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Sample records for aluminide weld overlays

  1. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    The hot and cold cracking tendencies of some early iron aluminide alloy compositions have limited their use in applications where good weldability is required. Using hot crack testing techniques invented at ORNL, and experimental determinations of preheat and postweld heat treatment needed to avoid cold cracking, we have developed iron aluminide filler metal compositions which can be successfully used to weld overlay clad various substrate materials, including 9Cr-1Mo steel, 2-1/4Cr-1Mo steel, and 300-series austenitic stainless steels. Dilution must be carefully controlled to avoid crack-sensitive deposit compositions. The technique used to produce the current filler metal compositions is aspiration-casting, i.e. drawing the liquid from the melt into glass rods. Future development efforts will involve fabrication of composite wires of similar compositions to permit mechanized gas tungsten arc (GTA) and/or gas metal arc (GMA) welding.

  2. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    The author has established a range of compositions for these alloys within which hot cracking resistance is very good, and within which cold cracking can be avoided in many instances by careful control of welding conditions, particularly preheat and postweld heat treatment. For example, crack-free butt welds have been produced for the first time in 12-mm thick wrought Fe{sub 3}Al plate. Cold cracking, however, still remains an issue in many cases. The author has developed a commercial source for composite weld filler metals spanning a wide range of achievable aluminum levels, and are pursuing the application of these filler metals in a variety of industrial environments. Welding techniques have been developed for both the gas tungsten arc and gas metal arc processes, and preliminary work has been done to utilize the wire arc process for coating of boiler tubes. Clad specimens have been prepared for environmental testing in-house, and a number of components have been modified and placed in service in operating kraft recovery boilers. In collaboration with a commercial producer of spiral weld overlay tubing, the author is attempting to utilize the new filler metals for this novel application.

  3. Iron aluminide weld overlay coatings for boiler tube protection in coal-fired low NOx boilers

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    Banovic, S.W.; DuPont, J.N.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

    1997-12-01

    Iron aluminide weld overlay coatings are currently being considered for enhanced sulfidation resistance in coal-fired low NO{sub x} boilers. The use of these materials is currently limited due to hydrogen cracking susceptibility, which generally increases with an increase in aluminum concentration of the deposit. The overall objective of this program is to attain an optimum aluminum content with good weldability and improved sulfidation resistance with respect to conventional materials presently in use. Research has been initiated using Gas Tungsten Arc Welding (GTAW) in order to achieve this end. Under different sets of GTAW parameters (wire feed speed, current), both single and multiple pass overlays were produced. Characterization of all weldments was conducted using light optical microscopy, scanning electron microscopy, and electron probe microanalysis. Resultant deposits exhibited a wide range of aluminum contents (5--43 wt%). It was found that the GTAW overlays with aluminum contents above {approximately}10 wt% resulted in cracked coatings. Preliminary corrosion experiments of 5 to 10 wt% Al cast alloys in relatively simple H{sub 2}/H{sub 2}S gas mixtures exhibited corrosion rates lower than 304 stainless steel.

  4. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    Energy Technology Data Exchange (ETDEWEB)

    DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  5. Welding and Joining of Titanium Aluminides

    Directory of Open Access Journals (Sweden)

    Jian Cao

    2014-06-01

    Full Text Available Welding and joining of titanium aluminides is the key to making them more attractive in industrial fields. The purpose of this review is to provide a comprehensive overview of recent progress in welding and joining of titanium aluminides, as well as to introduce current research and application. The possible methods available for titanium aluminides involve brazing, diffusion bonding, fusion welding, friction welding and reactive joining. Of the numerous methods, solid-state diffusion bonding and vacuum brazing have been most heavily investigated for producing reliable joints. The current state of understanding and development of every welding and joining method for titanium aluminides is addressed respectively. The focus is on the fundamental understanding of microstructure characteristics and processing–microstructure–property relationships in the welding and joining of titanium aluminides to themselves and to other materials.

  6. Electron Beam Welding to Join Gamma Titanium Aluminide Articles

    Science.gov (United States)

    Kelly, Thomas Joseph (Inventor)

    2008-01-01

    A method is provided for welding two gamma titanium aluminide articles together. The method includes preheating the two articles to a welding temperature of from about 1700 F to about 2100 F, thereafter electron beam welding the two articles together at the welding temperature and in a welding vacuum to form a welded structure, and thereafter annealing the welded structure at an annealing temperature of from about 1800 F to about 2200 F, to form a joined structure.

  7. Robotic weld overlay coatings for erosion control

    Science.gov (United States)

    The erosion of materials by the impact of solid particles has received increasing attention during the past twenty years. Recently, research has been initiated with the event of advanced coal conversion processes in which erosion plays an important role. The resulting damage, termed Solid Particle Erosion (SPE), is of concern primarily because of the significantly increased operating costs which result in material failures. Reduced power plant efficiency due to solid particle erosion of boiler tubes and waterfalls has led to various methods to combat SPE. One method is to apply coatings to the components subjected to erosive environments. Protective weld overlay coatings are particularly advantageous in terms of coating quality. The weld overlay coatings are essentially immune to spallation due to a strong metallurgical bond with the substrate material. By using powder mixtures, multiple alloys can be mixed in order to achieve the best performance in an erosive environment. However, a review of the literature revealed a lack of information on weld overlay coating performance in erosive environments which makes the selection of weld overlay alloys a difficult task. The objective of this project is to determine the effects of weld overlay coating composition and microstructure on erosion resistance. These results will lead to a better understanding of erosion mitigation in CFB's.

  8. Solidification paths in modified Inconel 625 weld overlay material

    DEFF Research Database (Denmark)

    Chandrasekaran, Karthik; Tiedje, Niels Skat; Hald, John

    2009-01-01

    Inconel 625 is commonly used for overlay welding to protect the base metal against high temperature corrosion. The efficiency of corrosion protection depends on effective mixing of the overlay weld with the base metal and the subsequent segregation of alloy elements during solidification...

  9. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  10. Filler metal alloy for welding cast nickel aluminide alloys

    Science.gov (United States)

    Santella, M.L.; Sikka, V.K.

    1998-03-10

    A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

  11. Filler metal alloy for welding cast nickel aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    Santella, Michael L. (Knoxville, TN); Sikka, Vinod K. (Oak Ridge, TN)

    1998-01-01

    A filler metal alloy used as a filler for welding east nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and east in copper chill molds.

  12. Trends in Development of Weld Overlaying During The 21ST Century

    Directory of Open Access Journals (Sweden)

    Nikolov Mitko

    2014-08-01

    Full Text Available The present article discusses the trends in the development of welding and weld overlaying on the threshold of the new millennium and during it. It presents the trends in the production of welding materials for welding and weld overlaying in industrially developed and developing countries. The structure of welding methods is also shown, giving priority to its development until 2020.

  13. Research on overlaying welding rod of high hardness maraging steel

    Institute of Scientific and Technical Information of China (English)

    PAN Yong-ming; CHEN Shao-wei

    2006-01-01

    The development of new maraging steel overlaying welding rod,which contains Co,Mo,W and V alloy,solved the problems of poor homogeneity of hardness and mechanical process, prolonged the service life of wear-resistant components and increased the productive efficiency of repairing,greatly benefiting the national economy.

  14. MICROSTRUCTURES AND OXIDATION RESISTANCE OF Fe3Al WELD OVERLAY

    Institute of Scientific and Technical Information of China (English)

    X.G.Min; X.Q.Yu; Y.S.Sun; J.R.Sun

    2001-01-01

    Using the Fe3Al electrode through manual arc surfacing (MAS),Fe3Al coatings havebeen deposited on the stainless steel substrate.The microstructures,hardness andoxidation resistance of the weld overlay have been investigated.The results show thatcrack-free overlays can be obtained when pre-heating of the substrate at 500℃ andpostweld heat treatment at 700℃ were used.Elements of Al,Cr,Ni etc.transferredbetween the substrate and the overlay,but this does not influence the microhardnessof the substrate and the Fe3Al overlay.Oxidation tests show that the Fe3Al overlayshave excellent oxidation resistance in comparison with the stainless steel substrate at800℃ and 900℃.

  15. Ultrasonic Evaluation of Two Dissimilar Metal Weld Overlay Specimens

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cinson, Anthony D.; Prowant, Matthew S.; Moran, Traci L.; Anderson, Michael T.

    2012-06-30

    Two dissimilar metal weld (DMW) pipe-to-nozzle specimens were implanted with thermal fatigue cracks in the 13% to 90% through-wall depth range. The specimens were ultrasonically evaluated with phased-array probes having center frequencies of 0.8, 1.0, 1.5, and 2.0 megahertz (MHz). An Alloy 82/182 weld overlay (WOL) was applied and the specimens were ultrasonically re-evaluated for flaw detection and characterization. The Post-WOL flaw depths were approximately 10% to 56% through-wall. This study has shown the effectiveness of ultrasonic examinations of Alloy 82/182 overlaid DMW specimens. Phased-array probes with center frequency in the 0.8- to 1.0-MHz range provide a strong coherent signal but the greater ultrasonic wavelength and larger beam spot size prevent the reliable detection of small flaws. These small flaws had nominal through-wall depths of less than 15% and length in the 50-60 mm (2-2.4 in.) range. Flaws in the 19% and greater through-wall depth range were readily detected with all four probes. At the higher frequencies, the reflected signals are less coherent but still provide adequate signal for flaw detection and characterization. A single inspection at 2.0 MHz could provide adequate detection and sizing information but a supplemental inspection at 1.0 or 1.5 MHz is recommended.

  16. Field application of phased array ultrasonic testing for structural weld overlay on dissimilar welds of pressurizer nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hoi; Kim, Yong Sik [Korea Hydro and Nuclear Power Company Ltd., Central Research Institute, Daejeon (Korea, Republic of)

    2015-08-15

    Weld overlay was first used in power plants in the US in the early 1980s as an interim method of repairing the welds of flawed piping joints. Weld overlaid piping joints in nuclear power plants must be examined periodically using ultrasonic examination technology. Portable phased array ultrasonic technology has recently become available. Currently, the application of preemptive weld overlays as a mitigation technique and/as a method to improve the examination surface condition for more complex configurations is becoming more common. These complex geometries may require several focused conventional transducers for adequate inspection of the overlay, the original weld, and the base material. Alternatively, Phased array ultrasonic probes can be used to generate several inspection angles simultaneously at various focal depths to provide better and faster coverage than that possible by conventional methods. Thus, this technology can increase the speed of examinations, save costs, and reduce radiation exposure. In this paper, we explain the general sequence of the inspection of weld overlay and the results of signal analysis for some PAUT (phased array ultrasonic testing) signals detected in on-site inspections.

  17. Evaluation of the AISI 904L Alloy Weld Overlays Obtained by GMAW and Electro-Slag Welding Processes

    Science.gov (United States)

    Jorge, Jorge C. F.; Meira, O. G.; Madalena, F. C. A.; de Souza, L. F. G.; Araujo, L. S.; Mendes, M. C.

    2017-03-01

    The use of superaustenitic stainless steels (SASS) as an overlay replacement for nickel-based alloys can be an interesting alternative for the oil and gas industries, due to its lower cost, when compared to superalloys. Usually, the deposition is made with several welding passes by using conventional arc welding processes, such as gas tungsten arc welding (GTAW) or gas metal arc welding (GMAW) processes. In this respect, electro-slag welding (ESW), which promotes high heat inputs and low dilution of the welds, can also be attractive for this application, as it provides a higher productivity, once only one layer is needed for the deposition of the minimum thickness required. The present work evaluates the behavior of an AISI 904L SASS weld overlay deposited on a carbon steel ASTM A516 Grade 70 by ESW and GMAW processes. Both as-welded and heat-treated conditions were evaluated and compared. A multipass welding by GMAW process with three layers and 48 passes was performed on 12.5 × 200 × 250 mm steel plates with average welding energy of 1.0 kJ/mm. For ESW process, only one layer was deposited on 50 × 400 × 400 mm steel plates with average welding energy of 11.7 kJ/mm. After welding, a post-weld heat treatment (PWHT) at 620 °C for 10 h was performed in half of the steel plate, in order to allow the comparison between this condition and the as-welded one. For both processes, the austenitic microstructure of the weld deposits was characterized by optical microscopy and scanning electron microscopy with electron backscatter diffraction. A low proportion of secondary phases were observed in all conditions, and the PWHT did not promote significant changes on the hardness profile. Martensite for GMAW process and bainite for ESW process were the microstructural constituents observed at the coarse grain heat-affected zone, due to the different cooling rates. For ESW process, no evidences of partially diluted zones were found. As a consequence of the microstructural

  18. Robotic weld overlay coatings for erosion control. Final technical progress report, July 1992--July 1995

    Energy Technology Data Exchange (ETDEWEB)

    Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1995-10-15

    The erosion behavior of weld overlay coatings has been studied. Eleven weld overlay alloys were deposited on 1018 steel substrates using the plasma arc welding process and erosion tested at 400{degrees}C at 90{degrees} and 30{degrees} particle impact angles. The microstructure of each coating was characterized before erosion testing. A relative ranking of the coatings erosion resistance was developed by determining the steady state erosion rates. Ultimet, Inconel-625, and 316L SS coatings showed the best erosion resistance at both impact angles. It was found that weld overlays that exhibit good abrasion resistance did not show good erosion resistance. Erosion tests were also performed for selected wrought materials with chemical composition similar to weld overlays. Eroded surfaces of the wrought and weld alloys were examined by Scanning Electron Microscopy (SEM). Microhardness tests were performed on the eroded samples below the erosion surface to determine size of the plastically deformed region. It was found that one group of coatings experienced significant plastic deformation as a result of erosion while the other did not. It was also established that, in the steady state erosion regime, the size of the plastically deformed region is constant.

  19. Study on cracking of welding overlay based on the theory of diffusion-induced stress

    Institute of Scientific and Technical Information of China (English)

    Xiliang ZHANG; Changyu ZHOU

    2011-01-01

    Hydrogen diffusion in the wall of hydrogenation reactor for three situations,i.e. operating,normal shutdown and abnormal shutdown,was numerically simulated based on the finite element program-ABAQUS. The formula of diffusion-induced stress was deduced for model of the thin walled cylinder. Distribution of diffusion-induced stress in the wall of hydrogenation reactor was studied. The results showed that the maximum stress was at the fusion surface between welding overlay and base metal,and which would increase with cooling rate. The crack will initiate and propagate from fusion surface to welding overlay when the diffusion-induced stress is higher than yield stress,but it will not propagate to the base metal. Diffusion-induced stress is one of the important factors for crack initiation and propagation of welding overlay of hydrogenation reactor.

  20. Numerical evaluation of weld overlay applied to a pressurized water reactor nozzle mock-up

    Energy Technology Data Exchange (ETDEWEB)

    Rabello, Emerson G.; Silva, Luiz L.; Gomes, Paulo T.V., E-mail: egr@cdtn.b, E-mail: silvall@cdtn.b, E-mail: gomespt@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil). Servico de Integridade Estrutural

    2011-07-01

    The primary water stress corrosion cracking (PWSCC) is a major mechanism of failure in the primary circuit of PWR type nuclear power plants. The PWSCC is associated with the presence of corrosive environment, the susceptibility to corrosion cracking of the materials involved and the tensile stresses presence. Residual stresses generated during dissimilar materials welding can contribute to PWSCC. An alternative to the PWSCC mitigation is the application of external weld layers in the regions of greatest susceptibility to corrosion cracking. This process, called Weld Overlay (WOL), has been widely used in regions of dissimilar weld (low alloy steel and stainless steel with nickel alloy addition) of nozzles and pipes on the primary circuit in order to promote internal compressive stresses on the wall of these components. This paper presents the steps required to the numerical stress evaluation (by finite element method) during the dissimilar materials welding as well as application of Weld Overlay process in a nozzle mock-up. Thus, one can evaluate the effectiveness of the application of weld overlay process to internal compressive stress generation on the wall nozzle. (author)

  1. Effect of Some Overlay Welding Regime With Longitudinal Magnetic Field on Hardness, Phase Composition And Welded Layer Wear By Arc Method With Flux Metal Wire

    Science.gov (United States)

    Nosov, D. G.; Peremitko, V. V.; Barashkin, M. H.

    2016-08-01

    The paper defines the range of overlay welding current, frequencies and induction of a longitudinal magnetic field that enhance the wear resistance of welded layer additing the flux. The conditions of their mutual influence on the process of structure formation are stated as well as the mathematical models linking the overlay welding current, frequency and induction of a longitudinal magnetic field with hardness, wear resistance and phase composition of the welded layer, the use of which will allow to determine the welding modes to provide the necessary properties of the weld metal.

  2. Dissimilar steel welding and overlay covering with nickel based alloys using SWAM (Shielded Metal Arc Welding) and GTAW (Gas Tungsten Arc Welding) processes in the nuclear industry

    Energy Technology Data Exchange (ETDEWEB)

    Arce Chilque, Angel Rafael [Centro Tecnico de Engenharia e Inovacao Empresarial Ltda., Belo Horizonte, MG (Brazil); Bracarense, Alexander Queiroz; Lima, Luciana Iglesias Lourenco [Federal University of Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Quinan, Marco Antonio Dutra; Schvartzman, Monica Maria de Abreu Mendonca [Nuclear Technology Development Centre (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Marconi, Guilherme [Federal Center of Technological Education (CEFET-MG), Belo Horizonte, MG (Brazil)

    2009-07-01

    This work presents the welding of dissimilar ferritic steel type A508 class 3 and austenitic stainless steel type AISI 316 L using Inconel{sup R} 600 (A182 and A82) and overlay covering with Inconel{sup R} 690 (A52) as filler metal. Dissimilar welds with these materials without defects and weldability problems such as hot, cold, reheat cracking and Ductility Dip Crack were obtained. Comparables mechanical properties to those of the base metal were found and signalized the efficiency of the welding procedure and thermal treatment selected and used. This study evidences the importance of meeting compromised properties between heat affected zone of the ferritic steel and the others regions presents in the dissimilar joint, to elaborate the dissimilar metal welding procedure specification and weld overlay. Metallographic studies with optical microscopy and Vickers microhardness were carried out to justified and support the results, showing the efficiency of the technique of elaboration of dissimilar metal welding procedure and overlay. The results are comparables and coherent with the results found by others. Some alternatives of welding procedures are proposed to attain the efficacy. Further studies are proposed like as metallographic studies of the fine microstructure, making use, for example, of scanning electron microscope (SEM adapted with an EDS) to explain looking to increase the resistance to primary water stress corrosion (PWSCC) in nuclear equipment. (author)

  3. Effect of Fe content on the friction and abrasion properties of copper base overlay on steel substrate by TIG welding

    Institute of Scientific and Technical Information of China (English)

    Lü Shixiong; Song Jianling; Liu Lei; Yang Shiqin

    2009-01-01

    Copper base alloy was overlaid onto 35CrMnSiA steel plate by tungsten inert gas (TIG) welding method. The heat transfer process was simulated, the microstructures of the copper base overlay were analyzed by scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS), and the friction and abrasion properties of the overlay were measured. The results show that the Fe content increases in the overlay with increasing the welding current. And with the increase of Fe content in the overlay, the friction coefficient increases and the wear mechanism changes from oxidation wear to abrasive wear and plough wear, which is related to the size and quantity of Fe grains in the overlay. While with the increase of Fe content in the overlay, the protection of oxidation layer against the oxidation wear on the melted metal decreases.

  4. Assessment of Weld Overlays for Mitigating Primary Water Stress Corrosion Cracking at Nickel Alloy Butt Welds in Piping Systems Approved for Leak-Before-Break

    Energy Technology Data Exchange (ETDEWEB)

    Sullivan, Edward J.; Anderson, Michael T.

    2012-08-01

    This TLR provides an assessment of weld overlays as a mitigation strategy for PWSCC, and includes an assessment of the WOL-related inspection requirements of Code Case N-770-1, as conditioned in §50.55a.

  5. The Corrosion and Corrosion Fatigue Behavior of Nickel Based Alloy Weld Overlay and Coextruded Claddings

    Science.gov (United States)

    Stockdale, Andrew

    The use of low NOx boilers in coal fired power plants has resulted in sulfidizing corrosive conditions within the boilers and a reduction in the service lifetime of the waterwall tubes. As a solution to this problem, Ni-based weld overlays are used to provide the necessary corrosion resistance however; they are susceptible to corrosion fatigue. There are several metallurgical factors which give rise to corrosion fatigue that are associated with the localized melting and solidification of the weld overlay process. Coextruded coatings offer the potential for improved corrosion fatigue resistance since coextrusion is a solid state coating process. The corrosion and corrosion fatigue behavior of alloy 622 weld overlays and coextruded claddings was investigated using a Gleeble thermo-mechanical simulator retrofitted with a retort. The experiments were conducted at a constant temperature of 600°C using a simulated combustion gas of N2-10%CO-5%CO2-0.12%H 2S. An alternating stress profile was used with a minimum tensile stress of 0 MPa and a maximum tensile stress of 300 MPa (ten minute fatigue cycles). The results have demonstrated that the Gleeble can be used to successfully simulate the known corrosion fatigue cracking mechanism of Ni-based weld overlays in service. Multilayer corrosion scales developed on each of the claddings that consisted of inner and outer corrosion layers. The scales formed by the outward diffusion of cations and the inward diffusion of sulfur and oxygen anions. The corrosion fatigue behavior was influenced by the surface finish and the crack interactions. The initiation of a large number of corrosion fatigue cracks was not necessarily detrimental to the corrosion fatigue resistance. Finally, the as-received coextruded cladding exhibited the best corrosion fatigue resistance.

  6. Corrosion resistance and microstructure of alloy 625 weld overlay on ASTM A516 grade 70

    Energy Technology Data Exchange (ETDEWEB)

    Moradi, Mohammad J. [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Petroleum Engineering Dept.; Ketabchi, Mostafa [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Mining and Metallurgical Engineering Dept.

    2016-02-01

    Nickel-based alloys are a crucial class of materials because of their excellent corrosion resistance. In the present study, single layer and two layers alloy 625 weld overlays were deposited by GTAW process on A516 grade 70 carbon steel. The dilution in terms of Fe, Ni, Mo and Nb content was calculated in 30 points of weld overlay. Microstructure observations showed that alloy 625 had austenitic structure with two types of Laves and NbC secondary phases. The uniform and pitting corrosion resistance of alloy 625 weld overlay as casted and as forged were evaluated in accordance with ASTM G48-2011 standard at different temperatures to determine the weight loss and critical pitting temperature. For achieving a better comparison, samples from alloy 625 as casted and as forged were tested under the same conditions. The results point out that single layer alloy 625 weld overlay is not suitable for chloride containing environments, two layers alloy 625 weld overlay and alloy 625 as casted have acceptable corrosion resistance and almost the same critical pitting temperature. Alloy 625 as forged has the best corrosion resistance and the highest critical pitting temperature among all test specimens. Also, the corrosion behavior was evaluated in accordance with ASTM G28 standard. The corrosion rate of single layer weld overlay was unacceptable. The average corrosion rate of two layers weld overlay and in casted condition were 35.82 and 33.01 mpy, respectively. [German] Nickellegierungen sind aufgrund ihres exzellenten Korrosionswiderstandes eine bedeutende Werkstoffklasse. In der diesem Beitrag zugrunde liegenden Studie wurden mittels WIG-Schweissens ein- und zweilagige Schweissplattierungen auf den Kohlenstoffstahl A516 (Grade 70) aufgebracht. Die Vermischung in Form des Fe-, Ni-, Mo- und Nb-Gehaltes wurde an 30 Punkten der Schweissplattierungen berechnet. Die mikrostrukturellen Untersuchungen ergaben, dass die Legierung 625 eine austenitische Struktur mit zwei Arten von

  7. Research on the Impact of Amplitude of Vibrations on Electrical Parameters of Vibroarc Weld Overlay in Argon

    Directory of Open Access Journals (Sweden)

    Nikolov Mitko Ivanov

    2015-06-01

    Full Text Available The research is taken on the vibroarc welding apparatus ENTON-60 equipped with an axial non-inertial vibrator in argon shield. The criteria used for assessing the flow of the electric arc process and the formation of weld overlay clad surfaces are: short circuit voltage, voltage at the start of arc combustion, short circuit amperage, and amperage at the end of arc combustion. Wire electrode‘s vibrating frequency is considered as an input variable of the cybernetic model. It has been found that amplitude of vibrations has a significant impact on the vibroarc process - voltage parameters and welding current ratio, as the minimum amperage of short circuit and the lowest voltage at the start of arc combustion is realized at 2 mm amplitude of vibrations.

  8. High-temperature oxidation/sulfidation resistance of iron-aluminide coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.; Wright, I.G.; Goodwin, G.M.; Howell, M.

    1996-04-01

    Iron aluminides containing > 20-25 at. % Al have oxidation and sulfidation resistance at temperatures well above those at which these alloys have adequate mechanical strength. Accordingly, these alloys may find application as coatings or claddings on more conventional higher-strength materials which are generally less corrosion-resistant at high temperatures. To this end, iron-aluminide coatings were prepared by gas tungsten arc and gas metal arc weld-overlay techniques. Specimens were cut from weld deposits and exposed to a highly aggressive oxidizing-sulfidizing (H2S-H2-H2O-Ar) environment at 800 C. All the weld overlayers showed good corrosion behavior under isothermal conditions, including a gas metal arc-produced deposit with only 21 at. % Al. Rapid degradation in corrosion resistance was observed under thermal cycling conditions when the initally grown scales spalled and the rate of reaction was then not controlled by formation of slowly growing Al oxide. Higher starting Al concentrations (> {approximately} 25 at. %) are needed to assure overall oxidation-sulfidation resistance of the weld overlays, but hydrogen cracking susceptibility must be minimized in order to physically separate the corrosive species from the reactive substrate material.

  9. Microsegregation and Precipitates in Inconel 625 Arc Weld Overlay Coatings on Boiler Pipes / Mikrosegregacja I Wydzielenia W Powłokach Ze Stopu Inconel 625 Napawanych Łukowo Na Rury Kotłowe

    Directory of Open Access Journals (Sweden)

    Rozmus-Górnikowska M.

    2015-12-01

    Full Text Available The aim of this work was to investigate the microsegregation and precipitates formed due to segregation in Inconel 625 arc weld overlay coatings on boiler pipes. Examination of microsegregation and precipitates were carried out by means of a scanning electron microscope (SEM equipped with an EDS detector as well as a transmission electron microscope (TEM equipped with a HAADF (STEM and an EDS detectors. The presence of precipitations in the weld overlay was also confirmed with X-ray diffraction analysis (XRD of residue in the form of powder that remained after the electrolytic dissolution of weld overlay matrix.

  10. Field Investigation of Various Weld Overlays in a Waste Incineration Plant

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Larsen, O. H.

    2005-01-01

    A test waterwall was fabricated so that alternatives to alloy 625 could be exposed in the first pass of the waste incineration plant Haderslev. The difference between application method was also a parameter, such that manual welding, machine welding and arc spraycoating of alloy 625 were compared....... In addition to the test waterwall exposure, the chemical environment from the waste incineration was also monitored by analyzing deposits and corrosion products from various locations in the boiler. These were analyzed with respect to morphology and composition using electron microscopy with EDS analysis...

  11. Parameter optimization of overlaying welding for herringbone gear rollers of crushers based on Taguchi method%基于田口试验法碾碎机人字齿轴辊堆焊参数的优化

    Institute of Scientific and Technical Information of China (English)

    潘玉山; 姚恭民

    2011-01-01

    应用田口试验法对影响碾碎机人字齿轴辊堆焊层质量参数(堆焊电流、堆焊速度、焊丝送进速度、焊丝直径及焊丝伸出长度等)进行分析,得出堆焊参数优化组合,并通过试验验证了其正确性.%The main factors (overlaying welding current, overlaying welding speed, wire feeding speed, wire diameter and wire extending length etc.) affecting the overlaying welding quality of the herringbone gear roller of the crusher are analyzed with Taguchi method, and the optimal combination of overlaying welding parameters is obtained. Finally, its correctness is verified with tests.

  12. Effect of neutron irradiation on the mechanical properties of weld overlay cladding for reactor pressure vessel

    Science.gov (United States)

    Tobita, Tohru; Udagawa, Makoto; Chimi, Yasuhiro; Nishiyama, Yutaka; Onizawa, Kunio

    2014-09-01

    This study investigates the effects of high fluence neutron irradiation on the mechanical properties of two types of cladding materials fabricated using the submerged-arc welding and electroslag welding methods. The tensile tests, Charpy impact tests, and fracture toughness tests were conducted before and after the neutron irradiation with a fluence of 1 × 1024 n/m2 at 290 °C. With neutron irradiation, we could observe an increase in the yield strength and ultimate strength, and a decrease in the total elongation. All cladding materials exhibited ductile-to-brittle transition behavior during the Charpy impact tests. A reduction in the Charpy upper-shelf energy and an increase in the ductile-to-brittle transition temperature was observed with neutron irradiation. There was no obvious decrease in the elastic-plastic fracture toughness (JIc) of the cladding materials upon irradiation with high neutron fluence. The tearing modulus was found to decrease with neutron irradiation; the submerged-arc-welded cladding materials exhibited low JIc values at high temperatures.

  13. Effect of neutron irradiation on the mechanical properties of weld overlay cladding for reactor pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Tobita, Tohru, E-mail: tobita.tohru@jaea.go.jp; Udagawa, Makoto; Chimi, Yasuhiro; Nishiyama, Yutaka; Onizawa, Kunio

    2014-09-15

    This study investigates the effects of high fluence neutron irradiation on the mechanical properties of two types of cladding materials fabricated using the submerged-arc welding and electroslag welding methods. The tensile tests, Charpy impact tests, and fracture toughness tests were conducted before and after the neutron irradiation with a fluence of 1 × 10{sup 24} n/m{sup 2} at 290 °C. With neutron irradiation, we could observe an increase in the yield strength and ultimate strength, and a decrease in the total elongation. All cladding materials exhibited ductile-to-brittle transition behavior during the Charpy impact tests. A reduction in the Charpy upper-shelf energy and an increase in the ductile-to-brittle transition temperature was observed with neutron irradiation. There was no obvious decrease in the elastic–plastic fracture toughness (J{sub Ic}) of the cladding materials upon irradiation with high neutron fluence. The tearing modulus was found to decrease with neutron irradiation; the submerged-arc-welded cladding materials exhibited low J{sub Ic} values at high temperatures.

  14. Sliding wear characteristics of Co-based overlay weld metal with dispersed boride particles; Hokabutsu ryushi bunsan kyoka Co ki nikumori kinzoku no suberi mamosei

    Energy Technology Data Exchange (ETDEWEB)

    Nishida, M.; Araki, T.; Shigekawa, Y. [Ehime University, Ehime (Japan). Faculty of Engineering; Asano, I.; Hayashi, Y. [Sumitomo Heavy Industries, Ltd., Tokyo (Japan)

    1998-05-05

    Requirements on wear resistant materials in recent years are applied not only to strength and hardness, but also to heat resistance and corrosion resistance. This paper describes fabrication of an overlay weld metal reinforced by dispersed particles, structured by a Co-based alloy (stellite No. 6) added with boride (MoB powder) using a plasma transferred arc welding process. The paper discusses the effect of MoB on wear characteristics at room temperature and elevated temperatures, as well as on seizability. When the MoB addition amount is increased to 3% by mass or more, the structure was found constituted by an eutectic structure with M2B and {beta} phases and an eutectic structure with M23C6 and {beta} phases, in addition to plate-shaped crystallized substance of CoMo2B2 which is a tetragonal system, and a matrix of {beta} Co. When S45C is used as a counterpart material, wear resistance was improved regardless of temperatures by making hardness of the overlay metal higher by HV 300 or more than that of the counterpart material. The overlay weld metal added with MoB showed high friction coefficient at room temperature, but even if the temperature is raised, it had less agglutination of S45C, and decreased at elevated temperatures. 13 refs., 16 figs., 1 tab.

  15. Materials development for waste-to-energy plants. New materials for overlay welding. Final report; Udvikling af materialer til affaldsforbraending - Nye materialer til overlagssvejsning. Slutrapport

    Energy Technology Data Exchange (ETDEWEB)

    Skat Tiedje, N.

    2010-07-01

    This part of the project was to develop a method for rapid benchmarking of new alloys for overlay welding and to apply the method in combination with thermodynamic modeling of microstructures in welded Ni-based alloys. Based on these analyses new, improved alloys were to be developed to be produced in the laboratory and tested using the benchmarking method. Accelerated electrochemical tests proved to be difficult, and the method that was chosen was unreliable. There were two reasons for this. 1: It was difficult to obtain stable experimental conditions in the measuring cell. 2: The sample geometry and various uncontrolled chemical reactions within the welding and in the salt melt surface. The problems of achieving stability turned out to be an Achilles' heel in this part of the project, and it was the cause of significant delays. Thermodynamic modeling gave a number of interesting results, including the coupling between the content of iron and carbon and in terms of how the various alloying elements segregate in the material. The method alone does not tell anything about the risk of corrosion. Here the coupling to the electrostatic experiments were missing which should give information about the phases of greatest importance for corrosion. Calculations of the chemical equilibrium between the alloying elements, oxygen, and chlorine show that all metals react with both chlorine and oxygen at 450 to 500 deg. C. Oxides are the most stable reaction products viz. that once they are formed, they do not participate in further chemical reactions. (LN)

  16. Effects of titanium and zirconium on iron aluminide weldments

    Energy Technology Data Exchange (ETDEWEB)

    Burt, R.P.; Edwards, G.R. [Colorado School of Mines, Golden, CO (United States); David, S.A. [Oak Ridge National Lab., TN (United States)

    1996-08-01

    Iron aluminides form a coarse fusion zone microstructure when gas-tungsten arc welded. This microstructure is susceptible to hydrogen cracking when water vapor is present in the welding environment. Because fusion zone microstructural refinement can reduce the hydrogen cracking susceptibility, titanium was used to inoculate the weld pool in iron aluminide alloy FA-129. Although the fusion zone microstructure was significantly refined by this method, the fracture stress was found to decrease with titanium additions. This decrease is attributed to an increase in inclusions at the grain boundaries.

  17. Corrosion performance of iron aluminides in fossil energy environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. [Argonne National Lab., IL (United States). Energy Technology Div.

    1997-12-01

    Corrosion of metallic structural materials in complex gas environments of coal gasification and combustion is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S or SO{sub 2} and chlorine as HCl. This paper presents a comprehensive review of the current status of the corrosion performance of alumina scales that are thermally grown on Fe-base alloys, including iron aluminides, in multicomponent gas environments of typical coal-conversion systems. Mechanisms of scale development/breakdown, performance envelopes for long-term usage of these materials, approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics, and in-service experience with these materials are emphasized. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the electrospark deposition process or by weld overlay techniques.

  18. High-temperature corrosion of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. [Argonne National Lab., IL (United States); Cho, W.D. [Utah Univ., Salt Lake City, UT (United States)

    1994-04-01

    Iron aluminides are being developed for use as structural materials and/or cladding alloys in fossil energy systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. This paper describes results from an ongoing program to evaluate the corrosion performance of these alloys. The experimental program at Argonne involves thermogravimetric analyses of alloys exposed to environments that simulate coal gasification and coal combustion. Corrosion experiments were conducted to determine the effect of gas flow rate and different levels of HCl at a gas temperature of 650 C on three heats of aluminide material, namely, FA 61, FA 129, and FAX. In addition, specimens of Type 316 stainless steel with an overlay alloying of iron aluminide were prepared by electrospark deposition and tested for their corrosion resistance. Detailed microstructural evaluations of tested specimens were performed. Results are used to assess the corrosion resistance of various iron aluminides for service in fossil energy systems that utilize coal as a feedstock.

  19. Effect of Welding Heat Input on Microstructure and Texture of Inconel 625 Weld Overlay Studied Using the Electron Backscatter Diffraction Method

    Science.gov (United States)

    Kim, Joon-Suk; Lee, Hae-Woo

    2016-12-01

    The grain size and the texture of three specimens prepared at different heat inputs were determined using optical microscopy and the electron backscatter diffraction method of scanning electron microscopy. Each specimen was equally divided into fusion line zone (FLZ), columnar dendrite zone (CDZ), and surface zone (SZ), according to the location of the weld. Fine dendrites were observed in the FLZ, coarse dendrites in the CDZ, and dendrites grew perpendicular to the FLZ and CDZ. As the heat input increased, the melted zone in the vicinity of the FLZ widened due to the higher Fe content. A lower image quality value was observed for the FLZ compared to the other zones. The results of grain size measurement in each zone showed that the grain size of the SZ became larger as the heat input increased. From the inverse pole figure (IPF) map in the normal direction (ND) and the rolling direction (RD), as the heat input increased, a specific orientation was formed. However, a dominant [001] direction was observed in the RD IPF map.

  20. Intermetallic alloy welding wires and method for fabricating the same

    Science.gov (United States)

    Santella, M.L.; Sikka, V.K.

    1996-06-11

    Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined. 4 figs.

  1. The Effects of Carbide Characteristics on the Performance of Tungsten Carbide-Based Composite Overlays, Deposited by Plasma-Transferred Arc Welding

    Science.gov (United States)

    Fisher, G.; Wolfe, T.; Meszaros, K.

    2013-06-01

    In Alberta, there are huge quantities of ore processed to remove bitumen from oil sands deposits. The scale of production generates very aggressive tribocorrosive conditions during the mining, extraction, and upgrading processes. It is common to apply tungsten carbide-based composite overlays to improve the reliability and extend service lives of equipment and components. The performance of the applied overlays is largely dependent on the selection of the carbide type and the wear environment. This paper will evaluate overlays containing macrocrystalline, angular eutectic, and spherical eutectic tungsten carbides and discuss the performance of the overlays with a focus on carbide properties and the interactions between the service conditions and the composite material. This discussion will demonstrate how effective selection of protective materials can improve the reliability of oil sands equipment.

  2. Overlay welding for corrugating roll

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The effects of chemical compositions and microstructures on wearability properties of overlaid corrugating roll were studied, and the factors governing the hardness and the wearability of overlaid layer were explored.The results show that the hardness and wearability of the overlaid layer significantly rise with the increase of the mass fraction of various types of eutectic, but the crack-resistance falls. The chief factor governing the hardness of overlaid layer is the matrix microstructure, especially the amount of austenite; and the second is the amount of carbide. The principal factor governing the wearability of overlaid layer is the amount of special carbide, particularly the amount of eutectic; and the second is the hardness of overlaid layer. Meanwhile, high alloying electrodes may cause the gear-surface hardness of corrugating roll to be higher than 63HRc, and may enhance the wearability of the gear-surface of corrugating roll by a factor of 5.63 and 9.08.

  3. Vacuum Gas Tungsten Arc Welding

    Science.gov (United States)

    Weeks, J. L.; Todd, D. T.; Wooten, J. R.

    1997-01-01

    A two-year program investigated vacuum gas tungsten arc welding (VGTAW) as a method to modify or improve the weldability of normally difficult-to-weld materials. After a vacuum chamber and GTAW power supply were modified, several difficult-to-weld materials were studied and key parameters developed. Finally, Incoloy 903 weld overlays were produced without microfissures.

  4. 低成本电弧喷涂替代堆焊案例分析研究%A Case Study of the Potential of Wire Arc Spraying As a Cost Effective Alternative to Established Weld Overlay Processes

    Institute of Scientific and Technical Information of China (English)

    Peter Tommy Nielsen; Carsten Jensen; FORCE Technology Denmark

    2014-01-01

    堆焊是一种常规的涂层制备方法,并且制备的涂层可以满足各种性能要求的需要。堆焊在工业中普遍应用,然而,他们有一个共同点,由于涂层制备速度的限制,导致成本相对较高。本文主要关注采用电弧喷涂替代MAG堆焊用于农业装备制造生产线的可行性,例如,耕作设备。与堆焊相比,采用电弧喷涂可以优化五种以上的生产工艺,减少多项生产工艺流程。本文主要目标是应用电弧喷涂工艺获得一个类似或更好的涂层质量。本文中制备的涂层材料重点是降低成本,提高生产效率,其目标是实现耕作设备在复杂耕作条件下具备更高的耐磨性。将涂覆有耐磨涂层的犁头在田间的测试是主要的评定方法。此外,该涂层将采用金相光学显微镜(LOM)和扫描电子显微镜(SEM)观察来解释和支持的现场试验研究结果。%In general, the well established and numerous weld overlay processes are effective and produce coatings,which meet the requirements of their intended usage. Problems and requests within the industries using weld overlay processes are wide spread, however, they have one thing in common. The limiting factors of process speed as well as the relatively high process cost. This paper focuses on the possibilities of using wire arc spraying as an alternative to MAG overlay welding in an established production line of devices used for agricultural purposes, i.e. ploughing. This will optimise the production of components with a factor 5 or more and reduce the number of process steps when using weld overlay. The primary objective is to obtain a similar or better coating quality, when applying wire arc spraying. A minor material study, where the focal point is cost efficiency, is implemented targeting high wear resistance, as well a high tolerance of intense and random impact by various sized hard and abrasive objects during ploughing. The coated

  5. Welding.

    Science.gov (United States)

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  6. Seleção dos parâmetros através dos custos de soldagem para aplicação de revestimento com ligas de níquel depositadas pelo processo MIG/MAG Using the welding costs to select welding parameters for Weld Overlay with nickel alloy through the GMAW process

    Directory of Open Access Journals (Sweden)

    Antonio Rodolfo Paulino Pessoa

    2011-03-01

    Full Text Available Neste trabalho foram calculados e comparados os custos de soldagem associados a cada um dos ensaios realizados, como forma de determinar parâmetros operacionais adequados e economicamente viáveis para soldagem com o processo MIG/MAG com transferência metálica por curto-circuito, visando uma correta deposição de revestimentos com ligas de níquel sobre um substrato de aço C-Mn. O número de ensaios a serem realizados, foi determinado pelo uso do método Taguchi que dividiu os ensaios em duas matrizes L9, resultando num total de 18 ensaios. Na comparação dos gastos despendidos em cada um dos ensaios foi utilizado o custo direto total da soldagem de um revestimento com 55 mm de largura e 190 mm de comprimento, utilizando uma sobreposição de 50%. Com base nos resultados dos ensaios foram pré-selecionados quatro ensaios (R7, R11, R12 e RC4, dentre os quais o ensaio R11 apresentou o menor custo. Mas vale ressaltar que nos quatro ensaios pré-selecionados o material de adição utilizado foi a liga 625, pois esta liga apresentar um custo do arame-eletrodo muito inferior as demais ligas (C-276 e 686. Assim a escolha do material de adição para aplicação do revestimento ficou restrita somente a liga 625.In this work were calculated and compared the welding costs for each of the tests performed to determine operational parameters and economically feasible for welding with GMAW process in a short circuiting transfer mode, aiming at a correct weld overlay with nickel alloy on a substrate of C-Mn steel. The number of tests to be performed was determined by using the Taguchi method that divided the tests into two L9 orthogonal arrays resulting in a total of 18 experiments. To compare the costs incurred in each of the tests we used the total direct cost of welding a layer with dimensions of 55 x 190 mm, using an overlap of 50%. Based on the results of the tests were pre-selected four tests (R7, R11, R12 and RC4, among which the test R11 has the

  7. Development of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, S.; Sikka, V.K.; Andleigh, V.K. [and others

    1995-06-01

    The primary reason for the poor room-temperature ductility of Fe{sub 3}Al-based alloys is generally accepted to be environmental embrittlement due to hydrogen produced by the reaction of aluminum with water vapor present in the test atmosphere. In the as-cast condition, another possible reason for the low room-temperature ductility is the large grain size (0.5 to 3 mm) of the cast material. While recent studies on iron aluminides in the wrought condition have led to higher room-temperature ductility and increased high-temperature strength, limited studies have been conducted on iron aluminides in the as-cast condition. The purpose of this study was to induce grain refinement of the as-cast alloy through alloying additions to the melt and study the effect on room-temperature ductility as measured by the strain corresponding to the maximum stress obtained in a three-point bend test. A base charge of Fe-28% Al-5% Cr alloy was used; as in previous studies this ternary alloy exhibited the highest tensile ductility of several alloys tested. Iron aluminide alloys are being considered for many structural uses, especially for applications where their excellent corrosion resistance is needed. Several alloy compositions developed at ORNL have been licensed to commercial vendors for development of scale-up procedures. With the licensees and other vendors, several applications for iron aluminides are being pursued.

  8. Structure Formation and Properties of Weld Overlay Produced by Laser Cladding under the Influence of Nanoparticles of High-melting Compounds

    Science.gov (United States)

    Murzakov, M.; Petrovskiy, V.; Birukov, V.; Dzhumaev, P.; Polski, V.; Markushov, Y.; Bykovskiy, D.

    Researches of flat samples using laser cladding technology were carried out. Nickel-based powders with the addition of nanopowders of tantalum carbide and tungsten carbide with water-based hydroxyethylcellulose as the binder, were used for slip cladding. Powders are fused on under local argon protection. The experiments were carried out to determine minimal base metal penetration depth, microhardness distribution over cross section of substrate and deposited layers, enrichment level of cladding metal with base components depending on power density and deposition rate. Metallographic studies of obtained overlays were conducted using a high-precision analytical equipment.

  9. Aspectos metalúrgicos de revestimentos dissimilares com a superliga à base de níquel inconel 625 Metallurgical aspects of dissimilar weld overlays of inconel 625 nickel based superalloys

    Directory of Open Access Journals (Sweden)

    Cleiton Carvalho Silva

    2012-09-01

    Full Text Available Prolongar a vida útil e aumentar a confiabilidade de equipamentos e tubulações de plantas de produção e processamento de petróleo é uma busca constante no setor de petróleo e gás. Tais aspectos dependem essencialmente do uso de ligas resistentes à corrosão. Neste contexto, a soldagem de revestimento com superligas à base de níquel tem sido uma alternativa interessante, pois confere aos equipamentos uma alta resistência à corrosão com um custo inferior, se comparado à fabricação de componentes ou tubulações maciças com superligas. Assim, o objetivo do presente trabalho foi investigar o comportamento metalúrgico de revestimento de superliga à base de níquel do tipo Inconel 625 depositados pelo processo TIG com alimentação de arame frio. As soldagens foram realizadas em uma bancada robotizada, empregando uma fonte eletrônica de soldagem com sistema de aquisição de dados para o monitoramento dos sinais de corrente e tensão. A caracterização microestrutural foi realizada através das técnicas de microscopia eletrônica de varredura (MEV e transmissão (MET, espectroscopia de energia dispersiva de raios-X (EDS. Os resultados mostraram que a microestrutura do metal de solda foi constituída por uma matriz γ com fases secundárias ricas em Nb. Foi encontrada a formação de precipitados complexos de carbonetos/nitretos de Ti e Nb.To extend the life and reliability of pipes and equipment in oil & gas production and processing settings is a continuous demand. These aspects are essentially dependent on corrosion resistant alloys used. In this context, the weld overlay with Ni-based superalloys is a great interesting alternative, since improve the corrosion resistance without increase the cost of manufacture when compared to massive equipment. Thus, the objective of this study was to evaluate the metallurgical aspects of Inconel 625 weld overlays deposited by GTAW cold wire feed process. The welds were performed using a

  10. Effects of titanium and zirconium on iron aluminide weldments

    Energy Technology Data Exchange (ETDEWEB)

    Mulac, B.L.; Edwards, G.R. [Colorado School of Mines, Golden, CO (United States). Center for Welding, Joining, and Coatings Research; Burt, R.P. [Alumax Technical Center, Golden, CO (United States); David, S.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-12-01

    When gas-tungsten arc welded, iron aluminides form a coarse fusion zone microstructure which is susceptible to hydrogen embrittlement. Titanium inoculation effectively refined the fusion zone microstructure in iron aluminide weldments, but the inoculated weldments had a reduced fracture strength despite the presence of a finer microstructure. The weldments fractured by transgranular cleavage which nucleated at cracked second phase particles. With titanium inoculation, second phase particles in the fusion zone changed shape and also became more concentrated at the grain boundaries, which increased the particle spacing in the fusion zone. The observed decrease in fracture strength with titanium inoculation was attributed to increased spacing of second phase particles in the fusion zone. Current research has focused on the weldability of zirconium- and carbon-alloyed iron aluminides. Preliminary work performed at Oak Ridge National Laboratory has shown that zirconium and carbon additions affect the weldability of the alloy as well as the mechanical properties and fracture behavior of the weldments. A sigmajig hot cracking test apparatus has been constructed and tested at Colorado School of Mines. Preliminary characterization of hot cracking of three zirconium- and carbon-alloyed iron aluminides, each containing a different total concentration of zirconium at a constant zirconium/carbon ratio of ten, is in progress. Future testing will include low zirconium alloys at zirconium/carbon ratios of five and one, as well as high zirconium alloys (1.5 to 2.0 atomic percent) at zirconium/carbon ratios of ten to forty.

  11. Seleção de parâmetros através do método Taguchi para soldagem de revestimento com ligas de níquel pelo processo MIG/MAG Using the Taguchi method to select welding parameters for weld overlay with nickel alloy through the GMAW process

    Directory of Open Access Journals (Sweden)

    Antonio Rodolfo Paulino Pessoa

    2010-12-01

    Full Text Available Neste trabalho utilizou-se o método Taguchi (planejamento Robusto de experimentos, para cumprir com um reduzido número de ensaios, dois objetivos: obter a influência dos fatores de controle sobre as variáveis respostas e determinar as condições ideais para aplicação das ligas de níquel nas soldagens de revestimentos através do processo MIG/MAG com transferência metálica por curto-circuito. Foram escolhidos seis fatores de controle com três níveis cada: Tensão de referência, Velocidade de soldagem, Tipo de tecimento, Técnica da tocha, Gás de proteção e o Material de adição. Por sua vez as variáveis respostas escolhidas foram: Diluição (D e Razão entre o reforço e a largura (R/L. As soldagens foram realizadas na posição plana por simples deposição sobre chapas de aço ASTM 516 Gr60 com dimensões de 200 x 50 x 12,7 mm. O uso do tecimento proporcionou cordões com baixos valores da razão R/L e obteve valores bastante baixos de diluição chegando à ordem de 5%. A combinação dos níveis dos fatores de controle apontados como ótimos pelo método Taguchi resultaram em valores para as variáveis repostas consideradas adequadas para a soldagem de revestimento.In this work aim the Taguchi method (Robust design of experiments was chosen to achieve with a limited number of tests two objectives: the first was to the influence of the control factors (welding parameters on quality characteristics (weld bead geometry and the second was to determine optimal conditions for weld overlay with nickel alloy through the GMAW process in a short circuiting transfer mode. Six control factors were employed with three levels each: Reference voltage, Welding speed, Arc oscillation, welding gun orientation (Perpendicular, forehand and backhand, Shielding gas and filler metal. Already the employed quality characteristics were: Percent dilution (D and the ration between reinforcement and bead width (R/L. The weldings were accomplished using

  12. Development of weldable, corrosion-resistant iron-aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L. [Oak Ridge National Laboratory, TN (United States)

    1995-05-01

    Corrosion-resistant, weldable FeAl alloys have been developed with improved high-temperature strength industrial applications. Previous processing difficulties with these alloys led to their evaluation as weld-overlay claddings on conventional structural steels to take advantage of their good properties now. Simplified and better processing methods for monolithic FeAl components are also currently being developed so that components for industrial testing can be made. Other avenues for producing FeAl coatings are currently being explored. Neutron scattering experiments residual stress distributions in the FeAl weld-overlay cladding began in FY 1993 and continued this year.

  13. Aluminide Coatings for Power-Generation Applications

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Y

    2003-11-17

    two-phase microstructure was formed in the outer coating layer on 304L after interdiffusion of 2,000h at 800 C. The interdiffusion behavior was simulated using a computer model COSIM (Coating Oxidation and Substrate Interdiffusion Model), which was originally developed for MCrAlY overlay coatings by NASA. Complimentary modeling work using a mathematic model from Heckel et al. also was conducted. Reasonable agreement was observed between the simulated and experimental composition profiles, particularly for aluminide coatings on Fe-9Cr-1Mo ferritic steels. In Task II, the research focused on the CVD aluminide bond coats for thermal barrier coatings (TBC). The martensitic phase transformation in single-phase {beta}-NiAl and (Ni,Pt)Al coatings was studied and compared. After isothermal exposure to 1150 C for 100 hours, the {beta} phase in both types of coatings was transformed to a martensite phase during cooling to room temperature. Martensitic transformation also was observed in the (Ni,Pt)Al bond coat with and without the ceramic top layer after thermal cycling at 1150 C (700 1-h cycles). Such transformation resulted from Al depletion in the coating due to the formation of the Al{sub 2}O{sub 3} scale on coating surface and interdiffusion between the coating and superalloy substrate. The volume changes associated with the martensitic transformation could affect the coating surface stability (''rumpling'') and thus contributing to TBC failure. To elucidate the effect of Hf levels in the superalloy substrate on the oxidation performance, directionally-solidified Rene 142 superalloys containing three different Hf contents with and without aluminide coatings were cyclically oxidized at 1100 and 1150 C in air. Poor scale adhesion was observed for all bare and NiAl-coated Rene 142 superalloys, as compared with single-crystal superalloys such as Rene N5. Spallation occurred at relatively early stages disregarding the Hf contents in the superalloys. Finally

  14. Aluminide Coatings for Power-Generation Applications

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Y

    2003-11-17

    two-phase microstructure was formed in the outer coating layer on 304L after interdiffusion of 2,000h at 800 C. The interdiffusion behavior was simulated using a computer model COSIM (Coating Oxidation and Substrate Interdiffusion Model), which was originally developed for MCrAlY overlay coatings by NASA. Complimentary modeling work using a mathematic model from Heckel et al. also was conducted. Reasonable agreement was observed between the simulated and experimental composition profiles, particularly for aluminide coatings on Fe-9Cr-1Mo ferritic steels. In Task II, the research focused on the CVD aluminide bond coats for thermal barrier coatings (TBC). The martensitic phase transformation in single-phase {beta}-NiAl and (Ni,Pt)Al coatings was studied and compared. After isothermal exposure to 1150 C for 100 hours, the {beta} phase in both types of coatings was transformed to a martensite phase during cooling to room temperature. Martensitic transformation also was observed in the (Ni,Pt)Al bond coat with and without the ceramic top layer after thermal cycling at 1150 C (700 1-h cycles). Such transformation resulted from Al depletion in the coating due to the formation of the Al{sub 2}O{sub 3} scale on coating surface and interdiffusion between the coating and superalloy substrate. The volume changes associated with the martensitic transformation could affect the coating surface stability (''rumpling'') and thus contributing to TBC failure. To elucidate the effect of Hf levels in the superalloy substrate on the oxidation performance, directionally-solidified Rene 142 superalloys containing three different Hf contents with and without aluminide coatings were cyclically oxidized at 1100 and 1150 C in air. Poor scale adhesion was observed for all bare and NiAl-coated Rene 142 superalloys, as compared with single-crystal superalloys such as Rene N5. Spallation occurred at relatively early stages disregarding the Hf contents in the superalloys. Finally

  15. Interdiffusion Behavior in Aluminide Coatings for Power Generation Applications

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Y.; Pint, B.A.; Haynes, J.A.; Cooley, K.M.; Wright, I.G.

