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Sample records for aluminide weld overlays

  1. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    The hot and cold cracking tendencies of some early iron aluminide alloy compositions have limited their use in applications where good weldability is required. Using hot crack testing techniques invented at ORNL, and experimental determinations of preheat and postweld heat treatment needed to avoid cold cracking, we have developed iron aluminide filler metal compositions which can be successfully used to weld overlay clad various substrate materials, including 9Cr-1Mo steel, 2-1/4Cr-1Mo steel, and 300-series austenitic stainless steels. Dilution must be carefully controlled to avoid crack-sensitive deposit compositions. The technique used to produce the current filler metal compositions is aspiration-casting, i.e. drawing the liquid from the melt into glass rods. Future development efforts will involve fabrication of composite wires of similar compositions to permit mechanized gas tungsten arc (GTA) and/or gas metal arc (GMA) welding.

  2. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    The author has established a range of compositions for these alloys within which hot cracking resistance is very good, and within which cold cracking can be avoided in many instances by careful control of welding conditions, particularly preheat and postweld heat treatment. For example, crack-free butt welds have been produced for the first time in 12-mm thick wrought Fe{sub 3}Al plate. Cold cracking, however, still remains an issue in many cases. The author has developed a commercial source for composite weld filler metals spanning a wide range of achievable aluminum levels, and are pursuing the application of these filler metals in a variety of industrial environments. Welding techniques have been developed for both the gas tungsten arc and gas metal arc processes, and preliminary work has been done to utilize the wire arc process for coating of boiler tubes. Clad specimens have been prepared for environmental testing in-house, and a number of components have been modified and placed in service in operating kraft recovery boilers. In collaboration with a commercial producer of spiral weld overlay tubing, the author is attempting to utilize the new filler metals for this novel application.

  3. Investigation of Iron Aluminide Weld Overlays

    Energy Technology Data Exchange (ETDEWEB)

    Banovic, S.W.; DuPont, J.B.; Levin, B.F.; Marder, A.R.

    1999-08-02

    Conventional fossil fired boilers have been retrofitted with low NO(sub)x burners in order for the power plants to comply with new clean air regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion typically has been enhanced resulting in premature tube failure. To protect the existing panels from accelerated attack, weld overlay coatings are typically being applied. By depositing an alloy that offers better corrosion resistance than the underlying tube material, the wastage rates can be reduced. While Ni-based and stainless steel compositions are presently providing protection, they are expensive and susceptible to failure via corrosion-fatigue due to microsegregation upon solidification. Another material system presently under consideration for use as a coating in the oxidation/sulfidation environments is iron-aluminum. These alloys are relatively inexpensive, exhibit little microsegregation, and show excellent corrosion resistance. However, their use is limited due to weldability issues and their lack of corrosion characterization in simulated low NO(sub)x gas compositions. Therefore a program was initiated in 1996 to evaluate the use of iron-aluminum weld overlay coatings for erosion/corrosion protection of boiler tubes in fossil fired boilers with low NO(sub)x burners. Investigated properties included weldability, corrosion behavior, erosion resistance, and erosion-corrosion performance.

  4. Iron aluminide weld overlay coatings for boiler tube protection in coal-fired low NOx boilers

    Energy Technology Data Exchange (ETDEWEB)

    Banovic, S.W.; DuPont, J.N.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

    1997-12-01

    Iron aluminide weld overlay coatings are currently being considered for enhanced sulfidation resistance in coal-fired low NO{sub x} boilers. The use of these materials is currently limited due to hydrogen cracking susceptibility, which generally increases with an increase in aluminum concentration of the deposit. The overall objective of this program is to attain an optimum aluminum content with good weldability and improved sulfidation resistance with respect to conventional materials presently in use. Research has been initiated using Gas Tungsten Arc Welding (GTAW) in order to achieve this end. Under different sets of GTAW parameters (wire feed speed, current), both single and multiple pass overlays were produced. Characterization of all weldments was conducted using light optical microscopy, scanning electron microscopy, and electron probe microanalysis. Resultant deposits exhibited a wide range of aluminum contents (5--43 wt%). It was found that the GTAW overlays with aluminum contents above {approximately}10 wt% resulted in cracked coatings. Preliminary corrosion experiments of 5 to 10 wt% Al cast alloys in relatively simple H{sub 2}/H{sub 2}S gas mixtures exhibited corrosion rates lower than 304 stainless steel.

  5. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    Energy Technology Data Exchange (ETDEWEB)

    DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  6. Welding and Joining of Titanium Aluminides

    Directory of Open Access Journals (Sweden)

    Jian Cao

    2014-06-01

    Full Text Available Welding and joining of titanium aluminides is the key to making them more attractive in industrial fields. The purpose of this review is to provide a comprehensive overview of recent progress in welding and joining of titanium aluminides, as well as to introduce current research and application. The possible methods available for titanium aluminides involve brazing, diffusion bonding, fusion welding, friction welding and reactive joining. Of the numerous methods, solid-state diffusion bonding and vacuum brazing have been most heavily investigated for producing reliable joints. The current state of understanding and development of every welding and joining method for titanium aluminides is addressed respectively. The focus is on the fundamental understanding of microstructure characteristics and processing–microstructure–property relationships in the welding and joining of titanium aluminides to themselves and to other materials.

  7. Overlay welding irradiated stainless steel

    International Nuclear Information System (INIS)

    An overlay technique developed for welding irradiated stainless steel may be important for repair or modification of fusion reactor materials. Helium, present due to n,α reactions, is known to cause cracking using conventional welding methods. Stainless steel impregnated with 3 to 220 appm helium by decay of tritium was used to develop a welding process that could be used for repair. The result was a gas metal arc weld overlay technique with low-heat input and low-penetration into the helium-containing material. Extensive metallurgical and mechanical testing of this technique demonstrated substantial reduction of helium embrittlement damage. The overlay technique was applied to irradiated 304 stainless steel containing 10 appm helium. Surface cracking, present in conventional welds made on the same steel at lower helium concentrations, was eliminated. Underbead cracking, although greater than for tritium charged and aged material, was minimal compared to conventional welding methods

  8. Welding of gamma titanium aluminide alloys

    Science.gov (United States)

    Smashey, Russell W. (Inventor); Kelly, Thomas J. (Inventor); Snyder, John H. (Inventor); Sheranko, Ronald L. (Inventor)

    1998-01-01

    An article made of a gamma titanium aluminide alloy is welded, as for example in the weld repair of surface cracks, by removing foreign matter from the area to be welded, first stress relieving the article, cooling the entire article to a welding temperature of from about 1000.degree. F. to about 1400.degree. F., welding a preselected region in an inert atmosphere at the welding temperature, and second stress relieving the article. Welding is preferably accomplished by striking an arc in the preselected region so as to locally melt the alloy in the preselected region, providing a filler metal having the same composition as the gamma titanium aluminide alloy of the article, and feeding the filler metal into the arc so that the filler metal is melted and fused with the article to form a weldment upon solidification.

  9. Electron Beam Welding to Join Gamma Titanium Aluminide Articles

    Science.gov (United States)

    Kelly, Thomas Joseph (Inventor)

    2008-01-01

    A method is provided for welding two gamma titanium aluminide articles together. The method includes preheating the two articles to a welding temperature of from about 1700 F to about 2100 F, thereafter electron beam welding the two articles together at the welding temperature and in a welding vacuum to form a welded structure, and thereafter annealing the welded structure at an annealing temperature of from about 1800 F to about 2200 F, to form a joined structure.

  10. Residual stress reduction in the penetration nozzle weld joint by overlay welding

    International Nuclear Information System (INIS)

    Highlights: • Residual stress reduction in penetration weld nozzle by overlay welding was studied. • The overlay weld can decrease the residual stress in the weld root. • Long overlay welding is proposed in the actual welding. • Overlay weld to decrease residual stress is more suitable for thin nozzle. - Abstract: Stress corrosion cracking (SCC) in the penetration nozzle weld joint endangers the structural reliability of pressure vessels in nuclear and chemical industries. How to decrease the residual stress is very critical to ensure the structure integrity. In this paper, a new method, which uses overlay welding on the inner surface of nozzle, is proposed to decrease the residual stresses in the penetration joint. Finite element simulation is used to study the change of weld residual stresses before and after overlay welding. It reveals that this method can mainly decrease the residual stress in the weld root. Before overlay welding, large tensile residual stresses are generated in the weld root. After overlay weld, the tensile hoop stress in weld root has been decreased about 45%, and the radial stress has been decreased to compressive stress, which is helpful to decrease the susceptibility to SCC. With the increase of overlay welding length, the residual stress in weld root has been greatly decreased, and thus the long overlay welding is proposed in the actual welding. It also finds that this method is more suitable for thin nozzle rather than thick nozzle

  11. Measurement of residual stresses in weld overlay pipe component

    International Nuclear Information System (INIS)

    Weld overlay is one of the improvement methods for austenitic stainless steel suffered intergranular stress corrosion cracking (IGSCC). The weld overlay itself increases the wall thickness and change the stress field from inner to outer surface of pipes. To insure the improvement of the stress field on the pipe after weld overlay, the stress distribution of 10 inches pipes weld overlay mock up specimens were insured in this study. The strain-gage hole-drilling method and FEM analysis were applied to measure and calculate the residual stress along the pipe wall thickness. The results show that it behaves good agreement on the residual stress from the measurement and calculation. The weld overlay also induces a compressive stress field on the inner wall, whereas the tensile stress field is created on the outer wall surface. The mechanical grinding on the weld overlay surface will affect the residual stress distribution about 0.04 inches in depth. (author)

  12. Weld overlay repairs from conception to long-term qualification

    International Nuclear Information System (INIS)

    Weld overlay repairs serve several design functions. These include: structurally reinforcing the flawed location to restore code margins to failure, providing an IGSCC-resistant barrier to crack growth, and imposing a favorable residual stress distribution in the inner portion of the flawed component to inhibit further flaw initiation and growth. The qualification programs confirm that these design functions are maintained with long-term service. A regulatory barrier to long-term operation with weld overlays was the need periodically to inspect overlays and thereby demonstrate continued integrity. Although IGSCC flaws have generally been detected by ultrasonic methods, the repair of these flaws by weld overlay made continued monitoring of the repaired flaw by conventional ultrasonic techniques difficult. Recent developments in ultrasonic examination equipment and techniques, including surface preparation criteria, have enhanced the inspectability of weld overlay repairs and the underlying base material. The original acceptance of weld overlay repairs by the USNRC was for limited service (one or two fuel cycles of operation). However, more recent regulatory guidance, including the recently issued NUREG-0313, Revision 2, recognizes the above technical advances, and provides criteria for acceptance of weld overlays as long-term repairs. Several US utilities have been successful to date in obtaining USNRC approval for extended operation with weld overlays. Some overlays at these plants are currently entering their fourth successful fuel cycle of operation. (author)

  13. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  14. Development of Design Software for Weld Overlay of Pressurizer

    Energy Technology Data Exchange (ETDEWEB)

    Byeon, J. G.; Lee, J. B.; Park, K. S. [Doosan Heavy Industries and Construction Co., Seoul (Korea, Republic of)

    2010-05-15

    As a result of Primary Water Stress Corrosion Cracking (PWSCC) in alloy 600, leaks in dissimilar metal weld (DMW) of pressurizer nozzles were discovered recently in several US plants. The involved companies developed advanced repair techniques to prevent or repair PWSCC applying weld overlay procedures to dissimilar metal welds such as those between pipes and nozzles. Within 2 or 3 years, more than half of the nuclear power plants in Korea will have been in operation for more than 20 years. The weld overlay technology consists of overlay design, design and manufacturing of welding system and procedures. DMW zone in pressurized nozzles has different shapes and sizes. If shape and size of DMW zone in pressurized nozzles is different, the overlay design will be performed again. The welding system also will be designed and manufactured each types of nozzle. In order to minimize the similar works, related tool will be needed. From this background, the 3D Simulation software, dNOSS (doosan NSSS Overlay 3D Simulation Software), has been developed to apply full structural weld overlay for DMW

  15. Residual stress measurement in 304 stainless steel weld overlay pipes

    International Nuclear Information System (INIS)

    Welding overlay repair (WOR) is commonly employed to rebuild piping systems suffering from intergranular stress corrosion cracking (IGSCC). To understand the effects of this repair, it is necessary to investigate the distribution of residual stresses in the welding pipe. The overlay welding technique must induce compressive residual stress at the inner surface of the welded pipe to prevent IGSCC. To understand the bulk residual stress distribution, the stress profile as a function of location within wall is examined. In this study the full destructive residual stress measurement technique -- a cutting and sectioning method -- is used to determine the residual stress distribution. The sample is type 304 stainless steel weld overlay pipe with an outside diameter of 267 mm. A pipe segment is cut from the circular pipe; then a thin layer is removed axially from the inner to the outer surfaces until further sectioning is impractical. The total residual stress is calculated by adding the stress relieved by cutting the section away to the stress relieved by axially sectioning. The axial and hoop residual stresses are compressive at the inner surface of the weld overlay pipe. Compressive stress exists not only at the surface but is also distributed over most of the pipe's cross section. On the one hand, the maximum compressive hoop residual stress appears at the pipe's inner surface. The thermal-mechanical induced crack closure from significant compressive residual stress is discussed. This crack closure can thus prevent IGSCC very effectively

  16. Testing and analysis for weld overlay repair of thinned class 2 and 3 ferritic piping

    International Nuclear Information System (INIS)

    Sections III and XI of the ASME Code do not prohibit use of external weld overlays to repair internal wall thinning. Neither, however, do these ASME Code Sections provide specific guidance for weld overlay repair installation. this lack of specific guidance has resulted in broad differences of opinion as to the viability of weld overlay repairs. In order to resolve these differences of opinion, several weld overlay repairs have been installed and evaluated. Thee overlay repairs were installed on carbon steel piping coupons using E7018 electrodes. A variety of flaw sizes, weld installation parameters, and weld configurations were employed. The repair areas were tested, and the test results were used to develop proposed rules for incorporation into Section XI of the ASME Code. Finite element analysis was performed to benchmark the test results, and to provide guidance for applying weld overlay repairs in the field. These tests demonstrate that external weld overlay is a viable repair alternative for internal wall thinning

  17. Evaluation of residual stress near the weld overlay cladding by welding and post-weld heat treatment

    International Nuclear Information System (INIS)

    Austenitic stainless steel is welded as a cladding on the inner surface of a reactor pressure vessel (RPV) made of low alloy steel. In order to assess the structural integrity of the RPV precisely, the residual stress distribution caused by weld-overlay cladding and post-weld heat treatment (PWHT) is evaluated. Since the cladding layer is very thin compared to vessel wall, it is necessary to evaluate the residual stress distribution around the weld fusion line can be very steep. In this study, cladded specimens were fabricated using different welding methods. Residual stress measurements using both sectioning and deep hole drilling (DHD) methods were then performed to evaluate the residual stress distributions through the weld fusion line. Three-dimensional thermal-elastic-plastic-creep analyses based on finite element method were also conducted to evaluate the residual stress caused by weld-overlay cladding and PWHT. It was shown that analytical results provided reasonable agreements on weld residual stress with experimental results. It was also clarified that the main cause of residual stress due to welding and PWHT was the difference of thermal expansion between weld and base metals. (author)

  18. Corrosion resistance and microstructure of alloy 625 weld overlay on ASTM A516 grade 70

    International Nuclear Information System (INIS)

    Nickel-based alloys are a crucial class of materials because of their excellent corrosion resistance. In the present study, single layer and two layers alloy 625 weld overlays were deposited by GTAW process on A516 grade 70 carbon steel. The dilution in terms of Fe, Ni, Mo and Nb content was calculated in 30 points of weld overlay. Microstructure observations showed that alloy 625 had austenitic structure with two types of Laves and NbC secondary phases. The uniform and pitting corrosion resistance of alloy 625 weld overlay as casted and as forged were evaluated in accordance with ASTM G48-2011 standard at different temperatures to determine the weight loss and critical pitting temperature. For achieving a better comparison, samples from alloy 625 as casted and as forged were tested under the same conditions. The results point out that single layer alloy 625 weld overlay is not suitable for chloride containing environments, two layers alloy 625 weld overlay and alloy 625 as casted have acceptable corrosion resistance and almost the same critical pitting temperature. Alloy 625 as forged has the best corrosion resistance and the highest critical pitting temperature among all test specimens. Also, the corrosion behavior was evaluated in accordance with ASTM G28 standard. The corrosion rate of single layer weld overlay was unacceptable. The average corrosion rate of two layers weld overlay and in casted condition were 35.82 and 33.01 mpy, respectively.

  19. Three dimensional finite element analysis of weld overlay application on a plastically formed feeder tube

    International Nuclear Information System (INIS)

    This paper presents a finite element analysis (FEA) model to predict the residual stresses in a tight-radius warm bend feeder tube in a CANDU nuclear reactor coolant system throughout the various stages of the manufacturing and welding processes, including feeder tube forming, Grayloc hub weld, and weld overlay application. The FEA employs 3-D elastic-plastic technology with large deformation capability to predict the residual stresses due to the feeder tube forming and various welding processes. The results demonstrate that the FEA method captures the residual stress trends resulted from warm bending and weld overlay with acceptable accuracy. (author)

  20. Ultrasonic Evaluation of Two Dissimilar Metal Weld Overlay Specimens

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cinson, Anthony D.; Prowant, Matthew S.; Moran, Traci L.; Anderson, Michael T.

    2012-06-30

    Two dissimilar metal weld (DMW) pipe-to-nozzle specimens were implanted with thermal fatigue cracks in the 13% to 90% through-wall depth range. The specimens were ultrasonically evaluated with phased-array probes having center frequencies of 0.8, 1.0, 1.5, and 2.0 megahertz (MHz). An Alloy 82/182 weld overlay (WOL) was applied and the specimens were ultrasonically re-evaluated for flaw detection and characterization. The Post-WOL flaw depths were approximately 10% to 56% through-wall. This study has shown the effectiveness of ultrasonic examinations of Alloy 82/182 overlaid DMW specimens. Phased-array probes with center frequency in the 0.8- to 1.0-MHz range provide a strong coherent signal but the greater ultrasonic wavelength and larger beam spot size prevent the reliable detection of small flaws. These small flaws had nominal through-wall depths of less than 15% and length in the 50-60 mm (2-2.4 in.) range. Flaws in the 19% and greater through-wall depth range were readily detected with all four probes. At the higher frequencies, the reflected signals are less coherent but still provide adequate signal for flaw detection and characterization. A single inspection at 2.0 MHz could provide adequate detection and sizing information but a supplemental inspection at 1.0 or 1.5 MHz is recommended.

  1. Analysis of mechanical tensile properties of irradiated and annealed RPV weld overlay cladding

    International Nuclear Information System (INIS)

    Mechanical tensile properties of irradiated and annealed outer layer of reactor pressure vessel weld overlay cladding, composed of Cr19Ni10Nb alloy, have been experimentally determined by conventional tensile testing and indentation testing. The constitutive properties of weld overlay cladding are then modelled with two homogenization models of the constitutive properties of elastic-plastic matrix-inclusion composites; numerical and experimental results are then compared. 10 refs., 4 figs., 4 tabs

  2. Embrittlement of types 316l and 347 weld overlay by post-weld heat treatment and hydrogen

    Science.gov (United States)

    Tyson, W.

    1984-07-01

    The effects of post-weld heat treatment and hydrogen on the tensile properties of weld overlay of types 316L and 347 have been studied. Formation of sigma phase (σ) from the delta ferrite (σ) in the as-welded microstructure leads to significant loss of ductility and increased sensitivity to hydrogen. Although hydrogen charging caused ductility losses in all conditions, no change in fracture mode was found by scanning electron and optical microscopy.

  3. Evaluation of phase relations in weld overlays of 316, 309MoL and SKWAM

    OpenAIRE

    Stenarson, Fredrik; Tibblin, Fritjof

    2013-01-01

    AREVA NP Uddcomb AB wants to replace the material used for a specific valve seat used in boiling water reactors, BWR. Their solution is a weld overlay of different stainless steels composed of two buffer layers of the steel 309 MoL followed by two layers of the filler material SKWAM welded on type 316 stainless steel or carbon steel. The report focuses on the long term structural effects in the weld overlay due to the operating temperature in BWRs, in this case 270 °C. To investigate the ther...

  4. FEM Analysis and Measurement of Residual Stress by Neutron Diffraction on the Dissimilar Overlay Weld Pipe

    International Nuclear Information System (INIS)

    Much research has been done to estimate the residual stress on a dissimilar metal weld. There are many methods to estimate the weld residual stress and FEM (Finite Element Method) is generally used due to the advantage of the parametric study. And the X-ray method and a Hole Drilling technique for an experimental method are also usually used. The aim of this paper is to develop the appropriate FEM model to estimate the residual stresses of the dissimilar overlay weld pipe. For this, firstly, the specimen of the dissimilar overlay weld pipe was manufactured. The SA 508 Gr3 nozzle, the SA 182 safe end and SA376 pipe were welded by the Alloy 182. And the overlay weld by the Alloy 52M was performed. The residual stress of this specimen was measured by using the Neutron Diffraction device in the HANARO (High-flux Advanced Neutron Application ReactOr) research reactor, KAERI (Korea Atomic Energy Research Institute). Secondly, FEM Model on the dissimilar overlay weld pipe was made and analyzed by the ABAQUS Code (ABAQUS, 2004). Thermal analysis and stress analysis were performed, and the residual stress was calculated. Thirdly, the results of the FEM analysis were compared with those of the experimental methods

  5. Field application of phased array ultrasonic testing for structural weld overlay on dissimilar welds of pressurizer nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hoi; Kim, Yong Sik [Korea Hydro and Nuclear Power Company Ltd., Central Research Institute, Daejeon (Korea, Republic of)

    2015-08-15

    Weld overlay was first used in power plants in the US in the early 1980s as an interim method of repairing the welds of flawed piping joints. Weld overlaid piping joints in nuclear power plants must be examined periodically using ultrasonic examination technology. Portable phased array ultrasonic technology has recently become available. Currently, the application of preemptive weld overlays as a mitigation technique and/as a method to improve the examination surface condition for more complex configurations is becoming more common. These complex geometries may require several focused conventional transducers for adequate inspection of the overlay, the original weld, and the base material. Alternatively, Phased array ultrasonic probes can be used to generate several inspection angles simultaneously at various focal depths to provide better and faster coverage than that possible by conventional methods. Thus, this technology can increase the speed of examinations, save costs, and reduce radiation exposure. In this paper, we explain the general sequence of the inspection of weld overlay and the results of signal analysis for some PAUT (phased array ultrasonic testing) signals detected in on-site inspections.

  6. Field application of phased array ultrasonic testing for structural weld overlay on dissimilar welds of pressurizer nozzles

    International Nuclear Information System (INIS)

    Weld overlay was first used in power plants in the US in the early 1980s as an interim method of repairing the welds of flawed piping joints. Weld overlaid piping joints in nuclear power plants must be examined periodically using ultrasonic examination technology. Portable phased array ultrasonic technology has recently become available. Currently, the application of preemptive weld overlays as a mitigation technique and/as a method to improve the examination surface condition for more complex configurations is becoming more common. These complex geometries may require several focused conventional transducers for adequate inspection of the overlay, the original weld, and the base material. Alternatively, Phased array ultrasonic probes can be used to generate several inspection angles simultaneously at various focal depths to provide better and faster coverage than that possible by conventional methods. Thus, this technology can increase the speed of examinations, save costs, and reduce radiation exposure. In this paper, we explain the general sequence of the inspection of weld overlay and the results of signal analysis for some PAUT (phased array ultrasonic testing) signals detected in on-site inspections

  7. Study on cracking of welding overlay based on the theory of diffusion-induced stress

    Institute of Scientific and Technical Information of China (English)

    Xiliang ZHANG; Changyu ZHOU

    2011-01-01

    Hydrogen diffusion in the wall of hydrogenation reactor for three situations,i.e. operating,normal shutdown and abnormal shutdown,was numerically simulated based on the finite element program-ABAQUS. The formula of diffusion-induced stress was deduced for model of the thin walled cylinder. Distribution of diffusion-induced stress in the wall of hydrogenation reactor was studied. The results showed that the maximum stress was at the fusion surface between welding overlay and base metal,and which would increase with cooling rate. The crack will initiate and propagate from fusion surface to welding overlay when the diffusion-induced stress is higher than yield stress,but it will not propagate to the base metal. Diffusion-induced stress is one of the important factors for crack initiation and propagation of welding overlay of hydrogenation reactor.

  8. Numerical evaluation of weld overlay applied to a pressurized water reactor nozzle mock-up

    Energy Technology Data Exchange (ETDEWEB)

    Rabello, Emerson G.; Silva, Luiz L.; Gomes, Paulo T.V., E-mail: egr@cdtn.b, E-mail: silvall@cdtn.b, E-mail: gomespt@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil). Servico de Integridade Estrutural

    2011-07-01

    The primary water stress corrosion cracking (PWSCC) is a major mechanism of failure in the primary circuit of PWR type nuclear power plants. The PWSCC is associated with the presence of corrosive environment, the susceptibility to corrosion cracking of the materials involved and the tensile stresses presence. Residual stresses generated during dissimilar materials welding can contribute to PWSCC. An alternative to the PWSCC mitigation is the application of external weld layers in the regions of greatest susceptibility to corrosion cracking. This process, called Weld Overlay (WOL), has been widely used in regions of dissimilar weld (low alloy steel and stainless steel with nickel alloy addition) of nozzles and pipes on the primary circuit in order to promote internal compressive stresses on the wall of these components. This paper presents the steps required to the numerical stress evaluation (by finite element method) during the dissimilar materials welding as well as application of Weld Overlay process in a nozzle mock-up. Thus, one can evaluate the effectiveness of the application of weld overlay process to internal compressive stress generation on the wall nozzle. (author)

  9. Residual stress determination in a dissimilar weld overlay pipe by neutron diffraction

    International Nuclear Information System (INIS)

    Highlights: → Determined residual stress distribution in a dissimilar weld overlay pipe. → Consists of a ferritic (SA508), austenitic (F316L) steels, Alloy 182 consumable. → Measured significant compression (-600 MPa) near the inner wall of overlay. → Validate integrity of the inner wall for the pressurized nozzle nuclear structure. - Abstract: Residual stresses were determined through the thickness of a dissimilar weld overlay pipe using neutron diffraction. The specimen has a complex joining structure consisting of a ferritic steel (SA508), austenitic steel (F316L), Ni-based consumable (Alloy 182), and overlay of Ni-base superalloy (Alloy 52M). It simulates pressurized nozzle components, which have been a critical issue under the severe crack condition of nuclear power reactors. Two neutron diffractometers with different spatial resolutions have been utilized on the identical specimen for comparison. The macroscopic 'stress-free' lattice spacing (do) was also obtained from both using a 2-mm width comb-like coupon. The results show significant changes in residual stresses from tension (300-400 MPa) to compression (-600 MPa) through the thickness of the dissimilar weld overlay pipe specimen.

  10. Leak-before-break analysis of a dissimilar metal welded overlay structure for connecting pipe-nozzle of nuclear reactor pressure vessel to safe end

    International Nuclear Information System (INIS)

    Background: Primary water stress corrosion cracking (PWSCC) is commonly produced in the dissimilar metal welded joints for connecting the pipe-nozzles of nuclear reactor pressure vessels to the safe ends. The technology to repair and mitigate PWSCC is usually to make the weld overlay of higher corrosion resistant Alloy52M on the pipe joints. Purpose: We need to assess the integrity of the welded overlay structures, and to make Leak-before-break (LBB) analyses. The effect of the weld overlay thickness on the LBB behavior needs to be studied. Methods: Based on the three-dimensional finite element fracture mechanics analyses, the ABAQUS software was applied to construct the LBB curves and ligament instability lines of the dissimilar metal welded overlay structures. The effects of the weld overlay thickness on the LBB curves and ligament instability lines were analyzed. Results: The results show that the LBB curves and ligament instability lines with the weld overlay are located above those without the weld overlay. With increasing weld overlay thickness, the LBB curves and ligament instability lines both shift upward. Conclusion: The weld overlay can increase the LBB safe margin of the dissimilar metal welded joints. With increasing weld overlay thickness, the LBB safe margin of the joint structure can be further increased. (authors)

  11. Solidification paths in modified Inconel 625 weld overlay material

    DEFF Research Database (Denmark)

    Chandrasekaran, Karthik; Tiedje, Niels Skat; Hald, John

    2009-01-01

    . Metallographic analysis of solidified samples of Inconel 625 with addition of selected elements is compared with thermodynamic modelling of segregation during solidification. The influence of changes in the melt chemistry on the formation of intermetallic phases during solidification is shown. In particular......, focus is put on how the composition of the dendrite core is affected by modifications to the alloy. It has previously been shown that when the overlay material corrodes, the corrosion take place in the dendrite core. Therefore, the discussion will be directed towards explaining the extent to which the...

  12. Effect of Fe content on the friction and abrasion properties of copper base overlay on steel substrate by TIG welding

    Institute of Scientific and Technical Information of China (English)

    Lü Shixiong; Song Jianling; Liu Lei; Yang Shiqin

    2009-01-01

    Copper base alloy was overlaid onto 35CrMnSiA steel plate by tungsten inert gas (TIG) welding method. The heat transfer process was simulated, the microstructures of the copper base overlay were analyzed by scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS), and the friction and abrasion properties of the overlay were measured. The results show that the Fe content increases in the overlay with increasing the welding current. And with the increase of Fe content in the overlay, the friction coefficient increases and the wear mechanism changes from oxidation wear to abrasive wear and plough wear, which is related to the size and quantity of Fe grains in the overlay. While with the increase of Fe content in the overlay, the protection of oxidation layer against the oxidation wear on the melted metal decreases.

  13. Effects of irradiation on the fracture properties of stainless steel weld overlay cladding

    International Nuclear Information System (INIS)

    Stainless steel weld overlay cladding was fabricated using the submerged arc, single-wire, oscillating-electrode, and the three-wire, series-arc methods. Three layers of cladding were applied to a pressure vessel plate to provide adequate thickness for fabrication of test specimens, and irradiations were conducted at temperatures and to fluences relevant to power reactor operation. For the first single-wire method, the first layer was type 309, and the upper two layers were type 308 stainless steel. The type 309 was diluted considerably by excessive melting of the base plate. The three-wire method used various combinations of types 308, 309, and 304 stainless steel weld wires, and produced a highly controlled weld chemistry, microstructure, and fracture properties in all three layers of the weld. 14 refs., 15 figs., 4 tabs

  14. NDT with the structural weld overlay program. Recent field experience and lessons learned

    International Nuclear Information System (INIS)

    Structural weld overlay (SWOL) has become a predominant mitigation technique within the Alloy 600 program. For the pressurizer nozzles, MRP-139 requires volumetric examination by year end 2007. Many nozzles are un-inspectable due to geometry and material limitations that preclude interrogation of the required examination volume. SWOL therefore is the mitigation technique which overcomes these limitations. SWOL of the pressurizer nozzles has been a challenge for all the vendors. Alloy 52 has proven to be difficult to weld under field conditions. The NDT technique chosen to demonstrate the integrity of the overlay needs to be adapted to the specific repair process and nozzle geometry. The purpose of this paper will be to present Westinghouse's integrated approach for SWOL with the focus on the NDT aspects. Topics will include main repair process steps, NDT qualification, recent field experience and lessons learned. (author)

  15. Assessment of Weld Overlays for Mitigating Primary Water Stress Corrosion Cracking at Nickel Alloy Butt Welds in Piping Systems Approved for Leak-Before-Break

    Energy Technology Data Exchange (ETDEWEB)

    Sullivan, Edward J.; Anderson, Michael T.

    2012-08-01

    This TLR provides an assessment of weld overlays as a mitigation strategy for PWSCC, and includes an assessment of the WOL-related inspection requirements of Code Case N-770-1, as conditioned in §50.55a.

  16. Through-Thickness Measurements of Residual Stresses in an Overlay Dissimilar Weld Pipe using Neutron Diffraction

    International Nuclear Information System (INIS)

    The distribution of residual stresses in dissimilar material joints has been extensively studied because of the wide applications of the dissimilar welds in many inevitable complex design structures. Especially the cracking of dissimilar welding has been a long standing issue of importance in many components of the power generation industries such as nuclear power plant, boiling pressure system, and steam generators. In particular, several failure analysis and direct observations have shown that critical fractures have frequently occurred in one side of the dissimilar welded parts. For example, the heat-affected zone on the ferrite steel side is known to critical in many dissimilar welding pipes when ferrite (low carbon steel) and austenite (stainless) steels are joined. The main cause of the residual stresses can be attributed to the mismatch in the coefficient of thermal expansion between the dissimilar metals (ferrite and austenite). Additional cladding over circumferential welds is known to reinforce the mechanical property due to the beneficial compressive residual stress imposed on the weld and heat-affected zone. However, science-based quantitative measurement of the through thickness residual stress distribution is very limited in literature. The deep penetration capability of neutrons into most metallic materials makes neutron diffraction a powerful tool to investigate and map the residual stresses of materials throughout the thickness and across the weld. Furthermore, the unique volume averaged bulk characteristic of materials and mapping capability in three dimensions are suitable for the engineering purpose. Thus, the neutron-diffraction measurement method has been selected as the most useful method for the study of the residual stresses in various dissimilar metal welded structures. The purpose of this study is to measure the distribution of the residual stresses in a complex dissimilar joining with overlay in the weld pipe. Specifically, we measured

  17. Corrosion resistance and microstructure of alloy 625 weld overlay on ASTM A516 grade 70

    Energy Technology Data Exchange (ETDEWEB)

    Moradi, Mohammad J. [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Petroleum Engineering Dept.; Ketabchi, Mostafa [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Mining and Metallurgical Engineering Dept.

    2016-02-01

    Nickel-based alloys are a crucial class of materials because of their excellent corrosion resistance. In the present study, single layer and two layers alloy 625 weld overlays were deposited by GTAW process on A516 grade 70 carbon steel. The dilution in terms of Fe, Ni, Mo and Nb content was calculated in 30 points of weld overlay. Microstructure observations showed that alloy 625 had austenitic structure with two types of Laves and NbC secondary phases. The uniform and pitting corrosion resistance of alloy 625 weld overlay as casted and as forged were evaluated in accordance with ASTM G48-2011 standard at different temperatures to determine the weight loss and critical pitting temperature. For achieving a better comparison, samples from alloy 625 as casted and as forged were tested under the same conditions. The results point out that single layer alloy 625 weld overlay is not suitable for chloride containing environments, two layers alloy 625 weld overlay and alloy 625 as casted have acceptable corrosion resistance and almost the same critical pitting temperature. Alloy 625 as forged has the best corrosion resistance and the highest critical pitting temperature among all test specimens. Also, the corrosion behavior was evaluated in accordance with ASTM G28 standard. The corrosion rate of single layer weld overlay was unacceptable. The average corrosion rate of two layers weld overlay and in casted condition were 35.82 and 33.01 mpy, respectively. [German] Nickellegierungen sind aufgrund ihres exzellenten Korrosionswiderstandes eine bedeutende Werkstoffklasse. In der diesem Beitrag zugrunde liegenden Studie wurden mittels WIG-Schweissens ein- und zweilagige Schweissplattierungen auf den Kohlenstoffstahl A516 (Grade 70) aufgebracht. Die Vermischung in Form des Fe-, Ni-, Mo- und Nb-Gehaltes wurde an 30 Punkten der Schweissplattierungen berechnet. Die mikrostrukturellen Untersuchungen ergaben, dass die Legierung 625 eine austenitische Struktur mit zwei Arten von

  18. Residual stress analysis of an overlay weld on a dissimilar metal weld

    International Nuclear Information System (INIS)

    In recent years, a dissimilar metal, Alloy 82/182 welds used to connect stainless steel piping and low alloy steel or carbon steel components in nuclear reactor piping system have experienced a cracking due to a primary water stress corrosion (PWSCC). It is well known that one reason for the cracking is the residual stress by the weld. But, it is difficult to estimate the weld residual stress exactly due to many parameters of a welding. In this paper, the analysis of 3 FEM models is performed to estimate the weld residual stress on a dissimilar metal weld exactly

  19. Characterisation of the surface over-layer of welded uranium by FIB, SIMS and Auger electron spectroscopy

    International Nuclear Information System (INIS)

    Secondary ion mass spectrometry (SIMS), focused ion beam (FIB) milling and Auger electron spectroscopy have been used to examine the composition and surface structure of uranium welded by an electron beam. Four characteristic areas of the metal surface were designated, these being: body (unaffected by the welding process), heat affected zone (HAZ), weld edge and weld. Surface composition to a depth of a few microns was determined using SIMS profiling, and direct thickness measurements of surface over-layers on the metal were made using FIB. Marked variations in both the thickness and composition of the over-layers were found when comparing the body/HAZ, weld edge and weld material. Additionally, numerous prismatic inclusions, approximately 5 μm2, were observed at the surface of the weld material. Auger and SIMS analyses indicated these inclusions were nitro-carbides. An increased concentration of these inclusions and other elemental impurities at the margins of the weld and within the HAZ indicated that during welding a segregation of impurities from the molten metal had occurred. The results are discussed in terms of processes considered to be occurring during welding and their implications in regard to corrosion in hydrogen atmospheres.

  20. GE Hitachi Nuclear Energy (GEH) PWR repair technology - FineLineTM Welding, Weld Overlay, and ReNewTM Surface Improvement

    International Nuclear Information System (INIS)

    This paper discusses GEH technologies for fabrication, maintenance, and repair of welded components in nuclear reactors. Each process increases margins against PWSCC in PWRs (and SCC in BWRs) by controlling residual stress, alloy chemistry, and microstructure. First, FineLineTM Welding automated welding technology produces compressive stresses in the weld root regions. The narrow weld joint design improves fabrication productivity and reduces weld shrinkage distortion. The low heat input, combined with special welding parameters, also limits heat affected zone (HAZ) residual strains and sensitization in addition to the compressive stresses, which will further prevent PWSCC. Second, Weld Overlays (WOLs) for cracking mitigation are presented, including those for stainless steels, nickel alloys, and low alloy steel. WOLs for stainless steels have been successfully applied for many decades in BWRs for mitigation of existing-cracks. More recently, WOLs are being used pre-emotively, especially in PWRs, where mitigation of cracking in nozzle and butt welds are currently being implemented using nickel-base Alloy 52M. For hard enable Low Alloy Steels such as the P V nozzles, a Temper Bead welding process in used, which is now qualified for both dry and wetted IDs. Thirdly, a new PWSCC mitigation technology, ReNewTM Surface Improvement, puts the surface of SCC-susceptible weld areas into compression, removes cold work from fabrication grinding/machining, removes aging degradation from service exposure, while improving the surface finish to further resist SCC initiation. Re New utilizes flexible abrasive media that is applied underwater with automated delivery tooling. Laboratory testing has been conducted to show that after application of Re New, a significant Factor of Improvement on component life can be achieved for nickel-base Alloy 182 subjected to a BWR environment. Similar life improvement is expected for PWRs welds. This technology can also be combined with Hitachi

  1. Full structural weld overlay application as a repair or mitigation measure for PWSCC susceptible alloy 82/182 DM welds in PWR plants

    International Nuclear Information System (INIS)

    In recent years, cracking due to Primary Water Stress Corrosion Cracking (PWSCC) have been observed in Alloy 82/182 dissimilar metal (DM) welds both in the United States and abroad. These DM welds are used to connect stainless steel piping to low alloy steel or carbon steel components in Pressurizer Water Reactor (PWR) plants. Full Structural weld overlay (FSWOL) was implemented in some cases as a repair technique to mitigate PWSCC at these welds. Such repair technique is an acceptable ASME Code repair method and has already been successfully used to repair Intergranular Stress Corrosion Cracking (IGSCC) at the stainless steel pipe welds in Boiling Water Reactor (BWR) plants in the United States for over twenty years. FSWOL is a repair technique that can be used to reinforce nozzle safe end regions and pipes in PWR plants susceptible to PWSCC with cracks present. Such technique can also be used as a mitigation technique at locations without any cracking but are susceptible to PWSCC. The technique involves the application of a specified thickness and length of PWSCC resistant weld material over the region of interest in a configuration that maintains structural integrity and meets the American Society of Mechanical Engineers (ASME) Section XI Code margins with cracks present. The reinforcement material forms a structural barrier to PWSCC and produces a compressive residual stress condition at the inner portion of the pipe that mitigates future crack initiation and/or propagation due to PWSCC. In addition, full structural weld overlay improves inspectability of the nozzle safe end weld regions and facilitates volumetric examinations by minimizing discontinuities in the nozzle safe end weld regions. Purpose of this paper is to describe the methodology and criteria for applying FSWOL as either a repair or mitigation measure for PWSCC susceptible Alloy 82/182 DM welds in PWR plants. It is planned by KHNP to have the methodology and criteria be implemented for the

  2. High Temperature Corrosion Behavior of Iron Aluminide Alloys and Coatings

    International Nuclear Information System (INIS)

    A multi-year effort has been focused on optimizing the long-term oxidation performance of ingot-processed (IP) and oxide-dispersion strengthened (ODS) Fe(sub 3)Al and iron aluminide-based coatings. Based on results from several composition iterations, a Hf-doped alloy (Fe-28Al-2Cr-0.05at.%Hf) has been developed with significantly better high temperature oxidation resistance than other iron aluminides. The scale adhesion is not significantly better; however, the(alpha)-Al(sub 2)O(sub 3) scale grows at a slower rate, approximately a factor of 10 less than undoped iron aluminide. The benefit of Hf is greatest at 1100-1200 C. Long-term oxidation resistance of commercially fabricated ODS Fe(sub 3)Al has been determined and compared to commercially available ODS FeCrAl. Scale spallation rates for ODS Fe(sub 3)Al are higher than for ODS FeCrAl. To complement studies of iron-aluminide weld-overlay coatings, carbon steel was coated with Fe-Al-Cr by thermal spraying. These specimens were then exposed in air at 900 and 1000 C and in air-1%SO(sub 2) at 800 C. Most likely due to an inadequate aluminum concentration in the coatings, continuous protective Al(sub 2)O(sub 3) could not be maintained and, consequently, the corrosion performance was significantly worse than what is normally observed for Fe(sub 3)Al

  3. Microstructural changes of a thermally aged stainless steel submerged arc weld overlay cladding of nuclear reactor pressure vessels

    International Nuclear Information System (INIS)

    The effect of thermal aging on microstructural changes in stainless steel submerged arc weld-overlay cladding of reactor pressure vessels was investigated using atom probe tomography (APT). In as-received materials subjected to post-welding heat treatments (PWHTs), with a subsequent furnace cooling, a slight fluctuation of the Cr concentration was observed due to spinodal decomposition in the δ-ferrite phase but not in the austenitic phase. Thermal aging at 400 °C for 10,000 h caused not only an increase in the amplitude of spinodal decomposition but also the precipitation of G phases with composition ratios of Ni:Si:Mn = 16:7:6 in the δ-ferrite phase. The degree of the spinodal decomposition in the submerged arc weld sample was similar to that in the electroslag weld one reported previously. We also observed a carbide on the γ-austenite and δ-ferrite interface. There were no Cr depleted zones around the carbide.

  4. Effect of modified postweld heat treatment on disbonding of 2.25 Cr-1 Mo steel overlay welded with austenitic stainless steel

    International Nuclear Information System (INIS)

    The susceptibility to disbonding which occurs at the interface of 2.25 Cr-1 Mo steel overlay welded with austenitic stainless steel can be drastically improved by modified postweld heat treatments (Mod PWHT), heat treatment at 963 K for 25.2 ks followed by annealing at 813 K for 54 ks and subsequent air cooling (after overlay welding). Severe disbonding tests under hydrogen atmosphere have revealed that the Mod PWHT steel produced hardly cracks at the interface; whereas, the conventional PWHT steel developed large cracks. This was due to the fact that the Mod PWHT suppresses the appearance of high carbon fresh martensite, which increases the susceptibility to disbonding significantly. (orig.)

  5. Effects of thermal aging and neutron irradiation on the mechanical properties of stainless steel weld overlay cladding

    International Nuclear Information System (INIS)

    Stainless steel weld overlay cladding was fabricated using the three-wire, series-arc method. Three layers of cladding were applied to a pressure vessel plate to provide adequate thickness for fabrication of test specimens. Since irradiation of the stainless steel cladding to 5 x 1019 neutrons/cm2 (>1 MeV) was conducted at 288 degrees C for 1605 h, tensile, Charpy V-notch (CVN), precracked Charpy V-notch (PCVN), and compact fracture toughness specimens were thermally aged at 288 degrees C for 1605 h. Additional specimens are being aged to 20,000 and 50,000 h. Thermal aging of three-wire, series-arc stainless steel weld overlay cladding at 288 degrees C for 1604 h resulted in appreciable decrease (16%) in the CVN upper-shelf energy, but the effect on the 41-J transition temperature shift was very small (3 degrees C). The combined effect, following neutron irradiation at 288 degrees C to a fluence of 5 x 1019 neutrons/cm2 (>MeV), was a 22% reduction in the CVN upper-shelf energy and a 29 degrees C shift at the 41-J level. The effect of thermal aging on tensile properties was very small or negligible. However, the combined effect after neutron irradiation was an increase in the yield strength (6 to 34% at test temperatures from 288 to -125 degrees C) and no apparent change in ultimate strength and total elongation. Also, neutron irradiation reduced the initiation fracture toughness (JIc) much more than did thermal aging. However, irradiation slightly decreased the tearing modulus, but no reduction was caused by thermal aging alone. The effects of long-term thermal exposure times (20,000 and 50,000 h) will be investigated when the specimen become available

  6. Field Investigation of Various Weld Overlays in a Waste Incineration Plant

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Larsen, O. H.

    2005-01-01

    . In addition to the test waterwall exposure, the chemical environment from the waste incineration was also monitored by analyzing deposits and corrosion products from various locations in the boiler. These were analyzed with respect to morphology and composition using electron microscopy with EDS......A test waterwall was fabricated so that alternatives to alloy 625 could be exposed in the first pass of the waste incineration plant Haderslev. The difference between application method was also a parameter, such that manual welding, machine welding and arc spraycoating of alloy 625 were compared...

  7. Effects of thermal aging on microstructure and hardness of stainless steel weld-overlay claddings of nuclear reactor pressure vessels

    Energy Technology Data Exchange (ETDEWEB)

    Takeuchi, T., E-mail: takeuchi.tomoaki@jaea.go.jp [Japan Atomic Energy Agency, Oarai, Ibaraki 311-1393 (Japan); Kakubo, Y.; Matsukawa, Y.; Nozawa, Y.; Toyama, T.; Nagai, Y. [The Oarai Center, Institute for Materials Research, Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Nishiyama, Y.; Katsuyama, J.; Yamaguchi, Y.; Onizawa, K. [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan); Suzuki, M. [Japan Atomic Energy Agency, Oarai, Ibaraki 311-1393 (Japan)

    2014-09-15

    The effects of thermal aging of stainless steel weld-overlay claddings of nuclear reactor pressure vessels on the microstructure and hardness of the claddings were investigated using atom probe tomography and nanoindentation testing. The claddings were aged at 400 °C for periods of 100–10,000 h. The fluctuation in Cr concentration in the δ-ferrite phase, which was caused by spinodal decomposition, progressed rapidly after aging for 100 h, and gradually for aging durations greater than 1000 h. On the other hand, NiSiMn clusters, initially formed after aging for less than 1000 h, had the highest number density after aging for 2000 h, and coarsened after aging for 10,000 h. The hardness of the δ-ferrite phase also increased rapidly for short period of aging, and saturated after aging for longer than 1000 h. This trend was similar to the observed Cr fluctuation concentration, but different from the trend seen in the formation of the NiSiMn clusters. These results strongly suggest that the primary factor responsible for the hardening of the δ-ferrite phase owing to thermal aging is Cr spinodal decomposition.

  8. Effects of neutron irradiation on microstructures and hardness of stainless steel weld-overlay cladding of nuclear reactor pressure vessels

    International Nuclear Information System (INIS)

    The microstructures and the hardness of stainless steel weld overlay cladding of reactor pressure vessels subjected to neutron irradiation at a dose of 7.2 × 1019 n cm−2 (E > 1 MeV) and a flux of 1.1 × 1013 n cm−2 s−1 at 290 °C were investigated by atom probe tomography and by a nanoindentation technique. To isolate the effects of the neutron irradiation, we compared the results of the measurements of the neutron-irradiated samples with those from a sample aged at 300 °C for a duration equivalent to that of the irradiation. The Cr concentration fluctuation was enhanced in the δ-ferrite phase of the irradiated sample. In addition, enhancement of the concentration fluctuation of Si, which was not observed in the aged sample, was observed. The hardening in the δ-ferrite phase occurred due to both irradiation and aging; however, the hardening of the irradiated sample was more than that expected from the Cr concentration fluctuation, which suggested that the Si concentration fluctuation and irradiation-induced defects were possible origins of the additional hardening

  9. Effects of thermal aging on microstructure and hardness of stainless steel weld-overlay claddings of nuclear reactor pressure vessels

    International Nuclear Information System (INIS)

    The effects of thermal aging of stainless steel weld-overlay claddings of nuclear reactor pressure vessels on the microstructure and hardness of the claddings were investigated using atom probe tomography and nanoindentation testing. The claddings were aged at 400 °C for periods of 100–10,000 h. The fluctuation in Cr concentration in the δ-ferrite phase, which was caused by spinodal decomposition, progressed rapidly after aging for 100 h, and gradually for aging durations greater than 1000 h. On the other hand, NiSiMn clusters, initially formed after aging for less than 1000 h, had the highest number density after aging for 2000 h, and coarsened after aging for 10,000 h. The hardness of the δ-ferrite phase also increased rapidly for short period of aging, and saturated after aging for longer than 1000 h. This trend was similar to the observed Cr fluctuation concentration, but different from the trend seen in the formation of the NiSiMn clusters. These results strongly suggest that the primary factor responsible for the hardening of the δ-ferrite phase owing to thermal aging is Cr spinodal decomposition

  10. Effects of neutron irradiation on microstructures and hardness of stainless steel weld-overlay cladding of nuclear reactor pressure vessels

    Energy Technology Data Exchange (ETDEWEB)

    Takeuchi, T., E-mail: takeuchi.tomoaki@jaea.go.jp [Oarai Research and Development Center, Japan Atomic Energy Agency, Oarai, Ibaraki 311-1393 (Japan); Kakubo, Y.; Matsukawa, Y.; Nozawa, Y.; Toyama, T.; Nagai, Y. [The Oarai Center, Institute for Materials Research, Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Nishiyama, Y.; Katsuyama, J.; Yamaguchi, Y.; Onizawa, K. [Nuclear Safety Research Center, Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan)

    2014-06-01

    The microstructures and the hardness of stainless steel weld overlay cladding of reactor pressure vessels subjected to neutron irradiation at a dose of 7.2 × 10{sup 19} n cm{sup −2} (E > 1 MeV) and a flux of 1.1 × 10{sup 13} n cm{sup −2} s{sup −1} at 290 °C were investigated by atom probe tomography and by a nanoindentation technique. To isolate the effects of the neutron irradiation, we compared the results of the measurements of the neutron-irradiated samples with those from a sample aged at 300 °C for a duration equivalent to that of the irradiation. The Cr concentration fluctuation was enhanced in the δ-ferrite phase of the irradiated sample. In addition, enhancement of the concentration fluctuation of Si, which was not observed in the aged sample, was observed. The hardening in the δ-ferrite phase occurred due to both irradiation and aging; however, the hardening of the irradiated sample was more than that expected from the Cr concentration fluctuation, which suggested that the Si concentration fluctuation and irradiation-induced defects were possible origins of the additional hardening.

  11. Effects of thermal aging and neutron irradiation on the mechanical properties of three-wire stainless steel weld overlay cladding

    International Nuclear Information System (INIS)

    Thermal aging of three-wire series-arc stainless steel weld overlay cladding at 288 degrees C for 1605 h resulted in an appreciable decrease (16%) in the Charpy V-notch (CVN) upper-shelf energy (USE), but the effect on the 41-J transition temperature shift was very small (3 degrees C). The combined effect of aging and neutron irradiation at 288 degrees C to a fluence of 5 x 1019 neutrons/cm2 (> 1 MeV) was a 22% reduction in the USE and a 29 degrees C shift in the 41-J transition temperature. The effect of thermal aging on tensile properties was very small. However, the combined effect of irradiation and aging was an increase in the yield strength (6 to 34% at test temperatures from 288 to -125 degrees C) but no apparent change in ultimate tensile strength or total elongation. Neutron irradiation reduced the initiation fracture toughness (JIc) much more than did thermal aging alone. Irradiation slightly decreased the tearing modulus, but no reduction was caused by thermal aging alone. Other results from tensile, CVN, and fracture toughness specimens showed that the effects of thermal aging at 288 or 343 degrees C for 20,000 h each were very small and similar to those at 288 degrees C for 1605 h. The effects of long-term thermal exposure time (50,000 h and greater) at 288 degrees C will be investigated as the specimens become available in 1996 and beyond

  12. Effects of thermal aging on microstructure and hardness of stainless steel weld-overlay claddings of nuclear reactor pressure vessels

    Science.gov (United States)

    Takeuchi, T.; Kakubo, Y.; Matsukawa, Y.; Nozawa, Y.; Toyama, T.; Nagai, Y.; Nishiyama, Y.; Katsuyama, J.; Yamaguchi, Y.; Onizawa, K.; Suzuki, M.

    2014-09-01

    The effects of thermal aging of stainless steel weld-overlay claddings of nuclear reactor pressure vessels on the microstructure and hardness of the claddings were investigated using atom probe tomography and nanoindentation testing. The claddings were aged at 400 °C for periods of 100-10,000 h. The fluctuation in Cr concentration in the δ-ferrite phase, which was caused by spinodal decomposition, progressed rapidly after aging for 100 h, and gradually for aging durations greater than 1000 h. On the other hand, NiSiMn clusters, initially formed after aging for less than 1000 h, had the highest number density after aging for 2000 h, and coarsened after aging for 10,000 h. The hardness of the δ-ferrite phase also increased rapidly for short period of aging, and saturated after aging for longer than 1000 h. This trend was similar to the observed Cr fluctuation concentration, but different from the trend seen in the formation of the NiSiMn clusters. These results strongly suggest that the primary factor responsible for the hardening of the δ-ferrite phase owing to thermal aging is Cr spinodal decomposition.

