Superplastic forming of 7475 Al sheet after friction stir processing (FSP)

Energy Technology Data Exchange (ETDEWEB)

Mahoney, M.; Bingel, W.H.; Fuller, C. [Rockwell Scientific Co., Thousand Oaks, CA (United States); Barnes, A.J. [Superform USA, Riverside, CA (United States)

2004-07-01

Since the invention of friction stir welding (FSW) in 1991, an increasing number of successful applications have been found for this unique solid-state welding technique. More recently, attention has been given to utilizing the mechanics of friction stirring to thermo-mechanically modify the microstructure of aluminum alloys to create or enhance superplasticity. Until now, superplasticity induced by friction stir processing (FSP) has only been demonstrated in small samples and evaluated by hot tensile elongation testing. The present work describes what we believe to be the first biaxial testing and full size component superplastic forming of friction stir processed aluminum sheet. The remarkable formability demonstrated in these 'first time' trials is described in detail. (orig.)

Processing and characterization of aluminium alloys or composites exhibiting low-temperature or high-rate superplasticity

International Nuclear Information System (INIS)

Huang, J. C.

1997-01-01

Wide applications of superplastic forming still face several problems, one is the high temperature that promotes grain growth, another is the low forming rate that makes economically inefficient. The current study is intended to develop a series of fabrication and thermomechanical processing, so as to result in materials possessing either low temperature superplasticity (LTSP) or high rate superplasticity (HRSP). The former has been achieved in the cast Al alloys, while the latter was accomplished in powder-metallurgy aluminium matrix composites. The aluminium alloys, after special thermomechanical processes, exhibited LTSP from 300 to 450 degree C with elongations varying from 300 to 700 %. The LTSP sheets after 700 % elongation at 350 degree C still possessed fine grains 3.7 μm size and narrow surface solute depletion zones 11 μm in with, resulting in a post-SP T6 strength of 500 MPa, significantly higher than that of the HTSP superplasticity alloys tested at 525 degree C or above. Meanwhile, it was found that LTSP materials may be transferred into HTSP materials simply by adding a preloading at 300-400 degree C for a small amount of work. As for the endeavor in making HRSP materials, 2024Al/SiC, 6061Al/SiC and Al/Al 3 Ti systems processed by powder metallurgy or mechanical alloying methods are under investigation. The average sizes of the reinforcing SiC or A13Ti particles, as well as the grain size are all around 1 μm. The aluminium composites have exhibited HRSP at 525-620 degree C and 10 -2 -10 -1 s -l , with elongations varying from 150 to 350 %. This ultimate goal is to produce an alloy or composite exhibiting low temperature and high strain rate superplasticity (LT and HRSP). (author)

Stability analysis and finite element simulations of superplastic forming in the presence of hydrostatic pressure

Science.gov (United States)

Nazzal, M. A.

2018-04-01

It is established that some superplastic materials undergo significant cavitation during deformation. In this work, stability analysis for the superplastic copper based alloy Coronze-638 at 550 °C based on Hart's definition of stable plastic deformation and finite element simulations for the balanced biaxial loading case are carried out to study the effects of hydrostatic pressure on cavitation evolution during superplastic forming. The finite element results show that imposing hydrostatic pressure yields to a reduction in cavitation growth.

Friction stir processing: a new grain refinement technique to achieve high strain rate superplasticity in commercial alloys

Energy Technology Data Exchange (ETDEWEB)

Mishra, R.S. [Missouri Univ., Rolla, MO (United States). Dept. of Metallurgical Engineering; Mahoney, M.W. [Rockwell International Corp., Thousand Oaks, CA (United States). Science Center

2001-07-01

Friction stir processing is a new thermo-mechanical processing technique that leads to a microstructure amenable for high strain rate superplasticity in commercial aluminum alloys. Friction stirring produces a combination of very fine grain size and high grain boundary misorientation angles. Preliminary results on a 7075 Al demonstrate high strain rate superplasticity in the temperature range of 430-510 C. For example, an elongation of >1000% was observed at 490 C and 1 x 10{sup -2} s{sup -1}. This demonstrates a new possibility to economically obtain a superplastic microstructure in commercial aluminum alloys. Based on these results, a three-step manufacturing process to fabricate complex shaped components can be envisaged: cast sheet or hot-pressed powder metallurgy sheet + friction stir processing + superplastic forging or forming. (orig.)

Superplasticity of amorphous alloy

International Nuclear Information System (INIS)

Levin, Yu.B.; Likhachev, V.L.; Sen'kov, O.N.

1988-01-01

Results of mechanical tests of Co 57 Ni 10 Fe 5 Si 11 B 17 amorphous alloy are presented and the effect of crystallization, occurring during deformation process, on plastic low characteristics is investiagted. Superplasticity of amorphous tape is investigated. It is shown, that this effect occurs only when during deformation the crystallization takes place. Process model, based on the usage disclination concepts about glass nature, is suggested

Study of granulated nickel alloy superplasticity

International Nuclear Information System (INIS)

Anoshkin, N.F.; Fatkullin, O.Kh.; Ermanok, M.Z.; Sharshagin, N.A.

1982-01-01

Peculiarities of the structure and properties of compact material obtained from granules of the EhI 698 and ZhS6U alloys in the form of pressed rods are investigated. It is shown, that granule metallurgy is the most rational technology method, ensuring the receipt of stable fine-grained structure in the initial blank. After appropriate thermal treatment the products obtained by the method of granule metallyrgy have more high strength characteristics at the room temperature and heat resistance, than typical for the products produced by traditional technology. Creation of specialized vertical presses providing low rates of deformation as well as their equipment by vacuum mechanizms which permit to use a tool from molybdenum alloys is necessary for successful introduction into production of the processes of plastic metal working under conditions of superplasticity

Strain and strain-rate hardening characteristics of a superplastic Al-Li-Cu-Zr alloy

International Nuclear Information System (INIS)

Ash, B.A.; Hamilton, C.H.

1988-01-01

A number of alloys based on the composition of Al-Li-Zr have been shown to be superplastic under at least one of two different microstructural conditions: 1. fully recrystallized to a fine, stable grain size, and 2. warm- or cold-worked and unrecrystallized prior to superplastic deformation. For the latter case, static recrystallization was impaired by the presence of fine Al 3 Zr particles, and dynamic recrystallization was observed to occur during superplastic deformation in which the heavily worked microstructure evolved into a fine grained fully recrystallized microstructure. This process is observed in other Al alloys as well, such as the Al-Cu-Zr alloys (Supral alloys), Al-Zn-Mg-Zr alloys, Al-Mn-Zr alloys, and Al-Mg-Mn alloys where the dynamic recrystallization has been suggested to be a continuous reaction in which recrystallization occurs by a gradual and homogeneous process during deformation rather than by the more common nucleation and growth process. Experimental observations of continuous recrystallization show development of a subgrain structure which coarsens continuously while deformation proceeds, with a concurrent increase in the misorientation angle between adjacent subgrains which ultimately approaches that of a high-angle boundary, characteristic of a fully- recrystallized microstructure. During the first 50 to 300% deformation, the microstructure evolves from the heavily worked to a fully recrystallized microstructure after which the fully recrystallized microstructure apparently exhibits the typical micro-grain superplastic characteristics. Superplasticity under continuous dynamic recrystallization is of interest both from scientific and technological standpoints since the rates at which superplastic deformation can be obtained are often higher than those for the fully recrystallized microstructures

Ultrafine-grained magnesium–lithium alloy processed by high-pressure torsion: Low-temperature superplasticity and potential for hydroforming

International Nuclear Information System (INIS)

Matsunoshita, Hirotaka; Edalati, Kaveh; Furui, Mitsuaki; Horita, Zenji

2015-01-01

A Mg–Li alloy with 8 wt% Li was processed by severe plastic deformation (SPD) through the process of high-pressure torsion (HPT) to achieve ultrafine grains with an average grain size of ~500 nm. Tensile testing with an initial strain rate of 10 −3 s −1 showed that the alloy exhibited superplasticity at a temperature of 323 K or higher. Tensile testing in boiling water confirmed that the specimens were elongated to 350–480% at 373 K under the initial strain rates of 10 −3 s −1 to 1 0 −2 s −1 with a strain rate sensitivity of ~0.3. The current study suggests that not only superplastic forming but also superplastic hydroforming should be feasible after the grain refinement using the HPT method

Superplasticity in a lean Fe-Mn-Al steel.

Science.gov (United States)

Han, Jeongho; Kang, Seok-Hyeon; Lee, Seung-Joon; Kawasaki, Megumi; Lee, Han-Joo; Ponge, Dirk; Raabe, Dierk; Lee, Young-Kook

2017-09-29

Superplastic alloys exhibit extremely high ductility (>300%) without cracks when tensile-strained at temperatures above half of their melting point. Superplasticity, which resembles the flow behavior of honey, is caused by grain boundary sliding in metals. Although several non-ferrous and ferrous superplastic alloys are reported, their practical applications are limited due to high material cost, low strength after forming, high deformation temperature, and complicated fabrication process. Here we introduce a new compositionally lean (Fe-6.6Mn-2.3Al, wt.%) superplastic medium Mn steel that resolves these limitations. The medium Mn steel is characterized by ultrafine grains, low material costs, simple fabrication, i.e., conventional hot and cold rolling, low deformation temperature (ca. 650 °C) and superior ductility above 1300% at 850 °C. We suggest that this ultrafine-grained medium Mn steel may accelerate the commercialization of superplastic ferrous alloys.Research in new alloy compositions and treatments may allow the increased strength of mass-produced, intricately shaped parts. Here authors introduce a superplastic medium manganese steel which has an inexpensive lean chemical composition and which is suited for conventional manufacturing processes.

Boronization and Carburization of Superplastic Stainless Steel and Titanium-Based Alloys

Directory of Open Access Journals (Sweden)

Masafumi Matsushita

2011-07-01

Full Text Available Bronization and carburization of fine-grain superplastic stainless steel is reviewed, and new experimental results for fine grain Ti88.5Al4.5V3Fe2Mo2 are reported. In superplastic duplex stainless steel, the diffusion of carbon and boron is faster than in non-superplastic duplex stainless steel. Further, diffusion is activated by uniaxial compressive stress. Moreover, non-superplastic duplex stainless steel shows typical grain boundary diffusion; however, inner grain diffusion is confirmed in superplastic stainless steel. The presence of Fe and Cr carbides or borides is confirmed by X-ray diffraction, which indicates that the diffused carbon and boron react with the Fe and Cr in superplastic stainless steel. The Vickers hardness of the carburized and boronized layers is similar to that achieved with other surface treatments such as electro-deposition. Diffusion of boron into the superplastic Ti88.5Al4.5V3Fe2Mo2 alloy was investigated. The hardness of the surface exposed to boron powder can be increased by annealing above the superplastic temperature. However, the Vickers hardness is lower than that of Ti boride.

Ultrafine-grained magnesium–lithium alloy processed by high-pressure torsion: Low-temperature superplasticity and potential for hydroforming

Energy Technology Data Exchange (ETDEWEB)

Matsunoshita, Hirotaka [Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University, Fukuoka 819-0395 (Japan); Edalati, Kaveh, E-mail: kaveh.edalati@zaiko6.zaiko.kyushu-u.ac.jp [Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University, Fukuoka 819-0395 (Japan); WPI, International Institute for Carbon-Neutral Energy Research (WPI-I2CNER), Kyushu University, Fukuoka 819-0395 (Japan); Furui, Mitsuaki [Graduate School of Science and Engineering for Research, University of Toyama, Toyama 930-8555 (Japan); Horita, Zenji [Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University, Fukuoka 819-0395 (Japan); WPI, International Institute for Carbon-Neutral Energy Research (WPI-I2CNER), Kyushu University, Fukuoka 819-0395 (Japan)

2015-07-29

A Mg–Li alloy with 8 wt% Li was processed by severe plastic deformation (SPD) through the process of high-pressure torsion (HPT) to achieve ultrafine grains with an average grain size of ~500 nm. Tensile testing with an initial strain rate of 10{sup −3} s{sup −1} showed that the alloy exhibited superplasticity at a temperature of 323 K or higher. Tensile testing in boiling water confirmed that the specimens were elongated to 350–480% at 373 K under the initial strain rates of 10{sup −3} s{sup −1} to {sup 1}0{sup −2} s{sup −1} with a strain rate sensitivity of ~0.3. The current study suggests that not only superplastic forming but also superplastic hydroforming should be feasible after the grain refinement using the HPT method.

Superplastic behavior of coarse-grained aluminum alloys

NARCIS (Netherlands)

Chezan, AR; De Hosson, JTM

2005-01-01

In this paper we concentrate on the superplastic behavior and the microstructural evolution of two coarse-grained Al alloys: Al-4.4w/oMg and Al-4.4w/oMg-0.4w/oCu. The values for the strain rate sensitivity index and activation energy suggest that solute drag on dislocation motion is an important

Manufacture of a four-sheet complex component from different titanium alloys by superplastic forming

Science.gov (United States)

Allazadeh, M. R.; Zuelli, N.

2017-10-01

A superplastic forming (SPF) technology process was deployed to form a complex component with eight-pocket from a four-sheet sandwich panel sheetstock. Six sheetstock packs were composed of two core sheets made of Ti-6Al-4V or Ti-5Al-4Cr-4Mo-2Sn-2Zr titanium alloy and two skin sheets made of Ti-6Al-4V or Ti-6Al-2Sn-4Zr-2Mo titanium alloy in three different combinations. The sheets were welded with two subsequent welding patterns over the core and skin sheets to meet the required component's details. The applied welding methods were intermittent and continuous resistance seam welding for bonding the core sheets to each other and the skin sheets over the core panel, respectively. The final component configuration was predicted based on the die drawings and finite element method (FEM) simulations for the sandwich panels. An SPF system set-up with two inlet gas pipe feeding facilitated the trials to deliver two pressure-time load cycles acting simultaneously which were extracted from FEM analysis for specific forming temperature and strain rate. The SPF pressure-time cycles were optimized via GOM scanning and visually inspecting some sections of the packs in order to assess the levels of core panel formation during the inflation process of the sheetstock. Two sets of GOM scan results were compared via GOM software to inspect the surface and internal features of the inflated multisheet packs. The results highlighted the capability of the tested SPF process to form complex components from a flat multisheet pack made of different titanium alloys.

Thermal and thermomechanical effects on the Al-Ca-Zn superplastic alloy studied on the positrons annihilation

International Nuclear Information System (INIS)

Romero, R.; Somoza, A.; Silvetti, S.P.

1990-01-01

Superplastic metallic materials are characterized by the presence of an unusual plastic behaviour, within a certain temperature range, with high ductility and low flow stress. This makes them suitable for their shaping with compressed air, for instance. On the other hand they behave similarly to any other metallic alloy at room temperature. One of the main problems found in superplastic alloys during deformation is the formation of cavities that may deteriorate the properties of a piece which was manufactured with this method. As an attempt to understand the origin of the cavitation, the effect of thermal and thermo-mechanical treatments was studied on superplastic alloy Al-5%wtCa-5%wtZn using a measurement technique based on positron annihilation. (Author). 3 refs., 5 figs

Deformation of superplastic alloys at relatively low strain rates

International Nuclear Information System (INIS)

Grivas, D.

1978-02-01

The superplastic and sub-superplastic creep properties of Pb-Sn eutectic and Al-Zn eutectoid alloys were studied. Various thermomechanical treatments we tested to check the possibilities of whether the subsuperplastic deformation mechanism is affected by these treatments. All thermomechanical histories were found to reveal the same stress exponent, which is believed to be indicative of the predominant mechanism. The mechanical data in the low stress region lead us to suggest that dislocation glide is the predominant mechanism in this region. At higher stresses extensive grain boundary sliding takes place and the dislocation movement is directed to relieve the stress concentration developed by the grain movement

Superplastic Forming of Duplex Stainless Steel for Aerospace Part

Science.gov (United States)

Lee, Ho-Sung; Yoon, Jong-Hoon; Yoo, Joon-Tae; Yi, Young-Moo

2011-08-01

In this study, the high temperature forming behavior of duplex stainless steel has been characterized and the outer shell of a combustion chamber was fabricated with pressure difference of hot gas. It consists of two parts which are the outer skin made of stainless steel to sustain the internal pressure and the inner shell made of copper alloy for regenerative cooling channels. Two outer skins partitioned to half with respect to the symmetric axis was prepared by hot gas forming process with a maximum pressure of 7 MPa following to FEM analysis. For inner layer, copper alloy was machined for cooling channels and then placed in the gas pressure welding fixture. It is shown that the optimum condition of gas pressure welding is 7 MPa at 890 °C, for one hour. EDX analysis and scanning electron microscope micrograph confirm the atomic diffusion process is observed at the interface and copper atoms diffuse into steel, while iron and chrome atoms diffuse into copper. The result shows that the manufacturing method with superplastic forming and gas pressure welding of steel and copper alloy has been successful for near net shape manufacturing of scaled combustion chamber of launch vehicle.

Superplasticity: basic character and industrial applications

International Nuclear Information System (INIS)

Suery, M.; Baudelet, B.

1981-01-01

This paper is concerned with the fundamental aspects and the industrial applications of superplasticity. Correlations between structure and mechanical properties are considered and it is shown that a material with fine grains may exhibit very large elongations as long as no structural evolution leads either to earlier failure or to a change in the deformation mechanism. This large plastic stability is the consequence of the high strain rate sensitivity resulting from particular deformation mechanisms which may operate in materials with a very fine structure. The advantages of superplastic materials for which forming operations derived from processes for thermoplastics have been applied, justify the industrial applications. Superplasticity is then mainly used for the production of low and intermediate series of pieces which are often complex in shape and difficult to form through an other technique. However, the disadvantages especially correlated to the low forming rates and the need of special metallurgical structures lead to the search of new processes synchronizing the elaboration of the alloy and the forming operation under superplastic conditions [fr

Mechanical and microstructural characteristics of an Al-Li-Cu-Zr alloy during superplastic deformation

International Nuclear Information System (INIS)

Ren, B.

1991-01-01

If the above alloys are heavily cold- or warm-worked prior to superplastic deformation, they are resistant to static recrystallization but dynamically recrystallize with a clear strain dependence, and are superplastic deformable at relative high strain rates in the approximate range of 10 -3 to 10 -1 s -1 . The microstructural source of superplasticity has been the subject of less-detailed study than the more classical fully recrystallized materials. In this study, an effort was made to provide a somewhat greater insight into the mechanical behavior during the dynamic recrystallization of an Al-Li-Cu-Zr alloy, and to relate the mechanical behavior to the microstructure and its evolution. As part of the study, internal stresses were measured by the strain dip test, and effective stresses and their development were determined over a range of temperatures and strain rates. mechanisms for the superplastic flow and the internal-stress development during the initial stage of deformation were suggested. A variable-strain-rate model was developed based on the understanding of the mechanical behavior of this material

Superplastic forming and diffusion bonding: Progress and trends

Directory of Open Access Journals (Sweden)

Zhiqiang Li

2015-01-01

Full Text Available This paper summarized recent progress in metal superplasticity and the application of Superplastic Forming/Diffusion Bonding (SPF/DB or SPF/Welding in typical structures. Various aerospace components such as three dimensional lattice structures made by SPF/DB have been demonstrated. In addition, some newly developed technologies, such as melt droplet spreading/thermo-mechanical forming (MDS/TMF, were also included. Finally, the future potential of SPF/DB technology was predicted.

Superplasticity-like deformation of a coarse-grained Al5052 alloy

International Nuclear Information System (INIS)

Chow, K.K.; Chan, K.C.

2000-01-01

In the present paper, hot forming properties of a commercially available coarse-grained Al5052 alloy under uniaxial and biaxial stress states were examined. In hot tensile tests, the alloy exhibits a superplastic-like behaviour with a maximum tensile elongation of 194% at a temperature of 873 K and at an initial strain rate of 2.08 x 10 -1 s -1 . Dislocation slip and grain boundary sliding were considered to be the deformation mechanisms. The alloy was also bulged at a constant polar strain-rate of 2.0 x 10 -1 s -1 and at an optimum temperature of 873 K using elliptical dies with aspect ratios of 1:1, 4:3, 2:1, 8:3 and 4:1. The strain distributions revealed that the strain gradient obtained in the minor axis was much greater than that in major axis. Moreover, it was shown that the deformation behavior of the alloy was basically isotropic and the volume strain of the alloy sheet did not equal to zero which was considered to relate to its cavitation behaviour. (orig.)

Effect of composition on the superplasticity of aluminium scandium alloys

International Nuclear Information System (INIS)

Bradley, E.L. III; Morris, J.W. Jr.

1992-01-01

Several aluminum alloys have been shown to exhibit superplasticty in the as-rolled condition. Previous work has shown that aluminum-scandium alloys also exhibit this behavior, but only with the addition of ternary alloying elements such as lithium and magnesium. These additions raised the strain-rate sensitivity of these alloys to 0.4-0.5 for selected strain rates at temperatures above 400 degrees C. A systematic study was undertaken of five Al-Sc alloys with varying lithium and magnesium concentrations in order to fully characterize the high temperature deformation mechanism. Specimens were deformed at a constant strain rate to predetermined true strains for textural and microstructural characterization. In this paper work is presented that will elucidate the effect of these different ternary additives on the superplastic deformation mechanism in these alloys

Effect of Various SPD Techniques on Structure and Superplastic Deformation of Two Phase MgLiAl Alloy

Science.gov (United States)

Dutkiewicz, Jan; Bobrowski, Piotr; Rusz, Stanislav; Hilser, Ondrej; Tański, Tomasz A.; Borek, Wojciech; Łagoda, Marek; Ostachowski, Paweł; Pałka, Paweł; Boczkal, Grzegorz; Kuc, Dariusz; Mikuszewski, Tomasz

2018-03-01

MgLiAl alloy containing 9 wt% Li and 1.5% Al composed of hexagonal α and bcc β phases was cast under protecting atmosphere and hot extruded. Various methods of severe plastic deformation were applied to study their effect on structure and grain refinement. Rods were subjected to 1-3 passes of Twist Channel Angular Pressing TCAP (with helical component), cyclic compression to total strain ɛ = 5 using MAXStrain Gleeble equipment, both performed at temperature interval 160-200 °C and, as third SPD method, KOBO type extrusion at RT. The TCAP pass resulted in grain refinement of α phase from 30 μm down to about 2 μm and that of β phase from 12 to 5 μm. Maxstrain cycling 10 × up to ɛ = 5 led to much finer grain size of 300 nm. KOBO method performed at RT caused average grain size refinement of α and β phases down to about 1 μm. Hardness of alloy decreased slightly with increasing number of TCAP passes due to increase of small void density. It was higher after MAXStrain cycling and after KOBO extrusion. TEM studies after TCAP passes showed higher dislocation density in the β region than in the α phase. Crystallographic relationship (001) α|| (110) β indicated parallel positioning of slip planes of both phases. Electron diffraction technique confirmed increase of grain misorientation with number of TCAP passes. Stress/strain curves recorded at temperature 200 °C showed superplastic forming after 1st and 3rd TCAP passes with better superplastic properties due to higher elongation with increasing number of passes. Values of strain rate sensitivity coefficient m were calculated at 0.29 after 3rd TCAP pass for strain rate range 10-5 to 5 × 10-3 s-1. Deformation by MAXStrain cycling caused much more effective grain refinement with fine microtwins in α phase. Superplastic deformation was also observed in alloy deformed by KOBO method, however the value of m = 0.21 was obtained at lower temperature of deformation equal to 160 °C and deformation rate in the

High strain rate superplasticity in a friction stir processed 7075 Al alloy

Energy Technology Data Exchange (ETDEWEB)

Mishra, R.S.; Mahoney, M.W.; McFaden, S.X.; Mara, N.A.; Mukherjee, A.K.

1999-12-31

In this paper, the authors report the first results using friction stir processing (FSP). In the last ten years, a new technique of Friction Stir Welding (FSW) has emerged as an exciting solid state joining technique for aluminum alloys. This technique, developed by The Welding Institute (TWI), involves traversing a rotating tool that produces intense plastic deformation through a stirring action. The localized heating is produced by friction between the tool shoulder and the sheet top surface, as well as plastic deformation of the material in contact with the tool. This results in a stirred zone with a very fine grain size in a single pass. Mahoney et al. observed a grain size of 3 {micro}m in a 7075 Al alloy. This process can be easily adopted as a processing technique to obtain fine grain size. FSP of a commercial 7075 Al alloy resulted in significant enhancement of superplastic properties. The optimum superplastic strain rate was 10{sup {minus}2}s{sup {minus}1} at 490 C in the FSP 7075 Al alloy, an improvement of more than an order of magnitude in strain rate. The present results suggest an exciting possibility to use a simple FSP technique to enhance grain size dependent properties.

Phase state of a Bi-43 wt % Sn superplastic alloy and its changes under the effect of external mechanical stresses and aging

Science.gov (United States)

Korshak, V. F.; Chushkina, R. A.; Shapovalov, Yu. A.; Mateichenko, P. V.

2011-07-01

Samples of a Bi-43 wt % Sn superplastic alloy have been studied by X-ray diffraction in the ascast state, after compression of as-cast samples to ˜70% on a hydraulic press, after aging in the as-cast and preliminarily compressed state, and using samples deformed under superplastic conditions. The X-ray diffraction studies have been carried out using a DRON-2.0 diffractometer in Cu Kα radiation. The samples aged and deformed under superplasticity conditions have been studied using electron-microprobe analysis in a JSM-820 scanning electron microscope equipped with a LINK AN/85S EDX system. It has been found that the initial structural-phase state of the alloy was amorphous-crystalline. Causes that lead to a change in this state upon deformation and aging are discussed. A conclusion is made that the superplasticity effect manifests itself against the background of processes that are stipulated by the tendency of the initially metastable alloy to phase equilibrium similarly to what is observed in the Sn-38 wt % Pb eutectic alloy studied earlier.

Superplasticity and grain boundary character distribution in overaged Al-Li-Cu-Mg-Zr alloy

International Nuclear Information System (INIS)

Avramovic-Cingara, G.; Aust, K.T.; Perovic, D.D.; McQueen, H.J.

1995-01-01

Samples of 8091 alloy were subjected to a thermomechanical processing (TMP) treatment that included the following stages: overaging before deformation, multistage deformation at 300 deg C and strain rate change tests for superplasticity. Torsional deformation was utilized both to develop the refined microstructure and to test for superplasticity. The strain rate sensitivity, m, of the material ranged between 0.30 and 0.45 at 450 deg C for strain rates between 8 x 10 -2 and 10 -3 s -1 . The grain boundary character distribution (GBCD) of thermomechanically processed Al-Li-Cu-Mg-Zr (8091) alloy, which develops good superplastic response, has been determined by an electron backscattering diffraction technique (EBSD). All grain boundaries have been classified into one of three categories in terms of Σ values : low angle, coincidence site lattice and random high angle boundaries. Quantitative studies of grain boundary character were done after various processing stages to obtain evidence about structure evolution and indicate an increase in Σ boundary frequency following TMP. Selected area electron diffraction examination (SAD) gave evidence about the refined structure, in which the grain boundary misorientation increased EBSD how the grain boundary character was changed to high Σ values. TEM analyses indicate that the T 2 phase is responsible for substructure stabilization. There is no evidence of cavity formation during superplastic deformation by torsion, which suggests that cavity nucleation is strongly influenced by the nature of stress. (author). 32 refs., 3 tabs., 9 figs

Excellent superplasticity and deformation mechanism of Al–Mg–Sc–Zr alloy processed via simple free forging

Energy Technology Data Exchange (ETDEWEB)

Duan, Y.L. [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Xu, G.F., E-mail: csuxgf660302@csu.edu.cn [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Materials Science and Engineering of Ministry of Education, Central South University, Changsha 410083, China. (China); Xiao, D.; Zhou, L.Q. [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Deng, Y.; Yin, Z.M. [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Materials Science and Engineering of Ministry of Education, Central South University, Changsha 410083, China. (China)

2015-01-29

A refined microstructure of Al–Mg–Sc–Zr alloy with an average grain size of ∼3.7 μm and a portion of high angle boundaries of 69.2% was produced by free forging. Excellent superplastic ductility of ≥500% was achieved at a wide temperature range of 450∼500 °C and relatively high strain rate range of 1×10{sup −3}∼5×10{sup −2} s{sup −1} in the Al–Mg–Sc–Zr alloy. A maximum elongation of 1593% was obtained at 475 °C and 1×10{sup −3} s{sup −1}. Moreover, the electron back scattered diffraction (EBSD) and the transmission electron microscopy (TEM) analyses showed that the excellent superplasticity can be attributed to the high fraction of high angle grain boundaries and the presence of Al{sub 3}(Sc,Zr) dispersoids in the Al–Mg–Sc–Zr alloy microstructure. The analyses on the superplastic data revealed the presence of threshold stress, the coefficient of strain rate sensitivity of 0.5, and an activation energy of 83.9 kJ/mol{sup –1}. It indicated that the dominant deformation mechanism was grain boundary sliding. Based on this notion, a constitutive equation for Al–Mg–Sc–Zr alloy has been developed.

Analysis of the Transition in Deformation Mechanisms in Superplastic 5083 Aluminum Alloys by Orientation Imaging Microscopy

National Research Council Canada - National Science Library

Harrell, James

2001-01-01

Recently developed Orientation Imaging Microscopy (OIM) methods have been applied to the analysis of microstructure and microtexture of 5083 aluminum alloy materials that have been processed to enable superplasticity...

Cavity closure during compression between semi-closed die using superplastic tin-lead alloy

International Nuclear Information System (INIS)

Zaid, A. I. O.; Al-Tamimi, M. M.

2013-01-01

Superplasticity is a feature of a material or alloy, which allows the material to deform plastically to an extremely large strain at low values of stress under certain loading conditions of strain rate and temperature. Eutectic tin-lead alloy is a practical material for research investigations as it possesses a superplastic behavior at room temperature and low strain rate which makes it a useful tool in simulating the ordinary engineering materials at high strain rate and temperature, and has been extensively used as a model material. In this paper, superplastic tin-lead alloy was used at room temperature to simulate the closure of cavities in steels at high temperatures in the hot region under dynamic loading (high strain rate) under the effect of compressive loads using semi-closed dies (modified dies) with 45 degree inclination and compare the results from these dies with those of flat platens (open dies) published previously. Hollow specimens having different values of bore diameter (Db) to outer diameter (Dout), of the same height and volume were investigated under 40% height reduction. The cavity closure for each specimen was determined. Comparison is made between flat platens and semi-closed dies regarding cavity closure based on bore diameter, bore volume, reduction percentage in bore diameter and reduction percentage in bore volume, at the 40% reduction in height. It was found that modifying the platens (45 degree inclination) resulted in lower values of bore diameters and volume i.e. higher values of reduction in bore diameters and volumes percentages irrespective of the value of bore diameter and the ratio of Db/Dout. (author)

Cryogenic mechanical properties of low density superplastically formable Al-Li alloys

Science.gov (United States)

Verzasconi, S. L.; Morris, J. W., Jr.

1989-01-01

The aerospace industry is considering the use of low density, superplastically formable (SPF) materials, such as Al-Li alloys in cryogenic tankage. SPF modifications of alloys 8090, 2090, and 2090+In were tested for strength and Kahn tear toughness. The results were compared to those of similar tests of 2219-T87, an alloy currently used in cryogenic tankage, and 2090-T81, a recently studied Al-Li alloy with exceptional cryogenic properties (1-9). With decreasing temperature, all materials showed an increase in strength, while most materials showed an increase in elongation and decrease in Kahn toughness. The indium addition to 2090 increased alloy strength, but did not improve the strength-toughness combination. The fracture mode was predominantly intergranular along small, recrystallized grains, with some transgranular fracture, some ductile rupture, and some delamination on large, unrecrystallized grains.

Effect of regimes of equal-channel angular pressing on the superplasticity of aluminium alloy 1420

International Nuclear Information System (INIS)

Islamgaliev, R.K.; Yunusova, N.F.; Valiev, R.Z.

2002-01-01

Investigation results on the influence of conditions of equal-channel angular pressing (EAP) on structure and superplasticity of aluminium alloy 1420 (Al-5.5%Mg-2.2%Li-0.12%Zr) are reported. It is revealed that the superplasticity of alloy 1420 is determined not only by fine grains (less than 1 μm), but its structural and phase state as well. The structural phase state is shown to be greatly dependent on EAP conditions. In particular, the structure of specimens prepared using the optimal EAP conditions is characterized by a mean grain size (0.8 μm) of the matrix with predominantly high-angle disorientations as well as by presence of secondary phase Al 2 MgLi and AlLi particles with of 0.3 μm and 0.4 μm size respectively. It is shown that the rods with an optimal structural phase state exhibit record-breaking for the alloy elongation to fracture equal to 1620% at 400 Deg C and at strain rate of 10 -2 s -1 [ru

Positron annihilation studies of the Al-Ca-Zn superplastic alloy: thermal and thermomechanical contribution

International Nuclear Information System (INIS)

Ayciriex, M.D.; Romero, R.; Somoza, A.; Silvetti, S.P.; Villagra, O.

1993-01-01

Positron annihilation spectroscopy (PAS) is an established method for the study of electronic structure and defect properties in metals and alloys. The application of this technique to the study of positron trapping in grain boundaries and related phenomena, however, is relatively scarce. The physical basis for the application of PAS to the study of grain boundaries is the fact that grain boundaries are regions of low atomic density which result in attractive sites to the trap positions. The superplastic alloys are particularly suitable materials to be studied with PAS; they have a fine-grained structure, and therefore a high density of grain boundaries. Moreover, in the annealed condition, they have a low density of other types of defects capable of trapping positrons, such as dislocations. This type of polycrystalline material can undergo extremely high deformations (up to hundreds and thousands percent) in a certain temperature-strain rate range without macroscopic failure. This paper is part of a whole study of the thermal and thermomechanical effects on the positron lifetime parameters and their relation with microstructural changes and the phenomenon of structural superplasticity in a Al-Ca-Zn alloy

Variation of strain rate sensitivity index of a superplastic aluminum alloy in different testing methods

Science.gov (United States)

Majidi, Omid; Jahazi, Mohammad; Bombardier, Nicolas; Samuel, Ehab

2017-10-01

The strain rate sensitivity index, m-value, is being applied as a common tool to evaluate the impact of the strain rate on the viscoplastic behaviour of materials. The m-value, as a constant number, has been frequently taken into consideration for modeling material behaviour in the numerical simulation of superplastic forming processes. However, the impact of the testing variables on the measured m-values has not been investigated comprehensively. In this study, the m-value for a superplastic grade of an aluminum alloy (i.e., AA5083) has been investigated. The conditions and the parameters that influence the strain rate sensitivity for the material are compared with three different testing methods, i.e., monotonic uniaxial tension test, strain rate jump test and stress relaxation test. All tests were conducted at elevated temperature (470°C) and at strain rates up to 0.1 s-1. The results show that the m-value is not constant and is highly dependent on the applied strain rate, strain level and testing method.

Constitutive Equation with Varying Parameters for Superplastic Flow Behavior

Science.gov (United States)

Guan, Zhiping; Ren, Mingwen; Jia, Hongjie; Zhao, Po; Ma, Pinkui

2014-03-01

In this study, constitutive equations for superplastic materials with an extra large elongation were investigated through mechanical analysis. From the view of phenomenology, firstly, some traditional empirical constitutive relations were standardized by restricting some strain paths and parameter conditions, and the coefficients in these relations were strictly given new mechanical definitions. Subsequently, a new, general constitutive equation with varying parameters was theoretically deduced based on the general mechanical equation of state. The superplastic tension test data of Zn-5%Al alloy at 340 °C under strain rates, velocities, and loads were employed for building a new constitutive equation and examining its validity. Analysis results indicated that the constitutive equation with varying parameters could characterize superplastic flow behavior in practical superplastic forming with high prediction accuracy and without any restriction of strain path or deformation condition, showing good industrial or scientific interest. On the contrary, those empirical equations have low prediction capabilities due to constant parameters and poor applicability because of the limit of special strain path or parameter conditions based on strict phenomenology.

Microstructure, mechanical behavior and low temperature superplasticity of ECAP processed ZM21 Mg alloy

Energy Technology Data Exchange (ETDEWEB)

Mostaed, Ehsan, E-mail: ehsan.mostaed@polimi.it [Department of Mechanical Engineering, Politecnico di Milano, Milan (Italy); Fabrizi, Alberto [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, 36100 Vicenza (Italy); Dellasega, David [Department of Energy, Politecnico di Milano, Milan (Italy); Bonollo, Franco [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, 36100 Vicenza (Italy); Vedani, Maurizio [Department of Mechanical Engineering, Politecnico di Milano, Milan (Italy)

2015-07-25

Highlights: • We studied the effects of texture and grain size on ZM21 alloy mechanical behavior. • Yielding asymmetry was alleviated by either texture weakening or grain refining. • At room temperature and 150 °C fracture elongation was strongly texture dependent. • Superplasticity at 200 °C was influenced by grain size, appearing only in UFG alloy. - Abstract: In this study, ultra-fine grained ZM21 Mg alloy was obtained through two-stage equal channel angular pressing process (ECAP) at temperatures of 200 and 150 °C. For each stage four passes were used. Plastic behavior, mechanical asymmetry and low temperature superplasticity of ultra-fine grained ZM21 alloy were investigated as a function of processing condition with particular attention to microstructural and texture evolution. Microstructural observations showed that after the first stage of ECAP an equiaxed ultra-fine grain (UFG) structure with average size of 700 nm was obtained. Additional stage did not cause any further grain refinement. However, Electron Backscattered Diffraction analysis showed that the original extrusion fiber texture evolved into a new one featuring a favorable alignment of the basal planes along ECAP shear planes. Such a preferential alignment provided a considerably higher Schmid factor value of 0.32, resulting in a remarkable loss in tensile yield stress, from 212 to 110 MPa and an improvement of the tensile fracture elongation, from 24% to 40%. Tensile and compression tests at room temperature revealed that yielding asymmetry could be alleviated by either weakening of basal plane fiber texture or by grain refinement. Tensile tests at 150 °C showed that texture supplies a significant contribution to plastic flow and elongation, making dislocation slip the dominant mechanism for deformation, while grain boundary sliding was not actively operated at this temperature. However, at 200 °C the effect of texture on fracture elongation of UFG alloys was subtle and the impact

Superplasticity behaviors of Al-Zn-Mg-Zr cold-rolled alloy sheet with minor Sc addition

Energy Technology Data Exchange (ETDEWEB)

Xiang, H. [School of Materials Science and Engineering, Central South University (Light Alloy Research Institute, Central South University), Changsha 410083 (China); Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center, Changsha 410083 (China); Pan, Q.L., E-mail: pql2016@126.com [School of Materials Science and Engineering, Central South University (Light Alloy Research Institute, Central South University), Changsha 410083 (China); Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center, Changsha 410083 (China); Yu, X.H.; Huang, X.; Sun, X.; Wang, X.D.; Li, M.J.; Yin, Z.M. [School of Materials Science and Engineering, Central South University (Light Alloy Research Institute, Central South University), Changsha 410083 (China); Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center, Changsha 410083 (China)

2016-10-31

A refined microstructure of Al-Zn-Mg-Sc-Zr alloy sheet was produced by simple hot and cold rolling to an average grain size of 3 µm. Experiments were completed in electro-fluid servo-fatigue tester and results were investigated by means of optical microscope (OM), scanning electron microscopy (SEM) and transmission electron microscope (TEM). Superplastic deformation was conducted and superplastic ductility of ≥200% was achieved at a testing temperature range from 425 ºC to 500 ºC and relative high strain rate range of 1×10{sup −3} s{sup −1}~1×10{sup −1} s{sup −1}. The maximum elongation of 539% was obtained at 500 ºC and 1×10{sup −2} s{sup −1}. In addition, the scanning electron microscopy (SEM) and transmission electron microscope (TEM) analyses showed that the presence of Al{sub 3} (Sc, Zr) particles in pinning grain boundaries and dislocations had a great influence on the superplastic deformation. The analyses of superplastic test data calculated out the coherent strain rates sensitivity parameter of 0.43 and the average activation energy of 143.762 kJ/mol. The data interpreted that the dominant deformation mechanism was grain boundary sliding controlled by lattice self-diffusion.

Control of superplastic cavitation by hydrostatic pressure

International Nuclear Information System (INIS)

Bampton, C.C.; Ghosh, A.K.; Hamilton, C.H.; Mahoney, M.W.; Raj, R.

1983-01-01

It has been shown that the application of hydrostatic gas pressures during superplastic deformation of fine grained 7475 Al can prevent the intergranular cavitation normally encountered at atmospheric pressure. A critical ratio of hydrostatic pressure to flow stress may be defined for each superplastic forming condition above which virtually no cavitation occurs. In deformation conditions where intergranular cavitation plays a significant part in final tensile rupture, superplastic ductility may be improved by the application of hydrostatic pressures. Similarly, detrimental effects of large superplastic strains on service properties may be reduced or eliminated by the application of suitable hydrostatic pressures during superplastic forming. In this case, superplastically formed material may have the same design allowables as conventional 7475 Al sheet

High strain rate superplasticity in an Al–Mg–Sc–Zr alloy processed via simple rolling

Energy Technology Data Exchange (ETDEWEB)

Li, Mengjia [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Pan, Qinglin, E-mail: csupql@163.com [Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center, Central South University, Changsha 410083 (China); Shi, Yunjia; Sun, Xue; Xiang, Hao [School of Materials Science and Engineering, Central South University, Changsha 410083 (China)

2017-02-27

The superplastic behavior of Al–Mg–Sc–Zr samples with standard gauge size (18 mm by 6 mm) were prepared using simple rolling and were tested in the temperature range from 450 °C to 525 °C at strain rates ranging from 1.67×10{sup –3} s{sup −1} to 1×10{sup –1} s{sup −1}. With proper deformation parameters, the Al–Mg–Sc–Zr alloy has an elongation to failure much higher than 300% and the maximum elongation is 740%. The Microstructure and dislocation substructure investigation using optical microscopy (OM) and transmission electron microscopy (TEM) revealed a dynamic recrystallization in it. The grain size and activation energy on the deformation mechanisms of superplastic is discussed. Results also show that these nano-scale Al{sub 3}(Sc{sub 1−x}Zr{sub x}) particles play an important role in the superplastic process. Al{sub 6}FeMn particles were found to induce the formation and growth of cavities, which can lead to the fracture of specimens.

Effect of strain rate on cavity closure during compression between flat platens using superplastic tin-lead alloy

International Nuclear Information System (INIS)

Zaid, A.I.O.; Al-Tamimi, M.M.

2011-01-01

Superplasticity is a feature of a material or alloy which allows the material to deform plastically to an extremely large strain at low values of stress under certain loading conditions of strain rate and temperature. Eutectic tin-lead alloy is a practical material for research investigations as it possesses a superplastic behavior at room temperature and low strain rate which makes it a useful tool in simulating the ordinary engineering materials at high strain rate and temperature. This alloy has been extensively used as a model material to simulate behavior of engineering materials at high strain rates and temperatures. In this paper, superplastic tin-lead alloy was used at room temperature to simulate the closure of cavities in steels at high temperatures in the hot region under dynamic loading (high strain rate) under the effect of compressive loads using flat platens (open dies). Hollow specimens having different values of bore diameter (D/sub b/) to outer diameter (D/sub out/), of the same height and volume were investigated under different values of height reduction percentages ranging from 20% to 80% , and the percentage of cavity closure at each reduction percentage was determined. It was found that the cavity closure percentage increases or decreases at slow rate for reduction percentage in height less than 40% and increases more rapidly for reduction percentages in height above this value. Furthermore, specimens having smaller values of ratio (D/sub b//D/sub out/) resulted in higher percentage of cavity closure than specimens having higher ratios at the same value of reduction in height percentage. Complete cavity closure has occurred in specimens having the ratios of 0.1 and 0.2 at 75% reduction in height. (author)

Superplastic ceramics and intermetallics and their potential applications

International Nuclear Information System (INIS)

Wadsworth, J.; Nieh, T.G.

1994-11-01

Recent advances in the basic understanding of superplasticity and superplastic forming of ceramics and intermetallics are reviewed. Fine-grained superplastic ceramics, including yttria-stabilized tetragonal zirconia polycrystal, Y- or MgO-doped Al 2 O 3 Hydroxyapatite, β-spodumene glass ceramics, Al 2 0 3 -YTZP two-phase composites, SiC-Si 3 N 4 and Fe-Fe 3 C composites, are discussed. Superplasticity in the nickel-base (e.g., Ni 3 Al and Ni 3 Si) and titanium-base intermetallics (TiAl and T1 3 Al), is described. Deformation mechanisms as well as microstructural requirements and effects such as grain size, grain growth, and grain-boundary phases, on the superplastic deformation behavior am addressed. Factors that control the superplastic tensile elongation of ceramics are discussed. Superplastic forming, and particularly biaxial gas-pressure forming, of several ceramics and intermetallics are presented with comments on the likelihood of commercial application

Super plastic forming of the Cd-17.4 Zn alloy; Conformado superplastico de la aleacion Cd-17.4 Zn

Energy Technology Data Exchange (ETDEWEB)

Llanes Briceno, J. A.; Torres Villasenor, G. [Instituto de Investigaciones en Materiales, UNAM, Mexico, D.F. (Mexico)

2000-06-01

In the present work the necessary steps to carry on the superplastic forming of the Cd-17.4 Zn alloy are defined. The use of either atmospheric pressure or gas pressure as forming tools is analyzed. The optimum values of the variables involved (temperature, maximum strain and sensitivity index) are determined while a method for the characterization of future superplastic alloys is set forth. The experimental characterization of the superplastic forming is achieved with free bulging of circular membranes of 12, 16, 24, 32 and 40 mm in diameter and with three different membrane thicknesses (0.4, 0.6 and 0.8 mm). [Spanish] Se definen los pasos necesarios para el conformado superplastico de la aleacion Cd-17.4Zn. Se comparan la presion atmosferica y el gas a presion como herramientas de conformado. Se determinan los valores optimos de las variables involucradas (temperatura, deformacion maxima e indice de sensibilidad) y se plantea una metodologia para la caracterizacion de futuras aleaciones superplasticas. El conformado superplastico se caracteriza experimentalmente mediante el inflado libre de membranas circulares de 12, 16, 24, 32 y 40 mm de diametro y tres diferentes espesores (0.4, 0.6 y 0.8 mm).

The multi-objective genetic algorithm optimization, of a superplastic forming process, using ansys®

Directory of Open Access Journals (Sweden)

Grebenişan Gavril

2017-01-01

Full Text Available In the industrial practice, the product is intended to be flawless, with no technological difficulty in making the profile shapes. If this product results without defects, then any Finite Elements Method (FEM based simulation can support that technology. A technology engineer does not propose, very often to analyze the simulation of the design technology, but rather to try to optimize a solution that he feels feasible. Experiments used as the basis for numerical optimization analysis support their research in the field of superplastic forming. Determining the influence of input parameters on the output parameters, Determining the optimal shape of the product and the optimal initial geometry, the prediction of the cracks and possibly the fractures, the prediction of the final thickness of the sheet, these are the objectives of the research and optimization for this project. The results of the numerical simulations have been compared with the measurements made on parts and sections of the parts obtained by superplastic forming. Of course, the consistency of the results, costs, benefits, and times required to perform numerical simulations are evaluated, but they are not objectives for optimizing the superplastic forming process.

Creep study of mechanisms involved in low-temperature superplasticity of UFG Ti-6Al-4V processed by SPD

Energy Technology Data Exchange (ETDEWEB)

Kral, Petr, E-mail: pkral@ipm.cz [Institute of Physics of Materials, ASCR, Zizkova 22, CZ -61662 Brno (Czech Republic); CEITEC – IPM ASCR, v.v.i., Zizkova 22, CZ-61662 Brno (Czech Republic); Dvorak, Jiri [Institute of Physics of Materials, ASCR, Zizkova 22, CZ -61662 Brno (Czech Republic); CEITEC – IPM ASCR, v.v.i., Zizkova 22, CZ-61662 Brno (Czech Republic); Blum, Wolfgang [Inst. f. Werkstoffwissenschaften, University of Erlangen-Nürnberg, D-91058 Erlangen (Germany); Kudryavtsev, Egor; Zherebtsov, Sergey; Salishchev, Gennady [Belgorod State University, Laboratory of Bulk Nanostructured Materials, Pobeda Str. 85, 308015 Belgorod (Russian Federation); Kvapilova, Marie; Sklenicka, Vaclav [Institute of Physics of Materials, ASCR, Zizkova 22, CZ -61662 Brno (Czech Republic); CEITEC – IPM ASCR, v.v.i., Zizkova 22, CZ-61662 Brno (Czech Republic)

2016-06-15

The deformation kinetics of ultrafine-grained Ti-6Al-4V with mean (sub)grain size about 150 nm (produced by isothermal multiaxial forging) and superplastic properties at the relatively low temperature of 873 K was investigated in compression and tension over a large range of strain rates from 10{sup −7} to 10{sup −2} s{sup −1}. Electron microscopic observations showed that the grains coarsen during deformation towards the quasi-stationary spacing w{sub qs} of strain induced boundaries. In spite of the grain coarsening the grains were generally smaller than w{sub qs} allowing high-angle boundaries to dominate the quasi-stationary strength. Texture measurements indicate that dislocation glide plays a large role in deformation. Glide in this alloy is significantly influenced by solid solution strengthening leading to a stress sensitivity of strain rate of n = 3. The present ultrafine-grained Ti alloy displays a stress sensitivity exponent n = 2 over an extended stress range where its superplastic behavior is optimal. While the deformation kinetics of present ultrafine-grained Ti alloy can be roughly explained by the traditional formula for superplastic flow, the significant discrepancy to the measured values suggests that solid solution strengthening must be taken into account to get a complete insight. - Highlights: • The UFG Ti-6Al-4V alloy behaves superplastically at low temperature of 873 K. • Grain coarsening at low stresses limits superplasticity of UFG Ti alloy. • Solute strengthening plays an important role in low-temperature superplasticity. • Acceleration of creep in UFG Ti alloy is caused by processes related to hab.

Statistical analysis of the description accuracy of dependence of flow stresses upon the deformation rate in the state of superplasticity by phenomenological equations

International Nuclear Information System (INIS)

Bojtsov, V.V.; Tsepin, M.A.; Karpilyanskij, N.N.; Ershov, A.N.

1982-01-01

Results of statistical analysis of the description accuracy of superplasticity S-form curve by different analytic expressions, suggested on the basis of phenomenological and metallophysical concepts about the nature of superplastic deformation, are given. Experimental investigations into the dependence of flow stresses on the deformation rate were conducted on VT3-1 two-phase titanium alloy. Test samples were cut out of a rod, 30 mm in diameter, produced by lengthwise rolling in α+#betta#-region. Optimal temperature of superplasticity manifestation was determined by the method of stress relaxation from a relaxation time value to a given stress. It was established that the Smirnov phemonemological equation describes in the best way the rate dependence of flow stress of superplastic material. This equation can be used for solution of problems of studying mechanism, physical nature of superplastic deformation, analysing strain-stress state and the structure of deformation zone during the processes of pressure shaping of superplastic materials, when considerably wide range (in the limits of 7-8 orders) of deformation rate variation takes place

Fiscal 1991-1993 summary report on R and D on new forming technology of composite materials; Fukugo zairyo shinseikei gijutsu no kenkyu kaihatsu 1991 nendo - 1993 nendo sokatsu hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1994-09-01

Developed were the materials which can be easily formed by manifesting superplasticity simultaneously with high toughness and high strength through selection of material composition and micronizing of the structure, in regard to composite materials answering to high strength and resistance to high temperature suitable for engines or the like. Developed for ceramic matrix composite materials were composite technology of silicon nitride matrix composites by a casting method, composite technology of Al{sub 2}O{sub 3}/TiC matrix composites by a material preparation method using aqueous slurry, and superplastic forming technology of yttria stabilized zirconia/alumina matrix composites; developed for metallic matrix composite materials were composite technology of reinforced ceramics particulate aluminum alloy matrix composites by a voltex method, composite technology of ceramic short fibers reinforced aluminum alloy composites by a high pressure casting method under reduced pressure, composite technology of titanium matrix composites by a mechanical alloying method, and composite technology of aluminum alloy composites by ceramics particles, superplastic forming technology of SiC whisker reinforced aluminum alloy reinforced composites, and superplastic forming technology of aluminum alloy matrix reinforced composites reinforced by SiC particles. (NEDO)

Deformation behaviour of a new magnesium ternary alloy

Science.gov (United States)

Guglielmi, P.; Kaya, A. Arslan; Sorgente, D.; Palumbo, G.

2018-05-01

Magnesium based alloys are yet to fill a greater niche especially in the automotive and aeronautical industry. In fact, such alloys have a big weight saving potential, together with good damping characteristics. However, nowadays about 90% of Magnesium products are produced by casting, mainly using two alloy systems, namely Mg-Al-Zn (AZ91D) and Mg-Al (AM50, AM60). Now the emphasis, especially after having achieved considerable success in creep resistance and understanding of the deformation behaviour of Magnesium, has been shifted towards wrought alloys; AZ31, in this case, is the most popular. In this work a multi-element Magnesium alloy, developed to improve the deformation capacity of such a lightweight material, has been investigated and compared to a commercial AZ31B. The possibility of adopting such a multi-element Magnesium alloy for manufacturing components via unconventional sheet forming (such as superplastic forming, warm hydroforming, incremental forming) has been proved in the present work focusing the attention on the superplastic field. Free inflation tests were thus conducted at 450°C setting constant pressure to investigate the superplastic behaviour (in terms of dome height and strain rate sensitivity index) of both the multi-element Magnesium alloy (Mg-2Zn-Ce) and the commercial one (AZ31B). To enhance information on the thickness distribution and investigate the microstructure evolution, metallographic analyses on the samples used to carry out free inflation tests were also performed. The developed ternary alloy manifested quite a good deformation behaviour (high strain rate sensitivity index), even being tested in the as cast condition; in addition a limited grain coarsening was observed in the specimens after deformation.

Quasi-superplasticity of a banded-grained Al-Mg-Y alloy processed by continuous casting-extrusion

Energy Technology Data Exchange (ETDEWEB)

Cao, Furong, E-mail: cfr-lff@163.com [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Zhu, Xiaotong [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Huaian Dekema Semiconductor Co., Ltd., Huaian 223300 (China); Wang, Shuncheng [Institute of Materials Processing and Forming Technology, Guangdong General Research Institute of Industrial Technology, Guangzhou 510650 (China); Shi, Lu [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Xu, Guangming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Wen, Jinglin [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China)

2017-04-06

The continuous casting-extrusion (CTE) process is a short-route technology for fabricating aluminum and aluminum alloy wires. A novel Al-1.44Mg-1.09Y alloy was prepared by CTE, and its mechanical properties and microstructure evolution were investigated at elevated temperatures to explore the hot tensile ductility of aluminum alloy wire. A true strain to failure of 1.159 was obtained at 773 K and 1.67×10{sup −2} s{sup −1}, and the present alloy exhibits high strain rate quasi-superplasticity. Microstructure observations reveal that it is difficult to realize the equiaxedness of elongated or textured grains through hot tensile deformation. A new deformation mechanism map (DMM) was constructed which predicts that dislocation climb at high stress dominates the high-temperature deformation process. This theoretical prediction using the DMM is in good agreement with experimental transmission-electron-microscopy results and with the estimated true stress exponent of 5 and the activation energy for deformation in the range 127.378―141.536 kJ mol{sup −1}. A new three-dimensional histogram containing a dynamic recovery (DRV) or dynamic recrystallization factor was constructed to demonstrate that the DRV mechanism dominates the deformation. Most experimental results are consistent with prediction using this histogram.

Quasi-superplasticity of a banded-grained Al-Mg-Y alloy processed by continuous casting-extrusion

International Nuclear Information System (INIS)

Cao, Furong; Zhu, Xiaotong; Wang, Shuncheng; Shi, Lu; Xu, Guangming; Wen, Jinglin

2017-01-01

The continuous casting-extrusion (CTE) process is a short-route technology for fabricating aluminum and aluminum alloy wires. A novel Al-1.44Mg-1.09Y alloy was prepared by CTE, and its mechanical properties and microstructure evolution were investigated at elevated temperatures to explore the hot tensile ductility of aluminum alloy wire. A true strain to failure of 1.159 was obtained at 773 K and 1.67×10 −2 s −1 , and the present alloy exhibits high strain rate quasi-superplasticity. Microstructure observations reveal that it is difficult to realize the equiaxedness of elongated or textured grains through hot tensile deformation. A new deformation mechanism map (DMM) was constructed which predicts that dislocation climb at high stress dominates the high-temperature deformation process. This theoretical prediction using the DMM is in good agreement with experimental transmission-electron-microscopy results and with the estimated true stress exponent of 5 and the activation energy for deformation in the range 127.378―141.536 kJ mol −1 . A new three-dimensional histogram containing a dynamic recovery (DRV) or dynamic recrystallization factor was constructed to demonstrate that the DRV mechanism dominates the deformation. Most experimental results are consistent with prediction using this histogram.

