WorldWideScience

Sample records for aluminium alloy shapes

  1. Residual stresses in shape memory alloy fiber reinforced aluminium matrix composite

    Science.gov (United States)

    Tsz Loong, Tang; Jamian, Saifulnizan; Ismail, Al Emran; Nur, Nik Hisyammudin Muhd; Watanabe, Yoshimi

    2017-01-01

    Process-induced residual stress in shape memory alloy (SMA) fiber reinforced aluminum (Al) matrix composite was simulated by ANSYS APDL. The manufacturing process of the composite named as NiTi/Al is start with loading and unloading process of nickel titanium (NiTi) wire as SMA to generate a residual plastic strain. Then, this plastic deformed NiTi wire would be embedded into Al to become a composite. Lastly, the composite is heated form 289 K to 363 K and then cooled back to 300 K. Residual stress is generated in composite because of shape memory effect of NiTi and mismatch of thermal coefficient between NiTi wire and Al matrix of composite. ANSYS APDL has been used to simulate the distribution of residual stress and strain in this process. A sensitivity test has been done to determine the optimum number of nodes and elements used. Hence, the number of nodes and elements used are 15680 and 13680, respectively. Furthermore, the distribution of residual stress and strain of nickel fiber reinforced aluminium matrix composite (Ni/Al) and titanium fiber reinforced aluminium matrix composite (Ti/Al) under same simulation process also has been simulated by ANSYS APDL as comparison to NiTi/Al. The simulation results show that compressive residual stress is generated on Al matrix of Ni/Al, Ti/Al and NiTi/Al during heating and cooling process. Besides that, they also have similar trend of residual stress distribution but difference in term of value. For Ni/Al and Ti/Al, they are 0.4% difference on their maximum compressive residual stress at 363K. At same circumstance, NiTi/Al has higher residual stress value which is about 425% higher than Ni/Al and Ti/Al composite. This implies that shape memory effect of NiTi fiber reinforced in composite able to generated higher compressive residual stress in Al matrix, hence able to enhance tensile property of the composite.

  2. Mechanism of Nickel-Aluminium Alloy Electroplating

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The effect of operating conditions on the aluminium content of Ni-Al alloy deposit and the catalytic function of NaF on electrodeposition in the nonaqueous solution containing aluminium are investigated.The results indicate that the plated aluminuim content will be increased with the rise of current density in a given range.When the current density is 2.5A/dm2,nickle-aluminium alloy containing 13.1 wt% aluminium will be deposited.The plated aluminium content will be increased by 2wt% as 0.1mol/L NaF is added to the bath.

  3. Effect of hydrogen on aluminium and aluminium alloys: A review

    DEFF Research Database (Denmark)

    Ambat, Rajan; Dwarakadasa, E.S.

    1996-01-01

    in aluminium and its alloys and its effect on mechanical properties. The importance of hydrogen embrittlement over anodic dissolution to explain the stress corrosion cracking mechanism of these alloys is also examined in considerable detail. The various experimental findings concerning the link between...

  4. Electrical Conductivity of Aluminium Alloy Foams

    Institute of Scientific and Technical Information of China (English)

    凤仪; 郑海务; 朱震刚; 祖方遒

    2002-01-01

    Closed-cell aluminium alloy foams were produced using the powder metallurgical technique. The effect of porosityand cell diameter on the electrical conductivity of foams was investigated and the results were compared with anumber of models. It was found that the percolation theory can be successfully applied to describe the dependenceof the electrical conductivity of aluminium alloy foams on the relative density. The cell diameter has a negligibleeffect on the electrical conductivity of foams.

  5. New aluminium alloys with high lithium content

    Energy Technology Data Exchange (ETDEWEB)

    Schemme, K.; Velten, B.

    1989-06-01

    Since the early 80's there have been made great efforts to replace the high strength aluminium alloys for the aircraft and space industry by a new generation of aluminium-lithium alloys. The attractivity of this kind of alloys could be increased by a further reduction of their density, caused by an increasing lithium content (/ge/ 5 wt.% Li). Therefore binary high-lithium containing alloys with low density are produced and metallografically investigated. A survey of their strength and wear behavior is given by using tensile tests and pin abrasing tests. (orig.).

  6. Effect of tool shape and welding parameters on mechanical properties and microstructure of dissimilar friction stir welded aluminium alloys

    Directory of Open Access Journals (Sweden)

    Chetan Aneja

    2016-07-01

    Full Text Available In the present experimental study, dissimilar aluminum alloy AA5083 and AA6082 were friction stir welded by varying tool shape, welding speed and rotary speed of the tool in order to investigate the effect of varying tool shape and welding parameters on the mechanical properties as well as microstructure. The friction stir welding (FSW process parameters have great influence on heat input per unit length of weld. The outcomes of experimental study prove that mechanical properties increases with decreasing welding speed. Furthermore mechanical properties were also found to improve as the rotary speed increases and the same phenomenon was found to happen while using straight cylindrical threaded pin profile tool. The microstructure of the dissimilar joints revealed that at low welding speeds, the improved material mixing was observed. The similar phenomenon was found to happen at higher rotational speeds using straight cylindrical threaded tool.

  7. Investigation of the formability of aluminium alloys at elevated temperatures

    Science.gov (United States)

    Tisza, M.; Budai, D.; Kovács, P. Z.; Lukács, Zs

    2016-11-01

    Aluminium alloys are more and more widely applied in car body manufacturing. Increasing the formability of aluminium alloys are one of the most relevant tasks in todays’ research topics. In this paper, the focus will be on the investigation of the formability of aluminium alloys concerning those material grades that are more widely applied in the automotive industry including the 5xxx and 6xxx aluminium alloy series. Recently, besides the cold forming of aluminium sheets the forming of aluminium alloys at elevated temperatures became a hot research topic, too. In our experimental investigations, we mostly examined the EN AW 5754 and EN AW 6082 aluminium alloys at elevated temperatures. We analysed the effect of various material and process parameters (e.g. temperature, sheet thickness) on the formability of aluminium alloys with particular emphasis on the Forming Limit Diagrams at elevated temperatures in order to find the optimum forming conditions for these alloys.

  8. A Reaction Coating on Aluminium Alloys by Laser Processing

    NARCIS (Netherlands)

    Zhou, X.B.; Hosson, J.Th.M. De

    1993-01-01

    An aluminium oxide layer of 100 µm in thickness has been successfully coated on aluminium alloy 6061 and pure aluminium using a powder mixture of silicon oxide and aluminium by laser processing. A strong Al/Al2O3 interface was formed. The exothermic chemical reaction between SiO2 and Al may promote

  9. Friction Welding of Aluminium and Aluminium Alloys with Steel

    Directory of Open Access Journals (Sweden)

    Andrzej Ambroziak

    2014-01-01

    Full Text Available The paper presents our actual knowledge and experience in joining dissimilar materials with the use of friction welding method. The joints of aluminium and aluminium alloys with the different types of steel were studied. The structural effects occurring during the welding process were described. The mechanical properties using, for example, (i microhardness measurements, (ii tensile tests, (iii bending tests, and (iv shearing tests were determined. In order to obtain high-quality joints the influence of different configurations of the process such as (i changing the geometry of bonding surface, (ii using the interlayer, or (iii heat treatment was analyzed. Finally, the issues related to the selection of optimal parameters of friction welding process were also investigated.

  10. Steam Assisted Accelerated Growth of Oxide Layer on Aluminium Alloys

    OpenAIRE

    2013-01-01

    Corrosion resistance of aluminium alloys is related to the composition and morphology of the oxide film on the surface of aluminium. In this paper we investigated the use of steam on the surface modification of aluminium to produce boehmite films. The study reveals a detailed investigation of the effect of vapour pressure, structure of intermetallic particles and thickness of boehmite films on the corrosion behaviour of aluminium alloys.

  11. Alloys of uranium and aluminium with low aluminium content; Alliages uranium-aluminium a faible teneur en aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Cabane, G.; Englander, M.; Lehmann, J. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1955-07-01

    Uranium, as obtained after spinning in phase {gamma}, presents an heterogeneous structure with large size grains. The anisotropic structure of the metal leads to an important buckling and surface distortion of the fuel slug which is incompatible with its tubular cladding for nuclear fuel uses. Different treatments have been made to obtain an isotropic structure presenting high thermal stability (laminating, hammering and spinning in phase {alpha}) without success. Alloys of uranium and aluminium with low aluminium content present important advantage in respect of non allied uranium. The introduction of aluminium in the form of intermetallic compound (UAl{sub 2}) gives a better resistance to thermal fatigue. Alloys obtained from raw casting present an improved buckling and surface distortion in respect of pure uranium. This improvement is obtained with uranium containing between 0,15 and 0,5 % of aluminium. An even more improvement in thermal stability is obtained by thermal treatments of these alloys. These new characteristics are explained by the fine dispersion of the UAl{sub 2} particles in uranium. The results after treatments obtained from an alloy slug containing 0,4 % of aluminium show no buckling or surface distortion and no elongation. (M.P.)

  12. Mechanical behaviour of aluminium-lithium alloys

    Indian Academy of Sciences (India)

    N Eswara Prasad; A A Gokhale; P Rama Rao

    2003-02-01

    Aluminium-lithium alloys hold promise of providing a breakthrough response to the crying need for lightweight alloys for use as structurals in aerospace applications. Considerable worldwide research has gone into developing a range of these alloys over the last three decades. As a result, substantial understanding has been developed of the microstructure-based micromechanisms of strengthening, of fatigue and fracture as well as of anisotropy in mechanical properties. However, these alloys have not yet greatly displaced the conventionally used denser Al alloys on account of their poorer ductility, fracture toughness and low cycle fatigue resistance. This review aims to summarise the work pertaining to study of structure and mechanical properties with a view to indicate the directions that have been and can be pursued to overcome property limitations.

  13. Friction factor of CP aluminium and aluminium–zinc alloys

    Indian Academy of Sciences (India)

    N Vidhya Sagar; K S Anand; A C Mithun; K Srinivasan

    2006-12-01

    Friction factor has been determined for CP aluminium and aluminium–zinc alloys using ring compression test at different temperatures from 303 K to 773 K. It is found that CP aluminium exhibits sticking whereas Al–Zn alloys do not exhibit sticking at elevated temperatures. Hot working of Al–Zn alloy is easier than that of CP aluminium at 773 K. As zinc content increases up to 10 wt% the friction factor decreases up to 0.02.

  14. Study of fatigue behaviour of 7475 aluminium alloy

    Indian Academy of Sciences (India)

    B B Verma; J D Atkinson; M Kumar

    2001-04-01

    Fatigue properties of a thermomechanically treated 7475 aluminium alloy have been studied in the present investigation. The alloy exhibited superior fatigue life compared to conventional structural aluminium alloys and comparable stage II crack growth rate. It was also noticed that the fatigue crack initiated from a surface grain and the crack extension was dominated by ductile striations. Analysis also revealed that this alloy possessed fracture toughness and tensile properties superior to that noticed with other structural aluminium alloys. Therefore the use of this alloy can safely reduce the overall weight of the aircraft.

  15. Combined Corrosion and Wear of Aluminium Alloy 7075-T6

    NARCIS (Netherlands)

    Liu, Y.; Mol, J.M.C.; Janssen, G.C.A.M.

    2016-01-01

    The aluminium alloy 7075-T6 is widely used in engineering. In some applications, like slurry transport, corrosion and abrasion occur simultaneously, resulting in early material failure. In the present work, we investigated the combined effect of corrosion and wear on the aluminium alloy 7075-T6. We

  16. Forming of aluminium alloy friction stir welds

    Science.gov (United States)

    Bruni, Carlo

    2016-10-01

    The present paper aims at investigating, through analytical models, numerical models and experiments, the effect of the warm deformation phase, realised with an in temperature upsetting, on the weld previously performed by friction stir lap welding on aluminium alloy blanks. The investigation allows to show the deformation zones after upsetting that determine the homogenisation of the weld section. The analytical model allows to relate the friction factor with the upsetting load. The presence on the weld of not elevated friction factor values determines the deformation and localisation levels very useful for the weld. Such methodology allows to improve the weld itself with the forming phase.

  17. An improved billet on billet extrusion process of continuous aluminium alloy shapes for cryogenic applications in the Compact Muon Solenoid experiment

    CERN Document Server

    Tavares, S S

    2003-01-01

    The Compact Muon Solenoid (CMS) is one of the experiments being designed in the framework of the Large Hadron Collider accelerator at CERN. CMS will contain the largest and the most powerful superconducting solenoid magnet ever built in terms of stored energy. It will work at 4.2 K, will have a magnetic length of 12.5 m, with a free bore of 6m and will be manufactured as a layered and modular structure of NbTi cables embedded in a high purity (99.998%) Al- stabiliser. Each layer consists of a wound continuous length of 2.55 km. In order to withstand the high electromagnetic forces, two external aluminium alloy reinforcing sections are foreseen. These reinforcements, of 24 mm multiplied by 18 mm cross-section, will be continuously electron beam (EB) welded to the pure Al-stabiliser. The alloy EN AW-6082 has been selected for the reinforcements due to its excellent extrudability, high strength in the precipitation hardened state, high toughness and strength at cryogenic temperatures and ready EB weldability. Ea...

  18. Corrosion of Metal-Matrix Composites with Aluminium Alloy Substrate

    Directory of Open Access Journals (Sweden)

    B. Bobic

    2010-03-01

    Full Text Available The corrosion behaviour of MMCs with aluminium alloy matrix was presented. The corrosion characteristics of boron-, graphite-, silicon carbide-, alumina- and mica- reinforced aluminium MMCs were reviewed. The reinforcing phase influence on MMCs corrosion rate as well as on various corrosion forms (galvanic, pitting, stress corrosion cracking, corrosion fatique, tribocorrosion was discussed. Some corrosion protection methods of aluminium based MMCs were described

  19. Shape Memory Alloys

    Directory of Open Access Journals (Sweden)

    Deexith Reddy

    2016-07-01

    Full Text Available Shape memory alloys (SMAs are metals that "remember" their original shapes. SMAs are useful for such things as actuators which are materials that "change shape, stiffness, position, natural frequency, and other mechanical characteristics in response to temperature or electromagnetic fields" The potential uses for SMAs especially as actuators have broadened the spectrum of many scientific fields. The study of the history and development of SMAs can provide an insight into a material involved in cutting-edge technology. The diverse applications for these metals have made them increasingly important and visible to the world. This paper presents the working of shape memory alloys , the phenomenon of super-elasticity and applications of these alloys.

  20. Adhesive Bonding of Aluminium Alloy A5754 by Epoxy Resins

    Directory of Open Access Journals (Sweden)

    Ivan Michalec

    2013-01-01

    Full Text Available Joining thin sheets of aluminium and its alloys is a promising area in the field of joining materials. Nowadays, joining methods that do not melt the material itself are increasingly being utilised. This paper deals with adhesive bonding of aluminium alloy A5754 by two-component epoxy resins. Theresults show that joints bonded by Hysol 9466 have appropriate mechanical properties, but that joints bonded by Hysol 9492 have better thermal stability.

  1. A Reaction Coating on Aluminium Alloys by Laser Processing

    OpenAIRE

    1993-01-01

    An aluminium oxide layer of 100 µm in thickness has been successfully coated on aluminium alloy 6061 and pure aluminium using a powder mixture of silicon oxide and aluminium by laser processing. A strong Al/Al2O3 interface was formed. The exothermic chemical reaction between SiO2 and Al may promote the metal/oxide wetting and the formation of Al2O3 layer. This new approach of ceramic coating on metals using a chemical reaction of other ceramics with metals may be applied to other systems.

  2. Shape Memory Alloy Actuator

    Science.gov (United States)

    Baumbick, Robert J. (Inventor)

    2002-01-01

    The present invention discloses and teaches a unique, remote optically controlled micro actuator particularly suitable for aerospace vehicle applications wherein hot gas, or in the alternative optical energy, is employed as the medium by which shape memory alloy elements are activated. In gas turbine powered aircraft the source of the hot gas may be the turbine engine compressor or turbine sections.

  3. Cold compression residual stress reduction in aluminium alloy 7010

    Energy Technology Data Exchange (ETDEWEB)

    Tanner, D.A. [Limerick Univ. (Ireland). Materials Research Centre; Robinson, J.S. [Dept. of Materials Science and Technology, Univ. of Limerick (Ireland); Cudd, R.L. [HDA Forgings Ltd., Redditch, Worchestershire (United Kingdom)

    2000-07-01

    7010 is one of the high strength aluminium alloys used mainly as plate and forgings in the aerospace industry. Its high strength is achieved through a quenching operation where the material is rapidly cooled from the solution heat treatment temperature (475 C) to room temperature. As with all rapid quenching operations, residual stresses develop, leaving the material unsuitable for further machining operations and for service. Regular shaped forgings are generally cold compressed after quenching to relieve residual stresses. The effect of friction, increasing/decreasing the amount of cold compression and applying cold compression in 'bites' on residual stress magnitudes is unknown. This paper aims to study the effect that these variables have on final residual stress patterns through use of a finite element model. (orig.)

  4. Local electrochemical behaviour of 7xxx aluminium alloys

    NARCIS (Netherlands)

    Andreatta, F.

    2004-01-01

    Aluminium alloys of the 7xxx series (Al-Zn-Mg-Cu) are susceptible to localized types of corrosion like pitting, intergranular corrosion and exfoliation corrosion. This represents a limitation for the application of these alloys in the aerospace components because localized corrosion might have a neg

  5. Oligocrystalline shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ueland, Stian M.; Chen, Ying; Schuh, Christopher A. [Department of Materials Science and Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA 02139 (United States)

    2012-05-23

    Copper-based shape memory alloys (SMAs) exhibit excellent shape memory properties in single crystalline form. However, when they are polycrystalline, their shape memory properties are severely compromised by brittle fracture arising from transformation strain incompatibility at grain boundaries and triple junctions. Oligocrystalline shape memory alloys (oSMAs) are microstructurally designed SMA structures in which the total surface area exceeds the total grain boundary area, and triple junctions can even be completely absent. Here it is shown how an oligocrystalline structure provides a means of achieving single crystal-like SMA properties without being limited by constraints of single crystal processing. Additionally, the formation of oSMAs typically involves the reduction of the size scale of specimens, and sample size effects begin to emerge. Recent findings on a size effect on the martensitic transformation in oSMAs are compared and a new regime of heat transfer associated with the transformation heat evolution in these alloys is discussed. New results on unassisted two-way shape memory and the effect of loading rate in oSMAs are also reported. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  6. Incremental forming of aluminium alloys in cryogenic environment

    Science.gov (United States)

    Vanhove, Hans; Mohammadi, Amirahmad; Duflou, Joost R.

    2016-10-01

    Incremental Sheet Forming processes suffer from stringent forming limits, restricting the range of producible geometries. Through in-process cooling of the sheet to cryogenic level, this paper explores the potential of altering material properties benefiting the formability and residual hardness of different aluminium alloys. Global cooling of aluminium sheets with liquid nitrogen and dry ice allows to reach temperatures of 78K and 193K respectively. Extended with experiments at room temperature (293K), these tests form a base for comparison of surface quality, formability and residual hardness. As an aluminium alloy commonly used for its high strength to weight ratio, but suffering from limited formability compared to draw-quality steels, AA5083-H111 is of interest for cryogenic treatment. AA1050-H24 is included in the test campaign as a base for commercially pure aluminium.

  7. Metal-Ceramic Interfaces in Laser Coated Aluminium Alloys

    NARCIS (Netherlands)

    Zhou, X.B.; Hosson, J.Th.M. De

    1994-01-01

    A novel process was developed to firmly coat an aluminium alloy, Al6061, with α-Al2O3 by means of laser processing. In this approach a mixture of SiO2 and Al powder was used to inject in the laser melted surface of aluminium. A reaction product α-Al2O3 layer of a thickness of 100 µm was created whic

  8. Shape memory alloy thaw sensors

    Science.gov (United States)

    Shahinpoor, Mohsen; Martinez, David R.

    1998-01-01

    A sensor permanently indicates that it has been exposed to temperatures exceeding a critical temperature for a predetermined time period. An element of the sensor made from shape memory alloy changes shape when exposed, even temporarily, to temperatures above the Austenitic temperature of the shape memory alloy. The shape change of the SMA element causes the sensor to change between two readily distinguishable states.

  9. Development of Al-TiC Alloys Using Powder Metallurgy as Grain Refiners for Aluminium and Its Alloys

    Directory of Open Access Journals (Sweden)

    Abdel-Nasser .M. Omran

    2014-07-01

    Full Text Available Al-Ti-C master alloys have been widely investigated for many years as grain refiner for aluminium and its alloys. In this work, the Al-Ti-C master alloys are synthesized using powder metallurgy technique through the mixing of aluminium and TiC powders with different TiC contents 3.75 (3, 5(4, 6.25(5 and 7.5(6 Wt% TiC(Wt% Ti. The mixing powders with different contents of TiC were pressed in cylinder shape. The pressed specimens were sintered from 450 oC in a tube furnace under argon atmosphere for 2 hrs. The produced alloys before and after sintering are examined using SEM, EDX and XRD. The results indicate that, the Al-TiC alloy containing fine TiC particles dispersed in all matrix was successfully prepared. The prepared Al-TiC alloys with different contents of TiC were evaluated using the KBI test mold as grain refiner for pure aluminum and its alloys. The results indicate that the prepared Al-TiC master alloy is high grain refining efficiency for pure aluminum and its alloys.

  10. China Rescinds the Export Tax on Aluminium Alloys Made by Scrap

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    <正>According to an official from the Tax Regulations Office under China’s State Council, from July 1st 2005, China will rescind the 5 per cent export tax on the aluminium alloys produced by using aluminium alloys scrap. An official from the State Council’s office said that through investigation they found that most aluminium alloys produced from aluminium scrap are not that energy consuming compared to primary aluminium. Starting from January 1st 2005, China decided to collect 5 per cent export tax on aluminium so as to control the industry development connected with high energy cost.

  11. Effects and mechanisms of grain refinement in aluminium alloys

    Indian Academy of Sciences (India)

    K T Kashyap; T Chandrashekar

    2001-08-01

    Grain refinement plays a crucial role in improving characteristics and properties of cast and wrought aluminium alloys. Generally Al–Ti and Al–Ti–B master alloys are added to the aluminium alloys to grain refine the solidified product. The mechanism of grain refinement is of considerable controversy in the scientific literature. The nucleant effects i.e. which particle and its characteristics nucleate -Al, has been the subject of intensive research. Lately the solute effect i.e. the effect of dissolved titanium on grain refinement, has come into forefront of grain refinement research. The present paper attempts to review the literature on the nucleant effects and solute effects on grain refinement and addresses the importance of dissolved titanium in promoting nucleation of -Al on nucleant particles.

  12. Steam generated conversion coating on aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    pressure steam produced by an autoclave at a temperature of 107 – 121 °C and pressure of 15 -17 psi for 10 minutes to produce a thin coating of aluminium oxide. The aim of this study is to understand the effect of high pressure steam with and without different chemical additives on surface morphology...

  13. Implants for surgery -- Metallic materials -- Part 3: Wrought titanium 6-aluminium 4-vanadium alloy

    CERN Document Server

    International Organization for Standardization. Geneva

    1996-01-01

    Specifies the characteristics of, and corresponding test methods for, the wrought titanium alloy known as titanium 6-aluminium 4-vanadium alloy (Ti 6-Al 4-V alloy) for use in the manufacture of surgical implants.

  14. TORSIONAL DEFORMATION AND FATIGUE BEHAVIOUR OF 6061 ALUMINIUM ALLOY

    Directory of Open Access Journals (Sweden)

    marini marno

    2012-02-01

    Full Text Available Torsional deformation and fatigue behaviour of both solid and thin-walled tubular specimens were made from as-received and heat treated 6061 aluminium alloy were studied. 6061 aluminium alloy have been widely used as a candidate material in automobile, aerospace, aircraft and structural application because of their superior mechanical properties such as high strength to weight ratio, good ductility and others. The differences in cyclic deformation and fatigue behaviours between round and solid specimens where a stress gradient exist, and thin-walled tubular specimens where a uniform stress state is commonly assumed, are also discussed. Von Mises and Tresca criteria has been used to predict the monotonic and cyclic deformation curve and compared to the torsional data obtained from the experiment. The S-N curve was used to present and evaluate the fatigue life of the specimens. Through fractographic analysis, failure criteria of fracture surfaces were observed and discussed. 

  15. Shape memory alloy flexures

    Energy Technology Data Exchange (ETDEWEB)

    Bellouard, Yves; Clavel, Reymond

    2003-07-25

    Flexures are used in precision engineering where highly accurate, wear-free, smooth and repeatable motion is desired. Flexures are based on deformation of material to achieve a motion between elastically joined parts. They are used in a variety of precision mechanisms such as high-resolution balances or high accuracy optical positioning stages. Shape memory alloys (SMA) are an attractive option in designing flexures. Superelastic flexures can withstand larger deformations for the same weight as a conventional flexure. In addition, the damping properties of SMA, controllable through the phase transformation, offer new design opportunities for adaptive compliant mechanisms. The martensitic phase transformation can also be used to shift the natural frequency of flexures adding useful functionalities such as vibration rejection. This paper presents design principles of SMA flexures based on non-linear beam theory. Results show a good agreement between measured and predicted data. In addition, experimental results on phase transformation effects on damping behavior are also presented. Both, natural-frequency shift and increased damping were observed in bulk-micro machined flexures using the R-phase transformation. These results demonstrate the feasibility of natural-frequency-tunable flexures.

  16. Gas accumulation at grain boundaries during 800 MeV proton irradiation of aluminium and aluminium-alloys

    DEFF Research Database (Denmark)

    Singh, Bachu Narain; Horsewell, Andy; Sommer, W. F.;

    1986-01-01

    Samples of pure aluminium (99.9999%) and commercial Al-2.7%Mg(AlMg3) and Al-1.1%Mg-0.5%Si(Al6061) alloys were irradiated with 800 MeV protons at the Los Alamos Meson Physics Facility (LAMPF) at a temperature between 40-100°C to a maximum dose of 0.2 dpa. Transmission electron microscopy (TEM......) showed a complete absence of voids or bubbles in the grain interiors of the aluminium and the aluminium-alloys. Bubbles were clearly visible by TEM at grain boundaries in pure Al and the AlMg3 alloy; but bubbles were not visible in the Al6061 alloy. The bubble density in the AlMg3 alloy was considerably...

  17. Carbon treated commercial aluminium alloys as anodes for aluminium-air batteries in sodium chloride electrolyte

    Science.gov (United States)

    Pino, M.; Herranz, D.; Chacón, J.; Fatás, E.; Ocón, P.

    2016-09-01

    An easy treatment based in carbon layer deposition into aluminium alloys is presented to enhance the performance of Al-air primary batteries with neutral pH electrolyte. The jellification of aluminate in the anode surface is described and avoided by the carbon covering. Treated commercial Al alloys namely Al1085 and Al7475 are tested as anodes achieving specific capacities above 1.2 Ah g-1vs 0.5 Ah g-1 without carbon covering. The influence of the binder proportion in the treatment as well as different carbonaceous materials, Carbon Black, Graphene and Pyrolytic Graphite are evaluated as candidates for the covering. Current densities of 1-10 mA cm-2 are measured and the influence of the alloy explored. A final battery design of 4 cells in series is presented for discharges with a voltage plateau of 2 V and 1 Wh g-1 energy density.

  18. Recycling of Glass Fibre Reinforced Aluminium Laminates and Silicon Removal from Aerospace Al Alloy

    NARCIS (Netherlands)

    Zhu, G.

    2012-01-01

    Aerospace aluminium alloys (7xxx and 2xxx series Al alloy) is one of the important Al alloys in our life. The recycling of aerospace Al alloy plays a significant role in sustainable development of Al industry. The fibre reinforced metal laminates GLARE including 67 wt.% 2024 Al alloy was used as upp

  19. Enhancement of wear and ballistic resistance of armour grade AA7075 aluminium alloy using friction stir processing

    OpenAIRE

    I. Sudhakar; V. Madhu; G. Madhusudhan Reddy; K. Srinivasa Rao

    2015-01-01

    Industrial applications of aluminium and its alloys are restricted because of their poor tribological properties. Thermal spraying, laser surfacing, electron beam welding are the most widely used techniques to alter the surface morphology of base metal. Preliminary studies reveal that the coating and layering of aluminium alloys with ceramic particles enhance the ballistic resistance. Furthermore, among aluminium alloys, 7075 aluminium alloy exhibits high strength which can be compared to tha...

  20. Hot Deformation Of 6xxx Series Aluminium Alloys

    Directory of Open Access Journals (Sweden)

    Mrówka-Nowotnik G.

    2015-06-01

    Full Text Available The hot deformation behavior of the 6xxx aluminum alloys was investigated by compression tests in the temperature range 100°C-375°C and strain rate range 10−4s−1 and 4×10−4s−1 using dilatometer DIL 805 BÄHR Thermoanalyse equipped with accessory attachment deformation allows the process to execute thermoplastic in vacuum and inert gas atmosphere. Associated microstructural changes of characteristic states of examined alloys were studied by using the transmission electron microscope (TEM. The results show that the stress level decreases with increasing deformation temperature and deformation rate. And was also found that the activation energy Q strongly depends on both, the temperature and rate of deformation. The results of TEM observation showing that the dynamic flow softening is mainly as the result of dynamic recovery and recrystallization of 6xxx aluminium alloys.

  1. Influence of Process Parameters on the Quality of Aluminium Alloy EN AW 7075 Using Selective Laser Melting (SLM)

    Science.gov (United States)

    Kaufmann, N.; Imran, M.; Wischeropp, T. M.; Emmelmann, C.; Siddique, S.; Walther, F.

    Selective laser melting (SLM) is an additive manufacturing process, forming the desired geometry by selective layer fusion of powder material. Unlike conventional manufacturing processes, highly complex parts can be manufactured with high accuracy and little post processing. Currently, different steel, aluminium, titanium and nickel-based alloys have been successfully processed; however, high strength aluminium alloy EN AW 7075 has not been processed with satisfying quality. The main focus of the investigation is to develop the SLM process for the wide used aluminium alloy EN AW 7075. Before process development, the gas-atomized powder material was characterized in terms of statistical distribution: size and shape. A wide range of process parameters were selected to optimize the process in terms of optimum volume density. The investigations resulted in a relative density of over 99%. However, all laser-melted parts exhibit hot cracks which typically appear in aluminium alloy EN AW 7075 during the welding process. Furthermore the influence of processing parameters on the chemical composition of the selected alloy was determined.

  2. Aluminium. II - A review of deformation properties of high purity aluminium and dilute aluminium alloys.

    Science.gov (United States)

    Reed, R. P.

    1972-01-01

    The elastic and plastic deformation behavior of high-purity aluminum and of dilute aluminum alloys is reviewed. Reliable property data, including elastic moduli, elastic coefficients, tensile, creep, fatigue, hardness, and impact are presented. Single crystal tensile results are discussed. Rather comprehensive reference lists, containing publications of the past 20 years, are included for each of the above categories. Defect structures and mechanisms responsible for mechanical behavior are presented. Strengthening techniques (alloys, cold work, irradiation, quenching, composites) and recovery are briefly reviewed.

  3. Optimal modifying and refining processes for A356 aluminium alloys

    Institute of Scientific and Technical Information of China (English)

    ZUO Xiu-rong; ZHONG Zhi-guo

    2006-01-01

    The influence of Ti, B, RE (cerium-rich mixtures of rare earth) and Sr, applied in modification and refining processes, on A356 aluminum alloys has been studied with the aids of OM, etc. The results show that the grain refining efficiency of Grain-Refining Aluminium Ingot (GRAI) and Al-Ti master alloys is similar. But the Ti addition from GRAI has lower costs than that with Al-Ti master alloys. So A356 aluminum alloys produced with GRAI are feasible in economy.Grain refining with GRAI with 0.01%Ti plus additional 0.03% B offers significant advantages over that from GRAI with 0.1% Ti only in A356 aluminum alloys, which made the dendrite α (Al) grain structure transform into equiaxed α (Al) grain structure, plus a partially modified eutectic silicon structure. RE addition to A356 aluminum alloys with Sr modifier is enable to achieve small DAS,reduced pores, well-refined fibrous silicon, small and dispersive eutectic colonies.

  4. A hybrid aluminium alloy and its zoo of interacting nano-precipitates

    Energy Technology Data Exchange (ETDEWEB)

    Wenner, Sigurd, E-mail: sigurd.wenner@ntnu.no [Department of Physics, NTNU, Høgskoleringen 5, NO-7491 Trondheim (Norway); Marioara, Calin Daniel; Andersen, Sigmund Jarle [Materials and Chemistry, SINTEF, Høgskoleringen 5, NO-7491 Trondheim (Norway); Ervik, Martin; Holmestad, Randi [Department of Physics, NTNU, Høgskoleringen 5, NO-7491 Trondheim (Norway)

    2015-08-15

    An alloy with aluminium as its base element is heat treated to form a multitude of precipitate phases known from different classes of industrial alloys: Al–Cu(–Mg), Al–Mg–Si–Cu, and Al–Zn–Mg. Nanometer-sized needle-shaped particles define the starting point of the phase nucleation, after which there is a split in the precipitation sequence into six phases of highly diverse compositions and morphologies. There are several unique effects of phases from different alloy systems being present in the same host lattice, of which we concentrate on two: the replacement of Ag by Zn on the Ω interface and the formation of combined plates of the θ′ and C phases. Using atomically resolved scanning transmission electron microscopy and energy-dispersive X-ray spectroscopy, we investigate the formation mechanisms, crystal structures and compositions of the precipitates. - Graphical abstract: Display Omitted - Highlights: • An aluminium alloy composition in-between the 2/6/7xxx systems was investigated. • Six different phases from the three systems coexist in an over-aged state. • All phases with 〈001〉{sub Al} coherencies can nucleate on 6xxx needle precipitates. • Modified theta′ and omega interfaces are observed.

  5. Foaming of aluminium-silicon alloy using concentrated solar energy

    Energy Technology Data Exchange (ETDEWEB)

    Cambronero, L.E.G.; Ruiz-Roman, J.M. [Grupo de Materiales Hibridos, ETSIM-UPM, Madrid, Rios Rosas 21, 28003 Madrid (Spain); Canadas, I.; Martinez, D. [Plataforma Solar de Almeria, CIEMAT, P.O. Box 22, 04200 Tabernas (Almeria) (Spain)

    2010-06-15

    Solar energy is used for the work reported here as a nonconventional heating system to produce aluminium foam from Al-Si alloy precursors produced by powder metallurgy. A commercial precursor in cylindrical bars enclosed in a stainless-steel mould was heated under concentrated solar radiation in a solar furnace with varied heating conditions (heating rate, time, and temperature). Concentrated solar energy close to 300 W/cm{sup 2} on the mould is high enough to achieve complete foaming after heating for only 200 s. Under these conditions, the density and pore distribution in the foam change depending on the solar heating parameters and mould design. (author)

  6. Release Behaviour of Shock Loaded LY12 Aluminium Alloy

    Institute of Scientific and Technical Information of China (English)

    YAN Min; DAI Lan-Hong; SHEN Le-Tian

    2005-01-01

    @@ By making use of a light gas gun, a specially designed target is impacted by the LY12 flyer, and the pressure is taken in the range of 0.6-3 GPa. Based on the stress profiles measured in the buffer materials by manganese gauges, the Hugoniot curve and release curves of LY12 aluminium alloy are obtained. Meanwhile, the release curves from different initial shocked states are described in both the pressure-particle velocity plane and the pressure-specific volume plane.

  7. Role of acidic chemistries in steam treatment of aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-01-01

    The effect of acidic chemistry on the accelerated growth of oxide on aluminium alloys Peraluman 706TM and AA6060 under exposure to high temperature steam was investigated. Studied chemistries were based on citrates and phosphates. Results showed that the presence of citrate and phosphate anions...... initiate doxide growth at the intermetallic particles while growth and corrosion performance of oxide was found tobe a function of anions type and their concentration. Further, steam treatment with phosphates exhibited better performance under acetic acid salt spray and filiform corrosion test whereas...

  8. The fracture of boron fibre-reinforced 6061 aluminium alloy

    Science.gov (United States)

    Wright, M. A.; Welch, D.; Jollay, J.

    1979-01-01

    The fracture of 6061 aluminium alloy reinforced with unidirectional and cross-plied 0/90 deg, 0/90/+ or - 45 deg boron fibres has been investigated. The results have been described in terms of a critical stress intensity, K(Q). Critical stress intensity factors were obtained by substituting the failure stress and the initial crack length into the appropriate expression for K(Q). Values were obtained that depended on the dimensions of the specimens. It was therefore concluded that, for the size of specimen tested, the values of K(Q) did not reflect any basic materials property.

  9. Outstanding inhibitive effect of colchicine on aluminium alloy 6061 corrosion

    Directory of Open Access Journals (Sweden)

    Mudigere Krishnegowda Pavithra

    2015-12-01

    Full Text Available The corrosion protection ability of colchicine (CC on Aluminium alloy 6061 (AA6061 in 3.5% NaCl medium was examined by potentiodynamic polarization, electrochemical impedance, and chronoamperometric techniques. About 99 % of protection efficiency was achieved by 2 mM concentration of CC in 3.5% NaCl solution.The adsorption of CC on AA6061 surface obeys Langmuir isotherm by following both physisorption and chemisorption mechanism. Variation in the surface morphology of inhibited and uninhibited metal samples was examined by scanning electron microscopy. 

  10. Shape memory alloys. Ultralow-fatigue shape memory alloy films.

    Science.gov (United States)

    Chluba, Christoph; Ge, Wenwei; Lima de Miranda, Rodrigo; Strobel, Julian; Kienle, Lorenz; Quandt, Eckhard; Wuttig, Manfred

    2015-05-29

    Functional shape memory alloys need to operate reversibly and repeatedly. Quantitative measures of reversibility include the relative volume change of the participating phases and compatibility matrices for twinning. But no similar argument is known for repeatability. This is especially crucial for many future applications, such as artificial heart valves or elastocaloric cooling, in which more than 10 million transformation cycles will be required. We report on the discovery of an ultralow-fatigue shape memory alloy film system based on TiNiCu that allows at least 10 million transformation cycles. We found that these films contain Ti2Cu precipitates embedded in the base alloy that serve as sentinels to ensure complete and reproducible transformation in the course of each memory cycle.

  11. Fractographic analysis of fatigue damage in 7000 aluminium alloys.

    Science.gov (United States)

    Cvijović, Z; Vratnica, M; Gerić, K

    2008-12-01

    In this paper, an attempt is made to correlate the fatigue damage in 7000 aluminium alloys with different impurity contents to the microstructural features and to explain their interdependence through fractographic observations. The Paris constants of these alloys in the form of hot-forged plates subjected to the overaged T73 temper are evaluated and differences in the fatigue crack growth rate described by striation spacing measurements. Scanning electron microscopy analysis of fatigue fracture surfaces revealed that the type and morphological parameters of coarse intermetallic particles play a critical role in fatigue crack growth behaviour. The elemental distribution determined by means of energy-dispersive spectroscopy analysis showed that the fractured particles accelerating the crack advances are larger particles of Fe-rich phases. The fatigue crack growth rate increases considerably with increasing amounts of these particles. The smaller eta, S and Mg(2)Si particles contribute beneficially to fatigue life.

  12. Laser surface alloying of aluminium-transition metal alloys

    Directory of Open Access Journals (Sweden)

    Almeida, A.

    1998-04-01

    Full Text Available Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM alloys. Cr and Mo are particularly interesting alloying elements to produce stable highstrength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO2 laser. This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloys, over the last years.

    En el presente trabajo se estudia la aleación superficial mediante láser de aluminio con metales de transición. El cromo y el molibdeno son particularmente interesantes porque producen aleaciones de alta resistencia y por el bajo coeficiente de difusión y solución sólida en aluminio. Para producir estas aleaciones se ha seguido un procedimiento desarrollado en dos partes. En primer lugar, el material se alea usando una baja velocidad de procesado y en segundo lugar la estructura se modifica mediante un refinamiento posterior. Este procedimiento se ha empleado en la producción de aleaciones Al-Cr, Al-Mo y Al-Nb mediante aleación con láser de CO2 de polvos de Cr, Mo o Nb en aluminio y la aleación 7175. Este trabajo es una revisión del desarrollado en el Instituto Superior Técnico de Lisboa en los últimos años.

  13. Modelling the processing of aluminium alloys in the semi-solid state

    Energy Technology Data Exchange (ETDEWEB)

    Wahlen, A. [ARC Leichtmetallkompetenzzentrum Ranshofen GmbH, Ranshofen (Austria)

    2002-07-01

    Thixoforming, an innovative technique in which metals are formed in their semi-solid state, permits the cost-efficient production of components with improved properties and performance compared to conventional pressure die casting. Since this process is still relatively new, great technical advances can be expected in the near future. These advances should allow production of near-net-shape components with good mechanical properties, combined with low manufacturing cost. Due to the distinct thixotropic flow pattern of the semi-solid slurry, high production speeds similar to those of conventional pressure die casting can be achieved, yet the disadvantages of the latter are eliminated: thixoformed components possess a good combination of strength and ductility, and they are heat-treatable and weldable. The requirement for thixotropic flow behaviour is a particular microstructure in the semi-solid state. At the onset of forming, the solid phase of the material must exhibit a globular morphology, a feature that can be produced with a novel casting technique called new rheocasting (NRC). Cast billets of several aluminium alloys and resulting microstructures show the feasibility of the chosen process variant. Constitutive models for the distinct flow behaviour of thixotropic aluminium alloys in the semi-solid state are derived with respect to temperature, strain rate and microstructure. Experimental techniques such as deformation tests, backward extrusion experiments, differential thermal analysis and quantitative metallurgy provide the necessary data to calibrate the materials models. For the implementation in a special-purpose FE software package, constitutive models for the thixotropic flow stress, the specific thixotropic flow stress, the specific heat capacity and the thermal conductivity of cast and wrought aluminium alloys in the semi-solid state are provided. For the optimization of the thixoforming manufacturing process these models were implemented in the FE

  14. Electrolytic deposition of aluminium-magnesium-alloys from electrolytes containing organo-aluminium complexes; Elektrolytische Abscheidung von Aluminium-Magnesium-Legierungen aus aluminiumorganischen Komplexelektrolyten

    Energy Technology Data Exchange (ETDEWEB)

    Lehmkuhl, H.; Mehler, K.; Bongard, H.; Tesche, B. [Max-Planck-Institut fuer Kohlenforschung, Muelheim an der Ruhr (Germany); Reinhold, B. [Audi AG, Ingolstadt (Germany). Technische Entwicklung

    2000-10-01

    The galvanic deposition of pure aluminium from fluoride-containing electrolytes has been developed further and for the first time aluminium and magnesium have been deposited from a toluene-solution of a halide-free organo-aluminium complex electrolyte. The rate of incorporation of magnesium can be controlled over a wide range by either adjusting the composition of the aluminium-magnesium anode or by using separate aluminium or magnesium anodic circuits. The current efficiency for both anode and cathode approaches 100%. The resulting coating is optically attractive and, depending upon the magnesium-content or the cathodic current density, can be formed as a dull or polished surface. Investigations using an electron microscope show that the surface, in contrast to that of pure aluminium, consists of spherical particles. The aluminium-magnesium coating provides excellent protection against the corrosion of magnesium components. Electrochemical investigations using, for example 25% by weight magnesium incorporation, indicate a pronounced passivity interval compared to the alloy AZ91hp. In contrast to galvanic zinc-plated and silicate-sealed examples, cyclic corrosion tests on screws simulating 10 years of exposure, show no corrosion. (orig.)

  15. The influence of alloy composition on residual stresses in heat treated aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Robinson, J.S., E-mail: jeremy.robinson@ul.ie [Department of Mechanical, Aeronautical and Biomedical Engineering, University of Limerick (Ireland); Redington, W. [Materials and Surface Science Institute, University of Limerick (Ireland)

    2015-07-15

    The as quenched properties of eight different heat treatable aluminium alloys are related to residual stress magnitudes with the objective being to establish if there is a relationship between the residual stress and the as quenched alloy hardness and strength. Near surface residual stresses were assessed with X-ray diffraction using both the established sin{sup 2}ψ method and the more recent cos α technique. Through thickness residual stresses were also characterised using neutron diffraction. The alloys were chosen to encompass a wide range of strengths. The low to medium strength alloys were 6060 and 6082, medium to high strength 2618A, 2014A, 7075, 7010 and two variants of 7449, while the very high strength alloy was the powder metallurgy alloy N707. To assess the as quenched strength, dynamic hardness and tensile properties were determined from samples tested immediately after quenching to minimise the influence of precipitation hardening by natural aging. In addition, hot hardness measurements were made in situ on samples cooled to simulate quench paths. Within the experimental constraints of the investigation, the distribution of residual stress through the thickness was found to follow the same pattern for all the alloys investigated, varying from tensile in the interior to surface compression. The influence of alloy strength was manifested as a change in the observed residual stress magnitudes, and surface residual stresses were found to vary linearly with as quenched hardness and strength. - Highlights: • As quenched aluminium alloys contain high magnitude residual stresses. • Surface is compressive balance by a tensile core. • As quenched surface residual stress is linear function of alloy strength. • In situ hot hardness demonstrates rapid change in intrinsic hardness during rapid cooling.

  16. The role of magnesium in the electrochemical behaviour of 5XXX aluminium-magnesium alloys

    NARCIS (Netherlands)

    Flores Ramirez, J.R.

    2006-01-01

    An investigation concerning the effects of magnesium on the intergranular corrosion susceptibility of AA5XXX aluminium alloys was carried out. In the present work, magnesium is found to be highly mobile in the bulk metal as well as in the aluminium oxide. This mobility is also found to be dependent

  17. Domestic Output of Aluminium Alloy Hub Surpassing 70 million in 2007

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>According to a report from the hub branch of China Association of Automobile Manufactur- ers,China has produced a total of more than 70 million aluminium alloy hubs in 2007,a year- on-year growth over 25%,while consuming over 700,000 tons of primary aluminium the whole year.

  18. Microstructure and interfaces of a reaction coating on aluminium alloys by laser processing

    NARCIS (Netherlands)

    Zhou, X.B.; Hosson, J.Th.M. De

    1993-01-01

    This paper reports an approach to coat a ceramic layer on aluminium alloys by means of chemical reaction. The reaction product of Al2O3 layer of 100 µm in thickness has been formed using a powder mixture of silicon oxide and aluminium by laser processing. It turns out that the large amount of heat f

  19. Influences of post weld heat treatment on tensile properties of friction stir welded AA2519-T87 aluminium alloy joints

    Science.gov (United States)

    Sabari, S. Sree; Balasubramanian, V.; Malarvizhi, S.; Reddy, G. Madusudhan

    2015-12-01

    AA 2519-T87 is an aluminium alloy that principally contains Cu as an alloying element and is a new grade of Al-Cu alloy system. This material is a potential candidate for light combat military vehicles. Fusion welding of this alloy leads to hot cracking, porosity and alloy segregation in the weld metal region. Friction stir welding (FSW) is a solid state joining process which can overcome the above mentioned problems. However, the FSW of age hardenable aluminium alloys results in poor tensile properties in the as-welded condition (AW). Hence, post weld heat treatment (PWHT) is used to enhance deteriorated tensile properties of FSW joints. In this work, the effect of PWHT, namely artificial ageing (AA) and solution treatment (ST) followed by ageing (STA) on the microstructure, tensile properties and microhardness were systematically investigated. The microstructural features of the weld joints were characterised using an optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM). The tensile strength and microhardness of the joints were correlated with the grain size, precipitate size, shape and its distribution. From the investigation, it was found that STA treatment is beneficial in enhancing the tensile strength of the FSW joints of AA2519-T87 alloy and this is mainly due to the presence of fine and densely distributed precipitates in the stir zone.

  20. Recovery of actinides from actinide-aluminium alloys by chlorination: Part I

    OpenAIRE

    Cassayre, Laurent; Soucek, Pavel; Mendes, Eric; Malmbeck, Rikard; Nourry, Christophe; Eloirdi, Rachel; Glatz, Jean-Paul

    2011-01-01

    Pyrochemical processes in molten LiCl–KCl are being developed in ITU for recovery of actinides from spent nuclear fuel. The fuel is anodically dissolved to the molten salt electrolyte and actinides are electrochemically reduced on solid aluminium cathodes forming solid actinide–aluminium alloys. A chlorination route is being investigated for recovery of actinides from the alloys. This route consists in three steps: Vacuum distillation for removal of the salt adhered on the electrode, chlorina...

  1. Design optimization of shape memory alloy structures

    NARCIS (Netherlands)

    Langelaar, M.

    2006-01-01

    This thesis explores the possibilities of design optimization techniques for designing shape memory alloy structures. Shape memory alloys are materials which, after deformation, can recover their initial shape when heated. This effect can be used for actuation. Emerging applications for shape memory

  2. Experimental and numerical investigation of the residual yield strength of aluminium alloy EN AW-2024-T3 affected by artificially produced pitting corrosion

    Science.gov (United States)

    Pippig, R.; Schmidl, E.; Steinert, P.; Schubert, A.; Lampke, T.

    2017-03-01

    In this study, the behaviour of the residual yield strength of aluminium alloy EN AW-2024-T3 affected by the morphology and numbers of corrosion pits (defects) is presented. Since specific defect structures are not reproducible during experimental corrosion tests, metal sheets with different numbers of pits and pit shapes are produced using laser micro structuring. The defect structures are measured using laser scanning microscopy. To compare the stress states of the micro structured and real corroded metal sheets, FE-analysis is used. Afterwards, uniaxial tensile tests are carried out and critical defect parameters in terms of yield strength reduction of the investigated aluminium alloy are detected.

  3. Emeraldine base as corrosion protective layer on aluminium alloy AA5182, effect of the surface microstructure

    DEFF Research Database (Denmark)

    Cecchetto, L; Ambat, Rajan; Davenport, A.J.

    2007-01-01

    AA5182 aluminium alloy cold rolled samples were coated by thin Wlms of emeraldine base (EB) obtained from a 5% solution in N-methylpyrrolidinone. Accelerated corrosion tests prove this coating very eVective for corrosion protection of aluminium alloys in neutral environment. This study underlines......: • a weak redox activity of the polymer which passivate the metal, • a proton involving self-healing process taking place at the polymer–metal interface, which contributes to delay local acidiWcation in Wrst steps of corrosion on EB coated aluminium surfaces....

  4. Microstructure and properties of hot compacted powders of aluminium alloys.

    Science.gov (United States)

    Lityńska-Dobrzyńska, L; Dutkiewicz, J; Maziarz, W; Kanciruk, A

    2009-11-01

    Atomized 6061 aluminium alloy powders with and without the addition of 2 wt% Zr were milled for 80 h in a planetary ball mill and hot pressed in vacuum. The milled powders showed microhardness of about 170 HV, which increased after hot pressing up to 260 HV and up to 280 HV for powders without and with the Zr additions, respectively. Compression tests showed the high yield stress of 300 MPa obtained for the hot-pressed sample produced from the initial powders compared with ultimate compression strength of above 800 MPa for that of the milled sample and slightly higher for that with Zr additions. The effect of hot pressing on the structure of powders was investigated using a conventional analytical and high-resolution electron microscopy and high angle annular dark-field scanning transmission electron microscopy combined with energy dispersive X-ray microanalysis. The samples of initial powders hot pressed in vacuum showed a cell structure with particles of the Mg(2)Si and AlFeSi phases in intercell areas. In the milled and hot-pressed sample, the homogeneous structure of small grains of size below 200 nm was observed. The AlFeSi and Mg(2)Si particles with size 20-100 nm were uniformly distributed as well as the Zr rich particles in the Zr containing alloy. The Zr-rich particles containing up to 80 at% Zr were identified as a metastable fcc cubic phase with lattice parameter a= 0.48 nm.

  5. Plastic anisotropy of ultrafine grained aluminium alloys produced by accumulative roll bonding

    Energy Technology Data Exchange (ETDEWEB)

    Beausir, B., E-mail: benoit.beausir@univ-metz.fr [Institut fuer Strukturphysik, Technische Universitaet Dresden, D-01062 Dresden (Germany); Scharnweber, J. [Institut fuer Strukturphysik, Technische Universitaet Dresden, D-01062 Dresden (Germany); Jaschinski, J. [Institut fuer Leichtbau und Kunststofftechnik, Technische Universitaet Dresden, D-01062 Dresden (Germany); Brokmeier, H.-G. [GKSS Forschungszentrum, Max-Planck-Strasse, D-21494 Geesthacht (Germany); Oertel, C.-G.; Skrotzki, W. [Institut fuer Strukturphysik, Technische Universitaet Dresden, D-01062 Dresden (Germany)

    2010-05-25

    The plastic anisotropy of ultrafine grained aluminium alloys AA1050 and AA6016 produced by accumulative roll bonding (ARB) has been investigated by tensile deformation via the Lankford parameter. The average normal and planar anisotropies slightly increase (from 0.6 to 0.9) and decrease (from 0.6 to -0.7) as a function of ARB cycles, respectively. The global textures measured by neutron diffraction are used to simulate the Lankford and anisotropy parameters of the plates after 0, 2, 4, 6 and 8 ARB cycles with the help of the viscoplastic polycrystal self-consistent model. Simulation results are compared with those from experiment and discussed with regard to texture, strain rate sensitivity, grain shape and slip system activity.

  6. Applications of shape memory alloys in Japan

    Energy Technology Data Exchange (ETDEWEB)

    Asai, M.; Suzuki, Y. [Furukawa Electric Co., Ltd., Yokohama, Kanagawa (Japan). R and D Labs.

    2000-07-01

    In Japan, a first application of shape memory TiNi alloy was a moving flap in an air-conditioner which was developed as sensing function of shape memory alloy at Matsushista Electric Industrial Co. Then, shape memory utilized in a coffee maker, an electric rice-cooker, a thermal mixing valve and etc. were commercialized in Japan. And brassiere wires, a guide wire for medical treatment, an antenna for portable telephone and others were commercialized utilizing superelasticity. At the same time with these commercial products, there was not only progress in fabrication technology to effect accurate transformation temperature, but also the discovery of small hysteresis alloy such as R-phase or TiNiCu alloy and low transformation temperature alloy such as TiNiFe, TiNiV and TiNiCo alloys. Therefore the shape memory alloy market has expanded widely to electric appliances, automobile, residence, medical care and otherfield today. (orig.)

  7. Pitting corrosion of A357 aluminium alloy obtained by semisolid processing

    Energy Technology Data Exchange (ETDEWEB)

    Bastidas, J.M.; Polo, J.L.; Torres, C.L. [National Centre for Metallurgical Research (CSIC), Madrid (Spain); Forn, A.; Baile, M.T. [Polytechnic Univ. of Catalonia, Vilanova i la Geltru (Spain)

    2001-09-01

    This paper studies the pitting corrosion of a structural component of A357 aluminium alloy obtained by a semisolid metal forming process. The mechanical properties of the A357 alloy were improved by applying standard heat treatments T5 and T6. Impedance measurements were conducted at the rest potential and polarisation curves were plotted using a 3% NaCl test solution. After polarisation experiments the specimens were analysed by scanning electron microscopy. The corrosion process is favoured through the eutectic regions. The results show that T6 heat treatment improved the corrosion resistance of the A357 aluminium alloy. (orig.)

  8. Mushy Zone Properties and Castability of Aluminium Foundry Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dahle, A.K.

    1996-01-01

    The growing application and market share of aluminium castings demand better understanding of the mechanisms of defect formation during casting. Although casting is a cost-effective production route, inadequate reproducibility and quality of the cast structure often restrict the utilization of castings. This doctoral thesis aims to (1) determine how the solidification conditions affect the rheological behaviour in the partially solidified state, (2) to measure how alterations in solidification variables influence castability, and (3) to investigate the relationship between mushy zone rheology and castability. The development of mechanical strength in the mushy zone was measured as a function of chemical composition. Measurements of the dendrite coherency point provided accurate determination of the point where the dendrite network is established. The strength measurements confirm that the dendrites are largely independent and free-floating before dendrite coherency. The point and rate of strength development in the subsequently established interdendritic network strongly depend on the size and morphology of the dendrites and fraction solid. The castability investigation was limited to evaluations of fluidity and feeding. Fluidity measurements showed a complex effect of increased grain refinement. Alterations of the concentration and type of main alloying element gave a direct relationship between mushy zone rheology and fluidity. The range of the operating feeding mechanisms during solidification is directly related to the rheological properties of the mushy zone. 251 refs., 77 refs., 25 tabs.

  9. A lightweight shape-memory magnesium alloy.

    Science.gov (United States)

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-22

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)-, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at -150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries.

  10. Shape memory alloy based motor

    Indian Academy of Sciences (India)

    S V Sharma; M M Nayak; N S Dinesh

    2008-10-01

    Design and characterization of a new shape memory alloy wire based Poly Phase Motor has been reported in this paper. The motor can be used either in stepping mode or in servo mode of operation. Each phase of the motor consists of an SMA wire with a spring in series. The principle of operation of the poly phase motor is presented. The motor resembles a stepper motor in its functioning though the actuation principles are different and hence has been characterized similar to a stepper motor. The motor can be actuated in either direction with different phase sequencing methods, which are presented in this work. The motor is modelled and simulated and the results of simulations and experiments are presented. The experimental model of the motor is of dimension 150 mm square, 20 mm thick and uses SMA wire of 0·4 mm diameter and 125 mm of length in each phase.

  11. Investigation of the properties of aluminium alloys used in the construction of nuclear research reactors

    Energy Technology Data Exchange (ETDEWEB)

    Hajewska, E. [Institute of Atomic Energy, Otwock-Swierk (Poland)

    1993-11-01

    In the paper there are described the results of the studies of the properties of aluminium alloys using in the construction of research reactors, especially of the Polish alloy PAR-1 which belongs to the group of Al-Mg-Si alloys. The influence of the heat treatment on structure of the alloy as well as on the mechanical and corrosion properties was studying. In the paper the results of some properties of PAR-1 alloy after irradiation were done. (author). 27 refs, 43 figs, 9 tabs.

  12. Process parameters optimization for friction stir welding of RDE-40 aluminium alloy using Taguchi technique

    Institute of Scientific and Technical Information of China (English)

    A.K.LAKSHMINARAYANAN; V.BALASUBRAMANIAN

    2008-01-01

    Taguchi approach was applied to determine the most influential control factors which will yield better tensile strength of the joints of friction stir welded RDE-40 aluminium alloy. In order to evaluate the effect of process parameters such as tool rotational speed, traverse speed and axial force on tensile strength of friction stir welded RDE-40 aluminium alloy, Taguchi parametric design and optimization approach was used. Through the Taguchi parametric design approach, the optimum levels of process parameters were determined. The results indicate that the rotational speed, welding speed and axial force are the significant parameters in deciding the tensile strength of the joint. The predicted optimal value of tensile strength of friction stir welded RDE-40 aluminium alloy is 303 MPa. The results were confirmed by further experiments.

  13. Void growth in high strength aluminium alloy single crystals: a CPFEM based study

    Science.gov (United States)

    Asim, Umair; Siddiq, M. Amir; Demiral, Murat

    2017-04-01

    High strength aluminium alloys that are produced through forming and joining processes are widely used in aerospace components. The ductile failure in these metals occurs due to the evolution and accumulation of microscopic defects, such as microvoids and shear bands. The present work investigates the underlying physical mechanisms during ductile failure by performing a rigorous, fully-validated, three-dimensional crystal plasticity, finite element study with aluminium alloy single crystals. Representative volume element (RVE) based simulations of single crystalline aluminium alloys (AA-5xxx) with different void geometries and orientations have been performed. Both local and nonlocal crystal plasticity constitutive models have been implemented in a finite element framework and are used to seek new insights into the interrelationships among void growth, initial porosity, initial void size, plastic anisotropy, and local/nonlocal size effects.

  14. Properties of the Aluminium Alloy EN AC-51100 after Laser Surface Treatment

    Directory of Open Access Journals (Sweden)

    Tański T.

    2016-03-01

    Full Text Available In this paper, the influence of a laser surface treatment on the structure and properties of aluminium alloy has been determined. The aim of this work was to improve the tribological properties of the surface layer of the EN AC-51100 aluminium alloy by simultaneously melting and feeding silicon carbide particles into the molten pool. The silicon carbide powder was introduced into the liquid metal using a gravity feeder within a constant feed rate of 1 g/min. A high power diode laser (HPDL was used for remelting. Laser beam energies used in experiments were 1.8 kW, 2.0 kW and 2.2 kW, combined with the constant velocity of 50 mm/min. As a result of the laser treatment on the aluminium alloy, a composite layer with greater hardness and wear resistance compared to the based material was obtained.

  15. The effect of heat treatment on the corrosion behaviour of 319 aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Panagopoulos, C.N.; Georgiou, E.P.; Giannakopoulos, K.I. [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, Athens (Greece)

    2009-06-15

    The effect of various heat treatments on the corrosion behaviour of 319 T1 cast aluminium alloy was investigated. From this alloy, specimens were heat treated in T5, T6 and two steps solution heat treatment T6 conditions and afterwards were subjected to electrochemical corrosion in a 0.1 M NaCl solution (pH = 12). From the above treatments, T5 heat treatment did not improve the corrosion resistance of the as-received alloy in contrast to T6 heat treatment which improved the corrosion resistance of the same alloy. However, two steps solutionizing T6 treatment showed the best corrosion resistance of the aluminium alloy. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  16. Identification of mechanical properties of weld joints of AlMgSi07.F25 aluminium alloy

    Directory of Open Access Journals (Sweden)

    P. Kopas

    2017-01-01

    Full Text Available The aim of this paper is to present the analysis of selected mechanical properties of weld joints of AlMgSi07.F25 aluminium alloy. We will focus on the influence of the test bar neck shape on the tensile strength characteristics and the course of hardness in the weld joint cross-section. For the welding process using TIG (Tungsten Inert Gas technology we considered AlSi5 as the additive material. This paper also includes a short study of numerical modelling of the test bar welding.

  17. Spectroscopic study of plasma during electrolytic oxidation of magnesium-aluminium alloys

    Science.gov (United States)

    Jovović, J.

    2014-12-01

    Plasma during Electrolytic Oxidation (PEO) of magnesium-aluminium alloys is studied in this work by means of Optical Emission Spectroscopy (OES). Spectral line shapes of the Hβ, Al II 704.21 nm and Mg II 448.11 nm line are analyzed to measure plasma electron number density Ne. From the Hβ line profile, two PEO processes characterized by relatively low electron number densities Ne ≈ 1015 cm-3 and Ne ≈ 2 × 1016 cm-3 were discovered while the shape and shift of Al II and Mg II lines revealed the third process characterized by large electron density Ne = (1-2) × 1017 cm-3. Low Ne processes, related with breakdown in gas bubbles and on oxide surface, are not influenced by anode material or electrolyte composition. The ejection of evaporated anode material through oxide layer is designated here as third PEO process. Using the Boltzmann plot technique, electron temperature of 4000 K and 33000 K is determined from relative intensities of Mg I and O II lines, respectively. Several difficulties in the analysis of spectral line shapes are met during this study and the ways to overcome some of the obstacles are demonstrated.

