WorldWideScience

Sample records for alloy system materials

  1. Alloy catalyst material

    DEFF Research Database (Denmark)

    2014-01-01

    The present invention relates to a novel alloy catalyst material for use in the synthesis of hydrogen peroxide from oxygen and hydrogen, or from oxygen and water. The present invention also relates to a cathode and an electrochemical cell comprising the novel catalyst material, and the process use...

  2. Wettability in the liquid Cu-Ag alloy – fireproof material – gas phase system

    Directory of Open Access Journals (Sweden)

    G. Siwiec

    2013-07-01

    Full Text Available In the present paper, results of wettability studies on the liquid metal – fireproof material – gas phase system using copper and Cu-Ag alloys as well as typical fireproof materials, i.e. aluminium oxide, magnesium oxide and graphite, are presented. Contact angle measurements were conducted at 1 373–1 573 K by means of a high-temperature microscope coupled with a camera and a computer equipped with a program for recording and analysing images. For the measurements, the sessile drop method was used.

  3. Development of Advanced Wear and Corrosion Resistant Systems Through Laser Surface Alloying and Materials Simulations

    Energy Technology Data Exchange (ETDEWEB)

    R. P. Martukanitz and S. Babu

    2007-05-03

    precipitation of titanium carbonitrides during laser surface alloying provided there was sufficient amount of dissolved titanium, carbon, and nitrogen in the liquid steel. This was confirmed experimentally by using a powder mixture of 431-martensitic steel, titanium carbide powder, and nitrogen shielding, during laser deposition to produce deposits exhibiting relatively high hardness (average surface hardness of 724 HV). The same approach was extended to direct diode laser processing and similar microstructures were attained. The above analysis was extended to develop an in-situ precipitation of Ti(CN) during laser deposition. The Ti addition was achieving by mixing the 431 martensitic steel powders with ferro-titanium. The dissolution of nitrogen was achieved by using 100% nitrogen shielding gas, which was indicated by thermodynamic analysis. Demonstrations were also conducted utilizing the tools developed during the program and resulted in several viable composite coating systems being identified. This included the use of TiC and ferro-titanium in martensitic-grade stainless steel matrix material with and without the use of active N2 shielding gas, WC hard particles in a martensitic-grade stainless steel matrix material, WC and BN in a nickel-based matrix material, and WC in highly alloyed iron-based matrix. Although these demonstrations indicated the potential of forming composite coatings, in certain instances, the intended industrial applications involved unique requirements, such as coating of internal surfaces, which hindered the full development of the improved coating technology. However, it is believed that the addition of common hard particles, such as WC or TiC, to matrix material representing martensitic grades of stainless steel offer opportunities for improved performance at relatively low material cost.

  4. Materials data handbook, Inconel alloy 718

    Science.gov (United States)

    Sessler, J.; Weiss, V.

    1967-01-01

    Materials data handbook on Inconel alloy 718 includes data on the properties of the alloy at cryogenic, ambient, and elevated temperatures and other pertinent engineering information required for the design and fabrication of components and equipment utilizing this alloy.

  5. Hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications

    Energy Technology Data Exchange (ETDEWEB)

    Seals, Roland D.

    2015-08-18

    The present disclosure relates generally to hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications. More specifically, the present disclosure relates to hardface coatings that include a network of titanium monoboride (TiB) needles or whiskers in a matrix, which are formed from titanium (Ti) and titanium diboride (TiB.sub.2) precursors by reactions enabled by the inherent energy provided by the process heat associated with coating deposition and, optionally, coating post-heat treatment. These hardface coatings are pyrophoric, thereby generating further reaction energy internally, and may be applied in a functionally graded manner. The hardface coatings may be deposited in the presence of a number of fluxing agents, beta stabilizers, densification aids, diffusional aids, and multimode particle size distributions to further enhance their performance characteristics.

  6. Materials Design for Joinable, High Performance Aluminum Alloys

    Science.gov (United States)

    Glamm, Ryan James

    An aluminum alloy compatible with friction stir welding is designed for automotive and aerospace structural applications. Current weldable automotive aluminum alloys do not possess the necessary strength to meet safety standards and therefore are not able to replace steel in the automotive body. Significant weight savings could be achieved if steel components are replaced with aluminum. Current aerospace alloys are not weldable, requiring machining of large pieces that are then riveted together. If an aerospace alloy could be friction stir welded, smaller pieces could be welded, reducing material waste. Using a systems approach for materials design, property goals are set from performance objectives. From previous research and computational predictions, a structure is designed for a prototype alloy containing dynamic precipitates to readily dissolve and re-precipitate and high stability precipitates to resist dissolution and coarsening in the weld region. It is found that a Ag modified Al-3.9Mg-0.04Cu (at. %) alloy enhanced the rate and magnitude of hardening during ageing, both beneficial effects for dynamic precipitation. In the same alloy, ageing at 350°C results in hardening from Al 3(Sc,Zr) precipitates. Efforts to effectively precipitate both populations simultaneously are unsuccessful. The Al3(Sc,Zr) precipitation hardened prototype is friction stir processed and no weak zones are found in the weld hardness profile. An aerospace alloy design is proposed, utilizing the dual precipitate structure shown in the prototype. The automotive alloy is designed using a basic strength model with parameters determined from the initial prototype alloy analysis. After ageing to different conditions, the alloy is put through a simulated heat affected zone thermal cycle with a computer controlled induction heater. The aged samples lose hardness from the weld cycle but recover hardness from a post weld heat treatment. Atom probe tomography and transmission electron

  7. Materials data handbook on Inconel Alloy 718

    Science.gov (United States)

    Muraca, R. F.; Whittick, J. S.

    1973-01-01

    Handbook is divided into twelve chapters. Scope of information presented includes physical- and mechanical-property data at cryogenic, ambient, and elevated temperatures. This is supplemented with useful information in such areas as material procurement, metallurgy of alloy, corrosion, environmental effect, fabrication, and joining techniques. Design data are presented, as available.

  8. Material Systems

    DEFF Research Database (Denmark)

    Jensen, Mads Brath; Mortensen, Henrik Rubæk; Mullins, Michael;

    2009-01-01

    This paper describes and reflects upon the results of an investigative project which explores the setting up of a material system - a parametric and generative assembly consisting of and taking into consideration material properties, manufacturing constraints and geometric behavior. The project...... approaches the subject through the construction of a logic-driven system aiming to explore the possibilities of a material system that fulfills spatial, structural and performative requirements concurrently and how these are negotiated in situations where they might be conflicting....

  9. Material synthesis and hydrogen storage of palladium-rhodium alloy.

    Energy Technology Data Exchange (ETDEWEB)

    Lavernia, Enrique J. (University of California, Davis); Yang, Nancy Y. C.; Ong, Markus D. (Whithworth University, Spokane, WA)

    2011-08-01

    Pd and Pd alloys are candidate material systems for Tr or H storage. We have actively engaged in material synthesis and studied the material science of hydrogen storage for Pd-Rh alloys. In collaboration with UC Davis, we successfully developed/optimized a supersonic gas atomization system, including its processing parameters, for Pd-Rh-based alloy powders. This optimized system and processing enable us to produce {le} 50-{mu}m powders with suitable metallurgical properties for H-storage R&D. In addition, we studied hydrogen absorption-desorption pressure-composition-temperature (PCT) behavior using these gas-atomized Pd-Rh alloy powders. The study shows that the pressure-composition-temperature (PCT) behavior of Pd-Rh alloys is strongly influenced by its metallurgy. The plateau pressure, slope, and H/metal capacity are highly dependent on alloy composition and its chemical distribution. For the gas-atomized Pd-10 wt% Rh, the absorption plateau pressure is relatively high and consistent. However, the absorption-desorption PCT exhibits a significant hysteresis loop that is not seen from the 30-nm nanopowders produced by chemical precipitation. In addition, we observed that the presence of hydrogen introduces strong lattice strain, plastic deformation, and dislocation networking that lead to material hardening, lattice distortions, and volume expansion. The above observations suggest that the H-induced dislocation networking is responsible for the hysteresis loop seen in the current atomized Pd-10 wt% Rh powders. This conclusion is consistent with the hypothesis suggested by Flanagan and others (Ref 1) that plastic deformation or dislocations control the hysteresis loop.

  10. Hydrogen storage systems from waste Mg alloys

    Science.gov (United States)

    Pistidda, C.; Bergemann, N.; Wurr, J.; Rzeszutek, A.; Møller, K. T.; Hansen, B. R. S.; Garroni, S.; Horstmann, C.; Milanese, C.; Girella, A.; Metz, O.; Taube, K.; Jensen, T. R.; Thomas, D.; Liermann, H. P.; Klassen, T.; Dornheim, M.

    2014-12-01

    The production cost of materials for hydrogen storage is one of the major issues to be addressed in order to consider them suitable for large scale applications. In the last decades several authors reported on the hydrogen sorption properties of Mg and Mg-based systems. In this work magnesium industrial wastes of AZ91 alloy and Mg-10 wt.% Gd alloy are used for the production of hydrogen storage materials. The hydrogen sorption properties of the alloys were investigated by means of volumetric technique, in situ synchrotron radiation powder X-ray diffraction (SR-PXD) and calorimetric methods. The measured reversible hydrogen storage capacity for the alloys AZ91 and Mg-10 wt.% Gd are 4.2 and 5.8 wt.%, respectively. For the Mg-10 wt.% Gd alloy, the hydrogenated product was also successfully used as starting reactant for the synthesis of Mg(NH2)2 and as MgH2 substitute in the Reactive Hydride Composite (RHC) 2LiBH4 + MgH2. The results of this work demonstrate the concrete possibility to use Mg alloy wastes for hydrogen storage purposes.

  11. Alloy Selection System

    Energy Technology Data Exchange (ETDEWEB)

    None

    2001-02-01

    Software will Predict Corrosion Rates to Improve Productivity in the Chemical Industry. Many aspects of equipment design and operation are influenced by the choice of the alloys used to fabricate process equipment.

  12. Mechanical alloying in the Fe-Cu system

    DEFF Research Database (Denmark)

    Jiang, Jianzhong; Gente, C.; Bormann, R.

    1998-01-01

    in the Fe-Cu system is; (3) where the positive energy is stored in the alloys; (4) what the decomposition process of the supersaturated alloys is; and (5) what type of magnetic properties the new materials have. The elucidation of these problems will shed light on the understanding of the mechanisms...... for the preparation of materials under highly non-equilibrium conditions in systems with positive heats of mixing by mechanical alloying.......The studies of mechanical alloying on the Fe-Cu system, as a model system for those with positive heats of mixing, are reviewed. Several problems involved in the mechanical alloying process are discussed. For example, (1) whether alloying occurs on an atomic level; (2) what the solid solubility...

  13. High-entropy alloys as high-temperature thermoelectric materials

    Science.gov (United States)

    Shafeie, Samrand; Guo, Sheng; Hu, Qiang; Fahlquist, Henrik; Erhart, Paul; Palmqvist, Anders

    2015-11-01

    Thermoelectric (TE) generators that efficiently recycle a large portion of waste heat will be an important complementary energy technology in the future. While many efficient TE materials exist in the lower temperature region, few are efficient at high temperatures. Here, we present the high temperature properties of high-entropy alloys (HEAs), as a potential new class of high temperature TE materials. We show that their TE properties can be controlled significantly by changing the valence electron concentration (VEC) of the system with appropriate substitutional elements. Both the electrical and thermal transport properties in this system were found to decrease with a lower VEC number. Overall, the large microstructural complexity and lower average VEC in these types of alloys can potentially be used to lower both the total and the lattice thermal conductivity. These findings highlight the possibility to exploit HEAs as a new class of future high temperature TE materials.

  14. High-entropy alloys as high-temperature thermoelectric materials

    Energy Technology Data Exchange (ETDEWEB)

    Shafeie, Samrand [Surface and Microstructure Engineering Group, Materials and Manufacturing Technology, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Department of Chemistry and Chemical Engineering, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Guo, Sheng, E-mail: sheng.guo@chalmers.se [Surface and Microstructure Engineering Group, Materials and Manufacturing Technology, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Hu, Qiang [Institute of Applied Physics, Jiangxi Academy of Sciences, Nanchang 330029 (China); Fahlquist, Henrik [Bruker AXS Nordic AB, 17067 Solna (Sweden); Erhart, Paul [Department of Applied Physics, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Palmqvist, Anders, E-mail: anders.palmqvist@chalmers.se [Department of Chemistry and Chemical Engineering, Chalmers University of Technology, SE-41296 Gothenburg (Sweden)

    2015-11-14

    Thermoelectric (TE) generators that efficiently recycle a large portion of waste heat will be an important complementary energy technology in the future. While many efficient TE materials exist in the lower temperature region, few are efficient at high temperatures. Here, we present the high temperature properties of high-entropy alloys (HEAs), as a potential new class of high temperature TE materials. We show that their TE properties can be controlled significantly by changing the valence electron concentration (VEC) of the system with appropriate substitutional elements. Both the electrical and thermal transport properties in this system were found to decrease with a lower VEC number. Overall, the large microstructural complexity and lower average VEC in these types of alloys can potentially be used to lower both the total and the lattice thermal conductivity. These findings highlight the possibility to exploit HEAs as a new class of future high temperature TE materials.

  15. Influence of alloy ingredients on mechanical properties of ternary boride hard alloy clad materials

    Institute of Scientific and Technical Information of China (English)

    LIU Fu-tian; SONG Shi-xue; YANG Jun-ru; HUANG Wei-ling; HUANG Chuan-zhen; CHENG Xin; LI Zhao-qian

    2004-01-01

    Using Mo, B-Fe alloy and Fe powders as raw materials, and adding C, Cr and Ni ingredients, respectively, or C, Cr and Ni mixed powders, ternary boride hard alloy clad materials was prepared on Q235 steel substrate by means of in-situ reaction and vacuum liquid phase sintering technology. The influence of alloy ingredients on the mechanical properties of ternary boride hard alloy clad materials was investigated. The results indicate that a mixture of 0.8% C, 5% Cr and 2% Ni ingredients gives a ternary boride hard alloy clad material with optimal mechanical properties, such as high transverse rupture strength, high hardness and good wear resistance.

  16. Developing of an expert system for nonferrous alloy design

    Institute of Scientific and Technical Information of China (English)

    李义兵; 何红波; 周继承; 李斌

    2004-01-01

    Expert systems have been used widely in the predictions and design of alloy systems. But the expert systems are based on the macroscopic models that have no physical meanings. Microscopic molecular dynamics is also a standard computational technique used in materials science. An approach is presented to the design system of nonferrous alloy that integrates the molecular dynamical simulation together with an expert system. The knowledge base in the expert system is able to predict nonferrous alloy properties by using machine learning technology. The architecture of the system is presented.

  17. PERSPECTIVES OF MOLIBDENUM CONTAINING MATERIALS APPLICATION FOR ALLOYING OF IRONCARBON ALLOYS DURING MANUFACTURING OF CRITICAL CASTINGS

    Directory of Open Access Journals (Sweden)

    A. G. Slutsky

    2015-01-01

    Full Text Available Motor is one of most important part of automobile determine its economical effectiveness of usage. On the other hand, sleeves, pistons and rings are crucible parts as they determine the service life of a motor. These parts are producing in big scale – dozens of millions pieces. Increase of cylinder sleeves physical-mechanical properties results in prolongation of motor service life and improvement of motor’s characteristics. Nowadays low alloyed cast irons with perlite structure are used to manufacture motor’s sleeves. For alloying purposes such traditional elements as Cr, Ni, Cu, and V are applied. But it is interesting to use molybdenum for cast iron alloying. It is known that alloying of alloys allows considerable increasing of consumption properties of castings. But in spite of advantages of alloys alloying the increase of molybdenum containing iron-carbon alloys production is restricted by economical reasons – high cost of alloying additions. Expenditures on alloying additions can be reduced by the application cheap secondary alloys in the charge. So, the present paper is devoted to investigation of alloying peculiarities during the treatment of ferrous alloys with molybdenum applying different initial materials.

  18. Equiatomic quaternary Heusler alloys: A material perspective for spintronic applications

    Science.gov (United States)

    Bainsla, Lakhan; Suresh, K. G.

    2016-09-01

    agreement with those estimated using the Slater-Pauling rule in most of the cases. Electrical resistivity and Hall measurements are being used to distinguish between SGS and HMF nature in detail. The current spin polarization value, P = 0.70 ± 0.01, for CoFeMnGe is found to be highest among the EQHAs. CoFeMnSi and CoFeCrGa are found to show SGS behavior with high Curie temperatures, thus making them suitable substitutes for diluted magnetic semiconductors. CoRuFeSi is found to have the highest TC among EQHAs. Theoretical prediction of magnetic properties on the basis of electronic structure calculations has also been reported in a few systems, which are also discussed in this review. Thus, this review presents a consolidated picture of the magnetic and spintronic properties of this important, but relatively new class of Heusler alloys. It is expected that this will stimulate further interest in these alloys, thereby paving the way for the identification of more HMF and SGS materials. As a result of this, it is expected that more efficient spintronic devices using these alloys would emerge in the near future.

  19. Switchable Shape Memory Alloys (SMA) Thermal Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Shape memory alloys applies to a group of materials that demonstrate the ability to return to some previously defined shape when subjected to the appropriate thermal...

  20. Complex metallic alloys as new materials for additive manufacturing.

    Science.gov (United States)

    Kenzari, Samuel; Bonina, David; Marie Dubois, Jean; Fournée, Vincent

    2014-04-01

    Additive manufacturing processes allow freeform fabrication of the physical representation of a three-dimensional computer-aided design (CAD) data model. This area has been expanding rapidly over the last 20 years. It includes several techniques such as selective laser sintering and stereolithography. The range of materials used today is quite restricted while there is a real demand for manufacturing lighter functional parts or parts with improved functional properties. In this article, we summarize recent work performed in this field, introducing new composite materials containing complex metallic alloys. These are mainly Al-based quasicrystalline alloys whose properties differ from those of conventional alloys. The use of these materials allows us to produce light-weight parts consisting of either metal-matrix composites or of polymer-matrix composites with improved properties. Functional parts using these alloys are now commercialized.

  1. Design of multi materials combining crystalline and amorphous metallic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Volland, A.; Ragani, J.; Liu, Y.; Gravier, S.; Suery, M. [Grenoble University/CNRS, SIMAP Laboratory, Grenoble INP/UJF, 38402 Saint-Martin d' Heres (France); Blandin, J.J., E-mail: jean-jacques.blandin@simap.grenoble-inp.fr [Grenoble University/CNRS, SIMAP Laboratory, Grenoble INP/UJF, 38402 Saint-Martin d' Heres (France)

    2012-09-25

    Highlights: Black-Right-Pointing-Pointer Elaboration of multi materials associating metallic glasses and conventional crystalline alloys by co-deformation performed at temperatures close to the glass transition temperature of the metallic glasses. Black-Right-Pointing-Pointer Elaboration of filamentary metal matrix composites with a core in metallic glass by co extrusion. Black-Right-Pointing-Pointer Sandwich structures produced by co-pressing. Black-Right-Pointing-Pointer Detection of atomic diffusion from the glass to the crystalline alloys during the processes. Black-Right-Pointing-Pointer Good interfaces between the metallic glasses and the crystalline alloys, as confirmed by mechanical characterisation. - Abstract: Multi materials, associating zirconium based bulk metallic glasses and crystalline metallic alloys like magnesium alloys or copper are elaborated by co-deformation processing performed in the supercooled liquid regions (SLR) of the bulk metallic glasses. Two processes are investigated: co-extrusion and co-pressing. In the first case, filamentary composites with various designs can be produced whereas in the second case sandwich structures are obtained. The experimental window (temperature, time) in which processing can be carried out is directly related to the crystallisation resistance of the glass which requires getting information about the crystallisation conditions in the selected metallic glasses. Thermoforming windows are identified for the studied BMGs by thermal analysis and compression tests in their SLR. The mechanical properties of the produced multi materials are investigated thanks to specifically developed mechanical devices and the interfaces between the amorphous and the crystalline alloys are characterised.

  2. Potential High-Temperature Shape-Memory-Alloy Actuator Material Identified

    Science.gov (United States)

    Noebe, Ronald D.; Gaydosh, Darrell J.; Biles, Tiffany A.; Garg, Anita

    2005-01-01

    Shape-memory alloys are unique "smart materials" that can be used in a wide variety of adaptive or "intelligent" components. Because of a martensitic solid-state phase transformation in these materials, they can display rather unusual mechanical properties including shape-memory behavior. This phenomenon occurs when the material is deformed at low temperatures (below the martensite finish temperature, Mf) and then heated through the martensite-to-austenite phase transformation. As the material is heated to the austenite finish temperature Af, it is able to recover its predeformed shape. If a bias is applied to the material as it tries to recover its original shape, work can be extracted from the shape-memory alloy as it transforms. Therefore, shape-memory alloys are being considered for compact solid-state actuation devices to replace hydraulic, pneumatic, or motor-driven systems.

  3. Materials problems in fluidized-bed combustion systems. Appendix 3. Evaluation of boiler alloy specimens at Foster Wheeler Development Corporation. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Amoruso, G.V.; Apblett, A.R. Jr.

    1980-05-01

    This report summarizes the results of the Foster Wheeler Development Corporation (FWDC) portion of a metallurgical investigation conducted to assess the corrosion behavior of various ferritic, austenitic, and nickel-base alloys which were exposed in a coal-burning fluidized bed test facility at nominal temperatures of 1000/sup 0/F, 1200/sup 0/F, 1400/sup 0/F, 1550/sup 0/F, and 1650/sup 0/F for 1000 and 2000 hour test exposure periods. The alloys included Corten, 2-1/4Cr-1Mo, 9Cr-1Mo, 405 SS, E-Brite 26-1, 310 SS, 329 SS, 347 SS, 22-13-5, 21-6-9, Incoloy 800, Manaurite 36X, Inconel 690, and RA 333. The investigation included material precharacterization studies and post-test metallurgical evaluations involving deposit/scale thickness measurements, selective chemical/microprobe analyses, specimen surface recession measurements, determination of depths of dealloying and corrosive constituent penetrations, grain-size determinations, hardness surveys, macro and microscopic examinations and study/recording of microstructural changes resulting as a consequence of test exposure.

  4. Forming analysis and application for aluminum-alloy material

    Institute of Scientific and Technical Information of China (English)

    Wei Yuansheng

    2012-01-01

    The increase in car ownership brought about by energy shortages, and environmental crises became more acute. The most effective way to achieve energy saving and emission reduction of car is to improve engine efficiency. In addition to that, lightweight body is the key. Aluminum, magnesium alloy as significant materials of lightweight, and the application amount in the car body is a significant upward trend. However, there is high cost of material, with im- mature applied technology and a series of bottleneck problems. All of them affect general application of lightweight mate- rials. This paper focuses on forming process issues for aluminum, magnesium alloy and the solutions to achieve.

  5. Switchable Shape Memory Alloys (SMA) Thermal Materials Project

    Science.gov (United States)

    Falker, John; Zeitlin, Nancy; Williams, Martha; Fesmire, James

    2014-01-01

    Develop 2-way switchable thermal systems for use in systems that function in cold to hot temperature ranges using different alloy designs for SMA system concepts. In this project, KSC will specifically address designs of two proof of concept SMA systems with transition temperatures in the 65-95 C range and investigate cycle fatigue and "memory loss" due to thermal cycling.

  6. Titanium alloy as a potential low radioactivation vacuum material

    Energy Technology Data Exchange (ETDEWEB)

    Kamiya, Junichiro, E-mail: kamiya.junichiro@jaea.go.jp; Hikichi, Yusuke; Kinsho, Michikazu; Ogiwara, Norio [Japan Atomic Energy Agency, J-PARC Center, 2-4 Shirane Shirakata, Tokai, Naka, Ibaraki 319-1195 (Japan); Fukuda, Mitsuhiro; Hamatani, Noriaki; Hatanaka, Kichiji; Kamakura, Keita; Takahisa, Keiji [Research Center for Nuclear Physics, Osaka University, 10-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2015-05-15

    For the vacuum systems of high-intensity beam accelerators, low radioactivation materials with good vacuum characteristics and high mechanical strength are required. The titanium alloy Ti-6Al-4V was investigated as a potential low activation vacuum material with high mechanical strength for the fabrication of vacuum components, particularly the flanges of beam pipes, in the J-PARC 3 GeV synchrotron. The dose rate of Ti-6Al-4V when irradiated by a 400 MeV proton was observed to decrease more rapidly than that of stainless steel. Furthermore, the generated radioactive isotopes were nuclides with relatively short half-lives. The outgassing rate per unit area of Ti-6Al-4V was approximately 10{sup −8 }Pa m{sup 3}/s m{sup 2} after pumping for 100 h, which is the same as the typical value for stainless steel. Additionally, the hydrogen concentration in bulk Ti-6Al-4V was reduced to approximately 1 ppm by vacuum firing at 700 °C for 9 h; the mechanical strength was not reduced by this process. These results indicate that Ti-6Al-4V is a good candidate for use as a low activation vacuum material with high mechanical strength.

  7. Silver-palladium braze alloy recovered from masking materials

    Science.gov (United States)

    Cierniak, R.; Colman, G.; De Carlo, F.

    1966-01-01

    Method for recovering powdered silver-palladium braze alloy from an acrylic spray binder and rubber masking adhesive used in spray brazing is devised. The process involves agitation and dissolution of masking materials and recovery of suspended precious metal particles on a filter.

  8. Materials Research Society Symposia Proceedings, Volume 19. Alloy Phase Diagrams Held November 1982 in Boston, Massachusetts.

    Science.gov (United States)

    Alloys, * Phase diagrams , *Symposia, Stability, Thermodynamic properties, Models, Solidification, Chemical equilibrium, Microstructure, Metallurgy, Structural analysis, Research management, Materials

  9. Diamond-cBN alloy: A universal cutting material

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Pei [Institute of Atomic and Molecular Physics, Sichuan University, Chengdu 610065 (China); High Pressure Science and Engineering Center and Department of Physics and Astronomy, University of Nevada Las Vegas, Las Vegas, Nevada 89154 (United States); He, Duanwei, E-mail: duanweihe@scu.edu.cn; Kou, Zili; Li, Yong; Hu, Qiwei; Xu, Chao; Lei, Li; Wang, Qiming [Institute of Atomic and Molecular Physics, Sichuan University, Chengdu 610065 (China); Wang, Liping; Zhao, Yusheng [High Pressure Science and Engineering Center and Department of Physics and Astronomy, University of Nevada Las Vegas, Las Vegas, Nevada 89154 (United States); Xiong, Lun; Liu, Jing [Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China)

    2015-09-07

    Diamond and cubic boron nitride (cBN) as conventional superhard materials have found widespread industrial applications, but both have inherent limitations. Diamond is not suitable for high-speed cutting of ferrous materials due to its poor chemical inertness, while cBN is only about half as hard as diamond. Because of their affinity in structural lattices and covalent bonding character, diamond and cBN could form alloys that can potentially fill the performance gap. However, the idea has never been demonstrated because samples obtained in the previous studies were too small to be tested for their practical performance. Here, we report the synthesis and characterization of transparent bulk diamond-cBN alloy compacts whose diameters (3 mm) are sufficiently large for them to be processed into cutting tools. The testing results show that the diamond-cBN alloy has superior chemical inertness over polycrystalline diamond and higher hardness than single crystal cBN. High-speed cutting tests on hardened steel and granite suggest that diamond-cBN alloy is indeed a universal cutting material.

  10. Fundamentals of radiation materials science metals and alloys

    CERN Document Server

    Was, Gary S

    2017-01-01

    The revised second edition of this established text offers readers a significantly expanded introduction to the effects of radiation on metals and alloys. It describes the various processes that occur when energetic particles strike a solid, inducing changes to the physical and mechanical properties of the material. Specifically it covers particle interaction with the metals and alloys used in nuclear reactor cores and hence subject to intense radiation fields. It describes the basics of particle-atom interaction for a range of particle types, the amount and spatial extent of the resulting radiation damage, the physical effects of irradiation and the changes in mechanical behavior of irradiated metals and alloys. Updated throughout, some major enhancements for the new edition include improved treatment of low- and intermediate-energy elastic collisions and stopping power, expanded sections on molecular dynamics and kinetic Monte Carlo methodologies describing collision cascade evolution, new treatment of t...

  11. Assessment Of Usability Of Molten Salt Mixtures In Metallurgy Of Aluminum Alloys And Recycling Of Composite Materials Based On The Matrix Of Al Alloys

    Directory of Open Access Journals (Sweden)

    Jackowski J.

    2015-09-01

    Full Text Available Effectiveness of the slags used in metallurgy of aluminum alloys and in recycling of composite materials containing these alloys depends on their surface properties at the phase boundaries they are in contact with. An index of surface properties of molten mixtures of slag-forming salts has been formulated. Its calculated values are compared with measured results of surface tension (liquid – atmosphere and interfacial tension (liquid – liquid in the considered systems. It was found that the index can be helpful for purposes of proper choice of the mixtures of slag-forming salts used both in Al alloys metallurgy and in recycling of composite materials based on the matrix of Al alloys.

  12. Material and information flows pertaining to aluminum alloy pipe distribution

    Directory of Open Access Journals (Sweden)

    D. Simić

    2013-10-01

    Full Text Available This paper discusses the distribution flow of aluminum (Al alloy pipes, starting with the completion of the manufacturing process and final inspection. The proposed solution considers the use of bar-coded caps produced from recycled polymer materials that are placed on the ends of the tubes in order to achieve protection against potential changes in material properties and preserve the product quality. For the preparation of capped tube bundles for shipment from the manufacturer output storage to the customer input warehouse, a technical solution that enables correct and efficient Al alloy pipe handling is proposed, in terms of safety, security, reliability, financial feasibility and ecological viability, with optimal utilization of transport and storage.

  13. Advanced gas cooled nuclear reactor materials evaluation and development program. Selection of candidate alloys. Vol. 1. Advanced gas cooled reactor systems definition

    Energy Technology Data Exchange (ETDEWEB)

    Marvin, M.D.

    1978-10-31

    Candidate alloys for a Very High Temperature Reactor (VHTR) Nuclear Process Heal (NPH) and Direct Cycle Helium Turbine (DCHT) applications in terms of the effect of the primary coolant exposure and thermal exposure were evaluated. (FS)

  14. NASA-UVa light aerospace alloy and structures technology program supplement: Aluminum-based materials for high speed aircraft

    Science.gov (United States)

    Starke, E. A., Jr. (Editor)

    1995-01-01

    This report on the NASA-UVa light aerospace alloy and structure technology program supplement: Aluminum-Based Materials for High Speed Aircraft covers the period from July 1, 1992. The objective of the research is to develop aluminum alloys and aluminum matrix composites for the airframe which can efficiently perform in the HSCT environment for periods as long as 60,000 hours (certification for 120,000 hours) and, at the same time, meet the cost and weight requirements for an economically viable aircraft. Current industry baselines focus on flight at Mach 2.4. The research covers four major materials systems: (1) Ingot metallurgy 2XXX, 6XXX, and 8XXX alloys, (2) Powder metallurgy 2XXX alloys, (3) Rapidly solidified, dispersion strengthened Al-Fe-X alloys, and (4) Discontinuously reinforced metal matrix composites. There are ten major tasks in the program which also include evaluation and trade-off studies by Boeing and Douglas aircraft companies.

  15. Passivation and corrosion of the high performance materials alloy 33, alloy 31 and nickel in LiBr solution at different temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Igual Munoz, A.; Garcia Anton, J.; Guinon, J.L.; Perez Herranz, V. [Departamento de Ingenieria Quimica y Nuclear. E.T.S. Industriales, Universidad Politecnica de Valencia, P.O. Box 22012, E-46071 Valencia (Spain)

    2004-07-01

    Aqueous solutions containing high concentrations of Lithium Bromide are employed as absorbent solutions for almost all types of heating and refrigerating absorption systems that use natural gas or steam as energy sources. LiBr solutions can cause serious corrosion problems in common metallic components. The objective of the present work was to study the corrosion resistance of new high alloyed materials in commercial LiBr heavy brine solution (which contains chromate as inhibitor), at different temperatures (25, 30, 40, 50, 60, 70 and 80 deg. C). The materials tested were stainless steels Alloy 33 (UNS R20033), a new corrosion resistant austenitic material alloyed with nominally (wt%) 33 Cr, 32 Fe, 31 Ni; Nicrofer 3127 hMo-alloy 31 (UNS N08031), an iron-nickel-chromium-molybdenum alloy with nitrogen; and pure Nickel. Corrosion resistance was estimated from the cyclic potentiodynamic polarization curves, comparing OCP values, calculating corrosion potentials and current rates from Tafel analysis; in order to characterize the passivating behaviour of the alloys the study was completed with the analysis of the pitting potentials, passivating current and re-passivating properties at the temperatures under study. Passivating properties are well observed in all the samples in commercial LiBr solution at all temperatures. In these cases, passivation properties decrease with temperature. (authors)

  16. Palladium-rare-earth metal alloys-advanced materials for hydrogen power engineering

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Hydrogen of no less than 99. 999 % (vol. fraction) purity is a principal power media of hydrogen power engineering. A single method for the preparation of high purity hydrogen consists in its separation from vapour-gas mixtures via the selective diffusion of hydrogen through a palladium membrane. The rate of hydrogen diffusion and the strength and stability during the operation in aggressive gases are important characteristics of palladium membranes. The increase in the strength, plasticity, and hydrogen-permeability of membrane alloys can be reached by alloying palladium with the formation of solid solutions.The formation of wide ranges of palladium-rare-earth metal (REM) solid solutions is an interesting feature of palladium. Earlier, we have shown that the alloying of Pd with REM substantially increases the rate of hydrogen diffusion and markedly increases the strength of palladium on retention of the adequate plasticity.In this work, we have studied alloys of the Pd-Y and Pd-Y-Me systems. It was shown that the following conditions should be satisfied to prepare high-quality alloys exhibiting high service properties: (1)the use of high-purity components (whose purity is no less than 99.95%, mass fraction), in particular,high-purity Y prepared by vacuum distillation, and (2) holding the reached purity for the final product.For this purpose, we suggested a cycle of manufacturing operations including the preparation of a vacuumtight foil of 50 (m thick as the final stage.The hydrogen-permeability of the alloys was measured at different temperatures and hydrogen pressures. The instability of operation of binary Pd-Y alloys w alloying the composition with a Ⅷ Group metal. For example, the alloy of the optimum composition Pd-8Y-Me in the annealed state exhibits the following mechanical properties: HV= 75 kg/mm2 , σu = 58 kg/mm2 , and δ= 20%. Its hydrogen-permeability (QH2) measured as a function of the temperature exceeds that of the Pd-23Ag alloy (that is widely

  17. Development of Fe-based nanocrystalline materials by mechanical alloying

    Directory of Open Access Journals (Sweden)

    Suñol, J. J.

    2008-06-01

    Full Text Available Two alloys, Fe80NbB10 and Fe70Ni14Zr6B10, were produced by mechanical alloying. The formation of the nanocrystallites (about 7-8 nm at 80h MA was detected by X-ray diffraction. After milling for 80 h, differential scanning calorimetry scans show low-temperature recovery processes and several crystallization processes related with crystal growth and reordering of crystalline phases. The apparent activation energy values are 315 ± 40 kJ mol–1 for alloy A, and 295 ± 20 kJ mol–1 and 320 ± 25 kJ mol–1 for alloy B. Furthermore, a melt-spun Fe-based ribbon was mechanically alloyed to obtain a powdered-like alloy. The increase of the rotation speed and the ball-to-powder weight ratio reduces the necessary time to obtain the powdered form.

    Dos aleaciones, Fe80Nb10B10 (A y Fe70Ni14Zr6B10 (B, han sido producidas por aleado mecánico. Mediante difracción de rayos X se ha detectado la formación de nanocristales (7-8 nm a las 80 h de aleado. Tras molturar 80 h, las curvas calorimétricas muestran procesos exotérmicos asociados a la relajación estructural y al crecimiento cristalino y reordenación de la fase cristalina. Los valores de la energía aparente de activación de las cristalizaciones son 315 ± 40 kJ mol–1 para la aleación A, y 295 ± 20 kJ mol–1 y 320 ± 25 kJ mol–1 para la aleación B. Por otra parte, se ha procedido a la molturación de una cinta de una aleación de base hierro hasta obtener un material en forma de polvo. El incremento de la velocidad de rotación y de la relación en peso bolas polvo reduce el tiempo necesario para obtener este material.

  18. Advanced metal alloy systems for massive high-current photocathodes

    Science.gov (United States)

    Tkachenko, V. G.; Kondrashev, A. I.; Maksimchuk, I. N.

    2010-03-01

    The physical principles of precise alloying are formulated with the aim of increasing the low quantum efficiency (QE) of suitable simple metals (Mg, Al, Cu) as well as of decreasing their electron work function ( e φ) in the UV spectral range. The new approach provides valuable information for elucidating the origin of photoemission enhancement in bulk metal-based alloy systems. Bulk in-situ nanoclustering promises to be the most effective way of producing a much higher QE and a lower e φ in simple metals. In this article we show that the quantum efficiency of the metal-based alloys Mg-Ba, Al-Li, and Cu-BaO is considerably higher than the simple metals Mg, Al, and Cu, respectively. The spectral characteristics of the Mg-Ba, Al-Li and Cu-BaO systems obey the well-known Fowler square law for a near-free-electron model. The advanced metal alloys systems are promising photocathode materials usable for generation of high brightness electron beams.

  19. Replacement of Co-base alloy for radiation exposure reduction in the primary system of PWR

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jeong Ho; Nyo, Kye Ho; Lee, Deok Hyun; Lim, Deok Jae; Ahn, Jin Keun [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of); Kim, Sun Jin [Hanyang Univ., Seoul (Korea, Republic of)

    1996-01-01

    Of numerous Co-free alloys developed to replace Co-base stellite used in valve hardfacing material, two iron-base alloys of Armacor M and Tristelle 5183 and one nickel-base alloy of Nucalloy 488 were selected as candidate Co-free alloys, and Stellite 6 was also selected as a standard hardfacing material. These four alloys were welded on 316SS substrate using TIG welding method. The first corrosion test loop of KAERI simulating the water chemistry and operation condition of the primary system of PWR was designed and fabricated. Corrosion behaviors of the above four kinds of alloys were evaluated using this test loop under the condition of 300 deg C, 1500 psi. Microstructures of weldment of these alloys were observed to identify both matrix and secondary phase in each weldment. Hardnesses of weld deposit layer including HAZ and substrate were measured using micro-Vickers hardness tester. The status on the technology of Co-base alloy replacement in valve components was reviewed with respect to the classification of valves to be replaced, the development of Co-free alloys, the application of Co-free alloys and its experiences in foreign NPPs, and the Co reduction program in domestic NPPs and industries. 18 tabs., 20 figs., 22 refs. (Author).

  20. Advanced Gas Cooled Nuclear Reactor Materials Evaluation and Development Program: Topical report I, selection of candidate alloys. Volume 3. Selection of surface coating/substrate systems for screening creep and structural stability studies

    Energy Technology Data Exchange (ETDEWEB)

    1980-06-20

    Considering the high temperature, low O/sub 2/, high C environment of operation in the Very High Temperature Reactor (VHTR) Systems, the utilization of coatings is envisaged to hold potential for extending component lifetimes through the formation of stable and continuous oxide films with enhanced resistance to C diffusion. A survey of the current state of technology for high temperature coatings has been performed. The usefulness of these coatings on the Mo, Ni, and Fe base alloys is discussed. Specifically, no coating substitute was identified for TZM other than the well known W-3 (pack silicide) and Al/sub 2/O/sub 3/ forming coatings were recommended for the Fe and Ni base structural materials. Recommendations as to coating types and processng have been made based on the predicted VHTR component size, shape, base metal and operational environment. Four tests designed to evaluate the effects of selected combinations of coatings and substrate matrices are recommended for consideration.

  1. Alloy

    Science.gov (United States)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  2. Diffusion Barrier Coating System and Oxidation Behavior of Coated Alloys

    Institute of Scientific and Technical Information of China (English)

    T.NARITA

    2009-01-01

    @@ 1 Introduction Research into the formation of Re-based alloys is in progress in our laboratory to provide a diffusion barrier layer between heat-resistant alloys and Al reservoir layers, which assist in the formation and maintenance a protective Al2O3 scale for long periods. Coatings with a two-layered structure comprised of inner Re-based alloy layer and outer β-NiAl layer with or without Pt addition were successfully formed on various heat resistant alloys such as Ni-based singlecrystal superalloys, Ni-based heat resistant alloys, NiMo based alloy, Ni-Cr based alloy, and Fe-based alloys. The duplex layer coating proposed is generally termed a diffusion barrier coating system; DBC system.

  3. Advanced materials for space nuclear power systems

    Science.gov (United States)

    Titran, Robert H.; Grobstein, Toni L.; Ellis, David L.

    1991-01-01

    The overall philosophy of the research was to develop and characterize new high temperature power conversion and radiator materials and to provide spacecraft designers with material selection options and design information. Research on three candidate materials (carbide strengthened niobium alloy PWC-11 for fuel cladding, graphite fiber reinforced copper matrix composites for heat rejection fins, and tungsten fiber reinforced niobium matrix composites for fuel containment and structural supports) considered for space power system applications is discussed. Each of these types of materials offers unique advantages for space power applications.

  4. Emerging smart materials systems

    Energy Technology Data Exchange (ETDEWEB)

    Strock, H.B. [Strock Technology Associates Inc., Holden, MA (United States)

    1996-04-01

    Smart materials systems are nonliving systems that integrate the functions of sensing, actuation, logic and control to respond adaptively to changes in their condition or the environment to which they are exposed, in a useful and usually repetitive manner. Smart materials possess both sensing and actuation capability. They can adaptively respond to changing stimuli, e.g., the variable darkening of photochromic glass or plastic on exposure to sunlight. Such passively smart materials behavior has relatively limited, although marketable, functionality.

  5. Design of Radiation-Tolerant Structural Alloys for Generation IV Nuclear Energy Systems

    Energy Technology Data Exchange (ETDEWEB)

    Allen, T.R.; Was, G.S.; Bruemmer, S.M.; Gan, J.; Ukai, S.

    2005-12-28

    The objective of this program is to improve the radiation tolerance of both austenitic and ferritic-martensitic (F-M) alloys projected for use in Generation IV systems. The expected materials limitations of Generation IV components include: creep strength, dimensional stability, and corrosion/stress corrosion compatibility. The material design strategies to be tested fall into three main categories: (1) engineering grain boundaries; (2) alloying, by adding oversized elements to the matrix; and (3) microstructural/nanostructural design, such as adding matrix precipitates. These three design strategies were tested across both austenitic and ferritic-martensitic alloy classes

  6. Modeling of shape memory alloys and application to porous materials

    Science.gov (United States)

    Panico, Michele

    In the last two decades the number of innovative applications for advanced materials has been rapidly increasing. Shape memory alloys (SMAs) are an exciting class of these materials which exhibit large reversible stresses and strains due to a thermoelastic phase transformation. SMAs have been employed in the biomedical field for producing cardiovascular stents, shape memory foams have been successfully tested as bone implant material, and SMAs are being used as deployable switches in aerospace applications. The behavior of shape memory alloys is intrinsically complex due to the coupling of phase transformation with thermomechanical loading, so it is critical for constitutive models to correctly simulate their response over a wide range of stress and temperature. In the first part of this dissertation, we propose a macroscopic phenomenological model for SMAs that is based on the classical framework of thermodynamics of irreversible processes and accounts for the effect of multiaxial stress states and non-proportional loading histories. The model is able to account for the evolution of both self-accommodated and oriented martensite. Moreover, reorientation of the product phase according to loading direction is specifically accounted for. Computational tests demonstrate the ability of the model to simulate the main aspects of the shape memory response in a one-dimensional setting and some of the features that have been experimentally found in the case of multi-axial non-proportional loading histories. In the second part of this dissertation, this constitutive model has been used to study the mesoscopic behavior of porous shape memory alloys with particular attention to the mechanical response under cyclic loading conditions. In order to perform numerical simulations, the model was implemented into the commercial finite element code ABAQUS. Due to stress concentrations in a porous microstructure, the constitutive law was enhanced to account for the development of

  7. Evaluation of effect of recasting of nickel-chromium alloy on its castability using different investment materials: An in vitro study

    OpenAIRE

    Abhinav Sharma; Shobha J Rodrigues; Thilak B Shetty; Vidya K Shenoy; Mahesh Mundathaje; Sharon Saldanha

    2016-01-01

    Context: Castability has been found to be affected by many aspects of the entire casting system. Very few references in dental literature are available regarding recasting of the base metal alloys. Aims: To evaluate and compare the castability of fresh and reused nickel-chromium alloy and to evaluate the effect of two brands of investment materials on castability of nickel-chromium alloy. Subjects and Methods: For the experimental purpose of evaluation of the effect of recasting of nick...

  8. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.; Ren, W. [Oak Ridge National Lab., TN (United States)

    1996-08-01

    Materials properties were collected for the design and construction of structural components for use in advanced heat recovery and hot gas cleanup systems. Alloys systems included 9Cr-1Mo-V steel, modified 316 stainless steel, modified type 310 stainless steel, modified 20Cr-25Ni-Nb stainless steel, modified alloy 800, and two sulfidation resistant alloys: HR160 and HR120. Experimental work was undertaken to expand the databases for potentially useful alloys. Types of testing included creep, stress-rupture, creep-crack growth, fatigue, and post-exposure short-time tensile tests. Because of the interest in relatively inexpensive alloys for service at 700{degrees}C and higher, research emphasis was placed on a modified type 310 stainless steel and a modified 20Cr-25Ni-Nb stainless steel. Both steels were found to have useful strength to 925{degrees}C with good weldability and ductility.

  9. Unravelling the materials genome: Symmetry relationships in alloy properties

    Energy Technology Data Exchange (ETDEWEB)

    Toda-Caraballo, Isaac [Department of Materials Science and Metallurgy, University of Cambridge New Museums Site, Pembroke Street, Cambridge, CB2 3QZ (United Kingdom); Galindo-Nava, Enrique I. [Department of Materials Science and Metallurgy, University of Cambridge New Museums Site, Pembroke Street, Cambridge, CB2 3QZ (United Kingdom); Delft University of Technology, Mekelweg 2, Delft 2628 CD (Netherlands); Rivera-Díaz-del-Castillo, Pedro E.J., E-mail: pejr2@cam.ac.uk [Department of Materials Science and Metallurgy, University of Cambridge New Museums Site, Pembroke Street, Cambridge, CB2 3QZ (United Kingdom)

    2013-07-25

    Highlights: ► Research strategy for Accelerated Metallurgy project is outlined. ► Surprising symmetry among atomic, nanoscale and mechanical properties. ► Generalisation of Ashby diagrams via principal component analysis. ► Atomic-related properties can be described with linear regression. ► Mechanical properties modelled via Kocks–Mecking-type physical method. -- Abstract: Metals and alloys have been indispensable for technological progress, but only a fraction of the possible ternary systems (combinations of three elements) is known. Statistical inference methods combined with physical models are presented to discover new systems of enhanced properties. It is demonstrated that properties originating from atomic-level interactions can be described employing a linear regression analysis, but properties incorporating microstructural and thermal history effects require a balance between physical and statistical modelling. In spite of this, there is a remarkable degree of symmetry among all properties, and by employing a principal components analysis it is shown that ten properties essential to engineering can be described well in a three dimensional space. This will aid in the discovery of novel alloying systems.

  10. Mapping Chemical Selection Pathways for Designing Multicomponent Alloys: an informatics framework for materials design.

    Science.gov (United States)

    Srinivasan, Srikant; Broderick, Scott R; Zhang, Ruifeng; Mishra, Amrita; Sinnott, Susan B; Saxena, Surendra K; LeBeau, James M; Rajan, Krishna

    2015-12-18

    A data driven methodology is developed for tracking the collective influence of the multiple attributes of alloying elements on both thermodynamic and mechanical properties of metal alloys. Cobalt-based superalloys are used as a template to demonstrate the approach. By mapping the high dimensional nature of the systematics of elemental data embedded in the periodic table into the form of a network graph, one can guide targeted first principles calculations that identify the influence of specific elements on phase stability, crystal structure and elastic properties. This provides a fundamentally new means to rapidly identify new stable alloy chemistries with enhanced high temperature properties. The resulting visualization scheme exhibits the grouping and proximity of elements based on their impact on the properties of intermetallic alloys. Unlike the periodic table however, the distance between neighboring elements uncovers relationships in a complex high dimensional information space that would not have been easily seen otherwise. The predictions of the methodology are found to be consistent with reported experimental and theoretical studies. The informatics based methodology presented in this study can be generalized to a framework for data analysis and knowledge discovery that can be applied to many material systems and recreated for different design objectives.

  11. Mapping Chemical Selection Pathways for Designing Multicomponent Alloys: an informatics framework for materials design

    Science.gov (United States)

    Srinivasan, Srikant; Broderick, Scott R.; Zhang, Ruifeng; Mishra, Amrita; Sinnott, Susan B.; Saxena, Surendra K.; Lebeau, James M.; Rajan, Krishna

    2015-12-01

    A data driven methodology is developed for tracking the collective influence of the multiple attributes of alloying elements on both thermodynamic and mechanical properties of metal alloys. Cobalt-based superalloys are used as a template to demonstrate the approach. By mapping the high dimensional nature of the systematics of elemental data embedded in the periodic table into the form of a network graph, one can guide targeted first principles calculations that identify the influence of specific elements on phase stability, crystal structure and elastic properties. This provides a fundamentally new means to rapidly identify new stable alloy chemistries with enhanced high temperature properties. The resulting visualization scheme exhibits the grouping and proximity of elements based on their impact on the properties of intermetallic alloys. Unlike the periodic table however, the distance between neighboring elements uncovers relationships in a complex high dimensional information space that would not have been easily seen otherwise. The predictions of the methodology are found to be consistent with reported experimental and theoretical studies. The informatics based methodology presented in this study can be generalized to a framework for data analysis and knowledge discovery that can be applied to many material systems and recreated for different design objectives.

  12. Nanostructured Platinum Alloys for Use as Catalyst Materials

    Science.gov (United States)

    Hays, Charles C. (Inventor); Narayan, Sri R. (Inventor)

    2015-01-01

    A series of binary and ternary Pt-alloys, that promote the important reactions for catalysis at an alloy surface; oxygen reduction, hydrogen oxidation, and hydrogen and oxygen evolution. The first two of these reactions are essential when applying the alloy for use in a PEMFC.

  13. Super-High Temperature Alloys and Composites from NbW-Cr Systems

    Energy Technology Data Exchange (ETDEWEB)

    Shailendra Varma

    2008-12-31

    Nickel base superalloys must be replaced if the demand for the materials continues to rise for applications beyond 1000{sup o}C which is the upper limit for such alloys at this time. There are non-metallic materials available for such high temperature applications but they all present processing difficulties because of the lack of ductility. Metallic systems can present a chance to find materials with adequate room temperature ductility. Obviously the system must contain elements with high melting points. Nb has been chosen by many investigators which has a potential of being considered as a candidate if alloyed properly. This research is exploring the Nb-W-Cr system for the possible choice of alloys to be used as a high temperature material.

  14. Investigation on low activated materials on the base of V-Ti-Cr alloys

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ Low activated materials on the base of vanadium are among the key materials for future fusion reactors. In the Russian Federation the long term National Program on the development of such vanadium alloys is under the way.

  15. Investigation on low activated materials on the base of V-Ti-Cr alloys

    Institute of Scientific and Technical Information of China (English)

    Potapenko; M.; Shikov; A.; Chernov; V.; Drobishev; V.; Gubkin; I.

    2005-01-01

    Low activated materials on the base of vanadium are among the key materials for future fusion reactors. In the Russian Federation the long term National Program on the development of such vanadium alloys is under the way.……

  16. Finishing Titanium Alloy Cutting Zone Analysis Via Multifunction Measuring System

    Science.gov (United States)

    Andrej, Czán; Michal, Šajgalík; Drbúl, Mário; Holubják, Jozef; Mrázik, Jozef; Babík, Ondrej; Zaušková, Lucia; Piešová, Marianna

    2015-12-01

    With the development of automotive, aerospace and biomedical industry, there is higher demand for exotic alloys, often based on titanium or nickel, though they are hard to machine. Therefore, it is essential to thoroughly understand their behavior during machining. Processes in the cutting zone of said materials are due to the complexity and dynamics defined by specific models. These include some deviations, thus it is essential to improve machining observation methodology, so exhibited errors and deviations are minimal or none. Based on the observations, multifunction measuring system has been designed, which allows simultaneous observation of characteristics such as e.g. cutting forces, deformations and thermal spread without uninterrupting machining process.

  17. Improved Damage Resistant Composite Materials Incorporating Shape Memory Alloys

    Science.gov (United States)

    Paine, Jeffrey S. N.; Rogers, Craig A.

    1996-01-01

    Metallic shape memory alloys (SMA) such as nitinol have unique shape recovery behavior and mechanical properties associated with a material phase change that have been used in a variety of sensing and actuation applications. Recent studies have shown that integrating nitinol-SMA actuators into composite materials increases the composite material's functionality. Hybrid composites of conventional graphite/epoxy or glass/epoxy and nitinol-SMA elements can perform functions in applications where monolithic composites perform inadequately. One such application is the use of hybrid composites to function both in load bearing and armor capacities. While monolithic composites with high strength-to-weight ratios function efficiently as loadbearing structures, because of their brittle nature, impact loading can cause significant catastrophic damage. Initial composite failure modes such as delamination and matrix cracking dissipate some impact energy, but when stress exceeds the composite's ultimate strength, fiber fracture and material perforation become dominant. One of the few methods that has been developed to reduce material perforation is hybridizing polymer matrix composites with tough kevlar or high modulus polyethynylene plies. The tough fibers increase the impact resistance and the stiffer and stronger graphite fibers carry the majority of the load. Similarly, by adding nitinol-SMA elements that absorb impact energy through the stress-induced martensitic phase transformation, the composites' impact perforation resistance can be greatly enhanced. The results of drop-weight and high velocity gas-gun impact testing of various composite materials will be presented. The results demonstrate that hybridizing composites with nitinol-SMA elements significantly increases perforation resistance compared to other traditional toughening elements. Inspection of the composite specimens at various stages of perforation by optical microscope illustrates the mechanisms by which

  18. Microstructure, cytotoxicity and corrosion of powder-metallurgical iron alloys for biodegradable bone replacement materials

    Energy Technology Data Exchange (ETDEWEB)

    Wegener, Bernd; Sievers, Birte; Utzschneider, Sandra; Mueller, Peter; Jansson, Volkmar [Department of Orthopedic Surgery, Ludwig-Maximilians-University of Munich, Marchioninistrasse 15, 81377 Muenchen (Germany); Roessler, Sophie; Nies, Berthold [InnoTERE GmbH, Tatzberg 47, 01307 Dresden (Germany); Stephani, Guenter; Kieback, Bernd [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Dresden Branch Lab, Winterbergstrasse 28, 01277 Dresden (Germany); Quadbeck, Peter, E-mail: peter.quadbeck@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Dresden Branch Lab, Winterbergstrasse 28, 01277 Dresden (Germany)

    2011-12-15

    Up to now biodegradable bone implants with the ability of bearing high loads for the temporary replacement of bones or as osteosynthesis material are not available. Iron and iron based alloys have been identified as appropriate materials, since they combine high strength at medium corrosion rates. Thus, the aim of the present study is the development of a degradable iron based alloy with the perspective of using them as matrix material of cellular structures with biomechanical tailored properties. A powder metallurgical approach has been used to manufacture Fe-C, Fe-0.6P, Fe-1.6P, Fe-B and Fe-Ag samples, which have been tested with respect to their microstructure, their cytotoxicity, and their degradation rate. In order to determine the cytotoxicity of the material a monolayer culture of fibroblast and a perfusion chamber system has been chosen, which was recommended by the ISO 10993-5:1999 for biological testing of medical devices. It has been found, that in particular phosphorus features beneficial properties, since density and thus the strength of the material are increased. No corrosion inhibiting effects of phosphorus on the degradation rate have been found.

  19. AlSi17Cu5Mg alloy as future material for castings of pistons for internal combustion engines

    Directory of Open Access Journals (Sweden)

    J. Piątkowski

    2015-07-01

    Full Text Available The paper presents chosen properties and microstructure of AlSi17Cu5Mg alloy as future material for casting pistons in automotive industry. Tests were conducted to elaborate technology of preparation, assessment of crystallisation parameters and shaping the primary structure of the silumin with the aim to improve the working parameters and the functioning efficiency in cylinder-piston system. Refinement of Si crystals, achieved due to overheating above the temperature Tliq. causes that the alloy reaches satisfactory properties in working chamber of the engine are optimised. Such condition of material characteristics causes that hypereutectic silumins, for chosen applications in transport, may serve as an alternative to Al - Si alloys of hypoeutectic and near - eutectic type.

  20. A Review of TiNiPdCu Alloy System for High Temperature Shape Memory Applications

    Science.gov (United States)

    Khan, M. Imran; Kim, Hee Young; Miyazaki, Shuichi

    2015-06-01

    High temperature shape memory alloys (HTSMAs) are important smart materials and possess a significant potential to improve many engineering systems. Many TiNi-based high temperature ternary alloy systems have been reported in literature including TiNiPd, TiNiPt, TiNiZr, TiNiAu, TiNiHf, etc. Some quaternary additions of certain elements in the above systems have been successful to further improve many important shape memory and mechanical properties. The success criteria for an HTSMA become strict in terms of its cyclic stability, maximum recoverable strain, creep resistance, and corrosion resistance at high temperatures. TiNiPdCu alloy system has been recently proposed as a promising HTSMA. Unique nanoscaled precipitates formed in TiNiPdCu-based HTSMAs are found to be stable at temperatures above 773 K, while keeping the benefits of ease of fabrication. It is expected that this alloy system possesses significant potential especially for the high temperature shape memory applications. Till now many research reports have been published on this alloy system. In the present work, a comprehensive review of the TiNiPdCu system is presented in terms of thermomechanical behavior, nanoscale precipitation mechanism, microstructural features, high temperature shape memory and mechanical properties, and the important parameters to control the high temperature performance of these alloys.

  1. High strength alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  2. High strength alloys

    Science.gov (United States)

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  3. Materials selection guidelines for geothermal energy utilization systems

    Energy Technology Data Exchange (ETDEWEB)

    Ellis, P.F. II; Conover, M.F.

    1981-01-01

    This manual includes geothermal fluid chemistry, corrosion test data, and materials operating experience. Systems using geothermal energy in El Salvador, Iceland, Italy, Japan, Mexico, New Zealand, and the United States are described. The manual provides materials selection guidelines for surface equipment of future geothermal energy systems. The key chemical species that are significant in determining corrosiveness of geothermal fluids are identified. The utilization modes of geothermal energy are defined as well as the various physical fluid parameters that affect corrosiveness. Both detailed and summarized results of materials performance tests and applicable operating experiences from forty sites throughout the world are presented. The application of various non-metal materials in geothermal environments are discussed. Included in appendices are: corrosion behavior of specific alloy classes in geothermal fluids, corrosion in seawater desalination plants, worldwide geothermal power production, DOE-sponsored utilization projects, plant availability, relative costs of alloys, and composition of alloys. (MHR)

  4. Nanocrystalline Al-based alloys - lightweight materials with attractive mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Latuch, J; Cieslak, G; Dimitrov, H; Krasnowski, M; Kulik, T, E-mail: takulik@rekt.pw.edu.p [Warsaw University of Technology, Faculty of Materials Science and Engineering, Woloska 141, 02-507 Warsaw (Poland)

    2009-01-01

    In this study, several ways of bulk nanocrystalline Al-based alloys' production by high-pressure compaction of powders were explored. The effect of chemical composition and compaction parameters on the structure, quality and mechanical properties of the bulk samples was studied. Bulk nanocrystalline Al-Mm-Ni-(Fe,Co) alloys were prepared by ball-milling of amorphous ribbons followed by consolidation. The maximum microhardness (540 HV0.1) was achieved for the samples compacted at 275 deg. C under 7.7 GPa (which resulted in an amorphous bulk) and nanocrystallised at 235 deg. C for 20 min. Another group of the produced materials were bulk nanocrystalline Al-Si-(Ni,Fe)-Mm alloys obtained by ball-milling of nanocrystalline ribbons and consolidation. The hardness of these samples achieved the value five times higher (350HV) than that of commercial 4xxx series Al alloys. Nanocrystalline Al-based alloys were also prepared by mechanical alloying followed by hot-pressing. In this group of materials, there were Al-Fe alloys containing 50-85 at.% of Al and ternary or quaternary Al-Fe-(Ti, Si, Ni, Mg, B) alloys. Microhardness of these alloys was in the range of 613 - 1235 HV0.2, depending on the composition.

  5. Development of a database system for operational use in the selection of titanium alloys

    Science.gov (United States)

    Han, Yuan-Fei; Zeng, Wei-Dong; Sun, Yu; Zhao, Yong-Qing

    2011-08-01

    The selection of titanium alloys has become a complex decision-making task due to the growing number of creation and utilization for titanium alloys, with each having its own characteristics, advantages, and limitations. In choosing the most appropriate titanium alloys, it is very essential to offer a reasonable and intelligent service for technical engineers. One possible solution of this problem is to develop a database system (DS) to help retrieve rational proposals from different databases and information sources and analyze them to provide useful and explicit information. For this purpose, a design strategy of the fuzzy set theory is proposed, and a distributed database system is developed. Through ranking of the candidate titanium alloys, the most suitable material is determined. It is found that the selection results are in good agreement with the practical situation.

  6. Investigation of austenitic alloys for advanced heat recovery and hot-gas cleanup systems

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    Materials properties were collected for the design and construction of structural components for use in advanced heat recovery and hot gas cleanup systems. Alloys systems included 9Cr-1Mo-V steel, modified 316 stainless steel, modified type 310 stainless steel, modified 20Cr-25Ni-Nb stainless steel, and modified alloy 800. Experimental work was undertaken to expand the databases for potentially useful alloys. Types of testing included creep, stress-rupture, creep-crack growth, fatigue, and post-exposure short-time tensile tests. Because of the interest in relatively inexpensive alloys for service at 700 C and higher, research emphasis was placed on a modified type 310 stainless steel and a modified 20Cr-25Ni-Nb stainless steel. Both steels were found to have useful strength to 925 C with good weldability and ductility.

  7. A comparison of thermoelectric phenomena in diverse alloy systems

    Energy Technology Data Exchange (ETDEWEB)

    Cook, Bruce [Iowa State Univ., Ames, IA (United States)

    1999-01-01

    The study of thermoelectric phenomena in solids provides a wealth of opportunity for exploration of the complex interrelationships between structure, processing, and properties of materials. As thermoelectricity implies some type of coupled thermal and electrical behavior, it is expected that a basic understanding of transport behavior in materials is the goal of such a study. However, transport properties such as electrical resistivity and thermal diffusivity cannot be fully understood and interpreted without first developing an understanding of the material's preparation and its underlying structure. It is the objective of this dissertation to critically examine a number of diverse systems in order to develop a broad perspective on how structure-processing-property relationships differ from system to system, and to discover the common parameters upon which any good thermoelectric material is based. The alloy systems examined in this work include silicon-germanium, zinc oxide, complex intermetallic compounds such as the half-Heusler MNiSn, where M = Ti, Zr, or Hf, and rare earth chalcogenides.

  8. Potential High-Temperature Shape-Memory Alloys Identified in the Ti(Ni,Pt) System

    Science.gov (United States)

    Noebe, Ronald D.; Biles, Tiffany A.; Garg, Anita; Nathal, Michael V.

    2004-01-01

    "Shape memory" is a unique property of certain alloys that, when deformed (within certain strain limits) at low temperatures, will remember and recover to their original predeformed shape upon heating. It occurs when an alloy is deformed in the low-temperature martensitic phase and is then heated above its transformation temperature back to an austenitic state. As the material passes through this solid-state phase transformation on heating, it also recovers its original shape. This behavior is widely exploited, near room temperature, in commercially available NiTi alloys for connectors, couplings, valves, actuators, stents, and other medical and dental devices. In addition, there are limitless applications in the aerospace, automotive, chemical processing, and many other industries for materials that exhibit this type of shape-memory behavior at higher temperatures. But for high temperatures, there are currently no commercial shape-memory alloys. Although there are significant challenges to the development of high-temperature shape-memory alloys, at the NASA Glenn Research Center we have identified a series of alloy compositions in the Ti-Ni-Pt system that show great promise as potential high-temperature shape-memory materials.

  9. Processing of New Materials by Additive Manufacturing: Iron-Based Alloys Containing Silver for Biomedical Applications

    Science.gov (United States)

    Niendorf, Thomas; Brenne, Florian; Hoyer, Peter; Schwarze, Dieter; Schaper, Mirko; Grothe, Richard; Wiesener, Markus; Grundmeier, Guido; Maier, Hans Jürgen

    2015-07-01

    In the biomedical sector, production of bioresorbable implants remains challenging due to improper dissolution rates or deficient strength of many candidate alloys. Promising materials for overcoming the prevalent drawbacks are iron-based alloys containing silver. However, due to immiscibility of iron and silver these alloys cannot be manufactured based on conventional processing routes. In this study, iron-manganese-silver alloys were for the first time synthesized by means of additive manufacturing. Based on combined mechanical, microscopic, and electrochemical studies, it is shown that silver particles well distributed in the matrix can be obtained, leading to cathodic sites in the composite material. Eventually, this results in an increased dissolution rate of the alloy. Stress-strain curves showed that the incorporation of silver barely affects the mechanical properties.

  10. Hf--Co--B alloys as permanent magnet materials

    Energy Technology Data Exchange (ETDEWEB)

    McGuire, Michael Alan; Rios, Orlando; Ghimire, Nirmal Jeevi

    2017-01-24

    An alloy composition is composed essentially of Hf.sub.2-XZr.sub.XCo.sub.11B.sub.Y, wherein 0alloy composition is composed essentially of ferromagnetic Hf.sub.2-XZr.sub.XCo.sub.11B.sub.Y, wherein 0.ltoreq.X<2 and 0alloys can be melt-spun with in-situ and/or ex-situ annealing to produce the nanoscale crystalline structure.

