WorldWideScience

Sample records for alloy system materials

  1. Alloy catalyst material

    DEFF Research Database (Denmark)

    2014-01-01

    The present invention relates to a novel alloy catalyst material for use in the synthesis of hydrogen peroxide from oxygen and hydrogen, or from oxygen and water. The present invention also relates to a cathode and an electrochemical cell comprising the novel catalyst material, and the process use...

  2. Wettability in the liquid Cu-Ag alloy – fireproof material – gas phase system

    Directory of Open Access Journals (Sweden)

    G. Siwiec

    2013-07-01

    Full Text Available In the present paper, results of wettability studies on the liquid metal – fireproof material – gas phase system using copper and Cu-Ag alloys as well as typical fireproof materials, i.e. aluminium oxide, magnesium oxide and graphite, are presented. Contact angle measurements were conducted at 1 373–1 573 K by means of a high-temperature microscope coupled with a camera and a computer equipped with a program for recording and analysing images. For the measurements, the sessile drop method was used.

  3. Development of Advanced Wear and Corrosion Resistant Systems Through Laser Surface Alloying and Materials Simulations

    Energy Technology Data Exchange (ETDEWEB)

    R. P. Martukanitz and S. Babu

    2007-05-03

    precipitation of titanium carbonitrides during laser surface alloying provided there was sufficient amount of dissolved titanium, carbon, and nitrogen in the liquid steel. This was confirmed experimentally by using a powder mixture of 431-martensitic steel, titanium carbide powder, and nitrogen shielding, during laser deposition to produce deposits exhibiting relatively high hardness (average surface hardness of 724 HV). The same approach was extended to direct diode laser processing and similar microstructures were attained. The above analysis was extended to develop an in-situ precipitation of Ti(CN) during laser deposition. The Ti addition was achieving by mixing the 431 martensitic steel powders with ferro-titanium. The dissolution of nitrogen was achieved by using 100% nitrogen shielding gas, which was indicated by thermodynamic analysis. Demonstrations were also conducted utilizing the tools developed during the program and resulted in several viable composite coating systems being identified. This included the use of TiC and ferro-titanium in martensitic-grade stainless steel matrix material with and without the use of active N2 shielding gas, WC hard particles in a martensitic-grade stainless steel matrix material, WC and BN in a nickel-based matrix material, and WC in highly alloyed iron-based matrix. Although these demonstrations indicated the potential of forming composite coatings, in certain instances, the intended industrial applications involved unique requirements, such as coating of internal surfaces, which hindered the full development of the improved coating technology. However, it is believed that the addition of common hard particles, such as WC or TiC, to matrix material representing martensitic grades of stainless steel offer opportunities for improved performance at relatively low material cost.

  4. Advanced materials for nuclear reactor systems: Alloys by design to overcome past limitations

    International Nuclear Information System (INIS)

    Advanced materials have the potential to improve reactor performance via increased safety margins, design flexibility, and fast reactor economics and overcome traditional limitations. Increased strength and creep resistance can give greater design margins leading to improved safety margins, longer lifetimes, and higher operating temperatures, thus enabling greater flexibility. Improved mechanical performance may also help reduce the plant capital cost for new reactors both by reducing the required commodities (with concomitant reductions in welding, quality assurance and fabrication costs) and through design simplifications. However, successful implementation requires considerable development and licensing effort. Modern materials science tools such as computational thermodynamics and multiscale radiation damage computational models in conjunction with rapid science-guided experimental validation may offer the potential for a dramatic reduction in the time period to develop and qualify structural materials. There are many requirements for all nuclear reactor structural materials, regardless of the exact design or purpose. All requirements for a materials use in an advanced fast reactor system must be considered and carefully weighed. These factors may include material availability and cost, ease of fabrication and joining, long-term stability, mechanical performance, thermal properties, neutronics, corrosion and compatibility performance, radiation tolerance, and code qualification status. Only through careful evaluation of all factors and a thorough trade analysis will the most promising candidate materials be chosen for further development. It is important to note that there is no ideal material that is best for each of the considerations listed. Indeed, all candidate materials have advantages and limitations. The most promising alloys, which allow the best performance, are also the least technically mature and will require the most substantial effort. These

  5. Hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications

    Science.gov (United States)

    Seals, Roland D.

    2015-08-18

    The present disclosure relates generally to hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications. More specifically, the present disclosure relates to hardface coatings that include a network of titanium monoboride (TiB) needles or whiskers in a matrix, which are formed from titanium (Ti) and titanium diboride (TiB.sub.2) precursors by reactions enabled by the inherent energy provided by the process heat associated with coating deposition and, optionally, coating post-heat treatment. These hardface coatings are pyrophoric, thereby generating further reaction energy internally, and may be applied in a functionally graded manner. The hardface coatings may be deposited in the presence of a number of fluxing agents, beta stabilizers, densification aids, diffusional aids, and multimode particle size distributions to further enhance their performance characteristics.

  6. Materials data handbook: Aluminum alloy 2219

    Science.gov (United States)

    Muraca, R. F.; Whittick, J. S.

    1972-01-01

    A summary of the materials property information for aluminum 2219 alloy is presented. The scope of the information includes physical and mechanical properties at cryogenic, ambient, and elevated temperatures. Information on material procurement, metallurgy of the alloy, corrosion, environmental effects, fabrication, and joining techniques is developed.

  7. A model of 3D shape memory alloy materials

    OpenAIRE

    Aiki, Toyohiko

    2005-01-01

    It is a crucial step how to describe the relationship between the strain, the stress and the temperature field, when we consider the mathematical modelling for shape memory alloy materials. From the experimental results we know that the relationship can be described by the hysteresis operators. In this paper we propose a new system consisting of differential equations as a mathematical model for shape memory alloy materials occupying the three dimensional domain. The key of the modelling is t...

  8. A Study of the effect of gamma radiation on some alloy materials for use as dosimetry systems and its applications

    International Nuclear Information System (INIS)

    Alloys are metallic materials consisting of two or more elements combined in such a way that they cannot be readily separated by physical means. More than 90% of metals used are in the form of alloys. Alloys can be divided into two types: ferrous and non- ferrous. In metallurgy, a nonferrous metal is any metal that is not ferrous, including alloys, that does not contain iron in appreciable amounts. Groups of inorganic glassy materials which always contain one or more of the chalcogen elements S, Se or Te, in conjunction with more electropositive elements as As, Sb and Bi, are recognized as chalcogenide glasses but Ferroalloy refers to various alloys of iron with a high proportion of one or more other elements, for example ferrotitanium alloy. Chalcogenide glasses are generally less robust, more weakly bonded materials than oxide glasses. Glasses were prepared from Ge, Se, As and Te elements with purity 99.999%.These glasses are reactive at high temperature with oxygen. Therefore, synthesis was accomplished in evacuated clean silica tubes. The tubes were washed by distilled water, and then dried in a furnace whose temperature was about 100 degree C. The weighted materials were introduced into the cleaned silica tubes and then evacuated to about 10-4 torr and sealed. The sealed tubes were placed inside the furnace and the temperature of the furnace was raised gradually up to 900 degree C within 1 hour and kept constant for 10 hours. Moreover, shaking of the constituent materials inside the tube in the furnace was necessary for realizing the homogeneity of the composition. After synthesis, the tube was quenched into ice water. The glassy ingots could be obtained by drastic quenching. Then materials were removed from the tubes and kept in dry atmosphere. Thin films of the selected compositions were prepared by thermal evaporation technique under vacuum 10-4 torr with constant thickness 100 nm. Ferrotitanium alloy is prepared by the reduction of rutile and ilmenite ores

  9. Material Systems

    DEFF Research Database (Denmark)

    Jensen, Mads Brath; Mortensen, Henrik Rubæk; Mullins, Michael;

    2009-01-01

    This paper describes and reflects upon the results of an investigative project which explores the setting up of a material system - a parametric and generative assembly consisting of and taking into consideration material properties, manufacturing constraints and geometric behavior. The project...... approaches the subject through the construction of a logic-driven system aiming to explore the possibilities of a material system that fulfills spatial, structural and performative requirements concurrently and how these are negotiated in situations where they might be conflicting....

  10. Computational Materials Program for Alloy Design

    Science.gov (United States)

    Bozzolo, Guillermo

    2005-01-01

    The research program sponsored by this grant, "Computational Materials Program for Alloy Design", covers a period of time of enormous change in the emerging field of computational materials science. The computational materials program started with the development of the BFS method for alloys, a quantum approximate method for atomistic analysis of alloys specifically tailored to effectively deal with the current challenges in the area of atomistic modeling and to support modern experimental programs. During the grant period, the program benefited from steady growth which, as detailed below, far exceeds its original set of goals and objectives. Not surprisingly, by the end of this grant, the methodology and the computational materials program became an established force in the materials communitiy, with substantial impact in several areas. Major achievements during the duration of the grant include the completion of a Level 1 Milestone for the HITEMP program at NASA Glenn, consisting of the planning, development and organization of an international conference held at the Ohio Aerospace Institute in August of 2002, finalizing a period of rapid insertion of the methodology in the research community worlwide. The conference, attended by citizens of 17 countries representing various fields of the research community, resulted in a special issue of the leading journal in the area of applied surface science. Another element of the Level 1 Milestone was the presentation of the first version of the Alloy Design Workbench software package, currently known as "adwTools". This software package constitutes the first PC-based piece of software for atomistic simulations for both solid alloys and surfaces in the market.Dissemination of results and insertion in the materials community worldwide was a primary focus during this period. As a result, the P.I. was responsible for presenting 37 contributed talks, 19 invited talks, and publishing 71 articles in peer-reviewed journals, as

  11. Hydrogen storage systems from waste Mg alloys

    Science.gov (United States)

    Pistidda, C.; Bergemann, N.; Wurr, J.; Rzeszutek, A.; Møller, K. T.; Hansen, B. R. S.; Garroni, S.; Horstmann, C.; Milanese, C.; Girella, A.; Metz, O.; Taube, K.; Jensen, T. R.; Thomas, D.; Liermann, H. P.; Klassen, T.; Dornheim, M.

    2014-12-01

    The production cost of materials for hydrogen storage is one of the major issues to be addressed in order to consider them suitable for large scale applications. In the last decades several authors reported on the hydrogen sorption properties of Mg and Mg-based systems. In this work magnesium industrial wastes of AZ91 alloy and Mg-10 wt.% Gd alloy are used for the production of hydrogen storage materials. The hydrogen sorption properties of the alloys were investigated by means of volumetric technique, in situ synchrotron radiation powder X-ray diffraction (SR-PXD) and calorimetric methods. The measured reversible hydrogen storage capacity for the alloys AZ91 and Mg-10 wt.% Gd are 4.2 and 5.8 wt.%, respectively. For the Mg-10 wt.% Gd alloy, the hydrogenated product was also successfully used as starting reactant for the synthesis of Mg(NH2)2 and as MgH2 substitute in the Reactive Hydride Composite (RHC) 2LiBH4 + MgH2. The results of this work demonstrate the concrete possibility to use Mg alloy wastes for hydrogen storage purposes.

  12. Mechanical alloying in the Fe-Cu system

    DEFF Research Database (Denmark)

    Jiang, Jianzhong; Gente, C.; Bormann, R.

    The studies of mechanical alloying on the Fe-Cu system, as a model system for those with positive heats of mixing, are reviewed. Several problems involved in the mechanical alloying process are discussed. For example, (1) whether alloying occurs on an atomic level; (2) what the solid solubility in...... the Fe-Cu system is; (3) where the positive energy is stored in the alloys; (4) what the decomposition process of the supersaturated alloys is; and (5) what type of magnetic properties the new materials have. The elucidation of these problems will shed light on the understanding of the mechanisms for...... the preparation of materials under highly non-equilibrium conditions in systems with positive heats of mixing by mechanical alloying....

  13. Ti-V-Mn based alloys for hydrogen compression system

    Energy Technology Data Exchange (ETDEWEB)

    Dehouche, Z. [Institut de Recherche sur l' hydrogene, Universite du Quebec a Trois-Rivieres, C.P. 500, Trois-Rivieres, Que., G9A 5H7 (Canada)]. E-mail: zahir_dehouche@uqtr.ca; Savard, M. [Institut de Recherche sur l' hydrogene, Universite du Quebec a Trois-Rivieres, C.P. 500, Trois-Rivieres, Que., G9A 5H7 (Canada); Laurencelle, F. [Institut de Recherche sur l' hydrogene, Universite du Quebec a Trois-Rivieres, C.P. 500, Trois-Rivieres, Que., G9A 5H7 (Canada); Goyette, J. [Institut de Recherche sur l' hydrogene, Universite du Quebec a Trois-Rivieres, C.P. 500, Trois-Rivieres, Que., G9A 5H7 (Canada)

    2005-09-01

    Ti-V-Mn based hydrides are one family of alloys with improved hydrogenation properties and they have a great potential to replace the AB{sub 5} alloys as the sorption materials in hydrogen compression systems, although there still are many problems associated with their use, including unstable reversible hydrogen capacity and unfavorable thermodynamic properties. To gain a better understanding on the effect of the substitution elements and to optimize the alloy composition for high storage capacity, the influence of the alloy stoichiometry was investigated. Ti-Zr-V-Mn alloys were prepared by arc melting technique and were annealed in vacuum at temperature above 900 deg. C to obtain great sorption properties. Hydrogen absorption and desorption kinetics and PCT characteristics of these alloys at ambient temperature were measured and compared. These hydrogen storage features were also discussed in relation to the effect of alloy element compositions. Ti-Zr-V-Mn alloy cycling behavior was also examined.

  14. Ti-V-Mn based alloys for hydrogen compression system

    International Nuclear Information System (INIS)

    Ti-V-Mn based hydrides are one family of alloys with improved hydrogenation properties and they have a great potential to replace the AB5 alloys as the sorption materials in hydrogen compression systems, although there still are many problems associated with their use, including unstable reversible hydrogen capacity and unfavorable thermodynamic properties. To gain a better understanding on the effect of the substitution elements and to optimize the alloy composition for high storage capacity, the influence of the alloy stoichiometry was investigated. Ti-Zr-V-Mn alloys were prepared by arc melting technique and were annealed in vacuum at temperature above 900 deg. C to obtain great sorption properties. Hydrogen absorption and desorption kinetics and PCT characteristics of these alloys at ambient temperature were measured and compared. These hydrogen storage features were also discussed in relation to the effect of alloy element compositions. Ti-Zr-V-Mn alloy cycling behavior was also examined

  15. High-entropy alloys as high-temperature thermoelectric materials

    International Nuclear Information System (INIS)

    Thermoelectric (TE) generators that efficiently recycle a large portion of waste heat will be an important complementary energy technology in the future. While many efficient TE materials exist in the lower temperature region, few are efficient at high temperatures. Here, we present the high temperature properties of high-entropy alloys (HEAs), as a potential new class of high temperature TE materials. We show that their TE properties can be controlled significantly by changing the valence electron concentration (VEC) of the system with appropriate substitutional elements. Both the electrical and thermal transport properties in this system were found to decrease with a lower VEC number. Overall, the large microstructural complexity and lower average VEC in these types of alloys can potentially be used to lower both the total and the lattice thermal conductivity. These findings highlight the possibility to exploit HEAs as a new class of future high temperature TE materials

  16. Developing of an expert system for nonferrous alloy design

    Institute of Scientific and Technical Information of China (English)

    李义兵; 何红波; 周继承; 李斌

    2004-01-01

    Expert systems have been used widely in the predictions and design of alloy systems. But the expert systems are based on the macroscopic models that have no physical meanings. Microscopic molecular dynamics is also a standard computational technique used in materials science. An approach is presented to the design system of nonferrous alloy that integrates the molecular dynamical simulation together with an expert system. The knowledge base in the expert system is able to predict nonferrous alloy properties by using machine learning technology. The architecture of the system is presented.

  17. Shape memory alloys as damping materials

    International Nuclear Information System (INIS)

    Shape memory alloys are gaining an increased interest as passive as well as active damping materials. This damping ability when applied in structural elements can lead to a better noise control, improved life time and even better performance of the envisaged tools. By passive damping, it is understood that the material converts a significant part of unwanted mechanical energy into heat. This mechanical energy can be a (resonance) vibration, impact loading or shock waves. This high damping capacity finds its origin in the thermoelastic martensitic phase due to the hysteretic mobility of martensite-variants or different phase interfaces. The damping capacity increases with increasing amplitude of the applied vibration or impact and is almost frequency independent. Special interest exists moreover for damping extreme large displacements by applying the mechanical hysteresis performed during pseudoelastic loading. This aspect is nowadays very strongly studied as a tool for protecting buildings against earthquakes in seismic active regions. Active damping can be obtained in hybrid composites by controlling the recovery stresses or strains of embedded shape memory alloy wires. This controls the internal energy fo a structure which allows controlled modal modification and tuning of the dynamical properties of structural elements. But also impact damage, acoustic radiation, dynamic shape control can be actively controlled. As a consequence improved fatigue-resistance, better performance and a longer lifetime of the structural elements can be obtained. (orig.)

  18. Combinatorial thin film materials science: From alloy discovery and optimization to alloy design

    Energy Technology Data Exchange (ETDEWEB)

    Gebhardt, Thomas, E-mail: gebhardt@mch.rwth-aachen.de; Music, Denis; Takahashi, Tetsuya; Schneider, Jochen M.

    2012-06-30

    This paper provides an overview of modern alloy development, from discovery and optimization towards alloy design, based on combinatorial thin film materials science. The combinatorial approach, combining combinatorial materials synthesis of thin film composition-spreads with high-throughput property characterization has proven to be a powerful tool to delineate composition-structure-property relationships, and hence to efficiently identify composition windows with enhanced properties. Furthermore, and most importantly for alloy design, theoretical models and hypotheses can be critically appraised. Examples for alloy discovery, optimization, and alloy design of functional as well as structural materials are presented. Using Fe-Mn based alloys as an example, we show that the combination of modern electronic-structure calculations with the highly efficient combinatorial thin film composition-spread method constitutes an effective tool for knowledge-based alloy design.

  19. Materials data handbook, aluminum alloy 6061

    Science.gov (United States)

    Sessler, J.; Weiss, V.

    1969-01-01

    Comprehensive compilation of technical data on aluminum alloy 6061 is presented in handbook form. The text includes data on the properties of the alloy at cryogenic, ambient, and elevated temperatures and other pertinent information required for the design and fabrication of components and equipment utilizing this alloy.

  20. Improvements in manufacture of iridium alloy materials

    International Nuclear Information System (INIS)

    Iridium alloys are used as fuel-cladding material in radioisotope thermoelectric generators (RTGs). Hardware produced at the Oak Ridge National Laboratory (ORNL) has been used in Voyager 1 and 2, Galileo, and Ulysses spacecraft. This hardware was fabricated from small, 500-g drop-cast ingots. Porosity in these ingots and the resulting defects in the rolled sheets caused rejection of about 30% of the product. An improved manufacturing process was developed with the goal of substantially reducing the level of defects in the rolled sheets. The ingot size is increased to 10 kg and is produced by vacuum arc remelting. In addition, the ingot is hot extruded prior to rolling. Since implementation of the process in 1989, the average rate of rejection of the product has been reduced to below 10%

  1. Equiatomic quaternary Heusler alloys: A material perspective for spintronic applications

    Science.gov (United States)

    Bainsla, Lakhan; Suresh, K. G.

    2016-09-01

    agreement with those estimated using the Slater-Pauling rule in most of the cases. Electrical resistivity and Hall measurements are being used to distinguish between SGS and HMF nature in detail. The current spin polarization value, P = 0.70 ± 0.01, for CoFeMnGe is found to be highest among the EQHAs. CoFeMnSi and CoFeCrGa are found to show SGS behavior with high Curie temperatures, thus making them suitable substitutes for diluted magnetic semiconductors. CoRuFeSi is found to have the highest TC among EQHAs. Theoretical prediction of magnetic properties on the basis of electronic structure calculations has also been reported in a few systems, which are also discussed in this review. Thus, this review presents a consolidated picture of the magnetic and spintronic properties of this important, but relatively new class of Heusler alloys. It is expected that this will stimulate further interest in these alloys, thereby paving the way for the identification of more HMF and SGS materials. As a result of this, it is expected that more efficient spintronic devices using these alloys would emerge in the near future.

  2. Shape memory alloys: New materials for future engineering

    Science.gov (United States)

    Hornbogen, E.

    1988-01-01

    Shape memory is a new material property. An alloy which experiences relative severe plastic deformation resumes its original shape again after heating by 10 to 100 C. Besides simple shape memory, in similar alloys there is the second effect where the change in shape is caused exclusively by little temperature change. In pseudo-elasticity, the alloy exhibits a rubber-like behavior, i.e., large, reversible deformation at little change in tension. Beta Cu and beta NiTi alloys have been used in practice. The probability is that soon alloys based on Fe will become available. Recently increasing applications for this alloy were found in various areas of technology, even medical technology. A review with 24 references is given, including properties, production, applications and fundamental principles of the shape memory effect.

  3. Switchable Shape Memory Alloys (SMA) Thermal Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Shape memory alloys applies to a group of materials that demonstrate the ability to return to some previously defined shape when subjected to the appropriate...

  4. Complex metallic alloys as new materials for additive manufacturing

    International Nuclear Information System (INIS)

    Additive manufacturing processes allow freeform fabrication of the physical representation of a three-dimensional computer-aided design (CAD) data model. This area has been expanding rapidly over the last 20 years. It includes several techniques such as selective laser sintering and stereolithography. The range of materials used today is quite restricted while there is a real demand for manufacturing lighter functional parts or parts with improved functional properties. In this article, we summarize recent work performed in this field, introducing new composite materials containing complex metallic alloys. These are mainly Al-based quasicrystalline alloys whose properties differ from those of conventional alloys. The use of these materials allows us to produce light-weight parts consisting of either metal–matrix composites or of polymer–matrix composites with improved properties. Functional parts using these alloys are now commercialized. (review)

  5. Investigations of mechanically alloyed nanocrystalline materials by microacoustic techniques

    Science.gov (United States)

    Dubief, P.; Hunsinger, J. J.; Gaffet, E.

    1996-09-01

    The purpose of this work is to determine whether yes or no, there is a difference between the physico-chemical properties of the nanocrystalline and the microcrystalline materials. This paper deals with the acoustical behavior of nanocrystalline materials which were prepared by ball- milling and mechanical alloying. Based on two specific techniques (acoustic microinterferometry and acoustic microechography), some of the mechanical properties (elastic ones) may be determined, related to a materials volume of about a few micrometers 3 (for the high frequency 600 MHz apparatus). Thus the mechanically alloyed powders (typically 200 micrometers in diameter), behave as massive materials in this range of frequency. The measurements are directly obtained on the grains and do not take into account the voids induced by further sinthering process. The result of such a micromechanical approach will be given for pure ball-milled elements (Fe) and for the supersaturated solid phase Fe(Si) obtained by mechanical alloying.

  6. Laser-assisted development of titanium alloys: the search for new biomedical materials

    Science.gov (United States)

    Almeida, Amelia; Gupta, Dheeraj; Vilar, Rui

    2011-02-01

    Ti-alloys used in prosthetic applications are mostly alloys initially developed for aeronautical applications, so their behavior was not optimized for medical use. A need remains to design new alloys for biomedical applications, where requirements such as biocompatibility, in-body durability, specific manufacturing ability, and cost effectiveness are considered. Materials for this application must present excellent biocompatibility, ductility, toughness and wear and corrosion resistance, a large laser processing window and low sensitivity to changes in the processing parameters. Laser deposition has been investigated in order to access its applicability to laser based manufactured implants. In this study, variable powder feed rate laser cladding has been used as a method for the combinatorial investigation of new alloy systems that offers a unique possibility for the rapid and exhaustive preparation of a whole range of alloys with compositions variable along a single clad track. This method was used as to produce composition gradient Ti-Mo alloys. Mo has been used since it is among the few elements biocompatible, non-toxic β-Ti phase stabilizers. Alloy tracks with compositions in the range 0-19 wt.%Mo were produced and characterized in detail as a function of composition using microscale testing procedures for screening of compositions with promising properties. Microstructural analysis showed that alloys with Mo content above 8% are fully formed of β phase grains. However, these β grains present a cellular substructure that is associated to a Ti and Mo segregation pattern that occurs during solidification. Ultramicroindentation tests carried out to evaluate the alloys' hardness and Young's modulus showed that Ti-13%Mo alloys presented the lowest hardness and Young's modulus (70 GPa) closer to that of bone than common Ti alloys, thus showing great potential for implant applications.

  7. Tungsten alloy research at the US Army Materials Technology Laboratory

    International Nuclear Information System (INIS)

    This paper reports that recent research into tungsten heavy alloys at the U. S. Army Materials Technology Laboratory (MTL) has explored many areas of processing and process development. The recrystallization and respheroidization of tungsten grains in a heavily cold worked heavy alloy has been examined and resulted in the identification of a method of grain refinement. Another area of investigation has been lightly cold worked. It was determined that it was possible to increase the strength and hardness of the tungsten grains by proper hat treatment. MTL has been involved in the Army's small business innovative research (SBIR) program and several programs have been funded. Included among these are a method of coating the tungsten powders with the alloying elements and the development of techniques of powder injection molding of heavy alloys

  8. Corrosion and compatibility of structural materials in liquid lead alloys

    International Nuclear Information System (INIS)

    The paper describes investigations of the behavior of structural materials in both eutectic lead alloys, Pb-17Li as the liquid breeder within the European WCLL-concept for Fusion Reactors and Pb-55Bi as a possible spallation target and coolant of future Accelerator Driven Systems (ADS) for the transmutation of minor actinides and long-lived fission products from nuclear waste. Ferritic-martensitic steels of the 8-10 wt.-% Cr type are considered as structural materials for the use in liquid Pb-17Li at temperatures up to 500degC. Steels like MANET I, Optifer, F82H-mod. and EUROFER are investigated in the flowing liquid metal over a long period of time. Due to the specific physical chemistry of Pb-17Li, dissolution corrosion is the major corrosion mechanism of iron-based alloys. No oxide formation on steel surfaces can occur due to the very low oxygen potential in Pb-17Li. Therefore, only coatings could be a solution to minimize corrosion effects, at medium (500degC) and higher operational temperatures (650degC) of advanced blanket concepts. Ferritic-martensitic and austenitic steels are considered as potential structural materials for ADS application, too. But the high nickel solubility in Pb-55Bi limits the use of unprotected austenitic steels to temperatures of about 400degC. Because of the much higher oxygen potential of Pb-55Bi, a totally different strategy of minimizing corrosion must be applied. By using active oxygen control, a desired oxygen activity (concentration) will be adjusted in the liquid metal via gas phase equilibrium. If the oxygen activity of the liquid metal is set in the right 'window' of the corresponding thermodynamic properties, a controlled formation of oxide layers on the steel surfaces will be found. These in-situ formed oxides can act as corrosion barriers and make the use of high-nickel alloys possible, even at temperatures of around 600degC. (author)

  9. Forming analysis and application for aluminum-alloy material

    Institute of Scientific and Technical Information of China (English)

    Wei Yuansheng

    2012-01-01

    The increase in car ownership brought about by energy shortages, and environmental crises became more acute. The most effective way to achieve energy saving and emission reduction of car is to improve engine efficiency. In addition to that, lightweight body is the key. Aluminum, magnesium alloy as significant materials of lightweight, and the application amount in the car body is a significant upward trend. However, there is high cost of material, with im- mature applied technology and a series of bottleneck problems. All of them affect general application of lightweight mate- rials. This paper focuses on forming process issues for aluminum, magnesium alloy and the solutions to achieve.

  10. An Electromotive Force Measurement System for Alloy Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Changhu Xing; Colby Jensen; Heng Ban; Robert Mariani; J. Rory Kennedy

    2010-11-01

    The development of advanced nuclear fuels requires a better understanding of the transmutation and micro-structural evolution of the materials. Alloy fuels have the advantage of high thermal conductivity and improved characteristics in fuel-cladding chemical reaction. However, information on thermodynamic and thermophysical properties is limited. The objective of this project is to design and build an experimental system to measure the thermodynamic properties of solid materials from which the understanding of their phase change can be determined. The apparatus was used to measure the electromotive force (EMF) of several materials in order to calibrate and test the system. The EMF of chromel was measured from 100°C to 800°C and compared with theoretical values. Additionally, the EMF measurement of Ni-Fe alloy was performed and compared with the Ni-Fe phase diagram. The prototype system is to be modified eventually and used in a radioactive hot-cell in the future.

  11. Applicability of existing magnesium alloys as biomedical implant materials

    NARCIS (Netherlands)

    Erinc, M.; Sillekens, W.H.; Mannens, R.G.T.M.; Werkhoven, R.J.

    2009-01-01

    Being biocompatible and biodegradable, magnesium alloys are considered as the new generation biomedical implant materials, such as for stents, bone fixtures, plates and screws. A major drawback is the poor chemical stability of metallic magnesium; it corrodes at a pace that is too high for most pros

  12. NbAl Intelligent Material Through Mechanical Alloying

    International Nuclear Information System (INIS)

    An intelligent material of Nb-Al composite, is expected to produce intermetallics phase instantaneously upon collision with hypervelocity space debris to stop the crack propagation. Intermetallics-free MA powder with Nb dispersion in Al matrix is targeted. Nb-Al powders are mechanically alloyed using agate media. Mechanical alloying (MA) with agate media produced fine intermetallics-free powder of Nb dispersion in Al matrix. Intermetallics-free critical MA powder curve for agate media were established. The optimum critical agate MA powder of 200 rpm 132 hours had intelligent properties.

  13. Diamond-cBN alloy: A universal cutting material

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Pei [Institute of Atomic and Molecular Physics, Sichuan University, Chengdu 610065 (China); High Pressure Science and Engineering Center and Department of Physics and Astronomy, University of Nevada Las Vegas, Las Vegas, Nevada 89154 (United States); He, Duanwei, E-mail: duanweihe@scu.edu.cn; Kou, Zili; Li, Yong; Hu, Qiwei; Xu, Chao; Lei, Li; Wang, Qiming [Institute of Atomic and Molecular Physics, Sichuan University, Chengdu 610065 (China); Wang, Liping; Zhao, Yusheng [High Pressure Science and Engineering Center and Department of Physics and Astronomy, University of Nevada Las Vegas, Las Vegas, Nevada 89154 (United States); Xiong, Lun; Liu, Jing [Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China)

    2015-09-07

    Diamond and cubic boron nitride (cBN) as conventional superhard materials have found widespread industrial applications, but both have inherent limitations. Diamond is not suitable for high-speed cutting of ferrous materials due to its poor chemical inertness, while cBN is only about half as hard as diamond. Because of their affinity in structural lattices and covalent bonding character, diamond and cBN could form alloys that can potentially fill the performance gap. However, the idea has never been demonstrated because samples obtained in the previous studies were too small to be tested for their practical performance. Here, we report the synthesis and characterization of transparent bulk diamond-cBN alloy compacts whose diameters (3 mm) are sufficiently large for them to be processed into cutting tools. The testing results show that the diamond-cBN alloy has superior chemical inertness over polycrystalline diamond and higher hardness than single crystal cBN. High-speed cutting tests on hardened steel and granite suggest that diamond-cBN alloy is indeed a universal cutting material.

  14. Fundamentals of radiation materials science metals and alloys

    CERN Document Server

    Was, Gary S

    2017-01-01

    The revised second edition of this established text offers readers a significantly expanded introduction to the effects of radiation on metals and alloys. It describes the various processes that occur when energetic particles strike a solid, inducing changes to the physical and mechanical properties of the material. Specifically it covers particle interaction with the metals and alloys used in nuclear reactor cores and hence subject to intense radiation fields. It describes the basics of particle-atom interaction for a range of particle types, the amount and spatial extent of the resulting radiation damage, the physical effects of irradiation and the changes in mechanical behavior of irradiated metals and alloys. Updated throughout, some major enhancements for the new edition include improved treatment of low- and intermediate-energy elastic collisions and stopping power, expanded sections on molecular dynamics and kinetic Monte Carlo methodologies describing collision cascade evolution, new treatment of t...

  15. VAMAS tests of structural materials on aluminum alloy and composite material at cryogenic temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Ogata, T. [National Research Institute for Metals, Tsukuba, Ibaraki (Japan); Evans, D. [Rutherford Appleton Lab., Chilton (United Kingdom)

    1997-06-01

    A Technical Working Area 17, cryogenic structural materials, has been organized in the Versailles Project on Advanced Materials and Standards (VAMAS) to promote the prestandardization program on material properties tests of glass fiber reinforced polymer (GFRP) composite materials and alloys at liquid helium temperature. A series of international interlaboratory comparisons of both tensile and fracture toughness tests for aluminum alloy 2219 and compression and shear tests for composite material G-10CR were performed. Nine research institutes from seven nations have participated in this project. The results prove that there are few problems in cryogenic tensile tests for alloy materials. In compression and shear tests, the amount of data scatter was identified and further experiments are planned. This paper presents the program details and interim results of round robin tests.

  16. VAMAS tests of structural materials on aluminum alloy and composite material at cryogenic temperatures

    International Nuclear Information System (INIS)

    A Technical Working Area 17, cryogenic structural materials, has been organized in the Versailles Project on Advanced Materials and Standards (VAMAS) to promote the prestandardization program on material properties tests of glass fiber reinforced polymer (GFRP) composite materials and alloys at liquid helium temperature. A series of international interlaboratory comparisons of both tensile and fracture toughness tests for aluminum alloy 2219 and compression and shear tests for composite material G-10CR were performed. Nine research institutes from seven nations have participated in this project. The results prove that there are few problems in cryogenic tensile tests for alloy materials. In compression and shear tests, the amount of data scatter was identified and further experiments are planned. This paper presents the program details and interim results of round robin tests

  17. Analysis of metals and alloys for improved material compatibility

    International Nuclear Information System (INIS)

    Various metals and alloys are used in boilers and heat exchangers. Chemical and physical reactions occurring in the boiler may lead to destruction of materials of construction or to the formation of scales and sludge. Many of the problems associated with boilers can be minimised by suitable material selection. Analytical techniques play a vital role in this task. The use of conventional wet chemical methods are well established and yield accurate results for the assay of major constituents. The use of atomic absorption spectrophotometry has led to the development of elegant procedures for a convenient and rapid estimation of minor constituents without any need for separation of matrix elements. The various procedures developed at Analytical Chemistry Division for trace analysis metals and alloys are described in this paper with special reference to the analysis of steel and other nuclear materials. (author)

  18. A study of surface tension driven segregation in monotectic alloy systems

    Science.gov (United States)

    Andrews, J. Barry; Andrews, Rosalia N.; Gowens, Terrell F.

    1988-01-01

    The compatibilities of various monotectic alloy systems with several different crucible materials were evaluated. The study was carried out using small candidate alloy samples of compositions that produced fifty volume percent of each liquid phase at the monotectic temperature. Compatibility was based on the evaluation of the wetting tendency of the two immiscible phases with the crucible material in a one-g solidified sample. Three types of wetting phenomena were observed during the evaluation. Type 1 indicates an alloy-crucible combination where the L2 phase preferentially wets the crucible material. Since L2 is usually the minority phase in desirable alloys, this material combination would be difficult to process and is therefore considered incompatible. Type 2 behavior indicates an alloy-crucible combination where the L1 phase preferentially wets the crucible material. This type of combination is considered compatible since surface tension effects should aid in processing the alloy to a useful form. Type 3 indicates any combination that leads to major reactions between the alloy and crucible material, gas entrapment, or separation of the metal from the crucible wall. Additional compatibility evaluations would have to be carried out on combinations of this category. The five alloy systems studied included aluminum-bismuth, copper-lead, aluminum-indium, aluminum-lead and cadmium-gallium. The systems were combined with crucibles of alumina, boron nitride, mullite, quartz, silicon carbide and zirconia.

  19. Recent developments of the aluminium-lithium system alloys for aircraft uses

    International Nuclear Information System (INIS)

    A brief review is made of the latest developments in the production of Aluminium-Lithium alloys. The necessity for new materials in the field of aeronautics has speeded up research on metallic and non-metallic materials. Lately, a good part of the research in the field of metallic components has been directed at Al-Li alloys. More recently, with the development of quaternary alloys Al-Li-X-X, the old problem of low toughness was overcome. The finality of this study is to cover the developments of the mentioned alloys, including the fundamentals of physical metallurgy of the complex system recently developed Al-Li-Cu-Mg. (author)

  20. Advanced gas cooled nuclear reactor materials evaluation and development program. Selection of candidate alloys. Vol. 1. Advanced gas cooled reactor systems definition

    International Nuclear Information System (INIS)

    Candidate alloys for a Very High Temperature Reactor (VHTR) Nuclear Process Heal (NPH) and Direct Cycle Helium Turbine (DCHT) applications in terms of the effect of the primary coolant exposure and thermal exposure were evaluated

  1. Advanced gas cooled nuclear reactor materials evaluation and development program. Selection of candidate alloys. Vol. 1. Advanced gas cooled reactor systems definition

    Energy Technology Data Exchange (ETDEWEB)

    Marvin, M.D.

    1978-10-31

    Candidate alloys for a Very High Temperature Reactor (VHTR) Nuclear Process Heal (NPH) and Direct Cycle Helium Turbine (DCHT) applications in terms of the effect of the primary coolant exposure and thermal exposure were evaluated. (FS)

  2. Material and information flows pertaining to aluminum alloy pipe distribution

    Directory of Open Access Journals (Sweden)

    D. Simić

    2013-10-01

    Full Text Available This paper discusses the distribution flow of aluminum (Al alloy pipes, starting with the completion of the manufacturing process and final inspection. The proposed solution considers the use of bar-coded caps produced from recycled polymer materials that are placed on the ends of the tubes in order to achieve protection against potential changes in material properties and preserve the product quality. For the preparation of capped tube bundles for shipment from the manufacturer output storage to the customer input warehouse, a technical solution that enables correct and efficient Al alloy pipe handling is proposed, in terms of safety, security, reliability, financial feasibility and ecological viability, with optimal utilization of transport and storage.

  3. NASA-UVa light aerospace alloy and structures technology program supplement: Aluminum-based materials for high speed aircraft

    Science.gov (United States)

    Starke, E. A., Jr. (Editor)

    1995-01-01

    This report on the NASA-UVa light aerospace alloy and structure technology program supplement: Aluminum-Based Materials for High Speed Aircraft covers the period from July 1, 1992. The objective of the research is to develop aluminum alloys and aluminum matrix composites for the airframe which can efficiently perform in the HSCT environment for periods as long as 60,000 hours (certification for 120,000 hours) and, at the same time, meet the cost and weight requirements for an economically viable aircraft. Current industry baselines focus on flight at Mach 2.4. The research covers four major materials systems: (1) Ingot metallurgy 2XXX, 6XXX, and 8XXX alloys, (2) Powder metallurgy 2XXX alloys, (3) Rapidly solidified, dispersion strengthened Al-Fe-X alloys, and (4) Discontinuously reinforced metal matrix composites. There are ten major tasks in the program which also include evaluation and trade-off studies by Boeing and Douglas aircraft companies.

  4. Advanced materials for space nuclear power systems

    International Nuclear Information System (INIS)

    Research on monolithic refractory metal alloys and on metal matrix composites is being conducted at the NASA Lewis Research Center, Cleveland, Ohio, in support of advanced space power systems. The overall philosophy of the research is to develop and characterize new high-temperature power conversion and radiator materials and to provide spacecraft designers with material selection options and design information. Research on three candidate materials (carbide strengthened niobium alloy PWC-11 for fuel cladding, graphite fiber reinforced copper matrix composites (Gr/Cu) for heat rejection fins, and tungsten fiber reinforced niobium matrix composites (W/NB) for fuel containment and structural supports) considered for space power system applications is discussed. Each of these types of materials offers unique advantages for space power applications

  5. A Study on the Material Reliability of a Ni Alloy Electrodeposition

    International Nuclear Information System (INIS)

    Due to the occasional occurrences of a localized corrosion such as a SCC and pitting in steam generator tubing(Alloy 600), the degraded tube is removed from service and fixed by a plugging leading to a significant economical loss. Otherwise, a degraded steam generator tube is repaired for re-use. Apart from the typical sleeving method by introducing welding and mechanical expansions which causes a residual stress in the parent tube, an electrodeposition inside a tube does not induce a parent tube deformation and hence a significant residual stress. For a successful electrodeposition inside a tube, many processes should be developed. Among these processes, an anode to be installed inside a tube, a degreasing condition to remove any dirt and grease, an activation condition for a surface oxide elimination, a strike layer forming condition to be adhered tightly between the electroforming layer and the parent tube and a condition for an electroforming layer should be established. Through a combination of these various process parameters, the desired material properties can be accomplished. For an application in a plant, it should be noted that a material reliability of the electrodeposit concerned with a variation of a material property as a function of the electrodeposit position in the vertical direction of a tube is also very important. It is natural that a Ni alloy electrodeposition is selected as a proper electrodeposition system because Alloy 600 is mainly composed of nickel and a nickel electroplating has been widely studied to improve a corrosion resistance, and the mechanical and magnetic properties. Moreover, a Ni alloy electrodeposition process can be used for a PWSCC mitigation of various components including a steam generator tube because a Ni alloy electrodeposit shows an excellent SCC resistance. This work is related to an anode development for an electrodeposition inside a tube and a variation of material properties of the Ni alloy electrodeposits formed

  6. Arc welding of high strength aluminium alloys for armour systems applications

    OpenAIRE

    Pickin, Craig Graeme

    2011-01-01

    The ternary Al-Cu-Mg system 2xxx series aluminium alloys were examined as construction materials for armour system applications based upon comparable ballistic properties to the currently employed Al-7xxx series alloys. Utilising MIG welding solidification cracking was evident when welding constrained Al-2024 candidate base material using Al-2319 filler, the only available consumable wire for this series. A previously developed thermodynamic model suggested that an incompatible...

  7. Advanced Gas Cooled Nuclear Reactor Materials Evaluation and Development Program: Topical report I, selection of candidate alloys. Volume 3. Selection of surface coating/substrate systems for screening creep and structural stability studies

    Energy Technology Data Exchange (ETDEWEB)

    1980-06-20

    Considering the high temperature, low O/sub 2/, high C environment of operation in the Very High Temperature Reactor (VHTR) Systems, the utilization of coatings is envisaged to hold potential for extending component lifetimes through the formation of stable and continuous oxide films with enhanced resistance to C diffusion. A survey of the current state of technology for high temperature coatings has been performed. The usefulness of these coatings on the Mo, Ni, and Fe base alloys is discussed. Specifically, no coating substitute was identified for TZM other than the well known W-3 (pack silicide) and Al/sub 2/O/sub 3/ forming coatings were recommended for the Fe and Ni base structural materials. Recommendations as to coating types and processng have been made based on the predicted VHTR component size, shape, base metal and operational environment. Four tests designed to evaluate the effects of selected combinations of coatings and substrate matrices are recommended for consideration.

  8. Prospects and problems using vanadium alloys as a structural material of the first wall and blanket of fusion reactors

    International Nuclear Information System (INIS)

    Vanadium-based alloys are most promising as low activation structural materials for DEMO. It was previously established that high priority is to be given to V-alloys of the V-Ti-Cr system as structural materials of a tritium breeding blanket and the first wall of a fusion reactor. However, there is some uncertainty in selecting a specific element ratio between the alloy components in this system. This is primarily explained by the fact that the properties of V-alloys are dictated not only by the ratio between the main alloying elements (here Ti and Cr), but also by impurities, both metallic and oxygen interstitials. Based on a number of papers today one can say that V-Ti-Cr alloys with insignificant variations in the contents of the main constituents within 5-10 mass% Ti and 4-6 mass% Cr must be taken as a base for subsequent optimization of chemical composition and thermomechanical working. However, the database is obviously insufficient to assess the ecological acceptability (activation), physical and mechanical properties, corrosion and irradiation resistance and, particularly, the commercial production of alloys. Therefore, there is a need for comprehensive studies of promising V-alloys, namely V-4Ti-4Cr and V-10Ti-5Cr. (orig.)

  9. Replacement of Co-base alloy for radiation exposure reduction in the primary system of PWR

    International Nuclear Information System (INIS)

    Of numerous Co-free alloys developed to replace Co-base stellite used in valve hardfacing material, two iron-base alloys of Armacor M and Tristelle 5183 and one nickel-base alloy of Nucalloy 488 were selected as candidate Co-free alloys, and Stellite 6 was also selected as a standard hardfacing material. These four alloys were welded on 316SS substrate using TIG welding method. The first corrosion test loop of KAERI simulating the water chemistry and operation condition of the primary system of PWR was designed and fabricated. Corrosion behaviors of the above four kinds of alloys were evaluated using this test loop under the condition of 300 deg C, 1500 psi. Microstructures of weldment of these alloys were observed to identify both matrix and secondary phase in each weldment. Hardnesses of weld deposit layer including HAZ and substrate were measured using micro-Vickers hardness tester. The status on the technology of Co-base alloy replacement in valve components was reviewed with respect to the classification of valves to be replaced, the development of Co-free alloys, the application of Co-free alloys and its experiences in foreign NPPs, and the Co reduction program in domestic NPPs and industries. 18 tabs., 20 figs., 22 refs. (Author)

  10. Smart materials based on shape memory alloys: examples from Europe

    International Nuclear Information System (INIS)

    Shape memory alloys (SMAs) have become increasingly attractive as embedded actuators in polymers yielding adaptive composite structures. In particular, SMA-elements have been used to actively or passively control shape, elastic modules, internal stress level and damping capacity of such smart composites. In the passive approach, copper-base SMA-plates can be used as temperature-sensitive damping elements, an interesting solution to improve the vibrational behaviour of alpine skis for example. Active materials are obtained by the integration of pre-strained Ni-Ti-base thin wires in polymer matrix composites enabling control of the vibrational behaviour through the recovery-stress tuning technique. In this paper, some results of national research programmes in Belgium and Switzerland, mainly concerning the damping capacity, are shown and a new European project entitled ''adaptive composites with embedded shape memory alloy wires'' is presented in which partners from Belgium, Germany, Greece, Great Britain and Switzerland are collaborating. (orig.)

  11. Palladium-rare-earth metal alloys-advanced materials for hydrogen power engineering

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Hydrogen of no less than 99. 999 % (vol. fraction) purity is a principal power media of hydrogen power engineering. A single method for the preparation of high purity hydrogen consists in its separation from vapour-gas mixtures via the selective diffusion of hydrogen through a palladium membrane. The rate of hydrogen diffusion and the strength and stability during the operation in aggressive gases are important characteristics of palladium membranes. The increase in the strength, plasticity, and hydrogen-permeability of membrane alloys can be reached by alloying palladium with the formation of solid solutions.The formation of wide ranges of palladium-rare-earth metal (REM) solid solutions is an interesting feature of palladium. Earlier, we have shown that the alloying of Pd with REM substantially increases the rate of hydrogen diffusion and markedly increases the strength of palladium on retention of the adequate plasticity.In this work, we have studied alloys of the Pd-Y and Pd-Y-Me systems. It was shown that the following conditions should be satisfied to prepare high-quality alloys exhibiting high service properties: (1)the use of high-purity components (whose purity is no less than 99.95%, mass fraction), in particular,high-purity Y prepared by vacuum distillation, and (2) holding the reached purity for the final product.For this purpose, we suggested a cycle of manufacturing operations including the preparation of a vacuumtight foil of 50 (m thick as the final stage.The hydrogen-permeability of the alloys was measured at different temperatures and hydrogen pressures. The instability of operation of binary Pd-Y alloys w alloying the composition with a Ⅷ Group metal. For example, the alloy of the optimum composition Pd-8Y-Me in the annealed state exhibits the following mechanical properties: HV= 75 kg/mm2 , σu = 58 kg/mm2 , and δ= 20%. Its hydrogen-permeability (QH2) measured as a function of the temperature exceeds that of the Pd-23Ag alloy (that is widely

  12. Material Fatigue Testing System

    Science.gov (United States)

    Gilley, P. J. (Inventor)

    1973-01-01

    A system for cyclicly applying a varying load to a material under test is described. It includes a load sensor which senses the magnitude of load being applied to a material, and, upon sensing a selected magnitude of loading, causes the load to be maintained for a predetermined time and then cause the system to resume cyclical loading.

  13. Material system for high temperature jet engine operation

    International Nuclear Information System (INIS)

    A materials system is presented which is adapted for use in jet engines operable at high temperature and at lower density than possible with nickel base superalloys. A range of niobium base alloys is combined with a range of protective metallic coatings to provide a material system which permits a wide variety of alloy properties and performance characteristics to be combined in structural components of jet engines

  14. Corrosion, Al containing corrosion barriers and mechanical properties of steels foreseen as structural materials in liquid lead alloy cooled nuclear systems

    International Nuclear Information System (INIS)

    A key problem in development of heavy liquid metal cooled nuclear energy and transmutation reactors is the corrosion of structural and fuel. Above 500 oC steels have to be protected by stable, thin oxide scales. A well understood measure is alloying of stable oxide formers into the surface. Two methods, alloying an Al layer into the steel surface using pulsed electron beams (GESA - gepulste Elektronenstrahlanlage) and coating the surface with an Al-alloy with subsequent GESA treatment are applied. In the range of 4-10 wt% Al on the surface a stable thin alumina scale is formed by Al diffusion to the surface and selective oxidation. The alumina scale grows only very slowly and prevents migration of oxygen into the steel as well as migration of steel components onto the surface. A number of corrosion experiments showed the good protective behaviour of Al scales in LBE with 10-6 wt% oxygen up to 650 oC and for exposure times up to 10,000 h. Furthermore the influence of parameters like stresses in the cladding wall, creep behaviour, different flow velocities of the LBE and changing temperatures and oxygen concentrations in LBE is discussed. This paper will provide an overview on the activities concerning Pb-PbBi corrosion and corrosion protection performed at the Institute of Pulsed Power and Microwave Technology (IHM) at the KIT.

  15. Rare earth-Mg-Ni-based hydrogen storage alloys as negative electrode materials for Ni/MH batteries

    International Nuclear Information System (INIS)

    Research highlights: → State-of-the-art of new R-Mg-Ni-based hydrogen storage electrode alloys is reviewed. → Electrode performances of the R-Mg-Ni-based alloys depend strongly on the stoichiometric ratio, alloy components and microstructure. → Optimized alloy compositions contain mainly metallic elements of La, Mg, Ni, Co, Mn and Al. → Pulverization of particles and oxidation/corrosion of active components are responsible for the fast capacity degradation. → Low-Co or Co-free R-Mg-Ni-based electrode alloys should be developed. - Abstract: This review is devoted to new rare earth-Mg-Ni-based (R-Mg-Ni-based) hydrogen storage alloys that have been developed over the last decade as the most promising next generation negative electrode materials for high energy and high power Ni/MH batteries. Preparation techniques, structural characteristics, gas-solid reactions and electrochemical performances of this system alloy are systematically summarized and discussed. The improvement in electrochemical properties and their degradation mechanisms are covered in detail. Optimized alloy compositions with high discharge capacities, good electrochemical kinetics and reasonable cycle lives are described as well. For their practical applications in Ni/MH batteries, however, it is essential to develop an industrial-scale homogeneous preparation technique, and a low-cost R-Mg-Ni-based electrode alloy (low-Co or Co-free) with high discharge capacity, long cycle life and good kinetics.

  16. Advanced materials for space nuclear power systems

    Science.gov (United States)

    Titran, Robert H.; Grobstein, Toni L.; Ellis, David L.

    1991-01-01

    The overall philosophy of the research was to develop and characterize new high temperature power conversion and radiator materials and to provide spacecraft designers with material selection options and design information. Research on three candidate materials (carbide strengthened niobium alloy PWC-11 for fuel cladding, graphite fiber reinforced copper matrix composites for heat rejection fins, and tungsten fiber reinforced niobium matrix composites for fuel containment and structural supports) considered for space power system applications is discussed. Each of these types of materials offers unique advantages for space power applications.

  17. Irradiation Tests of Alloy 690 Steam Generator Tube Material of the SMART in HANARO

    International Nuclear Information System (INIS)

    The System-integrated Modular Advanced ReacTor (SMART) is one of the most advanced SMRs. The Korean government decided to obtain the standard design approval on SMART from the Korean licensing authority by 2011. Because the SMART steam generators are located inside the reactor vessel, the degradation of the fracture toughness of the Alloy 690 heat exchanger tube should be clearly determined for a design lifetime neutron fluence. However, the neutron irradiation characteristics of the alloy are barely known. Therefore, an irradiation plan of the Alloy 690 materials to obtain the neutron irradiation characteristics of the alloy using the HANARO irradiation capsules was planned. The target of fast neutron fluence of Alloy 690 was determined to be 1x1018 n/cm2, 1x1019 n/cm2, and 1x1020 n/cm2 (E>1.0 MeV), considering the maximum lifetime neutron fluence of 1.1x1018 n/cm2 of the SMART steam generator. To obtain these neutron fluences, three different irradiation capsules were scheduled and successfully irradiated in the OR5 and CT test holes of the HANARO. The target of irradiation temperature of the specimens was determined as 250 ± 10 .deg. C, considering the operating temperature of 247 .deg. C∼282 .deg. C of the steam generator tube having the highest neutron fluence. Generally, the neutron irradiation degradation effect appears more clearly in a lower temperature. The obtained material properties of the irradiated Alloy 690 specimens will be very valuable to acquire the standard design approval of SMART from the Korean licensing authority

  18. Influence of Dental Alloys and an All-Ceramic Material on Cell Viability and Interleukin-1beta Release in a Three-Dimensional Cell Culture Model

    OpenAIRE

    ÖZEN, Jülide; Ural, Ali Uğur; Dalkiz, Mehmet; BEYDEMİR, Bedri

    2005-01-01

    The purpose of this study was to determine the influence of various types of dental casting alloys and ceramic upon cell viability and the synthesis of IL-1beta (b) in a three-dimensional cell culture system consisting of human gingival fibroblast, and to determine their effect in gingival inflammation. Au-Pt-In alloy (Pontostar), Ni-Cr-Mo alloy (Remanium-CS), a titanium alloy (Ti-6Al-4V), copper (Cu), and an all ceramic (In-Ceram) were used as test materials. The materials were exposed to a ...

  19. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.; Ren, W. [Oak Ridge National Lab., TN (United States)

    1996-08-01

    Materials properties were collected for the design and construction of structural components for use in advanced heat recovery and hot gas cleanup systems. Alloys systems included 9Cr-1Mo-V steel, modified 316 stainless steel, modified type 310 stainless steel, modified 20Cr-25Ni-Nb stainless steel, modified alloy 800, and two sulfidation resistant alloys: HR160 and HR120. Experimental work was undertaken to expand the databases for potentially useful alloys. Types of testing included creep, stress-rupture, creep-crack growth, fatigue, and post-exposure short-time tensile tests. Because of the interest in relatively inexpensive alloys for service at 700{degrees}C and higher, research emphasis was placed on a modified type 310 stainless steel and a modified 20Cr-25Ni-Nb stainless steel. Both steels were found to have useful strength to 925{degrees}C with good weldability and ductility.

  20. Squeeze Casting Method Of AI-Si Alloy For Piston Material

    International Nuclear Information System (INIS)

    The AI-Si alloy is an alloy used as piston material. This alloys could be as AI-Si hypereutectic alloy (Si content more than 12.5 % wt.), as AI-Si eutectic alloy (Si cuntent 12.5 % wt, and as AI-Si hypoeutectic alloy (Si content less than 12.5 % wt.). The synthesize of AI-Si alloy piston generally using the technique of gravity casting in a dies. This method is causing high porousity. By using the squeeze technique, amount ofporousity in AI-Si alloy is possibly reduced and the density of this alloy should be higher. The other factors such as alloying elements of AI-Si alloy (Mg. Cu, Zn) would increase the mechanical properties especially the hardness. The focuses of this research are the microstructure and the maximum hardness during the heat treatment of AI-Si alloy which was added by alloying elments. The result of hardness at test shows the maximum hardness at 94.7 kg/mm2 obtained at aging temperature of 210oC for hours with homogenous dendritic microstructure

  1. Investigations on high-temperature corrosion of commercial materials and model alloys in simulated waste and biomass combustion environments

    OpenAIRE

    Schmitt, Markus

    2013-01-01

    The motivation of this work was to find cost-effective and corrosion resistant alloys as alternatives to commercial materials, which meet the requirements in waste incineration and biomass combustion power plants. As commercial materials low- and high-alloyed steels and a Nickel-based alloy were investigated. The model alloys were 9%Cr-alloys modified with nickel, aluminium and silicon, and binary iron-aluminides with max. 40 at.% Al. In the exposure experiments, the materials were covered wi...

  2. Unravelling the materials genome: Symmetry relationships in alloy properties

    International Nuclear Information System (INIS)

    Highlights: ► Research strategy for Accelerated Metallurgy project is outlined. ► Surprising symmetry among atomic, nanoscale and mechanical properties. ► Generalisation of Ashby diagrams via principal component analysis. ► Atomic-related properties can be described with linear regression. ► Mechanical properties modelled via Kocks–Mecking-type physical method. -- Abstract: Metals and alloys have been indispensable for technological progress, but only a fraction of the possible ternary systems (combinations of three elements) is known. Statistical inference methods combined with physical models are presented to discover new systems of enhanced properties. It is demonstrated that properties originating from atomic-level interactions can be described employing a linear regression analysis, but properties incorporating microstructural and thermal history effects require a balance between physical and statistical modelling. In spite of this, there is a remarkable degree of symmetry among all properties, and by employing a principal components analysis it is shown that ten properties essential to engineering can be described well in a three dimensional space. This will aid in the discovery of novel alloying systems

  3. Smart materials based on shape memory alloys: examples from Europe

    Energy Technology Data Exchange (ETDEWEB)

    Gotthardt, R.; Scherrer, P. [Ecole Polytechnique Federale, Lausanne (Switzerland). Dept. de Physique; Stalmans, R. [Dept. of Metallurgy and Materials Engineering, Katholieke Univ. Leuven, Heverlee (Belgium)

    2000-07-01

    Shape memory alloys (SMAs) have become increasingly attractive as embedded actuators in polymers yielding adaptive composite structures. In particular, SMA-elements have been used to actively or passively control shape, elastic modules, internal stress level and damping capacity of such smart composites. In the passive approach, copper-base SMA-plates can be used as temperature-sensitive damping elements, an interesting solution to improve the vibrational behaviour of alpine skis for example. Active materials are obtained by the integration of pre-strained Ni-Ti-base thin wires in polymer matrix composites enabling control of the vibrational behaviour through the recovery-stress tuning technique. In this paper, some results of national research programmes in Belgium and Switzerland, mainly concerning the damping capacity, are shown and a new European project entitled ''adaptive composites with embedded shape memory alloy wires'' is presented in which partners from Belgium, Germany, Greece, Great Britain and Switzerland are collaborating. (orig.)

  4. Mapping Chemical Selection Pathways for Designing Multicomponent Alloys: an informatics framework for materials design

    Science.gov (United States)

    Srinivasan, Srikant; Broderick, Scott R.; Zhang, Ruifeng; Mishra, Amrita; Sinnott, Susan B.; Saxena, Surendra K.; Lebeau, James M.; Rajan, Krishna

    2015-12-01

    A data driven methodology is developed for tracking the collective influence of the multiple attributes of alloying elements on both thermodynamic and mechanical properties of metal alloys. Cobalt-based superalloys are used as a template to demonstrate the approach. By mapping the high dimensional nature of the systematics of elemental data embedded in the periodic table into the form of a network graph, one can guide targeted first principles calculations that identify the influence of specific elements on phase stability, crystal structure and elastic properties. This provides a fundamentally new means to rapidly identify new stable alloy chemistries with enhanced high temperature properties. The resulting visualization scheme exhibits the grouping and proximity of elements based on their impact on the properties of intermetallic alloys. Unlike the periodic table however, the distance between neighboring elements uncovers relationships in a complex high dimensional information space that would not have been easily seen otherwise. The predictions of the methodology are found to be consistent with reported experimental and theoretical studies. The informatics based methodology presented in this study can be generalized to a framework for data analysis and knowledge discovery that can be applied to many material systems and recreated for different design objectives.

  5. Materials management information systems.

    Science.gov (United States)

    1996-01-01

    The hospital materials management function--ensuring that goods and services get from a source to an end user--encompasses many areas of the hospital and can significantly affect hospital costs. Performing this function in a manner that will keep costs down and ensure adequate cash flow requires effective management of a large amount of information from a variety of sources. To effectively coordinate such information, most hospitals have implemented some form of materials management information system (MMIS). These systems can be used to automate or facilitate functions such as purchasing, accounting, inventory management, and patient supply charges. In this study, we evaluated seven MMISs from seven vendors, focusing on the functional capabilities of each system and the quality of the service and support provided by the vendor. This Evaluation is intended to (1) assist hospitals purchasing an MMIS by educating materials managers about the capabilities, benefits, and limitations of MMISs and (2) educate clinical engineers and information system managers about the scope of materials management within a healthcare facility. Because software products cannot be evaluated in the same manner as most devices typically included in Health Devices Evaluations, our standard Evaluation protocol was not applicable for this technology. Instead, we based our ratings on our observations (e.g., during site visits), interviews we conducted with current users of each system, and information provided by the vendor (e.g., in response to a request for information [RFI]). We divided the Evaluation into the following sections: Section 1. Responsibilities and Information Requirements of Materials Management: Provides an overview of typical materials management functions and describes the capabilities, benefits, and limitations of MMISs. Also includes the supplementary article, "Inventory Cost and Reimbursement Issues" and the glossary, "Materials Management Terminology." Section 2. The

  6. Surface segregation in binary alloy first wall candidate materials

    International Nuclear Information System (INIS)

    We have been studying the conditions necessary to produce a self-sustaining stable lithium monolayer on a metal substrate as a means of creating a low-Z film which sputters primarily as secondary ions. It is expected that because of the toroidal field, secondary ions originating at the first wall will be returned and contribute little to the plasma impurity influx. Aluminum and copper have, because of their high thermal conductivity and low induced radioactivity, been proposed as first wall candidate materials. The mechanical properties of the pure metals are very poorly suited to structural applications and an alloy must be used to obtain adequate hardness and tensile strength. In the case of aluminum, mechanical properties suitable for aircraft manufacture are obtained by the addition of a few at% Li. In order to investigate alloys of a similar nature as candidate structural materials for fusion machines we have prepared samples of Li-doped aluminum using both a pyro-metallurgical and a vapor-diffusion technique. The sputtering properties and surface composition have been studied as a function of sample temperature and heating time, and ion beam mass. The erosion rate and secondary ion yield of both the sputtered Al and Li have been monitored by secondary ion mass spectroscopy and Auger analysis providing information on surface segregation, depth composition profiles, and diffusion rates. The surface composition ahd lithium depth profiles are compared with previously obtained computational results based on a regular solution model of segregation, while the partial sputtering yields of Al and Li are compared with results obtained with a modified version of the TRIM computer program. (orig.)

  7. Improved Damage Resistant Composite Materials Incorporating Shape Memory Alloys

    Science.gov (United States)

    Paine, Jeffrey S. N.; Rogers, Craig A.

    1996-01-01

    Metallic shape memory alloys (SMA) such as nitinol have unique shape recovery behavior and mechanical properties associated with a material phase change that have been used in a variety of sensing and actuation applications. Recent studies have shown that integrating nitinol-SMA actuators into composite materials increases the composite material's functionality. Hybrid composites of conventional graphite/epoxy or glass/epoxy and nitinol-SMA elements can perform functions in applications where monolithic composites perform inadequately. One such application is the use of hybrid composites to function both in load bearing and armor capacities. While monolithic composites with high strength-to-weight ratios function efficiently as loadbearing structures, because of their brittle nature, impact loading can cause significant catastrophic damage. Initial composite failure modes such as delamination and matrix cracking dissipate some impact energy, but when stress exceeds the composite's ultimate strength, fiber fracture and material perforation become dominant. One of the few methods that has been developed to reduce material perforation is hybridizing polymer matrix composites with tough kevlar or high modulus polyethynylene plies. The tough fibers increase the impact resistance and the stiffer and stronger graphite fibers carry the majority of the load. Similarly, by adding nitinol-SMA elements that absorb impact energy through the stress-induced martensitic phase transformation, the composites' impact perforation resistance can be greatly enhanced. The results of drop-weight and high velocity gas-gun impact testing of various composite materials will be presented. The results demonstrate that hybridizing composites with nitinol-SMA elements significantly increases perforation resistance compared to other traditional toughening elements. Inspection of the composite specimens at various stages of perforation by optical microscope illustrates the mechanisms by which

  8. Integrated material accountancy system

    International Nuclear Information System (INIS)

    In this paper we present the system that we are actually using for Nuclear Material Accounting and Manufacturing Management in our UO2 Fuel Fabrication Plant located at Juzbado, Salamanca, Spain. The system is based mainly on a real time data base which gather data for all the operations performed in our factory from UO2 powder reception to fuel assemblies shipment to the customers. The accountancy is just an important part of the whole integrated system covering all the aspects related to manufacturing: planning, traceability, Q.C. analysis, production control and accounting data

  9. Polyphase alloys as rechargeable electrodes in advanced battery systems

    Science.gov (United States)

    Huggins, Robert A.

