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Sample records for alloy-671 inconel

  1. Comparison of Inconel 625 and Inconel 600 in resistance to cavitation erosion and jet impingement erosion

    Energy Technology Data Exchange (ETDEWEB)

    Hu, H.X. [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Science, 62 Wencui Road, Shenyang 110016 (China); Zheng, Y.G., E-mail: ygzheng@imr.ac.c [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Science, 62 Wencui Road, Shenyang 110016 (China); Qin, C.P. [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Science, 62 Wencui Road, Shenyang 110016 (China)

    2010-10-15

    Liquid droplet erosion (LDE), which often occurs in bellows made of nickel-based alloys, threatens the security operation of the nuclear power plant. As the candidate materials of the bellows, Inconel 600 and Inconel 625 were both tested for resistance to cavitation erosion (CE) and jet impingement erosion (JIE) through vibratory cavitation equipment and a jet apparatus for erosion-corrosion. Cumulative mass loss vs. exposure time was used to evaluate the erosion rate of the two alloys. The surface and cross-sectional morphologies before and after the erosion tests were observed by scanning electron microscopy (SEM), the inclusions were analyzed by an energy dispersive spectroscopy (EDS), and the surface roughness was also measured by surface roughness tester to illustrate the evolution of erosion process. The results show that the cumulative mass loss of CE of Inconel 625 is about 1/6 that of Inconel 600 and the CE incubation period of the Inconel 625 is 4 times as long as that of the Inconel 600. The micro-morphology evolution of CE process illustrates that the twinning and hardness of the Inconel 625 plays a significant role in CE. In addition, the cumulative mass loss of JIE of Inconel 625 is about 2/3 that of Inconel 600 at impacting angle of 90{sup o}, and almost equal to that of the Inconel 600 at impacting angle of 30{sup o}. Overall, the resistance to CE and JIE of Inconel 625 is much superior to that of Inconel 600.

  2. High cycle fatigue properties of inconel 690

    International Nuclear Information System (INIS)

    Inconel 690 is presently used as sleeve material and a replacement alloy in degraded steam generators, as well as the material for new steam generators. But Inconel 690 has low thermal conductivity which are 3-8% less than that of Inconel 600 at operating temperature. For the same power output, conduction area must be increased. As a result, more fluid induced vibration can cause a fatigue damage of Inconel 690. High cycle fatigue ruptures occurred in the U-bend regions of North Anna Unit 1 and Mihama Unit 2 steam generators. At this study, the effect of temperature on fatigue crack growth rate in Inconel 690 steam generator tube was investigated at various temperature in air environment. With increasing temperature, fatigue crack growth rate increased and grain size effect decreased. Chromium carbides which have large size and semi-continuous distribution in the grain boundaries decreased fatigue crack growth rate

  3. Microstructure Investigation of Modified Inconel 706 Superalloys

    OpenAIRE

    Kindrachuk, Vitaliy

    2006-01-01

    In dieser Arbeit wird die Nickel-Basis-Superlegierung Inconel 706 untersucht. Die Legierung ist stabil in einem Temperaturbereich bis zu 650°C und findet Anwendung bei der Herstellung von Gas- und Dampfturbinen. Das Ziel ist die Legierung zu optimieren um den Einsatz bei 700°C und eine Lebensdauer im Bereich von 200 000 h zu ermöglichen. Zwei Modifizierungen von Inconel 706 werden betrachtet: Rhenium (Re)-zulegiertes Inconel 706 und die Legierung DT 706 mit geänderter Zusammensetzung. Die Mik...

  4. Development of INCONEL 600 precision tube (1)

    Energy Technology Data Exchange (ETDEWEB)

    Joo, Yeong Han; Jo, Bong Hyeon; Lee, Dong Hee; Kim, Wan Kyo; Jeong, Pyeong Keun; Yoon, Hwang Lo; Chio, Seok Sik [Sammi Steel Co. Ltd., Changwon (Korea, Republic of)

    1994-07-01

    Steam generator, being connected with nuclear fuel reactor is one of the most important part of nuclear power plant and consists of a large number of INCONEL 600 tubes. Approximately 160 tons of tubes are needed for a single nuclear power plant. All of INCONEL 600 steam generator tubes for domestic nuclear power plants have been imported. The aim of this research is to develop INCONEL 600 precision tubes for steam generator of nuclear power plant. If this research is conducted successfully, we can produce nuclear fuel tubes, Ni-alloy precision tubes and stainless steel precision tubes for many purposes and technology of INCONEL 600 steam generator tubes are similar to those of other tubes above mentioned. In the current study, development of preliminary manufacturing process of INCONEL 600 precision tubes for steam generator and investigation of material`s metallurgical characteristics were conducted. The main scope of this research is as follows. First, the preliminary manufacturing process design was conducted after investigations of foreign manufacturing processes and technical reports. Second, the results of investigations of material`s metallurgical characteristics through the manufacturing process were applied to the production technology of tentative INCONEL 600 precision tubes for sample. Third, preliminary process routes were established and samples of INCONEL 600 precision tube were produced by this process. As the results of this research, 14 pieces of INCONEL 600 precision tubes were produced by preliminary manufacturing process and the material`s metallurgical characteristics were investigated through the processes. But the SCC test could not be conducted due to the absence of equipment. In order to apply the results of SCC test to the manufacturing process, we need a SCC tester which can simulate SCC characteristics under high temperature and high pressurized circulating water. 95 refs., 55 figs., 20 tabs.

  5. Total hemispherical emissivity of Inconel 718

    International Nuclear Information System (INIS)

    Highlights: • We have measured the total hemispherical emissivity for Inconel 718 from about 600–1250 K. • Oxidation in air at 1073 K resulted in an increase in emissivity. • Sandblasting of Inconel 718 was also observed to increase the emissivity. • Coating of graphite powder onto the ‘as-received’ Inconel 718 showed no increase in the emissivity. • Coating of graphite powder onto the 220 grit sandblasted Inconel 718 did show an increase in emissivity. - Abstract: Total hemispherical emissivity for Inconel 718 was measured in anticipation of its application in Very High Temperature Gas Reactors (VHTRs). A majority of current emissivity data for Inconel 718 is in the form of spectral measurements. The data presented here were obtained with an experimental apparatus based on the standard ASTM C835-06 for total hemispherical emittance. Measurements of Inconel 718 were made for four different surface types including: (i) ‘as-received’ from the manufacturer, (ii) oxidized in air and humidified helium, (iii) sandblasted with aluminum oxide powder, and (iv) with a thin coating of nuclear grade graphite powder (grade NGB-18). The emissivity for the ‘as-received’ sample ranged from 0.21 to 0.28 in the temperature interval from 760 K to 1275 K. Oxidation in air at 1073 K resulted in an increase in emissivity into the range from 0.2 at 650 K to 0.52 at 1200 K. There was no dependence on the oxidation times studied here. Oxidation with humidified helium at 1073 K produced less of an increase in emissivity than the oxidation in air but there was an increase up to the range from 0.2 at 600 K to 0.35 at 1200 K. Sandblasting of Inconel 718 was also observed to increase the emissivity up to the range from 0.43 at 780 K to 0.53 at 1270 K when 60 grit sized powder was used and up to the range from 0.45 at 683 K to 0.57 at 1267 K when 120 and 220 grit sized powders were used. Coating of graphite powder onto the ‘as-received’ Inconel 718 showed no increase

  6. Total hemispherical emissivity of Inconel 718

    Energy Technology Data Exchange (ETDEWEB)

    Keller, Benjamin P.; Nelson, Shawn E.; Walton, Kyle L.; Ghosh, Tushar K.; Tompson, Robert V.; Loyalka, Sudarshan K., E-mail: LoyalkaS@missouri.edu

    2015-06-15

    Highlights: • We have measured the total hemispherical emissivity for Inconel 718 from about 600–1250 K. • Oxidation in air at 1073 K resulted in an increase in emissivity. • Sandblasting of Inconel 718 was also observed to increase the emissivity. • Coating of graphite powder onto the ‘as-received’ Inconel 718 showed no increase in the emissivity. • Coating of graphite powder onto the 220 grit sandblasted Inconel 718 did show an increase in emissivity. - Abstract: Total hemispherical emissivity for Inconel 718 was measured in anticipation of its application in Very High Temperature Gas Reactors (VHTRs). A majority of current emissivity data for Inconel 718 is in the form of spectral measurements. The data presented here were obtained with an experimental apparatus based on the standard ASTM C835-06 for total hemispherical emittance. Measurements of Inconel 718 were made for four different surface types including: (i) ‘as-received’ from the manufacturer, (ii) oxidized in air and humidified helium, (iii) sandblasted with aluminum oxide powder, and (iv) with a thin coating of nuclear grade graphite powder (grade NGB-18). The emissivity for the ‘as-received’ sample ranged from 0.21 to 0.28 in the temperature interval from 760 K to 1275 K. Oxidation in air at 1073 K resulted in an increase in emissivity into the range from 0.2 at 650 K to 0.52 at 1200 K. There was no dependence on the oxidation times studied here. Oxidation with humidified helium at 1073 K produced less of an increase in emissivity than the oxidation in air but there was an increase up to the range from 0.2 at 600 K to 0.35 at 1200 K. Sandblasting of Inconel 718 was also observed to increase the emissivity up to the range from 0.43 at 780 K to 0.53 at 1270 K when 60 grit sized powder was used and up to the range from 0.45 at 683 K to 0.57 at 1267 K when 120 and 220 grit sized powders were used. Coating of graphite powder onto the ‘as-received’ Inconel 718 showed no increase

  7. Bending of pipes with inconel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Nachpitz, Leonardo; Menezes, Carlos Eduardo B.; Vieira, Carlos R. Tavares [Primus Processamento de Tubos S.A. (PROTUBO), Macae, RJ (Brazil)

    2009-07-01

    The high-frequency induction bending process, using API pipes coated with Inconel 625 reconciled to a mechanical transformation for a higher degree of resistance, was developed through a careful specification and control of the manufacturing parameters and inherent heat treatments. The effects of this technology were investigated by a qualification process consisting of a sequence of tests and acceptance criteria typically required by the offshore industry, and through the obtained results was proved the effectiveness of this entire manufacturing process, without causing interference in the properties and the quality of the inconel cladding, adding a gain of resistance to the base material, guaranteed by the requirements of the API 5L Standard. (author)

  8. Economical Inconel 718%经济型Inconel 718合金

    Institute of Scientific and Technical Information of China (English)

    狄志高; 黄漫

    2012-01-01

    为了降低Inconel 718合金的生产成本,设计了常规方案和经济方案两种试验方案:常规方案用纯金属冶炼718合金,经济方案用铌铁合金替代金属铌、用铬铁合金替代金属铬冶炼718合金.运用两种方案在真空感应炉内分别冶炼了一炉718合金并浇铸成锭,将两支铸锭按照相同的工艺参数进行扩散退火、轧制成材及热处理,随后取样进行力学性能及金相组织分析.试验结果表明,用两种方案冶炼的718合金均能满足国内优质Inconel718合金的技术标准,且用铌铁合金替代金属铌、用铬铁合金替代金属铬冶炼的Inconel 718合金可降低18%的原料成本.%In order to decrease the production costs of Inconel 718 alloy, two kinds of test programs were designed including conventional program and economical program. The conventional program was designed to smelt Inconel 718 alloy with elemental metal. The economical program was designed to smelt Inconel 718 alloy with Nb-Fe and Cr-Fe instead of metal Nb and Cr. Two heats of 718 alloy were smelted separately by two kinds of test programs in vacuum induction furnace, molten alloy were casted to two ingots. Under the same processing parameter, two ingots were carried out diffusion annealing, roll forming and heat treatment. Specimens were taken to analyze the mechanical properties and metallurgical structure. The testing results show Inconel 718 alloy by both kinds of test programs can reach domestic technical standard of superior alloy. Compared with conventional program, economical program of using Nb-Fe and Cr-Fe instead of metal Nb and Cr can decrease 18% costs of the raw material.

  9. Corrosion Performance of Inconel 625 in High Sulphate Content

    Science.gov (United States)

    Ismail, Azzura

    2016-05-01

    Inconel 625 (UNS N06625) is a type of nickel-chromium-molybdenum alloy with excellent corrosion resistance in a wide range of corrosive media, being especially resistant to pitting and crevice corrosion. However, in aggressive environment, Inconel 625 will suffer corrosion attack like other metals. This research compared the corrosion performance of Inconel 625 when exposed to higher sulphate content compared to real seawater. The results reveal that Inconel 625 is excellent in resist the corrosion attack in seawater. However, at increasing temperature, the corrosion resistance of this metal decrease. The performance is same in seawater with high sulphate content at increasing temperature. It can be concluded that sulphate promote perforation on Inconel 625 and become aggressive agents that accelerate the corrosion attack.

  10. Bending of pipes with inconel cladding; Curvamento de tubos revestidos com inconel

    Energy Technology Data Exchange (ETDEWEB)

    Nachpitz, Leonardo; Menezes, Carlos Eduardo B.; Vieira, Carlos R. Tavares [PROTUBO, Macae, RJ (Brazil)

    2008-07-01

    The pipes used in offshore equipment, such as wet Christmas trees, sub sea manifolds and rigid platform risers, as well as some pipes for refineries and ships, must have mechanical resistance to high pressure and also be resistant to corrosion from acids. Some special materials, such as stainless steel, duplex and super duplex steel are used to resolve this problem, but the cost is very high. Besides the problem of cost, these materials have other drawbacks, such as the difficulty of welding them, a technology mastered in few countries. As a better alternative, the use has been increasing of carbon steel and API pipes coated internally with inconel by welding deposition. This groundbreaking technology, of proven efficiency, has a far superior cost-benefit relation. Carbon steel and API pipes, besides having better mechanical resistance to high pressure and corrosion resistance, can be fabricated with technology mastered worldwide. Nickel alloys, such as inconel, are highly resistant to corrosion and temperature, and in these aspects are better than stainless steels. The pipes for transportation equipment and for refining hydrocarbons, as mentioned above, require various turns and special geometries, which generally are solved by the use of bends and spools made by high-frequency induction. This technology, already well established for various carbon and stainless steels, was developed to work with pipes coated internally with inconel (inconel cladding). Therefore, our work describes the process of fabricating bends from API steel pipes with inconel cladding, demonstrating the efficacy of this technology along with its quality gains and cost reduction. (author)

  11. Hot tensile tests of Inconel 718

    Science.gov (United States)

    1980-01-01

    The physical metallurgy of near-solidus integranular cracking in Inconel 718 welds was investigated. The data, although inconclusive, suggest at least two mechanisms which might explain intergranular cracking (microfissuring) in the heat-affected zone of several high temperature alloys. One theory is based on the separation of intergranular liquid while the other involves mechanical failure of solid ligaments surrounded by intergranular liquid. Both mechanisms concentrate strain in the grain boundaries resulting in low strain (1%) intergranular brittleness. The mechanisms reported might also pertain to the physical metallurgy of casting, powder metallurgy sintering and hot isostatic pressing.

  12. Thermo-Physical Properties of Selected Inconel

    Directory of Open Access Journals (Sweden)

    Krajewski P.K.

    2014-10-01

    Full Text Available The paper brings results of examinations of main thermo-physical properties of selected Inconel alloys, i.e. their heat diffusivity, thermal conductivity and heat capacity, measured in wide temperature range of 20 – 900 oC. Themathematical relationships of the above properties vs. temperature were obtained for the IN 100 and IN 713C alloys. These data can be used when modelling the IN alloys solidification processes aimed at obtaining required structure and properties as well as when designing optimal work temperature parameters.

  13. Cold Spray Forming of Inconel 718

    Science.gov (United States)

    Wong, W.; Irissou, E.; Vo, P.; Sone, M.; Bernier, F.; Legoux, J.-G.; Fukanuma, H.; Yue, S.

    2013-03-01

    Inconel 718 was cold spray formed to a 6-mm thickness on an 8-cm diameter aluminum alloy tube using Sulzer Amdry 1718 powder and the Plasma Giken PCS-1000 cold spray system. The effects of spray particle velocity and post-spray heat treatment were studied. Post-spray annealing was performed from 950 to 1250 °C for 1-2 h. The resulting microstructures as well as the corresponding mechanical properties were characterized. As-sprayed coatings exhibited very low ductility. The tensile strength and ductility of the heat-treated coatings were improved to varying levels depending on the heat-treatment and spray conditions. For coatings sprayed at higher particle velocity and heat treated at 1250 °C for 1 h, an elongation of 24% was obtained. SEM micrographs showed a higher fraction of interparticle metallurgical bonds due to some sintering effect. Corresponding fracture surfaces also revealed a higher fraction of dimple features, typically associated with ductile fracture, in the annealed coatings. The results demonstrate that cold spray forming of Inconel 718 is feasible, and with appropriate heat treatment, metallurgical bonding can be increased. The ductility of the spray-formed samples was comparable to that of the bulk material.

  14. Supersolidus Liquid Phase Sintering Modeling of Inconel 718 Superalloy

    Science.gov (United States)

    Levasseur, David; Brochu, Mathieu

    2016-02-01

    Powder metallurgy of Inconel 718 superalloy is advantageous as a near-net shape process for complex parts to reduce the buy-to-fly ratio and machining cost. However, sintering Inconel 718 requires the assistance of supersolidus liquid formation to achieve near full density and involves the risk of distortion at high temperatures. The present work is focused on modeling the onset of sintering and distortion as a function of temperature, grain size, and part geometry for Inconel 718. Using experimental sintering results and data available in the literature, the supersolidus liquid phase sintering of Inconel 718 was modeled. The model was used to define a processing window where part distortion would be avoided.

  15. Manifestations of DSA in austenitic stainless steels and inconel alloys

    International Nuclear Information System (INIS)

    The aim of the investigation was to examine and compare different types of DSA (Dynamic Strain Aging) manifestations in AISI 316 austenitic stainless steel (SS) and Inconel 600 and Inconel 690 alloys by means of slow strain rate tensile testing, mechanical loss spectrometry (internal friction) and transmission electron microscopy (TEM). Another aim was to determine differences in the resulting dislocation structures and internal friction response of materials showing and not showing DSA behaviour

  16. Circular Vibration Planing of Inconel 718

    Science.gov (United States)

    Hettiarachchi, Nandita Kalyanakumara; Moriwaki, Toshimichi; Shibasaka, Toshiro; Nakamoto, Keiichi

    Circular vibration milling (CVM) is achieved by vibrating a milling cutter about the machine tool spindle axis in a circular path, in addition to its rotary motion. CVM has been proven capable of producing better surface finishes on difficult to cut materials. However, the CVM process is far slower than conventional milling process. In circular vibration planing (CVP) process, the cutting tool is clamped without rotation and fed at a speed comparable to the feed speed of conventional milling. By superimposing circular vibration motion, necessary cutting speed could be achieved keeping the feed speed at realistic values. Inconel 718 was machined by CVP and conventional milling at a similar feed rate. It was observed that CVP could reduce tool wear and hence produce better surface finishes than conventional milling. A geometric simulation showed a major difference between uncut chip shapes of the two processes. The difference of uncut chip shapes suggests that in CVP process, less rubbing occurs between tool flank face and work before the tool penetrates in to the work to form a chip. The reduced rubbing of the flank face is proposed as the reson for reduced tool wear in CVP when compared with conventional milling.

  17. Influence of Artificial Aging on Microstructure and Mechanical Properties of Dissimilar Welds between 310 Stainless Steel and INCONEL 657

    Science.gov (United States)

    Naffakh, H.; Shamanian, M.; Ashrafizadeh, F.

    2008-10-01

    This investigation is carried out to characterize welding of AISI 310 austenitic stainless steel (SS) to INCONEL 657 nickel-chromium superalloy. The welds were produced using four types of filler materials: the nickel-based corresponding to INCONEL 82, INCONEL A, INCONEL 617, and 310 austenitic SS. This article describes the effects of aging treatment on the joints. A comparative evaluation based on microstructural features and estimation of mechanical properties was performed. INCONEL A and INCONEL 82 exhibited the highest thermal stability and mechanical properties, while INCONEL 617 and 310 SS filler materials showed weak mechanical properties and thermal stability. It is therefore concluded that for the joints between INCONEL 657 and 310 SS, INCONEL A and INCONEL 82 filler materials offer the best compromises.

  18. Precipitation Study in Inconel 625 Alloy by Positron Annihilation Spectroscopy

    Institute of Scientific and Technical Information of China (English)

    M.Ahmad; W. Ahmad; M.A.Shaikh; Mahmud Ahmad; M.U. Rajput

    2003-01-01

    Precipitation in Inconel 625 alloy has been studied by positron annihilation spectroscopy and electron microscopy. The observeddependence of annihilation characteristics on aging time is attributed to the change of the positron state due to the increaseand decrease of the density and size of the γ″ precipitates. Hardness measurements and lifetime measurements are in goodagreement.

  19. Microstructure and oxidation behaviour of aluminized coating of inconel 625

    International Nuclear Information System (INIS)

    Microstructural and oxidation characteristics of aluminized coated Inconel 625 have been examined using scanning electron microscopy (SEM) and fine-probe spot and linescan EDS microanalysis techniques. The formation of slowly growing adherent metallic coatings is essential for protection against the severe environments. Aluminising of the superalloy samples was carried out by pack cementation process at 900 deg. C. in an argon atmosphere. The samples were subsequently oxidized in air at various temperatures to examine performance of the pack aluminized coated alloy. The microstructural changes that occurred in the aluminized layer at various exposure temperature and time were examined to study the oxidation behavior and formation of different phases in the aluminized coating deposited on Inconel 625. (author)

  20. Tritium Permeability of Incoloy 800H and Inconel 617

    Energy Technology Data Exchange (ETDEWEB)

    Philip Winston; Pattrick Calderoni; Paul Humrickhouse

    2012-07-01

    Design of the Next Generation Nuclear Plant (NGNP) reactor and its high-temperature components requires information regarding the permeation of fission generated tritium and hydrogen product through candidate heat exchanger alloys. Release of fission-generated tritium to the environment and the potential contamination of the helium coolant by permeation of product hydrogen into the coolant system represent safety basis and product contamination issues. Of the three potential candidates for high-temperature components of the NGNP reactor design, only permeability for Incoloy 800H has been well documented. Hydrogen permeability data have been published for Inconel 617, but only in two literature reports and for partial pressures of hydrogen greater than one atmosphere, far higher than anticipated in the NGNP reactor. To support engineering design of the NGNP reactor components, the tritium permeability of Inconel 617 and Incoloy 800H was determined using a measurement system designed and fabricated at Idaho National Laboratory. The tritium permeability of Incoloy 800H and Inconel 617, was measured in the temperature range 650 to 950°C and at primary concentrations of 1.5 to 6 parts per million volume tritium in helium. (partial pressures of 10-6 atm)—three orders of magnitude lower partial pressures than used in the hydrogen permeation testing. The measured tritium permeability of Incoloy 800H and Inconel 617 deviated substantially from the values measured for hydrogen. This may be due to instrument offset, system absorption, presence of competing quantities of hydrogen, surface oxides, or other phenomena. Due to the challenge of determining the chemical composition of a mixture with such a low hydrogen isotope concentration, no categorical explanation of this offset has been developed.

  1. Creep-rupture tests of internally pressurized Inconel 702 tubes

    Science.gov (United States)

    Gumto, K. H.

    1973-01-01

    Seamless Inconel 702 tubes with 0.375-in. outside diameter and 0.025-in. wall thickness were tested to failure at temperatures from 1390 to 1575 F and internal helium pressures from 700 to 1800 psi. Lifetimes ranged from 29 to 1561 hr. The creep-rupture strength of the tubes was about 70 percent lower than that of sheet specimens. Larson-Miller correlations and photomicrographs of some specimens are presented.

  2. Tritium Permeability of Incoloy 800H and Inconel 617

    Energy Technology Data Exchange (ETDEWEB)

    Philip Winston; Pattrick Calderoni; Paul Humrickhouse

    2011-09-01

    Design of the Next Generation Nuclear Plant (NGNP) reactor and its high-temperature components requires information regarding the permeation of fission generated tritium and hydrogen product through candidate heat exchanger alloys. Release of fission-generated tritium to the environment and the potential contamination of the helium coolant by permeation of product hydrogen into the coolant system represent safety basis and product contamination issues. Of the three potential candidates for high-temperature components of the NGNP reactor design, only permeability for Incoloy 800H has been well documented. Hydrogen permeability data have been published for Inconel 617, but only in two literature reports and for partial pressures of hydrogen greater than one atmosphere, far higher than anticipated in the NGNP reactor. To support engineering design of the NGNP reactor components, the tritium permeability of Inconel 617 and Incoloy 800H was determined using a measurement system designed and fabricated at Idaho National Laboratory. The tritium permeability of Incoloy 800H and Inconel 617, was measured in the temperature range 650 to 950 C and at primary concentrations of 1.5 to 6 parts per million volume tritium in helium. (partial pressures of 10-6 atm) - three orders of magnitude lower partial pressures than used in the hydrogen permeation testing. The measured tritium permeability of Incoloy 800H and Inconel 617 deviated substantially from the values measured for hydrogen. This may be due to instrument offset, system absorption, presence of competing quantities of hydrogen, surface oxides, or other phenomena. Due to the challenge of determining the chemical composition of a mixture with such a low hydrogen isotope concentration, no categorical explanation of this offset has been developed.

  3. Solidification paths in modified Inconel 625 weld overlay material

    DEFF Research Database (Denmark)

    Chandrasekaran, Karthik; Tiedje, Niels Skat; Hald, John

    2009-01-01

    Inconel 625 is commonly used for overlay welding to protect the base metal against high temperature corrosion. The efficiency of corrosion protection depends on effective mixing of the overlay weld with the base metal and the subsequent segregation of alloy elements during solidification. Metallo......Inconel 625 is commonly used for overlay welding to protect the base metal against high temperature corrosion. The efficiency of corrosion protection depends on effective mixing of the overlay weld with the base metal and the subsequent segregation of alloy elements during solidification....... Metallographic analysis of solidified samples of Inconel 625 with addition of selected elements is compared with thermodynamic modelling of segregation during solidification. The influence of changes in the melt chemistry on the formation of intermetallic phases during solidification is shown. In particular......, focus is put on how the composition of the dendrite core is affected by modifications to the alloy. It has previously been shown that when the overlay material corrodes, the corrosion take place in the dendrite core. Therefore, the discussion will be directed towards explaining the extent to which...

  4. Mechanical properties and microstructure evaluation of powder bed fused inconel 625 nickel alloy

    Energy Technology Data Exchange (ETDEWEB)

    Brand, Michael J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2016-04-19

    The objectives of this report were to optimize and fabricate full density Inconel 625 samples using direct metal laser fusion, an additive manufacturing process; and to compare and evaluate precipitation and solid solution strengthening of Inconel 625 produced by PBF to conventional processed material.

  5. On Electro Discharge Machining of Inconel 718 with Hollow Tool

    Science.gov (United States)

    Rajesha, S.; Sharma, A. K.; Kumar, Pradeep

    2012-06-01

    Inconel 718 is a nickel-based alloy designed for high yield, tensile, and creep-rupture properties. This alloy has been widely used in jet engines and high-speed airframe parts in aeronautic application. In this study, electric discharge machining (EDM) process was used for machining commercially available Inconel 718. A copper electrode with 99.9% purity having tubular cross section was employed to machine holes of 20 mm height and 12 mm diameter on Inconel 718 workpieces. Experiments were planned using response surface methodology (RSM). Effects of five major process parameters—pulse current, duty factor, sensitivity control, gap control, and flushing pressure on the process responses—material removal rate (MRR) and surface roughness (SR) have been discussed. Mathematical models for MRR and SR have been developed using analysis of variance. Influences of process parameters on tool wear and tool geometry have been presented with the help of scanning electron microscope (SEM) micrographs. Analysis shows significant interaction effect of pulse current and duty factor on MRR yielding a wide range from 14.4 to 22.6 mm3/min, while pulse current remains the most contributing factor with approximate changes in the MRR and SR of 48 and 37%, respectively, corresponding to the extreme values considered. Interactions of duty factor and flushing pressure yield a minimum surface roughness of 6.2 μm. The thickness of the sputtered layer and the crack length were found to be functions of pulse current. The hollow tool gets worn out on both the outer and the inner edges owing to spark erosion as well as abrasion due to flow of debris.

  6. Characterization of Strain-Induced Precipitation in Inconel 718 Superalloy

    Science.gov (United States)

    Calvo, Jessica; Penalva, Mariluz; Cabrera, José María

    2016-08-01

    Inconel 718 presents excellent mechanical properties at high temperatures, as well as good corrosion resistance and weldability. These properties, oriented to satisfy the design requirements of gas turbine components, depend on microstructural features such as grain size and precipitation. In this work, precipitation-temperature-time diagrams have been derived based on a stress relaxation technique and the characterization of precipitates by scanning electron microscopy. By using this methodology, the effect of strain accumulation during processing on the precipitation kinetics can be determined. The results show that the characteristics of precipitation are significantly modified when plastic deformation is applied, and the kinetics are slightly affected by the amount of total plastic deformation.

  7. Characterization of Strain-Induced Precipitation in Inconel 718 Superalloy

    Science.gov (United States)

    Calvo, Jessica; Penalva, Mariluz; Cabrera, José María

    2016-06-01

    Inconel 718 presents excellent mechanical properties at high temperatures, as well as good corrosion resistance and weldability. These properties, oriented to satisfy the design requirements of gas turbine components, depend on microstructural features such as grain size and precipitation. In this work, precipitation-temperature-time diagrams have been derived based on a stress relaxation technique and the characterization of precipitates by scanning electron microscopy. By using this methodology, the effect of strain accumulation during processing on the precipitation kinetics can be determined. The results show that the characteristics of precipitation are significantly modified when plastic deformation is applied, and the kinetics are slightly affected by the amount of total plastic deformation.

  8. Material properties of a dissimilar metal weld Inconel 600/ Inconel 82 weld filler/ Carbon Steel (Gr.106 B)

    International Nuclear Information System (INIS)

    Inconel 600 pipes welded to Carbon-Steel are used in CANDU nuclear reactors. Fracture of these welded pipes has important consequences in term of safety, and therefore their mechanical properties need to be better understood. In this study, the weld region was analyzed at various length-scales using optical microscopy, micro hardness testing, small and large scale tensile testing, and Digital Image Correlation (DIC). Micro-hardness profiles showed variations across the weld and through thickness and were justified in terms of residual stresses. Local stress-strain curves were built using DIC and showed good agreement with stress-strain curves obtained from miniature tensile samples. (author)

  9. Surface Integrity of Inconel 718 by Ball Burnishing

    Science.gov (United States)

    Sequera, A.; Fu, C. H.; Guo, Y. B.; Wei, X. T.

    2014-09-01

    Inconel 718 has wide applications in manufacturing mechanical components such as turbine blades, turbocharger rotors, and nuclear reactors. Since these components are subject to harsh environments such as high temperature, pressure, and corrosion, it is critical to improve the functionality to prevent catastrophic failure due to fatigue or corrosion. Ball burnishing as a low plastic deformation process is a promising technique to enhance surface integrity for increasing component fatigue and corrosion resistance in service. This study focuses on the experimental study on surface integrity of burnished Inconel 718. The effects of burnishing ball size and pressure on surface integrity factors such as surface topography, roughness, and hardness are investigated. The burnished surfaces are smoother than the as-machined ones. Surface hardness after burnishing is higher than the as-machined surfaces, but become stable over a certain burnishing pressure. There exists an optimal process space of ball sized and burnishing pressure for surface finish. In addition, surface hardness after burnishing is higher than the as-machined surfaces, which is confirmed by statistical analysis.

  10. A comparison of the solidification behavior of Incoloy 909 and Inconel 718

    Energy Technology Data Exchange (ETDEWEB)

    Cieslak, M.J.; Knorovsky, G.A. (Process Metallurgy Div., Sandia National Lab., Albuquerque, NM (US)); Headley, T.J. (Electron Optics Div., Sandia National Lab., Albuquerque, NM (US)); Romig, A.D. (Physical Metallurgy Div., Sandia National Lab., Albuquerque, NM (US)); Kollie, T. (Oak Ridge National Lab., TN (USA))

    1990-02-01

    The solidification behavior of two commercial aerospace superalloys, Incoloy 909 and Inconel 718, has been examined. Differential thermal analysis (DTA) revealed that Incoloy 909 terminates solidification with the formation of a single minor constituent at {approx} 1198{degrees}C. Inconel 718 terminates solidification with the formation of two minor constituents at {approx} 1257{degrees}C and {approx} 1185{degrees}C, respectively. Metallography confirmed that a single minor constituent was present in Incoloy 909 while two minor constituents were present in Inconel 718. Samples were also examined by electron probe microanalysis to reveal the patterns of elemental segregation.

  11. Interfacial Microstructure of Diffusion Bonded Inconel 738 and Ferritic Stainless Steel Couple

    Institute of Scientific and Technical Information of China (English)

    Bulent Kurt; Mustafa Ulutan

    2009-01-01

    In this study, Inconel 738 alloy was diffusion bonded to a ferritic stainless steel. The effect of bonding temperature on the microstructural development across the joint region was investigated. Following the diffusion bonding, conventional characterization techniques such as scanning electron microscopy (SEM), energy dispersive X-ray (EDX) and microhardness were used to examine the interfacial microstructure. It was seen that bonding temperature was effective on the diffusion of Ni from Inconel 738 to ferritic stainless steel that affected the microstructure of the interface. Austenite phase was formed at the interface as a result of Ni diffusion from the Inconel 738 to the interface.

  12. The effect of laser pulse tailored welding of Inconel 718

    Science.gov (United States)

    Mccay, T. Dwayne; Mccay, Mary Helen; Sharp, C. Michael; Womack, Michael G.

    1990-01-01

    Pulse tailored laser welding has been applied to wrought, wrought grain grown, and cast Inconel 718 using a CO2 laser. Prior to welding, the material was characterized metallographically and the solid state transformation regions were identified using Differential Scanning Calorimetry and high temperature x-ray diffraction. Bead on plate welds (restrained and unrestrained) were then produced using a matrix of pulse duty cycles and pulsed average power. Subsequent characterization included heat affected zone width, penetration and underbead width, the presence of cracks, microfissures and porosity, fusion zone curvature, and precipitation and liquated region width. Pedigree welding on three selected processing conditions was shown by microstructural and dye penetrant analysis to produce no microfissures, a result which strongly indicates the viability of pulse tailored welding for microfissure free IN 718.

  13. Thermal fatigue behavior of cast superalloy Inconel 713LC

    Energy Technology Data Exchange (ETDEWEB)

    Mansuri, Mohammadreza; Hadavi, Seyed Mohammadmehdi; Zangeneh-Madar, Karim; Abaszade, Hasan; Zare, Esmail; Hejazi, Seyed Amir [MA University, Tehran (Iran, Islamic Republic of). Dept. of Materials Engineering

    2014-11-15

    The thermal fatigue behavior of superalloy Inconel 713LC was investigated at peak temperatures of 900, 1 000 and 1 100 C. Thermal fatigue tests were performed on self-constraint single-edge V-type notch specimens. The effect of the maximum temperature, T{sub max} in the thermal cycles on the crack characteristics was studied. Under identical test conditions a comparable crack propagation rate was observed for all three peak temperatures. The results showed that cycle numbers for crack initiation decreased while crack propagation rate increased with the increase in peak temperature. Therefore, it was concluded that in the current experimental conditions, thermal fatigue resistance reduced dramatically with the rise of upper temperature. Through optical microscopy and scanning electron microscopy observation, it was found that the primary cracks generally propagated along a preferential direction. Microstructure changes after thermal fatigue are also discussed on the basis of scanning electron microscopy observation.

  14. Residual stresses in an Inconel-718-clad tungsten tube processed by hot iso-static pressing

    Energy Technology Data Exchange (ETDEWEB)

    Parker, R.B.; Brown, D.W.; Rangaswamy, P. [Los Alamos National Lab., NM (United States)

    2000-07-01

    We have completed a comparative X-ray diffraction (XRD) and finite element analysis (FEA) study of Inconel 718 clad tungsten tubes, of relevance to the accelerator production of tritium (APT) program at the Los Alamos National Laboratory (LANL). Because the Inconel cladding must be in intimate contact with the tungsten at operating temperatures, the materials are diffusion bonded by hot iso-static pressing (HIP) at 1080 C. However, the difference in thermal expansion coefficients of Inconel 718 and tungsten produce large residual stresses upon cooling. The classical XRD (d vs. sin{sup 2}{psi}) technique was used to determine the stresses in the outer layer of inconel 718. These results are used to benchmark finite element analysis (FEA) calculations, and a direct comparison is made in this paper. (orig.)

  15. A Review of Optimization of Surface Roughness of Inconel 718 in End Milling using Taguchi Method

    Directory of Open Access Journals (Sweden)

    Vishal Kumar Mall

    2014-12-01

    Full Text Available Nickel based super alloy, Inconel 718 is a very hard material (46 HRC. Because of its hardness, work hardening and low thermal conductivity, its machining is very difficult. End milling is an effective method for machining, drilling, slotting, and making key ways of Inconel 718. Tensile residual stress takes place during machining of Inconel 718. It is a critical problem, which is minimized to obtain better quality. Residual stress becomes more in the presence of rough machined surface. In this paper we optimize the surface roughness of Inconel 718 in end milling under dry condition. The surface roughness is optimized using four parameter nose radius, depth of cut, feed rate and cutting speed by using a cemented carbide tool. L27 orthogonal array of Taguchi method uses to analyse the result. 27 experimental runs based on L27 orthogonal array of Taguchi method.

  16. Mechanical properties of hot deformed Inconel 718 and X750

    Directory of Open Access Journals (Sweden)

    A. Nowotnik

    2012-02-01

    Full Text Available Purpose: Variations of a flow stress vs. true strain illustrate behavior of material during plastic deformation. Stress-strain relationship is generally evaluated by a torsion, compression and tensile tests.Design/methodology/approach: Compression tests were carried out on precipitations hardenable nickel based superalloys of Inconel 718 and X750 at constant true strain rates of 10-4, 4x10-4s-1 within temperature through which precipitation hardening phases process occurred (720-1150°C using thermomechanical simulator Gleeble and dilatometer Baehr 850D/L equipped with compression unit. True stress-true strain curves analysis of hot deformed alloys were described.Findings: On the basis of received flow stress values activation energy of a high-temperature deformation process was estimated. Mathematical dependences (σpl -T i σpl - ε and compression data were used to determine material’s constants. These constants allow to derive a formula that describes the relationship between strain rate (ε, deformation temperature (T and flow stress σpl.Research limitations/implications: Study the flow stress will be continued on the samples after the aging process.Practical implications: The results of high-temperature deformation of the examined Inconel alloys may possibly find some practical use in the workshop practice to predict a flow stress values, but only within particular temperature and strain rate ranges. The results of the study can be used in the aerospace industry to produce blades for jet engines.Originality/value: The results of the study can be used in the aerospace industry to produce blades for jet engines.

  17. Microstructure and properties of laser-borided Inconel 600-alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kulka, M., E-mail: michal.kulka@put.poznan.pl; Dziarski, P.; Makuch, N.; Piasecki, A.; Miklaszewski, A.

    2013-11-01

    Nickel-based superalloys are used extensively for a variety of industrial applications involving high temperatures and aggressive environments. However, under conditions of appreciable mechanical wear (adhesive or abrasive), these materials have to be distinguished by suitable wear protection. The diffusion boronizing is the thermo-chemical treatment, which improves the tribological properties of nickel and its alloys. Nevertheless, the long duration of this process is necessary in order to obtain the layers of the thickness up to about 100 μm. Instead of the diffusion process, in this study the laser boriding is used for producing boride layer on Inconel 600-alloy. During the laser alloying, the external cylindrical surface of base material is coated by paste, including amorphous boron. Then the surface is re-melted by a laser beam. The high overlapping of multiple laser tracks (86%) causes the formation of uniform laser-alloyed layer in respect of the thickness. Laser re-melted zone, heat-affected zone and the substrate characterize the microstructure. In the re-melted zone, the three areas are observed: compact borides zone consisting of nickel, chromium and iron borides (close to the surface), zone of increased percentage of Ni–Cr–Fe-matrix (appearing in the greater distance from the surface) and zone of dominant Ni–Cr–Fe-matrix percentage (at the end of the layer). The hardness obtained is comparable to that-obtained in case of diffusion boriding. Simultaneously, the laser-borided layers are significantly thicker (about 346 or 467 μm depending on the laser power used). The significant increase in their abrasive wear resistance is observed. The wear intensity factors, as well as the relative mass loss of the laser-borided samples, are ten times smaller in comparison with untreated Inconel 600-alloy.

  18. Effects of Internal and External Hydrogen on Inconel 718

    Science.gov (United States)

    Walter, R. J.; Frandsen, J. D.

    1999-01-01

    Internal hydrogen embrittlement (IHE) and hydrogen environment embrittlement (HEE) tensile and bend crack growth tests were performed on Inconel 718. For the IHE tests, the specimens were precharged to approximately 90 ppm hydrogen by exposure to 34.5 MPa H2 at 650 C. The HEE tests were performed in 34.5 MPa H2. Parameters evaluated were test temperature, strain rate for smooth and notch specimen geometries. The strain rate effect was very significant at ambient temperature for both IHE and HEE and decreased with increasing temperatures. For IHE, the strain rate effect was neglible at 260'C, and for HEE the strain rate effect was neglible at 400 C. At low temperatures, IHE was more severe than HEE, and at high temperatures HEE was more severe than IHE with a cross over temperature about 350 C. At 350 C, the equilibrium hydrogen concentration in Inconel 718 is about 50% lower than the hydrogen content of the precharged IHE specimens. Dislocation hydrogen sweeping of surface absorbed hydrogen was the likely transport mechanism for increasing the hydrogen concentration in the HEE tests sufficiently to produce the same degree of embrittlement as that of the more highly hydrogen charged IHE specimens. The main IHE fracture characteristic was formation of large, brittle flat facets, which decreased with increasing test temperature. The IHE fracture matrix surrounding the large facets ranged between brittle fine faceted to microvoid ductility depending upon strain rate, specimen geometry as well as temperature. The HEE fractures were characteristically fine featured, transgranular and brittle with a significant portion forming a "saw tooth" crystallographic pattern. Both IHE and HEE fractures were predominantly along the {1 1 1) slip and twin boundaries. With respect to embrittlement mechanism, it was postulated that dislocation hydrogen sweeping and hydrogen enhanced localized plasticity were active in HEE and IHE for concentrating hydrogen along (1 1 1) slip and twin

  19. 激光熔覆Inconel 718合金铌偏聚%Segregation of niobium in laser cladding Inconel 718 superalloy

    Institute of Scientific and Technical Information of China (English)

    龙怡彤; 聂璞林; 李铸国; 黄坚; 李想; 徐昕媚

    2016-01-01

    Inconel 718 superalloy is widely used in the aerospace and turbine industry. Segregation of niobium appears in the laser cladding Inconel 718 superalloy and consequently influences the phase transformation during the rapid solidification. In order to control the microstructure and improve the mechanical properties of the deposited coating, the the influence of solidification conditions on the segregation of niobium and the resultant formation of Nb-rich Laves phase was studied using the microstructure observation and EDS analysis. The results show that the cooling rate has considerable influence on the microstructure of the deposited coating. High cooling rate is beneficial for suppressing the segregation of Nb and reducing the formation of Laves phase, which is believed to be detrimental to the performance of the Inconel 718 alloy.%Inconel 718高温合金被广泛地应用于航空航天和汽轮机领域。在激光熔覆Inconel 718合金中存在铌的偏聚现象,而铌偏聚会影响到合金在快速凝固过程中的相变。为了控制熔覆层的显微组织并提高其力学性能,采用组织观察和能谱分析研究凝固条件对铌偏聚及富铌Laves相形成的影响规律。结果表明冷却速度对熔覆组织具有显著影响。高的冷却速度有利于抑制铌的偏聚,减少对Inconel 718合金力学性能有害的Laves相的析出。

  20. Research Progress of Effects of Heat Treatment on Microstructure and Properties of Inconel718 Alloy%热处理对Inconel718合金组织与性能影响的研究进展

    Institute of Scientific and Technical Information of China (English)

    葛锋; 张玉碧; 王春光; 何壁; 李念

    2013-01-01

    The effects of heat treatment process on the microstructure,mechanical properties,hydrogen embrittlement features and corrosion resistance of Inconel alloy 718 were reviewed.Then the applications of Inconel alloy 718 were prospected under high temperature and high pressure wet H2S corrosion environment.%综述了热处理对Inconel718合金的组织、力学性能、氢脆特性及耐蚀性能的影响;并展望了Inconel718合金在高温高压湿H2S腐蚀环境下的应用前景.

  1. Twinning Mechanism of Inconel 718 Alloy During Creeping%Inconel 718 合金的蠕变孪晶机制

    Institute of Scientific and Technical Information of China (English)

    黄历锋; 孙文儒; 郭守仁; 胡壮麒

    2007-01-01

    通过TEM研究了固溶态及直接时效态Inconel 718合金的蠕变变形组织.结果表明:固溶态Inconel 718合金,在550℃/220 MPa条件下达到1%变形量时,蠕变组织的特征为位错交滑移;而直接时效态Inconel 718合金,在680℃/650 MPa条件下达到1%变形量时,蠕变组织中既有位错滑移后形成的变形带,又存在位错攀移,并且存在少量的孪晶变形.讨论了Inconel 718合金中发生蠕变孪晶的机制,着重从y″强化相的晶体学特征来解释该现象.研究结果认为:具有特殊结构的y″强化相是影响合金蠕变变形机制的根源.

  2. [INVITED] Laser treatment of Inconel 718 alloy and surface characteristics

    Science.gov (United States)

    Yilbas, B. S.; Ali, H.; Al-Aqeeli, N.; Karatas, C.

    2016-04-01

    Laser surface texturing of Inconel 718 alloy is carried out under the high pressure nitrogen assisting gas. The combination of evaporation and melting at the irradiated surface is achieved by controlling the laser scanning speed and the laser output power. Morphological and metallurgical changes in the treated surface are analyzed using the analytical tools including optical, electron scanning, and atomic force microscopes, energy dispersive spectroscopy, and X-ray diffraction. Microhardnes and friction coefficient of the laser treated surface are measured. Residual stress formed in the surface region is determined from the X-ray diffraction data. Surface hydrophobicity of the laser treated layer is assessed incorporating the sessile drop method. It is found that laser treated surface is free from large size asperities including cracks and the voids. Surface microhardness increases significantly after the laser treatment process, which is attributed to the dense layer formation at the surface under the high cooling rates, dissolution of Laves phase in the surface region, and formation of nitride species at the surface. Residual stress formed is compressive in the laser treated surface and friction coefficient reduces at the surface after the laser treatment process. The combination of evaporation and melting at the irradiated surface results in surface texture composes of micro/nano-poles and pillars, which enhance the surface hydrophobicity.

  3. Friction Freeform Fabrication of Superalloy Inconel 718: Prospects and Problems

    Science.gov (United States)

    Dilip, J. J. S.; Janaki Ram, G. D.

    2013-12-01

    Friction Freeform Fabrication is a new solid-state additive manufacturing process. The present investigation reports a detailed study on the prospects of this process for additive part fabrication in superalloy Inconel 718. Using a rotary friction welding machine and employing alloy 718 consumable rods in solution treated condition, cylindrical-shaped multi-layer friction deposits (10 mm diameter) were successfully produced. In the as-deposited condition, the deposits showed very fine grain size with no grain boundary δ phase. The deposits responded well to direct aging and showed satisfactory room-temperature tensile properties. However, their stress rupture performance was unsatisfactory because of their layered microstructure with very fine grain size and no grain boundary δ phase. The problem was overcome by heat treating the deposits first at 1353 K (1080 °C) (for increasing the grain size) and then at 1223 K (950 °C) (for precipitating the δ phase). Overall, the current study shows that Friction Freeform Fabrication is a very useful process for additive part fabrication in alloy 718.

  4. Barium silicate glass/Inconel X-750 interaction. [PWR

    Energy Technology Data Exchange (ETDEWEB)

    Kelsey, Jr., P. V.; Siegel, W. T.; Miley, D. V.

    1980-01-01

    Water reactor safety programs at the Idaho National Engineering Laboratory have required the development of specialized instrumentation. An example is the electrical conductivity-sensitive liquid level transducer developed for use in pressurized-water reactors (PWRs) in which the operation of the sensing probe relies upon the passage of current through the water between the center pin of the electrode and its shell such that when water is present the resulting voltage is low, and conversely, when water is absent the voltage is high. The transducer's ceramic seal is a hot-pressed glass ceramic; its metal housing is Inconel X-750. The ceramic material provides an essential dielectric barrier between the center pin and the outer housing. The operation of the probe as well as the integrity of the PWR environment requires a hermetically-bonded seal between the ceramic and the metal. However, during testing, an increasing number of probe assemblies failed owing to poor glass-to-metal seals as well as void formation within the ceramic. Therefore, a program was initiated to characterize the metallic surface with respect to pre-oxidation treatment and determine optimum conditions for wetting and bonding of the metal by the glass to obtain baseline data relevant to production of acceptable transducer seals.

  5. Hydrostatic Stress Effect on the Yield Behavior of Inconel 100

    Science.gov (United States)

    Allen, Phillip A.; Wilson, Christopher D.

    2003-01-01

    Classical metal plasticity theory assumes that hydrostatic stress has negligible effect on the yield and postyield behavior of metals. Recent reexaminations of classical theory have revealed a significant effect of hydrostatic stress on the yield behavior of various geometries. Fatigue tests and nonlinear finite element analyses (FEA) of Inconel 100 (IN100) equal-arm bend specimens and new monotonic tests and nonlinear finite element analyses of IN100 smooth tension, smooth compression, and double-edge notch tension (DENT) test specimens have revealed the effect of internal hydrostatic tensile stresses on yielding. Nonlinear FEA using the von Mises (yielding is independent of hydrostatic stress) and the Drucker-Prager (yielding is linearly dependent on hydrostatic stress) yield functions were performed. A new FEA constitutive model was developed that incorporates a pressure-dependent yield function with combined multilinear kinematic and multilinear isotropic hardening using the ABAQUS user subroutine (UMAT) utility. In all monotonic tensile test cases, the von Mises constitutive model, overestimated the load for a given displacement or strain. Considering the failure displacements or strains for the DENT specimen, the Drucker-Prager FEM s predicted loads that were approximately 3% lower than the von Mises values. For the failure loads, the Drucker Prager FEM s predicted strains that were up to 35% greater than the von Mises values. Both the Drucker-Prager model and the von Mises model performed equally-well in simulating the equal-arm bend fatigue test.

  6. Experimental Investigations during Dry EDM of Inconel - 718

    Science.gov (United States)

    BHANDARE, A. S.; DABADE, U. A.

    2016-02-01

    Dry EDM is a modification of the conventional EDM process in which the liquid dielectric is replaced by a gaseous medium. Tubular tool electrodes are used and as the tool rotates, high velocity gas is supplied through it into the discharge gap. The flow of high velocity gas into the gap facilitates removal of debris and prevents excessive heating of the tool and work piece at the discharge spots. It is now known that apart from being an environment- friendly process, other advantages of the dry EDM process are low tool wear, lower discharge gap, lower residual stresses, smaller white layer and smaller heat affected zone. Keeping literature review into consideration, in this paper, an attempt has been made by selecting compressed air as a dielectric medium, with Inconel - 718 as a work piece material and copper as a tool electrode. Experiments are performed using Taguchi DoE orthogonal array to observe and analyze the effects of different process parameters to optimize the response variables such as material removal rate (MRR), surface roughness (Ra) and tool wear rate (TWR). In the current work, a unit has been developed to implement dry EDM process on existing oil based EDM machine.

  7. Oxide films in laser additive manufactured Inconel 718

    International Nuclear Information System (INIS)

    A continuous-wave 5 kW fiber laser welding system was used in conduction mode to deposit Inconel® alloy 718 (IN718) by employing filler wire on as-serviced IN718 parent material (PM) substrates. The direct laser deposited (DLD) coupons and as-serviced IN718 PM were then evaluated through tensile testing. To understand the failure mechanisms, the tensile fracture surfaces of the as-serviced IN718 PM, DLD and DLD-PM samples were analyzed using scanning electron microscopy. The fracture surfaces revealed the presence of both Al2O3 and Cr2O3 films, although the latter was reasoned to be the main oxide in IN718. Both the experimental observations and thermodynamic analysis indicated that oxidation of some alloying elements in IN718 cannot be completely avoided during manufacturing, whether in the liquid state under vacuum (for casting, the electron beam melting, welding and/or deposition) or with inert gas protection (for welding or laser deposition). The exposed surface of the oxide film on the fracture surface has poor wetting with the metal and thus can constitute a lack of bonding or a crack with either the metal and/or another non-wetted side of the oxide film. On the other hand, the wetted face of the oxide film has good atom-to-atom contact with the metal and may nucleate some intermetallic compounds, such as Laves, Ni3Nb-δ, Nb-rich MC and γ′ compounds. The potential of their nucleation on Cr2O3 was assessed using planar disregistry. Coherent planes were found between these intermetallics and Cr2O3

  8. Fabrication and Optimization of Ni Superalloy Inconel 600 Microtruss Materials

    Science.gov (United States)

    Devatha Venkatesh, Balaji

    Microtruss materials are multifunctional cellular hybrids composed of an interconnected arrangement of internal struts that can offer enhanced strength and stiffness at low densities. This study looks at the potential of Ni-based superalloys as microtruss materials. The potential of using the in-situ plastic strain imparted during stretch forming to grain boundary engineer the internal struts of Inconel 600 (IN600) cellular hybrids was also explored. In order to examine this question, a combination of experimental and finite element (FE) methods were employed. The non-uniform plastic deformation imparted to the microtruss struts during fabrication was modeled by FE and the local changes in grain boundary character in the fabricated trusses were mapped by electron backscattered diffraction. This study also examined the distribution of plastic strain over the microtruss architecture. A mechanical press with various pin geometries was employed to experimentally validate the FE models. Standard pin geometry results in substantially non-uniform plastic strain, which limits the maximum formability of the starting sheet material. Importantly, pins designed with tapers and spheres were shown to impart plastic strain along the entire length of the microtruss. This opened up possibility of new design strategies for facilitating grain boundary engineering over the entire truss. It may also present opportunities for enhancing the energy absorption performance of microtruss materials. Finally, this study examined the mechanical properties of IN600 microtrusses, in particular focusing on the significance of strut end constraints in determining the overall mechanical performance. While it is straightforward to analytically determine the inelastic buckling resistance of plastically deformed struts, there is no simple way to determine the rotational end constraint of the struts deformed to varying truss angles. It was seen that end constraint rigidity k could be determined using a

  9. Characterization of serrated yielding in service exposed Inconel 625 alloy

    International Nuclear Information System (INIS)

    The Alloy-625 is an austentic alloy which is being used for a variety of components in the aerospace, marine, chemical and nuclear industries. Tensile tests have been carried out on service exposed Inconel 625 ammonia cracker tube used at heavy water production plant to study the effect of microstructure on the mechanical properties of the material. Owing to temperature gradient during in service condition the microstructure was different in top (T), middle (M) and bottom (B) sections of the tube. The stress-strain curve obtained from conventional tensile test was found to exhibit serrated yielding with in an intermediate temperature regime of 250-600 °C. Both normal and inverse Portevin-Le Chatelier (PLC) effect could be identified at lower and higher temperature regime respectively. The normal behavior was associated with type (A+B) serrations and interstitial atom C was held responsible for the aging of dislocations in this region. On the contrary, the serrations were of type C in nature in inverse PLC regime and were attributed to the locking of dislocations by substitutional Mo atoms. Further analyses of activation energy and transition temperature for normal to inverse PLC dynamics, supported with Transmission Electron Microscopy (TEM) observation revealed that the basic deformation mechanism was different in M and B samples than that in the T samples. While the deformation in T samples were achieved by usual dislocation migration, in M and B samples it was through the propagation of stacking faults in large γ” precipitates. The transition temperature from normal to inverse PLC dynamics also varied appreciably in T samples than that of the M and B ones which could be explained in terms of the delayed depletion of Mo solutes in solution for T samples. (author)

  10. Phase transformation and liquid density redistribution during solidification of Ni-based superalloy Inconel 718

    Directory of Open Access Journals (Sweden)

    Wang Ling

    2012-08-01

    Full Text Available The influences of chemical segregation and phase transformation on liquid density variation during solidification of Ni-based supperalloy Inconel 718 were investigated using SEM and EDS. It was found that significant segregation in liquid prompts high Nb phase to precipitate directly from liquid, which results in the redistribution of alloy elements and liquid density in their vicinity. The term “inter-precipitate liquid density” is therefore proposed and this concept should be applied to determine the solidification behavior of superalloy Inconel 718.

  11. Application of FEM to Hot Continuous Rolling Process for Inconel 718 Alloy Round Rod

    Institute of Scientific and Technical Information of China (English)

    SUI Feng-li; CHEN Li-qing; LIU Xiang-hua; XU Li-xia

    2009-01-01

    A finite element model for coupled thermo-mechanical analysis has been developed in hot continuous rolling process for Inconel 718 alloy round rod with diameter of 45 ram. The stability of this alloy is discussed by integration of FEM and processing map reported in literatures. The result shows that the stability of Inconel 718 alloy is analyzed effectively during that process and good stability appears as the initial temperature is 960 ℃ and the initial velocity is from 0. 15 to 0. 45 m · s-1 or the initial temperature is 980 "C and the initial velocity is from 0. 15 to 0. 25 m · s-1.

  12. Formation of the oxide films on Inconel 718 for the IVHM grapple assembly

    International Nuclear Information System (INIS)

    The objective of this test was to determine conditions for producing an iridescent colored oxide on Inconel 718 parts within a very limited schedule. The goal was to develop a process that would be compatible with the normal precipitation hardening treatment and, at the same time, produce a satisfactory film on surfaces that have been machined after precipitation hardening. Conditions for producing the film could not degrade the hardness of the Inconel 718. The purpose of the oxide was to reduce the possibility of wear and galling on bearing surfaces of the In-Vessel Handling Machine (IVHM) grapple mechanism during its pre-operational acceptance test

  13. Identification of dynamically precipitated phases in hot-working Inconel 718 alloy

    OpenAIRE

    A. Nowotnik; J. Sieniawski; G. Mrówka-Nowotnik

    2008-01-01

    Purpose: The main purpose of this paper was to analyze how localized flow/structural inhomogeneties that may develop during hot deformation can affect a precipitated phases and to determine what kind of particles are present in the microstructure of hot-worked Inconel 718 superalloy.Design/methodology/approach: Compression tests were carried out on precipitations hardenable nickel based superalloy of Inconel 718 at constant true strain rates of 10-4 and 4x10-4s-1 at temperature of 720 and 850...

  14. Metallurgical and mechanical properties of Inconel 600 and stellite; Estudio del comportamiento mecanico-metalurgico de alceacion inconel 600 y estelita

    Energy Technology Data Exchange (ETDEWEB)

    Cstillo, Martin; Villa, Gabriel; Vite, Manuel [Instituto Politecnico Nacional, Mexico D.F. (Mexico); Palacios, Francisco [Instituto Nacional de Investigacion Nuclear (ININ), Estado de Mexico (Mexico); Hernandez, Luis H; Urriolagoita, Guillermo [Instituto Politecnico Nacional, Mexico D.F. (Mexico)

    2005-01-15

    The present work studies the metallurgical and mechanical properties of two alloys, Inconel 600 and stellite, which are within the group of high hardness alloys or superalloys, which are deposited through the electrical weld process to the metallic arc with coated electrode (SMAW) and thereinafter analyzed through electron microscopy, diffractometry and abrasion, Impact and hardness test. The relationship between the microstructure and the final properties of the coating (hardness and abrasion wear resistance) was observed. [Spanish] Este trabajo presenta el estudio sobre las propiedades metalurgicas y mecanicas de dos aleaciones, inconel 600 y estelita, clasificadas dentro del grupo de aleaciones de alta dureza o superaleaciones; las cuales fueron depositadas mediante el proceso de soldadura electrica al arco metalico con electrodo revestido (SMAW) y fueron analizadas mediante microscopia electronica (SEM), difractometria pruebas de abrasion, impacto y dureza. Se observo la relacion entre la microstructura y las propiedades del recubrimiento, como son: dureza, resistencia a la abrasion, resistencia al impacto, ente otras.

  15. Effect of Deformation Process on Superplasticity of Inconel 718 Alloy%变形工艺对Inconel 718合金超塑性的影响

    Institute of Scientific and Technical Information of China (English)

    董洪波; 王高潮

    2015-01-01

    Inconel 718合金经过热锻、δ相析出处理及再结晶热处理后,分别采用最大m值法和基于最大m值的应交诱发超塑性法进行高温拉伸试验,研究形变热处理及拉伸工艺对材料超塑性能的影响.结果表明,经过热变形、δ相析出及再结晶退火处理后,有效细化了Inconel 718合金的组织.析出的δ相可以在再结晶退火及热变形中起到控制晶界的作用.在950℃变形,采用上述两种方法拉伸变形得到的延伸率分别为566%和340%,说明基于最大m值的形变诱发超塑法可以进一步提高Inconel 718合金的延伸率.

  16. Incompatibility between Zircaloy-2 and Inconel X-750 during Temperature Transients

    DEFF Research Database (Denmark)

    Warren, M. R.; Rørbo, Kaj; Adolph, Eivind

    1975-01-01

    The incompatibility of Zircaloy-2 and Inconel X-750 has been investigated between 1000°C and 1200°C (1200°C being the currently allowable maximum temperature in the acceptance criteria for ECCS for water reactors). It has been found for the temperatures of 1000°C and 1200°C that oxide thicknesses...

  17. Laser aided direct metal deposition of Inconel 625 superalloy: Microstructural evolution and thermal stability

    International Nuclear Information System (INIS)

    Direct metal deposition technology is an emerging laser aided manufacturing technology based on a new additive manufacturing principle, which combines laser cladding with rapid prototyping into a solid freeform fabrication process that can be used to manufacture near net shape components from their CAD files. In the present study, direct metal deposition technology was successfully used to fabricate a series of samples of the Ni-based superalloy Inconel 625. A high power CO2 laser was used to create a molten pool on the Inconel 625 substrate into which an Inconel 625 powder stream was delivered to create a 3D object. The structure and properties of the deposits were investigated using optical and scanning electron microscopy, X-ray diffraction and microhardness test. The microstructure has been found to be columnar dendritic in nature, which grew epitaxially from the substrate. The thermal stability of the dendritic morphology was investigated in the temperature range 800-1200 deg. C. These studies demonstrate that Inconel 625 is an attractive material for laser deposition as all samples produced in this study are free from relevant defects such as cracks, bonding error and porosity.

  18. The sectional size effect on the deformation behaviour of Inconel 718 at different temperatures

    Directory of Open Access Journals (Sweden)

    Zhao R.

    2015-01-01

    Full Text Available Inconel 718, as a multiphase super-alloy, is widely used in aeronautics and astronautics industries. In this field, a modified Hall-Petch equation was used to describe the grain size effect on the deformation behaviour of Inconel 718 sheet in uniaxial tension test. There is a piecewise linearity in the σ-d−1 curve: With the thickness t is a constant, the slope changes obviously after a critical t/d ratio, which increases with strain. Moreover, the influence on sectional curve caused by temperature is also an interesting issue. To address that, the sectionalized curve was fitted at different strains and temperatures, and the phenomena of grain size effect in piecewise curve at different temperatures were further explained. A surface model of Inconel 718 was proposed to explain the intrinsic mechanism of different slopes. The research provided an in-depth understanding of the size effect on the deformation behaviour of Inconel 718 at different hot working temperatures.

  19. Hydrogen Permeability of Incoloy 800H, Inconel 617, and Haynes 230 Alloys

    International Nuclear Information System (INIS)

    A potential issue in the design of the NGNP reactor and high-temperature components is the permeation of fission generated tritium and hydrogen product from downstream hydrogen generation through high-temperature components. Such permeation can result in the loss of fission-generated tritium to the environment and the potential contamination of the helium coolant by permeation of product hydrogen into the coolant system. The issue will be addressed in the engineering design phase, and requires knowledge of permeation characteristics of the candidate alloys. Of three potential candidates for high-temperature components of the NGNP reactor design, the hydrogen permeability has been documented well only for Incoloy 800H, but at relatively high partial pressures of hydrogen. Hydrogen permeability data have been published for Inconel 617, but only in two literature reports and for partial pressures of hydrogen greater than one atmosphere, far higher than anticipated in the NGNP reactor. The hydrogen permeability of Haynes 230 has not been published. To support engineering design of the NGNP reactor components, the hydrogen permeability of Inconel 617 and Haynes 230 were determined using a measurement system designed and fabricated at the Idaho National Laboratory. The performance of the system was validated using Incoloy 800H as reference material, for which the permeability has been published in several journal articles. The permeability of Incoloy 800H, Inconel 617 and Haynes 230 was measured in the temperature range 650 to 950 C and at hydrogen partial pressures of 10-3 and 10-2 atm, substantially lower pressures than used in the published reports. The measured hydrogen permeability of Incoloy 800H and Inconel 617 were in good agreement with published values obtained at higher partial pressures of hydrogen. The hydrogen permeability of Inconel 617 and Haynes 230 were similar, about 50% greater than for Incoloy 800H and with similar temperature dependence.

  20. Hydrogen Permeability of Incoloy 800H, Inconel 617, and Haynes 230 Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Pattrick Calderoni

    2010-07-01

    A potential issue in the design of the NGNP reactor and high-temperature components is the permeation of fission generated tritium and hydrogen product from downstream hydrogen generation through high-temperature components. Such permeation can result in the loss of fission-generated tritium to the environment and the potential contamination of the helium coolant by permeation of product hydrogen into the coolant system. The issue will be addressed in the engineering design phase, and requires knowledge of permeation characteristics of the candidate alloys. Of three potential candidates for high-temperature components of the NGNP reactor design, the hydrogen permeability has been documented well only for Incoloy 800H, but at relatively high partial pressures of hydrogen. Hydrogen permeability data have been published for Inconel 617, but only in two literature reports and for partial pressures of hydrogen greater than one atmosphere, far higher than anticipated in the NGNP reactor. The hydrogen permeability of Haynes 230 has not been published. To support engineering design of the NGNP reactor components, the hydrogen permeability of Inconel 617 and Haynes 230 were determined using a measurement system designed and fabricated at the Idaho National Laboratory. The performance of the system was validated using Incoloy 800H as reference material, for which the permeability has been published in several journal articles. The permeability of Incoloy 800H, Inconel 617 and Haynes 230 was measured in the temperature range 650 to 950 °C and at hydrogen partial pressures of 10-3 and 10-2 atm, substantially lower pressures than used in the published reports. The measured hydrogen permeability of Incoloy 800H and Inconel 617 were in good agreement with published values obtained at higher partial pressures of hydrogen. The hydrogen permeability of Inconel 617 and Haynes 230 were similar, about 50% greater than for Incoloy 800H and with similar temperature dependence.

  1. Identification of dynamically precipitated phases in hot-working Inconel 718 alloy

    Directory of Open Access Journals (Sweden)

    A. Nowotnik

    2008-12-01

    Full Text Available Purpose: The main purpose of this paper was to analyze how localized flow/structural inhomogeneties that may develop during hot deformation can affect a precipitated phases and to determine what kind of particles are present in the microstructure of hot-worked Inconel 718 superalloy.Design/methodology/approach: Compression tests were carried out on precipitations hardenable nickel based superalloy of Inconel 718 at constant true strain rates of 10-4 and 4x10-4s-1 at temperature of 720 and 850°C. The dynamic behaviour were explained through observation of the microstructure using standard optical, scanning and transmission electron microscopy. Precipitated phases were identified using EDS technique and based on selected area diffraction pattern.Findings: Microstructural observations of deformed at high temperatures, previously solution treated Inconel superalloy revealed non uniform deformation effects. Distribution of molybdenum- and niobium-rich carbides affected by localized flow was found. Microstructural examination of the alloy also shown shear banding penetrating through the whole grains.Practical implications: The experiments on hot deformation of age hardenable Inconel 718 superalloy and the analysis of dynamic precipitation process have a practical aspect. This interaction could become an important feature of high temperature performance and may also influence the production of specific structures of this material.Originality/value: Even though the number of research has focused on the hot deformation behaviour of Inconel 718, there is still scarcity of data referring to the analysis of dynamic structural processes which operate during hot deformation of this precipitation hardenable alloy: in particular dynamic precipitation and dynamic particles coarsening.

  2. Microstructure and Microsegregation of an Inconel 625 Weld Overlay Produced on Steel Pipes by the Cold Metal Transfer Technique

    Directory of Open Access Journals (Sweden)

    Rozmus-Górnikowska M.

    2014-10-01

    Full Text Available The aim of this work was to investigate the development of microstructure and variations in chemical composition in commercial Inconel 625 coatings on a ferritic-pearlitic steel overlaid by the CMT method.

  3. Effect of Orientation on Tensile Properties of Inconel 718 Block Fabricated with Electron Beam Freeform Fabrication (EBF3)

    Science.gov (United States)

    Bird, R. Keith; Atherton, Todd S.

