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Sample records for alloy-802 incoloy

  1. Intergranular stresses in Incoloy-800

    International Nuclear Information System (INIS)

    Holden, T.M.; Holt, R.A.; Clarke, A.P.

    1997-01-01

    The generation of intergranular residual strains under uniaxial loading conditions in the plastic regime has been measured in detail by neutron diffraction in Incoloy-800. A relatively simple theory, based on the Taylor model, gives a good semiquantitative account of the magnitudes of the strains. The results clarify the interpretation of measurements made earlier on Incoloy-800 steam generator tubes. (author)

  2. Some observations about the Incoloy 800 corrosion

    International Nuclear Information System (INIS)

    Baptista, W.; Sathler, L.; Mattos, O.R.

    1985-01-01

    The chemical and electrochemical characteristics of synthetic solutions similar to those inside the occluded cell corrosion - OCC (pitting, cracks from stress corrosion) of incoloy 800, 25 0 C are studied. (E.G.) [pt

  3. Tritium Permeability of Incoloy 800H and Inconel 617

    Energy Technology Data Exchange (ETDEWEB)

    Philip Winston; Pattrick Calderoni; Paul Humrickhouse

    2012-07-01

    Design of the Next Generation Nuclear Plant (NGNP) reactor and its high-temperature components requires information regarding the permeation of fission generated tritium and hydrogen product through candidate heat exchanger alloys. Release of fission-generated tritium to the environment and the potential contamination of the helium coolant by permeation of product hydrogen into the coolant system represent safety basis and product contamination issues. Of the three potential candidates for high-temperature components of the NGNP reactor design, only permeability for Incoloy 800H has been well documented. Hydrogen permeability data have been published for Inconel 617, but only in two literature reports and for partial pressures of hydrogen greater than one atmosphere, far higher than anticipated in the NGNP reactor. To support engineering design of the NGNP reactor components, the tritium permeability of Inconel 617 and Incoloy 800H was determined using a measurement system designed and fabricated at Idaho National Laboratory. The tritium permeability of Incoloy 800H and Inconel 617, was measured in the temperature range 650 to 950°C and at primary concentrations of 1.5 to 6 parts per million volume tritium in helium. (partial pressures of 10-6 atm)—three orders of magnitude lower partial pressures than used in the hydrogen permeation testing. The measured tritium permeability of Incoloy 800H and Inconel 617 deviated substantially from the values measured for hydrogen. This may be due to instrument offset, system absorption, presence of competing quantities of hydrogen, surface oxides, or other phenomena. Due to the challenge of determining the chemical composition of a mixture with such a low hydrogen isotope concentration, no categorical explanation of this offset has been developed.

  4. Tritium Permeability of Incoloy 800H and Inconel 617

    Energy Technology Data Exchange (ETDEWEB)

    Philip Winston; Pattrick Calderoni; Paul Humrickhouse

    2011-09-01

    Design of the Next Generation Nuclear Plant (NGNP) reactor and its high-temperature components requires information regarding the permeation of fission generated tritium and hydrogen product through candidate heat exchanger alloys. Release of fission-generated tritium to the environment and the potential contamination of the helium coolant by permeation of product hydrogen into the coolant system represent safety basis and product contamination issues. Of the three potential candidates for high-temperature components of the NGNP reactor design, only permeability for Incoloy 800H has been well documented. Hydrogen permeability data have been published for Inconel 617, but only in two literature reports and for partial pressures of hydrogen greater than one atmosphere, far higher than anticipated in the NGNP reactor. To support engineering design of the NGNP reactor components, the tritium permeability of Inconel 617 and Incoloy 800H was determined using a measurement system designed and fabricated at Idaho National Laboratory. The tritium permeability of Incoloy 800H and Inconel 617, was measured in the temperature range 650 to 950 C and at primary concentrations of 1.5 to 6 parts per million volume tritium in helium. (partial pressures of 10-6 atm) - three orders of magnitude lower partial pressures than used in the hydrogen permeation testing. The measured tritium permeability of Incoloy 800H and Inconel 617 deviated substantially from the values measured for hydrogen. This may be due to instrument offset, system absorption, presence of competing quantities of hydrogen, surface oxides, or other phenomena. Due to the challenge of determining the chemical composition of a mixture with such a low hydrogen isotope concentration, no categorical explanation of this offset has been developed.

  5. Pitting of Incoloy 800 in presence of CuII

    International Nuclear Information System (INIS)

    Bianchi, G.L.; Alvarez, M.G.

    1993-01-01

    The pitting behaviour of Incoloy 800 in presence of Cu II ions, at 60 degrees C and 280 degrees C was studied by long term exposition of specimens in aqueous cupric chloride solutions. At 60 degrees C experiments were performed in aerated (7 ppm O 2 ) and deaerated solutions containing 500, 1000, 2000, 10000 and 20000 ppm CuCl 2 . At 280 degrees C experiments were performed in deaerated 20 ppm, 50 ppm and 100 ppm CuCl 2 solutions. During each experiment the open circuit potential of the alloy was measured as a function of time. After corrosion test the specimens were examined by Scanning Electron Microscopy for the presence of pits. In another set of experiments potentiodynamic anodic polarization curves were used to determine the pitting potential of Incoloy 800 in deaerated NaCl solutions at chloride concentrations and pH values corresponding to those possessed by solutions containing 20 ppm to 20000 ppm CuCl 2 . At 60 degrees C pitting was observed in those solutions where the CuCl 2 concentration is higher than 1000 ppm. At 280 degrees C pitting was found in the specimens exposed to those solutions where the CuCl 2 concentration was higher than 20 ppm. (author). 3 refs

  6. Incoloy 800 anodic behavior in sulfate and chloride solutions at high temperature

    International Nuclear Information System (INIS)

    Lafont, C.; Alvarez, M.G.

    1992-01-01

    The anodic behavior and pitting corrosion resistance of Incoloy 800 in concentrated aqueous chloride and sulphate solutions has been studied by means of electrochemical techniques. The effect of different environmental variables, such as temperature (in the 100 0 C to 280 0 C range) and sulphate ion concentration (0.02 M to 2 M), was evaluated. In another set of experiments, the influence of sulphate ions additions on the pitting resistance and pitting morphology of Incoloy 800 in chloride solutions at high temperature was also examined. (author)

  7. Fatigue tests and life estimation of Incoloy alloy 908

    International Nuclear Information System (INIS)

    Feng, J.; Toma, L.S.; Jang, C.H.; Steeves, M.M.

    1997-01-01

    Incoloy reg-sign alloy 908* is a candidate conduit material for Nb 3 Sn cable-in-conduit superconductors. The conduit is expected to experience cyclic loads at 4 K. Fatigue fracture of the conduit is one possible failure mode. So far, fatigue life has been estimated from fatigue crack growth data, which provide conservative results. The more traditional practice of life estimation using S-N curves has not been done for alloy 908 due to a lack of data at room and cryogenic temperatures. This paper presents a series of fatigue test results in response to this need. Tests were performed in reversed bending, rotating bending, and uniaxial fatigue machines. The test matrix included different heat treatments, two load ratios (R=-1 and 0.1), two temperatures (298 and 77 K), and two orientations (longitudinal and transverse). As expected, there is a semi-log linear relation between the applied stress and fatigue life above an applied stress (e.g., 310 MPa for tests at 298 K and R=-1). Below this stress the curves show an endurance limit. The aged and cold-worked materials have longer fatigue lives and higher endurance limits than the others. Different orientations have no apparent effect on life. Cryogenic temperature results in a much high fatigue life than room temperature. A higher tensile mean stress gives shorter fatigue life. It was also found that the fatigue lives of the reversed bending specimens were of the same order as those of the uniaxial test specimens, but were only half the lives of the rotating bending specimens for given stresses. A sample application of the S-N data is discussed

  8. Incoloy 800 stands up to radiation and corrosion in high temperature gas cooled reactors

    International Nuclear Information System (INIS)

    Anon.

    1975-01-01

    Incoloy 800 has been selected for heat exchangers in helium cooled nuclear reactor prototypes for exposure to 350 to 800 0 C helium and high temperature high purity water and steam. 304H stainless steel used in heat exchangers in original design cracked in the superheater area, bellows and tubing after static pressure tests but before exposure to steam. Residual stress, chlorides, and oxygen were deduced to have caused the failures

  9. Tangential turning of Incoloy alloy 925 using abrasive water jet technology

    Czech Academy of Sciences Publication Activity Database

    Cárach, J.; Hloch, S.; Hlaváček, Petr; Ščučka, Jiří; Martinec, Petr; Petrů, J.; Zlámal, T.; Zeleňák, Michal; Monka, P.

    -, 11 July 2015 (2015), s. 1-6 ISSN 0268-3768 R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : incoloy alloy 925 * abrasivewater jet turning * traverse speed * surface roughness Subject RIV: JQ - Machines ; Tools Impact factor: 1.568, year: 2015 http://link.springer.com/article/10.1007/s00170-015-7489-0

  10. Tangential turning of Incoloy alloy 925 using abrasive water jet technology

    Czech Academy of Sciences Publication Activity Database

    Cárach, J.; Hloch, S.; Hlaváček, Petr; Ščučka, Jiří; Martinec, Petr; Petrů, J.; Zlámal, T.; Zeleňák, Michal; Monka, P.; Lehocká, D.; Krolczyk, J.

    2016-01-01

    Roč. 82, č. 9 (2016), s. 1747-1752 ISSN 0268-3768 R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : incoloy alloy 925 * abrasive water jet turning * traverse speed Subject RIV: JQ - Machines ; Tools Impact factor: 2.209, year: 2016 http://link.springer.com/article/10.1007%2Fs00170-015-7489-0

  11. Microstructural characterization of dissimilar welds between Incoloy 800H and 321 Austenitic Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Sayiram, G., E-mail: sayiram.g@vit.ac.in; Arivazhagan, N.

    2015-04-15

    In this work, the microstructural character of dissimilar welds between Incoloy 800H and 321 Stainless Steel has been discussed. The microscopic examination of the base metals, fusion zones and interfaces was characterized using an optical microscope and scanning electron microscopy. The results revealed precipitates of Ti (C, N) in the austenitic matrix along the grain boundaries of the base metals. Migration of grain boundaries in the Inconel 82 weld metal was very extensive when compared to Inconel 617 weldment. Epitaxial growth was observed in the 617 weldment which increases the strength and ductility of the weld metal. Unmixed zone near the fusion line between 321 Stainless Steel and Inconel 82 weld metal was identified. From the results, it has been concluded that Inconel 617 filler metal is a preferable choice for the joint between Incoloy 800H and 321 Stainless Steel. - Highlights: • Failure mechanisms produced by dissimilar welding of Incoloy 800H to AISI 321SS • Influence of filler wire on microstructure properties • Contemplative comparisons of metallurgical aspects of these weldments • Microstructure and chemical studies including metallography, SEM–EDS • EDS-line scan study at interface.

  12. Caustic stress corrosion cracking of Inconel-600, Incoloy-800, and Type 304 stainless steel

    International Nuclear Information System (INIS)

    Theus, G.J.

    1976-01-01

    High-temperature electrochemical tests have resulted in the stress corrosion cracking of Inconel-600 and Incoloy-800 (registered trademarks, International Nickel Company), and Type 304 stainless steel in caustic solutions. Results show that stress corrosion cracking of these alloys can be prevented or accelerated by varying their electrochemical potential. To a certain extent, the same effect can be achieved by altering the gas atmosphere above the test solution from a pure nitrogen cover gas to a mixture of 5 percent H 2 and 95 percent N 2 . The effect of the cover gas can then be negated by adjusting the specimen's electrochemical potential either to cause or to inhibit stress corrosion cracking. Some specifics of the test results reveal that in deoxygenated caustic solutions, Inconel-600 cracks intergranularly at mildly anodic potentials; Incoloy-800 cracks transgranularly at reduced potentials (at or near the open circuit potential) and intergranularly at highly oxidizing potentials; and cracking is mixed (transgranular/intergranular) for Type 304 stainless steel at or near the open circuit potential. The severity of cracking for both Inconel-600 and Incoloy-800 in deoxygenated caustic solutions is reduced by giving the materials a simulated post-weld heat treatment (1150 0 F for 18 h). Test results on Inconel-600 show that high-carbon (0.06 percent) material cracks less severely than low-carbon (0.02 percent) material, in both the simulated post-weld heat-treated condition and the mill-annealed condition

  13. Effects of PbO on the oxide films of incoloy 800HT in simulated primary circuit of PWR

    International Nuclear Information System (INIS)

    Tan, Yu; Yang, Junhan; Wang, Wanwan; Shi, Rongxue; Liang, Kexin; Zhang, Shenghan

    2016-01-01

    Effects of trace PbO on oxide films of Incoloy 800HT were investigated in simulated primary circuit water chemistry of PWR, also with proper Co addition. The trace PbO addition in high temperature water blocked the protective spinel oxides formation of the oxide films of Incoloy 800HT. XPS results indicated that the lead, added as PbO into the high temperature water, shows not only +2 valance but also +4 and 0 valances in the oxide film of 800HT co-operated with Fe, Cr and Ni to form oxides films. Potentiodynamic polarization results indicated that as PbO concentration increased, the current densities of the less protective oxide films of Incoloy 800HT decreased in a buffer solution tested at room temperature. The capacitance results indicated that the donor densities of oxidation film of Incoloy 800HT decreased as trace PbO addition into the high temperature water. - Highlights: • Trace PbO addition into the high temperature water block the formation of spinel oxides on Incoloy 800HT. • The donor density of oxide film decreases with trace PbO addition. • The current density of potentiodynamic polarization decreases of oxide film with trace PbO addition.

  14. High-temperature corrosion and mechanical properties of protective scales on Incoloy 800H: The influence of preoxidation and ion implantation

    NARCIS (Netherlands)

    Polman, E.A.; Fransen, T.; Gellings, P.J.

    1990-01-01

    Coatings, obtained by preoxidation of Incoloy 800H at low PO2 show good sulphidation resistance due to the higher chromia content in the oxide scale. Yttrium-ion implantation of Incoloy 800H has also a beneficial effect on sulphidation, if preoxidation is applied. The reason for this is presumably

  15. Microstructural characterization and electrochemical corrosion behavior of Incoloy 800 in sulphate and chloride solutions

    International Nuclear Information System (INIS)

    Mansur, Fabio Abud; Schvartzman, Monica Maria de Abreu Mendonca; Campos, Wagner Reis da Costa; Aguiar, Antonio Eugenio de; Chaim, Marcos Souza

    2011-01-01

    Corrosion has been the major cause of tube failures in steam generators (SG) tubes in nuclear power plants. Problems have resulted from impurities in the secondary water systems which are originated from leaks of cooling water. It is important to understand the compatibility of steam generator tube materials with the environment. This study presents the microstructural characterization and electrochemical behavior of the Incoloy 800 in sodium chloride and sodium sulphate aqueous solutions at 80 degree C. Potentiodynamic anodic polarization, cyclic polarization and open circuit potential (OCP) measurements were the electrochemical techniques applied in this work. The pitting resistance of Incoloy 800 in chloride plus sulphate mixtures were also examined. Experiments performed in solutions with different concentrations of Cl- and SO 4 2- ions in solution (200 ppb, 500 ppb, 1ppm, 5 ppm, 50 ppm and 100 ppm) showed that this concentrations range had no substantial effect on the anodic behavior of the alloy. After polarization no localized corrosion was found on the samples. (author)

  16. The crystallography of fatigue crack initiation in Incoloy-908 and A-286 steel

    International Nuclear Information System (INIS)

    Krenn, C.R.

    1996-12-01

    Fatigue crack initiation in the austenitic Fe-Ni superalloys Incoloy-908 and A-286 is examined using local crystallographic orientation measurements. Results are consistent with sharp transgranular initiation and propagation occurring almost exclusively on {111} planes in Incoloy-908 but on a variety of low index planes in A-286. This difference is attributed to the influence of the semicoherent grain boundary η phase in A-286. Initiation in each alloy occurred both intergranularly and transgranularly and was often associated with blocky surface oxide and carbide inclusions. Taylor factor and resolved shear stress and strain crack initiation hypotheses were tested, but despite an inconclusive suggestion of a minimum required {111} shear stress, none of the hypotheses were found to convincingly describe preferred initiation sites, even within the subsets of transgranular cracks apparently free from the influence of surface inclusions. Subsurface inclusions are thought to play a significant role in crack initiation. These materials have applications for use in structural conduit for high field superconducting magnets designed for fusion energy use

  17. On the significance of a subsequent ageing after cold working of Incoloy 800 at operational temperatures

    International Nuclear Information System (INIS)

    Ullrich, G.; Krompholz, K.

    1993-01-01

    The influence of cold working and subsequent ageing at operational temperatures on the long-term and short-term mechanical properties of components made from the iron-nickel-chromium base alloy Incoloy 800 are discussed. Long-term properties are time-to-rupture strengths, which are included in the design code, over a lifetime of 300,000 hours. For LWR operating temperatures of 350 o C, this is of minor importance. An operating temperature of 550 o C is possible for Incoloy 800 with up to 25% cold working and a subsequent solution annealing at 950 o C, without loss of time-to-rupture strength compared with the 'as received' state. The short-term mechanical properties are strongly influenced by cold working, in the form of increasing yield strength and rupture strength, and decreasing ductility and consequently loss in impact energies. A subsequent ageing at 550 o C leads to a decrease of the yield strength and rupture strength, and an increase of ductility as well as the impact energies. The environmental influence are discussed. (author) 3 figs., 1 tab., 8 refs

  18. Study of Incoloy 800HT alloy tested by heat-cycling

    International Nuclear Information System (INIS)

    Velciu, L.; Meleg, T.; Pantiru, M.; Petrescu, D.; Voicu, F.

    2016-01-01

    This paper investigated Incoloy 800HT (UNS N08811) alloy after some heat-cycling tests. The study continues prior tests realized in INR Pitesti concerning utilization of some nickel-based alloys in the heat exchangers and steam generators construction. The thermal-cycling consist in a successive series of heating and cooling with some rates in a range temperature. Technical parameters of thermal cycling: 50 & 200 cycles, 25 °C/minute heating-cooling rate, temperature range 450-1000°C, and argon working medium. The analysis consisted in metallographic examination (microstructure), Vickers microhardness, and traction tests. The average grain size was determined by linear interception method (ASTM E-112). The micro hardness was calculated by the relationship of the device technical book. On the Strength-Deformation diagrams were obtained: tensile strength and elongation. The tested samples were compared with the ''as received'' material. The results showed a good metallographic and mechanical behaviour of Incoloy 800HT at these thermal-cycling tests. (authors)

  19. Corrosion Characterization in Nickel Plated 110 ksi Low Alloy Steel and Incoloy 925: An Experimental Case Study

    Science.gov (United States)

    Thomas, Kiran; Vincent, S.; Barbadikar, Dipika; Kumar, Shresh; Anwar, Rebin; Fernandes, Nevil

    2018-04-01

    Incoloy 925 is an age hardenable Nickel-Iron-Chromium alloy with the addition of Molybdenum, Copper, Titanium and Aluminium used in many applications in oil and gas industry. Nickel alloys are preferred mostly in corrosive environments where there is high concentration of H2S, CO2, chlorides and free Sulphur as sufficient nickel content provides protection against chloride-ion stress-corrosion cracking. But unfortunately, Nickel alloys are very expensive. Plating an alloy steel part with nickel would cost much lesser than a part make of nickel alloy for large quantities. A brief study will be carried out to compare the performance of nickel plated alloy steel with that of an Incoloy 925 part by conducting corrosion tests. Tests will be carried out using different coating thicknesses of Nickel on low alloy steel in 0.1 M NaCl solution and results will be verified. From the test results we can confirm that Nickel plated low alloy steel is found to exhibit fairly good corrosion in comparison with Incoloy 925 and thus can be an excellent candidate to replace Incoloy materials.

  20. A comparative study of the corrosion resistance of incoloy MA 956 and PM 2000 superalloys

    Directory of Open Access Journals (Sweden)

    Maysa Terada

    2010-12-01

    Full Text Available Austenitic stainless steels, titanium and cobalt alloys are widely used as biomaterials. However, new medical devices require innovative materials with specific properties, depending on their application. The magnetic properties are among the properties of interest for some biomedical applications. However, due to the interaction of magnetic materials with Magnetic Resonance Image equipments they might used only as not fixed implants or for medical devices. The ferromagnetic superalloys, Incoloy MA 956 and PM 2000, produced by mechanical alloying, have similar chemical composition, high corrosion resistance and are used in high temperature applications. In this study, the corrosion resistance of these two ferritic superalloys was compared in a phosphate buffer solution. The electrochemical results showed that both superalloys are passive in this solution and the PM 2000 present a more protective passive film on it associated to higher impedances than the MA 956.

  1. J-integral flaw resistance curves of Incoloy 800H at room temperature

    International Nuclear Information System (INIS)

    Krompholz, K.; Ullrich, G.

    1985-08-01

    J-integral experiments at room temperature were performed on three point bend type specimens of the iron-nickel base alloy Incoloy 800H with a/w-ratios of 0.3 and 0.5. These experiments are performed within the frame of a round robin test in cooperation with German- and US-partners. The tests were performed in stroke control as well as in load control. Three different evaluation procedures were applied: -The signal of the dc potential drop technique -The partial unloading procedure and -The multiple specimen technique. Evaluating the dc potential drop technique and the multiple specimen method delivered reasonable results while the partial unloading procedure failed. The different methods are discussed and fractographic results support these results under discussion. (author)

  2. The microstructure of Incoloy 800 H after long-time creep

    International Nuclear Information System (INIS)

    Sheng Zhongqi; Katerbau, K.

    1993-01-01

    The microstructural change of Incoloy 800 H after creep tests with low loads and long rupture time has been investigated. Cavities nucleate at one side of M 23 C 6 carbide particles on grain boundaries. Microcrack propagate by passing through a string of these cavities, M 23 C 6 carbide particles on grain boundaries have a coherent relationship with one of both neighbouring grains, so grain boundaries are strengthened, and the strengthening effect can be estimated for enhanced activation energy. G phase precipitation can be observed on grain boundaries, but no γ' phase particles can be found. Dislocation substructure is different from the typical recovery creep. Dislocation piles appear near M 23 C 6 carbide particles on grain boundaries. Subgrain structure poorly develop and network distribution of dislocation can remain after relative long creep

  3. Artificial neural network modeling studies to predict the friction welding process parameters of Incoloy 800H joints

    Directory of Open Access Journals (Sweden)

    K. Anand

    2015-09-01

    Full Text Available The present study focuses on friction welding process parameter optimization using a hybrid technique of ANN and different optimization algorithms. This optimization techniques are not only for the effective process modelling, but also to illustrate the correlation between the input and output responses of the friction welding of Incoloy 800H. In addition the focus is also to obtain optimal strength and hardness of joints with minimum burn off length. ANN based approaches could model this welding process of INCOLOY 800H in both forward and reverse directions efficiently, which are required for the automation of the same. Five different training algorithms were used to train ANN for both forward and reverse mapping and ANN tuned force approach was used for optimization. The paper makes a robust comparison of the performances of the five algorithms employing standard statistical indices. The results showed that GANN with 4-9-3 for forward and 4-7-3 for reverse mapping arrangement could outperform the other four approaches in most of the cases but not in all. Experiments on tensile strength (TS, microhardness (H and burn off length (BOL of the joints were performed with optimised parameter. It is concluded that this ANN model with genetic algorithm may provide good ability to predict the friction welding process parameters to weld Incoloy 800H.

  4. Stress corrosion cracking of 316 SS and Incoloy-800 in high temperature aqueous containing sulfate and chloride

    International Nuclear Information System (INIS)

    Zhang Weiguo; Lin Fangliang; Gao Fengqin; Zhou Hongyi; Cao Xiaoning

    1992-03-01

    The stress corrosion cracking (SCC) susceptibility of 316 stainless steel (SS) which was welded for primary pipe and Incoloy-800 (shot peening) for steam generator (SG) tube have been investigated by a slow strain rate test (SSRT) at a strain rate of 4.2 x 10 -6 /s. Tests were conducted at 315 C degree for 316 SS and 270 C degree for In-800 in the oxygenated simulated resin intrusion environment (acidic sulfate). Tests of the effect of combination of SO 4 2- and Cl - on SCC of Incoloy-800 were also carried out. The results indicate that Incoloy-800 is unsusceptible to SCC either in the environment with SO 4 2- (from a few ppm to 1000 ppm, pH 3 ∼ 4) or in the environment of combination of SO 4 2- (1000 ppm) and Cl - (from 2 to 1000 ppm). The 316 NG SS is susceptible to transgranular stress corrosion cracking (TGSCC) in the resin intrusion environment with SO 4 2- in high temperature water

  5. Electro chemical studies on stress corrosion cracking of Incoloy-800 in caustic solution, part I: As received samples

    Directory of Open Access Journals (Sweden)

    Dinu Alice

    2005-01-01

    Full Text Available Many non-volatile impurities accidentally introduced into the steam generator tend to Concentrate on its surface in restricted flow areas. In this way these impurities can lead to stress corrosion cracking (SCC on stressed tubes of the steam generator. Such impurities can be strong alkaline or acid solutions. To evaluate the effect of alkaline concentrated environments on SCC of steam generator tubes, the tests were con ducted on stressed samples of Incoloy-800 in 10% NaOH solution. To accelerate the SCC process, stressed specimens were anodically polarised in a caustic solution in an electro chemical cell. The method of stressing of Incoloy-800 tubes used in our experiments was the C-ring. Using the cathodic zone of the potentiodynamic curves it was possible to calculate the most important electrochemical parameters: the corrosion current, the corrosion rate, and the polarization resistance. We found that the value of the corrosion potential to initiate the SCC microcracks was -100 mV. The tested samples were examined using the metallographic method. The main experimental results showed that the in crease of the stress state promoted the in crease of the SCC susceptibility of Incoloy-800 samples tested under the same conditions, and that the length of the SCC-type microcracks in creased with the growth of the stress value.

  6. Effect of lead on Inconel 600 and Incoloy 800 oxide layers formed in simulated steam generator secondary environments

    International Nuclear Information System (INIS)

    Garcia-Mazario, M.; Lancha, A.M.; Hernandez, M.; Maffiotte, C.

    1996-01-01

    The existence of lead in steam generators, detected during the analysis of deposits in the damaged areas of tubing, supports the hypothesis that lead may contribute to the cracking problems experienced in steam generator tubes. In addition, the harmful effect of lead on Inconel 600 is known not only through laboratory tests but also as a result of operating experience. Operating experience of Incoloy 800 is, however, much more limited and there are very few laboratory studies in this area. Taking into account that thin films formed on metals reflect the interaction between such metals and the aqueous environment and also that incoloy 800 is considered to be a suitable material for new steam generators as a substitute for Inconel 600, attempts to determine the effect of lead on corrosion films are considered useful with a view to better understanding the stress-corrosion-cracking behaviour of these materials. For these reasons the objective of this paper is to gain some insights into the effect of lead on the oxide layers forming on Inconel 600 and Incoloy 800 tested in the laboratory in various aggressive lead-containing environments. Auger electron spectroscopy (AES) and electron spectroscopy for chemical analysis (ESCA) have been used to study the composition of these oxide layers. (orig.)

  7. Analysis of incoloy 800ht alloy tested in thermal transient conditions

    International Nuclear Information System (INIS)

    Velciu, L.; Meleg, T.; Nitu, A.; Popa, L.

    2015-01-01

    This paper investigated Incoloy 800 HT alloy after following thermal transient tests: fast heating rates (50° and 90°C/minute) up to 1,000°C, maintaining this temperature level (0 and 60 minutes), furnace-cooling until 220°C, and then air-cooling. This alloy is one of the candidate materials for construction of the steam generators of the future NPP reactors. The analysis consisted in metallographic examination and traction tests. The samples were investigated using the Olympus GX 71 optical microscope, the OPL microdurometer with automatic cycle and WALTER BAI traction device. The average grain size was determined by linear interception method. The micro hardness was calculated by the relationship from the device technical book. On the traction diagrams were obtained: strength resistance (Rm), elongation at rupture (A) and elastic modulus (E). The tested alloy was compared with the ''as received'' material, and the results showed a good behavior of this alloy in the presented conditions. (authors)

  8. Why incoloy 800 was selected as tube material for the new steam generators of Doel 3

    International Nuclear Information System (INIS)

    Stubbe, J.; Wolters, F.; Somville, P.; De Ranter, K.