  13. Effects of neutron irradiation on microstructures and hardness of stainless steel weld-overlay cladding of nuclear reactor pressure vessels

    Science.gov (United States)

    Takeuchi, T.; Kakubo, Y.; Matsukawa, Y.; Nozawa, Y.; Toyama, T.; Nagai, Y.; Nishiyama, Y.; Katsuyama, J.; Yamaguchi, Y.; Onizawa, K.

    2014-06-01

    The microstructures and the hardness of stainless steel weld overlay cladding of reactor pressure vessels subjected to neutron irradiation at a dose of 7.2 × 1019 n cm-2 (E > 1 MeV) and a flux of 1.1 × 1013 n cm-2 s-1 at 290 °C were investigated by atom probe tomography and by a nanoindentation technique. To isolate the effects of the neutron irradiation, we compared the results of the measurements of the neutron-irradiated samples with those from a sample aged at 300 °C for a duration equivalent to that of the irradiation. The Cr concentration fluctuation was enhanced in the δ-ferrite phase of the irradiated sample. In addition, enhancement of the concentration fluctuation of Si, which was not observed in the aged sample, was observed. The hardening in the δ-ferrite phase occurred due to both irradiation and aging; however, the hardening of the irradiated sample was more than that expected from the Cr concentration fluctuation, which suggested that the Si concentration fluctuation and irradiation-induced defects were possible origins of the additional hardening.

  14. Fe-Al Weld Overlay and High Velocity Oxy-Fuel Thermal Spray Coatings for Corrosion Protection of Waterwalls in Fossil Fired Plants with Low NOx Burners

    Energy Technology Data Exchange (ETDEWEB)

    Regina, J.R.

    2002-02-08

    Iron-aluminum-chromium coatings were investigated to determine the best candidates for coatings of boiler tubes in Low NOx fossil fueled power plants. Ten iron-aluminum-chromium weld claddings with aluminum concentrations up to 10wt% were tested in a variety of environments to evaluate their high temperature corrosion resistance. The weld overlay claddings also contained titanium additions to investigate any beneficial effects from these ternary and quaternary alloying additions. Several High-Velocity Oxy-Fuel (HVOF) thermal spray coatings with higher aluminum concentrations were investigated as well. Gaseous corrosion testing revealed that at least 10wt%Al is required for protection in the range of environments examined. Chromium additions were beneficial in all of the environments, but additions of titanium were beneficial only in sulfur rich atmospheres. Similar results were observed when weld claddings were in contact with corrosive slag while simultaneously, exposed to the corrosive environments. An aluminum concentration of 10wt% was required to prevent large amounts of corrosion to take place. Again chromium additions were beneficial with the greatest corrosion protection occurring for welds containing both 10wt%Al and 5wt%Cr. The exposed thermal spray coatings showed either significant cracking within the coating, considerable thickness loss, or corrosion products at the coating substrate interface. Therefore, the thermal spray coatings provided the substrate very little protection. Overall, it was concluded that of the coatings studied weld overlay coatings provide superior protection in these Low NOx environments; specifically, the ternary weld composition of 10wt%Al and 5wt%Cr provided the best corrosion protection in all of the environments tested.

  15. Study on microstructural changes in thermally-aged stainless steel weld-overlay cladding of nuclear reactor pressure vessels by atom probe tomography

    Energy Technology Data Exchange (ETDEWEB)

    Takeuchi, T., E-mail: takeuchi.tomoaki@jaea.go.jp [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan); Kameda, J. [National Institute for Materials Science, Sengen, Tsukuba 305-0047 (Japan); Nagai, Y.; Toyama, T. [Oarai Center, Institute for Materials Research, Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Nishiyama, Y.; Onizawa, K. [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan)

    2011-08-15

    Highlights: > Microstructural changes in stainless steel electroslag weld-overlay cladding. > Thermal aging caused progress of spinodal decomposition and precipitation of G phases in the {delta}-ferrite phase. > The degree of the spinodal decomposition had a linear relationship to the hardness. - Abstract: The effect of thermal aging on microstructural changes was investigated in stainless steel weld-overlay cladding composed of 90% austenite and 10% {delta}-ferrite phases using atom probe tomography (APT). In as-received materials subjected to cooling process after post-welding heat treatments (PWHT), a slight fluctuation of the Cr concentration was already observed due to spinodal decomposition in the ferrite phase but not in the austenitic phase. Thermal aging at 400 deg. C for 10,000 h caused not only an increase in the amplitude of spinodal decomposition but also the precipitation of G phases with composition ratios of Ni:Si:Mn = 16:7:6 in the ferrite phase. The chemical compositions of M{sub 23}C{sub 6} type carbides seemed to be formed at the austenite/ferrite interface were analyzed. The analyses of the magnitude of the spinodal decomposition and the hardness implied that the spinodal decomposition was the main cause of the hardening.

  16. Study on microstructural changes in thermally-aged stainless steel weld-overlay cladding of nuclear reactor pressure vessels by atom probe tomography

    International Nuclear Information System (INIS)

    Highlights: → Microstructural changes in stainless steel electroslag weld-overlay cladding. → Thermal aging caused progress of spinodal decomposition and precipitation of G phases in the δ-ferrite phase. → The degree of the spinodal decomposition had a linear relationship to the hardness. - Abstract: The effect of thermal aging on microstructural changes was investigated in stainless steel weld-overlay cladding composed of 90% austenite and 10% δ-ferrite phases using atom probe tomography (APT). In as-received materials subjected to cooling process after post-welding heat treatments (PWHT), a slight fluctuation of the Cr concentration was already observed due to spinodal decomposition in the ferrite phase but not in the austenitic phase. Thermal aging at 400 deg. C for 10,000 h caused not only an increase in the amplitude of spinodal decomposition but also the precipitation of G phases with composition ratios of Ni:Si:Mn = 16:7:6 in the ferrite phase. The chemical compositions of M23C6 type carbides seemed to be formed at the austenite/ferrite interface were analyzed. The analyses of the magnitude of the spinodal decomposition and the hardness implied that the spinodal decomposition was the main cause of the hardening.

  17. Optimization of Weld Bead Parameters of Nickel Based Overlay Deposited by Plasma Transferred Arc Surfacing with Adequacy Test

    OpenAIRE

    Bhaskarananda Dasgupta; Pinaky Bhadury

    2014-01-01

    Plasma Transferred Arc surfacing is a kind of Plasma Transferred Arc Welding process. Plasma Transferred Arc surfacing (PTA) is increasingly used in applications where enhancement of wear, corrosion and heat resistance of materials surface is required. The shape of weld bead geometry affected by the PTA Welding process parameters is an indication of the quality of the weld. In this paper the analysis and optimization of weld bead parameters, during deposition of a Nickel based...

  18. ASTM 4130自动氩弧焊堆焊 Inconel 625焊接工艺%Procedure of 625 Overlay Weld on ASTM 4130 75K

    Institute of Scientific and Technical Information of China (English)

    郭必永

    2014-01-01

    通过理论分析及试验结合的方法,确认ASTM 413075K调质钢自动氩弧焊堆焊Inconel 625的工艺确认,根据API 6A Ed 20th和ASME IX-2010的要求进行评定,此结果可为生产提供一定的指导。%T hrough the combination of theoretical analysis and test ,the procedure of 625 overlay weld on ASTM 4130 75K which was quenched and tempered steel ,by automatic argon tungsten arc welding ,was evaluated according to API 6A Ed 20th and ASME IX-2010 requirements ,and provides guidance for production .

  19. The effect of location on the microstructure and mechanical properties of titanium aluminides produced by additive layer manufacturing using in-situ alloying and gas tungsten arc welding

    International Nuclear Information System (INIS)

    An innovative and low cost additive layer manufacturing (ALM) process is used to produce γ-TiAl based alloy wall components. Gas tungsten arc welding (GTAW) provides the heat source for this new approach, combined with in-situ alloying through separate feeding of commercially pure Ti and Al wires into the weld pool. This paper investigates the morphology, microstructure and mechanical properties of the additively manufactured TiAl material, and how these are affected by the location within the manufactured component. The typical additively layer manufactured morphology exhibits epitaxial growth of columnar grains and several layer bands. The fabricated γ-TiAl based alloy consists of comparatively large α2 grains in the near-substrate region, fully lamellar colonies with various sizes and interdendritic γ structure in the intermediate layer bands, followed by fine dendrites and interdendritic γ phases in the top region. Microhardness measurements and tensile testing results indicated relatively homogeneous mechanical characteristics throughout the deposited material. The exception to this homogeneity occurs in the near-substrate region immediately adjacent to the pure Ti substrate used in these experiments, where the alloying process is not as well controlled as in the higher regions. The tensile properties are also different for the vertical (build) direction and horizontal (travel) direction because of the differing microstructure in each direction. The microstructure variation and strengthening mechanisms resulting from the new manufacturing approach are analysed in detail. The results demonstrate the potential to produce full density titanium aluminide components directly using the new additive layer manufacturing method

  20. Optimization of Weld Bead Parameters of Nickel Based Overlay Deposited by Plasma Transferred Arc Surfacing with Adequacy Test

    Directory of Open Access Journals (Sweden)

    Bhaskarananda Dasgupta

    2014-07-01

    Full Text Available Plasma Transferred Arc surfacing is a kind of Plasma Transferred Arc Welding process. Plasma Transferred Arc surfacing (PTA is increasingly used in applications where enhancement of wear, corrosion and heat resistance of materials surface is required. The shape of weld bead geometry affected by the PTA Welding process parameters is an indication of the quality of the weld. In this paper the analysis and optimization of weld bead parameters, during deposition of a Nickel based alloy Colmonoy on stainless steel plate by plasma transferred arc surfacing, are made and values of process parameters to produce optimal weld bead geometry are estimated. The experiments are conducted based on a five input process parameters and mathematical models are developed using multiple regression technique. The direct effects of input process parameters on weld bead geometry are discussed using graphs. Finally, optimization of the weld bead parameters, that is minimization of penetration and maximization of reinforcement and weld bead width, are made with a view to economize the input process parameters to achieve the desirable welding joint.

  1. Materials development for waste-to-energy plants. New materials for overlay welding. Final report; Udvikling af materialer til affaldsforbraending - Nye materialer til overlagssvejsning. Slutrapport

    Energy Technology Data Exchange (ETDEWEB)

    Skat Tiedje, N.

    2010-07-01

    This part of the project was to develop a method for rapid benchmarking of new alloys for overlay welding and to apply the method in combination with thermodynamic modeling of microstructures in welded Ni-based alloys. Based on these analyses new, improved alloys were to be developed to be produced in the laboratory and tested using the benchmarking method. Accelerated electrochemical tests proved to be difficult, and the method that was chosen was unreliable. There were two reasons for this. 1: It was difficult to obtain stable experimental conditions in the measuring cell. 2: The sample geometry and various uncontrolled chemical reactions within the welding and in the salt melt surface. The problems of achieving stability turned out to be an Achilles' heel in this part of the project, and it was the cause of significant delays. Thermodynamic modeling gave a number of interesting results, including the coupling between the content of iron and carbon and in terms of how the various alloying elements segregate in the material. The method alone does not tell anything about the risk of corrosion. Here the coupling to the electrostatic experiments were missing which should give information about the phases of greatest importance for corrosion. Calculations of the chemical equilibrium between the alloying elements, oxygen, and chlorine show that all metals react with both chlorine and oxygen at 450 to 500 deg. C. Oxides are the most stable reaction products viz. that once they are formed, they do not participate in further chemical reactions. (LN)

  2. Processing and structure of in situ Fe-Al alloys produced by gas tungsten arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Banovic, S.W.; DuPont, J.N.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

    1997-02-14

    Iron aluminide weld overlays are being investigated for corrosion and erosion protection of boiler tubes in low NOx burners. The primary objective of the research is to identify overlay compositions which can be deposited in a crack-free condition and provide corrosion protection in moderately reducing environments. In the current phase of work, Fe-Al alloy weld overlays were produced by depositing commercially pure aluminum wire on to low carbon steel substrates using Gas Tungsten Arc Welding. A systematic variation of the wire feed speed and current, two major factors affecting dilution, resulted in a variation in aluminum contents of the welds ranging from 3--42 wt% aluminum. The aluminum content was observed to increase with wire feed speed and a decrease in the current. The aluminum content was also found to affect the cracking susceptibility of the overlays. At 10wt% aluminum, few to no cracks were observed in the deposits. Above this value, cracking was prevalent throughout the weld. In addition, two types of microstructures were found correlating to different concentrations of aluminum. A homogeneous matrix with second phase particles consisting of coarse columnar grains was found for low aluminum concentrations. With higher aluminum contents, a two-phase constituent was observed to surround primary dendrites growing from the substrate. The transition of the microstructures occurred between 24 and 32 wt% Al.

  3. Stress relief cracking in overlay-welded components for nuclear reactor pressure vessels of a heat-resistant structural steel

    International Nuclear Information System (INIS)

    Cracks under the cladding of reactor pressure vessels have of late been the subject of discussions. Many specialists in welding technology and fracture mechanics consider these cracks to be of minor importance. They are, however, unacceptable for those responsible for the safe operation of reactors insofar as their insignificance has not been unambiguously proved. Results of the research of these problems are listed. (F.M.)

  4. Effects of titanium and zirconium on iron aluminide weldments

    Energy Technology Data Exchange (ETDEWEB)

    Burt, R.P.; Edwards, G.R. [Colorado School of Mines, Golden, CO (United States); David, S.A. [Oak Ridge National Lab., TN (United States)

    1996-08-01

    Iron aluminides form a coarse fusion zone microstructure when gas-tungsten arc welded. This microstructure is susceptible to hydrogen cracking when water vapor is present in the welding environment. Because fusion zone microstructural refinement can reduce the hydrogen cracking susceptibility, titanium was used to inoculate the weld pool in iron aluminide alloy FA-129. Although the fusion zone microstructure was significantly refined by this method, the fracture stress was found to decrease with titanium additions. This decrease is attributed to an increase in inclusions at the grain boundaries.

  5. Corrosion performance of iron aluminides in fossil energy environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. [Argonne National Lab., IL (United States). Energy Technology Div.

    1997-12-01

    Corrosion of metallic structural materials in complex gas environments of coal gasification and combustion is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S or SO{sub 2} and chlorine as HCl. This paper presents a comprehensive review of the current status of the corrosion performance of alumina scales that are thermally grown on Fe-base alloys, including iron aluminides, in multicomponent gas environments of typical coal-conversion systems. Mechanisms of scale development/breakdown, performance envelopes for long-term usage of these materials, approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics, and in-service experience with these materials are emphasized. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the electrospark deposition process or by weld overlay techniques.

  6. Examination of overlay repaired BWR pipe joints

    International Nuclear Information System (INIS)

    Intergranular stress corrosion cracking (IGSCC) in a large number of austenitic stainless steel girth welds in boiling water reactor (BWR) piping has prompted the development of the weld overlay for repair (WOR) as a short-term remedy. It is necessary to examine the deposited overlay weld material for adequate definition of its condition and to monitor the overlaid IGSCC to determine if it grows past the bounds assumed in the design of the repair. This paper reports on NDE techniques evaluated using weld overlaid pipe samples containing known defects, overlaid samples removed from BWR service, and overlaid weld joints in plant. These samples included overlays containing fabrication defects and overlaid pipes containing deep and shallow laboratory- and service-induced IGSCC

  7. Overlay welding for corrugating roll

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The effects of chemical compositions and microstructures on wearability properties of overlaid corrugating roll were studied, and the factors governing the hardness and the wearability of overlaid layer were explored.The results show that the hardness and wearability of the overlaid layer significantly rise with the increase of the mass fraction of various types of eutectic, but the crack-resistance falls. The chief factor governing the hardness of overlaid layer is the matrix microstructure, especially the amount of austenite; and the second is the amount of carbide. The principal factor governing the wearability of overlaid layer is the amount of special carbide, particularly the amount of eutectic; and the second is the hardness of overlaid layer. Meanwhile, high alloying electrodes may cause the gear-surface hardness of corrugating roll to be higher than 63HRc, and may enhance the wearability of the gear-surface of corrugating roll by a factor of 5.63 and 9.08.

  8. Verification of ultrasonic indications in austenitic overlay

    International Nuclear Information System (INIS)

    An austenitic overlay on steel 15Kh2MFA was tested by an ultrasonic probe. Overlays of this kind are used in nuclear reactor pressure vessels. The results of the ultrasonic method were compared with those of the metallographic method. Metallographic analysis showed that the majority of defects found by ultrasonic tests included clusters of cavities, welded-in slag and cracks, which mostly occurred between the weld beads. The experiments gave evidence that defects not smaller than 0.5 mm in size can be well detected at depths not exceeding 7 mm. (M.D.). 3 figs

  9. Overlay accuracy fundamentals

    Science.gov (United States)

    Kandel, Daniel; Levinski, Vladimir; Sapiens, Noam; Cohen, Guy; Amit, Eran; Klein, Dana; Vakshtein, Irina

    2012-03-01

    Currently, the performance of overlay metrology is evaluated mainly based on random error contributions such as precision and TIS variability. With the expected shrinkage of the overlay metrology budget to interaction with the metrology technology, as the main source of overlay inaccuracy. The most important type of mark imperfection is mark asymmetry. Overlay mark asymmetry leads to a geometrical ambiguity in the definition of overlay, which can be ~1nm or less. It is shown theoretically and in simulations that the metrology may enhance the effect of overlay mark asymmetry significantly and lead to metrology inaccuracy ~10nm, much larger than the geometrical ambiguity. The analysis is carried out for two different overlay metrology technologies: Imaging overlay and DBO (1st order diffraction based overlay). It is demonstrated that the sensitivity of DBO to overlay mark asymmetry is larger than the sensitivity of imaging overlay. Finally, we show that a recently developed measurement quality metric serves as a valuable tool for improving overlay metrology accuracy. Simulation results demonstrate that the accuracy of imaging overlay can be improved significantly by recipe setup optimized using the quality metric. We conclude that imaging overlay metrology, complemented by appropriate use of measurement quality metric, results in optimal overlay accuracy.

  10. Development of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, S.; Sikka, V.K.; Andleigh, V.K. [and others

    1995-06-01

    The primary reason for the poor room-temperature ductility of Fe{sub 3}Al-based alloys is generally accepted to be environmental embrittlement due to hydrogen produced by the reaction of aluminum with water vapor present in the test atmosphere. In the as-cast condition, another possible reason for the low room-temperature ductility is the large grain size (0.5 to 3 mm) of the cast material. While recent studies on iron aluminides in the wrought condition have led to higher room-temperature ductility and increased high-temperature strength, limited studies have been conducted on iron aluminides in the as-cast condition. The purpose of this study was to induce grain refinement of the as-cast alloy through alloying additions to the melt and study the effect on room-temperature ductility as measured by the strain corresponding to the maximum stress obtained in a three-point bend test. A base charge of Fe-28% Al-5% Cr alloy was used; as in previous studies this ternary alloy exhibited the highest tensile ductility of several alloys tested. Iron aluminide alloys are being considered for many structural uses, especially for applications where their excellent corrosion resistance is needed. Several alloy compositions developed at ORNL have been licensed to commercial vendors for development of scale-up procedures. With the licensees and other vendors, several applications for iron aluminides are being pursued.

  11. Aspectos metalúrgicos de revestimentos dissimilares com a superliga à base de níquel inconel 625 Metallurgical aspects of dissimilar weld overlays of inconel 625 nickel based superalloys

    Directory of Open Access Journals (Sweden)

    Cleiton Carvalho Silva

    2012-09-01

    Full Text Available Prolongar a vida útil e aumentar a confiabilidade de equipamentos e tubulações de plantas de produção e processamento de petróleo é uma busca constante no setor de petróleo e gás. Tais aspectos dependem essencialmente do uso de ligas resistentes à corrosão. Neste contexto, a soldagem de revestimento com superligas à base de níquel tem sido uma alternativa interessante, pois confere aos equipamentos uma alta resistência à corrosão com um custo inferior, se comparado à fabricação de componentes ou tubulações maciças com superligas. Assim, o objetivo do presente trabalho foi investigar o comportamento metalúrgico de revestimento de superliga à base de níquel do tipo Inconel 625 depositados pelo processo TIG com alimentação de arame frio. As soldagens foram realizadas em uma bancada robotizada, empregando uma fonte eletrônica de soldagem com sistema de aquisição de dados para o monitoramento dos sinais de corrente e tensão. A caracterização microestrutural foi realizada através das técnicas de microscopia eletrônica de varredura (MEV e transmissão (MET, espectroscopia de energia dispersiva de raios-X (EDS. Os resultados mostraram que a microestrutura do metal de solda foi constituída por uma matriz γ com fases secundárias ricas em Nb. Foi encontrada a formação de precipitados complexos de carbonetos/nitretos de Ti e Nb.To extend the life and reliability of pipes and equipment in oil & gas production and processing settings is a continuous demand. These aspects are essentially dependent on corrosion resistant alloys used. In this context, the weld overlay with Ni-based superalloys is a great interesting alternative, since improve the corrosion resistance without increase the cost of manufacture when compared to massive equipment. Thus, the objective of this study was to evaluate the metallurgical aspects of Inconel 625 weld overlays deposited by GTAW cold wire feed process. The welds were performed using a

  12. Welding irradiated stainless steel

    International Nuclear Information System (INIS)

    Conventional welding processes produced severe underbead cracking in irradiated stainless steel containing 1 to 33 appm helium from n,a reactions. A shallow penetration overlay technique was successfully demonstrated for welding irradiated stainless steel. The technique was applied to irradiated 304 stainless steel that contained 10 appm helium. Surface cracking, present in conventional welds made on the same steel at the same and lower helium concentrations, was eliminated. Underbead cracking was minimal compared to conventional welding methods. However, cracking in the irradiated material was greater than in tritium charged and aged material at the same helium concentrations. The overlay technique provides a potential method for repair or modification of irradiated reactor materials

  13. Welding.

    Science.gov (United States)

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  14. Effects of titanium and zirconium on iron aluminide weldments

    Energy Technology Data Exchange (ETDEWEB)

    Mulac, B.L.; Edwards, G.R. [Colorado School of Mines, Golden, CO (United States). Center for Welding, Joining, and Coatings Research; Burt, R.P. [Alumax Technical Center, Golden, CO (United States); David, S.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-12-01

    When gas-tungsten arc welded, iron aluminides form a coarse fusion zone microstructure which is susceptible to hydrogen embrittlement. Titanium inoculation effectively refined the fusion zone microstructure in iron aluminide weldments, but the inoculated weldments had a reduced fracture strength despite the presence of a finer microstructure. The weldments fractured by transgranular cleavage which nucleated at cracked second phase particles. With titanium inoculation, second phase particles in the fusion zone changed shape and also became more concentrated at the grain boundaries, which increased the particle spacing in the fusion zone. The observed decrease in fracture strength with titanium inoculation was attributed to increased spacing of second phase particles in the fusion zone. Current research has focused on the weldability of zirconium- and carbon-alloyed iron aluminides. Preliminary work performed at Oak Ridge National Laboratory has shown that zirconium and carbon additions affect the weldability of the alloy as well as the mechanical properties and fracture behavior of the weldments. A sigmajig hot cracking test apparatus has been constructed and tested at Colorado School of Mines. Preliminary characterization of hot cracking of three zirconium- and carbon-alloyed iron aluminides, each containing a different total concentration of zirconium at a constant zirconium/carbon ratio of ten, is in progress. Future testing will include low zirconium alloys at zirconium/carbon ratios of five and one, as well as high zirconium alloys (1.5 to 2.0 atomic percent) at zirconium/carbon ratios of ten to forty.

  15. Development of weldable, corrosion-resistant iron-aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L. [Oak Ridge National Laboratory, TN (United States)

    1995-05-01

    Corrosion-resistant, weldable FeAl alloys have been developed with improved high-temperature strength industrial applications. Previous processing difficulties with these alloys led to their evaluation as weld-overlay claddings on conventional structural steels to take advantage of their good properties now. Simplified and better processing methods for monolithic FeAl components are also currently being developed so that components for industrial testing can be made. Other avenues for producing FeAl coatings are currently being explored. Neutron scattering experiments residual stress distributions in the FeAl weld-overlay cladding began in FY 1993 and continued this year.

  16. Seleção de parâmetros através do método Taguchi para soldagem de revestimento com ligas de níquel pelo processo MIG/MAG Using the Taguchi method to select welding parameters for weld overlay with nickel alloy through the GMAW process

    Directory of Open Access Journals (Sweden)

    Antonio Rodolfo Paulino Pessoa

    2010-12-01

    Full Text Available Neste trabalho utilizou-se o método Taguchi (planejamento Robusto de experimentos, para cumprir com um reduzido número de ensaios, dois objetivos: obter a influência dos fatores de controle sobre as variáveis respostas e determinar as condições ideais para aplicação das ligas de níquel nas soldagens de revestimentos através do processo MIG/MAG com transferência metálica por curto-circuito. Foram escolhidos seis fatores de controle com três níveis cada: Tensão de referência, Velocidade de soldagem, Tipo de tecimento, Técnica da tocha, Gás de proteção e o Material de adição. Por sua vez as variáveis respostas escolhidas foram: Diluição (D e Razão entre o reforço e a largura (R/L. As soldagens foram realizadas na posição plana por simples deposição sobre chapas de aço ASTM 516 Gr60 com dimensões de 200 x 50 x 12,7 mm. O uso do tecimento proporcionou cordões com baixos valores da razão R/L e obteve valores bastante baixos de diluição chegando à ordem de 5%. A combinação dos níveis dos fatores de controle apontados como ótimos pelo método Taguchi resultaram em valores para as variáveis repostas consideradas adequadas para a soldagem de revestimento.In this work aim the Taguchi method (Robust design of experiments was chosen to achieve with a limited number of tests two objectives: the first was to the influence of the control factors (welding parameters on quality characteristics (weld bead geometry and the second was to determine optimal conditions for weld overlay with nickel alloy through the GMAW process in a short circuiting transfer mode. Six control factors were employed with three levels each: Reference voltage, Welding speed, Arc oscillation, welding gun orientation (Perpendicular, forehand and backhand, Shielding gas and filler metal. Already the employed quality characteristics were: Percent dilution (D and the ration between reinforcement and bead width (R/L. The weldings were accomplished using

  17. Influences of Cr content and PWHT on microstructure and oxidation behavior of stainless steel weld overlay cladding materials in high temperature water

    Science.gov (United States)

    Cao, X. Y.; Ding, X. F.; Lu, Y. H.; Zhu, P.; Shoji, T.

    2015-12-01

    Influences of Cr content and post weld heat treatment (PWHT) on microstructure and oxidation behavior of stainless steel cladding materials in high temperature water were investigated. The amounts of metal oxidized and dissolved were estimated to compare the oxidation behaviors of cladding materials with different Cr contents and PWHT. The results indicated that higher Cr content led to formation of more ferrite content, and carbides were found along δ/γ phase interface after PWHT. Higher Cr content enhanced the pitting resistance and compactness of the oxide film to reduce metal amount oxidized and dissolved, which mitigated the weight changes and the formation of Fe-rich oxides. PWHT promoted more and deeper pitting holes along the δ/γ phase interface due to formation of carbides, which resulted in an increase in metal amount oxidized and dissolved, and were also responsible for more Fe-rich oxides and higher weight changes.

  18. Overlays and group actions

    OpenAIRE

    Dydak, Jerzy

    2013-01-01

    Overlays were introduced by R. H. Fox [6] as a subclass of covering maps. We offer a different view of overlays: it resembles the definition of paracompact spaces via star refinements of open covers. One introduces covering structures for covering maps and $p:X\\to Y$ is an overlay if it has a covering structure that has a star refinement. We prove two characterizations of overlays: one using existence and uniqueness of lifts of discrete chains, the second as maps inducing simplicial coverings...

  19. Aluminide Coatings for Power-Generation Applications

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Y

    2003-11-17

    two-phase microstructure was formed in the outer coating layer on 304L after interdiffusion of 2,000h at 800 C. The interdiffusion behavior was simulated using a computer model COSIM (Coating Oxidation and Substrate Interdiffusion Model), which was originally developed for MCrAlY overlay coatings by NASA. Complimentary modeling work using a mathematic model from Heckel et al. also was conducted. Reasonable agreement was observed between the simulated and experimental composition profiles, particularly for aluminide coatings on Fe-9Cr-1Mo ferritic steels. In Task II, the research focused on the CVD aluminide bond coats for thermal barrier coatings (TBC). The martensitic phase transformation in single-phase {beta}-NiAl and (Ni,Pt)Al coatings was studied and compared. After isothermal exposure to 1150 C for 100 hours, the {beta} phase in both types of coatings was transformed to a martensite phase during cooling to room temperature. Martensitic transformation also was observed in the (Ni,Pt)Al bond coat with and without the ceramic top layer after thermal cycling at 1150 C (700 1-h cycles). Such transformation resulted from Al depletion in the coating due to the formation of the Al{sub 2}O{sub 3} scale on coating surface and interdiffusion between the coating and superalloy substrate. The volume changes associated with the martensitic transformation could affect the coating surface stability (''rumpling'') and thus contributing to TBC failure. To elucidate the effect of Hf levels in the superalloy substrate on the oxidation performance, directionally-solidified Rene 142 superalloys containing three different Hf contents with and without aluminide coatings were cyclically oxidized at 1100 and 1150 C in air. Poor scale adhesion was observed for all bare and NiAl-coated Rene 142 superalloys, as compared with single-crystal superalloys such as Rene N5. Spallation occurred at relatively early stages disregarding the Hf contents in the superalloys. Finally

  20. Thermal strains in titanium aluminide and nickel aluminide composites

    International Nuclear Information System (INIS)

    Neutron diffraction was used to measure residual thermal strains developed during postfabrication cooling in titanium aluminide and nickel aluminide intermetallic matrix composites. Silicon carbide /Ti 14Al-21Nb, tungsten and sapphire/NiAl, and sapphire and SiC-coated sapphire/NiAl25Fe10 composites were investigated. The thermal expansion coefficient of the matrix is usually greater than that of the fibers. As such, during cooldown, compressive residual strains are generated in the fibers and tensile residual strains are generated in the matrix, parallel to the fibers. Liquid-nitrogen dipping and thermal cycling tend to reduce the fabrication-induced residual strains in silicon carbide-fiber-reinforced titanium aluminide matrix composites. However, matrix cracking can occur as a result of these processes. The axial residual strains in the matrix were lower in the nickel aluminide matrix than in the titanium aluminide matrix. As the matrix undergoes plastic deformation, residual thermal strains are related to the yield stress of the matrix

  1. RADAR PPI Scope Overlay

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — RADAR PPI Scope Overlays are used to position a RADAR image over a station at the correct resolution. The archive maintains several different RADAR resolution...

  2. New holographic overlays

    Science.gov (United States)

    Hopwood, Anthony I.

    1991-10-01

    This paper discusses a new type of holographic overlay, FLASHPRINT, which may be used in both security and packaging applications. Unlike the more common embossed holograms currently used, FLASHPRINT leads to reduced set-up costs and offers a simpler process. This reduces the long lead times characteristic of the existing technology and requires the customer to provide only two-dimensional artwork. The overlay material contains a covert 2-D image. The image may be switched on or off by simply tilting the overlay in a light source. The overlay is replayed in the 'on' position to reveal the encoded security message as a highly saturated gold colored image. This effect is operable for a wide range of lighting conditions and viewing geometries. In the 'off' position the overlay is substantially transparent. These features make the visual effect of the overlay attractive to incorporate into product design. They may be laminated over complex printed artwork such as labels and security passes without masking the printed message. When switched 'on' the image appears both sharp and more than seven times brighter than white paper. The image remains sharp and clear even in less favorable lighting conditions. Although the technique offers a low set-up cost for the customer, through its simplicity, it remains as technically demanding and difficult to counterfeit as any holographic process.

  3. Selected properties of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Schneibel, J.H.

    1994-09-01

    Important properties of iron aluminides have been compiled in order to help engineers and scientists to be able to quickly assess this materials system. This compilation is by no means exhaustive, but it represents a reasonable first effort to summarize the properties of iron aluminides. Considerable care has been, used in assembling the data into tables. However, no guarantee can be made that all the values compiled here are correct; and in case of doubt, or in order to obtain more detailed information, the original sources should always be consulted.

  4. The use of welding techniques in protection of welding structures against corrosion

    Directory of Open Access Journals (Sweden)

    J.St. Kowalski

    2010-07-01

    Full Text Available The paper presents possibilities of using welding techniques as a means of protection from corrosion of materials for welding structuresoperating in power engineering industry, chemical industry and shipbuilding. Based on the example of an LNG installation, the potentials of weld overlaying in anti-corrosive protection of parts operating in LNG installations have been described. The weld overlaying technique enables building up of protective coatings, which not only protect material from corrosion resulting from the flow of more or less aggressive medium (e.g. water, exhaust gas but also increase the performance life of thus “coated” elements due to the improved abrasion wear resistance of weld overlays. The weld overlaying process is equally well suitable in building of new structures as in the repair of damaged or worn out elements of water or power feeding installations.

  5. Interdiffusion Behavior in Aluminide Coatings for Power Generation Applications

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Y.; Pint, B.A.; Haynes, J.A.; Cooley, K.M.; Wright, I.G.

    2003-04-22

    One of the critical issues for the application of iron aluminide coatings is the loss of Al from the coating into the Fe-base substrate alloys which do not contain aluminum. The interdiffusion behavior between chemical vapor deposited (CVD) aluminide coatings and ferritic and austenitic substrates is being studied for times up to 10,000h in the temperature range of 500-800 C. Coatings were synthesized using a laboratory-scale CVD reactor on representative commercial ferritic (Fe-9Cr-1Mo) and austenitic (type 304L stainless steel) alloys. The aluminide coatings on both alloys typically consisted of a relatively thin (20-25 {micro}m) Al-rich outer layer and a thicker (150- 250 {micro}m) inner layer with less Al. The composition profiles before and after interdiffusion testing were measured by electron probe microanalysis (EPMA). The decrease of the Al content at the coating surface was not significant after extended diffusion times ({le} 5000h) at temperatures {le} 700 C. More interdiffusion occurred at 800 C in coatings on both Fe-9Cr-1Mo and 304L alloys. Particularly, a two-phase microstructure was formed in the outer coating layer on 304L after interdiffusion of 2000h at 800 C. The interdiffusion behavior also was simulated using a computer model COSIM (Coating Oxidation and Substrate Interdiffusion Model), which was originally developed for MCrAlY overlay coatings by NASA. Reasonable agreement was observed between the simulated and experimental composition profiles although more work is needed to confirm assumptions made in the model.

  6. Sliding wear resistance of iron aluminides

    Indian Academy of Sciences (India)

    Garima Sharma; M Sundararaman; N Prabhu; G L Goswami

    2003-04-01

    Room temperature dry sliding wear behaviour of iron aluminides containing 28% aluminium and various amounts of chromium has been investigated using pin on disk wear tester. The aluminides were heat treated to have ordered 3 structure. It was found that wear rate of the aluminides increased with the increase of applied normal load and sliding speed. Wear resistance of the aluminides increased with increase in chromium content. SEM observation of the worn surface showed that the microcutting and microploughing were the dominant sliding wear mechanisms.

  7. Measured residual stresses in overlay pipe weldments removed from service

    International Nuclear Information System (INIS)

    Surface and throughwall residual stresses were measured on an elbow-to-pipe weldment that had been removed from the Hatch-2 reactor about a year after the application of a weld overlay. The results were compared with experimental measurements on three mock-up weldments and with finite-element calculations. The comparison shows that there are significant differences in the form and magnitude of the residual stress distributions. However, even after more than a year of service, the residual stresses over most of the inner surface of the actual plant weldment with an overlay were strongly compressive. 3 refs., 7 figs

  8. Development of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1996-06-01

    Alloys based on the intermetallic compound Fe{sub 3}Al exhibit many attractive properties, particularly excellent resistance to high temperature oxidation. Their use in commercial applications has been limited, however, by the limited workability of wrought material and the susceptibility of weldments to both hot and cold cracking. Prior efforts have systematically evaluated the effect of alloy composition on hot cracking. By the use of the Sigmajig test, we have found that hot cracking can essentially be eliminated by the addition of carbon and the control of maximum levels of niobium, zirconium, and other alloying elements. Cold cracking, however, remains an issue, and recent efforts have been aimed at minimizing its occurrence, concurrent with development of welding filler metals, processes, and procedures aimed at commercial applications.

  9. Characterization of overlay mark fidelity

    Science.gov (United States)

    Adel, Mike; Ghinovker, Mark; Poplawski, Jorge M.; Kassel, Elyakim; Izikson, Pavel; Pollentier, Ivan K.; Leray, Philippe; Laidler, David W.

    2003-05-01

    In this publication we introduce a new metric for process robustness of overlay metrology in microelectronic manufacturing. By straightforward statistical analysis of overlay metrology measurements on an array of adjacent, nominally identical overlay targets the Overlay Mark Fidelity (OMF) can be estimated. We present the results of such measurements and analysis on various marks, which were patterned using a DUV scanner. The same reticle set was used to pattern wafers on different process layers and process conditions. By appropriate statistical analysis, the breakdown of the total OMF into a reticle-induced OMF component and a process induced OMF component was facilitated. We compare the OMF of traditional box-in-box overlay marks with that of new gratingbased overlay marks and show that in all cases the grating marks are superior. The reticle related OMF showed an improvement of 30 % when using the new grating-based overlay mark. Furthermore, in a series of wafers run through an STI-process with different Chemical Mechanical Polish (CMP) times, the random component of the OMF of the new grating-based overlay mark was observed to be 40% lower and 50% less sensitive to process variation compared with Box in Box marks. These two observations are interpreted as improved process robustness of the grating mark over box in box, specifically in terms of reduced site by site variations and reduced wafer to wafer variations as process conditions change over time. Overlay Mark Fidelity, as defined in this publication, is a source of overlay metrology uncertainty, which is statistically independent of the standard error contributors, i.e. precision, TIS variability, and tool to tool matching. Current overlay metrology budgeting practices do not take this into consideration when calculating total measurement uncertainty (TMU). It is proposed that this be reconsidered, given the tightness of overlay and overlay metrology budgets at the 70 nm design rule node and below.

  10. Prediction of microcracking in laser overly welds of alloy 690 to type 316L stainless steel

    International Nuclear Information System (INIS)

    The occurrence of ductility-dip crack in the laser overlay welds of alloy 690 to type 316L stainless steel was predicted by the mechanical and metallurgical approaches. Ductility-dip temperature ranges (DTRs) of alloy 690 laser overlay welds were estimated by Varestraint test during GTA welding. The grain boundary segregation of impurity elements such as P and S was numerically analyzed based on the non-equilibrium cosegregation theory when the welding speed and the amounts of P and S in the weld metal were varied. In accordance with the repression approximation between the DTR and the calculated grain boundary concentrations of P and S, the DTRs of alloy 690 were computed in laser overlay welding. The estimated DTR in laser overlay welds was reduced with an increase in welding speed and with a decrease in the amounts of P and S in the weld metal. Ductility-dip cracking in laser overlay welds was predicted by the plastic strain-temperature curve intersected the DTR. The plastic strain in laser overlay welding was numerically analyzed using the thermo elasto-plastic finite element method. The plastic strain-temperature curve in laser overlay welds intersected the DTR at decreased welding speed and increased (P+S) content in the weld metal. The predicted results of ductility-dip cracking in laser overlay welds were approximately consistent with experiment results. It follows that ductility-dip cracking in laser overlay welds could be successfully predicted based on the estimated DTR from grain boundary segregation analysis combined with the computed plastic strain by FEM analysis. (author)

  11. Electrically conductive polymer concrete overlays

    Science.gov (United States)

    Fontana, J. J.; Webster, R. P.

    1984-08-01

    The use of cathodic protection to prevent the corrosion of reinforcing steel in concrete structures has been well established. Application of a durable, skid-resistant electrically conductive polymer concrete overlay would advance the use of cathodic protection for the highway industry. Laboratory studies indicate that electrically conductive polymer concrete overlays using conductive fillers, such as calcined coke breeze, in conjunction with polyester or vinyl ester resins have resistivities of 1 to 10 ohm-cm. Both multiple-layer and premixed mortar-type overlays were made. Shear bond strengths of the conductive overlays to concrete substrates vary from 600 to 1300 psi, with the premixed overlays having bond strengths 50 to 100% higher than the multiple-layer overlays.

  12. Overlay networks toward information networking

    CERN Document Server

    Tarkoma, Sasu

    2010-01-01

    With their ability to solve problems in massive information distribution and processing, while keeping scaling costs low, overlay systems represent a rapidly growing area of R&D with important implications for the evolution of Internet architecture. Inspired by the author's articles on content based routing, Overlay Networks: Toward Information Networking provides a complete introduction to overlay networks. Examining what they are and what kind of structures they require, the text covers the key structures, protocols, and algorithms used in overlay networks. It reviews the current state of th

  13. Precipitation-strengthening effects in iron-aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; McKamey, C.G.; Goodwin, G.M. [Oak Ridge National Laboratory, TN (United States)] [and others

    1995-05-01

    The purpose of this work is to produce precipitation to improve both high-temperature strength and room-temperature ductibility in FeAl-type(B2 phase) iron-aluminides. Previous work has focused on primarily wrought products, but stable precipitates can also refine the grain size and affect the properties of as-cast and/or welded material as well. New work began in FY 1994 on the properties of these weldable, strong FeAl alloys in the as-cast condition. Because the end product of this project is components for industry testing, simpler and better (cheaper, near-net-shape) processing methods must be developed for industrial applications of FeAl alloys.

  14. Commercialization of nickel and iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.

    1996-12-31

    Metallurgists are taught that intermetallics are brittle phases and should be avoided in alloys of commercial interest. This education is so deeply rooted that irrespective of significant advances made in ductilization of aluminides,the road to their acceptance commercialization is extremely difficult. This paper identifies the requirements for commercialization of any new alloys and reports the activities carried out to commercialize Ni and Fe aluminides. The paper also identifies areas which meet the current commercialization requirements and areas needing additional effort.

  15. Making iron aluminides out of scrap

    OpenAIRE

    Doris Feijó Leão Borges; Denise Crocce Romano Espinosa; Cláudio Geraldo Schön

    2014-01-01

    The abundance of iron and aluminum raw materials is often quoted as a strategic advantage of iron aluminides against other competing materials (not only stainless steels, but also nickel and titanium aluminides). These raw materials, however, are not only abundant in the form of ores in earth's crust, but also as scrap produced in the extensive technological activity associated with these base metals. The present work reports results of two prospective experiments designed for obtaining iron ...

  16. Weld repair of helium degraded reactor vessel material

    International Nuclear Information System (INIS)

    Welding methods for modification or repair of irradiated nuclear reactor vessels are being evaluated at the Savannah River Site. A low-penetration weld overlay technique has been developed to minimize the adverse effects of irradiation induced helium on the weldability of metals and alloys. This technique was successfully applied to Type 304 stainless steel test plates that contained 3 to 220 appm helium from tritium decay. Conventional welding practices caused significant cracking and degradation in the test plates. Optical microscopy of weld surfaces and cross sections showed that large surface toe cracks formed around conventional welds in the test plates but did not form around overlay welds. Scattered incipient underbead cracks (grain boundary separations) were associated with both conventional and overlay test welds. Tensile and bend tests were used to assess the effect of base metal helium content on the mechanical integrity of the low-penetration overlay welds. The axis of tensile specimens was perpendicular to the weld-base metal interface. Tensile specimens were machined after studs were resistance welded to overlay surfaces

  17. A Cooperative Network Monitoring Overlay

    OpenAIRE

    Castro, Vasco; Carvalho, Paulo; Lima, Solange

    2011-01-01

    This paper proposes a flexible network monitoring overlay which resorts to cooperative interaction among measurement points to monitor the quality of network services. The proposed overlay model, which relies on the definition of representative measurement points, the avoidance of measurement redundancy and a simple measurement methodology as main design goals, is able to articulate intra- and inter-area measurements efficiently. The distributed nature of measurement control and data confers to ...

  18. Towards Social Profile Based Overlays

    CERN Document Server

    Wolinsky, David Isaac; Boykin, P Oscar; Figueiredo, Renato

    2010-01-01

    Online social networking has quickly become one of the most common activities of Internet users. As social networks evolve, they encourage users to share more information, requiring the users, in turn, to place more trust into social networks. Peer-to-peer (P2P) overlays provide an environment that can return ownership of information, trust, and control to the users, away from centralized third-party social networks. In this paper, we present a novel concept, social profile overlays, which enable users to share their profile only with trusted peers in a scalable, reliable, and private manner. Each user's profile consists of a unique private, secure overlay, where members of that overlay have a friendship with the overlay owner. Profile data is made available without regard to the online state of the profile owner through the use of the profile overlay's distributed data store. Privacy and security are enforced through the use of a public key infrastructure (PKI), where the role of certificate authority (CA) i...

  19. Influência da energia de soldagem na microestrutura e na microdureza de revestimentos de aço inoxidável duplex Influence of the heat input on the microstructure and microhardness of weld overlay of duplex stainless steel

    Directory of Open Access Journals (Sweden)

    Everton Barbosa Nunes

    2012-06-01

    influence of the heat input on the microstructure and the microhardness of the weld metal of the DSS. The weld overlay were performed with deposition of two layers on the structural steel ASTM A516 Gr.60, using as filler metal the AWS E2209-17 coated electrode. Three energy levels (15, 20 and 24 kJ/ cm were used, varying the welding current and speed. It was verified that for energy levels used didn't have significant difference on the ferrite content, but the first bead deposited had a higher austenite content in relation to other beads. All conditions got microhardness below the critical value.

  20. Evaluation of the Cargill Safelane Surface Overlay

    OpenAIRE

    Sprinkel, Michael M.; Daniel S. Roosevelt; Flintsch, Gerardo W.; de León Izeppi, Edgar; Mokarem, David W.

    2009-01-01

    A recent development in polymer concrete overlays is the Cargill SafeLane surface overlay (SafeLane overlay). The 3/8-in-thick overlay is constructed with epoxy and broadcast aggregates, as are typical multiple-layer epoxy overlays that are used to provide a skid-resistant wearing surface for bridge decks that protects the decks again intrusion by chloride ions. Reportedly, the SafeLane overlay is unique in that Cargill indicates that the limestone aggregate used in the overlay can absorb and...

  1. Investigation of the weldability of iron-aluminum-chromium overlay coatings for corrosion protection in oxidizing/sulfidizing environments

    Science.gov (United States)

    Regina, Jonathan R.

    The current study investigated the effect of chromium additions on the hydrogen cracking susceptibility of Fe-Al weld overlay claddings containing chromium additions. It was found that the weldability of FeAlCr claddings was a function of both the aluminum and chromium concentrations of the weld coatings. Weld overlay compositions that were not susceptible to hydrogen cracking were identified and the underlying mechanism behind the hydrogen cracking phenomenon was investigated further. It was concluded that the cracking behavior of the FeAlCr welds depended strongly on the microstructure of the weld fusion zone. Although it was found that the cracking susceptibility was influenced by the presence of Fe-Al intermetallic phases (namely Fe3 Al and FeAl), the cracking behavior of FeAlCr weld overlay claddings also depended on the size and distribution of carbide and oxide particles present within the weld structure. These particles acted as hydrogen trapping sites, which are areas where free hydrogen segregates and can no longer contribute to the hydrogen embrittlement of the metal. It was determined that in practical applications of these FeAlCr weld overlay coatings, carbon should be present within these welds to reduce the amount of hydrogen available for hydrogen cracking. Based on the weldability results of the FeAlCr weld claddings, coating compositions that were able to be deposited crack-free were used for long-term corrosion testing in a simulated low NOx environment. These alloys were compared to a Ni-based superalloy (622), which is commonly utilized as boiler tube coatings in power plant furnaces for corrosion protection. It was found that the FeAlCr alloys demonstrated superior corrosion resistance when compared to the Ni-based superalloy. Due to the excellent long-term corrosion behavior of FeAlCr weld overlays that were immune to hydrogen cracking, it was concluded that select FeAlCr weld overlay compositions would make excellent corrosion resistant

  2. Large Scale Evaluation fo Nickel Aluminide Rolls

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-01

    This completed project was a joint effort between Oak Ridge National Laboratory and Bethlehem Steel (now Mittal Steel) to demonstrate the effectiveness of using nickel aluminide intermetallic alloy rolls as part of an updated, energy-efficient, commercial annealing furnace system.

  3. Aqueous Corrosion Characteristics of Nickel Aluminides

    International Nuclear Information System (INIS)

    The aqueous corrosion characteristics of three nickel aluminides were studied by using (a) immersion corrosion test and (b) cyclic anodic polarization measurements. The immersion tests were conducted in 15 different solutions at 25 .deg. C and 95 .deg. C. The nickel aluminides were found to have good corrosion resistance in inorganic acids, organic acids and basic solutions 25 .deg. C except at a higher concentration of hydrochloric acid in ferric chloride solution at the temperature. All three nickel aluminides were suitably resistant to corrosion in the organic acids (oxalic acid, acetic acid), sodium chloride solution, and bases (sodium hydoxide, ammonium hydroxide) at 95 .deg. C. The cyclic anodic polarization curves were developed in N2-deaerated solution at 25 .deg. C and 95 .deg. C. In addition, open-circuit corrosion potentials were determined for the solutions in the aerated condition at 25 .deg. C to compare with the anodic curves. At 25 .deg. C, although all materials exhibited active-passive behavior in all solutions except the hydrofluoric acid, at Ecorr(aerated), passive corrosion was only indicated for the acetic acid, sodium hydroxide, and sodium chloride solutions. Nevertheless, in all cases, the predicted dissolution rates were consistent with immersion test results. Hysteresis loops indicating susceptibility to localized corrosion were observed in 0.6M sodium chloride(pH=7) solution. At 95 .deg. C, active-passive behavior was demonstrated in the acetic acid, sodium chloride, and to a limited extent in the nitric acid: but only active behavior was shown in the sulfuric and hydrofluoric acids. From the above results, it was noted that anodic dissolution of nickel aluminides significantly increased with increasing temperature and that the Cr-containing compositions had better corrosion resistance in several solutions than the Cr-free composition. Prior manufacturing procedures, i.e., casting and powder metallurgy processes did not appear to

  4. Comparing Maintenance Strategies for Overlays

    CERN Document Server

    Krishnamurthy, Supriya; Aurell, Erik; Haridi, Seif

    2007-01-01

    In this paper, we present an analytical tool for understanding the performance of structured overlay networks under churn based on the master-equation approach of physics. We motivate and derive an equation for the average number of hops taken by lookups during churn, for the Chord network. We analyse this equation in detail to understand the behaviour with and without churn. We then use this understanding to predict how lookups will scale for varying peer population as well as varying the sizes of the routing tables. We then consider a change in the maintenance algorithm of the overlay, from periodic stabilisation to a reactive one which corrects fingers only when a change is detected. We generalise our earlier analysis to underdstand how the reactive strategy compares with the periodic one.

  5. Overlay networking:applications and research challenges

    Institute of Scientific and Technical Information of China (English)

    LU Jun-xiu; SHAN Xiu-ming; REN Yong

    2004-01-01

    Overlay networking is one of the perspective solutions to today's Intemet challenges. At basic service level, overlay networks can serve as a supplement and enhancement of existing services, such as routing and addressing. At high application level, overlay networks can be used for applications, which are difficult to deploy in existing IP architecture with some specific reasons, e.g., they need high-level information, which is hard to obtain by underlying layers. To address the heterogeneity of today's Internet, overlay networks provide ways to service availability and desirable performance while retaining scalability. In contrast to changing the existing network layer, overlay networks allow bootstrapping, which is most important in the development of Internet infrastructure. Various applications of overlay networking are clarified in this paper. Research challenges including routing and searching in overlay networking are also identified.

  6. Environmental Studies on Titanium Aluminide Alloys

    Science.gov (United States)

    Brindley, William J.; Bartolotta, Paul A.; Smialek, James L.; Brady, Michael P.

    2005-01-01

    Titanium aluminides are attractive alternatives to superalloys in moderate temperature applications (600 to 850 C) by virtue of their high strength-to-density ratio (high specific strength). These alloys are also more ductile than competing intermetallic systems. However, most Ti-based alloys tend to degrade through interstitial embrittlement and rapid oxidation during exposure to elevated temperatures. Therefore, their environmental behavior must be thoroughly investigated before they can be developed further. The goals of titanium aluminide environmental studies at the NASA Lewis Research Center are twofold: characterize the degradation mechanisms for advanced structural alloys and determine what means are available to minimize degradation. The studies to date have covered the alpha 2 (Ti3Al), orthorhombic (Ti2AlNb), and gamma (TiAl) classes of alloys.

  7. Reactive spraying of nickel-aluminide coatings

    Science.gov (United States)

    Deevi, S. C.; Sikka, V. K.; Swindeman, C. J.; Seals, R. D.

    1997-09-01

    Reactive spraying of nickel aluminides was accomplished via reaction synthesis techniques in which nickel and aluminum powders were fed through a direct- current plasma torch onto carbon steel substrates. The as- sprayed coatings obtained by reactive spraying were characterized by x- ray diffraction and microscopic techniques. Reactive spraying of nickel and aluminum resulted in coatings consisting of Ni, Al, Ni 3Al, NiAl3, Ni5Al3, NiAl, and Al2O3, depending on the experimental conditions. Nickel aluminide phases observed in plasma spray depositions were compared with the phases obtained by combustion synthesis techniques, and the formation of phases in reactive spraying was attributed to the exothermic reaction between splats of aluminum and nickel. Primary and secondary reactions leading to the formation of nickel aluminides were also examined. The splat thickness and the reaction layer suppressed the formation of desired equilibrium phases such as Ni3Al and NiAl. As- sprayed coatings were annealed to enhance the diffusional reactions between the product phases and aluminum and nickel. Coatings obtained by reactive spraying of elemental powders were compared with as- sprayed and annealed coatings obtained with a bond coat material in which nickel was deposited onto aluminum particles.

  8. Meeting overlay requirements for future technology nodes with in-die overlay metrology

    Science.gov (United States)

    Schulz, Bernd; Seltmann, Rolf; Busch, Jens; Hempel, Fritjof; Cotte, Eric; Alles, Benjamin

    2007-03-01

    As a consequence of the shrinking sizes of the integrated circuit structures, the overlay budget shrinks as well. Overlay is traditionally measured with relatively large test structures which are located in the scribe line of the exposure field, in the four corners. Although the performance of the overlay metrology tools has improved significantly over time it is questionable if this traditional method of overlay control will be sufficient for future technology nodes. For advanced lithography techniques like double exposure or double patterning, in-die overlay is critical and it is important to know how much of the total overlay budget is consumed by in-die components. We reported earlier that small overlay targets were included directly inside die areas and good performance was achieved. This new methodology enables a wide range of investigations. This provides insight into processes which were less important in the past or not accessible for metrology. The present work provides actual data from productive designs, instead of estimates, illustrating the differences between the scribe line and in-die registration and overlay. The influence of the pellicle on pattern placement on mask and wafer overlay is studied. Furthermore the registration overlay error of the reticles is correlated to wafer overlay residuals. The influence of scanner-induced distortions (tool to tool differences) on in-die overlay is shown. Finally, the individual contributors to in-die-overlay are discussed in the context of other overlay contributors. It is proposed to use in-die overlay and registration results to derive guidelines for future overlay and registration specifications. It will be shown that new overlay correction schemes which take advantage of the additional in-die overlay information need to be considered for production.