    2010-01-01

    Electron beam freeform fabrication (EBF3) direct metal deposition processing was used to fabricate an Inconel 718 bulk block deposit. Room temperature tensile properties were measured as a function of orientation and location within the block build. This study is a follow-on activity to previous work on Inconel 718 EBF3 deposits that were too narrow to allow properties to be measured in more than one orientation

  4. Inconel690合金高温高速热变形行为研究%High-Temperature High-Speed Hot Deformation Behavior of Inconel 690 Alloy

    Institute of Scientific and Technical Information of China (English)

    王彬; 程明; 张士宏; 宋鸿武

    2011-01-01

    在Gleeble-3800热模拟试验机上,采用热压缩实验研究了不同变形条件下Inconel 690合金的高温变形行为与组织演变特点.实验中采用的变形温度为1000~1200℃,变形量为70%,变形速率为1.0 ~80.0 s-1.根据实验结果获得了该合金的应力-应变关系,并对峰值应力进行了线性回归,由此得到了该合金的高温材料常数,激活能Q =417.6 kJ.mo1-1,α =0.003196 MPa-1,n=7.51,并最终得到了Incone1690合金的高温变形本构方程.通过金相显微镜研究了合金动态再结晶规律与温度和应变速率的关系,结果表明:变形温度对Inconel 690合金组织的影响很大,随温度的升高,动态再结晶百分数逐渐增加,且伴随着晶粒的长大;而提高应变速率,变形的时间缩短,位错密度迅速增大,动态再结晶的驱动力增加,也可以使再结晶后的晶粒细化;当温度为1150℃左右,应变速率50~80 s-1时,能够得到均匀细晶组织.%The hot deformation characteristics of Inconel 690 alloy were investigated on the Gleeble-3800 thermal mechanical simulator. The testing temperatures were in the range of 1000 ~ 1200 ℃, the deformation degree was 70% , and the strain rates were from 1.0 to 80.0 s-1. The true stress-strain curves were obtained and the material constants, the activation energy Q of 417.6 kJ·mol-1, α of 0.0031% Mpa-1, and re of 7.51, of high-temperature deformation of Inconel 690 alloy were obtained by the linear regression of peak stress. The constitutive equation of inconel 690 alloy was established finally. The relationship between the law of dynamic recrys-tallization and temperature, strain rate was studied by metallurgical microscope. The results showed that the microstructures of inconel 690 alloy were greatly affected by temperature, the percentage of dynamic recrystallization increased with the increasing of temperature, and accompanied by grain growth. The deformation time shortened while the strain rate

  5. Fretting wear behavior of Inconel 690 in hydrazine environments%Inconel 690在联氨溶液中的磨损行为

    Institute of Scientific and Technical Information of China (English)

    张晓宇; 任平弟; 彭金方; 朱旻昊

    2014-01-01

    The friction and wear behaviors of Inconel 690 flat against Si3Ni4 ball were investigated using a hydraulic fretting test rig equipped with a liquid container device. The loads of 20-80 N, reciprocating amplitudes of 80-200 μm and two different environments (distilled water and hydrazine solution at temperatures from 25 to 90 °C) were selected. The results show that the ratio of Ft/Fn is lower in distilled water than that in hydrazine solution at the same temperature in the slip regime. Both the ratio of Ft/Fn and wear volume gradually increase with increasing medium temperature under the given normal load and displacement amplitude. Besides the displacement amplitude and load, temperature also plays an important role for wear behavior of Inconel 690 material. The increase of temperature could reduce the concentration of dissolved oxygen, and promote the absorption reaction of hydrazine and dissolved oxygen. As a result, the oxidative corrosion rate is obviously lowered. Abrasive wear and delamination wear are the main mechanisms of Inconel 690 in distilled water. However, in hydrazine solution the cracks accompanied by abrasive wear and delamination wear are the main mechanisms.%在控制法向载荷分别为20、50和80 N,位移幅值分别为80、150和200μm的两种不同环境下,以Si3N4陶瓷球/Inconel690平面接触的方式,在PLINT高温微动试验机上进行微动腐蚀试验,循环次数为2×104。结果表明:在滑移区,当载荷、位移幅值一定时,相同温度联氨溶液中的稳态摩擦因数比其在蒸馏水中高;稳态摩擦因数随溶液的温度增加而增加;磨损体积随溶液温度增加而增加。Inconel 690在联氨溶液摩擦过程中,磨损程度除受到位移幅值、荷载影响以外,温度对磨损体积有显著影响。温度的增加即降低溶液的溶解氧又促进联胺与溶解氧的吸收反应,起到降低氧化腐蚀的作用。在蒸馏水中Inconel 690合金材料的磨损

  6. Quality Requirements Put On The Inconel 625 Austenite Layer Used On The Sheet Pile Walls Of The Boiler’s Evaporator To Utilize Waste Thermally

    Directory of Open Access Journals (Sweden)

    Słania J.

    2015-06-01

    Full Text Available Quality requirements and tests taken on the surfacing layer Inconel 625 are presented in the article. The reasons of using surfacing layer Inconel 625 and technologies of its making with a particular emphasis on the CMT method are described. Quality requirements for the surfacing weld Inconel 625 are provided. Basic requirements included in the Merkblatt 1166, as well as additional requirements, which are reflected in the technical specifications of the boilers’ producers are specified.

  7. Laser Additive Melting and Solidification of Inconel 718: Finite Element Simulation and Experiment

    Science.gov (United States)

    Romano, John; Ladani, Leila; Sadowski, Magda

    2016-03-01

    The field of powdered metal additive manufacturing is experiencing a surge in public interest finding uses in aerospace, defense, and biomedical industries. The relative youth of the technology coupled with public interest makes the field a vibrant research topic. The authors have expanded upon previously published finite element models used to analyze the processing of novel engineering materials through the use of laser- and electron beam-based additive manufacturing. In this work, the authors present a model for simulating fabrication of Inconel 718 using laser melting processes. Thermal transport phenomena and melt pool geometries are discussed and validation against experimental findings is presented. After comparing experimental and simulation results, the authors present two correction correlations to transform the modeling results into meaningful predictions of actual laser melting melt pool geometries in Inconel 718.

  8. Mode conversion of guided waves in Inconel tubes with Ni coating

    International Nuclear Information System (INIS)

    Electrosleeving is one of the promising methods to repair a defective steam generator tubing in the nuclear power plant. It requires a nondestructive inspection in order to verify the structural Integrity in the coated region. In this study, a feasibility of ultrasonic guided wave for Inconel tube with Ni coating was investigated. Phase and group velocity dispersion curves for Inconel tube with Ni coating were calculated to get an optimum condition of guided wave propagation. An eight-segments ultrasonic transducer was designed and fabricated to generate L(0,2) mode, and receive signals around circumference. The received signal from the beginning of Ni coating showed almost similar amplitude along the angular circumference and matched to longitudinal L(0,2) mode. However, the received signals from the end of Ni coating were different along the angular circumferences. It seems that the longitudinal mode be converted to flexural mode at the end of Ni coating.

  9. Solute redistribution and Rayleigh number in the mushy zone during directional solidification of Inconel 718

    Institute of Scientific and Technical Information of China (English)

    Wang Ling; Dong Jianxin; Liu Lin; Zhang Lei

    2009-01-01

    The interdendritic segregation along the mushy zone of directionally solidified superalloy Inconel 718has been measured by scanning electron microscope (SEM) and energy dispersion analysis spectrometry (EDAX)techniques and the corresponding liquid composition profile was presented. The liquid density and Rayleigh number (Ra) profiles along the mushy zone were calculated as well. It was found that the liquid density difference increased from top to bottom in the mushy zone and there was no density inversion due to the segregation of Nb and Mo. However carbide formation in the freezing range and the preferred angle of the odentated dendrite array could prompt the fluid flow in the mushy zone although there was no liquid density inversion. The largest relative Rayleigh number appeared at 1,326℃ for Inconel 718 where the fluid flow most easily occurred.

  10. Microsegregation and Rayleigh number variation during the solidification of superalloy Inconel 718

    Institute of Scientific and Technical Information of China (English)

    Ling Wang; Jianxin Dong; Yuliang Tian; Lei Zhang

    2008-01-01

    The microstructure and composition of the residual liquid at different temperatures were investigated by scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDX) associated with the Thermo-calc software calculation of the equilibrium phase diagrams of Inconel 718 and segregated liquid. The liquid density difference and Rayleigh number variation dur-ing solidification were estimated as well. It is found that the heavy segregation of Nb in liquid prompts the precipitation of δ and Laves phase directly from liquid and the resultant quenched liquid microstructure consists of pro-eutectic γ+eutectic, or complete eutectic according to the content of Nb from low to high. The liquid density increases with decreasing temperature during the solidi-fication of Inconel 718 and the liquid density difference is positive. The largest relative Rayleigh number occurs at 1320℃ when the liquid fraction is about 40vol%.

  11. Solute redistribution and Rayleigh number in the mushy zone during directional solidifi cation of Inconel 718

    Directory of Open Access Journals (Sweden)

    Wang Ling

    2009-08-01

    Full Text Available The interdendritic segregation along the mushy zone of directionally solidifi ed superalloy Inconel 718 has been measured by scanning electron microscope (SEM and energy dispersion analysis spectrometry (EDAXtechniques and the corresponding liquid composition profile was presented. The liquid density and Rayleigh number (Ra profi les along the mushy zone were calculated as well. It was found that the liquid density difference increased from top to bottom in the mushy zone and there was no density inversion due to the segregation of Nb and Mo. However carbide formation in the freezing range and the preferred angle of the orientated dendrite array could prompt the fl uid fl ow in the mushy zone although there was no liquid density inversion. The largest relative Rayleigh number appeared at 1,326 篊 for Inconel 718 where the fl uid fl ow most easily occurred.

  12. Effect of δ Phase on Hydrogen Embrittlement of Inconel 718 by Notch Tensile Tests

    Institute of Scientific and Technical Information of China (English)

    Liufa LIU; Chen LU; Wenjiang DING; Akio Hirose; Kojiro F.Kobayashi

    2005-01-01

    The effect of δ phase on the hydrogen embrittlement (HE) sensitivity of Inconel 718 was investigated by conducting notch tensile tests. Notch tensile specimens with various precipitation morphologies of δ phase were prepared with different heat treatments, and hydrogen was charged into the tensile specimens before tensile tests via a cathodic charging process. The loss of notch tensile strength (NTS) due to the charged hydrogen was used to evaluate the hydrogen embrittlement sensitivity. The results show that δ phase has deleterious effect on NTSs, and the fracture of hydrogen-charged specimens initiated near the notch surfaces. The loss of NTS caused by precharged hydrogen can be greatly decreased by dissolving δ phase. δ-free Inconel 718 alloy is proposed for the applications in hydrogen environments.

  13. Role of refractory elements in modifying the service life of Inconel 625 ammonia cracker tubes

    International Nuclear Information System (INIS)

    Inconel 625 is the preferred material of cracker tube/components for cracking of enriched ammonia in NH3-H2 Mono-thermal Chemical Exchange Process based heavy water production plants in India.These tubes are designed for a service life of 100,000 h at operating temperatures between 550 to 650 °C. Refractory elements play important roles in imparting the necessary service life to Inconel 625. Under operating conditions, they undergo precipitation reactions which significantly undermines the service life of these tubes due to precipitation induced hardening and embrittlement. This paper present how the service life of cracker tubes is affected by the precipitation of phases bearing refractory elements, and also the necessary heat treatment required to rejuvenate the alloy. (author)

  14. Extrusion Honed Surface Characteristics of Inconel 625 Fabricated By EDM for Square Shape

    Directory of Open Access Journals (Sweden)

    N.L. Murali Krishna

    2014-07-01

    Full Text Available Extrusion Honing (EH is also known as Abrasive flow machining (AFM is an effective method that is used to deburr, clean, polish, remove recast layer and micro cracks by flowing pressurized semisolid abrasive laden visco-elastic media over those surfaces. Inconel 625 is one of the most difficult-to-cut materials because of its low thermal diffusive property, high hardness and high strength at elevated temperature. In this paper, the influence of the process parameters on surface roughness is investigated on Inconel 625 material of square shape fabricated by Electric discharge machining (EDM. The processed surfaces were measured and analyzed with the help of surface roughness tester and Scanning Electron Microscope (SEM. Results show a significant improvement in surface finish and EH/AFM is capable of removing the micro cracks and recast layer.

  15. Nondestructive inspection assessment of eddy current and electrochemical analysis to separate inconel and stainless steel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Moore, D.G.; Sorensen, N.R.

    1998-02-01

    This report presents a nondestructive inspection assessment of eddy current and electrochemical analysis to separate inconel alloys from stainless steel alloys as well as an evaluation of cleaning techniques to remove a thermal oxide layer on aircraft exhaust components. The results of this assessment are presented in terms of how effective each technique classifies a known exhaust material. Results indicate that either inspection technique can separate inconel and stainless steel alloys. Based on the experiments conducted, the electrochemical spot test is the optimum for use by airframe and powerplant mechanics. A spot test procedure is proposed for incorporation into the Federal Aviation Administration Advisory Circular 65-9A Airframe & Powerplant Mechanic - General Handbook. 3 refs., 70 figs., 7 tabs.

  16. Rapid assessment of anisotropic surface processes: experiments on the corrosion of Inconel 600

    Science.gov (United States)

    Schuh, Christopher A.; Anderson, Kelly; Orme, Christine

    2003-10-01

    We present a general experimental method for rapid characterization of surface processes on crystals of many orientations. By correlating maps of crystallographic orientation (obtained by electron backscatter diffraction methods) with those of surface topography (obtained by atomic force microscopy), we illustrate how a surface property can be elucidated on many off-principle crystal surfaces from a single polycrystalline specimen. For the corrosion of Inconel 600 in a dilute aqueous solution of HCl, we find that corrosion rates scale with the deviation angle of the surface normal from an ideal direction. The use of atomic force microscopy can also provide mechanistic details about the surface process in question. For Inconel 600, we correlate the surface oxide morphology directly to the orientation of the underlying crystal.

  17. High temperature environmental interactions of Inconel 617: A paper study for the TEF

    Energy Technology Data Exchange (ETDEWEB)

    Korinko, P.S.

    2000-06-16

    Inconel alloy 617 has been selected as the material of choice for the retort of the furnace for the Tritium Extraction Facility. To monitor retort performance and suitability for continued service, representative sample coupons should be suspended on the inside (process side) and outside (annulus side) of the retort for periodic metallographic analysis or hardness testing. Surface dealloying and hardness could be used to monitor the ``health'' of the retort in this surveillance program.

  18. MODELING AND SIMULATION OF DYNAMIC RECRYSTALLIZATION AND GRAIN GROWTH DURING HOT WORKING OF INCONEL 783 SUPERALLOY

    OpenAIRE

    JONG-TAEK YEOM; EUN JEOUNG JUNG; JEE HOON KIM; JEOUNG HAN KIM; JAE-KEUN HONG; NHO-KWANG PARK; KOOK-JOO KIM; SEUNG-SIK CHOI

    2010-01-01

    In this study, the modeling of recrystallization and grain growth was investigated to predict the microstructure evolution during hot working of INCONEL 783 superalloy (Alloy 783). The recrystallization model was constructed on the basis of the Avrami formation. A least-square optimization technique was used to determine several important parameters within the model from isothermal heat treatment and hot compression test results. High temperature compression tests were carried out under diffe...

  19. Additive manufacturing of Inconel 718 using electron beam melting: Processing, post-processing, & mechanical properties

    Science.gov (United States)

    Sames, William James, V.

    Additive Manufacturing (AM) process parameters were studied for production of the high temperature alloy Inconel 718 using Electron Beam Melting (EBM) to better understand the relationship between processing, microstructure, and mechanical properties. Processing parameters were analyzed for impact on process time, process temperature, and the amount of applied energy. The applied electron beam energy was shown to be integral to the formation of swelling defects. Standard features in the microstructure were identified, including previously unidentified solidification features such as shrinkage porosity and non-equilibrium phases. The as-solidified structure does not persist in the bulk of EBM parts due to a high process hold temperature (˜1000°C), which causes in situ homogenization. The most significant variability in as-fabricated microstructure is the formation of intragranular delta-phase needles, which can form in samples produced with lower process temperatures (718. Traditional post-processing methods of hot isostatic pressing (HIP) and solution treatment and aging (STA) were found to result in variability in grain growth and phase solution. Recrystallization and grain structure are identified as possible mechanisms to promote grain growth. These results led to the conclusion that the first step in thermal post-processing of EBM Inconel 718 should be an optimized solution treatment to reset phase variation in the as-fabricated microstructure without incurring significant grain growth. Such an optimized solution treatment was developed (1120°C, 2hr) for application prior to aging or HIP. The majority of as-fabricated tensile properties met ASTM AM Inconel 718 standards for yield stress and ultimate tensile strength, and STA yield stress, ultimate tensile strength, and elongation exceeded the ASTM standards for AM Inconel 718.

  20. Effect of heat treatment on fatigue crack growth rate of inconel 690

    International Nuclear Information System (INIS)

    The effects of heat treatment on fatigue crack growth rates (FCGRs) of Inconel 690 have been investigated in terms of carbide morphology and grain size. Cycling tests in air at room temperature have shown that FCGR in low stress intensity factor range (ΔK) region can be effectively reduced by increasing the grain boundary carbide precipitate size and grain size. Decrease in FCGR is attributed to the crack tip blunting at the precipitates of grain boundary chromium carbides

  1. Mechanical Behaviour of Inconel 718 Thin-Walled Laser Welded Components for Aircraft Engines

    OpenAIRE

    Enrico Lertora; Chiara Mandolfino; Carla Gambaro

    2014-01-01

    Nickel alloys are very important in many aerospace applications, especially to manufacture gas turbines and aero engine components, where high strength and temperature resistance are necessary. These kinds of alloys have to be welded with high energy density processes, in order to preserve their high mechanical properties. In this work, CO2 laser overlap joints between Inconel 718 sheets of limited thickness in the absence of postweld heat treatment were made. The main application of this kin...

  2. Relationship between ferromagnetic properties and grain size of Inconel alloy 600

    International Nuclear Information System (INIS)

    Inconel alloy 600 is widely used in steam generator tubings where sensitization due to chromium depletion occurs at grain boundaries and the sensitization induces tubing failures. Though the alloy usually exhibits paramagnetic properties, it shows ferromagnetic properties along grain boundaries when chromium depletion occurs. This means that magnetic nondestructive evaluation of sensitization is possible. Therefore, as a fundamental study to develop magnetic nondestructive evaluation technique for sensitization, the relationship between ferromagnetic properties and grain size in Inconel 600 was investigated using isothermal heat treatment. The grain was controlled using solution annealing, and then, specimens were heat treated at 873, 923, and 973 K within 400 h. The saturation magnetization increases as heat treatment time increases and eventually peaks. The peak time depends on the heat treatment temperature. The coercivity increases during the initial heat treatment stage, and decreases as the duration of heat treatment increases. The maximum saturation magnetization decreases as the grain diameter increases and is inversely proportional to the grain diameter squared, which is consistent with the fact that the ferromagnetic phase only formed along grain boundaries. - Highlights: • Relationship between ferromagnetism and grain size in Inconel 600 was clarified. • The saturation magnetization increases and eventually peaks during heat treatment. • The coercivity increases during the initial heat treatment stage, and then decreases. • The saturation magnetization is inversely proportional to the grain diameter squared. • The magnetic property changes are explained by the Cr depletion at grain boundaries

  3. Investigation of low stress rupture properties in Inconel-718 super alloy

    Science.gov (United States)

    Zaman, T.; Farooque, M.; Rizvi, S. A.; Salam, I.; Waseem, M.

    2016-08-01

    Inconel-718 is a Ni-Cr-Fe based super alloy. It is widely utilized in aircraft gas turbines, nuclear power systems, space vehicles and medical applications. Aim of the present study is to evaluate the effect of Ti and Nb content on high temperature stress rupture properties of Inconel718. OM, SEM and TEM were utilized for characterization of microstructure. Inconel718 is unique in that it forms large number of phases due to its composition and variety of heat treatments. γ"+ γ' precipitates and the effect of annealing on these precipitates have been studied using TEM. The main hardening phase was identified as metastable Ni3Nb (γ"). Other phases identified after annealing were secondary carbides (NbC) and stable acicular 5 phase. Effect of γ", 5, primary carbides and NbC on creep behavior was observed using OM and SEM. Higher Ti content(1.25 wt. %) resulted in poor creep properties due to large concentrations of primary carbides (TiC) at grain boundaries.

  4. Effects of Flux Precoating and Process Parameter on Welding Performance of Inconel 718 Alloy TIG Welds

    Science.gov (United States)

    Lin, Hsuan-Liang; Wu, Tong-Min; Cheng, Ching-Min

    2014-01-01

    The purpose of this study is to investigate the effect of activating flux on the depth-to-width ratio (DWR) and hot cracking susceptibility of Inconel 718 alloy tungsten inert gas (TIG) welds. The Taguchi method is employed to investigate the welding parameters that affect the DWR of weld bead and to achieve optimal conditions in the TIG welds that are coated with activating flux in TIG (A-TIG) process. There are eight single-component fluxes used in the initial experiment to evaluate the penetration capability of A-TIG welds. The experimental results show that the Inconel 718 alloy welds precoated with 50% SiO2 and 50% MoO3 flux were provided with better welding performance such as DWR and hot cracking susceptibility. The experimental procedure of TIG welding process using mixed-component flux and optimal conditions not only produces a significant increase in DWR of weld bead, but also decreases the hot cracking susceptibility of Inconel 718 alloy welds.

  5. Surface Integrity of Inconel 718 by Wire-EDM at Different Energy Modes

    Science.gov (United States)

    Li, L.; Wei, X. T.; Guo, Y. B.; Li, W.; Liu, J. F.

    2014-08-01

    Inconel alloys including IN 718 alloy are widely used in turbomachinery industry due to their superior mechanical properties. Inconel alloys are very difficult to machine using cutting and grinding. Wire electrical discharge machining (W-EDM) is an alternative process to manufacture complex Inconel parts. However, little research has been done on surface integrity by W-EDMed IN 718. This study focuses on surface integrity of IN 718 by W-EDM at different modes of discharge energy. The results show that the EDMed surface topography shows dominant coral reef microstructures at high energy mode, while random microvoids are dominant at low energy modes. The average roughness can be significantly reduced at low energy mode. A thick white layer is predominantly discontinuous and non-uniform at relative high energy modes. Microvoids are confined within the thick white layers and no microcracks were found in the subsurface. A thin white layer by trim cut at low energy mode becomes continuous, uniform, and is free of voids. Compared to the bulk, white layers have dramatic reduction in microhardness. In addition, surface alloying from wire electrode and water dielectric is obvious in main cut, but it can be minimized in trim cuts.

  6. The Evaluation of Crevice Corrosion of Inconel-600 and 304 Stainless Steel in Reductive Decontamination Solutions

    International Nuclear Information System (INIS)

    In this sturdy, we investigated the characteristics of corrosion to Inconel-600 and type 304 stainless steel which are mainly used for the steam generator and primary system of PWR reactor respectively. We conducted the corrosion test for the HYBRID (HYdrazine Based metal Ion Reductive decontamination) which was developed in KAERI, Citrox and Oxalic acid solutions used in reductive decontamination of the inner surface of PWR. Since Citrox and oxalic acid solution were well-known conventional decontamination solutions, it is meaningful to compare the corrosion result of HYBRID with those solutions to confirm the corrosion compatibility. In order to obtain visible results in a limited time, we conducted the crevice corrosion tests under harsh condition. According to the results of crevice corrosion tests, we can conclude that metals such as type 304 stainless steel and Inconel-600 in HYBRID are very stable against crevice corrosion. On the other hand, those metals in Citrox and oxalic acid solutions were very susceptible to the crevice corrosion. Especially when using the oxalic acid solution, severe corrosion was observed not only Inconel-600 but also 304 stainless steel. The degree of corrosion can be expressed as; HYBRID << Citrox < OA. Conclusively, our results support that the HYBRID is more stable to the corrosion of structural materials in primary system than other Citrox and oxalic acid solutions. This finding will appoint the HYBRID solution as a candidate to solve the corrosion problem which is often issued by existing chemical decontamination processes

  7. The Evaluation of Crevice Corrosion of Inconel-600 and 304 Stainless Steel in Reductive Decontamination Solutions

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Junyoung; Park, Sangyoon; Won, Huijun; Choi, Wangkyu; Moon, Jeikwon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Park, Sojin [Chungnam National Univ., Daejeon (Korea, Republic of)

    2014-05-15

    In this sturdy, we investigated the characteristics of corrosion to Inconel-600 and type 304 stainless steel which are mainly used for the steam generator and primary system of PWR reactor respectively. We conducted the corrosion test for the HYBRID (HYdrazine Based metal Ion Reductive decontamination) which was developed in KAERI, Citrox and Oxalic acid solutions used in reductive decontamination of the inner surface of PWR. Since Citrox and oxalic acid solution were well-known conventional decontamination solutions, it is meaningful to compare the corrosion result of HYBRID with those solutions to confirm the corrosion compatibility. In order to obtain visible results in a limited time, we conducted the crevice corrosion tests under harsh condition. According to the results of crevice corrosion tests, we can conclude that metals such as type 304 stainless steel and Inconel-600 in HYBRID are very stable against crevice corrosion. On the other hand, those metals in Citrox and oxalic acid solutions were very susceptible to the crevice corrosion. Especially when using the oxalic acid solution, severe corrosion was observed not only Inconel-600 but also 304 stainless steel. The degree of corrosion can be expressed as; HYBRID << Citrox < OA. Conclusively, our results support that the HYBRID is more stable to the corrosion of structural materials in primary system than other Citrox and oxalic acid solutions. This finding will appoint the HYBRID solution as a candidate to solve the corrosion problem which is often issued by existing chemical decontamination processes.

  8. Relationship between ferromagnetic properties and grain size of Inconel alloy 600

    Energy Technology Data Exchange (ETDEWEB)

    Kikuchi, H., E-mail: hkiku@iwate-u.ac.jp; Takahashi, H.; Yanagiwara, H.; Murakami, T.

    2015-05-01

    Inconel alloy 600 is widely used in steam generator tubings where sensitization due to chromium depletion occurs at grain boundaries and the sensitization induces tubing failures. Though the alloy usually exhibits paramagnetic properties, it shows ferromagnetic properties along grain boundaries when chromium depletion occurs. This means that magnetic nondestructive evaluation of sensitization is possible. Therefore, as a fundamental study to develop magnetic nondestructive evaluation technique for sensitization, the relationship between ferromagnetic properties and grain size in Inconel 600 was investigated using isothermal heat treatment. The grain was controlled using solution annealing, and then, specimens were heat treated at 873, 923, and 973 K within 400 h. The saturation magnetization increases as heat treatment time increases and eventually peaks. The peak time depends on the heat treatment temperature. The coercivity increases during the initial heat treatment stage, and decreases as the duration of heat treatment increases. The maximum saturation magnetization decreases as the grain diameter increases and is inversely proportional to the grain diameter squared, which is consistent with the fact that the ferromagnetic phase only formed along grain boundaries. - Highlights: • Relationship between ferromagnetism and grain size in Inconel 600 was clarified. • The saturation magnetization increases and eventually peaks during heat treatment. • The coercivity increases during the initial heat treatment stage, and then decreases. • The saturation magnetization is inversely proportional to the grain diameter squared. • The magnetic property changes are explained by the Cr depletion at grain boundaries.

  9. Impact of shelf life on measured prompt fraction of spare Inconel in-core flux detectors

    International Nuclear Information System (INIS)

    Prompt fraction measurements associated with spare self-powered Inconel In-Core Flux Detectors (ICFDs) carried out a few years after installation on Shut Down System number 1 (SDS1) and Reactor Regulating System (RRS) at Darlington Nuclear Generating Station (DNGS), were found to be lower than those of the original detectors. These detectors, spares and originals, were manufactured in the late 80s, however, the former were kept at manufacturer's warehouse and latter were installed in the reactor core within a few years after manufacturing. Although the prompt fractions of the spare detectors were relatively low, the electronic/electrical behavior of the spare detectors was intact. The first batch of the original detectors performed as per the design requirements. Therefore, it is suspected that during shelf life, spare Inconel in-core flux detectors underwent changes that lowered their measured values of prompt fraction, which were taken within a few years after installation in the reactor. Detailed study of detectors' material composition and impurity concentrations revealed no association with the lower prompt fraction measurements. The evaluation of the limited data of the original and spare Inconel ICFDs installed at Darlington showed: 1. The reduction in prompt fraction was roughly proportional to the shelf life of the detectors; and 2. The rate of reduction in prompt fraction during storage was about double the rate of reduction during operation in the reactor. Above observations were based on the data provided by DNGS for a few detectors. The purpose of this paper is two fold, firstly to present the results of the complete study carried out to investigate the cause of relatively low prompt fractions measured on spare SDS1 and RRS Inconel ICFDs at DNGS, and secondly to generate interest/awareness within other CANDU utilities to add to the database of prompt fractions of spare Inconel ICFDs measured after installation. The data will help to improve statistical

  10. Surface Roughness and Tool Wear on Cryogenic Treated CBN Insert on Titanium and Inconel 718 Alloy Steel

    Science.gov (United States)

    Thamizhmanii, S.; Mohideen, R.; Zaidi, A. M. A.; Hasan, S.

    2015-12-01

    Machining of materials by super hard tools like cubic boron nitride (cbn) and poly cubic boron nitride (pcbn) is to reduce tool wear to obtain dimensional accuracy, smooth surface and more number of parts per cutting edge. wear of tools is inevitable due to rubbing action between work material and tool edge. however, the tool wear can be minimized by using super hard tools by enhancing the strength of the cutting inserts. one such process is cryogenic process. this process is used in all materials and cutting inserts which requires wear resistance. the cryogenic process is executed under subzero temperature -186° celsius for longer period of time in a closed chamber which contains liquid nitrogen. in this research, cbn inserts with cryogenically treated was used to turn difficult to cut metals like titanium, inconel 718 etc. the turning parameters used is different cutting speeds, feed rates and depth of cut. in this research, titanium and inconel 718 material were used. the results obtained are surface roughness, flank wear and crater wear. the surface roughness obtained on titanium was lower at high cutting speed compared with inconel 718. the flank wear was low while turning titanium than inconel 718. crater wear is less on inconel 718 than titanium alloy. all the two materials produced saw tooth chips.

  11. 切削速度对Inconel718加工表面完整性的影响%Effects of Cutting Speed on Surface Integrity of Inconel 718

    Institute of Scientific and Technical Information of China (English)

    曹成铭; 刘战强; 杨奇彪

    2011-01-01

    As one kind of high strength and thermal resistant nickel-based alloys, Inconel 718 has been used extensively in aerospace industries. To satisfy the instant requirements of higher material removal rate and good surface integrity from engineering practice, high speed machining of Inconel 718 is an inevitable trend. The influences of cutting speed on surface integrity were investigated through the experimental study with high-speed milling Inconel 718 using Sialon ceramic tool. The results showed that higher cutting speed could exploit to give excellent surface integrity. The best surface integrity was obtained in the investigation at the highest cutting speed of 1 400 m/min in the applied cutting speed range.%随着机械加工对于更快的材料去除率和更好的表面完整性的需求,高速切削高强度镍基高温合金Inconel 718的应用是必然的发展趋势.通过赛阿龙(Sialon)陶瓷刀具高速铣削Inconel 718试验,研究切削速度对Inconel 718加工表面完整性的影响规律.结果表明,随着切削速度的提高加工表面完整性越来越好,在试验条件范围内,当切削速度达到1 400 m/min时,获得的表面完整性最好.

  12. Dissolution kinetics of δ phase in Inconel 718 alloy%Inconel 718合金δ相的溶解动力学

    Institute of Scientific and Technical Information of China (English)

    蔡大勇; 张伟红; 刘文昌; 姚枚

    2006-01-01

    采用X射线衍射技术测定了Inconel 718合金中δ相在980、 1 000和1 020 ℃时的溶解动力学, 并采用扫描电镜进行了组织观察. 结果表明: Inconel 718合金在980、 1 000和1 020 ℃保温过程中, δ相含量逐渐降低, 经1 020 ℃保温2 h后, δ相可完全溶入基体;当温度为980和1 000 ℃时, δ相的平衡含量分别约为3%及0.6%. δ相的溶解过程可分为两个阶段, 溶解初期主要表现为长针状δ相长度方向的断裂, 且很快溶解断裂为短棒状及颗粒状, 同时在厚度方向上尺寸逐渐减小;随着溶解过程的进行, 后续的溶解过程主要为短棒状及颗粒状δ相尺寸的减小. δ相溶解动力学过程的控制环节并非Nb或Ni原子的长程扩散过程, 而为δ相分解的界面反应过程.

  13. 高速成型车削镍基合金Inconel 718的建模和有限元分析%Model and FEM of High - speed Form Turning Nickel Based on Alloy Inconel 718

    Institute of Scientific and Technical Information of China (English)

    杨军; 陈鸣; 陈云; 刘洪; 李发强; 谢勇

    2012-01-01

    The study simulates high speed turning of Inconel 718 forming cutting by software Deform 3D,then analyses the cutting forces, chip shape under different cutting depth process condition and the stress and wear of cutting tool .%利用Deform 3D有限元分析软件,模拟成型车削Inconel 718,分析了不同切削深度和切削速度下的切削力及卷屑排屑状况,并对刀具应力及刀具磨损进行了分析.

  14. Normal spectral emittance of Inconel 718 aeronautical alloy coated with yttria stabilized zirconia films

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez-Fernandez, L. [Departamento de Fisica de la Materia Condensada, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco, Barrio Sarriena s/n, 48940 Leioa, Bizkaia (Spain); Industria de Turbo Propulsores, S.A., Planta de Zamudio, Edificio 300, 48170 Zamudio, Bizkaia (Spain); Campo, L. del [Departamento de Fisica de la Materia Condensada, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco, Barrio Sarriena s/n, 48940 Leioa, Bizkaia (Spain); Perez-Saez, R.B., E-mail: raul.perez@ehu.es [Departamento de Fisica de la Materia Condensada, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco, Barrio Sarriena s/n, 48940 Leioa, Bizkaia (Spain); Tello, M.J. [Departamento de Fisica de la Materia Condensada, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco, Barrio Sarriena s/n, 48940 Leioa, Bizkaia (Spain)

    2012-02-05

    Highlights: Black-Right-Pointing-Pointer Emittance of Inconel 718 coated with plasma sprayed yttria stabilized zirconia. Black-Right-Pointing-Pointer The coating is opaque for {lambda} > 9 {mu}m and semi-transparent for {lambda} < 9 {mu}m. Black-Right-Pointing-Pointer In the semi-transparent region the emittance decreases with coating thickness. Black-Right-Pointing-Pointer 300 {mu}m thick coatings are still semi-transparent. Black-Right-Pointing-Pointer In the opaque region the surface roughness determines the emittance level. - Abstract: Knowledge of the radiative behaviour of the yttria stabilized zirconia (YSZ) thermal barrier coatings (TBCs) is needed to perform radiative heat transfer calculations in industrial applications. In this paper, normal spectral emittance experimental data of atmospheric plasma sprayed (PS) YSZ films layered on Inconel 718 substrates are shown. The spectral emittance was measured between 2.5 and 22 {mu}m on samples with film thicknesses ranging from 20 to 280 {mu}m. The samples were heated in a controlled environment, and the emittance was measured for several temperatures between 330 and 730 Degree-Sign C. The dependence of the spectral emittance with film thickness, surface roughness and temperature has been studied and compared with the available results for YSZ TBCs obtained by electron-beam physical vapour deposition. The PS-TBC samples show a Christiansen point at {lambda} = 12.8 {mu}m. The films are semi-transparent for {lambda} < 9 {mu}m, and opaque for {lambda} > 9 {mu}m. In the semi-transparent region, the contribution of the radiation emitted by the Inconel 718 substrate to the global emittance of the samples is analysed. In addition, the influence of the roughness in the emittance values in the opaque spectral region is discussed. Finally, the total normal emittance is obtained as a function of the TBC thickness.

  15. Microstructures and microhardness at fusion boundary of 316 stainless steel/Inconel 182 dissimilar welding

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Wei, E-mail: wang_wei_310@163.com [National Center for Materials Service Safety, University of Science and Technology Beijing, Beijing 100083 (China); Lu, Yonghao, E-mail: lu_yonghao@mater.ustb.edu.cn [National Center for Materials Service Safety, University of Science and Technology Beijing, Beijing 100083 (China); Ding, Xianfei, E-mail: xfding@ustb.edu.cn [National Center for Materials Service Safety, University of Science and Technology Beijing, Beijing 100083 (China); Shoji, Tetsuo, E-mail: tshoji@fri.niche.tohoku.ac.jp [National Center for Materials Service Safety, University of Science and Technology Beijing, Beijing 100083 (China); Fracture and Reliability Research Institute, Tohoku University, 6-6-01, Aramaki Aoba, Aoba-ku, Sendai City 980-8579 (Japan)

    2015-09-15

    Microstructures and microhardness at fusion boundary of a weld joint were investigated in a 316 stainless steel/Inconel 182 dissimilar weldment. The results showed that there were two alternately distributed typical fusion boundaries, a narrow random boundary (possessed 15% in length) with a clear sharp interface and an epitaxial fusion one with (100){sub BM}//(100){sub WM} at the joint interface. The composition transition, microstructure and hardness across the fusion boundary strongly depended on the type of the fusion boundary. For the random boundary, there was a clear sharp interface and the composition transition with a width of 100 μm took place symmetrically across the grain boundary. For the epitaxial fusion one, however, there were Type-I and Type-II grain boundaries perpendicular and parallel to the epitaxial fusion boundary, respectively. The composition transition took place in the Inconel 182 weld side. Σ3 boundaries in the HAZ of 316SS side and Σ5 grain boundaries in weld metal were usually observed, despite the type of fusion boundary, however the former was much more in epitaxial fusion boundary. Microhardness was continuously decreased across the random fusion boundary from the side of Inconel 182 to 316SS, but a hardening phenomenon appeared in the epitaxial fusion boundary zone because of its fine cellular microstructure. - Highlights: • Two typical fusion boundaries alternately distributed in the fusion interface • The microstructure, composition and hardness across fusion boundary depended on its type. • Different regions in welded joint have different special CSL value boundaries. • Hardening phenomenon only appeared in the epitaxial fusion boundary.

  16. Segregation behaviour and phase developments during solidification of Inconel 625; effect of iron and carbon

    DEFF Research Database (Denmark)

    Højerslev, Christian; Tiedje, Niels; Hald, John

    2004-01-01

    The key to improve the performance of Inconel 625 weld overlays applied for corrosion resistance in waste incinerator plants is to understand the solidification process: At present, enhanced resistance against fireside corrosion in waste incinerator boilers is commonly achieved by overlay welding...... on representative samples of the weld overlay using a combination of X-ray diffraction and scanning electron microscopy. It was found that the concentration of niobium and molybdenum was larger in the interdendritic matrix (denoted ƒ×ID) compared to the dendrite core (ƒ×DC). In addition, both elements were found...

  17. Influence of Overloads on Dwell Time Fatigue Crack Growth in Inconel 718

    OpenAIRE

    Saarimäki, Jonas; Moverare, Johan; Eriksson, Robert; Johansson, Sten

    2014-01-01

    Inconel 718 is one of the most commonly used superalloys for high temperature applications in gasturbines and aeroengines and is for example used for components such as turbine discs. Turbine discs can be subjected to temperatures up to ~700 °C towards the outer radius of the disc. During service, the discs might start to develop cracks due to fatigue and long dwell times. Additionally, temperature variations during use can lead to large thermal transients during start-up and shutdown which c...

  18. Modelling of high temperature fatigue crack growth in Inconel 718 under hold time conditions

    OpenAIRE

    Gustafsson, David; Lundström, Erik; Simonsson, Kjell

    2013-01-01

    Inconel 718 is a frequently used material for gas turbine applications at temperatures up to 650 °C. The main load cycle for such components is typically defined by the start-up and shut-down of the engine. It generally includes hold times at high temperatures, which have been found to have a potential for greatly increasing the fatigue crack growth rate with respect to the number of load cycles. However, these effects may be totally or partly cancelled by other load features, such as overloa...

  19. Summary of Studies of Aging and Environmental Effects on Inconel 617 and Haynes 230

    International Nuclear Information System (INIS)

    A number of very high temperature helium-cooled reactors have been built and operated for extended periods. The helium coolant in the primary circuit has been found to contain low levels of impurities after steady-state operation that can lead to an environmental degradation of the high temperature alloys used for internals and heat exchangers. Depending on the impurity concentration and the temperature, high temperature alloys can undergo oxidation, carburization, or decarburization. The concentration of H2O and CO is of particular interest because they essentially control the oxygen partial pressure and carbon activity, respectively. The optimum coolant chemistry for long-term stability of high temperature alloys is slightly oxidizing and results in formation of a tenacious and protective Cr2O3 scale. The most critical metallic component of the Next Generation Nuclear Plant (NGNP) is the heat exchanger. Inconel 617 is the primary candidate alloy for this application because of its superior creep resistance. The mechanisms of environmental interaction between this alloy and prototype Very High Temperature Reactor (VHTR) helium chemistries have been extensively studied. A modified type of Ellingham diagram that maps the ranges of carbon activity and oxygen partial pressure that result in each of the degradation mechanisms has been developed. The NGNP materials program has designed and built three test loops to extend previous studies on environmental effects of prototype impure helium on Inconel 617 by increasing temperatures and using test coupons that incorporate fusion welds in controlled impurity experiments. In addition, parallel studies have been initiated with a less well-characterized alloy, Haynes 230. The goal of this work is to determine the range of gas chemistries that give rise to stable oxide formation for these alloys at temperatures up to 1000 C. Stability of the microstructure and properties of Inconel 617 and Haynes 230 after extended exposure to

  20. ANALYSIS OF THE SURFACE PROFILE AND ITS MATERIAL SHARE DURING THE GRINDING INCONEL 718 ALLOY

    Directory of Open Access Journals (Sweden)

    Martin Novák

    2015-05-01

    Full Text Available Grinding is still an important method for surface finishing. At FPTM JEPU research, which deals with this issue is conducted. Experiments are carried out with grinding various materials under different conditions and then selected components of the surface integrity are evaluated. They include roughness Ra, Rm and Rz, Material ratio curve (Abbott Firestone curve and also the obtained roundness. This article deals with grinding nickel Inconel 718 alloy, when selected cutting grinding conditions were used and subsequently the surface profile and the material ratio curve were measured and evaluated.

  1. Spectral Emittance of Uncoated and Ceramic-Coated Inconel and Type 321 Stainless Steel

    Science.gov (United States)

    Richmond, Joseph C.; Stewart, James E.

    1959-01-01

    The normal spectral emittance of Inconel and type 321 stainless steel with different surface treatments was measured at temperatures of 900, 1,200, 1,500, and 1,800 F over a wavelength range of 1.5 to 15 microns. The measurements involved comparison of the radiant energy emitted by the heated specimen with that emitted by a comparison standard at the same temperature by means of a recording double-beam infrared spectrophotometer. The silicon carbide comparison standard had previously been calibrated against a laboratory black-body furnace. Surface treatments included electropolishing, sandblasting, electro-polishing followed by oxidation in air for 1/2 hour at 1,800 F, sandblasting followed by oxidation in air for 1/2 hour at 1,800 F, application of National Bureau of Standards coating A-418, and application of NBS ceramic coating N-143. The normal spectral emittance of both alloys in the electropolished condition was low and decreased very slightly with increasing wavelength while in the sandblasted condition it was somewhat higher and did not vary appreciably with wavelength. The oxidation treatment greatly increased the normal spectral emittance of both the electropolished and sandblasted type 321 stainless steel specimens and of the electropolished Inconel specimens and introduced some spectral selectivity into the curves. The oxidation increased the normal spectral emittance of the sandblasted Inconel specimens only moderately. Of the specimens to which a coating about 0.002 inch thick was applied, those coated with A-418 had higher emittance at all wavelengths than did those coated with N-143, and the coated specimens of Inconel had higher spectral emittance at all wavelengths than did the corresponding specimens of type 321 stainless steel. Both coatings were found to be partially transparent to the emitted energy at this thickness but essentially opaque at a thickness of 0.005 inch. Coated specimens with 0.005 inch or more of coating did not show the effect

  2. Nucleation mechanisms of dynamic recrystallization in Inconel 625 superalloy deformed with different strain rates

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    The effects of strain rates on the hot working characteristics and nucleation mechanisms of dynamic recrystallization (DRX) were studied by optical microscopy and electron backscatter diffraction (EBSD) technique. Hot compression tests were conducted using a Gleeble-1500 simulator at a true strain of 0.7 in the temperature range of 1000 to 1150 °C and strain rate range of 0.01 to 10.00 s-1. It is found that the size and volume fraction of the DRX grains in hot-deformed Inconel 625 superalloy firstly decreas...

  3. Development of inconel 718 processing performance under different cooling and lubricating condition%研究不同冷却润滑条件下切削镍基合金Inconel 718的加工性能

    Institute of Scientific and Technical Information of China (English)

    石鹏辉; 冯益华; 贾孝伟; 黄海霞; 李福盟

    2014-01-01

    The research progress of cutting nickel based alloy Inconel 718 machined cooling and lubrication condition was summarized at home and abroad in recent years.By comparing with the cutting force,cutting temperature, tool life, product surface quality, product surface roughness and so on to compare the cutting performance of nicked based alloy under dry cutting,MQL and cryogenic machining condition was introduced .The advantages and disadvantages of various methods and their applicable scope were compared.The development direction of processing method of difficult machining material like nickel base alloy inconel 718 was put forward.%综述了近年来国内外切削镍基合金Inconel 718的加工冷却润滑条件的研究进展,通过比较切削力、刀具寿命、切削温度、表面质量、表面粗糙度等几个方面来比较干式切削、微量润滑和低温冷风等条件下镍基合金的切削性能,介绍并比较了各种切削条件的优缺点和各自的适用范围。提出镍基合金Inconel 718等难加工材料的加工方法的发展方向。

  4. δ相对Inconel 718合金组织与疲劳性能影响的研究进展%Research Progress in Effect of δ Phase on Microstructure and Fatigue Property of Inconel 718 Alloy

    Institute of Scientific and Technical Information of China (English)

    司家勇; 刘锋

    2013-01-01

    It is the key factor to ensure the properties of the product that the quantity and morphology of S phase in Inconel 718 alloy. The research progress in effect of δ phase on microstructure and fatigue property of Inconel 718 alloy are summarized. Three aspects, the formation, precipitation dissolution behavior of δ phase, relationship be tween 8 phase and hot deformation parameters, effect of 8 phase on the fatigue property, are introduced.%Inconel 718合金中δ相数量与形貌的控制是保证产品性能的关键因素.介绍了近年来Inconel 718合金中δ相对其组织与疲劳性能影响的研究进展.综述了合金中δ相的形成与析出、溶解规律,δ相与热变形参数间的对应关系及δ相对疲劳性能的影响.

  5. Effect of temperature on fatigue crack growth rate in inconel 690

    International Nuclear Information System (INIS)

    The effect of temperature on fatigue crack growth rate in Inconel 690 steam generator tube was investigated at room temperature, 150 .deg. C, 300 .deg. C and 400 .deg. C in air environment. Fatigue tests was performed on compact tension(CT) specimens made to thickness 8mm. Heat treatment was performed to obtain various microstructures. Tests was conducted at load ratio 0.1, at frequency 10Hz using sinusoidal waveform. Crack length was monitored by compliance method using sensor probe. Tensile tests was performed to obtain yield strength for fatigue test at each testing temperature. Fracture modes were studied using scanning electron microscopy(SEM). Tensile properties of Inconel 690 were dependent on grain size and testing temperature. As temperature and grain size increased, yield strength decreased. At temperature above 300 .deg. C, the serrations which were an evidence of dynamic strain aging (DSA) were observed for all cases of materials. Fatigue crack growth rate decreased with increasing grain size. At low Δ K, grain size effect was significant at room temperature, which was due to roughness induced crack closure. With increasing temperature, fatigue crack growth rate increased and grain size effect decreased. Chormium carbides which have large size and semi-continuous distribution in the grain boundaries decreased fatigue crack growth rate

  6. Analysis of Deformation in Inconel 718 When the Stress Anomaly and Dynamic Strain Aging Coexist

    Science.gov (United States)

    Follansbee, Paul S.

    2016-09-01

    Deformation in Inconel 718 in the presence of combined effects of the stress anomaly and dynamic strain aging is analyzed according to an internal state variable model formulation. The analysis relies on the availability of experimental data in regimes of behavior where both the stress anomaly and dynamic strain aging are absent. A model that introduces two internal state variables—one characterizing interactions of dislocations with solute atoms and one characterizing interaction of dislocations with precipitates—is shown to adequately describe the temperature and strain-rate dependence of the yield stress in several superalloy systems. Strain hardening is then added with a third internal state variable to enable description of the full stress-strain curve. These equations are extrapolated into regimes where the stress anomaly and dynamic strain aging are present to identify signatures of their effects and to compare to similar analyses in a variety of metal systems. Dynamic strain aging in Inconel 718 follows similar trends to those observed previously. The magnitude of the stress anomaly tracks measurements of stress vs test temperature in pure Ni3Al. Several trends in the strain-rate sensitivity of elevated temperature deformation in superalloys are identified based on limited availability of measurements over a wide range of strain rates or tests using strain-rate changes.

  7. Oxidation Behaviors of Inconel 740H in Air and Dynamic Steam

    Science.gov (United States)

    Lu, Jintao; Yang, Zhen; Xu, Songqian; Zhao, Haiping; Gu, Y.

    2016-08-01

    Inconel 740H alloy is a candidate material for 700°C advanced ultra-supercritical (A-USC) coal-fired power plants application as superheater/reheater tube. In this work, oxidation behavior of Inconel 740H alloy was studied in static air at 750°C and 850°C, and in dynamic pure steam at 750°C, respectively. The alloy was oxidized approximately following a parabolic law in three test environment. In the static air, the oxidation rate at 850°C was about 50 times of that at the 750°C. More NiCrMn spinal and TiO2 were detected after oxidation at 850°C. Cr2O3, however, was the main oxidation product at 750°C. In the pure steam, Cr2O3 was still the main oxidation product. The oxidation rate was about 2.6 times of that in static air, but the surface roughness was much smaller and edges of oxide particles were more blurred. There was no evidence of cracks or spallation in three test environments.

  8. Effect of Powder-Suspended Dielectric on the EDM Characteristics of Inconel 625

    Science.gov (United States)

    Talla, Gangadharudu; Gangopadhyay, S.; Biswas, C. K.

    2016-02-01

    The current work attempts to establish the criteria for powder material selection by investigating the influence of various powder-suspended dielectrics and machining parameters on various EDM characteristics of Inconel 625 (a nickel-based super alloy) which is nowadays regularly used in aerospace, chemical, and marine industries. The powders include aluminum (Al), graphite, and silicon (Si) that have significant variation in their thermo-physical characteristics. Results showed that powder properties like electrical conductivity, thermal conductivity, density, and hardness play a significant role in changing the machining performance and the quality of the machined surface. Among the three powders, highest material removal rate was observed for graphite powder due to its high electrical and thermal conductivities. Best surface finish and least radial overcut (ROC) were attained using Si powder. Maximum microhardness was found for Si due to its low thermal conductivity and high hardness. It is followed by graphite and aluminum powders. Addition of powder to the dielectric has increased the crater diameter due to expansion of plasma channel. Powder-mixed EDM (PMEDM) was also effective in lowering the density of surface cracks with least number of cracks obtained with graphite powder. X-ray diffraction analysis indicated possible formation of metal carbides along with grain growth phenomenon of Inconel 625 after PMEDM.

  9. Surface Integrity and Structural Stability of Broached Inconel 718 at High Temperatures

    Science.gov (United States)

    Chen, Z.; Peng, R. Lin; Moverare, J.; Avdovic, P.; Zhou, J. M.; Johansson, S.

    2016-07-01

    The current study focused on the surface integrity issues associated with broaching of Inconel 718 and the structural stability of the broached specimen at high temperatures, mainly involving the microstructural changes and residual stress relaxation. The broaching operation was performed using similar cutting conditions as that used in turbo machinery industries for machining fir-tree root fixings on turbine disks. Thermal exposure was conducted at 723 K, 823 K, and 923 K (450 °C, 550 °C, and 650 °C) for 30, 300, and 3000 hours, respectively. Surface cavities and debris dragging, sub-surface cracks, high intensity of plastic deformation, as well as the generation of tensile residual stresses were identified to be the main issues in surface integrity for the broached Inconel 718. When a subsequent heating was applied, surface recrystallization and α-Cr precipitation occurred beneath the broached surface depending on the applied temperature and exposure time. The plastic deformation induced by the broaching is responsible for these microstructural changes. The surface tension was completely relaxed in a short time at the temperature where surface recrystallization occurred. The tensile layer on the sub-surface, however, exhibited a much higher resistance to the stress relief annealing. Oxidation is inevitable at high temperatures. The study found that the surface recrystallization could promote the local Cr diffusion on the broached surface.

  10. Structural characteristics of nickel super alloy INCONEL 713LC after heat treatment

    Directory of Open Access Journals (Sweden)

    A. Hernas

    2007-04-01

    Full Text Available Purpose: Aircraft industry often uses nickel super-alloys for blades of jet engine turbines. This paper summarises analysis of influence of heat treatment on structural characteristics of nickel super-alloy INCONEL 713LC.Design/methodology/approach: Experimental investigation castings made of commercially produced nickel super-alloy INCONEL 713LC. Material was after heat treatment subjected to detailed structural analysis with use of methods of light microscopy (LM, or scanning electron microscopy (SEM on microscopes OLYMPUS IX71 and JEOL JSM 50A.Findings: Mode of optimum heat treatment was proposed. On the basis of obtained results it is possible to recommend a heat treatment, which would consist of heating and dwell at the temperature exceeding 1240°C (min. 1260°C, so that precipitates at the grain boundaries dissolve completely, with subsequent slow cooling down to the temperature of approx. 940-950°C, so that there occurs intensive intra-granular precipitation of inter-metallic phase γ’.Research limitations/implications: The experiment was limited by occurrence a void in cast alloys.Practical implications: Aircraft industry often uses nickel super-alloys for blades of jet engine turbines.Originality/value: On the basis of obtained results it is possible to recommend the most suitable heat treatment, which produce intensive intra-granular precipitation of inter-metallic phase γ’. It was received a new know-how in this field.

  11. Discontinuous Dynamic Recrystallization of Inconel 718 Superalloy During the Superplastic Deformation

    Science.gov (United States)

    Huang, Linjie; Qi, Feng; Hua, Peitao; Yu, Lianxu; Liu, Feng; Sun, Wenru; Hu, Zhuangqi

    2015-09-01

    The superplastic behavior of Inconel 718 superalloy with particular emphasis on the microstructural evolution has been systematically investigated through tensile tests at the strain rate of 10-3 s-1 and the temperatures ranging from 1223 K to 1253 K (950 °C to 980 °C). Its elongations exceeded 300 pct under all of the experimental conditions and peaked a maximum value of 520 pct at 1223 K (950 °C). Moreover, the stress reached the top value at the strain of 0.3, and then declined until the tensile failure. In addition, we have found that the grain size reduced after deformation while the δ phase precipitation increased. Microstructural evolution during the superplasticity was characterized via transmission electron microscope, and the randomly distributed dislocation, dislocation network, dislocation arrays, low-angled subgrains, and high-angled recrystallized new grains were observed in sequence. These new grains were found to nucleate at the triple junction, twin boundary, and near the δ phase. Based on these results, it is deemed that the discontinuous dynamic recrystallization occurred as the main mechanism for the superplastic deformation of Inconel 718 alloy.

  12. Laser brazing of inconel 718 alloy with a silver based filler metal

    Science.gov (United States)

    Khorram, A.; Ghoreishi, M.; Torkamany, M. J.; Bali, M. M.

    2014-03-01

    In the presented study laser brazing of an inconel 718 alloy with silver based filler metal using 400 W pulsed Nd:YAG laser is investigated. Laser brazing was performed with varying laser frequency, pulse width, process speed and gap distance. The effect of preheating on wetting and spreading also was studied. Brazing geometrical images were observed using an optical microscope. The composition analysis and microstructure of the filler metal and brazed joints were examined using X-ray diffraction analyzer (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Micro-hardness and tensile test were performed for investigation of mechanical properties. The experimental observations show that filler metal consist of α-Ag solid solution, ά-Cu solid solution surround by the α-Ag solid solution and eutectic structure. Phases of the brazed joint are similar to the filler metal. The results indicate that the filler metal has adequate wetting and spreading on inconel 718 and the wetting angle depends on the heat input significantly. Interdiffusion occurs in laser brazing and the average thickness of reaction layer is approximately 2.5 μm. Whenever the gap is big, it is needed to use longer pulse width in order to have a better melting flow. Preheating has significant influence on wetting and spreading of the filler metal.

  13. WEAR ANALYSIS OF CERAMIC CUTTING TOOLS IN FINISH TURNING OF INCONEL 718

    Directory of Open Access Journals (Sweden)

    M. ARUNA,

    2010-09-01

    Full Text Available The demand for heat resistant Nickel based super alloys are increasing because of their excellent mechanical properties. Nickel based alloy, Inconel 718 is useful in aerospace applications. In this work, finish turning of Inconel 718 using ceramic tools is carried out under high pressure coolant supply. The approach is based on Taguchi’s method and the analysis of variance (ANOVA. A series of experiments are conducted by varying the process parameters and their effects on surface finish and tool wear are measured. It is found that the surface roughness is well below the rejection criteria. The experimental results indicate that the cutting speed is the most significant factor to the overall performance. The correlation etween cutting speed and feed with the tool wear and surface roughness are obtained by multi-variable linear regression and is compared with the experimental results. In addition, SEM analysis is carried out to study the wear of ceramic tools under varying processparameters. The results of the work provide recommendations to give the best quality surface combined with less tool wear.

  14. ANALYSIS OF PITTING CORROSION ON AN INCONEL 718 ALLOY SUBMITTED TO AGING HEAT TREATMENT

    Directory of Open Access Journals (Sweden)

    Felipe Rocha Caliari

    2014-10-01

    Full Text Available Inconel 718 is one of the most important superalloys, and it is mainly used in the aerospace field on account of its high mechanical strength, good resistance to fatigue and creep, good corrosion resistance and ability to operate continuously at elevated temperatures. In this work the resistance to pitting corrosion of a superalloy, Inconel 718, is analyzed before and after double aging heat treatment. The used heat treatment increases the creep resistance of the alloy, which usually is used up to 0.6 Tm. Samples were subjected to pitting corrosion tests in chloride-containing aqueous solution, according to ASTM-F746-04 and the procedure described by Yashiro et al. The results of these trials show that after heat treatment the superalloy presents higher corrosion resistance, i.e., the pitting corrosion currents of the as received surfaces are about 6 (six times bigger (~0.15 mA than those of double aged surfaces (~0.025 mA.

  15. Mechanical Behaviour of Inconel 718 Thin-Walled Laser Welded Components for Aircraft Engines

    Directory of Open Access Journals (Sweden)

    Enrico Lertora

    2014-01-01

    Full Text Available Nickel alloys are very important in many aerospace applications, especially to manufacture gas turbines and aero engine components, where high strength and temperature resistance are necessary. These kinds of alloys have to be welded with high energy density processes, in order to preserve their high mechanical properties. In this work, CO2 laser overlap joints between Inconel 718 sheets of limited thickness in the absence of postweld heat treatment were made. The main application of this kind of joint is the manufacturing of a helicopter engine component. In particular the aim was to obtain a specific cross section geometry, necessary to overcome the mechanical stresses found in these working conditions without failure. Static and dynamic tests were performed to assess the welds and the parent material fatigue life behaviour. Furthermore, the life trend was identified. This research pointed out that a full joint shape control is possible by choosing proper welding parameters and that the laser beam process allows the maintenance of high tensile strength and ductility of Inconel 718 but caused many liquation microcracks in the heat affected zone (HAZ. In spite of these microcracks, the fatigue behaviour of the overlap welds complies with the technical specifications required by the application.

  16. Laser post-processing of Inconel 625 made by selective laser melting

    Science.gov (United States)

    Witkin, David; Helvajian, Henry; Steffeney, Lee; Hansen, William

    2016-04-01

    The effect of laser remelting of surfaces of as-built Selective Laser Melted (SLM) Inconel 625 was evaluated for its potential to improve the surface roughness of SLM parts. Many alloys made by SLM have properties similar to their wrought counterparts, but surface roughness of SLM-made parts is much higher than found in standard machine shop operations. This has implications for mechanical properties of SLM materials, such as a large debit in fatigue properties, and in applications of SLM, where surface roughness can alter fluid flow characteristics. Because complexity and netshape fabrication are fundamental advantages of Additive Manufacturing (AM), post-processing by mechanical means to reduce surface roughness detracts from the potential utility of AM. Use of a laser to improve surface roughness by targeted remelting or annealing offers the possibility of in-situ surface polishing of AM surfaces- the same laser used to melt the powder could be amplitude modulated to smooth the part during the build. The effects of remelting the surfaces of SLM Inconel 625 were demonstrated using a CW fiber laser (IPG: 1064 nm, 2-50 W) that is amplitude modulated with a pulse profile to induce remelting without spallation or ablation. The process achieved uniform depth of melting and improved surface roughness. The results show that with an appropriate pulse profile that meters the heat-load, surface features such as partially sintered powder particles and surface connected porosity can be mitigated via a secondary remelting/annealing event.

  17. An experimental assessment on the performance of different lubrication techniques in grinding of Inconel 751.

    Science.gov (United States)

    Balan, A S S; Vijayaraghavan, L; Krishnamurthy, R; Kuppan, P; Oyyaravelu, R

    2016-09-01

    The application of emulsion for combined heat extraction and lubrication requires continuous monitoring of the quality of emulsion to sustain a desired grinding environment; this is applicable to other grinding fluids as well. Thus to sustain a controlled grinding environment, it is necessary to adopt an effectively lubricated wheel-work interface. The current study was undertaken to assess experimentally the ​ effects of different grinding environments such as dry, minimum quantity lubrication (MQL) and Cryo-MQL on performance, such as grinding force, temperature, surface roughness and chip morphology on Inconel 751, a higher heat resistance material posing thermal problems and wheel loading. The results show that grinding with the combination of both liquid nitrogen (LN2) and MQL lowers temperature, cutting forces, and surface roughness as compared with MQL and dry grinding. Specific cutting energy is widely used as an inverse measure of process efficiency in machining. It is found from the results that specific cutting energy of Cryo-MQL assisted grinding is 50-65% lower than conventional dry grinding. The grindability of Inconel 751 superalloy can be enhanced with Cryo-MQL condition. PMID:27621941

  18. A Study on Fretting Behavior in Room Temperature for Inconel Alloy 690

    Science.gov (United States)

    Kwon, Jae Do; Chai, Young Suck; Bae, Yong Tak; Choi, Sung Jong

    The initial crack under fretting condition occurs at lower stress amplitude and lower cycles of cyclic loading than that under plain fatigue condition. The fretting damage, for example, can be observed in fossil and nuclear power plant, aircraft, automobile and petroleum chemical plants etc. INCONEL alloy 690 is a high-chromium nickel alloy having excellent resistance to many corrosive aqueous media and high-temperature atmospheres. This alloy is used extensively in the industries of nuclear power, chemicals, heat-treatment and electronics. In this paper, the effect of fretting damage on fatigue behavior for INCONEL alloy 690 was studied. Also, various kinds of tests on mechanical properties such as hardness, tension and plain fatigue tests are performed. Fretting fatigue tests were carried out with flat-flat contact configuration using a bridge type contact pad and plate type specimen. Through these experiments, it is found that the fretting fatigue strength decreased about 43% compared to the plain fatigue strength. In fretting fatigue, the wear debris is observed on the contact surface, and the oblique micro-cracks are initiated at an earlier stage. These results can be used as the basic data in a structural integrity evaluation of heat and corrosion resistant alloy considering fretting damages.

  19. GRAIN GROWTH MODEL OF INCONEL 718 ALLOY FORGED SLAB IN REHEATING PROCESS PRIOR TO ROUGH ROLLING%Inconel 718合金方坯粗轧加热过程晶粒长大模型

    Institute of Scientific and Technical Information of China (English)

    陈礼清; 隋凤利; 刘相华

    2009-01-01

    The Inconel 718 superalloy is extensively used to manufacture critical parts in aero-nautical, astronautical, oil and chemical industries due to its excellent mechanical, physical and anti-corrosion behavior. Usually, these parts are shaped by hot forging or rolling in open-train mills. Recently, the tandem hot rolling has been applied to form superalloy bar products. In some cases, it can replace the traditional rolling, since it has higher productivity and product quality. In order to obtain the most favorable microstructure and the best mechanical properties of Inconel 718 alloy in tandem hot rolling, it is necessary to control its microstructural evolution in every step of the whole rolling process. With the aid of computer modeling, it is possible to make such a controlling process possible. As the first step in tandem hot rolling, reheating process of a forged slab prior to rough rolling plays a predominant role in predicting the grain size change or even the microstructural evo-lution. Thus, in this study, an Inconel 718 alloy forged slab was used as the experimental material and the effects of reheating temperature and holding time on its grain growth were investigated. A universal model was developed and verified for the grain growth of Inconel 718 alloy forged slab in reheating process prior to rough rolling. With the increase of holding time, the grain size shows no remarkable change up to 1173 K. The grain growth presents a linear trend in the range from 1173 to 1323 K. A parabolic trend of grain growth can be observed when reheating temperature is higher than 1323 K. The established grain growth model of Inconel 718 alloy would be suitable to calculate the grain size evolution under the both isothermal and non-isothermal reheating conditions. This could also provide a basis in formulating the technological parameters for tandem hot rolling of Inconel 718 superalloy.%以Inconel 718合金锻坯为研究对象,在1173-1423 K的温度范围内,研究了加热温度和时间对Inconel

  20. Tensile Properties and Microstructure of Inconel 718 Fabricated with Electron Beam Freeform Fabrication (EBF(sup 3))

    Science.gov (United States)

    Bird, R. Keith; Hibberd, Joshua

    2009-01-01

    Electron beam freeform fabrication (EBF3) direct metal deposition processing was used to fabricate two Inconel 718 single-bead-width wall builds and one multiple-bead-width block build. Specimens were machined to evaluate microstructure and room temperature tensile properties. The tensile strength and yield strength of the as-deposited material from the wall and block builds were greater than those for conventional Inconel 718 castings but were less than those for conventional cold-rolled sheet. Ductility levels for the EBF3 material were similar to those for conventionally-processed sheet and castings. An unexpected result was that the modulus of the EBF3-deposited Inconel 718 was significantly lower than that of the conventional material. This low modulus may be associated with a preferred crystallographic orientation resultant from the deposition and rapid solidification process. A heat treatment with a high solution treatment temperature resulted in a recrystallized microstructure and an increased modulus. However, the modulus was not increased to the level that is expected for Inconel 718.

  1. Effect of Double Aging Heat Treatment on the Short-Term Creep Behavior of the Inconel 718

    Science.gov (United States)

    Caliari, Felipe Rocha; Candioto, Kátia Cristiane Gandolpho; Couto, Antônio Augusto; Nunes, Carlos Ângelo; Reis, Danieli Aparecida Pereira

    2016-06-01

    This research studies the effect of double aging heat treatment on the short-term creep behavior of the superalloy Inconel 718. The superalloy, received in the solution treated state, was subjected to an aging treatment which comprises a solid solution at 1095 °C for 1 h, a first aging step of 955 °C for 1 h, then aged at 720 and 620 °C, 8 h each step. Creep tests at constant load mode, under temperatures of 650, 675, 700 °C and stress of 510, 625 and 700 MPa, were performed before and after heat treatment. The results indicate that after the double aging heat treatment creep resistance is increased, influenced by the presence of precipitates γ' and γ″ and its interaction with the dislocations, by grain size growth (from 8.20 to 7.23 ASTM) and the increase of hardness by approximately 98%. Creep parameters of primary and secondary stages have been determined. There is a breakdown relationship between dot{\\upvarepsilon }_{{s}} and stress at 650 °C of Inconel 718 as received, around 600 MPa. By considering the internal stress values, effective stress exponent, effective activation energy, and TEM images of Inconel 718 double aged, it is suggested that the creep mechanism is controlled by the interaction of dislocations with precipitates. The fracture mechanism of Inconel 718 as received is transgranular (coalescence of dimples) and mixed (transgranular-intergranular), whereas the Inconel 718 double aged condition crept surfaces evidenced the intergranular fracture mechanism.

  2. Delta工艺中Inconel 718合金中δ相的演变机制%EVOLUTION OF δ PHASE IN INCONEL 718 ALLOY DURING DELTA PROCESS

    Institute of Scientific and Technical Information of China (English)

    张海燕; 张士宏; 程明

    2009-01-01

    针对Inconel 718合金的Delta工艺,采用金相显微镜、扫描电镜和定量X射线衍射技术研究了变形温度为950℃,应变速率为0.005 s~(-1)的等温压缩变形中δ相的演变机制.结果表明:在变形前的加热和保温阶段,时效处理过程中晶内析出的颗粒/短棒状δ相全部溶解消失,δ相含量由8.14%降低为7.05%;在变形过程中δ相发生了溶解,含量由7.05%进一步降低为5.14%;由于变形断裂和溶解断裂的综合作用,片层/长针状δ相发生球化,由片层/长针状δ相转变为颗粒/短棒状δ相;在变形量最大的芯部,片层/长针状δ相全部消失,颗粒/短棒状δ相分布于晶内与晶界.

  3. Supersolidus liquid phase sintering of Inconel 718 powder alloy%超固相线液相烧结Inconel 718合金

    Institute of Scientific and Technical Information of China (English)

    汤春峰; 潘峰; 曲选辉; 贾成厂; 段柏华; 何新波

    2008-01-01

    以惰性气体雾化粉末为原料,采用超固相线液相烧结方法制备了Inconel 718粉末高温合金,研究了粉末合金的烧结温度和热处理制度对合金组织和力学性能的影响. 实验结果表明:在1240℃真空烧结120min可以制备出相对密度为98.5%的粉末合金,后续的热等静压处理可以将其相对密度提高到99.7%;经热处理后,合金的抗拉强度和延伸率分别为1280MPa和9%;析出相为球形γ′相、针状γ″相以及粗大的碳化物,平均晶粒大小在50μm以下.

  4. Analysis of Crack Generation Reason of Inconel 718 Alloy%Inconel 718合金件裂纹产生原因分析

    Institute of Scientific and Technical Information of China (English)

    樊建勋

    2013-01-01

    Inconel 718合金件在使用过程中裂纹产生的原因进行分析.结果表明:合金件在服役过程中主要受冷热应力与O、S元素的影响,过渡区域的棱边为应力集中区域,在热应力作用下为最容易破坏的位置.合金在服役过程中O和S扩散进基体,产生了氧化及硫化作用,使基体产生了氧化物和硫化物产物的的U型凹坑,加剧了应力集中区域的缺口敏感性,从而在冷热应力的作用下产生裂纹.裂纹的产生更易于O、S等有害元素向基体扩散,在应力作用下促使裂纹进一步扩展.在腐蚀、动态应力开裂、再腐蚀、冷热应力的作用下裂纹进一步扩展,是导致合金件失效的原因.

