately 1580 μm, and some localized melted zones also existed at this location. The formation of the wavy interface was found to result from a severe deformation at the interface, which was caused by the strong impact or collision. The nanoindentation tests showed that the material hardness decreased with increasing distance from the bonding interface. Material hardness at a location was found to be correlated with the degree of plastic deformation at that site. A larger plastic deformation was correlated with an increase in hardness.

Influence of coolant pH on corrosion of 6061 aluminum under reactor heat transfer conditions

International Nuclear Information System (INIS)

Pawel, S.J.; Felde, D.K.; Pawel, R.E.

1995-10-01

To support the design of the Advanced Neutron Source (ANS), an experimental program was conducted wherein aluminum alloy specimens were exposed at high heat fluxes to high-velocity aqueous coolants in a corrosion test loop. The aluminum alloys selected for exposure were candidate fuel cladding materials, and the loop system was constructed to emulate the primary coolant system for the proposed ANS reactor. One major result of this program has been the generation of an experimental database defining oxide film growth on 6061 aluminum alloy cladding. Additionally, a data correlation was developed from the database to permit the prediction of film growth for any reasonable thermal-hydraulic excursion. This capability was utilized effectively during the conceptual design stages of the reactor. During the course of this research, it became clear that the kinetics of film growth on the aluminum alloy specimens were sensitively dependent on the chemistry of the aqueous coolant and that relatively small deviations from the intended pH 5 operational level resulted in unexpectedly large changes in the corrosion behavior. Examination of the kinetic influences and the details of the film morphology suggested that a mechanism involving mass transport from other parts of the test loop was involved. Such a mechanism would also be expected to be active in the operating reactor. This report emphasizes the results of experiments that best illustrate the influence of the nonthermal-hydraulic parameters on film growth and presents data to show that comparatively small variations in pH near 5.0 invoke a sensitive response. Simply, for operation in the temperature and heat flux range appropriate for the ANS studies, coolant pH levels from 4.5 to 4.9 produced significantly less film growth than those from pH 5.1 to 6. A mechanism for this behavior based on the concept of treating the entire loop as an active corrosion system is presented

Analysis of the loss of pool cooling accident in a PWR spent fuel pool with MAAP5

International Nuclear Information System (INIS)

Wu, Xiaoli; Li, Wei; Zhang, Yapei; Tian, Wenxi; Su, Guanghui; Qiu, Suizheng

2014-01-01

Highlights: • A PWR spent fuel pool was modeled by using MAAP5. • Loss of pool cooling severe accident scenarios were studied. • Loss of pool cooling accidents with two mitigation measures were analyzed. - Abstract: The Fukushima Daiichi nuclear accident shows that it is necessary to study potential severe accidents and corresponding mitigation measures for the spent fuel pool (SFP) of a nuclear power plant (NPP). This paper presents the analysis of loss of pool cooling accident scenarios and the discussion of mitigation measures for the SFP at a pressurized water reactor (PWR) NPP with the MAAP5 code. Analysis of uncompensated loss of water due to the loss of pool cooling with different initial pool water levels of 12.2 m (designated as a reference case) and 10.7 m have been performed based on a MAAP5 input model. Scenarios of the accident such as overheating of uncovered fuel assemblies, oxidation of claddings and hydrogen generation, loss of intactness of fuel rod claddings, and release of radioactive fission products were predicted with the assumption that mitigation measures were unavailable. The results covered a broad spectrum of severe accident evaluations in the SFP. Furthermore, as important mitigation measures, the effects of recovering the SFP cooling system and makeup water in SFP on the accident progressions have also been investigated respectively based on the events of pool water boiling and spent fuels uncovery. Based upon the reference case, three cases with the recovery of SFP cooling system and three other cases with makeup water in SFP have been studied. The results showed that, severe accident might happen if SFP cooling system was not restored timely before the spent fuels started to become uncovered; spent fuels could be completely submerged and severe accident might be avoided if SFP makeup water system provided water with a mass flow rate larger than the average evaporation rate defined as the division of pool water mass above the

Transformation and fragmentation behavior of molten aluminum in sodium pool

International Nuclear Information System (INIS)

Nishimura, S.; Kinoshita, I.; Ueda, N.; Sugiyama, K. I.