    1987-01-01

    The rechargeability of electrochemical cells is often limited by negative electrode problems. These may include loss of capacity, increased impedance, macroscopic shape change, dendrite growth, or a tendency for filamentary or whisker growth. In principle, these problems can be reduced or eliminated by the use of alloys that undergo either displacement or insertion reactions at reactant species activities less than unity, rather than pure elements. The fundamental reasons for some of these problems with elemental electrodes, as well as the basic principles involved in the different behavior of alloys, are briefly discussed. More information is now available concerning the thermodynamic and kinetic properties of a number of alloys of potential interest for use as electrodes in elevated temperature lithium battery systems. Recent results have extended these results down to ambient temperatures, indicating that some such materials may be of interest for use with new low temperature molten salt electrolytes, or with organic solvent electrolytes. The all solid mixed conductor matrix concept is also reviewed.

  10. Structural alloys for superconducting magnets in fusion energy systems

    International Nuclear Information System (INIS)

    The behaviour of selected alloys for superconducting magnet structures in fusion energy systems is reviewed with emphasis on the following austenitic stainless steels (AISI grades 304, 310S and 316), nitrogen-strengthened austenitic stainless steels (types 304LN, 316LN and 21Cr-6Ni-9Mn) and aluminium alloys (grades 5083, 6061 and 2219). The mechanical and physical properties of the selected alloys at 4 K are reviewed. Welding, the properties of weldments, and other fabrication considerations are briefly discussed. The available information suggests that several commercial alloys have adequate properties at 4 K and sufficient fabrication characteristics for the large magnet structures needed for fusion energy systems. (orig.)

  11. Structural alloys for superconducting magnets in fusion energy systems

    International Nuclear Information System (INIS)

    The behavior of selected alloys for superconducting magnet structures in fusion energy systems is reviewed with emphasis on austenitic stainless steels (AISI grades 304, 310S, and 316), nitrogen-strengthened austenitic stainless steels (304LN, 316LN, and 21Cr-6Ni-9Mn) and aluminum alloys (5083, 6061, and 2219). The mechanical and physical properties of the selected alloys at 40K are reviewed. Welding, properties of weldments, and other fabrication considerations are briefly discussed. The available information suggests that several commercial alloys have adequate properties at 40K and sufficient fabrication characteristics for the large magnet structures needed for fusion energy systems

  12. Single-, two-, and three-phase binary-alloy systems

    Science.gov (United States)

    Tenney, D. R.

    1980-01-01

    Series of three computer programs solves one-dimensional transient diffusion problems in single-and multiphase binary-alloy systems. Accurate understanding of diffusion process in binary-alloy system is important for development of metal matrix composites, some protective coatings, and thin-film technology.

  13. Zr-alloys, the nuclear material for water reactor fuel. A survey and update with focus on fuel for pressurized water reactor systems

    International Nuclear Information System (INIS)

    This paper is intended to provide a solid overview on the development of the requirements and the respective answers found as far as water cooled fuel rods and assemblies are concerned. It shall be a help as well for designers and manufacturers as also for users of this fuel, because only a broad and consistent knowledge on all aspects of the application of this material in nuclear fuel can guarantee a successful operation under the still increasing requirements in water cooled reactor cores

  14. Nuclear Systems Materials Handbook

    International Nuclear Information System (INIS)

    The NSM Handbook is a multi-volume document being compiled on a continuing basis to meet the broad materials data requirements of those involved in the development of advanced nuclear energy systems. The present focus of the Handbook is upon nuclear systems that have not yet achieved commercial status, with near-term emphasis on the nation's Liquid Metal Fast Breeder Reactor Program. Actual use of the Handbook extends to other advanced nuclear concepts sharing the same needs, and to many nonnuclear engineering activities as well

  15. Transients in the composition of material sputtered from alloy targets

    Energy Technology Data Exchange (ETDEWEB)

    Andersen, H.H.; Stenum, B.; Soerensen, T.; Whitlow, H.J. (Aarhus Univ. (Denmark). Inst. of Physics)

    1984-03-01

    Material sputtered with 20-320 keV Ar/sup +/ ions from the binary alloy CuPt, Ni/sub 5/Pt and NiPt has been collected sequentially on thin carbon foils. The composition of the collected material was analyzed by Rutherford backscattering to reveal transients in the composition of the sputtered flux. In the beginning Cu and Ni were preferentially ejected. These results, together with earlier data for AgAu and Cu/sub 3/Au, where Ag and Cu were preferentially ejected, show the lighter element to be preferentially emitted during the transient, but particularly the results for Cu/sub 3/Au and Ni/sub 5/Pd suggest that a native oxide layer may play a substantial role, although only for the case of Cu/sub 3/Au did such an oxide have a sufficient thickness to be revealed by Rutherford backscattering. Measurements have further been carried out for pure copper bombarded with 45 keV Bi/sup +/ ions. Here, the bismuth re-emission reaches a steady-state a factor of 10 faster than the copper yield, a fact which again may be related to oxygen-driven surface segregation. 39 refs.

  16. Development of a new β Ti alloy with low modulus and favorable plasticity for implant material.

    Science.gov (United States)

    Liang, S X; Feng, X J; Yin, L X; Liu, X Y; Ma, M Z; Liu, R P

    2016-04-01

    One of the most important development directions of the Ti and its alloys is the applications in medical field. Development of new Ti alloys with low elastic modulus and/or favorable biocompatibility plays an important role for promoting its application in medical field. In this work, a new β Ti alloy (Ti-31Nb-6Zr-5Mo, wt.%) was designed for implant material using d-electron alloy design method. Microstructure and tensile properties of the designed alloy after hot rolling (HR) and solution followed by aging treatments (SA) were investigated. Results show that the designed alloy is composed of single β phase. However, microstructural analysis shows that the β phase in the designed alloy separates into Nb-rich and Nb-poor phase regions. The Nb-rich regions in HR specimen are typical elongated fiber texture, but are equiaxed particles with several micrometers in SA specimen. Tensile results show that the designed alloy has low Young's modulus of 44 GPa for HR specimen and 48 GPa for SA specimen which are very close to the extreme of Young's modulus of bulk titanium alloys. At the same time, the designed alloy has favorable plasticity in term of elongation of 26.7% for HR specimen and 20.6% for SA specimen, and appropriate tensile strength over 700 MPa. In short, the designed alloy has low elastic modulus close to that of bone and favorable plasticity and strength which can be a potential candidate for hard tissue replacements. PMID:26838858

  17. Materials selection guidelines for geothermal energy utilization systems

    Energy Technology Data Exchange (ETDEWEB)

    Ellis, P.F. II; Conover, M.F.

    1981-01-01

    This manual includes geothermal fluid chemistry, corrosion test data, and materials operating experience. Systems using geothermal energy in El Salvador, Iceland, Italy, Japan, Mexico, New Zealand, and the United States are described. The manual provides materials selection guidelines for surface equipment of future geothermal energy systems. The key chemical species that are significant in determining corrosiveness of geothermal fluids are identified. The utilization modes of geothermal energy are defined as well as the various physical fluid parameters that affect corrosiveness. Both detailed and summarized results of materials performance tests and applicable operating experiences from forty sites throughout the world are presented. The application of various non-metal materials in geothermal environments are discussed. Included in appendices are: corrosion behavior of specific alloy classes in geothermal fluids, corrosion in seawater desalination plants, worldwide geothermal power production, DOE-sponsored utilization projects, plant availability, relative costs of alloys, and composition of alloys. (MHR)

  18. Tantalum-niobium-alloys as electrolyte capacitor materials

    Energy Technology Data Exchange (ETDEWEB)

    Chamdawalla, N.; Ettmayer, P.; Leuprecht, R.; Aschenbrenner, W.; Bildstein, H.

    1986-07-01

    The properties of Na-Nb-alloys with respect to their use in electrolytic foil condensers were examined by measuring the etching factor, the formability of Ta-Nb foils and the residual current of Ta-Nb alloy wires used for contact leads. Alloys with Nb contents up to 25 wt.-% can be used instead of unalloyed Ta without loss of quality. If the etching and forming procedures were optimized for different compositions, the use of alloys with up to 50 wt.-% Nb for capacitors might be feasible.

  19. A comparison of thermoelectric phenomena in diverse alloy systems

    Energy Technology Data Exchange (ETDEWEB)

    Cook, Bruce

    1999-01-01

    The study of thermoelectric phenomena in solids provides a wealth of opportunity for exploration of the complex interrelationships between structure, processing, and properties of materials. As thermoelectricity implies some type of coupled thermal and electrical behavior, it is expected that a basic understanding of transport behavior in materials is the goal of such a study. However, transport properties such as electrical resistivity and thermal diffusivity cannot be fully understood and interpreted without first developing an understanding of the material's preparation and its underlying structure. It is the objective of this dissertation to critically examine a number of diverse systems in order to develop a broad perspective on how structure-processing-property relationships differ from system to system, and to discover the common parameters upon which any good thermoelectric material is based. The alloy systems examined in this work include silicon-germanium, zinc oxide, complex intermetallic compounds such as the half-Heusler MNiSn, where M = Ti, Zr, or Hf, and rare earth chalcogenides.

  20. Microstructural Evolution of Alloy Powder for Electronic Materials with Liquid Miscibility Gap

    Science.gov (United States)

    Ohnuma, I.; Saegusa, T.; Takaku, Y.; Wang, C. P.; Liu, X. J.; Kainuma, R.; Ishida, K.

    2009-01-01

    The microstructure of powders that are applicable for electronic materials were studied for some systems in which there is a liquid miscibility gap. The characteristic morphologies of an egg-like core type and a uniform second-phase dispersion are shown in relation to the phase diagram, where thermodynamic calculations are a powerful tool for alloy design and the prediction of microstructure. Typical examples of microstructural evolution and properties of Pb-free solders and Ag-based micropowders with high electrical conductivity produced by a gas-atomizing method are presented.

  1. Development of a New Ferrous Aluminosilicate Refractory Material for Investment Casting of Aluminum Alloys

    Science.gov (United States)

    Yuan, Chen; Jones, Sam; Blackburn, Stuart

    2012-12-01

    Investment casting is a time-consuming, labour intensive process, which produces complex, high value-added components for a variety of specialised industries. Current environmental and economic pressures have resulted in a need for the industry to improve current casting quality, reduce manufacturing costs and explore new markets for the process. Alumino-silicate based refractories are commonly used as both filler and stucco materials for ceramic shell production. A new ceramic material, norite, is now being produced based on ferrous aluminosilicate chemistry, having many potential advantages when used for the production of shell molds for casting aluminum alloy. This paper details the results of a direct comparison made between the properties of a ceramic shell system produced with norite refractories and a typical standard refractory shell system commonly used in casting industry. A range of mechanical and physical properties of the systems was measured, and a full-scale industrial casting trial was also carried out. The unique properties of the norite shell system make it a promising alternative for casting aluminum based alloys in the investment foundry.

  2. AlSi17Cu5Mg alloy as future material for castings of pistons for internal combustion engines

    Directory of Open Access Journals (Sweden)

    J. Piątkowski

    2015-07-01

    Full Text Available The paper presents chosen properties and microstructure of AlSi17Cu5Mg alloy as future material for casting pistons in automotive industry. Tests were conducted to elaborate technology of preparation, assessment of crystallisation parameters and shaping the primary structure of the silumin with the aim to improve the working parameters and the functioning efficiency in cylinder-piston system. Refinement of Si crystals, achieved due to overheating above the temperature Tliq. causes that the alloy reaches satisfactory properties in working chamber of the engine are optimised. Such condition of material characteristics causes that hypereutectic silumins, for chosen applications in transport, may serve as an alternative to Al - Si alloys of hypoeutectic and near - eutectic type.

  3. Investigation of austenitic alloys for advanced heat recovery and hot-gas cleanup systems

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    Materials properties were collected for the design and construction of structural components for use in advanced heat recovery and hot gas cleanup systems. Alloys systems included 9Cr-1Mo-V steel, modified 316 stainless steel, modified type 310 stainless steel, modified 20Cr-25Ni-Nb stainless steel, and modified alloy 800. Experimental work was undertaken to expand the databases for potentially useful alloys. Types of testing included creep, stress-rupture, creep-crack growth, fatigue, and post-exposure short-time tensile tests. Because of the interest in relatively inexpensive alloys for service at 700 C and higher, research emphasis was placed on a modified type 310 stainless steel and a modified 20Cr-25Ni-Nb stainless steel. Both steels were found to have useful strength to 925 C with good weldability and ductility.

  4. Alloys oxidation of aluminium-scandium system

    International Nuclear Information System (INIS)

    Alloys and compounds of rare earth metals with aluminium thanks to their high corrosion stability, durability and small specific weight find to apply in various new techniques. On the base of carried out investigation it could be recommend as de oxidizing and alloying compositions containing 15-50 % of scandium as in possession of minimal oxidation

  5. High strength alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  6. High strength alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  7. Double Retort System for Materials Compatibility Testing

    Energy Technology Data Exchange (ETDEWEB)

    V. Munne; EV Carelli

    2006-02-23

    With Naval Reactors (NR) approval of the Naval Reactors Prime Contractor Team (NRPCT) recommendation to develop a gas cooled reactor directly coupled to a Brayton power conversion system as the Space Nuclear Power Plant (SNPP) for Project Prometheus (References a and b) there was a need to investigate compatibility between the various materials to be used throughout the SNPP. Of particular interest was the transport of interstitial impurities from the nickel-base superalloys, which were leading candidates for most of the piping and turbine components to the refractory metal alloys planned for use in the reactor core. This kind of contamination has the potential to affect the lifetime of the core materials. This letter provides technical information regarding the assembly and operation of a double retort materials compatibility testing system and initial experimental results. The use of a double retort system to test materials compatibility through the transfer of impurities from a source to a sink material is described here. The system has independent temperature control for both materials and is far less complex than closed loops. The system is described in detail and the results of three experiments are presented.

  8. Double Retort System for Materials Compatibility Testing

    International Nuclear Information System (INIS)

    With Naval Reactors (NR) approval of the Naval Reactors Prime Contractor Team (NRPCT) recommendation to develop a gas cooled reactor directly coupled to a Brayton power conversion system as the Space Nuclear Power Plant (SNPP) for Project Prometheus (References a and b) there was a need to investigate compatibility between the various materials to be used throughout the SNPP. Of particular interest was the transport of interstitial impurities from the nickel-base superalloys, which were leading candidates for most of the piping and turbine components to the refractory metal alloys planned for use in the reactor core. This kind of contamination has the potential to affect the lifetime of the core materials. This letter provides technical information regarding the assembly and operation of a double retort materials compatibility testing system and initial experimental results. The use of a double retort system to test materials compatibility through the transfer of impurities from a source to a sink material is described here. The system has independent temperature control for both materials and is far less complex than closed loops. The system is described in detail and the results of three experiments are presented

  9. Corrosion properties of cladding materials from Zr1Nb alloy

    International Nuclear Information System (INIS)

    The corrosion behaviour was observed of the Zr1Nb alloy in hot water and superheated steam and the effects of impurity content, of the purity of the corrosion environment and of the heat treatment of the alloy were studied on the alloy corrosion resistance. Also studied were the absorption of hydrogen by the alloy and its behaviour in reactor situations. It was ascertained that the alloy has a good corrosion resistance up to a temperature of 350 degC. The corrosion resistance is reduced by the presence of nitrogen above 50 to 70 ppm and of carbon above 50 to 90 ppm. A graphic representation is given of the dependence of corrosion resistance on the temperature of annealing, the nitrogen content of the alloy and the time of the action of hot water or steam, as well as the dependence of the hydrogen content in the alloy on the peripheral tension of the cladding in hot water both in non-active environment and at irradiation with a neutron flux of approximately 1020 n/cm2. (J.B.)

  10. Small-angle scattering in materials science - a short review of applications in alloys, ceramics and composite materials

    International Nuclear Information System (INIS)

    Since the early days of small-angle scattering (SAS), this technique has been used to characterize the structure of solid materials on the nanometer scale. Some recent developments in this field will be reviewed, focusing on alloys, ceramics and (nano-) composite materials. The large field of SAS from polymeric systems will not be covered. Classical applications of SAS are the characterization of pores or precipitates in alloys, for instance. In more recent years, a range of new applications for X-ray SAS has emerged owing to the availability of more and more brilliant (synchrotron) X-ray sources. Examples include grazing-incidence SAXS, used increasingly to characterize nano-structured surfaces on semiconductors and also on other materials. The use of a narrow X-ray beam also allows the investigation of extremely inhomogeneous or hierarchically structured materials by scanning SAXS. In this approach, the specimen is moved step by step across an X-ray beam with a diameter of a few micrometers (or even less), collecting a SAXS pattern at each step. In neutron SAS, the systematic use of magnetic cross-sections has brought considerable progress in the study of magnetic nano-particles or nano-composites. Single crystalline or textured materials are being studied under several orientations with respect to the primary beam to yield three-dimensional (neutron or X-ray) SAS patterns. In many cases, SAS is combined with other techniques, such as electron microscopy, spectroscopy or mechanical characterization, the most elegant being an in-situ combination. A number of recent examples for the above-mentioned approaches will be given. (orig.)

  11. Aluminum Alloying Effects on Lattice Types, Microstructures, and Mechanical Behavior of High-Entropy Alloys Systems

    Science.gov (United States)

    Tang, Zhi; Gao, Michael C.; Diao, Haoyan; Yang, Tengfei; Liu, Junpeng; Zuo, Tingting; Zhang, Yong; Lu, Zhaoping; Cheng, Yongqiang; Zhang, Yanwen; Dahmen, Karin A.; Liaw, Peter K.; Egami, Takeshi

    2013-12-01

    The crystal lattice type is one of the dominant factors for controlling the mechanical behavior of high-entropy alloys (HEAs). For example, the yield strength at room temperature varies from 300 MPa for the face-centered-cubic (fcc) structured alloys, such as the CoCrCuFeNiTi x system, to about 3,000 MPa for the body-centered-cubic (bcc) structured alloys, such as the AlCoCrFeNiTi x system. The values of Vickers hardness range from 100 to 900, depending on lattice types and microstructures. As in conventional alloys with one or two principal elements, the addition of minor alloying elements to HEAs can further alter their mechanical properties, such as strength, plasticity, hardness, etc. Excessive alloying may even result in the change of lattice types of HEAs. In this report, we first review alloying effects on lattice types and properties of HEAs in five Al-containing HEA systems: Al x CoCrCuFeNi, Al x CoCrFeNi, Al x CrFe1.5MnNi0.5, Al x CoCrFeNiTi, and Al x CrCuFeNi2. It is found that Al acts as a strong bcc stabilizer, and its addition enhances the strength of the alloy at the cost of reduced ductility. The origins of such effects are then qualitatively discussed from the viewpoints of lattice-strain energies and electronic bonds. Quantification of the interaction between Al and 3 d transition metals in fcc, bcc, and intermetallic compounds is illustrated in the thermodynamic modeling using the CALculation of PHAse Diagram method.

  12. Quantitative estimation of structure homogeneity of mechanically alloyed dispersion-strengthened composite materials

    International Nuclear Information System (INIS)

    A method of quantitative estimation of microstructure homogeneity of mechanical alloyed composite materials is proposed. As an indicator of satisfactory degree of microstructure homogeneity a value of variation coefficient of 10% is accepted.

  13. New water-soluble metal working fluids additives from phosphonic acid derivatives for aluminum alloy materials.

    Science.gov (United States)

    Kohara, Ichitaro; Tomoda, Hideyuki; Watanabe, Shoji

    2007-01-01

    Water-soluble metal working fluids are used for processing of aluminum alloy materials. This short paper describes properties of new additives for water-soluble cutting fluids for aluminum alloy materials. Some alkyldiphosphonic acids were prepared with known method. Amine salts of these phosphonic acids showed anti-corrosion property for aluminum alloy materials. However, they have no hard water tolerance. Monoesters of octylphosphonic acid were prepared by the reaction of octylphosphonic acid dichloride with various alcohols in the presence of triethylamine. Amine salts of monoester of octylphosphonic acid with diethyleneglycol monomethyl ether, ethyleneglycol monomethyl ether and triethyleneglycol monomethyl ether showed both of a good anti-corrosion property for aluminum alloy materials and hard water tolerance. PMID:17898459

  14. Novel metallic alloys as phase change materials for heat storage in direct steam generation applications

    Science.gov (United States)

    Nieto-Maestre, J.; Iparraguirre-Torres, I.; Velasco, Z. Amondarain; Kaltzakorta, I.; Zubieta, M. Merchan

    2016-05-01

    Concentrating Solar Power (CSP) is one of the key electricity production renewable energy technologies with a clear distinguishing advantage: the possibility to store the heat generated during the sunny periods, turning it into a dispatchable technology. Current CSP Plants use an intermediate Heat Transfer Fluid (HTF), thermal oil or inorganic salt, to transfer heat from the Solar Field (SF) either to the heat exchanger (HX) unit to produce high pressure steam that can be leaded to a turbine for electricity production, or to the Thermal Energy Storage (TES) system. In recent years, a novel CSP technology is attracting great interest: Direct Steam Generation (DSG). The direct use of water/steam as HTF would lead to lower investment costs for CSP Plants by the suppression of the HX unit. Moreover, water is more environmentally friendly than thermal oils or salts, not flammable and compatible with container materials (pipes, tanks). However, this technology also has some important challenges, being one of the major the need for optimized TES systems. In DSG, from the exergy point of view, optimized TES systems based on two sensible heat TES systems (for preheating of water and superheating vapour) and a latent heat TES system for the evaporation of water (around the 70% of energy) is the preferred solution. This concept has been extensively tested [1, 2, 3] using mainly NaNO3 as latent heat storage medium. Its interesting melting temperature (Tm) of 306°C, considering a driving temperature difference of 10°C, means TES charging steam conditions of 107 bar at 316°C and discharging conditions of 81bar at 296°C. The average value for the heat of fusion (ΔHf) of NaNO3 from literature data is 178 J/g [4]. The main disadvantage of inorganic salts is their very low thermal conductivity (0.5 W/m.K) requiring sophisticated heat exchanging designs. The use of high thermal conductivity eutectic metal alloys has been recently proposed [5, 6, 7] as a feasible alternative. Tms

  15. On the Choice of Tool Material in Friction Stir Welding of Titanium Alloys

    OpenAIRE

    Settineri, Luca

    2012-01-01

    Friction Stir Welding (FSW) is a solid state welding process patented in 1991 by TWI; initially adopted to weld aluminum alloys, is now being successfully used also for magnesium alloys, copper and steels. The wide diffusion the process is having is due to the possibility to weld both materials traditionally considered difficult to be welded or "unweldable" by traditional fusion welding processes due to peculiar thermal and chemical material properties, and complex geometries as sandwich stru...

  16. Sol-gel derived nanocomposite materials for corrosion protection of aluminium alloys

    OpenAIRE

    Schmidt, Helmut K.; Müller, Peter; Dittfurth, Carola; Albayrak, Sener; Puhl, Anne

    2000-01-01

    Thermally curable nanocomposite coating materials have been developed to seal and protect copper-containing aluminium alloys against corrosion. The coating material was prepared via the sol-gel-process starting from epoxy functionalised silanes, nanoscaled silica and organic diole crosslinker. This coating matrix was additionally supplied with a varying content of cerium oxide (1-20 wt.%). The corrosion protective efficiency of these coatings was investigated on aluminium alloys Al 6013-T6 an...

  17. Corrosion of copper alloys in sulphide containing district heting systems

    DEFF Research Database (Denmark)

    Thorarinsdottir, R.I.; Maahn, Ernst Emanuel

    1999-01-01

    Copper and some copper alloys are prone to corrosion in sulphide containing geothermal water analogous to corrosion observed in district heating systems containing sulphide due to sulphate reducing bacteria. In order to study the corrosion of copper alloys under practical conditions a test was...... carried out at four sites in the Reykjavik District Heating System. The geothermal water chemistry is different at each site. The corrosion rate and the amount and chemical composition of deposits on weight loss coupons of six different copper alloys are described after exposure of 12 and 18 months...

  18. Application of smart materials in vibration control systems

    Directory of Open Access Journals (Sweden)

    E. Świtoński

    2007-09-01

    Full Text Available Purpose: The goal of this paper is to present application and method of numerical modelling smart materials in vibration control systems. Two methods of vibration control was presented in this work. First one is based on shape memory alloy absorber. Second method use magnetorheological bearing which was placed in revolute join of manipulator mechanism.Design/methodology/approach: The numerical models of presented mechanical systems were created in APDL language, which is internal ANSYS language. Dynamic characteristics of shape memory alloy absorber were determined by using algorithm which automatically changes absorber’s length. The manipulator mechanism with magnetorheological bearing was modelled by using multibody dynamics method connected with finite element method in ANSYS environment.Findings: Through this study it was determined shape memory alloy absorber’s length which eliminated specified resonance due to natural frequencies of mechanical system. The dynamic characteristics of mechanical system with magnetorheological bearing were also obtained.Research limitations/implications: The main disadvantage of presented methods is the necessity to calculate parameters for each iteration step. In the case of shape memory alloy absorber this process significantly extends the calculation time.Practical implications: Presented methods allowed to determine dynamic characteristics of vibration control systems using smart materials and enabled implementation of the method to commercial finite element method environment.Originality/value: This work contains new aspects, which are: determination of shape memory alloy absorber’s length, practical implementation of magnetorheological fluids in vibration control systems.

  19. Crystallization behavior and magnetic properties in High Fe content FeBCSiCu alloy system

    International Nuclear Information System (INIS)

    High Fe content FeBCSiCu nanocrystalline alloys are prepared by annealing melt-spun amorphous ribbons with aim at increasing saturation magnetic flux density. Microstructures identified by XRD and TEM reveal that Cu addition inhibits the surface crystallization of Fe86B7C7 alloy and improve its glass-forming ability. Activation energy of crystallization calculated by Kissinger's equation indicates that both Cu and Si addition promotes the precipitation of α-Fe phase and improves the thermal stability. VSM and DC B–H loop tracer measurements show that the Fe85.5B7C6Si1Cu0.5 nanocrystalline alloy exhibits high saturation magnetic flux density of 1.8 T and low coercivity of 10 A/m, respectively. AC properties measured by AC B–H analyzer show this alloy exhibits low core loss of 0.35 W/kg at 1 T at 50 Hz. Low material cost and convenient productivity make the Fe85.5B7C6Si1Cu0.5 nanocrystalline alloy an economical application in industry. - Highlights: • Cu addition inhibits the surface crystallization and improves the GFA. • The competitive formation of Fe3C and α-Fe phase impedes the devitrification. • Fe85.5B7C6Si1Cu0.5 nanocrystalline alloy exhibits excellent magnetic properties. • The alloy system has an economical advantage and convenient productivity

  20. Screening test results on potential alternate alloys for VHTGR applications. Advanced Gas Cooled Reactor Materials Program

    International Nuclear Information System (INIS)

    General Electric is working to define and develop the materials technology which will be required for advanced very High Temperature Gas Reactors operating at primary coolant temperatures up to 9500C. The most promising application which has been identified is providing process heat for the reforming of methane. Earlier work had identified Inconel 617 and Alloy 800H as the best of the commercially available alloys for the reformer components. Since these alloys were identified, additional alloys have been developed which may offer improved performance over the above reference reformer alloys. This report presents the results obtained to date on four possible alternate alloys, Nimonic 86, Sanicro 32X, SSS-113-MA, and X 8 NiCrMoNb 16 16, which are being evaluated by General Electric for thermal stability and compatibility with HTGR helium environments. The thermal stabilities of Nimonic 86, Sanicro 32X, and X 8 NiCrMoNb 16 16 have been shown to be good out to maximum exposure times and temperatures of 6000 hours and 9500C, respectively. The thermal stability, as measured by room temperature impact strength, and post exposure ductility of the Japanese developmental alloy SSS-113-MA have been shown to be poor. Measured impact strengths and ductilities below 15 ft-lbs and 10%, respectively, have been observed for this alloy. No conclusions regarding the helium compatibility of the alloys can be made at this time because of the limited data available

  1. Use of Intermetallic Alloys as Reactive Materials for Warhead Applications

    Institute of Scientific and Technical Information of China (English)

    Jürgen Evers; Thomas M.Klapötke

    2015-01-01

    With this communication we want to suggest the system ZrW2 ,a high-density and very hard intermetallic compound that reacts/burns highly exothermic with air at high temperature.This intermetallic phase should provide a very suitable reactive material for warhead applications.

  2. Lithium alloys and metal oxides as high-capacity anode materials for lithium-ion batteries

    International Nuclear Information System (INIS)

    Highlights: •Progress in lithium alloys and metal oxides as anode materials for lithium-ion batteries is reviewed. •Electrochemical characteristics and lithium storage mechanisms of lithium alloys and metal oxides are summarized. •Strategies for improving electrochemical lithium storage properties of lithium alloys and metal oxides are discussed. •Challenges in developing lithium alloys and metal oxides as commercial anodes for lithium-ion batteries are pointed out. -- Abstract: Lithium alloys and metal oxides have been widely recognized as the next-generation anode materials for lithium-ion batteries with high energy density and high power density. A variety of lithium alloys and metal oxides have been explored as alternatives to the commercial carbonaceous anodes. The electrochemical characteristics of silicon, tin, tin oxide, iron oxides, cobalt oxides, copper oxides, and so on are systematically summarized. In this review, it is not the scope to retrace the overall studies, but rather to highlight the electrochemical performances, the lithium storage mechanism and the strategies in improving the electrochemical properties of lithium alloys and metal oxides. The challenges and new directions in developing lithium alloys and metal oxides as commercial anodes for the next-generation lithium-ion batteries are also discussed

  3. Shape-Memory-Alloy-Based Deicing System Developed

    Science.gov (United States)

    1996-01-01

    Ice buildup on aircraft leading edge surfaces has historically been a problem. Most conventional deicing systems rely either on surface heating to melt the accreted ice or pneumatic surface inflation to mechanically debond the ice. Deicers that rely solely on surface heating require large amounts of power. Pneumatic deicers usually cannot remove thin layers of ice and lack durability. Thus, there is a need for an advanced, low-power ice protection system. As part of the NASA Small Business and Innovation Research (SBIR) program, Innovative Dynamics, Inc., developed an aircraft deicing system that utilizes the properties of Shape Memory Alloys (SMA). The SMA-based system has achieved promising improvements in energy efficiency and durability over more conventional deicers. When they are thermally activated, SMA materials change shape; this is analogous to a conventional thermal expansion. The thermal input is currently applied via conventional technology, but there are plans to implement a passive thermal input that is supplied from the energy transfer due to the formation of the ice itself. The actively powered deicer was tested in the NASA Lewis Icing Research Tunnel on a powered rotating rig in early 1995. The system showed promise, deicing both rime and glaze ice shapes as thin as 1/8 in. The first prototype SMA deicer reduced power usage by 45 percent over existing electrothermal systems. This prototype system was targeted for rotorcraft system development. However, there are current plans underway to develop a fixed-wing version of the deicer.

  4. High Porosity Alumina as Matrix Material for Composites of Al-Mg Alloys

    International Nuclear Information System (INIS)

    The sophisticated industry and technologies require higher and higher assumptions against mechanical strength and surface hardness of ceramic reinforced metal alloys and metal matrix composites. Applying the well-known alumina powders by dry pressing technology and some special pore-forming additives and sintering technology the authors have successfully developed a new, high porosity alumina matrix material for composites of advenced Al-Mg alloys. The developed new matrix material have higher than 30% porosity, with homogenous porous structure and pore sizes from few nano up to 2–3 mm depending on the alloys containments. Thanks to the used materials and the sintering conditions the authors could decrease the wetting angles less than 90° between the high porosity alumina matrix and the Al-Mg alloys. Applied analytical methods in this research were laser granulometry, scanning electron microscopy, and X-ray diffraction. Digital image analysis was applied to microscopy results, to enhance the results of transformation

  5. Design study of fuel circulating system using Pd alloy membrane isotope separation method

    International Nuclear Information System (INIS)

    It is expected that the method of permeating through Pd-alloy membrances is effective for isotope separation and the refining of fuel gas. In this paper, the design study of the Fuel Circulating System (FCS) using Pb-alloy membranes is described. The study is mainly focused on the main vacuum, fuel gas refining, isotope separating, and tritium containment systems. In the fuel gas refining system, impurities are effectively removed by using Pd-alloy membranes. For the isotope separation system, the diffusion method through Pd-alloy membranes was adopted. From the standpoint of the safety and economy, a three-stage tritium containment system was adopted to control tritium release to the environment as low as possible. The principal conclusion drawn from the design study was as follows. In the FCS, while cryogenic distillation method appears to be practicable, Pd-alloy membrane method is attractive for isotope separation and the refining of fuel gas. For a large amount of tritium inventory, handling and control technologies should be completed by the experimental evaluation and development of the components and materials used for the FCS. A three-stage containment system was adopted to control tritium release to environment as low as possible. Consideration to prevent tritium escape will be necessary for fuel gas refiners and isotope separators. (Kato, T.)

  6. Selection of alternative material for common rail direct injection system

    Directory of Open Access Journals (Sweden)

    N. Senguttuvan

    2014-03-01

    Full Text Available Common rail direct fuel injection is a modern variant of direct fuel injection system for petrol and diesel engines. The common rail system prototype was developed in the late 1960s by Robert Huber of Switzerland and the technology further developed by Dr. Marco. In petrol engine MPFI technology was developed and implemented in earlier days. Basically common rail tube was fabricated by steel for petrol engines. In the current study Steel, Brass, Aluminum alloy a356 and ABS materials were analyzed separately and aluminum is found the best material among the steel, brass and ABS material for common rail injection tube. Keywords: Common Rail Injection System, Alternate Material.

  7. Mechanical alloying nanotechnology, materials science and powder metallurgy

    CERN Document Server

    El-Eskandarany, M Sherif

    2015-01-01

    This book is a detailed introduction to mechanical alloying, offering guidelines on the necessary equipment and facilities needed to carry out the process and giving a fundamental background to the reactions taking place. El-Eskandarany, a leading authority on mechanical alloying, discusses the mechanism of powder consolidations using different powder compaction processes. A new chapter will also be included on thermal, mechanically-induced and electrical discharge-assisted mechanical milling. Fully updated to cover recent developments in the field, this second edition also introduces new a

  8. Overlay metallic-cermet alloy coating systems

    Science.gov (United States)

    Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

    1984-01-01

    A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

  9. A Computational Investigation of Precipitates in Mg-RE Alloys With Applications To Mg-X Systems

    Science.gov (United States)

    Issa, Ahmed

    Increasing fuel efficiency in transportation vehicles is a major policy goal for both government and auto and aerospace manufacturers. Lightweight structural materials, such as magnesium alloys, hold great promise in enabling such fuel efficiency gains. Understanding the controlling factors in Mg alloy strengthening is crucial for the rational design of structurally strong and inexpensive Mg alloys. In this work, we seek to understand the energetic underpinnings giving rise to a class of remarkably strong Mg alloys: Mg-RE systems. We use first-principles methods to efficiently explore seventeen Mg-RE systems, drawing out broad patterns and distilling our knowledge into simple design rules for Mg alloys. We begin by investigating the controlling factors for the Mg-strengthening prismatic plate precipitates in Mg-RE systems, discovering the critical role of strain in such systems. We then proceed to investigate the surprising role of interfacial energies in determining the course of the Mg-RE precipitation reactions. Using strain and interfacial energies, we construct a phase-field model which accurately depicts the precipitate morphology as a function of time and size in a Mg-Nd system. Finally, we combine our gained insights to implement a computational alloy design scheme on a large portion of the periodic table where we seek Mg-strengthening solutes. Our work advances the understanding of strengthening in Mg alloys and lays the groundwork for full scale computational alloy design.

  10. Dissolution of Plutonium Scrub Alloy and Anode Heel Materials in H-Canyon

    International Nuclear Information System (INIS)

    H-Canyon has a ''gap'' in dissolver operations during the last three months of FY03. One group of material to be processed during the gap is pre-existing scrub alloy material. There are 14 cans of material containing approximately 3.8 kilograms of plutonium. Of the 14 cans, it was anticipated that four cans contain salts, two cans contain anode heel materials, and eight cans contain scrub alloy buttons. H-Canyon desires to process the materials using a flowsheet similar to the SS and C (sand, slag and crucible) dissolution flowsheet used in F-Canyon. The materials will be loaded into carbon steel cans and then placed into aluminum metal charging bundles. Samples were sent to Savannah River Technology Center (SRTC) for characterization and flowsheet testing -- four MSE salts, two anode heels, and seven scrub alloy buttons. SRTC dissolved and characterized each of the samples. Two of them, originally thought to be MSE salts, were found to be graphite mold materials and were unsuitable for processing in H-Canyon. Characterization studies confirmed that the identification of the remaining items as MSE salts, scrub alloy buttons, and anode heel materials was correct. The MSE salts and anode heels solids are comprised primarily of plutonium, potassium, sodium and chloride. Both the MSE salts and anode heels left behind small amounts of residual solids. The scrub alloy buttons are comprised primarily of plutonium and aluminum. The solids dissolve readily with light, effervescent gas generation at the material surface and only trace amounts of NOx generation. Of the seven button samples, four dissolved completely. Two button samples contained small amounts of tantalum that did not dissolve. The last of the seven scrub alloy samples left a trace amount of residual plutonium solids. It is anticipated that the presence of undissolved fissile material is a function of where the sample was located relative to the button surface

  11. The Primary Water Stress Corrosion Cracking Mechanism of Alloy 600 Steam Generator Tubes: Materials Perspective

    International Nuclear Information System (INIS)

    The problem is that intergranular (IG) cracking of austenitic Fe-Cr-Ni alloys occurs even in Ar with no corrosion or oxidation of grain boundaries being accompanied. This fact suggests that IG cracking has nothing to do with grain boundary (GB) corrosion or oxidation. This fact cast a doubt about the current notion that applied stresses are required to initiate IG cracking or PWSCC. These facts indicate that PWSCC is closely related to internal factors of materials, not to external factors such as grain boundary oxidation or corrosion or applied stresses. Given that austenitic alloys including Alloy 600 are a kind of solid solution alloys with alloying elements dissolved in the matrix as solutes, ordering of alloying elements of Fe, Cr and Ni occur in Alloy 600 during exposure to reactor operating condition. We suggest that atomic ordering is the main internal factor to govern PWSCC or IG cracking of austenitic Fe-Cr-Ni alloys because lattice contraction due to atomic ordering induces internal stresses which are large enough to cause GB cracking. The aim of this work is to provide experimental evidence for our suggestion. To this end, water quenching (WQ) or air cooling (AC) or furnace cooling (FC) was applied respectively to Alloy 600 after solution treatment at 1095 .deg. C for 0.5h to make Alloy 600 with either disorder (DO) or different degrees of short range order, respectively. Alloy 600 showed lattice contraction upon aging at 400 .deg. C whose extent increased with increasing cooling rate: the water-quenched (WQ) Alloy 600 exhibited the largest amount of lattice contraction than the furnace-cooled (FC) or air-cooled (AC) one. Yonezawa's experiments have indeed shown that the WQ-Alloy 600 with the largest amount of lattice contraction upon aging at 400 .deg. C is the most susceptible to PWSCC when compared to the AC- or FC-Alloy 600 with the lesser amount of lattice contraction. These observations demonstrate, for the first time, that PWSCC of Alloy 600 is

  12. Reversible motion of twin boundaries in AZ31 alloy and new design of magnesium alloys as smart materials

    Czech Academy of Sciences Publication Activity Database

    Molnár, Peter; Ostapovets, Andriy; Jäger, Aleš

    2014-01-01

    Roč. 56, APR (2014), s. 509-516. ISSN 0261-3069 R&D Projects: GA ČR GBP108/12/G043; GA MŠk(CZ) LM2011026; GA ČR GPP108/12/P054 Institutional support: RVO:68378271 Keywords : magnesium alloy * twinning * texture * smart material Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.501, year: 2014

  13. Quantification of structural materials for reactor systems: synergy's in materials for fusion/fission reactors and advanced fission reactor

    International Nuclear Information System (INIS)

    In nuclear technology a lot of experience has been accumulated meanwhile from reactor programmes for ferritic alloys, austenitic steels and Ni-based alloys as main component materials during R and D, design, construction and operation. Generally materials are a key issue for a safe and reliable operation of -NPPs. Many grades investigated are of interest for the design of GenIVs and fusion reactors. Synergisms of materials, material technologies, mechanical data, corrosion and other topics -for the qualification of materials for nuclear systems are generally discussed and information on a qualification procedure is compiled. Also some lessons learned from fabrication, test programmes or operation of NPPs are provided. A special problem is the fusion system because a final validation for alloy performance in the long term will need irradiation under realistic -fusion condition anticipated in a high-energetic, fusion-specific intense neutron source such as (IFMIF), the International Fusion Materials Irradiation Facility. (author)

  14. Effects of molybdenum on microstructural evolution and mechanical properties in Zr–Nb alloys as nuclear fuel cladding materials

    International Nuclear Information System (INIS)

    The Zr–Nb alloys were modified by doping of Mo as a minor alloying element to seek for the nuclear fuel cladding materials with better characteristics. The effects of Mo on microstructural evolution and mechanical properties in Zr–Nb alloys were systematically investigated and elucidated. Results showed that the martensitic microstructure, a mixture of lath martensites and lens martensites with internal twins, was observed in the alloys quenched from β-phase. Width of the lath martensite reduced with the increasing Mo concentration, and the volume fraction of lens martensite increased with increase in the Mo concentration. After final annealing, a new kind of precipitate, namely β-(Nb, Mo, Zr), was identified in the Mo-containing alloys. It was also found that Mo reduced the growth of the precipitates but increased their number density. Furthermore, Mo addition retarded the recrystallization process strongly and reduced the grain size significantly. In terms of the mechanical properties, Mo addition enhanced the yield strength and the ultimate tensile strength at room temperature, however decreased the ductility. The grain size strengthening was presumed as the greatest contributor in this system. (author)

  15. Transmutation of alloys in MFE facilities as calculated by REAC (a computer code system for activation and transmutation)

    International Nuclear Information System (INIS)

    A computer code system for fast calculation of activation and transmutation has been developed. The system consists of a driver code, cross-section libraries, flux libraries, a material library, and a decay library. The code is used to predict transmutations in a Ti-modified 316 stainless steel, a commercial ferritic alloy (HT9), and a V-15%Cr-5%Ti alloy in various magnetic fusion energy (MFE) test facilities and conceptual reactors

  16. PWSCC crack growth rate of alloy 690 to simulate actual plant material

    International Nuclear Information System (INIS)

    In order to understand the PWSCC crack growth rate of domestically produced alloy 690, alloy 690 materials were obtained from two companies which supply materials that are used in actual plants. PWSCC crack growth rates of cold worked alloy TT690 were measured under simulated PWR primary water conditions. The crack growth rates of 20% cold-worked alloy TT690 from both companies were less than 5×10-11 m/s, and the crack growth rates were not as fast as reported from Bettis. Also it was observed that there was up to about 2.5 times difference in the crack growth rates of TT690 of the two companies. (author)

  17. Lunar Materials Handling System Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Lunar Materials Handling System (LMHS) is a method for transfer of bulk materials and products into and out of process equipment in support of lunar and Mars in...

  18. Microstructure and mechanical properties of ductile aluminium alloy manufactured by recycled materials

    OpenAIRE

    Yang, HL; Ji, SX; Watson, D.; M. White; Fan, ZY

    2014-01-01

    The present paper introduces the microstructure and mechanical properties of the Al-Mg- Si-Mn alloy made by recycled materials, in which the impurity levels of iron are mainly concerned. It is found that the increased Fe content reduces the ductility and yield strength but slightly increases the UTS of the diecast alloy. The tolerable Fe content is 0.45wt.%, at which the recycled alloys are still able to produce castings with the mechanical properties of yield strength over 140MPa, UTS over 2...

  19. Enhanced glass-forming ability of FeCoBSiNb bulk glassy alloys prepared using commercial raw materials through the optimization of Nb content

    International Nuclear Information System (INIS)

    We optimized the alloy compositions by modifying the Nb content in [(Fe0.5Co0.5)0.75B0.20Si0.05]100-xNbx(x=3.6-4.4) alloy system. As a result, it was found that the Nb content of 4.3 at. % was effective for approaching alloy to a eutectic point. By copper mold casting, [(Fe0.5Co0.5)0.75B0.20Si0.05]95.7Nb4.3 bulk glassy alloy rods with diameters up to 4 mm were successfully synthesized even using commercial raw materials. These glassy alloys exhibit a rather high saturation magnetization of 0.77 T and low coercive force of 2.5 A/m.

  20. Structural materials challenges for fusion power systems

    International Nuclear Information System (INIS)

    Full text: Structural materials in a fusion power system must function in an extraordinarily demanding environment that includes various combinations of high temperatures, reactive chemicals, time-dependent thermal and mechanical stresses, and intense damaging radiation. The fusion neutron environment produces displacement damage equivalent to displacing every atom in the material about 150 times during its expected service life, and changes in chemical composition by transmutation reactions, which includes creation of reactive and insoluble gases. Fundamental materials challenges that must be resolved to effectively harness fusion power include (1) understanding the relationships between material strength, ductility and resistance to cracking, (2) development of materials with extraordinary phase stability, high-temperature strength and resistance to radiation damage, (3) establishment of the means to control corrosion of materials exposed to aggressive environments, (4) development of technologies for large-scale fabrication and joining, and (5) design of structural materials that provide for an economically attractive fusion power system while simultaneously achieving safety and environmental acceptability goals. The most effective approach to solve these challenges is a science-based effort that couples development of physics-based, predictive models of materials behavior with key experiments to validate the models. The U.S. Fusion Materials Sciences program is engaged in an integrated effort of theory, modeling and experiments to develop structural materials that will enable fusion to reach its safety, environmental and economic competitiveness goals. In this presentation, an overview of recent progress on reduced activation ferritic/martensitic steels, nanocomposited ferritic alloys, and silicon carbide fiber reinforced composites for fusion applications will be given

  1. Interrelation of material microstructure, ultrasonic factors, and fracture toughness of two phase titanium alloy

    Science.gov (United States)

    Vary, A.; Hull, D. R.

    1982-01-01

    The pivotal role of an alpha-beta phase microstructure in governing fracture toughness in a titanium alloy, Ti-662, is demonstrated. The interrelation of microstructure and fracture toughness is demonstrated using ultrasonic measurement techniques originally developed for nondestructive evaluation and material property characterization. It is shown that the findings determined from ultrasonic measurements agree with conclusions based on metallurgical, metallographic, and fractographic observations concerning the importance of alpha-beta morphology in controlling fracture toughness in two phase titanium alloys.

  2. Aluminium Alloy-Based Metal Matrix Composites: A Potential Material for Wear Resistant Applications

    OpenAIRE

    Rupa Dasgupta

    2012-01-01

    Aluminium alloy-based metal matrix composites (AMMCs) have been by now established themselves as a suitable wear resistant material especially for sliding wear applications. However, in actual practice engineering components usually encounter combination of wear types. An attempt has been made in the present paper to highlight the effect of dispersing SiC in 2014 base alloy adopting the liquid metallurgy route on different wear modes like sliding, abrasion, erosion, and combinations of wear m...

  3. System for ultra high vacuum made of aluminum alloys

    International Nuclear Information System (INIS)

    We have developed the system for ultra high vacuum made of aluminum alloys for proton and electron synchrotron. This is the first system for ultra high vacuum in which bakable metal seal flange and small diametral bellows of aluminum alloys have been put to practical use. The system consists of the flange protected by a CrN thin film and made of 2219-T87 alloy, the chamber made of 6063-T6 alloy, the aluminum metal gasket of Helico Flex and the bellows made of 5052 alloy. As a result of experiments at the National Laboratory for High Energy Physics (KEK), it had been confirmed that this system shows the special qualities of ultra high vacuum operation, resistance to hard radiation and baking and cooling operations. Up to now, this system has been widely used for the beam lines of the booster synchrotron utilization facility, K1, K2, linac, PI 1 and EP2-B extension of the KEK proton synchrotron. We investigate that this system is applicable to nuclear energy utilization facility and general vacuum apparatus. (author)

  4. STRAIN CORRELATIONS IN ALLOY 690 MATERIALS USING ELECTRON BACKSCATTER DIFFRACTION AND VICKERS HARDNESS

    Energy Technology Data Exchange (ETDEWEB)

    Overman, Nicole R.; Toloczko, Mychailo B.; Olszta, Matthew J.; Bruemmer, Stephen M.

    2014-03-09

    High chromium, nickel-base Alloy 690 exhibits an increased resistance to stress corrosion cracking (SCC) in pressurized water reactor (PWR) primary water environments over lower chromium alloy 600. As a result, Alloy 690 has been used to replace Alloy 600 for steam generator tubing, reactor pressure vessel nozzles and other pressure boundary components. However, recent laboratory crack-growth testing has revealed that heavily cold-worked Alloy 690 materials can become susceptible to SCC. To evaluate reasons for this increased SCC susceptibility, detailed characterizations have been performed on as-received and cold-worked Alloy 690 materials using electron backscatter diffraction (EBSD) and Vickers hardness measurements. Examinations were performed on cross sections of compact tension specimens that were used for SCC crack growth rate testing in simulated PWR primary water. Hardness and the EBSD integrated misorientation density could both be related to the degree of cold work for materials of similar grain size. However, a microstructural dependence was observed for strain correlations using EBSD and hardness which should be considered if this technique is to be used for gaining insight on SCC growth rates

  5. Random alloy diffusion kinetics for the application to multicomponent alloy systems

    Science.gov (United States)

    Paul, T. R.; Belova, I. V.; Murch, G. E.

    2016-04-01

    In this paper, extensive Monte Carlo simulation results are reported on tracer and collective diffusion correlation effects in the random ternary alloy, as an example of a multicomponent alloy system. The problem of analytically describing both collective and tracer diffusion kinetics is also addressed for the random multicomponent alloy by application of a combination of the Manning theory and Holdsworth and Elliott theory. It is found that the overall results from the combined theory agree reasonably well with Monte Carlo results. This combined approach is much more accurate than Manning's approach itself and much more manageable than the almost exact, but unfortunately difficult to use, self-consistent theory of Moleko, Allnatt and Allnatt. Some relations between the Onsager phenomenological coefficients and tracer diffusion coefficients are derived and are tested with our Monte Carlo data. Good agreement is found.

  6. Study on a multi-component palladium alloy membrane for the fusion fuel cleanup system

    International Nuclear Information System (INIS)

    Demonstration Tests with (D,T)2 gas to examine the reported hydrogen embrittlement and helium damage on Pd and Pd-Ag binary alloy are needed for a palladium alloy membrane for its application to a fusion fuel system. T2-gas circulating and T2-gas immersion tests with a multi-component palladium alloy, which had been selected for use of tritum purification, have been performed in the Tritium Systems Test Assembly(TSTA) at Los Alamos National Laboratory under the Japan/US Fusion Cooperation Program. Mechanical tensile tests and metallographic studies have been conducted in these durability tests. Similar tests had been performed on the same material under tritium-free atmospheres(H2, N2) to analyse the data obtained by the T2-gas tests. This report describes the results of the mechanical tensile tests and the test conditions. (author)

  7. Thermodynamic Analysis on Interaction between MoltenTi Alloys and Oxide Molding Materials

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A thermodynamic model has been built up for the interactions between molten Ti alloys and oxide molding materials in the way of decomposition and solution of molding materials, then the influences on the reaction free energy changes have been calculated and discussed.

  8. Tribological properties of amorphous alloys and the role of surfaces in abrasive wear of materials

    Science.gov (United States)

    Miyoshi, K.; Buckley, D. H.

    1982-01-01

    The research approach undertaken by the authors relative to the subject, and examples of results from the authors are reviewed. The studies include programs in adhesion, friction, and various wear mechanisms (adhesive and abrasive wear). The materials which have been studied include such ceramic and metallic materials as silicon carbide, ferrites, diamond, and amorphous alloys.

  9. Microbiologically induced corrosion of aluminum alloys in fuel-oil/aqueous system.

    Science.gov (United States)

    Yang, S S; Lin, J Y; Lin, Y T

    1998-09-01

    To investigate the microbiologically induced corrosion of aluminum alloys in fuel-oil/aqueous system, aluminum alloys A356, AA 5052, AA 5083 and AA 6061 were chosen as the test alloys and Cladosporium and several fuel-oil contaminated microbes isolated in Taiwan were used as test organisms. Aluminum alloy AA 5083 in fuel-oil/aqueous system was the most susceptible material for microbial corrosion, then followed by aluminum alloys AA 5052 and A356, and AA 6061 was more resistant to microbial aggression. Mixed culture had high capability of corrosion, then followed by Penicillium sp. AM-F5, Fusarium sp. AM-F1, Pseudomonas aeruginosa AM-B5, Ps. fluorescens AM-B9, C. resinae ATCC 22712, Penicillium sp. AM-F2, Candida sp. AM-Y1 and Ps. aeruginosa AM-B11. From energy dispersive spectrometer analysis, aluminum and magnesium contents decreased in the corrosion area, while chlorine and sulfur contents increased. The major organic acid produced in fuel-oil/aqueous system was acetic acid, and the total organic acids content had a positive correlation with the degree of microbial corrosion. PMID:10496152

  10. Surface properties of aluminum alloy as material for ultrahigh vacuum

    International Nuclear Information System (INIS)

    The characteristics of aluminum alloy (2017 alloy) for the vacuum chambers of TRISTAN were studied. Machining, electric discharge machining and chemical polishing were made successively on the samples of the 2017 alloy. The observation of surface state, the analysis of surface composition and high temperature desorption experiment were performed. The measurement of surface roughness with a probe, the observation with a scanning electron microscope (SEM), and the measurement of surface roughness factor (SRF) were carried out as the study of the surface state. The analysis of surface composition was made by the Auger electron spectrometry. It was found that the surfaces of samples treated by discharge machining were rough and have thick oxide layer. When chemical polishing was applied to these samples, the surfaces became smooth, and the oxide layer became thin. By heating the samples to raise the temperature, the desorption of H2O, CO and CO2 was caused. The amount of desorption was in close relation with the SRF. (Kato, T.)

  11. The intrinsic disorder related alloy scattering in ZrNiSn half-Heusler thermoelectric materials.

    Science.gov (United States)

    Xie, Hanhui; Wang, Heng; Fu, Chenguang; Liu, Yintu; Snyder, G Jeffrey; Zhao, Xinbing; Zhu, Tiejun

    2014-01-01

    The intrinsic structural disorder dramatically affects the thermal and electronic transport in semiconductors. Although normally considered an ordered compound, the half-Heusler ZrNiSn displays many transport characteristics of a disordered alloy. Similar to the (Zr,Hf)NiSn based solid solutions, the unsubstituted ZrNiSn compound also exhibits charge transport dominated by alloy scattering, as demonstrated in this work. The unexpected charge transport, even in ZrNiSn which is normally considered fully ordered, can be explained by the Ni partially filling interstitial sites in this half-Heusler system. The influence of the disordering and defects in crystal structure on the electron transport process has also been quantitatively analyzed in ZrNiSn1-xSbx with carrier concentration nH ranging from 5.0 × 10(19) to 2.3 × 10(21) cm(-3) by changing Sb dopant content. The optimized carrier concentration nH ≈ 3-4 × 10(20) cm(-2) results in ZT ≈ 0.8 at 875K. This work suggests that MNiSn (M = Hf, Zr, Ti) and perhaps most other half-Heusler thermoelectric materials should be considered highly disordered especially when trying to understand the electronic and phonon structure and transport features. PMID:25363573

  12. Recent progress in R and D on tungsten alloys for divertor structural and plasma facing materials

    International Nuclear Information System (INIS)

    Tungsten materials are candidates for plasma-facing components for the International Thermonuclear Experimental Reactor and the DEMOnstration power plant because of their superior thermophysical properties. Because these materials are not common structural materials like steels, knowledge and strategies to improve the properties are still under development. These strategies discussed here, include new alloying approaches and microstructural stabilization by oxide dispersion strengthened as well as TiC stabilized tungsten based materials. The fracture behavior is improved by using tungsten laminated and tungsten wire reinforced materials. Material development is accompanied by neutron irradiation campaigns. Self-passivation, which is essential in case of loss-of-coolant accidents for plasma facing materials, can be achieved by certain amounts of chromium and titanium. Furthermore, modeling and computer simulation on the influence of alloying elements and heat loading and helium bombardment will be presented

  13. Status Report on Structural Materials for Advanced Nuclear Systems

    International Nuclear Information System (INIS)

    Materials performance is critical to the safe and economic operation of any nuclear system. As the international community pursues the development of Generation IV reactor concepts and accelerator-driven transmutation systems, it will be increasingly necessary to develop advanced materials capable of tolerating the more challenging environments of these new systems. The international community supports numerous materials research programmes, with each country determining its individual focus on a case-by-case basis. In many instances, similar alloys of materials systems are being studied in several countries, providing the opportunity for collaborative and cross-cutting research that benefits different systems. This report is a snapshot of the current materials programmes supporting the development of advanced concepts. The descriptions of the research are grouped by concept, and national programmes are described within each concept. The report provides an overall sense of the importance of materials research worldwide and the opportunities for synergy among the countries represented in this overview. (authors)

  14. Microstructure and mechanical properties of Ti-15Zr alloy used as dental implant material.

    Science.gov (United States)

    Medvedev, Alexander E; Molotnikov, Andrey; Lapovok, Rimma; Zeller, Rolf; Berner, Simon; Habersetzer, Philippe; Dalla Torre, Florian

    2016-09-01

    Ti-Zr alloys have recently started to receive a considerable amount of attention as promising materials for dental applications. This work compares mechanical properties of a new Ti-15Zr alloy to those of commercially pure titanium Grade4 in two surface conditions - machined and modified by sand-blasting and etching (SLA). As a result of significantly smaller grain size in the initial condition (1-2µm), the strength of Ti-15Zr alloy was found to be 10-15% higher than that of Grade4 titanium without reduction in the tensile elongation or compromising the fracture toughness. The fatigue endurance limit of the alloy was increased by around 30% (560MPa vs. 435MPa and 500MPa vs. 380MPa for machined and SLA-treated surfaces, respectively). Additional implant fatigue tests showed enhanced fatigue performance of Ti-15Zr over Ti-Grade4. PMID:27258932

  15. Titanium–35niobium alloy as a potential material for biomedical implants: In vitro study

    Energy Technology Data Exchange (ETDEWEB)

    Perez de Andrade, Dennia; Marotta Reis de Vasconcellos, Luana; Chaves Silva Carvalho, Isabel; Ferraz de Brito Penna Forte, Lilibeth; Souza Santos, Evelyn Luzia de [Department of Bioscience and Oral Diagnosis, Institute of Science and Technology, UNESP — Univ Estadual Paulista, State University of São Paulo (UNESP), Av. Engenheiro Francisco José Longo, 777, São José dos Campos 12245-000, SP (Brazil); Falchete do Prado, Renata, E-mail: renatafalchete@hotmail.com [Department of Bioscience and Oral Diagnosis, Institute of Science and Technology, UNESP — Univ Estadual Paulista, State University of São Paulo (UNESP), Av. Engenheiro Francisco José Longo, 777, São José dos Campos 12245-000, SP (Brazil); Santos, Dalcy Roberto dos; Alves Cairo, Carlos Alberto [Division of Materials, Air and Space Institute, CTA, Praça Mal. do Ar Eduardo Gomes, 14, São José dos Campos 12904-000, SP (Brazil); Rodarte Carvalho, Yasmin [Department of Bioscience and Oral Diagnosis, Institute of Science and Technology, UNESP — Univ Estadual Paulista, State University of São Paulo (UNESP), Av. Engenheiro Francisco José Longo, 777, São José dos Campos 12245-000, SP (Brazil)

    2015-11-01

    Research on new titanium alloys and different surface topographies aims to improve osseointegration. The objective of this study is to analyze the behavior of osteogenic cells cultivated on porous and dense samples of titanium–niobium alloys, and to compare them with the behavior of such type of cells on commercial pure titanium. Samples prepared using powder metallurgy were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and metallographic and profilometer analyses. Osteogenic cells from newborn rat calvaria were plated over different groups: dense or porous samples composed of Ti or Ti–35niobium (Nb). Cell adhesion, cell proliferation, MTT assay, cell morphology, protein total content, alkaline phosphatase activity, and mineralization nodules were assessed. Results from XRD and EDS analysis confirmed the presence of Ti and Nb in the test alloy. Metallographic analysis revealed interconnected pores, with pore size ranging from 138 to 150 μm. The profilometer analysis detected the greatest rugosity within the dense alloy samples. In vitro tests revealed similar biocompatibility between Ti–35Nb and Ti; furthermore, it was possible to verify that the association of porous surface topography and the Ti–35Nb alloy positively influenced mineralized matrix formation. We propose that the Ti–35Nb alloy with porous topography constitutes a biocompatible material with great potential for use in biomedical implants. - Highlights: • Powder metallurgy is effective in producing porous biomaterials. • Ti–35Nb alloy improved mineralized matrix formation. • Porous surface favored a multidirectional pattern of cell spreading. • Porous surface Ti–35Nb alloy appears to be more favorable to bone formation than existing alloys.

  16. Titanium–35niobium alloy as a potential material for biomedical implants: In vitro study

    International Nuclear Information System (INIS)

    Research on new titanium alloys and different surface topographies aims to improve osseointegration. The objective of this study is to analyze the behavior of osteogenic cells cultivated on porous and dense samples of titanium–niobium alloys, and to compare them with the behavior of such type of cells on commercial pure titanium. Samples prepared using powder metallurgy were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and metallographic and profilometer analyses. Osteogenic cells from newborn rat calvaria were plated over different groups: dense or porous samples composed of Ti or Ti–35niobium (Nb). Cell adhesion, cell proliferation, MTT assay, cell morphology, protein total content, alkaline phosphatase activity, and mineralization nodules were assessed. Results from XRD and EDS analysis confirmed the presence of Ti and Nb in the test alloy. Metallographic analysis revealed interconnected pores, with pore size ranging from 138 to 150 μm. The profilometer analysis detected the greatest rugosity within the dense alloy samples. In vitro tests revealed similar biocompatibility between Ti–35Nb and Ti; furthermore, it was possible to verify that the association of porous surface topography and the Ti–35Nb alloy positively influenced mineralized matrix formation. We propose that the Ti–35Nb alloy with porous topography constitutes a biocompatible material with great potential for use in biomedical implants. - Highlights: • Powder metallurgy is effective in producing porous biomaterials. • Ti–35Nb alloy improved mineralized matrix formation. • Porous surface favored a multidirectional pattern of cell spreading. • Porous surface Ti–35Nb alloy appears to be more favorable to bone formation than existing alloys

  17. Structural materials challenges for advanced reactor systems

    Science.gov (United States)

    Yvon, P.; Carré, F.