    2003-04-22

    One of the critical issues for the application of iron aluminide coatings is the loss of Al from the coating into the Fe-base substrate alloys which do not contain aluminum. The interdiffusion behavior between chemical vapor deposited (CVD) aluminide coatings and ferritic and austenitic substrates is being studied for times up to 10,000h in the temperature range of 500-800 C. Coatings were synthesized using a laboratory-scale CVD reactor on representative commercial ferritic (Fe-9Cr-1Mo) and austenitic (type 304L stainless steel) alloys. The aluminide coatings on both alloys typically consisted of a relatively thin (20-25 {micro}m) Al-rich outer layer and a thicker (150- 250 {micro}m) inner layer with less Al. The composition profiles before and after interdiffusion testing were measured by electron probe microanalysis (EPMA). The decrease of the Al content at the coating surface was not significant after extended diffusion times ({le} 5000h) at temperatures {le} 700 C. More interdiffusion occurred at 800 C in coatings on both Fe-9Cr-1Mo and 304L alloys. Particularly, a two-phase microstructure was formed in the outer coating layer on 304L after interdiffusion of 2000h at 800 C. The interdiffusion behavior also was simulated using a computer model COSIM (Coating Oxidation and Substrate Interdiffusion Model), which was originally developed for MCrAlY overlay coatings by NASA. Reasonable agreement was observed between the simulated and experimental composition profiles although more work is needed to confirm assumptions made in the model.

  16. RADAR PPI Scope Overlay

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — RADAR PPI Scope Overlays are used to position a RADAR image over a station at the correct resolution. The archive maintains several different RADAR resolution types,...

  17. Sliding wear resistance of iron aluminides

    Indian Academy of Sciences (India)

    Garima Sharma; M Sundararaman; N Prabhu; G L Goswami

    2003-04-01

    Room temperature dry sliding wear behaviour of iron aluminides containing 28% aluminium and various amounts of chromium has been investigated using pin on disk wear tester. The aluminides were heat treated to have ordered 3 structure. It was found that wear rate of the aluminides increased with the increase of applied normal load and sliding speed. Wear resistance of the aluminides increased with increase in chromium content. SEM observation of the worn surface showed that the microcutting and microploughing were the dominant sliding wear mechanisms.

  18. New holographic overlays

    Science.gov (United States)

    Hopwood, Anthony I.

    1991-10-01

    This paper discusses a new type of holographic overlay, FLASHPRINT, which may be used in both security and packaging applications. Unlike the more common embossed holograms currently used, FLASHPRINT leads to reduced set-up costs and offers a simpler process. This reduces the long lead times characteristic of the existing technology and requires the customer to provide only two-dimensional artwork. The overlay material contains a covert 2-D image. The image may be switched on or off by simply tilting the overlay in a light source. The overlay is replayed in the 'on' position to reveal the encoded security message as a highly saturated gold colored image. This effect is operable for a wide range of lighting conditions and viewing geometries. In the 'off' position the overlay is substantially transparent. These features make the visual effect of the overlay attractive to incorporate into product design. They may be laminated over complex printed artwork such as labels and security passes without masking the printed message. When switched 'on' the image appears both sharp and more than seven times brighter than white paper. The image remains sharp and clear even in less favorable lighting conditions. Although the technique offers a low set-up cost for the customer, through its simplicity, it remains as technically demanding and difficult to counterfeit as any holographic process.

  19. Development of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1996-06-01

    Alloys based on the intermetallic compound Fe{sub 3}Al exhibit many attractive properties, particularly excellent resistance to high temperature oxidation. Their use in commercial applications has been limited, however, by the limited workability of wrought material and the susceptibility of weldments to both hot and cold cracking. Prior efforts have systematically evaluated the effect of alloy composition on hot cracking. By the use of the Sigmajig test, we have found that hot cracking can essentially be eliminated by the addition of carbon and the control of maximum levels of niobium, zirconium, and other alloying elements. Cold cracking, however, remains an issue, and recent efforts have been aimed at minimizing its occurrence, concurrent with development of welding filler metals, processes, and procedures aimed at commercial applications.

  20. Corrosion performance of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.

    1993-03-01

    Iron aluminides are being developed for use as structural materials and/or cladding alloys in fossil energy systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve the engineering ductility of these alloys. This paper describes results from the ongoing program to evaluate the corrosion performance of these alloys. The experimental program at Argonne National Laboratory involvesthermogravimetric analyses of alloys exposed to environments that simulate coal gasification and fluidized-bed combustion. Experiments were conducted at 650--1000{degrees}C in simulated oxygen/sulfur gas mixtures. In addition, oxidation/sulfidation behavior of several alumina-forming Fe-Al and Fe-Cr-Ni-Al alloys was determined for comparison with the corrosion rates obtained on iron aluminides. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HC1-containing gases and in the presence of slag from a slogging gasifier. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales. Thermal cycling tests are used to examine the spalling resistance of the scales.

  1. Corrosion performance of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.

    1993-03-01

    Iron aluminides are being developed for use as structural materials and/or cladding alloys in fossil energy systems. Extensive development has been in progress on Fe[sub 3]Al-based alloys to improve the engineering ductility of these alloys. This paper describes results from the ongoing program to evaluate the corrosion performance of these alloys. The experimental program at Argonne National Laboratory involvesthermogravimetric analyses of alloys exposed to environments that simulate coal gasification and fluidized-bed combustion. Experiments were conducted at 650--1000[degrees]C in simulated oxygen/sulfur gas mixtures. In addition, oxidation/sulfidation behavior of several alumina-forming Fe-Al and Fe-Cr-Ni-Al alloys was determined for comparison with the corrosion rates obtained on iron aluminides. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HC1-containing gases and in the presence of slag from a slogging gasifier. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales. Thermal cycling tests are used to examine the spalling resistance of the scales.

  2. OXIDATION RESISTANCE OF NANOCRYSTAL ODS ALUMINIDE COATINGS PRODUCED BY PACK ALUMINIZING PROCESS ASSISTED BY BALL PEENING

    Institute of Scientific and Technical Information of China (English)

    Z.L. Zhan; Y.D. He; W. Gao

    2006-01-01

    Nanocrystal ODS (oxide dispersion strengthening) aluminide coatings were produced on a stainless steel and nickel-based superalloy by the pack aluminizing process assisted by ball peening. Pure Al powders and 1% of ultra-fine Y2O3 powders were mixed by ball milling. The ultra-fine Y2O3powders were dispersed in Al particles. Ball peening welded the Al particles onto the substrate and accelerated the formation of aluminide coating. Nanocrystal ODS aluminide coatings were produced by the outward growth at a much low temperature (below 600℃) in a short treatment time.The effects of the operation temperature and treatment time on the formation of the coatings were analyzed. SEM (scanning electron microscope), AFM (atomic force microscope), EDS (energy dispersive X-ray spectroscopy), XRF (X-ray fluorescence spectrometer) and XRD (X-ray diffraction )methods were applied to investigate the microstructure of the coatings. High-temperature oxidation tests were carried out to evaluate the oxidation resistance of the ODS aluminide coatings.

  3. Overlay mark optimization for thick-film resist overlay metrology

    Institute of Scientific and Technical Information of China (English)

    Zhu Liang; Li Jie; Zhou Congshu; Gu Yili; Yang Huayue

    2009-01-01

    For thick resist implant layers, such as a high voltage P well and a deep N well, systematic and uncorrectable overlay residues brought about by the tapered resist profiles were found. It was found that the tapered profile is closely related to the pattern density. Potential solutions of the manufacturing problem include hardening the film solidness or balancing the exposure density. In this paper, instead of focusing on the process change methodology,we intend to solve the issue of the overlay metrology error from the perspective of the overlay mark design. Based on the comparison of the overlay performances between the proposed overlay mark and the original design, it is shown that the optimized overlay mark target achieves better performance in terms of profiles, dynamic precision,tool induced shift (TIS), and residues. Furthermore, five types of overlay marks with dummy bars are studied, and a recommendation for the overlay marks is given.

  4. Weld repair of helium degraded reactor vessel material

    Energy Technology Data Exchange (ETDEWEB)

    Kanne, W.R. Jr.; Lohmeier, D.A.; Louthan, M.R. Jr.; Rankin, D.T.; Franco-Ferreira, E.A. (Westinghouse Savannah River Co., Aiken, SC (United States)); Bruck, G.J.; Madeyski, A.; Shogan, R.P.; Lessmann, G.G. (Westinghouse Electric Corp., Pittsburgh, PA (United States). Science and Technology Center)

    1990-01-01

    Welding methods for modification or repair of irradiated nuclear reactor vessels are being evaluated at the Savannah River Site. A low-penetration weld overlay technique has been developed to minimize the adverse effects of irradiation induced helium on the weldability of metals and alloys. This technique was successfully applied to Type 304 stainless steel test plates that contained 3 to 220 appm helium from tritium decay. Conventional welding practices caused significant cracking and degradation in the test plates. Optical microscopy of weld surfaces and cross sections showed that large surface toe cracks formed around conventional welds in the test plates but did not form around overlay welds. Scattered incipient underbead cracks (grain boundary separations) were associated with both conventional and overlay test welds. Tensile and bend tests were used to assess the effect of base metal helium content on the mechanical integrity of the low-penetration overlay welds. The axis of tensile specimens was perpendicular to the weld-base metal interface. Tensile specimens were machined after studs were resistance welded to overlay surfaces.

  5. Weld repair of helium degraded reactor vessel material

    Energy Technology Data Exchange (ETDEWEB)

    Kanne, W.R. Jr.; Lohmeier, D.A.; Louthan, M.R. Jr.; Rankin, D.T.; Franco-Ferreira, E.A. [Westinghouse Savannah River Co., Aiken, SC (United States); Bruck, G.J.; Madeyski, A.; Shogan, R.P.; Lessmann, G.G. [Westinghouse Electric Corp., Pittsburgh, PA (United States). Science and Technology Center

    1990-12-31

    Welding methods for modification or repair of irradiated nuclear reactor vessels are being evaluated at the Savannah River Site. A low-penetration weld overlay technique has been developed to minimize the adverse effects of irradiation induced helium on the weldability of metals and alloys. This technique was successfully applied to Type 304 stainless steel test plates that contained 3 to 220 appm helium from tritium decay. Conventional welding practices caused significant cracking and degradation in the test plates. Optical microscopy of weld surfaces and cross sections showed that large surface toe cracks formed around conventional welds in the test plates but did not form around overlay welds. Scattered incipient underbead cracks (grain boundary separations) were associated with both conventional and overlay test welds. Tensile and bend tests were used to assess the effect of base metal helium content on the mechanical integrity of the low-penetration overlay welds. The axis of tensile specimens was perpendicular to the weld-base metal interface. Tensile specimens were machined after studs were resistance welded to overlay surfaces.

  6. Precipitation-strengthening effects in iron-aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; McKamey, C.G.; Goodwin, G.M. [Oak Ridge National Laboratory, TN (United States)] [and others

    1995-05-01

    The purpose of this work is to produce precipitation to improve both high-temperature strength and room-temperature ductibility in FeAl-type(B2 phase) iron-aluminides. Previous work has focused on primarily wrought products, but stable precipitates can also refine the grain size and affect the properties of as-cast and/or welded material as well. New work began in FY 1994 on the properties of these weldable, strong FeAl alloys in the as-cast condition. Because the end product of this project is components for industry testing, simpler and better (cheaper, near-net-shape) processing methods must be developed for industrial applications of FeAl alloys.

  7. PTA Overlaying Process Design

    Energy Technology Data Exchange (ETDEWEB)

    Choi, C.; Chang, J.C.; Kim, J.C. [Korea Electric Power Research Institute, Taejon (Korea)

    2002-07-01

    This study is concerned with the development of reuse technology for 1100 deg.C class major component of gas turbine. To get the fundamental understanding for the repair techniques by PTAW, the physical properties and microstructures of welding metal and the effect of individual welding parameters are reviewed. Moreover, by extensive analysis on the various problems following the PTAW and try to figure out the solutions, the study will help us to apply the PTAW technology on the repair works of used turbine blades. (author). 11 refs., 2 tabs.

  8. Commercialization of nickel and iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.

    1996-12-31

    Metallurgists are taught that intermetallics are brittle phases and should be avoided in alloys of commercial interest. This education is so deeply rooted that irrespective of significant advances made in ductilization of aluminides,the road to their acceptance commercialization is extremely difficult. This paper identifies the requirements for commercialization of any new alloys and reports the activities carried out to commercialize Ni and Fe aluminides. The paper also identifies areas which meet the current commercialization requirements and areas needing additional effort.

  9. Axial compression behavior of concrete masonry wallettes strengthened with cement mortar overlays

    Directory of Open Access Journals (Sweden)

    F. L. De Oliveira

    Full Text Available This paper presents the results of a series of axial compression tests on concrete block wallettes coated with cement mortar overlays. Different types of mortars and combinations with steel welded meshes and fibers were tested. The experimental results were discussed based on different theoretical approaches: analytical and Finite Element Method models. The main conclusions are: a the application of mortar overlays increases the wall strength, but not in a uniform manner; b the strengthening efficiency of wallettes loaded in axial compression is not proportional to the overlay mortar strength because it can be affected by the failure mechanisms of the wall; c steel mesh reinforced overlays in combination with high strength mortar show better efficiency, because the steel mesh mitigates the damage effects in the block wall and in the overlays themselves; d simplified theoretical methods of analysis as described in this paper can give satisfactory predictions of masonry wall behavior up to a certain level.

  10. Overlay networks toward information networking

    CERN Document Server

    Tarkoma, Sasu

    2010-01-01

    With their ability to solve problems in massive information distribution and processing, while keeping scaling costs low, overlay systems represent a rapidly growing area of R&D with important implications for the evolution of Internet architecture. Inspired by the author's articles on content based routing, Overlay Networks: Toward Information Networking provides a complete introduction to overlay networks. Examining what they are and what kind of structures they require, the text covers the key structures, protocols, and algorithms used in overlay networks. It reviews the current state of th

  11. Residual Stress Evaluation of Weld Inlay Process on Reactor Vessel Nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Kihyun; Cho, Hong Seok [KEPCO KPS, Naju (Korea, Republic of)

    2015-10-15

    Weld overlay, weld inlay and stress improvement are mitigation technologies for butt joints. Weld overlay is done on pressurizer nozzles which are the highest potential locations occurring PWSCC due to high temperature in Korea. Reactor vessel nozzles are other big safety concerns for butt joints. Weld overlay and stress improvement should be so difficult to apply to those locations because space is too limited. Weld inlay should be one of the solutions. KEPCO KPS has developed laser welding system and process for reactor nozzles. Welding residual stress analysis is necessary for flaw evaluation. United States nuclear regulatory commission has calculated GTAW(Gas Tungsten Arc Welding) residual stress using ABAQUS. To confirm effectiveness of weld inlay process, welding residual stress analysis was performed. and difference between GTAW and LASER welding process was compared. Evaluation of weld inlay process using ANSYS and ABAQUS is performed. All of the both results are similar. The residual stress generated after weld inlay was on range of 450-500 MPa. Welding residual stresses are differently generated by GTAW and LASER welding. But regardless of welding process type, residual tensile stress is generated on inside surface.

  12. Influência da energia de soldagem na microestrutura e na microdureza de revestimentos de aço inoxidável duplex Influence of the heat input on the microstructure and microhardness of weld overlay of duplex stainless steel

    Directory of Open Access Journals (Sweden)

    Everton Barbosa Nunes

    2012-06-01

    influence of the heat input on the microstructure and the microhardness of the weld metal of the DSS. The weld overlay were performed with deposition of two layers on the structural steel ASTM A516 Gr.60, using as filler metal the AWS E2209-17 coated electrode. Three energy levels (15, 20 and 24 kJ/ cm were used, varying the welding current and speed. It was verified that for energy levels used didn't have significant difference on the ferrite content, but the first bead deposited had a higher austenite content in relation to other beads. All conditions got microhardness below the critical value.

  13. Aqueous Corrosion Behavior of Iron aluminide Intermetallics

    Science.gov (United States)

    Sharma, Garima; Singh, P. R.; Sharma, R. K.; Gaonkar, K. B.; Ramanujan, R. V.

    2007-12-01

    Iron aluminide intermetallics based on DO3 ordered structure are being developed for use as structural materials and cladding material for conventional engineering alloys. Aqueous corrosion behavior of iron aluminides has been studied extensively by electrochemical techniques. Studies were carried out on pure Fe (99.9%), Fe-28Al (at.%), Fe-28Al-3Cr (at.%), and AISI SS 304 so as to compare and contrast their behavior in same experimental condition. Polarization behavior under different pH conditions was examined to evaluate their performance in acidic, basic, and neutral solutions. Pitting behavior was also studied in solution containing Cl-1 ions. The stability of the passive film formed was studied by current time transients and potential decay profiles. The presence of 3 at.% Cr in iron aluminides was found to improve the aqueous corrosion resistance and makes it comparable to AISI SS 304.

  14. Large Scale Evaluation fo Nickel Aluminide Rolls

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-01

    This completed project was a joint effort between Oak Ridge National Laboratory and Bethlehem Steel (now Mittal Steel) to demonstrate the effectiveness of using nickel aluminide intermetallic alloy rolls as part of an updated, energy-efficient, commercial annealing furnace system.

  15. Investigation of the weldability of iron-aluminum-chromium overlay coatings for corrosion protection in oxidizing/sulfidizing environments

    Science.gov (United States)

    Regina, Jonathan R.

    The current study investigated the effect of chromium additions on the hydrogen cracking susceptibility of Fe-Al weld overlay claddings containing chromium additions. It was found that the weldability of FeAlCr claddings was a function of both the aluminum and chromium concentrations of the weld coatings. Weld overlay compositions that were not susceptible to hydrogen cracking were identified and the underlying mechanism behind the hydrogen cracking phenomenon was investigated further. It was concluded that the cracking behavior of the FeAlCr welds depended strongly on the microstructure of the weld fusion zone. Although it was found that the cracking susceptibility was influenced by the presence of Fe-Al intermetallic phases (namely Fe3 Al and FeAl), the cracking behavior of FeAlCr weld overlay claddings also depended on the size and distribution of carbide and oxide particles present within the weld structure. These particles acted as hydrogen trapping sites, which are areas where free hydrogen segregates and can no longer contribute to the hydrogen embrittlement of the metal. It was determined that in practical applications of these FeAlCr weld overlay coatings, carbon should be present within these welds to reduce the amount of hydrogen available for hydrogen cracking. Based on the weldability results of the FeAlCr weld claddings, coating compositions that were able to be deposited crack-free were used for long-term corrosion testing in a simulated low NOx environment. These alloys were compared to a Ni-based superalloy (622), which is commonly utilized as boiler tube coatings in power plant furnaces for corrosion protection. It was found that the FeAlCr alloys demonstrated superior corrosion resistance when compared to the Ni-based superalloy. Due to the excellent long-term corrosion behavior of FeAlCr weld overlays that were immune to hydrogen cracking, it was concluded that select FeAlCr weld overlay compositions would make excellent corrosion resistant

  16. Towards Social Profile Based Overlays

    CERN Document Server

    Wolinsky, David Isaac; Boykin, P Oscar; Figueiredo, Renato

    2010-01-01

    Online social networking has quickly become one of the most common activities of Internet users. As social networks evolve, they encourage users to share more information, requiring the users, in turn, to place more trust into social networks. Peer-to-peer (P2P) overlays provide an environment that can return ownership of information, trust, and control to the users, away from centralized third-party social networks. In this paper, we present a novel concept, social profile overlays, which enable users to share their profile only with trusted peers in a scalable, reliable, and private manner. Each user's profile consists of a unique private, secure overlay, where members of that overlay have a friendship with the overlay owner. Profile data is made available without regard to the online state of the profile owner through the use of the profile overlay's distributed data store. Privacy and security are enforced through the use of a public key infrastructure (PKI), where the role of certificate authority (CA) i...

  17. FLUXES FOR MECHANIZED ELECTRIC WELDING,

    Science.gov (United States)

    WELDING FLUXES, WELDING ), (* WELDING , WELDING FLUXES), ARC WELDING , WELDS, STABILITY, POROSITY, WELDING RODS, STEEL, CERAMIC MATERIALS, FLUXES(FUSION), TITANIUM ALLOYS, ALUMINUM ALLOYS, COPPER ALLOYS, ELECTRODEPOSITION

  18. A study on the porosity of CO2 laser welding of titanium alloy

    Institute of Scientific and Technical Information of China (English)

    Chen Li; Hu Lunji; Gong Shuili

    2006-01-01

    The CO2 laser welding of BT20 titanium alloy and Ti-23Al-17Nb titanium aluminide was conducted to investigate into the porosity in titanium alloy weld. The results show that there are two sorts of porosities observed in welds of titanium alloy laser welding based on the microscopic characteristics of the porosities. One is the metallurgical porosity with round and smooth inner wall, which results from the surface contamination. The other is the processing porosity with irregular and rough inner wall that displays the trace of the pool flowing, which results from the ruffle on the keyhole wall gathering together locally and closing down the gas in the keyhole into bubbles because of the keyhole fluctuating. The CO2 laser welding could break down easily the surface oxide film and produce little metallurgical porosity, but produces easily processing porosity when partial penetration or unstable-full penetration laser welding is conducted, which always occurs in the center of weld.

  19. Hydrogen behavior in titanium aluminide alloys

    Institute of Scientific and Technical Information of China (English)

    PAN Bao-wu; CHU Wu-yang

    2006-01-01

    This is a synthetical report about hydrogen behavior in titanium aluminide alloys in our group. There are two kinds of hydrogen solubility in titanium aluminides, one is the overall solubility at high temperature in the matrix without hydride and the other is the terminal solubility at low temperature in the matrix in equilibrium with the hydride. The former decreases but the later increases with increasing temperature. Hydrogen as a temporary β stabilizer clearly decreases the size of the α2 phase, and increases greatly the amount of β phase, and then increases evidently the mechanical properties of Ti3Al+Nb. The cathodic corrosion of TiAl during charging is due to hydride on the surface. The decrease of the strength, the strain to fracture and fracture toughness for hydrogenated samples is due to hydride. The enrichment of atomic hydrogen at the crack tip during charging under sustained load can enhance localized plastic deformation and cause hydrogen-induced delayed cracking.

  20. Welding Curriculum.

    Science.gov (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  1. Culture systems: mineral oil overlay.

    Science.gov (United States)

    Morbeck, Dean E; Leonard, Phoebe H

    2012-01-01

    Mineral oil overlay microdrop is commonly used during in vitro fertilization (IVF) procedures. Though mineral oil appears homogeneous, it is an undefined product that can vary in quality. Here, we describe the history, chemistry, processing, and optimal use of mineral oil for IVF and embryo culture.

  2. A finite element model for residual stress in repair welds

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Z. [Edison Welding Inst., Columbus, OH (United States); Wang, X.L.; Spooner, S.; Goodwin, G.M.; Maziasz, P.J.; Hubbard, C.R.; Zacharia, T. [Oak Ridge National Lab., TN (United States)

    1996-03-28

    This paper describes a three-dimensional finite element model for calculation of the residual stress distribution caused by repair welding. Special user subroutines were developed to simulate the continuous deposition of filler metal during welding. The model was then tested by simulating the residual stress/strain field of a FeAl weld overlay clad on a 2{1/4}Cr-1 Mo steel plate, for which neutron diffraction measurement data of the residual strain field were available. It is shown that the calculated residual stress distribution was consistent with that determined with neutron diffraction. High tensile residual stresses in both the longitudinal and transverse directions were observed around the weld toe at the end of the weld. The strong spatial dependency of the residual stresses in the region around the weld demonstrates that the common two-dimensional cross-section finite element models should not be used for repair welding analysis.

  3. Advanced Welding Concepts

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  4. Advanced overlay analysis through design based metrology

    Science.gov (United States)

    Ji, Sunkeun; Yoo, Gyun; Jo, Gyoyeon; Kang, Hyunwoo; Park, Minwoo; Kim, Jungchan; Park, Chanha; Yang, Hyunjo; Yim, Donggyu; Maruyama, Kotaro; Park, Byungjun; Yamamoto, Masahiro

    2015-03-01

    As design rule shrink, overlay has been critical factor for semiconductor manufacturing. However, the overlay error which is determined by a conventional measurement with an overlay mark based on IBO and DBO often does not represent the physical placement error in the cell area. The mismatch may arise from the size or pitch difference between the overlay mark and the cell pattern. Pattern distortion caused by etching or CMP also can be a source of the mismatch. In 2014, we have demonstrated that method of overlay measurement in the cell area by using DBM (Design Based Metrology) tool has more accurate overlay value than conventional method by using an overlay mark. We have verified the reproducibility by measuring repeatable patterns in the cell area, and also demonstrated the reliability by comparing with CD-SEM data. We have focused overlay mismatching between overlay mark and cell area until now, further more we have concerned with the cell area having different pattern density and etch loading. There appears a phenomenon which has different overlay values on the cells with diverse patterning environment. In this paper, the overlay error was investigated from cell edge to center. For this experiment, we have verified several critical layers in DRAM by using improved(Better resolution and speed) DBM tool, NGR3520.

  5. Overlay networking:applications and research challenges

    Institute of Scientific and Technical Information of China (English)

    LU Jun-xiu; SHAN Xiu-ming; REN Yong

    2004-01-01

    Overlay networking is one of the perspective solutions to today's Intemet challenges. At basic service level, overlay networks can serve as a supplement and enhancement of existing services, such as routing and addressing. At high application level, overlay networks can be used for applications, which are difficult to deploy in existing IP architecture with some specific reasons, e.g., they need high-level information, which is hard to obtain by underlying layers. To address the heterogeneity of today's Internet, overlay networks provide ways to service availability and desirable performance while retaining scalability. In contrast to changing the existing network layer, overlay networks allow bootstrapping, which is most important in the development of Internet infrastructure. Various applications of overlay networking are clarified in this paper. Research challenges including routing and searching in overlay networking are also identified.

  6. Titanium aluminide intermetallic alloys with improved wear resistance

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Jun; Lin, Hua-Tay; Blau, Peter J.; Sikka, Vinod K.

    2014-07-08

    The invention is directed to a method for producing a titanium aluminide intermetallic alloy composition having an improved wear resistance, the method comprising heating a titanium aluminide intermetallic alloy material in an oxygen-containing environment at a temperature and for a time sufficient to produce a top oxide layer and underlying oxygen-diffused layer, followed by removal of the top oxide layer such that the oxygen-diffused layer is exposed. The invention is also directed to the resulting oxygen-diffused titanium aluminide intermetallic alloy, as well as mechanical components or devices containing the improved alloy composition.

  7. Overlay metrology for double patterning processes

    Science.gov (United States)

    Leray, Philippe; Cheng, Shaunee; Laidler, David; Kandel, Daniel; Adel, Mike; Dinu, Berta; Polli, Marco; Vasconi, Mauro; Salski, Bartlomiej

    2009-03-01

    The double patterning (DPT) process is foreseen by the industry to be the main solution for the 32 nm technology node and even beyond. Meanwhile process compatibility has to be maintained and the performance of overlay metrology has to improve. To achieve this for Image Based Overlay (IBO), usually the optics of overlay tools are improved. It was also demonstrated that these requirements are achievable with a Diffraction Based Overlay (DBO) technique named SCOLTM [1]. In addition, we believe that overlay measurements with respect to a reference grid are required to achieve the required overlay control [2]. This induces at least a three-fold increase in the number of measurements (2 for double patterned layers to the reference grid and 1 between the double patterned layers). The requirements of process compatibility, enhanced performance and large number of measurements make the choice of overlay metrology for DPT very challenging. In this work we use different flavors of the standard overlay metrology technique (IBO) as well as the new technique (SCOL) to address these three requirements. The compatibility of the corresponding overlay targets with double patterning processes (Litho-Etch-Litho-Etch (LELE); Litho-Freeze-Litho-Etch (LFLE), Spacer defined) is tested. The process impact on different target types is discussed (CD bias LELE, Contrast for LFLE). We compare the standard imaging overlay metrology with non-standard imaging techniques dedicated to double patterning processes (multilayer imaging targets allowing one overlay target instead of three, very small imaging targets). In addition to standard designs already discussed [1], we investigate SCOL target designs specific to double patterning processes. The feedback to the scanner is determined using the different techniques. The final overlay results obtained are compared accordingly. We conclude with the pros and cons of each technique and suggest the optimal metrology strategy for overlay control in double

  8. Welding Technician

    Science.gov (United States)

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  9. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...... this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling...

  10. Analysis Of Overlay Distortion Patterns

    Science.gov (United States)

    Armitage, John D.; Kirk, Joseph P.

    1988-01-01

    A comprehensive geometrical approach is presented for the least-squares analysis of overlay distortion patterns into useful, physically meaningful systematic distortion subpatterns and an essentially non-systematic residue. A scheme of generally useful distortion sub-patterns is presented in graphic and algorithmic form; some of these sub-patterns are additions to those already in widespread use. A graphic and geometric approach is emphasized rather than an algebraic or statistical approach, and an example illustrates the value in utilizing the pattern-detecting ability of the eye-brain system. The conditions are described under which different distortion sub-patterns may interact, possibly leading to misleading or erroneous conclusions about the types and amounts of different distortions present. Examples of typical interaction situations are given, and recommendations are made for analytic procedures to avoid misinterpretation. It is noted that the lower-order distortion patterns preserve straight-line linearity, but that higher-order distortion may result in straight lines becoming curved. The principle of least-squares analysis is outlined and a simple polynomial data-fitting example is used to illustrate the method. Algorithms are presented for least-squares distortion analysis of overlay patterns, and an APL2 program is given to show how this may easily be implemented on a digital computer. The appendix extends the treatment to cases where small-angle approximation is not permissible.

  11. Plasma electrolytic oxidation of Titanium Aluminides

    Science.gov (United States)

    Morgenstern, R.; Sieber, M.; Grund, T.; Lampke, T.; Wielage, B.

    2016-03-01

    Due to their outstanding specific mechanical and high-temperature properties, titanium aluminides exhibit a high potential for lightweight components exposed to high temperatures. However, their application is limited through their low wear resistance and the increasing high-temperature oxidation starting from about 750 °C. By the use of oxide ceramic coatings, these constraints can be set aside and the possible applications of titanium aluminides can be extended. The plasma electrolytic oxidation (PEO) represents a process for the generation of oxide ceramic conversion coatings with high thickness. The current work aims at the clarification of different electrolyte components’ influences on the oxide layer evolution on alloy TNM-B1 (Ti43.5Al4Nb1Mo0.1B) and the creation of compact and wear resistant coatings. Model experiments were applied using a ramp-wise increase of the anodic potential in order to show the influence of electrolyte components on the discharge initiation and the early stage of the oxide layer growth. The production of PEO layers with technically relevant thicknesses close to 100 μm was conducted in alkaline electrolytes with varying amounts of Na2SiO3·5H2O and K4P2O7 under symmetrically pulsed current conditions. Coating properties were evaluated with regard to morphology, chemical composition, hardness and wear resistance. The addition of phosphates and silicates leads to an increasing substrate passivation and the growth of compact oxide layers with higher thicknesses. Optimal electrolyte compositions for maximum coating hardness and thickness were identified by statistical analysis. Under these conditions, a homogeneous inner layer with low porosity can be achieved. The frictional wear behavior of the compact coating layer is superior to a hard anodized layer on aluminum.

  12. High temperature mechanical properties of iron aluminides

    Directory of Open Access Journals (Sweden)

    Morris, D. G.

    2001-04-01

    Full Text Available Considerable attention has been given to the iron aluminide family of intermetallics over the past years since they offer considerable potential as engineering materials for intermediate to high temperature applications, particularly in cases where extreme oxidation or corrosion resistance is required. Despite efforts at alloy development, however, high temperature strength remains low and creep resistance poor. Reasons for the poor high-temperature strength of iron aluminides will be discussed, based on the ordered crystal structure, the dislocation structure found in the material, and the mechanisms of dislocation pinning operating. Alternative ways of improving high temperature strength by microstructural modification and the inclusion of second phase particles will also be considered.

    Durante los últimos años se ha prestado mucha atención a la familia de intermetálicos Fe-Al, puesto que estos constituyen un considerable potencial como materiales de ingeniería en aplicaciones a temperaturas intermedias o altas, sobre todo en casos donde se necesita alta resistencia a la oxidación o corrosión. A pesar del considerable esfuerzo desarrollado para obtener aleaciones con mejores propiedades, su resistencia mecánica a alta temperatura no es muy elevada. Se discutirán los aspectos que contribuyen a la baja resistencia mecánica a temperatura elevada en función de la estructura de dislocaciones y los mecanismos de anclaje que operan en este intermetálico. Se considerarán, también, maneras alternativas para mejorar la resistencia a temperatura elevada mediante la modificación de la microestructura y la incorporación de partículas de segunda fase.

  13. Soldadura (Welding). Spanish Translations for Welding.

    Science.gov (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  14. LMS filters for cellular CDMA overlay

    OpenAIRE

    1996-01-01

    This paper extends and complements previous research we have performed on the performance of nonadaptive narrowband suppression filters when used in cellular CDMA overlay situations. In this paper, an adaptive LMS filter is applied to cellular CDMA overlay situations in order to reject narrowband interference.

  15. Overlay accuracy with respect to device scaling

    Science.gov (United States)

    Leray, Philippe; Laidler, David; Cheng, Shaunee

    2012-03-01

    Overlay metrology performance is usually reported as repeatability, matching between tools or optics aberrations distorting the measurement (Tool induced shift or TIS). Over the last few years, improvement of these metrics by the tool suppliers has been impressive. But, what about accuracy? Using different target types, we have already reported small differences in the mean value as well as fingerprint [1]. These differences make the correctables questionable. Which target is correct and therefore which translation, scaling etc. values should be fed back to the scanner? In this paper we investigate the sources of these differences, using several approaches. First, we measure the response of different targets to offsets programmed in a test vehicle. Second, we check the response of the same overlay targets to overlay errors programmed into the scanner. We compare overlay target designs; what is the contribution of the size of the features that make up the target? We use different overlay measurement techniques; is DBO (Diffraction Based Overlay) more accurate than IBO (Image Based Overlay)? We measure overlay on several stacks; what is the stack contribution to inaccuracy? In conclusion, we offer an explanation for the observed differences and propose a solution to reduce them.

  16. KMPlayer出现Overlay Mixer错误

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    问:我使用KMPlayer播放器播放电影时,经常出现Overlay Mixer错误,有时候不出现,我将Overlay Mixer插件删除了,但它还会自动加载,继续出错。请问这是什么原因?

  17. WELDING TORCH

    Science.gov (United States)

    Correy, T.B.

    1961-10-01

    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  18. CHARACTERIZATION OF DEFECTS IN ALLOY 152, 52 AND 52M WELDS

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.; Seffens, Rob J.; Efsing, Pal G.

    2009-08-27

    Defect distributions have been documented by optical metallography, scanning electron microscopy and electron backscatter diffraction in alloy 152 and 52 mockups welds, alloy 52 and 52M overlay mockups and an alloy 52M inlay. Primary defects were small cracks at grain boundaries except for more extensive cracking in the dilution zone of an alloy 52 overlay on 304SS. Detailed characterizations of the dilution zone cracks were performed by analytical transmission electron microscopy identifying grain boundary titanium-nitride precipitation associated with the intergranular separations. I. INTRODUCTION Weldments continue to be a primary location of stress-corrosion cracking (SCC) in light-water reactor systems. While problems related to heat-affected-zone (HAZ) sensitization and intergranular (IG) SCC of austenitic stainless alloys in boiling-water reactors (BWRs) have been significantly reduced, SCC has now been observed in HAZs of non-sensitized materials and in dissimilar metal welds where Ni-base alloy weld metals are used. IGSCC in weld metals has been observed in both BWRs and pressurized water reactors (PWRs) with recent examples for PWR pressure vessel penetrations producing the most concern. This has led to the replacement of alloy 600/182/82 welds with higher Cr, more corrosion-resistant replacement materials (alloy 690/152/52/52M). Complicating this issue has been a known susceptibility to cracking during welding [1-7] of these weld metals. There is a critical need for an improved understanding of the weld metal metallurgy and defect formation in Ni-base alloy welds to effectively assess long-term performance. A series of macroscopic to microscopic examinations were performed on available mockup welds made with alloy 52 or alloy 152 plus selected overlay and inlay mockups. The intent was to expand our understanding of weld metal structures in simulated LWR service components with a focus on as-welded defects. Microstructural features, defect distributions

  19. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    Energy Technology Data Exchange (ETDEWEB)

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight

  20. AlNb-Based Titanium Aluminide

    Science.gov (United States)

    Zhang, Kezhao; Liu, Ming; Lei, Zhenglong; Chen, Yanbin

    2014-10-01

    The microstructure of laser-tungsten inert gas hybrid welded Ti2AlNb-based joints and their tensile properties at room temperature were investigated in this paper. The results showed that good-quality joints could be obtained by hybrid welding process. The microstructure evolution was identified by means of optical microscopy, scanning electron microscopy, x-ray diffraction, and transmission electron microscopy. The fusion zone mainly consisted of B2 phase due to the rapid cooling rate, as well as high Nb content. The phase compositions of the heat-affected zone were varied with different thermal cycles during the welding process. Tensile tests at room temperature showed that fracture tended to occur in the fusion zone, and the tensile strength and elongation were 950 MPa and 4.3%, respectively. The fracture mode was quasi-cleavage based on the observation of the fracture morphology.

  1. Device overlay method for high volume manufacturing

    Science.gov (United States)

    Lee, Honggoo; Han, Sangjun; Kim, Youngsik; Kim, Myoungsoo; Heo, Hoyoung; Jeon, Sanghuck; Choi, DongSub; Nabeth, Jeremy; Brinster, Irina; Pierson, Bill; Robinson, John C.

    2016-03-01

    Advancing technology nodes with smaller process margins require improved photolithography overlay control. Overlay control at develop inspection (DI) based on optical metrology targets is well established in semiconductor manufacturing. Advances in target design and metrology technology have enabled significant improvements in overlay precision and accuracy. One approach to represent in-die on-device as-etched overlay is to measure at final inspection (FI) with a scanning electron microscope (SEM). Disadvantages to this approach include inability to rework, limited layer coverage due to lack of transparency, and higher cost of ownership (CoO). A hybrid approach is investigated in this report whereby infrequent DI/FI bias is characterized and the results are used to compensate the frequent DI overlay results. The bias characterization is done on an infrequent basis, either based on time or triggered from change points. On a per-device and per-layer basis, the optical target overlay at DI is compared with SEM on-device overlay at FI. The bias characterization results are validated and tracked for use in compensating the DI APC controller. Results of the DI/FI bias characterization and sources of variation are presented, as well as the impact on the DI correctables feeding the APC system. Implementation details in a high volume manufacturing (HVM) wafer fab will be reviewed. Finally future directions of the investigation will be discussed.

  2. Overlay considerations for 300-mm lithography

    Science.gov (United States)

    Mono, Tobias; Schroeder, Uwe P.; Nees, Dieter; Palitzsch, Katrin; Koestler, Wolfram; Bruch, Jens; Kramp, Sirko; Veldkamp, Markus; Schuster, Ralf

    2003-05-01

    Generally, the potential impact of systematical overlay errors on 300mm wafers is much larger than on 200mm wafers. Process problems which are merely identified as minor edge yield detractors on 200mm wafers, can evolve as major roadblocks for 300mm lithography. Therefore, it is commonly believed that achieving product overlay specifications on 300mm wafers is much more difficult than on 200mm wafers. Based on recent results on high volume 300mm DRAM manufacturing, it is shown that in reality this assumption does not hold. By optimizing the process, overlay results can be achieved which are comparable to the 200mm reference process. However, the influence of non-lithographic processes on the overlay performance becomes much more critical. Based on examples for specific overlay signatures, the influence of several processes on the overlay characteristics of 300mm wafers is demonstrated. Thus, process setup and process changes need to be analyzed monitored much more carefully. Any process variations affecting wafer related overlay have to be observed carefully. Fast reaction times are critical to avoid major yield loss. As the semiconductor industry converts to 300mm technology, lithographers have to focus more than ever on process integration aspects.

  3. The effect of individually-induced processes on image-based overlay and diffraction-based overlay

    Science.gov (United States)

    Oh, SeungHwa; Lee, Jeongjin; Lee, Seungyoon; Hwang, Chan; Choi, Gilheyun; Kang, Ho-Kyu; Jung, EunSeung

    2014-04-01

    In this paper, set of wafers with separated processes was prepared and overlay measurement result was compared in two methods; IBO and DBO. Based on the experimental result, theoretical approach of relationship between overlay mark deformation and overlay variation is presented. Moreover, overlay reading simulation was used in verification and prediction of overlay variation due to deformation of overlay mark caused by induced processes. Through this study, understanding of individual process effects on overlay measurement error is given. Additionally, guideline of selecting proper overlay measurement scheme for specific layer is presented.

  4. Diffraction based overlay re-assessed

    Science.gov (United States)

    Leray, Philippe; Laidler, David; D'havé, Koen; Cheng, Shaunee

    2011-03-01

    In recent years, numerous authors have reported the advantages of Diffraction Based Overlay (DBO) over Image Based Overlay (IBO), mainly by comparison of metrology figures of merit such as TIS and TMU. Some have even gone as far as to say that DBO is the only viable overlay metrology technique for advanced technology nodes; 22nm and beyond. Typically the only reported drawback of DBO is the size of the required targets. This severely limits its effective use, when all critical layers of a product, including double patterned layers need to be measured, and in-die overlay measurements are required. In this paper we ask whether target size is the only limitation to the adoption of DBO for overlay characterization and control, or are there other metrics, which need to be considered. For example, overlay accuracy with respect to scanner baseline or on-product process overlay control? In this work, we critically re-assess the strengths and weaknesses of DBO for the applications of scanner baseline and on-product process layer overlay control. A comprehensive comparison is made to IBO. For on product process layer control we compare the performance on critical process layers; Gate, Contact and Metal. In particularly we focus on the response of the scanner to the corrections determined by each metrology technique for each process layer, as a measure of the accuracy. Our results show that to characterize an overlay metrology technique that is suitable for use in advanced technology nodes requires much more than just evaluating the conventional metrology metrics of TIS and TMU.

  5. Qmerit-calibrated overlay to improve overlay accuracy and device performance

    Science.gov (United States)

    Ullah, Md Zakir; Jazim, Mohamed Fazly Mohamed; Sim, Stella; Lim, Alan; Hiem, Biow; Chuen, Lieu Chia; Ang, Jesline; Lim, Ek Chow; Klein, Dana; Amit, Eran; Volkovitch, Roie; Tien, David; Choi, DongSub

    2015-03-01

    In advanced semiconductor industries, the overlay error budget is getting tighter due to shrinkage in technology. To fulfill the tighter overlay requirements, gaining every nanometer of improved overlay is very important in order to accelerate yield in high-volume manufacturing (HVM) fabs. To meet the stringent overlay requirements and to overcome other unforeseen situations, it is becoming critical to eliminate the smallest imperfections in the metrology targets used for overlay metrology. For standard cases, the overlay metrology recipe is selected based on total measurement uncertainty (TMU). However, under certain circumstances, inaccuracy due to target imperfections can become the dominant contributor to the metrology uncertainty and cannot be detected and quantified by the standard TMU. For optical-based overlay (OBO) metrology targets, mark asymmetry is a common issue which can cause measurement inaccuracy, and it is not captured by standard TMU. In this paper, a new calibration method, Archer Self-Calibration (ASC), has been established successfully in HVM fabs to improve overlay accuracy on image-based overlay (IBO) metrology targets. Additionally, a new color selection methodology has been developed for the overlay metrology recipe as part of this calibration method. In this study, Qmerit-calibrated data has been used for run-to-run control loop at multiple devices. This study shows that color filter can be chosen more precisely with the help of Qmerit data. Overlay stability improved by 10~20% with best color selection, without causing any negative impact to the products. Residual error, as well as overlay mean plus 3-sigma, showed an improvement of up to 20% when Qmerit-calibrated data was used. A 30% improvement was seen in certain electrical data associated with tested process layers.

  6. HIGH TEMPERATURE OXIDATION PERFORMANCE OF ALUMINIDE COATINGS

    Energy Technology Data Exchange (ETDEWEB)

    Pint, B.A.; Zhang, Y.; Haynes, J.A.; Wright, I.G.

    2003-04-22

    In order to determine the potential benefits and limitations of aluminide coatings, coatings made by chemical vapor deposition (CVD) on Fe- and Ni-base alloy substrates are being evaluated in various high-temperature environments. Testing of coatings on representative ferritic (Fe-9Cr-1Mo) and austenitic (type 304L stainless steel) alloys has found that high frequency thermal cycling (1h cycle time) can significantly degrade the coating. Based on comparison with similar specimens with no thermal cycling or a longer cycle time (100h), this degradation was not due to Al loss from the coating but most likely because of the thermal expansion mismatch between the coating and the substrate. Several coated Ni-base alloys were tested in a high pressure (20atm) steam-CO2 environment for the ZEST (zero-emission steam turbine) program. Coated specimens showed less mass loss than the uncoated specimens after 1000h at 900 C and preliminary characterization examined the post-test coating structure and extent of attack.

  7. Polishing Your Transparencies: Mounting, Masking, Overlays.

    Science.gov (United States)

    Jobe, Holly; Cannon, Glenn

    This brief guide discusses the mounting of overhead transparencies on frames, the types of mounts, the proper masking for presentation, and the use of overlays. Numerous line drawings provide the reader with a helpful visual reference. (RAO)

  8. Diffraction based overlay and image based overlay on production flow for advanced technology node

    Science.gov (United States)

    Blancquaert, Yoann; Dezauzier, Christophe

    2013-04-01

    One of the main challenges for lithography step is the overlay control. For the advanced technology node like 28nm and 14nm, the overlay budget becomes very tight. Two overlay techniques compete in our advanced semiconductor manufacturing: the Diffraction based Overlay (DBO) with the YieldStar S200 (ASML) and the Image Based Overlay (IBO) with ARCHER (KLA). In this paper we will compare these two methods through 3 critical production layers: Poly Gate, Contact and first metal layer. We will show the overlay results of the 2 techniques, explore the accuracy and compare the total measurement uncertainty (TMU) for the standard overlay targets of both techniques. We will see also the response and impact for the Image Based Overlay and Diffraction Based Overlay techniques through a process change like an additional Hardmask TEOS layer on the front-end stack. The importance of the target design is approached; we will propose more adapted design for image based targets. Finally we will present embedded targets in the 14 FDSOI with first results.

  9. A moving overlay shrinks the attentional blink.

    Science.gov (United States)

    Chua, Fook K

    2015-01-01

    This report describes a study examining the effects of overlaying a veil of spots on the letters in a central rapid serial visual presentation stream. Observers identified two target letters (T1 and T2, respectively) embedded in a stream of distractor letters printed in a different color. In Experiment 1, the attentional blink (AB) diminished when a different overlay veiled each letter, such that the spots appeared to move as the letters changed. Experiment 2 concerned whether the performance enhancement occurred because the overlay hampered processing of the lag 1 distractor, thus weakening the distractor's interference with T1. Experiment 3 focused on how changing the overlay at or around T1 affected the AB. The attention disengagement hypothesis was proposed to explain the common theme in the results-that performance was only enhanced when different overlays were applied to the T1 and lag 1 frames. The claim is that the AB reflects a failure of prompt attentional disengagement from T1, which, in turn, delays reengagement when T2 appears shortly thereafter. When T1's disappearance is accompanied by an overlay change, the perceptual system gets an additional cue signaling that the visual scene has changed, thereby inducing attentional disengagement. Apart from facilitating prompt reengagement at the next target, earlier disengagement also improves target recovery by excluding features of the trailing item, likely to be a distractor, from working memory.

  10. Correlation-aware multimedia content distribution in overlay networks

    Science.gov (United States)

    Zhu, Ying; Li, Baochun

    2006-01-01

    We address the question: What is the best way to construct a mesh overlay topology for multimedia content distribution, such that the highest streaming rate can be achieved? We model overlay capacity correlations as linear capacity constraints (LCC) and propose a distributed algorithm that constructs an overlay mesh which incorporates heuristically inferred linear capacity constraints. Our simulations results confirm the accuracy of representing overlays using our LCC model and show the LCC-overlay achieving substantial improvement in achievable flow rate.

  11. Syllabus in Trade Welding.

    Science.gov (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  12. ELECTRIC WELDING EQUIPMENT AND AUTOMATION OF WELDING IN CONSTRUCTION,

    Science.gov (United States)

    WELDING , *ARC WELDING , AUTOMATION, CONSTRUCTION, INDUSTRIES, POWER EQUIPMENT, GENERATORS, POWER TRANSFORMERS, RESISTANCE WELDING , SPOT WELDING , MACHINES, AUTOMATIC, STRUCTURES, WIRING DIAGRAMS, USSR.

  13. Enhacement of intrafield overlay using a design based metrology system

    Science.gov (United States)

    Jo, Gyoyeon; Ji, Sunkeun; Kim, Shinyoung; Kang, Hyunwoo; Park, Minwoo; Kim, Sangwoo; Kim, Jungchan; Park, Chanha; Yang, Hyunjo; Maruyama, Kotaro; Park, Byungjun

    2016-03-01

    As the scales of the semiconductor devices continue to shrink, accurate measurement and control of the overlay have been emphasized for securing more overlay margin. Conventional overlay analysis methods are based on the optical measurement of the overlay mark. However, the overlay data obtained from these optical methods cannot represent the exact misregistration between two layers at the circuit level. The overlay mismatch may arise from the size or pitch difference between the overlay mark and the real pattern. Pattern distortion, caused by CMP or etching, could be a source of the overlay mismatch as well. Another issue is the overlay variation in the real circuit pattern which varies depending on its location. The optical overlay measurement methods, such as IBO and DBO that use overlay mark on the scribeline, are not capable of defining the exact overlay values of the real circuit. Therefore, the overlay values of the real circuit need to be extracted to integrate the semiconductor device properly. The circuit level overlay measurement using CDSEM is time-consuming in extracting enough data to indicate overall trend of the chip. However DBM tool is able to derive sufficient data to display overlay tendency of the real circuit region with high repeatability. An E-beam based DBM(Design Based Metrology) tool can be an alternative overlay measurement method. In this paper, we are going to certify that the overlay values extracted from optical measurement cannot represent the circuit level overlay values. We will also demonstrate the possibility to correct misregistration between two layers using the overlay data obtained from the DBM system.

  14. Method of manufacturing aluminide sheet by thermomechanical processing of aluminide powders

    Energy Technology Data Exchange (ETDEWEB)

    Hajaligol, Mohammad R.; Scorey, Clive; Sikka, Vinod K.; Deevi, Seetharama C.; Fleishhauer, Grier; Lilly, Jr., A. Clifton; German, Randall M.

    2003-12-09

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  15. Method of manufacturing aluminide sheet by thermomechanical processing of aluminide powders

    Energy Technology Data Exchange (ETDEWEB)

    Hajaligol, Mohammad R. (Midlothian, VA); Scorey, Clive (Cheshire, CT); Sikka, Vinod K. (Oak Ridge, TN); Deevi, Seetharama C. (Midlothian, VA); Fleischhauer, Grier (Midlothian, VA); Lilly, Jr., A. Clifton (Chesterfield, VA); German, Randall M. (State College, PA)

    2000-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr.ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  16. Method of manufacturing aluminide sheet by thermomechanical processing of aluminide powders

    Energy Technology Data Exchange (ETDEWEB)

    Hajaligol, M.R.; Scorey, C.; Sikka, V.K.; Deevi, S.C.; Fleischhauer, G.; Lilly, A.C. Jr.; German, R.M.

    2000-02-29

    A powder metallurgical process is disclosed of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as {<=}1% Cr, {>=}0.05% Zr{<=}2% Ti, {<=}2% Mo, {<=}1% Ni, {<=}0.75% C, {<=}0.1% B, {<=}1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, {<=}1% rare earth metal, and/or {<=}3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 {mu}m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  17. Welded Kimberlite?

    Science.gov (United States)

    van Straaten, B. I.; Kopylova, M. G.; Russell, J. K.; Scott Smith, B. H.

    2009-05-01

    Welding of pyroclastic deposits generally involves the sintering of hot glassy vesicular particles and requires the presence of a load and/or high temperatures. Welding can occur on various scales as observed in large welded pyroclastic flows, in small-volume agglutinated spatter rims, or as in coalesced clastogenic lava flows. In all these examples welding occurs mainly by reduction or elimination of porosity within the vesicular clasts and/or inter-clast pore space. The end result of welding in pyroclastic deposits is to produce dense, massive, coherent deposits. Here, we present a possible new end-member of the welding process: welding of non- vesicular pyroclasts in intra-crater kimberlite deposits. Kimberlite melt is a low-viscosity liquid carrying abundant crystals. Because of this, kimberlite eruptions generally produce non-vesicular pyroclasts. During welding, these pyroclast cannot deform by volume reduction to form typical fiamme. As a result, welding and compaction in kimberlites proceeds via the reduction of inter-clast pore space alone. The lack of porous pyroclasts limits the maximum amount of volumetric strain within pyroclastic kimberlite deposits to about 30%. This value is substantially lower than the limiting values for welding of more common felsic pyroclastic flows. The lower limit for volumetric strain in welded kimberlite deposits severely restricts the development of a fabric. In addition, pyroclastic kimberlite deposits commonly feature equant-shaped pyroclasts, and equant-shaped crystals. This, in turn, limits the visibility of the results of compaction and pore space reduction, as there are few deformable markers and elongate rigid markers that are able to record the strain during compaction. These features, together with the low viscosity of kimberlite magma and the stratigraphic position of these kimberlite deposits within the upper reaches of the volcanic conduit, call for careful interpretation of coherent-looking rocks in these

  18. Exploring overlay journals: the RIOJA project

    CERN Document Server

    CERN. Geneva

    2007-01-01

    Researchers in cosmology and astrophysics depend on the arXiv repository for the registration and dissemination of their work, as well as for current awareness, yet they continue to submit papers to journals for review. Could rapid quality certification be overlaid directly onto the arXiv repository? This presentation introduces the RIOJA (Repository Interface to Overlaid Journal Archives) project, on which a group of cosmology researchers from the UK is working with UCL Library Services and Cornell University. The project is creating a tool to support the overlay of journals onto repositories, and will demonstrate a cosmology journal overlaid on top of arXiv. RIOJA will also work with the cosmology community to explore the social and economic aspects of journal overlay in this discipline: what other value, besides the quality stamp, does journal publication typically add? What are the costs of the ideal overlay journal for this community, and how could those costs be recovered? Would researchers real...