  18. MICROSTRUCTURAL AND MECHANICAL STUDY OF ALUMINIUM ALLOYS SUBMITTED TO DISTINCT SOAKING TIMES DURING SOLUTION HEAT TREATMENT

    Directory of Open Access Journals (Sweden)

    Valmir Martins Monteiro

    2014-12-01

    Full Text Available This work studies the microstructural characteristics and mechanical properties for different aluminium alloys (1100, 3104 and 8011 hot rolled sheets that were subjected to a solution heat treatment with distinct soaking times, in order to promote microstructural and mechanical changes on these alloys with solute fractions slightly above the maximum solubility limit. Scanning Electronic Microscopy (SEM / Energy Dispersive Spectroscopy X-Ray (EDS, X-Ray Diffraction (XRD and Hardness Tests were employed to observe the microstructural / compositional and mechanical evaluation. For the 1100 and 8011 alloys the more suitable soaking time occur between 1 and 2 hours, and for the 3104 alloy occurs between 2 and 3 hours.

  19. Recovery of actinides from actinide-aluminium alloys by chlorination: Part II

    Science.gov (United States)

    Souček, P.; Cassayre, L.; Eloirdi, R.; Malmbeck, R.; Meier, R.; Nourry, C.; Claux, B.; Glatz, J.-P.

    2014-04-01

    A chlorination route is being investigated for recovery of actinides from actinide-aluminium alloys, which originate from pyrochemical recovery of actinides from spent metallic nuclear fuel by electrochemical methods in molten LiCl-KCl. In the present work, the most important steps of this route were experimentally tested using U-Pu-Al alloy prepared by electrodeposition of U and Pu on solid aluminium plate electrodes. The investigated processes were vacuum distillation for removal of the salt adhered on the electrode, chlorination of the alloy by chlorine gas and sublimation of the AlCl3 formed. The processes parameters were set on the base of a previous thermochemical study and an experimental work using pure UAl3 alloy. The present experimental results indicated high efficiency of salt distillation and chlorination steps, while the sublimation step should be further optimised.

  20. Evaluation of the mechanical properties of microarc oxidation coatings and 2024 aluminium alloy substrate

    CERN Document Server

    Xue Wen Bin; Deng Zhi Wei; Chen Ru Yi; Li Yong Liang; Zhang Ton Ghe

    2002-01-01

    A determination of the phase constituents of ceramic coatings produced on Al-Cu-Mg alloy by microarc discharge in alkaline solution was performed using x-ray diffraction. The profiles of the hardness, H, and elastic modulus, E, across the ceramic coating were determined by means of nanoindentation. In addition, a study of the influence of microarc oxidation coatings on the tensile properties of the aluminium alloy was also carried out. The results show that the H-and E-profiles are similar, and both of them exhibit a maximum value at the same depth of coating. The distribution of the alpha-Al sub 2 O sub 3 phase content determines the H- and E-profiles of the coatings. The tensile properties of 2024 aluminium alloy show less change after the alloy has undergone microarc discharge surface treatment.

  1. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

    Science.gov (United States)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    Surface treatment of aluminium alloys using steam with oxidative chemistries, namely KMnO4 and HNO3 resulted in accelerated growth of oxide on aluminium alloys. Detailed investigation of the corrosion performance of the treated surfaces was carried out using potentiodynamic polarisation and standard industrial test methods such as acetic acid salt spray (AASS) and filiform corrosion on commercial AA6060 alloy. Barrier properties of the film including adhesion were evaluated using tape test under wet and dry conditions. Electrochemical results showed reduced cathodic and anodic activity, while the protection provided by steam treatment with HNO3 was a function of the concentration of NO3- ions. The coating generated by inclusion of KMnO4 showed highest resistance to filiform corrosion. Overall, the performance of the steam treated surfaces under filiform corrosion and AASS test was a result of the local coverage of the alloy microstructure resulting from steam containing with KMnO4 and HNO3.

  2. A jumping shape memory alloy under heat.

    Science.gov (United States)

    Yang, Shuiyuan; Omori, Toshihiro; Wang, Cuiping; Liu, Yong; Nagasako, Makoto; Ruan, Jingjing; Kainuma, Ryosuke; Ishida, Kiyohito; Liu, Xingjun

    2016-02-16

    Shape memory alloys are typical temperature-sensitive metallic functional materials due to superelasticity and shape recovery characteristics. The conventional shape memory effect involves the formation and deformation of thermally induced martensite and its reverse transformation. The shape recovery process usually takes place over a temperature range, showing relatively low temperature-sensitivity. Here we report novel Cu-Al-Fe-Mn shape memory alloys. Their stress-strain and shape recovery behaviors are clearly different from the conventional shape memory alloys. In this study, although the Cu-12.2Al-4.3Fe-6.6Mn and Cu-12.9Al-3.8Fe-5.6Mn alloys possess predominantly L2(1) parent before deformation, the 2H martensite stress-induced from L2(1) parent could be retained after unloading. Furthermore, their shape recovery response is extremely temperature-sensitive, in which a giant residual strain of about 9% recovers instantly and completely during heating. At the same time, the phenomenon of the jumping of the sample occurs. It is originated from the instantaneous completion of the reverse transformation of the stabilized 2H martensite. This novel Cu-Al-Fe-Mn shape memory alloys have great potentials as new temperature-sensitive functional materials.

  3. Galvanic corrosion of rare earth modified AM50 and AZ91D magnesium alloys coupled to steel and aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mohedano, M.; Arrabal, R.; Pardo, A.; Paucar, A.; Merino, M. C.; Matykina, E.; Mingo, B.; Garces, G.

    2014-04-01

    Electrochemical and gravimetric measurements were used to examine the effects of neodymium and gadolinium additions on the galvanic corrosion behaviour of AM50 and AZ91D magnesium alloys coupled to A 570 Gr 36 carbon steel and AA2011-AA6082 aluminium alloys. Rare earth modified alloys showed Al{sub 2}Nd/Al{sub 2}Gd and Al-Mn-Nd/Al-Mn-Gd intermetallics, reduced area fraction of {beta}-Mg{sub 1}7Al{sub 1}2 phase and increased corrosion resistance due to increased surface passivity and suppression of micro-galvanic couples. Neodymium and gadolinium additions improved the galvanic corrosion resistance of AM50 alloy, but were less effective in case of the AZ91D alloy. The AA6082 alloy was the most compatible material and the AA2011 alloy was the least compatible. (Author)

  4. Surface Chemistry of Aluminium Alloy Slid against Steel Lubricated by Organic Friction Modifier in Hydrocarbon Oil

    Directory of Open Access Journals (Sweden)

    Ichiro Minami

    2012-01-01

    Full Text Available The lubrication mechanism of aluminium alloy slid against steel was investigated from the standpoint of surface chemistry. Low friction and low wear were observed using glycerol mono-olate in a hydrocarbon as lubricant. Increase in the silicon content in the aluminium alloy during rubbing was observed by surface analyses using (1 Auger electron spectroscopy, (2 scanning electron microscopy along with energy dispersive X-ray spectroscopy, and (3 X-ray photoelectron spectroscopy. Mild removal of the passive state (aluminium oxide from the uppermost surface by the additive during the running-in process was proposed as the lubrication mechanism. The importance of additive chemistry that improves the running-in process was pointed out.

  5. Interface and microstructure characteristics of SiCp/2024 aluminium alloy composite

    Institute of Scientific and Technical Information of China (English)

    罗守靖; 姜巨福; 王迎; 藤东东; 祖丽君

    2003-01-01

    Electron microscope examination of the microstructure, interface and fracture surface of SiC particulatereinforced 2024 aluminium alloy composites produced by powder mixing and semi-solid extrusion process was pres-ented. The microstructure of SiCp/2024 composites fabricated by the present method is characterized by uniformlydistributed SiC particulates in well-densified matrix. Conventional transmission electron microscopy(TEM) revealsthe interface between the SiC particulates and the aluminium matrix. It is shown that this interface provides verystrong bonding which is further evidenced by the fractographic results, and that there is no apparent chemical reac-tion. Examination of the fracture surface indicates that the bonding strength between the SiC particulates and the a-luminium alloy matrix is stronger than that of the matrix. The dimples and tearing edges on the fracture surface ofcomposites are obviously observed.

  6. INVESTIGATION OF ECOLOGICAL SAFETY OF LUBRICATIONS FOR CASTING UNDER PRESSURE OF ALUMINIUM ALLOYS

    Directory of Open Access Journals (Sweden)

    A. M. Mihaltsov

    2008-01-01

    Full Text Available The investigations of environmental safety of different lubrications for moulds for casting under pressure of aluminium alloys are carried out. The method of carrying out of experiments on determination of harmful substances, escaping from lubrication in the process of destruction, is described.

  7. Characterization of steam generated anti-corrosive oxide films on Aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2014-01-01

    alloy surfaces were exposed to high pressure steam produced by an autoclave at a temperature of 107 – 121 °C and pressure of 15 -17 psi for 10 minutes to produce a thin coating of aluminium oxide. The aim of this study is to understand the effect of high pressure steam with and without different...

  8. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part I Microstructural investigation

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Piotrowska, Kamila; Gudla, Visweswara Chakravarthy;

    2015-01-01

    The surface treatment of aluminium alloys under steam containing KMnO4 and HNO3resulted in the formation of an oxide layer having a thickness of up to 825 nm. The use of KMnO4 and HNO3 in the steam resulted in incorporation of the respective chemical species into the oxide layer. Steam treatment ...

  9. Mechanocaloric effects in Shape Memory Alloys

    OpenAIRE

    Manosa, Lluis; Planes, Antoni

    2016-01-01

    Shape memory alloys are a class of ferroic materials which undergo a structural (martensitic) transition where the associated ferroic property is a lattice distortion (strain). The sensitiveness of the transition to the conjugated external field (stress), together with the latent heat of the transition gives rise to giant mechanocaloric effects. In non-magnetic shape memory alloys, the lattice distortion is mostly described by a pure shear and the martensitic transition in this family of allo...

  10. Effect of Pulsed Current TIG Welding Parameters on Pitting Corrosion Behaviour of AA6061 Aluminium Alloy

    Institute of Scientific and Technical Information of China (English)

    T. Senthil Kumar; V. Balasubramanian; M. Y. Sanavullah; S. Babu

    2007-01-01

    Medium strength aluminium alloy (Al-Mg-Si alloy) has gathered wide acceptance in the fabrication of light weight structures requiring a high strength-to weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding process for aluminium alloy is frequently TIG (tungsten inert gas) welding due to its comparatively easier applicability and better economy.In the case of single pass TIG welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. The use of pulsed current parameters has been found to improve the mechanical properties of the welds compared to those of continuous current welds of this alloy due to grain refinement occurring in the fusion zone. A mathematical model has been developed to predict pitting corrosion potential of pulsed current TIG welded AA6061 aluminium alloy.Factorial experimental design has been used to optimize the experimental conditions. Analysis of variance technique has been used to find out the significant pulsed current parameters. Regression analysis has been used to develop the model. Using the developed model pitting corrosion potential values have been estimated for different combinations of pulsed current parameters and the results are analyzed in detail.

  11. Evaluation of shape memory effect and damping characteristics of Cu–Al–Be–Mn shape memory alloys

    Directory of Open Access Journals (Sweden)

    A.G. Shivasiddaramaiah

    2016-09-01

    Full Text Available Among different shape memory alloys, copper (Cu based alloys were the most favourable alloys, because of their attaining price and good characteristic properties. In this present work different weight compositions of Cu–Al–Be–Mn shape memory alloys are considered and are in the range of 10–14 wt% of aluminium (Al, 0.4–0.5 wt% of beryllium (Be and 0.3–0.4 wt% of manganese (Mn and these alloys were synthesized by ingot metallurgy, which exhibits β-phase at higher temperatures, also demonstrates a shape memory effect (SME after quenching to room temperature. The Be, Mn and Al content was varied in different sets to study the shape memory effect and damping behaviour of the alloys by using differential scanning calorimetry and dynamic mechanical analyzer respectively. These alloys exhibit higher damping or internal friction in the martensitic condition and internal friction or damping peak in the transition zone.

  12. Recovery of actinides from actinide-aluminium alloys by chlorination: Part I

    Science.gov (United States)

    Cassayre, L.; Souček, P.; Mendes, E.; Malmbeck, R.; Nourry, C.; Eloirdi, R.; Glatz, J.-P.

    2011-07-01

    Pyrochemical processes in molten LiCl-KCl are being developed in ITU for recovery of actinides from spent nuclear fuel. The fuel is anodically dissolved to the molten salt electrolyte and actinides are electrochemically reduced on solid aluminium cathodes forming solid actinide-aluminium alloys. A chlorination route is being investigated for recovery of actinides from the alloys. This route consists in three steps: Vacuum distillation for removal of the salt adhered on the electrode, chlorination of the actinide-aluminium alloys by chlorine gas and sublimation of the formed AlCl 3. A thermochemical study showed thermodynamic feasibility of all three steps. On the basis of the conditions identified by the calculations, experiments using pure UAl 3 alloy were carried out to evaluate and optimise the chlorination step. The work was focused on determination of the optimal temperature and Cl 2/UAl 3 molar ratio, providing complete chlorination of the alloy without formation of volatile UCl 5 and UCl 6. The results showed high efficient chlorination at a temperature of 150 °C.

  13. Cavitation-aided grain refinement in aluminium alloys

    NARCIS (Netherlands)

    Atamanenko, T.V.

    2010-01-01

    This thesis deals with grain refinement under the influence of ultrasonic-driven cavitation in aluminium casting processes. Three major goals of this research were: (1) to identify the mechanism of the cavitation-aided grain refinement at different stages of solidification; (2) to reveal the conditi

  14. Diamond turning and polishing tests on new RSP aluminium alloys

    NARCIS (Netherlands)

    Horst, R. ter; Haan, M. de; Gubbels, G.P.H.; Senden, R.; Venrooy, B.W.H. van; Hoogstrate, A.M.

    2012-01-01

    For years now conventional aluminium 6061 T6 has widely been used for mirrors in astronomical instruments, being diamond turned or since a few years also being optically polished. This allows the development of optical systems that can be tested and operated at any temperature, without being affecte

  15. Shape-Memory-Alloy Release Mechanism

    Science.gov (United States)

    Mckinnis, Darin

    1993-01-01

    Release-nut mechanism activated by electric current applied to shape-memory alloy. Separates attached objects quickly by remote control. Does not create hazard or cause damage. Shape-memory release-nut mechanism unaffected by moisture or vacuum. Requires sustained current lasting 5 seconds or longer, and insensitive to electromagnetic interference. Mechanism can be reused.

  16. Identification of monoclinic θ-phase dispersoids in a 6061 aluminium alloy

    Science.gov (United States)

    Buchanan, Karl; Ribis, Joël; Garnier, Jérôme; Colas, Kimberly

    2016-04-01

    Intermetallic dispersoids play an important role in controlling the 6xxx alloy series' grain distribution and increasing the alloy's toughness. The dispersoid distribution in a 6061 aluminium alloy (Al-Mg-Si) was analysed by transmission electron microscopy, selected area diffraction and energy-dispersive X-ray spectroscopy. The dispersoids had three unique crystal structures: simple cubic ?, body-centred cubic ? and monoclinic (C2/m). While the SC and BCC dispersoids have been well characterized in the literature, a detailed analysis of monoclinic dispersoids has not been presented. Therefore, the current work discusses the chemical composition, crystal structure and morphology of the monoclinic dispersoids.

  17. Gating System Design for Casting thin Aluminium Alloy (Al-Si) Plates

    OpenAIRE

    Victor ANJO; Reyaz KHAN

    2013-01-01

    The main problems caused by improper gating are entrained aluminium oxide films, cuts and washes, low casting yield and entrapped gas. This study describes the design of a gating system to produce thin Aluminium cast alloy plates of different sizes and thicknesses of 4mm, 6mm, 8mm, and 10mm using the non-pressurized gating with ratio of 1:4:4 and green sand moulding technique. The gating design was based on the laws of fluid mechanics and empirical rules of gating for non ferrous metals. The ...

  18. Synthesis and evaluation of ageing effect on Cu–Al–Be–Mn quaternary Shape Memory Alloys

    Directory of Open Access Journals (Sweden)

    A.G. Shivasiddaramiah

    2016-09-01

    Full Text Available Copper based shape memory alloy exhibits high transformation temperature and ability to differ the achieved properties through alloying additions. A quaternary Cu–Al–Be–Mn shape memory alloys of 0.2–0.4 wt% of manganese, 0.4–0.5 wt% of Beryllium and 10–14 wt% of aluminium with remaining copper, showing β-phase at higher temperature and show shape memory effect when quenching to lower temperatures, SMA's were prepared by induction melting. The objective is to study the effect of thermal ageing at different temperatures Af (above austenitic phase finish temperature and at different time on shape memory effect and transformation temperatures. The aged specimens or SMA's were studied by DSC, OM and hardness measurements. The results from this study help to find the applications in different thermal conditions.

  19. Effect of alloying with zinc on SFE of aluminium by study of lattice imperfections in cold worked Al–Zn alloys

    Indian Academy of Sciences (India)

    G Karmakar; R Sen; S K Chattopadhyay; A K Meikap; S K Chatterjee

    2002-08-01

    A detailed X-ray Fourier line shape analysis has been performed on three compositions of Al–Zn alloys viz. Al–3 55 wt% Zn, Al–14 7 wt% Zn and Al–19 3 wt% Zn in fcc phase. It has been found that deformation stacking faults, both intrinsic ' and extrinsic '' are absent in the cold worked state and twin fault is found to be slightly present in the deformed lattice of the two initial compositions of the alloys. Similar to the effect of solute germanium and copper, respectively in Al–Ge and Al–Cu systems, hexagonal zinc also fails to impart faulting in fcc Al–Zn system. This corroborates the fact that aluminium has high stacking fault energy.

  20. INVESTIGATION OF POWDER-GAS EMISSIONS, FONNED AT MELTING AND REFINING OF ALUMINIUM ALLOYS IN REVERBERATING FURNACES

    Directory of Open Access Journals (Sweden)

    S. P. Zadrutskij

    2009-01-01

    Full Text Available As a result of carried out analysis of processes of aluminium alloys casting and refining in reverberating  furnaces it is determined that searching source of harmful emissions are the refining processes.

  1. Application of artificial neural networks for modelling correlations in age hardenable aluminium alloys

    Directory of Open Access Journals (Sweden)

    F. Musharavati

    2010-07-01

    Full Text Available Purpose: This paper discusses some of the preliminary results of an ongoing research on the applications of artificial neural networks (ANNs in modelling, predicting and simulating correlations between mechanical properties of age hardenable aluminium alloys as a function of alloy composition.Design/methodology/approach: Appropriate combinations of inputs and outputs were selected for neural network modelling. Multilayer feedforward networks were created and trained using datasets from public literature. Influences of alloying elements, alloy composition and processing parameters on mechanical properties of aluminium alloys were predicted and simulated using ANNs models.Two sample t-tests were used to analyze the prediction accuracy of the trained ANNs.Findings: Good performances of the neural network models were achieved. The models were able to predict mechanical properties within acceptable margins of error and were able to provide relevant simulated data for correlating alloy composition and processing parameters with mechanical properties. Therefore, ANNs models are convenient and powerful tools that can provide useful information which can be used to identify desired properties in new aluminium alloys for practical applications in new and/or improved aluminium products.Research limitations/implications: Few public data bases are available for modelling properties. Minor contradictions on the experimental values of properties and alloy compositions were also observed. Future work will include further development of simulated data into property charts.Practical implications: Correlations between mechanical properties and alloy compositions can help in identifying a suitable alloy for a new or improved aluminum product application. In addition, availability of simulated structure-process-property data or charts assists in reducing the time and costs of trial and error experimental approaches by providing near-optimal values that can be used

  2. Laser beam welding of high strength aluminium-lithium alloys; Laserstrahlschweissen von hochfesten Aluminium-Lithium Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Enz, Josephin

    2012-07-01

    The present development in aircraft industry determined by the demand for a higher cost-effectiveness. Laser beam welding is one of the most promising joining technologies for the application in the aircraft industry through the considerable reduction of the production costs. Furthermore the weight of an aircraft structure can be reduced by the use of light and high strength aluminium alloys. This paper deals with the development of a process for the laser beam welding of a skin-stringer-joint where the Al-Li-alloy AA2196 is used as stringer material and the Al-Li-alloy AA2198 is used as skin and stringer material. By the use of design of experiments the optimal welding process parameters for different material combinations were determined which will be used for the welding of a 5-stringer panel. Therefore the weld seams of the joints were tested for irregularities and microstructural characteristics. In addition several mechanical tests were performed, which define the quality of the welded joint. Furthermore the influence of the oxide layer and the welding preparation on the welding performance was investigated. (orig.) [German] Die derzeitigen Entwicklungen im Flugzeugbau werden durch die allgemeine Forderung nach einer Steigerung der Wirtschaftlichkeit bestimmt. Das Laserstrahlschweissen ist dabei eines der vielversprechendsten Fuegeverfahren fuer die Anwendung im Flugzeugbau durch das die Herstellungskosten deutlich reduziert werden koennen. Zudem kann durch die Verwendung von leichten und hochfesten Aluminium-Legierungen das Gewicht einer Flugzeugstruktur zusaetzlich reduziert werden. Die vorliegende Arbeit befasst sich mit der Entwicklung eines Prozesses zum Laserstrahlschweissen einer Skin-Stringer-Verbindung aus den Aluminium-Lithium-Legierungen AA2196 (als Stringer-Werkstoff) und AA2198 (als Skin- und Stringer-Werkstoff). Unter Verwendung der statistischen Versuchsplanung wurden die optimalen Einstellungen der Schweissprozessparameter fuer die

  3. Impact toughness improvement of high strength aluminium alloy by intrinsic and extrinsic fracture mechanisms via hot roll bonding

    OpenAIRE

    Cepeda-Jiménez, C.M.; García-Infanta, J.M.; Pozuelo, M.; Ruano, Oscar Antonio; Carreño, Fernando

    2009-01-01

    A multilayer aluminium laminate comprising ten layers of Al-Zn-Mg-Cu alloy (82 vol.%) and nine layers of pure aluminium (18 vol.%) has been processed by hot rolling. The rolled laminate was characterized by electron backscattering diffraction, Charpy impact and shear tests. The multilayer laminate showed an outstanding Charpy impact toughness, being eighteen times higher than that for the as-received Al-Zn-Mg-Cu alloy. Damage tolerance improvement was due to the high volume fra...

  4. BEHAVIOUR OF COPPER AND ALUMINIUM ELECTRODES ON EDM OF EN-8 ALLOY STEEL

    Directory of Open Access Journals (Sweden)

    DHANANJAY PRADHAN

    2011-07-01

    Full Text Available Electrical discharge machining (EDM has been recognized as an efficient production method for precision machining of electrically conducting hardened materials. Copper and aluminium are used as electrode materials in this process with Kerosene oil as the dielectric medium. In this work, the behavior of copper and aluminium electrodes on electric discharge machining of EN-8 alloy steel had been studied. Keeping all other machining parameters same, the hardened work material was machined with the two electrodes at different values of peak current, pulse-on time & duty factor according to 23 full factorial design. It has been found that copper shows better results than aluminium in term of surface finish (μm in same dielectric media. Therefore, copper is recommended as a good electrode material.

  5. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part I Microstructural investigation

    Science.gov (United States)

    Din, Rameez Ud; Piotrowska, Kamila; Gudla, Visweswara Chakravarthy; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    The surface treatment of aluminium alloys under steam containing KMnO4 and HNO3 resulted in the formation of an oxide layer having a thickness of up to 825 nm. The use of KMnO4 and HNO3 in the steam resulted in incorporation of the respective chemical species into the oxide layer. Steam treatment with solution containing HNO3 caused dissolution of Cu and Si from the intermetallic particles in the aluminium substrate. The growth rate of oxide layer was observed to be a function of MnO4- and NO3- ions present in the aqueous solution. The NO3- ions exhibit higher affinity towards the intermetallic particles resulting in poor coverage by the steam generated oxide layer compared to the coating formed using MnO4- ions. Further, increase in the concentration of NO3- ions in the solution retards precipitation of the steam generated aluminium hydroxide layer.

  6. Appearance of anodised aluminium: Effect of alloy composition and prior surface finish

    DEFF Research Database (Denmark)

    Aggerbeck, Martin; Canulescu, Stela; Dirscherl, Kai;

    2014-01-01

    Effect of alloy composition and prior surface finish on the optical appearance of the anodised layer on aluminium alloys was investigated. Four commercial alloys namely AA1050, Peraluman 706, AA5754, and AA6082 were used for the investigation. Microstructure and surface morphology of the substrate...... that the roughness of the as-etched surface increases with the degree of alloying due to second phase particles making the reflection more diffused, and that the as-etched surface morphology is similar to the oxide–substrate interface after anodising. Proper polishing is achieved on hard alloys and the glossy...... prior to anodising were analysed using scanning electron microscopy and atomic force microscopy. The optical appearance of the anodised surface with and without sealing was investigated using a photography setup, photospectrometry and bidirectional reflectance distribution function. It was found...

  7. Accelerated growth of oxide film on aluminium alloys under steam: Part I: Effects of alloy chemistry and steam vapour pressure on microstructure

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Gudla, Visweswara C.; Jellesen, Morten S.;

    2015-01-01

    at the top. The kinetics of formation of film understeamwas rapid; approx. 350nm thick layers were generated within 5 s of steam treatment, however increase in thickness of the oxide retarded further growth. The enrichment or depletion of different alloying elements at the surface of aluminium as a result...... of alkaline etching pre-treatment influenced the thickness and growth of theoxide. Moreover the steam treatment resulted in the partial oxidation of second phase intermetallic particles present in the aluminium alloy microstructure....

  8. Composite Ni-Co-fly ash coatings on 5083 aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Panagopoulos, C.N., E-mail: chpanag@metal.ntua.gr [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, 15780 Athens (Greece); Georgiou, E.P.; Tsopani, A.; Piperi, L. [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, 15780 Athens (Greece)

    2011-03-15

    Ni-Co-fly ash coatings were deposited on zincate treated 5083 wrought aluminium alloy substrates with the aid of the electrodeposition technique. Structural and chemical characterization of the produced composite coatings was performed with the aid of X-ray diffraction (XRD), scanning electron microscopy (SEM) and electron dispersive X-ray analysis (EDS) techniques. The Ni-Co-fly ash coatings were found to consist of a crystalline Ni-Co solid solution with dispersed fly ash particles. In addition, chemical analysis of the Ni-Co matrix showed that it consisted of 80 wt.% Ni and 20 wt.% Co. The co-deposition of fly ash particles leads to a significant increase of the microhardness of the coating. The corrosion behaviour of the Ni-Co-fly ash/zincate coated aluminium alloy, in a 0.3 M NaCl solution (pH = 3.5), was studied by means of potentiodynamic corrosion experiments.

  9. Fatigue damage rule of LY12CZ aluminium alloy under sequential biaxial loading

    Science.gov (United States)

    Wang, YingYu; Zhang, DaChuan; Yao, WeiXing

    2014-01-01

    A series of biaxial two-level variable amplitude loading tests are conducted on smooth tubular specimens of LY12CZ aluminium alloy. The loading paths of 90° out-of-phase, 45° out-of-phase and 45° in-phase are utilized. The fatigue damage cumulative rules under two-level step loading of three loading paths are analyzed. By introducing a parameter α which is a function of the phase lag angle between the axial and the torsional loading, a new multiaxial nonlinear fatigue damage cumulative model is proposed. The proposed model is evaluated by the experimental data for two-level loading, multi-level loading of LY12CZ aluminium alloy, and multi-level loading of 45 steel. Fatigue lives predicted are within a factor of 2 scatter band.

  10. Effect of Process Parameters of Friction Stir Welded Joint for Similar Aluminium Alloys H30

    Directory of Open Access Journals (Sweden)

    Vanita S. Thete

    2015-05-01

    Full Text Available In this paper the effect of process parameters of friction stir welded joint for similar aluminium alloys H30 was studied. Taper cylindrical with three flutes all made of High speed steel was used for the friction stir welding (FSW aluminium alloy H30 and the tensile test of the welded joint were tested by universal testing method. The optimization done using detailed mathematical model is simulated by Minitab17. In this investigation, an effective approach based on Taguchi method, has been developed to determine the optimum conditions leading to higher tensile strength. Experiments were conducted on varying rotational speed, transverse speed, and axial force using L9 orthogonal array of Taguchi method. The present study aims at optimizing process parameters to achieve high tensile strength.

  11. RESEARCH OF FATIGUE AND MECHANICAL PROPERTIES AlMg1SiCu ALUMINIUM ALLOYS

    Directory of Open Access Journals (Sweden)

    Mária Mihaliková

    2015-11-01

    Full Text Available The paper is concerned with an analysis of utility and fatigue properties of industrially produced aluminium alloy, specifically EN AW 6061 (AlMg1SiCu, reinforced with the particles of SiC. The following properties were subject to evaluation: microstructure and sub-structure, mechanical characteristics. All of these mechanical properties in pre- and post- equal channel angular pressed (ECAP state have been studied. The hardness was evaluated by Vickers hardness test at the load of HV10. The significant part the thesis was devoted to the fatigue properties at cyclic load in torsion. The presented results demonstrate well that the combination of fractography and microscopy can give a significant contribution to the knowledge of initiation and propagation crack in the aluminium alloy.

  12. Braze Welding TIG of Titanium and Aluminium Alloy Type Al – Mg

    Directory of Open Access Journals (Sweden)

    Winiowski A.

    2016-03-01

    Full Text Available The article presents the course and the results of technological tests related to TIG-based arc braze welding of titanium and AW-5754 (AlMg3 aluminium alloy. The tests involved the use of an aluminium filler metal (Al99.5 and two filler metals based on Al-Si alloys (AlSi5 and AlSi12. Braze welded joints underwent tensile tests, metallographic examinations using a light microscope as well as structural examinations involving the use of a scanning electron microscope and an X-ray energy dispersive spectrometer (EDS. The highest strength and quality of welds was obtained when the Al99.5 filler metal was used in a braze welding process. The tests enabled the development of the most convenient braze welding conditions and parameters.

  13. Visual sensing of weld pool in variable polarity TIG welding of aluminium alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Guang-jun; YAN Zhi-hong; WU Lin

    2006-01-01

    The passive visual sensing method was successfully applied to monitor the weld pool in TIG welding of aluminium alloy.In order to reduce the disturbance from the arc and acquire clear image, two techniques were used: one was the own-developed computer-controlled variable polarity power(VPP), the other was the composite filter technology. The VPP source did not have high-frequency electromagnetic interference from arc stabilizer in traditional AC welding power, and its output current wave was controlled by computer, so the imaging current and the imaging time could be adjusted easily. Filter spectral window was identified at 650 nm by analyzing the measured arc light spectral distribution. At the end, the high quality and clear images of welding pool of aluminium alloy were successfully acquired at low imaging current.

  14. High-temperature mechanical properties of aluminium alloys reinforced with boron carbide particles

    Energy Technology Data Exchange (ETDEWEB)

    Onoro, J. [Dept. Ingenieria y Ciencia de los Materiales, ETSI Industriales, Universidad Politecnica de Madrid, c/Jose Gutierrez Abascal 2, 28006 Madrid (Spain)], E-mail: javier.onoro@upm.es; Salvador, M.D. [Dept. Ingenieria Mecanica y de Materiales, ETSI Industriales, Universidad Politecnica de Valencia, Camino de Vera s/n, 46071 Valencia (Spain); Cambronero, L.E.G. [Dept. Ingenieria de Materiales, ETSI Minas, Universidad Politecnica de Madrid, c/Rios Rosas 21, 28003 Madrid (Spain)

    2009-01-15

    The mechanical properties of particulate-reinforced metal-matrix composites based on aluminium alloys (6061 and 7015) at high temperatures were studied. Boron carbide particles were used as reinforcement. All composites were produced by hot extrusion. The tensile properties and fracture analysis of these materials were investigated at room temperature and at high temperature to determine their ultimate strength and strain to failure. The fracture surface was analysed by scanning electron microscopy.

  15. Assessment of air pollutants produced by industrial activity from an aluminium alloys foundry

    Directory of Open Access Journals (Sweden)

    D. Cirtina

    2015-10-01

    Full Text Available The industrial activity in non-ferrous alloys foundries leads to the elimination of the pollutants in the atmosphere that may have adverse effects on the environment and human health. This paper presents an evaluation of the pollutantemissions resulting from an aluminium foundry starting from data on concentrations and pollutant massflow rates estimated for each phase of the technological process and on measured ambient levels for the area of influence of the objective to study.

  16. Micro-scale abrasion behaviour of electroless Ni-P-SiC coating on aluminium alloy

    OpenAIRE

    2014-01-01

    Electroless nickel (EN) and electroless nickel composite (ENC) coatings were deposited on aluminium alloy substrate, LM24. The micro abrasion test was conducted to study the wear behaviour of the coatings with the effect of SiC concentration. Microhardness of the coatings was tested also. The wear scars were analysed using optical microscope and scanning electron microscope (SEM). The wear resistance was found to be improved in composite coating that has higher microhardness as compared to pa...

  17. Heat input effect of friction stir welding on aluminium alloy AA 6061-T6 welded joint

    Directory of Open Access Journals (Sweden)

    Sedmak Aleksandar

    2016-01-01

    Full Text Available This paper deals with the heat input and maximum temperature developed during friction stir welding with different parameters. Aluminium alloy (AA 6061-T6 has been used for experimental and numerical analysis. Experimental analysis is based on temperature measurements by using infrared camera, whereas numerical analysis was based on empirical expressions and finite element method. Different types of defects have been observed in respect to different levels of heat input.

  18. Laser surface treatment of magnesium alloys with aluminium oxide powder

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-11-01

    Full Text Available Purpose: The aim of this paper was to improve the magnesium cast alloys surface layer by laser surface treatment and to determine the laser treatment parameters.Design/methodology/approach: The laser treatment of magnesium alloys with alloying Al2O3 powder of the particle about 80μm was carried out using a high power diode laser (HPDL. The resulting microstructure in the modified surface layer was examined using scanning electron microscopy. Phase composition was determined by the X-ray diffraction method using the XPert device. The measurements of microhardness of the modified surface layer were also studied.Findings: The alloyed region has a fine microstructure with hard carbide particles. Microhardness of laser surface alloyed layer was significantly improved as compared to an alloy without laser treatment.Research limitations/implications: The investigations were conducted for cast magnesium alloys MCMgAl12Zn1, MCMgAl9Zn1, MCMgAl6Zn1, MCMgAl3Zn1 and Al2O3 powder of the particle size about 80 μm. One has used laser power in the range from 1.2to 2.0 kW.Practical implications: The results obtained in this investigation were promising comparing with the other conventional processes. High Power Diode Laser can be used as an economical substitute of Nd: YAG and CO2 to improve the surface magnesium alloy by feeding the carbide particles.Originality/value: The value of this paper is to define the influence of laser treatment parameters on quality, microstructure and microhardness of magnesium cast alloys surface layer.

  19. TEM and HRTEM studies of ball milled 6061 aluminium alloy powder with Zr addition.

    Science.gov (United States)

    Lityńska-Dobrzyńska, L; Dutkiewicz, J; Maziarz, W; Rogal, Ł

    2010-03-01

    The effect of mechanical alloying on the microstructure of atomized 6061 aluminium alloy powder and 6061 powder with a zirconium addition was studied in the work. The atomized 6061 aluminium alloy powder and 6061 powder with addition of 2 wt.% Zr were milled in a planetary ball mill and investigated using X-ray diffraction measurements, conventional and high-resolution electron microscopy (TEM/HRTEM) and high-angle annular dark field scanning transmission electron microscopy combined with energy dispersive X-ray microanalysis. An increase of stresses was observed in milled powders after the refinement of crystallites beyond 100 nm. In the powder with zirconium addition, some part of the Zr atoms diffused in aluminium forming a solid solution containing up to 0.5 wt.% Zr. The remaining was found to form Zr-rich particles containing up to 88 wt.% Zr and were identified as face centred cubic (fcc) phase with lattice constant a= 0.48 nm. That fcc phase partially transformed into the L1(2) ordered phase. Eighty-hour milling brought an increase of microhardness (measured with Vickers method) from about 50 HV (168 MPa) for the initial 6061 powder to about 170 HV (552 MPa). The addition of zirconium had no influence on the microhardness.

  20. A NEW MODEL OF SHAPE MEMORY ALLOYS

    Institute of Scientific and Technical Information of China (English)

    朱祎国; 吕和祥; 杨大智

    2002-01-01

    A new constitutive model of shape memory alloys ( SMAs ) based on Tanaka' s martensite fraction exponential expression is produced. This new model can present recoverable shape memory strain during different phase transformation, and reflect the action of martensite reorientation. Also it can overcome the defect of Tanaka's Model when the SMAs' microstructure is fully martensite . The model is very simple and suitable for using,and the correct behavior of the model is proved by test.

  1. THE EFFECT OF THE ALUMINIUM ALLOY SURFACE ROUGHNESS ON THE RESTITUTION COEFFICIENT

    Directory of Open Access Journals (Sweden)

    Stanisław Bławucki

    2015-08-01

    Full Text Available The paper presents the results of research on the effect of the surface roughness of aluminum alloy on its coefficient of restitution. It describes the current method of finishing the workpiece surface layer after cutting and innovative measuring device which was used in the research. The material used in the research was aluminium alloy EN AW 7075. The paper also presents a relationship between the coefficient of restitution and surface roughness of the milled samples as well as impressions left by bead in function of velocity and a sample surface roughness.

  2. Experimental and simulation studies on laser conduction welding of AA5083 aluminium alloys

    Science.gov (United States)

    Tobar, M. J.; Lamas, M. I.; Yáñez, A.; Sánchez-Amaya, J. M.; Boukha, Z.; Botana, F. J.

    In this paper, a three-dimensional numerical model was developed to study laser welding in an aluminium alloy (AA5083). The CFD model was used to solve the governing equations of conservation of mass, momentum and energy, so as to obtain the morphology, velocity field and temperature field of the melted zone in steady state. The predicted dimensions of the weld pool agreed well with experimental results obtained on laser conduction welding with a (CW) high power diode laser. The study allowed to determine the effect of different surface treatment (sandblasting, black painting) on the laser absorptivity of the alloy and analyze the heat transfer mechanism within the weld pool.

  3. Protection of 2024-T3 aluminium alloy by corrosion resistant phytic acid conversion coating

    Science.gov (United States)

    Shi, Hongwei; Han, En-Hou; Liu, Fuchun; Kallip, Silvar

    2013-09-01

    The corrosion protection properties of environmentally friendly phytic acid conversion coatings were studied on 2024-T3 aluminium alloy. The films were prepared under acidic conditions with various pH values and characterised by SEM, EDS, ATR-FTIR and electrochemical techniques. The results indicate that the conversion coatings obtained by immersing the alloy in phytic acid solutions at pH from 3 to 5.5 provide excellent corrosion resistance. ATR-FTIR confirms that the film is formed by deposition of reaction products between Al3+ and phosphate groups in phytic acid molecules. The conformation models of the deposition film are proposed.

  4. Aluminium Alloy AA6060 surface treatment with high temperature steam containing chemical additives

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Tabrizian, Naja; Jellesen, Morten S.

    2015-01-01

    The steam treatment process was employed to produce a conversion coating on aluminium alloy AA6060. The changes in microstructure and its effect on corrosion resistance properties were investigated. Various concentrations of KMnO4 containing Ce(NO3)3 was injected into the steam and its effect...... on the formation of steam-based conversion coating was evaluated. The use of Mn-Ce into the steam resulted in incorporation of these species into the conversion coating, which resulted in improved corrosion resistance of the alloy substrate....

  5. Microstructures and Properties of Aluminium-Magnesium Alloys with Additions of Manganese, Zirconium and Scandium

    OpenAIRE

    Johansen, Arve

    2000-01-01

    The present work reports on the effect of Mn-, Zr- and Sc-additions upon hot deformation properties, recrystallization properties and mechanical properties for different temper conditions of Al-Mg alloys. It can be stated that the addition of Mn, Zr and Sc improves the recrystallization properties and the mechanical properties of Al-Mg alloys. It should be emphasised that the precipitation of the metastable cubic Al3Zr and the stable cubic Al3(Sc,Zr) is favourable in an aluminium-magnesium ma...

  6. Microstructures and Properties of Aluminium-Magnesium Alloys with Additions of Manganese, Zirconium and Scandium

    OpenAIRE

    Johansen, Arve

    2000-01-01

    The present work reports on the effect of Mn-, Zr- and Sc-additions upon hot deformation properties, recrystallization properties and mechanical properties for different temper conditions of Al-Mg alloys.It can be stated that the addition of Mn, Zr and Sc improves the recrystallization properties and the mechanical properties of Al-Mg alloys. It should be emphasised that the precipitation of the metastable cubic Al3Zr and the stable cubic Al3(Sc,Zr) is favourable in an aluminium-magnesium mat...

  7. Fatigue behaviour of high strength AA 7012 aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Di Russo, E.; Ragazzini, R.; Buratti, M.; Ferrarin, C. (Aluminia-ISML, Novara (Italy) Caproni Vizzola costruzioni aeronautiche, Somma Lombarda (Italy))

    1990-02-01

    The alloy 7012 (Al, 6.2% Zn, 2% Mg, 1% Cn, 0.13% Mn, 0.14% Zn, 0.04% Ti) belongs to the 7XXX family of high mechanical resistance alloys containing Zr as the principal additive. Produced in the form of extrusions, sheets and forgings, the alloy finds application in the defense, transportation and power industry fields. This paper presents the results of experimental fatigue tests (10/sup 7/ cycles) on 7020 in the T6 and T73 temper conditions and draws comparisons with corresponding test results on 7075 and 2024 type alloys. A comparative analysis of S-N curves obtained from plane bending and axial fatigue tests on smooth and notched specimens evidences the superior performance of 7020 in terms of higher strength and corrosion cracking resistance.

  8. A predictive fatigue life model for anodized 7050 aluminium alloy

    OpenAIRE

    Chaussumier, Michel; Mabru, Catherine; Shahzad, Majid; Chieragatti, Rémy; Rezaï-Aria, Farhad

    2013-01-01

    International audience; The objective of this study is to predict fatigue life of anodized 7050 aluminum alloy specimens. In the case of anodized 7050-T7451 alloy, fractographic observations of fatigue tested specimens showed that pickling pits were the predominant sites for crack nucleation and subsequent failure. It has been shown that fatigue failure was favored by the presence of multiple cracks. From these experimental results, a fatigue life predictive model has been developed including...

  9. Effect of Laser Feeding on Heat Treated Aluminium Alloy Surface Properties

    Directory of Open Access Journals (Sweden)

    Labisz K.

    2016-06-01

    Full Text Available In this paper are presented the investigation results concerning microstructure as well as mechanical properties of the surface layer of cast aluminium-silicon-copper alloy after heat treatment alloyed and/ or remelted with SiC ceramic powder using High Power Diode Laser (HPDL. For investigation of the achieved structure following methods were used: light and scanning electron microscopy with EDS microanalysis as well as mechanical properties using Rockwell hardness tester were measured. By mind of scanning electron microscopy, using secondary electron detection was it possible to determine the distribution of ceramic SiC powder phase occurred in the alloy after laser treatment. After the laser surface treatment carried out on the previously heat treated aluminium alloys, in the structure are observed changes concerning the distribution and morphology of the alloy phases as well as the added ceramic powder, these features influence the hardness of the obtained layers. In the structure, there were discovered three zones: the remelting zone (RZ the heat influence zone (HAZ and transition zone, with different structure and properties. In this paper also the laser treatment conditions: the laser power and ceramic powder feed rate were investigated. The surface laser structure changes in a manner, that there zones are revealed in the form of. This carried out investigations make it possible to develop, interesting technology, which could be very attractive for different branches of industry.

  10. Shape Control of Solar Collectors Using Shape Memory Alloy Actuators

    Science.gov (United States)

    Lobitz, D. W.; Grossman, J. W.; Allen, J. J.; Rice, T. M.; Liang, C.; Davidson, F. M.

    1996-01-01

    Solar collectors that are focused on a central receiver are designed with a mechanism for defocusing the collector or disabling it by turning it out of the path of the sun's rays. This is required to avoid damaging the receiver during periods of inoperability. In either of these two cases a fail-safe operation is very desirable where during power outages the collector passively goes to its defocused or deactivated state. This paper is principally concerned with focusing and defocusing the collector in a fail-safe manner using shape memory alloy actuators. Shape memory alloys are well suited to this application in that once calibrated the actuators can be operated in an on/off mode using a minimal amount of electric power. Also, in contrast to other smart materials that were investigated for this application, shape memory alloys are capable of providing enough stroke at the appropriate force levels to focus the collector. Design and analysis details presented, along with comparisons to test data taken from an actual prototype, demonstrate that the collector can be repeatedly focused and defocused within accuracies required by typical solar energy systems. In this paper the design, analysis and testing of a solar collector which is deformed into its desired shape by shape memory alloy actuators is presented. Computations indicate collector shapes much closer to spherical and with smaller focal lengths can be achieved by moving the actuators inward to a radius of approximately 6 inches. This would require actuators with considerably more stroke and some alternate SMA actuators are currently under consideration. Whatever SMA actuator is finally chosen for this application, repeatability and fatigue tests will be required to investigate the long term performance of the actuator.

  11. The Effect of Laser Surface Treatment on Structure and Mechanical Properties Aluminium Alloy ENAC-AlMg9

    Directory of Open Access Journals (Sweden)

    Pakieła W.

    2016-09-01

    Full Text Available In this work, the influence of a high power diode laser surface treatment on the structure and properties of aluminium alloy has been determined. The aim of this study was to improve the mechanical and tribological properties of the surface layer of the aluminium alloy by simultaneously melting and feeding tungsten carbide particles into the molten pool. During the process was used high-power diode laser HPDL. In order to remelt the aluminium alloy surface the HPDL laser of 1.8, 2.0 and 2.2 kW laser beam power has been used. The linear laser scan rate of the beam was set 0.5 cm/s. In order to protect the liquid metal during laser treatment was used argon. As a base material was used aluminium alloy ENAC-AlMg9. To improve the surface mechanical and wear properties of the applied aluminium alloy was used biphasic tungsten carbide WC/W2C. The size of alloying powder was in the range 110-210 µm. The ceramic powder was introduced in the remelting zone by a gravity feeder at a constant rate of 8 g/m.

  12. Shape-Memory-Alloy Actuator For Flight Controls

    Science.gov (United States)

    Barret, Chris

    1995-01-01

    Report proposes use of shape-memory-alloy actuators, instead of hydraulic actuators, for aerodynamic flight-control surfaces. Actuator made of shape-memory alloy converts thermal energy into mechanical work by changing shape as it makes transitions between martensitic and austenitic crystalline phase states of alloy. Because both hot exhaust gases and cryogenic propellant liquids available aboard launch rockets, shape-memory-alloy actuators exceptionally suited for use aboard such rockets.

  13. Microstructure and Properties of Composite Coatings Obtained on Aluminium Alloys

    Directory of Open Access Journals (Sweden)

    Bara M.

    2016-09-01

    Full Text Available This paper presents methods of modifying the anode surface layers of Al2O3 by introducing carbon to their microstructure. Composite coatings were prepared using two different methods. In the first, coatings were formed by means of oxidation under constant current conditions. Anodic oxidation of aluminium was conducted in a multicomponent electrolyte with the addition of organic acids and graphite. The second method was based on the formation of oxide coatings in an electrolyte without the addition of graphite or heat treatment of the layers of succinic acid. The obtained coatings were tested using SEM, TEM, and GDOES (glow discharge optical emission spectrometry and their tribological and stereometric properties were measured. The study demonstrated the beneficial effects of the methods when used to improve the tribological properties of sliding couples.

  14. Corrosion behaviour of aluminium-magnesium alloys in molten sodium

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The corrosion behaviour of the Al-1% Mg, A1-3% Mg, A1-5% Mg and A1-3% Mg-0.15%Zr alloys in moltensodium was investigated. The morphology of the corrosion products and the alloying element distribution of the specimenswere analyzed by using OM, SEM and EDS. The results showed that the effects of the magnesium content and the im-mersion temperature on the corrosion of the specimens are related to β phase (Mg5Al8).

  15. Experimental investigation of hardness of FSW and TIG joints of Aluminium alloys of AA7075 and AA6061

    Directory of Open Access Journals (Sweden)

    Chetan Patil

    2016-07-01

    Full Text Available This paper reports hardness testing conducted on welded butt joints by FSW and TIG welding process on similar and dissimilar aluminium alloys. FSW joints were produced for similar alloys of AA7075T651 and dissimilar alloys of AA7075T651- AA6061T6. The Friction stir welds of AA7075 & AA6061 aluminium alloy were produced at different tool rotational speeds of 650,700, 800, 900, 1000 and transverse speed of 30, 35, 40 mm/min. TIG welding was conducted along the rolling direction of similar and dissimilar aluminium plates. The Brinell hardness testing techniques were employed to conduct the tests; these tests were conducted on the welds to ascertain the joint integrity before characterization to have an idea of the quality of the welds

  16. Precipitation Hardenable High Temperature Shape Memory Alloy

    Science.gov (United States)

    Noebe, Ronald Dean (Inventor); Draper, Susan L. (Inventor); Nathal, Michael V. (Inventor); Crombie, Edwin A. (Inventor)

    2010-01-01

    A composition of the invention is a high temperature shape memory alloy having high work output, and is made from (Ni+Pt+Y),Ti(100-x) wherein x is present in a total amount of 49-55 atomic % Pt is present in a total amount of 10-30 atomic %, Y is one or more of Au, Pd. and Cu and is present in a total amount of 0 to 10 atomic %. The alloy has a matrix phase wherein the total concentration of Ni, Pt, and the one or more of Pd. Au, and Cu is greater than 50 atomic %.

  17. Analysis of wear properties of aluminium based journal bearing alloys with and without lubrication.

    Science.gov (United States)

    Mathavan, J. Joy; Patnaik, Amar

    2016-09-01

    Apart from classical bearing materials, Aluminium alloys are used as bearing materials these days because of their superior quality. In this analysis, new Aluminium based bearing materials, with filler metals Si, Ni, and Cr are prepared by metal mould casting in burnout furnace machine, and tribological properties of these alloys with and without lubrication were tested. The experiments for wear with lubrication are conducted on multiple specimen tester and experiments without lubrication is conducted on Pin on disk tribometer. The disc material used was SAE 1050 steel. Wear tests were conducted at a sliding speed of 0.785 m/s and at a normal load of 20 N. Coefficient of friction values, temperature changes and wear of the specimens were plotted on graph according to the above mentioned working conditions. Hardness and weight losses of the specimens were calculated. The obtained results demonstrate how the friction and wear properties of these samples have changed with the % addition of Silicon, Chromium and Nickel to the base metal aluminium.

  18. Study of surface interactions of ionic liquids with aluminium alloys in corrosion and erosion corrosion processes

    Science.gov (United States)

    Bermúdez, María-Dolores; Jiménez, Ana-Eva; Martínez-Nicolás, Ginés

    2007-06-01

    Surface interactions of alkylimidazolium ionic liquids (ILs) with aluminium alloy Al 2011 have been studied by immersion tests in seven neat ILs [1- n-alkyl-3-methylimidazolium X - (X = BF 4; n = 2 (IL1), 6 (IL2), 8 (IL3). X = CF 3SO 3; n = 2 (IL4). X = (4-CH 3C 6H 4SO 3); n = 2 (IL5). X = PF 6; n = 6 (IL6)] and 1-butyl-3-methylpyridinium bis(trifluoromethylsulfonyl)imide (IL7)]. Immersion tests for Al 2011 have also been carried out in 1 wt.% and 5 wt.% solutions of 1-ethyl,3-methylimidazolium tetrafluoroborate (IL1) in water. No corrosion of Al 2011 by neat ILs is observed. The highest corrosion rate for Al 2011 in water is observed in the presence of a 5 wt.% IL1 due to hydrolysis of the anion with hydrogen evolution and formation of aluminium fluoride. Erosion-corrosion processes have been studied for three aluminium alloys (Al 2011, Al 6061 and Al 7075) in a 90 wt.% IL1 solution in water in the presence of α-alumina particles. The erosion-corrosion rates are around 0.2 mm/year or lower, and increase with increasing copper content to give a corrosion resistance order of Al 6061 > Al 7075 > Al 2011. Results are discussed on the basis of scanning electron microscopy (SEM) observations, energy dispersive spectroscopy (EDS) analysis, X-ray diffraction (XRD) patterns and X-ray photoelectron spectroscopy (XPS) determinations.

  19. Gating System Design for Casting thin Aluminium Alloy (Al-Si Plates

    Directory of Open Access Journals (Sweden)

    Victor ANJO

    2013-11-01

    Full Text Available The main problems caused by improper gating are entrained aluminium oxide films, cuts and washes, low casting yield and entrapped gas. This study describes the design of a gating system to produce thin Aluminium cast alloy plates of different sizes and thicknesses of 4mm, 6mm, 8mm, and 10mm using the non-pressurized gating with ratio of 1:4:4 and green sand moulding technique. The gating design was based on the laws of fluid mechanics and empirical rules of gating for non ferrous metals. The equipments used for this experiment includes; a coal fired crucible furnace and an X-Ray machine. Materials used include; silica sand, clay, wood, glue and Aluminium alloy scraps. The experimental procedure involved: the gating design calculations, construction of wooden pattern and gating; using the wooden pattern and gating to produce the mould cavities and gating; melting, melt treatment and pouring of melt in the sand mould to produce the casting. The plate castings after removal from mould were visually examined for surface defects and after fettling and cleaning X-Ray radiography was used to find the internal soundness of the castings. From the results obtained in the experiment, it was found that there were no internal defects and quality castings were produced.

  20. Gas Quenching during Age Hardening of the Aluminium Casting Alloy AI-7Si-0.3Mg

    Institute of Scientific and Technical Information of China (English)

    A. Rose; O. Kessler; F. Hoffmann; H.W. Zoch

    2004-01-01

    For quenching of age hardenable aluminium alloys today predominantly aqueous quenching media are used.which can lead due to the Leidenfrost phenomenon to a non-uniform cooling of the parts and thus to thermal stresses.Particularly at thin-walled or complex shaped parts local plastic deformations can occur by the uneven thermal stresses. In relation to the conventional quenching procedures in aqueous media, gas quenching exhibits a number of technological.ecological and economical advantages. In comparison to liquid quenching media, gas does not change its phase during quenching. Moreover, the cleaning problem of the parts can be avoided. The quenching intensity can be adjusted by the variable parameters gas pressure and gas speed as well as the kind of gas and thus can be adapted to the requirements of the alloy. By the higher uniformity and the better reproducibility, gas quenching offers a high potential to reduce distortion. The goal of these investigations is to clarify, if the cooling rate during gas quenching is sufficient to obtain the specific required strength after age hardening of the alloy A1-7Si-0.3Mg. For this purpose different tests in high-pressure gas quenching facilities, gas nozzle fields and water quenching baths were performed.

  1. Effect of pulsed current welding on fatigue behaviour of high strength aluminium alloy joints

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002, Tamil Nadu (India)], E-mail: visvabalu@yahoo.com; Ravisankar, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002, Tamil Nadu (India); Madhusudhan Reddy, G. [Metal Joining Section, Defence Metallurgical Research Laboratory (DMRL), Kanchanbag (P.O), Hyderabad 560 058 (India)

    2008-07-01

    High strength aluminium alloys (Al-Zn-Mg-Cu alloys) have gathered wide acceptance in the fabrication of light weight structures requiring high strength-to weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding processes of high strength aluminium alloy are frequently gas tungsten arc welding (GTAW) process and gas metal arc welding (GMAW) process due to their comparatively easier applicability and better economy. Weld fusion zones typically exhibit coarse columnar grains because of the prevailing thermal conditions during weld metal solidification. This often results inferior weld mechanical properties and poor resistance to hot cracking. In this investigation, an attempt has been made to refine the fusion zone grains by applying pulsed current welding technique. Rolled plates of 6 mm thickness have been used as the base material for preparing single pass welded joints. Single V butt joint configuration has been prepared for joining the plates. The filler metal used for joining the plates is AA 5356 (Al-5Mg (wt%)) grade aluminium alloy. Four different welding techniques have been used to fabricate the joints and they are: (i) continuous current GTAW (CCGTAW), (ii) pulsed current GTAW (PCGTAW), (iii) continuous current GMAW (CCGMAW) and (iv) pulsed current GMAW (PCGMAW) processes. Argon (99.99% pure) has been used as the shielding gas. Fatigue properties of the welded joints have been evaluated by conducting fatigue test using rotary bending fatigue testing machine. Current pulsing leads to relatively finer and more equi-axed grain structure in gas tungsten arc (GTA) and gas metal arc (GMA) welds. In contrast, conventional continuous current welding resulted in predominantly columnar grain structures. Grain refinement is accompanied by an increase in fatigue life and endurance limit.

  2. The fatigue response of the aluminium-lithium alloy, 8090

    Science.gov (United States)

    Birt, M. J.; Beevers, C. J.

    1989-01-01

    The fatigue response of an Al-Li-Cu-Mg-Zr (8090) alloy has been studied at room temperature. The initiation and growth of small and long cracks has been examined at R = 0.1 and at a frequency of 100 Hz. Initiation was observed to occur dominantly at sub-grain boundaries. The growth of the small cracks was crystallographic in character and exhibited little evidence of retardation or arrest at the grain boundaries. The long crack data showed the alloy to have a high resistance to fatigue crack growth with underaging providing the optimum heat treatment for fatigue crack growth resistance. In general, this can be attributed to high levels of crack closure which resulted from the presence of extensive microstructurally related asperities.

  3. Surface morphology, composition and thermal behavior of tungsten-containing anodic spark coatings on aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lukiyanchuk, I.V.; Rudnev, V.S.; Kuryavyi, V.G.; Boguta, D.L.; Bulanova, S.B.; Gordienko, P.S

    2004-01-01

    Anodic spark coatings on aluminium alloy were prepared in aqueous electrolytes with sodium tungstate. The influence of boric acid addition in the electrolyte on the surface morphology, elemental and phase composition of the coatings was investigated. In both cases the coatings contained O, Al and W. The coatings obtained in electrolyte with boric acid and sodium tungstate contain also B at approximately 1 at.%. Scanning electron microscopy indicated that the coatings had three layers: the grey underlayer of anodic alumina, the second black layer of crystalline or amorphous aluminium tungstate agglomerated into fibers and the outer green layer of WO{sub 3}. It was proposed that isopoly- and heteropolyanions in the electrolyte used take part in the coating growth.

  4. Determination of lattice orientation in aluminium alloy grains by low energy gallium ion-channelling

    Science.gov (United States)

    Silk, Jonathan R.; Dashwood, Richard J.; Chater, Richard J.

    2010-06-01

    Polished sections of a fine-grained aluminium, silicon carbide metal matrix composite (MMC) alloy were prepared by sputtering using a low energy gallium ion source and column (FIB). The MMC had been processed by high temperature extrusion. Images of the polished surface were recorded using the ion-induced secondary electron emission. The metal matrix grains were distinguished by gallium ion-channelling contrast from the silicon carbide component. The variation of the contrast from the aluminium grains with tilt angle can be recorded and used to determine lattice orientation with the contrast from the silicon carbide (SiC) component as a reference. This method is rapid and suits site-specific investigations where classical methods of sample preparation fail.

  5. Enhancement of wear and ballistic resistance of armour grade AA7075 aluminium alloy using friction stir processing

    Directory of Open Access Journals (Sweden)

    I. Sudhakar

    2015-03-01

    Full Text Available Industrial applications of aluminium and its alloys are restricted because of their poor tribological properties. Thermal spraying, laser surfacing, electron beam welding are the most widely used techniques to alter the surface morphology of base metal. Preliminary studies reveal that the coating and layering of aluminium alloys with ceramic particles enhance the ballistic resistance. Furthermore, among aluminium alloys, 7075 aluminium alloy exhibits high strength which can be compared to that of steels and has profound applications in the designing of lightweight fortification structures and integrated protection systems. Having limitations such as poor bond integrity, formation of detrimental phases and interfacial reaction between reinforcement and substrate using fusion route to deposit hard particles paves the way to adopt friction stir processing for fabricating surface composites using different sizes of boron carbide particles as reinforcement on armour grade 7075 aluminium alloy as matrix in the present investigation. Wear and ballistic tests were carried out to assess the performance of friction stir processed AA7075 alloy. Significant improvement in wear resistance of friction stir processed surface composites is attributed to the change in wear mechanism from abrasion to adhesion. It has also been observed that the surface metal matrix composites have shown better ballistic resistance compared to the substrate AA7075 alloy. Addition of solid lubricant MoS2 has reduced the depth of penetration of the projectile to half that of base metal AA7075 alloy. For the first time, the friction stir processing technique was successfully used to improve the wear and ballistic resistances of armour grade high strength AA7075 alloy.

  6. Enhancement of wear and ballistic resistance of armour grade AA7075 aluminium alloy using friction stir processing

    Institute of Scientific and Technical Information of China (English)

    I. SUDHAKAR; V. MADHU; G. MADHUSUDHAN REDDY; K. SRINIVASA RAO

    2015-01-01

    Industrial applications of aluminium and its alloys are restricted because of their poor tribological properties. Thermal spraying, laser surfacing, electron beam welding are the most widely used techniques to alter the surface morphology of base metal. Preliminary studies reveal that the coating and layering of aluminium alloys with ceramic particles enhance the ballistic resistance. Furthermore, among aluminium alloys, 7075 aluminium alloy exhibits high strength which can be compared to that of steels and has profound applications in the designing of lightweight fortification structures and integrated protection systems. Having limitations such as poor bond integrity, formation of detrimental phases and interfacial reaction between reinforcement and substrate using fusion route to deposit hard particles paves the way to adopt friction stir processing for fabricating surface composites using different sizes of boron carbide particles as reinforcement on armour grade 7075 aluminium alloy as matrix in the present investigation. Wear and ballistic tests were carried out to assess the performance of friction stir processed AA7075 alloy. Significant improvement in wear resistance of friction stir processed surface composites is attributed to the change in wear mechanism from abrasion to adhesion. It has also been observed that the surface metal matrix composites have shown better ballistic resistance compared to the substrate AA7075 alloy. Addition of solid lubricant MoS2 has reduced the depth of penetration of the projectile to half that of base metal AA7075 alloy. For the first time, the friction stir processing technique was successfully used to improve the wear and ballistic resistances of armour grade high strength AA7075 alloy.