    2009-03-01

    Key technologies for advanced nuclear systems encompass high temperature structural materials, fast neutron resistant core materials, and specific reactor and power conversion technologies (intermediate heat exchanger, turbo-machinery, high temperature electrolytic or thermo-chemical water splitting processes, etc.). The main requirements for the materials to be used in these reactor systems are dimensional stability under irradiation, whether under stress (irradiation creep or relaxation) or without stress (swelling, growth), an acceptable evolution under ageing of the mechanical properties (tensile strength, ductility, creep resistance, fracture toughness, resilience) and a good behavior in corrosive environments (reactor coolant or process fluid). Other criteria for the materials are their cost to fabricate and to assemble, and their composition could be optimized in order for instance to present low-activation (or rapid desactivation) features which facilitate maintenance and disposal. These requirements have to be met under normal operating conditions, as well as in incidental and accidental conditions. These challenging requirements imply that in most cases, the use of conventional nuclear materials is excluded, even after optimization and a new range of materials has to be developed and qualified for nuclear use. This paper gives a brief overview of various materials that are essential to establish advanced systems feasibility and performance for in pile and out of pile applications, such as ferritic/martensitic steels (9-12% Cr), nickel based alloys (Haynes 230, Inconel 617, etc.), oxide dispersion strengthened ferritic/martensitic steels, and ceramics (SiC, TiC, etc.). This article gives also an insight into the various natures of R&D needed on advanced materials, including fundamental research to investigate basic physical and chemical phenomena occurring in normal and accidental operating conditions, lab-scale tests to characterize candidate materials

  18. Study of a chromia-forming alloy behavior as interconnect material for High Temperature Vapor Electrolysis

    International Nuclear Information System (INIS)

    In High Temperature Vapor Electrolysis (HTVE) system, the materials chosen for the inter-connectors should have a good corrosion behaviour in air and in H2-H2O mixtures at 800 C, and keep a high electronic conductivity over long durations as well. In this context, the first goal of this study was to evaluate a commercial ferritic alloy (the K41X alloy) as interconnect for HTVE application. Oxidation tests in furnace and in microbalance have therefore been carried out in order to determine oxidation kinetics. Meanwhile, the Area Specific Resistance (ASR) was evaluated by Contact Resistance measurements performed at 800 C. The second objective was to improve our comprehension of chromia-forming alloys oxidation mechanism, in particular in H2/H2O mixtures. For that purpose, some specific tests have been conducted: tracer experiments, coupled with the characterization of the oxide scale by PEC (Photo-Electro-Chemistry). This approach has also been applied to the study of a LaCrO3 perovskite oxide coating on the K41X alloy. This phase is indeed of high interest for HTVE applications due to its high conductivity properties. This latter study leads to further understanding on the role of lanthanum as reactive element, which effect is still under discussion in literature.In both media at 800 C, the scale is composed of a Cr2O3/(Mn,Cr)3O4 duplex scale, covered in the case of H2-H2O mixture by a thin scale made of Mn2TiO4 spinel. In air, the growth mechanism is found to be cationic, in agreement with literature. The LaCrO3 coating does not modify the direction of scale growth but lowers the growth kinetics during the first hundreds hours. Moreover, with the coating, the scale adherence is favored and the conductivity appears to be slightly higher. In the H2-H2O mixture, the growth mechanism is found to be anionic. The LaCrO3 coating diminishes the oxidation kinetics. Although the scale thickness is about the same in both media, the ASR parameter is one order of magnitude

  19. [Bio-tribological properties of dental prosthesis made of nitriding titanium alloy material].

    Science.gov (United States)

    Li, Hong; Luo, Jingcong; Qin, Tingwu; Li, Juan; Feng, Jielin; Huang, Wei; He, Xin

    2004-04-01

    Titanium alloy material (TC4) samples were treated with nitriding technique. The dynamic friction and wear behavior of the modified layer were examined on a reciprocating sliding rig in artificial saliva. Microhardness, depth profile and wear mechanisms were investigated by means of MVK-H12, TALYSURF6, XPS and microscopy. The results demonstrate that after being treated with nitriding technique the titanium alloy material (TC4) has better tribological behavior and up-graded wear resistance. The wear mechanism involves adhesion. PMID:15143554

  20. The Effect of Novel Mercapto Silane Systems on Resin Bond Strength to Dental Noble Metal Alloys.

    Science.gov (United States)

    Lee, Yangho; Kim, Kyo-Han; Kim, Young Kyung; Son, Jun Sik; Lee, Eunkyung; Kwon, Tae-Yub

    2015-07-01

    Self-assembled monolayers of thiols (RSH), which are key elements in nanoscience and nanotechnology, have been used to link a range of materials to planar gold surfaces or gold nanoparticles. In this study, the adhesive performance of mercapto silane systems to dental noble metal alloys was evaluated in vitro and compared with that of commercial dental primers. Dental gold-palladium-platinum (Au-Pd-Pt), gold-palladium-silver (Au-Pd-Ag), and palladium-silver (Pd-Ag) alloys were used as the bonding substrates after air-abrasion (sandblasting). One of the following primers was applied to each alloy: (1) no primer treatment (control), (2) three commer- cial primers: V-Primer, Metal Primer II, and M.L. Primer, and (3) two experimental silane primer systems: 2-step application with 3-mercaptopropyltrimethoxysilane (SPS) (1.0 wt%) and then 3-methacryloxypropyltrimethoxysilane (MPS) (1.0 wt%), and a silane blend consisting of SPS and MPS (both 1.0 wt%). Composite resin cylinders with a diameter of 2.38 mm were bonded to the surfaces and irradiated for 40 sec using a curing light. After storage in water at 37 °C for 24 h, all the bonded specimens were thermocycled 5000 times before the shear bond strength test. Regardless of the alloy type, the mercapto silane systems (both the 2-step and blend systems) consistently showed superior bonding performance than the commercial primers. Contact angle analysis of the primed surfaces indicated that higher resin bond strengths were produced on more hydrophilic alloy surfaces. These novel mercapto silane systems are a promising alternative for improving resin bonding to dental noble metal alloys. PMID:26373046

  1. Nuclear data information system for nuclear materials

    International Nuclear Information System (INIS)

    The conceptual system for nuclear material design is considered and some trials on WWW server with functions of the easily accessible simulation of nuclear reactions are introduced. Moreover, as an example of the simulation on the system using nuclear data, transmutation calculation was made for candidate first wall materials such as 9Cr-2W steel, V-5Cr-5Ti and SiC in SUS316/Li2O/H2O(SUS), 9Cr-2W/Li2O/H2O(RAF), V alloy/Li/Be(V), and SiC/Li2ZrO3/He(SiC) blanket/shield systems based on ITER design model. Neutron spectrum varies with different blanket/shield compositions. The flux of low energy neutrons decreases in order of V< SiC< RAF< SUS blanket/shield systems. Fair amounts of W depletion in 9Cr-2W steel and the increase of Cr content in V-5Cr-5Ti were predicted in SUS or RAF systems. Concentration change in W and Cr is estimated to be suppressed if Li coolant is used in place of water. Helium and hydrogen production are not strongly affected by the different blanket/shield compositions. (author)

  2. Smart material using fiber Bragg grating transducers and shape memory alloy actuators

    OpenAIRE

    Rodríguez Cobo, Luis; Quintela Incera, Antonio; Cobo García, Adolfo; López Higuera, José Miguel

    2012-01-01

    A structure based on a smart material and a PID control loop is presented in this paper. A glass fiber reinforced plastic material is instrumented with Fiber Bragg Gratings (FBG) and Shape Memory Alloy (SMA) actuators. The smart material and the smart structure are both successfully checked by being subjected to different operational conditions at the laboratory. Very good responses are obtained under both slow and quicker varying conditions.

  3. Low Temperature Shape Memory Alloys for Adaptive, Autonomous Systems Project

    Science.gov (United States)

    Falker, John; Zeitlin, Nancy; Williams, Martha; Benafan, Othmane; Fesmire, James

    2015-01-01

    The objective of this joint activity between Kennedy Space Center (KSC) and Glenn Research Center (GRC) is to develop and evaluate the applicability of 2-way SMAs in proof-of-concept, low-temperature adaptive autonomous systems. As part of this low technology readiness (TRL) activity, we will develop and train low-temperature novel, 2-way shape memory alloys (SMAs) with actuation temperatures ranging from 0 C to 150 C. These experimental alloys will also be preliminary tested to evaluate their performance parameters and transformation (actuation) temperatures in low- temperature or cryogenic adaptive proof-of-concept systems. The challenge will be in the development, design, and training of the alloys for 2-way actuation at those temperatures.

  4. Effect of substitutional element in the microstructure and hardness of Ti-Zr system alloys used as biomaterials

    International Nuclear Information System (INIS)

    New titanium alloys had been developed with the aim of obtaining materials with improved properties for application as biomaterial, and alloys of the Ti-Zr system are among those most promising. The objective of this study is to analyze the influence of the zirconium concentration on microstructure and hardness of the Ti-5Zr, Ti-10Zr and Ti-15Zr alloys. After arc-melting melting, the samples were analyzed by chemical and gas composition, and characterized by density measurements, optical microscopy, x-ray diffraction and hardness. The results showed a microstructure formed by alpha phase (hexagonal close-packed structure) and increased of hardness. (author)

  5. MODELLING OF MATERIAL FLOW SYSTEMS

    OpenAIRE

    PÉTER TELEK

    2012-01-01

    Material flow systems are in generally very complex processes. During design, building and operation of complex systems there are many different problems. If these complex processes can be described in a simple model, the tasks will be clearer, better adaptable and easier solvable. As the material flow systems are very different, so using models is a very important aid to create uniform methods and solutions. This paper shows the details of the application possibilities of modelling in the ma...

  6. Selection of alternative material for common rail direct injection system

    OpenAIRE

    Senguttuvan, N.; Raja, S; R. Sasidharan

    2014-01-01

    Common rail direct fuel injection is a modern variant of direct fuel injection system for petrol and diesel engines. The common rail system prototype was developed in the late 1960s by Robert Huber of Switzerland and the technology further developed by Dr. Marco. In petrol engine MPFI technology was developed and implemented in earlier days. Basically common rail tube was fabricated by steel for petrol engines. In the current study Steel, Brass, Aluminum alloy a356 and ABS materials were anal...

  7. Creep properties of Zr-based alloys with Zr-xNb-xSn-Fe-Cr-Mn alloying system

    International Nuclear Information System (INIS)

    To investigate the effect of Nb and Sn on the mechanical properties of Zr-based alloys with Zr-xNb-xSn-Fe-Cr-Mn alloying system, the Zr-based alloys were manufactured as two kinds of sheet specimens and tested for tensile properties and creep behaviors. PK2 alloy, which have more Sn content than Nb, showed higher tensile strength and creep resistance than PK1 alloy. With rising the applied stress and test temperature, PK1 and PK2 alloys increased the steady state creep rate and activation energy for the creep of the alloys. This behavior would be due to the effect of solid-solution hardening of Sn and the dislocation in worked structure. The stress exponent of the alloys also increased in response to rise the applied stress at the constant temperature. In the stress range of 50 to 180 MPa at 350 .deg. C and 400 .deg. C, the alloys showed creep deformation behavior due to diffusion and viscous dislocation glide mechanism below 4 of the stress exponent (n). Based on the higher stress exponent than 7. It is thought that the alloys were strained by dislocation climb mechanism at the applied stress over 100 MPa at 450 .deg. C

  8. Development of cladding materials composed of alloys with high compatibility to each corrosive environment on pressure boundaries in nuclear plants

    International Nuclear Information System (INIS)

    Pressure boundary materials used in severe corrosive nuclear environments were developed by means of new alloy designs for attaining the sufficient thermodynamical stability against both heavy irradiations and chemical attacks. Type F5 stainless steel with high austenite phase stability and nickel base silicide dispersed alloy so-called the HWI alloy with the high wear corrosion resistance were developed for core materials in water cooling type nuclear reactors. Three kind of alloys, namely, type 304ULC(EB-SAR), nickel base Cr-W-Si alloy so-called the RW alloy and niobium base alloys which have each different oxidation potential region on these application were developed for vessel materials used in nitric acid environments on reprocessing plants of spent nuclear fuels. The corrosion resistance and the workability of these alloys were improved markedly by means of the electron beam melting for removing harmful impurities in alloy matrixes and the thermomechanical treatment so-called SAR for modifying micro-structures. For improving all-round properties required for pressure boundary materials, cladding technologies between corrosion resistant materials and heat resistant materials were developed by means of diffusion bonding and hydro-isostatic pressing. These cladding process were optimized by both experimentally and theoretically. (author)

  9. Standard Test Method for Stress-Corrosion of Titanium Alloys by Aircraft Engine Cleaning Materials

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2006-01-01

    1.1 This test method establishes a test procedure for determining the propensity of aircraft turbine engine cleaning and maintenance materials for causing stress corrosion cracking of titanium alloy parts. 1.2 The evaluation is conducted on representative titanium alloys by determining the effect of contact with cleaning and maintenance materials on tendency of prestressed titanium alloys to crack when subsequently heated to elevated temperatures. 1.3 Test conditions are based upon manufacturer's maximum recommended operating solution concentration. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific precautionary statements, see and .

  10. Titanium-35niobium alloy as a potential material for biomedical implants: In vitro study.

    Science.gov (United States)

    de Andrade, Dennia Perez; de Vasconcellos, Luana Marotta Reis; Carvalho, Isabel Chaves Silva; Forte, Lilibeth Ferraz de Brito Penna; de Souza Santos, Evelyn Luzia; Prado, Renata Falchete do; Santos, Dalcy Roberto Dos; Cairo, Carlos Alberto Alves; Carvalho, Yasmin Rodarte

    2015-11-01

    Research on new titanium alloys and different surface topographies aims to improve osseointegration. The objective of this study is to analyze the behavior of osteogenic cells cultivated on porous and dense samples of titanium-niobium alloys, and to compare them with the behavior of such type of cells on commercial pure titanium. Samples prepared using powder metallurgy were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and metallographic and profilometer analyses. Osteogenic cells from newborn rat calvaria were plated over different groups: dense or porous samples composed of Ti or Ti-35niobium (Nb). Cell adhesion, cell proliferation, MTT assay, cell morphology, protein total content, alkaline phosphatase activity, and mineralization nodules were assessed. Results from XRD and EDS analysis confirmed the presence of Ti and Nb in the test alloy. Metallographic analysis revealed interconnected pores, with pore size ranging from 138 to 150μm. The profilometer analysis detected the greatest rugosity within the dense alloy samples. In vitro tests revealed similar biocompatibility between Ti-35Nb and Ti; furthermore, it was possible to verify that the association of porous surface topography and the Ti-35Nb alloy positively influenced mineralized matrix formation. We propose that the Ti-35Nb alloy with porous topography constitutes a biocompatible material with great potential for use in biomedical implants. PMID:26249625

  11. Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, Raul B. [General Electric Global Research, Schnectady, NY (United States)

    2014-12-30

    The objective of the GE project is to demonstrate that advanced steels such as iron-chromium-aluminum (FeCrAl) alloys could be used as accident tolerant fuel cladding material in commercial light water reactors. The GE project does not include fuel development. Current findings support the concept that a FeCrAl alloy could be used for the cladding of commercial nuclear fuel. The use of this alloy will benefit the public since it is going to make the power generating light water reactors safer. In the Phase 1A of this cost shared project, GE (GRC + GNF) teamed with the University of Michigan, Los Alamos National Laboratory, Brookhaven National Laboratory, Idaho National Laboratory, and Oak Ridge National Laboratory to study the environmental and mechanical behavior of more than eight candidate cladding materials both under normal operation conditions of commercial nuclear reactors and under accident conditions in superheated steam (loss of coolant condition). The main findings are as follows: (1) Under normal operation conditions the candidate alloys (e.g. APMT, Alloy 33) showed excellent resistance to general corrosion, shadow corrosion and to environmentally assisted cracking. APMT also showed resistance to proton irradiation up to 5 dpa. (2) Under accident conditions the selected candidate materials showed several orders of magnitude improvement in the reaction with superheated steam as compared with the current zirconium based alloys. (3) Tube fabrication feasibility studies of FeCrAl alloys are underway. The aim is to obtain a wall thickness that is below 400 µm. (4) A strategy is outlined for the regulatory path approval and for the insertion of a lead fuel assembly in a commercial reactor by 2022. (5) The GE team worked closely with INL to have four rodlets tested in the ATR. GE provided the raw stock for the alloys, the fuel for the rodlets and the cost for fabrication/welding of the rodlets. INL fabricated the rodlets and the caps and welded them to

  12. Crystallization behavior and magnetic properties in High Fe content FeBCSiCu alloy system

    Energy Technology Data Exchange (ETDEWEB)

    Fan, X.D., E-mail: fanxd@seu.edu.cn; Shen, B.L., E-mail: blshen@seu.edu.cn

    2015-07-01

    High Fe content FeBCSiCu nanocrystalline alloys are prepared by annealing melt-spun amorphous ribbons with aim at increasing saturation magnetic flux density. Microstructures identified by XRD and TEM reveal that Cu addition inhibits the surface crystallization of Fe{sub 86}B{sub 7}C{sub 7} alloy and improve its glass-forming ability. Activation energy of crystallization calculated by Kissinger's equation indicates that both Cu and Si addition promotes the precipitation of α-Fe phase and improves the thermal stability. VSM and DC B–H loop tracer measurements show that the Fe{sub 85.5}B{sub 7}C{sub 6}Si{sub 1}Cu{sub 0.5} nanocrystalline alloy exhibits high saturation magnetic flux density of 1.8 T and low coercivity of 10 A/m, respectively. AC properties measured by AC B–H analyzer show this alloy exhibits low core loss of 0.35 W/kg at 1 T at 50 Hz. Low material cost and convenient productivity make the Fe{sub 85.5}B{sub 7}C{sub 6}Si{sub 1}Cu{sub 0.5} nanocrystalline alloy an economical application in industry. - Highlights: • Cu addition inhibits the surface crystallization and improves the GFA. • The competitive formation of Fe{sub 3}C and α-Fe phase impedes the devitrification. • Fe{sub 85.5}B{sub 7}C{sub 6}Si{sub 1}Cu{sub 0.5} nanocrystalline alloy exhibits excellent magnetic properties. • The alloy system has an economical advantage and convenient productivity.

  13. Radiation Resistance Studies of Amorphous Silicon Alloy Photovoltaic Materials

    Science.gov (United States)

    Woodyard, James R.

    1994-01-01

    The radiation resistance of commercial solar cells fabricated from hydrogenated amorphous silicon alloys was investigated. A number of different device structures were irradiated with 1.0 MeV protons. The cells were insensitive to proton fluences below 1E12 sq cm. The parameters of the irradiated cells were restored with annealing at 200 C. The annealing time was dependent on proton fluence. Annealing devices for one hour restores cell parameters for fluences below lE14 sq cm require longer annealing times. A parametric fitting model was used to characterize current mechanisms observed in dark I-V measurements. The current mechanisms were explored with irradiation fluence, and voltage and light soaking times. The thermal generation current density and quality factor increased with proton fluence. Device simulation shows the degradation in cell characteristics may be explained by the reduction of the electric field in the intrinsic layer.

  14. Lunar Materials Handling System Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Lunar Materials Handling System (LMHS) is a method for transfer of lunar soil into and out of process equipment in support of in situ resource utilization...

  15. Development and characterization of Powder Metallurgy (PM) 2XXX series Al alloy products and Metal Matrix Composite (MMC) 2XXX Al/SiC materials for high temperature aircraft structural applications

    Science.gov (United States)

    Chellman, D. J.; Gurganus, T. B.; Walker, J. A.

    1992-01-01

    The results of a series of material studies performed by the Lockheed Aeronautical Systems Company over the time period from 1980 to 1991 are discussed. The technical objective of these evaluations was to develop and characterize advanced aluminum alloy materials with temperature capabilities extending to 350 F. An overview is given of the first five alloy development efforts under this contract. Prior work conducted during the first five modifications of the alloy development program are listed. Recent developments based on the addition of high Zr levels to an optimum Al-Cu-Mg alloy composition by powder metallurgy processing are discussed. Both reinforced and SiC or B4C ceramic reinforced alloys were explored to achieve specific target goals for high temperature aluminum alloy applications.

  16. Information system revives materials management

    International Nuclear Information System (INIS)

    Through a change in philosophy and the development of a new, more efficient information management system, Arizona Public Service Co. (APSW) has, in less than two years, reduced material and service costs by 10 percent. The utility plans to cut these costs form 1993 figures by 25 percent before 2000. The utility is breaking new ground with ongoing implementation of new business processes and the new Materials Logistics Information System (MLIS), which has been co-developed with Texas Instruments Software Division (TISD)

  17. Molybdenum and molybdenum alloys as materials for high temperature furnaces and hot isostatic presses

    Energy Technology Data Exchange (ETDEWEB)

    Aschenbrenner, W.; Palme, R.

    1983-04-01

    Owing to their excellent high-temperature properties molybdenum and the molybdenum alloy TZM are used as materials for high-temperature furnaces and hot isostatic presses. The setup and the function of the high-temperature furnaces and hot isostatic presses and their applications are described.

  18. Photovoltaic semiconductor materials based on alloys of tin sulfide, and methods of production

    Energy Technology Data Exchange (ETDEWEB)

    Lany, Stephan

    2016-06-07

    Photovoltaic thin-film materials comprising crystalline tin sulfide alloys of the general formula Sn.sub.1-x(R).sub.xS, where R is selected from magnesium, calcium and strontium, as well as methods of producing the same, are disclosed.

  19. Design and fabrication of a mechanical alloying system for preparing intermetallic, nanocrystalline, amorphous and quasicrystalline compounds

    International Nuclear Information System (INIS)

    In this work a grinding system was designed and fabricated which allowed to improve the operation conditions in time, frequency, temperature and selection of the grinding media and that allow the contamination decrease of the compounds. By means of this method of mechanical alloying new metallic compounds can be produced, starting from elemental powders, with fine and controlled microstructures. These compounds prepared by this method are going to be used as materials for the hydrogen storage. (Author)

  20. Solid state amorphisation in binary systems prepared by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, G., E-mail: gemagonz@ivic.v [Lab. Ciencia e Ing. de Materiales, Instituto Venezolano de Investigaciones Cientificas, IVIC, Caracas (Venezuela, Bolivarian Republic of); Sagarzazu, A. [Lab. Ciencia e Ing. de Materiales, Instituto Venezolano de Investigaciones Cientificas, IVIC, Caracas (Venezuela, Bolivarian Republic of); Bonyuet, D. [Instituto de Investigacion en Biomedicina y Ciencias Aplicadas, Universidad de Oriente, Cumana (Venezuela, Bolivarian Republic of); D' Angelo, L. [UNEXPO, Universidad Experimental Politecnica Luis Caballero Mejias, Dpto. Ing. Mecanica (Venezuela, Bolivarian Republic of); Villalba, R. [Lab. Ciencia e Ing. de Materiales, Instituto Venezolano de Investigaciones Cientificas, IVIC, Caracas (Venezuela, Bolivarian Republic of)

    2009-08-26

    In the present work a detailed study of amorphisation in different systems prepared by mechanical alloying under the same experimental conditions was carried out, milling up to 50 and 100 h in some cases. The systems studied were: AlTi, AlNi, AlFe, FeNi, FeCo, NiMo, NiW, NiCo, MoW, CoMo. These systems were chosen to study the effect of Al-transition metal, transition metal-transition metal and also systems with large and small negative heat of mixing, different and similar crystal structures, atomic sizes and diffusion coefficients. Calculations based on the Miedema model for alloy formation and amorphisation on all the alloys studied were performed. The experimental results from X-ray diffraction and transmission electron microscopy showed that the systems based on Fe (FeNi, FeCo and FeAl) did not amorphised, even after milling for 100 h, and formed a stable solid solution with a nanometric grain size of 7 nm. The systems NiMo, NiW, MoW and CoMo (systems with small negative heat of mixing), showed amorphisation after 50 h of milling. NiAl and TiAl form an intermediate amorphous phase after around 20 h of milling and with further milling they recrystallize into a fcc solid solution. Agreement between the theoretical calculations based on the Miedema model and the experimental results was found in most of the systems.

  1. Solid state amorphisation in binary systems prepared by mechanical alloying

    International Nuclear Information System (INIS)

    In the present work a detailed study of amorphisation in different systems prepared by mechanical alloying under the same experimental conditions was carried out, milling up to 50 and 100 h in some cases. The systems studied were: AlTi, AlNi, AlFe, FeNi, FeCo, NiMo, NiW, NiCo, MoW, CoMo. These systems were chosen to study the effect of Al-transition metal, transition metal-transition metal and also systems with large and small negative heat of mixing, different and similar crystal structures, atomic sizes and diffusion coefficients. Calculations based on the Miedema model for alloy formation and amorphisation on all the alloys studied were performed. The experimental results from X-ray diffraction and transmission electron microscopy showed that the systems based on Fe (FeNi, FeCo and FeAl) did not amorphised, even after milling for 100 h, and formed a stable solid solution with a nanometric grain size of 7 nm. The systems NiMo, NiW, MoW and CoMo (systems with small negative heat of mixing), showed amorphisation after 50 h of milling. NiAl and TiAl form an intermediate amorphous phase after around 20 h of milling and with further milling they recrystallize into a fcc solid solution. Agreement between the theoretical calculations based on the Miedema model and the experimental results was found in most of the systems.

  2. Application of the cobalt based superalloy Haynes Alloy 25 (L605) in the fabrication of future radioisotope power systems

    International Nuclear Information System (INIS)

    The development of a new generation of radioisotope power systems is presently underway using a variety of innovative material selections. One of these materials is the cobalt based superalloy Haynes Alloy 25 (L605) (Haynes International, Inc., Kokomo, IN) which is being proposed as a structural member in the fabrication of Alkali Metal Thermal to Electrical Conversion (AMTEC) cells for space applications and other proposed heat source applications. Even though Haynes Alloy 25 has been previously used in several space power systems, the new power systems presently being developed will have some operational characteristics outside of the known design envelope. Therefore, the future application of these new power system technologies is dependent on determining many of the long term high-temperature physical and mechanical properties of the base-lined materials. The emphasis of this paper is on the determination of some of the high temperature mechanical properties (yield strength, ultimate tensile strength, and percent elongation) and the material compatibility characteristics of Haynes Alloy 25. Haynes Alloy 25 compatibility capsules were designed and tested to determine its high-temperature compatibility with various proposed AMTEC cell materials (nickel, rhodium, and molybdenum) being considered for future applications. The results of the studies and material recommendations will be discussed

  3. Japanese R&D on new cast alloys and materials

    Energy Technology Data Exchange (ETDEWEB)

    Hayden, H.W.

    1996-05-01

    On the basis of observations of the JTEC team, it appears that Japanese universities and research institutes are leading long-term R&D thrusts for development of new materials casting technologies. Significant efforts include amorphous metals, intermetallics, application of MHD in continuous casting of steel, and energy efficient furnace technology. Industrial R&D seems focused more on process improvements than on new product technologies, but significant efforts in new cast materials included cast metal matrix composites, materials substitutions for thinner wall products, and advanced ceramic products for foundry industry applications.

  4. Hydriding and Dehydriding Characteristics of Mechanically Alloyed LaMg17Ni Composite Material

    Institute of Scientific and Technical Information of China (English)

    李谦; 蒋利军; 林勤; 周国治; 詹峰; 郑强; 魏秀英

    2003-01-01

    A composite material with the nominal composition LaMg17Ni was synthesized by mechanical alloying and the hydriding/dehydriding (H/D) behaviors of this material were studied at several temperatures. This material has a hydrogen storage capacity (5.76% H2, mass fraction) lower than conventionally alloyed La2Mg17 (6.63% H2, mass fraction) without activation but shows a superior hydriding/dehydriding kinetic property. At 523 K it absorbed 4.97% (mass fraction) in less than 1 min, approximately 100 times faster than La2Mg17 alloy under the same conditions. This attractive kinetic property of the alloy can be ascribed to the catalytic action of Mg2Ni, LaH2 and La as well as the multiphase structure formed in the preparation processes. The relationships between the equilibrium plateau pressure and the temperature can be expressed as lgpeq=-2797/T+4.267 (553 K≤T≤623 K) for hydriding and lgpeq=-3957/T+6.063(553 K≤T≤623 K) for dehydriding.

  5. Effect of Alloying Interlayer on Interfacial Bond Strength of CuW/CuCr Integral Materials

    International Nuclear Information System (INIS)

    The effects of Fe alloying interlayers with different content on microstructures and mechanical properties of dissimilar CuW/CuCr joints prepared by sintering-infiltration method were studied. Microhardness (HV) and tensile tests were used to evaluate the mechanical properties of the resulting joints. Additionally, optical, scanning electron microscopy examinations and energy dispersive spectrometry elemental analyses were applied to determine the interfacial characteristics of CuW/CuCr integral materials. The results show element Fe in the alloying interlayers is mostly diffused to the Cu-W composite side, the Cu/W interphase has achieved the metallurgical bond, and the CuW/CuCr integrated material with Cu-5wt%Fe alloy interlayer exhibits higher interfacial bond strength. However, when the Fe content in the interlayers is above 5wt%, the W skeletons near the interface are dissolved and eroded by element Fe addition, the amount of eutectic phase is increased and the microhardness on copper matrix is decreased for the Cu-Cr alloy side near the interlayer, and the interfacial strength of CuW/CuCr integrated materials is also decreased.

  6. Scandium Binary and Ternary Alloy Systems and Intermetallic Compounds

    OpenAIRE

    Kotur, Bogdan Ya.

    1998-01-01

    Scandium is the first d-element and a member of the rare earths family. The available data, published until the beginning of 1997, on scandium binary and ternary alloy systems and intermetallic compounds with other elements (with the exception of halogens, hydrogen, oxygen, sulphur and nitrogen) have been reviewed. Data about 65 binary and about 200 ternary systems have been generalized. The crystal chemical analysis of 462 investigated intermetallic compounds (out of 554 known to date) belon...

  7. An accurate, fast and stable material model for shape memory alloys

    International Nuclear Information System (INIS)

    Shape memory alloys possess several features that make them interesting for industrial applications. However, due to their complex and thermo-mechanically coupled behavior, direct use of shape memory alloys in engineering construction is problematic. There is thus a demand for tools to achieve realistic, predictive simulations that are numerically robust when computing complex, coupled load states, are fast enough to calculate geometries of industrial interest, and yield realistic and reliable results without the use of fitting curves. In this paper a new and numerically fast material model for shape memory alloys is presented. It is based solely on energetic quantities, which thus creates a quite universal approach. In the beginning, a short derivation is given before it is demonstrated how this model can be easily calibrated by means of tension tests. Then, several examples of engineering applications under mechanical and thermal loads are presented to demonstrate the numerical stability and high computation speed of the model. (paper)

  8. Review of PWSCC and mitigation management strategies of Alloy 600 materials of PWRs

    Science.gov (United States)

    Hwang, Seong Sik

    2013-11-01

    Primary water stress corrosion cracking (PWSCC) of Alloy 600 penetration nozzles in pressurized water reactors (PWRs) was reported in the control rod drive mechanism (CRDM), pressurizer instrumentation, and pressurizer heater sleeves. Recently, two cases of boric acid precipitation that indicated leaking of the primary cooling water were reported on the bottom head surface of the steam generators (SGs) in Korea. PWSCC crack indication in CRDM was also detected in a Korea plant. It is necessary to set up a rigid maintenance and inspection guidelines for the components. The PWSCC history of Alloy 600 penetration nozzles of PWRs and maintenance strategies are reviewed based upon the open literature and some experiences in Korea. The inspection requirements, repair techniques such as material changes, the isolation, weld overlays, stress improvements, water chemistry changes are reviewed. Management strategies for the Alloy 600 nozzles are also described.

  9. Review of PWSCC and mitigation management strategies of Alloy 600 materials of PWRs

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Seong Sik, E-mail: sshwang@kaeri.re.kr

    2013-11-15

    Primary water stress corrosion cracking (PWSCC) of Alloy 600 penetration nozzles in pressurized water reactors (PWRs) was reported in the control rod drive mechanism (CRDM), pressurizer instrumentation, and pressurizer heater sleeves. Recently, two cases of boric acid precipitation that indicated leaking of the primary cooling water were reported on the bottom head surface of the steam generators (SGs) in Korea. PWSCC crack indication in CRDM was also detected in a Korea plant. It is necessary to set up a rigid maintenance and inspection guidelines for the components. The PWSCC history of Alloy 600 penetration nozzles of PWRs and maintenance strategies are reviewed based upon the open literature and some experiences in Korea. The inspection requirements, repair techniques such as material changes, the isolation, weld overlays, stress improvements, water chemistry changes are reviewed. Management strategies for the Alloy 600 nozzles are also described.

  10. Review of PWSCC and mitigation management strategies of Alloy 600 materials of PWRs

    International Nuclear Information System (INIS)

    Primary water stress corrosion cracking (PWSCC) of Alloy 600 penetration nozzles in pressurized water reactors (PWRs) was reported in the control rod drive mechanism (CRDM), pressurizer instrumentation, and pressurizer heater sleeves. Recently, two cases of boric acid precipitation that indicated leaking of the primary cooling water were reported on the bottom head surface of the steam generators (SGs) in Korea. PWSCC crack indication in CRDM was also detected in a Korea plant. It is necessary to set up a rigid maintenance and inspection guidelines for the components. The PWSCC history of Alloy 600 penetration nozzles of PWRs and maintenance strategies are reviewed based upon the open literature and some experiences in Korea. The inspection requirements, repair techniques such as material changes, the isolation, weld overlays, stress improvements, water chemistry changes are reviewed. Management strategies for the Alloy 600 nozzles are also described

  11. Aging characteristics of short glass fiber reinforced ZA-27 alloy composite materials

    Science.gov (United States)

    Sharma, S. C.; Girish, B. M.; Satish, B. M.; Kamath, R.

    1998-12-01

    Aging characteristics of short glass fiber reinforced ZA-27 alloy composite materials have been evaluated in the present study. The liquid metallurgy technique was used to fabricate the composites, in which preheated short glass fibers were introduced into the ZA-27 alloy melt above its liquidus temperature. The aging temperature employed was 125 °C for 6, 12,18, and 24 h. The aged alloy (no fibers) reached the peak hardness after 18 h, while the composites (regardless of filler content) reached the same hardness in 12 h. It is hypothesized that the aging treatment of a composite improves the strength of the interface between the short fibers and the matrix. This is confirmed by the tensile fractograph analysis, which indicates that at a given aging temperature, the composites aged for 18 h exhibit short fibers that remain attached to the metal matrix, while those aged for 6 h undergo debonding.

  12. Micro-scale mechanics of the surface-nanocrystalline Al-alloy material

    Institute of Scientific and Technical Information of China (English)

    WEI Yueguang; ZHU Chen; WU Xiaolei

    2004-01-01

    Based on the microscopic observations and measurements, the mechanical behavior of the surface-nanocrystallized Al-alloy material at microscale is investigated experimentally and theoretically. In the experimental research, the compressive stress-strain curves and the hardness depth curves are measured. In the theoretical simulation, based on the material microstructure characteristics and the experimental features of the compression and indentation, the microstructure cell models are developed and the strain gradient plasticity theory is adopted. The material compressive stress-strain curves and the hardness depth curves are predicted and simulated. Through comparison of the experimental results with the simulation results, the material and model parameters are determined.

  13. Degradation mode survey candidate titanium-base alloys for Yucca Mountain project waste package materials. Revision 1

    International Nuclear Information System (INIS)

    The Yucca Mountain Site Characterization Project (YMP) is evaluating materials from which to fabricate high-level nuclear waste containers (hereafter called waste packages) for the potential repository at Yucca Mountain, Nevada. Because of their very good corrosion resistance in aqueous environments titanium alloys are considered for container materials. Consideration of titanium alloys is understandable since about one-third (in 1978) of all titanium produced is used in applications where corrosion resistance is of primary importance. Consequently, there is a considerable amount of data which demonstrates that titanium alloys, in general, but particularly the commercial purity and dilute α grades, are highly corrosion resistant. This report will discuss the corrosion characteristics of Ti Gr 2, 7, 12, and 16. The more highly alloyed titanium alloys which were developed by adding a small Pd content to higher strength Ti alloys in order to give them better corrosion resistance will not be considered in this report. These alloys are all two phase (α and β) alloys. The palladium addition while making these alloys more corrosion resistant does not give them the corrosion resistance of the single phase α and near-α (Ti Gr 12) alloys

  14. Degradation mode survey candidate titanium-base alloys for Yucca Mountain project waste package materials. Revision 1

    Energy Technology Data Exchange (ETDEWEB)

    Gdowski, G.E.

    1997-12-01

    The Yucca Mountain Site Characterization Project (YMP) is evaluating materials from which to fabricate high-level nuclear waste containers (hereafter called waste packages) for the potential repository at Yucca Mountain, Nevada. Because of their very good corrosion resistance in aqueous environments titanium alloys are considered for container materials. Consideration of titanium alloys is understandable since about one-third (in 1978) of all titanium produced is used in applications where corrosion resistance is of primary importance. Consequently, there is a considerable amount of data which demonstrates that titanium alloys, in general, but particularly the commercial purity and dilute {alpha} grades, are highly corrosion resistant. This report will discuss the corrosion characteristics of Ti Gr 2, 7, 12, and 16. The more highly alloyed titanium alloys which were developed by adding a small Pd content to higher strength Ti alloys in order to give them better corrosion resistance will not be considered in this report. These alloys are all two phase ({alpha} and {beta}) alloys. The palladium addition while making these alloys more corrosion resistant does not give them the corrosion resistance of the single phase {alpha} and near-{alpha} (Ti Gr 12) alloys.

  15. Neutron irradiation test of copper alloy/stainless steel joint materials

    International Nuclear Information System (INIS)

    As a study about the joint technology of copper alloy and stainless steel for utilization as cooling piping in International Thermonuclear Experimental Reactor (ITER), Al2O3-dispersed strengthened copper or CuCrZr was jointed to stainless steel by three kinds of joint methods (casting joint, brazing joint and friction welding method) for the evaluation of the neutron irradiation effect on joints. A neutron irradiation test was performed to three types of joints and each copper alloy. The average value of fast neutron fluence in this irradiation test was about 2 x 1024n/m2(E>1 MeV), and the irradiation temperature was about 130degC. As post-irradiation examinations, tensile tests, hardness tests and observation of fracture surface after the tensile tests were performed. All type joints changed to be brittle by the neutron irradiation effect like each copper alloy material, and no particular neutron irradiation effect due to the effect of joint process was observed. On the casting and friction welding, hardness of copper alloy near the joint boundary changed to be lower than that of each copper alloy by the effect of joint procedure. However, tensile strength of joints was almost the same as that of each copper alloy before/after neutron irradiation. On the other hand, tensile strength of joints by brazing changed to be much lower than CuAl-25 base material by the effect of joint process before/after neutron irradiation. Results in this study showed that the friction welding method and the casting would be able to apply to the joint method of piping in ITER. This report is based on the final report of the ITER Engineering Design Activities (EDA). (author)

  16. Chemical equilibrium studies of tritium--lithium and tritium--lithium alloy systems

    International Nuclear Information System (INIS)

    In deuterium-tritium fusion reactors currently under design, the production of tritium is accomplished by utilizing a lithium-bearing blanket. Lithium metal is presently the leading candidate for the blanket material, although molten Li2BeF4, solid Li--Al (50-50 at. percent) alloy and other lithium-containing materials are distinct possibilities. This paper summarizes progress of ongoing studies of the thermodynamics of some of these lithium containing systems. The individual solubilities of hydrogen, deuterium, and tritium in lithium as a function of temperature (700 to 10000C) and pressure are presented. Recent work with the solid alloy Li--Al (50-50 at. percent) has shown that the tritium solubility between 400 and 6000C is low. When the tritium pressure was between 0.14 and 0.52 torr, the Li--Al samples contained only 1 to 4 ppm tritium

  17. Mechatronic systems and materials III

    CERN Document Server

    Gosiewski, Zdzislaw

    2009-01-01

    This very interesting volume is divided into 24 sections; each of which covers, in detail, one aspect of the subject-matter: I. Industrial robots; II. Microrobotics; III. Mobile robots; IV. Teleoperation, telerobotics, teleoperated semi-autonomous systems; V. Sensors and actuators in mechatronics; VI. Control of mechatronic systems; VII. Analysis of vibration and deformation; VIII. Optimization, optimal design; IX. Integrated diagnostics; X. Failure analysis; XI. Tribology in mechatronic systems; XII. Analysis of signals; XIII. Measurement techniques; XIV. Multifunctional and smart materials;

  18. The effect of α-alumina particles on the properties of EN AC-44200 Al alloy based composite materials

    OpenAIRE

    J.W. Kaczmar; A. Kurzawa

    2012-01-01

    Purpose: The unreinforced EN AC-44200 aluminium alloy is characterized by the medium mechanical properties and the purpose of performed investigations was improvement of mechanical properties of this alloy by introducing stable ceramic α-alumina particles.Design/methodology/approach: The composite materials were manufactured by squeeze casting of porous ceramic preforms characterized by the open porosities of 90%, 80%, 70% and 60% with the liquid EN AC- 44200 aluminum alloy. The composite mat...

  19. Mold Materials For Permanent Molding of Aluminum Alloys

    Energy Technology Data Exchange (ETDEWEB)

    John F Wallace; David Schwam; Wen Hong dxs11@po.cwru.edu

    2001-09-14

    A test that involves immersion of the potential mod materials for permanent molds has been developed that provides a thermal cycle that is similar to the experienced during casting of aluminum in permanent molds. This test has been employed to determine the relative thermal fatigue resistance of several different types of mold materials. Four commercial mold coatings have been evaluated for their insulating ability, wear resistance and roughness. The results indicate that composition and structure of the mold materials have considerable effect on their thermal fatigue cracking behavior. Irons with a gray iron structure are the most prone to thermal fatigue cracking followed by compacted graphite irons with the least thermal fatigue cracking of the cast irons experienced by ductile iron. The composition of these various irons affects their behavior.

  20. Development of a new reactor fuel material: thermal properties of U-Th-Zr-H alloys

    International Nuclear Information System (INIS)

    Examinations on the U-Th-Zr-H alloys were carried out in order to develop new hydride fission reactor fuel material, in terms of thermal desorption, thermal expansion, thermal diffusivities and in-pile irradiation properties. As a result, it was shown that the U-Th-Zr-H can be a candidate as a new nuclear reactor fuel. The alloys at high temperature can hold hydrogen at higher capacity compared to the U-Zr-H alloys now in use in the TRIGA type reactors, without disintegration. Irradiation examination of the specimens in the JMTR, Japan Material Test Reactor of Japan Atomic Energy Research Institute, was performed up to 7.4 x 1023 n/m2 neutron irradiation, exhibiting excellent results. Thermal diffusivity measurements on the hydrogenated and un hydrogenated specimens exhibited a favorable thermal properties at elevated temperature. Further, the thermal expansion property measurement was done on the same specimens, both hydrogenated and un hydrogenated U-Th-Zr alloys by using a high temperature dilatometer. The determination of coefficient of thermal expansion (CTE) over elevated temperatures and differences in the thermal behaviours among the specimens are presented. Finally, future R and D items of this type nuclear fuel are discussed. (author)

  1. Experimental analyses of dynamical systems involving shape memory alloys

    DEFF Research Database (Denmark)

    Enemark, Søren; Savi, Marcelo A.; Santos, Ilmar F.

    2015-01-01

    The use of shape memory alloys (SMAs) in dynamical systems has an increasing importance in engineering especially due to their capacity to provide vibration reductions. In this regard, experimental tests are essential in order to show all potentialities of this kind of systems. In this work, SMA...... springs. This article shows several experimental tests that allow one to obtain a general comprehension of the dynamical behaviour of SMA systems. Results show the general thermo-mechanical behaviour of SMA dynamical systems and the obtained conclusions can be applied in distinct situations as in rotor...

  2. Materials considerations for interfaces between transportation, storage and disposal systems

    International Nuclear Information System (INIS)

    The purpose of this paper is to evaluate the interfaces between transportation, storage and disposal systems, and to identify materials issues that should be addressed in future work. Based on the results of this work, two areas of materials degradation relating to multi-purpose canister (MPC) interfaces should be addressed: (1) moist corrosion during long-term (100 years) storage particularly in storage casks where carbon steel is employed because of galvanic coupling with the MPC stainless steel surface, and, more importantly, (2) the effect of crevice corrosion, at the MPC surface/Alloy 825 interface, on the contribution of the Alloy 825 barrier to controlled release of radionuclides during the long disposal period (10,000 years)

  3. Erosion resistance in a stationary arc of powder materials on the base of heat resisting alloys

    Energy Technology Data Exchange (ETDEWEB)

    Minakova, R.V.; Kostenetskaya, L.I.; Krusanova, A.P.; Kukhtikov, V.A.; Smirnov, A.V.; Lugovskaya, E.S. (AN Ukrainskoj SSR, Kiev. Inst. Problem Materialovedeniya)

    1983-08-01

    Comparison investigations of some properties of the Mo-Cu, Mo-Ni(Co)-Cu materials and the W-Cu, W-Ni-Cu compositions used at the present time as well as contact pairs prepared from them is conducted. It is shown that electroerosion wear of the contacts is connected not only with the material properties but also with features of structural changes in the working layer under effect of arc discharge. It is shown also that directed alloying with respect to the origin of phase transition in the electrode material and the medium effect during current commutation promotes electroerosion resistance.

  4. Phase equilibria in alloys of Cr-Hf-N system

    International Nuclear Information System (INIS)

    Metallographic, X-ray phase and differential thermal analyses are used to study phase equilibria in alloys of the Cr-Hf-N system with nitrogen concentration less than 15% (at.). Isothermal section at 1150 deg C is plotted. The polythermal Cr-HfN section is stated to be quasibinary eutectic one. Maximal solubility of HfN in chromium is estimated by thermodynamic calculation

  5. Ternary MgTiX-alloys: a promising route towards low-temperature, high-capacity, hydrogen-storage materials.

    Science.gov (United States)

    Vermeulen, Paul; van Thiel, Emile F M J; Notten, Peter H L

    2007-01-01

    In the search for hydrogen-storage materials with a high gravimetric capacity, Mg(y)Ti((1-y)) alloys, which exhibit excellent kinetic properties, form the basis for more advanced compounds. The plateau pressure of the Mg--Ti--H system is very low (approximately 10(-6) bar at room temperature). A way to increase this pressure is by destabilizing the metal hydride. The foremost effect of incorporating an additional element in the binary Mg--Ti system is, therefore, to decrease the stability of the metal hydride. A model to calculate the effect on the thermodynamic stability of alloying metals was developed by Miedema and co-workers. Adopting this model offers the possibility to select promising elements beforehand. Thin films consisting of Mg and Ti with Al or Si were prepared by means of e-beam deposition. The electrochemical galvanostatic intermittent titration technique was used to obtain pressure-composition isotherms for these ternary materials and these isotherms reveal a reversible hydrogen-storage capacity of more than 6 wt. %. In line with the calculations, substitution of Mg and Ti by Al or Si indeed shifts the plateau pressure of a significant part of the isotherms to higher pressures, while remaining at room temperature. It has been proven that, by controlling the chemistry of the metal alloy, the thermodynamic properties of Mg-based hydrides can be regulated over a wide range. Hence, the possibility to increase the partial hydrogen pressure, while maintaining a high gravimetric capacity creates promising opportunities in the field of hydrogen-storage materials, which are essential for the future of the hydrogen economy. PMID:17879246

  6. Microstructure and mechanical behavior of metal injection molded Ti-Nb binary alloys as biomedical material.

    Science.gov (United States)

    Zhao, Dapeng; Chang, Keke; Ebel, Thomas; Qian, Ma; Willumeit, Regine; Yan, Ming; Pyczak, Florian

    2013-12-01

    The application of titanium (Ti) based biomedical materials which are widely used at present, such as commercially pure titanium (CP-Ti) and Ti-6Al-4V, are limited by the mismatch of Young's modulus between the implant and the bones, the high costs of products, and the difficulty of producing complex shapes of materials by conventional methods. Niobium (Nb) is a non-toxic element with strong β stabilizing effect in Ti alloys, which makes Ti-Nb based alloys attractive for implant application. Metal injection molding (MIM) is a cost-efficient near-net shape process. Thus, it attracts growing interest for the processing of Ti and Ti alloys as biomaterial. In this investigation, metal injection molding was applied to the fabrication of a series of Ti-Nb binary alloys with niobium content ranging from 10wt% to 22wt%, and CP-Ti for comparison. Specimens were characterized by melt extraction, optical microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and transmission electron microscopy (TEM). Titanium carbide formation was observed in all the as-sintered Ti-Nb binary alloys but not in the as-sintered CP-Ti. Selected area electron diffraction (SAED) patterns revealed that the carbides are Ti2C. It was found that with increasing niobium content from 0% to 22%, the porosity increased from about 1.6% to 5.8%, and the carbide area fraction increased from 0% to about 1.8% in the as-sintered samples. The effects of niobium content, porosity and titanium carbides on mechanical properties have been discussed. The as-sintered Ti-Nb specimens exhibited an excellent combination of high tensile strength and low Young's modulus, but relatively low ductility. PMID:23994942

  7. Effect of the reactive element addition on the alumina scale growth in high temperature material alloys

    International Nuclear Information System (INIS)

    The FeAl and FeCrAl high temperature material alloys exhibit the oxidation resistance at high temperatures due to the protective alumina scale formed on their surfaces. Small additions of reactive elements on these high temperature alloys have shown the considerable improvements in high temperature oxidation behaviour. In this paper, the effect of yttrium reactive element additions to alumina protective scale growth on the surface of FeAl and FeCrAl high temperature alloys has been discussed. The yttrium reactive element was added on surface of FeAl samples by using ion implantation techniques with variation of ion dose on the order of 1,015 ion/cm2 and the ion energy of 100 keV, and on the surface of FeCrAl samples with ion dose of 1,017 ion/cm2 and the ion energy of 85 keV. Oxidation test of the FeAl samples was done in dry oxygen media on the temperature of 850°C with many times of thermal cycling, while the FeCrAl samples was oxidized on the temperature of 950°C and 1,100°C, and the characterization of elemental composition of the samples were done by using SEM-EDAX techniques. It is also discussed the influence of small additions of hafnium and cerium reactive elements on the high temperature alloys. Based on this study was obtained that the implantation of reactive elements on the surface of the FeAl and FeCrAl high temperature material alloys influence the growth of alumina scale and to increase its high temperature oxidation average around 160%. (author)

  8. The copper-nickel alloy system for dental applications mechanical properties

    International Nuclear Information System (INIS)

    Four types of alloys were investigated to determine the feasibility of developing a non-noble casting alloy based on the copper-nickel system. Emphasis was given to the evaluation of its mechanical properties, which included tensile properties and hardness. Tensile properties included yield strength, ultimate tensife strength, modulus of elasticity and ductility, As demonstrated in this study, thefouralfoys, with the exception of alloy4, possessed mechanical properties of intermediate values between those of gold and base-metal alloys. (author)

  9. Handbook on Lead-bismuth Eutectic Alloy and Lead Properties, Materials Compatibility, Thermal-hydraulics and Technologies - 2015 Edition

    International Nuclear Information System (INIS)

    Heavy liquid metals such as lead or lead-bismuth have been proposed and investigated as coolants for fast reactors since the 1950's. More recently, there has been renewed interest worldwide in the use of these materials to support the development of systems for the transmutation of radioactive waste. Heavy liquid metals are also under evaluation as a reactor core coolant and accelerator-driven system neutron spallation source. Several national and international R and D programmes are ongoing for the development of liquid lead-alloy technology and the design of liquid lead-alloy-cooled reactor systems. In 2007, a first edition of the handbook was published to provide deeper insight into the properties and experimental results in relation to lead and lead-bismuth eutectic technology and to establish a common database. This handbook remains a reference in the field and is a valuable tool for designers and researchers with an interest in heavy liquid metals. The 2015 edition includes updated data resulting from various national and international R and D programmes and contains new experimental data to help understand some important phenomena such as liquid metal embrittlement and turbulent heat transfer in a fuel bundle. The handbook provides an overview of liquid lead and lead-bismuth eutectic properties, materials compatibility and testing issues, key aspects of thermal-hydraulics and existing facilities, as well as perspectives for future R and D. (authors)

  10. SAW surfacing of low-alloyed steel with super-ferrite additional material

    OpenAIRE

    Klimpel, A; T. Kik; J. Górka; A. Czupryński; P. Sitarz

    2009-01-01

    Purpose: of these researches was to investigate influence of heat input in SAW surfacing of low-alloyed steel with super-ferrite filler material on quality of deposits.Design/methodology/approach: the quality of single and multilayer, stringer beads was assessed by metallographic examinations, stresses measurements and hardness tests.Findings: due to the fact that it was used at automated surfacing stand, the analysis of properties of the deposits was performed for single and multilayer, str...

  11. Composite materials based on porous ceramic preform infiltrated by aluminium alloy

    OpenAIRE

    Nagel, A.; A. J. Nowak; M. Kremzer; L.A. Dobrzański

    2007-01-01

    Purpose: The goal of this project is the optimization of manufacturing technology of the ceramic preforms basedon Al2O3 powder manufactured by the pressure infiltration method with liquid metal alloy.Design/methodology/approach: Ceramic preforms were manufactured by the method of sintering of ceramicpowder. The preform material consists of powder Condea Al2O3 CL 2500, however, as the forming factor ofthe structure of canals and pores inside the ceramic agglomerated framework the carbon fibers...

  12. Wear behaviour of composite materials based on 2024 Al-alloy reinforced with δ alumina fibres

    Directory of Open Access Journals (Sweden)

    J.W. Kaczmar

    2010-11-01

    Full Text Available Purpose: Wear improvement of aluminum matrix composite materials reinforced with alumina fibres, was investigated. The effects of the applied pressure and T6 heat treatment on wear resistance were determined.Design/methodology/approach: Wear tests were carried out on pin-on disc device at constant sliding velocity and under three pressures, which in relation to diameter of specimens corresponds to pressures of 0.8 MPa, 1.2 MPa and 1.5 MPa. To produce composite materials porous performs were prepared. They are characterized by the suitable permeability and good strength required to resist stresses arising during squeeze casting process. Performs exhibited semi-oriented arrangement of fibres and open porosity enabled producing of composite materials 10% (in vol.% of Al2O3 fibres (Saffil.Findings: In comparison with T6 heat treated monolithic 2024 aluminium alloy composites revealed slightly better resistance under lower pressure. Probably, during wear process produced hard debris containing fragments of alumina fibres are transferred between surfaces and strongly abrade specimens. Under smaller pressures wear process proceeded slowly and mechanically mixed layer MML was formed.Research limitations/implications: Reinforcing of 2024 aluminium alloy could be inefficient for wear purposes. Remelting and casting of wrought alloy could deteriorate its properties. Interdendrite porosities and coarsening of grains even after squeeze casting process were observed.Practical implications: Aluminum casting alloys can be locally reinforced to improve hardness and wear resistance under small pressures.Originality/value: Investigations are valuable for persons, what are interested in aluminum cast composite materials reinforced with ceramic fibre performs.

  13. Nuclear Systems Materials Handbook. [Materials requirements for nuclear energy systems

    Energy Technology Data Exchange (ETDEWEB)

    Marchbanks, M.F; Moen, R.A.; Irvin, J.E.

    1976-01-01

    The NSM Handbook is a multi-volume document being compiled on a continuing basis to meet the broad materials data requirements of those involved in the development of advanced nuclear energy systems. The present focus of the Handbook is upon nuclear systems that have not yet achieved commercial status, with near-term emphasis on the nation's Liquid Metal Fast Breeder Reactor Program. Actual use of the Handbook extends to other advanced nuclear concepts sharing the same needs, and to many nonnuclear engineering activities as well.

  14. Digestive ripening: a synthetic method par excellence for core-shell, alloy, and composite nanostructured materials

    Indian Academy of Sciences (India)

    Srilakshmi P Bhaskar; Balaji R Jagirdar

    2012-11-01

    The solvated metal atom dispersion (SMAD) method has been used for the synthesis of colloids of metal nanoparticles. It is a top-down approach involving condensation of metal atoms in low temperature solvent matrices in a SMADreactor maintained at 77 K.Warming of the matrix results in a slurry ofmetal atoms that interact with one another to form particles that grow in size. The organic solvent solvates the particles and acts as a weak capping agent to halt/slow down the growth process to a certain extent. This as-prepared colloid consists of metal nanoparticles that are quite polydisperse. In a process termed as digestive ripening, addition of a capping agent to the as-prepared colloid which is polydisperse renders it highly monodisperse either under ambient or thermal conditions. In this, as yet not well-understood process, smaller particles grow and the larger ones diminish in size until the system attains uniformity in size and a dynamic equilibrium is established. Using the SMAD method in combination with digestive ripening process, highly monodisperse metal, core-shell, alloy, and composite nanoparticles have been synthesized. This article is a review of our contributions together with some literature reports on this methodology to realize various nanostructured materials.

  15. Controllable Catalysis with Nanoparticles: Bimetallic Alloy Systems and Surface Adsorbates

    KAUST Repository

    Chen, Tianyou

    2016-05-16

    Transition metal nanoparticles are privileged materials in catalysis due to their high specific surface areas and abundance of active catalytic sites. While many of these catalysts are quite useful, we are only beginning to understand the underlying catalytic mechanisms. Opening the “black box” of nanoparticle catalysis is essential to achieve the ultimate goal of catalysis by design. In this Perspective we highlight recent work addressing the topic of controlled catalysis with bimetallic alloy and “designer” adsorbate-stabilized metal nanoparticles.

  16. The characteristics of laser welded magnesium alloy using silver nanoparticles as insert material

    Energy Technology Data Exchange (ETDEWEB)

    Ishak, M., E-mail: mahadzir@ump.edu.my [University Malaysia Pahang, Faculty of Mechanical Engineering, 26600 Pekan, Pahang Darul Makmur (Malaysia); Maekawa, K., E-mail: mae@mx.ibaraki.ac.jp [Ibaraki University, Faculty of Engineering, Department of Mechanical Engineering, 4-12-1 Nakanarusawa, Hitachi, Ibaraki 316-8511 (Japan); Yamasaki, K., E-mail: kyama@mx.ibaraki.ac.jp [Ibaraki University, Faculty of Engineering, Department of Mechanical Engineering, 4-12-1 Nakanarusawa, Hitachi, Ibaraki 316-8511 (Japan)

    2012-02-28

    Highlights: Black-Right-Pointing-Pointer Ag nanoparticles are used as insert material for welding Mg alloy with laser. Black-Right-Pointing-Pointer We examine the microstructure and mechanical properties of welded Mg alloys. Black-Right-Pointing-Pointer Nananoparticle promote grain refinement to the weld structure. Black-Right-Pointing-Pointer Finer nanoparticle produces high weld efficiency and mechanical properties. - Abstract: This paper describes the characteristics of the laser welding of thin-sheet magnesium alloys using silver (Ag) nanoparticles as an insert material. The experiment was conducted using nanoparticles with 5 nm and 100 nm diameters that were welded with a Nd:YAG laser. The microstructure and mechanical properties of the specimens welded using inserts with different sizes of nanoparticles and without an insert material, were examined. Electron probe micro-analyzer (EPMA) analysis was conducted to confirm the existence of Ag in the welded area. The introduction of the Ag nanoparticle insert promoted large area of fine grain and broadened the acceptable range of scanning speed parameters compared to welds without an insert. Welds with 5 nm nanoparticles yielded the highest fracture load of up to 818 N while the lowest fracture load was found for weld specimens with 100 nm nanoparticles. This lower fracture load was due to larger voids and a smaller throat length, which contributed to a lower fracture load when using larger nanoparticles.

  17. Shape memory alloys applied to improve rotor-bearing system dynamics - an experimental investigation

    OpenAIRE

    Enemark, Søren; Santos, Ilmar; Marcelo A. Savi

    2015-01-01

    tor-bearing systems have critical speeds and to pass through them is an ongoing challenge in the field of mechanical engineering. The incorporation of shape memory alloys in rotating systems has an increasing importance to improve system performance and to avoid potential damaging situations when passing through critical speeds. In this work, the feasibility of applying shape memory alloys to a rotating system is experimentally investigated. Shape memory alloys can change their stiffness with...

  18. Composite materials based on porous ceramic preform infiltrated by aluminium alloy

    Directory of Open Access Journals (Sweden)

    A. Nagel

    2007-01-01

    Full Text Available Purpose: The goal of this project is the optimization of manufacturing technology of the ceramic preforms basedon Al2O3 powder manufactured by the pressure infiltration method with liquid metal alloy.Design/methodology/approach: Ceramic preforms were manufactured by the method of sintering of ceramicpowder. The preform material consists of powder Condea Al2O3 CL 2500, however, as the forming factor ofthe structure of canals and pores inside the ceramic agglomerated framework the carbon fibers Sigrafil C10M250 UNS were used. Then ceramic preforms were infiltrated with liquid EN AC – AlSi12 aluminum alloy.Stereological and structure investigations of obtained composite materials were made on light microscope.Findings: It was proved that developed technology of manufacturing of composite materials with the pore ceramicAl2O3 infiltration ensures expected structure and can be used in practice.Practical implications: The developed technology allows to obtain method’s elements locally reinforced andcomposite materials with precise shape mapping.Originality/value: The received results show the possibility of obtaining the new composite materials being thecheaper alternative for other materials based on the ceramic fibers.

  19. Aluminium EN AC-AlSi12 alloy matrix composite materials reinforced by Al2O3 porous preforms

    OpenAIRE

    Nagel, A.; M. Kremzer; L.A. Dobrzański,

    2007-01-01

    Purpose: The purpose of this work is to elaborate the method of manufacturing of composite materials based on porous ceramic preforms infiltrated by eutectic aluminium alloy.Design/methodology/approach: The material for investigations was fabricated by pressure infiltration method of ceramic porous preforms. The eutectic aluminium alloy EN AC – AlSi12 was use as a matrix while as reinforcement were used ceramic preforms fabricated by sintering of Al2O3 Alcoa CL 2500 powder with addition of po...

  20. Nickel and its alloys as perspective materials for intermediate temperature steam electrolysers operating on proton conducting solid acids as electrolyte

    DEFF Research Database (Denmark)

    Nikiforov, Aleksey; Petrushina, Irina; Jensen, Jens Oluf;

    2012-01-01

    Several stainless steels, nickel-based alloys, Ta-coated stainless steel, niobium, nickel, platinum and gold were evaluated as possible materials for use in the intermediate temperature water electrolysers. The corrosion resistance was measured in molten KH2PO4 as simulated conditions correspondi...... material for bipolar plates and cell housing. It was shown, that nickel, high-nickel alloys and austenitic stainless steels containing small amounts of Ti have high corrosion resistance in this media. © The Electrochemical Society....

  1. Preparations and properties of anti-corrosion additives of water-soluble metal working fluids for aluminum alloy materials.

    Science.gov (United States)

    Watanabe, Shoji

    2008-01-01

    This short review describes various types of anti-corrosion additives of water-soluble metal working fluids for aluminum alloy materials. It is concerned with synthetic additives classified according to their functional groups; silicone compounds, carboxylic acids and dibasic acids, esters, Diels-Alder adducts, various polymers, nitrogen compounds, phosphoric esters, phosphonic acids, and others. Testing methods for water-soluble metal working fluids for aluminum alloy materials are described for a practical application in a laboratory. PMID:18075217

  2. Structure and service properties of parts with coatings obtained with the help of electrospark alloying by powder materials

    International Nuclear Information System (INIS)

    Results of metallographic, X-ray phase and X-ray spectral microanalysis of electrospark coatings, made of powder materials on St45, 35KhGSL and 14Kh17N2A steels, VTL-1 nickel alloy and VT9, VT20 titanium alloys,, are presented. A principle possibility to make coatings of oxides (Al2O3, ZrO2) is shown. Comparative wear tests show the prospects of electrospark formation of coatings of powder materials

  3. Microstructural refinement of hyper-eutectic Al?Si?Fe?Mn cast alloys to produce a recyclable wrought material

    OpenAIRE

    Umezawa, Osamu; Nakamoto, Munefumi; Osawa, Yoshiaki; Suzuki, Kenta; Kumai, Shinji

    2005-01-01

    Although the cascade of material flow is presently suitable for the aluminum recycling, a better utilization of secondary alloys is required. In order to establish an upgradeable recycling design for developing wrought products from secondary aluminum alloys, a fine distribution of the primary phases in hyper-eutectic Al?Si?Fe?Mn cast materials has been achieved. Two novel processes were adopted. One was repeated thermomechanical treatment (RTMT), which involves a repetition of a multi-step c...