  19. Patent Overlay Mapping: Visualizing Technological Distance

    CERN Document Server

    Kay, Luciano; Youtie, Jan; Porter, Alan L; Rafols, Ismael

    2012-01-01

    The purpose of this paper is to present a new global patent map that represents all technological categories, and a method to locate patent data of individual organizations and technological fields on the global map. This second patent overlay map technique is shown to be of potential interest to support competitive intelligence and policy decision-making. The global patent map is based on similarities in citing-to-cited relationships between categories of the International Patent Classification (IPC) of European Patent Office (EPO) patents from 2000 to 2006. This patent dataset, extracted from PatStat database, represents more than 760,000 patent records in more than 400 IPC categories. To illustrate the kind of analytical support offered by this approach, the paper shows the overlay of nanotechnology-related patenting activities of two companies and two different nanotechnology subfields on to the global patent map. The exercise shows the potential of patent overlay maps to visualize technological areas and...

  20. Overlay Technique for Transcatheter Left Atrial Appendage Closure.

    Science.gov (United States)

    Li, Shuang; Zhu, Mengyun; Lu, Yunlan; Tang, Kai; Zhao, Dongdong; Chen, Wei; Xu, Yawei

    2015-08-01

    The Overlay technique is popular in peripheral artery interventions, but not in coronary or cardiac structural procedures. We present an initial experience using three-episode overlays during a transcatheter left atrial appendage closure. The first overlay was applied to facilitate advancement of the delivery sheath into left atrium. The second overlay was used to navigate the advancement of prepped delivery system containing the compressed occluder into its optimal position in the left atrium. The third overlay facilitated the real-time deployment of the closure device. This case report demonstrates the effectiveness of the overlay technique in facilitating each step of the transcatheter left atrial appendage closure.

  1. KML Super Overlay to WMS Translator

    Science.gov (United States)

    Plesea, Lucian

    2007-01-01

    This translator is a server-based application that automatically generates KML super overlay configuration files required by Google Earth for map data access via the Open Geospatial Consortium WMS (Web Map Service) standard. The translator uses a set of URL parameters that mirror the WMS parameters as much as possible, and it also can generate a super overlay subdivision of any given area that is only loaded when needed, enabling very large areas of coverage at very high resolutions. It can make almost any dataset available as a WMS service visible and usable in any KML application, without the need to reformat the data.

  2. The properties and microstructure of padding welds built up on the surface of forging dies

    Directory of Open Access Journals (Sweden)

    S. Pytel

    2010-07-01

    Full Text Available The study presents selected results of the examinations of the properties and microstructure of weld overlays built up with the UTOP38,F-812 and F-818 welding wires on a substrate of the 42CrMo4 structural steel. Among others, the following investigations were carriedout: bend tests, hardness measurements and determination of ferrite content in a bainitic-martensitic microstructure of UTOP38 and F-812layers.

  3. Welding Curtains

    Science.gov (United States)

    1984-01-01

    Concept of transparent welding curtains made of heavy duty vinyl originated with David F. Wilson, President of Wilson Sales Company. In 1968, Wilson's curtains reduced glare of welding arc and blocked ultraviolet radiation. When later research uncovered blue light hazards, Wilson sought improvement of his products. He contracted Dr. Charles G. Miller and James B. Stephens, both of Jet Propulsion Laboratory (JPL), and they agreed to undertake development of a curtain capable of filtering out harmful irradiance, including ultraviolet and blue light and provide protection over a broad range of welding operation. Working on their own time, the JPL pair spent 3 years developing a patented formula that includes light filtering dyes and small particles of zinc oxide. The result was the Wilson Spectra Curtain.

  4. Hybrid overlay metrology for high order correction by using CDSEM

    Science.gov (United States)

    Leray, Philippe; Halder, Sandip; Lorusso, Gian; Baudemprez, Bart; Inoue, Osamu; Okagawa, Yutaka

    2016-03-01

    Overlay control has become one of the most critical issues for semiconductor manufacturing. Advanced lithographic scanners use high-order corrections or correction per exposure to reduce the residual overlay. It is not enough in traditional feedback of overlay measurement by using ADI wafer because overlay error depends on other process (etching process and film stress, etc.). It needs high accuracy overlay measurement by using AEI wafer. WIS (Wafer Induced Shift) is the main issue for optical overlay, IBO (Image Based Overlay) and DBO (Diffraction Based Overlay). We design dedicated SEM overlay targets for dual damascene process of N10 by i-ArF multi-patterning. The pattern is same as device-pattern locally. Optical overlay tools select segmented pattern to reduce the WIS. However segmentation has limit, especially the via-pattern, for keeping the sensitivity and accuracy. We evaluate difference between the viapattern and relaxed pitch gratings which are similar to optical overlay target at AEI. CDSEM can estimate asymmetry property of target from image of pattern edge. CDSEM can estimate asymmetry property of target from image of pattern edge. We will compare full map of SEM overlay to full map of optical overlay for high order correction ( correctables and residual fingerprints).

  5. Colors, colored overlays, and reading skills

    Directory of Open Access Journals (Sweden)

    Arcangelo eUccula

    2014-07-01

    Full Text Available In this article, we are concerned with the role of colors in reading written texts. It has been argued that colored overlays applied above written texts positively influence both reading fluency and reading speed. These effects would be particularly evident for those individuals affected by the so called Meares-Irlen syndrome, i.e. who experience eyestrain and/or visual distortions – e.g. color, shape or movement illusions – while reading. This condition would interest the 12-14% of the general population and up to the 46% of the dyslexic population. Thus, colored overlays have been largely employed as a remedy for some aspects of the difficulties in reading experienced by dyslexic individuals, as fluency and speed. Despite the wide use of colored overlays, how they exert their effects has not been made clear yet. Also, according to some researchers, the results supporting the efficacy of colored overlays as a tool for helping readers are at least controversial. Furthermore, the very nature of the Meares-Irlen syndrome has been questioned. Here we provide a concise, critical review of the literature.

  6. Physical expander in Virtual Tree Overlay

    CERN Document Server

    Izumi, Taisuke; Valero, Mathieu

    2011-01-01

    In this paper, we propose a new construction of constantdegree expanders motivated by their application in P2P overlay networks and in particular in the design of robust trees overlay. Our key result can be stated as follows. Consider a complete binary tree T and construct a random pairing {\\Pi} between leaf nodes and internal nodes. We prove that the graph G\\Pi obtained from T by contracting all pairs (leaf-internal nodes) achieves a constant node expansion with high probability. The use of our result in improving the robustness of tree overlays is straightforward. That is, if each physical node participating to the overlay manages a random pair that couples one virtual internal node and one virtual leaf node then the physical-node layer exhibits a constant expansion with high probability. We encompass the difficulty of obtaining this random tree virtualization by proposing a local, selforganizing and churn resilient uniformly-random pairing algorithm with O(log2 n) running time. Our algorithm has the merit ...

  7. Iron aluminide alloy container for solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Judkins, Roddie Reagan (Knoxville, TN); Singh, Prabhakar (Export, PA); Sikka, Vinod Kumar (Oak Ridge, TN)

    2000-01-01

    A container for fuel cells is made from an iron aluminide alloy. The container alloy preferably includes from about 13 to about 22 weight percent Al, from about 2 to about 8 weight percent Cr, from about 0.1 to about 4 weight percent M selected from Zr and Hf, from about 0.005 to about 0.5 weight percent B or from about 0.001 to about 1 weight percent C, and the balance Fe and incidental impurities. The iron aluminide container alloy is extremely resistant to corrosion and metal loss when exposed to dual reducing and oxidizing atmospheres at elevated temperatures. The alloy is particularly useful for containment vessels for solid oxide fuel cells, as a replacement for stainless steel alloys which are currently used.

  8. ARc Welding (Industrial Processing Series).

    Science.gov (United States)

    ARC WELDING , *BIBLIOGRAPHIES), (*ARC WELDS, BIBLIOGRAPHIES), ALUMINUM ALLOYS, TITANIUM ALLOYS, CHROMIUM ALLOYS, METAL PLATES, SPOT WELDING , STEEL...INERT GAS WELDING , MARAGING STEELS, MICROSTRUCTURE, HEAT RESISTANT ALLOYS, HEAT RESISTANT METALS, WELDABILITY, MECHANICAL PROPERTIES, MOLYBDENUM ALLOYS, NICKEL ALLOYS, RESISTANCE WELDING

  9. Large dynamic range Atomic Force Microscope for overlay improvements

    NARCIS (Netherlands)

    Kuiper, S.; Fritz, E.C.; Crowcombe, W.E.; Liebig, T.; Kramer, G.F.I.; Witvoet, G.; Duivenvoorde, T.; Overtoom, A.J.; Rijnbeek, R.A.; Zwet, E.J. van; Dijsseldonk, A. van; Boef, A. den; Beems, M.; Levasier, L.

    2016-01-01

    Nowadays most overlay metrology tools assess the overlay performance based on marker features which are deposited next to the functional device features within each layer of the semiconductor device. However, correct overlay of the relatively coarse marker features does not directly guarantee correc

  10. Network-aware SuperPeers-Peers Geometric Overlay Network

    NARCIS (Netherlands)

    Lua, E.K.; Zhou, X.

    2007-01-01

    Peer-to-Peer (P2P) overlay networks can be utilized to deploy massive Internet overlay services such as multicast, content distribution, file sharing, etc. efficiently without any underlying network support. The crucial step to meet this objective is to design network-aware overlay network topologie

  11. Preparation of aluminide coatings at relatively low temperatures

    Institute of Scientific and Technical Information of China (English)

    ZHAN Zhao-lin; HE Ye-dong; WANG De-ren; GAO Wei

    2006-01-01

    A method was presented to prepare aluminide coatings on metals by combining the pack aluminizing with the ball impact process. This technique applied mechanical vibration to a retort, which was loaded with pack-aluminizing powder, specimens and alloy balls. Pack aluminizing was carried out with repeated ball impact, which accelerated chemical reactions and atomic diffusion.Aluminide coatings were formed at a relatively lower temperature (below 600 ℃) and in a shorter treatment time, compared with the conventional pack aluminizing. The effects of the operation temperature and the treatment time on the formation of the coatings were analysed. The SEM, EDS and XRD analysis results show that the aluminide coatings appear to be homogeneous, with a high density and free of porosity, and have excellent adherence to the substrate. The coatings mainly consist of Al-rich phases such as η-Fe2Al5,θ-FeAl3 and CrAl5. Oxidation resistance was studied by high-temperature tests. The formation mechanism of the Al-coatings was also investigated. This technique provides a new approach for industrial diffusion coatings with great energy and time savings.

  12. Ceramic Conversion Treatment of Titanium Aluminide for Improved Tribological Properties

    Institute of Scientific and Technical Information of China (English)

    JingXIA; ChenxiLI; HanshanDONG; TomBELL

    2004-01-01

    Gamma-based titanium aluminides have great potential in the automotive industries (e.g. valves in a car engine), but tribological property could be one of the crucial factors in determining the life and performance of a titanium aluminide part. A surface modification technique, namely ceramic conversion (CC) treatment has been developed to improve the tribological properties of a γ-based titanium aluminide (Ti-48A1-2Nb-2Cr-B), and the surface properties were fully characterised. The results indicate that ceramic conversion treatment can produce an oxide layer consisting of a top TiO2 surface followed by a mixture of TiO2 and Al2O3. Such hardened layer has significantly improved the load-bearing capacity and wear resistance of the intermetallics, as evidenced by an increase of scuffing load up to 4 times and a wear rate reduction of two orders of magnitude. The coefficient of friction has also been reduced from 0.5-0.7 for the untreated to an average of 0.22 for the CC-treated alloy under dry sliding contact conditions.

  13. Ceramic Conversion Treatment of Titanium Aluminide for Improved Tribological Properties

    Institute of Scientific and Technical Information of China (English)

    Jing XIA; Chenxi LI; Hanshan DONG; Tom BELL

    2004-01-01

    Gamma-based titanium aluminides have great potential in the automotive industries (e.g. valves in a car engine),but tribological property could be one of the crucial factors in determining the life and performance of a titanium aluminide part. A surface modification technique, namely ceramic conversion (CC) treatment has been developed to improve the tribological properties of a γ-based titanium aluminide (Ti-48Al-2Nb-2Cr-B), and the surface properties were fully characterised. The results indicate that ceramic conversion treatment can produce an oxide layer consisting of a top TiO2 surface followed by a mixture of TiO2 and Al2O3. Such hardened layer has significantly improved the load-bearing capacity and wear resistance of the intermetallics, as evidenced by an increase of scuffing load up to 4 times and a wear rate reduction of two orders of magnitude. The coefficient of friction has also been reduced from 0.5-0.7 for the untreated to an average of 0.22 for the CC-treated alloy under dry sliding contact conditions.

  14. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2011-01-01

    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  15. CO Chemisorption at Metal Surfaces and Overlayers

    DEFF Research Database (Denmark)

    Hammer, Bjørk; Morikawa, Y.; Nørskov, Jens Kehlet

    1996-01-01

    A database of ab initio calculations of the chemisorption energy of CO over Ni(111), Cu(111), Ru(0001), Pd(111), Ag(111), Pt(111), Au(111), Cu3Pt(111), and some metallic overlayer structures is presented. The trends can be reproduced with a simple model describing the interaction between the meta...... d states and the CO 2 pi* and 5 sigma states, renormalized by the metal sp continuum. Our model rationalizes the results by Rodriguez and Goodman [Science 257, 897 (1992)] showing a strong correlation between the CO chemisorption energy and the surface core level shift.......A database of ab initio calculations of the chemisorption energy of CO over Ni(111), Cu(111), Ru(0001), Pd(111), Ag(111), Pt(111), Au(111), Cu3Pt(111), and some metallic overlayer structures is presented. The trends can be reproduced with a simple model describing the interaction between the metal...

  16. Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  17. Achieving optimum diffraction based overlay performance

    Science.gov (United States)

    Leray, Philippe; Laidler, David; Cheng, Shaunee; Coogans, Martyn; Fuchs, Andreas; Ponomarenko, Mariya; van der Schaar, Maurits; Vanoppen, Peter

    2010-03-01

    Diffraction Based Overlay (DBO) metrology has been shown to have significantly reduced Total Measurement Uncertainty (TMU) compared to Image Based Overlay (IBO), primarily due to having no measurable Tool Induced Shift (TIS). However, the advantages of having no measurable TIS can be outweighed by increased susceptibility to WIS (Wafer Induced Shift) caused by target damage, process non-uniformities and variations. The path to optimum DBO performance lies in having well characterized metrology targets, which are insensitive to process non-uniformities and variations, in combination with optimized recipes which take advantage of advanced DBO designs. In this work we examine the impact of different degrees of process non-uniformity and target damage on DBO measurement gratings and study their impact on overlay measurement accuracy and precision. Multiple wavelength and dual polarization scatterometry are used to characterize the DBO design performance over the range of process variation. In conclusion, we describe the robustness of DBO metrology to target damage and show how to exploit the measurement capability of a multiple wavelength, dual polarization scatterometry tool to ensure the required measurement accuracy for current and future technology nodes.

  18. Facilitating Service Discovery with Semantic Overlay

    Institute of Scientific and Technical Information of China (English)

    Hai Jin; Hao Wu; Xiao-Min Ning

    2006-01-01

    Service Oriented Architecture (SOA) and Peer-to-Peer (P2P) computing share many common characteristics.It is believed that the combination of the two emerging techniques is a very promising method in promoting the web services (WS). Because the service discovery plays a key role in the integration, here a P2P-based framework to manage the knowledge of service and locating services is proposed. In this paper, the details of the principle, constructing and maintaining of service semantic overlay architecture have been described, and the way how the semantic overlay facilitates discovery of service resources is illustrated. To enable the semantic web service superiority, Service Ontology, which is considered as the service semantic model, is employed to depict service. The service discovery includes two phases: searching on the service semantic overlay; and local discovery in peer's service repository. Various solutions have been proposed to realize those two phases.Furthermore, tests are carried out to evaluate service discovery on the architecture.

  19. Overlay Spectrum Sharing using Improper Gaussian Signaling

    KAUST Repository

    Amin, Osama

    2016-11-30

    Improper Gaussian signaling (IGS) scheme has been recently shown to provide performance improvements in interference limited networks as opposed to the conventional proper Gaussian signaling (PGS) scheme. In this paper, we implement the IGS scheme in overlay cognitive radio system, where the secondary transmitter broadcasts a mixture of two different signals. The first signal is selected from the PGS scheme to match the primary message transmission. On the other hand, the second signal is chosen to be from the IGS scheme in order to reduce the interference effect on the primary receiver. We then optimally design the overlay cognitive radio to maximize the secondary link achievable rate while satisfying the primary network quality of service requirements. In particular, we consider full and partial channel knowledge scenarios and derive the feasibility conditions of operating the overlay cognitive radio systems. Moreover, we derive the superiority conditions of the IGS schemes over the PGS schemes supported with closed form expressions for the corresponding power distribution and the circularity coefficient and parameters. Simulation results are provided to support our theoretical derivations.

  20. Introduction to Welding.

    Science.gov (United States)

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  1. Distortion Control during Welding

    NARCIS (Netherlands)

    Akbari Pazooki, A.M.

    2014-01-01

    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ met

  2. Degradation of nonmodified and rhodium modified aluminide coating deposited on CMSX 4 superalloy.

    Science.gov (United States)

    Zagula-Yavorska, Maryana; Wierzbińska, Małgorzata; Gancarczyk, Kamil; Sieniawski, Jan

    2016-07-01

    The Ni-base superalloy CMSX 4 used in the turbine blades of aircraft engines was coated with rhodium layer (0.5-μm thick). Next coated CMSX 4 superalloy was aluminized by the CVD method. The rhodium modified aluminide coating and nonmodified aluminide coating were oxidized at 1100°C at the air atmosphere. The rhodium modified aluminide coating showed about twice better oxidation resistance than the nonmodified one. The spallation equal 62% of the total area was observed on the surface of the nonmodified coating whereas only 36% spallation area was observed on the surface of the rhodium modified aluminide coating after the oxidation test. The oxide layer formed on the surface of the nonmodified coating was composed of nonprotective (Ni,Cr)Al2 O4 and (Ni,Cr)O phases. Aluminium in the coating reacts with oxygen, forming a protective α-Al2 O3 oxide on the surface of the rhodium modified aluminide coating. When the oxide cracks and spalls due to oxidation, additional aluminium from the coating diffuses to the surface to form the oxide. The presence of protective Al2 O3 oxide on the surface of the rhodium modified aluminide coating slows coating degradation. Therefore, rhodium modified aluminide coating has better oxidation resistance than the nonmodified one.

  3. SEM based overlay measurement between resist and buried patterns

    Science.gov (United States)

    Inoue, Osamu; Okagawa, Yutaka; Hasumi, Kazuhisa; Shao, Chuanyu; Leray, Philippe; Lorusso, Gian; Baudemprez, Bart

    2016-03-01

    With the continuous shrink in pattern size and increased density, overlay control has become one of the most critical issues in semiconductor manufacturing. Recently, SEM based overlay of AEI (After Etch Inspection) wafer has been used for reference and optimization of optical overlay (both Image Based Overlay (IBO) and Diffraction Based Overlay (DBO)). Overlay measurement at AEI stage contributes monitor and forecast the yield after formation by etch and calibrate optical measurement tools. however those overlay value seems difficult directly for feedback to a scanner. Therefore, there is a clear need to have SEM based overlay measurements of ADI (After Develop Inspection) wafers in order to serve as reference for optical overlay and make necessary corrections before wafers go to etch. Furthermore, to make the corrections as accurate as possible, actual device like feature dimensions need to be measured post ADI. This device size measurement is very unique feature of CDSEM , which can be measured with smaller area. This is currently possible only with the CD-SEM. This device size measurement is very unique feature of CD-SEM , which can be measured with smaller area. In this study, we assess SEM based overlay measurement of ADI and AEI wafer by using a sample from an N10 process flow. First, we demonstrate SEM based overlay performance at AEI by using dual damascene process for Via 0 (V0) and metal 1 (M1) layer. We also discuss the overlay measurements between litho-etch-litho stages of a triple patterned M1 layer and double pattern V0. Second, to illustrate the complexities in image acquisition and measurement we will measure overlay between M1B resist and buried M1A-Hard mask trench. Finally, we will show how high accelerating voltage can detect buried pattern information by BSE (Back Scattering Electron). In this paper we discuss the merits of this method versus standard optical metrology based corrections.

  4. Advanced Welding Applications

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  5. Nickel aluminide alloy for high temperature structural use

    Science.gov (United States)

    Liu, Chain T.; Sikka, Vinod K.

    1991-01-01

    The specification discloses nickel aluminide alloys including nickel, aluminum, chromium, zirconium and boron wherein the concentration of zirconium is maintained in the range of from about 0.05 to about 0.35 atomic percent to improve the ductility, strength and fabricability of the alloys at 1200.degree. C. Titanium may be added in an amount equal to about 0.2 to about 0.5 atomic percent to improve the mechanical properties of the alloys and the addition of a small amount of carbon further improves hot fabricability.

  6. Processing of carbon containing gamma titanium aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    Paul, J.D.H.; Froebel, U.; Oehring, M.; Appel, F. [Inst. for Materials Research, GKSS Research Centre, Geesthacht (Germany)

    2003-07-01

    Gamma-based titanium aluminide alloys have received much attention over the last decade with the intention of being used in turbine applications. In the as-cast state these alloys are relatively brittle when compared with conventional materials. In order to meet property requirements, optimisation of both alloy composition and microstructure are necessary. Alloys based on Ti-45Al-(5-10)Nb (at.%) with carbon additions seems capable of meeting many of the properties necessary for application. This paper addresses the reasons behind the choice of this alloy composition and discusses a relevant processing route. (orig.)

  7. Topology-aware Overlay Multicast over IP Multicast Networks

    Institute of Scientific and Technical Information of China (English)

    CHEN Xiao; SHAO Hua-gang; WANG Wei-nong

    2008-01-01

    Most existing overlay multicast approaches refuse to consider any network layer support no matter whether it is available or not. This design principle greatly increases the complexity of the routing algorithms and makes the overlay topologies incompatible with the underlying network. To address these issues, topology-aware overlay multicast over IP multicast networks (TOMIMN) was proposed as a novel overlay multicast protocol, which exploits the cooperation between end-hosts and IP multicast routers to construct a topology-aware overlay tree. Through a little modification to protocol independent multicast sparse mode (PIM-SM),a multicast router is able to receive registration from nearby group members and redirect passing-by join re-quests to them. Due to the multicast router's support, TOMIMN organizes its group members into an overlay multicast tree efficiently, which matches the physical network topology well.

  8. Layout optimization for multilayer overlay targets

    Science.gov (United States)

    Binns, L. A.; Smith, N. P.; Ausschnitt, C. P.; Morningstar, J.; Muth, W.; Schneider, J.; Yerdon, R.

    2006-03-01

    A novel overlay target developed by IBM and Accent Optical Technologies, Blossom, allows simultaneous overlay measurements of multiple layers (currently, up to 28) with a single target. This is achieved by a rotationally symmetric arrangement of small (4 micron) targets in a 50 micron square area, described more fully in a separate paper. In this paper, we examine the lessons learned in developing and testing the Blossom design. We start by examining proximity effects; the spacing of adjacent targets means that both the precision-like Total Measurement Uncertainty (TMU) and accuracy of a measurement can be affected by proximity of features. We use a mixture of real and modelled data to illustrate this problem, and find that the layout of Blossom reduces the proximity-induced bias. However, we do find that in certain cases proximity effects can increase the TMU of a particular measurement. The solution is to ensure that parts of the target that interact detrimentally are maximally separated. We present a solution to this, viewing the problem as a constrained Travelling Salesman Problem. We have imposed some global constraints, for example printing front-end and back-end layers on separate targets, and consistency with the overlay measurement strategy. Initially, we assume that pairwise measurements are either critical or non-critical, and optimize the layout so that the critical layers are both not placed adjacent to any prior or intermediate-layer features. We then build upon this structure, to consider the effect of low-energy implants (that cannot be seen once processed) and site re-use possibilities. Beyond this, we also investigate the impact of more strategic optimizations, for example, tuning the number of features on each layer. In each case, we present on-product performance data achieved, and modelled data on some additional target variants / extreme cases.

  9. Molecular Dynamics study of Pb overlayer on Cu(100)

    Science.gov (United States)

    Karimi, M.; Tibbits, P.; Ila, D.; Dalins, I.; Vidali, G.

    1991-01-01

    Isothermal-isobaric Molecular Dynamics (MD) simulation of a submonolayer Pb film in c(2x2) ordered structure adsorbed on a Cu(100) substrate showed retention of order to high T. The Embedded Atom Method (EAM) calculated the energy of atoms of overlayer and substrate. The time-averaged squared modulus of the two dimensional structure factor for the Pb overlayer measured the order of the overlayer. The results are for increasing T only, and require verification by simulated cooling.

  10. Assessment of a Cambridge Structural Database-driven overlay program.

    Science.gov (United States)

    Giangreco, Ilenia; Olsson, Tjelvar S G; Cole, Jason C; Packer, Martin J

    2014-11-24

    We recently published an improved methodology for overlaying multiple flexible ligands and an extensive data set for validating pharmacophore programs. Here, we combine these two developments and present evidence of the effectiveness of the new overlay methodology at predicting correct superimpositions for systems with varying levels of complexity. The overlay program was able to generate correct predictions for 95%, 73%, and 39% of systems classified as easy, moderate, and hard, respectively.

  11. Capacity of Intelligent Underlay and Overlay Network

    DEFF Research Database (Denmark)

    Ling, Yim; Elling, Jan; Nielsen, Thomas Toftegaard

    1996-01-01

    This paper suggests a method of dimensioning the cell configuration of radio sites in a cellular network using the intelligent overlay and underlay (IOU) technique. The traffic capacity has been analysed by means of a teletraffic model, which is developed based on the classical theory of overflow...... and therefore can be used to dimension the network. The model shows that the increase of capacity for a GSM network with 34 frequencies is about 30%. Further capacity enhancement can be achieved by intelligent frequency planning method which is currently being developed...

  12. The hilum overlay sign in a child

    Directory of Open Access Journals (Sweden)

    M J Van Wyk

    2010-12-01

    Full Text Available A 9-month-old girl presented with a 1-month history of coughing. A chest X-ray (CXR was performed, and the antero-posterior view demonstrated the hilum overlay sign. Furthermore, there was absence of the azygo-oesophageal line and bilateral paraspinal lines. The lateral CXR revealed a posterior mediastinal mass. Subsequently, a computed tomogram of the chest confirmed a posterior mediastinal mass, with calcifications and intraspinal extension consistent with neuroblastoma. Histological analysis confirmed this mass as a neuroblastoma.

  13. Practical Coding Schemes for Cognitive Overlay Radios

    CERN Document Server

    Kurniawan, Ernest; Rini, Stefano

    2012-01-01

    We develop practical coding schemes for the cognitive overlay radios as modeled by the cognitive interference channel, a variation of the classical two user interference channel where one of the transmitters has knowledge of both messages. Inspired by information theoretical results, we develop a coding strategy for each of the three parameter regimes where capacity is known. A key feature of the capacity achieving schemes in these regimes is the joint decoding of both users' codewords, which we accomplish by performing a posteriori probability calculation over a combined trellis. The schemes are shown to perform close to the capacity limit with low error rate.

  14. P2P overlay over Simctl

    OpenAIRE

    Sicart López, Gerard Carles

    2016-01-01

    This project intends to find and implement a p2p overlay over the simctl platform. Simctl is used both for teaching and research in the network engineering department. P2P systems became an interesting area since early 2000. Researchers conducted a large amount of research in some challenging areas and, to check their experiments, several implementations and simulators were created. Over time, Internet has evolved and P2P has been widely used for file sharing, but the main structured P2P o...

  15. Overlay Share Mesh for Interactive Group Communication with High Dynamic

    Institute of Scientific and Technical Information of China (English)

    WU Yan-hua; CAI Yun-ze; XU Xiao-ming

    2007-01-01

    An overlay share mesh infrastructure is presented for high dynamic group communication systems, such as distributed interactive simulation (DIS) and distributed virtual environments (DVE). Overlay share mesh infrastructure can own better adapting ability for high dynamic group than tradition multi-tree multicast infrastructure by sharing links among different groups. The mechanism of overlay share mesh based on area of interest (AOI) was discussed in detail in this paper. A large number of simulation experiments were done and the permance of mesh infrastructure was studied. Experiments results proved that overlay mesh infrastructure owns better adaptability than traditional multi-tree infrastructure for high dynamic group communication systems.

  16. Welded solar cell interconnection

    Science.gov (United States)

    Stofel, E. J.; Browne, E. R.; Meese, R. A.; Vendura, G. J.

    1982-01-01

    The efficiency of the welding of solar-cell interconnects is compared with the efficiency of soldering such interconnects, and the cases in which welding may be superior are examined. Emphasis is placed on ultrasonic welding; attention is given to the solar-cell welding machine, the application of the welding process to different solar-cell configurations, producibility, and long-life performance of welded interconnects. Much of the present work has been directed toward providing increased confidence in the reliability of welding using conditions approximating those that would occur with large-scale array production. It is concluded that there is as yet insufficient data to determine which of three methods (soldering, parallel gap welding, and ultrasonic welding) provides the longest-duration solar panel life.

  17. Effects of stop-start features on residual stresses in a multipass austenitic stainless steel weld

    Energy Technology Data Exchange (ETDEWEB)

    Turski, M., E-mail: Mark.Turski@magnesium-elektron.com [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom); Francis, J.A. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)] [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Hurrell, P.R. [Rolls-Royce Plc., Raynesway, Derby DE21 7XX (United Kingdom); Bate, S.K. [Serco Technical Services, Birchwood Park, Warrington, Cheshire WA3 6GA (United Kingdom); Hiller, S. [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Withers, P.J. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)

    2012-01-15

    In this article we describe experiments that characterise and quantify the localised perturbations in residual stress associated with both ramped and abrupt stop-start features in a multipass weld. Residual stress distributions in AISI Grade 304L/308L stainless steel groove-welded specimens, containing weld interruptions that were introduced in a controlled manner, have been characterised using both neutron diffraction and the incremental deep hole drilling method. The extent to which the localised stresses associated with the interruptions were annealed by overlayed passes was also assessed. The results suggest that, regardless of the type of interruption, there can be significant localised increases in residual stress if the stop-start feature is left exposed. If further weld passes are deposited, then the localised increases in stress are likely to persist if the interruption was abrupt, whereas for a ramped interruption they may be dissipated. - Highlights: Black-Right-Pointing-Pointer In this study the residual stress-field surrounding weld interruptions was measured. Black-Right-Pointing-Pointer Localised stresses were found to increase at weld interruptions. Black-Right-Pointing-Pointer Both ramped and abrupt weld interruptions were investigated. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses persisted for abrupt interruptions. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses dissipated for ramped interruptions.

  18. Development of field welding technology for rails; Tetsudo rail no genchi yoyu yosetsu gijutsu no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Okumura, M.; Karimine, K.; Uchino, K.; Yurioka, N. [Nippon Steel Corp., Tokyo (Japan)

    1995-02-28

    A new element technology is outlined which is for welding regular rails in the field and making a long rail. A new EAW (Enclosed Arc Welding) has been developed for the purpose of improving vibration and noise due to the local abrasion of the existing EAW and improving the deterioration of resistibility against rolling fatigue breakage and the generation of transverse fissure due to the high temperature liquefaction crack. It has been verified that a highly carbonized metal improves the local abrasion and the generation of crack. Problems were brought up, in the case of welding rails by thermit welding (TW) utilizing the reaction of Al powder and brown iron oxide, such that strength was rather small against the bending fatigue of a joint and that the soundness of internal property of a welded part was likely to fluctuate. A test was carried out concerning the latter problem, and it was revealed that the temperature to pour molten steel dropped, whether the Al compound was insufficient or excessive, possibly causing reaction defects. As a technology to replace EAW and TW techniques, an automatic welding was developed which combinedly used narrow groove electro-slag welding and gas sealed arc welding. Further, as an after-treatment of this technology, a method was developed to remove a weld overlay. 19 refs., 16 figs., 6 tabs.

  19. PROTECTIVE LAYERS OF IRON AND NICKEL ALUMINIDES ON STEEL

    Directory of Open Access Journals (Sweden)

    Milena Voderova

    2013-05-01

    Full Text Available Intermediary phases Ni-Al and Fe-Al are promising materials due to their superior properties such as hardness and good resistance against oxidation at high temperatures. Moreover, Fe-Al phases are resistant in sulphur - containing atmospheres. Because of these characteristics, the above mentioned intermetallic phases seem to be prospective for the use in many technical applications such as energetics, chemical or automotive industry in a form of a bulk material or coatings. Presently, the protective aluminide layer is usually prepared by thermal spraying. Nevertheless, this method is not suitable for complex-shaped components. Therefore, the aim of this work was to find an alternative way to prepare layers consisting of nickel or iron aluminides by other technique than thermal spraying. At first, carbon steel samples were coated using galvanic or electroless nickel plating. Coated samples were subsequently submerged into molten aluminium at various temperatures and process durations. The influence of the temperature and duration on the intermetallic phase growth was studied by scanning electron and light microscopy. Thickness and microhardness of the intermetallic layer was also measured.

  20. PROTECTIVE LAYERS OF IRON AND NICKEL ALUMINIDES ON STEEL

    Directory of Open Access Journals (Sweden)

    Milena Voděrová

    2013-07-01

    Full Text Available Intermediary phases Ni-Al and Fe-Al are promising materials due to their superior properties such as hardness and good resistance against oxidation at high temperatures. Moreover, Fe-Al phases are resistant in sulphur - containing atmospheres. Because of these characteristics, the above mentioned intermetallic phases seem to be prospective for the use in many technical applications such as energetics, chemical or automotive industry in a form of a bulk material or coatings. Presently, the protective aluminide layer is usually prepared by thermal spraying. Nevertheless, this method is not suitable for complex-shaped components. Therefore, the aim of this work was to find an alternative way to prepare layers consisting of nickel or iron aluminides by other technique than thermal spraying. At first, carbon steel samples were coated using galvanic or electroless nickel plating. Coated samples were subsequently submerged into molten aluminium at various temperatures and process durations. The influence of the temperature and duration on the intermetallic phase growth was studied by scanning electron and light microscopy. Thickness and microhardness of the intermetallic layer was also measured.

  1. Al2O3 Scale Development on Iron Aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xiao-Feng; Thaidigsmann, Katja; Ager, Joel; Hou, Peggy Y.

    2005-11-10

    The structure and phase of the Al{sub 2}O{sub 3} scale that forms on an Fe{sub 3}Al-based alloy (Fe-28Al-5Cr) (at %) was investigated by transmission electron microscopy (TEM) and photoluminescence spectroscopy (PL). Oxidation was performed at 900 C and 1000 C for up to 190 min. TEM revealed that single-layer scales were formed after short oxidation times. Electron diffraction was used to show that the scales are composed of nanoscale crystallites of the {theta}, {gamma}, and {alpha} phases of alumina. Band-like structure was observed extending along three 120{sup o}-separated directions within the surface plane. Textured {theta} and {gamma} grains were the main components of the bands, while mixed {alpha} and transient phases were found between the bands. Extended oxidation produced a double-layered scale structure, with a continuous {alpha} layer at the scale/alloy interface, and a {gamma}/{theta} layer at the gas surface. The mechanism for the formation of Al{sub 2}O{sub 3} scales on iron aluminide alloys is discussed and compared to that for nickel aluminide alloys.

  2. Oxide Dispersion Strengthened Iron Aluminide by CVD Coated Powders

    Energy Technology Data Exchange (ETDEWEB)

    Asit Biswas Andrew J. Sherman

    2006-09-25

    This I &I Category2 program developed chemical vapor deposition (CVD) of iron, aluminum and aluminum oxide coated iron powders and the availability of high temperature oxidation, corrosion and erosion resistant coating for future power generation equipment and can be used for retrofitting existing fossil-fired power plant equipment. This coating will provide enhanced life and performance of Coal-Fired Boilers components such as fire side corrosion on the outer diameter (OD) of the water wall and superheater tubing as well as on the inner diameter (ID) and OD of larger diameter headers. The program also developed a manufacturing route for readily available thermal spray powders for iron aluminide coating and fabrication of net shape component by powder metallurgy route using this CVD coated powders. This coating can also be applid on jet engine compressor blade and housing, industrial heat treating furnace fixtures, magnetic electronic parts, heating element, piping and tubing for fossil energy application and automotive application, chemical processing equipment , heat exchanger, and structural member of aircraft. The program also resulted in developing a new fabrication route of thermal spray coating and oxide dispersion strengthened (ODS) iron aluminide composites enabling more precise control over material microstructures.

  3. Effect of welding heat input on HAZ character in ultra-fine grain steel welding

    Institute of Scientific and Technical Information of China (English)

    张富巨; 许卫刚; 王玉涛; 王燕; 张学刚; 廖永平

    2003-01-01

    In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone(HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap welding (UNGW) process and the overlaying process with CO2 as protective atmosphere and laser welding process. The experimental results show when the heat input changed from 1.65kJ/cm to 5.93kJ/cm, the width of its HAZ ranged from 0.6mm to 2.1mm.The average grain size grew up from 2~5μm of base metal to 20~70μm and found no obvious soften phenomenon in overheated zone. The width of normalized zone was generally wide as 2/3 as that of the whole HAZ, and the grain size in this zone is smaller than that in base metal. Under the circumstance of equal heat input, the HAZ width of UNGW is narrower than that of the laser welding.

  4. Cyclic-Oxidation Behavior of Multilayered Pt/Ru-Modified Aluminide Coating

    Institute of Scientific and Technical Information of China (English)

    Yingxue Song; Hideyuki Murakami; Chungen Zhou

    2011-01-01

    Multilayered Pt/Ru modified aluminide coating for thermal barrier coating (TBC) systems has been investigated. 2 μm Pt+2μm Ru+2 μm Pt was first deposited on nickel-base superalloy DZ125 by electrodeposition, and then the coating was treated by annealing and a conventional pack-cementation aluminizing process. The cyclic oxidation tests were carried out at 1423 K in air. It was found that the thermal cyclic oxidation resistance of Pt/Ru-modified aluminide coating was comparable to that of Pt-modified aluminide coating, which was much better than simply aluminized DZ125. The addition of Ru to Pt-modified aluminide coating increased the resistance to rumpling. The microstructures and phase constitutions of the coating before and after oxidation were investigated.

  5. Real cell overlay measurement through design based metrology

    Science.gov (United States)

    Yoo, Gyun; Kim, Jungchan; Park, Chanha; Lee, Taehyeong; Ji, Sunkeun; Jo, Gyoyeon; Yang, Hyunjo; Yim, Donggyu; Yamamoto, Masahiro; Maruyama, Kotaro; Park, Byungjun

    2014-04-01

    Until recent device nodes, lithography has been struggling to improve its resolution limit. Even though next generation lithography technology is now facing various difficulties, several innovative resolution enhancement technologies, based on 193nm wavelength, were introduced and implemented to keep the trend of device scaling. Scanner makers keep developing state-of-the-art exposure system which guarantees higher productivity and meets a more aggressive overlay specification. "The scaling reduction of the overlay error has been a simple matter of the capability of exposure tools. However, it is clear that the scanner contributions may no longer be the majority component in total overlay performance. The ability to control correctable overlay components is paramount to achieve the desired performance.(2)" In a manufacturing fab, the overlay error, determined by a conventional overlay measurement: by using an overlay mark based on IBO and DBO, often does not represent the physical placement error in the cell area of a memory device. The mismatch may arise from the size or pitch difference between the overlay mark and the cell pattern. Pattern distortion, caused by etching or CMP, also can be a source of the mismatch. Therefore, the requirement of a direct overlay measurement in the cell pattern gradually increases in the manufacturing field, and also in the development level. In order to overcome the mismatch between conventional overlay measurement and the real placement error of layer to layer in the cell area of a memory device, we suggest an alternative overlay measurement method utilizing by design, based metrology tool. A basic concept of this method is shown in figure1. A CD-SEM measurement of the overlay error between layer 1 and 2 could be the ideal method but it takes too long time to extract a lot of data from wafer level. An E-beam based DBM tool provides high speed to cover the whole wafer with high repeatability. It is enabled by using the design as a

  6. Hybrid overlay metrology with CDSEM in a BEOL patterning scheme

    Science.gov (United States)

    Leray, Philippe; Jehoul, Christiane; Inoue, Osamu; Okagawa, Yutaka

    2015-03-01

    Overlay metrology accuracy is a major concern for our industry. Advanced logic process require more tighter overlay control for multipatterning schemes. TIS (Tool Induced Shift) and WIS (Wafer Induced Shift) are the main issues for IBO (Image Based Overlay) and DBO (Diffraction Based Overlay). Methods of compensation have been introduced, some are even very efficient to reduce these measured offsets. Another related question is about the overlay target designs. These targets are never fully representative of the design rules, strong efforts have been achieved, but the device cannot be completely duplicated. Ideally, we would like to measure in the device itself to verify the real overlay value. Top down CDSEM can measure critical dimensions of any structure, it is not dependent of specific target design. It can also measure the overlay errors but only in specific cases like LELE (Litho Etch Litho Etch) after final patterning. In this paper, we will revisit the capability of the CDSEM at final patterning by measuring overlay in dedicated targets as well as inside a logic and an SRAM design. In the dedicated overlay targets, we study the measurement differences between design rules gratings and relaxed pitch gratings. These relaxed pitch which are usually used in IBO or DBO targets. Beyond this "simple" LELE case, we will explore the capability of the CDSEM to measure overlay even if not at final patterning, at litho level. We will assess the hybridization of DBO and CDSEM for reference to optical tools after final patterning. We will show that these reference data can be used to validate the DBO overlay results (correctables and residual fingerprints).

  7. Chromium and reactive element modified aluminide diffusion coatings on superalloys - Environmental testing

    Science.gov (United States)

    Bianco, Robert; Rapp, Robert A.; Smialek, James L.

    1993-01-01

    The high temperature performance of reactive element (RE)-doped and Cr/RE-modified aluminide diffusion coatings on commercial Ni-base alloy substrates was determined. In isothermal oxidation at 1100 C in air, RE-doped aluminide coatings on IN 713LC substrates formed a continuous slow-growing n-Al2O3 scale after 44 hrs of exposure. The coatings were protected by either an outer ridge Al2O3 scale with an inner compact Al2O3 scale rich in RE or by a continuous compact scale without any noticeable cracks or flaws. The cyclic oxidation behavior of Cr/RE-modified aluminide coatings on Rene 80 and IN 713LC alloys and of RE-doped aluminide coatings on IN 713LC alloys at 1100 C in static air was determined. Pack powder entrapment from the powder contacting (PC) process detracted significantly from the overall cyclic oxidation performance. Type I hot corrosion behavior of Cr/RE-modified aluminide coatings on Rene 80 and Mar-M247 alloy substrates at 900 C in a catalyzed 0.1 percent SO3/O3 gas mixture was determined. The modified coatings produced from the PC arrangement provided significantly better resistance to hot corrosion attack than commercial low-activity aluminide coatings produced by the above pack arrangement.

  8. Diffraction-based overlay metrology for double patterning technologies

    Science.gov (United States)

    Dasari, Prasad; Korlahalli, Rahul; Li, Jie; Smith, Nigel; Kritsun, Oleg; Volkman, Cathy

    2009-03-01

    The extension of optical lithography to 32nm and beyond is made possible by Double Patterning Techniques (DPT) at critical levels of the process flow. The ease of DPT implementation is hindered by increased significance of critical dimension uniformity and overlay errors. Diffraction-based overlay (DBO) has shown to be an effective metrology solution for accurate determination of the overlay errors associated with double patterning [1, 2] processes. In this paper we will report its use in litho-freeze-litho-etch (LFLE) and spacer double patterning technology (SDPT), which are pitch splitting solutions that reduce the significance of overlay errors. Since the control of overlay between various mask/level combinations is critical for fabrication, precise and accurate assessment of errors by advanced metrology techniques such as spectroscopic diffraction based overlay (DBO) and traditional image-based overlay (IBO) using advanced target designs will be reported. A comparison between DBO, IBO and CD-SEM measurements will be reported. . A discussion of TMU requirements for 32nm technology and TMU performance data of LFLE and SDPT targets by different overlay approaches will be presented.

  9. Community overlays upon real-world complex networks

    NARCIS (Netherlands)

    Ge, X.; Wang, H.

    2012-01-01

    Many networks are characterized by the presence of communities, densely intra-connected groups with sparser inter-connections between groups. We propose a community overlay network representation to capture large-scale properties of communities. A community overlay Go can be constructed upon a netwo

  10. EOS: Evolutionary Overlay Service in Peer-to-Peer Systems

    Directory of Open Access Journals (Sweden)

    L. I. Zhijun

    2005-01-01

    Full Text Available The peer-to-peer (P2P systems nowadays can be mainly classified into two categories: structured and structure-less systems based on their overlay organization. The structured systems can achieve determinate efficiency due to their rigorous structure with the cost of losing robustness and vice versa. We provide a semi-structured overlay based on the separation of routing structures and overlay organizations in this paper and the new overlay can achieve determinate efficiency with high robustness. Moreover, the performance of the existing overlay is determined by the initial design and the overlay can not evolve with the information collected. But the new overlay devised in this paper is evolutionary inherent and accompanied by evolving service (EOS, EOS can improve the performance with the running of the P2P systems. Finally, our evolutionary overlay structure is constructed on the basis of linear algebra. So, the EOS can be theoretically analyzed and the results indicate that EOS can work with preferable integrated performance. The experimental results gained on the simulative platform verify the performance of EOS further.

  11. Multi-level Reconfigurable Self-organization in Overlay Services

    NARCIS (Netherlands)

    Pournaras, E.

    2013-01-01

    Large-scale decentralized systems organized in overlay networks are complex to manage. Such systems integrate organizational complexity in the application-level resulting in low abstraction and modularity in their services. This thesis introduces a multi-level conceptual architecture for overlay ser

  12. Finite elements simulation of reflective cracking in asphaltic overlays

    NARCIS (Netherlands)

    Scarpas, A.; De Bondt, A.H.

    1996-01-01

    Overlaying is one of the most popular and cost effective techniques of rehabilitation of cracked pavements. The placing of reinforcement between the overlay and the top layer of the cracked pavement is currently being utilised as a possible technique for delaying the development of cracks into the o

  13. Handbook of Plastic Welding

    DEFF Research Database (Denmark)

    Islam, Aminul

    The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plastic...... materials and provides an extensive knowhow on the industrial plastic welding process. The objectives of the report include: - Provide the general knowhow of laser welding for the beginners - Summarize the state-of-the-art information on the laser welding of plastics - Find the technological limits in terms...... of design, materials and process - Find the best technology, process and machines adaptive to Sonion’s components - Provide the skills to Sonion’s Design Engineers for successful design of the of the plastic components suitable for the laser welding The ultimate goal of this report is to serve...

  14. Decentralized Overlay for Federation of Enterprise Clouds

    CERN Document Server

    Ranjan, Rajiv

    2008-01-01

    This chapter describes Aneka-Federation, a decentralized and distributed system that combines enterprise Clouds, overlay networking, and structured peer-to-peer techniques to create scalable wide-area networking of compute nodes for high-throughput computing. The Aneka-Federation integrates numerous small scale Aneka Enterprise Cloud services and nodes that are distributed over multiple control and enterprise domains as parts of a single coordinated resource leasing abstraction. The system is designed with the aim of making distributed enterprise Cloud resource integration and application programming flexible, efficient, and scalable. The system is engineered such that it: enables seamless integration of existing Aneka Enterprise Clouds as part of single wide-area resource leasing federation; self-organizes the system components based on a structured peer-to-peer routing methodology; and presents end-users with a distributed application composition environment that can support variety of programming and execu...

  15. Comparing Laser Welding Technologies with Friction Stir Welding for Production of Aluminum Tailor-Welded Blanks

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Carsley, John; Carlson, Blair; Hartfield-Wunsch, Susan; Pilli, Siva Prasad

    2014-01-15

    A comparison of welding techniques was performed to determine the most effective method for producing aluminum tailor-welded blanks for high volume automotive applications. Aluminum sheet was joined with an emphasis on post weld formability, surface quality and weld speed. Comparative results from several laser based welding techniques along with friction stir welding are presented. The results of this study demonstrate a quantitative comparison of weld methodologies in preparing tailor-welded aluminum stampings for high volume production in the automotive industry. Evaluation of nearly a dozen welding variations ultimately led to down selecting a single process based on post-weld quality and performance.

  16. Coil Welding Aid

    Science.gov (United States)

    Wiesenbach, W. T.; Clark, M. C.

    1983-01-01

    Positioner holds coil inside cylinder during tack welding. Welding aid spaces turns of coil inside cylinder and applies contact pressure while coil is tack-welded to cylinder. Device facilitates fabrication of heat exchangers and other structures by eliminating hand-positioning and clamping of individual coil turns.

  17. Welding Course Curriculum.

    Science.gov (United States)

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  18. Instructional Guidelines. Welding.

    Science.gov (United States)

    Fordyce, H. L.; Doshier, Dale

    Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

  19. Variable polarity arc welding

    Science.gov (United States)

    Bayless, E. O., Jr.

    1991-01-01

    Technological advances generate within themselves dissatisfactions that lead to further advances in a process. A series of advances in welding technology which culminated in the Variable Polarity Plasma Arc (VPPA) Welding Process and an advance instituted to overcome the latest dissatisfactions with the process: automated VPPA welding are described briefly.

  20. Characterization of waferstepper and process related front- to backwafer overlay errors in bulk micro machining using electrical overlay test structures

    NARCIS (Netherlands)

    Van Zeijl, H.W.; Bijnen, F.G.C.; Slabbekoorn, J.

    2004-01-01

    To validate the Front- To Backwafer Alignment (FTBA) calibration and to investigate process related overlay errors, electrical overlay test structures are used that requires FTBA [1]. Anisotropic KOH etch through the wafer is applied to transfer the backwafer pattern to the frontwafer. Consequently,

  1. Development of Improved Iron-Aluminide Filter Tubes and Elements

    Energy Technology Data Exchange (ETDEWEB)

    Judkins, R.R.; Sutton, T.G.; Miller, C.J.; Tortorelli, P.F.

    2008-01-14

    The purpose of this Cooperative Research and Development Agreement (CRADA) was to explore and develop advanced manufacturing techniques to fabricate sintered iron-aluminide intermetallic porous bodies used for gas filtration so as to reduce production costs while maintaining or improving performance in advanced coal gasification and combustion systems. The use of a power turbine fired with coal-derived synthesis gas requires some form of gas cleaning in order to protect turbine and downstream components from degradation by erosion, corrosion, and/or deposition. Hot-gas filtration is one form of cleaning that offers the ability to remove particles from the gases produced by gasification processes without having to substantially cool and, possibly, reheat them before their introduction into the turbine. This technology depends critically on materials durability and reliability, which have been the subject of study for a number of years.

  2. Laser welding study for further development in essential power plant part repairs

    Directory of Open Access Journals (Sweden)

    Isarawit Chaopanich

    2015-06-01

    Full Text Available The objective of this research work was to study the effects of laser welding when compared with shield metal arc welding (SMAW process on the heat input, welded deposit rate, residual stress, distortion, microstructure and micro hardness. The martensitic stainless steel grade 431 specimens were overlay welded with the stainless steel filler metals. From the results, the heat input of 0.26 kJ/mm in laser welding calculated was significantly lower than that of 1.66 kJ/mm in SMAW, and contributed to low level residual stress, minimal distortion, very small penetration depth and heat affected zone (HAZ of less than 100 µm. The micro hardness results indicated that the maximum value from laser welding in the HAZ was 370.2 HV lower than the value from SMAW of 525.5 HV. The welded deposit rate for laser welding was with 26.5 mm3 /min remarkably lower than the rate for SMAW of 1,800 mm3 /min.

  3. Effect of welding parameters of Gas Metal Arc welding on weld bead geometry: A Review

    Directory of Open Access Journals (Sweden)

    Pushp Kumar Baghel

    2012-07-01

    Full Text Available Weld quality comprises bead geometry and its microstructure, which influence the mechanical properties of the weld. This brief review illustrates the effect of pulse parameters on weld quality. The responsefactors, namely bead penetration, weld width, reinforcement height, weld penetration shape factor and weld reinforcement form factor as affected by arc voltage, wire feed rate, welding speed, gas flow rate and nozzle-toplate distance has also been analysed

  4. Optically controlled welding system

    Science.gov (United States)

    Gordon, Stephen S. (Inventor)

    1989-01-01

    An optically controlled welding system (10) wherein a welding torch (12) having through-the-torch viewing capabilities is provided with an optical beam splitter (56) to create a transmitted view and a reflective view of a welding operation. These views are converted to digital signals which are then processed and utilized by a computerized robotic welder (15) to make the welding torch responsive thereto. Other features includes an actively cooled electrode holder (26) which minimizes a blocked portion of the view by virtue of being constructed of a single spoke or arm (28) and a weld pool contour detector (14) comprising a laser beam directed onto the weld pool with the position of specular radiation reflected therefrom being characteristic of a penetrated or unpenetrated condition of the weld pool.

  5. Advanced diffraction-based overlay for double patterning

    Science.gov (United States)

    Li, Jie; Liu, Yongdong; Dasari, Prasad; Hu, Jiangtao; Smith, Nigel; Kritsun, Oleg; Volkman, Catherine

    2010-03-01

    Diffraction based overlay (DBO) technologies have been developed to address the tighter overlay control challenges as the dimensions of integrated circuit continue to shrink. Several studies published recently have demonstrated that the performance of DBO technologies has the potential to meet the overlay metrology budget for 22nm technology node. However, several hurdles must be cleared before DBO can be used in production. One of the major hurdles is that most DBO technologies require specially designed targets that consist of multiple measurement pads, which consume too much space and increase measurement time. A more advanced spectroscopic ellipsometry (SE) technology-Mueller Matrix SE (MM-SE) is developed to address the challenge. We use a double patterning sample to demonstrate the potential of MM-SE as a DBO candidate. Sample matrix (the matrix that describes the effects of the sample on the incident optical beam) obtained from MM-SE contains up to 16 elements. We show that the Mueller elements from the off-diagonal 2x2 blocks respond to overlay linearly and are zero when overlay errors are absent. This superior property enables empirical DBO (eDBO) using two pads per direction. Furthermore, the rich information in Mueller matrix and its direct response to overlay make it feasible to extract overlay errors from only one pad per direction using modeling approach (mDBO). We here present the Mueller overlay results using both eDBO and mDBO and compare the results with image-based overlay (IBO) and CD-SEM results. We also report the tool induced shifts (TIS) and dynamic repeatability.