Microstructural influence on low-temperature superplasticity of ultrafine-grained Ti-6Al-4V alloy

International Nuclear Information System (INIS)

Ko, Young Gun; Kim, Woo Gyeom; Lee, Chong Soo; Shin, Dong Hyuk

2005-01-01

Microstructural influence on low-temperature superplastic behavior of ultrafine-grained Ti-6Al-4V alloy fabricated by equal channel angular pressing (ECAP) was investigated. The deformed structures were analyzed with the increment of strain by transmission electron microscopy. Also, a series of tensile tests were carried out on ultrafine-grained (UFG) samples to measure elongation at temperature of 973 K and at strain rates of 10 -4 to 10 -2 s -1 . The results indicated that elongation was significantly increased with increasing ECAP straining from 4 to 8 revealing more high-angle grain boundaries. Deformation mechanisms for UFG structure were analyzed in the context of inelastic deformation theory, which consisted of dislocation glide and grain boundary sliding

Superplasticity and joining of zirconia-based ceramics

International Nuclear Information System (INIS)

Dominguez-Rodriguez, A.; Gutierrez-Mora, F.; Jimenez-Melendo, M.; Chaim, R.; Routbort, J. L.

1999-01-01

Steady-state creep and joining of alumina/zirconia composites containing alumina volume fractions of 20, 60, and 85% have been investigated between 1,250 and 1,350 C. Superplasticity of these compounds is controlled by grain-boundary sliding and the creep rate is a function of alumina volume fraction, not grain size. Using the principles of superplasticity, pieces of the composite have been joined by applying the stress required to achieve 5 to 10% strain to form a strong interface at temperatures as low as 1,200 C

Superplasticity and joining of zirconia-based ceramics

International Nuclear Information System (INIS)

Gutierrez-Mora, F.; Dominguez-Rodriguez, A.; Jimenez-Melendo, M.; Chaim, R.; Ravi, G.B.; Routbort, J.L.

2000-01-01

Steady-state creep and joining of alumina/zirconia composites containing alumina volume fractions of 20, 60 and 85% have been investigated between 1,250 and 1,350 C. Superplasticity of these compounds is controlled by grain-boundary sliding and the creep rate is a function of alumina volume fraction, not grain size. Using the principles of superplasticity, pieces of the composite have been joined by applying the stress required to achieve 5 to 10% strain to form a strong interface at temperatures as low as 1,200 C

A superplastic Al-Li-Cu-Mg-Zr powder alloy with high hardness and modulus

International Nuclear Information System (INIS)

Phillips, V.A.

1986-01-01

Structure/property studies were made on an experimental Al-3.18% Li-4.29% Cu-1.17% Mg-0.18% Zr powder alloy, which is of the low density/high modulus type. Alloy powder was made by the P and W/GPD rapid solidification rate (RSR) process, canned, and extruded to bar. The density was 2.458 x 10/sup 6/ g/m/sup 3/. The material was solution-treated, and aged at 149 0 C(300 0 F), 171 0 C(340 0 F), and 193 0 C(380 0 F), using hardness tests to determine the aging curves. Testpieces solution-treated at 516 0 C(961 0 F) showed an average yield strength (0.2% offset) of 43.3 ksi (299 MPa) and ultimate tensile strength of 50.0 ksi (345 MPa), with 1% elongation, which increased to 73.0 ksi (503 MPa) and 73.1 ksi (504 MPa), respectively, with only 0.2% elongation, on peak aging at 193 0 C(380 0 F), with a modulus of elasticity of 11.4 x 10/sup 6/ psi (78.3 GPa). Hardness values reached 90-92 R/sub B/ on aging at 149-193 0 C(300-380 0 F). The as-extruded alloy showed superplastic behavior at 400-500 0 C(752-932 0 F) with elongations of 80-185% on 25.6 mm, peaking at 450 0 C(842 0 F). An RSR Al-2.53% Li-2.82% Mn-0.02% Zr extruded allow showed only 18-23% elongation at 400-500 0 C(752-932 0 F)

Fiscal 1999 leading research report. High strain-rate super-plasticity (Leading research); 1999 nendo kosoku chososei kenkyu hokokusho. Sendo kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

For solving the global warming problem and constructing the resource recycling society, a demand for highly recyclable light-weight Mg alloys is increasing for energy saving and recycling improvement, in particular, for automobiles and electrical appliances. However, use of Mg materials is limited because its poor workability. This research targets development of the material with a rich recyclability and a rich workability for forming complex shapes, and its working technology. Leading research was made on development of the continuous high-strain rate (more than 10{sup -2}/s) super- plasticity material forming process from raw materials to products of Mg alloys, and establishment of the production technology free from technological barriers. The research result showed that for the recognition of Mg alloy as low- environment load super light-weight industrial material, establishment of the composite resource-saving energy-saving production process including recycling and reusing is necessary at the same time as establishment of the high- strain rate super-plasticity material forming process. (NEDO)

Superplasticity and Superplastic Forming: Proceedings of an International Conference on Superplasticity and Superplastic Forming Held in Blaine, Washington on 1-4 August 1988

Science.gov (United States)

1988-01-01

7475 Al alloys (I). However, the same method does not work nearly as well when applied to Al-Li alloys. Instead, Ghosh and Ghandi (2) have shown that...Imparting Fine Grain Size to Aluminum Alloys Containing Precipitating Constituents, U. S. Patent 4,092,181 (1978). 2. A. K. Ghosh and C. Ghandi

Effect of anisotropy on mechanical properties of Ti-6Al-4V in superplastic region

Science.gov (United States)

Wahed, MA; Gupta, AK; Singh, SK; Kotkunde, N.

2018-04-01

This paper presents an experimental investigation on the flow stress behaviour of Ti-6Al-4V alloy at elevated temperatures and very low strain rate. Though Ti-6Al-4V alloy is very hard to deform at room temperature, having only about 16 % elongation, it exhibits super-plasticity at elevated temperatures. To investigate this, the tensile tests were conducted from 700°C to 900°C temperatures at an interval of 50°C and at a very low strain rate 0.0001/s along three different directions: rolling direction, 45° to rolling direction and transverse direction. The experimental study shows more than 50% elongation in all the cases and particularly more than 250% elongation at 0.0001 / s strain rate and at 750°C to 900°C temperature in all directions, which is an indication of super-plasticity in the material. This is also corroborated by the microstructural study of the fractured specimens.

Orientation-related phenomena in Al-Li sheet during superplastic forming

International Nuclear Information System (INIS)

Randle, V.; Wilshire, B.

1996-01-01

The microtexture of superplastically deformed 8090 Al-Li sheet has been measured using electron back-scatter diffraction, for true strains of 0, 0.25, 0.75, 1.5 and 2.4. The data have been interpreted in terms of individual texture variants, grain boundary types (low angle or high angle) and grain junction types (I-lines or U -lines, as defined by an extension to the 0-lattice theory)

Biomedical Titanium alloy prostheses manufacturing by means of Superplastic and Incremental Forming processes

Directory of Open Access Journals (Sweden)

Piccininni Antonio

2016-01-01

Full Text Available The present work collects some results of the three-years Research Program “BioForming“, funded by the Italian Ministry of Education (MIUR and aimed to investigate the possibility of using flexible sheet forming processes, i.e. Super Plastic Forming (SPF and Single Point Incremental Forming (SPIF, for the manufacturing of patient-oriented titanium prostheses. The prosthetic implants used as case studies were from the skull; in particular, two different Ti alloys and geometries were considered: one to be produced in Ti-Gr23 by SPF and one to be produced in Ti-Gr2 by SPIF. Numerical simulations implementing material behaviours evaluated by characterization tests were conducted in order to design both the manufacturing processes. Subsequently, experimental tests were carried out implementing numerical results in terms of: (i gas pressure profile able to determine a constant (and optimal strain rate during the SPF process; (ii tool path able to avoid rupture during the SPIF process. Post forming characteristics of the prostheses in terms of thickness distributions were measured and compared to data from simulations for validation purposes. A good correlation between numerical and experimental thickness distributions has been obtained; in addition, the possibility of successfully adopting both the SPF and the SPIF processes for the manufacturing of prostheses has been demonstrated.

Wonderland of ceramics superplasticity; Ceramics chososei no sekai

Energy Technology Data Exchange (ETDEWEB)

Wakai, F. [National Industrial Research Inst. of Nagoya, Nagoya (Japan)

1995-07-01

It has been ten years since it was found that ceramics, which is strong and hard at room temperatures and does not deform at all, may exhibit a superplasticity phenomenon at high temperatures that it endlessly elongates when pulled as if it were chewing gum. This phenomenon is one of peculiar behaviours which nano-crystal ceramics, pulverized to an extent that the crystalline particle size is on the order of nanometers, show. The application of superplasticity made the material engineers`s old dream come true that hard ceramics are arbitrarily deformed and machined like metal. Using as models materials such as silicone nitride, alumina and zirconia, this paper describes the history and deformation mechanism of ceramics superplasticity, material design aiming at superplasticization and application of ceramics superplasticity to the machining technology. Furthermore, it describes the trend and future development of international joint researches on the basic surveys on ceramics superplasticity. 25 refs., 11 figs.

Effect of Heating Rate on Grain Structure and Superplasticity of 7B04 Aluminum Alloy Sheets

Directory of Open Access Journals (Sweden)

CHEN Min

2017-03-01

Full Text Available Fine-grained 7B04 aluminum alloy sheets were manufactured through thermo-mechanical treatment. The effects of anneal heating rate on grain structure and superplasticity were investigated using electron back scattering diffraction(EBSD and high temperature tensile test. The results show that at the heating rate of 5.0×10-3K/s, the average grain sizes along the rolling direction(RD and normal direction(ND are 28.2μm and 13.9μm respectively, the nucleation rate is 1/1000. With the increase of heating rate, the average grain size decreases, and the nucleation rate increases. When the heating rate increases to 30.0K/s, the average grain sizes along the RD and ND decrease respectively to 9.9μm and 5.1μm, and the nucleation rate increases to 1/80. Besides, with the increase of heating rate, the elongation of sheets also increases. The elongation of the specimens increases from 100% to 730% under the deforming condition of 773K/8×10-4s-1.

Fiscal 1992 survey report of R and D on new forming technology of composite material. Development of innovative technology for producing members for high efficiency power generation; 1992 nendo fukugo zairyo seikei gijutsu chosa hokokusho. Fukugo zairyo shinseikei gijutsu no kenkyu kaihatsu (kokoritsu hatsuden'yo buzai soseigijutsu kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-03-01

Composite forming technology is being developed which is intended to manifest superplasticity phenomenon of ceramic matrix and metallic matrix composite materials; also being developed is an effective efficient superplastic processing technology which utilizes this composite forming technology. The related technologies were investigated comprehensively systematically with the purpose of promoting the development. First, an overview was given in the present state and problems of ceramic matrix/metallic matrix composite technologies and in the forefront of the superplasticity research of ceramic matrix materials, and then, the related technologies of these composite materials were pigeonholed under the following items: 1. assesment/strength/dynamic properties, 2. composite process and property, 3. composite forming process, 4. superplasticity, 5. process and superplasticity, and 6. others. The titles of the rearranged summary documents are, for example, surface modification and casting of SiC platelets in Al{sub 2}O{sub 3} composites, deformation of Al{sub 2}O{sub 3}/TiC composites at elevated temperatures, superplastic bulging of fine-grained zirconia, forging of short alumina fiber reinforced aluminum alloy, and on superplasticity in silicon carbide reinforced aluminum composites. (NEDO)

Fiscal 1992 survey report of R and D on new forming technology of composite material. Development of innovative technology for producing members for high efficiency power generation; 1992 nendo fukugo zairyo seikei gijutsu chosa hokokusho. Fukugo zairyo shinseikei gijutsu no kenkyu kaihatsu (kokoritsu hatsuden'yo buzai soseigijutsu kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-03-01

Composite forming technology is being developed which is intended to manifest superplasticity phenomenon of ceramic matrix and metallic matrix composite materials; also being developed is an effective efficient superplastic processing technology which utilizes this composite forming technology. The related technologies were investigated comprehensively systematically with the purpose of promoting the development. First, an overview was given in the present state and problems of ceramic matrix/metallic matrix composite technologies and in the forefront of the superplasticity research of ceramic matrix materials, and then, the related technologies of these composite materials were pigeonholed under the following items: 1. assesment/strength/dynamic properties, 2. composite process and property, 3. composite forming process, 4. superplasticity, 5. process and superplasticity, and 6. others. The titles of the rearranged summary documents are, for example, surface modification and casting of SiC platelets in Al{sub 2}O{sub 3} composites, deformation of Al{sub 2}O{sub 3}/TiC composites at elevated temperatures, superplastic bulging of fine-grained zirconia, forging of short alumina fiber reinforced aluminum alloy, and on superplasticity in silicon carbide reinforced aluminum composites. (NEDO)

Mechanical experiments on the superplastic material ALNOVI-1, including leak information

International Nuclear Information System (INIS)

Snippe, Q.H.C.; Meinders, T.

2011-01-01

Research highlights: → Mechanical testing of superplastic materials, in particular ALNOVI-1. → Uniaxial tests to show the one-dimensional stress-strain behaviour and the high amount of strain rate sensitivity. → Void volume fractions have been observed. → Free bulge experiments to show the dependence on the backpressure during the forming stage. → Measuring leak tightness of superplastically formed sheets. → Experiments are used in order to develop a constitutive model in a later stage. - Abstract: In subatomic particle physics, unstable particles can be detected with a so-called vertex detector, placed inside a particle accelerator. A detecting unit close to the accelerator bunch of charged particles must be separated from the accelerator vacuum. A thin sheet with a complex 3D shape prevents the detector vacuum from polluting the accelerator vacuum. Therefore, this sheet has to be completely leak tight. However, this can conflict with restrictions concerning maximum sheet thickness of the product. To produce such a complex thin sheet, superplastic forming can be very attractive in cases where a small number of products is needed. In order to predict gas permeability of these formed sheets, many mechanical experiments are necessary, where the gas leak has to be measured. To obtain insight in the mechanical behaviour of the used material, ALNOVI-1, tensile experiments were performed to describe the uniaxial stress-strain behaviour. From these experiments, a high strain rate sensitivity was measured. The flow stress of this material under superplastic conditions was low and the material behaved in an isotropic manner upon large plastic strains. The results of these experiments were used to predict the forming pressure as a function of time in a free bulge experiment, such that a predefined target strain rate will not be exceeded in the material. An extra parameter within these bulging experiments is the application of a hydrostatic pressure during the

Superplastic characteristics and microstructure of neutron irradiated 3Y-TZP

International Nuclear Information System (INIS)

Shibata, Taiju; Motohashi, Yoshinobu; Ishihara, Masahiro; Baba, Shinichi; Sawa, Kazuhiro

2006-01-01

Fast neutrons (energy > 1.6 x 10 -13 J) were irradiated to 3Y-TZP specimens, typical superplastic ceramics, at the fluence of 2.5 x 10 24 and 4.3 x 10 24 m -2 at JMTR of JAEA. The Vickers hardness with indentation load of 4.9 and 9.8 N at room temperature was seemed to be slightly increased by the irradiation. Through the superplastic tensile tests in a temperature range from 1623 to 1773 K with initial strain rates of 5.0 x 10 -4 and 1.0 x 10 -3 s -1 , it was found that the superplastic flow stress is decreased with increasing the neutron fluence. The microstructural features of the fractured specimens were observed by a SEM. It implies that the grain boundary microstructure of the irradiated specimens would be changed by annealing in the superplastic tests are elevated temperatures. It is quite probable that the irradiation-induced vacancy clusters might play an important role to weaken the grain boundary cohesion which may be an important factor to determine the superplastic properties, and hence they would decrease the superplastic flow stress. (author)

Superplasticity in fine-grained ceramics. Final report, 1 July 1993--31 December 1993

Energy Technology Data Exchange (ETDEWEB)

Nieh, T.G.

1994-01-31

Progress has been summarized in three papers: biaxial gas-pressure forming of a superplastic Al{sub 2}O{sub 3}/YTZP; mechanical properties of a 20 vol% SiC whisker-reinforced yttria-stabilized, tetragonal zirconia composite at elevated temperatures; and gas- pressure forming of ceramic sheet.

A constitutive model for the superplastic material ALNOVI-1 including leak risk information

NARCIS (Netherlands)

Snippe, Corijn H.C.; Snippe, Q.H.C.; Meinders, Vincent T.; Pietzyk, M.; Kusiak, J.; Majta, J.; Hartley, P.; Lin, J.; Mori, K.

2008-01-01

For some applications, it is important that a formed sheet of material is completely gas tight, therefore it is beneficial to be able to predict whether a formed sheet will be leak tight for gases or not. Superplastic materials show the ability to attain very high plastic strains before failure.

Fiscal 1993 report on technological results. R and D on new forming technology of composite materials (Development of innovative technology for producing members for high efficiency power generation); 1993 nendo fukugo zairyo shinseikei gijutsu no kenkyu kaihatsu seika hokokusho. Kokoritsu hatsuden'yo buzai sosei gijutsu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1994-03-01

A forming technology was developed which uses superplasticity of composite materials, i.e., high-functional materials for power generating equipment for example. Activities were conducted in the three areas of (1) ceramic based composite materials, (2) development of metal-based composite forming technology, and (3) comprehensive investigation and adjustment. In (1), with a view to finding a composite forming technology, in which high tenacity materials are obtained by evenly dispersing particles or whiskers as reinforcements in a matrix, a room temperature forming technique using fine particles was exploited, as were a high temperature forming technique using fused bodies and a possibility of manifestation of superplasticity in the prepared composite materials. The materials used were Si{sub 3}N{sub 4} matrix-SiC, Al{sub 2}O{sub 3} matrix-TiC, and glass matrix composite based materials filling ceramics in fine holes of porous glass. In (2), composite forming technologies were examined for such composite materials as Al alloy matrix-SiC particulate-based by a molten metal stirring method, Al alloy matrix-ceramics short fiber-based by a high pressure forging method, Ti alloy matrix-ceramics particulate-based by a mechanical alloying method, and Al alloy matrix-ceramics particulate-based by an alkoxide method/powder metallurgy method. (NEDO)

Effects of superplastic deformations on thermophysical properties of tetragonal zirconia polycrystals

International Nuclear Information System (INIS)

Motohashi, Y.; Wan, C.; Sakuma, T.; Harjo, S.; Shibata, T.; Ishihara, M.; Baba, S.; Hoshiya, T.

2004-01-01

Neutron irradiation studies on superplastic zirconia-based ceramics are now in progress as an innovative basic project using the High-temperature Engineering Test Reactor (HTTR) in Japan. The characteristics of the zirconia-based engineering components, made through the formation of superplastic, may be strongly affected by their response to transient or steady-state heat flow. Reliable thermophysical properties such as the coefficients of thermal expansion and thermal conductivity are, therefore, needed to estimate and predict the influence of a high-temperature environment. Accordingly, one of this project's targets is to study the thermophysical properties of superplastic zirconia-based ceramics. The first stage of the research addresses the effects of superplastic deformations on the thermophysical properties of a typical superplastic ceramic, 3 mol% yttria-stabilised tetragonal zirconia polycrystals (3Y-TZP), in its un-irradiated state. First, superplastic tensile deformations were conducted on 3Y-TZP specimens under different conditions in order to obtain specimens with different microstructural characteristics. Afterwards, the following actions were taken: - Specific heat measurements were conducted on the specimens at temperatures ranging from 473 K to 1273 K. - The thermal diffusivity was measured using a laser flash method. The thermal conductivity was then calculated from the measured thermal diffusivity, specific heat and density. - The linear thermal expansion was measured by a push-rod type dilatometer from 300 K to 1473 K. The coefficient of linear thermal expansion (CTE) was estimated from the thermal expansion data. The results obtained from the above measurements are discussed, as is the microstructural evolution caused by the superplastic deformations. It was found that the specific heat was almost independent of microstructural evolution, whereas the thermal diffusivity, thermal conductivity and thermal expansion were quite sensitive to

An investigation of neutron irradiation test on superplastic zirconia-ceramic materials

International Nuclear Information System (INIS)

Shibata, Taiju; Ishihara, Masahiro; Baba, Shinichi; Hayashi, Kimio

2000-05-01

A neutron irradiation test on superplastic ceramic materials at high temperature has been proposed as an innovative basic research on high-temperature engineering using the High Temperature Engineering Test Reactor (HTTR). For the effective execution of the test, we reviewed the superplastic deformation mechanism of ceramic materials and discussed neutron irradiation effects on the superplastic deformation process of stabilized Tetragonal Zirconia Polycrystal (TZP), which is a representative superplastic ceramic material. As a result, we pointed out that the decrease in the activation energy for superplastic deformation is expected by the radiation-enhanced diffusion. We selected a fast neutron fluence of 5x10 20 n/cm 2 and an irradiation temperature of about 600degC as test conditions for the first irradiation test on TZP and decided to perform a preliminary irradiation test by the Japan Materials Testing Reactor (JMTR). Moreover, we estimated the radioactivity of irradiated TZP and indicated that it is in the order of 10 10 Bq/g (about 0.3 Ci/g) immediately after irradiation to a thermal neutron fluence of 3x10 20 n/cm 2 and that it decays to about 1/100 in a year. (author)

Indirect Versus Direct Heating of Sheet Materials: Superplastic Forming and Diffusion Bonding Using Lasers

Science.gov (United States)

Jocelyn, Alan; Kar, Aravinda; Fanourakis, Alexander; Flower, Terence; Ackerman, Mike; Keevil, Allen; Way, Jerome

2010-06-01

Many from within manufacturing industry consider superplastic forming (SPF) to be ‘high tech’, but it is often criticized as too complicated, expensive, slow and, in general, an unstable process when compared to other methods of manipulating sheet materials. Perhaps, the fundamental cause of this negative perception of SPF, and also of diffusion bonding (DB), is the fact that the current process of SPF/DB relies on indirect sources of heating to produce the conditions necessary for the material to be formed. Thus, heat is usually derived from the electrically heated platens of hydraulic presses, to a lesser extent from within furnaces and, sometimes, from heaters imbedded in ceramic moulds. Recent evaluations of these isothermal methods suggest they are slow, thermally inefficient and inappropriate for the process. In contrast, direct heating of only the material to be formed by modern, electrically efficient, lasers could transform SPF/DB into the first choice of designers in aerospace, automotive, marine, medical, architecture and leisure industries. Furthermore, ‘variable temperature’ direct heating which, in theory, is possible with a laser beam(s) may provide a means to control material thickness distribution, a goal of enormous importance as fuel efficient, lightweight structures for transportation systems are universally sought. This paper compares, and contrasts, the two systems and suggests how a change to laser heating might be achieved.

Correlation Between Superheated Liquid Fragility And Onset Temperature Of Crystallization For Al-Based Amorphous Alloys

Directory of Open Access Journals (Sweden)

Guo J.

2015-06-01

Full Text Available Amorphous alloys or metallic glasses have attracted significant interest in the materials science and engineering communities due to their unique physical, mechanical, and chemical properties. The viscous flow of amorphous alloys exhibiting high strain rate sensitivity and homogeneous deformation is considered to be an important characteristic in thermoplastic forming processes performed within the supercooled liquid region because it allows superplastic-like deformation behavior. Here, the correlation between the superheated liquid fragility, and the onset temperature of crystallization for Al-based alloys, is investigated. The activation energy for viscous flow of the liquid is also investigated. There is a negative correlation between the parameter of superheated liquid fragility and the onset temperature of crystallization in the same Al-based alloy system. The activation energy decreases as the onset temperature of crystallization increases. This indicates that the stability of a superheated liquid can affect the thermal stability of the amorphous alloy. It also means that a liquid with a large superheated liquid fragility, when rapidly solidified, forms an amorphous alloy with a low thermal stability.

Light-weight alloys for aerospace applications II; Proceedings of the 2nd Symposium, New Orleans, LA, Feb. 17-21, 1991

International Nuclear Information System (INIS)

Lee, E.W.; Kim, N.J.

1991-01-01

The present symposium on applications of light-weight alloys for aerospace discusses Al-Li alloys, aluminum alloys, advanced composites, and light alloys. Attention is given to Al-Li alloy development for parts made from thick plates, the structure and properties of P/M-aluminum alloys, X-ray rocking curve analysis of aging and deformation characteristics in Al-Li alloys, and the transformation characteristics of the 2090 Al-Li alloy. Topics considered include microstructural development in a rapidly solidified Al-Fe-V-Si alloy, the structure and mechanical properties of rapidly solidified Al-Cr-Hf alloys, the deformation mechanisms in superplastic Al-Mg alloys by microtexture technique, and the design of powder metallurgy aluminum alloys. Also discussed are the mechanical properties of monolithic and particular composites of L1(2) forms of Al3Ti, in situ polymer fiber-reinforced hybrid materials, thermal cycling of Ti-1421/SiC metal matrix composites, and the fracture behavior of a Ti3-Al-Nb alloy

The effect of inhomogeneity of microstructure on ducility in superplasticity

International Nuclear Information System (INIS)

Manonukul, A.; Dunne, F.P.E.

1996-01-01

Finite element cell models have been developed to represent inhomogeneous grain size fields that occur in commercial Ti-6Al-4V. The models are used to investigate the influence of microstructure on superplastic stress-strain behaviour, inhomogeneity of deformation, and on ductility in superplastic deformation. It is shown that increasing the level of initial microstructural inhomogeneity leads to increasing flow stress for given strain, and that the microstructural inhomogeneity leads to inhomogeneous deformation. As superplasticity proceeds, the level of microstructural inhomogeneity diminishes, but the inhomogeneity itself is preserved during the deformation. It is shown that the inhomogeneity of microstructure leads to strain localisation which increases in severity with deformation until material necking and failure occur. Increasing the initial microstructural inhomogeneity is shown to lead to a decrease in ductility, but the effect diminishes for grain size ranges in excess of 30 μm. An empirical relationship is presented that relates the ductility to the initial grain size range through a power law. (orig.)

NASA-UVA Light Aerospace Alloy and Structures Technology Program (LA2ST)

Science.gov (United States)

Gangloff, Richard P.; Scully, John R.; Stoner, Glenn E.; Thornton, Earl A.; Wawner, Franklin E., Jr.; Wert, John A.

1993-01-01

The NASA-UVA Light Aerospace Alloy and Structures Technology (LA2ST) Program continues a high level of activity. Progress achieved between 1 Jan. and 30 Jun. 1993 is reported. The objective of the LA2ST Program is to conduct interdisciplinary graduate student research on the performance of next generation, light weight aerospace alloys, composites, and thermal gradient structures in collaboration with NASA-Langley researchers. The following projects are addressed: environmental fatigue of Al-Li-Cu alloys; mechanisms of localized corrosion and environmental fracture in Al-Cu-Li-Mg-Ag alloy X2095 and compositional variations; the effect of zinc additions on the precipitation and stress corrosion cracking behavior of alloy 8090; hydrogen interactions with Al-Li-Cu alloy 2090 and model alloys; metastable pitting of aluminum alloys; cryogenic fracture toughness of Al-Cu-Li + In alloys; the fracture toughness of Weldalite (TM); elevated temperature cracking of advanced I/M aluminum alloys; response of Ti-1100/SCS-6 composites to thermal exposure; superplastic forming of Weldalite (TM); research to incorporate environmental effects into fracture mechanics fatigue life prediction codes such as NASA FLAGRO; and thermoviscoplastic behavior.

Determination of optimum parameters of the technological process for plates forming from V95 and V-1461 alloys in creep applied in aircrafts constructed by “Sukhoi design bureau”

Science.gov (United States)

Raevskaya, G. A.; Zakharchenko, K.; Larichkin, A.

2017-10-01

The research is devoted to the scientific justification of metal processing by pressure with the help of thick monolithic plates forming (thickness 40 mm) from the V95 (analog 7475) (Al-Zn-Mg-Cu) and V-1461 (analog 2099) (Al-Cu-Li-Zn) alloys in creep and close-to-superplasticity. Optimum parameters of the technological process of plate forming are described. The effect of temperature on the magnitude of mechanical stresses (relaxation) during the tests of materials on pure bending is experimentally determined. Forming of thick plates (40 mm) on the UFP-1M unit, and the control of the obtained surface, in comparison with the given electronic model, made it possible to experimentally determine the time and number of forming stages. Mechanical properties of the material after the technological process and heat treatment are preliminary evaluated. The efficiency of using the obtained parameters of the technological process and treatment of metals by pressure in such methods in general is shown.

Superplastic flow of two-phase ceramics containing rigid inclusions-zirconia/mullite composites

International Nuclear Information System (INIS)

Yoon, C.K.; Chen, I.W.

1990-01-01

A continuum theory for non-newtonian flow of a two-phase composite containing rigid inclusions is presented. It predicts flow suppression by a factor of (1 - V) q , where V is the volume fraction of the rigid inclusion and q depends on the stress exponent and the inclusion shape. Stress concentrations in the rigid inclusion have also been evaluated. As the stress exponent increases, flow suppression is more pronounced even though stress concentration is less severe. To test this theory, superplastic flow of zirconia/mullite composites, in which zirconia is a soft, non-Newtonian super-plastic matrix and mullite is a rigid phase of various size, shape, and amount, is studied. The continuum theory is found to describe the two-phase superplastic flow reasonably well

Innovative forming and fabrication technologies : new opportunities.

Energy Technology Data Exchange (ETDEWEB)

Davis, B.; Hryn, J.; Energy Systems; Kingston Process Metallurgy, Inc.

2008-01-31

The advent of light metal alloys and advanced materials (polymer, composites, etc.) have brought the possibility of achieving important energy reductions into the full life cycle of these materials, especially in transportation applications. 1 These materials have gained acceptance in the aerospace industry but use of light metal alloys needs to gain wider acceptance in other commercial transportation areas. Among the main reasons for the relatively low use of these materials are the lack of manufacturability, insufficient mechanical properties, and increased material costs due to processing inefficiencies. Considering the enormous potential energy savings associated with the use of light metal alloys and advanced materials in transportation, there is a need to identify R&D opportunities in the fields of materials fabrication and forming aimed at developing materials with high specific mechanical properties combined with energy efficient processes and good manufacturability. This report presents a literature review of the most recent developments in the areas of fabrication and metal forming focusing principally on aluminum alloys. In the first section of the document, the different sheet manufacturing technologies including direct chill (DC) casting and rolling, spray forming, spray rolling, thin slab, and strip casting are reviewed. The second section of the document presents recent research on advanced forming processes. The various forming processes reviewed are: superplastic forming, electromagnetic forming, age forming, warm forming, hydroforming, and incremental forming. Optimization of conventional forming processes is also discussed. Potentially interesting light metal alloys for high structural efficiency including aluminum-scandium, aluminum-lithium, magnesium, titanium, and amorphous metal alloys are also reviewed. This section concludes with a discussion on alloy development for manufacturability. The third section of the document reviews the latest

FY 1992 Report on results of the research and development of the technologies for forming composite materials. Development of the technologies for creating parts for high-efficiency power generation systems; 1992 nendo fukugo zairyo shinseikei gijutsu no kenkyu kaihatsu seika hokokusho. Kokoritsu hatsuden'yo buzai sosei gijutsu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-03-01

This project is aimed at development of the technologies for producing ceramic- and metal-based composite materials, and also technologies for superplastic processing by utilizing the phenomenon of superplasticity. The methods studied for development of the ceramic-based composites include casting and powder-utilizing forming at low temperature, and melt forming at high temperature. Those for the metal-based composites include melting at normal and high pressure, powder metallurgy type mechanical alloying and alkoxide methods. The composites studied for development of the superplastic processing are the whisker- and particle-reinforced ones. The composite reinforced with silicon nitride/SiC whiskers is found to be electrophoretically cast to have a bending strength of 497MPa at 1,250 degrees C. The parts of simple shape, e.g., rod and disk, having the target strength are produced by isostatically pressing at normal temperature and high pressure (CIP) and subsequently firing the granules, produced by spray drying the TiC particle/alumina-based slurry. (NEDO)

Abnormal Grain Growth Suppression in Aluminum Alloys

Science.gov (United States)

Hales, Stephen J. (Inventor); Claytor, Harold Dale (Inventor); Alexa, Joel A. (Inventor)

2015-01-01

The present invention provides a process for suppressing abnormal grain growth in friction stir welded aluminum alloys by inserting an intermediate annealing treatment ("IAT") after the welding step on the article. The IAT may be followed by a solution heat treatment (SHT) on the article under effectively high solution heat treatment conditions. In at least some embodiments, a deformation step is conducted on the article under effective spin-forming deformation conditions or under effective superplastic deformation conditions. The invention further provides a welded article having suppressed abnormal grain growth, prepared by the process above. Preferably the article is characterized with greater than about 90% reduction in area fraction abnormal grain growth in any friction-stir-welded nugget.

The role of strain rate during deposition of CAP on Ti6Al4V by superplastic deformation-like method using high-temperature compression test machine

International Nuclear Information System (INIS)

Ramdan, R.D.; Jauhari, I.; Hasan, R.; Masdek, N.R. Nik

2008-01-01

This paper describes an implementation of superplastic deformation method for the deposition of carbonated-apatite (CAP) on the well-know titanium alloy, Ti6Al4V. This deposition process was carried out using high-temperature compression test machine, at temperature of 775 deg. C, different strain rates, and conducted along the elastic region of the sample. Before the process, titanium substrate was cryogenically treated in order to approach superplastic characteristic during the process. After the process, thin film of CAP was created on the substrate with the thickness from 0.71 μm to 1.42 μm. The resulted film has a high density of CAP that covered completely the surface of the substrate. From the stress-strain relation chart, it can be observed that as the strain rate decreases, the area under stress-strain chart also decreases. This condition influences the density of CAP layer on the substrate that as this area decreases, the density of CAP layer also decreases as also confirmed by X-ray diffraction characterization. In addition, since the resulting layer of CAP is in the form of thin film, this layer did not alter the hardness of the substrate as measured by Vickers hardness test method. On the other hand, the resulting films also show a good bonding strength properties as the layer remain exist after friction test against polishing clothes for 1 h

Nucleation and growth characteristics of cavities during the early stages of tensile creep deformation in a superplastic zirconia-20 wt% alumina composite

International Nuclear Information System (INIS)

Owen, D.M.; Chokshi, A.H.; Nutt, S.R.

1997-01-01

Constant-stress tensile creep experiments on a superplastic 3-mol%-yttria-stabilized tetragonal zirconia composite with 20 wt% alumina revealed that cavities nucleate relatively early during tensile deformation. The number of cavities nucleated increases with increasing imposed stress. The cavities nucleate at triple points associated largely with an alumina grain, and then grow rapidly in a cracklike manner to attain dimensions on the order of the grain facet size. It is suggested that coarser-grained superplastic ceramics exhibit lower ductility due to the ease in formation of such grain boundary facet-cracks and their interlinkage to form a macroscopic crack of critical dimensions

Carbon fiber reinforced magnesium alloy in a Ti-6Al-4V shell

Directory of Open Access Journals (Sweden)

Astanin Vasily

2017-01-01

Full Text Available Continuous carbon fiber reinforced magnesium alloy pieces in SMC Ti-6Al-4V shell have been fabricated using pressure infiltration. Similar temperatures (~700°C for superplastic formation of the shell and melting of the alloy allow this to be done in one step. The quality of infiltration of the molten alloys is found to be proportional to load. A limiting parameter in increasing the infiltration pressure is the strength of the welded bonds. Structure, fracture parameters and mechanical properties are discussed.

Crystallographic orientation-spray formed hypereutectic aluminium-silicon alloys

Directory of Open Access Journals (Sweden)

Hamilta de Oliveira Santos

2005-06-01

Full Text Available Aluminium-silicon alloys have been wide accepted in the automotive, electric and aerospace industries. Preferred orientation is a very common condition for metals and alloys. Particularly, aluminium induces texture during the forming process. The preparation of an aggregate with completely random crystal orientation is a difficult task. The present work was undertaken to analyse the texture by X-ray diffraction techniques, of three spray formed hypereutectic Al-Si alloys. Samples were taken from a billet of an experimental alloy (alloy 1 and were subsequently hot-rolled and cold-rolled (height reduction, 72% and 70%, respectively. The other used samples, alloys 2 and 3, were taken from cylinders liners. The results from the Laue camera showed texture just in the axial direction of alloy 3. The pole figures also indicated the presence of a typical low intensity deformation texture, especially for alloy 3. The spray formed microstructure, which is very fine, hinders the Al-Si texture formation during mechanical work.

Superplastically foaming method to make closed pores inclusive porous ceramics

International Nuclear Information System (INIS)

Kishimoto, Akira; Hayashi, Hidetaka

2011-01-01

Porous ceramics incorporates pores to improve several properties including thermal insulation maintaining inherenet ceramic properties such as corrosion resistance and large mechanical strength. Conventional porous ceramics is usually fabricated through an insufficient sintering. Since the sintering accompanies the exclusion of pores, it must be terminated at the early stage to maintain the high porosity, leading to degraded strength and durability. Contrary to this, we have innovated superplastically foaming method to make ceramic foams only in the solid state. In this method, the previously inserted foam agent evaporates after the full densification of matrix at around the sintering temperature. Closed pores expand utilizing the superplastic deformation driven by the evolved gas pressure. The typical features of this superplastically foaming method are listed as follows, 1. The pores are introduced after sintering the solid polycrystal. 2. Only closed pores are introduced, improving the insulation of gas and sound in addition to heat. 3. The pore walls are fully densified expecting a large mechanical strength. 4. Compared with the melt foaming method, this method is practical because the fabrication temperature is far below the melting point and it does not need molds. 5. The size and the location pores can be controlled by the amount and position of the foam agent.

Microstructures and mechanical properties of age-formed 7050 aluminum alloy

International Nuclear Information System (INIS)

Chen, J.F.; Zhen, L.; Jiang, J.T.; Yang, L.; Shao, W.Z.; Zhang, B.Y.

2012-01-01

Highlights: ► Age-forming leads to the grain elongation in 7050 alloy. ► Age-forming varies the texture components in 7050 alloy. ► Age-forming promotes precipitates growth and PFZ enlargement in 7050 alloy. ► Age-forming induces to descend apparently elongation in 7050 alloy. ► The effect of age-forming on microstructure and properties is discussed in-depth. - Abstract: The effects of age-forming on microstructures and mechanical properties of 7050 Al alloy were investigated in this work. The alloy was subjected to age-forming as well as stress-free ageing at 160 °C for 6, 12, 18 and 24 h, and its microstructures were characterized by electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM). It was shown that creep might lead to grain elongation during age-forming, and the applied stress induces the coarsening of precipitates in 7050 Al alloy. The texture in the alloy was also influenced by age-forming. Consequently, the differences in microstructures result in differences in mechanical properties of age-forming versus traditional stress-free ageing. The ultimate tensile strength of age-formed samples were slightly lower than that of stress-free aged samples, while the yield strength of age-formed samples were apparently lower than that of stress-free aged samples. Specifically, the elongation of samples age-formed displays apparently decrease.

1998 report on results of research and development on new venture type industrial science and technology. 'Technological development of super metal' (technological development of innovative metallic material); 1998 nendo super metal no gijutsu kaihatsu seika hokokusho. Kakushinteki kinzoku sokei zairyo no gijutsu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

Results on 1998 research and development were summarized concerning the technological development of innovative metallic materials. In the research of particulate micro-diffusion technology, as a modeling of nano-structure holding process, Ag/Fe nano-crystal alloy was manufactured by inert gas vapor deposition, with the structural change at the time of rolling examined. In addition, a large-scale spark plasma sintering device was developed, with a 40mm diameter cylinder manufactured. In the research on crystal grain refining process by a stirring solidification method, crystal grain refining was achieved to 1{mu}m order. In the development of an advanced aluminum alloy forming method, concerning a high-speed superplastic molding technology, a basic evaluation test was carried out for the superplastic characteristics of rapidly solidified aluminum alloy continuously from fiscal 1997. Further, a calculator simulation was performed by the finite element method for the high-speed superplastic molding. From these results, knowledge was obtained necessary for the detailed design of a high-speed superplastic molding device. On the basis of this knowledge, manufacturing of the equipment was implemented, as were the introduction, rise, basic test, etc. (NEDO)

Microstructure evolution of 7050 Al alloy during age-forming

International Nuclear Information System (INIS)

Chen, Junfeng; Zou, Linchi; Li, Qiang; Chen, Yulong

2015-01-01

The microstructure evolution of the 7050 Al alloy treated by age-forming was studied using a designed device which can simulate the age-forming process. The grain shape, grain boundary misorientation and grain orientation evolution of 7050 Al alloy during age-forming have been quantitatively characterized by electron backscattering diffraction technique. The results show that age-forming produced abundant low-angle boundaries and elongated grains, which attributed to stress induced dislocation movement and grain boundary migration during the age-forming process. On the other side, the stress along rolling direction caused some unstable orientation grains to rotate towards the Brass and S orientations during the age-forming process. Hence, the intensity of the rolling texture orientation in age-formed samples is enhanced. But this effect decays gradually with increasing aging time, since stress decreases and precipitation hardening occurs during the age-forming process. - Highlights: • Quantitative analysis of grain evolution of 7050 Al alloys during age-forming • Stress induces some grain rotation of 7050 Al alloys during age-forming. • Creep leads to elongate grain of 7050 Al alloys during age-forming. • Obtains a trend on texture evolution during age-forming applied stress

Study on Explosive Forming of Aluminum Alloy

Directory of Open Access Journals (Sweden)

H Iyama

2016-09-01

Full Text Available Now, the aluminum alloy is often used as auto parts, for example, body, engine. For example, there are the body, a cylinder block, a piston, a connecting rod, interior, exterior parts, etc. These are practical used the characteristic of a light and strong aluminum alloy efficiently. However, although an aluminum alloy is lighter than steel, the elongation is smaller than that. Therefore, in press forming, some problems often occur. We have proposed use of explosive forming, in order to solve this problem. In the explosive forming, since a blank is formed at high speed, a strain rate effect becomes large and it can be made the elongation is larger. Then, in order to clarify this feature, we carried out experimental research and numerical analysis. In this paper, these contents will be discussed.

FY 1991 report on the results of the surveys on the technologies for forming composite materials. Research and development of the new technologies for forming composite materials (Comprehensive surveys and researches); 1991 nendo fukugo zairyo seikei gijutsu chosa hokokusho. Fukugo zairyo shinseikei gijutsu no kenkyu kaihatsu (sogo chosa kenkyu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1992-03-01

This project is aimed at development of new technologies for forming composite materials by studying the methods for controlling structures of ceramic- and metal-based composite materials, and also at development of the technologies for forming near-net shapes utilizing the phenomenon of superplasticity. The literature survey is conducted to help promote the developments, and the abstracts of the major papers are pigeonholed into 4 general categories; (1) production and properties of ceramic-based composite materials, (2) superplasticity of ceramic-based composite materials, (3) production and properties of metal-based composite materials, and (4) superplasticity of metal-based composite materials. This paper summarizes the abstract of these papers. The category (1) includes carbon fiber reinforced Sialon composites produced by polymer pyrolysis, the category (2) includes superplasticity of functional ceramics, and comparison of tensile and compressive creep behavior of a superplastic yttria-stabilized zirconia-20 wt.% alumina composite, the category (3) includes in-situ metal matrix composite, and the category (4) includes high strain rate superplasticity in whisker-reinforced alumina composites, and application of superplasticity to fabrication of metal matrix composites. (NEDO)

Fiscal 1994 report on results of R and D on new forming technology of composite materials. Development of innovative technology for producing members for high efficiency power generation; 1994 nendo fukugo zairyo shinseikei gijutsu no kenkyu kaihatsu seika hokokusho. Kokoritsu hatsuden buzai sosei gijutsu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-03-01

Activities were conducted in the three areas of (1) R and D on ceramic matrix composite forming technology, (2) R and D on metallic matrix composite forming technology, and (3) comprehensive investigation and adjustment, for the purpose of developing materials that manifest superplasticity among ceramic and metallic matrix composites as well as developing the forming and fabrication technology and also of improving productivity by simplifying the fabrication processes. In (1), upon discovering that the superplastic properties of zirconia (3Y-ZrO{sub 2}) sold in the market is affected by the grain size and impurities (Al{sub 2}O{sub 3}) of the material, a zirconia was developed in which a trace of Al{sub 2}O{sub 3} and SiO{sub 2} were added, with a method detected capable of the fabrication through a low deforming stress. In (2), development was carried forward for a new high specific strength high-temperature material applicable to aircraft engines for example, as well as its forming and fabrication technology, by making a composite between metals and between metal and ceramics by a mechanical alloying (MA) method. Metalcarbide, nitride and oxide made by the MA method were sintered by hot press or the like, and a sintered material was thereby obtained that was superplastic and capable of the near net-shape forming. (NEDO)

Anomalies in the Thermophysical Properties of Undercooled Glass-Forming Alloys

Science.gov (United States)

Hyers, Robert W.; Rogers, Jan R.; Kelton, Kenneth F.; Gangopadhyay, Anup

2008-01-01

The surface tension, viscosity, and density of several bulk metallic glass-forming alloys have been measured using noncontact techniques in the electrostatic levitation facility (ESL) at NASA Marshall Space Flight Center. All three properties show unexpected behavior in the undercooled regime. Similar deviations were previously observed in titanium-based quasicrystal-forming alloys,but the deviations in the properties of the glass-forming alloys are much more pronounced. New results for anomalous thermophysical properties in undercooled glass-forming alloys will be presented and discussed.

Characteristics of Film Formed on Alloy 600 and Alloy 690 in Water Containing lead

International Nuclear Information System (INIS)

Hwang Seong Sik; Lee, Deok Hyun; Kim, Hong Pyo; Kim, Joung Soo; Kim, Ju Yup

1999-01-01

Anodic polarization behaviors of Alloy 600 and Alloy 690 have been studied as a function of lead content in the solution of pH 4 and 10 at 90 .deg. C. As the amount of lead in the solution increased, critical current densities and passive current densities of Alloy 600 and Alloy 690 increased, while the breakdown potential of the alloys decreased. The high critical current density in the high lead solution was thought to come from the combination of an enhanced dissolution of constituents on the surface of the alloys by the lead and an anodic dissolution of metallic lead deposited on the surface of the specimens. The morphology of lead precipitated on the specimen after the anodic scan changed with the pH of solution: small irregular particles were precipitated on the surface of the specimen in the solution of pH 4, while the high density of regular sized particles was formed on it in the solution of pH 10.Pb was observed to enhance Cr depletion from the outer surface of Alloy 600 and Alloy 690 and also to increase the ratio of O 2- /OH - in the surface film formed in the high lead solution. The SCC resistance of Alloy 600 and Alloy 690 may have decreased due to the poor quality of the passive film formed and the enhanced oxygen evolution in the solution containing lead

Use of superplastic tin lead alloy to simulate the behavior of engineering materials in design of systems for occupant protection during car accident collision

International Nuclear Information System (INIS)

Zaid, A.I.O.; Abu-Mallouh, R.M.; Al-Habbali, S.M.

2003-01-01

In every collision, the collision energy and forces developed during an accident have to be absorbed by someway to protect car occupants and reduce car damage. Different systems and devices have been designed and used for this purpose. The aim is to dissipate the kinetic energy irreversibly rather than convert it and store it elastically. Devices used are usually one shot items i.e. once having been deformed, they are discarded and replaced. The development and detail design of these mechanical devices and systems for dissipating the collision energy in controlled and predetermined rate is a prerequisite. The literature on these devices is voluminous but most of it deals with the problem under quasi-static rate condition due to the unavailability of equipment and complication of the testing under dynamic or high strain rate conditions. It is now well-established that the behavior of materials under dynamic loading is somewhat different from their behavior under the quasi-static condition. Therefore, a material having a rate sensitivity in the quasi-static range will be very useful in simulating the behavior of engineering materials at the high strain rate condition. In this paper superplastic tin-lead alloy which is rate sensitive in the range from 10/sup -2/ to 10/sup -1/ Is was used to simulate the behavior of steel and other engineering materials, in absorbing the collision energy by allowing a cylindrical billet to be extruded through circular cross sectional die with a high extrusion ratio. The testing was carried out at three different strain rates, the force and energy consumed in the plastic work for the extrusion process were determined experimentally and compared with those predicted from the mechanical behavior of the alloy at the corresponding strain rate using Johnson formulae for forward extrusion. The experimental results were found in good agreement with the predicted values. (author)

Improved formability of aluminum--germanium near eutectic compositions through the application of superplasticity principles

International Nuclear Information System (INIS)

Pech, G.J.

1977-12-01

The 80-20 and 70-30 atomic percent Al-Ge compositions, which are used in the Nb 3 (Al,Ge) superconducting material, were investigated. These alloys are brittle at room temperature, but have been deformed plastically in this study by simulating conditions that have produced superplasticity in similar materials. The microstructure of these Al-Ge compositions was controlled to produce an inherently ductile structure of Ge spheroids dispersed throughout an Al matrix. A very fast cooling rate followed by a short anneal of 7 minutes at 400 0 C has been found to produce a fine homogenous spheroidal structure in 0.5'' diameter castings. Vickers microhardness tests were performed on castings of lamellar and fibrous microstructures after anneals at temperatures from 300 to 400 0 C. The deformation behavior of castings subjected to various conditions is reported. Parameters such as microstructure, temperature, % reduction, and anneals were investigated, and the results were used to successfully reduce Al-Ge castings to wire

Analysis of weld-cracking and improvement of the weld-repair process of superplastic forming tools

International Nuclear Information System (INIS)

Duchosal, A.; Deschaux-Beaume, F.; Lours, P.; Haro, S.; Fras, G.

2013-01-01

Highlights: ► Characterisation of the microstructure of a heat-resistant austenitic cast steel. ► Failure analysis using in situ tensile tests and isothermal fatigue tests. ► Analyses of weld cracking mechanism during shielded metal arc welding process. ► Improvement of weld-repair method by re-melting of the base material surface with GTAW process. - Abstract: Superplastic forming (SPF) dies are generally made of using heat resistant cast steels, which are very sensitive to weld cracking. In order to improve the weld-repair process of such dies to prevent weld-cracking, the microstructure and the mechanical behaviour of a typical heat-resistant cast steel was first studied, using isothermal low-cycle fatigue tests and in situ tensile tests. The welding behaviour of such steel was also investigated, using a shielded metal arc welding (SMAW) process and welding conditions similar to those employed for weld repair industrial dies. The comparison of the aspect of weld-cracking with the fracture mechanisms observed at room temperature or during isothermal low-cycle fatigue tests suggests a similar brittle failure mechanism, due to the presence of large interdendritic carbides in the cast steel. The melting of the cast steel surface using a gas tungsten arc welding (GTAW) process allowed to refine the primary carbides, and then to reduce the weld-cracking sensitivity. The refining method with GTAW before welding has been successfully tested to weld-repair a sample representative of SPF dies, and is recommended for subsequent repairs of such dies

Stainless steel-zirconium alloy waste forms

International Nuclear Information System (INIS)

McDeavitt, S.M.; Abraham, D.P.; Keiser, D.D. Jr.; Park, J.Y.

1996-01-01

An electrometallurgical treatment process has been developed by Argonne National Laboratory to convert various types of spent nuclear fuels into stable storage forms and waste forms for repository disposal. The first application of this process will be to treat spent fuel alloys from the Experimental Breeder Reactor-II. Three distinct product streams emanate from the electrorefining process: (1) refined uranium; (2) fission products and actinides extracted from the electrolyte salt that are processed into a mineral waste form; and (3) metallic wastes left behind at the completion of the electrorefining step. The third product stream (i.e., the metal waste stream) is the subject of this paper. The metal waste stream contains components of the chopped spent fuel that are unaffected by the electrorefining process because of their electrochemically ''noble'' nature; this includes the cladding hulls, noble metal fission products (NMFP), and, in specific cases, zirconium from metal fuel alloys. The selected method for the consolidation and stabilization of the metal waste stream is melting and casting into a uniform, corrosion-resistant alloy. The waste form casting process will be carried out in a controlled-atmosphere furnace at high temperatures with a molten salt flux. Spent fuels with both stainless steel and Zircaloy cladding are being evaluated for treatment; thus, stainless steel-rich and Zircaloy-rich waste forms are being developed. Although the primary disposition option for the actinides is the mineral waste form, the concept of incorporating the TRU-bearing product into the metal waste form has enough potential to warrant investigation

High Temperature Deformation of Twin-Roll Cast Al-Mn-Based Alloys after Equal Channel Angular Pressing.

Science.gov (United States)

Málek, Přemysl; Šlapáková Poková, Michaela; Cieslar, Miroslav

2015-11-12

Twin roll cast Al-Mn- and Al-Mn-Zr-based alloys were subjected to four passes of equal channel angular pressing. The resulting grain size of 400 nm contributes to a significant strengthening at room temperature. This microstructure is not fully stable at elevated temperatures and recrystallization and vast grain growth occur at temperatures between 350 and 450 °C. The onset of these microstructure changes depends on chemical and phase composition. Better stability is observed in the Al-Mn-Zr-based alloy. High temperature tensile tests reveal that equal channel angular pressing results in a softening of all studied materials at high temperatures. This can be explained by an active role of grain boundaries in the deformation process. The maximum values of ductility and strain rate sensitivity parameter m found in the Al-Mn-Zr-based alloy are below the bottom limit of superplasticity (155%, m = 0.25). However, some features typical for superplastic behavior were observed-the strain rate dependence of the parameter m , the strengthening with increasing grain size, and the fracture by diffuse necking. Grain boundary sliding is believed to contribute partially to the overall strain in specimens where the grain size remained in the microcrystalline range.

Theory of superplastic flow in two-phase materials: roles of interphase-boundary dislocations, ledges, and diffusion

International Nuclear Information System (INIS)

Gittus, J.H.

1977-01-01

A new theory is developed to explain superplastic flow in two-phase materials. It is postulated that boundary-dislocations, piled up in dislocation-Interphase-Boundaries (IPBs) climb away into disordered regions of the IPB. Sliding then occurs at an IPB as dislocations glide toward the head of the pile up to replace those which have climbed into disordered regions of the boundary. An energy barrier which would otherwise render sliding virtually impossible on dislocation-IPBs can, it is shown, be largely eliminated if the dislocations glide in pairs. The disorder (actually an antiphase domain boundary) which is created by the passage of the leading dislocation is then repaired by passage of its successor. The threshold stress for superplastic flow is provisionally identified with the stress which pins IPB dislocations to boundary ledges. The activation energy is theoretically that for IPB diffusion. Good agreement is obtained between the theoretical equation for superplastic flow and the results of published experiments

Preparation of a high strength Al–Cu–Mg alloy by mechanical alloying and press-forming

International Nuclear Information System (INIS)

Tang Huaguo; Cheng Zhiqiang; Liu Jianwei; Ma Xianfeng

2012-01-01

Highlights: ► A high strength aluminum alloy of Al–2 wt.%Mg–2 wt.%Cu has been prepared by mechanical alloying and press-forming. ► The alloy only consists of solid solution α-Al. ► The grains size of α-Al was about 300 nm–5 μm. ► The solid solution strengthening and the grain refinement strengthening are the main reasons for such a high strength. - Abstract: A high strength aluminum alloy, with the ratio of 96 wt.%Al–2 wt.%Mg–2 wt.%Cu, has been prepared by mechanical alloying and press-forming. The alloy exhibited a high tensile strength of 780 MPa and a high microhardness of 180 HV. X-ray diffraction characterizations confirmed that the alloy only consists of a solid solution α-Al. Microstructure characterizations revealed that the grain size of α-Al was about 300 nm–5 μm. The solid solution strengthening and the grain refinement strengthening were considered to be the reason for such a high strength.

