Sample records for alloy-ma-956

  1. Initial Development in Joining of ODS Alloys Using Friction Stir Welding

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Weiju [ORNL; Feng, Zhili [ORNL


    Solid-state welding of oxide-dispersion-strengthened (ODS) alloy MA956 sheets using friction stir welding (FSW) was investigated. Butt weld was successfully produced. The weld and base metals were characterized using optical microscopy, scanning electronic microscopy, transmission electronic microscopy, and energy dispersion x-ray spectrum. Microhardness mapping was also conducted over the weld region. Analyses indicate that the distribution of the strengthening oxides was preserved in the weld. Decrease in microhardness of the weld was observed but was insignificant. The preliminary results seem to confirm the envisioned feasibility of FSW application to ODS alloy joining. For application to Gen IV nuclear reactor heat exchanger, further investigation is suggested.

  2. Microstructural examination of commercial ferritic alloys at 299 DPA

    International Nuclear Information System (INIS)

    Gelles, D.S.


    Microstructures and density change measurements are reported for Martensitic commercial steels HT-9 and Modified 9Cr-lMo (T9) and oxide dispersion strengthened ferritic alloys MA956 and NU957 following irradiation in the FFTF/MOTA at 420 degrees C to 200 DPA. Swelling as determined by density change remains below 2% for all conditions. Microstructures are found to be stable except in recrystallized grains of MA957, which are fabrication artifacts, with only minor swelling in the Martensitic steels and α' precipitation in alloys with 12% or more chromium. These results further demonstrate the high swelling resistance and microstructural stability of the ferritic alloy class


    Energy Technology Data Exchange (ETDEWEB)

    Mark A. Harper, Ph.D.


    Work has begun under three major tasks of this project. With respect to increasing the circumferential strength of a MA956 tube, approximately 60 MA956 rods have been extruded using a 20:1 extrusion ratio and extrusion temperatures of 1000, 1075, 1150, and 1200 C. Also, creep testing is underway for the purpose of determining the ''stress threshold'' curves for this alloy. Regarding joining of the alloy MA956, work has begun on the friction welding, magnetic impulse welding, explosive welding, and transient liquid phase bonding aspects of this project. And finally, material is being prepared for the laboratory fire-side high temperature corrosion tests, with potential gas and deposits for a typical Vision 21 plant being reviewed for final determination of these variables in the test program.

  4. Joining Techniques for Ferritic ODS Alloys

    Energy Technology Data Exchange (ETDEWEB)

    V.G. Krishnardula; V.G. Krishnardula; D.E. Clark; T.C. Totemeier


    This report presents results of research on advanced joining techniques for ferritic oxide-dispersion strengthened alloys MA956 and PM2000. The joining techniques studied were resistance pressure welding (also known as pressure forge welding), transient liquid phase bonding, and diffusion bonding. All techniques were shown to produce sound joints in fine-grained, unrecrystallized alloys. Post-bond heat treatment to produce a coarse-grained, recrystallized microstructure resulted in grain growth across the bondline for transient liquid phase and diffusion bonds, giving microstructures essentially identical to that of the parent alloy in the recrystallized condition. The effects of bond orientation, boron interlayer thickness, and bonding parameters are discussed for transient liquid phase and diffusion bonding. The report concludes with a brief discussion of ODS joining techniques and their applicability to GEN IV reactor systems.

  5. Creep and residual mechanical properties of cast superalloys and oxide dispersion strengthened alloys (United States)

    Whittenberger, J. D.


    Tensile, stress-rupture, creep, and residual tensile properties after creep testing were determined for two typical cast superalloys and four advanced oxide dispersion strengthened (ODS) alloys. The superalloys examined included the nickel-base alloy B-1900 and the cobalt-base alloy MAR-M509. The nickel-base ODS MA-757 (Ni-16CR-4Al-0.6Y2O3 and the iron-base ODS alloy MA-956 (Fe-20Cr-5Al-0.8Y2O3) were extensively studied, while limited testing was conducted on the ODS nickel-base alloys STCA (Ni-16Cr-4.5Al-2Y2O3) with a without Ta and YD-NiCrAl (Ni-16Cr-5Al-2Y2O3). Elevated temperature testing was conducted from 114 to 1477 K except for STCA and YD-NiCrAl alloys, which were only tested at 1366 K. The residual tensile properties of B-1900 and MAR-M509 are not reduced by prior creep testing (strains at least up to 1 percent), while the room temperature tensile properties of ODS nickel-base alloys can be reduced by small amounts of prior creep strain (less than 0.5 percent). The iron-base ODS alloy MA-956 does not appear to be susceptible to creep degradation at least up to strains of about 0.25 percent. However, MA-956 exhibits unusual creep behavior which apparently involves crack nucleation and growth.

  6. Evaluation of Ion Irradiation Behavior of ODS Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Jin Sung; Kim, Min Chul; Hong, Jun Hwa; Han, Chang Hee; Chang, Young Mun; Bae, Chang Soo; Bae, Yoon Young; Chang, Moon Hee


    FM steel (Grade 92) and ODS alloy(MA956) specimens were ion irradiated with 122 MeV Ne ions. Irradiation temperatures were about 450 and 550 .deg. C and the peak dose was 1, 5, and 10 dpa. Cross-sectional TEM samples were prepared by the electrolytic Ni-plating after pre-treatment of the irradiated specimens. Irradiation cavities in FM steel and ODS alloy specimens were not much different in size; about 20 nm in diameter in both specimens irradiated at around 450 .deg. C. However, the size distribution of cavities in FM steel specimens was broader than that in ODS alloy specimen, indicating that the cavity growth probably via coalescence). It was noticeable that the location and the preferential growth of the cavities in FM steel specimens: cavities on the PAGB (prior austenite grain boundary) was significantly larger than those within the grains. This could be an important issue for the mechanical properties, especially high temperature creep, fracture toughness, and so on. The dependency of the dose threshold and swelling on the ratio of the inert gas concentration/dpa was analysed for the various irradiation source, including He, Ne, Fe/He, and fast neutron, and the empirical correlation was established.

