Corrosion of Metal-Matrix Composites with Aluminium Alloy Substrate

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B. Bobic

2010-03-01

Full Text Available The corrosion behaviour of MMCs with aluminium alloy matrix was presented. The corrosion characteristics of boron-, graphite-, silicon carbide-, alumina- and mica- reinforced aluminium MMCs were reviewed. The reinforcing phase influence on MMCs corrosion rate as well as on various corrosion forms (galvanic, pitting, stress corrosion cracking, corrosion fatique, tribocorrosion was discussed. Some corrosion protection methods of aluminium based MMCs were described

Investigation of americium-241 metal alloys for target applications

International Nuclear Information System (INIS)

Conner, W.V.; Rockwell International Corp., Golden, CO

1982-01-01

Several 241 Am metal alloys have been investigated for possible use in the Lawrence Livermore National Laboratory Radiochemical Diagnostic Tracer Program. Several properties were desired for an alloy to be useful for tracer program applications. A suitable alloy would have a fairly high density, be ductile, homogeneous and easy to prepare. Alloys investigated have included uranium-americium, aluminium-americium, and cerium-americium. Uranium-americium alloys with the desired properties proved to be difficult to prepare, and work with this alloy was discontinued. Aluminium-americium alloys were much easier to prepare, but the alloy consisted of an aluminium-americium intermetallic compound (AmAl 4 ) in an aluminum matrix. This alloy could be cast and formed into shapes, but the low density of aluminum, and other problems, made the alloy unsuitable for the intended application. Americium metal was found to have a high solid solubility in cerium and alloys prepared from these two elements exhibited all of the properties desired for the tracer program application. Cerium-americium alloys containing up to 34 wt% americium have been prepared using both co-melting and co-reduction techniques. The latter technique involves co-reduction of cerium tetrafluoride and americium tetrafluoride with calcium metal in a sealed reduction vessel. Casting techniques have been developed for preparing up to eight 2.2 cm (0.87 in) diameter disks in a single casting, and cerium-americium metal alloy disks containing from 10 to 25 wt% 241 Am have been prepared using these techniques. (orig.)

Production and properties of light-metal base amorphous alloys

International Nuclear Information System (INIS)

Inoue, Akihisa; Masumoto, Tsuyoshi

1993-01-01

Light-metal base alloys with high specific strength and good corrosion resistance were produced through amorphization of Al and Mg-based alloys. The amorphous phase is formed in rapidly solidified Al-TM-Ln and Mg-TM-Ln (TM=transition metal, Ln=lanthanide metal) alloys. The highest tensile strength (σ f ) reaches 1,330 MPa for the Al base and 830 MPa for the Mg base. Furthermore, the Mg-based alloys have a large glass-forming capacity which enables to produce an amorphous phase by a metallic mold casting method. The extrusion of the Al-based amorphous powders at temperatures above crystallization temperature caused the formation of high strength materials with finely mixed structure consisting of dispersed intermetallic compounds in an Al matrix. The highest values of σ f and fatigue limit are as high as 940 and 313 MPa, respectively, at room temperature and 520 and 165 MPa at 473 K. The extruded Al-Ni-Mm alloy has already been used as machine parts and subsequent further development as practical materials is expected by taking these advantages

Corrosion of Graphite Aluminum Metal Matrix Composites

Science.gov (United States)

1991-02-01

cathodic protection of G/AI MMCs resulted in overprotection 13. Overprotection resulted from a local increase in pH near cathodic sites during...34Cathodic Overprotection of SiC/6061-T6 and G/6061- T6 Aluminum Alloy Metal Matrix Composites," Scripta Metallurgica, 22 (1988) 413-418. 14. R

Manufacturing techniques for titanium aluminide based alloys and metal matrix composites

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Kothari, Kunal B.

-sized titanium aluminide powders were rapidly consolidated to form near-net shape titanium aluminide parts in form of small discs and tiles. The rapidly consolidated titanium aluminide parts were found to be fully dense. The microstructure morphology was found to vary with consolidation conditions. The mechanical properties were found to be significantly dependent on microstructure morphology and grain size. Due to rapid consolidation, grain growth during consolidation was limited, which in turn led to enhanced mechanical properties. The high temperature mechanical properties for the consolidated titanium aluminide samples were characterized and were found to retain good mechanical performance up to 700°C. Micron-sized titanium aluminide powders with slightly less Aluminum and small Nb, and Cr additions were rapidly consolidated into near-net shape parts. The consolidated parts were found to exhibit enhanced mechanical performance in terms of ductility and yield strength. The negative effect of Oxygen on the flexural strength at high temperatures was found to be reduced with the addition of Nb. In an effort to further reduce the grain size of the consolidated titanium aluminide samples, the as-received titanium aluminide powders were milled in an attrition mill. The average powder particle size of the powders was reduced by 60% after milling. The milled powders were then rapidly consolidated. The grain size of the consolidated parts was found to be in the sub-micrometer range. The mechanical properties were found to be significantly enhanced due to reduction of grain size in the sub-micrometer range. In order to develop a metal matrix composite based on titanium aluminide matrix reinforced with titanium boride, an experiment to study the effect of rapid consolidation on titanium diboride powders was conducted. Micron-sized titanium diboride powders were consolidated and were found to be 93% dense and exhibited minimal grain growth. The low density of the consolidated part was

Production of NbC reinforced aluminum matrix composites by mechanical alloying

International Nuclear Information System (INIS)

Silva, Marina Judice; Cardoso, Katia Regina; Travessa, Dilermando Nagle

2014-01-01

Aluminum and their alloys are key materials for the automotive and aerospace industries. The dispersion of hard ceramic particles in the Al soft matrix produces lightweight composites with interesting properties, as environmental resistance, high specific strength and stiffness, high thermal and electrical conductivity, and good wear resistance, encouraging their technological use. Powder metallurgy techniques like mechanical alloying (MA) are very attractive to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, pure aluminum has been reinforced with particles of Niobium carbide (NbC), an extremely hard and stable refractory ceramic. NbC is frequently used as a grain growth inhibitor in micro-alloyed steel due to their low solubility in austenite. In the present work, NbC is expected to act as a reinforcing phase by its fine dispersion into the aluminum matrix, produced by MA. Composite powders produced after different milling times (up to 50h), with 10 and 20% (volume) of NbC were characterized by diffraction laser particle size analysis, scanning electron microscopy (SEM) and by X-ray diffraction (DRX), in order to establish a relationship between the milling time and the characteristics of the powder produced, as size and morphology, crystallite size and reinforcement distribution. This characterization is important in defining the MA process for production of composites for further consolidation by hot extrusion process. (author)

Production of NbC reinforced aluminum matrix composites by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Silva, Marina Judice; Cardoso, Katia Regina; Travessa, Dilermando Nagle, E-mail: dilermando.travessa@unifesp.br [Universidade Federal de Sao Paulo (UNIFESP), Sao Jose dos Campos, SP (Brazil). Instituto de Ciencia e Tecnologia

2014-07-01

Aluminum and their alloys are key materials for the automotive and aerospace industries. The dispersion of hard ceramic particles in the Al soft matrix produces lightweight composites with interesting properties, as environmental resistance, high specific strength and stiffness, high thermal and electrical conductivity, and good wear resistance, encouraging their technological use. Powder metallurgy techniques like mechanical alloying (MA) are very attractive to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, pure aluminum has been reinforced with particles of Niobium carbide (NbC), an extremely hard and stable refractory ceramic. NbC is frequently used as a grain growth inhibitor in micro-alloyed steel due to their low solubility in austenite. In the present work, NbC is expected to act as a reinforcing phase by its fine dispersion into the aluminum matrix, produced by MA. Composite powders produced after different milling times (up to 50h), with 10 and 20% (volume) of NbC were characterized by diffraction laser particle size analysis, scanning electron microscopy (SEM) and by X-ray diffraction (DRX), in order to establish a relationship between the milling time and the characteristics of the powder produced, as size and morphology, crystallite size and reinforcement distribution. This characterization is important in defining the MA process for production of composites for further consolidation by hot extrusion process. (author)

Design of multi materials combining crystalline and amorphous metallic alloys

International Nuclear Information System (INIS)

Volland, A.; Ragani, J.; Liu, Y.; Gravier, S.; Suéry, M.; Blandin, J.J.

2012-01-01

Highlights: ► Elaboration of multi materials associating metallic glasses and conventional crystalline alloys by co-deformation performed at temperatures close to the glass transition temperature of the metallic glasses. ► Elaboration of filamentary metal matrix composites with a core in metallic glass by co extrusion. ► Sandwich structures produced by co-pressing. ► Detection of atomic diffusion from the glass to the crystalline alloys during the processes. ► Good interfaces between the metallic glasses and the crystalline alloys, as confirmed by mechanical characterisation. - Abstract: Multi materials, associating zirconium based bulk metallic glasses and crystalline metallic alloys like magnesium alloys or copper are elaborated by co-deformation processing performed in the supercooled liquid regions (SLR) of the bulk metallic glasses. Two processes are investigated: co-extrusion and co-pressing. In the first case, filamentary composites with various designs can be produced whereas in the second case sandwich structures are obtained. The experimental window (temperature, time) in which processing can be carried out is directly related to the crystallisation resistance of the glass which requires getting information about the crystallisation conditions in the selected metallic glasses. Thermoforming windows are identified for the studied BMGs by thermal analysis and compression tests in their SLR. The mechanical properties of the produced multi materials are investigated thanks to specifically developed mechanical devices and the interfaces between the amorphous and the crystalline alloys are characterised.

Mechanical characterization of SiC particulate & E-glass fiber reinforced Al 3003 hybrid metal matrix composites

Science.gov (United States)

Narayana, K. S. Lakshmi; Shivanand, H. K.

2018-04-01

Metal matrix composites constitute a class of low cost high quality materials which offer high performance for various industrial applications. The orientation of this research is towards the study of mechanical properties of as cast silicon carbide (SiC) particulates and Short E-Glass fibers reinforced Aluminum matrix composites (AMCs). The Hybrid metal matrix composite is developed by reinforcing SiC particulates of 100 microns and short E-Glass fibers of 2-3 mm length with Al 3003 in different compositions. The vortex method of stir casting was employed, in which the reinforcements were introduced into the vortex created by the molten metal by means of mechanical stirrer. The mechanical properties of the prepared metal matrix composites were analyzed. From the studies it was noticed that an improvement in mechanical properties of the reinforced alloys compared to unreinforced alloys.

The effect of TiB2 reinforcement on the mechanical properties of an Al-Cu-Li alloy-based metal-matrix composite

Science.gov (United States)

1991-01-01

The addition of ceramic particles to aluminum based alloys can substantially improve mechanical properties, especially Young's modulus and room and elevated temperature strengths. However, these improvements typically occur at the expense of tensile ductility. The mechanical properties are evaluated to a metal matrix composite (MMC) consisting of an ultrahigh strength aluminum lithium alloy, Weldalite (tm) 049, reinforced with TiB2 particles produced by an in situ precipitation technique called the XD (tm) process. The results are compared to the behavior of a nonreinforced Weldalite 049 variant. It is shown that both 049 and 049-TiB2 show very attractive warm temperature properties e.g., 625 MPa yield strength at 150 C after 100 h at temperature. Weldalite 049 reinforced with a nominal 4 v pct. TiB2 shows an approx. 8 pct. increase in modulus and a good combination of strength (529 MPa UTS) and ductility (6.5 pct.) in the T3 temper. And the high ductility of Weldalite 049 in the naturally aged and underaged tempers makes the alloy a good, high strength matrix for ceramic reinforcement.

The development and mechanical characterization of aluminium copper-carbon fiber metal matrix hybrid composite

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Manzoor, M. U.; Feroze, M.; Ahmad, T.; Kamran, M.; Butt, M. T. Z.

2018-04-01

Metal matrix composites (MMCs) come under advanced materials that can be used for a wide range of industrial applications. MMCs contain a non-metallic reinforcement incorporated into a metallic matrix which can enhance properties over base metal alloys. Copper-Carbon fiber reinforced aluminium based hybrid composites were prepared by compo casting method. 4 weight % copper was used as alloying element with Al because of its precipitation hardened properties. Different weight compositions of composites were developed and characterized by mechanical testing. A significant improvement in tensile strength and micro hardness were found, before and after heat treatment of the composite. The SEM analysis of the fractured surfaces showed dispersed and embedded Carbon fibers within the network leading to the enhanced strength.

Wear Characterization of Aluminium/Basalt Fiber Reinforced Metal Matrix Composites - A Novel Material

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P. Amuthakkannan

2017-06-01

Full Text Available Aluminum alloy based metal matrix composite participate have a wider applications in wear resistance applications. Attempt made in current study is that, basalt fiber reinforced aluminum metal matrix composite have been prepared using stir casting method. Different weight percentage of basalt fiber reinforced with Al (6061 metal matrix composites are used to study the wear resistance of the composites. For wear study, percentage of reinforcement, normal load and sliding velocity are the considered as important parameters. To study the effect of basalt fiber reinforcement on the dry sliding wear of Al6061 alloy composites the Pin On wear tester is used. Initially hardness of the composites was tested, it was found that increasing reinforcement in the composite hardness value of the composites also increased. Based on the Grey relation analysis (GRA the effects of wear resistance of the composites were studied.

Microstructure and Mechanical Behavior of Microwave Sintered Cu50Ti50 Amorphous Alloy Reinforced Al Metal Matrix Composites

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Reddy, M. Penchal; Ubaid, F.; Shakoor, R. A.; Mohamed, A. M. A.

2018-06-01

In the present work, Al metal matrix composites reinforced with Cu-based (Cu50Ti50) amorphous alloy particles synthesized by ball milling followed by a microwave sintering process were studied. The amorphous powders of Cu50Ti50 produced by ball milling were used to reinforce the aluminum matrix. They were examined by x-ray diffraction (XRD), scanning electron microscopy (SEM), microhardness and compression testing. The analysis of XRD patterns of the samples containing 5 vol.%, 10 vol.% and 15 vol.% Cu50Ti50 indicates the presence of Al and Cu50Ti50 peaks. SEM images of the sintered composites show the uniform distribution of reinforced particles within the matrix. Mechanical properties of the composites were found to increase with an increasing volume fraction of Cu50Ti50 reinforcement particles. The hardness and compressive strength were enhanced to 89 Hv and 449 MPa, respectively, for the Al-15 vol.% Cu50Ti50 composites.

Metal matrix composites. Part 1. Types, properties, applications

International Nuclear Information System (INIS)

Edil da Costa, C.; Velasco Lopez, F.; Torralba Castello, M.

2000-01-01

An overview on the state of the art of metal matrix composites used in the automotive and aerospace industries is made. These materials usually are based on light alloys (Al, Ti and Mg) and reinforced with fibres or particles. In this review, it is presented a general scope on the different MMCs families, about their properties and their main applications. (Author) 61 refs

Alloy with metallic glass and quasi-crystalline properties

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Xing, Li-Qian; Hufnagel, Todd C.; Ramesh, Kaliat T.

2004-02-17

An alloy is described that is capable of forming a metallic glass at moderate cooling rates and exhibits large plastic flow at ambient temperature. Preferably, the alloy has a composition of (Zr, Hf).sub.a Ta.sub.b Ti.sub.c Cu.sub.d Ni.sub.e Al.sub.f, where the composition ranges (in atomic percent) are 45.ltoreq.a.ltoreq.70, 3.ltoreq.b.ltoreq.7.5, 0.ltoreq.c.ltoreq.4, 3.ltoreq.b+c.ltoreq.10, 10.ltoreq.d.ltoreq.30, 0.ltoreq.e.ltoreq.20, 10.ltoreq.d+e.ltoreq.35, and 5.ltoreq.f.ltoreq.15. The alloy may be cast into a bulk solid with disordered atomic-scale structure, i.e., a metallic glass, by a variety of techniques including copper mold die casting and planar flow casting. The as-cast amorphous solid has good ductility while retaining all of the characteristic features of known metallic glasses, including a distinct glass transition, a supercooled liquid region, and an absence of long-range atomic order. The alloy may be used to form a composite structure including quasi-crystals embedded in an amorphous matrix. Such a composite quasi-crystalline structure has much higher mechanical strength than a crystalline structure.

Noble metal alloys for metal-ceramic restorations.

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Anusavice, K J

1985-10-01

A review of the comparative characteristics and properties of noble metal alloys used for metal-ceramic restorations has been presented. Selection of an alloy for one's practice should be based on long-term clinical data, physical properties, esthetic potential, and laboratory data on metal-ceramic bond strength and thermal compatibility with commercial dental porcelains. Although gold-based alloys, such as the Au-Pt-Pd, Au-Pd-Ag, and Au-Pd classes, may appear to be costly compared with the palladium-based alloys, they have clearly established their clinical integrity and acceptability over an extended period of time. Other than the relatively low sag resistance of the high gold-low silver content alloys and the potential thermal incompatibility with some commercial porcelain products, few clinical failures have been observed. The palladium-based alloys are less costly than the gold-based alloys. Palladium-silver alloys require extra precautions to minimize porcelain discoloration. Palladium-copper and palladium-cobalt alloys may also cause porcelain discoloration, as copper and cobalt are used as colorants in glasses. The palladium-cobalt alloys are least susceptible to high-temperature creep compared with all classes of noble metals. Nevertheless, insufficient clinical data exist to advocate the general use of the palladium-copper and palladium-cobalt alloys at the present time. One should base the selection and use of these alloys in part on their ability to meet the requirements of the ADA Acceptance Program. A list of acceptable or provisionally acceptable alloys is available from the American Dental Association and is published annually in the Journal of the American Dental Association. Dentists have the legal and ethical responsibility for selection of alloys used for cast restorations. This responsibility should not be delegated to the dental laboratory technician. It is advisable to discuss the criteria for selection of an alloy with the technician and the

The dissimilar brazing of Kovar alloy to SiCp/Al composites using silver-based filler metal foil

Science.gov (United States)

Wang, Peng; Xu, Dongxia; Zhai, Yahong; Niu, Jitai

2017-09-01

Aluminum metal matrix composites with high SiC content (60 vol.% SiCp/Al MMCs) were surface metallized with a Ni-P alloy coating, and vacuum brazing between the composites and Kovar alloy were performed using rapidly cooled Ag-22.0Cu-15.9In-10.86Sn-1.84Ti (wt%) foil. The effects of Ni-P alloy coating and brazing parameters on the joint microstructures and properties were researched by SEM, EDS, and single lap shear test, respectively. Results show that Ag-Al intermetallic strips were formed in the 6063Al matrix and filler metal layer because of diffusion, and they were arranged regularly and accumulated gradually as the brazing temperature was increased ( T/°C = 550-600) or the soaking time was prolonged ( t/min = 10-50). However, excessive strips would destroy the uniformity of seams and lead to a reduced bonding strength (at most 70 MPa). Using a Ni-P alloy coating, void free joints without those strips were obtained at 560 °C after 20 min soaking time, and a higher shear strength of 90 MPa was achieved. The appropriate interface reaction ( 2 μm transition layer) that occurred along the Ni-P alloy coating/filler metal/Kovar alloy interfaces resulted in better metallurgical bonding. In this research, the developed Ag-based filler metal was suitable for brazing the dissimilar materials of Ni-P alloy-coated SiCp/Al MMCs and Kovar alloy, and capable welding parameters were also broadened.

Nanosized-Particle Dispersion-Strengthened Al Matrix Composites Fabricated by the Double Mechanical Alloying Process.

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Kim, Chungseok

2018-03-01

The objective of this study was to fabricate an Al metal matrix composite strengthened by nanosized Al3Ti particles via double mechanical alloying process. Several Al-xTi alloys were fabricated, including Al-12%Ti, Al-15%Ti, and Al-12%Ti-1%Y2O3. The lattice parameter of as-milled state was calculated to be 4.0485 Å; after a milling time of 540 min, it was 4.0401 Å. This decrease was induced by Ti solutionizing into the Al matrix. The equivalent size of a coarse Al3Ti particle was 200-500 nm after the heat treatment; however, the particles were uniformly distributed and were refined through the MA2 process. The particle size of a Al3Ti phase was 30 nm or less, and the particles were uniformly distributed. These particles remained in a fine state in the matrix without growth and coarsening, even after the hot extrusion process. The microstructure of hot extruded alloys consisted of a uniform distribution of Al3Ti particles and other dispersoids in the Al matrix.

The mechanical properties of magnesium matrix composites reinforced with 10 wt.% W14Al86 alloy particles

International Nuclear Information System (INIS)

Tang, H.G.; Ma, X.F.; Zhao, W.; Cai, S.G.; Zhao, B.; Qiao, Z.H.

2007-01-01

The Mg-based metal matrix composite reinforced by 10 wt.% W 14 Al 86 alloy particles has been prepared by mechanical alloying and press-forming process. X-ray diffraction studies confirm the formation of the composite. Microstructure characterization of the samples reveals the uniform distribution of fine W 14 Al 86 alloy. Mechanical properties characterization revealed that the reinforcement of W 14 Al 86 alloy lead to a significant increase in hardness and tensile strength of Mg and AZ91

Preparation and characterization of aluminium-silica metal matrix composite

Science.gov (United States)

Mallikarjuna, G. B.; Basavaraj, E.

2018-04-01

Aluminum alloys are widely used in aerospace and automobile industries due to their low density and good mechanical properties, better corrosion resistance and wear, low thermal coefficient of expansion as compared to conventional metals and alloys. The excellent properties of these materials and relatively low production cost make them a very attractive for a variety of applications. In this present work, Al alloy LM13-SiO2 composites were produced by stir casting method. The reinforcement SiO2 particle size used for preparation of composites are 106 µm, 150 µm, 250 µm and 355 µm with varying amount of 3 to 12 wt% in steps of 3. The prepared composite specimens were machined as per test standards. Effects of weight percentage of SiO2 particles on wear, tensile strength of Al alloy LM13-SiO2 composites have been investigated. The microstructures of the composites were studied to know the dispersion of the SiO2 particles in matrix. Experimental results shows that there is enhanced mechanical properties, when silica weighing 9% was added to the base aluminium alloy and also similar trend exists in all four different micron size of silica and also it has been observed that addition of SiO2 particles significantly improves wear resistance properties as compared with that of unreinforced matrix.

Wear study of Al-SiC metal matrix composites processed through microwave energy

Science.gov (United States)

Honnaiah, C.; Srinath, M. S.; Prasad, S. L. Ajit

2018-04-01

Particulate reinforced metal matrix composites are finding wider acceptance in many industrial applications due to their isotropic properties and ease of manufacture. Uniform distribution of reinforcement particulates and good bonding between matrix and reinforcement phases are essential features in order to obtain metal matrix composites with improved properties. Conventional powder metallurgy technique can successfully overcome the limitation of stir casting techniques, but it is time consuming and not cost effective. Use of microwave technology for processing particulate reinforced metal matrix composites through powder metallurgy technique is being increasingly explored in recent times because of its cost effectiveness and speed of processing. The present work is an attempt to process Al-SiC metal matrix composites using microwaves irradiated at 2.45 GHz frequency and 900 W power for 10 minutes. Further, dry sliding wear studies were conducted at different loads at constant velocity of 2 m/s for various sliding distances using pin-on-disc equipment. Analysis of the obtained results show that the microwave processed Al-SiC composite material shows around 34 % of resistance to wear than the aluminium alloy.

Influence of in situ formed ZrB2 particles on microstructure and mechanical properties of AA6061 metal matrix composites

International Nuclear Information System (INIS)

Dinaharan, I.; Murugan, N.; Parameswaran, Siva

2011-01-01

Highlights: → In situ fabrication of aluminium metal matrix composite reinforced ZrB 2 particles. → Colour metallography of composites. → Improvement of matrix properties by ZrB 2 particles. → Sliding wear behaviour of in situ composites. - Abstract: Particulate reinforced metal matrix composites (PMMCs) have gained considerable amount of research emphasis and attention in the present era. Research is being carried out across the globe to produce new combination of PMMCs. PMMCs are prepared by adding a variety of ceramic particles with monolithic alloys using several techniques. An attempt has been made to produce aluminium metal matrix composites reinforced with zirconium boride (ZrB 2 ) particles by the in situ reaction of K 2 ZrF 6 and KBF 4 salts with molten aluminium. The influence of in situ formed ZrB 2 particles on the microstructure and mechanical properties of AA6061 alloy was studied in this work. The in situ formed ZrB 2 particles significantly refined the microstructure and enhanced the mechanical properties of AA6061 alloy. The weight percentage of ZrB 2 was varied from 0 to 10 in steps of 2.5. Improvement of hardness, ultimate tensile strength and wear resistance of AA6061 alloy was observed with the increase in ZrB 2 content.

Nature and morphology of the joints of metal matrix composites to metals

International Nuclear Information System (INIS)

Pietrzak, K.

1997-01-01

Metal matrix composites (MMCs) reinforced with short ceramic fibres (e.g. carbon or Al 2 O 3 fibres) or with other metals (such as e.g., tungsten) show numerous advantages since their properties can be programmed by modifying appropriately their composition and technology. A point of considerable importance is the possibility of joining the composites with metals or their alloys. The major problem here is to choose the appropriate joining technique, such that ensures the formation of a high quality joint resistant to the service conditions, avoids the degradation of the composite microstructure, in particular of the interface layer between the matrix and the reinforcement, and still, is not expensive (1). The paper presents the results of experiments on joining the following composites: 6061Al-based materials containing 15 vol.% of δ-alumina fibres, CuCrl-based materials containing 20 vol.% of carbon fibres (C f ), CuZrl-based materials containing 20 vol.% of C f and Cu-based materials with 10 vol.% of dispersed tungsten powder. The CuCrI-C f and CuZrl-C f composites were joined with austenitic steel, the 6061Al-Al 2 O 3 composite - with the 6061Al alloy and the CuW composite - with copper of 99.99 % purity. The material pairs were chosen so as to take into account their possible application. Several different joining techniques were examined. This paper discusses the results obtained when using diffusion bonding, vacuum brazing and gluing. The morphology and the nature of the interface layer after bonding process between the matrix and the reinforcement and between the MMCs and metal were examined by analysing the distributions of the elements, by SEM and by X-ray techniques. The degree of the degradation of the MMCs structure was taken to be described by the coefficient of the relative content of the reinforcing material RCRM = X/B, where X is the percent content of the reinforcing phase in the composite after the joining process, and B is the percent content of

Vacuum brazing of electroless Ni-P alloy-coated SiCp/Al composites using aluminum-based filler metal foil

Science.gov (United States)

Wang, Peng; Xu, Dongxia; Niu, Jitai

2016-12-01

Using rapidly cooled (Al-10Si-20Cu-0.05Ce)-1Ti (wt%) foil as filler metal, the research obtained high-performance joints of electroless Ni-P alloy-coated aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process on joint properties and the formation of Al-Ni and Al-Cu-Ni intermetallic compounds were investigated, respectively. Due to the presence of Ni-P alloy coating, the wettability of liquid filler metal on the composites was improved obviously and its contact angle was only 21°. The formation of Al3Ni2 and Al3(CuNi)2 intermetallic compounds indicated that well metallurgical bonding occurred along the 6063Al matrix alloy/Ni-P alloy layer/filler metal foil interfaces by mutual diffusion and dissolution. And the joint shear strength increased with increasing the brazing temperature from 838 to 843 K or prolonging the soaking time from 15 to 35 min, while it decreased a lot because of corrosion occurring in the 6063Al matrix at high brazing temperature of 848 K. Sound joints with maximum shear strength of 112.5 MPa were obtained at 843 K for soaking time of 35 min. In this research, the beneficial effect of surface metallization by Ni-P alloy deposits on improving wettability on SiCp/Al-MMCs was demonstrated, and capable welding parameters were broadened as well.

Filler metal alloy for welding cast nickel aluminide alloys

Science.gov (United States)

Santella, M.L.; Sikka, V.K.

1998-03-10

A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

COST 507: Thermophysical properties of light metal alloys. Final report

Energy Technology Data Exchange (ETDEWEB)

Jaroma-Weiland, G; Brandt, R; Neuer, G

1994-02-15

The thermophysical properties of Al-, Mg- and Ti-based light metal alloys have been studied by reviewing the literature published so far, evaluating the empirical results and by empirical investigations. The properties to the covered in the literature research are: thermal conductivity, thermal diffusivity, specific heat capacity, thermal expansion and electrical resistivity. The data have been stored in the factual data base THERSYST together with the results of experimental measurements supplied from participants of the COST 507-action (Group D). Altogether 1325 data-sets referring to 146 alloys have been stored. They have been uniformly represented and critically analyzed by means of the THERSYST program moduli. These numerical data cover a number of systems with variing chemical composition and thermal treatment. Partly large discrepancies especially of the thermal conductivity have been found for similar alloys. The problem of experimental uncertainities has been studied in detail by investigation of AA-8090 alloy (Al-2.5Li-1.1Cu). The thermophysical properties of monolithic alloy KS1275 (AlSi12CuNi) and metal matrix composite (KS1275 reinforced with Al2O3 short fibre) have been determined experimentally. (orig.)

Metal-ceramic alloys in dentistry: a review.

Science.gov (United States)

Roberts, Howard W; Berzins, David W; Moore, B Keith; Charlton, David G

2009-02-01

The purpose of this article is to review basic information about the alloys used for fabricating metal-ceramic restorations in dentistry. Their compositions, properties, advantages, and disadvantages are presented and compared. In addition to reviewing traditional noble-metal and base-metal metal-ceramic alloys, titanium and gold composite alloys are also discussed. A broad search of the published literature was performed using Medline to identify pertinent current articles on metal-ceramic alloys as well as articles providing a historical background about the development of these alloys. Textbooks, the internet, and manufacturers' literature were also used to supplement this information. The review discusses traditional as well as more recently-developed alloys and technologies used in dentistry for fabricating metal-ceramic restorations. Clear advantages and disadvantages for these alloy types are provided and discussed as well as the role that compositional variations have on the alloys' performance. This information should enable clinicians and technicians to easily identify the important physical properties of each type and their primary clinical indications. A number of alloys and metals are available for metal-ceramic use in dentistry. Each has its advantages and disadvantages, primarily based on its specific composition. Continuing research and development are resulting in the production of new technologies and products, giving clinicians even more choices in designing and fabricating metal-ceramic restorations.

Multiscale model of metal alloy oxidation at grain boundaries

International Nuclear Information System (INIS)

Sushko, Maria L.; Alexandrov, Vitaly; Schreiber, Daniel K.; Rosso, Kevin M.; Bruemmer, Stephen M.

2015-01-01

High temperature intergranular oxidation and corrosion of metal alloys is one of the primary causes of materials degradation in nuclear systems. In order to gain insights into grain boundary oxidation processes, a mesoscale metal alloy oxidation model is established by combining quantum Density Functional Theory (DFT) and mesoscopic Poisson-Nernst-Planck/classical DFT with predictions focused on Ni alloyed with either Cr or Al. Analysis of species and fluxes at steady-state conditions indicates that the oxidation process involves vacancy-mediated transport of Ni and the minor alloying element to the oxidation front and the formation of stable metal oxides. The simulations further demonstrate that the mechanism of oxidation for Ni-5Cr and Ni-4Al is qualitatively different. Intergranular oxidation of Ni-5Cr involves the selective oxidation of the minor element and not matrix Ni, due to slower diffusion of Ni relative to Cr in the alloy and due to the significantly smaller energy gain upon the formation of nickel oxide compared to that of Cr 2 O 3 . This essentially one-component oxidation process results in continuous oxide formation and a monotonic Cr vacancy distribution ahead of the oxidation front, peaking at alloy/oxide interface. In contrast, Ni and Al are both oxidized in Ni-4Al forming a mixed spinel NiAl 2 O 4 . Different diffusivities of Ni and Al give rise to a complex elemental distribution in the vicinity of the oxidation front. Slower diffusing Ni accumulates in the oxide and metal within 3 nm of the interface, while Al penetrates deeper into the oxide phase. Ni and Al are both depleted from the region 3–10 nm ahead of the oxidation front creating voids. The oxide microstructure is also different. Cr 2 O 3 has a plate-like structure with 1.2–1.7 nm wide pores running along the grain boundary, while NiAl 2 O 4 has 1.5 nm wide pores in the direction parallel to the grain boundary and 0.6 nm pores in the perpendicular direction providing an additional

Electrochemical process for the manufacturing of titanium alloy matrix composites

Directory of Open Access Journals (Sweden)

V. Soare

2009-07-01

Full Text Available The paper presents a new method for precursors’ synthesis of titanium alloys matrix composites through an electrochemical process in molten calcium chloride. The cathode of the cell was made from metallic oxides powders and reinforcement ceramic particles, which were pressed and sintered into disk form and the anode from graphite. The process occurred at 850 °C, in two stages, at 2,7 / 3,2 V: the ionization of the oxygen in oxides and the reduction with calcium formed by electrolysis of calcium oxide fed in the electrolyte. The obtained composite precursors, in a form of metallic sponge, were consolidated by pressing and sintering. Chemical and structural analyses on composites samples were performed.