  11. Electrical and materials characterization of tungsten-titanium diffusion barrier layers and alloyed silver metallization

    Science.gov (United States)

    Bhagat, Shekhar Kumar

    With the constant miniaturization of semiconductor devices, research is always ongoing to obtain the best materials and/or materials systems which fulfill all the requirements of an ideal interconnect. Silver (Ag) and silver based alloys are front runners among other metals and alloys being investigated. Ag has a low electrical resistivity (1.59 micro-ohm-centimeters for bulk), very high thermal conductivity (4.25 Watt per centimeters per Kelvin), and has better electromigration resistance than aluminum (Al). In the pure form, however, it has several drawbacks (e.g., a tendency to diffuse in silicon substrate at higher temperatures, inadequate adhesion to silicon dioxide, poor corrosion resistance, and agglomeration at higher temperatures). These drawbacks can be circumvented by the addition of diffusion barrier layers and/or alloying in silver. The present study investigates both routes to make silver a legitimate interconnect material. Initially this study focuses on thermal stability and behavior of tungsten-titanium (W-Ti) barrier layers for Ag metallization. It is shown that Ag thin films are thermally stable up to 650 degrees centigrade with the presence of W-Ti under layers. The effect of a W-Ti layer on the {111} texture formation in Ag thin film is also evaluated in detail. Insertion of a thin W-Ti over layer on Ag thin films is investigated with respect to their thermal stability. This research also evaluates the diffusion of Ag into silicon dioxide and W-Ti barriers. This project shows that W-Ti is an effective barrier layer for silver metallization. Later, the study investigates the effect of Cu addition in silver metallization and its impact on electromigration resistance. It is shown that Cu addition enhances the electromigration lifetime for silver metallization.

  12. A comparison of material removal mechanism under low stress abrasive condition of steel and hardfacing alloys

    Science.gov (United States)

    Dasgupta, R.; Prasad, B. K.; Modi, O. P.; Jha, A. K.

    1999-08-01

    The low stress abrasive wear behavior of two types of steels commonly used for making a number of commonly used engineering components has been compared with the composition of a few hardfacing alloys that can be overlayed on the steels to impart a wear-resistant surface. The mechanism of material removal as studied by the scanning electron micrographs of the worn and transverse sections is different for the steels and hardfacing alloys. An attempt has been made to explain the mechanism of material removal for the steels and hardfacing alloys.

  13. Novel metallic alloys as phase change materials for heat storage in direct steam generation applications

    Science.gov (United States)

    Nieto-Maestre, J.; Iparraguirre-Torres, I.; Velasco, Z. Amondarain; Kaltzakorta, I.; Zubieta, M. Merchan

    2016-05-01

    Concentrating Solar Power (CSP) is one of the key electricity production renewable energy technologies with a clear distinguishing advantage: the possibility to store the heat generated during the sunny periods, turning it into a dispatchable technology. Current CSP Plants use an intermediate Heat Transfer Fluid (HTF), thermal oil or inorganic salt, to transfer heat from the Solar Field (SF) either to the heat exchanger (HX) unit to produce high pressure steam that can be leaded to a turbine for electricity production, or to the Thermal Energy Storage (TES) system. In recent years, a novel CSP technology is attracting great interest: Direct Steam Generation (DSG). The direct use of water/steam as HTF would lead to lower investment costs for CSP Plants by the suppression of the HX unit. Moreover, water is more environmentally friendly than thermal oils or salts, not flammable and compatible with container materials (pipes, tanks). However, this technology also has some important challenges, being one of the major the need for optimized TES systems. In DSG, from the exergy point of view, optimized TES systems based on two sensible heat TES systems (for preheating of water and superheating vapour) and a latent heat TES system for the evaporation of water (around the 70% of energy) is the preferred solution. This concept has been extensively tested [1, 2, 3] using mainly NaNO3 as latent heat storage medium. Its interesting melting temperature (Tm) of 306°C, considering a driving temperature difference of 10°C, means TES charging steam conditions of 107 bar at 316°C and discharging conditions of 81bar at 296°C. The average value for the heat of fusion (ΔHf) of NaNO3 from literature data is 178 J/g [4]. The main disadvantage of inorganic salts is their very low thermal conductivity (0.5 W/m.K) requiring sophisticated heat exchanging designs. The use of high thermal conductivity eutectic metal alloys has been recently proposed [5, 6, 7] as a feasible alternative. Tms

  14. Hf--Co--B alloys as permanent magnet materials

    Science.gov (United States)

    McGuire, Michael Alan; Rios, Orlando; Ghimire, Nirmal Jeevi

    2017-01-24

    An alloy composition is composed essentially of Hf.sub.2-XZr.sub.XCo.sub.11B.sub.Y, wherein 0B.sub.Y, wherein 0.ltoreq.X<2 and 0alloys can be melt-spun with in-situ and/or ex-situ annealing to produce the nanoscale crystalline structure.

  15. Corrosion of copper alloys in sulphide containing district heting systems

    DEFF Research Database (Denmark)

    Thorarinsdottir, R.I.; Maahn, Ernst Emanuel

    1999-01-01

    Copper and some copper alloys are prone to corrosion in sulphide containing geothermal water analogous to corrosion observed in district heating systems containing sulphide due to sulphate reducing bacteria. In order to study the corrosion of copper alloys under practical conditions a test...... was carried out at four sites in the Reykjavik District Heating System. The geothermal water chemistry is different at each site. The corrosion rate and the amount and chemical composition of deposits on weight loss coupons of six different copper alloys are described after exposure of 12 and 18 months...

  16. Double Retort System for Materials Compatibility Testing

    Energy Technology Data Exchange (ETDEWEB)

    V. Munne; EV Carelli

    2006-02-23

    With Naval Reactors (NR) approval of the Naval Reactors Prime Contractor Team (NRPCT) recommendation to develop a gas cooled reactor directly coupled to a Brayton power conversion system as the Space Nuclear Power Plant (SNPP) for Project Prometheus (References a and b) there was a need to investigate compatibility between the various materials to be used throughout the SNPP. Of particular interest was the transport of interstitial impurities from the nickel-base superalloys, which were leading candidates for most of the piping and turbine components to the refractory metal alloys planned for use in the reactor core. This kind of contamination has the potential to affect the lifetime of the core materials. This letter provides technical information regarding the assembly and operation of a double retort materials compatibility testing system and initial experimental results. The use of a double retort system to test materials compatibility through the transfer of impurities from a source to a sink material is described here. The system has independent temperature control for both materials and is far less complex than closed loops. The system is described in detail and the results of three experiments are presented.

  17. Shape-Memory-Alloy-Based Deicing System Developed

    Science.gov (United States)

    1996-01-01

    Ice buildup on aircraft leading edge surfaces has historically been a problem. Most conventional deicing systems rely either on surface heating to melt the accreted ice or pneumatic surface inflation to mechanically debond the ice. Deicers that rely solely on surface heating require large amounts of power. Pneumatic deicers usually cannot remove thin layers of ice and lack durability. Thus, there is a need for an advanced, low-power ice protection system. As part of the NASA Small Business and Innovation Research (SBIR) program, Innovative Dynamics, Inc., developed an aircraft deicing system that utilizes the properties of Shape Memory Alloys (SMA). The SMA-based system has achieved promising improvements in energy efficiency and durability over more conventional deicers. When they are thermally activated, SMA materials change shape; this is analogous to a conventional thermal expansion. The thermal input is currently applied via conventional technology, but there are plans to implement a passive thermal input that is supplied from the energy transfer due to the formation of the ice itself. The actively powered deicer was tested in the NASA Lewis Icing Research Tunnel on a powered rotating rig in early 1995. The system showed promise, deicing both rime and glaze ice shapes as thin as 1/8 in. The first prototype SMA deicer reduced power usage by 45 percent over existing electrothermal systems. This prototype system was targeted for rotorcraft system development. However, there are current plans underway to develop a fixed-wing version of the deicer.

  18. Mechanical alloying nanotechnology, materials science and powder metallurgy

    CERN Document Server

    El-Eskandarany, M Sherif

    2015-01-01

    This book is a detailed introduction to mechanical alloying, offering guidelines on the necessary equipment and facilities needed to carry out the process and giving a fundamental background to the reactions taking place. El-Eskandarany, a leading authority on mechanical alloying, discusses the mechanism of powder consolidations using different powder compaction processes. A new chapter will also be included on thermal, mechanically-induced and electrical discharge-assisted mechanical milling. Fully updated to cover recent developments in the field, this second edition also introduces new a

  19. Mechatronic Materials and Systems. Design and Demonstration of High Aughtority Shape Morphing Structures

    Science.gov (United States)

    2005-09-01

    X" = 5 ’ A= 5 .1 mm neering materials. These materials include a titanium alloy (Ti- -d 6AI-4V), an aluminum alloy (Al 6061 -T6), two stainless steels...alloy ( 6061 -T6) face with a truss system made from 304 stainless steel. To achieve the target shapes, some members of the Kagome are replaced by...is representative of that for a medium strength alloy of steel, aluminium or titanium. 6.2. Post buckling and yield response The post buckling and

  20. Understanding materials behavior from atomistic simulations: Case study of al-containing high entropy alloys and thermally grown aluminum oxide

    Science.gov (United States)

    Yinkai Lei

    Atomistic simulation refers to a set of simulation methods that model the materials on the atomistic scale. These simulation methods are faster and cheaper alternative approaches to investigate thermodynamics and kinetics of materials compared to experiments. In this dissertation, atomistic simulation methods have been used to study the thermodynamic and kinetic properties of two material systems, i.e. the entropy of Al-containing high entropy alloys (HEAs) and the vacancy migration energy of thermally grown aluminum oxide. (Abstract shortened by ProQuest.).

  1. Research on a Zn-Cu alloy as a biodegradable material for potential vascular stents application.

    Science.gov (United States)

    Niu, Jialin; Tang, Zibo; Huang, Hua; Pei, Jia; Zhang, Hua; Yuan, Guangyin; Ding, Wenjiang

    2016-12-01

    Zn-based alloys have been viewed as new potential materials for biodegradable implants, such as cardiovascular stents, mainly in consideration of their lower corrosion rate when compared with that of Mg alloys. In this study we developed a new Zinc-4wt.%Copper (Zn-4Cu) alloy as a biodegradable material. Hot extrusion was applied to Zn-4Cu to refine the microstructure and consequently improve its mechanical properties and corrosion resistance. After extrusion, dendritic CuZn5 phases were broken and distributed along the extrusion direction. The grains were refined obviously due to dynamical recrystallization. The yield strength (YS), ultimate tensile strength (UTS) and elongation of the as-extruded alloy are 250±10MPa, 270±10MPa and 51±2%, respectively. The corrosion rate of the as-extruded alloy in Hank's solution is about 9.41(±1.34)μmyear(-1). In vitro evaluation shows that Zn-4Cu presents acceptable toxicity to human endothelial cells, and could effectively inhibit bacteria adhesion and biofilm formation. The present study indicates that the as-extruded Zn-4Cu alloy exhibits excellent strength and ductility, uniform and slow degradation, good biocompatibility and significant antibacterial effect, which make it an excellent candidate material for biodegradable implants, especially for cardiovascular stents application.

  2. Effects of Cerium on Alloy Elements Distribution in Ferrous Matrix Material

    Institute of Scientific and Technical Information of China (English)

    刘英才; 刘俊友; 尹衍生; 刘国权

    2001-01-01

    The effect of the addition of rare earths in Fe-based high chromium alloy powders on elements distribution in matrix materials and mechanical properties were studied. The results show that the addition of cerium can increase the chromium amount in carbonides and increase the micro-hardness after carbonization and the wear-resistant property of materials.

  3. Thermodynamic Analysis on Interaction between MoltenTi Alloys and Oxide Molding Materials

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A thermodynamic model has been built up for the interactions between molten Ti alloys and oxide molding materials in the way of decomposition and solution of molding materials, then the influences on the reaction free energy changes have been calculated and discussed.

  4. Friction stir welding process and material microstructure evolution modeling in 2000 and 5000 series of aluminum alloy

    Science.gov (United States)

    Yalavarthy, Harshavardhan

    Interactions between the rotating and advancing pin-shaped tool (terminated at one end with a circular-cylindrical shoulder) with the clamped welding-plates and the associated material and heat transport during a Friction Stir Welding (FSW) process are studied computationally using a fully-coupled thermo-mechanical finite-element analysis. To surmount potential numerical problems associated with extensive mesh distortions/entanglement, an Arbitrary Lagrangian Eulerian (ALE) formulation was used which enabled adaptive re-meshing (to ensure the continuing presence of a high-quality mesh) while allowing full tracking of the material free surfaces. To demonstrate the utility of the present computational approach, the analysis is applied to the cases of same-alloy FSW of two Aluminum-alloy grades: (a) AA5083 (a solid-solution strengthened and strain-hardened/stabilized Al-Mg-Mn alloy); and (b) AA2139 (a precipitation hardened quaternary Al-Cu-Mg-Ag alloy). Both of these alloys are currently being used in military-vehicle hull structural and armor systems. In the case of non-age-hardenable AA5083, the dominant microstructure evolution processes taking place during FSW are extensive plastic deformation and dynamic recrystallization of highly-deformed material subjected to elevated temperatures approaching the melting temperature. To account for the competition between plastic-deformation controlled strengthening and dynamic-recrystallization induced softening phenomena during the FSW process, the original Johnson-Cook strain- and strain-rate hardening and temperature-softening material strength model is modified in the present work using the available recrystallization-kinetics experimental data. In the case of AA2139, in addition to plastic deformation and dynamic recrystallization, precipitates coarsening, over-aging, dissolution and re-precipitation had to be also considered. Limited data available in the open literature pertaining to the kinetics of the aforementioned

  5. Effects of some material and experimental variables on the slurry wear characteristics of zinc-aluminum alloys

    Science.gov (United States)

    Prasad, B. K.; Modi, O. P.; Jha, A. K.; Patwardhan, A. K.

    2001-02-01

    In this study, the slurry wear behavior of a zinc-based alloy has been examined by the sample rotation method over a range of traversal speeds and distances. The influence of adding silicon to the alloy system on its wear characteristics has also been examined. The wear rate of the samples increased with increasing traversal distance initially, attained a peak, and then tended to decrease at longer distances. The initial increase in wear rate with distance was attributed to the indenting effect of the slurry constituents ( i.e., liquid droplets and the erodant particles) associated with the corrosive action of the liquid in slurry. On the contrary, factors such as entrapment of the erodant mass as well as the corrosion products in the cavities formed on the specimen surfaces could lead to the decrease in wear rate at longer traversal distances. The existence of silicon particles in the alloy microstructure led to improved wear resistance of the alloy system. This was due to the resistance offered by the hard silicon particles against the impinging action of the slurry constituents. Attainment of the wear rate peak at longer traversal distances in the case of the silicon-containing alloy over the one without the element further substantiated the superior wear resistance offered by the silicon particles. Traversal speed led to higher wear rates irrespective of the test conditions and material composition due to the more severe attack of the medium on the specimen surface. However, the presence of silicon particles in the alloy microstructure offered improved wear resistance (inverse of wear rate).

  6. Overlay metallic-cermet alloy coating systems

    Science.gov (United States)

    Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

    1984-01-01

    A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

  7. Material characterization and finite element simulations of aluminum alloy sheets during non-isothermal forming process

    Science.gov (United States)

    Zhang, Nan

    The utilization of more non-ferrous materials is one of the key factors to succeed out of the constantly increasing demand for lightweight vehicles in automotive sector. Aluminum-magnesium alloys have been identified as the most promising substitutions to the conventional steel without significant compromise in structural stiffness and strength. However, the conventional forming methods to deform the aluminum alloy sheets are either costly or insufficient in formability which limit the wide applications of aluminum alloy sheets. A recently proposed non-isothermal hot stamping approach, which is also referred as Hot Blank - Cold Die (HB-CD) stamping, aims at fitting the commercial grade aluminum alloy sheets, such as AA5XXX and AA7XXX, into high-volume and cost-effective production for automotive sector. In essence, HB-CD is a mutation of the conventional hot stamping approach for boron steel (22MnB5) which deforms the hot blank within the cold tool set. By elevating the operation temperature, the formability of aluminum alloy sheets can be significantly improved. Meanwhile, heating the blank only and deforming within the cold tool sets allow to reduce the energy and time consumed. This research work aims at conducting a comprehensive investigation of HB-CD with particular focuses on material characterization, constitutive modeling and coupled thermo-mechanical finite element simulations with validation. The material properties of AA5182-O, a popular commercial grade of aluminum alloy sheet in automotive sector, are obtained through isothermal tensile testing at temperatures from 25° to 300°, covering a quasi-static strain-rate range (0.001--0.1s-1). As the state-of-the-art non-contact strain measurement technique, digital image correlation (DIC) system is utilized to evaluate the stress-strain curves as well as to reveal the details of material deformation with full-field and multi-axis strain measurement. Material anisotropy is characterized by extracting the

  8. Microstructure and mechanical properties of Ti-15Zr alloy used as dental implant material.

    Science.gov (United States)

    Medvedev, Alexander E; Molotnikov, Andrey; Lapovok, Rimma; Zeller, Rolf; Berner, Simon; Habersetzer, Philippe; Dalla Torre, Florian

    2016-09-01

    Ti-Zr alloys have recently started to receive a considerable amount of attention as promising materials for dental applications. This work compares mechanical properties of a new Ti-15Zr alloy to those of commercially pure titanium Grade4 in two surface conditions - machined and modified by sand-blasting and etching (SLA). As a result of significantly smaller grain size in the initial condition (1-2µm), the strength of Ti-15Zr alloy was found to be 10-15% higher than that of Grade4 titanium without reduction in the tensile elongation or compromising the fracture toughness. The fatigue endurance limit of the alloy was increased by around 30% (560MPa vs. 435MPa and 500MPa vs. 380MPa for machined and SLA-treated surfaces, respectively). Additional implant fatigue tests showed enhanced fatigue performance of Ti-15Zr over Ti-Grade4.

  9. Titanium–35niobium alloy as a potential material for biomedical implants: In vitro study

    Energy Technology Data Exchange (ETDEWEB)

    Perez de Andrade, Dennia; Marotta Reis de Vasconcellos, Luana; Chaves Silva Carvalho, Isabel; Ferraz de Brito Penna Forte, Lilibeth; Souza Santos, Evelyn Luzia de [Department of Bioscience and Oral Diagnosis, Institute of Science and Technology, UNESP — Univ Estadual Paulista, State University of São Paulo (UNESP), Av. Engenheiro Francisco José Longo, 777, São José dos Campos 12245-000, SP (Brazil); Falchete do Prado, Renata, E-mail: renatafalchete@hotmail.com [Department of Bioscience and Oral Diagnosis, Institute of Science and Technology, UNESP — Univ Estadual Paulista, State University of São Paulo (UNESP), Av. Engenheiro Francisco José Longo, 777, São José dos Campos 12245-000, SP (Brazil); Santos, Dalcy Roberto dos; Alves Cairo, Carlos Alberto [Division of Materials, Air and Space Institute, CTA, Praça Mal. do Ar Eduardo Gomes, 14, São José dos Campos 12904-000, SP (Brazil); Rodarte Carvalho, Yasmin [Department of Bioscience and Oral Diagnosis, Institute of Science and Technology, UNESP — Univ Estadual Paulista, State University of São Paulo (UNESP), Av. Engenheiro Francisco José Longo, 777, São José dos Campos 12245-000, SP (Brazil)

    2015-11-01

    Research on new titanium alloys and different surface topographies aims to improve osseointegration. The objective of this study is to analyze the behavior of osteogenic cells cultivated on porous and dense samples of titanium–niobium alloys, and to compare them with the behavior of such type of cells on commercial pure titanium. Samples prepared using powder metallurgy were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and metallographic and profilometer analyses. Osteogenic cells from newborn rat calvaria were plated over different groups: dense or porous samples composed of Ti or Ti–35niobium (Nb). Cell adhesion, cell proliferation, MTT assay, cell morphology, protein total content, alkaline phosphatase activity, and mineralization nodules were assessed. Results from XRD and EDS analysis confirmed the presence of Ti and Nb in the test alloy. Metallographic analysis revealed interconnected pores, with pore size ranging from 138 to 150 μm. The profilometer analysis detected the greatest rugosity within the dense alloy samples. In vitro tests revealed similar biocompatibility between Ti–35Nb and Ti; furthermore, it was possible to verify that the association of porous surface topography and the Ti–35Nb alloy positively influenced mineralized matrix formation. We propose that the Ti–35Nb alloy with porous topography constitutes a biocompatible material with great potential for use in biomedical implants. - Highlights: • Powder metallurgy is effective in producing porous biomaterials. • Ti–35Nb alloy improved mineralized matrix formation. • Porous surface favored a multidirectional pattern of cell spreading. • Porous surface Ti–35Nb alloy appears to be more favorable to bone formation than existing alloys.

  10. Phosphorus-Based Alloy Materials for Advanced Potassium-Ion Battery Anode.

    Science.gov (United States)

    Zhang, Wenchao; Mao, Jianfeng; Li, Sean; Chen, Zhixin; Guo, Zaiping

    2017-02-22

    Potassium-ion batteries (PIBs) are interesting as one of the alternative metal-ion battery systems to lithium-ion batteries (LIBs) due to the abundance and low cost of potassium. We have herein investigated Sn4P3/C composite as a novel anode material for PIBs. The electrode delivered a reversible capacity of 384.8 mA h g(-1) at 50 mA g(-1) and a good rate capability of 221.9 mA h g(-1), even at 1 A g(-1). Its electrochemical performance is better than any anode material reported so far for PIBs. It was also found that the Sn4P3/C electrode displays a discharge potential plateau of 0.1 V in PIBs, slightly higher than for sodium-ion batteries (SIBs) (0.01 V), and well above the plating potential of metal. This diminishes the formation of dendrites during cycling, and thus Sn4P3 is a relatively safe anode material, especially for application in large-scale energy storage, where large amounts of electrode materials are used. Furthermore, a possible reaction mechanism of the Sn4P3/C composite as PIB anode is proposed. This work may open up a new avenue for further development of alloy-based anodes with high capacity and long cycle life for PIBs.

  11. Embedded binary eutectic alloy nanostructures: a new class of phase change materials.

    Science.gov (United States)

    Shin, S J; Guzman, J; Yuan, C-W; Liao, Christopher Y; Boswell-Koller, Cosima N; Stone, P R; Dubon, O D; Minor, A M; Watanabe, Masashi; Beeman, Jeffrey W; Yu, K M; Ager, J W; Chrzan, D C; Haller, E E

    2010-08-11

    Phase change materials are essential to a number of technologies ranging from optical data storage to energy storage and transport applications. This widespread interest has given rise to a substantial effort to develop bulk phase change materials well suited for desired applications. Here, we suggest a novel and complementary approach, the use of binary eutectic alloy nanoparticles embedded within a matrix. Using GeSn nanoparticles embedded in silica as an example, we establish that the presence of a nanoparticle/matrix interface enables one to stabilize both nanobicrystal and homogeneous alloy morphologies. Further, the kinetics of switching between the two morphologies can be tuned simply by altering the composition.

  12. Lunar Materials Handling System Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Lunar Materials Handling System (LMHS) is a method for transfer of bulk materials and products into and out of process equipment in support of lunar and Mars in...

  13. Using Alloys of Cr-Ni-Co system as metallic bond in powder metallurgy products

    Directory of Open Access Journals (Sweden)

    A. M. Gazaliyev

    2015-10-01

    Full Text Available There is studied the possibility of using alloys of the Cr-Ni-Cо system as a metallic bond in producing ceramet. As the basic material there was used titanium carbide. There were measured such mechanical properties as bending strength, tensile strength, impact viscosity. There is considered a possibility of using ceramet with a metallic bond of the Cr-Ni-Co system as a refractory material. As a heat resistance indicator there was estimated the limit of long durability. It is established that in the studied range of temperatures the material properties are the function of the bond content.

  14. Materials Properties of Modifeied Ni-Based Alloy

    Directory of Open Access Journals (Sweden)

    Kraus, L.

    2007-01-01

    Full Text Available The thermomechanical processing of NiMoCr solid solution nickel base superalloy is the way to considerably influence the grain size. As uniform coarse grain size increases the creep strength and crack growth resistance. In the work, the processing to achieve uniform recrystallized grain structure with variation of thermomechanical parameters is investigated. The creep behavior of the alloy after various hot working conditions is determined. The results of creep tests showed that creep characteristics such as strain rate and lifetime were greatly dependent on the initial hot working conditions and annealing parameters.

  15. Experimental research of optical fiber hydrogen gas sensing system based on palladium-silver alloy

    Science.gov (United States)

    Cui, Lu-jun; Zhou, Gao-feng; Li, Zheng-feng; Cao, Yan-long

    2016-11-01

    A novel optical fiber hydrogen sensing system based on palladium (Pd) and sliver (Ag) is proposed. By direct current (DC) magnetron process, Pd/Ag alloy ultra-thin films were deposited on the substrate to eliminate the hydrogen embrittlement of sensor based on pure Pd. Several samples with different thin film thicknesses were fabricated at different substrate temperatures and tested in the optical fiber hydrogen sensor setup. We do a series of experiments for obtaining optimum sputtering parameters, such as optimum sputtering temperature and thickness of Pd/Ag alloy film. The humidity effect and reliability experiment for the optical fiber hydrogen gas sensor are reported in detail. The testing results demonstrate the Pd/Ag alloy is a promising material for optical fiber hydrogen gas sensor.

  16. Standard Test Method for Stress-Corrosion of Titanium Alloys by Aircraft Engine Cleaning Materials

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2006-01-01

    1.1 This test method establishes a test procedure for determining the propensity of aircraft turbine engine cleaning and maintenance materials for causing stress corrosion cracking of titanium alloy parts. 1.2 The evaluation is conducted on representative titanium alloys by determining the effect of contact with cleaning and maintenance materials on tendency of prestressed titanium alloys to crack when subsequently heated to elevated temperatures. 1.3 Test conditions are based upon manufacturer's maximum recommended operating solution concentration. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific precautionary statements, see and .

  17. Titanium-35niobium alloy as a potential material for biomedical implants: In vitro study.

    Science.gov (United States)

    de Andrade, Dennia Perez; de Vasconcellos, Luana Marotta Reis; Carvalho, Isabel Chaves Silva; Forte, Lilibeth Ferraz de Brito Penna; de Souza Santos, Evelyn Luzia; Prado, Renata Falchete do; Santos, Dalcy Roberto Dos; Cairo, Carlos Alberto Alves; Carvalho, Yasmin Rodarte

    2015-11-01

    Research on new titanium alloys and different surface topographies aims to improve osseointegration. The objective of this study is to analyze the behavior of osteogenic cells cultivated on porous and dense samples of titanium-niobium alloys, and to compare them with the behavior of such type of cells on commercial pure titanium. Samples prepared using powder metallurgy were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and metallographic and profilometer analyses. Osteogenic cells from newborn rat calvaria were plated over different groups: dense or porous samples composed of Ti or Ti-35niobium (Nb). Cell adhesion, cell proliferation, MTT assay, cell morphology, protein total content, alkaline phosphatase activity, and mineralization nodules were assessed. Results from XRD and EDS analysis confirmed the presence of Ti and Nb in the test alloy. Metallographic analysis revealed interconnected pores, with pore size ranging from 138 to 150μm. The profilometer analysis detected the greatest rugosity within the dense alloy samples. In vitro tests revealed similar biocompatibility between Ti-35Nb and Ti; furthermore, it was possible to verify that the association of porous surface topography and the Ti-35Nb alloy positively influenced mineralized matrix formation. We propose that the Ti-35Nb alloy with porous topography constitutes a biocompatible material with great potential for use in biomedical implants.

  18. Endothelial responses of magnesium and other alloying elements in magnesium-based stent materials

    Science.gov (United States)

    Zhao, Nan; Zhu, Donghui

    2016-01-01

    Biodegradable tailored magnesium (Mg) alloys are some of the most promising scaffolds for cardiovascular stents. During the course of degradation after implantation, all the alloying elements in the scaffold will be released to the surrounding vascular tissues. However, fundamental questions regarding the toxicity of alloying elements towards vascular cells, the maximum amount of each element that could be used in alloy design, or how each of the alloying elements affects vascular cellular activity and gene expression, are still not fully answered. This work systematically addressed these questions by revealing how application of different alloying elements commonly used in Mg stent materials influences several indices of human endothelial cell health, i.e., viability, proliferations, cytoskeletal reorganizations, migration, and the gene expression profile. The overall cell viability and proliferation showed a decreasing trend with increasing concentrations of the ions, and the half maximal effective concentrations (EC50) for each element were determined. When applied at a low concentration of around 10 mM, Mg had no adverse effects but improved cell proliferation and migration instead. Mg ions also altered endothelial gene expression significantly in a dose dependent manner. Most of the changed genes are related to angiogenesis and the cell adhesion signaling pathways. Findings from this work provide useful information on maximum safe doses of these ions for endothelial cells, endothelial responses towards these metal ions, and some guidance for future Mg stent design. PMID:25363018

  19. Development of Amorphous Filler Alloys for the Joining of Nuclear Materials

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jai Young; Kim, Dong Myong; Kang, Yoon Sun; Jung, Jae Han; Yu, Ji Sang; Kim, Hae Yeol; Lee, Ho [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    1997-08-01

    In the case of advanced CANDU fuel being useful in future, the fabrication processes for soundness insurance of a improved nuclear fuel bundle must be developed at the same time because it have three times combustibility as existing fuel. In particular, as the improved nuclear fuel bundle in which a coated layer thickness is thinner than existing that, firmity of a joint part is very important. Therefore, we need to develop a joint technique using new solder which can settle a potential problem in current joining method. As the Zr-Be alloy system is composed with the elements having high neutron permeability, they are suitable for joint of nuclear fuel pack. The various compositions Zr-Be binary metallic glass alloys were applicable to the joining the nuclear fuel bundles. The thickness of joint layer using the Zr{sub 1}-{sub x}Be{sub x} amorphous ribbon as a solder is thinner than that using physical vapor deposited Be. Among the Zr{sub 1}-{sub x}Be{sub x} amorphous binary alloys, Zr{sub 0}.7Be-0.3 binary alloy is the most appropriate for joint of nuclear fuel bundle because its joint layer is smooth and thin due to low degree of Be diffusion. In the case of the Zr{sub (}0.7-y)Ti{sub y}Be{sub 0}.3 and Zr{sub (}0.7-y)Nb{sub y}Be{sub 0}3 ternary amorphous alloys, the crystallization temperature(T{sub x}) and activation energy(E{sub x}) increase as the contents of Nb and Ti increase respectively. In the aspect of thermal stability, the ternary amorphous alloys are superior than Zr-Be binary amorphous alloys and Zr-Ti-Be amorphous alloy is superior than Zr-Nb-Be amorphous alloy. 12 refs., 5 tabs., 25 figs. (author)

  20. Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, Raul B. [General Electric Global Research, Schnectady, NY (United States)

    2014-12-30

    The objective of the GE project is to demonstrate that advanced steels such as iron-chromium-aluminum (FeCrAl) alloys could be used as accident tolerant fuel cladding material in commercial light water reactors. The GE project does not include fuel development. Current findings support the concept that a FeCrAl alloy could be used for the cladding of commercial nuclear fuel. The use of this alloy will benefit the public since it is going to make the power generating light water reactors safer. In the Phase 1A of this cost shared project, GE (GRC + GNF) teamed with the University of Michigan, Los Alamos National Laboratory, Brookhaven National Laboratory, Idaho National Laboratory, and Oak Ridge National Laboratory to study the environmental and mechanical behavior of more than eight candidate cladding materials both under normal operation conditions of commercial nuclear reactors and under accident conditions in superheated steam (loss of coolant condition). The main findings are as follows: (1) Under normal operation conditions the candidate alloys (e.g. APMT, Alloy 33) showed excellent resistance to general corrosion, shadow corrosion and to environmentally assisted cracking. APMT also showed resistance to proton irradiation up to 5 dpa. (2) Under accident conditions the selected candidate materials showed several orders of magnitude improvement in the reaction with superheated steam as compared with the current zirconium based alloys. (3) Tube fabrication feasibility studies of FeCrAl alloys are underway. The aim is to obtain a wall thickness that is below 400 µm. (4) A strategy is outlined for the regulatory path approval and for the insertion of a lead fuel assembly in a commercial reactor by 2022. (5) The GE team worked closely with INL to have four rodlets tested in the ATR. GE provided the raw stock for the alloys, the fuel for the rodlets and the cost for fabrication/welding of the rodlets. INL fabricated the rodlets and the caps and welded them to

  1. Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, Raul B. [General Electric Global Research, Schnectady, NY (United States)

    2014-09-30

    The objective of the GE project is to demonstrate that advanced steels such as iron-chromium-aluminum (FeCrAl) alloys could be used as accident tolerant fuel cladding material in commercial light water reactors. The GE project does not include fuel development. Current findings support the concept that a FeCrAl alloy could be used for the cladding of commercial nuclear fuel. The use of this alloy will benefit the public since it is going to make the power generating light water reactors safer. In the Phase 1A of this cost shared project, GE (GRC + GNF) teamed with the University of Michigan, Los Alamos National Laboratory, Brookhaven National Laboratory, Idaho National Laboratory, and Oak Ridge National Laboratory to study the environmental and mechanical behavior of more than eight candidate cladding materials both under normal operation conditions of commercial nuclear reactors and under accident conditions in superheated steam (loss of coolant condition). The main findings are as follows: (1) Under normal operation conditions the candidate alloys (e.g. APMT, Alloy 33) showed excellent resistance to general corrosion, shadow corrosion and to environmentally assisted cracking. APMT also showed resistance to proton irradiation up to 5 dpa. (2) Under accident conditions the selected candidate materials showed several orders of magnitude improvement in the reaction with superheated steam as compared with the current zirconium based alloys. (3) Tube fabrication feasibility studies of FeCrAl alloys are underway. The aim is to obtain a wall thickness that is below 400 µm. (4) A strategy is outlined for the regulatory path approval and for the insertion of a lead fuel assembly in a commercial reactor by 2022. (5) The GE team worked closely with INL to have four rodlets tested in the ATR. GE provided the raw stock for the alloys, the fuel for the rodlets and the cost for fabrication/welding of the rodlets. INL fabricated the rodlets and the caps and welded them to

  2. Development and characterization of Powder Metallurgy (PM) 2XXX series Al alloy products and Metal Matrix Composite (MMC) 2XXX Al/SiC materials for high temperature aircraft structural applications

    Science.gov (United States)

    Chellman, D. J.; Gurganus, T. B.; Walker, J. A.

    1992-01-01

    The results of a series of material studies performed by the Lockheed Aeronautical Systems Company over the time period from 1980 to 1991 are discussed. The technical objective of these evaluations was to develop and characterize advanced aluminum alloy materials with temperature capabilities extending to 350 F. An overview is given of the first five alloy development efforts under this contract. Prior work conducted during the first five modifications of the alloy development program are listed. Recent developments based on the addition of high Zr levels to an optimum Al-Cu-Mg alloy composition by powder metallurgy processing are discussed. Both reinforced and SiC or B4C ceramic reinforced alloys were explored to achieve specific target goals for high temperature aluminum alloy applications.

  3. STRUCTURAL HEALTH MONITORING IN COMPOSITE MATERIALS USING EMBEDDED SHAPE MEMORY ALLOY(SMA) WIRE SENSORS

    Institute of Scientific and Technical Information of China (English)

    QIU Zixue; YAO Xingtian; COSTAS Soutis

    2006-01-01

    Shape memory alloy (SMA) materials possess completely superelasticity or pseudoelasticity above the austenite finish temperature and many unique mechanical, thermal,thermal-mechanical and electrical properties compared with other conventional materials. Many studies have reported that the superelastic and hysteresis properties of the SMA materials can absorb energies coming from external excitations or sudden impacts. In addition, due to the special electrical properties of NiTi superelastic wires, they can also be used as strain-sensing elemem to monitor structural health conditions. Composite laminated specimens embedded with SMA wire sensors are fabricated and detailed testing system is designed such as multi-parameters measuring for impact and weak signal processing for SMA sensor. Low velocity impact test shows that SMA wire sensors embedded in fiber-reinforced plastic (FRP) laminate can be well used to monitor impact responses,such as the location of impact damage, impact degree, and strain distribution. Experimental results and theoretical predictions reveal almost the same. Comparing with other method, a simple, economic and reliable technique method monitoring important engineering structures on line is provided.

  4. Low Temperature Shape Memory Alloys for Adaptive, Autonomous Systems Project

    Science.gov (United States)

    Falker, John; Zeitlin, Nancy; Williams, Martha; Benafan, Othmane; Fesmire, James

    2015-01-01

    The objective of this joint activity between Kennedy Space Center (KSC) and Glenn Research Center (GRC) is to develop and evaluate the applicability of 2-way SMAs in proof-of-concept, low-temperature adaptive autonomous systems. As part of this low technology readiness (TRL) activity, we will develop and train low-temperature novel, 2-way shape memory alloys (SMAs) with actuation temperatures ranging from 0 C to 150 C. These experimental alloys will also be preliminary tested to evaluate their performance parameters and transformation (actuation) temperatures in low- temperature or cryogenic adaptive proof-of-concept systems. The challenge will be in the development, design, and training of the alloys for 2-way actuation at those temperatures.

  5. Structural materials challenges for advanced reactor systems

    Science.gov (United States)

    Yvon, P.; Carré, F.

    2009-03-01

    Key technologies for advanced nuclear systems encompass high temperature structural materials, fast neutron resistant core materials, and specific reactor and power conversion technologies (intermediate heat exchanger, turbo-machinery, high temperature electrolytic or thermo-chemical water splitting processes, etc.). The main requirements for the materials to be used in these reactor systems are dimensional stability under irradiation, whether under stress (irradiation creep or relaxation) or without stress (swelling, growth), an acceptable evolution under ageing of the mechanical properties (tensile strength, ductility, creep resistance, fracture toughness, resilience) and a good behavior in corrosive environments (reactor coolant or process fluid). Other criteria for the materials are their cost to fabricate and to assemble, and their composition could be optimized in order for instance to present low-activation (or rapid desactivation) features which facilitate maintenance and disposal. These requirements have to be met under normal operating conditions, as well as in incidental and accidental conditions. These challenging requirements imply that in most cases, the use of conventional nuclear materials is excluded, even after optimization and a new range of materials has to be developed and qualified for nuclear use. This paper gives a brief overview of various materials that are essential to establish advanced systems feasibility and performance for in pile and out of pile applications, such as ferritic/martensitic steels (9-12% Cr), nickel based alloys (Haynes 230, Inconel 617, etc.), oxide dispersion strengthened ferritic/martensitic steels, and ceramics (SiC, TiC, etc.). This article gives also an insight into the various natures of R&D needed on advanced materials, including fundamental research to investigate basic physical and chemical phenomena occurring in normal and accidental operating conditions, lab-scale tests to characterize candidate materials

  6. Photovoltaic semiconductor materials based on alloys of tin sulfide, and methods of production

    Energy Technology Data Exchange (ETDEWEB)

    Lany, Stephan

    2016-06-07

    Photovoltaic thin-film materials comprising crystalline tin sulfide alloys of the general formula Sn.sub.1-x(R).sub.xS, where R is selected from magnesium, calcium and strontium, as well as methods of producing the same, are disclosed.

  7. High-capacity nanostructured germanium-containing materials and lithium alloys thereof

    Science.gov (United States)

    Graetz, Jason A.; Fultz, Brent T.; Ahn, Channing; Yazami, Rachid

    2010-08-24

    Electrodes comprising an alkali metal, for example, lithium, alloyed with nanostructured materials of formula Si.sub.zGe.sub.(z-1), where 0capacities, cycle lives, and/or cycling rates compared with similar electrodes made from graphite. These electrodes are useful as anodes for secondary electrochemical cells, for example, batteries and electrochemical supercapacitors.

  8. Ab-initio vibrational properties of transition metal chalcopyrite alloys determined as high-efficiency intermediate-band photovoltaic materials

    Energy Technology Data Exchange (ETDEWEB)

    Palacios, P. [Instituto de Energia Solar and Dpt. de Tecnologias Especiales, ETSI de Telecomunicacion, UPM. Ciudad Universitaria s/n, 28040 Madrid (Spain); Instituto de Catalisis y Petroleoquimica, CSIC. Marie Curie 2, Cantoblanco, 28049 Madrid (Spain)], E-mail: pablop@etsit.upm.es; Aguilera, I.; Wahnon, P. [Instituto de Energia Solar and Dpt. de Tecnologias Especiales, ETSI de Telecomunicacion, UPM. Ciudad Universitaria s/n, 28040 Madrid (Spain)

    2008-08-30

    In this work, we present frozen phonon and linear response ab-initio research into the vibrational properties of the CuGaS{sub 2} chalcopyrite and transition metal substituted (CuGaS{sub 2})M alloys. These systems are potential candidates for developing a novel solar-cell material with enhanced optoelectronic properties based in the implementation of the intermediate-band concept. We have previously carried out ab-initio calculations of the electronic properties of these kinds of chalcopyrite metal alloys showing a narrow transition metal band isolated in the semiconductor band gap. The substitutes used in the present work are the 3d metal elements, Titanium and Chromium. For the theoretical calculations we use standard density functional theory at local density and generalized gradient approximation levels. We found that the optical phonon branches of the transition metal chalcopyrite, are very sensitive to the specific bonding geometry and small changes in the transition metal environment.

  9. Application of Synthetic Mineral Alloys as Materials for Bulletproof Vests and Products for Different Objects Protection

    Directory of Open Access Journals (Sweden)

    Anna Ignatova.

    2015-11-01

    Full Text Available Authors study ballistic properties of the material which has never been used for impact protection and the presented results prove that synthetic mineral alloys belong to the field of bulletproof ballistic protection and particularly to the means of objects’ protection from kinetic threats. Although the material has been described in connection with such specific embodiments as SVD and a cumulative jet, it is evident that many alternatives and modifications of their application for various protective articles are possible.

  10. Hydriding and Dehydriding Characteristics of Mechanically Alloyed LaMg17Ni Composite Material

    Institute of Scientific and Technical Information of China (English)

    李谦; 蒋利军; 林勤; 周国治; 詹峰; 郑强; 魏秀英

    2003-01-01

    A composite material with the nominal composition LaMg17Ni was synthesized by mechanical alloying and the hydriding/dehydriding (H/D) behaviors of this material were studied at several temperatures. This material has a hydrogen storage capacity (5.76% H2, mass fraction) lower than conventionally alloyed La2Mg17 (6.63% H2, mass fraction) without activation but shows a superior hydriding/dehydriding kinetic property. At 523 K it absorbed 4.97% (mass fraction) in less than 1 min, approximately 100 times faster than La2Mg17 alloy under the same conditions. This attractive kinetic property of the alloy can be ascribed to the catalytic action of Mg2Ni, LaH2 and La as well as the multiphase structure formed in the preparation processes. The relationships between the equilibrium plateau pressure and the temperature can be expressed as lgpeq=-2797/T+4.267 (553 K≤T≤623 K) for hydriding and lgpeq=-3957/T+6.063(553 K≤T≤623 K) for dehydriding.

  11. Degradation mode survey candidate titanium-base alloys for Yucca Mountain project waste package materials. Revision 1

    Energy Technology Data Exchange (ETDEWEB)

    Gdowski, G.E.

    1997-12-01

    The Yucca Mountain Site Characterization Project (YMP) is evaluating materials from which to fabricate high-level nuclear waste containers (hereafter called waste packages) for the potential repository at Yucca Mountain, Nevada. Because of their very good corrosion resistance in aqueous environments titanium alloys are considered for container materials. Consideration of titanium alloys is understandable since about one-third (in 1978) of all titanium produced is used in applications where corrosion resistance is of primary importance. Consequently, there is a considerable amount of data which demonstrates that titanium alloys, in general, but particularly the commercial purity and dilute {alpha} grades, are highly corrosion resistant. This report will discuss the corrosion characteristics of Ti Gr 2, 7, 12, and 16. The more highly alloyed titanium alloys which were developed by adding a small Pd content to higher strength Ti alloys in order to give them better corrosion resistance will not be considered in this report. These alloys are all two phase ({alpha} and {beta}) alloys. The palladium addition while making these alloys more corrosion resistant does not give them the corrosion resistance of the single phase {alpha} and near-{alpha} (Ti Gr 12) alloys.

  12. Micro-scale mechanics of the surface-nanocrystalline Al-alloy material

    Institute of Scientific and Technical Information of China (English)

    WEI; Yueguang; ZHU; Chen; WU; Xiaolei

    2004-01-01

    Based on the microscopic observations and measurements, the mechanical behavior of the surface-nanocrystallized Al-alloy material at microscale is investigated experimentally and theoretically. In the experimental research, the compressive stress-strain curves and the hardness depth curves are measured. In the theoretical simulation, based on the material microstructure characteristics and the experimental features of the compression and indentation, the microstructure cell models are developed and the strain gradient plasticity theory is adopted. The material compressive stress-strain curves and the hardness depth curves are predicted and simulated. Through comparison of the experimental results with the simulation results, the material and model parameters are determined.

  13. Solid state amorphisation in binary systems prepared by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, G., E-mail: gemagonz@ivic.v [Lab. Ciencia e Ing. de Materiales, Instituto Venezolano de Investigaciones Cientificas, IVIC, Caracas (Venezuela, Bolivarian Republic of); Sagarzazu, A. [Lab. Ciencia e Ing. de Materiales, Instituto Venezolano de Investigaciones Cientificas, IVIC, Caracas (Venezuela, Bolivarian Republic of); Bonyuet, D. [Instituto de Investigacion en Biomedicina y Ciencias Aplicadas, Universidad de Oriente, Cumana (Venezuela, Bolivarian Republic of); D' Angelo, L. [UNEXPO, Universidad Experimental Politecnica Luis Caballero Mejias, Dpto. Ing. Mecanica (Venezuela, Bolivarian Republic of); Villalba, R. [Lab. Ciencia e Ing. de Materiales, Instituto Venezolano de Investigaciones Cientificas, IVIC, Caracas (Venezuela, Bolivarian Republic of)

    2009-08-26

    In the present work a detailed study of amorphisation in different systems prepared by mechanical alloying under the same experimental conditions was carried out, milling up to 50 and 100 h in some cases. The systems studied were: AlTi, AlNi, AlFe, FeNi, FeCo, NiMo, NiW, NiCo, MoW, CoMo. These systems were chosen to study the effect of Al-transition metal, transition metal-transition metal and also systems with large and small negative heat of mixing, different and similar crystal structures, atomic sizes and diffusion coefficients. Calculations based on the Miedema model for alloy formation and amorphisation on all the alloys studied were performed. The experimental results from X-ray diffraction and transmission electron microscopy showed that the systems based on Fe (FeNi, FeCo and FeAl) did not amorphised, even after milling for 100 h, and formed a stable solid solution with a nanometric grain size of 7 nm. The systems NiMo, NiW, MoW and CoMo (systems with small negative heat of mixing), showed amorphisation after 50 h of milling. NiAl and TiAl form an intermediate amorphous phase after around 20 h of milling and with further milling they recrystallize into a fcc solid solution. Agreement between the theoretical calculations based on the Miedema model and the experimental results was found in most of the systems.

  14. Material morphological characteristics in laser ablation of alpha case from titanium alloy

    Science.gov (United States)

    Yue, Liyang; Wang, Zengbo; Li, Lin

    2012-08-01

    Alpha case (an oxygen enriched alloy layer) is commonly formed in forged titanium alloys during the manufacturing process and it reduces the service life of the materials. This layer is normally removed mechanically or chemically. This paper reports the feasibility and characteristics of using a short pulsed laser to remove oxygen-enriched alpha case layer from a titanium alloy (Ti6Al4V) substrate. The material removal rate, i.e., ablation rate, and ablation threshold of the alpha case titanium were experimentally determined, and compared with those for the removal of bulk Ti6Al4V. Surface morphologies of laser processed alpha case titanium layer, especially that of cracks at different ablated depths, were carefully examined, and also compared with those for Ti6Al4V. It has been shown that in the alpha case layer, laser ablation has always resulted in crack formation while for laser ablation of alpha case free Ti6Al4V layers, cracking was not present. In addition, the surface is rougher within the alpha case layer and becomes smoother (Ra - 110 nm) once the substrate Ti-alloy is reached. The work has demonstrated that laser is a feasible processing tool for removing alpha case titanium, and could also be used for the rapid detection of the presence of alpha case titanium on Ti6Al4V surfaces in aerospace applications.

  15. Mold Materials For Permanent Molding of Aluminum Alloys

    Energy Technology Data Exchange (ETDEWEB)

    John F Wallace; David Schwam; Wen Hong dxs11@po.cwru.edu

    2001-09-14

    A test that involves immersion of the potential mod materials for permanent molds has been developed that provides a thermal cycle that is similar to the experienced during casting of aluminum in permanent molds. This test has been employed to determine the relative thermal fatigue resistance of several different types of mold materials. Four commercial mold coatings have been evaluated for their insulating ability, wear resistance and roughness. The results indicate that composition and structure of the mold materials have considerable effect on their thermal fatigue cracking behavior. Irons with a gray iron structure are the most prone to thermal fatigue cracking followed by compacted graphite irons with the least thermal fatigue cracking of the cast irons experienced by ductile iron. The composition of these various irons affects their behavior.

  16. Lunar Materials Handling System Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Lunar Materials Handling System (LMHS) is a method for transfer of lunar soil into and out of process equipment in support of in situ resource utilization...

  17. ANALYSIS OF THE SURFACE PROFILE AND ITS MATERIAL SHARE DURING THE GRINDING INCONEL 718 ALLOY

    Directory of Open Access Journals (Sweden)

    Martin Novák

    2015-05-01

    Full Text Available Grinding is still an important method for surface finishing. At FPTM JEPU research, which deals with this issue is conducted. Experiments are carried out with grinding various materials under different conditions and then selected components of the surface integrity are evaluated. They include roughness Ra, Rm and Rz, Material ratio curve (Abbott Firestone curve and also the obtained roundness. This article deals with grinding nickel Inconel 718 alloy, when selected cutting grinding conditions were used and subsequently the surface profile and the material ratio curve were measured and evaluated.

  18. Materials challenges for nuclear systems

    Directory of Open Access Journals (Sweden)

    Todd Allen

    2010-12-01

    Full Text Available The safe and economical operation of any nuclear power system relies to a great extent, on the success of the fuel and the materials of construction. During the lifetime of a nuclear power system which currently can be as long as 60 years, the materials are subject to high temperature, a corrosive environment, and damage from high-energy particles released during fission. The fuel which provides the power for the reactor has a much shorter life but is subject to the same types of harsh environments. This article reviews the environments in which fuels and materials from current and proposed nuclear systems operate and then describes how the creation of the Advanced Test Reactor National Scientific User Facility is allowing researchers from across the United States to test their ideas for improved fuels and materials.

  19. Experimental analyses of dynamical systems involving shape memory alloys

    DEFF Research Database (Denmark)

    Enemark, Søren; Savi, Marcelo A.; Santos, Ilmar F.

    2015-01-01

    The use of shape memory alloys (SMAs) in dynamical systems has an increasing importance in engineering especially due to their capacity to provide vibration reductions. In this regard, experimental tests are essential in order to show all potentialities of this kind of systems. In this work, SMA...... springs are incorporated in a dynamical system that consists of a one degree of freedom oscillator connected to a linear spring and a mass, which is also connected to the SMA spring. Two types of springs are investigated defming two distinct systems: a pseudoelastic and a shape memory system...

  20. A novel coping metal material CoCrCu alloy fabricated by selective laser melting with antimicrobial and antibiofilm properties

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Ling [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Memarzadeh, Kaveh [Institute of Dentistry, Barts and The London School of Medicine & Dentistry, Queen Mary University of London, Newark Street, London E1 2AT (United Kingdom); Zhang, Shuyuan; Sun, Ziqing; Yang, Chunguang [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Ren, Guogang [University of Hertfordshire, Hatfield AL10 9AB (United Kingdom); Allaker, Robert P., E-mail: r.p.allaker@qmul.ac.uk [Institute of Dentistry, Barts and The London School of Medicine & Dentistry, Queen Mary University of London, Newark Street, London E1 2AT (United Kingdom); Yang, Ke, E-mail: kyang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

    2016-10-01

    Objective: The aim of this study was to fabricate a novel coping metal CoCrCu alloy using a selective laser melting (SLM) technique with antimicrobial and antibiofilm activities and to investigate its microstructure, mechanical properties, corrosion resistance and biocompatibility. Methods: Novel CoCrCu alloy was fabricated using SLM from a mixture of commercial CoCr based alloy and elemental Cu powders. SLM CoCr without Cu served as control. Antibacterial activity was analyzed using standard antimicrobial tests, and antibiofilm properties were investigated using confocal laser scanning microscope. Cu distribution and microstructure were determined using scanning electron microscope, optical microscopy and X-ray diffraction. Corrosion resistance was evaluated by potential dynamic polarization and biocompatibility measured using an MTT assay. Results: SLM CoCrCu alloys were found to be bactericidal and able to inhibit biofilm formation. Other factors such as microstructure, mechanical properties, corrosion resistance and biocompatibility were similar to those of SLM CoCr alloys. Significance: The addition of appropriate amounts of Cu not only maintains normal beneficial properties of CoCr based alloys, but also provides SLM CoCrCu alloys with excellent antibacterial and antibiofilm capabilities. This material has the potential to be used as a coping metal for dental applications. - Highlights: • Novel CoCrCu alloys were fabricated by using selective laser melting (SLM). • SLM CoCrCu alloys showed satisfied antimicrobial and antibiofilm activities. • SLM CoCrCu alloys have no cytotoxic effect on normal cells. • Other properties of SLM CoCrCu alloys were similar to SLM CoCr alloys. • SLM CoCrCu alloys have the potential to be used as coping metals.

  1. Microstructure and mechanical behavior of metal injection molded Ti-Nb binary alloys as biomedical material.

    Science.gov (United States)

    Zhao, Dapeng; Chang, Keke; Ebel, Thomas; Qian, Ma; Willumeit, Regine; Yan, Ming; Pyczak, Florian

    2013-12-01

    The application of titanium (Ti) based biomedical materials which are widely used at present, such as commercially pure titanium (CP-Ti) and Ti-6Al-4V, are limited by the mismatch of Young's modulus between the implant and the bones, the high costs of products, and the difficulty of producing complex shapes of materials by conventional methods. Niobium (Nb) is a non-toxic element with strong β stabilizing effect in Ti alloys, which makes Ti-Nb based alloys attractive for implant application. Metal injection molding (MIM) is a cost-efficient near-net shape process. Thus, it attracts growing interest for the processing of Ti and Ti alloys as biomaterial. In this investigation, metal injection molding was applied to the fabrication of a series of Ti-Nb binary alloys with niobium content ranging from 10wt% to 22wt%, and CP-Ti for comparison. Specimens were characterized by melt extraction, optical microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and transmission electron microscopy (TEM). Titanium carbide formation was observed in all the as-sintered Ti-Nb binary alloys but not in the as-sintered CP-Ti. Selected area electron diffraction (SAED) patterns revealed that the carbides are Ti2C. It was found that with increasing niobium content from 0% to 22%, the porosity increased from about 1.6% to 5.8%, and the carbide area fraction increased from 0% to about 1.8% in the as-sintered samples. The effects of niobium content, porosity and titanium carbides on mechanical properties have been discussed. The as-sintered Ti-Nb specimens exhibited an excellent combination of high tensile strength and low Young's modulus, but relatively low ductility.

  2. The investigation of material removal in bonnet polishing of CoCr alloy artificial joints

    OpenAIRE

    Zeng, Shengye; Blunt, Liam; Jiang, Xiang

    2012-01-01

    In the process of form control using bonnet polishing an influence function is of vital importance for establishing material removal rates. However, the effects of polishing cloth, workpiece hardness and polishing parameters (such as precess angle, head speed, tool pressure and tool offset) on influence function when polishing CoCr alloys are not yet established and these factors affect the deterministic polishing process. In order to obtain a controlled polishing process, this study has furt...

  3. Investigation of Material Performance Degradation for High-Strength Aluminum Alloy Using Acoustic Emission Method

    Directory of Open Access Journals (Sweden)

    Yibo Ai

    2015-02-01

    Full Text Available Structural materials damages are always in the form of micro-defects or cracks. Traditional or conventional methods such as micro and macro examination, tensile, bend, impact and hardness tests can be used to detect the micro damage or defects. However, these tests are destructive in nature and not in real-time, thus a non-destructive and real-time monitoring and characterization of the material damage is needed. This study is focused on the application of a non-destructive and real-time acoustic emission (AE method to study material performance degradation of a high-strength aluminum alloy of high-speed train gearbox shell. By applying data relative analysis and interpretation of AE signals, the characteristic parameters of materials performance were achieved and the failure criteria of the characteristic parameters for the material tensile damage process were established. The results show that the AE method and signal analysis can be used to accomplish the non-destructive and real-time detection of the material performance degradation process of the high-strength aluminum alloy. This technique can be extended to other engineering materials.

  4. Digestive ripening: a synthetic method par excellence for core-shell, alloy, and composite nanostructured materials

    Indian Academy of Sciences (India)

    Srilakshmi P Bhaskar; Balaji R Jagirdar

    2012-11-01

    The solvated metal atom dispersion (SMAD) method has been used for the synthesis of colloids of metal nanoparticles. It is a top-down approach involving condensation of metal atoms in low temperature solvent matrices in a SMADreactor maintained at 77 K.Warming of the matrix results in a slurry ofmetal atoms that interact with one another to form particles that grow in size. The organic solvent solvates the particles and acts as a weak capping agent to halt/slow down the growth process to a certain extent. This as-prepared colloid consists of metal nanoparticles that are quite polydisperse. In a process termed as digestive ripening, addition of a capping agent to the as-prepared colloid which is polydisperse renders it highly monodisperse either under ambient or thermal conditions. In this, as yet not well-understood process, smaller particles grow and the larger ones diminish in size until the system attains uniformity in size and a dynamic equilibrium is established. Using the SMAD method in combination with digestive ripening process, highly monodisperse metal, core-shell, alloy, and composite nanoparticles have been synthesized. This article is a review of our contributions together with some literature reports on this methodology to realize various nanostructured materials.

  5. Mechatronic systems and materials III

    CERN Document Server

    Gosiewski, Zdzislaw

    2009-01-01

    This very interesting volume is divided into 24 sections; each of which covers, in detail, one aspect of the subject-matter: I. Industrial robots; II. Microrobotics; III. Mobile robots; IV. Teleoperation, telerobotics, teleoperated semi-autonomous systems; V. Sensors and actuators in mechatronics; VI. Control of mechatronic systems; VII. Analysis of vibration and deformation; VIII. Optimization, optimal design; IX. Integrated diagnostics; X. Failure analysis; XI. Tribology in mechatronic systems; XII. Analysis of signals; XIII. Measurement techniques; XIV. Multifunctional and smart materials;

  6. Controllable Catalysis with Nanoparticles: Bimetallic Alloy Systems and Surface Adsorbates

    KAUST Repository

    Chen, Tianyou

    2016-05-16

    Transition metal nanoparticles are privileged materials in catalysis due to their high specific surface areas and abundance of active catalytic sites. While many of these catalysts are quite useful, we are only beginning to understand the underlying catalytic mechanisms. Opening the “black box” of nanoparticle catalysis is essential to achieve the ultimate goal of catalysis by design. In this Perspective we highlight recent work addressing the topic of controlled catalysis with bimetallic alloy and “designer” adsorbate-stabilized metal nanoparticles.

  7. Effects of graphite on Zn-Sb alloys as anode materials for lithium-ion batteries

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The electrochemical properties of multiphases Zn4Sb3C7 and ZnSbC2 as new lithium-ion anode materials wereinvestigated. The composition and microstructures of these multiphase materials were analyzed by XRD and TEM. It wasfound that the addition of graphite modifies the microstructures of pure alloys. The capacities and the cycle stability of theanodes are greatly improved. The reversible capacity of Zn4Sb3C7 reaches as high as 510 mAh/g at the first cycle, andkeeps higher than 300 mAh/g after 10 charge/discharge cycles

  8. Development of advanced nuclear materials - Fabrication of Zr-Nb alloy used in PHWRs

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang In; Kim, Won Baek; Lee, Chul Kyung; Choi, Kuk Sun; Kang, Dae Kyu; Seo, Chang Ryul [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-07-01

    The following conclusions can be made from the second year research: 1. Easy control for alloying elements can be made for the following adding metals like Nb, V, Sn, Mo, Fe due to low vapor pressure. In case of Cr and Te= known to have high vapor pressure, they are controlled by adding master alloy(Zr-Cr) or quite excess of aimed composition. However, Bi was found to be very difficult to charging the certain amount into the melt. 2. Oxygen content can be adjusted by adding the Zr-10%O master alloy considering the inherent amount of oxygen in sponge zirconium. 3. The charging rod of 38 mm in diameter, 96 mm in length was made by a series of button melting, casting and vacuum welding, from this, Zr-2.5Nb ingot of 50 mm in diameter and 550 mm in length was fabricated by EB drip melting process. 4. The amount of Nb can be successfully adjusted at 2.8% with charging 15% excess. Nb as adding element is easily controlled due to high-melting -point metal and its low vapor pressure. 5. Oxygen content is not varied during remelting, casting, and drip melting, only slight change was observed in button melting stage due to uptake the desorbed gases during the melting operation. Nuclear materials in domestic nuclear power plants depend on import and this amount reaches 100 million dollars per year. The increase in demand for the development of new zirconium based alloys are expecting. All the results involving this research can be applied for the melting of reactive metals, vacuum refining and alloy design. 13 refs., 6 tabs., 10 figs., 10 ills. (author)

  9. Shape memory alloys applied to improve rotor-bearing system dynamics - an experimental investigation

    OpenAIRE

    2015-01-01

    tor-bearing systems have critical speeds and to pass through them is an ongoing challenge in the field of mechanical engineering. The incorporation of shape memory alloys in rotating systems has an increasing importance to improve system performance and to avoid potential damaging situations when passing through critical speeds. In this work, the feasibility of applying shape memory alloys to a rotating system is experimentally investigated. Shape memory alloys can change their stiffness with...

  10. Smart materials fabrication and materials for micro-electro-mechanical systems; Symposium Proceedings, San Francisco, CA, Apr. 28-30, 1992

    Science.gov (United States)

    Jardine, A. Peter (Editor); Johnson, George C. (Editor); Crowson, Andrew (Editor); Allen, Mark (Editor)

    1992-01-01

    A conference on the rapidly developing fields of `smart materials' and micro-electro-mechanical systems produced papers in the areas of fabrication and characterization of ferroelectric thin films; polycrystalline silicon; optical, chemical, and biological sensors; thin film shape memory alloys; materials characterization; and alternative materials and applications.

  11. Progress Report 2011: Understanding compound phase transitions in Heusler alloy giant magnetocaloric materials

    Energy Technology Data Exchange (ETDEWEB)

    Stadler, Shane

    2011-12-13

    Our goal is to gain insight into the fundamental physics that is responsible for magnetocaloric effects (MCE) and related properties at the atomic level. We are currently conducting a systematic study on the effects of atomic substitutions in Ni2MnGa-based alloys, and also exploring related full- and half-Heusler alloys, for example Ni-Mn-X (X=In, Sn, Sb), that exhibit a wide variety of interesting and potentially useful physical phenomena. It is already known that the magnetocaloric effect in the Heusler alloys is fundamentally connected to other interesting phenomena such as shape-memory properties. And the large magnetic entropy change in Ni2Mn0.75Cu0.25Ga has been attributed to the coupling of the first-order, martensitic transition with the second-order ferromagnetic paramagnetic (FM-PM) transition. Our research to this point has focused on understanding the fundamental physics at the origin of these complex, compound phase transitions, and the novel properties that emerge. We synthesize the materials using a variety of techniques, and explore their material properties through structural, magnetic, transport, and thermo-magnetic measurements.

  12. Mechanical Alloying Synthesis of Co9S8 Particles as Materials for Supercapacitors

    Directory of Open Access Journals (Sweden)

    Bo Li

    2016-06-01

    Full Text Available Cobalt sulfide (Co9S8 particles are compounded as the electrode materials of supercapacitors by a mechanical alloying method. They show excellent properties including good cycling stability and high specific capacitance. A supercapacitor is assembled using Co9S8 as the anode and activated carbon (AC as the cathode. It gains a maximum specific capacitance of 55 F·g−1 at a current density of 0.5 A·g−1, and also an energy density of 15 Wh·kg−1. Those results show that the novel and facile synthetic route may be able to offer a new way to synthesize alloy compounds with excellent supercapacitive properties.

  13. Dead lithium phase investigation of Sn-Zn alloy as anode materials for lithium ion battery

    Institute of Scientific and Technical Information of China (English)

    HUANG ZhaoWen; HU SheJun; HOU XianHua; RU Qiang; YU HongWen; ZHAO LingZhi; LI WeiShan

    2009-01-01

    In this work, based on First-principle plane wave pseudo-potential method, we have carried out an in-depth study on the possible dead lithium phase of Sn-Zn alloy as anode materials for lithium ion batteries. Through investigation, we found that the phases LixSn4Zn4(x = 2, 4, 6, 8) contributed to reversible capacity, while the phases LixSn4Zns-(x-4)(x = 4.74, 7.72) led to capacity loss due to high formation energy, namely, they were the dead lithium phases during the charge/discharge process. And we come up with a new idea that stable lithium alloy phase with high lithiation formation energy (dead lithium phase) can also result in high loss of active lithium ion, besides the traditional expression that the formation of solid electrolyte interface film leads to high capacity loss.

  14. Modeling of Stress Development During Thermal Damage Healing in Fiber-reinforced Composite Materials Containing Embedded Shape Memory Alloy Wires

    NARCIS (Netherlands)

    Bor, T.C.; Warnet, L.; Akkerman, R.; Boer, de A.

    2010-01-01

    Fiber-reinforced composite materials are susceptible to damage development through matrix cracking and delamination. This article concerns the use of shape memory alloy (SMA) wires embedded in a composite material to support healing of damage through a local heat treatment. The composite material co

  15. Ternary alloy material prediction using genetic algorithm and cluster expansion

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Chong [Iowa State Univ., Ames, IA (United States)

    2015-12-01

    This thesis summarizes our study on the crystal structures prediction of Fe-V-Si system using genetic algorithm and cluster expansion. Our goal is to explore and look for new stable compounds. We started from the current ten known experimental phases, and calculated formation energies of those compounds using density functional theory (DFT) package, namely, VASP. The convex hull was generated based on the DFT calculations of the experimental known phases. Then we did random search on some metal rich (Fe and V) compositions and found that the lowest energy structures were body centered cube (bcc) underlying lattice, under which we did our computational systematic searches using genetic algorithm and cluster expansion. Among hundreds of the searched compositions, thirteen were selected and DFT formation energies were obtained by VASP. The stability checking of those thirteen compounds was done in reference to the experimental convex hull. We found that the composition, 24-8-16, i.e., Fe3VSi2 is a new stable phase and it can be very inspiring to the future experiments.