2003-01-01

In order to investigate the possibility of fragmentation of the metallic alloy fuel on liquid phase formed by metallurgical reactions, which is important in evaluating the sequence of core disruptive accidents for metallic fuel fast reactors, a series of experiments was carried out using molten aluminum and sodium under the condition that the boiling of sodium on the surface of the melt does not occur. The melting point of aluminum (933K) is roughly equivalent to the liquefaction temperature between the U-Pu-Zr alloy fuel and the SUS cladding (about 923K). The thermal fragmentation of a molten aluminum with a solid crust in the sodium pool is caused by the transient pressurization within the melt confined by the solid crust even under the condition that the instantaneous contact interface temperature between the melt and the sodium is below the boiling point of sodium. This indicates the possibility that the metallic alloy fuel on liquid phase formed by metallurgical reactions can be fragmented without occurring the boiling of sodium on the surface of the melt. The transient pressurization within the melt is considered to be caused by following two mechanisms. i) the overheating of the coolant entrapped hydrodynamically inside the aluminum melt confined by solid crust ii) the progression of solid crust inward and the squeeze of inner liquid part of the aluminum melt confined by solid crust It is found that the degree of fragmentation defined by mass median diameter has the same tendency for different dropping modes (drop or jet) with different mass and ambient Weber number of the melt in the present experimental conditions

Electrically heated ex-reactor pellet-cladding interaction (PCI) simulations utilizing irradiated Zircaloy cladding

International Nuclear Information System (INIS)

Barner, J.O.; Fitzsimmons, D.E.

1985-02-01

In a program sponsored by the Fuel Systems Research Branch of the US Nuclear Regulatory Commission, a series of six electrically heated fuel rod simulation tests were conducted at Pacific Northwest Laboratory. The primary objective of these tests was to determine the susceptibility of irradiated pressurized-water reactor (PWR) Zircaloy-4 cladding to failures caused by pellet-cladding mechanical interaction (PCMI). A secondary objective was to acquire kinetic data (e.g., ridge growth or relaxation rates) that might be helpful in the interpretation of in-reactor performance results and/or the modeling of PCMI. No cladding failures attributable to PCMI occurred during the six tests. This report describes the testing methods, testing apparatus, fuel rod diametral strain-measuring device, and test matrix. Test results are presented and discussed

Reaction in air and in nitrogen of pre-oxidised Zircaloy-4 and M5™ claddings

Energy Technology Data Exchange (ETDEWEB)

Duriez, C., E-mail: christian.duriez@irsn.fr [Institut de Radioprotection et de Sûreté Nucléaire (IRSN), PSN-RES/SEREX-LE2M, Centre de Cadarache, St Paul-Lez-Durance 13115 (France); Drouan, D. [Institut de Radioprotection et de Sûreté Nucléaire (IRSN), PSN-RES/SEREX-LE2M, Centre de Cadarache, St Paul-Lez-Durance 13115 (France); Pouzadoux, G. [Université Technologique de Troyes, BP 2060, Troyes 10010 (France)

2013-10-15

High temperature reactivity in air and in nitrogen of pre-oxidised Zircaloy-4 and M5™ claddings has been studied by thermogravimetry. Claddings were pre-oxidised at low temperature with the aim of simulating spent fuel. Different pre-oxidation modes, inducing significant variation in the pre-oxides microstructure, were compared. The behaviour in air, investigated in the 850–1000 °C temperature range, was found to be strongly dependant on the type of pre-oxide: the compact pre-oxide formed in autoclave (at temperature, pressure, and water chemistry representative of PWR conditions) significantly slows down the degradation in air compared to the bare alloys; on the contrary, a pre-oxide formed at 500 °C at ambient pressure, either in oxygen or in steam, favours the initiation of post-breakaway type oxidation, which in air is associated with nitride formation. The behaviour in nitrogen has been investigated in the 800–1200 °C temperature range, with Zircaloy-4 pre-oxidised at 500 °C in O{sub 2}. Reactivity is low up to 1000 °C but becomes very significant at the highest temperatures investigated, 1100 and 1200 °C. Finally, cladding segments first reacted in N{sub 2} at 1100 °C, were exposed to air and show fast oxidation even at the lowest temperature investigated (600 °C)

Removal of spent fuel from the TVR reactor for reprocessing and proposals for the RA reactor spent fuel handling

International Nuclear Information System (INIS)

Volkov, E.B.; Konev, V.N.; Shvedov, O.V.; Bulkin, S.Yu; Sokolov, A.V.