  5. 热处理对Inconel718合金组织及力学性能的影响%Effects of heat treatment on microstructure and mechanical properties of Inconel 718 alloy

    Institute of Scientific and Technical Information of China (English)

    魏先平; 郑文杰; 宋志刚; 雷霆; 谢清程; 易小东

    2012-01-01

    针对Inconel 718合金的不同用途,分析研究了4种常用热处理工艺对Inconel 718合金组织和力学性能的影响。结果表明:固溶温度超过1020℃时,奥氏体晶粒显著长大。合金中主要析出相有MC、δ、γ'和γ″相。δ相沿晶界分布,1025℃固溶时呈颗粒状少量析出;950℃固溶时呈块状大量析出;直接时效时呈网状不连续分布。同时,δ相对合金的晶粒度影响较大,且其析出数量和形态决定了合金的韧塑性,γ″、γ'相的析出量和尺寸与晶粒尺寸决定了合金的强度变化。%In view of different applications of Inconel 718 alloy, the influence of four kinds of heat treatment on mierostructure and mechanical performance of the alloy was investigated. The results indicate that the austenite grains grow observably when solution temperature exceeds 1020 %. The main precipitated phases of Inconel 718 alloy are MC,δ,γ' and γ". It is found that a few of blocky phase are formed along grain boundaries when the solution temperature is 1025 ℃ ,a large amount of blocky 8 phase are observable in the alloy solution-treated at 950 ℃ , and some net-liked 8 phase precipitates discontinuously under directly aging treatment. The precipitation of 8 phase significantly influences the grain size of the alloy and toughness and ductility of Inconel 718 alloy depend on the morphology and quantity of 8 phase. The morphological characteristics of γ", γ' phases and grain size of Inconel 718 alloy greatly affect its strength.

  6. Thermal expansion studies on Inconel-600[reg] by high temperature X-ray diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Raju, S. E-mail: sraju@igcar.ernet.in; Sivasubramanian, K.; Divakar, R.; Panneerselvam, G.; Banerjee, A.; Mohandas, E.; Antony, M.P

    2004-02-01

    The lattice thermal expansion characteristics of Inconel-600[reg] have been studied by high temperature X-ray diffraction (HT-XRD) technique in the temperature range 298-1200 K. Altogether four experimental runs were conducted on thin foils of about 75-100 {mu}m thickness. The diffraction profiles have been accurately calibrated to offset the shift in 2{theta} values introduced by sample buckling at elevated temperatures. The corrected lattice parameter data have been used to estimate the instantaneous and mean linear thermal expansion coefficients as a function of temperature. The thermal expansion values estimated in the present study show a fair degree of agreement with other existing dilatometer based bulk thermal expansion estimates. The lattice parameter for this alloy at 300 K is found to be 0.3549(1) nm. The mean linear thermal expansivity is found to be 11.4 x 10{sup -6} K{sup -1}.

  7. Properties of Inconel 625 mesh structures grown by electron beam additive manufacturing

    International Nuclear Information System (INIS)

    Relationships between electron beam parameters (beam current, beam speed, and beam focus) and physical properties (mass, diameter, elastic modulus, and yield strength) have been investigated for Inconel 625 mesh cubes fabricated using an additive manufacturing technology based on electron beam melting. The elastic modulus and yield strength of the mesh cubes have been systematically varied by approximately a factor of ten by changing the electron beam parameters. Simple models have been used to understand these relationships. Structural anisotropies of the mesh associated with the layered build architecture have been observed and may contribute, along with microstructural anisotropies, to the anisotropic mechanical properties of the mesh. Knowledge of this kind is likely applicable to other metal and alloy systems and is essential to rapidly realize the full potential of this burgeoning technology

  8. Aging Thermal Treatment in the Inconel 725 Brazed Incorporating Tungsten Nanoparticles

    Directory of Open Access Journals (Sweden)

    H. M. Hdz-García

    2016-01-01

    Full Text Available Fractures in blade sections of Inconel 725 were impregnated with tungsten nanoparticles and jointed by the brazing process. In order to evaluate their effect over the microstructure, aging thermal treatments at 750°C for 2, 6, 10, and 14 h were done. BNi-9 was selected as brazing filler metal and was characterized by scanning electron microscopy and X-ray fluorescence. Before brazing, the fractures were impregnated with a mixture of tungsten NPs in ethanol. Measurements of Vickers microhardness showed an increase in the melting zone of samples with aging thermal treatment for 14 h, which is attributed to the precipitation of the γ′ phase with a typical size of ca. 100 nm. Likewise, the tungsten NPs modified the size and morphology of Cr-Ni eutectics into finer and uniformly distributed microstructures.

  9. Processing and Microstructural Evolution of Superalloy Inconel 718 during Hot Tube Extrusion

    Institute of Scientific and Technical Information of China (English)

    Shihong ZHANG; Zhongtang WANG; Bing QIAO; Yi XU; Tingfeng XU

    2005-01-01

    The processing parameters of tube extrusion for superalloy Inconel 718 (IN 718), such as slug temperature, tools temperature, choice of lubricant, extrusion ratio and extrusion speed, were determined by experiment in this paper. An appropriate temperature range recommended for the slug is 1080~1120℃, and the temperature range recommended for the tools is 350~500℃. The microstructural evolution of superalloy IN 718 during tube extrusion was analyzed.With the increase of the deformation the cross crystal grains were slightly refined. While the vertical crystal grain is elongated evidently and the tensile strength increased along the axial rake. Glass lubricants have to be spread on the slug surface after being heated to 150~200℃, vegetable oil or animal oil can be used as the lubricant on the surface of the tools to reduce the extrusion force remarkably.

  10. Segregation of B, P, and C in the Ni-Based Superalloy, Inconel 718

    Science.gov (United States)

    Alam, Talukder; Felfer, Peter J.; Chaturvedi, Mahesh; Stephenson, Leigh T.; Kilburn, Matthew R.; Cairney, Julie M.

    2012-07-01

    Small additions of B, P, and C can result in dramatic changes in the mechanical performance and welding behavior of Inconel 718. Although additions of B and P improve the mechanical properties, they have a detrimental effect on weldability. Adding C mitigates the negative effect on welding while retaining the improvements in mechanical performance. In this study, precise observations of the segregation of B, P, and C to the grain boundaries are made using site-specific atom probe tomography and NanoSIMS. Changes in the segregation behavior provide a quantitative explanation for the welding response, where hot cracking is attributed to the formation of a eutectic film. Calculations of the relative positions of the B, P, and C revealed that these atoms were less likely to cluster together in the presence of C, providing insight into the likely mechanisms behind the segregation behavior in this complex, multicomponent alloy.

  11. Sliding wear and friction behavior of zirconium alloy with heat-treated Inconel718

    Energy Technology Data Exchange (ETDEWEB)

    Kim, J.H., E-mail: kimjhoon@cnu.ac.kr [Dept. of Mechanical Design Engineering, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon 305-764 (Korea, Republic of); Park, J.M. [Dept. of Mechanical Design Engineering, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon 305-764 (Korea, Republic of); Park, J.K.; Jeon, K.L. [Nuclear Fuel Technology Department, Korea Nuclear Fuel, 1047 Daedukdae-ro, Yuseong-gu, Daejeon 305-353 (Korea, Republic of)

    2014-04-01

    In water-cooled nuclear reactors, the sliding of fuel rod can lead to severe wear and it is an important issue to sustain the structural integrity of nuclear reactor. In the present study, sliding wear behavior of zirconium alloy in dry and water environment using Pin-On-Disk sliding wear tester was investigated. Wear resistance of zirconium alloy against heat-treated Inconel718 pin was examined at room temperature. Sliding wear tests were carried out at different sliding distance, axial load and sliding speed based on ASTM (G99-05). The results of these experiments were verified with specific wear rate and coefficient of friction. The micro-mechanisms responsible for wear in zirconium alloy were identified to be microcutting and microcracking in dry environment. Moreover, micropitting and delamination were observed in water environment.

  12. Temperature field analysis and its application in hot continuous rolling of Inconel 718 superalloy

    Institute of Scientific and Technical Information of China (English)

    Fengli SUI; Liqing CHEN; Xianghua LIU; Lintao WANG; Wei LI

    2009-01-01

    A coupled thermo-mechanical model containing metal flow and temperature field for calculating temperature variation has been developed on fourteen-pass hot continu-ous rolling of round rod for Inconel 718 alloy using 3D elastic-plastic finite element method (FEM). The temperature of characteristic analysis points in the intermedi-ate cross-section of the workpiece has been simulated at initial temperature ranging nite element analysis and microstructural observation in cylindrical hot compression experiments, the appropriate hot continuous rolling technologies have been designed for rod products with different diameters. For a real rolling practice, the simulated surface temperature was examined and is in good agreement with the measured one.

  13. Laser controlled melting of pre-prepared inconel 718 alloy surface

    Science.gov (United States)

    Abdul Aleem, B. J.; Hashmi, M. S. J.; Yilbas, B. S.

    2011-11-01

    Laser treatment of Inconel 718 alloy surface is carried out. The alloy surface is coated with a carbon layer containing 7% TiC particles prior to the laser treatment. The carbon coating provides increased absorption of the incident laser beam and holds TiC particles. The microstrutural and morphological changes in the laser treated region are examined using optical and scanning electron microscopes, energy dispersive spectroscopy, and X-ray diffraction. The microhardness of the surface is measured and the residual stress formed at the surface vicinity is determined from the XRD technique. It is found that partial dissolution of carbide particles takes place at the surface. The composition of fine grains at the surface vicinity, nitride compounds formed, and dissolution of Laves phase at the surface region enhances the hardness at the treated surface. In addition, laser treated surface is free from the micro-crack network and cavities.

  14. Study of delta phase on static recrystallization behavior of Inconel 718 alloy.

    Science.gov (United States)

    Lee, Hwa-Teng; Hou, Wen-Hsin

    2012-09-01

    The mechanical properties of Inconel 718 alloy depend on its microstructural features. Controlling the grain size during manufacturing is currently achieved through the use of a powerful hot forming process performed at a temperature sufficiently high to induce dynamic recrystallization. The present study proposes an alternative technique to achieve a uniform fine grain structure by using static recrystallization and a proper control of delta precipitation. The results show that a fine structure with an average grain size of ASTM No. 7 can be achieved. And in this study the finest grains yet achievable is ca. 200 nm. As a result, the proposed technique provides a feasible means of controlling the grain size without the need for an energy consumption and technically sophisticated hot forming process.

  15. Deformation characteristics of δ phase in the delta-processed Inconel 718 alloy

    International Nuclear Information System (INIS)

    The hot working characteristics of δ phase in the delta-processed Inconel 718 alloy during isothermal compression deformation at temperature of 950 deg. C and strain rate of 0.005 s-1, were studied by using optical microscope, scanning electron microscope and quantitative X-ray diffraction technique. The results showed that the dissolution of plate-like δ phase and the precipitation of spherical δ phase particles coexisted during the deformation, and the content of δ phase decreased from 7.05 wt.% to 5.14 wt.%. As a result of deformation breakage and dissolution breakage, the plate-like δ phase was spheroidized and transferred to spherical δ phase particles. In the center with largest strain, the plate-like δ phase disappeared and spherical δ phase appeared in the interior of grains and grain boundaries.

  16. EXPERIMENTAL INVESTIGATION AND THERMODYNAMIC CALCULATION ON PHASE PRECIPITATION OF INCONEL 740

    Institute of Scientific and Technical Information of China (English)

    S.Q. Zhao; Y. Jiang; J.X. Dong; X.S. Xie

    2006-01-01

    A novel nickel-based superalloy INCONEL 740 was under development for application in ultra-supercritical superheater tubers above 750℃. The precipitation behaviors of η phase andγ′ particles of the alloy were investigated through experimental study and phase computation.Experimental results showed that η phase formed a Widmanst(a)tten pattern structure following long-term exposure at elevated temperatures and that the coarsening of γ′ particle follows a cube rate law: (r)3 ∝t. Thermodynamic calculation results showed that Al and Ti had an important effect on the precipitation behavior of γ′ and η phases. Two suggested novel modified alloys, wherein the Al and Ti contents were modified, were designed and melted for the experimental study. The preliminary results indicated that the modified alloys exhibited higher structural stability following long-term exposure at 750℃ till 5000h.

  17. MICROSTRUCTURES AND THE STRUCTURE STABILITY OF INCONEL 725, A NEW AGE-HARDENABLE CORROSION RESISTANT SUPERALLOY

    Institute of Scientific and Technical Information of China (English)

    J.X. Dong; M.C. Zhang; S.K. Mannan

    2003-01-01

    INCONEL725 is a highly corrosion resistant nickel based alloy capable of being age-hardened to high strength levels. The microstructure observations and the phase iden-tification after a standard heat treatment were investigated. The results show thatmary carbide phase TiC, as well as M6C carbide and a little extent MC (mainly TiC)precipitates which nucleate mainly at grain boundaries. An isothermal aging studywas carried out on this alloy for up to 10 000 hours at 593℃. This additional agingdid not affect the tensile strength. However, microstructures show that the thermalexposure has a little additional effect. With increasing the exposure time, the size ofcipitated at grain boundaries have an increased and complex tendency on a few grainboundaries. The experimental results illustrate the excellent structure stability of theage-hardenable IN725 at 593℃.

  18. Deformation characteristics of {delta} phase in the delta-processed Inconel 718 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, H.Y., E-mail: haiyanzhang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Zhang, S.H., E-mail: shzhang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Cheng, M. [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li, Z.X. [Beijing Institute of Aeronautica1 Materials, Beijing 100095 (China)

    2010-01-15

    The hot working characteristics of {delta} phase in the delta-processed Inconel 718 alloy during isothermal compression deformation at temperature of 950 deg. C and strain rate of 0.005 s{sup -1}, were studied by using optical microscope, scanning electron microscope and quantitative X-ray diffraction technique. The results showed that the dissolution of plate-like {delta} phase and the precipitation of spherical {delta} phase particles coexisted during the deformation, and the content of {delta} phase decreased from 7.05 wt.% to 5.14 wt.%. As a result of deformation breakage and dissolution breakage, the plate-like {delta} phase was spheroidized and transferred to spherical {delta} phase particles. In the center with largest strain, the plate-like {delta} phase disappeared and spherical {delta} phase appeared in the interior of grains and grain boundaries.

  19. EXPERIMENTAL INVESTIGATION OF INCONEL 718 DURING DIE-SINKING ELECTRIC DISCHARGE MACHINING

    Directory of Open Access Journals (Sweden)

    PUSHPENDRA S BHARTI,

    2010-11-01

    Full Text Available This work investigates the machining characteristics of Inconel 718 during die-sinking electric discharge machining process with copper as tool electrode. Experiments have been carried out to see the effects of input parameters like shape factor, pulse-on-time, discharge current, duty cycle, gap voltage, flushing pressure and tool electrode lift time on performance measures like material removal rate, surface roughness and tool wear rate. Taguchi’s method has been used as Design of Experiments technique for experimental investigation. Experiments have been designed as per Taguchi’s L36 orthogonal array. Analysis of variance (ANOVA is employed to indicate the level of significance of machining parameters. Discharge current and pulse-on time are found the most influential common input parameter on each performance measure. Duty cycle and tool electrode lift time are found the least influential parameters.

  20. Microstructure evolution and mechanical properties of Inconel 740H during aging at 750 °C

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Chong, E-mail: chongyan871210@sina.com [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Central Iron and Steel Research Institute, Beijing 100084 (China); Zhengdong, Liu [Central Iron and Steel Research Institute, Beijing 100084 (China); Godfrey, Andy; Wei, Liu [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Yuqing, Weng [Central Iron and Steel Research Institute, Beijing 100084 (China)

    2014-01-01

    The microstructure evolution of Inconel 740H during aging at 750 °C for up to 3000 h was investigated by means of optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), small-angle X-ray scattering (SAXS), three-dimensional atom probe (3DAP) analysis and micro-phase analysis. The mechanical properties of samples after aging were also studied. The grain size increased substantially during the whole aging period. Two different types of grain boundary carbides were observed; block-shaped and needle-shaped. Both were identified to be M{sub 23}C{sub 6} by selected area diffraction measurements. The grain boundary carbides did not coarsen significantly during aging, with the weight fraction increasing only from 0.20% to 0.28%. In contrast, a much higher coarsening rate of γ′ precipitates was observed, as evidenced from both TEM observations and SAXS analysis. 3DAP was used to study the elemental partitioning behavior between γ′ precipitates and γ matrix as well as the evolution in width of the γ/γ′ interface. A large increase in the width of γ/γ′ interfaces was seen between 1000 h and 3000 h aging. In addition, for the sample aged at 750 °C for 3000 h, Cr enrichment on the γ matrix side of the γ/γ′ interface was found. Tensile tests at 750 °C of the aged samples showed a gradual decrease in elevated-temperature yield strength after 500 h, when this alloy was over-aged. The critical precipitate size for the transition from precipitate cutting by weakly coupled dislocations to strongly coupled dislocations for Inconel 740H was calculated to be approximately 50 nm, which agrees well with the experiment measurements of elevated-temperature yield strength. The room temperature impact toughness of all samples decreased during aging as the grain size kept growing.

  1. Effect of cold drawing ratio on γ′ precipitation in Inconel X-750

    Energy Technology Data Exchange (ETDEWEB)

    Ha, Jeong Won [Department of Materials Science and Engineering, Pusan National University, Busan 609-735 (Korea, Republic of); Research and Development Center, KOS Limited, Yangsan 626-230 (Korea, Republic of); Seong, Baek Seok [Neutron Science Division, HANARO Center, Korea Atomic Energy Research Institute, Daejon 305-353 (Korea, Republic of); Jeong, Hi Won; Yoo, Young Soo [Advanced Metallic Materials Division, Korea Institute of Materials Science, Changwon 642-831 (Korea, Republic of); Choi, Yoon Suk [Department of Materials Science and Engineering, Pusan National University, Busan 609-735 (Korea, Republic of); Kang, Namhyun, E-mail: nhkang@pusan.ac.kr [Department of Materials Science and Engineering, Pusan National University, Busan 609-735 (Korea, Republic of)

    2014-10-15

    Inconel X-750 is a Ni-based precipitation-hardened superalloy having large tensile and fracture strengths. In the study, X-750 wires were cold drawn to different extents. Small angle neutron scattering was employed to quantitatively measure the size and volume fraction of the γ′ phase as a function of the cold drawing ratio (DR) and aging temperature. The presence and size of γ′ precipitates were confirmed by transmission electron microscopy. The drawing ratio had an important effect on the volume fraction of the γ′ precipitates. However, the size of the precipitates was independent on the drawing ratio. The specimen with the minimum drawing ratio (DR0) produced the largest volume fraction of γ′ as compared with large drawing ratio (DR) specimens such as DR17 and DR42. The small volume fraction of the γ′ phase for a sizeable drawing ratio was associated with the large amount of nucleation sites for secondary carbides, M{sub 23}C{sub 6}, and the fast diffusion path, i.e., dislocation, needed to form M{sub 23}C{sub 6}. A Cr depletion zone around the secondary carbides raised the solubility of γ′. Therefore, the significant drawing ratio contributing to the large volume fraction of the secondary carbides decreased the volume fraction of the γ′ precipitates in Inconel X-750. - Highlights: • The volume fraction of secondary carbides increased with the drawing ratio. • The volume fraction of γ′ decreased as the drawing ratio increased. • The drawing ratio affected the γ′ volume fraction with no variation of the γ' size. • The volume fraction of γ′ was affected by the secondary carbide volume fraction.

  2. Microstructural evolution of CANDU spacer material Inconel X-750 under in situ ion irradiation

    Science.gov (United States)

    Zhang, He Ken; Yao, Zhongwen; Judge, Colin; Griffiths, Malcolm

    2013-11-01

    Work on Inconel®Inconel® is a registered trademark of Special Metals Corporation that refers to a family of austenitic nickel-chromium-based superalloys.1 X-750 spacers removed from CANDU®CANDU® is a registered trademark of Atomic Energy of Canada Limited standing for ''CANada Deuterium Uranium''.2 reactors has shown that they become embrittled and there is development of many small cavities within the metal matrix and along grain boundaries. In order to emulate the neutron irradiation induced microstructural changes, heavy ion irradiations (1 MeV Kr2+ ions) were performed while observing the damage evolution using an intermediate voltage electron microscope (IVEM) operating at 200 kV. The irradiations were carried out at various temperatures 60-400 °C. The principal strengthening phase, γ‧, was disordered at low doses (˜0.06 dpa) during the irradiation. M23C6 carbides were found to be stable up to 5.4 dpa. Lattice defects consisted mostly of stacking fault tetrahedras (SFTs), 1/2 perfect loops and small 1/3 faulted Frank loops. The ratio of SFT number density to loop number density for each irradiation condition was found to be neither temperature nor dose dependent. Under the operation of the ion beam the SFT production was very rapid, with no evidence for further growth once formed, indicating that they probably formed as a result of cascade collapse in a single cascade. The number density of the defects was found to saturate at low dose (˜0.68 dpa). No cavities were observed regardless of the irradiation temperature between 60 °C and 400 °C for doses up to 5.4 dpa. In contrast, cavities have been observed after neutron irradiation in the same material at similar doses and temperatures indicating that helium, produce during neutron irradiation, may be essential for the nucleation and growth of cavities.

  3. Effect of cold drawing ratio on γ′ precipitation in Inconel X-750

    International Nuclear Information System (INIS)

    Inconel X-750 is a Ni-based precipitation-hardened superalloy having large tensile and fracture strengths. In the study, X-750 wires were cold drawn to different extents. Small angle neutron scattering was employed to quantitatively measure the size and volume fraction of the γ′ phase as a function of the cold drawing ratio (DR) and aging temperature. The presence and size of γ′ precipitates were confirmed by transmission electron microscopy. The drawing ratio had an important effect on the volume fraction of the γ′ precipitates. However, the size of the precipitates was independent on the drawing ratio. The specimen with the minimum drawing ratio (DR0) produced the largest volume fraction of γ′ as compared with large drawing ratio (DR) specimens such as DR17 and DR42. The small volume fraction of the γ′ phase for a sizeable drawing ratio was associated with the large amount of nucleation sites for secondary carbides, M23C6, and the fast diffusion path, i.e., dislocation, needed to form M23C6. A Cr depletion zone around the secondary carbides raised the solubility of γ′. Therefore, the significant drawing ratio contributing to the large volume fraction of the secondary carbides decreased the volume fraction of the γ′ precipitates in Inconel X-750. - Highlights: • The volume fraction of secondary carbides increased with the drawing ratio. • The volume fraction of γ′ decreased as the drawing ratio increased. • The drawing ratio affected the γ′ volume fraction with no variation of the γ' size. • The volume fraction of γ′ was affected by the secondary carbide volume fraction

  4. Inconel718合金压铸模力学性能的神经网络预测%Prediction of Mechanical Properties of Die-casting Mould of Inconel 718 Alloy Based on Neural Network

    Institute of Scientific and Technical Information of China (English)

    樊爱珍

    2013-01-01

    研究了不同热处理工艺条件下Inconel 718合金压铸模的显微组织,并测试了该合金的力学性能.结果表明:随着热处理温度的降低,合金塑韧性减小,强度增大.基于BP神经网络构建了Inconel 718合金力学性能模型,并对合金抗拉强度、屈服强度、伸长率和断面收缩率进行了预测.预测相关性达到0.999 93,误差均在5%以内.

  5. Influence of Feed Per Tooth on Surface Quality of Inconel 718 Alloy When Broaching%拉刀齿升量对Inconel 718合金拉削表面质量的影响

    Institute of Scientific and Technical Information of China (English)

    庞丽君; 段宝

    2004-01-01

    Inconel 718合金是一种综合机械性能优良的高温合金,在国内外应用非常广泛。在国内主要用于制造多种先进发动机的涡轮盘、机匣、涡轮叶片等重要零件。由于高温合金塑性大,韧性高,导热性差,给切削加工带来了困难,如在拉削加工Inconel 718合金时,拉刀齿升量的大小就直接影响着合金表面质量,本课题对此进行了试验研究。

  6. Research on Stress Threshold of Stress Corrosion Cracking of Inconel 718 Alloy Hold-down Spring%Inconel 718合金压紧弹簧应力腐蚀开裂的应力阈值研究

    Institute of Scientific and Technical Information of China (English)

    陈亮; 庞华; 宋小明; 刘丽莉

    2015-01-01

    采用适当的热处理时效工艺,可以避免板状压紧弹簧的Inconel 718镍基合金在晶界上产生有害的δ相,从而对压水堆一回路水质条件具有较低的应力腐蚀开裂敏感性.为防止镍基合金发生应力腐蚀开裂(sCC),其承受的应力不应超过该合金屈服强度的75%~ 80%.对于采用Inconel 718材料的板状压紧弹簧,其设计应力阈值设为931 MPa(135 ksi)在合理范围内,且其数值并不保守.

  7. Influence of carbon and niobium on microstructures and properties of Inconel 718 alloy deposit coating%碳、铌对Inconel 718合金熔敷层组织与性能的影响

    Institute of Scientific and Technical Information of China (English)

    毛萍莉; 李红军; 耿新; 孔凡亚; 都祥远; 边舫

    2007-01-01

    为了提高Inconel 718合金焊接接头的塑、韧性,开发了具有良好力学性能和热加工性能的镍基高温合金焊接材料.通过适当调整Inconel 718高温合金中的碳、铌含量,并在一定工艺参数下进行熔敷,然后再进行扩散退火和固溶、时效处理;研究了C、Nb含量变化对Inconel 718高温合金熔敷层的组织和性能的影响.实验结果表明:焊后熔敷层的组织主要由γ固溶体构成,枝晶间出现白色的Laves相;经扩散退火处理后,Laves相发生溶解;在相同的处理条件下,熔敷层的屈服强度和硬度对碳、铌成分的变化比较敏感.

  8. A study on the thermal expansion characteristics of Inconel-82 filler wire by high temperature X-ray diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Panneerselvam, G.; Antony, M.P. [Fuel Chemistry Division, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603 102 (India); Raju, S.; Jose, R.; Divakar, R.; Mohandas, E. [Materials Characterization Group, Physical Metallurgy Section, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603 102 (India); Sivasubramanian, K. [Safety Engineering Division, Indira Gandhi Centre for Atomic Research, Kalpakkam, 603 102 (India)

    2004-01-01

    The lattice parameter (a) change with respect to temperature (T) has been measured by high temperature X-ray diffraction (HT-XRD) technique for Inconel-82 filler wire used in the TIG welding of a dissimilar joint involving Inconel-600 and commercially pure iron. By taking proper precautions to minimise the temperature gradient across the sample thickness, and by suitably calibrating the shift in 2{theta} produced as a result of sample buckling at high temperatures, we could obtain fairly reliable estimates of lattice parameter in the temperature range 300-1200 K. The lattice parameter and the coefficient of mean linear thermal expansion at 300 K, have been found to be 3.546(2)x10{sup -10} m and 11.03x10{sup -6} K{sup -1}, respectively.

  9. Determination of Constitutive Equation for Thermo-mechanical Processing of INCONEL 718 Through Double Multivariate Nonlinear Regression Analysis

    Science.gov (United States)

    Hussain, Mirza Zahid; Li, Fuguo; Wang, Jing; Yuan, Zhanwei; Li, Pan; Wu, Tao

    2015-07-01

    The present study comprises the determination of constitutive relationship for thermo-mechanical processing of INCONEL 718 through double multivariate nonlinear regression, a newly developed approach which not only considers the effect of strain, strain rate, and temperature on flow stress but also explains the interaction effect of these thermo-mechanical parameters on flow behavior of the alloy. Hot isothermal compression experiments were performed on Gleeble-3500 thermo-mechanical testing machine in the temperature range of 1153 to 1333 K within the strain rate range of 0.001 to 10 s-1. The deformation behavior of INCONEL 718 is analyzed and summarized by establishing the high temperature deformation constitutive equation. The calculated correlation coefficient ( R) and average absolute relative error ( AARE) underline the precision of proposed constitutive model.

  10. Recyclability Study on Inconel 718 and Ti-6Al-4V Powders for Use in Electron Beam Melting

    Science.gov (United States)

    Nandwana, Peeyush; Peter, William H.; Dehoff, Ryan R.; Lowe, Larry E.; Kirka, Michael M.; Medina, Francisco; Babu, Sudarsanam S.

    2016-02-01

    Powder bed-based additive manufacturing technologies offer a big advantage in terms of reusability of the powders over multiple cycles that result in cost savings. However, currently there are no standards to determine the factors that govern the powder reuse times. This work presents the results from a recyclability study conducted on Inconel 718 and Ti-6Al-4V powders. It has been found that the Inconel 718 powders are chemically stable over a large number of cycles and their reuse time is limited by physical characteristics of powders such as flowability. Ti-6Al-4V, on the other hand, finds its reuse time governed by the oxygen pick up that occurs during and in between build cycles. The detailed results have been presented.

  11. Ultrasonic measurements for in-service assessment of wrought Inconel 625 cracker tubes of heavy water plants

    International Nuclear Information System (INIS)

    The degradation in mechanical properties of Inconel 625 ammonia cracker tubes occurs during the service for long duration in heavy water plants. The present study brings out the possibility of using Poisson's ratio (derived from measurement of time of flight of ultrasonic waves) in combination with hardness measurements, as an effective non-destructive tool for assessment of in-service degradation of Inconel 625 cracker tubes and qualification of re-solution annealing heat treatment for their rejuvenation. Further, the study also indicates the feasibility of extending the life of some of the tubes beyond the presently followed 120 000 h, before they are taken up for re-solution annealing, without affecting their serviceability. However, further studies are required to identify quantitative criterion for Poisson's ratio and hardness values, for deciding on the basis for removal of the tubes for rejuvenation

  12. Determination of mass attenuation coefficients and effective atomic numbers for Inconel 738 alloy for different energies obtained from Compton scattering

    International Nuclear Information System (INIS)

    Highlights: ► Mass attenuation coefficient of Inconel 738 superalloy was measured. ► Gamma-ray energies were changed by Compton scattering technique. ► Effective atomic number and electron density are also calculated. ► All parameters decrease with increased energy. ► The experimental values are in good agreement with theoretical ones. - Abstract: The mass attenuation coefficient of Inconel 738 superalloy has been measured at different gamma ray energies by using the Compton scattering technique. The theoretical values of mass attenuation coefficient of a glass sample were calculated using WinXCom program. The effective atomic number and electron density are also calculated. The results showed that the mass attenuation coefficients, effective atomic number and electron density increase with the decrease in gamma ray energies which is in good agreement with theoretical values (less than 2% error)

  13. Experimental Study of Direct Laser Deposition of Ti-6Al-4V and Inconel 718 by Using Pulsed Parameters

    Directory of Open Access Journals (Sweden)

    Kamran Shah

    2014-01-01

    Full Text Available Laser direct metal deposition (LDMD has developed from a prototyping to a single metal manufacturing tool. Its potential for creating multimaterial and functionally graded structures is now beginning to be explored. This work is a first part of a study in which a single layer of Inconel 718 is deposited on Ti-6Al-4V substrate. Single layer tracks were built at a range of powder mass flow rates using a coaxial nozzle and 1.5 kW diode laser operating in both continuous and pulsed beam modes. This part of the study focused on the experimental findings during the deposition of Inconel 718 powder on Ti-6Al-4V substrate. Scanning electron microscopy (SEM and X-ray diffraction analysis were performed for characterization and phase identification. Residual stress measurement had been carried out to ascertain the effects of laser pulse parameters on the crack development during the deposition process.

  14. Investigation of surface integrity in high-speed ball end milling of cantilever shaped thin plate of Inconel 718

    OpenAIRE

    N.N. Bhopale; R.S. Pawade

    2012-01-01

    The paper addresses the effects of cutting speed and feed on the work piece deflection and surface integrity during milling of cantilever shaped Inconel 718 plate under different cutter orientations. The experiments were conducted on a CNC vertical milling machine using 10 mm diameter TiAlN coated solid carbide ball end milling cutter. Surface integrity is assessed in terms of micro hardness beneath the machined surface. The micro-hardness profile shows different patterns at various cutting p...

  15. Experimental and modeling results of creep-fatigue life of Inconel 617 and Haynes 230 at 850 °C

    Science.gov (United States)

    Chen, Xiang; Sokolov, Mikhail A.; Sham, Sam; Erdman, Donald L., III; Busby, Jeremy T.; Mo, Kun; Stubbins, James F.

    2013-01-01

    Creep-fatigue testing of Ni-based superalloy Inconel 617 and Haynes 230 were conducted in the air at 850 °C. Tests were performed with fully reversed axial strain control at a total strain range of 0.5%, 1.0% or 1.5% and hold time at maximum tensile strain for 3, 10 or 30 min. In addition, two creep-fatigue life prediction methods, i.e. linear damage summation and frequency-modified tensile hysteresis energy modeling, were evaluated and compared with experimental results. Under all creep-fatigue tests, Haynes 230 performed better than Inconel 617. Compared to the low cycle fatigue life, the cycles to failure for both materials decreased under creep-fatigue test conditions. Longer hold time at maximum tensile strain would cause a further reduction in both material creep-fatigue life. The linear damage summation could predict the creep-fatigue life of Inconel 617 for limited test conditions, but considerably underestimated the creep-fatigue life of Haynes 230. In contrast, frequency-modified tensile hysteresis energy modeling showed promising creep-fatigue life prediction results for both materials.

  16. Experimental and modeling results of creep–fatigue life of Inconel 617 and Haynes 230 at 850 °C

    International Nuclear Information System (INIS)

    Creep–fatigue testing of Ni-based superalloy Inconel 617 and Haynes 230 were conducted in the air at 850 °C. Tests were performed with fully reversed axial strain control at a total strain range of 0.5%, 1.0% or 1.5% and hold time at maximum tensile strain for 3, 10 or 30 min. In addition, two creep–fatigue life prediction methods, i.e. linear damage summation and frequency-modified tensile hysteresis energy modeling, were evaluated and compared with experimental results. Under all creep–fatigue tests, Haynes 230 performed better than Inconel 617. Compared to the low cycle fatigue life, the cycles to failure for both materials decreased under creep–fatigue test conditions. Longer hold time at maximum tensile strain would cause a further reduction in both material creep–fatigue life. The linear damage summation could predict the creep–fatigue life of Inconel 617 for limited test conditions, but considerably underestimated the creep–fatigue life of Haynes 230. In contrast, frequency-modified tensile hysteresis energy modeling showed promising creep–fatigue life prediction results for both materials.

  17. Experimental and modeling results of creep fatigue life of Inconel 617 and Haynes 230 at 850 C

    International Nuclear Information System (INIS)

    Creep fatigue testing of Ni-based superalloy Inconel 617 and Haynes 230 were conducted in the air at 850 C. Tests were performed with fully reversed axial strain control at a total strain range of 0.5%, 1.0% or 1.5% and hold time at maximum tensile strain for 3, 10 or 30 min. In addition, two creep fatigue life prediction methods, i.e. linear damage summation and frequency-modified tensile hysteresis energy modeling, were evaluated and compared with experimental results. Under all creep fatigue tests, Haynes 230 performed better than Inconel 617. Compared to the low cycle fatigue life, the cycles to failure for both materials decreased under creep fatigue test conditions. Longer hold time at maximum tensile strain would cause a further reduction in both material creep fatigue life. The linear damage summation could predict the creep fatigue life of Inconel 617 for limited test conditions, but considerably underestimated the creep fatigue life of Haynes 230. In contrast, frequency-modified tensile hysteresis energy modeling showed promising creep fatigue life prediction results for both materials.

  18. Effect of cold rolling and first precipitates on the coarsening behavior of γ″-phases in Inconel 718 alloy

    Science.gov (United States)

    Zhang, Jing-ling; Guo, Qian-ying; Liu, Yong-chang; Li, Chong; Yu, Li-ming; Li, Hui-jun

    2016-09-01

    The coarsening behaviors of γ″-phase particles in Inconel 718 alloy aged at 750, 800, and 850°C were investigated by scanning electron microscopy (SEM). Detailed observations and quantitative measurements were conducted to characterize the coarsening behavior of the γ?-phase under various aging conditions. The experimental results indicate that the existence of the δ-phase retards the formation and coarsening of the γ″-phase, without influencing its final particle size or amount. Moreover, when cold rolled with a reduction of 50%, the dimensions of the γ″ particles in Inconel 718 alloy decrease with increasing aging time. Furthermore, the coarsening behavior of the γ″-phase in the Inconel 718 alloy after a normal aging treatment (sample A) and that of the primary δ-phase (sample B) follow the Lifshitz-Slyozov-Wagner (LSW) diffusion-controlled growth theory; the thus-obtained activation energies for the γ″-phase are 292 kJ·mol-1 and 302 kJ·mol-1, respectively.

  19. Novel microstructural growth in the surface of Inconel 625 by the addition of SiC under electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, M., E-mail: maqomer@yahoo.com [Physics Division, Pakistan Institute of Nuclear Science and Technology (PINSTECH), P.O. Nilore, Islamabad (Pakistan); Ali, G.; Ahmed, Ejaz; Haq, M.A.; Akhter, J.I. [Physics Division, Pakistan Institute of Nuclear Science and Technology (PINSTECH), P.O. Nilore, Islamabad (Pakistan)

    2011-06-15

    Electron beam melting is being used to modify the microstructure of the surfaces of materials due to its ability to cause localized melting and supercooling of the melt. This article presents an experimental study on the surface modification of Ni-based superalloy (Inconel 625) reinforced with SiC ceramic particles under electron beam melting. Scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction techniques have been applied to characterize the resulted microstructure. The results revealed growth of novel structures like wire, rod, tubular, pyramid, bamboo and tweezers type morphologies in the modified surface. In addition to that fibrous like structure was also observed. Formation of thin carbon sheet has been found at the regions of decomposed SiC. Electron beam modified surface of Inconel 625 alloy has been hardened twice as compared to the as-received samples. Surface hardening effect may be attributed to both the formation of the novel structures as well as the introduction of Si and C atom in the lattice of Inconel 625 alloy.

  20. Experimental and modeling results of creep fatigue life of Inconel 617 and Haynes 230 at 850 C

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Xiang [ORNL; Sokolov, Mikhail A [ORNL; Sham, Sam [ORNL; ERDMAN III, DONALD L [ORNL; Busby, Jeremy T [ORNL; Mo, Kun [ORNL; Stubbins, James [ORNL

    2013-01-01

    Creep fatigue testing of Ni-based superalloy Inconel 617 and Haynes 230 were conducted in the air at 850 C. Tests were performed with fully reversed axial strain control at a total strain range of 0.5%, 1.0% or 1.5% and hold time at maximum tensile strain for 3, 10 or 30 min. In addition, two creep fatigue life prediction methods, i.e. linear damage summation and frequency-modified tensile hysteresis energy modeling, were evaluated and compared with experimental results. Under all creep fatigue tests, Haynes 230 performed better than Inconel 617. Compared to the low cycle fatigue life, the cycles to failure for both materials decreased under creep fatigue test conditions. Longer hold time at maximum tensile strain would cause a further reduction in both material creep fatigue life. The linear damage summation could predict the creep fatigue life of Inconel 617 for limited test conditions, but considerably underestimated the creep fatigue life of Haynes 230. In contrast, frequency-modified tensile hysteresis energy modeling showed promising creep fatigue life prediction results for both materials.

  1. Probabilistic Material Strength Degradation Model for Inconel 718 Components Subjected to High Temperature, Mechanical Fatigue, Creep and Thermal Fatigue Effects

    Science.gov (United States)

    Bast, Callie Corinne Scheidt

    1994-01-01

    This thesis presents the on-going development of methodology for a probabilistic material strength degradation model. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes four effects that typically reduce lifetime strength: high temperature, mechanical fatigue, creep, and thermal fatigue. Statistical analysis was conducted on experimental Inconel 718 data obtained from the open literature. This analysis provided regression parameters for use as the model's empirical material constants, thus calibrating the model specifically for Inconel 718. Model calibration was carried out for four variables, namely, high temperature, mechanical fatigue, creep, and thermal fatigue. Methodology to estimate standard deviations of these material constants for input into the probabilistic material strength model was developed. Using the current version of PROMISS, entitled PROMISS93, a sensitivity study for the combined effects of mechanical fatigue, creep, and thermal fatigue was performed. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing a combination of mechanical fatigue and high temperature effects by model to the combination by experiment were conducted. Thus, for Inconel 718, the basic model assumption of independence between effects was evaluated. Results from this limited verification study strongly supported this assumption.

  2. Service experience and stress corrosion of Inconel 600 bellows expansion joints in turbine-steam environments

    International Nuclear Information System (INIS)

    Over 100 Inconel 600 single and 2-ply expansion joints exposed to less than 3800C high purity water for times up to 12 years at 100 to 250 psig have experienced failures in only 7 cases. Mill annealed sheets are gas tungsten welded and may or may not be stress relieved. Design and structural details are given; statistics on number of joints and service times are listed. Details of 7 failures include pressures, boiler type, water treatment, turbine inlet conditions, temperatures and other parameters. Steam was greater than 3150C and 140 psig. Deposits from failed joints showed magnetite, various carbonates, calcium, silicates, and sodium orthophosphate. The sulfate anion was found also in some locations. Microscopic examination of failed zones showed carbide aggregations. Hydroxide and sodium ions were found in cracks. Failures were attributed to caustic stress corrosion cracking resulting from excursions of water treatment chemicals. Laboratory tests were made of stressed samples in high purity, low oxygen water, boiling ferric sulfate, inhibited sulfuric acid, potassium-sodium hydroxide; in 2700C air with fused caustic-steam environments was 25 ksi. Silicon dioxide promoted cracking in K-NaOH. Annealed specimens did not crack in 3300C high purity water even after pickling in nitric-hydrofluoric acid. Caustic concentrations over 50 percent were necessary for cracking

  3. Influence of overloads on dwell time fatigue crack growth in Inconel 718

    International Nuclear Information System (INIS)

    Inconel 718 is one of the most commonly used superalloys for high temperature applications in gasturbines and aeroengines and is for example used for components such as turbine discs. Turbine discs can be subjected to temperatures up to ∼700 °C towards the outer radius of the disc. During service, the discs might start to develop cracks due to fatigue and long dwell times. Additionally, temperature variations during use can lead to large thermal transients during start-up and shutdown which can lead to overload peaks in the normal dwell time cycle. In this study, tests at 550 °C with an overload prior to the start of each dwell time, have been performed. The aim of the investigation was to get a better understanding of the effects of overloads on the microstructure and crack mechanisms. The microstructure was studied using electron channelling contrast imaging (ECCI). The image analysis toolbox in Matlab was used on cross sections of the cracks to quantify: crack length, branch length, and the number of branches in each crack. It was found that the amount of crack branching increases with an increasing overload and that the branch length decreases with an increasing overload. When the higher overloads were applied, the dwell time effect was almost cancelled out. There is a strong tendency for an increased roughness of the crack path with an increasing crack growth rate

  4. A comparative study on fiber laser and CO2 laser welding of Inconel 617

    International Nuclear Information System (INIS)

    Highlights: • The difference change of weld bead geometry occurs in fiber and CO2 laser welding. • The melting efficiency in fiber laser and CO2 laser welding is analyzed. • Secondary dendrite arm spacing and cooling rate in two laser weldings is studied. • The second phase in two laser welding with different heat input is investigated. - Abstract: A comparative study on the influence of fiber laser welding (FLW) and CO2 laser welding (CLW) on the weld bead geometry and the microstructure of fusion zone (FZ) of Inconel 617 was investigated. In CLW joints, the weld bead geometry is Y-type shape. In FLW joints, the weld bead geometry transforms from Y-type to I-type with the decrease of the heat input. The minimum heat input required to achieve the full penetration of the weldment in FLW is lower than the CLW. The melting efficiency in FLW is higher than that in CLW. From the top to the root regions, the secondary dendrite arm spacing (SDAS) in fiber laser welded FZ undergoes a smaller change than that in CO2 laser welded FZ. The elements of Ti, Mo, Cr and Co segregate into the interdendritic regions both in FLW and CLW process. The second phases in CLW with the highest input of 360 J/mm are much larger and more than ones in FLW with the highest heat input of 210.5 J/mm

  5. Biaxial thermal creep of Inconel 617 and Haynes 230 at 850 and 950 °C

    International Nuclear Information System (INIS)

    The biaxial thermal creep behavior of Inconel 617 and Haynes 230 at 850 and 950 °C was investigated. Biaxial stresses were generated using the pressurized tube technique. The detailed creep deformation and fracture mechanism have been studied. Creep curves for both alloys showed that tertiary creep accounts for a greater portion of the materials’ life, while secondary creep only accounts for a small portion. Fractographic examinations of the two alloys indicated that nucleation, growth, and coalescence of creep voids are the dominant micro-mechanisms for creep fracture. At 850 °C, alloy 230 has better creep resistance than alloy 617. When subjected to the biaxial stress state, the creep rupture life of the two alloys was considerably reduced when compared to the results obtained by uniaxial tensile creep tests. The Monkman–Grant relation proves to be a promising method for estimating the long-term creep life for alloy 617, whereas alloy 230 does not follow the relation. This might be associated with the significant changes in the microstructure of alloy 230 at high temperatures

  6. Biaxial thermal creep of Inconel 617 and Haynes 230 at 850 and 950 °C

    Energy Technology Data Exchange (ETDEWEB)

    Tung, Hsiao-Ming, E-mail: hmtung2@gmail.com [Institute of Nuclear Energy Research, Longtan, Taoyuan 32546, Taiwan, ROC (China); Mo, Kun; Stubbins, James F. [Department of Nuclear, Plasma, and Radiological Engineering, University of Illinois at Urbana-Champaign, 104 South Wright Street, Urbana, IL 61801 (United States)

    2014-04-01

    The biaxial thermal creep behavior of Inconel 617 and Haynes 230 at 850 and 950 °C was investigated. Biaxial stresses were generated using the pressurized tube technique. The detailed creep deformation and fracture mechanism have been studied. Creep curves for both alloys showed that tertiary creep accounts for a greater portion of the materials’ life, while secondary creep only accounts for a small portion. Fractographic examinations of the two alloys indicated that nucleation, growth, and coalescence of creep voids are the dominant micro-mechanisms for creep fracture. At 850 °C, alloy 230 has better creep resistance than alloy 617. When subjected to the biaxial stress state, the creep rupture life of the two alloys was considerably reduced when compared to the results obtained by uniaxial tensile creep tests. The Monkman–Grant relation proves to be a promising method for estimating the long-term creep life for alloy 617, whereas alloy 230 does not follow the relation. This might be associated with the significant changes in the microstructure of alloy 230 at high temperatures.

  7. Biaxial thermal creep of Inconel 617 and Haynes 230 at 850 and 950 °C

    Science.gov (United States)

    Tung, Hsiao-Ming; Mo, Kun; Stubbins, James F.

    2014-04-01

    The biaxial thermal creep behavior of Inconel 617 and Haynes 230 at 850 and 950 °C was investigated. Biaxial stresses were generated using the pressurized tube technique. The detailed creep deformation and fracture mechanism have been studied. Creep curves for both alloys showed that tertiary creep accounts for a greater portion of the materials' life, while secondary creep only accounts for a small portion. Fractographic examinations of the two alloys indicated that nucleation, growth, and coalescence of creep voids are the dominant micro-mechanisms for creep fracture. At 850 °C, alloy 230 has better creep resistance than alloy 617. When subjected to the biaxial stress state, the creep rupture life of the two alloys was considerably reduced when compared to the results obtained by uniaxial tensile creep tests. The Monkman-Grant relation proves to be a promising method for estimating the long-term creep life for alloy 617, whereas alloy 230 does not follow the relation. This might be associated with the significant changes in the microstructure of alloy 230 at high temperatures.

  8. Low Cycle Fatigue Behaviors of Alloy 617 (INCONEL 617 Weldments for High Temperature Applications

    Directory of Open Access Journals (Sweden)

    Rando Tungga Dewa

    2016-04-01

    Full Text Available In this study, we comparatively investigate the low cycle fatigue behavior of Alloy 617 (INCONEL 617 weldments by gas tungsten arc welding process at room temperature and 800 °C in the air to support the qualification in high temperature applications of the Next Generation-IV Nuclear Plant. Axial total-strain controlled tests have been performed with the magnitude of strain ranges with a constant strain ratio (Rε = −1. The results of fatigue tests consistently show lower fatigue life with an increase in total strain range and temperature at all testing conditions. The reduction in fatigue life may result from the higher cyclic plastic strain accumulation and the material ductility at high temperature conditions. A constitutive behavior of high temperature by some cyclic hardening was observed. The occurrence of serrated yielding in the cyclic stress response was also observed, suggesting the influence of dynamic strain aging during high temperature. We evaluated a well-known life prediction model through the Coffin-Manson relationship. The results are well matched with the experimental data. In addition, low cycle fatigue cracking occurred in the weld metal region and initiated transgranularly at the free surface.

  9. Reactivity Studies of Inconel 625 with Sodium, and Lunar Regolith Stimulant

    Science.gov (United States)

    Gillies, Donald; Salvail, Pat; Reid, Bob; Colebaugh, James; Easterling, Greg

    2008-01-01

    In the event of the need for nuclear power in exploration, high flux heat pipes will be needed for heat transfer from space nuclear reactors to various energy conversion devices, and to safely dissipate excess heat. Successful habitation will necessitate continuous operation of alkali metal filled heat pipes for 10 or-more years in a hostile environment with little maintenance. They must be chemical and creep resistant in the high vacuum of space (lunar), and they must operate reliably in low gravity conditions with intermittent high radiation fluxes. One candidate material for the heat pipe shell, namely Inconel 625, has been tested to determine its compatibility with liquid sodium. Any reactivity could manifest itself as a problem over the long time periods anticipated. In addition, possible reactions with the lunar regolith will take place, as will evaporation of selected elements at the external surfaces of the heat pipes, and so there is a need for extensive long-term testing under simulated lunar conditions.

  10. Molding Properties of Inconel 718 Feedstocks Used in Low-Pressure Powder Injection Molding

    Directory of Open Access Journals (Sweden)

    Fouad Fareh

    2016-01-01

    Full Text Available The impact of binders and temperature on the rheological properties of feedstocks used in low-pressure powder injection molding was investigated. Experiments were conducted on different feedstock formulations obtained by mixing Inconel 718 powder with wax-based binder systems. The shear rate sensitivity index and the activation energy were used to study the degree of dependence of shear rate and temperature on the viscosity of the feedstocks. The injection performance of feedstocks was then evaluated using an analytical moldability model. The results indicated that the viscosity profiles of feedstocks depend significantly on the binder constituents, and the secondary binder constituents play an important role in the rheological behavior (pseudoplastic or near-Newtonian exhibited by the feedstock formulations. Viscosity values as low as 0.06 to 2.9 Pa·s were measured at high shear rates and high temperatures. The results indicate that a feedstock containing a surfactant agent exhibits the best moldability characteristics.

  11. CO2 laser cut quality of Inconel 718 nickel - based superalloy

    Science.gov (United States)

    Hasçalık, Ahmet; Ay, Mustafa

    2013-06-01

    This paper experimentally investigates the cut quality of laser cutting for the age hardened Inconel 718 nickel based super alloy, with the use of a continuous CO2 4.0 kW laser cutting system. The quality of the cut has been monitored by measuring the kerf taper ratio, the recast layer thickness and the surface roughness of the cut specimens. The effects of processing parameters, such as the laser power, the cutting speed and the assisting gas pressure were evaluated. Scanning electron microscopy (SEM), Energy Dispersive Spectrography (EDS), X-Ray Diffraction (XRD), Atomic Force Microscopy (AFM) and Knoop hardness tests are carried out to examine the cutting defects, the kerf size variation and formed carbide on the surfaces. A statistical analysis of the results has been performed in order for the effect of each parameter on the cutting quality to be determined. The regression analysis has been used for the development of empirical models able to describe the effect of the process parameters on the quality of laser cutting.

  12. Multipass forging of Inconel 718 in the delta-Supersolvus domain: assessing and modeling microstructure evolution

    Directory of Open Access Journals (Sweden)

    Zouari Meriem

    2014-01-01

    Full Text Available This work is focused on the evolution of the microstructure of Inconel 718 during multi-pass forging processes. During the forming process, the material is subjected to several physical phenomena such as work-hardening, recovery, recrystallization and grain growth. In this work, transformation kinetics are modeled in the δ-Supersolvus domain (T>Tsolvus where the alloy is single-phase, all the alloying elements being dissolved into the FCC matrix. Torsion tests were used to simulate the forging process and recrystallization kinetics was modeled using a discontinuous dynamic recrystallization (DDRX two-site mean field model. The microstructure evolution under hot forging conditions is predicted in both dynamic and post-dynamic regimes based on the initial distribution of grain size and the evolution of dislocation density distribution during each step of the process. The model predicts recrystallization kinetics, recrystallized grain size distribution and stress–strain curve for different thermo-mechanical conditions and makes the connection between dynamic and post-dynamic regimes.

  13. Effect of Grain Size Distribution on Processing Maps for Isothermal Compression of Inconel 718 Superalloy

    Science.gov (United States)

    Wang, Jianguo; Liu, Dong; Hu, Yang; Yang, Yanhui; Zhu, Xinglin

    2016-02-01

    Cylindrical specimens of Inconel 718 alloys with three types of grain size distribution were used in the compression tests and processing maps were developed in 940-1040 °C and 0.001-10 s-1. The equiaxed fine grain is more effective on the dynamic softening behavior. For partial recrystallized microstructure, the peak efficiency of power dissipation occurs at the strain rate of 0.001 s-1, and the temperature range of 1000-1020 °C. In order to obtain homogeneous microstructure with fine grains, the partial recrystallized microstructure should be deformed at the low temperature and slow strain rates. The area fraction of instability domains decreases with strain increasing. The peak efficiency of power dissipation increases with average grain size decreasing. The efficiency of power dissipation will be stimulated by the precipitation of δ phase at slow strain rate of 0.001-0.01 s-1, and the initial deformed substructure at the strain rate of 0.1-1 s-1. Equiaxed fine grain is the optimum state for forging process and dynamic recrystallization. The grain size distribution has slight influence on the microstructure evolution at high temperatures.

  14. TEM Study of High-Temperature Precipitation of Delta Phase in Inconel 718 Alloy

    Directory of Open Access Journals (Sweden)

    Moukrane Dehmas

    2011-01-01

    Full Text Available Inconel 718 is widely used because of its ability to retain strength at up to 650∘C for long periods of time through coherent metastable  Ni3Nb precipitation associated with a smaller volume fraction of  Ni3Al precipitates. At very long ageing times at service temperature,  decomposes to the stable Ni3Nb phase. This latter phase is also present above the  solvus and is used for grain control during forging of alloy 718. While most works available on precipitation have been performed at temperatures below the  solvus, it appeared of interest to also investigate the case where phase precipitates directly from the fcc matrix free of  precipitates. This was studied by X-ray diffraction and transmission electron microscopy (TEM. TEM observations confirmed the presence of rotation-ordered domains in plates, and some unexpected contrast could be explained by double diffraction due to overlapping phases.

  15. Carbide and nitride precipitation during laser cladding of Inconel 718 alloy coatings

    Science.gov (United States)

    Zhang, Yaocheng; Li, Zhuguo; Nie, Pulin; Wu, Yixiong

    2013-11-01

    The microstructure of the laser clad Inconel 718 alloy coating was observed by scanning electron microscope (SEM). The chemical composition of precipitation phases was investigated by energy dispersive spectrometer (EDS) and solid phase microextraction (SPME). The crystal structure and lattice constants of precipitation are determined by transmission electron microscope (TEM). Vickers hardness of the coatings and the nanohardness of the interstitial phases were measured. The insular carbide (MC) and the tetragonal nitride (MN) with face-centered cubic (FCC) structure are rich in Ti and Nb but depleted in Ni, Fe and Cr due to the interdiffusion and redistribution of alloying elements between MC and MN and supersaturated matrix. MC and MN were precipitated in the forms of (Nb0.12Ti0.88)C1.5 and (Nb0.88Ti0.12)N1.5, and the Gibbs free energies of formation can be expressed as Δ G [ (Nb0.12Ti0.88)C1.5 ] 0 = - 122.654 - 3.1332 T (kJ /mol) and Δ G [ (Nb0.88Ti0.12)N1.5 ] 0 = - 157.814 - 3.0251 T (kJ /mol). The nanohardness and Young's modulus of the MC and MN were much higher than the matrix, and the plastic deformation energy of interstitial phases was lower than the matrix. The precipitation of MC and MN is beneficial to the mechanical properties of coating.

  16. Mechanical Characterization of an Additively Manufactured Inconel 718 Theta-Shaped Specimen

    Science.gov (United States)

    Cakmak, Ercan; Watkins, Thomas R.; Bunn, Jeffrey R.; Cooper, Ryan C.; Cornwell, Paris A.; Wang, Yanli; Sochalski-Kolbus, Lindsay M.; Dehoff, Ryan R.; Babu, Sudarsanam S.

    2016-02-01

    Two sets of "theta"-shaped specimens were additively manufactured with Inconel 718 powders using an electron beam melting technique with two distinct scan strategies. Light optical microscopy, mechanical testing coupled with a digital image correlation (DIC) technique, finite element modeling, and neutron diffraction with in situ loading characterizations were conducted. The cross-members of the specimens were the focus. Light optical micrographs revealed that different microstructures were formed with different scan strategies. Ex situ mechanical testing revealed each build to be stable under load until ductility was observed on the cross-members before failure. The elastic moduli were determined by forming a correlation between the elastic tensile stresses determined from FEM, and the elastic strains obtained from DIC. The lattice strains were mapped with neutron diffraction during in situ elastic loading; and a good correlation between the average axial lattice strains on the cross-member and those determined from the DIC analysis was found. The spatially resolved stresses in the elastic deformation regime are derived from the lattice strains and increased with applied load, showing a consistent distribution along the cross-member.

  17. Influence of the Oxygen Partial Pressure on the Oxidation of Inconel 617 Alloy at High Temperature

    International Nuclear Information System (INIS)

    Ni-based superalloy Inconel 617 (IN617) is one of the main candidate structural materials for high temperature components (heat exchanger) of the gas-cooled fast reactor (GFR), a possible candidate for generation IV nuclear reactor. The material in operating conditions will be exposed to impure He at a temperature of around 850 C. The impurities are expected to be oxidizing (such as O2, H2O) but since no feedback experience is available for this type of reactor, the level of impurities is completely unknown. Hence, an attempt has been made to understand the influence of oxygen partial pressure on oxide composition and on the oxidation mechanisms of IN617 at 850 C. To achieve this, oxidation tests were performed at 3 different range of partial pressure: 10-5, 0. 2 and 200 mbar. Tests were performed from 1 h to 28 days and the obtained oxide layers were characterized using MEB, EDX, XPS, XRD and GD-OES. The oxide layers were mainly composed of chromia containing TiO2 and thickening with time. Aluminium oxide formed internally. Other oxides were detected in the scale, such as NiO, CoO, MoO3 and MnO2, except for the lowest oxygen partial pressure experiments, where a selective oxidation took place. The scale-growth mechanism was cationic for low and medium oxygen partial pressure conditions. A growth following a transient oxidation mechanism was observed for high oxygen partial pressure. (authors)

  18. Experimental Investigation and Optimization of Response Variables in WEDM of Inconel - 718

    Science.gov (United States)

    Karidkar, S. S.; Dabade, U. A.

    2016-02-01

    Effective utilisation of Wire Electrical Discharge Machining (WEDM) technology is challenge for modern manufacturing industries. Day by day new materials with high strengths and capabilities are being developed to fulfil the customers need. Inconel - 718 is similar kind of material which is extensively used in aerospace applications, such as gas turbine, rocket motors, and spacecraft as well as in nuclear reactors and pumps etc. This paper deals with the experimental investigation of optimal machining parameters in WEDM for Surface Roughness, Kerf Width and Dimensional Deviation using DoE such as Taguchi methodology, L9 orthogonal array. By keeping peak current constant at 70 A, the effect of other process parameters on above response variables were analysed. Obtained experimental results were statistically analysed using Minitab-16 software. Analysis of Variance (ANOVA) shows pulse on time as the most influential parameter followed by wire tension whereas spark gap set voltage is observed to be non-influencing parameter. Multi-objective optimization technique, Grey Relational Analysis (GRA), shows optimal machining parameters such as pulse on time 108 Machine unit, spark gap set voltage 50 V and wire tension 12 gm for optimal response variables considered for the experimental analysis.

  19. Analytical methods to characterize heterogeneous raw material for thermal spray process: cored wire Inconel 625

    Science.gov (United States)

    Lindner, T.; Bonebeau, S.; Drehmann, R.; Grund, T.; Pawlowski, L.; Lampke, T.

    2016-03-01

    In wire arc spraying, the raw material needs to exhibit sufficient formability and ductility in order to be processed. By using an electrically conductive, metallic sheath, it is also possible to handle non-conductive and/or brittle materials such as ceramics. In comparison to massive wire, a cored wire has a heterogeneous material distribution. Due to this fact and the complex thermodynamic processes during wire arc spraying, it is very difficult to predict the resulting chemical composition in the coating with sufficient accuracy. An Inconel 625 cored wire was used to investigate this issue. In a comparative study, the analytical results of the raw material were compared to arc sprayed coatings and droplets, which were remelted in an arc furnace under argon atmosphere. Energy-dispersive X-ray spectroscopy (EDX) and X-ray fluorescence (XRF) analysis were used to determine the chemical composition. The phase determination was performed by X-ray diffraction (XRD). The results were related to the manufacturer specifications and evaluated in respect to differences in the chemical composition. The comparison between the feedstock powder, the remelted droplets and the thermally sprayed coatings allows to evaluate the influence of the processing methods on the resulting chemical and phase composition.

  20. Lattice strain development in Inconel-690 under bi-axial compression and tension

    Science.gov (United States)

    Toda, Rebecca Midori

    Nuclear reactor steam generator tubes, manufactured from Nickel alloys such as Inconel 690 (INC690), are potentially susceptible to failure by Stress Corrosion Cracking where crack initiation may be exacerbated by internal stress fields. A more comprehensive understanding of this potential failure mechanism was gained via an exploration of a model of INC690.s behaviour under Constrained loading conditions in compression and tension. An Elasto-Plastic Self-Consistent (EPSC) model was used to predict the lattice stresses and strains resulting from Constrained loading in INC690 for four crystallographic planes. The internal strain fields generated under such conditions were shown to be markedly different from those developed under Uniaxial loading. Finite Element Modeling was used to design tensile and compression samples as well as a testing rig that would allow the application of a compressive load along one axis of the specimen with simultaneous constraint along another and free-deformation along the third. Lattice strain measurements were done for both compressive and tensile loading using Time-Of-Flight neutron diffraction. The predicted and experimental values showed reasonable agreement; mainly in terms of crystallographic plane interaction and behaviour. Iterative computer modeling was used to achieve a more realistic depiction of the lattice strains developed. This research allowed for an extension on the Uniaxial findings by examining the material's behaviour under more complex loading that better approximates steam generator tube operating conditions.

  1. Investigation of electron-beam welding in wrought Inconel 706--experimental and numerical analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ferro, Paolo [Department of Management and Engineering, University of Padova, Stradella S. Nicola, 3 I-36100 Vicenza (Italy)]. E-mail: ferro@gest.unipd.it; Zambon, Andrea [DIMEG, University of Padova, Via Marzolo, 9 I-35131 Padova (Italy); Bonollo, Franco [Department of Management and Engineering, University of Padova, Stradella S. Nicola, 3 I-36100 Vicenza (Italy)

    2005-02-15

    Electron-beam welding (EBW) is commonly employed in the aeroengine industry for the welding of high integrity components, fabricated from high-strength superalloys. For such applications, it is important to predict distortions and residual stresses induced by the process. Melt run trials have been carried out on nickel-base superalloy Inconel 706 plates using the EBW technique in order to analyse the effects of welding parameters on geometrical characteristics and microstructure of the bead. Butt-welded plates have been then investigated by means of tensile tests, microstructural analysis, and X-ray diffraction measurements. A finite element model of the process has been set up using an uncoupled thermal-mechanical analysis. The heat source was modelled using a superimposition of a spherical and a conical shape heat source with Gaussian power density distribution in order to reproduce the nail shape of the fusion zone (FZ). The parameters of the source were chosen so that the model would match with experimentally determined weld pool shape and temperatures, measured with thermocouples. Subsequently, the thermal analysis was used to drive the non-linear mechanical analysis. The predicted residual stresses were then compared with X-ray diffraction measurements. It was found that the correct thermal and residual stresses prediction is influenced by the shape of the fusion zone, the highest thermal tensile stress arising under the nailhead of the fusion zone where microfissuring can be observed.

  2. Optimization of WEDM process parameters using deep cryo-treated Inconel 718 as work material

    Directory of Open Access Journals (Sweden)

    Bijaya Bijeta Nayak

    2016-03-01

    Full Text Available The present work proposes an experimental investigation and optimization of various process parameters during taper cutting of deep cryo-treated Inconel 718 in wire electrical discharge machining process. Taguchi's design of experiment is used to gather information regarding the process with less number of experimental runs considering six input parameters such as part thickness, taper angle, pulse duration, discharge current, wire speed and wire tension. Since traditional Taguchi method fails to optimize multiple performance characteristics, maximum deviation theory is applied to convert multiple performance characteristics into an equivalent single performance characteristic. Due to the complexity and non-linearity involved in this process, good functional relationship with reasonable accuracy between performance characteristics and process parameters is difficult to obtain. To address this issue, the present study proposes artificial neural network (ANN model to determine the relationship between input parameters and performance characteristics. Finally, the process model is optimized to obtain a best parametric combination by a new meta-heuristic approach known as bat algorithm. The results of the proposed algorithm show that the proposed method is an effective tool for simultaneous optimization of performance characteristics during taper cutting in WEDM process.

  3. Elevated temperature irradiation damage in CANDU spacer material Inconel X-750

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, He K. [Department of Mechanical and Materials Engineering, Queen’s University, Kingston, Ontario K7L 3N6 (Canada); Yao, Zhongwen, E-mail: yaoz@me.queensu.ca [Department of Mechanical and Materials Engineering, Queen’s University, Kingston, Ontario K7L 3N6 (Canada); Daymond, Mark R. [Department of Mechanical and Materials Engineering, Queen’s University, Kingston, Ontario K7L 3N6 (Canada); Kirk, Marquis A. [Material Science Division, Argonne National Laboratory, Argonne, IL 60439 (United States)

    2014-02-01

    Heavy ion irradiation induced damage in Inconel X-750 at low temperatures (60–400 °C) has been reported in our previous study. In the current investigation, the microstructure evolution and phase change during heavy (1 MeV Kr{sup 2+}) irradiation at elevated temperatures (500 °C and 600 °C) were characterized under in situ observation of intermediate voltage electron microscope (IVEM) at Argonne National Laboratory. For each temperature, defect analyses using the weak beam dark field method were carried out at several doses, up to 5.4 dpa. Small defects (<5 nm) yielded from high temperature irradiation comprise mainly stacking fault tetrahedras (SFTs), small ⅓ 〈1 1 1〉 and ½ 〈1 1 0〉 type dislocation loops. Large interstitial Frank loops were observed and a clear characteristic for growth of loops was video-captured. Unfaulting of interstitial Frank loops was observed. The number density of the defects saturated at a relatively low dose of 0.68 dpa. No obvious change of defect fraction was found with increasing dose, but more complex dislocation structures formed at higher doses. In contrast to low temperature irradiation, the primary strengthening phase γ′ was found to be stable during irradiation at temperatures >500 °C and was not disordered up to 5.4 dpa. No cavities were observed after the irradiation even at 600 °C.

  4. Microstructural evolution and mechanical properties of Inconel 718 after thermal exposure

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Z.S., E-mail: yuzaisong@tpri.com.cn [State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, No. 28, Xianning West Road, Xi’an 710049 (China); Xi' an Thermal Power Research Institute Co. Ltd., No. 136, Xingqing Road, Xi’an 710032 (China); Zhang, J.X. [State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, No. 28, Xianning West Road, Xi’an 710049 (China); Yuan, Y.; Zhou, R.C.; Zhang, H.J.; Wang, H.Z. [Xi' an Thermal Power Research Institute Co. Ltd., No. 136, Xingqing Road, Xi’an 710032 (China)

    2015-05-14

    Inconel 718 was subjected to various heat treatments, i.e., solution heat treatment, standard ageing treatment and standard ageing plus 700 °C thermal exposure. The mechanical properties of the alloys were determined using tensile tests and Charpy pendulum impact tests at 650 °C and room temperature, respectively. The highest yield strength of 988 MPa was attained in the standard aged specimen, whereas a maximum impact toughness of 217 J cm{sup −2} was attained in the solution-treated specimen. After thermal exposure, the mechanical properties of the specimens degrade. Both the yield strength and impact toughness decreased monotonically with increasing thermal exposure time. Subjected to a 10000-h long-term thermal exposure, the yield strength dramatically decreased to 475 MPa (almost 50% of the maximum strength), and the impact toughness reduced to only 18 J cm{sup −2}. The microstructures of the specimens were characterized using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Coarsening of γ′ and γ″ and the transformation of γ″ to δ-Ni{sub 3}Nb was observed after thermal exposure. However, a complete transformation from metastable γ″ to δ-Ni{sub 3}Nb was never accomplished, even after the 10000-h long-term thermal exposure. Based on the obtained experimental results, the effects of the microstructural evolution on the mechanical properties are discussed.

  5. Analisis Kegagalan Retak dan Teknologi Perbaikan Sudu Turbin Jenis Inconel 792 pada Pesawat Terbang

    Directory of Open Access Journals (Sweden)

    Suharno .