    1990-01-01

    Incoloy 800 or Inconel 690. This was the basic question for the SG of DOEL 3, to be replaced in 1993. A comparative evaluation was made, focused on the service behaviour, more particularly the corrosion resistance. It was concluded that both materials may be considered for SG replacement. They are indeed substantially superior to alloy 600, but none of them is really better than the other one: - they are both nearly completely immune to primary water stress corrosion cracking; - they are both susceptible to some types of attack from the secondary side. To the 690 credit are the globally better performances in the secondary side corrosion tests. However if the aggressive environments which are unlikely to occur at DOEL 3 are discarded, it appears that the margin between 690 and 800 is small. To the 800 credit is the favourable service experience except the secondary side wastage due to phosphate conditioning. 800 was finally selected not only because of favourable economic arguments, but also because of the important weight attributed to the service behaviour by the Belgian Utilities [fr

  9. Temperature dependence of the dynamic fracture toughness of the alloy Incoloy 800 after cold work

    International Nuclear Information System (INIS)

    Krompholz, K.; Ullrich, G.

    1991-02-01

    Precracked charpy-V-notch specimens of the iron-nickel base alloy Incoloy 800 in the as-received condition and after cold work have been tested using an instrumented impact tester (hammer) in the temperature range 293 ≤ T/K ≤ 1223. The specific impact energies were determined by dial readings, from the integration of the load versus time and the load versus load point displacement diagrams; in all cases the agreement was excellent. The specific impact energies and the impulses are correlated with the test temperature and with the degree of cold work, respectively. The dynamic fracture toughness values were determined following the equivalent energy approach. In all cases a distinct decrease of the mechanical properties in the range between the as-received state and after 5 % cold work was found. The temperature behaviour of the impact energies clearly reveals an increase of its value between room temperature and 673 K. This increase is distinctly reduced after cold work. The dynamic fracture toughness decreases with increasing temperature. The fracture surfaces clearly show elasto-plastic fracture behaviour of the material in the temperature regime investigated. (author) 19 figs., 3 tabs., 7 refs

  10. Electrochemical studies on stress corrosion cracking of incoloy-800 in caustic solution. Part II: Precracking samples

    Directory of Open Access Journals (Sweden)

    Dinu Alice

    2006-01-01

    Full Text Available Stress corrosion cracking (SCC in a caustic medium may affect the secondary circuit tubing of a CANDU NPP cooled with river water, due to an accidental formation of a concentrated alkaline environment in the areas with restricted circulation, as a result of a leakage of cooling water from the condenser. To evaluate the susceptibility of Incoloy-800 (used to manufacture steam generator tubes for CANDU NPP to SCC, some accelerated corrosion tests were conducted in an alkaline solution (10% NaOH, pH = 13. These experiments were performed at ambient temperature and 85 °C. We used the potentiodynamic method and the potentiostatic method, simultaneously monitoring the variation of the open circuit potential during a time period (E corr/time curve. The C-ring method was used to stress the samples. In order to create stress concentrations, mechanical precracks with a depth of 100 or 250 μm were made on the outer side of the C-rings. Experimental results showed that the stressed samples were more susceptible to SCC than the unstressed samples whereas the increase in temperature and crack depth lead to an increase in SCC susceptibility. Incipient micro cracks of a depth of 30 μm were detected in the area of the highest peak of the mechanical precrack.

  11. The oxidation behavior of three different zones of welded Incoloy 800H alloy

    International Nuclear Information System (INIS)

    Chen, W.S.; Kai, W.; Tsay, L.W.; Kai, J.J.

    2014-01-01

    Highlights: • The oxidation kinetics of 800H followed the parabolic-rate law in dry-air. • The scales formed on the alloys were composed of Cr 2 O 3 and MCr 2 O 4 (M = Fe, Cr). • Internal-oxidation of Al 2 O 3 and SiO 2 dissolved T i were observed in 800H-SUB and 800H-HAZ • The weight loss behavior of 800H-SUB and 800H-HAZ were observed in wet air. • The mass-loss behavior of 800H-HAZ is more severe than 800H-SUB in wet air. - Abstract: The oxidation behavior of three different zones of welded Incoloy 800H alloys, containing the substrate (800H-SUB), heat-affected zone (800H-HAZ) and the melt zone (800H-MZ) was studied at 950 °C in dry and wet air. The steady-state oxidation rate constants (k p values) were calculated based on the mass-gain data, and the oxidation resistant ability of the alloys followed by the rank of 800H-MZ > 800H-SUB > 800H-HAZ in dry air. The scales formed on the 800H-SUB and 800H-HAZ consisted of a heterophasic mixture of Cr 2 O 3 and FeCr 2 O 4 , while a mixture of Cr 2 O 3 and MnCr 2 O 4 was observed on the 800H-MZ. On the other hand, the oxidation kinetics of the alloy, initially followed the parabolic-rate law up to 48 h, while a significant mass-lost kinetics was observed for a prolong exposure in wet air. The detail oxidation mechanisms for the alloys in both environments were investigated

  12. Fatigue and fatigue crack growth properties of 316LN and Incoloy 908 below 10 K

    International Nuclear Information System (INIS)

    Nyilas, A.; Zhang, J.; Obst, B.; Ulbricht, A.

    1992-01-01

    The cyclic loading characteristics of Tokamak type thermonuclear machines demand study of the fatigue response of the materials used in critical components. The large superconducting magnets and their superconductors will operate under cyclic mechanical stress conditions. The present paper is biased towards the current superconductor design of the NET (Next European Torus) model coil concept. The superconductor of this coil will be a cable-in-conduit Nb 3 Sn type with an enveloped stiff external jacket structure. The wall thickness of the jacket structure is within the range of 4-5 mm. The manufacturing of the jacket lengths for several hundred meters require an appropriate joining process due to the prefabricated section pieces available only in short lengths of 5-7 meters. The recently anticipated solution favors the flash butt welding technique. The performance of the superconductors jacket will depend on the material selection and the proper structural design according to the existing low temperature structural materials data base. The wind and react Nb 3 Sn-manufacturing process must also account the materials properties after ageing. A program was set up to elucidate the fatigue-life behavior and fatigue crack growth rate (FCGR) of the selected two candidate materials. These materials were the AISI 316LN with a specified low carbon content to avoid the embrittlement after the ageing process and the Incoloy 908. The 316LN material in the as received condition was tested with respect to its fatigue-life for specimens bearing predefined flaws and cracks. The propagation of surface cracks at 12 K and at 295 K was characterized with non standard specimens. The tests were performed in a cryogenic dynamic test facility under helium gas environment between 7 K and 20 K. Using the reference growth laws obtained from these measurements the total crack propagation starting with the initial crack length of the specimen could be predicted by numerical computation

  13. Resistance of Incoloy 800 steam generator tube to pitting corrosion in PWR secondary water at 250°C

    International Nuclear Information System (INIS)

    Schvartzman, Mônica M.A.M.; Albuquerque, Adriana Silva de; Esteves, Luiza; Rabello, Emerson G.; Mansur, Fábio Abud

    2017-01-01

    The steam generator (SG) is one of the main components of a PWR, so the performance of this type of nuclear power plant depends to a large extent on the trouble-free operation of SGs. Its degradation significantly affects the overall plant performance. Alloy 800NG (Incoloy® 800) is a nickel-iron-chromium alloy used for steam generator tubes in PWRs due to their high strength, good workability and resistance to corrosion. This behavior is attributed to the protective oxide film formed on the metal surface by contact with the high temperature pressurized water. However, chloride is one of major SG impurities that cause the breakdown of the passive film and initiate localized corrosion in passive metals as Alloy 800NG. The aim of this study is to provide information about the pitting corrosion behavior of the Incoloy® 800 steam generator tube under normal secondary circuit parameters (250 deg C and 5 MPa) and abnormal conditions of operation (presence of chloride ions in the secondary water). For this, optical microscopy, XRD and EDS analysis and electrochemical tests have been carried out under simulated PWR secondary water operating conditions. The susceptibility to pitting corrosion was evaluated using electrochemical tests and the oxide layer formed on material was examined by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. (author)

  14. Multi-response optimization of process parameters for TIG welding of Incoloy 800HT by Taguchi grey relational analysis

    Directory of Open Access Journals (Sweden)

    Arun Kumar Srirangan

    2016-06-01

    Full Text Available Incoloy 800HT which was selected as one of the prominent material for fourth generation power plant can exhibit appreciable strength, good resistance to corrosion and oxidation in high temperature environment. This study focuses on the multi-objective optimization using grey relational analysis for Incoloy 800HT welded with tungsten inert arc welding process with N82 filler wire of diameter 1.2 mm. The welding input parameters play a vital role in determining desired weld quality. The experiments were conducted according to L9 orthogonal array. The input parameter chosen were the welding current, Voltage and welding speed. The output response for quality targets chosen were the ultimate tensile strength and yield strength (at room temperature, 750 °C and impact toughness. Grey relational analysis was applied to optimize the input parameters simultaneously considering multiple output variables. The optimal parameters combination was determined as A2B1C2 i.e. welding current at 110 A, voltage at 10 V and welding speed at 1.5 mm/s. ANOVA method was used to assess the significance of factors on the overall quality of the weldment. The output of the mechanical properties for best and least grey relational grade was validated by the metallurgical characteristics:

  15. Resistance of Incoloy 800 steam generator tube to pitting corrosion in PWR secondary water at 250°C

    Energy Technology Data Exchange (ETDEWEB)

    Schvartzman, Mônica M.A.M. [Pontifícia Universidade Católica de Minas Gerais (PUC-Minas), Belo Horizonte, MG (Brazil); Albuquerque, Adriana Silva de; Esteves, Luiza; Rabello, Emerson G.; Mansur, Fábio Abud, E-mail: monicacdtn@gmail.com, E-mail: asa@cdtn.br, E-mail: luiza.esteves@cdtn.br, E-mail: egr@cdtn.br, E-mail: fametalurgica@gmail.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2017-07-01

    The steam generator (SG) is one of the main components of a PWR, so the performance of this type of nuclear power plant depends to a large extent on the trouble-free operation of SGs. Its degradation significantly affects the overall plant performance. Alloy 800NG (Incoloy® 800) is a nickel-iron-chromium alloy used for steam generator tubes in PWRs due to their high strength, good workability and resistance to corrosion. This behavior is attributed to the protective oxide film formed on the metal surface by contact with the high temperature pressurized water. However, chloride is one of major SG impurities that cause the breakdown of the passive film and initiate localized corrosion in passive metals as Alloy 800NG. The aim of this study is to provide information about the pitting corrosion behavior of the Incoloy® 800 steam generator tube under normal secondary circuit parameters (250 deg C and 5 MPa) and abnormal conditions of operation (presence of chloride ions in the secondary water). For this, optical microscopy, XRD and EDS analysis and electrochemical tests have been carried out under simulated PWR secondary water operating conditions. The susceptibility to pitting corrosion was evaluated using electrochemical tests and the oxide layer formed on material was examined by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. (author)

  16. Properties of protective oxide scales containing cerium on Incoloy 800H in oxidizing and sulfidizing environments. I. Constant-extension-rate study of mechanical properties

    NARCIS (Netherlands)

    Haanappel, V.A.C.; Fransen, T.; Geerdink, Bert; Gellings, P.J.

    1988-01-01

    The mechanical properties of ceramic coatings containing cerium oxide, prepared by the sol-gel method and used to protect Incoloy 800H against aggressive environments, are reported. Deformation and cracking behavior in oxidizing and sulfidizing environments has been investigated by

  17. J-resistance curves for Inconel 690 and Incoloy 800 nuclear steam generators tubes at room temperature and at 300 °C

    Energy Technology Data Exchange (ETDEWEB)

    Bergant, Marcos A., E-mail: marcos.bergant@cab.cnea.gov.ar [Gerencia CAREM, Centro Atómico Bariloche (CNEA), Av. Bustillo 9500, San Carlos de Bariloche 8400 (Argentina); Yawny, Alejandro A., E-mail: yawny@cab.cnea.gov.ar [División Física de Metales, Centro Atómico Bariloche (CNEA) / CONICET, Av. Bustillo 9500, San Carlos de Bariloche 8400 (Argentina); Perez Ipiña, Juan E., E-mail: juan.perezipina@fain.uncoma.edu.ar [Grupo Mecánica de Fractura, Universidad Nacional del Comahue / CONICET, Buenos Aires 1400, Neuquén 8300 (Argentina)

    2017-04-01

    The structural integrity of steam generator tubes is a relevant issue concerning nuclear plant safety. In the present work, J-resistance curves of Inconel 690 and Incoloy 800 nuclear steam generator tubes with circumferential and longitudinal through wall cracks were obtained at room temperature and 300 °C using recently developed non-standard specimens' geometries. It was found that Incoloy 800 tubes exhibited higher J-resistance curves than Inconel 690 for both crack orientations. For both materials, circumferential cracks resulted into higher fracture resistance than longitudinal cracks, indicating a certain degree of texture anisotropy introduced by the tube fabrication process. From a practical point of view, temperature effects have found to be negligible in all cases. The results obtained in the present work provide a general framework for further application to structural integrity assessments of cracked tubes in a variety of nuclear steam generator designs. - Highlights: •Non-standard fracture specimens were obtained from nuclear steam generator tubes. •Specimens with circumferential and longitudinal through-wall cracks were used. •Inconel 690 and Incoloy 800 steam generator tubes were tested at 24 and 300 °C. •Fracture toughness for circumferential cracks was higher than for longitudinal cracks. •Incoloy 800 showed higher fracture toughness than Inconel 690 steam generator tubes.

  18. Electrochemical and surface characterisation of oxide films on nano-grain nickel films electrodeposited on INCOLOY-800

    International Nuclear Information System (INIS)

    Navin Vinayak, S.; Sunitha, Y.; Rangarajan, S.; Narasimhan, S.V.

    2008-01-01

    Nano materials have different properties from the corresponding bulk materials because of fine grain size, large fraction of surface atoms, high surface energy and high grain boundary volume fraction. For similar reasons, the nano-alloy coatings show superior high-temperature corrosion resistance and are generally more resistant to stress corrosion cracking. Hence, it is of interest to know the materials performance, if the structural materials used in nuclear reactors are made of nano-grains. In Indian PHWRs, Incoloy-800 is being used as the steam generator tubing material. It's corrosion resistance property is very important as it forms not only the pressure boundary between the radioactive primary water and non-active secondary water but also from the view point of loss of heavy water, in case of any corrosion damage. In this paper, the corrosion resistance of the oxide films formed on nano-grain nickel film electrodeposited on Incoloy-800 (a) in the presence of saccharine (WS) and (b) in the absence of saccharine (WOS) were compared with that formed on Commercial Ni foil, using electrochemical dc polarization and ac impedance techniques. The surface morphology, elemental analysis and grain size were studied with SEM, EDX and XRD techniques respectively. The nano-grain nickel films were prepared on Incoloy-800 by electrodeposition using Watt's Bath with saccharine sodium as a surfactant. The oxide films were developed by exposing them to LiOH solution (pH-10.0) at 245 deg C for 3 days (A-group) and 7 days (B-group). XRD results showed that the grain size of Ni formed in the absence of saccharine (WOS) was ∼ 60 nm and did not change after being autoclaved. But, for Ni formed in the presence of saccharine (WS), the grain size was ∼ 16 nm which increased to 40-50 nm after being autoclaved. With both A and B-group specimens, the PDAP curves showed an active-passive transition, a passive region and a transpassive region in 2N H 2 SO 4 . However, the critical

  19. Creep and fatigue properties of Incoloy 800H in a high-temperature gas-cooled reactor (HTGR) helium environment

    International Nuclear Information System (INIS)

    Chow, J.G.Y.; Soo, P.; Epel, L.

    1978-01-01

    A mechanical test program to assess the effects of a simulated HTGR helium environment on the fatigue and creep properties of Incoloy 800H and other primary-circuit metals is described. The emphasis and the objectives of this work are directed toward obtaining information to assess the integrity and safety of an HTGR throughout its service life. The helium test environment selected for study contained 40 μ atm H 2 O, 200 μ atm H 2 , 40 μ atm CO, 10 μ atm CO 2 , and 20 μ atm CH 4 . It is believed that this ''wet'' environment simulates that which could exist in a steam-cycle HTGR containing some leaking steam-generator tubes. A recirculating helium loop operating at about 4 psi in which impurities can be maintained at a constant level, has been constructed to supply the desired environment for fatigue and creep testing

  20. General Corrosion studies of a Titanium and Incoloy based alloys under ammoniacal medium and at 290 deg. C

    International Nuclear Information System (INIS)

    Gokhale, B.K.; Keny, S.J.; Kumbhar, A.G.; Rangarajan, S.; Bera, S.; Nuwad Jitendra; Kumar, Sanjukta A.; Wagh, D. N.; Pradhan, S.

    2012-09-01

    For their use in future PWR applications, the general corrosion behaviors of two modified alloys of titanium and Incoloy were studied at high temperature and high pressure (290 deg. C, 7400 Kpa) under ammoniated atmosphere and compared. Coupons were exposed to solutions of varying ammonia concentrations of (10, 50 and 100 ppm ) at 290 deg. C under non-deaerated conditions in a static autoclave for 20 days. Surface characteristics of exposed coupons were studied using XRF, SEM, EDAX and XPS. The solution in the autoclave was analyzed for its specific conductivity, pH and for the elemental concentrations leached from alloy. The exposed titanium based alloy showed deposition of white crystalline material (300-1000 nm size) on the surface. Depletion of Ti and increase in the oxygen concentration on the exposed surface was observed. This indicated dissolution of Ti in solution from surface at high temperature and pressure and its reaction with oxygen in solution to form oxide and its redeposition on surface. The oxide film compositions were found to change drastically between 10 and 50 ppm ammoniated solution. Ti was found to be enriched in the oxide film when the solution contained 50 ppm of ammonia whereas the opposite effect was observed at 10 ppm of ammonia. The presence Ti 4+ in oxide environment and traces of Cr 3+ were observed but no nitrogen or Zr was detected. Specific conductivity of the exposed solution was found to increase by 30 μS/cm and pH to decrease by 1.5 units. Slight leaching of Ti was observed in solution. No Zr was found in the leached solution. Presence of other elements like Al, Cr, Ni in the exposed solution indicated leaching of autoclave construction material (hastelloy). This alloy showed good resistance for corrosion under the experimental conditions. The exposed surface of Incoloy based alloy showed Ni, Cr, Cu and Mn on the surface with deposition of crystalline particles (200-300 nm size). The exposed surface also showed a decrease in Cr

  1. Effects of Heat Input on the Mechanical and Metallurgical Characteristics of Tig Welded Incoloy 800Ht Joints

    Directory of Open Access Journals (Sweden)

    Kumar S. Arun

    2017-09-01

    Full Text Available This study focuses on the effect of heat input on the quality characteristics of tungsten inert arc gas welded incoloy 800HT joints using inconel-82 filler wire. Butt welding was done on specimens with four different heat inputs by varying the process parameters like welding current and speed. The result indicated that higher heat input levels has led to the formation of coarser grain structure, reduced mechanical properties and sensitization issues on the weldments. The formation of titanium nitrides provided resistance to fracture and increased the tensile strength of the joints at high temperatures. Further aging was done on the welded sample at a temperature of 750°C for 500 hours and the metallographic result showed formation of carbides along the grain boundaries in a chain of discrete and globular form which increased the hardness of the material. The formation of spinel NiCr2O4 provided oxidation resistance to the material during elevated temperature service.

  2. Surface analytical and electrochemical characterization of oxide films formed on Incoloy-800 and carbon steel in simulated secondary water chemistry conditions of PHWRs

    International Nuclear Information System (INIS)

    Rangarajan, S.; Sinu, C.; Balaji, V.; Narasimhan, S.V.

    2010-01-01

    The water chemistry in the Steam Generator (SG) Circuits of Indian Pressurized Heavy Water Reactors (PHWRs) is controlled by the all volatile treatment (AVT) procedure, wherein volatile amines are used to maintain the alkaline pH required for minimizing the corrosion of the structural materials. Earlier, Monel and morpholine were used as the Steam Generator material and the alkalizing agent respectively. However, currently they are replaced by Incoloy-800 and Ethanolamine (ETA). ETA was chosen because of its beneficial effects due to low pK b and K d values, loading behaviour on condensate polishing unit (CPU) and also on cost comparison with other amines. Since we have Incoloy-800 on the tube side and Carbon steel(CS) on the shell side in the SG circuits, efforts were taken to study the nature of the oxide films formed on these surfaces and to evaluate the corrosion resistance and electrochemical properties of the same, under simulated secondary water chemistry conditions of PHWRs containing different dissolved oxygen (DO) concentration. In this context, experiments were carried out by exposing finely polished CS and Incoloy -800 coupons to ETA based medium in the presence and absence of Hydrazine (pH: 9.2) at 240 o C under two different DO conditions (< 10 ppb and 200 ppb) for 24 hours. Oxide films formed under these conditions were characterized using SEM, Raman spectroscopy, electrochemical impedance, polarization and Mott-Schottky techniques. Further, studies at a controlled DO level ( < 10 ppb) were carried out for different time durations viz., 7- and 30- days. The composition, surface morphology, oxide thickness, resistance, type of semi-conductivity and defect density of the oxide films were evaluated and correlated with the DO levels and discussed elaborately in this paper. (author)

  3. Study of the polarization for Incoloy 800 and for the stainless stell AISI 304 in mixtures of Iron, Nickel and Chromium Chlorides

    International Nuclear Information System (INIS)

    Travalloni, A.M.; Sathler, L.; Mattos, O.R.

    1985-01-01

    Polarization curves for the Incoloy 800 and for the stainless stell AISI 304 were obtained with static and rotational electrodes. The electrolytes employed showed growing concentrations of mixtures as Iron, Nickel and Chromium Chlorides their proportion being the same as the content of these elements in the respective alloys. The alloys under investigation exhibited a continuous transition behaviour from the passive to the active-passive and to the active conditions. Also, the pH was found the main parameter controlling the anodic behaviour of the alloy. (Author) [pt

  4. The effect of borate and phosphate inhibitors on corrosion rate material SS321 and incoloy 800 in chloride containing solution by using potentiodynamic method

    International Nuclear Information System (INIS)

    Febriyanto; Sriyono; Satmoko, Ari

    1998-01-01

    Determination of corrosion rate of steam generator materials (SS 321 and incoloy 800) in chloride containing solution using potentiodynamic method from CMS 100. NaCl 1%, 3% and 5% solution using is used as tested solution. A tested material is grounded by grinding paper on grade 400 600, 800 and 1000, then polished by METADI 1/4 microns paste to get homogeneity. Furthermore, the tested materials is mounted by epoxide resin, so only the surface which contacts to tested solution is open. From the result obtained that borate and phosphate inhibitor can reduce corrosion rate and aggressiveness of chloride ion

  5. Experimental research regarding the corrosion of incoloy-800 and SA 508 cl.2 in the CANDU steam generator

    International Nuclear Information System (INIS)

    Lucan, D.; Fulger, M.; Savu, G.; Velciu, L.

    2004-01-01

    Steam generators (SGs) are crucial components of pressurized water reactors. The failure of the steam generator as a result of tube degradation by corrosion has been a major cause of Pressurized Water Reactor (PWR) plant unavailability. Steam generator problems have caused major economic losses in terms of lost electricity production through forced unit outages and, in cases of extreme damage, as additional direct cost for large-scale repair or replacement of steam generators. Steam generator tubes are susceptible to failure by a variety of mechanisms, the vast majority of which are related a corrosion. The feedwater that enters into the steam generators under normal operating conditions is extremely pure, but nevertheless contains low levels (generally in the μg/l concentration range) of impurities such as iron, chloride, sulphate, silicate, etc. When water is converted to steam and exits the steam generator, the non-volatile impurities are left behind. As a result, their concentration in the bulk steam generator water is considerably higher than those in the feedwater. Nevertheless, the concentrations of corrosive impurities are still generally sufficiently low that the bulk water is not significantly aggressive towards steam generator materials. The excellent performance to date of CANDU steam generators can be attributed, in part, to their design and performance characteristics, which typically involve higher recirculation ratios and lower heat fluxes and temperatures. The purpose of this paper consists in assessment of generalized corrosion behaviour of the tubes materials (Incoloy-800) and tubesheet material (carbon steel SA 508 cl.2) at the normal secondary circuit parameters (temperature-260 deg C, pressure-5.1MPa). The testing environment was the demineralized water without impurities, at pH=9.5 regulated with morpholine and ciclohexilamine (all volatile treatment - AVT). The results are presented like micrographies and graphics representing loss of metal

  6. Corrosion of superalloy Incoloy 800H/HT in eutectic mixture LiF-NaF-KF with different addition of chromium fluoride; Korozia superzliatiny Incoloy 800H/HT v eutektickej zmesi LiF-NaF-KF s ruznym pridavkom fluoridu chromiteho

    Energy Technology Data Exchange (ETDEWEB)

    Kontrik, M.; Pavlik, V.; Simko, F. [Slovenska Akademia Vied, Ustav Anorganickej Chemie, Oddelenie Taveninovych Sustav, 84636 Bratislava (Slovakia)

    2013-04-16

    Thesis deals with investigating the addition of chromium trifluoride to eutectic mixture of LiF-NaF-KF (46.5 - 11.5 - 42 mol %) on the corrosion of superalloy Incoloy 800H/HT with static tests. The corrosion losses of the alloy and type of corrosion attack was observed. It was found that the addition of chromium fluoride into the mixture generally increases of corrosion of the material. Several types of corrosion attacks were observed. On the surface of the samples the spotted, pitting and transgranular corrosions were found. On the cross-sections of the samples the subsurface and lamellar corrosions were detected. (authors)

  7. Corrosion of Inconel-625, Hastelloy-X280 and Incoloy-800 in 550 - 750°C superheated steam. Influence of alloy heat treatment, surface treatment, steam temperature and steam velocity. Part I: Results up to 6000 hours exposure time. RCN Report

    International Nuclear Information System (INIS)

    Tilborg, P.J. van; Linde, A. van der

    1969-10-01

    Sheet samples of Inconel-625, Hastelloy-X280 and Incoloy-800 were tested, in the solution annealed and in the solution annealed + 20% cold worked + 800°C tempered condition, in steam with a velocity of 5 m/sec. at 550, 650 and 750°C and in steam with a volocity of 15 and 85 m/sec. at 550°C. At 550°C and 750°C the samples were tested in the heat treated, annealed or tempered and the heat treated + electropolished condition. At 650°C moreover as heat treated + ground and pickled samples were tested. Post-corrosion sample investigations involved measurement of the adherent oxide thickness, the total amount of corroded metal, the metal loss to system, and the metallographic and microprobe investigation of the adherent oxide film and adjacent diffusion disturbed alloy layer. The results obtained up to 6000 hours exposure time showed that the surface treatment has a decisive influence on the corrosion behaviour of all three alloys tested. The differences in the corrosion data for the two heat treatment conditions are small. The influence of the steam velocity, as tested at 550°C, on the initial corrosion rate was surprisingly high, while the long-term linear corrosion rates are only slightly influenced by the gas velocity. In general the linear corrosion rates were low, 1-5 mg/dm 2 month, and not consistently affected by the test-temperature. The metal loss to system values were 2 <15 mg/dm 2 in the low velocity steam at all three test temperatures and <30 mg/dm 2 in the high velocity steam at 550°C. The metallographic and microprobe examinations revealed no remarkable results, as compared with the results of analogous tests reported in literature. (author)

  8. Mechanisms of Recovering Low Cycle Fatigue Damage in Incoloy 901.

    Science.gov (United States)

    1979-01-01

    ZAP. 0665 0374 19A% DATA : 19AE MPS 15 0666 2375 F2e4 JMP .IDF r e667 e376 9 110 LSI ZAP 668 e377 E2?E LOX F,12 ASSURE X- PEG !0SITIVE FOR LSI 0669 0378...NC(MC) 0( 3350 PRIN4T 22,N4TDELTELC(M),DLTPLC(MC,SIGC(MC)o , 03360 A~1~𔃾C..,TP(M.T~4l~lC) -003370 230 22 VORMAT (12, IT1,F6.5,T2,F6.5,T30,F7.2,T42

  9. Proposed changes to Incoloy Alloy 800 and 800H specifications

    International Nuclear Information System (INIS)

    Bassford, T.H.; Rahoi, D.W.