2002-01-01

The 2,5 MW heavy-water moderated and cooled research reactor TVR was located at the Moscow Institute for Theoretical and Experimental Physics site. In 1990 the final batch of spent nuclear fuel (SNF) from the TVR reactor was transported for reprocessing to Production Association (PA) 'Mayak'. This transportation of the SNF was a part of TVR reactor decommissioning. The special technology and equipment was developed in order to fulfill the preparation of TVR SNF for transportation. The design of the TVR reactor and the fuel elements used are similar to the design and fuel elements of the RA reactor. Two different ways of RA spent fuel elements for transportation to reprocessing plant are considered: in aluminum barrels, and in additional cans. The experience and equipment used for the preparing TVR fuel elements for transportation can help the staff of RA reactor to find the optimal way for these technical operations. (author)

Fuel assembly and fuel cladding tube

International Nuclear Information System (INIS)

Tsutsumi, Shinro; Ito, Ken-ichi; Inagaki, Masatoshi; Nakajima, Junjiro.

1996-01-01

A fuel cladding tube is a zirconium liner tube formed by lining a pure zirconium layer on the inner side of a zirconium alloy tube. The fuel cladding tube is formed by extrusion molding of a composite billet formed by inserting a pure zirconium billet into a zirconium alloy billet. Accordingly, the pure zirconium layer and the zirconium alloy tube are strongly joined by metal bond. The fuel cladding tube has an external oxide film on the outer surface of the zirconium alloy tube and an internal oxide film on the inner side of the pure zirconium layer. The external oxide film has a thickness preferably of about 1μm. The internal oxide film has a thickness of not more than 10μm, preferably, from 1 to 5μm. With such a constitution, flaws to be formed on both inner and outer surfaces of the cladding tube upon assembling a fuel assembly can be reduced thereby enabling to reduce the amount of hydrogen absorbed to the cladding tube. (I.N.)

Plutonium and americium recovery from spent molten-salt-extraction salts with aluminum-magnesium alloys

International Nuclear Information System (INIS)

Cusick, M.J.; Sherwood, W.G.; Fitzpatrick, R.F.

1984-01-01

Development work was performed to determine the feasibility of removing plutonium and americium from spent molten-salt-extraction (MSE) salts using Al-Mg alloys. If the product buttons from this process are compatible with subsequent aqueous processing, the complex chloride-to-nitrate aqueous conversion step which is presently required for these salts may be eliminated. The optimum alloy composition used to treat spent 8 wt % MSE salts in the past yielded poor phase-disengagement characteristics when applied to 30 mol % salts. After a limited investigation of other alloy compositions in the Al-Mg-Pu-Am system, it was determined that the Al-Pu-Am system could yield a compatible alloy. In this system, experiments were performed to investigate the effects of plutonium loading in the alloy, excess magnesium, age of the spent salt on actinide recovery, phase disengagement, and button homogeneity. Experimental results indicate that 95 percent plutonium recoveries can be attained for fresh salts. Further development is required for backlog salts generated prior to 1981. A homogeneous product alloy, as required for aqueous processing, could not be produced

Accident tolerant fuel cladding development: Promise, status, and challenges

Science.gov (United States)

Terrani, Kurt A.

2018-04-01

The motivation for transitioning away from zirconium-based fuel cladding in light water reactors to significantly more oxidation-resistant materials, thereby enhancing safety margins during severe accidents, is laid out. A review of the development status for three accident tolerant fuel cladding technologies, namely coated zirconium-based cladding, ferritic alumina-forming alloy cladding, and silicon carbide fiber-reinforced silicon carbide matrix composite cladding, is offered. Technical challenges and data gaps for each of these cladding technologies are highlighted. Full development towards commercial deployment of these technologies is identified as a high priority for the nuclear industry.

Hydride precipitation crack propagation in zircaloy cladding during a decreasing temperature history

International Nuclear Information System (INIS)

Stout, R.B.

2001-01-01

An assessment of safety, design, and cost tradeoff issues for short (ten to fifty years) and longer (fifty to hundreds of years) interim dry storage of spent nuclear fuel in Zircaloy rods shall address potential failures of the Zircaloy cladding caused by the precipitation response of zirconium hydride platelets. To perform such assessment analyses rigorously and conservatively will be necessarily complex and difficult. For Zircaloy cladding, a model for zirconium hydride induced crack propagation velocity was developed for a decreasing temperature field and for hydrogen, temperature, and stress dependent diffusive transport of hydrogen to a generic hydride platelet at a crack tip. The development of the quasi-steady model is based on extensions of existing models for hydride precipitation kinetics for an isolated hydride platelet at a crack tip. An instability analysis model of hydride-crack growth was developed using existing concepts in a kinematic equation for crack propagation at a constant thermodynamic crack potential subject to brittle fracture conditions. At the time an instability is initiated, the crack propagation is no longer limited by hydride growth rate kinetics, but is then limited by stress rates. The model for slow hydride-crack growth will be further evaluated using existing available data. (authors)