  7. Shape-memory alloy micro-actuator

    Science.gov (United States)

    Busch, John D. (Inventor); Johnson, Alfred D. (Inventor)

    1991-01-01

    A method of producing an integral piece of thermo-sensitive material, which is responsive to a shift in temperature from below to above a phase transformation temperature range to alter the material's condition to a shape-memory condition and move from one position to another. The method is characterized by depositing a thin film of shape-memory material, such as Nickel titanium (Ni-Ti) onto a substrate by vacuum deposition process such that the alloy exhibits an amorphous non-crystalline structure. The coated substrate is then annealed in a vacuum or in the presence of an inert atmosphere at a selected temperature, time and cool down rate to produce an ordered, partially disordered or fully disordered BCC structure such that the alloy undergoes thermoelastic, martinsetic phase transformation in response to alteration in temperature to pass from a martinsetic phase when at a temperature below a phase transformation range and capable of a high level of recoverable strain to a parent austenitic phase in a memory shape when at a temperature above the phase transformation range. Also disclosed are actuator devices employing shape-memory material actuators that deform from a set shape toward an original shape when subjected to a critical temperature level after having been initially deformed from the original shape into the set shape while at a lower temperature. The actuators are mechanically coupled to one or more movable elements such that the temperature-induce deformation of the actuators exerts a force or generates a motion of the mechanical element(s).

  8. Further studies of the anodic dissolution in sodium chloride electrolyte of aluminium alloys containing tin and gallium

    Science.gov (United States)

    Nestoridi, Maria; Pletcher, Derek; Wharton, Julian A.; Wood, Robert J. K.

    As part of a programme to develop a high power density, Al/air battery with a NaCl brine electrolyte, the high rate dissolution of an aluminium alloy containing tin and gallium was investigated in a small volume cell. The objective was to define the factors that limit aluminium dissolution in condition that mimic a high power density battery. In a cell with a large ratio of aluminium alloy to electrolyte, over a range of current densities the extent of dissolution was limited to ∼1000 C cm -2 of anode surface by a thick layer of loosely bound, crystalline deposit on the Al alloy anode formed by precipitation from solution. This leads to a large increase in impedance and acts as a barrier to transport of ions.

  9. Further studies of the anodic dissolution in sodium chloride electrolyte of aluminium alloys containing tin and gallium

    Energy Technology Data Exchange (ETDEWEB)

    Nestoridi, Maria; Pletcher, Derek [The School of Chemistry, University of Southampton, Highfield, Southampton SO17 1BJ (United Kingdom); Wharton, Julian A.; Wood, Robert J.K. [School of Engineering Sciences, The University, Southampton SO17 1BJ (United Kingdom)

    2009-09-05

    As part of a programme to develop a high power density, Al/air battery with a NaCl brine electrolyte, the high rate dissolution of an aluminium alloy containing tin and gallium was investigated in a small volume cell. The objective was to define the factors that limit aluminium dissolution in condition that mimic a high power density battery. In a cell with a large ratio of aluminium alloy to electrolyte, over a range of current densities the extent of dissolution was limited to {proportional_to}1000 C cm{sup -2} of anode surface by a thick layer of loosely bound, crystalline deposit on the Al alloy anode formed by precipitation from solution. This leads to a large increase in impedance and acts as a barrier to transport of ions. (author)

  10. Experimental and theoretical investigation on corrosion inhibition of AA5052 aluminium alloy by L-cysteine in alkaline solution

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Dapeng; Gao, Lixin [School of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090 (China); Zhang, Daquan, E-mail: zhangdaquan@shiep.edu.cn [School of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090 (China); Yang, Dong [School of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090 (China); Wang, Hongxia; Lin, Tong [Institute for Frontier Materials, Deakin University, Geelong, VIC 3216 (Australia)

    2016-02-01

    The corrosion inhibition of L-cysteine on AA5052 aluminium alloy in 4 mol/L NaOH solution was investigated by hydrogen gas evolution experiment, polarisation curve, galvanostatic discharge, electrochemical impedance spectroscopy measurements and quantum chemical calculations. The adsorption of L-cysteine on aluminium alloy surface obeyed the amended Langmuir's adsorption isotherm. The polarisation curves indicated that L-cysteine acted as a cathodic inhibitor to inhibit cathodic reaction. The inhibition mechanism was dominated by the geometric covering effect. The galvanostatic discharge shows that the additives restrain the hydrogen evolution and increase the anodic utilization rate. Quantum chemical calculations indicated that L-cysteine molecules mainly interacted with on the carboxyl groups on the aluminium alloy surface. A strong hybridization occurred between the s-orbital and p-orbital of reactive sites in the L-cysteine molecule and the sp-orbital of Aluminium. - Highlights: • L-cysteine was used as corrosion inhibitor for Al alloy in alkaline solution. • Adsorption of L-cysteine on Al alloy surface obeyed the amended Langmuir's isotherm. • L-cysteine molecules interacted with the carboxyl groups on the Al alloy surface. • A strong orbital hybridization occurred between the reactive sites in L-cysteine and Al.

  11. Prediction of flow stress of 7017 aluminium alloy under high strain rate compression at elevated temperatures

    Institute of Scientific and Technical Information of China (English)

    Ravindranadh BOBBILI; B. RAMAKRISHNA; V. MADHU; A.K. GOGIA

    2015-01-01

    An artificial neural network (ANN) constitutive model and JohnsoneCook (JeC) model were developed for 7017 aluminium alloy based on high strain rate data generated from split Hopkinson pressure bar (SHPB) experiments at various temperatures. A neural network configuration consists of both training and validation, which is effectively employed to predict flow stress. Temperature, strain rate and strain are considered as inputs, whereas flow stress is taken as output of the neural network. A comparative study on JohnsoneCook (JeC) model and neural network model was performed. It was observed that the developed neural network model could predict flow stress under various strain rates and tem-peratures. The experimental stressestrain data obtained from high strain rate compression tests using SHPB over a range of temperatures (25?e300 ?C), strains (0.05e0.3) and strain rates (1500e4500 s?1) were employed to formulate JeC model to predict the flow stress behaviour of 7017 aluminium alloy under high strain rate loading. The JeC model and the back-propagation ANN model were developed to predict the flow stress of 7017 aluminium alloy under high strain rates, and their predictability was evaluated in terms of correlation coefficient (R) and average absolute relative error (AARE). R and AARE for the J-C model are found to be 0.8461 and 10.624%, respectively, while R and AARE for the ANN model are 0.9995 and 2.58%, respectively. The predictions of ANN model are observed to be in consistent with the experimental data for all strain rates and temperatures.

  12. Numerical analysis of dimension precision of U-shaped aluminium profile rotary stretch bending

    Institute of Scientific and Technical Information of China (English)

    YU Zhong-qi; LIN Zhong-qin

    2007-01-01

    In order to enhance the dimension precision of bent part, advanced bending technologies is requested recently. Rotary stretch bending(RSB) is a suitable technology to realize high precision of bent part. The effect of processing parameters, namely the side pressure and the stretching force, on the dimension precision of aluminium profile RSB part was studied by finite element method. The numerical simulation of the U-shaped aluminium profile RSB was carried out, and the validity of the simulation was checked. Parametric analysis shows that the section distortion of the U-shaped profile LY12M bent part decreases with the increasing of the side pressure, whereas the springback of curvature increases, and that both of the section distortion and the springback of curvature decrease with the increasing of the stretching force, moreover, the uniformity of curvature of the bent part is clearly enhanced with the increasing of the stretching force. The results above prove that RSB technology can better improve the dimension precision of aluminium profile bent part.

  13. Accelerated growth of oxide film on aluminium alloys under steam: Part II: Effects of alloy chemistry and steam vapour pressure on corrosion and adhesion performance

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Bordo, Kirill; Jellesen, Morten Stendahl;

    2015-01-01

    The steam treatment of aluminium alloys with varying vapour pressure of steamresulted in the growth of aluminium oxyhydroxide films of thickness range between 450 - 825nm. The surface composition, corrosion resistance, and adhesion of the produced films was characterised by XPS, potentiodynamic...... of the vapour pressure of the steam. The accelerated corrosion and adhesion tests on steam generated oxide films with commercial powder coating verified that the performance of the oxide coating is highly dependent on the vapour pressure of the steam....

  14. SOLIDIFICATION CHARACTERISTIC OF TITANIUM CARBIDE PARTICULATE REINFORCED ALUMINIUM ALLOY MATRIX COMPOSITES

    Directory of Open Access Journals (Sweden)

    N. FATCHURROHMAN

    2012-04-01

    Full Text Available In this research solidification characteristic of metal matrix composites consisted of titanium carbide particulate reinforced aluminium-11.8% silicon alloy matrix is performed. Vortex mixing and permanent casting method are used as the manufacturing method to produce the specimens. Temperature measurements during the casting process are captured and solidification graphs are plotted to represent the solidification characteristic. The results show, as volume fraction of particulate reinforcement is increased, solidification time is faster. Particulate reinforcement promotes rapid solidification which will support finer grain size of the casting specimen. Hardness test is performed and confirmed that hardness number increased as more particulate are added to the system.

  15. ANN & ANFIS Models for Prediction of Abrasive Wear of 3105 Aluminium Alloy with Polyurethane Coating

    Directory of Open Access Journals (Sweden)

    H. Alimam

    2016-06-01

    Full Text Available The quest for safety and reliability has increased significantly after Industrial revolution, so is the case for coating industries. In this paper 3105 Aluminium alloy sheet is coated with organic polyurethane coating. After the implementation of coating, various processes are undergone to check its reliability under elevated conditions. ANN & ANFIS model were developed and trained with an objective to find abrasive wear during the process. ANN & ANFIS model were compared with the experimental results. It is observed that the abrasive wear of a coated specimen can be predicted accurately and precisely using ANN and ANFIS models.

  16. Parametric study of friction stir spot welding of aluminium alloy 5754

    Directory of Open Access Journals (Sweden)

    D. Klobčar

    2014-01-01

    Full Text Available The paper presents a parametric analysis of friction stir spot welding (FSSW of aluminium alloy 5754 in a lap joint. Experimental plan was done according to the response surface methodology (RSM, where tool rotation speed varied between 988 and 3511 rpm, plunge rate between 24,4 and 150 mm/min and dwell time between 1 and 3,5s. The plunge depth was held constant at 0,4 mm. The welds were tensile-shear tested and the microstructure was analysed. Mathematical models describing the relationship between welding parameters and spot strength, axial force and rotational moment were developed and the optimal FSSW parameters were found.

  17. A vertical type twin roll caster for an aluminium alloy clad strip

    OpenAIRE

    T. Haga; Nakamura, R; Kuma, S; H. Watari

    2013-01-01

    Purpose: of this paper: Twin roll casters that can cast two layers and three layers clad strip of aluminium alloys were invented. One of the purposes of this paper is to report that the two layers and three layers clad strip could be cast by the twin roll caster of this study. The investigation of the characters of these casters and the clad strips was purpose of this paper, too. The connecting at the interface between the strips was most important in the casting of the clad strip. Therefore,...

  18. Grain refining of aluminium alloys and silicon by means of boron-nitride particles

    Energy Technology Data Exchange (ETDEWEB)

    Wulf, Eric; Seitz, Jan-Marten; Schaper, Mirko; Bach, Friedrich-Wilhelm [Leibniz Univ. of Hannover, Garbsen (Germany). Inst. of Materials Science; Alphei, Lukas David; Westphal, David; Becker, Joerg August; Feldhoff, Armin [Leibniz Univ. of Hannover, Garbsen (Germany). Inst. of Physical Chemistry and Electrochemistry

    2013-03-15

    Investigations were carried out to grain refine the aluminium alloys Al-6Si (all compositions given in wt.%) and Al-12Si as well as pure silicon by means of inoculation using boron nitride nano-particles. Comparative tests were performed using both conventional grain refiners based on titanium as well as without inoculants. Analyses were performed using scanning electron microscopy, tensile testing, thermographic and metallographic techniques. In doing this, a significant effect on grain refining is verified by inoculating using boron nitride which exceeds the effect of conventional grain refiners. (orig.)

  19. Investigation of photocatalytic activity of titanium dioxide coating deposited on aluminium alloy substrate by plasma technique

    DEFF Research Database (Denmark)

    Daviðsdóttir, Svava; Soyama, Juliano; Dirscherl, Kai

    2011-01-01

    Nowadays, there is an increased need for functionalized surfaces with self-cleaning and antibacterial properties. Titanium dioxide (TiO2) in the anatase crystalline structure is one of the most powerful photocatalytic materials available today, which can provide above functionalities....... Literature consists of large number of publications on titanium dioxide coating for self-cleaning applications, with glass as the main substrate. Only little work is available on TiO2 coating of metallic alloys used for engineering applications. Engineering materials, such as light-weight aluminium and steel...

  20. Research of aluminium alloy aerospace structure aperture measurement based on 3D digital speckle correlation method

    Science.gov (United States)

    Bai, Lu; Wang, Hongbo; Zhou, Jiangfan; Yang, Rong; Zhang, Hui

    2014-11-01

    In this paper, the aperture change of the aluminium alloy aerospace structure under real load is researched. Static experiments are carried on which is simulated the load environment of flight course. Compared with the traditional methods, through experiments results, it's proved that 3D digital speckle correlation method has good adaptability and precision on testing aperture change, and it can satisfy measurement on non-contact,real-time 3D deformation or stress concentration. The test results of new method is compared with the traditional method.

  1. Mechanocaloric effects in shape memory alloys.

    Science.gov (United States)

    Mañosa, Lluís; Planes, Antoni

    2016-08-13

    Shape memory alloys (SMA) are a class of ferroic materials which undergo a structural (martensitic) transition where the associated ferroic property is a lattice distortion (strain). The sensitiveness of the transition to the conjugated external field (stress), together with the latent heat of the transition, gives rise to giant mechanocaloric effects. In non-magnetic SMA, the lattice distortion is mostly described by a pure shear and the martensitic transition in this family of alloys is strongly affected by uniaxial stress, whereas it is basically insensitive to hydrostatic pressure. As a result, non-magnetic alloys exhibit giant elastocaloric effects but negligible barocaloric effects. By contrast, in a number of magnetic SMA, the lattice distortion at the martensitic transition involves a volume change in addition to the shear strain. Those alloys are affected by both uniaxial stress and hydrostatic pressure and they exhibit giant elastocaloric and barocaloric effects. The paper aims at providing a critical survey of available experimental data on elastocaloric and barocaloric effects in magnetic and non-magnetic SMA.This article is part of the themed issue 'Taking the temperature of phase transitions in cool materials'.

  2. Shape memory alloys – characterization techniques

    Indian Academy of Sciences (India)

    Jayagopal Uchil

    2002-05-01

    Shape memory alloys are the generic class of alloys that show both thermal and mechanical memory. The basic physics involved in the shape memory effect is the reversible thermoelastic martensitic transformation. In general, there exists two phases in shape memory alloys, viz., a hightemperature phase or austenitic phase (A) and a low-temperature phase or martensitic phase (M). In addition, an intermediate R phase exists in some special cases. The M ↔ A transformation is associated with a recoverable strain of about 6.5–8% and the R ↔ A transformation is associated with a recoverable strain of about 1%. The former transformation has been widely used in the applications like antenna deployment of satellite, aerospace couplings, orthodontic arch wires, medical guide wires for diagnostic and therapeutic catheters and other industrial applications. Our group has been giving emphasis to the characterization techniques for R phase, using differential scanning calorimetry (DSC), electrical resistivity probe (ER) and thermomechanical analyzer (TMA). R phase is found to have attractive features like stability against thermal cycling, a small thermal hysteresis and a negligible strain recovery fatigue. DSC has been used successfully to characterize the recoverable strain parameters, apart from the determination of transformation temperatures. ER is used, for the systematic study of the dependence of various phases on heat-treatment temperatures. TMA has been effectively employed for the study of the mixed phases. A space-rotating platform is designed and fabricated, using an actuator of shape memory spring, for obtaining controlled rotations. The efficiency and the reliability of this actuator has been tested, over a million thermal cycles.

  3. Property Evaluation of Friction Stir Welded Dissimilar Metals : AA6101-T6 and AA1350 Aluminium Alloys

    Directory of Open Access Journals (Sweden)

    Rajendran ASHOK KUMAR

    2017-02-01

    Full Text Available Next to copper, aluminium alloys are widely used in electrical industries, because of their high electrical conductivity. AA6101-T6 and AA1350 aluminium alloys are widely used in electrical bus bars. As these alloys are joined by mechanical fasteners in electrical bus bars, the conductive area has been reduced. To avoid this problem, they should be joined without removal of metal as well as their properties. Friction stir welding technique is mainly invented for joining similar and dissimilar aluminium alloys. In this investigation, friction stir welding of AA6101-T6 and AA1350 aluminium alloys was done by varying tool traversing speed, rotational speed and tilt angle with hexagonal pin profiled tool. The analysis of variance was employed to study the effect of above parameters on mechanical properties of welded joints. From the experimental results, it is observed that welded joint with the combination of 1070 rpm rotating speed, 78 mm/min traversing speed and 2° tilt angle provides better mechanical properties. Analysis of variance shows that most significant impact on tensile strength is made by variation in tool rotating speed while tool tilt angle makes the most significant impact on elongation and bending strength.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.14132

  4. Development of new aluminium alloys for semisolid processing

    Energy Technology Data Exchange (ETDEWEB)

    Romera, R. [INASMET, Donostia-San Sebastian (Spain); Univ. of Mondragon, Faculty of Engineering, Mondragon (Spain); Goni, J.; Coleto, J.; Eguizabal, P.; Estevan, R.; Sainz, X. [INASMET, Donostia-San Sebastian (Spain); Hurtado, I.; Azpilgain, Z.; Lete, I.; Armendariz, A. [Univ. of Mondragon, Faculty of Engineering, Mondragon (Spain); Akizu, A.; Wielanek, L. [Fagor Ederlan S. Coop., R and D Dept., Eskoriatza (Spain)

    2003-07-01

    Semisolid metallurgy (SSM) or semisolid forming is an emerging technology that enables the forming of complicated shapes and the processing of materials increasing their mechanical properties compared with conventional methods. In the present article the advantages of SSM process are described in terms of fundamentals of the forming process and the microstructural characteristics of the product. An overview of the main casting methods in the semisolid state are also shown: Thixocasting and new rheocasting (NRC). Each process is briefly analysed, their advantages/disadvantages identified and an attempt made to suggest that the latter one finds the optimal performance. (orig.)

  5. Modeling of microstructural evolution and flow stress of aluminium alloy during thermomechanical process

    Institute of Scientific and Technical Information of China (English)

    SHEN Jian(沈健); G.Gottstein

    2004-01-01

    The evolution of microstructural variables, including the densities of mobile dislocation, immobile dislocation at the cell interiors, immobile dislocation in the cell walls, as well as total dislocation density, of an Al-Mg-Si aluminium alloy during thermomechanical processing were simulated based on a three-internal-variables-model (3IVM) involving dislocation climb and interaction. Optimization was carried out to fit the calculated stress-strain curves to the experimental data of the Al-Mg-Si alloy with minimum mean deviation. Precipitations were taken into consideration of modeling. The stress-strain curves predicted by the kinetic equations of state in the 3IVM have a good agreement with the experimental data.

  6. Corrosion protection of Mg/Al alloys by thermal sprayed aluminium coatings

    Energy Technology Data Exchange (ETDEWEB)

    Pardo, A., E-mail: anpardo@quim.ucm.es [Departamento de Ciencia de Materiales, Facultad de Quimicas, Universidad Complutense, 28040 Madrid (Spain); Casajus, P.; Mohedano, M.; Coy, A.E.; Viejo, F. [Departamento de Ciencia de Materiales, Facultad de Quimicas, Universidad Complutense, 28040 Madrid (Spain); Torres, B. [Departamento de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, 28933 Mostoles, Madrid (Spain); Matykina, E. [Corrosion and Protection Centre, School of Materials, The University of Manchester, P.O. Box 88, Sackville Street, Manchester M60 1QD (United Kingdom)

    2009-05-15

    The protective features of thermal sprayed Al-coatings applied on AZ31, AZ80 and AZ91D magnesium/aluminium alloys were evaluated in 3.5 wt.% NaCl solution by electrochemical and gravimetric measurements. The changes in the morphology and corrosion behaviour of the Al-coatings induced by a cold-pressing post-treatment were also examined. The specimens were characterized by scanning electron microscopy, energy dispersive X-ray analysis and low-angle X-ray diffraction. The as-sprayed Al-coatings revealed a high degree of porosity and poor corrosion protection, which resulted in galvanic acceleration of the corrosion of the magnesium substrates. The application of a cold-pressing post-treatment produced more compact Al-coatings with better bonding at the substrate/coating interface and higher corrosion resistance regardless of the nature of the magnesium alloy.

  7. Effect of heat treatment on the inhibition of the acidic corrosion aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Khamis, E. (Alexandria Univ. (Egypt). Dept. of Chemistry); El-Gamal, M. (Alexandria Univ. (Egypt). Dept. of Material Science); El-Toukhy, A. (Alexandria Univ. (Egypt). Dept. of Material Science); Atea, M. (Alexandria Univ. (Egypt). Dept. of Material Science)

    1994-12-01

    The effect of heat treatment on the inhibition of acid corrosion of duralumin has been studied using gasometry, mass loss measurements and potentiodynamic technique. All the data reveal that the duralumin generally developed good corrosion resistance after heat treatment and the corrosion rate ranked as follows: Non treated > Naturally aged > quenched. This improvement in the corrosion resistance was attributed to the structural homogeneity of the heat-treated alloys. The presence of some selected aryl and alkyl triazoline derivatives at the threshold concentration of 5 x 10[sup -3] M indicate that these compounds retard the corrosion rate of duralumin and the extent of inhibition depends on the molecular structure of the inhibitors. Polarization curves show that the triazoline compounds act as mixed-type inhibitors affecting both the cathodic and anodic processes. Moreover, there is no noticeable difference in the degree by which the triazoline derivatives inhibit the corrosion of pure aluminium and heat treated duralumin alloy. (orig.)

  8. Effects of different tempers on precipitation hardening of 6000 series aluminium alloys

    Institute of Scientific and Technical Information of China (English)

    LIU Hong; ZHAO Gang; LIU Chun-ming; ZUO Liang

    2007-01-01

    By means of Vickers hardness, mechanical property and formability tests, the effects of different tempers on precipitation hardening of 6000 series aluminium alloys for automotive body sheets were investigated. The results indicate that the short-time pre-aging at 170 ℃ makes for subsequent artificial aging precipitation hardening. With the increase of pre-aging time, the artificial aging hardenability increases. The aging hardening rate reaches the maximum when pre-aging time is up to 10 min, and then it decreases. The short-time pre-aging at 170 ℃ benefits sheets to obtain lower strength under delivery condition and consequently to improve stamping formability of automotive body sheets. The effects of different tempers on precipitation hardening are much more obvious than those of the alloying elements. It is a good treatment schedule to perform pre-aging for 5 min at 170 ℃ right after solution treatment.

  9. Fastening apparatus having shape memory alloy actuator

    Science.gov (United States)

    Mckinnis, Darin N. (Inventor)

    1992-01-01

    A releasable fastening apparatus is presented. The device includes a connecting member and a housing. The housing supports a gripping mechanism that is adapted to engage the connecting member. A triggering member is movable within the housing between a first position in which it constrains the gripping mechanism in locked engagement with the connecting member, and a second position in which the gripping mechanism is disengaged from the connecting member. A shaped memory alloy actuator is employed for translating the triggering member from its first to its second position. The actuator is designed to expand longitudinally when transitioned from a martensitic to an austenitic state.

  10. Investigating the Acid Failure of Aluminium Alloy in 2 M Hydrochloric Acid Using Vernonia amygdalina

    Directory of Open Access Journals (Sweden)

    Olugbenga A. Omotosho

    2012-04-01

    Full Text Available The acid failure of aluminium alloy in 2 M hydrochloric acid solution in the presence of Vernonia amygdalina extract was investigated using gasometric technique. Aluminium alloy coupons of dimension 4 cm by 1 cm were immersed in test solutions of free acid and also those containing extract volumes of 2, 3, 4 and 5 cm3 at ambient temperature for 30 minutes. The volumes of hydrogen gas evolved as a result of the rate of reaction were recorded and analyzed. Analysis revealed that maximum inhibitor efficiency which corresponds to the lowest corrosion rate was obtained at optimum inhibitor volumes of 5 cm3, with reduction in the corrosion rate observed to follow in order of increasing extract volumes. Adsorption study revealed that Temkin isotherm best described the metal surface interaction with the extract phytochemicals, with 12 minutes becoming the best exposure time for the phytochemicals to adsorb to the metal surface at all volumes. Statistical modelling of the corrosion rate yielded an important relationship suitable for estimating corrosion rate values once volumes of the extract is known. Microstructural studies, showed an indirect relationship between crack growth rates and extract volumes, while consistency of the irregular intermetallic phases increases with increasing extract volumes.

  11. Deep surface rolling for fatigue life enhancement of laser clad aircraft aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhuang, W., E-mail: wyman.zhuang@dsto.defence.gov.au [Aerospace Division, Defence Science and Technology Organisation, 506 Lorimer Street, Fishermans Bend, Victoria 3207 (Australia); Liu, Q.; Djugum, R.; Sharp, P.K. [Aerospace Division, Defence Science and Technology Organisation, 506 Lorimer Street, Fishermans Bend, Victoria 3207 (Australia); Paradowska, A. [Australian Nuclear Science and Technology Organisation, Lucas Heights, NSW 2232 (Australia)

    2014-11-30

    Highlights: • Deep surface rolling as a post-repair enhancement technology was applied to the laser cladded 7075-T651 aluminium alloy specimens that simulated corrosion damage blend-out repair. • The residual stresses induced by the deep surface rolling process were measured. • The deep surface rolling process can introduce deep and high magnitude compressive residual stresses beyond the laser clad and substrate interface. • Spectrum fatigue test showed the fatigue life was significantly increased by deep surface rolling. - Abstract: Deep surface rolling can introduce deep compressive residual stresses into the surface of aircraft metallic structure to extend its fatigue life. To develop cost-effective aircraft structural repair technologies such as laser cladding, deep surface rolling was considered as an advanced post-repair surface enhancement technology. In this study, aluminium alloy 7075-T651 specimens with a blend-out region were first repaired using laser cladding technology. The surface of the laser cladding region was then treated by deep surface rolling. Fatigue testing was subsequently conducted for the laser clad, deep surface rolled and post-heat treated laser clad specimens. It was found that deep surface rolling can significantly improve the fatigue life in comparison with the laser clad baseline repair. In addition, three dimensional residual stresses were measured using neutron diffraction techniques. The results demonstrate that beneficial compressive residual stresses induced by deep surface rolling can reach considerable depths (more than 1.0 mm) below the laser clad surface.

  12. Effects of Moulding Sand Permeability and Pouring Temperatures on Properties of Cast 6061 Aluminium Alloy

    Directory of Open Access Journals (Sweden)

    Olawale Olarewaju Ajibola

    2015-01-01

    Full Text Available Effects of moulding sand permeabilities prepared from the combinations of four proportions of coarse and fine particle size mixtures and pouring temperatures varied from 700, 750, and 800 (±10°C were studied on the hardness, porosity, strength, and microstructure of cast aluminium pistons used in hydraulic brake master cylinder. Three sand moulds were prepared from each of the 80 : 20, 60 : 40, 40 : 60, and 20 : 80 ratios. The surfaces and microstructures of cast samples were examined using high resolution microscopic camera, metallurgical microscope with digital camera, and scanning electron microscope with EDX facilities. The best of the metallurgical properties were obtained from the combination of 80 : 20 coarse-fine sand ratio and 750 ± 10°C pouring temperature using as MgFeSi inoculant. An 8 : 25 ratio of coarse to fine grained eutectic aluminium alloy was obtained with enhanced metallographic properties. The cast alloy poured at 750 ± 1°C has a large number of fine grain formations assuming broom-resembling structures as shown in the 100 µm size SEM image.

  13. Optimisation of the rivet joints of the CFRP composite material and aluminium alloy

    Directory of Open Access Journals (Sweden)

    A. Czulak

    2007-01-01

    Full Text Available Purpose: The project included analysis of strain, cracking, and failure of riveted joints of plate elements madefrom the carbon-fibre-reinforced plastics (CFRP and from the 6061 aluminium alloy.Design/methodology/approach: The modelled static tensile strength test carried out for the plates from CFRPand from the 6061 aluminium alloy joined with the steel rivet. Computer simulation was carried out with IDEASsoftware package employing the FEM.Findings: Simulations using the mesh with a bigger number of FEM elements do not yield better accuracy ofcalculations and do not improve convergence with the results of laboratory experiments. Only the calculationtime gets longer. Computer simulation has also show that the type of contacts employed between elementsaffects the results significantly.Research limitations/implications: For the composite materials, joints between materials and computersimulation examinations are planed.Practical implications: Results obtained for the mesh with 4 and 5 FEM elements are the closest to the resultsof laboratory experiments, which is confirmed by the strain plot. Simulations using the mesh with a biggernumber of FEM elements do not yield better accuracy of calculations and do not improve convergence with theresults of laboratory experiments. Only the calculation time gets longer. Computer simulation has show that thetype of contacts employed between elements affects the results significantly.Originality/value: The paper presents influence of fibre mesh closeness on convergence of the results with laboratorytests. Simulation results were collected and compared with the laboratory static tensile strength tests results.

  14. Constitutive Models for Shape Memory Alloy Polycrystals

    Science.gov (United States)

    Comstock, R. J., Jr.; Somerday, M.; Wert, J. A.

    1996-01-01

    Shape memory alloys (SMA) exhibiting the superelastic or one-way effects can produce large recoverable strains upon application of a stress. In single crystals this stress and resulting strain are very orientation dependent. We show experimental stress/strain curves for a Ni-Al single crystal for various loading orientations. Also shown are model predictions; the open and closed circles indicate recoverable strains obtained at various stages in the transformation process. Because of the strong orientation dependence of shape memory properties, crystallographic texture can be expected to play an important role in the mechanical behavior of polycrystalline SMA. It is desirable to formulate a constitutive model to better understand and exploit the unique properties of SMA.

  15. Design of shape memory alloy (SMA) actuators

    CERN Document Server

    Rao, Ashwin; Reddy, J N

    2015-01-01

    This short monograph presents an analysis and design methodology for shape memory alloy (SMA) components such as wires, beams, and springs for different applications. The solid-solid, diffusionless phase transformations in thermally responsive SMA allows them to demonstrate unique characteristics like superelasticity and shape memory effects. The combined sensing and actuating capabilities of such materials allows them to provide a system level response by combining multiple functions in a single material system. In SMA, the combined mechanical and thermal loading effects influence the functionality of such materials. The aim of this book is to make the analysis of these materials accessible to designers by developing a "strength of materials" approach to the analysis and design of such SMA components inspired from their various applications with a review of various factors influencing the design process for such materials.

  16. Biomedical Applications of Shape Memory Alloys

    Directory of Open Access Journals (Sweden)

    Lorenza Petrini

    2011-01-01

    behaviors, due to the peculiar crystallographic structure of the alloys, assure the recovery of the original shape even after large deformations and the maintenance of a constant applied force in correspondence of significant displacements. These properties, joined with good corrosion and bending resistance, biological and magnetic resonance compatibility, explain the large diffusion, in the last 20 years, of SMA in the production of biomedical devices, in particular for mini-invasive techniques. In this paper a detailed review of the main applications of NiTi alloys in dental, orthopedics, vascular, neurological, and surgical fields is presented. In particular for each device the main characteristics and the advantages of using SMA are discussed. Moreover, the paper underlines the opportunities and the room for new ideas able to enlarge the range of SMA applications. However, it is fundamental to remember that the complexity of the material and application requires a strict collaboration between clinicians, engineers, physicists and chemists for defining accurately the problem, finding the best solution in terms of device design and accordingly optimizing the NiTi alloy properties.

  17. Implementation and Testing of Numerical Models for Evolution of Microchemistry and Microstructure During Back-Annealing of Aluminium Alloys

    OpenAIRE

    Iversen, Jørgen Tandberg

    2014-01-01

    Precipal and Alsoft are two separate models for simulating the effects of back-annealing on microchemistry and microstructure, respectively, in AA3xxx-type aluminium alloys (i.e Mn containing alloys). The precipitation model simulates the precipitation and growth of dispersoids, growth of constituents, and the resulting change in the solid solution concentration. Alsoft is a physical softening model which combines the effects of recovery and recrystallization.Precipal was originally implemen...

  18. Shape Memory Alloy-Based Periodic Cellular Structures Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This SBIR Phase I effort will develop and demonstrate an innovative shape memory alloy (SMA) periodic cellular structural technology. Periodic cellular structures...

  19. Positron annihilation spectroscopy as a tool to develop self healing in aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hautakangas, S.; Schut, H. [Faculty of Applied Physics, section NPM2, Delft University of Technology, Mekelweg 15, 2629 JB, Delft (Netherlands); Zwaag, S. van der; Rivera Diaz del Castillo, P.E.J. [Faculty of Aerospace Engineering, Section Fundamentals of Advanced Materials, Delft University of Technology, Kluyverweg 1, 2629 HS Delft (Netherlands); Dijk, N.H. van [Faculty of Applied Physics, Section FAME, Delft University of Technology, Mekelweg 15, 2629 JB, Delft (Netherlands)

    2007-07-01

    Positron lifetime and Doppler broadening spectroscopy have been applied to probe the free volume generation (vacancies, dislocations and nano-cracks) during plastic deformation of a commercial aluminium AA2024 (T3) alloy. Aim of the total program is to study how solute atoms can be driven to the areas where initial cracking may occur in order to prevent the failure of the specimen. The phenomenon of closing the nano-crack is called Self Healing, and can provide extra strength and ductility to the alloy under some loading conditions. Plastic deformation of over-aged aluminum alloy at room temperature increases the average positron lifetime from initial value of 190 ps to 203 ps. The low momentum parameter S increases in agreement with the increase of open volume defects. The elastic deformation of the sample does not have a recordable effect on the positron annihilation data. It is also shown that the induced damage does not recover after loading the sample, i.e. the AA2024 in the T3 state is non self healing material, as expected, providing important first state result in the research of self healing Al alloys. (copyright 2007 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  20. Effect of Mg, Si and Cu content on the microstructure of dilute 6000 series aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Jaafar, Aiza, E-mail: cnaizza@gmail.com [School of Materials and Mineral Resources Engineering, Universiti Sains Malaysia, 14300 Nibong Tebal, Penang (Malaysia); Rahmat, Azmi [School of Materials Engineering, Universiti Malaysia Perlis, Taman Muhibah, 02600 Jejawi, Arau Perlis (Malaysia); Hussain, Zuhailawati [School of Materials and Mineral Resources Engineering, Universiti Sains Malaysia, 14300 Nibong Tebal, Penang (Malaysia); Zainol, Ismail [Chemistry Department, Faculty of Science and Mathematics, Universiti Pendidikan Sultan Idris, 35900 Tanjung Malim, Perak (Malaysia)

    2011-09-01

    Highlights: > The main precipitates formed in the artificially aged dilute alloys are needle-shaped. > The ageing temperature of 100 deg. C is found to be too low to form precipitates. > The number density of precipitates increases with increasing solute contents. > There is a correlation between Mg{sub 2}Si, Si and Cu content and alloys microstructure. > The precipitates kinetics is faster in the less dilute alloys. - Abstract: The effect of Mg, Si and Cu content on the microstructural development during ageing treatment of dilute 6000 series alloys have been investigated using transmission electron microscopy (TEM). Four dilute alloys were used in this study. These alloys were subjected to quenching and artificial ageing at 100 deg. C, 185 deg. C and 300 deg. C. The microstructural developments of the precipitates formed were monitored by TEM. The ageing temperature of 100 deg. C was found to be too low to form precipitates. It was found that needle or rod-shaped precipitates were formed in the alloys after ageing at 185 and 300 deg. C. Prolong ageing up to 1000 h at 300 deg. C resulted in the formation of Mg{sub 2}Si precipitate that coexists with the type of AlFeSi and Si precipitates. The results show a correlation between the Mg{sub 2}Si, Si and Cu content on the microstructure of the four dilute alloys after ageing treatment.

  1. Switchable Shape Memory Alloys (SMA) Thermal Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Shape memory alloys applies to a group of materials that demonstrate the ability to return to some previously defined shape when subjected to the appropriate thermal...

  2. Shape Memory Alloys (Part II: Classification, Production and Application

    Directory of Open Access Journals (Sweden)

    I. Ivanic

    2014-09-01

    Full Text Available Shape memory alloys (SMAs have been extensively investigated because of their unique shape memory behaviour, i.e. their ability to recover their original shape they had before deformation. Shape memory effect is related to the thermoelastic martensitic transformation. Austenite to martensite phase transformation can be obtained by mechanical (loading and thermal methods (heating and cooling. Depending on thermomechanical conditions, SMAs demonstrate several thermomechanical phenomena, such as pseudoelasticity, superelasticity, shape memory effect (one-way and two-way and rubber-like behaviour. Numerous alloys show shape memory effect (NiTi-based alloys, Cu-based alloys, Fe-based alloys etc.. Nitinol (NiTi is the most popular and the most commonly used SMA due to its superior thermomechanical and thermoelectrical properties. NiTi alloys have greater shape memory strain and excellent corrosion resistance compared to Cu – based alloys. However, they are very costly. On the other hand, copper-based alloys (CuZn and CuAl based alloys are much less expensive, easier to manufacture and have a wider range of potential transformation temperatures. The characteristic transformation temperatures of martensitic transformation of CuAlNi alloys can lie between −200 and 200 °C, and these temperatures depend on Al and Ni content. Among the Cu – based SMAs, the most frequently applied are CuZnAl and CuAlNi alloys. Although CuZnAl alloys with better mechanical properties are the most popular among the Cu-based SMAs, they lack sufficient thermal stability, while CuAlNi shape memory alloys, in spite of their better thermal stability, have found only limited applications due to insufficient formability owing to the brittle γ2 precipitates. The most important disadvantage of polycrystalline CuAlNi alloys is a small reversible deformation (one-way shape memory effect: up to 4 %; two-way shape memory effect: only approximately 1.5 % due to intergranular

  3. Nondestructive Evaluation of Ni-Ti Shape Memory Alloy

    Science.gov (United States)

    Meir, S.; Gordon, S.; Karsh, M.; Wiezman, A.; Ayers, R.; Olson, D. L.

    2011-06-01

    The nondestructive evaluation of nickel titanium (Ni-Ti) alloys for applications such as heat treatment for biomaterials applications (dental) and welding was investigated. Ni-Ti alloys and its ternary alloys are valued for mechanical properties in addition to the shape memory effect. Two analytical approaches were perused in this work. Assessment of the microstructure of the alloy that determines the martensitic start temperature (Ms) of Ni-Ti alloy as a function of heat treatment, and secondly, an attempt to evaluate a Friction Stir Welding, which involves thermo-mechanical processing of the alloy.

  4. High-Temperature Shape Memory Alloys

    Science.gov (United States)

    Biffi, C. A.; Tuissi, A.

    2014-10-01

    In this paper, an experimental study of laser micro-processing on a Cu-Zr-based shape memory alloy (SMA), which is suitable for high-temperature (HT) applications, is discussed. A first evaluation of the interaction between a laser beam and Zr50Cu28Ni7Co15 HT SMA is highlighted. Single laser pulses at various levels of power and pulse duration were applied to evaluate their effect on the sample surfaces. Blind and through microholes were produced with sizes on the order of a few hundreds of microns; the results were characterized from the morphological viewpoint using a scanning electron microscope. The high beam quality allows the holes to be created with good circularity and little melted material around the hole periphery. An analysis of the chemical composition was performed using energy dispersive spectroscopy, revealing that compositional changes were limited, while important oxidation occurred on the hole surfaces. Additionally, laser micro-cutting tests were also proposed to evaluate the cut edge morphology and dimensions. The main result of this paper concerned the good behavior of the material upon interaction with the laser beam, which suggests that microfeatures can be successfully produced in this alloy.

  5. Rotor Embedded with Shape Memory Alloy Wires

    Directory of Open Access Journals (Sweden)

    K. Gupta

    2000-01-01

    Full Text Available In the present analysis, the fundamental natural frequency of a Jeffcott and a two-mass rotor with fibre reinforced composite shaft embedded with shape memory alloy (SMA wires is evaluated by Rayleigh's procedure. The flexibility of rotor supports is taken into account. The effect of three factors, either singly or in combination with each other, on rotor critical speed is studied. The three factors are: (i increase in Young's modulus of SMA (NITINOL wires when activated, (ii tension in wires because of phase recovery stresses, and (iii variation of support stiffness by three times because of activation of SMA in rotor supports. It is shown by numerical examples that substantial variation in rotor critical speeds can be achieved by a combination of these factors which can be effectively used to avoid resonance during rotor coast up/down.

  6. Control devices incorporated with shape memory alloy

    Institute of Scientific and Technical Information of China (English)

    Xue Suduo; Li Xiongyan

    2007-01-01

    Shape Memory Alloy (SMA) is a type of material that offers some unique characteristics for use in devices for vibration control applications. Based on SMA's material properties, four types of control devices that incorporate NiTi SMA wires are introduced in this paper, which include three types of dampers (SMA damper, SMA-MR damper and SMA-friction damper) and one kind of isolation bearing (SMA-rubber bearing). Mechanical models of these devices and their experimental verifications are presented. To investigate the control performance of these devices, the SMA-MR damper and SMA-rubber bearing are applied to structures. The results show that the control devices could be effective in reducing the seismic response of structures.

  7. Transformation Volume Effects on Shape Memory Alloys

    Directory of Open Access Journals (Sweden)

    Anna Kosogor

    2013-07-01

    Full Text Available It is generally accepted that the martensitic transformations (MTs in the shape memory alloys (SMAs are mainly characterized by the shear deformation of the crystal lattice that arises in the course of MT, while a comparatively small volume change during MT is considered as the secondary effect, which can be disregarded when the basic characteristics of MTs and functional properties of SMAs are analyzed. This point of view is a subject to change nowadays due to the new experimental and theoretical findings. The present article elucidates (i the newly observed physical phenomena in different SMAs in their relation to the volume effect of MT; (ii the theoretical analysis of the aforementioned volume-related phenomena.

  8. Characterization of semi-solid processing of aluminium alloy 7075 with Sc and Zr additions

    Energy Technology Data Exchange (ETDEWEB)

    Rogal, Ł., E-mail: l.rogal@imim.pl [Institute of Metallurgy and Materials Science of the Polish Academy of Sciences, 25 Reymonta St., 30-059 Krakow (Poland); Dutkiewicz, J. [Institute of Metallurgy and Materials Science of the Polish Academy of Sciences, 25 Reymonta St., 30-059 Krakow (Poland); Atkinson, H.V. [The University of Leicester, Department of Engineering University Road, Leicester, LE1 7RH (United Kingdom); Lityńska-Dobrzyńska, L.; Czeppe, T. [Institute of Metallurgy and Materials Science of the Polish Academy of Sciences, 25 Reymonta St., 30-059 Krakow (Poland); Modigell, M. [RWTH Aachen—Department of Mechanical Process Engineering, 55 Templergraben St., Aachen (Germany)

    2013-09-15

    For thixoforming (semi-solid processing) it is necessary to have a fine globular microstructure in a semi-solid range. Here this has been obtained for 7075 aluminium alloy by addition of modifying agents: 0.5 weight % of scandium and zirconium. The thixoforming process was carried out at 632 °C which gave about 23 volume % of liquid phase. The microstructure of the thixo-formed part (a rotor) consisted of globular grains surrounded by precipitates of secondary phase. The average hardness of thixo-formed parts was 105 HV{sub 5} and the tensile strength 300 MPa. T6 heat treatments were performed with solutionisation at 450 °C for 30 min and 10 h. In both cases the ageing time was set as 18 h at 120 °C. The heat treatments led to an increase in average tensile strength up to 495 MPa. Transmission Electron Microscopy (TEM) analysis enabled the identification of precipitates of the metastable dispersoids of L1{sub 2}–Al{sub 3} (Zr, Sc) and η′ (MgZn{sub 2}) phases in the alloy after the thixoforming and T6 treatment. The measurements of rheological properties of 7075Al alloy with Sc and Zr additions in the semi-solid range indicated an increase of particle size and spheroidization leading to an observable decrease of viscosity during isothermal shearing. A shear rate jump experiment showed that with increasing shear rate the viscosity rapidly falls.

  9. Flux-free brazing of Mg-containing aluminium alloys by means of cold spraying

    Institute of Scientific and Technical Information of China (English)

    Kirsten BOBZIN; Lidong ZHAO; Felix ERNST; Katharina RICHARDT

    2008-01-01

    In the present study, AlSi12 and AlSi10Cu4 were deposited onto Mg-containing aluminium alloys 6063 and 5754 by cold spraying. The influences of the two brazing alloys and spray parameters on coating formation were investigated. The microstructure of the coatings was characterized. Some coated samples were heat-treated at 590℃ and 560℃ in air to investigate the effect of the rupture of oxide scales on the diffusion of elements during heat-treatment. Some coated samples were brazed under argon atmosphere without any fluxes. The results show that AlSi12 had much better deposition behaviour than AlSi10Cu4. Due to the rupture of oxide scales, Cu and Si diffused into the substrate and a metal-lurgical bond formed between the brazing alloys and the substrates during heat-treatment. The coated samples could be brazed without any fluxes. Because the oxide scales prevented the formation of a metallurgical bond locally, the brazed samples had relatively low shear strengths of up to 43 MPa.

  10. Influence of friction stir welding parameters on properties of 2024 T3 aluminium alloy joints

    Directory of Open Access Journals (Sweden)

    Eramah Abdsalam M.

    2014-01-01

    Full Text Available The aim of this work is to analyse the process of friction stir welding (FSW of 3mm thick aluminium plates made of high strength aluminium alloy - 2024 T3, as well as to assess the mechanical properties of the produced joints. FSW is a modern procedure which enables joining of similar and dissimilar materials in the solid state, by the combined action of heat and mechanical work. This paper presents an analysis of the experimental results obtained by testing the butt welded joints. Tensile strength of the produced joints is assessed, as well as the distribution of hardness, micro-and macrostructure through the joints (in the base material, nugget, heat affected zone and thermo-mechanically affected zone. Different combinations of the tool rotation speed and the welding speed are used, and the dependence of the properties of the joints on these parameters of welding technology is determined. [Projekat Ministarstva nauke Republike Srbije, br. TR 34018 i br. TR 35006

  11. Multi response optimization of wire-EDM process parameters of ballistic grade aluminium alloy

    Directory of Open Access Journals (Sweden)

    Ravindranadh Bobbili

    2015-12-01

    Full Text Available In the current investigation, a multi response optimization technique based on Taguchi method coupled with Grey relational analysis is planned for wire-EDM operations on ballistic grade aluminium alloy for armour applications. Experiments have been performed with four machining variables: pulse-on time, pulse-off time, peak current and spark voltage. Experimentation has been planned as per Taguchi technique. Three performance characteristics namely material removal rate (MRR, surface roughness (SR and gap current (GC have been chosen for this study. Results showed that pulse-on time, peak current and spark voltage were significant variables to Grey relational grade. Variation of performance measures with process variables was modelled by using response surface method. The confirmation tests have also been performed to validate the results obtained by Grey relational analysis and found that great improvement with 6% error is achieved.

  12. Microstructure of friction stir welded joints of 2017A aluminium alloy sheets.

    Science.gov (United States)

    Mroczka, K; Dutkiewicz, J; Pietras, A

    2010-03-01

    The present study examines a friction stir welded 2017A aluminium alloy. Transmission electron microscope investigations of the weld nugget revealed the average grain size of 5 microm, moderate density of dislocations as well as the presence of nanometric precipitates located mostly in grains interiors. Scanning electron microscope observations of fractures showed the presence of ductile fracture in the region of the weld nugget with brittle precipitates in the lower part. The microhardness analysis performed on the cross-section of the joints showed fairly small changes; however, after the artificial ageing process an increase in hardness was observed. The change of the joint hardness subject to the ageing process indicates partial supersaturation in the material during friction stir welding and higher precipitation hardening of the joint.

  13. Hot-crack test for aluminium alloys welds using TIG process

    Directory of Open Access Journals (Sweden)

    Deschaux-beaume F.

    2010-06-01

    Full Text Available Hot cracking is a critical defect frequently observed during welding of aluminium alloys. In order to better understand the interaction between cracking phenomenon, process parameters, mechanical factors and microstructures resulting from solidification after welding, an original hot-cracking test during welding is developed. According to in-situ observations and post mortem analyses, hot cracking mechanisms are investigated, taking into account the interaction between microstructural parameters, depending on the thermal cycles, and mechanical parameters, depending on geometry and clamping conditions of the samples and on the thermal field on the sample. Finally, a process map indicating the limit between cracking and non-cracking zones according to welding parameters is presented.

  14. Optimization of process parameters in CNC turning of aluminium alloy using hybrid RSM cum TLBO approach

    Science.gov (United States)

    Rudrapati, R.; Sahoo, P.; Bandyopadhyay, A.

    2016-09-01

    The main aim of the present work is to analyse the significance of turning parameters on surface roughness in computer numerically controlled (CNC) turning operation while machining of aluminium alloy material. Spindle speed, feed rate and depth of cut have been considered as machining parameters. Experimental runs have been conducted as per Box-Behnken design method. After experimentation, surface roughness is measured by using stylus profile meter. Factor effects have been studied through analysis of variance. Mathematical modelling has been done by response surface methodology, to made relationships between the input parameters and output response. Finally, process optimization has been made by teaching learning based optimization (TLBO) algorithm. Predicted turning condition has been validated through confirmatory experiment.

  15. QUANTIFICATION OF SHEAR DAMAGE EVOLUTION IN ALUMINIUM ALLOY 2024T3

    Institute of Scientific and Technical Information of China (English)

    Tang Chak-yin; Fan Jianping; Tsui Chi-pong; Lee Tai-chiu; Chan Luen-chow; Rao Bin

    2007-01-01

    Shear damage may occur in the process of metal machining such as blanking and cutting, where localized shear deformation is developed. Experimental findings indicate that microscopic shear damage evolution in aluminium alloy 2024T3 (Al 2024T3) is a multi-stage mechanism, including particle cracking, micro-shear banding, matrix microcracking and coalescence of microcracks. This study is an attempt to use a set of equations to describe the multi-stage shear damage evolution in Al 2024T3. The shear damage variables in terms of multi-couple parameters of a power-law hardening material have been defined. An evolution curve of shearing damage has been calculated from experimental data. The values of the shear damage variable at different stages of damage have also been calculated. By making use of the findings, the relation between the microscopic shear damage evolution and the macroscopic shear response of the material has been discussed.

  16. Flow and failure of an aluminium alloy from low to high temperature and strain rate

    Directory of Open Access Journals (Sweden)

    Sancho Rafael

    2015-01-01

    Full Text Available The mechanical behaviour of an aluminium alloy is presented in this paper. The study has been carried out to analyse the flow and failure of the aluminium alloy 7075-T73. An experimental study has been planned performing tests of un-notched and notched tensile specimens at low strain rates using a servo-hydraulic machine. High strain rate tests have been carried out using the same geometry in a Hopkinson Split Tensile Bar. The dynamic experiments at low temperature were performed using a cryogenic chamber, and the high temperature ones with a furnace, both incorporated to the Hopkinson bar. Testing temperatures ranged from − 50 ∘C to 100 ∘C and the strain rates from 10−4 s−1 to 600 s−1. The material behaviour was modelled using the Modified Johnson-Cook model and simulated using LS-DYNA. The results show that the Voce type of strain hardening is the most accurate for this material, while the traditional Johnson-Cook is not enough accurate to reproduce the necking of un-notched specimens. The failure criterion was obtained by means of the numerical simulations using the analysis of the stress triaxiality versus the strain to failure. The diameters at the failure time were measured using the images taken with an image camera, and the strain to failure was computed for un-notched and notched specimens. The numerical simulations show that the analysis of the evolution of the stress triaxiality is crucial to achieve accurate results. A material model using the Modified Johnson-Cook for flow and failure is proposed.

  17. Effect of the homogenisation conditions on the extrudability and high temperature fracture resistance of AA6063 aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lassance, D.; Pardoen, T.; Ryelandt, L.; Delannay, F. [Univ. catholique de Louvain, Dept. des Sciences des Materiaux et des Procedes, PCIM, Louvain-La-Neuve (Belgium); Dille, J.; Delplancke, J.L. [Univ. Libre de Bruxelles, Service Science des Materiaux et Electrochimie, Bruxelles (Belgium); Ryckeboer, M. [Remi Claeys International Services, Lichtervelde (Belgium)

    2003-07-01

    Homogenisation is an essential step in the preparation of aluminium billets for extrusion. It is designed to produce an homogeneous solid solution and to transform the {beta}-Al{sub 5}FeSi particles to the more equiaxed and thus more acceptable cubic {alpha}-Al{sub 12}(Fe{sub x},Mn{sub 1-x}){sub 3}Si variety. The effect of the homogenisation conditions on high temperature surface damage and fracture is investigated through full scale industrial extrusion experiments on AlMgSi alloy. The transformation of AlFeSi intermetallic particles from the {beta}-Al{sub 5}FeSi thin plate like shape to the more rounded {alpha}-Al{sub 12}(Fe,Mn){sub 3}Si form, quantified by EDS measurements, is shown to postpone the formation of surface defects. Transmission electron microscopy (TEM) analysis of extruded samples close to the location of extrusion defects, reveals that damage initiates by microcracks within the brittle {beta}-Al{sub 5}FeSi particles or due to incipient melting caused by the eutectic transformation Al+{beta}-Al{sub 5}FeSi+Si{yields}Liquid at 578 C. These microcracks open by plastic deformation around the cracked brittle phase and, after sufficient growth, coalesce into a large crack. (orig.)

  18. The Favourable Choice of the Shape of Billet's Contact Surface to Quality of Extruded Aluminium Profiles

    Directory of Open Access Journals (Sweden)

    G. Skorulski

    2010-07-01

    Full Text Available The theoretical and experimental method of optimization the aluminium billet’s contact surface during extrusion have been presented inthis paper. The theoretical assumption, based on welding criteria, have been confirmed by experimental researches. The technique ofmeasurement has been shown as well. Experiments are made using plasticine as a substiute material. Some kind of different variants have been investigated. The theory and experiments have been provided to optimize the modeling shape and may help in design and technology.The theory has been tested experimentally using a plasticine as a substitute material and a plexiglass die such that the velocity fields at the surfaces could be observed and measured during plastic flow, allowing the empirical coefficients in the mathematical formulation to be estimated. On the basis of the theory and experiments an optimal billet’s contact surface was proposed.

  19. Surface nanocrystallization of 7A04 aluminium alloy induced by circulation rolling plastic deformation

    Institute of Scientific and Technical Information of China (English)

    YE Hui-qiong; FAN Xin-min

    2006-01-01

    The surface nanocrystalline microstructures of 7A04 aluminium alloy was obtained by means of circulation rolling plastic deformation(CRPD),the grain refinement behavior and the hardness variation were examined. X-ray diffraction(XRD) and transmission electron microscopy(TEM) were applied to characterize the microstructure of the surface layer. The experimental evidences show that,after the CRPD treatment,the mean grain size in the surface layer is about 50 nm. The microhardness of the nanostructured surface layers is enhanced significantly after CRPD compared with that of the matrix,which can be attributed primarily to the grain refinement. The microhardness at the top surface can reach about HV0.05335,while the value of the matrix is HV0.05160 or so. The surface hardening effect is obtained obviously. Besides,the thermal stability of nanocrystalline layer was investigated. The results of the XRD analysis and the microhardness measurement show that the nanocrystalline layer has better thermal-stability than the matrix. And the DSC measurement shows that the synthesis of nanostructured surface layer has influence on the phase transformation of 7A04 aluminum alloy.

  20. Oxide growth on aluminium alloys in the presence of ammonium fluoborate

    Energy Technology Data Exchange (ETDEWEB)

    Oliver, J.; Paterson, P.; Flavell, T. [Royal Melbourne Inst. of Tech., VIC (Australia); Biddle, G. [Alcoa Rolled Products (Australia)

    1996-12-31

    The aim of this study as to determine the mechanisms involved in using ammonium fluoborate as a reducing atmosphere when preheating a high magnesium content aluminium alloy. Rutherford Backscattering (RBS) has been the major technique used in the analysis of samples, it revealed significant reduction in both the diffusion of magnesium to the surface and the calculated oxide thickness in the presence of NH{sub 4}BF{sub 4}. At temperatures above 500 deg C in air, SEM images revealed depressions and voids due to incipient melting at various stages, around the grain boundaries. Grain boundaries effectively acted as pipes aiding the diffusion of magnesium to the surface. These results have been verified through compositional analysis with both RBS and auger electron spectroscopy (AES). Results from NH{sub 4}BF{sub 4} atmosphere preheat conditions showed significant improvements. It was verified experimentally that above 500 deg C , AA5182 alloys undergo incipient melting at the grain boundaries with magnesium diffusing through to the surface. 5 refs., 1 fig.

  1. Comparative Investigation on Modal analysis of LM25 Aluminium alloy with other Aluminim alloys using Finite element analysis software

    Science.gov (United States)

    Arunkumar, S.; Baskaralal, V. P. M.; Muthuraman, V.

    2017-03-01

    The rudimentary steps of the modal analysis and simulation are carried out. The modal analysis is carried out on the different Aluminum Alloys cantilever beam. The cantilever beam is designed in the graphical environment of the ANSYS. The cantilever beam was fine-tuned on one end with all degree of liberation on this end were taken, beam cannot move and rotate. Mode shapes and natural frequencies are premeditated in platforms ANSYS with arithmetical formulation of the direct solver including the block Lanczos method. Aluminum alloys are widely utilized in much application due to their estimable weight to vigor property. Many examination works have been distributed out to make developments the mechanical properties of aluminum alloys. The composition of alloying elements plays a consequential role in deciding the properties of an alloy. In this study a numerical analysis implement i.e., finite element analysis (FEA) is utilized. The work obtainable in this paper is aimed at the study of effect of modal analysis of different aluminum alloys. The modeling and analysis is carried out utilizing ANSYS FEA software. A modal analysis is carried out to understand the modes of frequency demeanor of the material considered. The modal analysis play a vital role in the design of components subjected to high vibration.

  2. An overview of constitutive models for shape memory alloys

    Directory of Open Access Journals (Sweden)

    2006-01-01

    Full Text Available The remarkable properties of shape memory alloys have facilitated their applications in many areas of technology. The purpose of this paper is to present an overview of thermomechanical behavior of these alloys, discussing the main constitutive models for their mathematical description. Metallurgical features and engineering applications are addressed as an introduction. Afterwards, five phenomenological theories are presented. In general, these models capture the general thermomechanical behavior of shape memory alloys, characterized by pseudoelasticity, shape memory effect, phase transformation phenomenon due to temperature variation, and internal subloops due to incomplete phase transformations.

  3. Comparison of RSM with ANN in predicting tensile strength of friction stir welded AA7039 aluminium alloy joints

    Institute of Scientific and Technical Information of China (English)

    A. K. LAKSHMINARAYANAN; V. BALASUBRAMANIAN

    2009-01-01

    Friction stir welding(FSW) is an innovative solid state joining technique and has been employed in aerospace, rail, automotive and marine industries for joining aluminium, magnesium, zinc and copper alloys. The FSW process parameters such as tool rotational speed, welding speed, axial force, play a major role in deciding the weld quality. Two methods, response surface methodology and artificial neural network were used to predict the tensile strength of friction stir welded AA7039 aluminium alloy. The experiments were conducted based on three factors, three-level, and central composite face centered design with full replications technique, and mathematical model was developed. Sensitivity analysis was carried out to identify critical parameters. The results obtained through response surface methodology were compared with those through artificial neural networks.

  4. Modified Layer-Removal Method for Measurement of Residual Stress in Pre-stretched Aluminium Alloy Plate

    Institute of Scientific and Technical Information of China (English)

    Liangbao Liu; Jianfei Sun; Wuyi Chen; Pengfei Sun

    2015-01-01

    Residual stress is one of the factors affecting the machining deformation of monolithic structure parts in the aviation industry. Thus, the studies on machining deformation rules induced by residual stresses largely depend on correctly and efficiently measuring the residual stresses of workpieces. A modified layer⁃removal method is proposed to measure residual stress by analysing the characteristics of a traditional layer⁃removal method. The coefficients of strain release are then deduced according to the simulation results using the finite element method ( FEM) . Moreover, the residual stress in a 7075T651 aluminium alloy plate is measured using the proposed method, and the results are then analyzed and compared with the data obtained by the traditional methods. The analysis indicates that the modified layer⁃removal method is effective and practical for measuring the residual stress distribution in pre⁃stretched aluminium alloy plates.

  5. Insight of the interface of electroless Ni-P/SiC composite coating on aluminium alloy, LM24

    OpenAIRE

    2015-01-01

    Electroless nickel composite coatings with silicon carbide, SiC, as reinforcing particles deposited with Ni–P onto aluminium alloy, LM24, having zincating as under layer were subjected to heat treatment using air furnace. The changes at the interface were investigated using scanning electron microscope (SEM) and energy dispersive X-ray (EDX) to probe the chemistry changes upon heat treatment. Microhardness tester with various loads using both Knoop and Vickers indenters was used to study the ...

  6. Probabilistic thermal-mechanical fatigue criterion for lost foam casting aluminium alloys based on 2D/3D porosities distribution

    OpenAIRE

    Szmytka F.; Limodin N.; Wang L; Osmond P.; Adrien J.; Charkaluk E.; Buffiere J.Y.

    2014-01-01

    A thermal-mechanical fatigue criterion is proposed to assess the lifetime of aluminium alloys produced by a lost foam casting process. It is based on the observed size distribution of pores sizes which are considered as critical zones for cracks initiation and gives reliable results when both pores sizes are identified from X-ray tomography and mean stresses are taken into account. Lifetime probabilities are finally successfully compared with experimental results.

  7. Probabilistic thermal-mechanical fatigue criterion for lost foam casting aluminium alloys based on 2D/3D porosities distribution

    Directory of Open Access Journals (Sweden)

    Szmytka F.

    2014-06-01

    Full Text Available A thermal-mechanical fatigue criterion is proposed to assess the lifetime of aluminium alloys produced by a lost foam casting process. It is based on the observed size distribution of pores sizes which are considered as critical zones for cracks initiation and gives reliable results when both pores sizes are identified from X-ray tomography and mean stresses are taken into account. Lifetime probabilities are finally successfully compared with experimental results.