Rare earth metal alloy magnets

International Nuclear Information System (INIS)

Harris, I.R.; Evans, J.M.; Nyholm, P.S.

1979-01-01

This invention relates to rare earth metal alloy magnets and to methods for their production. The technique is based on the fact that rare earth metal alloys (for e.g. cerium or yttrium) which have been crumbled to form a powder by hydride formation and decomposition can be used for the fabrication of magnets without the disadvantages inherent in alloy particle size reduction by mechanical milling. (UK)

Review of metal-matrix encapsulation of solidified radioactive high-level waste

International Nuclear Information System (INIS)

Jardine, L.J.; Steindler, M.J.

1978-05-01

Literature describing previous and current work on the encapsulation of solidified high-level waste forms in a metal matrix was reviewed. Encapsulation of either stabilized calcine pellets or glass beads in alloys by casting techniques was concluded to be the most developed and direct approach to fabricating solid metal-matrix waste forms. Further characterizations of the physical and chemical properties of metal-matrix waste forms are still needed to assess the net attributes of metal-encapsulation alternatives. Steady-state heat transfer properties of waste canisters in air and water environments were calculated for four reference waste forms: (1) calcine, (2) glass monoliths, (3) metal-encapsulated calcine, and (4) metal-encapsulated glass beads. A set of criteria for the maximum allowable canister centerline and surface temperatures and heat generation rates per canister at the time of shipment to a Federal repository was assumed, and comparisons were made between canisters of these reference waste forms of the shortest time after reactor discharge that canisters could be filled and the subsequent ''interim'' storage times prior to shipment to a Federal repository for various canister diameters and waste ages. A reference conceptual flowsheet based on existing or developing technology for encapsulation of stabilized calcine pellets is discussed. Conclusions and recommendations are presented

Fabrication of metal matrix composites by powder metallurgy: A review

Science.gov (United States)

Manohar, Guttikonda; Dey, Abhijit; Pandey, K. M.; Maity, S. R.

2018-04-01

Now a day's metal matrix components are used in may industries and it finds the applications in many fields so, to make it as better performable materials. So, the need to increase the mechanical properties of the composites is there. As seen from previous studies major problem faced by the MMC's are wetting, interface bonding between reinforcement and matrix material while they are prepared by conventional methods like stir casting, squeeze casting and other techniques which uses liquid molten metals. So many researchers adopt PM to eliminate these defects and to increase the mechanical properties of the composites. Powder metallurgy is one of the better ways to prepare composites and Nano composites. And the major problem faced by the conventional methods are uniform distribution of the reinforcement particles in the matrix alloy, many researchers tried to homogeneously dispersion of reinforcements in matrix but they find it difficult through conventional methods, among all they find ultrasonic dispersion is efficient. This review article is mainly concentrated on importance of powder metallurgy in homogeneous distribution of reinforcement in matrix by ball milling or mechanical milling and how powder metallurgy improves the mechanical properties of the composites.

Thermal expansion and microstructural analysis of experimental metal-ceramic titanium alloys.

Science.gov (United States)

Zinelis, Spiros; Tsetsekou, Athena; Papadopoulos, Triantafillos

2003-10-01

Statement of problem Low-fusing porcelains for titanium veneering have demonstrated inferior color stability and metal-ceramic longevity compared to conventional porcelains. This study evaluated the microstructure and thermal expansion coefficients of some experimental titanium alloys as alternative metallic substrates for low-fusing conventional porcelain. Commercially pure titanium (CP Ti) and various metallic elements (Al, Co, Sn, Ga, In, Mn) were used to prepare 8 titanium alloys using a commercial 2-chamber electric-arc vacuum/inert gas dental casting machine (Cyclarc). The nominal compositions of these alloys were the following (wt%): I: 80Ti-18Sn-1.5In-0.5Mn; II: 76Ti-12Ga-7Sn-4Al-1Co; III: 87Ti-13Ga; IV: 79Ti-13Ga-7Al-1Co; V: 82Ti-18In; VI: 75.5Ti-18In-5Al-1Co-0.5Mn; VII: 85Ti-10Sn-5Al; VIII: 78Ti-12Co-7Ga-3Sn. Six rectangular wax patterns for each test material (l = 25 mm, w = 3 mm, h = 1 mm) were invested with magnesia-based material and cast with grade II CP Ti (control) and the 8 experimental alloys. The porosity of each casting was evaluated radiographically, and defective specimens were discarded. Two cast specimens from CP Ti and alloys I-VIII were embedded in epoxy resin and, after metallographic grinding and polishing, were studied by means of scanning electron microscopy and wavelength dispersive electron probe microanalysis. One specimen of each material was utilized for the determination of coefficient of thermal expansion (CTE) with a dilatometer operating from room temperature up to 650 degrees C at a heating rate of 5 degrees C/minute. Secondary electron images (SEI) and compositional backscattered electron images (BEI-COMPO) revealed that all cast specimens consisted of a homogeneous matrix except Alloy VIII, which contained a second phase (possibly Ti(2)Co) along with the titanium matrix. The results showed that the coefficient of thermal expansion (CTE) varied from 10.1 to 13.1 x 10(-6)/ degrees C (25 degrees -500 degrees C), depending on

Liquid metal corrosion considerations in alloy development

International Nuclear Information System (INIS)

Tortorelli, P.F.; DeVan, J.H.

1984-01-01

Liquid metal corrosion can be an important consideration in developing alloys for fusion and fast breeder reactors and other applications. Because of the many different forms of liquid metal corrosion (dissolution, alloying, carbon transfer, etc.), alloy optimization based on corrosion resistance depends on a number of factors such as the application temperatures, the particular liquid metal, and the level and nature of impurities in the liquid and solid metals. The present paper reviews the various forms of corrosion by lithium, lead, and sodium and indicates how such corrosion reactions can influence the alloy development process

Morphology and dispersion of FeCo alloy nanoparticles dispersed in a matrix of IR pyrolized polyvinyl alcohol

Science.gov (United States)

Vasilev, A. A.; Dzidziguri, E. L.; Muratov, D. G.; Zhilyaeva, N. A.; Efimov, M. N.; Karpacheva, G. P.

2018-04-01

Metal-carbon nanocomposites consisting of FeCo alloy nanoparticles dispersed in a carbon matrix were synthesized by the thermal decomposition method of a precursor based on polyvinyl alcohol and metals salts. The synthesized powders were investigated by X-ray diffraction (XRD), X-ray fluorescent spectrometry (XRFS), transmission electron microscopy (TEM) and scanning electron microscopy (SEM). Surface characteristics of materials were measured by BET-method. The morphology and dispersity of metal nanoparticles were studied depending on the metals ratio in the composite.

Determination of local constitutive properties of titanium alloy matrix in boron-modified titanium alloys using spherical indentation

International Nuclear Information System (INIS)

Sreeranganathan, A.; Gokhale, A.; Tamirisakandala, S.

2008-01-01

The constitutive properties of the titanium alloy matrix in boron-modified titanium alloys are different from those of the corresponding unreinforced alloy due to the microstructural changes resulting from the addition of boron. Experimental and finite-element analyses of spherical indentation with a large penetration depth to indenter radius ratio are used to compute the local constitutive properties of the matrix alloy. The results are compared with that of the corresponding alloy without boron, processed in the same manner

Modelling of non-metallic particles motion process in foundry alloys

Directory of Open Access Journals (Sweden)

P. L. Żak

2015-04-01

Full Text Available The behaviour of non-metallic particles in the selected composites was analysed, in the current study. The calculations of particles floating in liquids differing in viscosity were performed. Simulations based on the Stokes equation were made for spherical SiC particles and additionally the particle size influence on Reynolds number was analysed.The movement of the particles in the liquid metal matrix is strictly connected with the agglomerate formation problem.Some of collisions between non-metallic particles lead to a permanent connection between them. Creation of the two spherical particles and a metallic phase system generates the adhesion force. It was found that the adhesion force mainly depends on the surface tension of the liquid alloy and radius of non-metallic particles.

Effect of Forging Parameters on Low Cycle Fatigue Behaviour of Al/Basalt Short Fiber Metal Matrix Composites

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R. Karthigeyan

2013-01-01

Full Text Available This paper deals with metal matrix composites (MMCs of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10 basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface.

Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

Science.gov (United States)

Karthigeyan, R; Ranganath, G

2013-01-01

This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface.

Improved Mechanical and Tribological Properties of Metal-Matrix Composites Dispersion-Strengthened by Nanoparticles

Directory of Open Access Journals (Sweden)

Evgenii Levashov

2009-12-01

Full Text Available Co- and Fe-based alloys produced by powder technology are being widely used as a matrix for diamond-containing composites in cutting, drilling, grinding pplications, etc. The severe service conditions demand that the mechanical and tribological properties of these alloys be improved. Development of metal-matrix composites (MMCs and alloys reinforced with nanoparticles is a promising way to resolve this problem. In this work, we have investigated the effect of nano-sized WC, ZrO2, Al2O3, and Si3N4 additives on the properties of sintered dispersion-strengthened Co- and Fe-based MMCs. The results show an increase in the hardness (up to 10 HRB, bending strength (up to 50%, wear resistance (by a factor of 2–10 and a decrease in the friction coefficient (up to 4-fold of the dispersion-strengthened materials. The use of designed alloys as a binder of cutting diamond tools gave a 4-fold increment in the service life, without reduction in their cutting speed.

Hardfacing of aluminium alloys by means of metal matrix composites produced by laser surface alloying

CSIR Research Space (South Africa)

Pityana, SL

2009-06-01

Full Text Available . In these experiments the laser power was varied from 3 to 4.0 kW, the laser scan speed was varied from 0.8 to 2.0 m/min. The powder feed rate was varied from 2 to 5 g/min. The structural characterisation of the metal matrix composite included X-ray diffraction (XRD...

Internal friction in a new kind of metal matrix composites

International Nuclear Information System (INIS)

San Juan, J.; No, M.L.

2006-01-01

We have developed a new kind of metal matrix composites, based on powders of Cu-Al-Ni shape memory alloys (SMAs) surrounded by an indium matrix, specifically designed to exhibit high mechanical damping. The damping properties have been characterized by mechanical spectroscopy as a function of temperature between 150 and 400 K, frequency between 3 x 10 -3 and 3 Hz, and strain amplitude between 5 x 10 -6 and 10 -4 . The material exhibits, in some range of temperature, internal friction as high as 0.54. The extremely high damping is discussed in the light of the microstructure of the material, which has been characterized in parallel

A Novel Route for Development of Bulk Al/SiC Metal Matrix Nanocomposites

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Payodhar Padhi

2011-01-01

Full Text Available Addition of nano particles, even in quantities as small as 2 weight percent can enhance the hardness or yield strength by a factor as high as 2. There are several methods for the production of metal matrix nanocomposites including mechanical alloying, vertex process, and spray deposition and so forth. However, the above processes are expensive. Solidification processing is a relatively cheaper route. During solidification processing, nano particulates tend to agglomerate as a result of van der Waals forces and thus proper dispersion of the nano particulate in metal matrix is a challenge. In the present study a noncontact method, where the ultrasonic probe is not in direct contact with the liquid metal, was attempted to disperse nanosized SiC particulates in aluminum matrix. In this method, the mold was subjected to ultrasonic vibration. Hardness measurements and microstructural studies using HRTEM were carried out on samples taken from different locations of the nanocomposite ingot cast by this method.

Mobile plant for encapsulating of solid high-level radioactive waste in metal matrix

International Nuclear Information System (INIS)

Sobolev, I.A.; Arustamov, A.Eh.; Shiryaev, V.V.; Ozhovan, M.I.; Semenov, K.N.; Kachalov, M.B.

1993-01-01

Technology for disposal of spent radionuclide sources of ionizing radiation into the standard well-type storage facilities is considered. Universal mobile facility, providing for incorporation of high-level solid wastes into metallic matrices, is proposed. The facility consists of separate moduli, assembled on a transport platform. Electrical meter, wherein the matrix metal (lead and its alloys) is melted and heated up to 600-800 C constitutes the basic modulus in the facility. 4 refs., 4 figs

Fabrication and Performance Test of Aluminium Alloy-Rice Husk Ash Hybrid Metal Matrix Composite as Industrial and Construction Material

Directory of Open Access Journals (Sweden)

Md. Rahat Hossain

2017-12-01

Full Text Available Aluminium matrix composites (AMCs used extensively in various engineering fields due to their exceptional mechanical properties. In this present study, aluminium matrix composites (AMCs such as aluminium alloy (A356 reinforced with rice husk ash particles (RHA are made to explore the possibilities of reinforcing aluminium alloy. The stir casting method was applied to produce aluminium alloy (A356 reinforced with various amounts of (2%, 4%, and 6% rice husk ash (RHA particles. Physical treatment was carried out before the rice husk ash manufacturing process. The effect of mechanical strength of the fabricated hybrid composite was investigated. Therefore, impact test, tensile stress, compressive stress, and some other tests were carried out to analyse the mechanical properties. From the experimental results, it was found that maximum tensile, and compressive stress were found at 6% rice husk ash (RHA and aluminium matrix composites (AMCs. In future, the optimum percentages of rice husk ash (RHA to fabricate the hybrid composites will be determined. Also, simulation by finite element method (FEM will be applied for further investigation.

The corrosion properties of Zr-Cr-NM alloy metallic waste form for longterm disposal

Energy Technology Data Exchange (ETDEWEB)

Han, Seung Youb; Jang, Seon Ah; Eun, Hee Chul; Choi, Jung Hoon; Lee, Ki Rak; Park, Hwan Seo; Ahn, Do Hee [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2017-06-15

KAERI is conducting research on spent cladding hulls and additive metals to generate a solidifcation host matrix for the noble metal fssion product waste in anode sludge from the electro-refning process to minimize the volume of waste that needs to be disposed of. In this study, alloy compositions Zr-17Cr, Zr-22Cr, and Zr-27Cr were prepared with or without eight noble metals representing fuel waste using induction melting. The microstructures of the resulting alloys were characterized and electrochemical corrosion tests were conducted to evaluate their corrosion characteristics. All the compositions had better corrosion characteristics than other Zr-based alloys that were evaluated for comparison. Analysis of the leach solution after the corrosion test of the Zr-22Cr-8NM specimen indicated that the noble metals were not leached during corrosion under 500 mV imposed voltage, which simulates a highly oxidizing disposal environment. The results of this study confrm that Zr-Cr based compositions will likely serve as chemically stable waste forms.

Adherence of extracellular matrix components to modified surfaces of titanium alloys

International Nuclear Information System (INIS)

Stelzer, C; Uhlmann, E; Meinke, M; Lademann, J; Hansen, U

2009-01-01

The adherence of biological materials on metal surfaces is of special importance in biology and medicine. The underlying interactions between surface and biological materials (e.g. extracellular matrix components or cells) are responsible for the application as a medical device. Numerous products are made of pure titanium and titanium alloys. This paper shows the influence of a laser production technology on machined surfaces of TiAl 6 V 4 and the resulting adherence of biological material on the basis of the surface characterisation. In this study, different machined TiAl 6 V 4 surfaces were used for coatings with extracellular matrix components. For this process, different coating with collagen I monomers and a complex mixture of extracellular matrix proteins derived from the dermal-epidermal basement membrane zone were analysed. The efficiency of the coating was analysed by different methods and the results are presented in this paper

Laser surface alloying of aluminium-transition metal alloys

International Nuclear Information System (INIS)

Almeida, A.; Vilar, R.

1998-01-01

Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM) alloys. Cr and Mo are particularly interesting alloying elements to produce stable high-strength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO 2 laser . This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloy, over the last years. (Author) 16 refs

Corrosion mitigation of rare-earth metals containing magnesium EV31A-T6 alloy via chrome-free conversion coating treatment

International Nuclear Information System (INIS)

Hamdy, Abdel Salam; Butt, Darryl P.

2013-01-01

Highlights: • Protective stannate coatings have been proposed for rare-earth-EV31A-T6 magnesium alloy. • A simple coating method based on direct treatment of EV31A-T6 in a diluted stannate was found promising. • Surface modification prior to stannate coating offer no substantial advantage over directly coating. • Stannate conversion coatings decrease corrosion rates by a factor of 1/7. • The coating does not display any self-healing characteristics as shown in AZ91D. -- Abstract: Magnesium alloys posses unique mechanical and physical characteristics making them attractive light-weight materials for several strategic industries such as electronics, computer, automotive and aerospace. Due to their high chemical reactivity and poor corrosion resistance, the protection of magnesium alloys from corrosion is one of the hottest topics in materials science and engineering. Addition of rare-earth metals (RE) as alloying elements to magnesium alloys is one of the common approaches to improve their mechanical properties and, sometimes, the corrosion resistance. However, the potential difference between the RE metals phase formed in the Mg matrix enhances the galvanic corrosion at the interfaces where RE metals inert phase acts as cathode and the active Mg matrix acts as anode. This paper introduces a simple one-step clean conversion coating treatment for improving the protection of RE containing magnesium EV31A-T6 alloy in Cl − media

Ductile transplutonium metal alloys

Science.gov (United States)

Conner, William V.

1983-01-01

Alloys of Ce with transplutonium metals such as Am, Cm, Bk and Cf have properties making them highly suitable as sources of the transplutonium element, e.g., for use in radiation detector technology or as radiation sources. The alloys are ductile, homogeneous, easy to prepare and have a fairly high density.

Influence of cold rolling and fatigue on the residual stress state of a metal matrix composite

International Nuclear Information System (INIS)

Hanus, E.; Ericsson, T.; Lu, J.; Decomps, F.

1993-01-01

The large difference in the coefficient of thermal expansion between the matrix alloy and the particle in a metal matrix composite gives rise to residual stresses in the material. In the present work the effect of cold rolling and four-point bending fatigue on the residual stress state of a silicon carbide particle reinforced aluminium alloy (AA 2014) has been investigated. The three dimensional stress state measured in both phases: matrix and reinforcement, has been determined by using an X-ray diffraction technique. It was found that cold rolling induces surface compressive macrostresses of about -250 MPa, with a penetration depth around 2 mm. The absolute values of the pseudomacrostresses in both phases are significantly reduced due to the single track rolling. Stress relaxation occurs during four-point bending fatigue. (orig.)

Cast bulk metallic glass alloys: prospects as wear materials

Energy Technology Data Exchange (ETDEWEB)

Hawk, Jeffrey A.; Dogan, Omer N.; Shiflet, Gary J. (Dept. of Materials Science and Engineering, University of Virginia, Charlottesville, VA)

2005-01-01

Bulk metallic glasses are single phase materials with unusual physical and mechanical properties. One intriguing area of possible use is as a wear material. Usually, pure metals and single phase dilute alloys do not perform well in tribological conditions. When the metal or alloy is lightweight, it is usually soft leading to galling in sliding situations. For the harder metals and alloys, their density is usually high, so there is an energy penalty when using these materials in wear situations. However, bulk metallic glasses at the same density are usually harder than corresponding metals and dilute single phase alloys, and so could offer better wear resistance. This work will discuss preliminary wear results for metallic glasses with densities in the range of 4.5 to 7.9 g/cc. The wear behavior of these materials will be compared to similar metals and alloys.

An introduction to surface alloying of metals

CERN Document Server

Hosmani, Santosh S; Goyal, Rajendra Kumar

2014-01-01

An Introduction to Surface Alloying of Metals aims to serve as a primer to the basic aspects of surface alloying of metals. The book serves to elucidate fundamentals of surface modification and their engineering applications. The book starts with basics of surface alloying and goes on to cover key surface alloying methods, such as carburizing, nitriding, chromizing, duplex treatment, and the characterization of surface layers. The book will prove useful to students at both the undergraduate and graduate levels, as also to researchers and practitioners looking for a quick introduction to surface alloying.

Laser surface alloying of aluminium-transition metal alloys

Directory of Open Access Journals (Sweden)

Almeida, A.

1998-04-01

Full Text Available Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM alloys. Cr and Mo are particularly interesting alloying elements to produce stable highstrength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO₂ laser. This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloys, over the last years.

En el presente trabajo se estudia la aleación superficial mediante láser de aluminio con metales de transición. El cromo y el molibdeno son particularmente interesantes porque producen aleaciones de alta resistencia y por el bajo coeficiente de difusión y solución sólida en aluminio. Para producir estas aleaciones se ha seguido un procedimiento desarrollado en dos partes. En primer lugar, el material se alea usando una baja velocidad de procesado y en segundo lugar la estructura se modifica mediante un refinamiento posterior. Este procedimiento se ha empleado en la producción de aleaciones Al-Cr, Al-Mo y Al-Nb mediante aleación con láser de CO₂ de polvos de Cr, Mo o Nb en aluminio y la aleación 7175. Este trabajo es una revisión del desarrollado en el Instituto Superior Técnico de Lisboa en los últimos años.

Development and selection of a matrix alloy for 85Kr encapsulation

International Nuclear Information System (INIS)

Knoll, R.W.; McClanahan, E.D.; Tingey, G.L.; McDonald, E.L.

1986-07-01

Pacific Northwest Laboratory has developed and demonstrated a pilot-scale process for stable, long-term storage of radioactive 85 Kr gas from spent nuclear fuel. The process entraps the Kr into a solid metal matrix that can be safely stored at ambient pressure. For this matrix numerous alloys were first screened; those that best satisfied the selection criteria were Cu-Y, Ni-Y, and Ni-La. Of these, Cu-Y alloys containing approximately 20 at.% Y were recommended for use in the pilot-scale system. Reasons for this decision, based on the development work described in Section 5, are summarized here. Thick Cu-Y-Kr deposits (greater than or equal to1 mm) exhibit much better thermal and mechanical stability than do those of Ni-La-Kr and are at least as stable as Ni-Y-Kr deposits. Cu-Y-Kr coatings are very compatible with the sputtering process. They adhere well to the substrate, do not spall significantly during deposition, and can be deposited at higher rates than the Ni-base alloys. This faster deposition helps compensate, in terms of process efficiency, for the lower Kr capacity of Cu-Y-Kr alloys. Another advantage of Cu-Y over Ni-base alloys is the higher vapor pressure of Cu compared to Ni. This reduces the unwanted buildup of Cu on the hot anode surface, whereas deposition of Ni is a problem with Ni-Y, for example. Cu-Y-Kr deposits containing 17 to 20 at. % Y and 6 to 8 at. % Kr compared favorably to Ni 80 La 10 Kr 10 in terms of long-term Kr retention characteristics. The measurements of Cu-Y-Kr by differential scanning calorimetry also indicated stable retention of Kr because rapid release did not occur below approx.650 0 C. Finally, Cu-Y alloys are satisfactory in terms of materials costs and producibility of the sputtering target. 13 refs., 9 figs., 4 tabs

Surface energy of metal alloy nanoparticles

Science.gov (United States)

Takrori, Fahed M.; Ayyad, Ahmed

2017-04-01

The measurement of surface energy of alloy nanoparticles experimentally is still a challenge therefore theoretical work is necessary to estimate its value. In continuation of our previous work on the calculation of the surface energy of pure metallic nanoparticles we have extended our work to calculate the surface energy of different alloy systems, namely, Co-Ni, Au-Cu, Cu-Al, Cu-Mg and Mo-Cs binary alloys. It is shown that the surface energy of metallic binary alloy decreases with decreasing particle size approaching relatively small values at small sizes. When both metals in the alloy obey the Hume-Rothery rules, the difference in the surface energy is small at the macroscopic as well as in the nano-scale. However when the alloy deviated from these rules the difference in surface energy is large in the macroscopic and in the nano scales. Interestingly when solid solution formation is not possible at the macroscopic scale according to the Hume-Rothery rules, it is shown it may form at the nano-scale. To our knowledge these findings here are presented for the first time and is challenging from fundamental as well as technological point of views.

Machining of Metal Matrix Composites

CERN Document Server

2012-01-01

Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manu...

Effect of Cryogenic Treatment on Microstructure and Micro Hardness of Aluminium (LM25 - SiC Metal Matrix Composite

Directory of Open Access Journals (Sweden)

G Elango

2014-06-01

Full Text Available The basic aim of this paper is to increase awareness amongst the researchers and to draw their attention towards the present approach to deal with the cryogenic treatment for the nonferrous metals. Cryogenic treated nonferrous metals will exhibit longer wear and more durability. During metal making process, when solidification takes place, some molecules get caught in a random pattern. The molecules do move about at subzero and deep cryogenic treatment slowly. In this experimental study, the effect of cryogenic treatment on microstructure changes and the hardness properties varies for LM25 alloy and LM25-SiC metal matrix composite at -196°C. It is analyzed for different durations. The execution of cryogenic treatment on both alloy and MMCs changed the distribution of

A multi-component Zr alloy with comparable strength and Higher plasticity than Zr-based bulk metallic glasses

International Nuclear Information System (INIS)

Liang, S.X.; Yin, L.X.; Ma, M.Z.; Jing, R.; Yu, P.F.; Zhang, Y.F.; Wang, B.A.; Liu, R.P.

2013-01-01

Zirconium (Zr)-based bulk metallic glass possesses the highest potential as a structural material among metallic glasses. Although Zr-based bulk metallic glass exhibits extremely high strength, its potential application has been restricted by a number of issues, such as fragility, small size, difficult fabrication into different shapes and poisonous beryllium content, among others. In this paper, a Zr-based crystal alloy with comparable strength and higher plasticity than Zr-based bulk metallic glass is presented. The proposed Zr-based alloy has a tensile strength greater than 1600 MPa. That value is comparable to the 1500 MPa to 2000 MPa strength of Zr-based bulk metallic glasses (BMGs). The ductility in terms of elongation reached 6.2%; at the same time, the 1400 MPa tensile strength was retained. This phenomenon is not possible for Zr-based BMGs. XRD results show that the proposed ultrahigh-strength Zr-based crystal alloy has two-phase structures: an hcp-structured α phase and a bcc-structured β phase. The forged specimen exhibits a typical basket-weave microstructure, which is characterised by the interlaced plate α phase separated from the β phase matrix. Fine, short bar-shaped α phases precipitated along the original β grain boundary together with ultrafine dot-shaped α phases that presented inside the original β grain when the ageing temperature was between 500 °C and 525 °C. As the ageing temperature increased, the dot-shaped α phase grew into plate shapes, decreasing the material's strength and increasing its plasticity. The ultrafine dot-shaped and short bar-shaped α phases in the original β phase matrix are the main strengthening mechanisms of the ultrahigh-strength Zr-based crystal alloy.

Fabrication of metal-matrix composites and adaptive composites using ultrasonic consolidation process

International Nuclear Information System (INIS)

Kong, C.Y.; Soar, R.C.

2005-01-01

Ultrasonic consolidation (UC) has been used to embed thermally sensitive and damage intolerant fibres within aluminium matrix structures using high frequency, low amplitude, mechanical vibrations. The UC process can induce plastic flow in the metal foils being bonded, to allow the embedding of fibres at typically 25% of the melting temperature of the base metal and at a fraction of the clamping force when compared to fusion processes. To date, the UC process has successfully embedded Sigma silicon carbide (SiC) fibres, shape memory alloy wires and optical fibres, which are presented in this paper. The eventual aim of this research is targeted at the fabrication of adaptive composite structures having the ability to measure external stimuli and respond by adapting their structure accordingly, through the action of embedded active and passive functional fibres within a freeform fabricated metal-matrix structure. This paper presents the fundamental studies of this research to identify embedding methods and working range for the fabrication of adaptive composite structures. The methods considered have produced embedded fibre specimens in which large amounts of plastic flow have been observed, within the matrix, as it is deformed around the fibres, resulting in fully consolidated specimens without damage to the fibres. The microscopic observation techniques and macroscopic functionality tests confirms that the UC process could be applied to the fabrication of metal-matrix composites and adaptive composites, where fusion techniques are not feasible and where a 'cold' process is necessary

Impact toughness of laser alloyed aluminium AA1200 alloys

CSIR Research Space (South Africa)

Mabhali, Luyolo AB

2013-08-01

Full Text Available ),. 559-563. [2] T. Tomida, K. Nakata, S. Saji, T. Kubo, T, Formation of metal matrix composite layer on aluminium alloy with TiC-Cu powder by laser surface alloying process; Surface and Coatings Technology; vol. 142-144, 2001, 585-589. [3] L. A. B...

Corrosion-electrochemical and mechanical properties of aluminium-berylium alloys alloyed by rare-earth metals

International Nuclear Information System (INIS)

Safarov, A.M.; Odinaev, Kh.E.; Shukroev, M.Sh.; Saidov, R.Kh.

1997-01-01

In order to study influence of rare earth metals on corrosion-electrochemical and mechanical properties of aluminium-berylium alloys the alloys contain 1 mass % beryllium and different amount of rare earth metals were obtained.-electrochemical and mechanical properties of aluminium-berylium alloys. The electrochemical characteristics of obtained alloys, including stationary potential, potentials of passivation beginning and full passivation, potentials of pitting formation and re passivation were defined.

Phase distribution studies in metallic alloy SIMFUEL

International Nuclear Information System (INIS)

Kolay, S.; Basu, M.; Kaity, S.; Das, D.

2014-01-01

Utilization of U-Pu based alloy fuel in the three stage nuclear power generation program in India is one of the important mandate due to shorter doubling time for breeding of the fissile isotopes ( 239 Pu and 233 U) to be used in Th based driver fuel in the 3rd stage. Reported information shows successful performance of fuel with porous alloy matrix in achieving 10-15 atom % burn-up. The porosity and microstructure of this alloy are strongly dependent on the composition and phases of the fission products incorporated in the matrix. The porosity influences the extent of fuel swelling and fission gas release, which affects the performance and integrity of the fuel. This study addresses to these issues taking the base alloy U-10wt% Zr

Role of surfaces and interfaces in controlling the mechanical properties of metallic alloys.

Science.gov (United States)

Lee, Won-Jong; Chia, Wen-Jui; Wang, Jinliu; Chen, Yanfeng; Vaynman, Semyon; Fine, Morris E; Chung, Yip-Wah

2010-11-02

This article explores the subtle effects of surfaces and interfaces on the mechanical properties of bulk metallic alloys using three examples: environmental effects on fatigue life, hydrogen embrittlement effects on the ductility of intermetallics, and the role of coherent precipitates in the toughness of steels. It is demonstrated that the marked degradation of the fatigue life of metals is due to the strong chemisorption of adsorbates on exposed slip steps that are formed during fatigue deformation. These adsorbates reduce the reversibility of slip, thus accelerating fatigue damage in a chemically active gas environment. For certain intermetallic alloys such as Ni(3)Al and Ni(3)Fe, the ductility depends on the ambient gas composition and the atomic ordering in these alloys, both of which govern the complex surface chemical reactions taking place in the vicinity of crack tips. Finally, it is shown that local stresses at a coherent precipitate-matrix interface can activate dislocation motion at low temperatures, thus improving the fracture toughness of bulk alloys such as steels at cryogenic temperatures. These examples illustrate the complex interplay between surface chemistry and mechanics, often yielding unexpected results.