  6. Effect of CMT multi-layer narrow gap welding parameters on weld formation%CMT窄间隙多层多道焊接工艺参数对焊缝成形的影响

    Institute of Scientific and Technical Information of China (English)

    周方明; 孙红辉; 宋辉; 周涌明; 张军

    2011-01-01

    In order to reduce spatter, welding heat input, welding residual stress and welding distortion, the influences of welding space of CMT flat overlaying and torch angle on welding formation are studied, and the welding test of CMT multi-layer narrow gap welding is carried out. The results show that good welding formation can be got when the welding space is 2/3 of the single weld width of the first layer and 5/9 of the single weld width of the other layers in the narrow gap welding. In the narrow gap sidewall welding, the good welding formation and sidewall penetration depth can be got when the welding torch at 75°to the horizontal and wire ends 1~2 mm are away from the sidewall. The multi-layer narrow gap welding with low welding heat input can be executed by adopting CMT welding system. A feasible and simple method is provided for reducing welding residual stress and welding distortion.%为了减少焊接热输入和飞溅,降低焊接残余应力和焊接变形,研究了CMT平板堆焊道间距及焊枪倾角对焊缝成形的影响,进行了CMT窄间隙多层多道焊接试验.结果表明,在窄间隙焊接时,第1层焊道间距为单-焊缝熔宽的2/3,以后各层焊道间距为单-焊缝熔宽的5/9,可以获得良好的焊缝成形;在窄间隙侧壁焊接时,焊枪与水平面夹角为75°,焊丝端部距侧壁1~2 mm时,侧壁熔深都在1 mm以上,成形较好,适于侧壁的焊接.采用CMT焊接系统,能够以较低的热输入进行窄间隙多层多道焊,从而为降低焊接残余应力和减少焊接变形提供了一种简单可行的方法.

  7. Corrosion performance of Fe-Cr-Al and Fe aluminide alloys in complex gas environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. [Argonne National Lab., IL (United States); Johnson, R.N. [Pacific Northwest Lab., Richland, WA (United States)

    1995-05-01

    Alumina-forming structural alloys can offer superior resistance to corrosion in the presence of sulfur-containing environments, which are prevalent in coal-fired fossil energy systems. Further, Fe aluminides are being developed for use as structural materials and/or cladding alloys in these systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. In addition, surface coatings of Fe aluminide are being developed to impart corrosion resistance to structural alloys. This paper describes results from an ongoing program that is evaluating the corrosion performance of alumina-forming structural alloys, Fe-Al and Fe aluminide bulk alloys, and Fe aluminide coatings in environments typical of coal-gasification and combustion atmospheres. Experiments were conducted at 650-1000{degrees}C in simulated oxygen/sulfur gas mixtures. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HCl-containing gases. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales and to determine the modes of corrosion degradation that occur in the materials when they are exposed to S/Cl-containing gaseous environments.

  8. VPPA weld model evaluation

    Science.gov (United States)

    McCutcheon, Kimble D.; Gordon, Stephen S.; Thompson, Paul A.

    1992-07-01

    NASA uses the Variable Polarity Plasma Arc Welding (VPPAW) process extensively for fabrication of Space Shuttle External Tanks. This welding process has been in use at NASA since the late 1970's but the physics of the process have never been satisfactorily modeled and understood. In an attempt to advance the level of understanding of VPPAW, Dr. Arthur C. Nunes, Jr., (NASA) has developed a mathematical model of the process. The work described in this report evaluated and used two versions (level-0 and level-1) of Dr. Nunes' model, and a model derived by the University of Alabama at Huntsville (UAH) from Dr. Nunes' level-1 model. Two series of VPPAW experiments were done, using over 400 different combinations of welding parameters. Observations were made of VPPAW process behavior as a function of specific welding parameter changes. Data from these weld experiments was used to evaluate and suggest improvements to Dr. Nunes' model. Experimental data and correlations with the model were used to develop a multi-variable control algorithm for use with a future VPPAW controller. This algorithm is designed to control weld widths (both on the crown and root of the weld) based upon the weld parameters, base metal properties, and real-time observation of the crown width. The algorithm exhibited accuracy comparable to that of the weld width measurements for both aluminum and mild steel welds.

  9. Welding arc plasma physics

    Science.gov (United States)

    Cain, Bruce L.

    1990-01-01

    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  10. nowCOAST's Map Service for Political Map Overlays

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — Map Information: This nowCOAST map service provides map overlays depicting the boundaries of U.S. states, territories, counties and townships/county subdivisions,...

  11. SPHERE: a scalable multicast framework in overlay networks

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    This paper presents Sphere, a scalable multicast framework in overlay network. Sphere is a highly efficient, self-organizing and robust multicast protocol overlayed on the Internet. The main contributions of this paper are twofold. First, Sphere organizes the control topology of overlay network in two directions: horizontal and vertical. The horizontal meshes are used to locate and organize hosts in tracks, and the vertical meshes are used to manage the data paths between tracks. Second, Sphere balances stress and stretch of the overlay network by assigning hosts into different tracks and clusters. This structure distributes stress on the multicast trees uniformly, and meantime makes path stretch as small as possible.Simulations results show that Sphere can support multicast with large group size and has good performance on organizing meshes and building data delivery trees.

  12. Government Districts, Other - MO 2014 Springfield Conditional Overlay Districts (SHP)

    Data.gov (United States)

    NSGIC GIS Inventory (aka Ramona) — Conditional Overlay District polygons for the City of Springfield, inside city limits only. Created and maintained by the GIS Division of the Information Systems...

  13. Zoning Districts - MO 2011 Springfield Conditional Overlay Districts (SHP)

    Data.gov (United States)

    NSGIC GIS Inventory (aka Ramona) — Conditional Overlay District polygons for the City of Springfield, inside city limits only. Created and maintained by the GIS Division of the Information Systems...

  14. Augmenting reality in Direct View Optical (DVO) overlay applications

    Science.gov (United States)

    Hogan, Tim; Edwards, Tim

    2014-06-01

    The integration of overlay displays into rifle scopes can transform precision Direct View Optical (DVO) sights into intelligent interactive fire-control systems. Overlay displays can provide ballistic solutions within the sight for dramatically improved targeting, can fuse sensor video to extend targeting into nighttime or dirty battlefield conditions, and can overlay complex situational awareness information over the real-world scene. High brightness overlay solutions for dismounted soldier applications have previously been hindered by excessive power consumption, weight and bulk making them unsuitable for man-portable, battery powered applications. This paper describes the advancements and capabilities of a high brightness, ultra-low power text and graphics overlay display module developed specifically for integration into DVO weapon sight applications. Central to the overlay display module was the development of a new general purpose low power graphics controller and dual-path display driver electronics. The graphics controller interface is a simple 2-wire RS-232 serial interface compatible with existing weapon systems such as the IBEAM ballistic computer and the RULR and STORM laser rangefinders (LRF). The module features include multiple graphics layers, user configurable fonts and icons, and parameterized vector rendering, making it suitable for general purpose DVO overlay applications. The module is configured for graphics-only operation for daytime use and overlays graphics with video for nighttime applications. The miniature footprint and ultra-low power consumption of the module enables a new generation of intelligent DVO systems and has been implemented for resolutions from VGA to SXGA, in monochrome and color, and in graphics applications with and without sensor video.

  15. Dual wire welding torch and method

    Science.gov (United States)

    Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.

    2009-04-28

    A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

  16. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors...

  17. Ultrasonic Stir Welding

    Science.gov (United States)

    Nabors, Sammy

    2015-01-01

    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  18. Development of niobium aluminide-based composites with improved toughness using treated reinforcements

    Energy Technology Data Exchange (ETDEWEB)

    Woytera, S.A.; Bhagat, R.B.; Amateau, M.F. [Pennsylvania State Univ., University Park, PA (United States). Applied Research Lab.

    1996-03-01

    Many ordered intermetallic compounds exhibit attractive properties for high temperature structural aerospace applications. The major obstacles limiting the use of these materials are their low ductility and toughness at room temperature and poor creep resistance at elevated temperatures. In this investigation treated silicon carbide whisker and niobium particle reinforced niobium aluminide matrix composites have been fabricated by reaction hot pressing in vacuum. Elemental matrix powders react exothermally and form the niobium aluminide matrix in situ. A suitable hot pressing cycle has been established for the successful development of the niobium aluminide matrix, while reducing adverse reactions between the matrix and the reinforcements. The composites with treated reinforcements are expected to have high resistance to creep at elevated temperatures and they show relatively low hardness and higher toughness in comparison with the composites reinforced with untreated whiskers.

  19. Evaluation of Iron Aluminide Coatings for Oxidation Protection in Water Vapor Environment

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Ying [Tennessee Technological University; Wang, Y. Q. [Tennessee Technological University; Pint, Bruce A [ORNL

    2007-01-01

    Long-term (> 10,000h) oxidation behavior of aluminide coatings made by chemical vapor deposition (CVD) or pack cementation on representative ferritic (Fe-9Cr-1Mo) and austenitic (type 304L stainless steel) are being studied in air + 10% water vapor in the temperature range of 650-800 C. Unlike the uncoated alloys, which are severely attacked in this environment, the CVD aluminide coatings have not failed after 16,000h at 700 C or 10,000h at 800 C. The pack aluminide coatings also show good oxidation protection after testing for {approx}5,000h at 700 C. In addition, initial efforts have been made to fabricate coatings at lower aluminizing temperatures and the current results suggest that FeAl coatings can be synthesized at temperatures as low as 700 C.

  20. Manganese Content Control in Weld Metal During MAG Welding

    Science.gov (United States)

    Chinakhov, D. A.; Chinakhova, E. D.; Sapozhkov, A. S.

    2016-08-01

    The influence of the welding current and method of gas shielding in MAG welding on the content of manganese is considered in the paper. Results of study of the welded specimens of steels 45 when applying welding wire of different formulas and different types of gas shielding (traditional shielding and double-jet shielding) are given. It is found that in MAG welding the value of the welding current and the speed of the gas flow from the welding nozzle have a considerable impact on the chemical composition of the weld metal. The consumable electrode welding under double-jet gas shielding provides the directed gas-dynamics in the welding area and enables controlling the electrode metal transfer and the chemical composition of a weld.

  1. New technologies for Management of PWSCC in Dissimilar Metal Weld in NPPs

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Joung Soo; Kim, Hong Pyo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2010-10-15

    One of big issues to increase structural integrity and operating efficiency of nuclear power plants(NPPs) is now primary water stress corrosion cracking(PWSCC) occurring in dissimilar metal weld(DMW) regions, such as, inlet and outlet nozzles, and J-welds of control rod drive mechanism (CRDM) penetration and bottom-mounted instrumentation(BMI) nozzles in a reactor pressure vessel, and other nozzles in a primary system. In order to manage the PWSCC occurring in DMW, many technologies, for example, an induction heating stress improvement(IHSI) process, a mechanical stress improvement process(MSIP), overlay and inlay welding processes using conventional welding methods, water jet or laser peening processes, etc., have been developed in nuclear-advanced counties. Many of them have been being applied to some operating NPPs in the world. The most reliable, relatively new, and effective technologies are, however, thought to be a laser peening and an inlay welding process using a under-water laser welding(UWLW) method. In this talk, the laser peening process and inlay welding process using UWLW method will be introduced and their advantages will be discussed

  2. Studies of welded joints

    Directory of Open Access Journals (Sweden)

    J. M. Krupa

    2010-07-01

    Full Text Available Studies of a welded joint were described. The joint was made as a result of the reconstruction of a truss and one of the possible means to make a repair. The studies were of a simulation character and were targeted at the detection of welding defects and imperfections thatshould be eliminated in a real structure. A model was designed and on this model the tests and examinations were carried out. The modelwas made under the same conditions as the conditions adopted for repair. It corresponded to the real object in shape and dimensions, and in the proposed technique of welding and welding parameters. The model was composed of five plates joined together with twelve beads.The destructive and non-destructive tests were carried out; the whole structure and the respective welds were also examined visually. Thedefects and imperfections in welds were detected by surface methods of inspection, penetration tests and magnetic particle flaw detection.The model of the welded joint was prepared by destructive methods, a technique that would never be permitted in the case of a realstructure. For the investigations it was necessary to cut out the specimens from the welded joint in direction transverse to the weld run. The specimens were subjected to metallographic examinations and hardness measurements. Additionally, the joint cross-section was examined by destructive testing methods to enable precise determination of the internal defects and imperfections. The surface methods were applied again, this time to determine the severity of welding defects. The analysis has proved that, fabricated under proper conditions and with parameters of the welding process duly observed, the welded joint has good properties and repairs of this type are possible in practice.

  3. High-temperature corrosion behavior of coatings and ODS alloys based on Fe{sub 3}Al

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.; Pint, B.A.; Wright, I.G.

    1996-06-01

    Iron aluminides containing greater than about 20-25 @ % Al have oxidation/sulfidation resistance at temperatures well above those at which these alloys have adequate mechanical strength. In addition to alloying modifications for improved creep resistance of wrought material, this strength limitation is being addressed by development of oxide-dispersion- strengthened (ODS) iron aluminides and by evaluation of Fe{sub 3}Al alloy compositions as coatings or claddings on higher-strength, less corrosion-resistant materials. As part of these efforts, the high-temperature corrosion behavior of iron-aluminide weld overlays and ODS alloys is being characterized and compared to previous results for ingot-processed material.

  4. Ordered iron aluminide alloys having an improved room-temperature ductility and method thereof

    Science.gov (United States)

    Sikka, Vinod K.

    1992-01-01

    A process is disclosed for improving the room temperature ductility and strength of iron aluminide intermetallic alloys. The process involves thermomechanically working an iron aluminide alloy by means which produce an elongated grain structure. The worked alloy is then heated at a temperature in the range of about 650.degree. C. to about 800.degree. C. to produce a B2-type crystal structure. The alloy is rapidly cooled in a moisture free atmosphere to retain the B2-type crystal structure at room temperature, thus providing an alloy having improved room temperature ductility and strength.

  5. A Finite Difference Method for Determining Interdiffusivity of Aluminide Coating Formed on Superalloy

    Institute of Scientific and Technical Information of China (English)

    Hua WEI; Xiaofeng SUN; Qi ZHENG; Guichen HOU; Hengrong GUAN; Zhuangqi HU

    2004-01-01

    A numerical method has been developed to extract the composition-dependent interdiffusivity from the concentration profiles in the aluminide coating prepared by pack cementation. The procedure is based on the classic finite difference method (FDM). In order to simplify the model, effect of some alloying elements on interdiffusivity can be negligible.Calculated results indicate the interdiffusivity in aluminide coating strongly depends on the composition and give the formulas used to calculate interdiffusivity at 850, 950 and 1050℃. The effect on interdiffusivity is briefly discussed.

  6. Corrosion performance of iron aluminides in single- and multioxidant environments.

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.

    1998-06-22

    Iron aluminide intermetallics are being developed for use as structural materials and/or as cladding for conventional engineering alloys. In addition to their strength advantages, these materials exhibit excellent resistance to corrosion in single- and multioxidant environments at elevated temperatures through the formation of slow-growing, adherent alumina scales. Even though these intermetallics develop protective oxide scales in single-oxidant environments, the simultaneous presence of several reactants in the environment (typical of practical systems) can lead to development of oxide scales that are nonprotective and that undergo breakaway corrosion, or to nonoxide scales that are detrimental to the performance of the underlying alloy. This paper describes the corrosion performance of Fe-Al intermetallics in environments that contain sulfur, carbon, chlorine, and oxygen and that are typical of fossil energy systems. Emphasis is on mechanisms of scale development and breakdown, performance envelopes for long-term usage of these materials, and approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics to improve their corrosion resistance.

  7. Magnetron-sputtered coatings for titanium aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    Godlewska, E.; Mitoraj, M.; Mania, R. [AGH-UST, Cracow (Poland). Faculty of Materials Science and Ceramics; Zimowski, S.; Kot, M. [AGH-UST, Cracow (Poland). Faculty of Mechanical Engineering and Robotics

    2010-07-01

    Third-generation titanium aluminide alloys fulfil major requirements as lightweight materials for structural applications at moderate temperatures and loads. They are known for attractive combination of physical, chemical and mechanical properties, e.g. low density, good oxidation resistance and strength. Still a lot of work is being done to develop protection systems enabling their use at temperatures exceeding current limit of about 600-650 C. The protection systems under investigation include thick thermal barriers similar to the state-of-the-art coatings for superalloys but also thin layers functioning as diffusion barriers for gases to prevent embrittlement. The paper presents investigations on surface modification of a ({alpha}+{gamma}{sub 2}) Ti-46-8Nb alloy by means of magnetron sputtering of two-component targets: Cr-0.5Si, Cr-5Si, CrSi{sub 2} and Ti-10Si. Targets were obtained from elemental powders by hot pressing. The properties of thus produced surface layers were evaluated on the basis of nanoindentation and scratch tests in the as-received condition and after exposure to air at elevated temperature. Surfaces and cross-sections of the oxidized specimens were examined by SEM, EDS and XRD/GID. (orig.)

  8. A respiratory model for uranium aluminide based on occupational data.

    Science.gov (United States)

    Leggett, R W; Eckerman, K F; Boice, J D

    2005-12-01

    As part of an epidemiological study, doses from intake of radionuclides were estimated for workers employed during a 52-year period at the Rocketdyne/Atomics International facility in California. The facility was involved in a variety of research programmes, including nuclear fuel fabrication, spent nuclear fuel decladding, and reactor operation and disassembly. Most of the documented intakes involved inhalation of enriched uranium (U), fission products, or plutonium (Pu). Highest doses were estimated for a group of workers exposed to airborne uranium aluminide (UAl(x)) during the fabrication of reactor fuel plates. Much of the exposure to UAl(x) occurred early in the fuel fabrication programme, before it was recognised that intake and lung retention were being underestimated from urinary data due to an unexpected delayed dissolution of the inhaled material. In workers who had been removed from exposure, the rate of urinary excretion of U increased for a few months, peaked, and then declined at a rate consistent with moderately soluble material. This pattern differs markedly from the monotonically decreasing absorption rates represented by the default absorption types in the Human Respiratory Tract Model (HRTM) of the International Commission on Radiological Protection (ICRP). This paper summarises the findings on the behaviour of UAl(x) in these workers and describes material-specific parameter values of the HRTM based on this information.

  9. Improved diffusion welding and roll welding of titanium alloys

    Science.gov (United States)

    Holko, K. H.

    1973-01-01

    Auto-vacuum cleaning technique was applied to titanium parts prior to welding. This provides oxide-free welding surfaces. Diffusion welding can be accomplished in as little as five minutes of hot pressing. Roll welding can be accomplished with only ten percent deformation.

  10. In-situ evaluation for corrosion process at fusion boundary of stainless steel strip overlay joints in H2S containing solution

    Institute of Scientific and Technical Information of China (English)

    ZOU Yang; PAN Chun-xu; FU Qiang

    2004-01-01

    The present work studied the corrosion properties around the fusion boundaries of 2.25Cr-1Mo steel with stainless steel strip overlay joints under as welded condition and after post-weld heat treatment (PWHT) in H2 S containing solution (NACE TM-01-77 standard) with different time. An in-situ observation method was introduced for evaluating corrosive progress in the fusion boundary in H2 S containing solution, that is, the samples were marked firstly at the boundary and then treated in the solution for variant time. Each time after the corrosion treatment, the observations were kept to focus at the same marked area by using scanning electron microscopy (SEM) to observe the corrosion progress. The results reveal that the fusion boundary is the worst region for corrosion resistance when comparing with other boundaries, and a broad fusion boundary has a stronger resistance for "hydrogen induced disbonding" than a narrow one.

  11. A Review: Welding Of Dissimilar Metal Alloys by Laser Beam Welding & Friction Stir Welding Techniques

    Directory of Open Access Journals (Sweden)

    Ms. Deepika Harwani

    2014-12-01

    Full Text Available Welding of dissimilar metals has attracted attention of the researchers worldwide, owing to its many advantages and challenges. There is no denial in the fact that dissimilar welded joints offer more flexibility in the design and production of the commercial and industrial components. Many welding techniques have been analyzed to join dissimilar metal combinations. The objective of this paper is to review two such techniques – Laser welding and Friction stir welding. Laser beam welding, a high power density and low energy-input process, employs a laser beam to produce welds of dissimilar materials. Friction stir welding, a solid-state joining process, is also successfully used in dissimilar welding applications like aerospace and ship building industries. This paper summarizes the trends and advances of these two welding processes in the field of dissimilar welding. Future aspects of the study are also discussed.

  12. Simulation of welding

    Institute of Scientific and Technical Information of China (English)

    Chuan-Song WU; Michael RETHMEIER; Christopher SCHWENK

    2011-01-01

    @@ Welding has become the most important materials processing technology in manufacturing, and has critical effects on the quality, reliability and life of products as well as production cost, efficiency and response speed to market.As various kinds of high performance metallic materials are widely used in engineering, there are more demands in manufacturing industry for advanced welding technology.

  13. Technical Letter Report Assessment of Ultrasonic Phased Array Testing for Cast Austenitic Stainless Steel Pressurizer Surge Line Piping Welds and Thick Section Primary System Cast Piping Welds JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Denslow, Kayte M.; Cinson, Anthony D.; Morra, Marino; Crawford, Susan L.; Prowant, Matthew S.; Cumblidge, Stephen E.; Anderson, Michael T.

    2008-07-21

    Research is being conducted for the NRC at PNNL to assess the effectiveness and reliability of advanced NDE methods for the inspection of LWR components. The scope of this research encompasses primary system pressure boundary materials including cast austenitic stainless steels (CASS), dissimilar metal welds (DMWs), piping with corrosion-resistant cladding, weld overlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. This interim technical letter report (TLR) provides a synopsis of recent investigations at PNNL aimed at evaluating the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of CASS welds in nuclear reactor piping. A description of progress, recent developments and interim results are provided.

  14. EXPERIENCE WITH OVERLAY TYMPANOPLASTY IN 83 CHINESE PATIENTS

    Institute of Scientific and Technical Information of China (English)

    PENG Bengang; MIAO Xutao; WANG Xin; ZHU Sixiang; SUN Yiqing

    2014-01-01

    Background In many European and American hospitals, represented by the House Ear Clinic (HEC), the overlay tympanoplasty is used with rare exception, with simultaneous canal wall up or down mastoidectomy being taken if needed. In China, underlay tympanoplasty is used across the country, but the overlay tech-nique is used rarely. The aim of the current study was to report the authors’experience with overlay tympa-noplasty in 83 Chinese patients and study its value. Methods Eight-three patients (86 ears) underwent over-lay tympanoplasty in accordance to the standard of the HEC. The patients were followed up and conditions of the external auditory canal, tympanic membrane and hearing were reviewed and analyzed. Results All patients gained stage I incision healing. The size of external auditory canal and tympanic membrane mor-phology were satisfactory. Hearing either remained unchanged or improved. There were no hearing deterio-ration or serious complications. Conclusions Overlay tympanoplasty carries positive value in treating chron-ic otitis media and cholesteatoma with the merits of procedure standardization, adequate operative exposure, thorough disease elimination and extensive adaptation.

  15. Instructional geographic information science Map overlay and spatial abilities

    Science.gov (United States)

    Tricot, Thomas Alexander, II

    The fundamental goal of this study is to determine if the complex spatial concept of map overlay can be effectively learned by young adolescents through the utilization of an instructional technique based within the foundations of Instructional Geographic Information Science (InGIScience). Percent correct and reaction times were the measures used to analyze the ability of young adolescents to learn the intersect, erase, and union functions of map overlay. The ability to solve for missing inputs, output, or function was also analyzed. Young adolescents of the test group scored higher percent correct and recorded faster reaction times than those of the control group or adults of the expert group by the end of the experiment. The intersect function of map overlay was more difficult in terms of percent correct and reaction time than the erase or union functions. Solving for the first or second input consistently resulted in lower percent correct and higher reaction times throughout the experiment. No overall performance differences were shown to exist between males and females. Results of a subjective "real-world" test also indicated learning by young adolescents. This study has shown that the practice of repetitive instruction and testing has proven effective for enhancing spatial abilities with regard to the map overlay concept. This study found that with practice, young adolescents can learn the map overlay concept and perform at levels equal to or greater than adults. This study has helped to answer the question of whether this development of spatial abilities is possible.

  16. Location-Aware Cross-Layer Design Using Overlay Watermarks

    Directory of Open Access Journals (Sweden)

    Xianbin Wang

    2007-01-01

    Full Text Available A new orthogonal frequency division multiplexing (OFDM system embedded with overlay watermarks for location-aware cross-layer design is proposed in this paper. One major advantage of the proposed system is the multiple functionalities the overlay watermark provides, which includes a cross-layer signaling interface, a transceiver identification for position-aware routing, as well as its basic role as a training sequence for channel estimation. Wireless terminals are typically battery powered and have limited wireless communication bandwidth. Therefore, efficient collaborative signal processing algorithms that consume less energy for computation and less bandwidth for communication are needed. Transceiver aware of its location can also improve the routing efficiency by selective flooding or selective forwarding data only in the desired direction, since in most cases the location of a wireless host is unknown. In the proposed OFDM system, location information of a mobile for efficient routing can be easily derived when a unique watermark is associated with each individual transceiver. In addition, cross-layer signaling and other interlayer interactive information can be exchanged with a new data pipe created by modulating the overlay watermarks. We also study the channel estimation and watermark removal techniques at the physical layer for the proposed overlay OFDM. Our channel estimator iteratively estimates the channel impulse response and the combined signal vector from the overlay OFDM signal. Cross-layer design that leads to low-power consumption and more efficient routing is investigated.

  17. Overlay metrology solutions in a triple patterning scheme

    Science.gov (United States)

    Leray, Philippe; Mao, Ming; Baudemprez, Bart; Amir, Nuriel

    2015-03-01

    Overlay metrology tool suppliers are offering today several options to their customers: Different hardware (Image Based Overlay or Diffraction Based Overlay), different target designs (with or without segmentation) or different target sizes (from 5 um to 30 um). All these variations are proposed to resolve issues like robustness of the target towards process variations, be more representative of the design or increase the density of measurements. In the frame of the development of a triple patterning BEOL scheme of 10 nm node layer, we compare IBO targets (standard AIM, AIMid and multilayer AIMid). The metrology tools used for the study are KLA-Tencor's nextgeneration Archer 500 system (scatterometry- and imaging-based measurement technologies on the same tool). The overlay response and fingerprint of these targets will be compared using a very dense sampling (up to 51 pts per field). The benefit of indie measurements compared to the traditional scribes is discussed. The contribution of process effects to overlay values are compared to the contribution of the performance of the target. Different targets are combined in one measurement set to benefit from their different strengths (performance vs size). The results are summarized and possible strategies for a triple patterning schemes are proposed.

  18. Alternating-Polarity Arc Welding

    Science.gov (United States)

    Schwinghamer, R. J.

    1987-01-01

    Brief reversing polarity of welding current greatly improves quality of welds. NASA technical memorandum recounts progress in art of variable-polarity plasma-arc (VPPA) welding, with emphasis on welding of aluminum-alloy tanks. VPPA welders offer important advantages over conventional single-polarity gas/tungsten arc welders.

  19. The effect of welding fixtures on welding distortions

    OpenAIRE

    2007-01-01

    Purpose: of this paper is to examine the effect of welding fixture used to prevent the distortions duringcooling process utilizing a robot controlled gas metal arc welding method on cooling rate and distortions ofwelded structures.Design/methodology/approach: Using a specially designed welding fixture for a welded steel structure, sixdifferent types of AISI 1020 steel specimens are tested in three different welding speeds and two differentcooling conditions either at fixture or without using ...

  20. High-order distortion control using a computational prediction method for device overlay

    Science.gov (United States)

    Kang, Young-Seog; Affentauschegg, Cedric; Mulkens, Jan; Kim, Jang-Sun; Shin, Ju-Hee; Kim, Young-Ha; Nam, Young-Sun; Choi, Young-Sin; Ha, Hunhwan; Lee, Dong-Han; Lee, Jae-il; Rizvi, Umar; Geh, Bernd; van der Heijden, Rob; Baselmans, Jan; Kwon, Oh-Sung

    2016-04-01

    As a result of the continuously shrinking features of the integrated circuit, the overlay budget requirements have become very demanding. Historically, overlay has been performed using metrology targets for process control, and most overlay enhancements were achieved by hardware improvements. However, this is no longer sufficient, and we need to consider additional solutions for overlay improvements in process variation using computational methods. In this paper, we present the limitations of third-order intrafield distortion corrections based on standard overlay metrology and propose an improved method which includes a prediction of the device overlay and corrects the lens aberration fingerprint based on this prediction. For a DRAM use case, we present a computational approach that calculates the overlay of the device pattern using lens aberrations as an additional input, next to the target-based overlay measurement result. Supporting experimental data are presented that demonstrate a significant reduction of the intrafield overlay fingerprint.

  1. Multispot fiber laser welding

    DEFF Research Database (Denmark)

    Schutt Hansen, Klaus

    This dissertation presents work and results achieved in the field of multi beam fiber laser welding. The project has had a practical approach, in which simulations and modelling have been kept at a minimum. Different methods to produce spot patterns with high power single mode fiber lasers have...... been possible to control the welding width in incremental steps by adding more beams in a row. The laser power was used to independently control the keyhole and consequently the depth of fusion. An example of inline repair of a laser weld in butt joint configuration was examined. Zinc powder was placed...... in the weld causing expulsion of the melt pool. Trailing beams were applied to melt additional material and ensure a melt pool. The method showed good results for increasing tolerances to impurities and reduction of scrapped parts from blowouts during laser welding....

  2. Rheomorphism of welded tuffs

    Science.gov (United States)

    Wolff, J. A.; Wright, J. V.

    1981-05-01

    Peralkaline welded tuffs from the islands of Gran Canaria, Canary Islands, and Pantelleria, Italy, show abundant evidence for post-depositional flow. It is demonstrated that rheomorphism, or secondary mass flowage, can occur in welded tuffs of ignimbrite and air-fall origin. The presence of a linear fabric is taken as the diagnostic criterion for the recognition of the process. Deposition on a slope is an essential condition for the development of rheomorphism after compaction and welding. Internal structures produced during rheomorphic flow can be studied by the methods of structural geology and show similar dispositions to comparable features in sedimentary slump sheets. It is shown that secondary flowage can occur in welded tuffs emplaced on gentle slopes, provided that the apparent viscosity of the magma is sufficiently low. Compositional factors favor the development of rheomorphism in densely welded tuffs of peralkaline type.

  3. Using Mobile Agents and Overlay Networks to Secure Electrical Networks

    Energy Technology Data Exchange (ETDEWEB)

    Dawes, Neal A.; Prosser, Bryan J.; Fulp, Errin W.; McKinnon, Archibald D.

    2013-02-11

    ABSTRACT The use of wandering, mobile agents can provide a robust approach for managing, monitoring, and securing electrical distribution networks. However, the topological structure of electrical networks can affect system performance. For example, if the multi-agent system relies on a regular inspection rate (on average, points of interest are inspected with equal frequency), then locations that are not well connected will on average be inspected less frequently. This paper discusses creation and use of overlay networks that create a virtual grid graph can provide faster coverage and a more uniform average agent sampling rate. Using overlays agents wander a virtual neighborhood consisting of only points of interest that are interconnected in a regular fashion (each point has the same number of neighbors). Experimental results will show that an overlay can often provide better network coverage and a more uniform inspection rate, which can improve cyber security by providing a faster detection of threats.

  4. Using Mobile Agents and Overlay Networks to Secure Electrical Netoworks

    Energy Technology Data Exchange (ETDEWEB)

    Dawes, Neal A.; Prosser, Bryan J.; Fulp, Errin W.; McKinnon, Archibald D.

    2013-04-01

    ABSTRACT The use of wandering, mobile agents can provide a robust approach for managing, monitoring, and securing electrical distribution networks. However, the topological structure of electrical networks can affect system performance. For example, if the multi-agent system relies on a regular inspection rate (on average, points of interest are inspected with equal frequency), then locations that are not well connected will on average be inspected less frequently. This paper discusses creation and use of overlay networks that create a virtual grid graph can provide faster coverage and a more uniform average agent sampling rate. Using overlays agents wander a virtual neighborhood consisting of only points of interest that are interconnected in a regular fashion (each point has the same number of neighbors). Experimental results will show that an overlay can often provide better network coverage and a more uniform inspection rate, which can improve cyber security by providing a faster detection of threats

  5. A Proactive Tree Recovery Mechanism for Resilient Overlay Multicast

    Directory of Open Access Journals (Sweden)

    Poorna Satyanarayana B.

    2012-06-01

    Full Text Available Overlay multicast constructs a multicast delivery tree among end hosts. An important problem for making overlay multicast more dependable is how to recover from node departures in order to minimize the disruption of service to those affected nodes. In this paper, we propose a proactive tree recovery mechanism to make the overlay multicast resilient to these failures and unexpected events. The salient feature of the approach is that rescue plans for multiple non-leaf nodes can work together for their respective children when they fail or leave at the same time. Extensive simulations demonstrate that our proactive approach can recover from node departures much faster than reactive methods, while the quality of trees restored and the cost of recovery are reasonable

  6. Cooperative Resource Pricing in Service Overlay Networks for Mobile Agents

    Science.gov (United States)

    Nakano, Tadashi; Okaie, Yutaka

    The success of peer-to-peer overlay networks depends on cooperation among participating peers. In this paper, we investigate the degree of cooperation among individual peers required to induce globally favorable properties in an overlay network. Specifically, we consider a resource pricing problem in a market-oriented overlay network where participating peers sell own resources (e.g., CPU cycles) to earn energy which represents some money or rewards in the network. In the resource pricing model presented in this paper, each peer sets the price for own resource based on the degree of cooperation; non-cooperative peers attempt to maximize their own energy gains, while cooperative peers maximize the sum of own and neighbors' energy gains. Simulation results are presented to demonstrate that the network topology is an important factor influencing the minimum degree of cooperation required to increase the network-wide global energy gain.

  7. Structural Design of Pavement Overlays Based on Functional Parameters

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This paper reports a practical pavement overlay design methodbased on PCI (Pavement Condition Index). Current pavement investigation method (JTJ 073-96) is compared to the ASTM D 5340, which is the standard test method for airport pavement condition evaluation initially developed for US Air Force. The deficiency in the calculation of PCI based on field data in JTJ 073 is discussed. The proposed design method is compared to AASHTO overlay design method with good agreement. The paper concludes with an example illustrating how the existing pavement structural capacity is related to pavement distress survey results. The presented design method can be used in the design for overlay rehabilitation of pavements of highways, urban streets and airports.

  8. Ductile film delamination from compliant substrates using hard overlayers

    Energy Technology Data Exchange (ETDEWEB)

    Cordill, M.J. [Erich Schmid Institute of Materials Science, Austrian Academy of Sciences (Austria); Marx, V.M.; Kirchlechner, C. [Max-Plank-Insitut für Eisenforschung GmbH, Düsseldorf (Germany)

    2014-11-28

    Flexible electronic devices call for copper and gold metal films to adhere well to polymer substrates. Measuring the interfacial adhesion of these material systems is often challenging, requiring the formulation of different techniques and models. Presented here is a strategy to induce well defined areas of delamination to measure the adhesion of copper films on polyimide substrates. The technique utilizes a stressed overlayer and tensile straining to cause buckle formation. The described method allows one to examine the effects of thin adhesion layers used to improve the adhesion of flexible systems. - Highlights: • Measuring the adhesion energies of ductile metal–polymer interfaces is difficult. • A Cu film would plastically deform under tensile strain without a Cr overlayer. • A Cr overlayer forces cracking and induces buckling between the crack fragments. • The adhesion energy of the metal–polymer interface can be measured.

  9. Welding method, and welding device for use therein, and method of analysis for evaluating welds

    NARCIS (Netherlands)

    Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.

    1995-01-01

    Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100

  10. Guidelines for Friction Stir Welding

    Science.gov (United States)

    2011-03-29

    in a large void at the termination point of the weld, the effects the exit hole will have on structural integrity must be considered. The...3.6 Cavity. A void -type discontinuity within a solid-state weld. See Figure 3.4. 3.7 Complex weld joint. A continuous weld...except as affected by corner radii. 3.61 Underfill . A depression resulting when the weld face is below the adjacent parent material surface. See

  11. Laser forming and welding processes

    CERN Document Server

    Yilbas, Bekir Sami; Shuja, Shahzada Zaman

    2013-01-01

    This book introduces model studies and experimental results associated with laser forming and welding such as laser induced bending, welding of sheet metals, and related practical applications. The book provides insight into the physical processes involved with laser forming and welding. The analytical study covers the formulation of laser induced bending while the model study demonstrates the simulation of bending and welding processes using the finite element method. Analytical and numerical solutions for laser forming and welding problems are provided.

  12. Thermoplastic welding apparatus and method

    Energy Technology Data Exchange (ETDEWEB)

    Matsen, Marc R.; Negley, Mark A.; Geren, William Preston; Miller, Robert James

    2017-03-07

    A thermoplastic welding apparatus includes a thermoplastic welding tool, at least one tooling surface in the thermoplastic welding tool, a magnetic induction coil in the thermoplastic welding tool and generally encircling the at least one tooling surface and at least one smart susceptor in the thermoplastic welding tool at the at least one tooling surface. The magnetic induction coil is adapted to generate a magnetic flux field oriented generally parallel to a plane of the at least one smart susceptor.

  13. Development of Oxidation Protection Coatings for Gamma Titanium Aluminide Alloys

    Science.gov (United States)

    Wallace, T. A.; Bird, R. K.; Sankaran, S. N.

    2003-01-01

    Metallic material systems play a key role in meeting the stringent weight and durability requirements for reusable launch vehicle (RLV) airframe hot structures. Gamma titanium aluminides (gamma-TiAl) have been identified as high-payoff materials for high-temperature applications. The low density and good elevated temperature mechanical properties of gamma-TiAl alloys make them attractive candidates for durable lightweight hot structure and thermal protection systems at temperatures as high as 871 C. However, oxidation significantly degrades gamma-TiAl alloys under the high-temperature service conditions associated with the RLV operating environment. This paper discusses ongoing efforts at NASA Langley Research Center to develop durable ultrathin coatings for protecting gamma-TiAl alloys from high-temperature oxidation environments. In addition to offering oxidation protection, these multifunctional coatings are being engineered to provide thermal control features to help minimize heat input into the hot structures. This paper describes the coating development effort and discusses the effects of long-term high-temperature exposures on the microstructure of coated and uncoated gamma-TiAl alloys. The alloy of primary consideration was the Plansee alloy gamma-Met, but limited studies of the newer alloy gamma-Met-PX were also included. The oxidation behavior of the uncoated materials was evaluated over the temperature range of 704 C to 871 C. Sol-gel-based coatings were applied to the gamma-TiAl samples by dipping and spraying, and the performance evaluated at 871 C. Results showed that the coatings improve the oxidation resistance, but that further development is necessary.

  14. Characterization of segregation in nickel and titanium aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Miller, M.K.; Larson, D.J.; Russell, K.F. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-03-01

    Atom probe field ion microscopy has been used to characterize the distributions of microalloying additions in the microstructure of a variety of nickel and titanium aluminides. In Ni{sub 3}Al, boron additions were found to segregate to dislocations, low angle boundaries, stacking faults, antiphase boundaries, and grain boundaries. The boron and aluminum levels at grain boundaries were found to vary both from boundary to boundary and also along an individual boundary segment. In some cases, a boron-enriched film up to {approximately}3 nm thick was observed. In aluminum-enriched Ni{sub 3}Al, ultrafine clusters containing up to approximately 10 boron atoms were detected in the matrix. In contrast, the majority of the boron additions in NiAl was determined to be in the form of ultrafine MB{sub 2}-type precipitates. These precipitates offset the benefits of the boron segregation to the high angle grain boundaries. In molybdenum-doped NiAl, atom probe analyses indicated extremely low solubilities of the molybdenum and other trace impurities in the matrix and significant enrichments of molybdenum, nitrogen and silicon, boron, and iron at the grain boundaries. In boron-doped two phase {alpha}{sub 2} + {gamma} TiAl containing chromium, niobium, and tungsten, the boron level was found to be significantly depleted from the bulk level in both the {alpha}{sub 2} and {gamma} phases and a variety of coarse borides including TiB, TiB{sub 2} and a finer chromium-enriched (Ti, Cr){sub 2}B precipitate was observed. The tungsten and chromium were determined to partition preferentially to the {alpha}{sub 2} phase and also to segregated to the {alpha}{sub 2}-{gamma} and {gamma}-{gamma} interfaces. These results indicate that a significant proportion of the microalloying elements are consumed by the boride precipitates.

  15. Al-Si-Mn Alloy Coating on Aluminum Substrate Using Cold Metal Transfer (CMT) Welding Technique

    Science.gov (United States)

    Rajeev, G. P.; Kamaraj, M.; Bakshi, S. R.

    2014-06-01

    The cold metal transfer (CMT) process was explored as a weld overlay technique for synthesizing Al-Si-Mn alloy coating on a commercially pure Al plate. The effect of welding speed on the bead geometry, deposition rate, and the dilution were studied and the best parameter was used to synthesize the coatings. The CMT process can be used to produce thick coatings (>2.5 mm) without porosity and with low dilution levels. The Vickers hardness number of the Al substrate increased from 28 in the bulk to 57 in the coating. It is suggested that the CMT process can be an effective and energy-efficient technique for depositing thick coatings and is useful in weld repair of aluminum alloy components.

  16. OVERLAY DENTURES: A REVIEW AND REPORT OF FOUR CASES

    Directory of Open Access Journals (Sweden)

    Deeksha SHARMA

    2013-12-01

    Full Text Available Patients with ectodermal dysplasia or having under‑ gone cleft surgery with anodontia or hypodontia, hypo‑ plastic conical teeth and patients with severely worn dentition are difficult to treat because of the poor remaining tooth structure. These patients often exhibit loss of vertical dimension of occlusion and aesthetic problems and usually need complex prosthetic treatments. Financial constraints or other priorities often restrict one from choosing the most desirable treatment. The overlay removable denture is a covering prosthesis partially supported by natural teeth, tooth roots, or dental implants, providing an efficient alter‑ native of treatment. Clinical reports describe the various applications of overlay dentures.

  17. Implementing a Trust Overlay Framework for Digital Ecosystems

    Science.gov (United States)

    Malone, Paul; McGibney, Jimmy; Botvich, Dmitri; McLaughlin, Mark

    Digital Ecosystems, being decentralised in nature, are inherently untrustworthy environments. This is due to the fact that these environments lack a centralised gatekeeper and identity provider. In order for businesses to operate in these environments there is a need for security measures to support accountability and traceability. This paper describes a trust overlay network developed in the OPAALS project to allow entities participating in digital ecosystems to share experience through the exchange of trust values and to leverage on this network to determine reputation based trustworthiness of unknown and initially untrusted entities. An overlay network is described together with sample algorithms and a discussion on implementation.

  18. QUANTIFIED COST-BALANCED ROUTING SCHEME FOR OVERLAY MULTICAST

    Institute of Scientific and Technical Information of China (English)

    Lu Jun; Ruan Qiuqi

    2006-01-01

    This paper focuses on the quantitative analysis issue of the routing metrics tradeoff problem, and presents a Quantified Cost-Balanced overlay multicast routing scheme (QCost-Balanced) to the metric tradeoff problem between overlay path delay and access bandwidth at Multicast Server Nodes (MSN) for real-time applications over Internet. Besides implementing a dynamic priority to MSNs by weighing the size of its service clients for better efficiency, QCost-Balanced tradeoffs these two metrics by a unified tradeoff metric based on quantitative analysis. Simulation experiments demonstrate that the scheme achieves a better tradeoff gain in both two metrics, and effective performance in metric quantitative control.

  19. Model of Layered Weld Formation Under Narrow Gap Pulse Welding

    Science.gov (United States)

    Krampit, A. G.

    2016-04-01

    The model parameters of narrow gap pulse welding can be divided into input, internal and output ones. The breadth of gap, that is, clearance breadth between upright edges is one of key parameters securing high quality of a weld joint. The paper presents theoretical outcomes for the model of layered weld formation under narrow gap pulse welding. Based on these studies is developed model of processes, which occur in the weld pool under pulse grove welding. It comprises the scheme of liquid metal motion in the weld pool, scheme of fusion with the side edge and in the bottom part, and the scheme of welding current impulse effect on the structure of a weld joint.

  20. Avaliação do campo de tensões residuais por difração de raios - X utilizando o método do sen²ψ em revestimentos metálicos do aço inoxidável E308-L Evaluation of residual stress field by x-ray diffraction using the sen²ψ method on E308-L stainless steel weld overlays

    Directory of Open Access Journals (Sweden)

    Raphael. H. F. Melo

    2013-03-01

    Full Text Available A aplicação por soldagem de revestimentos metálicos de aços e ligas nobres resistentes à corrosão é uma alternativa bastante razoável economicamente frente à fabricação de componentes maciços nestas ligas. Entretanto há uma carência de informações sobre as alterações mecânico/metalúrgicas causadas pelos ciclos térmicos de soldagem quando da aplicação destes revestimentos, principalmente sobre a influência sobre o nível de tensões residuais , que é mister no entendimento do fenômeno da corrosão assistida por tensão. O objetivo deste trabalho foi avaliar o nível de tensões residuais superficiais em revestimentos do aço inoxidável AWS E308-L T-1 aplicados pelo processo de soldagem ao Arco Elétrico com Arame Tubular sobre chapas do aço ASTM A36. As medições das tensões residuais foram realizadas por um difratômetro portátil de raios - X na superfície dos revestimentos e os principais resultados obtidos foram que a natureza das tensões residuais na superfície dos revestimentos sempre se apresentou compressivas e não observou-se uma linearidade da magnitude das tensões residuais em função da energia de soldagem.The application of metal coatings by welding of steels and alloys resistant to corrosion is an alternative quite reasonable economically facing the manufacturing of solid components in these alloys. However there is a lack of information about the mechanical / metallurgical changes caused by thermal cycles of welding due to the application of these coatings, especially on the influence on the level of residual stresses, that it is essential to understand the phenomenon of stress-assisted corrosion. The aim of this study was to evaluate the level of the superficial residual stresses in coatings of AWS E308L T-1 stainless steel applied by the FCAW process on steel plates of ASTM A36. The measurements of residual stresses were performed by a portable X - ray diffractometer on the surface of the

  1. Diffraction-based overlay for spacer patterning and double patterning technology

    Science.gov (United States)

    Lee, Byoung Hoon; Park, JeongSu; Lee, Jongsu; Park, Sarohan; Lim, ChangMoon; Yim, Dong-Gyu; Park, Sungki; Ryu, Chan-Ho; Morgan, Stephen; van de Schaar, Maurits; Fuchs, Andreas; Bhattacharyya, Kaustuve

    2011-03-01

    Overlay performance will be increasingly important for Spacer Patterning Technology (SPT) and Double Patterning Technology (DPT) as various Resolution Enhancement Techniques are employed to extend the resolution limits of lithography. Continuous shrinkage of devices makes overlay accuracy one of the most critical issues while overlay performance is completely dependent on exposure tool. Image Based Overlay (IBO) has been used as the mainstream metrology for overlay by the main memory IC companies, but IBO is not suitable for some critical layers due to the poor Tool Induced Shift (TIS) values. Hence new overlay metrology is required to improve the overlay measurement accuracy. Diffraction Based Overlay (DBO) is regarded to be an alternative metrology to IBO for more accurate measurements and reduction of reading errors. Good overlay performances of DBO have been reported in many articles. However applying DBO for SPT and DPT layers poses extra challenges for target design. New vernier designs are considered for different DPT and SPT schemes to meet overlay target in DBO system. In this paper, we optimize the design of the DBO target and the performance of DBO to meet the overlay specification of sub-3x nm devices which are using SPT and DPT processes. We show that the appropriate vernier design yields excellent overlay performance in residual and TIS. The paper also demonstrated the effects of vernier structure on overlay accuracy from SEM analysis.

  2. Review of Welding Terminology

    Directory of Open Access Journals (Sweden)

    Angelika Petrėtienė

    2011-04-01

    Full Text Available The paper discusses welding terms in accordance with the Lithuanian standard LST EN 1792 „Welding. The multilingual list of welding terms and similar processes”, „The Russian–Lithuanian dictionary of the terms of mechanical engineering technology and welding“ and the examples from postgraduates‘ final works. It analyses the infringement of lexical, word-building and morphological rules. First-year students should already be familiar with the standardized terms of their speciality. More active propagation of the terms should help to avoid terminology mistakes in various scientific spheres.

  3. Thermal stir welding apparatus

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2011-01-01

    A welding method and apparatus are provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  4. Thermal stir welding process

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2012-01-01

    A welding method is provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  5. Fusion Welding Research.

    Science.gov (United States)

    2014-09-26

    RD-AlSO 253 FUSION WELDING RESEARCH(U) MASSACHUSETTS INST OF TECH L/I CAMBRIDGE DEPT OF MATERIALS SCIENCE AND ENGINEERING T W EAGAR ET AL. 30 RPR 85...NUMBER 12. GOV’ ACCESSION NO. 3. RECICIE-S CATALOG NUMBER 4. T TL V nd Subtitle) S. P OFRPR PERIOD COVERED 5t h A~nnual Technical Report Fusion Welding ...research S on welding processes. Studies include metal vapors in the arc, development of a high speed infrared temperature monitor, digital signal

  6. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  7. Maintenance Welding in Nuclear Power Plants/III, Conference Proceedings Held at Knoxville, Tennessee on 6-8 November 1985

    Science.gov (United States)

    1985-11-06

    austenitic stain- less steels having very high fracture toughness , so that ductile "collapse can be shown to preclude fracture . Some piping welds...were produced by a high-heat subarc process for which the %eld metal fracture toughness may not be high enough to be nonlimiting in every case. An...overlay NDE development and the earlier RPV clad work showed that clad surface roughness controls the quality of the - inspection. Smoothing and

  8. Recovery of Sublethally Injured Bacteria Using Selective Agar Overlays.

    Science.gov (United States)

    McKillip, John L.

    2001-01-01

    This experiment subjects bacteria in a food sample and an environmental sample to conditions of sublethal stress in order to assess the effectiveness of the agar overlay method to recover sublethally injured cells compared to direct plating onto the appropriate selective medium. (SAH)

  9. Incidental Learning of Geospatial Concepts across Grade Levels: Map Overlay

    Science.gov (United States)

    Battersby, Sarah E.; Golledge, Reginald G.; Marsh, Meredith J.

    2006-01-01

    In this paper, the authors evaluate map overlay, a concept central to geospatial thinking, to determine how it is naively and technically understood, as well as to identify when it is leaner innately. The evaluation is supported by results from studies at three grade levels to show the progression of incidentally learned geospatial knowledge as…

  10. 3D Align overlay verification using glass wafers

    NARCIS (Netherlands)

    Smeets, E.M.J.; Bijnen, F.C.G.; Slabbekoorn, J.; Van Zeijl, H.W.

    2004-01-01

    In the MEMS world, increasing attention is being given to 3D devices requiring dual-sided processing. This requires lithography tools that are able to align a wafer to both its back side as front side. Overlay describes how well front and back side layers are positioned with respect to each other. C

  11. Promoting Learning of Instructional Design via Overlay Design Tools

    Science.gov (United States)

    Carle, Andrew Jacob

    2012-01-01

    I begin by introducing Virtual Design Apprenticeship (VDA), a learning model--built on a solid foundation of education principles and theories--that promotes learning of design skills via overlay design tools. In VDA, when an individual needs to learn a new design skill or paradigm she is provided accessible, concrete examples that have been…

  12. Crosslayer Survivability in Overlay-IP-WDM Networks

    Science.gov (United States)

    Pacharintanakul, Peera

    2010-01-01

    As the Internet moves towards a three-layer architecture consisting of overlay networks on top of the IP network layer on top of WDM-based physical networks, incorporating the interaction between and among network layers is crucial for efficient and effective implementation of survivability. This dissertation has four major foci as follows:…

  13. Mapping (USPTO) patent data using overlays to Google Maps

    NARCIS (Netherlands)

    Leydesdorff, L.; Bornmann, L.

    2012-01-01

    A technique is developed using patent information available online (at the U.S. Patent and Trademark Office) for the generation of Google Maps. The overlays indicate both the quantity and the quality of patents at the city level. This information is relevant for research questions in technology anal

  14. Friction stir welding tool

    Science.gov (United States)

    Tolle; Charles R. , Clark; Denis E. , Barnes; Timothy A.

    2008-04-15

    A friction stir welding tool is described and which includes a shank portion; a shoulder portion which is releasably engageable with the shank portion; and a pin which is releasably engageable with the shoulder portion.

  15. Magnetic Pulse Welding Technology

    Directory of Open Access Journals (Sweden)

    Ahmad K. Jassim

    2011-12-01

    Full Text Available In this paper, the benefits of using Magnetic Pulse machine which is belong to Non-conventional machine instead of conventional machine. Magnetic Pulse Technology is used for joining dissimilar metals, and for forming and cutting metals. It is a non contact technique. Magnetic field is used to generate impact magnetic pressure for welding and forming the work piece by converted the electrical energy to mechanical energy. It is enable us to design previously not possible by welding dissimilar materials and allowing to welds light and stronger materials together. It can be used to weld metallic with non metallic materials to created mechanical lock on ceramics, polymers, rubbers and composites. It is green process; there is no heat, no radiation, no gas, no smoke and sparks, therefore the emissions are negligible.

  16. Laser Impact Welding

    OpenAIRE

    Daehn, Glenn S.; Lippold, John; Liu, Deijan; Taber, Geoff; Wang, Huimin

    2012-01-01

    Laser impact welding is a solid-state, collision-based welding process. In this process, laser-generated optical energy is converted to kinetic energy through the ablation at the surface and confinement of the gas generated between a flyer and backing plate. The launch of the flyer can be affected by many factors, for example, backing material, ablative layer, and flyer thickness. In this paper, the effect of three backing materials: glass, polycarbonate and cellophane tape, we...