  4. Thermophysical characterization of Mg–51%Zn eutectic metal alloy: A phase change material for thermal energy storage in direct steam generation applications

    International Nuclear Information System (INIS)

    The possibility of using magnesium based eutectic metal alloys as phase change material (PCM) for thermal energy storage (TES) in concentrated solar power (CSP) applications is analysed. An extensive thermophysical characterization of the Mg–51%Zn eutectic metal alloy between room temperature and melting temperature has been performed. The results are compared with some available data in the literature, and differences found are discussed. A comparison with pure, binary and ternary inorganic salts used as PCM is presented highlighting the advantages and disadvantages of the different systems. This alloy is proposed not only as a candidate for latent heat thermal energy storage for direct steam generation (DSG) in CSP applications but for high pressure and high energy steam processes as well. Reported data are essential for ensuing modelling and experimental reactor studies employing this alloy as a PCM for TES. - Highlights: • Storage material for direct steam generation applications. • Metal alloy as PCM with high thermal conductivity. • Thermal energy storage for high pressure and high energy steam processes

  5. Selection of a Microbiological Corrosion System for Studying Effects on Structural Aluminum Alloys.

    Science.gov (United States)

    Hedrick, H G; Miller, C E; Halkias, J E; Hildebrand, J E

    1964-05-01

    Two laboratory methods, a metal-strip test and a tank test, were evaluated as microbiological corrosion systems for producing corroded test specimens on a structural aluminum alloy. The results show that corrosion of the test alloy occurred best in the metal-strip test in a deionized water-fuel medium inoculated with a mixture of microorganisms under aerated conditions. The metal-strip test was more successful for producing large numbers of corroded test specimens and proved more economical than the tank-type test, since less structural material is needed to obtain a specimen with sufficient corrosion areas, and since the corrosion can more easily be restricted by maskants to certain areas for specific test purposes. PMID:16349646

  6. Supercapacitors materials, systems and applications

    CERN Document Server

    Lu, Max; Frackowiak, Elzbieta

    2013-01-01

    Written by an international group of leading experts from both academia and industry, this is the first comprehensive book on the topic for 10 years. Taking into account the commercial interest in these systems and the scientific and technological developments over the past decade, all important materials and systems are covered, with several chapters devoted to topics of direct industrial relevance.The book starts by providing an introduction to the general principles of electrochemistry, the properties of electrochemical capacitors, and electrochemical characterization techniques. There

  7. Fatigue and material characteristics of a hot-formed AZ31 magnesium alloy

    Science.gov (United States)

    Suh, Chang-Min; Hor, Kwang-Ho; Nahm, Seung-Hoon; Suh, Min-Soo

    2015-03-01

    Magnesium alloys are known to be hard-forming materials at room temperature owing to their material structure. This study analyzes the optimal temperature conditions of warm-forming and the forming process by using a high-pressure laminating test and FM analysis, respectively. The effect of temperatures on the fatigue limit was examined from the collected specimens by analyzing the material properties after the fatigue test. The material formed at a temperature of 230°C shows occasional defects, but the best forming quality was obtained at 270°C. The optimal temperature for the forming process was found to be 250°C considering the material quality and thermal efficiency. The overall fatigue life of specimens decreases with an increase in the processing temperature. The fatigue limit of AZ31 formed at 250°C was approximately 100 MPa after 106 cycles.

  8. System and method of forming nanostructured ferritic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dial, Laura Cerully; DiDomizio, Richard; Alinger, Matthew Joseph; Huang, Shenyan

    2016-07-26

    A system for mechanical milling and a method of mechanical milling are disclosed. The system includes a container, a feedstock, and milling media. The container encloses a processing volume. The feedstock and the milling media are disposed in the processing volume of the container. The feedstock includes metal or alloy powder and a ceramic compound. The feedstock is mechanically milled in the processing volume using metallic milling media that includes a surface portion that has a carbon content less than about 0.4 weight percent.

  9. Influence of boron impurity in aluminium alloy construction material at criticality of RB reactor

    International Nuclear Information System (INIS)

    Evaluations of criticality benchmark cores of RB reactor are prepared in 1999-2001 for the International Criticality Safety Benchmark Evaluation Project. It was shown that the greatest contribution to uncertainty of the calculations and experimental data for criticality arose from uncertainty of contents of boron impurity in Yugoslav produced aluminium alloy (YuAl) of reactor construction material. Study of that particular issue was carried out in recent years and the results are shown in this paper with recommendation that new value for boron concentration in the YuAl material composition has to be used in criticality calculation, based on results of experimental and calculation evaluations. (author)

  10. Thermodynamic potential of electrons and phonons system of disordered alloy

    International Nuclear Information System (INIS)

    The cluster decomposition for the delayed two-time Green functions and the disordered crystal dynamic potential is obtained with an account of the electron-phonon and electron-electron interactions. The system electron states are described within the frames of the multizone strong coupling model. The calculations are based on the diagram technique for the Green temperature functions. The coherent potential approximation is chosen as the zero mononode approximation in this cluster decomposition method. It is shown that the processes of the contributions of the elementary excitations scattering on the clusters decrease with the cluster nodes number growth in the cluster in correspondence with certain small parameters. The analytical evaluations of the electron-phonon interaction impact on the electron energy spectrum of the ordering alloy are made in the monozone model. The possibility of applying the obtained results for describing the strong electron correlations impact on the electron structure and properties for the transition metal alloys with narrow energy zones is shown by the Fe-Ti alloy example

  11. Materials Compatibility of HVACR System Materials with Low GWP Refrigerants

    OpenAIRE

    Majurin, Julie A.; Gilles, William; Staats, Steven J.

    2014-01-01

    When assessing the suitability of next generation refrigerants for use with current HVACR system materials, two areas of concern need to be thoroughly investigated and understood: 1) chemical stability of the fluids when exposed to system materials under the anticipated conditions of use, and 2) compatibility of the system materials when in contact with the fluids. This paper will summarize materials compatibility evaluations of unsaturated hydrofluorocarbon (HFO) refrigerants, and HFO refrig...

  12. An investigation on the effects of phase change material on material components used for high temperature thermal energy storage system

    Science.gov (United States)

    Kim, Taeil; Singh, Dileep; Zhao, Weihuan; Yua, Wenhua; France, David M.

    2016-05-01

    The latent heat thermal energy storage (LHTES) systems for concentrated solar power (CSP) plants with advanced power cycle require high temperature phase change materials (PCMs), Graphite foams with high thermal conductivity to enhance the poor thermal conductivity of PCMs. Brazing of the graphite foams to the structural metals of the LHTES system could be a method to assemble the system and a method to protect the structural metals from the molten salts. In the present study, the LHTES prototype capsules using MgCl2-graphite foam composites were assembled by brazing and welding, and tested to investigate the corrosion attack of the PCM salt on the BNi-4 braze. The microstructural analysis showed that the BNi-4 braze alloy can be used not only for the joining of structure alloy to graphite foams but also for the protecting of structure alloy from the corrosion by PCM.

  13. Dead lithium phase investigation of Sn-Zn alloy as anode materials for lithium ion battery

    Institute of Scientific and Technical Information of China (English)

    HUANG ZhaoWen; HU SheJun; HOU XianHua; RU Qiang; YU HongWen; ZHAO LingZhi; LI WeiShan

    2009-01-01

    In this work, based on First-principle plane wave pseudo-potential method, we have carried out an in-depth study on the possible dead lithium phase of Sn-Zn alloy as anode materials for lithium ion batteries. Through investigation, we found that the phases LixSn4Zn4(x = 2, 4, 6, 8) contributed to reversible capacity, while the phases LixSn4Zns-(x-4)(x = 4.74, 7.72) led to capacity loss due to high formation energy, namely, they were the dead lithium phases during the charge/discharge process. And we come up with a new idea that stable lithium alloy phase with high lithiation formation energy (dead lithium phase) can also result in high loss of active lithium ion, besides the traditional expression that the formation of solid electrolyte interface film leads to high capacity loss.

  14. Estimation of improved productivity based on materials substitution in high temperature applications. Use of alloy ASTM A-335 P91

    International Nuclear Information System (INIS)

    In ECOPETROL-ICP was carried out an evaluation of the mechanical and micro structural properties of modified 9 Cr-1 Mo alloy, ASTM A-335 Gr. P91, finding higher strength mechanical properties, allowable stresses and creep rupture strength, than the conventional 9 Cr-1 Mo alloy, ASTM A-335 Gr. P9, recommending the alloy P91 as substitute tube material in the radiation zone of the Visbreaking heater of Cartagena's refinery (furnace in revamping process). The results obtained permit a thickness reduction of radiation tubes of material P91 close to 25% and increase the internal volume tube over up 8%, which is a parameter to consider in improving productivity and efficiency process. Also would be obtained a significant savings cost in the material among 5 and 10%. Additionally, expectations of both design and remaining useful life would be seen extensively favored with this change of alloy

  15. Smart Materials for Ranging Systems

    CERN Document Server

    Franse, Jaap; Sirenko, Valentyna

    2006-01-01

    The problem of determining the location of an object (usually called ranging) attracts at present much attention in different areas of applications, among them in ecological and safety devices. Electromagnetic waves along with sound waves are widely used for these purposes. Different aspects of materials with specific magnetic, electric and elastic properties are considered in view of potential application in the design and manufacturing of smart materials. Progress is reported in the fabrication and understanding of in-situ formation and characterization of solid state structures with specified properties. Attention is paid to the observation and study of the mobility of magnetic structures and of the kinetics of magnetic ordering transitions. Looking from a different perspective, one of the outcomes of the ARW is the emphasis on the important role that collective phenomena (like spin waves in systems with a magnetically ordered ground state, or critical currents in superconductors) could play at the design ...

  16. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.; Ren, W.

    1996-06-01

    The objective of the research is to provide databases and design criteria to assist in the selection of optimum alloys for construction of components needed to contain process streams in advanced heat recovery and hot-gas cleanup systems. Typical components include: steam line piping and superheater tubing for low emission boilers (600 to 700{degrees}C), heat exchanger tubing for advanced steam cycles and topping cycle systems (650 to 800{degrees}C), foil materials for recuperators, on advanced turbine systems (700 to 750{degrees}C), and tubesheets for barrier filters, liners for piping, cyclones, and blowback system tubing for hot-gas cleanup systems (850 to 1000{degrees}C). The materials being examined fall into several classes, depending on which of the advanced heat recovery concepts is of concern. These classes include martensitic steels for service to 650{degrees}C, lean stainless steels and modified 25Cr-30Ni steels for service to 700{degrees}C, modified 25Cr-20Ni steels for service to 900{degrees}C, and high Ni-Cr-Fe or Ni-Cr-Co-Fe alloys for service to 1000{degrees}C.

  17. Corrosion of structural materials for Generation IV systems

    International Nuclear Information System (INIS)

    The Generation IV International Forum aims at developing future generation nuclear energy systems. Six systems have been selected for further consideration: sodium-cooled fast reactor (SFR), gas-cooled fast reactor (GFR), lead-cooled fast reactor (LFR), molten salt reactor (MSR), supercritical water-cooled reactor (SCWR) and very high temperature reactor (VHTR). CEA, in the frame of a national program, of EC projects and of the GIF, contributes to the structural materials developments and research programs. Particularly, corrosion studies are being performed in the complex environments of the GEN IV systems. As a matter of fact, structural materials encounter very severe conditions regarding corrosion concerns: high temperatures and possibly aggressive chemical environments. Therefore, the multiple environments considered require also a large diversity of materials. On the other hand, the similar levels of working temperatures as well as neutron spectrum imply also similar families of materials for the various systems. In this paper, status of the research performed in CEA on the corrosion behavior of the structural material in the different environments is presented. The materials studied are either metallic materials as austenitic (or Y, La, Ce doped) and ferrito-martensitic steels, Ni base alloys, ODS steels, or ceramics and composites. In all the environments studied, the scientific approach is identical, the objective being in all cases the understanding of the corrosion processes to establish recommendations on the chemistry control of the coolant and to predict the long term behavior of the materials by the development of corrosion models. (author)

  18. Calibration and Finite Element Implementation of an Energy-Based Material Model for Shape Memory Alloys

    Science.gov (United States)

    Junker, Philipp; Hackl, Klaus

    2016-06-01

    Numerical simulations are a powerful tool to analyze the complex thermo-mechanically coupled material behavior of shape memory alloys during product engineering. The benefit of the simulations strongly depends on the quality of the underlying material model. In this contribution, we discuss a variational approach which is based solely on energetic considerations and demonstrate that unique calibration of such a model is sufficient to predict the material behavior at varying ambient temperature. In the beginning, we recall the necessary equations of the material model and explain the fundamental idea. Afterwards, we focus on the numerical implementation and provide all information that is needed for programing. Then, we show two different ways to calibrate the model and discuss the results. Furthermore, we show how this model is used during real-life industrial product engineering.

  19. Experience with the use of copper alloys in seawater systems in the Norwegian sector of the North Sea

    Energy Technology Data Exchange (ETDEWEB)

    Johnsen, Roy [Norwegian University of Science and Technology, NO-7491 Trondheim (Norway)

    2004-07-01

    Offshore oil and gas has been produced on the Norwegian Continental Shelf (NCS) for nearly 30 years. Seawater has been used extensively as cooling medium and firewater. Copper alloys have been an alternative material both for piping and equipment like pumps, valves, heat exchangers and screens. In this presentation the experience from the use from different oil companies will be presented. The paper will also contain a discussion about the future for copper alloys in seawater systems. This part will be based on input and discussions with senior corrosion specialists in oil companies. (authors)

  20. Alloys in energy development

    International Nuclear Information System (INIS)

    The development of new and advanced energy systems often requires the tailoring of new alloys or alloy combinations to meet the novel and often stringent requirements of those systems. Longer life at higher temperatures and stresses in aggressive environments is the most common goal. Alloy theory helps in achieving this goal by suggesting uses of multiphase systems and intermediate phases, where solid solutions were traditionally used. However, the use of materials under non-equilibrium conditions is now quite common - as with rapidly solidified metals - and the application of alloy theory must be modified accordingly. Under certain conditions, as in a reactor core, the rate of approach to equilibrium will be modified; sometimes a quasi-equilibrium is established. Thus an alloy may exhibit enhanced general diffusion at the same time as precipitate particles are being dispersed and solute atoms are being carried to vacancy sinks. We are approaching an understanding of these processes and can begin to model these complex systems

  1. Fieldable Nuclear Material Identification System

    International Nuclear Information System (INIS)

    The Fieldable Nuclear Material Identification System (FNMIS), funded by the NA-241 Office of Dismantlement and Transparency, provides information to determine the material attributes and identity of heavily shielded nuclear objects. This information will provide future treaty participants with verifiable information required by the treaty regime. The neutron interrogation technology uses a combination of information from induced fission neutron radiation and transmitted neutron imaging information to provide high confidence that the shielded item is consistent with the host's declaration. The combination of material identification information and the shape and configuration of the item are very difficult to spoof. When used at various points in the warhead dismantlement sequence, the information complimented by tags and seals can be used to track subassembly and piece part information as the disassembly occurs. The neutron transmission imaging has been developed during the last seven years and the signature analysis over the last several decades. The FNMIS is the culmination of the effort to put the technology in a usable configuration for potential treaty verification purposes.

  2. Microstructural investigation of uranium rich U–Zr–Nb ternary alloy system

    Energy Technology Data Exchange (ETDEWEB)

    Ghoshal, Kaushik, E-mail: kghoshal@barc.gov.in; Kaity, Santu; Mishra, Sudhir; Kumar, Arun

    2014-03-15

    Uranium rich U–Zr–Nb alloy system is a potential candidate among the family of alloys considered as metallic fuel for fast reactors application. As a part of the program U–7% Zr, U–5% Zr–2% Nb, U–3.5% Zr–3.5% Nb, U–2% Zr–5% Nb and U–7% Nb (composition in wt.%) alloys were prepared. The total amount of Nb and Zr was restricted, because higher addition of non-fissile alloying element not only reduces the fissile content it also decreases the breeding ratio due to parasitic absorption. The alloys were characterized by SEM micrograph. The phase analysis was performed with the help of XRD and the phase transformation temperatures were determined by DTA. The variation in crystal structure with subsequent replacement of Zr with Nb as an alloying element has been highlighted. The as quenched U–7% Nb alloy shows complete γ° phase at ambient temperature.

  3. Yield Asymmetry Design of Magnesium Alloys by Integrated Computational Materials Engineering

    Energy Technology Data Exchange (ETDEWEB)

    Li, Dongsheng; Joshi, Vineet V.; Lavender, Curt A.; Khaleel, Mohammad A.; Ahzi, Said

    2013-11-01

    Deformation asymmetry of magnesium alloys is an important factor on machine design in automobile industry. Represented by the ratio of compressive yield stress (CYS) against tensile yield stress (TYS), deformation asymmetry is strongly related to microstructure, characterized by texture and grain size. Modified intermediate phi-model, a polycrystalline viscoplasticity model, is used to predict the deformation behavior of magnesium alloys with different grain sizes. Validated with experimental results, integrated computational materials engineering is applied to find out the route in achieving desired asymmetry by thermomechanical processing. In some texture, for example, rolled texture, CYS/TYS is smaller than 1 under different loading directions. In some texture, for example, extruded texture, asymmetry is large along normal direction. Starting from rolled texture, the asymmetry will increased to close to 1 along rolling direction after compressed to a strain of 0.2. Our model shows that grain refinement increases CYS/TYS. Besides texture control, grain refinement can also optimize the yield asymmetry. After the grain size decreased to a critical value, CYS/TYS reaches to 1 since CYS increases much faster than TYS. By tailoring the microstructure using texture control and grain refinement, it is achievable to optimize yield asymmetry in wrought magnesium alloys.

  4. Iodide titanium - perspective material for shape memory alloys and hydrogen-resistant alloys for heat-exchange equipment of nuclear power installations

    International Nuclear Information System (INIS)

    The work presents the results of investigations aimed at assessment of furnace charge materials impact on stoichiometry of shape memory alloy (TH1 grade) on the basis of nickelide titanium. It is shown that highly pure iodide titanium of TI grade and electrolytic nickel of H-0 grade are the most appropriate precursors for generation of nickelide titanium with fixed temperature of shape recovery. Iodide titanium, if used as furnace charge component in the process of melting of hydrogen-resistant α-alloys for heat-exchange equipment of nuclear power installations, will contribute to the increase of major devices service life.

  5. Lunar materials processing system integration

    Science.gov (United States)

    Sherwood, Brent

    1992-01-01

    The theme of this paper is that governmental resources will not permit the simultaneous development of all viable lunar materials processing (LMP) candidates. Choices will inevitably be made, based on the results of system integration trade studies comparing candidates to each other for high-leverage applications. It is in the best long-term interest of the LMP community to lead the selection process itself, quickly and practically. The paper is in five parts. The first part explains what systems integration means and why the specialized field of LMP needs this activity now. The second part defines the integration context for LMP -- by outlining potential lunar base functions, their interrelationships and constraints. The third part establishes perspective for prioritizing the development of LMP methods, by estimating realistic scope, scale, and timing of lunar operations. The fourth part describes the use of one type of analytical tool for gaining understanding of system interactions: the input/output model. A simple example solved with linear algebra is used to illustrate. The fifth and closing part identifies specific steps needed to refine the current ability to study lunar base system integration. Research specialists have a crucial role to play now in providing the data upon which this refinement process must be based.

  6. LABORATORY SYSTEM FOR INVESTIGATION OF FATIGUE DEGRADATION IN FERROMAGNETIC MATERIALS AND EXAMPLES OF ITS IMPLEMENTATION

    Directory of Open Access Journals (Sweden)

    V. N. Busko

    2012-01-01

    Full Text Available Shows the block diagram of the laboratory system for investigation of fatigue degradation in ferromagnetic materials by method of magnetic noise. Describes the principle operation of the system, given the practical results its using in assessment of the degree fatigue degradation in ferromagnetic structural steels and alloys on the basis of cyclic testing and measuring the intensity of the magnetic noise.

  7. Ballistic impact properties of mixed multi-layered amorphous surface alloyed materials fabricated by high-energy electron-beam irradiation

    International Nuclear Information System (INIS)

    The objective of this study is to investigate ballistic impact properties of multi-layered amorphous surface alloyed materials fabricated by high-energy electron-beam irradiation. The mixture of Zr-based amorphous alloy powders and LiF+MgF2 flux powders was deposited on a Ti alloy substrate, and then electron beam was irradiated on this powder mixture to fabricate an one-layered surface alloyed material. On top of this layer, the powder mixture was deposited again and then irradiated with electron beam whose beam current was decreased to fabricate the multi-layered surface alloyed material. In the mixed multi-layered surface alloyed materials fabricated with LM1 alloy powders and LM2 or LM10 alloy powders, the surface region consisted of amorphous phases, together with a small amount of crystalline particles, whereas the center region was complicatedly composed of amorphous phases, crystallized phases, and dendritic β phases. Since the surface region mostly composed of amorphous matrix was quite hard, the alloyed materials sufficiently blocked the travel of a projectile. When cracks formed at the surface region propagated into the center region, the formation of many cracks or debris was accelerated, which could beneficially work for absorbing the ballistic impact energy, thereby leading to the higher ballistic impact properties than the surface alloyed materials fabricated with LM1 or LM2 alloy powders

  8. Computational Analysis of Material Flow During Friction Stir Welding of AA5059 Aluminum Alloys

    Science.gov (United States)

    Grujicic, M.; Arakere, G.; Pandurangan, B.; Ochterbeck, J. M.; Yen, C.-F.; Cheeseman, B. A.; Reynolds, A. P.; Sutton, M. A.

    2012-09-01

    Workpiece material flow and stirring/mixing during the friction stir welding (FSW) process are investigated computationally. Within the numerical model of the FSW process, the FSW tool is treated as a Lagrangian component while the workpiece material is treated as an Eulerian component. The employed coupled Eulerian/Lagrangian computational analysis of the welding process was of a two-way thermo-mechanical character (i.e., frictional-sliding/plastic-work dissipation is taken to act as a heat source in the thermal-energy balance equation) while temperature is allowed to affect mechanical aspects of the model through temperature-dependent material properties. The workpiece material (AA5059, solid-solution strengthened and strain-hardened aluminum alloy) is represented using a modified version of the classical Johnson-Cook model (within which the strain-hardening term is augmented to take into account for the effect of dynamic recrystallization) while the FSW tool material (AISI H13 tool steel) is modeled as an isotropic linear-elastic material. Within the analysis, the effects of some of the FSW key process parameters are investigated (e.g., weld pitch, tool tilt-angle, and the tool pin-size). The results pertaining to the material flow during FSW are compared with their experimental counterparts. It is found that, for the most part, experimentally observed material-flow characteristics are reproduced within the current FSW-process model.

  9. Refractory metal alloys and composites for space power systems

    International Nuclear Information System (INIS)

    Space power requirements for future NASA and other United States missions will range from a few kilowatts to megawatts of electricity. Maximum efficiency is a key goal of any power system in order to minimize weight and size so that the space shuttle may be used a minimum number of times to put the power supply into orbit. Nuclear power has been identified as the primary power source to meet these high levels of electrical demand. One method to achieve maximum efficiency is to operate the power supply, energy conversion system, and related components at relatively high temperatures. NASA Lewis Research Center has undertaken a research program on advanced technology of refractory metal alloys and composites that will provide base line information for space power systems in the 1900's and the 21st century. Basic research on the tensile and creep properties of fibers, matrices, and composites will be discussed

  10. Crevice corrosion resistance of high alloyed materials in 3.5 % NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Alar, Vesna; Stojanovic, Ivan; Simunovic, Vinko [Zagreb Univ. (Croatia). Faculty of Mechanical Engineering and Naval Architecture; Novak, Tomislav [NMP Produkt Ltd., Nedelisce (Croatia)

    2014-06-15

    The effects of applied torque on the corrosion behaviour of W.-Nr. 1.4404 and 1.4462 stainless steels and W.-Nr. 2.4605 and 2.4858 nickel alloys with crevices were investigated using the cyclic potentiodynamic polarization method. Crevice corrosion (material-to-polytetrafluoroethylene) was tested in 3.5 % NaCl solution at 22 C. The corroded surface was examined using scanning electron microscopy. The results indicate similar trends in susceptibility to crevice corrosion with increasing torque. Among the four specimens, the W.-Nr. 1.4404 is the most susceptible to crevice corrosion. (orig.)

  11. Zirconium and hafnium and their alloys - materials for nuclear engineering and their properties

    International Nuclear Information System (INIS)

    Zirconium is very suitable as a structural material in reactor engineering due to its very small neutron cross section, while hafnium, with its large cross section, is used for absorption purposes. After a short historical survey, deposits, reserves and extraction are gone into, and the present metallurgical techniques to prepare the pure metal and its alloys are described. The production of semifinished products for use in the nuclear industry is described, and the properties required for the various structural parts are discussed. The main emphasis is on zirconium, while hafnium is mentioned only when there are basic differences from zirconium. (orig./GSC)

  12. Magnetic Shape Memory Alloys as smart materials for micro-positioning devices

    Directory of Open Access Journals (Sweden)

    Arnaud Hubert

    2012-08-01

    Full Text Available In the field of microrobotics, actuators based on smart materials are predominant because of very good precision, integration capabilities and high compactness. This paper presents the main characteristics of Magnetic Shape Memory Alloys as new candidates for the design of micromechatronic devices. The thermo-magneto-mechanical energy conversion process is first presented followed by the adequate modeling procedure required to design actuators. Finally, some actuators prototypes realized at the Femto-ST institute are presented, including a push-pull bidirectional actuator. Some results on the control and performances of these devices conclude the paper.

  13. Wear mechanisms of fibre reinforced composite materials based on 2024 and 7075 aluminum alloys

    Directory of Open Access Journals (Sweden)

    K. Naplocha

    2011-12-01

    Full Text Available Purpose: Determination of fibre reinforcement influence on wear rate and wear mechanisms were examined. Moreover, effect of fibre orientation and specimen pressure on the counterpart were analyzed.Design/methodology/approach: Composite materials based on 2024 and 7075 aluminium alloys were reinforced with 10-20 vol. % of alumina Saffil fibres and additionally choosen specimens with graphite fibres. Wear tests were carried out on pin-on-disc device where the specimens were pressed to the cast iron counterpart with forces corresponding to pressures of 0.8, 1.2 and 1.5 MPa.Findings: Wear mass loss for composite materials reinforced only with Saffil Al2O3 fibres decreased with increase of fibre content in the matrix. The largest wear rate in relation to the unreinforced alloy exhibited composites containing 20 vol. % of Saffil Al2O3 fibres, tested under the largest applied pressure of 1.5 MPa. The graphite fibres enhance the wear resistance of composite materials under all applied pressures. The lubricant medium originated form worn graphite fibres prevented composite from seizure and adhesive wear.Research limitations/implications: Fragmented alumina fibres acting as loose debris can enhance the wear rate both composite and iron counterpart. At high volume of graphite fibres produced preform possess low strength caused by weak joints between fibres.Practical implications: Composite 2024 and 7075 materials reinforced with hybrid preforms produced from alumina and graphite fibres exhibit good wear resistance.Originality/value: Manufactured composite materials will be considered as the friction materials for the high duty brakes.

  14. Laser Welding Characterization of Kovar and Stainless Steel Alloys as Suitable Materials for Components of Photonic Devices Packaging

    International Nuclear Information System (INIS)

    The weldability of Kovar and stainless steel alloys by Nd:YAG laser beam is studied through changing of some laser beam parameters. It has been found that there is a suitable interaction of the pulsed laser beam of low power laser pulse with both the two alloys. The change of thermophysical properties with absorbed energy from the laser pulse is discussed in this paper which reports the suitability of both Kovar and stainless steel 304 as the base materials for photonic devices packaging. We used laser weld system (LW4000S from Newport) which employs Nd:YAG laser system with two simultaneous beams output for packaging 980 nm high power laser module. Results of changing both laser spot weld width and penetration depth with changing both the pulse peak power density, pulse energy and pulse duration show that there are good linear relationships between laser pulse energy or peak power density and pulse duration with laser spot weld dimensions( both laser spot weld width and penetration depth). Therefore we concluded that there should be an optimization for both the pulse peak power and pulse duration to give a suitable aspect ratio (laser spot width to penetration depth) for achieving the desired welds with suitable penetration depth and small spot width. This is to reduce the heat affected zone (HAZ) which affects the sensitive optical components. An optimum value of the power density in the order of 105 w/cm2 found to be suitable to induce melting in the welded joints without vaporization. The desired ratio can also be optimized by changing the focus position on the target material as illustrated from our measurements. A theoretical model is developed to simulate the temperature distribution during the laser pulse heating and predict the penetration depth inside the material. Samples have been investigated using SEM with EDS. The metallographic measurements on the weld spot show a suitable weld yield with reasonable weld width to depth ratio.

  15. A relatively inert material for casting uranium and uranium alloys. [Tribocor 532N(50Nb-30Ti-20W)

    Energy Technology Data Exchange (ETDEWEB)

    Walker, L.R.; Holcombe, C.E.; Swartout, W.M.; Thompson, K.A.

    1986-09-05

    Uranium and uranium alloys are typically induction melted in graphite crucibles under vacuum; but because of the chemical reactivity of the metal and the alloy constituents with graphite, crucibles must be protected with a nonreactive coating. Over the years several metal oxides have been used as protective coatings with varying degrees of success. A material that resists chemical activity, that is not wetted by the uranium or alloys, reduces carbon contamination, and is heat conductive would be a desirable alternative to the carbon crucibles with protective coatings. In this study a new material produced by Fansteel, Tribocor 532N, is examined as a possible replacement for graphite. It is a surface-nitrided 50% Nb-30% Ti-20% W alloy. It has many desirable features, such as good heat conductivity and easy toolability; it has been found to be fairly unreactive to uranium and two other alloys that were studied, although one alloy did show some interaction. Results of this study indicates a high potential for this new material. 6 refs., 4 figs., 1 tab.

  16. Materials Properties Database for Selection of High-Temperature Alloys and Concepts of Alloy Design for SOFC Applications

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Z Gary; Paxton, Dean M.; Weil, K. Scott; Stevenson, Jeffry W.; Singh, Prabhakar

    2002-11-24

    To serve as an interconnect / gas separator in an SOFC stack, an alloy should demonstrate the ability to provide (i) bulk and surface stability against oxidation and corrosion during prolonged exposure to the fuel cell environment, (ii) thermal expansion compatibility with the other stack components, (iii) chemical compatibility with adjacent stack components, (iv) high electrical conductivity of the surface reaction products, (v) mechanical reliability and durability at cell exposure conditions, (vii) good manufacturability, processability and fabricability, and (viii) cost effectiveness. As the first step of this approach, a composition and property database was compiled for high temperature alloys in order to assist in determining which alloys offer the most promise for SOFC interconnect applications in terms of oxidation and corrosion resistance. The high temperature alloys of interest included Ni-, Fe-, Co-base superal

  17. Material control system simulator user's manual

    International Nuclear Information System (INIS)

    This report describes the use of a Material Control System Simulator (MCSS) program for determination of material accounting uncertainty and system response to particular adversary action sequences that constitute plausible material diversion attempts. The program is intended for use in situations where randomness, uncertainty, or interaction of adversary actions and material control system components make it difficult to assess safeguards effectiveness against particular material diversion attempts

  18. Properties and Potential of Two (ni,pt)ti Alloys for Use as High-temperature Actuator Materials

    Science.gov (United States)

    Noebe, Ronald; Gaydosh, Darrell; Padula, Santo, II.; Garg, Anita; Biles, Tiffany; Nathal, Michael

    2005-01-01

    The microstructure, transformation temperatures, basic tensile properties, shape memory behavior, and work output for two (Ni,Ti)Pt high-temperature shape memory alloys have been characterized. One was a Ni30Pt20Ti50 alloy (referred to as 20Pt) with transformation temperatures above 230 C and the other was a Ni20Pt30Ti50 alloy (30Pt) with transformation temperatures about 530 C. Both materials displayed shape memory behavior and were capable of 100% (no-load) strain recovery for strain levels up to their fracture limit (3-4%) when deformed at room temperature. For the 20Pt alloy, the tensile strength, modulus, and ductility dramatically increased when the material was tested just about the austenite finish (A(sub f)) temperature. For the 30Pt alloy, a similar change in yield behavior at temperatures above the A(sub f) was not observed. In this case the strength of the austentite phase was at best comparable and generally much weaker than the martensite phase. A ductility minimum was also observed just below the A(sub s) temperature in this alloy. As a result of these differences in tensile behavior, the two alloys performed completely different when thermally cycled under constant load. The 20Pt alloy behaved similar to conventional binary NiTi alloys with work output due to the martensite-to-austenite transformation initially increasing with applied stress. The maximum work output measured in the 20Pt alloy was nearly 9 J/cu cm and was limited by the tensile ductility of the material. In contrast, the martensite-to-austenite transformation in the 30Pt alloy was not capable of performing work against any bias load. The reason for this behavior was traced back to its basic mechanical properties, where the yield strength of the austenite phase was similar to or lower than that of the martensite phase, depending on temperature. Hence, the recovery or transformation strain for the 30Pt alloy under load was essentially zero, resulting in zero work output.

  19. Materials for spaceborne laser systems

    International Nuclear Information System (INIS)

    Advanced laser systems are attracting a growing interest for space missions, in particular for LIDAR (LIght Detection And Ranging) applications. An important issue for the LIDARs is the very strict requirements on the optical performance and more specifically the need for a high optical output power combined with a nearly perfect output beam quality. These features are traditionally in conflict with each other. Thermally induced phase distortions indeed corrupt the beam quality of high-power solid-state lasers and it becomes increasingly difficult to maintain a good beam quality while increasing the output power. A possible solution of the problem is to use the optical phase conjugation, which provides a method to dynamically correct for those aberrations. A process by which phase-conjugated waves can be generated is the SBS (stimulated Brillouin scattering). SBS mirrors commonly used in terrestrial application are based on liquids or gases, which are not 'space-friendly' and often toxic. The solid-state alternative seems the most appropriate for space. Such PCMs (Phase-Conjugating Mirrors) have been the subject of many research efforts in recent years and a significant progress in improving their characteristics has been achieved. However, the issue of space qualification remains open. To address it, the European Space Agency initiated in 2004 the research project named Solid-State Phase Conjugation, Radiation Testing and Evaluation for Core Laser Technologies with the TRT (Thales Research and Technology), France, as the prime contractor, and the CSL (Centre Spatial de Liege) and SCKCEN as the subcontractors. The project is to be completed in 2006. To qualify a PCM for a spaceborne laser system, one has to address a number of specific issues. Such a component must be mechanically rugged to sustain vibrations during the launch phase, provide a low out-gassing to prevent optical surfaces contamination in vacuum, be highly reliable to operate properly without

  20. Material challenges for the next generation of fission reactor systems

    International Nuclear Information System (INIS)

    The new generation of fission reactor systems wil require the deployment and construction of a series of advanced water cooled reactors as part of a package of measures to meet UK and European energy needs and to provide a near term non-fossil fuel power solution that addresses CO2 emission limits. In addition new longer term Generation IV reactor tye systems are being developed and evaluated to enhance safety, reliability, sustainability economics and proliferation resistance requirements and to meet alternative energy applications (outside of electricity generation) such as process heat and large scale hydrogen generation. New fission systems will impose significant challenges on materials supply and development. In the near term, because of the need to 'gear up' to large scale construction after decades of industrial hibernation/contraction and, in the longer term, because of the need for materials to operate under more challenging environments requiring the deployment and development of new alternative materials not yet established to an industrial stage. This paper investigates the materials challenges imposed by the new Generation III+ and Generation IV systems. These include supply and fabrication issues, development of new high temperature alloys and non-metallic materials, the use of new methods of manufacture and the best use of currently available resources and minerals. Recommendations are made as to how these materials challenges might be met and how governments, industry, manufacturers and researchers can all play their part. (orig.)

  1. ASSET, An Information System for Alloy Corrosion in High Temperature Gases

    International Nuclear Information System (INIS)

    A large database for corrosion data and a corrosion prediction information system for metals and alloys corroding in high-temperature gases have been created. Corrosion data for about 75 commercial alloys, 4600 corrosion data measurements, and six million exposure hours have been compiled into an information system, ASSET. ASSET allows prediction of sound metal thickness losses for metals and alloys corroding by several common corrosion mechanisms at high-temperatures as functions of gas composition, temperature, time, and alloy. This paper presents examples of predicted metal losses of alloys corroding in standard conditions for several corrosion mechanisms expected in high-temperature gases. ASSET also provides a comprehensive capability to analyze the thermochemical interactions between alloys, corrosion products and exposure conditions. Some of the uses of the data compilation and the corrosion prediction feature are illustrated for oxidizing, sulfidizing, sulfidizing/oxidizing , and carburizing conditions

  2. Application Of Shape Memory Alloy In Harvesto-Absorber System

    Directory of Open Access Journals (Sweden)

    Kęcik Krzysztof

    2015-09-01

    Full Text Available This paper presents a conception of the harvester-absorber system consisting of two parts. The first is the pendulum attached to the main system (oscillator, which is suspended on the linear damper and the nonlinear spring made of shape memory alloy. The spring is modelled as a polynomial function based on Landau–Ginzburg theory of phase transitions (similar as ferroelectric and ferromagnets. The obtained results show, that SMA element can increase harvesting energy level, while the absorber effect can be impaired (but not loss. Additionally, introducing SMA element causes changes in dynamics, introduces a new unstable solutions and bifurcations. The analysis was done by classical integration and continuation solution methods.

  3. Novel tribological systems using shape memory alloys and thin films

    Science.gov (United States)

    Zhang, Yijun

    Shape memory alloys and thin films are shown to have robust indentation-induced shape memory and superelastic effects. Loading conditions that are similar to indentations are very common in tribological systems. Therefore novel tribological systems that have better wear resistance and stronger coating to substrate adhesion can be engineered using indentation-induced shape memory and superelastic effects. By incorporating superelastic NiTi thin films as interlayers between chromium nitride (CrN) and diamond-like carbon (DLC) hard coatings and aluminum substrates, it is shown that the superelasticity can improve tribological performance and increase interfacial adhesion. The NiTi interlayers were sputter deposited onto 6061 T6 aluminum and M2 steel substrates. CrN and DLC coatings were deposited by unbalanced magnetron sputter deposition. Temperature scanning X-ray diffraction and nanoindentation were used to characterize NiTi interlayers. Temperature scanning wear and scratch tests showed that superelastic NiTi interlayers improved tribological performance on aluminum substrates significantly. The two-way shape memory effect under contact loading conditions is demonstrated for the first time, which could be used to make novel tribological systems. Spherical indents in NiTi shape memory alloys and thin films had reversible depth changes that were driven by temperature cycling, after thermomechanical cycling, or one-cycle slip-plasticity deformation training. Reversible surface topography was realized after the indents were planarized. Micro- and nano- scale circular surface protrusions arose from planarized spherical indents in bulk and thin film NiTi alloy; line surface protrusions appeared from planarized scratch tracks. Functional surfaces with reversible surface topography can potentially result in novel tribological systems with reversible friction coefficient. A three dimensional constitutive model was developed to describe shape memory effects with slip

  4. Corrosion phenomena of alloys and electrode materials in molten carbonate fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Biedenkopf, P. [Forschungszentrum Juelich GmbH (Germany). Inst. fuer Werkstoffe und Verfahren der Energietechnik; Bischoff, M.M. [MTU-Friedrichshafen GmbH, - Neue Technologien - ZEB -, Muenchen (Germany); Wochner, T. [MTU-Friedrichshafen GmbH, Abt. TQZ, Friedrichshafen (Germany)

    2000-05-01

    The corrosion behavior of different alloys and the electrical conductivity of the growing corrosion scales was investigated under simulated and real molten carbonate fuel cell conditions. The corrosion of the usually used NiO cathode material was also investigated. In several exposure tests in oxidizing atmospheres, the FeCrMnNi steel 1.3965 showed a higher corrosion resistance to the aggressive carbonate media than the FeCrNi alloy 1.4404 (SS316L). This superior corrosion resistance is explained by the formation of a mixed (Fe,Ni,Mn){sub x}Cr{sub 3-x}O{sub 4} spinel layer, which reduces the outward diffusion of iron ions more than the mixed (Fe,Ni)Cr{sub 2}O{sub 4} spinel formed on austenitic FeCrNi steels. Oxide debris, which spalls off the current collectors, was investigated by XRD. The corrosion scales spalled off mainly at the curved area of the current collector and not at the cathode/current collector interface. The debris was strongly magnetic and consisted of several, in some cases lithiated iron oxides, whereby {alpha}-Fe{sub 2}O{sub 3} (hematite), {gamma}-Fe{sub 2}O{sub 3} (maghemite) and Fe{sub 3}O{sub 4} (magnetite) formed most of the debris. The investigations of the electrical conductivity of the corrosion scales have shown that the electrical conductivity is limited by the inner, Cr-containing oxide of the multi-layered corrosion scale. Cr-rich alloys which contain more than 20 wt.% Cr showed extremely high ohmic resistance of the corrosion scale, much higher than that of alloys containing less than 20 wt.% Cr due to the formation of highly conductive mixed spinel layers. Small additions of Al in the alloy increased the ohmic resistance of the corrosion scale by many orders of magnitude. Corrosion tests in the fuel environment showed, that common uncoated stainless steels are not suitable for the use as anodic current collectors.

  5. Compatibility of refractory materials for nuclear reactor poison control systems

    Science.gov (United States)

    Sinclair, J. H.

    1974-01-01

    Metal-clad poison rods have been considered for the control system of an advanced space power reactor concept studied at the NASA Lewis Research Center. Such control rods may be required to operate at temperatures of about 140O C. Selected poison materials (including boron carbide and the diborides of zirconium, hafnium, and tantalum) were subjected to 1000-hour screening tests in contact with candidate refractory metal cladding materials (including tungsten and alloys of tantalum, niobium, and molybdenum) to assess the compatibility of these materials combinations at the temperatures of interest. Zirconium and hafnium diborides were compatible with refractory metals at 1400 C, but boron carbide and tantalum diboride reacted with the refractory metals at this temperature. Zirconium diboride also showed promise as a reaction barrier between boron carbide and tungsten.

  6. An experimental search for high ZT semiconductors: A survey of the preparation and properties of several alloy systems

    International Nuclear Information System (INIS)

    A survey was conducted of several alloy systems identified as having certain properties thought to be desirable in high figure-of-merit thermoelectric materials. The systems examined include the cerium and lanthanum borocarbides, yttrium nitrides, osmium silicides, and titanium sulfides. Various approaches to the preparation of these alloy systems were explored including vapor transport, arc melting, and mechanical alloying. Among these systems, the borocarbides were found to exhibit p-type conductivity but generally suffered from relatively high carrier concentrations (on the order of 1021/cm3) and low mobilities (≤10 cm2/V-s). Both carbon and sulfur dopants produced the highest figure of merit (0.13x10-3/ degree C) in the yttrium nitride system at room temperature. Excess silicon was observed to increase carrier concentration and Hall mobility in osmium disilicide while additions of chromium were observed to stabilize the OsSi2 crystal structure. Electrical power factors comparable to state of the art silicon-germanium alloys were achieved in titanium disulfide, however, the electrical transport properties were found to be critically dependent upon the amount of excess Ti in Ti1+xS2. copyright 1995 American Institute of Physics

  7. Heavy ion irradiation effects in Zr excel alloy pressure tube material

    International Nuclear Information System (INIS)

    Zirconium Excel alloy (Zr-3.5wt.%Sn-0.8%Nb-0.8%Mo) is the candidate material for pressure tubes in the Generation-IV CANDU® Super Critical Water-cooled Reactor (SCWR) design. Changes in microstructure induced by neutron irradiation are known to have important consequences on the in-reactor deformation behavior. The in-situ ion irradiation technique has been employed to elucidate the irradiation damage in dual phase Zr-excel alloy (~60% hcp alpha and ~40% bcc beta). 1 MeV Kr ion irradiation experiments were conducted at different temperatures ranging from 100oC-400oC. Damage microstructures have been characterized by Transmission Electron Microscopy in both the alpha and beta phases at different temperatures after a maximum dose of 10 dpa. Several new observations including irradiation induced omega (ω) phase precipitation have been reported. The ω/β orientation relationship was determined by the detailed analysis of selected area diffraction patterns. In-situ irradiation provided an opportunity to observe the nucleation and growth of basal plane c-component loops. It has been shown that under Kr ion irradiation the c-loops start to nucleate and grow above a threshold dose, as has been observed for neutron irradiation. Furthermore, the role of temperature, material composition and pre-irradiation microstructure has been discussed in detail. (author)

  8. A local quasicontinuum method for 3D multilattice crystalline materials: Application to shape-memory alloys

    International Nuclear Information System (INIS)

    The quasicontinuum (QC) method, in its local (continuum) limit, is applied to materials with a multilattice crystal structure. Cauchy–Born (CB) kinematics, which accounts for the shifts of the crystal motif, is used to relate atomic motions to continuum deformation gradients. To avoid failures of CB kinematics, QC is augmented with a phonon stability analysis that detects lattice period extensions and identifies the minimum required periodic cell size. This approach is referred to as Cascading Cauchy–Born kinematics (CCB). In this paper, the method is described and developed. It is then used, along with an effective interaction potential (EIP) model for shape-memory alloys, to simulate the shape-memory effect and pseudoelasticity in a finite specimen. The results of these simulations show that (i) the CCB methodology is an essential tool that is required in order for QC-type simulations to correctly capture the first-order phase transitions responsible for these material behaviors, and (ii) that the EIP model adopted in this work coupled with the QC/CCB methodology is capable of predicting the characteristic behavior found in shape-memory alloys. (paper)

  9. Optimisation of the rivet joints of the CFRP composite material and aluminium alloy

    Directory of Open Access Journals (Sweden)

    A. Czulak

    2007-01-01

    Full Text Available Purpose: The project included analysis of strain, cracking, and failure of riveted joints of plate elements madefrom the carbon-fibre-reinforced plastics (CFRP and from the 6061 aluminium alloy.Design/methodology/approach: The modelled static tensile strength test carried out for the plates from CFRPand from the 6061 aluminium alloy joined with the steel rivet. Computer simulation was carried out with IDEASsoftware package employing the FEM.Findings: Simulations using the mesh with a bigger number of FEM elements do not yield better accuracy ofcalculations and do not improve convergence with the results of laboratory experiments. Only the calculationtime gets longer. Computer simulation has also show that the type of contacts employed between elementsaffects the results significantly.Research limitations/implications: For the composite materials, joints between materials and computersimulation examinations are planed.Practical implications: Results obtained for the mesh with 4 and 5 FEM elements are the closest to the resultsof laboratory experiments, which is confirmed by the strain plot. Simulations using the mesh with a biggernumber of FEM elements do not yield better accuracy of calculations and do not improve convergence with theresults of laboratory experiments. Only the calculation time gets longer. Computer simulation has show that thetype of contacts employed between elements affects the results significantly.Originality/value: The paper presents influence of fibre mesh closeness on convergence of the results with laboratorytests. Simulation results were collected and compared with the laboratory static tensile strength tests results.

  10. Length-Scale Effects and Material Models at Numerical Simulations of Nanoindentation of A Metallic Alloy

    Directory of Open Access Journals (Sweden)

    Nikolov N.

    2014-06-01

    Full Text Available Some specially designed metallic alloys crystallize during process of rapid quenching which aims their amorphization. Nevertheless, change in their mechanical properties could be seen compared to these obtained during conventional technological regimes of cooling. That attracts the attention in this elaboration. Full 3-D numerical simulations of nanoindentation process of two material models are performed. The models reflect equivalent elastic and different plastic material properties. The plastic behaviour of the first one is subjected to yield criterion of Dracker-Prager and this of the second one to yield criterion of Mises. The reported numerical results depending on the nanoindentation scale length of 1000 nanometers, suggest different adequacy of the two yield criteria to the data obtained experimentally with a Zr-Al-Cu-Ni-Mo alloy. It could be speculated that the different effects developed depending on the indenter travel of 1000 nanometers and taken into account in the two yield criteria stand behind this fact and determinate three structural levels of plastic deformation.

  11. Improvement of Ti-plasma coating on Ni-Ti shape memory alloy applying to implant materials and its evaluation

    International Nuclear Information System (INIS)

    Utilizing of Ni-Ti shape memory alloy for implant materials has been world-widely studied. it is, however, known that Ni-Ti alloy is easily attacked by chloride ion contained in body liquid. To prevent Ni dissolution, the authors tried to coat the alloy surface with titanium metal by means of plasma-spray coating method. The plasma coating films resulted in rather accelerating pitting corrosion because of their high porosity. Therefore, sealing of the porous films was required. In order to solve this problem and satisfy prolonged lifetime in the body, the authors tried to use the vacuum evaporation technique of titanium metal. Two types of Ti vacuum evaporation procedures were employed. The one was to cover a thin film on Ni-Ti alloy surface prior to massive Ti plasma spray coating. The other was to first coat plasma spray films on Ni-Ti alloy and then to cover them with vacuum evaporation films of Ti. Protective ability against pitting corrosion was examined by electrochemical polarization measurement in physiological solution and the coating films were characterized by microscopic and SEM observation and EPMA analysis. Vacuum evaporation thin films could not protect Ni-Ti alloy from pitting corrosion. In the case of plasma spray coating over the Ti vacuum evaporation thin film, the substrate Ni-Ti alloy could not be better protected. On the contrary, vacuum evaporation of Ti over the porous plasma spray coating layer remarkably improved corrosion protective performance

  12. Novel Concepts for Damage-Resistant Alloys in Next Generation Nuclear Power Systems

    Energy Technology Data Exchange (ETDEWEB)

    Stephen M. Bruemmer; Peter L. Andersen; Gary Was

    2002-12-27

    The discovery of a damage-resistant alloy based on Hf solute additions to a low-carbon 316SS is the highlight of the Phase II research. This damage resistance is supported by characterization of radiation-induced microstructures and microchemistries along with measurements of environmental cracking. The addition of Hf to a low-carbon 316SS reduced the detrimental impact of radiation by changing the distribution of Hf. Pt additions reduced the impact of radiation on grain boundary segregation but did not alter its effect on microstructural damage development or cracking. Because cracking susceptibility is associated with several material characteristics, separate effect experiments exploring strength effects using non-irradiated stainless steels were conducted. These crack growth tests suggest that irradiation strength by itself can promote environmental cracking. The second concept for developing damage resistant alloys is the use of metastable precipitates to stabilize the microstructure during irradiation. Three alloys have been tailored for evaluation of precipitate stability influences on damage evolution. The first alloy is a Ni-base alloy (alloy 718) that has been characterized at low neutron irradiation doses but has not been characterized at high irradiation doses. The other two alloys are Fe-base alloys (PH 17-7 and PH 17-4) that have similar precipitate structures as alloy 718 but is more practical in nuclear structures because of the lower Ni content and hence lesser transmutation to He.

  13. NASA-UVA Light Aerospace Alloy and Structure Technology Program Supplement: Aluminum-Based Materials for High Speed Aircraft

    Science.gov (United States)

    Starke, E. A., Jr.

    1997-01-01

    This is the final report of the study "Aluminum-Based Materials for High Speed Aircraft" which had the objectives (1) to identify the most promising aluminum-based materials with respect to major structural use on the HSCT and to further develop those materials and (2) to assess the materials through detailed trade and evaluation studies with respect to their structural efficiency on the HSCT. The research team consisted of ALCOA, Allied-Signal, Boeing, McDonnell Douglas, Reynolds Metals and the University of Virginia. Four classes of aluminum alloys were investigated: (1) I/M 2XXX containing Li and I/M 2XXX without Li, (2) I/M 6XXX, (3) two P/M 2XXX alloys, and (4) two different aluminum-based metal matrix composites (MMC). The I/M alloys were targeted for a Mach 2.0 aircraft and the P/M and MMC alloys were targeted for a Mach 2.4 aircraft. Design studies were conducted using several different concepts including skin/stiffener (baseline), honeycomb sandwich, integrally stiffened and hybrid adaptations (conventionally stiffened thin-sandwich skins). Alloy development included fundamental studies of coarsening behavior, the effect of stress on nucleation and growth of precipitates, and fracture toughness as a function of temperature were an integral part of this program. The details of all phases of the research are described in this final report.

  14. Designing Biomimetic, Dissipative Material Systems

    Energy Technology Data Exchange (ETDEWEB)

    Balazs, Anna C. [Univ. of Pittsburgh, PA (United States). Chemical Engineering Dept.; Whitesides, George M. [Harvard Univ., Cambridge, MA (United States). Dept. of Chemistry and Chemical Biology; Brinker, C. Jeffrey [Univ. of New Mexico, Albuquerque, NM (United States). Dept. of Chemical and Nuclear Engineering. Dept. of Chemistry. Dept. of Molecular Genetics and Microbiology. Center for Micro-Engineered Materials; Aranson, Igor S. [UChicago, LLC., Argonne, IL (United States); Chaikin, Paul [New York Univ. (NYU), NY (United States). Dept. of Physics; Dogic, Zvonimir [Brandeis Univ., Waltham, MA (United States). Dept. of Physics; Glotzer, Sharon [Univ. of Michigan, Ann Arbor, MI (United States). Dept. of Chemical Engineering. Dept. of Materials Science and Engineering. Dept. of Macromolecular Science and Engineering Physics; Hammer, Daniel [Univ. of Pennsylvania, Philadelphia, PA (United States). School of Engineering and Applied Science; Irvine, Darrell [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States). Dept. of Materials Science and Engineering and Biological Engineering; Little, Steven R. [Univ. of Pittsburgh, PA (United States). Chemical Engineering Dept.; Olvera de la Cruz, Monica [Northwestern Univ., Evanston, IL (United States). Dept. of Materials Science and Engineering; Parikh, Atul N. [Univ. of California, Davis, CA (United States). Dept. of Biomedical Engineering. Dept. of Chemical Engineering and Materials Science; Stupp, Samuel [Northwestern Univ., Evanston, IL (United States). Dept. of Materials Science and Engineering. Dept. of Chemistry. Dept. of Medicine. Dept. of Biomedical Engineering; Szostak, Jack [Harvard Univ., Cambridge, MA (United States). Dept. of Chemistry and Chemical Biology

    2016-01-21

    Throughout human history, new materials have been the foundation of transformative technologies: from bronze, paper, and ceramics to steel, silicon, and polymers, each material has enabled far-reaching advances. Today, another new class of materials is emerging—one with both the potential to provide radically new functions and to challenge our notion of what constitutes a “material”. These materials would harvest, transduce, or dissipate energy to perform autonomous, dynamic functions that mimic the behaviors of living organisms. Herein, we discuss the challenges and benefits of creating “dissipative” materials that can potentially blur the boundaries between living and non-living matter.

  15. Alloy Films Deposited by Electroplating as Precursors for Protective Oxide Coatings on Solid Oxide Fuel Cells Metallic Interconnect Materials

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, Christopher; Gemmen, R.S.; Cross, Caleb

    2006-10-01

    The successful development of stainless steel interconnects for intermediate temperature solid oxide fuel cells (SOFC) may be the materials breakthrough that makes SOFC technology truly commercial. Many of the ferritic stainless steels, however, suffer from a relatively high area specific resistance (ASR) after long exposure times at temperature and the Cr in the native oxide can evaporate and contaminate other cell components. Conductive coatings that resist oxide scale growth and chromium evaporation may prevent both of these problems. In the present study electrochemical deposition of binary alloys followed by oxidation of the alloy to form protective and conductive oxide layers is examined. Results are presented for the deposition of Mn/Co and Fe/Ni alloys via electroplating to form a precursor for spinel oxide coating formation. Analysis of the alloy coatings is done by SEM, EDS and XRD.

  16. Corrosion damageability of irradiated alloy SAV-1 the principal constructive material of the WWR-K reactor

    International Nuclear Information System (INIS)

    Results of corrosion stability of SAV-2 alloy in dependence of the neutron irradiation dose and post-radiation ageing are cited. In capacity of the examination objects the displacer of control rods of the WWR-K reactor that has been operated in the reactor core from 1968 up to 1997 and then 6 years has situated in the water of the fuel storage pool. For study of the alloy corrosion stability change in dependence of structural status the irradiated materials annealings at 75, 100, 125, and 200 deg. C during 1 h with following cooling in the water were carried out. Corrosion testing were carried out in the chlorine containing medium (0.1NFeCl3) with use of chemical and electrochemical methods. The hypothesis about SAV-1 alloy corrosion stability correlation with the alloy ageing process and structural component type is discussed

  17. JAERI Material Performance Database (JMPD); outline of the system

    International Nuclear Information System (INIS)

    JAERI Material Performance Database (JMPD) has been developed since 1986 in JAERI with a view to utilizing the various kinds of characteristic data of nuclear materials efficiently. Management system of relational database, PLANNER was employed and supporting systems for data retrieval and output were expanded. JMPD is currently serving the following data; (1) Data yielded from the research activities of JAERI including fatigue crack growth data of LWR pressure vessel materials as well as creep and fatigue data of the alloy developed for the High Temperature Gas-cooled Reactor (HTGR), Hastelloy XR. (2) Data of environmentally assisted cracking of LWR materials arranged by Electric power Research Institute (EPRI) including fatigue crack growth data (3000 tests), stress corrosion data (500 tests) and Slow Strain Rate Technique (SSRT) data (1000 tests). In order to improve user-friendliness of retrieval system, the menu selection type procedures have been developed where knowledge of system and data structures are not required for end-users. In addition a retrieval via database commands, Structured Query Language (SQL), is supported by the relational database management system. In JMPD the retrieved data can be processed readily through supporting systems for graphical and statistical analyses. The present report outlines JMPD and describes procedures for data retrieval and analyses by utilizing JMPD. (author)

  18. The effect of the solute on the structure, selected mechanical properties, and biocompatibility of Ti–Zr system alloys for dental applications

    International Nuclear Information System (INIS)

    New titanium alloys have been developed with the aim of utilizing materials with better properties for application as biomaterials, and Ti–Zr system alloys are among the more promising of these. In this paper, the influence of zirconium concentrations on the structure, microstructure, and selected mechanical properties of Ti–Zr alloys is analyzed. After melting and swaging, the samples were characterized through chemical analysis, density measurements, X-ray diffraction, optical microscopy, Vickers microhardness, and elasticity modulus. In-vitro cytotoxicity tests were performed on cultured osteogenic cells. The results showed the formation essentially of the α′ phase (with hcp structure) and microhardness values greater than cp-Ti. The elasticity modulus of the alloys was sensitive to the zirconium concentrations while remaining within the range of values of conventional titanium alloys. The alloys presented no cytotoxic effects on osteoblastic cells in the studied conditions. - Highlights: • Ti–Zr alloys for biomedical applications were developed. • Only α′ phase was observed. • Influence of zirconium concentrations on the properties of Ti–Zr alloys was analyzed. • No cytotoxic effects were observed

  19. The effect of the solute on the structure, selected mechanical properties, and biocompatibility of Ti–Zr system alloys for dental applications

    Energy Technology Data Exchange (ETDEWEB)

    Correa, D.R.N.; Vicente, F.B. [UNESP — Univ. Estadual Paulista, Laboratório de Anelasticidade e Biomateriais, 17.033-360, Bauru, SP (Brazil); Donato, T.A.G.; Arana-Chavez, V.E. [USP — Universidade de São Paulo, Faculdade de Odontologia, Departamento de Biologia Oral e Biomateriais, 05.508-900, São Paulo, SP (Brazil); Buzalaf, M.A.R. [USP — Universidade de São Paulo, Faculdade de Odontologia de Bauru, Departamento de Ciências Biológicas, 17.012-901, Bauru, SP (Brazil); Grandini, C.R., E-mail: betog@fc.unesp.br [UNESP — Univ. Estadual Paulista, Laboratório de Anelasticidade e Biomateriais, 17.033-360, Bauru, SP (Brazil)

    2014-01-01

    New titanium alloys have been developed with the aim of utilizing materials with better properties for application as biomaterials, and Ti–Zr system alloys are among the more promising of these. In this paper, the influence of zirconium concentrations on the structure, microstructure, and selected mechanical properties of Ti–Zr alloys is analyzed. After melting and swaging, the samples were characterized through chemical analysis, density measurements, X-ray diffraction, optical microscopy, Vickers microhardness, and elasticity modulus. In-vitro cytotoxicity tests were performed on cultured osteogenic cells. The results showed the formation essentially of the α′ phase (with hcp structure) and microhardness values greater than cp-Ti. The elasticity modulus of the alloys was sensitive to the zirconium concentrations while remaining within the range of values of conventional titanium alloys. The alloys presented no cytotoxic effects on osteoblastic cells in the studied conditions. - Highlights: • Ti–Zr alloys for biomedical applications were developed. • Only α′ phase was observed. • Influence of zirconium concentrations on the properties of Ti–Zr alloys was analyzed. • No cytotoxic effects were observed.

  20. Materials Selection for Aerospace Systems

    Science.gov (United States)

    Arnold, Steven M.; Cebon, David; Ashby, Mike

    2012-01-01

    A systematic design-oriented, five-step approach to material selection is described: 1) establishing design requirements, 2) material screening, 3) ranking, 4) researching specific candidates and 5) applying specific cultural constraints to the selection process. At the core of this approach is the definition performance indices (i.e., particular combinations of material properties that embody the performance of a given component) in conjunction with material property charts. These material selection charts, which plot one property against another, are introduced and shown to provide a powerful graphical environment wherein one can apply and analyze quantitative selection criteria, such as those captured in performance indices, and make trade-offs between conflicting objectives. Finding a material with a high value of these indices maximizes the performance of the component. Two specific examples pertaining to aerospace (engine blades and pressure vessels) are examined, both at room temperature and elevated temperature (where time-dependent effects are important) to demonstrate the methodology. The discussion then turns to engineered/hybrid materials and how these can be effectively tailored to fill in holes in the material property space, so as to enable innovation and increases in performance as compared to monolithic materials. Finally, a brief discussion is presented on managing the data needed for materials selection, including collection, analysis, deployment, and maintenance issues.

  1. Thermodynamic potential of electrons and phonons system of disordered alloy

    CERN Document Server

    Repetskij, S P

    2002-01-01

    The cluster decomposition for the delayed two-time Green functions and the disordered crystal dynamic potential is obtained with an account of the electron-phonon and electron-electron interactions. The system electron states are described within the frames of the multizone strong coupling model. The calculations are based on the diagram technique for the Green temperature functions. The coherent potential approximation is chosen as the zero mononode approximation in this cluster decomposition method. It is shown that the processes of the contributions of the elementary excitations scattering on the clusters decrease with the cluster nodes number growth in the cluster in correspondence with certain small parameters. The analytical evaluations of the electron-phonon interaction impact on the electron energy spectrum of the ordering alloy are made in the monozone model. The possibility of applying the obtained results for describing the strong electron correlations impact on the electron structure and propertie...

  2. Material flow and microstructural evolution during friction stir spot welding of AZ31 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yuan, W. [Center for Friction Stir Processing, Department of Materials Science and Engineering, Missouri University of Science and Technology, Rolla, MO 65409 (United States); Mishra, R.S., E-mail: rajiv.mishra@unt.edu [Center for Friction Stir Processing, Department of Materials Science and Engineering, Missouri University of Science and Technology, Rolla, MO 65409 (United States); Department of Materials Science and Engineering, University of North Texas, Denton, TX 76203 (United States); Carlson, B.; Verma, R.; Mishra, R.K. [General Motors R and D Center, Warren, MI 48090 (United States)

    2012-05-01

    Material flow and local texture evolution during friction stir spot welding (FSSW) of AZ31 magnesium alloy was characterized by varying tool rotation rates. Texture at various locations of the welded region was measured using electron backscatter diffraction (EBSD). Material flow is significantly influenced by tool rotation rate with a conical step spiral pin tool, and FSSW introduces a unique basal fiber texture in the welded region. Results indicate that local texture evolution is dominated by shear deformation through material flow. The tool shoulder applies both shear and compressive deformation to the upper region material; however, the rotating pin introduces only shear deformation to the adjacent material. As the tool rotation rate increases, the effect of both tool shoulder and pin becomes more prominent by introducing a higher degree of basal pole tilt with respect to the initial rolling texture at the periphery of the pin, but less tilt in the upper region beneath the tool shoulder undersurface. The equiaxed fine grain structure in the stir zone appears to result from the twinning-induced dynamic recrystallization and discontinuous dynamic recrystallization.