Preparation of a high strength Al-Cu-Mg alloy by mechanical alloying and press-forming

Energy Technology Data Exchange (ETDEWEB)

Tang Huaguo [State Key Laboratory of Rare Earth Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China); Cheng Zhiqiang [College of Resources and Environment, Jilin Agricultural University, Changchun 130118 (China); Liu Jianwei [State Key Laboratory of Rare Earth Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China); Ma Xianfeng, E-mail: xfma@ciac.jl.cn [State Key Laboratory of Rare Earth Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China)

2012-07-30

Highlights: Black-Right-Pointing-Pointer A high strength aluminum alloy of Al-2 wt.%Mg-2 wt.%Cu has been prepared by mechanical alloying and press-forming. Black-Right-Pointing-Pointer The alloy only consists of solid solution {alpha}-Al. Black-Right-Pointing-Pointer The grains size of {alpha}-Al was about 300 nm-5 {mu}m. Black-Right-Pointing-Pointer The solid solution strengthening and the grain refinement strengthening are the main reasons for such a high strength. - Abstract: A high strength aluminum alloy, with the ratio of 96 wt.%Al-2 wt.%Mg-2 wt.%Cu, has been prepared by mechanical alloying and press-forming. The alloy exhibited a high tensile strength of 780 MPa and a high microhardness of 180 HV. X-ray diffraction characterizations confirmed that the alloy only consists of a solid solution {alpha}-Al. Microstructure characterizations revealed that the grain size of {alpha}-Al was about 300 nm-5 {mu}m. The solid solution strengthening and the grain refinement strengthening were considered to be the reason for such a high strength.

Superplasticity of Inconel 718 after processing by high-pressure sliding (HPS)

Czech Academy of Sciences Publication Activity Database

Takizawa, Y.; Kajita, T.; Král, Petr; Masuda, T.; Watanabe, K.; Yumoto, M.; Otagiri, Y.; Sklenička, Václav; Horita, Z.

2017-01-01

Roč. 682, JAN (2017), s. 603-612 ISSN 0921-5093 Institutional support: RVO:68081723 Keywords : High-pressure sliding (HPS) * Severe plastic deformation (SPD) * Ni-based superalloy * Superplasticity * Grain boundary sliding * Lattice diffusion Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 3.094, year: 2016

A novel deformation mechanism for superplastic deformation

Energy Technology Data Exchange (ETDEWEB)

Muto, H.; Sakai, M. (Toyohashi Univ. of Technology (Japan). Dept. of Materials Science)

1999-01-01

Uniaxial compressive creep tests with strain value up to -0.1 for a [beta]-spodumene glass ceramic are conducted at 1060 C. From the observation of microstructural changes between before and after the creep deformations, it is shown that the grain-boundary sliding takes place via cooperative movement of groups of grains rather than individual grains under the large-scale-deformation. The deformation process and the surface technique used in this work are not only applicable to explain the deformation and flow of two-phase ceramics but also the superplastic deformation. (orig.) 12 refs.

Superplasticity - A Fundamental Investigation on Deformation Mechanism and Cavitation Phenomena.

Science.gov (United States)

1988-02-15

1984) 18, 773-776. 5. T.G. Nieh, C.A. Henshall and J. Wadsworth, Scripta Metall., (1984) 8, 1405-1408. 6. C. Carry and A. Mocellin , Superplasticity, B...Baudelet and M. Suery eds., Centre Nationale de la Recherche, Paris, 1985, pp. 16.1-16.19. e 7. C. Carry and A. Mocellin , J. Amer. Cer. Soc., (1986

A grain-boundary diffusion model of dynamic grain growth during superplastic deformation

International Nuclear Information System (INIS)

Kim, Byung-Nam; Hiraga, Keijiro; Sakka, Yoshio; Ahn, Byung-Wook

1999-01-01

Dynamic grain growth during superplastic deformation is modelled on the basis of a grain-boundary diffusion mechanism. On the grain boundary where a static and a dynamic potential difference coexist, matter transport along the boundary is assumed to contribute to dynamic grain growth through depositing the matter on the grain surface located opposite to the direction of grain-boundary migration. The amount of the diffusive matter during deformation is calculated for an aggregate of spherical grains and is converted to the increment of mean boundary migration velocity. The obtained relationship between the strain rate and the dynamic grain growth rate is shown to be independent of deformation mechanisms, provided that the grain growth is controlled by grain-boundary diffusion. The strain dependence, strain-rate dependence and temperature dependence of grain growth predicted from this model are consistent with those observed in superplastic ZrO 2 -dispersed Al 2 O 3

Severe plastic deformation effect on structure and mechanical properties of Al-Mg-Li system alloys

International Nuclear Information System (INIS)

Kolobov, Yu.R.; Najdenkin, E.V.; Dudarev, E.F.; Bakach, G.P.; Pochivalov, Yu.I.; Girsova, N.V.; Ivanov, M.B.

2002-01-01

The study on the structural-phase states and mechanical properties of the industrial aluminium alloys Al - 5.5% Mg - 2.2% Li - 0.12% Zr, percent by weight and Al - 5% Mg - 2.2% Li -0.12% Zr - 0.2% Sc percent by weight, obtained by the impact of the intensive plastic deformation, is carried out in comparison with the initial polycrystalline state. It is established that the homogeneous ultrafine-grained structure with the second phase particles, located primarily by the grain boundaries, is formed in the studied samples by the above-mentioned treatment. Such a character of the structure leads to the shift of the temperature-velocity interval of the superplastic properties to the area of lower temperatures and higher deformation velocities [ru

AN ELECTROPLATING METHOD OF FORMING PLATINGS OF NICKEL, COBALT, NICKEL ALLOYS OR COBALT ALLOYS

DEFF Research Database (Denmark)

1997-01-01

An electroplating method of forming platings of nickel, cobalt, nickel alloys or cobalt alloys with reduced stresses in an electrodepositing bath of the type: Watt's bath, chloride bath or a combination thereof, by employing pulse plating with periodic reverse pulse and a sulfonated naphthalene...

Method of forming magnetostrictive rods from rare earth-iron alloys

Science.gov (United States)

McMasters, O. Dale

1986-09-02

Rods of magnetrostructive alloys of iron with rare earth elements are formed by flowing a body of rare earth-iron alloy in a crucible enclosed in a chamber maintained under an inert gas atmosphere, forcing such molten rare-earth-iron alloy into a hollow mold tube of refractory material positioned with its lower end portion within the molten body by means of a pressure differential between the chamber and mold tube and maintaining a portion of the molten alloy in the crucible extending to a level above the lower end of the mold tube so that solid particles of higher melting impurities present in the alloy collect at the surface of the molten body and remain within the crucible as the rod is formed in the mold tube.

Superplastic Creep of Metal Nanowires From Rate-Dependent Plasticity Transition.

Science.gov (United States)

Tao, Weiwei; Cao, Penghui; Park, Harold S

2018-04-30

Understanding the time-dependent mechanical behavior of nanomaterials such as nanowires is essential to predict their reliability in nanomechanical devices. This understanding is typically obtained using creep tests, which are the most fundamental loading mechanism by which the time-dependent deformation of materials is characterized. However, due to existing challenges facing both experimentalists and theorists, the time-dependent mechanical response of nanowires is not well-understood. Here, we use atomistic simulations that can access experimental time scales to examine the creep of single crystal FCC metal (Cu, Ag, Pt) nanowires. We report that both Cu and Ag nanowires show significantly increased ductility and superplasticity under low creep stresses, where the superplasticity is driven by a rate-dependent transition in defect nucleation from twinning to trailing partial dislocations at the micro or millisecond timescale. The transition in deformation mechanism also governs a corresponding transition in the stress-dependent creep time at the microsecond (Ag) and millisecond (Cu) timescales. Overall, this work demonstrates the necessity of accessing timescales that far exceed those seen in conventional atomistic modeling for accurate insights into the time-dependent mechanical behavior and properties of nanomaterials.

Superplastic forging nitride ceramics

Science.gov (United States)

Panda, P.C.; Seydel, E.R.; Raj, R.

1988-03-22

A process is disclosed for preparing silicon nitride ceramic parts which are relatively flaw free and which need little or no machining, said process comprising the steps of: (a) preparing a starting powder by wet or dry mixing ingredients comprising by weight from about 70% to about 99% silicon nitride, from about 1% to about 30% of liquid phase forming additive and from 1% to about 7% free silicon; (b) cold pressing to obtain a preform of green density ranging from about 30% to about 75% of theoretical density; (c) sintering at atmospheric pressure in a nitrogen atmosphere at a temperature ranging from about 1,400 C to about 2,200 C to obtain a density which ranges from about 50% to about 100% of theoretical density and which is higher than said preform green density, and (d) press forging workpiece resulting from step (c) by isothermally uniaxially pressing said workpiece in an open die without initial contact between said workpiece and die wall perpendicular to the direction of pressing and so that pressed workpiece does not contact die wall perpendicular to the direction of pressing, to substantially final shape in a nitrogen atmosphere utilizing a temperature within the range of from about 1,400 C to essentially 1,750 C and strain rate within the range of about 10[sup [minus]7] to about 10[sup [minus]1] seconds[sup [minus]1], the temperature and strain rate being such that surface cracks do not occur, said pressing being carried out to obtain a shear deformation greater than 30% whereby superplastic forging is effected.

Characteristic values for the forming of the magnesium alloy AZ31

International Nuclear Information System (INIS)

Doege, E.; Janssen, S.; Wieser, J.

2001-01-01

The aim of investigation and development at the institute for metal forming and metal forming machine tools (IFUM) at the University of Hanover, Germany is to advance magnesium forming scientifically which has so far been based on experience and empirically determined process data only. Optimized process parameter with a sound material scientific and process control base have to be determined for the deformation of magnesium wrought alloys in order to broaden the technical use of such alloys. Aim of the investigations introduced in this paper is the determination of characteristic values as well-founded basis for the forming technological processing of magnesium wrought alloys in massive forming processes. The basic data for the description of the deformation ability in the form of friction factor and flow curve is to be detected, especially in connection with the integration into an FEM-simulation. In order to achieve such data for the magnesium wrought alloy AZ31 the flow curve at temperatures between 250 and 300 C and the deformation ratio 1, 10, 20 and 30 are presented. On the other hand a ring upsetting test for the determination of the friction factor at altitude reductions of 30, 50, 70%, a tool temperature of 200 C, a work piece temperature between 300 and 400 C and different lubricants are shown for the said alloy. (orig.)

Features of ultrafine-grained structure forming in Zr-1Nb alloy

Energy Technology Data Exchange (ETDEWEB)

Stepanova, Ekaterina N.; Prosolov, Konstantin A. [National Research Tomsk Polytechnic University, Tomsk (Russian Federation); Grabovetskaya, Galina P.; Mishin, Ivan P. [Institute of Strength Physics and Materials Science of Siberian Branch of Russian Academy of Sciences, Tomsk (Russian Federation)

2013-07-01

Ultrafine-grained structure forming by the method combined reversible hydrogenation and hot pressing in Zr-1Nb alloy was investigated. Preliminary hydrogenation to concentrations of (0.14–0.4) % at 873 K is found to lead to yield strength decreasing in Zr-1Nb alloy during hot pressing by 1,5–2 times. During uniaxial compression at (70–72) % under isothermal conditions at a temperature of 873 K in Zr-1Nb alloy, hydrogenated to concentration of 0.22 %, homogeneous ultrafine grained structure with an average grain size of 0,4 P m was formed. Key words: zirconium alloy, ultrafine-grained structure, hydrogen.

Forgeability test of extruded Mg–Sn–Al–Zn alloys under warm forming conditions

International Nuclear Information System (INIS)

Yoon, Jonghun; Park, Sunghyuk

2014-01-01

Highlights: • We compared forgeability of new developed TAZ alloys with conventional AZ alloys. • Forgeability was evaluated with a T-shape forging under hot forming condition. • TAZ alloys show the best performance in forgeability under hot forging condition. • Microstructures of the forged part were investigated with EBSD experiments. • YS and UTS of forged part with TAZ alloy are enhanced compared with AZ alloy. - Abstract: Magnesium (Mg) alloys have been thoroughly researched to replace steel or aluminum parts in automotives for reducing weight without sacrificing their strength. The widespread use of Mg alloys has been limited by its insufficient formability, which results from a lack of active slip systems at room temperature. It leads to a hot forming process for Mg alloys to enhance the formability and plastic workability. In addition, forged or formed parts of Mg alloys should have the reliable initial yield and ultimate tensile strength after hot working processes since its material properties should be compatible with other parts thereby guaranteeing structural safety against external load and crash. In this research, an optimal warm forming condition for applying extruded Mg–Sn–Al–Zn (TAZ) Mg alloys into automotive parts is proposed based on T-shape forging tests and the feasibility of forged parts is evaluated by measuring the initial yield strength and investigating the grain size in orientation imaging microscopy (OIM) maps

Application of powder metallurgy to an advanced-temperature nickel-base alloy, NASA-TRW 6-A

Science.gov (United States)

Freche, J. C.; Ashbrook, R. L.; Waters, W. J.

1971-01-01

Bar stock of the NASA-TRW 6-A alloy was made by prealloyed powder techniques and its properties evaluated over a range of temperatures. Room temperature ultimate tensile strength was 1894 MN/sq m (274 500 psi). The as-extruded powder product showed substantial improvements in strength over the cast alloy up to 649 C (1200 F) and superplasticity at 1093 C (2000 F). Both conventional and autoclave heat treatments were applied to the extruded powder product. The conventional heat treatment was effective in increasing rupture life at 649 and 704 C (1200 and 1300 F); the autoclave heat treatment, at 760 and 816 C (1400 and 1500 F).

Amorphous Alloy: Promising Precursor to Form Nanoflowerpot

Directory of Open Access Journals (Sweden)

Guo Lan

2014-01-01

Full Text Available Nanoporous copper is fabricated by dealloying the amorphous Ti2Cu alloy in 0.03 M HF electrolyte. The pore and ligament sizes of the nanoporous copper can be readily tailored by controlling the dealloying time. The as-prepared nanoporous copper provides fine and uniform nanoflowerpots to grow highly dispersed Au nanoflowers. The blooming Au nanoflowers in the nanoporous copper flowerpots exhibit both high catalytic activity and stability towards the oxidation of glucose, indicating that the amorphous alloys are ideal precursors to form nanoflowerpot which can grow functional nanoflowers.

Devitrification behavior and glass-forming ability of Cu-Zr-Ag alloys

International Nuclear Information System (INIS)

Louzguine-Luzgin, Dmitri V.; Xie, Guoqiang; Zhang, Wei; Inoue, Akihisa

2007-01-01

This paper presents an influence of Ag addition on the glass-forming ability and devitrification behavior of Cu-Zr glassy alloys on heating. The crystallization kinetics and structure changes in Cu 45 Zr 45 Ag 10 and Cu 35 Zr 45 Ag 20 glassy alloys on heating were studied by X-ray diffraction, transmission electron microscopy, differential scanning and isothermal calorimetry methods. Based on the results obtained one can assume that the improvement of the glass-forming ability of the Cu-Zr alloys by the addition of Ag is connected with a particular crystallization mechanism and a higher reduced glass-transition temperature of the Cu 45 Zr 45 Ag 10 ternary alloy compared to the binary Cu 55 Zr 45 counterpart. As observed in the present work crystallization of the Cu-Zr-Ag alloys is found to cause embitterment of the samples and should be avoided as these alloys are considered to be used as structural materials. The Cu 35 Zr 45 Ag 20 alloy shows possible submicron-scale phase separation upon annealing

Pit nucleation on as-cast aluminiuim alloy AW-5083 in 0.01M NaCl

Directory of Open Access Journals (Sweden)

Dolić N.

2011-01-01

Full Text Available The use of aluminium alloys in a wide range of technical applications is related mostly to the two facts: they facilitate weight saving of final products (if compared to the steel and they are prone to spontaneous passivity due to the coherent surface oxide layer which impedes further reaction of aluminium with the environment. Among the commercial Al alloys, EN AW-5083 alloy is a representative non-heat treatable Al-Mg based alloy which possesses many interesting characteristics as a structural material, such as low price, moderately high strength, high formability in conjunction with superplasticity and good corrosion resistance in marine atmospheres. Aiming to enhance the knowledge of possible interactions of studied alloy EN AW-5083 in as-cast condition with chloride media, electrochemical measurements were used to follow the pitting behaviour in 0.01 M NaCl. The results of tests have shown that susceptibility of alloy to pitting corrosion is strongly influenced by the microstructural constituents of the alloy in as-cast condition.

In situ TEM investigation of microstructural behavior of superplastic Al-Mg-Sc alloy

Czech Academy of Sciences Publication Activity Database

Dám, Karel; Lejček, Pavel; Michalcová, A.

2013-01-01

Roč. 76, č. 2 (2013), s. 69-75 ISSN 1044-5803 R&D Projects: GA ČR GBP108/12/G043; GA MŠk LM2011026; GA AV ČR KAN300100801 Institutional research plan: CEZ:AV0Z10100520 Keywords : aluminium alloy s * ultrafine-grained alloy s * in situ TEM * equal-channel angular pressing Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.925, year: 2013

Advances in the Development of Processing - Microstructure Relations for Titanium Alloys (Postprint)

Science.gov (United States)

2016-05-06

slope of the groove at its symmetry plane (= tan , Figure 3b), and A is defined as follows: TRg DVMC TkB D 2 C A , (3) In Equation (3), C denotes the...955 C. At both temperatures, the slope m (= tan ) was measured as ~0.35. Input data at the lower and higher temperatures comprised the values of the...Superplasticity in High Strength Ti Alloys", Z. fur Metallkunde, 86 (1995), 643-650. 26. S.V. Zherebtsov, G.A. Salishchev, R.M. Galeyev, O.R. Valiakhmetov

THE FORMING OF MAGNESIUM ALLOY FORGINGS FOR AIRCRAFT AND AUTOMOTIVE APPLICATIONS

Directory of Open Access Journals (Sweden)

Anna Dziubińska

2016-09-01

Full Text Available The paper presents the theoretical and technological aspects of forming magnesium alloy parts for aircraft and automotive applications. The main applications of magnesium alloys in the aircraft and automotive industries are discussed. In addition, the forging technology for magnesium alloys is generally described, with a particular emphasis on wrought alloys. A brief outline of the state of the art in the forging of magnesium alloys is given based on a survey of the specialist literature and the results of previous research by the authors.

Flow forming of Al-Zn alloys 7075

International Nuclear Information System (INIS)

Abbas, G.

1997-01-01

Feasibility of flow forming aluminium alloy 7075 for manufacturing the tubes of about 70 mm diameter and different lengths has been studied. The elongation of the material was increased by increasing the working temperature of the process. Effect of various process parameters like roller rpm, roller offset, roller feed, spindle speed etc. on the flow ability of ally 7075 and the hardness and surface furnish of the tube has been determined. It was found that the roller bite and roller speed, of the flow forming machine, were two most important process parameters, which affected the hardness and the surface finish of the tube. By establishing the optimum process parameters, it was possible to produce aluminium alloy 7075 tubes of lengths ranging from 500 cm to 1 m with 70 mm outer diameter. The maximum hardness achieved on the surface of the tube was 146 Hv with good surface finish. (author)

Superplastic boronizing of duplex stainless steel under dual compression method

International Nuclear Information System (INIS)

Jauhari, I.; Yusof, H.A.M.; Saidan, R.

2011-01-01

Highlights: → Superplastic boronizing. → Dual compression method has been developed. → Hard boride layer. → Bulk deformation was significantly thicker the boronized layer. → New data on boronizing could be expanded the application of DSS in industries. - Abstract: In this work, SPB of duplex stainless steel (DSS) under compression method is studied with the objective to produce ultra hard and thick boronized layer using minimal amount of boron powder and at a much faster boronizing time as compared to the conventional process. SPB is conducted under dual compression methods. In the first method DSS is boronized using a minimal amount of boron powder under a fix pre-strained compression condition throughout the process. The compression strain is controlled in such a way that plastic deformation is restricted at the surface asperities of the substrate in contact with the boron powder. In the second method, the boronized specimen taken from the first mode is compressed superplastically up to a certain compressive strain under a certain strain rate condition. The process in the second method is conducted without the present of boron powder. As compared with the conventional boronizing process, through this SPB under dual compression methods, a much harder and thicker boronized layer thickness is able to be produced using a minimal amount of boron powder.

Superplastic boronizing of duplex stainless steel under dual compression method

Energy Technology Data Exchange (ETDEWEB)

Jauhari, I., E-mail: iswadi@um.edu.my [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Yusof, H.A.M.; Saidan, R. [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia)

2011-10-25

Highlights: {yields} Superplastic boronizing. {yields} Dual compression method has been developed. {yields} Hard boride layer. {yields} Bulk deformation was significantly thicker the boronized layer. {yields} New data on boronizing could be expanded the application of DSS in industries. - Abstract: In this work, SPB of duplex stainless steel (DSS) under compression method is studied with the objective to produce ultra hard and thick boronized layer using minimal amount of boron powder and at a much faster boronizing time as compared to the conventional process. SPB is conducted under dual compression methods. In the first method DSS is boronized using a minimal amount of boron powder under a fix pre-strained compression condition throughout the process. The compression strain is controlled in such a way that plastic deformation is restricted at the surface asperities of the substrate in contact with the boron powder. In the second method, the boronized specimen taken from the first mode is compressed superplastically up to a certain compressive strain under a certain strain rate condition. The process in the second method is conducted without the present of boron powder. As compared with the conventional boronizing process, through this SPB under dual compression methods, a much harder and thicker boronized layer thickness is able to be produced using a minimal amount of boron powder.

Cold Forming of Ni-Ti Shape Memory Alloy Sheet

Science.gov (United States)

Fann, Kaung-Jau; Su, Jhe-Yung

2018-03-01

Ni-Ti shape memory alloy has two specific properties, superelasiticity and shape memory effect, and thus is widely applied in diverse industries. To extend its further application, this study attempts to investigate the feasibility of cold forming its sheet blank especially under a bi-axial tensile stress state. Not only experiments but also a Finite Element Analysis (FEA) with DEFORM 2D was conducted in this study. The material data for FEA was accomplished by the tensile test. An Erichsen-like cupping test was performed as well to determine the process parameter for experiment setup. As a result of the study, the Ni-Ti shape memory alloy sheet has a low formability for cold forming and shows a relative large springback after releasing the forming load.

The effect of the matrix superplastic deformation on interface reaction in fiber-reinforced composites

International Nuclear Information System (INIS)

Astanin, V.V.; Imayeva, L.A.

1995-01-01

It is known that superplastic deformation affects the processes o solid phases bonding. In particular, the effect of a character of matrix flow upon nucleation and growth of the reaction products at the fiber/matrix interface should be expected during consolidation of the fiber-reinforced composites under superplastic conditions. The matrix material flow in thin clearance (about 20μm) between strengthening fibers is a special feature of composite consolidation. In previous papers, it was shown that the character of the flow in thin specimens, when the specimen thickness is equal to several grain sizes, is very different from that in thick specimens. In this manner the question of the effect of the deformation on the fiber/matrix interface formation is complicated and one should consider the peculiarities of matrix deformation during the composite fabrication and the effect of localization of the deformation on the fiber/matrix interface reaction. In this paper, the authors shall focus on these two problems

Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

Science.gov (United States)

Wadsworth, Jeffrey

2016-12-01

In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

The forming process of magnesium alloy for Japanese home electric components

Energy Technology Data Exchange (ETDEWEB)

Takara, A. [Matsushita Electric Industrial Co., Kadoma, Osaka (Japan); Higashi, K. [Osaka Prefecture Univ., Sakai, Osaka (Japan)

2005-07-01

Magnesium alloys have replaced resins as a material for the components of electronic products such as cell phone and notebook personal computer mainly, because of their lightness and rigidity. Thin walls, a complicated shape, and high appearance quality are all needed in the external parts. Die-casting and injection molding are the main method of manufacturing magnesium alloy parts. The optimal cast conditions and mold design have been investigated in order that a few defects such as surface cracks and mold cavities in casting parts would be reduced. Instead of cast, plastic forming technologies such as warm drawing and hot forging have been developed to form thinner walls and less defects. Plastic formability of magnesium alloy in hot working is dependent on a grain size of material. The material with fine grains has advantage of being formed at high strain rate. The characteristics of forming processes of magnesium parts for Japanese home electric appliances are compared in the viewpoint of quality, cost, and productivity. (orig.)

Y and Er minor addition effect on glass forming ability of a Ni–Nb–Zr alloy

International Nuclear Information System (INIS)

Deo, L.P.; Oliveira, M.F. de

2015-01-01

Highlights: • A theoretical selection criterion to predict the GFA was used for Ni–Nb–Zr–RE alloys. • The prediction agrees very well with thermal parameter gm used to evaluate experimentally the GFA. • RE doped alloys showed higher GFA than the base alloy. • Y and Er elements showed similar effects to improve the GFA of the base alloy. - Abstract: Since the discovering of amorphous alloys in 1960, the actual causes of why some alloys can be easily formed into glasses while others cannot, are not clearly known, thus there is no universal theory to predict the glass forming ability in metallic systems. It is well known that the minor amount addition of proper rare-earth elements can greatly enhance the glass forming ability of some glass-forming alloys. In the present study, a selection criterion was successfully used to predict the glass forming ability improvement of Ni 67.3 Nb 28.4 Zr 4.3 alloy with minor additions of Y or Er. The actual glass forming ability of the base alloy and rare-earth doped alloys were evaluated by the thermal parameter γ m and the results agree very well with the tendency predicted by the calculation. The amorphous nature of alloys was mainly analyzed by X-ray diffraction and differential scanning calorimetry. This work also presents a brief and complementary consideration about oxygen contamination quantified by the inert gas fusion method

Modeling and Investigation of Elongation in Free Explosive Forming of Aluminum Alloy Plate

OpenAIRE

R. Alipour; F.Najarian

2011-01-01

Because of high ductility, aluminum alloys, have been widely used as an important base of metal forming industries. But the main week point of these alloys is their low strength so in forming them with conventional methods like deep drawing, hydro forming, etc have been always faced with problems like fracture during of forming process. Because of this, recently using of explosive forming method for forming of these plates has been recommended. In this paper free explosive forming of A2024 al...

Characterization of coatings formed on AZX magnesium alloys by plasma electrolytic oxidation

Science.gov (United States)

Anawati, Anawati; Gumelar, Muhammad Dikdik

2018-05-01

Plasma Electrolytic Oxidation (PEO) is an electrochemical anodization process which involves the application of a high voltage to create intense plasma on a metal surface to form a ceramic type of oxide. The resulted coating exhibits high wear resistance and good corrosion barrier which are suitable to enhance the performance of biodegradable Mg alloys. In this work, the role of alloying element Ca in modifying the characteristics of PEO layer formed on AZ61 series magnesium alloys was investigated. PEO treatment was conducted on AZ61, AZX611, and AZX612 alloys in 0.5 M Na3PO4 solution at a constant current of 200 A/m2 at 25°C for 8 min. The resulted coatings were characterized by field emission-scanning electron microscope (FESEM), X-ray diffraction spectroscopy (XRD), and X-ray fluorescence spectroscopy (XRF), as well as hardness test. The presence of alloying element Ca in the AZ61 alloys accelerated the PEO coatings formation without altering the coating properties significantly. The coating formed on AZX specimen was slightly thicker ( 14-17 µm) than that of formed onthe AZ specimens ( 13 µm). Longer exposure time to plasma discharge was the reason for faster thickening of the coating layer on AZX specimen. XRD detected a similar crystalline oxide phase of Mg3(PO4)2 in the oxide formed on all of the specimens. Zn was highly incorporated in the coatings with a concentration in the range 24-30 wt%, as analyzed by XRF. Zn compound might exist in amorphous phases. The microhardness test on the coatings revealed similar average hardness 124 HVon all of the specimens.

On the problem of creation of structural materials on the basis of hard alloys

International Nuclear Information System (INIS)

Kajbyshev, O.A.; Merzhanov, A.G.; Zaripov, N.G.; Bloshenko, V.N.; Bokij, V.A.; Efimov, O.Yu.

1992-01-01

Chemical composition and structure of refractory skeletons produced by the methods of self-propagating high temperature synthesis (SHS) and powder metallurgy were studied for their effects on high temperature mechanical properties hard alloys on these skeletons base. Porous skeletons were obtained on the base of TiC 0.55 ; TiC 0.65 ; TiC 0.75 ; TiC 0.85 and TiC 1.0 carbides with their subsequent impregnation with heat resisting nickel base alloy ZhS6U. It was shown that a sintered skeleton was prone to fracture while SHS-skeleton preserved its structure. Optimal operating temperature of materials considered was noted to depend on the temperatures of brittle-ductile transition and transition into superplastic stable of refractory phase

Microstructural and Mechanical Property Characterization of Shear Formed Aerospace Aluminum Alloys

Science.gov (United States)

Troeger, Lillianne P.; Domack, Marcia S.; Wagner, John A.

2000-01-01

Advanced manufacturing processes such as near-net-shape forming can reduce production costs and increase the reliability of launch vehicle and airframe structural components through the reduction of material scrap and part count and the minimization of joints. The current research is an investigation of the processing-microstructure-property relationships for shear formed cylinders of the Al-Cu-Li-Mg-Ag alloy 2195 for space applications and the Al-Cu-Mg-Ag alloy C415 for airframe applications. Cylinders which had undergone various amounts of shear-forming strain were studied to correlate the grain structure, texture, and mechanical properties developed during and after shear forming.

Theoretical studies of the stretching behavior of carbon nanowires and their superplasticity

Energy Technology Data Exchange (ETDEWEB)

Li, H. [Physics Department, Ocean University of China, Qingdao (China); Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, School of Material Science and Engineering, Shandong University (China)], E-mail: lihuilmy@hotmail.com; Sun, F.W.; Li, Y.F. [Physics Department, Ocean University of China, Qingdao (China); Liu, X.F. [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, School of Material Science and Engineering, Shandong University (China); Liew, K.M. [Department of Building and Construction, City University of Hong Kong, Kowloon (Hong Kong)

2008-09-15

The tensile deformation of carbon nanowire (CNW) is examined by molecular dynamics method. Results indicate that the carbon nanowire undergoes superplastic deformation. The maximum tensile strain of the carbon nanowire could increase to nearly 245% before tensile failure. The maximum stress for a CNW is 16.65 GPa which is lower than carbon nanotube. During the deformation, the carbon nanowire is found to be drawn a single atomic chain.

Durability and degradation of HT9 based alloy waste forms with variable Ni and Cr content

Energy Technology Data Exchange (ETDEWEB)

Olson, L. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2016-12-31

Short-term electrochemical and long-term hybrid electrochemical corrosion tests were performed on alloy waste forms in reference aqueous solutions that bound postulated repository conditions. The alloy waste forms investigated represent candidate formulations that can be produced with advanced electrochemical treatment of used nuclear fuel. The studies helped to better understand the alloy waste form durability with differing concentrations of nickel and chromium, species that can be added to alloy waste forms to potentially increase their durability and decrease radionuclide release into the environment.

Manifold free multiple sheet superplastic forming

Science.gov (United States)

Elmer, John W.; Bridges, Robert L.

2004-01-13

Fluid-forming compositions in a container attached to enclosed adjacent sheets are heated to relatively high temperatures to generate fluids (gases) that effect inflation of the sheets. Fluid rates to the enclosed space between the sheets can be regulated by the canal from the container. Inflated articles can be produced by a continuous, rather than batch-type, process.

Forming characteristics of artificial aging Al-Mg-Si-Cu sheet alloys

Science.gov (United States)

Klos, Artur; Kellner, Sven; Wortberg, Daniel; Walter, Philipp; Bassi, Corrado; Merklein, Marion

2017-10-01

AA6111 is a commonly used aluminum alloy for body-in-white (BIW) components with good bake-hardening response, high strength and excellent formability. For industrial applications various process strategies are considered to reach strength of about 250 MPa in the final body part with that type of alloy. The purpose of this paper is to discuss recent process strategies of high-strength AA6111 sheets to evaluate the forming characteristics, precipitation kinetics dissolution and mechanical properties in the final condition. The forming behavior is investigated by four potential process chains after single-stage or multi-stage heat treatment including T4 (pre-aged at > 80 °C after quenching), T61 (T4 + artificial aged at 120-150 °C for 10-18 h), T6 (T4 + artificial aged at 180-220°C up to 12 h) and PFHT (T4 + post form heat treatment at 205°C for 30 min). The experimental input for characterization of the formability consists of tensile tests, bending tests and drawing tests. Differential Scanning Calorimetry (DSC) is used, to correlate the forming behavior with the precipitation distribution in the advanced stages of aging. The study shows that the forming behavior is strongly dependent on the condition the alloy.

Fiscal 2000 report on result of R and D of industrial science and technology that creates new industry. Development of supermetal technology (development of nano-amorphous structured material); 2000 nendo super metal no gijutsu kaihatsu seika hokokusho. Nano amorphous kozo seigyo zairyo no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

R and D was conducted for the purpose of manufacturing innovative iron-based alloy materials that excel in high temperature strength, toughness and superplastic forming, with fiscal 2000 results compiled. In the technological study on high-speed grain accumulation and superplastic forming, the researchers were engrossed in developing an aluminum bulk material of nano-crystals. This year, an Al-Fe two-element based alloy using Fe element was evaluated in the composition, thermal processing conditions and physical properties, with a bulk material obtained having a grain size of several tens in nm at 2at% Fe level, a strength of 750-850 MPa and a tenacity (Kc value) of 45-65 MPa(center dot)m{sup 1/2}. In the research of technologies for utilizing and controlling high density energy, design of materials was progressed for strong-acid resistant dew point corrosion materials, leading to the discovery of an alloy composition Ni-10Cr-5Nb-16P-4B whose subcooled liquid zone was wider than the Ta-added alloy of the previous year. Use of He gas as injection gas enabled a quality amorphous powder to be obtained in kg units. In the development of bulk amorphous producing technologies, this powder was thermostatically rolled to make a dense bulk amorphous plate of 2.8 mm thick and about 100 mm long. (NEDO)

Glass-forming ability and crystallization behavior of some binary and ternary Ni-based glassy alloys

International Nuclear Information System (INIS)

Louzguine-Luzgin, Dmitri V.; Louzguina-Luzgina, Larissa V.; Xie Guoqiang; Li Song; Zhang Wei; Inoue, Akihisa

2008-01-01

The purpose of the current paper is to study the influence of Ti, V, Nb, Al, Sn and Pd additions on the glass-forming ability, formation of a supercooled liquid region and a devitrification process of some Ni-Zr glassy alloys as well as to compare the results with those obtained for similar Cu-based alloys studied earlier. The Ni-based glassy alloys were investigated by using X-ray diffraction, differential scanning and isothermal calorimetries. Although the studied Ni-based alloys showed high values of the reduced glass-transition temperature of about 0.6, their glass-forming ability is quite low. This fact may be explained by low stability of the supercooled liquid against crystallization and formation of the equilibrium intermetallic compounds with a high growth rate compared to those observed in similar Cu-based alloys studied earlier. Relatively low thermal conductivity of Ni-based alloys is also found to be another factor limiting their glass-forming ability

Properties of WZ21 (%wt) alloy processed by a powder metallurgy route.

Science.gov (United States)

Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

2015-06-01

Microstructure, mechanical properties and corrosion behaviour of WZ21 (%wt) alloy prepared by a powder metallurgy route from rapidly solidified powders have been studied. Results were compared to those of the same alloy prepared through a conventional route of casting and extrusion. The microstructure of the extruded ingot consisted of α-Mg grains and Mg3Zn3Y2 (W-phase) and LPSO-phase particles located at grain boundaries. Moreover, stacking faults were also observed within α-Mg grains. The alloy processed by the powder metallurgy route exhibited a more homogeneous and finer microstructure, with a grain size of 2 μm. In this case W-phase and Mg24Y5 phase were identified, but not the LPSO-phase. The microstructural refinement induced by the use of rapidly solidified powders strengthened the alloy at room temperature and promoted superplasticity at higher strain rates. Corrosion behaviour in PBS medium evidenced certain physical barrier effect of the almost continuous arrangements of second phases aligned along the extrusion direction in conventionally processed WZ21 alloy, with a stable tendency around 7 mm/year. On the other hand, powder metallurgy processing promoted significant pitting corrosion, inducing accelerated corrosion rate during prolonged immersion times. Copyright © 2015 Elsevier Ltd. All rights reserved.

TEM characterization of corrosion products formed on a SS-15ZR alloy

International Nuclear Information System (INIS)

Luo, J. S.; Abraham, D. P.

2000-01-01

The corrosion products formed on a stainless steel-15Zr (SS-15Zr) alloy have been characterized by transmission electron microscopy (TEM) and energy dispersive x-ray spectroscopy (EDS). Examination of alloy particles that were immersed in 90 C deionized water for two years revealed that different corrosion products were formed on the stainless steel and intermetallic phases. Two corrosion products were identified on an austenite particle: trevorite (NiFe 2 O 4 ) in the layer close to the metal and maghemite (Fe 2 O 3 ) in the outer layer. The corrosion layer formed on the intermetallic was uniform, adherent, and amorphous. The EDS analysis indicated that the layer was enriched in zirconium when compared with the intermetallic composition. High-resolution TEM images of the intermetallic-corrosion layer interface show an interlocking metal-oxide interface which may explain the relatively strong adherence of the corrosion layer to the intermetallic surface. These results will be used to evaluate corrosion mechanisms and predict long-term corrosion behavior of the alloy waste form

Microstructurally Controlled Mechanical Properties of Al-Mg-Si Alloys for Warm Forming Applications

NARCIS (Netherlands)

Ghosh, M.

2011-01-01

Owing to their light weight and excellent corrosion resistance the use of aluminium alloys in automotive industries is increasing progressively. However, aluminium alloys remain mainly handicapped by poor room temperature formability compared to steel. Increasing temperature during forming, but

The study of defects in metallic alloys by positron annihilation spectroscopy

International Nuclear Information System (INIS)

Romero, R.; Salgueiro, W.; Somoza, A.

1990-01-01

Positron annihilation spectroscopy (PAS) has become in a very useful non destructive testing to the study of condensed matter. Specially, in the last two decades, with the advent of solid state detectors and high-resolution time spectrometers. The basic information obtained with PAS in solid-state physics is on electronic structure in free defect materials. However, positron annihilation techniques (lifetime, angular correlation and Doppler broadening) have been succesfully applied to study crystal lattice defects with lower-than-average electron density, such as vacancies, small vacancy clusters, etc.. In this sense, information about: vacancy formation and migration energies, dislocations, grain boundaries, solid-solid phase transformation and radiation damage was obtained. In this work the application of the positron lifetime technique to study the thermal effects on a fine-grained superplastic Al-Ca-Zn alloy and the quenched-in defects in monocrystals of β Cu-Zn-Al alloy for several quenching temperatures is shown. (Author) [es

Ti-Pt Alloys form mechanical milling

CSIR Research Space (South Africa)

Nxumalo, S

2009-12-01

Full Text Available C maximum in these alloys. A few researchers have studied the martensitic transformation in TiPt alloys using arc melted cast samples. In this work high temperature shape memory alloys are targeted using powder metallurgy as a processing route....

Strong composition-dependence on glass-forming ability in Ni-(Ti,Zr)-Si pseudo-ternary alloys

International Nuclear Information System (INIS)

Yang, H.; Wang, J.Q.; Li, Y.

2006-01-01

The glass formation in Ni-(Ti,Zr)-Si pseudo-ternary alloys was studied. For suction casting, by carefully adjusting the alloy composition and studying the microstructure changes, the best glass-forming alloy with a 2 mm diameter is pinpointed in a narrow composition region of 57.5-58.5 at.% Ni, 36.5-38.5 at.% (Ti + Zr) and 5-5.5 at.% Si. The main competing crystalline phases, identified by XRD and SEM, were Ni 10 (Zr,Ti) 7 , Ni(Ti,Zr) and an unidentified Si-containing phase. Our results indicate a clear need for monitoring the microstructure change in the cross section of the ingots to locate the best glass-forming alloys

Effect of similar elements on improving glass-forming ability of La-Ce-based alloys

International Nuclear Information System (INIS)

Zhang Tao; Li Ran; Pang Shujie

2009-01-01

To date the effect of unlike component elements on glass-forming ability (GFA) of alloys have been studied extensively, and it is generally recognized that the main consisting elements of the alloys with high GFA usually have large difference in atomic size and atomic interaction (large negative heat of mixing) among them. In our recent work, a series of rare earth metal-based alloy compositions with superior GFA were found through the approach of coexistence of similar constituent elements. The quinary (La 0.5 Ce 0.5 ) 65 Al 10 (Co 0.6 Cu 0.4 ) 25 bulk metallic glass (BMG) in a rod form with a diameter up to 32 mm was synthesized by tilt-pour casting, for which the glass-forming ability is significantly higher than that for ternary Ln-Al-TM alloys (Ln = La or Ce; TM = Co or Cu) with critical diameters for glass-formation of several millimeters. We suggest that the strong frustration of crystallization by utilizing the coexistence of La-Ce and Co-Cu to complicate competing crystalline phases is helpful to construct BMG component with superior GFA. The results of our present work indicate that similar elements (elements with similar atomic size and chemical properties) have significant effect on GFA of alloys.

The Properties of 7xxx Series Alloys Formed by Alloying Additions

Directory of Open Access Journals (Sweden)

Kwak Z.

2015-06-01

Full Text Available Currently there is a constant development in the field of aluminium alloys engineering. This results from, i.a., better understanding of the mechanisms that direct strengthening of these alloys and the role of microalloying. Now it is microalloying in aluminum alloys that is receiving a lot of attention. It affects substantially the macro- and microstructure and kinetics of phase transformation influencing the properties during production and its exploitation. 7xxx series aluminum alloys, based on the Al-Zn-Mg-Cu system, are high-strength alloys, moreover, the presence of Zr and Sr further increases their strength and improves resistance to cracking.

Hardening mechanisms of spray formed Al-Zn-Mg-Cu alloys with scandium and other elemental additions

International Nuclear Information System (INIS)

Sharma, M.M.; Amateau, M.F.; Eden, T.J.

2006-01-01

The hardening mechanisms in spray formed Al-Zn-Mg-Cu alloys with additions of chromium, zinc and scandium were studied. The microstructure of the spray formed alloys was analyzed by transmission electron microscopy. A range of tensile strengths were achieved, and varied based on elemental additions, and second phase particle strengthening. To explain the significantly higher strength in one alloy with scandium, theoretical results due to the yield stress of Al-Zn-Mg-Cu alloys as a function of volume fraction and precipitate particle size, were compared to experimental data. Both the possibilities of coherency and order strengthening are examined. The significant additional hardening achieved in the alloy with scandium is attributed to small ordered particles of Al 3 Sc, which precipitated during aging

Semi-solid metal forming of beryllium-reinforced aluminum alloys

International Nuclear Information System (INIS)

Haws, W.; Lane, L.; Marder, J.; Nicholas, N.

1995-01-01

A Powder Metallurgy (PM) based, Semi-Solid Metal (SSM) forming process has been developed to produce low cost near-net shapes of beryllium-reinforced aluminum alloys. Beryllium acts as a reinforcing additive to the aluminum, in which there is nearly no mutual solid solubility. The modulus of elasticity of the alloy dramatically increases, while the density and thermal expansion coefficient decrease with increasing beryllium content. The material is suitable for complex thermal management and vibration resistance applications, as well as for airborne components which are density and stiffness sensitive. The forming process involves heating a blank of the material to a temperature at which the aluminum is semi-solid and the beryllium is solid. The semi-solid blank is then injected without turbulence into a permanent mold. High quality, near net shape components can be produced which are functionally superior to those produced by other permanent mold processes. Dimensional accuracy is equivalent to or better than that obtained in high pressure die casting. Cost effectiveness is the primary advantage of this technique compared to other forming processes. The advantages and limitations of the process are described. Physical and mechanical property data are presented, as well as directions for future investigation

The glass-forming ability of model metal-metalloid alloys

Energy Technology Data Exchange (ETDEWEB)

Zhang, Kai; Liu, Yanhui; Schroers, Jan [Department of Mechanical Engineering and Materials Science, Yale University, New Haven, Connecticut 06520 (United States); Center for Research on Interface Structures and Phenomena, Yale University, New Haven, Connecticut 06520 (United States); Shattuck, Mark D. [Department of Physics and Benjamin Levich Institute, The City College of the City University of New York, New York, New York 10031 (United States); Department of Mechanical Engineering and Materials Science, Yale University, New Haven, Connecticut 06520 (United States); O’Hern, Corey S. [Department of Mechanical Engineering and Materials Science, Yale University, New Haven, Connecticut 06520 (United States); Center for Research on Interface Structures and Phenomena, Yale University, New Haven, Connecticut 06520 (United States); Department of Physics, Yale University, New Haven, Connecticut 06520 (United States); Department of Applied Physics, Yale University, New Haven, Connecticut 06520 (United States)

2015-03-14

Bulk metallic glasses (BMGs) are amorphous alloys with desirable mechanical properties and processing capabilities. To date, the design of new BMGs has largely employed empirical rules and trial-and-error experimental approaches. Ab initio computational methods are currently prohibitively slow to be practically used in searching the vast space of possible atomic combinations for bulk glass formers. Here, we perform molecular dynamics simulations of a coarse-grained, anisotropic potential, which mimics interatomic covalent bonding, to measure the critical cooling rates for metal-metalloid alloys as a function of the atomic size ratio σ{sub S}/σ{sub L} and number fraction x{sub S} of the metalloid species. We show that the regime in the space of σ{sub S}/σ{sub L} and x{sub S} where well-mixed, optimal glass formers occur for patchy and LJ particle mixtures, coincides with that for experimentally observed metal-metalloid glass formers. Thus, our simple computational model provides the capability to perform combinatorial searches to identify novel glass-forming alloys.

Microstructural and Mechanical Characterization of Shear Formed Aluminum Alloys for Airframe and Space Applications

Science.gov (United States)

Troeger, L. P.; Domack, M. S.; Wagner, J. A.

1998-01-01

Advanced manufacturing processes such as near-net-shape forming can reduce production costs and increase the reliability of launch vehicle and airframe structural components through the reduction of material scrap and part count and the minimization of joints. The current research is an investigation of the processing-microstructure-property relationship for shear formed cylinders of the Al-Cu-Li-Mg-Ag alloy 2195 for space applications and the Al-Cu-Mg-Ag alloy C415 for airframe applications. Cylinders which have undergone various amounts of shear-forming strain have been studied to assess the microstructure and mechanical properties developed during and after shear forming.

Roll-to-Roll Nanoforming of Metals Using Laser-Induced Superplasticity.

Science.gov (United States)

Goswami, Debkalpa; Munera, Juan C; Pal, Aniket; Sadri, Behnam; Scarpetti, Caio Lui P G; Martinez, Ramses V

2018-05-24

This Letter describes a low-cost, scalable nanomanufacturing process that enables the continuous forming of thin metallic layers with nanoscale accuracy using roll-to-roll, laser-induced superplasticity (R2RLIS). R2RLIS uses a laser shock to induce the ultrahigh-strain-rate deformation of metallic films at room temperature into low-cost polymeric nanomolds, independently of the original grain size of the metal. This simple and inexpensive nanoforming method does not require access to cleanrooms and associated facilities, and can be easily implemented on conventional CO 2 lasers, enabling laser systems commonly used for rapid prototyping or industrial cutting and engraving to fabricate uniform and three-dimensional crystalline metallic nanostructures over large areas. Tuning the laser power during the R2RLIS process enables the control of the aspect ratio and the mechanical and optical properties of the fabricated nanostructures. This roll-to-roll technique successfully fabricates mechanically strengthened gold plasmonic nanostructures with aspect ratios as high as 5 that exhibit high oxidation resistance and strong optical field enhancements. The CO 2 laser used in R2RLIS can also integrate the fabricated nanostructures on transparent flexible substrates with robust interfacial contact. The ability to fabricate ultrasmooth metallic nanostructures using roll-to-roll manufacturing enables the large scale production, at a relatively low-cost, of flexible plasmonic devices toward emerging applications.

QuikForm: Intelligent deformation processing of structural alloys

Energy Technology Data Exchange (ETDEWEB)

Bourcier, R.J.; Wellman, G.W.

1994-09-01

There currently exists a critical need for tools to enhance the industrial competitiveness and agility of US industries involved in deformation processing of structural alloys. In response to this need, Sandia National Laboratories has embarked upon the QuikForm Initiative. The goal of this program is the development of computer-based tools to facilitate the design of deformation processing operations. The authors are currently focusing their efforts on the definition/development of a comprehensive system for the design of sheet metal stamping operations. The overall structure of the proposed QuikForm system is presented, and the focus of their thrust in each technical area is discussed.

Multifunctional Beta Ti Alloy with Improved Specific Strength

Science.gov (United States)

Park, Chan Hee; Hong, Jae-Keun; Lee, Sang Won; Yeom, Jong-Taek

2017-12-01

Gum metals feature properties such as ultrahigh strength, ultralow elastic modulus, superelasticity, and superplasticity. They are composed of elements from Groups 4 and 5 of the periodic table and exist when the valance electron concentration (\\overline{e/a}) is 4.24; the bond order (\\overline{Bo}) is 2.87; and the "d" electron-orbital energy level (\\overline{Md}) is 2.45 eV. Typical compositions include Ti-23Nb-2Zr-0.7Ta-O and Ti-12Ta-9Nb-6Zr-3 V-O, which contain large amounts of heavy Group-5 elements such as Nb and Ta. In the present study, to improve the specific strength of a multifunctional beta Ti alloy, three alloys (Ti-20Nb-5Zr-1Fe-O, Ti-12Zr-10Mo-4Nb-O, and Ti-24Zr-9Cr-3Mo-O) were designed by satisfying the above three requirements while adding Fe, Mo, and Cr, which are not only lightweight but also have strong hardening effects. Microstructural and mechanical property analyses revealed that Ti-20Nb-5Zr-1Fe-O has a 25% higher specific strength than gum metal while maintaining an ultralow elastic modulus.

Characterization of a Fe-based alloy system for an AFCI metallic waste form - 16134

International Nuclear Information System (INIS)

Williamson, Mark J.; Sindelar, Robert L.

2009-01-01

The AFCI waste management program aims to provide a minimum volume stable waste form for high level radioactive waste from the various process streams. The AFCI Integrated Waste Management Strategy document has identified a Fe-Zr metallic waste form (MWF) as the baseline alloy for disposal of Tc metal, undissolved solids, and TRUEX fission product wastes. Several candidate alloys have been fabricated using vacuum induction melting to investigate the limits of waste loading as a function of Fe and Zr content. Additional melts have been produced to investigate source material composition. These alloys have been characterized using SEM/EDS and XRD. Phase assemblage and specie partitioning of Re metal (surrogate for Tc) and noble metal FP elements into the phases is reported. (authors)

Zr/ZrC modified layer formed on AISI 440B stainless steel by plasma Zr-alloying

Energy Technology Data Exchange (ETDEWEB)

Shen, H.H.; Liu, L.; Liu, X.Z.; Guo, Q.; Meng, T.X.; Wang, Z.X.; Yang, H.J.; Liu, X.P., E-mail: liuxiaoping@tyut.edu.cn

2016-12-01

Highlights: • A Zr/ZrC modified layer was formed on AISI 440B stainless steel using plasma surface Zr-alloying. • The thickness of the modified layer increases with alloying temperature and time. • Formation mechanism of the modified layer is dependent on the mutual diffusion of Zr and substrate elements. • The modified surface shows an improved wear resistance. - Abstract: The surface Zr/ZrC gradient alloying layer was prepared by double glow plasma surface alloying technique to increase the surface hardness and wear resistance of AISI 440B stainless steel. The microstructure of the Zr/ZrC alloying layer formed at different alloying temperatures and times as well as its formation mechanism were discussed by using scanning electron microscopy, glow discharge optical emission spectrum, X-ray diffraction and X-ray photoelectron spectroscopy. The adhesive strength, hardness and tribological property of the Zr/ZrC alloying layer were also evaluated in the paper. The alloying surface consists of the Zr-top layer and ZrC-subsurface layer which adheres strongly to the AISI 440B steel substrate. The thickness of the Zr/ZrC alloying layer increases gradually from 16 μm to 23 μm with alloying temperature elevated from 900 °C to 1000 °C. With alloying time from 0.5 h to 4 h, the alloyed depth increases from 3 μm to 30 μm, and the ZrC-rich alloyed thickness vs time is basically parabola at temperature of 1000 °C. Both the hardness and wear resistance of the Zr/ZrC alloying layer obviously increase compared with untreated AISI 440B steel.

Microstructure changes in superplastically deformed ultrafine-grained Al-3Mg-0.2Sc alloy

Czech Academy of Sciences Publication Activity Database

Král, Petr; Dvořák, Jiří; Kvapilová, Marie; Horita, Z.; Sklenička, Václav

2015-01-01

Roč. 5, č. 3 (2015), s. 306-312 ISSN 2218-5046 R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : ultrafine-grained microstructure * aluminium alloy * equal-channel angular pressing * electron back scatter diffraction Subject RIV: JJ - Other Materials

Glass forming ability: Miedema approach to (Zr, Ti, Hf)-(Cu, Ni) binary and ternary alloys

Energy Technology Data Exchange (ETDEWEB)

Basu, Joysurya [Department of Chemical, Materials and Biomolecular Engineering, 191 Auditorium Road, University of Connecticut, Storrs 06269, CT (United States)], E-mail: jbasu@engr.uconn.edu; Murty, B.S. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600036 (India); Ranganathan, S. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India)

2008-10-06

Miedema's approach has been useful in determining the glass forming composition range for a particular alloy system. The concept of mixing enthalpy and mismatch entropy can be used in order to quantify Inoue's criteria of bulk metallic glass formation. In the present study, glass forming composition range has been determined for different binary and ternary (Zr, Ti, Hf)-(Cu, Ni) alloys based on the mixing enthalpy and mismatch entropy calculations. Though copper and nickel appear next to each other in the periodic table, the glass forming ability of the copper and nickel bearing alloys is different. Thermodynamic analysis reveals that the glass forming behaviour of Zr and Hf is similar, whereas it is different from that of Ti. The smaller atomic size of Ti and the difference in the heat of mixing of Ti, Zr, Hf with Cu and Ni leads to the observed changes in the glass forming behaviour. Enthalpy contour plots can be used to distinguish the glass forming compositions on the basis of the increasing negative enthalpy of the composition. This method reveals the high glass forming ability of binary Zr-Cu, Hf-Cu, Hf-Ni systems over a narrow composition range.

Glass forming ability of Al–Ni–La alloys with Si addition

International Nuclear Information System (INIS)

Yi, J.J.; Xiong, X.Z.; Inoue, A.; Kong, L.T.; Li, J.F.

2015-01-01

(Al_8_5_._5Ni_9_._5La_5)_1_0_0_−_xSi_x, (Al_8_6Ni_9La_5)_1_0_0_−_xSi_x, (Al_8_6Ni_9_._5La_4_._5)_1_0_0_−_xSi_x, (Al_8_6Ni_1_0La_4)_1_0_0_−_xSi_x and (Al_8_6Ni_1_0_._5La_3_._5)_1_0_0_−_xSi_x alloys, where x = 0.0, 0.2, 0.5, 1.0, 1.5 and 2.0, were cast under the same suction casting conditions into a wedge-shaped copper mold for investigating the effect of Si addition on the glass-forming ability (GFA). The GFA of the Al–Ni–La base alloys, except for the optimal glass former (Al_8_5_._5Ni_9_._5La_5), is enhanced when a proper content of Si is added. The largest content of Si up to which GFA can be enhanced changes in the following order of the base alloys: Al_8_6Ni_9La_5, Al_8_6Ni_9_._5La_4_._5, Al_8_6Ni_1_0La_4 and Al_8_6Ni_1_0_._5La_3_._5. The enhancement of GFA due to Si addition becomes more significant as the La content decreases. This is presumably because more free Al atoms are present in the base alloy. - Highlights: • 0.2–2.0 at. % Si was added to each ternary base alloy. • Wedge-shaped samples were suction cast to obtain the glass-forming ability (GFA). • The GFA of the ternary non-optimal glass formers can be enhanced by Si addition. • The number of free-Al atoms dominates the best Si addition.

Superplasticity and Micro-arrayed Deep-Drawing Behavior of Ni-Co/GO Nanocomposite

Science.gov (United States)

Wang, Guofeng; Zhao, Shanshan; Li, You; Yang, Chao; Liu, Siyu

2017-10-01

In this article, Ni-Co/GO nanocomposite was fabricated by AC pulse electrodeposition method. The room temperature strength tests and the superplasticity of the nanocomposite were investigated by the tensile tests. A 5 × 5 micro-arrayed deep-drawing die was designed to explore the feasibility of micro-forming. The as-deposited material has a narrow grain size distribution with a mean grain size of 50 nm. The addition of GO as a reinforcing phase can effectively enhance the room temperature tensile strength of the nanocomposite, but reduce the plasticity. When adding GO to the plating bath, a maximum elongation of 467% was observed for the specimen with a GO content of 0.01 g/L at 773 K and a strain rate of 1.67 × 10-3 s-1 by tensile tests. Micro-arrayed deep-drawing tests were subsequently performed with male die diameter of 0.58 mm and female die diameter of 0.8 mm. The experimental relative drawing height values were measured and compared with the deep-drawing parts without GO additive. It is found that the micro-arrayed deep-drawing with rigid male die at high temperature was feasible and forming parts with good shape could be got. The thickness distribution analysis of the deep-drawing parts showed that wall thickness changed ranging from 53 to 95 μm, and the thickness reduction at the punch fillet is the most obvious.