    1978-01-01

    Preliminary results from an extensive investigation of Alloy 800 and 800H have led the authors to recommend changes to the specifications covering these alloys usage under Code Case 1592-10 and Sec. VIII, Div. 7. The compositional changes recommended would result in changes in rupture ductility and design stress. (Auth.)

  10. On the grain boundary character distribution of Incoloy 800H during dynamic recrystallization

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Yu, E-mail: vieri32825@126.com [College of Materials Science and Engineering, Chongqing University, Chongqing 400045 (China); Di, Hongshuang [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Huang, Guangjie [College of Materials Science and Engineering, Chongqing University, Chongqing 400045 (China)

    2017-04-01

    In this paper, we investigated the influence of hot deformation parameters on the distribution and proliferation of twin boundaries during dynamic recrystallization (DRX). The results showed that microstructure evolution is characterized by a process of “dynamic recovery (DRV)→necklace/multiple necklace→fully DRX” with increasing temperature and decreasing strain rate. The predominant proliferation mechanism of Σ3{sup n} (1 ≤ n ≤ 3) boundaries is transformed from Σ3 regeneration to new twinning during the growth of DRX grains.

  11. Incoloy 800 steam generator tubes stubbing by laser and electron beams process

    International Nuclear Information System (INIS)

    Bonnin, P.; Noel, J.P.; Gauthier, J.P.; Peigney, A.

    1988-01-01

    The electron beam welding conditions are optimized for different thermal cycles and chemical compositions of the fusion zone. The metallurgical and mechanical properties of the joints are described and compared with the properties of laser and TIG welds [fr

  12. Residual stresses determination in an 8 mm Incoloy 800H weld via neutron diffraction

    International Nuclear Information System (INIS)

    Chen, Xizhang; Zhang, Shu Yan; Wang, Jingjun; Kelleher, Joe F.

    2015-01-01

    Highlights: • Stress through thickness at 5 mm from weld centerline indicates a “U” distribution. • Declining of tensile stress through thickness occurred at weld centerline. • Residual stress between layers is the lowest. - Abstract: To investigate the distribution of residual stresses, the 8 mm 800H alloy was joined by multi-layer butt TIG process. Residual stresses in the longitudinal, transverse and normal directions were measured via neutron diffraction. These residual stress measurements were taken at a series of points 2 mm below the top surface, covering the fusion zone, heat affected zone (HAZ) and base metal. In addition, two lines of longitudinal residual stress values at the weld centerline and 5 mm from weld centerline through thickness were measured. Results show that both the longitudinal and transverse stresses from the weld centerline to base metal are mainly tensile stresses. The longitudinal residual stress is the largest, with a maximum value of 330 MPa. As for the normal residual stress, the weld zone shows tensile stress, while the HAZ shows compressive stress. The middle of the thickness shows compressive residual stress along the thickness direction. The longitudinal stress at weld centerline through thickness reveals the interlayer heat treat effects leads to a declining of tensile stress. While the stress at 5 mm from weld centerline indicates a “U” distribution due to the mixed microstructure close to fusion line. With the increasing distance from weld seam, the residual stress decreases gradually

  13. Reduction of tritium permeation through Inconel 718 and Incoloy 800 HT by means of natural oxides

    Energy Technology Data Exchange (ETDEWEB)

    Aiello, A., E-mail: antonio.aiello@enea.it [ENEA C.R. Brasimone, I-40032 Camugnano (Italy); Utili, M.; Ciampichetti, A. [ENEA C.R. Brasimone, I-40032 Camugnano (Italy)

    2011-10-01

    Chronical releases of tritium from the helium primary coolant into the water secondary coolant is a fundamental safety issue in the design of a fusion reactor steam generator. It is well known that the steam/water circuit of a fusion reactor would be considered not relevant from a radiological point of view, while if a strong permeation of tritium will be present it will be released together with incondensable gases in the condenser. The permeation of hydrogen isotopes through candidate steam generator materials in different conditions was studied in the past. Further experiments demonstrated that nickel alloys of nuclear interest are always covered by a thin and adherent oxide layer able to reduce permeation of orders of magnitude. The major objective of this work is the evaluation of the permeated flux through nickel alloys, when exposed to pure hydrogen and to an oxidant gas stream, to verify the real permeability of these materials in conditions close to those foreseen in the helium side of the steam generator.

  14. On the grain boundary character distribution of Incoloy 800H during dynamic recrystallization

    International Nuclear Information System (INIS)

    Cao, Yu; Di, Hongshuang; Huang, Guangjie

    2017-01-01

    In this paper, we investigated the influence of hot deformation parameters on the distribution and proliferation of twin boundaries during dynamic recrystallization (DRX). The results showed that microstructure evolution is characterized by a process of “dynamic recovery (DRV)→necklace/multiple necklace→fully DRX” with increasing temperature and decreasing strain rate. The predominant proliferation mechanism of Σ3 n (1 ≤ n ≤ 3) boundaries is transformed from Σ3 regeneration to new twinning during the growth of DRX grains.

  15. Multiaxial creep of tubes from Incoloy 800 H and Inconel 617 under static and cyclic loading conditions

    International Nuclear Information System (INIS)

    Penkalla, H.J.; Nickel, H.; Schubert, F.

    1989-01-01

    At temperatures above 800 0 C the material behaviour under mechanical load is determined by creep. The service of heat exchanging components leads to multiaxial loading conditions. For design and inelastic analysis of the component behaviour time dependent design values and suitable constitutive equations are necessary. The present report gives a survey of the approaches to describing creep under multiaxial loading. Norton's law and v. Mises' theory are applied. The load combinations of internal pressure, tensile and torsional stress are studied more closely, cyclic stress superposition in the tensile-pulsating range is discussed and cases of partial relaxation are examined. Experimental results are presented for the loading conditions discussed, and satisfactory agreement between theory and experiment has been found up to now for these results. Regarding lifetime determination under multiaxial creep load, a more precise analysis of creep damage is presented suggesting a suitable deviatoric stress for evaluation in the long-time range. (orig.)

  16. On Eddy current examination (ECE) of Incoloy 800 SG tube using OD encircling and ID bobbin coil

    International Nuclear Information System (INIS)

    Kapoor, K.; Sunder Krishna, K.; Bakshu, S.A.

    2015-01-01

    The purpose of this paper is to present and compare the results of ECE carried out on steam generator tubes from OD side and ID side. During the manufacturing of the tubes Eddy current testing is being carried out using OD encircling probe as per ASTM E 571. Here the purpose of the test is to capture the manufacturing defects. The parameters of the test are optimized to achieve best sensitivity to this requirement. These tubes are then installed in the steam generator and once again ECE is carried out during installation (pre-service inspection-PSI) and during in-service inspection (ISI) by using ID bobbin coil. These tests are carried out as per ASME section V article 8 appendix 1. Here the purpose of the test is to detect wall thinning, dent, pits etc due to operation and to locate these defects (OD side or ID side). Here the operating parameters are optimized for phase separation of defects from OD and ID. These parameters are quite different from those used during the manufacturing ECE. Interpretation of the signals detected in PSI/ISI in must be done with care to correlate with defect indications detected during manufacturing. In the present study, tubes with certain manufacturing defects, detected with OD encircling test were subjected to ID bobbin coil examination. Also certain tubes with signal picked up during test from ID were examined by using the OD encircling probe. This comparison of the results provides a clear picture about the sensitivity and deficiency of the either type of test. (author)

  17. Application of the ASME-code-case N 47 to a typical thickwalled HTR-component made of Incoloy 800

    International Nuclear Information System (INIS)

    Kemter, F.; Schmidt, A.

    Several components of the HTR-plant are exposed to temperatures beyond 500 0 C, i.e. within the high-temperature range. The service life of those components is not only limited by fatigue damage but also mainly by creep damage and accumulated inelastic strain. These can be conservatively estimated according to the ASME-Code (high temperature part CC N47) by means of the results of elastic calculations, yet this simplified method to provide evidence often leads to calculated overloads such as the present case of the live steam collector of the steam generator of a HTR. For providing the evidence that the actual loads of the component are within permissible limits, comprehensive inelastic analyses have to be referred to in such a case. The two-dimensional inelastic analysis which is reported here in detail shows that the creep and fatigue failure as well as the inelastic extensions of the live steam collectors accumulated during the service time are below the permissible limit stated in the ASME-Code and failure of those components while used in the reactor can this be excluded. (orig.) [de

  18. Electrochemical investigations of the resistance of Inconel 600, Incoloy 800, and Type 347 stainless steel to pitting corrosion in faulted PWR secondary water at 150 to 250 C

    International Nuclear Information System (INIS)

    Hickling, J.; Wieling, N.

    1981-01-01

    Determinations of critical pitting potentials were carried out at temperatures of 150, 200, and 250 C on three corrosion resistant alloys important in the construction of nuclear steam generators. The results are assessed in terms of the effects on pitting resistance of chloride (as NaCl) and phosphate (as Na/sub 2/ HPO/sub 4/) contents of the water and test temperature. A comparison of material behavior was obtained for each set of test conditions. 18 refs

  19. Creep properties of heat-resistant superalloys for nuclear plants in helium

    International Nuclear Information System (INIS)

    Shimizu, Shigeki; Satoh, Keisuke; Matsuda, Shozo; Murase, Hirokazu; Fujioka, Junzo.

    1979-01-01

    In order to estimate the creep and rupture strengths of candidate alloys for the intermediate heat exchanger of VHTR, creep and stress rupture tests in impure helium were conducted on Hastelloy X, Inconel 617, Inconel 625, Incoloy 800 and Incoloy 807 at 900 0 C. The results were discussed in comparison with those in air and the alloys were examined from the point of view of the elevated temperature structural design. The main results obtained are summarized as follows: (1) No appreciable decrease in creep and rupture strengths in helium as compared with those in air is observed on Hastelloy X and Inconel 625. On the contrary, the creep and rupture strengths of Inconel 617 in helium decrease slightly as compared with those in air. In the case of Incoloy 807, the creep strength to cause 1 percent total strain and that to initiate secondary creep increase remarkably in helium as compared with those in air. However, the creep strength to cause initiation of tertiary creep and the rupture strength in helium remarkably decrease as compared with those in air. (2) The order of magnitude of the S 0 value for each material in helium is as follows; Hastelloy X > Inconel 617 > Incoloy 807 > Inconel 625 > Incoloy 800 Meanwhile, that of the S sub(t) value in helium is; Inconel 617 > Hastelloy X > Incoloy 807 > Inconel 625 > Incoloy 800. (author)

  20. Use of ferritic steels in breeder reactors worldwide

    International Nuclear Information System (INIS)

    Patriarca, P.

    1983-01-01

    The performance of LMFBR reactor steam generator materials is reviewed. Tensile properties of stainless steel-304, stainless steel-316, chromium-molybdenum steels, and Incoloy 800H are presented for elevated temperatures

  1. Long range plan for flexible joint development program

    International Nuclear Information System (INIS)

    Objective is to develop bellows expansion joints into CDS and subsequent LMFBR and liquid metal applications. An assessment was performed on the use of Incoloy 800H and Inconel 718 as bellows materials

  2. On the influence of cold work on the oxidation behavior of some austenitic stainless steels: High temperature oxidation

    NARCIS (Netherlands)

    Langevoort, J.C.; Fransen, T.; Gellings, P.J.

    1984-01-01

    AISI 304, 314, 321, and Incoloy 800H have been subjected to several pretreatments: polishing, milling, grinding, and cold drawing. In the temperature range 800–1400 K, cold work improves the oxidation resistance of AISI 304 and 321 slightly, but has a relatively small negative effect on the

  3. Contaminants in light water reactor coolants

    International Nuclear Information System (INIS)

    Michael, I.; Bechtold, G.

    1975-01-01

    At a lower oxygen content of the pressurized water a reduced metal loss by about 10% was detected. The state of oxidation for incoloy resulting from surface examination was 2,3 +- 0,3 which corresponds to Fe 3 O 4 and a smaller fraction of iron hydroxide. (orig.) [de

  4. Considerations in selecting tubing materials for CANDU steam generators

    International Nuclear Information System (INIS)

    Hemmings, R.L.

    1978-01-01

    Corrosion resistance is the major consideration in selecting tubing material for CANDU steam generators. Corrosion, and additional considerations, lead to the following steam generator tubing material recommendations: for CANDU-BPHWR's (boiling pressurized heavy water reactors) low-cobalt Incoloy-800; for CANDU-PHWR's (pressurized, non-boiling, heavy water reactors), low-cobalt Monel-400

  5. Protection of stainless-steels against corrosion in sulphidizing environments by Ce oxide coatings: X-ray absorption and thermogravimetric studies

    NARCIS (Netherlands)

    Fransen, T.; Gellings, P.J.; Fuggle, J.C.; van der Laan, G.; Esteva, J.-M.; Karnatak, R.C.

    1985-01-01

    In this paper a study is reported concerning ceramic coatings containing cerium oxide, prepared by the sol-gel method, used to protect Incoloy 800H against sulphidation. When the coating is sintered in air at 850°C good protection is obtained. In an X-ray absorption spectroscopic study of the

  6. Compressive pre-strain in Nb3Sn strand by steel tube and effect on the critical current measured on standard ITER barrel

    NARCIS (Netherlands)

    Nijhuis, Arend; Wessel, Wilhelm A.J.; Knoopers, H.G.; Ilyin, Y.; ten Kate, Herman H.J.; Della Corte, A.

    2005-01-01

    The large Cable-In-Conduit Conductors (CICC) designed for the magnet coils in the International Thermonuclear Experimental Reactor (ITER), are composed of Nb/sub 3/Sn strand bundles in a Stainless Steel (SS) or Incoloy conduit. Both, the thermal contraction of the strand composite and the conduit

  7. Modell experiments to determine the effect of inhibitive oxide layers on metals against hydrogen permeation

    International Nuclear Information System (INIS)

    Zink, U.

    1983-11-01

    The coupling of H 2 -permeation and corrosion has been examined with the high-temperature alloys Incoloy 800 and Incoloy 802. Permeationsrates as well as corrosionsrates have been measured simultanously under H 2 O-H 2 atmospheres in the test-facility HD-PERM. Test parameters have been temperature and oxidationpotential. Parabolic laws for the growth of the oxide scales have been identified and are considered to be highly important for the efficiency of a permeation barrier. A comparison between the temperature dependencies of corrosionsrates and H 2 -permeationsrates has revealed that permeation and corrosion are coupled only in so far that the permeation barrier is formed by the corrosion reaction. The corrosion data (parabolic rate constant, activation energy) of the oxide scales have given clear indications for the existence of a Cr 2 O 3 -layer, which is considered to be responsible for efficient oxide permeation barriers. (orig.) [de

  8. Creep properties of heat-resistant superalloys for nuclear plants in helium

    International Nuclear Information System (INIS)

    Shimizu, Shigeki; Satoh, Keisuke; Honda, Yoshio; Matsuda, Shozo; Murase, Hirokazu

    1979-01-01

    Creep properties of candidate superalloys for VHTR components in a helium environment at both temperatures of 800 0 C and 900 0 C were compared with those of the same alloys in the atmospheric condition, and the superalloys were contrasted with each other from the viewpoint of high temperature structural design. At 800 0 C, no significant effect of a helium environment on creep properties of the superalloys is observed. At 900 0 C, however, creep strength of Inconel 617, Incoloy 800 and Incoloy 807 in the helium environment decrease more than in the atmospheric environment. In Hastelloy X and Inconel 625, there is no significant difference between creep strengths in helium and those in the atmospheric condition. Concerning So and St values in helium at 900 0 C, Inconel 617 and Hastelloy X are clearly superior to other superalloys. (author)

  9. Effects of HTGR helium on the high cycle fatigue of structural materials

    International Nuclear Information System (INIS)

    Soo, P.; Sabatini, R.L.; Gerlach, L.

    1982-01-01

    High cycle fatigue tests have been conducted on Incoloy 800H and Hastelloy X in air and in HTGR helium environments containing low and high levels of moisture. For the helium environments, a higher mositure level usually gives a lower fatigue strength. For air, however, the strength is usually much lower than those for helium. For long test times at higher test temperatures, the fatigue strengths for Incoloy 800H often show a large decrease, and the fatigue limits are much lower than those anticipated from low cycle tests. Optical and scanning electron microscope observations were made to correlate fatigue life with surface and bulk microstructural changes in the material during test. Oxide scale cracking and spallation, surface recrystallization and intergranular attack appear to contribute to losses in fatigue strength

  10. Residual stress measurement of the jacket material for ITER coil by neutron diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Tsuchiya, Yoshinori [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    1998-03-01

    Nickel-Iron based super alloy INCOLOY 908 is used for the jacket of a central solenoid coil (CS coil) of the International Thermonuclear Experimental Reactor (ITER). INCOLOY 908, however, has a possibility of fracture due to Stress Accelerated Grain Boundary Oxidation (SAGBO) under a tensile residual stress beyond 200MPa. Therefore it is necessary to measure the residual stress of the jacket to avoid SAGBO. We performed residual stress measurement of the jacket by neutron diffraction using the neutron diffractometer for residual stress analysis (RESA) installed at JRR-3M in JAERI. A sample depth dependence of internal strain was obtained from the (111) plane spacing. A residual stress distribution was calculated from the strain using Young`s modulus and Poisson`s ratio that were evaluated by a tensile test with neutron diffraction. The result shows that the tensile residual stress exceeds 200MPa of the SAGBO condition in some regions inside the jacket. (author)

  11. Creep behavior of materials for high-temperature reactor application

    International Nuclear Information System (INIS)

    Schneider, K.; Hartnagel, W.; Iischner, B.; Schepp, P.

    1984-01-01

    Materials for high-temperature gas-cooled reactor (HTGR) application are selected according to their creep behavior. For two alloys--Incoloy-800 used for the live steam tubing of the thorium high-temperature reactor and Inconel-617 evaluated for tubings in advanced HTGRs--creep curves are measured and described by equations. A microstructural interpretation is given. An essential result is that nonstable microstructures determine the creep behavior

  12. Compatibility of heat resistant alloys with boron carbide, 5

    International Nuclear Information System (INIS)

    Baba, Shinichi; Kurasawa, Toshimasa; Endow, Taichi; Someya, Hiroyuki; Tanaka, Isao.

    1986-08-01

    This paper includes an experimental result of out-of-pile compatibility and capsule design for irradiation test in Japan Materials Testing Reactor (JMTR). The compatibility between sheath material and neutron absorber materials for control rod devices (CRD) was examined for potential use in a very high temperature reactor (VHTR) which is under development at JAERI. The purpose of the compatibility tests are preliminary evaluation of safety prior to irradiation tests. Preliminary compatibility evaluation was concerned with three items as follows : 1) Lithium effects on the penetrating reaction of Incoloy 800H alloy in contact with a mixture of boronated graphite and lithium hydroxide powders, 2) Short term tensile properties of Incoloy 800H and Hastelloy XR alloy reacted with boronated graphite and fracture mode analysis, 3) Reaction behavior of both alloys under transient power conditions of a VHTR. It was clear that the reaction rate constant of the Incoloy 800H alloy was accelerated by doping lithium hydroxide into the boron carbide and graphite powder. The mechanical properties of Incoloy 800H and Hastelloy XR alloy reacted with boronated graphite were decreased. Ultimate tensile strength and tensile ductilities at temperatures over 850 deg C were reduced, but there was no change in the proof (yield) stress. Both alloys exhibited a brittle intergranular fracture mode during transient power conditions of a VHTR and also exhibited severe penetration. Irradiation capsules for compatibility test were designed to simulate three irradiation conditions of VHTR: 1) steady state for VHTR, 2) Transient power condition, 3) Service limited life of CRD. Capsule irradiation experiments have been carried out satisfactorily and thus confirm the validity of the capsule design procedure. (author)

  13. Low Cost Silicon Solar Array Project. Feasibility of Low-cost, High-volume Production of Silane and Pyrolysis of Silane to Semiconductor-grade Silicon

    Science.gov (United States)

    Breneman, W. C.; Farrier, E. G.; Morihara, H.

    1978-01-01

    The presence of copper promotes a more rapid approach to the steady stete operating condition and results in a more consistent reactor effluent composition. The average kinetic and equilibrium yield are unchanged. Incoloy has been identified as the preferred choice of material of construction for the hydrogenation reactor although certain metallurgical changes were noted in samples exposed to the H2/HCl atmosphere at 500 C which indicate the need for more testing.

  14. Liquid metal fast breeder reactor steam generator: behaviour of heat exchange tubes in face of a through crack resulting in a contact between sodium and water

    International Nuclear Information System (INIS)

    Quinet, J.L.; Lannou, L.

    1978-01-01

    The results of a survey made Electricite de France on the behaviour of cracked tubes under operating conditions of an industrial steam generator are submitted in this communication. A comparison is made of the tube material: INCOLOY 800, 2 1/4 Cr-1 Mo, 9 Cr-2 Mo land to the initial leak. Finally, a description is given of the self-development process of a water leak into sodium. (author)

  15. Nickel-plating for active metal dissolution resistance in molten fluoride salts

    Energy Technology Data Exchange (ETDEWEB)

    Olson, Luke [Department of Engineering Physics, 1500 Engineering Drive, University of Wisconsin, Madison, WI 53706 (United States); Sridharan, Kumar, E-mail: kumar@engr.wisc.edu [Department of Engineering Physics, 1500 Engineering Drive, University of Wisconsin, Madison, WI 53706 (United States); Anderson, Mark; Allen, Todd [Department of Engineering Physics, 1500 Engineering Drive, University of Wisconsin, Madison, WI 53706 (United States)

    2011-04-15

    Ni electroplating of Incoloy-800H was investigated with the goal of mitigating Cr dissolution from this alloy into molten 46.5%LiF-11.5%NaF-42%KF eutectic salt, commonly referred to as FLiNaK. Tests were conducted in graphite crucibles at a molten salt temperature of 850 deg. C. The crucible material graphite accelerates the corrosion process due to the large activity difference between the graphite and the alloy. For the purposes of providing a baseline for this study, un-plated Incoloy-800H and a nearly pure Ni-alloy, Ni-201 were also tested. Results indicate that Ni-plating has the potential to significantly improve the corrosion resistance of Incoloy-800H in molten fluoride salts. Diffusion of Cr from the alloy through the Ni-plating does occur and if the Ni-plating is thin enough this Cr eventually dissolves into the molten salt. The post-corrosion test microstructure of the Ni-plating, particularly void formation was also observed to depend on the plating thickness. Diffusion anneals in a helium environment of Ni-plated Incoloy-800H and an Fe-Ni-Cr model alloy were also investigated to understand Cr diffusion through the Ni-plating. Further enhancements in the efficacy of the Ni-plating as a protective barrier against Cr dissolution from the alloy into molten fluoride salts can be achieved by thermally forming a Cr{sub 2}O{sub 3} barrier film on the surface of the alloy prior to Ni electroplating.

  16. Chemical decontamination of reactor components

    International Nuclear Information System (INIS)

    Riess, R.; Berthold, H.O.

    1977-08-01

    A solution for the decontamination of reactor components of the primary system was developed. This solution is a modification of the APAC- (Alkaline Permanganate Ammonium Citrate) system described in the literature. The most important advantage of the present solution over the APAC-method is that it does not induce any selective corrosion attack on materials like stainless steel (austenitic), Inconel 600 and Incoloy 800. (orig.) [de

  17. Some tests of explosion welding in Zry 4 - Zry 4 and other materials

    International Nuclear Information System (INIS)

    Badino, N.S.; Nashmias, J.L.

    1993-01-01

    The possibility of welding explosion for nuclear industry materials is studied. In this case, difficulties to join them by fusion welding are presented. The following pairs are selected: Zry 4-Zry 4, Zry 4-Incoloy, Zry 4-stainless steel, Zry 4-Inconel. Good results in Zry 4-Zry 4 and not so clear results are obtained in other cases. Other possible tests are now being studied and thought about. (Author)

  18. Effect of a helium environment on the mechanical properties of HTGR primary system metals

    International Nuclear Information System (INIS)

    Chow, J.G.Y.; Soo, P.; Sabatini, R.L.

    1978-01-01

    Creep and high cycle fatigue tests have been carried out on Incoloy 800H and Hastelloy X in a helium environment containing 40 μ atm of H 2 O, 200 μ atm H 2 , 40 μ atm CO, 20 μ atm CH 4 and 10 μ atm CO 2 . The creep behavior of Incoloy 800H does not appear to show significant differences from that measured in air. However, the Hastelloy X at the maximum test temperature studied (871 0 C, 1600 0 F) shows behavior which is inferior. With respect to high cycle fatigue, the Incoloy 800H is weaker in the helium environment at a test temperature of 649 0 C (1200 0 F). At 760 0 C (1400 0 F) the strength in helium is higher but there is a tendency to lose strength more rapidly than for the air tests as the test time increases. Hastelloy X tested at 871 0 C (1600 0 F) also shows higher strength in helium for short test times but for extended tests the strengths in air and helium become similar. Scanning electron microprobe analyses have been carried out to correlate the strength measurements with surface oxidation characteristics and internal structural changes

  19. Properties of super alloys for high temperature gas cooled reactor

    International Nuclear Information System (INIS)

    Izaki, Takashi; Nakai, Yasuo; Shimizu, Shigeki; Murakami, Takashi

    1975-01-01

    The existing data on the properties at high temperature in helium gas of iron base super alloys. Incoloy-800, -802 and -807, nickel base super alloys, Hastelloy-X, Inconel-600, -617 and -625, and a casting alloy HK-40 were collectively evaluated from the viewpoint of the selection of material for HTGRs. These properties include corrosion resistance, strength and toughness, weldability, tube making, formability, radioactivation, etc. Creep strength was specially studied, taking into consideration the data on the creep characteristics in the actual helium gas atmosphere. The necessity of further long run creep data is suggested. Hastelloy-X has completely stable corrosion resistance at high temperature in helium gas. Incoloy 800 and 807 and Inconel 617 are not preferable in view of corrosion resistance. The creep strength of Inconel 617 extraporated to 1,000 deg C for 100,000 hours in air was the greatest rupture strength of 0.6 kg/mm 2 in all above alloys. However, its strength in helium gas began to fall during a relatively short time, so that its creep strength must be re-evaluated in the use for long time. The radioactivation and separation of oxide film in primary construction materials came into question, Inconel 617 and Incoloy 807 showed high induced radioactivity intensity. Generally speaking, in case of nickel base alloys such as Hastelloy-X, oxide film is difficult to break away. (Iwakiri, K.)

  20. Creep properties of superalloys for the HTGR in impure helium environments

    International Nuclear Information System (INIS)

    Kawakami, H.; Nakanishi, T.

    1981-01-01

    This paper describes creep behaviors of two heat resistant alloys, Hastelloy X and Incoloy 800, in helium environments of the HTGR. In impure helium environments, these alloys are susceptible to carburization and oxidization. We have investigated these effects separately, and related them to the creep behaviors of the alloys. Experiments were carried out at 900 0 C both in helium and in air. Carburization results in decrease of secondary creep strain rate and delay of tertiary creep initiation. Oxidization caused decrease in tertiary creep strain rate of Hastelloy X, but did not that of Incoloy 800. Enhancement in tertiary creep strain rate of Hastelloy X in a very weakly oxidizing environment was confirmed in creep crack growth experiment using notched plate specimens. The rupture time of Hastelloy X in helium was short when compared with in air. Stress versus rupture time curves for both environments were parallel up to 5000 hours test, and a ratio of rupture stress in helium to that in air was about 0.9. In case of Incoloy 800, rupture time in helium was markedly prolonged as compared with that in air. (orig.)

  1. Corrosion of heat exchanger materials under heat transfer conditions

    International Nuclear Information System (INIS)

    Tapping, R.L.; Lavoie, P.A.; Disney, D.J.