  9. TES overlayed on MOLA DEM

    Science.gov (United States)

    1999-01-01

    This image is TES thermal data (Orbit 222) overlayed on the MOLA DEM. The color scale is TES T18-T25, which is a cold spot index. The grey scale is MOLA elevation in kilometers. Most cold spots can be attributed to surface spectral emissivity effects. Regions that are colored black-violet-blue have near unity emissivity and are coarse grained CO2. Regions that are yellow-red are fined grained CO2. The red-white spot located approximately 300W85N is our most likely candidate for a CO2 snow storm.

  10. Oxidation behavior of niobium aluminide intermetallics protected by aluminide and silicide diffusion coatings

    International Nuclear Information System (INIS)

    The isothermal and cyclic oxidation behavior of a new class of damage-tolerant niobium aluminide (Nb3Al-xTi-yCr) intermetallics is studied between 650 C and 850 C. Protective diffusion coatings were deposited by pack cementation to achieve the siliciding or aluminizing of substrates with or without intervening Mo or Ni layers, respectively. The compositions and microstructures of the resulting coatings and oxidized surfaces were characterized. The isothermal and cyclic oxidation kinetics indicate that uncoated Nb-40Ti-15Al-based intermetallics may be used up to ∼750 C. Alloying with Cr improves the isothermal oxidation resistance between 650 C and 850 C. The most significant improvement in oxidation resistance is achieved by the aluminization of electroplated Ni interlayers. The results suggest that the high-temperature limit of niobium aluminide-based alloys may be increased to 800 C to 850 C by aluminide-based diffusion coatings on ductile Ni interlayers. Indentation fracture experiments also indicate that the ductile nickel interlayers are resistant to crack propagation in multilayered aluminide-based coatings

  11. Analysis Of Overlay Distortion Patterns

    Science.gov (United States)

    Armitage, John D.; Kirk, Joseph P.

    1988-01-01

    A comprehensive geometrical approach is presented for the least-squares analysis of overlay distortion patterns into useful, physically meaningful systematic distortion subpatterns and an essentially non-systematic residue. A scheme of generally useful distortion sub-patterns is presented in graphic and algorithmic form; some of these sub-patterns are additions to those already in widespread use. A graphic and geometric approach is emphasized rather than an algebraic or statistical approach, and an example illustrates the value in utilizing the pattern-detecting ability of the eye-brain system. The conditions are described under which different distortion sub-patterns may interact, possibly leading to misleading or erroneous conclusions about the types and amounts of different distortions present. Examples of typical interaction situations are given, and recommendations are made for analytic procedures to avoid misinterpretation. It is noted that the lower-order distortion patterns preserve straight-line linearity, but that higher-order distortion may result in straight lines becoming curved. The principle of least-squares analysis is outlined and a simple polynomial data-fitting example is used to illustrate the method. Algorithms are presented for least-squares distortion analysis of overlay patterns, and an APL2 program is given to show how this may easily be implemented on a digital computer. The appendix extends the treatment to cases where small-angle approximation is not permissible.

  12. Microstructural Characterization of Slurry Aluminide Diffusion Coatings

    Czech Academy of Sciences Publication Activity Database

    Čelko, L.; Hutařová, S.; Petrenec, M.; Obrtlík, Karel; Hrčková, M.; Podrábský, T.

    Zurich : Trans Tech Publications, 2014 - (Longauerová, M.; Zubko, P.), s. 584-589 ISBN 978-3-03835-072-9. ISSN 0255-5476. - (Materials Science Forum. 782). [Metallography2013 - International Symposium on Metalography /15./. Stará Lesná (SK), 24.04.2013-26.04.2013] R&D Projects: GA ČR(CZ) GAP107/11/2065; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : nickel aluminides * diffusion coating * nickel base superalloy Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  13. A study on the porosity of CO2 laser welding of titanium alloy

    Institute of Scientific and Technical Information of China (English)

    Chen Li; Hu Lunji; Gong Shuili

    2006-01-01

    The CO2 laser welding of BT20 titanium alloy and Ti-23Al-17Nb titanium aluminide was conducted to investigate into the porosity in titanium alloy weld. The results show that there are two sorts of porosities observed in welds of titanium alloy laser welding based on the microscopic characteristics of the porosities. One is the metallurgical porosity with round and smooth inner wall, which results from the surface contamination. The other is the processing porosity with irregular and rough inner wall that displays the trace of the pool flowing, which results from the ruffle on the keyhole wall gathering together locally and closing down the gas in the keyhole into bubbles because of the keyhole fluctuating. The CO2 laser welding could break down easily the surface oxide film and produce little metallurgical porosity, but produces easily processing porosity when partial penetration or unstable-full penetration laser welding is conducted, which always occurs in the center of weld.

  14. LMS filters for cellular CDMA overlay

    OpenAIRE

    Wang, J.

    1996-01-01

    This paper extends and complements previous research we have performed on the performance of nonadaptive narrowband suppression filters when used in cellular CDMA overlay situations. In this paper, an adaptive LMS filter is applied to cellular CDMA overlay situations in order to reject narrowband interference.

  15. Titanium aluminide intermetallic alloys with improved wear resistance

    Science.gov (United States)

    Qu, Jun; Lin, Hua-Tay; Blau, Peter J.; Sikka, Vinod K.

    2014-07-08

    The invention is directed to a method for producing a titanium aluminide intermetallic alloy composition having an improved wear resistance, the method comprising heating a titanium aluminide intermetallic alloy material in an oxygen-containing environment at a temperature and for a time sufficient to produce a top oxide layer and underlying oxygen-diffused layer, followed by removal of the top oxide layer such that the oxygen-diffused layer is exposed. The invention is also directed to the resulting oxygen-diffused titanium aluminide intermetallic alloy, as well as mechanical components or devices containing the improved alloy composition.

  16. Overlay journals, repositories and the evolution of scholarly communication

    OpenAIRE

    Brown, J. A.

    2010-01-01

    This paper examines the part overlay journals can play in developing new roles for repositories in the scholarly communication process. This requires that we answer some outstanding questions about the overlay journal model: · How are overlay journals distinct from other overlay services and other journals? · What business models are applicable? · What opportunities do overlay journals offer to repositories? And, perhaps most importantly: · What value can an overlay journ...

  17. CVD aluminiding process for producing a modified platinum aluminide bond coat for improved high temperature performance

    Science.gov (United States)

    Nagaraj, Bangalore A. (Inventor); Williams, Jeffrey L. (Inventor)

    2003-01-01

    A method of depositing by chemical vapor deposition a modified platinum aluminide diffusion coating onto a superalloy substrate comprising the steps of applying a layer of a platinum group metal to the superalloy substrate; passing an externally generated aluminum halide gas through an internal gas generator which is integral with a retort, the internal gas generator generating a modified halide gas; and co-depositing aluminum and modifier onto the superalloy substrate. In one form, the modified halide gas is hafnium chloride and the modifier is hafnium with the modified platinum aluminum bond coat comprising a single phase additive layer of platinum aluminide with at least about 0.5 percent hafnium by weight percent and about 1 to about 15 weight percent of hafnium in the boundary between a diffusion layer and the additive layer. The bond coat produced by this method is also claimed.

  18. An Oxidation-Resistant Coating Alloy for Gamma Titanium Aluminides

    Science.gov (United States)

    Brady, Michael P.; Smialek, James L.; Brindley, William J.

    1997-01-01

    Titanium aluminides based on the g-phase (TiAl) offer the potential for component weight savings of up to 50 percent over conventional superalloys in 600 to 850 C aerospace applications. Extensive development efforts over the past 10 years have led to the identification of "engineering" gamma-alloys, which offer a balance of room-temperature mechanical properties and high-temperature strength retention. The gamma class of titanium aluminides also offers oxidation and interstitial (oxygen and nitrogen) embrittlement resistance superior to that of the alpha(sub 2) (Ti3Al) and orthorhombic (Ti2AlNb) classes of titanium aluminides. However, environmental durability is still a concern, especially at temperatures above 750 to 800 C. Recent work at the NASA Lewis Research Center led to the development of an oxidation-resistant coating alloy that shows great promise for the protection of gamma titanium aluminides.

  19. Welding Curriculum.

    Science.gov (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  20. Welding IV.

    Science.gov (United States)

    Allegheny County Community Coll., Pittsburgh, PA.

    Instructional objectives and performance requirements are outlined in this course guide for Welding IV, a competency-based course in advanced arc welding offered at the Community College of Allegheny County to provide students with proficiency in: (1) single vee groove welding using code specifications established by the American Welding Society…

  1. A finite element model for residual stress in repair welds

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Z. [Edison Welding Inst., Columbus, OH (United States); Wang, X.L.; Spooner, S.; Goodwin, G.M.; Maziasz, P.J.; Hubbard, C.R.; Zacharia, T. [Oak Ridge National Lab., TN (United States)

    1996-03-28

    This paper describes a three-dimensional finite element model for calculation of the residual stress distribution caused by repair welding. Special user subroutines were developed to simulate the continuous deposition of filler metal during welding. The model was then tested by simulating the residual stress/strain field of a FeAl weld overlay clad on a 2{1/4}Cr-1 Mo steel plate, for which neutron diffraction measurement data of the residual strain field were available. It is shown that the calculated residual stress distribution was consistent with that determined with neutron diffraction. High tensile residual stresses in both the longitudinal and transverse directions were observed around the weld toe at the end of the weld. The strong spatial dependency of the residual stresses in the region around the weld demonstrates that the common two-dimensional cross-section finite element models should not be used for repair welding analysis.

  2. Processing of Intermetallic Titanium Aluminide Wires

    Directory of Open Access Journals (Sweden)

    Uta Kühn

    2013-05-01

    Full Text Available This study shows the possibility of processing titanium aluminide wires by cold deformation and annealing. An accumulative swaging and bundling technique is used to co-deform Ti and Al. Subsequently, a two step heat treatment is applied to form the desired intermetallics, which strongly depends on the ratio of Ti and Al in the final composite and therefore on the geometry of the starting composite. In a first step, the whole amount of Al is transformed to TiAl3 by Al diffusion into Ti. This involves the formation of 12% porosity. In a second step, the complete microstructure is transformed into the equilibrium state of -TiAl and TiAl3. Using this approach, it is possible to obtain various kinds of gradient materials, since there is an intrinsic concentration gradient installed due to the swaging and bundling technique, but the processing of pure -TiAl wires is possible as well.

  3. Microstructural transformations and mechanical properties of cast NiAl bronze: Effects of fusion welding and friction stir processing

    OpenAIRE

    Fuller, M D; Swaminathan, S.; Zhilyaev, A.P.; T.R. McNelley

    2007-01-01

    A plate of as-cast NiAl bronze (NAB) material was sectioned from a large casting. A six-pass fusion weld overlay was placed in a machined groove; a portion of the weld reinforcement was removed by milling and a single friction stir processing (FSP) pass was conducted in a direction transverse to the axis of and over the weld overlay. A procedure was developed for machining of miniature tensile samples and the distributions of strength and ductility were evaluated for the fusion weld metal;...

  4. Routing on Overlay Networks : Developments and Challenges

    OpenAIRE

    Popescu, Adrian

    2005-01-01

    Overlay networks are networks operating on the inter-domain level, where the edge hosts learn of each other and, based on knowledge of underlying network performance, they form loosely coupled neighboring relationships. These relationships can be used to induce a specific graph, where nodes are representing hosts and edges are representing neighboring relationships. Graph abstraction and the associated graph theory can be further used to formulate routing algorithms on overlay networks. The m...

  5. Plasma electrolytic oxidation of Titanium Aluminides

    Science.gov (United States)

    Morgenstern, R.; Sieber, M.; Grund, T.; Lampke, T.; Wielage, B.

    2016-03-01

    Due to their outstanding specific mechanical and high-temperature properties, titanium aluminides exhibit a high potential for lightweight components exposed to high temperatures. However, their application is limited through their low wear resistance and the increasing high-temperature oxidation starting from about 750 °C. By the use of oxide ceramic coatings, these constraints can be set aside and the possible applications of titanium aluminides can be extended. The plasma electrolytic oxidation (PEO) represents a process for the generation of oxide ceramic conversion coatings with high thickness. The current work aims at the clarification of different electrolyte components’ influences on the oxide layer evolution on alloy TNM-B1 (Ti43.5Al4Nb1Mo0.1B) and the creation of compact and wear resistant coatings. Model experiments were applied using a ramp-wise increase of the anodic potential in order to show the influence of electrolyte components on the discharge initiation and the early stage of the oxide layer growth. The production of PEO layers with technically relevant thicknesses close to 100 μm was conducted in alkaline electrolytes with varying amounts of Na2SiO3·5H2O and K4P2O7 under symmetrically pulsed current conditions. Coating properties were evaluated with regard to morphology, chemical composition, hardness and wear resistance. The addition of phosphates and silicates leads to an increasing substrate passivation and the growth of compact oxide layers with higher thicknesses. Optimal electrolyte compositions for maximum coating hardness and thickness were identified by statistical analysis. Under these conditions, a homogeneous inner layer with low porosity can be achieved. The frictional wear behavior of the compact coating layer is superior to a hard anodized layer on aluminum.

  6. Welding process

    International Nuclear Information System (INIS)

    This invention relates to a process for making a large number of weld beads as separate contours, spaced out from each other, by means of an automatic welding head. Under this invention, after striking the arc in the prescribed manner and positioning the torch on the first contour to be welded and having made the first weld bead, the torch current is reduced to bring about a part fade out of the arc. The torch is then moved to the starting position on a second contour to be welded where a static timed pre-fusion is effected by resumption of the welding current to carry out the second weld bead by following the second welding contour in the same manner and so forth. The invention particularly applies to the welding of tube ends to a tube plate

  7. Advanced Welding Concepts

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  8. Synapse: a Scalable Protocol for Interconnecting Heterogeneous Overlay Networks

    OpenAIRE

    Liquori, Luigi; Tedeschi, Cédric; Vanni, Laurent; Ciancaglini, Vincenzo; Bongiovanni, Francesco; Marinkovic, Bojan

    2010-01-01

    International audience This paper presents Synapse, a scalable protocol for information retrieval over the inter-connection of heterogeneous overlay networks. Applications on top of Synapse see those intra-overlay networks as a unique inter-overlay network. Scalability in Synapse is achieved via co-located nodes, i.e. nodes that are part of multiple overlay networks at the same time. Co-located nodes, playing the role of neural synapses and connected to several overlay networks, give a lar...

  9. Microstructural stability of a nickel-based alloy overlay on a 2.25Cr1Mo steel substrate

    OpenAIRE

    Saghafifar, Hassan

    2011-01-01

    Ni-based superalloy weld overlays are widely used in electricity generating plants to significantly reduce high temperature corrosion problems of ferritic steel components under service conditions. Welding a nickel alloy similar to IN625 onto the outer bore of a 2.25Cr1Mo steel tube enhances its service life as a superheater tube in the highly corrosive environment of a Waste-to-Energy boiler. For the purposes of studying the effects of high temperature service on the microstructure of this l...

  10. Friction stir processing and fusion welding in nickel aluminum propeller bronze

    OpenAIRE

    Fuller, Michael D.

    2006-01-01

    Friction Stir Processing (FSP) is currently being developed for applications including as-cast Nickel- Aluminum Bronze (NAB). Fabrication and repair of the United States Navy's NAB propellers involve fusion welding of as-cast NAB and so it is probable that FSP is likely to encounter as deposited weld metal as well as the more slowly cooled as-cast material. Here, the microstructure and resulting distribution of mechanical properties was examined for a fusion weld overlay, an FSP stir zone an...

  11. Steel welding.

    OpenAIRE

    Kučera, Marek

    2011-01-01

    Topic of the thesis concerns the problem of steel welding. The aim was to give acomprehensive overview on the topic, describe the known methods, advantages and disadvantages of welding technology. The introductory part is focused on introducing the basics of the process required to produce high-quality connections. Chapter three offers an overview of known and used welding methods with thein brief description of the method. The next chapter describes steel as material suitable for welding....

  12. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    Energy Technology Data Exchange (ETDEWEB)

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight

  13. Welding Technician

    Science.gov (United States)

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  14. Patent Overlay Mapping: Visualizing Technological Distance

    CERN Document Server

    Kay, Luciano; Youtie, Jan; Porter, Alan L; Rafols, Ismael

    2012-01-01

    The purpose of this paper is to present a new global patent map that represents all technological categories, and a method to locate patent data of individual organizations and technological fields on the global map. This second patent overlay map technique is shown to be of potential interest to support competitive intelligence and policy decision-making. The global patent map is based on similarities in citing-to-cited relationships between categories of the International Patent Classification (IPC) of European Patent Office (EPO) patents from 2000 to 2006. This patent dataset, extracted from PatStat database, represents more than 760,000 patent records in more than 400 IPC categories. To illustrate the kind of analytical support offered by this approach, the paper shows the overlay of nanotechnology-related patenting activities of two companies and two different nanotechnology subfields on to the global patent map. The exercise shows the potential of patent overlay maps to visualize technological areas and...

  15. Exploring overlay journals: the RIOJA project

    CERN Document Server

    CERN. Geneva

    2007-01-01

    Researchers in cosmology and astrophysics depend on the arXiv repository for the registration and dissemination of their work, as well as for current awareness, yet they continue to submit papers to journals for review. Could rapid quality certification be overlaid directly onto the arXiv repository? This presentation introduces the RIOJA (Repository Interface to Overlaid Journal Archives) project, on which a group of cosmology researchers from the UK is working with UCL Library Services and Cornell University. The project is creating a tool to support the overlay of journals onto repositories, and will demonstrate a cosmology journal overlaid on top of arXiv. RIOJA will also work with the cosmology community to explore the social and economic aspects of journal overlay in this discipline: what other value, besides the quality stamp, does journal publication typically add? What are the costs of the ideal overlay journal for this community, and how could those costs be recovered? Would researchers real...

  16. As-cast titanium aluminides microstructure modification

    Directory of Open Access Journals (Sweden)

    A. Duarte

    1999-07-01

    Full Text Available Two cast g titanium aluminides, Ti47Al and Ti50Al (at. %, were obtained by arc melting under an argon atmosphere. The as-cast microstructure modification by annealing under protective argon atmosphere and hot isostatic pressing (HIP was analysed by optical and scanning electron microscopy with microanalysis facilities. As-cast structures presented strong microsegregations, being composed of primary a dendrites (with low Al content, which transformed into lamellar a2 + g during solid state cooling, and interdendritic g phase (with high Al content. Annealing in the a + g field was responsible for a partial reduction of microsegregation, a decreasing of the volume fraction of a2 + g lamellar dendrites, an increasing of g volume fraction and the occurrence of a small fraction of a2 particles and plates in some of the g grains. Annealing in the a field at 1400 °C for one hour was insufficient to eliminate the as-cast microstructure in the Ti50Al alloy and produced large equiaxed lamellar colonies of a2+g in the Ti47Al alloy. HIP in the a + g field (to avoid excessive grain growth was responsible for microstructure modifications similar to the ones obtained by heat treating under similar soaking conditions.

  17. HIGH TEMPERATURE OXIDATION PERFORMANCE OF ALUMINIDE COATINGS

    Energy Technology Data Exchange (ETDEWEB)

    Pint, B.A.; Zhang, Y.; Haynes, J.A.; Wright, I.G.

    2003-04-22

    In order to determine the potential benefits and limitations of aluminide coatings, coatings made by chemical vapor deposition (CVD) on Fe- and Ni-base alloy substrates are being evaluated in various high-temperature environments. Testing of coatings on representative ferritic (Fe-9Cr-1Mo) and austenitic (type 304L stainless steel) alloys has found that high frequency thermal cycling (1h cycle time) can significantly degrade the coating. Based on comparison with similar specimens with no thermal cycling or a longer cycle time (100h), this degradation was not due to Al loss from the coating but most likely because of the thermal expansion mismatch between the coating and the substrate. Several coated Ni-base alloys were tested in a high pressure (20atm) steam-CO2 environment for the ZEST (zero-emission steam turbine) program. Coated specimens showed less mass loss than the uncoated specimens after 1000h at 900 C and preliminary characterization examined the post-test coating structure and extent of attack.

  18. Hot rolling of gamma titanium aluminide foil

    International Nuclear Information System (INIS)

    Metal flow and microstructure evolution during the thermomechanical processing of thin-gage foil of a near-gamma titanium aluminide alloy, Ti-45.5Al-2Cr-2Nb, with an equiaxed-gamma microstructure was investigated experimentally and theoretically. Foils of thickness of 200-250 μm were fabricated via hot rolling of sheet in a can of proprietary design. The variation in gage of the rolled foils was ±15 μm except in very sporadic (local) areas, with variations of approximately 60 μm relative to the mean. Metallography revealed that the larger thickness variations were associated with large remnant colonies lying in a hard orientation for deformation. To rationalize these observations, a self-consistent model was used to estimate the strain partitioning between the softer (equiaxed-gamma) matrix and the remnant colonies. Furthermore, the efficacy of pre- or post-rolling heat treatment in eliminating remnant colonies was demonstrated and quantified using a static-spheroidization model. The elimination of remnant colonies via spheroidization prior to foil rolling gave rise to improved gage control.

  19. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.;

    2003-01-01

    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has...... changed this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical...

  20. Hybrid overlay metrology for high order correction by using CDSEM

    Science.gov (United States)

    Leray, Philippe; Halder, Sandip; Lorusso, Gian; Baudemprez, Bart; Inoue, Osamu; Okagawa, Yutaka

    2016-03-01

    Overlay control has become one of the most critical issues for semiconductor manufacturing. Advanced lithographic scanners use high-order corrections or correction per exposure to reduce the residual overlay. It is not enough in traditional feedback of overlay measurement by using ADI wafer because overlay error depends on other process (etching process and film stress, etc.). It needs high accuracy overlay measurement by using AEI wafer. WIS (Wafer Induced Shift) is the main issue for optical overlay, IBO (Image Based Overlay) and DBO (Diffraction Based Overlay). We design dedicated SEM overlay targets for dual damascene process of N10 by i-ArF multi-patterning. The pattern is same as device-pattern locally. Optical overlay tools select segmented pattern to reduce the WIS. However segmentation has limit, especially the via-pattern, for keeping the sensitivity and accuracy. We evaluate difference between the viapattern and relaxed pitch gratings which are similar to optical overlay target at AEI. CDSEM can estimate asymmetry property of target from image of pattern edge. CDSEM can estimate asymmetry property of target from image of pattern edge. We will compare full map of SEM overlay to full map of optical overlay for high order correction ( correctables and residual fingerprints).

  1. Colors, colored overlays, and reading skills

    Directory of Open Access Journals (Sweden)

    Arcangelo eUccula

    2014-07-01

    Full Text Available In this article, we are concerned with the role of colors in reading written texts. It has been argued that colored overlays applied above written texts positively influence both reading fluency and reading speed. These effects would be particularly evident for those individuals affected by the so called Meares-Irlen syndrome, i.e. who experience eyestrain and/or visual distortions – e.g. color, shape or movement illusions – while reading. This condition would interest the 12-14% of the general population and up to the 46% of the dyslexic population. Thus, colored overlays have been largely employed as a remedy for some aspects of the difficulties in reading experienced by dyslexic individuals, as fluency and speed. Despite the wide use of colored overlays, how they exert their effects has not been made clear yet. Also, according to some researchers, the results supporting the efficacy of colored overlays as a tool for helping readers are at least controversial. Furthermore, the very nature of the Meares-Irlen syndrome has been questioned. Here we provide a concise, critical review of the literature.

  2. Empirical Modeling and Multi-Response Optimization of Laser Transmission Welding of Polycarbonate to ABS

    Science.gov (United States)

    Acherjee, Bappa; Kuar, Arunanshu S.; Mitra, Souren; Misra, Dipten

    2015-09-01

    In present research, laser transmission welding of polycarbonate to ABS has been investigated through empirical modeling. The effect of laser power, welding speed, stand-off distance and clamp pressure on weld strength and track width is investigated using the empirical models developed by response surface methodology. Laser power and stand-off distance have shown the dominant effect on the weld strength and track width, respectively. Numerical and graphical optimization schemes are used to find out the optimal welding conditions which satisfy multiple objectives, simultaneously. The optimal welding parameter combinations are presented in favors of high welding strength and low track width. Overlay graphs are plotted by superimposing the contours for the various response surfaces. Optimal solutions are found that would improve the weld quality within the selected range of process parameters.

  3. Iron aluminides and Petr Kratochvíl

    Czech Academy of Sciences Publication Activity Database

    Paidar, Václav

    Warsaw: Polish Academy of Sciences, 2015, s. 467-469. ISSN 0587-4246. [International Symposium on Physics of Materials /13./. Praha (CZ), 31.08.2014-04.09.2014] Institutional support: RVO:68378271 Keywords : intermetallics * iron aluminides * mechanical properties Subject RIV: BM - Solid Matter Physics ; Magnetism

  4. Iridium Aluminide Coats For Protection Against Ox idation

    Science.gov (United States)

    Kaplan, Richard B.; Tuffias, Robert H.; La Ferla, Raffaele; Jang, Qin

    1996-01-01

    Iridium aluminide coats investigated for use in protecting some metallic substrates against oxidation at high temperatures. Investigation prompted by need for cost-effective anti-oxidation coats for walls of combustion chambers in rocket engines. Also useful in special terrestrial applications like laboratory combustion chambers and some chemical-processing chambers.

  5. Reliability assessment of welded joints of reactor components

    International Nuclear Information System (INIS)

    Tests were conducted of high deformation fatigue of welds on bodies 25 to 30 mm in diameter or of a cross section of 25x30 mm at constant amplitude of plastic deformation. For tests of high deformation fatigue of overlays a body was used with a thickness of 30 mm of which the overlay constituted 7.5 mm. The first series of tests was carried out using 20KhMA steel, the second with 15Kh2MFA steel with a two layer overlay of 25Cr13Ni+19Cr10NiNb, the third with 15Kh2MFA steel with a two layer overlay heat treated, the fourth with 15KhN2MFA with overlay, the fifth with 10GN2MFA steel without overlay and with overlay. The tests were carried out at a temperature of +20 degC. In the sixth series the effect was tested of the temperature of +350 degC on the cyclic properties of 10GN2MFA steel. The results of all test series are tabulated. (E.S.)

  6. Soldadura (Welding). Spanish Translations for Welding.

    Science.gov (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  7. Hot corrosion of the B2 nickel aluminides

    Science.gov (United States)

    Ellis, David L.

    1993-01-01

    The hot corrosion behavior of the B2 nickel aluminides was studied to determine the inherent hot corrosion resistance of the beta nickel aluminides and to develop a mechanism for the hot corrosion of the beta nickel aluminides. The effects of the prior processing of the material, small additions of zirconium, stoichiometry of the materials, and preoxidation of the samples were also examined. Additions of 2, 5, and 15 w/o chromium were used to determine the effect of chromium on the hot corrosion of the beta nickel aluminides and the minimum amount of chromium necessary for good hot corrosion resistance. The results indicate that the beta nickel aluminides have inferior inherent hot corrosion resistance despite their excellent oxidation resistance. Prior processing and zirconium additions had no discernible effect on the hot corrosion resistance of the alloys. Preoxidation extended the incubation period of the alloys only a few hours and was not considered to be an effective means of stopping hot corrosion. Stoichiometry was a major factor in determining the hot corrosion resistance of the alloys with the higher aluminum alloys having a definitely superior hot corrosion resistance. The addition of chromium to the alloys stopped the hot corrosion attack in the alloys tested. From a variety of experimental results, a complex hot corrosion mechanism was proposed. During the early stages of the hot corrosion of these alloys the corrosion is dominated by a local sulphidation/oxidation form of attack. During the intermediate stages of the hot corrosion, the aluminum depletion at the surface leads to a change in the oxidation mechanism from a protective external alumina layer to a mixed nickel-aluminum spinel and nickel oxide that can occur both externally and internally. The material undergoes extensive cracking during the later portions of the hot corrosion.

  8. WELDING TORCH

    Science.gov (United States)

    Correy, T.B.

    1961-10-01

    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  9. Covalent bonding and bandgap formation in transition-metal aluminides: di-aluminides of group VIII transition metals

    International Nuclear Information System (INIS)

    In this paper we study the electronic structure, electron density distribution and bonding mechanism in transition-metal (TM) di-aluminides Al2TM formed by metals of group VIII (TM=Fe,Ru,Os) and crystal structures of TM di-silicides C11b (MoSi2), C40 (CrSi2) and C54 (TiSi2). A peculiar feature of the electronic structure of these TM di-aluminides is the existence of a semiconducting gap at the Fermi level. A substitution of a 3d TM by 4d or 5d metal enhances the width of the gap. From the analysis of the charge-density distribution and the crystal-orbital overlap population we conclude that the bonding between atoms has strong covalent character. This is confirmed not only from the enhanced charge density halfway between atoms, but also by a clear bonding-antibonding splitting of the electronic states. Groups of bonding and antibonding states corresponding to a particular bonding configuration of atoms are separated by a gap. As such a gap is observed in all bonding configurations among atoms in the unit cell it results in a gap in the total density of states. The bandgap exists at a certain electron per atom ratio e/A∼4.67 and also occurs in TM di-aluminides of groups VII and IX. For group VIII TM di-aluminides the Fermi level falls just in the gap. (author)

  10. An assessment of the mechanical strengths of aluminide-based thin coatings

    OpenAIRE

    Li, SY; Ng, HP; Ngan, AHW

    2001-01-01

    Titanium aluminide and nickel aluminide-based thin coatings were synthesized by magnetron sputtering from intermetallic TiAl and Ni3Al alloy targets on nickel substrates. Both types of aluminide coating exhibited high surface hardness values that varied with the degree of heat treatment. The hardness of the coatings was investigated using micro- and nano- indentation techniques. In order to estimate the intrinsic strength of the films, the indentation size effects of the apparent hardness wer...

  11. Patent Overlay Mapping: Visualizing Technological Distance

    OpenAIRE

    Kay, Luciano; Newman, Nils; Youtie, Jan; Porter, Alan L.; Rafols, Ismael

    2012-01-01

    This paper presents a new global patent map that represents all technological categories and a method to locate patent data of individual organizations and technological fields on the global map. This overlay map technique may support competitive intelligence and policy decision making. The global patent map is based on similarities in citing-to-cited relationships between categories of the International Patent Classification (IPC) of European Patent Office (EPO) patents from 2000 to 2006. Th...

  12. Süperpozisyon apareyleri (*) (Overlay Dentures)

    OpenAIRE

    MUĞAN, Nuri; Cansevergil, Esengün

    2013-01-01

    SUMMARYRemovable partial or complete prothèses which are used to alleviate maxillary constriction and discrepancies in vertical -dimension are called « overlay dentures». The patients maxillary teeth or ridge is overiayed by acriylic and the artificial teeth are positioned in accordance with the mandibular teeth to establish a better occlusion as well as to improve the estetios of the individual. The improved anterior tooth relationships also provide the anatomic basis for the correct produc...

  13. Adaptive Lattice Filters for CDMA Overlay

    OpenAIRE

    Prahatheesan, V; Wang, J.

    2000-01-01

    This paper presents the behavior of reflection coefficients of a stochastic gradient lattice (SGL) filter applied to a code-division multiple-access overlay system. Analytic expressions for coefficients for a two-stage filter are derived in a Rayleigh fading channel with the presence of narrow-band interference and additive white Gaussian noise. It is shown that the coefficients of the lattice filter exhibit separate tracking and convergent properties,and that compared to an LMS filter, the l...

  14. Overlay Alignment Using Two Photonic Crystals

    CERN Document Server

    Peng, C; Morton, K; Yu, Z; Chou, Stephen Y.; Morton, Keith; Peng, Can; Yu, Zhaoning

    2005-01-01

    In this paper we proposed a novel overlay alignment method using two sets of identical photonic crystals (PhCs). In this method the reflection or transmission spectrum of the two overlaid photonic crystals is measured to help wafer tilt, yaw rotation, and translation aligning. The initial testing results with two 1D photonic crystals and analysis of the alignment accuracy are presented. This method is particularly useful in building photonic crystal stacks with nanoimprint lithography (NIL).

  15. Overlay Tolerances For VLSI Using Wafer Steppers

    Science.gov (United States)

    Levinson, Harry J.; Rice, Rory

    1988-01-01

    In order for VLSI circuits to function properly, the masking layers used in the fabrication of those devices must overlay each other to within the manufacturing tolerance incorporated in the circuit design. The capabilities of the alignment tools used in the masking process determine the overlay tolerances to which circuits can be designed. It is therefore of considerable importance that these capabilities be well characterized. Underestimation of the overlay accuracy results in unnecessarily large devices, resulting in poor utilization of wafer area and possible degradation of device performance. Overestimation will result in significant yield loss because of the failure to conform to the tolerances of the design rules. The proper methodology for determining the overlay capabilities of wafer steppers, the most commonly used alignment tool for the production of VLSI circuits, is the subject of this paper. Because cost-effective manufacturing process technology has been the driving force of VLSI, the impact on productivity is a primary consideration in all discussions. Manufacturers of alignment tools advertise the capabilities of their equipment. It is notable that no manufacturer currently characterizes his aligners in a manner consistent with the requirements of producing very large integrated circuits, as will be discussed. This has resulted in the situation in which the evaluation and comparison of the capabilities of alignment tools require the attention of a lithography specialist. Unfortunately, lithographic capabilities must be known by many other people, particularly the circuit designers and the managers responsible for the financial consequences of the high prices of modern alignment tools. All too frequently, the designer or manager is confronted with contradictory data, one set coming from his lithography specialist, and the other coming from a sales representative of an equipment manufacturer. Since the latter generally attempts to make his

  16. Rewiring Peer Connections over Semantic Overlay Networks

    OpenAIRE

    Ραφτοπούλου, Παρασκευή

    2009-01-01

    Today's content providers are naturally distributed and produce large amounts of information every day, making peer-to-peer data management a promising approach offering scalability, adaptivity to dynamics and failure resilience. The management of large volumes of data in peer-to-peer networks has generated additional interest in methods for effective network organisation based on providers' contents and consequently, in methods supporting information retrieval. Overlay architectu...

  17. Facilitating Service Discovery with Semantic Overlay

    Institute of Scientific and Technical Information of China (English)

    Hai Jin; Hao Wu; Xiao-Min Ning

    2006-01-01

    Service Oriented Architecture (SOA) and Peer-to-Peer (P2P) computing share many common characteristics.It is believed that the combination of the two emerging techniques is a very promising method in promoting the web services (WS). Because the service discovery plays a key role in the integration, here a P2P-based framework to manage the knowledge of service and locating services is proposed. In this paper, the details of the principle, constructing and maintaining of service semantic overlay architecture have been described, and the way how the semantic overlay facilitates discovery of service resources is illustrated. To enable the semantic web service superiority, Service Ontology, which is considered as the service semantic model, is employed to depict service. The service discovery includes two phases: searching on the service semantic overlay; and local discovery in peer's service repository. Various solutions have been proposed to realize those two phases.Furthermore, tests are carried out to evaluate service discovery on the architecture.

  18. WELDING METHOD

    Science.gov (United States)

    Cornell, A.A.; Dunbar, J.V.; Ruffner, J.H.

    1959-09-29

    A semi-automatic method is described for the weld joining of pipes and fittings which utilizes the inert gasshielded consumable electrode electric arc welding technique, comprising laying down the root pass at a first peripheral velocity and thereafter laying down the filler passes over the root pass necessary to complete the weld by revolving the pipes and fittings at a second peripheral velocity different from the first peripheral velocity, maintaining the welding head in a fixed position as to the specific direction of revolution, while the longitudinal axis of the welding head is disposed angularly in the direction of revolution at amounts between twenty minutas and about four degrees from the first position.

  19. A Recent Welding Technique: Laser Welding

    OpenAIRE

    ATİK, Dt.Ezgi; CİĞER, Prof. Dr. Semra

    2013-01-01

    Welding is a process that joins two adjacent metal surfaces with or without using filling material. The latest laser welding technique is a technology based on using infrared light spectrum. Laser welding has numerous advantages considering other conventional welding options used in dentistry and because of these reasons laser welding is used widely. When searching the literature in concern with laser welding, it is observed that this technique is compared with other conventional welding meth...

  20. Application of gtaw welding robots to nozzles of reactor pressure vessels

    International Nuclear Information System (INIS)

    Application of robot welding can achieve automatic operations in nuclear structures where these are needs for cost reduction and high quality of welding. Robot welding was applied to manufacturing the nozzles of the reactor pressure vessel overlay. Robots were arranged to allow efficient operations and the work-station was constructed. Both an operation program for the robot that can travel automatically on the three-dimensional surface shape of the nozzles and the optimum AVC (Arc Voltage Control) were developed. Results of application of the work-station to manufacturing the nozzles showed automatic operations and high quality welds were achieved. (author)

  1. Dynamic process of angular distortion between aluminum and titanium alloys with TIG welding

    Institute of Scientific and Technical Information of China (English)

    WANG Rui; LIANG Zhen-xin; ZHANG Jian-xun

    2008-01-01

    The dynamic process of welding angular distortion in the overlaying welding of 5A12 aluminum alloy and BT20 titanium alloy was investigated. Information of dynamic distortion was got via self-made welding dynamic measuring system. Research results show that the characteristics of dynamic distortions at various positions of the plate edge parallel to the weld of 5A12 and BT20 alloy are different. Comparison between 5A12 and BT20 alloy shows that transverse shrinkage and downward longitudinal bending are main factors influencing the dynamic angular distortion processes of 5A12 and BT20 alloy under welding heat input of 0.32 kJ/mm. The angular distortion of 5A12 alloy is completely inversed with welding heat input increasing to 0.4 kJ/mm, and the position of weld center and buckling distortion become the primary factors.

  2. New low-viscosity overlay medium for viral plaque assays

    Directory of Open Access Journals (Sweden)

    Garten Wolfgang

    2006-08-01

    Full Text Available Abstract Background Plaque assays in cell culture monolayers under solid or semisolid overlay media are commonly used for quantification of viruses and antiviral substances. To overcome the pitfalls of known overlays, we tested suspensions of microcrystalline cellulose Avicel RC/CL™ as overlay media in the plaque and plaque-inhibition assay of influenza viruses. Results Significantly larger plaques were formed under Avicel-containing media, as compared to agar and methylcellulose (MC overlay media. The plaque size increased with decreasing Avicel concentration, but even very diluted Avicel overlays (0.3% ensured formation of localized plaques. Due to their low viscosity, Avicel overlays were easier to use than methylcellulose overlays, especially in the 96-well culture plates. Furthermore, Avicel overlay could be applied without prior removal of the virus inoculum thus facilitating the assay and reducing chances of cross-contamination. Using neuraminidase inhibitor oseltamivir carboxylate, we demonstrated applicability of the Avicel-based plaque reduction assay for testing of antiviral substances. Conclusion Plaque assay under Avicel-containing overlay media is easier, faster and more sensitive than assays under agar- and methylcellulose overlays. The assay can be readily performed in a 96-well plate format and seems particularly suitable for high-throughput virus titrations, serological studies and experiments on viral drug sensitivity. It may also facilitate work with highly pathogenic agents performed under hampered conditions of bio-safety labs.

  3. Overlay improvement by ASML HOWA 5th alignment strategy

    Science.gov (United States)

    Wang, Raf; Chiang, CY; Hsu, Wilson; Yang, Richer; Shih, Todd; Chen, Jackie; Chiu, Jonathan; Lin, Wythe

    2009-12-01

    Overlay control is more challenging when DRAM volume production continues to shrink its critical dimention (CD) to 70nm and beyond. Effected by process, the overlay behavior at wafer edge is quite different from wafer center. The big contribution to worse overlay at wafer edge which causes yield loss is misalignment. The analysis in wafer edge suggests that high order uncorrectable overlay residuals are often observed by certain process impact. Therefore, the basic linear model used for alignment correction is not sufficient and it is necessary to introduce an advanced alignment correction model for wafer edge overlay improvement. In this study, we demonstrated the achievement of moderating the poor overlay at wafer edge area by using a high order wafer alignment strategy. The mechanism is to use non-linear correction methods of high order models ( up to 5th order), with support by the function High Order Wafer Alignment (known as HOWA) in scanner. Instead of linear model for the 6 overlay parameters which come from average result, HOWA alignment strategy can do high order fitting through the wafer to get more accurate overlay parameters which represent the local wafer grid distortion better. As a result, the overlay improvement for wafer edge is achieved. Since alignment is a wafer dependent correction, with HOWA the wafer to wafer overlay variation can be improved dynamically as well. In addition, the effects of different mark quantity and sampling distribution from HOWA are also introduced in this paper. The results of this study indicate that HOWA can reduce uncorrectable overlay residual by 30~40% and improve wafer-to-wafer overlay variation significantly. We conclude that HOWA is a noteworthy strategy for overlay improvement. Moreover, optimized alignment mark numbers and distribution layout are also key factors to make HOWA successful.

  4. The Oxidation and Protection of Gamma Titanium Aluminides

    Science.gov (United States)

    Brady, Michael P.; Brindley, William J.; Smialek, James L.; Locci, Ivan E.

    1996-01-01

    The excellent density-specific properties of the gamma class of titanium aluminides make them attractive for intermediate-temperature (600-850 C) aerospace applications. The oxidation and embrittlement resistance of these alloys is superior to that of the alpha(sub 2) and orthorhombic classes of titanium aluminides. However, since gamma alloys form an intermixed Al2O3/TiO2 scale in air rather than the desired continuous Al2O3 scale, oxidation resistance is inadequate at the high end of this temperature range (i.e., greater than 750-800 C). For applications at such temperatures, an oxidation-resistant coating will be needed; however, a major drawback of the oxidation-resistant coatings currently available is severe degradation in fatigue life by the coating. A new class of oxidation-resistant coatings based in the Ti-Al-Cr system offers the potential for improved fatigue life.

  5. Investigation of the microtructure of platinum-modified aluminide coatings

    Czech Academy of Sciences Publication Activity Database

    Pedraza, F.; Kennedy, A.D.; Kopeček, Jaromír; Moretto, P.

    2007-01-01

    Roč. 200, - (2007), s. 4032-4039. ISSN 0257-8972 Grant ostatní: Marie Curie Fellowship (ORDICO)(XE) G4TR-CT-2000-0042 and G4RD-CT-2000-00319 Institutional research plan: CEZ:AV0Z10100520 Keywords : single crystal nickel superalloy * out-of pack platinum-modified aluminide coating * single phase Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.678, year: 2007

  6. Preparation of aluminide coatings at relatively low temperatures

    Institute of Scientific and Technical Information of China (English)

    ZHAN Zhao-lin; HE Ye-dong; WANG De-ren; GAO Wei

    2006-01-01

    A method was presented to prepare aluminide coatings on metals by combining the pack aluminizing with the ball impact process. This technique applied mechanical vibration to a retort, which was loaded with pack-aluminizing powder, specimens and alloy balls. Pack aluminizing was carried out with repeated ball impact, which accelerated chemical reactions and atomic diffusion.Aluminide coatings were formed at a relatively lower temperature (below 600 ℃) and in a shorter treatment time, compared with the conventional pack aluminizing. The effects of the operation temperature and the treatment time on the formation of the coatings were analysed. The SEM, EDS and XRD analysis results show that the aluminide coatings appear to be homogeneous, with a high density and free of porosity, and have excellent adherence to the substrate. The coatings mainly consist of Al-rich phases such as η-Fe2Al5,θ-FeAl3 and CrAl5. Oxidation resistance was studied by high-temperature tests. The formation mechanism of the Al-coatings was also investigated. This technique provides a new approach for industrial diffusion coatings with great energy and time savings.

  7. Deposition of aluminide and silicide based protective coatings on niobium

    International Nuclear Information System (INIS)

    We compare aluminide and alumino-silicide composite coatings on niobium using halide activated pack cementation (HAPC) technique for improving its oxidation resistance. The coated samples are characterized by SEM, EDS, EPMA and hardness measurements. We observe formation of NbAl3 in aluminide coating of Nb, though the alumino-silicide coating leads to formation primarily of NbSi2 in the inner layer and a ternary compound of Nb-Si-Al in the outer layer, as reported earlier (Majumdar et al. ). Formation of niobium silicide is preferred over niobium aluminide during alumino-silicide coating experiments, indicating Si is more strongly bonded to Nb than Al, although equivalent quantities of aluminium and silicon powders were used in the pack chemistry. We also employ first-principles density functional pseudopotential-based calculations to calculate the relative stability of these intermediate phases and the adhesion strength of the Al/Nb and Si/Nb interfaces. NbSi2 exhibits much stronger covalent character as compared to NbAl3. The ideal work of adhesion for the relaxed Al/Nb and Si/Nb interfaces are calculated to be 3226 mJ/m2 and 3545 mJ/m2, respectively, indicating stronger Nb-Si bonding across the interface.

  8. Deposition of aluminide and silicide based protective coatings on niobium

    Science.gov (United States)

    Majumdar, S.; Arya, A.; Sharma, I. G.; Suri, A. K.; Banerjee, S.

    2010-11-01

    We compare aluminide and alumino-silicide composite coatings on niobium using halide activated pack cementation (HAPC) technique for improving its oxidation resistance. The coated samples are characterized by SEM, EDS, EPMA and hardness measurements. We observe formation of NbAl3 in aluminide coating of Nb, though the alumino-silicide coating leads to formation primarily of NbSi2 in the inner layer and a ternary compound of Nb-Si-Al in the outer layer, as reported earlier (Majumdar et al. [11]). Formation of niobium silicide is preferred over niobium aluminide during alumino-silicide coating experiments, indicating Si is more strongly bonded to Nb than Al, although equivalent quantities of aluminium and silicon powders were used in the pack chemistry. We also employ first-principles density functional pseudopotential-based calculations to calculate the relative stability of these intermediate phases and the adhesion strength of the Al/Nb and Si/Nb interfaces. NbSi2 exhibits much stronger covalent character as compared to NbAl3. The ideal work of adhesion for the relaxed Al/Nb and Si/Nb interfaces are calculated to be 3226 mJ/m2 and 3545 mJ/m2, respectively, indicating stronger Nb-Si bonding across the interface.

  9. The effect of cobalt content in U-700 type alloys on degradation of aluminide coatings

    Science.gov (United States)

    Zaplatynsky, I.

    1985-01-01

    The influence of cobalt content in U-700 type alloys on the behavior of aluminide coatings is studied in burner rig cyclic oxidation tests at 1100C. It is determined that aluminide coatings on alloys with higher cobalt offer better oxidation protection than the same coatings on alloys containing less cobalt.

  10. CO Chemisorption at Metal Surfaces and Overlayers

    DEFF Research Database (Denmark)

    Hammer, Bjørk; Morikawa, Y.; Nørskov, Jens Kehlet

    1996-01-01

    A database of ab initio calculations of the chemisorption energy of CO over Ni(111), Cu(111), Ru(0001), Pd(111), Ag(111), Pt(111), Au(111), Cu3Pt(111), and some metallic overlayer structures is presented. The trends can be reproduced with a simple model describing the interaction between the metal...... d states and the CO 2 pi* and 5 sigma states, renormalized by the metal sp continuum. Our model rationalizes the results by Rodriguez and Goodman [Science 257, 897 (1992)] showing a strong correlation between the CO chemisorption energy and the surface core level shift....

  11. CO Chemisorption at Metal Surfaces and Overlayers

    OpenAIRE

    Hammer, Bjørk; Morikawa, Y.; Nørskov, Jens Kehlet

    1996-01-01

    A database of ab initio calculations of the chemisorption energy of CO over Ni(111), Cu(111), Ru(0001), Pd(111), Ag(111), Pt(111), Au(111), Cu3Pt(111), and some metallic overlayer structures is presented. The trends can be reproduced with a simple model describing the interaction between the metal d states and the CO 2 pi* and 5 sigma states, renormalized by the metal sp continuum. Our model rationalizes the results by Rodriguez and Goodman [Science 257, 897 (1992)] showing a strong correlati...

  12. The reflective cracking in the pavement overlay design

    OpenAIRE

    Pais, Jorge C.; Pereira, Paulo A. A.; Capitão, Silvino Dias; Sousa, J.

    2003-01-01

    This paper describes a new pavement overlay design method that takes into account the reflective cracking as the most predominant type of overlay distress. This phenomenon is characterized as the propagation of old cracks to the new pavement layer. The models proposed are based on a finite element model that closely approximates actual field phenomena based on measurements done on Arizona and Portugal. Test sections have been constructed to access the effect of overlay thickness, crack width ...

  13. The temperature effect on the reflective cracking of asphalt overlays

    OpenAIRE

    Minhoto, Manuel; Pais, Jorge; Pereira, Paulo

    2008-01-01

    This paper presents a study about the influence of temperature on the reflective cracking in a flexible road pavement through the evaluation of the asphalt overlay damage associated to traffic and temperature variations throughout a year. This study was developed from a numerical simulation of the asphalt overlay behaviour based on a three-dimensional finite-element analysis, considering the simultaneous loading of traffic and temperature variations. A mechanistic-based overlay design method ...

  14. Molecular Dynamics study of Pb overlayer on Cu(100)

    Science.gov (United States)

    Karimi, M.; Tibbits, P.; Ila, D.; Dalins, I.; Vidali, G.

    1991-01-01

    Isothermal-isobaric Molecular Dynamics (MD) simulation of a submonolayer Pb film in c(2x2) ordered structure adsorbed on a Cu(100) substrate showed retention of order to high T. The Embedded Atom Method (EAM) calculated the energy of atoms of overlayer and substrate. The time-averaged squared modulus of the two dimensional structure factor for the Pb overlayer measured the order of the overlayer. The results are for increasing T only, and require verification by simulated cooling.

  15. Shrinkage of Latex-Modified and Microsilica Concrete Overlay Mixtures

    OpenAIRE

    Buchanan, Patricia Michelle

    2002-01-01

    Highway bridge decks are often overlaid to extend service life by reducing the rate of chloride ion ingress and the rate of corrosion of reinforcing steel in the sound chloride-contaminated concrete that is left in-place. Bridge deck overlays in Virginia are usually either latex-modified concrete or microsilica concrete, and both types of overlay are considered equivalent in terms of performance. However, the latex-modified concrete overlays are more expensive to construct than the microsil...

  16. Welding robots

    OpenAIRE

    Pires, J. Norberto; Loureiro, Altino; Godinho, T.; Ferreira, P; Fernando, B; Morgado, J

    2003-01-01

    Using robots in industrial welding operations is common but far from being a streamlined technological process. The problems are with the robots, still in their early design stages and difficult to use and program by regular operators; the welding process, which is complex and not really well known and the human-machine interfaces, which are unnatural and not really working. In this article, these problems are discussed, and a system designed with the double objective of serving R&D efforts o...

  17. Syllabus in Trade Welding.

    Science.gov (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  18. The properties and microstructure of padding welds built up on the surface of forging dies

    Directory of Open Access Journals (Sweden)

    S. Pytel

    2010-07-01

    Full Text Available The study presents selected results of the examinations of the properties and microstructure of weld overlays built up with the UTOP38,F-812 and F-818 welding wires on a substrate of the 42CrMo4 structural steel. Among others, the following investigations were carriedout: bend tests, hardness measurements and determination of ferrite content in a bainitic-martensitic microstructure of UTOP38 and F-812layers.

  19. The properties and microstructure of padding welds built up on the surface of forging dies

    OpenAIRE

    Pytel, S.; Turek, J; S. Okoński; K. Zarębski

    2010-01-01

    The study presents selected results of the examinations of the properties and microstructure of weld overlays built up with the UTOP38,F-812 and F-818 welding wires on a substrate of the 42CrMo4 structural steel. Among others, the following investigations were carriedout: bend tests, hardness measurements and determination of ferrite content in a bainitic-martensitic microstructure of UTOP38 and F-812layers.

  20. Evaluation of weld residual stress near the cladding and J-weld in reactor pressure vessel head for the assessment of PWSCC behavior

    International Nuclear Information System (INIS)

    Weld residual stress is one of the most important factors in order to assess the structural integrity of safety-related components such as reactor pressure vessel (RPV) in long-term operation of nuclear power plant since the residual stress significantly affects crack initiation and growth behaviors. The inner surface of the RPV made of low alloy steel is protected against corrosion by weld-overlay cladding of austenitic stainless steel. At the J-weld of the vessel head penetrations, Ni-based alloys are used for weld material. The residual stresses generated within the cladding, J-weld and base material were measured as-welded and after PWHT conditions using the deep-hole-drilling method. Thermal-elastic-plastic-creep analyses considering the phase transformation were also performed to evaluate the weld residual stress. By comparing analytical results with the measured ones, it was shown that there was roughly a good agreement of residual stress distribution within the cladding, J-weld and base metal. It was also suggested that taking the phase transformation during welding and PWHT into account was important to improve the accuracy of weld residual stress analysis. Using the residual stress distributions, fracture mechanics analyses for primary water stress corrosion cracking (PWSCC) have been performed using probabilistic fracture mechanics analysis code. Effects of the weld residual stress and scatter of PWSCC growth rate on the crack penetration were evaluated through some case studies. (author)

  1. Overlaid and rolled clad steel using high efficiency welding technique

    International Nuclear Information System (INIS)

    Stainless steel clad steel plates have been used widely as the economical material with excellent corrosion resistance, but since the environment of their use has become severe, the higher reliability of joining has been demanded. In these clad steel plates, generally the thickness of coating more than 2 mm is used, but in the structures subjected to mild corrosion, the plates with coating thinner than 1 mm are demanded. The overlaying and rolling method reported in this paper was developed to meet such demand, and by the use of super-wide electrodes, the process is efficient and economical. The thickness of coating can be controlled freely to 10 μm or more. The coating and parent materials are fused perfectly by overlaying welding, accordingly, the reliability of joining is very high. In this method, the coating material is overlaid by Maglay welding method on the surface of a slab, then it is hot-rolled. The features and principle of the Maglay welding method, and the properties of welded metal are reported. SUS 309 L was overlaid on a SM 41A slab of 90 mm thickness by two layers of 5 mm, and the slab was rolled to 18 mm. As the result, the mechanical properties and microstructure were satisfactory. This method can be applied to more complex forms other than plates. The mechanical properties of the welded joints of this clad plates were also examined. (Kako, I.)