Technological aspects regarding machining the titanium alloys by means of incremental forming

Directory of Open Access Journals (Sweden)

Bologa Octavian

2017-01-01

Full Text Available Titanium alloys are materials with reduced formability, due to their low plasticity. However, today there are high demands regarding their use in the automotive industry and in bio-medical industry, for prosthetic devices. This paper presents some technological aspects regarding the machinability of titanium alloys by means of incremental forming. The research presented in this paper aimed to demonstrate that the parts made from these materials could be machined at room temperature, in certain technological conditions.

Electrochemical characterization of oxide film formed at high temperature on Alloy 690

Energy Technology Data Exchange (ETDEWEB)

Abraham, Geogy J., E-mail: gja@barc.gov.in [Materials Science Division, BARC, Mumbai 400 085 (India); Bhambroo, Rajan [Deptt. of Metallurgical Engg. and Mat. Sci., IIT Bombay, Mumbai 400 076 (India); Kain, V. [Materials Science Division, BARC, Mumbai 400 085 (India); Shekhar, R. [CCCM, BARC, Hyderabad 500 062 (India); Dey, G.K. [Materials Science Division, BARC, Mumbai 400 085 (India); Raja, V.S. [Deptt. of Metallurgical Engg. and Mat. Sci., IIT Bombay, Mumbai 400 076 (India)

2012-02-15

Highlights: Black-Right-Pointing-Pointer GD-QMS studies of high temperature oxide film formed on Alloy 690. Black-Right-Pointing-Pointer Defect density reduced with increase in temperature. Black-Right-Pointing-Pointer Electrochemical behaviour of oxide film correlated to the Cr-content in oxide. - Abstract: High temperature passivation studies on Alloy 690 were carried out in lithiated water at 250 Degree-Sign C, 275 Degree-Sign C and 300 Degree-Sign C for 72 h. The passive films were characterized by glow discharge-quadrupole mass spectroscopy (GD-QMS) for compositional variation across the depth and micro laser Raman spectroscopy for oxide composition on the surface. The defect density in the oxide films was established from the Mott-Schottky analysis using electrochemical impedance spectroscopy. Electrochemical experiments at room temperature in chloride medium revealed best passivity behaviour by the oxide film formed at 300 Degree-Sign C for 72 h. The electrochemical studies were correlated to the chromium (and oxygen) content of the oxide films. Autoclaving at 300 Degree-Sign C resulted in the best passive film formation on Alloy 690 in lithiated water.

Development of Cast Alumina-forming Austenitic Stainless Steel Alloys for use in High Temperature Process Environments

Energy Technology Data Exchange (ETDEWEB)

Muralidharan, Govindarajan [ORNL; Yamamoto, Yukinori [ORNL; Brady, Michael P [ORNL; Pint, Bruce A [ORNL; Pankiw, Roman [Duraloy Technologies Inc; Voke, Don [Duraloy Technologies Inc

2015-01-01

There is significant interest in the development of alumina-forming, creep resistant alloys for use in various industrial process environments. It is expected that these alloys can be fabricated into components for use in these environments through centrifugal casting and welding. Based on the successful earlier studies on the development of wrought versions of Alumina-Forming Austenitic (AFA) alloys, new alloy compositions have been developed for cast products. These alloys achieve good high-temperature oxidation resistance due to the formation of protective Al₂O₃ scales while multiple second-phase precipitation strengthening contributes to excellent creep resistance. This work will summarize the results on the development and properties of a centrifugally cast AFA alloy. This paper highlights the strength, oxidation resistance in air and water vapor containing environments, and creep properties in the as-cast condition over the temperature range of 750°C to 900°C in a centrifugally cast heat. Preliminary results for a laboratory cast AFA composition with good oxidation resistance at 1100°C are also presented.

Dynamic grain growth in superplastic Y-TZP and Al2O3/YTZ

International Nuclear Information System (INIS)

Nieh, T.G.; Tomasello, C.M.; Wadsworth, J.

1990-01-01

This paper reports that both static and dynamic grain growth have been studied during superplastic deformation of fine-grained yttria-stabilized tetragonal zirconia (Y-TZP) and alumina reinforced yttria-stabilized tetragonal zirconia (Al 2 O 3 /YTZ). Grain growth was observed in both materials at temperatures above 1350 degrees C. In the case of Y-TZP, both static and dynamic grain growth were found to obey a similar equation of the form: D 3 -D 0 3 = kt where D is the instantaneous grain size, D 0 is the initial grain size, t is the time, and k is a kinetic constant which depends primarily on temperature and grain boundary energy. The activation energies for Y-TZP were approximately 580 and 520 kJ/mol, for static and dynamic grain growth, respectively. In the case of Al 2 O 3 /YTZ, it was found that the grain growth rate for the Al 2 O 3 phase was slower than that for the ZrO 2 phase. The growth rate of the ZrO 2 phase in Al 2 O 3 /YTZ is, however, similar to that in monolithic ZrO 2 i.e., Y-TZP

Density and glass forming ability in amorphous atomic alloys: The role of the particle softness

International Nuclear Information System (INIS)

Douglass, Ian; Hudson, Toby; Harrowell, Peter

2016-01-01

A key property of glass forming alloys, the anomalously small volume difference with respect to the crystal, is shown to arise as a direct consequence of the soft repulsive potentials between metals. This feature of the inter-atomic potential is demonstrated to be responsible for a significant component of the glass forming ability of alloys due to the decrease in the enthalpy of fusion and the associated depression of the freezing point.

Density and glass forming ability in amorphous atomic alloys: The role of the particle softness

Energy Technology Data Exchange (ETDEWEB)

Douglass, Ian; Hudson, Toby; Harrowell, Peter [School of Chemistry, University of Sydney, Sydney, NSW (Australia)

2016-04-14

A key property of glass forming alloys, the anomalously small volume difference with respect to the crystal, is shown to arise as a direct consequence of the soft repulsive potentials between metals. This feature of the inter-atomic potential is demonstrated to be responsible for a significant component of the glass forming ability of alloys due to the decrease in the enthalpy of fusion and the associated depression of the freezing point.

Anisotropic ionic conductivity observed in superplastically deformed yttria-stabilized zirconia/alumina composite

International Nuclear Information System (INIS)

Drennan, J.; Swain, M.V.; Badwal, S.P.S.

1989-01-01

Ionic conductivity measurements on a yttria-stabilized tetragonal zirconia polycrystal/alumina composite subjected to superplastic deformation demonstrate anisotropic character. Parallel to the pressing direction, the grain-boundary resistance to oxygen ion mobility is 25% to 30% higher than that measured perpendicular to the pressing direction. The same directional dependency on the volume conductivity is observed but is less pronounced, showing approximately a 9% difference. Microstructural evidence reveals an agglomeration and elongation of alumina particles perpendicular to the pressing direction, and it is suggested that this phenomenon restricts the passage of ions parallel to the compression direction, giving rise to the anisotropic nature of the conductivity measurements

Preferred crystallite orientations depth profile in the two phase alloy Zn-22% wt Al, determined by X-ray and neutron diffraction

International Nuclear Information System (INIS)

Palacios G, J.; Casas E, J.L.; Ita, A. de

1998-01-01

In order to observe the texture inhomogeneity of the Zn-22% wt Al alloy, polar figures for the α -phase (111) and β -phase (002) reflections were measured by X-ray diffraction at four different depths in a hot rolled sheet sample. Also a sample in the form of a cube was assembled with several pieces of the sheet, with the same degree of deformation, to make it suitable for the measurement of its polar figures by means of neutron diffraction. In both phases, the corresponding typical rolling texture was observed. Therefore, it does not seem to exist any strong correlation between preferred orientations in both phases, as it might be expected. β -phase polar figures show a homogeneous texture, with a very small increasing orientation dispersion related to depth. The α -phase polar figures are very weak and they vary statistically but retaining the main characteristics of hot rolling polar figures. Neutron diffraction polar figures were also obtained and the results are in good agreement with the X-ray polar figures. Probably, easy grain boundary sliding, which is one of the main mechanisms of superplasticity in this alloy, is also responsible for a homogeneous distribution of strain and stress in the bulk of the sample. (Author)

Ductile Bulk Aluminum-Based Alloy with Good Glass-Forming Ability and High Strength

International Nuclear Information System (INIS)

Long-Chao, Zhuo; Shu-Jie, Pang; Hui, Wang; Tao, Zhang

2009-01-01

Based on a new approach for designing glassy alloy compositions, bulk Al-based alloys with good glass-forming ability (GFA) are synthesized. The cast Al 86 Si 0.5 Ni 4.06 Co 2.94 Y 6 Sc 0.5 rod with a diameter of 1 mm shows almost fully amorphous structure besides about 5% fcc-Al nucleated in the center of the rod. The bulk alloy with high Al concentration exhibits an ultrahigh yield strength of 1.18 GPa and maximum strength of 1.27 GPa as well as an obvious plastic strain of about 2.4% during compressive deformation. This light Al-based alloy with good GFA and mechanical properties is promising as a new high specific strength material with good deformability. (condensed matter: structure, mechanical and thermal properties)

Glass-forming ability and stability of ternary Ni-early transition metal (Ti/Zr/Hf) alloys

Energy Technology Data Exchange (ETDEWEB)

Basu, Joysurya [Department of Metallurgy, Indian Institute of Science, Bangalore 560 012 (India); Ranganathan, S. [Department of Metallurgy, Indian Institute of Science, Bangalore 560 012 (India)]. E-mail: rangu@met.iisc.ernet.in

2006-08-15

Four Ni-bearing Ti, Zr and Hf ternary alloys of nominal composition Zr{sub 41.5}Ti{sub 41.5}Ni{sub 17}, Zr{sub 25}Ti{sub 25}Ni{sub 50}, Zr{sub 41.5}Hf{sub 41.5}Ni{sub 17} and Ti{sub 41.5}Hf{sub 41.5}Ni{sub 17} were rapidly solidified in order to produce ribbons. The Zr-Ti-Ni and Ti-Hf-Ni alloys become amorphous, whereas the Zr-Hf-Ni alloy shows precipitation of a cubic phase. The devitrification of all three alloys was followed and the relative tendency to form nanoquasicrystals and cF96 phases analysed. The relative glass-forming ability of the alloys can be explained by taking into account their atomic size difference. Addition of Ni often leads to quasicrystallisation or quasicrystal-related phases. This can be explained by the atomic radius and heat of mixing of the constituent elements. The phases precipitated at the initial stages of crystallisation indicate the possible presence of Frank-Kasper polyhedral structure in the amorphous alloys. Structural analysis reveals that the Laves and the anti-Laves phases have the same polyhedral structural unit, which is similar to the structural characteristics of glass.

Tribological Behaviour of the Ceramic Coating Formed on Magnesium Alloy

International Nuclear Information System (INIS)

Chen Fei; Zhou Hai; Chen Qiang; Ge Yuanjing; Lv Fanxiu

2007-01-01

Micro-arc oxidation is a recently developed surface treatment technology under anodic oxidation. Through micro-arc oxidation, a ceramic coating is directly formed on the surface of magnesium alloy, by which its surface property is significantly improved. In this paper, a dense ceramic oxide coating was prepared on an AZ31 magnesium alloy by micro-arc oxidation in a NaOH-Na 2 SiO 3 -NaB 4 O 7 -(NaPO 3 ) 6 electrolytic solution. Micro-structure, surface morphology and phase composition were analysed using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The tribological behavior of the micro-arc oxidation ceramic coating under dry sliding against GCr15 steel was evaluated on a ball-on-disc test rig. The results showed that the AZ31 alloy was characterized by adhesion wear and scuffing under dry sliding against the steel, while the surface micro-arc oxidation ceramic coating experienced much abated adhesion wear and scuffing under the same testing conditions. The micro-arc oxidation ceramic coating showed good friction-reducing and fair antiwear ability in dry sliding against the steel

Oxidation-induced phase transformations and lifetime limits of chromia-forming nickel-base alloy 625

Energy Technology Data Exchange (ETDEWEB)

Chyrkin, Anton

2011-12-05

For its high creep resistance the commercial nickel-base alloy 625 relies on solid solution strengthening in combination with precipitation hardening by formation of δ-Ni{sub 3}Nb and (Ni,Mo,Si){sub 6}C precipitates during high-temperature service. In oxidizing environments the alloy forms a slow growing, continuous chromia layer on the material surface which protects the alloy against rapid oxidation attack. The growth of the chromia base oxide scale results during exposure at 900-1000 C in oxidation-induced chromium depletion in the subsurface zone of the alloy. Microstructural analyses of the cross-sectioned specimens revealed that this process results in formation of a wide subsurface zone in which the mentioned strengthening phases are dissolved, in spite of the fact that both phases do not contain substantial amounts of the scale-forming element chromium. The cross-sectional analyses revealed that, in parallel to the formation of a precipitate depleted zone, a thin, continuous layer of niobium-rich intermetallic precipitates formed in the immediate vicinity of the scale/alloy interface. The Subsurface Phase Enrichment (abbreviated as SPE) was shown to be the result of an uphill-diffusion of niobium, i.e. the element stabilizing the strengthening precipitates δ-Ni{sub 3}Nb, in the chromium activity gradient and is thus a natural consequence of the oxidation-induced chromium depletion beneath the chromia scale. The thermodynamic calculations carried out using the Thermo-Calc/DICTRA software packages revealed that in alloy 625 the chemical activity of niobium decreases with decreasing chromium content. As chromium is being continuously removed from the alloy as the result of the chromia scale growth, the zone of lowest Nb-activity is formed in the location with the lowest chromium concentration, i.e. the scale/alloy interface. This creates a driving force for Nb to diffuse towards the scale/alloy interface against its own concentration gradient, which is known

Random walk analysis of grain motion during superplastic deformation of TZP

International Nuclear Information System (INIS)

Okamoto, T; Yasuda, K; Shiota, T

2009-01-01

This study focuses on grain motion in TZP (Tetragonal Zirconia Polycrystal) ceramics during superplastic deformation. The specimen was 16 times elongated repeatedly at 1400 0 C in air. The increment of true plastic strain was set to be 2%, and the specimen was deformed up to 30.3% true plastic strain finally. After each deformation, displacement vectors of specified 748 grains were measured from their position vectors determined by FE-SEM micrographs. As a result, the grains move to the tensile loading direction in zigzag way. And also, the zigzag motion changes with plastic strain: The grains move randomly (random walk motion) by the first 15% true plastic strain, and then grain motion becomes spatially uniform gradually. It is related to changes of constraint of surrounding matrix.

Aeronautical Cast Ti Alloy and Forming Technology Development

OpenAIRE

ZHANG Meijuan; NAN Hai; JU Zhongqiang; GAO Fuhui; QIE Xiwang; ZHU Langping

2016-01-01

The application and feature of Ti alloy and TiAl alloy for aviation at home and abroad were briefly introduced. According to the patent application status in Ti alloy field, the development of Ti alloy casting technology was analyzed in the recent thirty years, especially the transformation in aviation. Along with the development of aeronautional manufacturing technology and demand of high performance aircraft, Ti alloy casting is changing towards to be large, integral and complicated, and th...

Glass forming ability of Al–Ni–La alloys with Si addition

Energy Technology Data Exchange (ETDEWEB)

Yi, J.J.; Xiong, X.Z. [State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Inoue, A. [State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); WPI-Advanced Institute for Material Research, Tohoku University, Sendai 980-8577 (Japan); Kong, L.T. [State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Li, J.F., E-mail: jfli@sjtu.edu.cn [State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

2015-11-25

(Al{sub 85.5}Ni{sub 9.5}La{sub 5}){sub 100−x}Si{sub x}, (Al{sub 86}Ni{sub 9}La{sub 5}){sub 100−x}Si{sub x}, (Al{sub 86}Ni{sub 9.5}La{sub 4.5}){sub 100−x}Si{sub x}, (Al{sub 86}Ni{sub 10}La{sub 4}){sub 100−x}Si{sub x} and (Al{sub 86}Ni{sub 10.5}La{sub 3.5}){sub 100−x}Si{sub x} alloys, where x = 0.0, 0.2, 0.5, 1.0, 1.5 and 2.0, were cast under the same suction casting conditions into a wedge-shaped copper mold for investigating the effect of Si addition on the glass-forming ability (GFA). The GFA of the Al–Ni–La base alloys, except for the optimal glass former (Al{sub 85.5}Ni{sub 9.5}La{sub 5}), is enhanced when a proper content of Si is added. The largest content of Si up to which GFA can be enhanced changes in the following order of the base alloys: Al{sub 86}Ni{sub 9}La{sub 5}, Al{sub 86}Ni{sub 9.5}La{sub 4.5}, Al{sub 86}Ni{sub 10}La{sub 4} and Al{sub 86}Ni{sub 10.5}La{sub 3.5}. The enhancement of GFA due to Si addition becomes more significant as the La content decreases. This is presumably because more free Al atoms are present in the base alloy. - Highlights: • 0.2–2.0 at. % Si was added to each ternary base alloy. • Wedge-shaped samples were suction cast to obtain the glass-forming ability (GFA). • The GFA of the ternary non-optimal glass formers can be enhanced by Si addition. • The number of free-Al atoms dominates the best Si addition.

Self-Formed Barrier with Cu-Mn alloy Metallization and its Effects on Reliability

International Nuclear Information System (INIS)

Koike, J.; Wada, M.; Usui, T.; Nasu, H.; Takahashi, S.; Shimizu, N.; Yoshimaru, M.; Shibata, H.

2006-01-01

Advancement of semiconductor devices requires the realization of an ultra-thin (less than 5 nm thick) diffusion barrier layer between Cu interconnect and insulating layers. Self-forming barrier layers have been considered as an alternative barrier structure to the conventional Ta/TaN barrier layers. The present work investigated the possibility of the self-forming barrier layer using Cu-Mn alloy thin films deposited directly on SiO2. After annealing at 450 deg. C for 30 min, an amorphous oxide layer of 3-4 nm in thickness was formed uniformly at the interface. The oxide formation was accompanied by complete expulsion of Mn atoms from the Cu-Mn alloy, leading to a drastic decrease in resistivity of the film. No interdiffusion was observed between Cu and SiO2, indicating an excellent diffusion-barrier property of the interface oxide

Plastic flow instability and multiple necking of Ti-6Al-4V during superplastic flow

International Nuclear Information System (INIS)

Arieli, A.; Rosen, A.

1976-01-01

Stress-strain curves obtained at constant crosshead velocity tensile tests of Ti--6Al--4V sheets at different temperatures show different behavior. The flow stress does not decrease continuously, suggesting that necking occurs at various locations along the gauge length. Metallography showed regions of small, diffused necks. It is suggested that the superplasticity is related to the resistance to neck growth rather than the resistance to neck formation, and that neck formation/growth is controlled by the mutual action of strain hardening and strain rate sensitivity

Influence of pH on the chemical and structural properties of the oxide films formed on 316L stainless steel, alloy 600 and alloy 690 in high temperature aqueous environments

International Nuclear Information System (INIS)

Dupin, M.; Gosser, P.; Walls, M.G.; Rondot, B.; Pastol, J.L.

2002-01-01

The oxide films formed on 316L stainless steel, alloy 600 and alloy 690 at 320 deg C in high temperature aqueous environments of different pH have been examined by glow discharge optical spectroscopy, scanning electron microscopy, atomic force microscopy and capacitance measurements. The analytical study reveals that the films formed at pH 5 are mainly composed of chromium oxides. When the pH increases the chromium concentration decreases and those of the other two elements (Ni and Fe) tend to increase. The films formed at pH 5 on 316L stainless steel and alloy 600 are thick and powder-like. The film formed at the same pH on alloy 690 is thin and is composed of a compact protective inner layer and a less-compact outer layer formed by crystals of mixed iron-nickel-chromium oxides. The morphological appearance of the thick films and that of the thin films is very different. However, equivalent morphologies can be observed for the relatively thin duplex films formed at pH 8 and pH 9.5 on the 316L stainless steel and nickel-base alloys. The evolution of the chemical composition of the films is accompanied by important changes from the point of view of their semi-conductivity. (authors)

Cobalt-based orthopaedic alloys: Relationship between forming route, microstructure and tribological performance

Energy Technology Data Exchange (ETDEWEB)

Patel, Bhairav [Department of Mechanical Engineering, University College London, Torrington Place, London WC1E 7JE (United Kingdom); Favaro, Gregory [CSM Instruments SA, Rue de la Gare 4, Galileo Center, CH-2034 Peseux (Switzerland); Inam, Fawad [Advanced Composite Training and Development Centre and School of Mechanical and Aeronautical Engineering, Glyndwr University, Mold Road, Wrexham LL11 2AW (United Kingdom); School of Engineering and Materials Science and Nanoforce Technology Ltd, Queen Mary University of London, London E1 4NS (United Kingdom); Reece, Michael J. [School of Engineering and Materials Science and Nanoforce Technology Ltd, Queen Mary University of London, London E1 4NS (United Kingdom); Angadji, Arash [Orthopaedic Research UK, Furlong House, 10a Chandos Street, London W1G 9DQ (United Kingdom); Bonfield, William [Department of Materials Science and Metallurgy, University of Cambridge, Pembroke Street, Cambridge CB2 3QZ (United Kingdom); Huang, Jie [Department of Mechanical Engineering, University College London, Torrington Place, London WC1E 7JE (United Kingdom); Edirisinghe, Mohan, E-mail: m.edirisinghe@ucl.ac.uk [Department of Mechanical Engineering, University College London, Torrington Place, London WC1E 7JE (United Kingdom)

2012-07-01

The average longevity of hip replacement devices is approximately 10-15 years, which generally depends on many factors. But for younger generation patients this would mean that revisions may be required at some stage in order to maintain functional activity. Therefore, research is required to increase the longevity to around 25-30 years; a target that was initially set by John Charnley. The main issues related to metal-on-metal (MoM) hip replacement devices are the high wear rates when malpositioned and the release of metallic ions into the blood stream and surrounding tissues. Work is required to reduce the wear rates and limit the amount of metallic ions being leached out of the current MoM materials, to be able to produce an ideal hip replacement material. The most commonly used MoM material is the cobalt-based alloys, more specifically ASTM F75, due to their excellent wear and corrosion resistance. They are either fabricated using the cast or wrought method, however powder processing of these alloys has been shown to improve the properties. One powder processing technique used is spark plasma sintering, which utilises electric current Joule heating to produce high heating rates to sinter powders to form an alloy. Two conventionally manufactured alloys (ASTM F75 and ASTM F1537) and a spark plasma sintered (SPS) alloy were evaluated for their microstructure, hardness, tribological performance and the release of metallic content. The SPS alloy with oxides and not carbides in its microstructure had the higher hardness, which resulted in the lowest wear and friction coefficient, with lower amounts of chromium and molybdenum detected from the wear debris compared to the ASTM F75 and ASTM F1537. In addition the wear debris size and size distribution of the SPS alloy generated were considerably small, indicating a material that exhibits excellent performance and more favourable compared to the current conventional cobalt based alloys used in orthopaedics. - Highlights

Microstructure distribution and mechanical properties prediction of boron alloy during hot forming using FE simulation

International Nuclear Information System (INIS)

Cui Junjia; Lei Chengxi; Xing Zhongwen; Li Chunfeng

2012-01-01

Highlights: ► We model microstructural evolution during hot forming using a metallo-thermo-mechanical model. ► The effect of water-cooled on temperature distribution of blank and tools was investigated. ► The effect of process parameters on microstructure and mechanical properties were investigated. ► FE results were compared to experimental results and the errors of mechanical properties were in a reasonable scope. - Abstract: As a theoretical tool predicting microstructural evolution of boron alloy, the finite element (FE) method has received considerable attention in recent years. In this work, we focus on the boron alloy under non-isothermal hot forming conditions and establish a fully coupled metallo-thermo-mechanical model taking account of cooling and oxide. Based on the proposed model, we investigate the phase transformation and predict the hardness during the hot forming process via FE simulation. In addition, according to the hardness, the tensile strength during non-isothermal forming is predicted. Supporting the feasibility of the proposed model is the experiments where BR1500HS alloy is hot-worked at various conditions that derive a promising agreement of microstructures, hardness, and tensile strength to the simulation data.

Effect of solute atoms on glass-forming ability for Fe–Y–B alloy: An ab initio molecular dynamics study

International Nuclear Information System (INIS)

Han, J.J.; Wang, W.Y.; Liu, X.J.; Wang, C.P.; Hui, X.D.; Liu, Z.K.

2014-01-01

The glass-forming abilities of Fe 78 B 22 , Fe 70 Y 6 B 24 , Fe 72 Y 6 B 22 and Fe 72.5 Y 3.5 B 24 alloys were characterized comprehensively using ab initio molecular dynamics simulations. The calculated results were correlated with the properties and atomic structures. It was found that the Fe 72 Y 6 B 22 alloy consists of both the most stable and the least deformed body centered cubic atomic packing structures in the supercooled liquid and glassy states. It was observed that the local compositions in the Fe 72 Y 6 B 22 alloy significantly deviate from the compositions of stable crystalline phases, indicating that the Fe 72 Y 6 B 22 alloy has the best glass-forming ability among the alloys studied. However, Fe 72 Y 6 B 22 alloy has two flaws in terms of glass-forming ability, i.e. relatively large atomic diffusivity and insufficiently close atomic packing. The best performance in these two aspects is observed in the Fe 72.5 Y 3.5 B 24 alloy. Thus, the theoretical study predicts that the best glass former for the Fe–Y–B system is within the compositional range of 22–24 at.% B and 3.5–6 at.% Y

Zr/ZrC modified layer formed on AISI 440B stainless steel by plasma Zr-alloying

Science.gov (United States)

Shen, H. H.; Liu, L.; Liu, X. Z.; Guo, Q.; Meng, T. X.; Wang, Z. X.; Yang, H. J.; Liu, X. P.

2016-12-01

The surface Zr/ZrC gradient alloying layer was prepared by double glow plasma surface alloying technique to increase the surface hardness and wear resistance of AISI 440B stainless steel. The microstructure of the Zr/ZrC alloying layer formed at different alloying temperatures and times as well as its formation mechanism were discussed by using scanning electron microscopy, glow discharge optical emission spectrum, X-ray diffraction and X-ray photoelectron spectroscopy. The adhesive strength, hardness and tribological property of the Zr/ZrC alloying layer were also evaluated in the paper. The alloying surface consists of the Zr-top layer and ZrC-subsurface layer which adheres strongly to the AISI 440B steel substrate. The thickness of the Zr/ZrC alloying layer increases gradually from 16 μm to 23 μm with alloying temperature elevated from 900 °C to 1000 °C. With alloying time from 0.5 h to 4 h, the alloyed depth increases from 3 μm to 30 μm, and the ZrC-rich alloyed thickness vs time is basically parabola at temperature of 1000 °C. Both the hardness and wear resistance of the Zr/ZrC alloying layer obviously increase compared with untreated AISI 440B steel.

Zr inclusions in actinide—Zr alloys: New data and ideas about how they form

International Nuclear Information System (INIS)

Janney, Dawn E.; O'Holleran, Thomas P.

2015-01-01

High-Zr inclusions are common in actinide—Zr alloys despite phase diagrams indicating that these alloys should not contain a high-Zr phase. The inclusions may contain enough Zr to cause significant differences between bulk compositions and those of inclusion-free areas, leading to possible errors in interpreting data if the inclusions are not considered. This paper presents data from high-Zr inclusions in a complex U—Np—Pu—Am—Zr—RE alloy. It is suggested that the high-Zr inclusions nucleated as high-Zr solid solutions at interfaces with high-actinide RE liquids, then unmixed to form nanometer-scale high-actinide sub-inclusions.

Damage percolation during stretch flange forming of aluminum alloy sheet

Science.gov (United States)

Chen, Zengtao; Worswick, Michael J.; Keith Pilkey, A.; Lloyd, David J.

2005-12-01

A multi-scale finite element (FE)-damage percolation model was employed to simulate stretch flange forming of aluminum alloys AA5182 and AA5754. Material softening and strain gradients were captured using a Gurson-based FE model. FE results were then fed into the so-called damage percolation code, from which the damage development was modelled within measured microstructures. The formability of the stretch flange samples was predicted based upon the onset of catastrophic failure triggered by profuse void coalescence within the measured second-phase particle field. Damage development is quantified in terms of crack and void areal fractions, and compared to metallographic results obtained from interrupted stretch flange specimens. Parametric study is conducted on the effect of void nucleation strain in the prediction of formability of stretch flanges to "calibrate" proper nucleation strains for both alloys.

Chemical durability and degradation mechanisms of HT9 based alloy waste forms with variable Zr content

Energy Technology Data Exchange (ETDEWEB)

Olson, L. N. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-10-30

In Corrosion studies were undertaken on alloy waste forms that can result from advanced electrometallurgical processing techniques to better classify their durability and degradation mechanisms. The waste forms were based on the RAW3-(URe) composition, consisting primarily of HT9 steel and other elemental additions to simulate nuclear fuel reprocessing byproducts. The solution conditions of the corrosion studies were taken from an electrochemical testing protocol, and meant to simulate conditions in a repository. The alloys durability was examined in alkaline and acidic brines.

FEG-SEM investigation of α-alumina scales formed on FeCrAlY alloys oxidised at 1200 celsius degree

International Nuclear Information System (INIS)

Al-Badairy, H.; Tatlock, G.; Beahan, P.; Fawcett, S.; Hunt, J.

2004-01-01

Full text.The work presented here is part of an ongoing European funded project, SMILER, with the aim of improving the performance of alumina forming Fe-20 Cr-5 Al during high temperature industrial applications. One aspect of the project is to investigate the influence of additives on the oxidation behaviour of these alloys. During this study a LEO 1550 FESEM (field emission scanning electron microscope), equipped with INCA x-ray microanalysis facilities was used. Ultra-high-purity model alloys, where the levels of additives (Hf, Zr, Ti, Si and Y) were carefully controlled, and one commercial YHfAl alloy were oxidised at 1200 degree celsius for up to 3100h (100h/cycle). The YHfAl, (Ti+Zr)- and (Zr+Hf)-containing alloys showed the highest oxidation rates when oxidised, whereas the Si-containing alloy showed the lowest oxidation rate. However, the Si-containing alloy spalled the most while the (Zr+Hf)-containing and YHfAl alloys showed little spallation. The additives appeared to influence the spallation of the formed α-alumina scale. On the alloy with Si, the scale spalled at the scale/metal interface (adhesively). Whereas on alloys containing (Hf+Ti) and (Hf+Zr) and the YHfAl alloy, the scale mainly spalled in a cohesive manner (within the scale). Also, the added elements affected the scale topography. In general the formed scale has a columnar at the scale/metal interface whereas the grains are equiaxed at the scale/gas interface. However, in the cas of YHfAl and (Zr+Hf)-containing alloys, a sunflower type structure was observed in both fractured samples in the regions where the scale spalled cohesively. Preliminary EDX analysis revealed that the center of the sunflower structure was rich in Mg, for example in the case of YHfAl. This suggests that there may be inhomogeneities in the metal substrate, prior to oxidation, where high concentrations of Mg increase the local oxide growth rate. However, the exact reason behind the formation of sunflower type structure

Effects of homogenization on microstructures and properties of a new type Al-Mg-Mn-Zr-Ti-Er alloy

International Nuclear Information System (INIS)

He, L.Z.; Li, X.H.; Liu, X.T.; Wang, X.J.; Zhang, H.T.; Cui, J.Z.

2010-01-01

Research highlights: These new type alloys are very potential for increased use in aerospace and automobile industries. However, most of published reports have focused on the effects of Cu, Sc, Zr, Ag, rare metals and Si additions, Portevin-LeChatelier effect, corrosion properties, friction stir welding and superplasticity in 5000-series aluminum alloy, few investigated on Er and stepped homogenization on the precipitation of dispersoids in Al-Mg-Mn alloy. The purpose of this work was to study the effects of Er and homogenization treatment on mechanical properties and microstructural evolution in new type Al-Mg-Mn-Er alloy. - Abstract: Microstructural evolutions and mechanical properties of Al-Mg-Mn-Zr-Ti-Er alloy after homogenization were investigated in detail by optical microscope (OM), scanning electronic microscope (SEM), transmission electronic microscope (TEM), energy dispersive spectrum (EDS) and tensile test. A maximum tensile strength is obtained when the alloy homogenized at 510 deg. C for 16 h. With increasing preheating temperature (200-400 deg. C), the strength of the alloy finial homogenized at 490 deg. C for 16 h increases. When the preheating temperature is ≥300 deg. C, the strengths of the two-step homogenized alloys are higher than those of the single homogenized alloys. The preheating stage plays an important role in the microstructures and properties of the final homogenized alloy. Many fine (Mn,Fe)Al 6 precipitates when the preheating temperature is 400 deg. C. ErAl 3 phase cannot be observed during preheating stage. Plenty of fine (Mn,Fe)Al 6 and ErAl 3 precipitate in finial homogenized alloy when the preheating temperature is ≥300 deg. C. The Al-Mg-Mn-Zr-Ti-Er alloy is effectively strengthened by substructure and dispersoids of (Mn,Fe)Al 6 and ErAl 3 .

High temperature mechanical forming of Mg alloys

International Nuclear Information System (INIS)

Mwembela, A.; McQueen, H.J.; Myshlyaev, M.

2002-01-01

Mg alloys are hot worked in the range 180-450 o C and 0.0-10 s -1 ; the present project data are compared with a wide selection of published results. The flow stresses and their dependence on temperature and strain rate are fairly similar to simple Al alloys: however, the hot ductility is much lower (≤3 in torsion). Twinning plays a significant role in Mg alloys almost independently of temperature; the twins initiate at low strains in grains poorly oriented for basal slip and in consequence become well disposed for such slip. As T rises, there is increasing formation of subgrains that spread toward the grain centers from grain and twin boundaries: this is indicative of stress concentrations inducing non-basal sup which helps provide the geometrically necessary dislocations. Above about 240 o C, dynamic (DRX) nucleates at grain and twin boundaries, preferentially at intersections; this again is evidence of non-basal slip that provides the highly misoriented cells. The boundaries in which further strain concentrates producing further DRX. The microstructure remains very heterogeneous compared to the uniform dynamically recovered substructure in Al alloys, thus giving rise to the reduced ductility. These results are employed to interpret the mechanical and microstructural behavior of Mg alloys in extrusion, rolling and forging. (author)

A new Ti-Zr-Hf-Cu-Ni-Si-Sn bulk amorphous alloy with high glass-forming ability

International Nuclear Information System (INIS)

Huang, Y.J.; Shen, J.; Sun, J.F.; Yu, X.B.

2007-01-01

The effect of Sn substitution for Cu on the glass-forming ability was investigated in Ti 41.5 Zr 2.5 Hf 5 Cu 42.5-x Ni 7.5 Si 1 Sn x (x = 0, 1, 3, 5, 7) alloys by using differential scanning calorimetry (DSC) and X-ray diffractometry. The alloy containing 5% Sn shows the highest glass-forming ability (GFA) among the Ti-Zr-Hf-Cu-Ni-Si-Sn system. Fully amorphous rod sample with diameters up to 6 mm could be successfully fabricated by the copper mold casting Ti 41.5 Zr 2.5 Hf 5 Cu 37.5 Ni 7.5 Si 1 Sn 5 alloy. The activation energies for glass transition and crystallization for Ti 41.5 Zr 2.5 Hf 5 Cu 37.5 Ni 7.5 Si 1 Sn 5 amorphous alloy are both larger than those values for the Sn-free alloy. The enhancement in GFA and thermal stability after the partial replacement of Cu by Sn may be contributed to the strong atomic bonding nature between Ti and Sn and the increasing of atomic packing density. The amorphous Ti 41.5 Zr 2.5 Hf 5 Cu 37.5 Ni 7.5 Si 1 Sn 5 alloy also possesses superior mechanical properties

Evolution of microstructure of U-Mo alloys in as cast and sintered forms

International Nuclear Information System (INIS)

Sinha, V.P.; Hegde, P.V.; Prasad, G.J.; Kamath, H.S.; Dey, G.K.

2009-01-01

Over the years U 3 Si 2 compound dispersed in aluminium matrix has been successfully used as potential Low Enriched Uranium (LEU 235 ) base dispersion fuel in new research and test reactors and also for converting High Enriched Uranium (HEU > 85% U 235 ) cores to LEU in most of the existing research and test reactors. The maximum density achievable with U 3 Si 2 -AI dispersion fuel is around 4.8 g U cm -3 . To achieve a uranium density of 8.0 to 9.0 g U cm -3 in dispersion fuel with aluminium as matrix material, it is required to use γ-stabilized uranium metal powders. At Metallic Fuels Division, R and D efforts are on to develop these high density uranium alloys. Molybdenum plays a crucial role in metastabilising the γ-phase of uranium at room temperature which is very much evident when we see the microstructures of different U-Mo alloys with varying molybdenum concentration as solute atom. The paper describes the role of molybdenum in imparting metastability in U-Mo alloys from their microstructures in as cast and sintered forms. The paper also covers the role of tailored microstructure in U-Mo alloy for the purpose of hydriding and dehydriding treatment to generate alloy powders. (author)

Undercooling Limits and Thermophysical Properties in Glass Forming Alloys

Science.gov (United States)

Rhim, Won-Kyu; Ohsaka, Kenichi; Spjut, R. Erik

1999-01-01

The primary objective of this program is to produce deeply undercooled metallic liquids and to identify factors that limit undercooling and glass formation. The main research objectives are: (1) Investigating undercooling limits in glass-forming alloys and identifying factors that affect undercooling; (2) Measuring thermophysical properties and investigating the validity of the classical nucleation theory and other existing theories in the extreme undercooled states; and (3) To investigate the limits of electrostatic levitation technology in the ground base and to identify thermophysical parameters that might require reduced-g environment.

Fragility of superheated melts and glass-forming ability in Pr-based alloys

International Nuclear Information System (INIS)

Meng, Q.G.; Zhou, J.K.; Zheng, H.X.; Li, J.G.

2006-01-01

The kinetic viscosity (η) of superheated melts, thermal properties (T x , T m , T L ) and X-ray diffraction analysis on the Pr-based bulk metallic glasses (BMG) are reported and discussed. A new refined concept, the superheated fragility defined as M' = E S δ x /k B , has been developed based on common solidification theory and the Arrhenius equation. The interrelationship between this kind of fragility and the glass-forming ability (GFA) is elaborated on and evaluated in Pr-based BMG and Al-based amorphous ribbon alloys. Using viscosity data of superheated melts, it is shown, theoretically and experimentally, that the fragility parameter M' may be used as a GFA indicator for metallic alloys

Conical surface textures formed by ion bombarding 2% Be-Cu alloy

International Nuclear Information System (INIS)

Panitz, J.K.G.

1991-01-01

A homogeneous, micrometer-sized conical surface texture forms on 2% Be-Cu alloy which is bombarded with an argon beam produced by a Kaufman ion source. The dimensions of the features that form depend strongly on argon energy (from 250 to 1500 eV); argon fluence (10 19 to 10 20 ions cm -2 ); and argon flux (0.1 to 1 mA cm -2 ). The texture morphology depends less strongly on the background ambient (Mo versus graphite), earlier alloy heat treatments and the temperature during bombardment (100 o C and 450 o C). As the texture matures with increasing fluence, the number of large features increases at the expense of the number of small features. The observed relationship between texture formation and ion flux suggests that the evolution of these features is not adequately described by theories predicting that the mature conical side-wall angle is related to the angle of the maximum sputtering yield. These textured surfaces can be coated with other metals for a variety of possible applications including pulsed power Li + beam anodes; cold cathode field emission devices; optical absorbers and catalysis supports. (author)

Conical surface textures formed by ion bombarding 2% Be Cu alloy

International Nuclear Information System (INIS)

Panitz, J.K.G.

1990-01-01

A homogeneous, micrometer-sized conical surface texture forms on 2% Be-Cu alloy which is bombarded with an argon beam produced by a Kaufman ion source. The dimensions of the features that form strongly depend on: (1) argon energy (from 250 to 1500 eV), (2) fluence (10 19 to 10 20 ions/cm 2 ), and (3) flux (0.1 to 1 mA/cm 2 ). The texture morphology depends less strongly on the background ambient (Mo vs graphite), earlier alloy heat treatments and the temperature during bombardment (100 degree C and 450 degree C). As the texture matures with increasing fluence, the number of large features increases at the expense of the number of small features. The observed relationship between texture formation and ion flux suggests that the evolution of these features is not adequately described by theories predicting that the mature conical sidewall angle is related to the angle of the maximum sputtering yield. These textured surfaces can be coated with other metals for a variety of possible applications including: (1) pulsed power Li+ beam anodes, (2) cold cathode field emission devices, (3) optical absorbers and (4) catalysis supports. 18 refs., 5 figs

Calculation of glass forming ranges in Al-Ni-RE (Ce, La, Y) ternary alloys and their sub-binaries based on Miedema's model

International Nuclear Information System (INIS)

Sun, S.P.; Yi, D.Q.; Liu, H.Q.; Zang, B.; Jiang, Y.

2010-01-01

Research highlights: → A method based on semi-empirical Miedema's and Toop's model for predicting glass forming range of ternary alloy system has been systematically described. → The method is superior to conventional models by considering the effect of the thermodynamic asymmetric component when dealing with a ternary alloy system. → The glass forming ranges of Al-Ni-RE (Al-Ni-Ce, Al-Ni-Y and Al-Ni-La) systems and their sub-binaries have been successfully calculated. → The present calculations using the method are in well agreement with experiments. → This model is especially useful for predicting the glass forming range of ternary alloy system because the calculations do not require experimental data. - Abstract: A method based on the semi-empirical Miedema's and Toop's model for calculating the glass forming range of a ternary alloy system was systematically described. The method is superior to conventional models by considering the effect of the thermodynamic asymmetric component when dealing with a ternary alloy system. Using this method, the glass forming ranges of Al-Ni-RE (Ce, La, Y) systems and their sub-binaries were successfully predicted. The mixing enthalpy and mismatch entropy were calculated, and their effects on the glass forming abilities of Al-Ni-RE (Ce, La, Y) systems were also discussed. The glass forming abilities of Al-Ni-Ce, Al-Ni-La and Al-Ni-Y are found to be close. The calculated glass forming ranges agree with experiments well. Meanwhile, the enthalpy change from amorphous phase to solid solution in the glass forming ranges was calculated, and the results suggest that those alloys close to the Ni-RE sub-binary system have higher glass forming abilities.

Effect of phase transformations on laser forming of Ti-6Al-4V alloy

International Nuclear Information System (INIS)

Fan, Y.; Cheng, P.; Yao, Y.L.; Yang, Z.; Egland, K.

2005-01-01

In laser forming, phase transformations in the heat-affected zone take place under steep thermal cycles, and have a significant effect on the flow behavior of Ti-6Al-4V alloy and the laser-forming process. The flow-stress data of a material are generally provided as only dependent on strain, strain rate, and temperature, while phase transformations are determined by both temperature and temperature history. Therefore, effect of phase transformations on the flow behavior of materials in thermomechanical processing is not given necessary considerations. In the present work, both the α→β transformation during heating and the decomposition of β phase, producing martensite α ' or lamellae α dependent on cooling rate, are numerically investigated. The spatial distribution of volume fractions of phases is obtained by coupling thermal and phase transformation kinetic modeling. Consequently, the flow stress of Ti-6Al-4V alloy is calculated by the rule of mixtures based on the phase ratio and the flow stress of each single phase, which is also a function of temperature, strain, and strain rate. According to the obtained flow-stress data, the laser-forming process of Ti-6Al-4V alloy is modeled by finite element method, and the deformation is predicted. A series of carefully controlled experiments are conducted to validate the theoretically predicted results

Mn-coatings on the micro-pore formed Ti-29Nb-xHf alloys by RF-magnetron sputtering for dental applications

Science.gov (United States)

Park, Seon-Yeong; Choe, Han-Cheol

2018-02-01

In this study, Mn-coatings on the micro-pore formed Ti-29Nb-xHf alloys by RF-magnetrons sputtering for dental applications were studied using different experimental techniques. Mn coating films were formed on Ti-29Nb-xHf alloys by a radio frequency magnetron sputtering technique for 0, 1, 3, and 5 min at 45 W. The microstructure, composition, and phase structure of the coated alloys were examined by optical microscopy, field emission scanning electron microscopy, X-ray diffraction, and energy-dispersive X-ray spectroscopy. The microstructure of Ti-29Nb alloy showed α" phase in the needle-like structure and Ti-29Nb-15Hf alloy showed β phase in the equiaxed structure. As the sputtering time increased, the circular particles of Mn coatings on the Ti-29Nb alloy increased at inside and outside surfaces. As the sputtering time increased, [Mn + Ca/P] ratio of the plasma electrolytic oxidized films in Ti- 29Nb-xHf alloys increased. The corrosion potential (Ecorr) of Mn coatings on the Ti-29Nb alloy showed higher than that of Mn coatings on the Ti-29Nb-15Hf alloy. The passive current density (Ipass) of the Mn coating on the Ti-29Nb alloy and Mn coatings on the Ti-29Nb-15Hf alloy was less noble than the non-Mn coated Ti-29Nb and Ti-29Nb-15Hf alloys surface.

Prediction of Gas Leak Tightness of Superplastically Formed Products

NARCIS (Netherlands)

Snippe, Q.H.C.; Meinders, Vincent T.; Barlat, F; Moon, Y.H.; Lee, M.G.

2010-01-01

In some applications, in this case an aluminium box in a subatomic particle detector containing highly sensitive detecting devices, it is important that a formed sheet should show no gas leak from one side to the other. In order to prevent a trial-and-error procedure to make this leak tight box, a

Formation, Characteristics and Electrocatalytic Properties of Nanoporous Metals Formed by Dealloying of Ternary-Noble Alloys

Science.gov (United States)

Vega Zuniga, Adrian A.

Nanoporous metals formed by electrochemical dealloying of silver from Ag-Au-Pt alloys, with 77 at.% silver and platinum contents of 1, 2 and 3 at.%, have been studied. The presence of platinum, which is immobile relative to gold, refine the ligament size and stabilized the nanostructure against coarsening, even under experimental conditions that would be expected to promote coarsening (e.g., exposure to high temperature, longer dealloying times). By adding only 1 at.% Pt to the alloy precursor, the ligament/pore size was reduced by 50% with respect to that in nanoporous gold (NPG), which was formed on a Ag-Au alloy with the same silver content as ternary alloys. A further decrease in the ligament size was observed by increasing the platinum content of the precursor; however, most of the improvement occurred with 1 at.% Pt. The adsorbate-induced surface segregation of platinum was also investigated for these nanoporous metals. By exposing freshly-dealloyed nanostructures to moderate temperatures in the presence of air, platinum segregated to the ligament surface; in contrast, in an inert atmosphere (Ar-H 2), platinum mostly reverted to the bulk of the ligaments. This thermally activated process was thermodynamically driven by the interaction between platinum and oxygen; however, at the desorption temperature of oxygen, platinum de-segregated from the surface. Moreover, the co-segregation of platinum and oxygen hindered the thermal coarsening of the ligaments. Finally, the electrocatalytic abilities of these nanostructures were studied towards methanol and ethanol electro-oxidation, in alkaline and acidic media, showing significantly improved response in comparison to that observed in NPG. The synergistic effect between gold and platinum atoms and the smaller feature size of the nanostructures were directly associated with this behaviour. In alkaline electrolyte, the nanostructure formed on the alloy with 1 at.% Pt showed higher catalytic response than the other two

Thermal stability and glass-forming ability of amorphous Nd-Al-TM (TM=Fe, Co, Ni or Cu) alloys

International Nuclear Information System (INIS)

Inoue, A.; Zhang Tao

1997-01-01

Bulk amorphous alloys were prepared for Nd 70 Al 10 TM 20 and Nd 60 Al 10 TM 30 (TM=Fe or Co) alloys by copper mold casting. The maximum sample thickness for glass formation reaches 15 mm for the Nd-Al-Fe alloys and 5 mm for the Nd-Al-Co alloys. A significant difference in the phase transition upon heating is recognized between the Fe- and Co-containing alloys. No glass transition before crystallization is observed for the Nd-Al-Fe alloys, but the Nd-Al-Co alloys exhibit the glass transition. The ΔT x (=T x -T g ) and T g /T m are 40-55 K and 0.65-0.67, respectively, for the latter alloys. The absence of supercooled liquid for the former alloys is different from those for all bulk amorphous alloys reported up to date. The T x /T m and ΔT m (=T m -T x ) are 0.85-0.89 and 88-137 K, respectively, for the Nd-Al-Fe alloys and, hence, the large glass-forming ability is presumably due to the high T x /T m and small ΔT m values. (orig.)

Microstructure and protection characteristics of the naturally formed oxide films on Mg–xZn alloys

International Nuclear Information System (INIS)

Song, Yingwei; Han, En-Hou; Dong, Kaihui; Shan, Dayong; Yim, Chang Dong; You, Bong Sun

2013-01-01

Highlights: •The oxide films on Mg–xZn alloys consist of similar chemical composition. •The higher Zn content results in the thicker but higher defect of the oxide films. •The oxide films exhibit different protection performance under various potentials. -- Abstract: The naturally formed oxide films on Mg–2Zn and Mg–5Zn alloys were investigated by atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and electrochemical measurements. The oxide films on the both alloys present a similar chemical composition, consisting of surface layer of basic magnesium carbonate and MgO following with MgO and ZnO, but the oxide film on Mg–5Zn is thicker and contains more defects. The protection performance of the oxide film on Mg–5Zn is worse under open circuit potential but better in a suitable anodic potential scope compared with that on Mg–2Zn alloy

A simple criterion to predict the glass forming ability of metallic alloys

International Nuclear Information System (INIS)

Falcao de Oliveira, Marcelo

2012-01-01

A new and simple criterion with which to quantitatively predict the glass forming ability (GFA) of metallic alloys is proposed. It was found that the critical cooling rate for glass formation (R C ) correlates well with a proper combination of two factors, the minimum topological instability (λ min ) and the Δh parameter, which depends on the average work function difference (Δφ) and the average electron density difference (Δn ws 1/3 ) among the constituent elements of the alloy. A correlation coefficient (R 2 ) of 0.76 was found between R c and the new criterion for 68 alloys in 30 different metallic systems. The new criterion and the Uhlmann's approach were used to estimate the critical amorphous thickness (Z C ) of alloys in the Cu-Zr system. The new criterion underestimated R C in the Cu-Zr system, producing predicted Z C values larger than those observed experimentally. However, when considering a scale factor, a remarkable similarity was observed between the predicted and the experimental behavior of the GFA in the binary Cu-Zr. When using the same scale factor and performing the calculation for the ternary Zr-Cu-Al, good agreement was found between the predicted and the actual best GFA region, as well as between the expected and the observed critical amorphous thickness.

A new Ti-Zr-Hf-Cu-Ni-Si-Sn bulk amorphous alloy with high glass-forming ability

Energy Technology Data Exchange (ETDEWEB)

Huang, Y.J. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Shen, J. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)]. E-mail: junshen@hit.edu.cn; Sun, J.F. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Yu, X.B. [Lab of Energy Science and Technology, Shanghai Institute of Microsystem and Information Technology, Chinese Academy of Sciences, Shanghai 200050 (China)]. E-mail: yuxuebin@hotmail.com

2007-01-16

The effect of Sn substitution for Cu on the glass-forming ability was investigated in Ti{sub 41.5}Zr{sub 2.5}Hf{sub 5}Cu{sub 42.5-x}Ni{sub 7.5}Si{sub 1}Sn {sub x} (x = 0, 1, 3, 5, 7) alloys by using differential scanning calorimetry (DSC) and X-ray diffractometry. The alloy containing 5% Sn shows the highest glass-forming ability (GFA) among the Ti-Zr-Hf-Cu-Ni-Si-Sn system. Fully amorphous rod sample with diameters up to 6 mm could be successfully fabricated by the copper mold casting Ti{sub 41.5}Zr{sub 2.5}Hf{sub 5}Cu{sub 37.5}Ni{sub 7.5}Si{sub 1}Sn{sub 5} alloy. The activation energies for glass transition and crystallization for Ti{sub 41.5}Zr{sub 2.5}Hf{sub 5}Cu{sub 37.5}Ni{sub 7.5}Si{sub 1}Sn{sub 5} amorphous alloy are both larger than those values for the Sn-free alloy. The enhancement in GFA and thermal stability after the partial replacement of Cu by Sn may be contributed to the strong atomic bonding nature between Ti and Sn and the increasing of atomic packing density. The amorphous Ti{sub 41.5}Zr{sub 2.5}Hf{sub 5}Cu{sub 37.5}Ni{sub 7.5}Si{sub 1}Sn{sub 5} alloy also possesses superior mechanical properties.

Experimental study on the warm forming and quenching behavior for hot stamping of high-strength aluminum alloys

Science.gov (United States)

Degner, J.; Horn, A.; Merklein, M.

2017-09-01

Within the last decades, stringent regulations on fuel consumption, CO2 emissions and product recyclability forced the automotive sector to implement new strategies within the field of car body manufacturing. Due to their low density and good corrosion resistance, aluminum became one of the most relevant lightweight materials. Recently, especially high- strength aluminum alloys for structural components gained importance. Since the low formability of these alloys limits their application, there is a need for novel process strategies in order to enhance the forming behavior. One promising approach is the hot stamping of aluminum alloys. The combination of quenching and forming in one step after solution heat treatment leads to a significant improvement of the formability. Furthermore, higher manufacturing accuracy can be achieved due to reduced spring back. Within this contribution, the influence of forming temperature on the subsequent material behavior and the heat transfer during quenching will be analyzed. Therefore, the mechanical and thermal material characteristics such as flow behavior and heat transfer coefficient during hot stamping are investigated.

Self-forming Al oxide barrier for nanoscale Cu interconnects created by hybrid atomic layer deposition of Cu–Al alloy

Energy Technology Data Exchange (ETDEWEB)

Park, Jae-Hyung; Han, Dong-Suk; Kang, You-Jin [Division of Nanoscale Semiconductor Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Shin, So-Ra; Park, Jong-Wan, E-mail: jwpark@hanyang.ac.kr [Division of Materials Science and Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of)

2014-01-15

The authors synthesized a Cu–Al alloy by employing alternating atomic layer deposition (ALD) surface reactions using Cu and Al precursors, respectively. By alternating between these two ALD surface chemistries, the authors fabricated ALD Cu–Al alloy. Cu was deposited using bis(1-dimethylamino-2-methyl-2-butoxy) copper as a precursor and H{sub 2} plasma, while Al was deposited using trimethylaluminum as the precursor and H{sub 2} plasma. The Al atomic percent in the Cu–Al alloy films varied from 0 to 15.6 at. %. Transmission electron microscopy revealed that a uniform Al-based interlayer self-formed at the interface after annealing. To evaluate the barrier properties of the Al-based interlayer and adhesion between the Cu–Al alloy film and SiO{sub 2} dielectric, thermal stability and peel-off adhesion tests were performed, respectively. The Al-based interlayer showed similar thermal stability and adhesion to the reference Mn-based interlayer. Our results indicate that Cu–Al alloys formed by alternating ALD are suitable seed layer materials for Cu interconnects.

Self-forming Al oxide barrier for nanoscale Cu interconnects created by hybrid atomic layer deposition of Cu–Al alloy

International Nuclear Information System (INIS)

Park, Jae-Hyung; Han, Dong-Suk; Kang, You-Jin; Shin, So-Ra; Park, Jong-Wan

2014-01-01

The authors synthesized a Cu–Al alloy by employing alternating atomic layer deposition (ALD) surface reactions using Cu and Al precursors, respectively. By alternating between these two ALD surface chemistries, the authors fabricated ALD Cu–Al alloy. Cu was deposited using bis(1-dimethylamino-2-methyl-2-butoxy) copper as a precursor and H 2 plasma, while Al was deposited using trimethylaluminum as the precursor and H 2 plasma. The Al atomic percent in the Cu–Al alloy films varied from 0 to 15.6 at. %. Transmission electron microscopy revealed that a uniform Al-based interlayer self-formed at the interface after annealing. To evaluate the barrier properties of the Al-based interlayer and adhesion between the Cu–Al alloy film and SiO 2 dielectric, thermal stability and peel-off adhesion tests were performed, respectively. The Al-based interlayer showed similar thermal stability and adhesion to the reference Mn-based interlayer. Our results indicate that Cu–Al alloys formed by alternating ALD are suitable seed layer materials for Cu interconnects

The effect of sheet processing on the microstructure, tensile, and creep behavior of INCONEL alloy 718

Science.gov (United States)

Boehlert, C. J.; Dickmann, D. S.; Eisinger, Ny. N. C.