Phase stability of transition metals and alloys

International Nuclear Information System (INIS)

Hixson, R.S.; Schiferl, D.; Wills, J.M.; Hill, M.A.

1997-01-01

This is the final report of a three-year, Laboratory-Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). This project was focused on resolving unexplained differences in calculated and measured phase transition pressures in transition metals. Part of the approach was to do new, higher accuracy calculations of transmission pressures for group 4B and group 6B metals. Theory indicates that the transition pressures for these baseline metals should change if alloyed with a d-electron donor metal, and calculations done using the Local Density Approximation (LDA) and the Virtual Crystal Approximation (VCA) indicate that this is true. Alloy systems were calculated for Ti, Zr and Hf based alloys with various solute concentrations. The second part of the program was to do new Diamond Anvil Cell (DAC) measurements to experimentally verify calculational results. Alloys were prepared for these systems with grain size suitable for Diamond Anvil Cell experiments. Experiments were done on pure Ti as well as Ti-V and Ti-Ta alloys. Measuring unambiguous transition pressures for these systems proved difficult, but a new technique developed yielded good results

Defect accumulation behaviour in hcp metals and alloys

International Nuclear Information System (INIS)

Woo, C.H.

2000-01-01

The effects of displacement damage on the physical and mechanical properties of metals and alloys, caused by the bombardment of energetic particles, have been investigated for several decades. Besides the obvious technical and industrial implications, an important motive of such investigations is to understand the factors that differentiate the response of different metals under different irradiation conditions. Recently, much interest is shown in the possible effects of the crystal lattice structure on variations in the damage accumulation behaviour of metals and alloys. In this paper we focus on the case of metals and alloys that crystallize in the hexagonal close pack (hcp) structure, and describe recent understanding of the damage production, accumulation and its consequences in these metals

Gamma rays shielding parameters for white metal alloys

Science.gov (United States)

Kaur, Taranjot; Sharma, Jeewan; Singh, Tejbir

2018-05-01

In the present study, an attempt has been made to check the feasibility of white metal alloys as gamma rays shielding materials. Different combinations of cadmium, lead, tin and zinc were used to prepare quaternary alloys Pb60Sn20ZnxCd20-x (where x = 5, 10, 15) using melt quench technique. These alloys were also known as white metal alloys because of its shining appearance. The density of prepared alloys has been measured using Archimedes Principle. Gamma rays shielding parameters viz. mass attenuation coefficient (µm), effective atomic number (Zeff), electron density (Nel), Mean free path (mfp), Half value layer (HVL) and Tenth value layer (TVL) has been evaluated for these alloys in the wide energy range from 1 keV to 100 GeV. The WinXCom software has been used for obtaining mass attenuation coefficient values for the prepared alloys in the given energy range. The effective atomic number (Zeff) has been assigned to prepared alloys using atomic to electronic cross section ratio method. Further, the variation of various shielding parameters with photon energy has been investigated for the prepared white metal alloys.

Fe based amorphous and compounds metallic alloys for magnetic and structural use

International Nuclear Information System (INIS)

Lavorato, G; Bassi, F; De Rosa, H; Moya, J

2008-01-01

Massive amorphous metals (thicker than 1mm) are new types of material that could have a wide range of future applications due to a unique combination of their physical properties, mechanics and magnetics. Among these are the elevated tension of fracture and hardness, and excellent soft magnetic properties. Since 1960, when an amorphous metallic alloy was first discovered, progress has continued on the application possibilities for these materials. One of their main limitations, maximum obtainable thickness, has continued to increase, since at first thicknesses of a few microns were obtained. Now amorphous alloys more than 70 mm thick are obtained using different metallic elements. Since 1995 massive amorphous metals can be produced using Fe as the base element. At first they were made in order to achieve good soft magnetic properties (thicknesses of ∼5 mm) and later a renewed interest in their use as structural material led to the development of materials with thicknesses of 16 mm and paramagnetics at room temperature. Increasing the toughness of these materials is also a challenge and investigators have proposed several solutions, among them is the development of composite materials where dendrites from a solid solution act as crack stoppers of fissures that are spread by an amorphous matrix. This work presents the results of studies with two types of synthesized materials using the rapid cooling technique from injection copper mold casting at air temperature: 1) a massive amorphous metallic alloy with composition (Fe 0.375 Co 0 .375 B 0.2 Si 0.05 )96Nb 4 (at.%) and 2) a composite of solid solution dendrites α-(FeCo) scattered in an amorphous matrix with a composition similar to alloy 1. Using the samples obtained structural studies were made (optic and electronic microscopy SEM, XRD, EDAX, DTA), magnetic studies (coercive field and saturation magnetization) and mechanical studies (Vickers microhardness). The fully amorphous alloy could be obtained with a

Vacuum brazing of aluminium metal matrix composite (55 vol.% SiC{sub p}/A356) using aluminium-based filler alloy

Energy Technology Data Exchange (ETDEWEB)

Niu, Jitai, E-mail: niujitai@163.com [Harbin Institute of Technology (China); Zhengzhou University (China); Luo, Xiangwei; Tian, Hao [Zhengzhou University (China); Brnic, Josip [University of Rijka (Croatia)

2012-11-20

Highlights: Black-Right-Pointing-Pointer The proper filler metal has been developed, especially for contents of Mg and Si. Black-Right-Pointing-Pointer The pressure device has been designed for specimen in vacuum brazing process. Black-Right-Pointing-Pointer The accurate measurement method for shear strength of lap joint has been found. Black-Right-Pointing-Pointer The brazing temperature of 560 Degree-Sign C has been optimised. Black-Right-Pointing-Pointer The micro-mechanism has been discussed for SiC{sub p}/Al composites' brazing joint. - Abstract: Aluminium matrix composites with high volume fractions of SiC particles, as the reinforcements, are potentially suitable materials for electronic packaging. These composites, due to their poor weldability, however, have very limited applications. The microstructure and shear strengths of the bonds made in 55 vol.% SiC{sub p}/A356 composite, using an aluminium based filler alloy containing Cu, Si, Mg and Ni, were investigated in this paper. The brazing temperature had a clear effect on the bond integrity, and the samples brazed at 560 Degree-Sign C demonstrated good bonding between the filler alloy and the SiC particles. The maximum shear strength achieved in this work was 102 MPa.

A study of microstructure and wear behaviour of TiB2/Al metal matrix composites

Directory of Open Access Journals (Sweden)

A. Sreenivasan

Full Text Available The present paper deals with the study of microstructure and wear characteristics of TiB2 reinforced aluminium metal matrix composites (MMCs. Matrix alloys with 5, 10 and 15% of TiB2 were made using stir casting technique. Effect of sliding velocity on the wear behaviour and tribo-chemistry of the worn surfaces of both matrix and composites sliding against a EN24 steel disc has been investigated under dry conditions. A pin-on-disc wear testing machine was used to find the wear rate, in which EN24 steel disc was used as the counter face, loads of 10-60N in steps of 10N and speeds of 100, 200, 300, 400 and 500 rpm were employed. The results showed that the wear rate was increased with an increase in load and sliding speed for both the materials. However, a lower wear rate was obtained for MMCs when compared to the matrix alloys. The wear transition from slight to severe was presented at the critical applied loads. The transition loads for the MMCs were much higher than that of the matrix alloy. The transition loads were increased with increase in TiB2 and the same was decreased with the increase of sliding speeds. The SEM and EDS analyses were undertaken to demonstrate the effect of TiB2 particles on the wear mechanism for each conditions.

Surface modification of 5083 Al alloy by electrical discharge alloying processing with a 75 mass% Si-Fe alloy electrode

Energy Technology Data Exchange (ETDEWEB)

Stambekova, Kuralay [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 40227, Taiwan (China); Lin, Hung-Mao [Department of Mechanical Engineering, Far East University, No. 49, Zhonghua Rd., Xinshi Dist., Tainan City 74448, Taiwan (China); Uan, Jun-Yen, E-mail: jyuan@dragon.nchu.edu.tw [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 40227, Taiwan (China)

2012-03-01

This study experimentally investigates the surface modification of 5083 Al alloy by the electrical discharge alloying (EDA) process with a Si-Fe alloy as an electrode. Samples were analyzed by transmission electron microscopy (TEM), scanning electron microscopy (SEM), micro-hardness and corrosion resistance tests. The micro-hardness of EDA alloyed layer was evidently higher than that of the base metal (5083 Al alloy). The TEM results show that the matrix of the alloyed layer has an amorphous-like structure; the matrix contains fine needle-like Si particles, block-like Si particles and nano-size Al{sub 4.5}FeSi and Al{sub 13}Fe{sub 4} particles. The TEM results support experimental results for the high hardness of the alloyed layer. Moreover, the EDA alloyed layer with composite microstructures has good corrosion resistance in NaCl aqueous solution.

Effect of nano size 3% wt TaC particles dispersion in two different metallic matrix composites

International Nuclear Information System (INIS)

Gomes, U.U.; Oliveira, L.A.; Souza, C.P.; Menezes, R.C.; Furukava, M.; Torres, Y.

2009-01-01

This work studies the characteristics of two different metallic matrixes composites, ferritic and austenitic steels, reinforced with 3% wt nano size tantalum carbide by powder metallurgy. The starting powders were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The effects of the nano sized carbide dispersion on the matrix microstructures and its consequences on the mechanical properties were identified. The preliminary results showed that the sintering were influenced by morphology and the distribution of carbide and the alloys. (author)

Thermophysical Property Measurements of Silicon-Transition Metal Alloys

Science.gov (United States)

Banish, R. Michael; Erwin, William R.; Sansoucie, Michael P.; Lee, Jonghyun; Gave, Matthew A.

2014-01-01

Metals and metallic alloys often have high melting temperatures and highly reactive liquids. Processing reactive liquids in containers can result in significant contamination and limited undercooling. This is particularly true for molten silicon and it alloys. Silicon is commonly termed "the universal solvent". The viscosity, surface tension, and density of several silicon-transition metal alloys were determined using the Electrostatic Levitator system at the Marshall Space Flight Center. The temperature dependence of the viscosity followed an Arrhenius dependence, and the surface tension followed a linear temperature dependence. The density of the melts, including the undercooled region, showed a linear behavior as well. Viscosity and surface tension values were obtain for several of the alloys in the undercooled region.

Possibility of surface carburization of refractory metals of electric spark alloying

International Nuclear Information System (INIS)

Verkhoturov, A.D.; Isaeva, L.P.; Timofeeva, I.I.; Tsyban', V.A.

1981-01-01

The paper is concerned with a study in the alloying layer formation under electric spark alloying of refractory (Ti, Zr, Nb, Mo, W, Co, Fe) metals with graphite in argon and in air using the EhFI-46A installation. It is shown that in electric spark alloying with graphite there appear certain specific conditions for the alloying layer formation manifested in the cathode mass decrease during treatment. In this case an alloying layer consisting of carbides, oxides of the corresponding metals and material of the base is formed on the metal surface. The best carburization conditions in the process of electric spark alloying are realized for group 4 metals when treating them in ''soft'' regime, specific time of alloying being 1-3 min/sm 2 and for group 5 and 6 metals - in ''rigid'' regime of treatment and specific time of alloying 3-5 min/cm 2 [ru

X-ray tomography investigation of intensive sheared Al–SiC metal matrix composites

Energy Technology Data Exchange (ETDEWEB)

De Giovanni, Mario; Warnett, Jason M.; Williams, Mark A. [WMG, University of Warwick, Coventry CV4 7AL (United Kingdom); Haribabu, Nadendla [BCAST, Brunel University London, Uxbridge UB8 3PH (United Kingdom); Srirangam, Prakash, E-mail: p.srirangam@warwick.ac.uk [WMG, University of Warwick, Coventry CV4 7AL (United Kingdom)

2015-12-15

X-ray computed tomography (XCT) was used to characterise three dimensional internal structure of Al–SiC metal matrix composites. The alloy composite was prepared by casting method with the application of intensive shearing to uniformly disperse SiC particles in the matrix. Visualisation of SiC clusters as well as porosity distribution were evaluated and compared with non-shearing samples. Results showed that the average particle size as well as agglomerate size is smaller in sheared sample compared to conventional cast samples. Further, it was observed that the volume fraction of porosity was reduced by 50% compared to conventional casting, confirming that the intensive shearing helps in deagglomeration of particle clusters and decrease in porosity of Al–SiC metal matrix composites. - Highlights: • XCT was used to visualise 3D internal structure of Al-SiC MMC. • Al-SiC MMC was prepared by casting with the application of intensive shearing. • SiC particles and porosity distribution were evaluated. • Results show shearing deagglomerates particle clusters and reduces porosity in MMC.

Scalable shape- and size-controlled synthesis of metal nano-alloys

KAUST Repository

Bakr, Osman M.

2016-01-21

Embodiments of the present disclosure provide for a continuous-flow reactor, methods of making metal nano-alloys, and metal nano-alloys. An embodiment of the continuous-flow reactor includes a first tubular component having a tubular inlet and a tubular outlet, and a heated tube-in-tube gas reactor fluidly connected to the first tubular component, wherein the heated tube-in-tube gas reactor comprises an inner tube having a gas permeable surface and an outer tube. An embodiment of the method of producing metal nano-alloys, includes contacting a reducible metal precursor and a reducing fluid in a continuous-flow reactor to form a mixed solution; and flowing the mixed solution through the continuous-flow reactor for a residence time to form the metal nano-alloys. An embodiment of the composition includes a plurality of metal nano-alloys having a monodisperse size distribution and a uniform shape distribution.

Lead and lead-based alloys as waste matrix materials

International Nuclear Information System (INIS)

Arustamov, A.E.; Ojovan, M.I.; Kachalov, M.B.

1999-01-01

Metals and alloys with relatively low melting temperatures such as lead and lead-based alloys are considered in Russia as prospective matrices for encapsulation of spent nuclear fuel in containers in preparation for final disposal in underground repositories. Now lead and lead-based alloys are being used for conditioning spent sealed radioactive sources at radioactive waste disposal facilities

Three dimensional atom probe study of Ni-base alloy/low alloy steel dissimilar metal weld interfaces

International Nuclear Information System (INIS)

Choi, Kyoung Joon; Shin, Sang Hun; Kim, Jong Jin; Jung, Ju Ang; Kim, Ji Hyun

2012-01-01

Three dimensional atom probe tomography (3D APT) is applied to characterize the dissimilar metal joint which was welded between the Ni-based alloy, Alloy 690 and the low alloy steel, A533 Gr. B, with Alloy 152 filler metal. While there is some difficulty in preparing the specimen for the analysis, the 3D APT has a truly quantitative analytical capability to characterize nanometer scale particles in metallic materials, thus its application to the microstructural analysis in multicomponent metallic materials provides critical information on the mechanism of nanoscale microstructural evolution. In this study, the procedure for 3D APT specimen preparation was established, and those for dissimilar metal weld interface were prepared near the fusion boundary by a focused ion beam. The result of the analysis in this study showed the precipitation of chromium carbides near the fusion boundary between A533 Gr. B and Alloy 152.

Three dimensional atom probe study of Ni-base alloy/low alloy steel dissimilar metal weld interfaces

Energy Technology Data Exchange (ETDEWEB)

Choi, Kyoung Joon; Shin, Sang Hun; Kim, Jong Jin; Jung, Ju Ang; Kim, Ji Hyun [Interdisciplinary School of Green Energy, Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

2012-08-15

Three dimensional atom probe tomography (3D APT) is applied to characterize the dissimilar metal joint which was welded between the Ni-based alloy, Alloy 690 and the low alloy steel, A533 Gr. B, with Alloy 152 filler metal. While there is some difficulty in preparing the specimen for the analysis, the 3D APT has a truly quantitative analytical capability to characterize nanometer scale particles in metallic materials, thus its application to the microstructural analysis in multicomponent metallic materials provides critical information on the mechanism of nanoscale microstructural evolution. In this study, the procedure for 3D APT specimen preparation was established, and those for dissimilar metal weld interface were prepared near the fusion boundary by a focused ion beam. The result of the analysis in this study showed the precipitation of chromium carbides near the fusion boundary between A533 Gr. B and Alloy 152.

Application of ceramic short fiber reinforced Al alloy matrix composite on piston for internal combustion engines

Directory of Open Access Journals (Sweden)

Wu Shenqing

2010-11-01

Full Text Available The preparation and properties of ceramic short fiber reinforced Al-Si alloy matrix composite and it’s application on the piston for internal combustion engines are presented. Alumina or aluminosilicate fibers reinforced Al-Si alloy matrix composite has more excellent synthetical properties at elevated temperature than the matrix alloys. A partially reinforced Al-Si alloy matrix composite piston produced by squeeze casting technique has a firm interface between reinforced and unreinforced areas, low reject rate and good technical tolerance. As a new kind of piston material, it has been used for mass production of about 400,000 pieces of automobile engines piston. China has become one of a few countries in which aluminum alloy matrix composite materials have been used in automobile industry and attained industrialization.

Fabrication of metal matrix composite by semi-solid powder processing

Energy Technology Data Exchange (ETDEWEB)

Wu, Yufeng [Iowa State Univ., Ames, IA (United States)

2011-01-01

Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability and reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. Semi-solid powder processing (SPP), a technology that combines traditional powder metallurgy and semi-solid forming methods, has potential to produce MMCs with low cost and high efficiency. In this work, the analytical study and experimental investigation of SPP on the fabrication of MMCs were explored. An analytical model was developed to understand the deformation mechanism of the powder compact in the semi-solid state. The densification behavior of the Al6061 and SiC powder mixtures was investigated with different liquid fractions and SiC volume fractions. The limits of SPP were analyzed in terms of reinforcement phase loading and its impact on the composite microstructure. To explore adoption of new materials, carbon nanotube (CNT) was investigated as a reinforcing material in aluminum matrix using SPP. The process was successfully modeled for the mono-phase powder (Al6061) compaction and the density and density distribution were predicted. The deformation mechanism at low and high liquid fractions was discussed. In addition, the compaction behavior of the ceramic-metal powder mixture was understood, and the SiC loading limit was identified by parametric study. For the fabrication of CNT reinforced Al6061 composite, the mechanical alloying of Al6061-CNT powders was first investigated. A mathematical model was developed to predict the CNT length change during the mechanical alloying process. The effects of mechanical alloying time and processing temperature during SPP were studied on the mechanical, microstructural and

Graphene-Reinforced Metal and Polymer Matrix Composites

Science.gov (United States)

Kasar, Ashish K.; Xiong, Guoping; Menezes, Pradeep L.

2018-06-01

Composites have tremendous applicability due to their excellent capabilities. The performance of composites mainly depends on the reinforcing material applied. Graphene is successful as an efficient reinforcing material due to its versatile as well as superior properties. Even at very low content, graphene can dramatically improve the properties of polymer and metal matrix composites. This article reviews the fabrication followed by mechanical and tribological properties of metal and polymer matrix composites filled with different kinds of graphene, including single-layer, multilayer, and functionalized graphene. Results reported to date in literature indicate that functionalized graphene or graphene oxide-polymer composites are promising materials offering significantly improved strength and frictional properties. A similar trend of improved properties has been observed in case of graphene-metal matrix composites. However, achieving higher graphene loading with uniform dispersion in metal matrix composites remains a challenge. Although graphene-reinforced composites face some challenges, such as understanding the graphene-matrix interaction or fabrication techniques, graphene-reinforced polymer and metal matrix composites have great potential for application in various fields due to their outstanding properties.

Improved alloys for a liquid metal fast breeder reactor

International Nuclear Information System (INIS)

1981-01-01

An alloy is specified suitable for use at elevated temperatures and especially in a liquid metal fast breeder reactor consisting essentially of a nickel-chromium steel having a specified range of composition of C, Mn, Si, Zr, V, Ni, Cr, Ti, Al, Mo, B, and the balance iron with incidental impurities, the alloy exhibiting a swelling at peak swelling temperature of less than 10% wherein the matrix composition has after heat treatment at a temperature within the range of 1000 0 C to 1100 0 C for about one half hour followed by aging at a temperature within the range of from 700 0 C to 815 0 C for a time period of between 10 to 24 hours, the longer hours being associated with the lower temperatures and vice-versa, and after the removal of the non-equilibrium gamma prime and other precipitated phases a composition within a specified range of composition of Ni, Cr, Ti, Al, Mo, the balance being essentially iron. (U.K.)

Matrix Transformation in Boron Containing High-Temperature Co-Re-Cr Alloys

Science.gov (United States)

Strunz, Pavel; Mukherji, Debashis; Beran, Přemysl; Gilles, Ralph; Karge, Lukas; Hofmann, Michael; Hoelzel, Markus; Rösler, Joachim; Farkas, Gergely

2018-03-01

An addition of boron largely increases the ductility in polycrystalline high-temperature Co-Re alloys. Therefore, the effect of boron on the alloy structural characteristics is of high importance for the stability of the matrix at operational temperatures. Volume fractions of ɛ (hexagonal close-packed—hcp), γ (face-centered cubic—fcc) and σ (Cr2Re3 type) phases were measured at ambient and high temperatures (up to 1500 °C) for a boron-containing Co-17Re-23Cr alloy using neutron diffraction. The matrix phase undergoes an allotropic transformation from ɛ to γ structure at high temperatures, similar to pure cobalt and to the previously investigated, more complex Co-17Re-23Cr-1.2Ta-2.6C alloy. It was determined in this study that the transformation temperature depends on the boron content (0-1000 wt. ppm). Nevertheless, the transformation temperature did not change monotonically with the increase in the boron content but reached a minimum at approximately 200 ppm of boron. A probable reason is the interplay between the amount of boron in the matrix and the amount of σ phase, which binds hcp-stabilizing elements (Cr and Re). Moreover, borides were identified in alloys with high boron content.

Laser Surface Treatment and Modification of Aluminum Alloy Matrix Composites

Science.gov (United States)

Abbass, Muna Khethier

2018-02-01

The present work aimed to study the laser surface treatment and modification of Al-4.0%Cu-1.0%Mg alloy matrix composite reinforced with 10%SiC particles produced by stir casting. The specimens of the base alloy and composite were irradiated with an Nd:YAG laser of 1000 mJ, 1064 nm and 3 Hz . Dry wear test using the pin-on -disc technique at different sliding times (5-30 min) at a constant applied load and sliding speed were performed before and after laser treatment. Micro hardness and wear resistance were increased for all samples after laser hardening treatment. The improvement of these properties is explained by microstructural homogenization and grain refinement of the laser treated surface. Modification and refinement of SiC particles and grain refinement in the microstructure of the aluminum alloy matrix (α-Al) were observed by optical and SEM micrographs. The highest increase in hardness was 21.4% and 26.2% for the base alloy and composite sample respectively.

Electrical and Magnetic Properties of Binary Amorphous Transition Metal Alloys.

Science.gov (United States)

Liou, Sy-Hwang

The electrical, superconductive and magnetic properties of several binary transition metal amorphous and metastable crystalline alloys, Fe(,x)Ti(,100-x) (30 (LESSTHEQ) x (LESSTHEQ) 100), Fe(,x)Zr(,100-x) (20 (LESSTHEQ) x (LESSTHEQ) 93), Fe(,x)Hf(,100-x) (20 (LESSTHEQ) x (LESSTHEQ) 100), Fe(,x)Nb(,100 -x) (22 (LESSTHEQ) x (LESSTHEQ) 85), Ni(,x)Nb(,100-x) (20 (LESSTHEQ) x (LESSTHEQ) 80), Cu(,x)Nb(,100-x) (10 (LESSTHEQ) x (LESSTHEQ) 90) were studied over a wide composition range. Films were made using a magnetron sputtering system, and the structure of the films was investigated by energy dispersive x-ray diffraction. The composition region of each amorphous alloys system was determined and found in good agreement with a model proposed by Egami and Waseda. The magnetic properties and hyperfine interactions in the films were investigated using a conventional Mossbauer spectrometer and a ('57)Co in Rh matrix source. In all Fe-early transition metal binary alloys systems, Fe does not retain its moment in the low iron concentration region and the result is that the critical concentration for magnetic order (x(,c)) is much larger than anticipated from percolation considerations. A direct comparison between crystalline alloys and their amorphous counterparts of the same composition illustrate no clear correlation between crystalline and amorphous states. Pronounced discontinuities in the magnetic properties with variation in Fe content of all Fe-early transition metal alloys at phase boundaries separating amorphous and crystalline states have been observed. This is caused by the differences in the atomic arrangement and the electronic structure between crystalline and amorphous solids. The temperature dependence of resistivity, (rho)(T), of several binary amorphous alloys of Fe-TM (where TM = Ti, Zr, Hf, Nb etc.) has been studied from 2K to 300K. The Fe-poor (x x(,c)) samples have distinctive differences in (rho)(T) at low temperature (below 30K). All the magnetic samples

Ceramic/metal and A15/metal superconducting composite materials exploiting the superconducting proximity effect and method of making the same

International Nuclear Information System (INIS)

Holcomb, M.J.

1999-01-01

A composite superconducting material made of coated particles of ceramic superconducting material and a metal matrix material is disclosed. The metal matrix material fills the regions between the coated particles. The coating material is a material that is chemically nonreactive with the ceramic. Preferably, it is silver. The coating serves to chemically insulate the ceramic from the metal matrix material. The metal matrix material is a metal that is susceptible to the superconducting proximity effect. Preferably, it is a NbTi alloy. The metal matrix material is induced to become superconducting by the superconducting proximity effect when the temperature of the material goes below the critical temperature of the ceramic. The material has the improved mechanical properties of the metal matrix material. Preferably, the material consists of approximately 10% NbTi, 90% coated ceramic particles (by volume). Certain aspects of the material and method will depend upon the particular ceramic superconductor employed. An alternative embodiment of the invention utilizes A15 compound superconducting particles in a metal matrix material which is preferably a NbTi alloy

Ceramic/metal and A15/metal superconducting composite materials exploiting the superconducting proximity effect and method of making the same

Science.gov (United States)

Holcomb, Matthew J.

1999-01-01

A composite superconducting material made of coated particles of ceramic superconducting material and a metal matrix material. The metal matrix material fills the regions between the coated particles. The coating material is a material that is chemically nonreactive with the ceramic. Preferably, it is silver. The coating serves to chemically insulate the ceramic from the metal matrix material. The metal matrix material is a metal that is susceptible to the superconducting proximity effect. Preferably, it is a NbTi alloy. The metal matrix material is induced to become superconducting by the superconducting proximity effect when the temperature of the material goes below the critical temperature of the ceramic. The material has the improved mechanical properties of the metal matrix material. Preferably, the material consists of approximately 10% NbTi, 90% coated ceramic particles (by volume). Certain aspects of the material and method will depend upon the particular ceramic superconductor employed. An alternative embodiment of the invention utilizes A15 compound superconducting particles in a metal matrix material which is preferably a NbTi alloy.

Fabrication of BN/Al(-Mg) metal matrix composite (MMC) by pressureless infiltration technique

Energy Technology Data Exchange (ETDEWEB)

Jung, W.G.; Kwon, H. [School of Advanced Materials Eng., Kookmin Univ., Seoul (Korea)

2004-07-01

BN/Al(-Mg) metal matrix composite (MMC) was fabricated by the pressureless infiltration technique. The phase characterizations of the composites were analyzed using the SEM, TEM, EDS and EPMA on reaction products after the electrochemical dissolution of the matrix. It is confirmed that aluminum nitride (AlN) was formed by the reaction of Mg{sub 3}N{sub 2} and Al alloy melt. Plate type AlN and polyhedral type Mg(-Al) boride were formed by the reaction between Mg{sub 3}N{sub 2}, BN and molten Al in the composite. The reaction mechanism in the fabrication of BN/Al(-Mg) MMC was derived from the phase analysis results and the thermodynamic investigation. (orig.)

Evaluation of mechanical properties of aluminium alloy–alumina–boron carbide metal matrix composites

International Nuclear Information System (INIS)

Vijaya Ramnath, B.; Elanchezhian, C.; Jaivignesh, M.; Rajesh, S.; Parswajinan, C.; Siddique Ahmed Ghias, A.

2014-01-01

Highlights: • Fabrication of MMC with aluminium alloy–alumina–boron carbide is done. • Different proportions of reinforcements are added. • The effects of varying proportions are studied. • Investigation on mechanical properties above composites is performed. • Failure morphology analysis is done using SEM. - Abstract: This paper deals with the fabrication and mechanical investigation of aluminium alloy, alumina (Al 2 O 3 ) and boron carbide metal matrix composites. Aluminium is the matrix metal having properties like light weight, high strength and ease of machinability. Alumina which has better wear resistance, high strength, hardness and boron carbide which has excellent hardness and fracture toughness are added as reinforcements. Here, the fabrication is done by stir casting which involves mixing the required quantities of additives into stirred molten aluminium. After solidification, the samples are prepared and tested to find the various mechanical properties like tensile, flexural, impact and hardness. The internal structure of the composite is observed using Scanning Electron Microscope (SEM)

Influence of S. mutans on base-metal dental casting alloy toxicity.

Science.gov (United States)

McGinley, E L; Dowling, A H; Moran, G P; Fleming, G J P

2013-01-01

We have highlighted that exposure of base-metal dental casting alloys to the acidogenic bacterium Streptococcus mutans significantly increases cellular toxicity following exposure to immortalized human TR146 oral keratinocytes. With Inductively Coupled Plasma-Mass Spectrometry (ICP-MS), S. mutans-treated nickel-based (Ni-based) and cobalt-chromium-based (Co-Cr-based) dental casting alloys were shown to leach elevated levels of metal ions compared with untreated dental casting alloys. We targeted several biological parameters: cell morphology, viable cell counts, cell metabolic activity, cell toxicity, and inflammatory cytokine expression. S. mutans-treated dental casting alloys disrupted cell morphology, elicited significantly decreased viable cell counts (p casting alloys induced elevated levels of cellular toxicity compared with S. mutans-treated Co-Cr-based dental casting alloys. While our findings indicated that the exacerbated release of metal ions from S. mutans-treated base-metal dental casting alloys was the likely result of the pH reduction during S. mutans growth, the exact nature of mechanisms leading to accelerated dissolution of alloy-discs is not yet fully understood. Given the predominance of S. mutans oral carriage and the exacerbated cytotoxicity observed in TR146 cells following exposure to S. mutans-treated base-metal dental casting alloys, the implications for the long-term stability of base-metal dental restorations in the oral cavity are a cause for concern.

Some observations on the physical metallurgy of nickel alloy weld metals

International Nuclear Information System (INIS)

Skillern, C.G.; Lingenfelter, A.C.

1982-01-01

Numerous nickel alloys play critical roles in various energy-related applications. Successful use of these alloys is almost always dependent on the availability of acceptable welding methods and welding products. An understanding of the physical metallurgy of these alloys and their weld metals and the interaction of weld metal and base metal is essential to take full advantage of the useful properties of the alloys. To illustrate this point, this paper presents data for two materials: INCONEL alloy 718 and INCONEL Welding Electrode 132. 8 figures, 9 tables

Metallic ion release from biocompatible cobalt-based alloy

Directory of Open Access Journals (Sweden)

Dimić Ivana D.