  16. Method of making active magnetic refrigerant, colossal magnetostriction and giant magnetoresistive materials based on Gd-Si-Ge alloys

    Science.gov (United States)

    Gschneidner, Jr., Karl A.; Pecharsky, Alexandra O.; Pecharsky, Vitalij K.

    2003-07-08

    Method of making an active magnetic refrigerant represented by Gd.sub.5 (Si.sub.x Ge.sub.1-x).sub.4 alloy for 0.ltoreq.x.ltoreq.1.0 comprising placing amounts of the commercially pure Gd, Si, and Ge charge components in a crucible, heating the charge contents under subambient pressure to a melting temperature of the alloy for a time sufficient to homogenize the alloy and oxidize carbon with oxygen present in the Gd charge component to reduce carbon, rapidly solidifying the alloy in the crucible, and heat treating the solidified alloy at a temperature below the melting temperature for a time effective to homogenize a microstructure of the solidified material, and then cooling sufficiently fast to prevent the eutectoid decomposition and improve magnetocaloric and/or the magnetostrictive and/or the magnetoresistive properties thereof.

  17. System and method of forming nanostructured ferritic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dial, Laura Cerully; DiDomizio, Richard; Alinger, Matthew Joseph; Huang, Shenyan

    2016-07-26

    A system for mechanical milling and a method of mechanical milling are disclosed. The system includes a container, a feedstock, and milling media. The container encloses a processing volume. The feedstock and the milling media are disposed in the processing volume of the container. The feedstock includes metal or alloy powder and a ceramic compound. The feedstock is mechanically milled in the processing volume using metallic milling media that includes a surface portion that has a carbon content less than about 0.4 weight percent.

  18. An investigation on the effects of phase change material on material components used for high temperature thermal energy storage system

    Science.gov (United States)

    Kim, Taeil; Singh, Dileep; Zhao, Weihuan; Yua, Wenhua; France, David M.

    2016-05-01

    The latent heat thermal energy storage (LHTES) systems for concentrated solar power (CSP) plants with advanced power cycle require high temperature phase change materials (PCMs), Graphite foams with high thermal conductivity to enhance the poor thermal conductivity of PCMs. Brazing of the graphite foams to the structural metals of the LHTES system could be a method to assemble the system and a method to protect the structural metals from the molten salts. In the present study, the LHTES prototype capsules using MgCl2-graphite foam composites were assembled by brazing and welding, and tested to investigate the corrosion attack of the PCM salt on the BNi-4 braze. The microstructural analysis showed that the BNi-4 braze alloy can be used not only for the joining of structure alloy to graphite foams but also for the protecting of structure alloy from the corrosion by PCM.

  19. Calibration and Finite Element Implementation of an Energy-Based Material Model for Shape Memory Alloys

    Science.gov (United States)

    Junker, Philipp; Hackl, Klaus

    2016-09-01

    Numerical simulations are a powerful tool to analyze the complex thermo-mechanically coupled material behavior of shape memory alloys during product engineering. The benefit of the simulations strongly depends on the quality of the underlying material model. In this contribution, we discuss a variational approach which is based solely on energetic considerations and demonstrate that unique calibration of such a model is sufficient to predict the material behavior at varying ambient temperature. In the beginning, we recall the necessary equations of the material model and explain the fundamental idea. Afterwards, we focus on the numerical implementation and provide all information that is needed for programing. Then, we show two different ways to calibrate the model and discuss the results. Furthermore, we show how this model is used during real-life industrial product engineering.

  20. Calibration and Finite Element Implementation of an Energy-Based Material Model for Shape Memory Alloys

    Science.gov (United States)

    Junker, Philipp; Hackl, Klaus

    2016-06-01

    Numerical simulations are a powerful tool to analyze the complex thermo-mechanically coupled material behavior of shape memory alloys during product engineering. The benefit of the simulations strongly depends on the quality of the underlying material model. In this contribution, we discuss a variational approach which is based solely on energetic considerations and demonstrate that unique calibration of such a model is sufficient to predict the material behavior at varying ambient temperature. In the beginning, we recall the necessary equations of the material model and explain the fundamental idea. Afterwards, we focus on the numerical implementation and provide all information that is needed for programing. Then, we show two different ways to calibrate the model and discuss the results. Furthermore, we show how this model is used during real-life industrial product engineering.

  1. The influence of material of mould and modification on the structure of AlSi11 alloy

    Directory of Open Access Journals (Sweden)

    M. Łągiewka

    2012-01-01

    Full Text Available The presented work discusses the influence of material of foundry mould on the effect of modification of AlSi11 alloy. For this purpose castings were produced in moulds made of four various materials. Castings of the first type were cast in a metal die, the second ones in the conventional mould of bentonite-bound sand, those of the third type in the sand mould with oil binder, the last ones in a shell mould where phenol-formaldehyde resin was applied as a binder. All the castings were made of AlSi11 alloy modified with strontium. For a purpose of comparison also castings made of the non-modified alloy were produced. The castings were examined with regard to their microstructures. The performed investigations point out that the addition of strontium master alloy results in refining of the alloy structure, particularly of the α-phase, causes some morphological changes in the alloy and the refinement of eutectics. The advantageous influence of modifier on the structure of the examined silumin was observed particularly in the case of alloy cast either in the conventional oil-bound sand mould or in the shell mould. The non-modified alloy cast into a metal die exhibits a structure similar to those of modified alloy solidifying in the other moulds. The improvement in both tensile strength and unit elongation suggests that the modification was carried out correctly. The best mechanical properties were found for the alloy cast in a metal die, both with and without modification treatment.

  2. Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material

    Energy Technology Data Exchange (ETDEWEB)

    Gu, X N; Zhou, W R; Zheng, Y F [State Key Laboratory for Turbulence and Complex System and Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, Beijing 100871 (China); Li, X L [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); Cheng, Y, E-mail: yfzheng@pku.edu.c [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China)

    2010-06-01

    Rapidly solidified (RS) Mg-3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s{sup -1}, 30 m s{sup -1} and 45 m s{sup -1}) with the as-cast Mg-3Ca alloy ingot as a raw material. The RS45 Mg-3Ca alloy ribbon showed a much more fine grain size feature (approximately 200-500 nm) in comparison to the coarse grain size (50-100 {mu}m) of the original as-cast Mg-3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg-3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds (1.43 mm yr{sup -1} for RS15, 0.94 mm yr{sup -1} for RS30 and 0.36 mm yr{sup -1} for RS45). The RS Mg-3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg-3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg-3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells, whereas the as-cast Mg-3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg-3Ca alloy ribbons than that of the as-cast Mg-3Ca alloy ingot.

  3. Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material.

    Science.gov (United States)

    Gu, X N; Li, X L; Zhou, W R; Cheng, Y; Zheng, Y F

    2010-06-01

    Rapidly solidified (RS) Mg–3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s(-1), 30 m s(-1) and 45 m s(-1) with the as-cast Mg–3Ca alloy ingot as a raw material. The RS45 Mg–3Ca alloy ribbon showed a much more fine grain size feature (approximately 200–500 nm) in comparison to the coarse grain size (50–100 μm)of the original as-cast Mg–3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg–3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds(1.43 mm yr(-1) for RS15, 0.94 mm yr(-1) for RS30 and 0.36 mm yr(-1) for RS45). The RS Mg–3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg–3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg–3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells,whereas the as-cast Mg–3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg–3Ca alloy ribbons than that of the as-cast Mg–3Ca alloy ingot.

  4. Implants for surgery -- Metallic materials -- Part 3: Wrought titanium 6-aluminium 4-vanadium alloy

    CERN Document Server

    International Organization for Standardization. Geneva

    1996-01-01

    Specifies the characteristics of, and corresponding test methods for, the wrought titanium alloy known as titanium 6-aluminium 4-vanadium alloy (Ti 6-Al 4-V alloy) for use in the manufacture of surgical implants.

  5. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.; Ren, W.

    1996-06-01

    The objective of the research is to provide databases and design criteria to assist in the selection of optimum alloys for construction of components needed to contain process streams in advanced heat recovery and hot-gas cleanup systems. Typical components include: steam line piping and superheater tubing for low emission boilers (600 to 700{degrees}C), heat exchanger tubing for advanced steam cycles and topping cycle systems (650 to 800{degrees}C), foil materials for recuperators, on advanced turbine systems (700 to 750{degrees}C), and tubesheets for barrier filters, liners for piping, cyclones, and blowback system tubing for hot-gas cleanup systems (850 to 1000{degrees}C). The materials being examined fall into several classes, depending on which of the advanced heat recovery concepts is of concern. These classes include martensitic steels for service to 650{degrees}C, lean stainless steels and modified 25Cr-30Ni steels for service to 700{degrees}C, modified 25Cr-20Ni steels for service to 900{degrees}C, and high Ni-Cr-Fe or Ni-Cr-Co-Fe alloys for service to 1000{degrees}C.

  6. Experience with the use of copper alloys in seawater systems in the Norwegian sector of the North Sea

    Energy Technology Data Exchange (ETDEWEB)

    Johnsen, Roy [Norwegian University of Science and Technology, NO-7491 Trondheim (Norway)

    2004-07-01

    Offshore oil and gas has been produced on the Norwegian Continental Shelf (NCS) for nearly 30 years. Seawater has been used extensively as cooling medium and firewater. Copper alloys have been an alternative material both for piping and equipment like pumps, valves, heat exchangers and screens. In this presentation the experience from the use from different oil companies will be presented. The paper will also contain a discussion about the future for copper alloys in seawater systems. This part will be based on input and discussions with senior corrosion specialists in oil companies. (authors)

  7. Yield asymmetry design of magnesium alloys by integrated computational materials engineering

    Energy Technology Data Exchange (ETDEWEB)

    Li, Dongsheng [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Joshi, Vineet [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Khaleel, Mohammad [Qatar Foundation Research adn Development (Qatar); Ahzi, Said [Univ. of Strasbourg (France)

    2013-11-01

    Deformation asymmetry of magnesium alloys is an important factor on machine design in the automobile industry. Represented by the ratio of compressive yield stress (CYS) against tensile yield stress (TYS), deformation asymmetry is strongly related to texture and grain size. A polycrystalline viscoplasticity model, modified intermediate Φ-model, is used to predict the deformation behavior of magnesium alloys with different grain sizes. Validated with experimental results, integrated computational materials engineering is applied to find out the route in achieving desired asymmetry via thermomechanical processing. For example, CYS/TYS in rolled texture is smaller than 1 under different loading directions. In other textures, such as extruded texture, CYS/TYS is large along the normal direction. Starting from rolled texture, asymmetry will increase to close to 1 along the rolling direction after being compressed to a strain of 0.2. Our modified Φ-model also shows that grain refinement increases CYS/TYS. Along with texture control, grain refinement also can optimize the yield asymmetry. After the grain size decreases to a critical value, CYS/TYS reaches to 1 because CYS increases much faster than TYS. By tailoring the microstructure using texture control and grain refinement, it is achievable to optimize yield asymmetry in wrought magnesium alloys.

  8. Evaluation of effect of recasting of nickel-chromium alloy on its castability using different investment materials: An in vitro study

    Directory of Open Access Journals (Sweden)

    Abhinav Sharma

    2016-01-01

    Conclusions: Within the limitations of the study, it was concluded that there was no significant difference found in castability of different percentage combinations of new and once casted alloy using two investment materials. The addition of new alloy during recasting to maintain the castability of nickel-chromium alloy may therefore not be required.

  9. Supercapacitors materials, systems and applications

    CERN Document Server

    Lu, Max; Frackowiak, Elzbieta

    2013-01-01

    Written by an international group of leading experts from both academia and industry, this is the first comprehensive book on the topic for 10 years. Taking into account the commercial interest in these systems and the scientific and technological developments over the past decade, all important materials and systems are covered, with several chapters devoted to topics of direct industrial relevance.The book starts by providing an introduction to the general principles of electrochemistry, the properties of electrochemical capacitors, and electrochemical characterization techniques. There

  10. Microstructural investigation of uranium rich U-Zr-Nb ternary alloy system

    Science.gov (United States)

    Ghoshal, Kaushik; Kaity, Santu; Mishra, Sudhir; Kumar, Arun

    2014-03-01

    Uranium rich U-Zr-Nb alloy system is a potential candidate among the family of alloys considered as metallic fuel for fast reactors application. As a part of the program U-7% Zr, U-5% Zr-2% Nb, U-3.5% Zr-3.5% Nb, U-2% Zr-5% Nb and U-7% Nb (composition in wt.%) alloys were prepared. The total amount of Nb and Zr was restricted, because higher addition of non-fissile alloying element not only reduces the fissile content it also decreases the breeding ratio due to parasitic absorption. The alloys were characterized by SEM micrograph. The phase analysis was performed with the help of XRD and the phase transformation temperatures were determined by DTA. The variation in crystal structure with subsequent replacement of Zr with Nb as an alloying element has been highlighted. The as quenched U-7% Nb alloy shows complete γ° phase at ambient temperature.

  11. Optimized constitutive equation of material property based on inverse modeling for aluminum alloy hydroforming simulation

    Institute of Scientific and Technical Information of China (English)

    LANG Li-hui; LI Tao; ZHOU Xian-bin; B. E. KRISTENSEN; J. DANCKERT; K. B. NIELSEN

    2006-01-01

    By using aluminum alloys, the properties of the material in sheet hydroforming were obtained based on the identification of parameters for constitutive models by inverse modeling in which the friction coefficients were also considered in 2D and 3D simulations. With consideration of identified simulation parameters by inverse modeling, some key process parameters including tool dimensions and pre-bulging on the forming processes in sheet hydroforming were investigated and optimized. Based on the optimized parameters, the sheet hydroforming process can be analyzed more accurately to improve the robust design. It proves that the results from simulation based on the identified parameters are in good agreement with those from experiments.

  12. Laser Welding Characterization of Kovar and Stainless Steel Alloys as Suitable Materials for Components of Photonic Devices Packaging

    Science.gov (United States)

    Fadhali, M. M. A.; Zainal, Saktioto J.; Munajat, Y.; Jalil, A.; Rahman, R.

    2010-03-01

    The weldability of Kovar and stainless steel alloys by Nd:YAG laser beam is studied through changing of some laser beam parameters. It has been found that there is a suitable interaction of the pulsed laser beam of low power laser pulse with both the two alloys. The change of thermophysical properties with absorbed energy from the laser pulse is discussed in this paper which reports the suitability of both Kovar and stainless steel 304 as the base materials for photonic devices packaging. We used laser weld system (LW4000S from Newport) which employs Nd:YAG laser system with two simultaneous beams output for packaging 980 nm high power laser module. Results of changing both laser spot weld width and penetration depth with changing both the pulse peak power density, pulse energy and pulse duration show that there are good linear relationships between laser pulse energy or peak power density and pulse duration with laser spot weld dimensions( both laser spot weld width and penetration depth). Therefore we concluded that there should be an optimization for both the pulse peak power and pulse duration to give a suitable aspect ratio (laser spot width to penetration depth) for achieving the desired welds with suitable penetration depth and small spot width. This is to reduce the heat affected zone (HAZ) which affects the sensitive optical components. An optimum value of the power density in the order of 105 w/cm2 found to be suitable to induce melting in the welded joints without vaporization. The desired ratio can also be optimized by changing the focus position on the target material as illustrated from our measurements. A theoretical model is developed to simulate the temperature distribution during the laser pulse heating and predict the penetration depth inside the material. Samples have been investigated using SEM with EDS. The metallographic measurements on the weld spot show a suitable weld yield with reasonable weld width to depth ratio.

  13. Effect of thione primers on adhesive bonding between an indirect composite material and Ag-Pd-Cu-Au alloy.

    Science.gov (United States)

    Imai, Hideyuki; Koizumi, Hiroyasu; Shimoe, Saiji; Hirata, Isao; Matsumura, Hideo; Nikawa, Hiroki

    2014-01-01

    The current study evaluated the effect of primers on the shear bond strength of an indirect composite material joined to a silverpalladium-copper-gold (Ag-Pd-Cu-Au) alloy (Castwell). Disk specimens were cast from the alloy and were air-abraded with alumina. Eight metal primers were applied to the alloy surface. A light-polymerized indirect composite material (Solidex) was bonded to the alloy. Shear bond strength was determined both before and after the application of thermocycling. Two groups primed with Metaltite (thione) and M. L. Primer (sulfide) showed the greatest post-thermocycling bond strength (8.8 and 6.5 MPa). The results of the X-ray photoelectron spectroscopic (XPS) analysis suggested that the thione monomer (MTU-6) in the Metaltite primer was strongly adsorbed onto the Ag-Pd-Cu-Au alloy surface even after repeated cleaning with acetone. The application of either the thione (MTU-6) or sulfide primer is effective for enhancing the bonding between a composite material and Ag-Pd-Cu-Au alloy.

  14. Materials Properties Database for Selection of High-Temperature Alloys and Concepts of Alloy Design for SOFC Applications

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Z Gary; Paxton, Dean M.; Weil, K. Scott; Stevenson, Jeffry W.; Singh, Prabhakar

    2002-11-24

    To serve as an interconnect / gas separator in an SOFC stack, an alloy should demonstrate the ability to provide (i) bulk and surface stability against oxidation and corrosion during prolonged exposure to the fuel cell environment, (ii) thermal expansion compatibility with the other stack components, (iii) chemical compatibility with adjacent stack components, (iv) high electrical conductivity of the surface reaction products, (v) mechanical reliability and durability at cell exposure conditions, (vii) good manufacturability, processability and fabricability, and (viii) cost effectiveness. As the first step of this approach, a composition and property database was compiled for high temperature alloys in order to assist in determining which alloys offer the most promise for SOFC interconnect applications in terms of oxidation and corrosion resistance. The high temperature alloys of interest included Ni-, Fe-, Co-base superal

  15. Material control system simulator program reference manual

    Energy Technology Data Exchange (ETDEWEB)

    Hollstien, R.B.

    1978-01-24

    A description is presented of a Material Control System Simulator (MCSS) program for determination of material accounting uncertainty and system response to particular adversary action sequences that constitute plausible material diversion attempts. The program is intended for use in situations where randomness, uncertainty, or interaction of adversary actions and material control system components make it difficult to assess safeguards effectiveness against particular material diversion attempts. Although MCSS may be used independently in the design or analysis of material handling and processing systems, it has been tailored toward the determination of material accountability and the response of material control systems to adversary action sequences.

  16. Alkali metal compatibility testing of candidate heater head materials for a Stirling engine heat transport system

    Science.gov (United States)

    Noble, Jack E.; Hickman, Gary L.; Grobstein, Toni

    The authors describe work performed as part of the 25-kWe advanced Stirling conversion system project. Liquid alkali metal compatibility is being assessed in an ongoing test program to evaluate candidate heater head materials and fabrication processes at the temperatures and operating conditions required for Stirling engines. Specific materials under evaluation are alloy 713LC, alloy 713LC coated with nickel aluminide, and Udimet 720, each in combination with Waspaloy. The tests were run at a constant 700 C. A eutectic alloy of sodium and potassium (NaK) was the working fluid. Titanium sheet in the system was shown to be an effective oxygen getter. Metallographic and microchemical examination of material surfaces, joints, and their interfaces revealed little or no corrosion after 1000 h. Tests are in progress, with up to 10,000 h exposure.

  17. Smart Materials for Ranging Systems

    CERN Document Server

    Franse, Jaap; Sirenko, Valentyna

    2006-01-01

    The problem of determining the location of an object (usually called ranging) attracts at present much attention in different areas of applications, among them in ecological and safety devices. Electromagnetic waves along with sound waves are widely used for these purposes. Different aspects of materials with specific magnetic, electric and elastic properties are considered in view of potential application in the design and manufacturing of smart materials. Progress is reported in the fabrication and understanding of in-situ formation and characterization of solid state structures with specified properties. Attention is paid to the observation and study of the mobility of magnetic structures and of the kinetics of magnetic ordering transitions. Looking from a different perspective, one of the outcomes of the ARW is the emphasis on the important role that collective phenomena (like spin waves in systems with a magnetically ordered ground state, or critical currents in superconductors) could play at the design ...

  18. Alloys developed for high temperature applications

    Science.gov (United States)

    Basuki, Eddy Agus; Prajitno, Djoko Hadi; Muhammad, Fadhli

    2017-01-01

    Alloys used for high temperatures applications require combinations of mechanical strength, microstructural stability and corrosion/oxidation resistance. Nickel base superalloys have been traditionally the prime materials utilized for hot section components of aircraft turbine engines. Nevertheless, due to their limited melting temperatures, alloys based on intermetallic compounds, such as TiAl base alloys, have emerged as high temperature materials and intensively developed with the main aim to replace nickel based superalloys. For applications in steam power plants operated at lower temperatures, ferritic high temperature alloys still attract high attention, and therefore, development of these alloys is in progress. This paper highlights the important metallurgical parameters of high temperature alloys and describes few efforts in the development of Fe-Ni-Al based alloys containing B2-(Fe,Ni)Al precipitates, oxide dispersion strengthening (ODS) ferritic steels and titanium aluminide based alloys include important protection system of aluminide coatings.

  19. Optimisation of the rivet joints of the CFRP composite material and aluminium alloy

    Directory of Open Access Journals (Sweden)

    A. Czulak

    2007-01-01

    Full Text Available Purpose: The project included analysis of strain, cracking, and failure of riveted joints of plate elements madefrom the carbon-fibre-reinforced plastics (CFRP and from the 6061 aluminium alloy.Design/methodology/approach: The modelled static tensile strength test carried out for the plates from CFRPand from the 6061 aluminium alloy joined with the steel rivet. Computer simulation was carried out with IDEASsoftware package employing the FEM.Findings: Simulations using the mesh with a bigger number of FEM elements do not yield better accuracy ofcalculations and do not improve convergence with the results of laboratory experiments. Only the calculationtime gets longer. Computer simulation has also show that the type of contacts employed between elementsaffects the results significantly.Research limitations/implications: For the composite materials, joints between materials and computersimulation examinations are planed.Practical implications: Results obtained for the mesh with 4 and 5 FEM elements are the closest to the resultsof laboratory experiments, which is confirmed by the strain plot. Simulations using the mesh with a biggernumber of FEM elements do not yield better accuracy of calculations and do not improve convergence with theresults of laboratory experiments. Only the calculation time gets longer. Computer simulation has show that thetype of contacts employed between elements affects the results significantly.Originality/value: The paper presents influence of fibre mesh closeness on convergence of the results with laboratorytests. Simulation results were collected and compared with the laboratory static tensile strength tests results.

  20. Shape memory alloys applied to improve rotor-bearing system dynamics - an experimental investigation

    DEFF Research Database (Denmark)

    Enemark, Søren; Santos, Ilmar; Savi, Marcelo A.

    2015-01-01

    hysteretic stress-strain relations which may be utilized for damping purposes. These ideas are tested in this study on a dedicated test-rig, consisting of a rigid shaft and disc held vertically by passive magnetic bearings, where the damping is low. The bearing housings is flexibly supported by shape memory...... alloy helical springs, and because of high dynamic coupling between shaft and bearing housing, the shape memory alloy springs are able to reduce vibration in the shaft. The shape memory alloy springs are characterized by force-displacement tests in different temperatures. Transients of step...... passing through critical speeds. In this work, the feasibility of applying shape memory alloys to a rotating system is experimentally investigated. Shape memory alloys can change their stiffness with temperature variations and thus they may change system dynamics. Shape memory alloys also exhibit...

  1. NASA-UVA Light Aerospace Alloy and Structure Technology Program Supplement: Aluminum-Based Materials for High Speed Aircraft

    Science.gov (United States)

    Starke, E. A., Jr.

    1997-01-01

    This is the final report of the study "Aluminum-Based Materials for High Speed Aircraft" which had the objectives (1) to identify the most promising aluminum-based materials with respect to major structural use on the HSCT and to further develop those materials and (2) to assess the materials through detailed trade and evaluation studies with respect to their structural efficiency on the HSCT. The research team consisted of ALCOA, Allied-Signal, Boeing, McDonnell Douglas, Reynolds Metals and the University of Virginia. Four classes of aluminum alloys were investigated: (1) I/M 2XXX containing Li and I/M 2XXX without Li, (2) I/M 6XXX, (3) two P/M 2XXX alloys, and (4) two different aluminum-based metal matrix composites (MMC). The I/M alloys were targeted for a Mach 2.0 aircraft and the P/M and MMC alloys were targeted for a Mach 2.4 aircraft. Design studies were conducted using several different concepts including skin/stiffener (baseline), honeycomb sandwich, integrally stiffened and hybrid adaptations (conventionally stiffened thin-sandwich skins). Alloy development included fundamental studies of coarsening behavior, the effect of stress on nucleation and growth of precipitates, and fracture toughness as a function of temperature were an integral part of this program. The details of all phases of the research are described in this final report.

  2. Design for additive manufacturing of composite materials and potential alloys: a review

    Directory of Open Access Journals (Sweden)

    Hegab Hussien A.

    2016-01-01

    Full Text Available As a first step of applying additive manufacturing (AM technology, plastic prototypes have been produced using various AM Process such as Fusion Deposition Modeling (FDM, Stereolithography (SLA and other processes. After more research and development, AM has become capable of producing complex net shaped in materials which can be used in applicable parts. These materials include metals, ceramics, and composites. Polymers and metals are considered as commercially available materials for AM processes; however, ceramics and composites are still considered under research and development. In this study, a literature review on design for AM of composite materials and potential alloys is discussed. It is investigated that polymer matrix, ceramic matrix, metal matrix, and fiber reinforced are most common composites through AM. Furthermore, Functionally Graded Materials (FGM is considered as an effective application of AM because AM offers the ability to control the composition and optimize the properties of the built part. An example of FGM through using AM technology is the missile nose cone which includes an ultra-high temperature ceramic graded to a refractory metal from outside to inside and it used for sustaining extreme external temperatures. During this work, different applications of AM on different classifications of composite materials are shown through studying of industrial objective, the importance of application, processing, results and future challenges.

  3. Carbon-coated Ni 20Si 80 alloy-graphite composite as an anode material for lithium-ion batteries

    Science.gov (United States)

    Lee, Heon-Yong; Kim, Young-Lae; Hong, Moon-Ki; Lee, Sung-Man

    A carbon-coated Ni 20Si 80 alloy-graphite composite has been studied as the anode for lithium-ion batteries. The composite is prepared by simple heat-treatment of a mixture of coal tar pitch and a Ni 20Si 80-graphite composite at 900 °C and under argon. The Ni 20Si 80 alloy powders are synthesized by mechanical alloying. The composite demonstrates promising electrochemical properties such as high reversible capacity, excellent cycle performance, and sufficiently high initial charge-discharge coulombic efficiency. This suggests buffering and conductive actions on the main active material, viz., Ni 20Si 80 alloy, of the graphite. These two effects are strongly enhanced by the carbon coating treatment.

  4. Recent developments of the aluminium-lithium system alloys for aircraft uses; Recentes desenvolvimentos das ligas do sistema aluminio-litio para fins aeronauticos

    Energy Technology Data Exchange (ETDEWEB)

    Goncalves, Marcelo; Plaut, Ronald Lesley

    1992-12-31

    A brief review is made of the latest developments in the production of Aluminium-Lithium alloys. The necessity for new materials in the field of aeronautics has speeded up research on metallic and non-metallic materials. Lately, a good part of the research in the field of metallic components has been directed at Al-Li alloys. More recently, with the development of quaternary alloys Al-Li-X-X, the old problem of low toughness was overcome. The finality of this study is to cover the developments of the mentioned alloys, including the fundamentals of physical metallurgy of the complex system recently developed Al-Li-Cu-Mg. (author) 27 refs., 2 figs., 4 tabs.

  5. The effect of the solute on the structure, selected mechanical properties, and biocompatibility of Ti–Zr system alloys for dental applications

    Energy Technology Data Exchange (ETDEWEB)

    Correa, D.R.N.; Vicente, F.B. [UNESP — Univ. Estadual Paulista, Laboratório de Anelasticidade e Biomateriais, 17.033-360, Bauru, SP (Brazil); Donato, T.A.G.; Arana-Chavez, V.E. [USP — Universidade de São Paulo, Faculdade de Odontologia, Departamento de Biologia Oral e Biomateriais, 05.508-900, São Paulo, SP (Brazil); Buzalaf, M.A.R. [USP — Universidade de São Paulo, Faculdade de Odontologia de Bauru, Departamento de Ciências Biológicas, 17.012-901, Bauru, SP (Brazil); Grandini, C.R., E-mail: betog@fc.unesp.br [UNESP — Univ. Estadual Paulista, Laboratório de Anelasticidade e Biomateriais, 17.033-360, Bauru, SP (Brazil)

    2014-01-01

    New titanium alloys have been developed with the aim of utilizing materials with better properties for application as biomaterials, and Ti–Zr system alloys are among the more promising of these. In this paper, the influence of zirconium concentrations on the structure, microstructure, and selected mechanical properties of Ti–Zr alloys is analyzed. After melting and swaging, the samples were characterized through chemical analysis, density measurements, X-ray diffraction, optical microscopy, Vickers microhardness, and elasticity modulus. In-vitro cytotoxicity tests were performed on cultured osteogenic cells. The results showed the formation essentially of the α′ phase (with hcp structure) and microhardness values greater than cp-Ti. The elasticity modulus of the alloys was sensitive to the zirconium concentrations while remaining within the range of values of conventional titanium alloys. The alloys presented no cytotoxic effects on osteoblastic cells in the studied conditions. - Highlights: • Ti–Zr alloys for biomedical applications were developed. • Only α′ phase was observed. • Influence of zirconium concentrations on the properties of Ti–Zr alloys was analyzed. • No cytotoxic effects were observed.

  6. Application Of Shape Memory Alloy In Harvesto-Absorber System

    Directory of Open Access Journals (Sweden)

    Kęcik Krzysztof

    2015-09-01

    Full Text Available This paper presents a conception of the harvester-absorber system consisting of two parts. The first is the pendulum attached to the main system (oscillator, which is suspended on the linear damper and the nonlinear spring made of shape memory alloy. The spring is modelled as a polynomial function based on Landau–Ginzburg theory of phase transitions (similar as ferroelectric and ferromagnets. The obtained results show, that SMA element can increase harvesting energy level, while the absorber effect can be impaired (but not loss. Additionally, introducing SMA element causes changes in dynamics, introduces a new unstable solutions and bifurcations. The analysis was done by classical integration and continuation solution methods.

  7. Novel Concepts for Damage-Resistant Alloys in Next Generation Nuclear Power Systems

    Energy Technology Data Exchange (ETDEWEB)

    Stephen M. Bruemmer; Peter L. Andersen; Gary Was

    2002-12-27

    The discovery of a damage-resistant alloy based on Hf solute additions to a low-carbon 316SS is the highlight of the Phase II research. This damage resistance is supported by characterization of radiation-induced microstructures and microchemistries along with measurements of environmental cracking. The addition of Hf to a low-carbon 316SS reduced the detrimental impact of radiation by changing the distribution of Hf. Pt additions reduced the impact of radiation on grain boundary segregation but did not alter its effect on microstructural damage development or cracking. Because cracking susceptibility is associated with several material characteristics, separate effect experiments exploring strength effects using non-irradiated stainless steels were conducted. These crack growth tests suggest that irradiation strength by itself can promote environmental cracking. The second concept for developing damage resistant alloys is the use of metastable precipitates to stabilize the microstructure during irradiation. Three alloys have been tailored for evaluation of precipitate stability influences on damage evolution. The first alloy is a Ni-base alloy (alloy 718) that has been characterized at low neutron irradiation doses but has not been characterized at high irradiation doses. The other two alloys are Fe-base alloys (PH 17-7 and PH 17-4) that have similar precipitate structures as alloy 718 but is more practical in nuclear structures because of the lower Ni content and hence lesser transmutation to He.

  8. Novel tribological systems using shape memory alloys and thin films

    Science.gov (United States)

    Zhang, Yijun

    Shape memory alloys and thin films are shown to have robust indentation-induced shape memory and superelastic effects. Loading conditions that are similar to indentations are very common in tribological systems. Therefore novel tribological systems that have better wear resistance and stronger coating to substrate adhesion can be engineered using indentation-induced shape memory and superelastic effects. By incorporating superelastic NiTi thin films as interlayers between chromium nitride (CrN) and diamond-like carbon (DLC) hard coatings and aluminum substrates, it is shown that the superelasticity can improve tribological performance and increase interfacial adhesion. The NiTi interlayers were sputter deposited onto 6061 T6 aluminum and M2 steel substrates. CrN and DLC coatings were deposited by unbalanced magnetron sputter deposition. Temperature scanning X-ray diffraction and nanoindentation were used to characterize NiTi interlayers. Temperature scanning wear and scratch tests showed that superelastic NiTi interlayers improved tribological performance on aluminum substrates significantly. The two-way shape memory effect under contact loading conditions is demonstrated for the first time, which could be used to make novel tribological systems. Spherical indents in NiTi shape memory alloys and thin films had reversible depth changes that were driven by temperature cycling, after thermomechanical cycling, or one-cycle slip-plasticity deformation training. Reversible surface topography was realized after the indents were planarized. Micro- and nano- scale circular surface protrusions arose from planarized spherical indents in bulk and thin film NiTi alloy; line surface protrusions appeared from planarized scratch tracks. Functional surfaces with reversible surface topography can potentially result in novel tribological systems with reversible friction coefficient. A three dimensional constitutive model was developed to describe shape memory effects with slip

  9. Material challenges for the next generation of fission reactor systems

    Energy Technology Data Exchange (ETDEWEB)

    Buckthorpe, Derek [AMEC, Knutsford, Cheshire (United Kingdom)

    2010-07-01

    The new generation of fission reactor systems wil require the deployment and construction of a series of advanced water cooled reactors as part of a package of measures to meet UK and European energy needs and to provide a near term non-fossil fuel power solution that addresses CO{sub 2} emission limits. In addition new longer term Generation IV reactor tye systems are being developed and evaluated to enhance safety, reliability, sustainability economics and proliferation resistance requirements and to meet alternative energy applications (outside of electricity generation) such as process heat and large scale hydrogen generation. New fission systems will impose significant challenges on materials supply and development. In the near term, because of the need to 'gear up' to large scale construction after decades of industrial hibernation/contraction and, in the longer term, because of the need for materials to operate under more challenging environments requiring the deployment and development of new alternative materials not yet established to an industrial stage. This paper investigates the materials challenges imposed by the new Generation III+ and Generation IV systems. These include supply and fabrication issues, development of new high temperature alloys and non-metallic materials, the use of new methods of manufacture and the best use of currently available resources and minerals. Recommendations are made as to how these materials challenges might be met and how governments, industry, manufacturers and researchers can all play their part. (orig.)

  10. Adhesion of Streptococcus mutans to Zirconia, Titanium Alloy and some other Restorative Materials: “An in-vitro Study”

    OpenAIRE

    Ezzatollah Jalalian; Shahbaz Naser Mostofi; Elnaz Shafiee; Amin Nourizadeh; Reihaneh Aghajani Nargesi; Sarah Ayremlou

    2015-01-01

    Introduction: Bacterial adhesion on restorative materials may lead to gingival inflammation and secondary caries. Objectives: The aim of this in vitro study was to evaluate the adhesion of streptococcus mutans to zirconia, Feldespatic porcelain, titanium alloy and Indirect composite resin In-vitro. The effect of surface roughness on bacterial adhesion was also studied. Materials and Methods: 10 specimens (5mm diameter, 1mm thickness) of each material, Zirconia, Indirect composite resi...

  11. Advanced Gas Cooled Nuclear Reactor Materials Evaluation and Development program. Progress report, October 1, 1981-December 31, 1981. [Alloy-MA-956; alloy-MA-754

    Energy Technology Data Exchange (ETDEWEB)

    Kimball, O.F.

    1982-06-15

    Work covered in this report includes the activities associated with the status of the simulated reactor helium supply systems and testing equipment. The progress in the screening test program is descibed; this includes: screening creep results and metallographic analysis for materials thermally exposed or tested at 750/sup 0/, 850/sup 0/, 950/sup 0/ and 1050/sup 0/C (1382/sup 0/, 1562/sup 0/, 1742/sup 0/, and 1922/sup 0/F) in controlled-purity helium. The status of creep-rupture in controlled-purity helium and air and fatigue testing in the controlled-purity helium in the intensive screening test program is discussed. The results of metallographic studies of screening alloys exposed in controlled-purity helium for 3000 hours at 750/sup 0/C and 5500 hours at 950/sup 0/C, 3000 hours at 1050/sup 0/C and 6000 hours at 1050/sup 0/C and for weldments exposed in controlled-purity helium for 6000 hours at 750/sup 0/C and 6000 hours at 1050/sup 0/C are presented and discussed.

  12. Corrosion properties of Ag-Au-Cu-Pd system alloys containing indium.

    Science.gov (United States)

    Hattori, Masayuki; Tokizaki, Teruhiko; Matsumoto, Michihiko; Oda, Yutaka

    2010-01-01

    In this study, the corrosion resistance of Ag-Au-Cu-Pd system alloys consisting of 5 or 10 mass% indium was evaluated. Levels of element release and tarnish were determined and electrochemical measurements performed. Results were compared with those for commercial silver-palladium-gold alloy. In terms of electrochemical behavior, the transpassive potential of these experimental alloys was 168-248mV. Experimental alloys with 25 mass% Au showed similar corrosion resistance to control gold-silver-palladium alloy. Amount of released elements was 14-130microg/cm(2) at 7 days, which is in the allowable range for dental alloys. Addition of indium to Ag-Au-Cu-10mass%Pd system alloys was effective in increasing resistance to tarnish and alloys containing 10 mass% of indium showed a minimal decrease in L(*) values after immersion. These findings indicate that 25Au-37.5Ag-15Cu-10Pd-2Zn-10In-0.5Ir alloy is applicable in dental practice.

  13. Characteristics of Al Alloy as a Material for Hydrolysis Reactor of NaBH{sub 4}

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Hyeon-Seong; Oh, Sung-June; Jeong, Jae-Jin; Na, Il-Chai; Chu, Cheun-Ho; Park, Kwon-Pil [Sunchon National University, Suncheon (Korea, Republic of); Chu, Cheun-Ho [ETIS Co, Gimpo (Korea, Republic of)

    2015-12-15

    Aluminum alloy was examined as a material of low weight reactor for hydrolysis of NaBH{sub 4}. Aluminum is dissolved with alkali, but there is NaOH as a stabilizer in NaBH{sub 4} solution. To decrease corrosion rate of aluminum, decrease NaOH concentration and this result in loss of NaBH{sub 4} during storage of NaBH{sub 4} solution. Therefore stability of NaBH{sub 4} and corrosion of aluminum should be considered in determining the optimum NaOH concentration. NaBH{sub 4} stability and corrosion rate of aluminum were measured by hydrogen evolution rate. NaBH{sub 4} stability was tested at 20-50 .deg. C and aluminum corrosion was measured at 60-90 .deg. C. The optimum concentration of NaOH was 0.3 wt%, considering both NaBH{sub 4} stability and aluminun corrosion. NaBH{sub 4} hydrolysis reaction continued 200min in aluminum No 6061 alloy reactor with 0.3 wt% NaOH at 80-90 .deg. C.

  14. Extremely low-outgassing material: 0.2% beryllium copper alloy

    Science.gov (United States)

    Watanabe, Fumio

    2004-01-01

    Exploration for low-outgassing materials for use in ultrahigh vacuum and extreme high-vacuum systems is one of the most important topics of a vacuum researcher. We have found that a copper alloy containing 0.2% beryllium (0.2% BeCu) can attain an extremely low hydrogen outgassing rate of 10-14 Pa (H2) m/s order. Almost the entire surface of 0.2% BeCu is dominated by a BeO layer, after a 400 °C×72 h prebakeout treatment in an ultrahigh vacuum. This layer functions as a barrier to the processes of oxidization and permeation of hydrogen. In addition, this layer resists carbon contamination. Temperature-programmed desorption spectra show only a single peak for water at 150 °C and small quantities of any other desorption gases. Therefore, an in situ bakeout process in which the temperature simply ramps up to 150 °C and immediately ramps back down is enough for degassing; it does not require an ordinary sustained-temperature bakeout. Using an outgassing sample consisting of 0.2% BeCu disks housed in a 0.2% BeCu nipple chamber, a lowest outgassing rate of the 5.6×10-14 Pa (H2) m/s was measured by the pressure-rise method after pump cutoff. The pressure-rise versus time curve was completely nonlinear. It rises over time to a constant slope of 1/2 in a log-log plot, due to hydrogen diffusion from the bulk, but this requires over a week at room temperature. The hydrogen outgassing from the 0.2% BeCu bulk is completely dominated by a diffusion-limited mechanism. This article will describe why we obtain such low-outgassing rates with 0.2% BeCu. It is based on the observed surface changes with prebakeout treatment seen by x-ray photoelectron spectroscopy, and the improvement of hydrogen outgassing measurements by the pressure-rise method. A comparison is made to ordinary stainless steel. In addition, the concept of an outgassing reduction method will be discussed from a review of the published ultralow-outgassing data and reduction methods. .

  15. Thermodynamic potential of electrons and phonons system of disordered alloy

    CERN Document Server

    Repetskij, S P

    2002-01-01

    The cluster decomposition for the delayed two-time Green functions and the disordered crystal dynamic potential is obtained with an account of the electron-phonon and electron-electron interactions. The system electron states are described within the frames of the multizone strong coupling model. The calculations are based on the diagram technique for the Green temperature functions. The coherent potential approximation is chosen as the zero mononode approximation in this cluster decomposition method. It is shown that the processes of the contributions of the elementary excitations scattering on the clusters decrease with the cluster nodes number growth in the cluster in correspondence with certain small parameters. The analytical evaluations of the electron-phonon interaction impact on the electron energy spectrum of the ordering alloy are made in the monozone model. The possibility of applying the obtained results for describing the strong electron correlations impact on the electron structure and propertie...

  16. Material modelling for creep-age forming of aluminium alloy 7B04

    Directory of Open Access Journals (Sweden)

    Lam Aaron C.L.

    2015-01-01

    Full Text Available This paper presents a study on the creep-ageing behaviour of a peak-aged aluminium alloy 7B04 under different tensile loads at 115oC and subsequently modelling it for creep-age forming (CAF applications. Mechanical properties and microstructural evolutions of creep-aged specimens were investigated. The material was modelled using a set of unified constitutive equations, which not only captures the material's creep deformation but also takes into account yield strength contributions from solid solution hardening, age hardening and dislocation hardening during creep-ageing. A possible application of the present work is demonstrated by implementing the determined material model into a commercial finite element analysis solver via a user-defined subroutine for springback prediction of creep-age formed plates. A good agreement is observed between the simulated springback values and experimental results. This material model now enables further investigations of 7B04 under various CAF scenarios to be conducted inexpensively via computational modelling.

  17. Generator cooling hydrogen purity improvement system using hydrogen absorbing alloy; Suiso kyuzo gokin riyo hatsudenkinai suiso jundo kojo system

    Energy Technology Data Exchange (ETDEWEB)

    Takeda, H.; Kabutomori, T.; Wakisaka, Y. [Japan Steel Works, Ltd., Tokyo (Japan); Nishimura, Y.; Kogi, T.; Sato, J.; Haruki, N. [Kansai Electric Power Co. Inc., Osaka (Japan); Fujita, T. [Mitsubishi Electric Corp., Tokyo (Japan)

    1998-09-15

    Described herein is a system which uses a hydrogen-absorbing alloy to purify a hydrogen gas stream used as a coolant for power generator. Hydrogen in the stream containing impurities such as nitrogen can be selectively absorbed by sufficiently cooled hydrogen-absorbing alloy. Impurity gases concentrated in the alloy pores are released, and then the alloy is heated to release hydrogen. This purifies hydrogen to at least 99.99%. This system essentially consists of an hydrogen-absorbing unit, hot water production/supply system which circulates hot water of 80 to 90degC to release hydrogen out of the alloy, pretreatment unit, and temperature and pressure sensors. It is confirmed, by the test in which the system is connected to a commercial power generator of 600MW, that the system can be continuously operated to purify hydrogen to at least 99.9% for an extended period. 4 refs., 18 figs., 1 tab.

  18. Incorporation of Integral Fuel Burnable Absorbers Boron and Gadolinium into Zirconium-Alloy Fuel Clad Material

    Energy Technology Data Exchange (ETDEWEB)

    Sridharan, K.; Renk, T.J.; Lahoda, E.J.; Corradini, M.L

    2004-12-14

    Long-lived fuels require the use of higher enrichments of 235U or other fissile materials. Such high levels of fissile material lead to excessive fuel activity at the beginning of life. To counteract this excessive activity, integral fuel burnable absorbers (IFBA) are added to some rods in the fuel assembly. The two commonly used IFBA elements are gadolinium, which is added as gadolinium-oxide to the UO2 powder, and boron, which is applied as a zirconium-diboride coating on the UO2 pellets using plasma spraying or chemical vapor deposition techniques. The incorporation of IFBA into the fuel has to be performed in a nuclear-regulated facility that is physically separated from the main plant. These operations tend to be very costly because of their small volume and can add from 20 to 30% to the manufacturing cost of the fuel. Other manufacturing issues that impact cost and performance are maintaining the correct levels of dosing, the reduction in fuel melting point due to gadolinium-oxide additions, and parasitic neutron absorption at fuel's end-of-life. The goal of the proposed research is to develop an alternative approach that involves incorporation of boron or gadolinium into the outer surface of the fuel cladding material rather than as an additive to the fuel pellets. This paradigm shift will allow for the introduction of the IFBA in a non-nuclear regulated environment and will obviate the necessity of additional handling and processing of the fuel pellets. This could represent significant cost savings and potentially lead to greater reproducibility and control of the burnable fuel in the early stages of the reactor operation. The surface alloying is being performed using the IBEST (Ion Beam Surface Treatment) process developed at Sandia National Laboratories. IBEST involves the delivery of energetic ion beam pulses onto the surface of a material, near-surface melting, and rapid solidification. The non-equilibrium nature of such processing allows for

  19. Designing Biomimetic, Dissipative Material Systems

    Energy Technology Data Exchange (ETDEWEB)

    Balazs, Anna C. [Univ. of Pittsburgh, PA (United States). Chemical Engineering Dept.; Whitesides, George M. [Harvard Univ., Cambridge, MA (United States). Dept. of Chemistry and Chemical Biology; Brinker, C. Jeffrey [Univ. of New Mexico, Albuquerque, NM (United States). Dept. of Chemical and Nuclear Engineering. Dept. of Chemistry. Dept. of Molecular Genetics and Microbiology. Center for Micro-Engineered Materials; Aranson, Igor S. [UChicago, LLC., Argonne, IL (United States); Chaikin, Paul [New York Univ. (NYU), NY (United States). Dept. of Physics; Dogic, Zvonimir [Brandeis Univ., Waltham, MA (United States). Dept. of Physics; Glotzer, Sharon [Univ. of Michigan, Ann Arbor, MI (United States). Dept. of Chemical Engineering. Dept. of Materials Science and Engineering. Dept. of Macromolecular Science and Engineering Physics; Hammer, Daniel [Univ. of Pennsylvania, Philadelphia, PA (United States). School of Engineering and Applied Science; Irvine, Darrell [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States). Dept. of Materials Science and Engineering and Biological Engineering; Little, Steven R. [Univ. of Pittsburgh, PA (United States). Chemical Engineering Dept.; Olvera de la Cruz, Monica [Northwestern Univ., Evanston, IL (United States). Dept. of Materials Science and Engineering; Parikh, Atul N. [Univ. of California, Davis, CA (United States). Dept. of Biomedical Engineering. Dept. of Chemical Engineering and Materials Science; Stupp, Samuel [Northwestern Univ., Evanston, IL (United States). Dept. of Materials Science and Engineering. Dept. of Chemistry. Dept. of Medicine. Dept. of Biomedical Engineering; Szostak, Jack [Harvard Univ., Cambridge, MA (United States). Dept. of Chemistry and Chemical Biology

    2016-01-21

    Throughout human history, new materials have been the foundation of transformative technologies: from bronze, paper, and ceramics to steel, silicon, and polymers, each material has enabled far-reaching advances. Today, another new class of materials is emerging—one with both the potential to provide radically new functions and to challenge our notion of what constitutes a “material”. These materials would harvest, transduce, or dissipate energy to perform autonomous, dynamic functions that mimic the behaviors of living organisms. Herein, we discuss the challenges and benefits of creating “dissipative” materials that can potentially blur the boundaries between living and non-living matter.

  20. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.; Ren, W. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    Alloys for design and construction of structural components needed to contain process streams and provide internal structures in advanced heat recovery and hot gas cleanup systems were examined. Emphasis was placed on high-strength, corrosion-resistant alloys for service at temperatures above 1000 {degrees}F (540{degrees}C). Data were collected that related to fabrication, joining, corrosion protection, and failure criteria. Alloys systems include modified type 310 and 20Cr-25Ni-Nb steels and sulfidation-resistance alloys HR120 and HR160. Types of testing include creep, stress-rupture, creep crack growth, fatigue, and post-exposure short-time tensile. Because of the interest in relatively inexpensive alloys for high temperature service, a modified type 310 stainless steel was developed with a target strength of twice that for standard type 310 stainless steel.

  1. Mechanisms Governing the Creep Behavior of High Temperature Alloys for Generation IV Nuclear Energy Systems

    Energy Technology Data Exchange (ETDEWEB)

    Vasudevan, Vijay [Univ. of Cincinnati, OH (United States); Carroll, Laura [Idaho National Lab. (INL), Idaho Falls, ID (United States); Sham, Sam [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-04-06

    This research project, which includes collaborators from INL and ORNL, focuses on the study of alloy 617 and alloy 800H that are candidates for applications as intermediate heat exchangers in GEN IV nuclear reactors, with an emphasis on the effects of grain size, grain boundaries and second phases on the creep properties; the mechanisms of dislocation creep, diffusional creep and cavitation; the onset of tertiary creep; and theoretical modeling for long-term predictions of materials behavior and for high temperature alloy design.

  2. Comparative study on structure, corrosion and hardness of Zn-Ni alloy deposition on AISI 347 steel aircraft material

    Energy Technology Data Exchange (ETDEWEB)

    Gnanamuthu, RM. [Department of Chemical Engineering, College of Engineering, Kyung Hee University, 1732 Deogyeong-daero, Gihung, Yongin, Gyeonggi 446-701 (Korea, Republic of); Mohan, S., E-mail: sanjnamohan@yahoo.com [Central Electrochemical Research Institute, (CSIR), Karaikudi 630 006, Tamilnadu (India); Saravanan, G. [Central Electrochemical Research Institute, (CSIR), Karaikudi 630 006, Tamilnadu (India); Lee, Chang Woo, E-mail: cwlee@khu.ac.kr [Department of Chemical Engineering, College of Engineering, Kyung Hee University, 1732 Deogyeong-daero, Gihung, Yongin, Gyeonggi 446-701 (Korea, Republic of)

    2012-02-05

    Highlights: Black-Right-Pointing-Pointer Electrodeposition of Zn-Ni alloy on AISI 347 steel as an aircraft material has been carried out from various baths. Black-Right-Pointing-Pointer The effect of pulse duty cycle on thickness, current efficiency and hardness reached maximum values at 40% duty cycle and for 50 Hz frequencies average current density of 4 A dm{sup -2}. Black-Right-Pointing-Pointer The XRF characterizations of 88:12% Zn-Ni alloy provided excellent corrosion resistance. Black-Right-Pointing-Pointer It is found that Zn-Ni alloy on AISI 347 aircraft material has better structure and corrosion resistance by pulse electrodeposits from electrolyte-4. - Abstract: Zn-Ni alloys were electrodeposited on AISI 347 steel aircraft materials from various electrolytes under direct current (DCD) and pulsed electrodepositing (PED) techniques. The effects of pulse duty cycle on thickness, current efficiency and hardness of electrodeposits were studied. Alloy phases of the Zn-Ni were indexed by X-ray diffraction (XRD) techniques. Microstructural morphology, topography and elemental compositions were characterized using scanning electron microscopy (SEM), atomic force microscopy (AFM) and X-ray fluorescence spectroscopy (XRF). The corrosion resistance properties of electrodeposited Zn-Ni alloy in 3.5% NaCl aqueous solution obtained by DCD and PED were compared using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) technique. Elemental analysis showed that 88% of Zn and 12% of Ni obtained from electrolyte-4 by PED technique at 40% duty cycle for 50 Hz frequencies having better corrosion resistance than that of deposits obtained from other electrolytes.

  3. Materials Selection for Aerospace Systems

    Science.gov (United States)

    Arnold, Steven M.; Cebon, David; Ashby, Mike

    2012-01-01

    A systematic design-oriented, five-step approach to material selection is described: 1) establishing design requirements, 2) material screening, 3) ranking, 4) researching specific candidates and 5) applying specific cultural constraints to the selection process. At the core of this approach is the definition performance indices (i.e., particular combinations of material properties that embody the performance of a given component) in conjunction with material property charts. These material selection charts, which plot one property against another, are introduced and shown to provide a powerful graphical environment wherein one can apply and analyze quantitative selection criteria, such as those captured in performance indices, and make trade-offs between conflicting objectives. Finding a material with a high value of these indices maximizes the performance of the component. Two specific examples pertaining to aerospace (engine blades and pressure vessels) are examined, both at room temperature and elevated temperature (where time-dependent effects are important) to demonstrate the methodology. The discussion then turns to engineered/hybrid materials and how these can be effectively tailored to fill in holes in the material property space, so as to enable innovation and increases in performance as compared to monolithic materials. Finally, a brief discussion is presented on managing the data needed for materials selection, including collection, analysis, deployment, and maintenance issues.

  4. Thermal Systems and Materials Testing

    Science.gov (United States)

    Aguirre, Nathan

    2010-01-01

    During my internship, I was involved in Boeing Thermal System/M&P, which handles maintenance and repairs of shuttle tiles, blankets, gap fillers, etc. One project I took part in was the revision of TPS-227, a repair process to tiles that entailed drilling out tile damage and using a cylindrical insert to fill the hole. The previous specification used minimal adhesive for application and when the adhesive cured, there would be several voids in the adhered material, causing an unsatisfactory bond. The testing compared several new methods and I analyzed the number of voids produced by each method to determine which one was most effective at eliminating void space. We revised the original process to apply a light adhesive coat to the top 25% of the borehole and a heavy coat to 100% of the insert. I was also responsible for maintaining the subnominal bond database, which records all unsatisfactory SIP (Strain Isolator Pad) bonds. I then archived each SIP physically for future referral data and statistics. In addition, I performed post-flight tile inspections for damages and wrote dispositions to have these tiles repaired. This also included writing a post-flight damage report for a section of Atlantis and creating summarized repair process guidelines for orbiter technicians.

  5. Design and test of the titanium alloy tie rods for the CMS coil suspension system

    CERN Document Server

    Levesy, B; Kircher, F; Reytier, M

    2002-01-01

    The Compact Muon Solenoid (CMS) is one of the general-purpose detectors to be provided for the LHC project at CERN. The design field of the CMS superconducting magnet is 4 T, the magnetic length is 12.5 m and the free bore is 6 m. Thirty titanium alloy tie rods are used to support the 225 tonne weight of the cold mass inside its vacuum vessel and react against the forces generated by potential magnetic misalignment. This paper describes the suspension system and its mechanical analysis in different loading cases corresponding to operating conditions of the magnet. Two grades of titanium alloy are foreseen (Ti 6 Al 4 V ELI and Ti 5 Al 2.5 Sn ELI). Based on mechanical tests at room temperature and at 4.2 K, the safety criteria are analyzed for both materials. Before final installation, all tie rods will be tested at 110% of the maximum load with one end at room temperature and the other one at cryogenic temperature. The test system and the test results of the prototype tie rods are also presented. (4 refs).

  6. Reference material systems: a sourcebook for material assessment

    Energy Technology Data Exchange (ETDEWEB)

    Bhagat, N. (ed.)

    1976-12-01

    A reference set of data related to material systems and a framework for carrying out the material technologies assessment are presented. While the bulk of renewables have been considered in this report, the nonrenewable materials dealt with here include structural materials only, such as steel, aluminum, cement and concrete, and bricks. The complete data set is supposed to include material flows, energy requirements, capital and labor inputs, and environmental effects for each process that a resource must go through to become a useful material for an end use. Although effort has been made to obtain as much information as possible, considerable gaps in data, apparent throughout this report, could not be avoided. A new material technology can be evaluated by substituting that technology for appropriate elements of the reference materials system and calculating the net change in material resource, energy, capital and labor requirements, and environmental impacts. This combination of information thus serves as a means of evaluating the potential benefits to be gained by research in various material technologies.

  7. Structural Materials for Innovative Nuclear Systems

    Energy Technology Data Exchange (ETDEWEB)

    Yvon, Pascal [Commissariat a l' energie atomique - CEA (France)

    2011-07-01

    This series of slides deal with: the goals for advanced fission reactor systems; the requirements for structural materials; a focus on two important types of materials: ODS and CMC; a focus on materials under irradiation (multiscale modelling, experimental simulation, 'smart' experiments in materials testing reactors); some concluding remarks.

  8. Nonlinear dynamics of a pseudoelastic shape memory alloy system - theory and experiment

    DEFF Research Database (Denmark)

    Enemark, Søren; A Savi, M.; Santos, Ilmar

    2014-01-01

    In this work, a helical spring made from a pseudoelastic shape memory alloy was embedded in a dynamic system also composed of a mass, a linear spring and an excitation system. The mechanical behaviour of shape memory alloys is highly complex, involving hysteresis, which leads to damping...... capabilities and varying stiffness. Besides, these properties depend on the temperature and pretension conditions. Because of these capabilities, shape memory alloys are interesting in relation to engineering design of dynamic systems. A theoretical model based on a modification of the 1D Brinson model...... and forced vibrations of the system setup under different temperature conditions. The experiments give a thorough insight into dynamic systems involving pseudoelastic shape memory alloys. Comparison between experimental results and the proposed model shows that the model is able to explain and predict...

  9. Titanium alloys in total joint replacement--a materials science perspective.

    Science.gov (United States)

    Long, M; Rack, H J

    1998-09-01

    Increased use of titanium alloys as biomaterials is occurring due to their lower modulus, superior biocompatibility and enhanced corrosion resistance when compared to more conventional stainless steels and cobalt-based alloys. These attractive properties were a driving force for the early introduction of alpha (cpTi) and alpha + beta (Ti-6A1-4V) alloys as well as for the more recent development of new Ti-alloy compositions and orthopaedic metastable beta titanium alloys. The later possess enhanced biocompatibility, reduced elastic modulus, and superior strain-controlled and notch fatigue resistance. However, the poor shear strength and wear resistance of titanium alloys have nevertheless limited their biomedical use. Although the wear resistance of beta-Ti alloys has shown some improvement when compared to alpha + beta alloys, the ultimate utility of orthopaedic titanium alloys as wear components will require a more complete fundamental understanding of the wear mechanisms involved. This review examines current information on the physical and mechanical characteristics of titanium alloys used in artifical joint replacement prostheses, with a special focus on those issues associated with the long-term prosthetic requirements, e.g., fatigue and wear.

  10. Systems and methods for treating material

    Energy Technology Data Exchange (ETDEWEB)

    Scheele, Randall D; McNamara, Bruce K

    2014-10-21

    Systems for treating material are provided that can include a vessel defining a volume, at least one conduit coupled to the vessel and in fluid communication with the vessel, material within the vessel, and NF.sub.3 material within the conduit. Methods for fluorinating material are provided that can include exposing the material to NF.sub.3 to fluorinate at least a portion of the material. Methods for separating components of material are also provided that can include exposing the material to NF.sub.3 to at least partially fluorinate a portion of the material, and separating at least one fluorinated component of the fluorinated portion from the material. The materials exposed to the NF.sub.3 material can include but are not limited to one or more of U, Ru, Rh, Mo, Tc, Np, Pu, Sb, Ag, Am, Sn, Zr, Cs, Th, and/or Rb.

  11. Adhesion of Streptococcus mutans to Zirconia, Titanium Alloy and some other Restorative Materials: “An in-vitro Study”

    Directory of Open Access Journals (Sweden)

    Ezzatollah Jalalian

    2015-04-01

    Full Text Available Introduction: Bacterial adhesion on restorative materials may lead to gingival inflammation and secondary caries. Objectives: The aim of this in vitro study was to evaluate the adhesion of streptococcus mutans to zirconia, Feldespatic porcelain, titanium alloy and Indirect composite resin In-vitro. The effect of surface roughness on bacterial adhesion was also studied. Materials and Methods: 10 specimens (5mm diameter, 1mm thickness of each material, Zirconia, Indirect composite resin, Titanium alloy and Feldespatic porcelain were fabricated. Enamel was used as reference. Specimens were covered with artificial saliva and bacterial suspension (109 CFU/mL. Bacterial adhesion was determined using scanning electron microscope and culturing the specimens in blood agar. Data were analyzed with One way ANOVA followed by Tukey post hoc test for roughness and Kruskal-wallis test for adhesion values. Results: The highest bacterial adhesion was recorded for composite specimens and the lowest was seen in Ziconia group (p<0.5. The mean value of adhesion for zirconia, feldespatic peocelain, Titanium alloy and indirect composite were 28±6.32, 40.80±8.40, 75±4.47 and 386±13.75, respectively. The differences between zirconia and titanium alloy and also zirconia and indirect composite and porcelain and indirect composite were statistically significant (p<0.5. Conclusion: Zirconia showed the lowest bacterial adhesion in comparison to other tested materials and Enamel. The difference between zirconia and titanium alloy and also zirconia and indirect composite was statistically significant (p<0.5. No correlation was found between surface roughness and bacterial adhesion.   Keywords: Bacterial adhesions; Streptococcus mutans; Dental caries

  12. Processing Parameters Optimization for Material Deposition Efficiency in Laser Metal Deposited Titanium Alloy

    Science.gov (United States)

    Mahamood, Rasheedat M.; Akinlabi, Esther T.

    2016-03-01

    Ti6Al4V is an important Titanium alloy that is mostly used in many applications such as: aerospace, petrochemical and medicine. The excellent corrosion resistance property, the high strength to weight ratio and the retention of properties at high temperature makes them to be favoured in most applications. The high cost of Titanium and its alloys makes their use to be prohibitive in some applications. Ti6Al4V can be cladded on a less expensive material such as steel, thereby reducing cost and providing excellent properties. Laser Metal Deposition (LMD) process, an additive manufacturing process is capable of producing complex part directly from the 3-D CAD model of the part and it also has the capability of handling multiple materials. Processing parameters play an important role in LMD process and in order to achieve desired results at a minimum cost, then the processing parameters need to be properly controlled. This paper investigates the role of processing parameters: laser power, scanning speed, powder flow rate and gas flow rate, on the material utilization efficiency in laser metal deposited Ti6Al4V. A two-level full factorial design of experiment was used in this investigation, to be able to understand the processing parameters that are most significant as well as the interactions among these processing parameters. Four process parameters were used, each with upper and lower settings which results in a combination of sixteen experiments. The laser power settings used was 1.8 and 3 kW, the scanning speed was 0.05 and 0.1 m/s, the powder flow rate was 2 and 4 g/min and the gas flow rate was 2 and 4 l/min. The experiments were designed and analyzed using Design Expert 8 software. The software was used to generate the optimized process parameters which were found to be laser power of 3.2 kW, scanning speed of 0.06 m/s, powder flow rate of 2 g/min and gas flow rate of 3 l/min.

  13. Heavy vehicle propulsion system materials program semiannual progress report for April 1999 through September 1999

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    2000-01-01

    The purpose of the Heavy Vehicle Propulsion System Materials Program is the development of materials: ceramics, intermetallics, metal alloys, and metal and ceramic coatings, to support the dieselization of class 1-3 trucks to realize a 35% fuel-economy improvement over current gasoline-fueled trucks and to support commercialization of fuel-flexible LE-55 low-emissions, high-efficiency diesel engines for class 7-8 trucks.

  14. Market Opportunity of Some Aluminium Silicon Alloys Materials through Changing the Casting Process

    Directory of Open Access Journals (Sweden)

    Delfim SOARES

    2012-08-01

    Full Text Available Fatigue is considered to be the most common mechanism by which engineering components fail, and it accounts for at least 90% of all service failures attributed to mechanical causes. Mechanical properties (tensile strength, tensile strain, Young modulus, etc as well as fatigue properties (fatigue life are very dependent on casting method. The most direct effects of casting techniques are on the metallurgical microstructure that bounds the mechanical properties. One of the important variables affected by the casting technique is the cooling rate which is well known to strongly restrict the microstructure. In the present research has been done a comparison of fatigue properties of two aluminum silicon alloys obtained by two casting techniques. It was observed that the fatigue life is increasing with 24% for Al12Si and 31% for AL18Si by using centrifugal casting process instead of gravity casting. This increasing in fatigue life means that a component tailored from materials obtained by centrifugal casting will stay longer in service. It was made an estimation of the time required to recover the costs of technology in order to use the centrifuge process that will allow to obtain materials with improved properties. The amortization can be achieved by using two different marketing techniques: through the release of the product at the old price and with much longer life of the component which means "same price - longer life", or increasing price, by highlighting new product performance which means "higher price - higher properties".

  15. Prediction of Material removal rate for Aluminum BIS-24345 Alloy in wire-cut EDM

    Directory of Open Access Journals (Sweden)

    PUJARI SRINIVASA RAO

    2010-12-01

    Full Text Available In the present work, the parametric optimization method using Taguchi’s robust design is proposed for wire-cut electric discharge machining of Aluminum BIS-24345 alloy. In the recent past this material gained dominance, where high strength and/or hardness is required at elevated temperatures. So, experimentation has been done by using Taguchi’s L18 (21x37 orthogonal array. Each experiment was conducted under different conditions of pulse on time, pulse off time, peak current, flushing pressure of dielectric fluid, wire feed rate, wire tension, spark gap voltage and servo feed setting. The response of material removal rate is considered for improving themachining efficiency. Optimal combinations of parameters were obtained by this method. Mathematical and artificial neural network models has been developed relating the machining performance and process parameters. The study shows that the Taguchi’s method is suitable to solve the stated problem with minimum number of trails as compared with a full factorial design.

  16. Microsegregation of oxygen in Zr-2.5Nb alloy materials

    Energy Technology Data Exchange (ETDEWEB)

    Choubey, R. [AECL Research, Pinawa, Manitoba (Canada); Jackman, J.A. [CANMET, Ottawa, Ontario (Canada). Metals Technology Labs.