  3. Modelling of residual stresses in valves Norem hard-facing alloys: a material characterization issue

    International Nuclear Information System (INIS)

    Replacement of cobalt-based hard-facing alloys (Stellite) is of high interest within the topic of reduction of human radiation exposure during field-work. Iron-based hard-facing alloys, such as Norem, are considered as good replacement candidates. Their wear characteristics are known to be quite equivalent to Stellite but are counter-balanced by lack of feedback in the field, especially about their resistance/toughness to brutal thermal shocks (60 C - 280 C for primary water). Norem alloys show a solid-solution strengthened austenitic dendrites matrix with a continuous network of eutectic and non-eutectic carbides at the grain boundaries. Toughness evaluation also requires information about residual stresses due to the welding (deposition) process: this work aims at furnishing tools for this purpose. First part of the work involved a microstructural study in order to compare the as-received material to other Norem samples previously observed in EDF's works and literature. A characterization of the different phase evolutions after heating and fast cooling of Norem is then made, in order to characterize whether metallurgical aspects have to be considered in the mechanical part during welding modelling: it appears that no strong solid-solid phase transformation may occur in welding situation. Tensile characterization is then performed on bulk PTAW (Plasma Transferred Arc Welding) specimens. A simplified welding simulation is eventually conducted on different axis-symmetric geometry and on real valve geometry in order to define a representative sample that will be used for further investigation on residual stresses. (authors)

  4. Rapid theory-guided prototyping of ductile Mg alloys: from binary to multi-component materials

    Science.gov (United States)

    Pei, Zongrui; Friák, Martin; Sandlöbes, Stefanie; Nazarov, Roman; Svendsen, Bob; Raabe, Dierk; Neugebauer, Jörg

    2015-09-01

    In order to identify a method allowing for a fast solute assessment without lengthy ab initio calculations, we analyze correlations and anti-correlation between the {{{I}}}1 stacking fault energies ({{{I}}}1SFEs), which were shown to be related to the macroscopic ductility in Mg alloys, and five material parameters of 18 different elemental solutes. Our analysis reveals that the atomic volume V of pure solutes, their electronegativity ν and bulk modulus B are either linearly or logarithmically related to the {{{I}}}1 SFE. Comparing the impact of solutes with that of yttrium (that increases the ductility in Mg) we propose a single numerical quantity (called yttrium similarity index, YSI) that is based on these inter-relations. Subsequently, we evaluate this new figure of merit for 76 elements from the periodic table of elements in search for solutes reducing the {{{I}}}1 SFE. Limiting ourselves first to binary Mg alloys, we hardly find any alternative solutes providing similar {{{I}}}1{SFE} reduction as that due to rare-earth (RE) additions. Therefore, we extended our search to ternary Mg alloys. Assuming that the physical properties of solute combinations can be represented by their average values, 2850 solute combinations were checked and 133 solute pairs (not including any RE elements) have been found to have a YSI larger than 0.85. Quantum-mechanical calculations have been subsequently performed for 11 solute pairs with YSIs higher than 0.95 and they were all found to reduce the {{{I}}}1{SFE} in excellent agreement with the predictions based on the YSI.

  5. New materials for cooling systems

    International Nuclear Information System (INIS)

    New materials based on rubber-vulcanite compounds and used for manufacturing cooling tower elements and coating's of hydraulic structure surfaces are proposed and their production technology is described. A series of studies on physicomechanical and chemical characteristics and hydroaerothermal parameters of cooling tower elements and coatings revealed an obvious advantage of these materials over existing ones. The materials proposed provide high efficiency of cooling tower elements, hydraulic structures and the cooling tower as a whole

  6. The challenge of developing structural materials for fusion power systems

    International Nuclear Information System (INIS)

    Nuclear fusion can be one of the most attractive sources of energy from the viewpoint of safety and minimal environmental impact. Central in the goal of designing a safe, environmentally benign, and economically competitive fusion power system is the requirement for high performance, low activation materials. The general performance requirements for such materials have been defined and it is clear that materials developed for other applications (e.g. aerospace, nuclear fission, fossil energy systems) will not fully meet the needs of fusion. Advanced materials, with composition and microstructure tailored to yield properties that will satisfy the specific requirements of fusion must be developed. The international fusion programs have made significant progress towards this goal. Compositional requirements for low activation lead to a focus of development efforts on silicon carbide composites, vanadium alloys, and advanced martensitic steels as candidate structural material systems. Control of impurities will be critically important in actually achieving low activation but this appears possible. Neutron irradiation produces significant changes in the mechanical and physical properties of each of these material systems raising feasibility questions and design limitations. A focus of the research and development effort is to understand these effects, and through the development of specific compositions and microstructures, produce materials with improved and adequate performance. Other areas of research that are synergistic with the development of radiation resistant materials include fabrication, joining technology, chemical compatibility with coolants and tritium breeders and specific questions relating to the unique characteristics of a given material (e.g. coatings to reduce gas permeation in SiC composites) or design concept (e.g. electrical insulator coatings for liquid metal concepts). (orig.)

  7. Generator cooling hydrogen purity improvement system using hydrogen absorbing alloy; Suiso kyuzo gokin riyo hatsudenkinai suiso jundo kojo system

    Energy Technology Data Exchange (ETDEWEB)

    Takeda, H.; Kabutomori, T.; Wakisaka, Y. [Japan Steel Works, Ltd., Tokyo (Japan); Nishimura, Y.; Kogi, T.; Sato, J.; Haruki, N. [Kansai Electric Power Co. Inc., Osaka (Japan); Fujita, T. [Mitsubishi Electric Corp., Tokyo (Japan)

    1998-09-15

    Described herein is a system which uses a hydrogen-absorbing alloy to purify a hydrogen gas stream used as a coolant for power generator. Hydrogen in the stream containing impurities such as nitrogen can be selectively absorbed by sufficiently cooled hydrogen-absorbing alloy. Impurity gases concentrated in the alloy pores are released, and then the alloy is heated to release hydrogen. This purifies hydrogen to at least 99.99%. This system essentially consists of an hydrogen-absorbing unit, hot water production/supply system which circulates hot water of 80 to 90degC to release hydrogen out of the alloy, pretreatment unit, and temperature and pressure sensors. It is confirmed, by the test in which the system is connected to a commercial power generator of 600MW, that the system can be continuously operated to purify hydrogen to at least 99.9% for an extended period. 4 refs., 18 figs., 1 tab.

  8. Influence of cooling rates on properties of pre-alloyed PM materials

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-11-01

    Full Text Available Purpose: The paper focuses on microstructural and mechanical properties of pre-alloyed Astaloy CrL and CrM sintered steels with high addition of carbon.Design/methodology/approach: The main objective of the present work was to establish the effect of cooling rates on the microstructure and properties such as: Charpy impact test, microhardness, wear resistance (disk on disk test were evaluated depending on chemical composition. Compacts containing low amounts of chromium, molybdenum and high amount of graphite were sintered in a vacuum furnace at 1120ºC in vacuum atmosphere and rapidly cooled in nitrogen with two different rates. Then compacts were tempered in vacuum, and cooled in nitrogen. Obtained samples were analysed by light optical microscopy (LOM for microstructure observation and scanning electron microscopy (SEM with EDS for chemical composition.Findings: Sinter hardening is a cost-effective process that consists of sintering and heat treatment in one step, so it minimizes the number of processing steps. It is known that the cooling rate following sintering greatly affect material microstructure, which determine the final properties of sinter-hardened materials. The objective was to understand how sintering conditions influence the development of microstructures and thereby control mechanical properties of materials.Practical implications: Changing the amount of graphite element and cooling rates, will affect the amount of ferrite, perlite, martensite and bainite in the microstructure. Further tests should be carried out in order to examine different cooling rates.Originality/value: Sinter-hardening of CrL and CrM pre-alloyed powders with addition of graphite was investigated to study cooling mechanism.

  9. Inline evenflow material distributor for pneumatic material feed systems

    Science.gov (United States)

    Thiry, Michael J.

    2007-02-20

    An apparatus for reducing clogs in a pneumatic material feed line, such as employed in abrasive waterjet machining systems, by providing an evenflow feed of material therethrough. The apparatus preferably includes a hollow housing defining a housing volume and having an inlet capable of connecting to an upstream portion of the pneumatic material feed line, an outlet capable of connecting to a downstream portion of the pneumatic material feed line, and an air vent located between the inlet and outlet for venting excess air pressure out from the housing volume. A diverter, i.e. an impingement object, is located at the inlet and in a path of incoming material from the upstream portion of the pneumatic material feed line, to break up clumps of ambient moisture-ridden material impinging on the diverter. And one or more filter screens is also preferably located in the housing volume to further break up clumps and provide filtering.

  10. Automated accounting systems for nuclear materials

    International Nuclear Information System (INIS)

    History of the development of nuclear materials accounting systems in USA and their purposes are considered. Many present accounting systems are based on mainframe computers with multiple terminal access. Problems of future improvement accounting systems are discussed

  11. Material modelling for creep-age forming of aluminium alloy 7B04

    Directory of Open Access Journals (Sweden)

    Lam Aaron C.L.

    2015-01-01

    Full Text Available This paper presents a study on the creep-ageing behaviour of a peak-aged aluminium alloy 7B04 under different tensile loads at 115oC and subsequently modelling it for creep-age forming (CAF applications. Mechanical properties and microstructural evolutions of creep-aged specimens were investigated. The material was modelled using a set of unified constitutive equations, which not only captures the material's creep deformation but also takes into account yield strength contributions from solid solution hardening, age hardening and dislocation hardening during creep-ageing. A possible application of the present work is demonstrated by implementing the determined material model into a commercial finite element analysis solver via a user-defined subroutine for springback prediction of creep-age formed plates. A good agreement is observed between the simulated springback values and experimental results. This material model now enables further investigations of 7B04 under various CAF scenarios to be conducted inexpensively via computational modelling.

  12. Biochemical Contributions to Corrosion of Carbon Steel and Alloy 22 in a Continual Flow System

    International Nuclear Information System (INIS)

    Microbiologically influenced corrosion (MIC) may decrease the functional lifetime of nuclear waste packaging materials in the potential geologic repository at Yucca Mountain (YM), Nevada. Biochemical contributions to corrosion of package materials are being determined in reactors containing crushed repository-site rock with the endogenous microbial community, and candidate waste package materials. These systems are being continually supplied with simulated ground water. Periodically, bulk chemistries are analyzed on the system outflow, and surfacial chemistries are assessed on withdrawn material coupons. Both Fe and Mn dissolved from C1020 coupons under conditions that included the presence of YM microorganisms. Insoluble corrosion products remained in a reduced state at the coupon surface, indicating at least a localized anoxic condition; soluble reduced Mn and Fe were also detected in solution, while precipitated and spalled products were oxidized. Alloy 22 surfaces showed a layer of chrome oxide, almost certainly in the Cr(III) oxidation state, on microcosm-exposed coupons, while no soluble chrome was detected in solution. The results of these studies will be compared to identical testing on systems containing sterilized rock to generate, and ultimately predict, microbial contributions to waste package corrosion chemistries

  13. Optimisation of integrated energy and materials systems

    International Nuclear Information System (INIS)

    To define cost-effective long term CO2 reduction strategies an integrated energy and materials system model for the Netherlands for the period 2000-2040 is developed. The model is based upon the energy system model MARKAL, which configures an optimal mix of technologies to satisfy the specified energy and product/materials service demands. This study concentrates on CO2 emission reduction in the materials system. For this purpose, the energy system model is enlarged with a materials system model including all steps 'from cradle to grave'. The materials system model includes 29 materials, 20 product groups and 30 waste materials. The system is divided into seven types of technologies; 250 technologies are modeled. The results show that the integrated optimisation of the energy system and the materials system can significantly reduce the emission reduction costs, especially at higher reduction percentages. The reduction is achieved through shifts in materials production and waste handling and through materials substitution in products. Shifts in materials production and waste management seem cost-effective, while the cost-effectiveness of shifts in product composition is sensitive due to the cost structure of products. For the building sector, transportation applications and packaging, CO2 policies show a significant impact on prices, and shifts in product composition could occur. For other products, the reduction through materials substitution seems less promising. The impact on materials consumption seems most significant for cement (reduced), timber and aluminium (both increased). For steel and plastics, the net effect is balanced, but shifts between applications do occur. The MARKAL-approach is feasible to study integrated energy and materials systems. The progress compared to other environmental system analysis instruments is much more insight in the interaction of technologies on a national scale and in time

  14. Corrosion of alloys of the niobium--titanium--aluminium system

    International Nuclear Information System (INIS)

    The mechanical properties and corrosion resistance of niobium--titanium--aluminum alloys in 20 percent HCl and 40--75 percent H2SO4 at 40 and 1000C are considered. Current density vs potential and corrosion rate vs potential potentiostatic curves plotted in 75 percent H2SO4 at 1400C for the alloys with different titanium contents at a constant content of aluminum and also for alloys with a constant titanium content at different contents of aluminum are given. It was shown that the corrosion resistance of the alloys in 75 percent H2SO4 at 1400C is an exponential function of the atomic content of the alloying components (Ti, Al) in them; aluminum vitiates the corrosion resistance very strongly

  15. Characterization of excel alloy pressure tube material for CANDU SCW reactors

    International Nuclear Information System (INIS)

    The phase transformation temperatures, aging response, and creep rupture strength of Zr alloy Excel (Zr- 3.5%Sn- 0.8%Nb- 0.8%Mo) pressure tube material were investigated. The α → α+β and α+β → β transus temperatures were found to be in the range of 600-690 °C and 962-975 °C respectively. Precipitation hardening was observed in the microstructures water-quenched from high in the α+β or β regions followed by aging at 400-500 °C for 1 hr. The results of creep-rupture experiments at 400 °C suggest that a fully martensitic and aged microstructure has better creep properties at high stress levels (>700 MPa) and a microstructure obtained by air-cooling from high in the α+β region shows good creep properties at lower stresses (<560 MPa). (author)

  16. Obtaining Material Data for Heat Treatment Simulation of Casr Alloy Parts with Unified Models

    DEFF Research Database (Denmark)

    Bellini, Anna; Thorborg, Jesper; Hattel, Jesper

    2004-01-01

    The objective of this work, which is part of the IDEAL (Integrated Development Routes for Optimized Cast Aluminium Components) project, financed by the EU in frame work 6 and born in collaboration with the automobile and foundry industries, is to simulate creep behavior of aluminum cast samples....... As an example, the analysis of several tests performed at various temperatures and strain rates on a particular aluminum alloy, is presented as well. Furthermore, the one dimensional code developed during this project is illustrated and a simulation is run using the material data obtained through the...... mentioned experimental study. The results obtained for the simulation of tensile tests and of creep tests are compared with experimental curves, showing a good agreement....

  17. Biologically-Induced Micropitting of Alloy 22, a Candidate Nuclear Waste Packaging Material

    International Nuclear Information System (INIS)

    The effects of potential microbiologically influenced corrosion (MIC) on candidate packaging materials for nuclear waste containment are being assessed. Coupons of Alloy 22, the outer barrier candidate for waste packaging, were exposed to a simulated, saturated repository environment (or microcosm) consisting of crushed rock (tuff) from the Yucca Mountain repository site and a continual flow of simulated groundwater for periods up to five years at room temperature and 30 C. Coupons were incubated with YM tuff under both sterile and non-sterile conditions. Surfacial analysis by scanning electron microscopy of the biotically-incubated coupons show development of both submicron-sized pinholes and pores; these features were not present on either sterile or untreated control coupons. Room temperature, biotically-incubated coupons show a wide distribution of pores covering the coupon surface, while coupons incubated at 30 C show the pores restricted to polishing ridges

  18. Composition of sputtered material from CuNi alloy during Xe + ion sputtering at elevated temperatures

    Science.gov (United States)

    Sekine, Shigeyuki; Shimizu, Hazime; Ichimura, Singo

    1995-04-01

    Polycrystalline CuNi alloys were sputtered by 3 kV Xe + ions at elevated temperatures to analyze the ion-beam-induced diffusion. The time evolution of the composition of the sputtered materials from the start of the sputtering was measured by TOF-SNMS (time-of-flight sputtered neutral mass spectrometry). During removal of the Gibbsian segregation layer of copper, the sputtered flux consisted of almost only copper atoms. Then, the copper content gradually decreased due to the formation of a sputter-induced copper-depleted surface layer, and reached an almost steady state with still higher copper content than the bulk composition. From the temperature dependence of the composition at the quasi-steady state the activation energy of copper transportation through a high diffusivity path was derived to be 54 kJ mol -1 (0.56 eV). The high diffusivity path was assigned to copper diffusion through grain boundaries.

  19. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.; Ren, W. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    Alloys for design and construction of structural components needed to contain process streams and provide internal structures in advanced heat recovery and hot gas cleanup systems were examined. Emphasis was placed on high-strength, corrosion-resistant alloys for service at temperatures above 1000 {degrees}F (540{degrees}C). Data were collected that related to fabrication, joining, corrosion protection, and failure criteria. Alloys systems include modified type 310 and 20Cr-25Ni-Nb steels and sulfidation-resistance alloys HR120 and HR160. Types of testing include creep, stress-rupture, creep crack growth, fatigue, and post-exposure short-time tensile. Because of the interest in relatively inexpensive alloys for high temperature service, a modified type 310 stainless steel was developed with a target strength of twice that for standard type 310 stainless steel.

  20. Solid State Joining of High Temperature Alloy Tubes for USC and Heat-Exchanger Systems

    Energy Technology Data Exchange (ETDEWEB)

    Bimal Kad

    2011-12-31

    The principal objective of this project was to develop materials enabling joining technologies for use in forward looking heat-exchanger fabrication in Brayton cycle HIPPS, IGCC, FutureGen concepts capable of operating at temperatures in excess of 1000{degree}C as well as conventional technology upgrades via Ultra Super-Critical (USC) Rankine-cycle boilers capable of operating at 760{degree}C (1400F)/38.5MPa (5500psi) steam, while still using coal as the principal fossil fuel. The underlying mission in Rankine, Brayton or Brayton-Rankine, or IGCC combined cycle heat engine is a steady quest to improving operating efficiency while mitigating global environmental concerns. There has been a progressive move to higher overall cycle efficiencies, and in the case of fossil fuels this has accelerated recently in part because of concerns about greenhouse gas emissions, notably CO{sub 2}. For a heat engine, the overall efficiency is closely related to the difference between the highest temperature in the cycle and the lowest temperature. In most cases, efficiency gains are prompted by an increase in the high temperature, and this in turn has led to increasing demands on the materials of construction used in the high temperature end of the systems. Our migration to new advanced Ni-base and Oxide Dispersion Strengthened (ODS) alloys poses significant fabrication challenges, as these materials are not readily weldable or the weld performs poorly in the high temperature creep regime. Thus the joining challenge is two-fold to a) devise appropriate joining methodologies for similar/dissimilar Ni-base and ODS alloys while b) preserving the near baseline creep performance in the welded region. Our program focus is on solid state joining of similar and dissimilar metals/alloys for heat exchanger components currently under consideration for the USC, HIPPS and IGCC power systems. The emphasis is to manipulate the joining methods and variables available to optimize joint creep

  1. PAMTRAK: A personnel and material tracking system

    International Nuclear Information System (INIS)

    There is a need for an automated system for protecting and monitoring sensitive or classified parts and material. Sandia has developed a real-time personnel and material tracking system (PAMTRAK) that has been installed at selected DOE facilities. It safeguards sensitive parts and material by tracking tags worn by personnel and by monitoring sensors attached to the parts or material. It includes remote control and alarm display capabilities and a complementary program in Keyhole to display measured material attributes remotely. This paper describes the design goals, the system components, current installations, and the benefits a site can expect when using PAMTRAK

  2. Effect of materials and temperature on the forward extrusion of magnesium alloys

    International Nuclear Information System (INIS)

    Magnesium alloys are being extensively used in weight-saving applications and as a potential replacement for plastics in electronic and computer applications. However, processing of magnesium has always been a challenge for manufacturing industries owing to their high brittleness despite their good EMI shielding property and high specific strength. Despite these advantages, they are limited by their processability. The present work aims to evaluate lower temperature formability of magnesium alloys. Three different materials were selected for axisymmetric extrusion tests, namely AZ31, AZ61 and the forging alloy, ZK 60. To establish the size and capacity of the press required to perform these forming trials and to know the formability, simulation using finite element analysis was carried on a representative material AZ31 using the properties established based on earlier work. A die set with a die shoe was designed to perform the forward extrusion trials. The area reduction ratio for forward extrusion was fixed at 41% for the die design and simulation. The maximum strain is given as ln(Ao/Af) ∼ 0.88 in the case of forward extrusion. The temperature was varied with a temperature controller built in-house from room temperature (RT) to 300 deg.C. However, the results provided below only include the tests carried out at RT, 100, 150, 175 and 200 deg.C. Although the forming trials were successful above 200 deg.C, there was difficulty in removing the specimens from the die cavity. Secondly, the process of removing the samples in the case of AZ31 and ZK 60 resulted in cracking, so it was difficult to evaluate the samples and the process. However, AZ61 samples did not show any evidence of crack formation during ejection of the formed sample. Simulation results and experimental trials showed that magnesium (AZ31) could be easily formed at elevated temperatures of 300 deg.C. Though there was a good correlation on the yield point prediction between simulation and experimental

  3. Mechanisms Governing the Creep Behavior of High Temperature Alloys for Generation IV Nuclear Energy Systems

    Energy Technology Data Exchange (ETDEWEB)

    Vasudevan, Vijay [Univ. of Cincinnati, OH (United States); Carroll, Laura [Idaho National Lab. (INL), Idaho Falls, ID (United States); Sham, Sam [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-04-06

    This research project, which includes collaborators from INL and ORNL, focuses on the study of alloy 617 and alloy 800H that are candidates for applications as intermediate heat exchangers in GEN IV nuclear reactors, with an emphasis on the effects of grain size, grain boundaries and second phases on the creep properties; the mechanisms of dislocation creep, diffusional creep and cavitation; the onset of tertiary creep; and theoretical modeling for long-term predictions of materials behavior and for high temperature alloy design.

  4. Surface Bond Strength in Nickel Based Alloys

    OpenAIRE

    Ramesh, Ganesh; Padmanabhan, T. V.; Ariga, Padma; Joshi, Shalini; Bhuminathan, S.; Vijayaraghavan, Vasantha

    2012-01-01

    Bonding of ceramic to the alloy is essential for the longevity of porcelain fused to metal restorations. Imported alloys used now a days in processing them are not economical. So this study was conducted to evaluate and compare the bond strength of ceramic material to nickel based cost effective Nonferrous Materials Technology Development Center (NFTDC), Hyderabad and Heraenium S, Heraeus Kulzer alloy. An Instron testing machine, which has three-point loading system for the application of loa...

  5. Materials And Processes Technical Information System (MAPTIS) LDEF materials database

    Science.gov (United States)

    Davis, John M.; Strickland, John W.

    1992-01-01

    The Materials and Processes Technical Information System (MAPTIS) is a collection of materials data which was computerized and is available to engineers in the aerospace community involved in the design and development of spacecraft and related hardware. Consisting of various database segments, MAPTIS provides the user with information such as material properties, test data derived from tests specifically conducted for qualification of materials for use in space, verification and control, project management, material information, and various administrative requirements. A recent addition to the project management segment consists of materials data derived from the LDEF flight. This tremendous quantity of data consists of both pre-flight and post-flight data in such diverse areas as optical/thermal, mechanical and electrical properties, atomic concentration surface analysis data, as well as general data such as sample placement on the satellite, A-O flux, equivalent sun hours, etc. Each data point is referenced to the primary investigator(s) and the published paper from which the data was taken. The MAPTIS system is envisioned to become the central location for all LDEF materials data. This paper consists of multiple parts, comprising a general overview of the MAPTIS System and the types of data contained within, and the specific LDEF data element and the data contained in that segment.

  6. Computerized reactor pressure vessel materials information system

    International Nuclear Information System (INIS)

    A computerized information system for storage and retrieval of reactor pressure vessel materials data was established, as part of Task Action Plan A-11, Reactor Vessel Materials Toughness. Data stored in the system are necessary for evaluating the resistance of reactor pressure vessels to flaw-induced fracture. This report includes (1) a description of the information system; (2) guidance on accessing the system; and (3) a user's manual for the system

  7. The surface alloying effect of silicon in a binary NiTi-base alloy on the corrosion resistance and biocompatibility of the material

    Science.gov (United States)

    Psakhie, S. G.; Lotkov, A. I.; Meisner, L. L.; Meisner, S. N.; Matveeva, V. A.

    2013-02-01

    The corrosion resistance behavior and cytotoxicity of binary NiTi-base alloy specimens subjected to surface modification by silicon ion beams and the proliferative ability of mesenchymal stem cells of rat marrow on an ion-implanted surface of the alloy have been studied. The silicon ion beam processing of specimen surfaces is shown to bring about a nearly two-fold improvement in the corrosion resistance of the material to attack by aqueous solutions of NaCl (artificial body fluid) and human plasma and a drastic decrease in the nickel concentration after immersion of the specimens into the solutions for ˜3400 and ˜6000 h, respectively (for the artificial plasma solution, a nearly 20-fold decrease in the Ni concentration is observed.)

  8. Removing device for organic material in radioactive solid waste including zirconium alloy

    International Nuclear Information System (INIS)

    The device of the present invention comprises a rotational cleaning vessel which overflows supplied cleaning water while rotating around an inclined axis, a containing vessel for containing radioactive solid wastes including zirconium alloy and equipped with a large number of water permeation holes and a stand for loading the rotational washing vessel. A stand inclining device for inclining the stand is also disposed on the side opposite to the stand so as to support at least one side of the stand reclinable by a fulcrum pin and make the rotational cleaning vessel being at least vertical. Deposited or tangled organic materials such as waste, paper or nylon sheet are separated from the solid wastes, and passed through between moving around waste layers, so that the solid wastes after removing the organic materials can be transferred to a next step without moving them to a transferring vessel thereby enabling to contribute improvement of removing efficiency of organic materials and transferring operation efficiency of solid wastes. (N.H.)

  9. Nonlinear Analysis of Shape Memory Alloy Component in Rotor System

    Institute of Scientific and Technical Information of China (English)

    王洪礼; 赵涛; 竺致文

    2004-01-01

    The active control of rotor vibration was studied while shape memory alloy (SMA) spring component was chosen as bearing of rotor system. The vibration of rotor system was controlled by the phase transformation of SMA with electric heating method. The SMA spring component has nonlinear coupling problem of thermal stress and thermal elasticity,because thermal constants α,β and elasticity constants λ,G vary with temperature when temperature changes sharply. Because δ,ε were both small parameters, their square items could be ignored and approximate results were obtained by perturbation. The characters of α,β,λ,G changing with temperature were analyzed. Results show that the character of thermal diffusivity α changes with temperature, which cannot influence U,Ψ,So the nonlinearity of α can be ignored; the character of β changes with temperature, which cannot influence U, but influences Ψ at high temperature; the character of λ,G change with temperature, which cannot influence Ψ, but influences U with U(01)ε. The more λ,G, the more their influence on U; the nonlinearity of (βT)/(ρcv)εkk influences U and Ψ, which must be calculated.

  10. Perspectives of molibdenum containing materials application for alloying of iron-carbon alloys during manufacturing of critical castings

    OpenAIRE

    A. G. Slutsky; A. S. Kalinichenko; R. E. Trubitsky; V. A. Sheinert

    2015-01-01

    Motor is one of most important part of automobile determine its economical effectiveness of usage. On the other hand, sleeves, pistons and rings are crucible parts as they determine the service life of a motor. These parts are producing in big scale – dozens of millions pieces. Increase of cylinder sleeves physical-mechanical properties results in prolongation of motor service life and improvement of motor’s characteristics. Nowadays low alloyed cast irons with perlite structure are used to m...

  11. Mechanistic Studies Of Combustion And Structure Formation During Combustion Synthesis Of Advanced Materials: Phase Separation Mechanism For Bio-Alloys

    Science.gov (United States)

    Varma, A.; Lau, C.; Mukasyan, A.

    2003-01-01

    Among all implant materials, Co-Cr-Mo alloys demonstrate perhaps the most useful balance of resistance to corrosion, fatigue and wear, along with strength and biocompatibility [1]. Currently, these widely used alloys are produced by conventional furnace technology. Owing to high melting points of the main alloy elements (e.g. Tm.p.(Co) 1768 K), high-temperature furnaces and long process times (several hours) are required. Therefore, attempts to develop more efficient and flexible methods for production of such alloys with superior properties are of great interest. The synthesis of materials using combustion phenomena is an advanced approach in powder metallurgy [2]. The process is characterized by unique conditions involving extremely fast heating rates (up to 10(exp 6 K/s), high temperatures (up to 3500 K), and short reaction times (on the order of seconds). As a result, combustion synthesis (CS) offers several attractive advantages over conventional metallurgical processing and alloy development technologies. The foremost is that solely the heat of chemical reaction (instead of an external source) supplies the energy for the synthesis. Also, simple equipment, rather than energy-intensive high-temperature furnaces, is sufficient. This work was devoted to experiments on CS of Co-based alloys by utilizing thermite (metal oxide-reducing metal) reactions, where phase separation subsequently produces materials with tailored compositions and properties. Owing to high reaction exothermicity, the CS process results in a significant increase of temperature (up to 3000 C), which is higher than melting points of all products. Since the products differ in density, phase separation may be a gravitydriven process: the heavy (metallic phase) settles while the light (slag) phase floats. The goal was to determine if buoyancy is indeed the major mechanism that controls phase segregation.

  12. Heavy vehicle propulsion system materials program semiannual progress report for April 1999 through September 1999

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    2000-01-01

    The purpose of the Heavy Vehicle Propulsion System Materials Program is the development of materials: ceramics, intermetallics, metal alloys, and metal and ceramic coatings, to support the dieselization of class 1-3 trucks to realize a 35% fuel-economy improvement over current gasoline-fueled trucks and to support commercialization of fuel-flexible LE-55 low-emissions, high-efficiency diesel engines for class 7-8 trucks.

  13. Stress corrosion cracking of pressurized boundary materials of 600 MW nuclear power plant. The critical potential for SCC of SG tubing alloy inconel-690 in simulated secondary water

    International Nuclear Information System (INIS)

    The experimental method of slow strain rate tests (SSRTs) with constant applied electrochemical potential (ECP) was applied first time on steam generator (SG) tubing alloy In-690 to investigate the relations between stress corrosion cracking (SCC) behavior and ECP in simulated secondary water chemistry condition: 260 degree C, 1 x 10-6 Cl- un-deaerated water. The critical potentials (Ec) for SCC have been determined finally. SSRTs with constant ECP experiments were performed on SERT-5000 dP 9H tension tester, in all tests the nominal strain rate was 4.2 x 10-6/s. Anodic polarization was conducted on high temperature electrochemistry testing autoclave with a model 350A corrosion measurement system, with potential scanning rate 0.3 mV/s. The experimental materials were alloy In-690 provided by Sumitomo of Japan and Vallurac of France

  14. Structure and mechanical properties of the three-layer material based on a vanadium alloy and corrosion-resistant steel

    Science.gov (United States)

    Nikulin, S. A.; Rozhnov, A. B.; Nechaikina, T. A.; Rogachev, S. O.; Zavodchikov, S. Yu.; Khatkevich, V. M.

    2014-10-01

    The quality of three-layer pipes has been studied; they are manufactured by hot pressing of a three-layer assembly of tubular billets followed by forging and cold rolling. The operating core is made from a V-4Ti-4Cr alloy. The protective claddings are made from corrosion-resistant steels of two grades, 08Kh17T and 20Kh13. The results of investigation into the structure and microhardness of the junction zone of steel and the vanadium alloy, which includes a contact zone and a transition diffusion layer, are reported. The 08Kh17T steel is shown to be a preferred cladding material.

  15. Localized corrosion resistance of high nickel alloys as candidate materials for nuclear waste repository. Effect of alloy and weldment aging at 427 C for up to 40,000 h

    International Nuclear Information System (INIS)

    Ni-Cr-Mo alloys (e.g. C-22, C-4 and C-276) are considered candidate materials for nuclear waste containers because they offer excellent resistance to localized attack in conditions that can be encountered at the permanent repository site. Electrochemical and standard immersion tests showed that the most resistant of the studied alloys to localized attack was C-22 alloy and the less resistant was C-4 alloy. It was important to determine if long time exposure to low temperatures (below 500 C) would be detrimental in the resistance of these alloys to localized attack (pitting and crevice corrosion). After aging for 40,000 h at 427 C none of these alloys showed precipitation of a second phase (such as carbides or μ phase) that could promote a higher corrosion susceptibility of the alloys. Moreover, immersion and electrochemical tests showed that, after the same long term aging, the susceptibility to corrosion of both the base material and weldments remained unchanged. The effects of alloying elements on the resistance of the alloys to localized attack is discussed

  16. New alloying systems for ferrous powder metallurgy precision parts

    Directory of Open Access Journals (Sweden)

    Danninger H.

    2008-01-01

    Full Text Available Traditionally, the common alloy elements for sintered steels have been Cu and Ni. With increasing requirements towards mechanical properties, and also as a consequence of soaring prices especially for these two metals, other alloy elements have also become more and more attractive for sintered steels, which make the steels however more tricky to process through PM. Here, the chances and risks of using in particular Cr and Mn alloy steels are discussed, considering the different alloying techniques viable in powder metallurgy, and it is shown that there are specific requirements in particular for sintering process. The critical importance of chemical reactions between the metal and the atmosphere is described, and it is shown that not only O2 and H2O but also H2 and even N2 can critically affect sintering and microstructural homogenization.

  17. Broadband Phonon Scattering in PbTe-based Materials Driven Near the Peierls Phase Transition by Strain or Alloying

    Science.gov (United States)

    Savic, Ivana; Murphy, Ronan; Murray, Eamonn; Fahy, Stephen

    Efficient thermoelectric energy conversion is highly desirable as 60% of the consumed energy is wasted as heat. Low lattice thermal conductivity is one of the key factors leading to high thermoelectric efficiency of a material. However, the major obstacle in the design of such materials is the difficulty in efficiently scattering phonons across the frequency spectrum. Using first principles calculations, we predict that driving PbTe materials close to a Peierls-like phase transition could be a powerful strategy to solve this problem. We illustrate this concept by applying tensile [001] strain to PbTe and its alloys with another rock-salt IV-VI material, PbSe; and by alloying PbTe with a IV-VI Peierls-distorted material, GeTe. This induces extremely soft optical modes, which increase acoustic-optical phonon coupling and decrease phonon lifetimes at all frequencies. We show that PbTe, Pb(Se,Te) and (Pb,Ge)Te alloys driven near the phase transition in the described manner could have the lattice thermal conductivity considerably lower than that of PbTe. The proposed concept may open new opportunities for the development of more efficient thermoelectric materials. This work was supported by Science Foundation Ireland and the Marie-Curie Action COFUND under Starting Investigator Research Grant 11/SIRG/E2113.

  18. Nonlinear dynamics of a pseudoelastic shape memory alloy system - theory and experiment

    DEFF Research Database (Denmark)

    Enemark, Søren; A Savi, M.; Santos, Ilmar

    2014-01-01

    In this work, a helical spring made from a pseudoelastic shape memory alloy was embedded in a dynamic system also composed of a mass, a linear spring and an excitation system. The mechanical behaviour of shape memory alloys is highly complex, involving hysteresis, which leads to damping capabilit......In this work, a helical spring made from a pseudoelastic shape memory alloy was embedded in a dynamic system also composed of a mass, a linear spring and an excitation system. The mechanical behaviour of shape memory alloys is highly complex, involving hysteresis, which leads to damping...... capabilities and varying stiffness. Besides, these properties depend on the temperature and pretension conditions. Because of these capabilities, shape memory alloys are interesting in relation to engineering design of dynamic systems. A theoretical model based on a modification of the 1D Brinson model was...... and forced vibrations of the system setup under different temperature conditions. The experiments give a thorough insight into dynamic systems involving pseudoelastic shape memory alloys. Comparison between experimental results and the proposed model shows that the model is able to explain and predict...

  19. The shape memory effect in systems Cu-based alloys

    OpenAIRE

    2013-01-01

    330a The aim of this work was to analyse the mechanisms of hindered internal passivation of silver based alloys which was obtained by the modification of basic chemical composition. A generalisation of the phenomenon, experimental verification and the estimated range of micro-element concentration is also introduced. The ability for inoculation of a particular alloy is determined by the differences between the formation energies of oxides, as well as their crystallographic similarity. Therefo...

  20. Structural, mechanical and electrical properties of alloys in ternary Ag-Bi-Zn system

    Energy Technology Data Exchange (ETDEWEB)

    Minic, D. M.; Premovic, M. M.; Zivkovic, D. T.; Manasijevic, D. M.; Dimie, M. Z.; Petrovic, Z. R.; Markovic, S. M.

    2015-07-01

    Structural, mechanical and electrical properties of selected alloys in ternary Ag-Bi-Zn system are presented in this paper. Chosen alloys were investigated using X-Ray Diffraction (XRD), light optical microscopy, Scanning Electron Microscopy combined with Energy Dispersive Spectrometry (SEM-EDS), as well as by electrical conductivity and Brinell hardness measurements. Isolines of electrical conductivity and hardness for the entire Ag-Bi-Zn system were calculated using regression models. (Author)

  1. Gating System Design for Casting thin Aluminium Alloy (Al-Si Plates

    Directory of Open Access Journals (Sweden)

    Victor ANJO

    2013-11-01

    Full Text Available The main problems caused by improper gating are entrained aluminium oxide films, cuts and washes, low casting yield and entrapped gas. This study describes the design of a gating system to produce thin Aluminium cast alloy plates of different sizes and thicknesses of 4mm, 6mm, 8mm, and 10mm using the non-pressurized gating with ratio of 1:4:4 and green sand moulding technique. The gating design was based on the laws of fluid mechanics and empirical rules of gating for non ferrous metals. The equipments used for this experiment includes; a coal fired crucible furnace and an X-Ray machine. Materials used include; silica sand, clay, wood, glue and Aluminium alloy scraps. The experimental procedure involved: the gating design calculations, construction of wooden pattern and gating; using the wooden pattern and gating to produce the mould cavities and gating; melting, melt treatment and pouring of melt in the sand mould to produce the casting. The plate castings after removal from mould were visually examined for surface defects and after fettling and cleaning X-Ray radiography was used to find the internal soundness of the castings. From the results obtained in the experiment, it was found that there were no internal defects and quality castings were produced.

  2. Study of the titanium alloys surfaces used in orthopaedic systems

    International Nuclear Information System (INIS)

    Total hip prosthesis (THP) is a highly successful orthopaedic device. However, its durability is generally limited to a few decades due to difficult conditions in the human body and huge demands it is subjected to. A hip prosthesis is deteriorating due to high surface pressures caused by mechanical movements of the body. The aim of this project is to improve the characteristics of hip prostheses, in order to increase their functionality and their life span. This paper presents an analysis regarding the topography and tribological parameters of femoral heads structures and of femoral heads coated with TiN. We studied the tribological properties of the surfaces of some femoral heads made of Ti alloys or coated with TiN. These femoral heads were obtained from some prostheses after revision surgery. Afterwards, we used TiN nanostructured coatings for reducing the wear process. TiN thin films were deposited using physical vapour deposition (PVD) and some scratch tests have been realized on these coatings surfaces. The study of coatings surfaces was made using atomic force microscopy (AFM) that offers the possibility to obtain nanometric 3D control of thin films. Main result of these researches is that used coatings offer the possibility to improve the system properties. (authors)

  3. CMB-8 material balance system

    International Nuclear Information System (INIS)

    We describe the automated nondestructive assay (NDA) system installed at the Los Alamos Scientific Laboratory (LASL) Group CMB-8 uranium recovery facility. A random driver (RD) is used to measure the 235U content of various solids while a uranium solution assay system (USAS) measures the 235U or total uranium content of solutions over a concentration range of a few ppM to 400 g/l. Both instruments are interfaced to and controlled by a single minicomputer. The measurement principles, mechanical specifications, system software description, and operational instructions are described

  4. Processing Parameters Optimization for Material Deposition Efficiency in Laser Metal Deposited Titanium Alloy

    Science.gov (United States)

    Mahamood, Rasheedat M.; Akinlabi, Esther T.

    2016-03-01

    Ti6Al4V is an important Titanium alloy that is mostly used in many applications such as: aerospace, petrochemical and medicine. The excellent corrosion resistance property, the high strength to weight ratio and the retention of properties at high temperature makes them to be favoured in most applications. The high cost of Titanium and its alloys makes their use to be prohibitive in some applications. Ti6Al4V can be cladded on a less expensive material such as steel, thereby reducing cost and providing excellent properties. Laser Metal Deposition (LMD) process, an additive manufacturing process is capable of producing complex part directly from the 3-D CAD model of the part and it also has the capability of handling multiple materials. Processing parameters play an important role in LMD process and in order to achieve desired results at a minimum cost, then the processing parameters need to be properly controlled. This paper investigates the role of processing parameters: laser power, scanning speed, powder flow rate and gas flow rate, on the material utilization efficiency in laser metal deposited Ti6Al4V. A two-level full factorial design of experiment was used in this investigation, to be able to understand the processing parameters that are most significant as well as the interactions among these processing parameters. Four process parameters were used, each with upper and lower settings which results in a combination of sixteen experiments. The laser power settings used was 1.8 and 3 kW, the scanning speed was 0.05 and 0.1 m/s, the powder flow rate was 2 and 4 g/min and the gas flow rate was 2 and 4 l/min. The experiments were designed and analyzed using Design Expert 8 software. The software was used to generate the optimized process parameters which were found to be laser power of 3.2 kW, scanning speed of 0.06 m/s, powder flow rate of 2 g/min and gas flow rate of 3 l/min.

  5. Creep-fatigue effects in structural materials used in advanced nuclear power generating systems

    Energy Technology Data Exchange (ETDEWEB)

    Brinkman, C. R.

    1980-01-01

    Various aspects of time-dependent fatigue behavior of a number of structural alloys in use or planned for use in advanced nuclear power generating systems are reviewed. Materials included are types 304 and 316 stainless steel, Fe-2 1/4 Cr-1 Mo steel, and alloy 800H. Examples of environmental effects, including both chemical and physical interaction, are presented for a number of environments. The environments discussed are high-purity liquid sodium, high vacuum, air, impure helium, and irradiation damage, including internal helium bubble generation.

  6. Irradiation damage behavior of low alloy steel wrought and weld materials

    International Nuclear Information System (INIS)

    A study was undertaken to evaluate the irradiation damage response of several different types of low alloy steel. The materials included vitange type ASTM A302 Grade B (A302B) plates and welds containing different nickel (Ni) and copper (Cu) concentrations, 3.5% Ni steels similar to ASTM A508 Class 4, welds containing about 1% Ni (similar to type 105S), and 3.5% Ni steels with 'superclean' composition (extremely low phosphorus, sulfur, manganese and silicon). To determine irradiation damage behavior, all materials were irradiated at several different irradiation damage levels ranging from 0.0003 dpa to 0.06 dpa at an irradiation damage levels ranging from 0.003 dpa to 0.06 dpa at an irradiation temperature of about 232 degrees C (450 degrees F). Complete Charpy V-notch impact energy transition temperature curves were generated for all materials before and after irradiation to determine the transition temperature at 41J (30 ft-lb) or 47J (35 ft-lb) and the upper shelf energy. The irradiation damage behavior was measured by the shift in the Charpy 41J or 47J transition temperature (ΔTT41J or ΔTT47J) and lowering of the upper shelf Charpy energy at a given irradiation damage level. It was found that chemical composition greatly influenced irradiation damage behavior. The highest irradiation damage (greatest ΔTT) was found in an A302B type weld contaiNing 1.28% Ni and 0.20% CU while the least irradiation damage was found in the 3.5% Ni, 0.05% Cu, superclean wrought materials

  7. Prediction of Material removal rate for Aluminum BIS-24345 Alloy in wire-cut EDM

    Directory of Open Access Journals (Sweden)

    PUJARI SRINIVASA RAO

    2010-12-01

    Full Text Available In the present work, the parametric optimization method using Taguchi’s robust design is proposed for wire-cut electric discharge machining of Aluminum BIS-24345 alloy. In the recent past this material gained dominance, where high strength and/or hardness is required at elevated temperatures. So, experimentation has been done by using Taguchi’s L18 (21x37 orthogonal array. Each experiment was conducted under different conditions of pulse on time, pulse off time, peak current, flushing pressure of dielectric fluid, wire feed rate, wire tension, spark gap voltage and servo feed setting. The response of material removal rate is considered for improving themachining efficiency. Optimal combinations of parameters were obtained by this method. Mathematical and artificial neural network models has been developed relating the machining performance and process parameters. The study shows that the Taguchi’s method is suitable to solve the stated problem with minimum number of trails as compared with a full factorial design.

  8. Market Opportunity of Some Aluminium Silicon Alloys Materials through Changing the Casting Process

    Directory of Open Access Journals (Sweden)

    Delfim SOARES

    2012-08-01

    Full Text Available Fatigue is considered to be the most common mechanism by which engineering components fail, and it accounts for at least 90% of all service failures attributed to mechanical causes. Mechanical properties (tensile strength, tensile strain, Young modulus, etc as well as fatigue properties (fatigue life are very dependent on casting method. The most direct effects of casting techniques are on the metallurgical microstructure that bounds the mechanical properties. One of the important variables affected by the casting technique is the cooling rate which is well known to strongly restrict the microstructure. In the present research has been done a comparison of fatigue properties of two aluminum silicon alloys obtained by two casting techniques. It was observed that the fatigue life is increasing with 24% for Al12Si and 31% for AL18Si by using centrifugal casting process instead of gravity casting. This increasing in fatigue life means that a component tailored from materials obtained by centrifugal casting will stay longer in service. It was made an estimation of the time required to recover the costs of technology in order to use the centrifuge process that will allow to obtain materials with improved properties. The amortization can be achieved by using two different marketing techniques: through the release of the product at the old price and with much longer life of the component which means "same price - longer life", or increasing price, by highlighting new product performance which means "higher price - higher properties".

  9. Adhesion of Streptococcus mutans to Zirconia, Titanium Alloy and some other Restorative Materials: “An in-vitro Study”

    Directory of Open Access Journals (Sweden)

    Ezzatollah Jalalian

    2015-04-01

    Full Text Available Introduction: Bacterial adhesion on restorative materials may lead to gingival inflammation and secondary caries.Objectives: The aim of this in vitro study was to evaluate the adhesion of streptococcus mutans to zirconia, Feldespatic porcelain, titanium alloy and Indirect composite resin In-vitro. The effect of surface roughness on bacterial adhesion was also studied.Materials and Methods: 10 specimens (5mm diameter, 1mm thickness of each material, Zirconia, Indirect composite resin, Titanium alloy and Feldespatic porcelain were fabricated. Enamel was used as reference. Specimens were covered with artificial saliva and bacterial suspension (109 CFU/mL. Bacterial adhesion was determined using scanning electron microscope and culturing the specimens in blood agar. Data were analyzed with One way ANOVA followed by Tukey post hoc test for roughness and Kruskal-wallis test for adhesion values.Results: The highest bacterial adhesion was recorded for composite specimens and the lowest was seen in Ziconia group (p<0.5. The mean value of adhesion for zirconia, feldespatic peocelain, Titanium alloy and indirect composite were 28±6.32, 40.80±8.40, 75±4.47 and 386±13.75, respectively. The differences between zirconia and titanium alloy and also zirconia and indirect composite and porcelain and indirect composite were statistically significant (p<0.5.Conclusion: Zirconia showed the lowest bacterial adhesion in comparison to other tested materials and Enamel. The difference between zirconia and titanium alloy and also zirconia and indirect composite was statistically significant (p<0.5. No correlation was found between surface roughness and bacterial adhesion. Keywords: Bacterial adhesions; Streptococcus mutans; Dental caries

  10. BFS Method for Alloys Optimized and Verified for the Study of Ordered Intermetallic Material

    Science.gov (United States)

    1997-01-01

    The aerospace industry has a need for new metallic alloys that are lightweight and have high strength at elevated temperatures. The BFS (Bozzolo, Ferrante, and Smith) method is a new, computationally efficient and physically sound quantum semi-perturbative approach for describing metals and their defects. Based on a simple interpretation of the alloy formation process that identifies strain and chemical contributions to the energy of the alloy, the method provides an atom-by-atom description of an alloy. Its implementation requires little more than algebra and the solution of transcendental equations. At the NASA Lewis Research Center, we have demonstrated that BFS can investigate the properties of a large number of alloys with a minimum computational effort on low-level computers. This screening allows the selection of the best alloy candidates for a particular application and, therefore, promises large cost savings over current approaches.

  11. Materials corrosion of high temperature alloys immersed in 600C binary nitrate salt.

    Energy Technology Data Exchange (ETDEWEB)

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-03-01

    Thirteen high temperature alloys were immersion tested in a 60/40 binary nitrate salt. Samples were interval tested up to 3000 hours at 600%C2%B0C with air as the ullage gas. Chemical analysis of the molten salt indicated lower nitrite concentrations present in the salt, as predicted by the equilibrium equation. Corrosion rates were generally low for all alloys. Corrosion products were identified using x-ray diffraction and electron microprobe analysis. Fe-Cr based alloys tended to form mixtures of sodium and iron oxides, while Fe-Ni/Cr alloys had similar corrosion products plus oxides of nickel and chromium. Nickel based alloys primarily formed NiO, with chromium oxides near the oxide/base alloy interface. In625 exhibited similar corrosion performance in relation to previous tests, lending confidence in comparisons between past and present experiments. HA230 exhibited internal oxidation that consisted of a nickel/chromium oxide. Alloys with significant aluminum alloying tended to exhibit superior performance, due formation of a thin alumina layer. Soluble corrosion products of chromium, molybdenum, and tungsten were also formed and are thought to be a significant factor in alloy performance.

  12. On the effects of geometry, defects, and material asymmetry on the mechanical response of shape memory alloy cellular lattice structures

    Science.gov (United States)

    Karamooz Ravari, M. R.; Nasr Esfahani, S.; Taheri Andani, M.; Kadkhodaei, M.; Ghaei, A.; Karaca, H.; Elahinia, M.

    2016-02-01

    Shape memory alloy (such as NiTi) cellular lattice structures are a new class of advanced materials with many potential applications. The cost of fabrication of these structures however is high. It is therefore necessary to develop modeling methods to predict the functional behavior of these alloys before fabrication. The main aim of the present study is to assess the effects of geometry, microstructural imperfections and material asymmetric response of dense shape memory alloys on the mechanical response of cellular structures. To this end, several cellular and dense NiTi samples are fabricated using a selective laser melting process. Both cellular and dense specimens were tested in compression in order to obtain their stress-strain response. For modeling purposes, a three -dimensional (3D) constitutive model based on microplane theory which is able to describe the material asymmetry was employed. Five finite element models based on unit cell and multi-cell methods were generated to predict the mechanical response of cellular lattices. The results show the considerable effects of the microstructural imperfections on the mechanical response of the cellular lattice structures. The asymmetric material response of the bulk material also affects the mechanical response of the corresponding cellular structure.

  13. Modernizing computerized nuclear material accounting systems

    International Nuclear Information System (INIS)

    DOE Orders and draft orders for nuclear material control and accountability address a complete material control and accountability (MC and A) program for all DOE contractors processing, using, or storing nuclear materials. A critical element of an MC and A program is the accounting system used to track and record all inventories of nuclear material and movements of materials in those inventories. Most DOE facilities use computerized accounting systems to facilitate the task of accounting for all their inventory of nuclear materials. Many facilities still use a mixture of a manual paper system with a computerized system. Also, facilities may use multiple systems to support information needed for MC and A. For real-time accounting it is desirable to implement a single integrated data base management system for a variety of users. In addition to accountability needs, waste management, material management, and production operations must be supported. Information in these systems can also support criticality safety and other safety issues. Modern networked microcomputers provide extensive processing and reporting capabilities that single mainframe computer systems struggle with. This paper describes an approach being developed at Los Alamos to address these problems

  14. Study on electrodeposition of La-Mg alloys in chloride system with molten salt electrolysis process

    International Nuclear Information System (INIS)

    This work presents the study on electrochemical codeposition of La-Mg alloys on molybdenum electrode in LaCl3-MgCl2-LiCl-KCl melt. The feasibility of alloy deposition was studied extensively by implementing electro analytical techniques like cyclic voltametry, square wave voltametry and chronopotentiometry in a temperature range of 923 to 1023K. The mechanism of codeposition was also studied implementing the above mentioned transient electrochemical techniques. The components of the alloy element can be controlled by fixing the concentration of feeding salt in the electrolyte. Based on this basic investigation, deposition of La-Mg alloys were attempted on molybdenum electrode at higher operating temperature above 1073K to obtain the product in liquid state to have better purity. The material has been prepared in 200-300g scale to support practical application. Different phases of La-Mg alloys could be prepared by galvanostatic electrolysis by varying the concentration of LaCl3 and MgCl2 in the feed material. X-ray diffraction (XRD) and Scanning electron microscopy with energy dispersive spectroscopy (SEM-EDS) techniques were implemented to characterize the phase and microstructure of the alloys respectively. Inductively couple plasma-atomic emission spectroscopy (ICP-AES) analyses of the obtained products by electrolysis showed that chemical compositions of La-Mg alloys were consistent with XRD results. The effects of various process parameters such as concentration of magnesium chloride in bath, temperature of electrolysis and cathode current density on current efficiency have been investigated. These parameters were standardized to get highest current efficiency and yield in preparing La-Mg alloys in 200-300 g scale in our lab set-up. (author)

  15. Analysis of causes inappropriate registrations in the computer system control high-grade alloys casting

    Directory of Open Access Journals (Sweden)

    B. Pisarek

    2010-10-01

    Full Text Available In the aim of improvement of the process of the registration of characteristics TDA (thermal and derivative analysis in the industry as and the Process Failure Mode and Effects Analysis was carry out on investigative stands using the Computer System of Quality Control Alloys (CSQCA. The necessity of the operators of the system, the workers of section QC and the managers of production in the aim of realiza-tion of and emphasising the meaning of the warning of the methodic of measurements using TDA periodical training results from intro-duced analyses. The mechanization and automation (in well-founded cases e.g.: in the process of pressure die casting the station of cast the probe, the repeatability of conditions can guarantee cast the probe ATD (i.e. the speeds cast the probe, proper heating of pouring cup dosing metal, the quantities of the metal poured to probe. Proper designing the Station of Cast TDA Probe isolates the tripod and probe itself from man-made interference generated by the closest surroundings and the more frequent measurements of the temperature of the liquid metal in landle, they make possible avoidance of the basic causes of incorrect the TDA registrations. Work this makes up training materials for the operators of the system and the managers is responsible for the control of the quality of alloys the TDA method in the foundry. The introduced list of the most frequent irregularities, during the registration the TDA, it will make possible the quick identification of their causes and undertaking of suitable preventive workings to the operators of the system.

  16. Magnetic properties of X-Pt (X=Fe,Co,Ni) alloy systems

    OpenAIRE

    Paudyal, Durga; Saha-Dasgupta, Tanusri; Mookerjee, Abhijit

    2003-01-01

    We have studied the electronic and magnetic properties of Fe-Pt, Co-Pt and Ni-Pt alloy systems in ordered and disordered phases. The influence of various exchange-correlation functionals on values of equilibrium lattice parameters and magnetic moments in ordered Fe-Pt, Co-Pt and Ni-Pt alloys have been studied using linearized muffin-tin orbital method. The electronic structure calculations for the disordered alloys have been carried out using augmented space recursion technique in the framewo...

  17. Intermetallic eutectic alloys in the Ni-Al-Zr system with attractive high temperature properties

    Directory of Open Access Journals (Sweden)

    Tiwary Chandrasekhar

    2014-01-01

    Full Text Available We describe a group of alloys with ultrahigh strength of about 2 GPa at 700°C and exceptional oxidation resistance to 1100°C. These alloys exploit intermetallic phases with stable oxide forming elements that combine to form fine nanometric scale structures through eutectic transformations in ternary systems. The alloys offer engineering tensile plasticity of about 4% at room temperature though both conventional dislocation mechanisms and twinning in the more complex intermetallic constituent, along with slip lengths that are restricted by the interphase boundaries in the eutectics.

  18. Systems and Methods for the Electrodeposition of a Nickel-cobalt Alloy

    Science.gov (United States)

    Ogozalek, Nance Jo (Inventor); Wistrand, Richard E. (Inventor)

    2013-01-01

    Systems and methods for electrodepositing a nickel-cobalt alloy using a rotating cylinder electrode assembly with a plating surface and an electrical contact. The assembly is placed within a plating bath and rotated while running a plating cycle. Nickel-cobalt alloy deposition is selectively controlled by controlling current density distribution and/or cobalt content in the plating bath while running the plating cycle to deposit an alloy of a desired yield strength onto the plating surface in a single plating cycle. In various embodiments, the rotating cylinder may be used as an insitu monitoring method to assist in obtaining the properties desired.

  19. The use of Spark Plasma Sintering to fabricate a two-phase material from blended aluminium alloy scrap and gas atomized powder

    OpenAIRE

    Paraskevas, Dimos; Vanmeensel, Kim; Vleugels, Jef; Dewulf, Wim; Duflou, Joost

    2015-01-01

    Recently innovative solid state / 'meltless' recycling techniques have been developed and proposed for the consolidation of aluminium alloy scrap, aiming both at energy and material savings by eliminating the melting step. In this context, a powder metallurgy route is examined as a solid state recycling technique for the fabrication of a two-phase material via Spark Plasma Sintering. By mixing aluminium atomized powder and machining chips of the same alloy, a two-phase material was produced, ...

  20. Corrosion Behavior and Strength of Dissimilar Bonding Material between Ti and Mg Alloys Fabricated by Spark Plasma Sintering

    Directory of Open Access Journals (Sweden)

    Patchara Pripanapong

    2016-08-01

    Full Text Available Ti and solution treated Mg alloys such as AZ31B (ST, AZ61 (ST, AZ80 (ST and AZ91 (ST were successfully bonded at 475 °C by spark plasma sintering, which is a promising new method in welding field. The formation of Ti3Al intermetallic compound was found to be an important factor in controlling the bonding strength and galvanic corrosion resistance of dissimilar materials. The maximum bonding strength and bonding efficiency at 193 MPa and 96% were obtained from Ti/AZ91 (ST, in which a thick and uniform nano-level Ti3Al layer was observed. This sample also shows the highest galvanic corrosion resistance with a measured galvanic width and depth of 281 and 19 µm, respectively. The corrosion resistance of the matrix on Mg alloy side was controlled by its Al content. AZ91 (ST exhibited the highest corrosion resistance considered from its corrode surface after corrosion test in Kroll’s etchant. The effect of Al content in Mg alloy on bonding strength and corrosion behavior of Ti/Mg alloy (ST dissimilar materials is discussed in this work.

  1. Design study of fuel circulating system using Pd-alloy membrane isotope separation method

    International Nuclear Information System (INIS)

    Design study on the fuel circulating system (FCS) for a tokamak experimental fusion reactor (JXFR) has been carried out to establish the system concept, to plan the development program, and to evaluate the feasibility of diffusion system. The FCS consists of main vacuum system, fuel gas refiners, isotope separators, fuel feeders, and auxiliary systems. In the system design, Pd-alloy membrane permeation method is adopted for fuel refining and isotope separating. All impurities are effectively removed and hydrogen isotopes are sufficiently separated by Pd-alloy membrane. The isotope separation system consists of 1st (47 separators) and 2nd (46 separators) cascades for removing protium and separating deuterium, respectively. In the FCS, while cryogenic distillation method appears to be practicable, Pd-alloy membrane diffusion method is attractive for isotope separation and refining of fuel gas. The choice will have to be based on reliability, economic, and safety analyses

  2. New bulk glassy alloys in Cu-Zr-Ag ternary system prepared by casting and milling

    International Nuclear Information System (INIS)

    The thermal stability, crystallization behaviour and glass forming ability of Cu-Zr-Ag system have been investigated on the basis of a ternary phase diagram. We altered the concentration of the alloys from the Cu58Zr42 to the concentration of the deep eutectic point of the Cu-Zr-Ag ternary system and we calculated the glass forming ability parameters. This paper summarises the results of the procedure during which Cu-Zr-Ag amorphous alloys with different Ag content (0-25%) were prepared by casting and ball-milling. Wedge-shaped samples were prepared from the ingots by centrifugal casting into copper mold. The supercooled liquid region (ΔTx) exceeded 75K. Following the characterization of the cast alloys, master alloys of identical composition were milled in a Fritsch Pulverisette 2 ball-mill. The powders, milled for various periods of time were analysed by XRD in order to define the amorphous fraction.

  3. Estimating the Eutectic Composition of Simple Binary Alloy System Using Linear Geometry

    Directory of Open Access Journals (Sweden)

    Muhammed Olawale Hakeem AMUDA

    2008-06-01

    Full Text Available A simple linear equation was developed and applied to a hypothetical binary equilibrium diagram to evaluate the eutectic composition of the binary alloy system. Solution of the equations revealed that the eutectic composition of the case study Pb – Sn, Bi – Cd and Al – Si alloys are 39.89% Pb, 60.11% Sn, 58.01% Bi, 41.99% Cd and 90.94% Al, 9.06% Si respectively. These values are very close to experimental values. The percent deviation of analytical values from experimental values ranged between 2.87 and 5% for the three binary systems considered, except for Si – Al alloy in which the percent deviation for the silicon element was 22%.It is concluded that equation of straight line could be used to predict the eutectic composition of simple binary alloys within tolerable experimental deviation range of 2.5%.

  4. Y-12 Integrated Materials Management System

    International Nuclear Information System (INIS)

    The Integrated Materials Management System, when fully implemented, will provide the Y-12 National Security Complex with advanced inventory information and analysis capabilities and enable effective assessment, forecasting and management of nuclear materials, critical non-nuclear materials, and certified supplies. These capabilities will facilitate future Y-12 stockpile management work, enhance interfaces to existing National Nuclear Security Administration (NNSA) corporate-level information systems, and enable interfaces to planned NNSA systems. In the current national nuclear defense environment where, for example, weapons testing is not permitted, material managers need better, faster, more complete information about material properties and characteristics. They now must manage non-special nuclear material at the same high-level they have managed SNM, and information capabilities about both must be improved. The full automation and integration of business activities related to nuclear and non-nuclear materials that will be put into effect by the Integrated Materials Management System (IMMS) will significantly improve and streamline the process of providing vital information to Y-12 and NNSA managers. This overview looks at the kinds of information improvements targeted by the IMMS project, related issues, the proposed information architecture, and the progress to date in implementing the system

  5. Possibility to use high-chromium nickel base alloys in accordance with criteria of operational capability of materials for ITEP first wall

    International Nuclear Information System (INIS)

    Experimental data on corrosion resistance, strength and plastic properties are presented for alloy KhNM-1 and steel 00Kh16N15M3B. It is shown that alloy KhNM substantially surpasses austenitic stainless steel in processing (weldability) and operational (tendency to corrosion cracking) properties as a candidate material for ITER first wall and blanket

  6. Nanotube formation and morphology change of Ti alloys containing Hf for dental materials use

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Yong-Hoon; Lee, Kang [Department of Dental Materials and Research Center of Nano-Interface Activation for Biomaterials, College of Dentistry, 2nd Stage of Brain Korea 21 for College of Dentistry, Chosun University, Gwangju (Korea, Republic of); Choe, Han-Cheol, E-mail: hcchoe@chosun.ac.k [Department of Dental Materials and Research Center of Nano-Interface Activation for Biomaterials, College of Dentistry, 2nd Stage of Brain Korea 21 for College of Dentistry, Chosun University, Gwangju (Korea, Republic of); Ko, Yeong-Mu [Department of Dental Materials and Research Center of Nano-Interface Activation for Biomaterials, College of Dentistry, 2nd Stage of Brain Korea 21 for College of Dentistry, Chosun University, Gwangju (Korea, Republic of); Research Center for Oral Disease Regulation of the Aged, College of Dentistry, Chosun University, Gwangju (Korea, Republic of); Brantley, William A. [College of Dentistry, Ohio State University, Columbus, OH (United States)

    2009-07-01

    In this paper, Ti-Hf (10, 20, 30 and 40 wt.%) alloys were prepared by arc melting, and subjected to heat treatment for 24 h at 1000 {sup o}C in an argon atmosphere. Formation of surface nanotubes was achieved by anodizing a Ti-Hf alloy in 1.0 M H{sub 3}PO{sub 4} electrolytes with small amounts of NaF at room temperature. Microstructures of the alloys and nanotube morphology were examined by field-emission scanning electron microscopy (FE-SEM) and X-ray diffraction (XRD). The homogenized Ti-Hf alloys had a needle-like microstructure of {alpha} phase, and nanotubes formed on Ti-xHf alloys had the anatase phase after treatment that promoted crystallization. Uniform nanotubes formed for Hf contents up to 20 wt.%. Irregular nanotubes formed on the Ti-30Hf and Ti-40Hf alloys. The structure of the irregular layers on the Ti-30Hf and Ti-40Hf alloys had nanotubes of two sizes. Increasing the Hf content in Ti led to the formation of nanotubes with more narrow size. The pores in the nanotubes typically had a diameter ranging from 80-120 nm and a length of approximately 1.7 {mu}m. It is concluded that nanotube morphology on Ti-Hf alloys can controlled by varying the amount of Hf.