2014-01-01

Full Text Available Metallic biomaterials, which are mainly used for the damaged hard tissue replacements, are materials with high strength, excellent toughness and good wear resistance. The disadvantages of metals as implant materials are their susceptibility to corrosion, the elastic modulus mismatch between metals and human hard tissues, relatively high density and metallic ion release which can cause serious health problems. The aim of this study was to examine metallic ion release from Co-Cr-Mo alloy in artificial saliva. In that purpose, alloy samples were immersed into artificial saliva with different pH values (4.0, 5.5 and 7.5. After a certain immersion period (1, 3 and 6 weeks the concentrations of released ions were determined using Inductively Coupled Plasma - Mass Spectrophotometer (ICP-MS. The research findings were used in order to define the dependence between the concentration of released metallic ions, artificial saliva pH values and immersion time. The determined released metallic ions concentrations were compared with literature data in order to describe and better understand the phenomenon of metallic ion release from the biocompatible cobalt-based alloy. [Projekat Ministarstva nauke Republike Srbije, br. III 46010 i br. ON 174004

Comment on "Hydrothermal preparation of analogous matrix minerals of CM carbonaceous chondrites from metal alloy particles" by Y. Peng and Y. Jing [Earth Planet. Sci. Lett. 408 (2014) 252-262

Science.gov (United States)

Pignatelli, Isabella; Vacher, Lionel G.; Marrocchi, Yves

2015-10-01

Peng and Jing (2014) recently reported the results of hydrothermal experiments designed to produce synthetic tochilinite/cronstedtite assemblages analogous to those found in the matrix of CM chondrites (Tomeoka and Buseck, 1982, 1983a, 1983b, 1985; Mackinnon and Zolensky, 1984; Zolensky and Mackinnon, 1986; Rubin et al., 2007; Bourot-Denise et al., 2010; Hewins et al., 2014; Marrocchi et al., 2014). The assemblage was obtained from an alloyed metal particle mixture of Fe, Mg, Al, Si, Cr and Ni under basic, reducing and S2--rich conditions. The hydrothermal syntheses were conducted in Teflon-lined stainless-steel autoclaves at temperature of 106-160 °C for short-duration runs and at 153 °C for long-duration runs. The phases in the assemblage were characterized by XRD and TEM, but only the analytical results of long-duration runs were reported in the article and in the Appendix as supplementary material. The phases identified were: cronstedtite and tochilinite (both present in all run products), tochilinite-cronstedtite intergrowths, polyhedral serpentine, a chrysotile-like phase, nanotube-like structures, and lizardite-like and brucite-like phases. Based on their experimental results, the authors put forward a hypothesis to explain the formation of matrix minerals in CM chondrites proposing that the precursors may be nanometer- to micrometer-sized particles of metal alloys that were altered at low temperatures by interaction with S-rich water under reducing and dynamic pressurized conditions.

The solubility of metals in Pb-17Li liquid alloy

International Nuclear Information System (INIS)

Borgstedt, H.U.; Feuerstein, H.

1992-01-01

The solubility data of iron in the eutectic alloy Pb-17Li which were evaluated from corrosion tests in a turbulent flow of the molten alloy are discussed in the frame of solubilities of the transition metals in liquid lead. It is shown that the solubility of iron in the alloy is close to that in lead. This is also the fact for several other alloying elements of steels. A comparison of all known data shows that they are in agreement with generally shown trends for the solubility of the transition metals in low melting metals. These trends indicate comparably high solubilities of nickel and manganese in the liquid metals, lower saturation concentration of vanadium, chromium, iron, and cobalt, and extremely low solubility of molybdenum. (orig.)

Processing of Refractory Metal Alloys for JOYO Irradiations

International Nuclear Information System (INIS)

RF Luther; ME Petrichek

2006-01-01

This is a summary of the refractory metal processing experienced by candidate Prometheus materiats as they were fabricated into specimens destined for testing within the JOYO test reactor, ex-reactor testing at Oak Ridge National Laboratory (ORNL), or testing within the NRPCT. The processing is described for each alloy from the point of inception to the point where processing was terminated due to the cancellation of Naval Reactor's involvement in the Prometheus Project. The alloys included three tantalum-base alloys (T-111, Ta-10W, and ASTAR-811C), a niobium-base alloy, (FS-85), and two molybdenum-rhenium alloys, one containing 44.5 w/o rhenium, and the other 47.5 w/o rhenium. Each of these alloys was either a primary candidate or back-up candidate for cladding and structural applications within the space reactor. Their production was intended to serve as a forerunner for large scale production ingots that were to be procured from commercial refractory metal vendors such as Wah Chang

Hydrogen as a New Alloying Element in Metals

International Nuclear Information System (INIS)

Shapovalov, Vladimir

1999-01-01

Hydrogen was regarded as a harmful impurity in many alloys and particularly in steels where it gives rise to a specific type of embrittlement and forms various discontinuities like flakes and blowholes. For this reason, the researcher efforts were mainly focused on eliminating hydrogen's negative impacts and explaining its uncommonly high diffusivity in condensed phases. Meanwhile, positive characteristics of hydrogen as an alloying element remained unknown for quite a long time. Initial reports in this field did not appear before the early 1970s. Data on new phase diagrams are given for metal-hydrogen systems where the metal may or may not form hydrides. Various kinds of hydrogen impact on structure formation in solidification, melting and solid-solid transformations are covered. Special attention is given to the most popular alloys based on iron, aluminum, copper, nickel, magnesium and titanium. Detailed is what is called gas-eutectic reaction resulting in a special type of gas-solid structure named gasarite. Properties and applications of gasars - gasaritic porous materials - are dealt with. Various versions of solid-state alloying with hydrogen are discussed that change physical properties and fabrication characteristics of metals. Details are given on a unique phenomenon of anomalous spontaneous deformation due to combination of hydrogen environment and polymorphic transformation. All currently known versions of alloying with hydrogen are categorized for both hydride-forming and non-hydrid forming metals

METMET fuel with Zirconium matrix alloys

International Nuclear Information System (INIS)

Savchenko, A.; Konovalov, I.; Totev, T.

2008-01-01

The novel type of WWER-1000 fuel has been designed at A.A. Bochvar Institute. Instead of WWER-1000 UO 2 pelletized fuel rod we apply dispersion type fuel element with uniformly distributed high uranium content granules of U9Mo, U5Nb5Zr, U3Si alloys metallurgically bonded between themselves and to cladding by a specially developed Zr-base matrix alloy. The fuel meat retains a controllable porosity to accommodate fuel swelling. The optimal volume ratios between the components are: 64% fuel, 18% matrix, 18% pores. Properties of novel materials as well as fuel compositions on their base have been investigated. Method of fuel elements fabrication by capillary impregnation has been developed. The primary advantages of novel fuel are high uranium content (more than 15% in comparison with the standard UO 2 pelletized fuel rod), low temperature of fuel ( * d/tU) and serviceability under transient conditions. The use of the novel fuel might lead to natural uranium saving and reduced amounts of spent fuel as well as to optimization of Nuclear Plant operation conditions and improvements of their operation reliability and safety. As a result the economic efficiency shall increase and the cost of electric power shall decrease. (authors)

Hydrogen storage alloys for nickel/metal hydride battery

Energy Technology Data Exchange (ETDEWEB)

Kuriyama, Nobuhiro; Sakai, Tetsuo; Myamura, Hiroshi; Tanaka, Hideaki; Ishikawa, Hiroshi; Uehara, Itsuki [Osaka National Research Inst. (Japan)

1996-06-01

Efforts to improve performance of metal hydride electrodes such as substitution of alloy components, heat treatment, and surface treatment intended to change surface and bulk structure of hydrogen storage alloys, mainly LaNi{sub 5} based alloys, are reviewed. The importance of control of morphology is emphasized. (author)

Electrodeposition of platinum metals and alloys from chloride melts

Directory of Open Access Journals (Sweden)

Saltykova N.A.

2003-01-01

Full Text Available The structure of platinum metals and their alloys deposited by the electrolysis of chloride melts have been investigated. The cathodic deposits were both in the form of compact layers and dendrites. All the alloys of platinum metals obtained are solid solutions in the whole range of composition. Depending on the experimental conditions the layers had columnar, stratum and spiral (dissipative structures. The stratum and dissipative structures were observed in the case of alloys only.

Dry Sliding Friction and Wear Studies of Fly Ash Reinforced AA-6351 Metal Matrix Composites

Directory of Open Access Journals (Sweden)

M. Uthayakumar

2013-01-01

Full Text Available Fly ash particles are potentially used in metal matrix composites due to their low cost, low density, and availability in large quantities as waste by-products in thermal power plants. This study describes multifactor-based experiments that were applied to research and investigation on dry sliding wear system of stir-cast aluminum alloy 6351 with 5, 10, and 15 wt.% fly ash reinforced metal matrix composites (MMCs. The effects of parameters such as load, sliding speed, and percentage of fly ash on the sliding wear, specific wear rate, and friction coefficient were analyzed using Grey relational analysis on a pin-on-disc machine. Analysis of variance (ANOVA was also employed to investigate which design parameters significantly affect the wear behavior of the composite. The results showed that the applied load exerted the greatest effect on the dry sliding wear followed by the sliding velocity.

Impact toughness of laser surface alloyed Aluminium

CSIR Research Space (South Africa)

Mabhali, Luyolo AB

2012-03-01

Full Text Available with intermetallic phases and metal matrix composites were achieved during laser alloying. Brittle fracture of the SiC particles and transgranular cracking of the intermetallic phases was observed for the laser alloyed samples, while ductile fracture was observed...

Ductility dip cracking susceptibility of Inconel Filler Metal 52 and Inconel Alloy 690

International Nuclear Information System (INIS)

Kikel, J.M.; Parker, D.M.

1998-01-01

Alloy 690 and Filler Metal 52 have become the materials of choice for commercial nuclear steam generator applications in recent years. Filler Metal 52 exhibits improved resistance to weld solidification and weld-metal liquation cracking as compared to other nickel-based filler metals. However, recently published work indicates that Filler Metal 52 is susceptible to ductility dip cracking (DDC) in highly restrained applications. Susceptibility to fusion zone DDC was evaluated using the transverse varestraint test method, while heat affected zone (HAZ) DDC susceptibility was evaluated using a newly developed spot-on-spot varestraint test method. Alloy 690 and Filler Metal 52 cracking susceptibility was compared to the DDC susceptibility of Alloy 600, Filler Metal 52, and Filler Metal 625. In addition, the effect of grain size and orientation on cracking susceptibility was also included in this study. Alloy 690, Filler Metal 82, Filler Metal 52, and Filler Metal 625 were found more susceptible to fusion zone DDC than Alloy 600. Filler Metal 52 and Alloy 690 were found more susceptible to HAZ DDC when compared to wrought Alloy 600, Filler Metal 82 and Filler Metal 625. Filler Metal 52 exhibited the greatest susceptibility to HAZ DDC of all the weld metals evaluated. The base materials were found much more resistant to HAZ DDC in the wrought condition than when autogenously welded. A smaller grain size was found to offer greater resistance to DDC. For weld metal where grain size is difficult to control, a change in grain orientation was found to improve resistance to DDC

New technique for producing the alloys based on transition metals

International Nuclear Information System (INIS)

Dolukhanyan, S.K.; Aleksanyan, A.G.; Shekhtman, V.Sh.; Mantashyan, A.A.; Mayilyan, D.G.; Ter-Galstyan, O.P.

2007-01-01

In principle new technique was elaborated for obtaining the alloys of refractory metals by their hydrides compacting and following dehydrogenation. The elaborated technique is described. The conditions of alloys formation from different hydrides of appropriate metals was investigated in detail. The influence of the process parameters such as: chemical peculiarities, composition of source hydrides, phase transformation during dehydrogenation, etc. on the alloys formation were established. The binary and tertiary alloys of α and ω phases: Ti 0 .8Zr 0 .8; Ti 0 .66Zr 0 .33; Ti 0 .3Zr 0 .8; Ti 0 .2Zr 0 .8; Ti 0 .8Hf 0 .2; Ti 0 .6Hf 0 .4Ti 0 .66Zr 0 .23Hf 0 .11; etc were recieved. Using elaborated special hydride cycle, an earlier unknown effective process for formation of alloys of transition metals was realized. The dependence of final alloy structure on the composition of initial mixture and hydrogen content in source hydrides was established

Microstructure, Friction and Wear of Aluminum Matrix Composites

Science.gov (United States)

Florea, R. M.

2018-06-01

MMCs are made by dispersing a reinforcing material into a metal matrix. They are prepared by casting, although several technical challenges exist with casting technology. Achieving a homogeneous distribution of reinforcement within the matrix is one such challenge, and this affects directly on the properties and quality of composite. The aluminum alloy composite materials consist of high strength, high stiffness, more thermal stability, more corrosion and wear resistance, and more fatigue life. Aluminum alloy materials found to be the best alternative with its unique capacity of designing the materials to give required properties. In this work a composite is developed by adding silicon carbide in Aluminum metal matrix by mass ratio 5%, 10% and 15%. Mechanical tests such as hardness test and microstructure test are conducted.

An Assessment of Mechanical and Tribological Property of Hybrid Aluminium Metal Matrix Composite

Directory of Open Access Journals (Sweden)

R. Santosh Kumar

2017-04-01

Full Text Available Composite materials has huge requirement in the area of automobile, aerospace, and wear resistant applications. This study presents the synthesis of composite reinforced with SiC and Al2O3 using gravity stir casting. Stir casting is the manufacturing process that is incorporated to produce the composite material because of its extreme bonding capacity with base material. The composition of reinforcement with 6061 aluminium matrix is SiC-7.5% and Al2O3 -2.5% respectively. The average size of reinforcement particle is 30-40 microns. The synthesised composite casting is machined using EDM to prepare specimens for various tests. Microstructure study was carried and the microstructure images prove the existence and dispersion of reinforcement particles in the metal matrix. There is no visible porosity is observed. The hardness of the specimen is tested using Vickers hardness tester and found considerable increase when compare with parent alloy Al 6061. Also mechanical and tribological properties of hybrid Aluminium metal matrix composite were employed. The fortifying material, Silicon Carbide is composed of tetrahedral of carbon and silicon atoms with strong bonds in crystal lattice along with its excellent wear resistance property and alumina have high strength and wear resistance. To avoid enormous material wastage and to achieve absolute accuracy, wire-cut EDM process is capitalised to engrave the specimen as per required dimensions. Three Tensile test specimens were prepared, in order to achieve reliability in results as per ASTM- E8 standard, and the values were tabulated. Impact test was carried out and the readings were tabulated. Wear test was carried out using pin on disc wear test apparatus and the results show considerable increase in wear resistant property when compare with parent alloy Al6061.The above work proves the successful fabrication of composite and evaluation of properties.

Influence of size and volume fraction of SiC particulates on properties of ex situ reinforced Al-4.5Cu-3Mg metal matrix composite prepared by direct metal laser sintering process

Energy Technology Data Exchange (ETDEWEB)

Ghosh, Subrata Kumar [Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, Midnapore (West), Kharagpur 721302, West Bengal (India); Saha, Partha, E-mail: psaha@mech.iitkgp.ernet.in [Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, Midnapore (West), Kharagpur 721302, West Bengal (India); Kishore, Shyam [Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, Midnapore (West), Kharagpur 721302, West Bengal (India)

2010-07-15

Direct metal laser sintering (DMLS) process has a great potential to prepare metal matrix composites (MMCs) in fabrication of arbitrary shaped jobs through rapid manufacturing. In the present work, silicon carbide particulates reinforced aluminium based metal matrix composite was developed by direct metal laser sintering process. Influences of SiC particulate (SiCp) on density, porosity and microhardness of the composite were investigated. It shows that SiCp having 300 mesh size provides higher density and lower porosity because of lower clustering effect. Higher microhardness was achieved at 1200 mesh of reinforcement because of lower grain size. Microhardness increases with increase of volume fraction of SiCp and higher value was achieved at high reinforcement content of 30 vol.%. Microstructure was studied through scanning electron microscopy (SEM) and X-ray elemental mapping. Interfacial microstructure was also investigated and cracks were found in number of cases due to difference between co-efficient of thermal expansion of matrix alloy and SiCp.

Influence of size and volume fraction of SiC particulates on properties of ex situ reinforced Al-4.5Cu-3Mg metal matrix composite prepared by direct metal laser sintering process

International Nuclear Information System (INIS)

Ghosh, Subrata Kumar; Saha, Partha; Kishore, Shyam

2010-01-01

Direct metal laser sintering (DMLS) process has a great potential to prepare metal matrix composites (MMCs) in fabrication of arbitrary shaped jobs through rapid manufacturing. In the present work, silicon carbide particulates reinforced aluminium based metal matrix composite was developed by direct metal laser sintering process. Influences of SiC particulate (SiCp) on density, porosity and microhardness of the composite were investigated. It shows that SiCp having 300 mesh size provides higher density and lower porosity because of lower clustering effect. Higher microhardness was achieved at 1200 mesh of reinforcement because of lower grain size. Microhardness increases with increase of volume fraction of SiCp and higher value was achieved at high reinforcement content of 30 vol.%. Microstructure was studied through scanning electron microscopy (SEM) and X-ray elemental mapping. Interfacial microstructure was also investigated and cracks were found in number of cases due to difference between co-efficient of thermal expansion of matrix alloy and SiCp.

The thermodynamics of latent fingerprint corrosion of metal elements and alloys.

Science.gov (United States)

Bond, John W

2008-11-01

Redox reactions taking place between the surface of a metal and fingerprint residue have been expressed thermodynamically in terms of both the Nernst equation for reduction potential and the complexation constant for the formation of complex metal halide ions in aqueous solution. These expressions are used to explain experimental results for the corrosion of 10 different metal elements by fingerprint residue in air at room temperature. Corrosion of noble metals, such as silver and gold, supports the proposition that the degree of metal corrosion is enhanced by the presence of chloride ions in eccrine sweat. Extending the experiments to include 10 metal alloys enabled the construction of a fingerprint corrosion series for 20 different metals. Fingerprint corrosion on metals alloyed with > approximately 40% copper was found to display third level fingerprint detail. A comparison of both conventional ink on paper and digital (Livescan) fingerprinting techniques with fingerprints deposited on 9 Karat gold alloy has shown that gold alloy depositions are least susceptible to third level detail obliteration by poor fingerprint capturing techniques.

Effects of thermal aging on microstructures of low alloy steel–Ni base alloy dissimilar metal weld interfaces

International Nuclear Information System (INIS)

Choi, Kyoung Joon; Kim, Jong Jin; Lee, Bong Ho; Bahn, Chi Bum; Kim, Ji Hyun

2013-01-01

In this study, the advanced instrumental analysis has been performed to investigate the effect of long-term thermal aging on the microstructural evolution in the fusion boundary region between weld metal and low alloy steel in dissimilar metal welds. A representative dissimilar weld mock-up made of Alloy 690-Alloy 152-A533 Gr. B was fabricated and aged at 450 °C for 2750 h. The micro- and nano-scale characterization were conducted mainly near in a weld root region by using optical microscopy, scanning electron microscopy, transmission electron microscopy, and three dimensional atom probe tomography. It was observed that the weld root was generally divided into several regions including dilution zone in the Ni-base alloy weld metal, fusion boundary, and heat-affected zone in the low alloy steel. A steep gradient was shown in the chemical composition profile across the interface between A533 Gr. B and Alloy 152. The precipitation of carbides was also observed along and near the fusion boundary of as-welded and aged dissimilar metal joints. It was also found that the precipitation of Cr carbides was enhanced by the thermal aging near the fusion boundary

Effects of thermal aging on microstructures of low alloy steel–Ni base alloy dissimilar metal weld interfaces

Energy Technology Data Exchange (ETDEWEB)

Choi, Kyoung Joon; Kim, Jong Jin [Interdisciplinary School of Green Energy, Ulsan National Institute of Science and Technology (UNIST), 100 Banyeon-ri, Eonyang-eup, Ulju-gun, Ulsan 689-798 (Korea, Republic of); Lee, Bong Ho [National Center for Nanomaterials Technology (NCNT), Pohang University of Science and Technology (POSTECH), 77 Cheongam-ro, Nam-gu, Pohang, Gyeongbuk 790-784 (Korea, Republic of); Bahn, Chi Bum [Argonne National Laboratory, 9700 S. Cass Ave, Lemont, IL 60439 (United States); Kim, Ji Hyun, E-mail: kimjh@unist.ac.kr [Interdisciplinary School of Green Energy, Ulsan National Institute of Science and Technology (UNIST), 100 Banyeon-ri, Eonyang-eup, Ulju-gun, Ulsan 689-798 (Korea, Republic of)

2013-10-15

In this study, the advanced instrumental analysis has been performed to investigate the effect of long-term thermal aging on the microstructural evolution in the fusion boundary region between weld metal and low alloy steel in dissimilar metal welds. A representative dissimilar weld mock-up made of Alloy 690-Alloy 152-A533 Gr. B was fabricated and aged at 450 °C for 2750 h. The micro- and nano-scale characterization were conducted mainly near in a weld root region by using optical microscopy, scanning electron microscopy, transmission electron microscopy, and three dimensional atom probe tomography. It was observed that the weld root was generally divided into several regions including dilution zone in the Ni-base alloy weld metal, fusion boundary, and heat-affected zone in the low alloy steel. A steep gradient was shown in the chemical composition profile across the interface between A533 Gr. B and Alloy 152. The precipitation of carbides was also observed along and near the fusion boundary of as-welded and aged dissimilar metal joints. It was also found that the precipitation of Cr carbides was enhanced by the thermal aging near the fusion boundary.

Piezoelectric ceramic-reinforced metal matrix composites

OpenAIRE

2004-01-01

Composite materials comprising piezoelectric ceramic particulates dispersed in a metal matrix are capable of vibration damping. When the piezoelectric ceramic particulates are subjected to strain, such as the strain experienced during vibration of the material, they generate an electrical voltage that is converted into Joule heat in the surrounding metal matrix, thereby dissipating the vibrational energy. The piezoelectric ceramic particulates may also act as reinforcements to improve the mec...

Nano-structureal and nano-chemical analysis of Ni-based alloy/low alloy steel dissimilar metal weld interfaces

International Nuclear Information System (INIS)

Choi, Kyoung Joon; Shin, Sang Hun; Kim, Jong Jin; Jung, Ju Ang; Kim, Ji Hyun

2012-01-01

The dissimilar metal joints welded between Ni-based alloy, Alloy 690 and low alloy steel, A533 Gr. B with Alloy 152 filler metal were characterized by using optical microscope, scanning electron microscope, transmission electron microscope, secondary ion mass spectrometry and 3-dimensional atom probe tomography. It was found that in the weld root region, the weld was divided into several regions including unmixed zone in Ni-base alloy, fusion boundary, and heat-affected zone in the low alloy steel. The result of nanostructural and nanochemical analyses in this study showed the non-homogeneous distribution of elements with higher Fe but lower Mn, Ni and Cr in A533 Gr. B compared with Alloy 152, and the precipitation of carbides near the fusion boundary.

Nano-structureal and nano-chemical analysis of Ni-based alloy/low alloy steel dissimilar metal weld interfaces

Energy Technology Data Exchange (ETDEWEB)

Choi, Kyoung Joon; Shin, Sang Hun; Kim, Jong Jin; Jung, Ju Ang; Kim, Ji Hyun [Interdisciplinary School of Green Energy, Ulsan National Institute of Science and Technology (UNIST), Ulsan (Korea, Republic of)

2012-06-15

The dissimilar metal joints welded between Ni-based alloy, Alloy 690 and low alloy steel, A533 Gr. B with Alloy 152 filler metal were characterized by using optical microscope, scanning electron microscope, transmission electron microscope, secondary ion mass spectrometry and 3-dimensional atom probe tomography. It was found that in the weld root region, the weld was divided into several regions including unmixed zone in Ni-base alloy, fusion boundary, and heat-affected zone in the low alloy steel. The result of nanostructural and nanochemical analyses in this study showed the non-homogeneous distribution of elements with higher Fe but lower Mn, Ni and Cr in A533 Gr. B compared with Alloy 152, and the precipitation of carbides near the fusion boundary.

Laser surface alloying of aluminium with WC+Co+NiCr for improved wear resistance

CSIR Research Space (South Africa)

Nath, S

2012-03-01

Full Text Available Department of Metallurgical & Materials Engineering, IIT Kharagpur, West Bengal, India 2National Laser Centre, CSIR, Pretoria, South Africa Abstract In the present study, laser surface alloying of aluminium with WC+Co+NiCr (in the ratio of 70... be used for dispersion of ceramic materials into metallic matrix and hence, form a ceramic dispersed metal matrix composite on metallic substrate [3]. The advantages of laser surface alloying include refinement of the microstructure, uniform dispersion...

Oxidation behavior of U-2wt%Nb, Ti, and Ni alloys in air

International Nuclear Information System (INIS)

Ju, J. S.; Yoo, K. S.; Jo, I. J.; Gug, D. H.; Su, H. S.; Lee, E. P.; Bang, K. S.; Kim, H. D.

2003-01-01

For the long term storage safety study of the metallic spent fuel, U-Nb, U-Ti, U-Ni, U-Zr, and U-Hf simulated metallic uranium alloys, known as corrosion resistant alloys, were fabricated and oxidized in oxygen gas at 200 .deg. C-300 .deg. C. Simulated metallic uranium alloys were more corrosion resistant than pure uranium metal, and corrosion resistance increases Nb, Ni, Ti in that order. The oxidation rates of uranium alloys determined and activation energy was calculated for each alloy. The matrix microstructure of the test specimens were analyzed using OM, SEM, and EPMA. It was concluded that Nb was the best acceptable alloying elements for reducing corrosion of uranium metal considered to suitable as candidate

Microstructure and wear characteristics on Al alloy matrix composite reinforced with Ni perform

Energy Technology Data Exchange (ETDEWEB)

Park, Won Jo; Park, Cheol Hong; Kim, Hyung Jin; Huh, Sun Chul [Gyeongsang National University, Tongyeong, (Korea, Republic of)

2012-06-15

Al based composite reinforced with Nickel is used for diesel engine piston, because the thermal properties, strength and corrosion resistant are for better than Al alloy alone. For processing, the intermetallic compounds of Ni and Al improves wear resistance due to its high hardness. Existing process methods for MMC (metal matrix composite) using preform were manufactured under high-pressure. However, this causes deformation of the preform or weaknesses in the completed MMC. Low-pressure infiltration can prevent these problems, and there is an advantage of cost reduction in of production with small-scale of production equipment. In this study, the microstructure and wear characteristics of Al-based composite with Ni preform as reinforcement with low-pressure infiltration was analyzed.

Determination of the impurities in some pure metals, alloys, ores, plants, and coating materials with emission spectrography

Energy Technology Data Exchange (ETDEWEB)

Chao, C N; Lee, S L; Tsai, H T

1976-07-01

There are many methods in the instrumental analysis. Among them, the emission spectrographic methods are developed and compiled in analyzing diverse samples. Semi-quantitative method is used widely in general samples, such as alloys, ores, sands, plants, coating materials--etc. However, in quantitative analysis, determination of the metallic impurities contents in the pure metals depends upon the matrix effect. It is necessary to convert to the form identically for unknown and standard alike. Though the technique may be different, all of these methods are easily prepared and applied on new materials.

In-situ deformation studies of an aluminum metal-matrix composite in a scanning electron microscope

Science.gov (United States)

Manoharan, M.; Lewandowski, J. J.

1989-01-01

Tensile specimens made of a metal-matrix composite (cast and extruded aluminum alloy-based matrix reinforced with Al2O3 particulate) were tested in situ in a scanning electron microscope equipped with a deformation stage, to directly monitor the crack propagation phenomenon. The in situ SEM observations revealed the presence of microcracks both ahead of and near the crack-tip region. The microcracks were primarily associated with cracks in the alumina particles. The results suggest that a region of intense deformation exists ahead of the crack and corresponds to the region of microcracking. As the crack progresses, a region of plastically deformed material and associated microcracks remains in the wake of the crack.

Lithium alloys and metal oxides as high-capacity anode materials for lithium-ion batteries

International Nuclear Information System (INIS)

Liang, Chu; Gao, Mingxia; Pan, Hongge; Liu, Yongfeng; Yan, Mi

2013-01-01

Highlights: •Progress in lithium alloys and metal oxides as anode materials for lithium-ion batteries is reviewed. •Electrochemical characteristics and lithium storage mechanisms of lithium alloys and metal oxides are summarized. •Strategies for improving electrochemical lithium storage properties of lithium alloys and metal oxides are discussed. •Challenges in developing lithium alloys and metal oxides as commercial anodes for lithium-ion batteries are pointed out. -- Abstract: Lithium alloys and metal oxides have been widely recognized as the next-generation anode materials for lithium-ion batteries with high energy density and high power density. A variety of lithium alloys and metal oxides have been explored as alternatives to the commercial carbonaceous anodes. The electrochemical characteristics of silicon, tin, tin oxide, iron oxides, cobalt oxides, copper oxides, and so on are systematically summarized. In this review, it is not the scope to retrace the overall studies, but rather to highlight the electrochemical performances, the lithium storage mechanism and the strategies in improving the electrochemical properties of lithium alloys and metal oxides. The challenges and new directions in developing lithium alloys and metal oxides as commercial anodes for the next-generation lithium-ion batteries are also discussed

Metal Matrix Composite Solar Cell Metallization

Directory of Open Access Journals (Sweden)

Wilt David M.

2017-01-01

Full Text Available Advanced solar cells are moving to ever thinner formats in order to save mass and in some cases improve performance. As cells are thinned, the possibility that they may fracture or cleave due to mechanical stresses is increased. Fractures of the cell can degrade the overall device performance if the fracture propagates through the contact metallization, which frequently occurs. To address this problem, a novel semiconductor metallization system based on multi-walled carbon nanotube (CNT reinforcement, termed metal matrix composite (MMC metallization is under investigation. Electro-mechanical characterization of MMC films demonstrate their ability to provide electrical conductivity over >40 micron wide cracks in the underlying semiconductor, with the carbon nanotubes bridging the gap. In addition, these materials show a “self-healing” behaviour, electrically reconnecting at ~30 microns when strained past failure. Triple junction (TJ space cells with MMC metallization demonstrated no loss in Jsc after intentional fracture, whereas TJ cells with conventional metallization suffer up to 50% Jsc loss.

Effect of matrix constitution on interface of aluminium/δ-Al2O3 and strength of metal matrix composites

International Nuclear Information System (INIS)

Johansson, P.; Hutchinson, B.; Savage, S.J.

1992-06-01

Aluminium based fiber composites have been made by squeeze casting. The 'saffil' pre-forms used in the work employed aluminium oxide binder or silica binder. Two families of alloys have been used based either on high purity aluminium or 3% copper containing alloys. These were both alloyed with a range of magnesium contents from 0.1% to 5% with the aim of varying the degree of reaction and bonding between the matrix and the reinforcing fibres. Studies of macro- and micro structures have been performed as well as non-destructive testing by X-ray radiography. Tensile testing, three point bend tests on notched bars and wetting studies in a wetting balance are also included in the investigation. The structure of the squeeze cast products shows different zones. The extension and appearance of the zones are dependent on the alloy constitution. In general the surface of the casting have small equiaxed grains. This surface zone is replaced by a columnar grain zone which, in the center, transforms to an equiaxed crystal zone. Defects such as pores, fibre-free zones, and 'pockets' in the interface matrix/fiber have been found. Of these defects, only pores can be detected by X-ray radiography. Evaluation of tensile testing shows a relatively large scatter of results. The results reveal a dominant role of matrix composition on strength level. For the 20 vol% reinforced metals, with performs with silica binder, the maximum measured elongation was 3.5%. With alumina binder approximately half of the above mentioned ductility is obtained. The use of grain-refiner, Al-5Ti-B, decreases the ductility of the composite below 2%, independent of the type of binder. From 3-point bend tests fracture energies are estimated to vary between 0.3 and 0.6 Joule. The toughness is low. Studies of the wetting between pieces of ceramic pre-forms and molten Al-2Mg show that generally the wetting is poor. At the same time, the wettability of d-alumina with silicon oxide as binding medium was slightly

Electrochemical Impedance Spectroscopy Of Metal Alloys

Science.gov (United States)

Macdowell, L. G.; Calle, L. M.

1993-01-01

Report describes use of electrochemical impedance spectroscopy (EIS) to investigate resistances of 19 alloys to corrosion under conditions similar to those of corrosive, chloride-laden seaside environment of Space Transportation System launch site. Alloys investigated: Hastelloy C-4, C-22, C-276, and B-2; Inconel(R) 600, 625, and 825; Inco(R) G-3; Monel 400; Zirconium 702; Stainless Steel 304L, 304LN, 316L, 317L, and 904L; 20Cb-3; 7Mo+N; ES2205; and Ferralium 255. Results suggest electrochemical impedance spectroscopy used to predict corrosion performances of metal alloys.