  8. Influence of welding speed on corrosion behaviour of friction stir welded AA5086 aluminium alloy

    Institute of Scientific and Technical Information of China (English)

    Kamran Amini; Farhad Gharavi

    2016-01-01

    The plates of AA5086 aluminium alloy were joined together by friction stir welding at a fixed rotation speed of 1000 r/min various welding speeds ranging from 63 to 100 mm/min. Corrosion behavior of the parent alloy (PA), the heat affected zone (HAZ), and the weld nugget zone (WNZ) of the joints were studied in 3.5% (mass fraction) aerated aqueous NaCl solution by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The corrosion susceptibility of the weldments increases when the welding speed increases to 63 and 100 mm/min. However, the value of corrosion rate in the weldments is lower than that in the PA. Additionally, the corrosion current density increases with increasing the welding speed in the HAZ and the WNZ. On the contrary, the corrosion potential in the WNZ appears more positive than in the HAZ with decreasing the welding speed. The WNZ exhibits higher resistance compared to the HAZ and the PA as the welding speed decreases. The results obtained from the EIS measurements suggest that the weld regions have higher corrosion resistance than the parent alloy. With increasing the welding speed, the distribution and extent of the corroded areas in the WNZ region are lower than those of the HAZ region. In the HAZ region, in addition to the pits in the corroded area, some cracks can be seen around the corroded areas, which confirms that intergranular corrosion is formed in this area. The alkaline localized corrosion and the pitting corrosion are the main corrosion mechanisms in the corroded areas within the weld regions. Crystallographic pits are observed within the weld regions.

  9. Evaluation of the mechanical properties and corrosion behaviour of coconut shell ash reinforced aluminium (6063 alloy composites

    Directory of Open Access Journals (Sweden)

    Oluyemi O. DARAMOLA

    2015-12-01

    Full Text Available Aluminium 6063/Coconut shell ash (CSAp composites having 3-12 weight percent (wt% coconut shell ash were fabricated by double stir-casting method. The microstructure, ultimate tensile strength, hardness values, density and corrosion behaviour in 0.3M H2SO4 and 3.5wt% NaCl solution of the composites were evaluated. The density of the composites exhibit a linear and proportional decreased as the percentage of coconut shell ash increases in the aluminium alloy. It implies that composites with lower weight component can be produced by adding CSAp. The microstructural analysis showed uniform distribution of coconut shell ash particles in the aluminium alloy matrix. Significant improvement in hardness and ultimate tensile strength values was noticeable as the wt% of the coconut shell ash increased in the alloy, although this occur at the expense of ductility of the composites as the modulus of elasticity of the composites decreases as the percentage of CSAp increases. Hence, this work has established that incorporation of coconut shell particles in aluminum matrix can lead to the production of low cost aluminum composites with improved hardness and tensile strength values.

  10. Optimizing pulsed current gas tungsten arc welding parameters of AA6061 aluminium alloy using Hooke and Jeeves algorithm

    Institute of Scientific and Technical Information of China (English)

    S. BABU; T. SENTHIL KUMAR; V. BALASUBRAMANIAN

    2008-01-01

    Though the preferred welding process to weld aluminium alloy is frequently constant current gas tungsten arc welding (CCGTAW), it resulted in grain coarsening at the fusion zone and heat affected zone(HAZ). Hence, pulsed current gas tungsten arc welding(PCGTAW) was performed, to yield finer fusion zone grains, which leads to higher strength of AA6061 (Al-Mg-Si) aluminium alloy joints. In order to determine the most influential control factors which will yield minimum fusion zone grain size and maximum tensile strength of the joints, the traditional Hooke and Jeeves pattern search method was used. The experiments were carried out based on central composite design with 31 runs and an algorithm was developed to optimize the fusion zone grain size and the tensile strength of pulsed current gas tungsten arc welded AA6061 aluminium aUoy joints. The results indicate that the peak current (Ip) and base current (IB) are the most significant parameters, to decide the fusion zone grain size and the tensile strength of the AA6061 aluminum alloy joints.

  11. Study of the Fatigue Life and Weight Optimization of an Automobile Aluminium Alloy Part under Random Road Excitation

    Directory of Open Access Journals (Sweden)

    A. Saoudi

    2010-01-01

    Full Text Available Weight optimization of aluminium alloy automobile parts reduces their weight while maintaining their natural frequency away from the frequency range of the power spectral density (PSD that describes the roadway profile. We present our algorithm developed to optimize the weight of an aluminium alloy sample relative to its fatigue life. This new method reduces calculation time; It takes into account the multipoint excitation signal shifted in time, giving a tangle of the constraint signals of the material mesh elements; It also reduces programming costs. We model an aluminium alloy lower vehicle suspension arm under real conditions. The natural frequencies of the part are inversely proportional to the mass and proportional to flexural stiffness, and assumed to be invariable during the process of optimization. The objective function developed in this study is linked directly to the notion of fatigue. The method identifies elements that have less than 10% of the fatigue life of the part's critical element. We achieved a weight loss of 5 to 11% by removing the identified elements following the first iteration.

  12. Shape Memory Alloy-Based Periodic Cellular Structures Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This SBIR Phase II effort will continue to develop and demonstrate an innovative shape memory alloy (SMA) periodic cellular structural technology. Periodic cellular...

  13. Nonhysteretic superelasticity of shape memory alloys at the nanoscale.

    Science.gov (United States)

    Zhang, Zhen; Ding, Xiangdong; Sun, Jun; Suzuki, Tetsuro; Lookman, Turab; Otsuka, Kazuhiro; Ren, Xiaobing

    2013-10-04

    We perform molecular dynamics simulations to show that shape memory alloy nanoparticles below the critical size not only demonstrate superelasticity but also exhibit features such as absence of hysteresis, continuous nonlinear elastic distortion, and high blocking force. Atomic level investigations show that this nonhysteretic superelasticity results from a continuous transformation from the parent phase to martensite under external stress. This aspect of shape memory alloys is attributed to a surface effect; i.e., the surface locally retards the formation of martensite and then induces a critical-end-point-like behavior when the system is below the critical size. Our work potentially broadens the application of shape memory alloys to the nanoscale. It also suggests a method to achieve nonhysteretic superelasticity in conventional bulk shape memory alloys.

  14. Sintering behaviour of Alumix 321 and 6061 aluminium alloys; Sinterizacion de las aleaciones Alumix 321 y 6061

    Energy Technology Data Exchange (ETDEWEB)

    Romano, P.; Fogagnolo, J. B.; Garcia, A.; Ruiz-Navas, E. M.

    2005-07-01

    The sintering behaviour of two aluminium alloys, Alumix 321 and 6061, was studied in this paper. Both have a similar Mg, Cu and Si contents, but have been obtained by different methods. the Alumix 321 alloy is produced by mixing the initial elements as powders and the 6061 is obtained by water atomization. The work carried out includes the study of the green properties, the determination of the compressibility and green strength curves as well as the microstructural characterization of the powders. Thermal analyses (DTAs and Dilatometries) were performed in order to study the behaviour of both alloys with temperature. furthermore, different sintering temperatures were studied by characterizing the mechanical properties of the sintered materials. It can be concluded that the 6061 alloys has better properties than the Alumix 321, when both were sintered at 600 degree centigree. (Author) 27 refs.

  15. Periodic Cellular Structure Technology for Shape Memory Alloys

    Science.gov (United States)

    Chen, Edward Y.

    2015-01-01

    Shape memory alloys are being considered for a wide variety of adaptive components for engine and airframe applications because they can undergo large amounts of strain and then revert to their original shape upon heating or unloading. Transition45 Technologies, Inc., has developed an innovative periodic cellular structure (PCS) technology for shape memory alloys that enables fabrication of complex bulk configurations, such as lattice block structures. These innovative structures are manufactured using an advanced reactive metal casting technology that offers a relatively low cost and established approach for constructing near-net shape aerospace components. Transition45 is continuing to characterize these structures to determine how best to design a PCS to better exploit the use of shape memory alloys in aerospace applications.

  16. Anodisation of Aluminium Alloys by Micro-Capillary Technique as a Tool for Reliable, Cost-Efficient, and Quick Process Parameter Determination

    Directory of Open Access Journals (Sweden)

    Daniela Nickel

    2016-01-01

    Full Text Available Anodisation is essential for improving surface properties of aluminium alloys and composites regarding wear and corrosion behaviour. Optimisation of the anodising process depends on microstructural constituents contained in aluminium alloys and represents a key task, consisting of the control of process parameters and electrolyte formulation. We applied the micro-capillary technique known from corrosion studies and modified it to form anodic aluminium oxide films on high-strength aluminium alloys in comparison to pure aluminium in sulphuric acid. A glass capillary with an opening of 800 μm in diameter was utilized. Corresponding electrochemical measurements during potentiodynamic and potentiostatic anodisation revealed anodic current responses similar to conventional anodisation. The measurement of film thickness was adapted to the thin anodised spots using ellipsometry and energy dispersive X-ray analysis. Cross sections prepared by focused ion beam milling confirm the thickness results and show the behaviour of intermetallic phases depending on the anodising potential. Consequently, micro-capillary anodising proved to be an effective tool for developing appropriate anodisation conditions for aluminium alloys and composites because it allows quick variation of electrolyte composition by applying low electrolyte volumes and rapid film formation due to short process durations at small areas and more flexible variation of process parameters due to the used set-up.

  17. Properties and Application of Iron-based Shape Memory Alloy

    Institute of Scientific and Technical Information of China (English)

    Li Jian-chen; Jiang Qing; Dai Jun

    2005-01-01

    The properties of FeMnSiCrNi shape memory alloy were investigated. The results show that the best shape memory effect of Fel4Mn6Si9Cr5Ni alloy is 85%. The transformation amount of the ε→γ transformation is not complete after heating the alloy to 1000 K, As and Af points drop with increased transformation enthalpy ( △Hγ→ε) by thermal cycling and increased prestrain. The alloy shows also good creep and stress relaxation resistance. In addition, the alloy having a tensile force of 20 kN and a sealing pressure of 6 MPa can satisfy requirements for possible industrial application on pipe joints.

  18. EVALUATION OF PARAMETERS OF FRICTION STIR WELDING FOR ALUMINIUM AA6351 ALLOY

    Directory of Open Access Journals (Sweden)

    AHMED KHALID HUSSAIN

    2010-10-01

    Full Text Available Friction Stir Welding (FSW is a solid state welding process in which the relative motion between the tool and the work piece produces heat which makes the material of two edges being joined by plastic atomicdiffusion. This method relies on the direct conversion of mechanical energy to thermal energy to form the weld without the application of heat from conventional source. The rotational speed of the tools, the axial pressure and welding speed and the (weld time are the principal variables that are controlled in order to provide the necessary combination of heat and pressure to form the weld. These parameters are adjusted so that the interface is heated into the plastic temperature range (plastic state where welding can take place. During the last stage of welding process, atomic diffusion occurs while the interfaces are in contact, allowing metallurgical bond to form between the two materials. The functional behaviour of the weldments is substantially determined by the nature of the weld strength characterized by the tensile strength, metallurgical behavior, surface roughness, weld hardness and micro hardness. In this project an attempt is made to determine and evaluate the influence of the process parameters of FSW on the weldments. The Vickers hardness, tensile strength and radiography are considered for investigation by varying tool speed, tool feed and maintaining onstant depth of penetration of weld. Experiments were conducted on AA6351 Aluminium alloy in a CNC Vertical Machining Centre. Theoutput factors are measured in UTM, Vickers hardness tester and Radiography equipment. Results show strong relation and robust comparison between the weldment strength and process parameters. Hence FSW process variable data base is to be developed for wide variety of metals and alloys for selection of optimum process parameters for efficient weld.

  19. Soudage homogène MIG de l'alliage d'aluminium 6061 MIG homogeneous welding of 6061 aluminium alloy

    Directory of Open Access Journals (Sweden)

    Benoit Alexandre

    2013-11-01

    Full Text Available Le soudage homogène (métal d'apport identique au métal de base de l'alliage d'aluminium 6061 avec un procédé dit semi-automatique (MIG n'a jamais été reporté jusqu'à maintenant dans la littérature. Nous montrons ici que l'utilisation d'un dérivé du procédé de soudage MIG, le MIG CMT (Cold Metal Transfer permet d'obtenir des cordons de soudures sains (sans fissuration à chaud. De plus des traitements thermiques ont permis de retrouver partiellement ou de restaurer totalement les propriétés de la soudure. Nos résultats sont comparés à des essais de soudage MIG CMT avec le métal d'apport préconisé pour le soudage de l'alliage 6061. The homogeneous welding (same filler metal as base metal of the 6061 aluminium alloy with MIG process has never been reported in the open access literature. This work shows that the CMT (Cold Metal Transfer MIG, a derivative of MIG, allows producing welds without hot-cracking. Moreover, further heat treatments partially increased or fully restore the mechanical properties of the weld. These results are compared with 6061 heterogeneous welds usually met in the industry.

  20. Microstructure and high temperature deformation of an ultra-fine grained ECAP AA7075 aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Malek, Premysl; Turba, Krystof; Cieslar, Miroslav; Harcuba, Petr [Charles Univ., Prague (Czech Republic). Dept. of Physics of Materials

    2013-01-15

    An AA 7075 aluminium alloy with an ultra-fine grained structure was prepared through equal channel angular pressing (ECAP) at pressing temperatures T ECAP of 120, 170, and 220 C. A decrease in T{sub ECAP} from 220 to 120 C was found to lead to a more pronounced refinement of the microstructure and to worse stability of the microstructure - the onset of grain coarsening was displaced to lower temperatures. The material pressed with the highest T{sub ECAP} exhibited superplastic behaviour at temperatures close to 400 C and grain boundary sliding was identified as the dominant operating deformation mechanism. The materials prepared with both of the lower T{sub ECAP} exhibited only enhanced ductility of about 200%, however this behaviour was observed at temperatures as low as 200 C. It was found that this 'low temperature superplasticity' resulted from a combined operation of grain boundary sliding at selected grain boundaries and glide of lattice dislocations. (orig.)

  1. Thermal Analysis on Butt Welded Aluminium Alloy AA7075 Plate Using FEM

    Directory of Open Access Journals (Sweden)

    M. Pal Pandi

    2014-03-01

    Full Text Available Thermo-mechanical finite element analysis has been performed to assess the residual stress in the butt weld joints of aluminium Alloy AA7075 plates by utilizing the commercial software package ABAQUS. This paper presents an efficient FE technique using equivalent load to precisely predict welding deformations and residual stresses in butt joints. The radial heat flux distribution is considered on the top surface of the weldment. Convective and radiative heat losses are taken into account through boundary conditions for the outward heat flux. Linear FE transient thermal analysis is performed using surface heat source model with Gaussian distribution to compute highest temperature in AA7075 plates. The objective of this project is to simulate the welding process by using the finite element method. After the model is built and verified, the main objective of this project is to study the effects of varying the welding process parameters on the thermo-mechanical responses. In addition to that, the aim of this research is also to find a relationship between welding parameters and the responses of single pass butt welding are evaluated through the finite element analysis. The study of this paper covers the effects of varying heat input, welding speed on the thermo-mechanical responses of the weldment after cooling down to room temperature.

  2. Effect of Negatively Charged Ions on the Formation of Microarc Oxidation Coating on 2024 Aluminium Alloy

    Institute of Scientific and Technical Information of China (English)

    Wei Yang; Bailing Jiang; Aiying Wang; Huiying Shi

    2012-01-01

    The present study deals with the effect of negatively charged ions on the ceramic coating formation on 2024 aluminium alloy during microarc oxidation (MAO) process. On the basis of the experimental results, two steps (the formation of an incipient film without arc presence and the growth of a ceramic coating with arc discharge) of MAO process have been observed. For comparison, four different negatively charged ions studied. It is proved that negatively charged ions strongly participated in the formation of an incipient film with high impedance value at the first step. The growth of ceramic coating depends on the combination between AI of the substrate and O from the electrolyte, and the negatively charged ions are little consumed. As an anodic oxide coating is prepared on the sample surface instead of the incipient film, the first step occurs easily and the growth of ceramic coating is accelerated. Furthermore, the mechanism of negatively charged ions in the formation of the MAO coating has been proposed.

  3. Ductile damage in aluminium alloy thin sheets: Correlation between micro-tomography observations and mechanical modeling

    Energy Technology Data Exchange (ETDEWEB)

    Thuillier, S., E-mail: sandrine.thuillier@univ-ubs.fr [LIMATB, Universite de Bretagne-Sud-rue de Saint Maude BP 92116 56321 Lorient Cedex (France); Maire, E. [MATEIS CNRS UMR 5510, INSA Lyon-7 avenue Jean Capelle 69621 Villeurbanne Cedex (France); Brunet, M. [LaMCoS CNRS UMR 5259, INSA Lyon-7 avenue Jean Capelle 69621 Villeurbanne Cedex (France)

    2012-12-15

    This work deals with the characterization of ductile damage in an aluminium alloy AA6016-T4 by X-ray micro-tomography, as a function of anisotropy and triaxiality. Interrupted tensile tests on notched samples with three different geometries were performed and the void volume fraction was measured for different strain values, up to rupture. It was shown that void volume fraction evolution with the strain is rather similar at 0 Degree-Sign and 90 Degree-Sign to RD but at 45 Degree-Sign to RD it shows a more rapid evolution. Moreover, for the same strain level, a higher void volume fraction was recorded for a higher triaxiality ratio. Whatever the orientation and the stress triaxiality ratio, void volume fraction values range from 5 Multiplication-Sign 10{sup -4} up to 0.04. A numerical model based on Gurson-Tvergaard-Needleman constitutive equations was used to simulate the different tests. Hardening of the material was identified from macroscopic tensile test nucleation material parameters were identified by a direct method from void volume fraction evolution. It can be seen that the influence of triaxiality on void volume fraction is underestimated, though void growth is nicely predicted for the highest triaxiality ratio, for strains below 0.5. The load level was correctly predicted, except for high strain, where coalescence seems necessary to be taken into account.

  4. Material modelling for creep-age forming of aluminium alloy 7B04

    Directory of Open Access Journals (Sweden)

    Lam Aaron C.L.

    2015-01-01

    Full Text Available This paper presents a study on the creep-ageing behaviour of a peak-aged aluminium alloy 7B04 under different tensile loads at 115oC and subsequently modelling it for creep-age forming (CAF applications. Mechanical properties and microstructural evolutions of creep-aged specimens were investigated. The material was modelled using a set of unified constitutive equations, which not only captures the material's creep deformation but also takes into account yield strength contributions from solid solution hardening, age hardening and dislocation hardening during creep-ageing. A possible application of the present work is demonstrated by implementing the determined material model into a commercial finite element analysis solver via a user-defined subroutine for springback prediction of creep-age formed plates. A good agreement is observed between the simulated springback values and experimental results. This material model now enables further investigations of 7B04 under various CAF scenarios to be conducted inexpensively via computational modelling.

  5. Effects of heat treatments on the microstructure and mechanical properties of a 6061 aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Maisonnette, D. [Universite de Lyon, CNRS, INSA-Lyon, LaMCoS UMR5259, F-69621 (France); Suery, M. [Universite de Grenoble, SIMaP, UMR CNRS 5266, BP46, Domaine Universitaire, 38402 Saint Martin d' Heres Cedex (France); Nelias, D., E-mail: daniel.nelias@insa-lyon.fr [Universite de Lyon, CNRS, INSA-Lyon, LaMCoS UMR5259, F-69621 (France); Chaudet, P. [Universite de Lyon, CNRS, INSA-Lyon, LaMCoS UMR5259, F-69621 (France); Epicier, T. [Universite de Lyon, CNRS, INSA-Lyon, Mateis UMR5510, F-69621 (France)

    2011-03-15

    Research highlights: {yields} Description of the mechanical behavior of AA6061-T6 at RT after various thermal histories. {yields} A fast-heating device has been designed to reproduce those thermal histories on tensile specimens. {yields} The thermal loadings are representative of the temperature change observed in the HAZ during welding. {yields} The variation of mechanical properties is the result of metallurgical evolution observed by TEM. {yields} The yield stress at RT decreases with the maximum temperature reached during the thermal cycle. - Abstract: This paper describes the mechanical behavior of the 6061-T6 aluminium alloy at room temperature for various previous thermal histories representative of an electron beam welding. A fast-heating device has been designed to control and apply thermal loadings on tensile specimens. Tensile tests show that the yield stress at ambient temperature decreases if the maximum temperature reached increases or if the heating rate decreases. This variation of the mechanical properties is the result of microstructural changes which have been observed by Transmission Electron Microscopy (TEM).

  6. Inhibition of localized attack on the aluminium alloy AA 6351 in glycol/water solutions

    Energy Technology Data Exchange (ETDEWEB)

    Monticelli, C.; Brunoro, G.; Zucchi, F.; Fagioli, F.

    1989-06-01

    The objective of this work was to examine the feasibility of enhancing pitting resistance of AA 6351 (nominal composition: 1% Si, 0.6% Mg, 0.3% Mn, balance Al) by adding suitable inhibitors to the solutions. The compounds used were two inorganic salts: sodium molybdate and sodium tungstate and two derivatives of pyrimidine: 2-aminopyrimidine (2AP) and 2-hydroxypyrimidine (2HP). The inhibiting efficiencies of these substances were tested by both short-time electrochemical tests (galvanic coupling tests and polarization curves) and long-time immersions under experimental conditions causing the localized attack. Molybdate, tungstate and, to some extent, also 2AP efficiently inhibit AA 6351 localized corrosion in degraded solutions at 80/sup 0/C and in pure boiling solutions, for long exposure periods. The short-time electrochemical tests suggest that molybdate and tungstate are able to retard the electrochemical processes occurring on both the aluminium alloy and the small copper cathodic area produced by copper deposition. On the other hand, the 2AP efficiency is attributed to some complexing capability of this pyrimidine derivative towards dissolved copper ions, that are stabilized in solution. 2HP does not prevent AA 6351 localized attack. (orig./MM).

  7. Natural aging behaviour of friction stir welded 6005A-T6 aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Peng; Sun, Daqian; Li, Hongmei, E-mail: lihongmei@jlu.edu.cn

    2013-08-01

    By local thermal cycles and hardness measurements, supported by transmission electron microscopy, the post-weld natural aging behaviour of friction stir welded 6005A-T6 aluminium alloy was investigated. The results show that the softening in the nugget zone and thermo-mechanically affected zone immediately after welding is mainly caused by the high peak temperatures and rapid cooling rates, resulting in the original β″ precipitates dissolving and restraining re-precipitation. On the one hand, the hardness recovery in both microstructural zones during post-weld natural aging is attributed to the formation of clusters or GP zones depending on the natural aging time. On the other hand, the softening in the heat-affected zone after welding is due to the transformation of the β′′ to β′ precipitates and the precipitation of Q′. Natural aging has little effect on the microstructure and hardness of the heat-affected zone. The mechanism of natural aging behaviour was discussed.

  8. Twice reverse shape memory effect in CuZnAl shape memory alloy

    Institute of Scientific and Technical Information of China (English)

    李周; 汪明朴; 徐根应; 郭明星

    2004-01-01

    The variations of the shape memory effects in the Cu-13Zn-15Al(mole fraction, %) alloy upon successive heating (the rate of heating is 5 ℃/min) have been studied by means of p-T curve , shape memory effect measurement, optical metallographical observation and X-ray diffraction. The first abnormal reverse shape memory effect occurs when the tested alloy is heated to the temperature below 320 ℃; when it is heated to the temperature between 320 ℃ and 450 ℃, the forward shape memory effect occurs; in the two stages, the shape of the sample remains the same as that in the furnace when it is taken out from the furnace and air-cooled; when the tested alloy is heated to the temperature above 450 ℃, the shape of the sample remains unchanged during heating, but the second reverse shape memory effect occurs after it is air-quenched.

  9. Effect of Mg on microstructures and properties of Al-Mg-Si-Cu aluminium alloys for automotive body sheets

    Institute of Scientific and Technical Information of China (English)

    LIU Hong; SONG Wen-ju; ZHAO Gang; LIU Chun-ming; ZUO Liang

    2005-01-01

    The effects of variation of Mg content on microstructures,the tensile properties and the formability of Al-Mg-Si-Cu alloys for automotive body sheets were investigated by means of scan electron microscopy,optical metallographic analysis,tensile and Ericsson tests.The results show that for Al-Mg-Si-Cu aluminium alloys with excessive Si,with an increment of Mg content,the strength enhances,the specific elongation and Erisson values of alloys decrease,and the number of Mg2 Si constituent increases and that of Al(MnFe)Si type constituents reduces.Al-MgSi-Cu aluminium alloys with excessive Si for automotive body sheets can present obviously the paint bake hardenability during the paint bake cycle (I.e.artificial aging at 170 ℃ for 30 min immediately after the solution treatment and quenching).Suitable Mg content should be controlled in the range of 0.8% and 1.2 % (mass fraction).

  10. Experimental investigations of visco-plastic properties of the aluminium and tungsten alloys used in KE projectiles

    Directory of Open Access Journals (Sweden)

    Magier M.

    2012-08-01

    Full Text Available The main aim of studies on dynamic behaviour of construction materials at high strain rates is to determine the variation of mechanical properties (strength, plasticity in function of the strain rate and temperature. On the basis of results of dynamic tests on the properties of constructional materials the constitutive models are formulated to create numerical codes applied to solve constructional problems with computer simulation methods. In the case of military applications connected with the phenomena of gunshot and terminal ballistics it’s particularly important to develop a model of strength and armour penetration with KE projectile founded on reliable results of dynamic experiments and constituting the base for further analyses and optimization of projectile designs in order to achieve required penetration depth. Static and dynamic results of strength investigations of the EN AW-7012 aluminium alloy (sabot and tungsten alloy (penetrator are discussed in this paper. Static testing was carried out with the INSTRON testing machine. Dynamic tests have been conducted using the split Hopkinson pressure bars technique at strain rates up to 1,2 ⋅ 104s−1 (for aluminium alloy and 6 ⋅ 103s−1 (for tungsten alloy.

  11. Alloying and Casting Furnace for Shape Memory Alloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The concept in the proposed project is to create a melting, alloying and casting furnace for the processing titanium based SMA using cold crucible techniques. The...

  12. Effect of welding parameters and tool shape on properties of friction stir welding of Aluminum alloy AA- 6061

    Directory of Open Access Journals (Sweden)

    Ahmad Hussain Albloushi

    2016-12-01

    Full Text Available Friction stir welding (FSW is a widely used solid state joining process for soft materials such as aluminium alloys because it avoids many of the common problems of fusion welding. It has many benefits when applied to welding of aluminum alloys. FSW process parameters such as welding speed, rotational speed and tool geometry play vital roles in the weld quality. The aim of this research is to investigate the effects of different welding speeds, rotational speeds and tool pin profile on the weld quality of a AA6061 aluminum alloy. A friction stir welding tool consists of rotating shoulder and pin that heats the working piece by friction and moves a softened alloy around it to form a joint. In this research work the effect of the tool shape and welding parameters (rotating speed and welding speed on the mechanical properties of an aluminium plates will be investigated experimentally. The induced heat during the welding process played the main role in the mechanical and appearance of the joints, which is related to the welding parameters.

  13. Application of Shape Memory Alloys in Seismic Isolation: A Review

    Directory of Open Access Journals (Sweden)

    Shaghayegh Alvandi

    2014-12-01

    Full Text Available In the last two decades, there has been an increasing interest in structural engineering control methods. Shape memory alloys and seismic isolation systems are examples of passive control systems that use of any one alone, effectively improve the seismic performance of the structure. Characteristics such as large strain range without any residual deformation, high damping capacity, excellent re-centering, high resistance to fatigue and corrosion and durability have made shape memory alloy an effective damping device or part of base isolators. A unique characteristic of shape memory alloys is in recovering residual deformations even after strong ground excitations. Seismic isolation is a device to lessen earthquake damage prospects. In the latest research studies, shape memory alloy is utilized in combination with seismic isolation system and their results indicate the effectiveness of the application of them to control the response of the structures. This paper reviews the findings of research studies on base isolation system implemented in the building and/or bridge structures by including the unique behavior of shape memory alloys. This study includes the primary information about the characteristic of the isolation system as well as the shape memory material. The efficiency and feasibility of the two mechanisms are also presented by few cases in point.

  14. Contribution to Shape Memory Alloys Actuated Systems Design

    Directory of Open Access Journals (Sweden)

    Daniel Amariei

    2009-10-01

    Full Text Available Even it has been recognized that Shape Memory Alloys have a significant potential for deployment actuators, the number of applications of SMA-based actuators to the present day is still quite small, due to the need of deep understanding of the thermomechanical behavior of SMA. SMAs offer attractive potentials such as: reversible strains of several percent, generation of high recovery stresses and high power / weight ratios. This paper tries to provide an overview of the shape memory functions. A table with property values for different properties of shape memory alloys is also included

  15. Application of Kaplan-Meier analysis in reliability evaluation of products cast from aluminium alloys

    Directory of Open Access Journals (Sweden)

    J. Szymszal

    2010-04-01

    Full Text Available The article evaluates the reliability of AlSi17CuNiMg alloys using Kaplan-Meier-based technique, very popular as a survival estimation tool in medical science. The main object of survival analysis is a group (or groups of units for which the time of occurrence of an event (failure taking place after some time of waiting is estimated. For example, in medicine, the failure can be patient’s death. In this study, the failure was the specimen fracture during a periodical fatigue test, while the survival time was either the test duration to specimen failure (complete observations, or the test end time (censored observations. The parameters of theoretical survival function were estimated with procedures based on the method of least squares, while typical survival time distribution followed either an exponential or two-parameter Weibull distribution. The goodness of fit of a model survival function was estimated with an incremental chi-square test, based on the values of the log likelihood ratio. The effect of alloy processing history on the run of a survival function was examined. The factors shaping the alloy processing history included: mould type (sand or metal mould, alloy modification process, and heat treatment type (solution heat treatment and ageing.

  16. Modification of aluminium alloys with rare metals – the basis for advanced materials in construction and transport

    Directory of Open Access Journals (Sweden)

    Skachkov Vladimir Mikchaylovich

    2016-06-01

    Full Text Available The method of process powder injection into aluminum melt shows much promise. Scandium is injected by the high-temperature exchange reaction between the salt melt and aluminum. The best salt compositions were selected. The results of the process are considered to depend on the initial salts. A series of fusions was performed under production conditions at the Kamensk-Uralskii metallurgical plant. It was shown that the injection method for production of aluminoscandium master alloys is technologically feasible. To protect intellectual property of authors, employees of the Institute of Solid State Chemistry, Ural branch of RAS (Russia a patent «Method of alloying of aluminium or alloys on its basis» RU № 2534182 of 27.11.2014 was registered.

  17. The effect of cutting process on surface microstructure and hardness of pure and Al 6061 aluminium alloy

    Directory of Open Access Journals (Sweden)

    Adnan Akkurt

    2015-09-01

    Full Text Available In this study pure aluminium and Al 6061 aluminium alloy material had been cut with saw, milling, submerged plasma, plasma, laser, wire electric discharge machining, oxyfuel and Abrasive water jet. Microstructures and hardness variations of cut surfaces which obtained with different processes have been investigated. Results of the study show that the hardness and surface quality of the cut surface is affected from the kind of cutting process. Microstructure of cut surfaces is affected from the kind of cutting process. Microstructural changes during cutting of the materials are observed with all of the cutting process other than Abrasive water jet. Abrasive water jet method can be effectively used in industrial applications where no microstructural changes and hardness reduction is essential.

  18. Effect of friction time on the properties of friction welded YSZ‐alumina composite and 6061 aluminium alloy

    Directory of Open Access Journals (Sweden)

    Uday M. Basheer

    2012-03-01

    Full Text Available The aim of this work was to study the effect of friction time on the microstructure and mechanical properties of alumina 0, 25, 50 wt% yttria stabilized zirconia (YSZ composite and 6061 aluminium alloy joints formed by friction welding. The alumina-YSZ composites were prepared through slip casting in plaster of Paris molds (POP and subsequently sintered at 1600°C, while the aluminium rods were machined down using a lathe machine to the dimension required. The welding process was carried out under different rotational speeds and friction times, while friction force (0.5 ton-force was kept constant. Scanning electron microscopy was used to characterize the interface of the joints structure. The experimental results showed that the friction time has a significant effect on joint structure and mechanical properties.

  19. Miniature High Force, Long Stroke Linear Shape Memory Alloy Actuators Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Shape Memory Alloys (SMAs) are metal alloys (Nickel-Titanium, for example) that change shape when heated. When drawn and processed in wire form, the shape change is...

  20. Near Net Shape Fabrication Technology for Shape Memory Alloy Components Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This STTR Phase I effort proposes to develop an innovative, affordable processing route for larger-sized shape memory alloy (SMA) components. Despite significant...

  1. Shape memory alloys: a state of art review

    Science.gov (United States)

    Naresh, C.; Bose, P. S. C.; Rao, C. S. P.

    2016-09-01

    Shape memory alloys (SMAs) are the special materials that have the ability to return to a predetermined shape when heated. When this alloy is in below transformation temperature it undergoes low yield strength and will deform easily into any new shape which it will retain, if this alloy is heated above its transformation temperature it changes its crystal lattice structure which returns to its real shape. SMAs are remarkably different from other materials are primarily due to shape memory effect (SME) and pseudoelasticity which are related with the specific way the phase transformation occurs, biocompatibility, high specific strength, high corrosion resistance, high wear resistance and high anti-fatigue property. SMA are used in many applications such as aerospace, medical, automobile, tubes, controllers for hot water valves in showers, petroleum industry, vibration dampers, ball bearings, sensors, actuators, miniature grippers, micro valves, pumps, landing gears, eye glass frames, Material for helicopter blades, sprinklers in fine alarm systems packaging devices for electronic materials, dental materials, etc. This paper focuses on introducing shape memory alloy and their applications in past, present and in future, also revealed the concept and mechanism of shape memory materials for a particular requirement. Properties of SMAs, behaviour and characteristics of SMA, summary of recent advances and new application opportunities are also discussed.

  2. A rotating arm using shape-memory alloy

    Science.gov (United States)

    Jenkins, Phillip P.; Landis, Geoffrey A.

    1995-01-01

    NASA's Mars Pathfinder mission, to be launched in 1996, reflects a new philosophy of exploiting new technologies to reduce mission cost and accelerate the pace of space exploration. One of the experiments on board Pathfinder will demonstrate the first use in space of a multi-cycle, electrically-activated, shape-memory alloy (SMA) actuator. SMA's are metal alloys which, when heated, undergo a crystalline phase change. This change in phase alters the alloy lattice-constant, resulting in a change of dimension. Upon cooling, the alloy returns to its original lattice formation. Wire drawn from an SMA contracts in length when heated. The reversible change in length is 3 percent to 5 percent. The wire used in this actuator is a nickel-titanium alloy known as nitinol.

  3. Microstructural evolution of aluminium/Al–Ni–Sm glass forming alloy laminates obtained by Controlled Accumulative Roll Bonding

    Energy Technology Data Exchange (ETDEWEB)

    Anghelus, Adrian, E-mail: anghelus.adrian@yahoo.com; Avettand-Fènoël, Marie-Noëlle, E-mail: marie-noelle.avettand-fenoel@univ-lille1.fr; Cordier, Catherine, E-mail: catherine.cordier@univ-lille1.fr; Taillard, Roland, E-mail: roland.taillard@univ-lille1.fr

    2015-05-15

    Highlights: • Elaboration of a UFG material by controlled ARB of Al/glass forming alloy multilayers. • Effect of the crystalline or amorphous nature of the reinforcement on the formability. • Investigation of the thermo-mechanical stability of the metallic glass. - Abstract: The current work deals with the early steps of the unprecedented elaboration of aluminium/Al based glass forming alloy laminates by only accumulative rolling at room temperature. The Al{sub 1−(x+y)}Ni{sub x}Sm{sub y} metallic glass forming alloy was introduced either in its original amorphous state or after total crystallization. This change of atomic structure, and therefore of both thermal and thermo-mechanical stability and mechanical behaviour, is shown to govern at once the processing parameters, the uniformity of the laminates microstructure and the bond strength at the matrix-reinforcement interfaces. The potential of the process so as to synthesize composite materials with a stable ultrafine structure is finally outlined.

  4. Effects of Hard Surface Grinding and Activation on Electroless-Nickel Plating on Cast Aluminium Alloy Substrates

    Directory of Open Access Journals (Sweden)

    Olawale Olarewaju Ajibola

    2014-01-01

    Full Text Available This work examined effects of hard surface polishing grits and activation on electroless-nickel (EN plating on cast aluminium alloy substrates in sodium hypophosphite baths. As-received aluminium alloy sample sourced from automobile hydraulic brake master cylinder piston was melted in electric furnace and sand cast into rod. The cast samples were polished using different grits (60 μm–1200 μm before plating. The effects on adhesion, appearance, and quantity of EN deposits on substrates were studied. Observation shows that the quantity of EN deposit is partly dependent on the alloy type and roughness of the surface of the substrates, whereas the adhesion and brightness are not solely controlled by the degree of surface polishing. The best yield in terms of adhesion and appearance was obtained from the activation in zincate and palladium chloride solutions. Higher plating rates (g/mm2/min of 3.01E-05, 2.41E-05, and 2.90E-05 were obtained from chromate, zincate, and chloride than 8.49E-06, 8.86E-06, and 1.69E-05 as obtained from HCl etched, NaOH, and H2O activated surfaces, respectively.

  5. Effect of pulsed current and post weld aging treatment on tensile properties of argon arc welded high strength aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar, Tamil Nadu 608002 (India)], E-mail: visvabalu@yahoo.com; Ravisankar, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar, Tamil Nadu 608002 (India); Reddy, G. Madhusudhan [Metal Joining Section, Defence Metallurgical Research Laboratory, Kanchanbag (P.O.), Hyderabad 560058 (India)

    2007-06-25

    This paper reveals the effect of pulsed current and post weld aging treatment on tensile properties of argon arc welded AA7075 aluminium alloy. This alloy has gathered wide acceptance in the fabrication of light weight structures requiring high strength-to-weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding processes of high strength aluminium alloy are frequently gas tungsten arc welding (GTAW) process and gas metal arc welding (GMAW) process due to their comparatively easier applicability and better economy. Weld fusion zones typically exhibit coarse columnar grains because of the prevailing thermal conditions during weld metal solidification. This often results inferior weld mechanical properties and poor resistance to hot cracking. In this investigation, an attempt has been made to refine the fusion zone grains by applying pulsed current welding technique. Four different welding techniques have been used to fabricate the joints and they are: (i) continuous current GTAW (CCGTAW), (ii) pulsed current GTAW (PCGTAW), (iii) continuous current GMAW (CCGMAW) and (iv) pulsed current GMAW (PCGMAW) processes. As welded joint strength is much lower than the base metal strength and hence, a simple aging treatment has been given to improve the tensile strength of the joints. Current pulsing leads to relatively finer and more equi-axed grain structure in GTA and GMA welds. In contrast, conventional continuous current welding resulted in predominantly columnar grain structures. Post weld aging treatment is accompanied by an increase in tensile strength and tensile ductility.

  6. Analysis of the tool plunge in friction stir welding - comparison of aluminium alloys 2024 T3 and 2024 T351

    Directory of Open Access Journals (Sweden)

    Veljić Darko

    2016-01-01

    Full Text Available Temperature, plastic strain and heat generation during the plunge stage of the friction stir welding (FSW of high-strength aluminium alloys 2024 T3 and 2024 T351 are considered in this work. The plunging of the tool into the material is done at different rotating speeds. A three-dimensional finite element (FE model for thermomechanical simulation is developed. It is based on arbitrary Lagrangian-Eulerian formulation, and Johnson-Cook material law is used for modelling of material behaviour. From comparison of the numerical results for alloys 2024 T3 and 2024 T351, it can be seen that the former has more intensive heat generation from the plastic deformation, due to its higher strength. Friction heat generation is only slightly different for the two alloys. Therefore, temperatures in the working plate are higher in the alloy 2024 T3 for the same parameters of the plunge stage. Equivalent plastic strain is higher for 2024 T351 alloy, and the highest values are determined under the tool shoulder and around the tool pin. For the alloy 2024 T3, equivalent plastic strain is the highest in the influence zone of the tool pin. [Projekat Ministarstva nauke Republike Srbije, br. TR 34016 i br. TR 35006

  7. Observations on infiltration of silicon carbide compacts with an aluminium alloy

    Science.gov (United States)

    Asthana, R.; Rohatgi, P. K.

    1992-01-01

    The melt infiltration of ceramic particulates permits an opportunity to observe such fundamental materials phenomena as nucleation, dynamic wetting and growth in constrained environments. Experimental observations are presented on the infiltration behavior and matrix microstructures that form when porous compacts of platelet-shaped single crystals of alpha- (hexagonal) silicon carbide are infiltrated with a liquid 2014 Al alloy. The infiltration process involved counter gravity infiltration of suitably tamped and preheated compacts of silicon carbide platelets under an external pressure in a special pressure chamber for a set period, then by solidification of the infiltrant metal in the interstices of the bed at atmospheric pressure.

  8. Production and some properties of Si3N4 reinforced aluminium alloy composites

    Directory of Open Access Journals (Sweden)

    Pardeep Sharma

    2015-09-01

    Full Text Available The present research work focuses on the production of aluminium (AA6082-T6 matrix composites reinforced with various weight percentage of silicon nitride particles by conventional stir casting route. The percentage of reinforcement is varied from 0 wt.% to 12 wt.% in a stage of 3%. The microstructures and mechanical properties of the fabricated aluminium matrix composites are investigated. The scanning electron microstructure images reveal the presence of Si3N4 particles in the aluminium matrix. The distribution of Si3N4 particles has also been recognized with X-ray diffraction technique. The mechanical properties such as ultimate tensile strength and hardness have improved at the cost of reduction in ductility with increase in weight percentage of silicon nitride particulates in the aluminium metal matrix. The density and porosity of the composites also show an increasing trend with increase in volume fraction of Si3N4 particles in the aluminium matrix.

  9. The industrial applications of shape memory alloys in North America

    Energy Technology Data Exchange (ETDEWEB)

    Mc Schetky D, L. [Memry Corp., Brookfield, CT (United States)

    2000-07-01

    Literature in the recent past on shape memory effect alloys dwelt principally on the physical metallurgy, crystallography and kinetics of the shape memory phenomenon. By contrast, we now have books and conference proceedings devoted to the engineering aspects of SMAs, their technology and application. The dominant role SMAs now play in the field of medical and orthodontic devices is well documented and will be reviewed by others in this conference. In this paper we will discuss the commercial applications for shape memory alloy devices in the North American market; applications which are in many cases also produced in European countries and Japan. The early success of shape memory alloy couplings for joining tubing and pipe in the late 1960's was not followed by other large volume applications until the advent of shape memory eyeglass frames, brassiere underwires and cellular phone antennas. Many other applications have now evolved into mature markets and these will be reviewed. In addition to the many commercial applications cited, there are a number of other fields in which shape memory alloys are destined to play a major role; these include smart materials and adaptive structures, MEMS devices, infrastructure systems and electrical power generation and distribution. These applications are being developed with private and government funding and will also be briefly discussed. (orig.)

  10. Structural Acoustic Response of Shape Memory Alloy Hybrid Composite Panels

    Science.gov (United States)

    Turner, Travis L.

    1996-01-01

    A method has been developed to predict the structural acoustic response of shape memory alloy hybrid composite panels subjected to acoustic excitation. The panel is modeled by a finite element analysis and the radiated field is predicted using Rayleigh's integral. Transmission loss predictions for the case of an aluminum panel excited by a harmonic acoustic pressure are shown to compare very well with a classical analysis. Predictions of the normal velocity response and transmitted acoustic pressure for a clamped aluminum panel show excellent agreement with experimental measurements. Predicted transmission loss performance for a composite panel with and without shape memory alloy reinforcement are also presented. The preliminary results demonstrate that the transmission loss can be significantly increased with shape memory alloy reinforcement.

  11. First Principles Modelling of Shape Memory Alloys Molecular Dynamics Simulations

    CERN Document Server

    Kastner, Oliver

    2012-01-01

    Materials sciences relate the macroscopic properties of materials to their microscopic structure and postulate the need for holistic multiscale research. The investigation of shape memory alloys is a prime example in this regard. This particular class of materials exhibits strong coupling of temperature, strain and stress, determined by solid state phase transformations of their metallic lattices. The present book presents a collection of simulation studies of this behaviour. Employing conceptually simple but comprehensive models, the fundamental material properties of shape memory alloys are qualitatively explained from first principles. Using contemporary methods of molecular dynamics simulation experiments, it is shown how microscale dynamics may produce characteristic macroscopic material properties. The work is rooted in the materials sciences of shape memory alloys and  covers  thermodynamical, micro-mechanical  and crystallographical aspects. It addresses scientists in these research fields and thei...

  12. Thermomechanical Methodology for Stabilizing Shape Memory Alloy (SMA) Response

    Science.gov (United States)

    Padula, Santo A., II (Inventor)

    2016-01-01

    Methods and apparatuses for stabilizing the strain-temperature response for a shape memory alloy are provided. To perform stabilization of a second sample of the shape memory alloy, a first sample of the shape memory alloy is selected for isobaric treatment and the second sample is selected for isothermal treatment. When applying the isobaric treatment to the first sample, a constant stress is applied to the first sample. Temperature is also cycled from a minimum temperature to a maximum temperature until a strain on the first sample stabilizes. Once the strain on the first sample stabilizes, the isothermal treatment is performed on the second sample. During isothermal treatment, different levels of stress on the second sample are applied until a strain on the second sample matches the stabilized strain on the first sample.

  13. Fracture criteria for automobile crashworthiness simulation of wrought aluminium alloy components

    Energy Technology Data Exchange (ETDEWEB)

    El-Magd, E. [RWTH Aachen (Germany); Gese, H. [MATFEM, Munich (Germany); Tham, R. [Fraunhofer Inst. fuer Kurzzeitdynamik, Freiburg (Germany); Hooputra, H.; Werner, H. [BMW Group, Munich (Germany)

    2001-09-01

    In automobile crashworthiness simulation, the prediction of plastic deformation and fracture of each significant, single component is critical to correctly represent the transient energy absorption through the car structure. There is currently a need, in the commercial FEM community, for validated material fracture models which adequately represent this phenomenon. The aim of this paper is to compare and to validate existing numerical approaches to predict failure with test data. All studies presented in this paper were carried out on aluminium wrought alloys: AlMgSi1.F31 and AlMgSiCu-T6. A viscoplastic material law, whose parameters are derived from uniaxial tensile and compression tests at various strain rates, is developed and presented herein. Fundamental ductile fracture mechanisms such as void nucleation, void growth, and void coalescence as well as shear band fracture are present in the tested samples and taken into consideration in the development of the fracture model. Two approaches to the prediction of fracture initiation are compared. The first is based on failure curves expressed by instantaneous macroscopic stresses and strains (i.e. maximum equivalent plastic strain vs. stress triaxiality). The second approach is based on the modified Gurson model and uses state variables at the mesoscopic scale (i.e. critical void volume fraction). Notched tensile specimens with varying notch radii and axisymmetric shear specimens were used to produce ductile fractures and shear band fractures at different stress states. The critical macroscopic and mesoscopic damage values at the fracture initiation locations were evaluated using FEM simulations of the different specimens. The derived fracture criteria (macroscopic and mesoscopic) were applied to crashworthiness experiments with real components. The quality of the prediction on component level is discussed for both types of criteria. (orig.)

  14. Nanocomposite TiC/a-C:H film prepared on titanium aluminium alloy substrates by PSII assistant MW-ECRCVD

    Institute of Scientific and Technical Information of China (English)

    Ma Guo-Jia; Liu Xi-Liang; Zhang Hua-Fang; Wu Hong-Chen; Peng Li-Ping

    2007-01-01

    Thin films of titanium carbide and amorphous hydrogenated carbon have been synthesized on titanium aluminium alloy substrates by PSII assisted MW-ECRCVD with a mirror field. The microstructure, chemical composition and nanometre grains (namely, the so-called nanocomposite structure). The size of TiC grains of nanocomposite TiC/DLC film is about 5 nm. The nanocomposite structure has obvious improvement in the mechanical properties of DLC film.the coherent strength is also obviously enhanced at the critical load of about 35N.

  15. Optimization of squeeze casting parameters for non symmetrical AC2A aluminium alloy castings through Taguchi method

    Energy Technology Data Exchange (ETDEWEB)

    Senthil, P. [Coimbatore Institute of Engineering and Technology, Coimbatore (India); Amirthagadeswaran, K. S. [Government College of Technology, Coimbatore (India)

    2012-04-15

    This paper reports a research in which an attempt was made to prepare AC2A aluminium alloy castings of a non symmetrical component through squeeze casting process. The primary objective was to investigate the influence of process parameters on mechanical properties of the castings. Experiments were conducted based on orthogonal array suggested in Taguchi's offline quality control concept. The experimental results showed that squeeze pressure, die preheating temperature and compression holding time were the parameters making significant improvement in mechanical properties. The optimal squeeze casting condition was found and mathematical models were also developed for the process.

  16. Effect of post weld heat treatment on tensile properties and microstructure characteristics of friction stir welded armour grade AA7075-T651 aluminium alloy

    Institute of Scientific and Technical Information of China (English)

    P. SIVARAJ; D. KANAGARAJAN; V. BALASUBRAMANIAN

    2014-01-01

    This paper reports the effects of post weld heat treatments, namely artificial ageing and solution treatment followed by artificial ageing, on microstructure and mechanical properties of 12 mm thick friction stir welded joints of precipitation hardenable high strength armour grade AA7075-T651 aluminium alloy. The tensile properties, such as yield strength, tensile strength, elongation and notch tensile strength, are evaluated and correlated with the microhardness and microstructural features. The scanning electron microscope is used to characterie the fracture surfaces. The solution treatment followed by ageing heat treatment cycle is found to be marginally beneficial in improving the tensile properties of friction stir welds of AA7075-T651 aluminium alloy.

  17. Inhibitive effect of Ce(III) and La(III) cations for AA2219 aluminium alloy corrosion in sodium chloride medium

    Energy Technology Data Exchange (ETDEWEB)

    Venkatasubramanian, G., E-mail: venkatguru_1966@yahoo.co.in [Department of Chemistry, Sathyabama University, Jeppiaar Nagar, Chennai 600119 (India); Sheik Mideen, A. [Department of Chemistry, Sathyabama University, Jeppiaar Nagar, Chennai 600119 (India); Jha, Abhay K. [Materials Processing Division, Vikram Sarabhai Space Centre, Indian Space Research Organisation, Thiruvananthapuram 695022 (India); Kulandainathan, M. Anbu [Electro Organic Chemistry Division, Central Electrochemical Research Institute, Karaikudi 630006 (India)

    2014-11-14

    In this paper, the rare earth chlorides were used to mitigate the dealloying of Al{sub 2}Cu intermetallic particles in aluminium alloy 2219-T87 plate exposed to 0.6 M NaCl solution. The negative shift of cathodic branches of potentiodynamic polarisation curves revealed the cathodic inhibition towards intermetallic dealloying. The low and high frequency time constants obtained from electrochemical impedance spectra revealed an increase in the corrosion resistance due to precipitation of rare earth oxides/hydroxides on the porous surface of native oxide film of aluminium alloy. Scanning electron microscopy coupled with energy dispersive X-ray analysis and atomic force microscopy revealed that intermetallic inclusions are the sites for the formation of cerium and lanthanum deposits which suppress copper redeposition and minimise galvanic interactions between the matrix and Al{sub 2}Cu particles. - Graphical abstract: Scanning electron microscopy and atomic force microscopy reveal the intermetallic inclusions, the sites for the formation of cerium and lanthanum oxide/hydroxide precipitates which prevent intermetallic de-alloying, suppress copper redeposition and minimise galvanic interactions in aluminium alloy 2219-T87 plate. - Highlights: • Ce{sup 3+} and La{sup 3+} act as cathodic inhibitors for AA2219-T87 aluminium alloy in 0.6 M NaCl. • Al{sub 2}Cu intermetallic particles are the sites for the formation of Ce and La precipitates. • The decrease in surface potential by rare earth chlorides confirms their inhibition.

  18. Understanding the Shape-Memory Alloys Used in Orthodontics

    Science.gov (United States)

    Fernandes, Daniel J.; Peres, Rafael V.; Mendes, Alvaro M.; Elias, Carlos N.

    2011-01-01

    Nickel-titanium (NiTi) shape-memory alloys (SMAs) have been used in the manufacture of orthodontic wires due to their shape memory properties, super-elasticity, high ductility, and resistance to corrosion. SMAs have greater strength and lower modulus of elasticity when compared with stainless steel alloys. The pseudoelastic behavior of NiTi wires means that on unloading they return to their original shape by delivering light continuous forces over a wider range of deformation which is claimed to allow dental displacements. The aim of this paper is to discuss the physical, metallurgical, and mechanical properties of NiTi used in Orthodontics in order to analyze the shape memory properties, super-elasticity, and thermomechanical characteristics of SMA. PMID:21991455

  19. Inconvenient magnetocaloric effect in ferromagnetic shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Khovaylo, Vladimir, E-mail: khovaylo@misis.ru [National University of Science and Technology “MISiS”, Moscow 119049 (Russian Federation)

    2013-11-15

    Highlights: ► Critical analysis of the available experimental results on isothermal magnetic entropy change in ferromagnetic shape memory alloys Ni–Mn–X (X = Ga, In, Sn, Sb) is given. ► Based on available in literature experimental data on total entropy change at martensitic transformation it is shown that the isothermal magnetic entropy change in Ni–Mn–X (X = Ga, In, Sn, Sb) should not greatly exceed 30 J/kg K. -- Abstract: Critical analysis available in the literature experimental results on magnetocaloric effect in ferromagnetic shape memory alloys Ni–Mn–X (X = Ga, In, Sn, Sb) is given. Based on a model developed by Pecharsky et al. [22], it is shown that the isothermal magnetic field-induced entropy change in the Ni–Mn–X alloys should not greatly exceed 30 J/kg K. Considering thermodynamics of temperature- and magnetic field-induced martensitic transformations, it is demonstrated that a contribution of the structural subsystem to the magnetocaloric effect in the Ni–Mn–X alloys studied so far is irreversible in magnetic fields below 5 T. This makes ferromagnetic shape memory alloys an inconvenient system for the practical application in modern magnetic refrigeration technology.

  20. Study of Residual Stress Tensors in High-Speed Milled Specimens of Aluminium Alloys Using a Method of Indent Pairs

    Directory of Open Access Journals (Sweden)

    Felipe Víctor Díaz

    2010-12-01

    Full Text Available From data obtained using a method of indent pairs it was possible to analyse different residual stress states generated in high-speed milled specimens of AA 6082-T6 and AA 7075-T6 aluminium alloys. The present method integrates a special device of indentation into a universal measuring machine, allowing the introduction of elongated indents to significantly reduce the absolute error of measurement. Diverse protocols for operations of high-speed face milling allow us to compare residual stress tensors inherent to climb and conventional cutting zones. Through an exhaustive analysis of the Mohr’s circles corresponding to those zones, a relationship was detected, which expresses the sensitivity of both alloys to develop surface residual stresses.

  1. Spectroscopic study of plasma during electrolytic oxidation of magnesium- and aluminium-alloy

    Science.gov (United States)

    Jovović, J.; Stojadinović, S.; Šišović, N. M.; Konjević, N.

    2012-10-01

    We present the results of an optical emission spectroscopy study of Plasma during Electrolytic Oxidation (PEO) of magnesium- and aluminum-alloy. Plasma electron number density Ne diagnostics is performed either from the Hβ line shape or from the width or shift of non-hydrogenic ion lines of aluminum and magnesium. The line profile analysis of the Hβ suggests presence of two PEO processes characterized by relatively low electron number densities Ne≈1.2×1015 cm-3 and Ne≈2.3×1016 cm-3. Apart from these two low Ne processes, there is the third one related to the ejection of evaporated anode material through micro-discharge channels. This process is characterized by larger electron density Ne=(1.2-1.6)1017 cm-3, which is detected from the shape and shift of aluminum and magnesium singly charged ion lines. Two low Ne values detected from the Hβ and large Ne measured from the widths and shift of ion lines suggest presence of three types of discharges during PEO with aluminum- and magnesium-alloy anode. On the basis of present and earlier results one can conclude that low Ne processes do not depend upon anode material or electrolyte composition.The electron temperature of 4000 K and 33,000 K are determined from relative intensities of Mg I and O II lines, respectively. The attention is drawn to the possibility of Ne application for Te evaluation using Saha equation what is of importance for PEO metal plasma characterization. During the course of this study, difficulties in the analysis of spectral line shapes are encountered and the ways to overcome some of the obstacles are demonstrated.

  2. Fatigue Resistance of Liquid-assisted Self-repairing Aluminum Alloys Reinforced with Shape Memory Alloys

    Science.gov (United States)

    Wright, M. Clara; Manuel, Michele; Wallace, Terryl

    2013-01-01

    A self-repairing aluminum-based composite system has been developed using a liquid-assisted healing theory in conjunction with the shape memory effect of wire reinforcements. The metal-metal composite was thermodynamically designed to have a matrix with a relatively even dispersion of a low-melting eutectic phase, allowing for repair of cracks at a predetermined temperature. Additionally, shape memory alloy (SMA) wire reinforcements were used within the composite to provide crack closure. Investigators focused the research on fatigue cracks propagating through the matrix in order to show a proof-of-concept Shape Memory Alloy Self-Healing (SMASH) technology for aeronautical applications.

  3. Thermally driven phase transformation on shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mielke, A. [Weierstrass-Institut fuer Angewandte Analysis und Stochastik (WIAS) im Forschungsverbund Berlin e.V. (Germany)]|[Humboldt-Universitaet, Berlin (Germany). Inst. fuer Mathematik; Petrov, A. [Weierstrass-Institut fuer Angewandte Analysis und Stochastik (WIAS) im Forschungsverbund Berlin e.V. (Germany)

    2007-07-01

    This paper analyzes a model for phase transformation in shape-memory alloys induced by temperature changes and by mechanical loading. We assume that the temperature is prescribed and formulate the problem within the framework of the energetic theory of rate-independent processes. Existence and uniqueness results are proved. (orig.)

  4. ESTIMATION OF LOCAL HYSTERETIC PROPERTIES FOR SHAPE MEMORY ALLOYS

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The applicability of shape memory alloys (SMAs) in structural dynamics, particularly as hysteretic damping elements, is limited by the difficulties in modelling their deformation characteristics. At typical engineering design levels of loading SMAs exhibit pseudo-elastic properties. A combined experimental and simulation approach suitable for the characterisation of novel smart devices based on the pseudo-elastic effect is described.

  5. The Origin of Vibration Redemption Effect for Shape Memory Alloys

    Directory of Open Access Journals (Sweden)

    Daniel Amariei

    2007-10-01

    Full Text Available Shape memory alloys (SMA components can affect through two mechanisms the vibrations of structures. The stresses from a SMA element that realize phase transformations, as a result of vibrations, have an effect on the frequency-amplitude characteristics. In addition, a dissipation of energy due to hysteresis in a SMA element can reduce the natural frequency and affect forced vibrations.

  6. Study of surface interactions of ionic liquids with aluminium alloys in corrosion and erosion-corrosion processes

    Energy Technology Data Exchange (ETDEWEB)

    Bermudez, Maria-Dolores [Grupo de Ciencia de Materiales e Ingenieria Metalurgica, Departamento de Ingenieria de Materiales y Fabricacion, Universidad Politecnica de Cartagena, C/ Doctor Fleming s/n, Campus Muralla del Mar, 30202 Cartagena (Spain)]. E-mail: mdolores.bermudez@upct.es; Jimenez, Ana-Eva [Grupo de Ciencia de Materiales e Ingenieria Metalurgica, Departamento de Ingenieria de Materiales y Fabricacion, Universidad Politecnica de Cartagena, C/ Doctor Fleming s/n, Campus Muralla del Mar, 30202 Cartagena (Spain); Martinez-Nicolas, Gines [Grupo de Ciencia de Materiales e Ingenieria Metalurgica, Departamento de Ingenieria de Materiales y Fabricacion, Universidad Politecnica de Cartagena, C/ Doctor Fleming s/n, Campus Muralla del Mar, 30202 Cartagena (Spain)

    2007-06-30

    Surface interactions of alkylimidazolium ionic liquids (ILs) with aluminium alloy Al 2011 have been studied by immersion tests in seven neat ILs [1-n-alkyl-3-methylimidazolium X{sup -} (X = BF{sub 4}; n = 2 (IL1), 6 (IL2), 8 (IL3). X = CF{sub 3}SO{sub 3}; n = 2 (IL4). X = (4-CH{sub 3}C{sub 6}H{sub 4}SO{sub 3}); n = 2 (IL5). X PF{sub 6}; n = 6 (IL6)] and 1-butyl-3-methylpyridinium bis(trifluoromethylsulfonyl)imide (IL7)]. Immersion tests for Al 2011 have also been carried out in 1 wt.% and 5 wt.% solutions of 1-ethyl,3-methylimidazolium tetrafluoroborate (IL1) in water. No corrosion of Al 2011 by neat ILs is observed. The highest corrosion rate for Al 2011 in water is observed in the presence of a 5 wt.% IL1 due to hydrolysis of the anion with hydrogen evolution and formation of aluminium fluoride. Erosion-corrosion processes have been studied for three aluminium alloys (Al 2011, Al 6061 and Al 7075) in a 90 wt.% IL1 solution in water in the presence of {alpha}-alumina particles. The erosion-corrosion rates are around 0.2 mm/year or lower, and increase with increasing copper content to give a corrosion resistance order of Al 6061 > Al 7075 > Al 2011. Results are discussed on the basis of scanning electron microscopy (SEM) observations, energy dispersive spectroscopy (EDS) analysis, X-ray diffraction (XRD) patterns and X-ray photoelectron spectroscopy (XPS) determinations.

  7. Contribution on Taguchi's Method Application on the Surface Roughness Analysis in End Milling Process on 7136 Aluminium Alloy

    Science.gov (United States)

    ȚÎȚU, M. A.; POP, A. B.

    2016-11-01

    The resulting surface quality after the cutting process is one of the most important characteristics of product quality and also the most frequent customer requirement. Previous research was focused on the effect investigation of machining parameters: cutting speed [1] and feed per tooth [2] on surface roughness. This paper is in itself a continuation of a previous research [3], in which, with Taguchi's method it was determined the level of influence of the cutting parameters on surface roughness of 7136 aluminium alloy in end milling process. The purpose of this paper is to highlight the importance of Taguchi's method use to analyse the surface roughness of 7136 aluminium alloy in end milling process. To conduct the experiments, three cutting parameters were used: cutting speed, feed per tooth and cutting depth. To analyse the surface quality, the surface roughness Ra (the arithmetic average of the absolute values) was measured. It was determined the recommended configuration regarding the optimum values of each machining parameter and the interactions between them, in order to obtain the better cutting process performance and to reduce the surface roughness sensitivity to uncontrollable factors. Based on a full factorial experiment were confirmed the obtained results by applying the Taguchi's method. Final results are a starting point for further research.