    1996-02-01

    Oxygen partitioning between the primary-{alpha} and {beta} phases during heating at an ({alpha} + {beta}) temperature was investigated in a Zr-2.5 Nb alloy containing about 1,100 ppm (wt) oxygen. Standard pressure tubes used in CANDU reactors have been produced from this material by hot extrusion of billets after preheating in the ({alpha} + {beta}) temperature range. Secondary ion mass spectroscopy (SIMS) was found most suitable for oxygen mapping and for determining quantitatively the extent of preferential oxygen enrichment of primary-{alpha} grains in pressure tube samples previously subjected to experimental preheat treatments at an ({alpha} + {beta}) temperature of 870 C for different soak times up to 24 hours. For the ({alpha} + {beta})-treated materials, the oxygen concentration in the primary-{alpha} grains increased with soak time, reaching up to about 8 times the concentration in the primary-{beta} matrix region. Samples from two standard pressure tubes with different fracture toughness properties were also examined. Significant differences between these tubes were found in their primary-{alpha} grain size and in the levels of oxygen enrichment of the {alpha} grains, which could provide an explanation for the difference in the toughness of these tubes.

  17. Numerical simulation of influence of material parameters on splitting spinning of aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    HUANG Liang; YANG He; ZHAN Mei; HU Li-jin

    2008-01-01

    During the splitting spinning process,the material parameters of disk blank have a significant effect on the determination of forming parameters and the quality of deformed blank.The influence laws of material parameters,including yield stress.hardening exponent and elastic modulus,on splitting spinning force,splitting spinning moment,degree of inhomogeneous deformation and quality of flange (average thickness and average deviation angle) were investigated by 3D-FE numerical simulation based on elasto-plastic dynamic explicit FEM under ABAQUS/Explicit environment.The results show that.the splitting spinning force and the splitting spinning moment increase wim the increase of yield stress.hardening exponent and elastic modulus.The degree of inhomogeneous deformation increases with the decrease of yield stress and hardening exponent and the increase of elastic modulus.The average thickness of flange increases with the decrease of yield stress and the increase of hardening exponent and elastic modulus.The average deviation angle of upper surface increases with the increase of yield stress and the decrease of hardening exponent and elastic modulus.The average deviation angle of lower surface increases with the decrease of yield stress.hardening exponent and elastic modulus.Meanwhile,the corresponding variation ranges are given.The achievements may serve as an important guide for selecting the reasonable processing parameters of splitting spinning based on different aluminum alloys,and are very significant for optimum design and precision control of the splitting spinning process.

  18. On the effects of geometry, defects, and material asymmetry on the mechanical response of shape memory alloy cellular lattice structures

    Science.gov (United States)

    Karamooz Ravari, M. R.; Nasr Esfahani, S.; Taheri Andani, M.; Kadkhodaei, M.; Ghaei, A.; Karaca, H.; Elahinia, M.

    2016-02-01

    Shape memory alloy (such as NiTi) cellular lattice structures are a new class of advanced materials with many potential applications. The cost of fabrication of these structures however is high. It is therefore necessary to develop modeling methods to predict the functional behavior of these alloys before fabrication. The main aim of the present study is to assess the effects of geometry, microstructural imperfections and material asymmetric response of dense shape memory alloys on the mechanical response of cellular structures. To this end, several cellular and dense NiTi samples are fabricated using a selective laser melting process. Both cellular and dense specimens were tested in compression in order to obtain their stress-strain response. For modeling purposes, a three -dimensional (3D) constitutive model based on microplane theory which is able to describe the material asymmetry was employed. Five finite element models based on unit cell and multi-cell methods were generated to predict the mechanical response of cellular lattices. The results show the considerable effects of the microstructural imperfections on the mechanical response of the cellular lattice structures. The asymmetric material response of the bulk material also affects the mechanical response of the corresponding cellular structure.

  19. PAMTRAK: A personnel and material tracking system

    Energy Technology Data Exchange (ETDEWEB)

    Anspach, D.A. [Sandia National Labs., Albuquerque, NM (United States); Anspach, J.P. [Allied-Signal, Inc., Albuquerque, NM (United States). Kansas City Operations; Walters, B.G. [Argonne National Lab., Idaho Falls, ID (United States); Crain, B. Jr. [Science Applications International Corp., Aiken, SC (United States)

    1996-06-01

    There is a need for an automated system for protecting and monitoring sensitive or classified parts and material. Sandia has developed a real-time personnel and material tracking system (PAMTRAK) that has been installed at selected DOE facilities. It safeguards sensitive parts and material by tracking tags worn by personnel and by monitoring sensors attached to the parts or material. It includes remote control and alarm display capabilities and a complementary program in Keyhole to display measured material attributes remotely. This paper describes the design goals, the system components, current installations, and the benefits a site can expect when using PAMTRAK.

  20. Materials corrosion of high temperature alloys immersed in 600C binary nitrate salt.

    Energy Technology Data Exchange (ETDEWEB)

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-03-01

    Thirteen high temperature alloys were immersion tested in a 60/40 binary nitrate salt. Samples were interval tested up to 3000 hours at 600ÀC with air as the ullage gas. Chemical analysis of the molten salt indicated lower nitrite concentrations present in the salt, as predicted by the equilibrium equation. Corrosion rates were generally low for all alloys. Corrosion products were identified using x-ray diffraction and electron microprobe analysis. Fe-Cr based alloys tended to form mixtures of sodium and iron oxides, while Fe-Ni/Cr alloys had similar corrosion products plus oxides of nickel and chromium. Nickel based alloys primarily formed NiO, with chromium oxides near the oxide/base alloy interface. In625 exhibited similar corrosion performance in relation to previous tests, lending confidence in comparisons between past and present experiments. HA230 exhibited internal oxidation that consisted of a nickel/chromium oxide. Alloys with significant aluminum alloying tended to exhibit superior performance, due formation of a thin alumina layer. Soluble corrosion products of chromium, molybdenum, and tungsten were also formed and are thought to be a significant factor in alloy performance.

  1. Structural, mechanical and electrical properties of alloys in ternary Ag-Bi-Zn system

    Energy Technology Data Exchange (ETDEWEB)

    Minic, D. M.; Premovic, M. M.; Zivkovic, D. T.; Manasijevic, D. M.; Dimie, M. Z.; Petrovic, Z. R.; Markovic, S. M.

    2015-07-01

    Structural, mechanical and electrical properties of selected alloys in ternary Ag-Bi-Zn system are presented in this paper. Chosen alloys were investigated using X-Ray Diffraction (XRD), light optical microscopy, Scanning Electron Microscopy combined with Energy Dispersive Spectrometry (SEM-EDS), as well as by electrical conductivity and Brinell hardness measurements. Isolines of electrical conductivity and hardness for the entire Ag-Bi-Zn system were calculated using regression models. (Author)

  2. Gating System Design for Casting thin Aluminium Alloy (Al-Si Plates

    Directory of Open Access Journals (Sweden)

    Victor ANJO

    2013-11-01

    Full Text Available The main problems caused by improper gating are entrained aluminium oxide films, cuts and washes, low casting yield and entrapped gas. This study describes the design of a gating system to produce thin Aluminium cast alloy plates of different sizes and thicknesses of 4mm, 6mm, 8mm, and 10mm using the non-pressurized gating with ratio of 1:4:4 and green sand moulding technique. The gating design was based on the laws of fluid mechanics and empirical rules of gating for non ferrous metals. The equipments used for this experiment includes; a coal fired crucible furnace and an X-Ray machine. Materials used include; silica sand, clay, wood, glue and Aluminium alloy scraps. The experimental procedure involved: the gating design calculations, construction of wooden pattern and gating; using the wooden pattern and gating to produce the mould cavities and gating; melting, melt treatment and pouring of melt in the sand mould to produce the casting. The plate castings after removal from mould were visually examined for surface defects and after fettling and cleaning X-Ray radiography was used to find the internal soundness of the castings. From the results obtained in the experiment, it was found that there were no internal defects and quality castings were produced.

  3. New alloying systems for ferrous powder metallurgy precision parts

    Directory of Open Access Journals (Sweden)

    Danninger H.

    2008-01-01

    Full Text Available Traditionally, the common alloy elements for sintered steels have been Cu and Ni. With increasing requirements towards mechanical properties, and also as a consequence of soaring prices especially for these two metals, other alloy elements have also become more and more attractive for sintered steels, which make the steels however more tricky to process through PM. Here, the chances and risks of using in particular Cr and Mn alloy steels are discussed, considering the different alloying techniques viable in powder metallurgy, and it is shown that there are specific requirements in particular for sintering process. The critical importance of chemical reactions between the metal and the atmosphere is described, and it is shown that not only O2 and H2O but also H2 and even N2 can critically affect sintering and microstructural homogenization.

  4. Corrosion Behavior and Strength of Dissimilar Bonding Material between Ti and Mg Alloys Fabricated by Spark Plasma Sintering

    Directory of Open Access Journals (Sweden)

    Patchara Pripanapong

    2016-08-01

    Full Text Available Ti and solution treated Mg alloys such as AZ31B (ST, AZ61 (ST, AZ80 (ST and AZ91 (ST were successfully bonded at 475 °C by spark plasma sintering, which is a promising new method in welding field. The formation of Ti3Al intermetallic compound was found to be an important factor in controlling the bonding strength and galvanic corrosion resistance of dissimilar materials. The maximum bonding strength and bonding efficiency at 193 MPa and 96% were obtained from Ti/AZ91 (ST, in which a thick and uniform nano-level Ti3Al layer was observed. This sample also shows the highest galvanic corrosion resistance with a measured galvanic width and depth of 281 and 19 µm, respectively. The corrosion resistance of the matrix on Mg alloy side was controlled by its Al content. AZ91 (ST exhibited the highest corrosion resistance considered from its corrode surface after corrosion test in Kroll’s etchant. The effect of Al content in Mg alloy on bonding strength and corrosion behavior of Ti/Mg alloy (ST dissimilar materials is discussed in this work.

  5. Reconciling viability and cost-effective shape memory alloy options – A review of copper and iron based shape memory metallic systems

    Directory of Open Access Journals (Sweden)

    Kenneth Kanayo Alaneme

    2016-09-01

    Full Text Available Shape memory alloys (SMAs are group of alloys that display anthropomorphic characteristics. These alloys recover their pre-deformed morphology when heated above their transition temperatures after being deformed in their lower temperature phase (martensitic phase. This unique material behavior is explored in industrial and technological applications where capacity for strain recovery is a key design parameter. Copper and iron based SMAs are largely viewed as potential cost effective substitute to Ni–Ti SMAs judging from their promising shape memory properties, damping capacity and other functional properties. Despite their outstanding potentials, the susceptibility of copper based SMAS to phase stabilization, transition hysteresis, aging and brittleness creates doubt on the possibility of transiting from the realm of potential to functional long term use in engineering applications. On the other hand the low percentage shape recovery in the Fe based SMAs also creates a gap between the theory and potential use of these alloys. This paper takes a critical look at the science of shape memory phenomena as applicable to copper and iron based SMA systems. It also covers the limitations of these systems, the effect of processing parameters on these alloys, proposed solutions to limitations associated with this group of shape memory alloys and thoughts for future consideration.

  6. Growth of normally-immiscible materials (NIMs), binary alloys, and metallic fibers by hyperbaric laser chemical vapor deposition

    Science.gov (United States)

    Maxwell, J. L.; Black, M. R.; Chavez, C. A.; Maskaly, K. R.; Espinoza, M.; Boman, M.; Landstrom, L.

    2008-06-01

    This work demonstrates that two or more elements of negligible solubility (and no known phase diagram) can be co-deposited in fiber form by hyperbaric-pressure laser chemical vapor deposition (HP-LCVD). For the first time, Hg-W alloys were grown as fibers from mixtures of tungsten hexafluoride, mercury vapor, and hydrogen. This new class of materials is termed normally-immiscible materials (NIMs), and includes not only immiscible materials, but also those elemental combinations that have liquid states at exclusive temperatures. This work also demonstrates that a wide variety of other binary and ternary alloys, intermetallics, and mixtures can be grown as fibers, e.g. silicon-tungsten, aluminum-silicon, boron-carbon-silicon, and titanium-carbon-nitride. In addition, pure metallic fibers of aluminum, titanium, and tungsten were deposited, demonstrating that materials of high thermal conductivity can indeed be grown in three-dimensions, provided sufficient vapor pressures are employed. A wide variety of fiber properties and microstructures resulted depending on process conditions; for example, single crystals, fine-grained alloys, and glassy metals could be deposited.

  7. Growth of normally-immiscible materials (NIMs), binary alloys, and metallic fibers by hyperbaric laser chemical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Maxwell, J.L.; Black, M.R.; Chavez, C.A.; Maskaly, K.R.; Espinoza, M. [Los Alamos National Laboratory, NEMISIS Team, IAT-2, Los Alamos, NM (United States); Boman, M.; Landstrom, L. [Uppsala University, Inorganic Chemistry, Angstrom Laboratory, Uppsala (Sweden)

    2008-06-15

    This work demonstrates that two or more elements of negligible solubility (and no known phase diagram) can be co-deposited in fiber form by hyperbaric-pressure laser chemical vapor deposition (HP-LCVD). For the first time, Hg-W alloys were grown as fibers from mixtures of tungsten hexafluoride, mercury vapor, and hydrogen. This new class of materials is termed normally-immiscible materials (NIMs), and includes not only immiscible materials, but also those elemental combinations that have liquid states at exclusive temperatures. This work also demonstrates that a wide variety of other binary and ternary alloys, intermetallics, and mixtures can be grown as fibers, e.g. silicon-tungsten, aluminum-silicon, boron-carbon-silicon, and titanium-carbon-nitride. In addition, pure metallic fibers of aluminum, titanium, and tungsten were deposited, demonstrating that materials of high thermal conductivity can indeed be grown in three-dimensions, provided sufficient vapor pressures are employed. A wide variety of fiber properties and microstructures resulted depending on process conditions; for example, single crystals, fine-grained alloys, and glassy metals could be deposited. (orig.)

  8. Identification of salt-alloy combinations for thermal energy storage applications in advanced solar dynamic power systems

    Science.gov (United States)

    Whittenberger, J. D.; Misra, A. K.

    Thermodynamic calculations based on the available data for flouride salt systems reveal that a number of congruently melting compositions and eutectics exist which have the potential to meet the lightweight, high energy storage requirements imposed for advanced solar dynamic systems operating between about 1000 and 1400 K. Compatibility studies to determine suitable containment alloys to be used with NaF-22CaF2-13MgF2, NaF-32CaF2, and NaF-23MgF2 have been conducted at the eutectic temperature + 25 K for each system. For these three NaF-based eutectics, none of the common, commercially available high temperature alloys appear to offer adequate corrosion resistance for a long lifetime; however mild steel, pure nickel and Nb-1Zr could prove useful. These latter materials suggest the possibility that a strong, corrosion resistant, nonrefractory, elevated temperature alloy based on the Ni-Ni3Nb system could be developed.

  9. Systems and Methods for the Electrodeposition of a Nickel-cobalt Alloy

    Science.gov (United States)

    Ogozalek, Nance Jo (Inventor); Wistrand, Richard E. (Inventor)

    2013-01-01

    Systems and methods for electrodepositing a nickel-cobalt alloy using a rotating cylinder electrode assembly with a plating surface and an electrical contact. The assembly is placed within a plating bath and rotated while running a plating cycle. Nickel-cobalt alloy deposition is selectively controlled by controlling current density distribution and/or cobalt content in the plating bath while running the plating cycle to deposit an alloy of a desired yield strength onto the plating surface in a single plating cycle. In various embodiments, the rotating cylinder may be used as an insitu monitoring method to assist in obtaining the properties desired.

  10. Considerations on the performance and fabrication of candidate materials for the Yucca Mountain repository waste packages highly corrosion resistant nickel-base and titanium-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dalder, E; Goldberg, A

    1995-11-30

    Among the metallurgical factors that affect the performance of a material in a given environment are alloy composition, alloy segregation, depletion of alloying elements, non-uniform microstructures, precipitation leading to an increase in susceptibility to corrosion as well as decreases in ductility, residual plastic deformation, and residual stresses. Precipitation often occurs preferentially at grain boundaries, causing depletion of critical elements in regions adjacent to these boundaries. Continuous grain-boundary precipitates can lead to drops in ductility and toughness. The presence of non-metallic inclusions, if excessive and/or segregated, can also cause embrittlement. Segregation of alloying elements can result in localized galvanic action. Depletion of alloying elements as well as segregation can result in reductions in the concentrations of critical elements below those necessary to resist localized corrosion. Segregation and alloy depletion can also facilitate precipitation that could lead to embrittlement.

  11. Material Instabilities in Particulate Systems

    Science.gov (United States)

    Goddard, J. D.

    1999-01-01

    Following is a brief summary of a theoretical investigation of material (or constitutive) instability associated with shear induced particle migration in dense particulate suspensions or granular media. It is shown that one can obtain a fairly general linear-stability analysis, including the effects of shear-induced anisotropy in the base flow as well as Reynolds dilatancy. A criterion is presented here for simple shearing instability in the absence of inertia and dilatancy.

  12. Study of tin-silver-copper alloy reliability through material microstructure evolution and laser moire interferometry

    Science.gov (United States)

    Tunga, Krishna Rajaram

    This research aims to understand the reliability of Sn-Ag-Cu solder interconnects used in plastic ball grid array (PBGA) packages using microstructure evolution, laser moire interferometry and finite-element modeling. A particle coarsening based microstructure evolution of the solder joint material during thermal excursions was studied for extended periods of time lasting for several months. The microstructure evolution and particle coarsening was quantified, and acceleration factors were determined between benign field-use conditions and accelerated thermal cycling (ATC) conditions for PBGA packages with different form factors and for two different lead-free solder alloys. A new technique using laser moire interferometry was developed to assess the deformation behavior of Sn-Ag-Cu based solder joints during thermal excursions. This technique can used to estimate the fatigue life of solder joints quickly in a matter of few days instead of months and can be extended to cover a wide range of temperature regimes. Finite-element analysis (FEA) in conjunction with experimental data from the ATC for different lead-free PBGA packages was used to develop a fatigue life model that can be used to predict solder joint fatigue life for any PBGA package. The proposed model will be able to predict the mean number of cycles required for crack initiation and crack growth rate in a solder joint.

  13. Task 2: Materials for Advanced Boiler and Oxy-combustion Systems

    Energy Technology Data Exchange (ETDEWEB)

    Holcolm, Gordon R.; McGhee, Barry

    2009-05-01

    The PowerPoint presentation provides an overview of the tasks for the project: Characterize advanced boiler (oxy-fuel combustion, biomass co-fired) gas compositions and ash deposits; Generate critical data on the effects of environmental conditions; develop a unified test method with a view to future standardization; Generate critical data for coating systems for use in advanced boiler systems; Generate critical data for flue gas recycle piping materials for oxy-fuel systems; and, Compile materials performance data from laboratory and pilot plant exposures of candidate alloys for use in advanced boiler systems.

  14. New bulk glassy alloys in Cu-Zr-Ag ternary system prepared by casting and milling

    Science.gov (United States)

    Janovszky, D.; Tomolya, K.; Sveda, M.; Solyom, J.; Roosz, A.

    2009-01-01

    The thermal stability, crystallization behaviour and glass forming ability of Cu-Zr-Ag system have been investigated on the basis of a ternary phase diagram. We altered the concentration of the alloys from the Cu58Zr42 to the concentration of the deep eutectic point of the Cu-Zr-Ag ternary system and we calculated the glass forming ability parameters. This paper summerises the results of the procedure during which Cu-Zr-Ag amorphous alloys with different Ag content (0-25%) were prepared by casting and ball-milling. Wedge-shaped samples were prepared from the ingots by centrifugal casting into copper mold. The supercooled liquid region (ΔTx) exceeded 75K. Following the characterization of the cast alloys, master alloys of identical composition were milled in a Fritsch Pulverisette 2 ball-mill. The powders, milled for various periods of time were analysed by XRD in order to define the amorphous fraction.

  15. Estimating the Eutectic Composition of Simple Binary Alloy System Using Linear Geometry

    Directory of Open Access Journals (Sweden)

    Muhammed Olawale Hakeem AMUDA

    2008-06-01

    Full Text Available A simple linear equation was developed and applied to a hypothetical binary equilibrium diagram to evaluate the eutectic composition of the binary alloy system. Solution of the equations revealed that the eutectic composition of the case study Pb – Sn, Bi – Cd and Al – Si alloys are 39.89% Pb, 60.11% Sn, 58.01% Bi, 41.99% Cd and 90.94% Al, 9.06% Si respectively. These values are very close to experimental values. The percent deviation of analytical values from experimental values ranged between 2.87 and 5% for the three binary systems considered, except for Si – Al alloy in which the percent deviation for the silicon element was 22%.It is concluded that equation of straight line could be used to predict the eutectic composition of simple binary alloys within tolerable experimental deviation range of 2.5%.

  16. Synthesis of Ge1-xSnx alloys by ion implantation and pulsed laser melting: Towards a group IV direct bandgap material

    Science.gov (United States)

    Tran, Tuan T.; Pastor, David; Gandhi, Hemi H.; Smillie, Lachlan A.; Akey, Austin J.; Aziz, Michael J.; Williams, J. S.

    2016-05-01

    The germanium-tin (Ge1-xSnx) material system is expected to be a direct bandgap group IV semiconductor at a Sn content of 6.5 - 11 at . % . Such Sn concentrations can be realized by non-equilibrium deposition techniques such as molecular beam epitaxy or chemical vapour deposition. In this report, the combination of ion implantation and pulsed laser melting is demonstrated to be an alternative promising method to produce a highly Sn concentrated alloy with a good crystal quality. The structural properties of the alloys such as soluble Sn concentration, strain distribution, and crystal quality have been characterized by Rutherford backscattering spectrometry, Raman spectroscopy, x ray diffraction, and transmission electron microscopy. It is shown that it is possible to produce a high quality alloy with up to 6.2 at . % Sn . The optical properties and electronic band structure have been studied by spectroscopic ellipsometry. The introduction of substitutional Sn into Ge is shown to either induce a splitting between light and heavy hole subbands or lower the conduction band at the Γ valley. Limitations and possible solutions to introducing higher Sn content into Ge that is sufficient for a direct bandgap transition are also discussed.

  17. Methodology for assessing systems materials requirements

    Energy Technology Data Exchange (ETDEWEB)

    Culver, D.H.; Teeter, R.R.; Jamieson, W.M.

    1980-01-01

    A potential stumbling block to new system planning and design is imprecise, confusing, or contradictory data regarding materials - their availability and costs. A methodology is now available that removes this barrier by minimizing uncertainties regarding materials availability. Using this methodology, a planner can assess materials requirements more quickly, at lower cost, and with much greater confidence in the results. Developed specifically for energy systems, its potential application is much broader. This methodology and examples of its use are discussed.

  18. On Using Materiality in Information Systems Development

    DEFF Research Database (Denmark)

    Carugati, Andrea

    This research brief presents a discussion on the use of the concept of materiality and material knowing in information systems development (ISD). The discussion addresses some of the practical problems still plaguing ISD, augmenting existing ISD methodologies with contributions from systems theory...

  19. Glass Formation in Ni-Zr-(Al Alloy Systems

    Directory of Open Access Journals (Sweden)

    Lanping Huang

    2013-01-01

    Full Text Available Structural and thermal properties of binary Ni100-xZrx (30alloys obtained by melt spinning and copper mold casting methods were investigated. The fully amorphous samples in a bulk form cannot be obtained in the binary Ni-Zr alloys over a wide composition range, though they have Tg/Tl and γ values close to or even higher than those of the binary Cu-Zr bulk metallic glasses (BMGs. The low thermal stability of the supercooled liquid against crystallization and the formation of the equilibrium crystalline phases with a high growth rate are responsible for their low glass-forming abilities (GFAs. Relatively low thermal conductivities of Ni-based alloys are also considered to be another factor to limit their GFAs. The GFA of the binary Ni65.5Zr34.5 alloy alloyed with 4% or 5% Al was enhanced, and a fully glassy rod with a diameter of 0.5 mm was formed.

  20. Vehicular applications of smart material systems

    Science.gov (United States)

    Leo, Donald J.; Weddle, Craig; Naganathan, Ganapathy; Buckley, Stephen J.

    1998-06-01

    The results of an initial investigation in the use of smart material system for automobiles are presented. For this work, a smart material system is defined as a network of embedded electromechanical devices that are able to sense and affect their environment and autonomously adapt to changes in operating conditions. The development of smart material system for production vehicles has the potential for compact, lightweight subsystems that reduce vehicle weight and improve vehicle performance. This paper presents an overview of current technology and how it contrasts with the development of highly integrated smart material systems. Automotive design requirements are examined to highlight practical constraints associated with integrating smart material technology into automobiles. Representative examples of a embedded sensor-actuator system for camless engines and a smart automotive seat are presented to illustrate the design concepts.

  1. Modular titanium alloy neck adapter failures in hip replacement - failure mode analysis and influence of implant material

    Directory of Open Access Journals (Sweden)

    Bloemer Wilhelm

    2010-01-01

    Full Text Available Abstract Background Modular neck adapters for hip arthroplasty stems allow the surgeon to modify CCD angle, offset and femoral anteversion intraoperatively. Fretting or crevice corrosion may lead to failure of such a modular device due to high loads or surface contamination inside the modular coupling. Unfortunately we have experienced such a failure of implants and now report our clinical experience with the failures in order to advance orthopaedic material research and joint replacement surgery. The failed neck adapters were implanted between August 2004 and November 2006 a total of about 5000 devices. After this period, the titanium neck adapters were replaced by adapters out of cobalt-chromium. Until the end of 2008 in total 1.4% (n = 68 of the implanted titanium alloy neck adapters failed with an average time of 2.0 years (0.7 to 4.0 years postoperatively. All, but one, patients were male, their average age being 57.4 years (36 to 75 years and the average weight 102.3 kg (75 to 130 kg. The failures of neck adapters were divided into 66% with small CCD of 130° and 60% with head lengths of L or larger. Assuming an average time to failure of 2.8 years, the cumulative failure rate was calculated with 2.4%. Methods A series of adapter failures of titanium alloy modular neck adapters in combination with a titanium alloy modular short hip stem was investigated. For patients having received this particular implant combination risk factors were identified which were associated with the occurence of implant failure. A Kaplan-Meier survival-failure-analysis was conducted. The retrieved implants were analysed using microscopic and chemical methods. Modes of failure were simulated in biomechanical tests. Comparative tests included modular neck adapters made of titanium alloy and cobalt chrome alloy material. Results Retrieval examinations and biomechanical simulation revealed that primary micromotions initiated fretting within the modular tapered neck

  2. Active materials for automotive adaptive forward lighting Part 1: system requirements vs. material properties

    Science.gov (United States)

    Keefe, Andrew C.; Browne, Alan L.; Johnson, Nancy L.

    2011-04-01

    Adaptive Frontlighting Systems (AFS in GM usage) improve visibility by automatically optimizing the beam pattern to accommodate road, driving and environmental conditions. By moving, modifying, and/or adding light during nighttime, inclement weather, or in sharp turns, the driver is presented with dynamic illumination not possible with static lighting systems The objective of this GM-HRL collaborative research project was to assess the potential of active materials to decrease the cost, mass, and packaging volume of current electric stepper-motor AFS designs. Solid-state active material actuators, if proved suitable for this application, could be less expensive than electric motors and have lower part count, reduced size and weight, and lower acoustic and EMF noise1. This paper documents Part 1 of the collaborative study, assessing technically mature, commercially available active materials for use as actuators. Candidate materials should reduce cost and improve AFS capabilities, such as increased angular velocity on swivel. Additional benefits to AFS resulting from active materials actuators were to be identified as well such as lower part count. In addition, several notional approaches to AFS were documented to illustrate the potential function, which is developed more fully in Part 2. Part 1 was successful in verifying the feasibility of using two active materials for AFS: shape memory alloys, and piezoelectrics. In particular, this demonstration showed that all application requirements including those on actuation speed, force, and cyclic stability to effect manipulation of the filament assembly and/or the reflector could be met by piezoelectrics (as ultrasonic motors) and SMA wire actuators.

  3. Contribution to Shape Memory Alloys Actuated Systems Design

    Directory of Open Access Journals (Sweden)

    Daniel Amariei

    2009-10-01

    Full Text Available Even it has been recognized that Shape Memory Alloys have a significant potential for deployment actuators, the number of applications of SMA-based actuators to the present day is still quite small, due to the need of deep understanding of the thermomechanical behavior of SMA. SMAs offer attractive potentials such as: reversible strains of several percent, generation of high recovery stresses and high power / weight ratios. This paper tries to provide an overview of the shape memory functions. A table with property values for different properties of shape memory alloys is also included

  4. Fundamental Studies on the Aluminum-Lithium-Beryllium Alloy System.

    Science.gov (United States)

    1986-08-01

    Rapidly Solidified Crystalline Alloys ," S.K... Solidified Crystalline Alloys ," S.K. Das, B.H. Kear, and C.M. Adam, eds., pp. 157-183, The ,W Metallurgical Society of AIME, Warrendale, PA, (1986). 2.i...Adda, J. Phys. 29, 345(1968) °t. 8. W.C. Oliver and W.D. Nix, Acta Metall. vol. 30,pp. 1335 to - 1347(1982). 9. C.M. Adam and R.E. Lewis, " Rapidly

  5. Materials Requirements for Advanced Propulsion Systems

    Science.gov (United States)

    Whitaker, Ann F.; Cook, Mary Beth; Clinton, R. G., Jr.

    2005-01-01

    NASA's mission to "reach the Moon and Mars" will be obtained only if research begins now to develop materials with expanded capabilities to reduce mass, cost and risk to the program. Current materials cannot function satisfactorily in the deep space environments and do not meet the requirements of long term space propulsion concepts for manned missions. Directed research is needed to better understand materials behavior for optimizing their processing. This research, generating a deeper understanding of material behavior, can lead to enhanced implementation of materials for future exploration vehicles. materials providing new approaches for manufacture and new options for In response to this need for more robust materials, NASA's Exploration Systems Mission Directorate (ESMD) has established a strategic research initiative dedicated to materials development supporting NASA's space propulsion needs. The Advanced Materials for Exploration (AME) element directs basic and applied research to understand material behavior and develop improved materials allowing propulsion systems to operate beyond their current limitations. This paper will discuss the approach used to direct the path of strategic research for advanced materials to ensure that the research is indeed supportive of NASA's future missions to the moon, Mars, and beyond.

  6. Materials performance in advanced combustion systems

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.

    1992-12-01

    A number of advanced technologies are being developed to convert coal into clean fuels for use as feedstock in chemical plants and for power generation. From the standpoint of component materials, the environments created by coal conversion and combustion in these technologies and their interactions with materials are of interest. The trend in the new or advanced systems is to improve thermal efficiency and reduce the environmental impact of the process effluents. This paper discusses several systems that are under development and identifies requirements for materials application in those systems. Available data on the performance of materials in several of the environments are used to examine the performance envelopes for materials for several of the systems and to identify needs for additional work in different areas.

  7. Mapping Chemical Selection Pathways for Designing Multicomponent Alloys: an informatics framework for materials design

    OpenAIRE

    Srikant Srinivasan; BRODERICK, Scott R.; Ruifeng Zhang; Amrita Mishra; Sinnott, Susan B.; Saxena, Surendra K.; James M. LeBeau; Krishna Rajan

    2015-01-01

    A data driven methodology is developed for tracking the collective influence of the multiple attributes of alloying elements on both thermodynamic and mechanical properties of metal alloys. Cobalt-based superalloys are used as a template to demonstrate the approach. By mapping the high dimensional nature of the systematics of elemental data embedded in the periodic table into the form of a network graph, one can guide targeted first principles calculations that identify the influence of speci...

  8. Efficiency analysis system of material management

    Directory of Open Access Journals (Sweden)

    Bogusław Śliwczyński

    2012-12-01

    Full Text Available Background: Significant scope of enterprise's efficiency management is improving of material management process both the strategic and operational level. The complexity of material flow processes can lead to a threat such as distraction and disintegration of analysis focusing on many different factors influenced on effective sourcing and procurement management, transport and warehousing processes, inventory management, working capital and cash flow management. Material and methods: The presented article focuses on multidimensional and multi-criteria analysis of material management efficiency that is considered as decision support system. Authors have presented results of the research regarding ineffective material management confirm insufficient analytical supporting in various decisions of procurement operations. Results and conclusions: Based on research results authors presented in the article model of efficiency analysis system of material management.

  9. Structure and Properties of High-Temperature Multilayer Hybrid Material Based on Vanadium Alloy and Stainless Steel

    Science.gov (United States)

    Nechaykina, Tatyana A.; Nikulin, Sergey A.; Rozhnov, Andrey B.; Khatkevich, Vladimir M.; Rogachev, Stanislav O.

    2017-01-01

    The present work is devoted to the development of new structural composite material having the unique complex of properties for operating in ultrahard conditions that combine high temperatures, radiation, and aggressive environments. A new three-layer composite tube material based on vanadium alloy (V-4Ti-4Cr) protected by stainless steel (Fe-0.2C-13Cr) has been obtained by co-extrusion. Mechanism and kinetics of formation as well as structure, composition, and mechanical properties of "transition" area between vanadium alloy and stainless steel have been studied. The transition area (13- to 22-µm thick) of the diffusion interaction between vanadium alloy and steel was formed after co-extrusion. The microstructure in the transition area was rather complicated comprising different grain sizes in components, but having no defects or brittle phases. Tensile strength of the composite was an average 493 ± 22 MPa, and the elongation was 26 ± 3 pct. Annealing at 1073 K (800 °C) increased the thickness of transition area up to 1.2 times, homogenized microstructure, and slightly changed mechanical properties. Annealing at 1273 K (1000 °C) further increased the thickness of transition area and also lead to intensive grain growth in steel and sometimes to separation between composite components during tensile tests. Annealing at 1073 K (800 °C) is proposed as appropriate heat treatment after co-extrusion of composite providing balance between diffusion interaction thickness and microstructure and monolithic-like behavior of composite during tensile tests.

  10. Structure and Properties of High-Temperature Multilayer Hybrid Material Based on Vanadium Alloy and Stainless Steel

    Science.gov (United States)

    Nechaykina, Tatyana A.; Nikulin, Sergey A.; Rozhnov, Andrey B.; Khatkevich, Vladimir M.; Rogachev, Stanislav O.

    2017-03-01

    The present work is devoted to the development of new structural composite material having the unique complex of properties for operating in ultrahard conditions that combine high temperatures, radiation, and aggressive environments. A new three-layer composite tube material based on vanadium alloy (V-4Ti-4Cr) protected by stainless steel (Fe-0.2C-13Cr) has been obtained by co-extrusion. Mechanism and kinetics of formation as well as structure, composition, and mechanical properties of "transition" area between vanadium alloy and stainless steel have been studied. The transition area (13- to 22- µm thick) of the diffusion interaction between vanadium alloy and steel was formed after co-extrusion. The microstructure in the transition area was rather complicated comprising different grain sizes in components, but having no defects or brittle phases. Tensile strength of the composite was an average 493 ± 22 MPa, and the elongation was 26 ± 3 pct. Annealing at 1073 K (800 °C) increased the thickness of transition area up to 1.2 times, homogenized microstructure, and slightly changed mechanical properties. Annealing at 1273 K (1000 °C) further increased the thickness of transition area and also lead to intensive grain growth in steel and sometimes to separation between composite components during tensile tests. Annealing at 1073 K (800 °C) is proposed as appropriate heat treatment after co-extrusion of composite providing balance between diffusion interaction thickness and microstructure and monolithic-like behavior of composite during tensile tests.

  11. Materials Science Laboratory - Columnar-to-Equiaxed Transition in Solidification Processing and Microstructure Formation in Casting of Technical Alloys under Diffusive and Magnetically Controlled Convective Conditions

    Science.gov (United States)

    Gandin, Charles-Andre; Ratke, Lorenz

    2008-01-01

    The Materials Science Laboratory - Columnar-to-Equiaxed Transition in Solidification Processing and Microstructure Formation in Casting of Technical Alloys under Diffusive and Magnetically Controlled Convective Conditions (MSL-CETSOL and MICAST) are two investigations which supports research into metallurgical solidification, semiconductor crystal growth (Bridgman and zone melting), and measurement of thermo-physical properties of materials. This is a cooperative investigation with the European Space Agency (ESA) and National Aeronautics and Space Administration (NASA) for accommodation and operation aboard the International Space Station (ISS). Research Summary: Materials Science Laboratory - Columnar-to-Equiaxed Transition in Solidification Processing (CETSOL) and Microstructure Formation in Casting of Technical Alloys under Diffusive and Magnetically Controlled Convective Conditions (MICAST) are two complementary investigations which will examine different growth patterns and evolution of microstructures during crystallization of metallic alloys in microgravity. The aim of these experiments is to deepen the quantitative understanding of the physical principles that govern solidification processes in cast alloys by directional solidification.

  12. Mo-Si alloy development

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.T.; Heatherly, L.; Wright, J.L. [Oak Ridge National Lab., TN (United States)

    1996-06-01

    The objective of this task is to develop new-generation corrosion-resistant Mo-Si intermetallic alloys as hot components in advanced fossil energy conversion and combustion systems. The initial effort is devoted to Mo{sub 5}-Si{sub 3}-base (MSB) alloys containing boron additions. Three MSB alloys based on Mo-10.5Si-1.1B (wt %), weighing 1500 g were prepared by hot pressing of elemental and alloy powders at temperatures to 1600{degrees}C in vacuum. Microporosities and glassy-phase (probably silicate phases) formations are identified as the major concerns for preparation of MSB alloys by powder metallurgy. Suggestions are made to alleviate the problems of material processing.

  13. Nuclear Materials Identification System Operational Manual

    Energy Technology Data Exchange (ETDEWEB)

    Chiang, L.G.

    2001-04-10

    This report describes the operation and setup of the Nuclear Materials Identification System (NMIS) with a {sup 252}Cf neutron source at the Oak Ridge Y-12 Plant. The components of the system are described with a description of the setup of the system along with an overview of the NMIS measurements for scanning, calibration, and confirmation of inventory items.

  14. Abnormal infrared effects of nanometer scale thin film material of PtPd alloy in CO adsorption

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Nanometer scale thin film material of PtPd alloy supported on glassy carbon (nm-PtPd/GC) was prepared by the electrochemical codeposition method under cyclic voltammetric conditions. STM patterns demonstrated that the prepared thin films are composed of layered crystallites in elliptic form. Electrochemical in situ FTIRS studies explored the abnormal infrared effects (AIREs) of nmPtPd/GC for CO adsorption, which are ( i ) the remarkable enhancement of IR absorption, (ii) the inversion of COad band direction, and (iii) notable increase in the full width at half maximum (FWHM) of COad bands. The results demonstrated also that the enhancement factor of IR absorption varies with the thickness of PtPd alloy film and has reached a maximum value of 38.3 under the experimental conditions.

  15. Materials Reliability Program Resistance to Primary Water Stress Corrosion Cracking of Alloys 690, 52, and 152 in Pressurized Water Reactors (MRP-111)

    Energy Technology Data Exchange (ETDEWEB)

    Xu, H. [Framatome ANP, Inc., Lynchburg, VA (United States); Fyfitch, S. [Framatome ANP, Inc., Lynchburg, VA (United States); Scott, P. [Framatome ANP, SAS, Paris (France); Foucault, M. [Framatome ANP, SAS, Le Creusot (France); Kilian, R. [Framatome ANP, GmbH, Erlangen (Germany); Winters, M. [Framatome ANP, GmbH, Erlangen (Germany)

    2004-03-01

    Over the last thirty years, stress corrosion cracking in PWR primary water (PWSCC) has been observed in numerous Alloy 600 component items and associated welds, sometimes after relatively long incubation times. Repairs and replacements have generally utilized wrought Alloy 690 material and its compatible weld metals (Alloy 152 and Alloy 52), which have been shown to be very highly resistant to PWSCC in laboratory experiments and have been free from cracking in operating reactors over periods already up to nearly 15 years. It is nevertheless prudent for the PWR industry to attempt to quantify the longevity of these materials with respect to aging degradation by corrosion in order to provide a sound technical basis for the development of future inspection requirements for repaired or replaced component items. This document first reviews numerous laboratory tests, conducted over the last two decades, that were performed with wrought Alloy 690 and Alloy 52 or Alloy 152 weld materials under various test conditions pertinent to corrosion resistance in PWR environments. The main focus of the present review is on PWSCC, but secondary-side conditions are also briefly considered.

  16. Development of CANDU advanced fuel fabrication technology - A development of amorphous alloys for the solder of nuclear reactor materials

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jai Young; Lee, Ki Young; Kim, Yoon Kee; Jung, Jae Han; Yu, Ji Sang; Kim, Hae Yeol; Han, Young Su [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    1996-07-01

    In the case of advanced CANDU fuel being useful in future, the fabrication processes for soundness insurance of a improved nuclear fuel bundle must be developed at the same time because it have three times combustibility as existing fuel. In particular, as the improved nuclear fuel bundle in which a coated layer thickness is thinner than existing that, firmity of a joint part is very important. Therefore, we need to develop a joint technique using new solder which can settle a potential problem in current joining method. As the Zr-Be alloy system and the Ti-Be system are composed with the elements having high neutron permeability, they are suitable for joint of nuclear fuel pack. The various compositions Zr-Be and Ti-Be binary metallic glass alloys were applicable to the joining the nuclear fuel bundles. The thickness of joint layer using the Zr{sub 1-x} Be{sub x} amorphous ribbon as a solder is thinner than that using physical vapor deposited Be. Among the Zr{sub 1-x} Be{sub x} amorphous binary alloys, Zr{sub 0.7} Be{sub 0.3} binary alloy is the most appropriated for joint of nuclear fuel bundle because its joint layer is smooth and thin due to low degree of Be diffusion. The microstructures of brazed layer using Ti{sub 1-y} Be{sub y} alloy, however, a solid-solution layer composed with Zr and Ti is formed toward the Zr cladding sheath and many of Zr is detected in the joint lever. 20 refs., 8 tabs., 23 figs. (author)

  17. Microstructure, Elastic Modulus and Tensile Properties of Ti-Nb-O Alloy System

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    In the present study Ti-Nb binary alloy system was chosen because it has excellent biocompatibility as well as reasonable mechanical properties, aiming at understanding oxygen content on microstructural formation,elastic modulus and tensile properties in Ti-Nb alloy system. Small alloy buttons of 50 mm in diameter were prepared by arc melting on a water-cooled copper hearth under an argon gas atmosphere with a non-consumable tungsten electrode. The button ingots were then heat treated in a vacuum atmosphere at 1273 K for 0.5 h followed by water quenching in a specially designed heat treatment furnace. Microstructure, elastic modulus and tensile properties were investigated in order to understand the effect of oxygen content in quenched TiNb alloy system. The orthorhombic structured α″ martensite was changed to bcc structured β-phase with increasing Nb content. Interestingly, it was found that oxygen makes β-phase stable in quenched Ti-Nb alloy system. Elastic modulus values were sensitive to phase stability of constituent phases. Yield strength increased with increasing oxygen content. Details will be explained by phase formation and stability behavior.

  18. Electrochemical impedance spectroscopy of metal alloys in the space transportation system launch environment

    Science.gov (United States)

    Calle, Luz

    1990-01-01

    AC impedance measurements were performed to investigate the corrosion resistance of 18 alloys under conditions similar to the Space Transportation System (STS) launch environment. The alloys were: (1) zirconium 702; (2) Hastelloy C-22, C-276, C-4, and B-2; (3) Inconel 600 and 825; (4) Ferralium 255; (5) Inco Alloy G-3; (6) 20Cb-3; (7) SS 904L, 304LN, 316L, 317L, and 304L; (8) ES 2205; and (9) Monel 400. AC impedance data were gathered for each alloy at various immersion times in 3.55 percent NaCl-0.1N HCl. Polarization resistance values were obtained for the Nyguist plots at each immersion time using the EQUIVALENT CIRCUIT software package available with the 388 electrochemical impedance software. Hastelloy C-22 showed the highest overall values for polarization resistance while Monel 400 and Inconel 600 had the lowest overall values. There was good general correlation between the corrosion performance of the alloys at the beach corrosion testing site, and the expected rate of corrosion as predicted based on the polarization resistance values obtained. The data indicate that electrochemical impedance spectroscopy can be used to predict the corrosion performance of metal alloys.

  19. Effect of Mold Coating Materials and Thickness on Heat Transfer in Permanent Mold Casting of Aluminum Alloys

    Science.gov (United States)

    Hamasaiid, A.; Dargusch, M. S.; Davidson, C. J.; Tovar, S.; Loulou, T.; Rezaï-Aria, F.; Dour, G.

    2007-06-01

    In permanent mold casting or gravity die casting (GDC) of aluminum alloys, die coating at the casting-mold interface is the most important single factor controlling heat transfer and, hence, it has the greatest influence on the solidification rate and development of microstructure. This investigation studies the influence of coating thickness, coating composition, and alloy composition on the heat transfer at the casting-mold interface. Both graphite and TiO2-based coatings have been investigated. Two aluminum alloys have been investigated: Al-7Si-0.3Mg and Al-9Si-3Cu. Thermal histories throughout the die wall have been recorded by fine type-K thermocouples. From these measurements, die surface temperatures and heat flux density have been evaluated using an inverse method. Casting surface temperature was measured by infrared pyrometry, and the interfacial heat-transfer coefficient (HTC) has been determined using these combined pieces of information. While the alloy is liquid, the coating material has only a weak influence over heat flow and the thermal contact resistance seems to be governed more by coating porosity and thickness. The HTC decreases as the coating thickness increases. However, as solidification takes place and the HTC decreases, the HTC of graphite coating remains higher than that of ceramic coatings of similar thickness. After the formation of an air gap at the interface, the effect of coating material vanishes. The peak values of HTC and the heat flux density are larger for Al-7Si-0.3Mg than for Al-9Si-3Cu. Consequently, the apparent solidification time of Al-9Si-3Cu is larger than that of Al-7Si-0.3Mg and it increases with coating thickness.

  20. Long-Time Stability of Ni-Ti-Shape Memory Alloys for Automotive Safety Systems

    Science.gov (United States)

    Strittmatter, Joachim; Gümpel, Paul

    2011-07-01

    In automotive a lot of electromagnetically, pyrotechnically or mechanically driven actuators are integrated to run comfort systems and to control safety systems in modern passenger cars. Using shape memory alloys (SMA) the existing systems could be simplified, performing the same function through new mechanisms with reduced size, weight, and costs. A drawback for the use of SMA in safety systems is the lack of materials knowledge concerning the durability of the switching function (long-time stability of the shape memory effect). Pedestrian safety systems play a significant role to reduce injuries and fatal casualties caused by accidents. One automotive safety system for pedestrian protection is the bonnet lifting system. Based on such an application, this article gives an introduction to existing bonnet lifting systems for pedestrian protection, describes the use of quick changing shape memory actuators and the results of the study concerning the long-time stability of the tested NiTi-wires. These wires were trained, exposed up to 4 years at elevated temperatures (up to 140 °C) and tested regarding their phase change temperatures, times, and strokes. For example, it was found that A P-temperature is shifted toward higher temperatures with longer exposing periods and higher temperatures. However, in the functional testing plant a delay in the switching time could not be detected. This article gives some answers concerning the long-time stability of NiTi-wires that were missing till now. With this knowledge, the number of future automotive applications using SMA can be increased. It can be concluded, that the use of quick changing shape memory actuators in safety systems could simplify the mechanism, reduce maintenance and manufacturing costs and should be insertable also for other automotive applications.

  1. Corrosion Testing of Ni Alloy HVOF Coatings in High Temperature Environments for Biomass Applications

    Science.gov (United States)

    Paul, S.; Harvey, M. D. F.

    2013-03-01

    This paper reports the corrosion behavior of Ni alloy coatings deposited by high velocity oxyfuel spraying, and representative boiler substrate alloys in simulated high temperature biomass combustion conditions. Four commercially available oxidation resistant Ni alloy coating materials were selected: NiCrBSiFe, alloy 718, alloy 625, and alloy C-276. These were sprayed onto P91 substrates using a JP5000 spray system. The corrosion performance of the coatings varied when tested at ~525, 625, and 725 °C in K2SO4-KCl mixture and gaseous HCl-H2O-O2 containing environments. Alloy 625, NiCrBSiFe, and alloy 718 coatings performed better than alloy C-276 coating at 725 °C, which had very little corrosion resistance resulting in degradation similar to uncoated P91. Alloy 625 coatings provided good protection from corrosion at 725 °C, with the performance being comparable to wrought alloy 625, with significantly less attack of the substrate than uncoated P91. Alloy 625 performs best of these coating materials, with an overall ranking at 725 °C as follows: alloy 625 > NiCrBSiFe > alloy 718 ≫ alloy C-276. Although alloy C-276 coatings performed poorly in the corrosion test environment at 725 °C, at lower temperatures (i.e., below the eutectic temperature of the salt mixture) it outperformed the other coating types studied.

  2. Performance evaluation of shape memory alloy/rubber-based isolation systems for seismic response mitigation of bridges

    Science.gov (United States)

    Ozbulut, Osman E.; Hurlebaus, Stefan

    2010-04-01

    Base isolation is an effective method of reducing seismic response of bridges during an earthquake. Rubber isolators are one of the most common types of base isolation systems. As an alternative to conventional rubber isolators such as high damping rubber bearing and lead rubber bearing, smart rubber bearing systems with shape memory alloys (SMAs) have been proposed in recent years. As a class of smart materials, shape memory alloys shows excellent re-centering and considerable damping capabilities which can be exploited to obtain an efficient seismic isolation system. This paper explores effectiveness of shape memory alloy/rubber-based isolation systems for protecting bridges against seismic loads by performing a sensitivity analysis. The isolation system considered in this study consists of a laminated rubber bearing which provides lateral flexibility while supplying high vertical load-carrying capacity and an auxiliary device made of multiple loops SMA wires. The SMA device offers additional energy dissipating and re-centering capability. A threespan continuous bridge is modeled with SMA/rubber-based isolation system. Numerical simulations of the bridge are conducted for various historical ground motions that are spectrally matched to a target design spectrum. The normalized yield strength, yield displacement and pre-stress level of the SMA device and ambient temperature are selected as parameters of the sensitivity study. The variation of seismic response of the bridge with considered parameters is assessed. The optimum values of the normalized yield strength and the yield displacement of the SMA device is found to be in the range of 0.20-0.25 and 40-50 mm, respectively. Also, the SMA/rubber-based isolation system is observed to be more effective when the SMA device is pre-stressed. In addition, it is found that ambient temperature considerably affects the performance of the bridge isolated by SMA/rubber-based isolators.

  3. Process Simulation Role in the Development of New Alloys Based on Integrated Computational Material Science and Engineering

    Energy Technology Data Exchange (ETDEWEB)

    Sabau, Adrian S [ORNL; Porter, Wallace D [ORNL; Roy, Shibayan [ORNL; Shyam, Amit [ORNL

    2014-01-01

    To accelerate the introduction of new materials and components, the development of metal casting processes requires the teaming between different disciplines, as multi-physical phenomena have to be considered simultaneously for the process design and optimization of mechanical properties. The required models for physical phenomena as well as their validation status for metal casting are reviewed. The data on materials properties, model validation, and relevant microstructure for materials properties are highlighted. One vehicle to accelerate the development of new materials is through combined experimental-computational efforts. Integrated computational/experimental practices are reviewed; strengths and weaknesses are identified with respect to metal casting processes. Specifically, the examples are given for the knowledge base established at Oak Ridge National Laboratory and computer models for predicting casting defects and microstructure distribution in aluminum alloy components.

  4. Influence of Ga and Hg on microstructure and electrochemical corrosion behavior of Mg alloy anode materials

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The effects of Hg and Ga on the electrochemical corrosion behavior of Mg-5%Hg (molar fraction) alloys were investigated by the measurement of polarization curves and galvanostatic test. The microstructure of the alloys and the corroded surface of the specimens were investigated by scanning electron microscopy, X-ray diffractometry and emission spectrum analysis. It can be concluded that the addition of 1%Ga (molar fraction) reduces corrosion current density from 26.98 mA/cm2 to 2.34 mA/cm2;while the addition of 1%Hg (molar fraction) increases corrosion current density. The addition of Ga and Hg both promotes the electrochemical activity of the alloys and the influence of Ga is more effective than Hg. Mg-5%Hg-1%Ga alloy has the best electrochemical activity, showing mean potential of-1.992 V. The activation mechanism of the magnesium alloy produced by Hg and Ga was put forward. Magnesium atoms are dissolved in liquid Hg and Ga to form amalgam and undergo severe oxidation at the amalgam/electrolyte interface.

  5. Analytic estimation and numerical modeling of actively cooled thermal protection systems with nickel alloys

    Institute of Scientific and Technical Information of China (English)

    Wang Xinzhi; He Yurong; Zheng Yan; Ma Junju; H. Inaki Schlaberg

    2014-01-01

    Actively cooled thermal protection system has great influence on the engine of a hyper-sonic vehicle, and it is significant to obtain the thermal and stress distribution in the system. So an analytic estimation and numerical modeling are performed in this paper to investigate the behavior of an actively cooled thermal protection system. The analytic estimation is based on the electric analogy method and finite element analysis (FEA) is applied to the numerical simulation. Temper-ature and stress distributions are obtained for the actively cooled channel walls with three kinds of nickel alloys with or with no thermal barrier coating (TBC). The temperature of the channel wall with coating has no obvious difference from the one with no coating, but the stress with coating on the channel wall is much smaller than that with no coating. Inconel X-750 has the best charac-teristics among the three Ni-based materials due to its higher thermal conductivity, lower elasticity module and greater allowable stress. Analytic estimation and numerical modeling results are com-pared with each other and a reasonable agreement is obtained.

  6. Analytic estimation and numerical modeling of actively cooled thermal protection systems with nickel alloys

    Directory of Open Access Journals (Sweden)

    Wang Xinzhi

    2014-12-01

    Full Text Available Actively cooled thermal protection system has great influence on the engine of a hypersonic vehicle, and it is significant to obtain the thermal and stress distribution in the system. So an analytic estimation and numerical modeling are performed in this paper to investigate the behavior of an actively cooled thermal protection system. The analytic estimation is based on the electric analogy method and finite element analysis (FEA is applied to the numerical simulation. Temperature and stress distributions are obtained for the actively cooled channel walls with three kinds of nickel alloys with or with no thermal barrier coating (TBC. The temperature of the channel wall with coating has no obvious difference from the one with no coating, but the stress with coating on the channel wall is much smaller than that with no coating. Inconel X-750 has the best characteristics among the three Ni-based materials due to its higher thermal conductivity, lower elasticity module and greater allowable stress. Analytic estimation and numerical modeling results are compared with each other and a reasonable agreement is obtained.

  7. Systems metabolic engineering for chemicals and materials.

    Science.gov (United States)

    Lee, Jeong Wook; Kim, Tae Yong; Jang, Yu-Sin; Choi, Sol; Lee, Sang Yup

    2011-08-01

    Metabolic engineering has contributed significantly to the enhanced production of various value-added and commodity chemicals and materials from renewable resources in the past two decades. Recently, metabolic engineering has been upgraded to the systems level (thus, systems metabolic engineering) by the integrated use of global technologies of systems biology, fine design capabilities of synthetic biology, and rational-random mutagenesis through evolutionary engineering. By systems metabolic engineering, production of natural and unnatural chemicals and materials can be better optimized in a multiplexed way on a genome scale, with reduced time and effort. Here, we review the recent trends in systems metabolic engineering for the production of chemicals and materials by presenting general strategies and showcasing representative examples.

  8. Effect of substitutional element in the microstructure and hardness of Ti-Zr system alloys used as biomaterials; Efeito do elemento substitucional na microestrutura e dureza de ligas do sistema Ti-Zr para aplicacao como biomaterial

    Energy Technology Data Exchange (ETDEWEB)

    Correa, D.R.N.; Vicente, F.B.; Grandini, C.R., E-mail: diegornc@fc.unesp.b [Universidade Estadual Paulista (UNESP), Bauru, SP (Brazil). Lab. de Anelasticidade e Biomateriais

    2010-07-01

    New titanium alloys had been developed with the aim of obtaining materials with improved properties for application as biomaterial, and alloys of the Ti-Zr system are among those most promising. The objective of this study is to analyze the influence of the zirconium concentration on microstructure and hardness of the Ti-5Zr, Ti-10Zr and Ti-15Zr alloys. After arc-melting melting, the samples were analyzed by chemical and gas composition, and characterized by density measurements, optical microscopy, x-ray diffraction and hardness. The results showed a microstructure formed by alpha phase (hexagonal close-packed structure) and increased of hardness. (author)

  9. Test System for Thermoelectric Modules and Materials

    Science.gov (United States)

    Hejtmánek, J.; Knížek, K.; Švejda, V.; Horna, P.; Sikora, M.

    2014-10-01

    We present a design for a complex measuring device that enables its user to assess the parameters of power-generating thermoelectric modules (TEMs) (or bulk thermoelectric materials) under a wide range of temperatures ( T cold = 25°C to 90°C, T hot i) a measuring chamber where the TEM/material is compressed between thermally shielded heating blocks equipped with a mechanical loading system and water-cooled copper-based cooler, (ii) an electrical load system, (iii) a type K thermocouple array connected to a data acquisition computer, and (iv) a thermostatic water-based cooling system with electronically controlled flow rate and temperature of cooling water. Our testing setup represents a useful tool able to assess, e.g., the thermoelectric parameters of newly developed TEMs and materials or to evaluate the thermoelectric parameters of commercially available modules and materials for comparison with values declared by the manufacturer.

  10. Buried waste containment system materials. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Weidner, J.R.; Shaw, P.G.

    1997-10-01

    This report describes the results of a test program to validate the application of a latex-modified cement formulation for use with the Buried Waste Containment System (BWCS) process during a proof of principle (POP) demonstration. The test program included three objectives. One objective was to validate the barrier material mix formulation to be used with the BWCS equipment. A basic mix formula for initial trials was supplied by the cement and latex vendors. The suitability of the material for BWCS application was verified by laboratory testing at the Idaho National Engineering and Environmental Laboratory (INEEL). A second objective was to determine if the POP BWCS material emplacement process adversely affected the barrier material properties. This objective was met by measuring and comparing properties of material prepared in the INEEL Materials Testing Laboratory (MTL) with identical properties of material produced by the BWCS field tests. These measurements included hydraulic conductivity to determine if the material met the US Environmental Protection Agency (EPA) requirements for barriers used for hazardous waste sites, petrographic analysis to allow an assessment of barrier material separation and segregation during emplacement, and a set of mechanical property tests typical of concrete characterization. The third objective was to measure the hydraulic properties of barrier material containing a stop-start joint to determine if such a feature would meet the EPA requirements for hazardous waste site barriers.

  11. Producing Fe-W-Co-Cr-C Alloy Cutting Tool Material Through Powder Metallurgy Route

    Science.gov (United States)

    Datta Banik, Bibhas; Dutta, Debasish; Ray, Siddhartha

    2016-06-01

    High speed steel tools can withstand high impact forces as they are tough in nature. But they cannot retain their hardness at elevated temperature i.e. their hot hardness is low. Therefore permissible cutting speed is low and tools wear out easily. Use of lubricants is essential for HSS cutting tools. On the other hand cemented carbide tools can withstand greater compressive force, but due to lower toughness the tool can break easily. Moreover the cost of the tool is comparatively high. To achieve a better machining economy, Fe-W-Co-Cr-C alloys are being used nowadays. Their toughness is as good as HSS tools and hardness is very near to carbide tools. Even, at moderate cutting speeds they can be safely used in old machines having vibration. Moreover it is much cheaper than carbide tools. This paper highlights the Manufacturing Technology of the alloy and studies the comparative tribological properties of the alloy and tungsten mono carbide.

  12. Effect of Nickel Alloying Layer on Hydrogen Absorption Ability of Zr-Al Getter Material

    Institute of Scientific and Technical Information of China (English)

    LIU Chao-Zhuo; SHI Li-Qun

    2004-01-01

    @@ By using ion beam sputtering, an 85-A thick nickel layer was deposited on the Zr-Al alloy (non-evaporable getter) to improve the characteristic of the hydrogen absorption. The presputtering for 15 min to clean the surface passivation layer and the vacuum heating treatment of the sample at 750 ℃ for 1 h for surface alloying can improve the ability of the gas absorption. The gas absorption experiments show fast absorption kinetics of the hydrogen pumping and good durability against contaminable gases. The Rutherford-back-scattering spectra and the secondaryion mass spectroscopy demonstrate the formation of an alloy of Zr, Al, and Ni in the near-surface area after the thermal process. The elastic recoil detection analysis indicates that the sample holds the original high capacity of hydrogen.

  13. Materials for Advanced Turbine Engines (MATE): Project 3: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner, volume 1

    Science.gov (United States)

    Henricks, R. J.; Sheffler, K. D.

    1984-01-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Incoloy MA 956 (FeCrAl base) and Haynes Developmental Alloy (HDA) 8077 (NiCrAl base) were evaluated. Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. Both alloys demonstrated a +167C (300 F) advantage of creep and oxidation resistance with no improvement in thermal fatigue capability compared to a current generation combustor alloy (Hastelloy X). MA956 alloy was selected for further demonstration because it exhibited better manufacturing reproducibility than HDA8077. Additional property tests were conducted on MA956. To accommodate the limited thermal fatigue capability of ODS alloys, two segmented, mechanically attached, low strain ODS combustor design concepts having predicted fatigue lives or = 10,000 engine cycles were identified. One of these was a relatively conventional louvered geometry, while the other involved a transpiration cooled configuration. A series of 10,000 cycle combustor rig tests on subscale MA956 and Hastelloy X combustor components showed no cracking, thereby confirming the beneficial effect of the segmented design on thermal fatigue capability. These tests also confirmed the superior oxidation and thermal distortion resistance of the ODS alloy. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components was designed and constructed.

  14. Application of Composite Materials in the Fire Explosion Suppression System

    Institute of Scientific and Technical Information of China (English)

    REN Shah

    2012-01-01

    In order to lighten the weight of the special vehicles and improve their mobility and flexibility, the weight of all subsystems of the whole vehicle must be reduced in the general planning. A fire explosion suppression system is an important subsystem for the self-protection of vehicle, protection of crews and safety of a vehicle. The performances of the special vehicles determine their survival ability and combat capability. The composite bottle is made of aluminum alloy with externally wrapped carbon fiber ; it has been proven by a large number of tests that the new type explosion suppression fire distinguisher made of such composite materials applied in the special vehicle has reliable performance, each of its technical indexes is higher or equal to that of a steel distinguisher, and the composites can also optimize the assembly structure of the bottle, and improve the reliability and corrosion resistance. Most important is that the composite materials can effectively lighten the weight of the fire explosion suppression system to reach the target of weight reduction of the subsystem in general planning.

  15. Modeling of oxidation of structural materials in LBE systems

    Science.gov (United States)

    Steiner, H.; Schroer, C.; Voß, Z.; Wedemeyer, O.; Konys, J.

    2008-02-01

    In recent years, liquid metal alloys have been examined in the light of various applications in technical systems the most famous example is the sodium cooled Fast Breeder Reactor. One major problem in non-isothermal heavy liquid metal systems lies in the corrosion of their structural components. The formation of oxide scales on the structural components is considered as a viable measure in limiting the dissolution rates in the hot parts in lead and lead-bismuth loops. Models for oxide scale growth under the action of flowing liquid metals have been implemented in the newly developed code MATLIM, which allow calculating the evolution of the oxide scales on structural materials in multi-modular loops. There are thermo-hydraulic limitations on oxygen supply from the liquid metal to the structural materials, the oxygen mass transfer coefficient in the liquid metal, which depends on the flow conditions, being rate-determining. This seems to explain, for example, why in the first stage of oxidation of stainless steels slowly growing, dense single layer Fe/Cr spinel scales are formed.

  16. Development of powder metallurgy 2XXX series Al alloy plate and sheet materials for high temperature aircraft structural applications, FY 1983/1984

    Science.gov (United States)

    Chellman, D. J.

    1985-01-01

    The objective of this investigation is to fabricate and evaluate PM 2124 Al alloy plate and sheet materials according to NASA program goals for damage tolerance and fatigue resistance. Previous research has indicated the outstanding strength-toughness relationship available with PM 2124 Al-Zr modified alloy compositions in extruded product forms. The range of processing conditions was explored in the fabrication of plate and sheet gage materials, as well as the resultant mechanical and metallurgical properties. The PM composition based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.60 wt. pct. Zr was selected. Flat rolled material consisting of 0.250 in. thick plate was fabricated using selected thermal mechanical treatments (TMT). The schedule of TMT operations was designed to yield the extreme conditions of grain structure normally encountered in the fabrication of flat rolled products, specifically recrystallized and unrecrystallized. The PM Al alloy plate and sheet materials exhibited improved strength properties at thin gages compared to IM Al alloys, as a consequence of their enhanced ability to inhibit recrystallization and grain growth. In addition, the PM 2124 Al alloys offer much better combinations of strength and toughnessover equivalent IM Al. The alloy microstructures were examined by optical metallographic texture techniques in order to establish the metallurgical basis for these significant property improvements.

  17. Compositional control of the mixed anion alloys in gallium-free InAs/InAsSb superlattice materials for infrared sensing

    Science.gov (United States)

    Haugan, H. J.; Szmulowicz, F.; Mahalingam, K.; Brown, G. J.; Bowers, S. L.; Peoples, J. A.

    2015-08-01

    Gallium (Ga)-free InAs/InAsSb superlattices (SLs) are being actively explored for infrared detector applications due to the long minority carrier lifetimes observed in this material system. However, compositional and dimensional changes through antimony (Sb) segregation during InAsSb growth can significantly alter the detector properties from the original design. At the same time, precise compositional control of this mixed-anion alloy system is the most challenging aspect of Ga-free SL growth. In this study, the authors establish epitaxial conditions that can minimize Sb surface segregation during growth in order to achieve high-quality InAs/InAsSb SL materials. A nominal SL structure of 77 Å InAs/35 Å InAs0.7Sb0.3 that is tailored for an approximately six-micron response at 150 K was used to optimize the epitaxial parameters. Since the growth of mixed-anion alloys is complicated by the potential reaction of As2 with Sb surfaces, the authors varied the deposition temperature (Tg) under a variety of Asx flux conditions in order to control the As2 surface reaction on a Sb surface. Experimental results reveal that, with the increase of Tg from 395 to 440 °C, Sb-mole fraction x in InAs1-xSbx layers is reduced by 21 %, under high As flux condition and only by 14 %, under low As flux condition. Hence, the Sb incorporation efficiency is extremely sensitive to minor variations in epitaxial conditions. Since a change in the designed compositions and effective layer widths related to Sb segregation disrupts the strain balance and can significantly impact the long-wavelength threshold and carrier lifetime, further epitaxial studies are needed in order to advance the state-of-the-art of this material system.