Modelling of high temperature interfacial reactions in continuously reinforced Ti/SiC metal matrix composites (MMCs)

International Nuclear Information System (INIS)

Fox, K.M.

1993-01-01

Previous experimental work by Gundel and Wawner showed that the matrix alloy has a strong effect on reaction layer growth in Ti alloy/SCS-6 composite systems. A finite difference technique was used to model the reaction layer growth, which predicts the same trends as those exhibited by the experimental data. Matrix alloying elements such as Mo and Cr in metastable β alloys will affect the equilibrium compositions and diffusivities in the matrix, but matrix diffusion is not found to be rate controlling. Regular solution thermodynamic models indicate that the main affect of matrix composition is in controlling carbon-flux through the reaction layer by altering equilibrium C-TiC-Ti interfacial compositions. (orig.)

Fundamentals of radiation materials science metals and alloys

CERN Document Server

Was, Gary S

2017-01-01

The revised second edition of this established text offers readers a significantly expanded introduction to the effects of radiation on metals and alloys. It describes the various processes that occur when energetic particles strike a solid, inducing changes to the physical and mechanical properties of the material. Specifically it covers particle interaction with the metals and alloys used in nuclear reactor cores and hence subject to intense radiation fields. It describes the basics of particle-atom interaction for a range of particle types, the amount and spatial extent of the resulting radiation damage, the physical effects of irradiation and the changes in mechanical behavior of irradiated metals and alloys. Updated throughout, some major enhancements for the new edition include improved treatment of low- and intermediate-energy elastic collisions and stopping power, expanded sections on molecular dynamics and kinetic Monte Carlo methodologies describing collision cascade evolution, new treatment of t...

[The bonding mechanisms of base metals for metal-ceramic crown microstructure analysis of bonding agent and gold bond between porcelain and base metals].

Science.gov (United States)

Wang, C C; Hsu, C S

1996-06-01

The use of base metal alloys for porcelain fused to a metal crown and bridges has increased recently because of lower price, high hardness, high tensile strength and high elastic modulus. The addition of beryllium to base metal alloys increased fluidity and improved casting fitness. Beryllium also controlled surface oxidation and bonding strength. The bonding agent and gold bonding agent also affected the bonding strength between porcelain and metal alloys. Four commercially available ceramic base alloys were studied (two alloys contained beryllium element, another two did not). The purpose of this investigation was to study the microstructure between porcelain matrix, bonding agent and alloy matrix interfaces. A scanning electron micro-probe analyzer and energy dispersive X-ray spectroscopy (EDXS) were used to study the distribution of elements (Ni, Cr, Mo, Cu, O, Si, Sn, Al) in four base alloys. The following results were obtained: 1. The thickness of the oxidized layer of Rexillium III alloy and Unitbond alloy (contained beryllium) was thinner than Unibond alloy and Wiron 88 alloy (no beryllium). 2. The thickness of the oxidized layer of alloys in air (10 minutes and 30 minutes) was thinner in Unitbond (2.45 microns and 3.80 microns) and thicker in Wiron 88 (4.39 microns and 5.96 microns). 3. The thickness of the oxidized layer occurring for a duration of ten minutes (in vaccum) showed that the Rexillium III alloy was the thinnest (1.93 microns), and Wiron 88 alloy was the thickest (2.30 microns). But in thirty minutes (vacuum), Unitbond alloy was the thinnest (3.37 microns), and Wiron 88 alloy was the thickest (5.51 microns). 4. The intensity of Cr elements was increased obviously near the interface between Unitbond alloy, Wiron 88 alloy (no beryllium) and oxidized layer, but the intensity of Ni and Mo elements was slightly increased. The intensity of Cr element was not increased markedly between Rexillium III alloy, Unitbond alloy (beryllium) and oxidized

Metals and Alloys Material Stabilization Process Plan

Energy Technology Data Exchange (ETDEWEB)

RISENMAY, H.R.; BURK, R.A.

2000-05-18

This Plan outlines the process for brushing metal and alloys in accordance with the path forward discussed in the Integrated Project Management Plan for the Plutonium Finishing Plant Stabilization and Deactivation Project, HNF-3617, and requirements set forth in the Project Management Plan for Materials Stabilization, HNF-3605. This plan provides the basis for selection of the location to process, the processes involved, equipment to be used, and the characterization of the contents of the can. The scope of the process is from retrieval of metals and alloys from storage to transfer back to storage in a repackaged configuration.

Metals and Alloys Material Stabilization Process Plan

International Nuclear Information System (INIS)

RISENMAY, H.R.; BURK, R.A.

2000-01-01

This Plan outlines the process for brushing metal and alloys in accordance with the path forward discussed in the Integrated Project Management Plan for the Plutonium Finishing Plant Stabilization and Deactivation Project, HNF-3617, and requirements set forth in the Project Management Plan for Materials Stabilization, HNF-3605. This plan provides the basis for selection of the location to process, the processes involved, equipment to be used, and the characterization of the contents of the can. The scope of the process is from retrieval of metals and alloys from storage to transfer back to storage in a repackaged configuration

Mechanisms of diffusional phase transformations in metals and alloys

CERN Document Server

Aaronson, Hubert I; Lee, Jong K

2010-01-01

Developed by the late metallurgy professor and master experimentalist Hubert I. Aaronson, this collection of lecture notes details the fundamental principles of phase transformations in metals and alloys upon which steel and other metals industries are based. Mechanisms of Diffusional Phase Transformations in Metals and Alloys is devoted to solid-solid phase transformations in which elementary atomic processes are diffusional jumps, and these processes occur in a series of so-called nucleation and growth through interface migration. Instead of relying strictly on a pedagogical approach, it doc

Investigating aluminum alloy reinforced by graphene nanoflakes

Energy Technology Data Exchange (ETDEWEB)

Yan, S.J., E-mail: shaojiuyan@126.com [Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Dai, S.L.; Zhang, X.Y.; Yang, C.; Hong, Q.H.; Chen, J.Z. [Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Lin, Z.M. [Aviation Industry Corporation of China, Beijing 100022 (China)

2014-08-26

As one of the most important engineering materials, aluminum alloys have been widely applied in many fields. However, the requirement of enhancing their mechanical properties without sacrificing the ductility is always a challenge in the development of aluminum alloys. Thanks to the excellent physical and mechanical properties, graphene nanoflakes (GNFs) have been applied as promising reinforcing elements in various engineering materials, including polymers and ceramics. However, the investigation of GNFs as reinforcement phase in metals or alloys, especially in aluminum alloys, is still very limited. In this study, the aluminum alloy reinforced by GNFs was successfully prepared via powder metallurgy approach. The GNFs were mixed with aluminum alloy powders through ball milling and followed by hot isostatic pressing. The green body was then hot extruded to obtain the final GNFs reinforced aluminum alloy nanocomposite. The scanning electron microscopy and transmission electron microscope analysis show that GNFs were well dispersed in the aluminum alloy matrix and no chemical reactions were observed at the interfaces between the GNFs and aluminum alloy matrix. The mechanical properties' testing results show that with increasing filling content of GNFs, both tensile and yield strengths were remarkably increased without losing the ductility performance. These results not only provided a pathway to achieve the goal of preparing high strength aluminum alloys with excellent ductilitybut they also shed light on the development of other metal alloys reinforced by GNFs.

Interfacial reaction in cast WC particulate reinforced titanium metal matrix composites coating produced by laser processing

Science.gov (United States)

Liu, Dejian; Hu, Peipei; Min, Guoqing

2015-06-01

Laser injection of ceramic particle was conducted to produce particulate reinforced metal matrix composites (MMCs) coating on Ti-6Al-4V alloy. Cast WC particle (WCp) was used as injection reinforcement to avoid excessive release of carbon atoms into the melt pool. The interfaces and boundaries between WC and Ti matrix were investigated by electron microscopy study. Compared with single crystal WCp, cast WCp was an appropriate solution to control the reaction products (TiC) in the matrix and the total amount of reaction products was significantly reduced. Irregular-shape reaction layers were formed around cast WCp. The reaction layers consist of a W2C layer and a mixed layer of W and TiC. Such reaction layers are effective in load transfer under an external load.

Titanium alloys. Advances in alloys, processes, products and applications

International Nuclear Information System (INIS)

Blenkinsop, P.A.

1993-01-01

The last few years have been a period of consolidation of existing alloys and processes. While the aerospace industry remains the principal driving force for alloy development, the paper illustrates examples of new markets being established in 'older' alloys, by a combination of product/process development and a re-examination of engineering design parameters. Considerable attention is still being directed towards the titanium aluminide systems, but other more conventional alloy developments are underway aimed at specific engineering and process requirements, both in the aerospace and non-aerospace sectors. Both the advanced high temperature and conventional alloy developments are considered, before the paper goes on to assess the potential of new processes and products, like spray-forming, metal matrix composites and shaped-plate rolling. (orig.)

Overall mechanical properties of fiber-reinforced metal matrix composites for fusion applications

International Nuclear Information System (INIS)

You, J.H.; Bolt, H.

2002-01-01

The high-temperature strength and creep properties are among the crucial criteria for the structural materials of plasma facing components (PFC) of fusion reactors, as they will be subjected to severe thermal stresses. The fiber-reinforced metal matrix composites are a potential heat sink material for the PFC application, since the combination of different material properties can lead to versatile performances. In this article, the overall mechanical properties of two model composites based on theoretical predictions are presented. The matrix materials considered were a precipitation hardened CuCrZr alloy and reduced activation martensitic steel 'Eurofer'. Continuous SiC fibers were used for the reinforcement. The results demonstrate that yield stress, ultimate tensile strength, work hardening rate and creep resistance could be extensively improved by the fiber reinforcement up to fiber content of 40 vol.%. The influence of the residual stresses on the plastic behavior of the composites is also discussed

Ductile fracture surface morphology of amorphous metallic alloys

NARCIS (Netherlands)

Miskuf, J; Csach, K; Ocelik, [No Value; Bengus, VZ; Tabachnikova, ED; Duhaj, P; Ocelik, Vaclav

1999-01-01

Fracture surfaces of ductile failure of two types bulk amorphous metallic alloys were studied using quantitative and qualitative fractographic analysis. The observed fractographic behaviour of ductile failure in comparison with the ductile failure of amorphous alloy ribbons shows signs of the same

Many-Body Potentials For Binary Immiscible liquid Metal Alloys

International Nuclear Information System (INIS)

Karaguelle, H.

2004-01-01

The modified analytic embedded atom method (MAEAM) type many- body potentials have been constructed for three binary liquid immiscible alloy systems: Al-Pb, Ag-Ni, Ag- Cu. The MAEAM potential functions are fitted to both solid and liquid state properties for only liquid pure metals which consist the immiscible alloy. In order to test the reliability of the constructed MAEAM effective potentials, partial structure factors and pair distribution functions of these binary liquid metal alloys have been calculated using the thermodynamically self-consistent variational modified hypernetted chain (VMHNC) theory of liquids. A good agreement with the available experimental data for structure has

Production of titanium alloys with uniform distribution of heat resisting metals

International Nuclear Information System (INIS)

Reznichenko, V.A.; Goncharenko, T.V.; Khalimov, F.B.; Vojtechova, E.A.

1976-01-01

Consideration is given to the process of the formation of a titanium sponge alloyed with niobium or tantalum, in the joint metallic reduction of titanium, niobium and tantanum chlorides. A percentage composition of the phases observed and the structure of the alloyed sponge have been studied. It is shown that after one remelting operation of the alloyed sponge the alloys of titanium with niobium and tantalum have a uniform component distribution. At the stage of chloride reduction there appear solid solutions based on titanium and an alloying component. The stage of vacuum separation of the reaction mass is associated with a mutual dissolution of the primary phases and the formation of the solid solutions of the alloyed titanium sponge, which, by their composition, are close to the desired alloy composition. The principal features of the formation of a titanium sponge alloyed with niobium and tantalum are in a perfect agreemet with those typical of Ti-Mo and Ti-W sponges, therefore it can be assumed that these features will be also common to the other cases of the metallic reduction of titanium and refractory metals chlorides

Production of titanium alloys with uniform distribution of heat resisting metals

Energy Technology Data Exchange (ETDEWEB)

Reznichenko, V A; Goncharenko, T V; Khalimov, F B; Voitechova, E A

1976-01-01

Consideration is given to the process of the formation of a titanium sponge alloyed with niobium or tantalum, in the joint metallic reduction of titanium, niobium and tantanum chlorides. A percentage composition of the phases observed and the structure of the alloyed sponge have been studied. It is shown that after one remelting operation of the alloyed sponge the alloys of titanium with niobium and tantalum have a uniform component distribution. At the stage of chloride reduction there appear solid solutions based on titanium and an alloying component. The stage of vacuum separation of the reaction mass is associated with a mutual dissolution of the primary phases and the formation of the solid solutions of the alloyed titanium sponge, which, by their composition, are close to the desired alloy composition. The principal features of the formation of a titanium sponge alloyed with niobium and tantalum are in a perfect agreemet with those typical of Ti-Mo and Ti-W sponges, therefore it can be assumed that these features will be also common to the other cases of the metallic reduction of titanium and refractory metals chlorides.

Laser processing of metals and alloys

International Nuclear Information System (INIS)

Goswami, G.L.; Kumar, Dilip; Roy, P.R.

1988-01-01

Laser, due to its high degree of coherence can produce powder density in the range of 10 3 -10 11 W/mm 2 . This high power density of the laser beam enables it to be utilized for many industrial applications, e.g. welding, cutting, drilling, surface treatment, etc. Laser processing of materials has many advantages, e.g. good quality product at high processing speed, least heat affected zone, minimum distortion, etc. In addition, the same laser system can be utilized for different applications, a very cost effective factor for any industry. Therefore laser has been adopted for processing of different materials for a wide range of applications and is now replacing conventional materials processing techniques on commercial merits with several economic and metallurgical advantages. Applications of laser to process materials of different thicknesses varying from 0.1 mm to 100 mm have demonstrat ed its capability as an important manufacturing tool for engineering industries. While lasers have most widely been utilized in welding, cutting and drilling they have also found applications in surface treatment of metals and alloys, e.g. transfor mation hardening and annealing. More recently, there has been significant amount of research being undertaken in laser glazing, laser surface alloying and laser cladding for obtaining improved surface properties. This report reviews the stat us of laser processing of metals and alloys emphasising its metallurgical aspects a nd deals with the different laser processes like welding, cutting, drilling and surface treatment highlighting the types and choice of laser and its interaction with metals and alloys and the applications of these processes. (author). 93 refs., 32 figs., 7 tables

Fracture assessment for a dissimilar metal weld of low alloy steel and Ni-base alloy

Energy Technology Data Exchange (ETDEWEB)

Ogawa, Takuya, E-mail: takuya4.ogawa@toshiba.co.jp [Toshiba Corporation Power Systems Company, Power and Industrial Systems Research and Development Center, 8, Shinsugita-cho, Isogo-ku, Yokohama 235-8523 (Japan); Itatani, Masao; Saito, Toshiyuki; Hayashi, Takahiro; Narazaki, Chihiro; Tsuchihashi, Kentaro [Toshiba Corporation Power Systems Company, Power and Industrial Systems Research and Development Center, 8, Shinsugita-cho, Isogo-ku, Yokohama 235-8523 (Japan)

2012-02-15

Recently, instances of SCC in Ni-base alloy weld metal of light water reactor components have been reported. Despite the possibility of propagation of SCC crack to the fusion line between low alloy steel (LAS) of pressure vessel and Ni-base alloy of internal structure, a fracture assessment method of dissimilar metal welded joint has not been established. The objective of this study is to investigate a fracture mode of dissimilar metal weld of LAS and Ni-base alloy for development of a fracture assessment method for dissimilar metal weld. Fracture tests were conducted using two types of dissimilar metal weld test plates with semi-elliptical surface crack. In one of the test plates, the fusion line lies around the surface points of the surface crack and the crack tips at the surface points have intruded into LAS. Material ahead of the crack tip at the deepest point is Ni-base alloy. In the other, the fusion line lies around the deepest point of the surface crack and the crack tip at the deepest point has intruded into LAS. Material ahead of the crack tip at the deepest point is LAS. The results of fracture tests using the former type of test plate reveal that the collapse load considering the proportion of ligament area of each material gives a good estimation for fracture load. That is, fracture assessment based on plastic collapse mode is applicable to the former type of test plate. It is also understood that a fracture assessment method based on the elastic-plastic fracture mode is suitable for the latter type of test plate.

Corrosion behavior of metals and alloys in marine-industrial environment

Directory of Open Access Journals (Sweden)

Mariappan Natesan, Subbiah Selvaraj, Tharmakkannu Manickam and Gopalachari Venkatachari

2008-01-01

Full Text Available This work deals with atmospheric corrosion to assess the degrading effects of air pollutants on ferrous and non-ferrous metals and alloys, which are mostly used as engineering materials. An exposure study was conducted in the Tuticorin port area located on the east coast of South India, in the Gulf of Mannar with Sri Lanka to the southeast. Common engineering materials, namely mild steel, galvanized iron, Zn, Al, Cu and Cu–Zn alloys (Cu–27Zn, Cu–30Zn and Cu–37Zn, were used in the investigation. The site was chosen where the metals are exposed to marine and industrial atmospheres. Seasonal 1 to 12 month corrosion losses of these metals and alloys were determined by a weight loss method. The weight losses showed strong corrosion of mild steel, galvanized iron, Cu and Zn and minor effect on Al and Cu–Zn alloys. Linear regression analysis was conducted to study the mechanism of corrosion. The composition of corrosion products formed on the metal surfaces was identified by x-ray diffraction and Fourier transform infrared spectroscopy.

Proofs of cluster formation and transitions in liquid metals and alloys

International Nuclear Information System (INIS)

Filippov, E.S.

1985-01-01

Calculational and experimental proofs are presented indicating to existence of clusters in liquid metals and alloys. Systems of liquid alloys both on the base of ferrous metals and non-ferrous metals (Fe-C, Ni-C, Co-C, Fe-Ni, Ni-Mo, Co-Cr, Co-V as well as In-Sn, Bi-Sn, Si-Ge and others) are studied experimentally. It is shown that the general feature of the systems studied is sensitivity of a volume to change in structure, to replacement fcc structure on bcc or to initiation-dissociation of intermetallic compounds AxBy. It is shown that both in pure liquid metals and in their.alloys there are clusters as ordered aggregate of atoms

Formation and evolution of nanoporous bimetallic Ag-Cu alloy by electrochemically dealloying Mg-(Ag-Cu)-Y metallic glass

International Nuclear Information System (INIS)

Li, Ran; Wu, Na; Liu, Jijuan; Jin, Yu; Chen, Xiao-Bo; Zhang, Tao

2017-01-01

Highlights: • Uniform nanoporous Ag-Cu alloy was fabricated by dealloying Mg-based metallic glass. • The nanoporous structure was built up with numerous Ag-Cu ligaments. • The nanoporous ligaments show two-stage coarsening behavior with dealloying time. • The formation and evolution mechanisms of the nanoporous structure were clarified. • It could provide new guidance to the synthesis of nanoporous multi-component alloys. - Abstract: A three-dimensional nanoporous bimetallic Ag-Cu alloy with uniform chemical composition has been fabricated by dealloying Mg_6_5Ag_1_2_._5Cu_1_2_._5Y_1_0 metallic glass in dilute (0.04 M) H_2SO_4 aqueous solution under free-corrosion conditions. The nanoporous Ag-Cu evolves through two distinct stages. First, ligaments of the nanoporous structure, consisting of supersaturated Ag(Cu) solid solution with a constant Ag/Cu mole ratio of 1:1, are yielded. Second, with excessive immersion, some Cu atoms separate from the metastable nanoporous matrix and form spherical Cu particles on the sample surface. Formation and evolution mechanisms of the nanoporous structure are proposed.

Internal damping due to dislocation movements induced by thermal expansion mismatch between matrix and particles in metal matrix composites. [Al/SiC

Energy Technology Data Exchange (ETDEWEB)

Girand, C.; Lormand, G.; Fougeres, R.; Vincent, A. (GEMPPM, Villeurbanne (France))

1993-05-01

In metal matrix composites (MMCs), the mechanical 1 of the reinforcement-matrix interface is an important parameter because it governs the load transfer from matrix to particles, from which the mechanical properties of these materials are derived. Therefore, it would be useful to set out an experimental method able to characterize the interface and the adjacent matrix behaviors. Thus, a study has been undertaken by means of internal damping (I.D.) measurements, which are well known to be very sensitive for studying irreversible displacements at the atomic scale. More especially, this investigation is based on the fact that, during cooling of MMC's, stress concentrations originating from differences in coefficients of thermal expansion (C.T.E.) of matrix and particles should induce dislocation movements in the matrix surrounding the reinforcement; that is, local microplastic strains occur. Therefore, during I.D. measurements vs temperature these movements should contribute to MMCs I.D. in a process similar to those involved around first order phase transitions in solids. The aim of this paper is to present, in the case of Al/SiC particulate composites, new developments of this approach that has previously led to promising results in the case of Al-Si alloys.

Prevention of microcracking by REM addition to alloy 690 filler metal in laser clad welds

International Nuclear Information System (INIS)

Okauchi, Hironori; Saida, Kazuyoshi; Nishimoto, Kazutoshi

2011-01-01

Effect of REM addition to alloy 690 filler metal on microcracking prevention was verified in laser clad welding. Laser clad welding on alloy 132 weld metal or type 316L stainless steel was conducted using the five different filler metals of alloy 690 varying the La content. Ductility-dip crack occurred in laser clad welding when La-free alloy 690 filler metal was applied. Solidification and liquation cracks occurred contrarily in the laser cladding weld metal when the 0.07mass%La containing filler metal was applied. In case of laser clad welding on alloy 132 weld metal and type 316L stainless steel, the ductility-dip cracking susceptibility decreased, and solidification/liquation cracking susceptibilities increased with increasing the La content in the weld metal. The relation among the microcracking susceptibility, the (P+S) and La contents in every weld pass of the laser clad welding was investigated. Ductility-dip cracks occurred in the compositional range (atomic ratio) of La/(P+S) 0.99(on alloy 132 weld metal), >0.90 (on type 316L stainless steel), while any cracks did not occur at La/(P+S) being between 0.21-0.99 (on alloy 132 weld metal) 0.10-0.90 (on type 316L stainless steel). Laser clad welding test on type 316L stainless steel using alloy 690 filler metal containing the optimum La content verified that any microcracks did not occurred in the laser clad welding metal. (author)

Metal Matrix Composites Reinforced by Nano-Particles—A Review

Directory of Open Access Journals (Sweden)

Riccardo Casati

2014-03-01

Full Text Available Metal matrix composites reinforced by nano-particles are very promising materials, suitable for a large number of applications. These composites consist of a metal matrix filled with nano-particles featuring physical and mechanical properties very different from those of the matrix. The nano-particles can improve the base material in terms of wear resistance, damping properties and mechanical strength. Different kinds of metals, predominantly Al, Mg and Cu, have been employed for the production of composites reinforced by nano-ceramic particles such as carbides, nitrides, oxides as well as carbon nanotubes. The main issue of concern for the synthesis of these materials consists in the low wettability of the reinforcement phase by the molten metal, which does not allow the synthesis by conventional casting methods. Several alternative routes have been presented in literature for the production of nano-composites. This work is aimed at reviewing the most important manufacturing techniques used for the synthesis of bulk metal matrix nanocomposites. Moreover, the strengthening mechanisms responsible for the improvement of mechanical properties of nano-reinforced metal matrix composites have been reviewed and the main potential applications of this new class of materials are envisaged.

Metal Matrix Composite Coatings of Cupronickel Embedded with Nanoplatelets for Improved Corrosion Resistant Properties

Directory of Open Access Journals (Sweden)

Casey R. Thurber

2018-01-01

Full Text Available The deterioration of metals under the influence of corrosion is a costly problem faced by many industries. Therefore, particle-reinforced composite coatings are being developed in different technological fields with high demands for corrosion resistance. This work studies the effects of nanoplatelet reinforcement on the durability, corrosion resistance, and mechanical properties of copper-nickel coatings. A 90 : 10 Cu-Ni alloy was coelectrodeposited with nanoplatelets of montmorillonite (Mt embedded into the metallic matrix from electrolytic baths containing 0.05, 0.10, and 0.15% Mt. X-ray diffraction of the coatings indicated no disruption of the crystal structure with addition of the nanoplatelets into the alloy. The mechanical properties of the coatings improved with a 17% increase in hardness and an 85% increase in shear adhesion strength with nanoplatelet incorporation. The measured polarization resistance increased from 11.77 kΩ·cm2 for pure Cu-Ni to 33.28 kΩ·cm2 for the Cu-Ni-0.15% Mt coating after soaking in a simulated seawater environment for 30 days. The incorporation of montmorillonite also stabilized the corrosion potential during the immersion study and increased resistance to corrosion.

Cellular Magnesium Matrix Foam Composites for Mechanical Damping Applications

Science.gov (United States)

Shunmugasamy, Vasanth Chakravarthy; Mansoor, Bilal; Gupta, Nikhil

2016-01-01

The damping characteristics of metal alloys and metal matrix composites are relevant to the automotive, aerospace, and marine structures. Use of lightweight materials can help in increasing payload capacity and in decreasing fuel consumption. Lightweight composite materials possessing high damping capabilities that can be designed as structural members can greatly benefit in addressing these needs. In this context, the damping properties of lightweight metals such as aluminum and magnesium and their respective composites have been studied in the existing literature. This review focuses on analyzing the damping properties of aluminum and magnesium alloys and their cellular composites. The damping properties of various lightweight alloys and composites are compared on the basis of their density to understand the potential for weight saving in structural applications. Magnesium alloys are observed to possess better damping properties in comparison to aluminum. However, aluminum matrix syntactic foams reinforced with silicon carbide hollow particles possess a damping capacity and density comparable to magnesium alloy. By using the data presented in the study, composites with specific compositions and properties can be selected for a given application. In addition, the comparison of the results helps in identifying the areas where attention needs to be focused to address the future needs.

Stable carbides in transition metal alloys

International Nuclear Information System (INIS)

Piotrkowski, R.

1991-01-01

In the present work different techniques were employed for the identification of stable carbides in two sets of transition metal alloys of wide technological application: a set of three high alloy M2 type steels in which W and/or Mo were total or partially replaced by Nb, and a Zr-2.5 Nb alloy. The M2 steel is a high speed steel worldwide used and the Zr-2.5 Nb alloy is the base material for the pressure tubes in the CANDU type nuclear reactors. The stability of carbide was studied in the frame of Goldschmidt's theory of interstitial alloys. The identification of stable carbides in steels was performed by determining their metallic composition with an energy analyzer attached to the scanning electron microscope (SEM). By these means typical carbides of the M2 steel, MC and M 6 C, were found. Moreover, the spatial and size distribution of carbide particles were determined after different heat treatments, and both microstructure and microhardness were correlated with the appearance of the secondary hardening phenomenon. In the Zr-Nb alloy a study of the α and β phases present after different heat treatments was performed with optical and SEM metallographic techniques, with the guide of Abriata and Bolcich phase diagram. The α-β interphase boundaries were characterized as short circuits for diffusion with radiotracer techniques and applying Fisher-Bondy-Martin model. The precipitation of carbides was promoted by heat treatments that produced first the C diffusion into the samples at high temperatures (β phase), and then the precipitation of carbide particles at lower temperature (α phase or (α+β)) two phase field. The precipitated carbides were identified as (Zr, Nb)C 1-x with SEM, electron microprobe and X-ray diffraction techniques. (Author) [es

The evaluation of the use of metal alloy fuels in pressurized water reactors

International Nuclear Information System (INIS)

Lancaster, D.

1992-01-01

The use of metal alloy fuels in a PWR was investigated. It was found that it would be feasible and competitive to design PWRs with metal alloy fuels but that there seemed to be no significant benefits. The new technology would carry with it added economic uncertainty and since no large benefits were found it was determined that metal alloy fuels are not recommended. Initially, a benefit was found for metal alloy fuels but when the oxide core was equally optimized the benefit faded. On review of the optimization of the current generation of ''advanced reactors,'' it became clear that reactor design optimization has been under emphasized. Current ''advanced reactors'' are severely constrained. The AP-600 required the use of a fuel design from the 1970's. In order to find the best metal alloy fuel design, core optimization became a central effort. This work is ongoing

Matrix composition effects on the tensile properties of tungsten-molybdenum heavy alloys

International Nuclear Information System (INIS)

Bose, A.; German, R.N.

1990-01-01

Tungsten-base heavy alloys are liquid-phase sintered from mixed tungsten, nickel, and iron powders. The sintered product is a composite consisting of interlaced tungsten and solidified matrix (W-Ni-Fe) phases. These alloys are most useful in applications requiring high density, strength, and toughness. The design of improved tungsten heavy alloys has been the subject of several research investigations. Much success has taken place through improved processing, but parallel compositional studies have resulted in new microstructure-property combinations. As part of these investigations, the Ni/Fe ratio has been varied, with the general conclusion that optimal strength and ductility occur with a ratio between 2 and 4. Brittle intermetallic phases can form outside of this composition range. Historically, a 7/3 Ni/Fe ratio has been selected for processing studies. Recently, others reported higher ductilities and impact energies for 90 and 93 pct W heavy alloys with the 8/2 Ni/Fe ratio. Alternatively, these alloys can be strengthened by both solid solution and grain size refinement through incorporation of molybdenum, tantalum, or rhenium. These additions are soluble in both the tungsten and matrix phases and retard solution-reprecipitation during liquid phase sintering. In this study, the alloy composition was varied in the nickel/iron ratio and molybdenum was partially substituted for tungsten. The sintered tensile properties are assessed vs these compositional variations

Early stage crystallization kinetics in metallic glass-forming alloys

International Nuclear Information System (INIS)

Louzguine-Luzgin, Dmitri V.

2014-01-01

Highlights: • Heterogeneous nucleation may precede the homogeneous one in an alloy. • High kinetic constants and the nucleation rate at the initial stage. • Metallic glasses have heterogeneous nucleation sites which saturate later. -- Abstract: The crystallization kinetics and structural changes of a few metallic glassy alloys were monitored using X-ray diffraction, transmission electron microscopy, differential scanning and isothermal calorimetry methods. Microstructural observations were used to estimate the nucleation and growth rates. A clear comparison of the differences in the crystallization kinetics in the metallic glassy samples is observed at the early and later crystallization stages

Surface studies of liquid metals and alloys

International Nuclear Information System (INIS)

Bastasz, Robert

2003-01-01

Liquid metals and alloys have been proposed for use in nuclear fusion reactors to serve as replaceable plasma-facing surfaces that remove particles and heat from reacting plasmas. Several materials are being considered for this purpose including lithium, gallium, and tin as well as some of the alloys made from these elements. In order to better understand the properties of liquid surfaces, the technique of low-energy ion scattering was used to examine the surface composition of several of these materials in vacuum as a function of temperature. Oxygen is found to rapidly segregate to the surface of several metallic liquids. The segregation process can be interpreted using a simple thermodynamic model based on Gibbs theory. In the case of an alloy of Sn and Li, Li also segregates to the liquid surface. This provides a means to produce a surface enriched in Li, which is more plasma compatible than Sn, without the need to handle large quantities of liquid Li. (author)

Molybdenum-A Key Component of Metal Alloys

Science.gov (United States)

Kropschot, S.J.

2010-01-01

Molybdenum, whose chemical symbol is Mo, was first recognized as an element in 1778. Until that time, the mineral molybdenite-the most important source of molybdenum-was believed to be a lead mineral because of its metallic gray color, greasy feel, and softness. In the late 19th century, French metallurgists discovered that molybdenum, when alloyed (mixed) with steel in small quantities, creates a substance that is remarkably tougher than steel alone and is highly resistant to heat. The alloy was found to be ideal for making tools and armor plate. Today, the most common use of molybdenum is as an alloying agent in stainless steel, alloy steels, and superalloys to enhance hardness, strength, and resistance to corrosion.