  2. Finite elements simulation of reflective cracking in asphaltic overlays

    NARCIS (Netherlands)

    Scarpas, A.; De Bondt, A.H.

    1996-01-01

    Overlaying is one of the most popular and cost effective techniques of rehabilitation of cracked pavements. The placing of reinforcement between the overlay and the top layer of the cracked pavement is currently being utilised as a possible technique for delaying the development of cracks into the o

  3. Effect of Colored Overlays on Computer Vision Syndrome (CVS

    Directory of Open Access Journals (Sweden)

    Mark Rosenfield, MCOptom, PhD

    2015-06-01

    Full Text Available Background: Colored overlays may produce an improvement in reading when superimposed over printed materials. This study determined whether improvements in reading occur when the overlays are placed over a computer monitor. Methods: Subjects (N=30 read from a computer screen for 10 minutes with either a Cerium or control overlay positioned on the monitor. In a third condition, no overlay was present. Immediately following each trial, subjects reported ocular and visual symptoms experienced during the task. Results: Mean symptom scores following the Cerium, control, and no overlay conditions were 12.83, 17.37, and 15.65, respectively (p=0.47. However, a subgroup of 7 subjects (23% reported significant improvements with the Cerium overlay. The mean symptom scores for the Cerium, control, and no overlay trials for this subgroup were 12.14, 29.86, and 28.93, respectively (p=0.03. No significant improvements in either reading speed or reading errors were observed in this subgroup. Conclusion: The use of colored overlays may provide a treatment method for some subjects reporting symptoms during computer use.

  4. EOS: Evolutionary Overlay Service in Peer-to-Peer Systems

    Directory of Open Access Journals (Sweden)

    L. I. Zhijun

    2005-01-01

    Full Text Available The peer-to-peer (P2P systems nowadays can be mainly classified into two categories: structured and structure-less systems based on their overlay organization. The structured systems can achieve determinate efficiency due to their rigorous structure with the cost of losing robustness and vice versa. We provide a semi-structured overlay based on the separation of routing structures and overlay organizations in this paper and the new overlay can achieve determinate efficiency with high robustness. Moreover, the performance of the existing overlay is determined by the initial design and the overlay can not evolve with the information collected. But the new overlay devised in this paper is evolutionary inherent and accompanied by evolving service (EOS, EOS can improve the performance with the running of the P2P systems. Finally, our evolutionary overlay structure is constructed on the basis of linear algebra. So, the EOS can be theoretically analyzed and the results indicate that EOS can work with preferable integrated performance. The experimental results gained on the simulative platform verify the performance of EOS further.

  5. Capacity of Intelligent Underlay and Overlay Network

    DEFF Research Database (Denmark)

    Ling, Yim; Elling, Jan; Nielsen, Thomas Toftegaard

    1996-01-01

    This paper suggests a method of dimensioning the cell configuration of radio sites in a cellular network using the intelligent overlay and underlay (IOU) technique. The traffic capacity has been analysed by means of a teletraffic model, which is developed based on the classical theory of overflow...... traffic. The formulas of the model have been implemented with the use of MatLab. To verify the model, measurement methods have been developed to collect the teletraffic information in a real-live GSM network. The measured data indicates that the teletraffic model describes the capacity with high accuracy...... and therefore can be used to dimension the network. The model shows that the increase of capacity for a GSM network with 34 frequencies is about 30%. Further capacity enhancement can be achieved by intelligent frequency planning method which is currently being developed...

  6. Decentralized Overlay for Federation of Enterprise Clouds

    CERN Document Server

    Ranjan, Rajiv

    2008-01-01

    This chapter describes Aneka-Federation, a decentralized and distributed system that combines enterprise Clouds, overlay networking, and structured peer-to-peer techniques to create scalable wide-area networking of compute nodes for high-throughput computing. The Aneka-Federation integrates numerous small scale Aneka Enterprise Cloud services and nodes that are distributed over multiple control and enterprise domains as parts of a single coordinated resource leasing abstraction. The system is designed with the aim of making distributed enterprise Cloud resource integration and application programming flexible, efficient, and scalable. The system is engineered such that it: enables seamless integration of existing Aneka Enterprise Clouds as part of single wide-area resource leasing federation; self-organizes the system components based on a structured peer-to-peer routing methodology; and presents end-users with a distributed application composition environment that can support variety of programming and execu...

  7. A Review on the Properties of Iron Aluminide Intermetallics

    Directory of Open Access Journals (Sweden)

    Mohammad Zamanzade

    2016-01-01

    Full Text Available Iron aluminides have been among the most studied intermetallics since the 1930s, when their excellent oxidation resistance was first noticed. Their low cost of production, low density, high strength-to-weight ratios, good wear resistance, ease of fabrication and resistance to high temperature oxidation and sulfurization make them very attractive as a substitute for routine stainless steel in industrial applications. Furthermore, iron aluminides allow for the conservation of less accessible and expensive elements such as nickel and molybdenum. These advantages have led to the consideration of many applications, such as brake disks for windmills and trucks, filtration systems in refineries and fossil power plants, transfer rolls for hot-rolled steel strips, and ethylene crackers and air deflectors for burning high-sulfur coal. A wide application for iron aluminides in industry strictly depends on the fundamental understanding of the influence of (i alloy composition; (ii microstructure; and (iii number (type of defects on the thermo-mechanical properties. Additionally, environmental degradation of the alloys, consisting of hydrogen embrittlement, anodic or cathodic dissolution, localized corrosion and oxidation resistance, in different environments should be well known. Recently, some progress in the development of new micro- and nano-mechanical testing methods in addition to the fabrication techniques of micro- and nano-scaled samples has enabled scientists to resolve more clearly the effects of alloying elements, environmental items and crystal structure on the deformation behavior of alloys. In this paper, we will review the extensive work which has been done during the last decades to address each of the points mentioned above.

  8. Overlaying of type 316 austenitic stainless steel with type 430 ferritic stainless steel

    International Nuclear Information System (INIS)

    Overlaying of type 316 austenitic stainless steel vessel with type 430 ferritic stainless is proposed for liquid magnesium service. The interface in this type of bimetallic configuration has been shown to be a cause for concern as it contains a hard and brittle martensite micro constituent which becomes susceptible to cracking under certain conditions. This study was carried out to standardize the welding conditions and characterise the interface in order to obtain sound overlay. Some tests were also conducted to simulate the elevated temperature service. The investigation has shown that the interface hardness approaches 400 VPN when no preheating is employed. However, in the preheated samples, appreciable reduction in the peak hardness was observed. This has been attributed to a decrease in the cooling rate of the clad metal with an increase in the preheating temperature which results in softening of the martensite. The minimum recommended preheat is 473 K. The samples exposed to thermal cycle tests to a peak temperature of 1223 K to simulate the service condition did not show any cracking at the interface after 20 cycles of testing. Therefore, this study has demonstrated the stability of the interface between type 316 and 430 stainless steels at the intended temperature of service. (author)

  9. Problems associated with the overlaying of austenitic stainless steel lining of WWER pressure vessels

    International Nuclear Information System (INIS)

    The double-layer austenitic lining is obtained by submerged arc welding using strip electrodes. The first layer is 25/13 CrNi type, the other is 19/10 CrNi type stabilized with Nb. The Sv 08Kh19N10G2B and Sv 04Kh20N10G2B strips with OF-10 flux were tested. The occurrence of crystallization cracks in the overlay metal of the strip depends on the way of its crystallization, expressed via the Cr/Ni ratio. The development of cracks also depends on the niobium, silicon and carbon contents within the (Nb+Si)/C dependence. The formation of slag inclusions in the region of attachment of adjacent beads is affected by the mechanism of motion and solidification of the molten pool and by the properties of the flux. Fluxing agents exhibiting rather high dynamic viscosities and relatively low characteristic temperatures are best suited to this purpose. In the two-strip procedure using strips 60 mm broad, the overlaying rate is about 18 m/hr for viscous flux agents and 15.5 m/hr for low-viscosity flux agents. The side overlap of the beads is 7 to 9 mm, the bead height is up to 4 mm. (M.D.). 16 figs., 6 tabs., 15 refs

  10. Envelopment technique and topographic overlays in bite mark analysis

    Science.gov (United States)

    Djeapragassam, Parimala; Daniel, Mariappan Jonathan; Srinivasan, Subramanian Vasudevan; Ramadoss, Koliyan; Jimsha, Vannathan Kumaran

    2015-01-01

    Aims and Objectives: The aims and objectives of our study were to compare four sequential overlays generated using the envelopment technique and to evaluate inter- and intraoperator reliability of the overlays obtained by the envelopment technique. Materials and Methods: Dental stone models were prepared from impressions made from healthy individuals; photographs were taken and computer-assisted overlays were generated. The models were then enveloped in a different-color dental stone. After this, four sequential cuts were made at a thickness of 1mm each. Each sectional cut was photographed and overlays were generated. Thus, 125 overlays were generated and compared. Results: The scoring was done based on matching accuracy and the data were analyzed. The Kruskal-Wallis one-way analysis of variance (ANOVA) test was used to compare four sequential overlays and Spearman's rank correlation tests were used to evaluate the inter- and intraoperator reliability of the overlays obtained by the envelopment technique. Conclusion: Through our study, we conclude that the third and fourth cuts were the best among the four cuts and inter- and intraoperator reliability were found to be statistically significant at 5% level that is 95% confidence interval (P < 0.05). PMID:26816458

  11. Understanding the Properties of the BitTorrent Overlay

    CERN Document Server

    Hamra, Anwar Al; Barakat, Chadi

    2007-01-01

    In this paper, we conduct extensive simulations to understand the properties of the overlay generated by BitTorrent. We start by analyzing how the overlay properties impact the efficiency of BitTorrent. We focus on the average peer set size (i.e., average number of neighbors), the time for a peer to reach its maximum peer set size, and the diameter of the overlay. In particular, we show that the later a peer arrives in a torrent, the longer it takes to reach its maximum peer set size. Then, we evaluate the impact of the maximum peer set size, the maximum number of outgoing connections per peer, and the number of NATed peers on the overlay properties. We show that BitTorrent generates a robust overlay, but that this overlay is not a random graph. In particular, the connectivity of a peer to its neighbors depends on its arriving order in the torrent. We also show that a large number of NATed peers significantly compromise the robustness of the overlay to attacks. Finally, we evaluate the impact of peer exchange...

  12. Structural formation of aluminide phases on titanium alloy during annealing

    International Nuclear Information System (INIS)

    Full text: The aluminum layer on the surface of titanium alloy has been formed by thermal deposition. The structural formation of aluminide phases on the surface has been studied. The sequence of structural transformations at the Ti/Al interface is limited by the reaction temperature and time. The sequence of aluminide phase formation is occurred in compliance with Ti-Al equilibrium phase diagram. At the initial stages at the Ti/Al interface the Al3Ti alloy starts forming as a result of interdiffusion, and gradually the whole aluminum films is spent on the formation of this layer. The Al3Ti layer decomposes with the increase of temperature (>600C). At 800C the two-phase (Ti3Al+TiAl) layer is formed on the titanium surface. The TiAl compound is unstable and later on with the increase of the exposure time at 800C gradually transforms into the Ti3Al. The chain of these successive transformations leads to the formation of the continuous homogeneous layer consisting of the Ti3Al compound on the surface. At temperatures exceeding the allotropic transformation temperature (>900C) the Ti3Al compound starts decomposing. All structural changes taking place at the Ti/Al interface are accompanied by considerable changes in micro hardness. The structure of initial substrate influences on kinetics of phase transformation and microstructure development. (author)

  13. Al2O3 Scale Development on Iron Aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xiao-Feng; Thaidigsmann, Katja; Ager, Joel; Hou, Peggy Y.

    2005-11-10

    The structure and phase of the Al{sub 2}O{sub 3} scale that forms on an Fe{sub 3}Al-based alloy (Fe-28Al-5Cr) (at %) was investigated by transmission electron microscopy (TEM) and photoluminescence spectroscopy (PL). Oxidation was performed at 900 C and 1000 C for up to 190 min. TEM revealed that single-layer scales were formed after short oxidation times. Electron diffraction was used to show that the scales are composed of nanoscale crystallites of the {theta}, {gamma}, and {alpha} phases of alumina. Band-like structure was observed extending along three 120{sup o}-separated directions within the surface plane. Textured {theta} and {gamma} grains were the main components of the bands, while mixed {alpha} and transient phases were found between the bands. Extended oxidation produced a double-layered scale structure, with a continuous {alpha} layer at the scale/alloy interface, and a {gamma}/{theta} layer at the gas surface. The mechanism for the formation of Al{sub 2}O{sub 3} scales on iron aluminide alloys is discussed and compared to that for nickel aluminide alloys.

  14. PROTECTIVE LAYERS OF IRON AND NICKEL ALUMINIDES ON STEEL

    Directory of Open Access Journals (Sweden)

    Milena Voderova

    2013-05-01

    Full Text Available Intermediary phases Ni-Al and Fe-Al are promising materials due to their superior properties such as hardness and good resistance against oxidation at high temperatures. Moreover, Fe-Al phases are resistant in sulphur - containing atmospheres. Because of these characteristics, the above mentioned intermetallic phases seem to be prospective for the use in many technical applications such as energetics, chemical or automotive industry in a form of a bulk material or coatings. Presently, the protective aluminide layer is usually prepared by thermal spraying. Nevertheless, this method is not suitable for complex-shaped components. Therefore, the aim of this work was to find an alternative way to prepare layers consisting of nickel or iron aluminides by other technique than thermal spraying. At first, carbon steel samples were coated using galvanic or electroless nickel plating. Coated samples were subsequently submerged into molten aluminium at various temperatures and process durations. The influence of the temperature and duration on the intermetallic phase growth was studied by scanning electron and light microscopy. Thickness and microhardness of the intermetallic layer was also measured.

  15. PROTECTIVE LAYERS OF IRON AND NICKEL ALUMINIDES ON STEEL

    Directory of Open Access Journals (Sweden)

    Milena Voděrová

    2013-07-01

    Full Text Available Intermediary phases Ni-Al and Fe-Al are promising materials due to their superior properties such as hardness and good resistance against oxidation at high temperatures. Moreover, Fe-Al phases are resistant in sulphur - containing atmospheres. Because of these characteristics, the above mentioned intermetallic phases seem to be prospective for the use in many technical applications such as energetics, chemical or automotive industry in a form of a bulk material or coatings. Presently, the protective aluminide layer is usually prepared by thermal spraying. Nevertheless, this method is not suitable for complex-shaped components. Therefore, the aim of this work was to find an alternative way to prepare layers consisting of nickel or iron aluminides by other technique than thermal spraying. At first, carbon steel samples were coated using galvanic or electroless nickel plating. Coated samples were subsequently submerged into molten aluminium at various temperatures and process durations. The influence of the temperature and duration on the intermetallic phase growth was studied by scanning electron and light microscopy. Thickness and microhardness of the intermetallic layer was also measured.

  16. Field welding of hydraulic turbines made of martensitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Akhtar, A.

    1982-06-15

    Field welding of hydraulic turbines made of 13 Cr-Ni martensitic stainless steels was investigated. Two shielded metal arc welding electrodes, one containing 15 Cr-25 Ni and the other with 50% cobalt, were studied with respect to the criteria of weldability, structural integrity and cavitation erosion resistance. The cavitation erosion resistance of the 15 Cr-25 Ni material, evaluated with an ultrasonic vibratory test method, was found to be poor, being comparable to that of mild steel. Although the 50% cobalt alloy possesses excellent cavitation erosion properties, its cost is ca 10 times higher than that of austenitic stainless steels. Under certain welding conditions, the 50% cobalt alloy produces a hard interface with the martensitic stainless steel base material. These interfaces were systematically investigated using microhardness measurement and scanning electron microscopy. The interfaces between the base metal and the weld deposits as well as that between the two weld metals were subjected to measurements of Charpy impact energy, corrosion fatigue tests and an elastoplastic fracture mechanics analysis. It is concluded that the presence of the hard zone is not detrimental to structural integrity. A field welding procedure is proposed on the basis of these findings. The shallow cavitation damaged areas may be repaired with the 50% cobalt containing material. The cheaper 15 Cr-25 Ni material may be used for the filling of deep cavitation damaged areas and for the repair of cracks followed by an overlay of 50% cobalt weld metal. 20 refs., 22 figs., 7 tabs.

  17. Cyclic-Oxidation Behavior of Multilayered Pt/Ru-Modified Aluminide Coating

    Institute of Scientific and Technical Information of China (English)

    Yingxue Song; Hideyuki Murakami; Chungen Zhou

    2011-01-01

    Multilayered Pt/Ru modified aluminide coating for thermal barrier coating (TBC) systems has been investigated. 2 μm Pt+2μm Ru+2 μm Pt was first deposited on nickel-base superalloy DZ125 by electrodeposition, and then the coating was treated by annealing and a conventional pack-cementation aluminizing process. The cyclic oxidation tests were carried out at 1423 K in air. It was found that the thermal cyclic oxidation resistance of Pt/Ru-modified aluminide coating was comparable to that of Pt-modified aluminide coating, which was much better than simply aluminized DZ125. The addition of Ru to Pt-modified aluminide coating increased the resistance to rumpling. The microstructures and phase constitutions of the coating before and after oxidation were investigated.

  18. Distortion Control during Welding

    OpenAIRE

    Akbari Pazooki, A.M.

    2014-01-01

    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ methods to control welding distortion. In these methods local heating and/or cooling strategies are applied during welding. Additional heating and/or cooling sources can be implemented either stationa...

  19. Embrittlement of welded joints

    International Nuclear Information System (INIS)

    The structure of a weld is considered and the role of the main parts of a welded joint in the appearance of defects during welding is determined. Factors greatly affecting hot crack formation (heat removal, impurity redistribution, volume of welding bath, welding rate) are shown. Reasons for the appearance of cracks not related to crystallization process (subsequent heat treatment, plastic working, etc.) are analyzed. The process of cold cracking of welds due to hydrogen absorption and relaxation of high welding stresses, is investigated. Methods to avoid cold cracking are described. Mechanisms of weld embrittlement are considered using as examples steels and high nickel alloys. 248 refs.; 28 figs.; 2 tabs

  20. Design and Performance Evaluation of Service Overlay Networks Topologies

    Directory of Open Access Journals (Sweden)

    Davide Adami

    2011-04-01

    Full Text Available Nowadays, Internet still lacks of an adequate support for QoS-sensitive applications, such as VoIP, Videoconference, and Video-on-Demand. To a large extent, this is due to the fact that Internet was originally designed to provide only a best-effort packet delivery service. In recent years, Service Overlay Networks (SONs have emerged as a profitable way to address these issues without changing the underlying infrastructure. In this paper, we analyze the topology design problem of a SON from a performance point of view. Since the analytical solution of the problem is computationally too complex, we compare the performance of a limited set of well-known topologies. Based on heuristics, we also propose three new traffic demand-aware overlay topologies. Through extensive simulations, we investigate the performance of the candidate overlay topologies in different network scenarios, taking into account overhead and accepted traffic between the overlay nodes.

  1. SPHERE: a scalable multicast framework in overlay networks

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    This paper presents Sphere, a scalable multicast framework in overlay network. Sphere is a highly efficient, self-organizing and robust multicast protocol overlayed on the Internet. The main contributions of this paper are twofold. First, Sphere organizes the control topology of overlay network in two directions: horizontal and vertical. The horizontal meshes are used to locate and organize hosts in tracks, and the vertical meshes are used to manage the data paths between tracks. Second, Sphere balances stress and stretch of the overlay network by assigning hosts into different tracks and clusters. This structure distributes stress on the multicast trees uniformly, and meantime makes path stretch as small as possible.Simulations results show that Sphere can support multicast with large group size and has good performance on organizing meshes and building data delivery trees.

  2. Comparison between asphalt rubber and conventional mixtures in overlay design

    OpenAIRE

    Fontes, Liseane P. T. L.; Trichês, Glicério; Pereira, Paulo A. A.; Pais, Jorge C.

    2008-01-01

    Asphalt modified with crumb rubber has been used to produce asphalt rubber mixtures for pavement overlays subjected to heavy loads and high temperatures. Under severe conditions, these mixtures are capable of resisting permanent deformations, having an extended fatigue life and resisting crack propagation in comparison to conventional ones. A laboratory research was conducted to determine the performance properties of overlays with asphalt rubber mixtures produced through wet processes using ...

  3. Augmenting reality in Direct View Optical (DVO) overlay applications

    Science.gov (United States)

    Hogan, Tim; Edwards, Tim

    2014-06-01

    The integration of overlay displays into rifle scopes can transform precision Direct View Optical (DVO) sights into intelligent interactive fire-control systems. Overlay displays can provide ballistic solutions within the sight for dramatically improved targeting, can fuse sensor video to extend targeting into nighttime or dirty battlefield conditions, and can overlay complex situational awareness information over the real-world scene. High brightness overlay solutions for dismounted soldier applications have previously been hindered by excessive power consumption, weight and bulk making them unsuitable for man-portable, battery powered applications. This paper describes the advancements and capabilities of a high brightness, ultra-low power text and graphics overlay display module developed specifically for integration into DVO weapon sight applications. Central to the overlay display module was the development of a new general purpose low power graphics controller and dual-path display driver electronics. The graphics controller interface is a simple 2-wire RS-232 serial interface compatible with existing weapon systems such as the IBEAM ballistic computer and the RULR and STORM laser rangefinders (LRF). The module features include multiple graphics layers, user configurable fonts and icons, and parameterized vector rendering, making it suitable for general purpose DVO overlay applications. The module is configured for graphics-only operation for daytime use and overlays graphics with video for nighttime applications. The miniature footprint and ultra-low power consumption of the module enables a new generation of intelligent DVO systems and has been implemented for resolutions from VGA to SXGA, in monochrome and color, and in graphics applications with and without sensor video.

  4. Improving Resource Discovery in the Arigatoni Overlay Network

    OpenAIRE

    Chand, Raphaël; Liquori, Luigi; Cosnard, Michel

    2007-01-01

    International audience Arigatoni is a structured multi-layer overlay network providing various services with variable guarantees, and promoting an intermittent participation to the virtual organization where peers can appear, disappear and organize themselves dynamically. Arigatoni mainly concerns with how resources are declared and discovered in the overlay, allowing global computers to make a secure, PKI-based, use of global aggregated computational power, storage, information resources,...

  5. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2011-01-01

    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  6. Overlay improvements using a real time machine learning algorithm

    Science.gov (United States)

    Schmitt-Weaver, Emil; Kubis, Michael; Henke, Wolfgang; Slotboom, Daan; Hoogenboom, Tom; Mulkens, Jan; Coogans, Martyn; ten Berge, Peter; Verkleij, Dick; van de Mast, Frank

    2014-04-01

    While semiconductor manufacturing is moving towards the 14nm node using immersion lithography, the overlay requirements are tightened to below 5nm. Next to improvements in the immersion scanner platform, enhancements in the overlay optimization and process control are needed to enable these low overlay numbers. Whereas conventional overlay control methods address wafer and lot variation autonomously with wafer pre exposure alignment metrology and post exposure overlay metrology, we see a need to reduce these variations by correlating more of the TWINSCAN system's sensor data directly to the post exposure YieldStar metrology in time. In this paper we will present the results of a study on applying a real time control algorithm based on machine learning technology. Machine learning methods use context and TWINSCAN system sensor data paired with post exposure YieldStar metrology to recognize generic behavior and train the control system to anticipate on this generic behavior. Specific for this study, the data concerns immersion scanner context, sensor data and on-wafer measured overlay data. By making the link between the scanner data and the wafer data we are able to establish a real time relationship. The result is an inline controller that accounts for small changes in scanner hardware performance in time while picking up subtle lot to lot and wafer to wafer deviations introduced by wafer processing.

  7. Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  8. Brittle failure resistance of steels and weld metals for pressure vessels of light-water reactors

    International Nuclear Information System (INIS)

    The influence of the hydrogen effect during welding of great thicknesses of steels induced into welded joints particularly by moisture contained in the filler material used, is followed up in this paper. The results are compared with the effect of hydrogen induced into the weld metal by controlled cathodic hydrogenization, i.e. by simulation of service conditions. The development of cracks was observed by their propagation in both the undercladding area and surface weld deposit. In the paper the dependence of the crack propagation rate on the stress intensity factor range is expressed. It was found that even if the effect of metallurgically induced hydrogen has no unfavourable consequences on mechanical properties, it is necessary to minimize the hydrogen content in weld metal and avoid subcladding initiations and crack formation and protective cladding overlay reduction. Undercladding initiations and surface defects are the intercepting spots for the hydrogen diffusion, where damaging or substantial reduction of cohesive strength between grains appears. (orig.)

  9. Interplanetary Overlay Network Bundle Protocol Implementation

    Science.gov (United States)

    Burleigh, Scott C.

    2011-01-01

    The Interplanetary Overlay Network (ION) system's BP package, an implementation of the Delay-Tolerant Networking (DTN) Bundle Protocol (BP) and supporting services, has been specifically designed to be suitable for use on deep-space robotic vehicles. Although the ION BP implementation is unique in its use of zero-copy objects for high performance, and in its use of resource-sensitive rate control, it is fully interoperable with other implementations of the BP specification (Internet RFC 5050). The ION BP implementation is built using the same software infrastructure that underlies the implementation of the CCSDS (Consultative Committee for Space Data Systems) File Delivery Protocol (CFDP) built into the flight software of Deep Impact. It is designed to minimize resource consumption, while maximizing operational robustness. For example, no dynamic allocation of system memory is required. Like all the other ION packages, ION's BP implementation is designed to port readily between Linux and Solaris (for easy development and for ground system operations) and VxWorks (for flight systems operations). The exact same source code is exercised in both environments. Initially included in the ION BP implementations are the following: libraries of functions used in constructing bundle forwarders and convergence-layer (CL) input and output adapters; a simple prototype bundle forwarder and associated CL adapters designed to run over an IPbased local area network; administrative tools for managing a simple DTN infrastructure built from these components; a background daemon process that silently destroys bundles whose time-to-live intervals have expired; a library of functions exposed to applications, enabling them to issue and receive data encapsulated in DTN bundles; and some simple applications that can be used for system checkout and benchmarking.

  10. Theoretical studies of aluminum and aluminide alloys using CALPHAD and first-principles approach

    Science.gov (United States)

    Jiang, Chao

    Heat-treatable aluminum alloys have been widely used in the automobile and aerospace industries as structural materials due to their light weight and high strength. To study the age-hardening process in heat-treatable aluminum alloys, the Gibbs energies of the strengthening metastable phases, e.g. theta ' and theta″, are critical. However, those data are not included in the existing thermodynamic databases for aluminum alloys due to the semi-empirical nature of the CALPHAD approach. In the present study, the thermodynamics of the Al-Cu system, the pivotal age-hardening system, is remodeled using a combined CALPHAD and first-principles approach. The formation enthalpies and vibrational formation entropies of the stable and metastable phases in the Al-Cu system are provided by first-principles calculations. Special Quasirandom Structures (SQS's) are applied to model the substitutionally random fee and bee alloys. SQS's for binary bee alloys are developed and tested in the present study. Finally, a self-consistent thermodynamic description of the Al-Cu system including the two metastable theta″ and theta' phases is obtained. During welding of heat-treatable aluminum alloys, a detrimental phenomenon called constitutional liquation, i.e. the local eutectic melting of second-phase particles in a matrix at temperatures above the eutectic temperature but below the solidus of the alloy, may occur in the heat-affected zone (HAZ). In the present study, diffusion code DICTRA coupled with realistic thermodynamic and kinetic databases is used to simulate the constitutional liquation in the model Al-Cu system. The simulated results are in quantitative agreement with experiments. The critical heating rate to avoid constitutional liquation is also determined through computer simulations. Besides the heat-treatable aluminum alloys, intermetallic compounds based on transition metal aluminides, e.g. NiAl and FeAl, are also promising candidates for the next-generation of high

  11. Development of Improved Iron-Aluminide Filter Tubes and Elements

    Energy Technology Data Exchange (ETDEWEB)

    Judkins, R.R.; Sutton, T.G.; Miller, C.J.; Tortorelli, P.F.

    2008-01-14

    The purpose of this Cooperative Research and Development Agreement (CRADA) was to explore and develop advanced manufacturing techniques to fabricate sintered iron-aluminide intermetallic porous bodies used for gas filtration so as to reduce production costs while maintaining or improving performance in advanced coal gasification and combustion systems. The use of a power turbine fired with coal-derived synthesis gas requires some form of gas cleaning in order to protect turbine and downstream components from degradation by erosion, corrosion, and/or deposition. Hot-gas filtration is one form of cleaning that offers the ability to remove particles from the gases produced by gasification processes without having to substantially cool and, possibly, reheat them before their introduction into the turbine. This technology depends critically on materials durability and reliability, which have been the subject of study for a number of years.

  12. Welding and cutting '93. Lectures

    International Nuclear Information System (INIS)

    This volume contains 46 lectures on the following ten groups of subjects: New knowledge and experience for welding firms; European welding process testing; welding developments in Europe - process and equipment; progress in material technique; accreditation and certification in the Single European Market; development of equipment in welding and cutting techniques; quality assurance in welding technique; welding additives and welding aid materials; work and health protection in welding technique; training and qualification of personnel; basis of welding technique in Europe - test technique. (MM)

  13. Investigation of Effect of Welding Current on Welding Penetration in Covered Electrode Arc Welding And MIG Welding

    OpenAIRE

    Bekir ÇEVİK

    2013-01-01

    In this study, the effect of welding current on penetration in covered electrode arc welding and MIG (Metal Inert Gas) welding was investigated. St 37 quality steel materials were used in the experiments. Three different welding current (60, 90 and 120 A with covered electrode arc welding, 100, 125 and 155 A with MIG welding) was selected for welding process and was made 200 mm long weld. The welded specimens were cut particular lengths, then metallographic tests were performed. As a result o...

  14. Laser Welding of Alumina Ceramic Substrates with Two Fixed Beams

    Science.gov (United States)

    Sedore, Blake William Clark

    Laser welding was investigated as a potential joining technology for alumina ceramic substrates. The objective of this study was to develop a method to preheat the ceramic using a single defocused laser beam prior to welding. Engineering ceramics are employed in a variety of systems and environments due to their unique properties. Joining technologies must be developed to facilitate the manufacture of complex or large ceramic components. Laser welding is advantageous as it forms joints rapidly, and does not introduce intermediate materials to form the bond, which can have deleterious effects. The Laser Machining System (LMS) at Queen's University was adapted for this study. A defocused far-infrared (FIR) laser beam was positioned to overlay a focused near-infrared (NIR) laser beam; the defocused FIR beam preheated the ceramic substrate and the focused NIR beam formed the weld. A finite element model was developed in COMSOL MultiPhysics to simulate the preheating processes and to develop a preheating protocol. The protocol was implemented using the FIR beam and adjusted to achieve preheating temperatures of 1450, 1525, and 1600°C. Welds were performed on 1 mm thick alumina plates using the preheating protocols and NIR beam powers of 25, 50, and 75 W. Weld speed was held constant throughout the study at 0.5 mm/s. The preheating protocols were successful at achieving near-constant preheating temperatures, with standard deviations below 32 degrees. Partially penetrating welds were formed with the NIR beam at 25 W, and fully penetrating welds at 50 and 75 W. Large pores were present in the 25 W and 50 W welds. Minimal porosity was observed in the welds formed at 75 W. All of the welded plates experienced a transverse fracture that extended perpendicular to weld, and a longitudinal fracture extending parallel to the weld. This study shows that a fixed defocused laser beam can successfully preheat alumina substrates to the high temperatures required for welding; however

  15. Introduction to Welding.

    Science.gov (United States)

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  16. Distortion Control during Welding

    NARCIS (Netherlands)

    Akbari Pazooki, A.M.

    2014-01-01

    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ met

  17. Laser welding in space

    Science.gov (United States)

    Kaukler, W. F.; Workman, G. L.

    1991-01-01

    Autogenous welds in 304 stainless steel were performed by Nd-YAG laser heating in a simulated space environment. Simulation consists of welding on the NASA KC-135 aircraft to produce the microgravity and by containing the specimen in a vacuum chamber. Experimental results show that the microgravity welds are stronger, harder in the fusion zone, have deeper penetration and have a rougher surface rippling of the weld pool than one-g welds. To perform laser welding in space, a solar-pumped laser concept that significantly increases the laser conversion efficiency and makes welding viable despite the limited power availability of spacecraft is proposed.

  18. Further beyond: registration and overlay control enhancements for optical masks

    Science.gov (United States)

    Gorhad, Kujan; Cohen, Avi; Avizemer, Dan; Dmitriev, Vladimir; Beyer, Dirk; Degel, Wolfgang; Kirsch, Markus

    2014-10-01

    Mask registration control is one of the key performance specifications during the mask qualification process. It is becoming an important factor for yield improvement with the continuously tightening registration specs driven by tight wafer overlay specs. Understanding the impact of miss classified masks on the final wafer yield is gaining more and more attention, especially with the appearance of Multiple Patterning Technologies, where mask to mask overlay effect on wafer is heavily influenced by mask registration. ZEISS has established a promising closed loop solution implemented in the mask house, where the PROVE® system - a highly accurate mask registration and overlay metrology measurement tool, is being used to feed the RegC® - a registration and mask to mask overlay correction tool that can also accurately predict the correction potential in advance. The well-established RegC® process typically reaches 40-70% improvement of the mask registration/overlay error standard deviation. The PROVE® - RegC® closed loop solution has several advantages over alternative registration control methods apart of the mask re-write saving. Among the advantages is the capability to correct for pellicle mounting registration effects without the need to remove the pellicle. This paper will demonstrate improved method for enhanced mask to mask overlay control based on a new scheme of data acquisition and performance validation by the PROVE®. The mask registration data as well as additional mask information will be used to feed the RegC® correction process. Significantly improved mask to mask overlay correction results will be discussed and presented in details.

  19. Orbital welding technique

    International Nuclear Information System (INIS)

    The TIG (Tungsten-inert gas) orbital welding technique is applied in all areas of pipe welding. The process is mainly used for austenitic and ferritic materials but also for materials like aluminium, nickel, and titanium alloys are commonly welded according to this technique. Thin-walled as well as thick-walled pipes are welded economically. The application of orbital welding is of particular interest in the area of maintenance of thick-walled pipes that is described in this article. (orig.)

  20. Advanced Welding Applications

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  1. Effect of welding heat input on HAZ character in ultra-fine grain steel welding

    Institute of Scientific and Technical Information of China (English)

    张富巨; 许卫刚; 王玉涛; 王燕; 张学刚; 廖永平

    2003-01-01

    In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone(HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap welding (UNGW) process and the overlaying process with CO2 as protective atmosphere and laser welding process. The experimental results show when the heat input changed from 1.65kJ/cm to 5.93kJ/cm, the width of its HAZ ranged from 0.6mm to 2.1mm.The average grain size grew up from 2~5μm of base metal to 20~70μm and found no obvious soften phenomenon in overheated zone. The width of normalized zone was generally wide as 2/3 as that of the whole HAZ, and the grain size in this zone is smaller than that in base metal. Under the circumstance of equal heat input, the HAZ width of UNGW is narrower than that of the laser welding.

  2. Multi-response optimization of CO 2 laser-welding process of austenitic stainless steel

    Science.gov (United States)

    Benyounis, K. Y.; Olabi, A. G.; Hashmi, M. S. J.

    2008-02-01

    Recently, laser welding of austenitic stainless steel has received great attention in industry. This is due to its widespread application in petroleum refinement stations, power plants, the pharmaceutical industry and also in households. Therefore, mechanical properties should be controlled to obtain good welded joints. The welding process should be optimized by the proper mathematical models. In this research, the tensile strength and impact strength along with the joint-operating cost of laser-welded butt joints made of AISI304 was investigated. Design-expert software was used to establish the design matrix and to analyze the experimental data. The relationships between the laser-welding parameters (laser power, welding speed and focal point position) and the three responses (tensile strength, impact strength and joint-operating cost) were established. Also, the optimization capabilities in design-expert software were used to optimize the welding process. The developed mathematical models were tested for adequacy using analysis of variance and other adequacy measures. In this investigation, the optimal welding conditions were identified in order to increase the productivity and minimize the total operating cost. Overlay graphs were plotted by superimposing the contours for the various response surfaces. The process parameters effect was determined and the optimal welding combinations were tabulated.

  3. Effects of stop-start features on residual stresses in a multipass austenitic stainless steel weld

    Energy Technology Data Exchange (ETDEWEB)

    Turski, M., E-mail: Mark.Turski@magnesium-elektron.com [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom); Francis, J.A. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)] [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Hurrell, P.R. [Rolls-Royce Plc., Raynesway, Derby DE21 7XX (United Kingdom); Bate, S.K. [Serco Technical Services, Birchwood Park, Warrington, Cheshire WA3 6GA (United Kingdom); Hiller, S. [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Withers, P.J. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)

    2012-01-15

    In this article we describe experiments that characterise and quantify the localised perturbations in residual stress associated with both ramped and abrupt stop-start features in a multipass weld. Residual stress distributions in AISI Grade 304L/308L stainless steel groove-welded specimens, containing weld interruptions that were introduced in a controlled manner, have been characterised using both neutron diffraction and the incremental deep hole drilling method. The extent to which the localised stresses associated with the interruptions were annealed by overlayed passes was also assessed. The results suggest that, regardless of the type of interruption, there can be significant localised increases in residual stress if the stop-start feature is left exposed. If further weld passes are deposited, then the localised increases in stress are likely to persist if the interruption was abrupt, whereas for a ramped interruption they may be dissipated. - Highlights: Black-Right-Pointing-Pointer In this study the residual stress-field surrounding weld interruptions was measured. Black-Right-Pointing-Pointer Localised stresses were found to increase at weld interruptions. Black-Right-Pointing-Pointer Both ramped and abrupt weld interruptions were investigated. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses persisted for abrupt interruptions. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses dissipated for ramped interruptions.

  4. Instructional geographic information science Map overlay and spatial abilities

    Science.gov (United States)

    Tricot, Thomas Alexander, II

    The fundamental goal of this study is to determine if the complex spatial concept of map overlay can be effectively learned by young adolescents through the utilization of an instructional technique based within the foundations of Instructional Geographic Information Science (InGIScience). Percent correct and reaction times were the measures used to analyze the ability of young adolescents to learn the intersect, erase, and union functions of map overlay. The ability to solve for missing inputs, output, or function was also analyzed. Young adolescents of the test group scored higher percent correct and recorded faster reaction times than those of the control group or adults of the expert group by the end of the experiment. The intersect function of map overlay was more difficult in terms of percent correct and reaction time than the erase or union functions. Solving for the first or second input consistently resulted in lower percent correct and higher reaction times throughout the experiment. No overall performance differences were shown to exist between males and females. Results of a subjective "real-world" test also indicated learning by young adolescents. This study has shown that the practice of repetitive instruction and testing has proven effective for enhancing spatial abilities with regard to the map overlay concept. This study found that with practice, young adolescents can learn the map overlay concept and perform at levels equal to or greater than adults. This study has helped to answer the question of whether this development of spatial abilities is possible.

  5. Structure and Properties of the Aluminide Coatings on the Inconel 625 Superalloy

    Science.gov (United States)

    Adamiak, Stanisław; Bochnowski, Wojciech; Dziedzic, Andrzej; Filip, Ryszard; Szeregij, Eugeniusz

    2016-01-01

    The research samples used in this study were based on the Inconel 625 alloy; the examined samples were coated with aluminide films deposited in a low-activity chemical vapor deposition (CVD) process. The samples' microstructure was investigated with optical and electron microscopy and energy dispersive X-ray spectroscopy analysis. Hardness measurements were performed using Vickers and Berkovich test methods. The adhesion of the aluminide coating was determined by fractography. It was shown that the fracture mechanism was different for the respective zones of the aluminide coating and the substrate material. The outer zone of the aluminide coating is characterized by an intercrystalline fracture, with a small contribution of transcrystalline fracture within individual grains (large crystallites in the bottom of the zone, composed of smaller crystallites, also show an intercrystalline fracture). The substrate material exhibited a ductile intercrystalline fracture. Based on this investigation, an increase of the microhardness of the material occurring at loads below 0.2 N was observed. When determining microhardness of aluminide coating it is necessary to take into account the optimal choice of the indentation tip.

  6. Ductile film delamination from compliant substrates using hard overlayers

    Energy Technology Data Exchange (ETDEWEB)

    Cordill, M.J. [Erich Schmid Institute of Materials Science, Austrian Academy of Sciences (Austria); Marx, V.M.; Kirchlechner, C. [Max-Plank-Insitut für Eisenforschung GmbH, Düsseldorf (Germany)

    2014-11-28

    Flexible electronic devices call for copper and gold metal films to adhere well to polymer substrates. Measuring the interfacial adhesion of these material systems is often challenging, requiring the formulation of different techniques and models. Presented here is a strategy to induce well defined areas of delamination to measure the adhesion of copper films on polyimide substrates. The technique utilizes a stressed overlayer and tensile straining to cause buckle formation. The described method allows one to examine the effects of thin adhesion layers used to improve the adhesion of flexible systems. - Highlights: • Measuring the adhesion energies of ductile metal–polymer interfaces is difficult. • A Cu film would plastically deform under tensile strain without a Cr overlayer. • A Cr overlayer forces cracking and induces buckling between the crack fragments. • The adhesion energy of the metal–polymer interface can be measured.

  7. Structural Design of Pavement Overlays Based on Functional Parameters

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This paper reports a practical pavement overlay design methodbased on PCI (Pavement Condition Index). Current pavement investigation method (JTJ 073-96) is compared to the ASTM D 5340, which is the standard test method for airport pavement condition evaluation initially developed for US Air Force. The deficiency in the calculation of PCI based on field data in JTJ 073 is discussed. The proposed design method is compared to AASHTO overlay design method with good agreement. The paper concludes with an example illustrating how the existing pavement structural capacity is related to pavement distress survey results. The presented design method can be used in the design for overlay rehabilitation of pavements of highways, urban streets and airports.

  8. A Proactive Tree Recovery Mechanism for Resilient Overlay Multicast

    Directory of Open Access Journals (Sweden)

    Poorna Satyanarayana B.

    2012-06-01

    Full Text Available Overlay multicast constructs a multicast delivery tree among end hosts. An important problem for making overlay multicast more dependable is how to recover from node departures in order to minimize the disruption of service to those affected nodes. In this paper, we propose a proactive tree recovery mechanism to make the overlay multicast resilient to these failures and unexpected events. The salient feature of the approach is that rescue plans for multiple non-leaf nodes can work together for their respective children when they fail or leave at the same time. Extensive simulations demonstrate that our proactive approach can recover from node departures much faster than reactive methods, while the quality of trees restored and the cost of recovery are reasonable

  9. Tuning carrier density at complex oxide interface with metallic overlayer

    Science.gov (United States)

    Zhou, Y.; Shi, Y. J.; Jiang, S. W.; Yue, F. J.; Wang, P.; Ding, H. F.; Wu, D.

    2016-06-01

    We have systematically investigated the electronic transport properties of the LaAlO3/SrTiO3 interfaces with several different metal capping layers. The sheet carrier density can be tuned in a wide range by the metallic overlayer without changing the carrier mobility. The sheet carrier density variation is found to be linearly dependent on the size of metal work function. This behavior is explained by the mechanism of the charge transfer between the oxide interface and the metal overlayer across the LaAlO3 layer. Our results confirm the existence of a built-in electric field in LaAlO3 film with an estimated value of 67.7 eV/Å. Since the metallic overlayer is essential for devices, the present phenomena must be considered for future applications.

  10. Tensile Bond Strength of Latex-Modified Bonded Concrete Overlays

    Science.gov (United States)

    Dubois, Cameron; Ramseyer, Chris

    2010-10-01

    The tensile bond strength of bonded concrete overlays was tested using the in-situ pull-off method described in ASTM C 1583 with the goal of determining whether adding latex to the mix design increases bond strength. One slab of ductile concrete (f'c > 12,000 psi) was cast with one half tined, i.e. roughened, and one half steel-troweled, i.e. smooth. The slab surface was sectioned off and overlay mixtures containing different latex contents cast in each section. Partial cores were drilled perpendicular to the surface through the overlay into the substrate. A tensile loading device applied a direct tensile load to each specimen and the load was increased until failure occurred. The tensile bond strength was then calculated for comparison between the specimens.

  11. Flexible TWDM PON with WDM overlay for converged services

    Science.gov (United States)

    Cheng, Ning

    2015-12-01

    This paper reviews recent developments of flexible TWDM PON (time- and wavelength-division multiplexed passive optical network) with pluggable transceivers for pay-as-you-grow deployment, load balancing, channel protection and power saving. Different architectures for TWDM PON with WDM (wavelength division multiplexed) overlay for converged broadband services are discussed and experimental results are presented for WDM overlay using low-cost self-seeded RSOA (reflective semiconductor optical amplifiers). Challenging issues and possible solutions for future evolution toward software defined flexible PONs (FlexPONs) are also discussed with respect to dynamic lambda flow, elastic bandwidth and flexible reach.

  12. Implementing a Trust Overlay Framework for Digital Ecosystems

    Science.gov (United States)

    Malone, Paul; McGibney, Jimmy; Botvich, Dmitri; McLaughlin, Mark

    Digital Ecosystems, being decentralised in nature, are inherently untrustworthy environments. This is due to the fact that these environments lack a centralised gatekeeper and identity provider. In order for businesses to operate in these environments there is a need for security measures to support accountability and traceability. This paper describes a trust overlay network developed in the OPAALS project to allow entities participating in digital ecosystems to share experience through the exchange of trust values and to leverage on this network to determine reputation based trustworthiness of unknown and initially untrusted entities. An overlay network is described together with sample algorithms and a discussion on implementation.

  13. Scalable, Self-Healing, and Self-Optimizing Routing Overlays

    OpenAIRE

    Brun, Olivier; Hassan, Hassan; Vallet, Josselin

    2015-01-01

    After Internet routing was shown in a number of classic measurement papers to result in paths that are sub-optimal with respect to a number of metrics, routing overlays were proposed as a method for improving performance, without the need to re-engineer the underlying network. In this paper, we present SMART, a self-healing, self-optimizing and highly scalable routing overlay, which has a number of advantages with respect to existing solutions. First, SMART can run with off-the-shelf applicat...

  14. Diffusion welding

    International Nuclear Information System (INIS)

    After a brief recall of the principle, and of the advantages of the method, we give some examples of metallic bonding in a first part where we describe preliminary trials: Ta-Mo, Zr-Zr, Zr-Nb, Nb-stainless steel, Mo-stainless steel, aluminium-aluminium (A5-A5). The second part of the note is devoted to trials on construction elements: on tubular elements for bonding between Mo or Nb on one hand, and stainless steel on the other hand (We indicate in what conditions the bonding are tight and what are their mechanical strength and their resistance to thermic cycles). We indicate, in this chapter, a method to obtain radiation windows in Be welded on an element made of stainless steel. (authors)

  15. Laser Seam welding method

    International Nuclear Information System (INIS)

    The present invention provides a laser seam welding method for welding spacers to be used in nuclear fuel assemblies at a stable quality. Namely, the laser seam welding method comprises irradiating, while moving, laser beams to a portion to be welded. In this case, data of the shapes and characteristics of the portion to be welded are inputted to restrict the range of the welding of the portion to be welded. The power, moving speed, distance to a focal point and energy of the laser beams are controlled in the midway of the range for the welding. Then, a welding nugget having a shape defined to a portion to be welded can be formed thereby enabling to keep the portion to be welded to stable quality. As a result, failed welding can be eliminated, and strength of joint can be guaranteed. In addition, auxiliary products of portions to be welded, for example, springs are not failed by laser beams. As a result, satisfactory spacers can be provided. (I.S.)

  16. On-line leak sealing of safety injection system vessels by laser weld overlays

    International Nuclear Information System (INIS)

    Degradation of austenitic stainless steel (SS) vessels and pipework due to environmentally (marine) induced stress corrosion cracking (SCC) prompted an investigation into custom refurbishment techniques for a cost effective permanent leak sealing and crack repair method. The requirement was to develop a implement the technique without significantly impacting on set production schedules and stringent nuclear safety regulations. Eskom in collaboration with the Council for Scientific and Industrial Research (CSIR) have developed such a method for leak sealing of SCC on stainless steel vessels. During the initial stages of the project it was shown that it is possible to perform leak sealing of cracks while the vessel is still filled with fluid. From this base, a series of weldability tests were performed in the laboratory by using laser cladding techniques to establish crack repairs of austenitic stainless steel vessels subjected to internal water pressure, followed by a demonstration of a leak sealing techniques on a mock-up vessel. Successful repair of leaking cracks was achieved by a combination of optimised process parameters and mechanical peening prior to cladding. A fibre laser source was identified from the studies to be the most suitable for this application on-site. A conceptual design of a leak sealing system was done after which it was decided to procure a 3 kW fibre laser system and design a gantry type manipulator to deliver the laser to the work area. The repair method can also be used for the rehabilitation of cracked stainless steel piping should it occur again in future. This study has since shown the potential for an elegant and cost effective method to provide a relatively simple technique to mitigate leaks at SCC on the fluid bearing tanks and pipework. Potential benefits identified were: -) Repair at drastically reduced time and cost as opposed to component replacement; -) Repair activities could be accommodated by existing outage schedules; -) Repairs without draining the fluid contents will be of great logistical benefit. (authors)

  17. On-line leak sealing of safety injection system vessels by laser weld overlays

    Energy Technology Data Exchange (ETDEWEB)

    Doubell, P. [Eskom (South Africa); Van Rooyen, C.; Burger, H. [CSIR, (South Africa)

    2011-07-01

    Degradation of austenitic stainless steel (SS) vessels and pipework due to environmentally (marine) induced stress corrosion cracking (SCC) prompted an investigation into custom refurbishment techniques for a cost effective permanent leak sealing and crack repair method. The requirement was to develop a implement the technique without significantly impacting on set production schedules and stringent nuclear safety regulations. Eskom in collaboration with the Council for Scientific and Industrial Research (CSIR) have developed such a method for leak sealing of SCC on stainless steel vessels. During the initial stages of the project it was shown that it is possible to perform leak sealing of cracks while the vessel is still filled with fluid. From this base, a series of weldability tests were performed in the laboratory by using laser cladding techniques to establish crack repairs of austenitic stainless steel vessels subjected to internal water pressure, followed by a demonstration of a leak sealing techniques on a mock-up vessel. Successful repair of leaking cracks was achieved by a combination of optimised process parameters and mechanical peening prior to cladding. A fibre laser source was identified from the studies to be the most suitable for this application on-site. A conceptual design of a leak sealing system was done after which it was decided to procure a 3 kW fibre laser system and design a gantry type manipulator to deliver the laser to the work area. The repair method can also be used for the rehabilitation of cracked stainless steel piping should it occur again in future. This study has since shown the potential for an elegant and cost effective method to provide a relatively simple technique to mitigate leaks at SCC on the fluid bearing tanks and pipework. Potential benefits identified were: -) Repair at drastically reduced time and cost as opposed to component replacement; -) Repair activities could be accommodated by existing outage schedules; -) Repairs without draining the fluid contents will be of great logistical benefit. (authors)

  18. Effect of tungsten carbides properties of overlay welded WC/NiSiB composite coatings

    OpenAIRE

    Seger, Richard

    2014-01-01

    To get a long life of a product which is subjected to heavy mechanical wear, materials with particularly good properties such as high hardness and the ability to resist high temperature is required. Tungsten carbide is a material which has these properties, but to manufacture large products for mining industry or agriculture entirely of this material is neither practical nor quite beneficial when the disadvantages of the materials such as brittleness, high weight and high price will have a ma...

  19. Phase evolution and alloying mechanism of titanium aluminide nanoparticles

    International Nuclear Information System (INIS)

    Highlights: • An evolution of phase composition of TiAl alloy nanoparticles was investigated. • An alloying mechanism was analyzed according to the variation of phase composition. • The alloying reaction was possible to perform between the small clusters of Ti and Al. • The alloying product is determined by the temperature of Ti and Al small clusters. • The alloying mechanism can be explained based on Gibbs free energy of alloying reaction. - Abstract: The evolution of phase composition of titanium aluminide nanoparticles synthesized by the flow-levitation method was systematically investigated by adjustment of the evaporating temperature of the mixed metallic droplet and the X-ray diffraction spectrum. Their alloying mechanism was analyzed according to the variation of phase composition. ε(h, l)-TiAl3, γ-TiAl and α2-Ti3Al phases are gradually formed in TiAl alloy nanoparticles with the increasing of evaporating temperature of the mixed droplet. The alloying reaction is possible to perform between the small clusters of Ti and Al during the cooling process with high cooling rate. And the alloying mechanism can be explained based on the Gibbs free energy of alloying reaction of Ti and Al small clusters

  20. Phase evolution and alloying mechanism of titanium aluminide nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Luo, J.S.; Li, K.; Li, X.B. [Research Center of Laser Fusion, Science and Technology on Plasma Physics Laboratory, China Academy of Engineering Physics, Mianyang 621900 (China); Shu, Y.J. [Institute of Chemical Materials, China Academy of Engineering Physics, Mianyang 621900 (China); Tang, Y.J., E-mail: tangyongjian2000@sina.com [Research Center of Laser Fusion, Science and Technology on Plasma Physics Laboratory, China Academy of Engineering Physics, Mianyang 621900 (China)

    2014-12-05

    Highlights: • An evolution of phase composition of TiAl alloy nanoparticles was investigated. • An alloying mechanism was analyzed according to the variation of phase composition. • The alloying reaction was possible to perform between the small clusters of Ti and Al. • The alloying product is determined by the temperature of Ti and Al small clusters. • The alloying mechanism can be explained based on Gibbs free energy of alloying reaction. - Abstract: The evolution of phase composition of titanium aluminide nanoparticles synthesized by the flow-levitation method was systematically investigated by adjustment of the evaporating temperature of the mixed metallic droplet and the X-ray diffraction spectrum. Their alloying mechanism was analyzed according to the variation of phase composition. ε(h, l)-TiAl{sub 3,} γ-TiAl and α{sub 2}-Ti{sub 3}Al phases are gradually formed in TiAl alloy nanoparticles with the increasing of evaporating temperature of the mixed droplet. The alloying reaction is possible to perform between the small clusters of Ti and Al during the cooling process with high cooling rate. And the alloying mechanism can be explained based on the Gibbs free energy of alloying reaction of Ti and Al small clusters.