  18. Magnetic and mechanical properties of deformable hard magnetic alloys on the Fe-Cr-Co system with 7% - 8% cobalt

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ With the purpose of the further increase of an economic efficiency hard magnetic alloys on the basis of system Fe-Cr-Co the study of magnetic and mechanical properties of alloys of this system in wt. % (26-30)Cr, (7-10)Co doped Ti, Si, V and Mo is carried out.

  19. Magnetic and mechanical properties of deformable hard magnetic alloys on the Fe-Cr-Co system with 7% - 8% cobalt

    Institute of Scientific and Technical Information of China (English)

    Milyaev; A.; I.; Kovneristii; Ju.; K.; Yusupov; V.; S.; Korznikova; G.; F.

    2005-01-01

    With the purpose of the further increase of an economic efficiency hard magnetic alloys on the basis of system Fe-Cr-Co the study of magnetic and mechanical properties of alloys of this system in wt. % (26-30)Cr, (7-10)Co doped Ti, Si, V and Mo is carried out.……

  20. Introduction to concrete: A resilient material system

    NARCIS (Netherlands)

    Weerheijm, J.; Breugel, K. van

    2013-01-01

    The strength of concrete is its heterogeneous composition. It is a system that is formed by the chemical process of hydration, producing crystalline and amorphous reaction products interlocking and binding the aggregates together. The material grows in time, resulting in a resilient system that is s

  1. Climate control systems using pozzolan materials

    KAUST Repository

    Almadhoun, Mahmoud Nassar Mahmoud

    2016-02-18

    A system and method for conditioning air is provided that optimizes the use of sustainable and locally sourced materials with agrarian, residential, and industrial applications. The system can be formed with a porous siliceous, or siliceous and aluminous material that is sufficiently porous, to allow conditioning fluid to flow there through. The material can also be formed into a structure that includes one or more passageways configured to allow air to be conditioned to also pass there through. The structure can be configured to cause the conditioning fluid passing through the porous portions of the structure to intersect and mix with air passing there through. The structure may include a plurality of passageways and intersections and may include a plurality of air inlets and outlets for air passage. The system may additionally include a means for storing, collecting, and driving conditioning fluid through the system and a means for collecting solar radiation to drive airflow and regenerate conditioning fluid.

  2. Effect of temperature on mechanical alloying of Cu-Zn and Cu-Cr system

    Institute of Scientific and Technical Information of China (English)

    ZUO Ke-sheng; XI Sheng-qi; ZHOU Jin-gen

    2009-01-01

    Cu-Zn and Cu-Cr powders were milled with an attritor mill at room temperature, -10, -20 and -30 ℃, respectively. Phase transformation and morphology evolution of the alloyed powder were investigated by X-ray diffractometry(XRD), X-ray photoelectron spectroscopy(XPS) and scanning electron microscopy(SEM). The results show that lowering temperature can delay mechanical alloying(MA) process of Cu-Zn system with negative mixing enthalpy, and promote MA process of Cu-Cr system with positive mixing enthalpy. As for Cu-Cr and Cu-Zn powders milled at -10 ℃, lamellar structures are firstly formed, while fewer lamellar particles can be found when the powder is milled at -20 ℃. When the alloyed powder is annealed at 1 000 ℃, Cu(Cr) solid solution is decomposed and Cr precipitates from Cu matrix, whereas Cu(Zn) solid solution keeps stable.

  3. Li-rich Li-Si alloy as a lithium-containing negative electrode material towards high energy lithium-ion batteries.

    Science.gov (United States)

    Iwamura, Shinichiroh; Nishihara, Hirotomo; Ono, Yoshitaka; Morito, Haruhiko; Yamane, Hisanori; Nara, Hiroki; Osaka, Tetsuya; Kyotani, Takashi

    2015-01-28

    Lithium-ion batteries (LIBs) are generally constructed by lithium-including positive electrode materials, such as LiCoO2, and lithium-free negative electrode materials, such as graphite. Recently, lithium-free positive electrode materials, such as sulfur, are gathering great attention from their very high capacities, thereby significantly increasing the energy density of LIBs. Though the lithium-free materials need to be combined with lithium-containing negative electrode materials, the latter has not been well developed yet. In this work, the feasibility of Li-rich Li-Si alloy is examined as a lithium-containing negative electrode material. Li-rich Li-Si alloy is prepared by the melt-solidification of Li and Si metals with the composition of Li21Si5. By repeating delithiation/lithiation cycles, Li-Si particles turn into porous structure, whereas the original particle size remains unchanged. Since Li-Si is free from severe constriction/expansion upon delithiation/lithiation, it shows much better cyclability than Si. The feasibility of the Li-Si alloy is further examined by constructing a full-cell together with a lithium-free positive electrode. Though Li-Si alloy is too active to be mixed with binder polymers, the coating with carbon-black powder by physical mixing is found to prevent the undesirable reactions of Li-Si alloy with binder polymers, and thus enables the construction of a more practical electrochemical cell.

  4. Morphology of hydroxyapatite coated nanotube surface of Ti-35Nb-xHf alloys for implant materials

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jae-Un [Functional Coatings Group, Materials Processing Division, Korea Institute of Materials Science (KIMS), Changwon, Kyungnam (Korea, Republic of); Jeong, Yong-Hoon [Department of Dental Materials, Research Center of Nano-Interface Activation for Biomaterials and Research Center for Oral Disease Regulation of the Aged, Chosun University, Gwangju (Korea, Republic of); Division of Restorative and Prosthetic Dentistry, College of Dentistry, The Ohio State University, 305 W. 12th Ave. Columbus, OH (United States); Choe, Han-Cheol, E-mail: hcchoe@chosun.ac.kr [Department of Dental Materials, Research Center of Nano-Interface Activation for Biomaterials and Research Center for Oral Disease Regulation of the Aged, Chosun University, Gwangju (Korea, Republic of)

    2011-11-01

    The purpose of this research is to study the morphology of hydroxyapatite coated nanotube surface of Ti-35Nb-xHf for implant materials using various experiments. For this study, Ti-35Nb-xHf (x = 0, 3, 7 and 15 wt.%) alloys were prepared by arc melting and heat treated for 12 h at 1000 Degree-Sign C in an argon atmosphere and then water quenching. Nanotube formation on the Ti-35Nb-xHf alloys was achieved by anodizing in H{sub 3}PO{sub 4} electrolytes containing 0.8 wt.% NaF at room temperature. Anodization was carried out using an electrochemical method and all experiments were conducted at room temperature. Hydroxyapatite (HA) was deposited on the nanotubular Ti-35Nb-xHf alloys surface for the biomaterials by radio-frequency (RF) magnetron sputtering method. The morphologies of nanotubular and HA coated surface were characterized by X-ray diffractometer (XRD), optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS) and scanning transmission electron microscopy (STEM). The wettability of HA coated surface was measured by contact angle goniometer. The microstructure of Ti-35Nb-xHf alloys was transformed needle-like to equiaxed structure with Hf content and {alpha} Double-Prime phase decreased, whereas {beta} phase increased as Hf content increased. HA coating surface was affected by microstructure of bulk and morphology of nanotube formation. In case of low Hf content, tip of nanotube formed at {beta} phase was coated with HA film, whereas {alpha} Double-Prime phase was not coated with HA film. In case of high Hf content, nanotube surface was coated uniformly with HA film. The wettability of HA coated nanotubular surface was higher than that of non coated samples.

  5. 铝合金钻杆材料生产工艺及磨损研究进展%Research progress on material production process and wear of aluminum alloy drilling rods

    Institute of Scientific and Technical Information of China (English)

    王小红; 郭俊; 闫静; 罗亮; 叶敏; 林元华

    2013-01-01

    综述了国内外主要的石油钻杆用铝合金的化学成分、物相组成及性能特点;介绍了铝合金钻杆的生产工艺,重点阐述了其独特的挤压成形、淬火、矫直及装配工艺,探讨了不同使用工况下铝合金钻杆的磨损机理.最后,指出铝合金钻杆研发是一个涉及材料、装备、工艺的系统工程,我国开发石油钻杆用铝合金材料应以Al-Zn-Mg系铝合金为基础,着力解决其热强性差、挤压成形后横向性能差等关键问题,并根据使用工况有针对性的设计其耐磨性能.%The chemical composition,phase composition and performance characteristics of aluminum alloy drilling rod were reviewed.The production process of aluminum alloy drill pipe,especially the unique extrusion process,quenching process,straightening process and assemble technology were illustrated.The wear mechanism of aluminum alloy drill pipe under different service conditions was discussed.Finally,it is pointed out that the research of aluminium alloy pipe is a system engineering involving materials,equipment and process.The development of the aluminum alloy material used for drill pipe in China is base on the Al-Zn-Mg series aluminium alloy,and main deal with the awful thermal stability,the bad transverse performance of the extruded pipe,and design vary wear resistance according to the service conditions.

  6. Integration of Shape Memory Alloys into Low-Damped Rotor-Bearing Systems

    DEFF Research Database (Denmark)

    Enemark, Søren

    2015-01-01

    Rotor-bearing systems are key components in a variety of industrial equipment, as turbines, compressors, pumps etc. They are often subjected to strict requirements with respect to cost of energy and stability. Solutions that meet the requirements often involve: low friction between rotor and bear......Rotor-bearing systems are key components in a variety of industrial equipment, as turbines, compressors, pumps etc. They are often subjected to strict requirements with respect to cost of energy and stability. Solutions that meet the requirements often involve: low friction between rotor...... and bearing, high damping of lateral vibrations and high load-carrying capacity. Gas bearings and passive magnetic bearings are examples with very low friction. However, both examples also have a drawback with respect to very low damping and therefore prone to instability. To increase damping it is relevant...... to use passive adaptive control through smart materials. Shape Memory Alloys (SMAs) are interesting candidates in that relation, because of their highly temperature sensitive stiffness and mechanical hysteresis, which can be used for damping purposes. The thesis focuses on three main aspects related...

  7. Materials Technology Support for Radioisotope Power Systems Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Daniel P. Kramer; Chadwick D. Barklay

    2008-10-07

    Over the period of this sponsored research, UDRI performed a number of materials related tasks that helped to facilitate increased understanding of the properties and applications of a number of candidate program related materials including; effects of neutron irradiation on tantalum alloys using a 500kW reactor, thermodynamic based modeling of the chemical species in weld pools, and the application of candidate coatings for increased oxidation resistance of FWPF (Fine Weave Pierced Fabric) modules.

  8. Life Enhancement of Naval Systems through Advanced Materials.

    Science.gov (United States)

    1982-05-12

    and Al-bronze) performed poorly. For tidal immersion tests, the A1203- TiO2 material exhibited less biological fouling than the other materials. In...particles which are deliberately dissolved in the melt to accomplish surface alloying. This approach is exemplified in the right photo which shows a...Transfer Inhibitors: A method was developed by which ions could be solubilized in organic media using phase transfer catalysis . This method has been

  9. Systems based on hypo-eutectic Mg–Mg{sub 2}Ni alloys for medium to large scale hydrogen storage and delivery

    Energy Technology Data Exchange (ETDEWEB)

    Moroz, Stephanie, E-mail: stephanie.moroz@hydrexia.com; Tan, Xin Fu; Pierce, Jordan; Greaves, Matthew; Duguid, Andrew; Dumur, Krista; Ng, Jeffrey

    2013-12-15

    Highlights: •High performance, low cost hydrogen storage systems are in development based on a Mg–Mg2Ni alloy. •These systems have higher storage density than compressed gas •They can be filled with hydrogen at low pressure, removing the need for a compressor •The systems can deliver hydrogen at a lower cost per unit of hydrogen delivered than compressed gas. •The metal hydride systems also have significant safety advantages over compressed gas. -- Abstract: Magnesium based metal hydrides have a number of attractive properties for hydrogen storage, particularly the high storage density and the safety benefits of low pressure operation. A hypo-eutectic Mg–Mg{sub 2}Ni alloy has been developed. The material can be produced at a much lower cost than ball-milled materials while achieving a reversible storage of 6.5–7 wt% hydrogen at a rate of reaction that is acceptable for existing industrial applications. This alloy has been employed in a series of increasingly large prototype systems, reaching commercial scale in 2010 with a system storing 22 kg of hydrogen, appropriate for industrial merchant applications. The technology is also under development for larger scale applications such as refueling infrastructure and energy storage. This paper will discuss the potential applications of these systems and their technical and economic comparison to traditional compressed gas hydrogen storage and delivery.

  10. Shape memory alloy heat engines and energy harvesting systems

    Science.gov (United States)

    Browne, Alan L; Johnson, Nancy L; Keefe, Andrew C; Alexander, Paul W; Sarosi, Peter Maxwell; Herrera, Guillermo A; Yates, James Ryan

    2013-12-17

    A heat engine includes a first rotatable pulley and a second rotatable pulled spaced from the first rotatable pulley. A shape memory alloy (SMA) element is disposed about respective portions of the pulleys at an SMA pulley ratio. The SMA element includes first spring coil and a first fiber core within the first spring coil. A timing cable is disposed about disposed about respective portions of the pulleys at a timing pulley ratio, which is different than the SMA pulley ratio. The SMA element converts a thermal energy gradient between the hot region and the cold region into mechanical energy.

  11. Search for high entropy alloys in the X-NbTaTiZr systems (X = Al, Cr, V, Sn)

    Energy Technology Data Exchange (ETDEWEB)

    Poletti, Marco Gabriele, E-mail: marcogabriele.poletti@unito.it [Dipartimento di Chimica, Università di Torino, Via P. Giuria 7, 10125 Torino (Italy); Fiore, Gianluca [Dipartimento di Chimica, Università di Torino, Via P. Giuria 7, 10125 Torino (Italy); Szost, Blanka A. [Strategic and Emerging Technologies Team (TEC-TS), European Space Agency, ESTEC, 1 Keplerlaan, 2201 AZ Noordwijk (Netherlands); Battezzati, Livio [Dipartimento di Chimica, Università di Torino, Via P. Giuria 7, 10125 Torino (Italy)

    2015-01-25

    Highlights: • Composition of refractory high entropy alloys predicted. • Solid solutions found in VNbTaTiZr and AlNbTaTiZr. • Alloys containing Cr and Sn are multi-phased. - Abstract: High entropy alloys, i.e. solid solution phases, are sought in the X-NbTaTiZr equiatomic system where the X element was chosen as Al, Cr, V and Sn by applying recent criteria based on size and electronegativity mismatch of alloy components, number of itinerant and total valence electrons, and the temperature at which the free energy of mixing changes at the alloy composition. The alloys containing V and Al are mostly constituted by solid solutions in good agreement with prediction.

  12. On line monitoring systems of MIICON Cu-10Ni alloy in brackish water

    Energy Technology Data Exchange (ETDEWEB)

    Romero, M. F. de; Duque, Z.; Rincon, O.T. de; Araujo, I.; Perez, O. [Centro de Estudios de Corrosion. Facultad de Ingenieria. Universidad de Zulia, Venezuela (Venezuela)

    1998-12-31

    The alloy ASTM B-III UNS C70600 (Cu-1ONi) has been extensively used for surface condenser tubes in power stations. However, there have been cases of Microbiologically Induced Corrosion (MIC) in this alloy caused by Sulfate-Reducing Bacteria (SRB). This paper presents the evaluation of Alloy C70600 in a dynamic monitoring system with one-way circulation using brackish water (Lake Maracaibo water) with and without chlorine treatment, for 3,6,8 and 12 months exposure period. The physical-chemical results indicated favorable conditions for microbial development with planktonic SRB present in the order of 107 cell/ml SEM, EDXA, WDX and XRD analysis evidenced organic and inorganic fouling, Cu{sub 2}S (Chalcocite) and Cu{sub 2}O (Cuprite) as the corrosion product and the characteristic MIC onset morphology. The electrochemical tests indicated that the corrosion current increased with the chlorine content (4.0 A/cm{sup 2}/0.0 ppm Cl{sub 2}, 6.0 u A/cm{sup 2}/0.1 ppm Cl{sub 2} and 16.0 A/cm{sup 2}/2.0 ppm Cl{sub 2}). Furthermore, the polarization curves did not show passivation of this alloy. All these results suggest that Alloy C70600 is not resistant to MIC in brackish water even with chlorine treatment. (Author)

  13. Study on Nanocrystalline Rare Earth Mg-Based System Hydrogen Storage Alloys with AB3-Type

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A sort of rare earth Mg-based system hydrogen storage alloys with AB3-type was prepared by double-roller rapid quenching method. The alloys were nanocrystalline multi-phase structures composed of LaNi3 phase and LaNi5 phase by X-ray diffraction and scanning electron microscopy analyses, and the suitable absorption/desorption plateau was revealed by the measurement of P-C-I curve. Electrochemical studies indicate that the alloys exhibit good electrochemical properties such as high capacity and stable cycle life, and the discharge capacity is 369 mAh·g-1 at 0.2 C (72 mA·g-1), after 460 cycles, the capacity decay was only 19.4% at 2 C (720 mA·g-1).

  14. Effect of cobalt content on electrochemical performance of La-Mg-Ni system (Ce2Ni7-type) electrode alloys

    Institute of Scientific and Technical Information of China (English)

    WANG Xinlin; DONG Xiaoping; ZHANG Yanghuan; GUO Shihai; Lü Fanxiu

    2008-01-01

    In order to improve the cyclic stability of La-Mg-Ni system (Ce2Ni7-type) alloy electrode, small amount of Co was added in La0.75Mg0.25Ni3.5 alloy. The effect of Co on electrochemical performance and microstructure of the alloys were investigated in detail. XRD results showed that the alloys had multiphase structure composed of (La, Mg)2Ni7, LaNi5 and small amount of LaNi2 phases. The discharge capacity of the alloys first increased and then decreased with increasing Co content. At a discharge current density of 900 mA/g, the HRD of the alloy electrodes increased from 81.3% (x=0) to 89.2 % (x=0.2), and then reduced to 87.8 % (x=0.6). After 60 charge/discharge cycles, the capacity retention rate of the alloys enhanced from 52.67% to 61.32%, and the capacity decay rate of the alloys decreased from 2.60 to 2.05 mAh/g per cycle with increasing Co content. The obtained results by XPS and XRD showed that the fundamental reasons for the capacity decay of the La-Mg-Ni system (Ce2Ni7-type) alloy electrodes were corrosion and oxidation as well as passivation of Mg and La in alkaline solution.

  15. INTERFACIAL INTERACTION IN CASTING ALUMINA MATRIX COMPOSITE ALLOYS BASED ON THE SYSTEM AL-SIO2

    Directory of Open Access Journals (Sweden)

    A. V. Arabey

    2012-01-01

    Full Text Available The results of the analysis of the processes of interfacial interaction in casting alloys, based on the system Al- SiO2, obtained using heterophase (liquid-solid mixing technology components-silica sand and aluminum are presented.

  16. Enhancement and Commercialization of the Alloy Selection System for Elevated Temperatures - ASSET

    Energy Technology Data Exchange (ETDEWEB)

    Randy C. John

    2005-11-05

    A corrosion engineering information system was created to manage, correlate and predict corrosion of alloys and also to use thermochemical calculations to predict the occurrence of dominant corrosion mechanisms in hot gases found in many different chemical processes and other related industrial processes.

  17. Existence of a stable compound in the Au-Ge alloy system

    NARCIS (Netherlands)

    Tasci, E.S.; Sluiter, M.H.F.; Pasturel, A.; Jakse, N.

    2010-01-01

    First-principles electronic structure calculations predict the existence of a crystalline compound in the Au-Ge system. The structure is found by matching the theoretically determined local atomic structure in the liquid state with that for experimentally known crystal structures in other alloys. Su

  18. Aluminum-Scandium Alloys: Material Characterization, Friction Stir Welding, and Compatibility With Hydrogen Peroxide (MSFC Center Director's Discretionary Fund Final Report, Proj. No. 04-14)

    Science.gov (United States)

    Lee, J. A.; Chen, P. S.

    2004-01-01

    This Technical Memorandum describes the development of several high-strength aluminum (Al) alloys that are compatible with hydrogen peroxide (H2O2) propellant for NASA Hypersonic-X (Hyper-X) vehicles fuel tanks and structures. The yield strengths for some of these Al-magnesium-based alloys are more than 3 times stronger than the conventional 5254-H112 Al alloy, while maintaining excellent H2O2 compatibility similar to class 1 5254 alloy. The alloy development strategy is to add scandium, zirconium, and other transitional metals with unique electrochemical properties, which will not act as catalysts, to decompose the highly concentrated 90 percent H2O2. Test coupons are machined from sheet metals for H2O2 long-term exposure testing and mechanical properties testing. In addition, the ability to weld the new alloys using friction stir welding has also been explored. The new high-strength alloys could represent an enabling material technology for Hyper-X vehicles, where flight weight reduction is a critical requirement.

  19. Hydrogen embrittlement and hydrogen induced stress corrosion cracking of high alloyed austenitic materials; Wasserstoffversproedung und wasserstoffinduzierte Spannungsrisskorrosion hochlegierter austenitischer Werkstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Mummert, K.; Uhlemann, M.; Engelmann, H.J. [Institut fuer Festkoerper- und Werkstofforschung Dresden e.V. (Germany)

    1998-11-01

    The susceptiblity of high alloyed austenitic steels and nickel base alloys to hydrogen-induced cracking is particularly determined by 1. the distribution of hydrogen in the material, and 2. the microstructural deformation behaviour, which last process is determined by the effects of hydrogen with respect to the formation of dislocations and the stacking fault energy. The hydrogen has an influence on the process of slip localization in slip bands, which in turn affects the microstructural deformation behaviour. Slip localization increases with growing Ni contents of the alloys and clearly reduces the ductility of the Ni-base alloy. Although there is a local hydrogen source involved in stress corrosion cracking, emanating from the corrosion process at the cathode, crack growth is observed only in those cases when the hydrogen concentration in a small zone ahead of the crack tip reaches a critical value with respect to the stress conditions. Probability of onset of this process gets lower with growing Ni content of the alloy, due to increasing diffusion velocity of the hydrogen in the austenitic lattice. This is why particularly austenitic steels with low Ni contents are susceptible to transcrystalline stress corrosion cracking. In this case, the microstructural deformation process at the crack tip is also influenced by analogous processes, as could be observed in hydrogen-loaded specimens. (orig./CB) [Deutsch] Die Empfindlichkeit von hochlegierten austentischen Staehlen und Nickelbasislegierungen gegen wasserstoffinduziertes Risswachstum wird im wesentlichen bestimmt durch 1. die Verteilung von Wasserstoff im Werkstoff und 2. das mikrostrukturelle Verformungsverhalten. Das mikrostrukturelle Deformationsverhalten ist wiederum durch den Einfluss von Wasserstoff auf die Versetzungsbildung und die Stapelfehlerenergie charakterisiert. Das mikrostrukturelle Verformungsverhalten wird durch wasserstoffbeeinflusste Gleitlokalisierung in Gleitbaendern bestimmt. Diese nimmt mit

  20. Three-dimensional simulations of phase separation in model binary alloy systems with elasticity

    Energy Technology Data Exchange (ETDEWEB)

    Orlikowski, D.; Roland, C. [North Carolina State Univ., Raleigh, NC (United States); Sagui, C. [McGill Univ., Montreal, Quebec (Canada). Dept. of Physics; Somoza, A.S. [Univ. de Murcia (Spain). Dept. de Fisica

    1998-12-31

    The authors report on large-scale three-dimensional simulations of phase separation in model binary alloy systems in the presence of elastic fields. The elastic field has several important effects on the morphology of the system: the ordered domains are subject to shape transformations, and spatial ordering. In contrast to two-dimensional system, no significant slowing down in the growth is observed. There is also no evidence of any reverse coarsening of the domains.

  1. Thermodynamic analysis of the change of solid solubility in a binary system processed by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Aguilar, C. [Instituto de Materiales y Procesos Termomecanicos, Facultad de Ciencias de la Ingenieria, Universidad Austral de Chile, Av. General Lagos 2086, Valdivia (Chile)], E-mail: ceaguilar@uach.cl; Martinez, V. [TEKMETALL, Metallurgical Solutions S.L., Po de Manuel Lardizabal No17, 20018 Donostia-Gipuzkoa (Spain); Navea, L.; Pavez, O.; Santander, M. [Departamento de Metalurgia, Facultad de Ingenieria, Universidad de Atacama, Av. Copayapu 485, Copiapo (Chile)

    2009-03-05

    Using a non-equilibrium process, it is possible to extend the solid solubility range in metallic systems. Therefore, the main objective of this work was to apply a thermodynamic model to predict the change in the solubility limit of systems with positive enthalpy mixing (Cu-Cr and Fe-Cu) processed by mechanical alloying. It was found that increasing the density of crystalline defects alters the solubility limit in these binary systems.

  2. An Assessment of the Mechanical Properties and Microstructural Analysis of Dissimilar Material Welded Joint between Alloy 617 and 12Cr Steel

    Directory of Open Access Journals (Sweden)

    Hafiz Waqar Ahmad

    2016-10-01

    Full Text Available The most effective method to reduce CO2 gas emission from the steam power plant is to improve its performance by elevating the steam temperature to more than 700 °C. For this, it is necessary to develop applicable materials at high temperatures. Ni-based Alloy 617 and 12Cr steel are used in steam power plants, due to their remarkable mechanical properties, high corrosion resistance, and creep strength. However, since Alloy 617 and 12Cr steel have different chemical compositions and thermal and mechanical properties, it is necessary to develop dissimilar material welding technologies. Moreover, in order to guarantee the reliability of dissimilar material welded structures, the assessment of mechanical and metallurgical properties, fatigue strength, fracture mechanical analysis, and welding residual stress analysis should be conducted on dissimilar material welded joints. In this study, first, multi-pass dissimilar material welding between Alloy 617 and 12Cr steel was performed under optimum welding conditions. Next, mechanical properties were assessed, including the static tensile strength, hardness distribution, and microstructural analysis of a dissimilar material welded joint. The results indicated that the yield strength and tensile strength of the dissimilar metal welded joint were higher than those of the Alloy 617 base metal, and lower than those of the 12Cr steel base metal. The hardness distribution of the 12Cr steel side was higher than that of Alloy 617 and the dissimilar material weld metal zone. It was observed that the microstructure of Alloy 617 HAZ was irregular austenite grain, while that of 12Cr steel HAZ was collapsed martensite grain, due to repeatable heat input during multi-pass welding.

  3. Titanium alloys as fixation device material for cranioplasty and its safety in electroconvulsive therapy.

    Science.gov (United States)

    Kaido, Takanobu; Noda, Takamasa; Otsuki, Taisuke; Kaneko, Yuu; Takahashi, Akio; Nakai, Tetsuji; Nabatame, Maki; Tani, Mariko

    2011-03-01

    Here, we report the case of a patient successfully treated by a series of electroconvulsive therapy (ECT) who had implanted skull fixation devices made of titanium alloy. The patient was a 57-year-old man with bipolar I disorder. He was hospitalized for the treatment of manic symptoms of bipolar I disorder with pharmacotherapy and ECT. He sustained a fall and hit his head hard on the ground. Acute subdural hematoma developed, and emergent surgery to remove the hematoma was carried out. Cranioplasty was performed using fixation devices made of titanium alloy (Ti 6Al-4V). In order to control his manic symptoms, a series of ECT was readministered from 1 week after surgery. No adverse effects occurred. Devices must be investigated and chosen very carefully for permanent implantation, especially in patients during a course of ECT.

  4. Alloy Thin-films and Surfaces for New Materials. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Sprunger, P.T.

    2003-08-10

    Within the framework of a DOE National Laboratory/EPSCoR state partnership, investigations by researchers at Louisiana State University and Oak Ridge National Laboratory were focused on revealing the unique nanophase properties of alloy thin-films and bimetallic surfaces. Employing a number of experimental preparation techniques and characterization probes (synchrotron-based angle-resolved and valence/core-level PES and variable-temperature STM/STS), the goal of this program was to elucidate of the interconnecting physical and chemical properties of a variety of alloy surfaces and thin-films, specifically, determining the correlation between atomic structure/composition, electronic structure, and catalytic/chemisorption properties of these nanoscale.

  5. Active Vibration Reduction of Titanium Alloy Fan Blades (FAN1) Using Piezoelectric Materials

    Science.gov (United States)

    Choi, Benjamin; Kauffman, Jeffrey; Duffy, Kirsten; Provenza, Andrew; Morrison, Carlos

    2010-01-01

    The NASA Glenn Research Center is developing smart adaptive structures to improve fan blade damping at resonances using piezoelectric (PE) transducers. In this paper, a digital resonant control technique emulating passive shunt circuits is used to demonstrate vibration reduction of FAN1 Ti real fan blade at the several target modes. Single-mode control and multi-mode control using one piezoelectric material are demonstrated. Also a conceptual study of how to implement this digital control system into the rotating fan blade is discussed.

  6. The influence of milling parameters on the material hardness in the case of magnesium alloy AZ61A

    Science.gov (United States)

    Grigoraş, C. C.; Brabie, G.

    2015-11-01

    This study was conducted in order to determine the material hardness value due to modification of the milling cutting parameters. The alloy hardness was analysed as a function of different cutting parameters for milling operations (speed, feed and depth of cut), using a face mill. A total number of 17 samples were machined using parameters obtained by combining the input parameters. The total number of combinations is reduced by a preoptimization, using the DesignExpert software. The cutting process was performed in dry conditions, and it was recorded that dry cutting magnesium-aluminium alloy AZ61A with the used parameters did not lead to chip ignition. The surface hardness was determined based on the Vickers scale (HV), its values ranging from 110.59 [HV] to 121.37 [HV]. The obtained results showed that the feed has a significant contribution in the surface harness modification. The application of the Taguchi method reveals that the material hardness can be improved, together with the manufacturing time, by means of the speed, feed and depth of cut maximization.

  7. Solid-state reactions during mechanical alloying of ternary Fe-Al-X (X=Ni, Mn, Cu, Ti, Cr, B, Si) systems: A review

    Science.gov (United States)

    Hadef, Fatma

    2016-12-01

    The last decade has witnessed an intensive research in the field of nanocrystalline materials due to their enhanced properties. A lot of processing techniques were developed in order to synthesis these novel materials, among them mechanical alloying or high-energy ball milling. In fact, mechanical alloying is one of the most common operations in the processing of solids. It can be used to quickly and easily synthesize a variety of technologically useful materials which are very difficult to manufacture by other techniques. One advantage of MA over many other techniques is that is a solid state technique and consequently problems associated with melting and solidification are bypassed. Special attention is being paid to the synthesis of alloys through reactions mainly occurring in solid state in many metallic ternary Fe-Al-X systems, in order to improve mainly Fe-Al structural and mechanical properties. The results show that nanocrystallization is the common result occurring in all systems during MA process. The aim of this work is to illustrate the uniqueness of MA process to induce phase transformation in metallic Fe-Al-X (X=Ni, Mn, Cu, Ti, Cr, B, Si) systems.

  8. Design of POLCA material control systems

    NARCIS (Netherlands)

    Riezebos, J.

    2010-01-01

    POLCA is a material control system designed for make-to-order or engineer-to-order companies. These firms have to cope with a high variety of customised products, and strong pressure to provide short throughput times. POLCA constrains the amount of work in progress on the shop floor in order to achi

  9. NASA-UVA Light Aerospace Alloy and Structure Technology Program Supplement: Aluminum-Based Materials for High Speed Aircraft. Final report, 1 December 1991-31 March 1996

    Energy Technology Data Exchange (ETDEWEB)

    Starke, E.A. Jr.

    1996-05-01

    This is the final report of the study `Aluminum-Based Materials for high Speed Aircraft` which had the objectives (1) to identify the most promising aluminum-based materials with respect to major structural use on the HSCT and to further develop those materials and (2) to assess the materials through detailed trade and evaluation studies with respect to their structural efficiency on the HSCT. The research team consisted of ALCOA, Allied-Signal, Boeing, McDonnell Douglas, Reynolds Metals and the University of Virginia. Four classes of aluminum alloys were investigated: (1) I/M 2XXX containing Li and I/M 2XXX with Li, (2) I/M 6XXX, (3) two P/M 2XXX alloys and (4) two different aluminum-based metal matrix composites (MMC). The I/M alloys were targeted for a Mach 2.0 aircraft and the P/M and MMC alloys were targeted for a Mach 2.4 aircraft. Design studies were conducted using several different concepts including skin/stiffener (baseline), honeycomb sandwich, integrally stiffened and hybrid adaptations (conventionally stiffened thin-sandwich skins). Alloy development included fundamental studies of coarsening behavior, the effect of stress on nucleation and growth of precipitates, and fracture toughness as a function of temperature were an integral part of this program. The details of all phases of the research are described in this final report.

  10. Hydrogen absorption of slurry system composed of different MgNi alloy and benzene

    Institute of Scientific and Technical Information of China (English)

    蔡官明; 陈长聘; 安越; 徐国华; 陈立新; 王启东

    2003-01-01

    The hydrogen absorption amount and kinetics of the slurry formed by suspending the MgNi alloy powderin liquid benzene were studied. It is discovered that hydrogen is absorbed by both the solid phase(alloy) and liquidphase(C6 H6) and the hydrogen absorption rate varies with the temperature and the content of the Mg-Ni in the slur-ry. Most hydrogen absorption curves of the slurry fall into two regions, in which the mechanism of hydriding reac-tion in the slurry system is different. In the former region, the hydriding of the alloy proceeds with hydrogen diffu-sing through C6 H6. The part in the second region is the outcome of the hydrogenation of C6 H6. At 548 K and underthe hydrogen pressure of 4.5 MPa the saturation capacity for the slurry of 80% C6 H6 (mass fraction)+20% MgNi(mass fraction) is 5.9% (mass fraction) hydrogen, which is 97% of the theoretic capacity of the slurry system.The hydride of the alloy MgNi, which is only the hydride of Mg2Ni phase, Mg2NiH4, is an efficient catalyst for thehydrogenation of C6 H6 into C6 H12 (C6 H6 +3H2→C6 H12 ) in the slurry system.

  11. Shape memory alloy heat engines and energy harvesting systems

    Energy Technology Data Exchange (ETDEWEB)

    Browne, Alan L; Johnson, Nancy L; Shaw, John Andrew; Churchill, Christopher Burton; Keefe, Andrew C; McKnight, Geoffrey P; Alexander, Paul W; Herrera, Guillermo A; Yates, James Ryan; Brown, Jeffrey W

    2014-09-30

    A heat engine includes a first rotatable pulley and a second rotatable pulley spaced from the first rotatable pulley. A shape memory alloy (SMA) element is disposed about respective portions of the pulleys at an SMA pulley ratio. The SMA element includes a first wire, a second wire, and a matrix joining the first wire and the second wire. The first wire and the second wire are in contact with the pulleys, but the matrix is not in contact with the pulleys. A timing cable is disposed about respective portions of the pulleys at a timing pulley ratio, which is different than the SMA pulley ratio. The SMA element converts a thermal energy gradient between the hot region and the cold region into mechanical energy.

  12. Rapid Prototyping for In Vitro Knee Rig Investigations of Prosthetized Knee Biomechanics: Comparison with Cobalt-Chromium Alloy Implant Material

    Directory of Open Access Journals (Sweden)

    Christian Schröder

    2015-01-01

    Full Text Available Retropatellar complications after total knee arthroplasty (TKA such as anterior knee pain and subluxations might be related to altered patellofemoral biomechanics, in particular to trochlear design and femorotibial joint positioning. A method was developed to test femorotibial and patellofemoral joint modifications separately with 3D-rapid prototyped components for in vitro tests, but material differences may further influence results. This pilot study aims at validating the use of prostheses made of photopolymerized rapid prototype material (RPM by measuring the sliding friction with a ring-on-disc setup as well as knee kinematics and retropatellar pressure on a knee rig. Cobalt-chromium alloy (standard prosthesis material, SPM prostheses served as validation standard. Friction coefficients between these materials and polytetrafluoroethylene (PTFE were additionally tested as this latter material is commonly used to protect pressure sensors in experiments. No statistical differences were found between friction coefficients of both materials to PTFE. UHMWPE shows higher friction coefficient at low axial loads for RPM, a difference that disappears at higher load. No measurable statistical differences were found in knee kinematics and retropatellar pressure distribution. This suggests that using polymer prototypes may be a valid alternative to original components for in vitro TKA studies and future investigations on knee biomechanics.

  13. Laser Weldability of High-Strength Al-Zn Alloys and Its Improvement by the Use of an Appropriate Filler Material

    Science.gov (United States)

    Enz, Josephin; Riekehr, Stefan; Ventzke, Volker; Huber, Norbert; Kashaev, Nikolai

    2016-06-01

    Heat-treatable Al-Zn alloys are promising candidates for use as structural lightweight materials in automotive and aircraft applications. This is mainly due to their high strength-to-density ratio in comparison to conventionally employed Al alloys. Laser beam welding is an efficient method for producing joints with high weld quality and has been established in the industry for many years. However, it is well known that aluminum alloys with a high Zn content or, more precisely, with a high (Zn + Mg + Cu) content are difficult to fusion weld due to the formation of porosity and hot cracks. The present study concerns the laser weldability of these hard-to-weld Al-Zn alloys. In order to improve weldability, it was first necessary to understand the reasons for weldability problems and to identify crucial influencing factors. Based on this knowledge, it was finally possible to develop an appropriate approach. For this purpose, vanadium was selected as additional filler material. Vanadium exhibits favorable thermophysical properties and, thereby, can improve the weldability of Al-Zn alloys. The effectiveness of the approach was verified by its application to several Al-Zn alloys with differing amounts of (Zn + Mg + Cu).

  14. Application of advanced austenitic alloys to fossil power system components

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.

    1996-06-01

    Most power and recovery boilers operating in the US produce steam at temperatures below 565{degrees}C (1050{degrees}F) and pressures below 24 MPa (3500 psi). For these operating conditions, carbon steels and low alloy steels may be used for the construction of most of the boiler components. Austenitic stainless steels often are used for superheater/reheater tubing when these components are expected to experience temperatures above 565{degrees}C (1050{degrees}F) or when the environment is too corrosive for low alloys steels. The austenitic stainless steels typically used are the 304H, 321H, and 347H grades. New ferritic steels such as T91 and T92 are now being introduced to replace austenitic: stainless steels in aging fossil power plants. Generally, these high-strength ferritic steels are more expensive to fabricate than austenitic stainless steels because the ferritic steels have more stringent heat treating requirements. Now, annealing requirements are being considered for the stabilized grades of austenitic stainless steels when they receive more than 5% cold work, and these requirements would increase significantly the cost of fabrication of boiler components where bending strains often exceed 15%. It has been shown, however, that advanced stainless steels developed at ORNL greatly benefit from cold work, and these steels could provide an alternative to either conventional stainless steels or high-strength ferritic steels. The purpose of the activities reported here is to examine the potential of advanced stainless steels for construction of tubular components in power boilers. The work is being carried out with collaboration of a commercial boiler manufacturer.

  15. Effect of welding speed on the material flow patterns in friction stir welding of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hua; Wu Huiqiang; Huang Jihua; LIN Sanbao; WU Lin

    2007-01-01

    The clear zigzag-line pattern on transverse cross sections can be used to explain the formation mechanism of the weld nugget when friction stir welded AZ31 magnesium alloy without any other insert material is used as mark. It provides a simple and useful method to research the joining mechanism of friction stir welding. The rotation speed is kept at 1000 r/min and the welding speed changes from 120 mm/min to 600 mm/min. The macrostructure on the transverse cross section was divided into several parts by faying surface. The results show that the shape and formation procedure of the weld nugget change with the welding speed. There are two main material flows in the weld nugget: one is from the advancing side and the other is from the retreating side. A simple model on the weld nugget formation of FSW is presented in this article.

  16. Basic research for alloy design of Nb-base alloys as ultra high temperature structural materials; Chokoon kozoyo niobuki gokin no gokin sekkei no tame no kisoteki kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Miura, E. [Tohoku University, Sendai (Japan); Yoshimi, K.; Hanada, S. [Tohoku Univ., Sendai (Japan). Research Inst. for Iron, Steel and Other Metals

    1997-02-01

    This paper describes an influence of additional elements on the high temperature deformation behavior of Nb-base solid solution alloys. Highly concentrated solid solution single crystals of Nb-Ta and Nb-Mo alloys were prepared. Compression test and strain rate sudden change test were conducted in the vacuum at temperatures ranging from 77 to 1773 K, to determine the strain rate sensitivity index. Yield stress of the Nb-Ta alloy was similar to that of Nb alloy at temperatures over 0.3{times}T{sub M}, where T{sub M} is fusing point of Nb. While, the yield stress increased with increasing the impurity oxygen concentration at temperatures below 0.3{times}T{sub M}. The yield stress became much higher than that of Nb alloy. The strain rate sensitivity index showed positive values in the whole temperature range. On the other hand, the yield stress of Nb-Mo alloy was higher than that of Nb alloy in the whole temperature range, and increased with increasing the Mo concentration. The strain rate sensitivity index showed negative values at the temperature range from 0.3{times}T{sub M} to 0.4{times}T{sub M}. It was found that serration occurred often for Nb-40Mo alloys. 1 ref., 4 figs., 1 tab.

  17. Worldwide clean energy system technology using hydrogen (WE-NET). subtask 5. Development of hydrogen transfer and storage technology (research and development of technologies for hydrogen transport and storage by hydrogen absorbing alloys); Suiso riyo kokusai clean energy system gijutsu (WE-NET). subtask 5. Suiso yuso chozo gijutsu no kaihatsu (bunsan yuso chozoyo suiso kyuzo gokin no kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-03-01

    This report describes a guiding principle of new hydrogen absorbing alloy design, case studies on the stationary hydrogen storage systems for multiple dwelling houses using hydrogen absorbing alloys and on the hydrogen fuel tank systems for a motor vehicle, and survey on development status in the world. As a result of the investigation of alloys, it was concluded that realization of hydrogen absorbing alloys with new target properties of the WE-NET Project is not easy through the current technology. It was found that two kinds of Mg-based and V-based high capacity materials must be selected as target alloys among current alloys, and that three techniques, i.e., ultra-fine microstructure, composite, and amorphousness, are effective for improving the hydrogen discharge property which has been a problem of these alloys. It was desired that the latest techniques are established by integrating these materials and techniques. It is necessary to promote the development of brake-through new materials by new concepts and technologies through the cooperation of national institutes, universities, and companies. 124 refs., 56 figs., 11 tabs.

  18. Advanced Materials for Mercury 50 Gas Turbine Combustion System

    Energy Technology Data Exchange (ETDEWEB)

    Price, Jeffrey

    2008-09-30

    injector development, multiple concepts including high thermal resistance thermal barrier coatings (TBC), oxide dispersion strengthened (ODS) alloys, continuous fiber ceramic composites (CFCC), and monolithic ceramics were evaluated before down-selection to the most promising candidate materials for field evaluation. Preliminary, component and sub-scale testing was conducted to determine material properties and demonstrate proof-of-concept. Full-scale rig and engine testing was used to validated engine performance prior to field evaluation at a Qualcomm Inc. cogeneration site located in San Diego, California. To ensure that the CFCC liners with the EBC proposed under this program would meet the target life, field evaluations of ceramic matrix composite liners in Centaur{reg_sign} 50 gas turbine engines, which had previously been conducted under the DOE sponsored Ceramic Stationary Gas Turbine program (DE-AC02-92CE40960), was continued under this program at commercial end-user sites under Program Subtask 1A - Extended CFCC Materials Durability Testing. The goal of these field demonstrations was to demonstrate significant component life, with milestones of 20,000 and 30,000 hours. Solar personnel monitor the condition of the liners at the field demonstration sites through periodic borescope inspections and emissions measurements. This program was highly successful at evaluating advanced materials and down-selecting promising solutions for use in gas turbine combustions systems. The addition of the advanced materials technology has enabled the predicted life of the Mercury 50 combustion system to reach 30,000 hours, which is Solar's typical time before overhaul for production engines. In particular, a 40 mil thick advanced Thermal Barrier Coating (TBC) system was selected over various other TBC systems, ODS liners and CFCC liners for the 4,000-hour field evaluation under the program. This advanced TBC is now production bill-of-material at various thicknesses up to 40

  19. Leading research on supermetals. Part 2. Bulky material (Al system); Supermetal no sendo kenkyu. 2. Ogata sozai (aluminium kei)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-03-01

    In order to find the higher critical strength, toughness and corrosion resistance of Al system materials than those obtained by conventional methods, crystal grain control was studied in a finer-grain region. The above characteristics of Al materials obtained by conventional technologies such as alloy element addition and heat treatment controlling crystal grains of several tens {mu}m are approaching critical values, resulting in poor characteristics for the latest needs. It has been confirmed experimentally in fundamental studies using small specimens that fine crystal grains of several {mu}m can remarkably enhance the above characteristics. Technology for creating mesoscopic structure-controlled materials was thus studied. In particular, creation of ultra-fine advanced Al alloy bulk materials by cryogenic processing method was selectively studied. The developmental approach and its issue were thus revealed for creating mesoscopic crystal structure by recovery and recrystallization of a highly distorted state obtained by cryogenic processing. 102 refs., 80 figs., 8 tabs.

  20. Bioinspired Soft Actuation System Using Shape Memory Alloys

    Directory of Open Access Journals (Sweden)

    Matteo Cianchetti

    2014-07-01

    Full Text Available Soft robotics requires technologies that are capable of generating forces even though the bodies are composed of very light, flexible and soft elements. A soft actuation mechanism was developed in this work, taking inspiration from the arm of the Octopus vulgaris, specifically from the muscular hydrostat which represents its constitutive muscular structure. On the basis of the authors’ previous works on shape memory alloy (SMA springs used as soft actuators, a specific arrangement of such SMA springs is presented, which is combined with a flexible braided sleeve featuring a conical shape and a motor-driven cable. This robot arm is able to perform tasks in water such as grasping, multi-bending gestures, shortening and elongation along its longitudinal axis. The whole structure of the arm is described in detail and experimental results on workspace, bending and grasping capabilities and generated forces are presented. Moreover, this paper demonstrates that it is possible to realize a self-contained octopus-like robotic arm with no rigid parts, highly adaptable and suitable to be mounted on underwater vehicles. Its softness allows interaction with all types of objects with very low risks of damage and limited safety issues, while at the same time producing relatively high forces when necessary.

  1. AB5-type Hydrogen Storage Alloy Modified with Ti/Zr Used as Anodic Materials in Borohydride Fuel Cell

    Institute of Scientific and Technical Information of China (English)

    Lianbang WANG; Chunan MA; Xinbiao MAO; Yuanming SUN; Seijiro SUDA

    2005-01-01

    Fuel cell using borohydride as the fuel has received much attention. AB5-type hydrogen storage alloy used as the anodic material instead of noble metals has been investigated. In order to restrain the generation of hydrogen and enhance the utilization of borohydride, Ti/Zr metal powders has been added into the parent LmNi4.78Mn0.22 (where Lm is La-richened mischmetal) alloy (LNM) by ball milling and heat treatment methods. It is found that the addition of Ti/Zr metal powders lowers the electrochemical catalytic activity of the electrodes, at the same time, restrains the generation of hydrogen and enhances the utilization of the fuel. All the results show that the hydrogen generation rate or the utilization of the fuel is directly relative to the electrochemical catalytic activity or the discharge capability of the electrodes. The utilization of the fuel increases with discharge current density. It is very important to find a balance between the discharge capability and the utilization of the fuel.

  2. FACADE SYSTEM MADE OF POROUS MATERIALS

    Directory of Open Access Journals (Sweden)

    Zhukov Aleksey Dmitrievich

    2012-10-01

    Full Text Available The proposed multi-component façade system is made of porous concretes employed both as bearing structures and for heat insulation and fireproofing purposes. The authors also provide their recommendations in respect of the mounting of the proposed façade system. The façade system considered in the article is composed of wall foam concrete blocks reinforced by basalt fibers (bearing elements of the structure, cellular concrete polystyrene (thermal insulation, and porous concrete (fireproofing and thermal insulation. Retained shuttering (in the fireproofing sections represents chrysolite cement sheets attached to the structures composed of glass-fiber plastic elements. The application of insulating porous concrete as a fireproofing material is based on the principle of adjustable stress-strained states of materials in the environment of variable pressure. This technology was developed at Moscow State University of Civil Engineering, and it was initially designated for the manufacturing of tailor-made products. The above concrete is also designated for retained shuttering and modified cavity masonry walls. Porous concrete that expands inside the fireproofing cavity ensures a tight contact both with the basic material and thermal insulation plates. The use of materials of the same origin (Portland cement means the formation of strong transition zones connecting the system components in the course of its hardening and further operation. The results of the thermotechnical calculation demonstrate that the thermal resistance registered on the surface of the wall that is 3 meters high (that has a 0.4 m fireproofing cavity is equal to 3.98 sq. m. C/Wt. The value of the coefficient of thermotechnical heterogeneity (r is equal to 0.86 with account for the thickness and thermal conductivity of point and linear elements. If the thermotechnical heterogeneity is taken into consideration, the thermal resistance of the proposed wall is equal to 3.42 m2 С/Wt.

  3. Mechanical alloying in Fe2O3-MO (M: Zn, Ni, Cu, Mg) systems

    DEFF Research Database (Denmark)

    Jiang, Jianzhong; Gerward, Leif; Mørup, Steen

    1999-01-01

    of MFe2O4 ferrites are critically discussed. No significant with respect to ferrite formation rates was observed in open and closed containers used here. In the Fe2O3/ZnO system, a single ferrite phase can be synthesized but in other systems no significant amounts of ferrites are formed by high......Mechanical alloying processes in four Fe2O3MO (M: Zn, Ni, Cu, Mg) systems by high-energy ball milling from simple oxide powder mixtures in both open and closed tungsten carbide containers have been investigated by x-ray powder diffraction and Mossbauer spectroscopy. Mechanisms for the formation......-energy ball milling under the conditions used here. The dominant alloying mechanism depends on the interdiffusion at relatively low temperatures. The experimental results may also be explained by the crystal structures of the reactants and the ferrites....

  4. Interaction of ions in water system containing copper-zinc alloy for boiler energy saving

    Institute of Scientific and Technical Information of China (English)

    MING Xing; LIANG Jinsheng; OU Xiuqin; TANG Qingguo; DING Yan

    2006-01-01

    Copper-zinc alloy element for boiler energy saving was put in the intake of simulated boiler system to investigate the interaction and transfer of ions in water system both theoretically and experimentally. The fouling was analyzed by scanning electron microscopy (SEM) and energy dispersive X-ray detector (EDX). The results show that the transfer of calcium and magnesium ions in heat-transfer-surface-water system is affected by zinc ions dissolved from the alloy because of primary battery reaction. Some calcium ions of calcium carbonate crystal are replaced by zinc ions, the growth of aragonite crystal nucleus is retarded, and the transition of calcium carbonate from aragonite to calcite is hampered.

  5. 高分子合金膜体系的相容性%Polymer blend miscibility and compatibility study for polymer alloy membrane material modification

    Institute of Scientific and Technical Information of China (English)

    孙本惠

    2011-01-01

    Polymer alloy technologies enable two or more polymers to be combined to realize new properties and levels of performance that were not possible with the individual polymers themselves. Therefore, they have become the most feasible and effective methods to realize the modification of polymeric membrane materials. The miscibility and compatibility of the various polymeric components, and thus the formation of homogenious phase to multiphase systems in casting solution play a decisive role in influencing the physical properties of the membranes prepared from it. In this article, the principles of thermodynamic to evaluate the miscibility and compatibility between polymers in polymer blend or alloy systems were thoroughly reviewed and discussed, including the basic theory and models for polymer miscibility study, the analysis of the ternary phase diagram of polymer A-polymer Insolvent mixture system, the thermodynamics of polymer blend phase separation during phase inversion, the critical phase separation condition, and the theoretical prediction of the polymer blend miscibility and compatibility.%高分子膜材料的合金化是最为简便有效的膜材料改性方法,不同聚合物之间的相容性是决定高分子合金膜物理性质的关键因素.文章讨论了涉及高分子合金膜体系相容性的几个主要热力学基础问题,包括两组分聚合物相容性的相图分析、高分子共混物在相转化过程中发生相分离的热力学、相分离的临界条件、高分子合金体系相容性的理论预测.

  6. Simulation of fuzzy control systems for nonferrous alloy vacuum counter-pressure casting

    Institute of Scientific and Technical Information of China (English)

    YAN Qing-song; CAI Qi-zhou; WEI Bo-kang; YU Huan; YU Zi-rong

    2005-01-01

    Through simulation analyses of vacuum counter-pressure casting fuzzy control systems based on MATLAB, fuzzy control systems designed by simulation can track technical route established well. When transmission functions of vacuum counter-pressure casting controlled objects are changed in operation, fuzzy control systems can carry on self-regulation and stabilize quickly, and embody the advantages of fleet response velocity and little adjusting quantity. The design of vacuum counter-pressure casting fuzzy control systems is accelerated and improved greatly by simulation based on MATLAB. Meanwhile, their design is accurate and reliable. Moreover, microstructure and properties of thin-wall aluminum alloy castings are improved effectively by using fuzzy control systems.

  7. Tungsten alloyed with rhenium as an advanced material for heat-resistant silicon ICs interconnects

    Science.gov (United States)

    Belov, A. N.; Chaplygin, Yu. A.; Golishnikov, A. A.; Kostyukov, D. A.; Putrya, M. G.; Safonov, S. O.; Shevyakov, V. I.

    2016-12-01

    This paper presents the results of comparative analysis of the electrical and mechanical characteristics of the tungsten and tungsten alloyed with rhenium films deposited on silicon, from the point of view of their use as interconnects in silicon ICs. W and W (Re-5%) alloyed with rhenium films were made by magnetron deposition. Sheet resistivity for W and W (Re- 5%) was 13 and 27 μOhm·cm respectively. Elemental composition the formed films was examined by Auger spectroscopy. To investigate the electromigration resistance of the conductors a methodology based on the accelerated electromigration testing at constant temperature was used. A comparative analysis of the mechanical stresses carried out in the W and W(Re - 5%) films. For this purpose was applied non-destructive method for optical laser scanning. At the same time, these films explored their ability of adhesion to silicon and silicon oxide. It is shown that the pull force of the W(Re - 5%) films was 1500 G/mm2, of the W films 700 G/mm2

  8. Alloy by design: A materials genome approach to advanced high strength stainless steels for low and high temperature applications

    NARCIS (Netherlands)

    Lu, Q.; Xu, W.; Van der Zwaag, S.

    2016-01-01

    We report a computational 'alloy by design' approach which can significantly accelerate the design process and substantially reduce the development costs. This approach allows simultaneously optimization of alloy composition and heat treatment parameters based on the integration of thermodynamic, th

  9. Wear behavior of 2-1/4 Cr-1 Mo tubing against alloy 718 tube-support material in sodium-cooled steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, W L

    1983-05-01

    A series of prototypic steam generator 2-{1/4} Cr-1 Mo tube/alloy 718 tube support plate wear tests were conducted in direct support of the Westinghouse Nuclear Components Division -- Breeder Reactor Components Project Large Scale steam Generator design. The initial objective was to verify the acceptable wear behavior of softer, over-aged'' alloy 718 support plate material. For all interfaces under all test conditions, resultant wear damage was adhesive in nature with varying amounts of 2-{1/4} Cr-1 Mo tube material being adhesively transferred to the alloy 718 tube supports. Maximum tube wear depths exceeded the initially established design allowable limit of 127 {mu}m (.005 in.) at 17 of the 18 interfaces tested. A decrease in contact stresses produced acceptable tube wear depths below a readjusted maximum design allowable value of 381 {mu}m (.015 in.). Additional conservatisms associated with the simulation of a 40-year lifetime of rubbing in a one-week laboratory test provided further confidence that the 381 {mu}m maximum tube wear allowance would not be exceeded in service. Softer, over-aged'' alloy 718 material was found to produce slightly less wear damage on 2-{1/4} Cr-1 Mo tubing than fully age hardened material. Also, air formed oxide films on the alloy 718 reduced initial tube wear and delayed the onset of adhesive surface damage. However, at high surface stress levels, these films were not sufficiently stable to provide adequate long term protection from adhesive wear. The results of the present work and those of previous test programs suggest that the successful in-sodium tribological performance of 2-{1/4} Cr-1 Mo/alloy 718 rubbing couples is dependent upon the presence of lubricative surface films, such as oxides and/or surface reaction or deposition products. 11 refs., 13 figs., 4 tabs.

  10. Weldability and joining techniques for advanced fossil energy system alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lundin, C.D.; Qiao, C.Y.P.; Liu, W.; Yang, D.; Zhou, G.; Morrison, M. [Univ. of Tennessee, Knoxville, TN (United States)

    1998-05-01

    The efforts represent the concerns for the basic understanding of the weldability and fabricability of the advanced high temperature alloys so necessary to affect increases in the efficiency of the next generation Fossil Energy Power Plants. The effort was divided into three tasks with the first effort dealing with the welding and fabrication behavior of 310HCbN (HR3C), the second task details the studies aimed at understanding the weldability of a newly developed 310TaN high temperature stainless (a modification of 310 stainless) and Task 3 addressed the cladding of austenitic tubing with Iron-Aluminide using the GTAW process. Task 1 consisted of microstructural studies on 310HCbN and the development of a Tube Weldability test which has applications to production welding techniques as well as laboratory weldability assessments. In addition, the evaluation of ex-service 310HCbN which showed fireside erosion and cracking at the attachment weld locations was conducted. Task 2 addressed the behavior of the newly developed 310 TaN modification of standard 310 stainless steel and showed that the weldability was excellent and that the sensitization potential was minimal for normal welding and fabrication conditions. The microstructural evolution during elevated temperature testing was characterized and the second phase particles evolved upon aging were identified. Task 3 details the investigation undertaken to clad 310HCbN tubing with Iron Aluminide and developed welding conditions necessary to provide a crack free cladding. The work showed that both a preheat and a post-heat was necessary for crack free deposits and the effect of a third element on the cracking potential was defined together with the effect of the aluminum level for optimum weldability.

  11. The Examination of the Aluminum Alloy 7017 as a Replacement for the Aluminum Alloy 7039 in Lightweight Armor Systems

    Science.gov (United States)

    2016-07-01

    any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters...ELEMENT NUMBER 6. AUTHOR(S) Tyrone L Jones and Brian E Placzankis 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING...ABSTRACT The aluminum alloy (AA) 7039 has been recognized as a serviceable armor plate alloy for years. However, the inherent stress corrosion

  12. Theory-Guided Materials Design of Multi-Phase Ti-Nb Alloys with Bone-Matching Elastic Properties

    Directory of Open Access Journals (Sweden)

    Jörg Neugebauer

    2012-10-01

    Full Text Available We present a scale-bridging approach for modeling the integral elasticresponse of polycrystalline composite that is based on a multi-disciplinary combination of(i parameter-free first-principles calculations of thermodynamic phase stability andsingle-crystal elastic stiffness; and (ii homogenization schemes developed forpolycrystalline aggregates and composites. The modeling is used as a theory-guidedbottom-up materials design strategy and applied to Ti-Nb alloys as promising candidatesfor biomedical implant applications. The theoretical results (i show an excellent agreementwith experimental data and (ii reveal a decisive influence of the multi-phase character ofthe polycrystalline composites on their integral elastic properties. The study shows thatthe results based on the density functional theory calculations at the atomistic level canbe directly used for predictions at the macroscopic scale, effectively scale-jumping severalorders of magnitude without using any empirical parameters.

  13. On amorphization and nanocomposite formation in Al–Ni–Ti system by mechanical alloying

    Indian Academy of Sciences (India)

    K Das; G K Dey; B S Murty; S K Pabi

    2005-11-01

    Amorphous structure generated by mechanical alloying (MA) is often used as a precursor for generating nanocomposites through controlled devitrification. The amorphous forming composition range of ternary Al–Ni–Ti system was calculated using the extended Miedema's semi-empirical model. Eleven compositions of this system showing a wide range of negative enthalpy of mixing (− mix) and amorphization (− amor) of the constituent elements were selected for synthesis by MA. The Al88Ni6Ti6 alloy with relatively small negative mix (−0.4 kJ/mol) and amor (−14.8 kJ/mol) became completely amorphous after 120 h of milling, which is possibly the first report of complete amorphization of an Al-based rare earth element free Al–TM–TM system (TM = transition metal) by MA. The alloys of other compositions selected had much more negative mix and amor; but they yielded either nanocomposites of partial amorphous and crystalline structure or no amorphous phase at all in the as-milled condition, evidencing a high degree of stability of the intermetallic phases under the MA environment. Hence, the negative mix and amor are not so reliable for predicting the amorphization in the present system by MA.

  14. MATE (Materials for Advanced Turbine Engines) Program, Project 3. Volume 2: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner

    Science.gov (United States)

    Bose, S.; Sheffler, K. D.

    1988-01-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Two yttria (Y2O3) dispersion strengthened alloys were evaluated; Incoloy MA956 and Haynes Development Alloy (HDA) 8077 (NiCrAl base). Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. MA956 was selected as the final alloy based on manufacturing reproducibility for evaluation as a burner liner. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components and using a louvered configuration was designed and constructed. The louvered configuration was chosen because of field experience and compatibility with the bill of material PW2037 design. The simulated flight cycle for the ground based engine tests consisted of 4.5 min idle, 1.5 min takeoff and intermediate conditions in a PW2037 engine with average uncorrected combustor exit temperature of 1527 C. Post test evaluation consisting of visual observations and fluorescent penetrant inspections was conducted after 500 cycles of testing. No loss of integrity in the burner liner was shown.

  15. 汽车保险杠使用PA/EGMA合金材料的研究%Research on Automobile Bumper using the PA6/EGMA Alloy Materials

    Institute of Scientific and Technical Information of China (English)

    林博

    2015-01-01

    The PA6/EGMA alloy was prepared using EGMA as compatibilizer and toughener in a reactive extrusion process. The optimum processing parameter and formulation for the PA6/EGMA alloy of Car Bumper new materials were determine, blends of the alloy could be improved. The alloy had a good process ability, higher impact resistance and spray-paint easily, being a new product excellent comprehensive performance impact. The PA6/EGMA alloy Show the non-viscoelastic polymer materials in high speed impact still has higher toughness properties.%采用聚乙烯—甲基丙烯酸缩水甘油酯(EGMA)作为增容剂和增韧剂,利用反应增容技术制备了PA6/EGMA的合金。通过试验确定了PA/EGMA合金汽车保险杠新材料的最佳配方,提高合金的综合性能。该合金具有良好的加工性能,较高的抗冲击性能并易于喷涂,是综合性能优良的抗冲击新产品。PA6/EGMA 合金表现出非粘弹性高分子材料在高速冲击时仍然具有较高的韧性的特性。

  16. Mutual alloying of XAs (X=Ga, In, Al) materials: Tuning the optoelectronic and thermodynamic properties for solar energy applications

    KAUST Repository

    Haq, Bakhtiar Ul

    2014-02-01

    In the present work we did mutual alloying of the versatile XAs (X=Ga, In, Al) materials in order to improve their efficiency and enhance their range of technological applications using state of the art first principles method. We investigate the structural, electronic and thermodynamic properties of Ga1-xAlxAs, Ga1-xInxAs and In1-xAlxAs for x=0.25, 0.50, and 0.75. Calculations have been performed using the density functional theory (DFT) as implemented within the full potential linearized augmented plane wave plus local orbital (FP-LAPW+lo) method. For exchange and correlation energy treatment, we employed the local density approximations (LDA) as proposed by Wang and Perdew and the generalized gradient approximation (GGA) from Perdew et al. proposed. To calculate the accurate band structure, recently modified Becke Johnson (mBJ) potential was suggested as an alternative. Our calculations show a linear fall in the lattice constant in contrast to linear rise in bulk moduli of Ga1-xAlxAs and In1-xAlxAs with the increase of Al concentration. However the change of indium concentration in Ga1-xInxAs is displaying a reverse effect. The energy band gap of Ga1-xAlxAs and In1-xAlxAs was found to be increased, where a crossover from direct to indirect band gap has been observed with the increase of Al concentration. This direct to indirect crossover was found at 93.4% of Al concentration for Ga1-xAlxAs and at 84.63% of Al concentration for In1-xAlxAs. The effect of the mutual alloying of XAs materials on the thermodynamic properties is comprehensively reported. © 2013 Elsevier Ltd.

  17. Development of fine-grain size titanium 6Al–4V alloy sheet material for low temperature superplastic forming

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Tuoyang [State Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan (China); Liu, Yong, E-mail: yonliu@csu.edu.cn [State Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan (China); Sanders, Daniel G. [Boeing Research and Technology, Seattle, WA (United States); Liu, Bin; Zhang, Weidong; Zhou, Canxu [State Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan (China)

    2014-07-01

    Fine-grained titanium 6Al–4V alloy, which typically has a grain size of about 1–2 μm, can be made to superplastic form at around 800 °C with special processing. The normal temperature for superplastic forming (SPF) with conventional titanium 6Al–4V sheet material is 900 °C. The lower temperature performance is of interest to the Boeing Company because it can be exploited to achieve significant cost savings in processing by reducing the high-temperature oxidation of the SPF dies, improving the heater rod life for the hot presses, increasing operator safety and replacing the chemical milling operation to remove alpha case contamination with a less intensive nitric hydrofluoric acid etchant (pickle). In this report, room temperature tensile tests and elevated temperature constant strain rate tensile tests of fine-grained Ti–6Al–4V sheets provided by the Baoti Company of Xi'an, China, were conducted according to the test method standards of ASTM-E8 and ASTM-E2448. The relationships among the processing parameters, microstructure and superplastic behavior have been analyzed. The results show that two of the samples produced met the Boeing minimum requirements for low-temperature superplasticity. The successful material was heat-treated at 800 °C subsequent to hot rolling above the beta transus temperature, T{sub β}-(150–250 °C). It was found that the sheet metal microstructure has a significant influence on superplastic formability of the Ti–6Al–4V alloy. Specifically, fine grains, a narrow grain size distribution, low grain aspect ratio and moderate β phase volume fraction can contribute to higher superplastic elongations.