Hydride precipitation crack propagation in zircaloy cladding during a decreasing temperature history

Energy Technology Data Exchange (ETDEWEB)

Stout, R.B. [California Univ., Livermore, CA (United States). Lawrence Livermore National Lab

2001-07-01

An assessment of safety, design, and cost tradeoff issues for short (ten to fifty years) and longer (fifty to hundreds of years) interim dry storage of spent nuclear fuel in Zircaloy rods shall address potential failures of the Zircaloy cladding caused by the precipitation response of zirconium hydride platelets. To perform such assessment analyses rigorously and conservatively will be necessarily complex and difficult. For Zircaloy cladding, a model for zirconium hydride induced crack propagation velocity was developed for a decreasing temperature field and for hydrogen, temperature, and stress dependent diffusive transport of hydrogen to a generic hydride platelet at a crack tip. The development of the quasi-steady model is based on extensions of existing models for hydride precipitation kinetics for an isolated hydride platelet at a crack tip. An instability analysis model of hydride-crack growth was developed using existing concepts in a kinematic equation for crack propagation at a constant thermodynamic crack potential subject to brittle fracture conditions. At the time an instability is initiated, the crack propagation is no longer limited by hydride growth rate kinetics, but is then limited by stress rates. The model for slow hydride-crack growth will be further evaluated using existing available data. (authors)

Mechanical Property and Oxidation Behavior of ATF cladding developed in KAERI

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyun-Gil; Kim, Il-Hyun; Jung, Yang-Il; Park, Dong-Jun; Park, Jung-Hwan; Park, Jeong-Yong; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-10-15

To realize the coating cladding, coating material (Cr-based alloy) as well as coating technology (3D laser coating and arc ion plating combined with vacuum annealing) can be developed to meet the fuel cladding criteria. The coated Zr cladding can be produced after the optimization of coating technologies. The coated cladding sample showed the good oxidation/corrosion and adhesion properties without the spalling and/or severe interaction with the Zr alloy cladding from the various tests. Thus, it is known that the mechanical property and oxidation behavior of coated cladding concept developed in KAERI is reasonable for applying the ATF cladding in LWRs. At the present time various ATF concepts have been proposed and developing in many countries. The ATF concepts with potentially improved accident performance can be summarized to the coating cladding, Mo-Zr cladding, FeCrAl cladding, and SiCf/SiC cladding. Regarding the cladding performance, ATF cladding concepts will be evaluated with respect to the accident scenarios and normal operations of LWRs as well as to the fuel cladding fabrication.

Aluminum cladding oxidation of prefilmed in-pile fueled experiments

Energy Technology Data Exchange (ETDEWEB)

Marcum, W.R., E-mail: marcumw@engr.orst.edu [Oregon State University, School of Nuclear Science and Engineering, 116 Radiation Center, Corvallis, OR 97331 (United States); Wachs, D.M.; Robinson, A.B.; Lillo, M.A. [Idaho National Laboratory, Nuclear Fuels & Materials Department, 2525 Fremont Ave., Idaho Falls, ID 83415 (United States)

2016-04-01

A series of fueled irradiation experiments were recently completed within the Advanced Test Reactor Full size plate In center flux trap Position (AFIP) and Gas Test Loop (GTL) campaigns. The conduct of the AFIP experiments supports ongoing efforts within the global threat reduction initiative (GTRI) to qualify a new ultra-high loading density low enriched uranium-molybdenum fuel. This study details the characterization of oxide growth on the fueled AFIP experiments and cross-correlates the empirically measured oxide thickness values to existing oxide growth correlations and convective heat transfer correlations that have traditionally been utilized for such an application. This study adds new and valuable empirical data to the scientific community with respect to oxide growth measurements of highly irradiated experiments, of which there is presently very limited data. Additionally, the predicted oxide thickness values are reconstructed to produce an oxide thickness distribution across the length of each fueled experiment (a new application and presentation of information that has not previously been obtainable in open literature); the predicted distributions are compared against experimental data and in general agree well with the exception of select outliers. - Highlights: • New experimental data is presented on oxide layer thickness of irradiated aluminum fuel. • Five oxide growth correlations and four convective heat transfer correlations are used to compute the oxide layer thickness. • The oxide layer thickness distribution is predicted via correlation for each respective experiment. • The measured experiment and predicted distributions correlate well, with few outliers.

Pulsed Laser Cladding of Ni Based Powder

Science.gov (United States)

Pascu, A.; Stanciu, E. M.; Croitoru, C.; Roata, I. C.; Tierean, M. H.