    2013-01-01

    Full Text Available Penelitian untuk melakukan analisis terhadap kegagalan retak telah dilakukan pada sudu turbin dari Auxiliary Power Unit (APU pesawat terbang. Bahan sudu turbin adalah paduan super  Inconel 792. Pengujian yang dilakukan meliputi inspeksi visual, pengujian komposisi kimia, fractography, pengujian kekerasan, dan metalografi.Hasilnya menunjukkan bahwa patah dimulai dari celah dan retak makro dan kemudian menjalar/merambat menjadi retak terbuka di permukaan.Hal ini kemungkinan disebabkan oleh mekanisme retak panas selama perbaikan las sebelumnya. Kandungan Aluminium dan Titanium yang tinggi pada logam las, menjadikan material menjadi rapuh, hal ini ditunjukkan oleh fitur intergranular dibandingkan dengan aspek pembelahan transgranular menunjukkan bahwa keuletan pada lasan rendah. Dibandingkan dengan sudu yang tidak rusak (gagal, ukuran butir dari sudu turbin yang rusak adalah sangat berbeda menunjukkan eksposisi terhadap panas baik dari siklus termal pengelasan atau lingkungan operasi normal pada suhu tinggi.Teknik perbaikan lebih lanjut dikembangkan berdasarkan keberhasilan PQTR yang di uji dengan kekerasan mikro, destructive dan non destructive test.Untuk tujuan ini maka dipilih las GTAW yang diikuti dengan solution dan aging treatment.

  6. High Temperature Oxidation Behavior of Inconel Alloy 740H in Pure Steam%Inconel 740H 合金在纯水蒸气环境中的高温氧化行为

    Institute of Scientific and Technical Information of China (English)

    鲁金涛; 杨珍; 徐松乾; 赵海平; 赵新宝; 谷月峰

    2015-01-01

    The oxidation behavior of Inconel alloy 740 H in dynamic pure steam at 750 ℃ was studied with high temperature oxidation test.The results show that the mass gain of Inconel alloy 740 H during oxidation followed a parabolic law approximately.The oxide products grew coarse with the increase of oxidation time.The scale morphology was significantly different from those after oxidation in dry air.But non obvious cracks and spallation were observed.After oxidation for 100 h,the protective Cr2 O 3 film formed on the surface.The thickness of oxide film increased with time increasing.After oxidation for 1 000 h,the oxide film was composed of Cr2 O 3 and a small amount of (Mn,Ni)Cr2 O 4 spinel.Beneath the oxide scale,chromium depletion region was found and a small amount of inner oxides identified as Al2 O 3 and TiO 2 were observed.%通过高温氧化试验研究了 Inconel 740 H 合金在750℃的动态纯水蒸气环境中的氧化行为。结果表明:Inconel 740 H 合金的氧化增重近似遵循抛物线规律,随氧化时间的延长氧化产物粗大;氧化膜形貌与在干燥空气中氧化的明显不同,但未发现明显的氧化膜开裂和剥落现象;合金氧化100 h 后形成连续的 Cr2 O 3氧化膜,氧化膜厚度随着氧化时间的增加而增大;氧化1000 h后形成的氧化膜主要由 Cr2 O 3和少量的(Mn,Ni)Cr2 O 4尖晶石组成,靠近氧化膜的合金内部出现明显的贫铬区,并伴生少量的 Al2 O 3和 TiO 2内氧化产物。

  7. Optimization of micro milling electrical discharge machining of Inconel 718 by Grey-Taguchi method%田口-灰关联法应用于Inconel718微放电铣削参数最佳化

    Institute of Scientific and Technical Information of China (English)

    林茂用; 曾中丞; 许春耀; 邱(薆)蕙; 黄鹏丞; 林裕城

    2013-01-01

    应用田口-灰关联法对Inconel 718微放电铣削多重质量特性如电极消耗率、材料去除率和扩口量进行最佳化,分析放电电流、脉冲时间、休止时间和极间间隙对加工Inconel 718之电极消耗率、材料去除率和扩口量的影响.实验结果表明,以最佳微放电铣削参数进行加工,其电极消耗率由5.6× 10-9 mm3/min降低到5.2×10-9 mm3/min,材料去除率由0.47× 10 8 mm3/min增加到1.68× 10-8 mm3/min,扩口量由1.27 μm降低到1.19μm.研究结果显示,应用田口-灰关联法,可以改善微放电铣削多重质量特性.%The optimization of micro milling electrical discharge machining (EDM) process parameters of Inconel 718 alloy to achieve multiple performance characteristics such as low electrode wear,high material removal rate and low working gap was investigated by the Grey-Taguchi method.The influences of peak current,pulse on-time,pulse off-time and spark gap on electrode wear (EW),material removal rate (MRR) and working gap (WG) in the micro milling electrical discharge machining of Inconel 718 were analyzed.The experimental results show that the electrode wear decreases from 5.6× 10-9 to 5.2× 10 9 mm3/min,the material removal rate increases from 0.47x 10-8 to 1.68x 10-8 mm3/min,and the working gap decreases from 1.27 to 1.19 μm under optimal micro milling electrical discharge machining process parameters.Hence,it is clearly shown that multiple performance characteristics can be improved by using the Grey-Taguchi method.

  8. Predictive Tool Life Model of Ultra High Speed Turning Inconel 718 and Cutting Parameter Optimization%超高速切削Inconel 718刀具寿命研究及切削参数优化

    Institute of Scientific and Technical Information of China (English)

    赵军; 郑光明; 李安海; 崔晓斌

    2011-01-01

    Inconel 718 is a difficult to machine alloy with low cutting efficiency and server tool wear. A series of orthogonal turning tests with sialon ceramic tools in ultra high speed scale was carried out to study tool life and wear mechanism. At the same time, the cutting parameters were optimized based on tool life-efficiency contour analysis.The experiential functions of tool life were developed. The main wear mechanisms of sialon ceramic tool involve adhesion and abrasion. In the same cutting efficiency, the higher cutting speed and small depth of cut are the better selection. For the selested tool, the optimized cutting parameter are cutting speed 150 ~ 250 m/min, depth of cut 0. 05 ~0.2 mm, feed rate 0. 1 ~ 0.2 mm, and the predietve tool life is about 5 ~ 20 min in this cutting condition.%针对Inconel 718加工时,切削效率低和刀具磨损严重,通过角正交试验对Sialon陶瓷刀具超高速切削Inconel 718的刀具寿命及磨损机理进行了研究,同时利用等效率-等寿命响应曲面法,对切削参数进行了优化,获得了干切削状态下刀具寿命的经验公式,得到陶瓷刀具超高速切削Inconel 718主要的磨损机理是粘结磨损和磨粒磨损,在效率不变的情况下,适当的降低切削速度,增大切削深度,可以提高刀具寿命,试验刀具的切削参数优化结果为:切削速度150~250 m/min、切削深度0.05~0.2 mm、进给量0.1~0.2 mm,在该建议切削参数下刀具寿命约在5~20 min.

  9. Influence of Strengthening Elements on Precipitation of Thermodynamic Equilibrium Phases in Inconel Alloy 740H%Inconel 740H主要强化元素对热力学平衡相析出行为的影响

    Institute of Scientific and Technical Information of China (English)

    符锐; 林富生; 赵双群; 迟成宇

    2013-01-01

    Thermodynamic calculation was carried out on the Ni-based Inconel alloy 740H for 700 ℃ advanced ultra supercritical (A-USC) superheaters and reheaters,so as to study the influence of the main strengthening elements on precipitation of the equilibrium phases.Results show that both γ' and M23C6 in the alloy have a good stability in a wide temperature range.Elements Al,Ti and Nb affect much but element Co influences little on the precipitation of phases γ',ηand σ,in which Al promotes the precipitation and stabilization of γ' and σ,but suppresses the precipitation of η,while Ti and Nb promote precipitation of all the phases γ',ηand σ.Elements C and Cr respectively affect much on the precipitation quantity and temperature of M23C6.The composition of Inconel alloy 740H can be optimized by reasonably control the mass fractions of elements Al,Ti,Nb,C,Cr and Co.%对700℃等级超超临界电站过热器/再热器管材所用镍基高温合金Inconel 740H进行热力学相计算并研究了主要析出强化元素对其平衡析出相析出行为的影响.结果表明:合金中γ '相和M23C6碳化物稳定温度范围较宽;Al、Ti和Nb3种元素对γ'相、η相和σ相的析出行为影响较大,而Co元素对其影响不大,其中Al对γ'相和σ相的析出和稳定有促进作用,对η相却有抑制作用,Ti和Nb对γ'相、η相和σ相均有促进作用;C对M23C6碳化物析出量的影响显著,而Cr对M23C6的析出温度影响显著.将Al、Ti、Nb、C和Cr的质量分数控制在一定范围内并适当减小Co的质量分数,可以使Inconel 740H合金的成分范围得到一定的优化.

  10. Effects of solution heat treatment on the microstructure and hardness of Inconel 740 superalloy prepared by electron beam smelting

    International Nuclear Information System (INIS)

    Highlights: • Electron beam smelting, a new method, was used to prepare the Inconel 740 superalloy. • The effect of solution heat treatment on electron beam smelting 740 was investigated. • TiNiSi phase’s content changes exponentially with solution temperature increasing. • γ′ precipitates coarsening occurs at 1150 °C, higher temperature cause their solution. • γ″ phase transformed into Nb0.03Ni3Ti0.97 phase at 1210 °C. - Abstract: Electron beam smelting (EBS) was used to prepare the Inconel 740 superalloy. The microstructure and hardness of Inconel 740 were investigated both under hot working condition and followed by solution heat treatment under high temperature ranging from 1120 to 1210 °C for 30 min. The results show that fine γ′ nucleus and primary MC carbides exist in the hot working superalloy. With increasing temperature of solution treatment, TiNiSi phase is gradually solutionized into the matrix, whose volume fraction decreases exponentially. γ′ precipitates coarsening occurs at 1150 °C, while higher temperature solution treatment leads to the solution of γ′ precipitates. γ″ phase has been found keeping a stringent coherent relationship with Nb0.03Ni3Ti0.97 phase at 1180 °C, and utterly transformed into Nb0.03Ni3Ti0.97 phase at 1210 °C. The hardness of the solution-treated superalloy is lower than that of hot working, the value decreases at first and then increases with increasing of solution temperature, which is attributed to dislocations interaction and localized shear stress caused by γ′ precipitates and local stress fields

  11. Effects of solution heat treatment on the microstructure and hardness of Inconel 740 superalloy prepared by electron beam smelting

    Energy Technology Data Exchange (ETDEWEB)

    You, Xiaogang [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Key Laboratory for Solar Energy Photovoltaic System of Liaoning Province, Dalian 116023 (China); Tan, Yi, E-mail: tanyi@dlut.edu.cn [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Key Laboratory for Solar Energy Photovoltaic System of Liaoning Province, Dalian 116023 (China); Li, Jiayan; Li, Pengting [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Key Laboratory for Solar Energy Photovoltaic System of Liaoning Province, Dalian 116023 (China); Dong, Chuang [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Key Laboratory of Materials Modification by Laser, Ion and Electron Beams, Dalian 116023 (China); Shi, Shuang; Liao, Jiao; Qin, Shiqiang [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Key Laboratory for Solar Energy Photovoltaic System of Liaoning Province, Dalian 116023 (China)

    2015-07-25

    Highlights: • Electron beam smelting, a new method, was used to prepare the Inconel 740 superalloy. • The effect of solution heat treatment on electron beam smelting 740 was investigated. • TiNiSi phase’s content changes exponentially with solution temperature increasing. • γ′ precipitates coarsening occurs at 1150 °C, higher temperature cause their solution. • γ″ phase transformed into Nb{sub 0.03}Ni{sub 3}Ti{sub 0.97} phase at 1210 °C. - Abstract: Electron beam smelting (EBS) was used to prepare the Inconel 740 superalloy. The microstructure and hardness of Inconel 740 were investigated both under hot working condition and followed by solution heat treatment under high temperature ranging from 1120 to 1210 °C for 30 min. The results show that fine γ′ nucleus and primary MC carbides exist in the hot working superalloy. With increasing temperature of solution treatment, TiNiSi phase is gradually solutionized into the matrix, whose volume fraction decreases exponentially. γ′ precipitates coarsening occurs at 1150 °C, while higher temperature solution treatment leads to the solution of γ′ precipitates. γ″ phase has been found keeping a stringent coherent relationship with Nb{sub 0.03}Ni{sub 3}Ti{sub 0.97} phase at 1180 °C, and utterly transformed into Nb{sub 0.03}Ni{sub 3}Ti{sub 0.97} phase at 1210 °C. The hardness of the solution-treated superalloy is lower than that of hot working, the value decreases at first and then increases with increasing of solution temperature, which is attributed to dislocations interaction and localized shear stress caused by γ′ precipitates and local stress fields.

  12. Neutron Imaging for Selective Laser Melting Inconel Hardware with Internal Passages

    Science.gov (United States)

    Tramel, Terri L.; Norwood, Joseph K.; Bilheux, Hassina

    2014-01-01

    Additive Manufacturing is showing great promise for the development of new innovative designs and large potential life cycle cost reduction for the Aerospace Industry. However, more development work is required to move this technology into space flight hardware production. With selective laser melting (SLM), hardware that once consisted of multiple, carefully machined and inspected pieces, joined together can be made in one part. However standard inspection techniques cannot be used to verify that the internal passages are within dimensional tolerances or surface finish requirements. NASA/MSFC traveled to Oak Ridge National Lab's (ORNL) Spallation Neutron Source to perform some non-destructive, proof of concept imaging measurements to assess the capabilities to understand internal dimensional tolerances and internal passages surface roughness. This presentation will describe 1) the goals of this proof of concept testing, 2) the lessons learned when designing and building these Inconel 718 test specimens to minimize beam time, 3) the neutron imaging test setup and test procedure to get the images, 4) the initial results in images, volume and a video, 4) the assessment of using this imaging technique to gather real data for designing internal flow passages in SLM manufacturing aerospace hardware, and lastly 5) how proper cleaning of the internal passages is critically important. In summary, the initial results are very promising and continued development of a technique to assist in SLM development for aerospace components is desired by both NASA and ORNL. A plan forward that benefits both ORNL and NASA will also be presented, based on the promising initial results. The initial images and volume reconstruction showed that clean, clear images of the internal passages geometry are obtainable. These clear images of the internal passages of simple geometries will be compared to the build model to determine any differences. One surprising result was that a new cleaning

  13. Microstructural Evolution and Mechanical Properties of Inconel 625 Alloy during Pulsed Plasma Arc Deposition Process

    Institute of Scientific and Technical Information of China (English)

    Fujia Xu; Yaohui Lv; Yuxin Liu; Fengyuan Shu; Peng He; Binshi Xu

    2013-01-01

    Pulsed plasma arc deposition (PPAD),which combines pulsed plasma cladding with rapid prototyping,is a promising technology for manufacturing near net shape components due to its superiority in cost and convenience of processing.In the present research,PPAD was successfully used to fabricate the Ni-based superalloy Inconel 625 components.The microstructures and mechanical properties of deposits were investigated by scanning electron microscopy (SEM),optical microscopy (OM),transmission electron microscopy (TEM) with energy dispersive spectrometer (EDS),microhardness and tensile testers.It was found that the as-deposited structure exhibited homogenous columnar dendrite structure,which grew epitaxially along the deposition direction.Moreover,some intermetallic phases such as Laves phase,minor MC (NbC,TiC) carbides and needle-like δ-Ni3Nb were observed in γ-Ni matrix.Precipitation mechanism and distribution characteristics of these intermetallic phases in the as-deposited 625 alloy sample were analyzed.In order to evaluate the mechanical properties of the deposits,microhardness was measured at various location (including transverse plane and longitudinal plane).The results revealed hardness was in the range of 260-285 HVo.2.In particular,microhardness at the interface region between two adjacent deposited layers was slightly higher than that at other regions due to highly refined structure and the disperse distribution of Laves particles.Finally,the influence of precipitation phases and fabrication strategies on the tensile properties of the as-deposited samples was investigated.The failure modes of the tensile specimens were analyzed with fractography.

  14. Probabilistic and microstructural aspects of fatigue cracks initiation in Inconel 718

    International Nuclear Information System (INIS)

    Thermomechanical treatments have been recently developed to produce Inconel 718DA (Direct Aged). This alloy optimisation leads to an increase of the fatigue life but also the scatter. The aim of this study is on the one hand the understanding of the fatigue crack initiation mechanisms and on the other hand the modelling of the fatigue life and the scatter. An experimental study showed that the fatigue cracks were initiated from carbide particles in fine grain alloy. Interrupted tensile tests show that the particles cracking occurred at the first quarter of the fatigue cycle. Fatigue behaviour tests were also performed on various grain size 718 alloys. The last experimental part was devoted to measurements of the low cycle fatigue crack growth rates using a high focal distance microscope. For these tests, EDM micro-defects were used for the fatigue crack initiation sites. This method was also used to observe the small fatigue crack coalescence. A fatigue life model is proposed. It is based on the three fatigue crack initiation mechanisms competition: particle crack initiation on the surface, internal particle crack initiation and Stade I crack initiation. The particle fatigue crack initiation is supposed instantaneous at a critical stress level. The Tanaka and Mura model is used for analysing the Stage I crack initiation number of cycles. The fatigue crack growth rate was analysed using the Tomkins model identified on the small fatigue crack growth rate measurements. The proposed fatigue life model decomposed in three levels: a deterministic one and two probabilistic with and without crack coalescence. (author)

  15. Identifying and Understanding Environment-Induced Crack propagation Behavior in Ni-based Superalloy INCONEL 617

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Longzhou

    2012-11-30

    The nickel-based superalloy INCONEL 617 is a candidate material for heat exchanger applications in the next-generation nuclear plant (NGNP) system. This project will study the crack propagation process of alloy 617 at temperatures of 650°C-950°C in air under static/cyclic loading conditions. The goal is to identify the environmental and mechanical damage components and to understand in-depth the failure mechanism. Researchers will measure the fatigue crack propagation (FCP) rate (da/dn) under cyclic and hold-time fatigue conditions, and sustained crack growth rates (da/dt) at elevated temperatures. The independent FCP process will be identified and the rate-controlled sustained loading crack process will be correlated with the thermal activation equation to estimate the oxygen thermal activation energy. The FCP-dependent model indicates that if the sustained loading crack growth rate, da/dt, can be correlated with the FCP rate, da/dn, at the full time dependent stage, researchers can confirm stress-accelerated grain-boundary oxygen embrittlement (SAGBOE) as a predominate effect. Following the crack propagation tests, the research team will examine the fracture surface of materials in various cracking stages using a scanning electron microscope (SEM) and an optical microscope. In particular, the microstructure of the crack tip region will be analyzed in depth using high resolution transmission electron microscopy (TEM) and electron energy loss spectrum (EELS) mapping techniques to identify oxygen penetration along the grain boundary and to examine the diffused oxygen distribution profile around the crack tip. The cracked sample will be prepared by focused ion beam nanofabrication technology, allowing researchers to accurately fabricate the TEM samples from the crack tip while minimizing artifacts. Researchers will use these microscopic and spectroscopic results to interpret the crack propagation process, as well as distinguish and understand the environment or

  16. Parametric modeling and optimization of laser scanning parameters during laser assisted machining of Inconel 718

    Science.gov (United States)

    Venkatesan, K.; Ramanujam, R.; Kuppan, P.

    2016-04-01

    This paper presents a parametric effect, microstructure, micro-hardness and optimization of laser scanning parameters (LSP) on heating experiments during laser assisted machining of Inconel 718 alloy. The laser source used for experiments is a continuous wave Nd:YAG laser with maximum power of 2 kW. The experimental parameters in the present study are cutting speed in the range of 50-100 m/min, feed rate of 0.05-0.1 mm/rev, laser power of 1.25-1.75 kW and approach angle of 60-90°of laser beam axis to tool. The plan of experiments are based on central composite rotatable design L31 (43) orthogonal array. The surface temperature is measured via on-line measurement using infrared pyrometer. Parametric significance on surface temperature is analysed using response surface methodology (RSM), analysis of variance (ANOVA) and 3D surface graphs. The structural change of the material surface is observed using optical microscope and quantitative measurement of heat affected depth that are analysed by Vicker's hardness test. The results indicate that the laser power and approach angle are the most significant parameters to affect the surface temperature. The optimum ranges of laser power and approach angle was identified as 1.25-1.5 kW and 60-65° using overlaid contour plot. The developed second order regression model is found to be in good agreement with experimental values with R2 values of 0.96 and 0.94 respectively for surface temperature and heat affected depth.

  17. Cast microstructure of Inconel 713C and its dependence on solidification variables

    Energy Technology Data Exchange (ETDEWEB)

    Bhambri, A.K.; Kattamis, T.Z.; Morral, J.E.

    1975-03-01

    The dependence of cast microstructure of Inconel 713C on solidification variables was investigated over a wide range of local cooling rates, epsilon, and thermal gradients in the liquid at the solid-liquid interface, G. The shape of MC carbide particles was found to depend greatly on: 1) the G/R ratio at the solid-liquid interface, where R is growth rate, through the effect of this ratio on the solid phase, ..gamma../sub g/, growth morphology. Under planar front growth conditions the carbide particles were octahedral, under cellular growth conditions they were plate-like, elongated along the cellular growth direction, and under dendritic growth conditions they were irregularly shaped; 2) the local cooling rate, epsilon, when ..gamma.. was dendritic, with a transition from octahedral to dendritic with increasing epsilon. The size of MC carbide particles was found to be controlled by coarsening and to become finer with increasing epsilon. In this alloy the composition of the MC carbide was established as (Nb/sub 0/./sub 63/Ti/sub 0/./sub 31/M0/sub 0/./sub 06/)C and was practically independent of local cooling rate. Other observations were that the precipitation of ..gamma.., d the formation of nonequilibrium eutectics, such as MC-..gamma.., ..gamma..-..gamma..' or MC-..gamma..-..gamma..' were suppressed at splat-cooling rates. Also, microsegregation of all alloying elements with the exception of aluminum was normal, with concentration increasing from the dendrite center-line to the dendrite arm boundary. Aluminum behaved in the opposite manner. Within the cooling rate range used herein, this variable had only a slight effect on microsegregation.

  18. 磷硼复合添加对Inconel718合金铸态组织及均匀化处理参数的影响%Effects of P and B addition on as-cast microstructure and homogenization parameter of Inconel 718 alloy

    Institute of Scientific and Technical Information of China (English)

    缪竹骏; 单爱党; 吴元彪; 卢俊; 胡莹; 刘俊亮; 宋洪伟

    2012-01-01

    研究磷硼复合添加对Inconel 718高温合金铸态组织及均匀化处理参数的影响.结果表明:磷硼的加入促进块状Laves相的形成.由于硼在最后残余液相中大量富集,形成一种富含Nb、Mo和Cr的含硼相.根据DSC和电子探针分析结果,确定磷硼复合添加Inconel 718高温合金的凝固顺序为L→L+γ→L+γ+MC→L+γ+MC+Laves→γ+MC+Laves+含硼相.由于低熔点含硼相的存在,磷硼复合添加Inconel 718高温合金的均匀化处理温度应比标准Inconel 718合金低至少40℃.%The effects of phosphorus and boron addition on the as-cast microstructure and homogenization parameters of Inconel 718 were studied.The results indicate that the addition of phosphorus and boron promotes the formation of blocky Laves phase.Due to the strong segregation behavior of boron in the final residual liquid,a low melting B-bearing phase enriched in Nb,Mo and Cr is observed.According to the differential scanning calorimeter results and electron probe micro-analysis characterization,the solidification sequence of Inconel 718 with phosphorus and boron addition in best combination is determined as L→L+γ→L+γ+MC→L+γ+MC+Laves→γ+MC+Laves+B-bearing phase.Accordingly,the homogenization temperature is recommended to be adjusted at least 40℃ lower than that of standard Inconel 718 due to the existence of low melting B-bearing phase.

  19. Effect of Wire Material on Productivity and Surface Integrity of WEDM-Processed Inconel 706 for Aircraft Application

    Science.gov (United States)

    Sharma, Priyaranjan; Chakradhar, D.; Narendranath, S.

    2016-07-01

    Inconel 706 is a recently developed superalloy for aircraft application, particularly in turbine disk which is among the most critical components in the gas turbine engines. Recently, wire electrical discharge machining (WEDM) attained success in machining of gas turbine components which require complex shape profiles with high precision. To achieve the feasibility in machining of these components, the research work has been conducted on Inconel 706 superalloy using WEDM process. And, the effect of different wire materials (i.e., hard brass wire, diffused wire, and zinc-coated wire) on WEDM performance characteristics such as cutting speed, surface topography, surface roughness, recast layer formation, residual stresses, and microstructural and metallurgical alterations have been investigated. Even though, zinc-coated wire exhibits improved productivity, hard brass wire was found to be beneficial in terms of improved surface quality of the machined parts. Additionally, lower tensile residual stresses were obtained with hard brass wire. However, diffused wire has a moderate effect on productivity and surface quality. Under high discharge energy, higher elemental changes were observed and also the white layer was detected.

  20. Electrical discharge machining (EDM) of Inconel 718 by using copper electrode at higher peak current and pulse duration

    Science.gov (United States)

    Ahmad, S.; Lajis, M. A.

    2013-12-01

    This experimental work is an attempt to investigate the performance of Copper electrode when EDM of Nickel Based Super Alloy, Inconel 718 is at higher peak current and pulse duration. Peak current, Ip and pulse duration (pulse on-time), ton are selected as the most important electrical pulse parameters. In addition, their influence on material removal rate (MRR), electrode wear rate (EWR), and surface roughness (Ra) are experimentally investigated. The ranges of 10 mm diameter of Copper electrode are used to EDM of Inconel 718. After the experiments, MRR, EWR, and Ra of the machined surfaces need to be measured in order to evaluate the performance of the EDM process. In order to obtain high MRR, higher peak current in range of 20A to 40A and pulse duration in range of 200μs to 400μs were used. Experimental results have shown that machining at a highest peak current used of 40A and the lowest pulse duration of 200μs used for the experiment yields the highest material removal rate (MRR) with value 34.94 mm3/min, whereas machining at a peak current of 20A and pulse duration of 400μs yields the lowest electrode wear rate (EWR) with value -0.0101 mm3/min. The lowest surface roughness (Ra) is 8.53 μm achieved at a lowest peak current used of 20A and pulse duration of 200μs.

  1. Study on the microstructure, mechanical property and residual stress of SLM Inconel-718 alloy manufactured by differing island scanning strategy

    Science.gov (United States)

    Lu, Yanjin; Wu, Songquan; Gan, Yiliang; Huang, Tingting; Yang, Chuanguang; Junjie, Lin; Lin, Jinxin

    2015-12-01

    Inconel-718 has received an extensive using in mold industry. The selective laser melting (SLM) is providing an ideal means for manufacturing mold insert with complex geometrical features and internal architecture. During the manufacturing of high quality mold inserts with conformal cooling channel, the parameters play a vital role in the SLM process. In the study, the Inconel-718 alloys were manufactured by SLM with 2×2 mm2, 3×3 mm2, 5×5 mm2, and 7×7 mm2 island scanning strategies. The microstructure, mechanical property, and residual stress were investigated by optical microscope, tensile test and Vickers micro-indentation, respectively. It can be found that the relative density increased with enlarging the island size; the results on the microstructure indicated that the cracks and more pores were detected in the 22-specimen; whilst the microstructures of all specimens were composed of fine dendritic grains, cellular, and columnar structures; the tensile testing suggested that the ultimate tensile strength and yield strength of all samples was similar; while the outcome of the residual stress showed that the value of residual stress was ranked in the following sequence: 22-specimen<55-specimen<77-specimen<33-specimen. Although the 22-specimen had lower residual stress compared with the other groups, the occurrence of cracks limited its processing application in SLM. Through integrated into account, the 55-scanning strategy is a promising candidate for manufacturing of mold inserts.

  2. Effect of Wire Material on Productivity and Surface Integrity of WEDM-Processed Inconel 706 for Aircraft Application

    Science.gov (United States)

    Sharma, Priyaranjan; Chakradhar, D.; Narendranath, S.

    2016-09-01

    Inconel 706 is a recently developed superalloy for aircraft application, particularly in turbine disk which is among the most critical components in the gas turbine engines. Recently, wire electrical discharge machining (WEDM) attained success in machining of gas turbine components which require complex shape profiles with high precision. To achieve the feasibility in machining of these components, the research work has been conducted on Inconel 706 superalloy using WEDM process. And, the effect of different wire materials (i.e., hard brass wire, diffused wire, and zinc-coated wire) on WEDM performance characteristics such as cutting speed, surface topography, surface roughness, recast layer formation, residual stresses, and microstructural and metallurgical alterations have been investigated. Even though, zinc-coated wire exhibits improved productivity, hard brass wire was found to be beneficial in terms of improved surface quality of the machined parts. Additionally, lower tensile residual stresses were obtained with hard brass wire. However, diffused wire has a moderate effect on productivity and surface quality. Under high discharge energy, higher elemental changes were observed and also the white layer was detected.

  3. Measurement of desorption energies of H 2 and CO from SS-304 LN and inconel 625 surfaces by laser induced thermal desorption

    Science.gov (United States)

    Tagle, J. A.; Pospieszczyk, A.

    Stainless steel (AISI 304 LN) and Inconel 625 surfaces have been exposed to different pressures of H 2 and CO in the temperature range of 300-473 K. A laser heating technique for studying fast surface processes was applied to determine the desorption energies of these gasses from SS 304 LN and Inconel 625 surfaces. The Clausius-Clapeyron plots give a desorption energy value of 97 kJ mol -1 for H 2/SS 304 LN and 77.4 kJ mol -1 for H 2/Inconel 625. The adsorption of CO on these surfaces is drastically affected by the fast growing of a chromium oxide layer at the surface during the laser shots. In this case the desorption energy was determined by fitting both the experimental recoverage times and the equilibrium coverage curves. The oxide passivation layer produces a decrease of the desorption energy from 92.8 to 72.8 kJ mol -1 for CO/SS 304 LN and from 91.8 to 77.9 kJ mol -1 for CO/Inconel 625 when the oxygen surface concentration increases to 14%.

  4. Metallographic study of cracks formation factors in Inconel 718 and waspaloy during welding by electron beam and the tungsten inert gas process

    International Nuclear Information System (INIS)

    Study of physico-chemical aspects of cracks formation during welding of Inconel 718 and waspaloy. In both alloys cracks are caused by an intergranular or interdendritic decohesion at the level of liquid films under stress produced by the welding thermal cycle. Constraints repartition, liquation and external sollicitations influence are studied

  5. INCONEL 690 CORROSION IN WTP (WASTE TREATMENT PLANT) HLW (HIGH LEVEL WASTE) GLASS MELTS RICH IN ALUMINUM & BISMUTH & CHROMIUM OR ALUMINUM/SODIUM

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; FENG Z; GAN H; PEGG IL

    2009-11-05

    Metal corrosion tests were conducted with four high waste loading non-Fe-limited HLW glass compositions. The results at 1150 C (the WTP nominal melter operating temperature) show corrosion performance for all four glasses that is comparable to that of other typical borosilicate waste glasses, including HLW glass compositions that have been developed for iron-limited WTP streams. Of the four glasses tested, the Bi-limited composition shows the greatest extent of corrosion, which may be related to its higher phosphorus content. Tests at higher suggest that a moderate elevation of the melter operating temperature (up to 1200 C) should not result in any significant increase in Inconel corrosion. However, corrosion rates did increase significantly at yet higher temperatures (1230 C). Very little difference was observed with and without the presence of an electric current density of 6 A/inch{sup 2}, which is the typical upper design limit for Inconel electrodes. The data show a roughly linear relationship between the thickness of the oxide scale on the coupon and the Cr-depletion depth, which is consistent with the chromium depletion providing the material source for scale growth. Analysis of the time dependence of the Cr depletion profiles measured at 1200 C suggests that diffusion of Cr in the Ni-based Inconel alloy controls the depletion depth of Cr inside the alloy. The diffusion coefficient derived from the experimental data agrees within one order of magnitude with the published diffusion coefficient data for Cr in Ni matrices; the difference is likely due to the contribution from faster grain boundary diffusion in the tested Inconel alloy. A simple diffusion model based on these data predicts that Inconel 690 alloy will suffer Cr depletion damage to a depth of about 1 cm over a five year service life at 1200 C in these glasses.

  6. Chromium Activity Measurements in Nickel Based Alloys for Very High Temperature Reactors: Inconel 617, Haynes 230, and Model Alloys

    International Nuclear Information System (INIS)

    The alloys Haynes 230 and Inconel 617 are potential candidates for the intermediate heat exchangers (IHXs) of (very) high temperature reactors ((V)-HTRs). The behavior under corrosion of these alloys by the (V)-HTR coolant (impure helium) is an important selection criterion because it defines the service life of these components. At high temperature, the Haynes 230 is likely to develop a chromium oxide on the surface. This layer protects from the exchanges with the surrounding medium and thus confers certain passivity on metal. At very high temperature, the initial microstructure made up of austenitic grains and coarse intra- and intergranular M6C carbide grains rich in W will evolve. The M6C carbides remain and some M23C6 richer in Cr appear. Then, carbon can reduce the protective oxide layer. The alloy loses its protective coating and can corrode quickly. Experimental investigations were performed on these nickel based alloys under an impure helium flow (Rouillard, F., 2007, 'Mecanismes de formation et de destruction de la couche d'oxyde sur un alliage chrominoformeur en milieu HTR, Ph.D. thesis, Ecole des Mines de Saint-Etienne, France). To predict the surface reactivity of chromium under impure helium, it is necessary to determine its chemical activity in a temperature range close to the operating conditions of the heat exchangers (T approximate to 1273 K). For that, high temperature mass spectrometry measurements coupled to multiple effusion Knudsen cells are carried out on several samples: Haynes 230, Inconel 617, and model alloys 1178, 1181, and 1201. This coupling makes it possible for the thermodynamic equilibrium to be obtained between the vapor phase and the condensed phase of the sample. The measurement of the chromium ionic intensity (I) of the molecular beam resulting from a cell containing an alloy provides the values of partial pressure according to the temperature. This value is compared with that of the pure substance (Cr) at the same temperature

  7. Ti3SiC2/Inconel718摩擦副的高温摩擦学性能%Tribological Properties of Ti3SiC2-Inconel 718 Couple at Elevated Temperatures

    Institute of Scientific and Technical Information of China (English)

    李慧; 任书芳; 商剑; 吕晋军

    2013-01-01

    The tribological properties of Ti3SiC2 sliding against Ni — based alloy Inconel 718 from ambient temperature to 800 ℃ were investigated. The experiment results indicated that the tribological behaviors of the couple were improved with the increase of temperatures. The Ti3SiC2 —Inconel 718 couple presented excellent tribological properties at 800 ℃. The friction coefficient was 0. 81 at ambient temperature and wear rate of Ti3SiC2 was 4 x 10 mm /( N · m) . In contrast, the friction coefficient was 0.37 at 800 ℃ and the wear rate of Ti3SiC2 reduced to 10~5 mmV(N · m). The deformation at elevated temperature and the tribo -oxidation led to the decrease of friction coefficient. The high wear rate of Ti3SiC2 was determined by the fracture and pullout of Ti3SiC2 grains and material transfer to the counterbody alloy during the sliding process below 300 ℃ , while at 400 -800 t ,the fracture and pull - out of Ti3SiC2 grains were inhibited which resulted in the very low wear rate.%本文考察了Ti3SiC2-Inconel 718摩擦副从室温到800 ℃范围内的摩擦磨损性能.结果表明:温度的升高有利于改善Ti3 SiC2-Inconel 718摩擦副的摩擦磨损性能,在800℃时,其摩擦磨损性能优异.随着温度的升高,摩擦系数从室温的0.71降至800℃时的0.37,Ti3SiC2的磨损率从4×10-3 mm3/(N·m)降至10-5mm3/(N·m)以下.高温塑性变形和摩擦氧化物层的形成导致摩擦系数的降低,300℃以下,晶粒的断裂、拔出与脱落以及材料向合金的转移造成了Ti3SiC2高的磨损率,从400℃至800℃,Ti3 SiC2晶粒的断裂与脱落受到明显抑制,其磨损率显著降低.

  8. Effect of Combined Addition of Phosphorus and Boron on Inconel 718 Alloy%复合添加磷和硼对Inconel718合金的影响

    Institute of Scientific and Technical Information of China (English)

    宋洪伟; 郭守仁; 卢德忠; 徐岩; 王玉兰; 胡壮麒

    1999-01-01

    研究了磷和硼对Inconel 718合金持久和蠕变性能的影响.结果表明,单独添加0.02%磷对性能明显有益,单独提高硼含量至0.01%对性能有害,复合添加磷和硼的效果最佳.磷和硼复合作用显著有益的原因在于磷与硼之间存在强烈有益的交互作用,其机制可能与磷、硼和基体原子的晶界集团扩散有关.

  9. Turning Simulation of Nickel-based Alloy Inconel 718 Based on Deform-3D%基于Deform-3D的Inconel 718镍基合金的车削仿真

    Institute of Scientific and Technical Information of China (English)

    王作超; 李淑娟; 程结结

    2012-01-01

    Inconel 718镍基高温合金的力学、抗氧化、抗热变形的性能好,但是加工性能差,材料塑性大、导热系数低、加工硬化严重等问题制约了镍基高温合金的广泛使用.文中运用有限元软件分析和研究材料的切削性能、刀具选择以及切削参数等问题,对解决镍基高温合金难加工的现状提供了参考价值.

  10. Modification of Johnson-Cook Model for Hot Deformation Behavior of Inconel 625 Alloy%Inconel625合金Johnson-Cook本构模型的一种改进

    Institute of Scientific and Technical Information of China (English)

    俞秋景; 刘军和; 张伟红; 于连旭; 刘芳; 孙文儒; 胡壮麒

    2013-01-01

    The hot deformation behavior of Inconel 625 alloy was investigated by compression tests.The results show that the slope of the true stress-true strain curve increases with the drop of the temperature and the rise of strain rate,indicating a complex interactive influence of temperature,strain and strain rate on the strain hardening and recrystallization.However,the constitutive equation built by Johnson-Cook model fails to predict precisely the stress-strain relation of Inconel 625 alloy due to the ignorance of the interaction.Accordingly,the JC model was modified by taking into account of the interactive effects of temperature,strain and strain rate.The comparison between the experimental data and the predicting value shows that the modified JC model fits accurately.%通过热压缩试验对Incone1625合金的热变形行为进行了测试.结果显示真应力-真应变曲线的斜率随着温度的降低和应变速率的升高而增大.这表明温度,应变和应变速率之间通过一种复杂的交互作用共同对应变硬化和再结晶产生影响.用Johnson-Cook模型建立的本构方程由于忽略了这个交互作用而不能很好地预测此合金的应力-应变关系.为此对Johnson-Cook模型做了改进.新的模型考虑了温度,应变和应变速率的交互作用.对比结果表明:修改的Johnson-Cook模型的预测值和实验值符合得很好.

  11. DP工艺Inconel 718合金高温流变曲线修正及应变本构模型%Revised hot deformation behavior and strain constitutive modeling of delta-processed Inconel 718 alloy

    Institute of Scientific and Technical Information of China (English)

    司家勇; 廖晓航; 黄再旺; 江亮

    2015-01-01

    采用等温热压缩实验研究DP工艺Inconel 718合金在变形温度为900~1060℃,应变速率为0.001~0.5 s-1条件下的高温流变行为,分析摩擦因数和绝热温升对真应力-真应变曲线的影响,并对摩擦引起的流变应力误差进行了修正,建立了基于应变量的应变本构模型.结果表明:随着应变速率的增大和变形温度的降低,摩擦因数的影响趋于明显,变形激活能和材料常数是应变量的函数.对引入应变量参数建立的用于预测工艺处理的Inconel718合金不同变形量时的流变应力本构模型进行误差分析,其实验值与预测值的相关性系数为0.998,平均相对误差绝对值为3.87%,能够用于准确预测不同变形量时合金的流变应力值.

  12. Review of INCONEL 718 Alloy: Its History,Properties, Processing and Developing Substitutes%INCONEL 718(GH4169)高温合金的发展与工艺

    Institute of Scientific and Technical Information of China (English)

    齐欢

    2012-01-01

    Since its invention and initial application in gas turbine components in the early 60's of 20th century at INCO Huntington Alloys (now called Special Metals Co. ), INCONEL 718 alloy (IN718) has become the most widely used nickel based superalloy in the aircraft engine industry. It was used in many critical aircraft engine components, accounting for over 30% of the total finished component mass of a modern aircraft engine. This article reviews IN718 alloy development history, its mechanical properties, long-term thermal stabilities, industrial processing methods, and current developing substitute alloys for enhanced thermal stability.%INCONEL 718合金(IN718)自从20世纪60年代初在美国的INCO Huntington Alloys(现为Special Metals Co.)被发明并应用于涡轮零部件制造后,已成为航空发动机历史上应用最为广泛的镍基高温合金材料.现代飞机发动机上超过30%(质量分数)的关键零部件由718合金制成.本文回顾了718合金在航空发动机上的应用历史,对该合金的基本力学性能、高温稳定性,以及目前国外应用的铸、锻制造工艺现状做了综述.对国外正在研究的新型IN718衍生替代合金的发展现状进行了介绍.

  13. Capacitive behaviour and electronic structure of passive films formed on nickel base alloy type Inconel 600; influence of Cr and Fe. Comportement capacitif et structure electronique des films passifs formes sur l'alliage a base de nickel du type Inconel 600 (75Ni-16Cr-8Fe); influence du chrome et du fer

    Energy Technology Data Exchange (ETDEWEB)

    Hakiki, N.E.; Da Cunha Belo, M. (Centre National de la Recherche Scientifique (CNRS), 94 - Vitry-sur-Seine (France). Centre d' Etudes de Chimie Metallurgique)

    1994-08-01

    The study of passive films formed on a nickel base alloy type Inconel 600 is performed by capacitance measurements (Mott-Schottky approach). This research is supported by the passivation study of the alloying elements Ni, Cr, Fe and high purity alloys Ni-Cr, Ni-Fe, Ni-Cr-Fe. The results obtained show that the capacitive behaviour of the Inconel 600 in the passive state is similar to that on a p-n heterojunction to which a barrier zone of nickel oxide is added. The individual or combined action of alloying elements on the development of this kind of electronic structure is discussed. (authors). 5 refs., 6 figs.

  14. Influence of sulfur on the passivity of inconel 600 in aqueous environment at 3000C. Relationship with stress corrosion

    International Nuclear Information System (INIS)

    Dissolution kinetics and repassivation of inconel 600 in simulated primary coolant circuits of PWR is studied by fast traction experiment under potentiostatic control. The notion of elementary electrochemical transient is introduced. The model of anodic dissolution - film rupture allows the calculation of crack growth in constant deformation rate tests. When sulfur concentration is smaller than 100 micrograms/g the current is low, above the current is high. Calculation of crack growth from high level current are consistent with experimental data. Influence of pH, temperature, solution composition are determined. A Comparative study with nickel, incoloy 690 and a 19% chromium alloy was carried out to understand fast traction phenomena. Chromium plays an important part without pollution a protecting chromium oxide is formed. In polluted environment sulfur prevent nucleation of this compound and chromium hydroxides are precipitated on the surface. With pure nickel there is no passivity in presence of sulfur

  15. Microstructure and fractal characteristics of the solid-liquid interface forming during directional solidification of Inconel 718

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The solidification microstructure and fractal characteristics of the solid-liquid interfaces of Inconel718, under different cooling rates during directional solidification, ware investigated by using SEM. Results showed that 5 μm/s was the cellular-dendrite transient rate. The prime dendrite arm spacing (PDAS) was measured by Image Tool and it decreased with the cooling rate increased. The fractal dimension of the interfaces was calculated and it changes from 1.204310 to 1.517265 with the withdrawal rate ranging from 10 to 100 μm/s. The physical significance of the fractal dimension was analyzed by using fractal theory. It was found that the fractal dimension of the dendrites can be used to describe the solidification microstructure and parameters at low cooling rate, but both the fractal dimension and the dendrite arm spacing are needed in order to integrally describe the evaluation of the solidification microstructure completely.

  16. Microstructure and fractal characteristics of the solid-liquid interface forming during directional solidification of Inconel 718

    Directory of Open Access Journals (Sweden)

    WANG Ling

    2007-08-01

    Full Text Available The solidification microstructure and fractal characteristics of the solid-liquid interfaces of Inconel 718, under different cooling rates during directional solidification, were investigated by using SEM. Results showed that 5 μm/s was the cellular-dendrite transient rate. The prime dendrite arm spacing (PDAS was measured by Image Tool and it decreased with the cooling rate increased. The fractal dimension of the interfaces was calculated and it changes from 1.204310 to 1.517265 with the withdrawal rate ranging from 10 to 100 μm/s. The physical significance of the fractal dimension was analyzed by using fractal theory. It was found that the fractal dimension of the dendrites can be used to describe the solidification microstructure and parameters at low cooling rate, but both the fractal dimension and the dendrite arm spacing are needed in order to integrally describe the evaluation of the solidification microstructure completely.

  17. The effect of grain size on the corrosion behaviour of Inconel 600 in high-temperature steam

    International Nuclear Information System (INIS)

    The effect of grain size on the corrosion behaviour of Inconel 600 has been studied in steam of 40 atm pressure at 8000C. A protective Cr2O3-rich scale is formed initially. After this introductory stage, nodular oxides nucleate at the positions where cracks have occurred in the Cr2O3-rich scale. The weight gain due to steam corrosion has a tendency to decrease with increasing grain size in the stage where the Cr2O3-rich scale is formed. This tendency is reversed in the nodular oxide-forming stage, where the weight gain increases with increasing grain size. The effect of grain size on the corrosion behaviour in the two stages is discussed. (author)

  18. Sensitivity analysis of tool-chip contact parameters when predicting residual stresses in turning of Inconel 718

    Science.gov (United States)

    Torrano, I.; Barbero, O.; Kortabarria, A.; Arrazola, P. J.

    2012-04-01

    Heat-resistant alloys like Inconel 718 are used in critical components such as aircraft engine turbine discs. Due to the extreme thermo-mechanical solicitations that must suffer during their lifetime, reliability is essential, even more if its failure could lead to loss of human lives. Surface integrity is a critical issue in this kind of components and specially residual stresses are a key aspect. Currently, the development and optimization of the machining process with regards to the residual stresses is done through expensive experimental trial and error methods. This article shows the research work made on the simulation of a machining model in three dimensions with the Deform TM commercial program. The results obtained show the influence of contact parameters (friction coefficient, heat transfer coefficient) not only on the cutting forces and temperatures, but also in the generation of residual stresses.

  19. Effect of nanostructured composite powders on the structure and strength properties of the high-temperature inconel 718 alloy

    Science.gov (United States)

    Cherepanov, A. N.; Ovcharenko, V. E.

    2015-12-01

    The experimental results of the effect of powder nanomodifiers of refractory compounds on the strength properties, the macro- and microstructure of the high-temperature Inconel 718 alloy have been presented. It has been shown that the introduction of powder modifiers into the melt leads to a decrease in the average grain size by a factor of 1.5-2 in the alloy. The long-term tensile strength of the alloy at 650°C increases 1.5-2 times, and the number of cycles at 482°C before fracture grows by more than three times. The effect of nanoparticles on the grain structure and strength properties of the alloy is due to an increase in the number of generated crystallization centers and the formation of nanoparticle clusters of refractory compounds at boundaries and junctions in the formed grain structure, which hinder the development of recrystallization processes in the alloy.

  20. Study of Radiographic Linear Indications and Subsequent Microstructural Features in Gas Tungsten Arc Welds of Inconel 718

    Science.gov (United States)

    Walley, J. L.; Nunes, A. C.; Clounch, J. L.; Russell, C. K.

    2007-01-01

    This study presents examples and considerations for differentiating linear radiographic indications produced by gas tungsten arc welds in a 0.05-in-thick sheet of Inconel 718. A series of welds with different structural features, including the enigma indications and other defect indications such as lack of fusion and penetration, were produced, radiographed, and examined metallographically. The enigma indications were produced by a large columnar grain running along the center of the weld nugget occurring when the weld speed was reduced sufficiently below nominal. Examples of respective indications, including the effect of changing the x-ray source location, are presented as an aid to differentiation. Enigma, nominal, and hot-weld specimens were tensile tested to demonstrate the harmlessness of the enigma indication. Statistical analysis showed that there is no difference between the strengths of these three weld conditions.

  1. Investigation of surface integrity in high-speed ball end milling of cantilever shaped thin plate of Inconel 718

    Directory of Open Access Journals (Sweden)

    N.N. Bhopale

    2012-12-01

    Full Text Available The paper addresses the effects of cutting speed and feed on the work piece deflection and surface integrity during milling of cantilever shaped Inconel 718 plate under different cutter orientations. The experiments were conducted on a CNC vertical milling machine using 10 mm diameter TiAlN coated solid carbide ball end milling cutter. Surface integrity is assessed in terms of micro hardness beneath the machined surface. The micro-hardness profile shows different patterns at various cutting parameters. It is observed that at large cutting speed as well as feeds, thicker work piece with larger work piece inclination shows higher micro hardness as compared to the other machining conditions.

  2. Stress corrosion cracking of Inconel 600 tubing: Influence of thermal treatment, NaOH concentration and temperature

    International Nuclear Information System (INIS)

    A study has been performed concerning the role of thermal treatments on the SCC behaviour of Inconel 600 tubing in NaOH solutions in the temperature range 315-3600C. An additional investigation was undertaken to establish the effect of the NaOH concentration built-up under magnetite deposits. The changes in the microstructural variables in the four metallurgical conditions studied were identified by transmission electron microscopy (TEM). C-ring and slow strain rate tests (10-6 s-1) yielded identical results. SEM fractographs were additionally taken to reveal the cracking mode. It has been found that thermal treatment improves the SCC resistance in hot caustic solutions; particularly annealing at 6500C for 50 h appeared to impart the maximum improvement of SCC resistance. (orig.)

  3. Microstructural evolution during transient liquid phase bonding of Inconel 617 using Ni-Si-B filler metal

    International Nuclear Information System (INIS)

    The influence of process parameters on microstructural characteristics of transient liquid phase (TLP) bonded Inconel 617 alloy was investigated. Experiments were carried out at 1065 deg. C using nickel based filler metal (Ni-4.5% Si-3% B) with B as the melting point depressant (MPD) element. Two different thickness of interlayer and various holding times were employed. The influence of these processing parameters on the characteristics of the joint area particularly size, morphology and composition of precipitates was investigated. The presence of MoB, Mo2B, M23C6, TiC, M23(B, C)6 and Ni3B precipitates in the diffusion layer and Ni3B, Ni3Si and Ni5Si2 precipitates in the interlayer at the interface between the base metal and interlayer were demonstrated using electron back scattered diffraction (EBSD), energy dispersive spectrometry (EDS) and TEM

  4. Stability of machining induced residual stresses in Inconel 718 under quasi-static loading at room temperature

    Energy Technology Data Exchange (ETDEWEB)

    Madariaga, A., E-mail: amadariaga@mondragon.edu [Mechanical and Industrial Production Department, Faculty of Engineering, Mondragon Unibertsitatea, Loramendi 4, Mondragon 20500 Gipuzkoa (Spain); Esnaola, J.A.; Arrazola, P.J. [Mechanical and Industrial Production Department, Faculty of Engineering, Mondragon Unibertsitatea, Loramendi 4, Mondragon 20500 Gipuzkoa (Spain); Ruiz-Hervias, J.; Muñoz, P. [Departamento Ciencia de Materiales, ETSI Caminos, Universidad Politécnica de Madrid, c/Profesor Aranguren s/n, Madrid 28040 (Spain); Ostolaza, K. [Materials and Processes Technology Department, ITP S.A., Parque Tecnológico, Edificio 300, 48170 Zamudio (Spain)

    2015-01-03

    Tensile residual stresses are very often generated on the surface when machining nickel alloys. In order to determine their influence on the final mechanical behaviour of the component residual stress stability should be considered. In the present work the evolution of surface residual stresses induced by machining in Inconel 718 under static loading at room temperature was studied experimentally and numerically. An Inconel 718 disc was face turned employing industrial working conditions and specimens for tensile tests were extracted from the disc. Surface residual stresses were measured by X-ray diffraction for initial state and after applying different loads over the material's yield stress. Then, a finite element model based on the surface–core approach was fitted to experimental results and the study was extended to analyse the influence of load level, degree of work-hardening and initial surface conditions. For the studied case, initial tensile surface residual stress (776 MPa) became even more tensile when applying loads higher than the material yield stress, but a shift was observed at the highest applied load (1350 MPa) and initial residual stress was relaxed about 170 MPa. This particular behaviour is associated to the modified stress–strain properties of the machined affected surface layer which was strongly work-hardened. Moreover, if the work-hardened properties are not considered in the finite element model results differ substantially from experiments. Surface residual stress stability also depends on the initial surface residual stress, but the degree of work-hardening induced by the machining process must be considered as well. If the difference between the yield stress of the surface and the yield stress of the core is lower than the initial surface residual stress, the surface begins yielding first and consequently the surface residual stress is decreased. In contrast, if the difference between the yield stress of the surface and the

  5. Effect of pulsed current micro plasma arc welding process parameters on fusion zone grain size and ultimate tensile strength of Inconel 625 sheets

    Institute of Scientific and Technical Information of China (English)

    Kondapalli Siva Prasad; Chalamalasetti Srinivasa Rao; Damera Nageswara Rao

    2012-01-01

    The paper focuses on developing mathematical models to predict grain size and ultimate tensile strength of pulsed current micro plasma arc welded Inconel 625 nickel alloy.Four factors,five levels,central composite rotatable design matrix is used to optimize the number of experiments.The mathematical models have been developed by response surface method.The adequacy of the models is checked by analysis of variance technique.By using the developed mathematical models,grain size and ultimate tensile strength of the joints can be predicted with 99%0 confidence level.Contour plots are drawn to study the interaction effect of pulsed current micro plasma arc welding parameters on fusion zone grain size and ultimate tensile strength of Inconel 625 weld ioints.

  6. 1Cr13和Inconel690异种金属焊接隔离层厚度的确定

    Institute of Scientific and Technical Information of China (English)

    吴伟; 陈佩寅; 蒋士琴; 胡晓波

    2011-01-01

    In the welding of lCrl3 stainless steel and Inconel 690 nickel alloy dissimilar metal,HS690 nickel alloy welding wire was used to prepare the isolation layer,then the welding of the same alloy metal was realized. Hardness test,impact test and metallographic test were carried out to determine the thickness of isolation layer,which laid the good basic for the welding of dissimilar metals.%在1Cr13和Inconel 690焊接过程中,先在1Cr13侧采用HS690焊丝堆焊隔离层,然后实现同种金属的焊接.采用硬度试验、冲击试验和金相检验的方法确定了隔离层厚度,为实现异种金属的良好焊接奠定了基础.

  7. Time-Dependent Fatigue Crack Propagation Behavior of Two Solid-Solution-Strengthened Ni-Based Superalloys—INCONEL 617 and HAYNES 230

    Science.gov (United States)

    Ma, Longzhou; Roy, Shawoon K.; Hasan, Muhammad H.; Pal, Joydeep; Chatterjee, Sudin

    2012-02-01

    The fatigue crack propagation (FCP) as well as the sustained loading crack growth (SLCG) behavior of two solid-solution-strengthened Ni-based superalloys, INCONEL 617 (Special Metals Corporation Family of Companies) and HAYNES 230 (Haynes International, Inc., Kokomo, IN), were studied at increased temperatures in laboratory air under a constant stress-intensity-factor ( K) condition. The crack propagation tests were conducted using a baseline cyclic triangular waveform with a frequency of 1/3 Hz. Various hold times were imposed at the maximum load of a fatigue cycle to study the hold time effect. The results show that a linear elastic fracture mechanics (LEFM) parameter, stress intensity factor ( K), is sufficient to describe the FCP and SLCG behavior at the testing temperatures ranging from 873 K to 1073 K (600 °C to 800 °C). As observed in the precipitation-strengthened superalloys, both INCONEL 617 and HAYNES 230 exhibited the time-dependent FCP, steady SLCG behavior, and existence of a damage zone ahead of crack tip. A thermodynamic equation was adapted to correlate the SLCG rates to determine thermal activation energy. The fracture modes associated with crack propagation behavior were discussed, and the mechanism of time-dependent FCP as well as SLCG was identified. Compared with INCONEL 617, the lower crack propagation rates of HAYNES 230 under the time-dependent condition were ascribed to the different fracture mode and the presence of numerous W-rich M6C-type and Cr-rich M23C6-type carbides. Toward the end, a phenomenological model was employed to correlate the FCP rates at cycle/time-dependent FCP domain. All the results suggest that an environmental factor, the stress assisted grain boundary oxygen embrittlement (SAGBOE) mechanism, is mainly responsible for the accelerated time-dependent FCP rates of INCONEL 617 and HAYNES 230.

  8. Study on laser beam welding/superplastic forming technology of multi-sheet cylinder sandwich structure for Inconel718 superalloy with ultra-fine grains

    International Nuclear Information System (INIS)

    Highlights: ► In this study, we design the inner diameter variation of fixture for the structure. ► The welding problem of structure is solved by changing the diameter of the fixture. ► The multi-sheet cylinder sandwich structure is manufactured by LBW/SPF technology. ► Through SPF process, most Laves precipitated phase turns into δ precipitated phase. ► Nb concentration in the dendritics was improved greatly. -- Abstract: Multi-sheet cylinder sandwich structure of Inconel718 superalloy will be widely used in aerospace as heat resisting and heat shielding structure due to its lightweight, high strength and stiffness. Superplasticity of Inconel718 superalloy was investigated. Under T = 950 °C and initial strain rate with ε.=1.6×10-4s-1, the elongation of Inconel718 superalloy is 483.6%. The perfect superplastic forming temperature for Inconel718 superalloy is at 950 °C. The laser penetration welding parameters are as follows: power 1200 W, welding speed 1200 mm/min, defocusing amount −1 mm, shield gas flow 0.6 L/min, and the parameters for superplastic forming are as follows: temperature Tf = 950 °C, pressure Pf = 4.2 MPa, time tf = 130 min. The multi-sheet cylinder sandwich structure manufactured by laser beam welding/superplastic forming (LBW/SPF) technology has good shape, uniform wall thickness distribution, high symmetry in internal structure. Laves phase, harmful to the materials, translates to the δ phase which will help improve the performance of the material after SPF process. The hardness of laser welding joints is improved from 331.63 HV to 391.74 HV after the SPF process. The tensile strength of base material of multi-sheet cylinder sandwich structure has been increased about 261 MPa after the SPF process.

  9. Experimental and modeling results of creep-fatigue life of Inconel 617 and Haynes 230 at 850 Degree-Sign C

    Energy Technology Data Exchange (ETDEWEB)

    Chen Xiang, E-mail: chenx@ornl.gov [Department of Nuclear, Plasma, and Radiological Engineering, University of Illinois at Urbana-Champaign, 104 South Wright Street, Urbana, IL 61801 (United States); Oak Ridge National Laboratory, 1 Bethel Valley Road, Oak Ridge, TN 37831 (United States); Sokolov, Mikhail A.; Sham, Sam; Erdman III, Donald L.; Busby, Jeremy T. [Oak Ridge National Laboratory, 1 Bethel Valley Road, Oak Ridge, TN 37831 (United States); Mo, Kun; Stubbins, James F. [Department of Nuclear, Plasma, and Radiological Engineering, University of Illinois at Urbana-Champaign, 104 South Wright Street, Urbana, IL 61801 (United States)

    2013-01-15

    Creep-fatigue testing of Ni-based superalloy Inconel 617 and Haynes 230 were conducted in the air at 850 Degree-Sign C. Tests were performed with fully reversed axial strain control at a total strain range of 0.5%, 1.0% or 1.5% and hold time at maximum tensile strain for 3, 10 or 30 min. In addition, two creep-fatigue life prediction methods, i.e. linear damage summation and frequency-modified tensile hysteresis energy modeling, were evaluated and compared with experimental results. Under all creep-fatigue tests, Haynes 230 performed better than Inconel 617. Compared to the low cycle fatigue life, the cycles to failure for both materials decreased under creep-fatigue test conditions. Longer hold time at maximum tensile strain would cause a further reduction in both material creep-fatigue life. The linear damage summation could predict the creep-fatigue life of Inconel 617 for limited test conditions, but considerably underestimated the creep-fatigue life of Haynes 230. In contrast, frequency-modified tensile hysteresis energy modeling showed promising creep-fatigue life prediction results for both materials.

  10. NDT of a Nickel Coated Inconel Specimen Using by the Complex Induced Current - Magnetic Flux Leakage Method and Linearly Integrated Hall Sensor Array

    Energy Technology Data Exchange (ETDEWEB)

    Jun, Jong Woo; Lee, Jin Yi [Chosun University, Gwangju (Korea, Republic of); Park, Duk Keun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2007-10-15

    Nondestructive testing (NDT) by using the electromagnetic methods are useful for detecting cracks on the surface and subsurface of the metal. However, when the material contains both ferromagnetic and paramagnetic materials, it is difficult for NDT to detect and analyze cracks using this method. In addition the existence of a partial ferromagnetic material can be incorrectly characterized as a crack in the several cases. On the other hand a large crack has sometimes been misunderstood as a partially magnetized region. Inconel 600 is an important material in atomic energy plant. A nickel film is coated when a crack a appears on an Inconel substrate. Cracks are difficult to detect on the combined material of an Inconel substrate with a nickel film, which are paramagnetic and ferromagnetic material respectively. In this paper, a scan type magnetic camera, which uses a complex induced current-magnetic flux leakage (CIC-MFL) method as a magnetic source and a linearly integrated Hall sensor array (LIHaS) on a wafer as the magnetic sensors, was examined for its ability to detect cracks on the combined material. The evaluation probability of a crack is discussed. In addition the detection probability of the minimum depth was reported

  11. Effect of Al content on delta phase microstructure evolution in Inconel 718 alloys%Al含量对Inconel 718合金中δ相组织演变的影响

    Institute of Scientific and Technical Information of China (English)

    周喜顺; 何亚斌; 刘建辉; 辛士进; 王东; 崔艳芳; 李鹏; 董莹

    2012-01-01

    The dissolution mechanism and morphology feature of 8 phase in standard as-heated 718 alloys with three different Al contents for different holding times were investigated by scanning electron microscopy (SEM) and Thermo-Calc software. The fraction of 8 phase was counted using the Photoshop software. The results indicate that the dissolution of 8 phase in 718 alloy with lower Al content is mainly characterized as the dissolution from long needle shape to short rod or granule, and the 8 phase in the grains of 718 alloys with higher Al content dissolves firstly while the dissolution of 8 phase at grain boundaries is slower. So the migration of grain boundary is inhibited, the grain size of 718 alloys can be controlled effectively to some extent. The fraction of 8 phase decreases gradually with the increase of temperature. The dissolution temperature of 8 phase can be increased with the increase of Al content in 718 alloys but the dissolution velocity decreases with it.%采用扫描电子显微镜和Thermo-Calc热力学计算等方法,研究3种不同Al含量的Inconel 718合金在标准热处理和不同保温时间下δ相的形貌特征、溶解行为及3种合金中δ相含量的变化.结果表明:A1含量低的合金中δ相溶解特征主要表现为沿针状δ相的长度方向断开,在短时间内溶解为短棒状及颗粒状;Al含量高的合金中δ相溶解优先从晶内开始,其晶界上的δ相溶解缓慢,对抑制晶界迁移,控制奥氏体晶粒长大有重要作用;Inconel 718合金中δ相含量随溶解温度的提高而降低,Al含量提高使合金中δ相的溶解速度减慢,溶解温度提高.

  12. Estimate of thermal fatigue lifetime for the INCONEL 625lCF plate while exposed to concentrated solar radiation

    Directory of Open Access Journals (Sweden)

    Rojas-Morín, A.

    2011-04-01

    Full Text Available A system for testing the thermal cycling of materials and components has been developed and installed at the DISTAL-I parabolic dish facility located at the Plataforma Solar de Almería (PSA in Spain. This system allows us to perform abrupt heating/cooling tests by exposing central solar receiver materials to concentrated solar radiation. These tests are performed to simulate both the normal and critical operational conditions of the central solar receiver. The thermal fatigue life for the INCONEL 625LCF® plate when subjected to concentrated solar radiation has been estimated with this system. We have also developed a numerical model that evaluates the thermal behavior of the plate material; additionally, the model yields the tensile-compressive stresses on the plate, which allow the estimation of the Stress-Life (S-N fatigue curves. These curves show that the lifetime of the plate is within the High Cycle Fatigue (HCF region at the operational temperatures of both 650 °C and 900 °C.

    En el concentrador solar de disco parabólico DISTAL-I, situado en la Plataforma Solar de Almería (PSA, en España, se ha instalado un sistema para pruebas de ciclado térmico de materiales. Este sistema permite realizar pruebas abruptas de calentamiento y enfriamiento, en materiales para receptores solares de torre central, al exponerlos a radiación solar concentrada. Estas pruebas se realizan para simular las condiciones de operación de un receptor solar, las condiciones críticas y las condiciones normales. Con este sistema se ha estimado el tiempo de vida bajo fatiga térmica, en una placa de INCONEL 626LCF®, cuando es sometida a radiación solar concentrada. Asimismo, hemos desarrollado un modelo numérico que evalúa el desarrollo térmico en el material de la placa: adicionalmente, el modelo obtiene los esfuerzos de tensión-compresión en la placa, los cuales permiten la estimaciónde las curvas de fatiga vidaesfuerzo (S-N. Estas curvas

  13. Crack growth threshold under hold time conditions in DA Inconel 718 – A transition in the crack growth mechanism

    Directory of Open Access Journals (Sweden)

    E. Fessler

    2016-01-01

    Full Text Available Aeroengine manufacturers have to demonstrate that critical components such as turbine disks, made of DA Inconel 718, meet the certification requirements in term of fatigue crack growth. In order to be more representative of the in service loading conditions, crack growth under hold time conditions is studied. Modelling crack growth under these conditions is challenging due to the combined effect of fatigue, creep and environment. Under these conditions, established models are often conservative but the degree of conservatism can be reduced by introducing the crack growth threshold in models. Here, the emphasis is laid on the characterization of crack growth rates in the low ΔK regime under hold time conditions and in particular, on the involved crack growth mechanism. Crack growth tests were carried out at high temperature (550 °C to 650 °C under hold time conditions (up to 1200 s in the low ΔK regime using a K-decreasing procedure. Scanning electron microscopy was used to identify the fracture mode involved in the low ΔK regime. EBSD analyses and BSE imaging were also carried out along the crack path for a more accurate identification of the fracture mode. A transition from intergranular to transgranular fracture was evidenced in the low ΔK regime and slip bands have also been observed at the tip of an arrested crack at low ΔK. Transgranular fracture and slip bands are usually observed under pure fatigue loading conditions. At low ΔK, hold time cycles are believed to act as equivalent pure fatigue cycles. This change in the crack growth mechanism under hold time conditions at low ΔK is discussed regarding results related to intergranular crack tip oxidation and its effect on the crack growth behaviour of Inconel 718 alloy. A concept based on an “effective oxygen partial pressure” at the crack tip is proposed to explain the transition from transgranular to intergranular fracture in the low ΔK regime.

  14. 低温形变热处理对Inconel718合金组织的影响%Effects of Low Temperature Deforming Treatment on Inconel 718 Alloy Structure

    Institute of Scientific and Technical Information of China (English)

    杨若凡

    2006-01-01

    利用透射电子显微镜(TEM)和X射线衍射仪研究了低温形变热处理时冷轧变形道次及不同变形量对Inconel 718合金中金属间化合物γ"相和δ相的分布、形貌和数量的影响.结果表明:随着变形量的增加,析出相由晶内和晶界析出逐渐转变到形变带及位错墙处析出,δ相形状由针状过渡到短棒状或颗粒状,γ"相的尺寸逐渐减小.形变既促进γ"相的析出又促进γ"相向δ相的转变.γ"、δ相的含量随变形量的增加而增加,两道次冷轧的低温形变热处理工艺提高了δ相的含量,却减少了γ"相的量.

  15. Inconel 718镍基合金管道焊接残余应力的数值模拟%Numerical Simulation on Residual Stress for Inconel 718 Nickel-based Alloy Tube Welding

    Institute of Scientific and Technical Information of China (English)

    姬丽森; 凌泽民; 何建; 杨贤飞

    2015-01-01

    Inconel 718镍基合金管道的对接接头为研究对象,建立了热-力学耦合的三维有限元模型,采用SYSWELD焊接模拟软件对其环焊缝在不同预热温度和焊接顺序下的残余应力进行数值模拟,分析了预热温度和焊接顺序对外表面轴向和环向残余应力分布的影响.并与实验结果进行对比,验证了模型的准确性.结果表明:管道外表面轴向残余应力在焊缝及近缝区表现为压应力,而远离焊缝中心的区域表现为拉应力;焊缝与近缝区环向残余应力为拉应力,随着距焊缝中心距离的增加,拉应力逐渐转化为压应力;随着预热温度的增加,管道外表面轴向和环向残余应力降低;焊接顺序的改变不能有效降低管道焊接残余应力.

  16. STRAIN-INDUCED γ" PHASE PRECIPITATION AND γ" →δ TRANSFORMATION IN INCONEL 718 ALLOY%应变诱发Inconel 718合金γ″相析出和γ″→δ转变

    Institute of Scientific and Technical Information of China (English)

    陈宗霖; 刘文昌

    2000-01-01

    采用X射线衍射技术测定了冷轧Inconel 718合金在810℃时效温度下γ"相和δ相的含量,研究了冷轧变形对γ″相析出和γ″→δ转变的影响.结果表明,在810℃时效,γ″相的析出达到饱和状态此时γ"→δ的转变即将发生;应变可诱发γ″相析出以及γ″→δ转变;δ相的数量与时间的关系符合Avrami方程,随冷轧变形量增加,时间指数减小,δ相析出速率增加;γ"→δ转变的数量与时间的关系也可以用Avrami方程描述.

  17. Elastic and Plastic Behavior of O-ring Specimens of Inconel 718 Alloy under Side-compressing at Elevated Temperatures%Inconel 718合金O形环的高温压扁弹塑性行为

    Institute of Scientific and Technical Information of China (English)

    蔡力勋; 叶裕明; 左国

    2005-01-01

    Inconel 718合金O形环试样进行了压扁-回弹试验研究,考察了本构模型各参数对O形环回弹量的影响.结果表明,先前低压缩比的加载历史对O形环后继高压缩比的回弹量没有影响;温度对O形环回弹量有一定程度影响;在压缩比为6%~30%,O形环回弹量与压缩比呈抛物律关系.运用ANSYS程序的接触分析功能,基于NLISO非线性等向强化本构模型对常温下O形环压扁-回弹过程的数值模拟结果与试验结果吻合较好.