  18. The relationship between viscosity and glass forming ability of Al-(Ni)-Yb alloy systems

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The dynamic viscosity of Al-Yb and Al-Ni-Yb superheated melts was measured using a torsional oscillation viscometer. The results show that the temperature dependence of viscosity fits the Arrhenius law well and the fitting factors are calculated. The amorphous ribbons of these alloys were produced by the melt spinning technique and the thermal properties were characterized by using a differential scanning calorimetry (DSC). E (the activation energy for viscous flow), which reflects the change rate of viscosity, has a good negative relation with the GFA in both Al-Yb and Al-Ni-Yb systems. However, there is no direct relation between liquidus viscosity (ηL) and GFA. The superheated fragility M can predict GFA in Al-Yb or Al-Ni-Yb alloy system.

  19. RESEARCH OF GAS-FORMING ABILITY OF THE MATERIALS USED AT DEVELOPMENT OF DIVIDING COVERINGS FOR THE MOLDS OF CASTING OF ALUMINUM ALLOYS UNDER PRESSURE

    Directory of Open Access Journals (Sweden)

    A. M. Mihaltsov

    2012-01-01

    Full Text Available The methods of carrying out of experiments by determination of gas creating ability of different materials which are of interest from the point of view of molding of aluminum alloys under pressure are given and described, and the results of research are presented as well.

  20. Minimizing Segregation During the Controlled Directional Solidification of Dendritic Alloys Publication: Metallurgical and Materials Transactions

    Science.gov (United States)

    Grugel, R. N.; Fedoseyev, A. I.; Kim, S.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    Gravity-driven thermosolutal convection that arises during controlled directional solidification (DS) of dendritic alloys promotes detrimental macro-segregation (e.g. freckles and steepling) in products such as turbine blades. Considerable time and effort has been spent to experimentally and theoretically investigate this phenomena; although our knowledge has advanced to the point where convection can be modeled and accurately compared to experimental results, little has been done to minimize its onset and deleterious effects. The experimental work demonstrates that segregation can be. minimized and microstructural uniformity promoted when a slow axial rotation is applied to the sample crucible during controlled directional solidification processing. Numerical modeling utilizing continuation and bifurcation methods have been employed to develop accurate physical and mathematical models with the intent of identifying and optimizing processing parameters.

  1. Influence of material modeling on earing prediction in cup drawing of AA3104 aluminum alloy sheet

    Science.gov (United States)

    Fukumasu, H.; Kuwabara, T.; Takizawa, H.

    2016-08-01

    In-plane biaxial tension and combined tension-compression tests are carried out for AA3104 aluminum alloy sheets. Linear stress paths are applied to cruciform specimens to measure the contours of plastic work in the stress space and the directions of plastic strain rates at each stress path. Coefficients α 1- α 8 and exponent M of the Yld2000-2d yield function are determined to minimize the mean square error of the analytical yield locus from a measured work contour. The values of the weighting coefficients in the evaluation of the error are varied to check the effect of a specific stress state on the earing behavior. The effects of the combinations of the weighting coefficients on the accuracy of earing prediction in the cup drawing process are discussed.

  2. Optimization of Master Alloy Amount and Gating System Design for Ductile Cast Iron Obtain in Lost Foam Process

    OpenAIRE

    Just, P.; R. Kaczorowski; T. Pacyniak

    2013-01-01

    The paper presents the optimization of master alloy amount for the high nodular graphite yield (80-90%) in cast iron obtain in lost foam process. The influence of the gating system configuration and the shape of the reaction chamber, the degree of spheroidisation cast iron was examined. Research has shown that the, optimal of master alloy amount of 1.5% by mass on casting iron. The degree of spheroidisation is also influenced by the gating system configuration. The best spheroidisation effect...

  3. Smart Optical Material Characterization System and Method

    Science.gov (United States)

    Choi, Sang Hyouk (Inventor); Park, Yeonjoon (Inventor)

    2015-01-01

    Disclosed is a system and method for characterizing optical materials, using steps and equipment for generating a coherent laser light, filtering the light to remove high order spatial components, collecting the filtered light and forming a parallel light beam, splitting the parallel beam into a first direction and a second direction wherein the parallel beam travelling in the second direction travels toward the material sample so that the parallel beam passes through the sample, applying various physical quantities to the sample, reflecting the beam travelling in the first direction to produce a first reflected beam, reflecting the beam that passes through the sample to produce a second reflected beam that travels back through the sample, combining the second reflected beam after it travels back though the sample with the first reflected beam, sensing the light beam produced by combining the first and second reflected beams, and processing the sensed beam to determine sample characteristics and properties.

  4. Constitutive Behavior and Modeling of Al-Cu Alloy Systems

    Science.gov (United States)

    2013-05-01

    34Dislocation Mechanics Based Analysis Of Material Dynamics Behavior." Journal De Physique , 1988. Banerjee, Biswajit. "The Mechanical Threshold...Mechanical Threshold of Dynamically Deformed Copper and Nitronic 40." Journal de Physique , 1985: 25- 34. Gama, B. A., S. L. Lopatnikov, and J. W. G

  5. Equilibrium electrochemical synthesis diagrams of systems, forming homogeneous alloys and compounds

    Directory of Open Access Journals (Sweden)

    Kaptay G.

    2003-01-01

    Full Text Available In the present paper thermodynamic limitations will be derived and summarized in the form of Equilibrium Electrochemical Synthesis (EES diagrams, in order to predict the composition of the equilibrium phase, synthesized by galvanostatic co-deposition of components on inert electrodes. As a thermodynamic parameter, a difference of deposition potentials of pure components ( ∆E on inert cathodes is used (this parameter is a function of melt composition and temperature. Generally, the EES diagram predicts the equilibrium composition of the alloy as function temperature and ∆E. However, for systems with homogeneous alloy formation the composition- ∆E diagrams, drawn at a fixed temperature are more informative. As examples EES diagrams are constructed for the liquid Mg-Nd alloy, for some A(III-B(V (where A = Al, Ga, In and B = As, Sb, Si-C and for the Al-Ti system. For the Al-rich part of the Al-Ti system, also a semi-schematic non-equilibrium ES diagram is constructed. Based on these diagrams, the synthesis conditions of various phases has been discussed.

  6. Crack growth rates and metallographic examinations of Alloy 600 and Alloy 82/182 from field components and laboratory materials tested in PWR environments.

    Energy Technology Data Exchange (ETDEWEB)

    Alexandreanu, B.; Chopra, O. K.; Shack, W. J.

    2008-05-05

    In light water reactors, components made of nickel-base alloys are susceptible to environmentally assisted cracking. This report summarizes the crack growth rate results and related metallography for field and laboratory-procured Alloy 600 and its weld alloys tested in pressurized water reactor (PWR) environments. The report also presents crack growth rate (CGR) results for a shielded-metal-arc weld of Alloy 182 in a simulated PWR environment as a function of temperature between 290 C and 350 C. These data were used to determine the activation energy for crack growth in Alloy 182 welds. The tests were performed by measuring the changes in the stress corrosion CGR as the temperatures were varied during the test. The difference in electrochemical potential between the specimen and the Ni/NiO line was maintained constant at each temperature by adjusting the hydrogen overpressure on the water supply tank. The CGR data as a function of temperature yielded activation energies of 252 kJ/mol for a double-J weld and 189 kJ/mol for a deep-groove weld. These values are in good agreement with the data reported in the literature. The data reported here and those in the literature suggest that the average activation energy for Alloy 182 welds is on the order of 220-230 kJ/mol, higher than the 130 kJ/mol commonly used for Alloy 600. The consequences of using a larger value of activation energy for SCC CGR data analysis are discussed.

  7. Methods for modeling and control of systems with hysteresis of shape memory alloy actuators

    Science.gov (United States)

    Wang, Yu Feng

    Hysteresis widely exists in smart materials such as shape memory alloys (SMAs), piezoelectrics, magnetorheological (MR) fluids, electrorheological (ER) fluids and so on. It severely affects the applicability of such materials in actuators and sensors. In this thesis, problems of modeling and control of systems with hysteresic SMAs actuators are studied. The approaches are also applicable to control of a wide class of smart actuators. Hysteresis exhibited by SMAs actuators is rate-independent when the input frequency is low, and can be modeled by a classical Preisach model or a KP model. The classical Preisach hysteresis model is a foundation of other hysteresis models. In this thesis, traditional methods are explained in advance to identify and implement the classical Preisach model. Due to the extremely large amount of computation involved in the methods, a new form of the Preisach model, linearly parameterized Preisach model, is introduced, and then an effective method to implement the model is presented. The KP model is a more effective operator to describe the Preisach class of hysteresis than the Preisach model. The relationship between the two models is revealed to verify the effectiveness of the KP model. Also, a linearly parameterized KP model is proposed. For both of the Preisach hysteresis model and the KP hysteresis model, algorithms of inverse hysteresis operators are developed, and simulations for modeling and inverse compensation are conducted. Since the Preisach model and the KP model can only describe hysteresis which has saturation states and reverse curves with zero initial slopes, a novel hysteresis model is defined to overcome these shortcomings. The newly defined hysteresis model is a low dimensional hysteresis model and can describe hysteresis which has revertible linear parts and reverse curves with non-zero initial slopes. The problems for controlling systems with input hysteresis have been pursued along three different paths: inverse

  8. Advanced composite materials for optomechanical systems

    Science.gov (United States)

    Zweben, Carl

    2013-09-01

    Polymer matrix composites (PMCs) have been well established in optomechanical systems for several decades. The other three classes of composites; metal matrix composites (MMCs), ceramic matrix composites (CMCs), and carbon matrix composites (CAMCs) are making significant inroads. The latter include carbon/carbon (C/C) composites (CCCs). The success of composites has resulted in increasing use in consumer, industrial, scientific, and aerospace/defense optomechanical applications. Composites offer significant advantages over traditional materials, including high stiffnesses and strengths, near-zero and tailorable coefficients of thermal expansion (CTEs), tailorable thermal conductivities (from very low to over twice that of copper), and low densities. In addition, they lack beryllium's toxicity problems. Some manufacturing processes allow parts consolidation, reducing machining and joining operations. At present, PMCs are the most widely used composites. Optomechanical applications date from the 1970s. The second High Energy Astrophysical Observatory spacecraft, placed in orbit in 1978, had an ultrahigh-modulus carbon fiber-reinforced epoxy (carbon/epoxy) optical bench metering structure. Since then, fibers and matrix materials have advanced significantly, and use of carbon fiber-reinforced polymers (CFRPs) has increased steadily. Space system examples include the Hubble Space Telescope metering truss and instrument benches, Upper Atmosphere Research Satellite (UARS), James Webb Space Telescope and many others. Use has spread to airborne applications, such as SOFIA. Perhaps the most impressive CFRP applications are the fifty-four 12m and twelve 7m moveable ground-based ALMA antennas. The other three classes of composites have a number of significant advantages over PMCs, including no moisture absorption or outgassing of organic compounds. CCC and CMC components have flown on a variety of spacecraft. MMCs have been used in space, aircraft, military and industrial

  9. Nanostructural Materials for Energy Storage Systems

    Directory of Open Access Journals (Sweden)

    Bronislaw Buczek

    2011-01-01

    Full Text Available The aim of this study was to assess of carbonaceous monoliths used for adsorption cooling systems. The carbonaceous monoliths prepared from coal precursors are obtained. The porous structure of monoliths was evaluated on the basis of nitrogen adsorption-desorption data. The investigated monoliths have significantly developed microporous structure. The large specific area of carbonaceous monoliths (about 2000 m2/g and volume of micropores are observed. Methanol adsorption isotherms and heat of wetting using methanol was determined. Results show that monoliths materials are high adsorption capacity of methanol and heat of wetting, which can improve of heat exchange and efficiency in processes of refrigeration and air conditioning.

  10. Design for additive manufacturing of composite materials and potential alloys: a review

    OpenAIRE

    2016-01-01

    As a first step of applying additive manufacturing (AM) technology, plastic prototypes have been produced using various AM Process such as Fusion Deposition Modeling (FDM), Stereolithography (SLA) and other processes. After more research and development, AM has become capable of producing complex net shaped in materials which can be used in applicable parts. These materials include metals, ceramics, and composites. Polymers and metals are considered as commercially available materials for AM ...

  11. Shape Memory Alloy Rock Splitters (SMARS) - A Non-Explosive Method for Fracturing Planetary Rocklike Materials and Minerals

    Science.gov (United States)

    Benafan, Othmane; Noebe, Ronald D.; Halsmer, Timothy J.

    2015-01-01

    A static rock splitter device based on high-force, high-temperature shape memory alloys (HTSMAs) was developed for space related applications requiring controlled geologic excavation in planetary bodies such as the Moon, Mars, and near-Earth asteroids. The device, hereafter referred to as the shape memory alloy rock splitter (SMARS), consisted of active (expanding) elements made of Ni50.3Ti29.7Hf20 (at.%) that generate extremely large forces in response to thermal input. The preshaping (training) of these elements was accomplished using isothermal, isobaric and cyclic training methods, which resulted in active components capable of generating stresses in excess of 1.5 GPa. The corresponding strains (or displacements) were also evaluated and were found to be 2 to 3 percent, essential to rock fracturing and/or splitting when placed in a borehole. SMARS performance was evaluated using a test bed consisting of a temperature controller, custom heaters and heater holders, and an enclosure for rock placement and breakage. The SMARS system was evaluated using various rock types including igneous rocks (e.g., basalt, quartz, granite) and sedimentary rocks (e.g., sandstone, limestone).

  12. Superior hydrogen storage in high entropy alloys

    Science.gov (United States)

    Sahlberg, Martin; Karlsson, Dennis; Zlotea, Claudia; Jansson, Ulf

    2016-11-01

    Metal hydrides (MHx) provide a promising solution for the requirement to store large amounts of hydrogen in a future hydrogen-based energy system. This requires the design of alloys which allow for a very high H/M ratio. Transition metal hydrides typically have a maximum H/M ratio of 2 and higher ratios can only be obtained in alloys based on rare-earth elements. In this study we demonstrate, for the first time to the best of our knowledge, that a high entropy alloy of TiVZrNbHf can absorb much higher amounts of hydrogen than its constituents and reach an H/M ratio of 2.5. We propose that the large hydrogen-storage capacity is due to the lattice strain in the alloy that makes it favourable to absorb hydrogen in both tetrahedral and octahedral interstitial sites. This observation suggests that high entropy alloys have future potential for use as hydrogen storage materials.

  13. Integration mockup and process material management system

    Science.gov (United States)

    Verble, Adas James, Jr.

    1992-01-01

    Work to define and develop a full scale Space Station Freedom (SSF) mockup with the flexibility to evolve into future designs, to validate techniques for maintenance and logistics and verify human task allocations and support trade studies is described. This work began in early 1985 and ended in August, 1991. The mockups are presently being used at MSFC in Building 4755 as a technology and design testbed, as well as for public display. Micro Craft also began work on the Process Material Management System (PMMS) under this contract. The PMMS simulator was a sealed enclosure for testing to identify liquids, gaseous, particulate samples, and specimen including, urine, waste water, condensate, hazardous gases, surrogate gasses, liquids, and solids. The SSF would require many trade studies to validate techniques for maintenance and logistics and verify system task allocations; it was necessary to develop a full scale mockup which would be representative of current SSF design with the ease of changing those designs as the SSF design evolved and changed. The tasks defined for Micro Craft were to provide the personnel, services, tools, and materials for the SSF mockup which would consist of four modules, nodes, interior components, and part task mockups of MSFC responsible engineering systems. This included the Engineering Control and Life Support Systems (ECLSS) testbed. For the initial study, the mockups were low fidelity, soft mockups of graphics art bottle, and other low cost materials, which evolved into higher fidelity mockups as the R&D design evolved, by modifying or rebuilding, an important cost saving factor in the design process. We designed, fabricated, and maintained the full size mockup shells and support stands. The shells consisted of cylinders, end cones, rings, longerons, docking ports, crew airlocks, and windows. The ECLSS required a heavier cylinder to support the ECLSS systems test program. Details of this activity will be covered. Support stands were

  14. Computational Materials: Modeling and Simulation of Nanostructured Materials and Systems

    Science.gov (United States)

    Gates, Thomas S.; Hinkley, Jeffrey A.

    2003-01-01

    The paper provides details on the structure and implementation of the Computational Materials program at the NASA Langley Research Center. Examples are given that illustrate the suggested approaches to predicting the behavior and influencing the design of nanostructured materials such as high-performance polymers, composites, and nanotube-reinforced polymers. Primary simulation and measurement methods applicable to multi-scale modeling are outlined. Key challenges including verification and validation of models are highlighted and discussed within the context of NASA's broad mission objectives.

  15. Direct Measurement of the Metastable Liquid Miscibility Gap in Fe-Co-Cu Ternary Alloy System

    Institute of Scientific and Technical Information of China (English)

    CAO Chong-De; Georg P.G(O)RLER

    2005-01-01

    @@ The metastable liquid-liquid phase separation in undercooled Fe-Co-Cu ternary alloy melts (XCu = 0.10-0.84;XCo:XFe = 1:3,1:1 and 3:1) is investigated by differential thermal analysis in combination with glass fluxing technique. In almost every case, the undercooling of the homogeneous alloy melt was sufficient to reach the boundary line of the submerged miscibility gap. The differential-thermal-analysis signals indicate that this separation into a (Fe, Co)-rich liquid phase L1 and a Cu-rich liquid L2 is exothermic and proceeds until the rapid solidification of the L1 phase occurs. At a given Cu concentration and with the increase of Co content, the phase separation temperatures decrease monotonically between the corresponding values of the boundary systems Fe-Cu and Co-Cu. The boundary lines of the miscibility gap, which are determined for the three quasi-binary cross-sections of the (Fe, Co)-Cu alloy system, show remarkably flat domes. The occurrence of the liquid phase separation shows an evident influence on the subsequent γ-Fe(Co, Cu)→α-Fe(Co, Cu) solid phase transformation.

  16. Composite materials for rail transit systems

    Science.gov (United States)

    Griffin, O. Hayden, Jr.; Guerdal, Zafer; Herakovich, Carl T.

    1987-01-01

    The potential is explored for using composite materials in urban mass transit systems. The emphasis was to identify specific advantages of composite materials in order to determine their actual and potential usage for carbody and guideway structure applications. The literature was reviewed, contacts were made with major domestic system operators, designers, and builders, and an analysis was made of potential composite application to railcar construction. Composites were found to be in use throughout the transit industry, usually in secondary or auxiliary applications such as car interior and nonstructural exterior panels. More recently, considerable activity has been initiated in the area of using composites in the load bearing elements of civil engineering structures such as highway bridges. It is believed that new and improved manufacturing refinements in pultrusion and filament winding will permit the production of beam sections which can be used in guideway structures. The inherent corrosion resistance and low maintenance characteristics of composites should result in lowered maintenance costs over a prolonged life of the structure.

  17. Lead-Cooled Fast Reactor Systems and the Fuels and Materials Challenges

    Directory of Open Access Journals (Sweden)

    T. R. Allen

    2007-01-01

    Full Text Available Anticipated developments in the consumer energy market have led developers of nuclear energy concepts to consider how innovations in energy technology can be adapted to meet consumer needs. Properties of molten lead or lead-bismuth alloy coolants in lead-cooled fast reactor (LFR systems offer potential advantages for reactors with passive safety characteristics, modular deployment, and fuel cycle flexibility. In addition to realizing those engineering objectives, the feasibility of such systems will rest on development or selection of fuels and materials suitable for use with corrosive lead or lead-bismuth. Three proposed LFR systems, with varying levels of concept maturity, are described to illustrate their associated fuels and materials challenges. Nitride fuels are generally favored for LFR use over metal or oxide fuels due to their compatibility with molten lead and lead-bismuth, in addition to their high atomic density and thermal conductivity. Ferritic/martensitic stainless steels, perhaps with silicon and/or oxide-dispersion additions for enhanced coolant compatibility and improved high-temperature strength, might prove sufficient for low-to-moderate-temperature LFRs, but it appears that ceramics or refractory metal alloys will be necessary for higher-temperature LFR systems intended for production of hydrogen energy carriers.

  18. Medical characteristics of degradable magnesium alloy as medical implant materials%生物可降解镁合金植入材料的医用特征

    Institute of Scientific and Technical Information of China (English)

    姜海英; 艾红军

    2011-01-01

    BACKGROUND: Magnesium and magnesium alloys as new medical implant materials are a hotspot of biodegradable materials in recent years, including alloying, biocompatibility, surface modification coatings, which have a great progress.OBJECTIVE: To summarize the present situation of domestic and international magnesium and magnesium alloy as medical implant materials.METHODS: A computer retrieval of CNKI and PubMed database 1998-01/2010-10 for articles about magnesium and magnesium alloy was conducted. In the title and abstract, “metal matrix biological materials; medical implant materials;magnesium alloy; biodegradable; bone; biocompatibility” were used. Finally, 41 articles were reviewed in this article.RESULTS AND CONCLUSION: Magnesium and magnesium alloys as new medical implant material with excellent mechanical properties and biodegradability are attracting more and more researchers' attention. But poor corrosion resistant performance of magnesium and magnesium alloy affects clinical applications. In order to improve the corrosion resistant performance, the researchers have performed magnesium and magnesium alloy surface treatment and made important progress. Magnesium and magnesium alloy are applied widely in biomedical metal implant material field.%背景:镁及镁合金作为新型医用植入材料是近年来生物可降解材料的一个研究热点,其中合金化、生物相容性、表面改性涂层研究都有了很大进展.目的:对国内外镁及镁合金医用植入材料的研究现状及新进展作一综述.方法:应用计算机检索CNKI和Pubmed数据库中1998-01/2010-10关于镁及镁合金的文章,在标题和摘要中以"金属基生物材料; 医用植入材料;镁合金;生物可降解;骨;生物相容性"或"metal matrix biomaterials;medical implant materials; magnesium alloy; biodegradable; bone; biocompatibility "为检索词进行检索.选择关于镁及镁合金的41篇文献进行综述.结果与结论:镁及镁合金作为

  19. Interaction between particle precipitation and creep behavior in the NI-base Alloy 617B: Microstructural observations and constitutive material model

    Energy Technology Data Exchange (ETDEWEB)

    Haan, J., E-mail: j.haan@iwm.rwth-aachen.de; Bezold, A., E-mail: a.bezold@iwm.rwth-aachen.de; Broeckmann, C., E-mail: c.broeckmann@iwm.rwth-aachen.de

    2015-07-29

    The creep behavior of the Ni-base Alloy 617B was analyzed at 725 °C with the focus on microstructural changes during temperature and stress exposure. High resolution electron microscopy of crept specimens reveals the precipitation behavior of secondary phases such as Cr-rich M{sub 23}C{sub 6}-carbides and the γ'-phase. Physical models are used to describe the Ostwald coarsening of the γ' particles and the evolution of the yield strength of the alloy. Together with the results from hot tensile tests and hardness measurements, a constitutive model for Alloy 617B has been developed. This model takes account of precipitation strengthening which is consistent with the microstructural observations, internal back stress due to dislocation hardening and material damage, all by evolutionary equations.

  20. Gating System Design for a Magnesium Alloy Casting

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The gating system of a cylindrical magnesium casting has been designed by using multiple objective optimization and Taguchi method. Mold filling and solidification processes were simulated by using MAGMASOFT(R).The simulation results indicate that the gating system design has a significant effect on the quality of magnesium castings. In an effort to obtain the optimal design of gating system, the signal-to-noise (S/N) ratio was used to analyze the effect of various gating designs on cavity filling and casting quality by using a weighting method based on the design of an orthogonal array. Four gating system parameters, namely, ingate height,ingate width, runner height, runner width, were optimized with a consideration of multiple objective criteria including filling velocity, shrinkage porosity and product yield.

  1. Stability, electronic, and optical properties of wurtzite Cu2CdxZn1 -xSnS4 alloys as photovoltaic materials: First-principles insight

    Science.gov (United States)

    Kumar, S.; Sharma, Durgesh Kumar; Auluck, S.

    2016-12-01

    First-principles calculations have been performed to understand the structural and electronic properties of wurtzite (wz) phase of cation mixed Cu2CdxZn1 -xSnS4 (CCZTS) alloys which have a band gap that fits the requirement of a solar cell light absorber. We have used five different exchange correlations (XCs) to fix the structural parameters with high accuracy. The hybrid XC, which has been used to explain thermodynamical, electronic, and optical properties, shows very promising results. We find that (i) the CCZTS alloys are highly miscible with low formation enthalpies, (ii) the band gap of CCZTS alloys can be tuned in the range 1.56-1.39 eV as Cd concentration (x ) increases from 0.0 to 1.0 with a small bowing parameter b =0.293 eV, and (iii) the calculated band gap of CCZTS alloys decreases mainly due to the upshift of the valence band. Our predicted results are in agreement with the only available synthesized wz phase CCZTS data [Ramasamy et al., RSC Adv. 3, 1186 (2013), 10.1039/C2RA22503D]. The dependence of the CCZTS alloys energy on growth temperature is also calculated. Our results could be very useful for growth of these materials.

  2. The addition of Si to the Ti–35Nb alloy and its effect on the corrosion resistance, when applied to biomedical materials

    Energy Technology Data Exchange (ETDEWEB)

    Tavares, A.M.G.; Fernandes, B.S.; Souza, S.A.; Batista, W.W.; Cunha, F.G.C. [Department of Materials Science and Engineering, Federal University of Sergipe, 49100-000 São Cristóvão, SE (Brazil); Landers, R. [Institute of Physics Gleb Wataghin, State University of Campinas – UNICAMP, 13083-859 Campinas, SP (Brazil); Macedo, M.C.S.S., E-mail: michellecardinales@gmail.com [Department of Materials Science and Engineering, Federal University of Sergipe, 49100-000 São Cristóvão, SE (Brazil)

    2014-04-05

    Highlights: • An investigation of the corrosion resistance of Ti–Nb–Si was proposed. • The study was based on polarization curves, OCP, electrochemical impedance, XPS. • The addition of Si to 0.35% increased the corrosion resistance of the alloys. • Data suggest that the studied alloys are promising for biomedical applications. -- Abstract: Alloy elements such as niobium and silicon have been added to titanium as an alternative for new materials to be used in orthopedic implants once they present biocompatibility and favor reductions in the elastic modulus. However, these new materials’ behavior, in face of corrosion is still demanding careful investigations because they will be subjected to an aggressive environ, such as the human body. The corrosion resistance of the Ti–35Nb–(0; 0.15; 0.35; 0.55)Si (% in mass) when in physiological medium was assessed by means of polarization curves, open circuit potential and electrochemical impedance spectroscopy. The compositions of the passive films were analyzed by X-ray photoelectron spectroscopy (XPS). Outcomes show that the alloys presented good rapid repassivation capacity after film breaking under high potentials. The high values of resistance to polarization – Rp – pinpoint that the formed oxide films are resistive. They work as a protecting barrier against aggressive ions. Data suggest that the studied alloys are promising for orthopedic implant applications.

  3. Biocompatibility of dental alloys

    Energy Technology Data Exchange (ETDEWEB)

    Braemer, W. [Heraeus Kulzer GmbH and Co. KG, Hanau (Germany)

    2001-10-01

    Modern dental alloys have been used for 50 years to produce prosthetic dental restorations. Generally, the crowns and frames of a prosthesis are prepared in dental alloys, and then veneered by feldspar ceramics or composites. In use, the alloys are exposed to the corrosive influence of saliva and bacteria. Metallic dental materials can be classified as precious and non-precious alloys. Precious alloys consist of gold, platinum, and small amounts of non-precious components such as copper, tin, or zinc. The non-precious alloys are based on either nickel or cobalt, alloyed with chrome, molybdenum, manganese, etc. Titanium is used as Grade 2 quality for dental purposes. As well as the dental casting alloys, high purity electroplated gold (99.8 wt.-%) is used in dental technology. This review discusses the corrosion behavior of metallic dental materials with saliva in ''in vitro'' tests and the influence of alloy components on bacteria (Lactobacillus casei and Streptococcus mutans). The test results show that alloys with high gold content, cobalt-based alloys, titanium, and electroplated gold are suitable for use as dental materials. (orig.)

  4. Effect of Wire-EDM cutting parameters on material removal rate of titanium alloy (Ti6Al4V)

    Science.gov (United States)

    Azam, N.; Afendi, M.

    2016-07-01

    In this study, titanium alloy (Ti6Al4V) which is also known as difficult to cut material is used as workpiece. Seven main parameters namely pulse duration (A), pulse interval (B), servo voltage (C), ignition pulse current (D), wire tension (E), wire speed (F) and dielectric pressure (G) have been experimentally studied by using Taguchi method as well as the determination of optimum parameters for material removal rate (MRR). Analysis of variance (ANOVA) has been used for recognizing the level of significant of WEDM cutting parameter for optimizing MRR and the result found that pulse duration and servo voltage give significant effect on MRR. While according to Signal to Noise (S/N) ratio response table for MRR, the parameters combination of A3B3C3D3E1F3G3 give the optimum value for MRR. It is also observed that the predicted results agree with the experimental values within an error of 4.6 %.

  5. Investigation on 316L/W functionally graded materials fabricated by mechanical alloying and spark plasma sintering

    Science.gov (United States)

    Tan, Chao; Wang, Guoyu; Ji, Lina; Tong, Yangang; Duan, Xuan-Ming

    2016-02-01

    316L-W (Tungsten) composite materials were fabricated by spark plasma sintering (SPS) of mechanically alloyed 316L-W powders for the development of functionally graded materials (FGMs). The effect of milling parameters on the morphology of the blended 316L/W powders and its subsequent effect on the transition between 316L and W particles during the SPS process were investigated. Samples were characterized by SEM, EDS and XRD analyses. The results so obtained show that with the increase of milling time, the mechanically activated W powder particles become thinner and smoother, with some broken fragments aggregated or inserted in the severely deformed 316L particles. A further SPS process under the conditions of 1050 °C × 45.5 MPa × 5 min leads to the densification of the powder compact and the formation of a distinguishable gray belt surrounding the retained W particles. Such a belt, which has a width of about 2-8 μm depending on different milling parameters and mainly contains Fe7W6, Fe3W3C and Fe2W phases, is bound to be a transitional region between the retained W particles and the 316L matrix. This favorable behavior with regards to the formation of a transitional belt, is accompanied by a substantial increase in the hardness values of the composite.

  6. Synthesis And Electrochemical Characteristics Of Mechanically Alloyed Anode Materials SnS2 For Li/SnS2 Cells

    Directory of Open Access Journals (Sweden)

    Hong J.H.

    2015-06-01

    Full Text Available With the increasing demand for efficient and economic energy storage, tin disulfide (SnS2, as one of the most attractive anode candidates for the next generation high-energy rechargeable Li-ion battery, have been paid more and more attention because of its high theoretical energy density and cost effectiveness. In this study, a new, simple and effective process, mechanical alloying (MA, has been developed for preparing fine anode material tin disulfides, in which ammonium chloride (AC, referred to as process control agents (PCAs, were used to prevent excessive cold-welding and accelerate the synthesis rates to some extent. Meanwhile, in order to decrease the mean size of SnS2 powder particles and improve the contact areas between the active materials, wet milling process was also conducted with normal hexane (NH as a solvent PCA. The prepared powders were both characterized by X-ray diffraction, Field emission-scanning electron microscopeand particle size analyzer. Finally, electrochemical measurements for Li/SnS2 cells were takenat room temperature, using a two-electrode cell assembled in an argon-filled glove box and the electrolyte of 1M LiPF6 in a mixture of ethylene carbonate(EC/dimethylcarbonate (DMC/ethylene methyl carbonate (EMC (volume ratio of 1:1:1.

  7. Material composition and nuclear data libraries' influence on nickel-chromium alloys activation evaluation: a comparison with decay heat experiments

    CERN Document Server

    Cepraga, D G

    2000-01-01

    The paper presents the activation analyses on Inconel-600 nickel-chromium alloy. Three activation data libraries, namely the EAF-4.1, the EAF-97 and the FENDL/A-2, and the FENDL/D-2 decay data library, have been used to perform the calculation with the European activation code ANITA-4/M. The neutron flux distribution into the material samples was provided by JAERI as results of 3D Monte-Carlo MCNP transport code experiment simulation. A comparison with integral decay heat measurement performed at the Fusion Neutronics Source (FNS), JAERI, Tokai, Japan, is used to validate the computational approach. The calculation results are given and discussed. The impact of the material composition, including impurities, on the decay heat of samples irradiated in fusion-like neutron spectra is assessed and discussed. The discrepancies calculations-experiments are within the experimental errors, that is between 6% and 10%, except for the short cooling times (less than 40 min after the end of irradiation). To improve calcul...

  8. Extended solid solubility of a Co-Cr system by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Betancourt-Cantera, J.A. [Area Academica de Ciencias de la Tierra y Materiales, UAEH Carr. Pachuca-Tulancingo Km. 4.5, Pachuca, Hidalgo 42184 (Mexico); Sanchez-De Jesus, F., E-mail: fsanchez@uaeh.edu.mx [Area Academica de Ciencias de la Tierra y Materiales, UAEH Carr. Pachuca-Tulancingo Km. 4.5, Pachuca, Hidalgo 42184 (Mexico); Torres-Villasenor, G. [Instituto de Investigaciones en Materiales-UNAM, Apdo. Postal 70-360, 04510 Mexico, DF (Mexico); Bolarin-Miro, A.M. [Area Academica de Ciencias de la Tierra y Materiales, UAEH Carr. Pachuca-Tulancingo Km. 4.5, Pachuca, Hidalgo 42184 (Mexico); Cortes-Escobedo, C.A. [Centro de Investigacion e Innovacion Tecnologica del IPN Cda. CECATI S/N, Col. Sta. Catarina, Azcapotzalco, 02250 Mexico, DF (Mexico)

    2012-07-15

    Highlights: Black-Right-Pointing-Pointer Solubility of the Co-Cr system is modified by means of Mechanical Alloying (MA). Black-Right-Pointing-Pointer MA induces the formation of new solid solutions of Co-Cr system in non-equilibrium. Black-Right-Pointing-Pointer MA promote the formation of metastable Co-Cr phases with greater solubility. - Abstract: Mechanical alloying, MA, has been successfully used to extend the limits of solid solubility in many commercially important metallic systems. The aim of this work is to demonstrate that MA modifies the solid solubility of the Co-Cr system. Co and Cr elemental powders were used as precursors and mixed in an adequate weight ratio to obtain Co{sub 100-x}Cr{sub x} (0 {<=} x {<=} 100, {Delta}x = 10) to study the effect of mechanical processing in the solubility of the Co-Cr system. Processing was carried out at room temperature in a shaker mixer mill using vials and balls of hardened steel as milling media with a ball:powder weight ratio of 10:1. Crystalline structure characterization of the milled powders was conducted using X-ray diffraction, and phase transformations as a function of composition were analyzed. Thermal analysis confirmed structural changes occurred in the mechanically alloyed powders. The evolution of the phase transformations with composition is reported for each composition. The results showed that after high energy ball milling for 7 h, the solid solubility between Co and Cr could be evidently extended, despite the low solid solubility at the equilibrium conditions of this system. Additionally, the micrographs of the milled powders showed that increasing composition of chromium changes the shape and size of the particles while simultaneously reducing their agglomeration; this effect is possibly attributed to the brittleness of elemental chrome.

  9. Material control system simulator user's manual

    Energy Technology Data Exchange (ETDEWEB)

    Hollstien, R.B.

    1978-01-24

    This report describes the use of a Material Control System Simulator (MCSS) program for determination of material accounting uncertainty and system response to particular adversary action sequences that constitute plausible material diversion attempts. The program is intended for use in situations where randomness, uncertainty, or interaction of adversary actions and material control system components make it difficult to assess safeguards effectiveness against particular material diversion attempts.

  10. Vibrational properties at the ordered metallic surface alloy system Au(110)-1×2-Pd

    Science.gov (United States)

    Kheffache, Sedik; Chadli, Rabah; Khater, Antoine

    2016-06-01

    We present a calculation for the vibrational properties of the ordered surface alloy Au(110)-1×2-Pd on a crystalline substrate of Au. The surface phonon dispersion curves and the local vibrations densities of states (LDOS) are calculated in the harmonic approximation for the system, using the phase field matching theory (PFMT) method and associated real space Green’s functions. In particular, it is shown that the surface alloy presents optic vibrational modes above the Au bulk bands, along the directions of high-symmetry ΓX¯, XS¯, SY¯ and Y Γ¯ of the corresponding two-dimensional Brillouin zone. Measurements of the surface phonon dispersion branches can hence be made by different techniques such as helium atom scattering (HAS) to compare with. The calculated LDOS for Au and Pd atomic sites in the four top surface atomic layers span a wider range of frequencies than those for the individual Au(110) or Pd(110) metallic surfaces. These LDOS provide a spectral signature for the progressive transition from the surface dynamics to that of the Au crystal bulk. Knowledge of these LDOS for the surface alloy can also serve as an input for modeling the diffusion and reaction rates of chemical species at its surface.

  11. 锂离子电池Sn基合金负极材料%Tin-Based Alloy Anode Materials for Lithium Ion Batteries

    Institute of Scientific and Technical Information of China (English)

    褚道葆; 李建; 袁希梅; 李自龙; 魏旭; 万勇

    2012-01-01

    Development of high safety, high energy, low cost and long service life Li ion rechargeable batteries is current a tremendous challenge for power battery application. The performance of the battery mainly depends on the nature of anode and cathode materials. Tin-based alloy is an industrially promising anode material for lithium ion batteries due to its high energy capacity and safety characteristics. In this review, the recent progress in Sn-based alloy anode materials for lithium ion batteries are reviewed. The different preparation methods of Sn- based alloy anodes are summarized. This review focuses on the problems in electrochemical properties of the Sn- based alloy anode and their causes, including the effect of loss of active material, SEI film and oxide film formation, aggregation of alloy particles and generation of dead lithium in the process of the intercalation of lithium ions on the charge and discharge performance of the alloy anode. The research trends in improving the electrochemical performance of the Sn-based alloy anode are prospected.%发展高安全性、高能量、低成本、长寿命锂离子电池是当前动力电池应用面临的巨大挑战。电池的性能主要取决于正负极电极材料的性能。Sn基合金负极具有高能量和安全特性,是一种很有产业化前景的锂离子电池负极材料。本文综述了Sn基合金电极作为锂离子电池负极的最新研究进展,对Sn基合金负极的不同制备方法进行了总结,重点介绍了锡基合金负极材料在电化学性能方面所存在的问题及其原因,包括锡基活性物质的损失、SEI膜和氧化膜的形成、纳米粒子的团聚和锂离子嵌入过程中死锂的产生等影响合金充放电性能的因素,最后展望了以提高Sn基合金负极电化学性能为目的的研究趋势。

  12. Materials, Turbomachinery and Heat Exchangers for Supercritical CO2 Systems

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Mark; Nellis, Greg; Corradini, Michael

    2012-10-19

    The objective of this project is to produce the necessary data to evaluate the performance of the supercritical carbon dioxide cycle. The activities include a study of materials compatibility of various alloys at high temperatures, the heat transfer and pressure drop in compact heat exchanger units, and turbomachinery issues, primarily leakage rates through dynamic seals. This experimental work will serve as a test bed for model development and design calculations, and will help define further tests necessary to develop high-efficiency power conversion cycles for use on a variety of reactor designs, including the sodium fast reactor (SFR) and very high-temperature gas reactor (VHTR). The research will be broken into three separate tasks. The first task deals with the analysis of materials related to the high-temperature S-CO{sub 2} Brayton cycle. The most taxing materials issues with regard to the cycle are associated with the high temperatures in the reactor side heat exchanger and in the high-temperature turbine. The system could experience pressures as high as 20MPa and temperatures as high as 650°C. The second task deals with optimization of the heat exchangers required by the S-CO{sub 2} cycle; the S-CO{sub 2} flow passages in these heat exchangers are required whether the cycle is coupled with a VHTR or an SFR. At least three heat exchangers will be required: the pre-cooler before compression, the recuperator, and the heat exchanger that interfaces with the reactor coolant. Each of these heat exchangers is unique and must be optimized separately. The most challenging heat exchanger is likely the pre-cooler, as there is only about a 40°C temperature change but it operates close to the CO{sub 2} critical point, therefore inducing substantial changes in properties. The proposed research will focus on this most challenging component. The third task examines seal leakage through various dynamic seal designs under the conditions expected in the S-CO{sub 2} cycle

  13. Creep Behavior of High Temperature Alloys for Generation IV Nuclear Energy Systems

    Science.gov (United States)

    Wen, Xingshuo

    The Very High Temperature Reactor (VHTR) is one of the leading concepts of the Generation IV nuclear reactor development, which is the core component of Next Generation Nuclear Plant (NGNP). The major challenge in the research and development of NGNP is the performance and reliability of structure materials at high temperature. Alloy 617, with an exceptional combination of high temperature strength and oxidation resistance, has been selected as a primary candidate material for structural use, particularly in Intermediate Heat Exchanger (IHX) which has an outlet temperature in the range of 850 to 950°C and an inner pressure from 5 to 20MPa. In order to qualify the material to be used at the operation condition for a designed service life of 60 years, a comprehensive scientific understanding of creep behavior at high temperature and low stress regime is necessary. In addition, the creep mechanism and the impact factors such as precipitates, grain size, and grain boundary characters need to be evaluated for the purpose of alloy design and development. In this study, thermomechanically processed specimens of alloy 617 with different grain sizes were fabricated, and creep tests with a systematic test matrix covering the temperatures of 850 to 1050°C and stress levels from 5 to 100MPa were conducted. Creep data was analyzed, and the creep curves were found to be unconventional without a well-defined steady-state creep. Very good linear relationships were determined for minimum creep rate versus stress levels with the stress exponents determined around 3-5 depending on the grain size and test condition. Activation energies were also calculated for different stress levels, and the values are close to 400kJ/mol, which is higher than that for self-diffusion in nickel. Power law dislocation climb-glide mechanism was proposed as the dominant creep mechanism in the test condition regime. Dynamic recrystallization happening at high strain range enhanced dislocation climb and

  14. Evaluation of single liquid primers with organic sulfur compound for bonding between indirect composite material and silver-palladium-copper-gold alloy.

    Science.gov (United States)

    Shimoe, Saiji; Tanoue, Naomi; Satoda, Takahiro; Murayama, Takeshi; Nikawa, Hiroki; Matsumura, Hideo

    2010-01-01

    The purpose of this study was to evaluate the effect of primers on bonding between a silver-palladium-copper-gold alloy and an indirect composite material. Cast disks were air-abraded with alumina, conditioned with one of five primers (Alloy Primer, Luna-Wing Primer, Metal Primer II, Metaltite, M.L. Primer), and bonded with a light-activated indirect composite. Shear bond strengths were determined after 20,000 times of thermocycling. The results showed that four of the primers, except the Luna-Wing Primer, were effective in enhancing the bond strength as compared with the unprimed control group. Of these four primers, Alloy Primer, Metal Primer II, and M.L. Primer exhibited significantly greater bond strengths. It can be concluded that the effectiveness of primers varies considerably according to the organic sulfur compounds added to the solvent, and that care must be taken in selecting priming agents for bonding the composite material and the silver-palladium-copper-gold alloy.

  15. Selection of materials for tokamak plasma facing elements based on a liquid tin capillary pore system

    Science.gov (United States)

    Lyublinski, I. E.; Vertkov, A. V.; Zharkov, M. Yu; Sevryukov, O. N.; Dzhumaev, P. S.; Shumskiy, V. A.; Ivannikov, A. A.

    2016-09-01

    Capillary-Pore Systems (CPS) filled by liquid metals are considered as an alternative solution of materials choice for plasma facing component of tokamak reactor. Tin is viewed as one of the candidates for CPS because it has lower corrosiveness than gallium and lower saturated vapour pressure compared to lithium. The corrosion resistance of Mo, Nb and W in pure liquid tin was investigated. The corrosion tests were carried out in the static isothermal conditions at a temperature up to 1050°C. As a result of the corrosion study, it was found that Mo does not corrode in liquid Sn, as opposed to Nb and is compatible with liquid tin in temperatures of up to approx. 1000°C. This allows considering Mo as an alloy base material of the in-vessel tokamak elements based on liquid tin capillary pore systems.

  16. Advanced Materials for Mercury 50 Gas Turbine Combustion System

    Energy Technology Data Exchange (ETDEWEB)

    Price, Jeffrey

    2008-09-30

    injector development, multiple concepts including high thermal resistance thermal barrier coatings (TBC), oxide dispersion strengthened (ODS) alloys, continuous fiber ceramic composites (CFCC), and monolithic ceramics were evaluated before down-selection to the most promising candidate materials for field evaluation. Preliminary, component and sub-scale testing was conducted to determine material properties and demonstrate proof-of-concept. Full-scale rig and engine testing was used to validated engine performance prior to field evaluation at a Qualcomm Inc. cogeneration site located in San Diego, California. To ensure that the CFCC liners with the EBC proposed under this program would meet the target life, field evaluations of ceramic matrix composite liners in Centaur{reg_sign} 50 gas turbine engines, which had previously been conducted under the DOE sponsored Ceramic Stationary Gas Turbine program (DE-AC02-92CE40960), was continued under this program at commercial end-user sites under Program Subtask 1A - Extended CFCC Materials Durability Testing. The goal of these field demonstrations was to demonstrate significant component life, with milestones of 20,000 and 30,000 hours. Solar personnel monitor the condition of the liners at the field demonstration sites through periodic borescope inspections and emissions measurements. This program was highly successful at evaluating advanced materials and down-selecting promising solutions for use in gas turbine combustions systems. The addition of the advanced materials technology has enabled the predicted life of the Mercury 50 combustion system to reach 30,000 hours, which is Solar's typical time before overhaul for production engines. In particular, a 40 mil thick advanced Thermal Barrier Coating (TBC) system was selected over various other TBC systems, ODS liners and CFCC liners for the 4,000-hour field evaluation under the program. This advanced TBC is now production bill-of-material at various thicknesses up to 40

  17. Methods for Electrodepositing Composition-Modulated Alloys

    DEFF Research Database (Denmark)

    Leisner, Peter; Nielsen, Christian Bergenstof; Tang, Peter Torben;

    1996-01-01

    Materials exhibiting unique mechanical, physical and chemical properties can be obtained by combining thin layers of different metals or alloys forming a multilayered structure. Two general techniques exist for electrodepositing composition-modulated alloy (CMA) materials; dual-bath and single......-bath plating. For both techniques a number of variations exist. The most suitable technique and variation for the manufacture of a certain CMA material is highly dependent on the metals included in the given CMA system and on the dimensions of the multilayered structure. In this paper, the main principles...

  18. Nonterrestrial material processing and manufacturing of large space systems

    Science.gov (United States)

    Von Tiesenhausen, G.

    1979-01-01

    Nonterrestrial processing of materials and manufacturing of large space system components from preprocessed lunar materials at a manufacturing site in space is described. Lunar materials mined and preprocessed at the lunar resource complex will be flown to the space manufacturing facility (SMF), where together with supplementary terrestrial materials, they will be final processed and fabricated into space communication systems, solar cell blankets, radio frequency generators, and electrical equipment. Satellite Power System (SPS) material requirements and lunar material availability and utilization are detailed, and the SMF processing, refining, fabricating facilities, material flow and manpower requirements are described.

  19. Phase equilibria in the Ni-Co-Ga alloy system

    Energy Technology Data Exchange (ETDEWEB)

    Ducher, R. [Department of Materials Science, Graduate School of Engineering, Tohoku University, 6-6-02 Aoba-yama, Sendai 980-8579 (Japan); Kainuma, R. [Institute of Multidisciplinary Research for Advanced Materials (IMRAM), Tohoku University, 2-1-1 Katahira, Sendai 980-8577 (Japan)], E-mail: kainuma@tagen.tohoku.ac.jp; Ishida, K. [Department of Materials Science, Graduate School of Engineering, Tohoku University, 6-6-02 Aoba-yama, Sendai 980-8579 (Japan)

    2008-10-20

    Phase equilibria among the {alpha} (A1), {alpha}' (L1{sub 2}), {beta} (B2), {delta} (Ni{sub 5}Ga{sub 3}) and {epsilon} (Ni{sub 13}Ga{sub 9}) phases at elevated temperatures and the existing composition region of the martensite phase at room temperature in the Ni-Co side of the Ni-Co-Ga system were examined by electron probe microanalysis (EPMA) using diffusion triples which were fabricated by two-step diffusion coupling. It was confirmed that single-phase regions of the {alpha}, {alpha}' and {beta} phases at 700 and 1000 deg. C exist in a wide composition range parallel to Ni-Co section and that the existing region of the martensite phase at room temperature is also located over a wide range in the {beta} phase along the {beta} + {alpha} (or {alpha}') two-phase region.

  20. Programmable temperature control system for biological materials

    Science.gov (United States)

    Anselmo, V. J.; Harrison, R. G.; Rinfret, A. P.

    1982-01-01

    A system was constructed which allows programmable temperature-time control for a 5 cu cm sample volume of arbitrary biological material. The system also measures the parameters necessary for the determination of the sample volume specific heat and thermal conductivity as a function of temperature, and provides a detailed measurement of the temperature during phase change and a means of calculating the heat of the phase change. Steady-state and dynamic temperature control is obtained by supplying heat to the sample volume through resistive elements constructed as an integral part of the sample container. For cooling purposes, this container is totally immersed into a cold heat sink. Using a mixture of dry ice and alcohol at 79 C, the sample volume can be controlled from +40 to -60 C at rates from steady state to + or - 65 C/min. Steady-state temperature precision is better than 0.2 C, while the dynamic capability depends on the temperature rate of change as well as the mass of both the sample and the container.

  1. Metallurgical and chemical characterization of copper alloy reference materials within laser ablation inductively coupled plasma mass spectrometry: Method development for minimally-invasive analysis of ancient bronze objects

    Energy Technology Data Exchange (ETDEWEB)

    Walaszek, Damian, E-mail: damian.walaszek@empa.ch [Laboratory for Analytical Chemistry, Swiss Federal Laboratories for Materials Science and Technology, Überlandstrasse 129, CH-8600 Dübendorf (Switzerland); University of Warsaw, Faculty of Chemistry, Pasteura 1, 02-093 Warsaw (Poland); Senn, Marianne [Laboratory for Analytical Chemistry, Swiss Federal Laboratories for Materials Science and Technology, Überlandstrasse 129, CH-8600 Dübendorf (Switzerland); Faller, Markus [Laboratory for Jointing Technology and Corrosion, Swiss Federal Laboratories for Materials Science and Technology, Überlandstrasse 129, CH-8600 Dübendorf (Switzerland); Philippe, Laetitia [Laboratory for Mechanics of Materials and Nanostructures, Swiss Federal Laboratories for Materials Science and Technology, Feuerwerkstrasse 39, CH-3602 Thun (Switzerland); Wagner, Barbara; Bulska, Ewa [University of Warsaw, Faculty of Chemistry, Pasteura 1, 02-093 Warsaw (Poland); Ulrich, Andrea [Laboratory for Analytical Chemistry, Swiss Federal Laboratories for Materials Science and Technology, Überlandstrasse 129, CH-8600 Dübendorf (Switzerland)

    2013-01-01

    The chemical composition of ancient metal objects provides important information for manufacturing studies and authenticity verification of ancient copper or bronze artifacts. Non- or minimal-destructive analytical methods are preferred to mitigate visible damage. Laser ablation inductively coupled plasma mass spectrometry (LA-ICPMS) enables the determination of major elements as well as impurities down to lower ppm-levels, however, accuracy and precision of analysis strongly depend on the homogeneity of reference materials used for calibration. Moreover, appropriate analytical procedures are required e.g. in terms of ablation strategies (scan mode, spot size, etc.). This study reviews available copper alloy (certified) reference materials — (C)RMs from different sources and contributes new metallurgical data on homogeneity and spatial elemental distribution. Investigations of the standards were performed by optical and scanning electron microscopy with X-ray spectrometry (SEM-EDX) for the following copper alloy and bronze (certified) reference materials: NIST 454, BAM 374, BAM 211, BAM 227, BAM 374, BAM 378, BAS 50.01-2, BAS 50.03-4, and BAS 50.04-4. Additionally, the influence of inhomogeneities on different ablation and calibration strategies is evaluated to define an optimum analytical strategy in terms of line scan versus single spot ablation, variation of spot size, selection of the most appropriate RMs or minimum number of calibration reference materials. - Highlights: ► New metallographic data for copper alloy reference materials are provided. ► Influence of RMs homogeneity on quality of LA-ICPMS analysis was evaluated. ► Ablation and calibration strategies were critically discussed. ► An LA-ICPMS method is proposed for analyzing most typical ancient copper alloys.

  2. 锂离子电池合金负极材料的应用研究%Application study of silicon alloy material for Li-ion battery

    Institute of Scientific and Technical Information of China (English)

    冼海燕; 廖立勇; 许瑞; 赵丰刚

    2012-01-01

    合金材料是目前锂电行业研究较热的一款高能量密度的负极材料.但由于循环过程中极片体积膨胀及循环性能差等问题未得到广泛应用.主要是针对硅碳合金材料的应用进行研究,从工艺方面进行调整优化来改善合金材料在锂离子电池中存在的问题.%Alloy material is one of the anode materials with high energy density, which is popularly researched in lithium-ion battery. However, it is not widely used in commercial Li-ion battery because of swelling during the cycle and poor cyclic performance. The application of silicon-carbon alloy material by the adjustment and optimization of process was focused to solve the problems that existed in alloy material based Li-ion battery.

  3. Geothermal systems materials: a workshop/symposium

    Energy Technology Data Exchange (ETDEWEB)

    1978-01-01

    Sixteen papers are included. A separate abstract was prepared for each. Summaries of workshops on the following topics are also included in the report: non-metallic materials, corrosion, materials selection, fluid chemistry, and failure analysis. (MHR)

  4. Surface mechanical properties, corrosion resistance, and cytocompatibility of nitrogen plasma-implanted nickel-titanium alloys: a comparative study with commonly used medical grade materials.

    Science.gov (United States)

    Yeung, K W K; Poon, R W Y; Chu, P K; Chung, C Y; Liu, X Y; Lu, W W; Chan, D; Chan, S C W; Luk, K D K; Cheung, K M C

    2007-08-01

    Stainless steel and titanium alloys are the most common metallic orthopedic materials. Recently, nickel-titanium (NiTi) shape memory alloys have attracted much attention due to their shape memory effect and super-elasticity. However, this alloy consists of equal amounts of nickel and titanium, and nickel is a well known sensitizer to cause allergy or other deleterious effects in living tissues. Nickel ion leaching is correspondingly worse if the surface corrosion resistance deteriorates. We have therefore modified the NiTi surface by nitrogen plasma immersion ion implantation (PIII). The surface chemistry and corrosion resistance of the implanted samples were studied and compared with those of the untreated NiTi alloys, stainless steel, and Ti-6Al-4V alloy serving as controls. Immersion tests were carried out to investigate the extent of nickel leaching under simulated human body conditions and cytocompatibility tests were conducted using enhanced green fluorescent protein mice osteoblasts. The X-ray photoelectron spectroscopy results reveal that a thin titanium nitride (TiN) layer with higher hardness is formed on the surface after nitrogen PIII. The corrosion resistance of the implanted sample is also superior to that of the untreated NiTi and stainless steel and comparable to that of titanium alloy. The release of nickel ions is significantly reduced compared with the untreated NiTi. The sample with surface TiN exhibits the highest amount of cell proliferation whereas stainless steel fares the worst. Compared with coatings, the plasma-implanted structure does not delaminate as easily and nitrogen PIII is a viable way to improve the properties of NiTi orthopedic implants.

  5. Phase equilibria in the Ni-Fe-Ga alloy system

    Energy Technology Data Exchange (ETDEWEB)

    Ducher, R. [Department of Materials Science, Graduate School of Engineering, Tohoku University, 6-6-02 Aoba-yama, Sendai 980-8579 (Japan); Kainuma, R. [Institute of Multidisciplinary Research for Advanced Materials (IMRAM), Tohoku University, 2-1-1 Katahira, Sendai 980-8577 (Japan)], E-mail: kainuma@tagen.tohoku.ac.jp; Ishida, K. [Department of Materials Science, Graduate School of Engineering, Tohoku University, 6-6-02 Aoba-yama, Sendai 980-8579 (Japan)

    2008-09-08

    The phase equilibria, A2/B2 and B2/L2{sub 1} (or D0{sub 3}) order-disorder transitions and martensitic transformation on the Ni-Fe side of the Ni-Fe-Ga system were examined by electron probe microanalysis (EPMA) and differential scanning calorimetric (DSC) measurement. The equilibrium compositions of interrelations mainly among the {alpha} (A2), {beta} (B2), {beta}' (L2{sub 1} or D0{sub 3}), {gamma} (A1) and {gamma}' (L1{sub 2}) phases were determined using diffusion triples which were fabricated by two-step diffusion coupling. It was confirmed that a bcc single-phase region composed of {alpha}, {beta} and {beta}' at 850-1000 deg. C exists in a wide composition range and that the critical temperature of the B2/L2{sub 1} order-disorder transformation in the Fe{sub 3}Ga-Ni{sub 3}Ga pseudo-binary section gradually increases with increasing Ni content. The existing composition region of the martensite phase at room temperature was also determined by the diffusion triple method.

  6. Numerical Simulation of Temperature Distribution and Material Flow During Friction Stir Welding 2017A Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Mimouni Oussama

    2016-01-01

    Full Text Available This study describes the use of fluid dynamic code, FLUENT to model the flow of metal in the AA2017A case around the welding tool pin (FSW. A standard threaded tool profile is used for the analysis of phenomena during welding such as heat generation and flow of the material are included. The main objective is to gain a better understanding of the flow of material around a tool. The model showed a large number of phenomena similar to those of the real process. The model has also generated a sufficient amount of heat, which leads to a good estimate of the junction temperature. These results were obtained using a viscosity which is near the solidus softening.

  7. Obtaining Material Data for Heat Treatment Simulation of Casr Alloy Parts with Unified Models

    DEFF Research Database (Denmark)

    Bellini, Anna; Thorborg, Jesper; Hattel, Jesper

    2004-01-01

    The objective of this work, which is part of the IDEAL (Integrated Development Routes for Optimized Cast Aluminium Components) project, financed by the EU in frame work 6 and born in collaboration with the automobile and foundry industries, is to simulate creep behavior of aluminum cast samples...... subjected to high temperature. In this paper a two-state variables unified model is applied in order to simulate creep behavior and time-dependent metallurgical changes. The fundamental assumption of the unified theory is that creep and viscoplasticity, which are both irreversible strains developed because...... of dislocations motion in the material structure, can be modelled through the implementation of a similar plastic strain velocity law, generally called flow rule. The paper shows how to obtain the material data needed for the simulation of the stress-strain behavior of aluminum at high temperature. As an example...

  8. Evaluation of Al and Some of Its Alloys as Anode Materials vs γ-MnO2 as Cathode Material and Ore Produced γ-MnO2 vs Zn Anode in KOH Solution

    Institute of Scientific and Technical Information of China (English)

    A.M.A.Hashem; Kh.S. Abou-El-Sherbini; S. Zein El Abedin; H. Abbas

    2006-01-01

    In this study electrochemical performance of Al and some of its alloys (Al-Zn, Al-Mg and Al-Mn) anodes vs MnO2 cathode were carried out in alkaline solution. The results show that the Al-Zn alloy anode has the best cell capacity among the other alloys. Cell capacity values go in the order Al-Zn>Al-Mg>Al>Al-Mn. This result is probably related to the nature of passive films formed on the surface of the alloys which examined by scanning electron microscopy (SEM). SEM morphologies of Al and its alloys showed coarse grains of passive films formed on the surface of these anode materials while Al-Mn morphology shows a needle-like structure.Electrolytic manganese dioxide (EMD) produced by electrodepositing on platinum anode from liquor resulting from reduction of low grade pyrolusite ore (β-MnO2) by sulfur slag was characterized as cathode in alkaline Zn-MnO2 batteries. Ore produced sample (EMD1) was performed well in comparison with EMD standard (EMD2) (commercial battery grade electrolytic manganese dioxide, TOSOH-Hellas GH-S). SEM morphology of Zn anode after cell reaction was carried out and showed that Zn anode has fine grains of passive film on its surface.

  9. Theoretical insights into kesterite and stannite phases of Cu2(Sn1-XGeX)ZnSe4 based alloys: A prospective photovoltaic material

    Science.gov (United States)

    Kumar, S.; Sharma, Durgesh Kumar; Joshi, Bipin; Auluck, S.

    2016-12-01

    A comparative study of kesterite (KS) and stannite (ST) phases of Cu2(Sn1-xGex)ZnSe4 (CTGZSe) alloys has been carried out using a hybrid functional within the framework of density functional theory (DFT). Our calculations suggest that KS phase is energetically more stable. We find that the total energy of the KS phase decreases with increasing concentration (x) of Ge. The calculated positive binding energies suggest that the alloy systems are stable. The formation enthalpy clearly indicates that CTGZSe alloys are thermodynamically stable and its growth can be achieved by following the route of an exothermic reaction. The calculated energy band gaps of the alloys agree well with the experimental data for the KS phase. The band offsets of KS and ST phases as a function of Ge concentration (x) can be explained on the basis of the calculated energy band gaps. We find a slight upshift in the conduction band edges while the valence band edges remain almost the same on varying the concentration (x) of Ge. Our results could be useful for the development of CTGZSe alloys based solar cells.

  10. Theoretical insights into kesterite and stannite phases of Cu2(Sn1–XGeXZnSe4 based alloys: A prospective photovoltaic material

    Directory of Open Access Journals (Sweden)

    S. Kumar

    2016-12-01

    Full Text Available A comparative study of kesterite (KS and stannite (ST phases of Cu2(Sn1−xGexZnSe4 (CTGZSe alloys has been carried out using a hybrid functional within the framework of density functional theory (DFT. Our calculations suggest that KS phase is energetically more stable. We find that the total energy of the KS phase decreases with increasing concentration (x of Ge. The calculated positive binding energies suggest that the alloy systems are stable. The formation enthalpy clearly indicates that CTGZSe alloys are thermodynamically stable and its growth can be achieved by following the route of an exothermic reaction. The calculated energy band gaps of the alloys agree well with the experimental data for the KS phase. The band offsets of KS and ST phases as a function of Ge concentration (x can be explained on the basis of the calculated energy band gaps. We find a slight upshift in the conduction band edges while the valence band edges remain almost the same on varying the concentration (x of Ge. Our results could be useful for the development of CTGZSe alloys based solar cells.

  11. On-plant test of TUV HCM12 and ASME T23 alloys for use as waterwall materials

    DEFF Research Database (Denmark)

    Karlsson, Asger; Rasmussen, Frands; Montgomery, Melanie

    2000-01-01

    The development of Ultra Super Critical power plants has emphasised the need for stronger alloys for use as water walls. For this purpose HCM12 and HCM2S have been tested at 2 Danish power plants. HCM12 and HCM2S have been tested for their weldability, for thermal fatigue properties...... and for their oxidation properties under steam conditions 435-520º C, 26-27 MPa. The test included application of different weld methods and testing of the mechanical properties of the weld seams. The weld parameters giving the optimal properties were chosen to manufacture two pieces of water wall (1 times 1.5 meter...... to the stress' which appear in the water walls of an USC plant. The exposure was performed in the stress region close to the yield strength limit and cracks appeared in one of the materials. The tests have revealed that HCM12 is difficult to weld but develops no thermal fatigue crack whereas HCM2S is easy...

  12. Centrifugal casting processes of manufacturing in situ functionally gradient composite materials of Al-19Si-5Mg alloy

    Institute of Scientific and Technical Information of China (English)

    XIE Yong; LIU Changming; ZHAI Yanbo; WANG Kai; LING Xuedong

    2009-01-01

    Cylindrical components of in situ functionally gradient composite materials of Al-19Si-5Mg alloy were manufactured by centrifugal casting. Microstructure characteristics of the manufactured components were observed and the effects of the used process factors on these character-istics were analyzed. The results of observations shows that, in thickness, the components possess microstructures accumulating lots of Mg2Si particles and a portion of primary silicon particles in the inner layer, a little Mg2Si and primary silicon particles in the outer layer, and without any Mg2Si and primary silicon particle in the middle layer. The results of the analysis indicate that the rotation rate of centrifugal casting, mould temperature, and melt pouring temperature have evidently affected the accumulation of the second phase particles. Also, the higher the centrifugal rotation rate, mould temperature, and melt pouring temperature are, the more evident in the inner layer the degree of accumulation of Mg2Si and primary silicon particles is.

  13. Formation of hydrotalcite coating on the aluminum alloy 6060 in spray system

    DEFF Research Database (Denmark)

    Zhou, Lingli; Friis, Henrik; Roefzaad, Melanie

    2016-01-01

    Coatings with the composition of Li-Al-NO3 hydrotalcite were formed on the Al alloy 6060 using a spray system. The coatings consist of crystals with a typical hydrotalcite structure. Dense, uniform and blade-like flakes cover completely the surface of the Al substrate. The coatings display a multi......-layer structure with average thickness of ∼1000 nm. The hydrotalcite-coated samples performed better than those without coatings in salt-spray and filiform-corrosion tests, and further treatment involving sealing with a Mg acetate solution and dipping in a H2O2 + Ce-based solution improved the corrosion...

  14. Calculation of the self-formation driving force for composite microstructure in liquid immiscible alloy system

    Institute of Scientific and Technical Information of China (English)

    LIU Xingjun; WANG Cuiping; Ikuo OHNUMA; Ryosuke KAINUMA; Kiyohito ISHIDA; CHEN Xiaohu

    2005-01-01

    Using Becker's method, we calculate the interfacial energy between two liquid phases in an immiscible system. Based on the Gibbs-Thomson equation, the force acting on the droplet towards the thermal center can be obtained by integrating the interfacial energy between the droplet and matrix liquid phase, which is related to both the radius of a droplet and the temperature gradient. In addition, the forces of gravitation and buoyancy also act on the droplet. The calculated results indicate that the resultant for these forces together mainly decides the microstructure morphology of the solidified alloy. The calculated results are in good agreement with the corresponding experimental results.

  15. Gating System Design for Casting thin Aluminium Alloy (Al-Si) Plates

    OpenAIRE

    Victor ANJO; Reyaz KHAN

    2013-01-01

    The main problems caused by improper gating are entrained aluminium oxide films, cuts and washes, low casting yield and entrapped gas. This study describes the design of a gating system to produce thin Aluminium cast alloy plates of different sizes and thicknesses of 4mm, 6mm, 8mm, and 10mm using the non-pressurized gating with ratio of 1:4:4 and green sand moulding technique. The gating design was based on the laws of fluid mechanics and empirical rules of gating for non ferrous metals. The ...