2006-01-01

The grain size, grain boundary character distribution (GBCD), creep, and tensile behavior of INCONEL alloy 718 (IN 718) were characterized to identify processing-microstructure-property relationships. The alloy was sequentially cold rolled (CR) to 0, 10, 20, 30, 40, 60, and 80 pct followed by annealing at temperatures between 954 °C and 1050 °C and the traditional aging schedule used for this alloy. In addition, this alloy can be superplastically formed (IN 718SPF) to a significantly finer grain size and the corresponding microstructure and mechanical behavior were evaluated. The creep behavior was evaluated in the applied stress (σ a ) range of 300 to 758 MPa and the temperature range of 638 °C to 670 °C. Constant-load tensile creep experiments were used to measure the values of the steady-state creep rate and the consecutive load reduction method was used to determine the values of backstress (σ0). The values for the effective stress exponent and activation energy suggested that the transition between the rate-controlling creep mechanisms was dependent on effective stresses (σ e =σ a σ0) and the transition occurred at σ e ≅ 135 MPa. The 10 to 40 pct CR samples exhibited the greatest 650 °C strength, while IN 718SPF exhibited the greatest room-temperature (RT) tensile strength (>1550 MPa) and ductility (ɛ f >16 pct). After the 954 °C annealing treatment, the 20 pct CR and 30 pct CR microstructures exhibited the most attractive combination of elevated-temperature tensile and creep strength, while the most severely cold-rolled materials exhibited the poorest elevated-temperature properties. After the 1050 °C annealing treatment, the IN 718SPF material exhibited the greatest backstress and best creep resistance. Electron backscattered diffraction was performed to identify the GBCD as a function of CR and annealing. The data indicated that annealing above 1010 °C increased the grain size and resulted in a greater fraction of twin boundaries, which in

Effect of P addition on glass forming ability and soft magnetic properties of melt-spun FeSiBCuC alloy ribbons

International Nuclear Information System (INIS)

Xu, J.; Yang, Y.Z.; Li, W.; Chen, X.C.; Xie, Z.W.

2016-01-01

The dependency of phosphorous content on the glass forming ability, thermal stability and soft magnetic properties of Fe 83.4 Si 2 B 14−x P x Cu 0.5 C 0.1 (x=0,1,2,3,4) alloys was investigated. The experimental results showed that the substitution of B by P increased the glass forming ability in this alloy system. The Fe 83.4 Si 2 B 10 P 4 Cu 0.5 C 0.1 alloy shows a fully amorphous character. Thermal stability of melt-spun ribbons increases and temperature interval between the first and second crystallization peaks enlarges with the increase of P content. And the saturation magnetic flux density (Bs) shows a slight increase with the increase of P content. The Fe 83.4 Si 2 B 11 P 3 Cu 0.5 C 0.1 nanocrystalline alloy exhibits a high Bs about 200.6 emu/g. The Bs of fully amorphous alloy Fe 83.4 Si 2 B 10 P 4 Cu 0.5 C 0.1 drops dramatically to 172.1 emu/g, which is lower than that of other nanocrystallines. Low material cost and excellent soft magnetic properties make the FeSiBPCuC alloys promise soft magnetic materials for industrial applications. - Highlights: • Partial substituting B by P helps to improve the glass forming ability of the alloy. • The addition of P content reduces the thermal stability and improves heat treatment temperature region for these alloys. • The Fe 83.4 Si 2 B 11 P 3 Cu 0.5 C 0.1 nanocrystalline alloy exhibits a high saturation magnetic density of 200.6 emu/g.

Forming of Hollow Shaft Forging From Titanium Alloy Ti6Al4V by Means of Rotary Compression

Directory of Open Access Journals (Sweden)

Tomczak J.

2015-04-01

Full Text Available This paper presents chosen results of theoretical-experimental works concerning forming of hollow shafts forgings from titanium alloys, which are applied in aviation industry. At the first stage of conducted analysis, the forging forming process was modeled by means of finite element method. Calculations were made using software Simufact Forming. On the basis of performed simulations optimal parameters of rotary compression process were determined. Next, experimental tests of forging forming in laboratory conditions were made. For the research needs, a forging aggregate, designed by the Authors, was used. Conducted research works confirmed the possibility of metal forming (by means of rotary compression of hollow shafts from hard workable titanium alloys. Numerous advantages of rotary compression process, make it attractive both for low series production (aircraft industry and for mass production (automotive industry.

New Forming Limits For Light Alloys By Means Of Electromagnetic Forming And Numerical Simulation Of The Process

International Nuclear Information System (INIS)

Jimbert, P.; Fernandez, J. I.; Eguia, I.; Gutierrez, M.; Ulacia, I.; Hurtado, I.

2007-01-01

It is well known that one of the main advantages of the high speed forming (HSF) processes is the improvement in the forming limits of the used materials.Using the Electromagnetic Forming (EMF) technology two materials have been tested with different mechanical and physical properties: the AA5754 aluminium and the AZ31B magnesium alloys.The EMF process principle can be described as follows: A significant amount of electrical energy is stored in a bank of capacitors which are suddenly discharged releasing all the stored energy. This electric discharge runs through a coil which generates an intense transient magnetic field. At the same time transient Eddy currents are induced in the electrically conductive part placed some millimetres far from the coil. Another intense magnetic field is generated due to those Eddy currents but on the opposite direction as the one generated by the coil. A big magnetic repulsion force is created between the part and the coil. This magnetic repulsion between both fields is used to launch the blank with no physical contact and obtain the desired deformation on it.The Forming Limit Diagrams (FLD) obtained in the EMF experiments were them compared to the ones obtained with the 'Nakazima' method at conventional deformation speed for both alloys. In parallel to these physical experiments, some simulations were carried out. But trying to simulate this process by FEM is a though work. There are several physics and many factors to take into account in a few microseconds deformation process. And all these factors are tightly related with each other, that is why to this date there is no commercial software able to simulate the EMF process accurately.From LABEIN-Tecnalia we are working with to different softwares to simulate the whole process: Maxwell 3D for the electromagnetic part and PAM-STAMP2G for the mechanical part of the problem

Liquid -to-glass transition in bulk glass-forming Cu55-xZr45Agx alloys using molecular dynamic simulations

Directory of Open Access Journals (Sweden)

Celtek M.

2011-05-01

Full Text Available We report results from molecular dynamics (MD studies concerning the microscopic structure of the ternary, bulk metallic glass-forming Cu55-x Zr45Agx (x=0,10,20 alloys using tight-binding potentials. Understanding of the nature of Glass Forming Ability (GFA of studied alloys, GFA parameters, glass transition temperature (T-g, melting temperature (T-m, reduced glass transition temperature (T-g/T-m, the supercooled liquid region and other parameters were simulated and compared with experiments. The computed pair distribution functions reproduce well experimental x-ray data of Inoue and co-workers. Structure analysis of the Cu-Zr-Ag alloy based on MD simulation will be also presented

Forming of Zr-4 alloy guide tube with varied diameters

International Nuclear Information System (INIS)

Wei Songyan; Tian Zhenye

1989-10-01

A new built-up mould method to manufacture Zr-4 alloy guide tubes with varied diameters at the middle of tube is introduced. The guide tube is used in nuclear power plants for guiding the control rods. This method has many advantages such as simple in forming, low cost of manufacturing, no need of special devices and favour of batch processing. The test results show that the accuracy of size, mechanical properties, resistance to corrosion, grain size and hydrogenate orientation of the end-products can meet the technical needs for nuclear reactor operation

Alloying principles for magnesium base heat resisting alloys

International Nuclear Information System (INIS)

Drits, M.E.; Rokhlin, L.L.; Oreshkina, A.A.; Nikitina, N.I.

1982-01-01

Some binary systems of magnesium-base alloys in which solid solutions are formed, are considered for prospecting heat resistant alloys. It is shown that elements having essential solubility in solid magnesium strongly decreasing with temperature should be used for alloying maqnesium base alloys with high strength properties at increased temperatures. The strengthening phases in these alloys should comprise essential quantity of magnesium and be rather refractory

The microstructure and composition of equilibrium phases formed in hypoeutectic Te-In alloy during solidification

Energy Technology Data Exchange (ETDEWEB)

Wang, Baoguang [Department of Materials Physics and Chemistry, University of Science and Technology Beijing, Beijing 100083 (China); Hu, Jinwu [Center of Failure Analysis, Central Iron and Steel Research Institute, Beijing 100081 (China); Wang, Chongyun; Yang, Wenhui [Department of Materials Physics and Chemistry, University of Science and Technology Beijing, Beijing 100083 (China); Tian, Wenhuai, E-mail: wenhuaitian@ustb.edu.cn [Department of Materials Physics and Chemistry, University of Science and Technology Beijing, Beijing 100083 (China)

2017-03-15

As a key tellurium atoms evaporation source for ultraviolet detection photocathode, the hypoeutectic Te{sub 75}In{sub 25} alloy was prepared by employing a slow solidification speed of about 10{sup −2} K/s. The microstructure and chemical composition of the equilibrium phases formed in the as-prepared alloy were studied in this research work. The experimental results show that the as-prepared Te-In alloy was constituted by primary In{sub 2}Te{sub 5} phase and eutectic In{sub 2}Te{sub 5}/Te phases. The eutectic In{sub 2}Te{sub 5}/Te phases are distributed in the grain boundaries of primary In{sub 2}Te{sub 5} phase. With the slow solidification speed, a pure eutectic Te phase without any excessive indium solute was obtained, where Te content of eutectic Te phase is 100 mass%. Moreover, it can be considered that the stress between the In{sub 2}Te{sub 5} and Te phases plays an important role in reducing the tellurium vapor pressure in Te{sub 75}In{sub 25} alloy. - Highlights: • The microstructure of Te-In alloy as an evaporation source was analyzed. • A pure eutectic Te phase was obtained by using a slow solidification speed method. • The relation between vapor pressure and inner-stress in the alloy was discussed.

Microstructural studies of suck cast (Zr-SS)-3 and 5 AI alloys for nuclear metallic waste form

International Nuclear Information System (INIS)

Kumar, P.; Das, N.; Sengupta, P.; Arya, A.; Dey, G.K.

2015-01-01

Management of radioactive metallic waste using 'alloy melting route' is currently being investigated. For disposal of Zr and SS base nuclear metallic wastes, Zr-stainless steel (SS) hybrid alloys are being considered as baseline alloys for developing metallic-waste-form (MWF) alloys. In this context Zr-16 wt. %55 has been selected for MWF alloy in our previous study. In present study, to include amorphous phase in this alloy, 3 and 5 wt. % Al has been added in order to improve desirable properties and useful features of MWF and the two alloys have been prepared by suck casting techniques. Microstructure of these alloys have been investigated by optical and electron microscopy which shows occurrence of two different phases, e.g. dark grey and white phases, in (Zr-16 SS)-3 Al and three different phases, e.g. grey, dark grey and white phases in (Zr-16 SS)-5 AI. Electron diffraction and X-ray diffraction (XRD) analyses of these two alloy specimens revealed the occurrence of Zr (Fe, Cr, AI) (dark grey) and Zr 2 (Fe, Cr, AI) (white) phases in (Zr-16 SS)-3 Al whereas, Zr (Fe, Cr, AI) (dark grey), Zr 2 (Fe, Cr, AI) (grey) and Zr 3 (Fe, Cr, AI) (white) phases were found in (Zr-16 SS)-5 AI. In addition, presence of amorphous phase was indicated by XRD analysis that could be confirmed by transmission electron microscopy of these two alloys. (author)

Applying a new criterion to predict glass forming alloys in the Zr–Ni–Cu ternary system

Energy Technology Data Exchange (ETDEWEB)

Déo, L.P., E-mail: leonardopratavieira@gmail.com [Universidade de São Paulo, EESC, SMM - Av. Trabalhador São Carlense, 400 – São Carlos, SP 13566-590 (Brazil); Mendes, M.A.B., E-mail: marcio.andreato@gmail.com [Universidade Federal de São Carlos, DEMa - Rod. Washington Luiz, Km 235 – São Carlos, SP 13565-905 (Brazil); Costa, A.M.S., E-mail: alexmatos1980@gmail.com [Universidade de São Paulo, DEMAR, EEL – Polo Urbo-Industrial Gleba AI-6, s/n – Lorena, SP 12600-970 (Brazil); Campos Neto, N.D., E-mail: nelsonddcn@gmail.com [Universidade de São Paulo, EESC, SMM - Av. Trabalhador São Carlense, 400 – São Carlos, SP 13566-590 (Brazil); Oliveira, M.F. de, E-mail: falcao@sc.usp.br [Universidade de São Paulo, EESC, SMM - Av. Trabalhador São Carlense, 400 – São Carlos, SP 13566-590 (Brazil)

2013-03-15

Highlights: ► Calculation to predict and select the glass forming ability (GFA) of metallic alloys in Zr–Ni–Cu system. ► Good correlation between theoretical and experimental GFA samples. ► Combination of X-ray diffraction (XRD) and differential scanning calorimetry (DSC) techniques mainly to characterize the samples. ► Oxygen impurity dramatically reduced the GFA. ► The selection criterion used opens the possibility to obtain new amorphous alloys, reducing the experimental procedures of trial and error. -- Abstract: A new criterion has been recently proposed to predict and select the glass forming ability (GFA) of metallic alloys. It was found that the critical cooling rate for glass formation (R{sub c}) correlates well with a proper combination of two factors, the minimum topological instability (λ{sub min}) and the thermodynamic parameter (Δh). The (λ{sub min}) criterion is based on the concept of topological instability of stable crystalline structures and (Δh) depends on the average work function difference (Δϕ) and the average electron density difference Δn{sub ws}{sup 1/3} among the constituent elements of the alloy. In the present work, the selection criterion was applied in the Zr–Ni–Cu system and its predictability was analyzed experimentally. Ribbon-shaped and splat-shaped samples were produced by melt-spinning and splat-cooling techniques respectively. The crystallization content and behavior were analyzed by X-ray diffraction (XRD) and differential scanning calorimetry (DSC), respectively. The results showed a good correlation between the theoretical GFA values and the amorphous phase percentages found in different alloy compositions.

Phase Transformation Behavior of Oxide Particles Formed in Mechanically Alloyed Fe-5Y{sub 2}O{sub 3} Powder

Energy Technology Data Exchange (ETDEWEB)

Kim, Ga Eon; Choi, Jung-Sun; Noh, Sanghoon; Kang, Suk Hoon; Choi, Byoung Kwon; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Deajeon (Korea, Republic of); Kim, Young Do [Hanyang University, Seoul (Korea, Republic of)

2017-05-15

The phase transformation behavior of the oxides formed in mechanically alloyed Fe-5Y{sub 2}O{sub 3} powder is investigated. Non-stoichiometric Y-rich and Fe-rich oxides with sizes of less than 300 nm are observed in the mechanically alloyed powder. The diffusion and redistribution reactions of the elements in these oxides during heating of the powder above 800 ℃ were observed, and these reactions result in the formation of a Y{sub 3}Fe{sub 5}O{sub 12} phase after heating at 1050 ℃. Thus, it is considered that the Y{sub 2}O{sub 3} powder and some Fe powder are formed from the non-stoichiometric Y-rich and Fe-rich oxides after the mechanical alloying process, and a considerable energy accumulated during the mechanical alloying process leads to a phase transformation of the Y-rich and Fe-rich oxides to Y{sub α}Fe{sub β}O{sub γ}-type phase during heating.

In temperature forming of friction stir lap welds in aluminium alloys

Science.gov (United States)

Bruni, Carlo; Cabibbo, Marcello; Greco, Luciano; Pieralisi, Massimiliano

2018-05-01

The objective of such investigation is the study in depth of the forming phase of welds realized on three sheet metal blanks in aluminium alloys by friction stir lap welding. Such forming phase was performed by upsetting at different constant forming temperatures varying from 200°C to 350°C with constant ram velocities of 0.01 and 0.1 mm/s. The temperature values were obtained by the use of heating strips applied on the upper tool and on the lower tool. It was observed an increase in the friction factor, acting at the upsetting tool-workpiece interface, with increasing temperature that is very useful in producing the required localized deformation with which to improve the weld. It was also confirmed that the forming phase allows to realize a required thickness in the weld area allowing to neglect the surficial perturbation produced by the friction stir welding tool shoulder. The obtained thickness could be subjected to springback when too low temperatures are considered.

Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

Science.gov (United States)

Saw, Cheng Kiong; Bauer, William A.; Choi, Jor-Shan; Day, Dan; Farmer, Joseph C.

2016-05-03

A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

Dual-Alloy Disks are Formed by Powder Metallurgy

Science.gov (United States)

Harf, F. H.; Miner, R. V.; Kortovich, C. S.; Marder, J. M.

1982-01-01

High-performance disks have widely varying properties from hub to rim. Dual property disk is fabricated using two nickel-base alloys, AF-115 for rim and Rene 95 for hub. Dual-alloy fabrication may find applications in automobiles, earth-moving equipment, and energy conversion systems as well as aircraft powerplants. There is potential for such applications as shafts, gears, and blades.

Research on Al-alloy sheet forming formability during warm/hot sheet hydroforming based on elliptical warm bulging test

Science.gov (United States)

Cai, Gaoshen; Wu, Chuanyu; Gao, Zepu; Lang, Lihui; Alexandrov, Sergei

2018-05-01

An elliptical warm/hot sheet bulging test under different temperatures and pressure rates was carried out to predict Al-alloy sheet forming limit during warm/hot sheet hydroforming. Using relevant formulas of ultimate strain to calculate and dispose experimental data, forming limit curves (FLCS) in tension-tension state of strain (TTSS) area are obtained. Combining with the basic experimental data obtained by uniaxial tensile test under the equivalent condition with bulging test, complete forming limit diagrams (FLDS) of Al-alloy are established. Using a quadratic polynomial curve fitting method, material constants of fitting function are calculated and a prediction model equation for sheet metal forming limit is established, by which the corresponding forming limit curves in TTSS area can be obtained. The bulging test and fitting results indicated that the sheet metal FLCS obtained were very accurate. Also, the model equation can be used to instruct warm/hot sheet bulging test.

Effect of Si addition on the glass-forming ability of a NiTiZrAlCu alloy

International Nuclear Information System (INIS)

Liang, W.Z.; Shen, J.; Sun, J.F.

2006-01-01

The effect of Si addition on the glass-forming ability (GFA) of a NiTiZrAlCu alloy was investigated by using differential scanning calorimetry (DSC), differential thermal analysis (DTA), X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The maximum diameter of glassy rods increased from 0.5 mm for the Ni 42 Ti 20 Zr 25 Al 8 Cu 5 alloy (the base alloy) to 2.5 mm for the Ni 42 Ti 20 Zr 21.5 Al 8 Cu 5 Si 3.5 alloy and to 3 mm for the Ni 42 Ti 19 Zr 22.5 Al 8 Cu 5 Si 3.5 alloy, when prepared by using the copper mould casting. The GFA of the alloys can be assessed by the reduced glass transition temperature T rg (=T g /T l ) and a newly proposed parameter, δ(=T x /T l - T g ). An addition of a proper amount of Si and a minor substitution of Ti with Zr can enhance the GFA of the base alloy by suppressing the formation of primary Ni(TiZr) and (TiZr)(CuAl) 2 phases and inducing the composition close to eutectic

Designing new biocompatible glass-forming Ti75-x Zr10 Nbx Si15 (x = 0, 15) alloys: corrosion, passivity, and apatite formation.

Science.gov (United States)

Abdi, Somayeh; Oswald, Steffen; Gostin, Petre Flaviu; Helth, Arne; Sort, Jordi; Baró, Maria Dolors; Calin, Mariana; Schultz, Ludwig; Eckert, Jürgen; Gebert, Annett

2016-01-01

Glass-forming Ti-based alloys are considered as potential new materials for implant applications. Ti75 Zr10 Si15 and Ti60 Zr10 Nb15 Si15 alloys (free of cytotoxic elements) can be produced as melt-spun ribbons with glassy matrix and embedded single β-type nanocrystals. The corrosion and passivation behavior of these alloys in their homogenized melt-spun states have been investigated in Ringer solution at 37°C in comparison to their cast multiphase crystalline counterparts and to cp-Ti and β-type Ti-40Nb. All tested materials showed very low corrosion rates as expressed in corrosion current densities icorr  alloys passive states in a wide potential range. This corresponds to low passive current densities ipass  = 2 ± 1 µA/cm(2) based on the growth of oxide films with thickness d alloys is beneficial for stable surface passivity. The addition of Nb does not only improve the glass-forming ability and the mechanical properties but also supports a high pitting resistance even at extreme anodic polarization up to 4V versus SCE were oxide thickness values of d ∼35 nm are reached. With regard to the corrosion properties, the Nb-containing nearly single-phase glassy alloy can compete with the β-type Ti-40Nb alloy. SBF tests confirmed the ability for formation of hydroxyapatite on the melt-spun alloy surfaces. All these properties recommend the new glass-forming alloys for application as wear- and corrosion-resistant coating materials for implants. © 2015 Wiley Periodicals, Inc.

Influence of Y, Gd and Sm on the glass forming ability and thermal crystallization of aluminum based alloy

International Nuclear Information System (INIS)

Aliaga, L.C.R.; Bolfarini, C.; Kiminami, C.S.; Botta Filho, W.J.; Danez, G.P.

2010-01-01

Al-based amorphous alloys represent an important family of metals and a great scientific activity has been devoted to determine the main features of both glass forming ability (GFA) and crystallization behavior in order to have a comprehensive framework aimed at potential technological applications. Nowadays, it is well known that the best Al-based amorphous alloys are formed in ternary systems such as Al- RE-TM, where RE is a rare earth and TM a transition metal. This paper presents results of research in Al 85 Ni 10 RE 5 alloys (RE = Y, Gd and Sm). Amorphous ribbons were processed by melt-spinning under the same conditions and subsequently characterized by x-ray diffraction (XRD) and differential scanning calorimetry (DSC). Results show appreciable micro structural differences as function of the rare earth, thus crystal is obtained for Y, nano-glassy for Gd and, fully amorphous structure for Sm. (author)

Thermo-mechanical treatment for improvement of superplasticity of SUS304; SUS304 no chososei kyodo kaizen no tame no kako netsu shori

Energy Technology Data Exchange (ETDEWEB)

Kato, M.; Torisaka, Y. [Mechanical Engineering Lab., Tokyo (Japan)

1998-01-25

Thermo-mechanical treatment was given to improve further the superplastic behavior of SUS 304 stainless steel. In the SUS 304, martensite phase produced by the processing induced transformation may be reversely transformed to the primary austenite phase by high-temperature heating. Crystal grain size is micronized to 1 {mu} m by combining this reverse transformation and recrystallization of the austenite phase. However, the straining rate at that time is as extremely low as 1 times 10 {sup -4}/s or lower, which is insufficient for an industrial material. Therefore, the SUS 304 processed as described above was given again a series of thermo-mechanical treatment of the similar forced cold processing and annealing to ultra-micronize the crystalline particles. Majority of the crystalline particles have come to have a grain size of several hundred nm. This test piece showed a total elongation of 400% or more at a test temperature of 973 K and a straining rate of 1.8 times 10 {sup -3}/s or lower. In addition, the straining rate sensitivity index `m` at that time was 0.45 or higher. The superplastic deformation of the SUS 304 has a high possibility of being governed by dynamic recrystallization. 4 refs., 7 figs., 1 tab.

Forming a structure of the CoNiFe alloys by X-ray irradiation

Science.gov (United States)

Valko, Natalia; Kasperovich, Andrey; Koltunowicz, Tomasz N.

The experimental data of electrodeposition kinetics researches and structure formation of ternary CoNiFe alloys deposited onto low-carbon steel 08kp in the presence of X-rays are presented. Relations of deposit rate, current efficiencies, element and phase compositions of CoNiFe coatings formed from sulfate baths with respect to cathode current densities (0.5-3A/dm2), electrolyte composition and irradiation were obtained. It is shown that, the CoNiFe coatings deposited by the electrochemical method involving exposure of the X-rays are characterized by more perfect morphology surfaces with less developed surface geometry than reference coatings. The effect of the X-ray irradiation on the electrodeposition of CoNiFe coatings promotes formatting of alloys with increased electropositive component and modified phase composition.

An Investigation into the Effect of Aging on the Forming Limit Diagram of 6063 Aluminum Alloy

International Nuclear Information System (INIS)

Hosseini, S. M.; Hosseimpour, S. J.; Nourouzi, S.; Gorji, A. H.

2011-01-01

In this study, the effect of ageing on the forming limit diagram of a commercially available 6063 aluminum alloy has been investigated. For this purpose, initially the specimens have been aged at 200 deg. C and at various times. The hardness tests have been carried out and the hardness-aging time curve has been obtained for this alloy. Moreover, the mechanical properties were determined by tensile test. Then, the forming limit diagrams have been achieved by using the out-of-plane formability test method at four different conditions containing: annealed, under-aged, peak-aged, and over-aged. The results indicate that in comparing with the annealed condition the FLD 0 decreases significantly from the under-aged condition to the peak-aged condition and increases slightly from the peak-aged condition to the over-aged condition.

Silicon Alloying On Aluminium Based Alloy Surface

International Nuclear Information System (INIS)

Suryanto

2002-01-01

Silicon alloying on surface of aluminium based alloy was carried out using electron beam. This is performed in order to enhance tribological properties of the alloy. Silicon is considered most important alloying element in aluminium alloy, particularly for tribological components. Prior to silicon alloying. aluminium substrate were painted with binder and silicon powder and dried in a furnace. Silicon alloying were carried out in a vacuum chamber. The Silicon alloyed materials were assessed using some techniques. The results show that silicon alloying formed a composite metal-non metal system in which silicon particles are dispersed in the alloyed layer. Silicon content in the alloyed layer is about 40% while in other place is only 10.5 %. The hardness of layer changes significantly. The wear properties of the alloying alloys increase. Silicon surface alloying also reduced the coefficient of friction for sliding against a hardened steel counter face, which could otherwise be higher because of the strong adhesion of aluminium to steel. The hardness of the silicon surface alloyed material dropped when it underwent a heating cycle similar to the ion coating process. Hence, silicon alloying is not a suitable choice for use as an intermediate layer for duplex treatment

Alloy materials

Energy Technology Data Exchange (ETDEWEB)

Hans Thieme, Cornelis Leo (Westborough, MA); Thompson, Elliott D. (Coventry, RI); Fritzemeier, Leslie G. (Acton, MA); Cameron, Robert D. (Franklin, MA); Siegal, Edward J. (Malden, MA)

2002-01-01

An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

Bulk synthesis by spray forming of Al–Cu–Fe and Al–Cu–Fe–Sn alloys containing a quasicrystalline phase

International Nuclear Information System (INIS)

Srivastava, V.C.; Huttunen-Saarivirta, E.; Cui, C.; Uhlenwinkel, V.; Schulz, A.; Mukhopadhyay, N.K.

2014-01-01

Highlights: • 40 kg Bulk material spray formed based on Al–Cu–Fe and Al–Cu–Fe + Sn. • Deposited Al–Cu–Fe alloy showed single phase bulk quasicrystals(QC). • DSC, XRD and microscopic analyses were done to ascertain the QC nature. • Sn does not help in single phase quasicrystal formation in the deposit. • The possible structural evolution mechanisms have been discussed in detail. - Abstract: In this study, Al–Cu–Fe alloys without and with the addition of Sn and containing a quasicrystalline phase were spray deposited. The spray-deposited bulk materials were characterized in terms of microstructure and hardness. The results showed that the Al 62.5 Cu 25 Fe 12.5 alloy contains the icosahedral quasicrystalline phase (i-phase) along with the minor λ-Al 13 Fe 4 phase, whereas the Al 62.5 Cu 25 Fe 12.5 + Sn alloy contains five phases: the major i-phase and the crystalline phases of Sn, θ-Al 2 Cu, λ-Al 13 Fe 4 and β-AlFe(Cu) phases. These results have been corroborated by X-ray diffraction (XRD), scanning and transmission electron microscopies (SEM and TEM) and differential scanning calorimetry (DSC). The hardness value of the Al–Cu–Fe alloy reached 10.5 GPa at 50 g load and then decreased steadily with increase in the applied load, while that for Al–Cu–Fe–Sn alloy it was originally somewhat lower, then decreased dramatically with slight increase in the applied load but stayed constant with further load increase. The hardness indentations in Al–Cu–Fe alloy introduced cracking in the material, whereas in the case of Al–Cu–Fe–Sn alloy the Sn-rich areas inhibited the crack growth. The present study provides an insight into the mechanism of phase and microstructural evolutions during spray forming of the studied alloys. Furthermore, the role of Sn in terms of microstructure and properties is highlighted

The corrosion properties of Zr-Cr-NM alloy metallic waste form for longterm disposal

Energy Technology Data Exchange (ETDEWEB)

Han, Seung Youb; Jang, Seon Ah; Eun, Hee Chul; Choi, Jung Hoon; Lee, Ki Rak; Park, Hwan Seo; Ahn, Do Hee [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2017-06-15

KAERI is conducting research on spent cladding hulls and additive metals to generate a solidifcation host matrix for the noble metal fssion product waste in anode sludge from the electro-refning process to minimize the volume of waste that needs to be disposed of. In this study, alloy compositions Zr-17Cr, Zr-22Cr, and Zr-27Cr were prepared with or without eight noble metals representing fuel waste using induction melting. The microstructures of the resulting alloys were characterized and electrochemical corrosion tests were conducted to evaluate their corrosion characteristics. All the compositions had better corrosion characteristics than other Zr-based alloys that were evaluated for comparison. Analysis of the leach solution after the corrosion test of the Zr-22Cr-8NM specimen indicated that the noble metals were not leached during corrosion under 500 mV imposed voltage, which simulates a highly oxidizing disposal environment. The results of this study confrm that Zr-Cr based compositions will likely serve as chemically stable waste forms.

Process for forming seamless tubing of zirconium or titanium alloys from welded precursors

International Nuclear Information System (INIS)

Sabol, G.P.; Barry, R.F.

1987-01-01

A process is described for forming seamless tubing of a material selected from zirconium, zirconium alloys, titanium, and titanium alloys, from welded precursor tubing of the material, having a heterogeneous structure resulting from the welding thereof. The process consists of: heating successive axial segments of the welded tubing, completely through the wall thereof, including the weld, to uniformly transform the heterogeneous, as welded, material into the beta phase; quenching the beta phase tubing segments, the heating and quenching effected sufficiently rapid enough to produce a fine sized beta grain structure completely throughout the precursor tubing, including the weld, and to prevent growth of beta grains within the material larger than 200 micrometers in diameter; and subsequently uniformly deforming the quenched precursor tubing by cold reduction steps to produce a seamless tubing of final size and shape

Influence of minor alloying additions on the glass-forming ability of Mg-Ni-La bulk metallic glasses

International Nuclear Information System (INIS)

Gonzalez, S.; Figueroa, I.A.; Todd, I.

2009-01-01

Bulk metallic glasses of Mg 60 Ni 23.6 Y x La (16.4-x) and Mg 65 Ni 20 Y x LaMM (15-x) with 0 ≤ x ≤ 1 at.% have been produced by injection casting. For the La-containing alloy a maximum amorphous diameter of 4 mm for x = 0.5 and 0.75 was obtained. The LaMM-containing alloy showed a maximum amorphous diameter of 2 mm for x = 0 and 0.25 but decreased to 1 mm with further Y additions. The glass-forming ability of the Mg 60 Ni 23.6 La 16.4 alloy decreased when La is partially substituted by small amounts of small atoms (Si or B) or by large atoms (Y and Si).

Study of the corrosion behavior and the corrosion films formed on the surfaces of Mg–xSn alloys in 3.5 wt.% NaCl solution

International Nuclear Information System (INIS)

Wang, Jingfeng; Li, Yang; Huang, Song; Zhou, Xiaoen

2014-01-01

Highlights: • Corrosion of four cast Mg–xSn alloys in 3.5 wt.% NaCl solution was investigated. • Both Mg(OH) 2 /SnO 2 corrosion product film and Mg(OH) 2 /MgSnO 3 clusters formed on Mg–1.5Sn. • Compact Mg(OH) 2 /MgSnO 3 film suppressed the cathodic effect of the impurity inclusions. • Mg–xSn (x = 0.5, 1.0, 2.0 wt.%) alloys only formed loose Mg(OH) 2 /SnO 2 corrosion product film. - Abstract: The corrosion behavior and the corrosion films formed on the surfaces of Mg–xSn (x = 0.5, 1.0, 1.5, and 2.0 wt.%) alloys in 3.5 wt.% NaCl solution were investigated by immersion tests, electrochemical measurements, corrosion morphology observations, and X-ray diffraction analysis. Immersion tests and electrochemical measurements illustrated that the best corrosion resistance was reported for the Mg–1.5Sn alloy. Both Mg(OH) 2 /SnO 2 corrosion product film and Mg(OH) 2 /MgSnO 3 clusters formed on Mg–1.5Sn alloy surface. Mg(OH) 2 /MgSnO 3 clusters were compact and suppressed the cathodic effect of the impurity inclusions greatly. The Mg–xSn (x = 0.5, 1.0, and 2.0 wt.%) alloys only formed loose Mg(OH) 2 /SnO 2 corrosion product film during the corrosion process

Synthesis and mechanical properties of silicon-doped TiAl-alloys with grain sizes in the submicron range; Herstellung und mechanische Eigenschaften silizidhaltiger TiAl-Werkstoffe mit Korngroessen im Submikronbereich

Energy Technology Data Exchange (ETDEWEB)

Bohn, R. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Werkstofforschung

1999-07-01

The objective of this study is to provide a comprehensive insight into the mechanical properties of nano- and submicron-grained intermetallics, containing ceramic particles as a second phase. The investigations are focussed on {gamma}-TiAl-based alloys with a fine dispersion of titanium silicides. The samples are prepared by high energy milling and subsequent hot isostatic pressing. The mechanical properties are mainly dominated by the grain size as the most important structural feature. At room temperature, the grain size dependence of hardness and yield strength can be described by the well-known Hall-Petch relationship. Contrary to the behavior of conventional alloys, the ductility of submicron-grained alloys drops if the grain size is further reduced. This may be attributed to the insignificance of diffusional creep at room temperature and to arising difficulties evolving for dislocation-based deformation mechanisms. In the high temperature range, the flow stress is strongly reduced. Superplastic deformation becomes feasible already at 800 C. The silicide particles impede grain growth, but they also promote cavitation during tensile straining. The mechanisms of deformation are similar to those established for coarse-grained materials at higher temperatures ({>=}1000 C). (orig.)

Specific-heat measurements in superconducting indium-thallium alloys and the pseudopotential form factor

International Nuclear Information System (INIS)

Munukutla, L.V.; Cappelletti, R.L.

1980-01-01

Normal-state specific heats between 1 and 4.4 K and superconducting transition temperatures of pure indium and In-Tl alloys have been measured. Excellent agreement with previous results was found. N/sub bs/(0) was extracted using our γ values and Dynes's lambda values and shows a large variation. The measured variation of lambda 2 > was also obtained from Dynes's results and found to be nearly linear in spite of the large variation of N/sub bs/(0). This is shown to be a consequence of the fact that the ratio of the calculated average screened pseudopotential form factor to electron density of states, 2 /sub s/>/N/sub bs/(0), is nearly constant across the alloy series for each element. No anomaly was found in the specific heat of In/sub 0.69/Tl/sub 0.31/ at the expected martensitic transition temperature

Investigation of interfacial heat transfer mechanism for 7075-T6 aluminum alloy in HFQ hot forming process

International Nuclear Information System (INIS)

Ying, Liang; Gao, Tianhan; Dai, Minghua; Hu, Ping

2017-01-01

Highlights: • The transient IHTC between 7075 alloy and die in HFQ process is investigated. • The accuracy of IHTC calculated by Beck and heat balance method is compared. • The relationship between IHTC and process parameter of 7075 alloy is studied. • The transient IHTC law is verified by U-type HFQ forming experiment. - Abstract: The IHTC (Interfacial-Heat-Transfer-Coefficient) between aluminum alloy and die during HFQ (Heat-Forming-Quenching) process is an important thermal parameter to reflect the heat transfer efficiency. In the present work, the instantaneous heat transfer law for high strength 7075-T6 alloy during HFQ process based on cylindrical-die model was investigated. The accuracy of IHTC calculated by Beck’s non-linear estimation method (Beck’s method) and heat balance method (HBM) were compared, and instantaneous IHTC of 7075-T6 alloy was acquired in experiment and analyzed in consideration of different contact pressure, surface roughness and lubricate conditions. Furthermore, the obtained IHTC was applied to the simulation process of typical U-type experimental model in order to validate the universality of heat transfer law. The result shows that the average IHTC goes near to 3300 W/m"2·K when pressure is above 80 MPa; Surface roughness can also affect the IHTC in HFQ process, but the effect mechanism is different from the boron steel in hot stamping process. The average IHTC decreases sharply when surface roughness increases in the range of 0.570–0.836 μm, the value is from 3453 W/m"2·K to 2001 W/m"2·K under 80 MPa. Furthermore, surface lubrication can promote heat transfer efficiency and increase IHTC value when contact pressure is relatively high.

Nanoporous alumina formed by self-organized two-step anodization of Ni3Al intermetallic alloy in citric acid

International Nuclear Information System (INIS)

Stępniowski, Wojciech J.; Cieślak, Grzegorz; Norek, Małgorzata; Karczewski, Krzysztof; Michalska-Domańska, Marta; Zasada, Dariusz; Polkowski, Wojciech; Jóźwik, Paweł; Bojar, Zbigniew

2013-01-01

Highlights: ► Anodic porous alumina was formed by Ni 3 Al intermetallic alloy anodization. ► The anodizations were conducted in 0.3 M citric acid. ► Nanopores geometry depends on anodizing voltage. ► No barrier layer was formed during anodization. - Abstract: Formation of the nanoporous alumina on the surface of Ni 3 Al intermetallic alloy has been studied in details and compared with anodization of aluminum. Successful self-organized anodization of this alloy was performed in 0.3 M citric acid at voltages ranging from 2.0 to 12.0 V using a typical two-electrode cell. Current density records revealed different mechanism of the porous oxide growth when compared to the mechanism pertinent for the anodization of aluminum. Electrochemical impedance spectroscopy experiments confirmed the differences in anodic oxide growth. Surface and cross-sections of the Ni 3 Al intermetallic alloy with anodic oxide were observed with field-emission scanning electron microscope and characterized with appropriate software. Nanoporous oxide growth rate was estimated from cross-sectional FE-SEM images. The lowest growth rate of 0.14 μm/h was found for the anodization at 0 °C and 2.0 V. The highest one – 2.29 μm/h – was noticed for 10.0 V and 30 °C. Pore diameter was ranging from 18.9 nm (2.0 V, 0 °C) to 32.0 nm (12.0 V, 0 °C). Interpore distance of the nanoporous alumina was ranging from 56.6 nm (2.0 V, 0 °C) to 177.9 nm (12.0 V, 30 °C). Pore density (number of pore occupying given area) was decreasing with anodizing voltage increase from 394.5 pores/μm 2 (2.0 V, 0 °C) to 94.9 pores/μm 2 (12.0 V, 0 °C). All the geometrical features of the anodic alumina formed by two-step self-organized anodization of Ni 3 Al intermetallic alloy are depending on the operating conditions.

Novel Bioactive Titanate Layers Formed on Ti Metal and Its Alloys by Chemical Treatments

Directory of Open Access Journals (Sweden)

Tadashi Kokubo

2009-12-01

Full Text Available Sodium titanate formed on Ti metal by NaOH and heat treatments induces apatite formation on its surface in a body environment and bonds to living bone. These treatments have been applied to porous Ti metal in artificial hip joints, and have been used clinically in Japan since 2007. Calcium titanate formed on Ti-15Zr-4Nb-4Ta alloy by NaOH, CaCl2, heat, and water treatments induces apatite formation on its surface in a body environment. Titanium oxide formed on porous Ti metal by NaOH, HCl, and heat treatments exhibits osteoinductivity as well as osteoconductivity. This is now under clinical tests for application to a spinal fusion device.

FORMING OF MECHANICAL CHARACTERISTICS OF THE SLUGS OF TITANIC ALLOY BT23 AT THERMAL TREATMENT

Directory of Open Access Journals (Sweden)

V. N. Fedulov

2005-01-01

Full Text Available Тhе changings of the initial plate structure of alloy BT23 at running of high-temperature thermal treatment of large-sized slugs with heating up to 650- 950 eC and cooling on air and in water and their influence on forming of complex of mechanical characteristics are examined.

Optimum schedules of difficult-to-form heat-resistant alloys forging

International Nuclear Information System (INIS)

Majzengel'ter, V.A.; Shuvalov, A.A.; Perevozov, A.S.

2000-01-01

The process of manufacturing half finished discs for hydroturbine engines from heat resistant difficulty deformed nickel, iron-nickel and cobalt alloys (EI435, EI868, VZh145-ID, EK79-ID, EK152-ID, EI826, EP648-VI) is described. The recommendations on the modes of forging the single-phase nonaging and double phase aging alloys are developed. The conclusion is made, that the first compressions of ingots shoved be accomplished by small press runs. The subsequent compressions should constituted not less than 8% during one run. The total compression of the ingot during one heating should be within the concrete alloy properties. With the purpose of obtaining uniform fine-grain structure the ingot heating during the last manufacturing cycle should be accomplished within the range of 1100-1130 deg C for the majority of heat resistant alloys [ru

Characteristics of mechanical alloying of Zn-Al-based alloys

International Nuclear Information System (INIS)

Zhu, Y.H.; Hong Kong Polytechnic; Perez Hernandez, A.; Lee, W.B.

2001-01-01

Three pure elemental powder mixtures of Zn-22%Al-18%Cu, Zn-5%Al-11%Cu, and Zn-27%Al-3%Cu (in wt.%) were mechanically alloyed by steel-ball milling processing. The mechanical alloying characteristics were investigated using X-ray diffraction, scanning electron microscopy, and transmission electron microscopy techniques. It was explored that mechanical alloying started with the formation of phases from pure elemental powders, and this was followed by mechanical milling-induced phase transformation. During mechanical alloying, phases stable at the higher temperatures formed at the near room temperature of milling. Nano-structure Zn-Al-based alloys were produced by mechanical alloying. (orig.)

The Effects of CO{sub 2} Pressure on Corrosion and Carburization Behaviors of Chromia-forming Austenitic Alloys

Energy Technology Data Exchange (ETDEWEB)

Lee, Ho Jung; Kim, Sung Hwan; Jang, Changheui [KAIST, Daejeon (Korea, Republic of)

2015-05-15

By applying S-CO{sub 2} cycle to SFR, the inherent safety could be improved by alleviating the concern of explosive reaction between high temperature steam and liquid sodium as well as increased thermal efficiency at 500-550 .deg. C compared to helium Brayton cycle. Meanwhile, from the material point of view, a compatibility such as corrosion and carburization of candidate materials in S-CO{sub 2} environment should be evaluated to assure the long-term integrity of IHX. It has been previously reported that Ni-base alloys and high-Cr Fe-base austenitic alloys showed a good corrosion resistance by the formation of thin chromia layer while carburization behaviors of those materials were not properly investigated. Corrosion and carburization behaviors of three chromia-forming austenitic alloys (Ni-base alloys and Alloy 800HT) were evaluated in S-CO{sub 2} (200 bar) and CO{sub 2} (1 bar) environment at 550.650 .deg. C for 1000 h. For all test materials, a good corrosion resistance was exhibited by the formation of thin chromia (Cr{sub 2}O{sub 3}) with small amount of minor oxides such as Mn1.5Cr1.5O{sub 4}, Al{sub 2}O{sub 3}, and TiO{sub 2}.

Tribological evaluation of surface modified H13 tool steel in warm forming of Ti–6Al–4V titanium alloy sheet

OpenAIRE

Wang, Dan; Li, Heng; Yang, He; Ma, Jun; Li, Guangjun

2014-01-01

The H13 hot-working tool steel is widely used as die material in the warm forming of Ti–6Al–4V titanium alloy sheet. However, under the heating condition, severe friction and lubricating conditions between the H13 tools and Ti–6Al–4V titanium alloy sheet would cause difficulty in guaranteeing forming quality. Surface modification may be used to control the level of friction force, reduce the friction wear and extend the service life of dies. In this paper, four surface modification methods (c...

Study of inelastic deformation mechanisms in metal glass volume

International Nuclear Information System (INIS)

Bakaj, S.A.; Neklyudov, I.M.; Savchenko, V.I.; Ehkert, Yu.

2001-01-01

The results of investigations of the mechanical properties and internal friction of the bulk amorphous alloy Zr 53.5 Ti 5 Cu 17.5 Ni 14.6 Al 10.4 within the temperature range from the room temperature up to glass-transition temperature are reported. The yield stress and transition from homogeneous to inhomogeneous plastic deformation are investigated. The temperature dependence of low-frequency internal friction, Q -1 (T), in the amplitude-independent limit of oscillations is obtained. The temperature range within which the homogeneous plastic deformation is observed under compression stress is determined. The superplasticity of the amorphous alloy is revealed at the temperature which is 100K lower than the glass-transition temperature. The lowest temperature, at which the superplasticity is revealed, turns to be an edge of the temperature range where Q -1 (T) increases fast. The microscopic nature of the observed phenomena are interpreted on the base of the polycluster model of the metallic glasses

Metastability and thermophysical properties of metallic bulk glass forming alloys

International Nuclear Information System (INIS)

Wunderlich, R.K.; Fecht, H.J.

1998-01-01

The absence of crystallization over a wide time/temperature window can be used to produce bulk metallic glass by relatively slow cooling of the melt. For a number of alloys, including several multicomponent Zr-based alloys, the relevant thermodynamic and thermomechanical properties of the metastable glassy and undercooled liquid states have been measured below and above the glass transition temperature. These measurements include specific heat, viscosity, volume, and elastic properties as a function of temperature. As a result, it becomes obvious that the maximum undercooling for these alloys is given by an isentropic condition before an enthalpic or isochoric instability is reached. Alternatively, these glasses can also be produced by mechanical alloying, thus replacing the thermal disorder by static disorder and resulting in the same thermodynamic glass state. During heating through the undercooled liquid, a nanoscale phase separation occurs for most glasses as a precursor of crystallization

Study on glass-forming ability and hydrogen storage properties of amorphous Mg60Ni30La10−xCox (x = 0, 4) alloys

International Nuclear Information System (INIS)

Lv, Peng; Wang, Zhong-min; Zhang, Huai-gang; Balogun, Muhammad-Sadeeq; Ji, Zi-jun; Deng, Jian-qiu; Zhou, Huai-ying

2013-01-01

Mg 60 Ni 30 La 10−x Co x (x = 0, 4) amorphous alloys were prepared by rapid solidification, using a melt-spinning technique. X-ray diffraction and differential scanning calorimetry analysis were employed to measure their microstructure, thermal stability and glass-forming ability, and hydrogen storage properties were studied by means of PCTPro2000. Based on differential scanning calorimetry results, their glass-forming ability and thermal stability were investigated by Kissinger method, Lasocka curves and atomic cluster model, respectively. The results indicate that glass-forming ability, thermal properties and hydrogen storage properties in the Mg-rich corner of Mg–Ni–La–Co system alloys were enhanced by Co substitution for La. It can be found that the smaller activation energy (ΔΕ) and frequency factor (υ 0 ), the bigger value of B (glass transition point in Lasocka curves), and higher glass-forming ability of Mg–Ni–La–Co alloys would be followed. In addition, atomic structure parameter (λ), deduced from atomic cluster model is valuable in the design of Mg–Ni–La–Co system alloys with good glass-forming ability. With an increase of Co content from 0 to 4, the hydrogen desorption capacity within 4000 s rises from 2.25 to 2.85 wt.% at 573 K. - Highlights: • Amorphous Mg 60 Ni 30 La 10−x Co x (x = 0 and 4) alloys were produced by melt spinning. • The GFA and hydrogen storage properties were enhanced by Co substitution for La. • With an increase of Co content, the hydrogen desorption capacity rises at 573 K

Characterisation of intermetallic particles formed during solution treatment of an Al–7Si–0.4Mg–0.12Fe alloy

International Nuclear Information System (INIS)

Yao, J.Y.; Taylor, J.A.

2012-01-01

Highlights: ► It is concluded in this work that the fine needle-like particles formed during the solution treatment of the 356 type alloy are indeed β phase plates similar to those frequently observed in as-cast aluminium alloys but of much finer sizes, most likely formed by precipitation in the vicinity of the dissolving π phase particles. ► The crystal structure of the needle-like particles, as examined by selected area electron diffraction, can be essentially indexed as either the A-Centred Monoclinic lattice or the Orthorhombic lattice . ► The particles appear to co-exist in two distinct forms: single crystal particles and composite micro-constituent particles. - Abstract: When Fe-containing Al–7Si–xMg alloys are solution-treated, usually as the initial stage of a T6 heat treatment, some of the π-Al 9 Mg 3 FeSi 5 phase present in the as-cast alloy transforms into fine needle-like intermetallic particles (as seen on a polished surface). These precipitated needles, speculated to be β-Al 5 FeSi phase, have not been definitively characterised to date. In this work, electron microscopy characterisation by various techniques was conducted to assess the nature (i.e. the composition, morphology and crystallography) of these particles to verify or otherwise the validity of the above hypothesis. It is found that the particles are indeed β phase platelets, of the same Al 5 FeSi or Al 4.5 FeSi stoichiometry as particles formed during solidification. Close observation of their crystallographic structure suggests fine-scale internal complexities in some of the particles.

Comprehension and modelling of chromia-forming alloys corrosion mechanisms in nuclear glasses

International Nuclear Information System (INIS)

Schmucker, Eric

2016-01-01

Nuclear wastes management consists in the confinement of the radioactive wastes in a glass matrix. This is made by inductive melting in a hot crucible at an operating temperature around 1150 C. These crucibles are constituted of nickel based superalloys with high chromium content. They are submitted to a harsh corrosion by the molten glass, eventually leading to their replacement. The protection of the crucible against corrosion is best provided by the establishment of a protective chromium oxide layer at the surface of the alloy. A binary chromia-forming alloy (Ni-30Cr) is studied in this work. Three different binary and ternary glass compositions are chosen in order to understand the influence of the glass basicity and glass viscosity on the corrosion kinetics. Besides, the de-correlation of the formation and dissolution kinetics of the oxide layer allows the modelling of the overall oxide growth in the molten glass. For that purpose, the oxide formation kinetics in molten glass media is assimilated to the oxidation kinetics of the alloy in gaseous media with oxygen partial pressure that are representative of the redox properties of the glasses. Studies of the oxidation kinetics and of the diffusion mechanisms have shown that the oxidation kinetics is independent on the oxygen pressure in the range of 10"-"1"3 up to 10"-"3 atm O_2 at 1150 C. The present work has shown that the dissolution kinetics of the oxide layer is governed by the diffusion of Cr(III) in the glass melt. This dissolution kinetics has been evaluated from the diffusion coefficient and the solubility limit of Cr(III) in the glass. Finally, the overall growth kinetics of the Cr_2O_3 layer in the glass has been successfully modelled for each glass, thanks to the knowledge of (i) the solubility limit of Cr(III), (ii) its diffusion coefficient in the glasses and (iii) the oxidation kinetics of the alloy. The presented model also allows quantifying the influence of each of these parameters on the

Dispersoid reinforced alloy powder and method of making

Energy Technology Data Exchange (ETDEWEB)

Anderson, Iver E.; Terpstra, Robert L.

2017-12-05

A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with a reactive species acquired from an atomizing gas than does the alloying element. The melted alloy is atomized with the atomizing gas including the reactive species to form atomized particles so that the reactive species is (a) dissolved in solid solution to a depth below the surface of atomized particles and/or (b) reacted with the dispersoid-forming element to form dispersoids in the atomized particles to a depth below the surface of said atomized particles. The atomized alloy particles are solidified as solidified alloy particles or as a solidified deposit of alloy particles. Bodies made from the dispersion strengthened alloy particles, deposit thereof, exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures by virtue of the presence of the corrosion and/or oxidation resistance imparting alloying element in solid solution in the particle alloy matrix.

Dispersoid reinforced alloy powder and method of making

Energy Technology Data Exchange (ETDEWEB)

Anderson, Iver E.; Terpstra, Robert L.

2017-10-10

A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with a reactive species acquired from an atomizing gas than does the alloying element. The melted alloy is atomized with the atomizing gas including the reactive species to form atomized particles so that the reactive species is (a) dissolved in solid solution to a depth below the surface of atomized particles and/or (b) reacted with the dispersoid-forming element to form dispersoids in the atomized particles to a depth below the surface of said atomized particles. The atomized alloy particles are solidified as solidified alloy particles or as a solidified deposit of alloy particles. Bodies made from the dispersion strengthened alloy particles, deposit thereof, exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures by virtue of the presence of the corrosion and/or oxidation resistance imparting alloying element in solid solution in the particle alloy matrix.

Research and development of the industrial basic technologies of the next generation, 'composite materials (highly functional, crystal-controlled alloys)'. Evaluation of the first phase research and development; Jisedai sangyo kiban gijutsu kenkyu kaihatsu 'koseino kessho seigyo gokin'. Zenki kenkyu kaihatsu hyoka

Energy Technology Data Exchange (ETDEWEB)

NONE

1985-03-30

The results of the first phase research and development project for developing highly functional, crystal-controlled alloys as the basic technologies of the next generation are evaluated. The R and D themes are selected to develop alloys superhighly resistant to heat, heat-resistant/high-rigidity and light/high-rigidity by controlling their crystals. Development of the basic techniques for these materials is of high significance, and highly rated. The efforts in the first-phase R and D project are aimed at designs of a total of 12 types of single-crystal alloys by the computer-aided alloy designing techniques, production of these alloys on a trial basis, and evaluation of their characteristics, for the alloys superhighly resistant to heat. Two of them are confirmed to be superior to the others, and selected as the alloys to be developed. This project has also established the single-crystal casting techniques, which allow crystal orientation almost completely. Various types of heat-resistant/high-rigidity and light/high-rigidity alloys are designed, produced on a trial basis, and evaluated for their characteristics. As a result, one alloy type is selected for each category. The other techniques developed by this project include those for adjusting powders for light/high-rigidity alloys whose average grain sizes are controlled and impurity contents are reduced. Bright prospects have been obtained for the techniques for superplastically forging the disk shapes. These efforts have almost achieved the development objectives of the first-phase R and D project. (NEDO)

Microstructural characterization of spray formed Fe-based amorfizable alloy; Caracterizacao microestrutural de ligas ferrosas amorfizaveis processadas por conformacao por spray

Energy Technology Data Exchange (ETDEWEB)

Gabriel, A.H.G.; Ananias, M.Jr. da S.; Lucena, F.A.; Santos, L.S. dos; Bolfarini, C.; Botta, W.J.; Kiminami, C.S.; Afonso, C.R.M., E-mail: guimaraes.andreh@gmail.com [Universidade Federal de Sao Carlos (UFSCar), Sao Carlos, SP (Brazil)

2014-07-01

Iron-based amorphous alloys show outstanding characteristics such as high hardness and wear resistance, with microstructure partially amorphous, making them favorable to spray forming process (SF), which has cooling rates between 10{sup 3}-10{sup 5} K/s. Thus, this work aims to use the SF in one of the alloy cast iron present in this project, being chosen the alloy with a better set of results, through the performed characterizations. The alloys studied in this project were: (Fe{sub 65}Cr{sub 17}Mo{sub 2}C{sub 14}Si{sub 1}Cu{sub 1}){sub 100-x}B{sub x} (x = 5, 8 and 12% at) and (Fe{sub 65}Cr{sub 17}Mo{sub 2}C{sub 14}Si{sub 1}Cu{sub 1}){sub 88}Nb{sub 4}B{sub 8} (at.%), being all processed through Discovery® Plasma and 'melt- spinning' and characterized using: TEM, SEM, DSC, XRD and microhardness test. The cast iron alloy selected were (Fe{sub 65}Cr{sub 17}Mo{sub 2}C{sub 14}Si{sub 1}Cu{sub 1}){sub 88}Nb{sub 4}B+8, getting by the spray forming process, deposit and overspray powder. With them, were realized almost the same characterizations, except for the TEM. The results showed 1044±102 (HV1) in Vickers microhardness and nanocrystalline overspray powder from 20-45 μm to > 180 μm. (author)

Microstructure and deformation behavior of Ti-6Al-4V alloy by high-power laser solid forming

International Nuclear Information System (INIS)

Ren, Y.M.; Lin, X.; Fu, X.; Tan, H.; Chen, J.; Huang, W.D.