Diffusion and surface alloying of gradient nanostructured metals

Directory of Open Access Journals (Sweden)

Zhenbo Wang

2017-03-01

Full Text Available Gradient nanostructures (GNSs have been optimized in recent years for desired performance. The diffusion behavior in GNS metals is crucial for understanding the diffusion mechanism and relative characteristics of different interfaces that provide fundamental understanding for advancing the traditional surface alloying processes. In this paper, atomic diffusion, reactive diffusion, and surface alloying processes are reviewed for various metals with a preformed GNS surface layer. We emphasize the promoted atomic diffusion and reactive diffusion in the GNS surface layer that are related to a higher interfacial energy state with respect to those in relaxed coarse-grained samples. Accordingly, different surface alloying processes, such as nitriding and chromizing, have been modified significantly, and some diffusion-related properties have been enhanced. Finally, the perspectives on current research in this field are discussed.

Effect of alloying on elastic properties of ZrN based transition metal nitride alloys

KAUST Repository

Kanoun, Mohammed; Goumri-Said, Souraya

2014-01-01

We report the effect of composition and metal sublattice substitutional element on the structural, elastic and electronic properties of ternary transition metal nitrides Zr1-xMxN with M=Al, Ti, Hf, V, Nb, W and Mo. The analysis of the elastic constants, bulk modulus, shear modulus, Young's modulus, and Poisson's ratio provides insights regarding the mechanical behavior of Zr1-xMxN. We predict that ternary alloys are more ductile compared to their parent binary compounds. The revealed trend in the mechanical behavior might help for experimentalists on the ability of tuning the mechanical properties during the alloying process by varying the concentration of the transition metal. © 2014 Elsevier B.V.

Effect of alloying on elastic properties of ZrN based transition metal nitride alloys

KAUST Repository

Kanoun, Mohammed

2014-09-01

We report the effect of composition and metal sublattice substitutional element on the structural, elastic and electronic properties of ternary transition metal nitrides Zr1-xMxN with M=Al, Ti, Hf, V, Nb, W and Mo. The analysis of the elastic constants, bulk modulus, shear modulus, Young\\'s modulus, and Poisson\\'s ratio provides insights regarding the mechanical behavior of Zr1-xMxN. We predict that ternary alloys are more ductile compared to their parent binary compounds. The revealed trend in the mechanical behavior might help for experimentalists on the ability of tuning the mechanical properties during the alloying process by varying the concentration of the transition metal. © 2014 Elsevier B.V.

A study of the diffusional behavior of a two-phase metal matrix composite exposed to a high temperature environment

Science.gov (United States)

Tenney, D. R.

1974-01-01

The progress of diffusion-controlled filament-matrix interaction in a metal matrix composite where the filaments and matrix comprise a two-phase binary alloy system was studied by mathematically modeling compositional changes resulting from prolonged elevated temperature exposure. The analysis treats a finite, diffusion-controlled, two-phase moving-interface problem by means of a variable-grid finite-difference technique. The Ni-W system was selected as an example system. Modeling was carried out for the 1000 to 1200 C temperature range for unidirectional composites containing from 6 to 40 volume percent tungsten filaments in a Ni matrix. The results are displayed to show both the change in filament diameter and matrix composition as a function of exposure time. Compositional profiles produced between first and second nearest neighbor filaments were calculated by superposition of finite-difference solutions of the diffusion equations.

Analysis of semi-solid processing for metal matrix composite synthesis using factorial design

Directory of Open Access Journals (Sweden)

Kratus Ranieri

2012-02-01

Full Text Available The main goal in this work is to conduct a quantitative analysis of the mechanical stir casting process for obtaining particulate metal matrix composites. A combined route of stirring at semi-solid state followed by stirring at liquid state is proposed. A fractional factorial design was developed to investigate the influence and interactions of factors as: time, rotation, initial fraction and particle size, on the incorporated fraction. The best incorporations were obtained with all factors at high levels, as well as that very long stirring periods have no strong influence being particle size and rotation the most important factors on the incorporated fraction. Particle wetting occurs during stirring at semi-solid state, highlighting the importance of the interactions between particles and the alloy globularized phase. The role of the alloying element Mg as a wettability-promoting agent is discussed. The shear forces resulting from the stirring system is emphasized and understood as the effect of rotation itself added to the propeller blade geometry.

Precious-metal-base advanced materials

International Nuclear Information System (INIS)

Nowicki, T.; Carbonnaux, C.

1993-01-01

Precious metals constitute also the base of several advanced materials used in the industry in hundreds of metric tons. Platinum alloys have been used as structural materials for equipments in the glass industry. The essential reason for this is the excellent resistance of platinum alloys to oxidation and electrolytical corrosion in molten glasses at temperatures as high as 1200-1500 C. The major drawback is a weak creep resistance. The unique way for significant improvement of platinum base materials creep resistance is a strengthening by an oxide dispersion (ODS). In the case of CLAL's patented ''Plativer'' materials, 0.05 wt% of Y 2 O 3 is incorporated within the alloy matrix by the flame spraying process. Further improvement of platinum base materials is related, in the authors opinion, to the development of precious metals base intermetallics. Another interesting applications of precious metals are silver base electrical contacts. They are in fact silver matrix composites containing varying amounts of well-dispersed particles of constituents such as CdO, SnO 2 , Ni, WC or C. In the case of such materials, particular properties are required and tested : resistance to arc erosion, resistance to welding and contact resistance. Many other technically fascinating precious metals base materials exist: brazing alloys for assembling metals, superconductors and ceramics; dental materials including magnetic biocompatible alloys; silver composites for superconductor wire jackets. The observation of current evolution indicates very clearly that precious metals cannot be replaced by common metals because of their unique characteristics due to their atomic level properties

Corrosion performance of new Zircaloy-2-based alloys

International Nuclear Information System (INIS)

Rudling, P.; Mikes-Lindbaeck, M.; Lethinen, B.; Andren, H.O.; Stiller, K.

1994-01-01

A material development project was initiated to develop a new zirconium alloy, outside the ASTM specifications for Zircaloy-2 and Zircaloy-4, with optimized hydriding and corrosion properties for both boiling water reactors and pressurized water reactors. A number of different alloys were manufactured. These alloys were long-term corrosion tested in autoclaves at 400 C in steam. Also, a 520 C/24 h steam test was carried out. The zirconium metal microstructure and the chemistry of precipitates were characterized by analytical electron microscopy. The metal matrix chemistry was determined by atom probe analysis. The paper describes the correlations between corrosion material performance and zirconium alloy microstructure

Properties of cemented carbides alloyed by metal melt treatment

International Nuclear Information System (INIS)

Lisovsky, A.F.

2001-01-01

The paper presents the results of investigations into the influence of alloying elements introduced by metal melt treatment (MMT-process) on properties of WC-Co and WC-Ni cemented carbides. Transition metals of the IV - VIll groups (Ti, Zr, Ta, Cr, Re, Ni) and silicon were used as alloying elements. It is shown that the MMT-process allows cemented carbides to be produced whose physico-mechanical properties (bending strength, fracture toughness, total deformation, total work of deformation and fatigue fracture toughness) are superior to those of cemented carbides produced following a traditional powder metallurgy (PM) process. The main mechanism and peculiarities of the influence of alloying elements added by the MMT-process on properties of cemented carbides have been first established. The effect of alloying elements on structure and substructure of phases has been analyzed. (author)

Relaxation processes during amorphous metal alloys heating

International Nuclear Information System (INIS)

Malinochka, E.Ya.; Durachenko, A.M.; Borisov, V.T.

1982-01-01

Behaviour of Te+15 at.%Ge and Fe+13 at.%P+7 at.%C amorphous metal alloys during heating has been studied using the method of differential scanning calorimetry (DSC) as the most convenient one for determination of the value of heat effects, activation energies, temperature ranges of relaxation processes. Thermal effects corresponding to high-temperature relaxation processes taking place during amorphous metal alloys (AMA) heating are detected. The change of ratio of relaxation peaks values on DSC curves as a result of AMA heat treatment can be explained by the presence of a number of levels of inner energy in amorphous system, separated with potential barriers, the heights of which correspond to certain activation energies of relaxation processes

Dielectric matrix, dynamical matrix and phonon dispersion in hcp transition metal scandium

International Nuclear Information System (INIS)

Singh, Joginder; Singh, Natthi; Prakash, S.

1976-01-01

Complete dielectric matrix is evaluated for hcp transition metal scandium using the non-interacting s- and d-band model. The local field corrections which are consequence of the non-diagonal part of the dielectric matrix are calculated explicitly. The free electron approximation is used for the s-electrons and the simple tight-binding approximation is used for the d-electrons. The theory developed by Singh and others is used to invert the dielectric matrix and the explicit expressions for the dynamical matrix are obtained. The phonon dispersion relations are investigated by using the renormalized Animalu transition metal model potential (TMMP) for bare ion potential. The contribution due to non-central forces which arise due to local fields is found to be 20%. The results are found in resonably good agreement with the experimental values. (author)

Metal Compression Forming of aluminum alloys and metal matrix composites

Energy Technology Data Exchange (ETDEWEB)

Viswanathan, S.; Ren, W.; Porter, W.D.; Brinkman, C.R.; Sabau, A.S.; Purgert, R.M.

2000-02-01

Metal Compression Forming (MCF) is a variant of the squeeze casting process, in which molten metal is allowed to solidify under pressure in order to close porosity and form a sound part. However, the MCF process applies pressure on the entire mold face, thereby directing pressure on all regions of the casting and producing a uniformly sound part. The process is capable of producing parts with properties close to those of forgings, while retaining the near net shape, complexity in geometry, and relatively low cost of the casting process.

Effects of ultraviolet irradiation on bonding strength between Co-Cr alloy and citric acid-crosslinked gelatin matrix.

Science.gov (United States)

Inoue, Motoki; Sasaki, Makoto; Katada, Yasuyuki; Taguchi, Tetsushi

2014-02-01

Novel techniques for creating a strong bond between polymeric matrices and biometals are required. We immobilized polymeric matrices on the surface of biometal for drug-eluting stents through covalent bond. We performed to improve the bonding strength between a cobalt-chromium alloy and a citric acid-crosslinked gelatin matrix by ultraviolet irradiation on the surface of cobalt-chromium alloy. The ultraviolet irradiation effectively generated hydroxyl groups on the surface of the alloy. The bonding strength between the gelatin matrix and the alloy before ultraviolet irradiation was 0.38 ± 0.02 MPa, whereas it increased to 0.48 ± 0.02 MPa after ultraviolet irradiation. Surface analysis showed that the citric acid derivatives occurred on the surface of the cobalt-chromium alloy through ester bond. Therefore, ester bond formation between the citric acid derivatives active esters and the hydroxyl groups on the cobalt-chromium alloy contributed to the enhanced bonding strength. Ultraviolet irradiation and subsequent immobilization of a gelatin matrix using citric acid derivatives is thus an effective way to functionalize biometal surfaces.

Wetting of refractory metals with copper base alloys

International Nuclear Information System (INIS)

Anikeev, E.F.; Kostikov, V.I.; Chepelenko, V.N.; Batov, V.M.

1978-01-01

The effect is studied of phosphorus upon the wetting of molybdenum, niobium and tantalum by an alloy of the system copper-silver (10%) as a function of contact time and phosphorus concentration. Experiments have been conducted in vacuum of 5x10 -4 mm Hg at 900 deg C. It is established that the introduction of phosphorus into a copper-silver alloy improves the wetting of molybdenum, niobium and tantalum. Formation of intermetallic compounds on the alloy-refractory metal interface can be avoided by adjusting the time of contact of the solder with molybdenum, niobium and tantalum. As a solder with 2.9% phosphorus spreads well over copper, it is suggested to use said solder for brazing copper and the investigated refractory metals in items intended for service at temperatures of up to 600 deg C

Elementary characterization of Ti metal alloys used in implant dentistry

Energy Technology Data Exchange (ETDEWEB)

Torres, Catarina A. M. P.; Paschuk, Sergei A.; Rocha, Anna S. S.; Corrêa, Janine Nicolosi [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba, PR (Brazil); Deniak, Valeriy [Instituto de Pesquisa Pelé Pequeno Príncipe, Curitiba, PR (Brazil); Camargo, Liliane [Universidade Paranaense, Umuarama, PR (Brazil); Assis, J.T, E-mail: cata-montenegro@bol.com.br, E-mail: spaschuk@gmail.com, E-mail: denyak@gmail.com, E-mail: lili_camargo2@hotmail.com, E-mail: joaquim@iprj.uerj.br [Universidade do Estado do Rio de Janeiro (UERJ), Nova Friburgo, RJ (Brazil)

2017-07-01

The main goal of present work is analytical characterization of standard dental implants broadly used by Brazilian dentists. An ideal biological alloy for dental implants must have very high biocompatibility, which means that such material should not provoke any serious adverse tissue response. Dental implants are generally marketed as commercially pure titanium (TiCP) due to their excellent mechanical and physical properties. However, sometimes other alloys are employed and consequently it is essential to study the chemical elements present in those alloys that could bring prejudice for the health. Present work investigated TiCP metal alloys used for dental implant manufacturing and evaluated the presence of elements. For alloy characterization and identification of elements it was used EDXRF technique. This method allows to perform the qualitative and quantitative analysis of the materials using the spectra of the characteristic X-rays emitted by the elements present in the metal samples. The experimental setup was based on two X- ray tubes, Mini X model with Ag and Au targets and X-123SDD detector (AMPTEK) and a 0.5 mm Cu collimator, developed due to specific sample geometrical and topography characteristics. Obtained results showed that implant alloys are not exactly TiCP but were manufactured using Ti-Al-V alloy, which contained Fe, Ni, Cu and Zn. The presence of such metals as Al and V in all studied samples shows very clear that studied implants were not manufactured from TiCP alloy. Moreover, according to the American Society for Testing and Materials (ASTM), these elements should not be present in TiCP. (author)

Elementary characterization of Ti metal alloys used in implant dentistry

International Nuclear Information System (INIS)

Torres, Catarina A. M. P.; Paschuk, Sergei A.; Rocha, Anna S. S.; Corrêa, Janine Nicolosi; Deniak, Valeriy; Camargo, Liliane; Assis, J.T

2017-01-01

The main goal of present work is analytical characterization of standard dental implants broadly used by Brazilian dentists. An ideal biological alloy for dental implants must have very high biocompatibility, which means that such material should not provoke any serious adverse tissue response. Dental implants are generally marketed as commercially pure titanium (TiCP) due to their excellent mechanical and physical properties. However, sometimes other alloys are employed and consequently it is essential to study the chemical elements present in those alloys that could bring prejudice for the health. Present work investigated TiCP metal alloys used for dental implant manufacturing and evaluated the presence of elements. For alloy characterization and identification of elements it was used EDXRF technique. This method allows to perform the qualitative and quantitative analysis of the materials using the spectra of the characteristic X-rays emitted by the elements present in the metal samples. The experimental setup was based on two X- ray tubes, Mini X model with Ag and Au targets and X-123SDD detector (AMPTEK) and a 0.5 mm Cu collimator, developed due to specific sample geometrical and topography characteristics. Obtained results showed that implant alloys are not exactly TiCP but were manufactured using Ti-Al-V alloy, which contained Fe, Ni, Cu and Zn. The presence of such metals as Al and V in all studied samples shows very clear that studied implants were not manufactured from TiCP alloy. Moreover, according to the American Society for Testing and Materials (ASTM), these elements should not be present in TiCP. (author)

Machinability study of Al-TiC metal matrix composite

Directory of Open Access Journals (Sweden)

Siddappa P. N.

2018-01-01

Full Text Available Aluminum Metal Matrix Composites have emerged as an advanced class of structural materials have a combination of different, superior properties compared to an unreinforced matrix, which can result in a number of service benefits such as increased strength, higher elastic moduli, higher service temperature, low CTE, improved wear resistance, high toughness, etc. The excellent mechanical properties of these materials together with weight saving makes them very attractive for a variety of engineering applications in aerospace, automotive, electronic industries, etc. Hence, these materials provide as alternative substitutes for conventional engineering materials when specific mechanical properties necessary for required applications. In this work an attempt is made to study the machining parameters of Al6061/TiC MMC. The composite is developed by reinforcing TiC particles in varying proportions of 3, 6, 9 and 12 % weight fractions to the Al6061 matric alloy through stir casting technique. Cutting forces were measured by varying cutting speed and feed rate with constant depth of cut for different % weight fractions. The results showed that the cutting force increases with the increase of feed rate and decreases with the increase of cutting speed for all the weight fractions. Cutting parameters were optimized using Taguchi technique.

t matrix of metallic wire structures

International Nuclear Information System (INIS)

Zhan, T. R.; Chui, S. T.

2014-01-01

To study the electromagnetic resonance and scattering properties of complex structures of which metallic wire structures are constituents within multiple scattering theory, the t matrix of individual structures is needed. We have recently developed a rigorous and numerically efficient equivalent circuit theory in which retardation effects are taken into account for metallic wire structures. Here, we show how the t matrix can be calculated analytically within this theory. We illustrate our method with the example of split ring resonators. The density of states and cross sections for scattering and absorption are calculated, which are shown to be remarkably enhanced at resonant frequencies. The t matrix serves as the basic building block to evaluate the interaction of wire structures within the framework of multiple scattering theory. This will open the door to efficient design and optimization of assembly of wire structures

Outstanding resistance and passivation behaviour of new Fe-Co metal-metal glassy alloys in alkaline media.

Directory of Open Access Journals (Sweden)

Khadijah M Emran

Full Text Available The electrochemical behavior of the oxide layers on two metal-metal glassy alloys, Fe78Co9Cr10Mo2Al1 (VX9and Fe49Co49V2 (VX50 (at.%, were studied using electrochemical techniques including electrochemical frequency modulation (EFM, electrochemical impedance spectroscopy (EIS and cyclic polarization (CP measurements. The morphology and composition of the alloy surfaces were investigated using X-ray photoelectron spectroscopy (XPS, scanning electron microscopy (SEM and atomic force microscopy (AFM. The corrosion rate and surface roughness of both alloys increased as the concentration of NaOH in aqueous solution was raised. The presence of some protective elements in the composition of the alloys led to the formation of a spontaneous passive layer on the alloy surface. The higher resistance values of both alloys were associated with the magnitude of the dielectric properties of the passive films formed on their surfaces. Both alloys are classified as having outstanding resistance to corrosion, which results from the formation of a passive film that acts as an efficient barrier to corrosion in alkaline solution.

TEM of nanostructured metals and alloys

International Nuclear Information System (INIS)

Karnthaler, H.P.; Waitz, T.; Rentenberger, C.; Mingler, B.

2004-01-01

Nanostructuring has been used to improve the mechanical properties of bulk metals and alloys. Transmission electron microscopy (TEM) including atomic resolution is therefore appropriate to study these nanostructures; four examples are given as follows. (1) The early stages of precipitation at RT were investigated in an Al-Mg-Si alloy. By high resolution TEM it is shown that the precipitates lie on (0 0 1) planes having an ordered structure. (2) In Co alloys the fronts of martensitic phase transformations were analysed showing that the transformation strains are very small thus causing no surface relief. (3) Re-ordering and recrystallization were studied by in situ TEM of an Ni 3 Al alloy being nanocrystalline after severe plastic deformation. (4) In NiTi severe plastic deformation is leading to the formation of amorphous shear bands. From the TEM analysis it is concluded that the amorphization is caused by plastic shear instability starting in the shear bands

Preparation of rare earth and other metal alloys containing aluminum and silicon

International Nuclear Information System (INIS)

Mitchell, A.; Goldsmith, J.R.; Gray, M.

1981-01-01

A method is provided for making alloys of aluminum and silicon with a third metal which may be a rare earth or a member of groups 4b, 5b, or 6b of the periodic table. The flux system CaF 2 -CaO-Al 2 O 3 is used as a solvent to provide a reactive medium for the alloy-forming reactions. Aluminum is supplied as a reducing agent, and silicon is added as a sink for the alloying metal. The resulting alloy may be used in steels. (L.L.)

Nuclear-waste encapsulation by metal-matrix casting

International Nuclear Information System (INIS)

Nelson, R.G.; Nesbitt, J.F.; Slate, S.C.

1981-05-01

Several encapsulation casting processes are described that were developed or used at the Pacific Northwest Laboratory to embed simulated high-level wastes of two different forms (glass marbles and ceramic pellets) in metal matrices. Preliminary evaluations of these casting processes and the products are presented. Demonstrations have shown that 5- to 10-mm-dia glass marbles can be encapsulated on an engineering scale with lead or lead alloys by gravity or vacuum processes. Marbles approx. 12 mm in dia were successfully encapsulated in a lead alloy on a production scale. Also, 4- to 9-mm-dia ceramic pellets in containers of various sizes were completely penetrated and the individual pellets encased with aluminum-12 wt % silicon alloy by vacuum processes. Indications are that of the casting processes tested, aluminum 12 wt % silicon alloy vacuum-cast around ceramic pellets had the highest degree of infiltration or coverage of pellet surfaces

Thermal Aging Effects on Heat Affected Zone of Alloy 600 in Dissimilar Metal Weld

Energy Technology Data Exchange (ETDEWEB)

Ham, Jun Hyuk; Choi, Kyoung Joon; Yoo, Seung Chang; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

2016-05-15

Dissimilar metal weld (DMW), consists of Alloy 600, Alloy 182, and A508 Gr.3, is now being widely used as the reactor pressure vessel penetration nozzle and the steam generator tubing material for pressurized water reactors (PWR) because of its mechanical property, thermal expansion coefficient, and corrosion resistance. The heat affected zone (HAZ) on Alloy 600 which is formed by welding process is critical to crack. According to G.A. Young et al. crack growth rates (CGR) in the Alloy 600 HAZ were about 30 times faster than those in the Alloy 600 base metal tested under the same conditions [3]. And according to Z.P. Lu et al. CGR in the Alloy 600 HAZ can be more than 20 times higher than that in its base metal. To predict the life time of components, there is a model which can calculate the effective degradation years (EDYs) of the material as a function of operating temperature. This study was conducted to investigate how thermal aging affects the hardness of dissimilar metal weld from the fusion boundary to Alloy 600 base metal and the residual strain at Alloy 600 heat affected zone. Following conclusions can be drawn from this study. The hardness, measured by Vickers hardness tester, peaked near the fusion boundary between Alloy 182 and Alloy 600, and it decreases as the picked point goes to Alloy 600 base metal. Even though the formation of precipitate such as Cr carbide, thermal aging doesn't affect the value and the tendency of hardness because of reduced residual stress. According to kernel average misorientation mapping, residual strain decreases when the material thermally aged. And finally, in 30 years simulated specimen, the high residual strain almost disappears. Therefore, the influence of residual strain on primary water stress corrosion cracking can be diminished when the material undergoes thermal aging.

On the resistivity of metal-tellurium alloys for low concentrations of tellurium

International Nuclear Information System (INIS)

Gorecki, J.

1982-04-01

The resistivity and thermoelectric power of metal-tellurium liquid alloys have been discussed for the case of small tellurium concentration. Nearly free electron model of conduction band has been used. The rapid increase of resistivity in transition metal-tellurium alloys has been predicted. (author)

Lithium alloy negative electrodes

Science.gov (United States)

Huggins, Robert A.

The 1996 announcement by Fuji Photo Film of the development of lithium batteries containing convertible metal oxides has caused a great deal of renewed interest in lithium alloys as alternative materials for use in the negative electrode of rechargeable lithium cells. The earlier work on lithium alloys, both at elevated and ambient temperatures is briefly reviewed. Basic principles relating thermodynamics, phase diagrams and electrochemical properties under near-equilibrium conditions are discussed, with the Li-Sn system as an example. Second-phase nucleation, and its hindrance under dynamic conditions plays an important role in determining deviations from equilibrium behavior. Two general types of composite microstructure electrodes, those with a mixed-conducting matrix, and those with a solid electrolyte matrix, are discussed. The Li-Sn-Si system at elevated temperatures, and the Li-Sn-Cd at ambient temperatures are shown to be examples of mixed-conducting matrix microstructures. The convertible oxides are an example of the solid electrolyte matrix type. Although the reversible capacity can be very large in this case, the first cycle irreversible capacity required to convert the oxides to alloys may be a significant handicap.

New applications and novel processing of refractory metal alloys

International Nuclear Information System (INIS)

Briant, C.L.

2001-01-01

Refractory metals have often been limited in their application because of their propensity to oxidize and to undergo a loos of yield strength at elevated temperatures. However, recent developments in both processing and alloy composition have opened the possibility that these materials might be used in structural applications that were not considered possible in the past. At the same time, the use of refractory metals in the electronics industry is growing, particularly with the use of tantalum as a diffusion barrier for copper metallization. Finally, the application of grain boundary engineering to the problem of intergranular fracture in these materials may allow processes to be developed that will produce alloys with a greater resistance to fracture. (author)

Fabrication and structure of bulk nanocrystalline Al-Si-Ni-mishmetal alloys

International Nuclear Information System (INIS)

Latuch, Jerzy; Cieslak, Grzegorz; Kulik, Tadeusz

2007-01-01

Al-based alloys of structure consisting of nanosized Al crystals, embedded in an amorphous matrix, are interesting for their excellent mechanical properties, exceeding those of the commercial crystalline Al-based alloys. Recently discovered nanocrystalline Al alloys containing silicon (Si), rare earth metal (RE) and late transition metal (Ni), combine high tensile strength and good wear resistance. The aim of this work was to manufacture bulk nanocrystalline alloys from Al-Si-Ni-mishmetal (Mm) system. Bulk nanostructured Al 91-x Si x Ni 7 Mm 2 (x = 10, 11.6, 13 at.%) alloys were produced by ball milling of nanocrystalline ribbons followed by high pressure hot isostating compaction

A vanadium alloy for the application in a liquid metal blanket of a fusion reactor

Science.gov (United States)

Borgstedt, H. U.; Grundmann, M.; Konys, J.; Perić, Z.

1988-07-01

The vanadium alloy V3Ti1Si has been corrosion tested in liquid lithium and the eutectic alloy Pb-17Li at 550°C. This alloy has a comparable corrosion resistance to the alloy V15Cr5Ti in lithium. In this molten metal it is superior to stainless steel AISI 316. In the Pb-17Li melt it is even superior to martensitic steels. The alloy has only a weak tendency to be dissolved. It is sensitive to an exchange of non-metallic elements, which causes the formation of a hardened surface layer. These chemical effects are influenced by the mass and surface ratios of the vanadium alloy to the molten metals and other structural materials. These ratios are unfavorable in the two test loops. The effects might be less pronounced in a vanadium alloy/liquid metal fusion reactor blanket.

Local Chemical Reactivity of a Metal Alloy Surface

DEFF Research Database (Denmark)

Hammer, Bjørk; Scheffler, Matthias

1995-01-01

The chemical reactivity of a metal alloy surface is studied by density functional theory investigating the interaction of H2 with NiAl(110). The energy barrier for H2 dissociation is largely different over the Al and Ni sites without, however, reflecting the barriers over the single component metal...

Metal Matrix Composite Material by Direct Metal Deposition

Science.gov (United States)

Novichenko, D.; Marants, A.; Thivillon, L.; Bertrand, P. H.; Smurov, I.

Direct Metal Deposition (DMD) is a laser cladding process for producing a protective coating on the surface of a metallic part or manufacturing layer-by-layer parts in a single-step process. The objective of this work is to demonstrate the possibility to create carbide-reinforced metal matrix composite objects. Powders of steel 16NCD13 with different volume contents of titanium carbide are tested. On the base of statistical analysis, a laser cladding processing map is constructed. Relationships between the different content of titanium carbide in a powder mixture and the material microstructure are found. Mechanism of formation of various precipitated titanium carbides is investigated.

Understanding the resistivity and absolute thermoelectric power of disordered metals and alloys

International Nuclear Information System (INIS)

Gasser, Jean-Georges

2008-01-01

We recall definitions of the electronic transport properties, direct coefficients like electrical and thermal transport conductivities and crossed thermoelectric coefficients like the Seebeck, Peltier and Thomson coefficients. We discuss the links between the different electronic transport coefficients and the experimental problems in measuring these properties in liquid metals. The electronic transport properties are interpreted in terms of the scattering of electrons by 'pseudo-atoms'. The absolute thermoelectric power (ATP), thermopower or Seebeck coefficient is known as the derivative of the electrical resistivity versus energy. The key is to understand the concept of resistivity versus energy. We show that the resistivity follows approximately a 1/E curve. The structure factor modulates this curve and, for a Fermi energy corresponding to noble and divalent metals, induces a positive thermopower when the free electron theory predicts a negative one. A second modulation is introduced by the pseudopotential squared form factor or equivalently by the squared t matrix of the scattering potential. This term sometimes introduces an anti-resonance (divalent metals) which lowers the resistivity, and sometimes a resonance having an important effect on the transition metals. Following the position of the Fermi energy, the thermopower can be positive or negative. For heavy semi-metals, the density of states splits into an s and a p band, themselves different from a free electron E 0.5 curve. The electrons available to be scattered enter the Ziman formula. Thus if the density of states is not a free electron one, a third modulation of the ρ ≅ 1/E curve is needed, which also can change the sign of the thermopower. For alloys, different contributions weighted by the concentrations are needed to explain the concentration dependent resistivity or thermopower. The formalism is the same for amorphous metals. It is possible that this mechanism can be extended to high

Formation and stability of aluminum-based metallic glasses in Al-Fe-Gd alloys

International Nuclear Information System (INIS)

He, Y.; Poon, S.J.; Shiflet, G.J.

1988-01-01

Metallic glasses, a class of amorphous alloys made by rapid solidification, have been studied quite extensively for almost thirty years. It has been recognized for a long time that metallic glasses are usually very strong and ductile, and exhibit high corrosion resistance relative to crystalline alloys with the same compositions. Recently, metallic glasses containing as much as 90 atomic percent aluminum have been discovered independently by two groups. This discovery has both scientific and technological implications. The formability of these new glasses have been found to be unusual. Studies of mechanical properties in these new metallic glasses show that many of them have tensile strengths over 800MPa, greatly exceeding the strongest commercial aluminum alloys. The high strengths of aluminum-rich metallic glasses can be of significant importance in obtaining high strength low density materials. Therefore, from both scientific and technological standpoints, it is important to understand the formation and thermal stability of these metallic glasses. Al-Fe-Gd alloys were chosen for a more detailed study since they exhibit high tensile strengths

Computational dynamics of laser alloyed metallic materials for improved corrosion performance: computational dynamics of laser alloyed metallic materials

CSIR Research Space (South Africa)

Fatoba, OS

2016-04-01

Full Text Available Laser alloying is a material processing method which utilizes the high power density available from defocused laser beam to melt both metal coatings and a part of the underlying substrate. Since melting occur solitary at the surface, large...