  17. Development and Processing of Nickel Aluminide-Carbide Alloys

    Science.gov (United States)

    Newport, Timothy Scott

    1996-01-01

    With the upper temperature limit of the Ni-based superalloys attained, a new class of materials is required. Intermetallics appear as likely candidates because of their attractive physical properties. With a relatively low density, high thermal conductivity, excellent oxidation resistance, high melting point, and simple crystal structure, nickel aluminide (NiAl) appears to be a potential candidate. However, NiAl is limited in structural applications due to its low room temperature fracture toughness and poor elevated temperature strength. One approach to improving these properties has been through the application of eutectic composites. Researchers have shown that containerless directional solidification of NiAl-based eutectic alloys can provide improvement in both the creep strength and fracture toughness. Although these systems have shown improvements in the mechanical properties, the presence of refractory metals increases the density significantly in some alloys. Lower density systems, such as the carbides, nitrides, and borides, may provide NiAl-based eutectic structure. With little or no information available on these systems, experimental investigation is required. The objective of this research was to locate and develop NiAl-carbide eutectic alloys. Exploratory arc-melts were performed in NiAl-refractory metal-C systems. Refractory metal systems investigated included Co, Cr, Fe, Hf, Mo, Nb, Ta, Ti, W, and Zr. Systems containing carbides with excellent stability (i.e.,HfC, NbC, TaC, TiC, and ZrC) produced large blocky cubic carbides in an NiAl matrix. The carbides appeared to have formed in the liquid state and were randomly distributed throughout the polycrystalline NiAl. The Co, Cr, Fe, Mo, and W systems contained NiAl dendrites with a two-phase interdendritic microconstituent present. Of these systems, the NiAl-Mo-C system had the most promising microstructure for in-situ composites. Three processing techniques were used to evaluate the NiAl-Mo-C system

  18. Certification of a weld produced by friction stir welding

    Science.gov (United States)

    Obaditch, Chris; Grant, Glenn J

    2013-10-01

    Methods, devices, and systems for providing certification of friction stir welds are disclosed. A sensor is used to collect information related to a friction stir weld. Data from the sensor is compared to threshold values provided by an extrinsic standard setting organizations using a certification engine. The certification engine subsequently produces a report on the certification status of the weld.

  19. Welding defects at friction stir welding

    Directory of Open Access Journals (Sweden)

    P. Podržaj

    2015-04-01

    Full Text Available The paper presents an overview of different types of defects at friction stir welding. In order to explain the reasons for their occurrence a short theoretical background of the process is given first. The main emphasis is on the parameters that influence the process. An energy supply based division of defects into three disjoint groups was used. The occurring defects are demonstrated on various materials.

  20. Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications

    Science.gov (United States)

    Bjorkman, Gerry; Cantrell, Mark; Carter, Robert

    2003-01-01

    Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading

  1. An Evaluation on the Residual Stresses Induced by EFR Welding of CEDM Nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sang Ho; Park, Gi Yeol; Kim, Tae Ryong [KEPCO International Nuclear Graduate School, Ulsan (Korea, Republic of)

    2015-10-15

    In this paper, carried out the welding analysis to use the SYSWELD as welding interpretation code based on the reactor upper head nozzle. In this paper, evaluated the residual stress in CEDM nozzle by EFR through the SYSWELD which is the welding interpretation code. The conclusion are same as below. 1) When comparing with Hoop Stress and Axial Stress by J-Groove and EFR, after welding residual stress by EFR is lower than after J-Groove. 2) After EFR, it was confirmed that the tensile stress is reduced after increasing over the point3. The PWSCC of Dissimilar Metal Zone of reactor can degrade the integrity of the main device in nuclear power plant, and according to the power plant stopped for inspection, it can cause an enormous amount of lost sales when the crack is occurred. Various methods have been developed to reduce residual stress to prevent the PWSCC like Weld Overlay (WOL), Mechanical Stress Improvement Process (Msp), Laser Peening, Inlay Weld, etc. Among them, Wol is the most commonly used welding method in nuclear power plant. When performing a Wol, structure rigidity will be increase, and residual stress of welding zone will be changed into compressive stress from the tensile stress. This has the advantage that improved resistance to PWSCC. The most commonly used material in nuclear power plant is Inconel 600. Inconel 600 consist of a Ni-Cr-Fe and it has 14-17% of Cr content, 10% of Fe content and susceptible to PWSCC. The more Cr content is more stronger against PWSCC. Inconel 690 which has 2 times more Cr content than Inconel 600 has very strong resistance to PWSCC than Inconel 600. Embedded Flaw Repair (EFR) has been developed in Westinghouse by 1994. The welding metal with high corrosion resistance is embedded on the surface of component, and could protect cracking part from the PWSCC. It is permanent repair method that isolates the flaw from the environment, eliminating further crack propagation due to PWSCC. EFR method is that at least three layers

  2. Effect of Heat Treatment on Wear Resistance of Nickel Aluminide Coatings Deposited by HVOF and PTA

    Science.gov (United States)

    Benegra, M.; Santana, A. L. B.; Maranho, O.; Pintaude, G.

    2015-08-01

    This study aims to compare the wear resistance of nickel aluminide coatings deposited using plasma transferred arc (PTA) and high-velocity oxygen fuel (HVOF) processes. Wear resistance was measured in rubber wheel abrasion tests. In both deposition processes, the same raw material (nickel aluminide powder) was atomized and deposited on a 316L steel plate substrate. After deposition, specimens were subjected to thermal cycling, aiming solubilization and precipitation. Coatings deposited using PTA developed different microstructures as a result of the incorporation of substrate elements. However, despite the presence of these microstructures, they performed better than coatings processed using HVOF before the heat treatment. After thermal cycling, the superficial hardness after the wear tests for both processes was similar, resulting in similar mass losses.

  3. Tape casting as a fabrication process for iron aluminide (FeAl) thin sheets

    Energy Technology Data Exchange (ETDEWEB)

    Mistler, R.E. [Richard E. Mistler Inc., Morrisville, PA (United States); Sikka, V.K. [ORNL, PO Box 2008, Oak Ridge, TN 37831 (United States); Scorey, C.R.; McKernan, J.E. [Ametek Inc., 21 Toelles Road, Wallingford, CT 06492 (United States); Hajaligol, M.R. [Research and Development Center, Philip Morris USA, PO Box 26581, Richmond, VA 23261 (United States)

    1998-12-31

    The conversion of iron aluminide powder into a slurry followed by tape casting into a green sheet was investigated. Casting parameters affecting green sheet properties were studied. Application of thermo-mechanical processing including sintering, cold rolling, annealing and heat treating resulted in sheets with a fine-grain structure at essentially 100% of theoretical density. The various microstructures developed throughout the process are described, along with tensile property measurements on the fully dense product. Differences in property with sheets made by other processes are explained, and it is demonstrated that tape casting is a viable method of making thin gauge sheets of iron aluminide with a wide range of compositions. (orig.) 9 refs.

  4. An investigation of fracture and fatigue crack growth behavior of cast niobium aluminide intermetallics

    Energy Technology Data Exchange (ETDEWEB)

    Ye, F.; Soboyejo, W.O. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering; Farkas, D. [Department of Materials Science and Engineering, Virginia Polytechnic Institute and State University, 213 Holden Hall, Blacksburg, VA 24061-0237 (United States)

    1999-05-31

    This paper presents the results of a combined experimental and theoretical study of fracture toughness and fatigue crack growth in cast Nb-15Al-xTi (x=10, 25 and 40 at%) niobium aluminide-based intermetallics. Fracture toughness and fatigue crack growth resistance are shown to improve significantly in the cast alloy containing 40 at% Ti. The improvements in the fracture toughness of the 40Ti alloy are shown to be due to the combined effects of ligament toughening, crack-tip plasticity and crack-tip blunting. The atomistic simulations show that the increased plasticity in these alloys is associated with their higher Ti content. The micromechanisms of fatigue crack growth are also elucidated. The implications of the results are discussed for potential structural application of niobium aluminide intermetallics. (orig.) 19 refs.

  5. Microstructural and mechanical property characterization of ingot metallurgy ODS iron aluminide

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Howell, C.R. [Oak Ridge National Lab., TN (United States); Hall, F.; Valykeo, J. [Hoskins Mfg. Co., Hamburg, MI (United States)

    1997-12-01

    This paper deals with a novel, lower cost method of producing a oxide dispersion strengthened (ODS) iron-aluminide alloy. A large 250-kg batch of ODS iron-aluminide alloy designated as FAS was produced by Hoskins Manufacturing Company (Hoskins) [Hamburg, Michigan] using the new process. Plate and bar stock of the ODS alloy were the two major products received. Each of the products was characterized for its microstructure, including grain size and uniformity of oxide dispersion. Tensile tests were completed from room temperature to 1100 C. Only 100-h creep tests were completed at 800 and 1000 C. The results of these tests are compared with the commercial ODS alloy designated as MA-956. An assessment of these data is used to develop future plans for additional work and identifying applications.

  6. Welding. Performance Objectives. Intermediate Course.

    Science.gov (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of nine terminal objectives for an intermediate welding course. The materials were developed for a 36-week (3 hours daily) course designed to prepare the student for employment in the field of welding. Electric welding and specialized (TIG & MIG)…

  7. Welding. Performance Objectives. Basic Course.

    Science.gov (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of eight terminal objectives for a basic welding course. The materials were developed for a 36-week (2 hours daily) course developed to teach the fundamentals of welding shop work, to become familiar with the operation of the welding shop…

  8. Two-Phase (TiAl+TiCrAl) Coating Alloys for Titanium Aluminides

    Science.gov (United States)

    Brady, Michael P. (Inventor); Smialek, James L. (Inventor); Brindley, William J. (Inventor)

    1998-01-01

    A coating for protecting titanium aluminide alloys, including the TiAl gamma + Ti3Al (alpha(sub 2)) class, from oxidative attack and interstitial embrittlement at temperatures up to at least 1000 C. is disclosed. This protective coating consists essentially of titanium, aluminum. and chromium in the following approximate atomic ratio: Ti(41.5-34.5)Al(49-53)Cr(9.5-12.5)

  9. Manufacturing Techniques for Titanium Aluminide Based Alloys and Metal Matrix Composites

    Science.gov (United States)

    2010-01-01

    Journal of Alloys and Compounds , vol. 484, pp. 816-821, 2009. 75. C. F. Yolton, Y-W. Kim, and U. Habel, Gamma Titanium Aluminides 2003. [ed.] Y-W. Kim... Journal of Alloys and Compounds , vol. 368, pp. 187-196, 2004. 86. Bohn R., Klassen T., and Bormann R, “Mechanical Behavior of Submicron- grained...Alloying,” Journal of Alloys and Compounds , vol. 471, pp. 93-97, 2009. 201 90. N. Forouzanmehr, F.

  10. The influence of Si on oxidation resistance of aluminide coatings on TiAl alloy

    OpenAIRE

    M. Goral; G. Moskal; L. Swadzba

    2006-01-01

    Purpose: Increasing oxidation resistance of TiAl intermetallic alloy by depositing aluminide coating by slurrymethod and investigation of the influence of Si addition on isothermal oxidation of TiAlNb intermetallic alloy.Design/methodology/approach: : The isothermal oxidation resistance tests were done in the chamber furnaceat 900ºC for 500h time in the air atmosphere. The structure of coatings was investigated by light and scanningmicroscopy. The chemical composition of coatings and scales w...

  11. Corrosion resistant iron aluminides exhibiting improved mechanical properties and corrosion resistance

    Science.gov (United States)

    Liu, Chain T.; McKamey, Claudette G.; Tortorelli, Peter F.; David, Stan A.

    1994-01-01

    The specification discloses a corrosion-resistant intermetallic alloy comprising, in atomic percent, an FeAl iron aluminide containing from about 30 to about 40% aluminum alloyed with from about 0.01 to 0.4% zirconium and from 0.01 to about 0.8% boron. The alloy exhibits considerably improved room temperature ductility for enhanced usefulness in structural applications. The high temperature strength and fabricability is improved by alloying with molybdenum, carbon, chromium and vanadium.

  12. ON INTELLIGENTIZED TECHNOLOGIES FOR MODERN WELDING MANUFACTURING

    Institute of Scientific and Technical Information of China (English)

    Chen Shanben; Qiu Tao; Lin Tao; Wu Yixiong

    2003-01-01

    A short survey on researching and developing status of intelligent technologies in modem welding manufacturing is given. According to the developing trend of advanced manufacturing technology, a concept on intelligentized welding manufacturing engineering (IWME), is presented for systematization of researching and developing domains on welding automation, intelligentized welding,robotic and flexible welding and advanced welding manufacturing technologies. And key technologies of welding intelligent manufacturing and its developing trend in the future are investigated.

  13. Friction stir welding tool and process for welding dissimilar materials

    Science.gov (United States)

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F

    2013-05-07

    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  14. Application of Interfacial Propagation and Kinking Crack Concept to ECC/Concrete Overlay Repair System

    Directory of Open Access Journals (Sweden)

    Yaw ChiaHwan

    2014-01-01

    Full Text Available Research on the application of ultraductile engineered cementitious composite (ECC as overlay in the repair of deteriorated concrete structures is performed in this paper. Also, interfacial crack kinking and trapping mechanism experimentally observed in ECC/concrete overlay repair system are described by comparison of toughness and energy release rate. The mechanism involves cycles of extension, kinking, and arrest of interfacial crack into the overlay. Experimental testing of overlay repair system reveals significant improvements in load carrying capacity and ductility over conventional concrete overlay. The commonly observed overlay system failure mode of delamination or spalling is eliminated when ECC is applied. These failure modes are suppressed when ECC is used as an ideal and durable candidate overlay repair material.

  15. A comparative study of overlay generation methods in bite mark analysis

    Directory of Open Access Journals (Sweden)

    Mihir Khatri

    2013-01-01

    Full Text Available Aim: To evaluate the best method of overlay generation out of the three methods, i.e., manual, photocopying, and computer assisted method. Materials and Methods: Impressions of maxillary and mandibular arches of 25 individuals participating in the study were made and dental study models were prepared. Overlay production was done by manual, photocopying, and computer assisted methods. Finally, the overlays obtained by each method were compared. Results: Kruskal Wallis ANOVA H test was used for the comparison of manual, photocopying, and computer assisted overlay generation methods. H value being highest in case of computer assisted overlays, thus, making it the best method of overlay generation out of the three methods. Conclusion: We conclude that the method of computer assisted overlay generation is the best among the three methods used in our study.

  16. Virtual Private Overlays: Secure Group Commounication in NAT-Constrained Environments

    CERN Document Server

    Wolinsky, David Isaac; Choi, Tae Woong; Boykin, P Oscar; Figueiredo, Renato

    2010-01-01

    Structured P2P overlays provide a framework for building distributed applications that are self-configuring, scalable, and resilient to node failures. Such systems have been successfully adopted in large-scale Internet services such as content delivery networks and file sharing; however, widespread adoption in small/medium scales has been limited due in part to security concerns and difficulty bootstrapping in NAT-constrained environments. Nonetheless, P2P systems can be designed to provide guaranteed lookup times, NAT traversal, point-to-point overlay security, and distributed data stores. In this paper we propose a novel way of creating overlays that are both secure and private and a method to bootstrap them using a public overlay. Private overlay nodes use the public overlay's distributed data store to discover each other, and the public overlay's connections to assist with NAT hole punching and as relays providing STUN and TURN NAT traversal techniques. The security framework utilizes groups, which are cr...

  17. Performance of Superposition Coded Broadcast/Unicast Service Overlay System

    Science.gov (United States)

    Yoon, Seokhyun; Kim, Donghee

    The system level performance of a superposition coded broadcast/unicast service overlay system is considered. Cellular network for unicast service only is considered as interference limited system, where increasing the transmission power does not help improve the network throughput especially when the frequency reuse factor is close to 1. In such cases, the amount of power that does not contribute to improving the throughput can be considered as “unused.” This situation motivates us to use the unused power for broadcast services, which can be efficiently provided in OFDM based single frequency networks as in digital multimedia broadcast systems. In this paper, we investigate the performance of such a broadcast/unicast overlay system in which a single frequency broadcast service is superimposed over a unicast cellular service. Alternative service multiplexing using FDM/TDM is also considered for comparison.

  18. Rutting Resistance of Asphalt Overlay with Multilayer Wheel Tracking Test

    Institute of Scientific and Technical Information of China (English)

    LIAO Weidong; CHEN Zheng; WU Shaopeng; MO Liantong; LIU Gang

    2006-01-01

    The rutting resistance of multilayer asphalt overlay was researched by using laboratory wheel tracking test. The effects of loading level and test temperature on rutting resistance of asphalt overlay structure were evaluated by means of multilayer specimens .In comparison with multilayer tests, standard specimens of various layers were also conducted to evaluate the rutting resistance. Experimental results indicated that the test temperature and applied load have a significant effect on rutting resistance of asphalt concrete. Higher test temperature and heavier applied load resulted in higher rut depths. In addition, the mutilayer wheel tracking test has been demonstrated to be a more reasonable solution in evaluation on rutting resistance of asphatt pavement structure beasuse it reflects the cumulative permanent deformation in all of asphalt layers.

  19. CodedStream: live media streaming with overlay coded multicast

    Science.gov (United States)

    Guo, Jiang; Zhu, Ying; Li, Baochun

    2003-12-01

    Multicasting is a natural paradigm for streaming live multimedia to multiple end receivers. Since IP multicast is not widely deployed, many application-layer multicast protocols have been proposed. However, all of these schemes focus on the construction of multicast trees, where a relatively small number of links carry the multicast streaming load, while the capacity of most of the other links in the overlay network remain unused. In this paper, we propose CodedStream, a high-bandwidth live media distribution system based on end-system overlay multicast. In CodedStream, we construct a k-redundant multicast graph (a directed acyclic graph) as the multicast topology, on which network coding is applied to work around bottlenecks. Simulation results have shown that the combination of k-redundant multicast graph and network coding may indeed bring significant benefits with respect to improving the quality of live media at the end receivers.

  20. On-demand Overlay Networks for Large Scientific Data Transfers

    Energy Technology Data Exchange (ETDEWEB)

    Ramakrishnan, Lavanya [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Guok, Chin [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Jackson, Keith [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Kissel, Ezra [Univ. of Delaware, Newark, DE (United States); Swany, D. Martin [Univ. of Delaware, Newark, DE (United States); Agarwal, Deborah [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2009-10-12

    Large scale scientific data transfers are central to scientific processes. Data from large experimental facilities have to be moved to local institutions for analysis or often data needs to be moved between local clusters and large supercomputing centers. In this paper, we propose and evaluate a network overlay architecture to enable highthroughput, on-demand, coordinated data transfers over wide-area networks. Our work leverages Phoebus and On-demand Secure Circuits and AdvanceReservation System (OSCARS) to provide high performance wide-area network connections. OSCARS enables dynamic provisioning of network paths with guaranteed bandwidth and Phoebus enables the coordination and effective utilization of the OSCARS network paths. Our evaluation shows that this approach leads to improved end-to-end data transfer throughput with minimal overheads. The achievedthroughput using our overlay was limited only by the ability of the end hosts to sink the data.

  1. Ion beam mixing of titanium overlayers with hydroxyapaptite substrates

    Energy Technology Data Exchange (ETDEWEB)

    Levine, T.E. [Cornell Univ., Ithaca, NY (United States). Dept. of Materials Science and Engineering; Nastasi, M. [Los Alamos National Lab., NM (United States); Alford, T.L.; Suchicital, C.; Russell, S.; Luptak, K.; Pizziconi, V.; Mayer, J.W. [Arizona State Univ., Tempe, AZ (United States)

    1995-01-01

    The mixing of titanium overlayers with hydroxyapatite (HA) substrates via ion irradiation has been demonstrated. Analysis via secondary ion mass spectroscopy (SIMS) indicates an interfacial broadening of titanium and calcium of the implanted sample compared to that of the unimplanted sample. Attendant to the observed ion beam mixing of titanium into the HA, the oxygen signal of the titanium overlayer increases as a result of ion irradiation. It is supposed that this change is evident of diffusion through the metal layer and possibly from titania formation at the free surface and perovskite formation at the film/substrate interface. This possibility is consistent with thermodynamic predictions. Additionally, the force required to separate the film from the substrate increased as a result of ion irradiation, validating the continued study of ion beam processing of Ti/HA systems towards the improvement of long term fixation of implant devices.

  2. Modeling the dynamical interaction between epidemics on overlay networks

    CERN Document Server

    Marceau, Vincent; Hébert-Dufresne, Laurent; Allard, Antoine; Dubé, Louis J

    2011-01-01

    Epidemics seldom occur as isolated phenomena. Typically, two or more viral agents spread within the same host population and may interact dynamically with each other. We present a general model where two viral agents interact via an immunity mechanism as they propagate simultaneously on two networks connecting the same set of nodes. Exploiting a correspondence between the propagation dynamics and a dynamical process performing progressive network generation, we develop an analytic approach that accurately captures the dynamical interaction between epidemics on overlay networks. The formalism allows for overlay networks with arbitrary joint degree distribution and overlap. To illustrate the versatility of our approach, we consider a hypothetical delayed intervention scenario in which an immunizing agent is disseminated in a host population to hinder the propagation of an undesirable agent (e.g. the spread of preventive information in the context of an emerging infectious disease).

  3. Method of manufacturing iron aluminide by thermomechanical processing of elemental powders

    Energy Technology Data Exchange (ETDEWEB)

    Deevi, S.C.; Lilly, A.C. Jr.; Sikka, V.K.; Hajaligol, M.R.

    2000-03-07

    A powder metallurgical process is dislosed for preparing iron aluminide useful as electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 20 to 32% Al, and optional additions such as {<=}1% Cr, {>=}05% Zr or ZrO{sub 2} stringers extending perpendicular to an exposed surface of the heating element, {<=}2% Ti, {<=}2% Mo, {<=}1% Zr, {<=}1% C, {<=}0.1% B, {<=}30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, {<=}1 % rare earth metal, {<=}1% oxygen, and/or {<=}3% Cu. The process includes forming a mixture of aluminum powder and iron powder, shaping the mixture into an article such as by cold rolling the mixture into a sheet, and sintering the article at a temperature sufficient to react the iron and aluminum powders and form iron aluminide. The sintering can be followed by hot or cold rolling to reduce porosity created during the sintering step and optional annealing steps in a vacuum or inert atmosphere.

  4. Method of manufacturing iron aluminide by thermomechanical processing of elemental powders

    Energy Technology Data Exchange (ETDEWEB)

    Deevi, Seetharama C. (Midlothian, VA); Lilly, Jr., A. Clifton (Chesterfield, VA); Sikka, Vinod K. (Oak Ridge, TN); Hajaligol, Mohammed R. (Richmond, VA)

    2000-01-01

    A powder metallurgical process of preparing iron aluminide useful as electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 20 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.05% Zr or ZrO.sub.2 stringers extending perpendicular to an exposed surface of the heating element, .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Zr, .ltoreq.1% C, .ltoreq.0.1% B, .ltoreq.30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1 % rare earth metal, .ltoreq.1% oxygen, and/or .ltoreq.3% Cu. The process includes forming a mixture of aluminum powder and iron powder, shaping the mixture into an article such as by cold rolling the mixture into a sheet, and sintering the article at a temperature sufficient to react the iron and aluminum powders and form iron aluminide. The sintering can be followed by hot or cold rolling to reduce porosity created during the sintering step and optional annealing steps in a vacuum or inert atmosphere.

  5. Characterization of the alumina film with cerium doped on the iron-aluminide diffusion coating

    Energy Technology Data Exchange (ETDEWEB)

    Zhan, Q., E-mail: zhanqin1983@163.com; Yang, H.G.; Zhao, W.W.; Yuan, X.M.; Hu, Y.

    2013-11-15

    An iron-aluminide layer with a thin alumina film on the top as a composite tritium permeation barrier (TPB) coating was characterized under different oxidation conditions. The TPB coating was prepared initially on a China Low Activation Ferritic-Martensitic (CLAM) steel by a pack cementation aluminizing process and then an alumina film was formed on the surface of this iron-aluminide diffusion layer by an oxidizing process. To modify the properties of the FeAl/Al{sub 2}O{sub 3} composite TPB coatings, the rare earth element (cerium) was introduced as a dopant while oxidizing. Characterization showed that a continuous oxide scale with a thickness of about 300–400 nm was formed on the FeAl diffusion layer. The film was mainly composed of Al{sub 2}O{sub 3} doped with a little CeO{sub 2}. In addition, the concentration of α-Al{sub 2}O{sub 3} increased with elevated temperature while oxidizing. The phase transformation behavior of alumina scale on the surface of an iron-aluminide layer was studied in this paper.

  6. A New Process for Titanium Aluminides Production from TiO2

    Institute of Scientific and Technical Information of China (English)

    A.R.Kamali; H. Razavizadeh; S.M.M. Hadavi

    2007-01-01

    This paper describes a new process for producing titanium aluminides, in particular TiAl, from TiO2 raw material. On the basis of obtained results, the non-completed reaction of TiO2 with Al and Ca in a special reaction vessel results in the production of granulates of titanium aluminides especially Ti3Al and other TiAl phases as the metallic product and Ca12Al14O33 as the non-metallic product. By adding KClO4 in the mixture, a nearly completed reaction can be carried out. The products of this reaction are titanium aluminide particularly TiAl as the metallic part and CaAl4O7 (grossite) as the non-metallic slag part. Both product and slag are produced in a separated form. This process, called KRH-method is described in this article.The scanning electron microscopic microstructure of metallic part of the product shows different phases: the matrix phase is TiAl, where the needle form precipitation is TiAl2 and the plate form precipitation includes TiAl and Ti3Al phases. The microstructure of the remelted metallic part indicates dendritic phase with a lamellar structure comprising of TiAl and Ti3Al phases. The interdendritic phase of TiAl is also seen.

  7. The Effect of Zirconium Addition on the Oxidation Resistance of Aluminide Coatings

    Science.gov (United States)

    Zagula-Yavorska, Maryana; Pytel, Maciej; Romanowska, Jolanta; Sieniawski, Jan

    2015-04-01

    Nickel, Mar M247, and Mar M200 superalloys were coated with zirconium-doped aluminide deposited by the chemical vapor deposition method. All coatings consisted of two layers: an additive one, comprising of the β-NiAl phase and the interdiffusion one. The interdiffusion layer on pure nickel consisted of the γ'-Ni3Al phase and β-NiAl phase on superalloys. Precipitations of zirconium-rich particles were found near the coating's surface and at the interface between the additive and the interdiffusion layer. Zirconium doping of aluminide coating improved the oxidation resistance of aluminide coatings deposited both on the nickel substrate and on the Mar M200 superalloy. Precipitations of ZrO2 embedded by the Al2O3 oxide were formed during oxidation. It seems that the ZrO2 oxide increases adhesion of the Al2O3 oxide to the coating and decreases the propensity of the Al2O3 oxide rumpling and spalling.

  8. Mapping (USPTO) Patent Data using Overlays to Google Maps

    OpenAIRE

    Leydesdorff, Loet; Bornmann, Lutz

    2011-01-01

    A technique is developed using patent information available online (at the US Patent and Trademark Office) for the generation of Google Maps. The overlays indicate both the quantity and quality of patents at the city level. This information is relevant for research questions in technology analysis, innovation studies and evolutionary economics, as well as economic geography. The resulting maps can also be relevant for technological innovation policies and R&D management, because the US market...

  9. Weld Nugget Temperature Control in Thermal Stir Welding

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  10. Perceived effects of coloured overlays on reading material in persons with albinism

    Directory of Open Access Journals (Sweden)

    N. T. Makgaba

    2008-01-01

    Full Text Available Persons with albinism often complain of glare when reading. They may therefore benefit from coloured filter overlays just as they benefit from tinted lenses. The purpose of this study was to assess the effectof coloured overlays on print perception in persons with oculocutaneous albinism (OCA.   Fifty subjects were included in this study, their ages ranged from 12 to 31 years with a mean of 16.12 years (SD = ± 4.56 years.  Following refraction and subsequent compensation for refractive errors, subjective perception of print was examined with the subject looking at the Wilkins® reading rate test chart with and without colored filter overlay/s.  The subjects were asked to respond to questions previously used in a questionnaire by Wilkins (2001. The percentage frequencies of positive (beneficial responses were used to decide whether or not a particular overlay would enhance reading performance.  McNemar’s test was used to establish significant differences between responses to questions without and with overlays. All single overlays gave greater percentages of positive responses (92.0-97.2% than without overlay (85.2%.  The single overlay that provided the highest positive responses was blue (97.2% and the least was purple (92.0%. All double overlays, except grey/grey (82.0% gave greater positive responses than without overlay (85.2%. Aqua/blue gave the greatest positive responses (possible benefits (97.2%, followed by rose/rose (96.8%.  Comparing the responses without overlay with single and double overlays, the difference in responses to the five questions was only significant (p < 0.05 with regard to brightness of the surface. The results suggest that overlays provided a more glare-free reading surface than without an overlay. It was, therefore concluded that the best advantage of the coloured overlays was in glare reduction.  Although this study showed that there were more subjects who preferred single blue and aqua/blue double

  11. Scalable Overlay Multicasting in Mobile Ad Hoc Networks (SOM

    Directory of Open Access Journals (Sweden)

    Pariza Kamboj

    2010-10-01

    Full Text Available Many crucial applications of MANETs like the battlefield, conference and disaster recovery defines the needs for group communications either one-to-many or many-to-many form. Multicast plays an important role in bandwidth scarce multihop mobile ad hoc networks comprise of limited battery power mobile nodes. Multicast protocols in MANETs generate many controls overhead for maintenance of multicast routingstructures due to frequent changes of network topology. Bigger multicast tables for the maintenance of network structures resultsin inefficient consumption of bandwidth of wireless links andbattery power of anemic mobile nodes, which in turn, pose thescalability problems as the network size is scaled up. However,many MANET applications demands scalability from time to time. Multicasting for MANETs, therefore, needs to reduce the state maintenance. As a remedy to these shortcomings, this paper roposes an overlay multicast protocol on application layer. In the proposed protocol titled “Scalable Overlay Multicasting in Mobile Ad Hoc Networks (SOM” the network nodes construct overlay hierarchical framework to reduce the protocols states and constrain their distribution within limited scope. Based on zone around each node, it constructs a virtual structure at application layer mapped with the physical topology at network layer, thus formed two levels of hierarchy. The concept of two level hierarchies reduces the protocol state maintenance and hence supports the vertical scalability. Protocol depends on the location information obtained using a distributed location service, which effectively reduces the overhead for route searching and updating the source based multicast tree.

  12. Ground truth data generation for skull-face overlay.

    Science.gov (United States)

    Ibáñez, O; Cavalli, F; Campomanes-Álvarez, B R; Campomanes-Álvarez, C; Valsecchi, A; Huete, M I

    2015-05-01

    Objective and unbiased validation studies over a significant number of cases are required to get a more solid picture on craniofacial superimposition reliability. It will not be possible to compare the performance of existing and upcoming methods for craniofacial superimposition without a common forensic database available for the research community. Skull-face overlay is a key task within craniofacial superimposition that has a direct influence on the subsequent task devoted to evaluate the skull-face relationships. In this work, we present the procedure to create for the first time such a dataset. We have also created a database with 19 skull-face overlay cases for which we are trying to overcome legal issues that allow us to make it public. The quantitative analysis made in the segmentation and registration stages, together with the visual assessment of the 19 face-to-face overlays, allows us to conclude that the results can be considered as a gold standard. With such a ground truth dataset, a new horizon is opened for the development of new automatic methods whose performance could be now objectively measured and compared against previous and future proposals. Additionally, other uses are expected to be explored to better understand the visual evaluation process of craniofacial relationships in craniofacial identification. It could be very useful also as a starting point for further studies on the prediction of the resulting facial morphology after corrective or reconstructive interventionism in maxillofacial surgery.

  13. Diffusion Barriers to Increase the Oxidative Life of Overlay Coatings

    Science.gov (United States)

    Nesbitt, James A.; Lei, Jih-Fen

    1999-01-01

    Currently, most blades and vanes in the hottest section of aero gas turbine engines require some type of coating for oxidation protection. Newly developed single crystal superalloys have the mechanical potential to operate at increasingly higher component temperatures. However, at these elevated temperatures, coating/substrate interdiffusion can shorten the protective life of the coating. Diffusion barriers between overlay coatings and substrates are being examined to extend the protective life of the coating. A previously- developed finite-difference diffusion model has been modified to predict the oxidative life enhancement due to use of a diffusion barrier. The original diffusion model, designated COSIM, simulates Al diffusion in the coating to the growing oxide scale as well as Al diffusion into the substrate. The COSIM model incorporates an oxide growth and spalling model to provide the rate of Al consumption during cyclic oxidation. Coating failure is predicted when the Al concentration at the coating surface drops to a defined critical level. The modified COSIM model predicts the oxidative life of an overlay coating when a diffusion barrier is present eliminating diffusion of Al from the coating into the substrate. Both the original and the modified diffusion models have been used to predict the effectiveness of a diffusion barrier in extending the protective life of a NiCrAl overlay coating undergoing cyclic oxidation at 1100 C.

  14. Fundamental Laser Welding Process Investigations

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    1998-01-01

    In a number of systematic laboratory investigations the fundamental behavior of the laser welding process was analyzed by the use of normal video (30 Hz), high speed video (100 and 400 Hz) and photo diodes. Sensors were positioned to monitor the welding process from both the top side and the rear...... side of the specimen.Special attention has been given to the dynamic nature of the laser welding process, especially during unstable welding conditions. In one series of experiments, the stability of the process has been varied by changing the gap distance in lap welding. In another series...

  15. Milestones in welding technology

    Science.gov (United States)

    Dolby, Richard E.

    2013-09-01

    Sir Alan's PhD thesis describes his research into cracking during arc welding of armour steels. Throughout his career, he had a strong interest in defects of all types, how they formed in metallic structures and how the larger ones could be detected and sized by non-destructive techniques. He was also vitally concerned with how defects impacted on the engineering integrity of welded structures, particularly the risk of fracture in nuclear plant. This study presents a view of some of the major milestones in global welding technology that took place over the 60 or more years of Sir Alan's career and highlights those where he had a personal and direct involvement.

  16. Numerical simulation of welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær; Thorborg, Jesper

    Aim of project:To analyse and model the transient thermal field from arc welding (SMAW, V-shaped buttweld in 15mm plate) and to some extend the mechanical response due to the thermal field. - To implement this model in a general purpose finite element program such as ABAQUS.The simulation...... stress is also taken into account.Work carried out:With few means it is possible to define a thermal model which describes the thermal field from the welding process in reasonable agreement with reality. Identical results are found with ABAQUS and Rosenthal’s analytical solution of the governing heat...... transfer equation under same conditions. It is relative easy tointroduce boundary conditions such as convection and radiation where not surprisingly the radiation has the greatest influence especially from the high temperature regions in the weld pool and the heat affected zone.Due to the large temperature...

  17. Effects of welding wire composition and welding process on the weld metal toughness of submerged arc welded pipeline steel

    Institute of Scientific and Technical Information of China (English)

    De-liang Ren; Fu-ren Xiao; Peng Tian; Xu Wang; Bo Liao

    2009-01-01

    The effects of alloying elements in welding wires and submerged arc welding process on the microstructures and low-temperature impact toughness of weld metals have been investigated.The results indicate that the optimal contents of alloying elements in welding wires can improve the low-temperature impact toughness of weld metals because the proentectoid ferrite and bainite formations can be suppressed,and the fraction of acicular ferrite increases.However,the contents of alloying elements need to vary along with the welding heat input.With the increase in welding heat input,the contents of alloying elements in welding wires need to be increased accordingly.The microstructures mainly consisting of acicular ferrite can be obtained in weld metals after four-wire submerged arc welding using the wires with a low carbon content and appropriate contents of Mn,Mo,Ti-B,Cu,Ni,and RE,resulting in the high low-temperature impact toughness of weld metals.

  18. Recent Corrosion Research Trends in Weld Joints

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hwan Tae; Kil, Sang Cheol [Korea Institute of Science and Technology Information, Seoul (Korea, Republic of); Hwang, Woon Suk [Inha University, Incheon (Korea, Republic of)

    2007-04-15

    The increasing interest in the corrosion properties of weld joints in the corrosive environment is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency welding process to produce welds. Welding plays an important role in the fabrication of chemical plants, nuclear power plant, ship construction, and this has led to an increasing attention to the corrosion resistant weld joints. This paper covers recent technical trends of welding technologies for corrosion resistance properties including the COMPENDEX DB analysis of welding materials, welding process, and welding fabrications

  19. Infrared-Controlled Welding of Solar Cells

    Science.gov (United States)

    Paulson, R.; Finnell, S. E.; Decker, H. J.; Hodor, J. R.

    1982-01-01

    Proposed apparatus for welding large arrays of solar cells to flexible circuit substrates would sense infrared emission from welding spot. Emission would provide feedback for control of welding heat. Welding platform containing optical fibers moves upward through slots in movable holding fixture to contact solar cells. Fibers pick up infrared radiation from weld area.

  20. Sensor integration for robotic laser welding processes

    NARCIS (Netherlands)

    Iakovou, Dimitrios; Aarts, Ronald; Meijer, Johan

    2005-01-01

    The use of robotic laser welding is increasing among industrial applications, because of its ability to weld objects in three dimensions. Robotic laser welding involves three sub-processes: seam detection and tracking, welding process control, and weld seam inspection. Usually, for each sub-process,

  1. Repair welding process of friction stir welding groove defect

    Institute of Scientific and Technical Information of China (English)

    LIU Hui-jie; ZHANG Hui-jie

    2009-01-01

    The groove defect formed in the friction stir welding dramatically deteriorates weld appearances and mechanical properties of the joints owing to its larger size and penetration. Therefore, the friction stir repair welding was utilized to remove such a groove defect, and the focus was placed on the mechanical properties and microstructural characteristics of the repair joints so as to obtain an optimum repair welding process. The experimental results indicate that the groove defect can be removed by friction stir repair welding, and the offset repair welding process is superior to the symmetrical repair welding process. In the symmetrical repair welding process, a large number of fine cavity defects and an obvious aggregation of hard-brittle phase Al2Cu occur, accordingly the mechanical properties of the repair joint are weakened, and the fracture feature of repair joint is partially brittle and partially plastic. A good-quality repair joint can be obtained by the offset repair welding process, and the repair joint is fractured near the interface between the weld nugget zone and thermal-mechanically affected zone.

  2. Deconvoluting the Friction Stir Weld Process for Optimizing Welds

    Science.gov (United States)

    Schneider, Judy; Nunes, Arthur C.

    2008-01-01

    In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

  3. Effect of weld microstructure on weld properties in A-TIG welding of titanium alloy

    Institute of Scientific and Technical Information of China (English)

    刘凤尧; 杨春利; 林三宝; 吴林; 苏生

    2003-01-01

    Conventional TIG welding is known as its low productivity and limited weld depth in a single pass. Activating TIG welding (A-TIG) can greatly improve the penetration when compared with the conventional TIG welding. The effects of five kinds of activating fluxes with single component (NaF, CaF2, AlF3, NaCl or CaCl2) on penetration, microstructure and weld mechanical properties during the TIG welding of titanium alloy Ti-6Al-4V were studied. Compared with the conventional TIG welding, the experimental results show that the fluxes can greatly improve the penetration at the same welding specifications. This is because of the constriction of anode spots and the change of surface tension grads. Among them the effect of flux NaF is the best in the weld tensile strength, and the effect of flux CaF2 on the weld bend intension is the best. The appearance of inferior crystal grains and the structure of trident crystal grains are the main reasons that the performance of weld with fluoride is improved. These experimental results can be used as an aid for selecting suitable activating flux for titanium alloy.

  4. Effect of chromium on the corrosion resistance of aluminide coatings on nickel and nickel-based substrates

    Energy Technology Data Exchange (ETDEWEB)

    Godlewski, K.; Godlewska, E.

    1987-04-01

    The aluminide and Cr-Al diffusion coatings on nickel and the nickel-based alloy EI 867 obtained by a two-step pack cementation technique were subjected to various corrosion tests consisting of oxidation under thermal cycling conditions as well as isothermal oxidation in the presence of fused Na/sub 2/SO/sub 4/. The presence of chromium in the surface layer of aluminide coatings had a beneficial effect on their resistance to oxidation in that the oxide layer formed was less prone to spallation. This type of coating microstructure also appeared to be advantageous with respect to hot corrosion since pitting, which is typical of the degradation of aluminide coatings, was not observed. It is postulated that the chromium-enriched zone acts as a barrier to the oxidation of refractory metals (molybdenum, tungsten and vanadium) present in somewhat deeper coating layers in the form of carbide or intermetallic phases, thus preventing the onset of catastrophic corrosion.

  5. Fusion Welding Research.

    Science.gov (United States)

    1983-04-30

    of deep surface depresion due to vortex formation is being studied through a mathematical model. I Welding direction (a)e S (b) Figure 27: Schematic...each weldment. Specimens were cleaned in acetone and alcohol to remove grease and * dirt. They were finally cleaned ultrasonically in a detergent

  6. Thermal Stresses in Welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær

    1998-01-01

    Studies of the transient temperature fields and the hereby induced deformations and stressses in a butt-welded mild steel plate modelledrespectively in 2D plane stress state (as well as plane strain state) and in full 3D have been done. The model has been implemented in the generalpurpose FE...

  7. Welding. Student Learning Guide.

    Science.gov (United States)

    Palm Beach County Board of Public Instruction, West Palm Beach, FL.

    This student learning guide contains 30 modules for completing a course in welding. It is designed especially for use in secondary schools in Palm Beach County, Florida. Each module covers one task, and consists of a purpose, performance objective, enabling objectives, learning activities keyed to resources, information sheets, student self-check…

  8. Pack Cementation Aluminide Coatings on Superalloys: Codeposition of Cr and Reactive Elements (RE). Technical Report 1. Chromium and Reactive Element(RE)- Modified Aluminide Diffusion Coatings on Superalloys: Environmental Testing. Technical Report 2

    Science.gov (United States)

    1992-11-01

    Y, or Si) into commercial Ni-base alloy substrates (IN 713LC, Mar - M247 , Ren6 80, Ren6 80H, and Ren6 N4). The growth mechanisms and kinetics for the...34] A RE (Zr,Hf,Y)-doped aluminide coating with low Cr was therefore 17 developed for IN 713LC and Mar - M247 alloys using the "above pack" arrangement...concentrations and ionic conductivity. A Si-modified, Cr-enriched aluminide diffusion coating on Mar - M247 Ni-base alloy substrates was attempted using a

  9. SHADOW: a new welding technique

    Science.gov (United States)

    Kramer, Thorsten; Olowinsky, Alexander M.; Durand, Friedrich

    2002-06-01

    The new welding technique 'SHADOW ' is introduced. SHADOW means the use of a single pulse to generate a quasi continuous weld of several millimeters in length. HET processing time is defined by the pulse duration of the pulsed laser. At present, a state-of-the-art laser is capable of a maximum pulse duration of 20 ms. The variation of the laser power depend on time is a vital capability of the pulsed laser to adapt the energy deposition into the workpiece. Laser beam welds of several watch components were successfully performed. Similar metals like crowns and axes made out of stainless steel have been welded using pulsed laser radiation. Applying a series of about 130 single pulses for the crown-axis combination the total energy accumulates to 19.5 J. The use of the SHADOW welding technique reduces the energy to 2.5 J. While welding dissimilar metals like stainless steel and bras, the SHADOW welding reduces drastically the contamination as well as the distortion. Laser beam welding of copper has a low process reliability due to the high reflection and the high thermal conductivity. SHADOW welds of 3.6 mm length were performed on 250 micrometers thick copper plates with very high reproducibility. As a result, a pilot plant for laser beam welding of copper plates has been set up. The work to be presented has partly been funded by the European Commission in a project under the contract BRPR-CT-0634.

  10. Evaluation of parameters affecting reflection cracking in geogrid-reinforced overlay

    Institute of Scientific and Technical Information of China (English)

    Shahab Fallah; Ali Khodaii

    2015-01-01

    The influence of the most important parameters on the service life of reinforced asphalt overlay with geogrid materials in bending mode was examined by employing the Taguchi method and analysis of variance techniques. The objectives of this experiment was to investigate the effects of grid stiffness, tensile strength, coating type, amount of tack coat, overlay thickness, crack width and stiffnesses of asphalt overlay and existing asphalt concrete on propagation of the reflection cracking. Results indicate that the stiffnesses of cracked layer and overlay are the main significant factors that can directly improve the service life of an overlay against the reflection cracking. Generally, glass grid is more effective in reinforced overlay than polyester grid. Effect of crack width of the existing layer is significant when its magnitude increases from 6 to 9 mm.

  11. OMAN - A Management Architecture for P2P Service Overlay Networks

    OpenAIRE

    Fiorese, Adriano; Simões, Paulo; Boavida, Fernando

    2010-01-01

    International audience; In a world where networking services are increasingly being provided by service overlay networks, management of these services at overlay level is becoming crucially important. This paper presents an architecture for services management in P2P Service Overlay Networks (SON). The architecture, named OMAN, takes into account the formation of the P2P SON comprising several different service providers belonging to several different network domains. It uses P2P mechanisms t...

  12. Ductile film delamination from compliant substrates using hard overlayers

    Science.gov (United States)

    Cordill, M.J.; Marx, V.M.; Kirchlechner, C.

    2014-01-01

    Flexible electronic devices call for copper and gold metal films to adhere well to polymer substrates. Measuring the interfacial adhesion of these material systems is often challenging, requiring the formulation of different techniques and models. Presented here is a strategy to induce well defined areas of delamination to measure the adhesion of copper films on polyimide substrates. The technique utilizes a stressed overlayer and tensile straining to cause buckle formation. The described method allows one to examine the effects of thin adhesion layers used to improve the adhesion of flexible systems. PMID:25641995

  13. Autologous adventitial overlay method reinforces anastomoses in aortic surgery.

    Science.gov (United States)

    Minato, Naoki; Okada, Takayuki; Sumida, Tomohiko; Watanabe, Kenichi; Maruyama, Takahiro; Kusunose, Takashi

    2014-05-01

    In this study, we present an inexpensive and effective method for providing a secure and hemostatic anastomosis using autologous adventitia obtained from a dissected or aneurysmal wall. The resected aortic wall is separated between the adventitia and media, and a soft, 2 × 10-cm adventitial strip is overlaid to cover the anastomotic margin. A graft is sutured to the aortic stump. This autologous adventitial overlay method can inexpensively and strongly reinforce the anastomosis during aortic surgery for dissection or aneurysm and will contribute to anastomotic hemostasis and long-term stability.

  14. Using overlay network architectures for scalable video distribution

    Science.gov (United States)

    Patrikakis, Charalampos Z.; Despotopoulos, Yannis; Fafali, Paraskevi; Cha, Jihun; Kim, Kyuheon

    2004-11-01

    Within the last years, the enormous growth of Internet based communication as well as the rapid increase of available processing power has lead to the widespread use of multimedia streaming as a means to convey information. This work aims at providing an open architecture designed to support scalable streaming to a large number of clients using application layer multicast. The architecture is based on media relay nodes that can be deployed transparently to any existing media distribution scheme, which can support media streamed using the RTP and RTSP protocols. The architecture is based on overlay networks at application level, featuring rate adaptation mechanisms for responding to network congestion.

  15. Opportunistic transmitter selection for selfless overlay cognitive radios

    KAUST Repository

    Shaqfeh, Mohammad

    2013-11-01

    We propose an opportunistic strategy to grant channel access to the primary and secondary transmitters in causal selfless overlay cognitive radios over block-fading channels. The secondary transmitter helps the primary transmitter by relaying the primary messages opportunistically, aided by a buffer to store the primary messages temporarily. The optimal channel-aware transmitter- selection strategy is the solution of the maximization of the average secondary rate under the average primary rate requirement and the buffer stability constraints. Numerical results demonstrate the gains of the proposed opportunistic selection strategy. © 2013 IEEE.

  16. Employing Multicast in P2P Overlay Networks

    Science.gov (United States)

    Kolberg, Mario

    The work on multicast has evolved from bottom IP layer multicast to Application Layer Multicast. While there are issues with the dep-loyment of IP layer multicast, it outperforms Application Layer Multicast. However, the latter has the advantage of an easier dep-loyment. Furthermore, as will be illustrated later in this Chapter, IP layer multicast has the potential to make parallel overlay operations more efficient. Application Layer Multicast is primarily used to send application specific messages/data to a number of nodes.

  17. Dynamics of space welding impact and corresponding safety welding study.

    Science.gov (United States)

    Fragomeni, James M; Nunes, Arthur C

    2004-03-01

    This study was undertaken in order to be sure that no hazard would exist from impingement of hot molten metal particle detachments upon an astronauts space suit during any future electron beam welding exercises or experiments. The conditions under which molten metal detachments might occur in a space welding environment were analyzed. The safety issue is important during welding with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at low earth orbit. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were determined for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. A weld pool detachment parameter for specifying the conditions for metal weld pool detachment by impact was derived and correlated to the experimental results. The experimental results were for the most part consistent with the theoretical analysis and predictions.

  18. Infrared differential interference contrast microscopy for 3D interconnect overlay metrology.

    Science.gov (United States)

    Ku, Yi-sha; Shyu, Deh-Ming; Lin, Yeou-Sung; Cho, Chia-Hung

    2013-08-12

    One of the main challenges for 3D interconnect metrology of bonded wafers is measuring through opaque silicon wafers using conventional optical microscopy. We demonstrate here the use infrared microscopy, enhanced by implementing the differential interference contrast (DIC) technique, to measure the wafer bonding overlay. A pair of two dimensional symmetric overlay marks were processed at both the front and back sides of thinned wafers to evaluate the bonding overlay. A self-developed analysis algorithm and theoretical fitting model was used to map the overlay error between the bonded wafers and the interconnect structures. The measurement accuracy was found to be better than 1.0 micron.

  19. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen

    2016-01-01

    In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced...... residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature failure in the weld components. This paper deals with the influence and impact of welding method on the welding...... induced residual stresses. It is also investigated whether the assumption of residual stresses up to yield strength magnitude are present in welded structures as stated in the design guidelines. The fatigue strength for welded joints is based on this assumption. The two welding methods investigated...

  20. Jointed Holder For Welding Electrodes

    Science.gov (United States)

    Gilbert, Jeffrey L.

    1991-01-01

    Adjustable-angle holder enables use of standard straight electrode with custom-fabricated bent gas cup for welding in difficult-to-reach places. Electrode replaced easily, without removing cup, with aid of tool loosening miniature collet nut on holder. Consumes fewer electrodes for given amount of welding. Angle of holder continuously adjustable to fit angle of gas cup or geometry of part welded. Holder made double-jointed to accommodate gas cup having compound angles.

  1. Viewing Welds By Computer Tomography

    Science.gov (United States)

    Pascua, Antonio G.; Roy, Jagatjit

    1990-01-01

    Computer tomography system used to inspect welds for root penetration. Source illuminates rotating welded part with fan-shaped beam of x rays or gamma rays. Detectors in circular array on opposite side of part intercept beam and convert it into electrical signals. Computer processes signals into image of cross section of weld. Image displayed on video monitor. System offers only nondestructive way to check penetration from outside when inner surfaces inaccessible.

  2. Pulsed ultrasonic stir welding system

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    An ultrasonic stir welding system includes a welding head assembly having a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. During a welding operation, ultrasonic pulses are applied to the rod as it rotates about its longitudinal axis. The ultrasonic pulses are applied in such a way that they propagate parallel to the longitudinal axis of the rod.

  3. Differential scanning calorimetry and reaction kinetics studies of {gamma} + {alpha}{sub 2} Ti aluminide

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, R.K., E-mail: rohitkumar_gupta@vssc.gov.in [Vikram Sarabhai Space Centre, ISRO, Trivandrum 695 022 (India); Pant, Bhanu [Vikram Sarabhai Space Centre, ISRO, Trivandrum 695 022 (India); Agarwala, Vijaya [Indian Institute of Technology Roorkee, Roorkee 247 667 (India); Sinha, P.P. [Vikram Sarabhai Space Centre, ISRO, Trivandrum 695 022 (India)

    2012-12-14

    Reaction synthesis method for titanium aluminide processing consists of an exothermic reaction among alloying elements present and primarily between titanium and aluminium particles at specific temperature range. Study of this reaction helps in understanding the process of aluminide formation. Differential scanning calorimetry (DSC) study is the suitable method to study such reactions. In the present work, five different alloy mixtures based on Ti48Al2Cr2Nb0.1B are prepared and DSC study is carried out. Onset temperature, peak temperature and completion temperature of the major exothermic reaction is analyzed at different heating rates. Further, kinetics of the reaction is studied using Johnson-Mehl-Avrami equation. Activation energy and Avrami parameter are calculated and compared with the reported works on binary alloy. It has been observed that exothermic reaction is triggered by melting of aluminium. Boron assists in increasing the enthalpy of reaction by boride formation. Primary reaction product is found to be TiAl{sub 3}. Activation energy as well as Avrami parameter is found to have marginal variation due to small change in alloying elements in different alloys and due to heating rates in the same alloy. -- Highlights: Black-Right-Pointing-Pointer Reaction kinetics studies of Ti-aluminide alloy powder mixtures carried out. Black-Right-Pointing-Pointer Five compositions studied through non-isothermal differential scanning calorimetry. Black-Right-Pointing-Pointer Effect of minor boron addition and role of Ti particle size is noted. Black-Right-Pointing-Pointer Activation energies using JMA equations are between 169.5 and 192.49 kJ mol{sup -1}.

  4. Mechanisms of defect complex formation and environmental-assisted fracture behavior of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, B.R.; Muratov, L.S.; Kang, B.S.J.; Li, K.Z. [West Virginia Univ., Morgantown, WV (United States)

    1997-12-01

    Iron aluminide has excellent corrosion resistance in high-temperature oxidizing-sulfidizing environments; however, there are problems at room and medium temperature with hydrogen embrittlement as related to exposure to moisture. In this research, a coordinated computational modeling/experimental study of mechanisms related to environmental-assisted fracture behavior of selected iron aluminides is being undertaken. The modeling and the experimental work will connect at the level of coordinated understanding of the mechanisms for hydrogen penetration and for loss of strength and susceptibility to fracture. The focus of the modeling component at this point is on the challenging question of accurately predicting the iron vacancy formation energy in Fe{sub 3}A{ell} and the subsequent tendency, if present, for vacancy clustering. The authors have successfully performed, on an ab initio basis, the first calculation of the vacancy formation energy in Fe{sub 3}A{ell}. These calculations include lattice relaxation effects which are quite large. This has significant implications for vacancy clustering effects with consequences to be explored for hydrogen diffusion. The experimental work at this stage has focused on the relationship of the choice and concentration of additives to the improvement of resistance to hydrogen embrittlement and hence to the fracture behavior. For this reason, comparative crack growth tests of FA-186, FA-187, and FA-189 iron aluminides (all with basic composition of Fe-28A{ell}-5Cr, at % with micro-alloying additives of Zr, C or B) under, air, oxygen, or water environment have been performed. These tests showed that the alloys are susceptible to room temperature hydrogen embrittlement in both B2 and DO{sub 3} conditions. Test results indicated that FA-187, and FA-189 are intrinsically more brittle than FA-186.