2017-01-01

This work investigated the microstructure and tensile deformation behavior of Ti-6Al-4V alloy fabricated using a high-power laser solid forming (LSF) additive manufacturing. The results show that the post-fabricated heat-treated microstructure consists of coarse columnar prior-β grains (630–1000 μm wide) and α-laths (5–9 μm) under different scanning velocities (900 and 1500 mm/min), which caused large elongation (∼18%) superior to the conventional laser additive manufacturing Ti-6Al-4V alloy. The deformation behavior of the LSF Ti-6Al-4V alloy was investigated using in situ tensile test scanning electron microscopy. The results show that shear-bands appeared along the α/β interface and slip-bands occurred within the α-laths, which lead to cracks decaying in a zigzag-pattern in the LSF Ti-6Al-4V alloy with basket-weave microstructure. These results demonstrate that the small columnar prior-β grains and fine basket-weave microstructure exhibiting more α/β interfaces and α-laths can disperse the load and resist the deformation in the LSF Ti-6Al-4V components. In addition, a modified microstructure selection map of the LSF Ti-6Al-4V alloy was established, which can reasonably predict the microstructure evolution and relative grain size in the LSF process.

Mechanical behavior and modelisation of Ti-6Al-4V titanium sheet under hot stamping conditions

Science.gov (United States)

Sirvin, Q.; Velay, V.; Bonnaire, R.; Penazzi, L.

2017-10-01

The Ti-6Al-4V titanium alloy is widely used for the manufacture of aeronautical and automotive parts (solid parts). In aeronautics, this alloy is employed for its excellent mechanical behavior associated with low density, outstanding corrosion resistance and good mechanical properties up to 600°C. It is especially used for the manufacture of fuselage frames, on the pylon for carrying out the primary structure (machining forged blocks) and the secondary structure in sheet form. In this last case, the sheet metal forming can be done through various methods: at room temperature by drawing operation, at very high temperature (≃900°C) by superplastic forming (SPF) and at intermediate temperature (≥750°C) by hot forming (HF). In order to reduce production costs and environmental troubles, the cycle times reduction associated with a decrease of temperature levels are relevant. This study focuses on the behavior modelling of Ti-6Al-4V alloy at temperatures above room temperature to obtained greater formability and below SPF condition to reduce tools workshop and energy costs. The displacement field measurement obtained by Digital Image Correlation (DIC) is based on innovative surface preparation pattern adapted to high temperature exposures. Different material parameters are identified to define a model able to predict the mechanical behavior of Ti-6Al-4V alloy under hot stamping conditions. The hardening plastic model identified is introduced in FEM to simulate an omega shape forming operation.

Anti-corrosion film formed on HAl77-2 copper alloy surface by aliphatic polyamine in 3 wt.% NaCl solution

Energy Technology Data Exchange (ETDEWEB)

Yu, Yinzhe; Yang, Dong; Zhang, Daquan, E-mail: zhdq@sh163.net; Wang, Yizhen; Gao, Lixin

2017-01-15

Highlights: • Properties of ADDD meet environment-friendly requirements. • ADDD’s inhibition efficiency is better than BTA at the low concentration. • ADDD adsorbs on the copper alloy surface by via the N atom in its amino group using flat mode. - Abstract: The corrosion inhibition of a polyamine compound, N-(4-amino-2, 3-dimethylbutyl)-2, 3-dimethylbutane-1, 4-diamine (ADDD), was investigated for HAl77-2 copper alloy in 3 wt.% NaCl solution. Electrochemical measurements, scanning electron microscopy (SEM), atomic force microscope (AFM) and Fourier transform infrared spectroscopy (FT-IR) techniques were employed for this research. The results show that ADDD strongly suppresses the corrosion of HAl77-2 alloy. The inhibition efficiency of ADDD is 98.6% at 0.5 mM, which is better than benzotriazole (BTAH) at the same concentration. Polarization curves indicate that ADDD is an anodic type inhibitor. Surface analysis suggests that a protective film is formed via the interaction of ADDD and copper. FT-IR reveals that the inhibition mechanism of ADDD is dominated by chemisorption onto the copper alloy surface to form an inhibition film. Furthermore, quantum chemical calculation and molecular dynamics (MD) simulations methods show that ADDD adsorbs on HAl77-2 surface via amino group in its molecule.

Power metallurgy approaches to high temperature components for gas turbine engines

Science.gov (United States)

Probst, H. B.

1974-01-01

Work conducted by NASA and NASA contractors on prealloyed superalloy powders and materials strengthened by oxide dispersion is reviewed. Fabrication, tensile strength, superplasticity, grain growth control, stress rupture life, and grain-size and dispersion-level effects are covered. Distinct strength advantages of powder metallurgy superalloys over conventional wrought alloys are noted.

Investigation of Abnormal Grain Growth in a Friction Stir Welded and Spin-Formed Al-Li Alloy 2195 Crew Module

Science.gov (United States)

Tayon, Wesley A.; Domack, Marcia S.; Hoffman, Eric K.; Hales, Stephen J.

2013-01-01

In order to improve manufacturing efficiency and reduce structural mass and costs in the production of launch vehicle structures, NASA is pursuing a wide-range of innovative, near-net shape manufacturing technologies. A technology that combines friction stir welding (FSW) and spin-forming has been applied to manufacture a single-piece crew module using Aluminum-Lithium (AL-Li) Alloy 2195. Plate size limitations for Al-Li alloy 2195 require that two plates be FSW together to produce a spin-forming blank of sufficient size to form the crew module. Subsequent forming of the FSW results in abnormal grain growth (AGG) within the weld region upon solution heat treatment (SHT), which detrimentally impacts strength, ductility, and fracture toughness. The current study seeks to identify microstructural factors that contribute to the development of AGG. Electron backscatter diffraction (EBSD) was used to correlate driving forces for AGG, such as stored energy, texture, and grain size distributions, with the propensity for AGG. Additionally, developmental annealing treatments prior to SHT are examined to reduce or eliminate the occurrence of AGG by promoting continuous, or uniform, grain growth

STUDY THE EFFECTS OF PRESTRAINS IN UNIAXIAL TENSION ON THE FORMING LIMIT DIAGRAM OF ALUMINUM ALLOY SHEETS(2024 T3

Directory of Open Access Journals (Sweden)

Waleed J. Ali

2015-02-01

Full Text Available           The strain path for sheet metal may be changed during forming , this may be affect the forming limit curve (FLC . In this work the FLC before and after prestraining was determined for aluminum alloy (2024 T3 to study the effect of this type of prestraining and in different values on the FLC. This alloy was chosen because it is used widely , specially in aircraft structures .It was shown that the using of uniaxial tension prestrain affects the FLC . The major strain in right side is increased with the increasing in the prestrain , while in the left side the effect is small .

Corrosion resistance and durability of superhydrophobic surface formed on magnesium alloy coated with nanostructured cerium oxide film and fluoroalkylsilane molecules in corrosive NaCl aqueous solution.

Science.gov (United States)

Ishizaki, Takahiro; Masuda, Yoshitake; Sakamoto, Michiru

2011-04-19

The corrosion resistant performance and durability of the superhydrophobic surface on magnesium alloy coated with nanostructured cerium oxide film and fluoroalkylsilane molecules in corrosive NaCl aqueous solution were investigated using electrochemical and contact angle measurements. The durability of the superhydrophobic surface in corrosive 5 wt% NaCl aqueous solution was elucidated. The corrosion resistant performance of the superhydrophobic surface formed on magnesium alloy was estimated by electrochemical impedance spectroscopy (EIS) measurements. The EIS measurements and appropriate equivalent circuit models revealed that the superhydrophobic surface considerably improved the corrosion resistant performance of magnesium alloy AZ31. American Society for Testing and Materials (ASTM) standard D 3359-02 cross cut tape test was performed to investigate the adhesion of the superhydrophobic film to the magnesium alloy surface. The corrosion formation mechanism of the superhydrophobic surface formed on the magnesium alloy was also proposed. © 2011 American Chemical Society

Effect of in-situ formed Al3Ti particles on the microstructure and mechanical properties of 6061 Al alloy

Science.gov (United States)

Gupta, Rahul; Chaudhari, G. P.; Daniel, B. S. S.

2018-03-01

In this study, in situ Titanium-tri-aluminide (Al3Ti) particles reinforced Al 6061 alloy matrix composites were fabricated by the reaction of potassium hexafluorotitanate (K2TiF6) inorganic salt with molten Al 6061 alloy via liquid metallurgy route. The development of in-situ Al3Ti particles and their effects on the mechanical properties such as yield strength (YS), ductility, ultimate tensile strength (UTS) and hardness, and microstructure of Al 6061 alloy were studied. It was observed from the results that in-situ formed Al3Ti particles were blocky in morphology whose average size was around 2.6 ± 1.1 μm. Microstructure studies showed that grain size of Al matrix was reduced due to the nucleating effect of Al3Ti particles. It was observed from the mechanical properties analysis that when the volume fraction of Al3Ti particles was increased, the hardness, UTS and YS of the composites were also increased as compared to that of Al 6061 alloy. An improvement in ductility was observed with the dispersion of Al3Ti particles in base alloy which is contrary to many other composites.

Research and development of the industrial basic technologies of the next generation, 'composite materials (highly functional, crystal-controlled alloys)'. Evaluation of the first phase research and development; Jisedai sangyo kiban gijutsu kenkyu kaihatsu 'koseino kessho seigyo gokin'. Zenki kenkyu kaihatsu hyoka

Energy Technology Data Exchange (ETDEWEB)

NONE

1985-03-30

The results of the first phase research and development project for developing highly functional, crystal-controlled alloys as the basic technologies of the next generation are evaluated. The R and D themes are selected to develop alloys superhighly resistant to heat, heat-resistant/high-rigidity and light/high-rigidity by controlling their crystals. Development of the basic techniques for these materials is of high significance, and highly rated. The efforts in the first-phase R and D project are aimed at designs of a total of 12 types of single-crystal alloys by the computer-aided alloy designing techniques, production of these alloys on a trial basis, and evaluation of their characteristics, for the alloys superhighly resistant to heat. Two of them are confirmed to be superior to the others, and selected as the alloys to be developed. This project has also established the single-crystal casting techniques, which allow crystal orientation almost completely. Various types of heat-resistant/high-rigidity and light/high-rigidity alloys are designed, produced on a trial basis, and evaluated for their characteristics. As a result, one alloy type is selected for each category. The other techniques developed by this project include those for adjusting powders for light/high-rigidity alloys whose average grain sizes are controlled and impurity contents are reduced. Bright prospects have been obtained for the techniques for superplastically forging the disk shapes. These efforts have almost achieved the development objectives of the first-phase R and D project. (NEDO)

Effect of temperature and dissolved hydrogen on oxide films formed on Ni and Alloy 182 in simulated PWR water

International Nuclear Information System (INIS)

Mendonça, R.; Bosch, R.-W.; Van Renterghem, W.; Vankeerberghen, M.; Araújo Figueiredo, C. de

2016-01-01

Alloy 182 is a nickel-based weld metal, which is susceptible to stress corrosion cracking in PWR primary water. It shows a peak in SCC susceptibility at a certain temperature and hydrogen concentration. This peak is related to the electrochemical condition where the Ni to NiO transition takes place. One hypothesis is that the oxide layer at this condition is not properly developed and so the material is not optimally protected against SCC. Therefore the oxide layer formed on Alloy 182 is investigated as a function of the dissolved hydrogen concentration and temperature around this Ni/NiO transition. Exposure tests were performed with Alloy 182 and Ni coupons in a PWR environment at temperatures between 300 °C and 345 °C and dissolved hydrogen concentration between 5 and 35 cc (STP)H 2 /kg. Post-test analysis of the formed oxide layers were carried out by SEM, EDS and XPS. The exposure tests with Ni coupons showed that the Ni/NiO transition curve is at a higher temperature than the curve based on thermodynamic calculations. The exposure tests with Alloy 182 showed that oxide layers were present at all temperatures, but that the morphology changed from spinel crystals to needle like oxides when the Ni/NiO transition curve was approached. Oxide layers were present below the Ni/NiO transition curve i.e. when the Ni coupon was still free of oxides. In addition an evolved slip dissolution model was proposed that could explain the observed experimental results and the peak in SCC susceptibility for Ni-based alloys around the Ni/NiO transition. - Highlights: • Exposure tests with Ni-coupons showed that the Ni/NiO transition curve shifted to more oxidizing conditions. • The Ni specimens tested in PWR water were free of oxides at all temperatures. • The exposure tests with Alloy 182 showed that oxide layers were present at all temperatures. • The Alloy 182 surface morphology changed from spinel crystals to needle like oxides when the Ni/NiO curve was approached

Effect of temperature and dissolved hydrogen on oxide films formed on Ni and Alloy 182 in simulated PWR water

Energy Technology Data Exchange (ETDEWEB)

Mendonça, R. [CAPES Foundation, Ministry of Education, Brasilia (Brazil); Bosch, R.-W., E-mail: rbosch@sckcen.be [SCK-CEN, Boeretang 200, 2400 Mol (Belgium); Van Renterghem, W.; Vankeerberghen, M. [SCK-CEN, Boeretang 200, 2400 Mol (Belgium); Araújo Figueiredo, C. de [CDTN/CNEN, Av. Antônio Carlos 6627, 31270-901 Belo Horizonte, MG (Brazil)

2016-08-15

Alloy 182 is a nickel-based weld metal, which is susceptible to stress corrosion cracking in PWR primary water. It shows a peak in SCC susceptibility at a certain temperature and hydrogen concentration. This peak is related to the electrochemical condition where the Ni to NiO transition takes place. One hypothesis is that the oxide layer at this condition is not properly developed and so the material is not optimally protected against SCC. Therefore the oxide layer formed on Alloy 182 is investigated as a function of the dissolved hydrogen concentration and temperature around this Ni/NiO transition. Exposure tests were performed with Alloy 182 and Ni coupons in a PWR environment at temperatures between 300 °C and 345 °C and dissolved hydrogen concentration between 5 and 35 cc (STP)H{sub 2}/kg. Post-test analysis of the formed oxide layers were carried out by SEM, EDS and XPS. The exposure tests with Ni coupons showed that the Ni/NiO transition curve is at a higher temperature than the curve based on thermodynamic calculations. The exposure tests with Alloy 182 showed that oxide layers were present at all temperatures, but that the morphology changed from spinel crystals to needle like oxides when the Ni/NiO transition curve was approached. Oxide layers were present below the Ni/NiO transition curve i.e. when the Ni coupon was still free of oxides. In addition an evolved slip dissolution model was proposed that could explain the observed experimental results and the peak in SCC susceptibility for Ni-based alloys around the Ni/NiO transition. - Highlights: • Exposure tests with Ni-coupons showed that the Ni/NiO transition curve shifted to more oxidizing conditions. • The Ni specimens tested in PWR water were free of oxides at all temperatures. • The exposure tests with Alloy 182 showed that oxide layers were present at all temperatures. • The Alloy 182 surface morphology changed from spinel crystals to needle like oxides when the Ni/NiO curve was

Microstructural Evolution of Al-1Fe (Weight Percent) Alloy During Accumulative Continuous Extrusion Forming

Science.gov (United States)

Wang, Xiang; Guan, Ren-Guo; Tie, Di; Shang, Ying-Qiu; Jin, Hong-Mei; Li, Hong-Chao

2018-04-01

As a new microstructure refining method, accumulative continuous extrusion forming (ACEF) cannot only refine metal matrix but also refine the phases that exist in it. In order to detect the refinements of grain and second phase during the process, Al-1Fe (wt pct) alloy was processed by ACEF, and the microstructural evolution was analyzed by electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM). Results revealed that the average grain size of Al-1Fe (wt pct) alloy decreased from 13 to 1.2 μm, and blocky Al3Fe phase with an average length of 300 nm was granulated to Al3Fe particle with an average diameter of 200 nm, after one pass of ACEF. Refinement of grain was attributed to continuous dynamic recrystallization (CDRX), and the granulation of Al3Fe phase included the spheroidization resulting from deformation heat and the fragmentation caused by the coupling effects of strain and thermal effect. The spheroidization worked in almost the entire deformation process, while the fragmentation required strain accumulation. However, fragmentation contributed more than spheroidization. Al3Fe particle stimulated the formation of substructure and retarded the migration of recrystallized grain boundary, but the effect of Al3Fe phase on refinement of grain could only be determined by the contrastive investigation of Al-1Fe (wt pct) alloy and pure Al.

Oxide films on magnesium and magnesium alloys

International Nuclear Information System (INIS)

Shih, T.-S.; Liu, J.-B.; Wei, P.-S.

2007-01-01

Magnesium alloys are very active and readily ignite during heating and melting. In this study, we discuss the combustion of magnesium and magnesium alloys and propose prospective anti-ignition mechanisms for magnesium alloys during the heating process. When magnesium and magnesium alloys were heated in air, the sample surfaces produced layers of thermally formed oxides. These thermally formed oxides played an important role in affecting the combustion of the magnesium and magnesium alloys. When magnesium was heated in air, brucite that formed in the early stage was then transformed into periclase by dehydroxylation. By extending the heating time, more periclase formed and increased in thickness which was associated with microcracks formation. When magnesium was heated in a protective atmosphere (SF 6 ), a film of MgF 2 formed at the interface between the oxide layer and the Mg substrate. This film generated an anti-ignition behavior which protected the substrate from oxidation. When solution-treated AZ80 alloy was heated, spinel developed at the interface between the thermally formed oxide layer and the Mg substrate, improving the anti-ignition properties of the substrate. In addition, we also explain the effects of beryllium in an AZB91 alloy on the ignition-proofing behavior

Linear arrangement of nano-scale magnetic particles formed in Cu-Fe-Ni alloys

Energy Technology Data Exchange (ETDEWEB)

Kang, Sung, E-mail: k3201s@hotmail.co [Department of Materials Engineering (SEISAN), Yokohama National University, 79-5 Tokiwadai, Hodogayaku, Yokohama, 240-8501 (Japan); Takeda, Mahoto [Department of Materials Engineering (SEISAN), Yokohama National University, 79-5 Tokiwadai, Hodogayaku, Yokohama, 240-8501 (Japan); Takeguchi, Masaki [Advanced Electron Microscopy Group, National Institute for Materials Science (NIMS), Sakura 3-13, Tsukuba, 305-0047 (Japan); Bae, Dong-Sik [School of Nano and Advanced Materials Engineering, Changwon National University, Gyeongnam, 641-773 (Korea, Republic of)

2010-04-30

The structural evolution of nano-scale magnetic particles formed in Cu-Fe-Ni alloys on isothermal annealing at 878 K has been investigated by means of transmission electron microscopy (TEM), electron dispersive X-ray spectroscopy (EDS), electron energy-loss spectroscopy (EELS) and field-emission scanning electron microscopy (FE-SEM). Phase decomposition of Cu-Fe-Ni occurred after an as-quenched specimen received a short anneal, and nano-scale magnetic particles were formed randomly in the Cu-rich matrix. A striking feature that two or more nano-scale particles with a cubic shape were aligned linearly along <1,0,0> directions was observed, and the trend was more pronounced at later stages of the precipitation. Large numbers of <1,0,0> linear chains of precipitates extended in three dimensions in late stages of annealing.

Tensile properties of Zr-2.5 Nb pressure tube alloy between 25 and 800 degC

International Nuclear Information System (INIS)

Singh, R.N.; Kishore, R.; Sinha, T.K.; Banerjee, S.

2000-10-01

Tensile properties of zirconium-2.5 wt. % niobium pressure tube material were evaluated by uniaxial tension tests at temperatures between 25 and 800 degC and under strain-rates varying from 3.3 x 10 -5 to 3.3 x 10 -3 /s. Tests were carried out on specimens fabricated from the sections of finished (autoclaved) tubes as well as on those machined from the sections of cold worked (2 nd pilgered) tubes. Moreover, specimens fabricated from finished tubes belonging to twenty different heats were tested at 300 degC to study the heat to heat variation in tensile properties of this alloy. In order to study the effect of the crystallographic texture on the tensile properties, specimens oriented in longitudinal as well as, in transverse directions of the tubes were also tested. Results showed that both yield and ultimate tensile strengths of this alloy decreased monotonically with increasing test temperatures, with a rapid fall in strengths above a temperature of 350 degC (623 K). The tensile ductility did not change appreciably up to 400 degC (673K) but increased rapidly above this temperature. The observed results on the temperature dependence of the strength and ductility indicated the possible occurrence of dynamic strain-ageing in this alloy in the temperature range of 200-300 degC (473 to 573 K). The transverse specimens showed higher strengths and lower ductility as compared to those of the longitudinal specimens up to a temperature of 350 degC (623 K). Above 350 degC, the difference in the strengths and the ductility of the two types of the specimens, became negligibly small indicating that the texture did not appreciably influence the tensile properties of this alloy at temperatures exceeding 350 degC. The alloy developed extensive superplasticity (ductility exceeding 100 %), when tested in the temperature range of 650-800 degC. Maximum ductility values of 650 % for longitudinal and 900 % for the transverse orientation with strain-rate sensitivity (m) exceeding 0

High-temperature creep of equiaxed Cd-26.5 at % Zn eutectic in the superplastic regime

International Nuclear Information System (INIS)

Tonejc, Anton; Poirier, J.-P.

1976-01-01

The temperature and stress dependence on the secondary creep rate of the Cd+26.5Zn eutectoid in the superplastic domain was studied in constant-stress compression creep. Experiments were performed in the following ranges of temperature, stress and grain size: 170C 2 , 1<10μm. In all cases secondary creep was established after a strain approximately equal to 4%. For temperatures higher than 200C all the techniques yielded the same value for m (m=0.49+-0.03) in the whole investigated range of stresses. For T=170C a lower value of m was found (m=0.33). The activation energy was determined and found equal to 25Kcal/mol. Micrographic examinations were performed on sectioned samples at several stages of deformation. The grain size was found to be identical for various conditions of temperature and stress and very stable with respect to deformation. The experimental results of the creep tests are discussed in relation with the microstructural aspects

Effects of plasma pretreatment on the process of self-forming Cu–Mn alloy barriers for Cu interconnects

Directory of Open Access Journals (Sweden)

Jae-Hyung Park

2018-02-01

Full Text Available This study investigated the effect of plasma pretreatment on the process of a self-forming Cu–Mn alloy barrier on porous low-k dielectrics. To study the effects of plasma on the performance of a self-formed Mn-based barrier, low-k dielectrics were pretreated with H2 plasma or NH3 plasma. Cu–Mn alloy materials on low-k substrates that were subject to pretreatment with H2 plasma exhibited lower electrical resistivity values and the formation of thicker Mn-based interlayers than those on low-k substrates that were subject to pretreatment with NH3 plasma. Transmission electron microscopy (TEM, X-ray photoemission spectroscopy (XPS, and thermal stability analyses demonstrated the exceptional performance of the Mn-based interlayer on plasma-pretreated low-k substrates with regard to thickness, chemical composition, and reliability. Plasma treating with H2 gas formed hydrophilic Si–OH bonds on the surface of the low-k layer, resulting in Mn-based interlayers with greater thickness after annealing. However, additional moisture uptake was induced on the surface of the low-k dielectric, degrading electrical reliability. By contrast, plasma treating with NH3 gas was less effective with regard to forming a Mn-based interlayer, but produced a Si–N/C–N layer on the low-k surface, yielding improved barrier characteristics.

Influence of substitution of La by Ce on the glass forming ability and crystallization behavior of Al–Ni–La alloys

International Nuclear Information System (INIS)

Zhang, Z.; Xiong, X.Z.; Zhou, W.; Li, J.F.

2013-01-01

Highlights: •Wedge-shaped samples were suction cast with casting conditions controlled. •Partial substitution of La by Ce decreases the GFA of Al 85.5 Ni 9.5 La 5 . •Partial substitution of La by Ce increases the GFA of other Al–Ni–La alloys. •The GFA was analyzed from the thermodynamic and topological points of view. -- Abstract: Wedge-shaped samples of Al–Ni–(La–Ce) alloys were suction cast under an identical preparation condition, and their glass forming abilities (GFAs) and crystallization behaviors were compared. It was revealed that the partial substitution of La by Ce decreases the GFA of Al 85.5 Ni 9.5 La 5 alloy but increases the GFAs of Al 87.5 Ni 7.5 La 5 , Al 86.5 Ni 8.5 La 5 , Al 86 Ni 9 La 5 and Al 86 Ni 9.5 La 4.5 alloys. Meantime the crystallization behavior significantly changes. The optimal substitution content of La for glass formation depends on the composition of the base alloy. The lower the Ni content in the base alloy, the more the La content to be substituted. The GFA change with the substitution content is determined by the atomic packing efficiencies of the La (Ce)-centered clusters

Early stage crystallization kinetics in metallic glass-forming alloys

International Nuclear Information System (INIS)

Louzguine-Luzgin, Dmitri V.

2014-01-01

Highlights: • Heterogeneous nucleation may precede the homogeneous one in an alloy. • High kinetic constants and the nucleation rate at the initial stage. • Metallic glasses have heterogeneous nucleation sites which saturate later. -- Abstract: The crystallization kinetics and structural changes of a few metallic glassy alloys were monitored using X-ray diffraction, transmission electron microscopy, differential scanning and isothermal calorimetry methods. Microstructural observations were used to estimate the nucleation and growth rates. A clear comparison of the differences in the crystallization kinetics in the metallic glassy samples is observed at the early and later crystallization stages

Spray forming of Cu–11.85Al–3.2Ni–3Mn (wt%) shape memory alloy

Energy Technology Data Exchange (ETDEWEB)

Cava, Régis D., E-mail: regis_cava@hotmail.com [Department of Materials Engineering, Federal University of São Carlos, São Carlos (Brazil); Bolfarini, Claudemiro; Kiminami, Cláudio S. [Department of Materials Engineering, Federal University of São Carlos, São Carlos (Brazil); Mazzer, Eric M. [Postgraduate Program in Materials Science and Engineering, Federal University of São Carlos (Brazil); Botta Filho, Walter J. [Department of Materials Engineering, Federal University of São Carlos, São Carlos (Brazil); Gargarella, Piter; Eckert, Jürger [IFW Dresden, Institute for Complex Materials, Dresden (Germany)

2014-12-05

Highlights: • We characterized a Cu-based shape memory alloy produced by spray forming. • The deposit presented equiaxial grains and monoclinic martensite β′ microstructure. • The deposit’s shape memory properties varied as a function of the cooling rates. • The results opened a new window in the manufacture of Cu shape memory materials. - Abstract: Cu-based shape memory alloys (SMA) in the range of Cu–(11.8–13.5)Al–(3.2–4)Ni–(2–3)Mn (wt%) exhibit high thermal and electrical conductivity, combine good mechanical properties with a pronounced shape memory effect, and are low cost (Dutkiewicz et al., 1999). Their processing requires high cooling rates to reduce grain size, prevent decomposition of the ß phase into equilibrium phases, and induce martensite transformation. In this investigation, Cu–11.85Al–3.2Ni–3Mn (wt%) shape memory alloy was processed by spray forming, a rapid solidification technique that involves cooling rates of 10{sup 1} to 10{sup 4} K/s, to determine the potential of producing deposits with adequate microstructure, homogeneity and porosity for the manufacture of SMA near net shape parts. To this end, 5.2 kg of alloy with nominal composition was atomized with nitrogen gas under a pressure of 0.5 MPa and a gas–metal ratio (GMR) of 1.93. The atomized material was deposited at 60 rpm on a rotating steel substrate positioned 350 mm below the gas nozzle. The microstructure of the deposit was characterized by optical and scanning electron microscopy, X-ray diffraction and differential scanning calorimetry. The deposit with an effective diameter of 240 mm and 75 mm height presented equiaxial grains with a martensite microstructure. Grain sizes varied from 25 μm in the lower region (contact with the steel substrate) to 160 μm in the upper region of the deposit. Measurements of the reverse martensite transformation temperature of the deposit in different regions revealed its strong influence on the grain size.

Titanium alloys. Advances in alloys, processes, products and applications

International Nuclear Information System (INIS)

Blenkinsop, P.A.

1993-01-01

The last few years have been a period of consolidation of existing alloys and processes. While the aerospace industry remains the principal driving force for alloy development, the paper illustrates examples of new markets being established in 'older' alloys, by a combination of product/process development and a re-examination of engineering design parameters. Considerable attention is still being directed towards the titanium aluminide systems, but other more conventional alloy developments are underway aimed at specific engineering and process requirements, both in the aerospace and non-aerospace sectors. Both the advanced high temperature and conventional alloy developments are considered, before the paper goes on to assess the potential of new processes and products, like spray-forming, metal matrix composites and shaped-plate rolling. (orig.)

Nanoporous alumina formed by self-organized two-step anodization of Ni{sub 3}Al intermetallic alloy in citric acid

Energy Technology Data Exchange (ETDEWEB)

Stepniowski, Wojciech J., E-mail: wstepniowski@wat.edu.pl [Department of Advanced Materials and Technology, Faculty of New Technologies and Chemistry, Military University of Technology, Kaliskiego 2 Str., 00-908 Warszawa (Poland); Cieslak, Grzegorz; Norek, Malgorzata; Karczewski, Krzysztof; Michalska-Domanska, Marta; Zasada, Dariusz; Polkowski, Wojciech; Jozwik, Pawel; Bojar, Zbigniew [Department of Advanced Materials and Technology, Faculty of New Technologies and Chemistry, Military University of Technology, Kaliskiego 2 Str., 00-908 Warszawa (Poland)

2013-01-01

Highlights: Black-Right-Pointing-Pointer Anodic porous alumina was formed by Ni{sub 3}Al intermetallic alloy anodization. Black-Right-Pointing-Pointer The anodizations were conducted in 0.3 M citric acid. Black-Right-Pointing-Pointer Nanopores geometry depends on anodizing voltage. Black-Right-Pointing-Pointer No barrier layer was formed during anodization. - Abstract: Formation of the nanoporous alumina on the surface of Ni{sub 3}Al intermetallic alloy has been studied in details and compared with anodization of aluminum. Successful self-organized anodization of this alloy was performed in 0.3 M citric acid at voltages ranging from 2.0 to 12.0 V using a typical two-electrode cell. Current density records revealed different mechanism of the porous oxide growth when compared to the mechanism pertinent for the anodization of aluminum. Electrochemical impedance spectroscopy experiments confirmed the differences in anodic oxide growth. Surface and cross-sections of the Ni{sub 3}Al intermetallic alloy with anodic oxide were observed with field-emission scanning electron microscope and characterized with appropriate software. Nanoporous oxide growth rate was estimated from cross-sectional FE-SEM images. The lowest growth rate of 0.14 {mu}m/h was found for the anodization at 0 Degree-Sign C and 2.0 V. The highest one - 2.29 {mu}m/h - was noticed for 10.0 V and 30 Degree-Sign C. Pore diameter was ranging from 18.9 nm (2.0 V, 0 Degree-Sign C) to 32.0 nm (12.0 V, 0 Degree-Sign C). Interpore distance of the nanoporous alumina was ranging from 56.6 nm (2.0 V, 0 Degree-Sign C) to 177.9 nm (12.0 V, 30 Degree-Sign C). Pore density (number of pore occupying given area) was decreasing with anodizing voltage increase from 394.5 pores/{mu}m{sup 2} (2.0 V, 0 Degree-Sign C) to 94.9 pores/{mu}m{sup 2} (12.0 V, 0 Degree-Sign C). All the geometrical features of the anodic alumina formed by two-step self-organized anodization of Ni{sub 3}Al intermetallic alloy are depending on the

Nano-scale clusters formed in the early stage of phase decomposition of Al-Mg-Si alloys

Energy Technology Data Exchange (ETDEWEB)

Hirosawa, S.; Sato, T. [Dept. of Metallurgy and Ceramics Science, Tokyo Inst. of Tech. (Japan)

2005-07-01

The formation of nano-scale clusters (nanoclusters) prior to the precipitation of the strengthening {beta}'' phase significantly influences two-step aging behavior of Al-Mg-Si alloys. In this work, the existence of two kinds of nanoclusters has been verified in the early stage of phase decomposition by differential scanning calorimetry (DSC) and three-dimensional atom probe (3DAP). Pre-aging treatment at 373 K before natural aging was also found to form preferentially one of the two nanoclusters, resulting in the remarkable restoration of age-hardenability at paint-bake temperatures. Such microstructural control by means of optimized heat-treatments; i.e. nanocluster assist processing (NCAP), possesses great potential for enabling Al-Mg-Si alloys to be used more widely as a body-sheet material of automobiles. (orig.)

Influence of rare earth additions on the oxidation resistance of chromia forming alloys

International Nuclear Information System (INIS)

Pillis, Marina Fuser

1995-01-01

The addition of rare earths to alloys, either in elemental form or as surface coatings reduces the oxidation rate of chromia forming alloys. The rare earths either act as nucleation sites for surface oxides or get incorporates into the surface oxide and diffuse to oxide grain boundaries. If the latter occurs, a change in the defect structure close to the grain boundaries, probably takes place. In this manner, the rare earths inhibits the movement of chromium ions to the oxide/gas interface. The influence of rare earth additions to AISI 316, AISI 316L and Ni-20 Cr on their oxidation behavior has been studied., AISI 316+Ce, AISI 316+Y, Ni-20 Cr and Ni-20 Cr-2 Al-1 Ce were prepared by melting and AISI 316L, AISI 316L+Ce O 2 and AISI 316L+Y 2 O 3 by powder compaction. The effect of superficial deposits of rare earth oxides was also studied. The alloys were coated with rare earth oxides by high temperature conversion of the respective rare earth nitrates. Isothermal oxidation tests were carried out at 900-1100 deg C and the cyclic oxidation tests consisted of 6 cycles of 2 hours each at 900 deg C, followed by cooling to room temperature. All the tests were carried out in air. Oxidation behavior was evaluated gravimetrically. Scanning electron microscopy was used to study surface morphology. Energy dispersive analysis and X-ray diffraction techniques were used to identify oxide constituents. Overall, it has been observed that with the addition of rare earths, oxidation resistance increases by decreasing oxidation rates and increasing oxide adhesion. Addition of rare earths to AISI 316 prepared by melting resulted in rapid formation of a chromium rich oxide layered near the metal/oxide interface which reduced overall oxidation rate. The addition of Ce O 2 to AISI 316L was found to improve oxidation behavior after 10 hours at 1100 deg C and also inhibit the formation of volatile Cr O 3 . The isothermal oxidation behavior of rare earth oxide covered Ni-20 Cr at 900 deg C

Microstructure and mechanical properties of hypo/hyper-eutectic Al-Si alloys synthesized using a near-net shape forming technique

International Nuclear Information System (INIS)

Gupta, M.; Ling, S.

1999-01-01

In the present study, three aluminum-silicon alloys containing 7, 10 and 19 wt % silicon were synthesized using a novel technique commonly known as disintegrated melt deposition technique. The results following processing revealed that a yield of at least 80% can be achieved after defacing the shrinkage cavity from the as-processed ingots. Microstructural characterization studies conducted on the as-processed samples revealed an increase in the volume fraction of porosity with an increase in silicon content. Porosity levels of 1.07, 1.51 and 2.65% attained in the case of Al-7Si, Al-10Si, and Al-19Si alloys indicates the near-net shape forming capability of the disintegrated melt deposition technique. The results of aging studies conducted on the aluminum-silicon alloys revealed similar aging kinetics irrespective of different silicon content. Results of ambient temperature mechanical tests demonstrate an increase in matrix microhardness and 0.2% yield stress and decrease in ductility with an increase in silicon content in aluminum. Furthermore, the results of an attempt to investigate the effect of extrusion on Al-19Si alloy revealed that the extrusion process significantly assists in reducing porosity and improving microstructural uniformity, 0.2% yield strength, ultimate tensile strength and ductility when compared to the as-processed Al-19Si alloy. The results of microstructural characterization and mechanical properties of aluminum-silicon alloys were finally correlated with the amount of silicon in aluminum and secondary processing technique. (orig.)

De-alloyed platinum nanoparticles

Science.gov (United States)

Strasser, Peter [Houston, TX; Koh, Shirlaine [Houston, TX; Mani, Prasanna [Houston, TX; Ratndeep, Srivastava [Houston, TX

2011-08-09

A method of producing de-alloyed nanoparticles. In an embodiment, the method comprises admixing metal precursors, freeze-drying, annealing, and de-alloying the nanoparticles in situ. Further, in an embodiment de-alloyed nanoparticle formed by the method, wherein the nanoparticle further comprises a core-shell arrangement. The nanoparticle is suitable for electrocatalytic processes and devices.

Ceramic research on transformational superplasticity and stoichiometry effects on fracture. Research progress report, June 1, 1975--May 31, 1976

International Nuclear Information System (INIS)

Bradt, R.C.; Hoke, J.H.

1976-01-01

The progress of the program is reviewed by treating each of the areas separately. In the superplasticity investigation, the results of the Bi 2 WO 6 and Bi 2 MoO 3 systems are discussed both in terms of the transformational deformation and also the thermal cycling growth phenomenon. The growth phenomenon on thermal cycling through the phase transition shows some interesting bulk and microstructural features in terms of specimen strain and highly anisotropic grain growth. The stoichiometry effects on the fracture (K/sub Ic/ and K-V behavior) of TiO/sub 2-x/ and Fe/sub 1-x/ are reviewed as that study has been completed. Progress on the MgO . X Al 2 O 3 system is discussed

Influence of substitution of La by Ce on the glass forming ability and crystallization behavior of Al–Ni–La alloys

Energy Technology Data Exchange (ETDEWEB)

Zhang, Z.; Xiong, X.Z.; Zhou, W.; Li, J.F., E-mail: jfli@sjtu.edu.cn

2013-11-05

Highlights: •Wedge-shaped samples were suction cast with casting conditions controlled. •Partial substitution of La by Ce decreases the GFA of Al{sub 85.5}Ni{sub 9.5}La{sub 5}. •Partial substitution of La by Ce increases the GFA of other Al–Ni–La alloys. •The GFA was analyzed from the thermodynamic and topological points of view. -- Abstract: Wedge-shaped samples of Al–Ni–(La–Ce) alloys were suction cast under an identical preparation condition, and their glass forming abilities (GFAs) and crystallization behaviors were compared. It was revealed that the partial substitution of La by Ce decreases the GFA of Al{sub 85.5}Ni{sub 9.5}La{sub 5} alloy but increases the GFAs of Al{sub 87.5}Ni{sub 7.5}La{sub 5}, Al{sub 86.5}Ni{sub 8.5}La{sub 5}, Al{sub 86}Ni{sub 9}La{sub 5} and Al{sub 86}Ni{sub 9.5}La{sub 4.5} alloys. Meantime the crystallization behavior significantly changes. The optimal substitution content of La for glass formation depends on the composition of the base alloy. The lower the Ni content in the base alloy, the more the La content to be substituted. The GFA change with the substitution content is determined by the atomic packing efficiencies of the La (Ce)-centered clusters.

Optimizing cathodic electrodeposition parameters of ceria coating to enhance the oxidation resistance of a Cr{sub 2}O{sub 3}-forming alloy

Energy Technology Data Exchange (ETDEWEB)

Wang, Xu, E-mail: xuw388@mail.usask.ca; Fan, Fan; Szpunar, Jerzy A.

2016-07-29

Nano-ceria coating was deposited onto a chromium oxide forming alloy through galvanostatic cathodic electro-deposition method in cerium nitrate electrolyte. The electrochemical behavior and influence of main deposition parameters of current density, deposition time, and temperature were studied. It was seen that the crystal size decreased with increasing of current density while micro-cracks were also observed at higher current density. Slightly increasing of crystal size and smoothing of surface morphology were seen with increasing of deposition time. It was reported that the bath temperature has the most significant effect on crystal size and surface morphology of the deposit. Green rust as corrosion product was also observed with deposition temperatures higher than 35 °C. Optimized deposition parameters were used to produce homogeneous, continuous and green rust-free coatings which enhance the oxidation resistance of alloy 230. The electro-deposition process was found to be an accessible and efficient method to prepare nano-crystalline ceria coating. - Highlights: • Electrodeposition was used to make ceria coating on a chromium oxide forming alloy; • Deposition parameters of current density, time and temperature were investigated; • Crystal size and morphology of coating vary with changing of deposition parameters; • Coating prepared with optimized parameters reduced oxidation rate of alloy 230.

Alloy nanoparticle synthesis using ionizing radiation

Science.gov (United States)

Nenoff, Tina M [Sandia Park, NM; Powers, Dana A [Albuquerque, NM; Zhang, Zhenyuan [Durham, NC

2011-08-16

A method of forming stable nanoparticles comprising substantially uniform alloys of metals. A high dose of ionizing radiation is used to generate high concentrations of solvated electrons and optionally radical reducing species that rapidly reduce a mixture of metal ion source species to form alloy nanoparticles. The method can make uniform alloy nanoparticles from normally immiscible metals by overcoming the thermodynamic limitations that would preferentially produce core-shell nanoparticles.

Semiconducting behavior of the anodically passive films formed on AZ31B alloy

Directory of Open Access Journals (Sweden)

A. Fattah-alhosseini

2014-12-01

Full Text Available This work includes determination of the semiconductor character and estimation of the dopant levels in the passive film formed on AZ31B alloy in 0.01 M NaOH, as well as the estimation of the passive film thickness as a function of the film formation potential. Mott–Schottky analysis revealed that the passive films displayed n-type semiconductive characteristics, where the oxygen vacancies and interstitials preponderated. Based on the Mott–Schottky analysis, it was shown that the calculated donor density increases linearly with increasing the formation potential. Also, the electrochemical impedance spectroscopy (EIS results indicated that the thickness of the passive film was decreased linearly with increasing the formation potential. The results showed that decreasing the formation potential offer better conditions for forming the passive films with higher protection behavior, due to the growth of a much thicker and less defective films.

The corrosion and passivity of sputtered Mg–Ti alloys

International Nuclear Information System (INIS)

Song, Guang-Ling; Unocic, Kinga A.; Meyer, Harry; Cakmak, Ercan; Brady, Michael P.; Gannon, Paul E.; Himmer, Phil; Andrews, Quinn

2016-01-01

Highlights: • A supersaturated single phase Mg–Ti alloy can be obtained by magnetron sputtering. • The anodic dissolution of Mg–Ti alloy is inhibited by Ti addition. • The alloy becomes passive when Ti content is high and the alloy has become Ti based. • The formation of a continuous thin passive film is responsible for the passivation of the alloy. - Abstract: This study explored the possibility of forming a “stainless” Mg–Ti alloy. The electrochemical behavior of magnetron-sputtered Mg–Ti alloys was measured in a NaCl solution, and the surface films on the alloys were examined by XPS, SEM and TEM. Increased corrosion resistance was observed with increased Ti content in the sputtered Mg–Ti alloys, but passive-like behavior was not reached until the Ti level (atomic %) was higher than the Mg level. The surface film that formed on sputtered Mg–Ti based alloys in NaCl solution was thick, discontinuous and non-protective, whereas a thin, continuous and protective Mg and Ti oxide film was formed on a sputtered Ti–Mg based alloy.

The Influence of Forming Directions and Strain Rate on Dynamic Shear Properties of Aerial Aluminum Alloy

Directory of Open Access Journals (Sweden)

Ying Meng

2018-03-01

Full Text Available Dynamic shear properties under high strain rate are an important basis for studying the dynamic mechanical properties and microscopic mechanisms of materials. Dynamic impact shear tests of aerial aluminum alloy 7050-T7451 in rolling direction (RD, transverse direction (TD and normal direction (ND were performed at a range of strain rates from 2.5 × 104 s−1 to 4.5 × 104 s−1 by High Split Hopkinson Pressure Bar (SHPB. The influence of different forming directions and strain rates on the dynamic shear properties of material and the microstructure evolution under dynamic shear were emphatically analyzed. The results showed that aluminum alloy 7050-T7451 had a certain strain rate sensitivity and positive strain rate strengthening effect, and also the material had no obvious strain strengthening effect. Different forming directions had a great influence on dynamic shear properties. The shear stress in ND was the largest, followed by that in RD, and the lowest was that in TD. The microstructure observation showed that the size and orientation of the grain structure were different in three directions, which led to the preferred orientation of the material. All of those were the main reasons for the difference of dynamic shear properties of the material.

Poor glass-forming ability of Fe-based alloys

DEFF Research Database (Denmark)

Zheng, H.J.; Hu, L.N.; Zhao, X.

2017-01-01

processes. By using the concept of fluid cluster and supercooled liquid fragility in metallic liquids, it has been found that this dynamic transition makes the Fe-based supercooled liquids become more unstable, which leads to the poor GFA of Fe-based alloys. Further, it has been found that the degree...

Titanium 1990: Products and applications; Proceedings of the International Conference, Buena Vista, FL, Sept. 30-Oct. 3, 1990. Vols. 1 and 2

International Nuclear Information System (INIS)

Anon.

1990-01-01

The present conference on Ti-based products and their applications discusses Ti alloy products and applications in China and the USSR, the use of IMI 834 in aircraft engines, Ti-6Al-4V forgings with enhanced fatigue resistance, hydrogen embrittlement of titanium aluminides, cold-rolled Ti alloy foils, Ti alloy multiwall structures, leading-edge erosion of large Ti alloy blades, a novel Cu-Fe-Ti alloy, anodization of Ti for space applications, Ti alloy property improvement via ion implantation, and Co-W-Ti alloy electroplating. Also discussed are the backbone-process fabrication of Ti heat-exchanger tubes, fiber-delivery laser welding of Ti alloy tubing, a novel low-alloy/high-strength Ti composition, the weldability of titanium aluminide, the casting of dental Ti crowns, isothermal forging of Ti-alloy surgical implants, high-speed heat treatment for Ti alloys, cold-roll extrusion of Ti-6Al-4V cylinders, temperature profiles in Ti sponge production, and the superplasticity of eutectoidally decomposed Ti alloys

The Effect of Normal Force on Tribocorrosion Behaviour of Ti-10Zr Alloy and Porous TiO2-ZrO2 Thin Film Electrochemical Formed

Science.gov (United States)

Dănăilă, E.; Benea, L.

2017-06-01

The tribocorrosion behaviour of Ti-10Zr alloy and porous TiO2-ZrO2 thin film electrochemical formed on Ti-10Zr alloy was evaluated in Fusayama-Mayer artificial saliva solution. Tribocorrosion experiments were performed using a unidirectional pin-on-disc experimental set-up which was mechanically and electrochemically instrumented, under various solicitation conditions. The effect of applied normal force on tribocorrosion performance of the tested materials was determined. Open circuit potential (OCP) measurements performed before, during and after sliding tests were applied in order to determine the tribocorrosion degradation. The applied normal force was found to greatly affect the potential during tribocorrosion experiments, an increase in the normal force inducing a decrease in potential accelerating the depassivation of the materials studied. The results show a decrease in friction coefficient with gradually increasing the normal load. It was proved that the porous TiO2-ZrO2 thin film electrochemical formed on Ti-10Zr alloy lead to an improvement of tribocorrosion resistance compared to non-anodized Ti-10Zr alloy intended for biomedical applications.

Effect of the existing form of Cu element on the mechanical properties, bio-corrosion and antibacterial properties of Ti-Cu alloys for biomedical application.

Science.gov (United States)

Zhang, Erlin; Wang, Xiaoyan; Chen, Mian; Hou, Bing

2016-12-01

Ti-Cu alloys have exhibited strong antibacterial ability, but Ti-Cu alloys prepared by different processes showed different antibacterial ability. In order to reveal the controlling mechanism, Ti-Cu alloys with different existing forms of Cu element were prepared in this paper. The effects of the Cu existing form on the microstructure, mechanical, corrosion and antibacterial properties of Ti-Cu alloys have been systematically investigated. Results have shown that the as-cast Ti-Cu alloys showed a higher hardness and mechanical strength as well as a higher antibacterial rate (51-64%) but a relatively lower corrosion resistance than pure titanium. Treatment at 900°C/2h (T4) significantly increased the hardness and the strength, improved the corrosion resistance but had little effect on the antibacterial property. Treatment at 900°C/2h+400°C/12h (T6) increased further the hardness and the mechanical strength, improved the corrosion resistance and but also enhanced the antibacterial rate (>90%) significantly. It was demonstrated that the Cu element in solid solution state showed high strengthening ability but low antibacterial property while Cu element in Ti2Cu phase exhibited strong strengthening ability and strong antibacterial property. Ti2Cu phase played a key role in the antibacterial mechanism. The antibacterial ability of Ti-Cu alloy was strongly proportional to the Cu content and the surface area of Ti2Cu phase. High Cu content and fine Ti2Cu phase would contribute to a high strength and a strong antibacterial ability. Copyright © 2016 Elsevier B.V. All rights reserved.

Bonding of aluminium matrix composites for application in the transport industry

International Nuclear Information System (INIS)

Urena, A.; Gomez de Salazar, J.M.

1993-01-01

A discontinuously reinforced MMC containing 12 vol % SiC particles in an Al-Cu-Mg alloy (AA 2124) matrix has been diffusion bonded. Thick interlayers of different superplastic aluminium alloys (Al-Li 8090 and Al-Cu SUPRAL) were used to reduce the bonding pressure and ensure complete surface contact. Microstructural studies shown higher continuity in joints bonded with 8090 interlayer than with other alloys. Precipitation of rich-copper intermetallic was detected, after bonding, in the interlayer because diffusion of Cu from 2124 matrix. Results suggest that Li contained in the interlayer favours the partial disruption of the aluminium oxide film, making easier the solid state bonding. (orig.)

Monitoring alloy formation during mechanical alloying process by x-ray diffraction techniques

International Nuclear Information System (INIS)

Abdul Kadir Masrom; Noraizam Md Diah; Mazli Mustapha

2002-01-01

Monitoring alloying (MA) is a novel processing technique that use high energy impact ball mill to produce alloys with enhanced properties and microscopically homogeneous materials starting from various powder mixtures. Mechanical alloying process was originally developed to produce oxide dispersion strengthened nickel superalloys. In principal, in high-energy ball milling process, alloy is formed by the result of repeated welding, fracturing and rewelding of powder particles in a high energy ball mill. In this process a powder mixture in a ball mill is subjected to high-energy collisions among balls. MA has been shown to be capable of synthesizing a variety of materials. It is known to be capable to prepare equilibrium and non-equilibrium phases starting from blended elemental or prealloyed powders. The process ability to produce highly metastable materials such as amorphous alloys and nanostructured materials has made this process attractive and it has been considered as a promising material processing technique that could be used to produce many advanced materials at low cost. The present study explores the conditions under which aluminum alloys formation occurs by ball milling of blended aluminum and its alloying elements powders. In this work, attempt was made in producing aluminum 2024 alloys by milling of blended elemental aluminum powder of 2024 composition in a stainless steel container under argon atmosphere for up to 210 minutes. X-ray diffraction together with thermal analysis techniques has been used to monitor phase changes in the milled powder. Results indicate that, using our predetermined milling parameters, alloys were formed after 120 minutes milling. The thermal analysis data was also presented in this report. (Author)

Microstructure and mechanical properties of AM50 alloy according to thickness and forming condition of the products by a high pressure die-casting process

Energy Technology Data Exchange (ETDEWEB)

Park, Joon Hong [Dong-A University, Busan (Korea, Republic of); Kang, Chung Gil [Pusan National University, Busan (Korea, Republic of)

2013-10-15

In recent years, Magnesium (Mg) and its alloys have become a center of special interest in the automotive industry. Due to their high specific mechanical properties, they offer a significant weight saving potential in modern vehicle constructions. Most Mg alloys show very good machinability and processability, and even the most complicated die casting parts can be easily produced. The die casting process is a fast production method capable of a high degree of automation for which certain Mg alloys are ideally suited. Although Mg alloys are fulfilling the demands for low specific weight materials with excellent machining and casting abilities, they are still not used in die casting process to the same extent as the competing material aluminum. One of the reasons is that effects of various forming variables for die casting process is not closely examined from the viewpoint of die design. In this study, step die and flowability tests for AM50 were performed by die casting process according to various combination of casting pressure and plunger velocity. Microstructure, Vickers hardness and tensile tests were examined and performed for each specimen to verify effects of forming conditions.

Ultrahigh temperature intermetallic alloys

Energy Technology Data Exchange (ETDEWEB)

Brady, M.P.; Zhu, J.H.; Liu, C.T.; Tortorelli, P.F.; Wright, J.L.; Carmichael, C.A.; Walker, L.R. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

1997-12-01

A new family of Cr-Cr{sub 2}X based alloys with fabricability, mechanical properties, and oxidation resistance superior to previously developed Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys has been identified. The new alloys can be arc-melted/cast without cracking, and exhibit excellent room temperature and high-temperature tensile strengths. Preliminary evaluation of oxidation behavior at 1100 C in air indicates that the new Cr-Cr{sub 2}X based alloys form an adherent chromia-based scale. Under similar conditions, Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys suffer from extensive scale spallation.

Liquid metal corrosion considerations in alloy development

International Nuclear Information System (INIS)

Tortorelli, P.F.; DeVan, J.H.

1984-01-01

Liquid metal corrosion can be an important consideration in developing alloys for fusion and fast breeder reactors and other applications. Because of the many different forms of liquid metal corrosion (dissolution, alloying, carbon transfer, etc.), alloy optimization based on corrosion resistance depends on a number of factors such as the application temperatures, the particular liquid metal, and the level and nature of impurities in the liquid and solid metals. The present paper reviews the various forms of corrosion by lithium, lead, and sodium and indicates how such corrosion reactions can influence the alloy development process

Direct visualization of β phase causing intergranular forms of corrosion in Al–Mg alloys

Energy Technology Data Exchange (ETDEWEB)

Yang, Young-Ki, E-mail: deltag@naver.com; Allen, Todd

2013-06-15

For a more effective examination of microstructure in Al–Mg alloys, a new etching solution has been developed; dissolved ammonium persulfate in water. It is demonstrated how β phase (Al{sub 3}Mg{sub 2}) in Al–Mg alloys respond to this solution using samples of a binary Al–Mg alloy and a commercial 5083 aluminum alloy. Nanometer sized β phase is clearly visualized for the first time using scanning electron microscopy (SEM) instead of transmission electron microscopy (TEM). It is anticipated that direct and unambiguous visualization of β phase will greatly augment intergranular corrosion research in 5xxx series aluminum alloys. - Highlights: • Nanometer sized β phase in Al-10% Mg is first clearly visualized with SEM. • Nanometer sized β phase in wrought alloy 5083 is first clearly visualized with SEM. • Grain boundary decorating β phase and isolated sponge-like β phase are shown. • This phase is confirmed to be β phase using composition analysis.

A simple method for the investigation of the high temperature plasticity of metallic materials

Energy Technology Data Exchange (ETDEWEB)

Chinh, N.Q. (Inst. for General Physics, Lorand Eoetvoes Univ., Budapest (Hungary)); Juhasz, A. (Inst. for General Physics, Lorand Eoetvoes Univ., Budapest (Hungary)); Tasnadi, P. (Inst. for General Physics, Lorand Eoetvoes Univ., Budapest (Hungary)); Kovacs, I. (Inst. for General Physics, Lorand Eoetvoes Univ., Budapest (Hungary))

1993-11-01

The indentation creep test is a powerful and quick method for the investigation of the high temperature plasticity of various materials. During creep test a small cylindrical punch is pressed at constant loads into the surface of the sample and the penetration depth is registered as a function of testing time. On the basis of the creep curves taken at various temperatures and loads the strain rate sensitivity and the activation energy of the steady-state creep process can be determined. The main advantage of this test is that it needs only a small amount of testing material. In this paper the usefullness of this method illustrated by some results obtained on superplastic and non superplastic Al alloys. The indentation results are compared with tensile data obtained on the same materials. (orig.).

Impact of the De-Alloying Kinetics and Alloy Microstructure on the Final Morphology of De-Alloyed Meso-Porous Metal Films

Directory of Open Access Journals (Sweden)

Bao Lin

2014-10-01

Full Text Available Nano-textured porous metal materials present unique surface properties due to their enhanced surface energy with potential applications in sensing, molecular separation and catalysis. In this paper, commercial alloy foils, including brass (Cu85Zn15 and Cu70Zn30 and white gold (Au50Ag50 foils have been chemically de-alloyed to form nano-porous thin films. The impact of the initial alloy micro-structure and number of phases, as well as chemical de-alloying (DA parameters, including etchant concentration, time and solution temperature on the final nano-porous thin film morphology and properties were investigated by electron microscopy (EM. Furthermore, the penetration depth of the pores across the alloys were evaluated through the preparation of cross sections by focus ion beam (FIB milling. It is demonstrated that ordered pores ranging between 100 nm and 600 nm in diameter and 2–5 μm in depth can be successfully formed for the range of materials tested. The microstructure of the foils were obtained by electron back-scattered diffraction (EBSD and linked to development of pits across the material thickness and surface during DA. The role of selective etching of both noble and sacrificial metal phases of the alloy were discussed in light of the competitive surface etching across the range of microstructures and materials tested.