2017-06-01

The aim of this paper is to optimize the operational parameters and quality of one step Metco Inconel 718 atomized powder laser cladded tracks, deposited on AISI 316 stainless steel substrate by means of a 1064 nm high power pulsed laser, together with a Precitec cladding head manipulated by a CLOOS 7 axes robot. The optimization of parameters and cladding quality has been assessed through Taguchi interaction matrix and graphical output. The study demonstrates that very good cladded layers with low dilution and increased mechanical proprieties could be fabricated using low laser energy density by involving a pulsed laser.

Protective claddings for high strength chromium alloys

Science.gov (United States)

Collins, J. F.

1971-01-01

The application of a Cr-Y-Hf-Th alloy as a protective cladding for a high strength chromium alloy was investigated for its effectiveness in inhibiting nitrogen embrittlement of a core alloy. Cladding was accomplished by a combination of hot gas pressure bonding and roll cladding techniques. Based on bend DBTT, the cladding alloy was effective in inhibiting nitrogen embrittlement of the chromium core alloy for up to 720 ks (200hours) in air at 1422 K (2100 F). A significant increase in the bend DBTT occurred with longer time exposures at 1422 K or short time exposures at 1589 K (2400 F).

Polarization characteristics of double-clad elliptical fibers.

Science.gov (United States)

Zhang, F; Lit, J W

1990-12-20

A scalar variational analysis based on a Gaussian approximation of the fundamental mode of a double-clad elliptical fiber with a depressed inner cladding is studied. The polarization properties and graphic results are presented; they are given in terms of three parameters: the ratio of the major axis to the minor axis of the core, the ratio of the inner cladding major axis to the core major axis, and the difference between the core index and the inner cladding index. The variations of both the spot size and the field intensity with core ellipticity are examined. It is shown that high birefringence and dispersion-free orthogonal polarization modes can be obtained within the single-mode region and that the field intensity distribution may be more confined to the fiber center than in a single-clad elliptical fiber.

Polarization effects in silicon-clad optical waveguides

Science.gov (United States)

Carson, R. F.; Batchman, T. E.

1984-01-01

By changing the thickness of a semiconductor cladding layer deposited on a planar dielectric waveguide, the TE or TM propagating modes may be selectively attenuated. This polarization effect is due to the periodic coupling between the lossless propagating modes of the dielectric slab waveguide and the lossy modes of the cladding layer. Experimental tests involving silicon claddings show high selectivity for either polarization.

Study of the effect of PH, surface finish and thermal treatment on the corrosion of AlFeNi aluminum alloy

International Nuclear Information System (INIS)

Nabhan, Diana

2013-01-01

The Jules Horowitz Reactor (JHR) is a research reactor under construction at the CEA Cadarache research center, France. It is scheduled to start operating by 2020. The fuel elements of this reactor core consist of eight concentric rows of cylindrical plates, each row being composed of three thin aluminum coated plates. Cooling water circulates between these plates through very thin gaps smaller than 2 mm. The aluminum alloy used to coat the fuel plates is an alloy called AlFeNi, which contains 1% wt. Fe, 1% wt. Ni and 1% wt. Mg. In the reactor environment, this alloy may undergo corrosion. The oxide layer formed on the AlFeNi alloy is composed of two different types of oxides: an inner oxide layer formed by a diffusion mechanism and an outer oxide layer formed by re-precipitation. As a consequence, formation of an oxide scale on the aluminum coating could reduce the gap between the cladding plates, thus allowing less water to circulate. This could in turn lead to local heating of the fuel cladding. In addition, the metal consumption and the softening of the metal at high temperatures can lead to a decrease of the mechanical strength of the cladding. In order to qualify the fuel elements of the JHR, several specimens of AlFeNi, representative of the future cladding, were corroded at 250 .deg. C for different durations (9 to 34 days) in distilled water of different pH: 4.9; 5.2 and 5.6. These pH values have been chosen to simulate the ones currently predicted for the JHR. The effect of surface finish (polished and not polished) and thermal treatment (annealed and not annealed) on the oxide growth rate was also investigated. For long tests over 30 days, the pH 5,6 appears to be more favorable than the pH 5,2 and 4,9 to limit the oxide thickness, but this pH effect is reduced on unpolished samples. In one hand, the effect of surface finish on the corrosion behavior as measured by optical microscopy appears to be strong. On the other hand, the effect of thermal

Study of the effect of PH, surface finish and thermal treatment on the corrosion of AlFeNi aluminum alloy

Energy Technology Data Exchange (ETDEWEB)