  18. Corrosion Resistance of Inconel 740H in Simulated Coal-ash/Flue-gas Environments%Inconel 740H合金在模拟煤灰/烟气中的抗腐蚀性研究

    Institute of Scientific and Technical Information of China (English)

    侯世香; 吴正发; 袁晓娜; 刘东雨

    2016-01-01

    针对用于超超临界锅炉过热器管的镍基高温合金Inconel 740H,在750℃及合成烟气的条件下,研究了涂刷合成煤灰试样和无涂刷试样累计3000 h的腐蚀情况.利用XRD、EDS和SEM对试样的表面和截面进行了分析.结果表明,涂刷合成煤灰试样的腐蚀分为两个阶段,开始在表面生成Cr2O3保护膜,随时间的延长氧化膜被硫酸盐溶解,腐蚀程度较重.无涂刷试样的腐蚀为一个阶段,即氧化和硫化腐蚀.

  19. Creep behaviour of as received, aged and cold worked INCONEL 617 at 850 deg. C and 950 deg. C

    International Nuclear Information System (INIS)

    The effect of initial microstructure on alloy 617 creep behaviour has been investigated at 850 deg. C and 950 deg. C. The solution treated material shows non-classical creep behaviour at both temperatures with a strain rate drop at the beginning of the tests followed by a creep rate increase to a plateau before the onset of the tertiary creep. The intragranular secondary carbides which precipitate early at test temperature are responsible of the strong initial hardening effect by pinning the dislocations. This effect is overpassed during the thermo mechanical ageing of the alloy which induces growth of these carbides. Prior 1000 h thermal ageing at the temperature test totally removes the strain rate drop and reduces the lifetime. The intragranular microstructure has evolved thanks to the prior thermal ageing before the creep tests. Microstructural examinations also show the presence of grain boundary migration and recrystallization in the material during creep tests of the as received and aged materials. Preliminary cold work treatment highly reduces the strain rate of Inconel 617 and enhances the lifetime at 850 deg. C while the opposite is observed at 950 deg. C.

  20. Effect of argon injection on the high Z impurity generation from the poloidal inconel limiter in FTU

    International Nuclear Information System (INIS)

    Argon injection experiment on FTU (Frascati Tokamak Upgrade) plasma has been utilised to clarify the physical mechanism responsible for impurity production. A simple O-D model for the SOL (scrape off layer), coupled with sputtering by the main deuteron flux and self-sputtering can reproduce the variation of impurity concentration, Ni in the case of inconel limiter in FTU, when Argon is puffed into the plasma. The increase of radiation power losses leads to a decrease of the SOL temperature, and therefore to a decrease of the sputtering yield. Since Zeff remains essentially unchanged by Ar puffing, a fraction of high Z impurity is substituted by Ar ions. As a consequence both the line radiation emission profile and the total radiation losses are modified, while all the other plasma parameters (temperature and density profiles, ohmic power and energy confinement time) remain unchanged. Radiation losses increase up to 80% of the input power, at relatively high densities, with a corresponding decrease of the heat load on the limiter surface

  1. Microstructural Features Controlling the Variability in Low-Cycle Fatigue Properties of Alloy Inconel 718DA at Intermediate Temperature

    Science.gov (United States)

    Texier, Damien; Gómez, Ana Casanova; Pierret, Stéphane; Franchet, Jean-Michel; Pollock, Tresa M.; Villechaise, Patrick; Cormier, Jonathan

    2016-03-01

    The low-cycle fatigue behavior of two direct-aged versions of the nickel-based superalloy Inconel 718 (IN718DA) was examined in the low-strain amplitude regime at intermediate temperature. High variability in fatigue life was observed, and abnormally short lifetimes were systematically observed to be due to crack initiation at (sub)-surface non-metallic inclusions. However, crack initiation within (sub)-surface non-metallic inclusions did not necessarily lead to short fatigue life. The macro- to micro-mechanical mechanisms of deformation and damage have been examined by means of detailed microstructural characterization, tensile and fatigue mechanical tests, and in situ tensile testing. The initial stages of crack micro-propagation from cracked non-metallic particles into the surrounding metallic matrix occupies a large fraction of the fatigue life and requires extensive local plastic straining in the matrix adjacent to the cracked inclusions. Differences in microstructure that influence local plastic straining, i.e., the δ-phase content and the grain size, coupled with the presence of non-metallic inclusions at the high end of the size distribution contribute strongly to the fatigue life variability.

  2. Swept frequency eddy current (SFEC) measurements of Inconel 718 as a function of microstructure and residual stress

    Science.gov (United States)

    Chandrasekar, Ramya

    The goal of this thesis was to determine the dependency of swept frequency eddy current (SFEC) measurements on the microstructure of the Ni-based alloy, Inconel 718 as a function of heat treatment and shot peening. This involved extensive characterization of the sample using SEM and TEM coupled with measurements and analysis of the eddy current response of the various sample conditions using SFEC data. Specific objectives included determining the eddy current response at varying depths within the sample, and this was accomplished by taking SFEC measurements in frequencies ranging from 100 kHz to 50 MHz. Conductivity profile fitting of the resulting SFEC signals was obtained by considering influencing factors (such as surface damage). The problems associated with surface roughness and near surface damage produced by shot peening were overcome by using an inversion model. Differences in signal were seen as a result of precipitation produced by heat treatment and by residual stresses induced due to the shot peening. Hardness of the material, which is related both to precipitation and shot peening, was seen to correlate with the measured SFEC signal. Surface stress measurement was carried out using XRD giving stress in the near surface regions, but not included in the calculations due to shallow depth information provided by the technique compared to SFEC. By comparing theoretical SFEC signal computed using the microstructural values (precipitate fraction) and experimental SFEC data, dependency of the SFEC signals on microstructure and residual stress was obtained.

  3. Diffusion of Cr, Fe, and Ti ions from Ni-base alloy Inconel-718 into a transition alumina coating

    International Nuclear Information System (INIS)

    Heat treating metals at high temperatures trigger diffusion processes which may lead to the formation of oxide layers. In this work the diffusion of Cr, Fe and Ti into an alumina coating applied to Inconel-718 is being investigated. Mass gain measurements, UV–vis spectroscopy and transmission electron microscopy were applied in order to study the evolution of the diffusion process. It was found that mainly Cr as well as minor amounts of Fe and Ti are being incorporated into the alumina coating upon prolonged heat treatment at 700 °C. It could be shown that alumina coatings being void of Cr have the same oxidation related mass gain as uncoated samples. However, incorporation of Cr into the alumina coating decreased their mass gain below that of uncoated substrates forming a Cr oxide scale only. - Highlights: ► We investigated the diffusion of Cr into alumina coatings applied on IN-718. ► The ingress of Cr led to the formation of mixed alumina/chromium coatings. ► The mass gain of mixed alumina/chromium coatings was compared to uncoated IN-718. ► The mixed alumina/chromium coatings improved the oxidation resistance of IN-718.

  4. High-temperature-oxidation-induced ordered structure in Inconel 939 superalloy exposed to oxy-combustion environments

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Jingxi; Wise, Adam; Nuhfer, Thomas; Holcomb, Gordon R; Jablonski, Paul D; Sridhar, Seetharaman; Laughlin, David E

    2013-04-20

    In the integrated oxy-fuel combustion and turbine power generation system, turbine alloys are exposed to high temperature and an atmosphere comprised of steam, CO2 and O2. While surface and internal oxidation of the alloy takes place, the microstructure in the subsurface region also changes due to oxidation that results in the loss of the strengthening precipitates. In an earlier study of the oxidation of Inconel 939 Ni-based superalloy exposed to oxy-fuel combustion environment for up to 1000 hours, a high-temperature-oxidation-induced phase transformation in the sub-surface region was noticed and a two-phase region formed at the expense of strengthening γ' phase. While one of the two phases was identified as the Ni-matrix (γ solid solution, face-center-cubic) phase, the other product phase remained unidentified. In this study, the crystal structure of the unknown phase and its orientation relationship with the parent Ni-matrix phase was investigated through electron diffraction and high-resolution transmission electron microscopy. It was determined that the crystal structure of the unknown phase could be modeled as a ternary derivative of the ordered η-Ni3Ti phase (D024) structure with lattice parameters of a = 0.5092 nm and c = 0.8336 nm, α = 90º, β = 90º and γ = 120º.

  5. Investigation into the influence of post-weld heat treatment on the microstructure and hardness of Inconel X-750

    Directory of Open Access Journals (Sweden)

    Prachya Peasura

    2015-04-01

    Full Text Available This work describes a post-weld heat treatment for a precipitation-hardened nickel alloy. Inconel X-750 is a nickel-based superalloy for gas tungsten arc welding processes. The materials were heat-treated in two steps: solution and aging. The post-weld heat treatment variables examined in this study included post-weld heat treatment temperatures of 705°C, 775°C, and 845°C and post-weld heat treatment time of 2–24 h in 2-h increments. The resulting materials were examined using the full factorial design of experiments to determine the resulting material hardness and observed with optical microscopy, scanning electron microscopy, and energy dispersive X-ray spectroscopy in the fusion zone and heat-affected zone. The results show that a longer post-weld heat treatment time corresponds to larger γ′ precipitates and a smaller amount of Cr23C6 at the grain boundaries, which can decrease the overall hardness. The post-weld heat treatment analysis indicates that an increase in the amount of γ′ results in better mechanical properties for particles with octagonal shapes and a small size. A factorial analysis, which was conducted on the relationship between the post-weld heat treatment temperature and time to the hardness of the fusion zone, had a 95% confidence level.

  6. Thermal outgassing properties of mechanically polished and of sand- and bead-blasted Inconel 600 surfaces up to 5000C

    International Nuclear Information System (INIS)

    In the present work, two different types of Inconel 600 samples have been investigated. The first one was mechanically polished and chemically cleaned in several steps and had a total hemispherical emissivity at 750C of epsilon1 = 0.146 and a surface roughness of CLA1 = 0.08 μm, while the second sample was sand- and bead-blasted with epsilon2 = 0.382 and CLA2 = 1.2 μm. The experimental studies were composed of the determination of desorption spectra from 200C up to 5500C at different heating rates, the investigation of the decrease of thermal outgassing rates during a longer heating interval at about 5000C and the measurement of equilibrium outgassing rates at higher temperatures of samples which have been heated several days at about 5000C. The total outgassing rates and the partial outgassing rates of the main components H2, H2O, CO and CO2 have been determined in these studies. Activation energies of desorption, rate constants and equilibrium surface coverages have been calculated from the experimental data using the theory of Redhead. (author)

  7. Research and Improvement on structure stability and corrosion resistance of nickel-base superalloy INCONEL alloy 740

    International Nuclear Information System (INIS)

    INCONEL alloy 740 is a newly developed Ni-Cr-Co-Mo-Nb-Ti-Al superalloy in the application to ultra-supercritical boilers with steam temperatures up to 700 deg. C. By means of scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), micro-chemical phase analyses, and corrosion-resisting test, this paper investigates the structure stability of the alloy at elevated temperature and concentrates on coal ash corrosion performance of the alloy under the simulated coal ash/flue gas condition. Experimental results show that the most important structure instabilities of the alloy during prolonged aging are γ' coarsening, γ' to η transformation and G phase formation at grain boundary. The performance of corrosion resistance of the alloy would meet the requirement of ultra-supercritical boiler tubes. The phase computation by means of Thermo-Calc has been adopted in chemical composition modification for structure stability improvement. Two suggested new modified alloys in adjustment of the Al and Ti contents and in control of Si level, and also in maintenance of Cr content of the alloy were designed and melted for experimental investigation. These two modified alloys exhibit more stable microstructure during 760 deg. C long time aging

  8. Particle Size of Gamma Prime as a Result of Vacuum Heat Treatment of INCONEL 738 Super Alloy

    Science.gov (United States)

    Guzman, I.; Granda, E.; Mendez, R.; Lopez, G.; Acevedo, J.; Gonzalez, D.

    2013-04-01

    In this paper, the influence of the cooling rate and cooling media after a standard solution heat treatment on the size and distribution of the gamma prime phase (γ') in the nickel-based super alloy INCONEL 738 in over-aged conditions is described. The volume fraction of the gamma prime depends on the chemical composition of the alloy, the solution treatment temperature and the cooling rate; in over-aged alloys (i.e., with more than 25,000 h of service) the volume fraction of γ' is about 78.8%. However, it has been demonstrated that in order to maintain excellent creep strength a volume fraction of at least 60% or lower is required. In this work the volume fraction was optimized between 40 and 55% by means of a standard solution heat treatment at 1120 °C using different cooling gases. A γ' volume fraction of 54.8% was obtained by using argon as the cooling medium at a cooling rate of 87 °C/min, producing a precipitate of partial distribution of primary and secondary γ'. Better results were obtained in a nitrogen atmosphere at a cooling rate of 287 °C/min, leading to a volume fraction of 40% and obtaining a total re-precipitation of primary and secondary γ'.

  9. Solidificação da zona de fusão na soldagem do AISI 304 com inconel 600 por laser de Nd: YAG Microstructure development in Nd: YAG laser welding of AISI 304 and Inconel 600

    Directory of Open Access Journals (Sweden)

    Maurício David M. das Neves

    2009-06-01

    Full Text Available Neste trabalho estudou-se a morfologia de solidificação da zona de fusão, numa junta formada a partir de materiais dissimilares, composta por aço inoxidável austenítico AISI 304 e por liga de níquel Inconel 600, soldada com laser pulsado de Nd:YAG. Os parâmetros do feixe laser e do sistema óptico foram selecionados, visando obter uma solda com penetração total e bom acabamento superficial. A caracterização microestrutural foi realizada por microscopia ótica, onde se observou uma zona de fusão com penetração total do tipo keyhole, a presença de pequenos poros e a ausência de trincas. As juntas soldadas foram caracterizadas também, por meio de microscopia eletrônica de varredura (MEV. Medidas realizadas por espectrometria de raios X por dispersão de energia na zona de fusão indicaram uma distribuição levemente heterogênea de níquel e ferro. Observou-se que o início de solidificação da zona de fusão ocorreu por meio de crescimento epitaxial. A morfologia de solidificação da ZF foi basicamente dendrítica e celular sendo, influenciada pelo gradiente de temperatura, velocidade de solidificação e composição química. As variações de composição química e da morfologia de solidificação não alteraram significativamente os valores de microdureza Vickers na zona de fusão. Resultados obtidos nos ensaios de tração indicaram valores de eficiência de soldagem adequados.An autogenous laser welding of dissimilar materials involving AISI 304 austenitic stainless steels and Inconel 600 nickel alloy was investigated in this study. Hence, the aim of this investigation was to study the solidification and microstructure of fusion zone when using a pulsed Nd:YAG laser. The laser and optical beam parameters were chosen to achieve a good weld with total penetration. Optical microscopy pictures showed a typical keyhole weld with total penetration, small pores and free of cracks. The x-ray spectrometry by energy dispersion

  10. Aspectos metalúrgicos de revestimentos dissimilares com a superliga à base de níquel inconel 625 Metallurgical aspects of dissimilar weld overlays of inconel 625 nickel based superalloys

    Directory of Open Access Journals (Sweden)

    Cleiton Carvalho Silva

    2012-09-01

    Full Text Available Prolongar a vida útil e aumentar a confiabilidade de equipamentos e tubulações de plantas de produção e processamento de petróleo é uma busca constante no setor de petróleo e gás. Tais aspectos dependem essencialmente do uso de ligas resistentes à corrosão. Neste contexto, a soldagem de revestimento com superligas à base de níquel tem sido uma alternativa interessante, pois confere aos equipamentos uma alta resistência à corrosão com um custo inferior, se comparado à fabricação de componentes ou tubulações maciças com superligas. Assim, o objetivo do presente trabalho foi investigar o comportamento metalúrgico de revestimento de superliga à base de níquel do tipo Inconel 625 depositados pelo processo TIG com alimentação de arame frio. As soldagens foram realizadas em uma bancada robotizada, empregando uma fonte eletrônica de soldagem com sistema de aquisição de dados para o monitoramento dos sinais de corrente e tensão. A caracterização microestrutural foi realizada através das técnicas de microscopia eletrônica de varredura (MEV e transmissão (MET, espectroscopia de energia dispersiva de raios-X (EDS. Os resultados mostraram que a microestrutura do metal de solda foi constituída por uma matriz γ com fases secundárias ricas em Nb. Foi encontrada a formação de precipitados complexos de carbonetos/nitretos de Ti e Nb.To extend the life and reliability of pipes and equipment in oil & gas production and processing settings is a continuous demand. These aspects are essentially dependent on corrosion resistant alloys used. In this context, the weld overlay with Ni-based superalloys is a great interesting alternative, since improve the corrosion resistance without increase the cost of manufacture when compared to massive equipment. Thus, the objective of this study was to evaluate the metallurgical aspects of Inconel 625 weld overlays deposited by GTAW cold wire feed process. The welds were performed using a

  11. Study on LBW/SPF Technology of Multi-sheet Cylinder Sandwich Structure for Inconel718 Superalloy%Inconel718合金多层夹芯筒结构LBW/SPF技术研究

    Institute of Scientific and Technical Information of China (English)

    曲凤盛; 卢振; 刑飞; 张凯锋

    2012-01-01

    The high temperature plasticity of the laser butt welding plate and LBW/SPF technology for Inconel718 superalloy with ultrafine grain were investigated. The results showed that when the tensile direction is vertical to laser welding seam, the maximum elonga- tion is 400.6% at temperature of 950 ℃ with initial strain rate of 3.1 ×10 -4 s -1. When the tensile direction is parallel to laser welding seam, the maximum elongation is 164.0% at temperature of 965 ℃ with initial strain rate of 6.2 × 10 -4 s -1. At the temperature of 950 ~ 980 ℃, the laser butt welding plate has good plasticity in free bulging state. The relative bulging height is higher than 1. 0. The laser welding problem of multi-sheet cylinder sandwich structure is settled through clamp apparatus which has internal stay of diametral varia- tion. The laser penetration welding parameters are the power of 1 200 W, welding speed of 1 200 mm/min, defocusing amount of - 1 mm, shield gas flow rate of 0.6 L/min. The parameters for superplastic forming are the temperature of 965 ℃, pressure of 4.2 MPa, time of 130 min. The multi-sheet cylinder sandwich structure by LBW/SPF composite technology has good shape, uniform wall thickness distribution, the high symmetry of internal structure.%研究了超细晶Inconel718合金激光对接板高温塑性及多层夹芯筒结构的LBW/SPF成形技术。结果表明:垂直焊缝拉伸时最大延伸率发生在温度为950℃、应变速率为3.1×10-4s-1条件下,为400.6%,平行焊缝拉伸时最大延伸率发生在温度为965℃,应变速率为6.2×10-4s-1条件下,为164.0%。对接板在950~980℃相对胀形高度均高于1.0。通过设计直径可变的卡具以及采取点焊加固等措施,解决了多层夹芯结构的激光焊接难题。激光穿透焊参数:功率1 200 W,焊速1 200 mm/min,离焦量-1 mm,保护气体流量0.6 L/min,超塑成形参数:温度Tf=965℃,压力Pf=4.2 MPa,时间tf=130 min。采用LBW/SPF技术制造的多层夹

  12. The fatigue and corrosion fatigue behavior of welded Inconel 625 alloy employed in off-shore platforms; Avaliacao do comportamento a fadiga e a corrosao-fadiga de juntas soldadas da liga Inconel 625 testada para uso em plaaformas off-shore

    Energy Technology Data Exchange (ETDEWEB)

    Pfingstag, M.E.; Schroeder, R.M.; Mueller, I.L. [Universidade Federal do Rio Grande do Sul (LAPEC/UFRGS), Porto Alegre, RS (Brazil). Dept. de Metalurgia. Lab. de Pesquisa em Corrosao], e-mail: maiquel10@walla.com

    2006-07-01

    The fatigue and corrosion fatigue behavior of welded Inconel 625 employed live like risers in off-shore platforms was studied. These risers may be employed integrally of this alloy, or combined with API 52 X60 steel in the form of 'Clads'. One of the most susceptible points in .these structures is the circumferential weld that joint the pipes together. In these regions, stresses and defects are generated by the welding process, and these material remind in contact with aggressive species like, chlorides and Co{sub 2} . Polarization curves, slow strain rate fatigue and corrosion fatigue tests were used to characterize the Inconel alloy behavior. In the welded deposit condition, this alloy shows an excellent resistance corrosion and a good fatigue and corrosion-fatigue behavior.(author)

  13. 反应堆压力容器用Inconel 718合金O形环密封性能%Sealing Characteristics of O-Ring of Inconel 718 Alloy in Reaction Pressure Vessel

    Institute of Scientific and Technical Information of China (English)

    沈明学; 谢林君; 赵丽娜; 励行根; 王燕; 彭旭东

    2015-01-01

    基于二维轴对称非线性弹塑性模型,对反应堆压力容器(RPV)用Inconel 718合金O形密封环进行了有限元分析,在实验验证的基础上探讨了O形环压缩率、截面直径、管材壁厚和环外径等关键参数对密封性能的影响.结果表明:压缩率对其密封面接触应力分布、大小以及变形特性有重要影响;增加O形环截面直径可提高其回弹性能,但也会引起密封线比压的下降,而壁厚对回弹量和线比压的影响与截面直径相反,但O形环外径对其回弹量和线比压的影响较小;工程上推荐RPV用O形密封环的压缩率控制为12%~16%、截面直径选择12.7 mm左右、壁厚取1.35~1.65 mm,此时O形环可以达到较好的密封性能.

  14. 激光选区熔化Inconel625合金开裂行为及抑制研究%Cracking Behavior and Inhibiting Process of Inconel 625 Alloy Formed by Selective Laser Melting

    Institute of Scientific and Technical Information of China (English)

    张洁; 李帅; 魏青松; 史玉升; 王联凤; 郭立杰

    2015-01-01

    裂纹是激光选区熔化(SLM,selective laser melting)镍基高温合金最严重的缺陷之一,严重削弱了材料的力学性能.采用逐行扫描策略制备了Inconel 625合金试样,利用扫描电子显微镜(SEM)、电子背散射衍射(EBSD)等检测方法研究了裂纹微观形貌、周边元素和晶粒分布等.SEM结果显示在常温下成形件内部形成大量缅小裂纹,裂纹长度约100μm.裂纹形成的内因是在快速凝固的过程中,由于Nb,Mo元素的局部偏析,形成(γ +Laves)共晶凝固.同时在脆性相Laves周围形成应力集中,导致沿着晶界开裂,SLM高凝固速率产生的残余应力是微裂纹产生的直接原因.通过基板加热工艺减小热残余应力,利用X射线测定了不同预热温度(150和300℃)下的残余应力值.结果显示基板预热降低了热残余应力,并最终抑制了裂纹的产生,随着温度的升高,裂纹数量逐渐减少,在预热温度300℃时裂纹数量最少.

  15. 700℃超超临界锅炉过热器管材Inconel 740H合金冷变形行为研究%Cold Deformation Behavior of Inconel 740H Alloy for 700 ℃ Ultra-supercritical Boiler Superheater Tubes

    Institute of Scientific and Technical Information of China (English)

    江河; 董建新; 张麦仓; 姚志浩

    2015-01-01

    Inconel 740H合金荒管进行了不同变形量的冷轧实验,分析了其冷变形特性.通过冷变形后不同制度的退火处理,对Inconel 740H合金组织演变规律进行研究,建立了退火过程中再结晶晶粒长大方程.同时引入不均匀因子Z对组织均匀性进行评定.研究表明,Inconel 740H合金中间退火处理中的静态再结晶过程主要受退火温度和保温时间影响,所构建的再结晶晶粒长大方程与实验值吻合度较好.冷轧变形量为20%,中间退火制度为1100℃/5 min时得到的组织最为均匀.

  16. Understanding the Role of Hot Isostatic Pressing Parameters on the Microstructural Evolution of Ti-6Al-4V and Inconel 718 Fabricated by Electron Beam Melting

    Energy Technology Data Exchange (ETDEWEB)

    Peter, William H [ORNL; Nandwana, Peeyush [ORNL; Kirka, Michael M [ORNL; Dehoff, Ryan R [ORNL; Sames, William [Texas A& M University; ERDMAN III, DONALD L [ORNL; Eklund, Anders [Avure Technologies, Inc.; Howard, Ron [Avure Technologies, Inc.

    2015-04-01

    In this project, Avure and ORNL evaluated the influence of hot isostatic pressing (HIP) and thermal cycling as standalone post processing techniques on the microstructure of electron beam powder bed deposited Ti-6Al-4V and Inconel 718 alloys. Electron beam powder bed deposition is an effective technology for fabricating complex net shape components that cannot be manufactured with conventional processes. However, material deposited by this technology results in columnar grain growth which is detrimental for many applications. For Ti-6Al-4V, it has been found that thermal cycling alone is not sufficient to breakdown the columnar microstructure that is typical of electron beam powder bed technology. HIP, on the other hand, has the potential to be an effective technique to break down the columnar microstructure of Ti-6Al-4V into a more equiaxed and refined β grain structure, and provide a more homogeneous microstructure compared to the thermally cycled samples. Overall, the project showed that hot isostatic pressing reduced/eliminated porosity in both Ti-6Al-4V and Inconel 718 However, based on the unique thermal cycle and the application of pressure in the HIP vessel, Ti-6Al-4V e-beam deposited microstructures were modified from columnar grain growth to equiaxed microstructures; a significant outcome to this collaboration. Inconel 718, on the other hand, shows no change in the macrostructure as a result of the current HIP cycle based on the thermal history, and would require further investigation. Though the results of HIP cycle were very good at changing the microstructure, further development in optimizing the post heat treatments and HIP cycles is required to improve mechanical properties.

  17. Effects of Heat Treatment on the Ballistic Impact Properties of Inconel 718 for Jet Engine Fan Containment Applications

    Science.gov (United States)

    Pereira, J. Michael; Lerch, Bradley A.

    2001-01-01

    The effects of heat treating Inconel 718 on the ballistic impact response and failure mechanisms were studied. Two different annealing conditions and an aged condition were considered. Large differences in the static properties were found between the annealed and the aged material, with the annealed condition having lower strength and hardness and greater elongation than the aged. High strain rate tests show similar results. Correspondingly large differences were found in the velocity required to penetrate material in the two conditions in impact tests involving 12.5 mm diameter, 25.4 mm long cylindrical Ti-6-4 projectiles impacting flat plates at velocities in the range of 150 to 300 m/sec. The annealed material was able to absorb over 25 percent more energy than the aged. This is contrary to results observed for ballistic impact response for higher velocity impacts typically encountered in military applications where it has been shown that there exists a correlation between target hardness and ballistic impact strength. Metallographic examination of impacted plates showed strong indication of failure due to adiabatic shear. In both materials localized bands of large shear deformation were apparent, and microhardness measurements indicated an increase in hardness in these bands compared to the surrounding material. These bands were more localized in the aged material than in the annealed material. In addition the annealed material underwent significantly greater overall deformation before failure. The results indicate that lower elongation and reduced strain hardening behavior lead to a transition from shear to adiabatic shear failure, while high elongation and better strain hardening capabilities reduce the tendency for shear to localize and result in an unstable adiabatic shear failure. This supports empirical containment design methods that relate containment thickness to the static toughness.

  18. Comparative Analysis of Properties and Microstructure of the Plastically Deformed Alloy Inconel®718, Manufactured by Plastic Working and Direct Metal Laser Sintering

    Directory of Open Access Journals (Sweden)

    Żaba K.

    2016-03-01

    Full Text Available Nickel superalloys as Inconel® are materials widely used in the aerospace industry among others for diffusers, combustion chamber, shells of gas generators and other. In most cases, manufacturing process of those parts are used metal strips, produced by conventional plastic processing techniques, and thus by hot or cold rolling. An alternative technology allowing for manufacturing components for jet engines is the technique of 3D printing (additive manufacturing, and most of all Direct Metal Laser Sintering, which is one of the latest achievement in field of additive technologies.

  19. Influence of the Overlapping Factor and Welding Speed on T-Joint Welding of Ti6Al4V and Inconel 600 Using Low-Power Fiber Laser

    OpenAIRE

    Shamini Janasekaran; Ai Wen Tan; Farazila Yusof; Mohd Hamdi Abdul Shukor

    2016-01-01

    Double-sided laser beam welding of skin-stringer joints is an established method for many applications. However, in certain cases with limited accessibility, single-sided laser beam joining is considered. In the present study, single-sided welding of titanium alloy Ti6Al4V and nickel-based alloy Inconel 600 in a T-joint configuration was carried out using continuous-wave (CW), low-power Ytterbium (Yb)-fiber laser. The influence of the overlapping factor and welding speed of the laser beam on ...

  20. Improvement of Surface Properties of Inconel718 by HVOF Coating with WC-Metal Powder and by Laser Heat Treatment of the Coating

    OpenAIRE

    Hui Gon Chun; Tong Yul Cho; Jae Hong Yoon; Gun Hwan Lee

    2015-01-01

    High-velocity oxygen-fuel (HVOF) thermal spray coating with WC-metal powder was carried out by using optimal coating process on an Inconel718 surface for improvement of the surface properties, friction, wear, and corrosion resistance. Binder metals such as Cr and Ni were completely melted and WC was decomposed partially to W2C and graphite during the high temperature (up to 3500°C) thermal spraying. The melted metals were bonded with WC and other carbides and were formed as WC-metal coating. ...

  1. Inconel 939 processed by selective laser melting: Effect of microstructure and temperature on the mechanical properties under static and cyclic loading

    International Nuclear Information System (INIS)

    Nickel-based superalloys, such as Inconel 939, are a long-established construction material for high-temperature applications and profound knowledge of the mechanical properties for this alloy produced by conventional techniques exists. However, many applications demand for highly complex geometries, e.g. in order to optimize the cooling capability of thermally loaded parts. Thus, additive manufacturing (AM) techniques have recently attracted substantial interest as they provide for an increased freedom of design. However, the microstructural features after AM processing are different from those after conventional processing. Thus, further research is vital for understanding the microstructure-processing relationship and its impact on the resulting mechanical properties. The aim of the present study was to investigate Inconel 939 processed by selective laser melting (SLM) and to reveal the differences to the conventional cast alloy. Thorough examinations were conducted using electron backscatter diffraction, transmission electron microscopy, optical microscopy and mechanical testing. It is demonstrated that the microstructure of the SLM-material is highly influenced by the heat flux during layer-wise manufacturing and consequently anisotropic microstructural features prevail. An epitaxial grain growth accounts for strong bonding between the single layers resulting in good mechanical properties already in the as-built condition. A heat treatment following SLM leads to microstructural features different to those obtained after the same heat treatment of the cast alloy. Still, the mechanical performance of the latter is met underlining the potential of this technique for producing complex parts for high temperature applications

  2. Analysis and modelling of the chemical interactions between Inconel grid spacers and Zircaloy cladding of LWR fuel rods; formation of liquid phases due to chemical interactions

    International Nuclear Information System (INIS)

    The experimental results show that the interactions obey parabolic rate laws at the examined temperatures of 1000, 1100 and 1200degC, with or without preoxidized Zircaloy. The fundamental difference of the experiments with preoxidized Zircaloy (oxide layer thickness ≤ 100μm) compared to as-received Zircaloy is the time delay of the start of the interaction between Inconel and Zircaloy. Two models will be presented to describe the experimental results: a) the DISOL code, which is able to simulate the oxidation of Zircaloy up to a given oxide layer thickness and then the dissolution of the ZrO2 layer by the Zircaloy, and b) the solid/solid interaction model that is able to describe the kinetics of the Inconel/Zircaloy interaction. The simple relations obtained as a result of this work can be introduced as modules in SFD code systems to describe the behavior of the core with increasing temperature. Comparison between the experimental results and the code predictions shows a good agreement. (orig.)

  3. Influence of cutting parameters on surface characteristics of cut section in cutting of Inconel 718 sheet using CW Nd:YAG laser

    Institute of Scientific and Technical Information of China (English)

    Dong-Gyu AHN; Kyung-Won BYUN

    2009-01-01

    Recently, laser cutting technologies begin to use for manufacturing mechanical parts of lnconel super-alloy sheet due to difficulties of machining of the Inconel material as a results of its extremely tough nature. The objective of this work is to investigate the influence of cutting parameters on surface characteristics of the cut section in the cutting of Inconel 718 super-alloy sheet using CW Nd:YAG laser through laser cutting experiments. Normal cutting experiments were performed using a laser cutting system with six-axis controlled automatic robot and auto-tracking system of the focal distance. From the results of the experiments, the effects of the cutting parameters on the surface roughness, the striation formation and the microstructure of the cut section were examined. In addition, an optimal cutting condition, at which the surface roughness is minimized and both the delayed cutting phenomenon and the micro-cracking are not initiated, is estimated to improve both the part quality and the cutting efficiency.

  4. Combined strengthening of multi-phase and graded interface in laser additive manufactured TiC/Inconel 718 composites

    International Nuclear Information System (INIS)

    Laser metal deposition (LMD) additive manufacturing of TiC particle reinforced Inconel 718 composite parts was performed. The influence of laser energy density (LED) on densification, microstructures and wear behaviour of LMD-processed composites was studied. It showed that using a LED of 280 J mm−3 produced ∼5% porosity in LMD-processed composites, caused by the aggregation of reinforcing particles. A further increase in LED above 350 J mm−3 yielded near-full densification. Two categories of reinforcing phases, i.e. the substoichiometric TiCx particles and the in situ (Ti,M)C (M = Mo, Nb and Cr) carbide having 7–10 at% Nb and Mo contents, were formed in the matrix of LMD-processed composites. The TiCx reinforcing particles changed from an irregular poly-angular shape to a smoothened and refined structure as the LED increased. An increase in LED resulted in a larger amount of phase formation and an enhanced degree of crystal growth of the in situ (Ti,M)C reinforcement. The interfacial graded layer with thickness of 0.2–1.2 µm, which was identified as (Ti,M)C (M = Mo, Nb and Cr) carbide with 5–6 at% Mo and Nb contents, was tailored between the TiCx particles and the matrix. At an optimal LED of 420 J mm−3, a considerably low coefficient of friction of 0.38 and resultant low wear rate of 1.8 × 10−4 mm3 N−1 m−1 were obtained in sliding tests, due to the combined strengthening of the interfacial graded layer and the multiple reinforcing phases. The wear resistance decreased at an excessive LED because of the coarsening of reinforcement crystals and the decrease in microstructural uniformity of composites. (paper)

  5. 300℃氮气中交变载荷条件下Inconel 690合金的微动磨损特性%Fretting wear behavior of Inconel 690 alloy under alternating load conditions at 300℃ in nitrogen environment

    Institute of Scientific and Technical Information of China (English)

    张晓宇; 任平弟; 蔡振兵; 彭金方; 刘建华; 朱旻昊

    2016-01-01

    The fretting wear mechanisms and kinetic behaviours of Inconel690 alloy were investigated on the improved PLINT fretting rig under alternating loads conditions in high-temperature controlled-atmosphere environments. The results show that the fretting running behaviors are closely related to the normal excitation frequency. In parallelogram shapedFt−D curves, the friction fluctuates periodically, and accordingly the fretting runs in the slip regime (SR). Five stages of friction force curves can be observed at 300℃ in nitrogen environment, including initial stage, ascending stage, peak value stage descending stage and steady stage. The fretting wear behaviors for Inconel 690 alloy strongly depend on the normal load, displacement amplitude, temperature, atmosphere, excitation frequency and other test conditions. The super position effect of fretting wear behavior due to the combined effect of alternating normal force and tangential force is produced, so that delamination phenomenon becomes much more prominent. The abrasive wear and delamination are the major mechanisms of Inconel 690 at 300℃ in nitrogen environment.%采用改进后的PLINT高温可控气氛的微动磨损试验机,研究Inconel 690合金在300℃氮气及法向交变载荷条件下的微动磨损机制和动力学特性。结果表明:微动运行行为与激振频率密切相关,微动的Ft−D曲线呈现摩擦力周期波动的平行四边形型特征,微动运行于滑移区。在300℃氮气环境中,摩擦力的动态变化可以分为5个阶段,即跑合阶段、上升阶段、峰值阶段、下降阶段和稳定阶段。Inconel 690合金的微动损伤行为强烈地依赖于载荷、位移幅值、环境温度、气氛及激振频率等试验条件。从表面损伤形貌看,损伤微结构与试验参数密切相关;由于交变法向力和切向力共同作用,微动产生叠加效应,使剥层现象更加突出。在300℃氮气环境下,Inconel 690合金的损

  6. Tensile properties of haynes alloy 230 and inconel 617 after long exposures to LiF-22CaF2 and vacuum at 1093 K

    Science.gov (United States)

    Whittenberger, J. D.

    1994-12-01

    As a part of a study of a space-based thermal energy storage system utilizing the latent heat of fusion of the eutectic salt LiF-20CaF2 (mole%), the two wrought Ni-base superalloys Haynes alloy 230 and Inconel 617 were subjected to molten salt, its vapor, and vacuum for periods as long as 10,000 h at 1093 K. Following exposure, the microstructures were characterized, and samples from each superalloy were tensile tested between 77 and 1200 K. Neither the structure nor mechanical properties revealed evidence for additional degradation due to exposures to the salt. Although some loss in tensile properties was noted, particularly at 77 K, this reduction could be ascribed to the influence of simple aging at 1093 K.

  7. Effect of the Fine-Grained Structure on the Fatigue Properties of the Heat-Resistant Nickel-Iron Alloy Inconel 718

    Science.gov (United States)

    Mukhtarov, Sh. Kh.; Shakhov, R. V.

    2015-10-01

    It is well known that ultrafine-grained nickel alloys with average grain sizes d = 0.1-1 μm possess improved hot workability and can be used for superplastic forming or rolling. However, microstructure refinement can worsen some performance characteristics of the alloy, for example, heat-resistant or fatigue properties. In the present work, fatigue characteristics of the fine-grained alloy Inconel 718 are investigated. Ultrafine-grained alloys with average grain sizes d = 0.1-1 μm were manufactured by multiple forging with stage-by-stage deformation temperature decrease. During standard heat treatment of the alloy performed to obtain the desired properties, the γ-grain size was controlled by precipitations of δ-phase particles along the boundaries. Results of low-cycle fatigue tests of the fine-grained alloy at room and elevated temperatures are compared with the properties of the coarse-grained alloy.

  8. Faster methods for estimating arc centre position during VAR and results from Ti-6Al-4V and INCONEL 718 alloys

    Science.gov (United States)

    Nair, B. G.; Winter, N.; Daniel, B.; Ward, R. M.

    2016-07-01

    Direct measurement of the flow of electric current during VAR is extremely difficult due to the aggressive environment as the arc process itself controls the distribution of current. In previous studies the technique of “magnetic source tomography” was presented; this was shown to be effective but it used a computationally intensive iterative method to analyse the distribution of arc centre position. In this paper we present faster computational methods requiring less numerical optimisation to determine the centre position of a single distributed arc both numerically and experimentally. Numerical validation of the algorithms were done on models and experimental validation on measurements based on titanium and nickel alloys (Ti6Al4V and INCONEL 718). The results are used to comment on the effects of process parameters on arc behaviour during VAR.

  9. ASTM 4130自动氩弧焊堆焊 Inconel 625焊接工艺%Procedure of 625 Overlay Weld on ASTM 4130 75K

    Institute of Scientific and Technical Information of China (English)

    郭必永

    2014-01-01

    通过理论分析及试验结合的方法,确认ASTM 413075K调质钢自动氩弧焊堆焊Inconel 625的工艺确认,根据API 6A Ed 20th和ASME IX-2010的要求进行评定,此结果可为生产提供一定的指导。%T hrough the combination of theoretical analysis and test ,the procedure of 625 overlay weld on ASTM 4130 75K which was quenched and tempered steel ,by automatic argon tungsten arc welding ,was evaluated according to API 6A Ed 20th and ASME IX-2010 requirements ,and provides guidance for production .

  10. Assessing the kinetics of high temperature oxidation of Inconel 617 in a dedicated HTR impure helium facility coupling thermogravimetry and gas phase chromatography

    Energy Technology Data Exchange (ETDEWEB)

    Chapovaloff, J., E-mail: chpvlff@aol.com [AREVA NP, Centre Technique, Département Corrosion-Chimie, 30 Bd de l’industrie, 71200 Le Creusot (France); Ecole Nationale Supérieure des Mines, SMS-EMSE, CNRS: UMR5146, LCG, 158 Cours Fauriel, 42023 Saint Etienne (France); Rouillard, F., E-mail: fabien.rouillard@cea.fr [CEA, DEN, DPC, SCCME, Laboratoire d’Etude de la Corrosion Non Aqueuse, 91191 Gif sur Yvette (France); Combrade, P., E-mail: pierre.combrade@orange.fr [AREVA NP, Centre Technique, Département Corrosion-Chimie, 30 Bd de l’industrie, 71200 Le Creusot (France); ACXCOR, 63, chemin de l’Arnica, 42660 Le Bessat (France); Pijolat, M., E-mail: mpijolat@emse.fr [Ecole Nationale Supérieure des Mines, SPIN-EMSE, CNRS: UMR5148, LCG, 158 Cours Fauriel, 42023 Saint Etienne (France); Wolski, K., E-mail: wolski@emse.fr [Ecole Nationale Supérieure des Mines, SMS-EMSE, CNRS: UMR5146, LCG, 158 Cours Fauriel, 42023 Saint Etienne (France)

    2013-10-15

    Graphical abstract: Display Omitted -- Highlights: •New facility coupling thermogravimetry (TGA) with gas phase chromatography (GPC). •Dedicated for HT oxidation study in VHTR impure helium containing CO, H{sub 2}O and H{sub 2}. •The oxidation kinetics obeys a complete parabolic law due to a mixed kinetic regime. •CO contributes during initial stage of oxidation only for very low H{sub 2}O partial pressure. •Long-term oxidation of Inconel 617 by H{sub 2}O is diffusion controlled with constant kp. -- Abstract: A new facility coupling thermogravimetric analysis (TGA) with gas phase chromatography (GPC) has been developed. This facility is dedicated for studying high temperature oxidation of Inconel 617 in impure helium environment containing H{sub 2}O, H{sub 2} and CO at very low partial pressures (in the Pa range), which is representative of the high temperature reactor (HTR) concept developed within the Generation IV Forum. Simultaneous acquisition of mass gain and gas composition has allowed the influence of carbon monoxide and water vapour on the kinetics of oxidation to be studied. GPC measurements of gas consumption have allowed the plotting of individual mass gain curves for oxidation by H{sub 2}O and CO. During isothermal exposure at 1123 K for 20 h, the oxidation was mainly due to water vapour with a minor contribution of carbon monoxide during the first hours. The contribution of water vapour to the oxidation kinetics was extracted. It was shown to obey a complete parabolic law and to be limited by an interfacial reaction during the first few hours of oxidation and to be controlled by a mixed interfacial and diffusion process, diffusion becoming the rate-determining step for long term oxidation. There was very good agreement between GPC measurements and the experimental TGA results.

  11. Effects of laser processing parameters on thermal behavior and melting/solidification mechanism during selective laser melting of TiC/Inconel 718 composites

    Science.gov (United States)

    Shi, Qimin; Gu, Dongdong; Xia, Mujian; Cao, Sainan; Rong, Ting

    2016-10-01

    A three-dimensional finite element model is proposed to study the effects of laser power and scan speed on the thermal behavior and melting/solidification mechanism during selective laser melting (SLM) of TiC/Inconel 718 powder system. The cooling time during powder delivery is taken into account to simulate the actual production process well. It shows obviously the existence of heat accumulation effect in SLM process and, the tailored set of cooling time of 10 ms during powder delivery alleviates that effectively. The maximum temperature gradient in the molten pool slightly increases from 1.30×104 °C/mm to 2.60×104 °C/mm as the laser power is increased from 75 W to 150 W. However, it is negligibly sensitive to the variation of scan speed. There is a positive corresponding relationship between the maximum rate of temperature change and processing parameters. A low laser power (75 W) or a high scan speed (300 mm/s) is more energy efficient in Z-direction of the molten pool, giving rise to a deep-narrow cross section of the pool. Whereas, a high laser power (150 W) or a low scan speed (50 mm/s) causes a shallow-wide cross section of the molten pool, meaning it is more energy efficient in the Y-direction of the melt. The combination of a laser power of 125 W and a scan speed of 100 mm/s contributes to achieve a sound metallurgical bonding between the neighbor layers and tracks, due to the proper molten pool size (width: 109.3 μm; length: 120.7 μm; depth: 67.8 μm). The SLM experiments on TiC/Inconel 718 powder system are performed to verify the reliability and accuracy of the physical model and, simulation results are proved to be correct.

  12. Chromium activity measurements in nickel based alloys for very high temperature reactors: Inconel 617, haynes 230 and model alloys - HTR2008-58147

    International Nuclear Information System (INIS)

    The alloys Haynes 230 and Inconel 617 are potential candidates for the intermediate heat exchangers (IHX) of (V)-HTR reactors. The behaviour under corrosion of these alloys by the (V)-HTR coolant (impure helium) is an important selection criterion because it defines the service life of these components. At high temperature, the Haynes 230 is likely to develop a chromium oxide on the surface. This layer protects from the exchanges with the surrounding medium and thus confers certain passivity on metal. At very high temperature, the initial microstructure made up of austenitic grains and coarse intra and intergranular M6C carbide grains rich in W will evolve. The M6C carbides remain and some M23C6 richer in Cr appear. Then, carbon can reduce the protective oxide layer Then, the alloy loses its protective coating and can corrode quickly. Experimental investigations were performed on these nickel based alloys under an impure helium flow [1]. To predict the surface reactivity of chromium under impure helium, it is necessary to determine its chemical activity in a temperature range close to the operating conditions of the heat exchangers (T∼1273 K). For that, high temperature mass spectrometry measurements coupled to multiple effusion Knudsen cells are carried out on several samples: Haynes 230, Inconel 617 and model alloys 1178, 1181, 1201. This coupling makes it possible thermodynamic equilibrium to be obtained between the vapour phase and the condensed phase of the sample. The measurement of the chromium ionic intensity (/) of the molecular beam resulting from a cell containing an alloy provides the values of partial pressure according to the temperature. This value is compared to that of the pure substance (Cr) at the same temperature. These calculations provide thermodynamic data characteristic of the chromium behaviour in these alloys. These activity results call into question those previously measured by Hilpert [2], largely used in the literature. (authors)

  13. Inconel740H主要强化元素对热力学平衡相析出行为的影响

    Institute of Scientific and Technical Information of China (English)

    符锐; 林富生; 赵双群; 迟成宇

    2013-01-01

    对700℃等级超超临界电站过热器/再热器管材所用镍基高温合金Inconel740H进行热力学相计算并研究了主要析出强化元素对其平衡析出相析出行为的影响.结果表明:合金中),’相和M:。C。碳化物稳定温度范围较宽;Al、Ti和Nb3种元素对y1目、77相和口相的析出行为影响较大,而co元素对其影响不大,其中Al对7’相和d相的析出和稳定有促进作用,对刀相却有抑制作用,Ti和Nb对7’相、即相和口相均有促进作用;C对M。。c。碳化物析出量的影响显著,而Cr对M2。C。的析出温度影响显著.将Al、Ti、Nb、C和Cr的质量分数控制在一定范围内并适当减小Co的质量分数,可以使Inconel740H合金的成分范围得到一定的优化.

  14. Assessing the kinetics of high temperature oxidation of Inconel 617 in a dedicated HTR impure helium facility coupling thermogravimetry and gas phase chromatography

    International Nuclear Information System (INIS)

    Graphical abstract: Display Omitted -- Highlights: •New facility coupling thermogravimetry (TGA) with gas phase chromatography (GPC). •Dedicated for HT oxidation study in VHTR impure helium containing CO, H2O and H2. •The oxidation kinetics obeys a complete parabolic law due to a mixed kinetic regime. •CO contributes during initial stage of oxidation only for very low H2O partial pressure. •Long-term oxidation of Inconel 617 by H2O is diffusion controlled with constant kp. -- Abstract: A new facility coupling thermogravimetric analysis (TGA) with gas phase chromatography (GPC) has been developed. This facility is dedicated for studying high temperature oxidation of Inconel 617 in impure helium environment containing H2O, H2 and CO at very low partial pressures (in the Pa range), which is representative of the high temperature reactor (HTR) concept developed within the Generation IV Forum. Simultaneous acquisition of mass gain and gas composition has allowed the influence of carbon monoxide and water vapour on the kinetics of oxidation to be studied. GPC measurements of gas consumption have allowed the plotting of individual mass gain curves for oxidation by H2O and CO. During isothermal exposure at 1123 K for 20 h, the oxidation was mainly due to water vapour with a minor contribution of carbon monoxide during the first hours. The contribution of water vapour to the oxidation kinetics was extracted. It was shown to obey a complete parabolic law and to be limited by an interfacial reaction during the first few hours of oxidation and to be controlled by a mixed interfacial and diffusion process, diffusion becoming the rate-determining step for long term oxidation. There was very good agreement between GPC measurements and the experimental TGA results

  15. Study on Selective Laser Melting Additive Manufacturing Process of INCONEL Ni-based Superalloy%INCONEL系镍基高温合金选区激光熔化增材制造工艺研究

    Institute of Scientific and Technical Information of China (English)

    张颖; 顾冬冬; 沈理达; 田宗军

    2014-01-01

    Influence of the process parameters on densification behavior ,microstructure characteristics,microhardness and wear performance of SLM-processed Inconel 718 alloy samples was studied comprehensively. The result shows that at a lower laser linear energy density (η),the balling effect caused a low densification level. At a higher value of laser energy density with reasonable process parameters,nearly full dense Inconel 718 part was obtained. Besides,as laser energy density increased,microstructures of Inconel 718 parts experienced such changes:coarsened columnar dendrites,clustered dendrites,slender and uniformly distributed columnar dendrites. Samples manufactured at optimized process parameters exhibited high microhardness of 397.8 HV0.2,low mean COF value of 0.40 and low wear rate of 4.78 ×10-4 mm3/Nm. The formation of fine microstructure and the protective tribolayer gave the sample good wear performance.%研究了激光加工工艺参数对选区激光熔化工艺成形的Inconel 718合金试样的致密化行为、显微组织特征、硬度及摩擦磨损性能的影响。结果表明:当激光线能量密度(η)较低时,球化效应的出现使试样的致密度水平较低;在较高的线能量密度与合适的加工参数下,可获得接近完全致密的Inconel 718合金试样。同时,随着激光线能量密度的增加,SLM成形Inconel 718合金试样的显微组织经历了粗大的柱状树枝晶、聚集的枝晶、细长而均匀分布的柱状枝晶等变化过程。在优化工艺参数下,成形试样的显微硬度高达397.8 HV0.2;摩擦系数和磨损率较低,分别为0.40和4.78×10-4 mm3/Nm;且试样内部显微组织均匀细小,摩擦试样的表面形成摩擦保护层,使试样的摩擦磨损性能较好。

  16. GALVANIC CORROSION OF NICKEL ALLOY INCONEL 718 COUPLED WITH VM 80 SS STEEL IN A SIMULATED FORMATION WATER%镍基合金Inconel 718与抗硫油套管钢在模拟气田地层水中的电偶腐蚀

    Institute of Scientific and Technical Information of China (English)

    魏斌; 严密林; 白真权; 冯耀荣

    2007-01-01

    采用电化学方法研究了在模拟罗家寨气田地层水中镍基合金Inconel 718和抗硫管材VM80 SS之间的电偶腐蚀特征和电偶效应.结果表明,Inconel 718和VM80 SS的自腐蚀电位分别为-260 mV和-770 mV,当阴阳极面积比S=0.25,1,4,8时,电偶电位Eg处于-760 mV~-700 mV之间,随S增大,Eg正移,Ig/Aa的初始值、稳态值和平均值均增大;而Ig/Ac的初始值降低,稳态值变化不大.根据混合电位理论计算的VM80SS的电偶腐蚀效应γ随S增大而增大,γ=1.14~4.82.

  17. Inconel 740H主要强化元素对热力学平衡相析出行为的影响

    Institute of Scientific and Technical Information of China (English)

    符锐; 林富生; 赵双群; 迟成宇

    2013-01-01

    针对700℃先进超超临界电站过热器/4g热器管用镍基高温合金Inconel 740H,通过热力学相计算研究了主要析出强化元素对其平衡析出相析出行为的影响.结果表明:合金中7’相和M23C6碳化物稳定温度范围宽,稳定性好;A1、Ti和Nb3种合金成分对y相、叩相和dr相的析出和稳定性影响大,而Co的影响不大,其中A1对’,’相和d相的析出和稳定起促进作用,对7/相起抑制作用,Ti和Nb对y’相、∞相和口相均起促进作用;C显著影响M23C6碳化物的析出量,Cr显著影响M23C6碳化物的析出温度.Al、Ti和Nb的质量分数分别控制在1.2V0~1.4%、1%~1.5%和1%~1.6%为宜;同时,c的质量分数保持在0.05%左右,Cr的质量分数也应保持25%左右,Co的质量分数有所减小,不会影响y’相和M:。c。碳化物等强化相的析出量,从而对Inconel 740H合金的成分范围进行了一定的优化.

  18. 氢化物发生-原子荧光光谱法测定Inconel 718合金中痕量硒%Determination of trace selenium in 718 alloy by hydride generation-atomic fluorescence spectrometry

    Institute of Scientific and Technical Information of China (English)

    向祥蓉; 刘虹; 王佼

    2012-01-01

    本文采用氢化物发生-原子荧光光谱法测定Inconel718合金中痕量硒.对影响其测定的负高压、灯电流、载气流量、屏蔽气流量、载流酸类酸度、硼氢化钾等因素进行了较为详细的研究,优化了测定条件,考察了Inconel718合金主要组成元素和基体元素对硒测定的影响.结果表明,用氟化氨溶液络合,柠檬酸溶液作干扰抑制剂能基本消除基体元素和主要组成元素的干扰.硒浓度在0~100μg/L与荧光强度有良好的线性关系,方法的检出限为0.0083μg/L.对铁镍基高温合金标准样品和Inconel 718合金样品进行9次测定,相对标准偏差为1.6%~3.5%.%In this paper a simple and fast analytical procedure for the determination of selenium in Inconel 718 alloy by hydride generation atomic fluorescence spectrometry(HG-AFS) was developed. The in fluence of instrument parameters such as voltage of PMT, current of lamp, atomizer height, carrier gas rate,shield gas rate and concentration of HCI and KBH4 on the determination of selenium were studied, and the optimized conditions were obtained. Interference of coexistent elements and methods to eliminate the interference were investigated in detail. The results showed that ammonium fluoride and citric acid mo nohydrate were the best masking. Under the optimized conditions, the linear range of selenium is 0 ~ 100μg/L, and the detection limit is 0. 0083 μg/L. The relative standard deviation is 1. 6%~3. 5%(n=9) for the standard sample and the sample of Inconel 718 alloy.

  19. A mechanical property and stress corrosion evaluation of VIM-ESR-VAR work strengthened and direct double aged Inconel 718 bar material

    Science.gov (United States)

    Montano, J. W.

    1986-01-01

    Presented are the mechanical properties and the stress corrosion resistance of triple melted vacuum induction melted (VIM), electro-slag remelted (ESR), and vacuum arc remelted (VAR), solution treated, work strengthened and direct double aged Inconel 718 alloy bars 4.00 in. (10.16) and 5.75 in. (14.60 cm) diameter. Tensile, charpy v-notched impact, and compact tension specimens were tested at ambient temperature in both the longitudinal and transverse directions. Longitudinal tensile and yield strengths in excess of 220 ksi (1516.85 MPa) and 200 ksi (1378.00 MPa) respectively, were realized at ambient temperature. Additional charpy impact and compact tension tests were performed at -100 F (-73 C). Longitudinal charpy impact strength equalled or exceeded 12.0 ft-lbs (16.3 Joules) at ambient and at -100 F(-73 C) while longitudinal compact (LC) tension fracture toughness strength remained above 79 ksi (86.80 MPa) at ambient and at -100 F(-73 C) temperatures. No failures occurred in the longitudinal or transverse tensile specimens stressed to 75 and 100 percent of their respective yield strengths and exposed to a salt fog environment for 180 days. Tensile tests performed after the stress corrosion test indicated no mechanical property degradation.

  20. Studies of Microtexture and Its Effect on Tensile and High-Cycle Fatigue Properties of Laser-Powder-Deposited INCONEL 718

    Science.gov (United States)

    Qi, Huan; Azer, Magdi; Deal, Andrew

    2012-11-01

    The current work studies the microstructure, texture, and mechanical properties of INCONEL 718 alloy (IN718) produced by laser direct metal deposition. The grain microstructure exhibits an alternative distribution of banded fine and coarse grain zones as a result of the rastering scanning pattern. The effects of the anisotropic crystallographic texture on the tensile and high-cycle fatigue (HCF) properties at room temperature are investigated. Tensile test results showed that the tensile strength of laser-deposited IN718 after direct aging or solution heat treatment is equivalent to the minimum-forged IN718 properties. The transverse direction (relative to the laser scanning direction) produces >10 pct stiffer modulus of elasticity but 3 to 6 pct less tensile strength compared to the longitudinal direction due to the preferential alignment of grains having and directions parallel to the tensile loading direction. Laser-deposited IN718 with good metallurgical integrity showed equivalent HCF properties compared to the direct-aged wrought IN718, which can be attributed to the banded grain size variation and cyclic change of inclining grain orientations resulted from alternating rastering deposition path.

  1. Influence of the Overlapping Factor and Welding Speed on T-Joint Welding of Ti6Al4V and Inconel 600 Using Low-Power Fiber Laser

    Directory of Open Access Journals (Sweden)

    Shamini Janasekaran

    2016-06-01

    Full Text Available Double-sided laser beam welding of skin-stringer joints is an established method for many applications. However, in certain cases with limited accessibility, single-sided laser beam joining is considered. In the present study, single-sided welding of titanium alloy Ti6Al4V and nickel-based alloy Inconel 600 in a T-joint configuration was carried out using continuous-wave (CW, low-power Ytterbium (Yb-fiber laser. The influence of the overlapping factor and welding speed of the laser beam on weld morphology and properties was investigated using scanning electron microscopy (SEM and X-ray diffraction (XRD, respectively. XRD analysis revealed the presence of intermetallic layers containing NiTi and NiTi2 at the skin-stringer joint. The strength of the joints was evaluated using pull testing, while the hardness of the joints was analyzed using Vickers hardness measurement at the base metal (BM, fusion zone (FZ and heat-affected zone (HAZ. The results showed that the highest force needed to break the samples apart was approximately 150 N at a laser welding power of 250 W, welding speed of 40 mm/s and overlapping factor of 50%. During low-power single-sided laser welding, the properties of the T-joints were affected by the overlapping factor and laser welding speed.

  2. Surface state of Inconel 718 ultrasonic shot peened: Effect of processing time, material and quantity of shot balls and distance from radiating surface to sample

    International Nuclear Information System (INIS)

    Research highlights: → As USP processing time increases more compressive surface stresses are induced until a saturation level is reached. → The distance between part and radiating surface notably influences the surface state. → A greater number of shot balls leads to less impacts of lower energy on the part surface. → Surface nanocrystallization can only be achieved with large impacting energies of the balls. -- Abstract: Plates of Inconel 718 in precipitated state have been subjected to ultrasonic shot peening (USP), varying the distance from the radiating surface of the booster to the sample, the processing time and the material (WC/Co and steel) and number of shot balls, in order to study the effect of these parameters on the final state generated by the USP process. A change to more compressive residual stresses at the surface of the treated parts has been measured in all cases. For higher USP processing times and/or lower booster-sample distances, the degree of plastic deformation in the treated material increases, leading to a change to more compressive surface stresses and a higher density of impact marks in the treated surface. The same occurs when WC/Co balls are used instead of steel balls. The tendency to more compressive stresses reaches a saturation level after a certain processing time, when the system is not able to force the material to continue with more plastic deformation. If a higher quantity of balls is used, there will be less impacts of the shots with the surface and their energy will be lower (due to losses of energy after inelastic collisions). This diminishes the effect of the impacts in introducing compressive stresses and leads to less and shallower impact marks in the treated surface.

  3. 涂层硬质合金刀具切削Inconel718合金的有限元分析%Finite Element Analysis of Turning Incone1718 Alloy with Coated Cemented Carbide Tools

    Institute of Scientific and Technical Information of China (English)

    张高峰; 周山麒; 陈三中; 邸江顺

    2012-01-01

    采用Third Wave AdvantEdge切削仿真软件对Inconel 718合金进行车削有限元模拟,通过2D有限元模块分析了单层/多层涂层硬质合金刀具,在不同切削速度下的切削力、进给力和切削温度,以及涂层厚度对切削性能的影响,研究结果对新刀具材料和涂层的设计具有一定指导作用.

  4. 高硬度镍基高温合金Incone1 718的切削加工%Cutting process of high hardness nickel-base heat resisting alloy Inconel 718

    Institute of Scientific and Technical Information of China (English)

    宋志伟

    2000-01-01

    @@ 1 可加工性分析 Inconel 718材料属高硬度、高强度、耐腐蚀、耐高温镍基合金,主要用于制造飞机发动机涡轮盘、飞机机匣等高强度零件,此类零件在705℃以下具有耐高蠕变和抗应力断裂性能,在980℃以下具有良好的抗氧化性能(如涡轮转子、后机匣组件等).

  5. 不锈钢及镍基合金在亚临界水环境中的腐蚀%THE CORROSION OF STAINLESS STEEL AND NICKEL BASE ALLOYS IN SUBCRITICAL WATER CONDITION

    Institute of Scientific and Technical Information of China (English)

    张丽; 韩恩厚; 张召恩; 关辉; 柯伟

    2003-01-01

    研究了两种不锈钢和两种镍基合金在模拟超临界水法快速降解废旧塑料制品环境中的耐腐蚀性,采用SEM观察表面腐蚀形貌.实验结果表明,4种材料在320℃去离子纯水和0.1 mol/L的NaCl介质溶液中,经过96 h暴露实验,均匀腐蚀增重率由高到底的顺序均分别为:304L,AL6XN,Inconel 718,Alloy 671. Cl-离子的出现显著加剧了304L和AL6XN的均匀腐蚀,且导致轻微点蚀;对两种镍基合金的均匀腐蚀影响较轻,但导致Inconel 718发生明显点蚀,而Aloy 671材料表现出良好的耐蚀性,用EDXS和XPS分析,发现Inconel 718发生严重的Ni选择性溶解腐蚀,Alloy 671表面的Cr2O3对材料起到了良好的保护作用.A11oy 671可用作高压釜反应器的制造材料.

  6. Research on Mechanical Properties and Corrosion Behavior of Welded Joints of X65/316L and AISI4130/Inconel625 Clad Pipe%X65/316L与AISI4130/Inconel625复合管焊接接头力学性能及腐蚀行为研究

    Institute of Scientific and Technical Information of China (English)

    吴星东; 谢树军

    2014-01-01

    X65/316L and AISI4130/Inconel625 clad pipe were successfully welded with ERNiCrMo-3 filler metal, and the mechanical properties and corrosion behavior of the welded joints were studied in this paper. Tensile test, all-weld metal tensile test, impact test, as well as hardness test were performed to characterize the mechanical properties of the joints. The CO2 stress corrosion test and electrochemical corrosion test were conducted on clad pipe joints according to the corresponding standards of ASTM G39 and ASTM G5. The results showed that tensile strength of the joint achieved 583 MPa and crack propagated along X65/316L base metal; however, the yield strength, tensile strength and elongation of the weld metal reached to 441.4 MPa, 725.9 MPa, 37.67%, respectively. The absorbed impact energy of the weld metal at-10℃was 157 J, and the hardness value of joint presented gradient transition. After CO2 stress corrosion test, the weightlessness of clad pipe welded sample reached the standard, and no crack was observed in base metal and weld; the corrosion resistance of weld and HAZ is was equal to that of base metal after electrochemical corrosion test.%采用ERNiCrMo-3焊丝成功焊接X65/316L与AISI4130/Inconel625复合管,研究了复合管焊接接头的力学性能和腐蚀行为。采用拉伸试验、全焊缝拉伸试验、冲击试验、硬度测试表征了焊接接头的力学性能。参照ASTM G39和ASTM G5的相应标准对复合管焊接接头进行了CO2应力腐蚀和电化学腐蚀性能测试。结果表明,复合管焊接接头的抗拉强度达到583 MPa,断裂发生在 X65/316L 母材处;焊缝屈服强度为441.4 MPa,抗拉强度为725.9 MPa,延伸率达到37.67%;在-10℃试验条件下,焊缝的冲击吸收功为157 J,接头硬度值呈现梯度过渡。复合管焊接试样经过CO2应力腐蚀试验后失重达标,在母材和焊缝处没有观察到裂纹;电化学腐蚀试验后焊缝和热影响区的耐蚀性与母材相当。

  7. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  8. Interactions in Zircaloy/UO2 fuel rod bundles with Inconel spacers at temperatures above 1200deg C (posttest results of severe fuel damage experiments CORA-2 and CORA-3)

    International Nuclear Information System (INIS)

    In the CORA experiments test bundles of usually 16 electrically heated fuel rod simulators and nine unheated rods are subjected to temperature transients of a slow heatup rate in a steam environment. Thus, an accident sequence is simulated, which may develop from a small-break loss-of-coolant accident of an LWR. An aim of CORA-2, as a first test of its kind, was also to gain experience in the test conduct and posttest handling of UO2 specimens. CORA-3 was performed as a high-temperature test. The transient phases of CORA-2 and CORA-3 were initiated with a temperature ramp rate of 1 K/s. The temperature escalation due to the exothermal zircaloy(Zry)-steam reaction started at about 1000deg C, leading the bundles to maximum temperatures of 2000deg C and 2400deg C for tests CORA-2 and CORA-3, respectively. The test bundles resulted in severe oxidation and partial melting of the cladding, fuel dissolution by Zry/UO2 interaction, complete Inconel spacer destruction, and relocation of melts and fragments to lower elevations in the bundle, where extended blockages have formed. In both tests the fuel rod destruction set in together with the formation of initial melts from the Inconel/Zry interaction. The lower Zry spacer acted as a catcher for relocated material. In test CORA-2 the UO2 pellets partially disintegrated into fine particles. This powdering occurred during cooldown. There was no physical disintegration of fuel in test CORA-3. (orig./MM)

  9. 温度对625镍基高温合金焊接接头低周疲劳行为的影响%INFLUENCE OF TEMPERATURE ON LOW-CYCLE FATIGUE BEHAVIOR OF INCONEL 625 NICKEL-BASED SUPERALLOY WELDING JOINT

    Institute of Scientific and Technical Information of China (English)

    王媛媛; 陈立佳; 王宝森

    2014-01-01

    研究了Inconel 625镍基高温合金焊接接头在25和760℃下的低周疲劳行为,分析了2种温度下焊接接头的应变疲劳寿命数据和循环应力-应变数据,进而给出了合金焊接接头的应变疲劳参数.结果表明,Inconel 625镍基高温合金焊接接头在不同温度下的弹性应变幅和塑性应变幅与载荷反向周次的关系可分别用Basquin和Coffin-Manson公式来描述.合金焊接接头在25℃下疲劳变形时,主要发生循环软化,而在760℃下疲劳变形时则呈现循环硬化.焊接接头的低周疲劳裂纹以穿晶方式萌生于疲劳试样的自由表面,在25℃下疲劳裂纹以穿晶方式扩展,而在760℃下疲劳裂纹则以穿晶和沿晶混合方式扩展.%The low-cycle fatigue tests of Inconel 625 nickel-based superalloy welding joints at 25 and 760 ℃ were performed.The strain-fatigue life data and cyclic stress-strain data were analyzed to determine the strain fatigue parameters of Inconel 625 superalloy welding joints.The result showed that the relationship between elastic strain amplitude,plastic strain amplitude and reversals to failure could be described by Basquin and CoffinManson equations,respectively.Under the strain control,the continuous cyclic softening was observed at 25 ℃,however,the cyclic hardening appeared at 760 ℃.At 25 ℃,the fatigue crack of Inconel 625 superalloy welding joints initiated transgranularly at the specimen surface and propagated in the transgranular mode.Differently,at 760 ℃,the fatigue crack initiated transgranularly at the specimen surface,but propagated in mixed transgranular and intergranular modes.

  10. Probabilistic and microstructural aspects of fatigue cracks initiation in Inconel 718; Aspects probabilistes et microstructuraux de l'amorcage des fissures de fatigue dans l'alliage INCO 718

    Energy Technology Data Exchange (ETDEWEB)

    Alexandre, F

    2004-03-15

    Thermomechanical treatments have been recently developed to produce Inconel 718DA (Direct Aged). This alloy optimisation leads to an increase of the fatigue life but also the scatter. The aim of this study is on the one hand the understanding of the fatigue crack initiation mechanisms and on the other hand the modelling of the fatigue life and the scatter. An experimental study showed that the fatigue cracks were initiated from carbide particles in fine grain alloy. Interrupted tensile tests show that the particles cracking occurred at the first quarter of the fatigue cycle. Fatigue behaviour tests were also performed on various grain size 718 alloys. The last experimental part was devoted to measurements of the low cycle fatigue crack growth rates using a high focal distance microscope. For these tests, EDM micro-defects were used for the fatigue crack initiation sites. This method was also used to observe the small fatigue crack coalescence. A fatigue life model is proposed. It is based on the three fatigue crack initiation mechanisms competition: particle crack initiation on the surface, internal particle crack initiation and Stade I crack initiation. The particle fatigue crack initiation is supposed instantaneous at a critical stress level. The Tanaka and Mura model is used for analysing the Stage I crack initiation number of cycles. The fatigue crack growth rate was analysed using the Tomkins model identified on the small fatigue crack growth rate measurements. The proposed fatigue life model decomposed in three levels: a deterministic one and two probabilistic with and without crack coalescence. (author)

  11. Inconel 718 süper alaşımının farklı gerilme ve sıcaklıklarda yüksek sıcaklık sürünme davranışının incelenmesi

    Directory of Open Access Journals (Sweden)

    Ergün Subaşı

    2016-04-01

    Full Text Available Bu çalışmada, havacılıkta yaygın olarak kullanılan Inconel 718 süper alaşımının sürünme davranışına sıcaklık ve gerilmenin etkileri incelenmiştir. Deneyler; 750°C, 800°C sıcaklıklarında ve 200-350MPa gerilme aralığında gerçekleştirilmiştir. Deneysel çalışma sonuçlarından, gerilme üssü (n, sürünme hızı (έ ve aktivasyon enerjisi (Q hesaplanmıştır. Hesaplanan sonuçlara göre; sürünme hızlarının artan gerilme ile arttığı, ayrıca sıcaklığın artmasıyla birlikte sürünme hızları çok daha fazla artmaktadır. Aynı şekilde, artan gerilme ile birlikte aktivasyon enerjisi artmaktadır. Deney sonuçlarından elde edilen gerilme üssü değerlerine göre; etkin deformasyon mekanizmasının dislokasyon sürünmesi olduğu tespit edilmiştir. Inconel 718 süper alaşımının kopma sürünme ömrünü tahmin etmek için, Larson Miller grafiği çizilmiştir. Bu grafikle, Inconel 718’in yüksek sıcaklık sürünme ömürleri hesaplanabilir.