  8. Experimental and numerical investigation on under-water friction stir welding of armour grade AA2519-T87 aluminium alloy

    Directory of Open Access Journals (Sweden)

    S. Sree Sabari

    2016-08-01

    Full Text Available Friction stir welding (FSW is a promising welding process that can join age hardenable aluminium alloys with high joint efficiency. However, the thermal cycles experienced by the material to be joined during FSW resulted in the deterioration of mechanical properties due to the coarsening and dissolution of strengthening precipitates in the thermo-mechanical affected zone (TMAZ and heat affected zone (HAZ. Under water friction stir welding (UWFSW is a variant of FSW process which can maintain low heat input as well as constant heat input along the weld line. The heat conduction and dissipation during UWFSW controls the width of TMAZ and HAZ and also improves the joint properties. In this investigation, an attempt has been made to evaluate the mechanical properties and microstructural characteristics of AA2519-T87 aluminium alloy joints made by FSW and UWFSW processes. Finite element analysis has been used to estimate the temperature distribution and width of TMAZ region in both the joints and the results have been compared with experimental results and subsequently correlated with mechanical properties.

  9. Study of twin-roll cast Aluminium alloys subjected to severe plastic deformation by equal channel angular pressing

    Science.gov (United States)

    Poková, M.; Cieslar, M.

    2014-08-01

    Aluminium alloys prepared by twin-roll casting method become widely used in industry applications. Their high solid solution supersaturation and finer grains ensure better mechanical properties when compared with the direct-chill cast ones. One of the possibilities how to enhance their thermal stability is the addition of zirconium. After heat treatment Al3Zr precipitates form and these pin moving grain boundaries when the material is exposed to higher temperatures. In the present work twin-roll cast aluminium alloys based on AA3003 with and without Zr addition were annealed for 8 hours at 450 °C to enable precipitation of Al3Zr phase. Afterwards they were subjected to severe plastic deformation by equal channel angular pressing, which led to the reduction of average grain size under 1 μm. During subsequent isochronal annealing recovery and recrystallization took place. These processes were monitored by microhardness measurements, light optical microscopy and in-situ transmission electron microscopy. The addition of Zr stabilizes the grain size and increases the recrystallization temperature by 100 °C.

  10. Miniature High Force, Long Stroke Linear Shape Memory Alloy Actuators Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Shape Memory Alloys (SMAs) are metal alloys (of Nickel-Titanium, for example) that can change their shape when heated. When drawn and processed in wire form, the...

  11. On the melt infiltration of copper coated silicon carbide with an aluminium alloy

    Science.gov (United States)

    Asthana, R.; Rohatgi, P. K.

    1992-01-01

    Pressure-assisted infiltration of porous compacts of Cu coated and uncoated single crystals of platelet shaped alpha (hexagonal) SiC was used to study infiltration dynamics and particulate wettability with a 2014 Al alloy. The infiltration lengths were measured for a range of experimental variables which included infiltration pressure, infiltration time, and SiC size. A threshold pressure (P(th)) for flow initiation through compacts was identified from an analysis of infiltration data; P(th) decreased while penetration lengths increased with increasing SiC size (more fundamentally, due to changes in interparticle pore size) and with increasing infiltration times. Cu coated SiC led to lower P(th) and 60-80 percent larger penetration lengths compared to uncoated SiC under identical processing conditions.

  12. Shape memory alloys: metallurgy, biocompatibility, and biomechanics for neurosurgical applications.

    Science.gov (United States)

    Hoh, Daniel J; Hoh, Brian L; Amar, Arun P; Wang, Michael Y

    2009-05-01

    SHAPE MEMORY ALLOYS possess distinct dynamic properties with particular applications in neurosurgery. Because of their unique physical characteristics, these materials are finding increasing application where resiliency, conformation, and actuation are needed. Nitinol, the most frequently manufactured shape memory alloy, responds to thermal and mechanical stimuli with remarkable mechanical properties such as shape memory effect, super-elasticity, and high damping capacity. Nitinol has found particular use in the biomedical community because of its excellent fatigue resistance and biocompatibility, with special interest in neurosurgical applications. The properties of nitinol and its diffusionless phase transformations contribute to these unique mechanical capabilities. The features of nitinol, particularly its shape memory effect, super-elasticity, damping capacity, as well as its biocompatibility and biomechanics are discussed herein. Current and future applications of nitinol and other shape memory alloys in endovascular, spinal, and minimally invasive neurosurgery are introduced. An understanding of the metallurgic properties of nitinol provides a foundation for further exploration of its use in neurosurgical implant design.

  13. Electrochemical Behavior and Microstructure of Recyclable Aluminium-magmesium Alloy Hot-dip Coating Deposited on Low Carbon Steel Substrates

    Institute of Scientific and Technical Information of China (English)

    Panomkorn KWAKHONG; Apichart ARTNASEAW; Chaiyaput KRUEHONG

    2015-01-01

    With the abundance and good corrosion resistance of aluminium, hot-dip technique was used to prepare the recycled Al with 8.2 mass% Mg alloy coating on low carbon steel substrates. Electrochemical behavior of this coating was investigated by an-odic polarization and open circuit potential measurement. Its microstructure and composition were observed by scanning electron microscope and energy-dispersive X-ray spectrometry, respectively. The long lasting corrosion performance of coated steels was in-vestigated under the salt fog spray test. From anodic polarization curves and open circuit potential, recycled Al with 8.2 mass% Mg coating performed adequate sacriifcial ability. At 0.40 V, current density of recycled Al with 8.2 mass% Mg alloy coating was about 200 000 times higher than that of pure recycled Al coating, and was about 0.5 times lower than that of Zn coating. The microstruc-ture of recycled Al with 8.2 mass% Mg alloy coating on the steel substrate consisted of Al3Mg2, Al-Fe intermetallic compound and Al matrix. The results from salt fog spray test showed that recycled Al with 8.2 mass% Mg alloy coated steel had similar corrosion resistance ability to Zn coated steel.

  14. Damping of High-temperature Shape Memory Alloys

    Science.gov (United States)

    Duffy, Kirsten P.; Padula, Santo A., II; Scheiman, Daniel A.

    2008-01-01

    Researchers at NASA Glenn Research Center have been investigating high temperature shape memory alloys as potential damping materials for turbomachinery rotor blades. Analysis shows that a thin layer of SMA with a loss factor of 0.04 or more would be effective at reducing the resonant response of a titanium alloy beam. Two NiTiHf shape memory alloy compositions were tested to determine their loss factors at frequencies from 0.1 to 100 Hz, at temperatures from room temperature to 300 C, and at alternating strain levels of 34-35x10(exp -6). Elevated damping was demonstrated between the M(sub s) and M(sub f) phase transformation temperatures and between the A(sub s) and A(sub f) temperatures. The highest damping occurred at the lowest frequencies, with a loss factor of 0.2-0.26 at 0.1 Hz. However, the peak damping decreased with increasing frequency, and showed significant temperature hysteresis in heating and cooling. Keywords: High-temperature, shape memory alloy, damping, aircraft engine blades, NiTiHf

  15. Grain Constraint and Size Effects in Shape Memory Alloy Microwires

    Science.gov (United States)

    Ueland, Stian Melhus

    Shape memory alloys exhibit interesting and useful properties, such as the shape memory effect and superelasticity. Among the many alloy families that have been shown to exhibit shape memory properties the ones based on copper are interesting because they are relatively inexpensive and show excellent properties when made as single crystals. However, the performance ofthese alloys is severely compromised by the introduction of grain boundaries, to the point where they are too poor for commercial applications. This thesis studies the mechanical properties of fine Cobased wires with a bamboo microstructure, i.e., where triple junctions are absent and grain boundaries run perpendicular to the wire axis. These microwires are not single crystals, but their microstructure is not as complex as that of polycrystals either: we call this new class of shape memory alloys oligocrystals. This thesis seeks to better understand the relationship between microstructure and properties in these alloys through a combination of mechanical testing, in situ experiments and modeling. First, in situ scanning electron microscopy, together with finite element modeling, is used to understand the role of grain constraint on the martensitic transformation. Grain constraints are observed to be much less severe in oligocrystalline wires as compared to polycrystals. Oligocrystalline microwires are then thermomechanically tested and shown to exhibit excellent properties that approach those of single crystals. Next, property evolution during cycling is investigated, revealing training effects as well as fatigue life and fracture. Finally, size effects in damping and transformation morphology are studied and it is shown that a transition from a many-domain to a single domain martensite morphology takes place when the wire diameter is decreased. (Copies available exclusively from MIT Libraries, libraries.mit.edu/docs - docs@mit.edu)

  16. Investigation of interfacial shear stresses, shape fixity, and actuation strain in composites incorporating shape memory polymers and shape memory alloys

    Directory of Open Access Journals (Sweden)

    Jungkyu ePark

    2015-03-01

    Full Text Available Shape memory composites (SMCs based on shape memory alloys (SMAs and shape memory polymers (SMPs allow many design possibilities due to their controllable temperature-dependent mechanical properties. The complementary characteristics of SMAs and SMPs can be utilized in systems with shape recovery created by the SMA and shape fixity provided by the SMP. In this research, three SMC operating regimes are identified and the behavior of SMC structures is analyzed by focusing on composite shape fixity and interfacial stresses. Analytical models show that SMPs can be used to adequately fix the shape of SMA actuators and springs. COMSOL finite element simulations are in agreement with analytical expressions for shape fixity and interfacial stresses. Analytical models are developed for an end-coupled linear SMP-SMA two-way actuator and the predicted strain is shown to be in good agreement with experimental test results.

  17. Characterization Results of a Novel Shape Memory Alloy

    Science.gov (United States)

    Collado, M.; Nava, N.; Herranz, S.; Ramiro, C.; San Juan, J. M.; Patti, S.; Lautier, J.-M.

    2012-07-01

    A novel Shape Memory Alloy (SMA) has been developed as an alternative to currently available alloys. This material, called SMARQ, shows a higher working range of temperatures with respect to the SMA materials used until now, mainly NiTi based alloys. SMARQ is a fully European material technology and production processes, which allows the manufacture of high quality products, with tuneable transformation temperatures up to 200oC. A full Characterization test campaign has been completed in order to obtain the material properties and check its suitability to be used as active material in space actuators. Details of the tests and results of the characterization test campaign, focused in the material unique properties for their use in actuators, will be presented in this work. Some application examples of space mechanisms and actuators, currently under development, will be summarized as part of this work, demonstrating the technology suitability for the development of space actuators.

  18. Low Temperature Shape Memory Alloys for Adaptive, Autonomous Systems Project

    Science.gov (United States)

    Falker, John; Zeitlin, Nancy; Williams, Martha; Benafan, Othmane; Fesmire, James

    2015-01-01

    The objective of this joint activity between Kennedy Space Center (KSC) and Glenn Research Center (GRC) is to develop and evaluate the applicability of 2-way SMAs in proof-of-concept, low-temperature adaptive autonomous systems. As part of this low technology readiness (TRL) activity, we will develop and train low-temperature novel, 2-way shape memory alloys (SMAs) with actuation temperatures ranging from 0 C to 150 C. These experimental alloys will also be preliminary tested to evaluate their performance parameters and transformation (actuation) temperatures in low- temperature or cryogenic adaptive proof-of-concept systems. The challenge will be in the development, design, and training of the alloys for 2-way actuation at those temperatures.

  19. A macro-mechanical constitutive model of shape memory alloys

    Institute of Scientific and Technical Information of China (English)

    ZHOU Bo; LIU YanJu; LENG JinSong; ZOU GuangPing

    2009-01-01

    It is of practical interest to establish a precise constitutive model which includes the equations de-scribing the phase transformation behaviors and thermo-mechanical processes of shape memory alloy (SMA).The microscopic mechanism of super elasticity and shape memory effect of SMA is explained based on the concept of shape memory factor defined by the author of this paper.The conventional super elasticity and shape memory effect of SMA are further unified as shape memory effect.Shape memory factor is redefined in order to make clear its physical meaning.A new shape memory evolution equation is developed to predict the phase transformation behaviors of SMA based on the differential relationship between martensitic volume fraction and phase transformation free energy and the results of DSC test.It overcomes the limitations that the previous shape memory evolution equations or phase transformation equations fail to express the influences of the phase transformation peak temperatures on the phase transformation behaviors and the transformation from twinned martensite to detwinned martensite occurring in SMA.A new macro-mechanical constitutive equation is established to predict the thermo-mechanical processes realizing the shape memory effect of SMA from the expression of Gibbs free energy.It is expanded from one-dimension to three-dimension with assuming SMA as iso-tropic material.All material constants in the new constitutive equation can be determined from mac-roscopic experiments,which makes it more easily used in practical applications.

  20. A macro-mechanical constitutive model of shape memory alloys

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    It is of practical interest to establish a precise constitutive model which includes the equations describing the phase transformation behaviors and thermo-mechanical processes of shape memory alloy (SMA). The microscopic mechanism of super elasticity and shape memory effect of SMA is explained based on the concept of shape memory factor defined by the author of this paper. The conventional super elasticity and shape memory effect of SMA are further unified as shape memory effect. Shape memory factor is redefined in order to make clear its physical meaning. A new shape memory evolution equation is developed to predict the phase transformation behaviors of SMA based on the differential relationship between martensitic volume fraction and phase transformation free energy and the results of DSC test. It overcomes the limitations that the previous shape memory evolution equations or phase transformation equations fail to express the influences of the phase transformation peak temperatures on the phase transformation behaviors and the transformation from twinned martensite to detwinned martensite occurring in SMA. A new macro-mechanical constitutive equation is established to predict the thermo-mechanical processes realizing the shape memory effect of SMA from the expression of Gibbs free energy. It is expanded from one-dimension to three-dimension with assuming SMA as isotropic material. All material constants in the new constitutive equation can be determined from macroscopic experiments, which makes it more easily used in practical applications.

  1. Design of shape memory alloy pipe couplers: modeling and experiments

    Science.gov (United States)

    Tabesh, Majid; Atli, Kadri C.; Rohmer, John; Franco, Brian E.; Karaman, Ibrahim; Boyd, James G.; Lagoudas, Dimitris C.

    2012-04-01

    Shape memory alloy (SMA) pipe couplers use the shape memory effect to apply a contact pressure onto the surface of the pipes to be coupled. In the current research, a SMA pipe coupler is designed, fabricated and tested. The thermally induced contact pressure depends on several factors such as the dimensions and properties of the coupler-pipe system. Two alloy systems are considered: commercially-available NiTiNb couplers and in-house developed NiTi couplers. The coupling pressure is measured using strain gages mounted on the internal surface of an elastic ring. An axisymmetric finite element model including SMA constitutive equations is also developed, and the finite element results are compared with the experimental results.

  2. Three-Dimensional Cellular Structures Enhanced By Shape Memory Alloys

    Science.gov (United States)

    Nathal, Michael V.; Krause, David L.; Wilmoth, Nathan G.; Bednarcyk, Brett A.; Baker, Eric H.

    2014-01-01

    This research effort explored lightweight structural concepts married with advanced smart materials to achieve a wide variety of benefits in airframe and engine components. Lattice block structures were cast from an aerospace structural titanium alloy Ti-6Al-4V and a NiTi shape memory alloy (SMA), and preliminary properties have been measured. A finite element-based modeling approach that can rapidly and accurately capture the deformation response of lattice architectures was developed. The Ti-6-4 and SMA material behavior was calibrated via experimental tests of ligaments machined from the lattice. Benchmark testing of complete lattice structures verified the main aspects of the model as well as demonstrated the advantages of the lattice structure. Shape memory behavior of a sample machined from a lattice block was also demonstrated.

  3. Small Crack Growth and Fatigue Life Predictions for High-Strength Aluminium Alloys. Part 1; Experimental and Fracture Mechanics Analysis

    Science.gov (United States)

    Wu, X. R.; Newman, J. C.; Zhao, W.; Swain, M. H.; Ding, C. F.; Phillips, E. P.

    1998-01-01

    The small crack effect was investigated in two high-strength aluminium alloys: 7075-T6 bare and LC9cs clad alloy. Both experimental and analytical investigations were conducted to study crack initiation and growth of small cracks. In the experimental program, fatigue tests, small crack and large crack tests A,ere conducted under constant amplitude and Mini-TWIST spectrum loading conditions. A pronounced small crack effect was observed in both materials, especially for the negative stress ratios. For all loading conditions, most of the fatigue life of the SENT specimens was shown to be crack propagation from initial material defects or from the cladding layer. In the analysis program, three-dimensional finite element and A weight function methods were used to determine stress intensity factors and to develop SIF equations for surface and corner cracks at the notch in the SENT specimens. A plastisity-induced crack-closure model was used to correlate small and large crack data, and to make fatigue life predictions, Predicted crack-growth rates and fatigue lives agreed well with experiments. A total fatigue life prediction method for the aluminum alloys was developed and demonstrated using the crack-closure model.

  4. Dynamic Simulation for Hysteresis in Shape Memory Alloy under Tension

    Institute of Scientific and Technical Information of China (English)

    WANG Ping; ZHAO Jian-Bo; TANG Shao-Qiang

    2008-01-01

    We demonstrate that the Suliciu model is capable to model the hysteresis phenomenon observed experimentally in NiTi shape memory alloy micro-tubes.This model allows a class of stationary phase interfaces.By a series of fully dynamic numerical simulations that mimic quasi-static loading and unloading,the nominal stress-strain curve exhibits a big hysteresis loop,which quantitatively agrees with the experimental results.

  5. Flexible Robotic Spine Actuated by Shape Memory Alloy

    OpenAIRE

    2014-01-01

    A flexible robotic spine actuated by shape memory alloy (SMA) can achieve both bending motion and impact absorption, which will allow robots to realize a variety of postures. In this paper, the robotic spine is designed and simplified into a multi-segment dynamic model based on several verified assumptions. The SMA wire is modelled using the Seelecke-Muller-Acenbach theory. An iterative algorithm is developed to address the external forces distributed along the spine and compute the spine’s b...

  6. Implement of Shape Memory Alloy Actuators in a Robotic Hand

    OpenAIRE

    2006-01-01

    This paper was conceived to present the ideology of utilizing advanced actuators to design and develop innovative, lightweight, powerful, compact, and as much as possible dexterous robotic hands. The key to satisfying these objectives is the use of Shape Memory Alloys (SMAs) to power the joints of the robotic hand. The mechanical design of a dexterous robotic hand, which utilizes non-classical types of actuation and information obtained from the study of biological systems, is presented in th...

  7. EVALUATION & COMPARISION OF MECHANICAL PROPERTIES OF ALUMINIUM ALLOY 5052 REINFORCED WITH SILICONCARBIDE, GRAPHITE AND FLY ASH HYBRID METAL MATRIX COMPOSITES

    Directory of Open Access Journals (Sweden)

    ANKUSH SACHDEVA

    2013-10-01

    Full Text Available The engineering fraternity has always been looking forward to develop an outstanding and wonder-materials which would fit the ever-changing demands of the world. In order to fullfill the demands various newdiscoveries have been made by scientists, engineers and resrearchers. In todays competitive world many, materials have been tried for various unexplored conditions , but the never ending demand of the world encourages the researchers to develop the new material. Now the researchers are preparing the material by the combination of different materials called hybrid composite material.. Metal Matrix Composites (MMCs have emerged as a class of materials suitable for structural, aerospace, automotive, electronic, thermal and wearapplications owing to their advantages over the conventional materials. The present study was taken up to explore the possibility of using different reinforcements (silicon carbide, fly ash and graphite to enhance the properties of aluminium alloy (Al5052 composites. Different samples were prepared from the aluminium withvarying reinforcement composition. The mechanical properties studied after the experiment were strength, hardness and elongation.Further, these composites were characterized with the help of, mechanical testing and scanning electron microscopy.

  8. Modelling of plastic flow localization and damage development in friction stir welded 6005A aluminium alloy using physics based strain hardening law

    DEFF Research Database (Denmark)

    Nielsen, Kim Lau; Pardoen, Thomas; Tvergaard, Viggo

    2010-01-01

    Plastic flow localisation and ductile failure during tensile testing of friction stir welded aluminium spec- imens are investigated with a specific focus on modelling the local, finite strain, hardening response. In the experimental part, friction stir welds in a 6005A-T6 aluminium alloy were...... of fracture as determined by the void coalescence criterion. Furthermore, the presence of a second population of voids was concluded to strongly affect the fracture strain of the high strength regions of the welds. This modelling effort links the microstructure and process parameters to macroscopic parameters...

  9. Obtaining shape memory alloy thin layer using PLD technique

    Directory of Open Access Journals (Sweden)

    Cimpoeşu N.

    2014-01-01

    Full Text Available Copper-based shape memory alloy (SMA was obtained through a classic melting method. The material was analyzed in heat treated and deformed states using scanning electrons microscopy (SEM, dilatometry (DIL, differential scanning calorimetry (DSC, dynamic mechanical analyzer (DMA and energy dispersive X-ray analyze (EDAX to establish the material microstructure, memory properties like martensitic transformation domain and rate or damping capacity. The material exhibits a good shape memory effect and high internal friction and it is proposed as target in a pulsed laser deposition (PLD process for obtaining thin films. The deposition process is described in this paper through presented experimental results on the layer.

  10. Experimental analyses of dynamical systems involving shape memory alloys

    DEFF Research Database (Denmark)

    Enemark, Søren; Savi, Marcelo A.; Santos, Ilmar F.

    2015-01-01

    The use of shape memory alloys (SMAs) in dynamical systems has an increasing importance in engineering especially due to their capacity to provide vibration reductions. In this regard, experimental tests are essential in order to show all potentialities of this kind of systems. In this work, SMA...... springs are incorporated in a dynamical system that consists of a one degree of freedom oscillator connected to a linear spring and a mass, which is also connected to the SMA spring. Two types of springs are investigated defming two distinct systems: a pseudoelastic and a shape memory system...

  11. Foundry Technology of GIS Aluminium Alloy Tank%GIS铝合金罐体的铸造技术

    Institute of Scientific and Technical Information of China (English)

    丁苏沛; 康敬乐; 史学谦; 毕建峰; 郭小花

    2011-01-01

    The involved equipment, die and mold as well as technological essentials for casting of aluminium alloy tank with foundry method such as sand casting, low pressure sand casting, low pressure permanent die casting with sand core, low pressure permanent die casting and Vacuum sealed molding process have been analysed and discussed.%本文就铝合金罐体的主要铸造方法(即砂型铸造、砂型低压铸造、金属型砂芯低压铸造、金属型低压铸造和V法铸造)所涉及的设备、模具和工艺方面的技术要点进行分析和探讨.

  12. Characterization of AA7050 aluminium alloy processed by ECAP; Caracterizacao da liga de aluminio AA7050 processada por ECAP

    Energy Technology Data Exchange (ETDEWEB)

    Cardoso, K.R.; Guido, V. [Universidade do Vale do Paraiba (UNIVAP), Sao Jose dos Campos, SP (Brazil). Inst. de Pesquisa e Desenvolvimento; Travessa, D.N. [Empresa Brasileira de Aeronautica (EMBRAER), Sao Jose dos Campos, SP (Brazil); Jorge Junior, A.M. [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais

    2010-07-01

    The commercial AA7050 aluminium alloy in the solution heat treated condition (W) was processed by ECAP through route A. Two pressing temperatures (room and 150 deg C and velocities (5 and 30mm/min) were used, as well as different number of passes. The effect of such variables on the microstructure evolution was evaluated using optical and transmission electron microscopy with EDX microanalysis, and xray diffraction. It was found that the microstructure has been refined by ECAP, as a result of subgrains formed within deformation bands. ECAP at 150 deg C resulted in intense precipitation of plate like {eta} phase, which evolves to equiaxial morphology as the number of passes increases. (author)

  13. Multi-Objective Optimization of Friction Stir Welding of Aluminium Alloy Using Grey Relation Analysis with Entropy Measurement Method

    Directory of Open Access Journals (Sweden)

    SAURABH KUMAR GUPTA

    2015-01-01

    Full Text Available The present research focus on optimization of Friction Stir Welding (FSW process parameters for joining of AA6061 aluminium alloy using hybrid approach. The FSW process parameters considered are tool rotational speed, welding speed and axial force. The quality characteristics considered are tensile strength (TS and percentage of tensile elongation (TE. Taguchi based experimental design L9 orthogonal array is used for determining the experimental results. The value of weights corresponding to each quality characteristic is determined by using the entropy measurement method so that their importance can be properly explained. Analysis of Variance (ANOVA is used to determine the contribution of FSW process parameters. The confirmation tests also have been done for verifying the results.

  14. Effect of Process Parameters on Tensile Strength of Friction Stir Welded Cast LM6 Aluminium Alloy Joints

    Institute of Scientific and Technical Information of China (English)

    M. Jayaraman; R.Sivasubramanian; V. Balasubramanian

    2009-01-01

    This paper reports the effect of friction stir welding (FSW) process parameters on tensile strength of cast LM6 aluminium alloy. Joints were made by using different combinations of tool rotation speed, welding speed and axial force each at four levels. The quality of weld zone was investigated using macrostructure and microstructure analysis. Tensile strength of the joints were evaluated and correlated with the weld zone hardness and microstructure. The joint fabricated using a rotational speed of 900 r/min, a welding speed of 75 mm/min and an axial force of 3 kN showed superior tensile strength compared with other joints. The tensile strength and microhardness of the welded joints for the optimum conditions were 166 MPa and 64.8 Hv respectively.

  15. Role of alloying additions on the properties of Cu–Al–Mn shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dasgupta, Rupa, E-mail: rupadasgupta@ampri.res.in; Jain, Ashish Kumar; Kumar, Pravir; Hussain, Shahadat; Pandey, Abhishek

    2015-01-25

    Highlights: • Cu based SMAs with high transition temperature could be made using LM route. • The properties depend on alloying composition. • Property characterisation establishes feasibility of making SMAs. - Abstract: The effect of alloying seven different elements [Zn, Si, Fe, Ni, Mg, Cr and Ti] on the microstructure, hardness, phase precipitation and transformation temperature in a Cu–12.5Al–5Mn alloy with a view to possible improvements as a result of these additions is the focus of the reported study. The base alloy has been chosen keeping in mind its ability to exhibit shape memory properties and improved ductility over other Cu-based SMAs. The objective was to ascertain changes or improvements attained due to the individual tertiary additions. The samples were prepared through liquid metallurgy route using pure copper, aluminum, manganese and the respective quaternary alloying elements in right quantities to weigh 1000 g of the alloy in total and were melted together. Samples from the cast alloys were subject to homogenisation treatment at 200 °C for 2 h in a muffle furnace and furnace cooled. Samples from the homogenised alloys were heated and held for 2 h at 920 °C followed by ice quenching to obtain the desired martensitic structure for shape memory behaviour. The alloys in the cast, homogenised and quenched conditions were metallographically polished to observe the martensitic phase formation mainly in quenched samples which is a pre requisite for exhibiting shape memory properties in these alloys. X-ray Diffraction studies were carried out on the cast and quenched samples using Cu Kα target; and the phases identified indicate martensitic phase precipitation; however in some cases the precipitation is incomplete. Differential Scanning Calorimetric [DSC] studies were carried out on quenched samples from room temperature to 600 °C maintaining a constant rate of 10 °C/min. Results indicate clear transformation peaks in all the samples which

  16. Laser surface alloying fabricated porous coating on NiTi shape memory alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Song; ZHANG Chun-hua; MAN Hau-chung; LIU Chang-sheng

    2007-01-01

    Laser surface alloying technique was applied to fabricate a metallic porous coating on a solid NiTi shape memory alloy. By laser surface alloying a 40%TiH2-60%NiTi powder mixture on the surface of NiTi alloy using optimized laser process parameters, a porous but crack-free NiTi layer can be fabricated on the NiTi substrate. The porous coating is metallurgically bonded to the substrate NiTi alloy. The pores are uniformly distributed and are interconnected with each other in the coating. An average pore size of less than 10 μm is achieved. The Ni content of the porous layer is much less than that of the original NiTi surface. The existence of the porous coating on the NiTi alloy causes a 37% reduction of the tensile strength and 55% reduction of the strain as compared with the NiTi alloy. Possible biomedical or other applications for this porous surface with good mechanical strength provided by the substrate are prospective.

  17. Determination of Optimal Parameters for Diffusion Bonding of Semi-Solid Casting Aluminium Alloy by Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    Kaewploy Somsak

    2015-01-01

    Full Text Available Liquid state welding techniques available are prone to gas porosity problems. To avoid this solid state bonding is usually an alternative of preference. Among solid state bonding techniques, diffusion bonding is often employed in aluminium alloy automotive parts welding in order to enhance their mechanical properties. However, there has been no standard procedure nor has there been any definitive criterion for judicious welding parameters setting. It is thus a matter of importance to find the set of optimal parameters for effective diffusion bonding. This work proposes the use of response surface methodology in determining such a set of optimal parameters. Response surface methodology is more efficient in dealing with complex process compared with other techniques available. There are two variations of response surface methodology. The one adopted in this work is the central composite design approach. This is because when the initial upper and lower bounds of the desired parameters are exceeded the central composite design approach is still capable of yielding the optimal values of the parameters that appear to be out of the initially preset range. Results from the experiments show that the pressing pressure and the holding time affect the tensile strength of jointing. The data obtained from the experiment fits well to a quadratic equation with high coefficient of determination (R2 = 94.21%. It is found that the optimal parameters in the process of jointing semi-solid casting aluminium alloy by using diffusion bonding are the pressing pressure of 2.06 MPa and 214 minutes of the holding time in order to achieve the highest tensile strength of 142.65 MPa

  18. Recovery in aluminium

    DEFF Research Database (Denmark)

    Gundlach, Carsten

    2006-01-01

    In the present thesis the development of a unique experimental method for volume characterisation of individual embedded crystallites down to a radius of 150 nm is presented. This method is applied to in-situ studies of recovery in aluminium. The method is an extension of 3DXRD microscopy, an X...... are represented as strings. To identify the strings a combination of a 5D connected component type algorithm and multi-peak fitting was found to be superior. The first use of the method was a study of recovery of a deformed aluminium alloy (AA1050). The aluminium alloy was deformed by cold rolling to a thickness...

  19. 铝合金方管开孔柱轴压性能研究%RESEARCH ON BEHAVIOR OF ALUMINIUM ALLOY SHS COLUMNS WITH HOLES UNDER AXIAL COMPRESSION

    Institute of Scientific and Technical Information of China (English)

    冯然; 马义红; 张长锐

    2016-01-01

    采用试验研究和有限元数值分析方法,对6061-T6系列的铝合金方管开孔柱的轴心受压性能进行研究,建立了同时考虑材料非线性和几何非线性的有限元数值模型,对短柱和中长柱的屈曲模式进行模拟,并通过数值模拟结果提出了开孔柱极限承载力的计算方法。利用该有限元模型针对孔洞的存在、大小、数目、位置对铝合金开孔柱的承载力和屈曲模式的影响进行了全面的分析,并通过对比铝合金未开孔轴心受压构件的计算方法与冷弯薄壁型钢开孔轴心受压构件的计算方法,结合数值模拟结果,提出了铝合金开孔轴心受压构件的计算公式。%The experimental study and FE numerical analysis were conducted on 6061-T6 aluminium alloy square hollow section ( SHS) columns with hole under axial compression. Both material and geometrical nonlinearities were considered in the finite element analysis. The accurate finite element models were developed for the buckling analysis of aluminium alloy stub and intermediate columns. Based on the numerical results, the design rules were proposed for the load carrying capacity of aluminium alloy SHS columns with holes. The effects of the existence, size, amount and location of the holes on the load carrying capacity and buckling modes of aluminium alloy SHS columns were evaluated. The design formulas were derived for the aluminium alloy axially compressed members with holes based on the design rules of aluminium alloy structural members and cold-formed steel thin-walled perforated members.

  20. Regarding to the Variance Analysis of Regression Equation of the Surface Roughness obtained by End Milling process of 7136 Aluminium Alloy

    Science.gov (United States)

    POP, A. B.; ȚÎȚU, M. A.

    2016-11-01

    In the metal cutting process, surface quality is intrinsically related to the cutting parameters and to the cutting tool geometry. At the same time, metal cutting processes are closely related to the machining costs. The purpose of this paper is to reduce manufacturing costs and processing time. A study was made, based on the mathematical modelling of the average of the absolute value deviation (Ra) resulting from the end milling process on 7136 aluminium alloy, depending on cutting process parameters. The novel element brought by this paper is the 7136 aluminium alloy type, chosen to conduct the experiments, which is a material developed and patented by Universal Alloy Corporation. This aluminium alloy is used in the aircraft industry to make parts from extruded profiles, and it has not been studied for the proposed research direction. Based on this research, a mathematical model of surface roughness Ra was established according to the cutting parameters studied in a set experimental field. A regression analysis was performed, which identified the quantitative relationships between cutting parameters and the surface roughness. Using the variance analysis ANOVA, the degree of confidence for the achieved results by the regression equation was determined, and the suitability of this equation at every point of the experimental field.

  1. Safety-relevant components made of low-iron, Al-base die-casting alloys; Sicherheitsbauteile aus eisenarmen Aluminium-Druckgusslegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Hielscher, U. [Aluminium Rheinfelden GmbH, Rheinfelden (Germany)

    1999-07-01

    The modern automotive engineering requirements to be met by die-casting aluminium alloys with respect to the microstructure, casting process, compatibility with operating media, and weldability are such that they cannot be met by conventional alloys. Therefore, there was a quest for novel alloys, which at the Aluminium Rheinfelden company has led to the development of two low-iron alloys: Silafont-36 (AlSi9MgMnSr), and Magsimal-59 (AlMg5Si2Mn). The materials properties and some applications are explained. (orig./MM) [German] Von der Automobilindustrie werden an die Aluminiumguss-Legierungen folgende Anforderungen gestellt: 1. sehr duktiles Gefuege, 2. gute Giessbarkeit fuer das Druckgiessverfahren, 3. Vertraeglichkeit mit den Eisenwerkstoffen der Giesswerkzeuge sowie Trenn- und Schmierstoffen, 4. gute Schweissbarkeit und gute Boerdelbarkeit. Die herkoemmlichen Gusslegierungen erfuellen diese Anforderungen nicht; der Aluminium Rheinfelden gelang die Entwicklung von zwei eisenarmen Legierungen: Silafont-36 (AlSi9MgMnSr) und Magsimal-59 (AlMg5Si2Mn). (orig.)

  2. A study of the influence of precipitate-free zones on the strain localization and failure of the aluminium alloy AA7075-T651

    Science.gov (United States)

    Fourmeau, M.; Marioara, C. D.; Børvik, T.; Benallal, A.; Hopperstad, O. S.

    2015-10-01

    Age-hardened aluminium alloys have various degrees of precipitate-free zones (PFZs) along grain boundaries (GBs). The PFZs are weak zones and their existence promotes combined transgranular and intergranular fracture, thus reducing the ductility of the alloy. In this study, transmission electron microscopy (TEM) is used to display the geometrical properties and the chemical composition of the PFZs in the AA7075-T651 aluminium alloy. PFZs are found along grain and sub-GBs and their widths are about 40 and 20 nm, respectively. The PFZs are depleted of alloying elements compared with the nominal composition due to GB precipitation, but still they contain a certain amount of such elements in solid solution which will contribute to increase the yield strength and the work hardening compared to pure aluminium. Based on the results from the TEM study, a micromechanical finite element model of an idealized microstructure including grains and soft zones along the GBs is established. The Gurson model was used to represent the behaviour of the material in the grains and in the soft zones, using different initial void volume fractions to account for GB precipitation. Several loading conditions were applied to the micromechanical model in order to evaluate the localization of strains inside the soft zones and thus to get a better understanding of the role of the PFZs in ductile fracture of age-hardened aluminium alloys. It was found that the global failure strain varies non-monotonically with the global stress triaxiality due to the heterogeneity of the idealized microstructure.

  3. Properties and medical applications of shape memory alloys.

    Science.gov (United States)

    Tarniţă, Daniela; Tarniţă, D N; Bîzdoacă, N; Mîndrilă, I; Vasilescu, Mirela

    2009-01-01

    One of the most known intelligent material is nitinol, which offers many functional advantages over conventional implantable alloys. Applications of SMA to the biomedical field have been successful because of their functional qualities, enhancing both the possibility and the execution of less invasive surgeries. The biocompatibility of these alloys is one of their most important features. Different applications exploit the shape memory effect (one-way or two-way) and the super elasticity, so that they can be employed in orthopedic and cardiovascular applications, as well as in the manufacture of new surgical tools. Therefore, one can say that smart materials, especially SMA, are becoming noticeable in the biomedical field. Super elastic NiTi has become a material of strategic importance as it allows to overcome a wide range of technical and design issues relating to the miniaturization of medical devices and the increasing trend for less invasive and therefore less traumatic procedures. This paper will consider just why the main properties of shape memory alloys hold so many opportunities for medical devices and will review a selection of current applications.

  4. Hydrogen generation by the hydrolysis reaction of ball-milled aluminium-lithium alloys

    Science.gov (United States)

    Chen, Xingyu; Zhao, Zhongwei; Liu, Xuheng; Hao, Mingming; Chen, Ailiang; Tang, Zhongyang

    2014-05-01

    The addition of Li can prevent an inert alumina film from forming on the surface of Al alloy particles, allowing the rapid hydrogen generation of Al alloys to be achieved. However, because the Li content is less than 10%, the hydrogen generation rate and hydrogen yield of Al-Li alloys are significantly decreased. In this work, NaCl is introduced to prepare Al-Li alloys with low Li contents by ball milling. The research results show that by increasing the amount of NaCl added, the ball milling time and Li content can effectively improve the hydrogen generation of the alloys. Under optimal preparation conditions, the ultimate hydrogen yield of Al-Li alloys can reach 100%. The initial water temperature has almost no effect on the generation of hydrogen, even at 0 °C. Ca2+ and Mg2+ can combine with OH- to form the insoluble compounds Ca(OH)2 and Mg(OH)2, which can prevent hydrogen generation. NO3- reacts with Al to form ammonia and reduce the hydrogen yield of the alloys. Therefore, Al-Li alloys should be prevented from reacting with water containing Ca2+, Mg2+ and NO3-. Al-Li alloys must be stored in isolation from air to maintain good hydrogen-generation performances.

  5. Deformation and Failure Mechanisms of Shape Memory Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Daly, Samantha Hayes [Univ. of Michigan, Ann Arbor, MI (United States)

    2015-04-15

    The goal of this research was to understand the fundamental mechanics that drive the deformation and failure of shape memory alloys (SMAs). SMAs are difficult materials to characterize because of the complex phase transformations that give rise to their unique properties, including shape memory and superelasticity. These phase transformations occur across multiple length scales (one example being the martensite-austenite twinning that underlies macroscopic strain localization) and result in a large hysteresis. In order to optimize the use of this hysteretic behavior in energy storage and damping applications, we must first have a quantitative understanding of this transformation behavior. Prior results on shape memory alloys have been largely qualitative (i.e., mapping phase transformations through cracked oxide coatings or surface morphology). The PI developed and utilized new approaches to provide a quantitative, full-field characterization of phase transformation, conducting a comprehensive suite of experiments across multiple length scales and tying these results to theoretical and computational analysis. The research funded by this award utilized new combinations of scanning electron microscopy, diffraction, digital image correlation, and custom testing equipment and procedures to study phase transformation processes at a wide range of length scales, with a focus at small length scales with spatial resolution on the order of 1 nanometer. These experiments probe the basic connections between length scales during phase transformation. In addition to the insights gained on the fundamental mechanisms driving transformations in shape memory alloys, the unique experimental methodologies developed under this award are applicable to a wide range of solid-to-solid phase transformations and other strain localization mechanisms.

  6. Modeling of Functional Properties of Porous Shape Memory Alloy

    Directory of Open Access Journals (Sweden)

    Volkov Aleksandr E.

    2015-01-01

    Full Text Available A model accounting for the microstructure of porous TiNi shape memory alloy samples fabricated by self-propagating high temperature synthesis has been proposed for simulation of their functional-mechanical properties. Structural elements of a porous sample have been approximated by curved beams. An analysis of shapes and sizes of pores and ligaments permitted to identify characteristic sizes of the beams. A mathematical object consisting of rigidly connected small curve beams has been considered. The stress-strain state of a beam was estimated by the classical methods of strength of materials. The microstructural model was used for calculation of the phase deformation of the shape memory material. Simulation of stress-strain curves and phase deformation of a porous TiNi sample on cooling and heating under a constant stress has shown a good correspondence between the experimental data and the results of modeling.

  7. Shape Memory Alloy Actuator Design: CASMART Collaborative Best Practices

    Science.gov (United States)

    Benafan, Othmane; Brown, Jeff; Calkins, F. Tad; Kumar, Parikshith; Stebner, Aaron; Turner, Travis; Vaidyanathan, Raj; Webster, John; Young, Marcus L.

    2011-01-01

    Upon examination of shape memory alloy (SMA) actuation designs, there are many considerations and methodologies that are common to them all. A goal of CASMART's design working group is to compile the collective experiences of CASMART's member organizations into a single medium that engineers can then use to make the best decisions regarding SMA system design. In this paper, a review of recent work toward this goal is presented, spanning a wide range of design aspects including evaluation, properties, testing, modeling, alloy selection, fabrication, actuator processing, design optimization, controls, and system integration. We have documented each aspect, based on our collective experiences, so that the design engineer may access the tools and information needed to successfully design and develop SMA systems. Through comparison of several case studies, it is shown that there is not an obvious single, linear route a designer can adopt to navigate the path of concept to product. SMA engineering aspects will have different priorities and emphasis for different applications.

  8. Boriding of Binary Ni-Ti Shape Memory Alloys

    Science.gov (United States)

    Ucar, Nazim; Dogan, Sule; Karakas, Mustafa Serdar; Calik, Adnan

    2016-11-01

    Boriding of binary Ni-Ti shape memory alloys was carried out in a solid medium at 1273 K for 2, 4, 6, and 8 h using the powder pack method with proprietary Ekabor-Ni powders. Characterization of the boride layer formed on the surface of alloys was done by optical microscopy and scanning electron microscopy. The presence of boride, silicide, and borosilicide phases in the boride layers was confirmed by X-ray diffraction analysis. The thickness and microhardness of the boride layers increased with increasing boriding time. Hardness profiles showed a rapid decrease in hardness moving from the boride layer to the main structure. The high hardness of the boride layer was attributed mainly to the formation of TiB2. A parabolic relationship was observed between layer thickness and boriding time, and the growth rate constant for the boriding treatment was calculated as 0.62×10-8 cm2 s-1.

  9. Finite element modelling of shot peening and peen forming processes and characterisation of peened AA2024-T351 aluminium alloy

    Science.gov (United States)

    Gariepy, Alexandre

    The main purpose of this thesis was to develop and validate finite element (FE) simulation tools for shot peening and peen forming. The specific aim was to achieve quantitatively accurate predictions for both processes and demonstrate the potential of reliable FE modelling for scientific investigation and industrial applications. First, an improved dynamic impact model that takes into account the stochastic nature of shot peening was proposed by carefully studying its dimensions, introducing a dispersion of shot sizes and significantly reducing its computational cost. In addition, cyclic mechanical testing was conducted to define a suitable material constitutive theory for aluminium alloy (AA) 2024-T3/T351 subjected to shot peening. By combining a realistic shot peening model with an appropriate material law, fairly good residual stress predictions were achieved for three different sets of shot peening parameters. Second, an experimental and numerical characterization of AA2024-T351 shot peened with parameters representative of fatigue life improvement applications was conducted. Multiple techniques, such as micro-indentation, residual stress determination and electron backscatter diffraction, were combined to gain a better understanding of the influence of shot peening on the material. The potential uses of finite element simulation to complement experimental data were also studied. The material heterogeneity arising from the random impact sequence was investigated and it was found that the impact modelling methodology could provide useful information on such heterogeneities. Third, a novel peen forming simulation methodology was introduced. The impact model provided the necessary input data as part of a multiscale approach. Numerically calculated unbalanced induced stress profiles were input into shell elements and the deformed shape after peen forming was computed as a springback analysis. In addition, a simple interpolation method was proposed to model the

  10. Corrosion properties of plasma electrolytic oxidation coatings on an aluminium alloy – The effect of the PEO process stage

    Energy Technology Data Exchange (ETDEWEB)

    Dehnavi, Vahid, E-mail: vdehnavi@uwo.ca [Department of Chemical and Biochemical Engineering, University of Western Ontario, London, N6A 5B9 ON (Canada); Shoesmith, David W., E-mail: dwshoesm@uwo.ca [Surface Science Western, Department of Chemistry, University of Western Ontario, London, N6A 5B7 ON (Canada); Luan, Ben Li, E-mail: Ben.Luan@nrc-cnrc.gc.ca [National Research Council Canada, 800 Collip Circle, London, N6G4X8 ON (Canada); Department of Chemistry, University of Western Ontario, London, N6A 5B7 ON (Canada); Yari, Mehdi, E-mail: myari@uwo.ca [Department of Chemistry, University of Western Ontario, London, N6A 5B7 ON (Canada); Liu, Xing Yang, E-mail: XingYang.Liu@nrc-cnrc.gc.ca [National Research Council Canada, 800 Collip Circle, London, N6G4X8 ON (Canada); Rohani, Sohrab, E-mail: srohani@uwo.ca [Department of Chemical and Biochemical Engineering, University of Western Ontario, London, N6A 5B9 ON (Canada)

    2015-07-01

    Plasma electrolytic oxidation (PEO) coatings were grown on an aluminium alloy substrate using different processing parameters which enabled samples to be coated to different stages of the PEO process. Electrochemical impedance spectroscopy (EIS) and linear polarization resistance (LPR) techniques were employed to investigate the impedance properties of the resulting oxide coatings which will determine the corrosion performance of the coated alloy. Scanning electron microscopy was used to relate the morphology of the coatings with their corrosion performance. A direct relationship was found between the stage of the PEO process, which affects the microstructure of the coatings, and the corrosion performance. Coating thickness and phase composition did not have any measurable influence on coating corrosion performance. To some degree corrosion performance could be tailored by the processing parameters. - Highlights: • Corrosion performance of PEO coatings was found to be dependent on coating stage. • The PEO stage determined by the process parameters controlled coatings morphology. • Samples coated at the end of stage 3 demonstrated better corrosion properties. • Coating thickness and phase composition showed no influence on corrosion resistance.

  11. MICROSTRUCTURAL CHARACTERISATION AND CORROSION BEHAVIOUR OF TOP SURFACE OF TIG WELDED 2219−T87 ALUMINIUM ALLOY

    Directory of Open Access Journals (Sweden)

    G. Venkatasubramanian

    2013-03-01

    Full Text Available The microstructural characterisation and corrosion behaviour of top surface of tungsten inert gas (TIG welded 2219−T87 aluminium alloy (AA2219–T87 in 0.6 M NaCl solution was studied by optical microscopy, scanning electron microscopy (SEM, potentiodynamic polarisation, and electrochemical impedance spectroscopy (EIS. The optical microscopy and SEM analyses revealed that the welding of base metal (BM with ER2319 filler alloy caused the formation of micro pores and micro cracks on the surface of weld zone (WZ while the welding heat caused the dissolution and segregation of CuAl2 intermetallic particles along the grain boundaries in the heat affected zone (HAZ. The anodic and cathodic branches of polarisation curves showed that the HAZ has lower corrosion resistance than WZ and BM. The decrease of charge transfer resistance of HAZ when comparedto WZ and BM obtained by electrochemical impedance spectroscopy (EIS further confirmed its higher corrosion rate in 0.6 M NaCl solution.

  12. Defect analysis of complex-shape aluminum alloy forging

    Institute of Scientific and Technical Information of China (English)

    SHAN De-bin; ZHANG Yan-qiu; WANG Yong; XU Fu-chang; XU Wen-chen; L(U) Yan

    2006-01-01

    The isothermal precision forging was applied for the purpose of forming aluminum alloy with complex shape. The complexity of forging is easy to lead to the occurrence of the defects, such as underfilling, folding, metal flow lines disturbance and fibre breaking. The reasons for the defects were analyzed on the basis of experiments and finite element method(FEM). The results show that the size of flash gutter bridge, the lubricating condition and the deformation process are the main factors influencing the filling qualities of complex-shape aluminum alloy forging. The folding defect is mainly caused by different velocities of filling cavities, fast flow of much metal in one direction and confluence of two or multi metal strands. Improper metal distribution in different regions can cause the flow lines disturbance and fast metal flow in one direction is also a cause of the flow lines disturbance According to the reasons, some measures were taken to improve the quality of the forged parts. These studies can contribute to offering some experiences in making process project and optimizing the process parameters for forging complex-shape aviation products.

  13. A Shape Memory Alloy Based Cryogenic Thermal Conduction Switch

    Science.gov (United States)

    Notardonato, W. U.; Krishnan, V. B.; Singh, J. D.; Woodruff, T. R.; Vaidyanathan, R.

    2005-01-01

    Shape memory alloys (SMAs) can produce large strains when deformed (e.g., up to 8%). Heating results in a phase transformation and associated recovery of all the accumulated strain. This strain recovery can occur against large forces, resulting in their use as actuators. Thus an SMA element can integrate both sensory and actuation functions, by inherently sensing a change in temperature and actuating by undergoing a shape change as a result of a temperature-induced phase transformation. Two aspects of our work on cryogenic SMAs are addressed here. First - a shape memory alloy based cryogenic thermal conduction switch for operation between dewars of liquid methane and liquid oxygen in a common bulkhead arrangement is discussed. Such a switch integrates the sensor element and the actuator element and can be used to create a variable thermal sink to other cryogenic tanks for liquefaction, densification, and zero boil-off systems for advanced spaceport applications. Second - fabrication via arc-melting and subsequent materials testing of SMAs with cryogenic transformation temperatures for use in the aforementioned switch is discussed.

  14. Phase transformation behaviors and shape memory effects of TiNiFeAl shape memory alloys

    Institute of Scientific and Technical Information of China (English)

    Li Xiao; Fushun Liu; Huibin Xu

    2007-01-01

    Measurements of electrical resistivity, X-ray diffraction, and tensile test at room temperature and -196℃ were performed to investigate the effects of Al addition substituting Ni on the phase transformation behaviors, the mechanical properties, and the shape memory effects of Ti50Ni47Fe2Al1 and Ti50Ni46.5Fe2.5Al1 alloys. It is found that 1at% Al addition dramatically decreases the martensitic start transformation temperature and expands the transformation temperature range of R-phase for TiNiFeAl alloys. The results of tensile test indicate that 1at% Al improves the yield strength of Ti50Ni47Fe2Al1 and Ti50Ni46.5Fe2.5Al1 alloys by 40% and 64%, but decreases the plasticity to 11% and 12% from 26% and 27% respectively. Moreover, excellent shape memory effect of 6.6% and 7.5% were found in Ti50Ni47Fe2Al1 and Ti50Ni46.5Fe2.sAl1 alloys, which results from the stress-induced martensite transformation from the R-phase.

  15. Effect of post weld heat treatment on tensile properties and microstructure characteristics of friction stir welded armour grade AA7075-T651 aluminium alloy

    Directory of Open Access Journals (Sweden)

    P. Sivaraj

    2014-03-01

    Full Text Available This paper reports the effects of post weld heat treatments, namely artificial ageing and solution treatment followed by artificial ageing, on microstructure and mechanical properties of 12 mm thick friction stir welded joints of precipitation hardenable high strength armour grade AA7075-T651 aluminium alloy. The tensile properties, such as yield strength, tensile strength, elongation and notch tensile strength, are evaluated and correlated with the microhardness and microstructural features. The scanning electron microscope is used to characterie the fracture surfaces. The solution treatment followed by ageing heat treatment cycle is found to be marginally beneficial in improving the tensile properties of friction stir welds of AA7075-T651 aluminium alloy.

  16. XPS Study of Chemical Changes on the La/Ce Treated Surface of A361 Aluminium Alloy Exposed to Air at Temperatures up to 500∘C

    Directory of Open Access Journals (Sweden)

    A. Pardo

    2009-01-01

    Full Text Available The chemical changes that take place on the rare earth treated surface of the A361 aluminium alloy exposed to air at temperatures between 100 and 500∘C have been examined using X-ray photoelectron spectroscopy (XPS. The most notable features discussed in this work are the disappearance of Mg and Si signals at the tested temperatures and disappearance of the Ce signal at temperatures of 400–500∘C. The biphasic microstructure of the A361 alloy, constituted by close to 12 wt% Si and the Al matrix, plays an important role in many of the results obtained. The notable growth of aluminium oxide across the conversion coating in the case of the Ce-treated surface is related to the structural transformation experienced by the cerium oxide coating at 400–500∘C.

  17. Investigating of the Effect of Rectangular and Trapezium Cross Section of Gating System by CFD Simulation in Cooling of Aluminium Alloy in a Permanent Mould Casting

    Directory of Open Access Journals (Sweden)

    N. A. Chowdhury

    2012-01-01

    Full Text Available This paper presents a systemic study of the effect of different cross section of gate in permanent mould casting of aluminium alloy. To ensure best quality of the product the mould cavity must be filled with clean metal in a controlled manner to ensure smooth, uniform and complete filling. A gating system controls smooth, uniform and complete filling of the cavity by the molten metal. In this paper, CFD models illustrating the effect of rectangular and trapezium cross sections of gating on cooling of Aluminium alloy in a permanent mould casting were investigated. Same hydraulic diameter was assigned for each of the cross section of gating systems. Bottom gating system is used for its low gas entrapment and less surface defect characteristics. By analyzing it has been observed that in rectangular cross section the cooling is more rapid than trapezium cross sections considered in the investigation.

  18. Impact of M2-Hss Tool Pin Profile in Fsw Welded Joints On Mechanical Properties Of Aa7075-T6 Aluminium Alloy

    Directory of Open Access Journals (Sweden)

    Venugopal S

    2014-05-01

    Full Text Available Friction stir, “welding is a solid state joining process and is widely being considered for aluminium alloys. The main advantage of FSW is the material that is being welded undergoes only localized changes. The welding parameter and tool pin profile play a major role in deciding the weld quality. In this work an effort has been made to analyze microstructure of aluminium AA 7075-T6 alloy. Three different tool profiles (Taper Threaded, cylindrical and square have been used to construct the joints in particular rotational speed. Tensile, Impact, micro hardness of mechanical properties of the joints have been evaluated and the formation of FSP zone has been analyzed microscopically. From the investigation it is found that the threaded cylindrical profile produces highly (defined Strength in welds.

  19. Fabrication of porous NiTi shape memory alloy structures using laser engineered net shaping.

    Science.gov (United States)

    Krishna, B Vamsi; Bose, Susmita; Bandyopadhyay, Amit

    2009-05-01

    Porous NiTi alloy samples were fabricated with 12-36% porosity from equiatomic NiTi alloy powder using laser engineered net shaping (LENS). The effects of processing parameters on density and properties of laser-processed NiTi alloy samples were investigated. It was found that the density increased rapidly with increasing the specific energy input up to 50 J/mm(3). Further increase in the energy input had small effect on density. High cooling rates associated with LENS processing resulted in higher amount of cubic B2 phase, and increased the reverse transformation temperatures of porous NiTi samples due to thermally induced stresses and defects. Transformation temperatures were found to be independent of pore volume, though higher pore volume in the samples decreased the maximum recoverable strain from 6% to 4%. Porous NiTi alloy samples with 12-36% porosity exhibited low Young's modulus between 2 and 18 GPa as well as high compressive strength and recoverable strain. Because of high open pore volume between 36% and 62% of total volume fraction porosity, these porous NiTi alloy samples can potentially accelerate the healing process and improve biological fixation when implanted in vivo. Thus porous NiTi is a promising biomaterial for hard tissue replacements.

  20. Al-Ti-C中间合金的制备及其在4032铝合金中的应用%Synthesis of Al-Ti-C master alloy and its application in 4032 aluminium alloy

    Institute of Scientific and Technical Information of China (English)

    张静; 赵婧婧; 杜勇

    2014-01-01

    采用元素直接合成法,以工业纯铝、钛屑及石墨颗粒为原料制备Al-Ti-C中间合金,研究和评价了Al-Ti-C中间合金的显微组织及其对4032铝合金铸态组织和活塞模锻件组织的影响。结果表明,制备的Al-Ti-C中间合金由Al基体、长条状Al3 Ti相和细小粒状TiC相,以及少量的游离 C组成。将其应用于4032铝合金中,起到了明显的铸态晶粒细化效果。用该合金制备的活塞模锻件,显微组织和性能优良。%Al-Ti-C master alloy were synthesized by commercial-purity Al billet , Ti powder and graphite particles .The microstructure of the Al-Ti-C master alloy was studied .The grain refinement effects of the master alloy on the as-cast microstructure of 4032 aluminium alloy and the microstructure of mould forging piston fabricated by 4032 aluminium alloy were evaluated .The results show that Al-Ti-C master alloy is composed of Al matrix, long lath Al3Ti phase, fine TiC particles, and small amount of free carbon.With the addition of the master alloy, the as-cast microstructure of 4032 aluminium alloy is observed to be dramatically refined .The modified alloy was used to fabricate mould forging piston.It is found the piston manifests excellent microstructure and properties .

  1. Novel tribological systems using shape memory alloys and thin films

    Science.gov (United States)

    Zhang, Yijun

    Shape memory alloys and thin films are shown to have robust indentation-induced shape memory and superelastic effects. Loading conditions that are similar to indentations are very common in tribological systems. Therefore novel tribological systems that have better wear resistance and stronger coating to substrate adhesion can be engineered using indentation-induced shape memory and superelastic effects. By incorporating superelastic NiTi thin films as interlayers between chromium nitride (CrN) and diamond-like carbon (DLC) hard coatings and aluminum substrates, it is shown that the superelasticity can improve tribological performance and increase interfacial adhesion. The NiTi interlayers were sputter deposited onto 6061 T6 aluminum and M2 steel substrates. CrN and DLC coatings were deposited by unbalanced magnetron sputter deposition. Temperature scanning X-ray diffraction and nanoindentation were used to characterize NiTi interlayers. Temperature scanning wear and scratch tests showed that superelastic NiTi interlayers improved tribological performance on aluminum substrates significantly. The two-way shape memory effect under contact loading conditions is demonstrated for the first time, which could be used to make novel tribological systems. Spherical indents in NiTi shape memory alloys and thin films had reversible depth changes that were driven by temperature cycling, after thermomechanical cycling, or one-cycle slip-plasticity deformation training. Reversible surface topography was realized after the indents were planarized. Micro- and nano- scale circular surface protrusions arose from planarized spherical indents in bulk and thin film NiTi alloy; line surface protrusions appeared from planarized scratch tracks. Functional surfaces with reversible surface topography can potentially result in novel tribological systems with reversible friction coefficient. A three dimensional constitutive model was developed to describe shape memory effects with slip

  2. Modeling of shape memory alloys and application to porous materials

    Science.gov (United States)

    Panico, Michele

    In the last two decades the number of innovative applications for advanced materials has been rapidly increasing. Shape memory alloys (SMAs) are an exciting class of these materials which exhibit large reversible stresses and strains due to a thermoelastic phase transformation. SMAs have been employed in the biomedical field for producing cardiovascular stents, shape memory foams have been successfully tested as bone implant material, and SMAs are being used as deployable switches in aerospace applications. The behavior of shape memory alloys is intrinsically complex due to the coupling of phase transformation with thermomechanical loading, so it is critical for constitutive models to correctly simulate their response over a wide range of stress and temperature. In the first part of this dissertation, we propose a macroscopic phenomenological model for SMAs that is based on the classical framework of thermodynamics of irreversible processes and accounts for the effect of multiaxial stress states and non-proportional loading histories. The model is able to account for the evolution of both self-accommodated and oriented martensite. Moreover, reorientation of the product phase according to loading direction is specifically accounted for. Computational tests demonstrate the ability of the model to simulate the main aspects of the shape memory response in a one-dimensional setting and some of the features that have been experimentally found in the case of multi-axial non-proportional loading histories. In the second part of this dissertation, this constitutive model has been used to study the mesoscopic behavior of porous shape memory alloys with particular attention to the mechanical response under cyclic loading conditions. In order to perform numerical simulations, the model was implemented into the commercial finite element code ABAQUS. Due to stress concentrations in a porous microstructure, the constitutive law was enhanced to account for the development of

  3. Effects of Process Conditions on the Mechanical Behavior of Aluminium Wrought Alloy EN AW-2219 (AlCu6Mn Additively Manufactured by Laser Beam Melting in Powder Bed

    Directory of Open Access Journals (Sweden)

    Michael Cornelius Hermann Karg

    2017-01-01

    Full Text Available Additive manufacturing is especially suitable for complex-shaped 3D parts with integrated and optimized functionality realized by filigree geometries. Such designs benefit from low safety factors in mechanical layout. This demands ductile materials that reduce stress peaks by predictable plastic deformation instead of failure. Al–Cu wrought alloys are established materials meeting this requirement. Additionally, they provide high specific strengths. As the designation “Wrought Alloys” implies, they are intended for manufacturing by hot or cold working. When cast or welded, they are prone to solidification cracks. Al–Si fillers can alleviate this, but impair ductility. Being closely related to welding, Laser Beam Melting in Powder Bed (LBM of Al–Cu wrought alloys like EN AW-2219 can be considered challenging. In LBM of aluminium alloys, only easily-weldable Al–Si casting alloys have succeeded commercially today. This article discusses the influences of boundary conditions during LBM of EN AW-2219 on sample porosity and tensile test results, supported by metallographic microsections and fractography. Load direction was varied relative to LBM build-up direction. T6 heat treatment was applied to half of the samples. Pronounced anisotropy was observed. Remarkably, elongation at break of T6 specimens loaded along the build-up direction exceeded the values from literature for conventionally manufactured EN AW-2219 by a factor of two.

  4. Application of Shape Memory Alloys in Facial Nerve Paralysis

    Directory of Open Access Journals (Sweden)

    M Vloeberghs

    2009-11-01

    Full Text Available The Facial Nerve can be damaged at a peripheral level by a stroke or, for example by trauma or infection within the faceor the ear. In these cases the facial muscles are paralysed with little or no chance of spontaneous recovery. This research focuses on the potential utilisation of a Shape Memory Alloy(SMA to replace the function of the Facial Nerve, which willallow in conjunction with passive reconstructive methods, a patient to regain limited but active movement of the mouthcorner. Paralysis of the mouth corner is a very disabling bothfunctionally and cosmetically, speech and swallowing are hampered and the patient loses saliva, with presents a social problem.