Nabhan, Diana [Comissariat a l' Energie Atomique, Paris (France)

2013-07-01

The Jules Horowitz Reactor (JHR) is a research reactor under construction at the CEA Cadarache research center, France. It is scheduled to start operating by 2020. The fuel elements of this reactor core consist of eight concentric rows of cylindrical plates, each row being composed of three thin aluminum coated plates. Cooling water circulates between these plates through very thin gaps smaller than 2 mm. The aluminum alloy used to coat the fuel plates is an alloy called AlFeNi, which contains 1% wt. Fe, 1% wt. Ni and 1% wt. Mg. In the reactor environment, this alloy may undergo corrosion. The oxide layer formed on the AlFeNi alloy is composed of two different types of oxides: an inner oxide layer formed by a diffusion mechanism and an outer oxide layer formed by re-precipitation. As a consequence, formation of an oxide scale on the aluminum coating could reduce the gap between the cladding plates, thus allowing less water to circulate. This could in turn lead to local heating of the fuel cladding. In addition, the metal consumption and the softening of the metal at high temperatures can lead to a decrease of the mechanical strength of the cladding. In order to qualify the fuel elements of the JHR, several specimens of AlFeNi, representative of the future cladding, were corroded at 250 .deg. C for different durations (9 to 34 days) in distilled water of different pH: 4.9; 5.2 and 5.6. These pH values have been chosen to simulate the ones currently predicted for the JHR. The effect of surface finish (polished and not polished) and thermal treatment (annealed and not annealed) on the oxide growth rate was also investigated. For long tests over 30 days, the pH 5,6 appears to be more favorable than the pH 5,2 and 4,9 to limit the oxide thickness, but this pH effect is reduced on unpolished samples. In one hand, the effect of surface finish on the corrosion behavior as measured by optical microscopy appears to be strong. On the other hand, the effect of thermal

Analysis of coaxial laser micro cladding processing conditions

OpenAIRE

Tarasova, Tatiana Vasilievna; Gvozdeva, Galina Olegovna; Nowotny, Steffen; Ableyeva, Riana R.; Dolzhikova, Evgenia Yu

2018-01-01

The laser build-up cladding is a well-known technique for repair, coatings and additive manufacturing tasks. Modern equipment for the laser cladding enables material to be deposited with the lateral resolution of about 100 μm and to manufacture miniature precise parts. However, the micro cladding regimes are unknown. Determination of these regimes is an expensive task as a well-known relation between laser cladding parameters and melt pool dimensions are changing by technology micro-miniaturi...

Impact of reactor water chemistry on cladding performance

Energy Technology Data Exchange (ETDEWEB)

Cox, B. [University of Toronto, Centre for Nuclear Engineering, Toronto, Ontario (Canada)

1997-07-01

Water chemistry may have a major impact on fuel cladding performance in PWRs. If the saturation temperature on the surface of fuel cladding is exceeded, either because of the thermal hydraulics of the system, or because of crud deposition, then LiOH concentration can occur within thick porous oxide films on the cladding. This can degrade the protective film and accelerate the corrosion rate of the cladding. If sufficient boric acid is also present in the coolant then these effects may be mitigated. This is normally the case through most of any reactor fuel cycle. Extensive surface boiling may disrupt this equilibrium because of the volatility of boric acid in steam. Under such conditions severe cladding corrosion can ensue. The potential for such effects on high burnup cladding in CANDU reactors, where bone acid is not present in the primary coolant, is discussed. (author)

Impact of reactor water chemistry on cladding performance

International Nuclear Information System (INIS)

Cox, B.

1997-01-01

Water chemistry may have a major impact on fuel cladding performance in PWRs. If the saturation temperature on the surface of fuel cladding is exceeded, either because of the thermal hydraulics of the system, or because of crud deposition, then LiOH concentration can occur within thick porous oxide films on the cladding. This can degrade the protective film and accelerate the corrosion rate of the cladding. If sufficient boric acid is also present in the coolant then these effects may be mitigated. This is normally the case through most of any reactor fuel cycle. Extensive surface boiling may disrupt this equilibrium because of the volatility of boric acid in steam. Under such conditions severe cladding corrosion can ensue. The potential for such effects on high burnup cladding in CANDU reactors, where bone acid is not present in the primary coolant, is discussed. (author)

Some proposed mechanisms for internal cladding corrosion

International Nuclear Information System (INIS)

Bradbury, M.H.; Pickering, S.; Whitlow, W.H.