  16. ARTIFICIAL NEURAL NETWORKS BASED GEARS MATERIAL SELECTION HYBRID INTELLIGENT SYSTEM

    Institute of Scientific and Technical Information of China (English)

    X.C. Li; W.X. Zhu; G. Chen; D.S. Mei; J. Zhang; K.M. Chen

    2003-01-01

    An artificial neural networks(ANNs) based gear material selection hybrid intelligent system is established by analyzing the individual advantages and weakness of expert system (ES) and ANNs and the applications in material select of them. The system mainly consists of tow parts: ES and ANNs. By being trained with much data samples,the back propagation (BP) ANN gets the knowledge of gear materials selection, and is able to inference according to user input. The system realizes the complementing of ANNs and ES. Using this system, engineers without materials selection experience can conveniently deal with gear materials selection.

  17. Optimization of Electrode Material for EDM Die-sinking of Titanium Alloy Grade 5 - Ti6Al4V

    Directory of Open Access Journals (Sweden)

    Sangeeth Suresh

    2016-08-01

    Full Text Available Titanium alloy grade 5, Ti6Al4V, is extensively gaining importance in the industrial environment, specifically in aerospace, medical and automotive domains, mainly due to its exceptional blend of mechanical properties like high hardness which is further heat treatable, high strength-to-weight ratio which makes it light, high corrosion and temperature resistance etc. However, the same properties undervalue Ti6Al4V as a conventionally difficult-to-machine material. Rapid tool wear, excessive heat generation, dimensional instability and loss of surface integrity are the issues that plague the conventional machining of Ti6Al4V.  In view of these facts, non-traditional machining processes like electron discharge machining (EDM - die sinking and wire cut prove to be a substitute for the conventional machining. In this study, an experimental optimization of EDM die-sinking electrode materials among copper, brass and graphite, is carried out. Experimental design is created using a statistical tool and actual machining is carried out to record the surface roughness, variations on the surface hardness and dimensional stability. Quality evaluation and statistical analysis substantiates graphite electrodes to produce better surface finish-Ra 2.05microns with minimal dimensional variation-less than 10%-when operated at minimum spark gaps. It is inferred that graphite electrodes exhibit higher resistivity towards current than its counterparts thus passing minimum spark energy preventing excessive self-wear and a dimensionally accurate workpiece. The depth of machining highly impacts the variations on the surface hardness post machining.

  18. Comparison of Shear Bond Strengths of three resin systems for a Base Metal Alloy bonded to

    Directory of Open Access Journals (Sweden)

    Jlali H

    1999-12-01

    Full Text Available Resin-bonded fixed partial dentures (F.P.D can be used for conservative treatment of partially edentulous"npatients. There are numerous studies regarding the strength of resin composite bond to base meta! alloys. Shear bond"nstrength of three resin systems were invistigated. In this study these systems consisted of: Panavia Ex, Mirage FLC and"nMarathon V. Thirty base metal specimens were prepared from rexillium III alloy and divided into three groups. Then each"ngroup was bonded to enamel of human extracted molar teeth with these systems. All of specimens were stored in water at"n37ac for 48 hours. A shear force was applied to each specimen by the instron universal testing machine. A statistical"nevaluation of the data using one-way analysis of variance showed that there was highly significant difference (P<0.01"nbetween the bond strengths of these three groups."nThe base metal specimens bonded with panavia Ex luting agent, exhibited the highest mean bond strength. Shear bond"nstrength of the specimens bonded to enamel with Mirage F1C showed lower bond strenght than panavia EX. However, the"nlowest bond strength was obtained by the specimens bonded with Marathon V.

  19. Investigation of Multi-Functional Ferroelectric Nanorod/Carbon Nanotube/Polymer Composites and Shape Memory Alloy Treatment for Vibration Control of Fire Control System to Improve Firing Accuracy

    Science.gov (United States)

    2015-08-10

    measurement of certain material properties. 44 | P a g e Chemicals , glass equipment, homogenizer, hydrothermal chemical reactors all required to produce...Memory Alloy Treatment for Vibration Control of Fire Control System to Improve Firing Accuracy The views, opinions and/or findings contained in this...of Fire Control System to Improve Firing Accuracy Report Title We have created and tested several sensors: one is PANI/MWCNT composite; a second

  20. Heavy Vehicle Propulsion System Materials Program semiannual progress report for October 1996 through March 1997

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-07-01

    The purpose of the Heavy Vehicle Propulsion System Materials Program is the development of materials: ceramics, intermetallics, metal alloys, and metal and ceramic coatings, to support the dieselization of class 1-3 trucks to realize a 35% fuel-economy improvement over current gasoline-fueled trucks and to support commercialization of fuel-flexible LE-55 low-emissions, high-efficiency diesel engines for class 7-8 trucks. The design of advanced components for high-efficiency diesel engines has, in some cases, pushed the performance envelope for materials of construction past the point of reliable operation. Higher mechanical and tribological stresses and higher temperatures of advanced designs limit the engine designers; advanced materials allow the design of components that may operate reliably at higher stresses and temperatures, thus enabling more efficient engine designs. Advanced materials also offer the opportunity to improve the emissions, NVH, and performance of diesel engines for pickup trucks, vans, and sport utility vehicles. The principal areas of research are: (1) cost effective high performance materials and processing; (2) advanced manufacturing technology; (3) testing and characterization; and (4) materials and testing standards.

  1. Strip Casting of High Performance Structural Alloys

    Institute of Scientific and Technical Information of China (English)

    S S Park; J G Lee; Nack J Kim

    2004-01-01

    There exists a great need for the development of high performance alloys due to increasing demands for energy conservation and environmental protection. Application of strip casting shows a strong potential for the improvement of properties of existing alloys and also for the development of novel alloy systems with superior properties. The present paper reviews our Center's activities in the development of high performance alloys by strip casting. Examples include (1) Al alloys, (2) wrought Mg alloys, and (3) bulk metallic glass (BMG) alloys.

  2. High-speed blanking of copper alloy sheets: Material modeling and simulation

    Science.gov (United States)

    Husson, Ch.; Ahzi, S.; Daridon, L.

    2006-08-01

    To optimize the blanking process of thin copper sheets ( ≈ 1. mm thickness), it is necessary to study the influence of the process parameters such as the punch-die clearance and the wear of the punch and the die. For high stroke rates, the strain rate developed in the work-piece can be very high. Therefore, the material modeling must include the dynamic effects.For the modeling part, we propose an elastic-viscoplastic material model combined with a non-linear isotropic damage evolution law based on the theory of the continuum damage mechanics. Our proposed modeling is valid for a wide range of strain rates and temperatures. Finite Element simulations, using the commercial code ABAQUS/Explicit, of the blanking process are then conducted and the results are compared to the experimental investigations. The predicted cut edge of the blanked part and the punch-force displacement curves are discussed as function of the process parameters. The evolution of the shape errors (roll-over depth, fracture depth, shearing depth, and burr formation) as function of the punch-die clearance, the punch and the die wear, and the contact punch/die/blank-holder are presented. A discussion on the different stages of the blanking process as function of the processing parameters is given. The predicted results of the blanking dependence on strain-rate and temperature using our modeling are presented (for the plasticity and damage). The comparison our model results with the experimental ones shows a good agreement.

  3. Materials science for solar energy conversion systems

    CERN Document Server

    Granqvist, CG

    1991-01-01

    Rapid advances in materials technology are creating many novel forms of coatings for energy efficient applications in solar energy. Insulating heat mirrors, selective absorbers, transparent insulation and fluorescent concentrators are already available commercially. Radiative cooling, electrochromic windows and polymeric light pipes hold promise for future development, while chemical and photochemical processes are being considered for energy storage. This book investigates new material advances as well as applications, costs, reliability and industrial production of existing materials. Each c

  4. Slurry wear characteristics of zinc-based alloys: Effects of sand content of slurry, silicon addition to alloy system and traversal distance

    Institute of Scientific and Technical Information of China (English)

    B.K. PRASAD; O.P. MODI

    2009-01-01

    This investigation deals with the observations pertaining to the effects of specimen and slurry compositions as well as traversal distance on the slurry wear response of a zinc-based alloy. The composition of the alloy was altered by adding 4% silicon to it. The slurry composition was varied through changing the concentration of the sand particles in the range of 0-60% that were suspended in the (liquid) electrolyte. The electrolyte contained 4 g sodium chloride and 5 mL concentrated sulphuric acid dissolved in 10 L of water. The slurry wear tests were conducted at a speed of 7.02 m/s over the traversal distance range of 15-500 km. The wear rate increased initially with traversal distance, attained a maximum and decreased thereafter irrespective of the specimen and test environment. However, the wear rate peaks were less prominent in the liquid plus sand environments than the liquid-only medium. Further, the wear rate peak in the liquid-only medium appeared at a shorter traversal distance than the one in the sand containing slurries. Addition of sand particles to the electrolyte reduced the wear rate of the samples to 5%-15% depending on the sand concentration of the slurry. Moreover, intermediate (40%) sand content led to a maximum wear rate when compared with in the liquid plus sand media. However, this maximum was still less than in the liquid-only medium. The silicon containing alloy suffered from higher wear rates than the silicon free alloy samples when tested in the liquid-only medium. On the contrary, the trend reversed in liquid plus 20% and 40% sand environments whereas a mixed response was noted in the slurry containing 60% sand. In the latter case, the presence of silicon proved deleterious initially while an opposite trend was observed at longer traversal distances. The wear response of the samples was discussed in terms of specific features of their microconstituents like silicon and the predominant material removal mechanism in a given set of

  5. Current state of laser synthesis of metal and alloy nanoparticles as ligand-free reference materials for nano-toxicological assays

    Directory of Open Access Journals (Sweden)

    Christoph Rehbock

    2014-09-01

    Full Text Available Due to the abundance of nanomaterials in medical devices and everyday products, toxicological effects related to nanoparticles released from these materials, e.g., by mechanical wear, are a growing matter of concern. Unfortunately, appropriate nanoparticles required for systematic toxicological evaluation of these materials are still lacking. Here, the ubiquitous presence of surface ligands, remaining from chemical synthesis are a major drawback as these organic residues may cause cross-contaminations in toxicological studies. Nanoparticles synthesized by pulsed laser ablation in liquid are a promising alternative as this synthesis route provides totally ligand-free nanoparticles. The first part of this article reviews recent methods that allow the size control of laser-fabricated nanoparticles, focusing on laser post irradiation, delayed bioconjugation and in situ size quenching by low salinity electrolytes. Subsequent or parallel applications of these methods enable precise tuning of the particle diameters in a regime from 4–400 nm without utilization of any artificial surface ligands. The second paragraph of this article highlights the recent progress concerning the synthesis of composition controlled alloy nanoparticles by laser ablation in liquids. Here, binary and ternary alloy nanoparticles with totally homogeneous elemental distribution could be fabricated and the composition of these particles closely resembled bulk implant material. Finally, the model AuAg was used to systematically evaluate composition related toxicological effects of alloy nanoparticles. Here Ag+ ion release is identified as the most probable mechanism of toxicity when recent toxicological studies with gametes, mammalian cells and bacteria are considered.

  6. NASA-UVA Light Aerospace Alloy and Structures Technology Program (LA2ST). Research on Materials for the High Speed Civil Transport

    Science.gov (United States)

    Gangloff, Richard P.; Starke, Edgar A., Jr.; Kelly, Robert G.; Scully, John R.; Stoner, Glenn E.; Wert, John A.

    1997-01-01

    Since 1986, the NASA-Langley Research Center has sponsored the NASA-UVa Light Alloy and Structures Technology (LA2ST) Program at the University of Virginia (UVa). The fundamental objective of the LA2ST program is to conduct interdisciplinary graduate student research on the performance of next generation, light-weight aerospace alloys, composites and thermal gradient structures. The LA2ST program has aimed to product relevant data and basic understanding of material mechanical response, environmental/corrosion behavior, and microstructure; new monolithic and composite alloys; advanced processing methods; measurement and modeling advances; and a pool of educated graduate students for aerospace technologies. The scope of the LA2ST Program is broad. Research areas include: (1) Mechanical and Environmental Degradation Mechanisms in Advanced Light Metals and Composites, (2) Aerospace Materials Science, (3) Mechanics of materials for Aerospace Structures, and (4) Thermal Gradient Structures. A substantial series of semi-annual progress reports issued since 1987 documents the technical objectives, experimental or analytical procedures, and detailed results of graduate student research in these topical areas.

  7. X-ray diffraction study of thermal parameters of Pd, Pd-Ag and Pd-Ag-Cu alloys as hydrogen purification membrane materials

    Science.gov (United States)

    Pati, Subhasis; Jat, Ram Avtar; Mukerjee, S. K.; Parida, S. C.

    2016-03-01

    High temperature X-ray diffraction measurements were carried out for pure palladium and palladium-rich alloys of compositions Pd0.77Ag0.23 and Pd0.77Ag0.10Cu0.13 in the temperature range of 298-1023 K at an interval of 50 K. The lattice parameters, coefficient of thermal expansion and X-ray Debye temperature of these materials were calculated as a function of temperature from the XRD data. The lattice parameter of Pd0.77Ag0.23 alloy was found to be higher than that of palladium, whereas the lattice parameter of Pd0.77Ag0.10Cu0.13 was found to be lower than that of palladium in the temperature range of investigation. Further, the lattice parameters of both the palladium alloys show negative deviation from Vegard's law and the deviation was found to increase with increase in temperature. The average value of coefficient of linear thermal expansion was found to follow the trend: αT (Pd)>αT (Pd0.77Ag0.23)>αT (Pd0.77Ag0.10Cu0.13). The X-ray Debye temperatures of Pd0.77Ag0.23 and Pd0.77Ag0.10Cu0.13 alloys were calculated and found to be 225±10 and 165±10 K, respectively.

  8. Aerospace materials and material technologies

    CERN Document Server

    Wanhill, R

    2017-01-01

    This book is a comprehensive compilation of chapters on materials (both established and evolving) and material technologies that are important for aerospace systems. It considers aerospace materials in three Parts. Part I covers Metallic Materials (Mg, Al, Al-Li, Ti, aero steels, Ni, intermetallics, bronzes and Nb alloys); Part II deals with Composites (GLARE, PMCs, CMCs and Carbon based CMCs); and Part III considers Special Materials. This compilation has ensured that no important aerospace material system is ignored. Emphasis is laid in each chapter on the underlying scientific principles as well as basic and fundamental mechanisms leading to processing, characterization, property evaluation and applications. A considerable amount of materials data is compiled and presented in appendices at the end of the book. This book will be useful to students, researchers and professionals working in the domain of aerospace materials.

  9. Experimental investigation on the effects of cooling system on surface quality in high speed milling of an aluminium alloy

    Science.gov (United States)

    Chirita, B.; Tampu, N. C.; Brabie, G.; Radu, M. C.

    2016-08-01

    Surface quality is often an important feature of industrial products, not only from the impact it has on the aesthetic aspect but also for the functional role of the parts. High quality surface increases corrosion resistance, assures a longer life cycle for the product and lowers the wear. For a machined part, surface quality is influenced by a series of factors such as the material of the part, the process type, tool geometry, cutting parameters or the cooling system. The choice of the cooling system is especially important, taking into account that the proper conditions will not only assure a superior surface quality, but will also lower the costs and reduce the environmental impact and health risks. The present study aims to investigate the performance of the cooling system and the effect of the cutting parameters on the characteristics of the surfaces resulted from high speed face milling of some parts made of Al 7050-T7451 aluminium alloy. Dry cutting conditions and minimum quantity lubrication (MQL) where used. The results were analysed using analysis of variance (ANOVA).

  10. Alloying design of oxide dispersion strengthened ferritic steel for long life FBRs core materials

    Science.gov (United States)

    Ukai, S.; Harada, M.; Okada, H.; Inoue, M.; Nomura, S.; Shikakura, S.; Asabe, K.; Nishida, T.; Fujiwara, M.

    1993-09-01

    Oxide dispersion strengthened (ODS) ferritic steels with excellent swelling resistance and superior high temperature strength are prospective cladding materials for advanced fast breeder reactors. The addition of Ti in 13Cr-3W ODS ferritic steels improved the high temperature strength remarkably by the formation of uniformly distributed ultra-fine oxide particles. ODS ferritic steels have a bamboo-like grain structure and a strong deformation texture. The decrease of creep rupture strength in the bi-axial direction compared to the uni-axial direction is attributed mainly to this unique bamboo grain structure. Nearly equivalent creep rupture strength for both bi-axial and uni-axial direction was successfully attained by introducing the α to γ transformation in ODS martensitic steel.

  11. Fabrication and property of high-performance Ag-Pb-Sb-Te system semiconducting thermoelectric materials

    Institute of Scientific and Technical Information of China (English)

    ZHOU Min; LI JingFeng; WANG Heng

    2007-01-01

    High performance Ag-Pb-Sb-Te system thermoelectric bulk materials were fabricated by a combination of mechanical alloying (MA) and spark plasma sintering (SPS). Phase composition and microstructure of the resultant materials were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM) analysis. A special emphasis was paid to the effects of chemical composition, especially the Pb content on the thermoelectric properties of the Ag0.8Pb18+xSbTe20 samples, including electrical resistivity, Seebeck coefficient, power factor, thermal conductivity and dimensionless figure of merit.The present study reveals that the optimal composition of Ag0.8Pb18+xSbTe20 samples is Ag0.8Pb22.5SbTe20 and the maximum figure of merit (ZT) is 1.2 at 673 K.

  12. Materials for programmed, functional transformation in transient electronic systems.

    Science.gov (United States)

    Hwang, Suk-Won; Kang, Seung-Kyun; Huang, Xian; Brenckle, Mark A; Omenetto, Fiorenzo G; Rogers, John A

    2015-01-07

    Materials and device designs are presented for electronic systems that undergo functional transformation by a controlled time sequence in the dissolution of active materials and/or encapsulation layers. Demonstration examples include various biocompatible, multifunctional systems with autonomous behavior defined by materials selection and layout.

  13. Bulk metallic glass formation in the Pd-Ni-P and Pd-Cu-P alloy systems

    Energy Technology Data Exchange (ETDEWEB)

    Schwarz, R.B.; He, Y. [Los Alamos National Lab., NM (United States). Center for Materials Science

    1996-12-11

    Bulk metallic glasses were prepared in the Pd-Ni-P and Pd-Cu-P systems using a fluxing technique. The formation of bulk amorphous Pd-Cu-P alloys was reported here for the first time. For both alloy systems, bulk glass formation requires maintaining the phosphorus content near 20 at.%. In the Pd-Ni-P system, 10-mm diameter amorphous Pd{sub x}Ni{sub 80{minus}x}P{sub 20} rods can be formed for 25 {le} x {le} 60. In the Pd-Cu-P system, 7-mm diameter amorphous Pd{sub x}Cu{sub 80{minus}x}P{sub 20} rods can be produced for 40 {le} x {le} 60. From all the ternary alloys studied, Pd{sub 40}Ni{sub 40}P{sub 20} has the highest glass formability, and 25-mm diameter amorphous cylinders, 50 mm in length, can be easily fabricated. The glass stability of the Pd-Ni-P system is wider than that of the Pd-Cu-P system. For most bulk Pd-Ni-P glasses, {Delta}T > 90 K. The {Delta}T values of bulk amorphous Pd-Cu-P alloys are considerably smaller, ranging from 27 to 73 K. The elastic constants of bulk amorphous Pd-Ni-P and Pd-Cu-P alloys were determined using a resonant ultrasound spectroscopy technique. The Pd-Ni-P glasses are slightly stiffer than the Pd-Cu-P glasses. Within each alloy system, the Young`s modulus and the bulk modulus show little change with alloy composition. Of all the bulk glass forming systems so far investigated, the ternary Pd-Ni-P system has the best glass formability. This alloy was one of the first bulk glasses discovered, yet it still remains the best in terms of glass formability. Upon replacing part of Ni by Cu, the critical cooling rates are expected to be further reduced.

  14. Lead telluride alloy thermoelectrics

    Directory of Open Access Journals (Sweden)

    Aaron D. LaLonde

    2011-11-01

    Full Text Available The opportunity to use solid-state thermoelectrics for waste heat recovery has reinvigorated the field of thermoelectrics in tackling the challenges of energy sustainability. While thermoelectric generators have decades of proven reliability in space, from the 1960s to the present, terrestrial uses have so far been limited to niche applications on Earth because of a relatively low material efficiency. Lead telluride alloys were some of the first materials investigated and commercialized for generators but their full potential for thermoelectrics has only recently been revealed to be far greater than commonly believed. By reviewing some of the past and present successes of PbTe as a thermoelectric material we identify the issues for achieving maximum performance and successful band structure engineering strategies for further improvements that can be applied to other thermoelectric materials systems.

  15. Exploration of CIGAS Alloy System for Thin-Film Photovoltaics on Novel Lightweight and Flexible Substrates

    Science.gov (United States)

    Woods, Lawrence M.; Kalla, Ajay; Ribelin, Rosine

    2007-01-01

    Thin-film photovoltaics (TFPV) on lightweight and flexible substrates offer the potential for very high solar array specific power (W/kg). ITN Energy Systems, Inc. (ITN) is developing flexible TFPV blanket technology that has potential for specific power greater than 2000 W/kg (including space coatings) that could result in solar array specific power between 150 and 500 W/kg, depending on array size, when mated with mechanical support structures specifically designed to take advantage of the lightweight and flexible substrates.(1) This level of specific power would far exceed the current state of the art for spacecraft PV power generation, and meet the needs for future spacecraft missions.(2) Furthermore the high specific power would also enable unmanned aircraft applications and balloon or high-altitude airship (HAA) applications, in addition to modular and quick deploying tents for surface assets or lunar base power, as a result of the high power density (W/sq m) and ability to be integrated into the balloon, HAA or tent fabric. ITN plans to achieve the high specific power by developing single-junction and two-terminal monolithic tandem-junction PV cells using thin-films of high-efficiency and radiation resistant CuInSe2 (CIS) partnered with bandgap-tunable CIS-alloys with Ga (CIGS) or Al (CIAS) on novel lightweight and flexible substrates. Of the various thin-film technologies, single-junction and radiation resistant CIS and associated alloys with gallium, aluminum and sulfur have achieved the highest levels of TFPV device performance, with the best efficiency reaching 19.5% under AM1.5 illumination conditions and on thick glass substrates.(3) Thus, it is anticipated that single- and tandem-junction devices with flexible substrates and based on CIS and related alloys will achieve the highest levels of thin-film space and HAA solar array performance.

  16. Optimization of Master Alloy Amount and Gating System Design for Ductile Cast Iron Obtain in Lost Foam Process

    Directory of Open Access Journals (Sweden)

    P. Just

    2013-07-01

    Full Text Available The paper presents the optimization of master alloy amount for the high nodular graphite yield (80-90% in cast iron obtain in lost foam process. The influence of the gating system configuration and the shape of the reaction chamber, the degree of spheroidisation cast iron was examined. Research has shown that the, optimal of master alloy amount of 1.5% by mass on casting iron. The degree of spheroidisation is also influenced by the gating system configuration. The best spheroidisation effect was obtained for liquid cast iron was fed into the reaction chamber from the bottom and discharged from the top.

  17. Glass forming range of the Ti-Fe-Si amorphous alloys: An effective materials-design approach coupling CALPHAD and topological instability criterion

    Science.gov (United States)

    Zhao, Guo-Hua; Mao, Huahai; Louzguine-Luzgin, Dmitri V.

    2016-11-01

    A method of composition design for metallic glasses was proposed by using the Calculation of Phase Diagrams (CALPHAD) with the assistance of the topological instability criterion. This methodology was demonstrated in the quick and effective searching of glass-forming regions for Ti-Fe-Si and Ti-Zr-Fe-Si alloys containing no biologically toxic elements, e.g., Ni and Cu. In addition, the Ti-Fe-Si system may promote the glass formation owing to the existence of a deep eutectic at the Ti-rich corner. A self-consistent thermodynamic database was constructed based on the CALPHAD approach. The liquidus projection, isothermal sections, and the enthalpy of mixing were calculated by using the database. On the basis of these calculations coupling with the topological instability "lambda λ criterion," the potential glass-forming alloy compositions in a narrow region were suggested for experimental validation. Thereafter, the isothermal sections of the Ti-Zr-Fe-Si quaternary system were calculated at certain contents of Zr. The designed alloys were prepared by arc-melting and followed by melt-spinning to the ribbon shape. The experimental verifications matched reasonably well with the theoretical calculations. This work offers new insights for predicting glass-forming alloys based on thermodynamic arguments; it shall be of benefit for the exploration of new metallic glasses.

  18. Heavy vehicle propulsion system materials program semiannual progress report for April 1998 thru September 1998

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1999-01-01

    The purpose of the Heavy Vehicle Propulsion System Materials Program is the development of materials: ceramics, intermetallics, metal alloys, and metal and ceramic coatings, to support the dieselization of class 1--3 trucks to realize a 35{percent} fuel-economy improvement over current gasoline-fueled trucks and to support commercialization of fuel-flexible LE-55 low-emissions, high-efficiency diesel engines for class 7--8 trucks. The Office of Transportation Technologies, Office of Heavy Vehicle Technologies (OTT OHVT) has an active program to develop the technology for advanced LE-55 diesel engines with 55{percent} efficiency and low emissions levels of 2.0 g/bhp-h NO{sub x} and 0.05 g/bhp-h particulates. The goal is also for the LE-55 engine to run on natural gas with efficiency approaching that of diesel fuel. The LE-55 program is being completed in FY 1997 and, after approximately 10 years of effort, has largely met the program goals of 55{percent} efficiency and low emissions. However, the commercialization of the LE-55 technology requires more durable materials than those that have been used to demonstrate the goals. Heavy Vehicle Propulsion System Materials will, in concert with the heavy-duty diesel engine companies, develop the durable materials required to commercialize the LE-55 technologies.

  19. Metastable phases in the aluminum-germanium alloy system: Synthesis by mechanical alloying and pressure induced transformations

    Energy Technology Data Exchange (ETDEWEB)

    Yvon, Pascal [Univ. of New Mexico, Albuquerque, NM (United States)

    1994-01-01

    Al and Ge form a simple equilibrium eutectic with limited mutual solubility and no intermetallic intermediate phases. We used a regular solution approach to model effects of pressure on Al-Ge. Effects of pressure are to extend solubility of Ge in Al, to displace the eutectic composition towards the Ge rich side, and to slightly decrease the eutectic temperature. We designed thermobaric treatments to induce crystal-to-glass transformations in fine grain mixtures of Al and Ge. We used Merrill-Bassett diamond anvil cells to perform experiments at high pressures. We built an x-ray apparatus to determine the structure of alloys at pressure and from cryogenic temperatures to 400C. Two-phase Al-Ge samples with fine microstructures were prepared by splat-quenching and mechanical alloying. We observed a crystal-to-glass transformation at about 80 kbar. The amorphous phase formed was metastable at ambient temperature after pressure release. This was confirmed by TEM. The amorphous phase obtained by pressurization was found to have a liquid-like structure and was metallic. In the TEM samples we also observed the presence of a second amorphous phase formed upon release of the pressure. This second phase had a tetrahedrally-bonded continuous random network structure, similar to that of semi-conducting amorphous germanium.

  20. 快堆先进包壳材料ODS合金发展研究%R &D on advanced cladding materials ODS alloys for fast reactor

    Institute of Scientific and Technical Information of China (English)

    崔超; 黄晨; 苏喜平; 宿彦京

    2011-01-01

    Fast reactor advanced cladding materials ODS alloys (Oxide Dispersion Strengthened steel) have excellent irradiation swelling resistance and stable mechanical properties at elevated temperature, which is chosen as the candidate cladding material of high burnup fuel for fast reactor. This paper generally introduces the progress of R&D on ODS alloys, including the processing technology of ODS alloys, mechanical properties, compatibility with sodium, irradiation performance and so on.%快堆先进包壳材料ODS合金(Oxide Dispersion Strengthened Steel)具有优异的抗辐照肿胀性能和高温力学性能,是高性能快堆燃料元件包壳管的主要候选材料.本文概括介绍了ODS合金的研究进展,包括ODS合金的制备方法、力学性能、与钠相容性以及辐照性能等.

  1. SINTERED REFRACTORY TUNGSTEN ALLOYS. Gesinterte hochschmelzende wolframlegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Kieffer, R.; Sedlatschek, K.; Braun, H.

    1971-12-15

    Dependence of the melting point of the refractory metals on their positions in the periodic system - alloys of tungsten with other refractory metals - sintering of the alloys - processing of the alloys - technological properties.

  2. Directional solidification processing of eutectic alloys in the Ni Al V system

    Science.gov (United States)

    Milenkovic, S.; Coelho, A. A.; Caram, R.

    2000-04-01

    Intermetallic matrix composites (IMCs) offer attractive properties, such as high toughness of the metal coupled with low density, high modulus and high strength of the intermetallics. Among a large number of the intermetallics, a particular interest has been shown in the NiAl intermetallic compound, since it exhibits several advantages over the currently used nickel-based superalloys. Recently, there has been a renewed interest in directional solidification of the eutectic alloys as a concept of reinforcing intermetallics with in situ refractory metals. The present study is related to the study of the eutectic alloys in the ternary NiAl-V system. The eutectic composition and temperature were accurately determined. It was concluded that the solidification behaviour of the Ni-Al-V eutectic is strongly dependent on the growth conditions, namely growth rate and orientation, and that it can be easily modified. Also, it was observed that the orientation of the grain, i.e., the direction of growth is the determining factor in the lamellar/rod transition as well as in the morphology of the degenerated structure.

  3. Microstructural studies on variation of defect parameters in Zr–Sn alloys and their transition with interchange of solvent and solute in Zr–Ti and Ti–Zr alloy systems by modified Rietveld method and Warren–Averbach method

    Indian Academy of Sciences (India)

    J Ghosh; S K Chattopadhyay; A K Meikap; S K Chatterjee

    2006-08-01

    The effects of deformation and the transition of microstructural defect states with the interchange of solvent and solute in Ti–Zr and Zr–Ti alloys of six different compositions and Zr–Sn alloys in three different compositions have been investigated by X-ray diffraction line profile analysis. The detailed analysis of the X-ray powder diffraction line profiles was interpreted by Fourier line shape analysis using modified Rietveld method and Warren–Averbach method taking silicon as standard. Finally the microstructural parameters such as coherent domain size, microstrains within domains, faulting probability and dislocation density were evaluated from the analysis of X-ray powder diffraction data of Zr base Sn, Ti and Ti base Zr alloys by modified Rietveld powder structure refinement. This analysis confirms that the growth fault, , is totally absent or negligibly present in Zr–Ti, Ti–Zr and Zr–Sn alloy systems, because the growth fault, , has been observed to be either negative or very small for these alloy systems. This analysis also revealed that the deformation fault, , has significant presence in titanium-base zirconium alloy systems but when zirconium content in the matrix goes on increasing beyond 50%, this faulting behaviour suffers a drastic transition and faulting tendency abruptly drops to a level of negligible presence or zero. This tendency has also been observed in Zr–Sn alloys signifying high stacking fault energy. Therefore, Zr and Zr-base alloys having high stacking fault energy can be used as hard alloys in nuclear technology at high temperature.

  4. Optimizing the Allocation of Material Flow in a Logistics System

    OpenAIRE

    Tanka Milkova

    2013-01-01

    The article is devoted to the issue of the optimum allocation of material flow in a logistics system, the author’s proposition being that the allocation and movement of the material flow in a logistics system can be rationalized, based on the use of special approaches and techniques. There is presented the economic formulation of the problem and is constructed the economic and mathematical model ensuring the movement of the material flow in a logistics system at minimum cost of its transporta...

  5. Materials And Processes Technical Information System (MAPTIS) LDEF materials data base

    Science.gov (United States)

    Funk, Joan G.; Strickland, John W.; Davis, John M.

    1993-01-01

    A preliminary Long Duration Exposure Facility (LDEF) Materials Data Base was developed by the LDEF Materials Special Investigation Group (MSIG). The LDEF Materials Data Base is envisioned to eventually contain the wide variety and vast quantity of materials data generated from LDEF. The data is searchable by optical, thermal, and mechanical properties, exposure parameters (such as atomic oxygen flux) and author(s) or principal investigator(s). Tne LDEF Materials Data Base was incorporated into the Materials and Processes Technical Information System (MAPTIS). MAPTIS is a collection of materials data which has been computerized and is available to engineers, designers, and researchers in the aerospace community involved in the design and development of spacecraft and related hardware. The LDEF Materials Data Base is described and step-by-step example searches using the data base are included. Information on how to become an authorized user of the system is included.

  6. The role of time-dependent deformation in intergranular crack initiation of alloy 600 steam generator tubing material

    Energy Technology Data Exchange (ETDEWEB)

    Was, G.S.; Lian, K.

    1998-03-01

    Intergranular stress corrosion cracking (IGSCC) of two commercial alloy 600 conditions (600LT, 600HT) and controlled- purity Ni-18Cr-9Fe alloys (CDMA, CDTT) were investigated using constant extension rate tensile (CERT) tests in primary water (0.01M LiOH+0.01M H{sub 3}BO{sub 3}) with 1 bar hydrogen overpressure at 360{degrees}C and 320{degrees}C. Heat treatments produced two types of microstructures in both commercial and controlled-purity alloys: one dominated by grain boundary carbides (600HT and CDTT) and one dominated by intragranular carbides (600LT and CDMA). CERT tests were conducted over a range of strain rates and at two temperatures with interruptions at specific strains to determine the crack depth distributions. Results show that in all samples, IGSCC was the dominant failure mode. For both the commercial alloy and the controlled-purity alloys, the microstructure with grain boundary carbides showed delayed crack initiation and shallower crack depths than did the intragranular carbide microstructure under all experimental conditions. This data indicates that a grain boundary carbide microstructure is more resistant to IGSCC than an intragranular carbide microstructure. Observations support both the film rupture/slip dissolution mechanism and enhanced localized plasticity. The advantage of these results over previous studies is that the different carbide distributions were obtained in the same commercial alloy using different heat treatments, and in the other case, in nearly identical controlled-purity alloys. Therefore, observations of the effects of carbide distribution on IGSCC can more confidently be attributed to the carbide distribution alone rather than other potentially significant differences in microstructure or composition.

  7. An innovative seismic bracing system based on a superelastic shape memory alloy ring

    Science.gov (United States)

    Gao, Nan; Jeon, Jong-Su; Hodgson, Darel E.; DesRoches, Reginald

    2016-05-01

    Shape memory alloys (SMAs) have great potential in seismic applications because of their remarkable superelasticity. Seismic bracing systems based on SMAs can mitigate the damage caused by earthquakes. The current study investigates a bracing system based on an SMA ring which is capable of both re-centering and energy dissipation. This lateral force resisting system is a cross-braced system consisting of an SMA ring and four tension-only cable assemblies, which can be applied to both new construction and seismic retrofit. The performance of this bracing system is examined through a quasi-static cyclic loading test and finite element (FE) analysis. This paper describes the experimental design in detail, discusses the experimental results, compares the performance with other bracing systems based on SMAs, and presents an Abaqus FE model calibrated on the basis of experimental results to simulate the superelastic behavior of the SMA ring. The experimental results indicate that the seismic performance of this system is promising in terms of damping and re-centering. The FE model can be used in the simulation of building structures using the proposed bracing system.

  8. The Conductive Thermal Control Material Systems for Space Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This proposal is submitted to develop and demonstrate the feasibility of processing the space environment stable, multifunctional thermal control material system...

  9. Subtask 12D4: Baseline tensile properties of V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Loomis, B.A.; Chung, H.M.; Smith, D.L. [Argonne National Lab., IL (United States)

    1995-03-01

    The objective of this work is to provide a database on the baseline tensile properties of candidate V-Cr-Ti alloys. Vanadium-base alloys of the V-Cr-Ti system are attractive candidates for use as structural materials in fusion reactors. The current focus of the U.S. program of research on these alloys is on the V-(4-6)Cr-(3-6)Ti alloys containing 500-1000 wppm Si. In this paper, we present experimental results on baseline tensile properties of V-Cr-Ti alloys measured at 230-700{degrees}C, with an emphasis on the tensile properties of the U.S. reference alloy V-4Cr-4Ti. The reference alloy was found to exhibit excellent tensile properties up to 700{degrees}C. 9 refs., 8 figs., 1 tab.

  10. Materials selection guidelines for geothermal power systems. First edition

    Energy Technology Data Exchange (ETDEWEB)

    DeBerry, D.W.; Ellis, P.F.; Thomas, C.C.

    1978-09-01

    Nine potential power cycles are defined and diagrammed for the generation of electricity from geothermal fluids. General fluid properties that influence the applicability of power cycles to a particular geothermal resource are discussed. The corrosivity of individual process streams in power cycles is described based on variations in chemical composition and temperature. Results of materials performance tests are analyzed based on the chemical composition of the corrosive medium and physical factors such as temperature, duration of exposure, and fluid velocity. The key chemical components in geothermal fluids that are significant in determining corrosivity are identified. Both summarized and detailed results of materials performance tests in U.S. liquid-dominated resources are given. Seven U.S. liquid-dominated KGRA's are classified according to relative corrosiveness and their key chemical components are defined. The various forms and mechanisms of corrosive attack that can occur in geothermal process streams are described. The application of nonmetallic materials in geothermal environments is discussed. The appendices contain information on (1) operating experience at geothermal power plants, (2) corrosion in desalination facilities, (3) reliability of geothermal plants, (4) elastomeric materials, (5) comparative alloy costs, and (6) geothermal equipment manufacturers. (MHR)

  11. Mechanical properties of metal-ceramic systems from nickel-chromium and cobalt-chromium alloys

    Directory of Open Access Journals (Sweden)

    Mirković Nemanja

    2007-01-01

    Full Text Available Background/Aim. Metal-ceramic bond strength and alloys' elastic modulus clearly determine the potential of alloy application, because the ceramic integrity during mastication depends on these two characteristics. The aim of this study was to evaluate metal-ceramic bond strength and elastic modulus of cobalt-chromium alloys in making porcelainfused- to-metal restorations, regarding the application of the most frequent nickel-chromium alloy. Methods. The research was performed as an experimental study. Six metalceramic samples were made from nickel-chromium alloy (Wiron 99 and cobalt-chromium alloy (Wirobond C, according to the manufactures manuals and instructions from ISO 9693: 1996. Three-point bending test was performed up to the ceramic fracture. The fracture load was measured on an universal testing machine (Zwick, type 1464, with cross-head speed of 0,05mm/min. Results. The results of this study confirmed the significant differences between the metal-ceramic bond strength (p < 0.01 and elastic modulus (p < 0.001 of nickel-chromium and cobalt-chromium alloys, where cobalt-chromium alloys showed higher values for both tested parameters. Conclusion. Cobalt-chromium metal-ceramic alloys can successfully replace nickel-chromium alloys, especially for fabrication of long-span metal-ceramic bridges due to the great flexural strength.

  12. The single-electrode Peltier heats of Li-Al alloy electrodes in LiCl-KCl eutectic system

    Energy Technology Data Exchange (ETDEWEB)

    Amezawa, Koji; Ito, Yasuhiko; Tomii, Yoichi (Kyoto Univ. (Japan))

    1994-11-01

    This paper presents the single-electrode Peltier heat of cathodic (or anodic) reaction of Li-Al alloy electrode in a coexisting phase state, or an intermetallic compound phase state estimated by thermoelectric-power measurement. The thermoelectric-power measurements of Li-Al alloys in various coexisting phase states were carried out with both potentiometric and potential-sweep methods in the LiCl-KCl eutectic system between 673 and 843 K. The values of the thermoelectric power of Li-Al alloys calculated by using thermodynamic literature data were in good agreement with those obtained by experiment. The single-electrode Peltier heat changes drastically with change of its phase state, and it was found that the formation reactions of [beta] (Li[sub 0.5]Al[sub 0.5]) and [gamma] (Li[sub 0.6]Al[sub 0.4]) phases are exothermic, and those of liquid phase from [beta] and [gamma] phase are endothermic. The single-electrode Peltier heat for the cathodic formation reaction of Li-Al alloy in intermetallic compound [gamma] phase is estimated to be exothermic by using the measured values of thermoelectric powers of Li-Al alloys in ([beta] + [gamma]) and ([gamma] + liq.) regions.

  13. Adaptive and active materials: selected papers from the ASME 2013 Conference on Smart Materials, Adaptive Structures and Intelligent Systems (SMASIS 13) (Snowbird, UT, USA, 16-18 September 2013)

    Science.gov (United States)

    Johnson, Nancy; Naguib, Hani; Turner, Travis; Anderson, Iain; Bassiri-Gharb, Nazanin; Daqaq, Mohammed; Baba Sundaresan, Vishnu; Sarles, Andy

    2014-10-01

    The sixth annual meeting of the ASME Smart Materials, Adaptive Structures and Intelligent Systems Conference (SMASIS) was held in the beautiful mountain encircled Snowbird Resort and Conference Center in Little Cottonwood Canyon near Salt Lake City, Utah. It is the conference's objective to provide an up-to-date overview of research trends in the entire field of smart materials systems in a friendly casual forum conducive to the exchange of ideas and latest results. As each year we strive to grow and offer new experiences, this year we included special focused topic tracks on nanoscale multiferroic materials and origami engineering. The cross-disciplinary emphasis was reflected in keynote speeches by Professor Kaushik Bhattacharya (California Institute of Technology) on 'Cyclic Deformation and the Interplay between Phase Transformation and Plasticity in Shape Memory Alloys', by Professor Alison Flatau (University of Maryland at College Park) on 'Structural Magnetostrictive Alloys: The Other Smart Material', and by Dr Leslie Momoda (Director of the Sensors and Materials Laboratories, HRL Laboratories, LLC, Malibu, CA) on 'Architecturing New Functional Materials: An Industrial Perspective'. SMASIS 2013 was divided into seven symposia which span basic research, applied technological design and development, and industrial and governmental integrated system and application demonstrations. SYMP 1. Development and Characterization of Multifunctional Materials. SYMP 2. Mechanics and Behavior of Active Materials. SYMP 3. Modeling, Simulation and Control of Adaptive Systems. SYMP 4. Integrated System Design and Implementation. SYMP 5. Structural Health Monitoring. SYMP 6. Bioinspired Smart Materials and Systems. SYMP 7. Energy Harvesting. Authors of selected papers in the materials areas (symposia 1, 2, and 6) as well as energy harvesting (symposium 7) were invited to write a full journal article on their presentation topic for publication in this special issue of Smart

  14. Effects of alloying and local order in AuNi contacts for Ohmic radio frequency micro electro mechanical systems switches via multi-scale simulation

    Science.gov (United States)

    Gaddy, Benjamin E.; Kingon, Angus I.; Irving, Douglas L.

    2013-05-01

    Ohmic RF-MEMS switches hold much promise for low power wireless communication, but long-term degradation currently plagues their reliable use. Failure in these devices occurs at the contact and is complicated by the fact that the same asperities that bear the mechanical load are also important to the flow of electrical current needed for signal processing. Materials selection holds the key to overcoming the barriers that prevent widespread use. Current efforts in materials selection have been based on the material's (or alloy's) ability to resist oxidation as well as its room-temperature properties, such as hardness and electrical conductivity. No ideal solution has yet been found via this route. This may be due, in part, to the fact that the in-use changes to the local environment of the asperity are not included in the selection criteria. For example, Joule heating would be expected to raise the local temperature of the asperity and impose a non-equilibrium thermal gradient in the same region expected to respond to mechanical actuation. We propose that these conditions should be considered in the selection process, as they would be expected to alter mechanical, electrical, and chemical mechanisms in the vicinity of the surface. To this end, we simulate the actuation of an Ohmic radio frequency micro electro mechanical systems switch by using a multi-scale method to model a current-carrying asperity in contact with a polycrystalline substrate. Our method couples continuum solutions of electrical and thermal transport equations to an underlying molecular dynamics simulation. We present simulations of gold-nickel asperities and substrates in order to evaluate the influence of alloying and local order on the early stages of contact actuation. The room temperature response of these materials is compared to the response of the material when a voltage is applied. Au-Ni interactions are accounted for through modification of the existing Zhou embedded atom method

  15. Mechanochemical method for producing iron-based nitrogen-containing nanocrystalline alloys

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Iron-based products account the main volume of powder metallurgy production. Nevertheless its strength and reliability are not enough in comparison with classical cast materials. So that is why making nanostructural powder materials allows to increase strength and extend the range of products. A principally new way of nanostructure production is possible by means of iron mechanical alloying with nitride-forming and nitrogen both at the same time.Unlike classical technology of internal nitrogenation, nitrogen saturation, in our case, occurs by whole volume at plastic deformation conditions. A review of experimental results of phase forming alloys in the Fe-Ni, Fe-Ni-Cr, Fe-Ni-N, Fe-Ni-Cr-N, Fe-Cr-Ni systems prepared by mechanical alloying are given. The influence of the technological parameters of mechanical alloying, atmosphere of mechanical activation on nitrogen content and phase composition of examined alloys has been studied. Experimental results of the influence of mechanical alloying technological parameters on degree of ammonia dissociation and nitrogen content in examined alloys are presented. Heat treatment influence of mechanically alloyed, nitrogen-containing alloys on theirphase composition and structure are investigated.It was shown that using mechanical alloying, it's possible to prepare high-alloyed iron-based alloys containing more than 1% of nitrogen. It was established that technology of mechanical alloying in ammonia atmosphere allows to prepare austenitic steels with nanocrystalline structure, which affords high value of yield stress. Physico-chemical patterns of interaction between the nitrogen-containing atmosphere and nitride-forming elements under their mutual mechanical activation conditions were established in consequence of theoretical and experimental researches. Some scientific principles of nanocrystalline materials were gained by quantitative description of correlation between the mechanical dose, nitrogen potertial, nitrogen content

  16. Charpy impact test results of four low activation ferritic alloys irradiated at 370{degrees}C to 15 DPA

    Energy Technology Data Exchange (ETDEWEB)

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S. [Pacific Northwest National Lab., Richland, WA (United States)

    1996-10-01

    Miniature CVN specimens of four low activation ferritic alloys have been impact tested following irradiation at 370{degrees}C to 15 dpa. Comparison of the results with those of control specimens indicates that degradation in the impact behavior occurs in each of these four alloys. The 9Cr-2W alloy referred to as GA3X and the similar alloy F82H with 7.8Cr-2W appear most promising for further consideration as candidate structural materials in fusion energy system applications. These two alloys exhibit a small DBTT shift to higher temperatures but show increased absorbed energy on the upper shelf.

  17. A Study of Magnesium-Base Metallic Systems and Development of Principles for Creation of Corrosion-Resistant Magnesium Alloys

    Science.gov (United States)

    Mukhina, I. Yu.

    2014-11-01

    The effect of 26 alloying elements on the corrosion resistance of high-purity magnesium in a 0.5-n solution of sodium chloride and in a humid atmosphere (0.005 n) is studied. The Mg - Li, Mg - Ag, Mg - Zn, Mg - Cu, Mg - Gd, Mg - Al, Mg - Zr, Mg - Mn and other binary systems, which present interest as a base for commercial or perspective castable magnesium alloys, are studied. The characteristics of corrosion resistance of the binary alloys are analyzed in accordance with the group and period of the Mendeleev's periodic law. The roles of the electrochemical and volume factors and of the factor of the valence of the dissolved element are determined.

  18. Catalyst Alloys Processing

    Science.gov (United States)

    Tan, Xincai

    2014-10-01

    Catalysts are one of the key materials used for diamond formation at high pressures. Several such catalyst products have been developed and applied in China and around the world. The catalyst alloy most widely used in China is Ni70Mn25Co5 developed at Changsha Research Institute of Mining and Metallurgy. In this article, detailed techniques for manufacturing such a typical catalyst alloy will be reviewed. The characteristics of the alloy will be described. Detailed processing of the alloy will be presented, including remelting and casting, hot rolling, annealing, surface treatment, cold rolling, blanking, finishing, packaging, and waste treatment. An example use of the catalyst alloy will also be given. Industrial experience shows that for the catalyst alloy products, a vacuum induction remelt furnace can be used for remelting, a metal mold can be used for casting, hot and cold rolling can be used for forming, and acid pickling can be used for metal surface cleaning.

  19. Microstructures and oxidation behavior of some Molybdenum based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ray, Pratik Kumar [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    The advent of Ni based superalloys revolutionized the high temperature alloy industry. These materials are capable of operating in extremely harsh environments, comprising of temperatures around 1050 C, under oxidative conditions. Demands for increased fuel efficiency, however, has highlighted the need for materials that can be used under oxidative conditions at temperatures in excess of 1200 C. The Ni based superalloys are restricted to lower temperatures due to the presence of a number of low melting phases that melt in the 1250 - 1450 C, resulting in softening of the alloys above 1000 C. Therefore, recent research directions have been skewed towards exploring and developing newer alloy systems. This thesis comprises a part of such an effort. Techniques for rapid thermodynamic assessments were developed and applied to two different systems - Mo-Si alloys with transition metal substitutions (and this forms the first part of the thesis) and Ni-Al alloys with added components for providing high temperature strength and ductility. A hierarchical approach towards alloy design indicated the Mo-Ni-Al system as a prospective candidate for high temperature applications. Investigations on microstructures and oxidation behavior, under both isothermal and cyclic conditions, of these alloys constitute the second part of this thesis. It was seen that refractory metal systems show a marked microstructure dependence of oxidation.

  20. Design and fabrication of a mechanical alloying system for preparing intermetallic, nanocrystalline, amorphous and quasicrystalline compounds; Diseno y fabricacion de un sistema de aleado mecanico para preparar compuestos intermetalicos, nanocristalinos, amorfos y cuasicristalinos

    Energy Technology Data Exchange (ETDEWEB)

    Bonifacio M, J.; Iturbe G, J.L.; Castaneda J, G. [Instituto Nacional de Investigaciones Nucleares, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    2002-07-01

    In this work a grinding system was designed and fabricated which allowed to improve the operation conditions in time, frequency, temperature and selection of the grinding media and that allow the contamination decrease of the compounds. By means of this method of mechanical alloying new metallic compounds can be produced, starting from elemental powders, with fine and controlled microstructures. These compounds prepared by this method are going to be used as materials for the hydrogen storage. (Author)

  1. Materials

    Science.gov (United States)

    Glaessgen, Edward H.; Schoeppner, Gregory A.

    2006-01-01

    NASA Langley Research Center has successfully developed an electron beam freeform fabrication (EBF3) process, a rapid metal deposition process that works efficiently with a variety of weldable alloys. The EBF3 process can be used to build a complex, unitized part in a layer-additive fashion, although the more immediate payoff is for use as a manufacturing process for adding details to components fabricated from simplified castings and forgings or plate products. The EBF3 process produces structural metallic parts with strengths comparable to that of wrought product forms and has been demonstrated on aluminum, titanium, and nickel-based alloys to date. The EBF3 process introduces metal wire feedstock into a molten pool that is created and sustained using a focused electron beam in a vacuum environment. Operation in a vacuum ensures a clean process environment and eliminates the need for a consumable shield gas. Advanced metal manufacturing methods such as EBF3 are being explored for fabrication and repair of aerospace structures, offering potential for improvements in cost, weight, and performance to enhance mission success for aircraft, launch vehicles, and spacecraft. Near-term applications of the EBF3 process are most likely to be implemented for cost reduction and lead time reduction through addition of details onto simplified preforms (casting or forging). This is particularly attractive for components with protruding details that would require a significantly large volume of material to be machined away from an oversized forging, offering significant reductions to the buy-to-fly ratio. Future far-term applications promise improved structural efficiency through reduced weight and improved performance by exploiting the layer-additive nature of the EBF3 process to fabricate tailored unitized structures with functionally graded microstructures and compositions.

  2. Material Systems for Blast-Energy Dissipation

    Energy Technology Data Exchange (ETDEWEB)

    James Schondel; Henry S. Chu

    2010-10-01

    Lightweight panels have been designed to protect buildings and vehicles from blast pressures by activating energy dissipation mechanisms under the influence of blast loading. Panels were fabricated which featured a variety of granular materials and hydraulic dissipative deformation mechanisms and the test articles were subjected to full-scale blast loading. The force time-histories transmitted by each technology were measured by a novel method that utilized inexpensive custom-designed force sensors. The array of tests revealed that granular materials can effectively dissipate blast energy if they are employed in a way that they easily crush and rearrange. Similarly, hydraulic dissipation can effectively dissipate energy if the panel features a high fraction of porosity and the panel encasement features low compressive stiffness.

  3. [Radioactivity of phosphorus implanted TiNi alloy].

    Science.gov (United States)

    Zhao, Xingke; Cai, Wei; Zhao, Liancheng

    2003-09-01

    Exposed to neutron flow, the phosphorus implanted TiNi alloy gets radioactive. This radioactive material is used in vascular stent for prevention and cure of restenosis. Phosphorus implantation is carried out in a plasma immerged ion implantation system, and the dose of phosphorus implantation is in the range of 2-10 x 10(17) cm-2. After ion implantation, the alloy is exposed to the slow neutron flow in a nuclear reactor, the dose of the slow neutron is 1.39-5.88 x 10(19) n/cm2. The radioactivity of the TiNi alloy was measured by liquid scintillation spectrometry and radio-chromic-film dosimetry. The result shows that whether the phosphorus is implanted or not, the TiNi alloy comes to be radioactive after exposure to neutron flow. Just after neutron irradiation, the radiation dose of phosphorus implanted TiNi alloy is about one hundred times higher than that of un-phosphorus implanted TiNi alloy. The radiation difference between phosphorus and un-phosphorus implanted alloy decreases as time elapses. Within three months after neutron irradiation, the average half-decay period of phosphorus implanted TiNi alloy is about 62 days. The radiation ray penetration of phosphorus implanted TiNi alloy is deeper than that of pure 32P; this is of benefit to making radiation uniformity between stent struts and reducing radiation grads beyond the edge of stent.

  4. ICP-AES Determination of Germanium in GdSiGe Series Alloys as Magnetic Refrigeration Material

    Institute of Scientific and Technical Information of China (English)

    Liu Pengyu; Li Na; Shao Rongzhen; Liu Bing; Wu Xing

    2007-01-01

    The ICP-AES method for the determination of Ge in GdSiGe series alloys was studied. As the three main elements in the alloys, Gd, Si, and Ge differ greatly from each other in chemical properties, it was difficult to pretreat the sample. Two decomposition methods were compared, and a mixture of HNO3+HF was used to decompose the sample and the effect of the HF amount on the sample decomposition was examined. The adsorption effect of GdF3 on Ge was discussed. Three GdSiGe series alloy samples were analyzed, and the RSDs of this method were in the range of 0.85%~2.66%.

  5. Modification of aluminium alloys with rare metals – the basis for advanced materials in construction and transport

    Directory of Open Access Journals (Sweden)

    Skachkov Vladimir Mikchaylovich

    2016-06-01

    Full Text Available The method of process powder injection into aluminum melt shows much promise. Scandium is injected by the high-temperature exchange reaction between the salt melt and aluminum. The best salt compositions were selected. The results of the process are considered to depend on the initial salts. A series of fusions was performed under production conditions at the Kamensk-Uralskii metallurgical plant. It was shown that the injection method for production of aluminoscandium master alloys is technologically feasible. To protect intellectual property of authors, employees of the Institute of Solid State Chemistry, Ural branch of RAS (Russia a patent «Method of alloying of aluminium or alloys on its basis» RU № 2534182 of 27.11.2014 was registered.

  6. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag.

    Science.gov (United States)

    Chartier, D; Muzeau, B; Stefan, L; Sanchez-Canet, J; Monguillon, C

    2017-03-15

    Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  7. Low Complex System for Levitating Ferromagnetic Materials

    Directory of Open Access Journals (Sweden)

    Dahiru Sani Shu'aibu

    2010-06-01

    Full Text Available This paper primarily presents detailed design and implementation of a low complex magnetic levitation system which can be used in laboratory for levitation experiments. The system transfer function was derived from the coenergy and the mathematical model of the state space representation was obtained. The mathematical model showed that, the system is highly non-linear and inherently unstable. Based on simulation, a low complex circuit was designed and implemented to stabilize the system, using MATLAB control tool-box. The developed controller was simple, cheap and effective, capable of controlling weights of different masses at various distances as compared to some controllers in literature.

  8. Materials integration issues for high performance fusion power systems.

    Energy Technology Data Exchange (ETDEWEB)

    Smith, D. L.

    1998-01-14

    One of the primary requirements for the development of fusion as an energy source is the qualification of materials for the frost wall/blanket system that will provide high performance and exhibit favorable safety and environmental features. Both economic competitiveness and the environmental attractiveness of fusion will be strongly influenced by the materials constraints. A key aspect is the development of a compatible combination of materials for the various functions of structure, tritium breeding, coolant, neutron multiplication and other special requirements for a specific system. This paper presents an overview of key materials integration issues for high performance fusion power systems. Issues such as: chemical compatibility of structure and coolant, hydrogen/tritium interactions with the plasma facing/structure/breeder materials, thermomechanical constraints associated with coolant/structure, thermal-hydraulic requirements, and safety/environmental considerations from a systems viewpoint are presented. The major materials interactions for leading blanket concepts are discussed.

  9. Rapid structural mapping of ternary metallic alloy systems using the combinatorial approach and cluster analysis.

    Science.gov (United States)

    Long, C J; Hattrick-Simpers, J; Murakami, M; Srivastava, R C; Takeuchi, I; Karen, V L; Li, X

    2007-07-01

    We are developing a procedure for the quick identification of structural phases in thin film composition spread experiments which map large fractions of compositional phase diagrams of ternary metallic alloy systems. An in-house scanning x-ray microdiffractometer is used to obtain x-ray spectra from 273 different compositions on a single composition spread library. A cluster analysis software is then used to sort the spectra into groups in order to rapidly discover the distribution of phases on the ternary diagram. The most representative pattern of each group is then compared to a database of known structures to identify known phases. Using this method, the arduous analysis and classification of hundreds of spectra is reduced to a much shorter analysis of only a few spectra.

  10. DENSITY-FUNCTIONAL STUDY OF Zr-BASED ACTINIDE ALLOYS: 2. U-Pu-Zr SYSTEM

    Energy Technology Data Exchange (ETDEWEB)

    Landa, A; Soderlind, P; Turchi, P; Vitos, L; Ruban, A

    2009-02-09

    Density-functional theory, previously used to describe phase equilibria in the U-Zr alloys [1], is applied to study ground state properties of the bcc U-Pu-Zr solid solutions. Calculated heats of formation of the Pu-U and Pu-Zr alloys are in a good agreement with CALPHAD assessments. We found that account for spin-orbit coupling is important for successful description of Pu-containing alloys.

  11. Design of Digital Control System for Cement Raw Material Preparation

    Institute of Scientific and Technical Information of China (English)

    ZHOU Ying; LI Hongsheng

    2006-01-01

    This paper describes the design of cement raw material prepared digital control system by PROFIBUS. It uses the digital technology to implement the digital control system for raw material prepared of the cement factory. This system improves the communication between the industrial system and locale instrument devices. It applies digital communication to replace the 4-20 mA or 24VDC signal between locale lever device and controller.

  12. Assessing the Effects of Radiation Damage on Ni-base Alloys for the Prometheus Space Reactor System

    Energy Technology Data Exchange (ETDEWEB)

    T. Angeliu

    2006-01-19

    Ni-base alloys were considered for the Prometheus space reactor pressure vessel with operational parameters of {approx}900 K for 15 years and fluences up to 160 x 10{sup 20} n/cm{sup 2} (E > 0.1 MeV). This paper reviews the effects of irradiation on the behavior of Ni-base alloys and shows that radiation-induced swelling and creep are minor considerations compared to significant embrittlement with neutron ,exposure. While the mechanism responsible for radiation-induced embrittlement is not fully understood, it is likely a combination of helium embrittlement and solute segregation that can be highly dependent on the alloy composition and exposure conditions. Transmutation calculations show that detrimental helium levels would be expected at the end of life for the inner safety rod vessel (thimble) and possibly the outer pressure vessel, primarily from high energy (E > 1 MeV) n,{alpha} reactions with {sup 58}Ni. Helium from {sup 10}B is significant only for the outer vessel due to the proximity of the outer vessel to the Be0 control elements. Recommendations for further assessments of the material behavior and methods to minimize the effects of radiation damage through alloy design are provided.

  13. Assessing the Effects of Radiation Damage on Ni-base Alloys for the Prometheus Space Reactor System

    Energy Technology Data Exchange (ETDEWEB)

    T Angeliu; J Ward; J Witter

    2006-04-04

    Ni-base alloys were considered for the Prometheus space reactor pressure vessel with operational parameters of {approx}900 K for 15 years and fluences up to 160 x 10{sup 20} n/cm{sup 2} (E > 0.1 MeV). This paper reviews the effects of irradiation on the behavior of Ni-base alloys and shows that radiation-induced swelling and creep are minor considerations compared to significant embrittlement with neutron exposure. While the mechanism responsible for radiation-induced embrittlement is not fully understood, it is likely a combination of helium embrittlement and solute segregation that can be highly dependent on the alloy composition and exposure conditions. Transmutation calculations show that detrimental helium levels would be expected at the end of life for the inner safety rod vessel (thimble) and possibly the outer pressure vessel, primarily from high energy (E > 1 MeV) n,{alpha} reactions with {sup 58}Ni. Helium from {sup 10}B is significant only for the outer vessel due to the proximity of the outer vessel to the BeO control elements. Recommendations for further assessments of the material behavior and methods to minimize the effects of radiation damage through alloy design are provided.

  14. Oxidation Resistance of Alloys from Nb-Si-Cr System for High Temperature Applications

    Science.gov (United States)

    2013-01-02

    Journal of Alloys and Compounds Vol.476, 257-262, 2009 (doi:10.1016/j.jallcom...net/MSF.638-642.2351) 5. "Oxidation behavior of Nb-20M0-15Si-5B-20Ti Alloy in Air from 700 to 1300°C" Benedict Portillo and S.K. Varma Journal of Alloys and Compounds Vol...Additions" Alma Vasquez and S.K. Varma Journal of Alloys and Compounds Vol.509, 7027-7033, 2011 (doi: 10.1016/j.jallcom.2011.02.174) 11. "Effect

  15. Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1980

    Energy Technology Data Exchange (ETDEWEB)

    1981-04-01

    Progress is reported in eight sections: analysis and evaluation studies, test matrices and test methods development, Path A Alloy Development (austenitic stainless steels), Path C Alloy Development (Ti and V alloys), Path D Alloy Development (Fe alloys), Path E Alloy Development (ferritic steels), irradiation experiments and materials inventory, and materials compatibility and hydrogen permeation studies. (DLC)

  16. Integrated Assessment Systems for Chemical Warfare Material

    Energy Technology Data Exchange (ETDEWEB)

    A. M. Snyder; D. A. Verrill; G. L. Thinnes; K. D. Watts; R. J. McMorland

    1999-05-27

    The US Army must respond to a variety of situations involving suspect discovered, recovered, stored, and buried chemical warfare materiel (CWM). In some cases, the identity of the fill materiel and the status of the fusing and firing train cannot be visually determined due to aging of the container, or because the item is contained in an over-pack. In these cases, non-intrusive assessments are required to provide information to allow safe handling, storage, and disposal of the materiel. This paper will provide an overview of the integrated mobile and facility-based CWM assessment system prototypes that have been, and are being developed, at the Idaho National Engineering and Environmental Laboratory (INEEL) for the US Army Non-Stockpile Chemical Materiel Project. In addition, this paper will discuss advanced sensors being developed to enhance the capability of the existing and future assessment systems. The Phase I Mobile Munitions Assessment System (MMAS) is currently being used by the Army's Technical Escort Unit (TEU) at Dugway Proving Ground, Utah. This system includes equipment for non-intrusively identifying the munitions fill materiel and for assessing the condition and stability of the fuzes, firing trains, and other potential safety hazards. The system provides a self-contained, integrated command post including an on-board computer system, communications equipment, video and photographic equipment, weather monitoring equipment, and miscellaneous safety-related equipment. The Phase II MMAS is currently being tested and qualified for use by the INEEL and the US Army. The Phase II system contains several new assessment systems that significantly enhance the ability to assess CWM. A facility-based munitions assessment system prototype is being developed for the assessment of CWM stored in igloos at Pine Bluff Arsenal, Arkansas. This system is currently in the design and fabrication stages. Numerous CWM advanced sensors are being developed and tested, and

  17. Multistrand, Fast Reaction, Shape Memory Alloy System for Uninhabited Aerial Vehicle Flight Control

    Directory of Open Access Journals (Sweden)

    M. Brennison

    2012-01-01

    Full Text Available This paper details an investigation of shape memory alloy (SMA filaments which are used to drive a flight control system with precision control in a real flight environment. An antagonistic SMA actuator was developed with an integrated demodulator circuit from a JR NES 911 subscale UAV actuator. Most SMA actuator studies concentrate on modeling the open-loop characteristics of such a system with full actuator performance modeling. This paper is a bit different in that it is very practically oriented and centered on development of a flight-capable system which solves the most tricky, practical problems associated with using SMA filaments for aircraft flight control. By using well-tuned feedback loops, it is shown that intermediate SMA performance prediction is not appropriate for flight control system (FCS design. Rather, capturing the peak behavior is far more important, along with appropriate feedback loop design. To prove the system, an SMA actuator was designed and installed in the fuselage of a 2 m uninhabited aerial vehicle (UAV and used to control the rudder through slips and coordinated turns. The actuator was capable of 20 degrees of positive and negative deflection and was capable of 7.5 in-oz (5.29 N cm of torque at a bandwidth of 2.8 Hz.

  18. NUMERICAL ANALYSES FOR TREATING DIFFUSION IN SINGLE-, TWO-, AND THREE-PHASE BINARY ALLOY SYSTEMS

    Science.gov (United States)

    Tenney, D. R.