  7. Information systems for materials performance

    International Nuclear Information System (INIS)

    The rapid development of accessible computing power in the 1980s has led to the use of machine intelligence in every sphere of engineering. The incredible progress in computing power and availability has also created a tremendous wealth of information available at the touch of few buttons. However, such wealth can easily provoke what is commonly described as 'information overload'. The massive number of connections produced by a single search of the web, for example, can greatly overwhelm users of this new technology. The rapidity of Web searches is due to the synergy between progress made in network connectivity protocols, intelligent search strategies and supporting hardware. This paper will attempt to define the basic elements of machine intelligence in the context of corrosion engineering and examine what has been done or could be done to introduce artificial thinking into daily operations. This paper will also review some modem software systems commonly used for information processing and internet searches. (author)

  8. Dynamic material property of the sinter-forged Cu-Cr alloys with the variation of chrome content

    International Nuclear Information System (INIS)

    Vacuum interrupters are used in various switch-gear components such as circuit breakers, distribution switches, contactors. The electrodes of a vacuum interrupter are manufactured of sinter-forged Cu-Cr material for good electrical and mechanical characteristics. Since the closing velocity is 1∼2m/s and impact deformation of the electrode depends on the strain-rate at the given velocity, the dynamic material property of the sinter-forged Cu-Cr alloy is important to design the vacuum interrupter reliably and to identify the impact characteristics of a vacuum interrupter accurately. This paper is concerned with the dynamic material properties of sinter-forged Cu-Cr alloy for various strain rates. The amount of chrome is varied from 10 wt% to 30 wt% in order to investigate the influence of the chrome content on the dynamic material property. The high speed tensile test machine is utilized in order to identify the dynamic property of the Cu-Cr alloy at the intermediate strain-rate and the split Hopkinson pressure bar is used at the high strain-rate. Experimental results from both the quasi-static and the high strain-rate up to the 5000 /sec are interpolated with respect to the amount of chrome in order to construct the Johnson-Cook and the modified Johnson-Cook model as the constitutive relation that should be applied to numerical simulation of the impact behavior of electrodes

  9. Efficiency analysis system of material management

    Directory of Open Access Journals (Sweden)

    Bogusław Śliwczyński

    2012-12-01

    Full Text Available Background: Significant scope of enterprise's efficiency management is improving of material management process both the strategic and operational level. The complexity of material flow processes can lead to a threat such as distraction and disintegration of analysis focusing on many different factors influenced on effective sourcing and procurement management, transport and warehousing processes, inventory management, working capital and cash flow management. Material and methods: The presented article focuses on multidimensional and multi-criteria analysis of material management efficiency that is considered as decision support system. Authors have presented results of the research regarding ineffective material management confirm insufficient analytical supporting in various decisions of procurement operations. Results and conclusions: Based on research results authors presented in the article model of efficiency analysis system of material management.

  10. High-temperature shape memory alloys based on the RuNb system

    International Nuclear Information System (INIS)

    Many applications of shape memory alloys (SMAs) require the development of alloys with high martensitic transformation (MT) temperatures. Among the different systems for high temperature SMAs, equiatomic RuNb alloys demonstrate both shape memory effect (SME) and MT temperatures above 800 deg. C. This work investigates Ru50-xNb50+x (at.%) alloys and shows that Nb content significantly affects the MT behavior. Alloys near the equiatomic composition (x = 0, 2, 4) undergo two displacive transformations on cooling: β (B2) → β' (body centered tetragonal) → β'' (monoclinic). The Ru45Nb55 alloy exhibits a single transition from cubic to tetragonal on cooling. This MT gives rise to a highly twinned microstructure with a (0 1 1) compound-twinning mode and is considered to be responsible for the SME in both types of alloys. The reorientation of martensite variants during deformation has been confirmed through scanning electron microscopy of compression specimens. A promising shape memory behavior is obtained through three-point bend tests performed both in the β' and β'' phases

  11. Electrochemical behavior of magnesium alloys as biodegradable materials in Hank's solution

    Energy Technology Data Exchange (ETDEWEB)

    Ghoneim, A.A., E-mail: Azzaghoneim@gmail.co [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt); Fekry, A.M.; Ameer, M.A. [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt)

    2010-08-01

    The electrochemical behavior of extruded AZ31E and AZ91E alloys was investigated in Hank's solution at 37 {sup o}C. The behavior of the two alloys was studied with immersion time using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and weight loss tests. It was found that the corrosion resistance of AZ31E alloy is higher than that of AZ91E. Also, the effect of adding different concentrations of a commercial drug called glucosamine sulphate (as inhibitor) to Hank's solution was studied for AZ31E alloy. The corrosion was effectively inhibited by the addition of 0.01 mM glucosamine sulphate that reacts with AZ31E alloy and forms a protective film on its surface. The results were confirmed by surface examination via scanning electron microscope.

  12. Coating with overlay metallic-cermet alloy systems

    Science.gov (United States)

    Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

    1984-01-01

    A base layer of an oxide dispersed, metallic alloy (cermet) is arc plasma sprayed onto a substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use. A top layer of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then arc plasma sprayed onto the base layer. A heat treatment is used to improve the bonding. The base layer serves as an inhibitor to interdiffusion between the protective top layer and the substrate. Otherwise, the 10 protective top layer would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

  13. Nuclear Materials Identification System Operational Manual

    Energy Technology Data Exchange (ETDEWEB)

    Chiang, L.G.

    2001-04-10

    This report describes the operation and setup of the Nuclear Materials Identification System (NMIS) with a {sup 252}Cf neutron source at the Oak Ridge Y-12 Plant. The components of the system are described with a description of the setup of the system along with an overview of the NMIS measurements for scanning, calibration, and confirmation of inventory items.

  14. SAW surfacing of low-alloyed steel with super-ferrite additional material

    Directory of Open Access Journals (Sweden)

    A. Klimpel

    2009-10-01

    Full Text Available Purpose: of these researches was to investigate influence of heat input in SAW surfacing of low-alloyed steel with super-ferrite filler material on quality of deposits.Design/methodology/approach: the quality of single and multilayer, stringer beads was assessed by metallographic examinations, stresses measurements and hardness tests.Findings: due to the fact that it was used at automated surfacing stand, the analysis of properties of the deposits was performed for single and multilayer, stringer beads.Research limitations/implications: for complete information about tested deposits it is needed to compare deposits properties with other technologies of super-ferrite deposits surfacing.Practical implications: results of this paper is an optimal range of parameters for surfacing of single and multilayer, stringer beads of super-ferrite layers.Originality/value: the researches (macro- and micro-observations, hardness tests, stresses distribution tests were provided for surfacing of single and multilayer, stringer beads, and the results were compared. The influence of heat input on layers properties and theirs structure was defined.

  15. Modelling of material behavior in the numerical simulation of heat treatment processes of metallic alloys

    International Nuclear Information System (INIS)

    Today, the numerical simulation becomes more and more used as a help for a better optimization of heat treatment processes (quenching, surface hardening, thermochemical treatments...) as far as microstructures, residual stresses and strains are concerned. One key point of such simulations is the modelling of the material behavior: on one hand the modelling of phase transformation kinetics by taking into account the various thermal histories that can exist in massive pieces as well as the effects of the stress states and chemical composition gradients. On the other hand, the modelling of the thermomechanical behavior by taking into account the consequences of the phase transformations : variations of mechanical properties, volume changes. Moreover, strong coupling between transformation progress and stress can occur (transformation plasticity phenomenon). In this presentation, a review will be given on the present models for steels and for aluminum alloys. These models have been implemented in finite element software and the necessary experimental characterizations and validations have been performed. As an example, the results of the numerical simulation of a quenching process will be described focusing on the couplings between stress and phase transformations. Refs. 3 (author)

  16. Ultrasonic properties of low solvus high refractory (LSHR) super alloy disk material

    International Nuclear Information System (INIS)

    Measurements are made for ultrasonic linear and nonlinear properties of the powder metallurgy disk alloy LSHR material designed with a relatively low γ' precipitate solvus temperature and high refractory element content. This allows versatile heat treatment processing which results in high tensile, creep and fatigue properties depending on the grain size controlled through proper selection of solution heat treatment temperatures relative to the γ' precipitate solvus temperature. Sound velocity and attenuation for both longitudinal and shear modes at various frequencies from 5 to 20 MHz help to identify and quantify the size of transition zone nondestructively between the small grain (∼10 μm) and the large grain (∼100 μm) zones. The shear wave velocity measurements taken by aligning the transducer polarization direction parallel and perpendicular to the grain transition direction reveal some results that we do not fully understand at this time and will be the basis of future research. Similarly, measurements of the acoustic nonlinearity parameter show some variations that may originate from uncertain sources.

  17. Influence of Temperature on the Strain Controlled Fatigue Behaviour of Alloy 690 Tube Material

    International Nuclear Information System (INIS)

    Strain controlled fatigue tests for hot-extruded tube material of Alloy 690 (Sandvik Sanicro 69) have been performed at room temperature (RT) and at elevated temperature (204 deg. C). The influences of temperature on the cyclic deformation behaviour and the fatigue life have been investigated. The influence of temperature on the fatigue life is relatively small in the temperature range investigated. However, the fatigue behaviour at elevated temperature is quite different from that at RT. A second cyclic strain hardening was observed at 204 deg. C. The possible mechanisms have been investigated using transmission electron microscopy. Besides dislocation mechanism, the interactions between moving dislocations and stacking faults and between interstitial atoms and moving dislocations could also contribute to this secondary cyclic strain hardening. The formation of micro-twins during cyclic loading at 204 deg. C and its influence on the cyclic stress-strain response were also discussed. Temperature affects both fatigue crack initiation and propagation behaviour. Increase in temperature promotes duplex slipping process, which causes the formation of striation. (authors)

  18. Considerations on the performance and fabrication of candidate materials for the Yucca Mountain repository waste packages highly corrosion resistant nickel-base and titanium-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dalder, E; Goldberg, A

    1995-11-30

    Among the metallurgical factors that affect the performance of a material in a given environment are alloy composition, alloy segregation, depletion of alloying elements, non-uniform microstructures, precipitation leading to an increase in susceptibility to corrosion as well as decreases in ductility, residual plastic deformation, and residual stresses. Precipitation often occurs preferentially at grain boundaries, causing depletion of critical elements in regions adjacent to these boundaries. Continuous grain-boundary precipitates can lead to drops in ductility and toughness. The presence of non-metallic inclusions, if excessive and/or segregated, can also cause embrittlement. Segregation of alloying elements can result in localized galvanic action. Depletion of alloying elements as well as segregation can result in reductions in the concentrations of critical elements below those necessary to resist localized corrosion. Segregation and alloy depletion can also facilitate precipitation that could lead to embrittlement.

  19. Effect of Cr, Ni and Mo on corrosion resistance of highly alloyed materials in sour well environments

    International Nuclear Information System (INIS)

    The effect of Cr, Ni and Mo on the corrosion behaviours of highly alloyed materials was investigated in simulated sour well environments. The increases of all of Cr, Ni and Mo contents increase the resistance to general and pitting corrosion. Increasing Ni content also improves the resistance to stress corrosion cracking (SCC). From the standpoint of those resistances, high Ni content as well as high Cr and Mo contents is essential to maintain the corrosion resistance in sour well environments. Surface film analysis shows there are two types of film structure, that is: Cr oxide single layer, and double layer with outer Ni sulfide and inner Cr oxide. Corrosion resistance is basically determined by the presence of surface Cr oxide film. Increasing Ni and Mo contents is considered to increase the stability of the surface film. In addition, electrochemical measurements were carried out with high alloy materials and pure metals to clarify the behaviours of Cr, Ni and Mo

  20. Development of basket for transport/storage cask using square tube made of aluminium alloy containing neutron absorbing materials

    International Nuclear Information System (INIS)

    The basket of transport/storage cask must have a structural strength at any temperature expected during storage and transport condition, and must satisfy each function of sub-criticality and heat removal. It is also preferable to increase the number of fuel assemblies in the cask and to reduce the manufacturing cost. The use of aluminium alloy for the basket is preferable because of its high thermal conductivity in order to improve heat removal. Aluminium alloy is lightweight and it is more effective to improve the capacity. The conventional design of aluminium basket had a combination of square tubes, which have structural strength and heat removal function, and the neutron absorption material with high concentration of boron. The developed basket has square tube shape containing neutron absorption materials that has both functions of heat removal and sub-criticality. It is an effective way to improve the storage capacity of fuel assemblies and it is also easy to be assembled

  1. A binary Al/Li alloy as a new material for the realization of high-intensity pulsed photocathodes

    Science.gov (United States)

    Septier, A.; Sabary, F.; Dudek, J. C.; Bergeret, H.; Leblond, B.

    1991-07-01

    We propose a new material for the fabrication of high-current photocathodes: a binary Al/Li alloy acting as a lithium dispenser cathode. This material would have the great advantage to allow regeneration of the Li layer after poisoning or air exposure, by a simple heating process. In a first experiment, we have measured the photoemission energy threshold, WΦ, of a piece of Al/Li alloy and the quantum yield, Y, as a function of the photon energy. After a heating process (340°C for 12 h) we obtained WΦ = 2 eV and Y = 6 × 10 -4 for 4.6 eV photon energy. In a second experiment another sample was illuminated with a 40 ps frequency-tripled YAG laser. After two heating processes, we obtained electron bunches containing 1 nC with an incident laser energy of 100 μJ per pulse.

  2. Kinetic study of hydrogen-material interactions in nickel base alloy 600 and stainless steel 316L through coupled experimental and numerical analysis

    International Nuclear Information System (INIS)

    defects. Concerning these H-trap site interactions, literature presents very few complete sets of kinetic data; it is therefore necessary to study and characterize these interactions in-depth. This work is composed of two interdependent parts: (i) the development of a calculation code capable to manage these H-material interactions and (ii) to extract the kinetic constants for trapping and detrapping from experimental results in order to fuel the simulation code and create a solid database. Due to the complexity of industrial materials (A600 and SS316L), 'model materials' were elaborated using a series of thermomechanical treatments allowing for the study of simplified systems and the deconvolution of the different possible trapped and interstitial hydrogen contributions. These 'model' specimens were charged with deuterium (an isotopic hydrogen tracer) by cathodic polarization. After charging, specimens were subjected to thermal desorption mass spectroscopy (TDS) analysis where the deuterium desorption flux is monitored during a temperature ramp or at an isotherm. Interstitial diffusion and kinetic trapping and detrapping constants were extracted from experimental TDS spectra using a numerical fitting routine based upon the numerical resolution of the McNabb and Foster equations. This study allowed for the determination of the hydrogen diffusion coefficient in two alloys, Ni base alloy 600 and stainless steel 316L, and the kinetic trapping and detrapping constants at two trap site types, chromium carbides and dislocations. These constants will be used to construct a kinetic database which will serve as input parameters for a numerical model for the prediction and simulation of SCC in PWRs. (author)

  3. The dissolution and formation enthalpy of alloys and intermetallics of aluminium-lanthanum and aluminium-cerium systems

    International Nuclear Information System (INIS)

    Present article is devoted to dissolution and formation enthalpy of alloys and intermetallics of aluminium-lanthanum and aluminium-cerium systems. Therefore the dissolution temperatures of alloys and intermetallics of aluminium-lanthanum and aluminium-cerium systems were defined by means of calorimetry method. The enthalpy of formation of intermetallics of Al-Ce system was defined as well. The regularities in changes of dissolution and formation enthalpy of alloys and intermetallics depending on composition were studied.

  4. Synthesis of Ge1-xSnx alloys by ion implantation and pulsed laser melting: Towards a group IV direct bandgap material

    Science.gov (United States)

    Tran, Tuan T.; Pastor, David; Gandhi, Hemi H.; Smillie, Lachlan A.; Akey, Austin J.; Aziz, Michael J.; Williams, J. S.

    2016-05-01

    The germanium-tin (Ge1-xSnx) material system is expected to be a direct bandgap group IV semiconductor at a Sn content of 6.5 - 11 at . % . Such Sn concentrations can be realized by non-equilibrium deposition techniques such as molecular beam epitaxy or chemical vapour deposition. In this report, the combination of ion implantation and pulsed laser melting is demonstrated to be an alternative promising method to produce a highly Sn concentrated alloy with a good crystal quality. The structural properties of the alloys such as soluble Sn concentration, strain distribution, and crystal quality have been characterized by Rutherford backscattering spectrometry, Raman spectroscopy, x ray diffraction, and transmission electron microscopy. It is shown that it is possible to produce a high quality alloy with up to 6.2 at . % Sn . The optical properties and electronic band structure have been studied by spectroscopic ellipsometry. The introduction of substitutional Sn into Ge is shown to either induce a splitting between light and heavy hole subbands or lower the conduction band at the Γ valley. Limitations and possible solutions to introducing higher Sn content into Ge that is sufficient for a direct bandgap transition are also discussed.

  5. Optimizing Material Removal Rate (MRR) in WEDMing Titanium Alloy (Ti6Al4V) Using the Taguchi Method

    OpenAIRE

    Danial Ghodsiyeh; Mohammadreza Askaripour Lahiji; Mahdi Ghanbari; Mostafa Rezazadeh Shirdar; Abolfazl Golshan

    2012-01-01

    Selection of optimal cutting parameters has always been a critical issue to achieve high-quality in the machining process. In this study Design of Experiment (DOE) method for selection of optimal cutting parameters during WEDM of titanium alloy (Ti6Al4V) is experimentally studied. Moreover, the behaviour of three control parameters such as Pulse ON Time (A), Pulse OFF Time (B) and Peak Current (C) on machining performance, including Material Removal Rate (MRR) and Surface Roughness (SR) is st...

  6. Microstructural characterisation of Ti-Nb-(Fe-Cr) alloys obtained by powder metallurgy

    OpenAIRE

    Amigó Mata, Angèlica; Zambrano, Jenny Cecilia; Martínez, S; Amigó Borrás, Vicente

    2014-01-01

    beta alloys based on the Ti Nb alloy system are of growing interest to the biomaterial community. The addition of small amounts of Fe and Cr further increases beta-phase stability, improving the properties of Ti Nb alloy. However, PM materials sintered from elemental powders are inhomogeneous due to restricted solid state diffusion and mechanical alloying provides a route to enhance mixing and lemental diffusion. The microstructural characteristics and bend strength of Ti Nb (Fe Cr) alloys ...

  7. Modular titanium alloy neck adapter failures in hip replacement - failure mode analysis and influence of implant material

    Directory of Open Access Journals (Sweden)

    Bloemer Wilhelm

    2010-01-01

    Full Text Available Abstract Background Modular neck adapters for hip arthroplasty stems allow the surgeon to modify CCD angle, offset and femoral anteversion intraoperatively. Fretting or crevice corrosion may lead to failure of such a modular device due to high loads or surface contamination inside the modular coupling. Unfortunately we have experienced such a failure of implants and now report our clinical experience with the failures in order to advance orthopaedic material research and joint replacement surgery. The failed neck adapters were implanted between August 2004 and November 2006 a total of about 5000 devices. After this period, the titanium neck adapters were replaced by adapters out of cobalt-chromium. Until the end of 2008 in total 1.4% (n = 68 of the implanted titanium alloy neck adapters failed with an average time of 2.0 years (0.7 to 4.0 years postoperatively. All, but one, patients were male, their average age being 57.4 years (36 to 75 years and the average weight 102.3 kg (75 to 130 kg. The failures of neck adapters were divided into 66% with small CCD of 130° and 60% with head lengths of L or larger. Assuming an average time to failure of 2.8 years, the cumulative failure rate was calculated with 2.4%. Methods A series of adapter failures of titanium alloy modular neck adapters in combination with a titanium alloy modular short hip stem was investigated. For patients having received this particular implant combination risk factors were identified which were associated with the occurence of implant failure. A Kaplan-Meier survival-failure-analysis was conducted. The retrieved implants were analysed using microscopic and chemical methods. Modes of failure were simulated in biomechanical tests. Comparative tests included modular neck adapters made of titanium alloy and cobalt chrome alloy material. Results Retrieval examinations and biomechanical simulation revealed that primary micromotions initiated fretting within the modular tapered neck

  8. On Using Materiality in Information Systems Development

    DEFF Research Database (Denmark)

    Carugati, Andrea

    This research brief presents a discussion on the use of the concept of materiality and material knowing in information systems development (ISD). The discussion addresses some of the practical problems still plaguing ISD, augmenting existing ISD methodologies with contributions from systems theory...... and in particular the idea of inquiring systems. The discussion builds on different contemporary concepts that are rooted in the inquiring systems idea: the notion of stakeholders (designer, client, user and their interchanging roles), the notion boundary object and boundary spanners, and the notion...... of materiality as scaffold of knowledge. Through the example taken from a case study of a complex and innovative systems development we outline two design principles to be embedded in modular fashion in ISD processes: (1) whenever possible start ISD efforts by developing a graphical simulator of the...

  9. Alloy 33: A new material for the handling of HNO3/HF media in reprocessing of nuclear fuel

    International Nuclear Information System (INIS)

    Alloy 33, an austenitic 33Cr-32Fe-31Ni-1.6Mo-0.6Cu-0.4N material shows excellent resistance to corrosion when exposed to highly oxidizing media as e.g. HNO3 and HNO3/HF mixtures which are encountered in reprocessing of nuclear fuel. According to the test results available so far, resistance to corrosion in boiling azeotropic (67%) HNO3 is about 6 and 2 times superior to AISI 304 L and 310 L. In higher concentrated nitric acid it can be considered corrosion resistant up to 95% HNO3 at 25 C, up to 90% HNO3 at 50 C and up to somewhat less than 85% HNO3 at 75 C. In 20% HNO3/7% HF at 50 C its resistance to corrosion is superior to AISI 316 Ti and Alloy 28 by factors of about 200 and 2.4. Other media tested with different results include 12% HNO3 with up to 3.5% HF and 0.4% HF with 32 to 67.5% HNO3 at 90 C. Alloy 33 is easily fabricated into all product forms required for chemical plants (e.g. plate, sheet, strip, wire, tube and flanges). Components such as dished ends and tube to tube sheet weldments have been successfully fabricated facilitating the use of Alloy 33 for reprocessing of nuclear fuel

  10. Corrosion and Discharge Behaviors of Mg-Al-Zn and Mg-Al-Zn-In Alloys as Anode Materials

    Directory of Open Access Journals (Sweden)

    Jiarun Li

    2016-03-01

    Full Text Available The Mg-6%Al-3%Zn and Mg-6%Al-3%Zn-(1%, 1.5%, 2%In alloys were prepared by melting and casting. Their microstructures were investigated via metallographic and energy-dispersive X-ray spectroscopy (EDS analysis. Moreover, hydrogen evolution and electrochemical tests were carried out in 3.5 wt% NaCl solution aiming at identifying their corrosion mechanisms and discharge behaviors. The results suggested that indium exerts an improvement on both the corrosion rate and the discharge activity of Mg-Al-Zn alloy via the effects of grain refining, β-Mg17Al12 precipitation, dissolving-reprecipitation, and self-peeling. The Mg-6%Al-3%Zn-1.5%In alloy with the highest corrosion rate at free corrosion potential did not perform desirable discharge activity indicating that the barrier effect caused by the β-Mg17Al12 phase would have been enhanced under the conditions of anodic polarization. The Mg-6%Al-3%Zn-1.0%In alloy with a relative low corrosion rate and a high discharge activity is a promising anode material for both cathodic protection and chemical power source applications.

  11. Corrosion evaluation of service water system materials

    International Nuclear Information System (INIS)

    The availability and reliability of the service water system is critical for safe operation of a nuclear power plant. Degradation of the system piping and components has forced utilities to re-evaluate the corrosion behavior of current and alternative system materials, to support assessments of the remaining service life of the service water system, selection of replacement materials, implementation of corrosion protection methods and corrosion monitoring programs, and identification of maintenance and operational constraints consistent with the materials used. TU Electric and Stone and Webster developed a service water materials evaluation program for the Comanche Peak Steam Electric Station. Because of the length of exposure and the generic interest in this program by the nuclear power industry, EPRI joined TU to co-sponsor the test program. The program was designed to evaluate the corrosion behavior of current system materials and candidate replacement materials and to determine the operational and design changes which could improve the corrosion performance of the system. Although the test program was designed to be representative of service water system materials and environments targeted to conditions at Comanche Peak, these conditions are typical of and relevant to other fresh water cooled nuclear service water systems. Testing was performed in raw water and water treated with biocide under typical service water operating conditions including continuous flow, intermittent flow, and stagnant conditions. The test program evaluated the 300 Series and 6% molybdenum stainless steels, copper-nickel, titanium, carbon steel, and a formed-in-place nonmetallic pipe lining to determine susceptibility to general, crevice, and microbiologically influenced corrosion and pitting attack. This report presents the results of the test program after 4 years of exposure

  12. Comparison of fracture properties in SA508 Gr.3 and Gr.4N high strength low alloy steels for advanced pressure vessel materials

    International Nuclear Information System (INIS)

    Nuclear power systems are moving to a larger capacity or smaller modular type. In any either case, advanced pressure vessel materials with high strength and toughness are definitely needed for an optimization of the design and construction, as well as the long-term operation. In this paper, two candidate materials, both of which are within the current ASME specifications of SA508 steel forging, are compared from the view point of fracture resistance properties for a nuclear pressure vessel steel. The microstructure and mechanical properties of SA508 Gr.3 Cl.1, Cl.2, and Gr.4N steels were also characterized. The predominant microstructure of SA508 Gr.4N model alloy is tempered martensite, while SA508 Gr.3 Cl.1 and Cl.2 steels show a tempered upper bainitic structure. SA508 Gr. 4N model alloy showed the best strength and transition behavior among the three types of SA508 steel. SA508 Gr.3 Cl.2 steel has good strength and fracture toughness, but there is a decrease in the upper-self energy. The fracture resistance and fatigue crack growth rate of SA508 Gr.3 Cl.2 and Gr.4N steels were comparable to those of SA508 Gr.3 Cl.1 steel. In terms of mechanical properties, SA508 Gr.4N steel is a fascinating material for the pressure vessel application although it still needs verification on the aging behavior such as the irradiation embrittlement resistance

  13. Benchmarking of thermalhydraulic loop models for lead-alloy-cooled advanced nuclear energy systems. Phase I: Isothermal forced convection case

    International Nuclear Information System (INIS)

    Under the auspices of the NEA Nuclear Science Committee (NSC), the Working Party on Scientific Issues of the Fuel Cycle (WPFC) has been established to co-ordinate scientific activities regarding various existing and advanced nuclear fuel cycles, including advanced reactor systems, associated chemistry and flowsheets, development and performance of fuel and materials and accelerators and spallation targets. The WPFC has different expert groups to cover a wide range of scientific issues in the field of nuclear fuel cycle. The Task Force on Lead-Alloy-Cooled Advanced Nuclear Energy Systems (LACANES) was created in 2006 to study thermal-hydraulic characteristics of heavy liquid metal coolant loop. The objectives of the task force are to (1) validate thermal-hydraulic loop models for application to LACANES design analysis in participating organisations, by benchmarking with a set of well-characterised lead-alloy coolant loop test data, (2) establish guidelines for quantifying thermal-hydraulic modelling parameters related to friction and heat transfer by lead-alloy coolant and (3) identify specific issues, either in modelling and/or in loop testing, which need to be addressed via possible future work. Nine participants from seven different institutes participated in the first phase of the benchmark. This report provides details of the benchmark specifications, method and code characteristics and results of the preliminary study: pressure loss coefficient and Phase-I. A comparison and analysis of the results will be performed together with Phase-II

  14. High-temperature alloys and thermal spray coatings for energy conversion systems

    International Nuclear Information System (INIS)

    Materials continue to be of primary concern as the potential limiting factor for the implementation of coal gasification technology in Canada. Superalloys and thermal spray coatings for syngas coolers represent one class of materials where a knowledge of general trends in oxidation/sulphidation and erosion resistance for a range of chemical compositions is thought to be essential for reliable operation of such technology. Alloy 800H, 304, 310, T91, Monit and Sanicro 28 along with four types of coatings (Al2O3, Cr2O3, Al2O3/Ni3Al and CoCrAlYNi) applied on each one of the above alloys have been subjected to a series of exposures (6 x 250h cycles) in two different gas mixtures containing CO, H2, H2S, H2O at 600 C. The kinetics and mechanisms of corrosion and erosion of these alloys have been investigated using Scanning Electron Microscopy and surface analytical techniques. Thermal spray coatings of ceramic and composite materials were found to be problematic on austenitic alloys because of spallation. Ceramic, composite and metallic coatings adhered well to the ferritic alloy. Nickel aluminide in combination with aluminum oxide as a composite did not display the expected high degree of corrosion resistance. High temperature erosion rates were found to be low on the bare superalloys and to be decreased by highly alloyed metallic coatings such as CoCrAlYNi, FeCrAlYMo and NiCrAlYCo. Ceramic and composite coatings were ineffective in reducing erosion rates because of spallation and reactivity in the simulated gasification environment

  15. Generic control of material handling systems

    NARCIS (Netherlands)

    Haneyah, S.W.A.

    2013-01-01

    Material handling systems (MHSs) are in general complex installations that raise challenging design and control problems. In the literature, design and control problems have received a lot of attention within distinct business sectors or systems, but primarily from a system’s user perspective. Much

  16. The intrinsic disorder related alloy scattering in ZrNiSn half-Heusler thermoelectric materials

    OpenAIRE

    Hanhui Xie; Heng Wang; Chenguang Fu; Yintu Liu; G. Jeffrey Snyder; Xinbing Zhao; Tiejun Zhu

    2014-01-01

    The intrinsic structural disorder dramatically affects the thermal and electronic transport in semiconductors. Although normally considered an ordered compound, the half-Heusler ZrNiSn displays many transport characteristics of a disordered alloy. Similar to the (Zr,Hf)NiSn based solid solutions, the unsubstituted ZrNiSn compound also exhibits charge transport dominated by alloy scattering, as demonstrated in this work. The unexpected charge transport, even in ZrNiSn which is normally conside...

  17. Mapping Chemical Selection Pathways for Designing Multicomponent Alloys: an informatics framework for materials design

    OpenAIRE

    Srikant Srinivasan; Broderick, Scott R.; Ruifeng Zhang; Amrita Mishra; Sinnott, Susan B.; Surendra K. Saxena; LeBeau, James M.; Krishna Rajan

    2015-01-01

    A data driven methodology is developed for tracking the collective influence of the multiple attributes of alloying elements on both thermodynamic and mechanical properties of metal alloys. Cobalt-based superalloys are used as a template to demonstrate the approach. By mapping the high dimensional nature of the systematics of elemental data embedded in the periodic table into the form of a network graph, one can guide targeted first principles calculations that identify the influence of speci...

  18. Neutron irradiation test of copper alloy/stainless steel joint materials

    OpenAIRE

    山田 弘一; 河村 弘

    2006-01-01

    As a study about the joint technology of copper alloy and stainless steel for utilization as cooling piping in International Thermonuclear Experimental Reactor (ITER), Al2O3-dispersed strengthened copper or CuCrZr was joined to stainless steel by three kinds of joint methods (casting joint, brazing joint and friction welding method) for the evaluation of the neutron irradiation effect on joints. A neutron irradiation test was performed to three types of joints and each copper alloy. The avera...

  19. Water-soluble metal working fluids additives derived from the esters of acid anhydrides with higher alcohols for aluminum alloy materials.

    Science.gov (United States)

    Yamamoto, Syutaro; Tomoda, Hideyuki; Watanabe, Shoji

    2007-01-01

    Water-soluble metal working fluids are used for processing of aluminum alloy materials. This short article describes properties of new additives in water-soluble metal working fluids for aluminum alloy materials. Many half esters or diesters were prepared from the reactions of higher alcohols with acid anhydrides. Interestingly, diesters of PTMG (tetrahydrofuran oligomer, MW = 650 and 1000) and polybutylene oxide (MW = 650) with maleic anhydride and succinic anhydride showed both of an excellent anti-corrosion property for aluminum alloy and a good hard water tolerance. The industrial soluble type processing oils including these additives also showed anti-corrosion property and hard water tolerance. PMID:17898514

  20. Climate control systems using pozzolan materials

    KAUST Repository

    Almadhoun, Mahmoud Nassar Mahmoud

    2016-02-18

    A system and method for conditioning air is provided that optimizes the use of sustainable and locally sourced materials with agrarian, residential, and industrial applications. The system can be formed with a porous siliceous, or siliceous and aluminous material that is sufficiently porous, to allow conditioning fluid to flow there through. The material can also be formed into a structure that includes one or more passageways configured to allow air to be conditioned to also pass there through. The structure can be configured to cause the conditioning fluid passing through the porous portions of the structure to intersect and mix with air passing there through. The structure may include a plurality of passageways and intersections and may include a plurality of air inlets and outlets for air passage. The system may additionally include a means for storing, collecting, and driving conditioning fluid through the system and a means for collecting solar radiation to drive airflow and regenerate conditioning fluid.

  1. Improvement of Zr-base alloy for nuclear reactor core materials application by Mo addition

    International Nuclear Information System (INIS)

    The role of Mo in Zr-based alloys was studied in terms of the microstructure, texture and corrosion resistance. The base compositions of the experimental alloys were Zr-1Nb and Zr-1Nb-1Sn-0.1Fe to which Mo was added in varying amount up to 0.5%. Buttons of 300 g in weight have been produced by plasma arc remelting (PAR) and processed in sequence by hot forging, hot rolling, beta annealing, cold rolling and recrystallization annealing. It was confirmed that Mo addition resulted in grain refinement: beta grains as well as recrystallized alpha grains. This, in turn reduced the formation frequency and the size of twins and relaxed of the surface normal preferred orientation, fn. In the corrosion test in water containing 220 ppm LiOH (360 deg C, 17.9 MPa), the alloys with up to 0.2% Mo showed a good corrosion resistance whereas that with 0.5% Mo showed a degraded resistance. Apparently, the corrosion resistance was related to the density and morphology of the second phase particles. Alloys containing fine and uniformly distributed β-Nb particles showed good corrosion resistance whereas those containing excessive number or undesirable distribution of particles particularly in uncrystallized region showed degraded corrosion resistance. Overall, the present study suggests that alloying of up to 0.2% Mo should be favorably considered for improving the mechanical properties without impairing the corrosion resistance of Zr-based alloys for nuclear core applications. (author)

  2. The influence of material of mould and modification on the structure of AlSi11 alloy

    OpenAIRE

    M. Łągiewka; Z. Konopka

    2012-01-01

    The presented work discusses the influence of material of foundry mould on the effect of modification of AlSi11 alloy. For this purpose castings were produced in moulds made of four various materials. Castings of the first type were cast in a metal die, the second ones in the conventional mould of bentonite-bound sand, those of the third type in the sand mould with oil binder, the last ones in a shell mould where phenol-formaldehyde resin was applied as a binder. All the castings were made of...

  3. New all aluminum alloy ultrahigh vacuum system and fittings

    International Nuclear Information System (INIS)

    The Al-ICF ALFLAT FLANGE corresponds to the ordinary stainless steel Conflat flange. The Al-ICF ALFLAT FLANGE is made of special aluminum alloy 2219-T87 by forging. It has the highest strength at elevated high temperature among all aluminum alloys as well as superior weldability and stress corrosion cracking resistivity. CrN or TiC coating on the flange surface by ion plating. The CrN or TiC treatment on the surface gave nearly protection against sticking between the knife edge of the flange and the aluminum gasket and surface scratching. Sealing surface of the knife edge for the Helicoflex is finished to a smooth mirror surface by a diamond tool. (author)

  4. Influences of Alloying Element and Annealing on the Microstructure and Corrosion Resistance of Steam Generator Tubing Materials of Nuclear Power Plant (I)

    International Nuclear Information System (INIS)

    Influences of alloying elements and annealing heat treatments on Alloy 690 and Alloy 600 for steam generator tubing materials of nuclear power plants were studied. OM, SEM, TEM, and XRD analyses were used to study the microstructural changes of the alloys. Mechanical properties were investigated by means of tension tests and Rockwell hardness tests, and corrosion resistance was evaluated using the anodic polarization tests and the 65% boiling nitric acid immersion tests. Increasing the carbon content of Alloy 690, the hardness and tensile strength were increased, but the elongation and grain size were decreased. However, increasing the annealing temperature, the tensile strength and hardness were decreased, but the elongation and grain size were increased. Increasing the carbon content of Alloy 690, the results of the anodic polarization tests and the nitric acid immersion tests showed that the annealing temperature to reveal a minimum corrosion rate was increased. This behavior seemed to be due to the combination of the solid solution of carbon in the matrix and grain growth with annealing. In this work, the corrosion properties of Alloy 690 were better than that of Alloy 600, and the range of the optimum annealing temperature of Alloy 690 was from 1100 .deg. C to 1150 .deg. C

  5. Template-free electrodeposition of AlFe alloy nanowires from a room-temperature ionic liquid as an anode material for Li-ion batteries.

    Science.gov (United States)

    Chen, Gang; Chen, Yuqi; Guo, Qingjun; Wang, Heng; Li, Bing

    2016-08-15

    AlFe alloy nanowires were directly electrodeposited on copper substrates from trimethylamine hydrochloride (TMHC)-AlCl3 ionic liquids with small amounts of FeCl3 at room temperature without templates. Coin cells composed of AlFe alloy nanowire electrodes and lithium foils were assembled to characterize the alloy electrochemical properties by galvanostatic charge/discharge tests. Effects of FeCl3 concentration, potential and temperature on the alloy morphology, composition and cyclic performance were examined. Addition of Fe into the alloy changed the nanowires from a 'hill-like' bulk morphology to a free-standing morphology, and increased the coverage area of the alloy on Cu substrates. As an inactive element, Fe could also buffer the alloys' large volume changes during Li intercalation and deintercalation. AlFe alloy nanowires composed of a small amount of Fe with an average diameter of 140 nm exhibited an outstanding cyclic performance and delivered a specific capacity of about 570 mA h g(-1) after 50 cycles. This advanced template-free method for the direct preparation of high performance nanostructure AlFe alloy anode materials is quite simple and inexpensive, which presents a promising prospect for practical application in Li-ion batteries. PMID:27200436

  6. Deuterium absorption and material phase characteristics of SAES St 198 Zr-Fe Alloy

    International Nuclear Information System (INIS)

    This document reports deuterium absorption and material phase characteristics of SAES St 198 Zr-Fe Alloy (76.5% Zr). Scanning electron microscope images of polished surfaces, electron probe microanalysis, and x-ray powder diffractometry indicated the presence of a primary Zr2Fe phase with secondary phases of ZrFe2, Zr5FeSn, α-Zr, and Zr6Fe3O. A statistically designed experiment to determine the effects of temperature, time, and vacuum quality on activation of St 198 revealed that, when activated at low temperature (350C), deuterium absorption rate was slower when the vacuum quality was poor (2.5 Pa vs. 3 x 10-4 Pa). However, at higher activation temperature (500C), deuterium absorption rate was fast and was independent of vacuum quality. Deuterium pressure-composition-temperature (P-C-T) data are reported for St 198 in the temperature range 200 to 500C. The P-C-T data over the full range of deuterium loading and at temperatures of 350C and below is described an expression. At higher temperatures, one or more secondary reactions in the solid phase occur that slowly consume D2 from the gas phase. X-ray diffraction and other data suggest these reactions to be: 2 Zr2FeDx → xZrD2 + x/3 ZrFe2 + (2 - 2/3x) Zr2Fe and Zr2FeDx + (2 - 1/2x) D2 → 2 ZrD2 + Fe, where 0 2Fe formed in the first reaction accounts for the observed consumption of deuterium from the gas phase by this reaction

  7. Application of Composite Materials in the Fire Explosion Suppression System

    Institute of Scientific and Technical Information of China (English)

    REN Shah

    2012-01-01

    In order to lighten the weight of the special vehicles and improve their mobility and flexibility, the weight of all subsystems of the whole vehicle must be reduced in the general planning. A fire explosion suppression system is an important subsystem for the self-protection of vehicle, protection of crews and safety of a vehicle. The performances of the special vehicles determine their survival ability and combat capability. The composite bottle is made of aluminum alloy with externally wrapped carbon fiber ; it has been proven by a large number of tests that the new type explosion suppression fire distinguisher made of such composite materials applied in the special vehicle has reliable performance, each of its technical indexes is higher or equal to that of a steel distinguisher, and the composites can also optimize the assembly structure of the bottle, and improve the reliability and corrosion resistance. Most important is that the composite materials can effectively lighten the weight of the fire explosion suppression system to reach the target of weight reduction of the subsystem in general planning.

  8. Evaluation on materials performance of Hastelloy Alloy XR for HTTR uses-6. Tensile and creep properties of heat exchanger tube base materials and its welded-joints

    International Nuclear Information System (INIS)

    Tensile and creep properties of heat exchanger tube base materials and its welded-joints were investigated as a series of evaluation tests on Hastelloy Alloy XR heat exchanger tube and filler metal for the High Temperature Engineering Test Reactor (HTTR) components. As for tensile properties after thermal aging of base materials and welded joints, ductility was remarkably reduced at room temperature while it was raised at 950degC. On creep properties, the difference between base materials and welded joints in creep rupture strength was relatively small. Creep rupture elongation tended to decrease with increasing rupture time, and rupture elongation of welded joint had a tendency to be lower than that of base material. On the other hand, a comparison of plate with tube on high temperature tensile ductility after thermal aging was found to be higher in tube than in plate while its difference was slight at room temperature. As for creep properties, base materials and welded joints of tube had a tendency to be slightly shorter in rupture time at lower stress and long terms than those of plate. However, it is concluded that this is not problematic in practical uses from the fact that the rupture time in tube is comparable or greater than that of Hastelloy Alloy XR master curve and that it is much longer than that of design creep rupture strength =SR=. (author)

  9. A low alloy sintered-heat treated steel with good fatigue properties as a suitable material for resisting cyclic stresses

    International Nuclear Information System (INIS)

    In this work, attempt has been made to find a low alloy steel with adequate mechanical properties, especially fatigue limit. Two P/M steels (Fe-Ni-Cu-Mo) with 0.6%C, one containing 1.75% and the other 4% nickel were selected. Samples were sintered in H/sub 2//N/sub 2/ atmosphere for 30 minutes at 1120 C. First group (1.75 % Ni) had a density of 7.13 gr/cm/sup 3/ and fatigue limit of 214 MPa (at 2 x 10 /sup 6/ cycles. After heat treatment, austenitizing at 860 degree C and tempering at 180 degree C for one hour, the fatigue limit of the two materials increased to 239 and 350 MPa respectively. Fractured surfaces of fatigue specimens were examined by SEM and found out two distinct areas. One of these areas consist of dimples at the necks between grains indicating plastic deformation during final fracture, and the other intergranular path of fatigue crack growth showing less plastic deformation. In addition, at some locations transgranular brittle fracture indicated by cleavage was observed. Since the strength of necks between increases with increasing nickel content of the alloy, the fatigue crack in nickel rich alloy follows a stronger path. Fatigue limits of both steels have improved by heat treatment due to this fact. Considering adequate fatigue strength and other mechanical properties of the 1.75% Ni alloy in sintered-heat treated condition, makes this alloy a good candidate for parts requiring resistance to cyclic stresses such as rocker arm. (author)

  10. Investigation of Effects of Neutron Irradiation on Tantalum Alloys for Radioisotope Power System Applications

    International Nuclear Information System (INIS)

    Tantalum alloys have been used by the U.S. Department of Energy as structural alloys for space nuclear power systems such as Radioisotopic Thermoelectric Generators (RTG) since the 1960s. Tantalum alloys are attractive for high temperature structural applications due to their high melting point, excellent formability, good thermal conductivity, good ductility (even at low temperatures), corrosion resistance, and weldability. A number of tantalum alloys have been developed over the years to increase high-temperature strength (Ta-10%W) and to reduce creep strain (T-111). These tantalum alloys have demonstrated sufficient high-temperature toughness to survive the increasing high pressures of the RTG's operating environment resulting from the alpha decay of the 238-plutonium dioxide fuel. However, 238-plutonium is also a powerful neutron source. Therefore, the RTG operating environment produces large amounts of 3-helium and neutron displacement damage over the 30 year life of the RTG. The literature to date shows that there has been very little work focused on the mechanical properties of irradiated tantalum and tantalum alloys and none at the fluence levels associated with a RTG operating environment. The minimum, reactor related, work that has been reported shows that these alloys tend to follow trends seen in the behavior of other BCC alloys under irradiation. An understanding of these mechanisms is important for the confident extrapolation of mechanical-property trends to the higher doses and gas levels corresponding to actual service lifetimes. When comparing the radiation effects between samples of Ta-10%W and T-111 (Ta-8%W-2%Hf) subjected to identical neutron fluences and environmental conditions at temperatures <0.3Tm (∼700 deg. C), evidence suggests the possibility that T-111 will exhibit higher levels of internal damage accumulation and degradation of mechanical properties compared to Ta-10%W

  11. Investigation of Effects of Neutron Irradiation on Tantalum Alloys for Radioisotope Power System Applications

    Science.gov (United States)

    Barklay, Chadwick D.; Kramer, Daniel P.; Talnagi, Joseph

    2007-01-01

    Tantalum alloys have been used by the U.S. Department of Energy as structural alloys for space nuclear power systems such as Radioisotopic Thermoelectric Generators (RTG) since the 1960s. Tantalum alloys are attractive for high temperature structural applications due to their high melting point, excellent formability, good thermal conductivity, good ductility (even at low temperatures), corrosion resistance, and weldability. A number of tantalum alloys have been developed over the years to increase high-temperature strength (Ta-10%W) and to reduce creep strain (T-111). These tantalum alloys have demonstrated sufficient high-temperature toughness to survive the increasing high pressures of the RTG's operating environment resulting from the alpha decay of the 238-plutonium dioxide fuel. However, 238-plutonium is also a powerful neutron source. Therefore, the RTG operating environment produces large amounts of 3-helium and neutron displacement damage over the 30 year life of the RTG. The literature to date shows that there has been very little work focused on the mechanical properties of irradiated tantalum and tantalum alloys and none at the fluence levels associated with a RTG operating environment. The minimum, reactor related, work that has been reported shows that these alloys tend to follow trends seen in the behavior of other BCC alloys under irradiation. An understanding of these mechanisms is important for the confident extrapolation of mechanical-property trends to the higher doses and gas levels corresponding to actual service lifetimes. When comparing the radiation effects between samples of Ta-10%W and T-111 (Ta-8%W-2%Hf) subjected to identical neutron fluences and environmental conditions at temperatures <0.3Tm (˜700 °C), evidence suggests the possibility that T-111 will exhibit higher levels of internal damage accumulation and degradation of mechanical properties compared to Ta-10%W.

  12. Innovative reactor systems and requirements for structural materials

    International Nuclear Information System (INIS)

    The fast growing energy demand requires nuclear energy to play a role among other energy sources to satisfy future energy needs of mankind. Generation III light water reactors (LWRs) are anticipated to be built in large numbers to replace existing nuclear power plants or to augment the nuclear production capacity. Beyond the commercialization of best available light water reactor technologies, it is essential to start now the development of breakthrough technologies that will be needed to prepare the longer term future for nuclear power. These innovative systems include fast neutron reactors with a closed fuel cycle, high temperature reactors which could be used for process heat applications, accelerator driven systems or fusion reactors. Key technologies for such nuclear systems encompass high temperature structural materials, fast neutron resistant fuels and core materials, advanced fuel recycle processes with co-management of actinides, possibly including minor actinides, and specific reactor and power conversion technologies (intermediate heat-exchanger, turbo-machinery, high temperature electrolytic or thermo-chemical water splitting processes...). The paper will give a brief overview of various materials that are essential for above nuclear systems' feasibility and performance, such as ferritic/martensitic steels (9-12% Cr), nickel-based alloys (Haynes 230, Inconel 617...), oxide dispersion strengthened -ferritic/martensitic steels, and ceramics. The paper will also give an insight into the various natures of R and D needed on advanced materials, including fundamental research to investigate basic physical and chemical phenomena occurring in normal and accidental operating conditions, multi-scale modelling to predict macroscopic materials properties and to direct innovative research for improvements, lab-scale tests to characterise candidate materials mechanical properties and corrosion resistance, as well as component mock-up tests on technology loops to

  13. Shape memory alloys applied to improve rotor-bearing system dynamics - an experimental investigation

    DEFF Research Database (Denmark)

    Enemark, Søren; Santos, Ilmar; Savi, Marcelo A.

    2015-01-01

    hysteretic stress-strain relations which may be utilized for damping purposes. These ideas are tested in this study on a dedicated test-rig, consisting of a rigid shaft and disc held vertically by passive magnetic bearings, where the damping is low. The bearing housings is flexibly supported by shape memory...... alloy helical springs, and because of high dynamic coupling between shaft and bearing housing, the shape memory alloy springs are able to reduce vibration in the shaft. The shape memory alloy springs are characterized by force-displacement tests in different temperatures. Transients of step...... perturbations and mass imbalance responses of the rotor-bearing system at different temperatures and excitation frequencies are carried out to determine the dynamic behaviour of the system. The behaviour and the performance in terms of vibration reduction and system adaptability are compared against a benchmark...

  14. CHARACTERISTIC SOLUTIONS OF MATERIAL FLOW SYSTEMS

    OpenAIRE

    Péter Telek

    2011-01-01

    There are many possibilities to create a material flow system depend on the specifications of the given process. Because of the differences they can not be designed by the same devices. To simplify the design, operate and control processes we have to use given, similar methods which can be determined for certain material flow structures. If we can define typical groups among the possible varieties the required methods can be described for these groups in a limited number. In this paper we try...

  15. Preparation of hard magnetic materials based on nitrogenated rare-earth iron alloys

    International Nuclear Information System (INIS)

    Nd Fe11Ti, Nd Fe10.5 Mo1.5 and Nd Fe10.75 Mo1.25 alloys were synthesized by reduction-diffusion calciothermic process (RDC) from neodymium chloride (NdCl3), iron, titanium, molybdenum and reduction agent (metallic calcium). The effect of process variables, like temperature, time, excess amount of NdCl3, heating rate, and composition variation of the Nd Fe12-xMox (1 ≥ x ≥ 2). Mother alloys in which 1:12 phase is major were nitrogenated by gas-solid reaction with N2 and by chemical reaction with sodium zide (Na N3). In addition, the influence of reducing particle size of the powdered mother alloys in the nitrogenation step with Na N3 were studied. As prepared and interstitially modified Nd Fe11 Ti, Nd Fe10.5 Mo1.5 and Nd Fe10.75 Mo1.25 alloys with nitrogen , were characterized by X-ray diffraction, Moessbauer spectroscopy, thermomagnetic, SEM and EDS. Nitrogenation by gas-solid reaction with N2 is found to be not promising, since resulted Curie temperatures (Tc) were lower than literature values. However, nitrogenation by chemical reaction with Na N3 was efficient with higher or same Tc than previous reported results. The average increases on Tc and volumetric expansion were 200 deg C and 4%, respectively. Milling of the mother alloys before nitrogenation at 330 deg C is preferred because reaction kinetics is enhanced. Nevertheless, at 450 deg C, a competition between the interstitially modified compound formation (alloy + N) and alloy dissociation has occurred, resulting in a Fe-α phase increase. (author)

  16. Materials Science Laboratory - Columnar-to-Equiaxed Transition in Solidification Processing and Microstructure Formation in Casting of Technical Alloys under Diffusive and Magnetically Controlled Convective Conditions

    Science.gov (United States)

    Gandin, Charles-Andre; Ratke, Lorenz

    2008-01-01

    The Materials Science Laboratory - Columnar-to-Equiaxed Transition in Solidification Processing and Microstructure Formation in Casting of Technical Alloys under Diffusive and Magnetically Controlled Convective Conditions (MSL-CETSOL and MICAST) are two investigations which supports research into metallurgical solidification, semiconductor crystal growth (Bridgman and zone melting), and measurement of thermo-physical properties of materials. This is a cooperative investigation with the European Space Agency (ESA) and National Aeronautics and Space Administration (NASA) for accommodation and operation aboard the International Space Station (ISS). Research Summary: Materials Science Laboratory - Columnar-to-Equiaxed Transition in Solidification Processing (CETSOL) and Microstructure Formation in Casting of Technical Alloys under Diffusive and Magnetically Controlled Convective Conditions (MICAST) are two complementary investigations which will examine different growth patterns and evolution of microstructures during crystallization of metallic alloys in microgravity. The aim of these experiments is to deepen the quantitative understanding of the physical principles that govern solidification processes in cast alloys by directional solidification.

  17. Materials Reliability Program Resistance to Primary Water Stress Corrosion Cracking of Alloys 690, 52, and 152 in Pressurized Water Reactors (MRP-111)

    Energy Technology Data Exchange (ETDEWEB)

    Xu, H. [Framatome ANP, Inc., Lynchburg, VA (United States); Fyfitch, S. [Framatome ANP, Inc., Lynchburg, VA (United States); Scott, P. [Framatome ANP, SAS, Paris (France); Foucault, M. [Framatome ANP, SAS, Le Creusot (France); Kilian, R. [Framatome ANP, GmbH, Erlangen (Germany); Winters, M. [Framatome ANP, GmbH, Erlangen (Germany)

    2004-03-01

    Over the last thirty years, stress corrosion cracking in PWR primary water (PWSCC) has been observed in numerous Alloy 600 component items and associated welds, sometimes after relatively long incubation times. Repairs and replacements have generally utilized wrought Alloy 690 material and its compatible weld metals (Alloy 152 and Alloy 52), which have been shown to be very highly resistant to PWSCC in laboratory experiments and have been free from cracking in operating reactors over periods already up to nearly 15 years. It is nevertheless prudent for the PWR industry to attempt to quantify the longevity of these materials with respect to aging degradation by corrosion in order to provide a sound technical basis for the development of future inspection requirements for repaired or replaced component items. This document first reviews numerous laboratory tests, conducted over the last two decades, that were performed with wrought Alloy 690 and Alloy 52 or Alloy 152 weld materials under various test conditions pertinent to corrosion resistance in PWR environments. The main focus of the present review is on PWSCC, but secondary-side conditions are also briefly considered.

  18. Materials Reliability Program Resistance to Primary Water Stress Corrosion Cracking of Alloys 690, 52, and 152 in Pressurized Water Reactors (MRP-111)

    International Nuclear Information System (INIS)

    Over the last thirty years, stress corrosion cracking in PWR primary water (PWSCC) has been observed in numerous Alloy 600 component items and associated welds, sometimes after relatively long incubation times. Repairs and replacements have generally utilized wrought Alloy 690 material and its compatible weld metals (Alloy 152 and Alloy 52), which have been shown to be very highly resistant to PWSCC in laboratory experiments and have been free from cracking in operating reactors over periods already up to nearly 15 years. It is nevertheless prudent for the PWR industry to attempt to quantify the longevity of these materials with respect to aging degradation by corrosion in order to provide a sound technical basis for the development of future inspection requirements for repaired or replaced component items. This document first reviews numerous laboratory tests, conducted over the last two decades, that were performed with wrought Alloy 690 and Alloy 52 or Alloy 152 weld materials under various test conditions pertinent to corrosion resistance in PWR environments. The main focus of the present review is on PWSCC, but secondary-side conditions are also briefly considered

  19. Computer simulations of phase decomposition in real alloy systems based on the modified Khachaturyan diffusion equation

    International Nuclear Information System (INIS)

    Recently, Khachaturyan's group proposed a new calculation method for phase decomposition on the basis of the Onsager equation. IN the present study, the authors modified the Khachaturyan diffusion equation to allow simulation of the phase decomposition in actual alloy systems. Two-dimensional (2-D) computer calculations are performed for the phase decompositions of Al-Zn, Cu-Co, and Fe-Mo binary systems by using the thermodynamic data related to the equilibrium phase diagrams. The calculated microstructures are very similar to the actual micrographs experimentally obtained for these alloys

  20. Influence of Ga and Hg on microstructure and electrochemical corrosion behavior of Mg alloy anode materials

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The effects of Hg and Ga on the electrochemical corrosion behavior of Mg-5%Hg (molar fraction) alloys were investigated by the measurement of polarization curves and galvanostatic test. The microstructure of the alloys and the corroded surface of the specimens were investigated by scanning electron microscopy, X-ray diffractometry and emission spectrum analysis. It can be concluded that the addition of 1%Ga (molar fraction) reduces corrosion current density from 26.98 mA/cm2 to 2.34 mA/cm2;while the addition of 1%Hg (molar fraction) increases corrosion current density. The addition of Ga and Hg both promotes the electrochemical activity of the alloys and the influence of Ga is more effective than Hg. Mg-5%Hg-1%Ga alloy has the best electrochemical activity, showing mean potential of-1.992 V. The activation mechanism of the magnesium alloy produced by Hg and Ga was put forward. Magnesium atoms are dissolved in liquid Hg and Ga to form amalgam and undergo severe oxidation at the amalgam/electrolyte interface.

  1. Materials Technology Support for Radioisotope Power Systems Final Report

    International Nuclear Information System (INIS)

    Over the period of this sponsored research, UDRI performed a number of materials related tasks that helped to facilitate increased understanding of the properties and applications of a number of candidate program related materials including; effects of neutron irradiation on tantalum alloys using a 500kW reactor, thermodynamic based modeling of the chemical species in weld pools, and the application of candidate coatings for increased oxidation resistance of FWPF (Fine Weave Pierced Fabric) modules

  2. Process Simulation Role in the Development of New Alloys Based on Integrated Computational Material Science and Engineering

    Energy Technology Data Exchange (ETDEWEB)

    Sabau, Adrian S [ORNL; Porter, Wallace D [ORNL; Roy, Shibayan [ORNL; Shyam, Amit [ORNL

    2014-01-01

    To accelerate the introduction of new materials and components, the development of metal casting processes requires the teaming between different disciplines, as multi-physical phenomena have to be considered simultaneously for the process design and optimization of mechanical properties. The required models for physical phenomena as well as their validation status for metal casting are reviewed. The data on materials properties, model validation, and relevant microstructure for materials properties are highlighted. One vehicle to accelerate the development of new materials is through combined experimental-computational efforts. Integrated computational/experimental practices are reviewed; strengths and weaknesses are identified with respect to metal casting processes. Specifically, the examples are given for the knowledge base established at Oak Ridge National Laboratory and computer models for predicting casting defects and microstructure distribution in aluminum alloy components.

  3. Mo-Si alloy development

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.T.; Heatherly, L.; Wright, J.L. [Oak Ridge National Lab., TN (United States)

    1996-06-01

    The objective of this task is to develop new-generation corrosion-resistant Mo-Si intermetallic alloys as hot components in advanced fossil energy conversion and combustion systems. The initial effort is devoted to Mo{sub 5}-Si{sub 3}-base (MSB) alloys containing boron additions. Three MSB alloys based on Mo-10.5Si-1.1B (wt %), weighing 1500 g were prepared by hot pressing of elemental and alloy powders at temperatures to 1600{degrees}C in vacuum. Microporosities and glassy-phase (probably silicate phases) formations are identified as the major concerns for preparation of MSB alloys by powder metallurgy. Suggestions are made to alleviate the problems of material processing.

  4. Modeling the Behaviour of an Advanced Material Based Smart Landing Gear System for Aerospace Vehicles

    International Nuclear Information System (INIS)

    The last two decades have seen a substantial rise in the use of advanced materials such as polymer composites for aerospace structural applications. In more recent years there has been a concerted effort to integrate materials, which mimic biological functions (referred to as smart materials) with polymeric composites. Prominent among smart materials are shape memory alloys, which possess both actuating and sensory functions that can be realized simultaneously. The proper characterization and modeling of advanced and smart materials holds the key to the design and development of efficient smart devices/systems. This paper focuses on the material characterization; modeling and validation of the model in relation to the development of a Shape Memory Alloy (SMA) based smart landing gear (with high energy dissipation features) for a semi rigid radio controlled airship (RC-blimp). The Super Elastic (SE) SMA element is configured in such a way that it is forced into a tensile mode of high elastic deformation. The smart landing gear comprises of a landing beam, an arch and a super elastic Nickel-Titanium (Ni-Ti) SMA element. The landing gear is primarily made of polymer carbon composites, which possess high specific stiffness and high specific strength compared to conventional materials, and are therefore ideally suited for the design and development of an efficient skid landing gear system with good energy dissipation characteristics. The development of the smart landing gear in relation to a conventional metal landing gear design is also dealt with

  5. Self-healing electrical insulating coating processes for vanadium alloy-lithium systems

    International Nuclear Information System (INIS)

    The existing technological approaches for the formation of nitride- and oxide-based self-healing electrical insulating coatings for vanadium alloy-lithium systems are considered. The results of the property study of coatings applied from liquid lithium containing Al, N, Si, B additions on various modes are considered. The formation conditions of AlN-based coatings with scale specific electrical resistivity (∼50 Ω m) on the V-4Ti-4Cr vanadium alloy are determined. The results of formation and stability research of coatings on the V-4Ti-4Cr vanadium alloy in convectional and forced circulating lithium with Al and N additions in the homogeneous and heterogeneous lithium systems are discussed

  6. An Automated System To Classify Alloy Steel Surface Using Contourlet Transform

    Directory of Open Access Journals (Sweden)

    Mr.N.Vimalraj

    2014-01-01

    Full Text Available Surface defect detection of metallic surfaces is a major challenge in any manufacturing industry. In this paper, an automated system to classify alloy steel surface based on contourlet transform is presented. As the contourlet transform is a multi resolution analysis, texture present in alloy steel surface is represented in various scales and directions. The image is decomposed at various scales and directions and the energy features are extracted. By analyzing the energies from the trained images, the best set that distinguishes the surface into defect or non defect is chosen for classification. The classification results are evaluated on the given set of images of alloy steel surface and the performance of the system is evaluated.

  7. Shape memory alloy heat engines and energy harvesting systems

    Science.gov (United States)

    Browne, Alan L; Johnson, Nancy L; Keefe, Andrew C; Alexander, Paul W; Sarosi, Peter Maxwell; Herrera, Guillermo A; Yates, James Ryan

    2013-12-17

    A heat engine includes a first rotatable pulley and a second rotatable pulled spaced from the first rotatable pulley. A shape memory alloy (SMA) element is disposed about respective portions of the pulleys at an SMA pulley ratio. The SMA element includes first spring coil and a first fiber core within the first spring coil. A timing cable is disposed about disposed about respective portions of the pulleys at a timing pulley ratio, which is different than the SMA pulley ratio. The SMA element converts a thermal energy gradient between the hot region and the cold region into mechanical energy.

  8. Effect of substitutional element in the microstructure and hardness of Ti-Zr system alloys used as biomaterials; Efeito do elemento substitucional na microestrutura e dureza de ligas do sistema Ti-Zr para aplicacao como biomaterial

    Energy Technology Data Exchange (ETDEWEB)

    Correa, D.R.N.; Vicente, F.B.; Grandini, C.R., E-mail: diegornc@fc.unesp.b [Universidade Estadual Paulista (UNESP), Bauru, SP (Brazil). Lab. de Anelasticidade e Biomateriais

    2010-07-01

    New titanium alloys had been developed with the aim of obtaining materials with improved properties for application as biomaterial, and alloys of the Ti-Zr system are among those most promising. The objective of this study is to analyze the influence of the zirconium concentration on microstructure and hardness of the Ti-5Zr, Ti-10Zr and Ti-15Zr alloys. After arc-melting melting, the samples were analyzed by chemical and gas composition, and characterized by density measurements, optical microscopy, x-ray diffraction and hardness. The results showed a microstructure formed by alpha phase (hexagonal close-packed structure) and increased of hardness. (author)

  9. Producing Fe-W-Co-Cr-C Alloy Cutting Tool Material Through Powder Metallurgy Route

    Science.gov (United States)

    Datta Banik, Bibhas; Dutta, Debasish; Ray, Siddhartha

    2016-06-01

    High speed steel tools can withstand high impact forces as they are tough in nature. But they cannot retain their hardness at elevated temperature i.e. their hot hardness is low. Therefore permissible cutting speed is low and tools wear out easily. Use of lubricants is essential for HSS cutting tools. On the other hand cemented carbide tools can withstand greater compressive force, but due to lower toughness the tool can break easily. Moreover the cost of the tool is comparatively high. To achieve a better machining economy, Fe-W-Co-Cr-C alloys are being used nowadays. Their toughness is as good as HSS tools and hardness is very near to carbide tools. Even, at moderate cutting speeds they can be safely used in old machines having vibration. Moreover it is much cheaper than carbide tools. This paper highlights the Manufacturing Technology of the alloy and studies the comparative tribological properties of the alloy and tungsten mono carbide.