The glass-forming ability of model metal-metalloid alloys

Energy Technology Data Exchange (ETDEWEB)

Zhang, Kai; Liu, Yanhui; Schroers, Jan [Department of Mechanical Engineering and Materials Science, Yale University, New Haven, Connecticut 06520 (United States); Center for Research on Interface Structures and Phenomena, Yale University, New Haven, Connecticut 06520 (United States); Shattuck, Mark D. [Department of Physics and Benjamin Levich Institute, The City College of the City University of New York, New York, New York 10031 (United States); Department of Mechanical Engineering and Materials Science, Yale University, New Haven, Connecticut 06520 (United States); O’Hern, Corey S. [Department of Mechanical Engineering and Materials Science, Yale University, New Haven, Connecticut 06520 (United States); Center for Research on Interface Structures and Phenomena, Yale University, New Haven, Connecticut 06520 (United States); Department of Physics, Yale University, New Haven, Connecticut 06520 (United States); Department of Applied Physics, Yale University, New Haven, Connecticut 06520 (United States)

2015-03-14

Bulk metallic glasses (BMGs) are amorphous alloys with desirable mechanical properties and processing capabilities. To date, the design of new BMGs has largely employed empirical rules and trial-and-error experimental approaches. Ab initio computational methods are currently prohibitively slow to be practically used in searching the vast space of possible atomic combinations for bulk glass formers. Here, we perform molecular dynamics simulations of a coarse-grained, anisotropic potential, which mimics interatomic covalent bonding, to measure the critical cooling rates for metal-metalloid alloys as a function of the atomic size ratio σ{sub S}/σ{sub L} and number fraction x{sub S} of the metalloid species. We show that the regime in the space of σ{sub S}/σ{sub L} and x{sub S} where well-mixed, optimal glass formers occur for patchy and LJ particle mixtures, coincides with that for experimentally observed metal-metalloid glass formers. Thus, our simple computational model provides the capability to perform combinatorial searches to identify novel glass-forming alloys.

Atmospheric corrosion of metals in tropics and subtropic. 2. Corrosion resistance of different metals and alloys

International Nuclear Information System (INIS)

Strekalov, P.V.

1993-01-01

Data from 169 sources concerning corrosion of different metals, alloys and means of protection, obtained for a 30-year period (up to 1987) in different continent including Europe (Bulgaria, Spain, Italy, France, USSR); America (USA, Panama, Cuba, Venezuela, Brasil, Argentine); Africa (Nigeria, SAR); Australia, New Zeland, Papua-Newguinea, Philippines, are systemized. Actual results of full-scal atmospheric testings of iron, zinc, copper, cadmium, aluminium, tin, lead, carbon, low-alloys. Stainless steels, cast irons, halvanic coatings, copper, aluminium, nickel, titanium, magnesium alloys are presented. Data on the fracture rate can be used for creating the data base in banks on atmospheric resistance of metal materials

Formation and Applications of Bulk Glassy Alloys in Late Transition Metal Base System

International Nuclear Information System (INIS)

Inoue, Akihisa; Shen Baolong

2006-01-01

This paper reviews our recent results of the formation, fundamental properties, workability and applications of late transition metal (LTM) base bulk glassy alloys (BGAs) developed since 1995. The BGAs were obtained in Fe-(Al,Ga)-(P,C,B,Si), Fe-(Cr,Mo)-(C,B), Fe-(Zr,Hf,Nb,Ta)-B, Fe-Ln-B(Ln=lanthanide metal), Fe-B-Si-Nb and Fe-Nd-Al for Fe-based alloys, Co-(Ta,Mo)-B and Co-B-Si-Nb for Co-based alloys, Ni-Nb-(Ti,Zr)-(Co,Ni) for Ni-based alloys, and Cu-Ti-(Zr,Hf), Cu-Al-(Zr,Hf), Cu-Ti-(Zr,Hf)-(Ni,Co) and Cu-Al-(Zr,Hf)-(Ag,Pd) for Cu-based alloys. These BGAs exhibit useful properties of high mechanical strength, large elastic elongation and high corrosion resistance. In addition, Fe- and Co-based glassy alloys have good soft magnetic properties which cannot be obtained for amorphous and crystalline type magnetic alloys. The Fe- and Ni-based BGAs have already been used in some application fields. These LTM base BGAs are promising as new metallic engineering materials

Structural models for amorphous transition metal binary alloys

International Nuclear Information System (INIS)

Ching, W.Y.; Lin, C.C.

1976-01-01

A dense random packing of 445 hard spheres with two different diameters in a concentration ratio of 3 : 1 was hand-built to simulate the structure of amorphous transition metal-metalloid alloys. By introducing appropriate pair potentials of the Lennard-Jones type, the structure is dynamically relaxed by minimizing the total energy. The radial distribution functions (RDF) for amorphous Fe 0 . 75 P 0 . 25 , Ni 0 . 75 P 0 . 25 , Co 0 . 75 P 0 . 25 are obtained and compared with the experimental data. The calculated RDF's are resolved into their partial components. The results indicate that such dynamically constructed models are capable of accounting for some subtle features in the RDF of amorphous transition metal-metalloid alloys

Dissolution of metallic uranium and its alloys. Part 1. Review of analytical and process-scale metallic uranium dissolution

International Nuclear Information System (INIS)

Laue, C.A.; Gates-Anderson, D.; Fitch, T.E.

2004-01-01

This review focuses on dissolution/reaction systems capable of treating uranium metal waste to remove its pyrophoric properties. The primary emphasis is the review of literature describing analytical and production-scale dissolution methods applied to either uranium metal or uranium alloys. A brief summary of uranium's corrosion behavior is included since the corrosion resistance of metals and alloys affects their dissolution behavior. Based on this review, dissolution systems were recommended for subsequent screening studies designed to identify the best system to treat depleted uranium metal wastes at Lawrence Livermore National Laboratory (LLNL). (author)

Finite-element solidification modelling of metals and binary alloys

International Nuclear Information System (INIS)

Mathew, P.M.

1986-12-01

In the Canadian Nuclear Fuel Waste Management Program, cast metals and alloys are being evaluated for their ability to support a metallic fuel waste container shell under disposal vault conditions and to determine their performance as an additional barrier to radionuclide release. These materials would be cast to fill residual free space inside the container and allowed to solidify without major voids. To model their solidification characteristics following casting, a finite-element model, FAXMOD-3, was adopted. Input parameters were modified to account for the latent heat of fusion of the metals and alloys considered. This report describes the development of the solidification model and its theoretical verification. To model the solidification of pure metals and alloys that melt at a distinct temperature, the latent heat of fusion was incorporated as a double-ramp function in the specific heat-temperature relationship, within an interval of +- 1 K around the solidification temperature. Comparison of calculated results for lead, tin and lead-tin eutectic melts, unidirectionally cooled with and without superheat, showed good agreement with an alternative technique called the integral profile method. To model the solidification of alloys that melt over a temperature interval, the fraction of solid in the solid-liquid region, as calculated from the Scheil equation, was used to determine the fraction of latent heat to be liberated over a temperature interval within the solid-liquid zone. Comparison of calculated results for unidirectionally cooled aluminum-4 wt.% copper melt, with and without superheat, showed good agreement with alternative finite-difference techniques

Synthetic osteogenic extracellular matrix formed by coated silicon dioxide nanosprings

Directory of Open Access Journals (Sweden)

Hass Jamie L

2012-01-01

Full Text Available Abstract Background The design of biomimetic materials that parallel the morphology and biology of extracellular matrixes is key to the ability to grow functional tissues in vitro and to enhance the integration of biomaterial implants into existing tissues in vivo. Special attention has been put into mimicking the nanostructures of the extracellular matrix of bone, as there is a need to find biomaterials that can enhance the bonding between orthopedic devices and this tissue. Methods We have tested the ability of normal human osteoblasts to propagate and differentiate on silicon dioxide nanosprings, which can be easily grown on practically any surface. In addition, we tested different metals and metal alloys as coats for the nanosprings in tissue culture experiments with bone cells. Results Normal human osteoblasts grown on coated nanosprings exhibited an enhanced rate of propagation, differentiation into bone forming cells and mineralization. While osteoblasts did not attach effectively to bare nanowires grown on glass, these cells propagated successfully on nanosprings coated with titanium oxide and gold. We observed a 270 fold increase in the division rate of osteoblasts when grow on titanium/gold coated nanosprings. This effect was shown to be dependent on the nanosprings, as the coating by themselves did not alter the growth rate of osteoblast. We also observed that titanium/zinc/gold coated nanosprings increased the levels of osteoblast production of alkaline phosphatase seven folds. This result indicates that osteoblasts grown on this metal alloy coated nanosprings are differentiating to mature bone making cells. Consistent with this hypothesis, we showed that osteoblasts grown on the same metal alloy coated nanosprings have an enhanced ability to deposit calcium salt. Conclusion We have established that metal/metal alloy coated silicon dioxide nanosprings can be used as a biomimetic material paralleling the morphology and biology of

Cavitation instabilities between fibres in a metal matrix composite

DEFF Research Database (Denmark)

Tvergaard, Viggo

2016-01-01

induced by bonding to the ceramics that only show elastic deformation. In an MMC the stress state in the metal matrix is highly non-uniform, varying between regions where shear stresses are dominant and regions where hydrostatic tension is strong. An Al–SiC whisker composite with a periodic pattern......Short fibre reinforced metal matrix composites (MMC) are studied here to investigate the possibility that a cavitation instability can develop in the metal matrix. The high stress levels needed for a cavitation instability may occur in metal–ceramic systems due to the constraint on plastic flow...... of transversely staggered fibres is here modelled by using an axisymmetric cell model analysis. First the critical stress level is determined for a cavitation instability in an infinite solid made of the Al matrix material. By studying composites with different distributions and aspect ratios of the fibres...

The evaluation of the use of metal alloy fuels in pressurized water reactors. Final report

Energy Technology Data Exchange (ETDEWEB)

Lancaster, D.

1992-10-26

The use of metal alloy fuels in a PWR was investigated. It was found that it would be feasible and competitive to design PWRs with metal alloy fuels but that there seemed to be no significant benefits. The new technology would carry with it added economic uncertainty and since no large benefits were found it was determined that metal alloy fuels are not recommended. Initially, a benefit was found for metal alloy fuels but when the oxide core was equally optimized the benefit faded. On review of the optimization of the current generation of ``advanced reactors,`` it became clear that reactor design optimization has been under emphasized. Current ``advanced reactors`` are severely constrained. The AP-600 required the use of a fuel design from the 1970`s. In order to find the best metal alloy fuel design, core optimization became a central effort. This work is ongoing.

Mechanical properties of a co-extruded Metallic Glass/Alloy (MeGA) rod-Effect of the metallic glass volume fraction

International Nuclear Information System (INIS)

Gravier, S.; Blandin, J.J.; Suery, M.

2010-01-01

A Metallic Glass/Alloy (MeGA) rod with a core in zirconium-based bulk metallic glass and a sleeve in aluminium alloy has been successfully elaborated by co-extrusion. SEM observations of the cross-section of the rod show that the interface between the glass and the alloy is defect-free. Compression tests are carried out at room temperature on the MeGA rods containing various glass volume fractions. The yield stress is well described by the rule of mixtures which combines the strength of the glass and that of the alloy, suggesting isostrain behaviour as could be expected. During compression, a good mechanical bonding is observed in the MeGA-rod even after the first fracture of the metallic glass. Finally, push-out tests are performed to evaluate the bonding quality between the two materials. Large values of the shear strength are measured which confirms that co-extrusion leads to good bonding between the glass and the aluminium alloy.

Surface segregation energies in transition-metal alloys

DEFF Research Database (Denmark)

Ruban, Andrei; Skriver, Hans Lomholt; Nørskov, Jens Kehlet

1999-01-01

We present a database of 24 x 24 surface segregation energies of single transition metal impurities in transition-metal hosts obtained by a Green's-function linear-muffin-tin-orbitals method in conjunction with the coherent potential and atomic sphere approximations including a multipole correction...... to the electrostatic potential and energy. We use the database to establish the major factors which govern surface segregation in transition metal alloys. We find that the calculated trends are well described by Friedel's rectangular state density model and that the few but significant deviations from the simple...

Microstructure characteristics of nickel reinforced metal matrix composites (Ni/AC8A) by low-pressure metal infiltration process

Energy Technology Data Exchange (ETDEWEB)

Lee, Hyun Jun; Rong, Hua Wei; Jun, Ji Ang; Park, Sung Ho; Huh, Sun Chul; Park, Won Jo [Gyeongsang National University, Jinju (Korea, Republic of)

2009-07-01

MMCs(Metal Matrix Composites) can obtain mechanical characteristics of application purposes that a single material is difficult to obtain. Al alloy composite material that nickel is added by reinforcement is used for piston of diesel engine, because high temperature properties, strength, corrosion resistant are improved excellently than existent Al alloy. And, in case of processing, interface between Ni and Al improves wear resistant by intermetallic compound of high hardness. Also, in the world, industrial circles are proceeding research to apply excellent composite material. Existent process methods of MMC using preform were manufactured by high-pressure. But, it cause deformation of preform or fault of completed MMC. Using low-pressure as infiltration pressure can prevent this problem, and there is an advantage that is able to reduce the cost of production by small scale of production equipment. Accordingly, process methods of MMC have to consider low-pressure infiltration for the strength of preform, and nowadays, there are many studies about reducing infiltration pressure. In this study produced Al composite material that Ni is added by reinforcement by low-pressure infiltration, and observed microstructure of completed MMCs.

Tribological Behavior of Aluminum Alloy AlSi10Mg-TiB2 Composites Produced by Direct Metal Laser Sintering (DMLS)

Science.gov (United States)

Lorusso, Massimo; Aversa, Alberta; Manfredi, Diego; Calignano, Flaviana; Ambrosio, Elisa Paola; Ugues, Daniele; Pavese, Matteo

2016-08-01

Direct metal laser sintering (DMLS) is an additive manufacturing technique for the production of parts with complex geometry and it is especially appropriate for structural applications in aircraft and automotive industries. Aluminum-based metal matrix composites (MMCs) are promising materials for these applications because they are lightweight, ductile, and have a good strength-to-weight ratio This paper presents an investigation of microstructure, hardness, and tribological properties of AlSi10Mg alloy and AlSi10Mg alloy/TiB2 composites prepared by DMLS. MMCs were realized with two different compositions: 10% wt. of microsize TiB2, 1% wt. of nanosize TiB2. Wear tests were performed using a pin-on-disk apparatus on the prepared samples. Performances of AlSi10Mg samples manufactured by DMLS were also compared with the results obtained on AlSi10Mg alloy samples made by casting. It was found that the composites displayed a lower coefficient of friction (COF), but in the case of microsize TiB2 reinforcement the wear rate was higher than with nanosize reinforcements and aluminum alloy without reinforcement. AlSi10Mg obtained by DMLS showed a higher COF than AlSi10Mg obtained by casting, but the wear rate was higher in the latter case.

Effects of different production technologies on mechanical and metallurgical properties of precious metal denture alloys

Science.gov (United States)

Ferro, Paolo; Battaglia, Eleonora; Capuzzi, Stefano; Berto, Filippo

2017-12-01

Precious metal alloys can be supplied in traditional plate form or innovative drop form with high degree of purity. The aim of the present work is to evaluate the influence of precious metal alloy form on metallurgical and mechanical properties of the final dental products with particular reference to metal-ceramic bond strength and casting defects. A widely used alloy for denture was selected; its nominal composition was close to 55 wt% Pd - 34 wt% Ag - 6 wt% In - 3 wt% Sn. Specimens were produced starting from the alloy in both plate and drop forms. A specific test method was developed to obtain results that could be representative of the real conditions of use. In order to achieve further information about the adhesion behaviour and resistance, the fracture surfaces of the samples were observed using `Scanning Electron Microscopy (SEM)'. Moreover, material defects caused by the moulding process were studied. The form of the alloy before casting does not significantly influence the shear bond strength between the metal and the ceramic material (p-value=0,976); however, according to SEM images, products from drop form alloy show less solidification defects compared to products obtained with plate form alloy. This was attributed to the absence of polluting additives used in the production of drop form alloy. This study shows that the use of precious metal denture alloys supplied in drop form does not affect the metal-ceramic bond strength compared to alloys supplied in the traditional plate form. However, compared to the plate form, the drop form is found free of solidification defects, less expensive to produce and characterized by minor environmental impacts.

Impact of the De-Alloying Kinetics and Alloy Microstructure on the Final Morphology of De-Alloyed Meso-Porous Metal Films

Directory of Open Access Journals (Sweden)

Bao Lin

2014-10-01

Full Text Available Nano-textured porous metal materials present unique surface properties due to their enhanced surface energy with potential applications in sensing, molecular separation and catalysis. In this paper, commercial alloy foils, including brass (Cu85Zn15 and Cu70Zn30 and white gold (Au50Ag50 foils have been chemically de-alloyed to form nano-porous thin films. The impact of the initial alloy micro-structure and number of phases, as well as chemical de-alloying (DA parameters, including etchant concentration, time and solution temperature on the final nano-porous thin film morphology and properties were investigated by electron microscopy (EM. Furthermore, the penetration depth of the pores across the alloys were evaluated through the preparation of cross sections by focus ion beam (FIB milling. It is demonstrated that ordered pores ranging between 100 nm and 600 nm in diameter and 2–5 μm in depth can be successfully formed for the range of materials tested. The microstructure of the foils were obtained by electron back-scattered diffraction (EBSD and linked to development of pits across the material thickness and surface during DA. The role of selective etching of both noble and sacrificial metal phases of the alloy were discussed in light of the competitive surface etching across the range of microstructures and materials tested.

Results from the characterisation of the Futurix-FTA metal alloy transmutation fuels

International Nuclear Information System (INIS)

Rory Kennedy, J.; O'Holleran, Th.; Keiser, D.

2007-01-01

Full text of publication follows. Idaho National Laboratory has been developing and irradiation testing a number of fuels and fuel types for actinide transmutation as part of the Advanced Fuel Cycle Initiative (AFCI). Fuel types under consideration include both fertile (fast reactor systems) and fertile-free (accelerator-driven systems) metallic alloys. Most recently, fuel fabrication was completed and the fuel pins shipped to the fast flux Phenix reactor in Marcoule, France for irradiation testing as part of the FUTURIX-FTA experiment: an international experiment involving the USA, France, the European Commission and Japan. The metal alloy fuels for this experiment are the low-fertile U-29Pu-4Am-2Np-30Zr and the non-fertile Pu-12Am-40Zr. The fresh fuels have been fully characterised for chemical composition, phase, microstructure, thermal behaviour and fuel-cladding-chemical-interaction (FCCI). Preliminary FCCI results raised some safety concerns with respect to the formation of low melting phases and cladding degradation, which could preclude a fuel from consideration. Results from diffusion couple experiments between the non-fertile fuel Pu-12Am-40Zr and the ferritic HT9 and 422 stainless steels (SS) used in the AFC experiments in the ATR reactor (USA) compared to the austenitic AIM1 SS used in the FUTURIX-FTA experiments in the Phenix reactor (France) indicate significant inter-diffusion with the AIM1 SS. Up to about a 30-fold increase in the diffusion of iron (and accompanying Ni and Cr) into the fuel at 650 C was observed compared to the 422 SS studies. Comparable studies between the low-fertile U-29Pu-4Am-2Np-30Zr fuel alloy and the AIM1 SS show virtually no inter-diffusion. The Fe (along with small amounts of Ni and Cr) appears as small precipitates in the fuel alloy with only minor concentrations identified in the fuel alloy matrix. These results will be discussed in terms of mechanisms of the inter-diffusion and the difference in behaviour between the

Oxidation Behavior of Simudated Metallic U-Nb Alloys in Air

International Nuclear Information System (INIS)

Lee, Eun Pyo; Ju, June Sik; You, Gil Sung; Cho, Il Je; Kook, Dong Hak; Kim, Ho Dong

2004-01-01

In order to enhance an oxidation resistance of the pure uranium metal under air condition, a small quantity of niobium(Nb) which is known to mitigate metal oxidation is added into uranium metal as an alloying element. A simulated metallic uranium alloy, U-Nb has been fabricated and then oxidized in the range of 200 to under the environment of the pure oxygen gas. The oxidized quantity in terms of the weight gain (wt%) has been measured with the help of a thermogravimetric analyzer. The results show that the oxidation resistance of the U-Nb alloy is considerably enhanced in comparison with that of the pure uranium metal. It is revealed that the oxidation resistance of the former with the niobium content of 1, 2, 3, and 4 wt% is : 1) 1.61, 7.78, 11.76 and 20.14 times at the temperature of 200 .deg. C; 2) 1.45, 5.98, 10.08 and 11.15 times at 250 .deg. C; and 3) 1.33, 4.82, 8.87 and 6.84 times at 300 .deg. C higher than that of the latter, respectively. Besides, it is shown that the activation energy attributable to the oxidation is 17.13-21.92 kcal/mol.

[Studies on high temperature oxidation of noble metal alloys for dental use. (III) On high temperature oxidation resistance of noble metal alloys by adding small amounts of alloying elements. (author's transl)].

Science.gov (United States)

Ohno, H

1976-11-01

The previous report pointed out the undesirable effects of high temperature oxidation on the casting. The influence of small separate additions of Zn, Mg, Si, Be and Al on the high temperature oxidation of the noble metal alloys was examined. These alloying elements were chosen because their oxide have a high electrical resistivity and they have much higher affinity for oxygen than Cu. The casting were oxidized at 700 degrees C for 1 hour in air. The results obtained were as follows: 1. The Cu oxides are not observed on the as-cast surface of noble metal alloys containing small amounts of Zn, Mg, Si, Be, and Al. The castings have gold- or silver-colored surface. 2. After heating of the unpolished and polished castings, the additions of Si, Be and Al are effective in preventing oxidation of Cu in the 18 carats gold alloys. Especially the golden surface is obtained by adding Be and Al. But there is no oxidation-resistance on the polished castings in the alloys containing Zn and Mg. 3. The zinc oxide film formed on the as-cast specimen is effective in preventing of oxidation Cu in 18 carats gold alloys. 4. It seems that the addition of Al is most available in dental application.

Process for continuous production of metallic uranium and uranium alloys

Science.gov (United States)

Hayden, Jr., Howard W.; Horton, James A.; Elliott, Guy R. B.

1995-01-01

A method is described for forming metallic uranium, or a uranium alloy, from uranium oxide in a manner which substantially eliminates the formation of uranium-containing wastes. A source of uranium dioxide is first provided, for example, by reducing uranium trioxide (UO.sub.3), or any other substantially stable uranium oxide, to form the uranium dioxide (UO.sub.2). This uranium dioxide is then chlorinated to form uranium tetrachloride (UCl.sub.4), and the uranium tetrachloride is then reduced to metallic uranium by reacting the uranium chloride with a metal which will form the chloride of the metal. This last step may be carried out in the presence of another metal capable of forming one or more alloys with metallic uranium to thereby lower the melting point of the reduced uranium product. The metal chloride formed during the uranium tetrachloride reduction step may then be reduced in an electrolysis cell to recover and recycle the metal back to the uranium tetrachloride reduction operation and the chlorine gas back to the uranium dioxide chlorination operation.

Process for continuous production of metallic uranium and uranium alloys

Science.gov (United States)

Hayden, H.W. Jr.; Horton, J.A.; Elliott, G.R.B.

1995-06-06

A method is described for forming metallic uranium, or a uranium alloy, from uranium oxide in a manner which substantially eliminates the formation of uranium-containing wastes. A source of uranium dioxide is first provided, for example, by reducing uranium trioxide (UO{sub 3}), or any other substantially stable uranium oxide, to form the uranium dioxide (UO{sub 2}). This uranium dioxide is then chlorinated to form uranium tetrachloride (UCl{sub 4}), and the uranium tetrachloride is then reduced to metallic uranium by reacting the uranium chloride with a metal which will form the chloride of the metal. This last step may be carried out in the presence of another metal capable of forming one or more alloys with metallic uranium to thereby lower the melting point of the reduced uranium product. The metal chloride formed during the uranium tetrachloride reduction step may then be reduced in an electrolysis cell to recover and recycle the metal back to the uranium tetrachloride reduction operation and the chlorine gas back to the uranium dioxide chlorination operation. 4 figs.

Overlay metallic-cermet alloy coating systems

International Nuclear Information System (INIS)

Gedwill, M.A.; Glasgow, T.K.; Levine, S.R.

1982-01-01

A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures

Overlay metallic-cermet alloy coating systems

Science.gov (United States)

Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

1984-01-01

A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

Development of various welding techniques for refractory and reactive metals and alloys

International Nuclear Information System (INIS)

Tonpe, Sunil; Saibaba, N.

2016-01-01

Nuclear Fuel Complex (NFC), Hyderabad, India with its excellent manufacturing facilities, produces nuclear fuel and structural components for nuclear reactors. NFC has taken up the challenging job of production of various critical components made out of refractory and reactive metals and alloys for nuclear and aerospace applications as an indigenization import substitute program. Refractory metals are prime candidates for many high temperature aerospace components because of refractory metal's high melting points and inherent creep resistance. The use of refractory metals is often limited because of their poor room temperature properties, inadequate oxidation resistance at elevated temperatures, difficulties associated with joining or welding etc. These advanced materials demand stringent requirement with respect to chemistry, dimensional tolerances, mechanical and metallurgical properties. This paper discusses in detail various welding techniques adopted in NFC for refractory and reactive metals and alloys such as Nb, Zr, Ti, Ta, Zircaloy, Titanium-half alloy etc. to manufacture various components and assemblies required for nuclear and aerospace applications

Amorphous Metallic Alloys: Pathways for Enhanced Wear and Corrosion Resistance

Science.gov (United States)

Aditya, Ayyagari; Felix Wu, H.; Arora, Harpreet; Mukherjee, Sundeep

2017-11-01

Amorphous metallic alloys are widely used in bulk form and as coatings for their desirable corrosion and wear behavior. Nevertheless, the effects of heat treatment and thermal cycling on these surface properties are not well understood. In this study, the corrosion and wear behavior of two Zr-based bulk metallic glasses were evaluated in as-cast and thermally relaxed states. Significant improvement in wear rate, friction coefficient, and corrosion penetration rate was seen for both alloys after thermal relaxation. A fully amorphous structure was retained with thermal relaxation below the glass transition. There was an increase in surface hardness and elastic modulus for both alloys after relaxation. The improvement in surface properties was explained based on annihilation of free volume.

Steel-SiC Metal Matrix Composite Development. Final report

International Nuclear Information System (INIS)

Smith, Don D.

2005-01-01

One of the key materials challenges for Generation IV reactor technology is to improve the strength and resistance to corrosion and radiation damage in the metal cladding of the fuel pins during high-temperature operation. Various candidate Gen IV designs call for increasing core temperature to improve efficiency and facilitate hydrogen production, operation with molten lead moderator to use fast neutrons. Fuel pin lifetime against swelling and fracture is a significant limit in both respects. The goal of this project is to develop a method for fabricating SiC-reinforced high-strength steel. We are developing a metal-matrix composite (MMC) in which SiC fibers are be embedded within a metal matrix of steel, with adequate interfacial bonding to deliver the full benefit of the tensile strength of the SiC fibers in the composite. In the context of the mission of the SBIR program, this Phase I grant has been successful. The development of a means to attain interfacial bonding between metal and ceramic has been a pacing challenge in materials science and technology for a century. It entails matching or grading of thermal expansion across the interface and attaining a graded chemical composition so that impurities do not concentrate at the boundary to create a slip layer. To date these challenges have been solved in only a modest number of pairings of compatible materials, e.g. Kovar and glass, titanium and ceramic, and aluminum and ceramic. The latter two cases have given rise to the only presently available MMC materials, developed for aerospace applications. Those materials have been possible because the matrix metal is highly reactive at elevated temperature so that graded composition and intimate bonding happens naturally at the fiber-matrix interface. For metals that are not highly reactive at processing temperature, however, successful bonding is much more difficult. Recent success has been made with copper MMCs for cooling channels in first-wall designs for fusion

Dispersoid reinforced alloy powder and method of making

Energy Technology Data Exchange (ETDEWEB)

Anderson, Iver E.; Terpstra, Robert L.

2017-12-05

A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with a reactive species acquired from an atomizing gas than does the alloying element. The melted alloy is atomized with the atomizing gas including the reactive species to form atomized particles so that the reactive species is (a) dissolved in solid solution to a depth below the surface of atomized particles and/or (b) reacted with the dispersoid-forming element to form dispersoids in the atomized particles to a depth below the surface of said atomized particles. The atomized alloy particles are solidified as solidified alloy particles or as a solidified deposit of alloy particles. Bodies made from the dispersion strengthened alloy particles, deposit thereof, exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures by virtue of the presence of the corrosion and/or oxidation resistance imparting alloying element in solid solution in the particle alloy matrix.

Dispersoid reinforced alloy powder and method of making

Energy Technology Data Exchange (ETDEWEB)

Anderson, Iver E.; Terpstra, Robert L.

2017-10-10

A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with a reactive species acquired from an atomizing gas than does the alloying element. The melted alloy is atomized with the atomizing gas including the reactive species to form atomized particles so that the reactive species is (a) dissolved in solid solution to a depth below the surface of atomized particles and/or (b) reacted with the dispersoid-forming element to form dispersoids in the atomized particles to a depth below the surface of said atomized particles. The atomized alloy particles are solidified as solidified alloy particles or as a solidified deposit of alloy particles. Bodies made from the dispersion strengthened alloy particles, deposit thereof, exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures by virtue of the presence of the corrosion and/or oxidation resistance imparting alloying element in solid solution in the particle alloy matrix.

Thermal expansion: Metallic elements and alloys. [Handbook

Science.gov (United States)

Touloukian, Y. S.; Kirby, R. K.; Taylor, R. E.; Desai, P. D.

1975-01-01

The introductory sections of the work are devoted to the theory of thermal expansion of solids and to methods for the measurement of the linear thermal expansion of solids (X-ray methods, high speed methods, interferometry, push-rod dilatometry, etc.). The bulk of the work is devoted to numerical data on the thermal linear expansion of all the metallic elements, a large number of intermetallics, and a large number of binary alloy systems and multiple alloy systems. A comprehensive bibliography is provided along with an index to the materials examined.

Nuclear criticality safety parameter evaluation for uranium metallic alloy

Energy Technology Data Exchange (ETDEWEB)

Sanchez, Andrea; Abe, Alfredo, E-mail: andreasdpz@hotmail.com, E-mail: abye@uol.com.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Energia Nuclear

2013-07-01

Nuclear criticality safety during fuel fabrication process, transport and storage of fissile and fissionable materials requires criticality safety analysis. Normally the analysis involves computer calculations and safety parameters determination. There are many different Criticality Safety Handbooks where such safety parameters for several different fissile mixtures are presented. The handbooks have been published to provide data and safety principles for the design, safety evaluation and licensing of operations, transport and storage of fissile and fissionable materials. The data often comprise not only critical values, but also subcritical limits and safe parameters obtained for specific conditions using criticality safety calculation codes such as SCALE system. Although many data are available for different fissile and fissionable materials, compounds, mixtures, different enrichment level, there are a lack of information regarding a uranium metal alloy, specifically UMo and UNbZr. Nowadays uranium metal alloy as fuel have been investigated under RERTR program as possible candidate to became a new fuel for research reactor due to high density. This work aim to evaluate a set of criticality safety parameters for uranium metal alloy using SCALE system and MCNP Monte Carlo code. (author)

Homogeneous metal matrix composites produced by a modified stir-casting technique

International Nuclear Information System (INIS)

Kennedy, A.R.; McCartney, D.G.; Wood, J.V.

1995-01-01

Al-based metal matrix composites have been made by a novel liquid processing route which is not only cheap and versatile but produces composites with extremely uniform distributions of the reinforcing phase. Particles of TiB 2 , TiC and B 4 C have been spontaneously incorporated, that is without the use of external mechanical agitation, into Al and Al-alloy melts in volume fractions as high as 0.3. This has been achieved through the use of wetting agents which produce K-Al-F based slags on the melt surface. Spontaneous particle entry and the chemistry of the slag facilitate the generation of good distributions of the reinforcing phase in the solidified composite castings. Non-clustered, near homogeneous distributions have been achieved irrespective of the casting conditions and the volume fraction, type or size of the reinforcement. The majority of the reinforcement becomes engulfed into the solid metal grains during solidification rather than, what is more commonly the case, being pushed to the inter-granular regions. This intra-granular distribution of the reinforcement is likely to improve the mechanical properties of the material

Aluminium EN AW-2124 alloy matrix composites reinforced with Ti(C,N), BN and Al2O3 particles

International Nuclear Information System (INIS)

Dobrzanski, L.A.; Wlodarczyk, A.; Adamiak, M.