  1. Handbook of Plastic Welding

    DEFF Research Database (Denmark)

    Islam, Aminul

    The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plastic...... materials and provides an extensive knowhow on the industrial plastic welding process. The objectives of the report include: - Provide the general knowhow of laser welding for the beginners - Summarize the state-of-the-art information on the laser welding of plastics - Find the technological limits in terms...... of design, materials and process - Find the best technology, process and machines adaptive to Sonion’s components - Provide the skills to Sonion’s Design Engineers for successful design of the of the plastic components suitable for the laser welding The ultimate goal of this report is to serve as a...

  2. Dynamic adaptable overlay networks for personalised service delivery

    NARCIS (Netherlands)

    Mathieu, B.; Stiemerling, M.; Soveri, M.C.; Galis, A.; Jean, K.; Ocampo, R.; Lai, Z.; Kampmann, M.; Tariq, M.A.; Balos, K.; Ahmed, O.K.; Busropan, B.J.; Prins, M.J.

    2007-01-01

    Overlay Networks have been designed as a promising solution to deliver new services via the use of intermediate nodes, acting as proxies or relays. This concept enables to hide the heterogeneity and variability of the underlying networks. In the Ambient Networks (ANs) project, the objectives are to

  3. Laser welding study for further development in essential power plant part repairs

    Directory of Open Access Journals (Sweden)

    Isarawit Chaopanich

    2015-06-01

    Full Text Available The objective of this research work was to study the effects of laser welding when compared with shield metal arc welding (SMAW process on the heat input, welded deposit rate, residual stress, distortion, microstructure and micro hardness. The martensitic stainless steel grade 431 specimens were overlay welded with the stainless steel filler metals. From the results, the heat input of 0.26 kJ/mm in laser welding calculated was significantly lower than that of 1.66 kJ/mm in SMAW, and contributed to low level residual stress, minimal distortion, very small penetration depth and heat affected zone (HAZ of less than 100 µm. The micro hardness results indicated that the maximum value from laser welding in the HAZ was 370.2 HV lower than the value from SMAW of 525.5 HV. The welded deposit rate for laser welding was with 26.5 mm3 /min remarkably lower than the rate for SMAW of 1,800 mm3 /min.

  4. Position welding using disk laser-GMA hybrid welding

    OpenAIRE

    C.-H. Kim; H.-S. Lim; J.-K. Kim

    2008-01-01

    Purpose: Position welding technology was developed by using disk laser-GMA hybrid welding in this research.Design/methodology/approach: The effect of hybrid welding parameters such as the shielding gas composition and laser-arc interspacing distance were investigated for the bead-on-plate welding. The pipe girth welding was implemented and the adequate arc welding parameters were selected according to the welding position from a flat position to an overhead position.Findings: The optimized sh...

  5. Characteristics of Welding Fumes

    OpenAIRE

    Johansson, Gerd; Malmqvist, Klas; Bohgard, Mats; Akselsson, Roland

    1981-01-01

    The aerosols from 13 common electric arc welding processes have been characterized regarding total emission, particle size distribution, elemental composition and, when applicable, the oxidation state of chromium. The characterizations have been performed systematically for different combinations of welding current and welding voltage.

  6. Instructional Guidelines. Welding.

    Science.gov (United States)

    Fordyce, H. L.; Doshier, Dale

    Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

  7. Welding Course Curriculum.

    Science.gov (United States)

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  8. Active weld control

    Science.gov (United States)

    Powell, Bradley W.; Burroughs, Ivan A.

    1994-01-01

    Through the two phases of this contract, sensors for welding applications and parameter extraction algorithms have been developed. These sensors form the foundation of a weld control system which can provide action weld control through the monitoring of the weld pool and keyhole in a VPPA welding process. Systems of this type offer the potential of quality enhancement and cost reduction (minimization of rework on faulty welds) for high-integrity welding applications. Sensors for preweld and postweld inspection, weld pool monitoring, keyhole/weld wire entry monitoring, and seam tracking were developed. Algorithms for signal extraction were also developed and analyzed to determine their application to an adaptive weld control system. The following sections discuss findings for each of the three sensors developed under this contract: (1) weld profiling sensor; (2) weld pool sensor; and (3) stereo seam tracker/keyhole imaging sensor. Hardened versions of these sensors were designed and built under this contract. A control system, described later, was developed on a multiprocessing/multitasking operating system for maximum power and flexibility. Documentation for sensor mechanical and electrical design is also included as appendices in this report.

  9. A Many-Core Overlay for High-Performance Embedded Computing on FPGAs

    OpenAIRE

    Véstias, Mário; Neto, Horácio

    2014-01-01

    In this work, we propose a configurable many-core overlay for high-performance embedded computing. The size of internal memory, supported operations and number of ports can be configured independently for each core of the overlay. The overlay was evaluated with matrix multiplication, LU decomposition and Fast-Fourier Transform (FFT) on a ZYNQ-7020 FPGA platform. The results show that using a system-level many-core overlay avoids complex hardware design and still provides good performance resu...

  10. Comparing Laser Welding Technologies with Friction Stir Welding for Production of Aluminum Tailor-Welded Blanks

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Carsley, John; Carlson, Blair; Hartfield-Wunsch, Susan; Pilli, Siva Prasad

    2014-01-15

    A comparison of welding techniques was performed to determine the most effective method for producing aluminum tailor-welded blanks for high volume automotive applications. Aluminum sheet was joined with an emphasis on post weld formability, surface quality and weld speed. Comparative results from several laser based welding techniques along with friction stir welding are presented. The results of this study demonstrate a quantitative comparison of weld methodologies in preparing tailor-welded aluminum stampings for high volume production in the automotive industry. Evaluation of nearly a dozen welding variations ultimately led to down selecting a single process based on post-weld quality and performance.

  11. High-temperature corrosion behavior of coatings and ODS alloys based on Fe{sub 3}Al

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.; Pint, B.A.; Wright, I.G.

    1996-06-01

    Iron aluminides containing greater than about 20-25 @ % Al have oxidation/sulfidation resistance at temperatures well above those at which these alloys have adequate mechanical strength. In addition to alloying modifications for improved creep resistance of wrought material, this strength limitation is being addressed by development of oxide-dispersion- strengthened (ODS) iron aluminides and by evaluation of Fe{sub 3}Al alloy compositions as coatings or claddings on higher-strength, less corrosion-resistant materials. As part of these efforts, the high-temperature corrosion behavior of iron-aluminide weld overlays and ODS alloys is being characterized and compared to previous results for ingot-processed material.

  12. Throughput and Packet Delay Analysis of the Intermittent DCF for Overlay Access Networks

    Science.gov (United States)

    Adamis, Athanassios V.; Maliatsos, Konstantinos N.; Constantinou, Philip

    Overlay Access Technology can compensate for the spectrum underutilization problem by exploiting Cognitive Radios capabilities. MAC design is an important aspect of Overlay Access research. In this paper we present the overlay access environment and the challenges it poses to MAC design. Then, we propose the use of a modified Distributed Coordination Function as the MAC protocol for distributed Overlay Access networks. The resulted Intermittent DCF performs with robustness in the demanding overlay access environment, which is characterized by frequent spectrum scan procedure interruptions and low achievable transmission rates. The most recent DCF Markov Chain Model is extended in order to include the overlay operation modifications. Our extension concerns the slot duration expectations calculation which, in the overlay environment, have not constant values but depend on overlay operation parameters. Using the analytical model we evaluate the performance of the DCF under the effect of certain overlay access parameters. The new analytical model predictions are validated with simulations, and are found to accurately capture many interesting features of the overlay operation. Our model can be used in feasibility studies of realistic overlay scenarios and in admission control algorithms of QoS enabled distributed overlay access networks that engage the Intermittent DCF.

  13. Effect of welding parameters of Gas Metal Arc welding on weld bead geometry: A Review

    Directory of Open Access Journals (Sweden)

    Pushp Kumar Baghel

    2012-07-01

    Full Text Available Weld quality comprises bead geometry and its microstructure, which influence the mechanical properties of the weld. This brief review illustrates the effect of pulse parameters on weld quality. The responsefactors, namely bead penetration, weld width, reinforcement height, weld penetration shape factor and weld reinforcement form factor as affected by arc voltage, wire feed rate, welding speed, gas flow rate and nozzle-toplate distance has also been analysed

  14. Welding method, and welding device for use therein, and method of analysis for evaluating welds

    OpenAIRE

    Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.

    1995-01-01

    Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100 Hz indicates excessive welding through; the occurrence of voltage variations with only frequency components above 100 Hz indicates in sufficient welding through; a welding process showing proper we...

  15. Effect of CMT multi-layer narrow gap welding parameters on weld formation%CMT窄间隙多层多道焊接工艺参数对焊缝成形的影响

    Institute of Scientific and Technical Information of China (English)

    周方明; 孙红辉; 宋辉; 周涌明; 张军

    2011-01-01

    In order to reduce spatter, welding heat input, welding residual stress and welding distortion, the influences of welding space of CMT flat overlaying and torch angle on welding formation are studied, and the welding test of CMT multi-layer narrow gap welding is carried out. The results show that good welding formation can be got when the welding space is 2/3 of the single weld width of the first layer and 5/9 of the single weld width of the other layers in the narrow gap welding. In the narrow gap sidewall welding, the good welding formation and sidewall penetration depth can be got when the welding torch at 75°to the horizontal and wire ends 1~2 mm are away from the sidewall. The multi-layer narrow gap welding with low welding heat input can be executed by adopting CMT welding system. A feasible and simple method is provided for reducing welding residual stress and welding distortion.%为了减少焊接热输入和飞溅,降低焊接残余应力和焊接变形,研究了CMT平板堆焊道间距及焊枪倾角对焊缝成形的影响,进行了CMT窄间隙多层多道焊接试验.结果表明,在窄间隙焊接时,第1层焊道间距为单-焊缝熔宽的2/3,以后各层焊道间距为单-焊缝熔宽的5/9,可以获得良好的焊缝成形;在窄间隙侧壁焊接时,焊枪与水平面夹角为75°,焊丝端部距侧壁1~2 mm时,侧壁熔深都在1 mm以上,成形较好,适于侧壁的焊接.采用CMT焊接系统,能够以较低的热输入进行窄间隙多层多道焊,从而为降低焊接残余应力和减少焊接变形提供了一种简单可行的方法.

  16. Compressive Creep of Fe3Al-type Iron Aluminide with Zr Additions

    Czech Academy of Sciences Publication Activity Database

    Dobeš, Ferdinand; Kratochvíl, P.; Milička, Karel

    Brno : VUTIUM, 2007 - (Šandera, P.). s. 104-104 ISBN 978-80-214-3434-9. [MSMF /5./. 27.06.2007-29.06.2007, Brno] R&D Projects: GA ČR GA106/05/0409 Institutional research plan: CEZ:AV0Z20410507 Keywords : creep * iron aluminide * threshold stress Subject RIV: JG - Metallurgy

  17. The influence of Si on oxidation resistance of aluminide coatings on TiAl alloy

    Directory of Open Access Journals (Sweden)

    M. Goral

    2006-08-01

    Full Text Available Purpose: Increasing oxidation resistance of TiAl intermetallic alloy by depositing aluminide coating by slurrymethod and investigation of the influence of Si addition on isothermal oxidation of TiAlNb intermetallic alloy.Design/methodology/approach: : The isothermal oxidation resistance tests were done in the chamber furnaceat 900ºC for 500h time in the air atmosphere. The structure of coatings was investigated by light and scanningmicroscopy. The chemical composition of coatings and scales was investigated by EDS method and XRD phaseanalysis was used as well.Findings: In case of all the samples, the increase of the mass has been observed, as a result of the scale growth.The smallest mass changes have been detected in samples containing the coatings formed from 12,5% Sislurries. The largest weight loss took place in samples with the coatings created in 20, 40 and 60% wt siliconslurries. The oxidation test showed increasing of oxidation resistance of TiAl alloy with aluminide coatings andpresence of products of oxidation - Al2O3 on surface.Practical implications: The slurry method can be applied in aerospace and automotive industry as low-costtechnology of producing of aluminide coatings on intermetallics.Originality/value: New method of depositing of aluminide coatings on TiAl alloys

  18. The influence of Si on structure of aluminide coatings deposited on TiAl alloy

    Directory of Open Access Journals (Sweden)

    M. Goral

    2006-08-01

    Full Text Available Purpose: Increasing oxidation resistance of TiAl intermetallic alloy by depositing aluminide coating by slurrymethod and investigation of the influence of Si addition on structure of obtained coatingsDesign/methodology/approach: The structure of coatings was investigated by light scanning microscopy. Thechemical composition of coatings was investigated by EDS method and XRD phase analysis was used as wellFindings: The investigation has showed that the thickness of the coatings ranged from 30 to 40 μm. Thestructure of the silicon-modified aluminide coatings is as follows:- the outer zone consisting of TiAl3 phase and titanium silicides- the middle zone consisting of columnar titanium silicides in phase TiAl3 matrix- the inner zone consisting of TiAl2 phaseThe analysis of the average chemical composition of the outer zone exhibited the gradual increase of the siliconcontent along with the increase of this element in the slurry. The phase analysis has confirmed Ti5Si3 creationand, in case of the high silicon content in slurry, also other silicides: types Ti5Si4,TiSi2,TiSiPractical implications: The slurry method can be applied in aerospace and automotive industry as low-costtechnology of producing of aluminide coatings on intermetallicsOriginality/value: New method of depositing of aluminide coatings on TiAl alloys

  19. Si-modified aluminide coating deposited on TiAlNb alloy by slurry method

    Directory of Open Access Journals (Sweden)

    T. Tetsui

    2007-03-01

    Full Text Available Purpose: Increasing oxidation resistance of TiAl intermetallic alloy by depositing aluminide coating by slurry method and investigation of the influence of Si addition on structure of obtained coatings.Design/methodology/approach: The structure of coatings was investigated by light scanning microscopy. The chemical composition of coatings was investigated by EDS method and XRD phase analysis was used as well.Findings: The investigation has showed that the thickness of the coatings was 40 μm. The structure of the silicon-modified aluminide coatings is as follows:• the outer zone consisting of TiAl3 phase and titanium silicides,• the middle zone consisting of columnar titanium silicides in phase TiAl3 matrix,• the inner zone consisting of TiAl2 phase.The analysis of the average chemical composition of the outer zone exhibited the gradual increase of the silicon content along with the increase of this element in the slurry.Practical implications: The slurry method can be applied in aerospace and automotive industry as low-cost technology of producing of aluminide coatings on intermetallics.Originality/value: New method of depositing of Si modified aluminide coatings on TiAl alloys.

  20. Optimization of laboratory hot rolling of brittle Fe-40at.%Al-Zr-B aluminide

    Czech Academy of Sciences Publication Activity Database

    Schindler, I.; Hadasik, E.; Kopeček, Jaromír; Kawulok, P.; Fabík, R.; Opěla, P.; Rusz, S.; Kawulok, R.; Jabłońska, M.

    2015-01-01

    Roč. 60, č. 3 (2015), s. 1693-1701. ISSN 1733-3490 R&D Projects: GA ČR(CZ) GAP107/10/0438 Institutional support: RVO:68378271 Keywords : iron aluminides * EBSD * textures * modelling Subject RIV: JG - Metallurgy Impact factor: 1.090, year: 2014

  1. The thermographic nondestructive evaluation of iron aluminide green sheet

    Science.gov (United States)

    Watkins, Michael Lee

    The recent development of manufacturing techniques for the fabrication of thin iron aluminide sheet requires advanced quantitative methods for on-line inspection. An understanding of the mechanisms responsible for flaws and the development of appropriate flaw detection methods are key elements in an effective quality management system. The first step in the fabrication of thin FeAl alloy sheet is the formation of a green sheet by cold rolling FeAl powder mixed with organic binding agents. The green sheet composite has a bulk density, which is typically less than about 3.6 g/cc. The finished sheet, with a density of about 6.1 g/cc, is obtained using a series of process steps involving binder elimination, densification, sintering, and annealing. Non-uniformities within the green sheet are the major contributor to material failure in subsequent sheet processing and the production of non-conforming finished sheet. The production environment and physical characteristics of the composite provide for unique challenges in developing a rapid nondestructive inspection capability. The method must be non-contact due to the fragile nature of the composite. Limited access to the material also demands a one-sided inspection technique. An active thermographic method providing for 100% on-line inspection within an industrial, process has been developed. This approach is cost competitive with alternative technologies, such as x-ray imaging systems, and provides the required sensitivity to the variations in material composition. The mechanism of flaw formation and the transformation of green sheet flaws into defects that appear in intermediate and finished sheet products are described. A mathematical model which describes the green sheet heat transfer propagation, in the context of the inspection technique and the compact heterogeneity, is also presented. The potential for feedback within the production process is also discussed.

  2. Microstructural effects on the oxidation of iron aluminide

    Science.gov (United States)

    Hale, Peter M.

    This work addresses the impact of processing and microstructure on the oxide chemistry and short-term isothermal oxidation rate, over the first 24h of oxidation, for the B2 iron aluminide, Fe-40Al. Research interests in iron-aluminum alloys, used for high temperature structural applications, are primarily concerned with the improvement of high temperature oxidation performance and mechanical properties. The oxidation performance of alloys with aluminum contents below 20at% is dependent upon processing and microstructure. Before this work, it was not established if there was any impact of material processing and microstructure on the oxidation performance of the high aluminum content Fe-40Al alloy. This study utilized eight industrial processes to produce six different material conditions. Among the characteristics of the microstructures produced were grain sizes from 2 to ≥500mum, oxygen contents from 0--2.6at%, and powder particle surface area-to-volume ratios from 0--0.6 m2/cm3. For the six materials tested, short-term (24h) isothermal oxidation rates were determined at 700, 750, and 800°C. The resultant rates were then used to determine the relationship between the oxidation rate constant and temperature. The chemistry, physical characteristics, and structure of the oxides formed were then characterized. It was concluded that microstructure has a limited impact on oxidation properties: no practical impact was observed on oxidation rate; an initial transient oxide layer formed independent of microstrucure; microstructure can be used to control the formation of oxide-metal interfacial voids, formed during the oxidation process; and oxide inclusion "pegs" serve to improve oxide adhesion. Additionally it was observed that contamination from hot pressing contributed to the formation of oxide nodules during oxidation. Overall the isothermal oxidation properties during the first 24h of exposure proved to be robust over many combinations of microstructures.

  3. Development of Oxidation Protection Coatings for Gamma Titanium Aluminide Alloys

    Science.gov (United States)

    Wallace, T. A.; Bird, R. K.; Sankaran, S. N.

    2003-01-01

    Metallic material systems play a key role in meeting the stringent weight and durability requirements for reusable launch vehicle (RLV) airframe hot structures. Gamma titanium aluminides (gamma-TiAl) have been identified as high-payoff materials for high-temperature applications. The low density and good elevated temperature mechanical properties of gamma-TiAl alloys make them attractive candidates for durable lightweight hot structure and thermal protection systems at temperatures as high as 871 C. However, oxidation significantly degrades gamma-TiAl alloys under the high-temperature service conditions associated with the RLV operating environment. This paper discusses ongoing efforts at NASA Langley Research Center to develop durable ultrathin coatings for protecting gamma-TiAl alloys from high-temperature oxidation environments. In addition to offering oxidation protection, these multifunctional coatings are being engineered to provide thermal control features to help minimize heat input into the hot structures. This paper describes the coating development effort and discusses the effects of long-term high-temperature exposures on the microstructure of coated and uncoated gamma-TiAl alloys. The alloy of primary consideration was the Plansee alloy gamma-Met, but limited studies of the newer alloy gamma-Met-PX were also included. The oxidation behavior of the uncoated materials was evaluated over the temperature range of 704 C to 871 C. Sol-gel-based coatings were applied to the gamma-TiAl samples by dipping and spraying, and the performance evaluated at 871 C. Results showed that the coatings improve the oxidation resistance, but that further development is necessary.

  4. Corrosion of breached aluminide fuel under potential repository conditions

    International Nuclear Information System (INIS)

    Permanent disposal of spent nuclear fuel is proposed in a repository located in the volcanic tuff beds near Yucca Mountain, Nevada, and it is the responsibility of the National Spent Nuclear Fuel Program (NSNFP) to provide the Yucca Mountain Project (YMP) with information related to the release of fission products from the DOE-owned SNF resulting from SNF corrosion. Hydrologically unsaturated spent fuel tests (''drip'' tests) are designed to simulate and monitor the release of radionuclides from the spent fuel under potential exposure conditions in the repository. Of the priority fuels being tested under the NSNFP, the aluminum-based fuels are included because of their high relative volume and uranium enrichment. The Al fuel structure is composed of fissile and aluminum powders pressed and annealed between Al plates to form thin metallic plates. The most widely used fissile powder was the intermetallic compound aluminide UAlx (where x=2,3,4). As part of this testing program, preliminary corrosion tests using unirradiated UAlx were initiated to address experimental design, sampling, and analysis issues prior to conducting tests with spent fuels. However, during this program the decision was made by U.S. DOE to convert the aluminum-based fuels to safer enrichment levels by using the melt-dilute process at Savannah River. Nonetheless, the product ingot of the melt-dilute process resembles low enriched UAlx fuel and corrosion of the fuel is expected to be similar. This paper summarizes the preliminary testing results for the first year of the program and compares them to other corrosion testing results on aluminum fuels as well as other DOE fuel types

  5. Nuclear pipework - welding and inspection

    International Nuclear Information System (INIS)

    The subject is covered in sections: introduction emphasizing need for perfection in welding nuclear pipework; detailed procedures (British Standards, TIG welding, automatic orbital TIG welding machines); unacceptable faults; improving performance (higher quality of commercially-available grades of stainless steels); auto welding; testing 'nuclear' welding; safe working (standard specifications, radiography); training; radiographic techniques; radiographic procedures; other inspections. (U.K.)

  6. Position welding using disk laser-GMA hybrid welding

    Directory of Open Access Journals (Sweden)

    C.-H. Kim

    2008-05-01

    Full Text Available Purpose: Position welding technology was developed by using disk laser-GMA hybrid welding in this research.Design/methodology/approach: The effect of hybrid welding parameters such as the shielding gas composition and laser-arc interspacing distance were investigated for the bead-on-plate welding. The pipe girth welding was implemented and the adequate arc welding parameters were selected according to the welding position from a flat position to an overhead position.Findings: The optimized shielding gas composition and laser-arc interspacing distance for disk laser-GMA hybrid welding were 80% Ar- 20% CO2 and 2mm, respectively for the bead-on-plate welding. The sound welds could be achieved even in the pipe girth welding, but the proper joint shape should be prepared.Research limitations/implications: The laser-arc hybrid welding was implemented for pipe girth welding as a kind of 3-dimensional laser welding and the process parameters could be optimized according to the various target materials and sizes.Practical implications: The optimized process parameters for the disk laser-arc hybrid welding can extend the application of the laser hybrid welding technology.Originality/value: This research showed the possibility of the disk laser-GMA hybrid welding as new pipe girth welding technique. The behaviour of molten pool and droplet transfer could enhance understanding of the hybrid welding.

  7. Modeling the dynamical interaction between epidemics on overlay networks

    CERN Document Server

    Marceau, Vincent; Hébert-Dufresne, Laurent; Allard, Antoine; Dubé, Louis J

    2011-01-01

    Epidemics seldom occur as isolated phenomena. Typically, two or more viral agents spread within the same host population and may interact dynamically with each other. We present a general model where two viral agents interact via an immunity mechanism as they propagate simultaneously on two networks connecting the same set of nodes. Exploiting a correspondence between the propagation dynamics and a dynamical process performing progressive network generation, we develop an analytic approach that accurately captures the dynamical interaction between epidemics on overlay networks. The formalism allows for overlay networks with arbitrary joint degree distribution and overlap. To illustrate the versatility of our approach, we consider a hypothetical delayed intervention scenario in which an immunizing agent is disseminated in a host population to hinder the propagation of an undesirable agent (e.g. the spread of preventive information in the context of an emerging infectious disease).

  8. On-demand Overlay Networks for Large Scientific Data Transfers

    Energy Technology Data Exchange (ETDEWEB)

    Ramakrishnan, Lavanya [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Guok, Chin [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Jackson, Keith [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Kissel, Ezra [Univ. of Delaware, Newark, DE (United States); Swany, D. Martin [Univ. of Delaware, Newark, DE (United States); Agarwal, Deborah [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2009-10-12

    Large scale scientific data transfers are central to scientific processes. Data from large experimental facilities have to be moved to local institutions for analysis or often data needs to be moved between local clusters and large supercomputing centers. In this paper, we propose and evaluate a network overlay architecture to enable highthroughput, on-demand, coordinated data transfers over wide-area networks. Our work leverages Phoebus and On-demand Secure Circuits and AdvanceReservation System (OSCARS) to provide high performance wide-area network connections. OSCARS enables dynamic provisioning of network paths with guaranteed bandwidth and Phoebus enables the coordination and effective utilization of the OSCARS network paths. Our evaluation shows that this approach leads to improved end-to-end data transfer throughput with minimal overheads. The achievedthroughput using our overlay was limited only by the ability of the end hosts to sink the data.

  9. Flutter Analysis of the Shuttle Tile Overlay Repair Concept

    Science.gov (United States)

    Bey, Kim S.; Scott, Robert C.; Bartels, Robert E.; Waters, William A.; Chen, Roger

    2007-01-01

    The Space Shuttle tile overlay repair concept, developed at the NASA Johnson Space Center, is designed for on-orbit installation over an area of damaged tile to permit safe re-entry. The thin flexible plate is placed over the damaged area and secured to tile at discreet points around its perimeter. A series of flutter analyses were performed to determine if the onset of flutter met the required safety margins. Normal vibration modes of the panel, obtained from a simplified structural analysis of the installed concept, were combined with a series of aerodynamic analyses of increasing levels of fidelity in terms of modeling the flow physics to determine the onset of flutter. Results from these analyses indicate that it is unlikely that the overlay installed at body point 1800 will flutter during re-entry.

  10. Rutting Resistance of Asphalt Overlay with Multilayer Wheel Tracking Test

    Institute of Scientific and Technical Information of China (English)

    LIAO Weidong; CHEN Zheng; WU Shaopeng; MO Liantong; LIU Gang

    2006-01-01

    The rutting resistance of multilayer asphalt overlay was researched by using laboratory wheel tracking test. The effects of loading level and test temperature on rutting resistance of asphalt overlay structure were evaluated by means of multilayer specimens .In comparison with multilayer tests, standard specimens of various layers were also conducted to evaluate the rutting resistance. Experimental results indicated that the test temperature and applied load have a significant effect on rutting resistance of asphalt concrete. Higher test temperature and heavier applied load resulted in higher rut depths. In addition, the mutilayer wheel tracking test has been demonstrated to be a more reasonable solution in evaluation on rutting resistance of asphatt pavement structure beasuse it reflects the cumulative permanent deformation in all of asphalt layers.

  11. Properties of weld deposit for butt weldings of reactor components

    International Nuclear Information System (INIS)

    Mechanical properties of weld deposit type MnNiMo from submerged arc- and manual shielded arc weldings for reactor components, influence of chemical composition and heat treatment condition, proposal for the testing of mechanical properties for weld deposit. (orig.)

  12. CLIO — A Cross-Layer Information Service for Overlay Network Optimization

    Science.gov (United States)

    Haage, Dirk; Holz, Ralph; Niedermayer, Heiko; Laskov, Pavel

    New overlay-based services aim to provide properties like resilience, availability or QoS. To achieve this, automatic organization and optimization is required, which again demands accurate information on the network. Collecting and exchanging this data has a significant impact on the network, especially if several overlays are used on the same host. In this paper, we provide a survey of the current state of the art and identify challenges which must be addressed in order for new overlay-based services to be successful. We present our own solution CLIO, a cross-layer information service for overlays. CLIO provides information for the automatic creation and optimization of overlays. The service supports multiple overlays on the same node, the provided information is overlay-independent, and collected information is reused.

  13. Virtual Private Overlays: Secure Group Commounication in NAT-Constrained Environments

    CERN Document Server

    Wolinsky, David Isaac; Choi, Tae Woong; Boykin, P Oscar; Figueiredo, Renato

    2010-01-01

    Structured P2P overlays provide a framework for building distributed applications that are self-configuring, scalable, and resilient to node failures. Such systems have been successfully adopted in large-scale Internet services such as content delivery networks and file sharing; however, widespread adoption in small/medium scales has been limited due in part to security concerns and difficulty bootstrapping in NAT-constrained environments. Nonetheless, P2P systems can be designed to provide guaranteed lookup times, NAT traversal, point-to-point overlay security, and distributed data stores. In this paper we propose a novel way of creating overlays that are both secure and private and a method to bootstrap them using a public overlay. Private overlay nodes use the public overlay's distributed data store to discover each other, and the public overlay's connections to assist with NAT hole punching and as relays providing STUN and TURN NAT traversal techniques. The security framework utilizes groups, which are cr...

  14. A comparative study of overlay generation methods in bite mark analysis

    Directory of Open Access Journals (Sweden)

    Mihir Khatri

    2013-01-01

    Full Text Available Aim: To evaluate the best method of overlay generation out of the three methods, i.e., manual, photocopying, and computer assisted method. Materials and Methods: Impressions of maxillary and mandibular arches of 25 individuals participating in the study were made and dental study models were prepared. Overlay production was done by manual, photocopying, and computer assisted methods. Finally, the overlays obtained by each method were compared. Results: Kruskal Wallis ANOVA H test was used for the comparison of manual, photocopying, and computer assisted overlay generation methods. H value being highest in case of computer assisted overlays, thus, making it the best method of overlay generation out of the three methods. Conclusion: We conclude that the method of computer assisted overlay generation is the best among the three methods used in our study.

  15. A Novel Overlay IDS For Wireless Sensor Networks

    OpenAIRE

    Saha, Sumanta; Islam, Md. Safiqul; Hossen, Md. Sakhawat; Mamun, Mohammad Saiful Islam

    2012-01-01

    Wireless Sensor Network (WSN) consists of low cost sensor nodes which cannot afford to implement sophisticated security system in it. That is why intrusion detection architecture for WSN is considerably different and difficult to implement. Most of the current implementations are based on exchanging anomaly signals among the leaf level sensors resulting in too much power consumption. We propose a novel architecture for Intrusion Detection System (IDS) in WSN based on Hierarchical Overlay Desi...

  16. Intelligent FDSS Overlay on GSM System (Uplink Analysis)

    OpenAIRE

    Haro-Ariet, L. D.; M. Calvo-Ramon; B. Taha-Ahmed

    2005-01-01

    The overlay of an intelligent frequency diversity spread spectrum system (FDSS) on the (GSM) system is studied. The uplink capacity of both systems is given using a model of 36 hexagonal macrocells. Performance of GSM and FDSS users is investigated. An original GSM system with 48 users/macrocell can be substituted by a mixed system, which has GSM system capacity of 48 users/macrocell and FDSS system capacity of 128 users/macrocell.

  17. Toward a scalable and collaborative network monitoring overlay

    OpenAIRE

    Castro, Vasco; Carvalho, Paulo; Lima, Solange

    2011-01-01

    This paper presents ongoing work toward the definition of a new network monitoring model which resorts to a cooperative interaction among measurement entities to monitor the quality of network services. Exploring (i) the definition of representative measurement points to form a network monitoring overlay; (ii) the removal of measurement redundancy through composition of metrics; and (iii) a simple active measurement methodology, the proposed model aims to contribute to a scalable, robust a...

  18. Multipair Massive MIMO Relaying with Pilot-Data Transmission Overlay

    OpenAIRE

    Pan, Leyuan; Dai, Yongyu; Xu, Wei; Dong, Xiaodai

    2016-01-01

    We propose a pilot-data transmission overlay scheme for multipair massive multiple-input multiple-output (MIMO) relaying systems employing either half- or full-duplex (HD or FD) communications at the relay station (RS). In the proposed scheme, pilots are transmitted in partial overlap with data to decrease the channel estimation overhead. The RS can detect the source data with minimal destination pilot interference by exploiting the asymptotic orthogonality of massive MIMO channels. Then pilo...

  19. Synchrotron X-ray CT characterization of friction-welded joints in tial turbocharger components

    Science.gov (United States)

    Sun, J. G.; Kropf, A. J.; Vissers, D. R.; Sun, W. M.; Katsoudas, J.; Yang, N.; Fei, D.

    2012-05-01

    Titanium aluminide (TiAl) is an advanced intermetallic material and is being investigated for application in turbocharger components for diesel engines. A TiAl turbocharger rotor consists of a cast TiAl turbine wheel and a Ti-alloy shaft that are joined by friction welding. Although friction welding is an established industrial process, it is still challenging to join dissimilar materials especially for brittle intermetallics. These joints are therefore required to be inspected using a nondestructive evaluation (NDE) method. In this study, synchrotron X-ray computed tomography (CT) developed at the Advanced Photon Source at Argonne National Laboratory was used for NDE characterization of friction-welded joint in three TiAl turbocharger rotors. The filtered synchrotron X-ray source has high peak energies to penetrate thick metallic materials, and the detector (imager) has high spatial resolutions to resolve small flaws. The CT inspections revealed detailed 3D crack distributions within poorly welded joints. The crack detection sensitivity and resolution was calibrated and found to be correlated well with destructive examination.

  20. Overlay mark optimization using the KTD signal simulation system

    Science.gov (United States)

    Marchelli, Anat; Gutjahr, Karsten; Kubis, Michael; Sparka, Christian; Ghinovker, Mark; Navarra, Alessandra; Widmann, Amir

    2009-03-01

    As the overlay performance and accuracy requirements become tighter, the impact of process parameters on the target signal becomes more significant. Traditionally, in order to choose the optimum overlay target, several candidates are placed in the kerf area. The candidate targets are tested under different process conditions, before the target to be used in mass production is selected. The varieties of targets are left on the mass production mask and although they will not be used for overlay measurements they still consume kerf real estate. To improve the efficiency of the process we are proposing the KTD (KLA-Tencor Target Designer). It is an easy to use system that enables the user to select the optimum target based on advanced signal simulation. Implementing the KTD in production is expected to save 30% of kerf real estate due to more efficient target design process as well as reduced engineering time. In this work we demonstrate the capability of the KTD to simulate the Archer signal in the context of advanced DRAM processes. For several stacks we are comparing simulated target signals with the Archer100 signals. We demonstrate the robustness feature in the KTD application that enables the user to test the target sensitivity to process changes. The results indicate the benefit of using KTD in the target optimization process.

  1. The Development of An Analytical Overlay Design Procedure

    Directory of Open Access Journals (Sweden)

    Djunaedi Kosasih

    2008-01-01

    Full Text Available Pavement structural evaluation using pavement modulus values resulting from back calculation process on non-destructive deflection data has been adopted to quantify objectively the conditions of existing pavements under various traffic loading and environmental conditions. However, such an advanced technique is not yet followed widely by advances in analytical overlay design procedures. One possible reason is perhaps due to its requirement to perform complex computations. A new module of computer program BackCalc has been developed to do that task based on the allowable maximum deflection criterion specified by the Asphalt Institute’83. The rationale is that adequate overlay thickness will be computed by iteration to result in theoretical maximum deflection that closely matches against the specified allowable maximum deflection. This paper outlines the major components of the program module illustrated by using a practical example. The overlay thickness obtained was found to be comparable with that of the known AASHTO’93 method

  2. Scalable Overlay Multicasting in Mobile Ad Hoc Networks (SOM

    Directory of Open Access Journals (Sweden)

    Pariza Kamboj

    2010-10-01

    Full Text Available Many crucial applications of MANETs like the battlefield, conference and disaster recovery defines the needs for group communications either one-to-many or many-to-many form. Multicast plays an important role in bandwidth scarce multihop mobile ad hoc networks comprise of limited battery power mobile nodes. Multicast protocols in MANETs generate many controls overhead for maintenance of multicast routingstructures due to frequent changes of network topology. Bigger multicast tables for the maintenance of network structures resultsin inefficient consumption of bandwidth of wireless links andbattery power of anemic mobile nodes, which in turn, pose thescalability problems as the network size is scaled up. However,many MANET applications demands scalability from time to time. Multicasting for MANETs, therefore, needs to reduce the state maintenance. As a remedy to these shortcomings, this paper roposes an overlay multicast protocol on application layer. In the proposed protocol titled “Scalable Overlay Multicasting in Mobile Ad Hoc Networks (SOM” the network nodes construct overlay hierarchical framework to reduce the protocols states and constrain their distribution within limited scope. Based on zone around each node, it constructs a virtual structure at application layer mapped with the physical topology at network layer, thus formed two levels of hierarchy. The concept of two level hierarchies reduces the protocol state maintenance and hence supports the vertical scalability. Protocol depends on the location information obtained using a distributed location service, which effectively reduces the overhead for route searching and updating the source based multicast tree.

  3. New welding technologies for car body frame welding

    OpenAIRE

    T. Węgrzyn; J. Piwnik; R. Burdzik; G. Wojnar; D. Hadryś

    2012-01-01

    Purpose: of that paper was analysing main welding process for car body welding. The main reason of it was investigate possibilities of getting varied amount of acicular ferrite (AF) in WMD (weld metal deposit). High amount of acicular ferrite influences positively impact toughness of weld. For optimal amount of AF it is necessary to have optimal chemical composition in WMD. Important role plays especially Ni. There were also tested new welding technology: welding with micro-jet cooling.Design...

  4. Development of temper bead welding by under water laser welding

    International Nuclear Information System (INIS)

    Toshiba has developed temper bead welding by under water laser welding as SCC counter measure for aged components in PWR and BWR nuclear power plants. Temper bead welding by under water laser welding technique recovers toughness of low alloy steel reactor vessel by employing proper the number of cladding layers and their welding conditions. In this report, some evaluation results of material characteristics of temper bead welded low alloy steel are presented. (author)

  5. Peculiarities of weld crystallization in the process of laser welding

    International Nuclear Information System (INIS)

    The effect of the process of laser welding of 08Kh18N10T steel on weld formation and crystallization is investigated. It is shown that at vsub(weld.) >= 40 m/h the lower sinked part of the weldpool stretched along the weld axis is crystallized quickly. Improvement in hot cracking resistance of weld metal in the process of laser welding results from the additional feeding with a liquid metal of the crystallizing part of the weldpool

  6. Perceived effects of coloured overlays on reading material in persons with albinism

    Directory of Open Access Journals (Sweden)

    N. T. Makgaba

    2008-01-01

    Full Text Available Persons with albinism often complain of glare when reading. They may therefore benefit from coloured filter overlays just as they benefit from tinted lenses. The purpose of this study was to assess the effectof coloured overlays on print perception in persons with oculocutaneous albinism (OCA.   Fifty subjects were included in this study, their ages ranged from 12 to 31 years with a mean of 16.12 years (SD = ± 4.56 years.  Following refraction and subsequent compensation for refractive errors, subjective perception of print was examined with the subject looking at the Wilkins® reading rate test chart with and without colored filter overlay/s.  The subjects were asked to respond to questions previously used in a questionnaire by Wilkins (2001. The percentage frequencies of positive (beneficial responses were used to decide whether or not a particular overlay would enhance reading performance.  McNemar’s test was used to establish significant differences between responses to questions without and with overlays. All single overlays gave greater percentages of positive responses (92.0-97.2% than without overlay (85.2%.  The single overlay that provided the highest positive responses was blue (97.2% and the least was purple (92.0%. All double overlays, except grey/grey (82.0% gave greater positive responses than without overlay (85.2%. Aqua/blue gave the greatest positive responses (possible benefits (97.2%, followed by rose/rose (96.8%.  Comparing the responses without overlay with single and double overlays, the difference in responses to the five questions was only significant (p < 0.05 with regard to brightness of the surface. The results suggest that overlays provided a more glare-free reading surface than without an overlay. It was, therefore concluded that the best advantage of the coloured overlays was in glare reduction.  Although this study showed that there were more subjects who preferred single blue and aqua/blue double

  7. Application of aluminide coatings modified with yttrium for protecting corn post-harvest processing equipment against erosion in food industries

    International Nuclear Information System (INIS)

    Recent studies demonstrate that aluminide coatings are beneficial to wear and erosion resistance and also oxygen active elements such as yttrium can remarkably improve this resistance. In this research, the micro-hardness of the aluminide coatings with and without yttrium on carbon steel AISI 1045 was investigated using a micro-mechanical probe in post-harvest processing equipment in food industries. Wear of the samples was measured using a pin-on-disk tribometer. The erosion loss of specimens against five varieties of corn was also evaluated using a slurry erosion test machine. Experimental data were analyzed statistically using a 5-factor completely randomized design to study the effect of corn varieties, moisture content at three levels [13, 15, and 17% (wet basis)], and rotation velocity of the slurry erosion machine at three levels (150, 300, and 450 rpm) on erosion resistance. The results showed that the aluminide coatings improved the wear and erosion resistance of substrate carbon steel AISI 1045; yttrium markedly improved the hardness of the aluminide coating and its wear and erosion resistance. The erosion loss of materials was significantly (P < 0.01) influenced by the variety of corn, moisture content and rotation velocity. Both aluminide coating without yttrium and aluminide coating with yttrium showed higher wear and erosion resistance than carbon steel AISI 1045 substrate. (Author) 14 refs.

  8. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors to...

  9. Development of new engine bearings with overlay consisting of solid lubricants; Kotai junkatsu overlay tsuki engine yo suberi jikuuke zairyo no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Kanayama, H.; Kawakami, S.; Gohara, C. [Taiho Kogyo Co. Ltd., Aichi (Japan); Fuwa, Y.; Michioka, H. [Toyota Motor Corp., Aichi (Japan)

    1997-10-01

    Recently, modern engines have a tendency for higher output and longer periods. As a result , higher bearing performance is required. For this reason, we have developed the new conceptual overlay consisting of solid lubricants and thermosetting plastics. This paper describes the performance of engine bearings with the new overlay. 5 refs., 13 figs., 5 tabs.

  10. Welding by laser beam

    International Nuclear Information System (INIS)

    A laser which does not require a vacuum and the beam from which can be projected over a distance without loss of power is sited outside a welding zone and the beam projected through a replaceable laser transparent window. The window is designed and shaped to facilitate access of the beam of workpiece items to be welded in containment. Either the workpiece or the laser beam may be moved during welding. (author)

  11. Underwater YAG laser welding technique

    International Nuclear Information System (INIS)

    When planning preventive maintenance of reactor components using welding, it is necessary to consider special environments such as narrow space or difficult accessibility while minimizing exposure to radiation in the reactor pressure vessel. Toshiba has developed an underwater neodymium: yttrium-aluminum-garnet (Nd: YAG) laser welding technique. The features of this welding technique are low-heat-input welding and compact welding machine dimensions for welding in narrow spaces. This paper provides a summary of the new welding technique as a reliable welding technology. (author)

  12. Dual wire welding torch and method

    Science.gov (United States)

    Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.

    2009-04-28

    A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

  13. Electron beam welding

    International Nuclear Information System (INIS)

    Electron-beam equipment is considered along with fixed and mobile electron-beam guns, questions of weld environment, medium and nonvacuum welding, weld-joint designs, tooling, the economics of electron-beam job shops, aspects of safety, quality assurance, and repair. The application of the process in the case of individual materials is discussed, giving attention to aluminum, beryllium, copper, niobium, magnesium, molybdenum, tantalum, titanium, metal alloys, superalloys, and various types of steel. Mechanical-property test results are examined along with the areas of application of electron-beam welding

  14. Robot welding process control

    Science.gov (United States)

    Romine, Peter L.

    1991-01-01

    This final report documents the development and installation of software and hardware for Robotic Welding Process Control. Primary emphasis is on serial communications between the CYRO 750 robotic welder, Heurikon minicomputer running Hunter & Ready VRTX, and an IBM PC/AT, for offline programming and control and closed-loop welding control. The requirements for completion of the implementation of the Rocketdyne weld tracking control are discussed. The procedure for downloading programs from the Intergraph, over the network, is discussed. Conclusions are made on the results of this task, and recommendations are made for efficient implementation of communications, weld process control development, and advanced process control procedures using the Heurikon.

  15. Electric arc welding gun

    Science.gov (United States)

    Luttrell, Edward; Turner, Paul W.

    1978-01-01

    This invention relates to improved apparatus for arc welding an interior joint formed by intersecting tubular members. As an example, the invention is well suited for applications where many similar small-diameter vertical lines are to be welded to a long horizontal header. The improved apparatus includes an arc welding gun having a specially designed welding head which is not only very compact but also produces welds that are essentially free from rolled-over solidified metal. The welding head consists of the upper end of the barrel and a reversely extending electrode holder, or tip, which defines an acute angle with the barrel. As used in the above-mentioned example, the gun is positioned to extend upwardly through the vertical member and the joint to be welded, with its welding head disposed within the horizontal header. Depending on the design of the welding head, the barrel then is either rotated or revolved about the axis of the vertical member to cause the electrode to track the joint.

  16. Manual tube welding torch

    International Nuclear Information System (INIS)

    In a welding torch which fits over a tube intermediate the ends thereof for welding the juncture between the tube and a boss on the back side of a tube plate, a split housing encloses a tungsten electrode, a filler wire duct and a fiber optic bundle arranged to observe the welding process. A shielding gas duct is provided in the housing. A screw is provided for setting electrode/work distance. Difficult remote tube welding operations can be performed with the apparatus. (author)

  17. Use of servo controlled weld head for end closure welding

    International Nuclear Information System (INIS)

    In the PHWR fuel fabrication line resistance welding processes are used for joining various zirconium based alloy components to fuel tube of similar material. The quality requirement of these welding processes is very stringent and has to meet all the product requirements. At present these welding processes are being carried out by using standard resistance welding machines. In the resistance welding process in addition to current and time, force is one of the critical and important parameter, which influences the weld quality. At present advanced feed back type fast response medium frequency weld controllers are being used. This has upslope/down slope, constant and repetitive weld pattern selection features makes this critical welding process more reliable. Compared to weld controllers, squeeze force application devices are limited and normally standard high response pneumatic cylinders are used in the welding process. With this type of devices the force is constant during welding process and cannot be varied during welding process as per the material deformation characteristics. Similarly due to non-availability of feed back systems in the squeeze force application systems restricts the accuracy and quality of the welding process. In the present paper the influence of squeeze force pattern on the weld quality using advanced feed back type servo based force control system was studied. Different squeeze forces were used during pre and post weld heat periods along with constant force and compared with the weld quality. (author)

  18. Chemical vapor deposition of aluminide coatings on iron, nickel and superalloys

    International Nuclear Information System (INIS)

    Aluminide coatings are a class of intermetallic coatings applied on nickel and cobalt base superalloys and steels to protect them from different forms of environmental degradation at high temperatures. In this report a CVD system that can produce the aluminide coatings on iron, nickel and nickel base alloys has been described and the result of chemical vapor deposition of aluminide coatings on iron specimens, their characterization, and property evaluation have been presented. The CVD system consists of an AlCl3 bath, a stainless steel retort as a hot-wall reacto, cold traps and vacuum system. Aluminium chloride vapor was carried in a stream of hydrogen gas at a flow rate of 150 SCCM (standard cubic centimeter per minute) into the CVD reactor maintained in the temperature range of 1173 - 1373 K and at a pressure of 1.33 kPa (10 Torr). Aluminum deposition takes place from aluminium subchlorides produced by reaction between AlCl3 and pure aluminum kept in the CVD reactor. The aluminum diffuses into the iron samples and iron aluminide phases are formed at the surface. The coatings were shining bright and showed good adherence to the substrate. The coatings consisted of FeAl phase over a wide range of experimental conditions. The growth kinetics of the coating followed a parabolic rate law and the mean activation energy was 212 ±16 kJ/mol. Optical microscopic studies on the transverse section of the coating showed that the aluminide coating on iron consisted of two layers. The top layer had a thickness in the range of 20-50 μm, and the under layer had thickness ranging from 35 to 250 μm depending on coating temperature in two hours. The thickness of the aluminide layer increased with coating duration and temperature. Electron microprobe studies (EPMA) showed that the aluminum concentration decreased steadily as distance from the surface increased. TEM studies showed that the outer most layer had a B2 order (of the FeAl phase), which extended even into the under

  19. Analysis of an Orthotropic Deck Stiffened with a Cement-Based Overlay

    DEFF Research Database (Denmark)

    Walter, Rasmus; Olesen, John Forbes; Stang, Henrik;

    2007-01-01

    finite-element method. The stiffness of the steel deck reinforced with an overlay depends highly on the composite action. The composite action is closely related to cracking of the overlay and interfacial cracking between the overlay and underlying steel plate (debonding). As an example, a real size...... of crack widths. Furthermore, the analysis shows that debonding is initiated for a certain crack width in the overlay. The load level where cracking and debonding is initiated depends on the stress-crack opening relationship of the material....... can influence the cracking behavior of the cement-based overlay system. Both mechanical and environmental loading have to be considered, and effects such as shrinkage, temperature gradients, and traffic loading are taken into account. The performance of four overlay materials are investigated in terms...

  20. A Popularity-Aware Semantic Overlay for Efficient Peer-to-Peer Search

    Directory of Open Access Journals (Sweden)

    LEE, C.

    2014-11-01

    Full Text Available This paper presents a novel semantic overlay scheme that connects peers based on the similarity of their contents. Semantic closeness among overlay peers can effectively be determined via the exchanges of their content summary using Bloom filters. The overlay link quality is further improved by carefully selecting semantic neighbors according to their potential to contribute to content-based searches. The basic idea behind the semantic neighbor selection is that highly replicated documents should not excessively dominate the overlay topology, overshadowing rare to modestly-replicated items whose query efficiency is often more critical for overall search performance. The efficacy of the proposed semantic overlay is validated through our simulation study which demonstrates superior overlay link quality and query routing performance.

  1. Opportunistic transmitter selection for selfless overlay cognitive radios

    KAUST Repository

    Shaqfeh, Mohammad

    2013-11-01

    We propose an opportunistic strategy to grant channel access to the primary and secondary transmitters in causal selfless overlay cognitive radios over block-fading channels. The secondary transmitter helps the primary transmitter by relaying the primary messages opportunistically, aided by a buffer to store the primary messages temporarily. The optimal channel-aware transmitter- selection strategy is the solution of the maximization of the average secondary rate under the average primary rate requirement and the buffer stability constraints. Numerical results demonstrate the gains of the proposed opportunistic selection strategy. © 2013 IEEE.

  2. A Review: Welding Of Dissimilar Metal Alloys by Laser Beam Welding & Friction Stir Welding Techniques

    Directory of Open Access Journals (Sweden)

    Ms. Deepika Harwani

    2014-12-01

    Full Text Available Welding of dissimilar metals has attracted attention of the researchers worldwide, owing to its many advantages and challenges. There is no denial in the fact that dissimilar welded joints offer more flexibility in the design and production of the commercial and industrial components. Many welding techniques have been analyzed to join dissimilar metal combinations. The objective of this paper is to review two such techniques – Laser welding and Friction stir welding. Laser beam welding, a high power density and low energy-input process, employs a laser beam to produce welds of dissimilar materials. Friction stir welding, a solid-state joining process, is also successfully used in dissimilar welding applications like aerospace and ship building industries. This paper summarizes the trends and advances of these two welding processes in the field of dissimilar welding. Future aspects of the study are also discussed.

  3. Welding machine and welding process for nuclear fuel assembly structures

    International Nuclear Information System (INIS)

    The welding device comprises a mounting jig which receives the guide tubes and the assembly supporting structures in the desired spatial orientation. It also comprises a welding head which can travel on rails along the length of the guide tubes and has at least a welding spring chuck movable in two axes and rotatable relative to the welding machine; the spring chuck can pass between two adjacent tube rows and takes a tubes where a weld is necessary. The welding spring chuck can apply spot-welding pulses. This is used for the assembly of guide tubes and bundles for water-cooled nuclear reactors

  4. A probabilistic framework for the modeling of fatigue in a lamellar XDTM gamma titanium aluminide alloy

    International Nuclear Information System (INIS)

    This paper presents a probabilistic framework for the modeling of fatigue damage in a gamma titanium aluminide alloy (Ti-45Al-2Mn-2Nb+0.8 vol% TiB2). This includes: empirical stress-life and fracture mechanics approaches to the estimation of material reliability or the risk of failure. Empirical reliability functions are obtained initially from multiple stress-life experiments designed to identify the statistical distributions that best describe the measured variabilities in fatigue life. Fracture mechanics-based reliability functions are also derived using statistical distributions that characterize the measured variabilities in fatigue crack growth data obtained from fatigue crack growth experiments in the long crack regime. The anomalous behavior of short cracks is then discussed before assessing the implications of the current work for the design of engineering structures and components from gamma-based titanium aluminides. (orig.)

  5. Effect of Heat Treatment on Wear Resistance of Nickel Aluminide Coatings Deposited by HVOF and PTA

    Science.gov (United States)

    Benegra, M.; Santana, A. L. B.; Maranho, O.; Pintaude, G.

    2015-08-01

    This study aims to compare the wear resistance of nickel aluminide coatings deposited using plasma transferred arc (PTA) and high-velocity oxygen fuel (HVOF) processes. Wear resistance was measured in rubber wheel abrasion tests. In both deposition processes, the same raw material (nickel aluminide powder) was atomized and deposited on a 316L steel plate substrate. After deposition, specimens were subjected to thermal cycling, aiming solubilization and precipitation. Coatings deposited using PTA developed different microstructures as a result of the incorporation of substrate elements. However, despite the presence of these microstructures, they performed better than coatings processed using HVOF before the heat treatment. After thermal cycling, the superficial hardness after the wear tests for both processes was similar, resulting in similar mass losses.

  6. Microstructural and mechanical property characterization of ingot metallurgy ODS iron aluminide

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Howell, C.R. [Oak Ridge National Lab., TN (United States); Hall, F.; Valykeo, J. [Hoskins Mfg. Co., Hamburg, MI (United States)

    1997-12-01

    This paper deals with a novel, lower cost method of producing a oxide dispersion strengthened (ODS) iron-aluminide alloy. A large 250-kg batch of ODS iron-aluminide alloy designated as FAS was produced by Hoskins Manufacturing Company (Hoskins) [Hamburg, Michigan] using the new process. Plate and bar stock of the ODS alloy were the two major products received. Each of the products was characterized for its microstructure, including grain size and uniformity of oxide dispersion. Tensile tests were completed from room temperature to 1100 C. Only 100-h creep tests were completed at 800 and 1000 C. The results of these tests are compared with the commercial ODS alloy designated as MA-956. An assessment of these data is used to develop future plans for additional work and identifying applications.