1977-01-01

In spite of extensive research during recent years, a comprehensive model for internal cladding corrosion in fast reactor oxide fuel pins has not yet been established. In this paper, a model is proposed which accounts for many of the features normally associated with this type of corrosion. The model is composed of a number of parts which describe the chronological sequence of events at the fuel/cladding interface. The corrosion reaction is visualised as being primarily chemical in character, involving the cladding steel, the fuel and the more aggressive fission products, notably caesium in the presence of oxygen. The model attempts to explain how corrosion starts, how it depends on the oxygen potential, why it occurs non-uniformly; also covered are phase changes within the cladding steel and morphological features such as the intergranular form of attack and the distribution of corrosion products in the fuel/cladding gap. (author)

Some proposed mechanisms for internal cladding corrosion

Energy Technology Data Exchange (ETDEWEB)

Bradbury, M H; Pickering, S; Whitlow, W H [EURATOM (United Kingdom)

1977-04-01

In spite of extensive research during recent years, a comprehensive model for internal cladding corrosion in fast reactor oxide fuel pins has not yet been established. In this paper, a model is proposed which accounts for many of the features normally associated with this type of corrosion. The model is composed of a number of parts which describe the chronological sequence of events at the fuel/cladding interface. The corrosion reaction is visualised as being primarily chemical in character, involving the cladding steel, the fuel and the more aggressive fission products, notably caesium in the presence of oxygen. The model attempts to explain how corrosion starts, how it depends on the oxygen potential, why it occurs non-uniformly; also covered are phase changes within the cladding steel and morphological features such as the intergranular form of attack and the distribution of corrosion products in the fuel/cladding gap. (author)

Preliminary experiments for the fabrication of clad for a spherical fuel for a research fluidized bed nuclear reactor

International Nuclear Information System (INIS)

Almeida, L.A.A.

1982-01-01

A preliminary experiments using 1100 aluminum 0,5mm thick hemispheres welded on 10mm diameter steel and ceramic spheres in order to determine a method to clad spherical fuel for a research fluidized bed nuclear reactor were studied. The processes of hot press, T.I.G. and resistance we use for welding. A qualitative compression and metalographic tests of welded pieces are performed. By the analysis of the results of the tests we conclude that the resistance welding was the best. The experimental methods and the results with their analysis are presented in the paper. (Author) [pt

LWR spent-fuel radiochemical measurements and comparison with ORIGEN2 predictions

International Nuclear Information System (INIS)

Blahnik, D.E.; Jenquin, U.P.; Guenther, R.J.

1988-01-01

The Materials Characterization Center (MCC) at Pacific Northwest Laboratory is responsible for providing characterized spent fuel, designated approved testing material (ATMs) for subsequent use in the investigation of nuclear waste disposal forms by the US Department of Energy geologic repository project. The ATMs are selected to assure that test material is available that has a representative range of characteristics important to spent-fuel behavior in a geologic repository. Burnup and fission gas release were the primary criteria for selecting the ATMs. The five spent-fuel ATMs (ATM-101, -103, -104, -105, and -106) currently being characterized by the MCC have rod average burnups ranging from 20 to 43 MWd/kg M, fission gas releases ranging from 0.2 to 11.2%, and are from both boiling water reactors and pressurized water reactors. Radiochemical analyses of the fuel included measurements of 148 Nd (for fuel burnup), the isotopes of uranium and plutonium, and nuclides of importance to repository performance. Cladding samples were analyzed for 14 C. The measured values of selected nuclides were compared with values obtained from calculations with the ORIGEN2 code that was used to predict isotopic quantities for all of the ATMS. Ratios of the ORIGEN2 calculated values to the measured values for ATM-103 and ATM-106 fuel are given

Deep-probe metal-clad waveguide biosensors

DEFF Research Database (Denmark)

Skivesen, Nina; Horvath, Robert; Thinggaard, S.

2007-01-01

Two types of metal-clad waveguide biosensors, so-called dip-type and peak-type, are analyzed and tested. Their performances are benchmarked against the well-known surface-plasmon resonance biosensor, showing improved probe characteristics for adlayer thicknesses above 150-200 nm. The dip-type metal-clad...... waveguide sensor is shown to be the best all-round alternative to the surface-plasmon resonance biosensor. Both metal-clad waveguides are tested experimentally for cell detection, showing a detection linut of 8-9 cells/mm(2). (c) 2006 Elsevier B.V. All rights reserved....

Laser cladding of Zr on Mg for improved corrosion properties

International Nuclear Information System (INIS)

Subramanian, R.; Sircar, S.; Mazumder, J.