  5. Stability of the magnetomechanical problem in magnetic shape memory alloys

    Science.gov (United States)

    Chatzigeorgiou, George; Haldar, Krishnendu; Lagoudas, Dimitris C.

    2010-04-01

    In this work we study the unstable phenomena that occur on Magnetic Shape Memory Alloys (MSMAs) during compression tests. Solving the coupled magnetomechanical problem we observe that during the reorientation process the material presents strong non-uniformity, in the form of localized zones, in the distribution of the magnetic, the stress and the strain field. This non-uniformity is due to loss of ellipticity of the coupled problem during the martensitic reorientation and affects significantly the reorientation process. The identification of the stability conditions of the magnetomechanical problem is achieved by performing stability analysis.

  6. A sharp interface evolutionary model for shape memory alloys

    Science.gov (United States)

    Knüpfer, Hans; Kružík, Martin

    2016-11-01

    We show the existence of an energetic solution to a quasistatic evolutionary model of shape memory alloys. Elastic behavior of each material phase/variant is described by polyconvex energy density. Additionally, to every phase boundary, there is an interface-polyconvex energy assigned, introduced by M. \\v{S}ilhav\\'{y}. The model considers internal variables describing the evolving spatial arrangement of the material phases and a deformation mapping with its first-order gradients. It allows for injectivity and orientation-preservation of deformations. Moreover, the resulting material microstructures have finite length scales.

  7. Orthodontic applications of a superelastic shape-memory alloy model

    Energy Technology Data Exchange (ETDEWEB)

    Glendenning, R.W.; Enlow, R.L. [Otago Univ., Dunedin (New Zealand). Dept. of Math. and Stat.; Hood, J.A.A. [Dept. of Oral Sciences and Orthodontics, Univ. of Otago, Dunedin (New Zealand)

    2000-07-01

    During orthodontic treatment, dental appliances (braces) made of shape memory alloys have the potential to provide nearly uniform low level stresses to dentitions during tooth movement over a large range of tooth displacement. In this paper we model superelastic behaviour of dental appliances using the finite element method and constitutive equations developed by F. Auricchio et al. Results of the mathematical model for 3-point bending and several promising 'closing loop' designs are compared with laboratory results for the same configurations. (orig.)

  8. Shape memory alloy heat engines and energy harvesting systems

    Science.gov (United States)

    Browne, Alan L; Johnson, Nancy L; Keefe, Andrew C; Alexander, Paul W; Sarosi, Peter Maxwell; Herrera, Guillermo A; Yates, James Ryan

    2013-12-17

    A heat engine includes a first rotatable pulley and a second rotatable pulled spaced from the first rotatable pulley. A shape memory alloy (SMA) element is disposed about respective portions of the pulleys at an SMA pulley ratio. The SMA element includes first spring coil and a first fiber core within the first spring coil. A timing cable is disposed about disposed about respective portions of the pulleys at a timing pulley ratio, which is different than the SMA pulley ratio. The SMA element converts a thermal energy gradient between the hot region and the cold region into mechanical energy.

  9. Damping capacity in shape memory alloy honeycomb structures

    Science.gov (United States)

    Boucher, M.-A.; Smith, C. W.; Scarpa, F.; Miller, W.; Hassan, M. R.

    2010-04-01

    SMA honeycombs have been recently developed by several Authors [1, 2] as innovative cellular structures with selfhealing capability following mechanical indentation, unusual deformation (negative Poisson's ratio [3]), and possible enhanced damping capacity due to the natural vibration dissipation characteristics of SMAs under pseudoelastic and superelastic regime. In this work we describe the nonlinear damping effects of novel shape memory alloy honeycomb assemblies subjected to combine mechanical sinusoidal and thermal loading. The SMA honeycomb structures made with Ni48Ti46Cu6 are designed with single and two-phase polymeric components (epoxy), to enhance the damping characteristics of the base SMA for broadband frequency vibration.

  10. Characterization of shape memory alloys for safety mechanisms.

    Energy Technology Data Exchange (ETDEWEB)

    McLaughlin, Jarred T.; Buchheit, Thomas Edward; Massad, Jordan Elias

    2008-03-01

    Shape memory alloys (SMAs) are metals that exhibit large recoverable strains and exert large forces with tremendous energy densities. The behavior of SMAs is thermomechanically coupled. Their response to temperature is sensitive to their loading condition and their response to loading is sensitive to their thermal condition. This coupled behavior is not to be circumvented, but to be confronted and understood, since it is what manifests SMA's superior clamping performance. To reasonably characterize the coupled behavior of SMA clamping rings used in safety mechanisms, we conduct a series of experiments on SMA samples. The results of the tests will allow increased fidelity in modeling and failure analysis of parts.

  11. Thermo-Mechanical Methodology for Stabilizing Shape Memory Alloy Response

    Science.gov (United States)

    Padula, Santo

    2013-01-01

    This innovation is capable of significantly reducing the amount of time required to stabilize the strain-temperature response of a shape memory alloy (SMA). Unlike traditional stabilization processes that take days to weeks to achieve stabilized response, this innovation accomplishes stabilization in a matter of minutes, thus making it highly useful for the successful and practical implementation of SMA-based technologies in real-world applications. The innovation can also be applied to complex geometry components, not just simple geometries like wires or rods.

  12. Implement of Shape Memory Alloy Actuators in a Robotic Hand

    Directory of Open Access Journals (Sweden)

    Daniel Amariei

    2006-10-01

    Full Text Available This paper was conceived to present the ideology of utilizing advanced actuators to design and develop innovative, lightweight, powerful, compact, and as much as possible dexterous robotic hands. The key to satisfying these objectives is the use of Shape Memory Alloys (SMAs to power the joints of the robotic hand. The mechanical design of a dexterous robotic hand, which utilizes non-classical types of actuation and information obtained from the study of biological systems, is presented in this paper. The type of robotic hand described in this paper will be utilized for applications requiring low weight, power, compactness, and dexterity.

  13. Fatigue behavior of GMAW welded Aluminium alloy AA7020; Comportamiento a fatiga de uniones soldadas GMAW de la aleacion de aluminio AA 7020

    Energy Technology Data Exchange (ETDEWEB)

    Bloem, C. A.; Salvador, M. D.; Amigo, V.; Vicente, A.

    2007-07-01

    The aim of this investigation is to evaluate the influence on the fatigue behavior by the finishing of the bulge in a welded aluminium-zinc-magnesium alloy AA7020. It was determined that total or partial elimination of the bulge has very little influence on its behavior, giving a very similar result on both cases, where one is better than the other by only 3%. (Author) 20 refs.

  14. Design of a shape adaptive airfoil actuated by a Shape Memory Alloy strip for airplane tail

    Science.gov (United States)

    Shirzadeh, R.; Raissi Charmacani, K.; Tabesh, M.

    2011-04-01

    Of the factors that mainly affect the efficiency of the wing during a special flow regime, the shape of its airfoil cross section is the most significant. Airfoils are generally designed for a specific flight condition and, therefore, are not fully optimized in all flight conditions. It is very desirable to have an airfoil with the ability to change its shape based on the current regime. Shape memory alloy (SMA) actuators activate in response to changes in the temperature and can recover their original configuration after being deformed. This study presents the development of a method to control the shape of an airfoil using SMA actuators. To predict the thermomechanical behaviors of an SMA thin strip, 3D incremental formulation of the SMA constitutive model is implemented in FEA software package ABAQUS. The interactions between the airfoil structure and SMA thin strip actuator are investigated. Also, the aerodynamic performance of a standard airfoil with a plain flap is compared with an adaptive airfoil.

  15. Influence of Various Process Parameters on the Density of Sintered Aluminium Alloys

    Directory of Open Access Journals (Sweden)

    Mateusz Laska

    2012-01-01

    Full Text Available This paper presents the results of density measurements carried out on Alumix sintered parts. ECKA Alumix aluminium powders were used because of their wide application in the powder metallurgy industry. The compacts were produced using a wide range of compaction pressures for three different chemical compositions. The compacts were then sintered under a pure dry nitrogen atmosphere at three different temperatures. The heating and cooling rates were the same throughout the entire test. The results showed that the green density increases with compaction pressure, but that sintered density is independent of green density (compaction pressure for each sintering temperature.

  16. Shape memory alloys applied to improve rotor-bearing system dynamics - an experimental investigation

    DEFF Research Database (Denmark)

    Enemark, Søren; Santos, Ilmar; Savi, Marcelo A.

    2015-01-01

    hysteretic stress-strain relations which may be utilized for damping purposes. These ideas are tested in this study on a dedicated test-rig, consisting of a rigid shaft and disc held vertically by passive magnetic bearings, where the damping is low. The bearing housings is flexibly supported by shape memory...... alloy helical springs, and because of high dynamic coupling between shaft and bearing housing, the shape memory alloy springs are able to reduce vibration in the shaft. The shape memory alloy springs are characterized by force-displacement tests in different temperatures. Transients of step...... passing through critical speeds. In this work, the feasibility of applying shape memory alloys to a rotating system is experimentally investigated. Shape memory alloys can change their stiffness with temperature variations and thus they may change system dynamics. Shape memory alloys also exhibit...

  17. Ballistic behavior of boron carbide reinforced AA7075 aluminium alloy using friction stir processing–An experimental study and analytical approach

    Institute of Scientific and Technical Information of China (English)

    I. SUDHAKAR; G. MADHUSUDHAN REDDY; K. SRINIVASA RAO

    2016-01-01

    High strength-to-weight ratio of non-ferrous alloys, such as aluminium, magnesium and titanium alloys, are considered to be possible replacement of widely accepted steels in transportation and automobile sectors. Among these alloys, magnesium is self explosive and titanium is costlier, and aluminium is most likely to replace steels. Application of aluminium or its alloys is also thought of as an appropriate replacement in defence field, especially to enhance the easiness in mobility of combat vehicles while maintaining the same standard as that of conventional armour grade steels. Hence most of the investigations have been confined to aluminium or its alloys as base material and open an era of developing the newer composite materials to address the major limitation, i.e. tribological properties. The surface composites can be fabricated by incorporating the ceramic carbides like silicon carbide, carbides of transition metals and oxides of aluminium using surface modification techniques, such as high energy laser melt treatment, high energy electron beam irradiation and thermal spray process which are based on fusion route. These techniques yield the fusion related problems, such as interfacial reaction, pin holes, shrinkage cavities or voids and other casting related defects, and pave the way to need of an efficient technique which must be based on solid state. Recently developed friction stir processing technique was used in the present investigation for surface modification of AA7075 aluminum alloy, which is an alternative to steels. In the present investigation, 160μm sized boron carbide powder was procured and was reduced to 60μm and 30μm using high energy ball mill. Subsequently these powders were used to fabricate the surface composites using friction stir processing. Ballistic performance testing as per the military standard (JIS.0108.01) was carried out. In the present work, an analytical method of predicting the ballistic behavior of surface composites

  18. Shape memory alloys applied to improve rotor-bearing system dynamics - an experimental investigation

    OpenAIRE

    2015-01-01

    tor-bearing systems have critical speeds and to pass through them is an ongoing challenge in the field of mechanical engineering. The incorporation of shape memory alloys in rotating systems has an increasing importance to improve system performance and to avoid potential damaging situations when passing through critical speeds. In this work, the feasibility of applying shape memory alloys to a rotating system is experimentally investigated. Shape memory alloys can change their stiffness with...

  19. Interfacial heat-transfer between A356-aluminium alloy and metal mould

    Institute of Scientific and Technical Information of China (English)

    Zhao Jianhua; Tian Jun; Qian Hancheng

    2009-01-01

    The interracial heat-transfer coefficient at casting/mould interface is a key factor that impacts the simulation accuracy of solidification progress. At present, the simulation result of using available data is comparatively different from the practice. In the current study, the methods of radial heating and electricity measurement under steady-state condition were employed to study the nature of interfacial heat-transfer between A356 Aluminum alloy and metal mould. The experimental results show that the interracial heat-transfer between A356 Aluminum alloy and the outer mould drops linearly with time while that of A356 aluminum alloy and the inner mould increases with time during cooling. The interracial heat-transfer coefficient between A356 aluminum alloy and mould is inversely proportional to the electrical resistance.

  20. Evaluation of pitting corrosion with electrochemical impedance spectroscopy (EIS) for alumina/aluminium alloys composites

    Energy Technology Data Exchange (ETDEWEB)

    Odegard, C.; Bronson, A. [Univ. of Texas, El Paso, TX (United States)

    1998-12-31

    The pitting susceptibility of monolithic aluminum 6061 alloy and alumina/aluminum alloy composites has been analyzed by using electrochemical impedance spectroscopy and subsequent comparison with their polarization scans. The composites consisting of 0.10 and 0.15 volume fraction of alumina particles (VFAP) and the monolith as cylindrical electrodes were rotated at 1500 rpm while immersed in NaCl solution. The passive currents of the composites were greater than that of the monolith as per the polarization scans. The impedance spectra were acquired at constant potential increments along the passive region up to the pitting potential. The impedance spectra represented by semicircles on a Nyquist plot acquired above the pitting potential collapsed underneath the spectra obtained in the passive region near the corrosion potential for the monolithic alloy and composites. The impedance spectra modeled with a simplified equivalent circuit indicate that the effective capacitance for the composites is greater than that of the monolithic alloy.

  1. Computer simulations of martensitic transformations in iron-nickel and nickel-aluminium alloys

    CERN Document Server

    Meyer, R J

    1998-01-01

    This thesis focuses on the martensitic transformations in iron-nickel and nickel-aluminum alloys. Molecular-dynamics simulations have been done, employing potentials based on the so-called embedded-atom method (EAM). These potentials were obtained by a fit of parameterized functions to experimental data of the elements iron, nickel, and aluminum as well as the intermetallic compound NiAl. Many aspects of the austenitic transformation in iron-nickel alloys and both, the martensitic and austenitic transformations, in nickel-aluminum alloys were reproduced well by the simulations. The results allow to draw conclusions on the reasons of differences and similarities in the behavior of both alloy systems.

  2. Porous shape memory alloy scaffolds for biomedical applications: a review

    Energy Technology Data Exchange (ETDEWEB)

    Wen, C E; Xiong, J Y; Li, Y C; Hodgson, P D [Institute for Technology Research and Innovation, Deakin University, Waurn Ponds, VIC 3217 (Australia)

    2010-05-01

    The interest in using porous shape memory alloy (SMA) scaffolds as implant materials has been growing in recent years due to the combination of their unique mechanical and functional properties, i.e. shape memory effect and superelasticity, low elastic modulus combined with new bone tissue ingrowth ability and vascularization. These attractive properties are of great benefit to the healing process for implant applications. This paper reviews current state-of-the art on the processing, porous characteristics and mechanical properties of porous SMAs for biomedical applications, with special focus on the most widely used SMA nickel-titanium (NiTi), including (i) microstructural features, mechanical and functional properties of NiTi SMAs; (ii) main processing methods for the fabrication of porous NiTi SMAs and their mechanical properties and (iii) new-generation Ni-free, biocompatible porous SMA scaffolds.

  3. Thermal response of novel shape memory polymer-shape memory alloy hybrids

    Science.gov (United States)

    Rossiter, Jonathan; Takashima, Kazuto; Mukai, Toshiharu

    2014-03-01

    Shape memory polymers (SMP) and shape memory alloys (SMA) have both been proven important smart materials in their own fields. Shape memory polymers can be formed into complex three-dimensional structures and can undergo shape programming and large strain recovery. These are especially important for deployable structures including those for space applications and micro-structures such as stents. Shape memory alloys on the other hand are readily exploitable in a range of applications where simple, silent, light-weight and low-cost repeatable actuation is required. These include servos, valves and mobile robotic artificial muscles. Despite their differences, one important commonality between SMPs and SMAs is that they are both typically activated by thermal energy. Given this common characteristic it is important to consider how these two will behave when in close environmental proximity, and hence exposed to the same thermal stimulus, and when they are incorporated into a hybrid SMA-SMP structure. In this paper we propose and examine the operation of SMA-SMP hybrids. The relationship between the two temperatures Tg, the glass transition temperature of the polymer, and Ta, the nominal austenite to martensite transition temperature of the alloy is considered. We examine how the choice of these two temperatures affects the thermal response of the hybrid. Electrical stimulation of the SMA is also considered as a method not only of actuating the SMA but also of inducing heating in the surrounding polymer, with consequent effects on actuator behaviour. Likewise by varying the rate and degree of thermal stimulation of the SMA significantly different actuation and structural stiffness can be achieved. Novel SMP-SMA hybrid actuators and structures have many ready applications in deployable structures, robotics and tuneable engineering systems.

  4. APPLICATION OF CHEMICAL PRE-TREATMENT ON THE POLISHED SURFACE OF ALUMINIUM ALLOYS

    Directory of Open Access Journals (Sweden)

    Pavel Kraus

    2016-12-01

    Full Text Available This paper reports the preparation and characterization of thin transparent nanolayers with phase composition ZrF4 and different modification of SiO2 with special focus on affecting the surface roughness of the material and the way of exclusion of the thin nanolayer on the surface of the polished aluminium material. The thin nanolayer was prepared by the sol-gel method. The final treatment based on PTFE was applied on the surface of some samples. This treatment is suitable for increasing wear resistance. The films were characterized with help of SEM microscopy and EDS analysis. The surface roughness was measured with classical surface roughness tester. The results on this theme have already published but not on the polished surface of the aluminium material. The results from the experiment show the problems with application of these nanolayers because a cracks were found on the surface of the material and deformations of the layer after application of the PTFE final layer. The surface layer formation is discussed.

  5. Recent developments of the aluminium-lithium system alloys for aircraft uses; Recentes desenvolvimentos das ligas do sistema aluminio-litio para fins aeronauticos

    Energy Technology Data Exchange (ETDEWEB)

    Goncalves, Marcelo; Plaut, Ronald Lesley

    1992-12-31

    A brief review is made of the latest developments in the production of Aluminium-Lithium alloys. The necessity for new materials in the field of aeronautics has speeded up research on metallic and non-metallic materials. Lately, a good part of the research in the field of metallic components has been directed at Al-Li alloys. More recently, with the development of quaternary alloys Al-Li-X-X, the old problem of low toughness was overcome. The finality of this study is to cover the developments of the mentioned alloys, including the fundamentals of physical metallurgy of the complex system recently developed Al-Li-Cu-Mg. (author) 27 refs., 2 figs., 4 tabs.

  6. Synergism between cerium nitrate and sodium dodecylbenzenesulfonate on corrosion of AA5052 aluminium alloy in 3 wt.% NaCl solution

    Science.gov (United States)

    Liu, Jie; Wang, Dapeng; Gao, Lixin; Zhang, Daquan

    2016-12-01

    The synergistic inhibition effect of rare earth cerium nitrate and sodium dodecylbenzenesulfonate (DBS) on corrosion of AA5052 aluminium alloy in 3 wt.% NaCl solution was investigated by electrochemical impedance spectroscopy (EIS), potentiodynamic polarization curve, scanning electron microscope (SEM) and Fourier transform infrared spectroscopy (FT-IR). The results show that the single cerium nitrate or DBS has a limited inhibition effect against corrosion of AA5052 alloy. The combination cerium ions with DBS produced strong synergistic effect on corrosion inhibition for AA5052 alloy and rendered a negaitve shift of the corrosion potential. The formation of the complex of Al(DBS)3 and Ce(DBS)3 stabilized the passive film of Al2O3 and CeO2, retarding both the cathodic and anodic processes of AA5052 alloy corrosion reaction significantly.

  7. Design and development of novel antibacterial Ti-Ni-Cu shape memory alloys for biomedical application

    Science.gov (United States)

    Li, H. F.; Qiu, K. J.; Zhou, F. Y.; Li, L.; Zheng, Y. F.

    2016-11-01

    In the case of medical implants, foreign materials are preferential sites for bacterial adhesion and microbial contamination, which can lead to the development of prosthetic infections. Commercially biomedical TiNi shape memory alloys are the most commonly used materials for permanent implants in contact with bone and dental, and the prevention of infections of TiNi biomedical shape memory alloys in clinical cases is therefore a crucial challenge for orthopaedic and dental surgeons. In the present study, copper has been chosen as the alloying element for design and development novel ternary biomedical Ti‒Ni‒Cu shape memory alloys with antibacterial properties. The effects of copper alloying element on the microstructure, mechanical properties, corrosion behaviors, cytocompatibility and antibacterial properties of biomedical Ti‒Ni‒Cu shape memory alloys have been systematically investigated. The results demonstrated that Ti‒Ni‒Cu alloys have good mechanical properties, and remain the excellent shape memory effects after adding copper alloying element. The corrosion behaviors of Ti‒Ni‒Cu alloys are better than the commercial biomedical Ti‒50.8Ni alloys. The Ti‒Ni‒Cu alloys exhibit excellent antibacterial properties while maintaining the good cytocompatibility, which would further guarantee the potential application of Ti‒Ni‒Cu alloys as future biomedical implants and devices without inducing bacterial infections.

  8. Design and development of novel antibacterial Ti-Ni-Cu shape memory alloys for biomedical application.

    Science.gov (United States)

    Li, H F; Qiu, K J; Zhou, F Y; Li, L; Zheng, Y F

    2016-11-29

    In the case of medical implants, foreign materials are preferential sites for bacterial adhesion and microbial contamination, which can lead to the development of prosthetic infections. Commercially biomedical TiNi shape memory alloys are the most commonly used materials for permanent implants in contact with bone and dental, and the prevention of infections of TiNi biomedical shape memory alloys in clinical cases is therefore a crucial challenge for orthopaedic and dental surgeons. In the present study, copper has been chosen as the alloying element for design and development novel ternary biomedical Ti‒Ni‒Cu shape memory alloys with antibacterial properties. The effects of copper alloying element on the microstructure, mechanical properties, corrosion behaviors, cytocompatibility and antibacterial properties of biomedical Ti‒Ni‒Cu shape memory alloys have been systematically investigated. The results demonstrated that Ti‒Ni‒Cu alloys have good mechanical properties, and remain the excellent shape memory effects after adding copper alloying element. The corrosion behaviors of Ti‒Ni‒Cu alloys are better than the commercial biomedical Ti‒50.8Ni alloys. The Ti‒Ni‒Cu alloys exhibit excellent antibacterial properties while maintaining the good cytocompatibility, which would further guarantee the potential application of Ti‒Ni‒Cu alloys as future biomedical implants and devices without inducing bacterial infections.

  9. Recentering Shape Memory Alloy Passive Damper for Structural Vibration Control

    Directory of Open Access Journals (Sweden)

    Hui Qian

    2013-01-01

    Full Text Available This paper presents a preliminary study on the evaluation of an innovative energy dissipation system with shape memory alloys (SMAs for structural seismic protection. A recentering shape memory alloy damper (RSMAD, in which superelastic nitinol wires are utilized as energy dissipation components, is proposed. Improved constitutive equations based on Graesser and Cozzarelli model are proposed for superelastic nitinol wires used in the damper. Cyclic tensile-compressive tests on the damper with various prestrain under different loading frequencies and displacement amplitudes were conducted. The results show that the hysteretic behaviors of the damper can be modified to best fit the needs for passive structural control applications by adjusting the pretension of the nitinol wires, and the damper performance is not sensitive to frequencies greater than 0.5 Hz. To assess the effectiveness of the dampers for structural seismic protection, nonlinear time history analysis on a ten-story steel frame with and without the dampers subjected to representative earthquake ground motions was performed. The simulation results indicate that superelastic SMA dampers are effective in mitigating the structural response of building structures subjected to strong earthquakes.

  10. Fatigue Crack Growth Fundamentals in Shape Memory Alloys

    Science.gov (United States)

    Wu, Y.; Ojha, A.; Patriarca, L.; Sehitoglu, H.

    2015-03-01

    In this study, based on a regression of the crack tip displacements, the stress intensity range in fatigue is quantitatively determined for the shape memory alloy Ni2FeGa. The results are compared to the calculated stress intensity ranges with a micro-mechanical analysis accounting for the transformation-induced tractions. The effective stress intensity ranges obtained with both methods are in close agreement. Also, the fatigue crack closure levels were measured as 30 % of the maximum load using virtual extensometers along the crack flanks. This result is also in close agreement with the regression and micro-mechanical modeling findings. The current work pointed to the importance of elastic moduli changes and the residual transformation strains playing a role in the fatigue crack growth behavior. Additional simulations are conducted for two other important shape memory alloys, NiTi and CuZnAl, where the reductions in stress intensity range were found to be lower than Ni2FeGa.

  11. Functional Characterization of a Novel Shape Memory Alloy

    Science.gov (United States)

    Collado, M.; Cabás, R.; San Juan, J.; López-Ferreño, I.

    2014-07-01

    A novel shape memory alloy (SMA) has been developed as an alternative to currently available alloys. This alloy, commercially known by its proprietary brand SMARQ, shows a higher working range of temperatures with respect to the SMA materials used until now in actuators, limited to environment temperatures below 90 °C. SMARQ is a high temperature SMA (HTSMA) based on a fully European material technology and production processes, which allows the manufacture of high quality products, with tuneable transformation temperatures up to 200 °C. Both, material and production processes have been evaluated for its use in space applications. A full characterization test campaign has been completed in order to obtain the material properties and check its suitability to be used as active material in space actuators. In order to perform the functional characterization of the material, it has been considered as the key element of a basic SMA actuator, consisting in the SMA wire and the mechanical and electrical interfaces. The functional tests presented in this work have been focused on the actuator behavior when heated by means of an electrical current. Alloy composition has been adjusted in order to match a transition temperature (As) of +145 °C, which satisfies the application requirements of operating temperatures in the range of -70 and +125 °C. Details of the tests and results of the characterization test campaign, focused in the material unique properties for their use in actuators, will be presented in this work. Some application examples in the field of space mechanisms and actuators, currently under development, will be summarized as part of this work, demonstrating the technology suitability as active material for space actuators.

  12. Several Issues in the Development of Ti-Nb-Based Shape Memory Alloys

    Science.gov (United States)

    Kim, Hee Young; Miyazaki, Shuichi

    2016-12-01

    Ni-free Ti-based shape memory alloys, particularly Ti-Nb-based alloys, have attracted increasing attraction since the early 2000s due to their wide application potentials in biomedical fields. Recently, there has been significant progress in understanding the martensitic transformation behavior of Ti-Nb-based alloys and many novel superelastic alloys have been developed. The superelastic properties of Ti-Nb-based alloys have been remarkably improved through the optimization of alloying elements and microstructure control. In this paper, in order to explore and establish the alloy design strategy, several important issues in the development of Ti-Nb-based shape memory alloys are reviewed. Particularly, the effects of alloying elements on the martensitic transformation temperature and the transformation strain are analyzed. The effects of omega phase and texture on the superelastic properties are also discussed.

  13. Effect of thermal exposure on mechanical properties hypo eutectic aerospace grade aluminium-silicon alloy

    Science.gov (United States)

    Nagesh Kumar, R.; Ram Prabhu, T.; Siddaraju, C.

    2016-09-01

    The effect of thermal exposure on the mechanical properties of a C355.0 aerospace grade aluminum-silicon alloy (5% Si - 1.2% Cu - 0.5% Mg) was investigated in the present study. The alloy specimens were subjected to T6 (solution treatment and artificial ageing treatment) temper treatment to enhance the strength properties through precipitation hardening. The T6 temper treatment involved solution heat treatment at 520oC for 6h, followed by water quenching and ageing at 150oC. After the heat treatment, the specimens were exposed to various temperatures (50oC, 100oC, 150oC, 200oC and 250oC) for 5 and 10 h to study the structural applications of this alloy to the various Mach number military aircrafts. After the thermal exposure, specimens were tested for tensile, hardness and impact properties (Charpy). The microstructure of the thermal exposed specimens was examined in the optical microscopes and correlated with the mechanical properties results. In summary, an increase of exposure time has a different effect on the tensile and hardness properties of the alloy. For the exposure time 5h, the tensile and hardness properties increase upto 100oC and later decrease with an increase of temperature. In contrast, the tensile and hardness properties linearly decrease with an increase of temperature. Several factors such as matrix grain growth, diffusion rate, Si particles size and distribution, precipitate stability play a key role on deciding the tensile properties of the alloy. Comparing the relative effects of temperature and time, the temperature effects dominate more in deteriorating tensile properties of the alloy. There are no effects of exposure temperature and/or time on the impact properties of the alloy.

  14. NUMERICAL SIMULATION OF INDUCTION SKULL MELTING PROCESS FOR TITANIUM-ALUMINIUM BASE ALLOY

    Institute of Scientific and Technical Information of China (English)

    Z.Y. Chen; L.J. Xu; F.T. Kong; Q. Shu; Y.Y. Chen

    2004-01-01

    The mathematics model for temperature field of water-cooling copper crucible induction skull melting process was established. The program for simulating temperature field of melting process was developed with finite element method. The temperature field of the melting process for Ti-47Al-2Cr-2Nb alloy was calculated. During melting period, the temperature is raised gradually along radius augmentation direction. The elements of the charge near the crucible wall are molten first. The center elements of the charge are molten last. The melting time of the center element is just that of all the charge melting. The melting time of Ti-47Al-2Cr-2Nb alloy is 15min. In which, the charge was heated by low power 80kW for 9min and by high power 300kW for 6min. When melting Ti-47Al-2Cr-2Nb alloy,the loading power is nearly direct proportion to melt temperature. Increasing loading power may raise melt temperature. The best melting power of Ti-47Al-2Cr-2Nb alloy is 305-310kW. This is identical with the melting test and has guidance sense to the melting process of actual titanium alloy.

  15. Effect of chemical component on shape memory effect of Fe-Mn-Si-Ni-C-RE shape memory alloy

    Institute of Scientific and Technical Information of China (English)

    Naichao Si; Zhihong Jia; Longbiao Qi

    2004-01-01

    Effect of chemical component on shape memory effect (SME) of Fe-Mn-Si-Ni-C-RE shape memory alloys was studied by bent measurement, thermal cycle training, SEM etc. Results of study indicate that the alloys with high Mn content (25%) appeare better SME, especially in lower strain. SME improves evidently when Si is higher content, especially it′s range from 3% up to 4%.But brittleness of Fe-Mn-Si-Ni-C-RE alloy increases by increasing the Si content. SME of the alloy is weakening gradually as carbon content increases under small strain (3%). But in the condition of large strain (above 6%), SME of the alloy whose carbon content ranges from 0.1% to 0.12% shows small decreasing range, especially of alloy with the addition of compound RE.

  16. Determination of Aluminium in lead-calcium-aluminium ternary alloy by chrome azurol Sphotometry%铬天青S光度法测定铅钙铝三元合金中铝

    Institute of Scientific and Technical Information of China (English)

    丁林立

    2001-01-01

    In the medium of hexamethylenetetramine buffer solution(pH 5-6) aluminium reacts with chrome azurol S to produce a water dissoluble purple complex.The absorption maximeum is at 545nm. This method has higher senitivity and better repeatability than that aluminon method. The proposed method is suitable for the determination of aluminium in the range of 0.01%-5% in Lead-Calcium-aluminium ternary alloy.%在六次甲基四胺缓冲溶液(pH5~6)介质中,铝与铬天青S生成 水溶性的紫红色络合物,其λmax=545nm。本法较铝试剂法具有较高 的灵敏度,并重复性好,适用于铅钙铝三元合金中0.01%~5%铝的 测定。

  17. Investigations on temperature distribution in welding of Aluminium alloys to steel using FEM

    Directory of Open Access Journals (Sweden)

    K. S. Ashraff Ali

    2015-01-01

    Full Text Available This research study focuses on the objective to establish an analytical model for determining the thermal distribution during friction stir welding (FSW, based on different assumptions of the contact condition between the rotating tool surface and the weld piece. The material flow and heat generation are characterized by the contact conditions at the interface, and are described as sliding, sticking or partial sliding/sticking. The analytical expression for the heat generation is a modification of previous analytical models known from the literature and accounts for both conical surfaces and different contact conditions. Aluminium metal matrix composites and steel 304 (dissimilar material joining is being used for this study. Three dimensional Finite Element Models have been developed to visualize the temperature distribution across the butt ends of the plates. The results are validated with the experimental results reported in the literature. The result reveals that there exists a good coherence between experimental and simulated results.

  18. Effects of as-cast and wrought Cobalt-Chrome-Molybdenum and Titanium-Aluminium-Vanadium alloys on cytokine gene expression and protein secretion in J774A.1 macrophages

    DEFF Research Database (Denmark)

    Jakobsen, Stig Storgaard; Larsen, Agnete; Stoltenberg, Meredin

    2007-01-01

    to the metal implant and wear-products. The aim of the present study was to compare surfaces of as-cast and wrought Cobalt-Chrome-Molybdenum (CoCrMo) alloys and Titanium-Aluminium-Vanadium (TiAlV) alloy when incubated with mouse macrophage J774A.1 cell cultures. Changes in pro- and anti-inflammatory cytokines...

  19. Comparison of modification with strontium and the refining with antimony in A 356 aluminium alloys; Comparacao entre a modificacao com estroncio e o refino com antimonio em ligas de aluminio a 356

    Energy Technology Data Exchange (ETDEWEB)

    Fuoco, Ricardo; Correa, Edison Roberto; Correa, Alzira V.O.; Bocalini Junior, Mario

    1992-12-31

    Strontium and Antimony treated A356 aluminium alloy samples were metallographically characterized in the as cast and solution and aged conditions. Antimony treated alloy has shown slower spheroidizing kinetics of the Silicon particles during solution treatment, lower porosity level and higher tensile strength and elongation than Strontium treated one. (author) 26 refs., 13 figs., 2 tabs.

  20. ZL101泡沫铝合金制备技术研究%Study on Preparation Technology of ZL101 Foamed Aluminium Alloy

    Institute of Scientific and Technical Information of China (English)

    李敬民; 周丹晨; 刘建辉; 黄姝珂

    2011-01-01

    以ZL101为基体材料,利用熔体发泡法制备泡沫铝合金,通过控制增粘温度、增粘物质和发泡物质的加入方式、发泡温度等关键参数获得稳定的制备工艺参数.实验结果表明,在660℃增粘效果要好于在700℃以上增粘;TiH2采用铝箔包裹方式加入可以有效减少加入过程的烧损量;加入发泡剂过程中使用带有下旋压力的双层折叶搅拌浆有利于将TiH2快速分散均匀和减小泡沫铝底部实心层;发泡温度为645℃时可以获得孔径较均匀的泡沫铝合金.%ZL101 foamed aluminium alloy was prepared by melt foaming method. The stabilized technological parameters was got by controlling the key factors such as the temperature of adding viscosity increaser, the way of adding viscosity increaser and blister, the temperature of foaming and so on. The results show that adding viscosity increaser at 660 ℃ is better than above 700 ℃. Packed TiH2 with aluminium foil is effective to reduce TiH2 burning loss. It is useful to break up powder of TiH2 quickly and decrease the solid thickness of foamed aluminium alloy using double-deck stirring paddle with downward stress. When the foaming temperature is 645 ℃, it could get uniform aperture aluminium alloy.

  1. Study of Pitting Corrosion Behavior of FSW weldments of AA6101- T6 Aluminium Alloy

    Directory of Open Access Journals (Sweden)

    L.V. Kamble

    2015-09-01

    Full Text Available Friction Stir Welding (FSW is a promising solid state joining process widely used generally for Al alloys, especially in aerospace, marine and automobile applications. In present work, the microstructure and corrosion behavior of friction stir welded AA6101 T6 Al alloy is studied. The friction stir welding was carried using vertical milling machine with different tool rotational speeds and welding speeds. The microstructure at weld nugget or stir zone (SN, thermo-mechanically affected zone (TMAZ, heat affected zone (HAZ and base metal were observed using optical microscopy. The corrosion tests of base alloy and welded joints were carried out in 3.5% NaCl solution at temperature of 30º C. Corrosion rate and emf were determined using cyclic polarization measurement.

  2. Fracture performance of high strength steels, aluminium and magnesium alloys during plastic deformation

    Directory of Open Access Journals (Sweden)

    Yu Haiyan

    2015-01-01

    Full Text Available A series of uniaxial tension tests were performed for 5052 and 6061 aluminum alloys, AZ31B magnesium alloy, TRIP600 and DP600 steels, to obtain a better understanding of their fracture performance. Scanning electron microscope (SEM observation of the microstructure evolution was conducted. The dimple structure, orientation relationship between the fracture surface and tensile direction, necking behavior were analyzed. The fracture mechanism and fracture mode of each material was discussed in detail. The results show that TRIP600 steel is subject to a typical inter-granular ductile fracture combined by shear fracture. DP600 steel belongs to mainly ductility mixed with normal fracture. Both 5052 and 6061 aluminum alloys are subject to a mixed ductility fracture and brittle fracture. AA5052 and AA6061 belong to a typical shear fracture and a normal fracture, respectively. Magnesium AZ31B is typical of a brittle fracture combined with normal fracture.

  3. Structure and properties of sintered titanium alloyed with aluminium, molybdenum and oxygen

    Energy Technology Data Exchange (ETDEWEB)

    Anokhin, V.M.; Petrunko, A.N. [State Research and Design Titanium Institute, Zaporozhye (Ukraine); Ivasishin, O.M. [Institute for Metal Physics, National Academy of Sciences of Ukraine, 36 Vernadsky St, 142 Kiev (Ukraine)

    1998-03-15

    Titanium alloys of Ti-Al-Mo-O system were manufactured by blended elemental powder method using Ti, Al, Mo and TiO{sub 2} powders as starting materials. It was found that cold compaction pressure of 800 MPa followed by sintering at 1150-1200 C, for 4 h provided sufficient densification of titanium materials. Complete dissolution of alloying elements in the titanium matrix resulted in a good combination of mechanical properties. Examples of alloys chosen for possible application were Ti-(1.5-2.0)%Mo-0.7%TiO{sub 2} and Ti-2%Al-2%Mo. The latter has already been tried for manufacturing parts in automotive industry. (orig.) 3 refs.

  4. Galvanostatic response of AA2024 aluminium alloy in 3.5% NaCl solution

    Indian Academy of Sciences (India)

    U DONATUS; G E THOMPSON

    2016-10-01

    Galvanostatic responses of AA2024T3 alloy in de-aerated and naturally aerated 3.5% NaCl solution have been investigated. In the de-aerated condition, two distinct stages of polarization were revealed. From the first stage, the relationships between the pitting incubation time, pitting potential and applied current density for AA2024T3 alloy in the de-aerated condition were established. The curves in the aerated condition showed no particular incubation time-applied current density relationship.

  5. Behaviour and modelling of aluminium alloy AA6060 subjected to a wide range of strain rates and temperatures

    Directory of Open Access Journals (Sweden)

    Vilamosa Vincent

    2015-01-01

    Full Text Available The thermo-mechanical behaviour in tension of an as-cast and homogenized AA6060 alloy was investigated at a wide range of strains (the entire deformation process up to fracture, strain rates (0.01–750 s−1 and temperatures (20–350 ∘C. The tests at strain rates up to 1 s−1 were performed in a universal testing machine, while a split-Hopkinson tension bar (SHTB system was used for strain rates from 350 to 750 s−1. The samples were heated with an induction-based heating system. A typical feature of aluminium alloys at high temperatures is that necking occurs at a rather early stage of the deformation process. In order to determine the true stress-strain curve also after the onset of necking, all tests were instrumented with a digital camera. The experimental tests reveal that the AA6060 material has negligible strain-rate sensitivity (SRS for temperatures lower than 200 ∘C, while both yielding and work hardening exhibit a strong positive SRS at higher temperatures. The coupled strain-rate and temperature sensitivity is challenging to capture with most existing constitutive models. The paper presents an outline of a new semi-physical model that expresses the flow stress in terms of plastic strain, plastic strain rate and temperature. The parameters of the model were determined from the tests, and the stress-strain curves from the tests were compared with the predictions of the model. Good agreement was obtained over the entire strain rate and temperature range.

  6. Estimating multivariate response surface model with data outliers, case study in enhancing surface layer properties of an aircraft aluminium alloy

    Science.gov (United States)

    Widodo, Edy; Kariyam

    2017-03-01

    To determine the input variable settings that create the optimal compromise in response variable used Response Surface Methodology (RSM). There are three primary steps in the RSM problem, namely data collection, modelling, and optimization. In this study focused on the establishment of response surface models, using the assumption that the data produced is correct. Usually the response surface model parameters are estimated by OLS. However, this method is highly sensitive to outliers. Outliers can generate substantial residual and often affect the estimator models. Estimator models produced can be biased and could lead to errors in the determination of the optimal point of fact, that the main purpose of RSM is not reached. Meanwhile, in real life, the collected data often contain some response variable and a set of independent variables. Treat each response separately and apply a single response procedures can result in the wrong interpretation. So we need a development model for the multi-response case. Therefore, it takes a multivariate model of the response surface that is resistant to outliers. As an alternative, in this study discussed on M-estimation as a parameter estimator in multivariate response surface models containing outliers. As an illustration presented a case study on the experimental results to the enhancement of the surface layer of aluminium alloy air by shot peening.

  7. Microstructure and mechanical properties of similar and dissimilar joints of aluminium alloy and pure copper by friction stir welding

    Directory of Open Access Journals (Sweden)

    V.C. Sinha

    2016-09-01

    Full Text Available In the present study, the microstructure and mechanical properties of similar and dissimilar friction stir welded joints of aluminium alloy (AlA and pure copper (Cu were evaluated at variable tool rotational speeds from 150 to 900 rpm in steps of 150 rpm at 60 mm/min travel speed and constant tilt angle 2°. The interfacial microstructures of the joints were characterised by optical and scanning electron microscopy. The Al4Cu9, AlCu, Al2Cu and Al2Cu3 intermetallic compounds have been observed at the interface and stir zone region of dissimilar Al/Cu FSWed joints. Variation in the grain size was observed in the stir zone depending upon the heat input value. Axial force, traverse force and torque value were analysed with variation in tool rotational speed. Residual stresses were measured at the stir zone by X-ray diffraction technique. Maximum ultimate tensile strength of ∼75% of AlA strength for AlA–AlA joints has been obtained at 750 rpm and for Cu–Cu joint tensile strength of ∼100% of tensile strength of Cu was obtained at 300 rpm. However, for Cu–AlA joint when processed at 600 rpm tool rotational speed achieved maximum ultimate tensile strength of ∼77% of AlA.

  8. Impact resistance and hardness modelling of Aluminium alloy welds using square-headed friction-stir welding tool

    Science.gov (United States)

    Sudhakar, U.; Srinivas, J., Dr.

    2016-02-01

    This paper proposes modelling and optimization issues relating to friction-stir welding process of aluminium alloys. A specially prepared SS tool of square headed pin profile with cylindrical shoulder is used with a vertical milling machine. Effects of process variables including tool rotation and tool velocity on the weld performance are studied in terms of impact strength and hardness. Three different rotational motions and three welding speeds (feeds) of tool are considered at constant axial load (depth of cut) condition and altogether nine experiments are conducted on a vertical milling machine with specially prepared fixture. Each weld sample is then tested for its impact strength (IS) and hardness independently. A model is developed to correlate the relations between the hardness/impact strength with tool rotation and weld speed using neural networks. The optimized process conditions are predicted to improvise the impact strength and hardness of the weld. Further, the morphology of the weld is studied using SEM to know the material flow characteristics.

  9. Effect of Processing Parameters on the Protective Quality of Electroless Nickel-Phosphorus on Cast Aluminium Alloy

    Directory of Open Access Journals (Sweden)

    Olawale Olarewaju Ajibola

    2015-01-01

    Full Text Available The effects of temperature, pH, and time variations on the protective amount and quality of electroless nickel (EN deposition on cast aluminium alloy (CAA substrates were studied. The temperature, pH, and plating time were varied while the surface condition of the substrate was kept constant in acid or alkaline bath. Within solution pH of 5.0–5.5 range, the best quality is obtained in acid solution pH of 5.2. At lower pH (5.0–5.1, good adhesion characterised the EN deposition. Within the range of plating solution pH of 7.0 to 11.5, the highest quantity and quality of EN deposition are obtained on CAA substrate in solution pH of 10.5. It is characterised with few pores and discontinuous metallic EN film. The quantity of EN deposition is time dependent, whereas the adhesion and brightness are not time controlled. The best fit models were developed from the trends of result data obtained from the experiments. The surface morphologies and the chemical composition of the coating were studied using the Jeol JSM-7600F field emission scanning electron microscope.

  10. Experimental investigation on the effects of cooling system on surface quality in high speed milling of an aluminium alloy

    Science.gov (United States)

    Chirita, B.; Tampu, N. C.; Brabie, G.; Radu, M. C.

    2016-08-01

    Surface quality is often an important feature of industrial products, not only from the impact it has on the aesthetic aspect but also for the functional role of the parts. High quality surface increases corrosion resistance, assures a longer life cycle for the product and lowers the wear. For a machined part, surface quality is influenced by a series of factors such as the material of the part, the process type, tool geometry, cutting parameters or the cooling system. The choice of the cooling system is especially important, taking into account that the proper conditions will not only assure a superior surface quality, but will also lower the costs and reduce the environmental impact and health risks. The present study aims to investigate the performance of the cooling system and the effect of the cutting parameters on the characteristics of the surfaces resulted from high speed face milling of some parts made of Al 7050-T7451 aluminium alloy. Dry cutting conditions and minimum quantity lubrication (MQL) where used. The results were analysed using analysis of variance (ANOVA).

  11. Effects of cathodic voltages on structure and wear resistance of plasma electrolytic oxidation coatings formed on aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Li, Qingbiao [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); School of Science, Lanzhou University of Technology, Lanzhou 730050 (China); Liang, Jun, E-mail: jliang@licp.cas.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Liu, Baixing; Peng, Zhenjun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Wang, Qing [School of Science, Lanzhou University of Technology, Lanzhou 730050 (China)

    2014-04-01

    Highlights: • The PEO coating growth rate increased with the cathodic voltage increasing. • Higher cathodic voltage resulted in more compact coating structure. • The compact structure led to low surface roughness and high wear resistance. - Abstract: Plasma electrolytic oxidation (PEO) coatings were prepared on aluminium alloy using pulsed bipolar power supply at constant anodic voltage and different cathodic voltages. The samples were prepared to attain the same coating thickness by adjusting the processing time. The scanning electron microscope (SEM), energy dispersive spectrometer (EDS), X-ray diffraction (XRD) and tribometer were employed to investigate the microstructure, element content, phase composition and wear resistance of the coatings respectively. It was found that the coating growth rate enhanced obviously and the coatings exhibited a more compact structure with thicker inner layer and lower surface roughness when the cathodic voltage increased. The coatings were mainly composed of crystalline γ-Al{sub 2}O{sub 3} and amorphous silicate oxides and their relative content changed with the cathodic voltage. The wear resistance of the coatings improved significantly with the increase of cathodic voltage.

  12. Effect of temperature and frequency of dynamic loading in the viscoelastic properties of aluminium alloy 7075-T6

    Energy Technology Data Exchange (ETDEWEB)

    Rojas, Jose I.; Aguiar, Albert; Crespo, Daniel [Escola d' Enginyeria de Telecomunicacio i Aeroespacial de Castelldefels (EPSC), Universitat Politecnica de Catalunya (UPC Barcelona Tech), Castelldefels, Barcelona (Spain)

    2011-11-15

    The viscoelastic response of a material offers an alternative method for analyzing its microstructure, phase transformations and fatigue behaviour. In this work, the viscoelastic properties of commercial aluminium alloy (AA) 7075-T6 are studied with a Dynamic-Mechanical Analyzer (DMA), and results are combined with Transmission Electron Microscopy (TEM) and Differential Scanning Calorimetry (DSC) data. In accordance with this analysis, we propose an analytical model for the storage modulus E' as a function of temperature, frequency of the dynamic loading and the concentration of Guinier-Preston Zones (GPZ). The latter parameter is obtained as a function of temperature after integration and fitting of the model. It is shown that the proposed model fits the experimental data for the storage modulus reasonably well in the prescribed region, and that this fact supports the hypothesis that the change in the storage modulus slope at about 130-160 C is due to GPZ decomposition. (copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  13. Study of Simulated Temperature of Butt Joint during Friction Stir Welding Of Aluminium Alloy by Using Hyperworks

    Directory of Open Access Journals (Sweden)

    Mohd Anees Siddiqui

    2015-01-01

    Full Text Available Friction stir welding (FSW is one of the latest welding technology that utilizes a special tool for generation of frictional heat in the work piece by its rotation due to which joining occurs without melting of metal. For this reason friction stir welding lies under the category of solid state joining. A part from experimental work, there is large space to work on simulation of FSW by using simulation tools. In the present paper, simulation of friction stir welding of aluminium alloy AA-6061 is done by using HyperWeld module of Altair HyperWorks. The virtual experiment of friction stir welding is conducted for variable tool rotational speeds with constant travelling speed and study of simulation results of variation in temperature distribution along the weld line of butt joint is done. The results of simulation shows that the temperature is symmetrically distributed along the weld line. It is observed that the maximum temperature along the weld line increases with the increase in rotational speed. It is also observed that the temperature at advancing side is greater that retreating side.

  14. Influence of process parameters on physical dimensions of AA6063 aluminium alloy coating on mild steel in friction surfacing

    Directory of Open Access Journals (Sweden)

    B. Vijaya Kumar

    2015-09-01

    Full Text Available An attempt is made in the present study to obtain the relationships among process parameters and physical dimensions of AA6063 aluminium alloy coating on IS2062 mild steel obtained through friction surfacing and their impact on strength and ductility of the coating. Factorial experimental design technique was used to investigate and select the parameter combination to achieve a coating with adequate strength and ductility. Spindle speed, axial force and table traverse speed were observed to be the most significant factors on physical dimensions. It was observed that the thickness of the coating decreased as the coating width increased. In addition, the width and thickness of the coatings are higher at low and high torques. At intermediate torque values, when the force is high, the width of the coating is high, and its thickness is thin; and when the force is low, the width and thickness are low. The interaction effect between axial force (F – table traverse speed (Vx and spindle speed (N – table traverse speed (Vx produced an increasing effect on coating width and thickness, but other interactions exhibited decreasing influence. It has also been observed that sound coatings could be obtained in a narrow set of parameter range as the substrate-coating materials are metallurgically incompatible and have a propensity to form brittle intermetallics.

  15. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-01-01

    and standard industrial test methods such as acetic acid salt spray (AASS) and filiform corrosion on commercial AA6060 alloy. Barrier properties of the film including adhesion were evaluated using tape test under wet and dry conditions. Electrochemical results showed reduced cathodic and anodic activity, while...

  16. Effect of united refining and modification on mechanical properties of A356 aluminium alloys

    Institute of Scientific and Technical Information of China (English)

    ZUO Xiu-rong; ZHONG Zhi-guo

    2006-01-01

    The refining and modification effect of Ti (from GRAI), B, Sr and RE (cerium-riched mixtures of rare earth) on the mechanical properties of A356 aluminum alloys under T5 and T6 treatment condition were studied by OM, SEM, EDAX, etc. It is found that the addition of RE to A356 alloys containing Ti and/or B and Sr makes strength and elongation increase in T6 treatment,but make elongation decrease in T5 treatment, at the same time, the long axis of α(Al) grain structure decreases and the mean diameters of silicon particles increase with RE additions increasing. Grain refining with 0.01%Ti plus 0.03% B makes the dendrite α(Al) grain structure transform into equiaxed structure, resulting in obvious increase of elongation percentage. The mean diameters of silicon particles in T5 treatment are smaller than that in T6 treatrnent. Roundness of silicon particles in T5 treatment is higher than that in T6 treatment. A356 alloys modified and refined with Ti, B and Sr obtain the best mechanical properties in T5 treatment,however, the alloys with Ti, B, RE and Sr additions obtain the best mechanical properties in T6 treatment.

  17. Structure and tensile/wear properties of microarc oxidation ceramic coatings on aluminium alloy

    Institute of Scientific and Technical Information of China (English)

    魏同波; 阎逢元; 刘维民; 田军

    2004-01-01

    Thick and hard ceramic coatings were prepared on the Al-Cu-Mg alloy by microarc oxidation in alkali-silicate electrolytic solution. The thickness and microhardness of the oxide coatings were measured. The influence of current density on the growth rate of the coating was examined. The microstructure and phase composition of the coatings were investigated by means of scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction. Moreover, the tensile strength of the Al alloy before and after microarc oxidation treatment were tested,and the fractography and morphology of the oxide coatings were observed using scanning electron microscope. It is found that the current density considerably influences the growth rate of the microarc oxidation coatings. The oxide coating is mainly composed of α-Al2 O3 and γ-Al2 O3, while high content of Si is observed in the superficial layer of the coating. The cross-section microhardness of 120 μm thick coating reaches the maximum at distance of 35 μm from the substrate/coating interface. The tensile strength and elongation of the coated Al alloy significantly decrease with increasing coating thickness. The microarc oxidation coatings greatly improve the wear resistance of Al alloy,but have high friction coefficient which changes in the range of 0.7 - 0.8. Under grease lubricating, friction coefficient is only 0.15 and wear loss is less than 1/10 of the loss under dry friction.

  18. Role of Si in Improving the Shape Recovery of FeMnSiCrNi Shape Memory Alloys

    Science.gov (United States)

    Maji, Bikas C.; Krishnan, Madangopal; Gouthama; Ray, R. K.

    2011-08-01

    The effect of Si addition on the microstructure and shape recovery of FeMnSiCrNi shape memory alloys has been studied. The microstructural observations revealed that in these alloys the microstructure remains single-phase austenite ( γ) up to 6 pct Si and, beyond that, becomes two-phase γ + δ ferrite. The Fe5Ni3Si2 type intermetallic phase starts appearing in the microstructure after 7 pct Si and makes these alloys brittle. Silicon addition does not affect the transformation temperature and mechanical properties of the γ phase until 6 pct, though the amount of shape recovery is observed to increase monotonically. Alloys having more than 6 pct Si show poor recovery due to the formation of δ-ferrite. The shape memory effect (SME) in these alloys is essentially due to the γ to stress-induced ɛ martensite transformation, and the extent of recovery is proportional to the amount of stress-induced ɛ martensite. Alloys containing less than 4 pct and more than 6 pct Si exhibit poor recovery due to the formation of stress-induced α' martensite through γ- ɛ- α' transformation and the large volume fraction of δ-ferrite, respectively. Silicon addition decreases the stacking fault energy (SFE) and the shear modulus of these alloys and results in easy nucleation of stress-induced ɛ martensite; consequently, the amount of shape recovery is enhanced. The amount of athermal ɛ martensite formed during cooling is also observed to decrease with the increase in Si.

  19. Fabrication and modeling of shape memory alloy springs

    Science.gov (United States)

    Heidari, B.; Kadkhodaei, M.; Barati, M.; Karimzadeh, F.

    2016-12-01

    In this paper, shape memory alloy (SMA) helical springs are produced by shape setting two sets of NiTi (Ti-55.87 at% Ni) wires, one of which showing shape memory effect and another one showing pseudoelasticity at the ambient temperature. Different pitches as well as annealing temperatures are tried to investigate the effect of such parameters on the thermomechanical characteristics of the fabricated springs. Phase transformation temperatures of the products are measured by differential scanning calorimetry and are compared with those of the original wires. Compression tests are also carried out, and stiffness of each spring is determined. The desired pitches are so that a group of springs experiences phase transition during loading while the other does not. The former shows a varying stiffness upon the application of compression, but the latter acts as passive springs with a predetermined stiffness. Based on the von-Mises effective stress and strain, an enhanced one-dimensional constitutive model is further proposed to describe the shear stress-strain response within the coils of an SMA spring. The theoretically predicted force-displacement responses of the produced springs are shown to be in a reasonable agreement with the experimental results. Finally, effects of variations in geometric parameters on the axial force-displacement response of an SMA spring are investigated.

  20. Modiolus-Hugging Intracochlear Electrode Array with Shape Memory Alloy

    Directory of Open Access Journals (Sweden)

    Kyou Sik Min

    2013-01-01

    Full Text Available In the cochlear implant system, the distance between spiral ganglia and the electrodes within the volume of the scala tympani cavity significantly affects the efficiency of the electrical stimulation in terms of the threshold current level and spatial selectivity. Because the spiral ganglia are situated inside the modiolus, the central axis of the cochlea, it is desirable that the electrode array hugs the modiolus to minimize the distance between the electrodes and the ganglia. In the present study, we propose a shape-memory-alloy-(SMA- embedded intracochlear electrode which gives a straight electrode a curved modiolus-hugging shape using the restoration force of the SMA as triggered by resistive heating after insertion into the cochlea. An eight-channel ball-type electrode array is fabricated with an embedded titanium-nickel SMA backbone wire. It is demonstrated that the electrode array changes its shape in a transparent plastic human cochlear model. To verify the safe insertion of the electrode array into the human cochlea, the contact pressures during insertion at the electrode tip and the contact pressures over the electrode length after insertion were calculated using a 3D finite element analysis. The results indicate that the SMA-embedded electrode is functionally and mechanically feasible for clinical applications.

  1. Shape-Memory-Alloy-Based Deicing System Developed

    Science.gov (United States)

    1996-01-01

    Ice buildup on aircraft leading edge surfaces has historically been a problem. Most conventional deicing systems rely either on surface heating to melt the accreted ice or pneumatic surface inflation to mechanically debond the ice. Deicers that rely solely on surface heating require large amounts of power. Pneumatic deicers usually cannot remove thin layers of ice and lack durability. Thus, there is a need for an advanced, low-power ice protection system. As part of the NASA Small Business and Innovation Research (SBIR) program, Innovative Dynamics, Inc., developed an aircraft deicing system that utilizes the properties of Shape Memory Alloys (SMA). The SMA-based system has achieved promising improvements in energy efficiency and durability over more conventional deicers. When they are thermally activated, SMA materials change shape; this is analogous to a conventional thermal expansion. The thermal input is currently applied via conventional technology, but there are plans to implement a passive thermal input that is supplied from the energy transfer due to the formation of the ice itself. The actively powered deicer was tested in the NASA Lewis Icing Research Tunnel on a powered rotating rig in early 1995. The system showed promise, deicing both rime and glaze ice shapes as thin as 1/8 in. The first prototype SMA deicer reduced power usage by 45 percent over existing electrothermal systems. This prototype system was targeted for rotorcraft system development. However, there are current plans underway to develop a fixed-wing version of the deicer.

  2. Modiolus-hugging intracochlear electrode array with shape memory alloy.

    Science.gov (United States)

    Min, Kyou Sik; Jun, Sang Beom; Lim, Yoon Seob; Park, Se-Ik; Kim, Sung June

    2013-01-01

    In the cochlear implant system, the distance between spiral ganglia and the electrodes within the volume of the scala tympani cavity significantly affects the efficiency of the electrical stimulation in terms of the threshold current level and spatial selectivity. Because the spiral ganglia are situated inside the modiolus, the central axis of the cochlea, it is desirable that the electrode array hugs the modiolus to minimize the distance between the electrodes and the ganglia. In the present study, we propose a shape-memory-alloy-(SMA-) embedded intracochlear electrode which gives a straight electrode a curved modiolus-hugging shape using the restoration force of the SMA as triggered by resistive heating after insertion into the cochlea. An eight-channel ball-type electrode array is fabricated with an embedded titanium-nickel SMA backbone wire. It is demonstrated that the electrode array changes its shape in a transparent plastic human cochlear model. To verify the safe insertion of the electrode array into the human cochlea, the contact pressures during insertion at the electrode tip and the contact pressures over the electrode length after insertion were calculated using a 3D finite element analysis. The results indicate that the SMA-embedded electrode is functionally and mechanically feasible for clinical applications.

  3. Multiscale Characterization of Nickel Titanium Shape Memory Alloys

    Science.gov (United States)

    Gall, Keith

    Shape memory alloys were characterized by a variety of methods to investigate the relationship between microstructural phase transformation, macroscale deformation due to mechanical loading, material geometry, and initial material state. The major portion of the work is application of digital image correlation at several length scales to SMAs under mechanical loading. In addition, the connection between electrical resistance, stress, and strain was studied in NiTi wires. Finally, a new processing method was investigated to develop porous NiTi samples, which can be examined under DIC in future work. The phase transformation temperatures of a Nickel-Titanium based shape memory alloy (SMA) were initially evaluated under stress-free conditions by the differential scanning calorimetric (DSC) technique. Results show that the phase transformation temperature is significantly higher for transition from de-twinned martensite to austenite than from twinned martensite or R phase to austenite. To further examine transformation temperatures as a function of initial state a tensile test apparatus with in-situ electrical resistance (ER) measurements was used to evaluate the transformation properties of SMAs at a variety of stress levels and initial compositions. The results show that stress has a significant influence on the transformation of detwinned martensite, but a small influence on R phase and twinned martensite transformations. Electrical resistance changes linearly with strain during the transformations from both kinds of martensite to austenite. The linearity between ER and strain during the transformation from de-twinned martensite to austenite is not affected by the stress, facilitating application to control algorithms. A revised phase diagram is drawn to express these results. To better understand the nature of the local and global strain fields that accompany phase transformation in shape memory alloys (SMAs), here we use high resolution imaging together with image

  4. The Effect of Dynamic Compression on the Evolution of Microstructure in Aluminium and its Alloys

    Directory of Open Access Journals (Sweden)

    Leszczyńska-Madet B.

    2013-12-01

    Full Text Available W pracy przedstawiono wyniki badań mikrostruktury i wybranych właściwości polikrystalicznego aluminium i jego stopów: AlMg5, AlCu4Zr0.5, AlZn6Mg2.5CuZr ściskanych dynamicznie za pomocą młota spadowego. Próbki odkształcano w zakresie odkształceń rzeczywistych = 0-0.62 z prędkością odkształcenia z zakresu 1.77-6.06x102 s-1. Na tak odkształconych materiałach przeprowadzono pomiar mikrotwardości oraz badania mikrostruktury przy zastosowaniu transmisyjnego mikrosko- pu elektronowego (TEM i mikroskopu świetlnego (LM, dodatkowo przeprowadzono pomiar dezorientacji w mikroobszarach metodą linii Kikuchiego przy zastosowaniu oprogramowania KILIN. Cechą charakterystyczną mikrostruktury badanych materiałów były licznie obserwowane pasma i pasma ścinania. Wyniki uzyskane przy zastosowaniu transmisyjnego mikroskopu elektronowego dowiodły występowania licznych mikropasm i mikro- pasm ścinania, które w zależności od materiału przebiegały na tle różnych układów dyslokacyjnych. Obserwowane mikropasma wykazywały dużą dezorientację względem osnowy. Stwierdzono wzajemnie przecinanie się mikropasm. W zakresie wyższych wartości odkształcenia, mikropasma wypełniały niemal całą objętość próbek. Zaobserwowano zależność zmniejszania się średniej szerokości i mikropasm wraz ze wzrostem wielkości odkształcenia i prędkości odkształcenia. Praca miała na celu określenie wpływu prędkości odkształcenia (1.77x10' - 6.06xl02s_1 na możliwość rozdrobnienia mikrostruktury polikrystalicznego aluminium A199.5 i jego stopów (AlMg5, AlCu4Zr0.5, AlZn6Mg2.5CuZr odkształcanych w procesie dynamicznego ściskania za pomocą młota spadowego.