    1994-01-01

    This package consists of a series of three computer programs for treating one-dimensional transient diffusion problems in single and multiple phase binary alloy systems. An accurate understanding of the diffusion process is important in the development and production of binary alloys. Previous solutions of the diffusion equations were highly restricted in their scope and application. The finite-difference solutions developed for this package are applicable for planar, cylindrical, and spherical geometries with any diffusion-zone size and any continuous variation of the diffusion coefficient with concentration. Special techniques were included to account for differences in modal volumes, initiation and growth of an intermediate phase, disappearance of a phase, and the presence of an initial composition profile in the specimen. In each analysis, an effort was made to achieve good accuracy while minimizing computation time. The solutions to the diffusion equations for single-, two-, and threephase binary alloy systems are numerically calculated by the three programs NAD1, NAD2, and NAD3. NAD1 treats the diffusion between pure metals which belong to a single-phase system. Diffusion in this system is described by a one-dimensional Fick's second law and will result in a continuous composition variation. For computational purposes, Fick's second law is expressed as an explicit second-order finite difference equation. Finite difference calculations are made by choosing the grid spacing small enough to give convergent solutions of acceptable accuracy. NAD2 treats diffusion between pure metals which form a two-phase system. Diffusion in the twophase system is described by two partial differential equations (a Fick's second law for each phase) and an interface-flux-balance equation which describes the location of the interface. Actual interface motion is obtained by a mass conservation procedure. To account for changes in the thicknesses of the two phases as diffusion

  19. Effect of overheating degree of molten alloy on material reliability and performance stability of AlSi17CuNiMg silumin castings

    Directory of Open Access Journals (Sweden)

    J. Szymszal

    2010-10-01

    Full Text Available The article discusses the effect of overheating degree (above the casting temperature on material reliability of AlSi17 silumin. Theexamined alloys was poured at temperatures, 760; 870 and 980oC, holding the melt for 40 minutes and casting from the temperature of760oC. The assessment of the impact of the degree of overheating was to analysis the tensile strength. From the results of the static tensile test, the main estimators of the descriptive statistics, and coefficients of variation. Having determined the boundary value sO for Weibull distribution, the value of „m” modulus was computed along with other coefficients of material reliability, proposed formerly by the authors. Basing on the obtained results, a model of Weibull distribution function was developed for the tensile strength with respective graphic interpretation. The time-temperature parameters of the melting and casting technology have been chosen to determine the scatter of resultant parameter (Rm in function of overheating degree. The time-temperature treatment of hypereutectic AlSi17CuNiMg silumin, through its effect on the cluster structure of molten alloy, is shaping the material reliability and performance stability of castings.

  20. FeCo基合金软磁材料研究进展%Research Development of FeCo Alloy Soft Magnetic Materials

    Institute of Scientific and Technical Information of China (English)

    穆丹宁; 杨长林; 魏晓伟; 刘峰

    2013-01-01

    The composition characteristics,microstructure and properties,current development situation,application prospect and preparation techniques are summarized for FeCo crystal,amorphous and nanocrystalline alloys.The developing trend of FeCo soft magnetic materials is also prospected.%综述了FeCo基晶态、非晶态以及纳米晶合金的成分特点、组织性能、发展现状、应用前景及制备技术等.并展望了FeCo基软磁材料的发展趋势.

  1. Study of Boiling Water Resistant PC/PE Alloy Materials%耐水煮PC/PE合金的研究

    Institute of Scientific and Technical Information of China (English)

    申景强; 刘振华; 诸泉; 蒋文真

    2012-01-01

    采用熔融共混工艺路线,选择合适的PC、PE和增容剂(PE-g-GMA)制备了PC/PE合金材料,研究了PE对PC/PE合金力学性能和热变形温度的影响,以及PC/PE合金经240 h水煮后的缺口冲击强度。结果表明当PE含量为5%时,PC/PE合金的综合物性最佳。%PC/PE alloy was prepared through melt blending process by using PC,PE and compatibilizing agents(PE-g-GMA).The effect of PE on mechanical property and heat deflection temperature of PC/PE alloy were studied and notched impact strength of PC/PE alloy after 240 hours in boiling water was characterized.The result showed that PC/PE alloy containing 5 WT% can achieve the best comprehensive properties.

  2. Study of fatigue and fracture behavior of NbCr{sub 2}-based alloys and intermetallic materials: Phase stability in NbCr{sub 2} Laves phase alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, J.H.; Liaw, P.K. [Univ. of Tennessee, Knoxville, TN (United States); Liu, C.T. [Oak Ridge National Lab., TN (United States)

    1996-08-01

    Phase stability in NbCr{sub 2}-based transition-metal Laves phases is studied in this paper, using data from binary X-Cr, Nb-X, and ternary Nb-Cr-X phase diagrams. It was shown that when the atomic size ratios are kept identical, the average electron concentration factor (e/a = the average number of electrons per atom outside the closed shells of the component atoms) is the determinate factor in controlling the phase stability of NbCr{sub 2}-based transition-metal Laves phases. The e/a ratios for different Laves phase structures were determined as follows: with e/a < 5.76, the C15 structure is stabilized; at an e/a range of 5.88-7.53, the C14 structure is stabilized; with e/a > 7.65, the C15 structure was stabilized again. A further increase in the electron concentration factor (e/a > 8) leads to the disordering of the alloy. The electron concentration effect on the phase stability of transition-metal A{sub 3}B intermetallic compounds and Mg-based Laves phases is also reviewed and compared with the present observations in transition-metal Laves phases.

  3. Material Design, Selection, and Manufacturing Methods for System Sustainment

    Energy Technology Data Exchange (ETDEWEB)

    David Sowder, Jim Lula, Curtis Marshall

    2010-02-18

    This paper describes a material selection and validation process proven to be successful for manufacturing high-reliability long-life product. The National Secure Manufacturing Center business unit of the Kansas City Plant (herein called KCP) designs and manufactures complex electrical and mechanical components used in extreme environments. The material manufacturing heritage is founded in the systems design to manufacturing practices that support the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA). Material Engineers at KCP work with the systems designers to recommend materials, develop test methods, perform analytical analysis of test data, define cradle to grave needs, present final selection and fielding. The KCP material engineers typically will maintain cost control by utilizing commercial products when possible, but have the resources and to develop and produce unique formulations as necessary. This approach is currently being used to mature technologies to manufacture materials with improved characteristics using nano-composite filler materials that will enhance system design and production. For some products the engineers plan and carry out science-based life-cycle material surveillance processes. Recent examples of the approach include refurbished manufacturing of the high voltage power supplies for cockpit displays in operational aircraft; dry film lubricant application to improve bearing life for guided munitions gyroscope gimbals, ceramic substrate design for electrical circuit manufacturing, and tailored polymeric materials for various systems. The following examples show evidence of KCP concurrent design-to-manufacturing techniques used to achieve system solutions that satisfy or exceed demanding requirements.

  4. On strength of porous material - simple systems and densified systems

    DEFF Research Database (Denmark)

    Nielsen, Lauge Fuglsang

    1997-01-01

    The question of non-destructive testing of porous materials has always been of interest for the engineering profession. A number of empirically based MOE-MOR relations between stiffness (Modulus Of Elasticity) and strength (Modulus Of Rupture) of materials have been established in order to control...... quality without damaging or destroying the material or the building component considered. The efficiency of MOE-MOR relations for this purpose depends very much on the homogeneity of porous material considered. For building materials like wood and concrete of normal or lower quality with a number...... of irregularities only scattered MOE-MOR relations (clouds) can be established from which no really reliable results can be read.For homogeneously produced porous materials, however, like modern ceramics and high performance concretes MOE-MOR relations can be presented which are reliable. The present paper...

  5. Machining of titanium alloys

    CERN Document Server

    2014-01-01

    This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.

  6. Evaluation of interfacial bonding in dissimilar materials of YSZ-alumina composites to 6061 aluminium alloy using friction welding

    Energy Technology Data Exchange (ETDEWEB)

    Uday, M.B., E-mail: ummb2008@gmail.com [School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia, 14300 Nibong Tebal, Penang (Malaysia); Ahmad Fauzi, M.N., E-mail: afauzi@eng.usm.my [School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia, 14300 Nibong Tebal, Penang (Malaysia); Zuhailawati, H.; Ismail, A.B. [School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia, 14300 Nibong Tebal, Penang (Malaysia)

    2011-01-25

    Research highlights: {yields} Friction-welding process. {yields} Joining between ceramic composite and metal alloy. {yields} Slip casting of the yttria stabilized zirconia/alumina composite samples. - Abstract: The interfacial microstructures characteristics of alumina ceramic body reinforced with yttria stabilized zirconia (YSZ) was evaluated after friction welding to 6061 aluminum alloy using optical and electron microscopy. Alumina rods containing 25 and 50 wt% yttria stabilized zirconia were fabricated by slip casting in plaster of Paris (POP) molds and subsequently sintered at 1600 deg. C. On the other hand, aluminum rods were machine down to the required dimension using a lathe machine. The diameter of the ceramic and the metal rods was 16 mm. Rotational speeds for the friction welding were varied between 900 and 1800 rpm. The friction pressure was maintained at 7 MPa for a friction time of 30 s. Optical and scanning electron microscopy was used to analyze the microstructure of the resultant joints, particularly at the interface. The joints were also examined with EDX line (energy dispersive X-ray) in order to determine the phases formed during the welding. The mechanical properties of the friction welded YSZ-Al{sub 2}O{sub 3} composite to 6061 alloy were determined with a four-point bend test and Vickers microhardness. The experimental results showed the degree of deformation varied significantly for the 6061 Al alloy than the ceramic composite part. The mechanical strength of friction-welded ceramic composite/6061 Al alloy components were obviously affected by joining rotational speed selected which decreases in strength with increasing rotational speed.

  7. Physical Properties of Film Alloys Based on Ferromagnetic and Noble Metals (Review. І. Film Materials Based on Fe and Ag or Au

    Directory of Open Access Journals (Sweden)

    L.V. Odnodvorets

    2016-10-01

    Full Text Available The results of analysis of literature and own data on the phase composition, electrophysical and magnetoresistive properties of granular film alloys based on Fe and Ag or Au are present. Analyzed the question about system designations of film structures, which adopted in the literature and does not meet their physical nature in its original state and after annealing. A new system of signs ordered and disordered solid solutions without and with the presence elements of granular state; quasigranular alloys, in which the role played granules of ferromagnetic island films; intermetallic and others was proposed. It is established that the electrophysical properties (temperature coefficient of resistance – TCR and strain coefficient – SC defined conductive matrix as s.s., and in nanoscale granules realized the ballistic conductivity mechanism that does not affect the value of TCR and SC. In granular film alloys s.s. Au (Fe + granules at the plastic deformation observed abnormal increase in comparison with the elastic deformation value SC (10 times at a concentration cFe  55-75 аt. %.

  8. U.S. national nuclear material control and accounting system

    Energy Technology Data Exchange (ETDEWEB)

    Taylor, S; Terentiev, V G

    1998-12-01

    Issues related to nuclear material control and accounting and illegal dealing in these materials were discussed at the April 19--20, 1996 Moscow summit meeting (G7 + Russia). The declaration from this meeting reaffirmed that governments are responsible for the safety of all nuclear materials in their possession and for the effectiveness of the national control and accounting system for these materials. The Russian delegation at this meeting stated that ''the creation of a nuclear materials accounting, control, and physical protection system has become a government priority''. Therefore, in order to create a government nuclear material control and accounting system for the Russian Federation, it is critical to study the structure, operating principles, and regulations supporting the control and accounting of nuclear materials in the national systems of nuclear powers. In particular, Russian specialists have a definite interest in learning about the National Nuclear Material Control and Accounting System of the US, which has been operating successfully as an automated system since 1968.

  9. Effect of recasting on the elastic modulus of metal-ceramic systems from nickel-chromium and cobalt-chromium alloys

    Directory of Open Access Journals (Sweden)

    Mirković Nemanja

    2007-01-01

    Full Text Available Background/Aim. Elastic modulus of metal-ceramic systems determines their flexural strength and prevents damages on ceramics during mastication. Recycling of basic alloys is often a clinical practice, despite the possible effects on the quality of the future metal-ceramic dentures. This research was done to establish recasting effects of nickel-chromium and cobalt-chromium alloys on the elastic modulus of metalceramic systems in making fixed partial dentures. Methods. The research was performed as an experimental study. Six metal-ceramic samples of nickel-chromium alloy (Wiron 99 and cobalt-chromium alloy (Wirobond C were made. Alloy residues were recycled through twelve casting generations with the addition of 50% of new alloy on the occasion of every recasting. Three- point bending test was used to determine elastic modulus, recommended by the standard ISO 9693:1999. Fracture load for damaging ceramic layer was recorded on the universal testing machine (Zwick, type 1464, with the speed of 0,05 mm/min. Results. The results of this research revealed significant differences between elasticity modules of metal-ceramic samples in every examined recycle generation. Recasting had negative effect on the elastic modulus of the examined alloys. This research showed the slight linear reduction of elastic modulus up to the 6th generation of recycling. After the 6th recycling there was a sudden fall of elastic modulus. Conclusion. Recasting of nickelchromium and cobalt-chromium alloys is not recommended because of the reduced elastic modulus of these alloys. Instead of reusing previously recasted alloys, the alloy residues should be returned to the manufacturer. .

  10. Mass spectrometric thermodynamic studies of oxide systems and materials

    Science.gov (United States)

    Stolyarova, V. L.

    2016-01-01

    Progress in methods of synthesis of advanced materials as well as utilization of such materials at high temperatures requires information on the vaporization processes and thermodynamic properties of oxide systems. The optimal experimental method for these purposes is high-temperature mass spectrometry. This review summarizes and classifies experimental results obtained in mass spectrometric studies of the high-temperature thermodynamic properties of oxide systems and materials carried out in the last two decades. Published data on the vaporization processes and thermodynamic properties of oxide materials for high-temperature technologies are discussed from the standpoint of acid-base concept and model approaches including statistical thermodynamic methods. The bibliography includes 248 references.

  11. An Expert System in FRP Composite Material Design

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    An expert system prototype for fibre-reinforced plastic matrix (FRP) composite material design,ESFRP, has been developed. The system consists of seven main functional parts: a general inference engine, a set of knowledge bases, a material properties algorithm base, an explanation engine, various data bases, several function models and the user interface. The ESFRP can simulate human experts to make design scheme for fibre-reinforced plastics design, FRP layered plates design and FRP typical engineering components design. It can also predict the material properties and make strength analysis according to the micro and macro mechanics of composite materials. A satisfied result can be gained through the reiterative design.

  12. Design and Modification of Electric Heating Control System of Na-K Alloy Fabrication Loop

    Institute of Scientific and Technical Information of China (English)

    XIE; Zheng; ZHU; Hao; ZHANG; Ting

    2015-01-01

    The Na-K alloy fabrication loop has been built since 2003.The loop mainly includes sodium storage tank,potassium storage tank,sodium transportation tank,potassium transportation tank,Na-K alloy fabrication tank,filters,corresponding valves and pipes.It is mainly used for

  13. Development of a new hydrogen purification system by using hydrogen absorbing alloy for generator cooling; Suiso kyuzo gokin riyo hatsudenkinai suiso jundo kojo system no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Haruki, N.; Sato, J.; Kogi, T.; Nishimura, Y. [Kansai Electric Power Co., Inc., Osaka (Japan); Takeda, H. [Japan Steel works Ltd., Tokyo (Japan)] Fujita, T. [Mitsubishi Electric Corp., Tokyo (Japan)

    1997-05-20

    Hydrogen absorbing alloys have a number of useful functions, such as energy conversion, hydrogen storage and purification. As an application to separation and purification of hydrogen, we have developed a new hydrogen purification system by using a hydrogen absorbing alloy for generator cooling. For demonstration testing with an actual machine, a hydrogen recovery and purification device using 120kg of alloy was manufactured and installed on No.5 turbine-synchronous generator at Himeji No.2 power station. This device is designed to improve the purity of the hydrogen gas in generator containing impurities such as nitrogen and oxygen. The test results tell that the purity of the hydrogen gas in the generator can be enhanced from 98% to 99.9% and maintained at this level under continuous operation. An application of the hydrogen purification system is expected to decrease the generator`s windage loss, resulting higher generator efficiency. 2 refs., 18 figs.

  14. Phase stability in nanoscale material systems: extension from bulk phase diagrams.

    Science.gov (United States)

    Bajaj, Saurabh; Haverty, Michael G; Arróyave, Raymundo; Goddard, William A; Shankar, Sadasivan

    2015-06-07

    Phase diagrams of multi-component systems are critical for the development and engineering of material alloys for all technological applications. At nano dimensions, surfaces (and interfaces) play a significant role in changing equilibrium thermodynamics and phase stability. In this work, it is shown that these surfaces at small dimensions affect the relative equilibrium thermodynamics of the different phases. The CALPHAD approach for material surfaces (also termed "nano-CALPHAD") is employed to investigate these changes in three binary systems by calculating their phase diagrams at nano dimensions and comparing them with their bulk counterparts. The surface energy contribution, which is the dominant factor in causing these changes, is evaluated using the spherical particle approximation. It is first validated with the Au-Si system for which experimental data on phase stability of spherical nano-sized particles is available, and then extended to calculate phase diagrams of similarly sized particles of Ge-Si and Al-Cu. Additionally, the surface energies of the associated compounds are calculated using DFT, and integrated into the thermodynamic model of the respective binary systems. In this work we found changes in miscibilities, reaction compositions of about 5 at%, and solubility temperatures ranging from 100-200 K for particles of sizes 5 nm, indicating the importance of phase equilibrium analysis at nano dimensions.

  15. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    Directory of Open Access Journals (Sweden)

    Berat Barıs BULDUM

    2013-01-01

    Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.

  16. IMPROVEMENT OF SYSTEM OF MATERIAL STIMULATION AND MATERIAL ENCOURAGEMENT OF WORK OF HEALTH WORKERS

    Directory of Open Access Journals (Sweden)

    Elena Vladimirovna Deryabina

    2015-12-01

    Full Text Available In article are considered possibilities of a solution of the problem of quality of medical services by improvement of system of material stimulation and encouragement of health workers. Are developed the methodical recommendations about material stimulation and encouragement of work of medical personnel directed on increase of individual and collective productivity, improvement of quality of medical services.

  17. Measurement System for Energetic Materials Decomposition

    Science.gov (United States)

    2015-01-05

    5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 5c. PROGRAM ELEMENT NUMBER 5b. GRANT NUMBER 5a. CONTRACT NUMBER Form Approved OMB NO...acknowledge ARO support from the start of the project to the date of this printing. List the papers, including journal references, in the following...The proposal sought funds to purchase a thermal analysis system which included thermogravametric analysis (TGA), differential scanning calorimetry

  18. Characterization of electrochemical systems and batteries: Materials and systems

    Energy Technology Data Exchange (ETDEWEB)

    McBreen, J.

    1992-01-01

    Materials are a pacing problem in battery development. The battery environment, particularly in rechargeable batteries, places great demands on materials. Characterization of battery materials is difficult because of their complex nature. In many cases meaningful characterization requires iii situ methods. Fortunately, several new electrochemical and spectroscopic techniques for in situ characterization studies have recently become available, and reports of new techniques have become more frequent. The opportunity now exists to utilize advanced instrumentation to define detailed features, participating chemical species and interfacial structure of battery materials with a precision heretofore not possible. This overview gives key references to these techniques and discusses the application of x-ray absorption spectroscopy to the study of battery materials.

  19. Characterization of electrochemical systems and batteries: Materials and systems

    Energy Technology Data Exchange (ETDEWEB)

    McBreen, J.

    1992-12-01

    Materials are a pacing problem in battery development. The battery environment, particularly in rechargeable batteries, places great demands on materials. Characterization of battery materials is difficult because of their complex nature. In many cases meaningful characterization requires iii situ methods. Fortunately, several new electrochemical and spectroscopic techniques for in situ characterization studies have recently become available, and reports of new techniques have become more frequent. The opportunity now exists to utilize advanced instrumentation to define detailed features, participating chemical species and interfacial structure of battery materials with a precision heretofore not possible. This overview gives key references to these techniques and discusses the application of x-ray absorption spectroscopy to the study of battery materials.

  20. Numerical simulation of effect of rotational tool with screw on material flow behavior of friction stir welding of Ti6Al4V alloy

    Institute of Scientific and Technical Information of China (English)

    Shude JI; Aili ZOU; Yumei YUE; Guohong LUAN; Yanye JIN; Fu LI

    2012-01-01

    The rotational tool is put forward,which is composed of the one-spiral-flute shoulder and the rotational pin with screw.Using the turbulent model of the FLUENT software,material plastic flow behavior during the process of friction stir welding of Ti6Al4V alloy is researched by the numerical simulation method and then the effect of rotational tool geometry on material flow during the welding process is attained.The results show that the flow direction of the material near the rotational tool is mainly the same as the rotational direction of the tool while the material near tool flows more violently than the other regions.For the tapered rotational pin,the flow velocity of material inside the workpiece decreases with the increase of the distance away from the workpiece surface because of the change of pin diameter.For the rotational tool,the flute added to the shoulder and the screw added to the pin can greatly increase the flow velocity of material during the welding process while the peak value of the flow velocity of material appears on the flute or the screw.Moreover,the rotational tool with the one-spiral-flute shoulder is better than the tool with the concentriccircles-flute shoulder.Decreasing the width of pin screw and increasing the diameter of pin tip are both good for the increase of flow velocity.

  1. A metallurgical approach toward alloying in rare earth permanen magnet systems

    Energy Technology Data Exchange (ETDEWEB)

    Branagan, Daniel J. [Iowa State Univ., Ames, IA (United States)

    1995-02-23

    The approach was developed to allow microstructural enhancement and control during solidification and processing. Compound additions of Group IVA, VA, or VIA transition metals (TM) and carbon were added to Nd2Fe14B (2-14-1). Transition metal carbides formed in IVA (TiC, ZrC, HfC) and Group VA (VC, NbC, TaC) systems, but not in the VIA system. The alloying ability of each TM carbide was graded using phase stability, liquid and equilibrium solid solubility, and high temperature carbide stability. Ti with C additions was chosen as the best system. The practically zero equilibrium solid solubility means that the Ti and C additions will ultimately form TiC after heat treatment which allows the development of a composite microstructure consisting of the 2-14-1 phase and TiC. Thus, the excellent intrinsic magnetic properties of the 2-14-1 phase remain unaltered and the extrinsic properties relating to the microstructure are enhanced due to the TiC stabilized microstructure which is much more resistant to grain growth. When Ti + C are dissolved in the liquid melt or solid phases, such as the glass or 2-14-1 phase, the intrinsic properties are changed; favorable changes include increased glass forming ability, reduced optimum cooling rate, increased optimum energy product, and enhanced nucleation kinetics of crystallization.

  2. Sputter-cleaning of an aluminum alloy using a thermionically assisted triode plasma system

    Energy Technology Data Exchange (ETDEWEB)

    Hsieh, J.H., E-mail: jhhsieh@mail.mcut.edu.tw [Dept. of Materials Engineering, Ming Chi University of Technology, Taishan, Taipei 24301, Taiwan ROC (China); Center for Thin Film Technologies and Applications (CTFTA), Ming Chi University of Technology, Taishan, Taipei 24301, Taiwan, ROC (China); Li, C. [Dept. of Biomedical Engineering, National Yang Ming University, Taipei, Taiwan, ROC (China); Center for Thin Film Technologies and Applications (CTFTA), Ming Chi University of Technology, Taishan, Taipei 24301, Taiwan, ROC (China); Liu, S.J. [Dept. of Math. and Sci., National Taiwan Normal University, Linkou 244, Taiwan, ROC (China)

    2013-09-16

    Polished aluminum alloy (6061) samples were cleaned using Ar plasma in a diode or triode plasma system. By monitoring cathode current, the changes of surface state and removal (cleaning) rate were determined and compared based on various setup. A modified mathematical model, based on Berg's reactive sputtering model, is derived and proposed to simulate the cleaning process. The results show that it is possible to sputter-clean the substrate under a triode setup with low bias and high ion bombardment rate (i.e. −500 V, triode, 1.3 Pa). This triode cleaning process was comparable with high bias and high working pressure diode process (i.e. −2500 V, diode, 3.3 Pa). Cleaning with high energy particle bombardment can create rough surface in nano-scale, although with the similar efficiency. Also, according to the regressive fitting on the cathode current–time curve, it is found that the average secondary electron yield for the oxide compound is around 0.33 if the average secondary electron yield for aluminum metal is 0.1. - Highlights: • Plasma with various ion energies could be generated using a triode system. • A model was built to explain the plasma cleaning process. • The results are believed to be useful in cleaning precision metal parts. • Secondary electron yield could be estimated using the adopted approach. • By using a triode system, the surface roughness could be controlled as will.

  3. Thermodynamic modeling of the La-Mg-Y system and Mg-based alloys database

    Institute of Scientific and Technical Information of China (English)

    DU Zhenmin; GUO Cuiping; LI Changrong; ZHANG Weijing

    2006-01-01

    As an example of the La-Mg-Y system, the method how to set up the thermodynamic model of individual phases was introduced in the process of thermodynamic optimization. The solution phases (liquid, body-centered cubic,face-centered cubic, hexagonal close-packed and double hexagonal close-packed) were modeled with the Redlich-Kister equation. The compound energy model has been used to describe the thermodynamic functions of the intermetallic compounds in the La-Mg-Y systems. The compounds Mg2Y, Mg24Y5, Mg12La, Mg17La2, Mg41La5, Mg3La and Mg2La in the La-Mg-Y system were treated as the formulae (Mg, Y)2(La,Mg, Y), Mg24(La,Mg, Y)4Y, Mg12(La, Y), Mg17(La, Y)2,Mg41(La,Y)5, Mg3(La,Mg,Y) and Mg2(La,Y), respectively. A model (La,Mg,Y)0.5(La,Mg,Y)0.5 was applied to describe the compound MgM formed by MgLa and MgY in order to cope with the order-disorder transition between body-centered cubic solution (A2) and MgM with CsCl-type structure (B2) in the La-Mg-Y system. The Gibbs energies of individual phases were optimized in the La-Mg, La-Y and La-Mg-Y systems by CALPHAD technique. The projection of the liquidus surfaces for the La-Mg-Y system was predicted. The Mg-based alloys database including 36 binary and 15 ternary systems formed by Mg, Al, Cu, Ni, Mn, Zn and rare earth elements was set up in SGTE standard.

  4. Cladding and Structural Materials for Advanced Nuclear Energy Systems

    Energy Technology Data Exchange (ETDEWEB)

    Was, G S; Allen, T R; Ila, D; C,; Levi,; Morgan, D; Motta, A; Wang, L; Wirth, B

    2011-06-30

    The goal of this consortium is to address key materials issues in the most promising advanced reactor concepts that have yet to be resolved or that are beyond the existing experience base of dose or burnup. The research program consists of three major thrusts: 1) high-dose radiation stability of advanced fast reactor fuel cladding alloys, 2) irradiation creep at high temperature, and 3) innovative cladding concepts embodying functionally-graded barrier materials. This NERI-Consortium final report represents the collective efforts of a large number of individuals over a period of three and a half years and included 9 PIs, 4 scientists, 3 post-docs and 12 students from the seven participating institutions and 8 partners from 5 national laboratories and 3 industrial institutions (see table). University participants met semi-annually and participants and partners met annually for meetings lasting 2-3 days and designed to disseminate and discuss results, update partners, address outstanding issues and maintain focus and direction toward achieving the objectives of the program. The participants felt that this was a highly successful program to address broader issues that can only be done by the assembly of a range of talent and capabilities at a more substantial funding level than the traditional NERI or NEUP grant. As evidence of the success, this group, collectively, has published 20 articles in archival journals and made 57 presentations at international conferences on the results of this consortium.

  5. [Study on retention of veneering materials to the facing crown made of hard-type resin. Application etching to Ni-Cr alloys].

    Science.gov (United States)

    Ichikawa, M

    1989-01-01

    In order to enhance adhesiveness between the resin and the metal in the facing crown made of hard-type resin, the bead application method has been widely utilized. A short-coming of this method is that the metal part of the facing must be made thicker for bead application. If, however, a retention is made beneath the surface of the metal part, the facing metal can be made thinner. The author studied the adhesiveness of metal to resin by producing pitting corrosion on the surface of four different kinds of Ni-Cr alloys, etching the surface with strong acid under various conditions, and compared the adhesiveness and failure conditions with those of the beaded specimens. The results were as follows: 1) The degree of corrosion of the surface of specimens was positively correlated with the duration of etching. However, the degree of corrosion differed depending on the kinds of etching solutions and specimen alloys. 2) In terms of adhesiveness, some of the etching groups were stronger than the beaded groups and some were weaker, depending on the kinds of alloys and etching conditions. 3) Condition of failure at the joint surface: in the beaded groups cohesive failure was the most prevalent type. In the etching groups, compound failure was the most prevalent. There was a positive correlation between adhesive strength and the amount of residual resin: the more residual resin, the greater the adhesive strength. 1) Electron microscopic observations: on the surface of specimens of the etching groups pitted roughness was observed, and the resin material was tightly attached to the metal surface. However, reciprocal diffusion of the elements from both materials was not indicated, nor was there any evidence of chemical bonding.

  6. Materials/manufacturing element of the Advanced Turbine Systems Program

    Energy Technology Data Exchange (ETDEWEB)

    Karnitz, M.A.; Holcomb, R.S.; Wright, I.G. [Oak Ridge National Lab., TN (United States)] [and others

    1995-10-01

    The technology based portion of the Advanced Turbine Systems Program (ATS) contains several subelements which address generic technology issues for land-based gas-turbine systems. One subelement is the Materials/Manufacturing Technology Program which is coordinated by DOE-Oak Ridge Operations and Oak Ridge National Laboratory (ORNL). The work in this subelement is being performed predominantly by industry with assistance from universities and the national laboratories. Projects in this subelement are aimed toward hastening the incorporation of new materials and components in gas turbines. A materials/manufacturing plan was developed in FY 1994 with input from gas turbine manufacturers, materials suppliers, universities, and government laboratories. The plan outlines seven major subelements which focus on materials issues and manufacturing processes. Work is currently under way in four of the seven major subelements. There are now major projects on coatings and process development, scale-up of single crystal airfoil manufacturing technology, materials characterization, and technology information exchange.

  7. Development of pressure control system in counter gravity casting for large thin-walled A357 aluminum alloy components

    Institute of Scientific and Technical Information of China (English)

    LI Xin-lei; HAO Qi-tang; JIE Wan-qi; ZHOU Yu-chuan

    2008-01-01

    Counter gravity casting equipments(CGCE) were widely used to produce large thin-walled A357 aluminum alloy components. To improve the pressure control precision of CGCE to get high quality castings, a pressure control system based on fuzzy-PID hybrid control technology and the digital assembled valve was developed. The actual pressure tracking experiment results show that the special system by applying PID controller and fuzzy controller to varied phases, is not only able to inherit the small error and good static stability of classical PID control, but also has fuzzy control's advantage of fully adapting itself to the object. The pressure control error is less than 0.3 kPa. By using this pressure control system, large complex thin-walled A357 aluminum alloy castings with high quality was successfully produced.

  8. Deformation of Titanium Alloy Materials for China Aircraft%我国航空用变形钛合金材料

    Institute of Scientific and Technical Information of China (English)

    张利军; 薛祥义; 常辉

    2012-01-01

    Titanium alloy appears as a mid-twentieth century, and developed new structural materials, because of its excellent corrosion resistance, high specific strength and non-magnetic and a series of unique advantages, such as high-end in the aerospace industry access to a wide range of applications, the current structure of the airframe bulkheads, beams, landing gear and the aircraft engine compressor tray, roulette, blades and other parts of extensive use of titanium bearing materials. 60s in the last century, the United States, Britain, the former Soviet Union and other industrialized countries has been in the manufacture of aircraft and aero-engine heavy use of titanium material. Titanium alloy material of the application in the aviation industry started late 80's until the last century, one after another in the manufacture of aircraft and aircraft engines use a small amount of titanium alloy materials, but the 21st century, China~ aviation induswy application level of a large titanium alloy Rate increase, this article in China has entered the industrial production of and access to en- gineering applications in the aviation industry formulation of deformation of titanium alloy materials.%钛合金材料作为一种20世纪中叶出现并发展起来的新兴结构材料,因其具有优异的耐腐蚀性、高的比强度以及无磁性等一系列独特的优点,在航空航天等高端工业部门获得了广泛应用,目前飞机机体结构中的隔框、大梁、起落架以及航空发动机压气机匣、轮盘、叶片等承力部件大量使用钛合金材料制造。在上世纪60年代,美国、英国、前苏联等工业发达国家就已经在弋机及航空发动机制造中大量使用钛合金材料。我国钛合金材料在航空工业中的应用起步较晚,上世纪80年代开始才陆续在飞机及航空发动机制造中少量使用钛合金材料,但是进入21世纪之后,我国航空工业钛合金材料的应用水平大

  9. ODS-materials for high temperature applications in advanced nuclear systems

    Directory of Open Access Journals (Sweden)

    C.C. Eiselt

    2016-12-01

    Full Text Available A ferritic ODS-alloy (Fe-14Cr-1W-0.25Ti has been manufactured by application of the powder metallurgical production route involving at first mechanical alloying of ∼10kg pre-alloyed steel powder together with an Y2O3 addition for 12h in a high energy industrial ball mill under hydrogen atmosphere at the company ZOZ GmbH. As a next step, one part of the alloyed powder was hot extruded into rods while another portion was hot isostatically pressed into plates. Both materials were then heat treated. A characterization program on these ODS-alloy production forms included microstructural and mechanical investigations: SANS and TEM assume the existence of Y2Ti2O7 nano clusters and show a bimodal distribution of ODS-particle sizes in both ODS variants. EBSD maps showed a strong 〈110〉 texture corresponding to the α fiber for the hot extruded ODS and a slight 〈001〉 texture for the hipped ODS material. Fracture toughness tests in different specimen orientations (extruded ODS with mini 0.2T C(T specimens together with Charpy impact tests revealed anisotropic mechanical properties: Promising (fracture toughness levels were obtained in the specimen orientation perpendicular to the extrusion direction, while the toughness levels remained low in extrusion direction and generally for the hipped ODS material at all test temperatures. The fracture toughness tests were performed according to ASTM E 1921 and 1820 standards.

  10. Effect of Airplane Maintenance Materials on Corrosion Behavior of Dichromate Conversion Coating on Magnesium Alloy%重铬酸盐处理镁合金在航空化学品中的腐蚀行为研究

    Institute of Scientific and Technical Information of China (English)

    张亚博; 赵芯; 苏正良; 夏祖西

    2014-01-01

    The article describes main forms of corrosion of dichromate conversion coating on magnesium alloy in airplane maintenance materials. The composition and structure of dichromate conversion coating on magnesium alloy were investigated by means of SEM and XRD. The polarization curve and electrochemical impedance spectra of dichromate conversion coating on magnesium alloy were investigated by EG&G M273potentiostat. The results indicate that corrosion potential of dichromate conversion coating on magnesium alloy in Deicing/Anti-Icing Fluids of Runways and Taxiways according with AMS 1435, Cleaner according with AMS 1526, disinfectant according with AMS 1425 , Type I Deicing/Anti-Icing Fluids according with AMS 1424 between-1.5V and-1.6V. The corrosion potential of dichromate conversion coating on magnesium alloy is higher than magnesium alloy. The electrochemical impedance spectroscopy indicate that dichromate conversion coating on magnesium alloy in Type I Deicing/Anti-Icing Fluids according with AMS 1424 is adsorption-type inhibitor system;the electrode reactions in Deicing/Anti-Icing Fluids of Runways and Taxiways according with AMS 1435 is generate intermediate products. The electrode reactions in Cleaner according with AMS 1526 and disinfectant according with AMS 1425 were controlled by electro-chemical polarization.%本文介绍了重铬酸盐处理后的镁合金在航空化学品中的主要腐蚀形式,使用扫描电镜和XRD表征了铬酸盐转化膜的微观结构和组成,并通过EG&G M273恒电位仪测量在航空化学品种的极化曲线和电化学阻抗谱,试验结果表明处理后的镁合金在符合AMS 1435标准的机场道面除冰防冰液、符合标准AMS1526飞机清洗剂、符合AMS 1425标准的飞机消毒液、符合AMS 1424标准的I型飞机除冰防冰液中的腐蚀电位均在-1.5~-1.6V之间,明显比裸镁合金(-2.36V)的腐蚀电位高。从电化学阻抗谱上可以看出经重铬酸盐处

  11. A New Method for Low Cost Production of Titanium Alloys for Reducing Energy Consumption of Mechanical Systems

    Energy Technology Data Exchange (ETDEWEB)

    Fang, Z. Zak [Univ. of Utah, Salt Lake City, UT (United States); Chandran, Ravi [Univ. of Utah, Salt Lake City, UT (United States); Koopman, Mark [Univ. of Utah, Salt Lake City, UT (United States)

    2016-02-29

    This project investigated an innovative manufacturing process intended to minimize the cost of production of titanium materials and components, and increase the adoption of Ti components for energy consuming applications, such as automobiles. A key innovation of the proposed manufacturing approach is a novel Ti powder sintering technology for making titanium materials with ultrafine grain microstructure in the as-sintered state with minimum, or an absence, of post-sintering processes. The new sintering technology is termed Hydrogen Sintering and Phase Transformations (HSPT), and constitutes a promising manufacturing technology that can be used to produce titanium (Ti) materials and components in a near-net-shape form, thus also minimizing machining costs. Our objective was to meet, or possibly surpass, the mechanical property levels for ASTM B348 Grade 5 for wrought Ti-6Al-4V. Although specific applications call for varying mechanical property requirements, ASTM B348 was created for the demanding applications of the aerospace industry, and is the established standard for Ti-6Al-4V. While the primary goal was to meet, or exceed this standard, the team also had the goal of demonstrating this could be done at a significantly lower cost of production. Interim goals of the project were to fully develop this novel sintering process, and provide sufficient baseline testing to make the method practical and attractive to industry. By optimizing the process parameters for the sintering of titanium hydride (TiH2) powders in a hydrogen atmosphere and controlling the phase transformations during and after sintering, the HSPT process was expected to reduce the energy consumption, and thus cost, of making Ti alloys and fabricating Ti components. The process was designed such that no high temperature melting is required for producing Ti alloys; little or no post-sintering processing is needed for producing desired microstructures (and therefore enhanced mechanical

  12. Experimental and Theoretical Investigations of Hot Isostatically Pressed-Produced Stainless Steel/High Alloy Tool Steel Compound Materials

    Science.gov (United States)

    Lindwall, Greta; Flyg, Jesper; Frisk, Karin; Sandberg, Odd

    2011-05-01

    Consolidation of tool steel powders and simultaneous joining to a stainless 316L steel are performed by hot isostatic pressing (HIP). Two tool steel grades are considered: a high vanadium alloyed carbon tool steel, and a high vanadium and chromium alloyed nitrogen tool steel. The boundary layer arising during diffusion bonding is in focus and, in particular, the diffusion of carbon and nitrogen over the joint. Measurements of the elemental concentration profiles and corrosion tests by the double loop-electrochemical potentiokinetic reactivation (DL-EPR) method are performed. Comparative calculations with the DICTRA software are performed and are found to be in agreement with the experimental results. It is found that the carbon tool steel grade has a more critical influence on the corrosion resistance of the stainless 316L steel in comparison to the nitrogen tool steel grade.

  13. Defense Nuclear Material Stewardship Integrated Inventory Information Management System (IIIMS).

    Energy Technology Data Exchange (ETDEWEB)

    Aas, Christopher A.; Lenhart, James E.; Bray, Olin H.; Witcher, Christina Jenkin

    2004-11-01

    Sandia National Laboratories was tasked with developing the Defense Nuclear Material Stewardship Integrated Inventory Information Management System (IIIMS) with the sponsorship of NA-125.3 and the concurrence of DOE/NNSA field and area offices. The purpose of IIIMS was to modernize nuclear materials management information systems at the enterprise level. Projects over the course of several years attempted to spearhead this modernization. The scope of IIIMS was broken into broad enterprise-oriented materials management and materials forecasting. The IIIMS prototype was developed to allow multiple participating user groups to explore nuclear material requirements and needs in detail. The purpose of material forecasting was to determine nuclear material availability over a 10 to 15 year period in light of the dynamic nature of nuclear materials management. Formal DOE Directives (requirements) were needed to direct IIIMS efforts but were never issued and the project has been halted. When restarted, duplicating or re-engineering the activities from 1999 to 2003 is unnecessary, and in fact future initiatives can build on previous work. IIIMS requirements should be structured to provide high confidence that discrepancies are detected, and classified information is not divulged. Enterprise-wide materials management systems maintained by the military can be used as overall models to base IIIMS implementation concepts upon.

  14. Logical Time for Decentralized Control of Material Handling Systems

    OpenAIRE

    Seibold, Zäzilia

    2016-01-01

    The fourth industrial revolution aims to transform production systems. In this work, Logical Time which is a control principle for distributed systems is transferred to material handling systems with decentralized control. The GridSorter, a modular sorter with grid-like structure, is chosen as showcase system. The system is proven to be deadlock-free and is robust against varying transport times. The time-window-based route reservation process is described as Iterative Deepening A*.

  15. Theoretical Studies of Small-System Thermodynamics in Energetic Materials

    Science.gov (United States)

    2016-01-06

    clusters, nanoparticles , and single- and multi-component condensed phases for materials ranging in complexity from simple atomic systems through...molecular explosives and interfaces between explosive constituent materials. Exploring how the fundamental thermodynamic properties and energy...November, 2013, Columbia, MO. 2. Invited talk, Thomas Sewell (Co-PI): "Atomic-Scale Theoretical Studies of Fundamental Properties and Processes in

  16. Technology assessment of solar-energy systems. Materials resource and hazardous materials impacts of solar deployment

    Energy Technology Data Exchange (ETDEWEB)

    Schiffman, Y.M.; Tahami, J.E.

    1982-04-01

    The materials-resource and hazardous-materials impacts were determined by examining the type and quantity of materials used in the manufacture, construction, installation, operation and maintenance of solar systems. The materials requirements were compared with US materials supply-and-demand data to determine if potential problems exist in terms of future availability of domestic supply and increased dependence on foreign sources of supply. Hazardous materials were evaluated in terms of public and occupational health hazards and explosive and fire hazards. It is concluded that: (1) although large amounts of materials would be required, the US had sufficient industrial capacity to produce those materials; (2) the postulated growth in solar technology deployment during the period 1995-2000 could cause some production shortfalls in the steel and copper industry; (3) the U.S. could increase its import reliance for certain materials such as silver, iron ore, and copper; (4) however, shifts to other materials such as aluminum and polyvinylchloride could alleviate some of these problems.

  17. Material Properties at Low Temperature

    CERN Document Server

    Duthil, P

    2014-01-01

    From ambient down to cryogenic temperatures, the behaviour of materials changes greatly. Mechanisms leading to variations in electrical, thermal, mechanical, and magnetic properties in pure metals, alloys, and insulators are briefly introduced from a general engineering standpoint. Data sets are provided for materials commonly used in cryogenic systems for design purposes.

  18. Mechanics of Multifunctional Materials & Microsystems

    Science.gov (United States)

    2012-03-09

    Thermal Energy Harvesting Flexible Battery of Graphene -CNT Hybrid > Integrated Solar Cells for MAV Wings < Multifunctional Mg-Li Alloy...Design of Reconfigurable Structures Active Cells for Multifunctional Structures Morphing CNT Microstructures Metamaterial Enhanced MEMS Acoustic... Metamaterials w Local Resonance Macroscale Meta-Materials Active Materials w Sensory & Adaptive Capabilities > Mechano-Responsive Polymer Systems

  19. Heavy vehicle propulsion system materials program: Semiannual progress report, April 1996--September 1996

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1997-04-01

    The purpose of the Heavy Vehicle Propulsion System Materials Program is the development of materials: ceramics, intermetallics, metal alloys, and metal and ceramic coatings, to support the dieselization of class 1-3 trucks to realize a 35% fuel-economy improvement over current gasoline-fueled trucks and to support commercialization of fuel-flexible LE-55 low-emissions, high-efficiency diesel engines for class 7-8 trucks. The Office of Transportation Technologies, Office of Heavy Vehicle Technologies (OTT OHVT) has an active program to develop the technology for advanced LE-55 diesel engines with 55% efficiency and low emissions levels of 2.0 g/bhp-h NO{sub x} and 0.05 g/bhp-h particulates. The goal is also for the LE-55 engine to run on natural gas with efficiency approaching that of diesel fuel. The LE-55 program is being completed in FY 1997 and, after approximately 10 years of effort, has largely met the program goals of 55% efficiency and low emissions. However, the commercialization of the LE-55 technology requires more durable materials than those that have been used to demonstrate the goals. Heavy Vehicle Propulsion System Materials will, in concert with the heavy duty diesel engine companies, develop the durable materials required to commercialize the LE-55 technologies. OTT OHVT also recognizes a significant opportunity for reduction in petroleum consumption by dieselization of pickup trucks, vans, and sport utility vehicles. Application of the diesel engine to class 1, 2, and 3 trucks is expected to yield a 35% increase in fuel economy per vehicle. The foremost barrier to diesel use in this market is emission control. Once an engine is made certifiable, subsequent challenges will be in cost; noise, vibration, and harshness (NVH); and performance. Separate abstracts have been submitted to the database for contributions to this report.

  20. Ropeway material handling systems for lunar mining sites

    Science.gov (United States)

    Huttelmaier, H. P.; Carrick, Jonathan R.

    The feasibility of ropeways for short- as well as long-distance material hauling on the lunar surface is discussed. Existing experience in ropeways and relevant knowledge on lunar environmental contraints are summarized. It is suggested that ease of erection, adaptivity to varying transportation lengths and irregular terrain, as well as weight considerations will result in lunar ropeway applications. Ropeways are argued to be the most viable material-handling system for a lunar activity site on the basis of available technology. A low-capacity, reversible ropeway system which separates track and haul rope is the most feasible system. It is possible to apply sensing systems and automation to a high degree.

  1. Optical Properties of InGaAsN: A New 1eV Bandgap Material System

    Energy Technology Data Exchange (ETDEWEB)

    Allerman, A.A.; Fritz, I.J.; Jones, E.D.; Kurtz, S.R.; Modine, N.A.; Tozer, S.T.; Wei, X.; Wright, A.F.

    1999-01-25

    InGaAsN is a new semiconductor alloy system with the remarkable property that the inclusion of only 2% nitrogen reduces the bandgap by more than 30%. In order to help understand the physical origin of this extreme deviation from the typically observed nearly linear dependence of alloy properties on concentration, we have investigated the pressure dependence of the excited state energies using both experimental and theoretical methods. We report measurements of the low temperature photohnninescence energy of the material for pressures between ambient and 110 kbar. We describe a simple, density-functional-theory-based approach to calculating the pressure dependence of low lying excitation energies for low concentration alloys. The theoretically predicted pressure dependence of the bandgap is in excellent agreement with the experimental data. Based on the results of our calculations, we suggest an explanation for the strongly non-linear pressure dependence of the bandgap that, surprisingly, does not involve a nitrogen impurity band. Addhionally, conduction-band mass measurements, measured by three different techniques, will be described and finally, the magnetoluminescence determined pressure coefficient for the conduction-band mass is measured.

  2. Heavy Vehicle Propulsion System Materials Program Semiannual Progress Report for October 1998 Through March 1999

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, R.D.

    1999-06-01

    The purpose of the Heavy Vehicle Propulsion System Materials Program is the development of materials: ceramics, intermetallics, metal alloys, and metal and ceramic coatings, to support the dieselization of class 1-3 trucks to realize a 35% fuel-economy improvement over current gasoline-fueled trucks and to support commercialization of fuel-flexible LE-55 low-emissions, high-efficiency diesel engines for class 7-8 trucks. The Office of Transportation Technologies, Office of Heavy Vehicle Technologies (OIT OHVT) has an active program to develop the technology for advanced LE-55 diesel engines with 55% efficiency and low emissions levels of 2.0 g/bhp-h NOX and 0.05 g/bhp-h particulate. The goal is also for the LE-55 engine to run on natural gas with efficiency approaching that of diesel fuel. The LE-55 program is being completed in FY 1997 and, after approximately 10 years of effort, has largely met the program goals of 55% efficiency and low emissions. However, the commercialization of the LE-55 technology requires more durable materials than those that have been used to demonstrate the goals. Heavy Vehicle Propulsion System Materials will, in concert with the heavy duty diesel engine companies, develop the durable materials required to commercialize the LE-55 technologies. OIT OHVT also recognizes a significant opportunity for reduction in petroleum consumption by dieselization of pickup trucks, vans, and sport utility vehicles. Application of the diesel engine to class 1,2, and 3 trucks is expected to yield a 35% increase in fuel economy per vehicle. The foremost barrier to diesel use in this market is emission control. Once an engine is made certifiable, subsequent challenges will be in cost; noise, vibration, and harshness (NVH); and performance. The design of advanced components for high-efficiency diesel engines has, in some cases, pushed the performance envelope for materials of construction past the point of reliable operation. Higher mechanical and

  3. Nanocrystalline intermetallic compounds in the Ni–Al–Cr system synthesized by mechanical alloying and their thermodynamic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Shirani Bidabadi, A.R. [Department of Mechanical and Mechatronics Engineering, and Waterloo Institute for Nanotechnology (WIN), University of Waterloo, Waterloo, Ontario N2L 3G1 (Canada); Enayati, M.H.; Dastanpoor, E. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Varin, R.A., E-mail: ravarin@uwaterloo.ca [Department of Mechanical and Mechatronics Engineering, and Waterloo Institute for Nanotechnology (WIN), University of Waterloo, Waterloo, Ontario N2L 3G1 (Canada); Biglari, M. [Department of Chemical Engineering, University of Waterloo, Waterloo, Ontario N2L 3G1 (Canada)

    2013-12-25

    Highlights: •Nanocrystalline NiAl is formed by mechanical alloying of Ni{sub 50}Al{sub 50} powder. •Nanocrystalline (Ni, Cr)Al is formed by mechanical alloying of Ni{sub 25}Cr{sub 25}Al{sub 50} powder. •Nanocrystalline Ni{sub 3}Al and Cr exist after mechanical alloying of Ni{sub 50}Cr{sub 25}Al{sub 25} powder. •Upon annealing Ni{sub 3}Al and Cr are transformed into (Ni, Cr){sub 3}Al. •Formation of intermetallic compounds is in accord with the Miedema model. -- Abstract: Mechanical alloying (MA) of the ternary Ni–Al–Cr mixtures having the Ni{sub 50}Al{sub 50}, Ni{sub 25}Cr{sub 25}Al{sub 50} and Ni{sub 50}Cr{sub 25}Al{sub 25} compositions was investigated. The structural changes of powder particles during mechanical alloying were studied by X-ray diffractometry (XRD), transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The results show that for all three compositions the gradual interdiffusion of elements during MA leads to the development of different phases. The final structures for the Ni{sub 50}Al{sub 50} and Ni{sub 25}Cr{sub 25}Al{sub 50} compositions are nanocrystalline NiAl and (Ni, Cr)Al intermetallic compounds, respectively. However MA of the Ni{sub 50}Cr{sub 25}Al{sub 25} composition led to the formation of a Ni{sub 3}Al intermetallic compound as well as Cr which transformed to the (Ni, Cr){sub 3}Al intermetallic compound after subsequent heat treatment. The structural transition upon annealing was investigated. Furthermore, thermodynamic analysis using the Miedema model for all three systems is carried out and discussed in detail.

  4. A review on biodegradation property of magnesium alloys as medical materials%医用镁合金材料的可降解性能研究初探

    Institute of Scientific and Technical Information of China (English)

    蒋中令; 蒋超

    2014-01-01

    镁合金因满足生物材料力学的性能要求,具有良好的生物相容性和可降解性等优势,已成为最具发展潜力的一种生物医用可降解材料。然而,镁合金在具备上述优势条件的同时,亦存在着一个突出问题,即如何控制镁合金的降解速度。文章从高纯镁合金和新合金的开发、镁合金的热处理、快速凝固技术和微弧氧化技术四个方面对近年来镁合金腐蚀速度控制方面的研究工作进行了总结,为改善镁合金可降解性能的相关研究提供参考。%As a lightweight metal with excellent mechanical properties, good biocompatibility and biocorrosion properties, magnesium alloys attracted great attention as a new kind of biomedical biodegradable materials. However, the major drawback of magnesium alloys in many engineering application is that how to control the degradation rate of magnesium alloys. This work reviews the biodegradation performance of magnesium alloys through different material handing methods, such as the development high-purity magnesium alloys and new alloys, heat treatment of magnesium alloys, rapid solidification and micro-arc oxidation. This paper also provides certain reference to improve the performance of magnesium alloy biodegradable.

  5. Vacancy-induced dissolution of precipitates in out-of-equilibrium systems: A test case of Fe X (X =C ,N,O) alloys

    Science.gov (United States)

    Schuler, Thomas; Nastar, Maylise; Soisson, Frédéric

    2017-01-01

    Various out-of-equilibrium processes produce a supersaturation of vacancies in the material. When these defects show attractive binding energy with solutes, they will form stable point defect-solute clusters which will stabilize solutes in the solid solution with respect to the equilibrium case. Hence the out-of-equilibrium dynamic solubility limit increases, which can lead to the dissociation of solute precipitates. This vacancy-induced precipitate (VID) dissolution mechanism is an alternative to the well-known ballistic mixing effect (BAL) under irradiation, and it is also relevant for quenching, ball milling, and severe plastic deformation. Under irradiation, a BAL is efficient at low temperature only, whereas a VID is expected to be effective at intermediate temperatures. A quantitative and consistent prediction of the interstitial solute solubility limit increase generated by both BAL and VID mechanisms is presented starting from ab initio binding energies and migration energies of solutes and point defects, and using a low-temperature expansion of the free energy of the solid solution. These results are discussed for three alloys: FeC, FeN, and FeO, the latter being relevant to discuss the stability of oxide dispersed strengthened alloys microstructure under irradiation. We also suggest an experiment that would be able to determine steady-state vacancy supersaturations from the measure of solute partial pressures in out-of-equilibrium systems.

  6. INVESTIGATION OF NON ERODING NOZZLE MATERIALS FOR OPTIMIZED COATED HYBRID LEADING EDGE DESIGNS FOR REUSABLE LAUNCH VEHICALS WITH LEADING EDGE RADII OF 0.03? TO 1? AND TEMPERATURES NEAR 4000?F Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Effort explores using innovative hybrid reinforced carbon-carbon, refractory ceramics, super alloys and composite materials as thermal protection system specifically...

  7. Kinetic Metallization. Repair of IVD Al Coatings and Mg Alloys Aircraft Components Using Portable Kinetic Metallization Systems

    Science.gov (United States)

    2008-02-27

    person shall be subject to a penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number...aircraft carriers & depots Environmentally sustainable Meets Navy JTP-2003 Portable system & Handheld spray gun Robotic deployment for OEM Applications...Problem - Field & Depot Repair of Damaged IVD-Al & Mg Alloys NADEP Facilities PEO(T) F/A-18, EA-18G PMA -271 E-6B

  8. Blanch Resistant and Thermal Barrier NiAl Coating Systems for Advanced Copper Alloys

    Science.gov (United States)

    Raj, Sai V. (Inventor)

    2005-01-01

    A method of forming an environmental resistant thermal barrier coating on a copper alloy is disclosed. The steps include cleansing a surface of a copper alloy, depositing a bond coat on the cleansed surface of the copper alloy, depositing a NiAl top coat on the bond coat and consolidating the bond coat and the NiAl top coat to form the thermal barrier coating. The bond coat may be a nickel layer or a layer composed of at least one of copper and chromium-copper alloy and either the bond coat or the NiAl top coat or both may be deposited using a low pressure or vacuum plasma spray.

  9. Development of powder metallurgy Al alloys for high temperature aircraft structural applications, phase 2

    Science.gov (United States)

    Chellman, D. J.

    1982-01-01

    In this continuing study, the development of mechanically alloyed heat resistant aluminum alloys for aircraft were studied to develop higher strength targets and higher service temperatures. The use of higher alloy additions to MA Al-Fe-Co alloys, employment of prealloyed starting materials, and higher extrusion temperatures were investigated. While the MA Al-Fe-Co alloys exhibited good retention of strength and ductility properties at elevated temperatures and excellent stability of properties after 1000 hour exposure at elevated temperatures, a sensitivity of this system to low extrusion strain rates adversely affected the level of strength achieved. MA alloys in the Al-Li family showed excellent notched toughness and property stability after long time exposures at elevated temperatures. A loss of Li during processing and the higher extrusion temperature 482 K (900 F) resulted in low mechanical strengths. Subsequent hot and cold working of the MA Al-Li had only a mild influence on properties.

  10. High temperature oxidation behavior of ODS iron-base alloys for nuclear energy application

    Energy Technology Data Exchange (ETDEWEB)

    Li, M.; Zhou, Z.; Liao, L.; Chen, W.; Ge, C. [Univ. of Science and Technology Beijing, School of Materials Science and Engineering, Beijing (China)

    2010-07-01

    Oxide dispersion strengthened (ODS) iron based alloys are considered as promising high temperature structural material for advanced nuclear energy systems due to its higher creep strength and radiation damage resistance than conventional commercial steels. In this study, the oxidation behavior of ODS iron based alloys with different Cr content (12-18%) was investigated by exposing samples at high temperature of 700℃ and 1000℃ in atmosphere environment, the exposure time is up to 500 h. Results showed that 14Cr and 18Cr ODS alloys exhibited better oxidation resistance than 12Cr ODS alloys. For the same chromium content, the oxidation resistance of ODS alloys are better than that of non-ODS alloys. (author)

  11. Characterization of the Corrosion Behavior of Alloy 22 Regarding its Lifetime Performance as a Potential Nuclear Waste Container Material

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, R B; McCright, D

    2002-06-04

    Alloy 22 (UNS N06022) was proposed for the corrosion resistant outer barrier of a two-layer waste package container for nuclear waste at the potential repository site at Yucca Mountain in Nevada (USA). A testing program is underway to characterize and quantify three main modes of corrosion that may occur at the site. Current results show that the containers would perform well under general corrosion, localized corrosion and environmentally assisted cracking (EAC). For example, the general corrosion rate is expected to be below 100 nm/year and the container is predicted to be outside the range of potential for localized corrosion and environmentally assisted cracking.

  12. Methodology for characterizing potential adversaries of Nuclear Material Safeguards Systems

    Energy Technology Data Exchange (ETDEWEB)

    Kirkwood, C.W.; Pollock, S.M.

    1978-11-01

    The results are described of a study by Woodward--Clyde Consultants to assist the University of California Lawrence Livermore Laboratory in the development of methods to analyze and evaluate Nuclear Material Safeguards (NMS) Systems. The study concentrated on developing a methodology to assist experts in describing, in quantitative form, their judgments about the characteristics of potential adversaries of NMS Systems.

  13. Alloy development for irradiation performance: program strategy

    Energy Technology Data Exchange (ETDEWEB)

    Bloom, E. E.; Stiegler, J. O.; Wiffen, F. W.; Dalder, E. N.C.; Reuther, T. C.; Gold, R. E.; Holmes, J. J.; Kummer, D. L.; Nolfi, F. V.

    1978-01-01

    The objective of the Alloy Development for Irradiation Performance Program is the development of structural materials for use in the first wall and blanket region of fusion reactors. The goal of the program is a material that will survive an exposure of 40 MWyr/m/sup 2/ at a temperature which will allow use of a liquid-H/sub 2/O heat transport system. Although the ultimate aim of the program is development of materials for commercial reactors by the end of this century, activities are organized to provide materials data for the relatively low performance interim machines that will precede commercial reactors.

  14. A New Method for Low Cost Production of Titanium Alloys for Reducing Energy Consumption of Mechanical Systems

    Energy Technology Data Exchange (ETDEWEB)

    Fang, Z. Zak [Univ. of Utah, Salt Lake City, UT (United States); Chandran, Ravi [Univ. of Utah, Salt Lake City, UT (United States); Koopman, Mark [Univ. of Utah, Salt Lake City, UT (United States)

    2016-02-29

    This project investigated an innovative manufacturing process intended to minimize the cost of production of titanium materials and components, and increase the adoption of Ti components for energy consuming applications, such as automobiles. A key innovation of the proposed manufacturing approach is a novel Ti powder sintering technology for making titanium materials with ultrafine grain microstructure in the as-sintered state with minimum, or an absence, of post-sintering processes. The new sintering technology is termed Hydrogen Sintering and Phase Transformations (HSPT), and constitutes a promising manufacturing technology that can be used to produce titanium (Ti) materials and components in a near-net-shape form, thus also minimizing machining costs. Our objective was to meet, or possibly surpass, the mechanical property levels for ASTM B348 Grade 5 for wrought Ti-6Al-4V. Although specific applications call for varying mechanical property requirements, ASTM B348 was created for the demanding applications of the aerospace industry, and is the established standard for Ti-6Al-4V. While the primary goal was to meet, or exceed this standard, the team also had the goal of demonstrating this could be done at a significantly lower cost of production. Interim goals of the project were to fully develop this novel sintering process, and provide sufficient baseline testing to make the method practical and attractive to industry. By optimizing the process parameters for the sintering of titanium hydride (TiH2) powders in a hydrogen atmosphere and controlling the phase transformations during and after sintering, the HSPT process was expected to reduce the energy consumption, and thus cost, of making Ti alloys and fabricating Ti components. The process was designed such that no high temperature melting is required for producing Ti alloys; little or no post-sintering processing is needed for producing desired microstructures (and therefore enhanced mechanical

  15. Advanced thermal barrier system bond coatings for use on Ni, Co-, and Fe-base alloy substrates

    Science.gov (United States)

    Stecura, S.

    1985-01-01

    New and improved Ni-, Co-, and Fe-base bond coatings have been identified for the ZrO2-Y2O3 thermal barrier coatings to be used on NI-, Co-, and Fe-base alloy substrates. These bond coatings were evaluated in a cyclic furnace between 1120 and 1175 C. It was found that MCrAlYb (where M = Ni, Co, or Fe) bond coating thermal barrier systems. The longest life was obtained with the FeCrAlYb thermal barrier system followed by NiCrAlYb and CoCrAlYb thermal barrier systems in that order.

  16. Undercooling and demixing of copper-based alloys

    DEFF Research Database (Denmark)

    Kolbe, M.; Brillo, J.; Egry, I.

    2006-01-01

    Since the beginning of materials science research under microgravity conditions immiscible alloys have been an interesting subject. New possibilities to investigate such systems are offered by containerless processing techniques. Of particular interest is the ternary system Cu-Fe-Co, and its limi...

  17. Post-annealing effects on the electrochemical performance of a Si/TiSi2 heteronanostructured anode material prepared by mechanical alloying

    Science.gov (United States)

    Shin, Min-Seon; Lee, Taeg-Woo; Park, Jung-Bae; Lim, Sung-Hwan; Lee, Sung-Man

    2017-03-01

    A change in the microstructure of Ti-Si alloys synthesized by high-energy mechanical milling through post-annealing significantly enhances their electrochemical performances as anode materials for lithium-ion batteries (LIBs). The microstructures of ball-milled and post-annealed powders are investigated using high-resolution transmission electron microscopy (HR-TEM). The Si phase is uniformly distributed on the silicide (TiSi2) matrix. The individual Si domains of the mechanical alloying (MA) sample consist of amorphous and crystalline regions with a diffuse interface between the two phases. When MA powder is annealed at 600 °C, the Si phase has a well-developed nanocrystalline microstructure: a multi-grain structure with random orientation of nanometric crystal domains. Annealing at 600 °C causes a significant improvement in electrochemical performance parameters like cycling stability and rate capability. However, when annealed at 800 °C, the electrochemical performances deteriorate due to an increase in the size of Si domains.

  18. Laser cladding of titanium alloy coating on titanium aluminide alloy substrate

    Institute of Scientific and Technical Information of China (English)

    徐子文; 黄正; 阮中健

    2003-01-01

    A new diffusion bonding technique combined with laser cladding process was developed to join TiAl alloy to itself and Ti-alloys. In order to enhance the weldability of TiAl alloys, Ti-alloy coatings were fabricated by laser cladding on the TiAl alloy. Ti powder and shaped Ti-alloy were respectively used as laser cladding materials. The materials characterization was carried out by OM, SEM, EDS and XRD analysis. The results show that the laser cladding process with shaped Ti-alloy remedy the problems present in the conventional process with powder, such as impurities, cracks and pores. The diffusion bonding of TiAl alloy with Ti-alloy coating to itself and Ti-alloy was carried out with a Gleeble 1500 thermal simulator. The sound bonds of TiAl/TiAl, TiAl/Ti were obtained at a lower temperature and with shorter time.

  19. Selective dissolution in binary alloys

    Science.gov (United States)

    McCall, Carol Rene

    Corrosion is an important issue in the design of engineering alloys. De-alloying is an aspect of alloy corrosion related to the selective dissolution of one or more of the components in an alloy. The work reported herein focuses on the topic of de-alloying specific to single-phase binary noble metal alloy systems. The alloy systems investigated were gold-silver and gold-copper. The onset of a bulk selective dissolution process is typically marked by a critical potential whereby the more reactive component in the alloy begins dissolving from the bulk, leading to the formation of a bi-continuous solid-void morphology. The critical potential was investigated for the entire composition range of gold-silver alloys. The results presented herein include the formulation of an expression for critical potential as a function of both alloy and electrolyte composition. Results of the first investigation of underpotential deposition (UPD) on alloys are also presented herein. These results were implemented as an analytical tool to provide quantitative measurements of the surface evolution of gold during de-alloying. The region below the critical potential was investigated in terms of the compositional evolution of the alloy surface. Below the critical potential, there is a competition between the dissolution of the more reactive alloying constituent (either silver or copper) and surface diffusion of gold that serves to cover dissolution sites and prevent bulk dissolution. By holding the potential at a prescribed value below the critical potential, a time-dependent gold enrichment occurs on the alloy surface leading to passivation. A theoretical model was developed to predict the surface enrichment of gold based on the assumption of layer-by-layer dissolution of the more reactive alloy constituent. The UPD measurements were used to measure the time-dependent surface gold concentration and the results agreed with the predictions of the theoretical model.

  20. Structural Changes in Alloys of the Al-Cu-Mg System Under Ion Bombardment and Shock-Wave Loading

    Science.gov (United States)

    Ovchinnikov, V. V.; Gushchina, N. V.; Romanov, I. Yu.; Kaigorodova, L. I.; Grigor'ev, A. N.; Pavlenko, A. V.; Plokhoi, V. V.

    2017-02-01

    To confirm the hypothesis on the shock-wave nature of long-range effects upon corpuscular irradiation of condensed media presumably caused by emission and propagation of post-cascade shock waves, comparative experiments on ion beam modification and mechanical shock-wave loading of specimens of VD1 and D16 alloys of the Al-Cu-Mg system are performed. Direct analogy between the processes of microstructural change of cold-deformed VD1 and D16 alloys under mechanical shock loading and irradiation by beams of accelerated Ar+ ions (E = 20-40 keV) with low fluences (1015-1016 cm-2) is established. This demonstrates the important role of the dynamic long-range effects that have not yet been considered in classical radiation physics of solids.