  5. Pulsed ultrasonic stir welding method

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    A method of performing ultrasonic stir welding uses a welding head assembly to include a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. In the method, the rod is rotated about its longitudinal axis during a welding operation. During the welding operation, a series of on-off ultrasonic pulses are applied to the rod such that they propagate parallel to the rod's longitudinal axis. At least a pulse rate associated with the on-off ultrasonic pulses is controlled.

  6. Lightweight storage and overlay networks for fault tolerance.

    Energy Technology Data Exchange (ETDEWEB)

    Oldfield, Ron A.

    2010-01-01

    The next generation of capability-class, massively parallel processing (MPP) systems is expected to have hundreds of thousands to millions of processors, In such environments, it is critical to have fault-tolerance mechanisms, including checkpoint/restart, that scale with the size of applications and the percentage of the system on which the applications execute. For application-driven, periodic checkpoint operations, the state-of-the-art does not provide a scalable solution. For example, on today's massive-scale systems that execute applications which consume most of the memory of the employed compute nodes, checkpoint operations generate I/O that consumes nearly 80% of the total I/O usage. Motivated by this observation, this project aims to improve I/O performance for application-directed checkpoints through the use of lightweight storage architectures and overlay networks. Lightweight storage provide direct access to underlying storage devices. Overlay networks provide caching and processing capabilities in the compute-node fabric. The combination has potential to signifcantly reduce I/O overhead for large-scale applications. This report describes our combined efforts to model and understand overheads for application-directed checkpoints, as well as implementation and performance analysis of a checkpoint service that uses available compute nodes as a network cache for checkpoint operations.

  7. Replication in Overlay Networks: A Multi-objective Optimization Approach

    Science.gov (United States)

    Al-Haj Hassan, Osama; Ramaswamy, Lakshmish; Miller, John; Rasheed, Khaled; Canfield, E. Rodney

    Recently, overlay network-based collaborative applications such as instant messaging, content sharing, and Internet telephony are becoming increasingly popular. Many of these applications rely upon data-replication to achieve better performance, scalability, and reliability. However, replication entails various costs such as storage for holding replicas and communication overheads for ensuring replica consistency. While simple rule-of-thumb strategies are popular for managing the cost-benefit tradeoffs of replication, they cannot ensure optimal resource utilization. This paper explores a multi-objective optimization approach for replica management, which is unique in the sense that we view the various factors influencing replication decisions such as access latency, storage costs, and data availability as objectives, and not as constraints. This enables us to search for solutions that yield close to optimal values for these parameters. We propose two novel algorithms, namely multi-objective Evolutionary (MOE) algorithm and multi-objective Randomized Greedy (MORG) algorithm for deciding the number of replicas as well as their placement within the overlay. While MOE yields higher quality solutions, MORG is better in terms of computational efficiency. The paper reports a series of experiments that demonstrate the effectiveness of the proposed algorithms.

  8. Algorithms for Constructing Overlay Networks For Live Streaming

    CERN Document Server

    Andreev, Konstantin; Meyerson, Adam; Saks, Jevan; Sitaraman, Ramesh K

    2011-01-01

    We present a polynomial time approximation algorithm for constructing an overlay multicast network for streaming live media events over the Internet. The class of overlay networks constructed by our algorithm include networks used by Akamai Technologies to deliver live media events to a global audience with high fidelity. We construct networks consisting of three stages of nodes. The nodes in the first stage are the entry points that act as sources for the live streams. Each source forwards each of its streams to one or more nodes in the second stage that are called reflectors. A reflector can split an incoming stream into multiple identical outgoing streams, which are then sent on to nodes in the third and final stage that act as sinks and are located in edge networks near end-users. As the packets in a stream travel from one stage to the next, some of them may be lost. A sink combines the packets from multiple instances of the same stream (by reordering packets and discarding duplicates) to form a single in...

  9. Evaluation of the intrinsic and extrinsic fracture behavior of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Kang, B.S.; Yao, Qizhou; Cooper, B.R. [West Virginia Univ., Morgantown, WV (United States)

    1996-08-01

    Comparative creep crack growth tests of FA-186 and FA-187 iron aluminides under either dry oxygen or air environment showed that both alloys are susceptible to room temperature hydrogen embrittlement. Test results also revealed that FA-187 is intrinsically a more brittle material than FA-186. Atomistic computational modeling is being undertaken to find the preferred geometries, structures and formation energies of iron vacancies and vacancy pairs (Fe-Fe) in FeAl and Fe{sub 3}Al. An indication of vacancy clustering in Fe{sub 3}Al, with consequences for dislocation behavior, may be important for understanding the role of dislocation assisted diffusion in the hydrogen embrittlement mechanism.

  10. Saturated bonds and anomalous electronic transport in transition-metal aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, T.

    2006-05-22

    This thesis deals with the special electronic properties of the transition-metal aluminides. Following quasicrystals and their approximants it is shown that even materials with small elementary cells exhibit the same surprising effects. So among the transition-metal aluminides also semi-metallic and semiconducting compounds exist, although if they consist of classic-metallic components like Fe, Al, or Cr. These properties are furthermore coupled with a deep pseusogap respectively gap in the density of states and strongly covalent bonds. Bonds are described in this thesis by two eseential properties. First by the bond charge and second by the energetic effect of the bond. It results that in the caes of semiconducting transition-metal aluminides both a saturation of certain bonds and a bond-antibond alteration in the Fermi level is present. By the analysis of the near-order in form of the so-calles coordination polyeders it has been succeeded to establish a simple rule for semiconductors, the five-fold coordination for Al. This rule states that aluminium atoms with their three valence electrons are not able to build more than five saturated bonds to their nearest transition-metal neighbours. In excellent agreement with the bond angles predicted theoretically under assumption of equal-type bonds it results that all binary transition-element aluminide semiconductors exhibit for the Al atoms the same near order. Typical values for specific resistances of the studied materials at room temperature lie in the range of some 100 {mu}{omega}cm, which is farly larger than some 10 {mu}{omega}cm as in the case of the unalloyed metals. SUrprising is furthermore a high transport anisotropy with a ratio of the specific resistances up to 3.0. An essential result of this thesis can be seen in the coupling of the properties of the electronic transport and the bond properties. The small conducitivities could be explained by small values in the density of states and a bond

  11. Experimental determination of the critical welding speed in high speed MAG welding

    Institute of Scientific and Technical Information of China (English)

    Hu Zhikun; Wu Chuansong

    2008-01-01

    In high speed MAG welding process, some weld formation defects may be encountered. To get good weld quality, the critical welding speed beyond which humping or undercutting weld bead can occur must be known for different conditions. In this research, high speed MAG welding tests were carried out to check out the effects of different factors on the critical welding speed. Through observing the weld bead profiles and the macrographs of the transverse sections of MAG welds, the occurrence tendency of humping weld was analyzed, and the values of critical welding speed were determined under different levels of welding current or voltage, and the effect of shielding gas compositions on the critical welding speed was also investigated.

  12. Laser Welding Test Results with Gas Atmospheres in Welding Chamber

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang-Young; Hong, Jin-Tae; Ahn, Sung-Ho; Heo, Sung-Ho; Jang, Seo-Yun; Yang, Tae-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    The weld beads of specimens welded under identical conditions in the helium and argon gas were cleaner, more regular, and steadier than those in a vacuum. The penetration depth of the FZ in the vacuum was much deeper than those in the helium and argon gas. To measure the irradiation properties of nuclear fuel in a test reactor, a nuclear fuel test rod instrumented with various sensors must be fabricated with assembly processes. A laser welding system to assemble the nuclear fuel test rod was designed and fabricated to develop various welding technologies of the fuel test rods to joint between a cladding tube and end-caps. It is an air-cooling optical fiber type and its emission modes are a continuous (CW) mode of which the laser generates continuous emission, and pulse (QCW) mode in which the laser internally generates sequences of pulses. We considered the system welding a sample in a chamber that can weld a specimen in a vacuum and inert gas atmosphere, and the chamber was installed on the working plate of the laser welding system. In the chamber, the laser welding process should be conducted to have no defects on the sealing area between a cladding tube and an end-cap.

  13. Gas Metal Arc Welding. Welding Module 5. Instructor's Guide.

    Science.gov (United States)

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching an eight-unit module in gas metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety and testing, gas metal arc…

  14. Gas Tungsten Arc Welding. Welding Module 6. Instructor's Guide.

    Science.gov (United States)

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching a three-unit module in gas tungsten arc welding. The module has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The basic principles involved in gas tungsten arc welding, supplies, and applications are covered. The materials included…

  15. Effects of Fusion Tack Welds on Self-Reacting Friction Stir Welds

    Science.gov (United States)

    Nunes, A. C., Jr.; Pendleton, M. L.; Brooke, S. A.; Russell, C. K.

    2012-01-01

    In order to know whether fusion tack welds would affect the strength of self-reacting friction stir seam welds in 2195-T87 aluminum alloy, the fracture stresses of 144 tensile test coupons cut from 24 welded panels containing segments of friction stir welds were measured. Each of the panels was welded under unique processing conditions. A measure of the effect of the tack welds for each panel was devised. An analysis of the measures of the tack weld effect supported the hypothesis that fusion tack welds do not affect the strength of self-reacting friction stir welds to a 5% level of confidence.

  16. [New welding processes and health effects of welding].

    Science.gov (United States)

    La Vecchia, G Marina; Maestrelli, Piero

    2011-01-01

    This paper describes some of the recent developments in the control technology to enhance capability of Pulse Gas Metal Arc Welding. Friction Stir Welding (FSW) processing has been also considered. FSW is a new solid-state joining technique. Heat generated by friction at the rotating tool softens the material being welded. FSW can be considered a green and energy-efficient technique without deleterious fumes, gas, radiation, and noise. Application of new welding processes is limited and studies on health effects in exposed workers are lacking. Acute and chronic health effects of conventional welding have been described. Metal fume fever and cross-shift decline of lung function are the main acute respiratory effects. Skin and eyes may be affected by heat, electricity and UV radiations. Chronic effects on respiratory system include chronic bronchitis, a benign pneumoconiosis (siderosis), asthma, and a possible increase in the incidence of lung cancer. Pulmonary infections are increased in terms of severity, duration, and frequency among welders.

  17. Modeling Stress-Strain State in Butt-Welded Joints after TIG Welding

    Directory of Open Access Journals (Sweden)

    V. Atroshenko

    2015-09-01

    Full Text Available In this paper mathematical model was developed for definition of thermal-welding cycle influence on welding deformations distribution in flat samples of austenitic steels after TIG welding and developed recommendations to reduce the welding deformation on o the machinery for welding with a copper backing.

  18. Vision-based detection of MAG weld pool

    Institute of Scientific and Technical Information of China (English)

    Gao Jinqiang; Wu Chuansong; Zhang Min; Zhao Yanhua

    2007-01-01

    Weld pool contains significant information about the welding process. The weld pool images of MAG welding are detected by LaserStrobe system. An algorithm for extracting weld pool edge is proposed according to the characteristics of MAG weld pool images. The maximum weld pool length and width are calculated. The measurement data can be used to verify the results of welding process simulation and to provide a good foundation for automatic control of MAG welding process.

  19. Influence of high-strain rate and temperature on the mechanical behavior of Nl-, Fe-, and Ti- based aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Gray, G.T. III

    1996-09-01

    The majority of the strength characterization studies on ordered intermetallics have concentrated on the assessment of strength and work-hardening at conventional strain rates. Although the influence of strain rate on the structure/property relationships of pure nickel, iron, and titanium and a variety of their alloys have been extensively studied, the effect of strain rate on the stress-strain response of Ni-, Fe-, and Ti-based aluminides remains poorly understood. Dynamic constitutive behavior is however relevant to high speed impact performance of these materials such as during foreign object damage in aerospace applications, high-rate forging, and localized deformation behavior during machining. The influence of strain rate, varied between 0.001 and 10{sup 4} s{sup -1}, and temperatures, between 77 & 800K, on the compressive mechanical behavior of Ni{sub 3}A1, NiAl, Fe{sub 3}Al, Fe-40Al-0.1B, Ti-24Al-11Nb, and Ti-48Al-2Cr-2Nb will be presented. In this paper the influence of strain rate on the anomalous temperature dependency of the flow stresses in these aluminides will be reviewed and compared between aluminides. The rate sensitivity and work hardening of each aluminide will be discussed as a function of strain rate and temperature and contrasted to each other and to the values typical for their respective disordered base metals. 66 refs., 16 figs., 2 tabs.

  20. Electronic spectroscopy and electronic structure of the smallest metal clusters: the diatomic 3D transition metal aluminides

    Science.gov (United States)

    Behm, Jane M.; Morse, Michael D.

    1994-06-01

    A systematic study of the electronic spectroscopy, electronic structure, and chemical bonding has been initiated for the 3d series of diatomic transition metal aluminides. This report provides a review of the progress to date, with specific emphasis on AlCa, AlV, AlCr, AlMn, AlCo, AlNi, AlCu, and AlZn.

  1. Effect of hydrogen on the mechanical behaviour of carbon-alloyed Fe3Al-based iron aluminides

    Indian Academy of Sciences (India)

    M Sen; R Balasubramaniam

    2002-06-01

    The effect of hydrogen on the mechanical behaviour of two carbon-alloyed iron aluminides was studied. Weakening of some carbide–metal interfaces in the presence of hydrogen was indicated. The effect of cathodic hydrogen charging on the microstructure has also been addressed.

  2. 用于网格计算的Overlay Network 设计算法的研究%Research on Overlay Network Topology Design Algorithm Used in Grid

    Institute of Scientific and Technical Information of China (English)

    曹怀虎; 余镇危; 潘耘

    2006-01-01

    针对如何提供丰富的通信交互提出了一种基于Overlay Network 的网格架构,设计Overlay Network,给出了一种动态环境中分布式拉格朗日启发式算法DLagrOTDP,计算的结果显示该算法具有更快的适应性.

  3. The effect of post-welding conditions in friction stir welds: From weld simulation to Ductile Failure

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri; Nielsen, Kim Lau; Tutum, Cem Celal

    2012-01-01

    software ANSYS, a thermo-mechanical model is employed to predict the thermally induced stresses and strains during welding, while an in-house finite element code is used to study the plastic flow localization and failure in a subsequent structural analysis. The coupling between the two models is made......The post-welding stress state, strain history and material conditions of friction stir welded joints are often strongly idealized when used in subsequent modeling analyses, typically by neglecting one or more of the features above. But, it is obvious that the conditions after welding do influence...... effect of the post-welding conditions when subjecting a friction stir weld to loading transverse to the weld line. The numerical model of the friction stir welded joint, employs a step-wise modeling approach to combine an in-situ weld simulation with a post-welding failure analysis. Using the commercial...

  4. Questioning the Benefits That Coloured Overlays Can Have for Reading in Students with and without Dyslexia

    Science.gov (United States)

    Henderson, Lisa M.; Tsogka, Natassa; Snowling, Margaret J.

    2013-01-01

    Visual stress (the experience of visual distortions and discomfort during prolonged reading) is frequently identified and alleviated with coloured overlays or lenses. Previous studies have associated visual stress with dyslexia and as a consequence, coloured overlays are widely distributed to children and adults with reading difficulty. However,…

  5. FLUORESCENCE OVERLAY ANTIGEN MAPPING OF THE EPIDERMAL BASEMENT-MEMBRANE ZONE .1. GEOMETRIC ERRORS

    NARCIS (Netherlands)

    BRUINS, S; DEJONG, MCJM; HEERES, K; WILKINSON, MHF; JONKMAN, MF; VANDERMEER, JB

    1994-01-01

    To identify in tissue sections the relative positions of antigen distributions close to the resolving power of the microscope, we have developed the fluorescence overlay antigen mapping (FOAM) procedure. As this technique makes high demands on the geometric fidelity of the overlay image, it is essen

  6. Viral concentration determination through plaque assays: using traditional and novel overlay systems.

    Science.gov (United States)

    Baer, Alan; Kehn-Hall, Kylene

    2014-11-04

    Plaque assays remain one of the most accurate methods for the direct quantification of infectious virons and antiviral substances through the counting of discrete plaques (infectious units and cellular dead zones) in cell culture. Here we demonstrate how to perform a basic plaque assay, and how differing overlays and techniques can affect plaque formation and production. Typically solid or semisolid overlay substrates, such as agarose or carboxymethyl cellulose, have been used to restrict viral spread, preventing indiscriminate infection through the liquid growth medium. Immobilized overlays restrict cellular infection to the immediately surrounding monolayer, allowing the formation of discrete countable foci and subsequent plaque formation. To overcome the difficulties inherent in using traditional overlays, a novel liquid overlay utilizing microcrystalline cellulose and carboxymethyl cellulose sodium has been increasingly used as a replacement in the standard plaque assay. Liquid overlay plaque assays can be readily performed in either standard 6 or 12 well plate formats as per traditional techniques and require no special equipment. Due to its liquid state and subsequent ease of application and removal, microculture plate formats may alternatively be utilized as a rapid, accurate and high throughput alternative to larger scale viral titrations. Use of a non heated viscous liquid polymer offers the opportunity to streamline work, conserves reagents, incubator space, and increases operational safety when used in traditional or high containment labs as no reagent heating or glassware are required. Liquid overlays may also prove more sensitive than traditional overlays for certain heat labile viruses.

  7. Live 3D image overlay for arterial duct closure with Amplatzer Duct Occluder II additional size.

    Science.gov (United States)

    Goreczny, Sebstian; Morgan, Gareth J; Dryzek, Pawel

    2016-03-01

    Despite several reports describing echocardiography for the guidance of ductal closure, two-dimensional angiography remains the mainstay imaging tool; three-dimensional rotational angiography has the potential to overcome some of the drawbacks of standard angiography, and reconstructed image overlay provides reliable guidance for device placement. We describe arterial duct closure solely from venous approach guided by live three-dimensional image overlay.

  8. A cortical locus for anisotropic overlay suppression of stimuli presented at fixation.

    Science.gov (United States)

    Hansen, Bruce C; Richard, Bruno; Andres, Kristin; Johnson, Aaron P; Thompson, Benjamin; Essock, Edward A

    2015-01-01

    Human contrast sensitivity for narrowband Gabor targets is suppressed when superimposed on narrowband masks of the same spatial frequency and orientation (referred to as overlay suppression), with suppression being broadly tuned to orientation and spatial frequency. Numerous behavioral and neurophysiological experiments have suggested that overlay suppression originates from the initial lateral geniculate nucleus (LGN) inputs to V1, which is consistent with the broad tuning typically reported for overlay suppression. However, recent reports have shown narrowly tuned anisotropic overlay suppression when narrowband targets are masked by broadband noise. Consequently, researchers have argued for an additional form of overlay suppression that involves cortical contrast gain control processes. The current study sought to further explore this notion behaviorally using narrowband and broadband masks, along with a computational neural simulation of the hypothesized underlying gain control processes in cortex. Additionally, we employed transcranial direct current stimulation (tDCS) in order to test whether cortical processes are involved in driving narrowly tuned anisotropic suppression. The behavioral results yielded anisotropic overlay suppression for both broadband and narrowband masks and could be replicated with our computational neural simulation of anisotropic gain control. Further, the anisotropic form of overlay suppression could be directly modulated by tDCS, which would not be expected if the suppression was primarily subcortical in origin. Altogether, the results of the current study provide further evidence in support of an additional overlay suppression process that originates in cortex and show that this form of suppression is also observable with narrowband masks.

  9. Plasticity Theory of Fillet Welds

    DEFF Research Database (Denmark)

    Hansen, Thomas

    2005-01-01

    This paper deals with simple methods for calculation of fillet welds based on the theory of plasticity. In developing the solutions the lower-bound theorem is used. The welding material and parts of the base material are subdivided into triangular regions with homogeneous stress fields; thereby...

  10. Pack Aluminide Coatings Formed at 650℃ for Enhancing Oxidation Resistance of Low Alloy Steels

    Institute of Scientific and Technical Information of China (English)

    Z.D.Xiang; S.R.Rose; P.K.Datta

    2004-01-01

    This study aims to investigate the feasibility of forming iron aluminide coatings on a commercial 9Cr-1Mo (wt.%) alloy steel by pack cementation at 650℃ in an attempt to improve its high temperature oxidation resistance. Pack powders containing Al, Al2O3 and a series of halide salts were used to carry out the coating deposition experiments, which enabled identification of the most suitable activator for the pack aluminising process at the intended temperature. The effect of pack aluminium content on the growth kinetics and microstructure of the coatings was then studied by keeping deposition conditions and pack activator content constant while increasing the pack aluminium content from 1.4 wt.% to 6 wt.%. X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) techniques were used to analyse the phases and microstructures of the coatings formed and to determine depth profiles of coating elements in the coating layer. Oxidation resistance of the coating was studied at 650 ~C in air by intermittent weight measurement at room temperature. It was observed that the coating could substantially enhance the oxidation resistance of the steel under these testing conditions, which was attributed to the capability of the iron aluminide phases to form alumina scale on the coating surface through preferential A1 oxidation.

  11. Formation and Characterization of Titanium Modified Aluminide Coatings on IN738LC

    Institute of Scientific and Technical Information of China (English)

    Mohammad Moradi; Fakhreddin Ashrafizadeh

    2004-01-01

    Up to now, the aluminide coatings used to protect industrial components at high temperature and corrosive environments have been modified by Pt, Cr, Si and Ni. In this investigation, aluminide coatings were modified by titanium and the microstructural feature and formation mechanism were evaluated. The coatings were formed on a Ni-based superalloy(IN738LC) by a two stage process including titanizing at first and aluminizing thereafter. Pack cementation titanizing performed at temperatures 950℃ and 1050℃ in several mixtures of Ti, Al2O3 and NH4Cl. At the second stage,aluminum diffused into surface of the specimens by an industrial aluminizing process known as Elcoatl01(4 hrs at 1050℃C). The modified coatings were characterized by means of standard optical microscopy, scanning electron microscopy,energy dispersive spectroscopy and X-Ray diffraction methods. The results show that Ti in the coatings is mainly present in the form of TiNi and Al67CrsTi25. Titanium modified coatings grew with a mechanism similar to simple aluminizing; this includes inward diffusion of Al from the pack to the substrate and then outward diffusion of Ni from the substrate to the coating. The advantages and characteristics of this two-stage modified coating is discussed and the process parameters are proposed to obtain a coating of optimum microstructure.

  12. Development of high toughness, high strength aluminide-bonded carbide ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Becher, P.F.; Plucknett, K.P.; Tiegs, T.N. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Cemented carbides are widely used in applications where resistance to abrasion and wear are important, particularly in combination with high strength and stiffness. In the present case, ductile aluminides have been used as a binder phase to fabricate dense carbide cermets by either sintering of mixed powders or a melt-infiltration sintering process. The choice of an aluminide binder was based on the exceptional high temperature strength and chemical stability exhibited by these alloys. For example, TiC-based composites with a Ni{sub 3}Al binder phase exhibit improved oxidation resistance, Young`s moduli > 375 GPa, high fracture strengths (> 1 GPa) that are retained to {ge} 900{degrees}C, and fracture toughness values of 10 to 15 MPa{radical}m, identical to that measured in commercial cobalt-bonded WC with the same test method. The thermal diffusivity values at 200{degrees}C for these composites are {approximately} 0.070 to 0.075 cm{sup 2}/s while the thermal expansion coefficients rise with Ni3Al content from {approximately} 8 to {approximately}11 x 10{sup {minus}6}/{degrees}C over the range of 8 to 40 vol. % Ni{sub 3}Al. The oxidation and acidic corrosion resistances are quite promising as well. Finally, these materials also exhibit good electrical conductivity allowing them to be sectioned and shaped by electrical discharge machining (EDM) processes.

  13. Formation of alumina-aluminide coatings on ferritic-martensitic T91 steel

    Directory of Open Access Journals (Sweden)

    Choudhary R.K.

    2014-01-01

    Full Text Available In this work, alumina-aluminide coatings were formed on ferritic-martensitic T91 steel substrate. First, coatings of aluminum were deposited electrochemically on T91 steel in a room temperature AlCl3-1-ethyl-3-methyl imidazolium chloride ionic liquid, then the obtained coating was subjected to a two stage heat treatment procedure consisting of prolonged heat treatment of the sample in vacuum at 300 ○C followed by oxidative heat treatment in air at 650 ○C for 16 hours. X-ray diffraction measurement of the oxidatively heat treated samples indicated formation of Fe-Al and Cr-Al intermetallics and presence of amorphous alumina. Energy dispersive X-ray spectroscopy measurement confirmed 50 wt- % O in the oxidized coating. Microscratch adhesion test conducted on alumina-aluminide coating formed on T91 steel substrate showed no major adhesive detachment up to 20 N loads. However, adhesive failure was observed at a few discrete points on the coating along the scratch track.

  14. High temperature performance of nickel aluminide castings for furnace fixtures and components

    Energy Technology Data Exchange (ETDEWEB)

    Orth, J.E. [United Defense, Anniston, AL (United States); Sikka, V.K. [Oak Ridge National Lab., TN (United States)

    1996-10-01

    Materials are often the key to technological advancement. To remain competitive and create new markets, modern heat treating industries must utilize these technological advances to increase production and process efficiencies. These challenges are frequently met by increasing process temperatures and minimizing down time for maintenance and unscheduled repairs. This requirement has frequently been a challenge in the past since an increase in the process temperature typically results in a decrease in the life of the furnace fixtures and components. Nickel aluminide intermetallic alloys, based on the Ni{sub 3}Al composition and structure, are a new class of materials for use in the heat treating industries. These alloys provide excellent strength at elevated temperatures combined with very good resistance to carburization (in reducing and oxidizing environments) and high temperature oxidation. The mechanical and physical properties of cast nickel aluminide alloys are presented and compared to other commercially available cast and wrought heat resistant alloys. The advances in the development of these alloys are also discussed.

  15. Microstructural Study on Oxidation Resistance of Nonmodified and Platinum Modified Aluminide Coating

    Science.gov (United States)

    Zagula-Yavorska, Maryana; Sieniawski, Jan

    2014-03-01

    Platinum electroplating layers (3 and 7 μm thick) were deposited on the surface of the Inconel 713 LC, CMSX 4, and Inconel 625 Ni-base superalloys. Diffusion treatment at 1050°C for 2 h under argon atmosphere was performed after electroplating. Diffusion treated samples were aluminized according to the low activity CVD process at 1050°C for 8 h. The nonmodified aluminide coatings consist of NiAl phase. Platinum modification let to obtain the (Ni,Pt)Al phase in coatings. The coated samples were subjected to cyclic oxidation testing at 1100°C. It was discovered that increase of the platinum electroplating thickness from 3 to 7 μm provides the improvement of oxidation resistance of aluminide coatings. Increase of the platinum thickness causes decreases in weight change and decreases in parabolic constant during oxidation. The platinum provides the pure Al2O3 oxide formation, slow growth oxide layer, and delay the oxide spalling during heating-cooling thermal cycles.

  16. Pack Aluminide Coatings Formed at 650 ℃ for Enhancing Oxidation Resistance of Low Alloy Steels

    Institute of Scientific and Technical Information of China (English)

    Z. D. Xiang; S. R. Rose; P. K. Datta

    2004-01-01

    This study aims to investigate the feasibility of forming iron aluminide coatings on a commercial 9Cr-lMo (wt.%)alloy steel by pack cementation at 650 ℃ in an attempt to improve its high temperature oxidation resistance. Pack powders containing Al, Al2O3 and a series of halide salts were used to carry out the coating deposition experiments, which enabled identification of the most suitable activator for the pack aluminising process at the intended temperature. The effect of pack aluminium content on the growth kinetics and microstructure of the coatings was then studied by keeping deposition conditions and pack activator content constant while increasing the pack aluminium content from 1.4 wt.% to 6 wt.%. X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) techniques were used to analyse the phases and microstructures of the coatings formed and to determine depth profiles of coating elements in the coating layer. Oxidation resistance of the coating was studied at 650 ℃ in air by intermittent weight measurement at room temperature. It was observed that the coating could substantially enhance the oxidation resistance of the steel under these testing conditions, which was attributed to the capability of the iron aluminide phases to form alumina scale on the coating surface through preferential Al oxidation.

  17. Friction Stir Welding of Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    FU Zhi-hong; HE Di-qiu; WANG Hong

    2004-01-01

    Friction stir welding(FSW), a new solid-state welding technology invited in the early 1990s,enables us weld aluminum alloys and titanium alloys etc. The processing of FSW, the microstructure in FSW alloysand the factors influencing weld quality are introduced. The complex factors affecting the properties are researched.

  18. Image Control In Automatic Welding Vision System

    Science.gov (United States)

    Richardson, Richard W.

    1988-01-01

    Orientation and brightness varied to suit welding conditions. Commands from vision-system computer drive servomotors on iris and Dove prism, providing proper light level and image orientation. Optical-fiber bundle carries view of weld area as viewed along axis of welding electrode. Image processing described in companion article, "Processing Welding Images for Robot Control" (MFS-26036).

  19. 29 CFR 1910.255 - Resistance welding.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 5 2010-07-01 2010-07-01 false Resistance welding. 1910.255 Section 1910.255 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Welding, Cutting and Brazing § 1910.255 Resistance welding. (a.... Ignitron tubes used in resistance welding equipment shall be equipped with a thermal protection switch....

  20. 49 CFR 179.300-9 - Welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.300-9 Section 179.300-9... Specifications for Multi-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-9 Welding. (a) Longitudinal... fusion welded on class DOT-110A tanks. Welding procedures, welders and fabricators must be approved...

  1. METHOD AND SYSTEM FOR LASER WELDING

    DEFF Research Database (Denmark)

    2008-01-01

    The invention relates to laser welding of at least two adjacent, abutting or overlapping work pieces in a welding direction using multiple laser beams guided to a welding region, wherein at least two of the multiple laser beams are coupled into the welding region so as to form a melt and at least...

  2. Fundamentals of overlay measurement and inspection using scanning electron-microscope

    Science.gov (United States)

    Kato, T.; Okagawa, Y.; Inoue, O.; Arai, K.; Yamaguchi, S.

    2013-04-01

    Scanning electron-microscope (SEM) has been successfully applied to CD measurement as promising tools for qualifying and controlling quality of semiconductor devices in in-line manufacturing process since 1985. Furthermore SEM is proposed to be applied to in-die overlay monitor in the local area which is too small to be measured by optical overlay measurement tools any more, when the overlay control limit is going to be stringent and have un-ignorable dependence on device pattern layout, in-die location, and singular locations in wafer edge, etc. In this paper, we proposed new overlay measurement and inspection system to make an effective use of in-line SEM image, in consideration of trade-off between measurement uncertainty and measurement pattern density in each SEM conditions. In parallel, we make it clear that the best hybrid overlay metrology is in considering each tool's technology portfolio.

  3. Analysis of an Orthotropic Deck Stiffened with a Cement-Based Overlay

    DEFF Research Database (Denmark)

    Walter, Rasmus; Olesen, John Forbes; Stang, Henrik;

    2007-01-01

    Over the past years, with increasing traffic volumes and higher wheel loads, fatigue damage in steel parts of typical orthotropic steel bridge decks has been experienced on heavily trafficked routes. A demand exists to find a durable system to increase the fatigue safety of orthotropic steel bridge...... decks. A solution might be to enhance the stiffness of the traditional orthotropic bridge deck by using a cement-based overlay. In this paper, an orthotropic steel bridge deck stiffened with a cement-based overlay is analyzed. The analysis is based on nonlinear fracture mechanics, and utilizes...... the finite-element method. The stiffness of the steel deck reinforced with an overlay depends highly on the composite action. The composite action is closely related to cracking of the overlay and interfacial cracking between the overlay and underlying steel plate (debonding). As an example, a real size...

  4. Effect of PCC Joint Skew on Reflective Cracking in HMA Overlays

    CERN Document Server

    Ghauch, By Ziad G

    2011-01-01

    Reflective cracking is a relatively premature distress that occurs in HMA materials overlaying cracked and jointed underlying pavements. The high concentration of stresses and strains in the vicinity of the discontinuity of the old pavement causes the cracks to reflect into the newly placed HMA overlay. While it is a common practice to use skewed transverse joints in rigid pavements to improve the latter's performance, the impact of such a practice on the cracking of a potential HMA overlay has not been examined so far. In this context, this study investigates the effect of using skewed transverse joints in rigid pavements on reflective cracking development in the HMA overlay. Advanced three-dimensional Finite Element models including viscoelastic material properties for the HMA overlay, 3D beam modeling of dowel bars, non-uniform tire-pavement contact stresses, friction interfaces, and infinite boundary elements were constructed for both normal and skewed transverse joints using ABAQUS v-6.11. The potential ...

  5. Strain Response of Hot-Mix Asphalt Overlays for Bottom-Up Reflective Cracking

    CERN Document Server

    Ghauch, Ziad G

    2011-01-01

    This paper examines the strain response of typical HMA overlays above jointed PCC slabs prone to bottom-up reflective cracking. The occurrence of reflective cracking under the combined effect of traffic and environmental loading significantly reduces the design life of the HMA overlays and can lead to its premature failure. In this context, viscoelastic material properties combined with cyclic vehicle loadings and pavement temperature distribution were implemented in a series of FE models in order to study the evolution of horizontal tensile and shear strains at the bottom of the HMA overlay. The effect of several design parameters, such as subbase and subgrade moduli, vehicle speed, overlay thickness, and temperature condition, on the horizontal and shear strain response was investigated. Results obtained show that the rate of horizontal and shear strain increase at the bottom of the HMA overlay drop with higher vehicle speed, higher subgrade modulus, and higher subbase modulus. Moreover, the rate of horizon...

  6. Reduction of Biomechanical and Welding Fume Exposures in Stud Welding.

    Science.gov (United States)

    Fethke, Nathan B; Peters, Thomas M; Leonard, Stephanie; Metwali, Mahmoud; Mudunkotuwa, Imali A

    2016-04-01

    The welding of shear stud connectors to structural steel in construction requires a prolonged stooped posture that exposes ironworkers to biomechanical and welding fume hazards. In this study, biomechanical and welding fume exposures during stud welding using conventional methods were compared to exposures associated with use of a prototype system that allowed participants to weld from an upright position. The effect of base material (i.e. bare structural beam versus galvanized decking) on welding fume concentration (particle number and mass), particle size distribution, and particle composition was also explored. Thirty participants completed a series of stud welding simulations in a local apprenticeship training facility. Use of the upright system was associated with substantial reductions in trunk inclination and the activity levels of several muscle groups. Inhalable mass concentrations of welding fume (averaged over ~18 min) when using conventional methods were high (18.2 mg m(-3) for bare beam; 65.7 mg m(-3) for through deck), with estimated mass concentrations of iron (7.8 mg m(-3) for bare beam; 15.8 mg m(-3) for through deck), zinc (0.2 mg m(-3) for bare beam; 15.8 mg m(-3) for through deck), and manganese (0.9 mg m(-3) for bare beam; 1.5 mg m(-3) for through deck) often exceeding the American Conference of Governmental Industrial Hygienists Threshold Limit Values (TLVs). Number and mass concentrations were substantially reduced when using the upright system, although the total inhalable mass concentration remained above the TLV when welding through decking. The average diameters of the welding fume particles for both bare beam (31±17 nm) through deck conditions (34±34 nm) and the chemical composition of the particles indicated the presence of metallic nanoparticles. Stud welding exposes ironworkers to potentially high levels of biomechanical loading (primarily to the low back) and welding fume. The upright system used in this study improved exposure

  7. Ubiquitous map-image access through wireless overlay networks

    Science.gov (United States)

    Cai, Jianfei; Huang, Haijie; Ni, Zefeng; Chen, Chang Wen

    2004-10-01

    With the availability of various wireless link-layer technologies, such as Bluetooth, WLAN and GPRS, in one wireless device, ubiquitous communications can be realized through managing vertical handoff in the environment of wireless overlay networks. In this paper, we propose a vertical handoff management system based on mobile IPv6, which can automatically manage the multiple network interfaces on the mobile device, and make decisions on network interface selection according to the current situation. Moreover, we apply our proposed vertical handoff management with JPEG-2000 codec to the wireless application of map image access. The developed system is able to provide seamless communications, as well as fast retrieve any interested map region with any block size, in different resolutions and different color representations directly from the compressed bitstream.

  8. Complete Imageless solution for overlay front-end manufacturing

    Science.gov (United States)

    Herisson, David; LeCacheux, Virginie; Touchet, Mathieu; Vachellerie, Vincent; Lecarpentier, Laurent; Felten, Franck; Polli, Marco

    2005-09-01

    Imageless option of KLA-Tencor RDM system (Recipe Data Management) is a new method of recipe creation, using only the mask design to define alignment target and measurement parameters. This technique is potentially the easiest tool to improve recipe management of a large amount of products in logic fab. Overlay recipes are created without wafer, by using a synthetic image (copy of gds mask file) for alignment pattern and target design like shape (frame in frame) and size for the measurement. A complete gauge study on critical CMOS 90nm Gate level has been conducted to evaluate reliability and robustness of the imageless recipe. We show that Imageless limits drastically the number of templates used for recipe creation, and improves or maintains measurement capability compare to manual recipe creation (operator dependant). Imageless appears to be a suitable solution for high volume manufacturing, as shown by the results obtained on production lots.

  9. Performance Analysis of Vertical Handover Strategy for Heterogeneous Overlay Network

    Institute of Scientific and Technical Information of China (English)

    BINGHongyan; HEChen; JIANGLingge

    2004-01-01

    Future wireless networks are envisioned to integrate cellular network and hot spots (e.g. ultrawideband network, UWB) in virtue of the individual coverage and capacity complementary characteristics. In this heterogeneous overlay network, seamless Vertical handover (VHO) is one of the important issues because users expect to be provided with continuous service at anytime, anywhere. This paper presents an analytical vertical handover initiation model based on Received signal strength(RSS) criterion and network blocking probability criterion. Meanwhile, the handover performance criteria of interest are: the handover probability and call-dropping probability. The analytical formulas are derived in details and the handover performance is evaluated by computer simulations. The simulation results show that our model can give improved performance compared with vertical HO algorithm only based on RSS criterion and can perform well when UWB hot spot is in heavy network load.

  10. Overlay removable denture for treatment of worn teeth.

    Science.gov (United States)

    Beyth, Nurit; Tamari, Israel; Buller Sharon, Anat

    2014-01-01

    Rehabilitation of partially edentulous patients with excessively worn dentitions can be challenging. Factors including medical history as well as the cost of the treatment and patient wishes for simpler approaches must be considered. This manuscript describes the use of an overlay partial denture to treat patients with excessive wear of the maxillary teeth. We describe a technique to restore severely worn teeth using heat-cured acrylic as part of a partial or full denture. Minimal preparations of the teeth are required, and the restoration provides protection from further wear, and stabilizes the occlusion. This solution was functionally and esthetically suitable to the patients. The technique can be used in medically complex patients where extractions are contraindicated, such as post radiation therapy or bisphosphonate treatment.

  11. Overlay cognitive radio systems with adaptive two-way relaying

    KAUST Repository

    Hyadi, Amal

    2013-12-01

    In this paper, we propose a spectrum sharing mechanism with a two-phase two-way relaying protocol for an overlay cognitive network. The system comprises two primary users (PUs) and two secondary users (SUs). One of the SUs acts as a relay for the PUs and gains spectrum sharing as long as he respects outage probability constraints of the primary system. Moreover, we consider that the relaying node performs an optimal power allocation scheme that minimizes the outage performance of the secondary receiver. Closed form expressions for the outage probability are derived for the cases of Decode-and-Forward (DF), Amplify-and-Forward (AF), and adaptive relaying. Numerical simulations are presented to illustrate and compare the obtained results. © 2013 IEEE.

  12. Friction stir welding of copper alloys

    Institute of Scientific and Technical Information of China (English)

    Liu Shuhua; Liu Meng; Wang Deqing; Xu Zhenyue

    2007-01-01

    Copper plates,brass plates and copper/brass plates were friction stir welded with various parameters. Experimental results show that the microstructure of the weld is characterized by its much finer grains as contrasted with the coarse grains of parent materials and the heat-affected zones are very narrow. The microhardness of the copper weld is a little higher than that of parent plate. The microhardness of brass weld is about 25% higher than that of parent material. The tensile strength of copper joints increases with increasing welding speed in the test range. The range of parameters to obtain good welds for copper is much wider than that for brass. When different materials were welded, the position of copper plate before welding affected the quality of FSW joints. If the copper plate was put on the advancing side of weld, the good quality of weld could be got under proper parameters.

  13. Spot Welding Parameter Optimization to Improve Weld Characteristics for Dissimilar Metals

    Directory of Open Access Journals (Sweden)

    Aravinthan Arumugam

    2015-01-01

    Full Text Available Abstract Resistance spot welding is a process which is widely used in the automotive industry to join steel parts of various thicknesses and types. The current practice in the automotive industry in determining the welding schedule which will be used in the welding process is based on welding table or experiences. This however may not be the optimum welding schedule that will give the best spot weld quality. This work concentrates on the parameter optimization when spot welding steels with dissimilar thickness and type using Grey Based Taguchi Method. The experimentation in this work used a L9 orthogonal array with three factors with each factor having three levels. The three factors used are welding current weld time and electrode force. The three weld characteristics that were optimized are weld strength weld nugget diameter and weld indentation. The analysis of variance ANOVA that was carried out showed that welding current gave the most significant contribution in the optimum welding schedule. The comparison test that was carried out to compare the current welding schedule and the optimum welding schedule showed distinct improvement in the increase of weld diameter and weld strengthas well as decrease in electrode indentation.

  14. DETECTION AND ANALYSIS OF WELD POOL SHAPE FOR CO2 SHORT CIRCUITING ARC WELDING

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A general industrial CCD(ICCD) camera is redesigned to detect the weld pool without arc at the period of short circuiting,so that the interference of arc and spatter during CO2 short circuiting arc welding is eliminated. Through the analysis of weld pool image, both size parameters (such as weld pool area A, weld pool length L1, L2 and weld pool breadth b) and contour parameters (bi which describe the curves of weld pool boundany) ,which could indicate the shape features of weld pool, had been defined to express weld pool information quantitatively. The investigation of the relationships between weld pool shape parameters and welding process parameters may be beneficial to the quality control of CO2 welding.

  15. Weld Metal Cooling Rate Indicator System.

    Science.gov (United States)

    rate of change of weld temperature at the predetermined weld temperature. A range of...provided so that the rate of change of weld temperatures at the predetermined weld temperature can be compared with this range. A device is then provided...which is responsive to the comparing information for indicating whether the rate of change of weld temperature is within, above, or below the range

  16. Versatile Friction Stir Welding/Friction Plug Welding System

    Science.gov (United States)

    Carter, Robert

    2006-01-01

    A proposed system of tooling, machinery, and control equipment would be capable of performing any of several friction stir welding (FSW) and friction plug welding (FPW) operations. These operations would include the following: Basic FSW; FSW with automated manipulation of the length of the pin tool in real time [the so-called auto-adjustable pin-tool (APT) capability]; Self-reacting FSW (SRFSW); SR-FSW with APT capability and/or real-time adjustment of the distance between the front and back shoulders; and Friction plug welding (FPW) [more specifically, friction push plug welding] or friction pull plug welding (FPPW) to close out the keyhole of, or to repair, an FSW or SR-FSW weld. Prior FSW and FPW systems have been capable of performing one or two of these operations, but none has thus far been capable of performing all of them. The proposed system would include a common tool that would have APT capability for both basic FSW and SR-FSW. Such a tool was described in Tool for Two Types of Friction Stir Welding (MFS- 31647-1), NASA Tech Briefs, Vol. 30, No. 10 (October 2006), page 70. Going beyond what was reported in the cited previous article, the common tool could be used in conjunction with a plug welding head to perform FPW or FPPW. Alternatively, the plug welding head could be integrated, along with the common tool, into a FSW head that would be capable of all of the aforementioned FSW and FPW operations. Any FSW or FPW operation could be performed under any combination of position and/or force control.

  17. Rheology of welding: Field constraints

    Science.gov (United States)

    Russell, K.; Quane, S.

    2003-04-01

    Pyroclastic deposits emplaced at high temperature and having sufficient thickness become welded via sintering, compaction and flattening of hot glassy particles. The welding process is attended by pronounced changes in the physical properties of the deposit and welding intensity can be tracked by measuring the density, porosity, fabric or strength of samples. Ultimately, the intensity of welding reflects the aggregate effects of load and residence time at temperatures above the glass transition temperature (Tg). This results in welding intensity varying with stratigraphic depth; vertical sections through welded ignimbrite deposits commonly show maximum (e.g., density) or minimum (porosity) values in physical properties in the lower half (30--40% above the base) of the unit. Here we explore the extent to which these data, serving as proxies for strain, can be used constrain the rheological properties of the pyroclastic deposit during the welding process. Our data include measurements of density, porosity, fabric and rock strength as a function of stratigraphic position for 4 sections through the Bandelier tuff, New Mexico. These profiles record changes in physical properties and, thus, map the cumulative strain associated with welding as a function of depth (load). We have used simple conductive heat transfer models to estimate cooling curves for each sample. Essentially, these curves provide the residence time within the "welding window" for each sample. The curves are dependent on sample position, thickness of ignimbrite, emplacement temperature and the glass transition temperature of the material. The unknowns in the problem are a number of physical constants in a generalized power-law relationship between strain-rate (ɛ') and stress (σ) for steady-state creep at constant load: ɛ' = A σ^n e[-Q/R T]. Specifically, we adopt an inverse-model approach whereby the observations on the natural material are used to constrain the pre-exponential constant (A), stress

  18. Study of Gasdynamic Effect Upon the Weld Geometry When Concumable Electrode Welding

    Science.gov (United States)

    Chinakhov, D. A.; Grigorieva, E. G.; Mayorova, E. I.

    2016-04-01

    The paper considers the ways of weld geometry controlling when consumable electrode welding under single-jet and double-jet gas shielding. The authors provide comparative results of experimental studies on the effects of shielding gas supply upon the weld geometry in weld joints produced from construction carbon steel 45. It has been established that gas-dynamic effect of the shielding gas has a significant impact upon shaping and weld geometry when consumable electrode welding under double-jet gas shielding.

  19. Physicochemical laws of the interaction of nickel aluminides with alloying elements: II. Interaction of nickel aluminides with alloying elements and/or interstitial phases

    Science.gov (United States)

    Povarova, K. B.; Kazanskaya, N. K.; Drozdov, A. A.; Morozov, A. E.

    2007-10-01

    The Ni-Al- X ( X is an interstitial element or phase) phase diagrams are analyzed to reveal systems that can be used as the basis for designing promising alloys and natural composites based on nickel aluminides reinforced by interstitial phases (natural composites I). The most thermally stable materials are shown to be heterophase alloys and composite materials (CMs) located in the eutectic-type (including degenerate eutectic) pseudobinary sections of ternary or multicomponent phase diagrams. They exhibit insignificant (or zero) dissolution of interstitial phases at operating temperatures and the absence of an intense interaction between CM components (natural composites II). Natural composites I based on the NiAl-or Ni3Al-interstitial phase alloys produced upon cooling from a melt can be reinforced by the refractory thermally stable rigid interstitial phases, namely, borides and carbides, that are present in pseudobinary sections in equilibrium with these nickel aluminides, since the elements forming these phases dissolve completely in matrix melts and the mutual solubility of these phases in the solid state is low. Such borides are TiB2 and HfB2 in equilibrium with β-NiAl, and such carbides are, e.g., TiC and HfC in equilibrium with β-NiAl and La2C3, NbC, and TaC in equilibrium with γ'-Ni3Al. Natural composites II should be produced using solid-phase methods (NiAl with AlN, Y2O3, Al2O3) or a combination of methods, where a refractory interstitial phase of the Al2O3 or Y2O3 type is solid and the intermetallic NiAl or Ni3Al matrix is liquid. NiAl-TiB2 (HfB2), NiAl-Al2O3 (Y2O3), and Ni3Al-La2C3 (NbC, TaC) composites are considered as examples.

  20. A method of initial welding position guiding for arc welding robot based on visual servo control

    Institute of Scientific and Technical Information of China (English)

    郭振民; 陈善本; 邱涛; 吴林

    2003-01-01

    In order to solve the visual guiding task of initial welding position for arc welding robot, this paper presents a practice-prone image-based visual servo control strategy without calibration, and we perform validating experiments on a nine-DOF arc welding robot system. Experimental results illustrate presented method has the function to fulfill the task of welding robot initial positioning with certain anti-jamming ability. This method provides a basis for guiding welding gun to initial welding pose with real typical seam's image properties to replace flag block properties, and is a significant exploit to realize visual guiding of initial welding position and seam tracing in robot welding system.

  1. A study of weld quality in ultrasonic spot welding of similar and dissimilar metals

    Science.gov (United States)

    Al-Sarraf, Z.; Lucas, M.

    2012-08-01

    Several difficulties are faced in joining thinner sheets of similar and dissimilar materials from fusion welding processes such as resistance welding and laser welding. Ultrasonic metal welding overcomes many of these difficulties by using high frequency vibration and applied pressure to create a solid-state weld. Ultrasonic metal welding is an effective technique in joining small components, such as in wire bonding, but is also capable of joining thicker sheet, depending on the control of welding conditions. This study presents the design, characterisation and test of a lateral-drive ultrasonic metal welding device. The ultrasonic welding horn is modelled using finite element analysis and its vibration behaviour is characterised experimentally to ensure ultrasonic energy is delivered to the weld coupon. The welding stack and fixtures are then designed and mounted on a test machine to allow a series of experiments to be conducted for various welding and ultrasonic parameters. Weld strength is subsequently analysed using tensile-shear tests. Control of the vibration amplitude profile through the weld cycle is used to enhance weld strength and quality, providing an opportunity to reduce part marking. Optical microscopic examination and scanning electron microscopy (SEM) were employed to investigate the weld quality. The results show how the weld quality is particularly sensitive to the combination of clamping force and vibration amplitude of the welding tip.

  2. 10,170 flawless welds

    CERN Multimedia

    Antonella Del Rosso

    2014-01-01

    The welding of tubes containing the principal current-carrying busbars in the LHC magnets was one of the main activities of the SMACC project. After a year of preparation and another of intense activity in the tunnel, the last weld was completed on Wednesday 14 May. Over 10,170 welds have been inspected and not a single fault has been found.    The welder (above) creates the weld using an orbital welding machine (below) specifically designed for CERN. Each of the eight sectors of the LHC contains around 210 interconnects between the superconducting magnets. Consolidating these interconnections was the SMACC project’s primary objective. One of the last jobs before closing the interconnects is the welding of the M lines: each has a 104 mm diameter and a radial clearance of just 45 mm. In total: 10,170 welds carried out in a single year of activities. A true challenge, which was carried out by a team of 30 highly specialised welders, working under the supervision o...

  3. Laser welding of fused quartz

    Science.gov (United States)

    Piltch, Martin S.; Carpenter, Robert W.; Archer, III, McIlwaine

    2003-06-10

    Refractory materials, such as fused quartz plates and rods are welded using a heat source, such as a high power continuous wave carbon dioxide laser. The radiation is optimized through a process of varying the power, the focus, and the feed rates of the laser such that full penetration welds may be accomplished. The process of optimization varies the characteristic wavelengths of the laser until the radiation is almost completely absorbed by the refractory material, thereby leading to a very rapid heating of the material to the melting point. This optimization naturally occurs when a carbon dioxide laser is used to weld quartz. As such this method of quartz welding creates a minimum sized heat-affected zone. Furthermore, the welding apparatus and process requires a ventilation system to carry away the silicon oxides that are produced during the welding process to avoid the deposition of the silicon oxides on the surface of the quartz plates or the contamination of the welds with the silicon oxides.

  4. Pulse shaping effects on weld porosity in laser beam spot welds : contrast of long- & short- pulse welds.

    Energy Technology Data Exchange (ETDEWEB)

    Ellison, Chad M. (Honeywell FM& T, Kansas City, MO); Perricone, Matthew J. (R.J. Lee Group, Inc., Monroeville, PA); Faraone, Kevin M. (BWX Technologies, Inc., Lynchburg, VA); Norris, Jerome T.

    2007-10-01

    Weld porosity is being investigated for long-pulse spot welds produced by high power continuous output lasers. Short-pulse spot welds (made with a pulsed laser system) are also being studied but to a much small extent. Given that weld area of a spot weld is commensurate with weld strength, the loss of weld area due to an undefined or unexpected pore results in undefined or unexpected loss in strength. For this reason, a better understanding of spot weld porosity is sought. Long-pulse spot welds are defined and limited by the slow shutter speed of most high output power continuous lasers. Continuous lasers typically ramp up to a simmer power before reaching the high power needed to produce the desired weld. A post-pulse ramp down time is usually present as well. The result is a pulse length tenths of a second long as oppose to the typical millisecond regime of the short-pulse pulsed laser. This study will employ a Lumonics JK802 Nd:YAG laser with Super Modulation pulse shaping capability and a Lasag SLS C16 40 W pulsed Nd:YAG laser. Pulse shaping will include square wave modulation of various peak powers for long-pulse welds and square (or top hat) and constant ramp down pulses for short-pulse welds. Characterization of weld porosity will be performed for both pulse welding methods.

  5. Residual stresses in welded plates

    Science.gov (United States)

    Bernstein, Edward L.

    1994-01-01

    The purpose of this project was to develop a simple model which could be used to study residual stress. The mechanism that results in residual stresses in the welding process starts with the deposition of molten weld metal which heats the immediately adjacent material. After solidification of weld material, normal thermal shrinkage is resisted by the adjacent, cooler material. When the thermal strain exceeds the elastic strain corresponding to the yield point stress, the stress level is limited by this value, which decreases with increasing temperature. Cooling then causes elastic unloading which is restrained by the adjoining material. Permanent plastic strain occurs, and tension is caused in the region immediately adjacent to the weld material. Compression arises in the metal farther from the weld in order to maintain overall static equilibrium. Subsequent repair welds may add to the level of residual stresses. The level of residual stress is related to the onset of fracture during welding. Thus, it is of great importance to be able to predict the level of residual stresses remaining after a weld procedure, and to determine the factors, such as weld speed, temperature, direction, and number of passes, which may affect the magnitude of remaining residual stress. It was hoped to use traditional analytical modeling techniques so that it would be easier to comprehend the effect of these variables on the resulting stress. This approach was chosen in place of finite element methods so as to facilitate the understanding of the physical processes. The accuracy of the results was checked with some existing experimental studies giving residual stress levels found from x-ray diffraction measurements.