  5. Effect of nitrocarburizing on shape of titanium alloy parts

    Energy Technology Data Exchange (ETDEWEB)

    Clark, E.A.

    1993-09-27

    Components are being developed for plutonium casting in support of Lawrence Livermore National Laboratory. A vendor used a proprietary process to grow a nitrocarburized surface layer on a titanium alloy shot sleeve to be used in a prototype die casting machine. The shot sleeve was significantly out-of-round upon return from the vendor and could not be used. Purpose of this study was to determine whether the shape change could have been caused by this surface treatment. Visual observation of disk and ring samples exposed first to surface treatment alone temperature and then the actual nitrocarburizing environment revealed no gross warping in either case. Dimension measurements of each sample before and after both the thermal treatment and the nitrocarburizing revealed no significant changes. Visual examination of the shot sleeve revealed a surface flaw likely made during handling after machining at SRS and before the part was nitrocarburized. The out-of-roundness of the shot sleeve could be related to the damage observed on the surface, but the possibility of warping during the nitrocarburizing cannot be excluded. Nitrocarburization should remain a candidate method to protect titanium alloys from molten metals.

  6. Performance of a base isolator with shape memory alloy bars

    Institute of Scientific and Technical Information of China (English)

    Fabio Casciati; Lucia Faravelli; Karim Hamdaoui

    2007-01-01

    A new and innovative base isolation device is introduced in this paper based on extensive research carried out by the authors and their co-workers.A prototype of the device was built and experimentally tested on the shaking table.The new base isolation device consists of two disks,one vertical cylinder with an upper enlargement sustained by three horizontal cantilevers,and at least three inclined shape memory alloy(SMA) bars.The role of the SMA bars is to limit the relative motion between the base and the superstructure,to dissipate energy by their super-elastic constitutive law and to guarantee the re-centring of the device.To verify the expected performance,a prototype was built and tested under sinusoidal waves of displacement of increasing frequency with different amplitudes.It is shown that the main feature of the proposed base isolation device is that for cyclic loading,the super-elastic behavior of the alloy results in wide load-displacement loops,where a large amount of energy is dissipated.

  7. Fabrication of silicon-based shape memory alloy micro-actuators

    Science.gov (United States)

    Johnson, A. David; Busch, John D.; Ray, Curtis A.; Sloan, Charles L.

    1992-01-01

    Thin film shape memory alloy has been integrated with silicon in a new actuation mechanism for microelectromechanical systems. This paper compares nickel-titanium film with other actuators, describes recent results of chemical milling processes developed to fabricate shape memory alloy microactuators in silicon, and describes simple actuation mechanisms which have been fabricated and tested.

  8. Using Shape Memory Alloys: A Dynamic Data Driven Approach

    KAUST Repository

    Douglas, Craig C.

    2013-06-01

    Shape Memory Alloys (SMAs) are capable of changing their crystallographic structure due to changes of either stress or temperature. SMAs are used in a number of aerospace devices and are required in some devices in exotic environments. We are developing dynamic data driven application system (DDDAS) tools to monitor and change SMAs in real time for delivering payloads by aerospace vehicles. We must be able to turn on and off the sensors and heating units, change the stress on the SMA, monitor on-line data streams, change scales based on incoming data, and control what type of data is generated. The application must have the capability to be run and steered remotely as an unmanned feedback control loop.

  9. Shape memory alloy actuated adaptive exhaust nozzle for jet engine

    Science.gov (United States)

    Song, Gangbing (Inventor); Ma, Ning (Inventor)

    2009-01-01

    The proposed adaptive exhaust nozzle features an innovative use of the shape memory alloy (SMA) actuators for actively control of the opening area of the exhaust nozzle for jet engines. The SMA actuators remotely control the opening area of the exhaust nozzle through a set of mechanism. An important advantage of using SMA actuators is the reduction of weight of the actuator system for variable area exhaust nozzle. Another advantage is that the SMA actuator can be activated using the heat from the exhaust and eliminate the need of other energy source. A prototype has been designed and fabricated. The functionality of the proposed SMA actuated adaptive exhaust nozzle is verified in the open-loop tests.

  10. Application Of Shape Memory Alloy In Harvesto-Absorber System

    Directory of Open Access Journals (Sweden)

    Kęcik Krzysztof

    2015-09-01

    Full Text Available This paper presents a conception of the harvester-absorber system consisting of two parts. The first is the pendulum attached to the main system (oscillator, which is suspended on the linear damper and the nonlinear spring made of shape memory alloy. The spring is modelled as a polynomial function based on Landau–Ginzburg theory of phase transitions (similar as ferroelectric and ferromagnets. The obtained results show, that SMA element can increase harvesting energy level, while the absorber effect can be impaired (but not loss. Additionally, introducing SMA element causes changes in dynamics, introduces a new unstable solutions and bifurcations. The analysis was done by classical integration and continuation solution methods.

  11. Dynamical Jumps in a Shape Memory Alloy Oscillator

    Directory of Open Access Journals (Sweden)

    H. S. Oliveira

    2014-01-01

    Full Text Available The dynamical response of systems with shape memory alloy (SMA elements presents a rich behavior due to their intrinsic nonlinear characteristic. SMA’s nonlinear response is associated with both adaptive dissipation related to hysteretic behavior and huge changes in properties caused by phase transformations. These characteristics are attracting much technological interest in several scientific and engineering fields, varying from medical to aerospace applications. An important characteristic associated with dynamical response of SMA system is the jump phenomenon. Dynamical jumps result in abrupt changes in system behavior and its analysis is essential for a proper design of SMA systems. This paper discusses the nonlinear dynamics of a one degree of freedom SMA oscillator presenting pseudoelastic behavior and dynamical jumps. Numerical simulations show different aspects of this kind of behavior, illustrating its importance for a proper understanding of nonlinear dynamics of SMA systems.

  12. Thermally activated retainer means utilizing shape memory alloy

    Science.gov (United States)

    Grimaldi, Margaret E. (Inventor); Hartz, Leslie S. (Inventor)

    1993-01-01

    A retainer member suitable for retaining a gap filler placed in gaps between adjacent tile members is presented. One edge of the retainer member may be attached to the gap filler and another edge may be provided with a plurality of tab members which in an intermediate position do not interfere with placement or removal of the gap filler between tile members. The retainer member may be fabricated from a shape memory alloy which when heated to a specified memory temperature will thermally activate the tab members to predetermined memory positions engaging the tile members to retain the gap filler in the gap. This invention has particular application to the thermal tiles on space vehicles such as the Space Shuttle Orbiter.

  13. Shape memory alloy heat engines and energy harvesting systems

    Energy Technology Data Exchange (ETDEWEB)

    Browne, Alan L; Johnson, Nancy L; Shaw, John Andrew; Churchill, Christopher Burton; Keefe, Andrew C; McKnight, Geoffrey P; Alexander, Paul W; Herrera, Guillermo A; Yates, James Ryan; Brown, Jeffrey W

    2014-09-30

    A heat engine includes a first rotatable pulley and a second rotatable pulley spaced from the first rotatable pulley. A shape memory alloy (SMA) element is disposed about respective portions of the pulleys at an SMA pulley ratio. The SMA element includes a first wire, a second wire, and a matrix joining the first wire and the second wire. The first wire and the second wire are in contact with the pulleys, but the matrix is not in contact with the pulleys. A timing cable is disposed about respective portions of the pulleys at a timing pulley ratio, which is different than the SMA pulley ratio. The SMA element converts a thermal energy gradient between the hot region and the cold region into mechanical energy.

  14. Simulation of grain size effects in nanocrystalline shape memory alloys

    Science.gov (United States)

    Ahluwalia, Rajeev; Quek, Siu Sin; Wu, David T.

    2015-06-01

    Recently, it has been demonstrated that martensitic transformation in nanocrystalline shape memory alloys can be suppressed for small grain sizes. Motivated by these results, we study the grain size dependence of martensitic transformations and stress-strain response of nanocrystalline shape memory alloys within the framework of the Ginzburg-Landau (GL) theory. A GL model for a square to rectangle transformation in polycrystals is extended to account for grain boundary effects. We propose that an inhibition of the transformation in grain boundary regions can occur, if the grain boundary energy of the martensite is higher than that of the austenite phase. We show that this inhibition of transformation in grain boundary regions has a strong influence on domain patterns inside grains. Although the transformation is inhibited only at the grain boundaries, it leads to a suppression of the transformation even inside the grains as grain size is decreased. In fact, below a critical grain size, the transformation can be completely suppressed. We explain these results in terms of the extra strain gradient cost associated with grain boundaries, when the transformation is inhibited at grain boundaries. On the other hand, no significant size effects are observed when transformation is not inhibited at grain boundaries. We also study the grain size dependence of the stress strain curve. It is found that when the transformation is inhibited at grain boundaries, a significant reduction in the hysteresis associated with stress-strain curves during the loading-unloading cycles is observed. The hysteresis for this situation reduces even further as the grain size is reduced, which is consistent with recent experiments. The simulations also demonstrate that the mechanical behavior is influenced by inter-granular interactions and the local microstructural neighbourhood of a grain has a stronger influence than the orientation of the grain itself.

  15. Corrosion behaviour of ion implanted aluminium alloy in 0.1 M NaCl electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Chu, J.W.; Evans, P.J. [Australian Nuclear Science and Technology Organisation, Lucas Heights, NSW (Australia); Sood, D.K. [Royal Melbourne Inst. of Tech., VIC (Australia)

    1993-12-31

    Aluminum and its alloys are widely used in industry because of their light weight, high strength and good corrosion resistance which is due to the formation of a protective oxide layer. However, under saline conditions such as those encountered in marine environments, this group of metals are vulnerable to localised degradation in the form of pitting corrosion. This type of corrosion involves the adsorption of an anion, such as chlorine, at the oxide solution interface. Ion implantation of metal ions has been shown to improve the corrosion resistance of a variety of materials. This effect occurs : when the implanted species reduces anion adsorption thereby decreasing the corrosion rate. In this paper we report on the pitting behavior of Ti implanted 2011 Al alloy in dilute sodium chloride solution. The Ti implanted surfaces exhibited an increased pitting potential and a reduced oxygen uptake. 5 refs., 3 figs.

  16. Continuous sodium modification of nearly-eutectic aluminium alloys. Part II. Experimental studiem

    Directory of Open Access Journals (Sweden)

    Białobrzeski A.

    2007-01-01

    Full Text Available One of the possible means of continuous sodium modification of nearly-eutectic alloys may be continuous electrolysis of sodium compounds (salts, taking place directly in metal bath (in the crucible. For this process it is necessary to use a solid electrolyte conducting sodium ions. Under the effect of the applied direct current voltage, sodium salt placed in a retort made from the solid electrolyte undergoes dissociation, and next - electrolysis. The retort is immersed in liquid metal. The anode is sodium salt, at that temperature occurring in liquid state, connected to the direct current source through, e.g. a graphite electrode, while cathode is the liquid metal. Sodium ions formed during the sodium salt dissociation and electrolysis are transported through the wall of the solid electrolyte (the material of the retort and in contact with liquid alloy acting as a cathode, they are passing into atomic state, modifying the metal bath.

  17. Researches and studies regarding brazed aluminium alloys microstructure used in aeronautic industry

    Directory of Open Access Journals (Sweden)

    A. Dimitrescu

    2015-04-01

    Full Text Available Brazing is applied to the merge of the pieces which are most required, tensile strength of the solder can reach high values. By brazing there can be assembled pieces of most metals and ferrous and nonferrous alloys, with high melting temperature. This paper presents an analysis of the microstructure of materials from a brazed merge of aluminum alloy L103 which is often used to produce pieces of aeronautical industry. Brazing material was performed using several technologies, and after examination of the microstructure of materials from the merge area it was established as optimal technology the technology which consist of pickling in Aloclene 100 solution with the deposition of filler material on both sides of the base material and the use of spectral acetylene and neutral flame.

  18. EVOLUTION OF AS-CAST MICROSTRUCTURES OF 356 ALUMINIUM ALLOY CAST BY LIQUIDUS CASTING

    Institute of Scientific and Technical Information of China (English)

    J. Dong; G.M. Lu; J.Z. Cui; Z.H. Zhao

    2003-01-01

    A new method (liquidus casting) was used for 356 Al alloy semi-solid slurry mak-ing. The structures of 356 Al alloy cast by a Fe mould and semi-continuous castingmachine at different temperatures were investigated. How the globular grains formwas also discussed. The results show that either being cast by single Fe mould orsemi-continuous machine, the microstructures are not conventional dendrites but fineand net-globular grains. The average grain size is smaller than 30μm and suitableenough for thixoforming, meanwhile it can improve the mechanical properties of fol-lowing products. Under the suitable casting velocity and cooling intensity, most ofglobal grains prolong their global growth and collide with each other before dendriticgrowth because of the large amount of the nucleation sites.

  19. EVOLUTION OF AS—CAST MICROSTRUCTURES OF 356 ALUMINIUM ALLOY CAST BY LIQUIDUS CASTING

    Institute of Scientific and Technical Information of China (English)

    J.Dong; G.M.Lu; 等

    2003-01-01

    A new method (liquidus casting)was used for 356 Al alloy semi-solid slurry mak-ing.The structures of 356 Al alloy cast by a fe mould and semi-continuous casting machine at different temperatures were inves tigated.How the globular grains form was qlso discussed.The results show that either being cast by single Fe mould or semi-continuous machine,the microstructures are not conventional dendrites but fine and net-globular grains.The average grain size is smaller than 30μm and suitable enough for thixoforming,meanwhile it can improve the mechanical properties of fol-lowing products.Under the suitable casting velocity and cooling intensity,most of global grains prolong their global browth and collide with each other before dendritic growth because of the large amount of the nucleation sites.

  20. Study of corrosion of aluminium alloys of nuclear purity in ordinary water, пart one

    Directory of Open Access Journals (Sweden)

    Pešić Milan P.

    2004-01-01

    Full Text Available Effects of corrosion of aluminum alloys of nuclear purity in ordinary water of the spent fuel storage pool of the RA research reactor at VINČA Institute of Nuclear Sciences has been examined in the frame work of the International Atomic Energy Agency Coordinated Research Project "Corrosion of Research Reactor Aluminum-Clad Spent Fuel in Water" since 2002. The study presented in this paper comprises activities on determination and monitoring of chemical parameters and radio activity of water and sludge in the RA spent fuel storage pool and results of the initial study of corrosion effects obtained by visual examinations of surfaces of various coupons made of aluminum alloys of nuclear purity of the test racks exposed to the pool water for a period from six months to six years.

  1. Emission of nanoparticles during friction stir welding (FSW) of aluminium alloys.

    Science.gov (United States)

    Gomes, J F; Miranda, R M; Santos, T J; Carvalho, P A

    2014-01-01

    Friction stir welding (FSW) is now well established as a welding process capable of joining some different types of metallic materials, as it was (1) found to be a reliable and economical way of producing high quality welds, and (2) considered a "clean" welding process that does not involve fusion of metal, as is the case with other traditional welding processes. The aim of this study was to determine whether the emission of particles during FSW in the nanorange of the most commonly used aluminum (Al) alloys, AA 5083 and AA 6082, originated from the Al alloy itself due to friction of the welding tool against the item that was being welded. Another goal was to measure Al alloys in the alveolar deposited surface area during FSW. Nanoparticles dimensions were predominantly in the 40- and 70-nm range. This study demonstrated that microparticles were also emitted during FSW but due to tool wear. However, the biological relevance and toxic manifestations of these microparticles remain to be determined.

  2. Computational prediction of the refinement of oxide agglomerates in a physical conditioning process for molten aluminium alloy

    Science.gov (United States)

    Tong, M.; Jagarlapudi, S. C.; Patel, J. B.; Stone, I. C.; Fan, Z.; Browne, D. J.

    2015-06-01

    Physically conditioning molten scrap aluminium alloys using high shear processing (HSP) was recently found to be a promising technology for purification of contaminated alloys. HSP refines the solid oxide agglomerates in molten alloys, so that they can act as sites for the nucleation of Fe-rich intermetallic phases which can subsequently be removed by the downstream de-drossing process. In this paper, a computational modelling for predicting the evolution of size of oxide clusters during HSP is presented. We used CFD to predict the macroscopic flow features of the melt, and the resultant field predictions of temperature and melt shear rate were transferred to a population balance model (PBM) as its key inputs. The PBM is a macroscopic model that formulates the microscopic agglomeration and breakage of a population of a dispersed phase. Although it has been widely used to study conventional deoxidation of liquid metal, this is the first time that PBM has been used to simulate the melt conditioning process within a rotor/stator HSP device. We employed a method which discretizes the continuous profile of size of the dispersed phase into a collection of discrete bins of size, to solve the governing population balance equation for the size of agglomerates. A finite volume method was used to solve the continuity equation, the energy equation and the momentum equation. The overall computation was implemented mainly using the FLUENT module of ANSYS. The simulations showed that there is a relatively high melt shear rate between the stator and sweeping tips of the rotor blades. This high shear rate leads directly to significant fragmentation of the initially large oxide aggregates. Because the process of agglomeration is significantly slower than the breakage processes at the beginning of HSP, the mean size of oxide clusters decreases very rapidly. As the process of agglomeration gradually balances the process of breakage, the mean size of oxide clusters converges to a

  3. Two-way shape memory effect and its stability in Ti-Ni-Hf high temperature shape memory alloy

    Institute of Scientific and Technical Information of China (English)

    MENG Xiang-long; WU Ye; CAI Wei; ZHAO Lian-cheng

    2005-01-01

    The two-way shape memory effect (TWSME) in a Ti36 Ni49 Hf15 high temperature shape memory alloy (SMA) was systematically studied by bending tests. In the TiNiHf alloy, the martensite deformation is an effective method to get two-way shape memory effect even with a small deformation strain. The results indicate that the internal stress field formed by the bending deformation is in the direction of the preferentially oriented martensite variants formed during the bending deformation. Upon cooling the preferentially oriented martensite variants form under such an oriented stress field, which should be responsible for the generation of the two-way shape memory effect.Proper training process benefits the formation of the oriented stress field, resulting in the improvement of the twoway shape memory effect. A maximum TWSME of 0.88 % is obtained in the present alloy.

  4. Study on Cold Metal Transfer(CMT)Welding of Aluminium Alloy Sheet with Space Curve Weld%薄板铝合金空间曲线焊缝CMT焊接试验研究

    Institute of Scientific and Technical Information of China (English)

    田志杰; 熊林玉; 李延民; 周庆; 杜岩峰; 李鸣钺

    2015-01-01

    针对薄板铝合金三维曲线焊缝较大的残余应力和焊接变形,进行了冷金属过渡(CMT)无垫板自动焊试验研究,分析了电流、焊接速度、弧长修正、保护气流量对焊接过程的影响,进行了接头拉伸性能试验及焊缝微观组织研究,并焊接了变形小的产品。结果表明,利用合理的焊接参数,可实现厚度1.5 mm的5 A06铝合金的无垫板CMT焊接,焊缝成形稳定均匀,焊接接头抗拉强度值达到347 MPa,接头断裂位置在热影响区。无垫板CMT焊接技术可用于薄板铝合金空间曲线焊缝的焊接。%For the higher residual stress and distortion of aluminium alloy sheet with three-dimensional curve weld,no-liner plate auto-welding was studied.The effect of current,speed,arc voltage,gas flux were investigated.The tensile performance and microstructure of joint were determined.The product with little weld distortion was manufactured.The results show that 1 .5 mm thick 5 A06 aluminium alloy three-dimen-sional curve weld can be achieved by reasonable no-liner plate CMT parameters.The weld shape is stable and uniform,tensile strength reached 347 MPa,fracture occurred in HAZ.No-liner plate CMT welding technology can be used in space curve welding for the aluminium alloy sheet.

  5. INFLUENCE OF PROCESSING ON SHAPE MEMORY EFFECT OF Fe-Mn-Si-Ni-C-RE SHAPE MEMORY ALLOY

    Institute of Scientific and Technical Information of China (English)

    N.C. Si; Z.H. Jia; L.B. Qi

    2003-01-01

    Effect of carbon, compound RE, quenching temperature, pre-strain and recovery temperature on shape memory effect (SME) of Fe-Mn-Si-Ni-C-RE shape memory alloy was studied by bent measurement, thermal cycle training, SEM etc. It was shown that the grains of alloys addition with .compound RE became finer and SME increased evidently. SME of the alloy was weakening gradually as carbon content increased under small strain (3%o). But in the condition of large strain (more than 6%), SME of the alloy whose carbon content range from 0.1% to 0.12% showed small decreasing range, especially of alloy with the addition of compound RE. Results were also indicated that SME was improved by increasing quenching temperature (>1000℃). The amount of thermal induced martensite increased and the relative shape recovery ratio could be increased to more than 40% after 3-4 times thermal training. The relative shape recovery ratio decreased evidently depending on rising of pre-strain. Furthermore, because speed of martensite transition was extremely great under higher tempering temperature (more than 450℃), ε→γtransition completed in 1os meanwhile the relative shape recovery ratio of the alloy increased rapidly.

  6. Effects of magnetic field on the shape memory behavior of single and polycrystalline magnetic shape memory alloys

    Science.gov (United States)

    Turabi, Ali Sadi

    Shape memory alloys and polymers have been extensively researched recently because of their unique ability to recover large deformations. Shape memory polymers (SMPs) are able to recover large deformations compared to shape memory alloys (SMAs), although SMAs have higher strength and are able to generate more stress during recovery. This project focuses on procedure for fabrication and Finite Element Modeling (FEM) of a shape memory composite actuator. First, SMP was characterized to reveal its mechanical properties. Specifically, glass transition temperature, the effects of temperature and strain rate on compressive response and recovery properties of shape memory polymer were studied. Then, shape memory properties of a NiTi wire, including transformation temperatures and stress generation, were investigated. SMC actuator was fabricated by using epoxy based SMP and NiTi SMA wire. Experimental tests confirmed the reversible behavior of fabricated shape memory composites. (Abstract shortened by ProQuest.).

  7. Applications of Shape Memory Alloys for Neurology and Neuromuscular Rehabilitation

    Directory of Open Access Journals (Sweden)

    Simone Pittaccio

    2015-05-01

    Full Text Available Shape memory alloys (SMAs are a very promising class of metallic materials that display interesting nonlinear properties, such as pseudoelasticity (PE, shape memory effect (SME and damping capacity, due to high mechanical hysteresis and internal friction. Our group has applied SMA in the field of neuromuscular rehabilitation, designing some new devices based on the mentioned SMA properties: in particular, a new type of orthosis for spastic limb repositioning, which allows residual voluntary movement of the impaired limb and has no predetermined final target position, but follows and supports muscular elongation in a dynamic and compliant way. Considering patients in the sub-acute phase after a neurological lesion, and possibly bedridden, the paper presents a mobiliser for the ankle joint, which is designed exploiting the SME to provide passive exercise to the paretic lower limb. Two different SMA-based applications in the field of neuroscience are then presented, a guide and a limb mobiliser specially designed to be compatible with diagnostic instrumentations that impose rigid constraints in terms of electromagnetic compatibility and noise distortion. Finally, the paper discusses possible uses of these materials in the treatment of movement disorders, such as dystonia or hyperkinesia, where their dynamic characteristics can be advantageous.

  8. Bioinspired Soft Actuation System Using Shape Memory Alloys

    Directory of Open Access Journals (Sweden)

    Matteo Cianchetti

    2014-07-01

    Full Text Available Soft robotics requires technologies that are capable of generating forces even though the bodies are composed of very light, flexible and soft elements. A soft actuation mechanism was developed in this work, taking inspiration from the arm of the Octopus vulgaris, specifically from the muscular hydrostat which represents its constitutive muscular structure. On the basis of the authors’ previous works on shape memory alloy (SMA springs used as soft actuators, a specific arrangement of such SMA springs is presented, which is combined with a flexible braided sleeve featuring a conical shape and a motor-driven cable. This robot arm is able to perform tasks in water such as grasping, multi-bending gestures, shortening and elongation along its longitudinal axis. The whole structure of the arm is described in detail and experimental results on workspace, bending and grasping capabilities and generated forces are presented. Moreover, this paper demonstrates that it is possible to realize a self-contained octopus-like robotic arm with no rigid parts, highly adaptable and suitable to be mounted on underwater vehicles. Its softness allows interaction with all types of objects with very low risks of damage and limited safety issues, while at the same time producing relatively high forces when necessary.

  9. Modeling of thermomechanical response of porous shape memory alloys

    Science.gov (United States)

    Lagoudas, Dimitris C.; Entchev, Pavlin B.; Vandygriff, Eric L.; Qidwai, Muhammad A.; DeGiorgi, Virginia G.

    2000-06-01

    Shape memory alloys (SMAs) have emerged as a class of materials with unique thermal and mechanical properties that have found numerous applications in various engineering areas. While the shape memory and pseudoelasticity effects have been extensively studied, only a few studies have been done on the high capacity of energy dissipation of SMAs. Because of this property, SMAs hold the promise of making high-efficiency damping devices that are superior to those made of conventional materials. In addition to the energy absorption capability of the dense SMA material, porous SMAs offer the possibility of higher specific damping capacity under dynamic loading conditions, du to scattering of waves. Porous SMAs also offer the possibility of impedance matching by grading the porosity at connecting joints with other structural materials. As a first step, the focus of this work, is on establishing the static properties of porous SMA material. To accomplish this, a micromechanics-based analysis of the overall behavior of porous SMA is carried out. The porous SMA is modeled as a composite with SMA matrix, which is modeled using an incremental formulation, and pores as inhomogeneities of zero stiffness. The macroscopic constitutive behavior of the effective medium is established using the incremental More-Tanaka averaging method for a random distribution of pores, and a FEM analysis of a unit cell for a periodic arrangement of pores. Results form both analyses are compared under various loading conditions.

  10. Microstructure and composition of rare earth-transition metal-aluminium-magnesium alloys

    Directory of Open Access Journals (Sweden)

    Lia Maria Carlotti Zarpelon

    2008-03-01

    Full Text Available The determination of the microstructure and chemical composition of La0.7-xPr xMg0.3Al 0.3Mn0.4Co0.5 Ni3.8 (0 < x < 0.7 metal hydride alloys has been carried out using scanning electron microscopy (SEM, energy dispersive X ray analysis (EDX and X ray diffraction analysis (XRD. The substitution of La with Pr changed the grain structure from equiaxial to columnar. The relative atomic ratio of rare earth to (Al, Mn, Co, Ni in the matrix phase was 1:5 (LaNi5-type structure. Magnesium was detected only in two other phases present. A grey phase revealed 11 at.% Mg and the concentration ratios of other elements indicated the composition to be close to PrMgNi4. A dark phase was very heterogeneous in composition, attributed to the as-cast state of these alloys. The phases identified by XRD analysis in the La0.7Mg0.3Al0.3Mn0.4Co 0.5Ni3.8 alloy were: La(Ni,Co5, LaAl(Ni,Co4, La2(Ni,Co7 and AlMn(Ni,Co2. Praseodymium favors the formation of a phase with a PuNi3-type structure. Cobalt substituted Ni in the structures and yielded phases of the type: Pr(Ni,Co5 and Pr(Ni,Co3.

  11. [Comporison Sduty of Microstructure by Metallographicalk on the Polarized Light and Texture by XRD of CC 5083 and CC 5182 Aluminium Alloy after Cold Rolling and Recrystallization].

    Science.gov (United States)

    Chen, Ming-biao; Li, Yong-wei; Tan, Yuan-biao; Ma, Min; Wang, Xue-min; Liu, Wen-chang

    2015-03-01

    At present the study of relation between microstructure, texture and performance of CC 5083 aluminium alloy after cold tolling and recrystallization processes is still finitude. So that the use of the CC 5083 aluminium alloy be influenced. Be cased into electrical furnace, hot up with unlimited speed followed the furnace hot up to different temperature and annealed 2h respectively, and be cased into salt-beth furnace, hot up quickly to different temperature and annealed 30 min respectively for CC 5083 and CC 5182 aluminum alloy after cold roling with 91.5% reduction. The microstructure be watched use metallographic microscope, the texture be inspected by XRD. The start temperature of recrystallization and grain grow up temperature within annealing in the electric furnace of CC 5083 aluminum alloy board is 343 degrees C, and the shap of grain after grow up with long strip (the innovation point ); The start temperature of recrystallization within annealling in the salt bath furnace of CC 5083 is 343 degrees C. The start temperature and end temperature of recrystallization within annealling of CC 5083 and CC 5182 aluminum alloy is 371 degrees C. The grain grow up outstanding of cold rooled CC 5152 aluminum alloy after annealed with 454 degrees C in the electric furnace and salt bath furnace. The start temperature of grain grow up of CC 5083 alluminurn alloy annealed in the electric furnace and salt bath furnace respectively is higher than the start temperature of grain grow up of CC 5182 alluminum alloy annealed in the electric furnace and salt bath furnace respectively. The strat temperature of recrystallization grain grow up is higher than which annealled with other three manner annealing process. The recrystallization temperature of CC 5182 annealed in the salt bath furnace is higher than which annealed in the electric furnace. The recrystallization temperature of the surface layer of CC 5083 and CC 5182 aluminum alloy is higher than the inner layer (the innovation

  12. Effect of tool pin profile on microstructure and tensile properties of friction stir welded dissimilar AA 6061–AA 5086 aluminium alloy joints

    Directory of Open Access Journals (Sweden)

    M. Ilangovan

    2015-06-01

    Full Text Available Joints between two different grades of aluminium alloys are need of the hour in many light weight military structures. In this investigation, an attempt has been made to join the heat treatable (AA 6061 and non-heat treatable (AA 5086 aluminium alloys by friction stir welding (FSW process using three different tool pin profiles like straight cylindrical, taper cylindrical and threaded cylindrical. The microstructures of various regions were observed and analyzed by means of optical and scanning electron microscope. The tensile properties and microhardness were evaluated for the welded joint. From this investigation it is founded that the use of threaded pin profile of tool contributes to better flow of materials between two alloys and the generation of defect free stir zone. It also resulted in higher hardness values of 83 HV in the stir zone and higher tensile strength of 169 MPa compared to other two profiles. The increase in hardness is attributed to the formation of fine grains and intermetallics in the stir zone, and in addition, the reduced size of weaker regions, such as TMAZ and HAZ regions, results in higher tensile properties.

  13. Corrosion behavior of Cu-Ni-Ag-Al alloy anodes in aluminium electrolysis

    Institute of Scientific and Technical Information of China (English)

    徐君莉; 石忠宁; 邱竹贤

    2004-01-01

    The behavior of Cu-Ni-Ag-Al alloy used as anode for aluminum electrolysis was directly visualized in a two-compartment see-through cell during electrolysis, and its performances were tested at 850℃ in acidic electrolyte molten salts consisting of 39.3 % NaF-43.7 % AlF3-8 % NaCl-5 % CAF2-4 % Al2 O3 for 40 h in a laboratory cell. The results show that nascent oxygen oxidizes the anodic surface to form oxide film at the beginning of electrolysis. X-ray diffraction analysis of alloy surface show that the oxide film on the anodic surface consists of CuO, NiO, Al2O3,CuAl2 O4 and NiAl2 O4. However, SEM image shows the oxide film is porous, loose and easy to fall into electrolyte and to contaminate aluminum. The corrosion mechanism of metal anodes was analyzed.

  14. Corrosion of aluminium, stainless steels and AISI 680 nickel alloy in nitrogen-based fuels

    Energy Technology Data Exchange (ETDEWEB)

    Kap, I.; Starostin, M.; Shter, G.E.; Grader, G.S. [Department of Chemical Engineering, Technion-Israel Institute of Technology, Haifa (Israel)

    2012-07-15

    Nitrogen-based compounds can potentially be used as alternative non-carbon or low-carbon fuels. Nevertheless, the corrosion of construction materials at high temperatures and pressures in the presence of such fuel has not been reported yet. This work is focused on the corrosion of AISI Al 6061, 1005 carbon steel (CS), 304, 316L, 310 austenitic stainless steels (SS) and 680 nickel alloy in highly concentrated water solution of ammonium nitrate and urea (ANU). The corrosion at 50 C and ambient pressure and at 350 C and 20 bar was investigated to simulate storage and working conditions. Sodium chloride was added to the fuel (0-5 wt%) to simulate industrial fertilizers and accelerated corrosion environment. Heavy corrosion of CS was observed in ANU solution at 50 C, while Al 6061, 304 and 316L SS showed high resistance both to uniform and pitting corrosion in ANU containing 1% of sodium chloride. Addition of 5% sodium chloride caused pitting of Al 6061 but had no influence on the corrosion of SS. Tests in ANU at 350 C and 20 bar showed pitting on SS 304 and 316L and 680 nickel alloy. The highest corrosion resistance was found for SS 310 due to formation of stable oxide film on its surface. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  15. The effects of alloying elements Al and In on Ni-Mn-Ga shape memory alloys, from first principles.

    Science.gov (United States)

    Chen, Jie; Li, Yan; Shang, Jia-Xiang; Xu, Hui-Bin

    2009-01-28

    The electronic structures and formation energies of the Ni(9)Mn(4)Ga(3-x)Al(x) and Ni(9)Mn(4)Ga(3-x)In(x) alloys have been investigated using the first-principles pseudopotential plane-wave method based on density functional theory. The results show that both the austenite and martensite phases of Ni(9)Mn(4)Ga(3) alloy are stabilized by Al alloying, while they become unstable with In alloying. According to the partial density of states and structural energy analysis, different effects of Al and In alloying on the phase stability are mainly attributed to their chemical effects. The formation energy difference between the austenite and martensite phases decreases with Al or In alloying, correlating with the experimentally reported changes in martensitic transformation temperature. The shape factor plays an important role in the decrease of the formation energy difference.

  16. Pitting Corrosion of Cu-Zn-Al Shape Memory Alloy in Simulated Uterine Fluid

    Institute of Scientific and Technical Information of China (English)

    Bangyi CHEN; Chenghao LIANG; Daojun FU

    2005-01-01

    Electrochemical test technology and surface analysis method were employed to investigate the pitting corrosion of Cu-Zn-Al shape memory alloy in simulated uterine fluid. The results showed that the breakage of the breakingrenovating equilibrium of surface layers resulted in the pitting corrosion of Cu-Zn-Al shape memory alloy in simulated uterine fluid. The development of pitting corrosion was controlled by dissolution of surface layers. The critical pitting corrosion potential was 1.70 VsCE. The kinetics equation for the development of pitting corrosion for Cu-Zn-Al shape memory alloy in simulated uterine fluid was i0=465.68 t-0.5+1.5. Pitting appearances of pits could be two types: tortoise-shell, and anomaly abscess. Cl- ion facilitated the pitting corrosion of Cu-Zn-Al shape memory alloy by competing adsorption and concentrating on alloy surface at high positive potential.

  17. Study on hemocompatibility and corrosion behavior of ion implanted TiNi shape memory alloy and Co-based alloys.

    Science.gov (United States)

    Liang, Chenghao; Huang, Naibao

    2007-10-01

    Biomedical TiNi shape memory alloy and Co-based alloys were ion implanted, and corrosion resistance and hemocompatibility of these had been investigated with electrochemical method, dynamic clotting time, and hemolysis rate tests. The results indicated that the electrochemical stability and anodic polarization behavior of the materials were improved significantly after ion implantation. When TiNi, Co-based alloys were implanted Mo + C and Ti + C, respectively, the corrosion potentials were enhanced more than 200 mV, passive current densities decreased, and passive ranges were broadened. Dynamic clotting time of the ion implanted substances was prolonged and hemolysis rate decreased. All the results pointed out that corrosion resistance and hemocompatibility of the alloys were improved by ion implantation, and effects of dual implantation was better than that of C single implantation. X-ray diffraction analysis of the alloys after dual implantation revealed that TiC, Mo(2)C, Mo(9)Ti(4), and Mo appeared on the surface of TiNi alloy, and CoC(x), Co(3)Ti, TiC, and TiO on the surface of Co-based alloys. These phases dispersing on the alloy surface formed amorphous film, prevented dissolving of alloy elements and improved the corrosion resistance and hemocompatibility of the alloys.

  18. Phase composition, microstructure and microhardness of electroless nickel composite coating co-deposited with SiC on cast aluminium LM24 alloy substrate

    OpenAIRE

    2013-01-01

    Electroless Ni–P (EN) and composite Ni–P–SiC (ENC) coatings were developed on cast aluminium alloy substrate, LM24. The coating phase composition, microstructure and microhardness were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM) and microhardness tester, respectively, on as-plated and heat-treated specimens. The original microstructure of the Ni–P matrix is not affected by the inclusion of the hard particles SiC. No formation of Ni–Si phase was observed up t...

  19. Characterisation of phase composition, microstructure and microhardness of electroless nickel composite coating co-deposited with SiC on casting aluminium LM24 alloy substrate

    OpenAIRE

    2013-01-01

    Electroless Ni-P (EN) and composite Ni-P-SiC (ENC) coatings were developed on cast aluminium alloy, LM24. The coating phase composition, microstructure and microhardness were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM) and microhardness tester, respectively, on as-plated and heat-treated specimens. The original microstructure of the Ni-P matrix is not affected by the inclusion of the hard particles SiC. No formation of Ni-Si phase was observed upto 500°C of ...

  20. Porosity evolution in additively manufactured aluminium alloy during high temperature exposure

    Science.gov (United States)

    Bai, J.; Ding, H. L.; Gu, J. L.; Wang, X. S.; Qiu, H.

    2017-01-01

    A 2319 aluminum alloy is deposited by the Wire+Arc Additive Manufacturing technology with Cold Metal Transfer process. Porosity that are both existing in the as-deposited and as-heat treated state metal are revealed by optical microscopy and quantitatively analyzed. It explains the reason why the newly initiated pores are easily tend to gather between each layer around the fusion line zone for the WAAM metal after heat treatment. The inner morphology of the pores are demonstrated by Scanning Electron Microscopy. Porosity evolution and distribution during high temperature exposure are demonstrated. Thus two porosity growth and number increase mechanisms are proposed eventually, providing theoretical basis for related material design and process optimization.

  1. Effect of partition coefficient on microsegregation during solidification of aluminium alloys

    Institute of Scientific and Technical Information of China (English)

    MH Avazkonandeh-Gharavol; M Haddad-Sabzevar; H Fredriksson

    2014-01-01

    In the modeling of microsegregation, the partition coefficient is usually calculated using data from the equilibrium phase diagrams. The aim of this study was to experimentally and theoretically analyze the partition coefficient in binary aluminum-copper alloys. The sam-ples were analyzed by differential thermal analysis (DTA), which were melted and quenched from different temperatures during solidifica-tion. The mass fraction and composition of phases were measured by image processing and scanning electron microscopy (SEM) equipped with an energy-dispersive X-ray spectroscopy (EDS) unit. These data were used to calculate as the experimental partition coefficients with four different methods. The experimental and equilibrium partition coefficients were used to model the concentration profile in the primary phase. The modeling results show that the profiles calculated by the experimental partition coefficients are more consistent with the experi-mental profiles, compared to those calculated using the equilibrium partition coefficients.

  2. Effect of welding techniques on microstructure and mechanical properties of aluminium-lithium alloy welds

    Energy Technology Data Exchange (ETDEWEB)

    Madhusudhan Reddy, G.; Gokhale, A.A.; Saxena, V.K. [Defence Metallurgical Research Lab., Hyderabad (India); Prasad Rao, K.

    2000-07-01

    The tensile properties and fatigue crack growth behaviour of sheets of an Al-1.9Li-1.8Cu-1.0 Mg-0.1Zr alloy welded under different conditions were evaluated. The basic welding technique was constant current (CC) gas tungsten arc (GTA) welding. Two modifications viz. pulsed current (PC) and magnetic arc oscillation (AO) were introduced to study effects on microstructure and properties. Both PC and AO resulted in microstructural refinement in the fusion zone. The tensile residual stresses present in CC welds reduced when either PC or AO welding was used. The tensile strength and ductility increased, and fatigue crack growth rates lowered when PC or AO conditions replaced CC welding. (orig.)

  3. Vacuum Arc Melting Processes for Biomedical Ni-Ti Shape Memory Alloy

    Directory of Open Access Journals (Sweden)

    Tsai De-Chang

    2015-01-01

    Full Text Available This study primarily involved using a vacuum arc remelting (VAR process to prepare a nitinol shape-memory alloy with distinct ratios of alloy components (nitinol: 54.5 wt% to 57 wt%. An advantage of using the VAR process is the adoption of a water-cooled copper crucible, which effectively prevents crucible pollution and impurity infiltration. Optimising the melting production process enables control of the alloy component and facilitates a uniformly mixed compound during subsequent processing. This study involved purifying nickel and titanium and examining the characteristics of nitinol alloy after alloy melt, including its microstructure, mechanical properties, phase transition temperature, and chemical components.

  4. Use of Shape Memory Alloys in the Robust Control of Smart Structures

    Science.gov (United States)

    1993-08-01

    o.W w’,. Xi) 18 2.3.4 Phase Transformation and Shape Recovery In-TI alloys in a certain composition range have a FCC structure as a parent phase and...Alloy Films Alloys in the composition range of 15-30 at% thallium are known to have a face centered cubic( FCC ) structure as a parent phase which...24 Structure of as-deposited alloys In-TI alloys in a certain composition range have a face centered cubic( FCC ) structure as a parent phase and

  5. The effects of nickel-pigmented aluminium oxide selective coating over aluminium alloy on the optical properties and thermal efficiency of the selective absorber prepared by alternate and reverse periodic plating technique

    Energy Technology Data Exchange (ETDEWEB)

    Wazwaz, A. [Chemical Engineering Department, College of Engineering, Dhofar University, P.O. Box 2509, Postal Code 211, Salalah (Oman); Salmi, J. [Marion Technologies Nanomaterials, Nanostructured Materials and Ceramic Powders, Cap Delta - Parc Technologique, Delta Sud, F-09340 Verniolle (France); Bes, R. [CIRIMAT/LCMIE, Universite Paul Sabatier, 31062 Toulouse Cedex 4 (France)

    2010-08-15

    Diffused reflectance measurements and Kubelka-Munk values were studied. The effects of the alumina layer and the nickel content on the optical properties of the selective absorber were discussed. In general and with respect to aluminium alloy substrate, the diffused reflectance decreased by 85.25-91.42% ({+-}0.01%). The emissivity increased by a factor of 252.50-624.50 ({+-}0.01). The average absorptivity increased by a factor of 4.99-5.35 ({+-}0.01). The average thermal efficiency is increased by a factor of 4.51-4.80 ({+-}0.01). The sample of nickel content 60 {mu}g/cm{sup 2} was found to have the optimum optical properties as a good selective absorber. It has the highest solar selectivity by the two measurements. The range of hemispherical solar selectivity is 4.22-8.36 ({+-}0.01); while for average solar selectivity is 7.410-17.456 ({+-}0.001). We found that the thermal efficiency is increased by increasing the nickel content to a certain limit (60 {mu}g/cm{sup 2}) then it decreased after this limit due to the increase in the emissivity. Also, the total hemispherical optical properties are accordance with the averaged optical properties obtained from diffused reflectance measurements over the solar range. The nickel-pigmented aluminium oxide is one of the best selective absorbers for the photo thermal conversion and it is of high durability. (author)

  6. Nonlinear angle control of a sectioned airfoil by using shape memory alloys

    Directory of Open Access Journals (Sweden)

    Abreu G.

    2014-01-01

    Full Text Available The present work illustrates an application of shape memory alloys and nonlinear controller applied to the active angular control of a sectioned airfoil. The main objective of the proposed control system is to modify the shape of the profile based on a reference angle. The change of the sectioned airfoil angle is resultant by the effect of shape memory of the alloy due to heating of the wire caused by an electric current that changes its temperature by Joule effect. Considering the presence of plant’s nonlinear effects, especially in the mathematical model of the alloy, this work proposes the application of an on-off control system.

  7. Study on DC welding parameters of Al-alloy shaping based on arc-welding robot

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The Al-alloy arc-welding shaping system based on arc-welding robot is established, and the Al-alloy shaping manufacture is realized with the DC (direct current) gas metal arc welding (GMAW). The research indicates that the metal transfer type of DC GMAW, heat input and the initial temperature of the workpiece greatly affect the Al-alloy shaping based on arc welding robot. On the penetration, the weld width and the reinforcement, the influence of welding parameters is analyzed by generalized regression neural network (GRNN) fitting.

  8. Improved Damage Resistant Composite Materials Incorporating Shape Memory Alloys

    Science.gov (United States)

    Paine, Jeffrey S. N.; Rogers, Craig A.

    1996-01-01

    Metallic shape memory alloys (SMA) such as nitinol have unique shape recovery behavior and mechanical properties associated with a material phase change that have been used in a variety of sensing and actuation applications. Recent studies have shown that integrating nitinol-SMA actuators into composite materials increases the composite material's functionality. Hybrid composites of conventional graphite/epoxy or glass/epoxy and nitinol-SMA elements can perform functions in applications where monolithic composites perform inadequately. One such application is the use of hybrid composites to function both in load bearing and armor capacities. While monolithic composites with high strength-to-weight ratios function efficiently as loadbearing structures, because of their brittle nature, impact loading can cause significant catastrophic damage. Initial composite failure modes such as delamination and matrix cracking dissipate some impact energy, but when stress exceeds the composite's ultimate strength, fiber fracture and material perforation become dominant. One of the few methods that has been developed to reduce material perforation is hybridizing polymer matrix composites with tough kevlar or high modulus polyethynylene plies. The tough fibers increase the impact resistance and the stiffer and stronger graphite fibers carry the majority of the load. Similarly, by adding nitinol-SMA elements that absorb impact energy through the stress-induced martensitic phase transformation, the composites' impact perforation resistance can be greatly enhanced. The results of drop-weight and high velocity gas-gun impact testing of various composite materials will be presented. The results demonstrate that hybridizing composites with nitinol-SMA elements significantly increases perforation resistance compared to other traditional toughening elements. Inspection of the composite specimens at various stages of perforation by optical microscope illustrates the mechanisms by which

  9. Shape memory effect in Fe-Mn-Ni-Si-C alloys with low Mn contents

    Energy Technology Data Exchange (ETDEWEB)

    Min, X.H., E-mail: MIN.Xiaohua@nims.go.jp [National Institute for Materials Science, Tsukuba 305-0047 (Japan); Sawaguchi, T.; Ogawa, K. [National Institute for Materials Science, Tsukuba 305-0047 (Japan); Maruyama, T. [Awaji Materia Co., Ltd. 2-3-13, Kanda ogawamachi, Chiyoda, Tokyo 101-0052 (Japan); Yin, F.X. [National Institute for Materials Science, Tsukuba 305-0047 (Japan); Tsuzaki, K. [National Institute for Materials Science, Tsukuba 305-0047 (Japan); Graduate School of Pure and Applied Sciences, University of Tsukuba, Ibaraki 305-0047 (Japan)

    2011-06-15

    Highlights: {yields} A class of new Fe-Mn-Ni-Si-C shape memory alloys with low Mn contents has been designed. {yields} A Mn content for the onset of the {alpha}' martensite is less than 13 mass%, and the {epsilon} martensite still exists in the alloy with a 9 mass% Mn. {yields} The shape recovery strain decreases considerably when the Mn content is reduced from 13 to 11 mass%. {yields} The sudden decrease in the shape recovery strain is mainly caused by the formation of {alpha}' martensite. - Abstract: An attempt was made to develop a new Fe-Mn-Si-based shape memory alloy from a Fe-17Mn-6Si-0.3C (mass%) shape memory alloy, which was previously reported to show a superior shape memory effect without any costly training treatment, by lowering its Mn content. The shape memory effect and the phase transformation behavior were investigated for the as-solution treated Fe-(17-2x)Mn-6Si-0.3C-xNi (x = 0, 1, 2, 3, 4) polycrystalline alloys. The shape recovery strain exceeded 2% in the alloys with x = 0-2, which is sufficient for an industrially applicable shape memory effect; however, it suddenly decreased in the alloys between x = 2 and 3 although the significant shape recovery strain still exceeded 1%. In the alloys with x = 3 and 4, X-ray diffraction analysis and transmission electron microscope observation revealed the existence of {alpha}' martensite, which forms at the intersection of the {epsilon} martensite plates and suppresses the crystallographic reversibility of the {gamma} austenite to {epsilon} martensitic transformation.

  10. Behaviour and fatigue damage study of cast aluminium alloys; Etude du comportement et de l'endommagement en fatigue d'alliages d'aluminium de fonderie

    Energy Technology Data Exchange (ETDEWEB)

    Barlas, B.

    2004-02-15

    This study is aimed at determining the influence of chemical composition and heat treatment of cast aluminium alloys Al-Si-Cu-Mg on mechanical behaviour and fatigue life of structures. The industrial frame of this study concerns cylinder-heads of high efficiency diesel engines, for Renault and Montupet companies. The experimental means involved in this work are as well microscopic (TEM, microhardness, image analysis), mechanical (LCF and aniso-thermal tests, macro-hardness) and numerical (simulation of the stability of the hardening phases, behaviour and damage model identification, cylinder-head life time calculation). The link between micro and macro approaches is provided by the means of an internal microscopic variable representing thermal aging through coarsening of the precipitates and implemented into the macroscopic model. (author)

  11. Two- way Shape Memory Effect in a Ti-Ni-Nb Shape Memory Alloy with Wide Hysteresis

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A two-way shape memory effect (TWSME) in the Ti46.3Ni44.7Nb9 alloy has been systematically investigated by means of bending test and transmission electron microscopy (TEM) observations. Based on the analysis of the microstructure after training, the mechanism of TWSME in the Ti46.3Ni44.7Nb9 alloy has been discussed.

  12. A novel inertial energy harvester using magnetic shape memory alloy

    Science.gov (United States)

    Askari Farsangi, Mohammad Amin; Sayyaadi, Hassan; Zakerzadeh, Mohammad Reza

    2016-10-01

    This paper studies the output voltage from a novel inertial energy harvester using magnetic shape memory alloys (MSMAs). The MSMA elements are attached to the root of a cantilever beam by means of two steps. In order to get electrical voltage, two coils are wound around the MSMAs and a shock load is applied to a tip mass at the end of the beam to have vibration in it. The beam vibration causes strain in the MSMAs along their longitudinal directions and as a result the magnetic flux alters in the coils. The change of magnetic flux in the surrounding coil produces an AC voltage. In order to predict the output voltage, the nonlinear governing equations of beam motion based on Euler-Bernoulli model and von Kármán theory are derived. A thermodynamics-based constitutive model is used to predict the nonlinear strain and magnetization response of the MSMAs. Also, the induced voltage during martensite variant reorientation in MSMAs is investigated with the help of Faraday’s law of induction. Finally, the effect of different parameters including bias magnetic field, pre-strain and number of MSMA elements are investigated in details. The results show that this novel energy harvester has the capability of using as an alternative to the current piezoelectric and magnetostrictive ones for harvesting energy from ambient vibration.

  13. Experimental characterization of shape memory alloy actuator cables

    Science.gov (United States)

    Biggs, Daniel B.; Shaw, John A.

    2016-04-01

    Wire rope (or cables) are a fundamental structural element in many engineering applications. Recently, there has been growing interest in stranding NiTi wires into cables to scale up the adaptive properties of NiTi tension elements and to make use of the desirable properties of wire rope. Exploratory experiments were performed to study the actuation behavior of two NiTi shape memory alloy cables and straight monofilament wire of the same material. The specimens were held under various dead loads ranging from 50 MPa to 400 MPa and thermally cycled 25 times from 140°C to 5°C at a rate of 12°C/min. Performance metrics of actuation stroke, residual strain, and work output were measured and compared between specimen types. The 7x7 cable exhibited similar actuation to the single straight wire, but with slightly longer stroke and marginally more shakedown, while maintaining equivalent specific work output. This leads to the conclusion that the 7x7 cable effectively scaled up the adaptive properties the straight wire. Under loads below 150 MPa, the 1x27 cable had up to double the actuation stroke and work output, but exhibited larger shakedown and poorer performance when loaded higher.

  14. Electro-mechanical behavior of a shape memory alloy actuator

    Science.gov (United States)

    Pausley, Matthew E.; Furst, Stephen J.; Talla, Vamsi; Seelecke, Stefan

    2009-03-01

    This paper presents experimental study and numerical simulation of the electro-thermo-mechanical behavior of a commercially available Flexinol shape memory alloy (SMA) wire [1]. Recently, a novel driver device has been presented [2], which simultaneously controls electric power and measures resistance of an SMA wire actuator. This application of a single wire as both actuator and sensor will fully exploit the multifunctional nature of SMA materials and minimize system complexity by avoiding extra sensors. Though the subject is not new [3-6], comprehensive resistance data under controlled conditions for time-resolved and hysteresis-based experiments is not readily available from the literature. A simple experimental setup consisting of a Flexinol wire mounted in series with the tip of a compliant cantilever beam is used to systematically study the SMA behavior. A Labview-based data acquisition system measures actuator displacement and SMA wire stress and resistance and controls the power passed through the SMA actuator wire. The experimental setup is carefully insulated from ambient conditions, as the thermal response of a 50-micron diameter Flexinol wire is extremely sensitive to temperature fluctuation due to convective heat transfer. Actuator performance is reported for a range of actuation frequencies and input power levels. The effect of varying actuator pre-stress is reported as well. All of the experimental data is compared with simulated behavior that is derived from a numerical model for SMA material [7-10].

  15. Shape memory alloy wire for self-sensing servo actuation

    Science.gov (United States)

    Josephine Selvarani Ruth, D.; Dhanalakshmi, K.

    2017-01-01

    This paper reports on the development of a straightforward approach to realise self-sensing shape memory alloy (SMA) wire actuated control. A differential electrical resistance measurement circuit (the sensorless signal conditioning (SSC) circuit) is designed; this sensing signal is directly used as the feedback for control. Antagonistic SMA wire actuators designed for servo actuation is realized in self-sensing actuation (SSA) mode for direct control with the differential electrical resistance feedback. The self-sensing scheme is established on a 1-DOF manipulator with the discrete time sliding mode controls which demonstrates good control performance, whatever be the disturbance and loading conditions. The uniqueness of this work is the design of the generic electronic SSC circuit for SMA actuated system, for measurement and control. With a concern to the implementation of self-sensing technique in SMA, this scheme retains the systematic control architecture by using the sensing signal (self-sensed, electrical resistance corresponding to the system position) for feedback, without requiring any processing as that of the methods adopted and reported previously for SSA techniques of SMA.

  16. A cycloidal wobble motor driven by shape memory alloy wires

    Science.gov (United States)

    Hwang, Donghyun; Higuchi, Toshiro

    2014-05-01

    A cycloidal wobble motor driven by shape memory alloy (SMA) wires is proposed. In realizing a motor driving mechanism well known as a type of reduction system, a cycloidal gear mechanism is utilized. It facilitates the achievement of bidirectional continuous rotation with high-torque capability, based on its high efficiency and high reduction ratio. The applied driving mechanism consists of a pin/roller based annular gear as a wobbler, a cycloidal disc as a rotor, and crankshafts to guide the eccentric wobbling motion. The wobbling motion of the annular gear is generated by sequential activation of radially phase-symmetrically placed SMA wires. Consequently the cycloidal disc is rotated by rolling contact based cycloidal gearing between the wobbler and the rotor. In designing the proposed motor, thermomechanical characterization of an SMA wire biased by extension springs is experimentally performed. Then, a simplified geometric model for the motor is devised to conduct theoretical assessment of design parametric effects on structural features and working performance. With consideration of the results from parametric analysis, a functional prototype three-phase motor is fabricated to carry out experimental verification of working performance. The observed experimental results including output torque, rotational speed, bidirectional positioning characteristic, etc obviously demonstrate the practical applicability and potentiality of the wobble motor.

  17. Transformation reversibility in Fe-Mn-Si shape memory alloy

    Energy Technology Data Exchange (ETDEWEB)

    Tsuzaki, K. [Kyoto Univ. (Japan). Dept. of Mater. Sci. and Eng.; Natsume, Y. [Kyoto Univ. (Japan). Dept. of Mater. Sci. and Eng.; Maki, T. [Kyoto Univ. (Japan). Dept. of Mater. Sci. and Eng.

    1995-12-01

    The change of the surface relief associated with stress-induced epsilon martensite before and after the reverse transformation in an Fe-33%Mn-6%Si alloy (Ms=264K) has been investigated. The permanent strain of a 2.7% tensile-strained specimen was 1.1% after the reverse transformation. In this specimen, a large part of surface relief still remained after heating to 623K (above Af). When five training cycles of 2.5% straining at room temperature and heating at 623K were applied, the permanent strain became negligible and the surface relief vanished well. TEM observations showed that usual permament slip deformation hardly occurred in the interior of an austenite grain in a 3.8% tensile-strained specimen where the permanent strain after the reversion was 2%. These results indicate that the permanent strain in the shape memory behavior is mainly attributed to the lack of transformation reversibility, i.e., the lack of reversible movement of Shockley partial dislocations. The conditions for the reversibility were discussed and the importance of the back stress formed by the forward transformation was pointed out. The effects of traning were also briefly discussed. (orig.).

  18. Shape Memory Alloy (SMA)-Based Launch Lock

    Science.gov (United States)

    Badescu, Mircea; Bao, Xiaoqi; Bar-Cohen, Yoseph

    2014-01-01

    Most NASA missions require the use of a launch lock for securing moving components during the launch or securing the payload before release. A launch lock is a device used to prevent unwanted motion and secure the controlled components. The current launch locks are based on pyrotechnic, electro mechanically or NiTi driven pin pullers and they are mostly one time use mechanisms that are usually bulky and involve a relatively high mass. Generally, the use of piezoelectric actuation provides high precession nanometer accuracy but it relies on friction to generate displacement. During launch, the generated vibrations can release the normal force between the actuator components allowing shaft's free motion which could result in damage to the actuated structures or instruments. This problem is common to other linear actuators that consist of a ball screw mechanism. The authors are exploring the development of a novel launch lock mechanism that is activated by a shape memory alloy (SMA) material ring, a rigid element and an SMA ring holding flexure. The proposed design and analytical model will be described and discussed in this paper.

  19. MOSFET Switching Circuit Protects Shape Memory Alloy Actuators

    Science.gov (United States)

    Gummin, Mark A.

    2011-01-01

    A small-footprint, full surface-mount-component printed circuit board employs MOSFET (metal-oxide-semiconductor field-effect transistor) power switches to switch high currents from any input power supply from 3 to 30 V. High-force shape memory alloy (SMA) actuators generally require high current (up to 9 A at 28 V) to actuate. SMA wires (the driving element of the actuators) can be quickly overheated if power is not removed at the end of stroke, which can damage the wires. The new analog driver prevents overheating of the SMA wires in an actuator by momentarily removing power when the end limit switch is closed, thereby allowing complex control schemes to be adopted without concern for overheating. Either an integral pushbutton or microprocessor-controlled gate or control line inputs switch current to the actuator until the end switch line goes from logic high to logic low state. Power is then momentarily removed (switched off by the MOSFET). The analog driver is suited to use with nearly any SMA actuator.

  20. Damping performance of Cu-Zn-Al shape memory alloys in engineering structures

    Institute of Scientific and Technical Information of China (English)

    司乃潮; 孙克庆; 孙少纯; 刘海霞

    2004-01-01

    The stress strain curves of two CuZnAl shape memory alloys which have the martensitic transformation temperatures of 50 ℃ and -10 ℃ respectively, were measured by using electronic material tester after treated by different heat-treatment conditions. The results show that the area enclosed by hysteresis loop of the CuZnAl shape memory alloy in martensitic state is much larger than that of the alloy in austenitic state with super-elasticity at room temperature. Therefore, the former has better vibration attenuation effect. After being oil-quenched, waterquenched, and step-quenched, the CuZnAl alloy takes on more stable shape memory effect, better super-plasticity and superelasticity (pseudoelasticity). A CuZnAl shape memory alloy damper was designed, produced and installed to a 2-layer frame structure. In addition, the vibration experiments were made by dynamic data collecting analysis meter. The velocity of vibration attenuation of frame structure with CuZnAl shape memory alloy damper is much faster than that without it. And with the help of CuZnAl shape memory alloy damper, the attenuation period reduces to 1/10 of the original.

  1. Investigation of surface finishing of carbon based coated tools for dry deep drawing of aluminium alloys

    Science.gov (United States)

    Steiner, J.; Andreas, K.; Merklein, M.

    2016-11-01

    Global trends like growing environmental awareness and demand for resource efficiency motivate an abandonment of lubricants in metal forming. However, dry forming evokes increased friction and wear. Especially, dry deep drawing of aluminum alloys leads to intensive interaction between tool and workpiece due to its high adhesion tendency. One approach to improve the tribological behavior is the application of carbon based coatings. These coatings are characterized by high wear resistance. In order to investigate the potential of carbon based coatings for dry deep drawing, friction and wear behavior of different coating compositions are evaluated in strip drawing tests. This setup is used to model the tribological conditions in the flange area of deep drawing operations. The tribological behavior of tetrahedral amorphous (ta-C) and hydrogenated amorphous carbon coatings with and without tungsten modification (a-C:H:W, a-C:H) is investigated. The influence of tool topography is analyzed by applying different surface finishing. The results show reduced friction with decreased roughness for coated tools. Besides tool topography the coating type determines the tribological conditions. Smooth tools with ta-C and a-C:H coatings reveal low friction and prevent adhesive wear. In contrast, smooth a-C:H:W coated tools only lead to slight improvement compared to rough, uncoated specimen.

  2. Market Opportunity of Some Aluminium Silicon Alloys Materials through Changing the Casting Process

    Directory of Open Access Journals (Sweden)

    Delfim SOARES

    2012-08-01

    Full Text Available Fatigue is considered to be the most common mechanism by which engineering components fail, and it accounts for at least 90% of all service failures attributed to mechanical causes. Mechanical properties (tensile strength, tensile strain, Young modulus, etc as well as fatigue properties (fatigue life are very dependent on casting method. The most direct effects of casting techniques are on the metallurgical microstructure that bounds the mechanical properties. One of the important variables affected by the casting technique is the cooling rate which is well known to strongly restrict the microstructure. In the present research has been done a comparison of fatigue properties of two aluminum silicon alloys obtained by two casting techniques. It was observed that the fatigue life is increasing with 24% for Al12Si and 31% for AL18Si by using centrifugal casting process instead of gravity casting. This increasing in fatigue life means that a component tailored from materials obtained by centrifugal casting will stay longer in service. It was made an estimation of the time required to recover the costs of technology in order to use the centrifuge process that will allow to obtain materials with improved properties. The amortization can be achieved by using two different marketing techniques: through the release of the product at the old price and with much longer life of the component which means "same price - longer life", or increasing price, by highlighting new product performance which means "higher price - higher properties".