    1987-01-01

    Severe pitting has occurred in moderator heat exchangers tubed with Incoloy-800 in Pickering Nuclear Generating Station. The pitting originated on the cooling side (outside) of the tubes and perforation occurred in less than two years. It was known from corrosion testing at CRNL that Incoloy-800 was not susceptible to pitting in Lake Ontario water under isothermal conditions. Corrosion testing with heat transfer across the tube wall was carried out, and it was noted that severe pitting could occur under deposits formed on the tubes in silty Lake Ontario water. Subsequent testing, carried out in co-operation with Ontario Hydro Research Division, investigated the pitting resistance of other candidate tubing alloys: Incoloy-825, 904 L stainless steel, AL-6X, Inconel-625, 70:30 Cu:Ni, titanium, Sanicro-30 and Sanicro-28 1 . Of these, only titanium and Sanicro-28 have not suffered some degree of pitting attack in silt-containing Lake Ontario Water. In the absence of silt, and hence deposits, no pitting took place on any of the alloys tested

  2. Final Technical Report - High-Performance, Oxide-Dispersion-Strengthened Tubes for Production of Ethylene adn Other Industrial Chemicals

    Energy Technology Data Exchange (ETDEWEB)

    McKimpson, Marvin G.

    2006-04-06

    This project was undertaken by Michigan Technological University and Special Metals Corporation to develop creep-resistant, coking-resistant oxide-dispersion-strengthened (ODS) tubes for use in industrial-scale ethylene pyrolysis and steam methane reforming operations. Ethylene pyrolysis tubes are exposed to some of the most severe service conditions for metallic materials found anywhere in the chemical process industries, including elevated temperatures, oxidizing atmospheres and high carbon potentials. During service, hard deposits of carbon (coke) build up on the inner wall of the tube, reducing heat transfer and restricting the flow of the hydrocarbon feedstocks. About every 20 to 60 days, the reactor must be taken off-line and decoked by burning out the accumulated carbon. This decoking costs on the order of $9 million per year per ethylene plant, accelerates tube degradation, and requires that tubes be replaced about every 5 years. The technology developed under this program seeks to reduce the energy and economic cost of coking by creating novel bimetallic tubes offering a combination of improved coking resistance, creep resistance and fabricability not available in current single-alloy tubes. The inner core of this tube consists of Incoloy(R) MA956, a commercial ferritic Fe-Cr-Al alloy offering a 50% reduction in coke buildup combined with improved carburization resistance. The outer sheath consists of a new material - oxide dispersion strengthened (ODS) Alloy 803(R) developed under the program. This new alloy retains the good fireside environmental resistance of Alloy 803, a commercial wrought alloy currently used for ethylene production, and provides an austenitic casing to alleviate the inherently-limited fabricability of the ferritic Incoloy(R) MA956 core. To provide mechanical compatibility between the two alloys and maximize creep resistance of the bimetallic tube, both the inner Incoloy(R) MA956 and the outer ODS Alloy 803 are oxide dispersion

  3. Stress corrosion cracking of candidate materials for nuclear waste containers

    International Nuclear Information System (INIS)

    Maiya, P.S.; Shack, W.J.; Kassner, T.F.

    1989-09-01

    Types 304L and 316L stainless steel (SS), Incoloy 825, Cu, Cu-30%Ni, and Cu-7%Al have been selected as candidate materials for the containment of high-level nuclear waste at the proposed Yucca Mountain Site in Nevada. The susceptibility of these materials to stress corrosion cracking has been investigated by slow-strain-rate tests (SSRTs) in water which simulates that from well J-13 (J-13 water) and is representative of the groundwater present at the Yucca Mountain site. The SSRTs were performed on specimens exposed to simulated J-13 water at 93 degree C and at a strain rate 10 -7 s -1 under crevice conditions and at a strain rate of 10 -8 s -1 under both crevice and noncrevice conditions. All the tests were interrupted after nominal elongation strains of 1--4%. Examination by scanning electron microscopy showed some crack initiation in virtually all specimens. Optical microscopy of metallographically prepared transverse sections of Type 304L SS suggests that the crack depths are small (<10 μm). Preliminary results suggest that a lower strain rate increases the severity of cracking of Types 304L and 316L SS, Incoloy 825, and Cu but has virtually no effect on Cu-30%Ni and Cu-7%Al. Differences in susceptibility to cracking were evaluated in terms of a stress ratio, which is defined as the ratio of the increase in stress after local yielding in the environment to the corresponding stress increase in an identical test in air, both computed at the same strain. On the basis of this stress ratio, the ranking of materials in order of increasing resistance to cracking is: Types 304L SS < 316L SS < Incoloy 825 congruent Cu-30%Ni < Cu congruent Cu-7%Al. 9 refs., 12 figs., 7 tabs

  4. Effect of helium on creep and fatigue (MAT 11)

    International Nuclear Information System (INIS)

    Schroeder, H.

    1991-03-01

    This final report contains experimental results on mechanical properties (creep, fatigue, tensile) and microstructural investigations (SEM, TEM) of pre-implanted samples of steels or alloys. (AISI 316, AISI 316L, DIN 1.4970, JPCA 8206, DIN 1.4914; Incoloy 800H, Hastelloy X, DIN 1.4981, (Fe 0.49 Ni 0.51 ) 3 V, Fe17Ni17Cr, Fe15Ni15Cr, Nimonic PE 16, Ni8Si). Furthermore theoretical aspects and developed models and mechanisms for helium embrittlement are described. This report is presented in the form of an extended summary without figures. (MM)

  5. Multifrequency Eddy current testing of heat exchange tubes with a rotating probe

    International Nuclear Information System (INIS)

    Levy, R.

    1982-01-01

    Multi-frequency eddy current analyses have been used in France industrially since 1975. In light of the experienced gained during many steam generator inspections, this technique was applied to the examination of sheet and tube heat exchangers featuring tubes in very different materials such as copper, stainless steel and titanium. The principle of multi-frequency Eddy current inspection is first reviewed, using the example of a condenser with nickel alloy tubes (Inconel, Incoloy). This is followed by the description of a specific application of this technique to a condenser with titanium tubes, analyzed with a rotating local probe [fr

  6. Swelling in neutron irradiated nickel-base alloys

    International Nuclear Information System (INIS)

    Brager, H.R.; Bell, W.L.

    1972-01-01

    Inconel 625, Incoloy 800 and Hastelloy X were neutron irradiated at 500 to 700 0 C. It was found that of the three alloys investigated, Inconel 625 offers the greatest swelling resistance. The superior swelling resistance of Inconel 625 relative to that of Hastelloy-X is probably related to differences in the concentrations of the minor rather than major alloy constituents, and can involve (a) enhanced recombination of defects in the Inconel 625 and (b) preferential attraction of vacancies to incoherent precipitates. (U.S.)

  7. Modelling the long-term corrosion behaviour of candidate alloys for Canadian SCWR

    Energy Technology Data Exchange (ETDEWEB)

    Steeves, G.; Cook, W., E-mail: wcook@unb.ca, E-mail: graham.steeves@unb.ca [University of New Brunswick, Department of Chemical Engineering, Fredericton, NB (Canada)

    2015-07-01

    Corrosion behaviour of Inconel 625 and Incoloy 800H, two of the candidate fuel cladding materials for Canadian supercritical water (SCW) reactor designs, were evaluated by exposing the metals to SCW in UNB's SCW flow loop. Individual experiments were conducted over a range of 370{sup o}C and 600{sup o}C. Exposure times were typically intervals of 100, 250, and 500 hours. Experimental data was used to create an empirical kinetic equation for each material. Activation energies for the alloys were determined, and showed a distinct difference between low-temperature electrochemical corrosion mechanism and direct high-temperature chemical oxidation. (author)

  8. Superalloy applications in the nuclear field

    International Nuclear Information System (INIS)

    Ramanathan, L.V.; Padilha, A.F.

    1984-01-01

    The process conditions in the areas of nuclear fuel processing, fabrication, utilization, reprocessing and disposal are severe, demanding therefore the use of materials with high temperature mechanical strength and corrosion resistance. A number of refractory metal containing superalloys have found application in the diferrent areas of the nuclear field. The main aspects of the microstructure, strengthening mechanisms and corrosion resistance of 3 superalloys, namely Incoloy 825, Inconel 718 and Hastelloy C have been discussed. The role of the refractory metal elements in influencing the mechanical strength and corrosion resistance of superalloys has been emphasised. (Author) [pt

  9. Fabrication and loading of long-term stress corrosion cracking surveillance specimens for the Dresden 1 decontamination program

    International Nuclear Information System (INIS)

    Walker, W.L.

    1979-10-01

    Stress-corrosion cracking test specimens were prepared for Dow Nuclear Services for insertion in the Dresden 1 reactor during the chemical decontamination of the primary system, and for subsequent exposure under operating conditions when the station returns to service. The specimens consist of pressurized tubes fabricated from Type-304 and -304L stainless steel, Inconel 600, Incoloy 800, and Zircaloy 2. In addition, constant radius bent-beam specimens of 3/4 hard Type-410 stainless steel were also included. All specimens were stressed to, or slightly above, their respective 0.2% offset yield strengths at the temperatures of interest

  10. Creep crack growth investigations for elevated temperature material application

    International Nuclear Information System (INIS)

    Krompholz, K.; Pierick, J.B.; Grosser, E.D.

    1981-01-01

    Creep crack growth data for the cast alloys IN-519 at 1123 K, Manaurite 36 X at 1123 K and 1173 K, and for the wrought alloys Incoloy 800 H and Inconel 617 at 1123 K, 1173 K, 1223 K, and 1273 K are reported. Up to 1273 K the crack lengths were measured by means of the potential drop technique. The data are plotted da/dt vs. net section stress. These results are compared with data on Inconel 617 analyzed according to stress intensity. (orig.)

  11. FTIR study of the influence of minor alloying elements on the high temperature oxidation of nickel alloys

    International Nuclear Information System (INIS)

    Lenglet, M.; Delaunay, F.; Lefez, B.

    1997-01-01

    The purpose of this paper is to study the reflectance spectra of the different single oxide layer systems : Cr 2 O 3 /Fe, MnCr 2 O 4 /Fe, TiO 2 /Fe, NiCr 2 O 4 /Fe and NiFe 2 O 4 /Fe and to extend the theoretical calculations to multilayer oxide systems on metallic substrates. The interpretation of the resulting reflectance spectra for these systems is used to explain the initial stages of oxide formation and the influence of minor alloying elements on the high temperature oxidation of three commercial nickel alloys : Incoloy 800, Inconel 600 and X. (orig.)

  12. Thermal cycling influence on microstructural characterization of alloys with high nickel content

    International Nuclear Information System (INIS)

    Abrudeanu, M.; Gradin, O.; Vulpe, S. C.; Ohai, D.

    2013-01-01

    The IV nuclear energy generation systems are aimed at making revolutionary improvements in economics, safety and reliability, and sustainability. To achieve these goals, Generation IV systems will operate at higher temperatures and in higher radiation fields. This paper shows the thermal cycling influences on microstructure and hardness of nickel based alloys: Incoloy 800 HT and Inconel 617. These alloys were meekly at a thermal cycling of 25, 50, 75 and 100 cycles. The temperature range of a cycle was between 400 O C and 700 O C. Nickel base alloys develop their properties by solid solution and/or precipitation strengthening. (authors)

  13. Properties and application study of Inconel alloy tube made in China

    International Nuclear Information System (INIS)

    Yang Xiang; Su Xingwan; Wen Yan

    1997-01-01

    The mech-physical properties and the corrosion resistance properties of the SG tube of Inconel alloy made in China under any conditions are briefly presented, and the test and research for bending and expending the tubes have been performed. In the process of corrosion experiments the Inconel alloy tubes were compared with that of the same kind of materials made in foreign countries. The Inconel alloy tubes have better stress corrosion resistance cracking prosperities than Inconel 600 and Incoloy 800 when they were in the solutions which contained high concentrated chlorine ion and alkali at high temperature

  14. Current CTR-related tritium handling studies at ORNL

    International Nuclear Information System (INIS)

    Watson, J.S.; Bell, J.T.; Clinton, S.D.; Fisher, P.W.; Redman, J.D.; Smith, F.J.; Talbot, J.B.; Tung, C.P.

    1976-01-01

    The Oak Ridge National Laboratory has a comprehensive program concerned with plasma fuel recycle, tritium recovery from blankets, and tritium containment in fusion reactors. Two studies of most current interest are investigations of cryosorption pumping of hydrogen isotopes and measurements of tritium permeation rates through steam generator materials. Cryosorption pumping speeds have been measured for hydrogen, deuterium, and helium at pressures from 10 -8 torr to 3 x 10 -3 torr. Permeation rates through Incoloy 800 have been shown to be drastically reduced when the low pressure side of permeation tubes are exposed to steam. These results will be important considerations in the design of fusion reactor steam generators

  15. The influence of cold work on the oxidation behaviour of stainless steel

    International Nuclear Information System (INIS)

    Langevoort, J.C.

    1985-01-01

    In this thesis the study of the interaction of oxygen gas with stainless steel surfaces is described. Thermogravimetry, microscopy and ellipsometry have been used to follow the oxidation in situ, while EDX, AES and XPS have been used to determine the oxide compositions. The aim of this thesis is to reveal the influence on the oxidation behaviour of stainless steel of i) cold work (rolling, drawing, milling, polishing and Ar ion bombardment) ii) the initially formed oxide and iii) the experimental conditions. Two types of stainless steels have been used (AISI 304 (a 18/8 Cr/Ni steel) and Incoloy 800 H (a 20/30 Cr/Ni steel)). (Auth.)

  16. Stress corrosion cracking susceptibility of steam generator tubing on secondary side in restricted flow areas

    International Nuclear Information System (INIS)

    Fulger, M.; Lucan, D.; Radulescu, M.; Velciu, L.

    2003-01-01

    Nuclear steam generator tubes operate in high temperature water and on the secondary side in restricted flow areas many nonvolatile impurities accidentally introduced into circuit tend to concentrate. The concentration process leads to the formation of highly aggressive alkaline or acid solutions in crevices, and these solutions can cause stress corrosion cracking (SCC) on stressed tube materials. Even though alloy 800 has shown to be highly resistant to general corrosion in high temperature water, it has been found that the steam generator tubes may crack during service from the primary and/or secondary side. Stress corrosion cracking is still a serious problem occurring on outside tubes in operating steam generators. The purpose of this study was to evaluate the environmental factors affecting the stress corrosion cracking of steam generators tubing. The main test method was the exposure for 1000 hours into static autoclaves of plastically stressed C-rings of Incoloy 800 in caustic solutions (10% NaOH) and acidic chloride solutions because such environments may sometimes form accidentally in crevices on secondary side of tubes. Because the kinetics of corrosion of metals is indicated by anodic polarization curves, in this study, some stressed specimens were anodically polarized in caustic solutions in electrochemical cell, and other in chloride acidic solutions. The results presented as micrographs, potentiokinetic curves, and electrochemical parameters have been compared to establish the SCC behavior of Incoloy 800 in such concentrated environments. (authors)

  17. Corrosion problems of PWR steam generators

    International Nuclear Information System (INIS)

    Urbancik, L.; Kostal, M.

    Literature data are assessed on corrosion failures of steam generator tubes made of INCONEL 600 or INCOLOY 800. It was found that both alloys with high nickel content showed good stability in a corrosion environment while being sensitive to carbide formation on grain boundaries. The gradual depletion of chromium results from the material and corrosion resistance deteriorates. INCOLOY 800 whose chromium carbide precipitation on grain boundaries in pure water and steam is negligible up to 75O degC and which is not subject to corrosion attacks in the above media and in an oxidizing environment at a temperature to about 700 degC shows the best corrosion resistance. Its favourable properties were tested in long-term operation in the Peach Bottom 1 nuclear power plant where no failures due to corrosion of this material have been recorded since 1967. In view of oxygenic-acid surface corrosion, it is necessary to work in a neutral or slightly basic environment should any one of the two alloys be used for steam generator construction. The results are summed up of an analysis conducted for the Beznau I NOK reactor. Water treatment with ash-free amines can be used as prevention against chemical corrosion mechanisms, although the treatment itself does not ensure corrosion resistance of steam generator key components. (J.B.)

  18. Effects of mean tensile stresses on high-cycle fatigue life and strain accumulation in some reactor materials

    International Nuclear Information System (INIS)

    Soo, P.; Chow, J.G.Y.

    1977-05-01

    An assessment has been made of the effects of mean tensile stresses on the high-cycle fatigue behavior of solution-treated Type 304 stainless steel, normalized and tempered 2 1 / 4 Cr-1Mo steel, Incoloy-800H, and low-carbon Incoloy-800. Mean stresses are usually detrimental to fatigue strength, especially at high temperatures and stress levels, where significant creep can occur during fatigue cycling. Depending on the magnitudes of the alternating and mean stresses, failure may be creep or fatigue controlled. Strain accumulation is also affected by these stress levels and possibly, also, by the cyclic work-hardening characteristics of the material. It is shown that the Goodman Law for estimating mean stress effects is inadequate, since it does not account for time-dependent deformation. An alternative expression not having such a limitation was, therefore, derived and this relates the alternating and mean stresses to the time to failure. Based on limited metallographic observations of fatigue striations in the 2 1 / 4 Cr-1Mo steel an estimate was made of the crack propagation rate. It was found that a crack of critical size could, under certain conditions, propagate through most of the specimen diameter in a matter of seconds. This presents a more significant safety problem than the case for a crack extending under low-cycle conditions since preventative measures probably could not be implemented before the crack had grown to a large size

  19. Correlation of substructure with mechanical properties of plastically deformed reactor structural materials. Progress report, January 1, 1976--June 30, 1977

    International Nuclear Information System (INIS)

    Moteff, J.

    1977-01-01

    Transmission electron microscopy used to evaluate the deformation (creep, fatigue and tensile) induced microstructure of 304 SS, Incoloy 800, 330 SS and three of the experimental alloys (E19, E23 and E36) obtained from the National Alloy Program clearly shows that the relationship between the subgrain size (lambda) and the applied stress (sigma) obeys the equation lambda = Ab (sigma/E) -1 where A is a constant of the order of 4, b the Burgers rector and E is Young's modulus. Hot-hardness studies on 304 SS, 316 SS, Incoloy 800, 2 1 / 4 Cr-1 Mo steels, 330 SS, Inconel 718, PE-16, Inconel 706, M-813 and the above three experimental alloys suggests that reasonable effective activation energies for creep may be obtained through the use of the hardness test as a strength microprobe tool. The ordering of the strength levels obtained through hot-hardness follows quite closely that obtained in tensile tests when those data are available

  20. Theoretical-experimental assessment of the variables affecting fretting of Atucha I nuclear power plant utility steam generators tubes

    International Nuclear Information System (INIS)

    Kulichevsky, Raul M.

    1995-01-01

    Fretting wear of Steam Generator tubes caused by flow induced vibrations generates uncertainty on their integrity. The knowledge of the controlling variables of the wear process may give a criterion to evaluate the tubes residual life. Information on vibratory response and dynamic interaction between tubes and their supports are prerequisites for understanding the relationship between fretting wear and tube vibration. Experimental results of the vibratory response of an Atucha-I nuclear power plant type U-tube, the influence of tube/support clearance on this response and a study of tube/support dynamic interaction, which allow the verification of a finite element model of this type of tubes, are presented in this work. Also wear results for the Incoloy 800/DIN 1.4550 austenitic stainless steel pair of materials and a first evaluation of the wear constant of this pair are presented. (author)

  1. Nuclear waste package design for the Vadose zone in tuff

    International Nuclear Information System (INIS)

    O'Neal, W.C.; Ballou, L.B.; Gregg, D.W.; Russell, E.W.

    1984-02-01

    This report presents an overview of the selection and analysis of conceptual waste package designs that will be used by the Nevada Nuclear Waste Storage Investigations (NNWSI) project for disposal of high-level nuclear waste (HLW) at the proposed Yucca Mountain, Nevada Site. The design requirements that the waste packages are required to meet are listed. Concept drawings for the reference designs and one alternative package design are shown. Four metal alloys; 304L SS, 321 SS, 316L SS and Incoloy 825 have been selected for candidate canister/overpack materials, and 1020 carbon steel has been selected as the reference metal for the borehole liners. A summary of the results of technical and economic analysis supporting the selection of the conceptual waste package designs is included. Post-closure containment and release rates are not discussed in this paper. 17 references, 2 figures, 2 tables

  2. Low concentration NP preoxidation condition for PWR decontamination

    International Nuclear Information System (INIS)

    Huang Fuduan; Yu Degui; Lu Jingju; Ding Dejun; Zhao Yukun

    1991-02-01

    To use preoxidation condition with low concentration NP (nitric acid permanganate) instead of conventional high concentration AP (alkline permanganate ) for PWR oxidation decontamination (POD) was summarized. Experiments including three parts have been performed. The defilming performance and decontamination factor of preoxidation with low concentration NP, which is 100, 10 times lower than that of AP are better than that with high concentration AP. The reason has been studied with the aid of prefilmed specimens of corrosion potential measuring in NP solution and chromium release in NP and AP solutions. The behaviour of alloy 13 prefilmed specimen in NP preoxidation solution is different from 18-8 ss and Incoloy 800. In the low acidity, the corrosion potential moves toward positive direction as the acidity becomes high

  3. A study of small leaks of water into sodium-heated steam generators - self evolution and wastage

    International Nuclear Information System (INIS)

    Feburie, V.; Desmas, T.; Cronier, B.

    1987-01-01

    MICROMEGAS is a fully automatic test loop operating without human surveillance. It is utilized to study small leaks of water into sodium, specially the spontaneous development of a fatigue-induced crack in a tube of Incoloy 800 (dormant period, microleak, self-evolution) and the wastage of neighbouring tubes. The thermohydraulic conditions of the last tests corresponded to the economizer zone of SUPER-PHENIX steam generators, at 350 0 C. These tests were compared with those which had been done before, corresponding to the superheating zone, at 490 0 C. The main result was that the microleak phase was longer and the self-evolution slower at 350 0 C than at 490 0 C. (author)

  4. Tritium permeation through helium-heated steam generators of ceramic breeder blankets for DEMO

    International Nuclear Information System (INIS)

    Fuetterer, M.A.; Raepsaet, X.; Proust, E.

    1994-01-01

    The specifications of permeation barriers, tritium recovery process maintaining a very low tritium activity in the coolant, and control of the coolant chemistry, required the evaluation of the tritium losses through the steam generators and include the definition of its operating conditions by thermodynamic cycle calculations and its thermal-hydraulic design. For both tasks specific computer tools were developed. The obtained geometry, surface area, and temperature profiles along the heat exchanger tubes were then used to estimate the daily tritium permeation into the steam cycle. Steam oxidized Incoloy 800 austenitic stainless steel was identified as the best suited existing material; in nominal steady-state operation, the tritium escape into the steam cycle could be restricted to less than 10 Ci/d. Tritium permeation during temperature and pressure transients in the steam generator (destruction and possible self-healing of the permeation barrier) is identified to bear a large tritium release potential. Solutions are proposed. (from authors). 4 figs., 1 tab

  5. Tritium permeation through helium-heated steam generators of ceramic breeder blankets for DEMO

    Energy Technology Data Exchange (ETDEWEB)

    Fuetterer, M A; Raepsaet, X; Proust, E

    1994-12-31

    The specifications of permeation barriers, tritium recovery process maintaining a very low tritium activity in the coolant, and control of the coolant chemistry, required the evaluation of the tritium losses through the steam generators and include the definition of its operating conditions by thermodynamic cycle calculations and its thermal-hydraulic design. For both tasks specific computer tools were developed. The obtained geometry, surface area, and temperature profiles along the heat exchanger tubes were then used to estimate the daily tritium permeation into the steam cycle. Steam oxidized Incoloy 800 austenitic stainless steel was identified as the best suited existing material; in nominal steady-state operation, the tritium escape into the steam cycle could be restricted to less than 10 Ci/d. Tritium permeation during temperature and pressure transients in the steam generator (destruction and possible self-healing of the permeation barrier) is identified to bear a large tritium release potential. Solutions are proposed. (from authors). 4 figs., 1 tab.

  6. Stress corrosion cracking of steam generator tube and primary pipe in PWR type nuclear power plants

    International Nuclear Information System (INIS)

    Zhang Weiguo; Gao Fengqin; Zhou Hongyi

    1992-03-01

    The behavior of stress corrosion cracking (SCC) was studied by slow strain rate test (SSRT), constant load test (CLT) and low frequency cyclic loading test (LFCLT). The purpose of these tests is to get the test data for evaluating the integrity of pressurized boundary of pipes in Qinshan and Guangdong nuclear power plants (NPPs). Tested materials are 316 nuclear grade stainless steel (SS) for primary pipes in welded heat affected zone (WHAZ) and tubes of heat transfer, such as Incoloy-800, Inconel-600 and 321 SS which are used for steam generator in PWR NPPs. The effects of material metallurgy, shot peening treatment, tensile load, strain rate, cyclic load and water chemistry on the behavior of SCC were considered

  7. Comparison of French and German NPP water chemistry programs

    International Nuclear Information System (INIS)

    Staudt, U.; Odar, S.; Stutzmann, A.

    2002-01-01

    PWRs in the western hemisphere obey basically the same rules concerning design, choice of material and operational mode. In spite of these basic similarities, the manufacturers of PWRs in different countries developed different solutions in respect to single components in the steam/water cycle. Looking specifically at France and Germany, the difference in the tubing material of the steam generators (Inconel 600/690 chosen by Framatome and Incoloy 800 chosen by the former Siemens KWU) led to specific differences in the respective chemistry programs and in some respect to different 'philosophies' in operating the water/steam cycle. Compared to this, basic differences in operating the reactor coolant system cannot be observed. Nevertheless specific solutions as zinc injection and the use of enriched B-10 are applied in German PWRs. The application of such measures arises from a specific dose rate situation in older PWRs (zinc injection) or from economic reasons mainly (B-10). (authors)

  8. Preclosure analysis of conceptual waste package designs for a nuclear waste repository in tuff

    International Nuclear Information System (INIS)

    O'Neal, W.C.; Gregg, D.W.; Hockman, J.N.; Russell, E.W.; Stein, W.

    1984-01-01

    This report discusses the selection and analysis of conceptual waste package developed by the Nevada Nuclear Waste Storage Investigations (NNWSI) project for possible disposal of high-level nuclear waste at a candidate site at Yucca Mountain, Nevada. The design requirements that the waste package must conform to are listed, as are several desirable design considerations. Illustrations of the reference and alternative designs are shown. Four austenitic stainless steels (316L SS, 321 SS, 304L SS and Incoloy 825 high nickel alloy) have been selected for candidate canister/overpack materials, and 1020 carbon steel has been selected as the reference metal for the borehole liners. A summary of the results of technical and ecnonmic analyses supporting the selection of the conceptual waste package designs is included. Postclosure containment and release rates are not analyzed in this report

  9. X-ray measurement of residual stress in metals at Chalk River Nuclear Laboratories

    International Nuclear Information System (INIS)

    Winegar, J.E.

    1980-06-01

    X-ray diffraction is used at CRNL to measure residual stress in metals. This report summarizes the basic principles of stress measurement, and reviews factors affecting accuracy of measurement. The technique and equipment described were developed at CRNL to give reliable measurements. Accuracy of measurement is achieved by using fixed-count step-scanning and by computer analysis of intensity data using a cubic spline curve smoothing routine. Specific reference is made to the measurement of residual stress in Inconel-600 and Incoloy-800 boiler tubing. Because it measures stress in thin surface layers, the X-ray method can also be used to measure the depth profile of stresses. As there are no standardized procedures for measuring residual stress, this report will be useful both to those unfamiliar with the measurement of residual stress and to those already making such measurements in other laboratories. (auth)

  10. Analysis of structural materials for fast-breeder reactors by X-ray fluorescence spectrometry

    International Nuclear Information System (INIS)

    Roca, M.; Diaz-Guerra, J.P.