1989-01-01

This paper reports the results of laser cladding of Mg-2wt%Zr, and Mg-5wt%Zr powder mixture onto magnesium. The microstructure of the laser clad was studied. From the microstructural study, the epitaxial regrowth of the clad region on the underlying substrate was observed. Martensite plates of different size were observed in transmission electron microscope for MG-2wt%Zr and Mg-5wt%Zr laser clad. The corrosion properties of the laser clad were evaluated in sea water (3.5% NaCl). The position of the laser claddings in the galvanic series of metals in sea water, the anodic polarization characteristics of the laser claddings and the protective nature and the stability of the passivating film formed have been determined. The formation of pits on the surface of the laser clad subjected to corrosion is reported. The corrosion properties of the laser claddings are compared with that of the commercially used magnesium alloy AZ91B

Oxidation properties of laser clad Nb-Al alloys

International Nuclear Information System (INIS)

Tewari, S.K.; Mazumder, J.

1992-01-01

This paper reports on laser cladding parameters for non-equilibrium synthesis for several ternary and complex Nb-Al base alloys containing Ti, Cr, Si, Ni, B and C that have been established. Phase transformations occurring below 1500 degrees C have been determined using differential thermal analysis. Ductility of the clads is qualitatively evaluated from the extent of cracking around the microhardness indentations. Oxidation resistance of the clads in flowing air is measured at 800 degrees C, 1200 degrees C and 1400 degrees C and parabolic rate constants are calculated. Microstructure of the clads is studied using optical and scanning electron microscopes. X-ray diffraction and EDX techniques are used for identification of the oxides formed and the phases formed in as clad material. Oxide morphology is studied using SEM. Effect of alloying additions on the ductility and oxidation resistance of the laser clad Nb-Al alloys is discussed. The results are compared with those reported in literature for similar alloys produced by conventional processing methods

Mechanisms of fuel-cladding chemical interaction: US interpretation

International Nuclear Information System (INIS)

Adamson, M.G.

1977-01-01

Proposed mechanisms of fuel-cladding chemical interaction (FCCI) in LMFBR fuel pins are reviewed and examined in terms of in-pile and out-of-pile data. From this examination several factors are identified which may govern the occurrence of localized deep intergranular penetrations of Type-316SS cladding. Using a plausible mechanistic hypothesis for FCCI, first steps have been taken towards developing a quantitative, physically-meaningful, mathematical method of predicting cladding wastage in operating fuel pins. Both kinetic and thermodynamic aspects of FCCI are considered in the development of this prediction method, together with a fuel chemistry model that describes the evolution of thermochemical conditions at the fuel-cladding gap. On the basis of results from recent fuel pin and laboratory tests a thermal transport mechanism has been proposed to explain the thermal gradient-induced migration of Fe, Cr, and Ni from cladding into the fuel. This mechanism involves chemical transport of the metallic cladding components (as tellurides) in liquid Cs-Te. (author)

Mechanisms of fuel-cladding chemical interaction: US interpretation

Energy Technology Data Exchange (ETDEWEB)

Adamson, M G [General Electric Company, Vallecitos Nuclear Center, Pleasanton, CA (United States)

1977-04-01

Proposed mechanisms of fuel-cladding chemical interaction (FCCI) in LMFBR fuel pins are reviewed and examined in terms of in-pile and out-of-pile data. From this examination several factors are identified which may govern the occurrence of localized deep intergranular penetrations of Type-316SS cladding. Using a plausible mechanistic hypothesis for FCCI, first steps have been taken towards developing a quantitative, physically-meaningful, mathematical method of predicting cladding wastage in operating fuel pins. Both kinetic and thermodynamic aspects of FCCI are considered in the development of this prediction method, together with a fuel chemistry model that describes the evolution of thermochemical conditions at the fuel-cladding gap. On the basis of results from recent fuel pin and laboratory tests a thermal transport mechanism has been proposed to explain the thermal gradient-induced migration of Fe, Cr, and Ni from cladding into the fuel. This mechanism involves chemical transport of the metallic cladding components (as tellurides) in liquid Cs-Te. (author)

Fundamentals and industrial applications of high power laser beam cladding

International Nuclear Information System (INIS)

Bruck, G.J.

1988-01-01

Laser beam cladding has been refined such that clad characteristics are precisely determined through routine process control. This paper reviews the state of the art of laser cladding optical equipment, as well as the fundamental process/clad relationships that have been developed for high power processing. Major categories of industrial laser cladding are described with examples chose to highlight particular process attributes

Flaw behavior in mechanically loaded clad plates

International Nuclear Information System (INIS)

Iskander, S.K.; Robinson, G.C.; Oland, C.B.

1989-01-01