  10. Fatigue-crack propagation in advanced aerospace materials: Aluminum-lithium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Venkateswara Rao, K.T.; Ritchie, R.O.

    1988-10-01

    Characteristics of fatigue-crack propagation behavior are reviewed for recently developed commercial aluminum-lithium alloys, with emphasis on the underlying micromechanisms associated with crack advance and their implications to damage-tolerant design. Specifically, crack-growth kinetics in Alcoa 2090-T8E41, Alcan 8090 and 8091, and Pechiney 2091 alloys, and in certain powder-metallurgy alloys, are examined as a function of microstructure, plate orientation, temperature, crack size, load ratio and loading sequence. In general, it is found that growth rates for long (> 10 mm) cracks are nearly 2--3 orders of magnitude slower than in traditional 2000 and 7000 series alloys at comparable stress-intensity levels. In additions, Al-Li alloys shown enhanced crack-growth retardations following the application of tensile overloads and retain superior fatigue properties even after prolonged exposure at overaging temperatures; however, they are less impressive in the presence of compression overloads and further show accelerated crack-growth behavior for microstructurally-small (2--1000 {mu}m) cracks (some three orders of magnitude faster than long cracks). These contrasting observations are attributed to a very prominent role of crack-tip shielding during fatigue-crack growth in Al-Li alloys, promoted largely by the tortuous and zig-zag nature of the crack-path morphologies. Such crack paths result in locally reduced crack-tip stress intensities, due to crack deflection and consequent crack wedging from fracture-surface asperities (roughness-induced crack closure); however, such mechanisms are far less potent in the presence of compressive loads, which act to crush the asperities, and for small cracks, where the limited crack wake severely restricts the shielding effect. 50 refs., 21 figs.

  11. Generic control of material handling systems

    OpenAIRE

    Haneyah, S.W.A.

    2013-01-01

    Material handling systems (MHSs) are in general complex installations that raise challenging design and control problems. In the literature, design and control problems have received a lot of attention within distinct business sectors or systems, but primarily from a system’s user perspective. Much less attention is paid to generic (i.e., sector independent) control architectures and modeling approaches across these various sectors, which is in the first place interesting for MHS suppliers. I...

  12. Manufacturing system for nuclear grade materials

    International Nuclear Information System (INIS)

    This paper describes on the manufacturing system for nuclear grade steel materials at Mizushima Works of Kawasaki Steel Corporation. This works has developed the manufacturing system by using a ladle refining furnace (LRF), and obtained the ASME quality system certificate for thick plates and forgings of nuclear grade. The impurity content of raw material is regulated, and the contents of As, Sb, Cu and S are kept at minimum. In the convertor refining, dephosphorization is carried out thoroughly. Then, the second refining and the degasing treatment are carried out in the LRF. The chemical composition of the refined steel is shown in a table which shows very low content of harmful elements. The result of measurement of the rise of transition temperature (Tr 30) by neutron irradiation was good. The characteristic features of the rolling works are smoothness of lay-out, computer control and automatic operation, and an ultra-powerful rolling machine. The manufactured plates show good accuracy of thickness and smooth plate surface. Forging and heat treatment for plates and forgings are made. The quality system manual of this works is written according to the requirement of ASME code. The certified material test report (CMTR) is issued for shipped material. The person in charge of non-destructive test is authorized according to the ASNT Recommended Practice No. SNT-TC-1A (1975). (Kato, T.)

  13. A survey on the effects of three surface treatment methods on bond strength between base-metal alloys and Ceromer material (Targis

    Directory of Open Access Journals (Sweden)

    Rokni. Sh.

    2004-08-01

    Full Text Available Statement of Problem: Ceramics and resins belong to the earliest tooth restorative materials. Nowadays new generations of these materials have provided a revolution in cosmetic dentistry. Ceramic Optimized polymer (Ceromer is a newly made product that the bond between this material and base metal alloys, which are used widely today, is paid too much attention. Purpose: The aim of this study was to evaluate the bond strength of targis (Ceromer to three types of base metal alloys through three different surface treatment methods. Materials and Methods: In this experimental study, ninety plates of Rexillium III, Silver cast and super cast alloys (3050.4 were prepared and surface treated through three different methods (air oxidation, vaccum oxidation and sandblast. All samples were then veneered with 1.mm thickness of Targis. After thermocycling, three-point bending test was performed by universal testing machine (Instron to evaluate the amount of forces at crack or fracture times in Targis. The type of failure (cohesive or adhesive was also evaluated microscopically. Statistical analyses were made using 2-factor ANOVA and Duncan tests. Results: The type of surface treatment method caused a statistically significant difference in force rate required for crack and fracture in Targis. Sandblasting was found as the best method. The type of alloys, in all three methods, had a significant effect just on crack creation attributing the largest amount of force to Rexillium III. Adhesive type of failure occurred mostly in super-cast alloys through air-oxidation method, and cohesive type was more among silver cast alloys and sandblast method. Conclusion: According to the results of this study, bond strength between Ceromer materials and base metal alloys is significantly great and Rexillium III alloy associated with sandblast technique the best combination.

  14. Development of powder metallurgy 2XXX series Al alloy plate and sheet materials for high temperature aircraft structural applications, FY 1983/1984

    Science.gov (United States)

    Chellman, D. J.

    1985-01-01

    The objective of this investigation is to fabricate and evaluate PM 2124 Al alloy plate and sheet materials according to NASA program goals for damage tolerance and fatigue resistance. Previous research has indicated the outstanding strength-toughness relationship available with PM 2124 Al-Zr modified alloy compositions in extruded product forms. The range of processing conditions was explored in the fabrication of plate and sheet gage materials, as well as the resultant mechanical and metallurgical properties. The PM composition based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.60 wt. pct. Zr was selected. Flat rolled material consisting of 0.250 in. thick plate was fabricated using selected thermal mechanical treatments (TMT). The schedule of TMT operations was designed to yield the extreme conditions of grain structure normally encountered in the fabrication of flat rolled products, specifically recrystallized and unrecrystallized. The PM Al alloy plate and sheet materials exhibited improved strength properties at thin gages compared to IM Al alloys, as a consequence of their enhanced ability to inhibit recrystallization and grain growth. In addition, the PM 2124 Al alloys offer much better combinations of strength and toughnessover equivalent IM Al. The alloy microstructures were examined by optical metallographic texture techniques in order to establish the metallurgical basis for these significant property improvements.

  15. Application of shape memory alloy (SMA) as actuator

    OpenAIRE

    Ľ. Miková; Medvecká - Beňová, S.; M. Kelemen; Trebuňa, F.; Virgala, I.

    2015-01-01

    This paper deals w ith actuators based on shape memory alloys. The testing device has been developed for experimental verification of shape memory alloy actuator testing. Static characteristic shows the hysteresis of this material. Also dynamic properties have been explored through the step response characteristic. Application of the material as actuator in engineering system is shown.

  16. Preliminary stress corrosion cracking modeling study of a dissimilar material weld of alloy (INCONEL) 182 with Stainless Steel 316

    International Nuclear Information System (INIS)

    Dissimilar welds (DW) are normally used in many components junctions in structural project of PWR (Pressurized Water Reactors) in Nuclear Plants. One had been departed of a DW of a nozzle located at a Reactor Pressure Vessel (RPV) of a PWR reactor, that joins the structural vessel material with an A316 stainless steel safe end. This weld is basically done with Alloy 182 with a weld buttering of Alloy 82. It had been prepared some axial cylindrical specimens retired from the Alloy 182/A316 weld end to be tested in the slow strain rate test machine located at CDTN laboratory. Based in these stress corrosion susceptibility results, it was done a preliminary semi-empirical modeling application to study the failure initiation time evolution of these specimens. The used model is composed by a deterministic part, and a probabilistic part according to the Weibull distribution. It had been constructed a specific Microsoft Excel worksheet to do the model application of input data. The obtained results had been discussed according with literature and also the model application limits. (author)

  17. Imparting passivity to vapor deposited magnesium alloys

    Science.gov (United States)

    Wolfe, Ryan C.

    Magnesium has the lowest density of all structural metals. Utilization of low density materials is advantageous from a design standpoint, because lower weight translates into improved performance of engineered products (i.e., notebook computers are more portable, vehicles achieve better gas mileage, and aircraft can carry more payload). Despite their low density and high strength to weight ratio, however, the widespread implementation of magnesium alloys is currently hindered by their relatively poor corrosion resistance. The objective of this research dissertation is to develop a scientific basis for the creation of a corrosion resistant magnesium alloy. The corrosion resistance of magnesium alloys is affected by several interrelated factors. Among these are alloying, microstructure, impurities, galvanic corrosion effects, and service conditions, among others. Alloying and modification of the microstructure are primary approaches to controlling corrosion. Furthermore, nonequilibrium alloying of magnesium via physical vapor deposition allows for the formation of single-phase magnesium alloys with supersaturated concentrations of passivity-enhancing elements. The microstructure and surface morphology is also modifiable during physical vapor deposition through the variation of evaporation power, pressure, temperature, ion bombardment, and the source-to-substrate distance. Aluminum, titanium, yttrium, and zirconium were initially chosen as candidates likely to impart passivity on vapor deposited magnesium alloys. Prior to this research, alloys of this type have never before been produced, much less studied. All of these metals were observed to afford some degree of corrosion resistance to magnesium. Due to the especially promising results from nonequilibrium alloying of magnesium with yttrium and titanium, the ternary magnesium-yttrium-titanium system was investigated in depth. While all of the alloys are lustrous, surface morphology is observed under the scanning

  18. Systems based on hypo-eutectic Mg–Mg{sub 2}Ni alloys for medium to large scale hydrogen storage and delivery

    Energy Technology Data Exchange (ETDEWEB)

    Moroz, Stephanie, E-mail: stephanie.moroz@hydrexia.com; Tan, Xin Fu; Pierce, Jordan; Greaves, Matthew; Duguid, Andrew; Dumur, Krista; Ng, Jeffrey

    2013-12-15

    Highlights: •High performance, low cost hydrogen storage systems are in development based on a Mg–Mg2Ni alloy. •These systems have higher storage density than compressed gas •They can be filled with hydrogen at low pressure, removing the need for a compressor •The systems can deliver hydrogen at a lower cost per unit of hydrogen delivered than compressed gas. •The metal hydride systems also have significant safety advantages over compressed gas. -- Abstract: Magnesium based metal hydrides have a number of attractive properties for hydrogen storage, particularly the high storage density and the safety benefits of low pressure operation. A hypo-eutectic Mg–Mg{sub 2}Ni alloy has been developed. The material can be produced at a much lower cost than ball-milled materials while achieving a reversible storage of 6.5–7 wt% hydrogen at a rate of reaction that is acceptable for existing industrial applications. This alloy has been employed in a series of increasingly large prototype systems, reaching commercial scale in 2010 with a system storing 22 kg of hydrogen, appropriate for industrial merchant applications. The technology is also under development for larger scale applications such as refueling infrastructure and energy storage. This paper will discuss the potential applications of these systems and their technical and economic comparison to traditional compressed gas hydrogen storage and delivery.

  19. Novel Concepts for Damage-Resistant Alloys in Next Generation Nuclear Power Systems - Final Report , Project 99-0280

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, Stephen M.; Simonen, Edward P.; Gan, Jian; Garner, Francis A.; Gelles, David S.; Edwards, Danny J.; Andresen, Peter L.; Young, Lisa M.; Was, Gary S.; Fournier, L.; Sencer, Bulent H.

    2002-12-27

    The discovery of a damage-resistant alloy based on Hf solute additions to a low-carbon 316SS is the highlight of the Phase II research. This damage resistance is supported by characterization of radiation-induced microstructures and microchemistries along with measurements of environmental cracking. The addition of Hf to a low-carbon 316SS reduced the detrimental impact of radiation by changing the distribution of Hf. Pt additions reduced the impact of radiation on grain boundary segregation but did not alter its effect on microstructural damage development or cracking. Because cracking susceptibility is associated with several material characteristics, separate effect experiments exploring strength effects using non-irradiated stainless steels were conducted. These crack growth tests suggest that irradiation strength by itself can promote environmental cracking. The second concept for developing damage resistant alloys is the use of metastable precipitates to stabilize the microstructure during irradiation. Three alloys have been tailored for evaluation of precipitate stability influences on damage evolution. The first alloy is a Ni-base alloy (alloy 718) that has been characterized at low neutron irradiation doses but has not been characterized at high irradiation doses. The other two alloys are Fe-base alloys (PH 17-7 and PH 17-4) that have similar precipitate structures as alloy 718 but is more practical in nuclear structures because of the lower Ni content and hence lesser transmutation to He.

  20. Surfacing of drawplates by compound alloys

    Energy Technology Data Exchange (ETDEWEB)

    Myshko, Y.D.; Gladchenko, A.N.; Gonchak, N.E.; Matkovskii, N.V.; Nechiporenko, V.G.

    1984-01-01

    Hard alloy sleeves fixed by soldering them with silver solder to drawplates of pelletizing heads in machinery used for processing plastic materials does not provide the required strength. A technology for surfacing the drawplates with wear-resistant alloys type VK8+MNMts by thermal impregnation has been developed. The strength of the compound alloy tested depends on the wetting of the solid phase by the matrix alloy-binder. The systems studied possessed high wettability and a stable bond between the phases. Surfaces drawplates have been successfully tested.

  1. Heavy Metals and Radioactive Characterization of the Main Materials Involved in the HC-FeMn Alloy Production Process

    International Nuclear Information System (INIS)

    Natural occurring radioactive materials (NORM) are always present in association with a variety of elements in the geological formations. The extraction of non-radioactive minerals from the mineral matrices may lead to the buildup of NORM in wastes and/or end product with different concentrations of uranium and thorium daughters, depending on extraction procedures, initial concentrations and chemical forms of the NORM in the mineral matrices. Gamma-ray spectrometry was used for the quantitative assessment of radionuclides and the associated radiation hazards at the high carbon Ferromanganese alloy (HC-FeMn) production plant in Abu Zenima (West Sinai, Egypt). The low grad Mn from Um Bogma is mixed with Norwegian Mn to improve its quality. While the Egyptian raw Mn is richer in 238U, Cu and Zn, the Norwegian raw Mn is richer in 40K and Mn. The mixing process leads to increasing concentrations of 226Ra and Zn. Enhanced concentrations of Mn, Cu and Zn were also found in the waste. The radioactivity concentrations of 226Ra, 232Th and 40K in different raw materials used in the alloy formation process, HC-FeMn alloy, waste and other mining products produced by the same company are also determined. The estimated range of the total activities of wastes produced annually by the extraction process are 8.7-17.3, 0.7-1.3 and 6.7-13.4 GBq for 226Ra, 232Th and 40K, respectively. The calculated absorbed dose rate and the annual effective dose equivalent in waste dumps with these increased fractions of NORM are 225 nGy/h and 276 mSv, respectively. This investigation does not recommend the use of the waste in housing construction or as filling materials in the area where houses may be built on or near the tailing piles. Document available in abstract form only. (authors)

  2. Heavy Metals and Radioactive Characterization of the Main Materials Involved in the HC-FeMn Alloy Production Process

    Energy Technology Data Exchange (ETDEWEB)

    Badran, H. [Taif University (Saudi Arabia); Bakr, H.; Elnimr, T. [Tanta University (Egypt); Sharshar, T. [Kafrelsheikh University (Egypt)

    2014-07-01

    Natural occurring radioactive materials (NORM) are always present in association with a variety of elements in the geological formations. The extraction of non-radioactive minerals from the mineral matrices may lead to the buildup of NORM in wastes and/or end product with different concentrations of uranium and thorium daughters, depending on extraction procedures, initial concentrations and chemical forms of the NORM in the mineral matrices. Gamma-ray spectrometry was used for the quantitative assessment of radionuclides and the associated radiation hazards at the high carbon Ferromanganese alloy (HC-FeMn) production plant in Abu Zenima (West Sinai, Egypt). The low grad Mn from Um Bogma is mixed with Norwegian Mn to improve its quality. While the Egyptian raw Mn is richer in {sup 238}U, Cu and Zn, the Norwegian raw Mn is richer in {sup 40}K and Mn. The mixing process leads to increasing concentrations of {sup 226}Ra and Zn. Enhanced concentrations of Mn, Cu and Zn were also found in the waste. The radioactivity concentrations of {sup 226}Ra, {sup 232}Th and {sup 40}K in different raw materials used in the alloy formation process, HC-FeMn alloy, waste and other mining products produced by the same company are also determined. The estimated range of the total activities of wastes produced annually by the extraction process are 8.7-17.3, 0.7-1.3 and 6.7-13.4 GBq for {sup 226}Ra, {sup 232}Th and {sup 40}K, respectively. The calculated absorbed dose rate and the annual effective dose equivalent in waste dumps with these increased fractions of NORM are 225 nGy/h and 276 mSv, respectively. This investigation does not recommend the use of the waste in housing construction or as filling materials in the area where houses may be built on or near the tailing piles. Document available in abstract form only. (authors)

  3. Calculation of the phase diagrams of ferrimagnetic alloys A cB 1- c and application to transition metal-rare-earth Fe cGd 1- c and Fe cTb 1- c materials

    Science.gov (United States)

    Fresneau, M.; Virlouvet, A.; Khater, A.

    1999-07-01

    A theoretical model is presented for the calculation of the magnetic properties of generalised spin ferrimagnetic random substitutional alloys A cB 1- c with antiferromagnetic coupling between the A and B spin species. In particular, we study in an effective field method the phase diagrams of these systems as a function of the alloy concentration c, for given magnetic exchange constants. The model is applied with no adjustable parameters to the transition metal-rare-earth Fe cGd 1- c and Fe cTb 1- c alloys, using the appropriate spins for the Fe, Gd and Tb ions. We report a coherent and an overall qualitative agreement between theory and experiment in the complete range of concentrations 1⩾ c⩾0, for the first time to our knowledge, and determine consequently for these materials a set of ionic exchange constants that are invariant with respect to the alloy concentration. To our knowledge this is the first time that approximate but seemingly reliable exchange constants for the two alloys have been derived.

  4. Passive sensor systems for nuclear material monitoring

    International Nuclear Information System (INIS)

    Passive fiber optic sensor systems capable of confirming the presence of special nuclear materials in storage or process facilities are being developed at Oak Ridge National Laboratory (ORNL). These sensors provide completely passive, remote measurement capability. No power supplies, amplifiers, or other active components that could degrade system reliability are required at the sensor location. ORNL, through its research programs in scintillator materials, has developed a variety of materials for use in alpha-, beta-, gamma-, and neutron-sensitive scintillator detectors. In addition to sensors for measuring radiation flux, new sensor materials have been developed which are capable of measuring weight, temperature, and source location. An example of a passive sensor for temperature measurement is the combination of a thermophosphor (e.g., rare-earth activated Y2O3) with 6LiF (95% 6Li). This combination results in a new class of scintillators for thermal neutrons that absorb energy from the radiation particles and remit the energy as a light pulse, the decay rate of which, over a specified temperature range, is temperature dependent. Other passive sensors being developed include pressure-sensitive triboluminescent materials, weight-sensitive silicone rubber fibers, scintillating fibers, and other materials for gamma and neutron detection. The light from the scintillator materials of each sensor would be sent through optical fibers to a monitoring station, where the attribute quantity could be measured and compared with previously recorded emission levels. Confirmatory measurement applications of these technologies are being evaluated to reduce the effort, costs, and employee exposures associated with inventorying stockpiles of highly enriched uranium at the Oak Ridge Y-12 Plant

  5. Magnetic properties and domain structure of Fe-Al alloy as magnetostriction material

    Energy Technology Data Exchange (ETDEWEB)

    Gorlanova, M.A. E-mail: marina.gorlanova@usu.ru; Skulkina, N.A.; Kataev, V.A.; Ivanov, O.A.; Mikhaylov, A.A.; Kuranov, A.V

    2000-06-02

    The influence of the compressing electroinsulation coating, the annealing in magnetic field on the domain structure, magnetostriction and magnetic losses of Fe-Al alloy were investigated. The increase of magnetostriction, decrease of magnetic losses and appearance of residual magnetostriction with the formation of electroinsulation coating were observed. These unusual changes are connected with destabilization of domain boundaries.

  6. Rapid theory-guided prototyping of ductile Mg alloys: from binary to multi-component materials

    Czech Academy of Sciences Publication Activity Database

    Pei, Z.; Friák, Martin; Sandlöbes, S.; Nazarov, R.; Svendsen, B.; Raabe, D.; Neugebauer, J.

    2015-01-01

    Roč. 17, č. 9 (2015), Art. n. 093009. ISSN 1367-2630 Institutional support: RVO:68081723 Keywords : magnesium * alloys * ductile * ternary * rare-earth * ab initio Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.558, year: 2014

  7. Morphology of hydroxyapatite coated nanotube surface of Ti-35Nb-xHf alloys for implant materials

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jae-Un [Functional Coatings Group, Materials Processing Division, Korea Institute of Materials Science (KIMS), Changwon, Kyungnam (Korea, Republic of); Jeong, Yong-Hoon [Department of Dental Materials, Research Center of Nano-Interface Activation for Biomaterials and Research Center for Oral Disease Regulation of the Aged, Chosun University, Gwangju (Korea, Republic of); Division of Restorative and Prosthetic Dentistry, College of Dentistry, The Ohio State University, 305 W. 12th Ave. Columbus, OH (United States); Choe, Han-Cheol, E-mail: hcchoe@chosun.ac.kr [Department of Dental Materials, Research Center of Nano-Interface Activation for Biomaterials and Research Center for Oral Disease Regulation of the Aged, Chosun University, Gwangju (Korea, Republic of)

    2011-11-01

    The purpose of this research is to study the morphology of hydroxyapatite coated nanotube surface of Ti-35Nb-xHf for implant materials using various experiments. For this study, Ti-35Nb-xHf (x = 0, 3, 7 and 15 wt.%) alloys were prepared by arc melting and heat treated for 12 h at 1000 Degree-Sign C in an argon atmosphere and then water quenching. Nanotube formation on the Ti-35Nb-xHf alloys was achieved by anodizing in H{sub 3}PO{sub 4} electrolytes containing 0.8 wt.% NaF at room temperature. Anodization was carried out using an electrochemical method and all experiments were conducted at room temperature. Hydroxyapatite (HA) was deposited on the nanotubular Ti-35Nb-xHf alloys surface for the biomaterials by radio-frequency (RF) magnetron sputtering method. The morphologies of nanotubular and HA coated surface were characterized by X-ray diffractometer (XRD), optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS) and scanning transmission electron microscopy (STEM). The wettability of HA coated surface was measured by contact angle goniometer. The microstructure of Ti-35Nb-xHf alloys was transformed needle-like to equiaxed structure with Hf content and {alpha} Double-Prime phase decreased, whereas {beta} phase increased as Hf content increased. HA coating surface was affected by microstructure of bulk and morphology of nanotube formation. In case of low Hf content, tip of nanotube formed at {beta} phase was coated with HA film, whereas {alpha} Double-Prime phase was not coated with HA film. In case of high Hf content, nanotube surface was coated uniformly with HA film. The wettability of HA coated nanotubular surface was higher than that of non coated samples.

  8. Development of a magnesium secondary alloy system for mixed magnesium post-consumer scrap

    International Nuclear Information System (INIS)

    Six alloys were prepared by high pressure die casting in order to develop a magnesium secondary alloy system for mixed post-consumer scrap. The alloys were investigated with regard to intermetallic phases, grain structures, mechanical properties and performance in the salt spray test. The results are discussed in relation to the characteristics of the high pressure die casting process. The effect of contamination by copper and compensation for this effect by the addition of zinc were thoroughly investigated for the most promising alloy. It is evident that the alloying elements strontium, silicon and calcium are incorporated in the ternary Zintl phase Sr6.33Mg16.67Si13, while aluminium, zinc, copper and magnesium form the tau-phases Mg32(Alx,Cu1−x)49 and Mg32(Al,Zn)49. The two tau-phases can merge due to isomorphism. Mg32(Al,Zn)49 ensures improved corrosion resistance after the addition of copper

  9. Activity of hydrogen in metal-hydrogen systems: strontium, thorium-nitrogen, and vanadium alloys

    International Nuclear Information System (INIS)

    The dissolution of H gas has been studied using pressure-composition isotherms in Sr, Th-N and V alloys containing either Nb, Cr or Ti. Direct H equilibrium vapor pressure measurements were performed in the Sr-H and Th-N-H systems at 973 to 11730K and 623 to 11230K, respectively. Isopiestic solubility was used to measure the H equilibrium pressures for the V alloys at 223 to 4730K. In all the alloys studied, the reaction of hydrogen with the metal phase was exothermic and hydrogen followed Sieverts' law over a considerable range of hydrogen concentration. The enthalpy of solution of H in the Sr and the enthalpy of formation of ThNH/sub x/ are -14.3 +- 1.2 kcal;/mol H and -16.3 +- 1.5 kcal/mol H2, respectively. Enthalpies of solution of H for the V alloys ranged from -8.0 to -10.5 +- 0.3 kcal/mol H. Additions of T to V dramatically enhanced the isopiestic solubility of H, Cr significantly reduced the solubility and Nb moderately increased the solubility. Sieverts' law behavior for H in the V alloys showed that substitutional atoms did not act as deep traps for H

  10. Development of a magnesium secondary alloy system for mixed magnesium post-consumer scrap

    Energy Technology Data Exchange (ETDEWEB)

    Fechner, Daniel, E-mail: dfechner@tuev-nord.de; Blawert, Carsten; Hort, Norbert; Dieringa, Hajo; Kainer, Karl Ulrich

    2013-08-01

    Six alloys were prepared by high pressure die casting in order to develop a magnesium secondary alloy system for mixed post-consumer scrap. The alloys were investigated with regard to intermetallic phases, grain structures, mechanical properties and performance in the salt spray test. The results are discussed in relation to the characteristics of the high pressure die casting process. The effect of contamination by copper and compensation for this effect by the addition of zinc were thoroughly investigated for the most promising alloy. It is evident that the alloying elements strontium, silicon and calcium are incorporated in the ternary Zintl phase Sr{sub 6.33}Mg{sub 16.67}Si{sub 13}, while aluminium, zinc, copper and magnesium form the tau-phases Mg{sub 32}(Al{sub x},Cu{sub 1−x}){sub 49} and Mg{sub 32}(Al,Zn){sub 49}. The two tau-phases can merge due to isomorphism. Mg{sub 32}(Al,Zn){sub 49} ensures improved corrosion resistance after the addition of copper.

  11. Mechanical alloying in Fe2O3-MO (M: Zn, Ni, Cu, Mg) systems

    DEFF Research Database (Denmark)

    Jiang, Jianzhong; Gerward, Leif; Mørup, Steen

    1999-01-01

    Mechanical alloying processes in four Fe2O3MO (M: Zn, Ni, Cu, Mg) systems by high-energy ball milling from simple oxide powder mixtures in both open and closed tungsten carbide containers have been investigated by x-ray powder diffraction and Mossbauer spectroscopy. Mechanisms for the formation of......-energy ball milling under the conditions used here. The dominant alloying mechanism depends on the interdiffusion at relatively low temperatures. The experimental results may also be explained by the crystal structures of the reactants and the ferrites....

  12. Phase structures and morphologies of rapidly solidified intermetallic alloys in Nb-Ti-Al ternary system

    International Nuclear Information System (INIS)

    In order to evaluate the potential of applying RSP (rapid solidification processing) to the intermetallic alloys in the Nb-Ti-Al ternary system, the phase structures and morphologies of splat quenched alloys among TiAl, Ti3Al, γ1 and TiAl3, NbAl3 phases were investigated by optical microscopy, transmission electron microscopy and X-ray and electron diffraction. A phase constitution map under a rapid solidified state is given. The modification of microstructures, formation of metastable phases, solubility extension and change in solidification path are presented and discussed. Some comparisons are made with the results of previous workers

  13. Oxygen for protective oxide scale formation on pins and structural material surfaces in lead-alloy cooled reactors

    International Nuclear Information System (INIS)

    Highlights: • Pb alloy coolants require oxygen for in situ oxide scale formation. • Initial scale growth requires large amounts of oxygen. • Pre-oxidation is needed to assure oxygen delivery. • Surface aluminization slows down oxygen consumption by half. • PbO based oxygen transfer needed for phases of high consumption. - Abstract: Oxygen dissolved in liquid Pb alloys prevents dissolution attack on structural steels by formation of oxide scales on the surface. The required amount of oxygen for continuous scale formation depends on temperature on the kind of steel and its oxidation behavior. Compatibility of the steels in reactor systems with liquid lead alloys can only be maintained if the oxygen consumed by the growing oxide scales is replaced. Calculation of the oxygen consumed is performed on the basis of experiments on the oxide scale growth on steels in liquid Pb alloys. These calculations consider also the change in surface temperature caused by the growth of the oxide scales. The design data of EFIT (European Facility for Industrial Transmutation) and a realistic start-up scenario for such a system was used in the investigation. Also the impact of fuel element exchange and the replacement of heat exchangers were considered. The oxygen consumption is very high in the beginning, when the metals get into contact with the lead alloy. It is a great advantage to employ structures that have already protective oxide scales or can form those during a commissioning phase at 400 °C inside the reactor. Otherwise, the oxygen consumption rate would be difficult to handle. A further great improvement would be to alloy the surface of heavy loaded structure parts like the high temperature parts of fuel pins and the heat exchanger tubes with Al to form thin stable oxide films, which, furthermore, have the advantage of a low thermal resistance. This surface treatment would cut down the overall oxygen consumption to less than the half of it. It may be not possible to

  14. Oxygen for protective oxide scale formation on pins and structural material surfaces in lead-alloy cooled reactors

    Energy Technology Data Exchange (ETDEWEB)

    Weisenburger, Alfons, E-mail: alfons.weisenburger@kit.edu [Institute for Pulsed Power and Microwave Technology (IHM), Karlsruhe Institute of Technology (KIT), Herrmann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany); Mansani, Luigi [ANSALDO NUCLEARE S.p.a., C.so F.M. Perrone 25, 16152 Genova (Italy); Schumacher, Gustav; Müller, Georg [Institute for Pulsed Power and Microwave Technology (IHM), Karlsruhe Institute of Technology (KIT), Herrmann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany)

    2014-07-01

    Highlights: • Pb alloy coolants require oxygen for in situ oxide scale formation. • Initial scale growth requires large amounts of oxygen. • Pre-oxidation is needed to assure oxygen delivery. • Surface aluminization slows down oxygen consumption by half. • PbO based oxygen transfer needed for phases of high consumption. - Abstract: Oxygen dissolved in liquid Pb alloys prevents dissolution attack on structural steels by formation of oxide scales on the surface. The required amount of oxygen for continuous scale formation depends on temperature on the kind of steel and its oxidation behavior. Compatibility of the steels in reactor systems with liquid lead alloys can only be maintained if the oxygen consumed by the growing oxide scales is replaced. Calculation of the oxygen consumed is performed on the basis of experiments on the oxide scale growth on steels in liquid Pb alloys. These calculations consider also the change in surface temperature caused by the growth of the oxide scales. The design data of EFIT (European Facility for Industrial Transmutation) and a realistic start-up scenario for such a system was used in the investigation. Also the impact of fuel element exchange and the replacement of heat exchangers were considered. The oxygen consumption is very high in the beginning, when the metals get into contact with the lead alloy. It is a great advantage to employ structures that have already protective oxide scales or can form those during a commissioning phase at 400 °C inside the reactor. Otherwise, the oxygen consumption rate would be difficult to handle. A further great improvement would be to alloy the surface of heavy loaded structure parts like the high temperature parts of fuel pins and the heat exchanger tubes with Al to form thin stable oxide films, which, furthermore, have the advantage of a low thermal resistance. This surface treatment would cut down the overall oxygen consumption to less than the half of it. It may be not possible to

  15. Molecular level assessment of thermal transport and thermoelectricity in materials: From bulk alloys to nanostructures

    Science.gov (United States)

    Kinaci, Alper

    The ability to manipulate material response to dynamical processes depends on the extent of understanding of transport properties and their variation with chemical and structural features in materials. In this perspective, current work focuses on the thermal and electronic transport behavior of technologically important bulk and nanomaterials. Strontium titanate is a potential thermoelectric material due to its large Seebeck coefficient. Here, first principles electronic band structure and Boltzmann transport calculations are employed in studying the thermoelectric properties of this material in doped and deformed states. The calculations verified that excessive carrier concentrations are needed for this material to be used in thermoelectric applications. Carbon- and boron nitride-based nanomaterials also offer new opportunities in many applications from thermoelectrics to fast heat removers. For these materials, molecular dynamics calculations are used to evaluate lattice thermal transport. To do this, first, an energy moment term is reformulated for periodic boundary conditions and tested to calculate thermal conductivity from Einstein relation in various systems. The influences of the structural details (size, dimensionality) and defects (vacancies, Stone-Wales defects, edge roughness, isotopic disorder) on the thermal conductivity of C and BN nanostructures are explored. It is observed that single vacancies scatter phonons stronger than other type of defects due to unsatisfied bonds in their structure. In pristine states, BN nanostructures have 4-6 times lower thermal conductivity compared to C counterparts. The reason of this observation is investigated on the basis of phonon group velocities, life times and heat capacities. The calculations show that both phonon group velocities and life times are smaller in BN systems. Quantum corrections are also discussed for these classical simulations. The chemical and structural diversity that could be attained by

  16. Properties and response of composite material with spheroidal superelastic shape memory alloy inclusions subject to three-dimensional stress state

    International Nuclear Information System (INIS)

    This communication illustrates the method of evaluation of the stiffness tensor and the stress-strain relationship of a particulate composite material with randomly distributed spheroidal superelastic shape memory alloy (SMA) inclusions that is subject to three-dimensional stresses. The Mori-Tanaka homogenization technique in conjunction with the Tanaka phenomenological SMA theory is applied to develop relations between the properties of the composite material and the applied stresses. In addition, the composite stress-strain loop reflecting hysteresis within the SMA material is generated. It is shown that the energy dissipation within a metal matrix composite with spherical SMA inclusions is comparable to that observed in composites with SMA fibres. The solution is exact within the framework of the assumptions of the Mori-Tanaka and phenomenological SMA theories.

  17. Physicochemical properties of alloys of PbTe-Fe2Te3 system

    International Nuclear Information System (INIS)

    Physicochemical and some electric properties of PbTe-Fe2Te3 cut alloys are investigated. State diagram for this system where at 1145 K PbFe2Te4 new ternary compound is formed, is plotted. Temperature dependences of electric parameters have shown that PbFe2Te4 compound is semiconductor with conductivity of electron type

  18. Physical properties of the complex metallic alloy phases in the Al-Pd-Mn system

    OpenAIRE

    Dolinsek, Janez; Jaglicic, Zvonko; Smontara, Ana

    2005-01-01

    Abstract The Al-Pd-Mn system of intermetallics contains complex metallic alloy (CMA) phases, whose crystal structures are based on giant unit cells comprising up to more than a thousand atoms per cell. We performed investigation of the magnetic, electrical, thermal transport and thermoelectric properties of the i' phase and the related ? phase on single-crystalline samples.

  19. Formation of hydrotalcite coating on the aluminum alloy 6060 in spray system

    DEFF Research Database (Denmark)

    Zhou, Lingli; Friis, Henrik; Roefzaad, Melanie;

    2016-01-01

    Coatings with the composition of Li-Al-NO3 hydrotalcite were formed on the Al alloy 6060 using a spray system. The coatings consist of crystals with a typical hydrotalcite structure. Dense, uniform and blade-like flakes cover completely the surface of the Al substrate. The coatings display a mult...

  20. Enhancement and Commercialization of the Alloy Selection System for Elevated Temperatures - ASSET

    Energy Technology Data Exchange (ETDEWEB)

    Randy C. John

    2005-11-05

    A corrosion engineering information system was created to manage, correlate and predict corrosion of alloys and also to use thermochemical calculations to predict the occurrence of dominant corrosion mechanisms in hot gases found in many different chemical processes and other related industrial processes.

  1. A comparative study of the performance and economics of advanced and conventional structural materials in fusion systems

    International Nuclear Information System (INIS)

    The impact of the neutron wall load as well as the lifetime and operating temperature of the structural material on tokamak reactor economics was investigated and a comparative study of stainless steel and vanadium alloys was performed. In order to limit the fractional increase in the cost of energy due to the plant downtime, t, for replacement of the structural material to delta, the structure lifetime, T, must be greater than t/delta where T and t are in years. Economically attractive tokamak reactors produce a neutron wall load of 3-4 MW/m2 for 3000 MW thermal power. The cost of energy is optimized by an operating temperature of the structural material in the wall/blanket in the range 475-5000C for stainless steel and 620-6600C for vanadium alloys. The gain in electric power due to higher operating temperatures is not sufficient to offset the penalty in the capital cost associated with the use of vanadium alloys as compared to stainless steel. Therefore, the vanadium alloy must exhibit a significant lifetime advantage over stainless steel to be economically competitive. The magnitude of this advantage is particularly sensitive to the plant downtime and the reference lifetime of stainless steel as well as the extent to which the refractory alloy has to be used in the heat transport system. (orig.)

  2. Design of lead-free candidate alloys for high-temperature soldering based on the Au–Sn system

    DEFF Research Database (Denmark)

    Chidambaram, Vivek; Hattel, Jesper Henri; Hald, John

    2010-01-01

    Au–Sn based candidate alloys have been proposed as a substitute for high-lead content solders that are currently being used for high-temperature soldering. The changes in microstructure and microhardness associated with the alloying of Ag and Cu to the Au rich side as well to the Sn rich side of...... the Au–Sn binary system were explored in this work. Furthermore, the effects of thermal aging on the microstructure and microhardness of these promising Au–Sn based ternary alloys were investigated. For this purpose, the candidate alloys were aged at a lower temperature, 150°C for up to 1week and...

  3. Precipitation hardening in ternary alloys of the Al-Sc-Cu and Al-Sc-Si systems

    International Nuclear Information System (INIS)

    The processes of precipitation hardening in cast ternary alloys of the Al-Sc-Cu and Al-Sc-Si systems were studied in the temperature range of aging from 100 to 450 C and at exposures to 200 h. It was shown that the CuAl2 and ScAl3 phases were involved in the process of aging in ternary Al-Sc-Cu alloys, and the Si and V (AlSiSc) phases, in ternary Al-Sc-Si alloys with excess silicon in a supersaturated solid solution. The V phase was for the first time revealed as the hardening phase in aluminum alloys

  4. Thermodynamic analysis of the change of solid solubility in a binary system processed by mechanical alloying

    International Nuclear Information System (INIS)

    Using a non-equilibrium process, it is possible to extend the solid solubility range in metallic systems. Therefore, the main objective of this work was to apply a thermodynamic model to predict the change in the solubility limit of systems with positive enthalpy mixing (Cu-Cr and Fe-Cu) processed by mechanical alloying. It was found that increasing the density of crystalline defects alters the solubility limit in these binary systems

  5. Application of advanced austenitic alloys to fossil power system components

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.

    1996-06-01

    Most power and recovery boilers operating in the US produce steam at temperatures below 565{degrees}C (1050{degrees}F) and pressures below 24 MPa (3500 psi). For these operating conditions, carbon steels and low alloy steels may be used for the construction of most of the boiler components. Austenitic stainless steels often are used for superheater/reheater tubing when these components are expected to experience temperatures above 565{degrees}C (1050{degrees}F) or when the environment is too corrosive for low alloys steels. The austenitic stainless steels typically used are the 304H, 321H, and 347H grades. New ferritic steels such as T91 and T92 are now being introduced to replace austenitic: stainless steels in aging fossil power plants. Generally, these high-strength ferritic steels are more expensive to fabricate than austenitic stainless steels because the ferritic steels have more stringent heat treating requirements. Now, annealing requirements are being considered for the stabilized grades of austenitic stainless steels when they receive more than 5% cold work, and these requirements would increase significantly the cost of fabrication of boiler components where bending strains often exceed 15%. It has been shown, however, that advanced stainless steels developed at ORNL greatly benefit from cold work, and these steels could provide an alternative to either conventional stainless steels or high-strength ferritic steels. The purpose of the activities reported here is to examine the potential of advanced stainless steels for construction of tubular components in power boilers. The work is being carried out with collaboration of a commercial boiler manufacturer.

  6. Effect of cobalt content on electrochemical performance of La-Mg-Ni system (Ce2Ni7-type) electrode alloys

    Institute of Scientific and Technical Information of China (English)

    WANG Xinlin; DONG Xiaoping; ZHANG Yanghuan; GUO Shihai; Lü Fanxiu

    2008-01-01

    In order to improve the cyclic stability of La-Mg-Ni system (Ce2Ni7-type) alloy electrode, small amount of Co was added in La0.75Mg0.25Ni3.5 alloy. The effect of Co on electrochemical performance and microstructure of the alloys were investigated in detail. XRD results showed that the alloys had multiphase structure composed of (La, Mg)2Ni7, LaNi5 and small amount of LaNi2 phases. The discharge capacity of the alloys first increased and then decreased with increasing Co content. At a discharge current density of 900 mA/g, the HRD of the alloy electrodes increased from 81.3% (x=0) to 89.2 % (x=0.2), and then reduced to 87.8 % (x=0.6). After 60 charge/discharge cycles, the capacity retention rate of the alloys enhanced from 52.67% to 61.32%, and the capacity decay rate of the alloys decreased from 2.60 to 2.05 mAh/g per cycle with increasing Co content. The obtained results by XPS and XRD showed that the fundamental reasons for the capacity decay of the La-Mg-Ni system (Ce2Ni7-type) alloy electrodes were corrosion and oxidation as well as passivation of Mg and La in alkaline solution.

  7. Development of a rotor alloy for advanced ultra super critical turbine power generation system

    Energy Technology Data Exchange (ETDEWEB)

    Miyashita, Shigekazu; Yamada, Masayuki; Suga, Takeo; Imai, Kiyoshi; Nemoto, Kuniyoshi; Yoshioka, Youmei [Toshiba Corporation, Yokohama (Japan)

    2008-07-01

    A Ni-based superalloy ''TOS1X'', for the rotor material of the 700 class advanced ultra super critical (A-USC) turbine power generation system was developed. TOS1X is an alloy that is improved in the creep rupture strength of Inconel trademark 617 maintaining both forgeability and weldability. The 7 t weight model rotor made of TOS1X was manufactured by double melt process, vacuum induction melting and electro slag remelting, and forging. During forging process, forging cracks and any other abnormalities were not detected on the ingots. The metallurgical and the mechanical properties in this rotor were investigated. Macro and micro structure observation, and some mechanical tests were conducted. According to the metallurgical structure investigation, there was no remarkable segregation in whole area and the forging effect was reached in the center part of the rotor ingot. The results of tensile test and creep rupture test proved that proof stress and tensile stress of the TOS1X are higher than those of Inconel trademark 617 and creep rupture strength of TOS1X is much superior than that of Inconel trademark 617. (orig.)

  8. Alloying effects on the hydrogen-storage capability of Pd–TM–H (TM = Cu, Au, Pt, Ir) systems

    International Nuclear Information System (INIS)

    Highlights: • Magnetic susceptibilities and hydrogen capabilities for Pd–TM–H were simultaneously measured. • Magnetic susceptibilities of Pd–Pt–H and Pd–Ir–H exhibited different behavior from Pd–H. • Hydrogen capabilities of Pd–TM were decreased with increasing TM content. • Alloying Pd with Pt and Ir reduced more its hydrogen capability than alloying with Cu and Au. • These results were explained by change on band structure above Fermi level by alloying. - Abstract: Pressure–composition isotherms and the magnetic susceptibilities of Pd–TM–H (TM = Cu, Au, Pt, and Ir) systems were measured at ambient temperature, and the effects of alloying between Pd and transition metals on the hydrogen storage capability of these Pd–TM alloys were investigated by considering their electronic band structures. All of the magnetic susceptibilities for the Pd–TM–H systems decreased linearly with hydrogen uptake. For the Pd–Cu alloy, the magnetic susceptibility was nearly zero at the terminal composition of hydrogen in the plateau region obtained from the pressure–composition isotherm, and the terminal composition decreased with increasing Cu substitution. These results indicated that the hydrogen-storage capability was proportional to the amount of unoccupied d states in the electronic band structure of the Pd–Cu alloy. The Pd–Au–H system exhibited substantially the same behavior as the Pd–Cu–H system. For the Pd–Pt and Pd–Ir alloys, the magnetic susceptibility at the terminal composition of hydrogen in the plateau exhibited a finite positive value, indicating that the unoccupied d states in the Pd–Pt and Pd–Ir alloys were not filled when the maximum quantity of hydrogen was stored in the alloys. These finite magnetic susceptibilities at the terminal composition of hydrogen in the plateau region were explained by the structural modification of the unoccupied d states in the electronic band structures due to alloying

  9. Materials and fabrication requirements for APWR systems

    International Nuclear Information System (INIS)

    Materials specifications for advanced pressurized water-cooled reactor (APWR) systems are generally based on existing designs, with improved materials and fabrication procedures being developed to counter known degradation effects. In this paper, materials ageing and degradation mechanisms in PWR primary circuit pressure boundary components (i.e. the reactor pressure vessel (RPV), control rod drive mechanisms (CRDMs), coolant piping, coolant pump casing, pressurizer, and steam generators) are reviewed. Important degradation mechanisms include irradiation embrittlement of the RPV, thermal ageing embrittlement of ferritic (e.g. the pressurizer) and cast austenitic (e.g. coolant pump casing and pipe elbows) steel components and environmentally assisted cracking of steam generator tubing and CRDM penetrations. Improved materials specifications and component design and fabrication issues affecting the integrity of the pressure boundary are discussed in the light of these materials problems. Improved fabrication procedures adopted for Sizewell B, such as the utilization of ring forgings to eliminate axial welds in the RPV and steam generator shells and the use of one-piece castings for coolant pump casings, provide a benchmark against which other APWR designs may be judged. (author)

  10. Welding of aluminum alloys through thermite like reactions in Al–CuO–Ni system

    International Nuclear Information System (INIS)

    Highlights: ► Combustion synthesis reactions were utilized for welding of aluminum alloys. ► A composite joint reinforced by different intermetallic compounds was obtained. ► Using metal oxides as a part of raw materials makes the welding process economical. ► Furthermore, this process introduces new applications for thermite reactions. - Abstract: In this work, first, a metastable composite powder of “14Al–3CuO–Ni” with a decreased ignition temperature was obtained via Arrested Reactive Milling (ARM), then this exothermic blend was used for welding of 1100 Aluminum alloy. The reactive media and the weld zones were investigated using scanning electron microscope. X-ray diffraction experiment and morphological investigations accompanied with the EDS analyses were carried out in order to evaluate the reactions’ products. Vickers microhardness profile across the joint and the shear strength of the joints were determined. The weld zone thickness in each of the parent alloys was measured to be 750 μm, approximately. Results showed that different reactions occurring during the process lead to the in situ formation of different intermetallic compounds such as Al3Ni2 and Al7Cu4Ni as well as Al2O3 nanoparticles at the interface. Thus, this area has the maximum hardness (80–90 VHN) and the minimum hardness of 35 VHN belongs to the parent alloys. The mean shear strength of the obtained joints was 27 MPa.

  11. Effect of phase composition on the corrosion properties of alloys of the magnesium-yttrium system in neutral solutions

    International Nuclear Information System (INIS)

    A study is made of the effect of phase composition on the corrosive dissolution of binary alloys of the system magnesium-8.2% yttrium. It is shown that the appearance of the intermetallide Mg24Y5 - being the effective cathode - intensifies self-dissolution of the alloy under conditions of anodic galvanostatic polarization

  12. Performance of tantalum-tungsten alloy selective emitters in thermophotovoltaic systems

    Science.gov (United States)

    Stelmakh, Veronika; Rinnerbauer, Veronika; Chan, Walker R.; Senkevich, Jay J.; Joannopoulos, John D.; Soljačić, Marin; Celanovic, Ivan

    2014-06-01

    A tantalum tungsten solid solution alloy, Ta 3% W, based 2D photonic crystal (PhC) was designed and fabricated for high-temperature energy conversion applications. Ta 3% W presents advantages compared to the non-alloys as it combines the better high-temperature thermomechanical properties of W with the more compliant material properties of Ta, allowing for a direct system integration path of the PhC as selective emitter/absorber into a spectrum of energy conversion systems. Indeed metallic PhCs are promising as high performance selective thermal emitters for thermophotovoltaics (TPV), solar thermal, and solar TPV applications due to the ability to tune their spectral properties and achieve highly selective emission. A 2D PhC was designed to have high spectral selectivity matched to the bandgap of a TPV cell using numerical simulations and fabricated using standard semiconductor processes. The emittance of the Ta 3% WPhC was obtained from near-normal reectance measurements at room temperature before and after annealing at 1200 °C for 24h in vacuum with a protective coating of 40 nm HfO2, showing high selectivity in agreement with simulations. SEM images of the cross section of the PhC prepared by FIB confirm the structural stability of the PhC after anneal, i.e. the coating effectively prevented structural degradation due to surface diffusion. The mechanical and thermal stability of the substrate was characterized as well as the optical properties of the fabricated PhC. To evaluate the performance of the selective emitters, the spectral selectivity and useful emitted power density are calculated as a function of operating temperature. At 1200 °C, the useful emitted irradiance is selectively increased by a factor of 3 using the selective emitter as compared to the non-structured surface. All in all, this paper demonstrates the suitability of 2D PhCs fabricated on polycrystalline Ta-W substrates with an HfO2 coating for TPV applications.

  13. Active Vibration Reduction of Titanium Alloy Fan Blades (FAN1) Using Piezoelectric Materials

    Science.gov (United States)

    Choi, Benjamin; Kauffman, Jeffrey; Duffy, Kirsten; Provenza, Andrew; Morrison, Carlos

    2010-01-01

    The NASA Glenn Research Center is developing smart adaptive structures to improve fan blade damping at resonances using piezoelectric (PE) transducers. In this paper, a digital resonant control technique emulating passive shunt circuits is used to demonstrate vibration reduction of FAN1 Ti real fan blade at the several target modes. Single-mode control and multi-mode control using one piezoelectric material are demonstrated. Also a conceptual study of how to implement this digital control system into the rotating fan blade is discussed.

  14. FACADE SYSTEM MADE OF POROUS MATERIALS

    Directory of Open Access Journals (Sweden)

    Zhukov Aleksey Dmitrievich

    2012-10-01

    Full Text Available The proposed multi-component façade system is made of porous concretes employed both as bearing structures and for heat insulation and fireproofing purposes. The authors also provide their recommendations in respect of the mounting of the proposed façade system. The façade system considered in the article is composed of wall foam concrete blocks reinforced by basalt fibers (bearing elements of the structure, cellular concrete polystyrene (thermal insulation, and porous concrete (fireproofing and thermal insulation. Retained shuttering (in the fireproofing sections represents chrysolite cement sheets attached to the structures composed of glass-fiber plastic elements. The application of insulating porous concrete as a fireproofing material is based on the principle of adjustable stress-strained states of materials in the environment of variable pressure. This technology was developed at Moscow State University of Civil Engineering, and it was initially designated for the manufacturing of tailor-made products. The above concrete is also designated for retained shuttering and modified cavity masonry walls. Porous concrete that expands inside the fireproofing cavity ensures a tight contact both with the basic material and thermal insulation plates. The use of materials of the same origin (Portland cement means the formation of strong transition zones connecting the system components in the course of its hardening and further operation. The results of the thermotechnical calculation demonstrate that the thermal resistance registered on the surface of the wall that is 3 meters high (that has a 0.4 m fireproofing cavity is equal to 3.98 sq. m. C/Wt. The value of the coefficient of thermotechnical heterogeneity (r is equal to 0.86 with account for the thickness and thermal conductivity of point and linear elements. If the thermotechnical heterogeneity is taken into consideration, the thermal resistance of the proposed wall is equal to 3.42 m2 С/Wt.

  15. Development of materials supply system requirements

    OpenAIRE

    Brynning, Nicklas; Kihlström, Joakim

    2010-01-01

    In industry today, the need for excellent product development and realization in many different aspects is increasing. This calls for excellent quality, while at the same time time-to-market is increasingly important. A concurrent engineering (CE) approach is directed towards simultaneously developing different aspects of product realization in order to enhance both quality and speed. This thesis deals with the internal materials supply system (MSS) from a CE approach. Logistics aspects are o...

  16. Materials and economics of energy systems

    Energy Technology Data Exchange (ETDEWEB)

    Frankel, H.E.; Dapkunas, S.J.

    1978-10-01

    In certain systems, such as MHD, solar electric power and fusion, the whole technology is almost totally dependent on either new materials or innovative designs or more probably some combination of these two. In more mature energy production systems an increase in availability, in many instances, can be achieved by thorough root cause analysis and relatively rapid research and development. In other energy systems, such as coal conversion, the economic feasibility of a process is directly linked to the degree of availability of the plant as well as the degree of redundancy required to achieve economic or competitive availability. Thus, the relegation of the field of materials of construction, whether of the R and D variety or the less glamorous but more sobering root cause, failure analysis type - to a necessary but decidedly secondary role is unwise and downright foolish. Comparatively modest investments in these areas can, if not entirely eliminate, at least substantially lower, the materials barrier for the economic production of energy.

  17. Advanced Materials for Mercury 50 Gas Turbine Combustion System

    Energy Technology Data Exchange (ETDEWEB)

    Price, Jeffrey

    2008-09-30

    injector development, multiple concepts including high thermal resistance thermal barrier coatings (TBC), oxide dispersion strengthened (ODS) alloys, continuous fiber ceramic composites (CFCC), and monolithic ceramics were evaluated before down-selection to the most promising candidate materials for field evaluation. Preliminary, component and sub-scale testing was conducted to determine material properties and demonstrate proof-of-concept. Full-scale rig and engine testing was used to validated engine performance prior to field evaluation at a Qualcomm Inc. cogeneration site located in San Diego, California. To ensure that the CFCC liners with the EBC proposed under this program would meet the target life, field evaluations of ceramic matrix composite liners in Centaur{reg_sign} 50 gas turbine engines, which had previously been conducted under the DOE sponsored Ceramic Stationary Gas Turbine program (DE-AC02-92CE40960), was continued under this program at commercial end-user sites under Program Subtask 1A - Extended CFCC Materials Durability Testing. The goal of these field demonstrations was to demonstrate significant component life, with milestones of 20,000 and 30,000 hours. Solar personnel monitor the condition of the liners at the field demonstration sites through periodic borescope inspections and emissions measurements. This program was highly successful at evaluating advanced materials and down-selecting promising solutions for use in gas turbine combustions systems. The addition of the advanced materials technology has enabled the predicted life of the Mercury 50 combustion system to reach 30,000 hours, which is Solar's typical time before overhaul for production engines. In particular, a 40 mil thick advanced Thermal Barrier Coating (TBC) system was selected over various other TBC systems, ODS liners and CFCC liners for the 4,000-hour field evaluation under the program. This advanced TBC is now production bill-of-material at various thicknesses up to 40

  18. Concept for hazardous material management and container closure using copper based alloys

    International Nuclear Information System (INIS)

    The final phase of the nuclear fuel cycle begins with the discharge of spent fuel from the utility reactor and ends with the neutralization of the long lived fuel elements, presently envisaged as natural decay during geological disposal. The spent fuel is contained by an engineered barrier which is secured within a geological barrier. Both containment boundaries, the engineered and the geological, are selected for long term stability and statistical safety. One advantage of the following concept is that the spent fuel is secured by a high integrity engineered barrier early in the final phase of the nuclear fuel cycle. The concept takes advantage of the unique features of two copper based, precipitation hardenable alloys which have exhibited a thirty year history of successful application in high consequence designs. This copper-beryllium alloy family is well established for its corrosion resistance, fatigue integrity, fracture toughness and mechanical stability while offering a unique combination of high strength and excellent thermal conductivity

  19. Hydrogen embrittlement and hydrogen induced stress corrosion cracking of high alloyed austenitic materials; Wasserstoffversproedung und wasserstoffinduzierte Spannungsrisskorrosion hochlegierter austenitischer Werkstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Mummert, K.; Uhlemann, M.; Engelmann, H.J. [Institut fuer Festkoerper- und Werkstofforschung Dresden e.V. (Germany)

    1998-11-01

    The susceptiblity of high alloyed austenitic steels and nickel base alloys to hydrogen-induced cracking is particularly determined by 1. the distribution of hydrogen in the material, and 2. the microstructural deformation behaviour, which last process is determined by the effects of hydrogen with respect to the formation of dislocations and the stacking fault energy. The hydrogen has an influence on the process of slip localization in slip bands, which in turn affects the microstructural deformation behaviour. Slip localization increases with growing Ni contents of the alloys and clearly reduces the ductility of the Ni-base alloy. Although there is a local hydrogen source involved in stress corrosion cracking, emanating from the corrosion process at the cathode, crack growth is observed only in those cases when the hydrogen concentration in a small zone ahead of the crack tip reaches a critical value with respect to the stress conditions. Probability of onset of this process gets lower with growing Ni content of the alloy, due to increasing diffusion velocity of the hydrogen in the austenitic lattice. This is why particularly austenitic steels with low Ni contents are susceptible to transcrystalline stress corrosion cracking. In this case, the microstructural deformation process at the crack tip is also influenced by analogous processes, as could be observed in hydrogen-loaded specimens. (orig./CB) [Deutsch] Die Empfindlichkeit von hochlegierten austentischen Staehlen und Nickelbasislegierungen gegen wasserstoffinduziertes Risswachstum wird im wesentlichen bestimmt durch 1. die Verteilung von Wasserstoff im Werkstoff und 2. das mikrostrukturelle Verformungsverhalten. Das mikrostrukturelle Deformationsverhalten ist wiederum durch den Einfluss von Wasserstoff auf die Versetzungsbildung und die Stapelfehlerenergie charakterisiert. Das mikrostrukturelle Verformungsverhalten wird durch wasserstoffbeeinflusste Gleitlokalisierung in Gleitbaendern bestimmt. Diese nimmt mit

  20. Development of fabrication technology for low activation vanadium alloys as fusion blanket structural materials

    International Nuclear Information System (INIS)

    High purity vanadium alloy products, such as plates, wires and tubes, were fabricated from reference high-purity V-4Cr-4Ti ingots designated as NIFS-HEAT, by using technologies applicable to industrial scale fabrication. Impurity behavior during breakdown, and its effect on mechanical properties were investigated. It was revealed that mechanical properties of the products were significantly improved by the control of Ti-C, N, O precipitation induced during the processes. (author)

  1. Influence of cooling rates on properties of pre-alloyed PM materials

    OpenAIRE

    L.A. Dobrzański; M. Musztyfaga

    2009-01-01

    Purpose: The paper focuses on microstructural and mechanical properties of pre-alloyed Astaloy CrL and CrM sintered steels with high addition of carbon.Design/methodology/approach: The main objective of the present work was to establish the effect of cooling rates on the microstructure and properties such as: Charpy impact test, microhardness, wear resistance (disk on disk test) were evaluated depending on chemical composition. Compacts containing low amounts of chromium, molybdenum and high ...

  2. An investigation on corrosion protection of chromium nitride coated Fe-Cr alloy as a bipolar plate material for proton exchange membrane fuel cells

    Science.gov (United States)

    Pan, T. J.; Zhang, B.; Li, J.; He, Y. X.; Lin, F.

    2014-12-01

    The corrosion properties of chromium nitride (CrN) coating are investigated to assess the potential use of this material as a bipolar plate for proton exchange membrane fuel cells (PEMFCs). Conductive metallic ceramic CrN layers are firstly deposited onto Fe-Cr alloy using a multi-arc ion plating technique to increase the corrosion resistance of the base alloy. Electrochemical measurements indicate that the corrosion resistance of the substrate alloy is greatly enhanced by the CrN coating. The free corrosion potential of the substrate is increased by more than 50 mV. Furthermore, a decrease in three orders of magnitude of corrosive current density for the CrN-coated alloy is observed compared to the as-received Fe-Cr alloy. Long-term immersion tests show that the CrN layer is highly stable and effectively acts as a barrier to inhibit permeation of corrosive species. On the contrary, corrosion of the Fe-Cr alloy is rather severe without the protection of CrN coating due to the active dissolution. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion process of the CrN/Fe-Cr alloy submerged in a simulated PEMFCs environment.

  3. Aluminum-Scandium Alloys: Material Characterization, Friction Stir Welding, and Compatibility With Hydrogen Peroxide (MSFC Center Director's Discretionary Fund Final Report, Proj. No. 04-14)

    Science.gov (United States)

    Lee, J. A.; Chen, P. S.

    2004-01-01

    This Technical Memorandum describes the development of several high-strength aluminum (Al) alloys that are compatible with hydrogen peroxide (H2O2) propellant for NASA Hypersonic-X (Hyper-X) vehicles fuel tanks and structures. The yield strengths for some of these Al-magnesium-based alloys are more than 3 times stronger than the conventional 5254-H112 Al alloy, while maintaining excellent H2O2 compatibility similar to class 1 5254 alloy. The alloy development strategy is to add scandium, zirconium, and other transitional metals with unique electrochemical properties, which will not act as catalysts, to decompose the highly concentrated 90 percent H2O2. Test coupons are machined from sheet metals for H2O2 long-term exposure testing and mechanical properties testing. In addition, the ability to weld the new alloys using friction stir welding has also been explored. The new high-strength alloys could represent an enabling material technology for Hyper-X vehicles, where flight weight reduction is a critical requirement.

  4. Titanium-alloy enhances bone-pedicle screw fixation: mechanical and histomorphometrical results of titanium-alloy versus stainless steel

    OpenAIRE

    Christensen, F.B.; Dalstra, M.; Sejling, F.; Overgaard, S.; Bünger, C.

    2000-01-01

    Several types of pedicle screw systems have been utilized to augment lumbar spine fusion. The majority of these systems are made of stainless steel (Ss), but titanium-alloy (Ti-alloy) devices have recently been available on the market. Ti-alloy implants have several potential advantages over Ss ones. High bioactivity and more flexibility may improve bone ingrowth and mechanical fixation, and the material also offers superior magnetic resonance imaging (MRI) and computed tomography (CT) resolu...

  5. Rapid Prototyping for In Vitro Knee Rig Investigations of Prosthetized Knee Biomechanics: Comparison with Cobalt-Chromium Alloy Implant Material

    Science.gov (United States)

    Schröder, Christian; Steinbrück, Arnd; Müller, Tatjana; Woiczinski, Matthias; Chevalier, Yan; Müller, Peter E.; Jansson, Volkmar

    2015-01-01

    Retropatellar complications after total knee arthroplasty (TKA) such as anterior knee pain and subluxations might be related to altered patellofemoral biomechanics, in particular to trochlear design and femorotibial joint positioning. A method was developed to test femorotibial and patellofemoral joint modifications separately with 3D-rapid prototyped components for in vitro tests, but material differences may further influence results. This pilot study aims at validating the use of prostheses made of photopolymerized rapid prototype material (RPM) by measuring the sliding friction with a ring-on-disc setup as well as knee kinematics and retropatellar pressure on a knee rig. Cobalt-chromium alloy (standard prosthesis material, SPM) prostheses served as validation standard. Friction coefficients between these materials and polytetrafluoroethylene (PTFE) were additionally tested as this latter material is commonly used to protect pressure sensors in experiments. No statistical differences were found between friction coefficients of both materials to PTFE. UHMWPE shows higher friction coefficient at low axial loads for RPM, a difference that disappears at higher load. No measurable statistical differences were found in knee kinematics and retropatellar pressure distribution. This suggests that using polymer prototypes may be a valid alternative to original components for in vitro TKA studies and future investigations on knee biomechanics. PMID:25879019

  6. Rapid Prototyping for In Vitro Knee Rig Investigations of Prosthetized Knee Biomechanics: Comparison with Cobalt-Chromium Alloy Implant Material

    Directory of Open Access Journals (Sweden)

    Christian Schröder

    2015-01-01

    Full Text Available Retropatellar complications after total knee arthroplasty (TKA such as anterior knee pain and subluxations might be related to altered patellofemoral biomechanics, in particular to trochlear design and femorotibial joint positioning. A method was developed to test femorotibial and patellofemoral joint modifications separately with 3D-rapid prototyped components for in vitro tests, but material differences may further influence results. This pilot study aims at validating the use of prostheses made of photopolymerized rapid prototype material (RPM by measuring the sliding friction with a ring-on-disc setup as well as knee kinematics and retropatellar pressure on a knee rig. Cobalt-chromium alloy (standard prosthesis material, SPM prostheses served as validation standard. Friction coefficients between these materials and polytetrafluoroethylene (PTFE were additionally tested as this latter material is commonly used to protect pressure sensors in experiments. No statistical differences were found between friction coefficients of both materials to PTFE. UHMWPE shows higher friction coefficient at low axial loads for RPM, a difference that disappears at higher load. No measurable statistical differences were found in knee kinematics and retropatellar pressure distribution. This suggests that using polymer prototypes may be a valid alternative to original components for in vitro TKA studies and future investigations on knee biomechanics.