    1978-01-01

    A procedure for the X-ray spectrometric determination of Co, Cr, Cu, Mn, Mo, Nb, Ni, P, S, Si and Ti in stainless steels and some nickel-base alloys, such as incoloy-800, is described. The use of different sets of standards has allowed the calculation of the inter-element influence coefficients for the correction of matrix effects, making the method suited for wide concentration range determinations. The efficiency of X-ray tubes with Cr and W targets has been studied, the former allowing the determination of all the above-named elements. The average relative error is 3.7%, except for P and S, where the determinations are semiquantitative. The use of a programmable spectrometer interfaced with a 16 K computer facilitates considerably the treatment of data with a proper mathematic model and furthermore provides an automatic performance of the analyses. (author)

  11. TPX: Contractor preliminary design review. Volume 5, Manufacturing R ampersand D

    International Nuclear Information System (INIS)

    Roach, J.F.; Urban, W.M.; Hartman, D.

    1995-01-01

    TPX Insulation ampersand Impregnation R ampersand D test results are reported for 1x2 samples designed for screening candidate conduit insulation systems for TPX PF and TF coils. The epoxy/glass insulation system and three proposed alternate insulation systems employing Kapton, was evaluated in as received sample condition and after 10 thermal cycles in liquid nitrogen. Two DGBA impregnation systems, Shell 826 and CTD101K were investigated. Square incoloy 908 and 316 LN stainless hollow conduits were used for 1x2 sample fabrication. Capacitance, dielectric loss, and insulation resistance dielectric characteristics were measured for all samples. Partial discharge performance was measured for samples either in air, under silicon oil, or under liquid nitrogen up to 10kVrms at 60 Hz. Hipot screening was performed at 10 kVdc. The samples were cross sectioned and evaluated for impregnation quality. The implications of the test results on the TPX preliminary design decision are discussed

  12. Status of the TRIGA shipments to the INEEL from Europe

    International Nuclear Information System (INIS)

    Mustin, T.; Stump, R.C.; Tyacke, M.J.

    1997-01-01

    This paper reports the activities underway by the US Department of Energy (DOE) for returning Training, Research, Isotope, General Atomics (TRIGA) spent nuclear fuel (SNF) from foreign research reactors (FRR) in four European countries to the Idaho National Engineering and Environmental Laboratory (INEEL). Those countries are Germany, Italy, Romania, and Slovenia. This is part of the ''Nuclear Weapons Nonproliferation Policy'' of returning research reactor SNF containing uranium enriched in the US. This paper describes the results of a pre-assessment trip in September, 1997, to these countries, including: history of the reactors and research being performed; inventory of TRIGA SNF; fuel types (stainless steel, aluminum, or Incoloy) and enrichments; and each country's plans for returning their TRIGA SNF to the INEEL

  13. Application of a passive electrochemical noise technique to localized corrosion of candidate radioactive waste container materials

    International Nuclear Information System (INIS)

    Korzan, M.A.

    1994-05-01

    One of the key engineered barriers in the design of the proposed Yucca Mountain repository is the waste canister that encapsulates the spent fuel elements. Current candidate metals for the canisters to be emplaced at Yucca Mountain include cast iron, carbon steel, Incoloy 825 and titanium code-12. This project was designed to evaluate passive electrochemical noise techniques for measuring pitting and corrosion characteristics of candidate materials under prototypical repository conditions. Experimental techniques were also developed and optimized for measurements in a radiation environment. These techniques provide a new method for understanding material response to environmental effects (i.e., gamma radiation, temperature, solution chemistry) through the measurement of electrochemical noise generated during the corrosion of the metal surface. In addition, because of the passive nature of the measurement the technique could offer a means of in-situ monitoring of barrier performance

  14. Structural behaviour of a welded superalloy cylinder with internal pressure in a high temperature environment

    International Nuclear Information System (INIS)

    Udoguchi, T.; Nakanishi, T.

    1981-01-01

    Steady and cyclic creep tests with internal pressure were performed at temperatures of 800 to 1000 0 C on Hastelloy X cylinders with and without a circumferential Tungsten Inert Gas (TIG) welding technique. The creep rupture strength of the TIG welded cylinders was much lower than that of the non-welded cylinders whilst creep rupture strength reduction by the TIG technique was not observed in uniaxial creep tests. The reason for the low creep strength of welded cylinders is discussed and it is noted that the creep ductility of weld metal plays an essentially important role. In order to improve the creep strength of the TIG welded cylinder, various welding procedures with assorted weld metals were investigated. Some improvements were obtained by using welding techniques which had either Incoloy 800 or a modified Hastelloy X material as the filler metal. (U.K.)

  15. Fundamental studies on electron-beam welding of heat-resistant superalloys for nuclear plants: Report 4. Mechanical properties of welded joints

    International Nuclear Information System (INIS)

    Susei, S.; Shimizu, S.; Aota, T.

    1982-04-01

    In this report, electron-beam (EB) welded joints and TIG welded joints of various superalloys to be used for nuclear plants, such as Hastelloy-type, Inconel-type and Incoloy-type, are systematically evaluated in terms of tensile properties, low-cycle fatigue properties at elevated temperatures, creep and creep-rupture properties. It was fully confirmed as conclusion that the EB welded joints are superior to the TIG welded ones in mechanical properties, especially at high temperature. In the evaluation of creep properties, ductility is one of the most important criteria to represent the resistance against fracture due to creep deformation, and this criterion is very useful in evaluating the properties of welded joints. Therefore, the more comparable to the base metal the electron beam welded joint becomes in terms of ductility, the more resistant is it against fracture. From this point of view, the electron beam welded joint is considerably superior to the TIG welded joint [fr

  16. Steam generator materials and secondary side water chemistry in nuclear power stations

    International Nuclear Information System (INIS)

    Rudelli, M.D.

    1979-04-01

    The main purpose of this work is to summarize the European and North American experiences regarding the materials used for the construction of the steam generators and their relative corrosion resistance considering the water chemestry control method. Reasons underlying decision for the adoption of Incoloy 800 as the material for the secondary steam generator system for Atucha I Nuclear Power Plant (Atucha Reactor) and Embalse de Rio III Nuclear Power Plant (Cordoba Reactor) are pointed out. Backup information taken into consideration for the decision of utilizing the All Volatil Treatment for the water chemistry control of the Cordoba Reactor is detailed. Also all the reasonswhich justify to continue with the congruent fosfatic method for the Atucha Reactor are analyzed. Some investigation objectives which would eventually permit the revision of the decisions taken on these subjects are proposed. (E.A.C.) [es

  17. Creep rupture behavior of candidate materials for nuclear process heat applications

    International Nuclear Information System (INIS)

    Schubert, F.; te Heesen, E.; Bruch, U.; Cook, R.; Diehl, H.; Ennis, P.J.; Jakobeit, W.; Penkalla, H.J.; Ullrich, G.

    1984-01-01

    Creep and stress rupture properties are determined for the candidate materials to be used in hightemperature gas-cooled reactor (HTGR) components. The materials and test methods are briefly described based on experimental results of test durations of about20000 h. The medium creep strengths of the alloys Inconel-617, Hastelloy-X, Nimonic-86, Hastelloy-S, Manaurite-36X, IN-519, and Incoloy-800H are compared showing that Inconel-617 has the best creep rupture properties in the temperature range above 800 0 C. The rupture time of welded joints is in the lower range of the scatterband of the parent metal. The properties determined in different simulated HTGR atmospheres are within the scatterband of the properties obtained in air. Extrapolation methods are discussed and a modified minimum commitment method is favored

  18. Creep and low cycles fatigue behaviour of inconel 617 and alloy 800H in the temperature range 1073-1223

    International Nuclear Information System (INIS)

    Yun, H.M.

    1984-01-01

    The creep rupture properties of high temperature alloys are being determined as part of the materials programme for the development of the high temperature, gas-cooled reactor (HTGR) as a source of nuclear process heat, especially for the gasification of lignite and coal. INCOLOY 800H AND INCONEL 617 have been tested in the temperature range from 1073 K to 1223 K in air as well as in helium with HTGR specific impurities. The static and dynamic creep behaviour of INCONEL 617 have been determined in constant load creep tests, relaxation tests and stress reduction tests. The results have been interpreted using the internal stress on the applied stress and test temperature was determined. In a few experiments the influence of cold deformation prior to the creep test on the magnitude of the internal stress was also investigated. (Author)

  19. Stress corrosion cracking of steam generator tube and primary pipe in PWR type nuclear power plants

    International Nuclear Information System (INIS)

    Zhang Weiguo; Gao Fengqin; Zhou Hongyi

    1993-01-01

    The behavior of stress corrosion cracking (SCC) is studied by slow strain rate test (SSRT), constant load test (CLT) and low frequency cyclic loading test (LFCLT). The purpose of these tests is to get the test data for evaluating the integrity of pressurized boundary of pipes in Qinshan and Guangdong nuclear power plants. Tested materials are 316 nuclear grade stainless steel (SS) for primary pipes in welded heat affected zone (WHAZ) and steam generator tubes, such as Incoloy-800, Inconel-600, Inconel-690 and 321 SS which are used for steam generator in PWR. The effects of material metallurgy, shot-peening treatment, tensile load, strain rate, cyclic load and water chemistry on the behavior of SCC are investigated

  20. Temperature measurement: Development work on noise thermometry and improvement of conventional thermocouples for applications in nuclear process heat (PNP)

    International Nuclear Information System (INIS)

    Brixy, H.; Hecker, R.; Oehmen, J.; Barbonus, P.; Hans, R.

    1982-06-01

    The behaviour was studied of NiCr-Ni sheathed thermocouples (sheath Inconel 600 or Incoloy 800, insulation MgO) in a helium and carbon atmosphere at temperatures of 950-1150 deg. C. All the thermocouples used retained their functional performance. The insulation resistance tended towards a limit value which is dependent on the temperature and quality of the thermocouple. Temperature measurements were loaded with great uncertainty in the temperature range of 950-1150 deg. C. Recalibrations at the temperature of 950 deg. C showed errors of up to 6%. Measuring sensors were developed which consist of a sheathed double thermocouple with a noise resistor positioned between the two hot junctions. Using the noise thermometer it is possible to recalibrate the thermocouple at any time in situ. A helium system with a high temperature experimental area was developed to test the thermocouples and the combined thermocouple-noise thermometer sensors under true experimental conditions

  1. TPX: Contractor preliminary design review. Volume 5, Manufacturing R&D

    Energy Technology Data Exchange (ETDEWEB)

    Roach, J.F.; Urban, W.M.; Hartman, D. [Everson Electric Co., Bekthlehem, PA (United States)

    1995-08-04

    TPX Insulation & Impregnation R&D test results are reported for 1x2 samples designed for screening candidate conduit insulation systems for TPX PF and TF coils. The epoxy/glass insulation system and three proposed alternate insulation systems employing Kapton, was evaluated in as received sample condition and after 10 thermal cycles in liquid nitrogen. Two DGBA impregnation systems, Shell 826 and CTD101K were investigated. Square incoloy 908 and 316 LN stainless hollow conduits were used for 1x2 sample fabrication. Capacitance, dielectric loss, and insulation resistance dielectric characteristics were measured for all samples. Partial discharge performance was measured for samples either in air, under silicon oil, or under liquid nitrogen up to 10kVrms at 60 Hz. Hipot screening was performed at 10 kVdc. The samples were cross sectioned and evaluated for impregnation quality. The implications of the test results on the TPX preliminary design decision are discussed.

  2. Progress toward determining the potential of ODS alloys for gas turbine applications

    Science.gov (United States)

    Dreshfield, R. L.; Hoppin, G., III; Sheffler, K.

    1983-01-01

    The Materials for Advanced Turbine Engine (MATE) Program managed by the NASA Lewis Research Center is supporting two projects to evaluate the potential of oxide dispersion strengthened (ODS) alloys for aircraft gas turbine applications. One project involves the evaluation of Incoloy (TM) MA-956 for application as a combustor liner material. An assessment of advanced engine potential will be conducted by means of a test in a P&WA 2037 turbofan engine. The other project involves the evaluation of Inconel (TM) MA 6000 for application as a high pressure turbine blade material and includes a test in a Garrett TFE 731 turbofan engine. Both projects are progressing toward these engine tests in 1984.

  3. Effect of fission product interactions on the corrosion and mechanical properties of HTGR alloys

    International Nuclear Information System (INIS)

    Aronson, S.; Chow, J.G.Y.; Soo, P.; Friedlander, M.

    1978-01-01

    Preliminary experiments have been carried out to determine how fission product interactions may influence the mechanical integrity of reference HTGR structural metals. In this work Type 304 stainless steel, Incoloy 800 and Hastelloy X were heated to 550 to 650 0 C in the presence of CsI. It was found that no corrosion of the alloys occurred unless air or oxygen was also present. A mechanism for the observed behavior is proposed. A description is also given of some long term exposures of HTGR materials to more prototypic, low concentrations of I 2 , Te 2 and CsI in the presence of low partial pressures of O 2 . These samples are scheduled for mechanical bend tests after exposure to determine the degree of embrittlement

  4. Segregation in welded nickel-base alloys

    International Nuclear Information System (INIS)

    Akhtar, J.I.; Shoaib, K.A.; Ahmad, M.; Shaikh, M.A.

    1990-05-01

    Segregation effects have been investigated in nickel-base alloys monel 400, inconel 625, hastelloy C-276 and incoloy 825, test welded under controlled conditions. Deviations from the normal composition have been observed to varying extents in the welded zone of these alloys. Least effect of this type occurred in Monel 400 where the content of Cu increased in some of the areas. Enhancement of Al and Ti has been found over large areas in the other alloys which has been attributed to the formation of low melting slag. Another common feature is the segregation of Cr, Fe or Ti, most likely in the form of carbides. Enrichment of Al, Ti, Nb, Mb, Mo, etc., to different amounts in some of the areas of these materials is in- terpretted in terms of the formation of gamma prime precipitates or of Laves phases. (author)

  5. Stress corrosion cracking tests on high-level-waste container materials in simulated tuff repository environments

    International Nuclear Information System (INIS)

    Abraham, T.; Jain, H.; Soo, P.

    1986-06-01

    Types 304L, 316L, and 321 austenitic stainless steel and Incoloy 825 are being considered as candidate container materials for emplacing high-level waste in a tuff repository. The stress corrosion cracking susceptibility of these materials under simulated tuff repository conditions was evaluated by using the notched C-ring method. The tests were conducted in boiling synthetic groundwater as well as in the steam/air phase above the boiling solutions. All specimens were in contact with crushed Topopah Spring tuff. The investigation showed that microcracks are frequently observed after testing as a result of stress corrosion cracking or intergranular attack. Results showing changes in water chemistry during test are also presented

  6. Comparison of French and German NPP water chemistry programs

    Energy Technology Data Exchange (ETDEWEB)

    Staudt, U. [VGB Powertech (Germany); Odar, S. [Framatome ANP GmbH (Germany); Stutzmann, A. [EDF/GDL (France)

    2002-07-01

    PWRs in the western hemisphere obey basically the same rules concerning design, choice of material and operational mode. In spite of these basic similarities, the manufacturers of PWRs in different countries developed different solutions in respect to single components in the steam/water cycle. Looking specifically at France and Germany, the difference in the tubing material of the steam generators (Inconel 600/690 chosen by Framatome and Incoloy 800 chosen by the former Siemens KWU) led to specific differences in the respective chemistry programs and in some respect to different 'philosophies' in operating the water/steam cycle. Compared to this, basic differences in operating the reactor coolant system cannot be observed. Nevertheless specific solutions as zinc injection and the use of enriched B-10 are applied in German PWRs. The application of such measures arises from a specific dose rate situation in older PWRs (zinc injection) or from economic reasons mainly (B-10). (authors)

  7. Initial specifications for nuclear waste package external dimensions and materials

    International Nuclear Information System (INIS)

    Gregg, D.W.; O'Neal, W.C.

    1983-09-01

    Initial specifications of external dimensions and materials for waste package conceptual designs are given for Defense High Level Waste (DHLW), Commercial High Level Waste (CHLW) and Spent Fuel (SF). The designs have been developed for use in a high-level waste repository sited in a tuff media in the unsaturated zone. Drawings for reference and alternative package conceptual designs are presented for each waste form for both vertical and horizontal emplacement configurations. Four metal alloys: 304L SS, 321 SS, 316L SS and Incoloy 825 are considered for the canister or overpack; 1020 carbon steel was selected for horizontal borehole liners, and a preliminary packing material selection is either compressed tuff or compressed tuff containing iron bearing smectite clay as a binder

  8. Evaluation of metallic materials for use in engineering barrier systems

    International Nuclear Information System (INIS)

    Pitman, S.G.; Griggs, B.; Elmore, R.P.

    1980-01-01

    Conclusions of this work are as follows: Inconel, Incoloy, Hastelloy C-276, and titanium alloys all had excellent corrosion resistance in all postulated repository environments tested. Further work will be required to evaluate the pertinent enviro-mechanical properties of these materials; the mechanical properties of grade 2 titanium are better than those of grade 12 titanium, except the tensile and yield strengths. These properties include fatigue-crack-growth rate, environmental fatigue-crack-growth rate, fracture toughness, impact toughness, and dynamic fracture toughness; there is no evidence in the current data to indicate that the simulated repository environment is aggressive to grade 2 or grade 12 titanium. This includes data from corrosion-fatigue, crevice corrosion, wedge-loaded cracked specimens, and residual-stress specimens

  9. Tension layer winding of cable-in-conduit conductor

    International Nuclear Information System (INIS)

    Devernoe, A.; Ciancetta, G.; King, M.; Parizh, M.; Painter, T.; Miller, J.

    1996-01-01

    A 710 mm i.d. by 440 mm long, 6 layer Cable-in-Conduit (CIC) coil was precision tension layer wound with Incoloy 908 jacketed conductor to model winding technology that will be used for the Nb 3 Sn outsert coils of the 45 Tesla Hybrid Magnet Project at the US National High Magnetic Field Laboratory. This paper reports on the set up of a new winding facility with unique capabilities for insulating and winding long length CIC conductor and on special procedures which were developed to wind and support layer to layer transitions and to safely form conductor into and out of the winding. Analytical methods used to predict conduit keystoning, springback and back tensioning requirements before winding are reported in comparison to results obtained during winding and actual winding build-up dimensions on a layer by layer basis in comparison to design requirements

  10. Relaxation and corrosion resistance of alloy 800 used for steam generator tubes of ship borne boilers

    International Nuclear Information System (INIS)

    Corrieu, J.M.; Cortial, F.; Maillard, J.L.; Vernot-Loier, C.; Lebeau, M.

    1994-01-01

    The INCO ''INCOLOY 800'' trademark groups the Fe-Cr-Ni alloys containing 30 to 35% nickel, 19 to 23% chromium, 0,15 to 0,60% aluminium, 0,15 to 0,60% titanium and less than 0,10% carbon contents, used as construction materials for condenser and heat exchanger tubes. In parallel with water chemistry control and studies aimed at reducing the residual stresses resulting from tube expansion, studies have been conducted to a better understanding of this alloy, its metallurgy and its corrosion behaviour under accurately defined fabrication and heat treatment conditions. The purpose of this paper is to present the results of a behaviour study of INDRET alloy 800 concerning isothermal relaxation and effects of the said relaxation heat treatments on alloy microstructure studied with a transmission electron-chemical method to determine the sensitiveness to intergranular corrosion, and by electrochemistry in pressurized hot water. (authors). 4 figs., 5 tabs., 7 refs

  11. Influence of sulfur on the passivity of inconel 600 in aqueous environment at 3000C. Relationship with stress corrosion

    International Nuclear Information System (INIS)

    Vancon, D.

    1989-11-01

    Dissolution kinetics and repassivation of inconel 600 in simulated primary coolant circuits of PWR is studied by fast traction experiment under potentiostatic control. The notion of elementary electrochemical transient is introduced. The model of anodic dissolution - film rupture allows the calculation of crack growth in constant deformation rate tests. When sulfur concentration is smaller than 100 micrograms/g the current is low, above the current is high. Calculation of crack growth from high level current are consistent with experimental data. Influence of pH, temperature, solution composition are determined. A Comparative study with nickel, incoloy 690 and a 19% chromium alloy was carried out to understand fast traction phenomena. Chromium plays an important part without pollution a protecting chromium oxide is formed. In polluted environment sulfur prevent nucleation of this compound and chromium hydroxides are precipitated on the surface. With pure nickel there is no passivity in presence of sulfur [fr

  12. Conceptual core model for the reactor core test

    International Nuclear Information System (INIS)

    Swenson, L.D.

    1970-01-01

    Several design options for the ZrH Flight System Reactor were investigated which involved tradeoffs of core excess reactivity, reactor control, coolant mixing and cladding thickness. A design point was selected which is to be the basis for more detailed evaluation in the preliminary design phase. The selected design utilizes 295 elements with 0.670 inch element-to-element pitch, 32 mil thick Incoloy cladding, 18.00 inches long fuel meat, hydrogen content of 6.3 x 10 22 atoms/cc fuel, 10.5 w/o uranium, and a spiraled fin configuration with alternate elements having fins with spiral to the right, spiral to the left, and no fin at all (R-L-N fin configuration). Fin height is 30 mils for the center region of the core and 15 mils for the outer region. (U.S.)

  13. Arc-discharge system for nondestructive detection of flaws in thin ceramic coatings

    International Nuclear Information System (INIS)

    Scott, G.W.; Davis, E.V.

    1978-04-01

    The feasibility of nondestructively detecting small cracks or holes in plasma-sprayed ceramic coatings with an electric arc-discharge system was studied. We inspected ZrO 2 coatings 0.46 mm (0.018 in.) thick on Incoloy alloy 800 substrates. Cracks were artificially induced in controlled areas of the specimens by straining the substrates in tension. We designed and built a system to scan the specimen's surface at approximately 50 μm (0.002 in.) clearance with a sharp-pointed metal-tipped probe at high dc potential. The system measures the arc currents occurring at flaws, or plots a map of the scanned area showing points where the arc current exceeds a preset threshold. A theoretical model of the probe-specimen circuit shows constant dc potential to be the best choice for arc-discharge inspection of insulating coatings. Experimental observations and analysis of the data disclosed some potential for flaw description

  14. Investigation of the behaviour of 35% nickel alloys in the presence of helium coolant impurities

    International Nuclear Information System (INIS)

    Dixmier, J.; Leclercq, D.; Olivier, P.; Vincent, L.; Willermoz, H.

    1976-01-01

    Alloys of the Incoloy 800 type containing 35% nickel are being considered for the heat exchangers of steam-cycle high-temperature reactors for electricity production. Corrosion tests at 650 and 800 0 C have been carried out at atmospheric pressure and at 50 bar on four such alloys (commercially available and specially produced ones) with different titanium and aluminium contents. It appears that the degree of intergranular attack occurring in these materials increases with the titanium and aluminium concentration. Examination with a scanning electron microscope fitted with analysers confirms the decisive role of these two elements which are actually to be found in oxidized form at the grain boundaries to the exclusion of other components of the alloy. This type of corrosion can lead in the long run to a deterioration in the alloy's mechanical characteristics at high temperature. To assess the true risk of in-service rupture, various rigs have been developed for investigating corrosion under stress conditions. The atmosphere in these rigs consists of helium, of which the impurity content is rigorously controlled. In particular, the Aida high-pressure loop installed at the Grenoble Nuclear Research Centre can accommodate a large number of test-pieces. These are either subjected to a definite tensile stress or placed in a circuit through which helium is passed at high velocity. At present experiments are being conducted at 700 and 750 0 C on an Incoloy 800 alloy corresponding to the designers' specifications. The experiments are performed at atmospheric pressure and a pressure of 50 bar with the same impurity pressures. (author)

  15. Liquid Salts as Media for Process Heat Transfer from VHTR's: Forced Convective Channel Flow Thermal Hydraulics, Materials, and Coating

    Energy Technology Data Exchange (ETDEWEB)

    Sridharan, Kumar; Anderson, Mark; Allen, Todd; Corradini, Michael

    2012-01-30

    The goal of this NERI project was to perform research on high temperature fluoride and chloride molten salts towards the long-term goal of using these salts for transferring process heat from high temperature nuclear reactor to operation of hydrogen production and chemical plants. Specifically, the research focuses on corrosion of materials in molten salts, which continues to be one of the most significant challenges in molten salts systems. Based on the earlier work performed at ORNL on salt properties for heat transfer applications, a eutectic fluoride salt FLiNaK (46.5% LiF-11.5%NaF-42.0%KF, mol.%) and a eutectic chloride salt (32%MgCl2-68%KCl, mole %) were selected for this study. Several high temperature candidate Fe-Ni-Cr and Ni-Cr alloys: Hastelloy-N, Hastelloy-X, Haynes-230, Inconel-617, and Incoloy-800H, were exposed to molten FLiNaK with the goal of understanding corrosion mechanisms and ranking these alloys for their suitability for molten fluoride salt heat exchanger and thermal storage applications. The tests were performed at 850C for 500 h in sealed graphite crucibles under an argon cover gas. Corrosion was noted to occur predominantly from dealloying of Cr from the alloys, an effect that was particularly pronounced at the grain boundaries Alloy weight-loss due to molten fluoride salt exposure correlated with the initial Cr-content of the alloys, and was consistent with the Cr-content measured in the salts after corrosion tests. The alloys weight-loss was also found to correlate to the concentration of carbon present for the nominally 20% Cr containing alloys, due to the formation of chromium carbide phases at the grain boundaries. Experiments involving molten salt exposures of Incoloy-800H in Incoloy-800H crucibles under an argon cover gas showed a significantly lower corrosion for this alloy than when tested in a graphite crucible. Graphite significantly accelerated alloy corrosion due to the reduction of Cr from solution by graphite and formation

  16. Molten Chloride Salts for Heat Transfer in Nuclear Systems

    Science.gov (United States)

    Ambrosek, James Wallace

    2011-12-01

    A forced convection loop was designed and constructed to examine the thermal-hydraulic performance of molten KCl-MgCl2 (68-32 at %) salt for use in nuclear co-generation facilities. As part of this research, methods for prediction of the thermo-physical properties of salt mixtures for selection of the coolant salt were studied. In addition, corrosion studies of 10 different alloys were exposed to the KCl-MgCl2 to determine a suitable construction material for the loop. Using experimental data found in literature for unary and binary salt systems, models were found, or developed to extrapolate the available experimental data to unstudied salt systems. These property models were then used to investigate the thermo-physical properties of the LINO3-NaNO3-KNO 3-Ca(NO3), system used in solar energy applications. Using these models, the density, viscosity, adiabatic compressibility, thermal conductivity, heat capacity, and melting temperatures of higher order systems can be approximated. These models may be applied to other molten salt systems. Coupons of 10 different alloys were exposed to the chloride salt for 100 hours at 850°C was undertaken to help determine with which alloy to construct the loop. Of the alloys exposed, Haynes 230 had the least amount of weight loss per area. Nickel and Hastelloy N performed best based on maximum depth of attack. Inconel 625 and 718 had a nearly uniform depletion of Cr from the surface of the sample. All other alloys tested had depletion of Cr along the grain boundaries. The Nb in Inconel 625 and 718 changed the way the Cr is depleted in these alloys. Grain-boundary engineering (GBE) of Incoloy 800H improved the corrosion resistance (weight loss and maximum depth of attack) by nearly 50% as compared to the as-received Incoloy 800H sample. A high temperature pump, thermal flow meter, and pressure differential device was designed, constructed and tested for use in the loop, The heat transfer of the molten chloride salt was found to

  17. Analytical evaluation of the environment effect on creep rupture strength

    International Nuclear Information System (INIS)

    Tamura, Manabu; Ogawa, Yutaka; Kurata, Yuji; Kondo, Tatsuo

    1982-04-01

    An analytical approach was made in evaluating semi-quantitatively the effect of environment on rupture strength of materials. In the analysis the zone formed in the material by reaction with the environment was assumed to bear the applied load as one of the strength members. In calculations a law of mixtures of creep strength and the linear damage rule were applied. In the modeling of the load bearing by the composite structure of the environment-affected and intact zones, both parallel and series models were considered to formulate the equations. The equation for the parallel-loaded model was properly adopted in explaining semi-quantitatively the case of Incoloy alloy 800 crept in air, which was strengthened with the layer formed by nitrization. The equation for the serially loaded model was more successfully adopted to the evaluation of the rupture strength of dissimilar weld joints. The latter was also considered to be potentially adoptable to the problems of the effect of specimen size and shape on rupture strength, which had been often taken into account in evaluating the environment effect. For application of the developed method, examination was made to the possible decrease in rupture strength of Hastelloy alloy XR in long term tests by the formation of Cr depleted zone due to oxidation in HTGR impure helium, and the results were compared with the values obtained by experiments. (author)

  18. Safety analysis calculations for research and test reactors

    International Nuclear Information System (INIS)

    Chen, S.Y.; MacDonald, R.; MacFarlane, D.