Molecular dynamics study of the ternary Cu50Ti25Zr25 bulk glass forming alloy

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Celtek M.

2011-05-01

Full Text Available The structure and thermodynamic properties of a ternary Cu50Ti25Zr25 metallic glass forming alloy in solid-liquid to glass phases were studied using molecular dynamics (MD method based on tight-binding (TB potentials. An atomic description of the melting, glass formation and crystallization process has been analyzed using different heating and cooling rates. The computed Glass Forming Ability (GFA parameters are in good agreement with experimental data. The structure analysis of the Cu50Ti25Zr25 based on molecular dynamics simulation will be also presented and compared with available MD results. We have also discussed the crystallization transition with two different interatomic potentials used in this work

Difference between Cr and Ni K-edge XANES spectra of rust layers formed on Fe-based binary alloys exposed to Cl-rich environment

International Nuclear Information System (INIS)

Konishi, Hiroyuki; Mizuki, Jun'ichiro; Yamashita, Masato; Uchida, Hitoshi

2005-01-01

The rust layer formed on weathering steel possesses a strong protective ability against corrosives in an atmospheres. This ability is related to the structure of the rust layer. The difference in the protective ability of a rust layer. The difference in the protective ability of a rust layer in a Cl-rich environment between conventional weathering steel containing Cr and advanced weathering steel containing Ni is believed to be caused by the differences in local structural and chemical properties between alloying elements. Cr and Ni, in the rust layer. In order to examine the effect of these alloying elements on the structure of the rust layer formed on steel in a Cl-rich environment, we have performed Cr and Ni K-edge X-ray absorption near-edge structure (XANES) measurements for the rust layer of Fe-Cr and Fe-Ni binary alloys exposed to a Cl-rich atmosphere using synchrotron radiation. The results of the Cr K-edge XANES measurements for the rust layer of Fe-Cr binary alloys show that the atomic geometry around Cr depends on the concentration of Cr. Therefore, it is expected that the local structure around Cr in the rust layer is unstable. On the other hand, from the results of the Ni K-edge XANES measurements for the rust layer of Fe-Ni binary alloys. Ni is considered to be positioned at a specific site in the crystal structure of a constituent of the rust layer, such as akaganeite or magnetite. As a consequence, Ni negligibly interacts with Cl - ions in the rust layer. (author)

Mechanical and microstructural properties of Cu-Al-Ni-Mn-Zr shape memory alloy processed by spray forming

Energy Technology Data Exchange (ETDEWEB)

Cava, R.D.; Bolfarini, C.; Kiminami, C.S.; Mazzer, E.M.; Pedrosa, V.M.; Botta, W.J.; Gargarella, P. [Universidade Federal de Sao Carlos (UFSCar), SP (Brazil)

2016-07-01

Full text: Cu-based shape memory alloys (SMA) presents higher thermal and electrical conductivities, low material cost and combine good mechanical properties with a pronounced shape memory effect [1]. By using rapid solidification methods, their microstructure is refined and detrimental segregations can be avoided, which results in better mechanical properties. Additionally, the microalloying additions as Ti, B, Si and Zr can refine the grains and improve of mechanical and thermal properties of Cu-based SMA alloys [2-4]. In this investigation the Cu81.95Al11.35Ni3.2Mn3Zr0.5 (wt%) SMA alloy has been processed by spray forming in order to investigate the potential of achieving a deposit with adequate microstructure with goal to a SMA part production. The alloy was atomized with nitrogen gas at pressure of 0.5MPa. The microstructure of the deposit was characterized by optical and scanning electron microscopy and X-ray diffraction. The deposit presented homogeneous microstructure consisting of equiaxial grains with martensite microstructure and mean grain size of 30 ?m. The shape memory effect and the temperatures transformation have been evaluated by differential scanning calorimetric. The mechanical properties were evaluated by tensile and compression tests at room and at 220 deg C(T>Af) temperatures. [1] T. Waitz, et al., T, J. of the Mechanics and Physics of Solids, 55, 2007. [2] D. W. Roh, et al., Metall Trans. A, 21, 1990. [3] D. W. Roh, et al., Mat. Sci. and Eng. A136, 1991. (author)

Measuring the Thermophysical and Structural Properties of Glass-Forming and Quasicrystal-Forming Liquids

Science.gov (United States)

Hyers, Robert W.; Bradshaw, Richard C.; Rogers, Jan R.; Gangopadhyay, Anup K.; Kelton, Ken F.

2006-01-01

The thermophysical properties of glass-forming and quasicrystal-forming alloys show many interesting features in the undercooled liquid range. Some of the features in the thermophysical property curves are expected to reflect changes in the structure and coordination of the liquid. These measurements require containerless processing such as electrostatic levitation to access the undercooled liquid regime. An overview of the state of the art in measuring the thermophysical properties and structure of undercooled liquid glass-forming and quasicrystal-forming alloys will be presented, along with the status of current measurements.

Neutron-absorbing alloys

International Nuclear Information System (INIS)

Portnoi, K.I.; Arabei, L.B.; Gryaznov, G.M.; Levi, L.I.; Lunin, G.L.; Kozhukhov, V.M.; Markov, J.M.; Fedotov, M.E.

1975-01-01

A process is described for the production of an alloy consiting of 1 to 20% In, 0.5 to 15% Sm, and from 3 to 18% Hf, the balance being Ni. Such alloys show a good absorption capacity for thermal and intermediate neutrons, good neutron capture efficiency, and good corrosion resistance, and find application in nuclear reactor automatic control and safety systems. The Hf provides for the maintenance of a reasonably high order of neutron capture efficiency throughout the lifetime of a reactor. The alloys are formed in a vacuum furnace operating with an inert gas atmosphere at 280 to 300 mm.Hg. They have a corrosion resistance from 3 to 3.5 times that of the Ag-based alloys commonly employed, and a neutron capture efficiency about twice that of the Ag alloys. Castability and structural strength are good. (U.K.)

Power characteristics of the metal compounds formation process during the friction stir welding

Directory of Open Access Journals (Sweden)

Rzaev Radmir

2017-01-01

Full Text Available An influence of the power characteristics on the formation process of the uniform metals compound during the welding with friction stirringis being examined in this article.A dependency between the machine-tool engine power input and the instrument tilt during the FSW for the aluminum alloy AD31, copper alloy M1, titanium alloy OT4-1 and steel St-3 low-alloyed has been explored. A question of the stabilization of power consumption process while the establishment of superplastic condition of welded metal during the FSW has also been reviewed. A dependency revealed between the power characteristics, the geometry of the formation, the rotation speeds, the longitudinal displacement of the tool and its dimensions for fixed values of the parameters during the FSW.

Laves intermetallics in stainless steel-zirconium alloys

International Nuclear Information System (INIS)

Abraham, D.P.; McDeavitt, S.M.; Richardson, J.W. Jr.

1997-01-01

Laves intermetallics have a significant effect on properties of metal waste forms being developed at Argonne National Laboratory. These waste forms are stainless steel-zirconium alloys that will contain radioactive metal isotopes isolated from spent nuclear fuel by electrometallurgical treatment. The baseline waste form composition for stainless steel-clad fuels is stainless steel-15 wt.% zirconium (SS-15Zr). This article presents results of neutron diffraction measurements, heat-treatment studies and mechanical testing on SS-15Zr alloys. The Laves intermetallics in these alloys, labeled Zr(Fe,Cr,Ni) 2+x , have both C36 and C15 crystal structures. A fraction of these intermetallics transform into (Fe,Cr,Ni) 23 Zr 6 during high-temperature annealing; the authors have proposed a mechanism for this transformation. The SS-15Zr alloys show virtually no elongation in uniaxial tension, but exhibit good strength and ductility in compression tests. This article also presents neutron diffraction and microstructural data for a stainless steel-42 wt.% zirconium (SS-42Zr) alloy

Local atomic order in nanocrystalline Fe-based alloys obtained by mechanical alloying

International Nuclear Information System (INIS)

Jartych, E.

2003-01-01

Using the 57 Fe Moessbauer spectroscopy, a local atomic order in nanocrystalline alloys of iron with Al, Ni, W and Mo has been determined. Alloys were prepared by mechanical alloying method. Analysis of Moessbauer spectra was performed on the basis of the local environment model in terms of Warren-Cowley parameters. It was shown that impurity atoms are not randomly distributed in the volume of the first and the second co-ordination spheres of 57 Fe nuclei and they form clusters

Rare earth metal alloy magnets

International Nuclear Information System (INIS)

Harris, I.R.; Evans, J.M.; Nyholm, P.S.

1979-01-01

This invention relates to rare earth metal alloy magnets and to methods for their production. The technique is based on the fact that rare earth metal alloys (for e.g. cerium or yttrium) which have been crumbled to form a powder by hydride formation and decomposition can be used for the fabrication of magnets without the disadvantages inherent in alloy particle size reduction by mechanical milling. (UK)

PREPARATION OF ACTINIDE-ALUMINUM ALLOYS

Science.gov (United States)

Moore, R.H.

1962-09-01

BS>A process is given for preparing alloys of aluminum with plutonium, uranium, and/or thorium by chlorinating actinide oxide dissolved in molten alkali metal chloride with hydrochloric acid, chlorine, and/or phosgene, adding aluminum metal, and passing air and/or water vapor through the mass. Actinide metal is formed and alloyed with the aluminum. After cooling to solidification, the alloy is separated from the salt. (AEC)

Method of treating Ti--Nb--Zr--Ta superconducting alloys

International Nuclear Information System (INIS)

Horiuchi, T.; Monju, Y.; Tatara, I.; Nagai, N.; Hisata, M.; Matsumoto, K.

1975-01-01

A superconducting alloy is formulated from 10 to 50 at. percent Ti, 20 to 50 at. percent Nb, 10 to 40 at. percent Zr, and 5 to 12 at. percent Ta. A Ti--Nb--Zr--Ta superconducting alloy with a fine, non-homogeneous structure is obtained by forming a β solid solution of Ti--Nb--Zr--Ta alloy by heating to a temperature within the β solid solution range, cooling, and then cold working the heated alloy. The cold worked alloy is heated to a temperature within the (β' + β'') alloy to maintain the peritectoid structure, cold worked, then heated to a temperature within the eutectoid range to form a multiphase alloy structure and then cooled and finally cold worked. (U.S.)

Containerless Measurement of Thermophysical Properties of Ti-Zr-Ni Alloys

Science.gov (United States)

Hyers, Robert; Bradshaw, Richard C.; Rogers, Jan C.; Rathz, Thomas J.; Lee, Geun W.; Gangopadhyay, Anup K.; Kelton, Kenneth F.

2004-01-01

The surface tension, viscosity, density, and thermal expansion of Ti-Zr-Ni alloys were measured for a number of compositions by electrostatic levitation methods. Containerless methods greatly reduce heterogeneous nucleation, increasing access to the undercooled liquid regime at finite cooling rates. The density and thermal expansion are measured optically, while the surface tension and viscosity are measured by the oscillating drop method. The measured alloys include compositions which form a metastable quasicrystal phase from the undercooled liquid, and alloys close to the composition of several multi-component bulk metallic glass-forming alloys. Measurements of surface tension show behavior typical of transition metals at high temperature, but a sudden decrease in the deeply undercooled liquid for alloys near the quasicrystal-forming composition range, but not for compositions which form the solid-solution phase first.

Precision forging technology for aluminum alloy

Science.gov (United States)

Deng, Lei; Wang, Xinyun; Jin, Junsong; Xia, Juchen

2018-03-01

Aluminum alloy is a preferred metal material for lightweight part manufacturing in aerospace, automobile, and weapon industries due to its good physical properties, such as low density, high specific strength, and good corrosion resistance. However, during forging processes, underfilling, folding, broken streamline, crack, coarse grain, and other macro- or microdefects are easily generated because of the deformation characteristics of aluminum alloys, including narrow forgeable temperature region, fast heat dissipation to dies, strong adhesion, high strain rate sensitivity, and large flow resistance. Thus, it is seriously restricted for the forged part to obtain precision shape and enhanced property. In this paper, progresses in precision forging technologies of aluminum alloy parts were reviewed. Several advanced precision forging technologies have been developed, including closed die forging, isothermal die forging, local loading forging, metal flow forging with relief cavity, auxiliary force or vibration loading, casting-forging hybrid forming, and stamping-forging hybrid forming. High-precision aluminum alloy parts can be realized by controlling the forging processes and parameters or combining precision forging technologies with other forming technologies. The development of these technologies is beneficial to promote the application of aluminum alloys in manufacturing of lightweight parts.

Semiconducting properties of oxide and passive films formed on AISI 304 stainless steel and Alloy 600

Directory of Open Access Journals (Sweden)

Ferreira M. G. S.

2002-01-01

Full Text Available The semiconducting properties of passive films formed on AISI 304 stainless steel and Alloy 600 in borate buffer solution were studied by capacitance (Mott-Schottky approach and photocurrent measurements. Oxide films formed on 304 stainless steel in air at 350 ºC have also been studied. The results obtained show that, in all cases the electronic structure of the films is comparable to that of a p-n heterojunction in which the space charges developed at the metal-film and film-electrolyte interfaces have also to be considered. This is in accordance with analytical results showing that the oxide films are in all cases composed of an inner region rich in chromium oxide and an outer region rich in iron oxide.

Microstructural features and heat flow analysis of atomized and spray-formed Al-Fe-V-Si alloy

International Nuclear Information System (INIS)

Srivastava, A.K.; Ranganathan, S.; Ojha, S.N.

1998-01-01

Microstructural features of rapidly solidified powders and preforms of Al 80 Fe 10 V 4 Si 6 alloy produced by spray forming process have been studied. The atomization and spray deposition were carried out using a confined gas atomization process and the microstructural features were characterized using scanning electron microscopy and transmission electron microscopy (TEM) and X-ray diffraction (XRD) techniques. The microstructure of a wide size range of atomized powders invariably revealed cellular and dendritic morphology. The extent of dendritic region and the dendritic arm spacing were observed to increase with power particle size. The TEM investigations indicated the presence of ultrafine second-phase particles in the intercellular or interdendritic regions. In contrast, the spray deposits of the alloy showed considerable variation in microstructure and size and dispersion of the second-phase particles at specific distances from the deposit-substrate interface and the exterior regions of the deposit. Nevertheless, considerable homogeneity was observed in the microstructure toward the center of the spray deposit. The formation and distribution of a cubic phase α-Al(Fe, V)Si has been characterized in both atomized powders and spray deposits. A one-dimensional heat flow model has been used to analyze the evolution of microstructure during atomization and also during spray deposition processing of this alloy. The results indicate that thermal history of droplets in the spray on deposition surface and their solidification behavior considerably influence the microstructural features of the spray deposits

Influence of multi-step heat treatments in creep age forming of 7075 aluminum alloy: Optimization for springback, strength and exfoliation corrosion

Energy Technology Data Exchange (ETDEWEB)

Arabi Jeshvaghani, R.; Zohdi, H. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Shahverdi, H.R., E-mail: shahverdi@modares.ac.ir [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Bozorg, M. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Hadavi, S.M.M. [School of Materials Science and Engineering, MA University of Technology, P.O. Box 16765-3197, Tehran (Iran, Islamic Republic of)

2012-11-15

Multi-step heat treatments comprise of high temperature forming (150 Degree-Sign C/24 h plus 190 Degree-Sign C for several minutes) and subsequent low temperature forming (120 Degree-Sign C for 24 h) is developed in creep age forming of 7075 aluminum alloy to decrease springback and exfoliation corrosion susceptibility without reduction in tensile properties. The results show that the multi-step heat treatment gives the low springback and the best combination of exfoliation corrosion resistance and tensile strength. The lower springback is attributed to the dislocation recovery and more stress relaxation at higher temperature. Transmission electron microscopy observations show that corrosion resistance is improved due to the enlargement in the size and the inter-particle distance of the grain boundaries precipitates. Furthermore, the achievement of the high strength is related to the uniform distribution of ultrafine {eta} Prime precipitates within grains. - Highlights: Black-Right-Pointing-Pointer Creep age forming developed for manufacturing of aircraft wing panels by aluminum alloy. Black-Right-Pointing-Pointer A good combination of properties with minimal springback is required in this component. Black-Right-Pointing-Pointer This requirement can be improved through the appropriate heat treatments. Black-Right-Pointing-Pointer Multi-step cycles developed in creep age forming of AA7075 for improving of springback and properties. Black-Right-Pointing-Pointer Results indicate simultaneous enhancing the properties and shape accuracy (lower springback).

Antibiotic resistance, ability to form biofilm and susceptibility to copper alloys of selected staphylococcal strains isolated from touch surfaces in Polish hospital wards

Directory of Open Access Journals (Sweden)

Anna Różańska

2017-08-01

Full Text Available Abstract Background Despite the employment of sanitary regimes, contact transmission of the aetiological agents of hospital infections is still exceedingly common. The issue of microbe transmission becomes particularly important when facing multidrug-resistant microorganisms such as methicillin-resistant staphylococci. In the case of deficiencies in cleaning and disinfection procedures, hospital equipment made of copper alloys can play an important role, complementing traditional hospital hygiene procedures. The objective of this study was to characterize staphylococcal strains isolated from touch surfaces in Polish hospital wards in terms of their drug resistance, ability to form biofilm and susceptibility to antimicrobial activity of copper alloys. Methods The materials for the study were 95 staphylococcal strains isolated from touch surfaces in 13 different hospital wards from Małopolska province (the south of Poland. Phenotypic and genotypic antibiotic resistance were checked for erythromycin, clindamycin, gentamycin, ciprofloxacin, trimethoprim/sulfamethoxazole and mupirocin. Biofilm formation ability for the tested strains was checked with the use of culture on Congo red agar. Susceptibility to copper, tin bronze, brass and new silver was tested using a modification of the Japanese standard. Results Over 67% of the analysed staphylococcal strains were methicillin-resistant (MR. Four strains were resistant to all of the tested antibiotics, and 14 were resistant to all except mupirocin. Strains classified as MR had significantly increased resistance to the remaining antibiotic groups. About one-third of the analysed strains revealed biofilm-forming ability. Among the majority of species, biofilm-forming and non-biofilm-forming strains were distributed evenly; in the case of S. haemolyticus only, negative strains accounted for 92.8%. Susceptibility to copper alloys was different between strains and rather lower than in the case of the SA

Microstructures and mechanical properties evolution of an Al–Fe–Cu alloy processed by repetitive continuous extrusion forming

Energy Technology Data Exchange (ETDEWEB)

Kong, Xiangxin [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Zhang, Hui, E-mail: zhanghui63hunu@163.com [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Hunan Province Key Laboratory for Spray Deposition Technology and Application, Hunan University, Changsha 410082 (China); Ji, Xiankun [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China)

2014-08-26

Repetitive continuous extrusion forming process (R-Conform process), as a continuous severe plastic deformation method, was performed on a horizontal continuous casting Al–0.74Fe–0.23Cu alloy. The microstructural evolution and mechanical properties were studied by optical microscope, X-ray diffraction, scanning electron microscope, transmission electron microscope, and tensile testing. The results show that tensile ductility of the Al–0.74Fe–0.23Cu alloy is greatly improved but tensile strength is gradually decreased after repetitive Conform processing. The necking is more intense and the size of dimples becomes bigger with increasing Conform passes. The first pass Conform process induces obviously grains refining, dissolution of AlFe, AlFeSi and AlSi primary phases, strain-induced precipitation and transformation of crystal orientation distributions, but further Conform deformation only changes the redistribution of precipitates. The changes of mechanical properties may be attributed to a complex progress of recovery, recrystallization and redistribution of precipitates during repetitive Conform process.

Reinforcement of 2124 Al alloy with low micron SiC and nano Al2O3 via solid-state forming

CSIR Research Space (South Africa)

Gxowa, Z

2015-07-01

Full Text Available A powder metallurgical process was used to fabricate Metal Matrix Composites (MMCs). A 2124 aluminium alloy was reinforced with 5 and 10 vol. % of Al2O3 (40-70nm) to form Metal Matrix Nano Composites (MMNCs) as well as 10 and 15 vol. % of SiC (1...

HAYNES 244 alloy – a new 760 ∘C capable low thermal expansion alloy

Directory of Open Access Journals (Sweden)

Fahrmann Michael G.

2014-01-01

Full Text Available HAYNES® 244TM alloy is a new 760∘C capable, high strength low thermal expansion (CTE alloy. Its nominal chemical composition in weight percent is Ni – 8 Cr – 22.5 Mo – 6 W. Recently, a first mill-scale heat of 244 alloy was melted by Haynes International, and processed to various product forms such as re-forge billet, plate, and sheet. This paper presents key attributes of this new alloy (CTE, strength, low-cycle fatigue performance, oxidation resistance, thermal stability as they pertain to the intended use in rings and seals of advanced gas turbines.

Formation and characterization of Al–Ti–Nb alloys by electron-beam surface alloying

Energy Technology Data Exchange (ETDEWEB)

Valkov, S., E-mail: stsvalkov@gmail.com [Institute of Electronics, Bulgarian Academy of Science, 72 Tzarigradsko Chaussee blvd., 1784 Sofia (Bulgaria); Petrov, P. [Institute of Electronics, Bulgarian Academy of Science, 72 Tzarigradsko Chaussee blvd., 1784 Sofia (Bulgaria); Lazarova, R. [Institute of Metal Science, Equipment and Technologies with Hydro and Aerodynamics Center, Bulgarian Academy of Science, 67 Shipchenski Prohod blvd., 1574 Sofia (Bulgaria); Bezdushnyi, R. [Department of Solid State Physics and Microelectronics, Faculty of Physics, Sofia University “St. Kliment Ohridsky”, 1164 Sofia (Bulgaria); Dechev, D. [Institute of Electronics, Bulgarian Academy of Science, 72 Tzarigradsko Chaussee blvd., 1784 Sofia (Bulgaria)

2016-12-15

Highlights: • Al–Ti–Nb surface alloys have been successfully obtained by electron-beam surface alloying technology. • The alloys consist of (Ti,Nb)Al{sub 3} fractions, distributed in the biphasic structure of (Ti,Nb)Al{sub 3} particles dispersed in α-Al. • The alloying speed does not affect the lattice parameters of (Ti,Nb)Al{sub 3} and, does not form additional stresses, strains etc. • It was found that lower velocity of the specimen motion during the alloying process develops more homogeneous structures. • The measured hardness of (Ti,Nb)Al{sub 3} compound reaches 775 HV[kg/cm{sup 2}] which is much greater than the values of NbAl{sub 3}. - Abstract: The combination of attractive mechanical properties, light weight and resistance to corrosion makes Ti-Al based alloys applicable in many industrial branches, like aircraft and automotive industries etc. It is known that the incorporation of Nb improves the high temperature performance and mechanical properties. In the present study on Al substrate Ti and Nb layers were deposited by DC (Direct Current) magnetron sputtering, followed by electron-beam alloying with scanning electron beam. It was chosen two speeds of the specimen motion during the alloying process: V{sub 1} = 0.5 cm/s and V{sub 2} = 1 cm/s. The alloying process was realized in circular sweep mode in order to maintain the melt pool further. The obtained results demonstrate a formation of (Ti,Nb)Al{sub 3} fractions randomly distributed in biphasic structure of intermetallic (Ti,Nb)Al{sub 3} particles, dispersed in α-Al solid solution. The evaluated (Ti,Nb)Al{sub 3} lattice parameters are independent of the speed of the specimen motion and therefore the alloying speed does not affect the lattice parameters and thus, does not form additional residual stresses, strains etc. It was found that lower velocity of the specimen motion during the alloying process develops more homogeneous structures. The metallographic analyses demonstrate a

Spray Forming of al Alloys: experiment and theory

Directory of Open Access Journals (Sweden)

Georgios S. E. Antipas

2012-02-01

Full Text Available Close coupled gas atomization has been studied. Pitot tube gas flow measurements support a postulate of transition from an initial sonic to a supersonic and a final sonic state along the convergence region of the jets. Predictions of the d50 median diameter utilizing a two phase model for primary and secondary break up correlate strongly with experimental results from He-atomized Al alloys by a factor of 0.8216.

Assessment of the Quality of Newly Formed Bone around Titanium Alloy Implants by Using X-Ray Photoelectron Spectroscopy

Directory of Open Access Journals (Sweden)

Hiroshi Nakada

2012-01-01

Full Text Available The aim of this study was to evaluate differences in bones quality between newly formed bone and cortical bone formed around titanium alloy implants by using X-ray photoelectron spectroscopy. As a result of narrow scan measurement at 4 weeks, the newly formed bone of C1s, P2p, O1s, and Ca2p were observed at a different peak range and strength compared with a cortical bone. At 8 weeks, the peak range and strength of newly formed bone were similar to those of cortical bone at C1s, P2p, and Ca2p, but not O1s. The results from this analysis indicate that the peaks and quantities of each element of newly formed bone were similar to those of cortical bone at 8 weeks, suggestive of a strong physicochemical resemblance.

Icosahedral binary clusters of glass-forming Lennard-Jones binary alloy

International Nuclear Information System (INIS)

Iwamatsu, Masao

2007-01-01

It is widely believed that the local icosahedral structure is related to the formation of bulk metallic glasses (BMGs). Specifically the existence of 13-atom icosahedral cluster in undercooled liquid is imagined to play a key role to initiate the glass formation as the seed of amorphous structure or to block the nucleation of regular crystal as the impurity. The existence of 13-atom icosahedral clusters in one-component liquids was predicted more than half a century ago by Frank from his total energy calculation for isolated clusters. In BMG alloys, however, the situation is less clear. In this report, we present the lowest-energy structures of 13-atom Lennard-Jones binary cluster calculated from the modified space-fixed genetic algorithm. We study, in particular, the artificial Lennard-Jones potential designed by Kob and Andersen [W. Kob, H.C. Andersen, Phys. Rev. E 51 (1995) 4626] that is known to form BMG. Curiously, the lowest-energy structures of 13-atom cluster are non-icosahedral for almost all compositions. Our result suggests that the existence of the icosahedral cluster is not a necessary condition but only a sufficient condition for glass formation

Dislocation Substructures Formed After Fracture of Deformed Polycrystalline Cu-Al Alloys

Science.gov (United States)

Koneva, N. A.; Trishkina, L. I.; Cherkasova, T. V.

2017-08-01

The paper deals with the dislocation substructure of polycrystalline FCC alloys modified by plastic deformation at a distance from the area of the specimen fracture. Observations are performed using the transmission electron microscopy. Cu-Al alloys with grain size ranging from 10 to 240 μm are studied in this paper. The parameters of the dislocation substructure are measured and their variation is determined by the increasing distance from the fracture area. It is shown how the grain size influences these processes. The different dislocation substructures which determine the specimen fracture at a mesocscale level are found herein.

Thermofluency in zirconium alloys

International Nuclear Information System (INIS)

Orozco M, E.A.

1976-01-01

A summary is presented about the theoretical and experimental results obtained at present in thermofluency under radiation in zirconium alloys. The phenomenon of thermofluency is presented in a general form, underlining the thermofluency at high temperature because this phenomenon is similar to the thermofluency under radiation, which ocurrs in zirconium alloys into the operating reactor. (author)

Passivation and alloying element retention in gas atomized powders

Science.gov (United States)

Heidloff, Andrew J.; Rieken, Joel R.; Anderson, Iver E.

2017-12-05

A method for gas atomization of a titanium alloy, nickel alloy, or other alumina (Al.sub.2O.sub.3)-forming alloy wherein the atomized particles are exposed as they solidify and cool in a very short time to multiple gaseous reactive agents for the in-situ formation of a passivation reaction film on the atomized particles wherein the reaction film retains a precursor halogen alloying element that is subsequently introduced into a microstructure formed by subsequent thermally processing of the atomized particles to improve oxidation resistance.

Alloying behavior of iron, gold and silver in AlCoCrCuNi-based equimolar high-entropy alloys

International Nuclear Information System (INIS)

Hsu, U.S.; Hung, U.D.; Yeh, J.W.; Chen, S.K.; Huang, Y.S.; Yang, C.C.

2007-01-01

High-entropy alloys are newly developed alloys that are composed, by definition, of at least five principal elements with concentrations in the range of 5-35 at.%. Therefore, the alloying behavior of any given principal element is significantly affected by all the other principal elements present. In order to elucidate this further, the influence of iron, silver and gold addition on the microstructure and hardness of AlCoCrCuNi-based equimolar alloys has been examined. The as-cast AlCoCrCuNi base alloy is found to have a dendritic structure, of which only solid solution FCC and BCC phases can be observed. The BCC dendrite has a chemical composition close to that of the nominal alloy, with a deficiency in copper however, which is found to segregate and form a FCC Cu-rich interdendrite. The microstructure of the iron containing alloys is similar to that of the base alloy. It is found that both of these aforementioned alloys have hardnesses of about 420 HV, which is equated to their similar microstructures. The as-cast ingot forms two layers of distinct composition with the addition of silver. These layers, which are gold and silver in color, are determined to have a hypoeutectic Ag-Cu composition and a multielement mixture of the other principal elements, respectively. This indicates the chemical incompatibility of silver with the other principal elements. The hardnesses of the gold (104 HV) and silver layers (451 HV) are the lowest and highest of the alloy systems studied. This is attributed to the hypoeutectic Ag-Cu composition of the former and the reduced copper content of the latter. Only multielement mixtures, i.e. without copper segregation, form in the gold containing alloy. Thus, it may be said that gold acts as a 'mixing agent' between copper and the other elements. Although several of the atom pairs in the gold containing alloy have positive enthalpies, thermodynamic considerations show that the high entropy contribution is sufficient to counterbalance

Influence of spray forming process parameters on the microstructure and porosity of Mg{sub 2}Si rich aluminum alloys

Energy Technology Data Exchange (ETDEWEB)

Stelling, O.; Hehl, A. von [Foundation Institute for Material Science, Bremen (Germany); Uhlenwinkel, V. [University of Bremen, FB4 FG01 Department Process and Chemcial Engineering, Bremen (Germany); Krug, P. [PEAK Werkstoff GmbH, Velbert (Germany); Ellendt, N.

2010-07-15

Due to high cooling rates spray forming is an appropriate process to produce aluminum alloys with a high content of Mg{sub 2}Si. Compared to common casting processes, a fine microstructure can be achieved yielding in improved mechanical properties. In this work, billets were spray formed from the two alloys AlMg15Si8Cu2 (22 mass-% Mg{sub 2}Si) and AlMg20.5Si11Cu2 (30 mass-% Mg{sub 2}Si) under different spraying conditions. The analysis of the microstructure showed that the size of Mg{sub 2}Si dispersoids is very sensitive to process parameters. Besides the well known thermal effects of melt superheat (carried out from -40 K to +170 K) and GMR (varied from 2.0 to 6.3) a strong influence of the scanning frequency of the atomizer nozzle (7 Hz and 15 Hz) could be observed. Similar effects could be found for the occurrence of porosity. A new parameter, the enthalpy flow to gas flow ratio (EGR), was defined from these two parameters of which correlations of Mg{sub 2}Si dispersoid size and amount of porosity were found. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

Corrosion resistance of micro-arc oxidation coatings formed on aluminum alloy with addition of Al2O3

Science.gov (United States)

Zhang, Y.; Chen, Y.; Du, H. Q.; Zhao, YW

2018-03-01

Micro-arc oxidation (MAO) coatings were formed on the aluminum alloy in silicate-based electrolyte without and with the addition of Al2O3. It is showed that the coating produced in 7 g l‑1 Al2O3-containing electrolyte was of the most superior corrosion resistance. Besides, the corrosion properties of the coatings were studied by means of potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) test in both 0.5 M and 1 M NaCl solution. The results proved that the coating is capable to protect the substrate from the corrosion of aggressive Cl‑ in 0.5 M NaCl after 384 h immersion. However, it can not offer protection to the aluminum alloy substrate after 384 h immersion in 1 M NaCl solution. The schematic diagrams illustrate the corrosion process and matched well with the corrosion test results.

An X-ray absorption near-edge structure (XANES) study of the Sn L_3 edge in zirconium alloy oxide films formed during autoclave corrosion

International Nuclear Information System (INIS)

Hulme, Helen; Baxter, Felicity; Babu, R. Prasath; Denecke, Melissa A.; Gass, Mhairi; Steuwer, Axel; Norén, Katarina; Carlson, Stefan; Preuss, Michael

2016-01-01

Highlights: • Characterisation of tin speciation in zirconium alloy metal and oxide films using Sn L_3-XANES. • Chemical environment of tin in Zircaloy-4 and ZIRLO™ oxide films shown to be similar. • Tin in the oxide films is present in both the di- and tetravalent states and oxidises progressively with oxide-layer growth. - Abstract: Application of Sn L_3-XANES to study the oxidation state of alloying additions of tin (1–1.2 wt%) in <2 μm oxide layers formed on nuclear grade zirconium alloy has been demonstrated. Data obtained for metallic and corroded ZIRLO™ (1 wt% Sn) and Zircaloy-4 (1.2 wt% Sn) indicate tin has a similar chemical speciation in both metal alloys but this differs in the oxidised surface layers. By recording XANES at various incident angles to vary the photon penetration depth and amount of the oxide layer probed in the measurement, the authors found evidence that the oxidation of tin progresses with increasing oxide thickness.

A highly ductile magnesium alloy system

International Nuclear Information System (INIS)

Gao, W; Liu, H

2009-01-01

Magnesium (Mg) alloys are finding increasing applications in industry mainly due to their high strength-to-weight ratio. However, they have intrinsically poor plastic deformation ability at room temperature. Therefore, the vast majority of Mg alloys are used only in cast state, severely limiting the development of their applications. We have recently discovered a new Mg alloy system that possesses exceptionally high ductility as well as good mechanical strength. The superior plasticity allows this alloy system to be mechanically deformed at room temperature, directly from an as-cast alloy plate, sheet or ingot into working parts. This type of cold mechanical forming properties has never been reported with any other Mg alloy systems.

Electron microscopy study of hardened layers structure at electrospark alloying the VT-18 titanium alloy with aluminium

International Nuclear Information System (INIS)

Pilyankevich, A.N.; Martynenko, A.N.; Verkhoturov, A.D.; Paderno, V.N.

1979-01-01

Presented are the results of metallographic, electron-microscopic, and X-ray structure analysis, of microhardness measurements and of the study of the electrode weight changes at electrospark alloying the VT-18 titanium alloy with aluminium. It is shown, that pulsating thermal and mechanical loadings in the process of electrospark alloying result in the electrode surface electroerosion, a discrete relief is being formed, which changes constantly in the process depending on the alloying time. Though with the process time the cathode weight gain increases, microareas of fracture in the hardened layer appear already at the initial stages of electrospark alloying

Precipitation Behavior of Magnesium Alloys Containing Neodymium and Yttrium

Science.gov (United States)

Solomon, Ellen L. S.

Magnesium is the lightest of the structural metals and has great potential for reducing the weight of transportation systems, which in turn reduces harmful emissions and improves fuel economy. Due to the inherent softness of Mg, other elements are typically added in order to form a fine distribution of precipitates during aging, which improves the strength by acting as barriers to moving dislocations. Mg-RE alloys are unique among other Mg alloys because they form precipitates that lie parallel to the prismatic planes of the Mg matrix, which is an ideal orientation to hinder dislocation slip. However, RE elements are expensive and impractical for many commercial applications, motivating the rapid design of alternative alloy compositions with comparable mechanical properties. Yet in order to design new alloys reproducing some of the beneficial properties of Mg-RE alloys, we must first fully understand precipitation in these systems. Therefore, the main objectives of this thesis are to identify the roles of specific RE elements (Nd and Y) on precipitation and to relate the precipitate microstructure to the alloy strength. The alloys investigated in this thesis are the Mg-Nd, Mg-Y, and Mg-Y-Nd systems, which contain the main alloying elements of commercial WE series alloys (Y and Nd). In all three alloy systems, a sequence of metastable phases forms upon aging. Precipitate composition, atomic structure, morphology, and spatial distribution are strongly controlled by the elastic strain energy originating from the misfitting coherent precipitates. The dominating role that strain energy plays in these alloy systems gives rise to very unique microstructures. The evolution of the hardness and precipitate microstructure with aging revealed that metastable phases are the primary strengthening phases of these alloys, and interact with dislocations by shearing. Our understanding of precipitation mechanisms and commonalities among the Mg-RE alloys provide future avenues to

Reaction kinetics of oxygen on single-phase alloys, oxidation of nickel and niobium alloys

International Nuclear Information System (INIS)

Lalauze, Rene

1973-01-01

This research thesis first addresses the reaction kinetics of oxygen on alloys. It presents some generalities on heterogeneous reactions (conventional theory, theory of jumps), discusses the core reaction (with the influence of pressure), discusses the influence of metal self-diffusion on metal oxidation kinetics (equilibrium conditions at the interface, hybrid diffusion regime), reports the application of the hybrid diffusion model to the study of selective oxidation of alloys (Wagner model, hybrid diffusion model) and the study of the oxidation kinetics of an alloy forming a solid solution of two oxides. The second part reports the investigation of the oxidation of single phase nickel and niobium alloys (phase α, β and γ)

Superconducting alloys

International Nuclear Information System (INIS)

Bowers, J.E.

1976-01-01

Reference is made to superconductors having high critical currents. The superconductor described comprises an alloy consisting of a matrix of a Type II superconductor which is a homogeneous mixture of 50 to 95 at.% Pb and 5 to 40 at.%Bi and/or 10 to 50 at.%In. Dispersed in the matrix is a material to provide pinning centres comprising from 0.01% to 20% by volume of the alloy; this material is a stable discontinuous phase of discrete crystalline particles of Cu, Mn, Te, Se, Ni, Ca, Cr, Ce, Ge or La, either in the form of the element or a compound with a component of the matrix. These particles should have an average diameter of not more than 2μ. A method for making this alloy is described. (U.K.)

Material characterization and finite element simulations of aluminum alloy sheets during non-isothermal forming process

Science.gov (United States)

Zhang, Nan

The utilization of more non-ferrous materials is one of the key factors to succeed out of the constantly increasing demand for lightweight vehicles in automotive sector. Aluminum-magnesium alloys have been identified as the most promising substitutions to the conventional steel without significant compromise in structural stiffness and strength. However, the conventional forming methods to deform the aluminum alloy sheets are either costly or insufficient in formability which limit the wide applications of aluminum alloy sheets. A recently proposed non-isothermal hot stamping approach, which is also referred as Hot Blank - Cold Die (HB-CD) stamping, aims at fitting the commercial grade aluminum alloy sheets, such as AA5XXX and AA7XXX, into high-volume and cost-effective production for automotive sector. In essence, HB-CD is a mutation of the conventional hot stamping approach for boron steel (22MnB5) which deforms the hot blank within the cold tool set. By elevating the operation temperature, the formability of aluminum alloy sheets can be significantly improved. Meanwhile, heating the blank only and deforming within the cold tool sets allow to reduce the energy and time consumed. This research work aims at conducting a comprehensive investigation of HB-CD with particular focuses on material characterization, constitutive modeling and coupled thermo-mechanical finite element simulations with validation. The material properties of AA5182-O, a popular commercial grade of aluminum alloy sheet in automotive sector, are obtained through isothermal tensile testing at temperatures from 25° to 300°, covering a quasi-static strain-rate range (0.001--0.1s-1). As the state-of-the-art non-contact strain measurement technique, digital image correlation (DIC) system is utilized to evaluate the stress-strain curves as well as to reveal the details of material deformation with full-field and multi-axis strain measurement. Material anisotropy is characterized by extracting the

Formation of Ag nanoparticles in percolative Ag–PbTiO3 composite thin films through lead-rich Ag–Pb alloy particles formed as transitional phase

International Nuclear Information System (INIS)

Hu, Tao; Wang, Zongrong; Su, Yanbo; Tang, Liwen; Shen, Ge; Song, Chenlu; Han, Gaorong; Weng, Wenjian; Ma, Ning; Du, Piyi

2012-01-01

The Ag nanoparticle dispersed percolative PbTiO 3 ceramic thin film was prepared in situ by sol–gel method with excess lead introduced into a sol precursor. The influence of excess lead and the heat treatment time on the formation of Ag nanoparticles was investigated by energy dispersive X-ray spectra, scanning electron microscopy, X-ray diffraction, and ultraviolet–visible absorption spectra. Results showed that the excess lead introduced into the sol precursor was in favor of the crystallization of the thin film and in favor of formation of the perovskite phase without the pyrochlore phase. Lead-rich Ag–Pb alloy particles first formed in the thin films and then decomposed to become large numbers of Ag nanoparticles of about 3 nm in size in the thin films when the heat treatment time was longer than 2 min. The content of the Ag nanoparticles increased with increasing the heat treatment time. The percolative behavior appears typically in the Ag nanoparticle dispersed thin films. The dielectric constant of the thin film was about 3 times of that without Ag nanoparticles. - Highlights: ► The Ag nanoparticles formed in the PbTiO 3 percolative ceramic thin film. ► The Ag–Pb alloy particles formed as transitional phase during thin film preparation. ► The lead-rich Ag–Pb alloy particles decomposed to form Ag nanoparticles in the film. ► Permittivity of the thin film is 3 times higher than that without Ag nanoparticles.

Effect of thermal exposure, forming, and welding on high-temperature, dispersion-strengthened aluminum alloy: Al-8Fe-1V-2Si

Science.gov (United States)

Kennedy, J. R.; Gilman, P. S.; Zedalis, M. S.; Skinner, D. J.; Peltier, J. M.

1991-01-01

The feasibility of applying conventional hot forming and welding methods to high temperature aluminum alloy, Al-8Fe-1V-2Si (FVS812), for structural applications and the effect of thermal exposure on mechanical properties were determined. FVS812 (AA8009) sheet exhibited good hot forming and resistance welding characteristics. It was brake formed to 90 deg bends (0.5T bend radius) at temperatures greater than or equal to 390 C (730 F), indicating the feasibility of fabricating basic shapes, such as angles and zees. Hot forming of simple contoured-flanged parts was demonstrated. Resistance spot welds with good static and fatigue strength at room and elevated temperatures were readily produced. Extended vacuum degassing during billet fabrication reduced porosity in fusion and resistance welds. However, electron beam welding was not possible because of extreme degassing during welding, and gas-tungsten-arc welds were not acceptable because of severely degraded mechanical properties. The FVS812 alloy exhibited excellent high temperature strength stability after thermal exposures up to 315 C (600 F) for 1000 h. Extended billet degassing appeared to generally improve tensile ductility, fatigue strength, and notch toughness. But the effects of billet degassing and thermal exposure on properties need to be further clarified. The manufacture of zee-stiffened, riveted, and resistance-spot-welded compression panels was demonstrated.

Preparation and corrosion resistance of a nanocomposite plasma electrolytic oxidation coating on Mg-1%Ca alloy formed in aluminate electrolyte containing titania nano-additives

DEFF Research Database (Denmark)

Daroonparvar, Mohammadreza; Yajid, M. A. M.; Yusof, N. M.

2016-01-01

Titania nanoparticles were utilized as suspension in alkaline aluminate electrolyte to form nanocomposite coatings on magnesium alloy containing 1 wt% calcium by plasma electrolytic oxidation process. Microhardness, wettability, potentiodynamic polarization, wettability, electrochemical impedance...

Mechanism of growth, composition and structure of oxide films formed on ferrous alloys in molten salt electrolytes - a review

International Nuclear Information System (INIS)

Tzvetkoff, Tz.; Kolchakov, J.

2004-01-01

The growth kinetics, chemical composition and structure of scales formed during corrosion of Fe and its alloys in molten salts are reviewed. Special attention is paid to the effect of the composition of the molten salt mixture and the gas atmosphere on the stability and protective ability of corrosion layers. First, the thermodynamical background of the corrosion and oxidation of Fe-base engineering materials in molten salt media is briefly commented. A concise review of the growth kinetics of passivating oxide films is also presented. These two introductory chapters serve as a guide for the extensive survey of the growth mechanism, nature and properties of oxide and related scales on ferrous alloys in a range of molten electrolytes - chlorides, nitrates, sulphates, carbonates, hydroxides and mixtures thereof in gas atmospheres containing O 2 , CO 2 , SO 2 , SO 3 and HCl

Study on the early surface films formed on Mg-Y molten alloy in different atmospheres

Directory of Open Access Journals (Sweden)

A.R. Mirak

2015-09-01

Full Text Available In the present study, the non-isothermal early stages of surface oxidation of liquid Mg-1%Y alloy during casting were studied under UPH argon, dry air, and air mixed with protective fluorine-bearing gases. The chemistry and morphology of the surface films were characterized by SEM and EDX analyses. The results indicate a layer of smooth and tightly coherent oxidation film composed of MgO and Y2O3 formed on the molten Mg-Y alloy surface with 40–60 nm thickness under dry air. A dendritic/cellular microstructure is clearly visible with Y-rich second phases gathered in surface of the melt and precipitated along the grain/cell boundaries under all gas conditions. Under fluorine-bearing gas mixtures, the surface film was a mixed oxide and fluoride and more even; a flat and folded morphology can be seen under SF6 with oxide as dominated phase and under 1, 1, 1, 2-tetra-fluoroethane, a smooth and compact surface film uniformly covering the inner surface of the bubble with equal oxide and fluoride thickness, which results in a film without any major defects. MgF2 phase appears to be the key characteristic of a good protective film.

Electrochemical Corrosion Studies for Modeling Metallic Waste Form Release Rates

International Nuclear Information System (INIS)

Poineau, Frederic; Tamalis, Dimitri

2016-01-01

The isotope 99 Tc is an important fission product generated from nuclear power production. Because of its long half-life (t 1/2 = 2.13 ∙ 105 years) and beta-radiotoxicity (β - = 292 keV), it is a major concern in the long-term management of spent nuclear fuel. In the spent nuclear fuel, Tc is present as an alloy with Mo, Ru, Rh, and Pd called the epsilon-phase, the relative amount of which increases with fuel burn-up. In some separation schemes for spent nuclear fuel, Tc would be separated from the spent fuel and disposed of in a durable waste form. Technetium waste forms under consideration include metallic alloys, oxide ceramics and borosilicate glass. In the development of a metallic waste form, after separation from the spent fuel, Tc would be converted to the metal, incorporated into an alloy and the resulting waste form stored in a repository. Metallic alloys under consideration include Tc–Zr alloys, Tc–stainless steel alloys and Tc–Inconel alloys (Inconel is an alloy of Ni, Cr and iron which is resistant to corrosion). To predict the long-term behavior of the metallic Tc waste form, understanding the corrosion properties of Tc metal and Tc alloys in various chemical environments is needed, but efforts to model the behavior of Tc metallic alloys are limited. One parameter that should also be considered in predicting the long-term behavior of the Tc waste form is the ingrowth of stable Ru that occurs from the radioactive decay of 99 Tc ( 99 Tc → 99 Ru + β - ). After a geological period of time, significant amounts of Ru will be present in the Tc and may affect its corrosion properties. Studying the effect of Ru on the corrosion behavior of Tc is also of importance. In this context, we studied the electrochemical behavior of Tc metal, Tc-Ni alloys (to model Tc-Inconel alloy) and Tc-Ru alloys in acidic media. The study of Tc-U alloys has also been performed in order to better understand the nature of Tc in metallic spent fuel. Computational modeling

Effects of different production technologies on mechanical and metallurgical properties of precious metal denture alloys

Science.gov (United States)

Ferro, Paolo; Battaglia, Eleonora; Capuzzi, Stefano; Berto, Filippo

2017-12-01

Precious metal alloys can be supplied in traditional plate form or innovative drop form with high degree of purity. The aim of the present work is to evaluate the influence of precious metal alloy form on metallurgical and mechanical properties of the final dental products with particular reference to metal-ceramic bond strength and casting defects. A widely used alloy for denture was selected; its nominal composition was close to 55 wt% Pd - 34 wt% Ag - 6 wt% In - 3 wt% Sn. Specimens were produced starting from the alloy in both plate and drop forms. A specific test method was developed to obtain results that could be representative of the real conditions of use. In order to achieve further information about the adhesion behaviour and resistance, the fracture surfaces of the samples were observed using `Scanning Electron Microscopy (SEM)'. Moreover, material defects caused by the moulding process were studied. The form of the alloy before casting does not significantly influence the shear bond strength between the metal and the ceramic material (p-value=0,976); however, according to SEM images, products from drop form alloy show less solidification defects compared to products obtained with plate form alloy. This was attributed to the absence of polluting additives used in the production of drop form alloy. This study shows that the use of precious metal denture alloys supplied in drop form does not affect the metal-ceramic bond strength compared to alloys supplied in the traditional plate form. However, compared to the plate form, the drop form is found free of solidification defects, less expensive to produce and characterized by minor environmental impacts.

Influence of alloying elements and density on aqueous corrosion behaviour of some sintered low alloy steels

International Nuclear Information System (INIS)

Kandavel, T.K.; Chandramouli, R.; Karthikeyan, P.

2012-01-01

Highlights: ► Corrosion of low alloy P/M steels under HCl acid pickling environment has been studied. ► Influence of density, strain and alloying elements on the rate of corrosion of the steels has been investigated. ► Residual porosity has significant effect on acid corrosion. ► Addition of the alloying elements Cu, Mo and Ti reduces the corrosion rate significantly. ► Carbide forming elements Mo and Ti improve further the resistance of the steels to aqueous corrosion. -- Abstract: Low alloy steels produced through powder metallurgy route of sintering followed by forging are promising candidate materials for high strength small components. Porosity in such steels poses a real challenge during acid pickling treatment, which is one of the processing steps during manufacturing. The present research work attempts to investigate the mechanism underlying the acid corrosion behaviour of some sintered low alloy steels under induced acid pickling conditions. Sintered-forged low alloy steel samples containing molybdenum (Mo), copper (Cu) and titanium (Ti) were subjected to aqueous corrosion attack by immersing the samples in 18% HCl (Hydrochloric acid) solution for 25 h. Sample weight loss and Fe (Iron) loss were estimated for the corroded samples. The morphology of the corroded surfaces was studied through metallography and scanning electron microscopy. Higher porosity alloys underwent enhanced corrosion rates. Both corrosion rate and iron loss are found to decrease linearly with reduction in porosity in all cases of the alloys. The alloying elements Mo, Ti and Cu, when added in combination, have played a complementary role in the reduction of corrosion rate by almost one order of magnitude compared to unalloyed steel. Presence of carbides of the carbide forming elements Mo and Ti played a positive role on the corrosion behaviour of the low alloy steels.

Alloys of clathrate allotropes for rechargeable batteries

Science.gov (United States)

Chan, Candace K; Miller, Michael A; Chan, Kwai S

2014-12-09

The present disclosure is directed at an electrode for a battery wherein the electrode comprises clathrate alloys of silicon, germanium or tin. In method form, the present disclosure is directed at methods of forming clathrate alloys of silicon, germanium or tin which methods lead to the formation of empty cage structures suitable for use as electrodes in rechargeable type batteries.

Ferromagnetic bulk glassy alloys

International Nuclear Information System (INIS)

Inoue, Akihisa; Makino, Akihiro; Mizushima, Takao

2000-01-01

This paper deals with the review on the formation, thermal stability and magnetic properties of the Fe-based bulk glassy alloys in as-cast bulk and melt-spun ribbon forms. A large supercooled liquid region over 50 K before crystallization was obtained in Fe-(Al, Ga)-(P, C, B, Si), Fe-(Cr, Mo, Nb)-(Al, Ga)-(P, C, B) and (Fe, Co, Ni)-Zr-M-B (M=Ti, Hf, V, Nb, Ta, Cr, Mo and W) systems and bulk glassy alloys were produced in a thickness range below 2 mm for the Fe-(Al, Ga)-(P, C, B, Si) system and 6 mm for the Fe-Co-(Zr, Nb, Ta)-(Mo, W)-B system by copper-mold casting. The ring-shaped glassy Fe-(Al, Ga)-(P, C, B, Si) alloys exhibit much better soft magnetic properties as compared with the ring-shaped alloy made from the melt-spun ribbon because of the formation of the unique domain structure. The good combination of high glass-forming ability and good soft magnetic properties indicates the possibility of future development as a new bulk glassy magnetic material

Grain refinement of 7075Al alloy microstructures by inoculation with Al-Ti-B master alloy

Science.gov (United States)

Hotea, V.; Juhasz, J.; Cadar, F.

2017-05-01

This paper aims to bring some clarification on grain refinement and modification of high strength alloys used in aerospace technique. In this work it was taken into account 7075 Al alloy, and the melt treatment was carried out by placing in the form of master alloy wire ternary AlTiB the casting trough at 730°C. The morphology of the resulting microstructures was characterized by optical microscopy. Micrographs unfinished and finished with pre-alloy containing ternary Al5Ti1B evidence fine crystals, crystal containing no columnar structure and highlights the size of the dendrites, and intermetallic phases occurring at grain boundaries in Al-Zn-Mg-Cu alloy. It has been found that these intermetallic compounds are MgZn2 type. AlTiB master alloys finishing ensures a fine eutectic structure, which determines the properties of hardware and improving the mechanical properties of aluminum alloys used in aeronautical engineering.

Shape memory alloys

International Nuclear Information System (INIS)

Kaszuwara, W.

2004-01-01

Shape memory alloys (SMA), when deformed, have the ability of returning, in certain circumstances, to their initial shape. Deformations related to this phenomenon are for polycrystals 1-8% and up to 15% for monocrystals. The deformation energy is in the range of 10 6 - 10 7 J/m 3 . The deformation is caused by martensitic transformation in the material. Shape memory alloys exhibit one directional or two directional shape memory effect as well as pseudoelastic effect. Shape change is activated by temperature change, which limits working frequency of SMA to 10 2 Hz. Other group of alloys exhibit magnetic shape memory effect. In these alloys martensitic transformation is triggered by magnetic field, thus their working frequency can be higher. Composites containing shape memory alloys can also be used as shape memory materials (applied in vibration damping devices). Another group of composite materials is called heterostructures, in which SMA alloys are incorporated in a form of thin layers The heterostructures can be used as microactuators in microelectromechanical systems (MEMS). Basic SMA comprise: Ni-Ti, Cu (Cu-Zn,Cu-Al, Cu-Sn) and Fe (Fe-Mn, Fe-Cr-Ni) alloys. Shape memory alloys find applications in such areas: automatics, safety and medical devices and many domestic appliances. Currently the most important appears to be research on magnetic shape memory materials and high temperature SMA. Vital from application point of view are composite materials especially those containing several intelligent materials. (author)

Studies of the AA2519 Alloy Hot Rolling Process and Cladding with EN AW-1050A Alloy

Directory of Open Access Journals (Sweden)

Płonka B.

2016-03-01

Full Text Available The objective of the study was to determine the feasibility of plastic forming by hot rolling of the AA2519 aluminium alloy sheets and cladding these sheets with a layer of the EN AW-1050A alloy. Numerous hot-rolling tests were carried out on the slab ingots to define the parameters of the AA2519 alloy rolling process. It has been established that rolling of the AA2519 alloy should be carried out in the temperature range of 400-440°C. Depending on the required final thickness of the sheet metal, appropriate thickness of the EN AW-1050A alloy sheet, used as a cladding layer, was selected. As a next step, structure and mechanical properties of the resulting AA2519 alloy sheets clad with EN AW-1050A alloy was examined. The thickness of the coating layer was established at 0,3÷0,5mm. Studies covered alloy grain size and the core alloy-cladding material bond strength.

Peculiarities of forming diffusion bimetallic joints of aluminum foam with a monolithic magnesium alloy

Directory of Open Access Journals (Sweden)

M. Khokhlov

2016-12-01

Full Text Available The work is carried out to determine an optimal method to obtain the welded bimetallic joints of monolithic Mg-alloy with porous Al-alloy using gallium as chemical activator and heating up to 300 °C by two different methods: long-term in vacuum oven and short-term without vacuum by passing of low voltage current. There is no microstructure change in Al-foam but indentation test records the negligible reduction of the mechanical properties. SEM showed the crystallization of two types of Mg5Ga2 and Mg2Ga inter-metallic phases in the wavy uneven diffusion zone on Mg-alloy side with significant increase of micro-hardness and Young's modulus. The narrow depth of the diffusion zone takes place in joints by short-term heating, so this method is more applicable for welding of monolithic and porous alloys at chemical activation using gallium.