  12. Microstructure and precipitation effects in inconel alloy 600.

    OpenAIRE

    Gane, Peter James

    1992-01-01

    The main objectives of the project were to investigate the interactions of carbon, titanium and aluminium contents, grain size and cold working, with precipitation reactions which occur during heat treatments similar to those experienced as a consequence of commercial PWR Steam Generator (SG) tube processing. In order to carry out this investigation commercial material was supplemented by a range of experimental casts. The selected casts allowed the investigation of the following comp...

  13. Influence of composition on precipitation behavior and stress rupture properties in INCONEL RTM740 series superalloys

    Science.gov (United States)

    Casias, Andrea M.

    Increasing demands for energy efficiency and reduction in CO2 emissions have led to the development of advanced ultra-supercritical (AUSC) boilers. These boilers operate at temperatures of 760 °C and pressures of 35 MPa, providing efficiencies close to 50 pct. However, austenitic stainless steels typically used in boiler applications do not have sufficient creep or oxidation resistance. For this reason, nickel (Ni)-based superalloys, such as IN740, have been identified as potential materials for AUSC boiler tube components. However, IN740 is susceptible to heat-affected-zone liquation cracking in the base metal of heavy section weldments. To improve weldability, IN740H was developed. However, IN740H has lower stress rupture ductility compared to IN740. For this reason, two IN740H modifications have been produced by lowering carbon content and increasing boron content. In this study, IN740, IN740H, and the two modified IN740H alloys (modified 1 and 2) were produced with equiaxed grain sizes of 90 ìm (alloys IN740, IN740H, and IN740H modified 1 alloys) and 112 µm (IN740H modified 2 alloy). An aging study was performed at 800 °C on all alloys for 1, 3, 10, and 30 hours to assess precipitation behavior. Stress rupture tests were performed at 760 °C with the goal of attaining stress levels that would yield rupture at 1000 hours. The percent reduction in area was measured after failure as a measure of creep ductility. Light optical, scanning electron, and transmission electron microscopy were used in conjunction with X-ray diffraction to examine precipitation behavior of annealed, aged, and stress rupture tested samples. The amount and type of precipitation that occurred during aging prior to stress rupture testing or in-situ during stress rupture testing influenced damage development, stress rupture life, and ductility. In terms of stress rupture life, IN740H modified 2 performed the best followed by IN740H modified 1 and IN740, which performed similarly, and IN740H. In terms of stress rupture ductility, IN740H modified 1 performed the best, followed by IN740H modified 2, IN740, and IN740H. G-phase, η, M23C 6, and MX precipitated in IN740 during stress rupture testing. IN740H and the two modified alloys displayed M23C6 precipitates that were often in lamellar form and blocky MX precipitates. However, IN740H displayed more extensive formation of lamellar precipitates along grain boundaries after both aging and during stress rupture testing, which negatively influenced stress rupture life and ductility. Grain size was also shown to influence stress rupture life and ductility; a larger grain size increased stress rupture life, but decreased ductility as shown by the IN740H modified 1 and 2 alloy results. Transmission electron microscopy analysis was performed to assess the lamellar precipitation in IN740H. These precipitates were identified to be Cr-rich M23C6 that form by discontinuous cellular precipitation (DCP). The M23C6 precipitates were found to adopt different {111} habit planes based on the conditions of DCP boundary migration. Discontinuous precipitation of lamellar M23C6 is harmful to stress rupture life and ductility.

  14. Hot Corrosion of Inconel 625 Overlay Weld Cladding in Smelting Off-Gas Environment

    Science.gov (United States)

    Mohammadi Zahrani, E.; Alfantazi, A. M.

    2013-10-01

    Degradation mechanisms and hot corrosion behavior of weld overlay alloy 625 were studied. Phase structure, morphology, thermal behavior, and chemical composition of deposited salt mixture on the weld overlay were characterized utilizing XRD, SEM/EDX, DTA, and ICP/OES, respectively. Dilution level of Fe in the weldment, dendritic structure, and degradation mechanisms of the weld were investigated. A molten phase formed on the weld layer at the operating temperature range of the boiler, which led to the hot corrosion attack in the water wall and the ultimate failure. Open circuit potential and weight-loss measurements and potentiodynamic polarization were carried out to study the hot corrosion behavior of the weld in the simulated molten salt medium at 873 K, 973 K, and 1073 K (600 °C, 700 °C, and 800 °C). Internal oxidation and sulfidation plus pitting corrosion were identified as the main hot corrosion mechanisms in the weld and boiler tubes. The presence of a significant amount of Fe made the dendritic structure of the weld susceptible to preferential corrosion. Preferentially corroded (Mo, Nb)-depleted dendrite cores acted as potential sites for crack initiation from the surface layer. The penetration of the molten phase into the cracks accelerated the cracks' propagation mainly through the dendrite cores and further crack branching/widening.

  15. Microstructural response to heat affected zone cracking of prewelding heat-treated Inconel 939 superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, M.A., E-mail: mgonzalez@comimsa.com.mx [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Martinez, D.I., E-mail: dorairma@yahoo.com [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Perez, A., E-mail: betinperez@hotmail.com [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Guajardo, H., E-mail: hguajardo@frisa.com [FRISA Aerospace, S.A. de C.V., Valentin G. Rivero No. 200, Col. Los Trevino, C.P. 66150, Santa Caterina N.L. (Mexico); Garza, A., E-mail: agarza@comimsa.com [Corporacion Mexicana de Investigacion en Materiales S.A. de C.V. (COMIMSA), Ciencia y Tecnologia No.790, Saltillo 400, C.P. 25295 Saltillo Coah. (Mexico)

    2011-12-15

    The microstructural response to cracking in the heat-affected zone (HAZ) of a nickel-based IN 939 superalloy after prewelding heat treatments (PWHT) was investigated. The PWHT specimens showed two different microstructures: 1) spherical ordered {gamma} Prime precipitates (357-442 nm), with blocky MC and discreet M{sub 23}C{sub 6} carbides dispersed within the coarse dendrites and in the interdendritic regions; and 2) ordered {gamma} Prime precipitates in 'ogdoadically' diced cube shapes and coarse MC carbides within the dendrites and in the interdendritic regions. After being tungsten inert gas welded (TIG) applying low heat input, welding speed and using a more ductile filler alloy, specimens with microstructures consisting of spherical {gamma} Prime precipitate particles and dispersed discreet MC carbides along the grain boundaries, displayed a considerably improved weldability due to a strong reduction of the intergranular HAZ cracking associated with the liquation microfissuring phenomena. - Highlights: Black-Right-Pointing-Pointer Homogeneous microstructures of {gamma} Prime spheroids and discreet MC carbides of Ni base superalloys through preweld heat treatments. Black-Right-Pointing-Pointer {gamma} Prime spheroids and discreet MC carbides reduce the intergranular HAZ liquation and microfissuring of Nickel base superalloys. Black-Right-Pointing-Pointer Microstructure {gamma} Prime spheroids and discreet blocky type MC carbides, capable to relax the stress generated during weld cooling. Black-Right-Pointing-Pointer Low welding heat input welding speeds and ductile filler alloys reduce the HAZ cracking susceptibility.

  16. Laser deposition of Inconel 625/tungsten carbide composite coatings by powder and wire feedstock

    OpenAIRE

    Abioye, Taiwo E.

    2014-01-01

    There is an increasing global demand to extend the life span of down-hole drilling tools in order to improve operation effectiveness and efficiency of oil and gas production. Laser cladding of tungsten carbide/Ni-based alloy metal matrix composite (MMC) coatings is currently being utilised for this purpose. However, the effect of tungsten carbide dissolution on the corrosion performance of the MMC coatings has not been completely understood. In this work, a study was carried out in which lase...

  17. Investigations on steam generator tube samples of Inconel 600 after long term service in the FDR

    Energy Technology Data Exchange (ETDEWEB)

    Milferstaedt, D.; Schmelzer, F.; Schmitt, F.J.

    1973-12-31

    Before the startup of the Otto Hahn Reactor, pipe samples of steam generator material were attached to the steam generator. These pipe samples werc tested for corrosion behavior at given time intervals. After the first core change the samples were dismantled and investigated. From these investigations it was established that no damage or an anomalous corrosion behavior was detected. They are coated with a very thin blue--green solidly adhering oxide layer. A sharp decrease of the stability value was not established. (JSR)

  18. Grinding performance evaluation of porous composite-bonded CBN wheels for Inconel 718

    Directory of Open Access Journals (Sweden)

    Chen Zhenzhen

    2014-08-01

    Full Text Available For high-efficiency grinding of difficult-to-cut materials such as titanium and nickel alloys, a high porosity is expected and also a sufficient mechanical strength to satisfy the function. However, the porosity increase is a disadvantage to the mechanical strength. As a promising pore forming agent, alumina bubbles are firstly induced into the abrasive layer to fabricate porous cubic boron nitride (CBN wheels. When the wheel porosity reaches 45%, the bending strength is still high up to 50 MPa with modified orderly pore distribution. A porous CBN wheel was fabricated with a total porosity around 30%. The grinding performance of the porous composite-bonded CBN wheel was evaluated in terms of specific force, specific grinding energy, and grinding temperature, which were better than those of the vitrified one under the same grinding conditions. Compared to the vitrified CBN wheel, clear straight cutting grooves and less chip adhesion are observed on the ground surface and there is also no extensive loading on the wheel surface after grinding.

  19. Microstructural study and wear behavior of ductile iron surface alloyed by Inconel 617

    International Nuclear Information System (INIS)

    Highlights: • The Ni-base alloy was deposited on the surface of ductile iron by TIG welding process. • Microstructure of alloyed layer consisted of carbides embedded in Ni-rich dendrite. • Hardness and wear resistance of coated sample greatly improved. • The formation of oxide layer and delamination were dominant mechanisms of wear. - Abstract: In this research, microstructure and wear behavior of Ni-based alloy is discussed in detail. Using tungsten inert gas welding process, coating of nearly 1–2 mm thickness was deposited on ductile iron. Optical and scanning electron microscopy, as well as X-ray diffraction analysis and electron probe microanalysis were used to characterize the microstructure of the surface alloyed layer. Micro-hardness and wear resistance of the alloyed layer was also studied. Results showed that the microstructure of the alloyed layer consisted of M23C6 carbides embedded in Ni-rich solid solution dendrites. The partial melted zone (PMZ) had eutectic ledeburit plus martensite microstructure, while the heat affected zone (HAZ) had only a martensite structure. It was also noticed that hardness and wear resistance of the alloyed layer was considerably higher than that of the substrate. Improvement of wear resistance is attributed to the solution strengthening effect of alloying elements and also the presence of hard carbides such as M23C6. Based on worn surface analysis, the dominant wear mechanisms of alloyed layer were found to be oxidation and delamination

  20. Nickel super alloy INCONEL 713LC - structural characteristics after heat treatment

    Directory of Open Access Journals (Sweden)

    A. Hernas

    2007-06-01

    Full Text Available Purpose: Nickel super alloy’s products are mainly using for construction parts of jet engines, gas turbines and turbo-blowers.Design/methodology/approach: Super alloy was commercially produced and was investigated by using the light microscopy (OLYMPUS IX 71 and local chemical microanalysis and by the scanning electron microscopy (JEOL JSM 50AFindings: We found a mode of optimum heat treatment. On the basis of obtained results it is possible to recommend a following regime of heat treatment: heating and dwell at the temperature exceeding 1240 °C (min. 1260 °C, so that precipitates at the grain boundaries dissolve completely, with subsequent slow cooling down to the temperature of approx. 940-950 °C, so that there occurs intensive intra-granular precipitation of intermetallic phase γ’.Research limitations/implications: The experiment was limited by occurrence a void in cast alloys.Practical implications: Nickel super alloy’s products are mainly using for construction parts of jet engines, gas turbines and turbo-blowers.Originality/value: Mode of optimum heat treatment was proposed. On the basis of obtained results it is possible to recommend the most suitable heat treatment, which produce intensive intra-granular precipitation of inter-metallic phase γ’. It was received a new know-how in this field.

  1. Effect of Saline Environment on LCF Behavior of Inconel 718 at 550 °C

    Science.gov (United States)

    Mahobia, G. S.; Paulose, Neeta; Sreekanth, K.; Mannan, S. L.; Sudhakar Rao, G.; Singh, Vakil

    2015-01-01

    Low-cycle fatigue behavior of alloy IN718 was studied with NaCl salt coating at 550 °C in total strain-controlled mode. Fatigue life of the salt-coated specimens was found to be drastically reduced at the lowest total strain amplitude of ±0.40%; however, fatigue life was not affected at higher strain amplitudes. In general, there was cyclic softening in both the uncoated as well as salt-coated specimens. Variation of fatigue life with plastic strain amplitude followed Coffin-Manson relationship. Reduction in fatigue life from salt coating was found to be associated with early crack initiation from the roots of corrosion pits.

  2. Reduction of tritium permeation through Inconel 718 and Incoloy 800 HT by means of natural oxides

    Science.gov (United States)

    Aiello, A.; Utili, M.; Ciampichetti, A.

    2011-10-01

    Chronical releases of tritium from the helium primary coolant into the water secondary coolant is a fundamental safety issue in the design of a fusion reactor steam generator. It is well known that the steam/water circuit of a fusion reactor would be considered not relevant from a radiological point of view, while if a strong permeation of tritium will be present it will be released together with incondensable gases in the condenser. The permeation of hydrogen isotopes through candidate steam generator materials in different conditions was studied in the past. Further experiments demonstrated that nickel alloys of nuclear interest are always covered by a thin and adherent oxide layer able to reduce permeation of orders of magnitude. The major objective of this work is the evaluation of the permeated flux through nickel alloys, when exposed to pure hydrogen and to an oxidant gas stream, to verify the real permeability of these materials in conditions close to those foreseen in the helium side of the steam generator.

  3. Grinding performance evaluation of porous composite-bonded CBN wheels for Inconel 718

    Institute of Scientific and Technical Information of China (English)

    Chen Zhenzhen; Xu Jiuhua; Ding Wenfeng; Ma Changyu

    2014-01-01

    For high-efficiency grinding of difficult-to-cut materials such as titanium and nickel alloys, a high porosity is expected and also a sufficient mechanical strength to satisfy the function. However, the porosity increase is a disadvantage to the mechanical strength. As a promising pore forming agent, alumina bubbles are firstly induced into the abrasive layer to fabricate porous cubic boron nitride (CBN) wheels. When the wheel porosity reaches 45%, the bending strength is still high up to 50 MPa with modified orderly pore distribution. A porous CBN wheel was fabricated with a total porosity around 30%. The grinding performance of the porous composite-bonded CBN wheel was evaluated in terms of specific force, specific grinding energy, and grinding temper-ature, which were better than those of the vitrified one under the same grinding conditions. Com-pared to the vitrified CBN wheel, clear straight cutting grooves and less chip adhesion are observed on the ground surface and there is also no extensive loading on the wheel surface after grinding.

  4. Microstructural Evolution and Creep Rupture Behavior of INCONEL RTM Alloy 740H Fusion Welds

    Science.gov (United States)

    Bechetti, Daniel H., Jr.

    Electron microscopy techniques were used to investigate the causes of reduced creep-rupture life in INCONEL® alloy 740H ® fusion welds with a specific focus on understanding the formation and evolution of γ'-free zones along grain boundaries. Investigation of creep-rupture specimens revealed four operational factors that influence the formation of these precipitate-free zones, and the identity of large second phase particles typically found within them has been determined. A stress-free aging has demonstrated the influence of stress on the formation of the precipitate-free regions and has illustrated what appear to be the initial stages of their development. It is concluded that the mechanism of precipitate-free zone formation in alloy 740H is moderate discontinuous precipitation accompanied by significant discontinuous growth of the γ' phase. These discontinuous reactions are likely exacerbated by microsegregation within the welded microstructure and by the mechanical deformation associated with grain boundary sliding during creep. Thermodynamic and kinetic modeling were used to determine appropriate heat treatment schedules for homogenization and second phase dissolution of welds in alloy 740H. Following these simulations, a two-step heat treatment process was applied to specimens from a single pass gas tungsten arc weld (GTAW). Scanning electron microscopy (SEM) has been used to assess the changes in the distribution of alloying elements as well as changes in the fraction of second phase particles within the fusion zone. Experimental results demonstrate that homogenization of alloy 740H weld metal can be achieved by an 1100°C/4hr treatment. Complete dissolution of second phase particles could not be completely achieved, even at exposure to temperatures near the alloy's solidus temperature. These results are in good agreement with thermodynamic and kinetic predictions.

  5. Development and Characterization of a Metal Injection Molding Bio Sourced Inconel 718 Feedstock Based on Polyhydroxyalkanoates

    OpenAIRE

    Alexandre Royer; Thierry Barrière; Jean-Claude Gelin

    2016-01-01

    The binder plays the most important role in the metal injection molding (MIM) process. It provides fluidity of the feedstock mixture and adhesion of the powder to keep the molded shape during injection molding. The binder must provide strength and cohesion for the molded part and must be easy to remove from the molded part. Moreover, it must be recyclable, environmentally friendly and economical. Also, the miscibility between polymers affects the homogeneity of the injected parts. The goal of...

  6. A Study on the High Temperature Oxidation Behavior of Hastelloy X and Inconel 713C

    International Nuclear Information System (INIS)

    In order to preserve surface stability and mechanical properties of the substrate materials, coatings are applied to the alloy surfaces for the high temperature applications. Even with the application of coating, the substrate materials must also have its own resistance to the high temperature oxidation because the substrate may be catastrophically degraded when coatings are failed. In this research, Ni-base superalloys, IN 713C and Hastelloy X for the substrate materials of coatings, were examined by the isothermal and cyclic oxidation experiments. In the isothermal oxidation experiments, the dominant protective oxide scale of Hastelloy X was Cr2O3 and that of IN 713C was the Al-rich oxide scale. Both alloys formed protective oxide scales, and showed good isothermal oxidation resistance but IN 713C showed better oxidation resistance than Hastelloy X owing to the formation of Al-rich oxide scales. Also for cyclic oxidation experiments, due to the favorable adhesion between the substrate and oxide scales, IN 713C having thin Al-rich oxide scales showed better oxidation resistance than Hastelloy X throughout the temperature ranges tested. Comparing these two alloys IN 713C had better oxidation resistance but both alloys showed good oxidation resistance up to 1000 .deg. C

  7. A study on the deformation mechanism of inconel alloys for steam generator tubes

    Energy Technology Data Exchange (ETDEWEB)

    Hong, S. H.; Kim, H. Y.; Ahn, Y. C.; Lee, H. S.; Sohn, W. H.; Cha, S. I.; Bae, Y. H. [Korea Advanced Institute of Science and Technology, Taejeon (Korea)

    2001-04-01

    The microstructure and the mechanical properties of lnconel 600 and 690 steam generator tube were investigated to develop the lnconel steam generator tube for nuclear power plant. The grain size and shape of lnconel 690 alloy were dependent on Mill Annealing temperature. It is shown that the smaller grain and the more serrated grain boundary, the higher tensile strength and creep resistance. The carbides were analyzed by using SEM and TEM after Thermal Treatment. Also, the quantitative analysis of carbide precipitation with Thermal Treatment was conducted by SPEED method. Thermal Treatment temperature was 705 deg C for lnconel 600 alloy and 720 deg C for lnconel 690 alloy. It is observed by XRD that the M{sub 23}C{sub 6} type and M{sub 7}C{sub 3}-type carbides were simultaneously precipitated in lnconel 600 alloy and only M{sub 23}C{sub 6}-type carbides were precipitated in lnconel 690 alloy. While the carbide length and thickness increased with increasing Thermal Treatment time, the growth rate of carbide length was higher than that of carbide thickness. The distance between carbides decreased for the first 15 hour Thermal Treatment for lnconel 600 alloy and 10 hour for lnconel 690 alloy, respectively, and then increased again. The distance between carbides decreased until the carbide precipitation reached at 90% of maximum precipitation because the carbides were precipitated and grown simultaneously. After 90% precipitation time, the precipitation ceased and only growth of the carbides took place, so the distance between carbides decreased. The serrations in stress-strain curves of in lnconel 690 could be interpreted in the temperature range from 200 deg C to 600 deg C. The phenomena and controlling mechanism of serrations were analyzed by investigating the critical strains for the onset of the serrations. The controlling mechanism for A1 serration was generation of vacancy by deformation, and those for A2 serration and B serrations were diffusion of substitutional alloying element, lattice diffusion of carbons, respectively. Besides, the C serration was formed above the temperature of 5OO deg C with irregular periods. It was shown through the creep test for lnconel 690 alloy that stress exponent, n, was 5, and activation energy for creep was about 265 k]/mol. An activation energy value for creep was similar to that for self diffusion of Ni, which is 250 k]/mol. It perhaps indicates that the controlled mechanism for high temperature deformation of lnconel 690 alloy was dislocation climb. 65 refs., 51 figs., 10 tabs. (Author)

  8. Characterization of Machine Variability and Progressive Heat Treatment in Selective Laser Melting of Inconel 718

    Science.gov (United States)

    Prater, Tracie; Tilson, Will; Jones, Zack

    2015-01-01

    The absence of an economy of scale in spaceflight hardware makes additive manufacturing an immensely attractive option for propulsion components. As additive manufacturing techniques are increasingly adopted by government and industry to produce propulsion hardware in human-rated systems, significant development efforts are needed to establish these methods as reliable alternatives to conventional subtractive manufacturing. One of the critical challenges facing powder bed fusion techniques in this application is variability between machines used to perform builds. Even with implementation of robust process controls, it is possible for two machines operating at identical parameters with equivalent base materials to produce specimens with slightly different material properties. The machine variability study presented here evaluates 60 specimens of identical geometry built using the same parameters. 30 samples were produced on machine 1 (M1) and the other 30 samples were built on machine 2 (M2). Each of the 30-sample sets were further subdivided into three subsets (with 10 specimens in each subset) to assess the effect of progressive heat treatment on machine variability. The three categories for post-processing were: stress relief, stress relief followed by hot isostatic press (HIP), and stress relief followed by HIP followed by heat treatment per AMS 5664. Each specimen (a round, smooth tensile) was mechanically tested per ASTM E8. Two formal statistical techniques, hypothesis testing for equivalency of means and one-way analysis of variance (ANOVA), were applied to characterize the impact of machine variability and heat treatment on six material properties: tensile stress, yield stress, modulus of elasticity, fracture elongation, and reduction of area. This work represents the type of development effort that is critical as NASA, academia, and the industrial base work collaboratively to establish a path to certification for additively manufactured parts. For future flight programs, NASA and its commercial partners will procure parts from vendors who will use a diverse range of machines to produce parts and, as such, it is essential that the AM community develop a sound understanding of the degree to which machine variability impacts material properties.

  9. Microstructure and intergranular corrosion of Inconel-600 and Incoloy-800 tubes

    Energy Technology Data Exchange (ETDEWEB)

    Stickler, R.; Weidlich, G.

    1983-04-01

    The precipitation behavior and the resistance against intergranular corrosion was determined for specimens of tubes produced of alloys IN-600 and Incoloy 800. Specimens were sensitized by heat treatments in the time-temperature range between 0.1-100 h and 400-800 C. Light microscopic, scanning electron and transmission microscope methods in addition to X-ray diffraction analyses of bulk residues were applied to characterize microstructure and precipitates. A modified standard procedure was used to determine the susceptibility to intergranular corrosion. The occurrance of grain-boundary attack was evaluated by scanning electron microscope observations. The results indicate that in the time-temperature diagram the susceptibility to intergranular corrosion falls within a typical C-curve, the lower branch of which coincides with the formation of a thin M/sub 23/C/sub 6/ grain boundary film. It is interesting to note that occasionally grain boundary separation could be found after the bend test of tube specimen in the as-received and as-aged condition without any corrosion exposure. These observations may indicate difficulties in the evaluation of the intergranular corrosion attack.

  10. Study of Material Consolidation at Higher Throughput Parameters in Selective Laser Melting of Inconel 718

    Science.gov (United States)

    Prater, Tracie

    2016-01-01

    Selective Laser Melting (SLM) is a powder bed fusion additive manufacturing process used increasingly in the aerospace industry to reduce the cost, weight, and fabrication time for complex propulsion components. SLM stands poised to revolutionize propulsion manufacturing, but there are a number of technical questions that must be addressed in order to achieve rapid, efficient fabrication and ensure adequate performance of parts manufactured using this process in safety-critical flight applications. Previous optimization studies for SLM using the Concept Laser M1 and M2 machines at NASA Marshall Space Flight Center have centered on machine default parameters. The objective of this work is to characterize the impact of higher throughput parameters (a previously unexplored region of the manufacturing operating envelope for this application) on material consolidation. In phase I of this work, density blocks were analyzed to explore the relationship between build parameters (laser power, scan speed, hatch spacing, and layer thickness) and material consolidation (assessed in terms of as-built density and porosity). Phase II additionally considers the impact of post-processing, specifically hot isostatic pressing and heat treatment, as well as deposition pattern on material consolidation in the same higher energy parameter regime considered in the phase I work. Density and microstructure represent the "first-gate" metrics for determining the adequacy of the SLM process in this parameter range and, as a critical initial indicator of material quality, will factor into a follow-on DOE that assesses the impact of these parameters on mechanical properties. This work will contribute to creating a knowledge base (understanding material behavior in all ranges of the AM equipment operating envelope) that is critical to transitioning AM from the custom low rate production sphere it currently occupies to the world of mass high rate production, where parts are fabricated at a rapid rate with confidence that they will meet or exceed all stringent functional requirements for spaceflight hardware. These studies will also provide important data on the sensitivity of material consolidation to process parameters that will inform the design and development of future flight articles using SLM.

  11. 一种改型Inconel 718合金的组织与性能的研究%Microstructures and Mechanical Properties of a Modified Inconel 718 Alloy

    Institute of Scientific and Technical Information of China (English)

    徐春梅; 谢锡善

    2009-01-01

    采用化学相分析、显微组织分析和显微硬度测试等方法,研究了一种改型镍基高温合金718A在标准热处理状态的显微组织和力学性能.试验结果表明,原型718合金和改型718A合金的主要析出相皆为γ"、γ'、δ、MC相.在标准热处理状态下,改型718A合金中强化相γ'和γ"的量较原型718合金明显增多,而对于组织稳定性不利的δ相的析出量则较718合金少.此外,改型718A合金的显微硬度与原型合金相比有了明显的提高,因此具有广阔的应用前景.

  12. Research on Control of Quality and Tool Life in Ultrasonic Vibration Cutting of Inconel 718 Alloy%Inconel 718合金超声振动切削质量与刀具寿命控制研究

    Institute of Scientific and Technical Information of China (English)

    陶若冰

    2008-01-01

    超声振动切削UVC是解决难加工材料精细加工问题的理想方法.在对Ineonel 718合金同时进行UVC和传统车削法CT加工中,研究了切削参数(切削速度、进给量、切削时间)对刀具切削性能的影响.通过对刀具磨损、切屑形态和工件表面粗糙度的研究,发现在进行低速硬态切削时,UVC在切削表面质量和刀具寿命方面均优于传统车削加工.同时随着刀具一工件表面接触率TwcR的降低,刀具磨损和切削力随之降低,而工件表面质量和刀具寿命得到提高.

  13. 固溶温度对改型Inconel 718合金组织和性能的影响%Effect of Solid Solution Temperature on Structure and Properties of Modified Inconel 718 Alloy

    Institute of Scientific and Technical Information of China (English)

    吴艳阳; 程世长; 刘正东; 李谦

    2007-01-01

    用X-射线衍射法(XRD)和扫描电镜(SEM)研究了960~1 020 ℃固溶+720℃8 h炉冷至620℃8 h空冷(二次时效)处理的改型718合金的力学性能和组织.结果表明,随固溶温度的提高,合金室温和350℃强度降低,塑性和韧性显著提高.随固溶温度升高,合金中强化相η数量减少,1 000℃时完全消失;强化相γ'+γ"随固溶温度升高而增加,达到1 000℃时最多.固溶+二次时效后,大部分γ'尺寸为10~18 nm.

  14. Multi-objective optimization of surface roughness, cutting forces, productivity and Power consumption when turning of Inconel 718

    Directory of Open Access Journals (Sweden)

    Hamid Tebassi

    2016-01-01

    Full Text Available Nickel based super alloys are excellent for several applications and mainly in structural components submitted to high temperatures owing to their high strength to weight ratio, good corrosion resistance and metallurgical stability such as in cases of jet engine and gas turbine components. The current work presents the experimental investigations of the cutting parameters effects (cutting speed, depth of cut and feed rate on the surface roughness, cutting force components, productivity and power consumption during dry conditions in straight turning using coated carbide tool. The mathematical models for output parameters have been developed using Box-Behnken design with 15 runs and Box-Cox transformation was used for improving normality. The results of the analysis have shown that the surface finish was statistically sensitive to the feed rate and cutting speed with the contribution of 43.58% and 23.85% respectively, while depth of cut had the greatest effect on the evolution of cutting force components with the contribution of 79.87% for feed force, 66.92% for radial force and 66.26% for tangential force. Multi-objective optimization procedure allowed minimizing roughness Ra, cutting forces and power consumption and maximizing material removal rate using desirability approach.

  15. INTRODUCTION TO INCONEL ALLOY 740: AN ALLOY DESIGNED FOR SUPERHEATER TUBING IN COAL-FIRED ULTRA SUPERCRITICAL BOILERS

    Institute of Scientific and Technical Information of China (English)

    S.J. Patel

    2005-01-01

    Chinese utilities as well as those worldwide are facingincreased demand for additional electric-ity, reduced plant emissions and greater efficiency.To meet this challenge willrequire increas-ing boiler temperature,pressure and coal ashcorrosion resistance of the materials of boiler construction of future coal-fired boilers. A new nickel-based tube alloy, INCONELRalloy 740,is described aiming at meeting this challenge. Emphasis will be on describing the alloy s mechanical properties, coal-ash and steam corrosion resistance.Microstructural stability as a function of temperature and time is addressed as well as some of the early methodology employed to arrive at the current chemical composition.

  16. Gas-turbine HTGR materials screening test program. Quarterly progress report, July 1, 1976--September 30, 1976. [IN 100; IN 713; MM004; M21; IN 738; RENE 100; MoTZM; Hastelloy X; Inconel 617; MA 753; IN 519, Inconel 706; Inconel 718; A286; 316 SS; Incoloy 800

    Energy Technology Data Exchange (ETDEWEB)

    Rosenwasser, S.N.; Johnson, W.R.

    1976-09-30

    The duration of controlled-impurity creep-screening tests and unstressed aging tests has reached 10,000 hr. Creep and weight change data from testing up to 9,000 hr and results from post-test metallurgical evaluations of several recently returned 3,000-hr specimens, including alloys IN519 and MoTZM, are presented. Preliminary materials requirements for key GT-HTGR 850/sup 0/C (1562/sup 0/F) reactor outlet temperature reference design components are documented.

  17. High spatial resolution, high energy synchrotron x-ray diffraction characterization of residual strains and stresses in laser shock peened Inconel 718SPF alloy

    Science.gov (United States)

    Gill, Amrinder S.; Zhou, Zhong; Lienert, Ulrich; Almer, Jonathan; Lahrman, David F.; Mannava, S. R.; Qian, Dong; Vasudevan, Vijay K.

    2012-04-01

    Laser shock peening (LSP) is an advanced surface enhancement technique used to enhance the fatigue strength of metal parts by imparting deep compressive residual stresses. In the present study, LSP was performed on IN718 SPF alloy, a fine grained nickel-based superalloy, with three different power densities and depth resolved residual strain and stress characterization was conducted using high energy synchrotron x-ray diffraction in beam line 1-ID-C at the Advanced Photon Source at the Argonne National laboratory. A fine probe size and conical slits were used to non-destructively obtain data from specific gauge volumes in the samples, allowing for high-resolution strain measurements. The results show that LSP introduces deep compressive residual stresses and the magnitude and depth of these stresses depend on the energy density of the laser. The LSP induced residual stresses were also simulated using three-dimensional nonlinear finite element analysis, with employment of the Johnson-Cook model for describing the nonlinear materials constitutive behavior. Good agreement between the experimental and simulated data was obtained. These various results are presented and discussed.

  18. The application of photoelectron spectroscopy in the study of corrosion and oxidation mechanisms of alloys: Inconel 182, Fe/Cu(100 and U-Zr-Nb

    International Nuclear Information System (INIS)

    In. this work a study of the oxidation/corrosion process of three systems of metallic materials by Photoemission Spectroscopy is presented. In the first system, it was investigated the corrosion of Ineonel 182 at simulated Pressurized Water Reactor (PWR) environment. Samples with and without surface chemical treatment were exposed to the simulated environment for until 18 weeks. The oxide layer formed on the surfaces of the samples at different conditions was characterized by Scanning Electron Microscopy and XPS coupled with argon ion sputtering. The comparison between the oxide films grown on the samples showed that the oxide layer formed on the chemically treated sample is thinner and relatively Cr-rich. In second system it was studied the initial oxidation at room temperature of epitaxial films of Fe evapored on Cu (100). The films were deposited with two different thicknesses in order to get tbe fcc Fe (100) and bcc Fe (110) surfaces. The results, obtained by photoemission spectroscopy at the TEMPO beamline of the Synchrotron Soleil, showed the formation of distinct oxides films. The surfaces also presented different kinetics of oxidation and the (110) Fe-bcc showed highest reactivity. The analysis of the data indicated the Fe1-xO formation on fcc Fe (100) and suggested the Fe1-xO and FC304 formation on (110) Fe-bcc surface. In the last system, it was investigated the initial oxidation of U-Zr-Nb alloys at room temperature. For this experiment, the alloys were exposed to oxygen in ultra high vacuum. The analysis of the U 4f peak showed the fast formation of U)2 on the surfaces and similar kinetics of oxidation between the U and the U-Zr-Nb alloy. The alloying elements showed slower oxidation. The Zr 3d peak suggested the zr02 formation while the Nb 3d peak showed a remarkable enlargement that became necessary a deconvolution which indicated the formation ofNhO, Nb02 and N205. (author)

  19. Calibrating IR Cameras for In-Situ Temperature Measurement During the Electron Beam Melting Process using Inconel 718 and Ti-Al6-V4

    Energy Technology Data Exchange (ETDEWEB)

    Dinwiddie, Ralph Barton [ORNL; Lloyd, Peter D [ORNL; Dehoff, Ryan R [ORNL; Lowe, Larry E [ORNL

    2016-01-01

    The Department of Energy s (DOE) Manufacturing Demonstration Facility (MDF) at Oak Ridge National Laboratory (ORNL) provides world-leading capabilities in advanced manufacturing (AM) facilities which leverage previous, on-going government investments in materials science research and characterization. MDF contains systems for fabricating components with complex geometries using AM techniques (i.e. 3D-Printing). Various metal alloy printers, for example, use electron beam melting (EBM) systems for creating these components which are otherwise extremely difficult- if not impossible- to machine. ORNL has partnered with manufacturers on improving the final part quality of components and developing new materials for further advancing these devices. One method being used to study (AM) processes in more depth relies on the advanced imaging capabilities at ORNL. High performance mid-wave infrared (IR) cameras are used for in-situ process monitoring and temperature measurements. However, standard factory calibrations are insufficient due to very low transmissions of the leaded glass window required for X-ray absorption. Two techniques for temperature calibrations will be presented and compared. In-situ measurement of emittance will also be discussed. Ample information can be learned from in-situ IR process monitoring of the EBM process. Ultimately, these imaging systems have the potential for routine use for online quality assurance and feedback control.

  20. Probabilistic Material Strength Degradation Model for Inconel 718 Components Subjected to High Temperature, High-Cycle and Low-Cycle Mechanical Fatigue, Creep and Thermal Fatigue Effects

    Science.gov (United States)

    Bast, Callie C.; Boyce, Lola

    1995-01-01

    The development of methodology for a probabilistic material strength degradation is described. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes five effects that typically reduce lifetime strength: high temperature, high-cycle mechanical fatigue, low-cycle mechanical fatigue, creep and thermal fatigue. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing predictions of high-cycle mechanical fatigue and high temperature effects with experiments are presented. Results from this limited verification study strongly supported that material degradation can be represented by randomized multifactor interaction models.

  1. Effect of Al-Si Pack Cementation Diffusion Coating on High-Temperature Low-Cycle Fatigue Behavior of Inconel 713LC

    Science.gov (United States)

    Mansuri, Mohammadreza; Hadavi, Seyed Mohammad Mehdi; Zare, Esmail

    2016-01-01

    In this research, an Al-Si protective coating was applied on the surface of an IN713LC specimen using pack cementation method. Surface-treated and untreated specimens were exposed to low-cycle fatigue by tension-tension loading under total strain control at 1173 K (900 °C) in air. Based on the obtained results, the hardening/softening, cyclic stress-strain, and fatigue life curves were plotted and analyzed. The results showed that both the single-stage and two-stage coatings improved the fatigue life of the substrate. However, owing to more silicon content of single-stage coating compared to that of two-stage coating, the effect of single-stage coating was superior. The stress response of the treated material was lower compared with the untreated one. Observations of the specimen section and fracture surface examinations were used to analyze fatigue behavior of both coated and uncoated materials.

  2. The electrochemical corrosion behavior of austenitic alloys, cobalt or nickel based super alloys, structurally hardened martensitic, Inconel, zircaloy, super austenitic, duplex and of Ni-Cr or NTi deposits in tritiated water. 3 volumes

    International Nuclear Information System (INIS)

    The redox potential of 3 H2O, as well as the corrosion potentials in this medium are found, abnormally, in the trans-passive region. This is completely different from the behavior in the chemical industry or in the water in nuclear powers. With such behavior, there will be breakdowns of the protective oxide layers, and in the presence of chloride there will be immediate pitting. The steels that are most resistant to this behavior are the super austenitic and super Duplex. To avoid corrosion, another solution is to decompose the radiolytic products by imposing a slight reducing potential. Corrosion inhibitors, which are stable in tritiated water, can be used. (author). 69 refs., 421 figs., tabs

  3. Development of high-chromium ferritic clad heat exchanger tubing. [Sanicro 28, Carpenter 20 Mo-76, Al-6XN, Monit, SEA-CURE, Inconel 625, Hastelloy C-276, Hastelloy G-3

    Energy Technology Data Exchange (ETDEWEB)

    Cox, T.B.; Sponseller, D.L.

    1986-05-01

    High chromium, corrosion resistant alloys are required to withstand the high temperatures and corrosive environment of coal gasification plants such as the Cool Water facility. The production of tubing for heat exchangers from high alloy materials is a priority goal of the EPRI gasification materials program. Because many high chromium alloys are very expensive and have little elevated temperature strength, it would be advantageous to clad the outside surface of low alloy, elevated temperature steel tubes with the corrosion resistant alloy and rely on the low alloy steel for structural strength. Evaluation of commercial alloys for possible use as monolithic or coextruded tubes identified four compositions suitable for evaporator tube applications and four compositions for superheater applications. In addition, a series of alloys containing 30% chromium were evaluated for their ability to be coextruded with 1.25Cr-0.5Mo steel, undergo welding and resist gasification corrosion. An alloy, nominally 30Cr-2Ni-2Mo, was successfully coextruded to various tubing sizes and provided to EPRI for testing in the Cool Water gasification plant. 18 refs., 28 figs., 28 tabs.

  4. The electrochemical corrosion behavior of austenitic alloys, cobalt or nickel based super alloys, structurally hardened martensitic, Inconel, zircaloy, super austenitic, duplex and of Ni-Cr or NTi deposits in tritiated water. 3 volumes; Comportement electrochimique a la corrosion d`alliages austenitiques, superalliages base cobalt ou nickel, martensitiques a durcissement structural, inconel, zircaloy, superaustenitiques et duplex, de depots Ni-Cr et NTi en eau tritiee. 3 volumes

    Energy Technology Data Exchange (ETDEWEB)

    Bellanger, G.

    1994-12-31

    The redox potential of {sup 3} H{sub 2}O, as well as the corrosion potentials in this medium are found, abnormally, in the trans-passive region. This is completely different from the behavior in the chemical industry or in the water in nuclear powers. With such behavior, there will be breakdowns of the protective oxide layers, and in the presence of chloride there will be immediate pitting. The steels that are most resistant to this behavior are the super austenitic and super Duplex. To avoid corrosion, another solution is to decompose the radiolytic products by imposing a slight reducing potential. Corrosion inhibitors, which are stable in tritiated water, can be used. (author). 69 refs., 421 figs., tabs.

  5. 78 FR 42584 - Bureau of International Security and Nonproliferation: Report to Congress Pursuant to Section...

    Science.gov (United States)

    2013-07-16

    ... infiltrated tungsten; copper- beryllium; graphite; hastelloy; inconel; magnesium; molybdenum; nickel; niobium...); titanium; titanium diboride; tungsten; tungsten carbide; and zirconium. Dated: July 1, 2013. Thomas...

  6. Microstructures of friction surfaced coatings. A TEM study; Gefuege durch Reibauftragschweissen aufgetragener Beschichtungen. Eine TEM-Untersuchung

    Energy Technology Data Exchange (ETDEWEB)

    Akram, Javed; Kalvala, Prasad Rao; Misra, Mano [Utah Univ., Salt Lake City, UT (United States). Dept. of Metallurgical Engineering; Dilip, J. John Samuel [Louisville Univ., KY (United States). Dept. of Industrial Engineering; Pal, Deepankar; Stucker, Brent [Louisville Univ., KY (United States). Dept. of Industrial Engineering; 3D Sim, Park City, UT (United States)

    2016-05-15

    The microstructures of dissimilar metal welds between 9Cr-1Mo (Modified) (P91) and austenitic stainless steel (AISI 304) with Ni-based alloy interlayers (Inconel 625, Inconel 600 and Inconel 800H) are reported. These interlayers were deposited by the friction surfacing method one over the other on P91 alloy, which was finally friction welded to AISI 304. In this paper, the results of microstructural evolution in the friction surfaced coated interlayers (Inconel 625, 600, 800H) are reported. For comparative purposes, the microstructures of consumable rods (Inconel 625, 600, 800H) and dissimilar metal base metals (P91 and AISI 304) were also reported. Friction surfaced coatings exhibited dynamic recrystallization. In friction surfaced coatings, the carbide particles were found to be finer and distributed uniformly throughout the matrix, compared to their rod counterparts.

  7. Abrasive blasting technology for decontamination of the inner surface of steam generator tubes

    International Nuclear Information System (INIS)

    The inner surfaces of bundled inconel tubes from steam generators in South Korean nuclear power plants are contaminated with cobalt and abrasive blasting equipment has been developed to efficiently remove the cobalt. The principal parameters related to the efficient removal using this equipment are the type of abrasive, the distance from the nozzle, and the blasting time. Preliminary tests were performed using oxidized inconel samples which enabled the simulation of cobalt removal from the radioactive inconel samples. The oxygen in the oxidized samples and the cobalt in the radioactive inconel were removed more effectively using the blasting distance, blasting time, and a silicon carbide abrasive. Using the developed abrasive blasting equipment, the optimum decontamination conditions for radioactive inconel samples were blasting for more than 6 minutes using silicon carbides under 5 atmospheric pressures

  8. Thick-section weldments in 21-6-9 and 316LN stainless steel for fusion energy applications

    International Nuclear Information System (INIS)

    The mechanical properties of several weldments in 21-6-9 and 316LN stainless steel metals have been measured at 77 K and room temperature. Filler metals for the 211-6-9 included Nitronic 35W and 40W, 21-6-9, Inconel 82, 182, 625, and 625 PLUS. For the 316LN base metal, 316L, 316L-T3, 316L-4K-O, and Inconel 82 filler metals were used. At room temperature all of the filler metals had yield strengths that exceeded those of the base metals. At 77K only the Nitronics and the 21-6-9 filler metals exceeded those of the base metals, and the Inconel filler metals were significantly weaker. The impact properties of the weld metals were very good at room temperature, with the exception of Inconel 625. At 77 K the impact toughness was greatly reduced for all of the filler metals, with the dramatic exception of Inconel 82. The 316L-4K-O filler metal showed higher impact energies than the other ferrite-containing filler metals, although the levels were still much lower than for the Inconel filler metals. The Inconel 82 filler had excellent fracture toughness at both temperatures

  9. Subcritical crack growth in the ligament between the instrumentation rods of the BBR pressure vessel bottom

    International Nuclear Information System (INIS)

    A fracture mechanics fatigue analysis is made for an assumed crack emanating from the bore of an instrumentation rod. This assumed crack has partially penetrated the Inconel buttering of the 22 Ni Mo Cr 37 on which the structural Inconel welds are laid. Our analysis shows that the assumed crack could only penetrate 26% of the remaining ligament of the Inconel structural weld as a result of the fatigue crack growth during the entire operating life of the pressure vessel. Therefore a leak caused by a flaw missed during pre-service and in-service non-destructive testing can be excluded. (author)

  10. Corrosion aspects of compatible alloys in molten salt (FLiNaK) medium for Indian MSR program in the temperature range of 550-750 °C using electrochemical techniques

    International Nuclear Information System (INIS)

    Corrosion behaviours of different alloys were evaluated in fluoride eutectic FLiNaK in the temperature range of 550-750 °C under static and dynamic conditions. Electrochemical polarization and impedance techniques were used to estimate corrosion rate. The results showed that the corrosion process was controlled by activation and in some cases by formation of passive layer. In static mode, the corrosion rates followed the order : Inconel 625 > Inconel 617 > Inconel 600 > Incoloy 800 > Ni 220 > Hastelloy N > Incoloy 800HT. In dynamic mode, Hastelloy N and Incoloy 800HT showed better corrosion resistance in comparison to other alloys. (author)

  11. Electron beam welding and laser welding of FRAGEMA fuel assembly components

    International Nuclear Information System (INIS)

    Neutron balance and activity of the primary coolant circuit are improved in PWR if inconel 718 is replaced by a zirconium alloy for fuel element grids. This paper examines laser welding and EB welding of these zirconium alloy grids

  12. Long range plan for flexible joint development program

    International Nuclear Information System (INIS)

    Objective is to develop bellows expansion joints into CDS and subsequent LMFBR and liquid metal applications. An assessment was performed on the use of Incoloy 800H and Inconel 718 as bellows materials

  13. Thermoelectric materials evaluation program spring design to minimize load relaxation

    Energy Technology Data Exchange (ETDEWEB)

    Grimm, F.R.

    1980-03-31

    The recommended spring material for use in thermoelectric modules is either Inconel x or Elgiloy based on their excellent performance and availability. The stress level for generator applications is 75,000 psi. (FS)

  14. Bimetallic sleeve for repairing a heat exchanger tube locally damaged and repairing process of a such tube with this sleeve

    International Nuclear Information System (INIS)

    A tubular sleeve comprising two end sections made of the same metal as the heat exchanger tube and connected by a ring of an alloy suitable for welding is inserted into the tube and welded in place from the inside. The tube and end sections may be of Incoloy 800 while the ring is in Ni-Cr Alloy, Inconel 600 or Inconel 690. 3 figs

  15. Non-destructive evaluation of RbCl and Rb targets in Sr-82 production

    OpenAIRE

    Bach, H T; Hunter, H. T.; Summa, D. A.; Stull, C. J.; Olivas, E. R.; Connors, M A; Reass, D. A.; Moddrell, C.; Nortier, F. M.; John, K. D.

    2015-01-01

    Introduction Sr-82 is produced for PET cardiac imaging at the Isotope Production Facility (IPF) with 100-MeV proton beams. During irradiation, the target material (RbCl, Rb) and Inconel capsule are ex-posed for extended periods to intense radiation, thermally and mechanically induced stresses, and chemicals. The structural integrity of the Inconel capsules is of crucial importance to containing the target starting materials and produced Sr-82. Unexpected failure capsules severely affects t...

  16. Fatigue crack growth experiments and analyses - from small scale to large scale yielding at constant and variable amplitude loading

    OpenAIRE

    Ljustell, Pär

    2013-01-01

    This thesis is on fatigue crack growth experiments and assessments of fatigue crack growth rates. Both constant and variable amplitude loads in two different materials are considered; a nickel based super-alloy Inconel 718 and a stainless steel 316L. The considered load levels extend from small scale yielding (SSY) to large scale yielding (LSY) for both materials. The effect of different load schemes on the fatigue crack growth rates is investigated on Inconel 718 and compact tension specimen...

  17. Assessment of high-strength stainless steel weldments for fusion energy applications

    International Nuclear Information System (INIS)

    Primary design considerations for the Compact Ignition Tokomak fusion reactor magnet cases are yield strength and toughness in the temperature range from liquid nitrogen to room temperature (77 to 300K). Type 21-6-9 stainless steel, also known as Nitronic 40, is the proposed alloy for this application. This study documented the mechanical properties, including tensile yield strength and Charpy V-notch impact toughness, at 77K and room temperature, of weldments made using seven different filler metals. Six welds were made with filler metal added as cold filler wire using the argon-shielded gas tungsten arc welding process. Filler metals included Nitronic 35W and 40W, 21-6-9, ERNiCr-3 (Inconel 82), ERNiCrMo-3 (Inconel 625), and Inconel 625 PLUS. All welds were prepared with a double-groove butt-weld geometry. At room temperature, all of the filler metals had yield strengths which exceeded the base metal. However, at 77K only the Nitronics and the 21-6-9 filler metals exceeded the base metals, and the Inconel filler metals were significantly weaker. The impact properties of the weld metals were very good at room temperature, with the exception of Inconel 625. At 77K, impact toughness was greatly reduced for all of the filler metals with the exception of Inconel 82. This alloy had excellent toughness at both temperatures. The severe drop in the impact toughness of the Nitronic and 21-6-9 filler metals was attributed to the amount of ferrite present in these welds. At 77K, fracture occurred by a cleavage mechanism in the ferrite regions which allowed the crack to grow readily. The fully austenitic Inconel 82 material fractured by a microvoid coalescence mode at either test temperature. These results indicate that the Inconel 82 filler metal is the preferred material for welding 21-6-o stainless steel for this application

  18. Microstructural studies on friction surfaced coatings of Ni-based alloys; Gefuegeuntersuchungen an reibgeschweissten Beschichtungen von Ni-Basislegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Akram, Javed; Puli, Ramesh; Kalvala, Prasad Rao; Misra, Mano [Utah Univ., Salt Lake City, UT (United States). Dept. of Metallurgical Engineering

    2015-07-01

    Inconel 625, Inconel 600, Inconel 800H were friction surfaced on steel and Inconel substrates. The interface between steel and Ni-based alloys showed intermixing of two alloys while the interface between two Ni-based alloys showed no such intermixing. The XRD results confirmed that this intermixed zone consisted of mechanical mix two separate metals and no intermetallics were noticed. Friction surfaced Inconel coatings were metallurgically bonded to steel and Inconel substrates with out any physical defects such as voids or cracks. Friction surfaced coatings showed equiaxed fine grained microstructures (4-18 μm) compared with their consumable rod counterparts (12 - 85 μm). Scanning electron microscope electron backscattered diffraction results showed that the coatings consisted of mainly high angle grain boundaries indicative of dynamic recrystallization mechanism. The temperatures recorded using Infra Red camera showed that the temperature attained at the interface between rod and the substrate is about 1100 C. The grain size of the consumable rod was relatively fine near the coating/substrate interface and relatively coarser away from interface indicating the change in strain and temperature the rod experienced at or away from the interface.

  19. Microstructural studies on friction surfaced coatings of Ni-based alloys

    International Nuclear Information System (INIS)

    Inconel 625, Inconel 600, Inconel 800H were friction surfaced on steel and Inconel substrates. The interface between steel and Ni-based alloys showed intermixing of two alloys while the interface between two Ni-based alloys showed no such intermixing. The XRD results confirmed that this intermixed zone consisted of mechanical mix two separate metals and no intermetallics were noticed. Friction surfaced Inconel coatings were metallurgically bonded to steel and Inconel substrates with out any physical defects such as voids or cracks. Friction surfaced coatings showed equiaxed fine grained microstructures (4-18 μm) compared with their consumable rod counterparts (12 - 85 μm). Scanning electron microscope electron backscattered diffraction results showed that the coatings consisted of mainly high angle grain boundaries indicative of dynamic recrystallization mechanism. The temperatures recorded using Infra Red camera showed that the temperature attained at the interface between rod and the substrate is about 1100 C. The grain size of the consumable rod was relatively fine near the coating/substrate interface and relatively coarser away from interface indicating the change in strain and temperature the rod experienced at or away from the interface.

  20. Maintenance technologies for SCC of PWR

    International Nuclear Information System (INIS)

    The recent technologies of test, relaxation of deterioration, repairing and change of materials are explained for safe and stable operation of pressurized water reactor (PWR). Stress corrosion cracking (SCC) is originated by three factors such as materials, stress and environment. The eddy current test (ECT) method for the stream generator pipe and the ultrasonic test method for welding part of pipe were developed as the test technologies. Primary water stress corrosion cracking (PWSCC) of Inconel 600 in the welding part is explained. The shot peening of instrument in the gas, the water jet peening of it in water, and laser irradiation on the surface are illustrated as some examples of improvement technology of stress. The cladding of Inconel 690 on Inconel 600 is carried out under the condition of environmental cut. Total or some parts of the upper part of reactor, stream generator and structure in the reactor are changed by the improvement technologies. Changing Inconel 600 joint in the exit pipe of reactor with Inconel 690 is illustrated. (S.Y.)

  1. Effects of Segregation of Nb, Mo and Orientation of Secondary Dendrites on Rayleigh Number in Mushy Zone of Ni-base Superalloys%In718合金凝固过程中偏析和二次枝晶角度对糊状区Rayleigh数的影响

    Institute of Scientific and Technical Information of China (English)

    王玲; 蔡文静; 刘林

    2012-01-01

    用扫描电镜和能谱仪研究分析了Inconel 718合金定向凝固过程中枝晶间的偏析和二次枝晶角度对合金Rayleigh数的影响.结果表明,Inconel 718合金凝固过程中的主要偏析元素是Nb和Mo,合金的Rayleigh数在液相线下10℃值最高,形成黑斑趋势最大;Inconel 718合金糊状区内,二次枝晶角度对Rayleigh数值具有显著的影响.%The effects of the segregation of interdendritic liquid and the orientation of the secondary dendrites in the mushy zone of superalloy Inconel 718 during directional solidification on Rayleigh number were investigated by SEM and ED AX techniques. It was found that the segregation elements in solidification process of Inconel 718 alloy mainly are Nb and Mo. The Rayleigh number is highest at 10 ℃ below liquidus temperature, which indicates that the trends of forming freckles is the maximum. The relative Rayleigh number is significantly affected by the orientation of the secondary dendrites.

  2. System studies of compact ignition tokamaks

    International Nuclear Information System (INIS)

    The new Tokamak Systems Code, used to investigate Compact Ignition Tokamaks (CITs), can simultaneously vary many parameters, satisfy many constraints, and minimize or maximize a figure of merit. It is useful in comparing different CIT design configurations over wide regions of parameter space and determining a desired design point for more detailed physics and engineering analysis, as well as for performing sensitivity studies for physics or engineering issues. Operational windows in major radius (R) and toroidal field (B) space for fixed ignition margin are calculated for the Ignifed and Inconel candidate CITs. The minimum R bounds are predominantly physics limited, and the maximum R portions of the windows are engineering limited. For a modified Kaye-Goldston plasma-energy-confinement scaling, the minimum size is 1.15 m for the Ignifed device and 1.25 m for the Inconel device. With the Ignition Technical Oversight Committee (ITOC) physics guidance of B2a/q and I/sub p/ >10 MA, the Ignifed and Base-line Inconel devices have a minimum size of 1.2 and 1.25 m and a toroidal field of 11 and 10.4 T, respectively. Sensitivity studies show Ignifed to be more sensitive to coil temperature changes than the Inconel device, whereas the Inconel device is more sensitive to stress perturbations

  3. The effect of dissolved zinc on the transport of corrosion products in PWRs

    International Nuclear Information System (INIS)

    This report describes an experimental program designed to evaluate the effects of dissolved zinc in the μg/kg-1 range in PWR coolant on activity transport. The program consisted of two phases. The first measured corrosion product releases from Inconel-600 with and without zinc in the coolant, and monitored the corresponding growth of oxide films. The second measured the pick-up of Co-60 by type 304 stainless steel and Inconel-600 with and without zinc in the coolant, and again monitored the corresponding growth of oxide films. Zinc in the range 10--40 μg/kg-1 lowered Co-60 pick-up by both materials by factors of 8--10, and generally led to thinner oxide films. A result showing that zinc led to a thicker film on Inconel, and a result that it had no significant effect on corrosion release from Inconel, were deemed to be anomalous. The mechanisms by which Co-60 pick-up was reduced by zinc were the inhibition of the growth of oxide films and the reduced incorporation of cobalt within the growing oxide. The latter dominated on stainless steel, and both were important on Inconel. A mathematical model of activation by Co-60 was adapted to the conditions of the experiment, and fitted to the data for stainless steel. Good fits to the data were obtained when logarithmic kinetics for film growth were assumed. 18 refs., 31 figs., 10 tabs

  4. System studies of compact ignition tokamaks

    Energy Technology Data Exchange (ETDEWEB)

    Galambos, J.D.; Blackfield, D.T.; Peng, Y.K.M.; Reid, R.L.; Strickler, D.J.; Selcow, E.

    1987-08-01

    The new Tokamak Systems Code, used to investigate Compact Ignition Tokamaks (CITs), can simultaneously vary many parameters, satisfy many constraints, and minimize or maximize a figure of merit. It is useful in comparing different CIT design configurations over wide regions of parameter space and determining a desired design point for more detailed physics and engineering analysis, as well as for performing sensitivity studies for physics or engineering issues. Operational windows in major radius (R) and toroidal field (B) space for fixed ignition margin are calculated for the Ignifed and Inconel candidate CITs. The minimum R bounds are predominantly physics limited, and the maximum R portions of the windows are engineering limited. For a modified Kaye-Goldston plasma-energy-confinement scaling, the minimum size is 1.15 m for the Ignifed device and 1.25 m for the Inconel device. With the Ignition Technical Oversight Committee (ITOC) physics guidance of B/sup 2/a/q and I/sub p/ >10 MA, the Ignifed and Base-line Inconel devices have a minimum size of 1.2 and 1.25 m and a toroidal field of 11 and 10.4 T, respectively. Sensitivity studies show Ignifed to be more sensitive to coil temperature changes than the Inconel device, whereas the Inconel device is more sensitive to stress perturbations.

  5. Inspection of tubing defects with ultrasonic guided waves

    International Nuclear Information System (INIS)

    The purpose of this study is to show the utility of ultrasonic guided waves in 439 stainless steel heat exchanger and Inconel steam generator tubing inspection. Phase velocity and group velocity dispersion curves for the longitudinal and flexural modes of a sample Inconel steam generator tube were presented. In experimental studies, ultrasonic guided wave applications were demonstrated for man made flaws. For the detection of EDM wears under a tube support plate in the heater exchanger tubing, a bore probe generated axisymmetric longitudinal guided wave modes in the tubing. For the detection and sizing of circumferential Laser notches in Inconel steam generator tubes, a variable angle beam transducer set up was used. Excellent detection results were demonstrated for EDM wears and Laser Notches with various modes and L(0,1) modes, respectively. Circumferential sizing of Laser notches was achieved with L(0,1) mode at 3.5 MHz.

  6. EFFECT OF CARBON MIGRATION ON CREEP PROPERTIES OF Cr5Mo DISSIMILAR WELDED JOINTS WITH Ni-BASED AND AUSTENITIC WELD METAL

    Institute of Scientific and Technical Information of China (English)

    J.M. Gong; Y. Jiang; S.T. Tu

    2004-01-01

    In this paper, the effect of carbon migration on creep properties of Cr5Mo dissimilar welded joints with Ni-based (Inconel 182) and Cr23Ni13 (A302) austenitic weld metal was investigated. Carbon migration near the weld metal/ferritic steel interface of Cr5Mo dissimilar welded joints was analyzed by aging method. Local creep deformations of the dissimilar welded joints were measured by a long-term local creep deformation measuring technique. The creep rupture testing was performed for Cr5Mo dissimilar welded joints with Inconel 182 and A302 weld metal. The research results show that the maximum creep strain rate occurs in the decarburized zone located on heat affect zone (HAZ) of Cr5Mo ferritic steel. The creep rupture life of Cr5Mo dissimilar welded joints with A302 weld metal decreases due to carbon migration and is about 50% of that welded with Inconel 182 weld metal.

  7. Evaluation on mechanical and corrosion properties of steam generator tubing materials

    Energy Technology Data Exchange (ETDEWEB)

    Kim, In Sup; Lee, Byong Whi; Lee, Sang Kyu; Lee, Young Ho; Kim, Jun Whan; Lee, Ju Seok; Kwon, Hyuk Sang; Kim, Su Jung [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    1998-06-15

    Steam generator is one of the major components of nuclear reactor pressure boundary. It's main function os transferring heat which generated in the reactor to turbine generator through steam generator tube. In these days, steam generator tubing materials of operating plant are used Inconel 600 alloys. But according to the operation time, there are many degradation phenomena which included mechanical damage due to flow induced vibration and corrosion damage due to PWSCC, IGA/SCC and pitting etc. Recently Inconel 690 alloys are selected as new and replacement steam generator tubes for domestic nuclear power plant. But there are few study about mechanical and corrosion properties of Inconel 600 and 690. The objectives of this study is to evaluate and compare mechanical and corrosion propertied of steam generator tube materials.

  8. Evaluation on mechanical and corrosion properties of steam generator tubing materials

    International Nuclear Information System (INIS)

    Steam generator is one of the major components of nuclear reactor pressure boundary. It's main function os transferring heat which generated in the reactor to turbine generator through steam generator tube. In these days, steam generator tubing materials of operating plant are used Inconel 600 alloys. But according to the operation time, there are many degradation phenomena which included mechanical damage due to flow induced vibration and corrosion damage due to PWSCC, IGA/SCC and pitting etc. Recently Inconel 690 alloys are selected as new and replacement steam generator tubes for domestic nuclear power plant. But there are few study about mechanical and corrosion properties of Inconel 600 and 690. The objectives of this study is to evaluate and compare mechanical and corrosion propertied of steam generator tube materials

  9. Second generation "Flat-Fish" vacuum chamber for an ISR intersection

    CERN Multimedia

    1977-01-01

    The picture shows the part of the "Flat-Fish" chamber covering one side of the beam intersection region. The other side is covered by an equal part and both are welded toghether at their small end. The two shells of each part were hydroformed from 0.15 mm thick inconel 718 sheet (with end parts in inconel 600 for easier manual welding to the arms) and welded toghether with two strips which were attached by means of stainless steel strings to the Split Field Magnet poles in order to take the atmospheric pressure forces. This was the thinnest vacuum chamber made for the ISR. Inconel material was chosen for its high elastic modulus and strenght at chamber bake-out temperature.

  10. "Flat-Fish" Vacuum Chamber

    CERN Multimedia

    1978-01-01

    The picture shows a "Flat-Fish" vacuum chamber being prepared in the ISR workshop for testing prior to installation in the Split Field Magnet (SFM) at intersection I4. The two shells of each part were hydroformed from 0.15 mm thick inconel 718 sheet (with end parts in inconel 600 for easier manual welding to the arms) and welded toghether with two strips which were attached by means of thin stainless steel sheets to the Split Field Magnet poles in order to take the vertical component of the atmospheric pressure force. This was the thinnest vacuum chamber ever made for the ISR. Inconel material was chosen for its high elastic modulus and strenght at chamber bake-out temperature. In this picture the thin sheets transferring the vertical component of the atmosferic pressure force are attached to a support frame for testing. See also 7712182, 7712179.

  11. Effect of Surface Precipitate on the Crevice Corrosion in HYBRID and Oxalic Acid Solution

    Energy Technology Data Exchange (ETDEWEB)

    Park, S. Y.; Jung, J. Y.; Won, H. J.; Kim, S. B.; Choi, W. K.; Moon, J. K. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Park, S. J. [Chungnam National Univ., Daejeon (Korea, Republic of)

    2015-05-15

    In this study, we investigated the characteristics of the crevice corrosion for Inconel-600 and 304SS in OA solution according to the change in pH. The evaluation of the crevice corrosion with the chemical thermodynamic analysis identified the effect of the residual chemicals such as iron-oxalate and nickeloxalate to the crevice corrosion behavior. Test results were compared with those of HYBRID (HYdrizine Base Reductive metal Ion Decontamination). The crevice corrosion properties of 304 SS and Inconel-600 in HYBRID and oxalic acid solution were evaluated. In case of oxalic acid solution, the corrosion rate on 304SS was rapidly increased with a pH decrease of around 2, but there was no increase in the corrosion rate on Inconel-600.

  12. Detector response in a CANDU low void reactivity core

    International Nuclear Information System (INIS)

    The response of the in-core flux detectors to the CANFLEX Low-Void-Reactivity Fuel (LVRF) [1] bundles for use in the CANDU reactor at Bruce nuclear generation station has been studied. The study was based on 2 detector types - platinum (Pt)-clad Inconel and pure Inconel detectors, and 2 fuel types - LVRF bundles and natural-uranium (NU) bundles. Both detectors show a decrease of thermal-neutron-flux to total-photon-flux ratio when NU fuel bundles are replaced by LVRF bundles in the reactor core (7% for Inconel and 9% for Pt-clad detectors). The ratio of the prompt component of the net electron current to the total net electron current (PFe) of the detectors however shows a different response. The use of LVRF bundles in place of NU fuel bundles in the reactor core did not change the PFe of the Pt-clad Inconel detector but increased the PFe of the pure Inconel detector by less than 2%. The study shows that the Inconel detector has a larger prompt-detector response than that of the platinum-clad detector; it reacts to the change of fluxes in the reactor core more readily. On the other hand, the Pt-clad detector is less sensitive to perturbations of the neutron-to-gamma ratio. Nevertheless the changes in an absolute sense are minimal; one does not anticipate a change of the flux-monitoring system if the NU fuel bundles are replaced with the CANFLEX LVRF bundles in the core of the Bruce nuclear generating station. (authors)

  13. Evaluation of candidate Stirling engine heater tube alloys after 3500 hours exposure to high pressure doped hydrogen or helium. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Misencik, J.A.; Titran, R.H.

    1984-10-01

    Sixteen commercial tubing alloys were endurance tested at 820/sup 0/ C, 15 MPa in a diesel-fuel fired Stirling engine simulator materials test rig: iron-base N-155, A-286, Incoloy 800, 19-9DL, CG-27, W-545, 12RN72, 253MA, Sanicro 31H and Sanicro 32; nickel-base Inconel 601, Inconel 625, Inconel 718, Inconel 750 and Pyromet 901; and cobalt-base HS-188. The iron-nickel alloys CG-27 and Pyromet 901 exhibited superior oxidation/corrosion resistance to the diesel-fuel combustion products and surpassed the design criterias' 3500 h creep-rupture endurance life. Three other alloys, Inconel 625, W-545, and 12RN72, had creep-rupture failures after 2856, 2777, and 1598 h, respectively. Hydrogen permeability coefficients determined after 250 h of rig exposure show that Pyromet 901 had the lowest Phi value, 0.064x10/sup -6/ cm/sup 2//s MPa/sup 1///sup 2/. The next five hairpin tubes, CG-27, Inconel 601, Inconel 718(wd), Inconel 750, and 12RN72(cw) all had Phi values below 0.2x10/sup -6/ more than a decade lower than the design criteria. Based upon its measured high strength and low hydrogen permeation, CG-27 was selected for 3500 h endurance testing at 21 MPa gas pressure and 820/sup 0/C. Results of the high pressure, 21 MPa, CG-27 endurance test demonstrated that the 1.0 vol % C0/sub 2/ dopant is an effective deterrent to hydrogen permeation. The 21 MPa hydrogen gas pressure apparent permeability coefficient at 820/sup 0/C approached 0.1x10/sup -6/ cm/sup 2/sec MPa/sup 1///sup 2/ after 500 hr, the same as the 15 MPa test. Even at this higher gas pressure and comparable permeation rate, CG-27 passed the 3500 hr endurance test without creep-rupture failures. It is concluded that the CG-27 alloy, in the form of thin wall tubing is suitable for Stirling engine applications at 820/sup 0/C and gas pressures up to 21 MPa.

  14. Investigations on intercrystalline resistance of plasma arc-welded coating materials X 2 CrNiNb 19 9 and S-NiCr 20 Nb

    International Nuclear Information System (INIS)

    The resistance to intercrystalline corrosion (IC) has been tested on single and double layer plasma arc-weldings of austenite steel X2CrNiNb199 as well as the alloy inconel 82 (S-NiCr 20 Nb) using short-term testing methods. The austenite platings can be considered as IC resistant. The inconel alloy tends to selective corrosion in the potential range of -30 to +30 mVEsub(H), the areas of greater precipitation are particularly attacked. (GSCH)

  15. An Experiment to Explain Depth of Cut Notch Wear of Ceramic Tools in Ni- based Super-alloy Machining

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Inconel 718, a high temperature alloy, is extensive ly used in aircraft, gas engines and nuclear-power plants. It is generally known that the life of ceramic cutting tools in machining Inconel 718 is often restric ted by depth-of-cut (DOC) notch wear. In view of the number of various factors involved and the variety of tool materi als and cutting conditions available, the analysis of the DOC notch wear is very difficult. According to previous work concerning the DOC notch wear of ceramics tools, some A...