    1983-01-01

    Safety issues for the two general types of reactors, i.e., the plate-type (MTR-type) reactor and the rod-type (TRIGA-type) reactor, resulting from the changes associated with LEU vs HEU fuels, are explored. The plate-type fuels are typically uranium aluminide (UAl/sub x/) compounds dispersed in aluminum and clad with aluminum. Moderation is provided by the water coolant. Self shut-down reactivity coefficients with HEU fuel are entirely a result of coolant heating, whereas with LEU fuel there is an additional shut down contribution provided by the direct heating of the fuel due to the Doppler coefficient. In contrast, the rod-type (TRIGA) fuels are mixtures of zirconium hydride, uranium, and erbium. This fuel mixture is formed into rods (approx. 1 cm diameter) and clad with stainless steel or Incoloy. In the TRIGA fuel the self-shutdown reactivity is more complex, depending on heating of the fuel rather than the coolant. Results of transient calculations performed with existing computer codes, most suited for each type of reactor, are presented

  19. Status of the TRIGA shipments to the INEEL from Europe

    International Nuclear Information System (INIS)

    Stump, Robert C.; Mustin, Tracy

    1997-01-01

    During 1999 shipment from 4 European countries, involving the following 4 research reactors was foreseen: ENEA of Italy, ICN of Romania, TRIGA-IJS of Slovenia, and MHH of Germany. The research reactors under consideration are LENA of Italy, IFK and DKFZ of Germany. Unique challenges of this task are: first shipment to the INEEL from the east coast of the United States; Need to identify a transportation route and working with the states, tribes and local governments to ensure that adequate public safety and security planning is done and followed; first shipment to INEEL involving both high-income and less-than-high-income countries in one shipment. There is an opportunity to save a significant amount of money for both DOE and the high-income countries by cooperating and coordinating the shipments together. The First will be the shipment to INEEL of mixed TRIGA SNF and more than one shipping cask type. This shipment will include a mixture of LEU, HEU, aluminum clad, stainless steel clad, and Incoloy clad rods. INEEL will need to prepare the safety documentation, procedures, and make equipment and facility modifications necessary to handle the ifferent fuel and cask types

  20. Corrosion of high Ni-Cr alloys and Type 304L stainless steel in HNO3-HF

    International Nuclear Information System (INIS)

    Ondrejcin, R.S.; McLaughlin, B.D.

    1980-04-01

    Nineteen alloys were evaluated as possible materials of construction for steam heating coils, the dissolver vessel, and the off-gas system of proposed facilities to process thorium and uranium fuels. Commercially available alloys were found that are satisfactory for all applications. With thorium fuel, which requires HNO 3 -HF for dissolution, the best alloy for service at 130 0 C when complexing agents for fluoride are used is Inconel 690; with no complexing agents at 130 0 C, Inconel 671 is best. At 95 0 C, six other alloys tested would be adequate: Haynes 25, Ferralium, Inconel 625, Type 304L stainless steel, Incoloy 825, and Haynes 20 (in order of decreasing preference); based on composition, six untested alloys would also be adequate. The ions most effective in reducing fluoride corrosion were the complexing agents Zr 4+ and Th 4+ ; Al 3+ was less effective. With uranium fuel, modestly priced Type 304L stainless steel is adequate. Corrosion will be most severe in HNO 3 -HF used occasionally for flushing and in solutions of HNO 3 and corrosion products (ferric and dichromate ions). HF corrosion can be minimized by complexing the fluoride ion and by passivation of the steel with strong nitric acid. Corrosion caused by corrosion products can be minimized by operating at lower temperatures

  1. The material concept in German light water reactors. Contribution to plant safety economic efficiency and failure provision; Das Werkstoffkonzept in deutschen Leichtwasserreaktoren. Beitrag zur Anlagensicherheit, Wirtschaftlichkeit und Schadensvorsorge

    Energy Technology Data Exchange (ETDEWEB)

    Ilg, Ulf [EnBW Kernkraft GmbH (Germany). Kernkraftwerk Philippsburg; Koenig, Guenter [EnBW Kernkraft GmbH (Germany). Kernkraftwerk Neckarwestheim; Erve, Manfred [AREVA NP GmbH, Erlangen (Germany)

    2008-07-01

    In the design and construction stage of nuclear power plants relevant decisions may affect the service life of a component, and thus influence safety and availability of the plant. The German ''basic safety concept'' has an important effect on the quality of the BOL (begin of life) status. Materials selection and qualification are of significant importance for the component lifetime and the profitability of the plant. Examples for the implementation of this concept are demonstrated for the steam generator tubing material Incoloy 800, the inside-plated ferritic compound tubes as control rod drive mechanism nozzle through the RPV head of BWR plants that are not susceptible for corrosion enhanced cracking that was observed for Inconel 600 tubing. A fundamental failure analysis of crack formation in Ti stabilized austenitic pipes of BWR plants found since 1993 were definitely identified as intergranular stress corrosion caused by a local sensitization of the welding process induced overheated structured in the heat affected zone. This allowed target-oriented mitigation measures. The safety culture implemented in German nuclear plants in connection with the break preclusion or integrity concept, respectively, including a continuous actualization with respect to the state-of-the art are the technical prerequisites for damage precaution and possible life time extension.

  2. Postirradiation results and evaluation of helium-bonded uranium--plutonium carbide fuel elements irradiated in EBR-II. Interim report

    International Nuclear Information System (INIS)

    Latimer, T.W.; Barner, J.O.; Kerrisk, J.F.; Green, J.L.

    1976-02-01

    An evaluation was made of the performance of 74 helium-bonded uranium-plutonium carbide fuel elements that were irradiated in EBR-II at 38-96 kW/m to 2-12 at. percent burnup. Only 38 of these elements have completed postirradiation examination. The higher failure rate found in fuel elements which contained high-density (greater than 95 percent theoretical density) fuel than those which contained low-density (77-91 percent theoretical density) fuel was attributed to the limited ability of the high-density fuel to swell into the void space provided in the fuel element. Increasing cladding thickness and original fuel-cladding gap size were both found to influence the failure rates for elements containing low-density fuel. Lower cladding strain and higher fission-gas release were found in high-burnup fuel elements having smear densities of less than 81 percent. Fission-gas release was usually less than 5 percent for high-density fuel, but increased with burnup to a maximum of 37 percent in low-density fuel. Maximum carburization in elements attaining 5-10 at. percent burnup and clad in Types 304 or 316 stainless steel and Incoloy 800 ranged from 36-80 μm and 38-52 μm, respectively. Strontium and barium were the fission products most frequently found in contact with the cladding but no penetration of the cladding by uranium, plutonium, or fission products was observed

  3. Preliminary design of the cooling system for a gas-cooled, high-fluence fast pulsed reactor (HFFPR)

    International Nuclear Information System (INIS)

    Monteith, H.C.

    1978-10-01

    The High-Fluence Fast Pulsed Reactor (HFFPR) is a research reactor concept currently being evaluated as a source for weapon effects experimentation and advanced reactor safety experiments. One of the designs under consideration is a gas-cooled design for testing large-scale weapon hardware or large bundles of full-length, fast reactor fuel pins. This report describes a conceptual cooling system design for such a reactor. The primary coolant would be helium and the secondary coolant would be water. The size of the helium-to-water heat exchanger and the water-to-water heat exchanger will be on the order of 0.9 metre (3 feet) in diameter and 3 metres (10 feet) in length. Analysis indicates that the entire cooling system will easily fit into the existing Sandia Engineering Reactor Facility (SERF) building. The alloy Incoloy 800H appears to be the best candidate for the tube material in the helium-to-water heat exchanger. Type 316 stainless steel has been recommended for the shell of this heat exchanger. Estimates place the cost of the helium-to-water heat exchanger at approximately $100,000, the water-to-water heat exchanger at approximately $25,000, and the helium pump at approximately $450,000. The overall cost of the cooling system will approach $2 million

  4. Review of waste package verification tests. Semiannual report, April 1985-September 1985

    International Nuclear Information System (INIS)

    Soo, P.

    1986-01-01

    Several studies were completed this period to evaluate experimental and analytical methodologies being used in the DOE waste package program. The first involves a determination of the relevance of the test conditions being used by DOE to characterize waste package component behavior in a salt repository system. Another study focuses on the testing conditions and procedures used to measure radionuclide solubility and colloid formation in repository groundwaters. An attempt was also made to evaluate the adequacy of selected waste package performance codes. However, the latter work was limited by an inability to obtain several codes from DOE. Nevertheless, it was possible to comment briefly on the structures and intents of the codes based on publications in the open literature. The final study involved an experimental program to determine the likelihood of stress-corrosion cracking of austenitic stainless steels and Incoloy 825 in simulated tuff repository environments. Tests for six-month exposure periods in water and air-steam conditions are described. 52 figs., 48 tabs

  5. Fracture toughness determination in steam generator tubes

    International Nuclear Information System (INIS)

    Bergant M; Yawny, A; Perez Ipina, J

    2012-01-01

    The assessment of the structural integrity of steam generator tubes in nuclear power plants deserved increasing attention in the last years due to the negative impact related to their failures. In this context, elastic plastic fracture mechanics (EPFM) methodology appears as a potential tool for the analysis. The application of EPFM requires, necessarily, knowledge of two aspects, i.e., the driving force estimation in terms of an elastic plastic toughness parameter (e.g., J) and the experimental measurement of the fracture toughness of the material (e.g., the material J-resistance curve). The present work describes the development of a non standardized experimental technique aimed to determine J-resistance curves for steam generator tubes with circumferential through wall cracks. The tubes were made of Incoloy 800 (Ni: 30.0-35.0; Cr: 19.0-23.0; Fe: 35.5 min, % in weight). Due to its austenitic microstructure, this alloy shows very high toughness and is widely used in applications where a good corrosion resistance in aqueous environment or an excellent oxidation resistance in high temperature environment is required. Finally, a procedure for the structural integrity analysis of steam generator tubes with crack-like defects, based on a FAD diagram (Failure Assessment Diagram), is briefly described (author)

  6. Effect of Ovality in Inlet Pigtail Pipe Bends Under Combined Internal Pressure and In-Plane Bending for Ni-Fe-Cr B407 Material

    Directory of Open Access Journals (Sweden)

    Ramaswami P.

    2017-09-01

    Full Text Available The present paper makes an attempt to depict the effect of ovality in the inlet pigtail pipe bend of a reformer under combined internal pressure and in-plane bending. Finite element analysis (FEA and experiments have been used. An incoloy Ni-Fe-Cr B407 alloy material was considered for study and assumed to be elastic-perfectly plastic in behavior. The design of pipe bend is based on ASME B31.3 standard and during manufacturing process, it is challenging to avoid thickening on the inner radius and thinning on the outer radius of pipe bend. This geometrical shape imperfection is known as ovality and its effect needs investigation which is considered for the study. The finite element analysis (ANSYS-workbench results showed that ovality affects the load carrying capacity of the pipe bend and it was varying with bend factor (h. By data fitting of finite element results, an empirical formula for the limit load of inlet pigtail pipe bend with ovality has been proposed, which is validated by experiments.

  7. GASSAR-6 (General Atomic Standard Safety Analysis Report). Volume 1

    International Nuclear Information System (INIS)

    1975-01-01

    A standard nuclear steam system for a 3000 MW(t), 1160 MW(e) high temperature gas-cooled reactor (HTGR) nuclear power station is described. The HTGR operates on a uranium-235/thorium-232 cycle. Spherical fuel pellets are coated with multiple layers of pyrolytic carbon, bonded into rods, and encased in hexagonal graphite fuel elements. The core is nuclear-purity-grade, near isotropic graphite machined in hexagonal blocks, which serves as moderator and the heat transfer medium between the fuel and the coolant. Forced helium is the primary coolant and water is the secondary coolant. A prestressed concrete reactor vessel (PCRV) houses the reactor core, primary coolant system and portions of the secondary coolant system, steam generators and circulators. A continuous internal steel liner in the PCRV acts as the primary coolant boundary and sealing membrane. The control rods contain boron carbide in a graphite matrix sheathed in Incoloy 800 cans. Boron constitutes about 40 percent of the absorber material by volume. The control rod drives provide insertion and withdrawal rates consistent with the required reactivity changes for operational load fluctuations and reactor shutdown. Control rods have shim and trip capability. (U.S.)

  8. Problems in the design and specification of containers for vitrified high-level liquid waste

    International Nuclear Information System (INIS)

    Corbet, A.D.W.; Hall, G.G.; Spiller, G.T.

    1976-01-01

    In the United Kingdom the growing problem of ensuring the safe storage of high-level liquid waste over long time scales has led to a policy for implementing solidification. A brief description is given of the HARVEST vitrification process, which is essentially a scaled-up version of the FINGAL process with increased throughput. The functional requirements of the container are considered. It must be made of a material which can be fabricated to a high standard. Diameters up to 600 mm for right circular cylindrical containers and 1200 mm for annular containers are contemplated. Computer aids for axisymmetric and three-dimensional heat transfer and stress analysis are identified. One example is given of the thermal profile for the cylindrical container in the furnace and another example for the annular container following an accident condition. Measured values are given for high temperature oxidation, emissivity and the short-term creep strength of various alloys. Corrosion in fresh water and sea water over long time periods and leaching of partially exposed solid waste are discussed and a conceptual package for sea bed disposal is described. The relative merits of the different methods of manufacture are pointed out and the paper concludes that HK-40 or better INCOLOY alloy 800L are suitable materials of construction. (author)

  9. Automatic orbital GTAW welding: Highest quality welds for tomorrow's high-performance systems

    Science.gov (United States)

    Henon, B. K.

    1985-01-01

    Automatic orbital gas tungsten arc welding (GTAW) or TIG welding is certain to play an increasingly prominent role in tomorrow's technology. The welds are of the highest quality and the repeatability of automatic weldings is vastly superior to that of manual welding. Since less heat is applied to the weld during automatic welding than manual welding, there is less change in the metallurgical properties of the parent material. The possibility of accurate control and the cleanliness of the automatic GTAW welding process make it highly suitable to the welding of the more exotic and expensive materials which are now widely used in the aerospace and hydrospace industries. Titanium, stainless steel, Inconel, and Incoloy, as well as, aluminum can all be welded to the highest quality specifications automatically. Automatic orbital GTAW equipment is available for the fusion butt welding of tube-to-tube, as well as, tube to autobuttweld fittings. The same equipment can also be used for the fusion butt welding of up to 6 inch pipe with a wall thickness of up to 0.154 inches.

  10. The materials concept in German light water reactors. A contribution to plant safety, economic performance and damage prevention

    International Nuclear Information System (INIS)

    Ilg, Ulf

    2008-01-01

    Major decisions taken as early as in the planning and construction phases of nuclear power plants may influence overall plant life. Component quality at the beginning of plant life is determined very much also by a balanced inclusion of the 'design, choice of materials, manufacturing and inspection' elements. One example of the holistic treatment of design, choice of material, and manufacture of important safety-related components in pressurized water reactors is the reactor pressure vessel (RPV) in which the ferritic compound tubes, with inside claddings, for the control rod drive nozzles are screwed into the vessel top. Also the choice of Incoloy 800 for the steam generator tubes, and the design of the main coolant pipes with inside claddings as seamless pipe bends / straight pipes with integrated nozzles connected to mixed welds with austenitic pipes are other special design features of the Siemens/KWU plants. A demonstrably high quality standard by international comparison to this day has been exhibited by the austenitic RPV internals of boiling water reactors, which were made of a low-carbon Nb-stabilized austenitic steel grade by optimum manufacturing technologies. The same material is used for backfitting austenitic pipes. Reliable and safe operation of German nuclear power plants has been demonstrated for more than 4 decades. One major element in this performance is the materials concept adopted in Germany also in the interest of damage prevention. (orig.)

  11. Correlation of substructure with mechanical properties of plastically deformed reactor structural materials. Progress report, January 1, 1974--December 31, 1975

    International Nuclear Information System (INIS)

    Moteff, J.

    1976-01-01

    Ratio of the subgrain boundary dislocations to those contributing to creep deformation was found to be independent of applied stress and creep strain after the steady-state creep stage is reached. The observed cell or subgrain sizes are correlated with flow stress in Type 304 ss, and the deformation rate-stress relation obeys the equation epsilon =β lambda 3 (sigma/sub T//E)/sub n/ exp (-Q/sub c//RT), where lambda = subgrain size, sigma/sub T/ = effective true stress, E = Young modulus, and Q/sub c/ = 85 kcal/mole. Well-developed subgrains were observed in TEM on 304 ss tested in creep at 704 0 C. Role of twin boundary-grain boundary intersections in microcracking behavior of 304 ss deformed in slow tension and creep at 650 0 C was investigated. Grain shape analysis show that intragranular deformation becomes more predominant in the grains with the larger intercept distances, and that grain boundary sliding becomes important as the strain rate decreases. RT mechanical properties of austenitic ss are enhanced by subgrains formed during high-temperature deformation. The substructural development during high-temperature low-cycle fatigue of 304 ss was studied using TEM. Fatigue properties of Incoloy 800 tested in bend and push-pull modes are being compared. Effects of hold time on fatigue substructure and fracture of 304 ss are being studied. 31 figures, 53 references

  12. Alfa-Laval plate heat exchangers for the power industries

    International Nuclear Information System (INIS)

    Kitae, Junnosuke; Mtsuura, Kazuyuki

    1979-01-01

    Within power-generating plants, the transfer and conversion of heat energy of very large quantity are carried out in the process of energy conversion, accordingly the importance of heat exchangers is very high. Heretofore, multi-tube heat exchangers have been used mostly, but Alfa-Laval group developed the heat exchanger with very high efficiency to incorporate it effectively into a power-generating plant. In this plate type heat exchanger, the heat transfer efficiency is very high, and the quantity of stagnation is small as it is compact, consequently it is suitable to the secondary cooling for power-generating plant or the heat exchange of high-priced liquid heat media such as heavy water. Originally, plate type heat exchangers were used for food and chemical industries, therefore the prevention of mixing two liquids, sanitary construction, and corrosion resistance were required. Then they were adopted in iron and steel industry, and large thermal load, large heat transfer area and corrosion resistance to sea water were required. They were adopted in a nuclear power plant for the first time in 1964. In this heat exchanger, channels are formed with corrugated metal sheets, and titanium, stainless steels, Incoloy, Hastelloy and others are used as occasion demands. The Alfa-Laval heat exchangers and their features are explained. (Kako, I.)

  13. Choice of materials for the immobilization of 85-krypton in a metallic matrix by combined ion implantation and sputtering

    International Nuclear Information System (INIS)

    Whitmell, D.S.

    1985-01-01

    Immobilization in a metal matrix by combined ion implantation and sputtering promises to offer an ideal method for the containment of krypton-85 arising from the reprocessing of nuclear fuel. A 50 kW inactive pilot plant has been built and operated to prepare a copper deposit 22 mm thick weighing 23 kg and containing over 30 liters of inactive gas. The gas incorporation rate exceeded the design figure of 0.3 liters/hour and the vessel was operated at powers up to 30 kW, which corresponds to that envisaged for the industrial vessel. The power consumption was less than 100 kWh/liter. A full-scale vessel (1 m long, 0.26 m diameter) has also been tested at low power. Samples of alternative candidate materials: stainless steel, incoloy, nickel and nickel-lanthanum have been prepared and tested. Nickel appears to be the most promising since it incorporates gas with an efficiency 70% greater than copper and also retains the gas to a temperature at least 100 0 C higher than copper. Tests are being carried out with 100 Curies of radioactive krypton in order to demonstrate that the process will operate satisfactorily at the high internal β irradiation levels that will exist in an active plant and to prepare samples containing krypton-85 for long term leakage measurements and for assessment of any effects caused by the build-up of the decay product rubidium

  14. Determination of safety margins for creep loaded primary circuit components in case of loss of pressure accidents of a HTR plant (SR 383)

    International Nuclear Information System (INIS)

    Breitbach, G.; Ahmed, K.; Over, H.; Schubert, F.; Nickel, H.

    1991-10-01

    The wall thickness of tubes in high temperature plants must be limited in such a way that pressure differences can not produce unadmissible deformations. For HTR (PNP-Plant) the postulated loss of secondary pressure is one of the considered accidents. In that case the tubes of the heat exchangers are loaded by the outher pressure of the primary coolant. So the risk of a creep collapse is given. The report is related to experimental and theoretical work for the creep collapse phenomena. HTR relevant tube geometries of the high temperature alloys NiCr22Co12Mo (INCONEL 617) and X10NiCrAlTi 32 20 (INCOLOY 800) were tested at temperatures of 900 and 950deg C and outer pressure loads in the range 40 bars. The experimental results are compared with theoretically computed values and discussed. The problem of safety margin is treated. Further, simplified procedures are developed for the estimation of the collapse time. (orig.) [de

  15. Review of waste package verification tests. Semiannual report, October 1984-March 1985

    International Nuclear Information System (INIS)

    Soo, P.

    1985-07-01

    The potential of WAPPA, a second-generation waste package system code, to meet the needs of the regulatory community is analyzed. The analysis includes an indepth review of WAPPA's individual process models and a review of WAPPA's operation. It is concluded that the code is of limited use to the NRC in the present form. Recommendations for future improvement, usage, and implementation of the code are given. This report also describes the results of a testing program undertaken to determine the chemical environment that will be present near a high-level waste package emplaced in a basalt repository. For this purpose, low carbon 1020 steel (a current BWIP reference container material), synthetic basaltic groundwater and a mixture of bentonite and basalt were exposed, in an autoclave, to expected conditions some period after repository sealing (150 0 C, approx. =10.4 MPa). Parameters measured include changes in gas pressure with time and gas composition, variation in dissolved oxygen (DO), pH and certain ionic concentrations of water in the packing material across an imposed thermal gradient, mineralogic alteration of the basalt/bentonite mixture, and carbon steel corrosion behavior. A second testing program was also initiated to check the likelihood of stress corrosion cracking of austenitic stainless steels and Incoloy 825 which are being considered for use as waste container materials in the tuff repository program. 82 refs., 70 figs., 27 tabs

  16. Development of a procedure for estimating the high cycle fatigue strength of some high temperature structural alloys

    International Nuclear Information System (INIS)

    Soo, P.; Chow, J.G.Y.

    1979-01-01

    The generation of strain controlled fatigue data, for the standard strain rate of 4 x 10 -3 sec -1 , presents a problem when the cycles to failure exceed 10 5 because of the prohibitively long test times involved. In an attempt to circumvent this difficulty an evaluation has been made of a test procedure involving a fast cycling rate (40 Hz) and load controlled conditions. The validity of this procedure for extending current fatigue curves from 10 5 to 10 8 cycles and beyond, hinges upon the selection of an appropriate effective strain value, since the strain usually changes rapidly during the early stage of fatigue. Results from annealed 2 1/4 Cr-1 Mo, type 304 stainless steel, Incoloy 800H and Hastelloy X, tested over a wide range of temperatures, show that the strain measured N/sub f/2 is a reasonable estimate since it gives an excellent correlation between the strain and load controlled tests in the 10 5 cycle range where the data overlap. It seems clear that the differences in cycling rate and early stress-strain history for the two tests do not significantly affect the correlation. It may, therefore, be concluded that such load control test procedures may be used as a valid fast way for extending currently available fatigue curves from 10 5 to 10 8 cycles, and beyond

  17. Alloy SCR-3 resistant to stress corrosion cracking

    International Nuclear Information System (INIS)

    Kowaka, Masamichi; Fujikawa, Hisao; Kobayashi, Taiki

    1977-01-01

    Austenitic stainless steel is used widely because the corrosion resistance, workability and weldability are excellent, but the main fault is the occurrence of stress corrosion cracking in the environment containing chlorides. Inconel 600, most resistant to stress corrosion cracking, is not necessarily safe under some severe condition. In the heat-affected zone of SUS 304 tubes for BWRs, the cases of stress corrosion cracking have occurred. The conventional testing method of stress corrosion cracking using boiling magnesium chloride solution has been problematical because it is widely different from actual environment. The effects of alloying elements on stress corrosion cracking are remarkably different according to the environment. These effects were investigated systematically in high temperature, high pressure water, and as the result, Alloy SCR-3 with excellent stress corrosion cracking resistance was found. The physical constants and the mechanical properties of the SCR-3 are shown. The states of stress corrosion cracking in high temperature, high pressure water containing chlorides and pure water, polythionic acid, sodium phosphate solution and caustic soda of the SCR-3, SUS 304, Inconel 600 and Incoloy 800 are compared and reported. (Kako, I.)

  18. Structure of strongly underexpanded gas jets submerged in liquids – Application to the wastage of tubes by aggressive jets

    Energy Technology Data Exchange (ETDEWEB)

    Roger, Francis, E-mail: roger@ensma.fr [Institut PPRIME, Département Fluides, Thermique, Combustion CNRS ENSMA Université de Poitiers UPR 3346, ENSMA BP 109, 86960 Futuroscope Cedex (France); Carreau, Jean-Louis; Gbahoué, Laurent; Hobbes, Philippe [Institut PPRIME, Département Fluides, Thermique, Combustion CNRS ENSMA Université de Poitiers UPR 3346, ENSMA BP 109, 86960 Futuroscope Cedex (France); Allou, Alexandre; Beauchamp, François [CEA, DEN, Cadarache, DTN/STPA/LTRS, 13108 Saint-Paul lez, Durance Cedex (France)

    2014-07-01

    Highlights: • Underexpanded gas jets submerged in liquids behave similarly to homogeneous gas jets. • The counter rotating vortex pairs of jet produce discrete imprints on the targets. • The shape of hollows made on the targets is explained by the jet structure. • The erosion–corrosion phenomenon well explains the wastage of exchange tubes. - Abstract: Strongly underexpanded gas jets submerged in a liquid at rest behave similarly to underexpanded homogeneous gas jets. The existence of the Taylor-Görtler vortices around the inner zone of the gas jets is demonstrated in free gas jets submerged in water by means of optical probe. In the near field, the same phenomenon produces discrete imprints, approximately distributed in a circle, when underexpanded nitrogen jet submerged in liquid sodium hydroxide and underexpanded water vapour jet submerged in liquid sodium impact onto AU{sub 4}G-T{sub 4} and Incoloy 800{sup ®} alloy targets respectively. For a jet-target couple, the volume of the hollow is satisfactorily related to the strain energy density of the material and the kinetic energy of the gas jet. However, the comparison between volumes of hollows produced by both jets also indicates strong corrosive action of the medium on targets. This allows better understanding of the mechanism of wastage of tubes employed in steam generators integrated in liquid metal fast breeder reactors.

  19. The one-parameter-model - a constitutive equation applied to a heat resistant alloy

    International Nuclear Information System (INIS)

    Schwarze, E.; Schuster, H.; Nickel, H.

    1992-01-01

    In the present work a constitutive model earlier developed and used to predict experimental results of hot tests and fatigue tests from creep experiments of metallic materials were modified to comply with the properties of a high temperature resistant material. The improved model accounts for the properties of a material developing a density and a structure of dislocation lines which are capable of interactions with particles (carbides) from a second phase. The time and temperature dependent evolution of the carbide structure has been described by an equation which explains the formation of seeds as well as their growths (Ostwald ripening). The extended model was applied to Incoloy 800H which is known to develop a carbide structure. Therefore hot tensile and fatigue tests, creep and relaxation experiments using the heats ADU and BAK (KFA specifications) at temperature between 800deg C and 900deg C were performed including both solution treated specimens and specimens heat treated for 10, 100 and 1000 hours. As compared with the results from tensile tests where the carbide structures play a subordinated role, alternately, these structures have a decisive influence on the creep properties of specimens during the primary creep phase, i.e. low stresses and high temperatures. (orig.) [de

  20. Some factors influencing the creep behaviour of alloy 800

    International Nuclear Information System (INIS)

    Asbury, F.E.; Willoughby, G.