  6. Reduction of wafer-edge overlay errors using advanced correction models, optimized for minimal metrology requirements

    Science.gov (United States)

    Kim, Min-Suk; Won, Hwa-Yeon; Jeong, Jong-Mun; Böcker, Paul; Vergaij-Huizer, Lydia; Kupers, Michiel; Jovanović, Milenko; Sochal, Inez; Ryan, Kevin; Sun, Kyu-Tae; Lim, Young-Wan; Byun, Jin-Moo; Kim, Gwang-Gon; Suh, Jung-Joon

    2016-03-01

    In order to optimize yield in DRAM semiconductor manufacturing for 2x nodes and beyond, the (processing induced) overlay fingerprint towards the edge of the wafer needs to be reduced. Traditionally, this is achieved by acquiring denser overlay metrology at the edge of the wafer, to feed field-by-field corrections. Although field-by-field corrections can be effective in reducing localized overlay errors, the requirement for dense metrology to determine the corrections can become a limiting factor due to a significant increase of metrology time and cost. In this study, a more cost-effective solution has been found in extending the regular correction model with an edge-specific component. This new overlay correction model can be driven by an optimized, sparser sampling especially at the wafer edge area, and also allows for a reduction of noise propagation. Lithography correction potential has been maximized, with significantly less metrology needs. Evaluations have been performed, demonstrating the benefit of edge models in terms of on-product overlay performance, as well as cell based overlay performance based on metrology-to-cell matching improvements. Performance can be increased compared to POR modeling and sampling, which can contribute to (overlay based) yield improvement. Based on advanced modeling including edge components, metrology requirements have been optimized, enabling integrated metrology which drives down overall metrology fab footprint and lithography cycle time.

  7. Laser welding and post weld treatment of modified 9Cr-1MoVNb steel.

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Z. (Nuclear Engineering Division)

    2012-04-03

    Laser welding and post weld laser treatment of modified 9Cr-1MoVNb steels (Grade P91) were performed in this preliminary study to investigate the feasibility of using laser welding process as a potential alternative to arc welding methods for solving the Type IV cracking problem in P91 steel welds. The mechanical and metallurgical testing of the pulsed Nd:YAG laser-welded samples shows the following conclusions: (1) both bead-on-plate and circumferential butt welds made by a pulsed Nd:YAG laser show good welds that are free of microcracks and porosity. The narrow heat affected zone has a homogeneous grain structure without conventional soft hardness zone where the Type IV cracking occurs in conventional arc welds. (2) The laser weld tests also show that the same laser welder has the potential to be used as a multi-function tool for weld surface remelting, glazing or post weld tempering to reduce the weld surface defects and to increase the cracking resistance and toughness of the welds. (3) The Vicker hardness of laser welds in the weld and heat affected zone was 420-500 HV with peak hardness in the HAZ compared to 240 HV of base metal. Post weld laser treatment was able to slightly reduce the peak hardness and smooth the hardness profile, but failed to bring the hardness down to below 300 HV due to insufficient time at temperature and too fast cooling rate after the time. Though optimal hardness of weld made by laser is to be determined for best weld strength, methods to achieve the post weld laser treatment temperature, time at the temperature and slow cooling rate need to be developed. (4) Mechanical testing of the laser weld and post weld laser treated samples need to be performed to evaluate the effects of laser post treatments such as surface remelting, glazing, re-hardening, or tempering on the strength of the welds.

  8. Materials participation in welded joints manufacturing

    Science.gov (United States)

    Ghenghea, L. D.

    2016-08-01

    Management of materials dilution to form a joint with higher features asked by complex metallic structures is a problem that took attention and efforts of welding processes researchers and this communication will give a little contribution presenting some scientific and experimental results of dilution processes studied by Welding Research Group from Iasi, Romania, TCM Department. Liquid state welding processes have a strong dependence related to dilution of base and filler materials, the most important are for automatic joining using welding. The paper presents a review of some scientific works already published and their contributions, results of dilution coefficient evaluation using weighing, graphics and software applied for shielded metal arc welding process. Paper results could be used for welders’ qualification, welding procedure specification and other welding processes researchers’ activities. The results of Welding Research Group from Iasi, Romania, TCM Department, show dilution coefficient values between 20-30 % of base material and 70-80 % of filler material for studied welding process.

  9. Effect of Welding Parameters on Dilution and Weld Bead Geometry in Cladding

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The effect of pulsed gas metal arc welding (GMAW) variables on the dilution and weld bead geometry in cladding X65 pipeline steel with 316L stainless steel was studied. Using a full factorial method, a series of experiments were carried out to know the effect of wire feed rate, welding speed, distance between gas nozzle and plate, and the vertical angle of welding on dilution and weld bead geometry. The findings indicate that the dilution of weld metal and its dimension i.e. width, height and depth increase with the feed rate, but the contact angle of the bead decreases first and then increases. Meantime, welding speed has an opposite effect except for dilution. There is an interaction effect between welding parameters at the contact angle. The results also show forehand welding or decreasing electrode extension decrease the angle of contact. Finally,a mathematical model is contrived to highlight the relationship between welding variables with dilution and weld bead geometry.

  10. Comparison between hybrid laser-MIG welding and MIG welding for the invar36 alloy

    Science.gov (United States)

    Zhan, Xiaohong; Li, Yubo; Ou, Wenmin; Yu, Fengyi; Chen, Jie; Wei, Yanhong

    2016-11-01

    The invar36 alloy is suitable to produce mold of composite materials structure because it has similar thermal expansion coefficient with composite materials. In the present paper, the MIG welding and laser-MIG hybrid welding methods are compared to get the more appropriate method to overcome the poor weldability of invar36 alloy. According to the analysis of the experimental and simulated results, it has been proved that the Gauss and cone combined heat source model can characterize the laser-MIG hybrid welding heat source well. The total welding time of MIG welding is 8 times that of hybrid laser-MIG welding. The welding material consumption of MIG welding is about 4 times that of hybrid laser-MIG welding. The stress and deformation simulation indicate that the peak value of deformation during MIG welding is 3 times larger than that of hybrid laser-MIG welding.

  11. Prosthodontic management of worn dentition in pediatric patient with complete overlay dentures: a case report.

    Science.gov (United States)

    Kumar, Prince; Rastogi, Jyoti; Jain, Chandni; Singh, Harkanwal Preet

    2012-11-01

    Overlay complete dentures are simple, reversible and economical treatment modality for patients with congenital or acquired disorders that severely affect the tooth development. It satisfies both the esthetic and functional demands where the extraction of teeth is not generally indicated. In pediatric patients, the overlay dentures establish a relatively stable occlusion that improves patient's tolerance to the future treatment procedures for worn dentition. This clinical report highlights the imperative need of appropriate treatment strategy and application of maxillary and mandibular overlay dentures in a pediatric patient who suffered from congenitally mutilated and worn dentition.

  12. An algorithm of multi-model spatial overlay based on three-dimensional terrain model TIN and its application

    Institute of Scientific and Technical Information of China (English)

    WANG Shao-an; ZHANG Zi-ping; GONG Jian-ya

    2001-01-01

    3D-GIS spatial overlay analysis is being broadly concerned about in in ternational academe and is a research focus. It is one of the important function s of spatial analysis using GIS technology. An algorithm of multi-model spatial overlay based on three-dimensional terrain model TIN is introduced in this pape r which can be used to solve the TIN-based three-dimensional overlay operation in spatial analysis. The feasibility and validity of this algorithm is identified. This algorithm is used successfully in three-dimensional overlay and region va riation overlay analysis.

  13. An algorithm of multi-model spatial overlay based on three-dimensional terrain model TIN and its application

    Institute of Scientific and Technical Information of China (English)

    王少安; 张子平; 龚健雅

    2001-01-01

    3D-GIS spatial overlay analysis is being broadly concerned about in international academe and is a research focus. It is one of the important functions of spatial analysis using GIS technology. An algorithm of multi-model spatial overlay based on three-dimensional terrain model TIN is introduced in this paper which can be used to solve the TIN-based thrcc-dimensional overlay operation in spatial analysis. The feasibility arid validity of this algorithm is identified. This algorithm is used successfully in three-dimensional overlay and region variation overlay analysis.

  14. Friction Stir Welding Technology: Adapting NASA's Retractable Pin Tool

    OpenAIRE

    ECT Team, Purdue

    2007-01-01

    In late 1991, The Welding Institute (TWI), a British research and technology organization, invented and patented a welding process named Friction Stir Welding (FSW). Friction Stir Welding is a highly significant advancement in aluminum welding technology that can produce stronger, lighter, and more efficient welds than any previous process.

  15. Research on image segmentation of weld seam of oil derrick welded by arc welding robot

    Institute of Scientific and Technical Information of China (English)

    Cai Guangyu; Cui Shilin; Wu Changlin

    2009-01-01

    This paper puts forward a new method of PCNN (pulse-coupled neural networks) image segmentation, in which the binary matrix of the ignition frequency matrix is employed, for the first time, to act as the final result of image segmentation. It gives the principles of PCNN parameter selection under the guidance of this process. The new method reduces the dependence of PCNN on parameters, improves the effect of image segmentation, and produces good results after being applied to image recognition of weld seam of oil derrick welded by arc welding robot.

  16. Microstructure and Microsegregation of an Inconel 625 Weld Overlay Produced on Steel Pipes by the Cold Metal Transfer Technique

    Directory of Open Access Journals (Sweden)

    Rozmus-Górnikowska M.

    2014-10-01

    Full Text Available The aim of this work was to investigate the development of microstructure and variations in chemical composition in commercial Inconel 625 coatings on a ferritic-pearlitic steel overlaid by the CMT method.

  17. Aluminide protective coatings on high–temperature creep resistant cast steel

    Directory of Open Access Journals (Sweden)

    J. Kubicki

    2009-10-01

    Full Text Available This paper presents the results of research on aluminide protective coatings manufactured on high–temperature creep resistant cast steel. The main purpose of these coatings is protection against the high temperature corrosion, especially at high carburizing potential atmosphere. Coatings were obtained on cast steel type G–XNiCrSi36–18 with the following methods: pack cementation, paste method, cast method and slurry cementation. The phase composition, thickness and morphology of coatings were determined. Coatings capacity of carbon diffusion inhibition and thermal shocks resistance of coatings were determined with different methods. It was found, that all of the coatings reduce carbon diffusion in different degree and all coatings liable to degradation in consequence cracking and oxidation. Coating life time is mainly dependent on morphology, phase composition and service condition (thermal shocks first of all.

  18. Simulation and experimental approach to CVD-FBR aluminide coatings on ferritic steels under steam oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Leal, J. [Universidad Complutense de Madrid, Dep. CC. Materiales e Ingenieria Metalurgica, Avenida Complutense s/n, Facultad de Ciencias Quimicas, 28040 Madrid (Spain); Alcala, G. [Universidad Complutense de Madrid, Dep. CC. Materiales e Ingenieria Metalurgica, Avenida Complutense s/n, Facultad de Ciencias Quimicas, 28040 Madrid (Spain)], E-mail: galcades@yahoo.es; Bolivar, F.J.; Sanchez, L.; Hierro, M.P.; Perez, F.J. [Universidad Complutense de Madrid, Dep. CC. Materiales e Ingenieria Metalurgica, Avenida Complutense s/n, Facultad de Ciencias Quimicas, 28040 Madrid (Spain)

    2008-07-15

    The ferritic steels used to produce structural components for steam turbines are susceptible to strong corrosion and creep damage due to the extreme working conditions pushed to increase the process efficiency and to reduce pollutants release. The response of aluminide coatings on the P-92 ferritic steel, deposited by CVD-FBR, during oxidation in a simulated steam environment was studied. The analyses were performed at 650 deg. C in order to simulate the working conditions of a steam turbine, and 800 deg. C in order to produce a critical accelerated oxidation test. The Thermo-Calc software was used to predict the different solid phases that could be generated during the oxidation process, in both, coated and uncoated samples. In order to validate the thermodynamic results, the oxides scales produced during steam tests were characterized by different techniques such as XRD, SEM and EDS. The preliminary results obtained are discussed in the present work.

  19. Synthesis of advanced aluminide intermetallic coatings by low-energy Al-ion radiation

    Science.gov (United States)

    Shen, Mingli; Gu, Yan; Zhao, Panpan; Zhu, Shenglong; Wang, Fuhui

    2016-05-01

    Metals that work at high temperatures (for instance, superalloys in gas-turbines) depend on thermally grown oxide (TGO, commonly alumina) to withstand corrosion attack. Nickel Aluminide (NiAl) as one superior alumina TGO former plays an important role in protective coatings for turbine blades in gas-turbine engines used for aircraft propulsion and power generation. Lowering TGO growth rate is essentially favored for offering sustainable protection, especially in thermal barrier coatings (TBC). However, it can only be achieved currently by a strategy of adding the third element (Pt or reactive elements) into NiAl during traditional diffusion- or deposition-based synthesis of the coating. Here we present a highly flexible Al-ion radiation-based synthesis of advanced NiAl coatings, achieving low TGO growth rate without relying on the third element addition. Our results expand the strategy for lowering TGO growth rate and demonstrate potentials for ion radiation in advancing materials synthesis.

  20. Thin coatings for protecting titanium aluminides in high-temperature oxidizing environments

    Science.gov (United States)

    Wiedemann, K. E.; Taylor, P. J.; Clark, R. K.; Wallace, T. A.

    1991-01-01

    Titanium aluminides have high specific strengths at high temperatures but are susceptible to environmental attack. Their use in many aerospace applications would require that they be protected with coatings that, for structural efficiency, must be thin. It is conceivable that acceptable coatings might be found in several oxide systems, and consequently, oxide coatings of many compositions were prepared from sol-gels for study. Response-surface methodology was used to refine coating compositions and factorial experiments were used to develop coating strategies. Oxygen permeability diagrams of two-layer coatings for several oxide systems, an analysis of multiple-layer coatings on rough and polished surfaces, and modeling of the oxidation weight gain are presented.

  1. Zirconium influence on microstructure of aluminide coatings deposited on nickel substrate by CVD method

    Indian Academy of Sciences (India)

    Jolanta Romanowska; Maryana Zagula-Yavorska; Jan Sieniawski

    2013-11-01

    Influence of Zr on the microstructure and phase characteristics of aluminide diffusion coatings deposited on the nickel substrate has been investigated in this study. The coatings with and without zirconium were deposited by CVD method. The cross-section chemical composition investigations revealed that during the coatings formation, there is an inward aluminum diffusion and outward nickel diffusion in both types of coatings (with and without zirconium), whereas zirconium is located far below the coating surface, at a depth of ∼17 m, between -NiAl phase and '-Ni3Al phase. XRD examinations showed that -NiAl, -NiAl and '-Ni3Al were the main components of the deposited coatings. -NiAl phase is on the surface of the coatings, whereas -NiAl and '-Ni3Al form deeper parts of the coatings. Zirconium is dissolved in NiAl on the border between -NiAl and '-Ni3Al.

  2. Oxidation behaviors of the aluminide coated TZM alloy via pack cementation

    Science.gov (United States)

    Park, J.; Kim, J. M.; Lee, S.; Park, J. S.

    2014-12-01

    TZM is a traditional alloy for high temperature applications, in which (Ti, Zr)C particles are dispersed in a Mo matrix. However, due to easy formation of an oxide layer on the TZM alloy under ambient atmosphere, an oxidation protective coating is needed for any high temperature structural applications of TZM. In this study, aluminium pack cementation coatings have been carried out on TZM alloys, resulting in the formation of Al8Mo3 layer on the surface of TZM alloys. In order to examine the oxidation stability, the TZM alloy was exposed in an aerobic atmosphere. For the aluminide coated TZM alloys, an alumina layer was produced at the outer surface layer. The alminide coated TZM alloys showed excellent oxidation resistance. The coating layer kinetics and the corresponding oxidation stability are also discussed in terms of microstructural observations.

  3. Synthesis of advanced aluminide intermetallic coatings by low-energy Al-ion radiation.

    Science.gov (United States)

    Shen, Mingli; Gu, Yan; Zhao, Panpan; Zhu, Shenglong; Wang, Fuhui

    2016-05-19

    Metals that work at high temperatures (for instance, superalloys in gas-turbines) depend on thermally grown oxide (TGO, commonly alumina) to withstand corrosion attack. Nickel Aluminide (NiAl) as one superior alumina TGO former plays an important role in protective coatings for turbine blades in gas-turbine engines used for aircraft propulsion and power generation. Lowering TGO growth rate is essentially favored for offering sustainable protection, especially in thermal barrier coatings (TBC). However, it can only be achieved currently by a strategy of adding the third element (Pt or reactive elements) into NiAl during traditional diffusion- or deposition-based synthesis of the coating. Here we present a highly flexible Al-ion radiation-based synthesis of advanced NiAl coatings, achieving low TGO growth rate without relying on the third element addition. Our results expand the strategy for lowering TGO growth rate and demonstrate potentials for ion radiation in advancing materials synthesis.

  4. Oxidation Behavior of Pd-Modified Aluminide Coating at High Temperature

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    (Ni,Pd)Al coating, prepared by low pressure pack cementation on the Ni-base superalloy M38 where Pd-20 wt pct Nialloy was predeposited, consists of a single β-(Ni,Pd)Al phase. The initial isothermal oxidation behavior of (Ni,Pd)Alcoating was investigated by TGA, XRD, SEM/EDS at 800~1100℃. Results show that oxidation kinetics accordpreferably with parabolic law at 800, 900 and 1100℃, but not at 1000℃. θ-Al2O3 was observed at 800~1100℃. ltis found that Pd plays an important role in accelerating the diffusion of Ti from the substrate to the coating surfacein the aluminide coating.

  5. Weld bonding of stainless steel

    DEFF Research Database (Denmark)

    Santos, I. O.; Zhang, Wenqi; Goncalves, V.M.

    2004-01-01

    This paper presents a comprehensive theoretical and experimental investigation of the weld bonding process with the purpose of evaluating its relative performance in case of joining stainless steel parts, against alternative solutions based on structural adhesives or conventional spot...

  6. Welding and Production Metallurgy Facility

    Data.gov (United States)

    Federal Laboratory Consortium — This 6000 square foot facility represents the only welding laboratory of its kind within DA. It is capable of conducting investigations associated with solid state...

  7. Thermomechanical Modelling of Resistance Welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi

    2007-01-01

    The present paper describes a generic programme for analysis, optimization and development of resistance spot and projection welding. The programme includes an electrical model determining electric current and voltage distribution as well as heat generation, a thermal model calculating heat...

  8. Welding Development W87 Baseline

    Energy Technology Data Exchange (ETDEWEB)

    A. Newman; G. Gibbs; G. K. Hicken

    1998-11-01

    This report covers the development activities used to qualify the Gas Tungsten Arc (FTA) girth weld and the resistance stem attachments on the W87 Base Line (W87BL). Design of experiments was used throughout the development activities.

  9. Forming of aluminium alloy friction stir welds

    Science.gov (United States)

    Bruni, Carlo

    2016-10-01

    The present paper aims at investigating, through analytical models, numerical models and experiments, the effect of the warm deformation phase, realised with an in temperature upsetting, on the weld previously performed by friction stir lap welding on aluminium alloy blanks. The investigation allows to show the deformation zones after upsetting that determine the homogenisation of the weld section. The analytical model allows to relate the friction factor with the upsetting load. The presence on the weld of not elevated friction factor values determines the deformation and localisation levels very useful for the weld. Such methodology allows to improve the weld itself with the forming phase.

  10. YAG laser welding with surface activating flux

    Institute of Scientific and Technical Information of China (English)

    樊丁; 张瑞华; 田中学; 中田一博; 牛尾诚夫

    2003-01-01

    YAG laser welding with surface activating flux has been investigated, and the influencing factors and mechanism are discussed. The results show that both surface activating flux and surface active element S have fantastic effects on the YAG laser weld shape, that is to obviously increase the weld penetration and D/W ratio in various welding conditions. The mechanism is thought to be the change of weld pool surface tension temperature coefficient, thus, the change of fluid flow pattern in weld pool due to the flux.

  11. Comparison between field and laboratory steam oxidation testing on aluminide coatings on P92

    Energy Technology Data Exchange (ETDEWEB)

    Agueero, A.; Gonzalez, V.; Gutierrez, M. [Instituto Nacional de Tecnica Aeroespacial, Ctra. Ajalvir Km 4, 28850 Torrejon de Ardoz (Spain); Knoedler, R.; Straub, S. [Alstom Power Systems GmbH, Boveristrasse 22, 68309 Mannheim (Germany); Muelas, R. [Ingenieria y Servicios Aeroespaciales, P Pintor Rosales 34, 28008 Madrid (Spain)

    2011-06-15

    Steam oxidation has become an important issue for steam power plants as operating temperatures increase from the current 550 to 600-650 C. For the last 10 years several groups have been carrying out steam oxidation testing of both uncoated substrates and coatings in the laboratory. On the other hand, field testing results are very scarce. In this paper, a comparison of laboratory steam oxidation testing with field test results carried out by Alstom at the Kraftwerk Westfalen power station located in Hamm, Germany will be presented. Both slurry deposited aluminide coatings and uncoated P92 steel have been included in the study. Under steam (atmospheric pressure) and isothermal conditions in the laboratory at 650 C, spallation of oxides formed on ferritic steels occurs after significantly longer time when compared to exposure to real operating conditions. Oxide spallation results in serious damage in steam power plants by obstructing heat exchanger tubes, erosion of valves and turbine blades, etc. Moreover, the thickness of the oxide scales formed under field testing conditions is significantly higher after similar exposure. On the other hand, aluminide coated P92, which exhibit thickness through cracks, have shown to be stable in the laboratory for up to 60 000 h at 650 C under steam, without evidence of crack propagation. However, field test results indicate that some degree of crack propagation occurs but without causing substrate attack up to 21 700 h of exposure. Moreover, the aluminium oxide observed in both laboratory and field tested specimens is different. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  12. Effects of surface condition on aqueous corrosion and environmental embrittlement of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Perrin, R.L.; Buchanan, R.A. [Univ. of Tennessee, Knoxville, TN (United States)

    1996-08-01

    Effects of retained high-temperature surface oxides, produced during thermomechanical processing and/or heat treatment, on the aqueous-corrosion and environmental-embrittlement characteristics of Fe{sub 3}Al-based iron aluminides (FA-84, FA-129 and FAL-Mo), a FeAl-based iron aluminide (FA-385), and a disordered low-aluminum Fe-Al alloy (FAPY) were evaluated. All tests were conducted at room temperature in a mild acid-chloride solution. In cyclic-anodic-polarization testing for aqueous-corrosion behavior, the surface conditions examined were: as-received (i.e., with the retained high-temperature oxides), mechanically cleaned and chemically cleaned. For all materials, the polarization tests showed the critical pitting potentials to be significantly lower in the as-received condition than in the mechanically-cleaned and chemically-cleaned conditions. These results indicate detrimental effects of the retained high-temperature oxides in terms of increased susceptibilities to localized corrosion. In 200-hour U-bend stress-corrosion-cracking tests for environmental-embrittlement behavior, conducted at open-circuit corrosion potentials and at a hydrogen-charging potential of {minus}1500 mV (SHE), the above materials (except FA-385) were examined with retained oxides and with mechanically cleaned surfaces. At the open-circuit corrosion potentials, none of the materials in either surface condition underwent cracking. At the hydrogen-charging potential, none of the materials with retained oxides underwent cracking, but FA-84, FA-129 and FAL-Mo in the mechanically cleaned condition did undergo cracking. These results suggest beneficial effects of the retained high-temperature oxides in terms of increased resistance to environmental hydrogen embrittlement.

  13. Laser based spot weld characterization

    Science.gov (United States)

    Jonietz, Florian; Myrach, Philipp; Rethmeier, Michael; Suwala, Hubert; Ziegler, Mathias

    2016-02-01

    Spot welding is one of the most important joining technologies, especially in the automotive industry. Hitherto, the quality of spot welded joints is tested mainly by random destructive tests. A nondestructive testing technique offers the benefit of cost reduction of the testing procedure and optimization of the fabrication process, because every joint could be examined. This would lead to a reduced number of spot welded joints, as redundancies could be avoided. In the procedure described here, the spot welded joint between two zinc-coated steel sheets (HX340LAD+Z100MB or HC340LA+ZE 50/50) is heated optically on one side. Laser radiation and flash light are used as heat sources. The melted zone, the so called "weld nugget" provides the mechanical stability of the connection, but also constitutes a thermal bridge between the sheets. Due to the better thermal contact, the spot welded joint reveals a thermal behavior different from the surrounding material, where the heat transfer between the two sheets is much lower. The difference in the transient thermal behavior is measured with time resolved thermography. Hence, the size of the thermal contact between the two sheets is determined, which is directly correlated to the size of the weld nugget, indicating the quality of the spot weld. The method performs well in transmission with laser radiation and flash light. With laser radiation, it works even in reflection geometry, thus offering the possibility of testing with just one-sided accessibility. By using heating with collimated laser radiation, not only contact-free, but also remote testing is feasible. A further convenience compared to similar thermographic approaches is the applicability on bare steel sheets without any optical coating for emissivity correction. For this purpose, a proper way of emissivity correction was established.

  14. Experimental study on activating welding for aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Huang Yong; Fan Ding

    2005-01-01

    TIG welding and EB welding for aluminum alloy 3003 were carried out to study the effects of activating flux on weld penetration of activating welding for aluminum alloys. SiO2 was used as the activating flux. It is found that, SiO2 can increase the weld penetration and decrease the weld width of FBTIG when the flux gap is small. For A-TIG welding and EB welding with focused mode, the weld penetrations and the weld widths increase simultaneously. SiO2 has little effect on the weld penetration and weld width of EB welding with defocused mode. It is believed that, change of surface tension temperature gradient is not the main mechanism of SiO2 improving weld penetration of activating welding for aluminum alloys.

  15. Quality metric for accurate overlay control in <20nm nodes

    Science.gov (United States)

    Klein, Dana; Amit, Eran; Cohen, Guy; Amir, Nuriel; Har-Zvi, Michael; Huang, Chin-Chou Kevin; Karur-Shanmugam, Ramkumar; Pierson, Bill; Kato, Cindy; Kurita, Hiroyuki

    2013-04-01

    The semiconductor industry is moving toward 20nm nodes and below. As the Overlay (OVL) budget is getting tighter at these advanced nodes, the importance in the accuracy in each nanometer of OVL error is critical. When process owners select OVL targets and methods for their process, they must do it wisely; otherwise the reported OVL could be inaccurate, resulting in yield loss. The same problem can occur when the target sampling map is chosen incorrectly, consisting of asymmetric targets that will cause biased correctable terms and a corrupted wafer. Total measurement uncertainty (TMU) is the main parameter that process owners use when choosing an OVL target per layer. Going towards the 20nm nodes and below, TMU will not be enough for accurate OVL control. KLA-Tencor has introduced a quality score named `Qmerit' for its imaging based OVL (IBO) targets, which is obtained on the-fly for each OVL measurement point in X & Y. This Qmerit score will enable the process owners to select compatible targets which provide accurate OVL values for their process and thereby improve their yield. Together with K-T Analyzer's ability to detect the symmetric targets across the wafer and within the field, the Archer tools will continue to provide an independent, reliable measurement of OVL error into the next advanced nodes, enabling fabs to manufacture devices that meet their tight OVL error budgets.

  16. A genetic algorithm for flexible molecular overlay and pharmacophore elucidation

    Science.gov (United States)

    Jones, Gareth; Willett, Peter; Glen, Robert C.

    1995-12-01

    A genetic algorithm (GA) has been developed for the superimposition of sets of flexible molecules. Molecules are represented by a chromosome that encodes angles of rotation about flexible bonds and mappings between hydrogen-bond donor proton, acceptor lone pair and ring centre features in pairs of molecules. The molecule with the smallest number of features in the data set is used as a template, onto which the remaining molecules are fitted with the objective of maximising structural equivalences. The fitness function of the GA is a weighted combination of: (i) the number and the similarity of the features that have been overlaid in this way; (ii) the volume integral of the overlay; and (iii) the van der Waals energy of the molecular conformations defined by the torsion angles encoded in the chromosomes. The algorithm has been applied to a number of pharmacophore elucidation problems, i.e., angiotensin II receptor antagonists, Leu-enkephalin and a hybrid morphine molecule, 5-HT1D agonists, benzodiazepine receptor ligands, 5-HT3 antagonists, dopamine D2 antagonists, dopamine reuptake blockers and FKBP12 ligands. The resulting pharmacophores are generated rapidly and are in good agreement with those derived from alternative means.

  17. 64nm pitch metal1 double patterning metrology: CD and OVL control by SEMCD, image based overlay and diffraction based overlay

    Science.gov (United States)

    Ducoté, Julien; Dettoni, Florent; Bouyssou, Régis; Le-Gratiet, Bertrand; Carau, Damien; Dezauzier, Christophe

    2015-03-01

    Patterning process control of advanced nodes has required major changes over the last few years. Process control needs of critical patterning levels since 28nm technology node is extremely aggressive showing that metrology accuracy/sensitivity must be finely tuned. The introduction of pitch splitting (Litho-Etch-Litho-Etch) at 14FDSOInm node requires the development of specific metrologies to adopt advanced process control (for CD, overlay and focus corrections). The pitch splitting process leads to final line CD uniformities that are a combination of the CD uniformities of the two exposures, while the space CD uniformities are depending on both CD and OVL variability. In this paper, investigations of CD and OVL process control of 64nm minimum pitch at Metal1 level of 14FDSOI technology, within the double patterning process flow (Litho, hard mask etch, line etch) are presented. Various measurements with SEMCD tools (Hitachi), and overlay tools (KT for Image Based Overlay - IBO, and ASML for Diffraction Based Overlay - DBO) are compared. Metrology targets are embedded within a block instanced several times within the field to perform intra-field process variations characterizations. Specific SEMCD targets were designed for independent measurement of both line CD (A and B) and space CD (A to B and B to A) for each exposure within a single measurement during the DP flow. Based on those measurements correlation between overlay determined with SEMCD and with standard overlay tools can be evaluated. Such correlation at different steps through the DP flow is investigated regarding the metrology type. Process correction models are evaluated with respect to the measurement type and the intra-field sampling.

  18. PTA锻焊反应器的制造%Fabrication of Forge Welding PTA Reactor

    Institute of Scientific and Technical Information of China (English)

    李艳

    2014-01-01

    The article introduces several key techniques for fabrication of large Cr-Mo steel forge welding reactor in PTA unit. The chemical composition of material should be controlled to improve the anti-tempered embrittlement ability for Cr-Mo steel; the advanced smelting process and forging technique should be used to assure the large forging quality;the cooling process of normalization for Cr-Mo steel head should be optimized to assure the material property;the reasonable welding process should be used to assure the welding quality of thick wall circumferential seam and reduce the fabrication cost;the overlay welding process should be optimized to assure the overlay welding quality in inner surface of reactor. Finally, it is very important for the Cr-Mo steel pressure vessel to use the proper heat treatment procedure.%本文对PTA装置上的大型铬钼钢锻焊反应器,在制造过程中的几个关键技术进行了介绍:控制材料的化学成分提高铬钼钢材料的抗回火脆化能力;采用先进的冶炼工艺和锻造技术保证大型锻件的质量;优化铬钼钢封头正火热处理中的冷却工艺来保证材料的性能指标;采用合理的焊接工艺,既保证了厚壁环焊缝的焊接质量,又降低了制造成本;优化堆焊工艺,保证了反应器内壁的堆焊质量;正确选择热处理规范,对铬钼钢压力容器至关重要。

  19. Welding of Prosthetic Alloys

    Directory of Open Access Journals (Sweden)

    Wojciechowska M.

    2015-04-01

    Full Text Available This paper presents the techniques of joining metal denture elements, used in prosthetic dentistry: the traditional soldering technique with a gas burner and a new technique of welding with a laser beam; the aim of the study was to make a comparative assessment of the quality of the joints in view of the possibility of applying them in prosthetic structures. Fractographic examinations were conducted along with tensile strength and impact strength tests, and the quality of the joints was assessed compared to the solid metal. The experiments have shown that the metal elements used to make dentures, joined by the technique which employs a laser beam, have better strength properties than those achieved with a gas burner.

  20. NASA welding assessment program

    Science.gov (United States)

    Stofel, E. J.

    1984-01-01

    A long duration test was conducted for comparing various methods of attaching electrical interconnects to solar cells for near Earth orbit spacecraft. Representative solar array modules were thermally cycled for 36,000 cycles between -80 and +80 C. The environmental stress of more than 6 years on a near Earth spacecraft as it cycles in and out of the earth's shadow was simulated. Evaluations of the integrity of these modules were made by visual and by electrical examinations before starting the cycling and then at periodic intervals during the cycling tests. Modules included examples of parallel gap and of ultrasonic welding, as well as soldering. The materials and fabrication processes are state of the art, suitable for forming large solar arrays of spacecraft quality. The modules survived this extensive cycling without detectable degradation in their ability to generate power under sunlight illumination.

  1. Ship construction and welding

    CERN Document Server

    Mandal, Nisith R

    2017-01-01

    This book addresses various aspects of ship construction, from ship types and construction materials, to welding technologies and accuracy control. The contents of the book are logically organized and divided into twenty-one chapters. The book covers structural arrangement with longitudinal and transverse framing systems based on the service load, and explains basic structural elements like hatch side girders, hatch end beams, stringers, etc. along with structural subassemblies like floors, bulkheads, inner bottom, decks and shells. It presents in detail double bottom construction, wing tanks & duct keels, fore & aft end structures, etc., together with necessary illustrations. The midship sections of various ship types are introduced, together with structural continuity and alignment in ship structures. With regard to construction materials, the book discusses steel, aluminum alloys and fiber reinforced composites. Various methods of steel material preparation are discussed, and plate cutting and form...

  2. Effect of niobium alloying level on the oxidation behavior of titanium aluminides at 850°C

    Science.gov (United States)

    Banu, Alexandra; Marcu, Maria; Petrescu, Simona; Ionescu, Nicolae; Paraschiv, Alexandru

    2016-12-01

    This work addresses the alloying of titanium aluminides used in aircraft engine applications and automobiles. The oxidation resistance behavior of two titanium aluminides of α2 + γ(Ti3Al + TiAl) and orthorhombic Ti2NbAl, recognized as candidates for high-temperature applications, was investigated by exposure of the alloys for 100 h in air. Thus, oxidation resistance was expressed as the mass gain rate, whereas surface aspects were analyzed using scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy, and the type of oxidation products was analyzed by X-ray diffraction and Raman spectroscopy. The orthorhombic Ti2NbAl alloy was embrittled, and pores and microcracks were formed as a result of oxygen diffusion through the external oxide layer formed during thermal oxidation for 100 h.

  3. Effect of niobium alloying level on the oxidation behavior of titanium aluminides at 850°C

    Institute of Scientific and Technical Information of China (English)

    Alexandra Banu; Maria Marcu; Simona Petrescu; Nicolae Ionescu; Alexandru Paraschiv

    2016-01-01

    This work addresses the alloying of titanium aluminides used in aircraft engine applications and automobiles. The oxidation resis-tance behavior of two titanium aluminides ofα2+γ (Ti3Al + TiAl) and orthorhombic Ti2NbAl, recognized as candidates for high-temperature applications, was investigated by exposure of the alloys for 100 h in air. Thus, oxidation resistance was expressed as the mass gain rate, whereas surface aspects were analyzed using scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy, and the type of oxidation products was analyzed by X-ray diffraction and Raman spectroscopy. The orthorhombic Ti2NbAl alloy was embrittled, and pores and microcracks were formed as a result of oxygen diffusion through the external oxide layer formed during thermal oxidation for 100 h.

  4. The Effect of Colored Overlays on Reading Fluency in Individuals with Dyslexia.

    Science.gov (United States)

    Denton, Tiffany Freeze; Meindl, James N

    2016-09-01

    Colored overlays, one type of tinted filter, are plastic reading sheets tinted with color and placed over text to eliminate or alleviate a wide range of reading difficulties such as low reading rate, accuracy, and comprehension. The effects of colored overlays on reading problems associated with dyslexia were investigated in this study via a multielement design. Reading fluency was assessed when participants read with and without colored overlays. Undifferentiated responding, or decreased accuracy, resulted across three participants, suggesting that colored overlays were ineffective and potentially detrimental to participants' reading abilities. As a result, empirically validated reading techniques were implemented across individuals. These findings are discussed and recommendations are made in regards to the use of research-based reading interventions.

  5. An optimal algorithm based on extended kalman filter and the data fusion for infrared touch overlay

    Science.gov (United States)

    Zhou, AiGuo; Cheng, ShuYi; Pan, Qiang Biao; Sun, Dong Yu

    2016-01-01

    Current infrared touch overlay has problems on the touch point recognition which bring some burrs on the touch trajectory. This paper uses the target tracking algorithm to improve the recognition and smoothness of infrared touch overlay. In order to deal with the nonlinear state estimate problem for touch point tracking, we use the extended Kalman filter in the target tracking algorithm. And we also use the data fusion algorithm to match the estimate value with the original target trajectory. The experimental results of the infrared touch overlay demonstrate that the proposed target tracking approach can improve the touch point recognition of the infrared touch overlay and achieve much smoother tracking trajectory than the existing tracking approach.

  6. How to minimize CD variation and overlay degradation induced by film stress

    Science.gov (United States)

    Jung, Woo-Yung; Lim, Yong-Hyun; Park, Shin-Ae; Ahn, Sang-Joon; Lee, Ji-Hyun; Yoo, Jung-A.; Pyi, Seung-Ho; Kim, Jin-Woong

    2012-03-01

    It is getting harder to minimize feature size to satisfy bit growth requirement. 3D NAND flash memory has been developed to meet bit growth requirement without shrinking feature size. To increase the number of memory cells per unit area without shrinking feature size, we should increase the number of stacked film layers which finally become memory cells. Wafer warpage is induced by the stress between film and wafer. Both of film stress and wafer warpage increase in proportion to stacked film layers, and the increase of wafer warpage makes CD uniformity worse. Overlay degradation has no relation with wafer warpage, but has indirect relation with film stress. Wafer deformation in film deposition chamber is the source of overlay degradation. In this paper, we study the reasons why CD uniformity and overlay accuracy are affected by film stress, and suggest the methods which keep CD uniformity and overlay accuracy safe without additional processes.

  7. CHC: A Robust P2P Overlay Network with Simple Routing and Small-World Features

    Directory of Open Access Journals (Sweden)

    Wenjun Xiao

    2011-08-01

    Full Text Available Almost all recent researches on P2P systems focus on howto build a highly usable P2P overlay network. Researchersinclude small routing table, short query path and goodrobustness into their design objectives of overlay topology. Inthis paper, we present a general group theory method anddefine a new Cayley graph. Based on this Cayley graph, wepropose a novel P2P overlay network called CHC, which hassimple routing (searching scheme and many other excellentproperties such as short query path, high clustering and goodrobustness because of its symmetry. The performance isevaluated by simulation to show that CHC possesses shorterquery path length and higher clustering and better robustnessthan several popular P2P overlay networks such as Chord andUlysses.

  8. Computing a single cell in the overlay of two simple polygons

    NARCIS (Netherlands)

    Berg, M. de; Devillers, O.; Dobrindt, K.T.G.; Schwarzkopf, O.

    2001-01-01

    This note combines the lazy randomized incremental construction scheme with the technique of \\connectivity acceleration" to obtain an O ( n (log ? n ) 2 ) time randomized algorithm to compute a single face in the overlay oftwo simple polygons in the plane.

  9. 3D Finite Element Analysis of HMA Overlay Mix Design to Control Reflective Cracking

    CERN Document Server

    Ghauch, Ziad G

    2011-01-01

    One of the most common rehabilitation techniques of deteriorated pavements is the placement of an HMA overlay on top of the existing Asphalt Concrete (AC) or Portland Cement Concrete (PCC) pavement. However, shortly after pavement resurfacing, HMA overlays exhibit a cracking pattern similar to that of the underlying pavement. This phenomenon is known as reflective cracking. This study examines the effectiveness of several HMA overlay mix design strategies for the purpose of controlling the development of reflective cracking. A parametric study was conducted using a 3D Finite Element (FE) model of a rigid pavement section including a Linear Viscoelastic (LVE) model for Hot Mix Asphalt (HMA) materials and non-uniform tire-pavement contact stresses. Results obtained show that for the intermediate and surface courses, using a Dense Graded (DG) or Polymer Modified (PM) asphalt mixture instead of a Standard Binder (SB) mixture results in reduced tensile stresses at the bottom of the HMA overlay but higher levels of...

  10. A study of processes for welding pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Weston, J. (ed.)

    1991-07-01

    A review was made of exisiting and potential processes for welding pipelines: fusion welding (arc, electron beam, laser, thermit) and forge welding (friction, flash, magnetically impelled arc butt, upset butt, explosive, shielded active gas, gas pressure). Consideration of J-lay operations gave indications that were reflections of the status of the processes in terms of normal land and offshore S-lay operation: forge welding processes, although having promise require considerable development; fusion welding processes offer several possibilities (mechanized GMA welding likely to be used in 1991-2); laser welding requires development in all pipeline areas: a production machine for electron beam welding will involve high costs. Nondestructive testing techniques are also reviewed. Demand for faster quality assessment is being addressed by speeding radiographic film processing and through the development of real time radiography and automatic ultrasonic testing. Conclusions on most likely future process developments are: SMAW with cellulosic electrodes is best for tie-ins, short pip runs; SMAW continues to be important for small-diameter lines, although mechanized GMA could be used, along with mechanical joining, MIAB, radial fraction, and flash butt; mechanized GMA welding is likely to predominate for large diameter lines and probably will be used for the first J-lay line (other techniques could be used too); and welding of piping for station facilities involves both shop welding of sub-assemblies and on-site welding of pipe and sub-assemblies to each other (site welding uses both SMAW and GMAW). Figs, tabs.

  11. OVERLAY NETWORKS APPLICATION MODEL FOR MILITARY TRAFFIC%Overlay Networks在军事通信中的应用模型

    Institute of Scientific and Technical Information of China (English)

    孙晓; 王晖

    2008-01-01

    首先简单介绍了Overlay Networks,然后分析了当前军事通信的弊端和未来发展趋势,提出采用Overlay Networks的思想,提升军事通信网络的性能,为未来信息化战争提供网络基础架构.最后分析了该应用模型的优点和亟待解决的几个问题.

  12. EMAT weld inspection and weld machine diagnostic system for continuous coil processing lines

    Science.gov (United States)

    Latham, Wayne M.; MacLauchlan, Daniel T.; Geier, Dan P.; Lang, Dennis D.

    1996-11-01

    Weld breaks of steel coil during cold rolling and continuous pickling operations are a significant source of lost productivity and product yield. Babcock and Wilcox Innerspec Technologies has developed a weld process control system which monitors the key variables of the welding process and determines the quality of the welds generated by flash butt welding equipment. This system is known as the Temate 2000 Automated Flash Butt Weld Inspection and Weld Machine Diagnostic System. The Temate 2000 system utilizes electro- magnetic acoustic transducer (EMAT) technology as the basis for performing on-line, real-time, nondestructive weld quality evaluation. This technique accurately detects voids, laps, misalignment and over/under trim conditions in the weld. Results of the EMAT weld inspection are immediately presented to the weld machine operator for disposition. Welding process variables such as voltage, current, platen movements and upset pressures are monitored and collected with the high speed data acquisition system. This data is processed and presented in real-time display to indicate useful welding process information such as platen crabbing, upset force, peak upset current, and many others. Alarming for each variable is provided and allows detailed maintenance reports and summary information to be generated. All weld quality and process parameter data are stored, traceable to each unique weld, and available for post process evaluation. Installation of the Temate 2000 system in a major flat rolled steel mill has contributed to near elimination of weld breakage and increased productivity at this facility.

  13. ALGORITHM AND IMPLEMENTATION OF AUTO-SEARCHING WELD LINE FOR WELDING MOBILE ROBOT

    Institute of Scientific and Technical Information of China (English)

    ZHANG Ke; L(U) Xueqin; WU Yixiong; LOU Songnian

    2006-01-01

    An algorithm of auto-searching weld line for welding mobile robot is presented.Auto-searching weld line is that the robot can automatically recognize a weld groove according to the characteristics of the weld groove before welding, and then adjust itself posture to the desired status preparing for welding, namely, it is a process that the robot autonomously aligns itself to the center of welding seam. Firstly, the configuration of welding mobile robot with the function of auto-searching weld line is introduced, then the algorithm and implementation of auto-searching weld line are presented on the basis of kinematics model of the robot, at last trajectory planning among auto-searching weld line is investigated in detail. The experiment result shows that the developed welding mobile robot can successfully implement the task of auto-searching weld line before welding, tracking error precision can be controlled to approximate ± 1.5 mm, and satisfy the requirement of practical welding project.

  14. Effect of Welding Methods on the Structure and Mechanical Properties of Welded Joints of Screw Piles

    Science.gov (United States)

    Golikov, N. I.; Sidorov, M. M.; Stepanova, K. V.

    2016-11-01

    Mechanical properties and characteristics of the structure of welded joints of screw piles are studied. It is shown that cast tips from steel 25L do not meet the performance specifications for operation in the Northern climatic zone. Quality welded joints of screw piles can be obtained by semiautomatic welding in an environment of CO2 with Sv-08G2S welding wire.

  15. Bullet: high bandwidth data dissemination using an overlay mesh

    OpenAIRE

    Kostic, D.; Rodriguez, A.; J. Albrecht; Vahdat, A.

    2003-01-01

    In recent years, overlay networks have become an effective alternative to IP multicast for efficient point to multipoint communication across the Internet. Typically, nodes self-organize with the goal of forming an efficient overlay tree, one that meets performance targets without placing undue burden on the underlying network. In this paper, we target high-bandwidth data distribution from a single source to a large number of receivers. Applications include large-file transfers and real-time ...

  16. Application of overlay modeling and control with Zernike polynomials in an HVM environment

    Science.gov (United States)

    Ju, JaeWuk; Kim, MinGyu; Lee, JuHan; Nabeth, Jeremy; Jeon, Sanghuck; Heo, Hoyoung; Robinson, John C.; Pierson, Bill

    2016-03-01

    Shrinking technology nodes and smaller process margins require improved photolithography overlay control. Generally, overlay measurement results are modeled with Cartesian polynomial functions for both intra-field and inter-field models and the model coefficients are sent to an advanced process control (APC) system operating in an XY Cartesian basis. Dampened overlay corrections, typically via exponentially or linearly weighted moving average in time, are then retrieved from the APC system to apply on the scanner in XY Cartesian form for subsequent lot exposure. The goal of the above method is to process lots with corrections that target the least possible overlay misregistration in steady state as well as in change point situations. In this study, we model overlay errors on product using Zernike polynomials with same fitting capability as the process of reference (POR) to represent the wafer-level terms, and use the standard Cartesian polynomials to represent the field-level terms. APC calculations for wafer-level correction are performed in Zernike basis while field-level calculations use standard XY Cartesian basis. Finally, weighted wafer-level correction terms are converted to XY Cartesian space in order to be applied on the scanner, along with field-level corrections, for future wafer exposures. Since Zernike polynomials have the property of being orthogonal in the unit disk we are able to reduce the amount of collinearity between terms and improve overlay stability. Our real time Zernike modeling and feedback evaluation was performed on a 20-lot dataset in a high volume manufacturing (HVM) environment. The measured on-product results were compared to POR and showed a 7% reduction in overlay variation including a 22% terms variation. This led to an on-product raw overlay Mean + 3Sigma X&Y improvement of 5% and resulted in 0.1% yield improvement.

  17. Determination through the distortions analysis of the best welding sequence in longitudinal welds VATS electron beam welding FE simulation

    Energy Technology Data Exchange (ETDEWEB)

    Guirao, J., E-mail: julio@natec-ingenieros.co [Numerical Technologies, S.L., Marques de San Esteban No. 52, 33206 Gijon (Spain); Rodriguez, E. [Department of Mechanical Engineering, University of Oviedo, Campus de Viesques, 33203 Gijon (Spain); Bayon, A. [Vacuum Vessel Group, Fusion for Energy, Josep Pla 2, 08019 Barcelona (Spain); Bouyer, F. [DCNS, Indret 44620 LA MONTAGNE (France); Pistono, J. [Department of Thermal Machines and Motors, University of Oviedo, Campus de Viesques, 33203 Gijon (Spain); Jones, L. [Vacuum Vessel Group, Fusion for Energy, Josep Pla 2, 08019 Barcelona (Spain)

    2010-08-15

    This paper presents a detailed finite element simulation of the longitudinal rib welds of Vessel Advanced Technology Segment (VATS) by e-beam welding. Nine different simulation sequences were carried out to explain the different mechanisms that drive the distortions process during welding and to lead to an optimum sequence which minimizes the final distortions. The simulations were used to guide the manufacture of the final sequence of the VATS. Distortion measurements taken after welding compared very well with the simulated results.

  18. Mitigation of stress corrosion cracking in pressurized water reactor (PWR) piping systems using the mechanical stress improvement process (MSIP{sup R)} or underwater laser beam welding

    Energy Technology Data Exchange (ETDEWEB)

    Rick, Grendys; Marc, Piccolino; Cunthia, Pezze [Westinghouse Electric Company, LLC, New York (United States); Badlani, Manu [Nu Vision Engineering, New York (United States)

    2009-04-15

    A current issue facing pressurized water reactors (PWRs) is primary water stress corrosion cracking (PWSCC) of bi metallic welds. PWSCC in a PWR requires the presence of a susceptible material, an aggressive environment and a tensile stress of significant magnitude. Reducing the potential for SCC can be accomplished by eliminating any of these three elements. In the U.S., mitigation of susceptible material in the pressurizer nozzle locations has largely been completed via the structural weld overlay (SWOL) process or NuVision Engineering's Mechanical Stress Improvement Process (MSIP{sup R)}, depending on inspectability. The next most susceptible locations in Westinghouse designed power plants are the Reactor Vessel (RV) hot leg nozzle welds. However, a full SWOL Process for RV nozzles is time consuming and has a high likelihood of in process weld repairs. Therefore, Westinghouse provides two distinctive methods to mitigate susceptible material for the RV nozzle locations depending on nozzle access and utility preference. These methods are the MSIP and the Underwater Laser Beam Welding (ULBW) process. MSIP applies a load to the outside diameter of the pipe adjacent to the weld, imposing plastic strains during compression that are not reversed after unloading, thus eliminating the tensile stress component of SCC. Recently, Westinghouse and NuVision successfully applied MSIP on all eight RV nozzles at the Salem Unit 1 power plant. Another option to mitigate SCC in RV nozzles is to place a barrier between the susceptible material and the aggressive environment. The ULBW process applies a weld inlay onto the inside pipe diameter. The deposited weld metal (Alloy 52M) is resistant to PWSCC and acts as a barrier to prevent primary water from contacting the susceptible material. This paper provides information on the approval and acceptance bases for MSIP, its recent application on RV nozzles and an update on ULBW development.

  19. Effects of welding technology on welding stress based on the finite element method

    Science.gov (United States)

    Fu, Jianke; Jin, Jun

    2017-01-01

    Finite element method is used to simulate the welding process under four different conditions of welding flat butt joints. Welding seams are simulated with birth and death elements. The size and distribution of welding residual stress is obtained in the four kinds of welding conditions by Q345 manganese steel plate butt joint of the work piece. The results shown that when using two-layers welding,the longitudinal and transverse residual stress were reduced;When welding from Middle to both sides,the residual stress distribution will change,and the residual stress in the middle of the work piece was reduced.

  20. TECHNOLOGICAL ISSUES IN MECHANISED FEED WIG/TIG WELDING SURFACING OF WELDING

    Directory of Open Access Journals (Sweden)

    BURCA Mircea

    2016-09-01

    manual welding tests in the light of using the process for welding surfacing being known that in such applications mechanised operations are recommended whenever possible given the latter strengths i.e. increased productivity and quality deposits. The research also aims at achieving a comparative a study between wire mechanised feed based WIG manual welding and the manual rod entry based manual welding in terms of geometry deposits, deposits aesthetics, operating technique, productivity, etc . In this regard deposits were made by means of two welding procedures, and subsequently welding surfacing was made with the optimum values of the welding parameters in this case.

  1. VMCast: A VM-Assisted Stability Enhancing Solution for Tree-Based Overlay Multicast.

    Directory of Open Access Journals (Sweden)

    Weidong Gu

    Full Text Available Tree-based overlay multicast is an effective group communication method for media streaming applications. However, a group member's departure causes all of its descendants to be disconnected from the multicast tree for some time, which results in poor performance. The above problem is difficult to be addressed because overlay multicast tree is intrinsically instable. In this paper, we proposed a novel stability enhancing solution, VMCast, for tree-based overlay multicast. This solution uses two types of on-demand cloud virtual machines (VMs, i.e., multicast VMs (MVMs and compensation VMs (CVMs. MVMs are used to disseminate the multicast data, whereas CVMs are used to offer streaming compensation. The used VMs in the same cloud datacenter constitute a VM cluster. Each VM cluster is responsible for a service domain (VMSD, and each group member belongs to a specific VMSD. The data source delivers the multicast data to MVMs through a reliable path, and MVMs further disseminate the data to group members along domain overlay multicast trees. The above approach structurally improves the stability of the overlay multicast tree. We further utilized CVM-based streaming compensation to enhance the stability of the data distribution in the VMSDs. VMCast can be used as an extension to existing tree-based overlay multicast solutions, to provide better services for media streaming applications. We applied VMCast to two application instances (i.e., HMTP and HCcast. The results show that it can obviously enhance the stability of the data distribution.