  16. 我国700℃超超临界锅炉过热器管用高温合金选材探讨%Selection of Superalloys for Superheater Tubes of Domestic 700 ℃ A-USC Boilers

    Institute of Scientific and Technical Information of China (English)

    林富生; 谢锡善; 赵双群; 董建新

    2011-01-01

    简要介绍和比较了国内外700℃超超临界电站过热器和再热器管候选材料GH2984、Haynes 230、CCA 617、Nimonic 263、Inconel 740及其改型合金Inconel 740H的组织、持久强度和耐腐蚀性能等研究结果,对几种材料的强度、耐腐蚀性能、工艺性能和使用经济性进行了分析,并阐述了中国在发展700℃超超临界燃煤电站时锅炉用高温合金的选择.结果表明:Inconel 740H合金具有的持久强度最高、耐蚀性能最好,工艺性能和使用经济性良好,比Inconel 740合金具有更好的长期组织稳定性,它应是中国700℃超超临界锅炉过热器和再热器首选的管材;针对700℃超超临界机组用关键材料,提出了尽早开展自主研制,实现关键材料国产化的建议.%Research achievements on major candidate materials for superheater/reheater tubes of plants at home and abroad are reviewed and compared,such as the GH2984,Haynes 230,CCA 617,Nimonic 263,Inconel 740 and Inconel 740H,while their microstructure,stress rupture strength and corrosion resistance as well as their workability and economy were analyzed.A discussion is moreover carried out to the selection of superalloys for superheater/reheater tubes of domestic 700 ℃ A-USC power plants.Results show that superalloy Inconel 740H exhibits the highest stress rupture strength,strongest corrosion resistance,better workability and economy among above six alloys;its microstructure is more stable than that of Inconel 740 during long term aging,which is therefore at present believed to be most preferable for superheater/reheater tubes of domestic 700 ℃ A-USC power plants.For localization of key materials for relevant power plants,it is suggested that RD on these materials should be performed as early as possible.

  17. Grit blasting nozzle fabricated from mild tool steel proves satisfactory

    Science.gov (United States)

    Mc Farland, J. E.; Turbitt, B.

    1966-01-01

    Dry blasting with glass beads through a nozzle assembly descales both the outside and inside surfaces of tubes of Inconel 718 used for the distribution of gaseous oxygen. The inside of the nozzle is coated with polyurethane and the deflector with a commercially available liquid urethane rubber.

  18. Containment of nitric acid solutions of Plutonium-238

    Science.gov (United States)

    Reimus, M. A. H.; Silver, G. L.; Pansoy-Hjelvik, L.; Ramsey, K. B.

    1999-01-01

    The corrosion of various metals that could be used to contain nitric acid solutions of Pu-238 has been studied. Tantalum and tantalum/2.5% tungsten resisted the test solvent better than 304L stainless steel and several INCONEL alloys. The solvent used to imitate nitric acid solutions of Pu-238 contained 70% nitric acid, hydrofluoric acid, and ammonium hexanitratocerate.

  19. Properties of materials for the high temperature helium turbine under mechanical and thermal loading

    International Nuclear Information System (INIS)

    Controlled-impurity helium and air creep rupture and fatigue test results of candidate blade and liner materials for application in the HTGR direct-cycle helium gas turbine are presented. The materials studied are Inconel 713LC, Mo-TZM, IN 617 and Nimonic 86. (Auth.)

  20. Microstructural characterization of dissimilar welds between Incoloy 800H and 321 Austenitic Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Sayiram, G., E-mail: sayiram.g@vit.ac.in; Arivazhagan, N.

    2015-04-15

    In this work, the microstructural character of dissimilar welds between Incoloy 800H and 321 Stainless Steel has been discussed. The microscopic examination of the base metals, fusion zones and interfaces was characterized using an optical microscope and scanning electron microscopy. The results revealed precipitates of Ti (C, N) in the austenitic matrix along the grain boundaries of the base metals. Migration of grain boundaries in the Inconel 82 weld metal was very extensive when compared to Inconel 617 weldment. Epitaxial growth was observed in the 617 weldment which increases the strength and ductility of the weld metal. Unmixed zone near the fusion line between 321 Stainless Steel and Inconel 82 weld metal was identified. From the results, it has been concluded that Inconel 617 filler metal is a preferable choice for the joint between Incoloy 800H and 321 Stainless Steel. - Highlights: • Failure mechanisms produced by dissimilar welding of Incoloy 800H to AISI 321SS • Influence of filler wire on microstructure properties • Contemplative comparisons of metallurgical aspects of these weldments • Microstructure and chemical studies including metallography, SEM–EDS • EDS-line scan study at interface.

  1. Characterization of the Micro-Welding Process for Repair of Nickel Base Superalloys

    Science.gov (United States)

    Durocher, J.; Richards, N. L.

    2007-12-01

    Micro-welding is a low-heat input process whereby a metal or cermet, is deposited by the generation of a low-power arc between a consumable electrode and a substrate. The low-heat input of this process offers unique advantages over more common welding processes such as gas tungsten arc, plasma arc, laser, and electron beam welding. At present, the repair of turbine blades and vanes commonly involves gas tungsten arc welding and these components are susceptible to heat affected zone cracking during the weld repair process; vacuum brazing is also used but mainly on low-stress components such as stators. In this study, the low-heat input characteristic of micro-welding has been utilized to simulate repair of Inconel (Trade Mark of Special Metals) 625, Inconel 718, and Inconel 722 filler alloys to a cast Inconel 738 substrate. The effect of micro-welding process parameters on the deposition rate, coating quality, and substrate has been investigated.

  2. Evaluation of the Low Heat Input Process for Weld Repair of Nickel-Base Superalloys

    Science.gov (United States)

    Durocher, J.; Richards, N. L.

    2011-10-01

    The repair of turbine blades and vanes commonly involves gas tungsten arc welding or an equivalent process, but unfortunately these components are often susceptible to heat-affected zone (HAZ) cracking during the weld repair process. This is a major problem especially in cast alloys due to their coarse-grain size and where the (Al + Ti) contents is in excess of 3-4%; vacuum brazing is also used but mainly on low stress non-rotating components such as vanes. Micro-welding has the potential to deposit small amounts of filler at low heat input levels with minimum HAZ and thus is an attractive process for depositing a quality weld. As with conventional fusion processes, the filler alloy is deposited by the generation of a low power arc between a consumable electrode and the substrate. The low heat input of this process offers unique advantages over more common welding processes such as gas tungsten arc, plasma arc, laser, and electron beam welding. In this study, the low heat input characteristic of micro-welding has been used to simulate weld repair using Inconel (IN) (Inconel and IN are trademarks of INCO Alloys International) 625, Rene (Rene is a trademark of General Electric Company) 41, Nimonic (Nimonic is a trademark of INCO Alloys International) 105 and Inconel 738LC filler alloys, to a cast Inconel 738LC substrate. The effect of micro-welding process parameters on the deposition rate, coating quality, and substrate has been investigated.

  3. High rate and ageing properties of MSGCs on plastic substrates

    International Nuclear Information System (INIS)

    We describe the high-rate performance of MSGCs fabricated on thin plastic (Upilex) sheets. The surface of each device is treated by one of three methods to bring the resistivity within the appropriate range: ion-implantation, nickel oxide coating and Inconel oxid coating. We also describe preliminary ageing results and their local effect on the MSGC. (orig.)

  4. 刀具破损

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Cutting performance of tipped-saws produced by various tensioning methods when sawing steel S45C;End milling of hardened steel for die and mold;Evaluation of the machinability of nickel-base, inconel 718, alloy with nano-ceramic cutting tools;Fault detection in a cold forging process through feature extraction with a neural network

  5. Experiences on IGSCC crack manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Veron, P. [Equipos Nucleares, S.A., Maliano (Spain)

    1997-02-01

    The author presents his experience in manufacturing IGSCC realistic defects, mainly in INCONEL 600 MA Steam Generator Tubes. From that experience he extracts some knowledge about this cracking (influence of chemistry in the environment, stress state, crack growth rate, and occurrence in laboratory condition of break before leak).

  6. 700℃ A-USC电站锅炉材料专利分析与研究%Analysis and Research on Patent Technology of 700 ℃ A-USC Power Plant Boiler Materials

    Institute of Scientific and Technical Information of China (English)

    李阳; 王岩

    2013-01-01

    以中国专利局、美国专利商标局、欧洲专利局世界专利等数据库中检索到的已公开发布的相关专利为研究样本,对专利的特征进行了统计和分析.结果表明:目前检索到700℃先进超超临界(A-USC)电站锅炉主要候选材料的核心发明专利为13项,主要包括Inconel 740/740H、Inconel 617/617B、HR6W、Sanacro 25、GH2984等牌号合金;其中Inconel 617/617B和GH2984的专利已过期,且未检索到最新专利;有关Inconel 740/740H、HR6W和Sanncro 25等合金的专利分别在近年申请并获得授权,专利的保护范围主要针对合金的成分、组织、用途、制备方法等方面,且这些专利保护的范围很广,有效地保护了合金的知识产权.

  7. Welding And Cutting A Nickel Alloy By Laser

    Science.gov (United States)

    Banas, C. M.

    1990-01-01

    Technique effective and energy-efficient. Report describes evaluation of laser welding and cutting of Inconel(R) 718. Notes that electron-beam welding processes developed for In-718, but difficult to use on large or complex structures. Cutting of In-718 by laser fast and produces only narrow kerf. Cut edge requires dressing, to endure fatigue.

  8. Test of an undulated vacuum chamber for the ISR

    CERN Multimedia

    1975-01-01

    This picture shows mechanical tests of an undulated vacuum chamber for downstream arms of ISR intersections. This chamber, made of 0.3 mm thick inconel, had inner dimensions of 150 mm by 50 mm. The deflection under vacuum is measured by dial gauges. On the left one sees the large vessel where vacuum chambers were tested at pressures above atmospheric pressure.

  9. Microstructural Development and Mechanical Properties for Reactive Air Brazing of ZTA to Ni Alloys using Ag-CuO Braze Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Prevost, Erica; DeMarco, A.Joseph; MacMichael, Beth; Joshi, Vineet V.; Meier, Alan; Hoffman, John W.; Walker, William J.

    2014-12-01

    Reactive air brazing (RAB) is a potential joining technique to join metal alloys to ceramics for a variety of applications. In the current study, nickel (Ni) alloys were heat treated to form an oxide layer prior to RAB joining to zirconia toughened alumina (ZTA). The Ni alloys evaluated were Nicrofer 6025 HT, Inconel 600, Inconel 693, Haynes 214 and Inconel 601. The ZTA studied had compositions of 0 to 15 wt% zirconia and 0 to 14 wt% glass. Four point-bend tests were performed to evaluate the joint strength of ZTA/ZTA and ZTA/nickel alloys brazed with Ag-2wt% CuO braze alloys. It was determined that the joint strength is not a function of the ZTA composition, but that the strength is a strong function of the chemistry and microstructure of the oxide layer formed on the nickel alloy. It was determined that an increase in the aluminum content of the Ni alloy resulted in an increase of the thickness of alumina in the oxide layer and was directly proportional to the bond strength with the exception of Inconel 601 which exhibited relatively high joint strengths even though it had a relatively low aluminum content.

  10. Analytical chemistry methods for metallic core components: Revision March 1985

    Energy Technology Data Exchange (ETDEWEB)

    1985-03-01

    This standard provides analytical chemistry methods for the analysis of alloys used to fabricate core components. These alloys are 302, 308, 316, 316-Ti, and 321 stainless steels and 600 and 718 Inconels and they may include other 300-series stainless steels.

  11. A reverse engineering methodology for nickel alloy turbine blades with internal features

    DEFF Research Database (Denmark)

    Gameros, A.; De Chiffre, Leonardo; Siller, H.R.;

    2015-01-01

    The scope of this work is to present a reverse engineering (RE) methodology for freeform surfaces, based on a case study of a turbine blade made of Inconel, including the reconstruction of its internal cooling system. The methodology uses an optical scanner and X-ray computed tomography (CT...

  12. Applicability of a 'marker-technique' to support the examination of crack growth behaviour in brittle and ductile Ni-alloys at 500 and 750 C

    International Nuclear Information System (INIS)

    The crack growth behaviour of materials for application in turbines at temperatures of 500- 750 C has been investigated. The creep and fatigue service loadings of a real turbine disc were simulated by introducing hold-times. The materials tested were the superalloy PM N18, Inconel 617 and the intermetallic phase β-NiAl of nominally stoichiometric composition. The crack growth tests were conducted in air and in vacuum (10-5 mbar) to assess the influence of the test atmosphere. One of the main objectives was to develop a marker method and its application, as support for the crack growth tests carried out. The width of the marker required for the marker bands could be chosen through the number of stress cycles or the crack growth increment in the marker-cycle. At 500 C, the crack surfaces of the CT specimens of Inconel 617 and PM N18 exhibited mixed fractures with trans- and intercrystalline regions. The fracture development could be divided into three, classical parts. At his temperature for both alloys the KI concept for the evaluation of the crack growth may be used. The RCT specimens of the intermetallic phase β-NiAl fractured in a completely brittle manner with no measurable time to failure. At 500 C, Inconel 617 and especially PM N18 were well suited to the use of the marker method. Measurements of the distances between the marker bands gave a good estimate of the crack growth rates. At the higher test temperature of 750 C, the crack growth rates and the proportion of intercrystalline fracture increased for Inconel 617 and PM N18. In all three materials, the formation of pores and dimpled fracture was observed, especially at high ΔKI values, and the coarse-grained β-NiAl exhibited higher crack growth rates than the fine-grained material. For this temperature the evaluation of the crack growth experiments should be by the KI concept for PM N18 and for Inconel 617 the C* concept is recommended. At the higher test temperature, the increased plasticity of

  13. Estudio de la oxidación a elevada temperatura de ocho aleaciones en atmósferas de combustión de biomasa

    Directory of Open Access Journals (Sweden)

    Berlanga-Labari, C.

    2008-08-01

    Full Text Available The combustion of biomass, especially wheat straw, generates very corrosive media particularly near the superheater tubes. Chlorine is known to be the main corrosive agent in biomass-fired plants. This paper focuses on the study of the corrosivity of such environments composed of gases and ashes, at high temperature, on eight commercial alloys with different chromium and nickel contents. These have been: AISI 347 CG (1.4550, AISI 347 FG(1.4550, AISI 316LN (1.4910, ESSHETE 1250 (1.4982, AC 66 (1.4877, X20CrMoV12:1 (1.4922 and AISI 347 coated with Inconel 625 and Inconel 686. Corrosion tests in the boiler have been performed during 8.000 h and 15.000 h at temperatures between 500 °C y 550 °C in the biomass plant of Sangüesa (Navarra, Spain. Experimental results showed an unacceptable behaviour far the martensitic steel, acceptable far the austenitics and good far the inconels. The appearance of the corrosion attack was also investigated to obtain understanding of the corrosion mechanism. The corrosion mechanism by molten salts has been rejected. The active oxidation corrosion mechanism has been proposed as the most probable in order to interpretate the corrosion behaviour of these materials in these environments.

    La combustión de biomasa, especialmente de paja de cereal, genera un ambiente muy corrosivo, particularmente, cerca de los tubos sobrecalentadores. El cloro es el principal agente corrosivo en las plantas de biomasa. Este trabajo se centra en comprobar el comportamiento de ocho aleaciones comerciales en una ambiente de combustión de biomasa. Los materiales estudiados han sido las siguientes: AISI 347 CG (1.4550, AISI 347 FG (1.4550, AISI 316LN (1.4910, ESSHETE 1250 (1.4982, AC 66 (1.4877, X20CrMoV12:1 (1.4922 y AISI 347 recubiertos con Inconel 625 e Inconel 686. Los ensayos se han realizado en la caldera de la planta de biomasa de Sangüesa (Navarra, España durante 8.000 y 15.000 h a una temperatura de 500-550 °C. Los

  14. Effects of surface condition on the corrosion of candidate structural materials in a simulated HTGR-GT environment

    International Nuclear Information System (INIS)

    A simulated high-temperature gas-cooled reactor (HTGR) helium environment was used to study the effects of surface finish conditions on the subsequent elevated-temperature corrosion behavior of key candidate structural materials. The environment contained helium with 500 μatm H2/50 μatm CO/50 μatm CH4/2O at 9000C with total test exposure durations of 3000 hours. Specimens with lapped, grit-blasted, pickled, and preoxidized surface conditions were studied. Materials tested included two cast superalloys, IN 100 and IN 713LC; one centrifugally cast high-temperature alloy, HK 40 one oxice-dispersion-strengthened alloy, Inconel MA 754; and three wrought high-temperature alloys, Hastelloy Alloy X, Inconel Alloy 617, and Alloy 800H

  15. Measurement of surface temperature and emissivity of different materials by two-colour pyrometry.

    Science.gov (United States)

    Raj, Vinay C; Prabhu, S V

    2013-12-01

    An experimental investigation is performed to substantiate the capability of a charge coupled device camera to measure local temperature and emissivity of different materials heated to temperatures above 500 °C by two-colour pyrometric technique using colorimetric method. Materials investigated are Inconel 718 with pyromark (high temperature paint), Inconel 718, stainless steel SS 304 and SS 316. Centerline temperature and emissivity distribution is obtained for target plates maintained at constant temperature by AC heating while complete temperature and emissivity distribution is provided for plates heated by flame impingement. The obtained results are compared with a calibrated infrared camera and thermocouples and the temperature distribution is found to be in close agreement. These results pertain to partially oxidized metal alloys covered in this study. Deviation in the measurement of emissivity can be attributed to its dependence on wavelength range, oxidation, and sensitivity of the image detector.

  16. Corrosion behavior of silicon nitride, magnesium oxide, and several metals in molten calcium chloride with chlorine

    International Nuclear Information System (INIS)

    In this paper corrosion studies are described in a molten calcium chloride environment sparged with chlorine gas at 850 degrees C, both in the melt and in the gas phase above the salt, in support of efforts at Westinghouse Savannah River Company to develop more resistant materials of construction for molten salt processing of plutonium. Corrosion rates and electron microscope analyses are reported for Inconel alloys 601 and 617, tantalum, tungsten, magnesium oxide, and silicon nitride. Silicon nitride exhibited the greatest resistance, showing 2 · h loss in both melt and vapor None of the metallic coupons withstood the chlorine vapor environment, although Inconel indicated resistance immersed in the melt if protected from chlorine gas

  17. Nanomechanical and in situ TEM characterization of boron carbide thin films on helium implanted substrates: Delamination, real-time cracking and substrate buckling

    Energy Technology Data Exchange (ETDEWEB)

    Framil Carpeño, David, E-mail: david.framil-carpeno@auckland.ac.nz [Department of Chemical and Materials Engineering, The University of Auckland, 20 Symonds Street, Auckland 1010 (New Zealand); Ohmura, Takahito; Zhang, Ling [Strength Design Group, Structural Materials Unit, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Leveneur, Jérôme [National Isotope Centre, GNS Science, 30 Gracefield Road, Gracefield, Lower Hutt 5010 (New Zealand); Dickinson, Michelle [Department of Chemical and Materials Engineering, The University of Auckland, 20 Symonds Street, Auckland 1010 (New Zealand); Seal, Christopher [International Centre for Advanced Materials, The University of Manchester, Oxford Road, Manchester M13 9PL (United Kingdom); Kennedy, John [National Isotope Centre, GNS Science, 30 Gracefield Road, Gracefield, Lower Hutt 5010 (New Zealand); Hyland, Margaret [Department of Chemical and Materials Engineering, The University of Auckland, 20 Symonds Street, Auckland 1010 (New Zealand)

    2015-07-15

    Boron carbide coatings deposited on helium-implanted and unimplanted Inconel 600 were characterized using a combination of nanoindentation and transmission electron microscopy. Real-time coating, cracking and formation of slip bands were recorded using in situ TEM-nanoindentation, allowing site specific events to be correlated with specific features in their load–displacement curves. Cross-sections through the residual indent impression showed a correlation between pop-outs in the load–displacement curves and coating delamination, which was confirmed with cyclic indentation experiments. Inconel exhibits (-11-1) and (1-1-1) twin variants in its deformed region beneath the indenter, organized in bands with a ladder-like arrangement. The nanomechanical properties of the metal–ceramic coating combinations exhibit a marked substrate effect as a consequence of helium implantation.

  18. EFFECT OF CUTTING PARAMETERS ON SUPER ALLOY IN TURNING OPERATION UNDER DRY CONDITION

    Directory of Open Access Journals (Sweden)

    P.Marimuthu

    2014-12-01

    Full Text Available Ni-base super alloys are widely used in several industrial sectors, like petrochemical and power generation due to their high performance in aggressive environments. Inconel625 is primarily a Ni–Cr– Mo alloy used in different applications for its strength, excellent fabric ability and outstanding corrosion resistance. Machining of super alloy has been found to be a challenging task it has attracted considerable research. So, it is essential to know the cutting parameters for effective machining of super alloys. The present work focuses on finding the optimal cutting parameters for turning Inconel625 to achieve minimum surface roughness (SR, tool wear (TW and maximum material removal rate (MRR in CNC turning under dry conditions using TiAlN coated cutting tool. Single response optimization is performed by Taguchi method and multi response optimization is performed by desirability function analysis.

  19. Simulation of nitrogen diffusion in Ni vis-à-vis Fe – Identification of better structural material for neutron detectors

    Directory of Open Access Journals (Sweden)

    T.N. Prasanthi

    2014-01-01

    Full Text Available Inconel 600, a Ni-based alloy was considered as a possible replacement for austenitic stainless steels for service at high temperatures in nitrogen containing atmosphere of the neutron detector. To obtain a fundamental understanding of the differences in the diffusivity of nitrogen in pure Fe and Ni lattices, molecular dynamics simulations were carried out. Based on the simulation of nitrogen trajectories in the temperature range of 1200–1400 K, pre-exponential factor, activation energy and jumping frequency were calculated and compared for fcc Ni and Fe. MD simulations confirmed that rate of diffusion of nitrogen is lower in Ni when compared to Fe, suggesting the replacement of austenitic steel with Inconel 600 for better performance of the detectors.

  20. FFTF irradiation of fracture mechanics specimens for out-of-core structures

    International Nuclear Information System (INIS)

    The National Program Plan has established data requirements for out-of-core structures for FBRs. Significant FFTF irradiation space with moderate gamma heating levels is required to irradiate relatively large fracture mechanics specimens to total neutron fluences ranging between 5 x 1021 and 5 x 1022 n/cm2 and temperatures which range between 4000C (7500F) and 6500C (12000F). Priority 1 data on stainless steel welds requires a test volume of 7443 cm3 (454 in3). Priority 2 data on 304 and 316 SS and Inconel 718 materials and Inconel 718 welds requires 2760 cm3 (168 in3). Priority 3 data on stainless steels, other nickel-base alloys, and ferritics requires 33,118 cm3 (2021 in3). Priority 4 data at elevated temperatures on stainless steels, other nickel-base alloys and ferritics requires 69,182 cm3

  1. Sliding wear behaviors of steam generator tube materials in high temperature water environment

    Science.gov (United States)

    Park, Gi Sung; Kim, Gyung Guk; Kim, Seon Jin

    2006-06-01

    Wear damage of steam generator tubes for nuclear power plants can cause the leakage of radioactive substances. Therefore, the evaluation of the tube integrity is very important in the view point of nuclear safety. In the present study, to investigate the effects of the applied normal load and sliding distance on wear volume in 575 K water environment, sliding wear tests were performed with Inconel 600 and 690 steam generator tube materials mated with 409 stainless steel commonly used as support plate. Based on the accumulated data, the newly modified Archard equation was proposed and then the wear coefficients of tube materials were estimated with both Archard equation and the modified Archard equation. The reliabilities, which are parameters to assess how well a model fits a set of data, for prediction of wear behaviors of Inconel 600 and 690 improved from 20.5% to 65.5% and from 38.5 to 65.3%, respectively.

  2. Corrosion studies and recommendation of alloys for an incinerator of glove-boxes wastes

    International Nuclear Information System (INIS)

    In the framework of the development of an incineration process for high chlorinated wastes, commercial alloys have been investigated by means of parametric laboratory tests in HCl containing gas mixtures and also in field tests. Recommendations may be formulated for the three main components i.e. pyrolyser, calciner and cooler. In very low oxygen-potential atmospheres, the alloys Hastelloy C276 and Inconel 625 present the best behaviours. For the calciner, alloy Inconel 601 is more satisfactory than AISI 310 steel. As for the cooler, only the alloy Haynes 214 appears acceptable at 1100 deg C. Because of the very low stress level affecting the components, thermomechanical properties do not modify these recommendations based on corrosion behaviour

  3. Material development for components in a nuclear process heat plant (high-temperature reactor)

    International Nuclear Information System (INIS)

    For the development of materials for the intermediate heat exchanger and immersion heater of the gas generator, partial solutions for the special applications are presented as compared to the special reference steels Inconel 617 and Inconel 800. The new Fe-Ni-Cr and Ni-Cr steels with additions, above all of tungsten, reach or exceed the creep rupture strength of the reference steels. Moreover, the resistance to corrosion in PNP helium respectively under conditions of steam coal gasification are markedly improved by the formation of stable protective oxide layers. The compliance with the stringent demands on the materials used, at least partly, in the nuclear sphere necessitates further efforts for improving the new alloys. In addition, the workability, e.g. to thin walled tubes, and the weldability have to be proved. (orig.)

  4. Measurement of surface temperature and emissivity of different materials by two-colour pyrometry

    Science.gov (United States)

    Raj, Vinay C.; Prabhu, S. V.

    2013-12-01

    An experimental investigation is performed to substantiate the capability of a charge coupled device camera to measure local temperature and emissivity of different materials heated to temperatures above 500 °C by two-colour pyrometric technique using colorimetric method. Materials investigated are Inconel 718 with pyromark (high temperature paint), Inconel 718, stainless steel SS 304 and SS 316. Centerline temperature and emissivity distribution is obtained for target plates maintained at constant temperature by AC heating while complete temperature and emissivity distribution is provided for plates heated by flame impingement. The obtained results are compared with a calibrated infrared camera and thermocouples and the temperature distribution is found to be in close agreement. These results pertain to partially oxidized metal alloys covered in this study. Deviation in the measurement of emissivity can be attributed to its dependence on wavelength range, oxidation, and sensitivity of the image detector.

  5. Evaluation of the material’s damage in gas turbine rotors by instrumented spherical indentation

    Directory of Open Access Journals (Sweden)

    D. Nappini

    2014-10-01

    Full Text Available Experimental indentations are carried out on items of two different materials, taken in several location of various components from high pressure gas turbine rotor which have seen an extensive service. The components object of investigation consisted in 1st and 2nd high pressure turbine wheels made in nickel-base superalloy (Inconel 718, the spacer ring (Inconel 718 and the compressor shaft made in CrMoV low alloy steel (ASTM A471 type10. Aim of the work is to set up the capability of the instrumented spherical indentation testing system to evaluate variations in the material properties due to damage, resulting from temperature field and stresses acting on components during service. To perform this task load-indentation depth curves will be acquired in various zones of the above mentioned components. The analysis of the results has allowed to identify an energy parameter which shows a linear evolution with the mean temperature acting on the components.

  6. Influence of cubic boron nitride grinding on the fatigue strengths of carbon steels and a nickel-base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Kawagoishi, N.; Chen, Q.; Kondo, E. [Kagoshima Univ. (Japan). Faculty of Engineering; Goto, M. [Oita Univ. (Japan). Faculty of Engineering; Nisitani, H. [Kyushu Sangyo Univ., Fukuoka (Japan). Faculty of Engineering

    1999-04-01

    The influence of cubic boron nitride (CBN) grinding on fatigue strength was investigated on an annealed carbon steel, a quenched and tempered carbon steel at room temperature, and a nickel-base superalloy, Inconel 718, at room temperature and 500 C. The results were discussed from several viewpoints, including surface roughness, residual stress, and work hardening or softening due to CBN grinding. The fatigue strength increased upon CBN grinding at room temperature, primarily because of the generation of compressive residual stress in the surface region. However, in the case of Inconel 718, this marked increase in the fatigue strength tended to disappear at the elevated temperature due to the release of compressive residual stress and the decrease of crack growth resistance at an elevated temperature.

  7. Optimization of a microbial fuel cell for wastewater treatment using recycled scrap metals as a cost-effective cathode material.

    Science.gov (United States)

    Lefebvre, Olivier; Tan, Zi; Shen, Yujia; Ng, How Y

    2013-01-01

    Microbial fuel cell (MFC) for wastewater treatment is still hindered by the prohibitive cost of cathode material, especially when platinum is used to catalyze oxygen reduction. In this study, recycled scrap metals could be used efficiently as cathode material in a specially-designed MFC. In terms of raw power, the scrap metals ranked as follows: W/Co > Cu/Ni > Inconel 718 > carpenter alloy; however, in terms of cost and long term stability, Inconel 718 was the preferred choice. Treatment performance--assessed on real and synthetic wastewater--was considerably improved either by filling the anode compartment with carbon granules or by operating the MFC in full-loop mode. The latter option allowed reaching 99.7% acetate removal while generating a maximum power of 36 W m(-3) at an acetate concentration of 2535 mg L(-1). Under these conditions, the energy produced by the system averaged 0.1 kWh m(-3) of wastewater treated.

  8. Preselection of Ni-Cr(-Mo) alloys as potential canister materials for vitrified high active nuclear waste by electrochemical testing

    Science.gov (United States)

    Bort, H.; Wolf, I.; Leistikow, S.

    1987-07-01

    Several Ni-Cr(-Mo) alloys (Hastelloy C4, Inconel 625, Sanicro 28, Incoloy 825, Inconel 690) were tested by electrochemical methods to characterize their corrosion behavior in chloride containing solutions at various temperatures and pH-values in respect to their application as canister materials for final radioactive waste storage. Especially, Hastelloy C4 was tested by potentiodynamic, potentiostatic and galvanostic measurements. As electrolytes H 2SO 4 solutions were used, as parameters temperature, chloride content and pH-value were varied. All tested alloys showed a clearly limited resistance against pitting corrosion phenomena; under severe conditions even crevice corrosion phenomena were observed. The best corrosion behavior, however, is shown by Hastelloy C4, which has the lowest passivation current density of all tested alloys and the largest potential region with protection against local corrosion phenomena.

  9. Preselection of Ni-Cr(-Mo) alloys as potential canister materials for vitrified high active nuclear waste by electrochemical testing

    Energy Technology Data Exchange (ETDEWEB)

    Bort, H.; Wolf, I.; Leistikow, S.

    1987-07-01

    Several Ni-Cr(-Mo) alloys (Hastelloy C4, Inconel 625, Sanicro 28, Incoloy 825, Inconel 690) were tested by electrochemical methods to characterize their corrosion behavior in chloride containing solutions at various temperatures and pH-values in respect to their application as canister materials for final radioactive waste storage. Especially, Hastelloy C4 was tested by potentiodynamic, potentiostatic and galvanostic measurements. As electrolytes H/sub 2/SO/sub 4/ solutions were used, as parameters temperature, chloride content and pH-value were varied. All tested alloys showed a clearly limited resistance against pitting corrosion phenomena; under severe conditions even crevice corrosion phenomena were observed. The best corrosion behavior, however, is shown by Hastelloy C4, which has the lowest passivation current density of all tested alloys and the largest potential region with protection against local corrosion phenomena.

  10. Fabrication and performance tests of a prototype in-situ coating machine for JT-60

    International Nuclear Information System (INIS)

    Prior to the design and construction of the JT-60's in-situ coating device, a prototype machine was fabricated and tested to confirm the applicability of proposed driving methods and mechanical elements to the device which would be operated in very severe conditions including high ambient temperature and high vacuum. The machine basically consists of an in-vessel manipulator, a fiberscope and an ohmically heated titanium evaporator. From the test results, we recommended to use the combination of Inconel 625 and a self-lubricating alloy for the solid-lubricated bearings and MoS2-coated Inconel 625 for the solid-lubricated gears. It was also found that TiC coating showed a effect for the prevention of welding between bolts and nuts. In order to optimize the operating parameters of the machine, many wall inspection tests and titanium evaporation tests were carried out in a large vacuum vessel by simulating the JT-60 conditions. (author)

  11. Effect of glass-ceramic-processing cycle on the metallurgical properties of candidate alloys for actuator housings

    Energy Technology Data Exchange (ETDEWEB)

    Weirick, L.J.

    1982-01-01

    This report summarizes the results from an investigation on the effect of a glass ceramic processing cycle on the metallurgical properties of metal candidates for actuator housings. The cycle consists of a 980/sup 0/C sealing step, a 650/sup 0/C crystallization step and a 475/sup 0/C annealing step. These temperatue excursions are within the same temperature regime as annealing and heat treating processes normally employed for metals. Therefore, the effect of the processing cycle on metallurgical properties of microstructure, strength, hardness and ductility were examined. It was found that metal candidates which are single phase or solid solution alloys (such as 21-6-9, Hastelloy C-276 and Inconel 625) were not affected whereas multiphase or precipitation hardened alloys (such as Inconel 718 and Titanium ..beta..-C) were changed by the processing cycle for the glass ceramic.

  12. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Pascual, M.; Salas, F.; Carcel, F.J.; Perales, M.; Sanchez, A.

    2010-07-01

    This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal. (Author). 12 refs.

  13. Measurement of surface temperature and emissivity of different materials by two-colour pyrometry.

    Science.gov (United States)

    Raj, Vinay C; Prabhu, S V

    2013-12-01

    An experimental investigation is performed to substantiate the capability of a charge coupled device camera to measure local temperature and emissivity of different materials heated to temperatures above 500 °C by two-colour pyrometric technique using colorimetric method. Materials investigated are Inconel 718 with pyromark (high temperature paint), Inconel 718, stainless steel SS 304 and SS 316. Centerline temperature and emissivity distribution is obtained for target plates maintained at constant temperature by AC heating while complete temperature and emissivity distribution is provided for plates heated by flame impingement. The obtained results are compared with a calibrated infrared camera and thermocouples and the temperature distribution is found to be in close agreement. These results pertain to partially oxidized metal alloys covered in this study. Deviation in the measurement of emissivity can be attributed to its dependence on wavelength range, oxidation, and sensitivity of the image detector. PMID:24387454

  14. Power plant VII - Air-air /tube boiler/

    Science.gov (United States)

    Roche, M.

    An attempt to design a solar thermal electric central receiver power plant in the multi-MW size with acceptable efficiencies using air in the power loop is described. The turbine and generator are placed in the tower to reduce heat losses in the superheated gas, and the depleted gas loop is coupled to a low temperature generator powered by boiling water. The receiver cavity is configured to retain a maximum amount of flux and has brick walls. Nickel alloys are indicated for the air tubes in the receiver, with Inconel 601, Incoloy 800, and Inconel 600 considered acceptable. The gas leaving the chamber will be at 950 C to power a high pressure turbine, followed by entrance into a heat exchanger to boil the water for the low-pressure turbine, and is then discharged. Thermodynamic efficiencies between 13.9-20.3 percent for a 4700 kW plant are considered feasible with the design.

  15. Nickel Base Alloy Strip Electroslag Cladding of Nuclear Power Equipment%核电设备中的镍基合金带极电渣堆焊

    Institute of Scientific and Technical Information of China (English)

    李双燕

    2011-01-01

    Inconel 690镍基合金堆焊为例,简述了堆焊工艺评定、模拟件试验和产品应用,结果表明:带极电渣堆焊可用于压水堆核电站核岛主设备蒸汽发生器管板大面积镍基合金堆焊.%Taking Inconel 690 nickel base alloy strip cladding for example,the cladding procedure qualification test, mock ?up test and product application were briefly described. Test results indicate that strip electroslag cladding technology can apply to large area nickel base alloy cladding on tube - sheet of steam generators for pressurized water reactor nuclear power plant nuclear island main equipment.

  16. Dynamic precipitation of nickel-based superalloys undergoing severe deformation below the solvus temperature

    Energy Technology Data Exchange (ETDEWEB)

    Nowotnik, Andrzej; Rokicki, Pawel; Mrowka-Nowotnik, Grazyna; Sieniawski, Jan [Rzeszow Univ. of Technology (Poland). Dept. of Material Science

    2015-07-15

    The authors performed uniaxial compression tests of nickel-based superalloys: single crystal CMSX-4, also precipitation hardened; Inconel 718 and X750, at temperatures below the γ' solvus, in order to study the effect of temperature and strain rate on their flow stress and microstructural development. On the basis of the obtained flow stress values, the activation energy of a high-temperature deformation process was estimated. Microstructural observations of the deformed samples at high temperatures, previously solution heat treated and aged CMSX-4 and Inconel alloys revealed non-uniform deformation effects. Distribution of either molybdenum- or niobium-rich carbides was found to be affected by localized flow within the investigated strain range at relatively low deformation temperatures, 720-850 C. Microstructural examination of the alloys also showed that shear banding and cavity growth were responsible for the decrease in flow stress and a specimen fracture at larger strains.

  17. A Study on the Structural Integrity Considering the Installation of a Micro-tube Heat Exchanger

    International Nuclear Information System (INIS)

    The objective of this study is to predict the structural characteristics of a heat exchanger mounted on an aircraft engine using finite element analysis. The plastic fracture and life of the heat exchanger were estimated by a thermo-mechanical analysis. Tensile tests were conducted under high temperature conditions (700, 800, 900, 1000 K) using five specimens to obtain the mechanical properties of the Inconel 625 tubes. To assess the structural characteristics of the heat exchanger, the full and partial models were applied under the operating conditions given by the thermo-mechanical and inertial load. As a result, the case, tubesheet, flange, and mounting components have a reasonable safety margin to the allowable stress assuming a fatigue strength of Inconel 625 of 10000 cycles under 1000 K

  18. A Study on the Structural Integrity Considering the Installation of a Micro-tube Heat Exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Oh, Se Yun; Kim, Tae Jin; Cho, Jong Rae [Korea Maritime and Ocean University, Busan (Korea, Republic of); Jeong, Ho Sung [Pusan National University, Busan (Korea, Republic of)

    2015-04-15

    The objective of this study is to predict the structural characteristics of a heat exchanger mounted on an aircraft engine using finite element analysis. The plastic fracture and life of the heat exchanger were estimated by a thermo-mechanical analysis. Tensile tests were conducted under high temperature conditions (700, 800, 900, 1000 K) using five specimens to obtain the mechanical properties of the Inconel 625 tubes. To assess the structural characteristics of the heat exchanger, the full and partial models were applied under the operating conditions given by the thermo-mechanical and inertial load. As a result, the case, tubesheet, flange, and mounting components have a reasonable safety margin to the allowable stress assuming a fatigue strength of Inconel 625 of 10000 cycles under 1000 K.

  19. Corrosion-mechanical tests of the materials for steam generator tubes of NPP with WWER. [Kh14MF steel

    Energy Technology Data Exchange (ETDEWEB)

    Glebov, V.P.; Grigor' ev, A.S.; Moskvichev, V.F.; Taratuta, V.A.; Trubachev, V.M.; Ehskin, N.B.

    1982-09-01

    A study is made on stress-corrosion resistance of Kh14MF, 08Kh18N10T steels, inconel-600 and incoloy-800 alloys as applied to operation conditions of once-through steam generators of NPP with WWER type reactor. Tests of tube samples of the above steels and alloys have been conducted under conditions of mechanical stresses and thermal cycling. Ammonia and neutral-oxidizing water-chemical conditions are used. A comparison of test results is performed. A conclusion is drawn that Kh14MF steel is not inferior to inconel alloy, as to stress-corrosion resistance and is a promising material for heating surface tubes a once-through steam generator, seperating under neutral-oxidizing water conditions of the secondary coolant circuit of nuclear power stations with WWER type reactors.

  20. Corrosion-mechanical tests of the materials for steam generator tubes of NPP with WWER

    International Nuclear Information System (INIS)

    A study is made on stress-corrosion resistance of Kh14MF, 08Kh18N10T steels, inconel-600 and incoloy-800 alloys as applied to operation conditions of once-through steam generators of NPP with WWER type reactor. Tests of tube samples of the above steels and alloys have been conducted under conditions of mechanical stresses and thermal cycling. Ammonia and neutral-oxidizing water- chemical conditions are used. A comparison of test results is performed. A conclusion is drawn that Kh14MF steel is not inferior to inconel alloy, as to stress-corrosion resistance and is a promising material for heating surface tubes a once-through steam generator, eperating under neutral-oxidizing water conditions of the secondary coolant circuit of nuclear power stations with WWER type reactors

  1. REVIEW OF WATER JET APPLICATIONS IN MANUFACTURING

    OpenAIRE

    Faruk MENDİ; KÜLEKÇİ, Mustafa Kemal

    1999-01-01

    Usage of water jets in manufacturing processes, has been known for many decades. A wide range of engineering materials can be cut by water jets with satisfactory results. Enhanced reliability and efficiency of the technique, have yielded the technology greater interest for manufacturing applications. Water jets are used to cut soft materials such as wood, plastics, aluminium and copper. Abrasive water jets are used to cut very hard materials such as titanium, inconel, glass and ceramics. It i...

  2. Containment of nitric acid solutions of Plutonium-238

    International Nuclear Information System (INIS)

    The corrosion of various metals that could be used to contain nitric acid solutions of Pu-238 has been studied. Tantalum and tantalum/2.5% tungsten resisted the test solvent better than 304L stainless steel and several INCONEL alloys. The solvent used to imitate nitric acid solutions of Pu-238 contained 70% nitric acid, hydrofluoric acid, and ammonium hexanitratocerate. copyright 1999 American Institute of Physics

  3. Influence of Zn Addition on Oxide Films on Alloy 690 in High Temperature Water

    Institute of Scientific and Technical Information of China (English)

    HAI; Zheng-yin; WANG; Hui; XINChang-sheng; CAI; Min

    2013-01-01

    The application of zinc injection at pressurized water reactors(PWRs)shows great benefits in radiation field reduction,mitigating primary water stress corrosion cracking(PWSCC)initiation and some crack propagation of structure materials.It is widely used in the PWRs all over the world and AP1000 is about to use Zn addition technique to modify the water chemistry.Inconel 690 is a regular structural material for

  4. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Directory of Open Access Journals (Sweden)

    Sánchez, A.

    2010-12-01

    Full Text Available This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal.

    En este estudio se analiza la influencia que el uso de una cámara de soldadura de gas inerte tiene sobre la microestructura y las propiedades mecánicas de las soldaduras TIG en el acero inoxidable austenítico AISI-316L cuando se emplean AISI ER316L, AISI 308L e Inconel 625 como materiales de aporte. Cuando se compara con el típico proceso de TIG, el uso de una cámara de gas inerte induce cambios en la microestructura, incrementando la presencia de ferrita vermicular y de laminillas de ferrita, resultando en un aumento del límite elástico y una pérdida de dureza. Su influencia sobre otras características de las soldaduras como la carga de rotura depende de la composición del material de aporte. La mejor combinación de propiedades mecánicas se obtuvo usando el Inconel 625 como material de aporte y soldando en la cámara de gas inerte.

  5. Effect of load ratio on fatigue crack propagation behavior of solid-solution-strengthened Ni-based superalloys at elevated temperature

    Science.gov (United States)

    Ma, Longzhou; Roy, Shawoon K.

    2013-04-01

    The fatigue crack propagation (FCP) behavior of two solid-solution-strengthened Ni-based superalloys, INCONEL 617 and HAYNES 230, were studied simultaneously in laboratory air using a constant stress intensity factor (K)-controlled mode with different load ratios (R-ratio) at 700 °C. The FCP tests were performed in both cycle and time-dependent FCP domains to examine the effect of R-ratio on the FCP rate, da/dn. For cycle-dependent FCP test, a 1-s sinusoidal fatigue was applied for a compact tension (CT) specimen of INCONEL 617 and HAYNES 230 to measure their FCP rates. For time-dependent FCP test, a 3-s sinusoidal fatigue with a hold time of 300 s at maximum load was applied. Both cycle/time-dependent FCP behaviors were characterized and analyzed. The results showed that increasing R-ratio would introduce the fatigue incubation and decrease the FCP rates at cycle-dependent FCP tests. On the contrary, fatigue incubation was not observed at time-dependent FCP tests for both INCONEL 617 and HAYNES 230 at each tested R-ratio, suggesting that association of maximum load (Kmax) with crack tip open displacement (CTOD) and environmental factor governed the FCP process. Also, for time-dependent FCP, HAYNES 230 showed lower FCP rates than INCONEL 617 regardless of R-ratio. However, for cycle-dependent FCP, HAYNES 230 showed the lower FCP rates only at high R-ratios. Fracture surface of specimens were examined using SEM to investigate the cracking mechanism under cycle/time-dependent FCP condition with various R-ratios.

  6. Fatigue, fracture, and life prediction criteria for composite materials in magnets

    International Nuclear Information System (INIS)

    An explosively-bonded copper/Inconel 718/copper laminate conductor was proposed to withstand the severe face compression stresses in the central core of the Alcator C-MOD tokamak toroidal field (TF) magnet. Due to the severe duty of the TF magnet, it is critical that an accurate estimate of useful life be determined. As part of the effort to formulate an appropriate life prediction, fatigue crack growth experiments were performed on the laminate as well as its components. Metallographic evaluation of the laminate interface revealed many shear bands in the Inconel 718. Shear bands and shear band cracks were produced in the Inconel 718 as a result of the explosion bonding process. These shear bands were shown to have a detrimental effect on the crack growth behavior of the laminate, by significantly reducing the load carrying capability of the reinforcement layer and providing for easy crack propagation paths. Fatigue crack growth rate was found not only to be dependent on temperature but also on orientation. Fatigue cracks grew faster in directions which contained shear bands in the plane of the propagating crack. Fractography showed crack advancement by fatigue cracking in the Inconel 718 and ductile tearing of the copper at the interface. However, further away from the interfaces, the copper exhibited fatigue striations indicating that cracks were now propagating by fatigue. Laminate life prediction results showed a strong dependence on shear band orientation, and exhibited little variation between room temperature and 77 degree K. Predicted life of this laminate was lower when the crack propagation was along a shear band than when crack propagation was across the shear bands. Shear bands appear to have a dominating effect on crack growth behavior

  7. 合金脱硫工艺的研究%Study on Desulphurization Process of Alloy

    Institute of Scientific and Technical Information of China (English)

    狄志高; 胡尧和

    2003-01-01

    利用MgO坩埚和CaO坩埚,采用"真空感应(VIM)工艺"和"真空感应(VIM)+电渣重熔(ESR)工艺"冶炼Inconel 718合金,试验结果表明CaO的脱硫效果优于MgO的,VIM+ESR双联工艺的脱硫效果优于VIM单联工艺的.

  8. 我国700℃超超临界锅炉过热器管用高温合金选材探讨

    Institute of Scientific and Technical Information of China (English)

    林富生; 谢锡善; 赵双群; 董建新

    2011-01-01

    简要介绍和比较了国内外700℃超超临界电站过热器和再热器管候选材料GH2984、Haynes 230、CCA 617、Nimonic 263、Inconel 740及其改型合金Inconel 740H的组织、持久强度和耐腐蚀性能等研究结果,对几种材料的强度、耐腐蚀性能、工艺性能和使用经济性进行了分析,并阐述了中国在发展700℃超超临界燃煤电站时锅炉用高温合金的选择.结果表明:Inconel 740H合金具有的持久强度最高、耐蚀性能最好,工艺性能和使用经济性良好,比Inconel 740合金具有更好的长期组织稳定性,它应是中国700℃超超临界锅炉过热器和再热器首选的管材;针对700℃超超临界机组用关键材料,提出了尽早开展自主研制,实现关键材料国产化的建议.

  9. Development of safety evaluation technique of steam generator tubes for the next generation

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Hyuk Sang; Kim, I. S.; Ann, Se Jin; Lee, S. J.; Seo, M. S.; Lee, Y. H.; Kim, J. H.; Hong, J. G. [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    2000-02-15

    Subject 1 - a technique for predicting the SCC susceptibility of steam generator tube material based on the repassivation kinetics was developed and the effects of Pb in the repassivation rate and SCC susceptibility rate of tube material was investigated with this technique. An alloy with a higher slope value of log i(t) vs. q(t) plot based on the current transient curve obtained by scratch test and a lower slope value log i(t) vs. l/q(t) plot (cBV) is repassivated faster with a more protective passive film and it can be predicted that it will show higher resistance to SCC. With PbO addition in all solution studied (pH 4, pH 10, Cl- containing pH 4), alloy 690TT showed decreased repassivation rate. So it can be predict that PbO addition lower the resistance of SCC of steam generator tune material. Subject 2 - SG wear testing of tube and support materials has been conducted at various load and sliding amplitude in air environment. The results showed effect of normal load and sliding amplitude on SG tube wear damage. It was also shown that, for predominantly sliding motion, the SG wear coefficient of work-rate model is lower for Inconel 690TT compared with inconel 600MA. SG tube wear data show that, for work-rates ranging from 4 to 25mW, average tube wear coefficient of 43.76{approx}54.05 X 10{sup 15} Pa{sup -1} for Inconel 600MA and 26.88{approx}33.94 X 10{sup -15} Pa{sup 1} for Inconel 690TT against 405 and 409 stainless steels.

  10. Sulfidation, down time corrosion and corrosion assisted cracking on high alloyed materials in synthetic coal gasifier environments

    Energy Technology Data Exchange (ETDEWEB)

    Huijbregts, W.M.M.; Kokmeijer, E.; Van Zuilen, H.G. (KEMA Inspecties en Materialen, Arnhem (Netherlands))

    1993-01-01

    The research on the title subject is aimed at finding suitable materials for heat exchangers in coal gasification installations. Some materials are tested regarding their sensitivity for the title corrosion types under coal gasification conditions. The tested materials are AISI 310, Sanicro 28, AC66, Alloy 800, chromium diffusion coatings and Inconel 625. To investigate and qualify the corrosion layers use is made of light and electron microscopy techniques

  11. TFTR Bumper Limiter and Protective Plate (BL/PP) graphite tile computer aided design and manufacture (CAD/CAM)

    International Nuclear Information System (INIS)

    The Bumper Limiter/Protective Plate (BL/PP) project was part of McDonnell Douglas Astronautics Company's (MDAC's) diversification effort into Fusion Energy. MDAC planned to layout and fabricate protective liners for the inside walls of the Tokamak Fusion Test Reactor (TFTR). The conceptual design was given: water-cooled Inconel backing plates covered with high purity graphite tiles. This paper describes how the computer was used to design, fabricate, and inspect the liners and, in particular, the tiles

  12. Hot Isostatic Pressing Technology for Defence and Space Applications

    OpenAIRE

    G. Appa Rao; M. Sankaranarayana; Balasubramaniam, S

    2012-01-01

    Hot isostatic pressing (HIP) technology has been established for the development of AISI-304 stainless steel and nickel base superalloy Inconel 718 integral turbine rotors, for liquid propulsion engine of Prithvi missile, and cryoengine of geostationary satellite launch vehicle (GSLV), respectively. Before making the full size rotors, the structure – property relationships in hot isostatic pressed (HIPed) 304 stainless steel and superalloy 718 were established. The HIPed steel and superalloy ...

  13. Mikrostruktur und mechanische Eigenschaften der Nickellegierung IN 718

    OpenAIRE

    Renhof, Lars

    2008-01-01

    Bei der warmaushärtenden Nickellegierung Inconel 718 (IN 718) wurde festgestellt, dass sich ihre Zugfestigkeit durch Schmieden auf einer Spindelpresse gegenüber dem Schmieden auf einer hydraulischen Presse signifikant erhöht. Mit Hilfe der FEM wird der Schmiedeprozess einer Turbinenscheibe auf einer Spindelpresse inklusive anschließender Wärmebehandlung simuliert und auf einen Modellversuch übertragen. Das Ausscheidungsverhalten von spindelgepresstem IN 718 wird mit Hilfe der Elektronenmikros...

  14. An evaluation of corrosion characteristics of materials for cladding (Zr) and heat-exchanger tubes (Ti) of SMART in static autoclaves

    International Nuclear Information System (INIS)

    The corrosion characteristics of materials (Low-Sn Zircaloy-4, Zr-1.0Nb, PT-7M, ASTM Gr. 2 Ti, Inconel-600 alloys) for cladding and heat-exchanger tubes of SMART in pure water, ammonia aqueous solutions of pH 9.98 and pH 11.13 at 360 .deg. and in steam at 400 .deg. were evaluated by using static autoclaves

  15. Advanced Manufacturing Technologies (AMT): Additive Manufactured Hot Fire Planning and Testing in GRC Cell 32 Project

    Science.gov (United States)

    Fikes, John C.

    2014-01-01

    The objective of this project is to hot fire test an additively manufactured thrust chamber assembly TCA (injector and thrust chamber). GRC will install the additively manufactured Inconel 625 injector, two additively manufactured (SLM) water cooled Cu-Cr thrust chamber barrels and one additively manufactured (SLM) water cooled Cu-Cr thrust chamber nozzle on the test stand in Cell 32 and perform hot fire testing of the integrated TCA.

  16. Visit of Spanish Government delegation

    CERN Multimedia

    1982-01-01

    A Spanish Government delegation visited CERN before Spain rejoined CERN as a Member State(in 1983). Delegates interested in advanced technologies visited the ISR workshop clean room, where Romeo Perin explained fabrication and properties of stainless steel, titanium and inconel components of vacuum chambers for experiments at the ISR. Left to right: Technical Director Giorgio Brianti, the Spanish Minister of Industry and Energy Mr.Ignacio Bayon Marine , Romeo Perin, a delegate and Director-General Herwig Schopper. See also 8202369.

  17. Investigation of the stress corrosion cracking susceptibility of annealed and heat treated alloy 625 castings and forgings in sea water

    OpenAIRE

    Jones, Eric Merwin

    1987-01-01

    The author hereby grants to the United States Navy, Wyman Gordon, and M.I.T. permission to reproduce and distribute copies of this thesis document in Whole or in part. Alloy 625, the nickel based superalloy commonly called Inconel* 625, was investigated for its susceptibility to stress corrosion cracking in sea water using the slow strain rate tensile test method. Four microstructures of the alloy commonly found in end products were investigated. Bimetallic couplings w...

  18. SOUDABILITE DE MATERIAUX SEMBLABLES ET DISSEMBLABLES

    OpenAIRE

    Petesch, B.; Druette, L.; Schmid, R; M. Robin

    1987-01-01

    Le soudage laser de feuilles de nickel, de tubes en inconel et de feuilles de nickel sur de l'acier inoxydable a été étudié. Pour le dernier cas, malgré l'inhomogénéïté de la zone fondue, des résultats satisfaisants ont été obtenus en contrôlant la focalisation, la puissance et la vitesse de soudage.

  19. Characterization of technical surfaces with a coupled SEM-EDA-image analyzer system

    International Nuclear Information System (INIS)

    A coupled system of SEM-EDA and quantitative image analysis was used to determine the local distribution of the elements Al, Mg, Ni and Cr on a limiter surface exposed to the fusion plasma. The example of a graphite limiter surface covered with droplets of INCONEL 600 was used to show how the droplet volume distribution can be automatically determined with an image from the scanning electron microscope together with the IBAS II image analysis system. (Author)

  20. Characteristics of acoustic emission during stress corrosion cracking of nickel base alloy

    International Nuclear Information System (INIS)

    The acoustic emission(AE) method has been utilized to study the detectability of crack initiation and growth during intergranular stress corrosion cracking(IGSCC) of Inconel 600 alloy and to evaluate its applicability as a non-destructive testing method by comparing the crack behavior with AE parameters and measuring the minimum detectable crack size. Variously heat-treated specimens were tensioned by use of a constant extension rate tester at various extension rates to yield different stress corrosion cracking behaviors of Inconel specimens. Significant AE responses were observed during IGSCC, ductile fracture and plastic deformation. The magnitude of AE peak amplitudes was in the decreasing order for IGSCC, ductile fracture and plastic deformation. AE also was effective means to identify the transition from small crack initiation and growth to dominant crack growth. Close correlation was found to exist between AE behaviors and electrochemical current changes, suggesting that the formation and breakdown of passive film is involved in IGSCC of Inconel 600. The minimum crack size detectable with AE was approximately 200 to 400μm in length and below 100μm in depth, indicating the possibility of detecting small IGSC cracks prior to the growth of single dominant cracks

  1. The influence of laser alloying on the structure and mechanical properties of AlMg5Si2Mn surface layers

    Science.gov (United States)

    Pakieła, W.; Tański, T.; Brytan, Z.; Labisz, K.

    2016-04-01

    The goal of this paper was focused on investigation of microstructure and properties of surface layer produced during laser surface treatment of aluminium alloy by high-power fibre laser. The performed laser treatment involves remelting and feeding of Inconel 625 powder into the aluminium surface. As a base metal was used aluminium alloy AlMg5Si2Mn. The Inconel powder was injected into the melt pool and delivered by a vacuum feeder at a constant rate of 4.5 g/min. The size of Inconel alloying powder was in the range 60-130 µm. In order to remelt the aluminium alloy surface, the fibre laser of 3 kW laser beam power has been used. The linear laser scan rate of the beam was set 0.5 m/min. Based on performed investigations, it was possible to obtain the layer consisting of heat-affected zone, transition zone and remelted zone, without cracks and defects having much higher hardness value compared to the non-alloyed material.

  2. Comparison and evaluation of elevated temperature characteristics for Ni-base superalloys

    International Nuclear Information System (INIS)

    Ni-base superalloys are used for the high temperature applications such as turbine blades, structural materials for nuclear reactors, and High-Temperature Gas-cooled Reactors (HTGR) for H2 production. Inconel 617 is a candidate tube material of the heat-exchanger of the high temperature gas-cooled reactors. In this study, Inconel 617 was investigated in order to study the relation between microstructure and mechanical properties during high temperature degradation. The microstructure and mechanical properties of Inconel 617 were investigated after exposure at 1050 .deg. C in air and helium. Oxide layers were observed by cross section image. The delamination of oxide layer occurs because of the difference of thermal expansion coefficient between oxide layer and matrix. The depth of Cr-depleted zone and internal oxide increased with exposure time. It was observed that the carbide phase was changed on grain boundary during exposure. M6C carbides are more stable than M23C6 carbides at higher temperature. These carbides were coarsened increasing exposure time. High temperature compression test and hardness test were carried out after aging at 1050 .deg. C. The changes of yield strength and hardness were observed with increasing aging time

  3. Corrosion of high Ni-Cr alloys and Type 304L stainless steel in HNO3-HF

    International Nuclear Information System (INIS)

    Nineteen alloys were evaluated as possible materials of construction for steam heating coils, the dissolver vessel, and the off-gas system of proposed facilities to process thorium and uranium fuels. Commercially available alloys were found that are satisfactory for all applications. With thorium fuel, which requires HNO3-HF for dissolution, the best alloy for service at 1300C when complexing agents for fluoride are used is Inconel 690; with no complexing agents at 1300C, Inconel 671 is best. At 950C, six other alloys tested would be adequate: Haynes 25, Ferralium, Inconel 625, Type 304L stainless steel, Incoloy 825, and Haynes 20 (in order of decreasing preference); based on composition, six untested alloys would also be adequate. The ions most effective in reducing fluoride corrosion were the complexing agents Zr4+ and Th4+; Al3+ was less effective. With uranium fuel, modestly priced Type 304L stainless steel is adequate. Corrosion will be most severe in HNO3-HF used occasionally for flushing and in solutions of HNO3 and corrosion products (ferric and dichromate ions). HF corrosion can be minimized by complexing the fluoride ion and by passivation of the steel with strong nitric acid. Corrosion caused by corrosion products can be minimized by operating at lower temperatures

  4. Effect of Heating Rate on the Pressureless Sintering Densification of a Nickel-Based Superalloy

    Science.gov (United States)

    Levasseur, David; Brochu, Mathieu

    2016-05-01

    Pressureless sintering of Inconel 718 has important technological applications for the densification of metal injection molding or additive manufacturing of parts with powder/binder systems. The effect of heating rates ranging from 15 to 200 K/minute on the sintering behavior of fine (-325 mesh) Inconel 718 powders was studied using the master sintering curve (MSC) concept. A pressureless pulsed electric current sintering setup was used to heat samples. The temperature at the onset of sintering increased as the heating rate increased. The formation of a supersolidus liquid fraction was shifted toward higher temperatures for increased heating rates. The apparent activation energy of sintering was obtained by least squares fitting of the sintering data to the MSC and was in good agreement with the lattice diffusion activation energy of the alloying elements present in Inconel 718. The MSC followed different kinetics for low heating rates (≤50 K/minute) and high heating rates (≥75 K/minute), and these differences were related to liquation kinetics.

  5. Doublet III limiter performance and implications for mechanical design and material selection for future limiters

    Energy Technology Data Exchange (ETDEWEB)

    Sabado, M.M.; Marcus, F.B.; Trester, P.W.; Wesley, J.C.

    1979-10-01

    The plasma limiter system for Doublet III is described. Initially, high-Z materials, Ta-10W for the primary limiter and Mo for the backup limiters, were selected as the most attractive metallic candidates from the standpoint of thermal and structural properties. For the purpose of evaluating the effect of material Z on plasma performance, the nonmagnetic, Ni-base alloy Inconel X-750 was selected for a medium-Z limiter material. Graphite, a low-Z material, will likely be the next limiter material for evaluation. Design and material selection criteria for the different Z ranges are presented. The performance of the high-Z limiters in Doublet III is reviewed for an operation period that included approximately 5000 plasma shots. Changes in surface appearance and metallurgical changes are characterized. Discussion is presented on how and to what extent the high-Z elements affected the performance of the plasma based on theory and measurements in Doublet III. The fabrication processes for the Inconel X-750 limiters are summarized, and, last, observations on early performance of the Inconel limiters are described. (MOW)

  6. Development of a rotor alloy for advanced ultra super critical turbine power generation system

    Energy Technology Data Exchange (ETDEWEB)

    Miyashita, Shigekazu; Yamada, Masayuki; Suga, Takeo; Imai, Kiyoshi; Nemoto, Kuniyoshi; Yoshioka, Youmei [Toshiba Corporation, Yokohama (Japan)

    2008-07-01

    A Ni-based superalloy ''TOS1X'', for the rotor material of the 700 class advanced ultra super critical (A-USC) turbine power generation system was developed. TOS1X is an alloy that is improved in the creep rupture strength of Inconel trademark 617 maintaining both forgeability and weldability. The 7 t weight model rotor made of TOS1X was manufactured by double melt process, vacuum induction melting and electro slag remelting, and forging. During forging process, forging cracks and any other abnormalities were not detected on the ingots. The metallurgical and the mechanical properties in this rotor were investigated. Macro and micro structure observation, and some mechanical tests were conducted. According to the metallurgical structure investigation, there was no remarkable segregation in whole area and the forging effect was reached in the center part of the rotor ingot. The results of tensile test and creep rupture test proved that proof stress and tensile stress of the TOS1X are higher than those of Inconel trademark 617 and creep rupture strength of TOS1X is much superior than that of Inconel trademark 617. (orig.)

  7. Characteristics comparison of weld metal zones welded to cast and forged steels for piston crown material

    Science.gov (United States)

    Moon, Kyung-Man; Kim, Yun-Hae; Lee, Myeong-Hoon; Baek, Tae-Sil

    2015-03-01

    An optimum repair welding for the piston crown which is one of the engine parts exposed to the combustion chamber is considered to be very important to prolong the engine lifetime from an economical point of view. In this study, two types of filler metals such as 1.25Cr-0.5Mo, 0.5Mo were welded with SMAW method and the other two types of filler metals such as Inconel 625 and 718 were welded with GTAW method, respectively, and the used base metals were the cast and forged steels of the piston crown material. The weld metal zones welded with Inconel 625 and 718 filler metals exhibited higher corrosion resistance compared to 1.25Cr-0.5Mo and 0.5Mo filler metals. In particular, the weld metal zone welded with Inconel 718 and 0.5Mo, filler metals indicated the best and worst corrosion resistance, respectively. Consequently, it is suggested that the corrosion resistance of the weld metal zone surely depends on the chemical components of each filler metal and welding method irrespective of the types of piston crown material.

  8. Oxidation of high-temperature alloys J(superalloys) at elevated temperatures in air.II

    Energy Technology Data Exchange (ETDEWEB)

    Hussain, N.; Shahid, K.A.; Rahman, S. [Pakistan Institute of Nuclear Science and Technology, Islamabad (Pakistan)] [and others

    1995-04-01

    In continuation of previous work, the oxidation behavior of three more alloys, namely UHBA 25L, Sanicro 28, and Inconel 690, was studied at high temperatures (600 to 1200{degrees}C). The oxidation kinetics of UHBA 25L and Sanicro 28 followed the parabolic-rate law at 800 and 1000{degrees}C. At 600{degrees}C oxidation rates were very low, while at 1200{degrees}C the parabolic-rate law was initially observed, followed by {open_quotes}breakaway.{close_quotes} Both alloys suffered extensive spalling at all temperatures, despite their high Cr contents of about 25% and 27%, respectively. This is attributed to significant amounts of Mn present. Sanicro 28, with higher Cr, suffered an early breakaway at 100{degrees}C because of the presence of Mo, which forms a low-melting oxide. Inconel 690 showed mixed behavior at 600 and 800{degrees}C, parabolic at 1000{degrees}C and cubic at 1200{degrees}C. Inconel 690 and Incoloy 800H have the best overall performance for the range of temperature and exposure time under study. This may be ascribed to the absence of Mo, the presence of small amounts of Ti and Al, and relatively small amount of Mn in these alloys.

  9. Study of metal corrosion using ac impedance techniques in the STS launch environment

    Science.gov (United States)

    Calle, Luz M.

    1989-01-01

    AC impedance measurements were performed to investigate the corrosion resistance of 19 alloys under conditions similar to the STS launch environment. The alloys were: Zirconium 702, Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, Inconel 600, 7Mo + N, Ferralium 255, Inco Alloy G-3, 20Cb-3, SS 904L, Inconel 825, SS 304LN, SS 316L, SS 317L, ES 2205, SS 304L, Hastelloy B-2, and Monel 400. AC impedance data were gathered for each alloy after one hour immersion time in each of the following three electrolyte solutions: 3.55 percent NaCl, 3.55 percent NaCl-0.1N HCl, and 3.55 percent NaCl-1.0N HCl. The data were analyzed qualitatively using the Nyquist plot and quantitatively using the Bode plot. Polarization resistance, Rp, values were obtained using the Bode plot. Zirconium 702 was the most corrosion resistant alloy in the three electrolytes. The ordering of the other alloys according the their resistance to corrosion varied as the concentration of hydrochloric acid in the electrolyte increased. The corrosion resistance of Zirconium 702 and Ferralium 255 increased as the concentration of hydrochloric acid in the electrolyte increased. The corrosion resistance of the other 17 alloys decreased as the concentration of the hyrdochloric acid in the electrolyte increased.

  10. Studies of impurity behavior in TFTR

    Energy Technology Data Exchange (ETDEWEB)

    Hill, K.W.; Bitter, M.; Bretz, N.L.; Diesso, M.; Efthimion, P.C.; Von Goeler, S.; Kiraly, J.; Ramsey, A.T.; Sauthoff, N.R.; Schivell, J.

    1986-03-01

    Central medium- and low-Z impurity concentrations and Z/sub eff/ have been measured by x-ray spectrometry in Tokamak Fusion Test Reactor discharges during three periods of operation. These were the (1) start-up period, (2) ohmic heating, and (3) ohmic heating portion of the two neutral beam periods, distinguished mainly by different vacuum vessel internal hardware and increasing plasma current and toroidal field capability. Plasma parameters spanned minor radius a = 0.41 - 0.83 m, major radius R = 2.1 - 3.1 m, current I/sub p = 0.25 - 2.0 MA, line-averaged electron density n-bar/sub e/ = 0.9 - 4.0 x 10/sup 19/ m/sup -3/, and toroidal magnetic field B/sub T/ = 1.8 - 4.0 T. The metal impurities came mostly from the limiter. At low densities titanium or nickel approached 1% of n/sub e/ during operation on a TiC-coated graphite or Inconel limiter, respectively. Lower levels of Cr, Fe, and Ni (less than or equal to0.1%) were observed with a graphite limiter at similarly low densities; these elements were removed mainly from stainless steel or Inconel hardware within the vacuum vessel during pulse discharge cleaning or plasma operation on an Inconel limiter and then deposited on the graphite limiter. Hardware closest to the graphite limiter contributed most to the deposits.

  11. Studies of impurity behavior in TFTR

    International Nuclear Information System (INIS)

    Central medium- and low-Z impurity concentrations and Z/sub eff/ have been measured by x-ray spectrometry in Tokamak Fusion Test Reactor discharges during three periods of operation. These were the (1) start-up period, (2) ohmic heating, and (3) ohmic heating portion of the two neutral beam periods, distinguished mainly by different vacuum vessel internal hardware and increasing plasma current and toroidal field capability. Plasma parameters spanned minor radius a = 0.41 - 0.83 m, major radius R = 2.1 - 3.1 m, current I/sub p = 0.25 - 2.0 MA, line-averaged electron density n-bar/sub e/ = 0.9 - 4.0 x 1019 m-3, and toroidal magnetic field B/sub T/ = 1.8 - 4.0 T. The metal impurities came mostly from the limiter. At low densities titanium or nickel approached 1% of n/sub e/ during operation on a TiC-coated graphite or Inconel limiter, respectively. Lower levels of Cr, Fe, and Ni (less than or equal to0.1%) were observed with a graphite limiter at similarly low densities; these elements were removed mainly from stainless steel or Inconel hardware within the vacuum vessel during pulse discharge cleaning or plasma operation on an Inconel limiter and then deposited on the graphite limiter. Hardware closest to the graphite limiter contributed most to the deposits

  12. Investigation of the isothermal precipitation behaviour of nickel-base alloys using electrochemical phase extraction

    International Nuclear Information System (INIS)

    Electrochemical phase extraction methods have been developed empirically for the selective separation of the precipitates in metallic materials. A detailed description of the process has been undertaken to allow optimization for various nickel-base alloys. For this part of the investigation, 16 model alloys were prepared as test electrodes and the electrolyte composition was varied over a wide range. The results enabled a series of effects to be explained on the basis of electrochemical data. The large number of test parameters limited the scope of the preliminary experiments and the range of model alloys used. In the nickel-base alloys, titanium carbo-nitride and primary M6C precipitates were identified. During isothermal ageing, M23C6 (except in Alloy KSN), Ni3Al (in INCONEL 617), Laves phases (in Hastelloy X and INCONEL 617), M12C (in HASTELLOY X and INCONEL 617) and α-tungsten (in the tungsten-containing alloys) were precipitated. The precipitation behaviour changed in the alloys investigated from intracrystalline to intercrystalline with increasing ageing temperature. The intracrystalline secondary precipitations affect the microhardness, structure and the solid-solution lattice. (orig.)