Observations of a Cast Cu-Cr-Zr Alloy

Science.gov (United States)

Ellis, David L.

2006-01-01

Prior work has demonstrated that Cu-Cr-Nb alloys have considerable advantages over the copper alloys currently used in regeneratively cooled rocket engine liners. Observations indicated that Zr and Nb have similar chemical properties and form very similar compounds. Glazov and Zakharov et al. reported the presence of Cr2Zr in Cu-Cr-Zr alloys with up to 3.5 wt% Cr and Zr though Zeng et al. calculated that Cr2Zr could not exist in a ternary Cu-Cr-Zr alloy. A cast Cu-6.15 wt% Cr-5.25 wt% Zr alloy was examined to determine if the microstructure developed would be similar to GRCop-84 (Cu-6.65 wt% Cr-5.85 wt% Nb). It was observed that the Cu-Cr-Zr system did not form any Cr2Zr even after a thermal exposure at 875 C for 176.5 h. Instead the alloy consisted of three phases: Cu, Cu5Zr, and Cr.

Interfacial Reaction During Dissimilar Joining of Aluminum Alloy to Magnesium and Titanium Alloys

Science.gov (United States)

Robson, J. D.; Panteli, A.; Zhang, C. Q.; Baptiste, D.; Cai, E.; Prangnell, P. B.

Ultrasonic welding (USW), a solid state joining process, has been used to produce welds between AA6111 aluminum alloy and AZ31 magnesium alloys or titanium alloy Ti-6Al-4V. The mechanical properties of the welds have been assessed and it has been shown that it is the nature and thickness of the intermetallic compounds (IMCs) at the joint line that are critical in determining joint strength and particularly fracture energy. Al-Mg welds suffer from a very low fracture energy, even when strength is comparable with that of similar metal Mg-Mg welds, due to a thick IMC layer always being formed. It is demonstrated that in USW of Al-Ti alloy the slow interdiffusion kinetics means that an IMC layer does not form during welding, and fracture energy is greater. A model has been developed to predict IMC formation during welding and provide an understanding of the critical factors that determine the IMC thickness. It is predicted that in Al-Mg welds, most of the lMC thickening occurs whilst the IMC regions grow as separate islands, prior to the formation of a continuous layer.

Composites Strengthened with Graphene Platelets and Formed in Semisolid State Based on α and α/β MgLiAl Alloys

Science.gov (United States)

Dutkiewicz, Jan; Rogal, Łukasz; Fima, Przemyslaw; Ozga, Piotr

2018-05-01

MgLiAl base composites strengthened with graphene platelets were prepared by semisolid processing of ball-milled alloy chips with 2% of graphene platelets. Composites strengthened with graphene platelets show higher hardness and yield stress than the cast alloys, i.e., 160 MPa as compared to 90 MPa for as-cast alloy MgLi9Al1.5. Mechanical properties for MgLiAl-based composites were similar or higher than for composites based on conventional AZ91 or WE43 alloys. The strengthening however was not only due to the presence of graphene, but also phases resulting from the reaction between carbon and lithium, i.e., Li2C2 carbide. Graphene platelets were located at globules boundaries resulting from semisolid processing for all investigated composites. Graphene platelets were in agglomerates forming continuous layers at grain boundaries in the composite based on the alloy MgLi4.5Al1.5. The shape of agglomerates was more complex and wavy in the composite based on MgLi9Al1.5 alloy most probably due to lithium-graphene reaction. Electron diffraction from the two-phase region α + β in MgLi9Al1.5 indicated that [001]α and [110]β directions are rotated about 4° from the ideal relationship [001] hex || [110] bcc phases. It showed higher lattice rotation than in earlier studies what is most probably caused by lattice slip and rotation during semisolid pressing causing substantial deformation particularly within the β phase. Raman spectroscopy studies confirmed the presence of graphene platelets within agglomerates and in addition the presence mainly of Li2C2 carbides in composites based on MgLi4.5Al1.5 and Mg9Li1.5Al alloys. From the character of Raman spectra refinement of graphene platelets was found in comparison with their initial size. The graphene areas without carbides contain graphene nanoplatelets with lateral dimension close to initial graphene sample. Electron diffraction allowed to confirm the presence of Li2C2 carbide at the surface of agglomerates found from

Development of friction welding process of Zr-based bulk metallic glasses

International Nuclear Information System (INIS)

Shin, Hyung Seop; Jeong, Young Jin; Kim, Ki Hyun

2004-01-01

Bulk Metallic Glasses(BMG) with good mechanical properties have problems that engineering application fields have been limited because of limitation of the alloy size. In order to solving this problem, the friction welding of BMG has been tried using the superplastic-like deformation behavior under the supercooled liquid region. The apparatus for friction welding test was designed and constructed using pneumatic cylinder and gripper based on a conventional lathe. Friction welding have been tried to combination of same BMG alloy and crystalline alloys. The results of welding test were evaluated by X-ray diffraction, measurement of hardness and mechanical properties test. In order to obtain the optimized welding test conditions the temperature of friction interface was measured using Infrared thermal imager

Mechanical properties of ultra-fine grained structure formed in Al-Li alloys

International Nuclear Information System (INIS)

Adamczyk-Cieslak, B.; Lewandowska, M.; Mizera, J.; Kurzydlowski, K.J.

2004-01-01

This paper describes the mechanical properties (microhardness, yield stress) of two model Al-Li alloys by the Equal-Channel-Angular-Extrusion (ECAE) process. The applied ECAE process reduced the grain size from an initial value of ∼300 μm to a value of ∼0.7 μm leading to profound increase of plastic flow resistance. Such an increase is related to the grain size refinement and strengthening due to Li atoms in solid solution. Microhardness data confirm the Hall - Petch relation for grain sizes not available so far in Al-Li alloys. (author)

Fiscal 1999 achievement report on regional consortium research and development project. Regional consortium on energy research in its 3rd year (Development of metal forming technology using new energy-efficient process); 1999 nendo sho energy gata shingata process ni yoru kinzoku seikei gijutsu no kaihatsu seika hokokusho. 3

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

An energy-efficient forming technology is developed for heat-resistant hard materials which are difficult to cut and demand much energy for their precision forming. It is hoped that a material Hv1000 in hardness if obtained will enable the manufacture of cutting tools for use under severe conditions. Under the circumstances, a material based on Fe-4.5%Mo-1.5%V-3%Cr is produced with high reproducibility, where a carbide dispersion carburization (CDC) method (vacuum carburization at 1,040 degrees C, second quenching at 800-850 degrees C, and tempering at 160 degrees C) is employed for realizing a very fine structure. This as the tip is combined with the tool, which is then tested for abrasion. As compared with the control material, it is found that the abrasion of the new material is but 33% of that of the control material. Studies are under way for a commercially acceptable constitution which will exhibit Hv1000 after heat treatment and for conditions of CDC treatment. An intermetallic compound TiAlCr, to be obtained by a process of mechanical alloying and pulse discharge sintering, is found to be superplastic. An automobile engine valve is manufactured by an extrusion process and by near-net shape forming, cutting, and grinding. In the manufacture of tungsten bonded ion gun parts by the pulse discharge sintering method, sufficiently high strength is obtained. (NEDO)

Coercivity of the Nd–Fe–B hot-deformed magnets diffusion-processed with low melting temperature glass forming alloys

Energy Technology Data Exchange (ETDEWEB)

Seelam, U.M.R. [Elements Strategy Initiative Center for Magnetic Materials (ESICMM), National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Liu, Lihua [Elements Strategy Initiative Center for Magnetic Materials (ESICMM), National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Graduate School of Pure and Applied Sciences, University of Tsukuba, Tsukuba 305-8571 (Japan); Akiya, T.; Sepehri-Amin, H.; Ohkubo, T. [Elements Strategy Initiative Center for Magnetic Materials (ESICMM), National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Sakuma, N.; Yano, M.; Kato, A. [Advanced Material Engineering Division, Toyota Motor Corporation, Susono 410-1193 (Japan); Hono, K., E-mail: kazuhiro.hono@nims.go.jp [Elements Strategy Initiative Center for Magnetic Materials (ESICMM), National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Graduate School of Pure and Applied Sciences, University of Tsukuba, Tsukuba 305-8571 (Japan)

2016-08-15

Nd- and Pr-based alloys with bulk glass forming ability and low melting temperatures, Nd{sub 60}Al{sub 10}Ni{sub 10}Cu{sub 20} and Pr{sub 60}Al{sub 10}Ni{sub 10}Cu{sub 20}, were used for grain boundary diffusion process to enhance the coercivity of hot-deformed magnets. The coercivity increment was proportional to the weight gain after the diffusion process. For the sample with 64% weight gain, the coercivity increased up to 2.8 T, which is the highest value for bulk Nd–Fe–B magnets that do not contain heavy rare-earth elements, Dy or Tb. Approximately half of the intergranular regions were amorphous and the remaining regions were crystalline. Magnetic isolation of the Nd{sub 2}Fe{sub 14}B grains by the Nd-rich amorphous/crystalline intergranular phases is attributed to the large coercivity enhancement. The coercivity does not change after the crystallization of the intergranular phase, indicating that the coercivity is not influenced by the strain at the interface with the crystalline intergranular phase. - Highlights: • Bulk-glass forming alloys were infiltrated into hot-deformed Nd–Fe–B magnets. • Very high coercivity of 2.8 T was attained without heavy rare-earth elements. • Approximately half of the inter-granular regions were amorphous. • Crystallization of amorphous intergranular phase does not change coercivity.

A detailed TEM and SEM study of Ni-base alloys oxide scales formed in primary conditions of pressurized water reactor

International Nuclear Information System (INIS)

Sennour, Mohamed; Marchetti, Loic; Martin, Frantz; Perrin, Stephane; Molins, Regine; Pijolat, Michele

2010-01-01

The oxide film formed on nickel-based alloys in pressurized water reactors (PWR) primary coolant conditions (325 o C, aqueous media) is very thin, in the range of 1-100 nm thick, depending on the surface state and on the corrosion test duration. The nature and the structure of this scale have been investigated by Transmission Electron Microscopy (TEM) and Scanning Electron Microscopy (SEM). TEM observations revealed an oxide layer divided in two parts. The internal layer was mainly composed of a continuous spinel layer, identified as a mixed iron and nickel chromite (Ni (1-x) Fe x Cr 2 O 4 ). Moreover, nodules of Cr 2 O 3 , with a size about 5 nm, were present at the interface between this spinel and the alloy. No chromium depletion was observed in the alloy, at the alloy/oxide interface. The external layer is composed of large crystallites corresponding to a spinel structure rich in iron (Ni (1-z) Fe (2+z) O 4 ) resulting from precipitation phenomena. SEM and TEM observations showed a link between the nucleation and/or the growth of crystallites of nickel ferrite and the crystallographic orientation of the substrate. A link between the presence of surface defects and the nucleation of the crystallites was also underlined by SEM observations. Partially hydrated nickel hydroxide, was also observed by TEM in the external scale. Based on these results, some considerations about the mechanism of formation of this oxide layer are discussed.

Structure of hardened alloys of Sr-Rh system

International Nuclear Information System (INIS)

Dobromyslov, A.V.; Taluth, N.I.

1997-01-01

Methods of X-ray diffraction analysis, optical metallography, transmission electron microscopy and hardness measurement were applied to study the structure of hardened zirconium-rhodium system alloys with rhodium contents up to 4.5 at.%. It is shown that in hardening alloys with rhodium concentration lower 2.2 at.% the eutectoid decomposition takes place and bainite-like structure is formed. A metastable ω-phase is formed in alloys with rhodium concentration equal to 2.65 at.% and above. The formation of ω-phase suppresses the process of eutectoid decomposition

Misoriented dislocation substructures and the fracture of polycrystalline Cu-Al alloys

Science.gov (United States)

Koneva, N. A.; Trishkina, L. I.; Cherkasova, T. V.; Kozlov, E. V.

2016-10-01

The evolution of the dislocation substructure in polycrystalline Cu-Al alloys with various grain sizes is studied during deformation to failure. A relation between the fracture of the alloys and the forming misorientation dislocation substructures is revealed. Microcracks in the alloy are found to form along grain boundaries and the boundaries of misoriented dislocation cells and microtwins.

Age hardening in mechanically alloyed Al-Mg-Li-C-O

Energy Technology Data Exchange (ETDEWEB)

Papazian, J.M. (Corporate Research Center, Grumman Corporation, Bethpage, NY (USA)); Gilman, P. (Allied-Signal Inc., Morristown, NJ (USA))

1990-05-01

The age-hardening behavior of a series of mechanically alloyed Al-Mg-Li-C-O alloys containing 3.0-4.0 wt.% Mg and 1.3-1.75 wt.% Li was studied using hardness tests, differential scanning calorimetry (DSC) and transmission electron microscopy. The hardness tests showed an increased hardness after 100degC aging in all the alloys containing at least 1.5 at.% Li. Likewise, the calorimetry results showed the presence of pronounced precipitate dissolution peaks in these same alloys after 100degC aging. The volume fraction of precipitates formed (as measured by the dissolution enthalpies of the DSC peaks) increased systematically with increasing solute content. Transmission electron microscopy after 100 and 190degC aging showed images and diffraction spots similar to those of {delta}' (Al{sub 3}Li). Comparison of the DSC results with results from binary Al-Li and Al-Mg alloys indicated that the precipitates formed in the Al-Mg-Li-C-O alloys were similar to those formed in binary Al-Li alloys, and that the primary role of the magnesium was to lower the solid solubility of lithium. (orig.).

Solid solution lithium alloy cermet anodes

Science.gov (United States)

Richardson, Thomas J.

2013-07-09

A metal-ceramic composite ("cermet") has been produced by a chemical reaction between a lithium compound and another metal. The cermet has advantageous physical properties, high surface area relative to lithium metal or its alloys, and is easily formed into a desired shape. An example is the formation of a lithium-magnesium nitride cermet by reaction of lithium nitride with magnesium. The reaction results in magnesium nitride grains coated with a layer of lithium. The nitride is inert when used in a battery. It supports the metal in a high surface area form, while stabilizing the electrode with respect to dendrite formation. By using an excess of magnesium metal in the reaction process, a cermet of magnesium nitride is produced, coated with a lithium-magnesium alloy of any desired composition. This alloy inhibits dendrite formation by causing lithium deposited on its surface to diffuse under a chemical potential into the bulk of the alloy.

Electrochemical Corrosion Studies for Modeling Metallic Waste Form Release Rates

Energy Technology Data Exchange (ETDEWEB)

Poineau, Frederic [Univ. of Nevada, Las Vegas, NV (United States); Tamalis, Dimitri [Florida Memorial Univ., Miami Gardens, FL (United States)

2016-08-01

The isotope ⁹⁹Tc is an important fission product generated from nuclear power production. Because of its long half-life (t_1/2 = 2.13 ∙ 10⁵ years) and beta-radiotoxicity (β⁻ = 292 keV), it is a major concern in the long-term management of spent nuclear fuel. In the spent nuclear fuel, Tc is present as an alloy with Mo, Ru, Rh, and Pd called the epsilon-phase, the relative amount of which increases with fuel burn-up. In some separation schemes for spent nuclear fuel, Tc would be separated from the spent fuel and disposed of in a durable waste form. Technetium waste forms under consideration include metallic alloys, oxide ceramics and borosilicate glass. In the development of a metallic waste form, after separation from the spent fuel, Tc would be converted to the metal, incorporated into an alloy and the resulting waste form stored in a repository. Metallic alloys under consideration include Tc–Zr alloys, Tc–stainless steel alloys and Tc–Inconel alloys (Inconel is an alloy of Ni, Cr and iron which is resistant to corrosion). To predict the long-term behavior of the metallic Tc waste form, understanding the corrosion properties of Tc metal and Tc alloys in various chemical environments is needed, but efforts to model the behavior of Tc metallic alloys are limited. One parameter that should also be considered in predicting the long-term behavior of the Tc waste form is the ingrowth of stable Ru that occurs from the radioactive decay of ⁹⁹Tc (⁹⁹Tc → ⁹⁹Ru + β⁻). After a geological period of time, significant amounts of Ru will be present in the Tc and may affect its corrosion properties. Studying the effect of Ru on the corrosion behavior of Tc is also of importance. In this context, we studied the electrochemical behavior of Tc metal, Tc-Ni alloys (to model Tc-Inconel alloy) and Tc-Ru alloys in acidic media. The study of Tc-U alloys has also been performed in order to better understand the

Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

Science.gov (United States)

Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

2016-04-01

Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

Metal waste forms from the electrometallurgical treatment of spent nuclear fuel

International Nuclear Information System (INIS)

Abraham, D.P.; McDeavitt, S.M.; Park, J.

1996-01-01

Stainless steel-zirconium alloys are being developed for the disposal of radioactive metal isotopes isolated using an electrometallurgical treatment technique to treat spent nuclear fuel. The nominal waste forms are stainless steel-15 wt% zirconium alloy and zirconium-8 wt% stainless steel alloy. These alloys are generated in yttria crucibles by melting the starting materials at 1,600 C under an argon atmosphere. This paper discusses the microstructures, corrosion and mechanical test results, and thermophysical properties of the metal waste form alloys

Electronic structure and pitting behavior of 3003 aluminum alloy passivated under various conditions

International Nuclear Information System (INIS)

Liu, Y.; Meng, G.Z.; Cheng, Y.F.

2009-01-01

Passivity of aluminum (Al) alloy 3003 in air and in aqueous solutions without and with chloride ions was characterized by electrochemical measurements, including cyclic polarization, electrochemical impedance spectroscopy (EIS), localized EIS and potential of zero charge, Mott-Schottky analysis and secondary ion mass spectroscopy (SIMS) technique. Stability, pitting susceptibility and repassivation ability of Al alloy 3003 under various film-forming conditions were determined. Results demonstrated that passive films formed on 3003 Al alloy in air and in Na 2 SO 4 solution without and with NaCl addition show an n-type semiconductor in nature. The passive film formed in chloride-free solution is most stable, and that formed in chloride-containing solution is most unstable, with the film formed in air in between. Pitting of Al alloy 3003 passivated both in air and in aqueous solutions is inevitable in the presence of chloride ions. There is the strongest capability for the air-passivated Al alloy 3003 to repassivate, and the weakest repassivating capability for Al alloy 3003 passivated in chloride-containing solution. The resistance of the passivated Al alloy 3003 to pitting corrosion is dependent on the competitive effects of pitting (breakdown of passive film) and repassivation (repair of passive film). According to the differences between corrosion potential and potential of zero charge, passive film formed in air has the strongest capability to adsorb chloride ions, while the film formed in chloride-containing solution the least. Chloride ions causing pitting of passivated Al alloy 3003 in air and in chloride-free solution come from the test solution, while those resulting in pitting of passivated Al alloy 3003 in chloride-containing solution mainly exist in the film during film-forming stage.

Electroless plating of low-resistivity Cu–Mn alloy thin films with self-forming capacity and enhanced thermal stability

Energy Technology Data Exchange (ETDEWEB)

Chen, Sung-Te, E-mail: stchen@mail.hust.edu.tw [Department of Electronic Engineering, Hsiuping University of Science and Technology, Dali 412, Taichung, Taiwan (China); Chen, Giin-Shan [Department of Materials Science and Engineering, Feng Chia University, Seatwen 407, Taichung, Taiwan (China)

2015-11-05

Previous studies have typically used sputter deposition to fabricate Cu–Mn alloy thin films with concentrated solute additions which have exceeded several atomic percentages, and the electrical resistivity values of the resultant films from previous studies are relatively high, ranging from 2.5 to 3.5 μΩ-cm. Herein, we proposed a different approach by using electroless process to plate dilute Cu–Mn (0.1 at.%) alloy thin films on dielectric layers (SiO{sub 2}). Upon forming-gas annealing, the Mn incorporated into Cu–Mn films was segregated toward the SiO{sub 2} side, eventually converting itself into a few atomic layer thickness at the Cu/SiO{sub 2} interface, and forming films with a low level of resistivity the same as that of pure Cu films (2.0 μΩ-cm). The interfacial layer served as not only a diffusion barrier, but also an adhesion promoter that prevented the film’s agglomeration during annealing at elevated temperatures. The mechanism for the dual-function performance by the Mn addition was elucidated by interfacial bonding analysis, as well as dynamic (adhesive strength) and thermodynamic (surface-tension) measurements. - Highlights: • Electroless plating is proposed to grow dilute (0.1%) Cu–Mn films on SiO{sub 2} layers. • Adequate annealing results in a self-forming of MnO{sub x} at the Cu/SiO{sub 2} interface. • The role of interfacial MnO{sub x} as a barrier and adhesion promoter is demonstrated. • The treated dilute film has a low ρ level of pure Cu, in contrast to concentrated films. • Its potential as a single entity replacement of Cu interconnect is presented.

Distribution of nickel after modified nitinol stent implantation in animals

Science.gov (United States)

Chepeleva, E.; Sergeevichev, D.; Lotkov, A.; Kashin, O.; Korobeynikov, A.; Kozyr, K.; Baystrukov, V.; Zubarev, D.; Kretov, E.; Pokushalov, E.

2017-09-01

Intravascular stenting of arteries in atherosclerotic lesions is one of the most frequently performed procedures in cardiovascular surgery today. Most stents are made of various stainless-steel alloys and other metals (such as nitinol). Nitinol is a biocompatible, superplastic and corrosion resistant material with an important feature of shape memory. However, the composition of this alloy includes nickel, which shows toxicity to the kidneys, liver, lungs, heart and other organs when it accumulates in the organism. In this research we investigated the nickel content in serum, urine and hair of the laboratory animals after implantation of nitinol stents treated with plasma ionic surface modification by silicon.

Irradiation effects in magnesium and aluminium alloys

International Nuclear Information System (INIS)

Sturcken, E.F.

1979-01-01

Effects of neutron irradiation on microstructure, mechanical properties and swelling of several magnesium and aluminium alloys were studied. The neutron fluences of 2-3 X 10 22 n/cm 2 , >0.2 MeV produced displacement doses of 20 to 45 displacements per atom (dpa). Ductility of the magnesium alloys was severely reduced by irradiation induced recrystallization and precipitation of various forms. Precipitation of transmuted silicon occurred in the aluminium alloys. However, the effect on ductility was much less than for the magnesium alloys. The magnesium and aluminium alloys had excellent resistance to swelling: The best magnesium alloy was Mg/3.0 wt% Al/0.19 wt% Ca; its density decreased by only 0.13%. The best aluminium alloy was 6063, with a density decrease of 0.22%. (Auth.)

Synthesis and Properties of Metallic Technetium and Technetium-Zirconium Alloys as Transmutation Target and Radioactive waste storage form in the UREX+1 Process

Energy Technology Data Exchange (ETDEWEB)

Hartmann, Thomas [Idaho State University/Idaho National Laboratory, 1776 Science Center Drive, Idaho Falls, ID 83402 (United States)]|[Harry Reid Center, University Nevada - Las Vegas, 4505 Maryland Parkway, Las Vegas, NV (United States); Poineau, Frederic; Czerwinski, Kenneth R. [Harry Reid Center, University Nevada - Las Vegas, 4505 Maryland Parkway, Las Vegas, NV (United States)

2008-07-01

In the application of UREX+1 process, technetium will be separated together with uranium and iodine within the first process step. After the separation of uranium, technetium and iodine must be immobilized by their incorporation in a suitable waste storage-form. Based on recent activities within the AFCI community, a potential candidate as waste storage form to immobilize technetium is to alloy the metal with excess zirconium. Alloys in the binary Tc-Zr system may act as potential transmutation targets in order to transmute Tc-99 into Ru-100. We are presenting first results in the synthesis of metallic technetium, and the synthesis of equilibrium phases in the binary Tc-Zr system at 1400 deg. C after arc-melting and isothermal annealing under inert conditions. Samples were analyzed using X-ray powder diffraction, Rietveld analysis, scanning electron microscopy, and electron probe micro-analysis, which allows us to construct the binary Tc-Zr phase diagram for the isothermal section at 1400 deg. C. (authors)

Cathodic cycling effects in the oxide films formed on zirconium alloys type AB2

International Nuclear Information System (INIS)

Zerbino, J.O; Visintin, A; Triaca, W

2003-01-01

The passive behavior of ZrNi alloys near the rest potential is studied through in situ voltammetry, ellipsometry, and microscopic observation.A significant oxide layer growth is observed in aqueous 1 M KOH during the application of different potential programs currently used in the activation processes of the alloy.The understanding of both the alloy activation process and the hydrogen absorption process is important in the strategies employed for the design of electrodes for nickel metal hydride batteries.The kinetics of the oxide layer formation, under potential cycling in the cathodic region related to the rest potential, plays a significant role in the activation process of metal alloy.Cathodic potential cycling increases the thickness and decreases the compactness of the passive oxide layer.The protonation of the oxide decreases the barrier effect and makes the anodic polarization more effective.Potential cycling gives rise to increasing surface oxidation, hydrogen absorption and hydride formation, and produces the consequent fragmentation of the material mainly through grain limits (J.Solid State Eletrochem. in press)

Hydrogen as a New Alloying Element in Metals

International Nuclear Information System (INIS)

Shapovalov, Vladimir

1999-01-01

Hydrogen was regarded as a harmful impurity in many alloys and particularly in steels where it gives rise to a specific type of embrittlement and forms various discontinuities like flakes and blowholes. For this reason, the researcher efforts were mainly focused on eliminating hydrogen's negative impacts and explaining its uncommonly high diffusivity in condensed phases. Meanwhile, positive characteristics of hydrogen as an alloying element remained unknown for quite a long time. Initial reports in this field did not appear before the early 1970s. Data on new phase diagrams are given for metal-hydrogen systems where the metal may or may not form hydrides. Various kinds of hydrogen impact on structure formation in solidification, melting and solid-solid transformations are covered. Special attention is given to the most popular alloys based on iron, aluminum, copper, nickel, magnesium and titanium. Detailed is what is called gas-eutectic reaction resulting in a special type of gas-solid structure named gasarite. Properties and applications of gasars - gasaritic porous materials - are dealt with. Various versions of solid-state alloying with hydrogen are discussed that change physical properties and fabrication characteristics of metals. Details are given on a unique phenomenon of anomalous spontaneous deformation due to combination of hydrogen environment and polymorphic transformation. All currently known versions of alloying with hydrogen are categorized for both hydride-forming and non-hydrid forming metals

Mechanical properties of ordered alloys

International Nuclear Information System (INIS)

Kroupa, F.

1977-06-01

A survey is given of the metallophysical fundamentals of the mechanical properties of ordered two-phase alloys. Alloys of this type have a superlattice structure in a substitution mixed crystal. Ordering is achieved by slow cooling or by annealing below the critical temperature, during which ordering domains (antiphase domains) are formed. At a high degree of ordering, the dislocations are concentrated to form pairs, so-called super-dislocations. The mechanical properties may be selectively changed by varying different parameters (size of the ordering domains, degree of ordering, energy of the antiphase boundaries) by a special composition and heat treatment.(GSC) [de

[Microanalytical determinations of gold alloys for fixed dentures].

Science.gov (United States)

Lotito, M; Negri, P; Fraschini, M

1993-01-01

In this work the authors analyse gold alloys for fixed prosthesis by X-ray spectrometry in energy dispersion (EDS). The results of this analysis, given in graphic and table form, show remarkable differences in alloy composition. For this reason recommended dentists are to be attentive and severe in the control of gold alloys for fixed prosthesis.

Unexpected formation of hydrides in heavy rare earth containing magnesium alloys

Directory of Open Access Journals (Sweden)

Yuanding Huang

2016-09-01

Full Text Available Mg–RE (Dy, Gd, Y alloys show promising for being developed as biodegradable medical applications. It is found that the hydride REH2 could be formed on the surface of samples during their preparations with water cleaning. The amount of formed hydrides in Mg–RE alloys is affected by the content of RE and heat treatments. It increases with the increment of RE content. On the surface of the alloy with T4 treatment the amount of formed hydride REH2 is higher. In contrast, the amount of REH2 is lower on the surfaces of as-cast and T6-treated alloys. Their formation mechanism is attributed to the surface reaction of Mg–RE alloys with water. The part of RE in solid solution in Mg matrix plays an important role in influencing the formation of hydrides.

Research on Zr50Al15-xNi10Cu25Yx amorphous alloys prepared by mechanical alloying with commercial pure element powders

International Nuclear Information System (INIS)

Long Woyun; Ouyang Xueqiong; Luo Zhiwei; Li Jing; Lu Anxian

2011-01-01

Amorphous Zr 50 Al 15-x Ni 10 Cu 25 Y x alloy powders were fabricated by mechanical alloying at low vacuum with commercial pure element powders. The effects on glass forming ability of Al partial substituted by Y in Zr 50 Al 15 Ni 10 Cu 25 and thermal stability of Si 3 N 4 powders addition were investigated. The as-milled powders were characterized by X-ray diffraction, scanning electron microscopy and differential scanning calorimeter. The results show that partial substitution of Al can improve the glass forming ability of Zr 50 Al 15 Ni 10 Cu 25 alloy. Minor Si 3 N 4 additions raise the crystallization activation energy of the amorphous phase and thus improve its thermal stability. -- Research Highlights: → ZrAlNiCu amorphous alloys can be synthesized by MA in low cost. → Appropriate amount of Al substituted by Y in ZrAlNiCu alloy can improve its glass forming ability. → A second phase particle addition helps to improve the thermal stability of the amorphous matrix.

WC-3015 alloy (high-temperature alloy)

International Nuclear Information System (INIS)

Anon.

1974-01-01

WC-3015 Nb alloy containing 28 to 30 Hf, 1 to 2 Zr, 13 to 16 W, 0 to 4 Ta, 0 to 5 Ti, 0.07 to 0.33 C, less than or equal to 0.02 N, less than or equal to 0.03 O, less than or equal to 0.001 H was developed for use at high temperature in oxidizing environments. Its composition can be tailored to meet specific requirements. When WC-3015 is exposed to O at elevated temperature, Hf and Nb oxidized preferentially and HfO 2 dissolves in Nb 2 O 5 to form 6HfO-Nb 2 O 5 . This complex oxide has a tight cubic lattice which resists the diffusion of O into the substrate. During 24-h exposure to air at 2400 0 F, the alloy oxidizes to a depth of approximately 0.035 in. with a surface recession of 0 to 0.004 in. Oxidation resistance of WC-3015 welds and base material can be further enhanced greatly by applying silicide coatings. WC-3015 alloy can be machined by conventional and electrical-discharge methods. It can be hot worked readily by extrusion, forging or rolling. Cold working can be used at room or elevated temperature. It can be welded by the electron-beam or Tig processes. Physical constants, typical mechanical properties at 75 to 2400 0 F, and effects of composition and heat treatment on tensile and stress-rupture properties of the alloy are tabulated

Corrosion of cast and non equilibrium magnesium alloys

International Nuclear Information System (INIS)

Mathieu, S.; Rapin, C.; Steinmetz, P.; Hazan, J.

1999-01-01

Due to their low density, magnesium alloys arc very promising as regards applications in the automotive or aeronautical industry. Their corrosion resistance has however to be increased, particularly for cast alloys which are very often two-phased and thus suffer from internal galvanic corrosion. With use of sputtering methods of elaboration, homogeneous magnesium alloys containing far from equilibrium Al, Zr or valve metals contents can be prepared. Corrosion data for Mg-Al-Zn-Sn alloys and MgZr alloys obtained by sputtering, have been determined and compared to those of cast and thixocast AZ91 alloy. Electrochemical tests have evidenced a significantly better behaviour of non equilibrium alloys which, thanks to XPS measurements, could be correlated to the composition of the superficial oxide scale formed on these alloys. (author)

Structural thermodynamics of alloys

CERN Document Server

Manenc, Jack

1973-01-01

Technical progress has for a very long time been directly dependent on progress in metallurgy, which is itself connected with improvements in the technology of alloys. Metals are most frequently used in the form of alloys for several reasons: the quantity of pure metal in its native state in the earth's crust is very limited; pure metals must be extracted from ores which are themselves impure. Finally, the methods of treatment used lead more easily to alloys than to pure metals. The most typical case is that of iron, where a pure ore may be found, but which is the starting point for cast iron or steel, alloys of iron and carbon. In addition, the properties of alloys are in general superior to those of pure metals and modem metallurgy consists of controlling these properties so as to make them conform to the requirements of the design office. Whilst the engineer was formerly compelled to adapt his designs and constructions to the materials available, such as wood, stone, bronze, iron, cast iron and ordinary st...

Electroplating on titanium alloy

Science.gov (United States)

Lowery, J. R.

1971-01-01

Activation process forms adherent electrodeposits of copper, nickel, and chromium on titanium alloy. Good adhesion of electroplated deposits is obtained by using acetic-hydrofluoric acid anodic activation process.

Structural analysis of surface film on alloy 600 formed under environment of PWR primary water

Energy Technology Data Exchange (ETDEWEB)

Terachi, Takumi; Totsuka, Nobuo; Yamada, Takuyo; Nakagawa, Tomokazu [Inst. of Nuclear Safety System Inc., Mihama, Fukui (Japan); Deguchi, Hiroshi [Kansai Electric Power Co., Inc., Osaka (Japan); Horiuchi, Masaki; Oshitani, Masato [Kanden Kako Co., Ltd., Osaka (Japan)

2002-09-01

It has been shown by one of the present authors and so forth that PWSCC of alloy 600 relates to dissolved hydrogen concentration (DH) in water and oxide film structure. However, the mechanism of PWSCC has not been clear yet. Therefore, in order to investigate relationship between them, structural analysis of the oxide film formed under the environment of PWR primary water was carried out by using X-ray diffraction, the scanning electron microscope and the transmission electron microscope. Especially, to perform accurate analysis, the synchrotron orbital radiation with SPring-8 was tried to use for thin film X-ray diffraction measurement. From the results, observed are as follows: 1. the oxide film is mainly composed of NiO, under the condition without hydrogen. 2. In the environment of DH 2.75ppm, the oxide film forms thin spinel structures. 3. On the other hand, needlelike oxides are formed at DH 1ppm. For this reason, around 1ppm of DH there would be the boundary that stable NiO and spinel oxide generate, and it agrees with the peak range of the PWSCC susceptibility on hydrogen. From this, it is suggested that the boundary of NiO/spinel oxide affects the SCC susceptibility. (author)

Oxidation Behavior of Mo-Si-B Alloys in Wet Air; TOPICAL

International Nuclear Information System (INIS)

M. Kramer; A. Thom; O. Degirmen; V. Behrani; M. Akinc

2002-01-01

Multiphase composite alloys based on the Mo-Si-B system are candidate materials for ultra-high temperature applications. In non load-bearing uses such as thermal barrier coatings or heat exchangers in fossil fuel burners, these materials may be ideally suited. The present work investigated the effect of water vapor on the oxidation behavior of Mo-Si-B phase assemblages. Three alloys were studied: Alloy 1= Mo(sub 5)Si(sub 3)B(sub x) (T1)- MoSi(sub 2)- MoB, Alloy 2= T1- Mo(sub 5)SiB(sub 2) (T2)- Mo(sub 3)Si, and Alloy 3= Mo- T2- Mo(sub 3)Si. Tests were conducted at 1000 and 1100C in controlled atmospheres of dry air and wet air nominally containing 18, 55, and 150 Torr H(sub 2)O. The initial mass loss of each alloy was approximately independent of the test temperature and moisture content of the atmosphere. The magnitude of these initial losses varied according to the Mo content of the alloys. All alloys formed a continuous, external silica scale that protected against further mass change after volatilization of the initially formed MoO(sub 3). All alloys experienced a small steady state mass change, but the calculated rates cannot be quantitatively compared due to statistical uncertainty in the individual mass measurements. Of particular interest is that Alloy 3, which contains a significant volume fraction of Mo metal, formed a protective scale. All alloys formed varying amounts of subscale Mo and MoO(sub 2). This implies that oxygen transport through the external silica scale has been significantly reduced. For all alloys, water vapor accelerated the growth of a multiphase interlayer at the silica scale/unoxidized alloy interface. This interlayer is likely composed of fine Mo and MoO(sub 2) that is dispersed within a thin silica matrix. Alloy 3 was particularly sensitive to water accelerated growth of this interlayer. At 1100 C, the scale thickness after 300 hours increased from about 20 mm in dry air to nearly 100 mm in wet air

Proceedings of the JOWOG 22C (uranium) meeting

Energy Technology Data Exchange (ETDEWEB)

Nelson, T; Talaber, C; Wood, D H [eds.

1987-01-01

Lawrence Livermore National Laboratory was pleased to be host to the JOWOG 22C Meeting on June 9-11, 1987. This meeting was one of a continuing series on the subject of uranium and uranium alloys held between representatives of the United Kingdom and the United States under a treaty signed July 3, 1958. These, and similar meetings on other subjects, are controlled by the Department of Energy and the Joint Atomic Information Exchange Group (a combined agency of the Departments of Energy and Defense). The following topics were covered in the meeting: Use of Computers to Simulate Uranium; Corrosion and Chemical Stability; Superplasticity; Bonding, Corrosion, Etc.; Thermomechanical Properties and Fabrication; U-Ti Alloys; Uranium-Niobium Alloys; Physical Metallurgy and Testing; Miscellaneous Subjects; and Production and Facilities/Production Technology.

Study on microstructure and properties of Mg-alloy surface alloying layer fabricated by EPC

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Chen Dongfeng

2010-02-01

Full Text Available AZ91D surface alloying was investigated through evaporative pattern casting (EPC technology. Aluminum powder (0.074 to 0.104 mm was used as the alloying element in the experiment. An alloying coating with excellent properties was fabricated, which mainly consisted of adhesive, co-solvent, suspending agent and other ingredients according to desired proportion. Mg-alloy melt was poured under certain temperature and the degree of negative pressure. The microstructure of the surface layer was examined by means of scanning electron microscopy. It has been found that a large volume fraction of network new phases were formed on the Mg-alloy surface, the thickness of the alloying surface layer increased with the alloying coating increasing from 0.3 mm to 0.5 mm, and the microstructure became compact. Energy dispersive X-ray (EDX analysis was used to determine the chemical composition of the new phases. It showed that the new phases mainly consist of β-Mg17Al12, in addition to a small quantity of inter-metallic compounds and oxides. A micro-hardness test and a corrosion experiment to simulate the effect of sea water were performed. The result indicated that the highest micro-hardness of the surface reaches three times that of the matrix. The corrosion rate of alloying samples declines to about a fifth of that of the as-cast AZ91D specimen.

Microstructural development in equiatomic multicomponent alloys

International Nuclear Information System (INIS)

Cantor, B.; Chang, I.T.H.; Knight, P.; Vincent, A.J.B.

2004-01-01

Multicomponent alloys containing several components in equal atomic proportions have been manufactured by casting and melt spinning, and their microstructures and properties have been investigated by a combination of optical microscopy, scanning electron microscopy, electron probe microanalysis, X-ray diffractrometry and microhardness measurements. Alloys containing 16 and 20 components in equal proportions are multiphase, crystalline and brittle both as-cast and after melt spinning. A five component Fe 20 Cr 20 Mn 20 Ni 20 Co 20 alloy forms a single fcc solid solution which solidifies dendritically. A wide range of other six to nine component late transition metal rich multicomponent alloys exhibit the same majority fcc primary dendritic phase, which can dissolve substantial amounts of other transition metals such as Nb, Ti and V. More electronegative elements such as Cu and Ge are less stable in the fcc dendrites and are rejected into the interdendritic regions. The total number of phases is always well below the maximum equilibrium number allowed by the Gibbs phase rule, and even further below the maximum number allowed under non-equilibrium solidification conditions. Glassy structures are not formed by casting or melt spinning of late transition metal rich multicomponent alloys, indicating that the confusion principle does not apply, and other factors are more important in promoting glass formation

Inhibited Aluminization of an ODS FeCr Alloy

International Nuclear Information System (INIS)

Vande Put Ep Rouaix, Aurelie; Pint, Bruce A.

2012-01-01

Aluminide coatings are of interest for fusion energy applications both for compatibility with liquid Pb-Li and to form an alumina layer that acts as a tritium permeation barrier. Oxide dispersion strengthened (ODS) ferritic steels are a structural material candidate for commercial reactor concepts expected to operate above 600 C. Aluminizing was conducted in a laboratory scale chemical vapor deposition reactor using accepted conditions for coating Fe- and Ni-base alloys. However, the measured mass gains on the current batch of ODS Fe-14Cr were extremely low compared to other conventional and ODS alloys. After aluminizing at two different Al activities at 900 C and at 1100 C, characterization showed that the ODS Fe-14Cr specimens formed a dense, primarily AlN layer that prevented Al uptake. This alloy batch contained a higher (> 5000 ppma) N content than the other alloys coated and this is the most likely reason for the inhibited aluminization. Other factors such as the high O content, small (∼ 140 nm) grain size and Y-Ti oxide nano-clusters in ODS Fe-14Cr also could have contributed to the observed behavior. Examples of typical aluminide coatings formed on conventional and ODS Fe- and Ni-base alloys are shown for comparison.

Electroplated zinc-cobalt alloy

International Nuclear Information System (INIS)

Carpenter, D.E.O.S.; Farr, J.P.G.

2005-01-01

Recent work on the deposition and use of ectrodeposited zinc-cobalt alloys is surveyed. Alloys containing lower of Nuclear quantities of cobalt are potentially more useful. The structures of the deposits is related to their chemical and mechanical properties. The inclusion of oxide and its role in the deposition mechanism may be significant. Chemical and engineering properties relate to the metallurgical structure of the alloys, which derives from the mechanism of deposition. The inclusion of oxides and hydroxides in the electroplate may provide evidence for this mechanism. Electrochemical impedance measurements have been made at significant deposition potentials, in alkaline electrolytes. These reveal a complex electrode behaviour which depends not only on the electrode potential but on the Co content of the electrolyte. For the relevant range of cathodic potential zinc-cobalt alloy electrodeposition occurs through a stratified interface. The formation of an absorbed layer ZnOH/sup +/ is the initial step, this inhibits the deposition of cobalt at low cathodic potentials, so explaining its 'anomalous deposition'. A porous layer of zinc forms on the adsorbed ZnOH/sup +/ at underpotential. As the potential becomes more cathodic, cobalt co- deposits from its electrolytic complex forming a metallic solid solution of Co in Zn. In electrolytes containing a high concentration of cobalt a mixed entity (ZnCo)/sub +/ is assumed to adsorb at the cathode from which a CoZn intermetallic deposits. (author)

Structural Origin of the Enhanced Glass-Forming Ability Induced by Microalloying Y in the ZrCuAl Alloy

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Gu-Qing Guo

2016-03-01

Full Text Available In this work, the structural origin of the enhanced glass-forming ability induced by microalloying Y in a ZrCuAl multicomponent system is studied by performing synchrotron radiation experiments combined with simulations. It is revealed that the addition of Y leads to the optimization of local structures, including: (1 more Zr-centered and Y-centered icosahedral-like clusters occur in the microstructure; (2 the atomic packing efficiency inside clusters and the regularity of clusters are both enhanced. These structural optimizations help to stabilize the amorphous structure in the ZrCuAlY system, and lead to a high glass-forming ability (GFA. The present work provides an understanding of GFAs in multicomponent alloys and will shed light on the development of more metallic glasses with high GFAs.

Effect of technological parameters on formability of semi-solid rheological casting-forging 6061 alloy

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Jianbo TAN

2016-02-01

Full Text Available The 6061 alloy cooling curve is determined by analysis software, and the 6061 semi-solid alloy is prepared by manual paddling process. The primary solid fraction is tested through prepared water quenched samples under different temperature. With H1F100 type servo press and cup type test mold, the forming of the 6061 semi-solid alloy rheological casting-forging is made. The influence of alloy temperature, forming pressure, upper mould temperature and holding time on the formability of 6061 alloy is researched. The results show that within the same set of mold completing casting and forging of the alloy is feasible. Along with the increase of the alloy temperature and the upper mould temperature, the formability of finished products becomes better. Under this experimentation, when the temperature of the semi-solid alloy is amongst 642 ℃ to 645 ℃ and the upper mould preheating temperature is amongst 200 ℃ to 300 ℃, casting defects such as cold insulation will form in the casting-forging sample of semi-solid 6061 alloy with the prolongation of holding time.

Influence of Applied Voltage and Film-Formation Time on Microstructure and Corrosion Resistance of Coatings Formed on Mg-Zn-Zr-Ca Bio-magnesium Alloy

Science.gov (United States)

Yandong, Yu; Shuzhen, Kuang; Jie, Li

2015-09-01

The influence of applied voltage and film-formation time on the microstructure and corrosion resistance of coatings formed on a Mg-Zn-Zr-Ca novel bio-magnesium alloy has been investigated by micro-arc oxidation (MAO) treatment. Phase composition and microstructure of as-coated samples were analyzed by the x-ray diffraction, energy dispersive x-ray spectroscopy and scanning electron microscopy. And the porosity and average of micro-pore aperture of the surface on ceramic coatings were analyzed by general image software. Corrosion microstructure of as-coated samples was caught by a microscope digital camera. The long-term corrosion resistance of as-coated samples was tested in simulated body fluid for 30 days. The results showed that the milky white smooth ceramic coating formed on the Mg-Zn-Zr-Ca novel bio-magnesium alloy was a compound of MgO, Mg2SiO4 and MgSiO3, and its corrosion resistance was significantly improved compared with that of the magnesium substrate. In addition, when the MAO applied voltage were 450 V and 500 V and film-formation time were 9 min and 11 min, the surface micro-morphology and the corrosion resistance of as-coated samples were relatively improved. The results provided a theoretical foundation for the application of the Mg-Zn-Zr-Ca novel bio-magnesium alloy in biomedicine.

Hot granules medium pressure forming process of AA7075 conical parts

Science.gov (United States)

Dong, Guojiang; Zhao, Changcai; Peng, Yaxin; Li, Ying

2015-05-01

High strength aluminum alloy plate has a low elongation at room temperature, which leads to the forming of its components need a high temperature. Liquid or gas is used as the pressure-transfer medium in the existing flexible mould forming process, the heat resistance of the medium and pressurizing device makes the application of aluminum alloy plate thermoforming restricted. To solve this problem, the existing medium is replaced by the heat-resisting solid granules and the general pressure equipments are applied. Based on the pressure-transfer performance test of the solid granules medium, the feasibility that the assumption of the extended Drucker-Prager linear model can be used in the finite element analysis is proved. The constitutive equation, the yield function and the theoretical forming limit diagram(FLD) of AA7075 sheet are established. Through the finite element numerical simulation of hot granules medium pressure forming(HGMF) process, not only the influence laws of the process parameters, such as forming temperature, the blank-holder gap and the diameter of the slab, on sheet metal forming performance are discussed, but also the broken area of the forming process is analyzed and predicted, which are coincided with the technological test. The conical part whose half cone angle is 15° and relative height H/d 0 is 0.57, is formed in one process at 250°C. The HGMF process solves the problems of loading and seal in the existing flexible mould forming process and provides a novel technology for thermoforming of light alloy plate, such as magnesium alloy, aluminium alloy and titanium alloy.

Electrical Resistance Alloys and Low-Expansion Alloys

DEFF Research Database (Denmark)

Kjer, Torben

1996-01-01

The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...... thermoelastic coefficients and age hardenable low expansion alloys....

Properties of boride-added powder metallurgy magnesium alloys

Science.gov (United States)

Tanaka, Atsushi; Yoshimura, Syota; Fujima, Takuya; Takagi, Ken-ichi

2009-06-01

Magnesium alloys with metallic borides, magnesium diboride (MgB2) or aluminum diboride (AlB2), were investigated regarding their mechanical properties, transverse rupture strength (TRS) and micro Vickers hardness (HV). The alloys were made from pure Mg, Al and B powders by mechanical alloying and hot pressing to have boride content of between 2.0 and 20 vol%. The alloy with AlB2 exhibited an obvious improvement of HV around a boride content of 6 vol% though the other alloy, with MgB2, did not. TRS showed moderate maxima around the same boride content region for the both alloys. X-ray diffraction measurements indicated an intermetallic compound, Mg17Al12, formed in the alloy with AlB2, which was consistent with its higher hardness.

Properties of boride-added powder metallurgy magnesium alloys

International Nuclear Information System (INIS)

Tanaka, Atsushi; Yoshimura, Syota; Fujima, Takuya; Takagi, Ken-ichi

2009-01-01

Magnesium alloys with metallic borides, magnesium diboride (MgB 2 ) or aluminum diboride (AlB 2 ), were investigated regarding their mechanical properties, transverse rupture strength (TRS) and micro Vickers hardness (HV). The alloys were made from pure Mg, Al and B powders by mechanical alloying and hot pressing to have boride content of between 2.0 and 20 vol%. The alloy with AlB 2 exhibited an obvious improvement of HV around a boride content of 6 vol% though the other alloy, with MgB 2 , did not. TRS showed moderate maxima around the same boride content region for the both alloys. X-ray diffraction measurements indicated an intermetallic compound, Mg 17 Al 12 , formed in the alloy with AlB 2 , which was consistent with its higher hardness.

Recovery of Actinides from Actinide-Aluminium Alloys: Chlorination Route

International Nuclear Information System (INIS)

Mendes, E.; Malmbeck, R.; Soucek, P.; Jardin, R.; Glatz, J.P.; Cassayre, L.

2008-01-01

A method for recovery of actinides (An) from An-Al alloys formed by electrochemical separation of metallic spent nuclear fuel on solid aluminium electrodes in molten chloride salts is described. The proposed route consists of three main steps: -) vacuum distillation of salt adhered on the electrodes, -) chlorination of An-Al alloy by pure chlorine gas and -) sublimation of formed AlCl 3 . A thermochemical study of the route was performed to determine important chemical reactions and to find optimum experimental conditions for all process steps. Vacuum distillation of the electrode is efficient for complete removal of remaining salt and most fission products, full chlorination of the An-Al alloys is possible at any working temperature and evaporation of AlCl 3 is achieved by heating under argon. Experiments have been carried out using U-Al alloy in order to define parameters providing full alloy chlorination without formation of volatile UCl 5 and UCl 6 . It was shown that full chlorination of An-Al alloys without An losses should be possible at a temperature approx. 150 deg. C. (authors)

Recovery of Actinides from Actinide-Aluminium Alloys: Chlorination Route

Energy Technology Data Exchange (ETDEWEB)

Mendes, E.; Malmbeck, R.; Soucek, P.; Jardin, R.; Glatz, J.P. [European Commission, JRC, Institute for Transuranium Elements, Postfach 2340, 76125 Karlsruhe (Germany); Cassayre, L. [Laboratoire de Genie Chimique (LGC), Universite Paul Sabatier, UMR CNRS 5503, 118 route de Narbonne, 31062 Toulouse Cedex 04 (France)

2008-07-01

A method for recovery of actinides (An) from An-Al alloys formed by electrochemical separation of metallic spent nuclear fuel on solid aluminium electrodes in molten chloride salts is described. The proposed route consists of three main steps: -) vacuum distillation of salt adhered on the electrodes, -) chlorination of An-Al alloy by pure chlorine gas and -) sublimation of formed AlCl{sub 3}. A thermochemical study of the route was performed to determine important chemical reactions and to find optimum experimental conditions for all process steps. Vacuum distillation of the electrode is efficient for complete removal of remaining salt and most fission products, full chlorination of the An-Al alloys is possible at any working temperature and evaporation of AlCl{sub 3} is achieved by heating under argon. Experiments have been carried out using U-Al alloy in order to define parameters providing full alloy chlorination without formation of volatile UCl{sub 5} and UCl{sub 6}. It was shown that full chlorination of An-Al alloys without An losses should be possible at a temperature approx. 150 deg. C. (authors)

Atom probe tomography of intermetallic phases and interfaces formed in dissimilar joining between Al alloys and steel

International Nuclear Information System (INIS)

Lemmens, B.; Springer, H.; Duarte, M.J.; De Graeve, I.; De Strycker, J.; Raabe, D.; Verbeken, K.

2016-01-01

While Si additions to Al are widely used to reduce the thickness of the brittle intermetallic seam formed at the interface during joining of Al alloys to steel, the underlying mechanisms are not clarified yet. The developed approach for the site specific atom probe tomography analysis revealed Si enrichments at grain and phase boundaries between the θ (Fe 4 Al 13 ) and η (Fe 2 Al 5 ) phase, up to about ten times that of the concentration in Al. The increase in Si concentration could play an important role for the growth kinetics of the intermetallic phases formed for example in hot-dip aluminizing of steel. - Highlights: •Si additions to Al reduce thickness of intermetallic seam in joining with steel. •Approach developed for the site specific APT analysis of the intermetallic seam •Si enrichment at grain and phase boundaries possibly affects growth of intermetallics.

Study of a chromia-forming alloy behavior as interconnect material for High Temperature Vapor Electrolysis

International Nuclear Information System (INIS)

Guillou, S.

2011-01-01

In High Temperature Vapor Electrolysis (HTVE) system, the materials chosen for the inter-connectors should have a good corrosion behaviour in air and in H 2 -H 2 O mixtures at 800 C, and keep a high electronic conductivity over long durations as well. In this context, the first goal of this study was to evaluate a commercial ferritic alloy (the K41X alloy) as interconnect for HTVE application. Oxidation tests in furnace and in microbalance have therefore been carried out in order to determine oxidation kinetics. Meanwhile, the Area Specific Resistance (ASR) was evaluated by Contact Resistance measurements performed at 800 C. The second objective was to improve our comprehension of chromia-forming alloys oxidation mechanism, in particular in H 2 /H 2 O mixtures. For that purpose, some specific tests have been conducted: tracer experiments, coupled with the characterization of the oxide scale by PEC (Photo-Electro-Chemistry). This approach has also been applied to the study of a LaCrO 3 perovskite oxide coating on the K41X alloy. This phase is indeed of high interest for HTVE applications due to its high conductivity properties. This latter study leads to further understanding on the role of lanthanum as reactive element, which effect is still under discussion in literature.In both media at 800 C, the scale is composed of a Cr 2 O 3 /(Mn,Cr) 3 O 4 duplex scale, covered in the case of H 2 -H 2 O mixture by a thin scale made of Mn 2 TiO 4 spinel. In air, the growth mechanism is found to be cationic, in agreement with literature. The LaCrO 3 coating does not modify the direction of scale growth but lowers the growth kinetics during the first hundreds hours. Moreover, with the coating, the scale adherence is favored and the conductivity appears to be slightly higher. In the H 2 -H 2 O mixture, the growth mechanism is found to be anionic. The LaCrO 3 coating diminishes the oxidation kinetics. Although the scale thickness is about the same in both media, the ASR parameter

Synergistic alloying effect on microstructural evolution and mechanical properties of Cu precipitation-strengthened ferritic alloys

International Nuclear Information System (INIS)

Wen, Y.R.; Li, Y.P.; Hirata, A.; Zhang, Y.; Fujita, T.; Furuhara, T.; Liu, C.T.; Chiba, A.; Chen, M.W.

2013-01-01

We report the influence of alloying elements (Ni, Al and Mn) on the microstructural evolution of Cu-rich nanoprecipitates and the mechanical properties of Fe–Cu-based ferritic alloys. It was found that individual additions of Ni and Al do not give rise to an obvious strengthening effect, compared with the binary Fe–Cu parent alloy, although Ni segregates at the precipitate/matrix interface and Al partitions into Cu-rich precipitates. In contrast, the co-addition of Ni and Al results in the formation of core–shell nanoprecipitates with a Cu-rich core and a B2 Ni–Al shell, leading to a dramatic improvement in strength. The coarsening rate of the core–shell precipitates is about two orders of magnitude lower than that of monolithic Cu-rich precipitates in the binary and ternary Fe–Cu alloys. Reinforcement of the B2 Ni–Al shells by Mn partitioning further improves the strength of the precipitation-strengthened alloys by forming ultrastable and high number density core–shell nanoprecipitates

Fuel powder production from ductile uranium alloys

International Nuclear Information System (INIS)

Clark, C.R.; Meyer, M.K.

1998-01-01

Metallic uranium alloys are candidate materials for use as the fuel phase in very-high-density LEU dispersion fuels. These ductile alloys cannot be converted to powder form by the processes routinely used for oxides or intermetallics. Three methods of powder production from uranium alloys have been investigated within the US-RERTR program. These processes are grinding, cryogenic milling, and hydride-dehydride. In addition, a gas atomization process was investigated using gold as a surrogate for uranium. (author)

Estructura y textura de la fase Al₃CaZn en una chapa laminada de la aleación superplástica Al-5 % Ca-5 % Zn

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