  7. Microstructure and kinetic growth of aluminide coatings deposited by the CVD method on Re 80 superalloy

    Directory of Open Access Journals (Sweden)

    A. Nowotnik

    2012-05-01

    Full Text Available Purpose: The preliminary results of research on forming the aluminide coatings using CVD method were presented in the article.Design/methodology/approach: The coatings were obtained in low activity process on the surface of Rene 80 superalloy. The microstructure analysis and chemical composition analysis were performed applying different values of aluminizing process parameters.Findings: The authors present in the article the results of oxidation resistance analysis of aluminide coatings which were obtained on the surface of Rene 80 superalloy using various techniques.Research limitations/implications: The research results revealed the possibility of obtaining coatings by low activity aluminizing.Practical implications: This process can be used in aerospace industry to form oxidation resistant coatings.Originality/value: It was shown that the coating created during the CVD process was characterized by a good oxidation resistance at the temperature of 1100°C.

  8. Effect of Microstructure on Wear Behavior of Iron Aluminide Based Coatings

    Institute of Scientific and Technical Information of China (English)

    ZHUZi-xin; LIUYan; XUBin-shi; ZHANGWei; MAShi-ning

    2004-01-01

    An experimental study has been carried out to investigate the effect of microstructure on sliding wear behavior of Fe-Al coatings and Fe-Al/WC composite coatings produced by high velocity arc spraying (HVAS) and cored wires. After heat treatment at 300℃, 450℃, 550℃, 650℃ and 800℃, the microstructure of the coatings will be changed. The changes of microstructure have obvious effects on the microhardness of the coatings, which may be the most important factor influencing the coatings sliding wear behavior. After heat treated at 450℃-650℃, increasing of the amounts of iron aluminides (including Fe3Al and FeAl ) and dispersion strengthening of FeEWEC and Fe6W6C will lead to a rise of microhardness of the coatings. Increasing the microhardness through heat treatment would improve the sliding wear resistance of the iron aluminide based coatings coatings.

  9. Laser Welding in Space

    Science.gov (United States)

    Workman, Gary L.; Kaukler, William F.

    1989-01-01

    Solidification type welding process experiments in conditions of microgravity were performed. The role of convection in such phenomena was examined and convective effects in the small volumes obtained in the laser weld zone were observed. Heat transfer within the weld was affected by acceleration level as indicated by the resulting microstructure changes in low gravity. All experiments were performed such that both high and low gravity welds occurred along the same weld beam, allowing the effects of gravity alone to be examined. Results indicate that laser welding in a space environment is feasible and can be safely performed IVA or EVA. Development of the hardware to perform the experiment in a Hitchhiker-g platform is recomended as the next step. This experiment provides NASA with a capable technology for welding needs in space. The resources required to perform this experiment aboard a Shuttle Hitchhiker-pallet are assessed. Over the four year period 1991 to 1994, it is recommended that the task will require 13.6 manyears and $914,900. In addition to demonstrating the technology and ferreting out the problems encountered, it is suggested that NASA will also have a useful laser materials processing facility for working with both the scientific and the engineering aspects of materials processing in space. Several concepts are also included for long-term optimization of available solar power through solar pumping solid state lasers directly for welding power.

  10. Laser welding in space

    International Nuclear Information System (INIS)

    This paper reports on the design and construction, as well as typical results from performing low gravity laser welding experiments on NASA's KC-135 aircraft flying parabolic maneuvers to simulate low gravity. Results of the experiments are reported and some new concepts regarding the implementation of laser technology suitable for laser welding in space are presented

  11. Simulation of welding

    Institute of Scientific and Technical Information of China (English)

    Chuan-Song WU; Michael RETHMEIER; Christopher SCHWENK

    2011-01-01

    @@ Welding has become the most important materials processing technology in manufacturing, and has critical effects on the quality, reliability and life of products as well as production cost, efficiency and response speed to market.As various kinds of high performance metallic materials are widely used in engineering, there are more demands in manufacturing industry for advanced welding technology.

  12. Sorting Titanium Welding Rods

    Science.gov (United States)

    Ross, W. D., Jr.; Brown, R. L.

    1985-01-01

    Three types of titanium welding wires identified by their resistance to current flow. Welding-wire tester quickly identifies unknown titaniumalloy wire by touching wire with test probe, and comparing meter response with standard response. Before touching wire, tip of test probe dipped into an electrolyte.

  13. Welding Tubes In Place

    Science.gov (United States)

    Meredith, R.

    1984-01-01

    Special welding equipment joins metal tubes that carry pressurized cyrogenic fluids. Equipment small enough to be used in confined spaces in which such tubes often mounted. Welded joints lighter in weight and more leak-proof than joints made with mechanical fittings.

  14. A Popularity-Aware Semantic Overlay for Efficient Peer-to-Peer Search

    OpenAIRE

    Lee, C.(Institute of Physics, Academia Sinica, Taipei, Taiwan); Choi, J.; Kim, E.

    2014-01-01

    This paper presents a novel semantic overlay scheme that connects peers based on the similarity of their contents. Semantic closeness among overlay peers can effectively be determined via the exchanges of their content summary using Bloom filters. The overlay link quality is further improved by carefully selecting semantic neighbors according to their potential to contribute to content-based searches. The basic idea behind the semantic neighbor selection is that highly replica...

  15. 3D Finite Element Analysis of HMA Overlay Mix Design to Control Reflective Cracking

    OpenAIRE

    Ghauch, Ziad G.

    2011-01-01

    This study examines the effectiveness of HMA overlay design strategies for the purpose of controlling the development of reflective cracking. A parametric study was conducted using a 3D Finite Element (FE) model of a rigid pavement section including Linear Viscoelastic (LVE) material properties for the Hot Mix Asphalt (HMA) overlay and non-uniform tire-pavement contact stresses. Several asphalt mixtures were tested in the surface, intermediate, and leveling course of the HMA overlay. Results ...

  16. Influence of temperature variation on the reflective cracking behaviour of asphalt overlays

    OpenAIRE

    Minhoto, Manuel; Pais, Jorge; Pereira, Paulo

    2006-01-01

    The objective of this paper is to present a study about the influence of temperature on the reflective cracking behavior through the evaluation of the overlay damage associated to the temperature variation during the year. The development of this study war based on the numerical simulation of the overlay behaviour, based on a three-dimensional finite-element analysis, considering the simultaneous loading of traffic and temperature variation and considering the most predominant type of overlay...

  17. Effect of PCC Joint Skew on Reflective Cracking in HMA Overlays

    OpenAIRE

    Ghauch, Ziad G.

    2011-01-01

    Reflective cracking is a relatively premature distress that occurs in HMA materials overlaying cracked and jointed underlying pavements. The high concentration of stresses and strains in the vicinity of the discontinuity of the old pavement causes the cracks to reflect into the newly placed HMA overlay. While it is a common practice to use skewed transverse joints in rigid pavements to improve the latter's performance, the impact of such a practice on the cracking of a potential HMA overlay h...

  18. Questioning the benefits that coloured overlays can have for reading in students with and without dyslexia

    OpenAIRE

    Henderson, Lisa-Marie; Tsogka, Natassa; Snowling, Maggie

    2013-01-01

    Visual stress (the experience of visual distortions and discomfort during prolonged reading) is frequently identified and alleviated with coloured overlays or lenses. Previous studies have associated visual stress with dyslexia and as a consequence, coloured overlays are widely distributed to children and adults with reading difficulty. However, this practice remains controversial. We investigated whether overlays have advantageous and reliable benefits for reading in undergraduate students w...

  19. Two-Phase (TiAl+TiCrAl) Coating Alloys for Titanium Aluminides

    Science.gov (United States)

    Brady, Michael P. (Inventor); Smialek, James L. (Inventor); Brindley, William J. (Inventor)

    1998-01-01

    A coating for protecting titanium aluminide alloys, including the TiAl gamma + Ti3Al (alpha(sub 2)) class, from oxidative attack and interstitial embrittlement at temperatures up to at least 1000 C. is disclosed. This protective coating consists essentially of titanium, aluminum. and chromium in the following approximate atomic ratio: Ti(41.5-34.5)Al(49-53)Cr(9.5-12.5)

  20. The Influence of Carbon on Small Punch Testing of Niobium-alloyed Iron Aluminide

    Czech Academy of Sciences Publication Activity Database

    Dobeš, Ferdinand; Dymáček, Petr

    Ostrava - Vítkovice : Ocelot, s.r.o, 2012 - (Matocha, K.; Hurst, R.; Sun, W.), s. 105-109 ISBN 978-80-260-0079-2. [Determination of Mechanical Properties of Materials by Small Punch and Other Miniature Techniques. Ostrava (CZ), 02.10.2012-04.10.2012] R&D Projects: GA ČR(CZ) GAP108/12/1452 Institutional support: RVO:68081723 Keywords : Iron aluminides * ductility * small punch Subject RIV: JG - Metallurgy

  1. Method for welding beryllium

    Energy Technology Data Exchange (ETDEWEB)

    Dixon, R.D.; Smith, F.M.; O`Leary, R.F.

    1995-12-31

    A method is provided for joining beryllium pieces which comprises: depositing aluminum alloy on at least one beryllium surface; contacting that beryllium surface with at least one other beryllium surface; and welding the aluminum alloy coated beryllium surfaces together. The aluminum alloy may be deposited on the beryllium using gas metal arc welding. The aluminum alloy coated beryllium surfaces may be subjected to elevated temperatures and pressures to reduce porosity before welding the pieces together. The aluminum alloy coated beryllium surfaces may be machined into a desired welding joint configuration before welding. The beryllium may be an alloy of beryllium or a beryllium compound. The aluminum alloy may comprise aluminum and silicon. Beryllium parts made using this method can be used as structural components in aircraft, satellites and space applications.

  2. Method for welding beryllium

    Energy Technology Data Exchange (ETDEWEB)

    Dixon, R.D.; Smith, F.M.; O`Leary, R.F.

    1997-04-01

    A method is provided for joining beryllium pieces which comprises: depositing aluminum alloy on at least one beryllium surface; contacting that beryllium surface with at least one other beryllium surface; and welding the aluminum alloy coated beryllium surfaces together. The aluminum alloy may be deposited on the beryllium using gas metal arc welding. The aluminum alloy coated beryllium surfaces may be subjected to elevated temperatures and pressures to reduce porosity before welding the pieces together. The aluminum alloy coated beryllium surfaces may be machined into a desired welding joint configuration before welding. The beryllium may be an alloy of beryllium or a beryllium compound. The aluminum alloy may comprise aluminum and silicon. 9 figs.

  3. Orbital welding technique; Orbitalschweisstechnik

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschen, W. [Kraftanlagen Nukleartechnik GmbH, Heidelberg (Germany)

    2003-07-01

    The TIG (Tungsten-inert gas) orbital welding technique is applied in all areas of pipe welding. The process is mainly used for austenitic and ferritic materials but also for materials like aluminium, nickel, and titanium alloys are commonly welded according to this technique. Thin-walled as well as thick-walled pipes are welded economically. The application of orbital welding is of particular interest in the area of maintenance of thick-walled pipes that is described in this article. (orig.) [German] Die praktische Anwendung des Wolfram-Inertgas-(WIG-)Orbitalschweissverfahrens erfolgt in allen Sparten des Rohrleitungsbaues. Vorwiegend wird das Verfahren an austenitischen und ferritischen Werkstoffen eingesetzt. Aber auch andere Werkstoffe, wie Aluminium, Nickel- und Titanlegierungen, sind gaengige Praxis. Dabei werden sowohl duenn- als auch dickwandige Rohre wirtschaftlich verschweisst. In der Instandhaltung ist die Anwendung der Orbitaltechnik fuer dickwandige Rohre von besonderem Interesse und wird hier beschrieben. (orig.)

  4. Vacuum welding of metals

    International Nuclear Information System (INIS)

    This new welding process has been developed by the Commissariat a l'Energie Atomique (CEA) in France. The edges of the work-pieces are melted by the impact of an electron beam produced by an electron gun. Welding is carried out in a vacuum of 10-4 to 10-8 mm of mercury. The welding machine consists, diagrammatically, of: a) a metal enclosure in which a vacuum is produced; b) a cathode for electron emission, a high-voltage generator for accelerating these electrons, a focusing device; c) a mechanical device for moving (rotating) the work-piece. Advantages of the process: 1) possible welding of highly oxidizable metals (e.g. zirconium); 2) fabrication of high-vacuum-sealed metal containers; 3) production of very deeply penetrated welds. Therefore, this new process is particularly advantageous for atomic power applications, the fabrication of electron tubes and, more generally, for all industries in which very special metals are used. (author)

  5. Argon Welding Inside A Workpiece

    Science.gov (United States)

    Morgan, Gene E.

    1988-01-01

    Canopies convert large hollow workpiece into inert-gas welding chamber. Large manifold serves welding chamber for attachment of liner parts in argon atmosphere. Every crevice, opening and passageway provided with argon-rich environment. Weld defects and oxidation dramatically reduced; also welding time reduced.

  6. Additive manufacturing of a high niobium-containing titanium aluminide alloy by selective electron beam melting

    International Nuclear Information System (INIS)

    Additive manufacturing (AM) offers a radical net-shape manufacturing approach for titanium aluminide alloys but significant challenges still remain. A study has been made of the AM of a high niobium-containing titanium aluminide alloy (Ti–45Al–7Nb–0.3W, in at% throughout the paper) using selective electron beam melting (SEBM). The formation of various types of microstructural defects, including banded structures caused by the vaporization of aluminum, was investigated with respect to different processing parameters. To avoid both micro- and macro-cracks, the use of higher preheating temperatures and an intermediate reheating process (to reheat each solidified layer during SEBM) was assessed in detail. These measures enabled effective release of the thermal stress that developed during SEBM and therefore the avoidance of cracks. In addition, the processing conditions for the production of a fine full lamellar microstructure were identified. As a result, the Ti–45Al–7Nb–0.3W alloy fabricated showed outstanding properties (compression strength: 2750 MPa; strain-to-fracture: 37%). SEBM can be used to fabricate high performance titanium aluminide alloys with appropriate processing parameters and pathways

  7. The Effect of Zirconium Addition on the Oxidation Resistance of Aluminide Coatings

    Science.gov (United States)

    Zagula-Yavorska, Maryana; Pytel, Maciej; Romanowska, Jolanta; Sieniawski, Jan

    2015-04-01

    Nickel, Mar M247, and Mar M200 superalloys were coated with zirconium-doped aluminide deposited by the chemical vapor deposition method. All coatings consisted of two layers: an additive one, comprising of the β-NiAl phase and the interdiffusion one. The interdiffusion layer on pure nickel consisted of the γ'-Ni3Al phase and β-NiAl phase on superalloys. Precipitations of zirconium-rich particles were found near the coating's surface and at the interface between the additive and the interdiffusion layer. Zirconium doping of aluminide coating improved the oxidation resistance of aluminide coatings deposited both on the nickel substrate and on the Mar M200 superalloy. Precipitations of ZrO2 embedded by the Al2O3 oxide were formed during oxidation. It seems that the ZrO2 oxide increases adhesion of the Al2O3 oxide to the coating and decreases the propensity of the Al2O3 oxide rumpling and spalling.

  8. Neural network analysis for erosion wear of nickel-aluminide coatings on steel by plasma spraying

    Science.gov (United States)

    Mishra, S. C.; Chaithanya, M.; Satapathy, Alok; Ananthapadmanabhan, P. V.; Sreekumar, K. P.

    2010-02-01

    In the present investigation plasma spray inter metallic coating of Nickel-aluminide was deposited on mild steel substrates. The response of plasma sprayed nickel-aluminide coatings to the impingement of such solid particles has been presented in this work. Nickel pre-mixed with alumina powder is deposited on mild steel substances by atmospheric plasma spraying at various operating power level. The coatings are subjected to erosion wear test. An erosion test setup developed in our laboratory is used to simulate real time erosive situations. Dry silica sand of average particle size 400 micron is used as the erodent. The erosion rate is calculated on the basis of 'coating mass losses. The erosion studies are made and different velocities and impingement angles. A computational technique (ANN analysis) is used to predict the rate of erosion wear under various operational conditions. This technique involves database training to predict property parameter evolutions in process having large number of interdependent variables. This paper presents the database construction, implementation protocol and also the set of predicted results related to the erosion wear rate of nickel-aluminide coating. It is shown that the erosion wear is strongly influenced by the angle of impact. The test is conducted at room temperature i.e.27°C and 60% RH. Ni3Al coatings deposited at different power levels (10, 12, 16, 20, 24 kW) are found to exhibit different wear rate under similar test conditions.

  9. Characterization of the alumina film with cerium doped on the iron-aluminide diffusion coating

    Energy Technology Data Exchange (ETDEWEB)

    Zhan, Q., E-mail: zhanqin1983@163.com; Yang, H.G.; Zhao, W.W.; Yuan, X.M.; Hu, Y.

    2013-11-15

    An iron-aluminide layer with a thin alumina film on the top as a composite tritium permeation barrier (TPB) coating was characterized under different oxidation conditions. The TPB coating was prepared initially on a China Low Activation Ferritic-Martensitic (CLAM) steel by a pack cementation aluminizing process and then an alumina film was formed on the surface of this iron-aluminide diffusion layer by an oxidizing process. To modify the properties of the FeAl/Al{sub 2}O{sub 3} composite TPB coatings, the rare earth element (cerium) was introduced as a dopant while oxidizing. Characterization showed that a continuous oxide scale with a thickness of about 300–400 nm was formed on the FeAl diffusion layer. The film was mainly composed of Al{sub 2}O{sub 3} doped with a little CeO{sub 2}. In addition, the concentration of α-Al{sub 2}O{sub 3} increased with elevated temperature while oxidizing. The phase transformation behavior of alumina scale on the surface of an iron-aluminide layer was studied in this paper.

  10. A New Process for Titanium Aluminides Production from TiO2

    Institute of Scientific and Technical Information of China (English)

    A.R.Kamali; H. Razavizadeh; S.M.M. Hadavi

    2007-01-01

    This paper describes a new process for producing titanium aluminides, in particular TiAl, from TiO2 raw material. On the basis of obtained results, the non-completed reaction of TiO2 with Al and Ca in a special reaction vessel results in the production of granulates of titanium aluminides especially Ti3Al and other TiAl phases as the metallic product and Ca12Al14O33 as the non-metallic product. By adding KClO4 in the mixture, a nearly completed reaction can be carried out. The products of this reaction are titanium aluminide particularly TiAl as the metallic part and CaAl4O7 (grossite) as the non-metallic slag part. Both product and slag are produced in a separated form. This process, called KRH-method is described in this article.The scanning electron microscopic microstructure of metallic part of the product shows different phases: the matrix phase is TiAl, where the needle form precipitation is TiAl2 and the plate form precipitation includes TiAl and Ti3Al phases. The microstructure of the remelted metallic part indicates dendritic phase with a lamellar structure comprising of TiAl and Ti3Al phases. The interdendritic phase of TiAl is also seen.

  11. Lightweight storage and overlay networks for fault tolerance.

    Energy Technology Data Exchange (ETDEWEB)

    Oldfield, Ron A.

    2010-01-01

    The next generation of capability-class, massively parallel processing (MPP) systems is expected to have hundreds of thousands to millions of processors, In such environments, it is critical to have fault-tolerance mechanisms, including checkpoint/restart, that scale with the size of applications and the percentage of the system on which the applications execute. For application-driven, periodic checkpoint operations, the state-of-the-art does not provide a scalable solution. For example, on today's massive-scale systems that execute applications which consume most of the memory of the employed compute nodes, checkpoint operations generate I/O that consumes nearly 80% of the total I/O usage. Motivated by this observation, this project aims to improve I/O performance for application-directed checkpoints through the use of lightweight storage architectures and overlay networks. Lightweight storage provide direct access to underlying storage devices. Overlay networks provide caching and processing capabilities in the compute-node fabric. The combination has potential to signifcantly reduce I/O overhead for large-scale applications. This report describes our combined efforts to model and understand overheads for application-directed checkpoints, as well as implementation and performance analysis of a checkpoint service that uses available compute nodes as a network cache for checkpoint operations.

  12. Laser forming and welding processes

    CERN Document Server

    Yilbas, Bekir Sami; Shuja, Shahzada Zaman

    2013-01-01

    This book introduces model studies and experimental results associated with laser forming and welding such as laser induced bending, welding of sheet metals, and related practical applications. The book provides insight into the physical processes involved with laser forming and welding. The analytical study covers the formulation of laser induced bending while the model study demonstrates the simulation of bending and welding processes using the finite element method. Analytical and numerical solutions for laser forming and welding problems are provided.

  13. Elucidation of laser welding phenomena and factors affecting weld penetration and welding defects

    Science.gov (United States)

    Katayama, Seiji; Kawahito, Yousuke; Mizutani, Masami

    The behavior and effect of a plasma plume on the weld penetration are greatly different between CO2 laser welding and YAG, disk or fiber laser welding. The effects of the power and the power density on the weld penetration are elucidated. Spattering leading to the formation of underfilled weld beads is controlled by inclining the laser beam. Porosity is formed from bubbles generated from the tip of the keyhole at low welding speed or from the middle part of the keyhole at high laser power density. Cracking easily occurs in pulsed spot welding of aluminum alloys.

  14. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2003-01-01

    Deals with the main commercially significant and commonly used welding processes. This title takes the student or novice welder through the individual steps involved in each process in an easily understood way. It covers many of the requirements referred to in European Standards including EN719, EN 729, EN 729 and EN 287.$bWelding processes handbook is a concise, explanatory guide to the main commercially significant and commonly-used welding processes. It takes the novice welder or student through the individual steps involved in each process in a clear and easily understood way. It is intended to provide an up-to-date reference to the major applications of welding as they are used in industry. The contents have been arranged so that it can be used as a textbook for European welding courses in accordance with guidelines from the European Welding Federation. Welding processes and equipment necessary for each process are described so that they can be applied to all instruction levels required by the EWF and th...

  15. A Review: Welding Of Dissimilar Metal Alloys by Laser Beam Welding & Friction Stir Welding Techniques

    OpenAIRE

    Ms. Deepika Harwani; Mr. Kapil Banker

    2014-01-01

    Welding of dissimilar metals has attracted attention of the researchers worldwide, owing to its many advantages and challenges. There is no denial in the fact that dissimilar welded joints offer more flexibility in the design and production of the commercial and industrial components. Many welding techniques have been analyzed to join dissimilar metal combinations. The objective of this paper is to review two such techniques – Laser welding and Friction stir welding. Laser beam we...

  16. Thermal stir welding process

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2012-01-01

    A welding method is provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  17. Thermal stir welding apparatus

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2011-01-01

    A welding method and apparatus are provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  18. Questioning the Benefits That Coloured Overlays Can Have for Reading in Students with and without Dyslexia

    Science.gov (United States)

    Henderson, Lisa M.; Tsogka, Natassa; Snowling, Margaret J.

    2013-01-01

    Visual stress (the experience of visual distortions and discomfort during prolonged reading) is frequently identified and alleviated with coloured overlays or lenses. Previous studies have associated visual stress with dyslexia and as a consequence, coloured overlays are widely distributed to children and adults with reading difficulty. However,…

  19. Toward 7nm target on product overlay for C028 FDSOI technology

    Science.gov (United States)

    Gatefait, Maxime; Le-Gratiet, Bertrand; Goirand, Pierre Jerome; Lam, Auguste; Van Haren, Richard; Pastol, Anne; Doytcheva, Maya; Liu, Xing Lan; Beltman, Jan

    2013-04-01

    The continuous need for lithography overlay performance improvement is a key point for advanced integrated circuit manufacturing. Overlay control is more and more challenging in the 2x nm process nodes regarding functionality margin of the chip and tool capability. Transistor architecture rules which are set, confirm poly to contact space as the most critical one for 28nm technology node. Critical Dimension variability of these layers, even with best in class process stability, in addition to design constraint lead to on product overlay specifications of around 7nm. In order to ensure that the target is met in production environment and to identify potential ways for improvement, identification of the contributors to overlay errors is essential. We have introduced a novel budget breakdown methodology using both bottom-up and top-down overlay data. For the bottom up part, we have performed extensive testing with very high sampling scheme so as to quantify the main effects. In-line overlay metrology data has been used for top down approach to verify the overall performance in production. In this paper we focused on the 28nm contact to gate overlay in a FDSOI process. The initial inconsistency between bottom up and top down results led us to further exploration of the root cause of these inconsistencies. We have been able to highlight key figures to focus on, like reticle heating, wafer table contamination and etch processing effects. Finally, we conclude on 7nm overlay target achievement feasibility in high volume manufacturing environment.

  20. Development of modeling techniques for optimized welding processes and Estimation of weldability for main components in NPP

    International Nuclear Information System (INIS)

    In this paper, advanced welding processes were investigated in order to improve the productivity and quality of main components in NPP by applying them. The overlay technique using temper bead welding was studied to prevent nozzles from PWSCC during operation by controlling the residual stresses. The optimized weld processes were suggested by using modeling technique, and the weldability of weldments was estimated to confirm the reliability of modeling techniques. Narrow gap GTAW for core barrel was modeled to anticipate the longitudinal deformation. The material and corrosion properties of EB welded weldment was investigated to confirm the applicability of EB weld to RVI components. The experimental and analytical assessments were carried out to find proper temper bead welding conditions. The micro-structures and crack resistances of Ni weld metal were studied to select the proper Ni-filler. The residual stresses in the prepared mock-ups were measured by X-ray method, hole drilling method, and neutron diffraction method. The calculated residual stresses by modeling for pressurizer spray nozzle mock-up were agreed well with measured residual stresses by neutron diffraction method

  1. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  2. Welding of tailored blanks of different materials

    OpenAIRE

    Suban, Marjan; Tušek, Janez; Kampuš, Zlatko

    2015-01-01

    This paper treats welding of tailored blanks made of different materials. In general, fusion welding and welding with pressure, practically without fusion, are described. Fusion welding may be carried out with or without the addition of filler material. In Section 3, general characteristics of tailored blanks are described. In Section 4, MIG welding and laser welding of austenitic stainless steel with ferrite non-stainless steel are described. After welding, hardness of the welded joints was ...

  3. Overlay cognitive radio systems with adaptive two-way relaying

    KAUST Repository

    Hyadi, Amal

    2013-12-01

    In this paper, we propose a spectrum sharing mechanism with a two-phase two-way relaying protocol for an overlay cognitive network. The system comprises two primary users (PUs) and two secondary users (SUs). One of the SUs acts as a relay for the PUs and gains spectrum sharing as long as he respects outage probability constraints of the primary system. Moreover, we consider that the relaying node performs an optimal power allocation scheme that minimizes the outage performance of the secondary receiver. Closed form expressions for the outage probability are derived for the cases of Decode-and-Forward (DF), Amplify-and-Forward (AF), and adaptive relaying. Numerical simulations are presented to illustrate and compare the obtained results. © 2013 IEEE.

  4. Range of slow positrons in metal overlayers on Al

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, B.; Lynn, K.G.; Leung, T.C. (Brookhaven National Laboratory, Upton, New York 11973 (USA)); Van der Kolk, G.J.; Van Ijzendoorn, L.J. (Philips Research Laboratories, 5600 JA Eindhoven, (Netherlands))

    1990-02-19

    Polycrystalline Pd and amorphous PdTa films on Al substrates were studied by a variable energy positron beam and by Rutherford backscattering. Since positron diffusion in the overlayers is limited, the range follows directly from the Doppler broadening as a function of incident positron energy. To observe possible effects of positron backscattering, a sandwich of Al/Pd/Al was studied as well. It was found that the mean penetration depth is not described well by {bar {ital z}}({ital E})={ital A}({mu}g/cm{sup 2}){times}{ital E}{sup {ital n}({ital E})}, if {ital A} and {ital n} are assumed to be material and energy independent.

  5. Degradation of Si-Al aluminide coating after service of turbine blades made of ZhS6K superalloy

    International Nuclear Information System (INIS)

    Aero engine turbine blades made of nickel-based superalloys are characterized by very good mechanical properties, but their hot corrosion resistance is insufficient. Therefore, various protective coatings must be applied. These coatings are typically made of diffusive aluminide coatings based on the β-NiAl intermetallic phase. Although the oxidation resistance and hot corrosion resistance of these coatings are very good, their thermal resistance is relatively poor. As a result, turbine blades with aluminide coatings are prone to degradation in case of overheating. In this paper we study the degradation of the Si-Al aluminide coating on turbine blades made of ZhS6K superalloy during overheating in the DV2 jet engine.

  6. Multispot fiber laser welding

    DEFF Research Database (Denmark)

    Schutt Hansen, Klaus

    This dissertation presents work and results achieved in the field of multi beam fiber laser welding. The project has had a practical approach, in which simulations and modelling have been kept at a minimum. Different methods to produce spot patterns with high power single mode fiber lasers have...... been examined and evaluated. It is found that both diamond turned DOE’s in zinc sulphide and multilevel etched DOE’s (Diffractive Optical Elements) in fused silica have a good performance. Welding with multiple beams in a butt joint configuration has been tested. Results are presented, showing it has...... in the weld causing expulsion of the melt pool. Trailing beams were applied to melt additional material and ensure a melt pool. The method showed good results for increasing tolerances to impurities and reduction of scrapped parts from blowouts during laser welding....

  7. Friction stir welding tool

    Science.gov (United States)

    Tolle; Charles R. , Clark; Denis E. , Barnes; Timothy A.

    2008-04-15

    A friction stir welding tool is described and which includes a shank portion; a shoulder portion which is releasably engageable with the shank portion; and a pin which is releasably engageable with the shoulder portion.

  8. Welding Qualification Sharing

    International Nuclear Information System (INIS)

    ASME Section IX, 'Welding Qualifications', requires that each organization qualify its own welders and welding procedures. Qualification responsibility cannot be subcontracted, and qualifications administered by one organization cannot be transferred to another organization. This requirement has become the subject of close scrutiny as the demand for efficiency, particularly among nuclear plant owners, has increased. Two recent Code Cases change procedure and performance qualification requirements for the better. The first, N-573, enables nuclear plant owners to share welding procedure qualifications. The second, N-600, enables nuclear plant owners to share welder performance qualifications. Several owners have reduced costs using N-573. N-600, because it is relatively new, has not yet been implemented. Its potential for cost savings, though, is equivalent to that afforded by N-573. This paper discusses ASME Section IX's procedure and performance qualification philosophy, assesses that philosophy in light of today's welding environment, and discusses implementation of Code Cases N-573 and N-600. (authors)

  9. Laser welding of venotomies.

    Science.gov (United States)

    White, R A; Abergel, R P; Klein, S R; Kopchok, G; Dwyer, R M; Uitto, J

    1986-08-01

    We investigated the histologic and biochemical effects of carbon dioxide and neodymium (Nd)-YAG laser welding on the healing of venotomies. Ten canine femoral venotomies 2 cm in length were approximated and welded with 10 600-nm wavelength, 1-W power over 20 to 25 s for CO2 laser, and 1060-nm wavelength, 1-W power over 30 to 40 s for Nd-YAG laser. On removal at one to three weeks, all veins (4/4 welded by CO2 and 6/6 by Nd-YAG) were patent without hematomas. Histologic and biochemical analyses of the venous tissues demonstrated active healing at the venotomy sites. We conclude that the CO2 and Nd-YAG lasers can be used successfully to weld venotomies and may provide an alternative to conventional suture techniques for repair of vascular lesions. PMID:3089196

  10. Magnetic Pulse Welding Technology

    Directory of Open Access Journals (Sweden)

    Ahmad K. Jassim

    2011-12-01

    Full Text Available In this paper, the benefits of using Magnetic Pulse machine which is belong to Non-conventional machine instead of conventional machine. Magnetic Pulse Technology is used for joining dissimilar metals, and for forming and cutting metals. It is a non contact technique. Magnetic field is used to generate impact magnetic pressure for welding and forming the work piece by converted the electrical energy to mechanical energy. It is enable us to design previously not possible by welding dissimilar materials and allowing to welds light and stronger materials together. It can be used to weld metallic with non metallic materials to created mechanical lock on ceramics, polymers, rubbers and composites. It is green process; there is no heat, no radiation, no gas, no smoke and sparks, therefore the emissions are negligible.

  11. Welding of refractory alloys

    International Nuclear Information System (INIS)

    This review primarily summarizes welding evaluations supported by NASA-Lewis Research Center in the 1960s. A literature search run in preparation for this review indicates that more recent work is modest by comparison. Hence, this review restates these accomplishments briefly and addresses opportunities which have evolved in welding technology (such as lasers) in the intervening decade. Emphasis in this review is given to tantalum- and niobium-base alloys. Considerable work was also done to assure that a consistent comparison was made with tungsten. A wide variety of candidate alloys derived primarily from developments directed at aircraft propulsion applications were available. Early efforts by NASA were directed at screening studies to select promising structural alloys for the space power application. This objective required fine tuning of welding procedures, e.g., the demonstration of stringent standards for control of welding atmosphere to assure good corrosion resistance in liquid alkali metals. 16 figures, 6 tables

  12. Exact and reliable overlay metrology in nanoscale semiconductor devices using an image processing method

    Science.gov (United States)

    Park, Jinkook; Shin, ChaeHo; Kim, Minkook; Kim, Junghwan; Park, JeongKyun; Kim, JungSoo; Jun, ChungSam; Yim, Yeny; Lee, Janghee

    2014-10-01

    As semiconductor processing becomes more complicated and pattern sizes shrink, the overlay metrology has become one of the most important issues in the semiconductor industry. Therefore, in order to obtain correct, reliable overlay values in semiconductor fabrication facilities (fab), quantization methods for the efficient management and implementation of a measurement algorithm are required, as well as an understanding of the target structures in the semiconductor device. We implemented correct, reliable overlay values in the pattern using the image processing method. The quantization method, through correlation analysis and a new algorithm for target structures, were able to improve the sensitivity to misalignment in the pattern and enable more stable and credible in-line measurement by decreasing the distribution of the residuals in overlay values. Since overlay values of the pattern in the fab were measured and managed more reliably and quickly, it is expected that our study will be able to contribute to the yield enhancement of semiconductor companies.

  13. Measurement of thickness of austenitic overlays on carbon steel walls using a magnetic method

    International Nuclear Information System (INIS)

    Mechanical and magnetic methods are used for measuring the thickness of austenitic overlays on the walls of carbon steel pressure vessels. Specific problems pertaining to the magnetic methods are briefly discussed. A magnetic thickness gage has been developed for overlays using the principle of ferrite effect suppression. Thickness gaging is done by aligning the gage with the layer to be measured on the overlay side. Basic accuracy of the instrument is 7% for overlays containing 2 to 8% ferrite. For the ferrite content 0 to 2% or 8 to 10%, accuracy reduces to roughly 12%. The method is simple, reliable and versatile during the manufacture of a pressure vessel and after it is finished. The economic benefit is considerable because it allows overlaying of a thickness which practically is without reserve; each millimeter of the austenitic layer thickness on the pressure vessel costs more than a million Czechoslovak crowns. (Z.M.). 7 figs., 5 refs

  14. Strain Response of Hot-Mix Asphalt Overlays for Bottom-Up Reflective Cracking

    CERN Document Server

    Ghauch, Ziad G

    2011-01-01

    This paper examines the strain response of typical HMA overlays above jointed PCC slabs prone to bottom-up reflective cracking. The occurrence of reflective cracking under the combined effect of traffic and environmental loading significantly reduces the design life of the HMA overlays and can lead to its premature failure. In this context, viscoelastic material properties combined with cyclic vehicle loadings and pavement temperature distribution were implemented in a series of FE models in order to study the evolution of horizontal tensile and shear strains at the bottom of the HMA overlay. The effect of several design parameters, such as subbase and subgrade moduli, vehicle speed, overlay thickness, and temperature condition, on the horizontal and shear strain response was investigated. Results obtained show that the rate of horizontal and shear strain increase at the bottom of the HMA overlay drop with higher vehicle speed, higher subgrade modulus, and higher subbase modulus. Moreover, the rate of horizon...

  15. Effect of PCC Joint Skew on Reflective Cracking in HMA Overlays

    CERN Document Server

    Ghauch, By Ziad G

    2011-01-01

    Reflective cracking is a relatively premature distress that occurs in HMA materials overlaying cracked and jointed underlying pavements. The high concentration of stresses and strains in the vicinity of the discontinuity of the old pavement causes the cracks to reflect into the newly placed HMA overlay. While it is a common practice to use skewed transverse joints in rigid pavements to improve the latter's performance, the impact of such a practice on the cracking of a potential HMA overlay has not been examined so far. In this context, this study investigates the effect of using skewed transverse joints in rigid pavements on reflective cracking development in the HMA overlay. Advanced three-dimensional Finite Element models including viscoelastic material properties for the HMA overlay, 3D beam modeling of dowel bars, non-uniform tire-pavement contact stresses, friction interfaces, and infinite boundary elements were constructed for both normal and skewed transverse joints using ABAQUS v-6.11. The potential ...

  16. Overlaying alloys for sealing surfaces of valves for primary circuits in nuclear power plants

    International Nuclear Information System (INIS)

    The requirements are presented for cobalt-free overlaying alloys such as hardness, a low friction coefficient, resistance to rapid temperature changes, structural stability. Alloy E-C-1111 was tested for the said requirements. Its composition is C max. 0.11%, Mn 4.3-4.5%, Si 4.2-5.3%, Cr 17.0-19.0%, Ni 7.5-9.0%, Mo 5.0-5.8%, and Nb 0.9-1.2%. It was found to show acceptable technological and mechanical properties for operation. Overlaying up to an inner diameter of 40 mm can be done without pre-heating, large semi-products should be preheated to 500 to 550 degC. After overlaying to a certain height, heat treatment and capillary testing are necessary to check that the overlay does not show cracks. It is recommended that small inner diameter parts should be overlayed layer by ayer. (J.P.)

  17. Study of thin organic overlayers by local probe microscopies

    International Nuclear Information System (INIS)

    In Scanning Tunneling Microscopy (STM) and Atomic Force Microscopy (AFM), the interaction of a very sharp tip with a surface is used to gather information on the latter. In STM, the interaction is measured as an electric current, and in AFM as a force acting on the tip. AFM, which does not require the sample to be electrically conducting, is more general than STM which does, so the study of organic overlayers by STM is limited to very thin layers (thickness comparable to a tunnelling distance i.e. 10 A), onto conducting substrates. On the other hand, spatial resolution to the atomic scale can hardly be obtained in AFM, and the corresponding mechanism is poorly understood. In all cases, the information obtained is mainly topographic, i.e. crystallographic (at the atomic scale) or morphological (at larger scales). Several examples will be discussed. Monomolecular layers on conducting substrates in air, under vacuum, or in contact with the corresponding bulk liquid, have been studied by STM. Two-dimensional periodic structures, not found in the bulk crystals, are observed, as well as different kinds of point or line defects. This emphasizes the importance of molecule-substrate interactions in competition with the usual intermolecular interactions. There are few STM studies of thin continuous polymeric overlayers. Early studies of biological macromolecules have been frustrated by artefacts due to substrate surface defects which mimic the expected polymer images, so AFM is now preferred, at the expense of resolution. AFM is now intensively used for studying the surface morphology of thicker (more than one molecule thick) films of organic molecules or polymers. However, the force exerted by the tip on the surface is often large enough to modify organic surfaces; a more recent variant of AFM, the so-called ''tapping mode'', in which that interaction is reduced, will be presented. A few examples of polymer surface studies using AFM will be discussed

  18. Customized orbital welding meets the challenge of titanium welding

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-12-01

    Titanium has emerged as the material of choice for tubing used in surface condensers around the world in both new and retrofit configurations. A major worldwide supplier of steam surface condensers to the electric utility industry, Senior Engineering is finding an increased use of titanium tubes and tube sheets in condenser specifications. When compared to other alloys, titanium`s light weight is efficient in design, handling, transportation and installation activities. Additionally, it maintains a stable price structure. Senior Engineering implements an orbital welding process using fusion gas tungsten arc welding (GTAW) for its titanium tube-to-tube sheet welding. Orbital welding involves the use of a welding apparatus placed inside a tube or pipe to automatically and precisely weld a 360-deg joint. When welding manually, a welder stops several times during the weld due to the large amount of time and fatigue involved in achieving 360-deg welds, which results in lack of fusion. An automated orbital welding system, however, can accomplish the task as one continuous weld. This reduces process time and decreases lack of fusion. The orbital welding systems, featuring a microprocessor-based controller, an inverter-based power supply, an expandable mandrel and a customized torch shroud, reduced welding labor by 35%. The improved labor efficiency justified the addition of two more of the systems in January 1996.

  19. Customized orbital welding meets the challenge of titanium welding

    International Nuclear Information System (INIS)

    Titanium has emerged as the material of choice for tubing used in surface condensers around the world in both new and retrofit configurations. A major worldwide supplier of steam surface condensers to the electric utility industry, Senior Engineering is finding an increased use of titanium tubes and tube sheets in condenser specifications. When compared to other alloys, titanium's light weight is efficient in design, handling, transportation and installation activities. Additionally, it maintains a stable price structure. Senior Engineering implements an orbital welding process using fusion gas tungsten arc welding (GTAW) for its titanium tube-to-tube sheet welding. Orbital welding involves the use of a welding apparatus placed inside a tube or pipe to automatically and precisely weld a 360-deg joint. When welding manually, a welder stops several times during the weld due to the large amount of time and fatigue involved in achieving 360-deg welds, which results in lack of fusion. An automated orbital welding system, however, can accomplish the task as one continuous weld. This reduces process time and decreases lack of fusion. The orbital welding systems, featuring a microprocessor-based controller, an inverter-based power supply, an expandable mandrel and a customized torch shroud, reduced welding labor by 35%. The improved labor efficiency justified the addition of two more of the systems in January 1996

  20. Numerical simulation of welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær; Thorborg, Jesper

    , good predictions of the thermal field are obtained. This has been verified with experiments. The significance of the right fitting of the model to the topical welding process must be emphasized. With a mechanical model in ABAQUS based on a thermal model as described, distributions of both transient...... welding process. Various circumstances are process dependent and require not only knowledge of the process in practice butalso a thorough experience with the numerical modelling of the problem....

  1. Magnetic Pulse Welding Technology

    OpenAIRE

    Ahmad K. Jassim

    2011-01-01

    In this paper, the benefits of using Magnetic Pulse machine which is belong to Non-conventional machine instead of conventional machine. Magnetic Pulse Technology is used for joining dissimilar metals, and for forming and cutting metals. It is a non contact technique. Magnetic field is used to generate impact magnetic pressure for welding and forming the work piece by converted the electrical energy to mechanical energy. It is enable us to design previously not possible by weld...

  2. Friction Stir Weld Tools

    Science.gov (United States)

    Carter, Robert W. (Inventor); Payton, Lewis N. (Inventor)

    2007-01-01

    A friction stir weld tool sleeve is supported by an underlying support pin. The pin material is preferably selected for toughness and fracture characteristics. The pin sleeve preferably has a geometry which employs the use of an interrupted thread, a plurality of flutes and/or eccentric path to provide greater flow through. Paddles have been found to assist in imparting friction and directing plastic metal during the welding process.

  3. Welding unit - Metallurgical Research Department

    International Nuclear Information System (INIS)

    This report reviews the activities of the Metallurgical Research Department's Welding Unit during 1984. Major research programs during the year included nuclear waste container welding, pulsed-current gas-metal-arc welding procedure development, welding automation and robotics, and repair welding technology, particularly temperbead. Smaller research projects, and the substantial amount of field support and service work performed in 1984, are also summarized. Reports issued by the Welding Unit, as well as externally published papers and presentations are listed. Finally, the proposed activities and objectives for the Unit's 1985 work program are outlined, with particular reference to the major research areas carrying on from 1984

  4. Fluid Flow Phenomena during Welding

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Wei [ORNL

    2011-01-01

    MOLTEN WELD POOLS are dynamic. Liquid in the weld pool in acted on by several strong forces, which can result in high-velocity fluid motion. Fluid flow velocities exceeding 1 m/s (3.3 ft/s) have been observed in gas tungsten arc (GTA) welds under ordinary welding conditions, and higher velocities have been measured in submerged arc welds. Fluid flow is important because it affects weld shape and is related to the formation of a variety of weld defects. Moving liquid transports heat and often dominates heat transport in the weld pool. Because heat transport by mass flow depends on the direction and speed of fluid motion, weld pool shape can differ dramatically from that predicted by conductive heat flow. Temperature gradients are also altered by fluid flow, which can affect weld microstructure. A number of defects in GTA welds have been attributed to fluid flow or changes in fluid flow, including lack of penetration, top bead roughness, humped beads, finger penetration, and undercutting. Instabilities in the liquid film around the keyhole in electron beam and laser welds are responsible for the uneven penetration (spiking) characteristic of these types of welds.

  5. WELD FORMATION CONTROL AT ELECTRON BEAM WELDING WITH BEAM OSCILLATIONS

    OpenAIRE

    Trushnikov, Dmitriy; Koleva, Elena; Mladenov, Georgy; Shcherbakov, A.

    2014-01-01

    Electron beam welding is used extensively to produce essential machine parts. The control of the basic beam parameters beam power or beam current at constant accelerating voltage, welding speed, current of focusing lens and distance between electron gun and welded sample surface is not enough to obtain at most of the regimes sound welds. Control of the focus position using analysis of the high frequency component of the current, collected by plasma, at periodic interactions on the beam (the o...

  6. A new welding technique for stainless steel pipe butt welds

    International Nuclear Information System (INIS)

    A modified TIG welding process which uses an accurately machined consumable weld socket ring for aligning pipes and providing filler material has been developed by British Nuclear Fuels and used successfully at Windscale Site Construction. The technique and its practical application at Windscale for automatic orbital TIG welding of stainless steel pipe is described. (author)

  7. Microscopic weld evaluation of FBTR end plug welds

    International Nuclear Information System (INIS)

    SS316 Stainless steel has been chosen as a reference cladding material for Fast Breeder Test Reactor. Both the ends of the clad tubes are encapped with a solid stainless steel plug by Tungsten Inert Gas welding processes. Due to the thick-thin geometry of the end plug and the fuel clad tube, getting defect free weld joint is a challenging task. Microscopic weld evaluation of the weld defects of these end plug welds have been carried out as per standard ASTM metallography practice. Requirement of the good quality weld joint is very essential to contain the fission gas release and to enable it to sustain the high burn up of the fuel in the nuclear reactor. This paper presents the typical weld defects encountered during the development and fabrication of the actual fuel pin and it also shows some of the weld characteristics like multiple weld pool, spherical weld pool, through and through weld penetration, outer edge depression at the tube side and the plug side of the weld pool observed during the pin fabrication campaign. (author)

  8. Effect of grit blasting on the thermal cycling behavior of diffusion aluminide/YSZ TBCs

    International Nuclear Information System (INIS)

    Highlights: • TBCs including of CVD NiAl bond coat and EB-PVD YSZ ceramic coating with and without grit blasting process. • Grain boundary ridges are the sites for spallation damage initiation in aluminide/YSZ TBCs. • Ridges are removed, and no cavity formation and this damage initiation mode are suppressed. • Damage initiation and progression occurs at the bond coat to TGO interface leading to a buckling failure behavior. -- Abstract: Thermal barrier coating system (TBCs) including of chemical vapor deposited NiAl bond coat and electron beam physical vapor deposited Y2O3–stabilized-ZrO2 (YSZ) ceramic coating with and without grit blasting process were investigated. The phase structures, surface and cross-sectional morphologies, cyclic oxidation behaviors of these coatings were studied in detail. Grain boundary ridges form on the surface of aluminide bond coat prior to the deposition of the ceramic coating by EB-PVD, which are shown to be the sites for spallation damage initiation in aluminide/YSZ TBCs. When these ridges are removed, there is no cavity formation and this damage initiation mode is suppressed. Damage initiation and progression occurs at the bond coat to TGO interface leading to a buckling failure behavior. A buckle failure once started may be arrested when it runs into a region of high bond coat to TGO interface toughness. Thus, complete failure requires further loss in toughness of the bond coat to TGO interface with additional cycling. From the result of thermal cycling, an averaged four folds lifetime improvement can be achieved with samples after grit blasting of bond coat surface as compared with those samples existence in ridges on the bond coats’ surface

  9. Mechanisms of defect complex formation and environmental-assisted fracture behavior of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, B.R.; Muratov, L.S.; Kang, B.S.J.; Li, K.Z. [West Virginia Univ., Morgantown, WV (United States)

    1997-12-01

    Iron aluminide has excellent corrosion resistance in high-temperature oxidizing-sulfidizing environments; however, there are problems at room and medium temperature with hydrogen embrittlement as related to exposure to moisture. In this research, a coordinated computational modeling/experimental study of mechanisms related to environmental-assisted fracture behavior of selected iron aluminides is being undertaken. The modeling and the experimental work will connect at the level of coordinated understanding of the mechanisms for hydrogen penetration and for loss of strength and susceptibility to fracture. The focus of the modeling component at this point is on the challenging question of accurately predicting the iron vacancy formation energy in Fe{sub 3}A{ell} and the subsequent tendency, if present, for vacancy clustering. The authors have successfully performed, on an ab initio basis, the first calculation of the vacancy formation energy in Fe{sub 3}A{ell}. These calculations include lattice relaxation effects which are quite large. This has significant implications for vacancy clustering effects with consequences to be explored for hydrogen diffusion. The experimental work at this stage has focused on the relationship of the choice and concentration of additives to the improvement of resistance to hydrogen embrittlement and hence to the fracture behavior. For this reason, comparative crack growth tests of FA-186, FA-187, and FA-189 iron aluminides (all with basic composition of Fe-28A{ell}-5Cr, at % with micro-alloying additives of Zr, C or B) under, air, oxygen, or water environment have been performed. These tests showed that the alloys are susceptible to room temperature hydrogen embrittlement in both B2 and DO{sub 3} conditions. Test results indicated that FA-187, and FA-189 are intrinsically more brittle than FA-186.

  10. Stress corrosion cracking of austenitic weld deposits in a salt spray environment

    Science.gov (United States)

    Cai, J. B.; Yu, C.; Shiue, R. K.; Tsay, L. W.

    2015-10-01

    ER 308L and 309LMo were utilized as the filler metals for the groove and overlay welds of a 304L stainless steel substrate, which was prepared via a gas tungsten arc-welding process in multiple passes. U-bend and weight-loss tests were conducted by testing the welds in a salt spray containing 10 wt% NaCl at 120 °C. The dissolution of the skeletal structure in the fusion zone (FZ) caused the stress corrosion cracking (SCC) of the weld. The FZ in the cold-rolled condition showed the longest single crack length in the U-bend tests. Moreover, sensitization treatment at 650 °C for 10 h promoted the formation of numerous fine cracks, which resulted in a high SCC susceptibility. The weight loss of the deposits was consistent with the SCC susceptibility of the welds in a salt spray. The 309LMo deposit was superior to the 308L deposit in the salt spray.

  11. Ultrasonic inspection of austenitic welds

    International Nuclear Information System (INIS)

    The ultrasonic examination of austenitic stainless steel weld metal has always been regarded as a difficult proposition because of the large and variable ultrasonic attenuations and back scattering obtained from apparently similar weld deposits. The work to be described shows how the existence of a fibre texture within each weld deposit (as a result of epitaxial growth through successive weld beads) produces a systematic variation in the ultrasonic attenuation coefficient and the velocity of sound, depending upon the angle between the ultrasonic beam and the fibre axis. Development work has shown that it is possible to adjust the welding parameters to ensure that the crystallographic texture within each weld is compatible with improved ultrasonic transmission. The application of the results to the inspection of a specific weld in type 316 weld metal is described

  12. Evaluation of the intrinsic and extrinsic fracture behavior of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Kang, B.S.; Yao, Qizhou; Cooper, B.R. [West Virginia Univ., Morgantown, WV (United States)

    1996-08-01

    Comparative creep crack growth tests of FA-186 and FA-187 iron aluminides under either dry oxygen or air environment showed that both alloys are susceptible to room temperature hydrogen embrittlement. Test results also revealed that FA-187 is intrinsically a more brittle material than FA-186. Atomistic computational modeling is being undertaken to find the preferred geometries, structures and formation energies of iron vacancies and vacancy pairs (Fe-Fe) in FeAl and Fe{sub 3}Al. An indication of vacancy clustering in Fe{sub 3}Al, with consequences for dislocation behavior, may be important for understanding the role of dislocation assisted diffusion in the hydrogen embrittlement mechanism.

  13. Thermodynamic analysis of chemical compatibility of several reinforcement materials with niobium aluminides. Final contractor report

    International Nuclear Information System (INIS)

    Chemical compatibility of several reinforcement materials with three niobium aluminides, Nb3Al, Nb2Al, and NbAl3, were examined from thermodynamic considerations. The reinforcement materials considered in this study include carbides, borides, nitrides, oxides, silicides, and Engel-Brewer compounds. Thermodynamics of the Nb-Al system were reviewed and activities of Nb and Al were derived at desired calculation temperatures. Criteria for chemical compatibility between the reinforcement material and Nb-Al compounds have been defined and several chemically compatible reinforcement materials have been identified

  14. Characterization of hydrogen interactions with the surface of alpha-2 titanium aluminide alloys

    Science.gov (United States)

    Shanabarger, Mickey R.

    1990-01-01

    The interaction of hydrogen at the surface of alpha-2 titanium aluminide alloys with Nb additions has been investigated with Auger electron spectroscopy (AES) and reflected electron energy loss (REELS) spectroscopy. The hydrogen was either adsorbed onto the alloy surface from the gas phase or it was pre-charged into the alloy forming an alpha-2 hydride. No effect of either adsorbed or absorbed hydrogen was observed in the Auger spectra. A shift in the bulk plasmon loss energy (observed with REELS) was measured for both conditions. The potential significance of these results in relation to hydrogen interactions in this alloy is discussed.

  15. Effect of texture on the cold rolling behavior of an alpha-two titanium aluminide

    International Nuclear Information System (INIS)

    The effect of the texture on the cold rolling behavior of an alpha-2 titanium aluminide, Ti-14AL-21Nb (wt pct), was investigated by measuring pole figures, Knoop hardness yield loci, tensile ductility, and the starting microstructure of a number of lots of the cold-rolled material. Results showed that measurements of tensile ductility do not necessarily correlate with the cold rolling performance. On the other hand, the Knoop hardness yield locus provides a convenient quality control tool to assess lot-to-lot variations in texture and plastic anisotropy, and hence to estimate the rollability of sheet and foil specimens. 8 refs

  16. Plasma-nitriding and characterization of FeAl40 iron aluminide

    International Nuclear Information System (INIS)

    The response to plasma-nitriding of a B2 FeAl40 aluminide was investigated in this work using varying temperatures, times and gas mixtures. The microstructure of the plasma-nitrided cases were fully characterized using glow discharge optical emission spectroscopy, scanning electron microscopy/energy-dispersive X-ray spectroscopy, X-ray diffraction and transmission electron microscopy, as well as microhardness testing. Based on the experimental results, the observed abnormal growth kinetics of the nitride case formed at 700 °C was investigated and a model was put forward to understand the mechanism involved in the formation of wave-like line features within the nitride cases

  17. Effect of chemical composition on the hot deformation behavior of selected iron aluminides

    Czech Academy of Sciences Publication Activity Database

    Šumšal, V.; Schindler, I.; Kopeček, Jaromír; Šíma, V.