  7. Viability of thin wall tube forming of ATF FeCrAl

    Energy Technology Data Exchange (ETDEWEB)

    Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Anderoglu, Osman [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Lavender, Curt [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)


    Fabrication of thin walled tubing of FeCrAl alloys is critical to its success as a candidate enhanced accident-tolerant fuel cladding material. Alloys that are being investigated are Generation I and Generation II FeCrAl alloys produced at ORNL and an ODS FeCrAl alloy, MA-956 produced by Special Metals. Gen I and Gen II FeCrAl alloys were provided by ORNL and MA-956 was provided by LANL (initially produced by Special Metals). Three tube development efforts were undertaken. ORNL led the FeCrAl Gen I and Gen II alloy development and tube processing studies through drawing tubes at Rhenium Corporation. LANL received alloys from ORNL and led tube processing studies through drawing tubes at Century Tubing. PNNL led the development of tube processing studies on MA-956 through pilger processing working with Sandvik Corporation. A summary of the recent progress on tube development is provided in the following report and a separate ORNL report: ORNL/TM-2015/478, “Development and Quality Assessments of Commercial Heat Production of ATF FeCrAl Tubes”.

  8. Thermal stability of high temperature structural alloys

    Energy Technology Data Exchange (ETDEWEB)

    Jordan, C.E.; Rasefske, R.K.; Castagna, A. [Lockheed Martin Corp., Schenectady, NY (United States)


    High temperature structural alloys were evaluated for suitability for long term operation at elevated temperatures. The effect of elevated temperature exposure on the microstructure and mechanical properties of a number of alloys was characterized. Fe-based alloys (330 stainless steel, 800H, and mechanically alloyed MA 956), and Ni-based alloys (Hastelloy X, Haynes 230, Alloy 718, and mechanically alloyed MA 758) were evaluated for room temperature tensile and impact toughness properties after exposure at 750 C for 10,000 hours. Of the Fe-based alloys evaluated, 330 stainless steel and 800H showed secondary carbide (M{sub 23}C{sub 6}) precipitation and a corresponding reduction in ductility and toughness as compared to the as-received condition. Within the group of Ni-based alloys tested, Alloy 718 showed the most dramatic structure change as it formed delta phase during 10,000 hours of exposure at 750 C with significant reductions in strength, ductility, and toughness. Haynes 230 and Hastelloy X showed significant M{sub 23}C{sub 6} carbide precipitation and a resulting reduction in ductility and toughness. Haynes 230 was also evaluated after 10,000 hours of exposure at 850, 950, and 1050 C. For the 750--950 C exposures the M{sub 23}C{sub 6} carbides in Haynes 230 coarsened. This resulted in large reductions in impact strength and ductility for the 750, 850 and 950 C specimens. The 1050 C exposure specimens showed the resolution of M{sub 23}C{sub 6} secondary carbides, and mechanical properties similar to the as-received solution annealed condition.

  9. Developing and Evaluating Candidate Materials for Generation IV Supercritical Water Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Jin Sung; Kim, Sung Ho; Hwang Sung Sik and others


    High temperature mechanical behavior High temperature behavior of two F-M steels were investigated, considering the transient temperature range of the SCWR (above 800 .deg. C). T91 and T122 specimens were five times cyclically heat treated to the temperature 810 .deg. C and 845 .deg. C respectively. And the heat treatments were found to have little effect on the creep rupture behavior at 550, 600, or 650 .deg. C. However, the microstructural change was detected by the rapid hardness change after the holding the specimens at 840 .deg. C even for 10 sec. (by INL, previously ANL-W) A 20Cr Fe-base ODS alloy (MA956) was isothermally heat treated at 475 .deg. C for various times and then impact tested. The material was found to become very brittle after the heat treatment even for 100 hrs by the drastic decrease of the impact absorption energy (from 300 J to about the nil) and by the typically brittle fracture surface. (by KAIST) Corrosion and SCC Behavior in SCW (1) The corrosion behaviors of the F-M steels (T91, T92, and T122) and high Ni alloys (alloy 625, Alloy 690, and alloy 800H) and an ODS alloy (MA 956) were studied in the aerated SCW (8 ppm of D.O; dissolved oxygen) under 25 MPa from 300 to 600 .deg. C with an interval of 50 .deg. C. The test durations were 100, 200, and 500 hrs respectively. In general high Ni alloys were definitely more resistant to corrosion in SCW than F-M steels. As the Cr content increases the resistance of F-M steels to corrosion becomes better. The resistance of F-M steels to corrosion at 350 .deg. C, a subcritical temperature, was revealed to be comparatively similar to those at 550 .deg. C, a 200 .deg. C higher temperature. (2) The SCC resistance of F-M steels, T91 and T92, was evaluated by CERT (constant extension rate test) method. T91 specimens were tested at 500, 550 and 600 .deg. C in a fully deaerated SCW (below 10 ppb D.O), and SCC did not happen in the T91 specimens. T92 specimens were tested at 500 .deg. C in SCW of different