    1975-01-01

    Studies have been made of the stability of the creep behaviour of two commercial casts of Incoloy 800, one high carbon and the other low carbon. The effects of pre-ageing, of prolonged creep up to 10 4 hours duration, and of grain size were investigated. Three factors were found to excercise a major influence on creep behaviour. Firstly, when the high carbon alloy was heat treated at 1150degC super-saturation effects, ascribed principally to carbon, gave some initial strengthening which would not, however, persist for the duration of service life in nuclear power plant applications above 600degC. Secondly, a gamma-dash type phase precipitated readily at 550 to 600degC, giving a marked increase in creep strength. Nucleation was sluggish at higher temperatures but once established, this form of strengthening could persist up to at least 650degC. Creep under non-isothermal conditions at 600 to 700degC would be complex on account of the behaviour of this phase. The hardening associated with its precipitation was greater in the low carbon alloy. Finally it was demonstrated that, in spite of gamma-dash precipitation, fine grained low carbon material was weak in creep at low stresses and temperatures. This was ascribed to the occurrence of grain boundary diffusion creep. It appears that this source of weakening would persist in service, and severely restrict the maximum temperature of usage for fined grained high tensile material. (author)

  1. Evaluation of the Control Rod Super Alloy Material of HTR-PM

    International Nuclear Information System (INIS)

    Li Pengjun; Yan He; Diao Xingzhong

    2014-01-01

    The control rod drive mechanism (CRDM) system is served as the first reactivity control and shutdown system for the high temperature reactor pebble-bed module (HTR-PM) in Shandong, China. And the control rod, which is pulled up and down by a chain sprocket mechanism of CRDM to realize reactivity control, compensation and shutdown, has to be durable under temperature as high as 550℃ for a long time. Thus the material persistent strength under high temperature is quite important for the reliability of the CRDM. In this paper, a review on material selection of control rod of high temperature gas cooled reactors, including AVR and THTR-300 in Germany, HTTR in Japan, PBMR in South Africa and Dragon in Britain, was summarized. The major parameters of two kinds of high temperature alloy, incoloy 800H and alloy 625, were compared and discussed. According to the ASME NH volume, a design criterion for the control rod was established and applied in the analysis of the chain by using finite element method. The numerical simulations showed that the chain made of alloy 625 could meet the condition and work for a long time under high temperature. (author)

  2. Transition from HEU to LEU fuel in Romania's 14-MW TRIGA reactor

    International Nuclear Information System (INIS)

    Bretscher, M.M.; Snelgrove, J.L.

    1995-01-01

    The 14-MW TRIGA steady state reactor (SSR) located in Pitesti, Romania, first went critical in the fall of 1979. Initially, the core configuration for full power operation used 29 fuel clusters each containing a 5 x 5 square array of HEU U (10 wt% - ZrH - Er 2.8 wt%) fuel-moderator rods (1.295 cm o.d.) clad in Incoloy. With a total inventory of 35 HEU fuel clusters, burnup, considerations required a gradual expansion of the core from 29 to 32 and finally to 35 clusters before the reactor was shut down because of insufficient excess reactivity. At this time each of the original 29 fuel clusters had an average 235 U burnup in the range from 50 to 62%. Because of the U.S. policy regarding the export of highly enriched uranium, fresh HEU TRIGA replacement fuel is not available. After a number of safety-related measurements, the SSR is expected to resume full power operation in the near future using a mixed core containing five LEU TRIGA clusters of the same geometry as the original fuel but with fuel-moderator rods containing 45 wt% U (19.7% 235 U enrichment) and 1.1 wt% Er. Rods for 14 additional LEU fuel clusters will be fabricated by General Atomics. In support of the SSR mixed core operation numerous neutronic calculations have been performed. This paper presents some of the results of those calculations. (author)

  3. Development of expanded type plugging technique for leaky tubes of steam generators of Indian PHWRs

    International Nuclear Information System (INIS)

    Das, Nirupam; Samuel, K.A.; Joemon, V.; Rupani, B.B.

    2006-01-01

    Steam generators are very important component of Nuclear Power Plant (NPP), as they are part of Primary Heat Transport (PHT) system of Pressurised Heavy Water Reactors (PHWRs). A nuclear power plant of 220 MWe capacity has four mushroom type steam generators, each consisting of 1830 U-tubes (16 mm outside diameter and 1 mm wall thickness) made of Incoloy-800 material. The tubes of 'tube and shell type steam generator' act as the pressure boundary of PHT System. Any structural failure of these tubes may lead to release of radioactivity along with plant outage and significant economic loss. Hence, it is necessary to plug the leaky tubes for continued and safe operation of a steam generator. An expanded type plugging technique has been developed at Reactor Engineering Division to plug the leaky tubes. This plugging technique is selected because of low residual stress imparted in the adjacent 'tube to tube-sheet' joints. This plug meets the various codal requirements of steam generator. A number of qualification trials have been carried out with such plugs in the mock up facility. The expanded plugs meet the design requirements for pull out strength and leak-tightness. This paper describes the design concept of the plug, developmental aspects and qualification of the plugging technique. (author)

  4. Corrosion Processes of the CANDU Steam Generator Materials in the Presence of Silicon Compounds

    International Nuclear Information System (INIS)

    Lucan, Dumitra; Fulger, Manuela; Velciu, Lucian; Lucan, Georgiana; Jinescu, Gheorghita

    2006-01-01

    The feedwater that enters the steam generators (SG) under normal operating conditions is extremely pure but, however, it contains low levels (generally in the μg/l concentration range) of impurities such as iron, chloride, sulphate, silicate, etc. When water is converted into steam and exits the steam generator, the non-volatile impurities are left behind. As a result of their concentration, the bulk steam generator water is considerably higher than the one in the feedwater. Nevertheless, the concentrations of corrosive impurities are in general sufficiently low so that the bulk water is not significantly aggressive towards steam generator materials. The impurities and corrosion products existing in the steam generator concentrate in the porous deposits on the steam generator tubesheet. The chemical reactions that take place between the components of concentrated solutions generate an aggressive environment. The presence of this environment and of the tubesheet crevices lead to localized corrosion and thus the same tubes cannot ensure the heat transfer between the fluids of the primary and secondary circuits. Thus, it becomes necessary the understanding of the corrosion process that develops into SG secondary side. The purpose of this paper is the assessment of corrosion behavior of the tubes materials (Incoloy-800) at the normal secondary circuit parameters (temperature = 2600 deg C, pressure = 5.1 MPa). The testing environment was demineralized water containing silicon compounds, at a pH=9.5 regulated with morpholine and cyclohexyl-amine (all volatile treatment - AVT). The paper presents the results of metallographic examinations as well as the results of electrochemical measurements. (authors)

  5. Corrosion behavior of the tube - tubular plate joint zone in the presence of sediments

    International Nuclear Information System (INIS)

    Lucan, D.; Fulger, M.; Pirvan, I.; Cotolan, V.

    1997-01-01

    The corrosion is a very important problem which concerns the safe operation of steam generators. The predominant part of corrosion problems is related to the local concentration of aggressive species and/or to the impurities from the slow-flow regions, like those created by cracks in tube - tubular plate joint zones. The consequences of such local concentrations are very important and as such entail interest in the design and utilization of steam generators. This study presents the results of the corrosion tests performed under specific operation conditions of the secondary circuit in NPP (temperature, 260 o C; pressure, 5.1 MPa) on a crack simulating device made of carbon steel SA 508 cl.2 (forming the tubular plate) and Incoloy-800 (forming the tubes). The chemical medium of these tests was the following: solution of NaCl, 25g/l (pH=10.5); solution of NaCl, 50 g/l (pH=10.5); solution of NaCl, 75g/l (pH=10.5); solution of NaCl, 75g/l + solution of Na 2 SO 4 , 10 g/l (pH=10.5). The behavior of these two materials to corrosion was studied by metallographic investigations. The results are presented as microphotographs evidencing the occurrence of pitting corrosion first on material of the tubular plate, in the presence of medium particularly aggressive and on the material of the tubes. The aim of this study is to establish the corrosion mechanism as well as the formation of the oxide layer on the carbon steel in crack simulating devices. (authors)

  6. Design and Fabrication Technique of the Key Components for Very High Temperature Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ho Jin; Song, Ki Nam; Kim, Yong Wan

    2006-12-15

    The gas outlet temperature of Very High Temperature Reactor (VHTR) may be beyond the capability of conventional metallic materials. The requirement of the gas outlet temperature of 950 .deg. C will result in operating temperatures for metallic core components that will approach very high temperature on some cases. The materials that are capable of withstanding this temperature should be prepared, or nonmetallic materials will be required for limited components. The Ni-base alloys such as Alloy 617, Hastelloy X, XR, Incoloy 800H, and Haynes 230 are being investigated to apply them on components operated in high temperature. Currently available national and international codes and procedures are needed reviewed to design the components for HTGR/VHTR. Seven codes and procedures, including five ASME Codes and Code cases, one French code (RCC-MR), and on British Procedure (R5) were reviewed. The scope of the code and code cases needs to be expanded to include the materials with allowable temperatures of 950 .deg. C and higher. The selection of compact heat exchangers technology depends on the operating conditions such as pressure, flow rates, temperature, but also on other parameters such as fouling, corrosion, compactness, weight, maintenance and reliability. Welding, brazing, and diffusion bonding are considered proper joining processes for the heat exchanger operating in the high temperature and high pressure conditions without leakage. Because VHTRs require high temperature operations, various controlled materials, thick vessels, dissimilar metal joints, and precise controls of microstructure in weldment, the more advanced joining processes are needed than PWRs. The improved solid joining techniques are considered for the IHX fabrication. The weldability for Alloy 617 and Haynes 230 using GTAW and SMAW processes was investigated by CEA.

  7. Determination of an instability temperature for alloys in the cooling gas of a high temperature reactor

    International Nuclear Information System (INIS)

    Grimmer, H.; Grman, D.; Krompholz, K.; Zimmermann, U.; Ullrich, G.

    1985-05-01

    High temperature alloys designed to be used for components in the primary circuit of a helium cooled high temperature nuclear reactor show massive CO production above a certain temperature, called the instability temperature T/sub i/, which increases with increasing partial pressure of CO in the cooling gas. At p/sub CO/ = 15 microbar, T/sub i/ lies between 900 and 950 degrees C for the four alloys under investigation: T/sub i/ is lowest for the iron base alloy Incoloy 800 H and increases for the nickel base alloys in the order Inconel 617, HDA 230 and Nimonic 86. Measurements of T/sub i/ made at 3 different laboratories were compared and shown to agree for p/sub CO/ 25 microbar, compatible with CO production by a reaction of Cr2O3 with carbides. Some measurements of T/sub i/ on HDA 230 and Nimonic 86 were performed in the course of simulated reactor disturbances. They showed that the oxide layer looses its protective properties above T/sub i/. A highlight of the examinations was the detection of eta-carbides (M6C) with unusual properties. M6C is the only type of carbide occuring in HDA 230. An eta-carbide with a lattice constant of 1088.8 pm had developed at the surface of Nimonic 86 during pre-oxidation before the disturbance simulation. Its composition is estimated at Ni3SiMo2C. Eta-carbides containing Si and especially eta-carbides with lattice constants as low as 1088.8 pm have been described only rarely until now. (author)

  8. Comparative study of the more promising combinations of blanket materials, power conversion systems, and tritium recovery and containment systems for fusion reactors

    International Nuclear Information System (INIS)

    Fraas, A.P.

    1975-11-01

    The many possible combinations of blanket materials, tritium generation and recovery systems, and power conversion systems were surveyed first by reviewing the principal design studies that have been prepared and then by examining a comprehensive set of designs generated by using a common set of ground rules that included all of the boundary conditions that could be envisioned. The results indicate that, of the wide variety of systems that have been considered, by far the most promising employs lithium recirculated in a closed loop within a niobium blanket structure and cooled with boiling potassium or cesium. This approach gives the simplest and lowest cost tritium recovery system, the lowest pressure and thermal stresses, the simplest structure with the lowest probability of a leak, the greatest resistance to damage from a plasma energy dump, and the lowest rate of plasma contamination by either outgassing or sputtering. The only other blanket materials combination that appears fairly likely to give a satisfactory tritium generation and recovery system is an Li 2 BeF 4 -Incoloy blanket, and even this system involves major uncertainties in the effectiveness, size, and cost of the tritium recovery system. Further, the Li 2 BeF 4 blanket system has the disadvantage that the world reserves of beryllium are too limited to support a full-blown fusion reactor economy, its poor thermal conductivity leads to cooling difficulties and a requirement for a complex structure with intricate cooling passages, and this inherently leads to an expensive blanket with a relatively high probability of leaks. The other blanket materials combinations yield even less attractive systems

  9. Chemical and X-ray diffraction analysis on selected samples from the TMI-2 reactor core

    International Nuclear Information System (INIS)

    Kleykamp, H.; Pejsa, R.

    1991-05-01

    Selected samples from different positions of the damaged TMI-2 reactor core were investigated by X-ray microanalysis and X-ray diffraction. The measurements yield the following resolidified phases after cooling: Cd and In depleted Ag absorber material, intermetallic Zr-steel compounds, fully oxidized Zircaloy, UO 2 -ZrO 2 solid solutions and their decomposed phases, and Fe-Al-Cr-Zr spinels. The composition of the phases and their lattice parameters as well as the eutectic and monotectic character can serve as indicators of local temperatures of the core. The reaction sequences are estimated from the heterogeneous equilibria of these phases. The main conclusions are: (1) Liquefaction onset is locally possible by Inconel-Zircaloy and steel-Zircaloy reactions of spacers and absorber guide tubes at 930deg C. However, increased rates of dissolution occur above 1200deg C. (2) UO 2 dissolution in the Inconel-steel-Zircaloy melt starts at 1300deg C with increased rates above 1900deg C. (3) Fuel temperatures in the core centre are increased above 2550deg C, liquid (U,Zr)O 2 is generated. (4) Square UO 2 particles are reprecipitated from the Incoloy-steel-Zircaloy-UO 2 melt during cooling, the remaining metallic melt is oxygen poor; two types of intermetallic phases are formed. (5) Oxidized Fe and Zr and Al 2 O 3 from burnable absorber react to spinels which form a low melting eutectic with the fuel at 1500deg C. The spinel acts as lubricant for fuel transport to the lower reactor plenum above 1500deg C. (6) Ruthenium (Ru-106) is dissolved in the steel phase, antimony (Sb-125) in the α-Ag absorber during liquefaction. (7) Oxidation of the Zircaloy-steel phases takes place mainly in the reflood stage 3 of the accident scenario. (orig.) [de

  10. High Temperature Fuel Cladding Chemical Interactions Between TRIGA Fuels and 304 Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Perez, Emmanuel [Idaho National Lab. (INL), Idaho Falls, ID (United States); Keiser, Jr., Dennis D. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Forsmann, Bryan [Boise State Univ., ID (United States); Janney, Dawn E. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Henley, Jody [Idaho National Lab. (INL), Idaho Falls, ID (United States); Woolstenhulme, Eric C. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-02-01

    High-temperature fuel-cladding chemical interactions (FCCI) between TRIGA (Training, Research, Isotopes, General Atomics) fuel elements and the 304 stainless steel (304SS) are of interest to develop an understanding of the fuel behavior during transient reactor scenarios. TRIGA fuels are composed of uranium (U) particles dispersed in a zirconium-hydride (Zr-H) matrix. In reactor, the fuel is encased in 304-stainless-steel (304SS) or Incoloy 800 clad tubes. At high temperatures, the fuel can readily interact with the cladding, resulting in FCCI. A number of FCCI can take place in this system. Interactions can be expected between the cladding and the Zr-H matrix, and/or between the cladding and the U-particles. Other interactions may be expected between the Zr-H matrix and the U-particles. Furthermore, the fuel contains erbium-oxide (Er-O) additions. Interactions can also be expected between the Er-O, the cladding, the Zr-H and the U-particles. The overall result is that very complex interactions may take place as a result of fuel and cladding exposures to high temperatures. This report discusses the characterization of the baseline fuel microstructure in the as-received state (prior to exposure to high temperature), characterization of the fuel after annealing at 950C for 24 hours and the results from diffusion couple experiments carries out at 1000C for 5 and 24 hours. Characterization was carried out via scanning electron microscopy (SEM) and transmission electron microscopy (TEM) with sample preparation via focused ion beam in situ-liftout-technique.

  11. Irradiation effects on reactor structural materials. Semi-annual progress report, August 1974--February 1975

    International Nuclear Information System (INIS)

    Claudson, T.T.

    1975-03-01

    Data are reported on: effects of cold work on creep-fatigue of irradiated 304 and 316 stainless steel (ss); swelling of 304 and 316 ss irradiated with protons and fast neutrons; effects of hold time on fatigue crack propagation in neutron-irradiated 20 percent cold-worked 316 ss; radiation resistance of 0.03 percent Cu A533-B steel; microstructure of irradiated Inconel 718, Incoloy 800, PH13-8Mo, Mo, and Nb; dose dependence of 2.8-MeV Ni + ion damage (swelling) in Ni; notch ductility and strength of 316 ss submerged arc weld deposits; effects of microstructure of 316 ss on its irradiation response; in-reactor deformation of 20 percent cold-worked 316 ss; microstructure of HFIR-irradiated 316 ss; void microstructures of V bombarded by 46-MeV Ni 6+ ions (with and without preinjected helium) or 7.5-MeV Ta 3+ ions; swelling of Mo, Mo--0.5 Ti, Nb, Nb--1 Zr, W, and W--25 Re after fast neutron irradiation; swelling of V ion-irradiated Mo; creep of 20 percent cold-worked 316 ss at 850, 1000, and 1100 0 F; effects of fast neutrons on mechanical properties of 20 percent cold-worked 316 ss; notch effects in tensile behavior of irradiated, annealed 304 ss (EBR-II duct thimbles); equations for thermal creep in pressurized tubes of 20 percent cold-worked 316 ss; irradiation creep in cold-worked 316 ss; helium production cross sections in neutron-irradiated elements; and radiation effects on various alloys. (U.S.)

  12. Study of superficial films and of electrochemical behaviour of some nickel base alloys and titanium base alloys in solution representation of granitic, argillaceous and salted ground waters

    International Nuclear Information System (INIS)

    Quang, K.V.; Da Cunha Belo, M.; Benabed, M.S.; Bourelier, F.; Jallerat, N.; Pari, F.L.

    1985-01-01

    The corrosion behaviour of the stainless steels 304, 316 Ti, 25Cr-20Ni-Mo-Ti, nickel base alloys Hastelloy C4, Inconel 625, Incoloy 800, Ti and Ti-0.2% Pd alloy has been studied in the aerated or deaerated solutions at 20 0 C and 90 0 C whose compositions are representative of interstitial ground waters: granitic or clay waters or salt brine. The electrochemical techniques used are voltametry, polarization resistance and complexe impedance measurements. Electrochemical data show the respective influence of the parameters such as temperature, solution composition and dissolved oxygen, addition of soluble species chloride, fluoride, sulfide and carbonates, on which depend the corrosion current density, the passivation and the pitting potential. The inhibition efficiency of carbonate and bicarbonate activities against pitting corrosion is determined. In clay water at 90 0 C, Ti and Ti-Pd show very high passivation aptitude and a broad passive potential range. Alloying Pd increases cathodic overpotential and also transpassive potential. It makes the alloy less sensitive to the temperature effect. Optical Glow Discharge Spectra show three parts in the composition depth profiles of surface films on alloys. XPS and SIMS spectrometry analyses are also carried out. Electron microscopy observation shows that passive films formed on Ti and Ti-Pd alloy have amorphous structure. Analysis of the alloy constituents dissolved in solutions, by radioactivation in neutrons, gives the order of magnitude of the Ni base alloy corrosion rates in various media. It also points out the preferential dissolution of alloying iron and in certain cases of chromium

  13. Comparison of the leading candidate combinations of blanket materials, thermodynamic cycles, and tritium systems for full scale fusion power plants

    International Nuclear Information System (INIS)

    Fraas, A.P.

    1975-01-01

    The many possible combinations of blanket materials, tritium generation and recovery systems, and power conversion systems were surveyed and a comprehensive set of designs were generated by using a common set of ground rules that include all of the boundary conditions that could be envisioned for a full-scale commercial fusion power plant. Particular attention was given to the effects of blanket temperature on power plant cycle efficiency and economics, the interdependence of the thermodynamic cycle and the tritium recovery system, and to thermal and pressure stresses in the blanket structure. The results indicate that, of the wide variety of systems that have been considered, the most promising employs lithium recirculated in a closed loop within a niobium blanket structure and cooled with boiling potassium or cesium. This approach gives the simplest and lowest cost tritium recovery system, the lowest pressure and thermal stresses, the simplest structure with the lowest probability of a leak, the greatest resistance to damage from a plasma energy dump, and the lowest rate of plasma contamination by either outgassing or sputtering. The only other blanket materials combination that appears fairly likely to give a satisfactory tritium generation and recovery system is a lithium-beryllium fluoride-Incoloy blanket, and even this system involves major uncertainties in the effectiveness, size, and cost of the tritium recovery system. Further, the Li 2 BeF 4 blanket system has the disadvantage that the world reserves of beryllium are too limited to support a full-blown fusion reactor economy, its poor thermal conductivity leads to cooling difficulties and a requirement for a complex structure with intricate cooling passages, and this inherently leads to an expansive blanket with a relatively high probability of leaks. The other blanket materials combinations yield even less attractive systems

  14. Lead corrosion and transport in simulated secondary feedwater

    Energy Technology Data Exchange (ETDEWEB)

    McGarvey, G.B. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Ross, K.J.; McDougall, T.E. [Atomic Energy of Canada Limited, Pinawa, Manitoba (Canada); Turner, C.W. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada)

    1998-07-01

    The ubiquitous presence of lead at trace levels in secondary feedwater is a concern to all operators of steam generators and has prompted laboratory studies of its interaction with Inconel 600, Inconel 690, Monel 400 and Incoloy 800. Acute exposures of steam generator alloys to high levels of,lead in the laboratory and in the field have accelerated the degradation of these alloys. There is some disagreement over the role of lead when the exposure is to chronic levels. It has been proposed that most of the present degradation of steam generator tubes is due to low levels of lead although few if any failures have been experimentally linked to lead when sub-parts per billion levels are present in the feedwater. One reason for the difficulty in assigning the role of the lead is related to its possible immobilization on the surfaces of corrosion products or iron oxide films in the feedwater system. We have measured lead adsorption profiles on the three principal corrosion products in the secondary feedwater; magnetite, lepidocrocite and hematite. In all cases, essentially complete adsorption of the lead is achieved at pH values less than that of the feedwater (9-10). If lead is maintained in this adsorbed state, it may be more chemically benign than lead that is free to dissolve in the feedwater and subsequently adsorb on steam generator tube surfaces. In this paper, we report on lead adsorption onto simulated corrosion products under simulated feedwater conditions and propose a physical model for the transport and fate of lead under operating conditions. The nature of lead adsorption onto the surfaces of different corrosion products will be discussed. The desorption behaviour of lead from iron oxide surfaces following different treatment conditions will be used to propose a model for tile transport and probable fate of lead in the secondary feedwater system. (author)

  15. Lead corrosion and transport in simulated secondary feedwater

    Energy Technology Data Exchange (ETDEWEB)

    McGarvey, G.B. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Ross, K.J.; McDougall, T.E. [Atomic Energy of Canada Limited, Pinawa, Manitoba (Canada); Turner, C.W

    1999-07-01

    The ubiquitous presence of lead at trace levels in secondary feedwater is a concern to all operators of steam generators and has prompted laboratory studies of its interaction with Inconel 600, Inconel 690, Monel 400 and Incoloy 800. Acute exposures of steam generator alloys to high levels of lead in the laboratory and in the field have accelerated the degradation of these alloys. There is some disagreement over the role of lead when the exposure is to chronic levels. It has been proposed that most of the present degradation of steam generator tubes is caused by low levels of lead although few, if any, failures have been experimentally linked to lead when it is present in sub-parts per billion in the feedwater. One reason for the difficulty in assigning the role of the lead is related to its possible immobilization on the surfaces of corrosion products or iron oxide films in the feedwater system. We have measured lead adsorption profiles on the 3 principal corrosion products in the secondary feedwater: magnetite, lepidocrocite and hematite. In all cases, essentially complete adsorption of the lead is achieved at pH values that are lower than the pH of the feedwater (9 to 10). If lead is maintained in this adsorbed state, it may be more chemically benign than lead that is free to dissolve in the feedwater and subsequently adsorb on steam generator tube surfaces. In this paper, we report on lead adsorption onto simulated corrosion products under simulated feedwater conditions and propose a physical model for the transport and fate of lead under operating conditions. The nature of lead adsorption onto the surfaces of different corrosion products will be discussed. The desorption behaviour of lead from iron oxide surfaces after different treatment conditions will be used to propose a model for the transport and probable fate of lead in the secondary feedwater system. (author)

  16. Lead corrosion and transport in simulated secondary feedwater

    International Nuclear Information System (INIS)

    McGarvey, G.B.; Ross, K.J.; McDougall, T.E.; Turner, C.W.

    1998-01-01

    The ubiquitous presence of lead at trace levels in secondary feedwater is a concern to all operators of steam generators and has prompted laboratory studies of its interaction with Inconel 600, Inconel 690, Monel 400 and Incoloy 800. Acute exposures of steam generator alloys to high levels of,lead in the laboratory and in the field have accelerated the degradation of these alloys. There is some disagreement over the role of lead when the exposure is to chronic levels. It has been proposed that most of the present degradation of steam generator tubes is due to low levels of lead although few if any failures have been experimentally linked to lead when sub-parts per billion levels are present in the feedwater. One reason for the difficulty in assigning the role of the lead is related to its possible immobilization on the surfaces of corrosion products or iron oxide films in the feedwater system. We have measured lead adsorption profiles on the three principal corrosion products in the secondary feedwater; magnetite, lepidocrocite and hematite. In all cases, essentially complete adsorption of the lead is achieved at pH values less than that of the feedwater (9-10). If lead is maintained in this adsorbed state, it may be more chemically benign than lead that is free to dissolve in the feedwater and subsequently adsorb on steam generator tube surfaces. In this paper, we report on lead adsorption onto simulated corrosion products under simulated feedwater conditions and propose a physical model for the transport and fate of lead under operating conditions. The nature of lead adsorption onto the surfaces of different corrosion products will be discussed. The desorption behaviour of lead from iron oxide surfaces following different treatment conditions will be used to propose a model for tile transport and probable fate of lead in the secondary feedwater system. (author)

  17. Evaluation of nitrogen containing reducing agents for the corrosion control of materials relevant to nuclear reactors

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Padma S. [Water and Steam Chemistry Division, BARC Facilities, Kalpakkam, Tamilnadu (India); Mohan, D. [Department of Chemistry, Anna University, Chennai, Tamilnadu (India); Chandran, Sinu; Rajesh, Puspalata; Rangarajan, S. [Water and Steam Chemistry Division, BARC Facilities, Kalpakkam, Tamilnadu (India); Velmurugan, S., E-mail: svelu@igcar.gov.in [Water and Steam Chemistry Division, BARC Facilities, Kalpakkam, Tamilnadu (India)

    2017-02-01

    Materials undergo enhanced corrosion in the presence of oxidants in aqueous media. Usually, hydrogen gas or water soluble reducing agents are used for inhibiting corrosion. In the present study, the feasibility of using alternate reducing agents such as hydrazine, aqueous ammonia, and hydroxylamine that can stay in the liquid phase was investigated. A comparative study of corrosion behavior of the structural materials of the nuclear reactor viz. carbon steel (CS), stainless steel (SS-304 LN), monel-400 and incoloy-800 in the oxidizing and reducing conditions was also made. In nuclear industry, the presence of radiation field adds to the corrosion problems. The radiolysis products of water such as oxygen and hydrogen peroxide create an oxidizing environment that enhances the corrosion. Electrochemical studies at 90 °C showed that the reducing agents investigated were efficient in controlling corrosion processes in the presence of oxygen and hydrogen peroxide. Evaluation of thermal stability of hydrazine and its effect on corrosion potential of SS-304 LN were also investigated in the temperature range of 200–280 °C. The results showed that the thermal decomposition of hydrazine followed a first order kinetics. Besides, a change in electrochemical corrosion potential (ECP) was observed from −0.4 V (Vs SHE) to −0.67 V (Vs SHE) on addition of 5 ppm of hydrazine at 240 °C. Investigations were also made to understand the distribution behavior of hydrogen peroxide and hydrazine in water-steam phases and it was found that both the phases showed identical behavior. - Highlights: • Hydrazine was found to be a promising reducing agent for oxidant control. • In presence of hydrazine corrosion potential of SS304 LN was well below −230 mV. • SS304LN could be protected from IGSCC by hydrazine addition. • Thermal and radiation stability of hydrazine at 285 °C was found satisfactory.