    Ostrava : TANGER Ltd. Ostrava, 2012, s. 1299-1304. ISBN 978-80-87294-31-4. [METAL 2012. International Conference on Metallurgy and Materials /21./. Brno (CZ), 23.05.2012-25.05.2012] R&D Projects: GA ČR(CZ) GAP107/10/0438; GA MŠk MEB090909 Institutional research plan: CEZ:AV0Z10100520 Keywords : iron aluminides * hot compression * stress-strain curves * activation energy * deformation resistance Subject RIV: JG - Metallurgy http://www.metal2013.com/files/uploads/02/ContentMETAL2012_TR.pdf

  18. Low enriched aluminide and silicide fuel element technology at B and W (USA)

    International Nuclear Information System (INIS)

    Babcock and Wilcox is fabricating full size fuel elements with low enriched uranium silicide and uranium aluminide. BandW also provides high enrichred U3O8 and UA Lsub(x) for United States Research Reactors, and Test Research and Training Reactors (TRTR). BandW and Argonne National Laboratry (ANL) are actively involved in the Reduced Enrichment Research and Test Reactor (RERTR) Program and have undertaken a joint effort in which BandW is fabricating two Oak Ridge Reactor (ORR ) elements with uranium silicide fuel. During plate development, fuel plates were fabricated with compacts containing U3SiAl and U3Si2 fuel. (author)

  19. Thermodynamic analysis of chemical compatibility of ceramic reinforcement materials with niobium aluminides

    Science.gov (United States)

    Misra, Ajay K.

    1990-01-01

    Chemical compatibility of several reinforcement materials with three niobium aluminides, Nb3Al, Nb2Al, and NbAl3, were examined from thermodynamic considerations. The reinforcement materials considered in this study include carbides, borides, nitrides, oxides, silicides, and Engel-Brewer compounds. Thermodynamics of the Nb-Al system were reviewed and activities of Nb and Al were derived at desired calculation temperatures. Criteria for chemical compatibility between the reinforcement material and Nb-Al compounds have been defined and several chemically compatible reinforcement materials have been identified.

  20. Thermodynamic analysis of chemical compatibility of several reinforcement materials with niobium aluminides

    Science.gov (United States)

    Misra, Ajay K.

    1989-01-01

    Chemical compatibility of several reinforcement materials with three niobium aluminides, Nb3Al, Nb2Al, and NbAl3, were examined from thermodynamic considerations. The reinforcement materials considered in this study include carbides, borides, nitrides, oxides, silicides, and Engel-Brewer compounds. Thermodynamics of the Nb-Al system were reviewed and activities of Nb and Al were derived at desired calculation temperatures. Criteria for chemical compatibility between the reinforcement material and Nb-Al compounds have been defined and several chemically compatible reinforcement materials have been identified.

  1. Saturated bonds and anomalous electronic transport in transition-metal aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, T.

    2006-05-22

    This thesis deals with the special electronic properties of the transition-metal aluminides. Following quasicrystals and their approximants it is shown that even materials with small elementary cells exhibit the same surprising effects. So among the transition-metal aluminides also semi-metallic and semiconducting compounds exist, although if they consist of classic-metallic components like Fe, Al, or Cr. These properties are furthermore coupled with a deep pseusogap respectively gap in the density of states and strongly covalent bonds. Bonds are described in this thesis by two eseential properties. First by the bond charge and second by the energetic effect of the bond. It results that in the caes of semiconducting transition-metal aluminides both a saturation of certain bonds and a bond-antibond alteration in the Fermi level is present. By the analysis of the near-order in form of the so-calles coordination polyeders it has been succeeded to establish a simple rule for semiconductors, the five-fold coordination for Al. This rule states that aluminium atoms with their three valence electrons are not able to build more than five saturated bonds to their nearest transition-metal neighbours. In excellent agreement with the bond angles predicted theoretically under assumption of equal-type bonds it results that all binary transition-element aluminide semiconductors exhibit for the Al atoms the same near order. Typical values for specific resistances of the studied materials at room temperature lie in the range of some 100 {mu}{omega}cm, which is farly larger than some 10 {mu}{omega}cm as in the case of the unalloyed metals. SUrprising is furthermore a high transport anisotropy with a ratio of the specific resistances up to 3.0. An essential result of this thesis can be seen in the coupling of the properties of the electronic transport and the bond properties. The small conducitivities could be explained by small values in the density of states and a bond

  2. Physical and metallurgical aspects of deformation behaviour of iron aluminides with extremely low plasticity

    Czech Academy of Sciences Publication Activity Database

    Šíma, V.; Kratochvíl, P.; Kopeček, Jaromír; Hanus, P.; Schindler, I.

    Madrid: Facultad de Químicas. Universidad Complutense de Madrid, 2011 - (Trujillo, F.; Morris, D.), s. 121-124 ISBN N. [Discussion Meeting on the Development of Innovative Iron Aluminium Alloys FeAl 2011. Lanzarote (ES), 05.10.2011-07.10.2011] R&D Projects: GA ČR(CZ) GAP107/10/0438 Institutional research plan: CEZ:AV0Z10100520 Keywords : iron aluminides * EBSD method * scanning electron microscopy * recrystallization * texture Subject RIV: BM - Solid Matter Physics ; Magnetism

  3. On high-speed turning of a third-generation gamma titanium aluminide

    OpenAIRE

    Settineri, Luca; Priarone, Paolo Claudio

    2012-01-01

    Gamma titanium aluminides are heat-resistant intermetallic alloys predestined to be employed in components suffering from high mechanical stresses and thermal loads. These materials are regarded as difficult to cut, so this makes process adaptation essential in order to obtain high-quality and defect-free surfaces suitable for aerospace and automotive parts. In this paper, an innovative approach for longitudinal external high-speed turning of a third-generation Ti-45Al-8Nb- 0.2C-0.2B gamma ti...

  4. Laser welding of cylindrical parts

    OpenAIRE

    Närhi-Ratkovskaia, Olga

    2011-01-01

    The purpose of this paper is to conduct the laser welding work of the cylindrical parts, particularly fuel filters, according to the safety instructions. The welding was followed by the additional test for a gas resistance of filters. The topic was commissioned by the company Laserplus Oy, located in Hämeenlinna. The aim of the project on laser welding of filters was to find out optimum parameters for the company’s welding. Optimum parameters include the minimum laser power with optimum ...

  5. Creep of welded branched pipes

    OpenAIRE

    Rayner, Glen

    2004-01-01

    Creep failure of welds in high-temperature power plant steam piping systems is known to be a potential cause of plant failure. Creep behaviour of plain pipes with circumferential welds and cross-weld specimens have received fairly extensive attention. However, research into the creep behaviour of welded thick-walled branched steam pipes has received less attention. Consequently, this thesis addresses improving the understanding of the creep behaviour for this type of geometry. Numerical and a...

  6. Multipass autogenous electron beam welding

    International Nuclear Information System (INIS)

    A multipass, autogenous welding procedure was developed for 7.6 mm (0.3 in.) wall thickness Type 304L stainless steel cylinders. The joint geometry has a 1.5 mm (0.06 in.) root-face width and a rectangular stepped groove that is 0.762 mm (0.03 in.) wide at the top of the root face and extends 1.5 mm in height, terminating into a groove width of 1.27 mm which extends to the outside of the 1.27 mm high weld-boss. One weld pass is made on the root, three passes on the 0.762 mm wide groove and three passes to complete the weld. Multipass, autogenous, electron beam welds maintain the characteristic high depth-to-width ratios and low heat input of single-pass, electron beam welds. The increased part distortion (which is still much less than from arc processes) in multipass weldments is corrected by a preweld machined compensation. Mechanical properties of multipass welds compare well with single-pass welds. The yield strength of welds in aluminum alloy 5083 is approximately the same for single-pass or multipass electron beam and gas, metal-arc welds. The incidence and size of porosity is less in multipass electron beam welding of aluminum as compared to gas, metal-arc welds. The multipass, autogenous, electron beam welding method has proven to be a reliable way to make some difficult welds in multilayer parts or in an instance where inside part temperature or weld underbead must be controlled and weld discontinuities must be minimized

  7. Evaluation of Manual Ultrasonic Examinations Applied to Detect Flaws in Primary System Dissimilar Metal Welds at North Anna Power Station

    International Nuclear Information System (INIS)

    During a recent inservice inspection (ISI) of a dissimilar metal weld (DMW) in an inlet (hot leg) steam generator nozzle at North Anna Power Station Unit 1, several axially oriented flaws went undetected by the licensee's manual ultrasonic testing (UT) technique. The flaws were subsequently detected as a result of outside diameter (OD) surface machining in preparation for a full structural weld overlay. The machining operation uncovered the existence of two through-wall flaws, based on the observance of primary water leaking from the DMW. Further ultrasonic tests were then performed, and a total of five axially oriented flaws, classified as primary water stress corrosion cracking (PWSCC), were detected in varied locations around the weld circumference.

  8. Welding. Performance Objectives. Basic Course.

    Science.gov (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of eight terminal objectives for a basic welding course. The materials were developed for a 36-week (2 hours daily) course developed to teach the fundamentals of welding shop work, to become familiar with the operation of the welding shop…

  9. Welding. Performance Objectives. Intermediate Course.

    Science.gov (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of nine terminal objectives for an intermediate welding course. The materials were developed for a 36-week (3 hours daily) course designed to prepare the student for employment in the field of welding. Electric welding and specialized (TIG & MIG)…

  10. Laser welding engineering

    International Nuclear Information System (INIS)

    Laser welding was in its early life used mainly for unusual applications where no other welding process would be suitable that was twenty five years ago. Today, laser welding is a fully developed part of the metal working industry, routinely producing welds for common items such as cigarette lighters, which springs, motor/transformer lamination, hermetic seals, battery and pacemaker cans and hybrid circuit packages. Yet very few manufacturing engineering have seriously considers employing lasers in their own operations. Why? There are many reasons, but a main one must be not acquainted with the operation and capabilities of a laser system. Other reasons, such as a relatively high initial cost and a concern about using lasers in the manufacturing environment, also are frequently cited, and the complexity of the component and flexibility of the light delivery system. Laser welding could be used in place of many different standard processes, such as resistance (spot or seam), submerged arc, RF induction, high-frequency resistance, ultrasonic and electronic and electron-beam. while each of these techniques has established an independent function in the manufacturing world, the flexible laser welding approach will operate efficiently and economically in many different applications. Its flexibility will even permit the welding system to be used for other machining function, such as drilling, scribing, sealing and serializing. In this article, we will look at how laser welding works and what benefits it can offer to manufacturing engineers. Some industry observers state that there are already 2,000 laser machine tools being used for cutting, welding and drilling and that the number could reach 30,000 over the next 15 years as manufacturing engineers become more aware of the capabilities of lasers [1). While most laser applications are dedicated to one product or process that involves high-volume, long-run manufacturing, the flexibility of a laser to supply energy to hard

  11. Friction stir welding tool and process for welding dissimilar materials

    Science.gov (United States)

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F

    2013-05-07

    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  12. Integrated sensors for robotic laser welding

    OpenAIRE

    Iakovou, D.; Aarts, R.G.K.M.; Meijer, J.; Beyer, E.; Dausinger, F.; Ostendorf, A.; Otto, A.

    2005-01-01

    A welding head is under development with integrated sensory systems for robotic laser welding applications. Robotic laser welding requires sensory systems that are capable to accurately guide the welding head over a seam in three-dimensional space and provide information about the welding process as well as the quality of the welding result. In this paper the focus is on seam tracking. It is difficult to measure three-dimensional parameters of a ream during a robotic laser welding task, espec...

  13. ON INTELLIGENTIZED TECHNOLOGIES FOR MODERN WELDING MANUFACTURING

    Institute of Scientific and Technical Information of China (English)

    Chen Shanben; Qiu Tao; Lin Tao; Wu Yixiong

    2003-01-01

    A short survey on researching and developing status of intelligent technologies in modem welding manufacturing is given. According to the developing trend of advanced manufacturing technology, a concept on intelligentized welding manufacturing engineering (IWME), is presented for systematization of researching and developing domains on welding automation, intelligentized welding,robotic and flexible welding and advanced welding manufacturing technologies. And key technologies of welding intelligent manufacturing and its developing trend in the future are investigated.

  14. Control of weld quality in large welded populations

    International Nuclear Information System (INIS)

    The use of factorial experimental design during weld procedure development, as a statistical tool for the control of weld quality in large welded populations, is investigated. As an example, it is applied to single pass welds made in the laboratory using the spacer to tube attachment geometry present in AGR boilers. The welds have been deposited using a robotic cold wire TIG technique. A replicated 25 factorial welding trial has been designed and evaluated experimentally. Transverse sections have been examined to determine weld penetration quality features. The means and variances of each quality feature have been calculated. Using a standard factorial analysis program the significant effects have been identified and incorporated into control equations. Using these data and having established minimum acceptance criteria. defect rates have been calculated as a function of weld position. The control equations have also been used to revise working point welding conditions, to achieve acceptable weld quality. These equations have also been used in conjunction with the reproducibility measurements to estimate the amount of weld quality variability that can be attributed to process control. (author)

  15. Effect of hydrogen on the mechanical behaviour of carbon-alloyed Fe3Al-based iron aluminides

    Indian Academy of Sciences (India)

    M Sen; R Balasubramaniam

    2002-06-01

    The effect of hydrogen on the mechanical behaviour of two carbon-alloyed iron aluminides was studied. Weakening of some carbide–metal interfaces in the presence of hydrogen was indicated. The effect of cathodic hydrogen charging on the microstructure has also been addressed.

  16. Influence of high-strain rate and temperature on the mechanical behavior of Nl-, Fe-, and Ti- based aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Gray, G.T. III

    1996-09-01

    The majority of the strength characterization studies on ordered intermetallics have concentrated on the assessment of strength and work-hardening at conventional strain rates. Although the influence of strain rate on the structure/property relationships of pure nickel, iron, and titanium and a variety of their alloys have been extensively studied, the effect of strain rate on the stress-strain response of Ni-, Fe-, and Ti-based aluminides remains poorly understood. Dynamic constitutive behavior is however relevant to high speed impact performance of these materials such as during foreign object damage in aerospace applications, high-rate forging, and localized deformation behavior during machining. The influence of strain rate, varied between 0.001 and 10{sup 4} s{sup -1}, and temperatures, between 77 & 800K, on the compressive mechanical behavior of Ni{sub 3}A1, NiAl, Fe{sub 3}Al, Fe-40Al-0.1B, Ti-24Al-11Nb, and Ti-48Al-2Cr-2Nb will be presented. In this paper the influence of strain rate on the anomalous temperature dependency of the flow stresses in these aluminides will be reviewed and compared between aluminides. The rate sensitivity and work hardening of each aluminide will be discussed as a function of strain rate and temperature and contrasted to each other and to the values typical for their respective disordered base metals. 66 refs., 16 figs., 2 tabs.

  17. Weld pool image sensor for pulsed MIG welding

    Institute of Scientific and Technical Information of China (English)

    Liu Pengfei; Sun Zhenguo; Huang Cao; Chen Qiang

    2008-01-01

    Visual image sensor is developed to detect the weld pool images in pulsed MIG welding. An exposure controller, which is composed of the modules of the voltage transforming, the exposure parameters presetting, the complex programmable logic device (CPLD) based logic controlling, exposure signal processing, the arc state detecting, the mechanical iris driving and so on, is designed at first. Then, a visual image sensor consists of an ordinary CCD camera, optical system and exposure controller is established. The exposure synchronic control logic is described with very-high-speed integrated circuit hardware description language (VHDL) and programmed with CPLD, to detect weld pool images at the stage of base current in pulsed MIG welding. Finally, both bead on plate welding and V groove filled welding are carried out, clear and consistent weld pool images are acquired.

  18. Weld Nugget Temperature Control in Thermal Stir Welding

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  19. Providing Adapted Contextual Information in an Overlay Vehicular Network

    Directory of Open Access Journals (Sweden)

    Andrés Muñoz

    2010-01-01

    Full Text Available Current vehicular networks are developed upon commercial solutions based on cellular networks (CNs or vehicular ad-hoc networks (VANETs, both present in numerous research proposals. Current approximations are not enough to cover the communication necessities of several applications at the same time, and they are not suitable for future vehicular pervasive services. The vehicular network presented in this paper fills the existent gap between solutions lacking in flexibility, mainly supported by an infrastructure deployment, and those highly local and distributed, such as sole-VANET approximations. In this manner, an overlay communication platform which can work over the CN basis has been designed and developed. This architecture is complemented by an additional support of an information system located at the infrastructure side. Moreover, since most of the information received from current notification services is not relevant for the driver, an additional subsystem has been devised to provide adapted information to users. This has been carried out by means of an ontology model which represents users' preferences and contextual information. Finally, using a whole prototype of the telematic platform, the performance of this interring process has been evaluated to point out its impact on the system operation.

  20. Welding Molecular Crystals.

    Science.gov (United States)

    Adolf, Cyril R R; Ferlay, Sylvie; Kyritsakas, Nathalie; Hosseini, Mir Wais

    2015-12-16

    Both for fundamental and applied sciences, the design of complex molecular systems in the crystalline phase with strict control of order and periodicity at both microscopic and macroscopic levels is of prime importance for development of new solid-state materials and devices. The design and fabrication of complex crystalline systems as networks of crystals displaying task-specific properties is a step toward smart materials. Here we report on isostructural and almost isometric molecular crystals of different colors, their use for fabrication of core-shell crystals, and their welding by 3D epitaxial growth into networks of crystals as single-crystalline entities. Welding of crystals by self-assembly processes into macroscopic networks of crystals is a powerful strategy for the design of hierarchically organized periodic complex architectures composed of different subdomains displaying targeted characteristics. Crystal welding may be regarded as a first step toward the design of new hierarchically organized complex crystalline systems. PMID:26581391

  1. Struktura i svojstva plazma sprej Aps - Nikal - Aluminid prevlake

    Directory of Open Access Journals (Sweden)

    Mihailo Rade Mrdak

    2013-06-01

    Full Text Available Cilj ovog istraživanja je da se optimizacijom parametara deponovanja dobiju optimalne strukturne i mehaničke karakteristike Ni20Al slojeva, koji će se primeniti na delu za radarsku stanicu. Prah je deponovan atmosferskim plazma sprej (APS postupkom sa plazma sprej (PS odstojanjem 80, 90 i 100 mm. Prevlaka sa najboljim karakteristikama deponovana je na utvrđivaču  turbo- gasnog motora GTD 2PV8 za radarsku stanicu, da bi se smanjio uticaj oksidacije  i vibracija na habanje na 450–500°C. Procene Ni20Al slojeva prevlake urađene su na osnovu njihovih mikrostruktura, mikrotvrdoća i zatezne čvrstoće. Najbolju strukturu i mehaničke  karakteristike pokazali su slojevi deponovani sa plazma sprej odstojanjem od 80 mm. Morfologija površine deponovane prevlake i morfologija loma najboljih slojeva ispitana je na SEM-u (skening elektronskom mikroskopu. Mikrostruktura slojeva deponovanih prevlaka ispitana je na svetlosnom mikroskopu. Mikrostrukturna analiza deponovanih slojevima urađena je u skladu sa standardom Pratt-Whitney. Procena mehaničkih karakteristika slojeva urađena je ispitivanjem mikrotvrdoće metodom HV0.3 i čvrstoće spoja ispitivanjem na zatezanje. Istraživanja su pokazala da plazma sprej odstojanje bitno utiče na mehaničke osobine i mikrostrukture prevlaka. Efekat primene Ni20Al prevlake ispitan je na utvrđivaču  turbogasnog motora GTD 2PV8 na radarskoj stanici.   Uvod   Kompozitni nikal-aluminid prah Ni20Al razvijen je za potrebe vazduhoplovne industrije. Važna karakteristika je dobro deponovanje praha plazma sprejom na atmosferskom pritisku (APS. Ovaj materijal ima dobru otpornost na oksidaciju,  koroziju i eroziju. Materijal se može proizvoditi kao legura ili kao  kompozitni prah. Najvažnija karakteristika nikal-aluminida je velika čvrstoća i žilavost  sa odličnom otpornošću na visoke temperature. NiAl prevlake deponovane plazma sprejom našle su široku primenu za zaštitu delova koji su izlo

  2. Welding technologies for nuclear machinery and equipment

    International Nuclear Information System (INIS)

    The main welding methods applied to nuclear machinery and equipment are shielded metal arc welding, submerged arc welding, MAG welding and TIG welding. But in the last 10 years, in order to improve the reliability required for the welding of nuclear machinery and equipment, the welding technologies aiming at the reduction of heat input, the decrease of the number of welding pass and the automatic control of welding factors have been applied for the main purpose of bettering the quality and excluding human errors. The merits and the technology of narrow gap, pulsed MAG welding and melt-through welding are explained. As the automation of TIG welding, image processing type narrow gap, hot wire TIG welding and remote control type automatic TIG welding are described. For the longitudinal welding of active metal sheet products, plasma key-hole welding is applied. Since the concentration of its arc is good, high speed welding with low heat input can be done. For the stainless steel cladding by welding, electroslag welding has become to be employed in place of conventional submerged arc welding. Arc is not generated in the electroslag welding, and the penetration into base metal is small. (K.I.)

  3. Development of multifunction laser welding head (1). Evaluation of under water laser welding with multifunction laser welding head

    International Nuclear Information System (INIS)

    Multifunction laser welding head has been developed. The head is able to perform not only underwater laser welding as repair, but also laser peening as preventive maintenance and laser ultrasonic testing as inspection. Laser transmission test with multifunction laser welding head and optical fiber was carried out. The result showed that laser power needed for welding was transmitted without any damage to them. Under water laser welding onto EDM slits with this welding head was carried out. EDM slits were sealed by deposited weld metal. It was confirmed that multifunction laser welding head was applied to under water laser welding. (author)

  4. New welding technologies for car body frame welding

    Directory of Open Access Journals (Sweden)

    T. Węgrzyn

    2012-12-01

    Full Text Available Purpose: of that paper was analysing main welding process for car body welding. The main reason of it was investigate possibilities of getting varied amount of acicular ferrite (AF in WMD (weld metal deposit. High amount of acicular ferrite influences positively impact toughness of weld. For optimal amount of AF it is necessary to have optimal chemical composition in WMD. Important role plays especially Ni. There were also tested new welding technology: welding with micro-jet cooling.Design/methodology/approach: During research with varied micro-jet parameters the chemical analysis, micrograph tests and Charpy V impact test of the metal weld deposit on pendulum machine were carried out. The Charpy V impact test was prepared according to standard ISO EN 148-1 Metallic materials - Charpy pendulum impact test - Part 1: Test method. Samples for impact testing were prepared according to standard ASTM A370.Findings: Varied amount of acicular ferrite in weld metal deposit (in range 55-75% in terms of microjet cooling parameters (numbers of jet, gas pressure. This high amount of acicular ferrite is unheard in weld metal deposit in another way or other methods of welding like MAG or TIG.Research limitations/implications: That research was made for MIG method (according to PN-EN ISO 4063:2009 only. Another method of welding in this article was not tested. Other methods (for eg. MAG, TIG have not been tested, but it is suspected that similar phenomena are taking place.Originality/value: In this research new method of cooling weld joint during welding was used. At the present time use of micro-jet cooling while MIG is in the testing phase and requires an accurate diagnosis.This method is very promising and capable of industrial application, mainly due to the significant improvement of weld quality and reduces costs.

  5. Fundamental Laser Welding Process Investigations

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    1998-01-01

    In a number of systematic laboratory investigations the fundamental behavior of the laser welding process was analyzed by the use of normal video (30 Hz), high speed video (100 and 400 Hz) and photo diodes. Sensors were positioned to monitor the welding process from both the top side and the rear...... side of the specimen.Special attention has been given to the dynamic nature of the laser welding process, especially during unstable welding conditions. In one series of experiments, the stability of the process has been varied by changing the gap distance in lap welding. In another series...

  6. Dissimilar joining of nickel aluminide intermetallic compound with spheroidal graphite cast iron by using combustion synthesis

    Energy Technology Data Exchange (ETDEWEB)

    Kimata, T.; Uenishi, K.; Kobayashi, K.F. [Dept. of Manufacture Science, Osaka Univ., Osaka (Japan); Ikenaga, A. [Dept. of Metallurgy and Material Science, Osaka Prefecture Univ., Osaka (Japan)

    2004-07-01

    Nickel aluminide based intermetallic compounds were combustion synthesized from a powder mixture of elemental Al, Ni, and Si and were simultaneously bonded with spheroidal graphite cast iron substrate (FCD). Addition of Si to the elemental mixture of Al and Ni was confirmed to be effective both to the densification of combustion synthesized intermetallic compounds and to the joining between compounds and FCD. When the composition of precursor was Ni-69at%Al-9at%Si (Al/Si is the ratio of the eutectic composition), Al{sub 3}Ni and Al{sub 6}Ni{sub 3}Si were mainly combustion synthesized. In the interface between compounds and FCD, reaction layers were formed to the thickness of 10 {mu}m and the constitutent phases were identified as Al{sub 7}Fe{sub 2}Si, FeAl{sub 3} respectively. In the four point bending test of the dissimilar joints prepared by heating at 973 K for 300 s, the brittle fracture did not occurred around the joint interface but mainly in the inside of nickel aluminide coating. The interface of reaction layers with 10 {mu}m were chemically well bonded. The sample with Ni-69at%Al-9at%Si coating exhibited highest bonding strength of about 56 MPa because of the smallest void ratio of the obtained compounds. (orig.)

  7. Tape cast second generation orthorhombic-based titanium aluminide alloys for MMC applications

    International Nuclear Information System (INIS)

    Titanium metal matrix composites (TMCs) utilizing continuous SiC fiber reinforcement are considered important, if not, enabling materials for advanced Air Force propulsion systems, wherein combinations of high specific strength and elevated temperature capability are prerequisites to obtain desired increases in thrust-to-weight ratios and decreased specific fuel consumption. One such class of TMCs being assessed for use in rotating engine components are those based upon the orthorhombic titanium aluminide phase, Ti2AlNb. These orthorhombic titanium matrix composites (O TMCs) are being examined for sustained use at temperatures up to 700 C. Previous studies have primarily focused on O TMCs made using the foil-fiber-foil fabrication process. More recently the Materials and Manufacturing Directorate of the Air Force Research Laboratory has been focusing attention on an alternative powder metallurgy approach for fabrication of O TMCs via tape casting. This latter approach has the potential to produce significant cost reduction (<$70/lb) for the matrix input material (powder). Unfortunately, little work has been done to understand the effects of powder microstructures and the tape casting process itself on the mechanical performance of O TMCs. Therefore, the first objective of this study is to examine the microstructural evolution and mechanical performance (with and without heat treatment) of three unreinforced heat orthorhombic-based titanium aluminide matrices made via tape casting. A second objective is to assess the viability of powder metallurgy processing for the fabrication of O TMCs

  8. Single-step gas phase synthesis of stable iron aluminide nanoparticles with soft magnetic properties

    Energy Technology Data Exchange (ETDEWEB)

    Vernieres, Jerome, E-mail: Jerome.vernieres@oist.jp; Benelmekki, Maria; Kim, Jeong-Hwan; Grammatikopoulos, Panagiotis; Diaz, Rosa E. [Nanoparticles by Design Unit, Okinawa Institute of Science and Technology (OIST) Graduate University, 1919-1 Tancha, Onna Son, Okinawa 904-0495 (Japan); Bobo, Jean-François [Centre d’Elaboration de Materiaux et d’Etudes Structurales (CEMES), 29 rue Jeanne Marvig, 31055 Toulouse Cedex 4 (France); Sowwan, Mukhles, E-mail: Mukhles@oist.jp [Nanoparticles by Design Unit, Okinawa Institute of Science and Technology (OIST) Graduate University, 1919-1 Tancha, Onna Son, Okinawa 904-0495 (Japan); Nanotechnology Research Laboratory, Al-Quds University, P.O. Box 51000, East Jerusalem, Palestine (Country Unknown)

    2014-11-01

    Soft magnetic alloys at the nanoscale level have long generated a vivid interest as candidate materials for technological and biomedical purposes. Consequently, controlling the structure of bimetallic nanoparticles in order to optimize their magnetic properties, such as high magnetization and low coercivity, can significantly boost their potential for related applications. However, traditional synthesis methods stumble upon the long standing challenge of developing true nanoalloys with effective control over morphology and stability against oxidation. Herein, we report on a single-step approach to the gas phase synthesis of soft magnetic bimetallic iron aluminide nanoparticles, using a versatile co-sputter inert gas condensation technique. This method allowed for precise morphological control of the particles; they consisted of an alloy iron aluminide crystalline core (DO{sub 3} phase) and an alumina shell, which reduced inter-particle interactions and also prevented further oxidation and segregation of the bimetallic core. Remarkably, the as-deposited alloy nanoparticles show interesting soft magnetic properties, in that they combine a high saturation magnetization (170 emu/g) and low coercivity (less than 20 Oe) at room temperature. Additional functionality is tenable by modifying the surface of the particles with a polymer, to ensure their good colloidal dispersion in aqueous environments.

  9. Single-step gas phase synthesis of stable iron aluminide nanoparticles with soft magnetic properties

    International Nuclear Information System (INIS)

    Soft magnetic alloys at the nanoscale level have long generated a vivid interest as candidate materials for technological and biomedical purposes. Consequently, controlling the structure of bimetallic nanoparticles in order to optimize their magnetic properties, such as high magnetization and low coercivity, can significantly boost their potential for related applications. However, traditional synthesis methods stumble upon the long standing challenge of developing true nanoalloys with effective control over morphology and stability against oxidation. Herein, we report on a single-step approach to the gas phase synthesis of soft magnetic bimetallic iron aluminide nanoparticles, using a versatile co-sputter inert gas condensation technique. This method allowed for precise morphological control of the particles; they consisted of an alloy iron aluminide crystalline core (DO3 phase) and an alumina shell, which reduced inter-particle interactions and also prevented further oxidation and segregation of the bimetallic core. Remarkably, the as-deposited alloy nanoparticles show interesting soft magnetic properties, in that they combine a high saturation magnetization (170 emu/g) and low coercivity (less than 20 Oe) at room temperature. Additional functionality is tenable by modifying the surface of the particles with a polymer, to ensure their good colloidal dispersion in aqueous environments

  10. Studies on precursor transport by carrier gas and process optimization in CVD of aluminide coatings

    International Nuclear Information System (INIS)

    Aluminide coatings have been produced over pure iron and nickel substrates by chemical vapor deposition (CVD) using anhydrous aluminum chloride as precursor. The success of ensuring the quality of the product often depends upon the ability to maintain a controlled rate of formation of the product. Generally three types of precursors are used in CVD, namely, gases, liquids and solids. The activity of the gaseous precursors can be easily controlled using a mass flow controller. The liquid and solid precursors are heated to a suitable temperature and the vapor is carried in a stream of carrier gas into the CVD reactor. In this case the activity of the precursor may depend upon a number of factors including temperature and flow rate. In this paper the transport characteristics of the anhydrous AlCl3 and optimization of other process parameters in the chemical vapor deposition of aluminide coatings on iron, nickel and their alloys have been described. The experiments show that the carrier gas gets saturated to about 85% of the saturated vapor pressure under the experimental conditions. (author)

  11. Optimization Of Laboratory Hot Rolling Of Brittle Fe-40at.%Al-Zr-B Aluminide

    Directory of Open Access Journals (Sweden)

    Schindler I.

    2015-09-01

    Full Text Available Use of the protective steel capsules enabled to manage the laboratory hot flat rolling of the extremely brittle as-cast aluminide Fe-40at.%Al-Zr-B with the total height reduction of almost 70 %. The hot rolling parameters were optimized to obtain the best combination of deformation temperature (from 1160°C up to 1240°C and rolling speed (from 0.14 m·s−1 to 0.53 m·s−1. The resistance against cracking and refinement of the highly heterogeneous cast microstructure were the main criteria. Both experiments and mathematical simulations based on FEM demonstrated that it is not possible to exploit enhanced plasticity of the investigated alloy at low strain rates in the hot rolling process. The heat flux from the sample to the working rolls is so intensive at low rolling speed that even the protective capsule does not prevent massive appearance of the surface transverse cracking. The homogeneity and size of product’s grain was influenced significantly by temperature of deformation, whereas the effect of rolling speed was relatively negligible. The optimal forming parameters were found as rolling temperature 1200°C and the rolling speed 0.35 m·s−1. The effective technology of the iron aluminide Fe-40at.% Al-Zr-B preparation by simple processes of melting, casting and hot rolling was thus established and optimized.

  12. Development of high toughness, high strength aluminide-bonded carbide ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Becher, P.F.; Plucknett, K.P.; Tiegs, T.N. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Cemented carbides are widely used in applications where resistance to abrasion and wear are important, particularly in combination with high strength and stiffness. In the present case, ductile aluminides have been used as a binder phase to fabricate dense carbide cermets by either sintering of mixed powders or a melt-infiltration sintering process. The choice of an aluminide binder was based on the exceptional high temperature strength and chemical stability exhibited by these alloys. For example, TiC-based composites with a Ni{sub 3}Al binder phase exhibit improved oxidation resistance, Young`s moduli > 375 GPa, high fracture strengths (> 1 GPa) that are retained to {ge} 900{degrees}C, and fracture toughness values of 10 to 15 MPa{radical}m, identical to that measured in commercial cobalt-bonded WC with the same test method. The thermal diffusivity values at 200{degrees}C for these composites are {approximately} 0.070 to 0.075 cm{sup 2}/s while the thermal expansion coefficients rise with Ni3Al content from {approximately} 8 to {approximately}11 x 10{sup {minus}6}/{degrees}C over the range of 8 to 40 vol. % Ni{sub 3}Al. The oxidation and acidic corrosion resistances are quite promising as well. Finally, these materials also exhibit good electrical conductivity allowing them to be sectioned and shaped by electrical discharge machining (EDM) processes.

  13. Formation of alumina-aluminide coatings on ferritic-martensitic T91 steel

    Directory of Open Access Journals (Sweden)

    Choudhary R.K.

    2014-01-01

    Full Text Available In this work, alumina-aluminide coatings were formed on ferritic-martensitic T91 steel substrate. First, coatings of aluminum were deposited electrochemically on T91 steel in a room temperature AlCl3-1-ethyl-3-methyl imidazolium chloride ionic liquid, then the obtained coating was subjected to a two stage heat treatment procedure consisting of prolonged heat treatment of the sample in vacuum at 300 ○C followed by oxidative heat treatment in air at 650 ○C for 16 hours. X-ray diffraction measurement of the oxidatively heat treated samples indicated formation of Fe-Al and Cr-Al intermetallics and presence of amorphous alumina. Energy dispersive X-ray spectroscopy measurement confirmed 50 wt- % O in the oxidized coating. Microscratch adhesion test conducted on alumina-aluminide coating formed on T91 steel substrate showed no major adhesive detachment up to 20 N loads. However, adhesive failure was observed at a few discrete points on the coating along the scratch track.

  14. Pack Aluminide Coatings Formed at 650 ℃ for Enhancing Oxidation Resistance of Low Alloy Steels

    Institute of Scientific and Technical Information of China (English)

    Z. D. Xiang; S. R. Rose; P. K. Datta

    2004-01-01

    This study aims to investigate the feasibility of forming iron aluminide coatings on a commercial 9Cr-lMo (wt.%)alloy steel by pack cementation at 650 ℃ in an attempt to improve its high temperature oxidation resistance. Pack powders containing Al, Al2O3 and a series of halide salts were used to carry out the coating deposition experiments, which enabled identification of the most suitable activator for the pack aluminising process at the intended temperature. The effect of pack aluminium content on the growth kinetics and microstructure of the coatings was then studied by keeping deposition conditions and pack activator content constant while increasing the pack aluminium content from 1.4 wt.% to 6 wt.%. X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) techniques were used to analyse the phases and microstructures of the coatings formed and to determine depth profiles of coating elements in the coating layer. Oxidation resistance of the coating was studied at 650 ℃ in air by intermittent weight measurement at room temperature. It was observed that the coating could substantially enhance the oxidation resistance of the steel under these testing conditions, which was attributed to the capability of the iron aluminide phases to form alumina scale on the coating surface through preferential Al oxidation.

  15. Evaluation of the intrinsic and extrinsic fracture behavior of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, B.R.; Kang, B.S. [West Virginia Univ., Morgantown, WV (United States)

    1998-07-27

    Iron aluminides have excellent corrosion resistance in high-temperature oxidizing-sulfidizing environments; however, there are problems at room and medium temperatures with hydrogen embrittlement as related to exposure to moisture. In this research, a coordinated computational modeling/experimental study of mechanisms related to environmental-assisted fracture behavior of selected iron aluminides has been undertaken. The modeling and the experimental work connect at the level of coordinated understanding of the mechanisms for hydrogen penetration and for loss of strength and susceptibility to fracture. The focus of the modeling component has been on the challenging question of accurately predicting the iron vacancy formation energy in Fe{sub 3}Al and the subsequent tendency, if present, for vacancy clustering. The authors have successfully performed, on an ab initio basis, the first calculation of the vacancy formation energy in Fe{sub 3}Al. These calculations include lattice relaxation effects which are quite large for one of the two types of iron sites. This has significant implications for vacancy clustering effects with consequences for hydrogen diffusion. Indeed, the ab-initio-based estimate of the divacancy binding energy indicates a likely tendency toward such clustering for iron vacancies on the sites with large lattice relaxation. The experimental work has focused on the relationship of the choice and concentration of additives to the improvement of resistance to hydrogen embrittlement and hence to the fracture behavior.

  16. The Effect of Welding Speed on the Microstructure and Penetration in Arc Welding

    OpenAIRE

    DURGUTLU, Ahmet; GÜLENÇ, Behçet

    1999-01-01

    The effect of welding speed on the microstructure and penetration in MAG, SMAW and MMA welding was investigated in a low carbon steel. Experimental results revealed that the penetration decreased when the welding speed was lower or higher than the optimum speed. It was also observed that when the welding speed was high, undercuttings occurred at the edge of welding bead and microstructure of weld metals consisted of fine grains, but when the welding speed was low, at the edge of weld...

  17. Computing a single cell in the overlay of two simple polygons

    NARCIS (Netherlands)

    Berg, M. de; Devillers, O.; Dobrindt, K.T.G.; Schwarzkopf, O.

    2001-01-01

    This note combines the lazy randomized incremental construction scheme with the technique of \\connectivity acceleration" to obtain an O ( n (log ? n ) 2 ) time randomized algorithm to compute a single face in the overlay oftwo simple polygons in the plane.

  18. Digitizing geographic data with GRIDOT; a generalized program for drawing overlay grids in various map projections

    International Nuclear Information System (INIS)

    The GRIDOT computer program draws overlay grids on a Calcomp plotter for use in digitizing information from maps, rectified aerial photographs, and other sources of spatially distributed data related to regional environmental problems. The options of the program facilitate use of the overlays with standard maps and map projections of the continental United States. The overlay grid may be defined as a latitude-longitude grid (geodetic grid), a Universal Transverse Mercator Grid, or one of the standard state-plane coordinate system grids. The map for which the overlay is intended may be in an Albers Equal Area projection, a Lambert Conformal projection, a Polyconic projection, a Transverse Mercator projection, a Universal Transverse Mercator projection, or any of the standard state-plane projections

  19. 3D Finite Element Analysis of HMA Overlay Mix Design to Control Reflective Cracking

    CERN Document Server

    Ghauch, Ziad G

    2011-01-01

    One of the most common rehabilitation techniques of deteriorated pavements is the placement of an HMA overlay on top of the existing Asphalt Concrete (AC) or Portland Cement Concrete (PCC) pavement. However, shortly after pavement resurfacing, HMA overlays exhibit a cracking pattern similar to that of the underlying pavement. This phenomenon is known as reflective cracking. This study examines the effectiveness of several HMA overlay mix design strategies for the purpose of controlling the development of reflective cracking. A parametric study was conducted using a 3D Finite Element (FE) model of a rigid pavement section including a Linear Viscoelastic (LVE) model for Hot Mix Asphalt (HMA) materials and non-uniform tire-pavement contact stresses. Results obtained show that for the intermediate and surface courses, using a Dense Graded (DG) or Polymer Modified (PM) asphalt mixture instead of a Standard Binder (SB) mixture results in reduced tensile stresses at the bottom of the HMA overlay but higher levels of...

  20. Ultrasonic inspection of austenitic welds

    International Nuclear Information System (INIS)

    The metallurgical structure of austenitic welds is described and contrasted with that found in ferritic welds. It is shown that this structure imparts a marked elastic anisotropy in the ultrasonic propagation parameters. Measurements of variations in the apparent attenuation of sound and deviations in the beam direction are described. The measurements are interpreted in terms of the measured velocity anisotropy. Two applications of the fundamental work are described. In the first it is shown how, by using short pulse compression wave probes, and with major modification of the welding procedure, a stainless steel fillet weld in an AGR boiler can be inspected. In the second application, alternative designs of a transition butt weld have been compared for ease of ultrasonic inspection. The effects of two different welding processes on such an inspection are described. Finally, the paper examines the prospects for future development of inspection and defect-sizing techniques for austenitic welds. (author)

  1. Prosthodontic management of worn dentition in pediatric patient with complete overlay dentures: a case report

    OpenAIRE

    Kumar, Prince; Rastogi, Jyoti; Jain, Chandni; Singh, Harkanwal Preet

    2012-01-01

    Overlay complete dentures are simple, reversible and economical treatment modality for patients with congenital or acquired disorders that severely affect the tooth development. It satisfies both the esthetic and functional demands where the extraction of teeth is not generally indicated. In pediatric patients, the overlay dentures establish a relatively stable occlusion that improves patient's tolerance to the future treatment procedures for worn dentition. This clinical report highlights th...

  2. A Peer-to-Peer SIP System based on Service-Aware Transport Overlays

    OpenAIRE

    Stiemerling, M.; Brunner, M.

    2007-01-01

    The Session Initiation Protocol (SIP) traditionally establishes and manages its sessions with centralized servers, which have been challenged by issues with TCP/IP networks right from its beginning, for instance, issues with NAT traversal or network congestions. On the other hand, there are peer-to-peer and overlay techniques that potentially can make SIP working better under various network conditions. Overlay networks can provide a good abstraction from the real network, t...

  3. RIAPPA: a robust identity assignment protocol for P2P overlays

    OpenAIRE

    Caubet Fernández, Juan; Esparza Martín, Óscar; Muñoz Tapia, José Luis; Alins Delgado, Juan José; Mata Diaz, Jorge

    2014-01-01

    Peer-to-peer (P2P) overlay networks have been proposed to solve routing problems of big distributed infrastructures, even for Internet scale. But the research community has been questioning the security of these networks for years. Most prior work in security services was focused on trust and reputation systems, anonymity, and secure routing. However, the proper management of identities in overlays is an important prerequisite to provide most of these security services. In this paper, we prop...

  4. Welding technology transfer task/laser based weld joint tracking system for compressor girth welds

    Science.gov (United States)

    Looney, Alan

    1991-01-01

    Sensors to control and monitor welding operations are currently being developed at Marshall Space Flight Center. The laser based weld bead profiler/torch rotation sensor was modified to provide a weld joint tracking system for compressor girth welds. The tracking system features a precision laser based vision sensor, automated two-axis machine motion, and an industrial PC controller. The system benefits are elimination of weld repairs caused by joint tracking errors which reduces manufacturing costs and increases production output, simplification of tooling, and free costly manufacturing floor space.

  5. ICT diagnostic method of beryllium welding quality

    International Nuclear Information System (INIS)

    To avoid the interference of high density material for the quality assay of beryllium welding line, a slice by slice scanning method was proposed based upon the research results of the Industrial Computerized Tomography (ICT) diagnostics for weld penetration, weld width, off-centered deviation and weld defects of beryllium-ring welding seam with high density material inside

  6. Portable machine welding head automatically controls arc

    Science.gov (United States)

    Oleksiak, C. E.; Robb, M. A.

    1967-01-01

    Portable weld tool makes weld repairs out-of-station and on the side opposite the original weld. It provides full automatic control of the arc voltage, current, wire feed, and electrode travel speed in all welding attitudes. The device is readily adaptable to commercially available straight polarity dc weld packs.

  7. Welding Development: Marshall Space Flight Center

    Science.gov (United States)

    Ding, Jeff

    2007-01-01

    This paper presents the basic understanding of the friction stir welding process. It covers process description, pin tool operation and materials, metal flow theory, mechanical properties, and materials welded using the process. It also discusses the thermal stir welding process and the differences between thermal stir and friction stir welding. MSFC weld tools used for development are also presented.

  8. Sensor integration for robotic laser welding processes

    NARCIS (Netherlands)

    Iakovou, Dimitrios; Aarts, Ronald; Meijer, Johan

    2005-01-01

    The use of robotic laser welding is increasing among industrial applications, because of its ability to weld objects in three dimensions. Robotic laser welding involves three sub-processes: seam detection and tracking, welding process control, and weld seam inspection. Usually, for each sub-process,

  9. Assessment and prediction of drying shrinkage cracking in bonded mortar overlays

    Energy Technology Data Exchange (ETDEWEB)

    Beushausen, Hans, E-mail: hans.beushausen@uct.ac.za; Chilwesa, Masuzyo

    2013-11-15

    Restrained drying shrinkage cracking was investigated on composite beams consisting of substrate concrete and bonded mortar overlays, and compared to the performance of the same mortars when subjected to the ring test. Stress development and cracking in the composite specimens were analytically modeled and predicted based on the measurement of relevant time-dependent material properties such as drying shrinkage, elastic modulus, tensile relaxation and tensile strength. Overlay cracking in the composite beams could be very well predicted with the analytical model. The ring test provided a useful qualitative comparison of the cracking performance of the mortars. The duration of curing was found to only have a minor influence on crack development. This was ascribed to the fact that prolonged curing has a beneficial effect on tensile strength at the onset of stress development, but is in the same time not beneficial to the values of tensile relaxation and elastic modulus. -- Highlights: •Parameter study on material characteristics influencing overlay cracking. •Analytical model gives good quantitative indication of overlay cracking. •Ring test presents good qualitative indication of overlay cracking. •Curing duration has little effect on overlay cracking.

  10. Application Oriented Flow Routing Algorithm for VoIP Overlay Networks

    Science.gov (United States)

    Wipusitwarakun, Komwut; Chimmanee, Sanon

    Overlay networks which are dynamically created over underlying IP networks are becoming widely used for delivering multimedia contents since they can provide several additional user-definable services. Multiple overlay paths between a source-destination overlay node pair are designed to improve service robustness against failures and bandwidth fluctuation of the underlying networks. Multimedia traffic can be distributed over those multiple paths in order to maximize paths' utilization and to increase application throughputs. Most of flow-based routing algorithms consider only common metrics such as paths' bandwidth or delay, which may be effective for data applications but not for real-time applications such as Voice over IP (VoIP), in which different levels of such performance metrics may give the same level of the performance experienced by end users. This paper focuses on such VoIP overlay networks and proposes a novel alternative path based flow routing algorithm using an application-specific traffic metric, i.e. “VoIP Path Capacity (VPCap), ” to calculate the maximum number of QoS satisfied VoIP flows which may be distributed over each available overlay path at a moment. The simulation results proved that more QoS-satisfied VoIP sessions can be established over the same multiple overlay paths, comparing to traditional approaches.

  11. Longitude magneto optical Kerr effect of Fe/GaAs (0 0 1) with Al overlayers

    International Nuclear Information System (INIS)

    The longitude magneto optical Kerr effect (LMOKE) is investigated on ultrathin Fe film grown on GaAs (0 0 1) substrate with Al overlayer. The formula of the longitude magneto optical Kerr effect is derived to find out the influence of the Al overlayer on the magneto optical properties of Fe/GaAs (0 0 1) sample. Results obtained from this formula fit very well with the experimental data. The change of the Kerr rotation as a function of the incident angle is also given, which can be used to find a proper angle in sample measurement. A numerical simulation was carried out to find out the relation between Kerr rotation and optical properties of the overlayer. Results from this simulation can be used to select the best overlayer material to protect the Fe/GaAs (0 0 1) sample. - Highlights: → LMOKE is investigated on Al/Fe/GaAs for the first time. → Influence of the overlayer on the properties of the sample is investigated. → Method is given to select the best overlayer material to protect the sample. → Method is given to find a proper incident angle in sample measurement.

  12. Assessment and prediction of drying shrinkage cracking in bonded mortar overlays

    International Nuclear Information System (INIS)

    Restrained drying shrinkage cracking was investigated on composite beams consisting of substrate concrete and bonded mortar overlays, and compared to the performance of the same mortars when subjected to the ring test. Stress development and cracking in the composite specimens were analytically modeled and predicted based on the measurement of relevant time-dependent material properties such as drying shrinkage, elastic modulus, tensile relaxation and tensile strength. Overlay cracking in the composite beams could be very well predicted with the analytical model. The ring test provided a useful qualitative comparison of the cracking performance of the mortars. The duration of curing was found to only have a minor influence on crack development. This was ascribed to the fact that prolonged curing has a beneficial effect on tensile strength at the onset of stress development, but is in the same time not beneficial to the values of tensile relaxation and elastic modulus. -- Highlights: •Parameter study on material characteristics influencing overlay cracking. •Analytical model gives good quantitative indication of overlay cracking. •Ring test presents good qualitative indication of overlay cracking. •Curing duration has little effect on overlay cracking

  13. Deconvoluting the Friction Stir Weld Process for Optimizing Welds

    Science.gov (United States)

    Schneider, Judy; Nunes, Arthur C.

    2008-01-01

    In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

  14. EVM as Generic QOS Trigger for Heterogeneous Wireless Overlay Networks

    Directory of Open Access Journals (Sweden)

    Rajender Kumar

    2010-08-01

    Full Text Available Fourth Generation (4G Wireless System will integrate heterogeneous wireless overlay systems i.e.interworking of WLAN/ GSM/ CDMA/ WiMAX/ LTE/ etc with guaranteed Quality of Service (QoS andExperience (QoE.QoS(E vary from network to network and is application sensitive. User needs anoptimal mobility solution while roaming in Overlaid wireless environment i.e. user could seamlesslytransfer his session/ call to a best available network bearing guaranteed Quality of Experience. And If thisSeamless transfer of session is executed between two networks having different access standards then it iscalled Vertical Handover (VHO. Contemporary VHO decision algorithms are based on generic QoSmetrics viz. SNR, bandwidth, jitter, BER and delay. In this paper, Error Vector Magnitude (EVM isproposed to be a generic QoS trigger for VHO execution. EVM is defined as the deviation of inphase/quadrature (I/Q values from ideal signal states and thus provides a measure of signal quality. In 4GInteroperable environment, OFDM is the leading Modulation scheme (more prone to multi-path fading.EVM (modulation error properly characterises the wireless link/ channel for accurate VHO decision.EVM depends on the inherent transmission impairments viz. frequency offset, phase noise, non-linearimpairment,skewness etc. for a given wireless link. Paper provides an insight to the analytical aspect ofEVM & measures EVM (% for key management subframes like association/re-association/disassociation/probe request/response frames. EVM relation is explored for different possible NAV-Network AllocationVectors (frame duration. Finally EVM is compared with SNR, BER and investigation concludes EVM as apromising QoS trigger for OFDM based emerging wireless standards.

  15. Welding in nuclear engineering

    International Nuclear Information System (INIS)

    The 3rd international conference 'Welding in nuclear engineering', organized in 1978 by the Deutscher Verband fuer Schweisstechnik e.V., was, like the two foregoing conferences in 1970 and 1974, an absolute success. The noteworthy echo to this meeting in the international technical world - the number of 650 participants from 26 countries is self-evidence - and this fact, was for the Deutscher Verband fuer Schweisstechnik e.V. occasion and at the same time an obligation now to follow in the same way, the meeting that was started 12 years ago, by organizing the international conference 'Welding in nuclear engineering'. The conference this year offers in addition to the two plenary session lectures, 34 short reports and a further 28 single contributions in the form of two poster-sessions. Unfortunately, it was again not possible to accept all the papers submitted because the conference was limited to 2 days only. Nevertheless, the papers will offer a representative cross-section through the total range of welding engineering. In particular, the poster session, which take place for the first time within the scope of a meeting organized by the Working Group 'Welding in Nuclear Engineering', should contribute to the aim that this time again the discussions will form the main point of the conference. (orig./RW)

  16. Welding. Student Learning Guide.

    Science.gov (United States)

    Palm Beach County Board of Public Instruction, West Palm Beach, FL.

    This student learning guide contains 30 modules for completing a course in welding. It is designed especially for use in secondary schools in Palm Beach County, Florida. Each module covers one task, and consists of a purpose, performance objective, enabling objectives, learning activities keyed to resources, information sheets, student self-check…

  17. Thermal Stresses in Welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær

    1998-01-01

    Studies of the transient temperature fields and the hereby induced deformations and stressses in a butt-welded mild steel plate modelledrespectively in 2D plane stress state (as well as plane strain state) and in full 3D have been done. The model has been implemented in the generalpurpose FE...

  18. Minimization of total overlay errors on product wafers using an advanced optimization scheme

    Science.gov (United States)

    Levinson, Harry J.; Preil, Moshe E.; Lord, Patrick J.