  3. Investigation of Corrosion Behaviour of Aluminium Alloy Subjected to Laser Shock Peening without a Protective Coating

    Directory of Open Access Journals (Sweden)

    U. Trdan

    2015-01-01

    Full Text Available The effect of shock waves and strain hardening of laser shock peening without protective coating (LSPwC on alloy AA 6082-T651 was investigated. Analysis of residual stresses confirmed high compression in the near surface layer due to the ultrahigh plastic strains and strain rates induced by multiple laser shock waves. Corrosion tests in a chloride environment were carried out to determine resistance to localised attack, which was also verified on SEM/EDS. OCP transients confirmed an improved condition, that is, a more positive and stable potential after LSPwC treatment. Moreover, polarisation resistance of the LSPwC treated specimen was by a factor of 25 higher compared to the untreated specimen. Analysis of voltammograms confirmed an improved enhanced region of passivity and significantly smaller anodic current density of the LSPwC specimen compared to the untreated one. Through SEM, reduction of pitting attack at the LSPwC specimen surface was confirmed, despite its increased roughness.

  4. The effect of welding parameters on surface quality of AA6351 aluminium alloy

    Science.gov (United States)

    Yacob, S.; MAli, M. A.; Ahsan, Q.; Ariffin, N.; Ali, R.; Arshad, A.; Wahab, M. I. A.; Ismail, S. A.; Roji, NS M.; Din, W. B. W.; Zakaria, M. H.; Abdullah, A.; Yusof, M. I.; Kamarulzaman, K. Z.; Mahyuddin, A.; Hamzah, M. N.; Roslan, R.

    2015-12-01

    In the present work, the effects of gas metal arc welding-cold metal transfer (GMAW-CMT) parameters on surface roughness are experimentally assessed. The purpose of this study is to develop a better understanding of the effects of welding speed, material thickness and contact tip to work distance on the surface roughness. Experiments are conducted using single pass gas metal arc welding-cold metal transfer (GMAW-CMT) welding technique to join the material. The material used in this experiment was AA6351 aluminum alloy with the thickness of 5mm and 6mm. A Mahr Marsuft XR 20 machine was used to measure the average roughness (Ra) of AA6351 joints. The main and interaction effect analysis was carried out to identify process parameters that affect the surface roughness. The results show that all the input process parameters affect the surface roughness of AA6351 joints. Additionally, the average roughness (Ra) results also show a decreasing trend with increased of welding speed. It is proven that gas metal arc welding-cold metal transfer (GMAW-CMT)welding process has been successful in term of providing weld joint of good surface quality for AA6351 based on the low value surface roughness condition obtained in this setup. The outcome of this experimental shall be valuable for future fabrication process in order to obtained high good quality weld.

  5. Friction Stir Welds (FSW of aluminium alloy AW6082-T6

    Directory of Open Access Journals (Sweden)

    J. Adamowski

    2007-01-01

    Full Text Available Purpose: Purpose of this paper is the investigation on the properties and microstructural changes in Friction StirWelds in the aluminum alloy 6082-T6 in function of varying process parameters.Design/methodology/approach: Tensile strength of the produced joints was tested and the correlation withprocess parameter was assessed. Microstructures of various zones of FSW welds are presented and analyzed bymeans of optical microscopy and microhardness measurements.Findings: Mechanical resistance of test welds increased with the increase of travel (welding speed withconstant rotational speed. Softening of the material in weld nugget and heat affected zone was observed, ofentity inferior that that of fusion welds. Origin of tunnel (worm hole defects were found and analyzed.Research limitations/implications: The test welds were produced with various combinations of processparameters without the possibility of controlling the downward force. Further extension of applicable parameterscombinations could be examined.Practical implications: The increase of mechanical resistance with increasing welding speed offers animmediate economic return, as the process efficiency is increased.Originality/value: Information contained herein can be useful to further investigate on the possibility ofimproving the properties of FSW welds, as well as the efficiency of the process.

  6. Relationship between phase composition and corrosion resistanceof Ni-Ti-Nb based shape memory alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The stability and microstructure of Ni-Ti-Nb based shape memory alloys were investigated after alloyed with elements Zr, Cr and V. In artificial seawater (3.5%NaCl) and physiological solution (5%NaCl+0.1%H2O2), the results show that the alloying elements influence the corrosion behavior of Ni-Ti-Nb alloys. Generally, Zr improves the corrosion resistance of Ni-Ti-Nb alloy, Cr reduces its corrosion resistance and V does not change the property. In order to investigate the reason of the difference,the relation of the phase components and corrosion resistance of Ni-Ti-Nb based shape memory alloys were studied by element analysis and SEM.

  7. Alloying effect on K-shell fluorescence parameters of porous NiTi shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Cengiz, E., E-mail: erhan_cengiz@ktu.edu.tr [Karadeniz Technical University, Science Faculty, Department of Physics, 61080 Trabzon (Turkey); Ozkendir, O.M. [Mersin University, Tarsus Faculty of Technology, Tarsus (Turkey); Kaya, M. [Adiyaman University, Department of Material Science Engineering, 02040 Adiyaman (Turkey); Tirasoglu, E. [Karadeniz Technical University, Science Faculty, Department of Physics, 61080 Trabzon (Turkey); Karahan, I.H. [Mustafa Kemal University, Faculty of Arts and Sciences, Department of Physics, Antakya, Hatay (Turkey); Kimura, S.; Hajiri, T. [UVSOR Facility, Institute for Molecular Science, Okazaki 444-8585 (Japan)

    2014-01-01

    Highlights: • The K{sub α,β} shell production cross-sections and K{sub β}/K{sub α} intensity ratios of porous NiTi SMAs were determined by ED-XRF. • To analyze the changes in the structures due to the preheating and solution heat treatment processes, XRD and XPS measurements were also performed. • The deviations between the experimental and theoretical were interpreted to charge transfer phenomena. - Abstract: The K{sub α,β} shell production cross-sections and K{sub β}/K{sub α} intensity ratios of porous Ni −49 at% Ti shape memory alloys were determined using energy dispersive X-ray fluorescence (EDXRF) technique. Also, the alloying effect on the K shell fluorescence parameters was investigated. The samples were excited by 59.5 keV γ-rays from an {sup 241}Am annular radioactive source. The K X-rays emitted by the samples were counted by an Ultra-LEGe detector with a resolution of 150 eV at 5.9 keV. The structure analyses of the samples were also made using X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The deviations between the present results and theoretical values, calculated for pure Ti and Ni, were attributed to charge transfer phenomena and/or rearrangement of valance shell electrons and porosity.

  8. Effect of solution hardening on the shape memory effect of Fe-Mn based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Tsuzaki, K.; Natsume, Y.; Maki, T. [Kyoto Univ. (Japan). Dept. of Materials Science and Engineering; Tomota, Y. [Ibaraki Univ., Hitachi (Japan)

    1995-10-01

    Fe-high Mn-Si alloys, which undergo {gamma} (fcc) to {var_epsilon} (hcp) martensitic transformation, exhibit a pronounced shape memory effect. The origin of shape memory effect of these alloys is the reversion of stress-induced {var_epsilon} martensite. A shape change must hence be accomplish3ed by stress-induced martensitic transformation without permanent slip in austenite ({gamma}) in order to obtain a good shape memory effect. It is clear that the intrusion of permanent slip can be suppressed by increasing the strength of austenite and by decreasing the applied stress required for a shape change due to stress-induced martensitic transformation. It has been reported that the addition of the interstitial elements of C and N as well as the substitutional elements of Mo and V increases the 0.2% proof stress of austenite in Fe-high Mn alloys. However, there have been few studies on the effect of these alloying elements on the shape memory effect of Fe-high Mn based alloys. In the present study, it was aimed to improve the shape memory effect of Fe-high Mn based alloys by the strengthening of austenite through solution hardening due to C and Mo.

  9. Potential High-Temperature Shape-Memory Alloys Identified in the Ti(Ni,Pt) System

    Science.gov (United States)

    Noebe, Ronald D.; Biles, Tiffany A.; Garg, Anita; Nathal, Michael V.

    2004-01-01

    "Shape memory" is a unique property of certain alloys that, when deformed (within certain strain limits) at low temperatures, will remember and recover to their original predeformed shape upon heating. It occurs when an alloy is deformed in the low-temperature martensitic phase and is then heated above its transformation temperature back to an austenitic state. As the material passes through this solid-state phase transformation on heating, it also recovers its original shape. This behavior is widely exploited, near room temperature, in commercially available NiTi alloys for connectors, couplings, valves, actuators, stents, and other medical and dental devices. In addition, there are limitless applications in the aerospace, automotive, chemical processing, and many other industries for materials that exhibit this type of shape-memory behavior at higher temperatures. But for high temperatures, there are currently no commercial shape-memory alloys. Although there are significant challenges to the development of high-temperature shape-memory alloys, at the NASA Glenn Research Center we have identified a series of alloy compositions in the Ti-Ni-Pt system that show great promise as potential high-temperature shape-memory materials.

  10. Potential High-Temperature Shape-Memory-Alloy Actuator Material Identified

    Science.gov (United States)

    Noebe, Ronald D.; Gaydosh, Darrell J.; Biles, Tiffany A.; Garg, Anita

    2005-01-01

    Shape-memory alloys are unique "smart materials" that can be used in a wide variety of adaptive or "intelligent" components. Because of a martensitic solid-state phase transformation in these materials, they can display rather unusual mechanical properties including shape-memory behavior. This phenomenon occurs when the material is deformed at low temperatures (below the martensite finish temperature, Mf) and then heated through the martensite-to-austenite phase transformation. As the material is heated to the austenite finish temperature Af, it is able to recover its predeformed shape. If a bias is applied to the material as it tries to recover its original shape, work can be extracted from the shape-memory alloy as it transforms. Therefore, shape-memory alloys are being considered for compact solid-state actuation devices to replace hydraulic, pneumatic, or motor-driven systems.

  11. China’s Aluminum Alloy Cable Market has Taken Shape

    Institute of Scientific and Technical Information of China (English)

    2014-01-01

    <正>Aluminum alloy cable is a mature product and technology that has been used for nearly fifty years in the U.S.Through six years’promotion,it has been widely recognized and accepted in the China market since 2013,which laid the foundation for the development of the aluminum alloy cable market.Aluminum alloy cable is widely applied in the fields of civil construction and industrial and mining enterprises,especially in real estate,steel and metallurgy.

  12. Pengaruh Variasi Komposisi Serbuk Kayu Dengan Pengikat Semen Pada Pasir Cetak Terhadap Cacat Porositas Dan Kekasaran Permukaan Hasil Pengecoran Aluminium Alloy 6061

    Directory of Open Access Journals (Sweden)

    Fatkhur M Rohman

    2014-09-01

    Full Text Available Proses pengecoran dilakukan dengan cara mencairkan logam dalam dapur pelebur, kemudian dituangkan ke dalam cetakan dan dibiarkan membeku hingga dapat dikeluarkan dari dalam cetakan. Faktor yang berpengaruh terhadap kualitas hasil pengecoran cetakan pasir, diantaranya adalah komposisi cetakan pasir dan perancangan sistem saluran (gatting system. Pada penelitian ini bertujuan untuk menganalisa pengaruh variasi komposisi serbuk kayu dengan pengikat semen pada pasir cetak terhadap cacat porositas dan kekasaran permukaan hasil pengecoran aluminium alloy 6061. Bahan yang digunakan pada penelitian ini adalah aluminium Alloy 6061 dan komposisi semen dan air sebesar 6%, komposisi serbuk kayu sebesar 1%, 2%, 3%, 4%, 5% dan 6%  komposisi pasir silika sebesar 87%, 86%, 85%, 84%, 83% dan 82%. Dari hasil penelitian ini didapatkan nilai uji permeabilitas pasir cetak cenderung bertambah seiring dengan bertambahnya serbuk kayu. Nilai uji kompresi pasir cetak cenderung berkurang seiring dengan bertambahnya serbuk kayu.. Nilai pengujian porositas benda hasil coran didapatkan nilai terkecil terletak pada komposisi serbuk kayu 6% dan nilainya sebesar 0,25%, sedangkan nilai pengujian porositas benda hasil coran terbesar terletak pada komposisi serbuk kayu 1% dengan nilai sebesar 4,96%. Nilai pengujian kekasaran permukaan benda hasil coran didapatkan nilai terkecil terletak pada komposisi serbuk kayu 6% dan nilainya sebesar 0,06µm, sedangkan nilai pengujian kekasaran permukaan benda hasil coran terbesar terletak pada komposisi serbuk kayu 1% dengan nilai sebesar 2,00µm.

  13. Effect of Welding Speed and Tool Pin Geometry on Impact Strength in Friction Stir Welding of Aluminium 6101 T6 Alloy

    Directory of Open Access Journals (Sweden)

    Singh Rajbir

    2016-01-01

    Full Text Available Friction stir welding (FSW process is a solid state joining method in which the material that is being welded does not melt and recast. This process uses a non-consumable tool to generate frictional heat in the abutting surfaces. The welding parameters play a major role in deciding the joint characteristics. In this investigation the effect of welding speed and tool pin geometry in friction stir welds of Aluminium alloy was studied. The welded joints were made of Aluminium alloy AA 6101 T6 strips of 6mm thickness with different tool pin profile (Cylindrical, Taper cylindrical, Square and Taper Square. All the welding operations were done at the room temperature. Charpy tests were carried out to find the impact strength. From this investigation it is found that strength is superior with taper square tool pin profile than cylindrical, taper cylindrical and square tool pin profile. The pieces weld at rotational speed of 1200 r.p.m and welding speed of 70mm/min using taper square tool have higher strength.

  14. Finite Element Simulation in Superplastic forming of Friction Stir Welded Aluminium Alloy 6061-T6

    Directory of Open Access Journals (Sweden)

    P Ganesh

    2011-09-01

    Full Text Available Superplasticity in materials is the ability of materials to achieve large elongation only under specific conditions of temperature and strain rate. Superplastic Forming (SPF is an important industrial process that has found application in sheet metal forming in the aerospace and automotive industries. Friction Stir Welding (FSW is a solid state joining process that can alter the grain structure of the parent material. FSW process is an effective tool to refine the grain structure of the sheet metal and enhance their Superplasticity. Friction Stir Welding was used to join Superplastic AA 6061-T6 sheets. The Finite Element Simulation was performed for the Superplastic Forming of the Friction Stir Welded joints to evaluate the thinning and formability of AA 6061-T6 for hemispherical shape. The commercially available Finite Element Software ABAQUS was used to execute these simulations.

  15. Computational Modeling aided Near Net Shape Manufacturing for Aluminum Alloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This program will focus on developing and validating computational models for near-net shape processing of aluminum alloys. Computational models will be developed...

  16. Vacuum Plasma Spray Formed High Transition Temperature Shape Memory Alloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Smart materials control of aero-surfaces based on shape memory alloys (SMA) is seeing increased use for improving of future subsonic fixed wing aircraft aero-surface...

  17. Nonlinear dynamics of a pseudoelastic shape memory alloy system - theory and experiment

    DEFF Research Database (Denmark)

    Enemark, Søren; A Savi, M.; Santos, Ilmar

    2014-01-01

    In this work, a helical spring made from a pseudoelastic shape memory alloy was embedded in a dynamic system also composed of a mass, a linear spring and an excitation system. The mechanical behaviour of shape memory alloys is highly complex, involving hysteresis, which leads to damping...... capabilities and varying stiffness. Besides, these properties depend on the temperature and pretension conditions. Because of these capabilities, shape memory alloys are interesting in relation to engineering design of dynamic systems. A theoretical model based on a modification of the 1D Brinson model...... and forced vibrations of the system setup under different temperature conditions. The experiments give a thorough insight into dynamic systems involving pseudoelastic shape memory alloys. Comparison between experimental results and the proposed model shows that the model is able to explain and predict...

  18. Medical application of NiTi shape memory alloy in China

    Energy Technology Data Exchange (ETDEWEB)

    Chu, Y. [Nonferrous Metals Society of China (NFSOC), Beijing, BJ (China); Dai, K. [Ninth People' s Hospital, Shanghai, SH (China); Zhu, M.; Mi, X. [General Research Inst. for Nonferrous Metals, Beijing, BJ (China)

    2000-07-01

    In the present paper, a general review of clinical application of NiTi shape memory alloy in bone implantation, orthodontics and interventional treatment in China is given with some of typical topics introduced in detail. (orig.)

  19. High Work Output Ni-Ti-Pt High Temperature Shape Memory Alloys and Associated Processing Methods

    Science.gov (United States)

    Noebe, Ronald D. (Inventor); Draper, Susan L. (Inventor); Nathal, Michael V. (Inventor); Garg, Anita (Inventor)

    2009-01-01

    According to the invention, compositions of Ni-Ti-Pt high temperature, high force, shape memory alloys are disclosed that have transition temperatures above 100 C.; have narrow hysteresis; and produce a high specific work output.

  20. Shape memory alloy seals for geothermal applications. Final report. Report ESG-82-14

    Energy Technology Data Exchange (ETDEWEB)

    Friske, Warren H.; Schwartzbart, Harry

    1982-07-30

    A novel temperature-actuated seal for geothermal applications is under development. This program uses the shape memory property of nickel-titanium (Nitinol) alloys to achieve an improved seal in geothermal downhole pumps. Nitinol flange face seals and pump shaft seals have been designed, fabricated, and tested. It has been demonstrated that the shape memory effect of Nitinol alloys can be utilized to activate and maintain a leaktight seal in geothermal environments.

  1. Improving Robustness of Tuned Vibration Absorbers Using Shape Memory Alloys

    Directory of Open Access Journals (Sweden)

    Mohammad H. Elahinia

    2005-01-01

    Full Text Available A conventional passive tuned vibration absorber (TVA is effective when it is precisely tuned to the frequency of a vibration mode; otherwise, it may amplify the vibrations of the primary system. In many applications, the frequency often changes over time. For example, adding or subtracting external mass on the existing primary system results in changes in the system’s natural frequency. The frequency changes of the primary system can significantly degrade the performance of TVA. To cope with this problem, many alternative TVAs (such as semiactive, adaptive, and active TVAs have been studied. As another alternative, this paper investigates the use of Shape Memory Alloys (SMAs in passive TVAs in order to improve the robustness of the TVAs subject to mass change in the primary system. The proposed SMA-TVA employs SMA wires, which exhibit variable stiffness, as the spring element of the TVA. This allows us to tune effective stiffness of the TVA to adapt to the changes in the primary system's natural frequency. The simulation model, presented in this paper, contains the dynamics of the TVA along with the SMA wire model that includes phase transformation, heat transfer, and the constitutive relations. Additionally, a PID controller is included for regulating the applied voltage to the SMA wires in order to maintain the desired stiffness. The robustness analysis is then performed on both the SMA-TVA and the equivalent passive TVA. For our robustness analysis, the mass of the primary system is varied by ± 30% of its nominal mass. The simulation results show that the SMA-TVA is more robust than the equivalent passive TVA in reducing peak vibrations in the primary system subject to change of its mass.

  2. Thermoelectric control of shape memory alloy microactuators: a thermal model

    Science.gov (United States)

    Abadie, J.; Chaillet, Nicolas; Lexcellent, Christian; Bourjault, Alain

    1999-06-01

    Microtechnologies and microsystems engineering use new active materials. These materials are interesting to realize microactuators and microsensors. In this category of materials, Shape Memory Alloys (SMA) are good candidates for microactuation. SMA wires, or thin plates, can be used as active material in microfingers. These microstructures are able to provide very important forces, but have low dynamic response, especially for cooling, in confined environment. The control of the SMA phase transformations, and then the mechanical power generation, is made by the temperature. The Joule effect is an easy and efficiency way to heat the SMA wires, but cooling is not so easy. The dynamic response of the actuator depends on cooling capabilities. The thermal convection and conduction are the traditional ways to cool the SMA, but have limitations for microsystems. We are looking for a reversible way of heating and cooling SMA microactuators, based on the thermoelectric effects. Using Peltier effect, a positive or a negative electrical courant is able to pump or produce heat, in the SMA actuator. A physical model based on thermal exchanges between a Nickel/Titanium (NiTi) SMA, and Bismuth/Telluride (Te3Bi2) thermoelectric material has been developed. For simulation, we use a numerical resolution of our model, with finite elements, which takes into account the Peltier effect, the Joule effect, the convection, the conduction and the phase transformation of the SMA. We have also developed the corresponding experimental system, with two thermoelectric junctions, where the SMA actuator is one of the element of each junction. In this paper, the physical model and its numerical resolution are given, the experimental system used to validate the model is described, and experimental results are shown.

  3. Comparison between diffraction contrast tomography and high-energy diffraction microscopy on a slightly deformed aluminium alloy.

    Science.gov (United States)

    Renversade, Loïc; Quey, Romain; Ludwig, Wolfgang; Menasche, David; Maddali, Siddharth; Suter, Robert M; Borbély, András

    2016-01-01

    The grain structure of an Al-0.3 wt%Mn alloy deformed to 1% strain was reconstructed using diffraction contrast tomography (DCT) and high-energy diffraction microscopy (HEDM). 14 equally spaced HEDM layers were acquired and their exact location within the DCT volume was determined using a generic algorithm minimizing a function of the local disorientations between the two data sets. The microstructures were then compared in terms of the mean crystal orientations and shapes of the grains. The comparison shows that DCT can detect subgrain boundaries with disorientations as low as 1° and that HEDM and DCT grain boundaries are on average 4 µm apart from each other. The results are important for studies targeting the determination of grain volume. For the case of a polycrystal with an average grain size of about 100 µm, a relative deviation of about ≤10% was found between the two techniques.

  4. Comparison between diffraction contrast tomography and high-energy diffraction microscopy on a slightly deformed aluminium alloy

    Directory of Open Access Journals (Sweden)

    Loïc Renversade

    2016-01-01

    Full Text Available The grain structure of an Al–0.3 wt%Mn alloy deformed to 1% strain was reconstructed using diffraction contrast tomography (DCT and high-energy diffraction microscopy (HEDM. 14 equally spaced HEDM layers were acquired and their exact location within the DCT volume was determined using a generic algorithm minimizing a function of the local disorientations between the two data sets. The microstructures were then compared in terms of the mean crystal orientations and shapes of the grains. The comparison shows that DCT can detect subgrain boundaries with disorientations as low as 1° and that HEDM and DCT grain boundaries are on average 4 µm apart from each other. The results are important for studies targeting the determination of grain volume. For the case of a polycrystal with an average grain size of about 100 µm, a relative deviation of about ≤10% was found between the two techniques.

  5. 铝热法制备高钒铝合金的研究%Study on high grade vanadium-aluminium alloy prepared by aluminothermic reaction

    Institute of Scientific and Technical Information of China (English)

    喇培清; 卢学峰; 申达; 魏玉鹏; 王鸿鼎; 郭鑫

    2012-01-01

    用V2O5粉和Al粉为原料,通过铝热还原法制备了高钒铝合金,研究了反应物配比中Al含量对制备的高钒铝合金纯度和钒回收率的影响.结果表明:当反应物配比中Al欠量5%时,高钒铝合金的纯度最高为98.45%;随着反应物配比中Al含量的增加,高钒铝合金的纯度降低,钒的回收率增加,在Al过量15%时回收率最高为92.4%(质量分数).高钒铝合金的布氏硬度在Al欠量5%时最低,为213.6 HB;在Al过量15%时布氏硬度最大,为250 HB.可以通过调节原料中Al含量来制备不同纯度的高钒铝合金.%High grade vanadium - aluminium alloy was prepared by aluminothermic reaction using V2O5 and Al powders as raw materials. The effects of Al content in raw materials on purity of alloy and recovery of vanadium were investigated in this study. The results show that the purity of vanadium decreases with the addition of aluminum element in raw materials and there exists a maximum value of 98. 45% when aluminum element is 5% shortfall in raw materials. The recovery rate of vanadium increases with increasing aluminum element in raw materials and there exists a maximum value of 92. 4% when aluminum element is 15% excess in raw materials. Brinell hardness of alloy comes to the minimum value of 213. 6 HB when aluminum element is 5% shortfall, and comes to the maximum value of 250 HB when aluminum element is 15% excess. The high grade vanadium - aluminium alloy with different purities can be prepared by varying the content of aluminium in raw materials.

  6. Experimental Study on Machining Shape Hole of Ni-based Super-heat-resistant Alloy

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Inconel 718 and Waspaloy, Nickel-based super-heat-resistant alloy, are high-strength, thermal-resistant and corrosion-resistant alloy that are widely used in parts of gas turbines and airplane engines. Due to their extremely tough and thermal-resistant nature, they are well known as materials that are difficult to cut. Shape holes on a disc of an aircraft engine, made of Ni-based super-heat-resistant alloy, are required with good surface integrity and geometric accuracy. This kind of shape hole is produced ...

  7. A new look at biomedical Ti-based shape memory alloys.

    Science.gov (United States)

    Biesiekierski, Arne; Wang, James; Gepreel, Mohamed Abdel-Hady; Wen, Cuie

    2012-05-01

    Shape memory alloys (SMAs) are materials that exhibit a distinct thermomechanical coupling, one that gives rise to a wide variety of applications across a broad range of fields. One of the most successful roles is in the construction of novel medical implants. Unfortunately, concerns have been raised about the biocompatibility of the most popular SMA, nitinol (NiTi), due to the known toxic, allergenic and carcinogenic properties of nickel. Given the unique capabilities of SMAs, it is apparent that there is a need for a new class of alloys - alloys that exhibit the full range of shape memory abilities yet are also free of any undesirable side effects. This article reviews the literature surrounding SMAs and identifies the metals Ti, Au, Sn, Ta, Nb, Ru and Zr as candidates for the production of thoroughly biocompatible SMAs. Hf and Re are also promising, though more research is necessary before a definitive statement can be made. Further, the Ti-(Ta,Nb)-(Zr,Hf) alloy system is particularly suited for orthopaedic implants due to a reduced Young's modulus. However, concerns over this system's shape memory properties exist, and should be taken into consideration. Alternate alloy systems that demonstrate higher bulk moduli may still be considered, however, if they are formed into a porous structure. Due to the nature of the alloying components, blended elemental powder metallurgy is recommended for the manufacture of these alloys, particularly due to the ease with which it may be adapted to the formation of porous alloys.

  8. Mn对6061合金组织和硬度的影响%The effects of Mn addition on microstructure and hardness in 6061 aluminium alloy

    Institute of Scientific and Technical Information of China (English)

    文忠; 建塬; 王彬; 曾建民

    2013-01-01

    The effects of Mn addition on the microstructure and hardness of 6061 aluminum alloy were studied by means of scanning electron microscope (SEM) , energy dispersive X-Ray analysis (EDX), X-ray diffraction (XRD) and hardness tester in this work. The results show that rod and fishbone AlSiFeMn phase will be formed in the alloy with Mn addition in 6061 aluminium alloy, by the mean of XRD, the Mn12Si7Al5 phase is found in the 6061 aluminium alloy with 0.7%Mn. The hardness increases with the increasing of Mn contents both for as-cast and for T6 heat treatment. However, the hardness growth rate for as-cast is much more than that for T6 heat treatment at the same Mn addition in the 6061 alloy. Mn has a little effect on the hardness for T6 heat treatment in 6061 alloy.%通过扫描电镜/能谱仪、X射线衍射仪以及硬度计,研究了在6061合金中添加少量的 Mn,对6061合金的微观组织和硬度的影响。研究表明:在6061合金中添加微量的Mn,合金的微观组织中出现白色的鱼骨状和条块状的AlSiFeMn结晶相。在对含Mn量为0.7%的6061合金进行XRD分析时发现有Mn12Si7Al5相的衍射峰。对比6061合金的铸态硬度和时效硬度随Mn含量的变化趋势,发现添加微量的Mn对合金的铸态硬度的提高较明显,而对合金的时效硬度的提高所起的所用较小。

  9. Microchemistry in aluminium sheet production

    NARCIS (Netherlands)

    Lok, Z.J.

    2005-01-01

    The production of aluminium sheet alloys from as-cast ingots is a complex process, involving several rolling operations in combination with various thermal heat treatments. Through their influence on the alloy microchemistry and microstructure, these thermomechanical treatments are all aimed at cont

  10. In situ monitoring of corrosion mechanisms and phosphate inhibitor surface deposition during corrosion of zinc-magnesium-aluminium (ZMA) alloys using novel time-lapse microscopy.

    Science.gov (United States)

    Sullivan, James; Cooze, Nathan; Gallagher, Callum; Lewis, Tom; Prosek, Tomas; Thierry, Dominique

    2015-01-01

    In situ time-lapse optical microscopy was used to examine the microstructural corrosion mechanisms in three zinc-magnesium-aluminium (ZMA) alloy coated steels immersed in 1% NaCl pH 7. Preferential corrosion of MgZn(2) lamellae within the eutectic phases was observed in all the ZMA alloys followed by subsequent dissolution of Zn rich phases. The total extent and rate of corrosion, measured using time-lapse image analysis and scanning vibrating electrode technique (SVET) estimated mass loss, decreased as Mg and Al alloying additions were increased up to a level of 3 wt% Mg and 3.7 wt% Al. This was probably due to the increased presence of MgO and Al(2)O(3) at the alloy surface retarding the kinetics of cathodic oxygen reduction. The addition of 1 × 10(-2) mol dm(-3) Na(3)PO(4) to 1% NaCl pH 7 had a dramatic influence on the corrosion mechanism for a ZMA with passivation of anodic sites through phosphate precipitation observed using time-lapse image analysis. Intriguing rapid precipitation of filamentous phosphate was also observed and it is postulated that these filaments nucleate and grow due to super saturation effects. Polarisation experiments showed that the addition of 1 × 10(-2) mol dm(-3) Na(3)PO(4) to the 1% NaCl electrolyte promoted an anodic shift of 50 mV in open circuit potential for the ZMA alloy with a reduction in anodic current of 2.5 orders of magnitude suggesting that it was acting primarily as an anodic inhibitor supporting the inferences from the time-lapse investigations. These phosphate additions resulted in a 98% reduction in estimated mass loss as measured by SVET demonstrating the effectiveness of phosphate inhibitors for this alloy system.

  11. Thermodynamic assessment of the stabilization effect in deformed shape memory alloy martensite

    Energy Technology Data Exchange (ETDEWEB)

    Kato, Hiroyuki, E-mail: hkato@eng.hokudai.ac.jp [Division of Mechanical and Space Engineering, Faculty of Engineering, Hokkaido University, Sapporo 060-8628 (Japan); Yasuda, Yohei, E-mail: yasuda-yoh@mech-me.eng.hokudai.ac.jp [Division of Mechanical and Space Engineering, Faculty of Engineering, Hokkaido University, Sapporo 060-8628 (Japan); Sasaki, Kazuaki, E-mail: kazki@eng.hokudai.ac.jp [Division of Mechanical and Space Engineering, Faculty of Engineering, Hokkaido University, Sapporo 060-8628 (Japan)

    2011-06-15

    When a martensitic shape memory alloy is deformed, the reverse transformation occurs at higher temperature than that of undeformed martensite. This is a typical case of the stabilization effect of martensite that is commonly observed in shape memory alloys. Regarding previous results measured by electric resistance and/or dilatometoric methods in NiTi and CuAlNi shape memory alloys, this study has performed calorimetric measurement in these alloys in order to re-examine the stabilization effect in terms of thermodynamics. Experimental evidence for appreciable changes in the reverse transformation temperature due to variant change of the martensite is presented. The elastic energy stored in the deformed martensite and the irreversible energy dissipated during the reverse transformation are estimated from the transformation temperatures, the stress-strain curves of the martensite and the latent heat of transformation. The temperatures of the reverse martensitic transformation have been related to these energies in explicit form.

  12. Rolling process and bonding mechanism of micro-arc oxidation 6061 aluminium alloy clad plate%微弧氧化6061铝合金复合板轧制工艺及结合机理

    Institute of Scientific and Technical Information of China (English)

    郑艺; 吴国瑞; 张胜超; 张学术; 杨猛

    2014-01-01

    Micro-arc oxidation 6061 aluminium alloy clad plate was prepared by rolling which confirm the rolling composite feasibility of aluminum alloy plate .Bonding strength of the plate was tested by tear method and stripped surface was analyzed by SEM and EDS .The results show that aluminum alloy plate and micro-arc oxidation 6061 aluminium alloy plate can be bonded by rolling at the condition of rolling tempreture above 400 ℃and rolling reduction above 40%.During rolling, hardened layer on the aluminium alloy plate surface and ceramic layer on the micro-arc oxidation aluminium alloy plate surface ruptures , and ceramic particles involving in the interface bonding position , thus let the fresh aluminum alloy of the two plates extrude and the metallurgical bonding is obtained .%用轧制法制备了内含微弧氧化陶瓷颗粒的6061铝合金复合板,证实了微弧氧化铝合金板轧制复合可行性。用撕裂法测试了复合板的结合强度,对复合板剥离面进行了SEM和EDS分析。结果表明,在热轧温度不低于400℃,同时压下率不低于40%的轧制条件下,铝合金板/微弧氧化铝合金板通过轧制可以实现结合。在轧制时铝合金表面硬化层、微弧氧化铝合金表面陶瓷层破裂,陶瓷颗粒卷入界面结合处,复合板两侧铝合金新鲜金属挤出实现冶金结合。

  13. Hot-press Sintering and Properties of Al-Zn-Mg-Cu-Zr Aluminium Alloy%铝锌镁铜锆系铝合金的热压烧结及其性能

    Institute of Scientific and Technical Information of China (English)

    方攀; 李成章; 吴传栋; 罗国强; 沈强; 张联盟

    2013-01-01

    Using metal powder as raw material,Al-Zn-Mg-Cu-Zr aluminium alloys were prepared by hotpress sintering technology at different sintering temperatures.The density,phase,microstructure and mechanical properties of Al-Zn-Mg-Cu-Zr aluminium alloy specimens were measured.The results show that with the increase of sintering temperature,the porosity of the aluminium alloy decreased,but density increased,and the alloy had more homogeneous microstructure and better properties.When the sintering temperature was 600 ℃,the porosity was 0.01%,the aluminium alloy was close to completely dense and had a good degree of alloying.The maximum value of the average micro-hardness and tensile strength of the A1-Zn-Mg-Cu-Zr aluminium alloy specimen hit 174 HV and 502 MPa,respectively.The aluminium alloy with a high density,uniform structure and good mechanical property can be prepared by the hot-press sintering technology.%以金属粉体为原料,采用热压烧结技术在不同温度下烧结制备了铝锌镁铜锆系铝合金,并测试和分析了其密度、物相、显微组织以及力学性能.结果表明:随着烧结温度的升高,铝合金的气孔率降低,致密度上升,组织更均匀,性能更优异;当烧结温度为600℃时,气孔率低至0.01%,接近全致密,铝合金的合金化良好,显微硬度达到174 HV,抗拉强度达到502 MPa;采用热压烧结技术可以获得高致密度、组织均匀、力学性能良好的铝合金.

  14. Design optimization of shape memory alloy active structures using the R-phase transformation

    NARCIS (Netherlands)

    Langelaar, M.; Van Keulen, F.

    2007-01-01

    This article illustrates the opportunities that combining computational modeling and systematic design optimization techniques offer to facilitate the design process of shape memory alloy (SMA) structures. Focus is on shape memory behavior due to the R-phase transformation in Ni-Ti, for which a dedi

  15. Texture development and anisotropic behaviour in a Ti-45Ni-5Cu (AT.%) shape memory alloy

    NARCIS (Netherlands)

    Zhao, Lie

    1997-01-01

    The objective of this work was to determine the relationship between texture development and anisotropy of shape memory properties. A commercial Ti-45Ni-5Cu (at.%) shape memory alloy was selected. Textures were developed by controlling rolling parameters, such as rolling temperature, intermediate an

  16. Vibration Control of a Flexible Rotor Using Shape Memory Alloy Wires

    DEFF Research Database (Denmark)

    Alves, Marco Túlio Santana; Enemark, Søren; Steffen Jr, Valdar;

    2015-01-01

    In the present contribution, a theoretical model of a test rig containing a flexible rotor is simulated considering pseudoelastic SMA (Shape Memory Alloy) wires connected to a bearing in order to dissipate energy and consequently reduce vibration. SMAs have characteristics of shape memory...

  17. Nonlinear angle control of a sectioned airfoil by using shape memory alloys

    OpenAIRE

    Abreu G.; Maestá M.; Faria C.; Lopes V.

    2014-01-01

    The present work illustrates an application of shape memory alloys and nonlinear controller applied to the active angular control of a sectioned airfoil. The main objective of the proposed control system is to modify the shape of the profile based on a reference angle. The change of the sectioned airfoil angle is resultant by the effect of shape memory of the alloy due to heating of the wire caused by an electric current that changes its temperature by Joule effect. Considering the presence o...

  18. Buckwheat stomatal traits under aluminium toxicity

    Directory of Open Access Journals (Sweden)

    Oleksandr E. Smirnov

    2014-04-01

    Full Text Available Aluminium influence on some stomatal parameters of common buckwheat (Fagopyrum esculentum Moench. was studied. Significant changes in stomatal density, stomatal index and stomatal shape coefficient under aluminium treatment were revealed. Stomatal closure and no difference in total stomatal potential conductance index of treatment plants were suggested as aluminium resistance characteristics.

  19. Shape memory behavior of single and polycrystalline nickel rich nickel titanium alloys

    Science.gov (United States)

    Kaya, Irfan

    NiTi is the most commonly used shape memory alloy (SMA) and has been widely used for bio-medical, electrical and mechanical applications. Nickel rich NiTi shape memory alloys are coming into prominence due to their distinct superelasticity and shape memory properties as compared to near equi-atomic NiTi shape memory alloys. Besides, their lower density and higher work output than steels makes these alloys an excellent candidate for aerospace and automotive industry. Shape memory properties and phase transformation behavior of high Ni-rich Ni54Ti46 (at.%) polycrystals and Ni-rich Ni 51Ti49 (at.%) single-crystals are determined. Their properties are sensitive to heat treatments that affect the phase transformation behavior of these alloys. Phase transformation properties and microstructure were investigated in aged Ni54Ti46 alloys with differential scanning calorimetry (DSC) and transmission electron microscopy (TEM) to reveal the precipitation characteristics and R-phase formation. It was found that Ni54Ti46 has the ability to exhibit perfect superelasticity under high stress levels (~2 GPa) with 4% total strain after 550°C-3h aging. Stress independent R-phase transformation was found to be responsible for the change in shape memory behavior with stress. The shape memory responses of [001], [011] and [111] oriented Ni 51Ti49 single-crystals alloy were reported under compression to reveal the orientation dependence of their shape memory behavior. It has been found that transformation strain, temperatures and hysteresis, Classius-Clapeyron slopes, critical stress for plastic deformation are highly orientation dependent. The effects of precipitation formation and compressive loading at selected temperatures on the two-way shape memory effect (TWSME) properties of a [111]- oriented Ni51Ti49 shape memory alloy were revealed. Additionally, aligned Ni4Ti3 precipitates were formed in a single crystal of Ni51Ti49 alloy by aging under applied compression stress along the

  20. Mechanical Properties and Transformation Behavior of NiTiNb Shape Memory Alloys

    Institute of Scientific and Technical Information of China (English)

    Liu Wei; Zhao Xinqing

    2009-01-01

    NiTiNb shape memory alloys have attracted much attention in pipe coupling or sealing system because of their large transformation hysteresis upon a proper pre-deformation. In order to clarify the effects of adding Nb on the mechanical properties as well as the transformation behavior of NiTiNb shape memory alloys, Ni_(47)Ti_(44)Nb_9 and Ni_(49.8)Ti_(45.2)Nb_5 alloys with different microstructures but with similar martensitic transformation start temperature, are prepared. Comparative studies on the microstructures, mechanical properties and transformation characteristics are conducted by means of scanning electron microscopy (SEM), phase transformation measurements and mechanical property tests. It is found that Ni_(47)Ti_(44)Nb_9 and Ni49.8Ti45.2Nb5 alloys possess similar transformation hysteresis in the as-annealed state. However, the presence of Nb and its status exerts important effects on the mechanical properties, especially the yield strength and the yield behavior of the alloys. Ni_(49.8)Ti_(45.2)Nb_5 alloy exhibits remarkable increase in the yield strength than the Ni_(47)Ti_(44)Nb_9 alloy. The transformation hysteresis of both alloys under pre-deformation is characterized and the relative mechanism is discussed.

  1. A Review of TiNiPdCu Alloy System for High Temperature Shape Memory Applications

    Science.gov (United States)

    Khan, M. Imran; Kim, Hee Young; Miyazaki, Shuichi

    2015-06-01

    High temperature shape memory alloys (HTSMAs) are important smart materials and possess a significant potential to improve many engineering systems. Many TiNi-based high temperature ternary alloy systems have been reported in literature including TiNiPd, TiNiPt, TiNiZr, TiNiAu, TiNiHf, etc. Some quaternary additions of certain elements in the above systems have been successful to further improve many important shape memory and mechanical properties. The success criteria for an HTSMA become strict in terms of its cyclic stability, maximum recoverable strain, creep resistance, and corrosion resistance at high temperatures. TiNiPdCu alloy system has been recently proposed as a promising HTSMA. Unique nanoscaled precipitates formed in TiNiPdCu-based HTSMAs are found to be stable at temperatures above 773 K, while keeping the benefits of ease of fabrication. It is expected that this alloy system possesses significant potential especially for the high temperature shape memory applications. Till now many research reports have been published on this alloy system. In the present work, a comprehensive review of the TiNiPdCu system is presented in terms of thermomechanical behavior, nanoscale precipitation mechanism, microstructural features, high temperature shape memory and mechanical properties, and the important parameters to control the high temperature performance of these alloys.

  2. Effect of heat treatment on transformation behavior of Ti-Ni-V shape memory alloy

    Energy Technology Data Exchange (ETDEWEB)

    He Zhirong, E-mail: hezhirong01@163.com [School of Materials Science and Engineering, Shaanxi University of Technology, Hanzhong 723003 (China); Liu Manqian [School of Materials Science and Engineering, Shaanxi University of Technology, Hanzhong 723003 (China)

    2011-08-25

    Highlights: {yields} New shape memory alloy (SMA) - Ti-50.8Ni-0.5V SMA. {yields} The evolution laws of transformation types of annealed Ti-50.8Ni-0.5V SMA. {yields} The evolution laws of transformation types of aged Ti-50.8Ni-0.5V SMA. {yields} The effect laws of annealing on transformation temperature and hysteresis of the alloy. {yields} The effect laws of aging on transformation temperature and hysterises of the alloy. - Abstract: Effects of annealing and aging processes on the transformation behaviors of Ti-50.8Ni-0.5V (atomic fraction, %) shape memory alloy were investigated by means of differential scanning calorimetry (DSC). The A {yields} R/R {yields} A (A - parent phase, R - R phase) type one-stage reversible transformation occurs in 350-400 deg. C annealed alloy, the A {yields} R {yields} M/M {yields} R {yields} A (M - martensite) type two-stage transformation occurs in 450-500 deg. C annealed alloy, the A {yields} R {yields} M/M {yields} A type transformation occurs in 550 deg. C annealed alloy, and A {yields} M/M {yields} A type transformation occurs in the alloy annealed at above 600 deg. C upon cooling/heating. The transformation type of 300 deg. C aged alloy is A {yields} R/R {yields} A, and that of 500 deg. C aged alloy is A {yields} R {yields} M/M {yields} A, while that of 400 deg. C aged alloy changes from A {yields} R/R {yields} A to A {yields} R {yields} M/M {yields} R {yields} A with increasing aging time. The effects of annealing and aging processes on R and M transformation temperatures and temperature hysteresis are given. The influence of annealing and aging temperature on transformation behaviors is stronger than that of annealing and aging time.

  3. Some preliminary evaluations of black coating on aluminium AA2219 alloy produced by plasma electrolytic oxidation (PEO) process for space applications

    Science.gov (United States)

    Shrestha, S.; Merstallinger, A.; Sickert, D.; Dunn, B. D.

    2003-09-01

    This paper describes the results of a study of a black coating produced on aluminium AA2219 alloy using a process that involves creation of a hard ceramic oxide layer on the surface of the alloy by plasma electrolytic oxidation (PEO) known as the 'KERONITE®' process. Coating microstructure has been examined and the coating characteristics such as porosity, hardness, adhesion and phase composition were measured. The thermo-optical properties such as solar absorptance 'as' and normal infrared emittance 'en-IR' of the coating were measured in the 'as-prepared' condition and after environmental exposures to humidity, thermal cycling and UV-radiation in vacuum and to thermal shock. Comparison was made with alternative coatings produced using standard black anodising processes. The study also looked at the cold welding and friction behaviours of the coated alloy in vacuum and in an ambient laboratory environment. Standard spacecraft materials tests were conducted on the coated disc against an AISI 52100 steel ball and also against a coated pin using a pin-on-disc apparatus. Parameters such as friction coefficient and wear depth were measured and the cold welding behaviours were investigated. Test results were compared with the data generated for NiCr plated and anodised coatings. Corrosion performance was assessed using a salt spray exposure test and using an accelerated electrochemical test method. In addition, the study looked at the effect of post coating sealing with a sol-gel solution.

  4. Effect of Al–5Ti–1B grain refiner on the microstructure, mechanical properties and acoustic emission characteristics of Al5052 aluminium alloy

    Directory of Open Access Journals (Sweden)

    Amulya Bihari Pattnaik

    2015-04-01

    Full Text Available In the present investigation, the effect of Al–5Ti–1B grain refiner on the microstructure, mechanical properties and acoustic emission characteristics of Al 5052 aluminium alloy have been studied. Microstructural analysis showed the presence of primary α solid solution. No Al–Mg phase was found to be formed due to the presence of magnesium in the solid solution. The results indicated that the addition of Al–5Ti–1B grain refiner into the alloy caused a significant improvement in ultimate tensile strength (UTS and elongation values from 114 MPa and 7.8% to 185 MPa and 18% respectively. The main mechanisms behind this improvement were found to be due to the grain refinement during solidification and segregation of Ti at primary α grain boundaries. Acoustic emission (AE results indicated that intensity of AE signals increased with increase in Al–5Ti–1B master alloy content, which had been attributed to the combined effect of dislocation motion and grain refinement. The field emission scanning electron microscopy (FESEM and energy dispersive X-ray (EDX analysis were used to study the microstructure and fracture surfaces of the samples.

  5. 6061铝合金的电火花加工%Electrical discharge machining of 6061 aluminium alloy

    Institute of Scientific and Technical Information of China (English)

    A. PRAMANIK; A. K. BASAK; M. N. ISLAM; G. LITTLEFAIR

    2015-01-01

    在不同脉冲时间和导线张力下,研究6061铝合金电火花线切割加工过程中材料的去除率、切口/狭缝宽度、表面光洁度和线电极磨损,通过改变脉冲时间和导线张力,在电火花线切割加工机床上进行了8次实验.结果表明,随着脉冲时间的延长,材料的去除率增加,但导线张力不影响材料的去除率.较高的导线张力有利于促进加工工艺的稳定性,产生较低的线电极磨损和更好的表面光洁度.随着脉冲时间的变化,表面粗糙度没有明显变化.在所有加工条件下,表面外观非常相似.加工后表面包含凝固熔融材料、飞溅材料和气泡.由于热量输入的增加,脉冲时间的延长增大了线电极的磨损.线电极的磨损产生了斜槽,该斜槽正面的切口宽度比底部的宽.较高的电极损耗会产生较高的锥度.%The wire electrical discharge machining (EDM) of 6061 aluminium alloy in terms of material removal rate, kerf/slit width, surface finish and wear of electrode wire for different pulse on time and wire tension was studied. Eight experiments were carried out in a wire EDM machine by varying pulse on time and wire tension. It is found that the material removal rate increases with the increase of pulse on time though the wire tension does not affect the material removal rate. It seems that the higher wire tension facilitates steady machining process, which generates low wear in wire electrode and better surface finish. The surface roughness does not change notably with the variation of pulse on time. The appearance of the machined surfaces is very similar under all the machining conditions. The machined surface contains solidified molten material, splash of materials and blisters. The increase of the pulse on time increases the wear of wire electrode due to the increase of heat input. The wear of wire electrode generates tapered slot which has higher kerf width at top side than that at bottom side. The higher

  6. Observation of Built-up Edge Formation on a Carbide Cutting Tool with Machining Aluminium Alloy under Dry and Wet Conditions

    Directory of Open Access Journals (Sweden)

    Azlan U.A.A.

    2017-01-01

    Full Text Available This paper presents the morphology of built-up edge (BUE formation under wet and dry conditions with low and high cutting speeds. The workpiece materials and cutting tools selected for this work were aluminium alloy and canela carbide inserts graded PM25. The cutting tools underwent turning operation machining tests and their performance was evaluated by the flank wear and observation of the tool wear area. The machining tests were conducted at different spindle speeds and feed rates while the cut depth was kept constant. The analysis showed that formation of the BUE was dominant at low cutting speeds in dry conditions, but in wet conditions at high cutting speeds, a better performance was exhibited in terms of wear analysis.

  7. EDTA容量法测定锌合金中的铝量%Determination of Aluminium in Zinc Alloy by EDTA Titrimelry

    Institute of Scientific and Technical Information of China (English)

    涂小红

    2009-01-01

    the abundant sample and nitric acid sample dissolving were adopted in the paper,then excess EDTA was added and titrated by zinc acetate acid in pH≈5.8, Aluminum EDTA complex was released after adding of ammonium fluoride.,then released EDTA was titrated by zinc acetic acid. The method was simple,rapid and accurate,it can be used to determine the aluminium in zinc alloy.%本文采用称大样和用硝酸溶样,然后加入过量的EDTA,在PH≈5.8时用乙酸锌滴定过量的EDTA,加入氟化铵,释放出与铝络合的EDTA,再用乙酸锌滴定被释放出的EDTA.该方法简单、快速、准确,适用于锌合金中铝量的测定.

  8. Shape-retainment control using an antagonistic shape memory alloy system

    Science.gov (United States)

    Ikeda, T.; Sawamura, K.; Senba, A.; Tamayama, M.

    2015-04-01

    Since shape memory alloy (SMA) actuators can generate large force per unit weight, they are expected as one of the next generation actuators for aircraft. To keep a position of conventional control surfaces or morphing wings with SMA actuators, the SMA actuators must keep being heated, and the heating energy is not small. To save the energy, a new control method proposed for piezoelectric actuators utilizing hysteresis in deformation [Ikeda and Takahashi, Proc. SPIE 8689 (2013), 86890C] is applied to an antagonistic SMA system. By using the control method any position can be an equilibrium point within hysteresis of stress-strain diagrams. To confirm a feasibility of the control method, a fundamental experiment is performed. The SMA wires are heated by applying electric current to the wires. When a pulsed current is applied to the two SMA wires alternately, the equilibrium position changes between two positions alternately, and when a series of pulse whose amplitude increases gradually is applied to one SMA wire, the equilibrium position changes like a staircase. However, just after the pulse the position returns slightly, that is, overshoot takes place. To investigate such a behavior of the system, numerical simulation is also performed. The one-dimensional phase transformation model [Ikeda, Proc. SPIE 5757 (2005), 344-352] is used for a constitutive model of the SMA wires. The simulated result agrees with the experiment qualitatively, including the overshoot. By examining volume fraction of each phase, it is found that the overshoot is caused by that austenite phase transforms into stress-induced martensite phase during the cooling process after the pulse.

  9. Scalable shape- and size-controlled synthesis of metal nano-alloys

    KAUST Repository

    Bakr, Osman M.

    2016-01-21

    Embodiments of the present disclosure provide for a continuous-flow reactor, methods of making metal nano-alloys, and metal nano-alloys. An embodiment of the continuous-flow reactor includes a first tubular component having a tubular inlet and a tubular outlet, and a heated tube-in-tube gas reactor fluidly connected to the first tubular component, wherein the heated tube-in-tube gas reactor comprises an inner tube having a gas permeable surface and an outer tube. An embodiment of the method of producing metal nano-alloys, includes contacting a reducible metal precursor and a reducing fluid in a continuous-flow reactor to form a mixed solution; and flowing the mixed solution through the continuous-flow reactor for a residence time to form the metal nano-alloys. An embodiment of the composition includes a plurality of metal nano-alloys having a monodisperse size distribution and a uniform shape distribution.

  10. Relationship between mechanical property and microstructure of NiTi shape memory alloy

    Institute of Scientific and Technical Information of China (English)

    LIU; Mei-rong; GAO; Bao-dong; FENG; Zhao-wei; WANG; Jiang-bo

    2005-01-01

    The relationship between mechanical property and microstructure of NiTi shape memory alloy has been studied. It was founded that with increasing prestrain the memory recovery rate decreased, but the recovery stress and the recovery strain increased first and then decreased. The recovery stress and the recovery strain reached maximum at about 11% prestrain. The TEM(Transmission Electron Microscope) results of the alloy indicated that the microstructures with different prestrain of the alloy had obvious characters. At 9% prestrain, the martensite anamorphosis of the alloy still presented self-cooperation configuration, and some martensites have become thick obvi ously because of tropism. When the prestrain was 11%, the martensite anamorphosis has become completely thick and tropism became consistent. As the prestrain increased to 13%, the microstructures of the alloy have become disordered, the tropism became inconsistent and the interface became blurry.

  11. Microstructure and thermal expansion properties of invar-type Cu-Zn-Al shape memory alloys

    Science.gov (United States)

    Wang, J. J.; Omori, T.; Sutou, Y.; Kainuma, R.; Ishida, K.

    2004-10-01

    The effects of grain size, volume fraction of the α (fcc) phase in the β (bcc) matrix, and thermal stability on low thermal expansion (LTE) properties of Cu-Zn-Al shape memory (SM) alloys induced by cold rolling were investigated by dilatometry, optical microscopy, differential scanning calorimetry, and electrical conductivity measurements. The alloys with the larger grains showed a superior two-way memory (TWM) effect, wider LTE temperature intervals with excellent thermal stability under 80°C. The α+β two-phase alloys also exhibited a good combination of cold workability and LTE properties. These results suggest that the Cu-Zn-Al alloys with high electrical conductivity of about 20% International Annealed Copper Standard (%IACS) have high potential as a new class of Invar alloys that can be applied in various fields.

  12. Phase Transformation and Thermal Stability of Aged Ti-Ni-Hf High Temperature Shape Memory Alloys

    Institute of Scientific and Technical Information of China (English)

    Xianglong MENG; Wei CAI; K.T.Lau; L.M.Zhou; Liancheng ZHAO

    2006-01-01

    The use of Ni-rich TiNiHf alloys as high temperature shape memory alloys(SMAs)through aging has been presented. For Ni-rich Ti80-xNixHf20 alloys, their phase transformation temperatures are averagely increased more than 100 K by aging at 823 K for 2 h. Especially for the alloys with Ni-content of 50.4 at. pct and 50.6 at. pct, their martensitic transformation start temperatures(Ms)are more than 473 K after aging. TEM observation confirmed that some fine particles precipitate from the matrix during aging. The aged Ni-rich TiNiHf SMAs show the better thermal stability of phase transformation temperatures than the solutiontreated TiNiHf alloys. The fine particles precipitated during aging should be responsible for the increase of phase transformation temperatures and its high stability.

  13. Formation Mechanism of Curved Martensite Structures in Cu-based Shape Memory Alloys

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The curved martensite structures have been observed in CuZnAl-based shape memory alloys by both transmission electron microscope and optical microscope. It was found that the curved martensite structures observed in as-solution treated, as-aged and as-trained alloys usually occurred around dislocation tangles or precipitate, at the plate boundary or grain boundary, and when the growing plates collided with each other or alternate mutually.

  14. Experiment on high speed machining parametres for sport shoe sole mold making using aluminium alloy 5083, 6163 and 7075

    Directory of Open Access Journals (Sweden)

    S. Chartakom

    2008-12-01

    Full Text Available Purpose: The objective of this experiment is to obtain the fine surface roughness that is required less final polishing process as well as shortest manufacturing lead time.Design/methodology/approach: the aluminum Alloy 5058, 6163 and 7075 are selected for the experiment on a high speed machine. The machine used for testing is namely Mold Maker 200&2500 which is the high precision machining center. Secondly, the study is emphasizes on the suitable cutting tool and cutting parameters. Accurate surface roughness measured level is an important factor for injection mold making. This section explains the process of surface roughness measurement on the machine, namely MarSurf XCR 20 V1.20-4.Findings: The investigations are shown that the Aluminum graded Al 6163 and Al 7075 can be suitably used for the sport sole mold making in or to obtain the acceptable surface roughness without polishingPractical implications: The method can be adapted for all global shapes of tools, even in the case of complex geometriesOriginality/value: The investigations are shown that the Aluminum Al 6163 and Al 7075 can extremely save machining and polishing time.

  15. The corrosion protection of AA2024-T3 aluminium alloy by leaching of lithium-containing salts from organic coatings.

    Science.gov (United States)

    Visser, Peter; Liu, Yanwen; Zhou, Xiaorong; Hashimoto, Teruo; Thompson, George E; Lyon, Stuart B; van der Ven, Leendert G J; Mol, Arjan J M C; Terryn, Herman A

    2015-01-01

    Lithium carbonate and lithium oxalate were incorporated as leachable corrosion inhibitors in model organic coatings for the protection of AA2024-T3. The coated samples were artificially damaged with a scribe. It was found that the lithium-salts are able to leach from the organic coating and form a protective layer in the scribe on AA2024-T3 under neutral salt spray conditions. The present paper shows the first observation and analysis of these corrosion protective layers, generated from lithium-salt loaded organic coatings. The scribed areas were examined by scanning and transmission electron microscopy before and after neutral salt spray exposure (ASTM-B117). The protective layers typically consist of three different layered regions, including a relatively dense layer near the alloy substrate, a porous middle layer and a flake-shaped outer layer, with lithium uniformly distributed throughout all three layers. Scanning electron microscopy and white light interferometry surface roughness measurements demonstrate that the formation of the layer occurs rapidly and, therefore provides an effective inhibition mechanism. Based on the observation of this work, a mechanism is proposed for the formation of these protective layers.

  16. Switchable Shape Memory Alloys (SMA) Thermal Materials Project

    Science.gov (United States)

    Falker, John; Zeitlin, Nancy; Williams, Martha; Fesmire, James

    2014-01-01

    Develop 2-way switchable thermal systems for use in systems that function in cold to hot temperature ranges using different alloy designs for SMA system concepts. In this project, KSC will specifically address designs of two proof of concept SMA systems with transition temperatures in the 65-95 C range and investigate cycle fatigue and "memory loss" due to thermal cycling.

  17. Simulation calculations for the positron annihilation in aluminium alloys for the study of the segregate formation; Simulationsrechnungen zur Positronenannihilation in Aluminiumlegierungen zur Untersuchung der Ausscheidungsbildung

    Energy Technology Data Exchange (ETDEWEB)

    Korff, Bjoern

    2010-11-29

    Highly solid aluminium alloys owe their properties to small, finely distributed segregations of alloy atoms. For the better understanding of the temperature treatment, which is required in order to control the segregate formation, it is important, to determine informations on the first early stages from few atoms. In the positron-annihilation spectroscopy (PAS) positrons are trapped in the vacancies of a solid and yield at their annihilation with surrounding electrons informations from their direct environment. because the formation of segregates requires a diffusion of the extraneous atoms by means of the vacancies, the PAS represents one of the few examination methods, by which already the formation of smallest segregations can be observed. By the comparison of measurement quantities of the PAS with simulations for different possible arrangements of extraneous atoms around the vacancy the atomic environment of the vacancy can be identified. In order to make this possible also in aluminium alloys, in which the number of the possible defect types is relatively large, a good description of the measurement values by the simulation is especially important. In the framework of this thesis the program AB2D was developed, by which the Doppler shift of the annihilation radiation can be determined. Contrarily to already existing approaches here valence-electron wave functions are used, which were calculated with the program ABINIT. By this way the main uncertainty by the description of the valence electrons in atomic superposition is cancelled. Because ABINIT is based on pseudopotentials, the projector augmented-wave method is used in order to describe the higher momenta of the electrons near the nuclei more realistically. With AB2D simulations for vacancy-extraneous-atom complexes and segregation phases in the alloy systems Al-Cu, Al-Mg-Cu, and Al-Mg-Si were performed. A comparison with measurements on samples, which were only few minutes stored at room temperature

  18. The Effect of Stress Ageing on the Properties of Shape Memory Alloys

    OpenAIRE

    A. Michael

    1995-01-01

    The performance characteristics of shape memory alloys operating in an overtemperature shut-off valve at a temperature of 95°C for up to 2000 hours are presented. Alloys of NiTi, Cu-Al-Ni and Cu-Zn-Al have been characterised under these ageing conditions. The effect of altering the processing parameters, viz solution treatment temperature, quenching technique and training procedure were examined. All alloys show degradation of the memory behaviour but results are presented which demonstrate t...

  19. Effects of Ta Addition on NiTi Shape Memory Alloys

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    @@The effect of Ta addition on the martensitic transformation characteristics and the X-ray visibility on NiTi shape memory alloy have been studied in (Ni51Ti49)1-xTax system. It was found that the transformation temperatures of the Ni51Ti49 binary alloy increased drastically by an addition of 0~4 at. pct Ta, but only slightly when the concentration exceeded 4 at. pct; the addition of Ta greatly decreases the sensitivity of the martensitic transformations to the variation in the Ni-Ti ratio. The addition of Ta to the NiTi binary alloy can improve its X-ray visibility.

  20. Martensitic transformation and related magnetic effects in Ni-Mn-based ferromagnetic shape memory alloys

    Institute of Scientific and Technical Information of China (English)

    Wang Dun-Hui; Han Zhi-Da; Xuan Hai-Cheng; Ma Sheng-Can; Chen Shui-Yuan; Zhang Cheng-Liang; Du You-Wei

    2013-01-01

    Ferromagnetic shape memory alloys,which undergo the martensitic transformation,are famous multifunctional materials.They exhibit many interesting magnetic properties around the martensitic transformation temperature due to the strong coupling between magnetism and structure.Tuning magnetic phase transition and optimizing the magnetic effects in these alloys are of great importance.In this paper,the regulation of martensitic transformation and the investigation of some related magnetic effects in Ni-Mn-based alloys are reviewed based on our recent research results.