  18. High Temperature Fuel Cladding Chemical Interactions Between TRIGA Fuels and 304 Stainless Steel

    International Nuclear Information System (INIS)

    Perez, Emmanuel; Keiser Jr, Dennis D.; Forsmann, Bryan; Janney, Dawn E.; Henley, Jody; Woolstenhulme, Eric C.

    2016-01-01

    High-temperature fuel-cladding chemical interactions (FCCI) between TRIGA (Training, Research, Isotopes, General Atomics) fuel elements and the 304 stainless steel (304SS) are of interest to develop an understanding of the fuel behavior during transient reactor scenarios. TRIGA fuels are composed of uranium (U) particles dispersed in a zirconium-hydride (Zr-H) matrix. In reactor, the fuel is encased in 304-stainless-steel (304SS) or Incoloy 800 clad tubes. At high temperatures, the fuel can readily interact with the cladding, resulting in FCCI. A number of FCCI can take place in this system. Interactions can be expected between the cladding and the Zr-H matrix, and/or between the cladding and the U-particles. Other interactions may be expected between the Zr-H matrix and the U-particles. Furthermore, the fuel contains erbium-oxide (Er-O) additions. Interactions can also be expected between the Er-O, the cladding, the Zr-H and the U-particles. The overall result is that very complex interactions may take place as a result of fuel and cladding exposures to high temperatures. This report discusses the characterization of the baseline fuel microstructure in the as-received state (prior to exposure to high temperature), characterization of the fuel after annealing at 950C for 24 hours and the results from diffusion couple experiments carries out at 1000C for 5 and 24 hours. Characterization was carried out via scanning electron microscopy (SEM) and transmission electron microscopy (TEM) with sample preparation via focused ion beam in situ-liftout-technique.

  19. High power test of low enriched UZrH

    Energy Technology Data Exchange (ETDEWEB)

    West, Gordon [General Atomic Co., San Diego, CA (United States)

    1980-07-01

    TRIGA-LEU fuel is currently undergoing high power tests in the 30 MW Oak Ridge Reactor. These tests are being funded by the Department of Energy through the RERTR program [Reduced Enrichment Research and Test Reactor program administered by Argonne National Laboratory] and began in mid-December, 1979 on a 16-rod shrouded cluster. The fuel rods are 0.51 in. 0D, clad with 0.16 in. Incoloy and the fuel length is 22 in. It is planned to test the UZrH fuel with 45, 30 and 20 wt-% U (nominal 20% enriched), to burnup values of about 50% of the contained U-235 in the 45 wt-% rods and about 40% and 35% burnup in the 30 wt-%, and 20 wt-% U fuel. It will take about 2 years of irradiation to produce the desired burnup in the 45 wt-% U fuel. Currently being tested are six 45 wt-% U and five 30 wt-% U rods. The remaining 5 rods are stainless steel dummies which were necessary to meet an operational requirement of the ORR which limits the power generation in a fuel rod to a value which would not raise the coolant temperature above the saturation level. Maximum calculated fuel rod powers were 40 kW, which would produce a fuel temperature of about 650 deg. C. The measured temperatures are about 400 deg. C and 350 deg. C for the 45 and 30 wt-% U fuel, respectively. Flow and {delta}T measurements show the cluster power generation to be about 250 kW, or about 65% of the design value. Reasons for the lower than expected power are still being evaluated and a proposal has been submitted for rearrangement of the fuel rods within the cluster to raise the powers and temperatures in the TRIGA-LEU fuel rods. (author)

  20. Design and Fabrication Technique of the Key Components for Very High Temperature Reactor

    International Nuclear Information System (INIS)

    Lee, Ho Jin; Song, Ki Nam; Kim, Yong Wan

    2006-12-01

    The gas outlet temperature of Very High Temperature Reactor (VHTR) may be beyond the capability of conventional metallic materials. The requirement of the gas outlet temperature of 950 .deg. C will result in operating temperatures for metallic core components that will approach very high temperature on some cases. The materials that are capable of withstanding this temperature should be prepared, or nonmetallic materials will be required for limited components. The Ni-base alloys such as Alloy 617, Hastelloy X, XR, Incoloy 800H, and Haynes 230 are being investigated to apply them on components operated in high temperature. Currently available national and international codes and procedures are needed reviewed to design the components for HTGR/VHTR. Seven codes and procedures, including five ASME Codes and Code cases, one French code (RCC-MR), and on British Procedure (R5) were reviewed. The scope of the code and code cases needs to be expanded to include the materials with allowable temperatures of 950 .deg. C and higher. The selection of compact heat exchangers technology depends on the operating conditions such as pressure, flow rates, temperature, but also on other parameters such as fouling, corrosion, compactness, weight, maintenance and reliability. Welding, brazing, and diffusion bonding are considered proper joining processes for the heat exchanger operating in the high temperature and high pressure conditions without leakage. Because VHTRs require high temperature operations, various controlled materials, thick vessels, dissimilar metal joints, and precise controls of microstructure in weldment, the more advanced joining processes are needed than PWRs. The improved solid joining techniques are considered for the IHX fabrication. The weldability for Alloy 617 and Haynes 230 using GTAW and SMAW processes was investigated by CEA

  1. Test Plan for the Boiling Water Reactor Dry Cask Simulator

    Energy Technology Data Exchange (ETDEWEB)

    Durbin, Samuel [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Lindgren, Eric R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-11-01

    The thermal performance of commercial nuclear spent fuel dry storage casks are evaluated through detailed numerical analysis . These modeling efforts are completed by the vendor to demonstrate performance and regulatory compliance. The calculations are then independently verified by the Nuclear Regulatory Commission (NRC). Carefully measured data sets generated from testing of full sized casks or smaller cask analogs are widely recognized as vital for validating these models. Recent advances in dry storage cask designs have significantly increased the maximum thermal load allowed in a cask in part by increasing the efficiency of internal conduction pathways and by increasing the internal convection through greater canister helium pressure. These same vertical, canistered cask systems rely on ventilation between the canister and the overpack to convect heat away from the canister to the environment for both above and below-ground configurations. While several testing programs have been previously conducted, these earlier validation attempts did not capture the effects of elevated helium pressures or accurately portray the external convection of above-ground and below-ground canistered dry cask systems. The purpose of the investigation described in this report is to produce a data set that can be used to test the validity of the assumptions associated with the calculations presently used to determine steady-state cladding temperatures in modern vertical, canistered dry cask systems. The BWR cask simulator (BCS) has been designed in detail for both the above-ground and below-ground venting configurations. The pressure vessel representing the canister has been designed, fabricated, and pressure tested for a maximum allowable pressure (MAWP) rating of 24 bar at 400 deg C. An existing electrically heated but otherwise prototypic BWR Incoloy-clad test assembly is being deployed inside of a representative storage basket and cylindrical pressure vessel that represents the

  2. Results for the Aboveground Configuration of the Boiling Water Reactor Dry Cask Simulator

    Energy Technology Data Exchange (ETDEWEB)

    Durbin, Samuel G. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Advanced Nuclear Fuel Cycle Technologies; Lindgren, Eric Richard [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Advanced Nuclear Fuel Cycle Technologies

    2016-09-01

    The thermal performance of commercial nuclear spent fuel dry storage casks are evaluated through detailed numerical analysis. These modeling efforts are completed by the vendor to demonstrate performance and regulatory compliance. The calculations are then independently verified by the Nuclear Regulatory Commission (NRC). Carefully measured data sets generated from testing of full sized casks or smaller cask analogs are widely recognized as vital for validating these models. Recent advances in dry storage cask designs have significantly increased the maximum thermal load allowed in a cask in part by increasing the efficiency of internal conduction pathways and also by increasing the internal convection through greater canister helium pressure. These same canistered cask systems rely on ventilation between the canister and the overpack to convect heat away from the canister to the environment for both above and belowground configurations. While several testing programs have been previously conducted, these earlier validation attempts did not capture the effects of elevated helium pressures or accurately portray the external convection of aboveground and belowground canistered dry cask systems. The purpose of the current investigation was to produce data sets that can be used to test the validity of the assumptions associated with the calculations used to determine steady-state cladding temperatures in modern dry casks that utilize elevated helium pressure in the sealed canister in an aboveground configuration. An existing electrically heated but otherwise prototypic BWR Incoloy-clad test assembly was deployed inside of a representative storage basket and cylindrical pressure vessel that represents a vertical canister system. The symmetric single assembly geometry with well-controlled boundary conditions simplifies interpretation of results. The arrangement of ducting was used to mimic conditions for an aboveground storage configuration in a vertical, dry cask

  3. Cast-to-cast variation in end-plug welds for TRIGA fuel elements

    International Nuclear Information System (INIS)

    Gondac, C.; Truta, C.

    2013-01-01

    In the Institute for Nuclear Research (INR) Pitesti - TRIGA Reactor Department there are under development activities for assembling TRIGA-LEU fuel elements locally manufactured, through autogenous Tungsten-Inert-Gas (TIG) welding. Due to specific problems occurring in welding Ni alloys, namely the dissimilar joint between Inconel 600 and Inconel 800 at the end-plug weld, weldability tests on Inconel 600 under various conditions were performed. The tests had been carried out in two stages: basic tests, on simple turned rods of Inconel 600; confirmation tests, on real (actual) end plug –to – clad welding. The basic tests had been done on simple rods machined (turned) at 13.8 mm (main diameter of the plugs) on which there have been made simple semicircular weldings ( no joint involved). Confirmation tests were done on the plug-clad assembly (dissimilar welding Incoloy-Inconel), with the welding parameters resulted from the preliminary conclusions of the basic tests. After welding, the samples were transversally sectioned, prepared for metallographic examination according to the specific procedure. The samples were examined at the metallographic microscope, and photo records for each sectioned welding bead have been taken . Measurements have been made on the recorded photos resulting the essential characteristics of the penetration: width W, depth d and ratio W/d. From the obtained results the following conclusions can be formulated: the penetration depth of the end-plug weld at the TRIGA fuel element varies substantially depending on the material cast of which the plug is produced; the optimization tests had covered the whole range of parameters in which do not appear systematic defects in welds that are specific to the alloys of Nickel ( porosity, hot cracking); for 2011-2012 casts higher energy (640 As) is required compared to the welding energy used for the 2009 batch, but to be sure that the manufacturing requirements are fulfilled, it is necessary to carry

  4. Status update of the BWR cask simulator

    Energy Technology Data Exchange (ETDEWEB)

    Lindgren, Eric R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Durbin, Samuel G. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-09-01

    The performance of commercial nuclear spent fuel dry storage casks are typically evaluated through detailed numerical analysis of the system's thermal performance. These modeling efforts are performed by the vendor to demonstrate the performance and regulatory compliance and are independently verified by the Nuclear Regulatory Commission (NRC). Carefully measured data sets generated from testing of full sized casks or smaller cask analogs are widely recognized as vital for validating these models. Numerous studies have been previously conducted. Recent advances in dry storage cask designs have moved the storage location from above ground to below ground and significantly increased the maximum thermal load allowed in a cask in part by increasing the canister helium pressure. Previous cask performance validation testing did not capture these parameters. The purpose of the investigation described in this report is to produce a data set that can be used to test the validity of the assumptions associated with the calculations presently used to determine steady-state cladding temperatures in modern dry casks. These modern cask designs utilize elevated helium pressure in the sealed canister or are intended for subsurface storage. The BWR cask simulator (BCS) has been designed in detail for both the above ground and below ground venting configurations. The pressure vessel representing the canister has been designed, fabricated, and pressure tested for a maximum allowable pressure (MAWP) rating of 24 bar at 400 C. An existing electrically heated but otherwise prototypic BWR Incoloy-clad test assembly is being deployed inside of a representative storage basket and cylindrical pressure vessel that represents the canister. The symmetric single assembly geometry with well-controlled boundary conditions simplifies interpretation of results. Various configurations of outer concentric ducting will be used to mimic conditions for above and below ground storage configurations

  5. Liquid Salt Heat Exchanger Technology for VHTR Based Applications

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Mark; Sridhara, Kumar; Allen, Todd; Peterson, Per

    2012-10-11

    The objective of this research is to evaluate performance of liquid salt fluids for use as a heat carrier for transferring high-temperature process heat from the very high-temperature reactor (VHTR) to chemical process plants. Currently, helium is being considered as the heat transfer fluid; however, the tube size requirements and the power associated with pumping helium may not be economical. Recent work on liquid salts has shown tremendous potential to transport high-temperature heat efficiently at low pressures over long distances. This project has two broad objectives: To investigate the compatibility of Incoloy 617 and coated and uncoated SiC ceramic composite with MgCl2-KCl molten salt to determine component lifetimes and aid in the design of heat exchangers and piping; and, To conduct the necessary research on the development of metallic and ceramic heat exchangers, which are needed for both the helium-to-salt side and salt-to-process side, with the goal of making these heat exchangers technologically viable. The research will consist of three separate tasks. The first task deals with material compatibility issues with liquid salt and the development of techniques for on-line measurement of corrosion products, which can be used to measure material loss in heat exchangers. Researchers will examine static corrosion of candidate materials in specific high-temperature heat transfer salt systems and develop an in situ electrochemical probe to measure metallic species concentrations dissolved in the liquid salt. The second task deals with the design of both the intermediate and process side heat exchanger systems. Researchers will optimize heat exchanger design and study issues related to corrosion, fabrication, and thermal stresses using commercial and in-house codes. The third task focuses integral testing of flowing liquid salts in a heat transfer/materials loop to determine potential issues of using the salts and to capture realistic behavior of the salts in a

  6. Safety analysis calculations for research and test reactors

    Energy Technology Data Exchange (ETDEWEB)

    Chen, S Y; MacDonald, R; MacFarlane, D [Argonne National Laboratory, Argonne, IL (United States)

    1983-08-01

    The goal of the RERTR (Reduced Enrichment in Research and Test Reactor) Program at ANL is to provide technical means for conversion of research and test reactors from HEU (High-Enrichment Uranium) to LEU (Low-Enrichment Uranium) fuels. In exploring the feasibility of conversion, safety considerations are a prime concern; therefore, safety analyses must be performed for reactors undergoing the conversion. This requires thorough knowledge of the important safety parameters for different types of reactors for both HEU and LEU fuel. Appropriate computer codes are needed to predict transient reactor behavior under postulated accident conditions. In this discussion, safety issues for the two general types of reactors i.e., the plate-type (MTR-type) reactor and the rod-type (TRIGA-type) reactor, resulting from the changes associated with LEU vs. HEU fuels, are explored. The plate-type fuels are typically uranium aluminide (UAl{sub x}) compounds dispersed in aluminum and clad with aluminum. Moderation is provided by the water coolant. Self shut-down reactivity coefficients with EU fuel are entirely a result of coolant heating, whereas with LEU fuel there is an additional shut down contribution provided by the direct heating of the fuel due to the Doppler coefficient. In contrast, the rod-type (TRIGA) fuels are mixtures of zirconium hydride, uranium, and erbium. This fuel mixture is formed into rods ( {approx} 1 cm diameter) and clad with stainless steel or Incoloy. In the TRIGA fuel the self-shutdown reactivity is more complex, depending on heating of the fuel rather than the coolant. The two most important mechanisms in providing this feedback are: spectral hardening due to neutron interaction with the ZrH moderator as it is heated and Doppler broadening of resonances in erbium and U-238. Since these phenomena result directly from heating of the fuel, and do not depend on heat transfer to the moderator/coolant, the coefficients are prompt acting. Results of transient

  7. Field experience on Zn injection on PWR plants with a view to dose rate reduction

    International Nuclear Information System (INIS)

    Roumiguiere, F.

    2005-01-01

    Operating experience acquired at PWR plants shows that zinc injection in the primary coolant at low concentration (∼5 ppb) is a very effective tool to achieve a reduction of the dose rate build-up. The beneficial effect of zinc consists on improving the protective layer characteristics of the reactor coolant system surfaces, which results in a lower pickup of activated products (Co-60, Co-58), and consequently a reduction of the associated dose rates. Zinc injection was introduced at the Unit B of the Biblis Power Station in September 1996 and at the Obrigheim Nuclear Power Station in February 1998, as a measure for reduction of radiation fields. The effectiveness of the method and its compatibility with the overall plant was examined in a rather comprehensive surveillance program at these plants. The already published data show that zinc injection did not lead to any operating restrictions or other negative effects on plants systems and components. Zinc injection is still being implemented today at these plants. Zinc injection is considered today as a mature technique and is now being successfully applied at a number of PWRs in Germany, Brazil, USA and Japan, with the support of Framatome-ANP. Several PWRs in Europe and Asia are preparing for zinc chemistry in the near future. The method is inexpensive and easy to apply. Its implementation is highly advisable in terms of the cost/benefit criterion following the ALARA principle. This paper gives an overview of the experience gathered with the method. The main subject addressed by the paper is the evolution of dose rates at the primary system and work-related doses since introduction of the method. In German PWRs with Incoloy 800 steam generator tubing material (Ni-content ∼32%), the observed reductions correspond to a decrease in dose rates of around 10 to 15% per year following, as predicted, the half-life time of 60 Co. Overall reductions in high radiation areas are now in the range of 50% after 5 years of

  8. Next Generation Nuclear Plant Steam Generator and Intermediate Heat Exchanger Materials Research and Development Plan

    Energy Technology Data Exchange (ETDEWEB)

    J. K. Wright

    2010-09-01

    application in heat exchangers and core internals for the NGNP. The primary candidates are Inconel 617, Haynes 230, Incoloy 800H and Hastelloy XR. Based on the technical maturity, availability in required product forms, experience base, and high temperature mechanical properties all of the vendor pre-conceptual design studies have specified Alloy 617 as the material of choice for heat exchangers. Also a draft code case for Alloy 617 was developed previously. Although action was suspended before the code case was accepted by ASME, this draft code case provides a significant head start for achieving codification of the material. Similarly, Alloy 800H is the material of choice for control rod sleeves. In addition to the above listed considerations, Alloy 800H is already listed in the nuclear section of the ASME Code; although the maximum use temperature and time need to be increased.

  9. Next Generation Nuclear Plant Intermediate Heat Exchanger Materials Research and Development Plan (PLN-2804)

    Energy Technology Data Exchange (ETDEWEB)

    J. K. Wright

    2008-04-01

    application in heat exchangers and core internals for the NGNP. The primary candidates are Inconel 617, Haynes 230, Incoloy 800H and Hastelloy XR. Based on the technical maturity, availability in required product forms, experience base, and high temperature mechanical properties all of the vendor pre-conceptual design studies have specified Alloy 617 as the material of choice for heat exchangers. Also a draft code case for Alloy 617 was developed previously. Although action was suspended before the code case was accepted by ASME, this draft code case provides a significant head start for achieving codification of the material. Similarly, Alloy 800H is the material of choice for control rod sleeves. In addition to the above listed considerations, Alloy 800H is already listed in the nuclear section of the ASME Code; although the maximum use temperature and time need to be increased.

  10. Thermal-Hydraulic Results for the Boiling Water Reactor Dry Cask Simulator.

    Energy Technology Data Exchange (ETDEWEB)

    Durbin, Samuel [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Lindgren, Eric R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-09-01

    The thermal performance of commercial nuclear spent fuel dry storage casks is evaluated through detailed numerical analysis. These modeling efforts are completed by the vendor to demonstrate performance and regulatory compliance. The calculations are then independently verified by the Nuclear Regulatory Commission (NRC). Carefully measured data sets generated from testing of full sized casks or smaller cask analogs are widely recognized as vital for validating these models. Recent advances in dry storage cask designs have significantly increased the maximum thermal load allowed in a cask in part by increasing the efficiency of internal conduction pathways and by increasing the internal convection through greater canister helium pressure. These same canistered cask systems rely on ventilation between the canister and the overpack to convect heat away from the canister to the environment for both aboveground and belowground configurations. While several testing programs have been previously conducted, these earlier validation attempts did not capture the effects of elevated helium pressures or accurately portray the external convection of aboveground and belowground canistered dry cask systems. The purpose of this investigation was to produce validation-quality data that can be used to test the validity of the modeling presently used to determine cladding temperatures in modern vertical dry casks. These cladding temperatures are critical to evaluate cladding integrity throughout the storage cycle. To produce these data sets under well-controlled boundary conditions, the dry cask simulator (DCS) was built to study the thermal-hydraulic response of fuel under a variety of heat loads, internal vessel pressures, and external configurations. An existing electrically heated but otherwise prototypic BWR Incoloy-clad test assembly was deployed inside of a representative storage basket and cylindrical pressure vessel that represents a vertical canister system. The symmetric

  11. Corrosion in Supercritical carbon Dioxide: Materials, Environmental Purity, Surface Treatments, and Flow Issues

    Energy Technology Data Exchange (ETDEWEB)

    Sridharan, Kumar; Anderson, Mark

    2013-12-10

    The supercritical CO{sub 2} Brayton cycle is gaining importance for power conversion in the Generation IV fast reactor system because of its high conversion efficiencies. When used in conjunction with a sodium fast reactor, the supercritical CO{sub 2} cycle offers additional safety advantages by eliminating potential sodium-water interactions that may occur in a steam cycle. In power conversion systems for Generation IV fast reactors, supercritical CO{sub 2} temperatures could be in the range of 30°C to 650°C, depending on the specific component in the system. Materials corrosion primarily at high temperatures will be an important issue. Therefore, the corrosion performance limits for materials at various temperatures must be established. The proposed research will have four objectives centered on addressing corrosion issues in a high-temperature supercritical CO{sub 2} environment: Task 1: Evaluation of corrosion performance of candidate alloys in high-purity supercritical CO{sub 2}: The following alloys will be tested: Ferritic-martensitic Steels NF616 and HCM12A, austenitic alloys Incoloy 800H and 347 stainless steel, and two advanced concept alloys, AFA (alumina forming austenitic) steel and MA754. Supercritical CO{sub 2} testing will be performed at 450°C, 550°C, and 650°C at a pressure of 20 MPa, in a test facility that is already in place at the proposing university. High purity CO{sub 2} (99.9998%) will be used for these tests. Task 2: Investigation of the effects of CO, H{sub 2}O, and O{sub 2} impurities in supercritical CO{sub 2} on corrosion: Impurities that will inevitably present in the CO{sub 2} will play a critical role in dictating the extent of corrosion and corrosion mechanisms. These effects must be understood to identify the level of CO{sub 2} chemistry control needed to maintain sufficient levels of purity to manage corrosion. The individual effects of important impurities CO, H{sub 2}O, and O{sub 2} will be investigated by adding them

  12. Steam generator life-management, reliability, maintenance and refurbishment

    International Nuclear Information System (INIS)

    Spekkens, P.

    2012-01-01

    SGC 2012 is a different kind of a conference - it has its own focus, initiatives and objectives and differs from its predecessors. It originated as the Steam Generator and Heat Exchanger Conference in 1990 - a time when premature degradation of steam generators with Alloy 600 tubes was rampant world-wide, and some CANDU steam generators had started to experience significant fouling and corrosion issues. The six previous steam generator conferences were held on a regular cycle, in a very similar format and with a similar theme. We are now in a different era in steam generators. The Alloy 600 tubing has been largely replaced by more robust materials, and the CANDU steam generators have been brought under much more intense and effective life cycle management. Performance of steam generators has improved greatly, and they are no longer considered at risk of limiting the life of the units. Indeed, most Incoloy 800 steam generators in CANDU units are considered to be capable of operating reliably through the 'second life' of the units and are not being replaced during refurbishments. Given this changing environment, the scope of this conference has been expanded from one to three areas: steam generators and heat exchangers as before, but also; controls, valves and pumps, and; reactor components and systems, Programs A, B and C, respectively. The conference is targeting to address the needs and interests of the operating utilities, and to 'focus on what needs attention'. As a means of 'focusing on what needs attention' an 'Issue-Identification and Definition' program was initiated last winter. The Issue-Identification Team operating with COG President Bob Morrison as its Executive Lead, worked to identify issues requiring attention in the three areas of interest. Of the many issues identified by the Team and elaborated on by the Program Developers of this conference, four were recommended for special attention: A. 'Operate Clean - Build Clean - Plant Wide': Despite their

  13. Zinc injection in German PWR plants

    International Nuclear Information System (INIS)

    Streit, K.

    2004-01-01

    Operating experience acquired at PWR NNPs shows that zinc injection at low concentrations of 5 ppb is a very effective source term reduction measure. This method does not lead to any operating restrictions or other negative effects on plant systems and components. The nuclear industry has been very successful in reducing radiation exposures within the past two decades. Annual exposures could be significantly decreased and are now at a level of around 1 man-Sv per plant and year. This great success can mainly be attributed to the general commitment of plant operators to maintaining radiation exposures of workers in the controlled access area as low as reasonably achievable (ALARA principle). The ALARA principle, of course, also implies evaluation of the economic benefit of radiation protection measures. Radiation source term reduction has drawn increasing attention of plant operators in recent years. For the new PWRs cobalt-based alloys in the primary system have successively been eliminated already at the design and construction phase within the last decade. Use of wear-resistant cobalt-free substitute materials in combination with the general use of advanced alloys for the steam generator tubing of PWRs resulted in low values for the two most common sources of plant radiation fields, namely 58 Co and 60 Co. Investigations showed that the beneficial effect of zinc can be related to its high affinity for mixed spinel oxide phases, resulting in the following two basic effects: -Zinc is incorporated preferentially into the oxide layer on primary system surfaces and thus reduces pickup of 58 Co and 60 Co and - Zinc can displace cobalt isotopes from existing oxide layers. In German PWRs with Incoloy 800 steam generator tubing material (Ni-content -32%), the observed reductions correspond to a decrease in dose rates of around 10 to 15% per year and thus follow, as predicted, the half-life time of 60 Co. Overall reductions in high radiation areas are now in the range of

  14. Embalse steam generators - status in 2009

    International Nuclear Information System (INIS)

    Luna, P.; Yetisir, M.; Roy, S.; MacEacheron, R.

    2009-01-01

    The Embalse Nuclear Generating Station (ENGS) is a CANDU 6, a pressurized heavy water plant, with a net capacity of 648 MW. The primary heat transport system at Embalse includes four Steam Generators (SGs) manufactured by Babcock and Wilcox Canada (B and W). These steam generators are vertical recirculating heat exchangers with Incoloy 800 inverted U-tubes and an integral preheater. Embalse SGs performed very well until the late 1990s, when an increase in tube fretting was noticed in the U-bend region. In-service inspection in 2002 and 2004 confirmed that the cause of the tube fretting was flow accelerated corrosion (FAC) damage of scallop bar supports in the U-bend region. The straight leg tube support plates (TSPs) have also been degrading. Degradation was worst at the top support plates, and it was in the form of material loss on the cold leg. The hot leg TSPs were heavily fouled with deposits and flow areas were blocked. Visual inspections and subsequent studies showed that the cause of the TSP degradation was also FAC. The Embalse SGs have carbon steel supports that make them susceptible to FAC. To mitigate the effects of degraded tube support structures, three additional sets of anti-vibration bars were installed in the U-bend regions of all four steam generators in 2004. In 2007, an improved secondary-side chemistry specification was implemented to reduce the FAC rate and the hot leg TSPs was waterlanced. A root cause analysis and condition assessment was performed for the tube supports in 2007. Fitness for Service (FFS) evaluation was completed using the Canadian Industry Guidelines for steam generator tubes. The steam generators were returned to service and the plan has operated without another forced outage to date. The FAC degradation of the carbon steel U-bend tube support systems has had the most significant impact on the plant operation causing a number of forced outages. The discovery of the extent of TSP degradation and difficulties to repair TSPs