  13. Hydrogen Induced Stress Cracking of Materials Under Cathodic Protection

    Science.gov (United States)

    LaCoursiere, Marissa P.

    Hydrogen embrittlement of AISI 4340, InconelRTM 718, Alloy 686 and Alloy 59 was studied using slow strain rate tests of both smooth and notched cylindrical specimens. Two heat treatments of the AISI 4340 material were used as a standard for two levels of yield strength: 1479 MPa, and 1140 MPa. A subset of the 1140 MPa AISI 4340 material also underwent plasma nitriding. The InconelRTM 718 material was hardened following AMS 5663M to obtain a yield strength of 1091 MPa. The Alloy 686 material was obtained in the Grade 3 condition with a minimum yield strength of 1034 MPa. The Alloy 59 material was obtained with a cold worked condition similar to the Alloy 686 and with a minimum yield strength of 1034 MPa. Ninety-nine specimens were tested, including smooth cylindrical tensile test specimens and smooth and notched cylindrical slow strain rate tensile tests specimens. Testing included specimens that had been precharged with hydrogen in 3.5% NaCl at 50°C for 2 weeks (AISI 4340), 4 weeks (InconelRTM 718, Alloy 686, Alloy 59) and 16 weeks (InconelRTM 718, Alloy 686, Alloy 59) using a potentiostat to deliver a cathodic potential of -1100 mV vs. SCE. The strain rate over the gauge section for the smooth specimens and in the notch root for the notched specimens was 1 x 10-6 /s. It was found that the AISI 4340 was highly embrittled in simulated ocean water when compared to the nickel based superalloys. The higher strength AISI 4340 showed much more embrittlement, as expected. Testing of the AISI 4340 at both 20°C and 4°C showed that the temperature had no effect on the hydrogen embrittlement response. The InconelRTM 718 was highly embrittled when precharged, although it only showed low levels of embrittlement when unprecharged. Both the Alloy 686 and Alloy 59 showed minimal embrittlement in all conditions. Therefore, for the materials examined, the use of Alloy 686 and Alloy 59 for components in salt water environments when under a cathodic potential of -1100 mV vs. SCE is

  14. An Evaluation on the Residual Stresses Induced by EFR Welding of CEDM Nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sang Ho; Park, Gi Yeol; Kim, Tae Ryong [KEPCO International Nuclear Graduate School, Ulsan (Korea, Republic of)

    2015-10-15

    In this paper, carried out the welding analysis to use the SYSWELD as welding interpretation code based on the reactor upper head nozzle. In this paper, evaluated the residual stress in CEDM nozzle by EFR through the SYSWELD which is the welding interpretation code. The conclusion are same as below. 1) When comparing with Hoop Stress and Axial Stress by J-Groove and EFR, after welding residual stress by EFR is lower than after J-Groove. 2) After EFR, it was confirmed that the tensile stress is reduced after increasing over the point3. The PWSCC of Dissimilar Metal Zone of reactor can degrade the integrity of the main device in nuclear power plant, and according to the power plant stopped for inspection, it can cause an enormous amount of lost sales when the crack is occurred. Various methods have been developed to reduce residual stress to prevent the PWSCC like Weld Overlay (WOL), Mechanical Stress Improvement Process (Msp), Laser Peening, Inlay Weld, etc. Among them, Wol is the most commonly used welding method in nuclear power plant. When performing a Wol, structure rigidity will be increase, and residual stress of welding zone will be changed into compressive stress from the tensile stress. This has the advantage that improved resistance to PWSCC. The most commonly used material in nuclear power plant is Inconel 600. Inconel 600 consist of a Ni-Cr-Fe and it has 14-17% of Cr content, 10% of Fe content and susceptible to PWSCC. The more Cr content is more stronger against PWSCC. Inconel 690 which has 2 times more Cr content than Inconel 600 has very strong resistance to PWSCC than Inconel 600. Embedded Flaw Repair (EFR) has been developed in Westinghouse by 1994. The welding metal with high corrosion resistance is embedded on the surface of component, and could protect cracking part from the PWSCC. It is permanent repair method that isolates the flaw from the environment, eliminating further crack propagation due to PWSCC. EFR method is that at least three layers

  15. 合金元素对Ni-Cr-Co型镍基合金平衡析出相及性能影响规律研究

    Institute of Scientific and Technical Information of China (English)

    李明扬; 章清泉; 傅祖明; 魏然; 吴会云; 曹宇

    2015-01-01

    以Ni-Cr-Co型Inconel 740H镍基高温合金为研究对象,通过软件计算,分别分析了Nb、Al、Ti元素对该合金的平衡析出相影响规律.其中,Ti、Al、Nb元素含量应分别控制在~1.50%、1.50%~2.00%、~1.50%.如果在Inconel740H合金中添加Mo元素,应控制其含量在1.0%~2.0%.如果添加W元素,应控制其含量在1.0%左右.按照各元素及含量对合金的影响规律,设计出了Ni-Cr-Co-Mo型(1#)、Ni-Cr-Co-W型(2#)和Ni-Cr-Co-Mo-W型(3#)三种新型合金,同时与原Inconel 740H合金在室温和高温力学性能以及高温持久性能方面进行对比.在原合金基础上分别单独添加1.50% Mo元素和1.0%W元素,其强化效果差异很小,而当同时添加1.50% Mo元素和1.0%W元素时,合金室温和高温强度以及高温持久性能均有较大提高.

  16. Corrosion studies in fuel element reprocessing environments containing nitric acid

    International Nuclear Information System (INIS)

    Nitric acid is universally used in aqueous fuel element reprocessing plants; however, in the processing scheme being developed by the Consolidated Fuel Reprocessing Program, some of the equipment will be exposed to nitric acid under conditions not previously encountered in fuel element reprocessing plants. A previous report presented corrosion data obtained in hyperazeotropic nitric acid and in concentrated magnesium nitrate solutions used in its preparation. The results presented in this report are concerned with the following: (1) corrosion of titanium in nitric acid; (2) corrosion of nickel-base alloys in a nitric acid-hydrofluoric acid solution; (3) the formation of Cr(VI), which enhances corrosion, in nitric acid solutions; and (4) corrosion of mechanical pipe connectors in nitric acid. The results show that the corrosion rate of titanium increased with the refreshment rate of boiling nitric acid, but the effect diminished rapidly as the temperature decreased. The addition of iodic acid inhibited attack. Also, up to 200 ppM of fluoride in 70% HNO3 had no major effect on the corrosion of either titanium or tantalum. In boiling 8 M HNO3-0.05 M HF, Inconel 671 was more resistant than Inconel 690, but both alloys experienced end-grain attack. In the case of Inconel 671, heat treatment was very important; annealed and quenched material was much more resistant than furnace-cooled material.The rate of oxidation of Cr(III) to Cr(VI) increased significantly as the nitric acid concentration increased, and certain forms of ruthenium in the solution seemed to accelerate the rate of formation. Mechanical connectors of T-304L stainless steel experienced end-grain attack on the exposed pipe ends, and seal rings of both stainless steel and a titanium alloy (6% Al-4% V) underwent heavy attack in boiling 8 M HNO3

  17. Numerical simulation of laser shock in the presence of the initial state due to welding

    International Nuclear Information System (INIS)

    Surface treatments as laser shock peening offer the possibility to reduce tensile stresses or to generate compressive stresses in order to prevent crack initiation or reduce crack growth rate in particular in the areas where tension weld residual stresses are present. Laser shock peening may be applied on different metallic components to prevent stress corrosion cracking of Inconel 600 and high cycle thermal fatigue of austenitic stainless steels. The main aim of the PhD thesis is to develop the numerical simulation of laser peening. In the first section, axisymmetrical and 3D numerical models for one or several pulses have been developed in Code Aster and Europlexus softwares. These models were validated by experimental tests carried out in PIMM-ENSAM laboratory. Parameters identification of Johnson-Cook constitutive law was carried out for Inconel 600 at high strain rates. Moreover a new test was proposed which allowed proving the isotropic behavior of Inconel 600 at high strain rates. A modification of the Johnson-Cook constitutive law was also proposed, to take into account in a new way the sensitivity of the law to high strain rates. The second section of the thesis concerns a study on the effect of an initial state of welding on residual stresses after application of laser peening. We could conclude that this initial state has no strong influence on final residual stresses. Finally, a qualitative study on the effect of strain hardening induced by laser peening on fatigue life of stainless steels was undertaken, which shows the advantage of laser peening on shot peening due to smaller strain hardening created by laser peening. (author)

  18. FINAL REPORT TESTING OF IRON PHOSPHATE LAW GLASS (VSL-11R2340-1) 04/25/2011 REV 0 06/10/2011

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; GAN H ET AL; JOSEPH I; BEUCHELE AC; FENG Z; WANG C; VIRAGHC; PEGG IL

    2011-08-31

    About 50 million gallons of high-level mixed waste is currently stored in underground tanks at The United States Department of Energy's (DOE's) Hanford site in the State of Washington. The Hanford Tank Waste Treatment and Immobilization Plant (WTP) will provide DOE's Office of River Protection (ORP) with a means of treating this waste by vitrification for subsequent disposal. The tank waste will be separated into low- and high-activity waste fractions, which will then be vitrified respectively into Immobilized Low Activity Waste (ILAW) and Immobilized High Level Waste (IHLW) products. The ILAW product will be disposed in an engineered facility on the Hanford site while the IHLW product will likely be directed to a national deep geological disposal facility for high-level nuclear waste. The ILA W and IHLW products must meet a variety of requirements with respect to protection of the environment before they can be accepted for disposal. The objectives of the work reported herein were to assess the corrosion of Inconel 690 and 693 in the FeP glass developed by MS&T and to measure key high temperature properties of the LAW iron phosphate glass. Specific objectives of these tests were the following: (1) Determination of the extent of corrosion of Inconel 690 and 693 in LAW FeP glass at 1050, 1l00, and 1150 C; (2) Determination of the extent of corrosion of Inconel 690 and 693 in LAW FeP glass in the presence of an electric field; (3) Measurement of the high temperature specific heat of the LAW FeP glass; (4) Measurement of the high temperature density of the LAW FeP glass; (5) Measurement of the high temperature thermal diffusivity of the LAW FeP glass; and (6) Calculation of the high temperature thermal conductivity of the LAW FeP glass from the above three measured properties.

  19. An overview of bolt failures in nuclear systems

    International Nuclear Information System (INIS)

    The S.M. Stoller Corporation (SMSC) conducted a survey a material failures in nuclear plant systems using two data bases, i.e., Operating Plant Experience Code and Nuclear Power Experience. Information from the data bases was used to classify material failures as a function of time, type of plant, and type of component. Bolting failures represented 2 percent of all pressurized water reactor (PWR) material failures and 1 percent of all boiling water reactor (BWR) material failures. The majority of the PWR bolt failures have been due to stress corrosion of Inconel X-750 control rod guide tube support pins in Westinghouse reactors and A-286 reactor core thermal shield and core barrel support bolts in B ampersand W reactors. An improved mechanical design and aging treatment are expected to improve the stress corrosion resistance of Inconel X-750 pins. The replacement A-286 bolts employ peening in the head to shank area, rounded thread radii, machining versus hot forging of the head, a locking device to prevent loose parts, and reduced stresses as product improvements. A portion of reactor external PWR bolt failures were due to inadvertent boric acid corrosion of carbon, low alloy, and martensitic steels. Other causes of outside reactor PWR bolting failures were excessive stress, chloride-induced stress corrosion, oxidation, and fatigue of various materials in a variety of applications. BWR bolt failures have been relatively few and apparently not generic. Stress corrosion failures of Inconel X-750 fuel channel fasteners are reported judged to be caused by excess stress, nonoptimal heat treatment, and nonoptimal material selection. No failures have been reported in BWR alloy X-750 channel fastener bolts loaded to approximately 50-percent yield. 3 figs., 6 tabs

  20. Through bulkhead initiator studies

    Energy Technology Data Exchange (ETDEWEB)

    Begeal, D.R. [Sandia National Labs., Albuquerque, NM (United States). Explosive Subsystems and Materials Dept.

    1997-03-01

    This report describes recent work done to demonstrate feasibility of a fail-safe Through Bulkhead Initiator with minimum dimensions and suitable for use in cyclical thermal environments. Much of the ground work for a fail-safe TBI was previously done by A.C. Schwartz. This study is an expansion of Schwartz`s work to evaluate devices with bulkheads of 304 stainless steel and Inconel 718; explosive donors of PETN, BNCP, and a 0.005 inch thick steel flying plate donor traveling at 2.6 mm/{micro}s; and explosive acceptors of PETN and BNCP. Bulkhead thickness were evaluated in the range of 0.040 to 0.180 inch. The explosive acceptors initiated a small HMX pellet to drive a 0.005 inch thick steel flying plate, and VISAR histories of the HMX-driven flying plates were the measure of acceptable performance. A companion set of samples used a PMMA acceptor to measure the particle velocities at the bulkhead/PMMA interface with VISAR. These data were used to compute the input pressure to the acceptor explosives in an attempt to measure initiation threshold. Unfortunately, the range of bulkhead thicknesses tested did not give any failures, thus the threshold was not determined. It was found that either explosive or the flying plate would perform as a TBI in the bulkhead thickness range tested. The optimum TBI is about 0.060 inches thick, and steel bulkheads seem to be more structurally sound than those made of Inconel. That is, cross section views of the Inconel bulkheads showed it to be more prone to stress cracking than was the 304 stainless steel. Both PETN and BNCP showed good performance when tested at {minus}65 F following thermal cycling of {minus}65 F to +165 F. Analysis of the TBI function times showed that BNCP acceptor explosives were undergoing the classical deflagration to detonation process. The PETN acceptors were undergoing prompt detonation.

  1. Influence of high-temperature exposure on the microstructure and mechanical properties of dissimilar metal welds between modified 9Cr-1Mo steel and alloy 800

    Science.gov (United States)

    Sireesha, M.; Albert, Shaju K.; Sundaresan, S.

    2005-06-01

    Transition joints between ferritic steel and austenitic stainless steel are commonly encountered in high-temperature components of power plants. Service failures in these are known to occur as a result, mainly, of thermal stresses due to expansion coefficient differentials. In order to mitigate the problem, a trimetallic configuration involving an intermediate piece of a material such as Alloy 800 between the ferritic and austenitic steels has been suggested. In our work, modified 9Cr-1Mo steel and 316LN stainless steel are used as the ferritic and austenitic components and the thermal behavior of the joints between modified 9Cr-1Mo steel and Alloy 800 is described in this article. The joints, made using the nickel-base filler material INCONEL 82/182 (INCONEL 82 for the root pass by gas-tungsten arc welding and INCONEL 182 for the filler passes by shielded-metal arc welding), were aged at 625 °C for periods up to 5000 hours. The microstructural changes occurring in the weld metal as well as at the interfaces with the two parent materials are characterized in detail. Results of across-the-weld hardness surveys and cross-weld tension tests and weld metal Charpy impact tests are correlated with the structural changes observed. Principally, the results show that (1) the tendency for carbon to diffuse from the ferritic steel into the weld metal is much less pronounced than when 2.25Cr-1Mo steel is used as the ferritic part; and (2) intermetallic precipitation occurs in the weld metal for aging durations longer than 2000 hours, but the weld metal toughness still remains adequate in terms of the relevant specification.

  2. In situ corrosion testing of various nickel alloys at Måbjerg waste incineration plant

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Hansson, A. N.; Jensen, S. A.;

    2013-01-01

    overlay material currently being used to give improved corrosion resistance. In order to assess the use of alternative nickel alloys, test panels have been manufactured and inserted into Måbjerg waste incineration plant. Inconel 625 as a 50% weld overlay, two layered weld overlay and as a spiral weld...... overlay was exposed. Other nickel materials exposed were weld overlay Alloy 686, Alloy 50 and Sumitomo Super 625 coextruded tube. Exposure has been undertaken from 2003 to 2009 in the first pass and 2005–2009 in the second pass, and sections have been removed and investigated during this period...

  3. Fatigue propagation through welded joints of pressure vessels

    International Nuclear Information System (INIS)

    An assessment was made of the behaviour under cyclic load (crack propagation rate and low cycle fatigue) of the metal deposited and of the area affected by the heat of the welded joints assembling the components of the primary circuit. In order to be sure that the results are as representative as possible, the tests were made on metal from joints carried out with the same parameters as actual joints. The studies described here concerned the deposited metal of the welded joints of vessels and the deposited metal in Ni-Cr-Fe alloy of INCONEL 600 type joining the plates at the bottom of steam generators

  4. Bolting applications

    Energy Technology Data Exchange (ETDEWEB)

    Czajkowski, C J

    1984-05-01

    An investigation of bolting practices specific to the nuclear industry was performed. The report covered a large spectrum of topics e.g. bolts embedded in concrete, specifications, inspection of bolting, both at receipt and inservice. Plots of preload versus yield strength for different bolting materials in different environments are presented as well as information relative to the stress corrosion cracking resistance of the more recent reactor internals bolting materials A286 and Inconel X-750. Part of the report contains input by Standard Pressed Steel Inc. (a bolting consultant) relative to bolting standards, cottering methods and potential areas for bolting improvement.

  5. Corrosion behaviour of construction materials for high temperature water electrolysers

    DEFF Research Database (Denmark)

    Nikiforov, Aleksey

    2010-01-01

    Different types of corrosion resistant stainless steels, Ni-based alloys as well as titanium and tantalum were evaluated as a possible metallic bipolar plate and construction material with respect to corrosion resistance under simulated conditions corresponding to the conditions in high temperature...... and energy-dispersive X-ray spectroscopy. Results show that stainless steels are the most inclined to corrosion under high anodic polarization. Among alloys, Ni-based showed the highest corrosion resistance under conditions, simulating HTPEMWE. In particular, Inconel625 is the most promising alloy...

  6. SCDAP/RELAP5/MOD2 code manual

    International Nuclear Information System (INIS)

    This report describes the materials properties correlations and computer subcodes (MATPRO) developed for use with various light water reactor (LWR) accident analysis computer programs. Formulation of the materials properties are generally semiempirical in nature. The materials properties subcodes contained in this document are for uranium, uranium dioxide, mixed uranium-plutonium dioxide fuel, zircaloy cladding, zirconium dioxide, stainless steel, stainless steel oxide, silver-indium-cadmium alloy, boron carbide, Inconel 718, zirconium-uranium-oxygen melts, and fill gas mixtures. 452 refs., 230 figs., 139 tabs

  7. Subcooled boiling critical heat flux of water flowing upward in a tube for lower flow and pressure up to 20 MPa

    International Nuclear Information System (INIS)

    An experiment of critical heat flux was conducted in an inconel tube of inner diameter of 7.98 mm and heating length of 0.8 m with water flowing upward, covering the ranges of pressure of 1.96 - 20.4 MPa, mass flux of 476 - 1653 kg/m2s, inlet subcooling of 49 - 346 K and exit subcooling of 1 - 158 K. Based on the experimental result, an empiric correlation was formulated and the parametric trends were studied systematically. A physical model was proposed with assumption of critical thickness of bubbly layer. (author)

  8. 3D Finite Volume Modeling of ENDE Using Electromagnetic T-Formulation

    Directory of Open Access Journals (Sweden)

    Yue Li

    2012-01-01

    Full Text Available An improved method which can analyze the eddy current density in conductor materials using finite volume method is proposed on the basis of Maxwell equations and T-formulation. The algorithm is applied to solve 3D electromagnetic nondestructive evaluation (E’NDE benchmark problems. The computing code is applied to study an Inconel 600 work piece with holes or cracks. The impedance change due to the presence of the crack is evaluated and compared with the experimental data of benchmark problems No. 1 and No. 2. The results show a good agreement between both calculated and measured data.

  9. Chemical compatibility of cartridge materials

    Science.gov (United States)

    Ambrose, Bryan; Wilcox, R. C.; Zee, R. H.

    1992-01-01

    The objectives were to determine the chemical compatibility of titanium-zirconium-molybdenum (TZM) with GaAs and CdZnTe, and Inconel with HgCdTe and HgZnTe. At the present time, no other studies regarding the compatibility of these crystal components and their respective cartridge materials have been performed. This study was to identify any possible problems between these materials to insure proper containment of possibly hazardous fumes during crystal growth experiments. In this study, the reaction zone between the materials was studied and the amount of degradation to the system was measured. Detailed results are presented.

  10. Corrosion behavior of construction materials for intermediate temperature steam electrolysers

    DEFF Research Database (Denmark)

    Nikiforov, Aleksey; Petrushina, Irina; Jensen, Jens Oluf;

    2013-01-01

    Different corrosion resistant stainless steels, nickel-based alloys, pure nickel, Ta-coated stainless steel (AISI 316L), niobium, platinum and gold rods were evaluated as possible materials for use in the intermediate temperature (200-400 °C) acidic water electrolysers. The corrosion resistance...... resistance and the anodic and cathodic limits were for the first time found for the electrolyte. Nickel, niobium, Inconel®625, Hastelloy®C-276 and Ta-coated stainless steel (AISI 316L) demonstrated high corrosion stability and can be recommended as construction materials for bipolar plates. © (2013) Trans...

  11. Weldability of thermally grain-refined Fe-12Ni-0.25Ti for cryogenic structural applications

    International Nuclear Information System (INIS)

    The weldability of a research alloy designed for structural use in liquid helium temperature, cryogenic environments was investigated. Plates of iron-12 weight percent nickel-0.25 weight percent titanium were grain refined by the four-step, grain refining thermal treatment developed for this alloy and welded with Inconel Number 92 weld wire using the Gas Metal Arc (GMA) welding process with argon-15% helium gas shielding. Both a single pass and a double-sided, 2 pass electron beam (EB) weld were also made without filler metal addition. Weldments were radiographed and sectioned and the charpy V-notch specimens removed were tested at liquid nitrogen and helium temperatures

  12. Investigations on crack growth in heat exchanging components with working temperatures above 800degC - a contribution to a HTR safety concept (SR 343)

    International Nuclear Information System (INIS)

    Experiments on the transferability of fracture mechanics data to thick walled tubes have been performed with the materials X10NiCrAlTi 32 20 (Alloy 800 H) and NiCr 22 Co 12 Mo (Inconel 617). The fatigue crack growth is well described by the linear elastic concept up to the highest testing temperatures (900degC). For the description of the creep crack propagation in tubes the parameter 'energy rate integral' seems to be suitable. (orig./HP)

  13. General features of direct-cycle, supercritical-pressure, light-water-cooled reactors

    International Nuclear Information System (INIS)

    The concept of direct-cycle, supercritical-pressure, light-water-cooled reactors is developed. Breeding is possible in the tight lattice core. The power output can be maximized in the fast converter reactor. The gross thermal efficiency of the high temperature reactor adopting Inconel as fuel cladding is expected to be 44.8%. The plant system is similar to the supercritical-fossil-fired power plant which adopts once-through type coolant circulation system. The volume and height of the containment are approximately half of the BWR. The basic safety principles follows those of LWRs. The reactor will solve the economic problems of LWR and LMFBR

  14. Chop-leach fuel bundle residues densification by melting

    Energy Technology Data Exchange (ETDEWEB)

    Nelson, R.G.; Griggs, B.

    1976-11-01

    Two melting processes were investigated for the densification of fuel bundle residues: Industoslag melting and graphite crucible melting. The Industoslag process, with prior decontamination and sorting, can produce ingots of Zircaloy, stainless steel and Inconel of a quality suitable for refabrication and reuse. The process can also melt oxidized mixtures of fuel bundle residues for direct storage. Eutectic mixtures of these materials can be melted in graphite at temperatures of 1300/sup 0/C. Hydrogen absorption experiments with the zirconium-rich alloys show the alloys to be potential tritium reservoirs. 13 figures.

  15. SCDAP/RELAP5/MOD2 code manual

    Energy Technology Data Exchange (ETDEWEB)

    Hohorst, J.K. (ed.) (EG and G Idaho, Inc., Idaho Falls, ID (USA))

    1990-02-01

    This report describes the materials properties correlations and computer subcodes (MATPRO) developed for use with various light water reactor (LWR) accident analysis computer programs. Formulation of the materials properties are generally semiempirical in nature. The materials properties subcodes contained in this document are for uranium, uranium dioxide, mixed uranium-plutonium dioxide fuel, zircaloy cladding, zirconium dioxide, stainless steel, stainless steel oxide, silver-indium-cadmium alloy, boron carbide, Inconel 718, zirconium-uranium-oxygen melts, and fill gas mixtures. 452 refs., 230 figs., 139 tabs.

  16. Investigations of the microstructural stability of wrought Ni-(Fe)-based syperalloys for steam turbine rotor application beyond 700 C; Untersuchungen der Strukturstabilitaet von Ni-(Fe)-Basislegierungen fuer Rotorwellen in Dampfturbinen mit Arbeitstemperaturen ueber 700 C

    Energy Technology Data Exchange (ETDEWEB)

    Seliga, T.

    2005-07-01

    There is a continuous trend to improve the efficiency of modern power plants with steam turbine require operating steam temperature from 700 to 720 C. For substantial parts like turbine rotors and discs this means increased requirements on the high temperature resistance, which can not longer be fulfilled by the presently used steel. As new materials for the components, which are thermo-mechanically loaded, only Ni-based superalloys are suitable for their fabrication, structure stability and thermo-mechanical characteristics. With view on creep and creep crack growth resistance as suitable candidates in the context a DFG research project wrought Ni-based superalloy Waspaloy and Ni-Fe-based alloy Inconel 706 were selected, which exhibited different hardening mechanisms. Waspaloy is a {gamma}'-hardened material with small portion of carbides on the grain boundaries. Inconel 706 is a particle hardened alloy with a very complex microstructure, it consists of {gamma}', {gamma}{sup ''}-particle, {eta}-phase und carbides. Concerning to their castability, forgeability, creep and creep crack growth and microstructural stability these candidate materials have been investigated and modelled. The knowledge about their long time stability of the microstructure, castability, forgeability and mechanical properties leads to the two new modification (Waspaloy{yields}DT750 and Inconel 706{yields}DT706). The modification of the Waspaloy to DT 750 served better castability (elimination of the Freckle formation). An improvement of the long-term stability of the microstructure was not necessary, by a changed heat treatment was reached a homogeneous, monomodale {gamma}'-particle distribution. The modification of Inconel 706 to DT 706 served to stabilize the {gamma}'-phase and to reduce of the {gamma}{sup ''} phase without suppressing the cellular {eta}-phase colonies on the grain boundaries. This work presents the test results for the structural

  17. Ni-Cr-Fe系高温合金的渗氮工艺研究%Investigation on Nitriding Process for Ni-Cr-Fe High Temperature Alloy

    Institute of Scientific and Technical Information of China (English)

    杨若凡

    2006-01-01

    Inconel 718、GH4145、R26三种不同成分的高温合金进行了渗氮处理,采用金相法和硬度梯度法研究了不同化学成分和不同工艺对气体渗氮层深度的影响.结果表明,随着合金中镍含量的增加,渗氮层深度减小,减少幅度达到50%~100%.

  18. High-Temperature Low-Cycle Fatigue Properties of GH4169 Ni-based Superalloy%GH4169镍基高温合金的高温低周疲劳性能

    Institute of Scientific and Technical Information of China (English)

    姚亮亮; 张显程; 刘峰; 涂善东; 马聪

    2016-01-01

    对国产GH4169镍基高温合金进行了总应变控制的高温低周疲劳试验,研究了其疲劳性能,分析了断口形貌.结果表明:试验合金具有较好的高温低周疲劳性能,与进口Inconel 718镍基合金的相近,但在较低的总应变范围下比Inconel 718合金的疲劳寿命要低;该合金在不同总应变范围下都表现出明显的循环软化行为;合金试样的疲劳断口呈多裂纹源性,疲劳源数量随总应变范围的降低和疲劳寿命的延长而减少;疲劳裂纹都萌生于表面,穿晶扩展到一定径向深度时,会出现沿晶扩展特征.%The total strain controlled high-temperature low-cycle fatigue experiments were conducted on the domestic GH4169 Ni-based superalloy.The fatigue properties of the alloy were studied and the fracture morphology was analyzed.The results show that the tested alloy had a superior low-cycle fatigue performance at elevated temperature,which was similar to that of imported Inconel 718 Ni-based alloy,but lower than the fatigue life of the Inconel 718 alloy at a relatively low total strain range.The cyclic stress softening behavior of the alloy was presented at different total strain ranges.The fatigue fractures of the alloy specimens showed a character of multi-crack sources and the crack source amounts decreased with the decrease of the total strain range and the prolonging of the fatigue life.The fatigue cracks all initiated at the specimen surface,and when propagated in an intergranular mode to a certain radial depth,showed a transgranular propagation characteristic.

  19. Experimental Study on Machining Shape Hole of Ni-based Super-heat-resistant Alloy

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Inconel 718 and Waspaloy, Nickel-based super-heat-resistant alloy, are high-strength, thermal-resistant and corrosion-resistant alloy that are widely used in parts of gas turbines and airplane engines. Due to their extremely tough and thermal-resistant nature, they are well known as materials that are difficult to cut. Shape holes on a disc of an aircraft engine, made of Ni-based super-heat-resistant alloy, are required with good surface integrity and geometric accuracy. This kind of shape hole is produced ...

  20. Fabrication and loading of long-term stress corrosion cracking surveillance specimens for the Dresden 1 decontamination program

    Energy Technology Data Exchange (ETDEWEB)

    Walker, W.L.

    1979-10-01

    Stress-corrosion cracking test specimens were prepared for Dow Nuclear Services for insertion in the Dresden 1 reactor during the chemical decontamination of the primary system, and for subsequent exposure under operating conditions when the station returns to service. The specimens consist of pressurized tubes fabricated from Type-304 and -304L stainless steel, Inconel 600, Incoloy 800, and Zircaloy 2. In addition, constant radius bent-beam specimens of 3/4 hard Type-410 stainless steel were also included. All specimens were stressed to, or slightly above, their respective 0.2% offset yield strengths at the temperatures of interest.

  1. Fabrication and loading of long-term stress corrosion cracking surveillance specimens for the Dresden 1 decontamination program

    International Nuclear Information System (INIS)

    Stress-corrosion cracking test specimens were prepared for Dow Nuclear Services for insertion in the Dresden 1 reactor during the chemical decontamination of the primary system, and for subsequent exposure under operating conditions when the station returns to service. The specimens consist of pressurized tubes fabricated from Type-304 and -304L stainless steel, Inconel 600, Incoloy 800, and Zircaloy 2. In addition, constant radius bent-beam specimens of 3/4 hard Type-410 stainless steel were also included. All specimens were stressed to, or slightly above, their respective 0.2% offset yield strengths at the temperatures of interest

  2. International bulletin on atomic and molecular data for fusion. No. 17

    International Nuclear Information System (INIS)

    This bulletin deals with atomic and molecular data for fusion. A bibliography for the most recent data presented in the document is provided. Work in progress is briefly reported: Electron ionization cross sections for light elements, single electron capture by highly charged ions colliding with hydrogen, inconel 626 surface exfoliation, cavities in nickel induced by helium ion irradiation, electron impact excitation of hydrogenic ions. The bulletin contains a list of references for the publications on controlled fusion and plasma physics for 1980 and 1981

  3. Evaluation of corrosion characteristics of SMART materials (III)

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Y. H.; Park, S. Y.; Baek, J. H.; Choi, B. K.; Park, J. Y.; Lee, M. H.; Kim, J. H.; Bang, J. G

    2006-02-15

    The corrosion characteristics of materials (Low-Sn Zircaloy-4, Zr-1.0Nb, PT-7M, ASTM Gr. 2 Ti, Inconel-690 alloys) for cladding and heat-exchanger tubes of SMART were evaluated in ammonia aqueous solution contained recirculating loop of pH 9.98 at 360 .deg. C 300 .deg. C. And CEDM materials (ball bearing, ball screw, magnetic material) were evaluated in ammonia aqueous solution contained static autoclave of pH 9.98 at 120 .deg. C.

  4. Packing solutions for power plants

    International Nuclear Information System (INIS)

    Asbestos packings are being replaced in more and more countries with alternative products. This paper discusses modern packing solutions for valves and pumps in power plants. Die-moulded packing rings made of expanded graphite foil are described m detail, with recommendations for correct installation. Application examples for spring-loaded valves and cover lid seals are given. As an alternative for repair and service use, a braided expanded graphite packing reinforced with Inconel wire is described. Proposals for sealing various pump applications in power plants are also made. (Author)

  5. Estimating Erosion in Oil and Gas Pipe Line Due to Sand Presence

    OpenAIRE

    Abdulla, Akar

    2011-01-01

    Transporting solid particles in oil and gas flow cause erosion damage to the pipeline and fittings. The aim of this thesis is to study the effect of impact velocity on the erosion damage in 90 degree long elbow by using two different erosion models namely, Oka model and E/CRC model. Those correlation applied at air-borne sand eroding, methane-borne sand eroding, mixed gas-borne sand eroding, and multiphase (gas- oil) borne sand eroding Inconel 625. The commercial computational fluid dynamics ...

  6. Dilapidation of the TBC system during the Burner Rig Test

    Directory of Open Access Journals (Sweden)

    S Sreenivas

    2015-06-01

    Full Text Available Substrate of Inconel 718 was deposited with a bond coat of nickel cobalt chromium aluminium yttriym (NiCoCrAlY. A top coat of thermal barrier coating of 8% Yttria stabilised zirconia (YSZ was sprayed over the bond coat by an air plasma spray (APS technique by employing standard process parameters. Static oxidation test conducted at 1000 0C and for 120 hours (h revealed that main degradation modes of the TBC system were connected with formation of porous NiAl2O4 oxides in the thermally grown oxide area followed by formation of micro-cracks, delamination of ceramic layer and spallation of ceramic topcoat.

  7. Technology of laser repair welding of nickel superalloy inner flaps of jet engine

    OpenAIRE

    A. Klimpel; A. Rzeźnikiewicz

    2011-01-01

    Purpose: of this paper: work out laser welding repair technology of cracked MIG 29 jet engine inner flaps made of cast nickel superalloy ŻS-3DK (ЖС-3ДК, Russian designation).Design/methodology/approach: The study were based on the analysis of laser HPDL powder INCONEL 625 welding of nickel superalloy using wide range of welding parameters to provide highest quality repair welds.Findings: Study of automatic welding technologies GTA, PTA and laser HPDL has shown that just laser welding can prov...

  8. Comparative study of the tritium distribution in metals

    Energy Technology Data Exchange (ETDEWEB)

    Perevezentsev, A.N. [EURATOM/UKAEA Fusion Association, Culham Science Centre, Abingdon OX14 3DB (United Kingdom)], E-mail: alexander.perevezentsev@iter.org; Bell, A.C. [EURATOM/UKAEA Fusion Association, Culham Science Centre, Abingdon OX14 3DB (United Kingdom); Rivkis, L.A.; Filin, V.M.; Gushin, V.V.; Belyakov, M.I.; Bulkin, V.I.; Kravchenko, I.M.; Ionessian, I.A. [All-Russia Institute of Inorganic Materials, 123060, P.O. Box 369, VNIINM, Moscow (Russian Federation); Torikai, Y.; Matsuyama, M.; Watanabe, K. [Hydrogen Isotope Research Center, University of Toyama, Gofuku 3190, Toyama 930-8555 (Japan); Markin, A.I. [State Scientific Center TRINITI, 142190 Moscow Region (Russian Federation)

    2008-01-31

    Coupons of stainless steel, Inconel, beryllium, copper and aluminium bronze were exposed to tritium in hydrogen gas mixtures over a wide range of parameters: temperature up to 770 K, pressure from 1 x 10{sup -4} MPa to 0.05 MPa, tritium concentration from 1 at.% to 98 at.%. The tritium concentration on the surface and distribution through the metals were measured using radiography, radioluminography, {beta}-ray induced X-ray spectroscopy and acid etching methods. The effect of metal processing, such as forging, polishing and heat treatment on the tritium distribution was studied along with parameters relating to the exposure of the metal to tritium.

  9. Multifrequency Eddy current testing of heat exchange tubes with a rotating probe

    International Nuclear Information System (INIS)

    Multi-frequency eddy current analyses have been used in France industrially since 1975. In light of the experienced gained during many steam generator inspections, this technique was applied to the examination of sheet and tube heat exchangers featuring tubes in very different materials such as copper, stainless steel and titanium. The principle of multi-frequency Eddy current inspection is first reviewed, using the example of a condenser with nickel alloy tubes (Inconel, Incoloy). This is followed by the description of a specific application of this technique to a condenser with titanium tubes, analyzed with a rotating local probe

  10. Cavitation erosion and jet impingement erosion mechanism of cold sprayed Ni-Al{sub 2}O{sub 3} coating

    Energy Technology Data Exchange (ETDEWEB)

    Hu, H.X.; Jiang, S.L.; Tao, Y.S.; Xiong, T.Y. [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang, 110016 (China); Zheng, Y.G., E-mail: icpmkaist@yahoo.com [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang, 110016 (China)

    2011-12-15

    Highlights: Black-Right-Pointing-Pointer The cold sprayed Ni-{alpha}-Al{sub 2}O{sub 3} coating has a compact microstructure and high hardness. Black-Right-Pointing-Pointer The coating resistance to CE is not as good as that of the Inconel 600 substrate. Black-Right-Pointing-Pointer The low resistance to CE is due to the low bonds between alumina particles. Black-Right-Pointing-Pointer The coating resistance to JIE is better at oblique but not normal impact angles. - Abstract: A composite coating was deposited on Inconel 600 substrate by cold spray method using pure Ni powder (60 wt.%) blended with {alpha}-Al{sub 2}O{sub 3} (40 wt.%) as feedstock. It is expected to be applied to repair the bellows eroded by the liquid droplet erosion (LDE). Microstructure of the coating was observed using optical microscope (OM) and scanning electron microscopy (SEM). Microhardness of the coating was determined by Vickers hardness tester. Cavitation erosion (CE) experiments were carried out in the distilled water. Jet impingement erosion (JIE) experiments were performed in slurry containing 1 wt.% quartz particle with the flow velocity of 15 m/s at impingement angles of 30 Degree-Sign , 60 Degree-Sign and 90 Degree-Sign , respectively. Cumulative mass loss vs. testing time was used to evaluate the erosion rate of the coating. The erosion mechanism was analyzed by OM, SEM, X-ray diffraction (XRD) and the microhardness measurement. The results show that the composite coating has compact microstructure and relatively high hardness. The resistance to CE of the coating is not as good as that of Inconel 600 substrate due to the weak bonds of the Al{sub 2}O{sub 3} particles. However, the results of the JIE test indicate that the slurry erosion resistance of the coating is better than that of Inconel 600 at the impact angles of 30 Degree-Sign and 60 Degree-Sign , but not at the normal impact angle.

  11. Applying Additive Manufacturing to a New Liquid Oxygen Turbopump Design

    Science.gov (United States)

    O'Neal, Derek

    2016-01-01

    A liquid oxygen turbopump has been designed at Marshall Space Flight Center as part of the in-house, Advanced Manufacturing Demonstrator Engine (AMDE) project. Additive manufacturing, specifically direct metal laser sintering (DMLS) of Inconel 718, is used for 77% of the parts by mass. These parts include the impeller, turbine components, and housings. The near-net shape DMLS parts have been delivered and final machining is underway. Fabrication of the traditionally manufactured hardware is also proceeding. Testing in liquid oxygen is planned for Q2 of FY2017. This topic explores the design of the turbopump along with fabrication and material testing of the DMLS hardware.

  12. Evaluation Of Electrochemical Machining Technology For Surface Improvements In Additive Manufactured Components

    Energy Technology Data Exchange (ETDEWEB)

    Dehoff, Ryan R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); List, III, Frederick Alyious [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Carver, Keith [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-23

    ORNL Manufacturing Demonstration Facility worked with ECM Technologies LLC to investigate the use of precision electro-chemical machining technology to polish the surface of parts created by Arcam electron beam melting. The goals for phase one of this project have been met. The project goal was to determine whether electro-chemical machining is a viable method to improve the surface finish of Inconel 718 parts fabricated using the Arcam EBM method. The project partner (ECM) demonstrated viability for parts of both simple and complex geometry. During the course of the project, detailed process knowledge was generated. This project has resulted in the expansion of United States operations for ECM Technologies.

  13. Fusion Reactor Materials

    Energy Technology Data Exchange (ETDEWEB)

    Decreton, M

    2000-07-01

    SCK-CEN's research and development programme on fusion reactor materials includes: (1) the study of the mechanical behaviour of structural materials under neutron irradiation (including steels, inconel, molybdenum, chromium); (2) the determination and modelling of the characteristics of irradiated first wall materials such as beryllium; (3) the detection of abrupt electrical degradation of insulating ceramics under high temperature and neutron irradiation; (4) the study of the dismantling and waste disposal strategy for fusion reactors.; (5) a feasibility study for the testing of blanket modules under neutron radiation. Main achievements in these topical areas in the year 1999 are summarised.

  14. ECLSS Sustaining Metal Materials Compatibility Final Report, Electrochemical and Crevice Corrosion Test Results

    Science.gov (United States)

    Lee, R. E.

    2015-01-01

    Electrochemical test results are presented for six noble metals evaluated in two acidic test solutions which are representative of waste liquids processed in the Environmental Control and Life Support System (ECLSS) aboard the International Space Station (ISS). The two test solutions consisted of fresh waste liquid which had been modified with a proposed or alternate pretreatment formulation and its associated brine concentrate. The six test metals included three titanium grades, (Commercially Pure, 6Al-4V alloy and 6Al-4V Low Interstitial alloy), two nickel-chromium alloys (Inconel® 625 and Hastelloy® C276), and one high tier stainless steel (Cronidur® 30).

  15. Detailed magnetic model simulations of the H- injection chicane magnets for the CERN PS Booster Upgrade, including eddy currents and influence on beam dynamics

    CERN Document Server

    Benedetto, E; Borburgh, J; Carli, C; Martini, M; Forte, V

    2014-01-01

    The CERN PS Booster will be upgraded with an H- injection system. The chicanemagnets for the injection bump ramp-down in 5 ms and generate eddy currents in the inconel vacuum chamber which perturb the homogeneity of the magnetic field. The multipolar field components are extracted from 3D OPERA simulations and are included in the lattice model. The -beating correction is computed all along the ramp and complete tracking simulations including space-charge are performed to evaluate the impact of these perturbations and correction on beam dynamics.

  16. French experience with electropolishing

    International Nuclear Information System (INIS)

    Following the results obtained in CHINON B1 comparing deposited activity observed on different surface finishes EDF decided to electropolish steam generator channel heads (S.G.C.H.) in order to reduce operator dose during plant maintenance. The qualification tests were performed on steam generator materials (Inconel 600 and S.S. 308 L) with the full on site operational equipment (i.e. a sealed sucker). In 1988 the 4 SGCH of NOGENT 2 were electropolished. In 1990 we observed a dose rate reduction of 45% at NOGENT 2 compared to NOGENT 1. Other French experience is electropolishing of 27 S.G.C.H., since 1988. (author)

  17. Metal-Coated Optical Fibers for High Temperature Applications

    Science.gov (United States)

    Zeakes, Jason; Murphy, Kent; Claus, Richard; Greene, Jonathan; Tran, Tuan

    1996-01-01

    A DC magnetron sputtering system has been used to actively coat optical fibers with hermetic metal coatings during the fiber draw process. Thin films of Inconel 625 have been deposited on optical fibers and annealed in air at 2000 F. Scanning electron microscopy and Auger electron microscopy have been used to investigate the morphology and composition of the films prior to and following thermal cycling. Issues to be addressed include film adhesion, other coating materials, and a discussion of additional applications for this novel technology.

  18. Microstructural changes in padding welds made from the 713C alloy after heat treatment

    OpenAIRE

    M.B. Lachowicz

    2010-01-01

    The following paper presents the results of the metallographic research of the padding welds made from cast alloy Inconel 713C that had undergone heat treatment in four different time and temperature variants. Annealing was applied at temperatures 1150oC and 950oC. Theresults of the research showed a strong coalescence of precipitation of the intermetalic γ’ phase (Ni3Al), resulting in formation ofsubgrains. The coalescence of the γ’ particles ran simultaneously with a diffusive decomposition...

  19. Feasibility of surface-coated friction stir welding tools to join AISI 304 grade austenitic stainless steel

    Institute of Scientific and Technical Information of China (English)

    A.K. LAKSHMINARAYANAN; C.S.RAMACHANDRAN; V.BALASUBRAMANIAN

    2014-01-01

    An attempt is made to develop the tools that are capable enough to withstand the shear, impact and thermal forces that occur during friction stir welding of stainless steels. The atmospheric plasma spray and plasma transferred arc hardfacing processes are employed to deposit refractory ceramic based composite coatings on the Inconel 738 alloy. Five different combinations of self-fluxing alloy powder and 60% ceramic rein-forcement particulate mixtures are used for coating. The best friction stir welding tool selected based on tool wear analysis is used to fabricate the austenitic stainless steel joints.

  20. Disc-Donut-Tube wear test report, Phase I

    International Nuclear Information System (INIS)

    The report describes a test program which simulated the wear-inducing conditions in the AI Prototype CRBR Steam Generator. This was accomplished by simulating the wear inducing loading and motion of a steam tube against ''disc-donut'' tube spacer plates. It was found that 2-1/4 Cr-1 Mo tubes, wearing against 2-1/4 Cr-l Mo tube spacer plates, seized and galled as deep as .017 inches. Inconel 718 tube spacer plates uniformly wore the tubes as deep as .012 in. Aluminum bronze inserts wore as deep as .003 inches into the tube

  1. Dissimilar weld failure analysis and development program

    International Nuclear Information System (INIS)

    The problem of dissimilar weld cracking and failure is examined. This problem occurs in boiler superheater and reheater sections as well as main steam piping. Typically, a dissimilar weld joins low-alloy steel tubing such as Fe-2-1/4 Cr-1Mo to stainless steel tubing such as 321H and 304H. Cracking and failure occur in the low-alloy steel heat-affected zone very close to the weld interface. The 309 stainless steel filler previously used has been replaced with nickel-base fillers such as Inconel 132, Inconel 182, and Incoweld A. This change has extended the time to cracking and failure, but has not solved the problem. To illustrate and define the problem, the metallography of damaged and failed dissimilar welds is described. Results of mechanical tests of dissimilar welds removed from service are presented, and factors believed to be influential in causing damage and failure are discussed. In addition, the importance of dissimilar weldment service history is demonstrated, and the Dissimilar Weld Failure Analysis and Development Program is described. 15 figures

  2. Thermal and mechanical analysis of the Faraday shield for the Compact Ignition Tokamak

    International Nuclear Information System (INIS)

    The antenna for the ion cyclotron resonance heating (ICRH) system of the Compact Ignition Tokamak (CIT) is protected from the plasma environment by a Faraday shield, an array of gas-cooled metallic tubes. The plasma side of the tubes is armored with graphite tiles, which can be either brazed or mechanically attached to the tube. The Faraday shield has been analyzed using finite element codes to model thermal and mechanical responses to typical CIT heating and disruption loads. Four representative materials (Inconel 718, tantalum-10 tungsten, copper alloy C17510, and molybdenum alloy TZM) and several combinations of tube and armor thicknesses were used in the thermal analysis, which revealed that maximum allowable temperatures were not exceeded for any of the four materials considered. The two-dimensional thermal stress analysis indicated Von Mises stresses greater than twice the yield stress for a tube constructed of Inconel 718 (the original design material) for the brazed-graphite design. Analysis of stresses caused by plasma disruption (/rvec J/ /times/ /rvec B/) loads eliminated the copper and molybdenum alloys as candidate tube materials. Of the four materials considered, tantalum-10 tungsten performed the best for a brazed graphite design, showing acceptable thermal stresses (69% of yield) and disruption stresses (42% of yield). A preliminary thermal analysis of the mechanically attached graphite scheme predicts minimal thermal stresses in the tube. The survivability of the graphite tubes in this scheme is yet to be analyzed. 8 refs., 19 figs., 2 tabs

  3. CPRF/ZTH front-end torus design and fabrication status

    International Nuclear Information System (INIS)

    Design of the ZTH front-end torus has been completed for a new generation Reversed Field Pinch (RFP) machine to be assembled at Los Alamos National Laboratory during FY 92. The Confinement Physics Research Facility (CPRF) houses the ZTH front-end. The ZTH torus consists of an Inconel 625 vacuum vessel supported by an external electrically conducting 304L stainless steel shell. Interspace support rings support the vacuum vessel to the shell and also provide accurate radial support for the interspace electrical diagnostics. The shell also supports 48 toroidal field coils that are mounted to the shell's external surface. The shell consists of an explosion bonded stainless steel-copper composite with water-cooling tube assemblies attached to the outer surface. The 0.135-in. thick copper is on the inside surface of the shell, and provides an electrically conducting path with the required electrical time constant of 50 ms. The shell plate will be formed to the required toroidal configuration, after which the poloidal and toroidal flanges will be welded to the structure and machined. The Inconel vacuum vessel consists of bellows segments, armor support rings, and diagnostic stations welded together to form the complete vacuum vessel assembly. The necessity for accurate positioning of the vacuum vessel within the shell requires that the shell and vacuum vessel be fabricated with major diameter tolerances within 0.050-in. true position of the nominal diameters of 188.0-in. and 188.820-in., respectively. 7 figs

  4. Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, W.R.; Smith, J.P.

    1997-08-01

    V-4Cr-4Ti alloy has been selected for use in the manufacture of a portion of the DIII-D Radiative Divertor upgrade. The production of a 1200-kg ingot of V-4Cr-4Ti alloy, and processing into final sheet and rod product forms suitable for components of the DIII-D Radiative Divertor Program (RDP), has been completed by Wah Chang (formerly Teledyne Wah Chang) of Albany, Oregon (WCA). CVN impact tests on sheet material indicate that the material has properties comparable to other previously-processed V-4Cr-4Ti and V-5Cr-5Ti alloys. Joining of V-4Cr-4Ti alloy has been identified as the most critical fabrication issue for its use in the RDP, and research into several joining methods for fabrication of the RDP components, including resistance seam, friction, and electron beam welding, and explosive bonding is being pursued. Preliminary trials have been successful in the joining of V-alloy to itself by resistance, friction, and electron beam welding processes, and to Inconel 625 by friction welding. In addition, an effort to investigate the explosive bonding of V-4Cr-4Ti alloy to Inconel 625, in both tube-to-bar and sheet-to-sheet configurations, has been initiated, and results have been encouraging.

  5. Compatibility studies of metallic materials with lithium-based oxides

    Science.gov (United States)

    Hofmann, P.; Dienst, W.

    1988-07-01

    The compatibility of Li 2O, Li 4SiO 4 and Li 2SiO 3 with the cladding materials AISI 316, 1.4914, Hastelloy X and Inconel 625 was investigated at 800-1000°C for annealing times up to 1000 h. A controlled oxygen reactivity was established by adding 1 mol% NiO per mole Li 2O to the Li-based oxides. In addition, some compatibility tests were performed at 600-900°C on Be, which is of interest as a neutron multiplier material, with Li 2SiO 3 as well as AISI 316. Li 2O accounted for the strongest cladding attack, followed by Li 4SiO 4 and Li 2SiO 3. In the absence of NiO, Li 2SiO 3 caused no chemical interactions at all. With respect to the cladding materials, there was no considerable difference in the reaction rates of AISI 316, Hastelloy X and Inconel 625. However, the steel 1.4914 was clearly more heavily attacked at and above 800°C. The compatibility of Be with Li 2SiO 3 or AISI 316 seems to be tolerable up to about 650°C. At higher temperatures a liquid Li suicide phase is formed which results in strong local attack and penetration into Li 2SiO 3.

  6. Autofrettage to Counteract Coefficient of Thermal Expansion Mismatch in Cryogenic Pressurized Pipes with Metallic Liners

    Science.gov (United States)

    Wen, Ed; Barbero, Ever; Tygielski, Phlip; Turner, James E. (Technical Monitor)

    2001-01-01

    Composite feedlines with metal liners have the potential to reduce weight/cost while providing the same level of permeation resistance and material compatibility of all-metal feedlines carrying cryogenic propellants in spacecraft. The major technical challenges are the large difference in Coefficient of Thermal Expansion between the liner and the composite, and the manufacturing method required to make a very thin liner with the required strength and dimensional tolerance. This study investigates the use of autofrettage (compressive preload) to counteract Coefficient of Thermal Expansion when pre-pressurization procedures cannot be used to solve this problem. Promising materials (aluminum 2219, Inconel 718, nickel, nickel alloy) and manufacturing techniques (chemical milling, electroplating) are evaluated to determine the best liner candidates. Robust, autofrettaged feedlines with a low Coefficient of Thermal Expansion liner (Inconel 718 or nickel alloy) are shown to successfully counteract mismatch at LOX temperature. A new concept, autofrettage by temperature, is introduced for high Coefficient of Thermal Expansion materials (aluminum and pure nickel) where pressure cannot be used to add compressive preload.

  7. THE BEHAVIOR OF SOLUBLE METALS ELUTED FROM Ni/Fe-BASED ALLOY REACTORS AFTER HIGH-TEMPERATURE AND HIGH-PRESSURE WATER PROCESS

    Directory of Open Access Journals (Sweden)

    M. Faisal

    2012-05-01

    Full Text Available The behavior of heavy metals eluted from the wall of Ni/Fe-based alloy reactors after high-temperature and high-pressure water reaction were studied at temperatures ranging from 250 to 400oC. For this purpose, water and cysteic acid were heated in two reactor materials which are SUS 316 and Inconel 625. Under the tested conditions, the erratic behaviors of soluble metals eluted from the wall of Ni/Fe-based alloy in high temperature water were observed. Results showed that metals could be eluted even at a short contact time. The presence of air also promotes elution at sub-critical conditions. At sub-critical conditions, a significant amount of Cr was extracted from SUS 316, while only traces of Ni, Fe, Mo and Mn were eluted. In contrast, Ni was removed in significant amounts compared to Cr when Inconel 625 was tested. It was observed that eluted metals tend to increased under acidic conditions and most of those metals were over the limit of WHO guideline for drinking water. The results are significant both on the viewpoint of environmental regulation on disposal of wastes containing heavy metals, toxicity of resulting product and catalytic effect on a particular reaction.

  8. Integrated evaluation of maintenance optimization for pipes in nuclear power plants based on probabilistic fracture mechanics

    International Nuclear Information System (INIS)

    As an application of probabilistic fracture mechanics (PFM) and a financial method, risk-benefit analyses were performed for the purpose of optimizing maintenance activities of steam generator (SG) tubes used in pressurized water reactors (PWRs). Parameters such as inspection accuracy, inspection interval, sampling inspection, replacement of SGs and maintenance criteria (operation with verified cracks) were selected for sensitivity analyses. In the analysis of the operation introducing maintenance criteria, the effect of quantitative accuracy of the inspection (sizing performance) was also taken into account. Although the analyses were mainly conducted for SG tubes made of Inconel 600 mill anneal (MA) materials, the analyses were also performed for Inconel 690 thermal treatment (TT) materials with making assumptions on their crack initiation probabilities and crack propagation laws. To justify whether or not it is worth while implementing the selected maintenance strategies in terms of an economic point of view, net present value (NPV) was calculated as an index which is one of the most fundamental financial indices for decision-making based on the discounted cash flow (DCF) method. (authors)

  9. Chemical analysis of nickel- and iron-base high-temperature alloys for nuclear reactor

    International Nuclear Information System (INIS)

    The Committee studied problems in analysis of alloys used for High-Temperature Gas Cooled Reactor from September 1970 to February 1976. The alloys selected from the standpoint of analytical chemistry are Inconel 600, Incoloy 800, Inconel X750, Inco 713C and Hastelloy X. Nine standard samples (JAERI-R 1 to JAERI-R 9) of the high-temperature alloys were prepared primarily for X-ray fluorescence method. Eighteen research institutions in Japan participated in cooperative analyses of the standard samples for 19 elements (C, Si, Mn, P, S, Ni, Cr, Fe, Mo, Cu, W, V, Co, Ti, Al, B, Nb, Ta, Zr). Prior to analyses of the standard samples, 8 cooperative samples (A-H) were analyzed to develop and evaluate analytical methods. Described in this report are preparation and their characteristics of the standard samples, results of analyses, and 93 analytical methods. The results of the cooperative experiments on atomic absorption spectrophotometry and X-ray fluorescence method are also described. (auth.)

  10. Surface chemistry interventions to control boiler tube fouling

    International Nuclear Information System (INIS)

    The adsorption of ammonia, morpholine, ethanolamine, and dimethylamine onto the surfaces of colloidal magnetite and hematite was measured at 25oC. The effect of the adsorption on the surface potential was quantified by measuring the resulting shift in the isoelectric point of the corrosion products and by the direct measurement of the surface interaction force between the corrosion products and Inconel 600. These measurements have served to support the hypothesis that adsorption of amine affects the magnetite deposition rate by lowering the force of repulsion between magnetite and the surface of Inconel 600. The deposition rate of hematite increased as the oxygen concentration increased. A mechanism to account for enhanced deposition rates at high mixture qualities (> 0.35) has been identified and shown to predict behaviour that is consistent with both experimental and plant data. As a result of this investigation, several criteria are proposed to reduce the extent of corrosion product deposition on the tube bundle. Low hematite deposition is favoured by a low concentration of dissolved oxygen, and low magnetite deposition is favoured by choosing an amine for pH control that has little tendency to adsorb onto the surface of magnetite. To minimize adsorption the amine should have a high base strength and a large 'footprint' on the surface of magnetite. To prevent enhanced deposition at high mixture qualities, it is proposed that a modified amine be used that will reduce the surface tension or the elasticity of the steam-water interface or both

  11. Creep Property Characterization of Potential Brayton Cycle Impeller and Duct Materials

    Science.gov (United States)

    Gabb, Timothy P.; Gayda, John; Garg, Anita

    2007-01-01

    Cast superalloys have potential applications in space as impellers within closed-loop Brayton cycle nuclear power generation systems. Likewise wrought superalloys are good candidates for ducts and heat exchangers transporting the inert working gas in a Brayton-based power plant. Two cast superalloys, Mar-M247LC and IN792, and a NASA GRC powder metallurgy superalloy, LSHR, have been screened to compare their respective capabilities for impeller applications. Mar-M247LC has been selected for additional long term evaluations. Initial tests in helium indicate this inert environment may debit long term creep resistance of this alloy. Several wrought superalloys including Hastelloy® X, Inconel® 617, Inconel® 740, Nimonic® 263, Incoloy® MA956, and Haynes 230 are also being screened to compare their capabilities for duct applications. Haynes 230 has been selected for additional long term evaluations. Initial tests in helium are just underway for this alloy. These proposed applications would require sufficient strength and creep resistance for long term service at temperatures up to 1200 K, with service times to 100,000 h or more. Therefore, long term microstructural stability is also being screened.

  12. Optimization of Laser Keyhole Welding Strategies of Dissimilar Metals by FEM Simulation

    Science.gov (United States)

    Garcia Navas, Virginia; Leunda, Josu; Lambarri, Jon; Sanz, Carmen

    2015-07-01

    Laser keyhole welding of dissimilar metals has been simulated to study the effect of welding strategies (laser beam displacements and tilts) and combination of metals to be welded on final quality of the joints. Molten pool geometry and welding penetration have been studied but special attention has been paid to final joint material properties, such as microstructure/phases and hardness, and especially to the residual stress state because it greatly conditions the service life of laser-welded components. For a fixed strategy (laser beam perpendicular to the joint) austenitic to carbon steel laser welding leads to residual stresses at the joint area very similar to those obtained in austenitic to martensitic steel welding, but welding of steel to Inconel 718 results in steeper residual stress gradients and higher area at the joint with detrimental tensile stresses. Therefore, when the difference in thermo-mechanical properties of the metals to be welded is higher, the stress state generated is more detrimental for the service life of the component, and consequently more relevant is the optimization of welding strategy. In laser keyhole welding of austenitic to martensitic stainless steel and austenitic to carbon steel, the optimum welding strategy is displacing the laser beam 1 mm toward the austenitic steel. In the case of austenitic steel to Inconel welding, the optimum welding strategy consists in setting the heat source tilted 45 deg and moved 2 mm toward the austenitic steel.

  13. Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, W.R.; Smith, J.P.; Trester, P.W.

    1997-04-01

    V-4Cr-4Ti alloy has been selected for use in the manufacture of a portion of the DIII-D Radiative Divertor upgrade. The production of a 1200-kg ingot of V-4Cr-4Ti alloy, and processing into final sheet and rod product forms suitable for components of the DIII-D Radiative Divertor structure, has been completed at Wah Chang (formerly Teledyne Wah Chang) of Albany, Oregon (WCA). Joining of V-4Cr-4Ti alloy has been identified as the most critical fabrication issue for its use in the RD Program, and research into several joining methods for fabrication of the RD components, including resistance seam, friction, and electron beam welding, is continuing. Preliminary trials have been successful in the joining of V-alloy to itself by electron beam, resistance, and friction welding processes, and to Inconel 625 by friction welding. An effort to investigate the explosive bonding of V-4Cr-4Ti alloy to Inconel 625 has also been initiated, and results have been encouraging. In addition, preliminary tests have been completed to evaluate the susceptibility of V-4Cr-4Ti alloy to stress corrosion cracking in DIII-D cooling water, and the effects of exposure to DIII-D bakeout conditions on the tensile and fracture behavior of V-4Cr-4Ti alloy.

  14. Thermal protection mechanism of heat pipe in leading edge under hypersonic conditions

    Institute of Scientific and Technical Information of China (English)

    Peng Wengen; He Yurong; Wang Xinzhi; Zhu Jiaqi; Han Jiecai

    2015-01-01

    Sharp local structure, like the leading edge of hypersonic aircraft, confronts a severe aerodynamic heating environment at a Mach number greater than 5. To eliminate the danger of a material failure, a semi-active thermal protection system is proposed by integrating a metallic heat pipe into the structure of the leading edge. An analytical heat-balance model is established from tra-ditional aerodynamic theories, and then thermal and mechanical characteristics of the structure are studied at Mach number 6–8 for three refractory alloys, Inconel 625, C-103, and T-111. The feasi-bility of this simple analytical method as an initial design tool for hypersonic aircraft is assessed through numerical simulations using a finite element method. The results indicate that both the iso-thermal and the maximum temperatures fall but the von Mises stress increases with a longer design length of the leading edge. These two temperatures and the stress rise remarkably at a higher Mach number. Under all investigated hypersonic conditions, with a 3 mm leading edge radius and a 0.15 m design length, the maximum stress exceeds the yield strength of Inconel 625 at Mach num-bers greater than 6, which means a material failure. Moreover, both C-103 and T-111 meet all requirements at Mach number 6–8.

  15. Scarab/Saffron Development Project Case study: Material Selection Criteria for the Monoethylene Glycol Recovery Package

    International Nuclear Information System (INIS)

    MEG Recovery Unit for Scarab/Saffron development project is the first application in gas production. The Mono Ethylene Glycol Recovery Unit (MEG) recovers MEG from Water/MEG stream and removes salts and other contaminants. MEG Recovery Unit Equipment Design Criteria were designed for two parallel trains A and B, each train is capable to treat 500 bbl MEG, 1500 bbl water and 9 ton salt. The MEG unit is a combination of two unit operations; MEG Recovery unit is normally applicable in the oil and gas industries that is applying distillation technique, while the new technology is salt treatment and handling. The MEG Unit material selection is made to be suitable for the entire design life which is 25 years, the materials for MEG Recovery Unit have been selected among the available corrosion resistance alloys, where requested by the service and ambient conditions. Therefore all. the parts of the MEG unit that are in saline service are in either (2205 duplex, AISI 316L) and in Inconel alloy 625 related to operating temperature. This case study focused at Inconel alloy 625, which is selected for salt service and their operation problem occurred during the construction and operating conditions

  16. Creep Property Characterization of Potential Brayton Cycle Impeller and Duct Materials

    Science.gov (United States)

    Gabb, Timothy P.; Gayda, john; Garg, Anita

    2007-01-01

    Cast superalloys have potential applications in space as impellers within closed-loop Brayton cycle nuclear power generation systems. Likewise wrought superalloys are good candidates for ducts and heat exchangers transporting the inert working gas in a Brayton-based power plant. Two cast superalloys, Mar-M247LC and IN792, and a NASA GRC powder metallurgy superalloy, LSHR, have been screened to compare their respective capabilities for impeller applications. Mar-M247LC has been selected for additional long term evaluations. Initial tests in helium indicate this inert environment may debit long term creep resistance of this alloy. Several wrought superalloys including Hastelloy(Registered TradeMark) X, Inconel(Registered TradeMark) 617, Inconel(Registered TradeMark) 740, Nimonic(Registered TradeMark) 263, Incoloy(Registered TradeMark) MA956, and Haynes 230 are also being screened to compare their capabilities for duct applications. Haynes 230 has been selected for additional long term evaluations. Initial tests in helium are just underway for this alloy. These proposed applications would require sufficient strength and creep resistance for long term service at temperatures up to 1200 K, with service times to 100,000 h or more. Therefore, long term microstructural stability is also being screened.

  17. Tensile and Creep Property Characterization of Potential Brayton Cycle Impeller and Duct Materials

    Science.gov (United States)

    Gabb, Timothy P.; Gayda, John

    2006-01-01

    This paper represents a status report documenting the work on creep of superalloys performed under Project Prometheus. Cast superalloys have potential applications in space as impellers within closed-loop Brayton cycle nuclear power generation systems. Likewise wrought superalloys are good candidates for ducts and heat exchangers transporting the inert working gas in a Brayton-based power plant. Two cast superalloys, Mar-M247LC and IN792, and a NASA GRC powder metallurgy superalloy, LSHR, are being screened to compare their respective capabilities for impeller applications. Several wrought superalloys including Hastelloy X, (Haynes International, Inc., Kokomo, IN), Inconel 617, Inconel 740, Nimonic 263, and Incoloy MA956 (Special Metals Corporation, Huntington, WV) are also being screened to compare their capabilities for duct applications. These proposed applications would require sufficient strength and creep resistance for long term service at temperatures up to 1200 K, with service times to 100,000 h or more. Conventional tensile and creep tests were performed at temperatures up to 1200 K on specimens extracted from the materials. Initial microstructure evaluations were also undertaken.

  18. Pilot-scale ceramic melter 1985-1986 rebuild: Nuclear Waste Treatment Program

    International Nuclear Information System (INIS)

    The pilot-scale ceramic melter (PSCM) was subsequently dismantled, and the damaged and corroded components were repaired or replaced. The PSCM rebuild ensures that the melter will be available for an additional three to five years of planned testing. An analysis of the corrosion products and the failed electrodes indicated that the electrode bus connection welds may have failed due to a combination of chemical and mechanical effects. The electrodes were replaced with a design similar to the original electrodes, but with improved electrical bus connections. The implications of the PSCM electrode corrosion evaluation are that, although Inconel 690 has excellent corrosion resistance to molten glass, corrosion at the melt line in stagnant regions is a significant concern. Functional changes made during the rebuild included increases in wall and floor insulation to better simulate well-insulated melters, a decrease in the lid height for more prototypical plenum and off-gas conditions, and installation of an Inconel 690 trough and dam to improve glass pouring and prevent glass seepage. 9 refs., 33 figs., 5 tabs

  19. Modifying structure and properties of nickel alloys by nanostructured composite powders

    Science.gov (United States)

    Cherepanov, A. N.; Ovcharenko, V. E.; Liu, G.; Cao, L.

    2015-01-01

    The article presents the results of an experimental study of the influence of powder nanomodifiers of refractory compounds on the mechanical properties, macro- and microstructure of heat-resistant alloys ZhS-6K and Inconel 718. It is shown that the introduction of nanomodifiers into the melt leads to the refinement of the alloy structure: the average grain size decreases 1.5-2 times, and their morphology becomes similar to equiaxial at significant reduction of the particle size in the carbide phase. The service life of ZhS-6K alloy under cyclic loading at 600°C increases 2.7 times, and at 975 °C by 40 %, and relative elongation increases more than twice. The mechanical properties of Inconel 718 significantly increase: long-term strength at 650 °C increases 1.5-2 times, and the number of cycles before the collapse at 482 °C grows more than three times. It has been found out that addition of nanomodifiers to the melt, in alloys, forms clusters of particles of refractory compounds at borders and joints of the formed grain structure that may help slowing down the processes of recrystallization (prevents the increase in the size of the contacting grains by their associations) and stabilizes the strength properties of the alloys at higher temperatures.

  20. Preparation of Si-modified aluminide coating by CVD process%硅改性铝化物涂层的CVD制备工艺

    Institute of Scientific and Technical Information of China (English)

    刘磊; 杨甫; 吴勇

    2016-01-01

    研究了CVD法制备硅改性铝化物涂层工艺。结果表明,采用先渗硅后渗铝的两步法工艺可在Inconel 718表面获得铝-硅涂层。铝-硅涂层分为明显的两层结构,内层富硅,外层富铝。硅的加入阻碍高温条件下Al原子的内扩散,并促进了试样表面Al2 O3膜的生成。铝-硅涂层具有比单一的铝化物涂层更为优秀的耐高温氧化性能。%CVD process was studied to form Silicon modified aluminide coatings. The results show that Al-Si coatings can be formed on the surface of Inconel 718 nickel-based super alloy by two steps method. The first step is siliconizing and second step is aluminizing. The Al-Si coatings is two layers structure in which the inner layer is Si-rich and outer layer is Al-rich. The addition of Si decreases the internal diffusion rate of Al atoms under high temperature, and promote the formation of Al2 O3 film on the surface. The high temperature oxidation resistance of Al-Si coatings is better than that of single aluminide coatings.