  7. Magnesium alloy and graphite wastes encapsulated in cementitious materials - Experimental approach

    International Nuclear Information System (INIS)

    Magnesium alloys (Mg-0.8%Zr and Mg-1.2%Mn) and graphite from spent nuclear fuel, that have been used in the former French gas cooled reactors, have been stored together in AREVA La Hague plant. The recovery and packaging of these wastes is currently studied and several solutions are under consideration. One of the developed solutions would be to mix these wastes in a grout composed of industrially available cement, e.g. OPC (Ordinary Portland Cement), OPC blended with blast furnace slag or aluminous cement. Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of magnesium hydroxide (Mg(OH)2, Brucite) resulting in a slow process of corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, it is important to select a cement matrix capable of lowering the corrosion kinetics of magnesium alloys. This is especially true when magnesium alloys are conditioned together with graphite wastes. Indeed, galvanic coupling phenomena may increase early age corrosion of the mixed waste, as magnesium and graphite will be found in electrical contact in the same electrolyte. Many types of common cements have been tested. All of them have shown strong hydrogen production when magnesium alloys and graphite are conditioned together into such cement pastes. Corrosion patterns, observed and analyzed by SEM/EDS, at the metal-binder interfaces, reveal important corrosion products layers as well as bubbles and cracks in the binder. Attempts to reduce corrosion by lowering water to cement ratio have been performed. W/C ratios as low as 0.2 have been tested but galvanic corrosion is not significantly reduced at early age when compared to a common ratio of 0.4. Best results were obtained by the use of laboratory synthesized tricalcium silicate (C3S) with an ordinary W/C ratio of 0.4 and also with white Portland clinker ground without additives such as gypsum and grinding agent. (authors)

  8. Multistrand, Fast Reaction, Shape Memory Alloy System for Uninhabited Aerial Vehicle Flight Control

    OpenAIRE

    M. Brennison; Barrett, R. M.; Kerth, L

    2012-01-01

    This paper details an investigation of shape memory alloy (SMA) filaments which are used to drive a flight control system with precision control in a real flight environment. An antagonistic SMA actuator was developed with an integrated demodulator circuit from a JR NES 911 subscale UAV actuator. Most SMA actuator studies concentrate on modeling the open-loop characteristics of such a system with full actuator performance modeling. This paper is a bit different in that it is very practically ...

  9. Thermodynamic properties of alloys of the binary In-La system

    Science.gov (United States)

    Shevchenko, M. A.; Ivanov, M. I.; Berezutski, V. V.; Sudavtsova, V. S.

    2016-06-01

    The thermochemical properties of melts of the binary In-La system were studied by the calorimetry method at 1250-1480 K over the whole concentration interval. It was shown that significant negative heat effects of mixing are characteristic features for these melts. Using the ideal associated solution (IAS) model, the activities of components, Gibbs energies and the entropies of mixing in the alloys, and the phase diagram of this system were calculated. They agree with the data from literature.

  10. Bioinspired Soft Actuation System Using Shape Memory Alloys

    Directory of Open Access Journals (Sweden)

    Matteo Cianchetti

    2014-07-01

    Full Text Available Soft robotics requires technologies that are capable of generating forces even though the bodies are composed of very light, flexible and soft elements. A soft actuation mechanism was developed in this work, taking inspiration from the arm of the Octopus vulgaris, specifically from the muscular hydrostat which represents its constitutive muscular structure. On the basis of the authors’ previous works on shape memory alloy (SMA springs used as soft actuators, a specific arrangement of such SMA springs is presented, which is combined with a flexible braided sleeve featuring a conical shape and a motor-driven cable. This robot arm is able to perform tasks in water such as grasping, multi-bending gestures, shortening and elongation along its longitudinal axis. The whole structure of the arm is described in detail and experimental results on workspace, bending and grasping capabilities and generated forces are presented. Moreover, this paper demonstrates that it is possible to realize a self-contained octopus-like robotic arm with no rigid parts, highly adaptable and suitable to be mounted on underwater vehicles. Its softness allows interaction with all types of objects with very low risks of damage and limited safety issues, while at the same time producing relatively high forces when necessary.

  11. Infrared imaging system using nanocarbon materials

    Science.gov (United States)

    Lai, King Wai Chiu; Xi, Ning; Chen, Hongzhi; Chen, Liangliang; Song, Bo

    2012-06-01

    Nanocarbon materials, such as carbon nanotubes and graphene, can potentially overcome the short comes in traditional infrared detector materials because of their excellent electrical and optical properties such as adjustable electrical band gap, low dark current, fast optical response time etc. This paper will present the development of an infrared imaging system that is capable of infrared imaging without cooling. The sensing elements of the system are carbon nanotubes and graphene. When they are illumined by an infrared light, the nano devices generate photocurrents, respectively. As a result, infrared images can be presented based on using compressive sensing after the collection of photocurrent from the nano devices. The development of this imaging system overcomes two major difficulties. First, the system uses singlepixel nano photodetector, so the pixel crosstalk phenomena of conventional sensor arrays can be eliminated. Second, the requirement of single-pixel unit reduces the manufacturing difficulties and costs. Under this compressive sensing camera configuration, 50 × 50 pixel infrared images can be reconstructed efficiently. The results demonstrated a possible solution to overcome the limitation of current infrared imaging.

  12. Basic research for alloy design of Nb-base alloys as ultra high temperature structural materials; Chokoon kozoyo niobuki gokin no gokin sekkei no tame no kisoteki kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Miura, E. [Tohoku University, Sendai (Japan); Yoshimi, K.; Hanada, S. [Tohoku Univ., Sendai (Japan). Research Inst. for Iron, Steel and Other Metals

    1997-02-01

    This paper describes an influence of additional elements on the high temperature deformation behavior of Nb-base solid solution alloys. Highly concentrated solid solution single crystals of Nb-Ta and Nb-Mo alloys were prepared. Compression test and strain rate sudden change test were conducted in the vacuum at temperatures ranging from 77 to 1773 K, to determine the strain rate sensitivity index. Yield stress of the Nb-Ta alloy was similar to that of Nb alloy at temperatures over 0.3{times}T{sub M}, where T{sub M} is fusing point of Nb. While, the yield stress increased with increasing the impurity oxygen concentration at temperatures below 0.3{times}T{sub M}. The yield stress became much higher than that of Nb alloy. The strain rate sensitivity index showed positive values in the whole temperature range. On the other hand, the yield stress of Nb-Mo alloy was higher than that of Nb alloy in the whole temperature range, and increased with increasing the Mo concentration. The strain rate sensitivity index showed negative values at the temperature range from 0.3{times}T{sub M} to 0.4{times}T{sub M}. It was found that serration occurred often for Nb-40Mo alloys. 1 ref., 4 figs., 1 tab.

  13. Divertor materials evaluation system (DiMES)

    International Nuclear Information System (INIS)

    The mission of the Divertor Materials Evaluation System (DiMES) in DIII-D is to establish an integrated data base from measurements in the divertor of a tokamak in order to address some of the ITER and fusion power reactor plasma material interaction issues. Carbon and metal coatings of Be, W, V, and Mo were exposed to the steady-state outer strike point on DIII-D for 4--18 s. These short exposure times ensure controlled exposure conditions, and the extensive arrays of DIII-D divertor diagnostics provide a well-characterized plasma for modeling efforts. Post-exposure analysis provides a direct measure of surface material erosion rates and the amount of retained deuterium. For carbon, these results match closely with the results of accumulated carbon deposition and erosion, and the corresponding deuterium retention of long term exposure tiles in DIII-D. Under the carbon-contaminated background plasma of DIII-D, metal coatings of Be, V, Mo, and W were exposed to the steady-state outer strike point under ELMing and ELM-free H-mode discharges. The rate of material erosion and deuterium retention were measured. As expected, W shows the lowest erosion rate at 0.1 mm/s and the lowest deuterium uptake of 2 x 1020/m2

  14. Target system materials and engineering problems

    International Nuclear Information System (INIS)

    This paper discusses the common problems of target design. As a model for the discussion, the author considers a spallation source which is fed by a high power proton beam of the order of one megawatt. The materials used for the target station and particularly for the spallation target itself depend on whether the source is built for pulsed, modulated or continuous operation. The difference of materials used is mainly determined by the neutronics considerations. Depending on the choice of materials for the target systems, the characters of material problems met, are of somewhat different nature. It is recognized that for each target version quite specific difficulties have to be overcome. On the other hand, there is a whole set of problems which is common to all target versions. These are: heat load in region of proton beam interactions; thermal stress and cycling; and radiation damage. It is shown that solutions to the whole package of problems up to a beam power of 0 (1MW) have been found. The whole effort concentrates onto the region of the first few centimeters of beam penetration. Two solutions have been proposed: (1) Keep the power of proton beam limited and produce neutrons elsewhere in the target. and (2) Dilute the power by moving mechanically the target and the window. 8 refs., 11 figs

  15. Optoelectronic inventory system for special nuclear material

    Energy Technology Data Exchange (ETDEWEB)

    Sieradzki, F.H.

    1994-01-01

    In support of the Department of Energy`s Dismantlement Program, the Optoelectronics Characterization and Sensor Development Department 2231 at Sandia National Laboratories/New Mexico has developed an in situ nonintrusive Optoelectronic Inventory System (OIS) that has the potential for application wherever periodic inventory of selected material is desired. Using a network of fiber-optic links, the OIS retrieves and stores inventory signatures from data storage devices (which are permanently attached to material storage containers) while inherently providing electromagnetic pulse immunity and electrical noise isolation. Photovoltaic cells (located within the storage facility) convert laser diode optic power from a laser driver to electrical energy. When powered and triggered, the data storage devices sequentially output their digital inventory signatures through light-emitting diode/photo diode data links for retrieval and storage in a mobile data acquisition system. An item`s exact location is determined through fiber-optic network and software design. The OIS provides an on-demand method for obtaining acceptable inventory reports while eliminating the need for human presence inside the material storage facility. By using modularization and prefabricated construction with mature technologies and components, an OIS installation with virtually unlimited capacity can be tailored to the customer`s requirements.

  16. Optoelectronic inventory system for special nuclear material

    International Nuclear Information System (INIS)

    In support of the Department of Energy's Dismantlement Program, the Optoelectronics Characterization and Sensor Development Department 2231 at Sandia National Laboratories/New Mexico has developed an in situ nonintrusive Optoelectronic Inventory System (OIS) that has the potential for application wherever periodic inventory of selected material is desired. Using a network of fiber-optic links, the OIS retrieves and stores inventory signatures from data storage devices (which are permanently attached to material storage containers) while inherently providing electromagnetic pulse immunity and electrical noise isolation. Photovoltaic cells (located within the storage facility) convert laser diode optic power from a laser driver to electrical energy. When powered and triggered, the data storage devices sequentially output their digital inventory signatures through light-emitting diode/photo diode data links for retrieval and storage in a mobile data acquisition system. An item's exact location is determined through fiber-optic network and software design. The OIS provides an on-demand method for obtaining acceptable inventory reports while eliminating the need for human presence inside the material storage facility. By using modularization and prefabricated construction with mature technologies and components, an OIS installation with virtually unlimited capacity can be tailored to the customer's requirements

  17. Laser Weldability of High-Strength Al-Zn Alloys and Its Improvement by the Use of an Appropriate Filler Material

    Science.gov (United States)

    Enz, Josephin; Riekehr, Stefan; Ventzke, Volker; Huber, Norbert; Kashaev, Nikolai

    2016-06-01

    Heat-treatable Al-Zn alloys are promising candidates for use as structural lightweight materials in automotive and aircraft applications. This is mainly due to their high strength-to-density ratio in comparison to conventionally employed Al alloys. Laser beam welding is an efficient method for producing joints with high weld quality and has been established in the industry for many years. However, it is well known that aluminum alloys with a high Zn content or, more precisely, with a high (Zn + Mg + Cu) content are difficult to fusion weld due to the formation of porosity and hot cracks. The present study concerns the laser weldability of these hard-to-weld Al-Zn alloys. In order to improve weldability, it was first necessary to understand the reasons for weldability problems and to identify crucial influencing factors. Based on this knowledge, it was finally possible to develop an appropriate approach. For this purpose, vanadium was selected as additional filler material. Vanadium exhibits favorable thermophysical properties and, thereby, can improve the weldability of Al-Zn alloys. The effectiveness of the approach was verified by its application to several Al-Zn alloys with differing amounts of (Zn + Mg + Cu).

  18. Materials accounting system for an IBM PC

    International Nuclear Information System (INIS)

    We have adapted the Los Alamos MASS accounting system for use on an IBM PC/AT at the Fuels Manufacturing Facility (FMF) at Argonne National Laboratory-West (ANL-WEST) in Idaho Falls, Idaho. Cost of hardware and proprietary software was less than $10,000 per station. The system consists of three stations between which accounting information is transferred using floppy disks accompanying special nuclear material shipments. The programs were implemented in dBASEIII and were compiled using the proprietary software CLIPPER. Modifications to the inventory can be posted in just a few minutes, and operator/computer interaction is nearly instantaneous. After the records are built by the user, it takes 4 to 5 seconds to post the results to the database files. A version of this system was specially adapted and is currently in use at the FMF facility at Argonne National Laboratory in Idaho Falls. Initial satisfaction is adequate and software and hardware problems are minimal

  19. Interfacial characterization of SLM parts in multi-material processing: Metallurgical diffusion between 316L stainless steel and C18400 copper alloy

    International Nuclear Information System (INIS)

    Multi-material processing in selective laser melting using a novel approach, by the separation of two different materials within a single dispensing coating system was investigated. 316L stainless steel and UNS C18400 Cu alloy multi-material samples were produced using selective laser melting and their interfacial characteristics were analyzed using focused ion beam, scanning electron microscopy, energy dispersive spectroscopy and electron back scattered diffraction techniques. A substantial amount of Fe and Cu element diffusion was observed at the bond interface suggesting good metallurgical bonding. Quantitative evidence of good bonding at the interface was also obtained from the tensile tests where the fracture was initiated at the copper region. Nevertheless, the tensile strength of steel/Cu SLM parts was evaluated to be 310 ± 18 MPa and the variation in microhardness values was found to be gradual along the bonding interface from the steel region (256 ± 7 HV0.1) to the copper region (72 ± 3 HV0.1). - Highlights: • Multi-material processing was successfully implemented and demonstrated in SLM. • Bi-metallic laminates of steel/Cu were successfully produced with the SLM process. • A substantial amount of Fe and Cu diffusion was observed at the bond interface. • Good metallurgical bonding was obtained at the interface of the steel/Cu laminates. • Highly refined microstructure was obtained due to rapid solidification in SLM

  20. Interfacial characterization of SLM parts in multi-material processing: Metallurgical diffusion between 316L stainless steel and C18400 copper alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Z.H., E-mail: AZHLIU@ntu.edu.sg; Zhang, D.Q., E-mail: ZHANGDQ@ntu.edu.sg; Sing, S.L., E-mail: SING0011@e.ntu.edu.sg; Chua, C.K., E-mail: MCKCHUA@ntu.edu.sg; Loh, L.E., E-mail: LELOH1@e.ntu.edu.sg

    2014-08-15

    Multi-material processing in selective laser melting using a novel approach, by the separation of two different materials within a single dispensing coating system was investigated. 316L stainless steel and UNS C18400 Cu alloy multi-material samples were produced using selective laser melting and their interfacial characteristics were analyzed using focused ion beam, scanning electron microscopy, energy dispersive spectroscopy and electron back scattered diffraction techniques. A substantial amount of Fe and Cu element diffusion was observed at the bond interface suggesting good metallurgical bonding. Quantitative evidence of good bonding at the interface was also obtained from the tensile tests where the fracture was initiated at the copper region. Nevertheless, the tensile strength of steel/Cu SLM parts was evaluated to be 310 ± 18 MPa and the variation in microhardness values was found to be gradual along the bonding interface from the steel region (256 ± 7 HV{sub 0.1}) to the copper region (72 ± 3 HV{sub 0.1}). - Highlights: • Multi-material processing was successfully implemented and demonstrated in SLM. • Bi-metallic laminates of steel/Cu were successfully produced with the SLM process. • A substantial amount of Fe and Cu diffusion was observed at the bond interface. • Good metallurgical bonding was obtained at the interface of the steel/Cu laminates. • Highly refined microstructure was obtained due to rapid solidification in SLM.

  1. Highly corrosion-resistant Zn-Mg alloy galvanized steel sheet for building construction materials; Kenzaiyo kotaishokusei yoyu Zn-Mg gokin mekki gohan 'daimajinku'

    Energy Technology Data Exchange (ETDEWEB)

    Nishimura, K.; Kato, K.; Shindo, H.

    1998-05-31

    The microstructure and corrosion product structure characteristics of the coating of highly corrosion-resistant Zn-Mg alloy galvanized steel sheet, designated 'Dymazinc' and developed to prolong the service life of civil engineering and building construction materials, are described. The magnesium is abundantly distributed near dendrites in the coating and forms a Zn-Mg intermetallic compound. This is the reason that the Zn-Mg alloy coating is harder than galvanized steel and provides superior sliding performance. The corrosion products of the Zn-Mg alloy coated steel are structurally denser than the galvanized steel and mainly inhibit the cathode reaction among the corrosion reactions. Coupled with the behavior of magnesium, the corrosion products are considered to be responsible for the high corrosion resistance of the Zn-Mg alloy galvanized steel sheet 'Dymazinc'. (author)

  2. Influence of system and degree of alloying on the parameters of shape-memory effect in titanium alloys

    International Nuclear Information System (INIS)

    The influence of chemical composition, compression degree, heating rate on characteristics of shape memory effect of Ti-Nb, Ti-V, Ti-Al-V, Ti-Al-V-Cr is studied. A comparative analysis is made between experimentally defined values of restitution deformation degree and calculated values of crystographically reversible deformation of martensitic transformation. Main reasons for non complete restitution of form in the titanium base alloy are as the formation of embrittling ω-phase in titanium alloys of critical composition with a β-stabilizer; the proximity of martensitic transformation-induced stresses and sliding ones on deformation; low thermal stability of β- and α''-phase of titanium alloys in the range of temperatures of reverse martensitic transformation. Aluminium and chromium alloying of titanium alloys permits increasing the value of restitution deformation due to the suppression of ω-phase formation during quenching of critical composition alloys and the increase of sliding stresses. The optimal composition of the titanium alloy is proposed

  3. Smart Optical Material Characterization System and Method

    Science.gov (United States)

    Choi, Sang Hyouk (Inventor); Park, Yeonjoon (Inventor)

    2015-01-01

    Disclosed is a system and method for characterizing optical materials, using steps and equipment for generating a coherent laser light, filtering the light to remove high order spatial components, collecting the filtered light and forming a parallel light beam, splitting the parallel beam into a first direction and a second direction wherein the parallel beam travelling in the second direction travels toward the material sample so that the parallel beam passes through the sample, applying various physical quantities to the sample, reflecting the beam travelling in the first direction to produce a first reflected beam, reflecting the beam that passes through the sample to produce a second reflected beam that travels back through the sample, combining the second reflected beam after it travels back though the sample with the first reflected beam, sensing the light beam produced by combining the first and second reflected beams, and processing the sensed beam to determine sample characteristics and properties.

  4. Leading research on supermetals. Part 2. Bulky material (Al system); Supermetal no sendo kenkyu. 2. Ogata sozai (aluminium kei)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-03-01

    In order to find the higher critical strength, toughness and corrosion resistance of Al system materials than those obtained by conventional methods, crystal grain control was studied in a finer-grain region. The above characteristics of Al materials obtained by conventional technologies such as alloy element addition and heat treatment controlling crystal grains of several tens {mu}m are approaching critical values, resulting in poor characteristics for the latest needs. It has been confirmed experimentally in fundamental studies using small specimens that fine crystal grains of several {mu}m can remarkably enhance the above characteristics. Technology for creating mesoscopic structure-controlled materials was thus studied. In particular, creation of ultra-fine advanced Al alloy bulk materials by cryogenic processing method was selectively studied. The developmental approach and its issue were thus revealed for creating mesoscopic crystal structure by recovery and recrystallization of a highly distorted state obtained by cryogenic processing. 102 refs., 80 figs., 8 tabs.

  5. Interaction of ions in water system containing copper-zinc alloy for boiler energy saving

    Institute of Scientific and Technical Information of China (English)

    MING Xing; LIANG Jinsheng; OU Xiuqin; TANG Qingguo; DING Yan

    2006-01-01

    Copper-zinc alloy element for boiler energy saving was put in the intake of simulated boiler system to investigate the interaction and transfer of ions in water system both theoretically and experimentally. The fouling was analyzed by scanning electron microscopy (SEM) and energy dispersive X-ray detector (EDX). The results show that the transfer of calcium and magnesium ions in heat-transfer-surface-water system is affected by zinc ions dissolved from the alloy because of primary battery reaction. Some calcium ions of calcium carbonate crystal are replaced by zinc ions, the growth of aragonite crystal nucleus is retarded, and the transition of calcium carbonate from aragonite to calcite is hampered.

  6. Divertor Materials Evaluation System (DiMES)

    International Nuclear Information System (INIS)

    The mission of the Divertor Materials Evaluation System (DiMES) in DIII-D is to establish an integrated data base from measurements in the divertor of a tokamak in order to address some of the ITER and fusion power reactor plasma material interaction issues. Carbon and metal coatings of Be, W, V, and Mo were exposed to the steady-state outer strike point on DIII-D for 4-18 s. These short exposure times ensure controlled exposure conditions, and the extensive arrays of DIII-D divertor diagnostics provide a well-characterized plasma for modeling efforts. Postexposure analysis provides a direct measure of surface material erosion rates and the amount of retained deuterium. For carbon, these results match closely with the results of accumulated carbon deposition and erosion, and the corresponding deuterium retention of long term exposure tiles in DIII-D. Deuterium retention of different materials was measured using the 3He(d,p) 4He nuclear reaction. For carbon, these measurements showed peak deuterium areal density of about 8 x 10 18 D/cm2 in a co-deposited layer about 6 microm deep, mainly at the usually detached inboard divertor leg. That layer of carbon near the inner divertor strike point has an atomic saturation concentration of D/C ∼ 0.25, which is not significantly lower than the laboratory-measured saturation retention of 0.4. Under the carbon contaminated background plasma of DIII-D, metal coatings of Be, V, Mo, and W were exposed to the steady state outer strike point under ELMing and ELM-free H-mode discharges. The rate of material erosion and tritium retention were measured. As expected, W shows the lowest erosion rate at 0.1 nm/s and the lowest deuterium uptake

  7. Preliminary design of fusion reactor fuel cleanup system by palladium alloy membrane method

    International Nuclear Information System (INIS)

    A design of palladium diffuser and Fuel Cleanup System (FCU) for D-T fusion reactor is proposed. Feasibility of palladium alloy membrane method is discussed based on the early studies by the authors. Operating conditions of the palladium diffuser are determined experimentally. Dimensions of the diffuser are estimated from computer simulation. FCU system is designed under the feed conditions of Tritium Systems Test Assembly (TSTA) at Los Alamos Scientific Laboratory. The system is composed of Pd-diffusers, catalytic oxidizer, freezer and zink beds, and has some advantages in system layout and operation. This design can readily be extended to other conditions of plasma exhaust gases. (author)

  8. Weldability and joining techniques for advanced fossil energy system alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lundin, C.D.; Qiao, C.Y.P.; Liu, W.; Yang, D.; Zhou, G.; Morrison, M. [Univ. of Tennessee, Knoxville, TN (United States)

    1998-05-01

    The efforts represent the concerns for the basic understanding of the weldability and fabricability of the advanced high temperature alloys so necessary to affect increases in the efficiency of the next generation Fossil Energy Power Plants. The effort was divided into three tasks with the first effort dealing with the welding and fabrication behavior of 310HCbN (HR3C), the second task details the studies aimed at understanding the weldability of a newly developed 310TaN high temperature stainless (a modification of 310 stainless) and Task 3 addressed the cladding of austenitic tubing with Iron-Aluminide using the GTAW process. Task 1 consisted of microstructural studies on 310HCbN and the development of a Tube Weldability test which has applications to production welding techniques as well as laboratory weldability assessments. In addition, the evaluation of ex-service 310HCbN which showed fireside erosion and cracking at the attachment weld locations was conducted. Task 2 addressed the behavior of the newly developed 310 TaN modification of standard 310 stainless steel and showed that the weldability was excellent and that the sensitization potential was minimal for normal welding and fabrication conditions. The microstructural evolution during elevated temperature testing was characterized and the second phase particles evolved upon aging were identified. Task 3 details the investigation undertaken to clad 310HCbN tubing with Iron Aluminide and developed welding conditions necessary to provide a crack free cladding. The work showed that both a preheat and a post-heat was necessary for crack free deposits and the effect of a third element on the cracking potential was defined together with the effect of the aluminum level for optimum weldability.

  9. Investigation of strain heterogeneities by laser scanning extensometry in strain ageing materials: application to zirconium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Graff, S.; Forest, S.; Strudel, J.L. [Centre des Materiaux / UMR 7633, Ecole des Mines de Paris / CNRS, BP 87, 91003 Evry (France); Dierke, H.; Neuhauser, H. [Institut fur Physik der Kondensierten Materie, 38106 Braunschweig (Germany); Prioul, C. [MSSMAT, Ecole Centrale Paris, Grande Voie des Vignes, 92295 Chatenay-Malabry (France); Bechade, J.L. [SRMA, CEA Saclay, 91191 Gif sur Yvette (France)

    2005-07-01

    Laser scanning extensometry was used to detect and characterize propagating plastic instabilities such as the Luders bands at the millimeter scale. Spatio-temporal plastic heterogeneities are due to either static or dynamic strain ageing (SSA and DSA) phenomena. Regarding zirconium alloys, different type of heterogeneities were observed: their features strongly depended on mechanical test conditions. In one case, they appeared to be non propagating but preserved along the stress-strain curve and were associated with SSA effects such as stress peaks after relaxation periods or after unloading steps with waiting times. In other case, they appeared as non propagating but were not associated with SSA effects. (authors)

  10. Effect of titanium addition on fracture toughness behavior of ZL108 alloy

    Institute of Scientific and Technical Information of China (English)

    WENG Yong-gang; LI Zi-jing; LIU Zhi-yong; LIU Wen-cai; WANG Ming-xing; SONG Tian-fu

    2006-01-01

    Two different titanium alloying methods were applied to ZL108 alloy for preparing specimens containing titanium. The specimens were tested on the MTS 810 material test system for studying their behavior of the plane strain fracture toughness KIC. The experimental data were analyzed by the statistical significance tests. The results show that the fracture toughness of the ZL108 alloy containing titanium is superior to that of common ZL108 alloy containing no titanium, but there is no significant difference for different titanium alloying methods. Therefore titanium addition is an effective method for improving the fracture toughness of the alloy ZL108.

  11. Characterization of novel heterophasic powdered silicide-type material for high-temperature protection systems

    International Nuclear Information System (INIS)

    Novel multicomponent heterophasic powdered material of silicide-type is presented. The powdered material is intended for forming high-temperature protective multifunction coatings able to protect different hot-loaded structural elements of aerospace industry from refractory metals alloys under severe oxidizing conditions in high-enthalpy and super/hypersonic oxygen-containing gas flows. The powdered material base on complexly composition of Si-Ti-Mo system modified with B,Y,W. Technological conception of its obtaining and powder making process are examined. The powders were worked out in accordance with early performed functional structural model of special materials for coatings with the increased self-healing ability. The coatings can be deposited from the specially prepared abovementioned powders by plasma spraying processes or any one of other coating methods ensuring the conservation of morphological peculiarities of microstructure and phase composition of powdered material (detonation spraying technique, from slurry ...). Finally the results of some properties of novel heterophasic silicidetype powders and some properties of protective coating deposited on the niobium base alloys by means of plasma spraying technique are presented. (author)

  12. A radiation barrier alloy for long-term storage of special nuclear materials: Definition and preliminary assessment

    International Nuclear Information System (INIS)

    The radiation barrier alloy (RBA) concept is a method for introducing radioactive, chemical, and physical barriers for storing weapons-grade plutonium, and yet still allowing for accurate material control and accountability, as well as for retrieving the material by the host nation if desired. The radioactive and chemical barriers are achieved by fabricating the plutonium in the form of a plutonium-beryllium compound (PuBe13), which results in neutron emission resulting from (α,n) reactions within the compound and multiplication from (n,fission) processes in the plutonium. Preliminary physics analyses have been completed, as well as a general review of fabrication techniques and availability of the required materials. These studies revealed that dose levels in excess of 500 rem/h at a 1-m distance from the surface of the RBA assembly can be obtained. However, essential for achieving these dose levels is operation at a high level of neutron multiplication (keff ∼ 0.9). Criticality concerns, even under flooded conditions, can be eliminated through the use of a thermal-neutron-absorbing material (e.g., cadmium) either as a cladding material or a container material surrounding the RBA assembly. Fabrication techniques for the Pu-Be compound are well demonstrated and fully compatible with the RBA assembly fabrication. Data from disassembly of Pu-Be sources indicate that the compound is stable and no significant physical degradation occurs over a 40-yr time frame. There is no reason to believe that any additional problems exist for longer time frames, given that the components are designed for the appropriate lifetimes (i.e., adequately account for gas production). The materials required for RBA implementation are available in the required quantities, and cost of these materials is not prohibitive

  13. Determination of mutual diffusion coefficients in quaternary alloy systems

    International Nuclear Information System (INIS)

    Procedures of experimental study of mutual diffusion in four-component system are developed, limit ratios for diffusion coefficients are found at the transition from four component system to three-component one and experimental check of some of these ratios is carried out. Concentrational dependence of complete matrix of outer diffusion coefficients in Fe-Cr-Ni-Co system is determined. Limit correlations for this system are checked up at cobalt concentration yielding to zero

  14. Phase stability and high-temperature strengths of high manganese-chromium-iron base alloys as reduced radio-activation materials

    International Nuclear Information System (INIS)

    The Fe-Cr-Mn alloy system has been proposed to replace the Fe-Cr-Ni alloy system in the construction of components for fusion energy devices. The present work is to investigate the potential properties of high Mn-Cr austenitic steels. Especially, the focus is placed on the microstructural stability and high-temperature mechanical properties of Fe-12% Cr-15% Mn-C-N alloys. By the combined addition of 0.2% C and 0.2% N to the Fe-12% Cr-15% Mn alloy, a good microstructural stability of austenitic phase and high-temperature tensile strengths comparable with those of Type 316 austenitic stainless steel are obtained. (orig.)

  15. Influence of aminosilane surface functionalization of rare earth hydride-forming alloys on palladium treatment by electroless deposition and hydrogen sorption kinetics of composite materials

    International Nuclear Information System (INIS)

    A pre-treatment technique was developed to facilitate electroless deposition of palladium layers on the surface of metal hydride-forming alloys for increasing hydrogen absorption kinetics. The technique involved functionalization of the oxidized surface of the alloys by deposition of assembled layers derived from γ-aminopropyltriethoxysilane. This results in the formation of a surface assembly of adhesive functional groups for the immobilization of palladium as a unique catalyst for hydrogen sorption. The layers of γ-aminopropyltriethoxysilane aided immobilization of Pd nuclei, in the activation procedure of electroless deposition, by increasing the chemical adhesion. Pd electroless deposition on rare-earth metal hydride-forming alloys, without γ-aminopropyltriethoxysilane pre-treatment, facilitated the deposition of Pd agglomerates, whereas the use of γ-aminopropyltriethoxysilane pre-treatment facilitated the deposition of continuous Pd layers on the surface of the alloy resulting in dramatic improvements in hydrogen sorption performances, including faster kinetics of hydrogenation of the non-activated material under mild conditions, compared to that observed for non-activated unmodified starting materials and materials surface modified by Pd electroless deposition without the additional γ-aminopropyltriethoxysilane pre-treatment step. The attractiveness of aminosilane pre-treatment for improvement of hydrogen sorption properties of rare earth-nickel-based AB5 alloys, and the influence of the differences in surface structure between deposited Pd agglomerates and layers was demonstrated

  16. MgB{sub 2} thin films grown on graphene/Ni–Mo alloy system

    Energy Technology Data Exchange (ETDEWEB)

    Linghu, Kehuan, E-mail: linghukehuan@126.com [School of Physics and State Key Laboratory for Artificial Structure and Mesoscopic Physics, Peking University, Beijing 100871 (China); Song, Qingjun [School of Physics and State Key Laboratory for Artificial Structure and Mesoscopic Physics, Peking University, Beijing 100871 (China); Collaborative Innovation Center of Quantum Matter, Beijing 100871 (China); Zhang, Huai [School of Physics and State Key Laboratory for Artificial Structure and Mesoscopic Physics, Peking University, Beijing 100871 (China); Yang, QianQian [College of Applied Sciences, Beijing University of Technology, Beijing 100124 (China); Zhang, Jibo; Wu, Qianhong; Nie, Ruijuan [School of Physics and State Key Laboratory for Artificial Structure and Mesoscopic Physics, Peking University, Beijing 100871 (China); Dai, Lun [School of Physics and State Key Laboratory for Artificial Structure and Mesoscopic Physics, Peking University, Beijing 100871 (China); Collaborative Innovation Center of Quantum Matter, Beijing 100871 (China); Feng, Qingrong; Wang, Furen [School of Physics and State Key Laboratory for Artificial Structure and Mesoscopic Physics, Peking University, Beijing 100871 (China)

    2015-09-15

    Highlights: • Depositing MgB{sub 2} thin films on graphene/Ni–Mo alloy substrate by HPCVD is a completely new method. • The growth of MgB{sub 2} thin films in this system lays a good foundation of depositing MgB{sub 2} thick films. • We directly deposite MgB{sub 2} films on graphene(without transferring) which keeps graphene’s original morphology and properties. - Abstract: 200 nm Ni film is coated on 25 μm thick Mo foil, and graphene is grown on the Ni–Mo system by CVD method. After the annealing process of CVD, the Ni/Mo bilayer transforms into Ni–Mo alloy, then we have successfully fabricated MgB{sub 2} films on graphene/Ni–Mo alloy system via the hybrid physical–chemical vapor deposition (HPCVD) technique. The transition temperature T{sub c} onset is 38.25 K with a corresponding transition width of 0.75 K. The average thickness of MgB{sub 2} films is 200 nm (25% concentration B{sub 2}H{sub 6}). The critical current density derives from the magnetization measurement at 5 K is, j{sub c} (5 K, 0 T) = 9.6 × 10{sup 6} A/cm{sup 2}. We can easily deposite MgB{sub 2} on graphene/Ni–Mo alloy system with a lower B{sub 2}H{sub 6} concentration and less gas flow, which lays a good foundation for depositing MgB{sub 2} thick films. The graphene in this system is multilayer and with defects, it may act like an intermediary film for the growth of MgB{sub 2}, or a carbon-doping source.

  17. Hazardous materials information hotline using System 2000

    International Nuclear Information System (INIS)

    The Center for Assessment of Chemical and Physical Hazards (CACPH) at Brookhaven National Laboratory (BNL) has developed a computer hotline service for the Department of Energy (DOE) and its contractors. This service provides access to health and safety information for over 800 chemicals and hazardous materials. The data base uses System 2000 on a CDC 6600 and provides information on the chemical name and its synonyms, 17 categories of health and safety information, composition of chemical mixtures, categories of chemicals, use and hazards, and physical, chemical and toxicity attributes. In order to make this information available to people unfamiliar with System 2000, a user-friendly interface was developed using a Fortran PLEX Program. 1 reference, 1 figure

  18. Integration mockup and process material management system

    Science.gov (United States)

    Verble, Adas James, Jr.

    1992-01-01

    Work to define and develop a full scale Space Station Freedom (SSF) mockup with the flexibility to evolve into future designs, to validate techniques for maintenance and logistics and verify human task allocations and support trade studies is described. This work began in early 1985 and ended in August, 1991. The mockups are presently being used at MSFC in Building 4755 as a technology and design testbed, as well as for public display. Micro Craft also began work on the Process Material Management System (PMMS) under this contract. The PMMS simulator was a sealed enclosure for testing to identify liquids, gaseous, particulate samples, and specimen including, urine, waste water, condensate, hazardous gases, surrogate gasses, liquids, and solids. The SSF would require many trade studies to validate techniques for maintenance and logistics and verify system task allocations; it was necessary to develop a full scale mockup which would be representative of current SSF design with the ease of changing those designs as the SSF design evolved and changed. The tasks defined for Micro Craft were to provide the personnel, services, tools, and materials for the SSF mockup which would consist of four modules, nodes, interior components, and part task mockups of MSFC responsible engineering systems. This included the Engineering Control and Life Support Systems (ECLSS) testbed. For the initial study, the mockups were low fidelity, soft mockups of graphics art bottle, and other low cost materials, which evolved into higher fidelity mockups as the R&D design evolved, by modifying or rebuilding, an important cost saving factor in the design process. We designed, fabricated, and maintained the full size mockup shells and support stands. The shells consisted of cylinders, end cones, rings, longerons, docking ports, crew airlocks, and windows. The ECLSS required a heavier cylinder to support the ECLSS systems test program. Details of this activity will be covered. Support stands were

  19. Integration mockup and process material management system

    Science.gov (United States)

    Verble, Adas James, Jr.

    1992-02-01

    Work to define and develop a full scale Space Station Freedom (SSF) mockup with the flexibility to evolve into future designs, to validate techniques for maintenance and logistics and verify human task allocations and support trade studies is described. This work began in early 1985 and ended in August, 1991. The mockups are presently being used at MSFC in Building 4755 as a technology and design testbed, as well as for public display. Micro Craft also began work on the Process Material Management System (PMMS) under this contract. The PMMS simulator was a sealed enclosure for testing to identify liquids, gaseous, particulate samples, and specimen including, urine, waste water, condensate, hazardous gases, surrogate gasses, liquids, and solids. The SSF would require many trade studies to validate techniques for maintenance and logistics and verify system task allocations; it was necessary to develop a full scale mockup which would be representative of current SSF design with the ease of changing those designs as the SSF design evolved and changed. The tasks defined for Micro Craft were to provide the personnel, services, tools, and materials for the SSF mockup which would consist of four modules, nodes, interior components, and part task mockups of MSFC responsible engineering systems. This included the Engineering Control and Life Support Systems (ECLSS) testbed. For the initial study, the mockups were low fidelity, soft mockups of graphics art bottle, and other low cost materials, which evolved into higher fidelity mockups as the R&D design evolved, by modifying or rebuilding, an important cost saving factor in the design process. We designed, fabricated, and maintained the full size mockup shells and support stands. The shells consisted of cylinders, end cones, rings, longerons, docking ports, crew airlocks, and windows. The ECLSS required a heavier cylinder to support the ECLSS systems test program. Details of this activity will be covered. Support stands were

  20. On amorphization and nanocomposite formation in Al–Ni–Ti system by mechanical alloying

    Indian Academy of Sciences (India)

    K Das; G K Dey; B S Murty; S K Pabi

    2005-11-01

    Amorphous structure generated by mechanical alloying (MA) is often used as a precursor for generating nanocomposites through controlled devitrification. The amorphous forming composition range of ternary Al–Ni–Ti system was calculated using the extended Miedema's semi-empirical model. Eleven compositions of this system showing a wide range of negative enthalpy of mixing (− mix) and amorphization (− amor) of the constituent elements were selected for synthesis by MA. The Al88Ni6Ti6 alloy with relatively small negative mix (−0.4 kJ/mol) and amor (−14.8 kJ/mol) became completely amorphous after 120 h of milling, which is possibly the first report of complete amorphization of an Al-based rare earth element free Al–TM–TM system (TM = transition metal) by MA. The alloys of other compositions selected had much more negative mix and amor; but they yielded either nanocomposites of partial amorphous and crystalline structure or no amorphous phase at all in the as-milled condition, evidencing a high degree of stability of the intermetallic phases under the MA environment. Hence, the negative mix and amor are not so reliable for predicting the amorphization in the present system by MA.

  1. Design, manufacturing and current use of hard coating system of Aluminium and its alloys

    International Nuclear Information System (INIS)

    Due to the light weight and high specific strength of Aluminum and its alloys, they have found many industrial applications. These alloys have good formability, corrosion resistivity and good electrical and thermal conductivities, but because of their weak tribological properties in applications where the Al surfaces are in moving contact with each other, they do not have enough wear resistance. Decorative and protective anodizing layers of 10-25 micron thick are made for this reason. The search for the denser and heavier co stings (50 to 200 micron) has led to the development of hard anodizing. Coatings provide abrasion resistance for sliding wear applications, erosion and corrosion resistance, as well as electrical and thermal insulation properties. In this research work a hard anodizing system consists of a refrigeration system capable of reducing the temperature of electrolyte to 10deg C, to be controlled within ±1deg C, and a complex rectifier for providing and maintaining the current during the anodizing period was designed and fabricated. The system is now in daily operational condition in electrochemistry laboratory. In this research work the 8079 series aluminum alloys were hard coated using hard anodizing system. the results have indicated that by increasing the coating thickness the wear rate is reduced considerably and the load carrying capacity is increased to some extent. The mechanism in thin coatings was demonstrated to be brittle fracture

  2. AB5-type Hydrogen Storage Alloy Modified with Ti/Zr Used as Anodic Materials in Borohydride Fuel Cell

    Institute of Scientific and Technical Information of China (English)

    Lianbang WANG; Chunan MA; Xinbiao MAO; Yuanming SUN; Seijiro SUDA

    2005-01-01

    Fuel cell using borohydride as the fuel has received much attention. AB5-type hydrogen storage alloy used as the anodic material instead of noble metals has been investigated. In order to restrain the generation of hydrogen and enhance the utilization of borohydride, Ti/Zr metal powders has been added into the parent LmNi4.78Mn0.22 (where Lm is La-richened mischmetal) alloy (LNM) by ball milling and heat treatment methods. It is found that the addition of Ti/Zr metal powders lowers the electrochemical catalytic activity of the electrodes, at the same time, restrains the generation of hydrogen and enhances the utilization of the fuel. All the results show that the hydrogen generation rate or the utilization of the fuel is directly relative to the electrochemical catalytic activity or the discharge capability of the electrodes. The utilization of the fuel increases with discharge current density. It is very important to find a balance between the discharge capability and the utilization of the fuel.

  3. The Development of HfO2-Rare Earth Based Oxide Materials and Barrier Coatings for Thermal Protection Systems

    Science.gov (United States)

    Zhu, Dongming; Harder, Bryan James

    2014-01-01

    Advanced hafnia-rare earth oxides, rare earth aluminates and silicates have been developed for thermal environmental barrier systems for aerospace propulsion engine and thermal protection applications. The high temperature stability, low thermal conductivity, excellent oxidation resistance and mechanical properties of these oxide material systems make them attractive and potentially viable for thermal protection systems. This paper will focus on the development of the high performance and high temperature capable ZrO2HfO2-rare earth based alloy and compound oxide materials, processed as protective coating systems using state-or-the-art processing techniques. The emphasis has been in particular placed on assessing their temperature capability, stability and suitability for advanced space vehicle entry thermal protection systems. Fundamental thermophysical and thermomechanical properties of the material systems have been investigated at high temperatures. Laser high-heat-flux testing has also been developed to validate the material systems, and demonstrating durability under space entry high heat flux conditions.

  4. Composite materials for rail transit systems

    Science.gov (United States)

    Griffin, O. Hayden, Jr.; Guerdal, Zafer; Herakovich, Carl T.

    1987-01-01

    The potential is explored for using composite materials in urban mass transit systems. The emphasis was to identify specific advantages of composite materials in order to determine their actual and potential usage for carbody and guideway structure applications. The literature was reviewed, contacts were made with major domestic system operators, designers, and builders, and an analysis was made of potential composite application to railcar construction. Composites were found to be in use throughout the transit industry, usually in secondary or auxiliary applications such as car interior and nonstructural exterior panels. More recently, considerable activity has been initiated in the area of using composites in the load bearing elements of civil engineering structures such as highway bridges. It is believed that new and improved manufacturing refinements in pultrusion and filament winding will permit the production of beam sections which can be used in guideway structures. The inherent corrosion resistance and low maintenance characteristics of composites should result in lowered maintenance costs over a prolonged life of the structure.

  5. The relationship between viscosity and glass forming ability of Al-(Ni)-Yb alloy systems

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The dynamic viscosity of Al-Yb and Al-Ni-Yb superheated melts was measured using a torsional oscillation viscometer. The results show that the temperature dependence of viscosity fits the Arrhenius law well and the fitting factors are calculated. The amorphous ribbons of these alloys were produced by the melt spinning technique and the thermal properties were characterized by using a differential scanning calorimetry (DSC). E (the activation energy for viscous flow), which reflects the change rate of viscosity, has a good negative relation with the GFA in both Al-Yb and Al-Ni-Yb systems. However, there is no direct relation between liquidus viscosity (ηL) and GFA. The superheated fragility M can predict GFA in Al-Yb or Al-Ni-Yb alloy system.

  6. Nuclear material safeguards and security system analysis based on measurement

    International Nuclear Information System (INIS)

    Nuclear material safeguards and security are the important aspect in the nuclear facility management due to the nuclear material could be terrorisms object. The two aspect of nuclear material security are nuclear material safeguards system and physical protection system. The most important in safeguards system is how to report the existence of nuclear material and the quantity of nuclear material. To perform the safeguards system the data of nuclear material are needed. The data of quality and quantity of nuclear material could be found by destructive analysis (DA) technique and non destructive analysis (NDA) technique. The DA technique are used to analysis the nuclear material that forming in powder, the NDA technique are used to analysis the nuclear material in spent fuel. In BATAN, the technique of measurement of nuclear material weight is more dominant than the other technique to be used in nuclear material safeguards and security systems. (author)

  7. The effect of silicide ceramic coatings on the high-temperature strength and plasticity of niobium alloys of the Nb-W-Mo-Zr system

    International Nuclear Information System (INIS)

    A study is made into short-term rupture strength and plasticity of 5VMTs alloy of Nb-W-Mo-Zr system and a 5VMTs-silicide ceramic coating composite material in vacuum, inert environment and in the air within a temperature range of 290-2070 K. The kinetics of defect generation and development both in the protective coating and the matrix is studied. The values of limiting plastic strains are determined at which the composite materials preserves its carrying capacity in high temperature aggressive and oxidizing gaseous media

  8. Thermodynamic prediction of thixoformability in alloys based on the Al-Si-Cu and Al-Si-Cu-Mg systems

    Energy Technology Data Exchange (ETDEWEB)

    Liu, D. [Department of Engineering, University of Leicester, University Road, Leicester LE1 7RH (United Kingdom); Atkinson, H.V. [Department of Engineering, University of Leicester, University Road, Leicester LE1 7RH (United Kingdom); Jones, H. [Department of Engineering Materials, University of Sheffield, Sir Robert Hadfield Building, Mappin Street, Sheffield S1 3JD (United Kingdom)

    2005-08-15

    Most commercial semi-solid processing (of which thixoforming is one type) utilises the conventional casting alloys A356 and A357. There is, however, a demand to widen the range of alloys, including those with higher performance which tend to show poor characteristics for thixoforming. Thermodynamic calculation packages, such as MTDATA, provide a tool for predicting thixoformability. Here, the effects of compositional variations, in particular the effect of added copper on the thixoformability of alloy A356 and the effect of added silicon on the thixoformability of alloy 2014, have been investigated using MTDATA thermodynamic and phase equilibrium software combined with the MTAL database. Criteria for thixoformability are identified and a range of alloy compositions based on Al-Si-Cu and Al-Si-Cu-Mg evaluated in relation to these criteria. Compositions which satisfy these criteria include: 308 (Al-5.5Si-4.5Cu); 319 (Al-6Si-3.5Cu); 238 (Al-10Cu-4Si-0.3Mg); 355 (Al-5Si-1.3Cu-0.5Mg); 2014 based alloys Al-4.4Cu-0.5Mg-(4-6)Si; and a range of alloys (7.5 Si + Cu 9 and 1.5 Si/Cu 2.33) and alloys (9 < Si + Cu 10 and Si/Cu = 1.5) based on the Al-Si-Cu-Mg system.

  9. Corrosion kinetics of alloy Ni-22Cr-13Mo-3W as structural material in high level nuclear waste containers

    International Nuclear Information System (INIS)

    Alloy Ni-22Cr-13Mo-3W (also known as C-22) is one of the candidates to fabricate high level nuclear waste containers. These containers are designed to maintain isolation of the waste for a minimum of 10,000 years. In this period, the material must be resistant to corrosion. If the containers were in contact with water, it is assumed that alloy C-22 may undergo three different corrosion mechanisms: general corrosion, localized corrosion and stress corrosion cracking. This thesis discusses only the first two types of degradation. Electrochemical techniques such as amperometry, potentiometry, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) and non-electrochemical techniques such as microscopic observation, X-ray fluorescence (XRF) and X-ray photoelectron spectroscopy (XPS) were applied to study the corrosion behavior of alloy C-22 in 1 M NaCl, 25 C degrees saturated NaF (approximately 1 M) and 0,5 M NaCl + 0,5 M NaF solutions. Effects of temperature, pH and alloy thermal aging were analyzed. The corrosion rates obtained at 90 C degrees were low ranging from 0.04 μm/year to 0.48 μm /year. They increased with temperature and decreased with solution pH. Most of the impedance measurements showed a simply capacitive behavior. A second high-frequency time constant was detected in some cases. It was attributed to the formation of a nickel oxide and/or hydroxide at potentials near the reversible potential for this reaction. The active/passive transition detected in some potentiodynamic polarization curves was attributed to the same process. The corrosion potential showed an important increase after 24 hours of immersion. This increase in the corrosion potential was associated with an improvement of the passive film. The corrosion potential was always lower than the re-passivation potential for the corresponding media. The trans passive behavior of alloy C-22 was mainly influenced by temperature and solution chemistry. A clear trans passive peak

  10. Preparation of zirconium and zirconium-base alloy certified reference materials JAERI-Z11 to -Z18

    International Nuclear Information System (INIS)

    The Second Sub-Committee on Zircaloy Analysis was organized in April, 1978, under the Committee on Analytical Chemistry on Nuclear Fuels and Reactor Materials, JAERI, for the renewal of zirconium and zirconium-base alloy certified reference materials ( CRM's). The Sub-Committee decided certified values of major constituents and impurities in eight reference materials ( JAERI -Z11 to -Z18 ) in July, 1983, based on the results obtained by cooperative analysis during 1978 to 1983. CRM's JAERI-Z11 to -Z14 are Zircaloy-2 in the form of disk, 32 mm in diameter and 20 mm in thickness, and useful primarily for fluorescent X-ray and emission spectrographic analysis. CRMs JAERI-Z15 and -Z16 are zirconium in the form of plate, 30 mm square and 2 mm in the thickness, and specially designed for the analysis of hafnium at trace levels : 2 to 40 μg/g. CRM's JAERI -Z17 and -Z18 are Zircaloy-2 and -4, respectively, in the form of chips, packed in a glass bottle of which content is 25 g and useful for the analysis of carbon in Zircaloy. This report describes mainly preparation of certified reference materials, and homogeneity test by neutron activation analysis and fluorescent X-ray spectrometry. CRMs JAERI-Z11 to -Z14 have been distributed with provisional certificate since July, 1979. (author)

  11. Session: CSP Advanced Systems: Optical Materials (Presentation)

    Energy Technology Data Exchange (ETDEWEB)

    Kennedy, C.

    2008-04-01

    The Optical Materials project description is to characterize advanced reflector, perform accelerated and outdoor testing of commercial and experimental reflector materials, and provide industry support.

  12. General laws of the effect of hydrogen on the crystallization of amorphous alloys based on the quasi-binary TiNi-TiCu system

    Science.gov (United States)

    Spivak, L. V.; Shelyakov, A. V.; Shchepina, N. E.

    2014-02-01

    The crystallization processes that occur during heating of hydrogen-containing melt-quenched alloys based on the quasi-binary TiNi-TiCu system alloyed with aluminum, iron, hafnium, and zirconium are studied by high-resolution differential scanning calorimetry. The general laws of the transition of the hydrogen-containing alloys from an amorphous into a crystalline state are determined.

  13. Two-dimensional B-C-O alloys: a promising class of 2D materials for electronic devices

    Science.gov (United States)

    Zhou, Si; Zhao, Jijun

    2016-04-01

    Graphene, a superior 2D material with high carrier mobility, has limited application in electronic devices due to zero band gap. In this regard, boron and nitrogen atoms have been integrated into the graphene lattice to fabricate 2D semiconducting heterostructures. It is an intriguing question whether oxygen can, as a replacement of nitrogen, enter the sp2 honeycomb lattice and form stable B-C-O monolayer structures. Here we explore the atomic structures, energetic and thermodynamic stability, and electronic properties of various 2D B-C-O alloys using first-principles calculations. Our results show that oxygen can be stably incorporated into the graphene lattice by bonding with boron. The B and O species favor forming alternate patterns into the chain- or ring-like structures embedded in the pristine graphene regions. These B-C-O hybrid sheets can be either metals or semiconductors depending on the B : O ratio. The semiconducting (B2O)nCm and (B6O3)nCm phases exist under the B- and O-rich conditions, and possess a tunable band gap of 1.0-3.8 eV and high carrier mobility, retaining ~1000 cm2 V-1 s-1 even for half coverage of B and O atoms. These B-C-O alloys form a new class of 2D materials that are promising candidates for high-speed electronic devices.Graphene, a superior 2D material with high carrier mobility, has limited application in electronic devices due to zero band gap. In this regard, boron and nitrogen atoms have been integrated into the graphene lattice to fabricate 2D semiconducting heterostructures. It is an intriguing question whether oxygen can, as a replacement of nitrogen, enter the sp2 honeycomb lattice and form stable B-C-O monolayer structures. Here we explore the atomic structures, energetic and thermodynamic stability, and electronic properties of various 2D B-C-O alloys using first-principles calculations. Our results show that oxygen can be stably incorporated into the graphene lattice by bonding with boron. The B and O species favor

  14. Theory-Guided Materials Design of Multi-Phase Ti-Nb Alloys with Bone-Matching Elastic Properties

    Directory of Open Access Journals (Sweden)

    Jörg Neugebauer

    2012-10-01

    Full Text Available We present a scale-bridging approach for modeling the integral elasticresponse of polycrystalline composite that is based on a multi-disciplinary combination of(i parameter-free first-principles calculations of thermodynamic phase stability andsingle-crystal elastic stiffness; and (ii homogenization schemes developed forpolycrystalline aggregates and composites. The modeling is used as a theory-guidedbottom-up materials design strategy and applied to Ti-Nb alloys as promising candidatesfor biomedical implant applications. The theoretical results (i show an excellent agreementwith experimental data and (ii reveal a decisive influence of the multi-phase character ofthe polycrystalline composites on their integral elastic properties. The study shows thatthe results based on the density functional theory calculations at the atomistic level canbe directly used for predictions at the macroscopic scale, effectively scale-jumping severalorders of magnitude without using any empirical parameters.

  15. Effects of surface chromium depletion on the localized corrosion of Alloy 825 as a high-level waste container material

    International Nuclear Information System (INIS)

    The effects of the chromium depleted mill finished surface on the localized corrosion resistance of alloy 825 were investigated. Tests conducted in solutions simulating the groundwater at Yucca Mountain with a higher concentration of chloride indicated that the breakdown and repassivation potentials for the mill finished surfaces were more active than those for polished surfaces. Potentiodynamic polarization tests indicated that pits can be initiated on the chromium depleted surface at potentials of 220 mVSCE in a solution containing 1,000 ppm chloride at 95 C. Potentiostatic tests identified a similar pit initiation potential for the mill finished surface. However, under longer term potentiostatic tests, a higher potential of 300 mVSCE was needed to sustain stable pit growth beyond the chromium depleted layer. An increase in the surface roughness decreased the localized corrosion resistance of the material

  16. Development of fine-grain size titanium 6Al–4V alloy sheet material for low temperature superplastic forming

    International Nuclear Information System (INIS)

    Fine-grained titanium 6Al–4V alloy, which typically has a grain size of about 1–2 μm, can be made to superplastic form at around 800 °C with special processing. The normal temperature for superplastic forming (SPF) with conventional titanium 6Al–4V sheet material is 900 °C. The lower temperature performance is of interest to the Boeing Company because it can be exploited to achieve significant cost savings in processing by reducing the high-temperature oxidation of the SPF dies, improving the heater rod life for the hot presses, increasing operator safety and replacing the chemical milling operation to remove alpha case contamination with a less intensive nitric hydrofluoric acid etchant (pickle). In this report, room temperature tensile tests and elevated temperature constant strain rate tensile tests of fine-grained Ti–6Al–4V sheets provided by the Baoti Company of Xi'an, China, were conducted according to the test method standards of ASTM-E8 and ASTM-E2448. The relationships among the processing parameters, microstructure and superplastic behavior have been analyzed. The results show that two of the samples produced met the Boeing minimum requirements for low-temperature superplasticity. The successful material was heat-treated at 800 °C subsequent to hot rolling above the beta transus temperature, Tβ-(150–250 °C). It was found that the sheet metal microstructure has a significant influence on superplastic formability of the Ti–6Al–4V alloy. Specifically, fine grains, a narrow grain size distribution, low grain aspect ratio and moderate β phase volume fraction can contribute to higher superplastic elongations

  17. Mutual alloying of XAs (X=Ga, In, Al) materials: Tuning the optoelectronic and thermodynamic properties for solar energy applications

    KAUST Repository

    Haq, Bakhtiar Ul

    2014-02-01

    In the present work we did mutual alloying of the versatile XAs (X=Ga, In, Al) materials in order to improve their efficiency and enhance their range of technological applications using state of the art first principles method. We investigate the structural, electronic and thermodynamic properties of Ga1-xAlxAs, Ga1-xInxAs and In1-xAlxAs for x=0.25, 0.50, and 0.75. Calculations have been performed using the density functional theory (DFT) as implemented within the full potential linearized augmented plane wave plus local orbital (FP-LAPW+lo) method. For exchange and correlation energy treatment, we employed the local density approximations (LDA) as proposed by Wang and Perdew and the generalized gradient approximation (GGA) from Perdew et al. proposed. To calculate the accurate band structure, recently modified Becke Johnson (mBJ) potential was suggested as an alternative. Our calculations show a linear fall in the lattice constant in contrast to linear rise in bulk moduli of Ga1-xAlxAs and In1-xAlxAs with the increase of Al concentration. However the change of indium concentration in Ga1-xInxAs is displaying a reverse effect. The energy band gap of Ga1-xAlxAs and In1-xAlxAs was found to be increased, where a crossover from direct to indirect band gap has been observed with the increase of Al concentration. This direct to indirect crossover was found at 93.4% of Al concentration for Ga1-xAlxAs and at 84.63% of Al concentration for In1-xAlxAs. The effect of the mutual alloying of XAs materials on the thermodynamic properties is comprehensively reported. © 2013 Elsevier Ltd.

  18. Development of fine-grain size titanium 6Al–4V alloy sheet material for low temperature superplastic forming

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Tuoyang [State Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan (China); Liu, Yong, E-mail: yonliu@csu.edu.cn [State Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan (China); Sanders, Daniel G. [Boeing Research and Technology, Seattle, WA (United States); Liu, Bin; Zhang, Weidong; Zhou, Canxu [State Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan (China)

    2014-07-01

    Fine-grained titanium 6Al–4V alloy, which typically has a grain size of about 1–2 μm, can be made to superplastic form at around 800 °C with special processing. The normal temperature for superplastic forming (SPF) with conventional titanium 6Al–4V sheet material is 900 °C. The lower temperature performance is of interest to the Boeing Company because it can be exploited to achieve significant cost savings in processing by reducing the high-temperature oxidation of the SPF dies, improving the heater rod life for the hot presses, increasing operator safety and replacing the chemical milling operation to remove alpha case contamination with a less intensive nitric hydrofluoric acid etchant (pickle). In this report, room temperature tensile tests and elevated temperature constant strain rate tensile tests of fine-grained Ti–6Al–4V sheets provided by the Baoti Company of Xi'an, China, were conducted according to the test method standards of ASTM-E8 and ASTM-E2448. The relationships among the processing parameters, microstructure and superplastic behavior have been analyzed. The results show that two of the samples produced met the Boeing minimum requirements for low-temperature superplasticity. The successful material was heat-treated at 800 °C subsequent to hot rolling above the beta transus temperature, T{sub β}-(150–250 °C). It was found that the sheet metal microstructure has a significant influence on superplastic formability of the Ti–6Al–4V alloy. Specifically, fine grains, a narrow grain size distribution, low grain aspect ratio and moderate β phase volume fraction can contribute to higher superplastic elongations.

  19. 机械合金化制备亚稳材料%Preparation of Nonequilibrium Materials by Mechanical Alloying

    Institute of Scientific and Technical Information of China (English)

    胡壮麒; 张海峰; 刘智光; 叶荔蕾; 范国江; 生红卫

    2001-01-01

    During the recent years, mechanical alloysing/ball milling was widely employed to synthesize the new kinds of nonequilibrium materials, namely, by means of solid state reactions to form materials with metastable structures. In the process of ball milling, starting powders are subjected to the repeated fracture and cold welding that lead to the accumulation of internal defects and stored energy. Consequently, the microstructures of the milled powders are refined. Abrupt temperature rise, amorphization, local melting and formation of metastable phase have been observed.Mechanical alloying also has a remarkable influence on the microstructure and mechanical properties. Some differences have also been found in the formation products produced by mechanical alloying and rapid quenching, for example, on melting point depression, hardenability and thermal stability.%最近十几年来,机械合金化技术被广泛应用于制备和合成亚稳材料。这是一种通过固态反应生成具有亚稳结构和组织的新材料。在球磨过程中,原始粉末经受反复的破裂和冷焊,积聚大量的内部缺陷和储能,促使组织细化。实验中观察到突然的温升,非晶化,局部的熔化和亚稳相的形成。机械合金化也对力学性能产生很大影响,比较机械合金化技术和快淬技术制备同一种亚稳材料,发现在熔点降低,硬度和热稳定性等方面有差异。

  20. Welding of aluminum alloys through thermite like reactions in Al-CuO-Ni system

    Energy Technology Data Exchange (ETDEWEB)

    Bahrami Motlagh, Ehsan, E-mail: ehsan.bahramimotlagh@stu-mail.um.ac.ir [Department of Materials Science and Engineering, Engineering Faculty, Ferdowsi University of Mashhad, P.O. Box 9177948944, Mashhad (Iran, Islamic Republic of); Vahdati Khaki, Jalil; Haddad Sabzevar, Mohsen [Department of Materials Science and Engineering, Engineering Faculty, Ferdowsi University of Mashhad, P.O. Box 9177948944, Mashhad (Iran, Islamic Republic of)

    2012-04-16

    Highlights: Black-Right-Pointing-Pointer Combustion synthesis reactions were utilized for welding of aluminum alloys. Black-Right-Pointing-Pointer A composite joint reinforced by different intermetallic compounds was obtained. Black-Right-Pointing-Pointer Using metal oxides as a part of raw materials makes the welding process economical. Black-Right-Pointing-Pointer Furthermore, this process introduces new applications for thermite reactions. - Abstract: In this work, first, a metastable composite powder of '14Al-3CuO-Ni' with a decreased ignition temperature was obtained via Arrested Reactive Milling (ARM), then this exothermic blend was used for welding of 1100 Aluminum alloy. The reactive media and the weld zones were investigated using scanning electron microscope. X-ray diffraction experiment and morphological investigations accompanied with the EDS analyses were carried out in order to evaluate the reactions' products. Vickers microhardness profile across the joint and the shear strength of the joints were determined. The weld zone thickness in each of the parent alloys was measured to be 750 {mu}m, approximately. Results showed that different reactions occurring during the process lead to the in situ formation of different intermetallic compounds such as Al{sub 3}Ni{sub 2} and Al{sub 7}Cu{sub 4}Ni as well as Al{sub 2}O{sub 3} nanoparticles at the interface. Thus, this area has the maximum hardness (80-90 VHN) and the minimum hardness of 35 VHN belongs to the parent alloys. The mean shear strength of the obtained joints was 27 MPa.