    1997-07-01

    The matching of wafer steppers is accomplished typically by patterning two successive layers, using different steppers of interest for each layer, and measuring the overlay at many points in the exposure field. Matching is considered to be optimized when some metric, such the sum-of-squares of overlay errors, is minimized over all measured points within the field. This is to be contrasted to the situation which arises during the in-line measurement of overlay errors in production, where a far more limited sampling of points is involved. There are several consequences to limited sampling. Adjustable intrafield overlay components, such as magnification, may appear to vary up to several parts-per- million as a consequence of varying chip size. These variations are substantially larger than the normal variations of these components for fixed field sizes, and so have significant consequences for the application of statistical methodologies to the control of overlay components. The width of the distribution of overlay errors across the field may typically increase between 10 to 20 nm (3(sigma) ), with even larger increases in mean shifts, all varying with field size. Reticles may also introduce similar variations, both random and systematic. Reticle beam-writer errors lead to systematic intrafield errors, particularly asymmetric field magnification and field skew. Steppers may compensate for these systematic reticle errors, and step- and-scan systems are more effective at this compensation than step-and-repeat machines. For steppers which have process dependent alignment, this compensation must be determined on products, which leads back to the problems associated with limited sampling. Correction for the overlay errors induced by limited sampling may be accomplished by look-up tables incorporated into the overlay analysis software. For each pair of steppers and each sampling plan, corrections can be applied at each measurement point in order to bring the full field and

  19. L360QS/316L不锈钢复合钢管焊接工艺和性能研究%Welding Process and Performance Study on L360QS/316L Stainless Steel Clad Pipe

    Institute of Scientific and Technical Information of China (English)

    付现桥; 徐敬; 卜明哲; 刘志田; 项祖义; 郭旭

    2014-01-01

    This paper described new welding process on the L360QS/316L clad pipe with size of Ø355.6mm ×(10+3) mm. Firstly, it adopted TIG welding to conduct overlaying on the pipe end, and then, using TIG welding process for butt welding with argon gas protection. The tensile strength, charpy impact test, hardness, intergranular corrosion test and SCC were carried out to study the properties of the circumferential weld. The results indicated that the welded joint performance of the circumferential weld is good; it is with resistance to intergranular corrosion and stress corrosion. The overlay welding layer plays a good role in isolation function to ensure the weld quality.%介绍了准355.6 mm×(10+3) mm规格L360QS+316L不锈钢复合钢管的新型焊接工艺,即首先采用TIG焊在复合钢管管端进行堆焊预处理,然后再采用氩气保护TIG焊进行对焊操作。为评价环焊缝的性能,焊后对其焊接接头进行了拉伸试验、冲击试验、硬度测试、晶间腐蚀及应力腐蚀试验。试验结果表明,采用该工艺焊接的L360QS+316L不锈钢复合钢管环焊缝焊接接头性能良好,且具备耐晶间腐蚀和应力腐蚀性能;堆焊层起到了很好的隔离作用,保证了焊缝的质量。

  20. Applicability and limitations of technical testing methods for determining the adhesive strength of hard-facing overlay applied by welding

    International Nuclear Information System (INIS)

    Since 1978 the VdTUeV Test paper 1156 has been used as test regulation in the testing iron-plating and armatures. In addition to destruction - free testing, hardness measurement and metallographic studies, technological tests (bending tests) are an absolute requirement. In certain cases, angles of bending without leading to chipping of the iron-plating is required. These bending angles are not of relevance in the evaluation of the actual adhesion to the basic material. In the meantime manufacturers have developed their own testing regulations - in particular in the area of nuclear technology. The most detailed and well known is the Work Regulation D 17.1/000 of the company KWU. It is based on the above-mentioned VdTUeV-Test Paper and contains in addition a whole series of requirements in particular in the area of destructive-free testing. (orig.)

  1. Causes and solutions for cracking of coextruded and weld overlay floor tubes in black liquor recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, J.R.; Taljat, B.; Wang, X.L. [and others

    1998-09-01

    Cracking of coextruded, black liquor recovery boiler floor tubes is both a safety and an economic issue to mill operators. In an effort to determine the cause of the cracking and to identify a solution, extensive studies, described in this and three accompanying papers, are being conducted. In this paper, results of studies to characterize both the cracking and the chemical and thermal environment are reported. Based on the results described in this series of papers, a possible mechanism is presented and means to lessen the likelihood of cracking or to totally avoid cracking of floor tubes are offered.

  2. Improvements in and relating to welding

    International Nuclear Information System (INIS)

    This invention concerns apparatus for use in welding, particularly welding which must be effected in a predetermined, for example, inert atmosphere, e.g. the welding of reactive materials such as zircaloy, titanium, magnesium, aluminium, etc. (U.K.)

  3. Horizontal electron beam welding for stainless steels

    International Nuclear Information System (INIS)

    Stainless steel samples have been realized by local vacuum apparatus for electron beam welding applications to reactor core shell realizations. The best welding parameters have been determined by a systematic study. The welds have been characterized by mechanical tests

  4. Fundamental Difficulties Associated With Underwater Wet Welding

    OpenAIRE

    Joshua E. Omajene,; Jukka Martikainen

    2014-01-01

    The offshore industries carry out welding activities in the wet environment. It is evident that the wet environments possess difficulties in carrying out underwater welding. Therefore there is the need to improve the quality of weld achieved in underwater welding. This paper investigates the difficulties associated with underwater welding. The objective of this research paper is to identify and analyze the different difficulties in underwater welding so as to make a clear back...

  5. Design and realization of a welding oscillator

    OpenAIRE

    Özcan, Muciz

    2014-01-01

    Welding is one of the most popular methods to combine metal pieces in manufacturing processes. Arc welding, among all welding techniques, is the most commonly used in manufacturing due to its cost and flexibility. During the manufacturing process, arc welding is either performed by an operator or by automatic tools such as welding oscillators. Using automatic tools has advantages over manual use, as the process will be faster, cheaper, and have less welding flaws. In this paper, a homem...

  6. Evaluation of Tizian overlays by means of a swept source optical coherence tomography system

    Science.gov (United States)

    Marcauteanu, Corina; Sinescu, Cosmin; Negrutiu, Meda Lavinia; Stoica, Eniko Tunde; Topala, Florin; Duma, Virgil Florin; Bradu, Adrian; Podoleanu, Adrian Gh.

    2016-03-01

    The teeth affected by pathologic attrition can be restored by a minimally invasive approach, using Tizian overlays. In this study we prove the advantages of a fast swept source (SS) OCT system in the evaluation of Tizian overlays placed in an environment characterized by high occlusal forces. 12 maxillary first premolars were extracted and prepared for overlays. The Tizian overlays were subjected to 3000 alternating cycles of thermo-cycling (from -10°C to +50°C) and to mechanical occlusal overloads (at 800 N). A fast SS OCT system was used to evaluate the Tizian overlays before and after the mechanical and thermal straining. The SS (Axsun Technologies, Billerica, MA) has a central wavelength of 1060 nm, sweeping range of 106 nm (quoted at 10 dB) and a 100 kHz line rate. The depth resolution of the system, measured experimentally in air was 10 μm. The imaging system used for this study offers high spatial resolutions in both directions, transversal and longitudinal of around 10 μm, a high sensitivity, and it is also able to acquire entire tridimensional (3D)/volume reconstructions as fast as 2.5 s. Once the full dataset was acquired, rendered high resolutions en-face projections could be produced. Using them, the overlay (i.e., cement) abutment tooth interfaces were remarked both on B-scans/two-dimensional (2D) sections and in the 3D reconstructions. Using the system several open interfaces were possible to detect. The fast SS OCT system thus proves useful in the evaluation of zirconia reinforced composite overlays, placed in an environment characterized by high occlusal forces.

  7. Industrial laser welding evaluation study

    Science.gov (United States)

    Hella, R.; Locke, E.; Ream, S.

    1974-01-01

    High power laser welding was evaluated for fabricating space vehicle boosters. This evaluation was made for 1/4 in. and 1/2 in. aluminum (2219) and 1/4 in. and 1/2 in. D6AC steel. The Avco HPL 10 kW industrial laser was used to perform the evaluation. The objective has been achieved through the completion of the following technical tasks: (1) parameter study to optimize welding and material parameters; (2) preparation of welded panels for MSFC evaluation; and (3) demonstration of the repeatability of laser welding equipment. In addition, the design concept for a laser welding system capable of welding large space vehicle boosters has been developed.

  8. Models of plasma arc welding

    International Nuclear Information System (INIS)

    A complex model of energy transfer from ionized gas through a weld-pool to a heat affected zone (HAZ) is considered here. The model consists of three sub-models: a model of the arc column with skin layers - sheaths coating electrodes, a model of liquid metal flow in a weld-pool, and a model of coupled thermo-mechanical-metallurgical processes in HAZ. These sub-models are descried in three reports. The first report is devoted to a short review of welding plasma models based mostly on the Magneto-Hydro-Dynamics (MHD) theory successfully applied to the simulation of welding process. This report is illustrated by arc models for TIG and PAW welding. The description of thermal energy transfer between three sub-regions of the complex welding domain refers to a large number of processes observed in gaseous electronics, thermodynamics of reacting gases, electro-dynamics of fluid, micro-metallurgy. (author)

  9. Corrosion of carbon steel welds

    International Nuclear Information System (INIS)

    This report assesses the factors which cause preferential attack to occur in carbon steel fusion welds. It was concluded that the main factors were: the inclusion content of the weld metal, the potential of the weld metal being less noble than that of the parent, and the presence of low-temperature transformation products in the heat-affected zone of the weld. These factors should be minimized or eliminated as appropriate so that the corrosion allowances determined for carbon steel waste drums is also adequate for the welds. An experimental/theoretical approach is recommended to evaluate the relative corrosion resistance of welds prepared from BS 4360 grade 43A steel to that of the parent material. (author)

  10. Irradiation stability of welded joints

    International Nuclear Information System (INIS)

    Results are presented of investigations into the neutron irradiation stability of welded joints in two types of steel used for reactor pressure vessels. Details are given of the materials used, method of welding and tests applied. The effect of irradiation on the notch toughness transition curve is shown. The results of the studies into irradiation embrittlement of all the welded joints and parent materials of the steels for the pressure vessels are summarized. (U.K.)

  11. Residual stresses in welded structures

    International Nuclear Information System (INIS)

    The nature of residual stresses in welded structures is discussed in terms of their magnitude, directionality, spatial distribution, range and variability. The effects of the following factors on the residual stresses are considered: material properties, material manufacture, structural geometry, fabrication procedure, welding procedure, post-weld treatments and service conditions. Examples are given of residual stress distributions in plate butt welds, circumferential butt welds and weld cladding. These illustrate the different magnitudes and distributions of residual stress that can be found in different joint geometries, and demonstrate the effects of the mechanical, thermal and metallurgical properties of the constituent materials and the sensitivity of residual stresses to pass sequence and to the restraints applied during welding. Further examples for the common case of circumferential butt welds in pipes and pressure vessels are used to illustrate the extent of residual stresses as a function of distance from the weld and the effects of post-weld heat treatment. Measurements or analytical predictions of residual stresses are often subject to significant scatter or variability. This scatter may be due to systematic factors such as variability in measurement location or material properties, or to experimental error in measured data, erroneous assumptions in analytical modelling or unknown factors such as pre-existing residual stresses, inadequately documented welding or fabrication procedures or unrecorded local repairs. Improved prediction and reduction of uncertainty of residual stresses will require better recording of the whole manufacturing and service history of the welded structure and its component materials and better understanding and analysis of the many processes that may affect the residual stresses

  12. Pulsed ultrasonic stir welding system

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    An ultrasonic stir welding system includes a welding head assembly having a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. During a welding operation, ultrasonic pulses are applied to the rod as it rotates about its longitudinal axis. The ultrasonic pulses are applied in such a way that they propagate parallel to the longitudinal axis of the rod.

  13. Collection of arc welding process data

    Directory of Open Access Journals (Sweden)

    K. Luksa

    2006-04-01

    Full Text Available Purpose: The aim of the research was to examine the possibility of detecting welding imperfections by recording the instant values of welding parameters. The microprocessor controlled system for real-time collection and display of welding parameters was designed, implemented and tested.Design/methodology/approach: The system records up to 4 digital or analog signals collected from welding process and displays their run on the LCD display. To disturb the welding process artificial disturbances were introduced.Findings: The occurrence of some welding imperfections is followed by changes of the welding parameters. In this case they can be revealed by the analysis of the instant values of the welding parameters.Research limitations/implications: In the paper results of monitoring manual metal arc welding and gas metal arc welding are presented.Practical implications: Monitoring of gas metal arc welding is a good tool for evaluation of the quality of weld. All introduced, artificial disturbances of the welding process destabilize the welding arc and produce changes in the instant values of the welding parameters.Originality/value: The paper presents a modern microprocessor controlled system for real-time collection and display of welding parameters. Results of tests show that simple statistical approach to welding parameters can help in evaluation of weld quality.

  14. Fuel rod welding (LWBR development program)

    International Nuclear Information System (INIS)

    Procedures were developed to weld both ends of approximately 25,000 fuel rods for the Light Water Breeder Reactor (LWBR) core. The rods were welded using the gas tungsten arc (GTA) method in high-purity helium at 1 atmosphere. Welding parameters, including weld current, arc gap, and speed of rotation, were established to control the size of the weld. Electrode and chill positioning with respect to the endclosure/tube joint controlled the location of the weld. Weld quality of the fuel rods was ensured by 100-percent nondestructive testing by ultrasonic and radiographic inspection and the destructive evaluation of process control samples in each weld lot

  15. Welding zircaloy thin tubes to end plugs

    International Nuclear Information System (INIS)

    This work aimed at optimizing parameters while welding zircaloy-2 tubes with end plugs, as a simulation of a part of the fabrication of the nuclear fuel pins. Samples were welded by tungsten-inert gas-arc welding (TIC) process under controlled atmosphere of pure argon. Some samples were welded using electron beam (EB) welding process. For samples welded using TIC process both the design of the welding chamber (size and tightness) , and the purity of the shielding atmosphere were found to have appreciable effect on the quality of the welded joint. Increasing the are length and/or the welding current increases grain growth and extends both fusion and heat-affected zones. However, heat input (are length and welding current) must be high enough to give complete penetration welds. Optimum are length of 1.2 mm was found to give good welds with the smallest possible heat affected and fusion zones. Optimum parameters of EB welding process (vacuum, welding current and EB amplitude) were determined. welds prepared by EB welding were found to have finer grain size and less extended fusion and heat-affected zones. Welds prepared by both TIC and EB processes were inspected visually, metallo graphically and by using X-ray radiography. Welds integrity were tested using helium leak and pressure tests. 7 figs

  16. Release of fission products from irradiated aluminide fuel at high temperature

    International Nuclear Information System (INIS)

    Irradiated uranium aluminide fuel plates of 40% U-235 enrichment were heated for the determination of fission products released under flowing helium gas at temperatures up to and higher than the melting point of fuel cladding material. The release of fission products from the fuel plate at temperature below 500 deg. C was found negligible. The first rapid release of fission products was observed with the occurrence of blistering at 561±1 deg. C on the plates. The next release at 585. C might be caused by melting of the cladding material of 6061-Al alloy. The last release of fission product gases was occurred at the eutectic temperature of 640 deg. C of U-Alx. The released material was mostly xenon, but small amounts of iodine and cesium were observed. (author)

  17. Characterization of titanium aluminide alloy components fabricated by additive manufacturing using electron beam melting

    International Nuclear Information System (INIS)

    Intermetallic, γ-TiAl, equiaxed, small-grain (∼2 μm) structures with lamellar γ/α2-Ti3Al colonies with average spacing of 0.6 μm have been fabricated by additive manufacturing using electron beam melting (EBM) of precursor, atomized powder. The residual microindentation (Vickers) hardness (HV) averaged 4.1 GPa, corresponding to a nominal yield strength of ∼1.4 GPa (∼HV/3), and a specific yield strength of 0.37 GPa cm3 g-1 (for a density of 3.76 g cm-3), in contrast to 0.27 GPa cm3 g-1 for EBM-fabricated Ti-6Al-4V components. These results demonstrate the potential to fabricate near net shape and complex titanium aluminide products directly using EBM technology in important aerospace and automotive applications.

  18. Microstructure and oxidation behaviour investigation of rhodium modified aluminide coating deposited on CMSX 4 superalloy.

    Science.gov (United States)

    Zagula-Yavorska, Maryana; Morgiel, Jerzy; Romanowska, Jolanta; Sieniawski, Jan

    2016-03-01

    The CMSX 4 superalloy was coated with rhodium 0.5-μm thick layer and next aluminized by the CVD method. The coating consisted of two layers: the additive and the interdiffusion one. The outward diffusion of nickel from the substrate turned out to be a coating growth dominating factor. The additive layer consists of the β-NiAl phase, whereas the interdiffusion layer consists of the β-NiAl phase with precipitates of σ and μ phases. Rhodium has dissolved in the coating up to the same level in the matrix and in the precipitates. The oxidation test proved that the rhodium modified aluminide coating showed about twice better oxidation resistance than the nonmodified one. PMID:26892917

  19. Microstructural effects on the creep and crack propagation behaviors of γ-Ti aluminide alloy

    International Nuclear Information System (INIS)

    Gamma titanium aluminides class of materials possess several unique physical and mechanical properties. These characteristics can be attractive for specific industrial applications. By applying different heat treatment schedules one can change the microstructural features of this class of materials. In the present investigation, two heat treatment schedules were used to produce two different microstructures, duplex (D) and nearly lamellar (NL) in the cast and HIP'ed Ti-47Al-2W-0.5Si alloy. The tensile strength and creep behavior, in the 700--850 C temperature range, of this alloy have been determined and correlated to the corresponding microstructures. In addition, the fatigue crack propagation behavior in this alloy has been studied at different temperatures. The results on the creep behavior showed that the alloy with nearly lamellar microstructure has a strongly improved creep strength as compared with that of the duplex microstructure

  20. Zirconium influence on microstructure of aluminide coatings deposited on nickel substrate by CVD method

    Indian Academy of Sciences (India)

    Jolanta Romanowska; Maryana Zagula-Yavorska; Jan Sieniawski

    2013-11-01

    Influence of Zr on the microstructure and phase characteristics of aluminide diffusion coatings deposited on the nickel substrate has been investigated in this study. The coatings with and without zirconium were deposited by CVD method. The cross-section chemical composition investigations revealed that during the coatings formation, there is an inward aluminum diffusion and outward nickel diffusion in both types of coatings (with and without zirconium), whereas zirconium is located far below the coating surface, at a depth of ∼17 m, between -NiAl phase and '-Ni3Al phase. XRD examinations showed that -NiAl, -NiAl and '-Ni3Al were the main components of the deposited coatings. -NiAl phase is on the surface of the coatings, whereas -NiAl and '-Ni3Al form deeper parts of the coatings. Zirconium is dissolved in NiAl on the border between -NiAl and '-Ni3Al.

  1. Synthesis of advanced aluminide intermetallic coatings by low-energy Al-ion radiation

    Science.gov (United States)

    Shen, Mingli; Gu, Yan; Zhao, Panpan; Zhu, Shenglong; Wang, Fuhui

    2016-05-01

    Metals that work at high temperatures (for instance, superalloys in gas-turbines) depend on thermally grown oxide (TGO, commonly alumina) to withstand corrosion attack. Nickel Aluminide (NiAl) as one superior alumina TGO former plays an important role in protective coatings for turbine blades in gas-turbine engines used for aircraft propulsion and power generation. Lowering TGO growth rate is essentially favored for offering sustainable protection, especially in thermal barrier coatings (TBC). However, it can only be achieved currently by a strategy of adding the third element (Pt or reactive elements) into NiAl during traditional diffusion- or deposition-based synthesis of the coating. Here we present a highly flexible Al-ion radiation-based synthesis of advanced NiAl coatings, achieving low TGO growth rate without relying on the third element addition. Our results expand the strategy for lowering TGO growth rate and demonstrate potentials for ion radiation in advancing materials synthesis.

  2. The oxidation behavior of aluminide-coated γ'/ δ directional eutectics

    Science.gov (United States)

    Bhedwar, H. C.; Heckel, R. W.; Laughlin, D. E.

    1980-08-01

    The relationship between the process variables and the property of oxidation resistance was investigated for aluminide-coated γ'/δ directional eutectics by the control of the surface composition and the coating microstructure. The oxidation behavior of coated and uncoated substrates was found to belong to three main groups, depending on the surface composition of the coated or uncoated substrate prior to oxidation and irrespective of the manner in which the coating was processed. The coatings with surface composition in Group I formed protective external scales of A12O3; those with surface compositions in Group II formed nonprotective external scales of niobium-rich oxides; those substrates with surface compositions in Group III formed nonprotective external scales of NiO. The oxidation behavior within each group is herein explained in terms of the coating microstructure. Coatings that possessed a single-phase surface layer demonstrated better oxidation resistance than those with a two-phase lamellar morphology.

  3. Pulsed ultrasonic stir welding method

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    A method of performing ultrasonic stir welding uses a welding head assembly to include a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. In the method, the rod is rotated about its longitudinal axis during a welding operation. During the welding operation, a series of on-off ultrasonic pulses are applied to the rod such that they propagate parallel to the rod's longitudinal axis. At least a pulse rate associated with the on-off ultrasonic pulses is controlled.

  4. Diffusion welding multifilament superconductive composites

    Energy Technology Data Exchange (ETDEWEB)

    Witherell, C.E.

    1978-02-27

    Diffusion welding is shown to be a feasible method for joining composites of niobium-titanium superconductor alloy filaments in a pure copper matrix. Good results were repeatedly obtained using 15/sup 0/ scarf joints welded with externally heated tooling and simple uniaxial compression loading in a conventional hydraulic press. Weld cycles of less than one hour total elapsed time were readily attainable. Through proper closed-die design, it was possible to increase welding pressure sufficiently to use relatively low temperatures to coincide with the optimum aging heat treatment of the superconductor alloy. This temperature limitation is important to retain optimal superconductor properties. Confirming measurements of critical current density of welded joints at 4.2/sup 0/K are in progress. In the welded joints made under optimum conditions, there is bonding of all constituents, including superconductor filaments. Weld tooling which effectively contains the relatively fluid matrix, and resists deformation during repeated weld cycles, is essential to the successful application of the diffusion welding process to these composites.

  5. Weld process study for 316L stainless steel weld metal for liquid helium service

    International Nuclear Information System (INIS)

    This study was conducted to determine the effects of welding process choice on the cryogenic properties of 316L stainless steel welds. Six weldments were impact tested down to 77 K and tensile and fracture toughness tested down to 4 K. The best properties obtained were from a GTA weld, followed by GMA welds; SA welds had the poorest properties. This variation in properties was attributed to the cleanliness of the weld metal, which is dependent on the welding process and parameters selected

  6. Spot Welding Parameter Optimization to Improve Weld Characteristics for Dissimilar Metals

    OpenAIRE

    Aravinthan Arumugam; MohdAmizi Nor

    2015-01-01

    Abstract Resistance spot welding is a process which is widely used in the automotive industry to join steel parts of various thicknesses and types. The current practice in the automotive industry in determining the welding schedule which will be used in the welding process is based on welding table or experiences. This however may not be the optimum welding schedule that will give the best spot weld quality. This work concentrates on the parameter optimization when spot welding steels with di...

  7. Effects of surface condition on aqueous corrosion and environmental embrittlement of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Perrin, R.L.; Buchanan, R.A. [Univ. of Tennessee, Knoxville, TN (United States)

    1996-08-01

    Effects of retained high-temperature surface oxides, produced during thermomechanical processing and/or heat treatment, on the aqueous-corrosion and environmental-embrittlement characteristics of Fe{sub 3}Al-based iron aluminides (FA-84, FA-129 and FAL-Mo), a FeAl-based iron aluminide (FA-385), and a disordered low-aluminum Fe-Al alloy (FAPY) were evaluated. All tests were conducted at room temperature in a mild acid-chloride solution. In cyclic-anodic-polarization testing for aqueous-corrosion behavior, the surface conditions examined were: as-received (i.e., with the retained high-temperature oxides), mechanically cleaned and chemically cleaned. For all materials, the polarization tests showed the critical pitting potentials to be significantly lower in the as-received condition than in the mechanically-cleaned and chemically-cleaned conditions. These results indicate detrimental effects of the retained high-temperature oxides in terms of increased susceptibilities to localized corrosion. In 200-hour U-bend stress-corrosion-cracking tests for environmental-embrittlement behavior, conducted at open-circuit corrosion potentials and at a hydrogen-charging potential of {minus}1500 mV (SHE), the above materials (except FA-385) were examined with retained oxides and with mechanically cleaned surfaces. At the open-circuit corrosion potentials, none of the materials in either surface condition underwent cracking. At the hydrogen-charging potential, none of the materials with retained oxides underwent cracking, but FA-84, FA-129 and FAL-Mo in the mechanically cleaned condition did undergo cracking. These results suggest beneficial effects of the retained high-temperature oxides in terms of increased resistance to environmental hydrogen embrittlement.

  8. Evaluation of the Intrinsic and Extrinsic Fracture Behavior of Iron Aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, B.R.

    2001-01-11

    In this paper, we first present the status of our computational modeling study of the thermal expansion coefficient of Fe/Al over a wide range of temperature and evaluate its dependence on selected additives. This will be accomplished by applying an isobaric Monte Carlo technique. The required total energy of the sample will be computed by using a tight-binding (TB) method that allows us to significantly increase the size of the computational data base without reducing the accuracy of the calculations. The parameters of the TB Hamiltonian are fitted to reproduce the band structure obtained by our quantum mechanical full-potential LMTO calculations. The combination of the three methods mentioned above creates an effective approach to the computation of the physical properties of the transition-metal aluminides and it can be extended to alloys with more than two components. At present, we are using a simplified approach for a first-round of results; and as a test of the simplified approach, have obtained excellent agreement with experiment for aluminum. Our previous experimental results showed that, because of their smaller grain size, FA-187 and FA-189 are extrinsically more susceptible to environmental embrittlement than FA-186 under low strain loading condition. To further investigate the grain boundary size effect as related to the susceptibility of hydrogen embrittlement, we conducted comparative finite element modeling simulations of initial intergranular fracture of two iron aluminides (FA186 and FA189) due to hydrogen embrittlement. Sequentially coupled stress and mass diffusion analyses are carried out to determine crack-tip stress state and the extent of hydrogen diffusion at the crack tip region, and a proper failure criteria is then adopted to simulate the intergranular fracture. Good qualitative agreement between the modeling predictions and experimental results is observed.

  9. Nondestructive testing of weldings

    International Nuclear Information System (INIS)

    Today the nondestructive testing of materials with transverse weldings would be often neglect. Because the production of this parts will get more expensive it is interesting to test the parts eg. cans with ultrasound. Within this research program we developed a testing device for automatically testing of materials with transverse weldings, e.g. tubes. Functional characteristics: after putting in the test tube in the testing device the transducer is adjusted automatically to the best adjustment. This takes place with three step motors. The mechanic of adjustments gets its information from an optimal computer. The optimal computer processes the signals, which it gets from the automatic evaluator during the adjustment and stores the optimal adjustment parameters. With an additional equipment on can identify the exact source of error, if the testing device turns out and the repairing of the part can take place very fast. With an appropiate mechanical science the devide is useable in a production line with high flow rate. (orig.)

  10. Welding of Prosthetic Alloys

    OpenAIRE

    Wojciechowska M.; Wołowiec E.; Klimek L.

    2015-01-01

    This paper presents the techniques of joining metal denture elements, used in prosthetic dentistry: the traditional soldering technique with a gas burner and a new technique of welding with a laser beam; the aim of the study was to make a comparative assessment of the quality of the joints in view of the possibility of applying them in prosthetic structures. Fractographic examinations were conducted along with tensile strength and impact strength tests, and the quality of the joints was asses...

  11. Tubing weld cracking test

    International Nuclear Information System (INIS)

    A tubing weld cracking (TWC) test was developed for applications involving advanced austenitic alloys (such as modified 800H and 310HCbN). Compared to the Finger hot cracking test, the TWC test shows an enhanced ability to evaluate the crack sensitivity of tubing materials. The TWC test can evaluate the cracking tendency of base as well as filter materials. Thus, it is a useful tool for tubing suppliers, filler metal producers and fabricators

  12. Steels and welding nuclear

    International Nuclear Information System (INIS)

    This ENEA Data-Base regards mechanical properties, chemical composition and heat treatments of nuclear pressure vessel materials: type A533-B, A302-B, A508 steel plates and forgings, submerged arc welds and HAZ before and after nuclear irradiation. Irradiation experiments were generally performed in high flux material test reactors. Data were collected from international available literature about water nuclear reactors pressure vessel materials embrittlement

  13. Characterisation of hydrocarbonaceous overlayers important in metal-catalysed selective hydrogenation reactions

    Energy Technology Data Exchange (ETDEWEB)

    Lennon, David; Warringham, Robbie [School of Chemistry, Joseph Black Building, University of Glasgow, Glasgow G12 8QQ (United Kingdom); Guidi, Tatiana [ISIS Facility, STFC Rutherford Appleton Laboratory, Chilton, Didcot, Oxfordshire OX11 0QX (United Kingdom); Parker, Stewart F., E-mail: stewart.parker@stfc.ac.uk [ISIS Facility, STFC Rutherford Appleton Laboratory, Chilton, Didcot, Oxfordshire OX11 0QX (United Kingdom)

    2013-12-12

    Highlights: • Inelastic neutron scattering spectroscopy of a commercial dehydrogenation catalyst. • The overlayer present on the catalyst is predominantly aliphatic. • A population of strongly hydrogen bonded hydroxyls is also present. - Abstract: The hydrogenation of alkynes to alkenes over supported metal catalysts is an important industrial process and it has been shown that hydrocarbonaceous overlayers are important in controlling selectivity profiles of metal-catalysed hydrogenation reactions. As a model system, we have selected propyne hydrogenation over a commercial Pd(5%)/Al{sub 2}O{sub 3} catalyst. Inelastic neutron scattering studies show that the C–H stretching mode ranges from 2850 to 3063 cm{sup −1}, indicating the mostly aliphatic nature of the overlayer and this is supported by the quantification of the carbon and hydrogen on the surface. There is also a population of strongly hydrogen-bonded hydroxyls, their presence would indicate that the overlayer probably contains some oxygen functionality. There is little evidence for any olefinic or aromatic species. This is distinctly different from the hydrogen-poor overlayers that are deposited on Ni/Al{sub 2}O{sub 3} catalysts during methane reforming.

  14. Information Exchange rather than Topology Awareness: Cooperation between P2P Overlay and Traffic Engineering

    Directory of Open Access Journals (Sweden)

    Jia Zhao

    2014-01-01

    Full Text Available Solutions to the routing strategic conflict between noncooperative P2P overlay and ISP underlay go separate ways: hyperselfishness and cooperation. Unpredictable (possibly adverse impact of the hyperselfish topology awareness, which is adopted in both overlay routing and traffic engineering, has not been sufficiently studied in the literature. Topology-related information exchange in a cooperatively efficient way should be highlighted to alleviate the cross-layer conflict. In this paper, we first illustrate the hyperselfish weakness with two dynamic noncooperative game models in which hyperselfish overlay or underlay has to accept a suboptimal profit. Then we build a synergistic cost-saving (SC game model to reduce the negative effects of noncooperation. In the SC model, through information exchange, that is, the classified path-delay metrics for P2P overlay and peer locations for underlay, P2P overlay selects proximity as well as saving traffic transit cost for underlay, and ISP underlay adjusts routing to optimize network cost as well as indicating short delay paths for P2P. Simulations based on the real and generated topologies validate cost improvement by SC model and find a proper remote threshold value to limit P2P traffic from remote area, cross-AS, or cross-ISP.

  15. In die mask overlay control for 14nm double-patterning lithography

    Science.gov (United States)

    Chou, William; Cheng, James; Tseng, Alex C. P.; Wu, J. K.; Chang, Chin Kuei; Cheng, Jeffrey; Lee, Adder; Huang, Chain Ting; Peng, N. T.; Hsu, Simon C. C.; Yu, Chun Chi; Lu, Colbert; Yu, Julia; Craig, Peter; Pollock, Chuck; Ham, Young; McMurran, Jeff

    2015-10-01

    According to the ITRS roadmap, semiconductor industry drives the 193nm lithography to its limits, using techniques like Double Pattern Technology (DPT), Source Mask Optimization (SMO) and Inverse Lithography Technology (ILT). In terms of considering the photomask metrology, full in-die measurement capability is required for registration and overlay control with challenging specifications for repeatability and accuracy. Double patterning using 193nm immersion lithography has been adapted as the solution to enable 14nm technology nodes. The overlay control is one of the key figures for the successful realization of this technology. In addition to the various error contributions from the wafer scanner, the reticles play an important role in terms of considering lithographic process contributed errors. Accurate pattern placement of the features on reticles with a registration error below 4nm is mandatory to keep overall photomask contributions to overlay of sub 20nm logic within the allowed error budget. In this paper, we show in-die registration errors using 14nm DPT product masks, by measuring in-die overlay patterns comparing with regular registration patterns. The mask measurements are used to obtain an accurate model to predict mask contribution on wafer overlay of double patterning technology.

  16. A Measurement Study of the Structured Overlay Network in P2P File-Sharing Systems

    Directory of Open Access Journals (Sweden)

    Mo Zhou

    2007-01-01

    Full Text Available The architecture of P2P file-sharing applications has been developing to meet the needs of large scale demands. The structured overlay network, also known as DHT, has been used in these applications to improve the scalability, and robustness of the system, and to make it free from single-point failure. We believe that the measurement study of the overlay network used in the real file-sharing P2P systems can provide guidance for the designing of such systems, and improve the performance of the system. In this paper, we perform the measurement in two different aspects. First, a modified client is designed to provide view to the overlay network from a single-user vision. Second, the instances of crawler programs deployed in many nodes managed to crawl the user information of the overlay network as much as possible. We also find a vulnerability in the overlay network, combined with the character of the DNS service, a more serious DDoS attack can be launched.

  17. Implementation and benefits of advanced process control for lithography CD and overlay

    Science.gov (United States)

    Zavyalova, Lena; Fu, Chong-Cheng; Seligman, Gary S.; Tapp, Perry A.; Pol, Victor

    2003-05-01

    Due to the rapidly reduced imaging process windows and increasingly stingent device overlay requirements, sub-130 nm lithography processes are more severely impacted than ever by systamic fault. Limits on critical dimensions (CD) and overlay capability further challenge the operational effectiveness of a mix-and-match environment using multiple lithography tools, as such mode additionally consumes the available error budgets. Therefore, a focus on advanced process control (APC) methodologies is key to gaining control in the lithographic modules for critical device levels, which in turn translates to accelerated yield learning, achieving time-to-market lead, and ultimately a higher return on investment. This paper describes the implementation and unique challenges of a closed-loop CD and overlay control solution in high voume manufacturing of leading edge devices. A particular emphasis has been placed on developing a flexible APC application capable of managing a wide range of control aspects such as process and tool drifts, single and multiple lot excursions, referential overlay control, 'special lot' handling, advanced model hierarchy, and automatic model seeding. Specific integration cases, including the multiple-reticle complementary phase shift lithography process, are discussed. A continuous improvement in the overlay and CD Cpk performance as well as the rework rate has been observed through the implementation of this system, and the results are studied.

  18. Performance polymeric concrete with synthetic fiber reinforcement against reflective cracking in rigid pavement overlay

    International Nuclear Information System (INIS)

    Cement concrete pavements are used for heavy traffic loads throughout the world owing to its better and economical performance. Placing of a concrete overlay on the existing pavement is the most prevalent rehabilitating method for such pavements, however, the problem associated with the newly placed overlay is the occurrence of reflective cracking. This paper presents an assessment of the performance of polymeric concrete with synthetic fiber reinforcement against reflective cracking in an overlay system. The performance of polymeric concrete with synthetic fibers as an overlay material is measured in terms of the load-deflection, strain-deflection and load-strain behavior of beams of the polymeric concrete. For this purpose, five types of beams having different number of fiber wires and position are tested for flexure strength. Deflection/strains for each increment of load are recorded. In addition, cubes of plain concrete and of concrete with synthetic fiber needles were tested after 7 and 28 days for compressive strengths. Finite element models in ANSYS software for the beams have also been developed. Beams with greater number of longitudinal fiber wires displayed relatively better performance against deflection whilst beams with synthetic fiber needles showed better performance against strains. Thus, polymeric concrete overlay with fiber reinforcement will serve relatively better against occurrence of reflective cracking. (author)

  19. Desarrollo de sistemas y servicios de información sobre redes overlay peer-to-peer

    OpenAIRE

    Muñoz Gea, Juan Pedro

    2011-01-01

    [SPA] Una red overlay es una red virtual de nodos y enlaces lógicos construida sobre la red Internet. Por lo tanto, las redes overlay se pueden ver como una capa intermedia situad entre los protocolos básicos de Internet y el nivel de aplicación. Para entender por qué las redes overlay son importantes y el papel que desempeñan, merece la pena considerar las distintas razones que han motivado su aparición. En primer lugar, las redes overlay pueden utilizarse para soportar los requisitos especi...

  20. Study on the rupture characteristics of the overlaying soil with soft interlayer due to fault bedrock dislocation

    Institute of Scientific and Technical Information of China (English)

    ZHAO Lei; LI Xiao-jun; HUO Da

    2006-01-01

    In this paper, the rupture characteristics of the overlaying soil with soft interlayer were studied by plane-strain finite element method. From the results, it can be shown that the existence of soft layer separates rupture process of the overlaying soil into two phases. The depth of a buried soft interlayer will influence the rupture process and the rupture range of the overlaying soil. The deeply buried soft interlayer would bring about a wider range of surface failure. In addition, the thickness of the soft layer also has effect on the rupture process and rupture range of the overlaying soil.

  1. Method of welding nuclear reactor fuel assemblies

    International Nuclear Information System (INIS)

    Disclosed is a method of welding tabs projecting outwardly from grip straps in a fuel assembly grid to a control rod guide thimble positioned in a cell in the grid including providing a weld guide having openings therein which receive dimples on the strap when the weld guide is placed in a cell adjacent to the cell containing the control rod guide thimble. The weld guide includes an opening which falls into alignment with a tab so that when a welding gun electrode is placed through the opening and into contact with a tab, the other electrode is automatically centered on its tab thus permitting accurate spot welding of the parts. To make a second spot weld on the same tab but at a point outwardly from the first spot weld, a second weld guide having an opening therein displaced a greater distance from a reference point on the weld guide, is placed in the same cell and the welding process repeated

  2. Microstructure and mechanical properties of Al/Fe-aluminide in-situ composite prepared by reactive stir casting route

    International Nuclear Information System (INIS)

    Iron aluminide particulate reinforced aluminium composites were prepared by a simple liquid metal stir casting route. The particulate intermetallic reinforcements were formed by in-situ reaction between molten aluminium and a rotating mild steel stirrer at 800 °C. X-ray diffraction studies were carried out to identify the types of iron aluminide particulates present in the as cast composite. Compositional variations of the composite samples were estimated with the aid of energy dispersive spectroscopy. The microstructural features of the composite were studied with respect to different heat treatment schedules and deformation conditions. Microhardness and nanoindentation measurements were also carried out to assess the micromechanical behaviour e.g., hardness and elastic modulus in micrometric length scale of the composite samples. Tensile tests and fractographic analysis were performed to estimate the mechanical properties and determine the mode of failure of the samples. The microstructure and mechanical properties of the composite samples were correlated and discussed

  3. Synthesis of iron aluminide-Al{sub 2}O{sub 3} composites by in-situ displacement reactions

    Energy Technology Data Exchange (ETDEWEB)

    Subramanian, R.; McKamey, C.G.; Buck, L.R.; Schneibel, J.H.

    1997-09-01

    Composites consisting of an iron aluminide matrix with ceramic particle reinforcements, such as alumina, could improve the high temperature strength without compromising the oxidation resistance. In this paper, the feasibility of processing Fe-Al alloy/Al{sub 2}O{sub 3} composites by an in-situ displacement reaction between Fe-40 at.% Al and iron oxide, Fe{sub 2}O{sub 3}, is investigated. Simple powder metallurgical processing was performed without resorting to an externally applied pressures or deformations during the high temperature processing step. The microstructural features of the composites are rationalized based on results from diffusion couples. Preliminary mechanical properties such as fracture toughness, yield strength and hardness are determined and compared with the values obtained for monolithic iron aluminide - Fe-28 at.% Al. Results suggest that a significant improvement in the properties is needed and further avenues for modifications, such as changes in the interface strength and externally applied forces during processing, are suggested.

  4. The obtainment of highly concentrated uranium pellets for plate type (MTR) fuel by dispersion of uranium aluminides in aluminium

    International Nuclear Information System (INIS)

    The use of the intermetallic UAl3 for manufacturing plate type MTR fuel with 20% U235 enriched uranium and a density of about 20 kg/m3 is analyzed. The technique used is the dispersion of UAl3 particles in aluminium powder. The obtainment of the UAl3 intermetallic was performed by fusion in an induction furnace in an atmosphere of argon at a pressure of 0.7 BAR (400 mm) using an alumina melting pot. To make the aluminide powder and attain the wished granulometry a cutting and a rotating crusher were used. Aluminide powders of different granulometries and different pressures of compactation were analyzed. In each case the densities were measured. The compacts were colaminated with the 'Picture Frame' technique at temperatures of 490 and 0 deg C with excellent results from the manufacturing view point. (M.E.L.)

  5. Hydrogen permeation rate reduction by post-oxidation of aluminide coatings on DIN 1.4914 martensitic steel (MANET)

    International Nuclear Information System (INIS)

    In a previous work, it has been shown that lower aluminium content aluminide, having the same permeation rate reduction as the higher aluminium content, exhibited a lower hardness and greater ductility and therefore greater crack resistance than the higher aluminium content. In this work we combine this characteristic with a post-oxidation to obtain a further deuterium permeation reduction. The post-oxidation was performed in air at 1023 K for 15 h and at 1223 K for 10 h and 1 h. The maximum deuterium permeation rate reduction obtained is very moderate (maximum of a factor 500 for 1 h at 1223 K) as compared to that of the non-oxidised aluminide specimen (two orders of magnitude) and is constant in the temperature range studied (573-800 K). This method has the technological appeal of using air rather than the controlled environment used by other authors. (orig.)

  6. Microstructure and mechanical properties of Al/Fe-aluminide in-situ composite prepared by reactive stir casting route

    Energy Technology Data Exchange (ETDEWEB)

    Chatterjee, Subhranshu [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah-711 103 (India); Sinha, Arijit [School of Materials Science and Engineering, Bengal Engineering and Science University. Shibpur, Howrah-711 103 (India); Das, Debdulal; Ghosh, Sumit [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah-711 103 (India); Basumallick, Amitava, E-mail: abasumallick@metal.becs.ac.in [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah-711 103 (India)

    2013-08-20

    Iron aluminide particulate reinforced aluminium composites were prepared by a simple liquid metal stir casting route. The particulate intermetallic reinforcements were formed by in-situ reaction between molten aluminium and a rotating mild steel stirrer at 800 °C. X-ray diffraction studies were carried out to identify the types of iron aluminide particulates present in the as cast composite. Compositional variations of the composite samples were estimated with the aid of energy dispersive spectroscopy. The microstructural features of the composite were studied with respect to different heat treatment schedules and deformation conditions. Microhardness and nanoindentation measurements were also carried out to assess the micromechanical behaviour e.g., hardness and elastic modulus in micrometric length scale of the composite samples. Tensile tests and fractographic analysis were performed to estimate the mechanical properties and determine the mode of failure of the samples. The microstructure and mechanical properties of the composite samples were correlated and discussed.

  7. Welding of carbon steel vessels without post weld heat treatment

    International Nuclear Information System (INIS)

    The methods available for the repair welding of carbon steel vessels without post weld heat treatment and with particular reference to service in a sour environment have been reviewed. All the available techniques have the common aim of providing adequate properties in the weld metal and heat affected zone without the need for a full post weld stress relief. The heat that is required to provide the necessary metallurgical changes comes, therefore, from an alternate source. The two sources used are heat from suitably placed subsequent weld passes or from localized external heat sources. The technique presently being used by Ontario Hydro to repair vessels subject to sour service utilizes both a high preheat and a welding technique which is designed to temper the heat affected zone formed in the base material by the first weld pass. This technique is an improvement over the 'half bead' techniques given in the ASME X1 code and has been shown to be capable of reducing the hardness of the heat affected zone to an acceptable level. Certain recommendations have been made which could improve control of the technique presently used by Ontario Hydro and provide measurable parameters between procedural tests and the actual weld repairs

  8. Comparison Between Keyhole Weld Model and Laser Welding Experiments

    Energy Technology Data Exchange (ETDEWEB)

    Wood, B C; Palmer, T A; Elmer, J W

    2002-09-23

    A series of laser welds were performed using a high-power diode-pumped continuous-wave Nd:YAG laser welder. In a previous study, the experimental results of those welds were examined, and the effects that changes in incident power and various welding parameters had on weld geometry were investigated. In this report, the fusion zones of the laser welds are compared with those predicted from a laser keyhole weld simulation model for stainless steels (304L and 21-6-9), vanadium, and tantalum. The calculated keyhole depths for the vanadium and 304L stainless steel samples fit the experimental data to within acceptable error, demonstrating the predictive power of numerical simulation for welds in these two materials. Calculations for the tantalum and 21-6-9 stainless steel were a poorer match to the experimental values. Accuracy in materials properties proved extremely important in predicting weld behavior, as minor changes in certain properties had a significant effect on calculated keyhole depth. For each of the materials tested, the correlation between simulated and experimental keyhole depths deviated as the laser power was increased. Using the model as a simulation tool, we conclude that the optical absorptivity of the material is the most influential factor in determining the keyhole depth. Future work will be performed to further investigate these effects and to develop a better match between the model and the experimental results for 21-6-9 stainless steel and tantalum.

  9. Effect of sulfur on weld geometry in pulsed laser welds

    International Nuclear Information System (INIS)

    The primary goal of the present study was to determine whether compositional differences in a surface active element in austenitic stainless steel can alter the geometry of pulsed laser welds. Clearly, much less time is available during pulse laser welding for convection cells to form and influence heat transfer. A two-dimensional heat-transfer code has been developed for pulsed Nd:YAG laser welding that only incorporates heat transfer by conduction for the molten metal. For fluences that do not result in significant evaporation, this code generally yields good predictions of weld geometries, if appropriate corrections are made for surface absorptivity. At higher fluences, significant differences are found between predicted and observed weld pool shapes. This study is a portion of a larger program to determine the causes of these differences. Earlier work has produced direct experimental evidence that convection cells can develop during pulsed laser welding. However, experimental evidence that convection is present during welding is not sufficient to indicate whether convection is a dominant heat transfer mechanism. More recently, modeling of transient two-dimensional Marangoni flow in a pulsed laser weld pool was attempted

  10. Welding advances in power plant construction. Orbital TIG welding

    Energy Technology Data Exchange (ETDEWEB)

    Taylor, T. (Babcock and Wilcox Ltd., Renfrew (UK))

    1984-09-01

    The second in a series of articles outlining areas in which modern welding technology has been applied to the production of components for the power industry. The experience gained in the manufacture of AGR boilers led to work on the development of mechanised orbital TIG welding. Some of this development work, carried out for both fossil fired and nuclear powered stations, is detailed.

  11. Gas Metal Arc Welding. Welding Module 5. Instructor's Guide.

    Science.gov (United States)

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching an eight-unit module in gas metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety and testing, gas metal arc…

  12. Effects of cutting angle, edge preparation, and nano-structured coating on milling performance of a gamma titanium aluminide

    OpenAIRE

    Settineri, Luca; Priarone, Paolo Claudio

    2012-01-01

    Gamma titanium aluminides are intermetallic alloys. Recently, they have been evaluated as important contenders for structural applications in the automotive and aerospace sectors. This is due to their excellent high-temperature performances and their significantly lower density compared to Nickel-based superalloys. In this paper, an analysis of machinability of a gamma TiAl obtained via an electron beam melting (EBM) process is presented. The effects of tool geometry modifications, in terms o...

  13. Orbital TIG (GTAW) welding for highest weld joint quality requirements

    International Nuclear Information System (INIS)

    Due to its many advantages orbital TIG (GTAW) welding has become the major standard for mechanised tube and pipe weldings in various industries such as: Semiconductor, food and beverage, dairy and brewery, chemical and bio-/pharmaceutical industry, vessel construction, aerospace, offshore and shipbuilding, heat-exchanger, fossil and nuclear power generation. Today's state-of-the-art technology allows orbital weldings of tubes, pipes, fittings or similar parts from 2,3 mm O.D. up to unlimited sizes (including flat plate). Wall thicknesses from 0,3 mm to 175 mm (narrow groove) can easily be accommodated. For difficult applications like inbore weldings, valve seat repairs or video-controlled remote welds, special equipment can be provided or individually manufactured on customer's demand. (orig.)

  14. Experimental determination of the critical welding speed in high speed MAG welding

    Institute of Scientific and Technical Information of China (English)

    Hu Zhikun; Wu Chuansong

    2008-01-01

    In high speed MAG welding process, some weld formation defects may be encountered. To get good weld quality, the critical welding speed beyond which humping or undercutting weld bead can occur must be known for different conditions. In this research, high speed MAG welding tests were carried out to check out the effects of different factors on the critical welding speed. Through observing the weld bead profiles and the macrographs of the transverse sections of MAG welds, the occurrence tendency of humping weld was analyzed, and the values of critical welding speed were determined under different levels of welding current or voltage, and the effect of shielding gas compositions on the critical welding speed was also investigated.

  15. A control system for uniform bead in fillet arc welding on tack welds

    International Nuclear Information System (INIS)

    Positioning a workpiece accurately and preventing weld distortion, tack welding is often adopted before main welding in the construction of welded structures. However, this tack weld deteriorates the final weld bead profile, so that the grinding process is usually performed for a uniform weld bead profile. In this study, a control system for uniform weld bead is proposed for the fillet arc welding on tack welds. The system consists of GMA welding machine, torch manipulator, laser vision sensor for measuring the tack weld size and the database for optimal welding conditions. Experiments have been performed for constructing the database and for evaluating the control capability of the system. It has been shown that the system has the capability to smooth the bead at the high level of quality

  16. Effects of Fusion Tack Welds on Self-Reacting Friction Stir Welds

    Science.gov (United States)

    Nunes, A. C., Jr.; Pendleton, M. L.; Brooke, S. A.; Russell, C. K.

    2012-01-01

    In order to know whether fusion tack welds would affect the strength of self-reacting friction stir seam welds in 2195-T87 aluminum alloy, the fracture stresses of 144 tensile test coupons cut from 24 welded panels containing segments of friction stir welds were measured. Each of the panels was welded under unique processing conditions. A measure of the effect of the tack welds for each panel was devised. An analysis of the measures of the tack weld effect supported the hypothesis that fusion tack welds do not affect the strength of self-reacting friction stir welds to a 5% level of confidence.

  17. Alloying effects on hydrogen permeability of V without catalytic Pd overlayer

    Energy Technology Data Exchange (ETDEWEB)

    Nakamura, Y.; Yukawa, H.; Suzuki, A. [Department of Materials Science and Engineering, Graduate School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya, Aichi 464-8603 (Japan); Nambu, T. [Department of Materials Science and Engineering, Suzuka National College of Technology, Shiroko-cho, Suzuka, Mie 510-0294 (Japan); Matsumoto, Y. [Department of Mechanical Engineering, Oita National College of Technology, Maki, Oita 870-0152 (Japan); Murata, Y. [Department of Materials Science and Engineering, Graduate School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya, Aichi 464-8603 (Japan)

    2015-10-05

    Highlights: • Air–treated V–based alloy membranes without catalytic Pd overlayer are found to possess excellent hydrogen permeability. • They also exhibit good durability at high temperature. • Alloying effects are discussed in view of the new description of hydrogen permeation based on hydrogen chemical potential. - Abstract: Hydrogen permeability of air–treated V–based alloy membranes without Pd coating have been investigated. The diffusion–limiting hydrogen permeation reaction takes place even without catalytic Pd overlayer on the surface. It is shown that pure V and its alloy membranes without Pd overlayer possess excellent hydrogen permeability and good durability at high temperature. The new description of hydrogen permeation based on hydrogen chemical potential has been applied and the hydrogen flux is analyzed in terms of the mobility of hydrogen atom and the PCT factor, f{sub PCT}.

  18. Effects of indium and tin overlayers on the photoluminescence spectrum of mercuric iodide

    International Nuclear Information System (INIS)

    Mercuric iodide (HgI2 ) crystals with semitransparent metal overlayers of indium and tin were characterized using low-temperature photoluminescence (PL) spectroscopy. The PL spectra were found to differ for points beneath the thin metal overlayers and points that were masked off during each deposition. The photoluminescence data were compared with PL measurements taken on HgI2 photodetectors with indium-tin-oxide (ITO) entrance electrodes. The similarities of the spectra for the HgI2 samples with In, Sn, and ITO conducting overlayers indicate that the regions in the ITO-contacted photodetectors with relatively poor photoresponses are associated with the interaction of indium or tin with the mercuric iodide substrate

  19. Effects of indium and tin overlayers on the photoluminescence spectrum of mercuric iodide

    Energy Technology Data Exchange (ETDEWEB)

    James, R.B. (Advanced Materials Research Division, Sandia National Laboratories, Livermore, California 94550 (USA)); Bao, X.J.; Schlesinger, T.E. (Department of Electrical and Computer Engineering, Carnegie Mellon University, Pittsburgh, Pennsylvania 15213 (USA)); Ortale, C.; Cheng, A.Y. (EG G Energy Measurements, Inc., Santa Barbara Operations, Goleta, California 93116 (USA))

    1990-03-01

    Mercuric iodide (HgI{sub 2} ) crystals with semitransparent metal overlayers of indium and tin were characterized using low-temperature photoluminescence (PL) spectroscopy. The PL spectra were found to differ for points beneath the thin metal overlayers and points that were masked off during each deposition. The photoluminescence data were compared with PL measurements taken on HgI{sub 2} photodetectors with indium-tin-oxide (ITO) entrance electrodes. The similarities of the spectra for the HgI{sub 2} samples with In, Sn, and ITO conducting overlayers indicate that the regions in the ITO-contacted photodetectors with relatively poor photoresponses are associated with the interaction of indium or tin with the mercuric iodide substrate.

  20. Effects of indium and tin overlayers on the photoluminescence spectrum of mercuric iodide

    Science.gov (United States)

    James, R. B.; Bao, X. J.; Schlesinger, T. E.; Ortale, C.; Cheng, A. Y.

    1990-03-01

    Mercuric iodide (HgI2 ) crystals with semitransparent metal overlayers of indium and tin were characterized using low-temperature photoluminescence (PL) spectroscopy. The PL spectra were found to differ for points beneath the thin metal overlayers and points that were masked off during each deposition. The photoluminescence data were compared with PL measurements taken on HgI2 photodetectors with indium-tin-oxide (ITO) entrance electrodes. The similarities of the spectra for the HgI2 samples with In, Sn, and ITO conducting overlayers indicate that the regions in the ITO-contacted photodetectors with relatively poor photoresponses are associated with the interaction of indium or tin with the mercuric iodide substrate.