  2. VMCast: A VM-Assisted Stability Enhancing Solution for Tree-Based Overlay Multicast.

    Science.gov (United States)

    Gu, Weidong; Zhang, Xinchang; Gong, Bin; Zhang, Wei; Wang, Lu

    2015-01-01

    Tree-based overlay multicast is an effective group communication method for media streaming applications. However, a group member's departure causes all of its descendants to be disconnected from the multicast tree for some time, which results in poor performance. The above problem is difficult to be addressed because overlay multicast tree is intrinsically instable. In this paper, we proposed a novel stability enhancing solution, VMCast, for tree-based overlay multicast. This solution uses two types of on-demand cloud virtual machines (VMs), i.e., multicast VMs (MVMs) and compensation VMs (CVMs). MVMs are used to disseminate the multicast data, whereas CVMs are used to offer streaming compensation. The used VMs in the same cloud datacenter constitute a VM cluster. Each VM cluster is responsible for a service domain (VMSD), and each group member belongs to a specific VMSD. The data source delivers the multicast data to MVMs through a reliable path, and MVMs further disseminate the data to group members along domain overlay multicast trees. The above approach structurally improves the stability of the overlay multicast tree. We further utilized CVM-based streaming compensation to enhance the stability of the data distribution in the VMSDs. VMCast can be used as an extension to existing tree-based overlay multicast solutions, to provide better services for media streaming applications. We applied VMCast to two application instances (i.e., HMTP and HCcast). The results show that it can obviously enhance the stability of the data distribution.

  3. Application Oriented Flow Routing Algorithm for VoIP Overlay Networks

    Science.gov (United States)

    Wipusitwarakun, Komwut; Chimmanee, Sanon

    Overlay networks which are dynamically created over underlying IP networks are becoming widely used for delivering multimedia contents since they can provide several additional user-definable services. Multiple overlay paths between a source-destination overlay node pair are designed to improve service robustness against failures and bandwidth fluctuation of the underlying networks. Multimedia traffic can be distributed over those multiple paths in order to maximize paths' utilization and to increase application throughputs. Most of flow-based routing algorithms consider only common metrics such as paths' bandwidth or delay, which may be effective for data applications but not for real-time applications such as Voice over IP (VoIP), in which different levels of such performance metrics may give the same level of the performance experienced by end users. This paper focuses on such VoIP overlay networks and proposes a novel alternative path based flow routing algorithm using an application-specific traffic metric, i.e. “VoIP Path Capacity (VPCap), ” to calculate the maximum number of QoS satisfied VoIP flows which may be distributed over each available overlay path at a moment. The simulation results proved that more QoS-satisfied VoIP sessions can be established over the same multiple overlay paths, comparing to traditional approaches.

  4. Assessment and prediction of drying shrinkage cracking in bonded mortar overlays

    Energy Technology Data Exchange (ETDEWEB)

    Beushausen, Hans, E-mail: hans.beushausen@uct.ac.za; Chilwesa, Masuzyo

    2013-11-15

    Restrained drying shrinkage cracking was investigated on composite beams consisting of substrate concrete and bonded mortar overlays, and compared to the performance of the same mortars when subjected to the ring test. Stress development and cracking in the composite specimens were analytically modeled and predicted based on the measurement of relevant time-dependent material properties such as drying shrinkage, elastic modulus, tensile relaxation and tensile strength. Overlay cracking in the composite beams could be very well predicted with the analytical model. The ring test provided a useful qualitative comparison of the cracking performance of the mortars. The duration of curing was found to only have a minor influence on crack development. This was ascribed to the fact that prolonged curing has a beneficial effect on tensile strength at the onset of stress development, but is in the same time not beneficial to the values of tensile relaxation and elastic modulus. -- Highlights: •Parameter study on material characteristics influencing overlay cracking. •Analytical model gives good quantitative indication of overlay cracking. •Ring test presents good qualitative indication of overlay cracking. •Curing duration has little effect on overlay cracking.

  5. Effect of oxygen partial pressure on oxidation performance of iron-aluminide layers on 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Hong-guang; Zhan, Qin; Zhao, Wei-wei; Yuan, Xiao-ming [China Institute of Atomic Energy, Beijing (China). Dept. of Reactor Engineering Research and Design

    2009-07-01

    Tritium permeation barriers (TPB) are required in fusion technology in order to reduce the tritium permeation rate through the structural materials such as type 316 stainless steel. Iron-aluminide layers with alumina on top have been selected as the reference materials for TPB. Aluminide were prepared on the 316L (00Cr17Ni14Mo2) stainless steel by a specific aluminizing process and its oxidation behaviors have been studied in CIAE. This paper is focused on the effect of oxygen partial pressure on the characterization of the surface alumina films. Alumina films were formed on the Fe-Al coatings under the oxygen partial pressure below 200Pa, which is mainly composed of Al{sub 2}O{sub 3} with the thickness upto 300nm, and a little CeO{sub 2} and Cr{sub 2}O{sub 3}. It shows the formation of alumina films because of the selective oxidation of the aluminide on the top surface. (orig.)

  6. Effect of weld reinforcement on axial plastic buckling of welded steel cylindrical shells

    Institute of Scientific and Technical Information of China (English)

    Chu-lin YU; Zhi-ping CHEN; Ji WANG; Shun-juan YAN; Li-cai YANG

    2012-01-01

    The effect of weld reinforcement on axial plastic buckling of welded steel cylindrical shells is investigated through experimental and numerical buckling analysis using six welded steel cylindrical shell specimens.The relationship between the amplitude of weld reinforcement and the axial plastic buckling critical load is explored.The effect of the material yield strength and the number of circumferential welds on the axial plastic buckling is studied.Results show that circumferential weld reinforcement represents a severe imperfect form of axially compressed welded steel cylindrical shells and the axial plastic buckling critical load decreases with the increment of the mean amplitude of circumferential weld reinforcement.The material yield strength and the number of circumferential welds are found to have no significant effect on buckling waveforms; however,the axial plastic buckling critical load can be decreased to some extent with the increase of the number of circumferential welds.

  7. Effect of Multi-repair Welding on Fatigue Performance of Aluminum Alloy Profile Welded Joint

    Science.gov (United States)

    Diao, You-De; Shi, Chun-Yuan; Tian, Hong-Lei

    2016-05-01

    Aluminum alloy profile has been widely used in the manufacture of the rail vehicles. But it's necessary for the repair welding of the welded joints to be conducted because some defects exist in the weld such as porosity, inclusions and incomplete penetrations in the welding processes. In this paper, the influence of the multi-repair welding of 6005A aluminum alloy profile butt welded joints on the fatigue performance are investigated based on the results of fatigue tests. The parameters of curves and the fatigue strength of the welded joints are calculated, and Goodman fatigue limit diagram is also obtained. The results show that fatigue strength of aluminum alloy profile butt welded joints, in condition of 107 cycle life, meet the standard requirement for the as-welded, repair welded state one time or two times respectively.

  8. Modeling of welded bead profile for rapid prototyping by robotic MAG welding

    Institute of Scientific and Technical Information of China (English)

    CAO Yong; ZHU Sheng; WANG Tao; WANG Wanglong

    2009-01-01

    As a deposition technology, robotic metal active gas(MAG) welding has shown new promise for rapid prototyping (RP) of metallic parts. During the process of metal forming using robotic MAG welding, sectional profile of single-pass welded bead is critical to formed accuracy and quality of metal pans. In this paper, the experiments of single-pass welded bead for rapid prototyping using robotic MAG welding were carried out. The effect of some edge detectors on the cross-sectional edge of welded bead was discussed and curve fitting was applied using leat square fitting. Consequently, the mathematical model of welded bead profile was developed. The experimental results show that good shape could be obtained under suitable welding parameters. Canny operawr is suitable to edge detection of welded bead profile, and the mathematical model of welded bead profile developed is approximately parabola.

  9. Predicting effects of diffusion welding parameters on welded joint properties by artificial neural network

    Institute of Scientific and Technical Information of China (English)

    刘黎明; 祝美丽; 牛济泰; 张忠典

    2001-01-01

    The static model for metal matrix composites in diffusion welding was established by means of artificial neural network method. The model presents the relationship between weld joint properties and welding parameters such as welding temperature, welding pressure and welding time. Through simulating the diffusion welding process of SiCw/6061Al composite, the effects of welding parameters on the strength of welded joint was studied and optimal technical parameters was obtained. It is proved that this method has good fault-tolerant ability and versatility and can overcome the shortage of the general experiment. The established static model is in good agreement with the actual welding process, so it becomes a new path for studying the weldability of new material.

  10. Characteristics of Welding Crack Defects and Failure Mode in Resistance Spot Welding of DP780 Steel

    Institute of Scientific and Technical Information of China (English)

    Xiao-pei WANG; Yong-qiang ZHANG; Jian-bin JU; Jian-qiang ZHANG; Jian-wei YANG

    2016-01-01

    The mechanical properties of welded joints in resistance spot welding of DP780 steel were tested,and three dif-ferent types of welding cracks in welded joints were investigated by optical microscopy,scanning electron microscopy and electron back-scattered diffraction.Finally,the failure mode of the welded joints in shear tensile test was dis-cussed.It is found the shear tensile strength of welded joints can be greatly improved by adding preheating current or tempering current.The surface crack in welded joint is intergranular fracture,while the inner crack in welded joint is transgranular fracture,and the surface crack on the edge of the electrode imprint can be improved by adding prehea-ting current or tempering current.The traditional failure mode criterion advised by American Welding Society is no longer suitable for DP780 spot welds and the critical nugget size suggested by Pouranvari is overestimated.

  11. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    Energy Technology Data Exchange (ETDEWEB)

    Kilinc, B., E-mail: bkilinc@sakarya.edu.tr; Durmaz, M.; Abakay, E. [Department of Metallurgical and Materials Engineering, Institute of Arts and Sciences, SakaryaUniversity, Esentepe Campus, 54187Sakarya (Turkey); Sen, U.; Sen, S. [Department of Metallurgical and Materials Engineering, Engineering Faculty, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey)

    2015-03-30

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe{sub 12}Nb{sub 5}B{sub 3} and Fe{sub 2}NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe{sub 2}B, NbB{sub 2}, NbFeB and Fe0,2 Nb{sub 0,8} phases. The hardness of the presence phases are changing between 1689±85 HV{sub 0.01}, and 181±7 HV{sub 0.1}. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe{sub 12}Nb{sub 5}B{sub 3} and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  12. Welding Polarity Effects on Weld Spatters and Bead Geometry of Hyperbaric Dry GMAW

    Institute of Scientific and Technical Information of China (English)

    XUE Long; WU Jinming; HUANG Junfen; HUANG Jiqiang; ZOU Yong; LIU Jian

    2016-01-01

    Welding polarity has influence on welding stability to some extent, but the specific relationship between welding polarity and weld quality has not been found, especially under the hyperbaric environment. Based on a hyperbaric dry welding experiment system, gas metal arc welding(GMAW) experiments with direct current electrode positive(DCEP) and direct current electrode negative(DCEN) operations are carried out under the ambient pressures of 0.1 MPa, 0.4 MPa, 0.7 MPa and 1.0 MPa to find the influence rule of different welding polarities on welding spatters and weld bead geometry. The effects of welding polarities on the weld bead geometry such as the reinforcement, the weld width and the penetration are discussed. The experimental results show that the welding spatters gradually grow in quantity and size for GMAW with DCEP, while GMAW with DCEN can produce fewer spatters comparatively with the increase of the ambient pressure. Compared with DCEP, the welding current and arc voltage waveforms for DCEN is more stable and the distribution of welding current probability density for DCEN is more concentrated under the hyperbaric environment. When the ambient pressure is increased from 0.1 MPa to 1.0 MPa, the effects of welding polarities on the reinforcement, the weld width and the penetration are as follows: an increase of 0.8 mm for the weld reinforcement is produced by GMAW with DCEN and 1.3 mm by GMAW with DCEP, a decrease of 7.2 mm for the weld width is produced by DCEN and 6.1 mm by DCEP; and an increase of 3.9 mm for the penetration is produced by DCEN and 1.9 mm by DCEP. The proposed research indicates that the desirable stability in the welding procedure can be achieved by GMAW with DCEN operation under the hyperbaric environment.

  13. Experimental determination of the weld penetration evolution in keyhole plasma arc welding

    Institute of Scientific and Technical Information of China (English)

    Hu Qingxian; Wu Chuansong; Zhang Yuming

    2007-01-01

    Keyhole plasma arc welding experiments are conducted to measure the weld geometry and penetration at different moments during the initial phase from igniting arc to quasi-steady state. Indirect information on keyhole formation and evolution in plasma arc welding can be extracted based on the weld macrophotograph at cross section. It has laid foundation to verify the mathematical models of keyhole plasma arc welding.

  14. Welding polarity effects on weld spatters and bead geometry of hyperbaric dry GMAW

    Science.gov (United States)

    Xue, Long; Wu, Jinming; Huang, Junfen; Huang, Jiqiang; Zou, Yong; Liu, Jian

    2016-03-01

    Welding polarity has influence on welding stability to some extent, but the specific relationship between welding polarity and weld quality has not been found, especially under the hyperbaric environment. Based on a hyperbaric dry welding experiment system, gas metal arc welding(GMAW) experiments with direct current electrode positive(DCEP) and direct current electrode negative(DCEN) operations are carried out under the ambient pressures of 0.1 MPa, 0.4 MPa, 0.7 MPa and 1.0 MPa to find the influence rule of different welding polarities on welding spatters and weld bead geometry. The effects of welding polarities on the weld bead geometry such as the reinforcement, the weld width and the penetration are discussed. The experimental results show that the welding spatters gradually grow in quantity and size for GMAW with DCEP, while GMAW with DCEN can produce fewer spatters comparatively with the increase of the ambient pressure. Compared with DCEP, the welding current and arc voltage waveforms for DCEN is more stable and the distribution of welding current probability density for DCEN is more concentrated under the hyperbaric environment. When the ambient pressure is increased from 0.1 MPa to 1.0 MPa, the effects of welding polarities on the reinforcement, the weld width and the penetration are as follows: an increase of 0.8 mm for the weld reinforcement is produced by GMAW with DCEN and 1.3 mm by GMAW with DCEP, a decrease of 7.2 mm for the weld width is produced by DCEN and 6.1 mm by DCEP; and an increase of 3.9 mm for the penetration is produced by DCEN and 1.9 mm by DCEP. The proposed research indicates that the desirable stability in the welding procedure can be achieved by GMAW with DCEN operation under the hyperbaric environment.

  15. Welding distortion of aluminium structural members

    Energy Technology Data Exchange (ETDEWEB)

    Goglio, L. [Politecnico di Torino (Italy). Dept. of Mech.; Gugliotta, A. [Politecnico di Torino (Italy). Dept. of Mech.; Pasquino, D. [Politecnico di Torino (Italy). Dept. of Mech.

    1996-12-31

    The paper deals with the angular distortion induced in aluminium tubular beams during welding to prepare T junctions. The research, based on experimental measurements, makes use of statistical methods to identify the parameters (beam section, weld length, welding direction, etc.) that influence the angular change. The results are discussed also considering a model known from the literature. It is found that the distortion is generally low and can be minimized by a proper welding process. (orig.)

  16. Stereoscopic Video Weld-Seam Tracker

    Science.gov (United States)

    Kennedy, Larry Z.

    1991-01-01

    Stereoscopic video camera and laser illuminator operates in conjunction with image-data-processing computer to locate weld seam and to map surface features in vicinity of seam. Intended to track seams to guide placement of welding torch in automatic welding system and to yield information on qualities of welds. More sensitive than prior optical seam trackers and suitable for use in production environment. Tracks nearly invisible gap between butted machined edges of two plates.

  17. Welding technology for rails. Rail no setsugo gijutsu

    Energy Technology Data Exchange (ETDEWEB)

    Okumura, M.; Karimine, K. (Nippon Steel Corp., Tokyo (Japan)); Uchino, K.; Sugino, K. (Nippon Steel Corp., Kitakyushu, Fukuoka (Japan). Technical Research Inst. of Yawata Works); Ueyama, K. (JR Railway Technical Research Inst., Tokyo (Japan))

    1993-08-01

    The rail joining technology is indispensable for making long welded rails. Flush butt welding, gas welding, enclosed arc welding, and thermit welding are used properly as the welding methods. A method for improving the joint reliability by controlling the residual stress distribution of welded joint is investigated to prepare high carbon component weld metal similar to the rail. Problems with each of the welding methods and the newly developed technology to solve the problems are outlined. Composition of the coating is improved also, and a high C system welding rod is developed which has satisfactory weldability. High performance and high efficient new enclosed arc welding technology not available by now is developed which utilizes high carbon welding metal as a new EA welding work technology, and put to practical use. As a result of this study, useful guides are obtained for the establishment of satisfactory thermit welding technology. 17 refs., 16 figs., 1 tab.

  18. Laser weld process monitoring and control using chromatic filtering of thermal radiation from a weld pool

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Cheol Jung; Kim, Min Suk; Baik, Sung Hoon; Chung, Chin Man

    2000-06-01

    The application of high power Nd: YAG lasers for precision welding in industry has been growing quite fast these days in diverse areas such as the automobile, the electronics and the aerospace industries. These diverse applications also require the new developments for the precise control and the reliable process monitoring. Due to the hostile environment in laser welding, a remote monitoring is required. The present development relates in general to weld process monitoring techniques, and more particularly to improved methods and apparatus for real-time monitoring of thermal radiation of a weld pool to monitor a size variation and a focus shift of the weld pool for weld process control, utilizing the chromatic aberration of focusing lens or lenses. The monitoring technique of the size variation and the focus shift of a weld pool is developed by using the chromatic filtering of the thermal radiation from a weld pool. The monitoring of weld pool size variation can also be used to monitor the weld depth in a laser welding. Furthermore, the monitoring of the size variation of a weld pool is independent of the focus shift of a weld pool and the monitoring of the focus shift of a weld pool is independent of the size variation of a weld pool.

  19. Friction welding thermal and metallurgical characteristics

    CERN Document Server

    Yilbas, Bekir Sami

    2014-01-01

    This book provides insight into the thermal analysis of friction welding incorporating welding parameters such as external, duration, breaking load, and material properties. The morphological and metallurgical changes associated with the resulting weld sites are analysed using characterization methods such as electron scanning microscope, energy dispersive spectroscopy, X-ray Diffraction, and Nuclear reaction analysis.

  20. Corrosion Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Weldingh, Jakob; Olsen, Flemmming Ove

    1997-01-01

    In this paper the corrosion properties of laser welded AISI 316L stainless steel are examined. A number of different welds has been performed to test the influence of the weld parameters of the resulting corrosion properties. It has been chosen to use the potential independent critical pitting...

  1. Automatic Guidance System for Welding Torches

    Science.gov (United States)

    Smith, H.; Wall, W.; Burns, M. R., Jr.

    1984-01-01

    Digital system automatically guides welding torch to produce squarebutt, V-groove and lap-joint weldments within tracking accuracy of +0.2 millimeter. Television camera observes and traverses weld joint, carrying welding torch behind. Image of joint digitized, and resulting data used to derive control signals that enable torch to track joint.

  2. Experimental and simulated strength of spot welds

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Bennedbæk, Rune A.K.; Larsen, Morten B.

    2014-01-01

    Weld strength testing of single spots in DP600 steel is presented for the three typical testing procedures, i.e. tensile-shear, cross-tension and peel testing. Spot welds are performed at two sets of welding parameters and strength testing under these conditions is presented by load-elongation cu...

  3. Resistance welding equipment manufacturing capability for exports

    Energy Technology Data Exchange (ETDEWEB)

    Sastry, V.S.; Raju, Y.S.; Somani, A.K.; Setty, D.S.; Rameswara Raw, A.; Hermantha Rao, G.V.S.; Jayaraj, R.N. [Nuclear Fuel Complex, Dept. of Atomic Energy, Hyderbad (India)

    2010-07-01

    Indian Pressurised Heavy Water Reactor (PHWR) fuel bundle is fully welded and is unique in its design. Appendage welding, end closure welding, and end plate welding is carried out using resistance welding technique. Out of many joining processes available, resistance-welding process is reliable, environment friendly and best suitable for mass production applications. Nuclear Fuel Complex (NFC), an industrial unit is established in Hyderabad, under the aegis of the Dept of Atomic Energy to manufacture fuel for Pressurised Heavy Water Reactors. From inception, NFC has given importance for self-reliance and indigenization with respect to manufacturing process and equipment. Sintering furnaces, centreless grinders, appendage-welding machines, end-closure welding equipment and end-plate welding equipments, which were initially imported, are either indigenized or designed and manufactured in house. NFC has designed, manufactured a new appendage-welding machine for manufacturing 37 element fuel bundles. Recently NFC has bagged an order from IAEA through international bidding for design, manufacture, supply, erection and commissioning of end-closure welding equipment. The paper gives in detail the salient features of these welding equipment. (author)

  4. 49 CFR 195.224 - Welding: Weather.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Welding: Weather. 195.224 Section 195.224 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... PIPELINE Construction § 195.224 Welding: Weather. Welding must be protected from weather conditions...

  5. 49 CFR 179.400-11 - Welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.400-11 Section 179.400-11...-11 Welding. (a) Except for closure of openings and a maximum of two circumferential closing joints in... subchapter). (d) Each welding procedure, welder, and fabricator must be approved. [Amdt. 179-32, 48 FR...

  6. 49 CFR 179.220-10 - Welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.220-10 Section 179.220-10... Specifications for Non-Pressure Tank Car Tanks (Classes DOT-111AW and 115AW) § 179.220-10 Welding. (a) All joints... of this subchapter). Welding procedures, welders, and fabricators shall be approved. (b)...

  7. 49 CFR 179.200-10 - Welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.200-10 Section 179.200-10... Specifications for Non-Pressure Tank Car Tanks (Classes DOT-111AW and 115AW) § 179.200-10 Welding. (a) All joints... W (IBR, see § 171.7 of this subchapter). Welding procedures, welders and fabricators shall...

  8. 46 CFR 154.660 - Pipe welding.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Pipe welding. 154.660 Section 154.660 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SAFETY STANDARDS FOR... § 154.660 Pipe welding. (a) Pipe welding must meet Part 57 of this chapter. (b) Longitudinal butt...

  9. 49 CFR 179.100-9 - Welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.100-9 Section 179.100-9... Specifications for Pressure Tank Car Tanks (Classes DOT-105, 109, 112, 114 and 120) § 179.100-9 Welding. (a) All..., appendix W (IBR, see § 171.7 of this subchapter). Welding procedures, welders and fabricators shall...

  10. Preparation of aluminide coatings on the inner surface of tubes by heat treatment of Al coatings electrodeposited from an ionic liquid

    Energy Technology Data Exchange (ETDEWEB)

    Xue, Dongpeng; Chen, Yimin [School of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Ling, Guoping, E-mail: linggp@zju.edu.cn [School of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Liu, Kezhao; Chen, Chang’an; Zhang, Guikai [National Key Laboratory of Surface Physics, China Academy of Engineering Physics, Mianyang 621900 (China)

    2015-12-15

    Highlights: • Al coating is prepared on the inner surface of one-meter tube. • Al coating shows good adherence to the substrate. • The thickness of Al coating is uniform along the tube. • Aluminide coating is obtained by heat treating Al coating. • Structure of aluminide coating is regulated by different thickness of Al coating. - Abstract: Aluminide coatings were prepared on the inner surface of 316L stainless steel tubes with size of Ø 12 mm × 1000 mm by heat-treating Al coatings electrodeposited from AlCl{sub 3}-1-ethyl-3-methyl-imidazolium chloride (AlCl{sub 3}–EMIC) ionic liquid at room temperature. Studies on the electrolytic etching pretreatment of stainless tubes before Al coating electrodeposition were carried out. The Al coating showed good adherence to the substrate after electrolytic etching at 10 mA/cm{sup 2} for 10 min. The thickness of Al coatings was uniform along the tube. The structure of prepared aluminide coatings can be regulated by different thickness of Al coating. The outer layer of aluminide coatings was FeAl, Fe{sub 2}Al{sub 5} and FeAl{sub 3} for the samples of 1-μm, 5-μm and 10-μm thick Al coatings, respectively.

  11. Materials and welding engineering in advanced coal utilization plants

    Energy Technology Data Exchange (ETDEWEB)

    Schuhmacher, D.; Schulze-Frielinghaus, W.; Puetz, J.; Eichhorn, F.; Gaever, E. van

    1983-08-01

    The authors present the findings of studies on welding methods for high-temperature alloys used in advanced coal gasification plants. They discuss weld preparation, automatic TIG welding, MIG welding (also with pulsed arc) and plasma arc welding. The mechanical properties of welded joints before and after age hardening are investigated, and the results of fatigue and corrosion tests are presented. The welding methods are compared with a view to their suitability for high-temperature materials.

  12. A Novel Low-Temperature Fiffusion Aluminide Coating for Ultrasupercritical Coal-Fried Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Ying

    2009-12-31

    An ultrasupercritical (USC) boiler with higher steam temperature and pressure is expected to increase the efficiency of the coal-fired power plant and also decrease emissions of air pollutants. Ferritic/martensitic alloys have been developed with good creep strength for the key components in coal-fired USC plants. However, they typically suffer excessive steam-side oxidation, which contributes to one of main degradation mechanisms along with the fire-side corrosion in coal-fired boilers. As the steam temperature further increases in USC boilers, oxidation of the tube internals becomes an increasing concern, and protective coatings such as aluminide-based diffusion coatings need to be considered. However, conventional aluminizing processes via pack cementation or chemical vapor deposition are typically carried out at elevated temperatures (1000-1150 C). Thermochemical treatment of ferritic/martensitic alloys at such high temperatures could severely degrade their mechanical properties, particularly the alloy's creep resistance. The research focus of this project was to develop an aluminide coating with good oxidation resistance at temperatures {le} 700 C so that the coating processing would not detrimentally alter the creep performance of the ferritic/martensitic alloys. Nevertheless, when the aluminizing temperature is lowered, brittle Al-rich intermetallic phases, such as Fe{sub 2}Al{sub 5} and FeAl{sub 3}, tend to form in the coating, which may reduce the resistance to fatigue cracking. Al-containing binary masteralloys were selected based on thermodynamic calculations to reduce the Al activity in the pack cementation process and thus to prevent the formation of brittle Al-rich intermetallic phases. Thermodynamic computations were carried out using commercial software HSC 5.0 for a series of packs containing various Cr-Al binary masteralloys. The calculation results indicate that the equilibrium partial pressures of Al halides at 700 C were a function of Al

  13. Contamination and solid state welds.

    Energy Technology Data Exchange (ETDEWEB)

    Mills, Bernice E.

    2007-05-01

    Since sensitivity to contamination is one of the verities of solid state joining, there is a need for assessing contamination of the part(s) to be joined, preferably nondestructively while it can be remedied. As the surfaces that are joined in pinch welds are inaccessible and thus provide a greater challenge, most of the discussion is of the search for the origin and effect of contamination on pinch welding and ways to detect and mitigate it. An example of contamination and the investigation and remediation of such a system is presented. Suggestions are made for techniques for nondestructive evaluation of contamination of surfaces for other solid state welds as well as for pinch welds. Surfaces that have good visual access are amenable to inspection by diffuse reflection infrared Fourier transform (DRIFT) spectroscopy. Although other techniques are useful for specific classes of contaminants (such as hydrocarbons), DRIFT can be used most classes of contaminants. Surfaces such as the interior of open tubes or stems that are to be pinch welded can be inspected using infrared reflection spectroscopy. It must be demonstrated whether or not this tool can detect graphite based contamination, which has been seen in stems. For tubes with one closed end, the technique that should be investigated is emission infrared spectroscopy.

  14. Microstructure modeling in weld metal

    Energy Technology Data Exchange (ETDEWEB)

    David, S.A.; Babu, S.S.

    1995-12-31

    Since microstructure development in the weld metal region is controlled by various physical processes, there is a need for integrated predictive models based on fundamental principles to describe and predict the effect of these physical processes. These integrated models should be based on various tools available for modeling microstructure development in a wide variety of alloy systems and welding processes. In this paper, the principles, methodology, and future directions of modeling thermochemical reactions in liquid, solidification, and solid state transformations are discussed with some examples for low-alloy steel, stainless steel, and Ni-base superalloy. Thermochemical deoxidation reactions in liquid low-alloy steel lead to oxide inclusion formation. This inclusion formation has been modeled by combining principles of ladle metallurgy and overall transformation kinetics. The model`s comparison with the experimental data and the ongoing work on coupling this inclusion model with the numerical models of heat transfer and fluid flow are discussed. Also, recent advances in theoretical and physical modeling of the solidification process are reviewed with regard to predicting the solidification modes, grain structure development, segregation effects, and nonequilibrium solidification in welds. The effects of solid state phase transformations on microstructure development and various methods of modeling these transformations are reviewed. Successful models, based on diffusion-controlled growth and plate growth theories, on microstructure development in low-alloy steel and stainless steel weld metals are outlined. This paper also addresses the importance of advanced analytical techniques to understand the solid state transformation mechanisms in welds.

  15. A system to optimize mix-and-match overlay in lithography

    Science.gov (United States)

    Wakamoto, Shinji; Ishii, Yuuki; Yasukawa, Koji; Maejima, Shinroku; Kato, Atsuhiko; Robinson, John C.; Choi, Dong-Sub

    2008-03-01

    Critical processing factors in the lithography process include overlaying the pattern properly to previous layers and properly exposing the pattern to achieve the desired line width. Proper overlay can only be attained in the lithography process while the desired line width accuracy is achieved by both lithography and etch processes. Since CD is substantially influenced by etch processing, therefore, it is possible to say that overlay is one of the most important processing elements in the lithography process. To achieve the desired overlay accuracy, it is desirable to expose critical layers with the same exposure tool that exposed the previous or target layer. This need to dedicate a particular exposure tool, however, complicates the lot dispatching schedule and, even worse, decreases exposure tool utilization. In order to allow any exposure tool available to print the arriving lot, M&M (Mix and Match) overlay control becomes necessary. By reducing overlay errors in M&M control, lot dispatching scheduling will become more flexible and exposure tool utilization will improve. Since each exposure tool has a unique registration signature, high order errors appear when overlaying multiple layers exposed with different tools. Even with the same exposure tool, if a different illumination is used, a similar error will be seen. A correction scheme to make the signature differences has to be implemented, however manually characterizing each tool's signature per illumination condition is extremely tedious, and is subject human errors. The challenge is to design a system to perform the corrections automatically. In the previous paper(1), we have outlined concepts of the system scheme. The system has subsequently been developed and tested using exposure tools. In this paper test results are shown using automated distortion correction. By analyzing the results, suggestions for further improvements and further developments are shown.

  16. Faster diffraction-based overlay measurements with smaller targets using 3D gratings

    Science.gov (United States)

    Li, Jie; Kritsun, Oleg; Liu, Yongdong; Dasari, Prasad; Volkman, Catherine; Hu, Jiangtao

    2012-03-01

    Diffraction-based overlay (DBO) technologies have been developed to address the overlay metrology challenges for 22nm technology node and beyond. Most DBO technologies require specially designed targets that consist of multiple measurement pads, which consume too much space and increase measurement time. The traditional empirical approach (eDBO) using normal incidence spectroscopic reflectometry (NISR) relies on linear response of the reflectance with respect to overlay displacement within a small range. It offers convenience of quick recipe setup since there is no need to establish a model. However it requires three or four pads per direction (x or y) which adds burden to throughput and target size. Recent advances in modeling capability and computation power enabled mDBO, which allows overlay measurement with reduced number of pads, thus reducing measurement time and DBO target space. In this paper we evaluate the performance of single pad mDBO measurements using two 3D targets that have different grating shapes: squares in boxes and L-shapes in boxes. Good overlay sensitivities are observed for both targets. The correlation to programmed shifts and image-based overlay (IBO) is excellent. Despite the difference in shapes, the mDBO results are comparable for square and L-shape targets. The impact of process variations on overlay measurements is studied using a focus and exposure matrix (FEM) wafer. Although the FEM wafer has larger process variations, the correlation of mDBO results with IBO measurements is as good as the normal process wafer. We demonstrate the feasibility of single pad DBO measurements with faster throughput and smaller target size, which is particularly important in high volume manufacturing environment.

  17. Simultaneous overlay and CD measurement for double patterning: scatterometry and RCWA approach

    Science.gov (United States)

    Li, Jie; Liu, Zhuan; Rabello, Silvio; Dasari, Prasad; Kritsun, Oleg; Volkman, Catherine; Park, Jungchul; Singh, Lovejeet

    2009-03-01

    As optical lithography advances to 32 nm technology node and beyond, double patterning technology (DPT) has emerged as an attractive solution to circumvent the fundamental optical limitations. DPT poses unique demands on critical dimension (CD) uniformity and overlay control, making the tolerance decrease much faster than the rate at which critical dimension shrinks. This, in turn, makes metrology even more challenging. In the past, multi-pad diffractionbased overlay (DBO) using empirical approach has been shown to be an effective approach to measure overlay error associated with double patterning [1]. In this method, registration errors for double patterning were extracted from specially designed diffraction targets (three or four pads for each direction); CD variation is assumed negligible within each group of adjacent pads and not addressed in the measurement. In another paper, encouraging results were reported with a first attempt at simultaneously extracting overlay and CD parameters using scatterometry [2]. In this work, we apply scatterometry with a rigorous coupled wave analysis (RCWA) approach to characterize two double-patterning processes: litho-etch-litho-etch (LELE) and litho-freeze-litho-etch (LFLE). The advantage of performing rigorous modeling is to reduce the number of pads within each measurement target, thus reducing space requirement and improving throughput, and simultaneously extract CD and overlay information. This method measures overlay errors and CDs by fitting the optical signals with spectra calculated from a model of the targets. Good correlation is obtained between the results from this method and that of several reference techniques, including empirical multi-pad DBO, CD-SEM, and IBO. We also perform total measurement uncertainty (TMU) analysis to evaluate the overall performance. We demonstrate that scatterometry provides a promising solution to meet the challenging overlay metrology requirement in DPT.

  18. Evaluation of Tizian overlays by means of a swept source optical coherence tomography system

    Science.gov (United States)

    Marcauteanu, Corina; Sinescu, Cosmin; Negrutiu, Meda Lavinia; Stoica, Eniko Tunde; Topala, Florin; Duma, Virgil Florin; Bradu, Adrian; Podoleanu, Adrian Gh.

    2016-03-01

    The teeth affected by pathologic attrition can be restored by a minimally invasive approach, using Tizian overlays. In this study we prove the advantages of a fast swept source (SS) OCT system in the evaluation of Tizian overlays placed in an environment characterized by high occlusal forces. 12 maxillary first premolars were extracted and prepared for overlays. The Tizian overlays were subjected to 3000 alternating cycles of thermo-cycling (from -10°C to +50°C) and to mechanical occlusal overloads (at 800 N). A fast SS OCT system was used to evaluate the Tizian overlays before and after the mechanical and thermal straining. The SS (Axsun Technologies, Billerica, MA) has a central wavelength of 1060 nm, sweeping range of 106 nm (quoted at 10 dB) and a 100 kHz line rate. The depth resolution of the system, measured experimentally in air was 10 μm. The imaging system used for this study offers high spatial resolutions in both directions, transversal and longitudinal of around 10 μm, a high sensitivity, and it is also able to acquire entire tridimensional (3D)/volume reconstructions as fast as 2.5 s. Once the full dataset was acquired, rendered high resolutions en-face projections could be produced. Using them, the overlay (i.e., cement) abutment tooth interfaces were remarked both on B-scans/two-dimensional (2D) sections and in the 3D reconstructions. Using the system several open interfaces were possible to detect. The fast SS OCT system thus proves useful in the evaluation of zirconia reinforced composite overlays, placed in an environment characterized by high occlusal forces.

  19. Using the overlay assay to qualitatively measure bacterial production of and sensitivity to pneumococcal bacteriocins.

    Science.gov (United States)

    Maricic, Natalie; Dawid, Suzanne

    2014-09-30

    Streptococcus pneumoniae colonizes the highly diverse polymicrobial community of the nasopharynx where it must compete with resident organisms. We have shown that bacterially produced antimicrobial peptides (bacteriocins) dictate the outcome of these competitive interactions. All fully-sequenced pneumococcal strains harbor a bacteriocin-like peptide (blp) locus. The blp locus encodes for a range of diverse bacteriocins and all of the highly conserved components needed for their regulation, processing, and secretion. The diversity of the bacteriocins found in the bacteriocin immunity region (BIR) of the locus is a major contributor of pneumococcal competition. Along with the bacteriocins, immunity genes are found in the BIR and are needed to protect the producer cell from the effects of its own bacteriocin. The overlay assay is a quick method for examining a large number of strains for competitive interactions mediated by bacteriocins. The overlay assay also allows for the characterization of bacteriocin-specific immunity, and detection of secreted quorum sensing peptides. The assay is performed by pre-inoculating an agar plate with a strain to be tested for bacteriocin production followed by application of a soft agar overlay containing a strain to be tested for bacteriocin sensitivity. A zone of clearance surrounding the stab indicates that the overlay strain is sensitive to the bacteriocins produced by the pre-inoculated strain. If no zone of clearance is observed, either the overlay strain is immune to the bacteriocins being produced or the pre-inoculated strain does not produce bacteriocins. To determine if the blp locus is functional in a given strain, the overlay assay can be adapted to evaluate for peptide pheromone secretion by the pre-inoculated strain. In this case, a series of four lacZ-reporter strains with different pheromone specificity are used in the overlay.

  20. Study of Mechanical Properties and Characterization of Pipe Steel welded by Hybrid (Friction Stir Weld + Root Arc Weld) Approach

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Yong Chae [ORNL; Sanderson, Samuel [MegaStir Technologies LLC; Mahoney, Murray [Consultant; Wasson, Andrew J [ExxonMobil, Upstream Research Company (URC); Fairchild, Doug P [ExxonMobil, Upstream Research Company (URC); Wang, Yanli [ORNL; Feng, Zhili [ORNL

    2015-01-01

    Friction stir welding (FSW) has recently attracted attention as an alternative construction process for gas/oil transportation applications due to advantages compared to fusion welding techniques. A significant advantage is the ability of FSW to weld the entire or nearly the entire wall thickness in a single pass, while fusion welding requires multiple passes. However, when FSW is applied to a pipe or tube geometry, an internal back support anvil is required to resist the plunging forces exerted during FSW. Unfortunately, it may not be convenient or economical to use internal backing support due to limited access for some applications. To overcome this issue, ExxonMobil recently developed a new concept, combining root arc welding and FSW. That is, a root arc weld is made prior to FSW that supports the normal loads associated with FSW. In the present work, mechanical properties of a FSW + root arc welded pipe steel are reported including microstructure and microhardness.

  1. High frequency welded (ERW) casing

    Energy Technology Data Exchange (ETDEWEB)

    Duisberg, J. (Hoesch Roehrenwerke A.G., Hamm (Germany, F.R.))

    1980-09-01

    Due to the up-to-date standard in welding and testing techniques, the significance of ERW-casing is growing rapidly. The basic items of ERW-pipe are explained in detail. The forming mechanism, the high frequency welding by induction and contact welding processes is explained in detail as well as destructive and non-destructive testing methods. Finishing the ends as threading, thread control (gauging), power tight connection, pressure test and final quality control are rounding up the picture of the production of ERW-casing. Last but not least the test results from the joint strength- and collapse tests which are of outstanding interest for casings, are compared with API requirements in order to demonstrate compliance with API requirements.

  2. Intraluminal tissue welding for anastomosis

    Science.gov (United States)

    Glinsky, Michael; London, Richard; Zimmerman, George; Jacques, Steven

    1998-10-27

    A method and device are provided for performing intraluminal tissue welding for anastomosis of a hollow organ. A retractable catheter assembly is delivered through the hollow organ and consists of a catheter connected to an optical fiber, an inflatable balloon, and a biocompatible patch mounted on the balloon. The disconnected ends of the hollow organ are brought together on the catheter assembly, and upon inflation of the balloon, the free ends are held together on the balloon to form a continuous channel while the patch is deployed against the inner wall of the hollow organ. The ends are joined or "welded" using laser radiation transmitted through the optical fiber to the patch. A thin layer of a light-absorbing dye on the patch can provide a target for welding. The patch may also contain a bonding agent to strengthen the bond. The laser radiation delivered has a pulse profile to minimize tissue damage.

  3. Local equivalent welding element to predict the welding deformations of plate-type structures

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Considering the Heat Affected Zone (HAZ) of welding joint, the residual strain be-haviors of material under constraint and temperature circulation, as well as the activating mechanism of welding process, this paper addresses a new type welding element for numerical simulation of welding deformation, which is called the LEWE (the local equivalent welding element). This element can describe the basic char-acteristics of welded seam: the local position points of inherent strain, the equiva-lent size, the bending radius (or bending angle) from inherent strain, etc. It could be used to predict the welding deformation of plate-type structure. The comparisons between the computed deflection of welded plate and its experiment measurement are present. The results showed that the LEWE possesses a potential to simulate the deformation of welding process high-efficiently and precisely.

  4. Influence of weld structure on cross-weld creep behavior in P23 steel

    Energy Technology Data Exchange (ETDEWEB)

    Allen, D.J.; Degnan, C.C. [E.ON Engineering (United Kingdom); Brett, S.J. [RWE npower (United Kingdom); Buchanan, L.W. [Doosan Babcock (United Kingdom)

    2010-07-01

    A thick section pipe weld in low alloy steel P23 has been characterised by cross-weld creep rupture testing at a range of stresses, together with all-weld-metal and parent material testing, under the auspices of the UK High Temperature Power Plant Forum. The results generally show that the weld metal can be weak when tested in the transverse (cross-weld) orientation, and can fail with limited overall ductility by cracking in the zone of refined weld metal beneath the fusion boundary of the superposed weld bead. However, one specimen showed a much superior performance, which could be understood in terms of its locally more creep resistant weld macrostructure. The implications for P23 performance and weld manufacture are discussed. (orig.)

  5. Relationship between sound signal and weld pool status in plasma arc welding

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The sound features of the weld pool status in plasma arc welding were systematically investigated after the sound signal was collected with a microphone. The results show that it is difficult to extract information about the weld pool status directly in time domain although the sound signal varies with the weld pool behaviors to some extent. The frequency spectra of the sound signal contain plenty of information about the weld pool behaviors. It is shown from the analysis of the sound generation mechanism that the sound signal of plasma arc welding is mainly caused by the weld pool oscillation, the power source fluctuation and so on. RS algorithm is designed to determine the weld pool status, and it is able to offer the feedback information for the closed-loop control of the penetration quality of plasma arc welding.

  6. Simulation of Weld Depth in A-TIG Welding with Unified Arc-electrode model

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Calculations have been made for weld depths occurring for TIG welding activated by a flux over the surface of the weld pool. In this case, the flux introduces an electrically insulating layer over the outer regions of the weld-pool surface. There is then an increase in the current density at the surface of the centre of the weld-pool with a consequent increase in the J×B forces, which drive a strong convective flow of the molten metal downwards, tending to make a deep weld. For a flux which produces an insulating layer for all but a central region of radius 2 mm, the calculated weld-depth is 7 mm, and an arc spot is predicted at the centre of the weld-pool surface. As yet we have not resolved the reason for significant differences that exist between our measurements of weld depth and the theoretical predictions.

  7. Real-time monitoring of weld penetration quality in roboticarc welding process

    Institute of Scientific and Technical Information of China (English)

    Wu Chuansong; Jia Chuanbao; Duan Xiaoning

    2008-01-01

    It is of great significance to develop an intelligent monitoring system for weld penetration defects such as incomplete penetration and burn-through in real-time during robotic arc welding process. In this paper, robotic gas metal arc welding experiments are carried out on the mild steel test pieces with Vee-type groove. Through-the-arc sensing method is used to capture the transient values of the welding voltage and current. The raw data of the captured welding current and voltage are processed statistically, and the feature vector S10 is extracted to correlate the welding conditions to the weld penetration information. It lays foundation for intelligent monitoring of weld quality in robotic arc welding.

  8. Effect of weld schedule variation on the weldability and durability of AHSS spot weld joints

    Science.gov (United States)

    Weishaupt, Eric Raymond

    Tensile strength testing and high cycle fatigue testing of advanced high strength steel spot welded shear lap joints were performed for the various weld conditions. The materials used in this study were DP 980, DP 780 and TRIP 780. The microstructure and microhardness of the shear lap joints were examined in an effort to identify the effect of microstructural changes on the strength and fatigue durability of the spot weld specimens. The occurrence of interfacial failure was recorded for the differing weld processes. Several weld schedules were examined and used to produce shear lap spot weld joints, specifically varying the squeeze force and the average current. The weld force used to produce a spot weld does not have a significant effect on the fracture mode of the specimen given the average current is constant. The average current used to produce a spot weld has a significant effect on the fracture mode of the spot weld for several squeeze forces. Interfacial failure of spot welded TRIP 780 can be mitigated using a certain range of currents when welding. This appears to come as a tradeoff for sacrificing the strength of the joint. Higher values of weld strength were obtainable; however, welds that failed with higher strengths also experienced interfacial failure. A fracture mechanics approach to estimating the high cycle fatigue life of the shear lap specimen is also proposed and represents a conservative estimate of the shear lap specimen durability.

  9. EFFECTS OF ELECTRODE DEFORMATION OF RESISTANCE SPOT WELDING ON 304 AUSTENITIC STAINLESS STEEL WELD GEOMETRY

    Directory of Open Access Journals (Sweden)

    Nachimani Charde

    2012-12-01

    Full Text Available The resistance spot welding process is accomplished by forcing huge amounts of current flow from the upper electrode tip through the base metals to the lower electrode tip, or vice versa or in both directions. A weld joint is established between the metal sheets through fusion, resulting in a strong bond between the sheets without occupying additional space. The growth of the weld nugget (bond between sheets is therefore determined from the welding current density; sufficient time for current delivery; reasonable electrode pressing force; and the area provided for current delivery (electrode tip. The welding current and weld time control the root penetration, while the electrode pressing force and electrode tips successfully accomplish the connection during the welding process. Although the welding current and weld time cause the heat generation at the areas concerned (electrode tip area, the electrode tips’ diameter and electrode pressing forces also directly influence the welding process. In this research truncated-electrode deformation and mushrooming effects are observed, which result in the welded areas being inconsistent due to the expulsion. The copper to chromium ratio is varied from the tip to the end of the electrode whilst the welding process is repeated. The welding heat affects the electrode and the electrode itself influences the shape of the weld geometry.

  10. Effect of activating fluxes on weld mechanical properties in TIG welding

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Activating TIG (A-TIG) welding has received many attentions worldwide since the end of 1990s. Compared with conventional TIG welding A-TIG welding can greatly improve the welding productivity and reduce the welding cost without altering the equipments under the same welding procedures and is considered as a innovative variant of conventional TIG welding. The materials applied by A-TIG welding have ranged from original titanium alloy to stainless steel, carbon steel, high temperature alloy steel and so forth. The effects of activating fluxes with single component on weld mechanical properties such as tensile strength, hardness and elastics during A-TIG welding of stainless steel are discussed in this paper. The experimental results show that different fluxes have different effects on the weld mechanical properties. Among these fluxes the flux SiO2 is the best in the performance of tensile strength and ductility, while flux Cr2O3 is the best in the performance of weld hardness compared with conventional TIG welding. These experiments provide the foundation for selecting the most suitable fluxes for stainless steel in practical welding production.

  11. A Brief Introduction to the Theory of Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and is already an important welding process for the aerospace industry, where welds of optimal quality are demanded. The structure of welds determines weld properties. The structure of friction stir welds is determined by the flow field in the weld metal in the vicinity of the weld tool. A simple kinematic model of the FSW flow field developed at Marshall Space Flight Center, which enables the basic features of FSW microstructure to be understood and related to weld process parameters and tool design, is explained.

  12. Mechanical Properties of Plug Welds after Micro-Jet Cooling

    Directory of Open Access Journals (Sweden)

    Hadryś D.

    2016-12-01

    Full Text Available New technology of micro-jet welding could be regarded as a new way to improve mechanical properties of plug welds. The main purpose of that paper was analyzing of mechanical properties of plug welds made by MIG welding method with micro-jet cooling. The main way for it was comparison of plug welds made by MIG welding method with micro-jet cooling and plug welds made by ordinary MIG welding method. It is interesting for steel because higher amount of acicular ferrite (AF in weld metal deposit (WMD is obtained in MIG welding method with micro-jet cooling in relation to ordinary MIG welding method. This article presents the influence of the cooling medium and the number of micro-jet streams on mechanical properties of the welded joint. Mechanical properties were described by force which is necessary to destroy weld joint.

  13. Evolution of a Laser Hybrid Welding Map

    Science.gov (United States)

    Kaplan, Alexander F. H.; Frostevarg, Jan; Ilar, Torbjörn; Bang, Hee-Seon; Bang, Han-Sur

    Laser arc hybrid welding combines the advantages but also the complex physical mechanisms of gas metal arc welding and laser keyhole welding. From manifold mainly experimental but also theoretical research results a map with versatile functions was initiated for the first time. The purpose is to survey the overall context and to facilitate navigation to the various phenomena that are shown through case studies accompanied by theoretical explanations and guidelines for optimization. Though not complete, the map enables systematic and graphical navigation to relevant publications. Based on a fundamental structure of the map, which was decided early, it is inherently extendable in the future by adding existing and new knowledge, also from other research groups, enabling evolution. The fundament of the map structure comprises gouge thickness, joint type and metal grade, in coherence with product and weld designers' starting points. The next hierarchy level of the map offers options in the joint type as well as in hybrid welding techniques. The latter contains techniques like double-sided welding, pulse shaping management of the arc or laser, CMT arcs, tandem arcs, or remelting of undercuts. In addition to laser-arc hybrid welding, other hybrid laser techniques like multilayer hot-wire laser welding of narrow gaps or hybrid laser friction stir welding can be taken into account. At the other end of the hierarchy, the map offers via a database-like archive electronic navigation to research results like weld macrographs, high speed imaging or numerical simulation results of the welding process.

  14. Residual stress simulation of circumferential welded joints

    Directory of Open Access Journals (Sweden)

    Melicher R.

    2007-11-01

    Full Text Available Residual stresses are an important consideration in the component integrity and life assessment of welded structure. The welding process is very complex time dependent physical phenomenon with material nonlinearity. The welding is a thermal process with convection between fluid flow and welding body, between welding bodyand environment. Next type of boundary conditions is radiation and thermo-mechanical contact on the outer surface of gas pipe in the near of weld. The temperature variation so obtained is utilised to find the distribution of the stress field.In this paper, a brief review of weld simulation and residual stress modelling using the finite element method (FEM by commercial software ANSYS is presented. Thermo-elastic-plastic formulations using a von Mises yield criterion with nonlinear kinematics hardening has been employed. Residual axial and hoop stresses obtained from the analysis have been shown. The commercial FEM code ANSYS was used for coupled thermalmechanical analysis.

  15. Passive Visual Sensing in Automatic Arc Welding

    DEFF Research Database (Denmark)

    Liu, Jinchao

    For decades much work has been devoted to the research and development of automatic arc welding systems. However, it has remained a challenging problem. Besides the very complex arc welding process itself, the lack of ability to precisely sense the welding process, including the seam geometry...... industrial solutions for seam detection such as using laser scanners suer from several limitations. For instance, it must be positioned some distance ahead to the molten pool and may cause problem when dealing with shiny surfaces. Existing techniques for weld pool sensing mostly rely on auxiliary light...... on the weld pool and the nearby seam as the feedback to adjust the welding torch and/or welding parameters. It is an attractive idea from both academic and industrial point of view to develop a vision system without using any auxiliary light sources which can nevertheless extract relevant information. However...

  16. Experimental analysis of cut welding in aluminium

    DEFF Research Database (Denmark)

    Dorph, Pernille; De Chiffre, Leonardo; Bay, Niels

    1993-01-01

    Cut welding is a newly developed cold pressure welding process. In the present work, an experimental investigation was carried out analyzing the mechanisms involved in cut welding of a block to a strip. Experiments were carried out in technically pure aluminium. The investigation has involved...... tensile testing and metallographic investigations of the welds. The results show that this variant of cut welding is a very reproducible process giving a weld strength equal to 30-40% the strength of the parent material. The experiments have shown that the reason for this relatively low strength...... is an uneven pressure distribution along the weld due to a wave formed during sliding. Attempts to alter the material flow during sliding are presented....

  17. Study on the rupture characteristics of the overlaying soil with soft interlayer due to fault bedrock dislocation

    Institute of Scientific and Technical Information of China (English)

    ZHAO Lei; LI Xiao-jun; HUO Da

    2006-01-01

    In this paper, the rupture characteristics of the overlaying soil with soft interlayer were studied by plane-strain finite element method. From the results, it can be shown that the existence of soft layer separates rupture process of the overlaying soil into two phases. The depth of a buried soft interlayer will influence the rupture process and the rupture range of the overlaying soil. The deeply buried soft interlayer would bring about a wider range of surface failure. In addition, the thickness of the soft layer also has effect on the rupture process and rupture range of the overlaying soil.

  18. Desarrollo de sistemas y servicios de información sobre redes overlay peer-to-peer

    OpenAIRE

    Muñoz Gea, Juan Pedro

    2012-01-01

    [SPA] Una red overlay es una red virtual de nodos y enlaces lógicos construida sobre la red Internet. Por lo tanto, las redes overlay se pueden ver como una capa intermedia situad entre los protocolos básicos de Internet y el nivel de aplicación. Para entender por qué las redes overlay son importantes y el papel que desempeñan, merece la pena considerar las distintas razones que han motivado su aparición. En primer lugar, las redes overlay pueden utilizarse para soportar los requisitos especi...

  19. Desarrollo de sistemas y servicios de información sobre redes overlay peer-to-peer

    OpenAIRE

    Muñoz Gea, Juan Pedro

    2011-01-01

    [SPA] Una red overlay es una red virtual de nodos y enlaces lógicos construida sobre la red Internet. Por lo tanto, las redes overlay se pueden ver como una capa intermedia situad entre los protocolos básicos de Internet y el nivel de aplicación. Para entender por qué las redes overlay son importantes y el papel que desempeñan, merece la pena considerar las distintas razones que han motivado su aparición. En primer lugar, las redes overlay pueden utilizarse para soportar los requisitos especi...

  20. A Measurement Study of the Structured Overlay Network in P2P File-Sharing Systems

    Directory of Open Access Journals (Sweden)

    Mo Zhou

    2007-08-01

    Full Text Available The architecture of P2P file-sharing applications has been developing to meet the needs of large scale demands. The structured overlay network, also known as DHT, has been used in these applications to improve the scalability, and robustness of the system, and to make it free from single-point failure. We believe that the measurement study of the overlay network used in the real file-sharing P2P systems can provide guidance for the designing of such systems, and improve the performance of the system. In this paper, we perform the measurement in two different aspects. First, a modified client is designed to provide view to the overlay network from a single-user vision. Second, the instances of crawler programs deployed in many nodes managed to crawl the user information of the overlay network as much as possible. We also find a vulnerability in the overlay network, combined with the character of the DNS service, a more serious DDoS attack can be launched.