2003-01-01

Investigation results of the aluminium alloy EN AW-2124 matrix composite materials with particles of the powders Ti(C,N), BN and Al 2 O 3 (15 wt.%) are presented in the paper. In order to obtain uniform distribution of reinforcement particles in aluminium alloy matrix powders of composite components have been milled in the rotary ball-bearing pulverizer. The composites have been pressed in laboratory vertical press at room temperature under the pressure of 500 kN. Obtained die samplings have been heated to the temperature 520-550 o C and extruded. Bars of diameter 8 mm have been received as a final product. Metallographic examination of the composites materials' structure shows non-uniform distribution of reinforced powders in the aluminium alloy matrix banding of reinforcements particles corresponds to the extrusion direction. Particles of reinforcement distribution in aluminium alloy matrix is irregular, some agglomerations of powder of aluminium oxide and porosity of different size have been noticed. Investigations of hardness and ultimate compressive strength show that the particles of reinforcement improve mechanical properties of composite materials. Investigations of compressive strength, carried out at room temperature, enable to compare mechanical properties of matrix and composite. (author)

Review of alkali metal and refractory alloy compatibility for Rankine cycle applications

International Nuclear Information System (INIS)

DiStefano, J.R.

1989-01-01

The principal corrosion mechanisms in refractory metal-alkali systems are dissolution, mass transfer, and impurity reactions. In general, niobium, tantalum, molybdenum, and tungsten have low solubilities in the alkali metals, even to very high temperatures, and static corrosion studies have verified that the systems are basically compatible. Loop studies with niobium and tantalum based alloys do not indicate any serious problems due to temperature gradient mass transfer. Above 1000 K, dissimilar metal mass transfer is noted between the refractory metals and iron or nickel based alloys. The most serious corrosion problems encountered are related to impurity reactions associated with oxygen

Thermal Expansion Property of U-Zr Alloys and U-Zr-Ce Alloys as a Surrogate Metallic Fuel for SFR

International Nuclear Information System (INIS)

Kim, Sun Ki; Lee, Jong Tak; Oh, Seok Jin; Ko, Young Mo; Kim, Ki Hwan; Woo, Youn Myung; Lee, Chan Bock

2010-01-01

Metal fuels was selected for fueling many of the first reactors in the US, including the Experimental Breeder Reactor-I (EBR-I) and the Experimental Breeder Reactor-II (EBR-II) in Idaho, the FERMI-I reactor, and the Dounreay Fast Reactor (DFR) in the UK. Metallic U.Pu.Zr alloys were the reference fuel for the US Integral Fast Reactor (IFR) program. An extensive database on the performance of advanced metal fuels was generated as a result of the operation of these reactors and the IFR program. In this study, the U-Zr binary alloys and U-Zr-Ce ternary alloys as surrogate metallic fuel were fabricated in lower pressure Ar environment by gravity casting. The melt temperature was approximately 1,500 .deg. C. Thermal expansion of the fuel during normal operation is related with fuel performance in a reactor. Therefore, it is necessary to investigate the thermal expansion of the fuel in order to warrant a good prediction the fuel performance

Life cycle assessment of metal alloys for structural applications

Science.gov (United States)

Malovrh Rebec, K.; Markoli, B.; Leskovar, B.

2018-03-01

The study compared environmental footprints of two types of Al-alloys: well-known 5083 aluminium alloy with magnesium and traces of manganese and chromium in its composition. This material is highly resistant to seawater corrosion and the influence of industrial chemicals. Furthermore, it retains exceptional strength after welding. The comparisons were made to an innovative alloy where the aluminium based matrix is reinforced by metastable quasicrystals (QC), thus avoiding magnesium in its composition. Furthermore, we checked other aluminium ingots’ footprints and compared European average and Germany country specific production data. Environmental footprints were assessed via cradle to gate life cycle assessment. Our findings normalized to 1 m2 plate suggest, that newly proposed alloy could save around 50 % in value of parameters abiotic resources depletion of fossil fuels, acidification, eutrophication, global warming potential and photochemical ozone creation potential if we compare Qc5 to 6 mm 5083 alloy plate. Only abiotic resources depletion of elements and ozone depletion parameters increase for Qc5 compared to 6 mm 5083 alloy plate.

Development of shear bands in amorphous-crystalline metallic alloys

International Nuclear Information System (INIS)

Pozdnyakov, V.A.

2004-01-01

A theoretical study is made into conditions of shear band evolution in amorphous-crystalline alloys with various morphological types of structural constituents. The condition of shear band evolution in thin amorphous alloys in the interior of the crystalline matrix is obtained. It is shown that a scale effect exists which manifests itself in suppression of the process of localized plastic flow with amorphous alloy thickness decreasing down to the limit. The analysis of the condition for shear band evolution in an amorphous alloy with nanocrystalline inclusions is accomplished. The relationship of a critical stress of shear band evolution to a volume fraction of disperse crystal inclusions is obtained. A consideration is also given to the evolution of shear bands in the material containing amorphous and crystalline areas of micro meter size. For the alloy with the structure of this type conditions for propagation of localized flows by a relay race type mechanism are determined [ru

Machinability of Al-SiC metal matrix composites using WC, PCD and MCD inserts

Energy Technology Data Exchange (ETDEWEB)

Beristain, J.; Gonzalo, O.; Sanda, A.

2014-04-01

The aim of this work is the study of the machinability of aluminium-silicon carbide Metal Matrix Composites (MMC) in turning operations. The cutting tools used were hard metal (WC) with and without coating, different grades and geometries of Poly-Crystalline Diamond (PCD) and Mono-Crystalline Diamond (MCD). The work piece material was AMC225xe, composed of aluminium-copper alloy AA 2124 and 25% wt of SiC, being the size of the SiC particles around 3 {mu}m. Experiments were conducted at various cutting speeds and cutting parameters in facing finishing operations, measuring the surface roughness, cutting forces and tool wear. The worn surface of the cutting tool was examined by Scanning Electron Microscope (SEM). It was observed that the Built Up Edge (BUE) and stuck material is higher in the MCD tools than in the PCD tools. The BUE acts as a protective layer against abrasive wear of the tool. (Author)

Change of Composition in Metallic Fuel Slug of U-Zr Alloy from High-Temperature Annealing

Energy Technology Data Exchange (ETDEWEB)

Youn, Young Sang; Lee, Jeong Mook; Kim, Jong Yun; Kim, Jong Hwan; Song, Hoon [KAERI, Daejeon (Korea, Republic of)

2016-09-15

The U–Zr alloy is a candidate for fuel to be used as metallic fuel in sodium-cooled fast reactors (SFRs). Its chemical composition before and after annealing at the operational temperature of SFRs (610 .deg. C) was investigated using X-ray photoelectron spectroscopy, Raman spectroscopy, and X-ray diffraction. The original alloy surface contained uranium oxides with the U(IV) and U(VI) oxidation states, Zr{sub 2}O{sub 3}, and a low amount of uranium metal. After annealing at 610 .deg. C, the alloy was composed of uranium metal, uranium carbide, uranium oxide with the U(V) valence state, zirconium metal, and amorphous carbon. Meanwhile, X-ray diffraction data indicate that the bulk composition of the alloy remained unchanged.

Change of Composition in Metallic Fuel Slug of U-Zr Alloy from High-Temperature Annealing

International Nuclear Information System (INIS)

Youn, Young Sang; Lee, Jeong Mook; Kim, Jong Yun; Kim, Jong Hwan; Song, Hoon

2016-01-01

The U–Zr alloy is a candidate for fuel to be used as metallic fuel in sodium-cooled fast reactors (SFRs). Its chemical composition before and after annealing at the operational temperature of SFRs (610 .deg. C) was investigated using X-ray photoelectron spectroscopy, Raman spectroscopy, and X-ray diffraction. The original alloy surface contained uranium oxides with the U(IV) and U(VI) oxidation states, Zr 2 O 3 , and a low amount of uranium metal. After annealing at 610 .deg. C, the alloy was composed of uranium metal, uranium carbide, uranium oxide with the U(V) valence state, zirconium metal, and amorphous carbon. Meanwhile, X-ray diffraction data indicate that the bulk composition of the alloy remained unchanged

Thermal expansion properties of Bi-2212 in Ag or an Ag-alloy matrix

International Nuclear Information System (INIS)

Tenbrink, J.; Krauth, H.

1994-01-01

The thermal expansion properties of polycrystalline Bi 2 Sr 2 Ca 1 Cu 2 O 8+x melt-processed bulk specimens, and Bi 2 Sr 2 Ca 1 Cu 2 O 8+x monocore as well as multifilamentary round wires in Ag or Ag-alloy matrix have been investigated over the temperature range from -150 to 800 degrees C. Although the thermal expansion of Bi 2 Sr 2 Ca 1 Cu 2 O 8+x is distinctly lower compared with Ag, the thermal expansion properties of the Bi 2 Sr 2 Ca 1 Cu 2 O 8+x -Ag or AgNiMg-alloy composite conductors are essentially governed by the matrix material. The thermal expansion of the encountered oxide-dispersion-strengthened AgNiMg alloys is only slightly lower compared with that of pure Ag. Therefore the thermal expansion of all investigated Bi 2 Sr 2 Ca 1 Cu 2 O 8+x -Ag or Ag-alloy composite wires was found to be close to that of pure Ag. The reason for this striking behaviour is shown to be related to a surprisingly low elastic modulus of the polycrystalline Bi-2212 wire cores of the order of 10 to a maximum 40 GPa. (author)

Superior metallic alloys through rapid solidification processing (RSP) by design

Energy Technology Data Exchange (ETDEWEB)

Flinn, J.E. [Idaho National Engineering Laboratory, Idaho Falls, ID (United States)

1995-05-01

Rapid solidification processing using powder atomization methods and the control of minor elements such as oxygen, nitrogen, and carbon can provide metallic alloys with superior properties and performance compared to conventionally processing alloys. Previous studies on nickel- and iron-base superalloys have provided the baseline information to properly couple RSP with alloy composition, and, therefore, enable alloys to be designed for performance improvements. The RSP approach produces powders, which need to be consolidated into suitable monolithic forms. This normally involves canning, consolidation, and decanning of the powders. Canning/decanning is expensive and raises the fabrication cost significantly above that of conventional, ingot metallurgy production methods. The cost differential can be offset by the superior performance of the RSP metallic alloys. However, without the performance database, it is difficult to convince potential users to adopt the RSP approach. Spray casting of the atomized molten droplets into suitable preforms for subsequent fabrication can be cost competitive with conventional processing. If the fine and stable microstructural features observed for the RSP approach are preserved during spray casing, a cost competitive product can be obtained that has superior properties and performance that cannot be obtained by conventional methods.

Sintering behavior and mechanical properties of a metal injection molded Ti–Nb binary alloy as biomaterial

International Nuclear Information System (INIS)

Zhao, Dapeng; Chang, Keke; Ebel, Thomas; Nie, Hemin; Willumeit, Regine; Pyczak, Florian

2015-01-01

Highlights: • The sintering of the MIM Ti–Nb alloy consists of three steps. • The Nb particles act as diffusion barriers during sintering. • The TiC x only precipitate in the cooling step during sintering. • The TiC x hardly influence the sintering process of MIM Ti–Nb alloy. • The MIM Ti–Nb alloy exhibits high strength, low Young’s modulus but poor ductility. - Abstract: Sintering behavior, microstructure and mechanical properties of a Ti–16Nb alloy processed by metal injection molding (MIM) technology using elemental powders were investigated in this work by optical microscopy, X-ray diffraction (XRD), dilatometer, scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS). It was found that from 700 °C to 1500 °C the homogenization and densification process of MIM Ti–16Nb alloy consisted of three steps, i.e., Ti-diffusion-controlled step, Ti–Nb-diffusion step and matrix-diffusion step. Titanium carbide formation was observed in the samples sintered at 1300 °C and 1500 °C, but not in the ones sintered at 900 °C and 1100 °C. The MIM Ti–16Nb specimens sintered at 1500 °C exhibited a good combination of high tensile strength and low Young’s modulus. However, the titanium carbide particles led to poor ductility

Insight into the Effects of Reinforcement Shape on Achieving Continuous Martensite Transformation in Phase Transforming Matrix Composites

Science.gov (United States)

Zhang, Xudong; Ren, Junqiang; Wang, Xiaofei; Zong, Hongxiang; Cui, Lishan; Ding, Xiangdong

2017-12-01

A continuous martensite transformation is indispensable for achieving large linear superelasticity and low modulus in phase transforming metal-based composites. However, determining how to accurately condition the residual martensite in a shape memory alloy matrix though the reinforcement shape to achieve continuous martensite transformation has been a challenge. Here, we take the finite element method to perform a comparative study of the effects of nanoinclusion shape on the interaction and martensite phase transformation in this new composite. Two typical samples are compared: one reinforced by metallic nanowires and the other by nanoparticles. We find that the residual martensite within the shape memory alloy matrix after a pretreatment can be tailored by the reinforcement shape. In particular, our results show that the shape memory alloy matrix can retain enough residual martensite phases to achieve continuous martensite transformation in the subsequent loading when the aspect ratio of nanoreinforcement is larger than 20. In contrast, the composites reinforced with spherical or low aspect ratio reinforcement show a typical nonlinear superelasticity as a result of a low stress transfer-induced discontinuous martensite transformation within the shape memory alloy matrix.

Wetting and spreading behavior of molten brazing filler metallic alloys on metallic substrate

Science.gov (United States)

Kogi, Satoshi; Kajiura, Tetsurou; Hanada, Yukiakira; Miyazawa, Yasuyuki

2014-08-01

Wetting and spreading of molten brazing filler material are important factors that influence the brazing ability of a joint to be brazed. Several investigations into the wetting ability of a brazing filler alloy and its surface tension in molten state, in addition to effects of brazing time and temperature on the contact angle, have been carried out. In general, dissimilar-metals brazing technology and high-performance brazed joint are necessities for the manufacturing field in the near future. Therefore, to address this requirement, more such studies on wetting and spreading of filler material are required for a deeper understanding. Generally, surface roughness and surface conditions affect spreading of molten brazing filler material during brazing. Wetting by and interfacial reactions of the molten brazing filler material with the metallic substrate, especially, affect strongly the spreading of the filler material. In this study, the effects of surface roughness and surface conditions on the spreading of molten brazing filler metallic alloys were investigated. Ag-(40-x)Cu-xIn and Ag- (40-x)Cu-xSn (x=5, 10, 15, 20, 25) alloys were used as brazing filler materials. A mild-steel square plate (S45C (JIS); side: 30 mm; thickness: 3mm) was employed as the substrate. A few surfaces with varying roughness were prepared using emery paper. Brazing filler material and metallic base plate were first washed with acetone, and then a flux was applied to them. The filler, 50 mg, was placed on the center of the metallic base with the flux. A spreading test was performed under Ar gas using an electrically heated furnace, after which, the original spreading area, defined as the sessile drop area, and the apparent spreading area, produced by the capillary grooves, were both evaluated. It was observed that the spreading area decreased with increasing In and Sn content.

A Brief Research Review for Improvement Methods the Wettability between Ceramic Reinforcement Particulate and Aluminium Matrix Composites

Science.gov (United States)

Razzaq, Alaa Mohammed; Majid, Dayang Laila Abang Abdul; Ishak, M. R.; B, Uday M.

2017-05-01

The development of new methods for addition fine ceramic powders to Al aluminium alloy melts, which would lead to more uniform distribution and effective incorporation of the reinforcement particles into the aluminium matrix alloy. Recently the materials engineering research has moved to composite materials from monolithic, adapting to the global need for lightweight, low cost, quality, and high performance advanced materials. Among the different methods, stir casting is one of the simplest ways of making aluminium matrix composites. However, it suffers from poor distribution and combination of the reinforcement ceramic particles in the metal matrix. These problems become significantly effect to reduce reinforcement size, more agglomeration and tendency with less wettability for the ceramic particles in the melt process. Many researchers have carried out different studies on the wettability between the metal matrix and dispersion phase, which includes added wettability agents, fluxes, preheating the reinforcement particles, coating the reinforcement particles, and use composting techniques. The enhancement of wettability of ceramic particles by the molten matrix alloy and the reinforcement particles distribution improvement in the solidified matrix is the main objective for many studies that will be discussed in this paper.

Metal matrix composites: History, status, factors and future

Science.gov (United States)

Cyriac, Ajith James

The history, status, and future of metal matrix composites are presented by evaluating the progression of available literature through time. The trends that existed and issues that still prevail are discussed and a prediction of the future for MMCs is presented. The factors that govern the performance of metal matrix composites are also discussed. In many developed countries and in several developing countries there exists continued interest in MMCs. Researchers tried numerous combinations of matrices and reinforcements since work strictly on MMCs began in the 1950s. This led to developments for aerospace and defense applications, but resultant commercial applications were limited. The introduction of ceramic whiskers as reinforcement and the development of 'in-situ' eutectics in the 1960s aided high temperature applications in aircraft engines. In the late 1970s the automobile industries started to take MMCs seriously. In the last 20 years, MMCs evolved from laboratories to a class of materials with numerous applications and commercial markets. After the collapse of the Berlin Wall, prevailing order in the world changed drastically. This effect was evident in the progression of metal matrix composites. The internet connected the world like never before and tremendous information was available for researchers around the world. Globalization and the internet resulted in the transformation of the world to a more level playing field, and this effect is evident in the nature and source of research on metal matrix composites happening around the world.

Microcapillary Features in Silicon Alloyed High-Strength Cast Iron

Directory of Open Access Journals (Sweden)

R.K. Hasanli

2017-04-01

Full Text Available Present study explores features of silicon micro capillary in alloyed high-strength cast iron with nodular graphite (ductile iron produced in metal molds. It identified the nature and mechanism of micro liquation of silicon in a ductile iron alloyed with Nickel and copper, and demonstrated significant change of structural-quality characteristics. It was concluded that the matrix of alloyed ductile iron has a heterogeneous structure with cross reinforcement and high-silicon excrement areas.

Depth concentrations of deuterium ions implanted into some pure metals and alloys

International Nuclear Information System (INIS)

Didyk, A.Yu.; Wisniewski, R.; Kitowski, K.; Wilczynska, T.; Hofman, A.; Kulikauskas, V.; Shiryaev, A.A.; Zubavichyus, Ya.V.

2011-01-01

Pure metals (Cu, Ti, Zr, V, Pd) and diluted Pd alloys (Pd-Ag, Pd-Pt, Pd-Ru, Pd-Rh) were implanted by 25-keV deuterium ions at fluences in the range (1.2-2.3) x 10 22 D + /m 2 . The post-treatment depth distributions of deuterium ions were measured 10 days and three months after the implantation by using Elastic Recoil Detection Analysis (ERDA) and Rutherford Backscattering (RBS). Comparison of the obtained results allowed us to make conclusions about relative stability of deuterium and hydrogen gases in pure metals and diluted Pd alloys. Very high diffusion rates of implanted deuterium ions from V and Pd pure metals and Pd alloys were observed. Small-angle X-ray scattering revealed formation of nanosized defects in implanted corundum and titanium

An Investigation on Metallic Ion Release from Four Dental Casting Alloys

Directory of Open Access Journals (Sweden)

F. Nejatidanesh

2005-12-01

Full Text Available Statement of Problem: Element release from dental casting alloys into the oral environment is of clinical concern and is considered to be a potential health problem to all patients.Purpose: The aim of this study was to investigate the metallic ion release of four base metal alloys.Materials and Methods: Two Ni-Cr (Minalux and Supercast and two Co-Cr alloys (Minalia and Wironit were examined. Nine specimens of each type were prepared in 13×11×1.4 mm dimensions and each of the four alloys (3 specimens per group were conditioned in artificial saliva at 37 c for one, three and seven days.The conditioning media were analyzed for element-release using Inductive CoupledPlasma Atomic Emission Spectrophotometer (ICPAES. Collected data were statistically analyzed using ANOVA and Duncan multiple range test (P< 0.05.Results: The greatest amount of element release was seen after seven days (134.9 ppb Supercast, 159.2 ppb Minalux, 197.2 ppb Minalia, and 230.2 ppb Wironit. There was a significant difference between the released elements from the alloys after the three conditioning times (p<0.001.Conclusion: Element release from the studied alloys is proportional to the conditioning time. The Ni-Cr alloys tested in this investigation were more resistant to corrosion as compared to the Co-Cr alloys in artificial saliva. Supercast had the highest corrosion resistance.

Influence of alkali metal hydroxides on corrosion of Zr-base alloys

International Nuclear Information System (INIS)

Jeong, Yong Hwan

1996-01-01

The influence of group-1 alkali hydroxides on different Zr-based alloys have been carried out in static autoclaves at 350 deg C in pressurized water, conditioned in low(0.32 mmol), medium(4.3 mmol) and high(31.5 mmol) equimolar concentration of Li-, Na-, K-, Rb- and Cs-hydroxide. Two types of alloys have been investigated: Zr-Sn-(TRM, Transition metal) and Zr-Sn-Nb-(TRM, Transition metal). From the experiments the cation could be identified as the responsible species for corrosion of Zr alloy in alkalized water. The radius of the cation governs the accelerated corrosion in the pre-transition region of Zr alloy. Incorporation of alkali cation into the zirconium oxide lattice is probably the mechanism which allows the corrosion enhancement for Li and Na and the significant lower effect for the other bases. Nb containing alloys showed lower corrosion resistance than Zr-Sn-TRM alloys in all alkali solutions. Both types of alloys were corroded significantly more in LiOH and NaOH than in the other alkali environments. Lowest corrosive aggressiveness has been found for CsOH followed by KOH. Concluding from the corrosion behavior in the different alkali environments and taking into account the tendency to accelerate the corrosion of Zr alloys, CsOH and KOH are possible alternate alkali for PWR (Pressurized Water Reactor) application. (author)

Evaluation of HEBM Mechanical Alloying of Al2O3— 356/7075 Powder Mixture

CSIR Research Space (South Africa)

Govender, G

2012-04-01

Full Text Available Particle reinforced aluminium alloy metal matrix composites (MMC) have proven to be one of the advanced materials capable of replacing conventional structural alloys. However, the demand for such materials has been confined to high cost applications...

Wear resistance of layers hard faced by the high-alloyed filler metal

OpenAIRE

Dušan Arsić; Vukić Lazić; Ruzica R. Nikolic; Milan Mutavdžić; Srbislav Aleksandrović; Milan Djordjević

2016-01-01

The objective of this work was to determine the wear resistance of layers hard faced by the high-alloyed filler metal, with or without the austenite inter-layer, on parts that operate at different sliding speeds in conditions without lubrication. The samples were hard faced with the filler metal E 10-UM-60-C with high content of C, Cr and W. Used filler metal belongs into group of alloys aimed for reparatory hard facing of parts damaged by abrasive and erosive wear and it is characterized by ...

Metal dusting of low alloy steels

Energy Technology Data Exchange (ETDEWEB)

Grabke, H.J. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany)); Bracho-Troconis, C.B. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany)); Mueller-Lorenz, E.M. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany))

1994-04-01

The metal dusting of two low alloy steels was investigated at 475 C in flowing CO-H[sub 2]-H[sub 2]O mixtures at atmospheric pressure with a[sub C] > 1. The reaction sequence comprises: (1) oversaturation with C, formation of cementite and its decomposition to metal particles and carbon, and (2) additional carbon deposition on the metal particles from the atmosphere. The metal wastage rate r[sub 1] was determined by analysis of the corrosion product after exposures, this rate is constant with time and virtually independent of the environment. The carbon deposition from the atmosphere was determined by thermogravimetry, its rate r[sub 2] increases linearly with time, which can be explained by the catalytic action of the metal particles - periodic changes are superposed. The rate of carbon deposition r[sub 2] is proportional to the carbon activity in the atmosphere. The metal dusting could not be suppressed by increasing the oxygen activity or preoxidation, even if magnetite should be stable. Addition of H[sub 2]S, however, effectively suppresses the attack. (orig.)

Method for estimating the lattice thermal conductivity of metallic alloys

International Nuclear Information System (INIS)

Yarbrough, D.W.; Williams, R.K.

1978-08-01

A method is described for calculating the lattice thermal conductivity of alloys as a function of temperature and composition for temperatures above theta/sub D//2 using readily available information about the atomic species present in the alloy. The calculation takes into account phonon interactions with point defects, electrons and other phonons. Comparisons between experimental thermal conductivities (resistivities) and calculated values are discussed for binary alloys of semiconductors, alkali halides and metals. A discussion of the theoretical background is followed by sufficient numerical work to facilitate the calculation of lattice thermal conductivity of an alloy for which no conductivity data exist

The efficacy of noble metal alloy urinary catheters in reducing catheter-associated urinary tract infection

Directory of Open Access Journals (Sweden)

Alanood Ahmed Aljohi

2016-01-01

Results: A 90% relative risk reduction in the rate of CAUTI was observed with the noble metal alloy catheter compared to the standard catheter (10 vs. 1 cases, P = 0.006. When considering both catheter-associated asymptomatic bacteriuria and CAUTI, the relative risk reduction was 83% (12 vs. 2 cases, P = 0.005. In addition to CAUTI, the risk of acquiring secondary bacteremia was lower (100% for the patients using noble metal alloy catheters (3 cases in the standard group vs. 0 case in the noble metal alloy catheter group, P = 0.24. No adverse events related to any of the used catheters were recorded. Conclusion: Results from this study revealed that noble metal alloy catheters are safe to use and significantly reduce CAUTI rate in ICU patients after 3 days of use.

Precipitate strengthening of nanostructured aluminium alloy.

Science.gov (United States)

Wawer, Kinga; Lewandowska, Malgorzata; Kurzydlowski, Krzysztof J

2012-11-01

Grain boundaries and precipitates are the major microstructural features influencing the mechanical properties of metals and alloys. Refinement of the grain size to the nanometre scale brings about a significant increase in the mechanical strength of the materials because of the increased number of grain boundaries which act as obstacles to sliding dislocations. A similar effect is obtained if nanoscale precipitates are uniformly distributed in coarse grained matrix. The development of nanograin sized alloys raises the important question of whether or not these two mechanisms are "additive" and precipitate strengthening is effective in nanostructured materials. In the reported work, hydrostatic extrusion (HE) was used to obtain nanostructured 7475 aluminium alloy. Nanosized precipitates were obtained by post-HE annealing. It was found that such annealing at the low temperatures (100 degrees C) results in a significant increase in the microhardness (HV0.2) and strength of the nanostructured 7475 aluminium alloy. These results are discussed in terms of the interplay between the precipitation and deformation of nanocrystalline metals.

Fatigue Characteristics of Selected Light Metal Alloys

Directory of Open Access Journals (Sweden)

Cieśla M.

2016-03-01

Full Text Available The paper addresses results of fatigue testing of light metal alloys used in the automotive as well as aerospace and aviation industries, among others. The material subject to testing comprised hot-worked rods made of the AZ31 alloy, the Ti-6Al-4V two-phase titanium alloy and the 2017A (T451 aluminium alloy. Both low- and high-cycle fatigue tests were conducted at room temperature on the cycle asymmetry ratio of R=-1. The low-cycle fatigue tests were performed using the MTS-810 machine on two levels of total strain, i.e.Δεc= 1.0% and 1.2%. The high-cycle fatigue tests, on the other hand, were performed using a machine from VEB Werkstoffprufmaschinen-Leipzig under conditions of rotary bending. Based on the results thus obtained, one could develop fatigue life characteristics of the materials examined (expressed as the number of cycles until failure of sample Nf as well as characteristics of cyclic material strain σa=f(N under the conditions of low-cycle fatigue testing. The Ti-6Al-4V titanium alloy was found to be characterised by the highest value of fatigue life Nf, both in lowand high-cycle tests. The lowest fatigue life, on the other hand, was established for the aluminium alloys examined. Under the high-cycle fatigue tests, the life of the 2017A aluminium and the AZ31 magnesium alloy studied was determined by the value of stress amplitude σa. With the stress exceeding 150 MPa, it was the aluminium alloy which displayed higher fatigue life, whereas the magnesium alloy proved better on lower stress.

The Fifth International Ural seminar. Radiation damage physics of metals and alloys. Abstracts

International Nuclear Information System (INIS)

2003-01-01

Presented are the abstracts of The Fifth International Ural seminar Damage physics of metals and alloys. General problems of radiation damage physics, radiation effect on change of microstucture and the properties of metals and alloys, as well as materials for nuclear and thermonuclear energetics are considered. The themes of reports are the following: correlation effects in cascades of atom-atomic collisions; radiation-induced strengthening critical current density in YBa 2 Cu 3 O 7-x superconductors; conditions of forming and hydrides growth in irradiated zirconium alloys [ru

Calculations of the properties of superconducting alloys via the average T-matrix approximation

International Nuclear Information System (INIS)

Chatterjee, P.

1980-01-01

The theoretical formula of McMillan, modified via the multiple-scattering theory by Gomersall and Gyorffy, has been very successful in computing the electron-phonon coupling constant (lambda) and the transition temperature (Tsub(c)) of many superconducting elements and compounds. For disordered solids, such as substitutional alloys, however, this theory fails because of the breakdown of the translational symmetry used in the multiple-scattering theory. Under these conditions the problem can still be solved if the t-matrix is averaged in the random phase approximation (average T-matrix approximation). Gomersall and Gyorffy's expression is reformulated for lambda in the random phase approximation. This theory is applied to calculate lambda and Tsub(c) of the binary substitutional NbMo alloy system at different concentrations. The results appear to be in fair agreement with experiments. (author)

Metal-doped semiconductor nanoparticles and methods of synthesis thereof

Science.gov (United States)

Ren, Zhifeng (Inventor); Chen, Gang (Inventor); Poudel, Bed (Inventor); Kumar, Shankar (Inventor); Wang, Wenzhong (Inventor); Dresselhaus, Mildred (Inventor)

2009-01-01

The present invention generally relates to binary or higher order semiconductor nanoparticles doped with a metallic element, and thermoelectric compositions incorporating such nanoparticles. In one aspect, the present invention provides a thermoelectric composition comprising a plurality of nanoparticles each of which includes an alloy matrix formed of a Group IV element and Group VI element and a metallic dopant distributed within the matrix.

Surface coatings of mixed hard alloy powder metals sintered-on in vacuo

International Nuclear Information System (INIS)

Knotek, O.; Reimann, H.

1980-01-01

No technological difficulties are to be encountered in the processing of pseudo hard alloys in the form of powder compounds of conventional nickel base hard alloys with carbides. There is a great alloy influence on the resulting structures of the surface layers. Under some processing conditions the tungsten carbide is completely dissolved from molten matrix alloy. Hard phases on chromium carbide basis resulted upon cooling. Induced chromium carbide Cr 3 C 2 retains its structure while absorbing large amounts of iron into its grid. It can be concluded that not only alloying properties, but also eminently structural criterions are decisive for the stability of the applied supplementary hard phases. (orig.) [de

Heat of solution and site energies of hydrogen in disordered transition-metal alloys

International Nuclear Information System (INIS)

Brouwer, R.C.; Griessen, R.

1989-01-01

Site energies, long-range effective hydrogen-hydrogen interactions, and the enthalpy of solution in transition-metal alloys are calculated by means of an embedded-cluster model. The energy of a hydrogen atom is assumed to be predominantly determined by the first shell of neighboring metal atoms. The semiempirical local band-structure model is used to calculate the energy of the hydrogen atoms in the cluster, taking into account local deviations from the average lattice constant. The increase in the solubility limit and the weak dependence of the enthalpy of solution on hydrogen concentration in disordered alloys are discussed. Calculated site energies and enthalpies of solution in the alloys are compared with experimental data, and good agreement is found. Due to the strong interactions with the nearest-neighbor metal atoms, hydrogen atoms can be used to determine local lattice separations and the extent of short-range order in ''disordered'' alloys

Computing elastic anisotropy to discover gum-metal-like structural alloys

Science.gov (United States)

Winter, I. S.; de Jong, M.; Asta, M.; Chrzan, D. C.

2017-08-01

The computer aided discovery of structural alloys is a burgeoning but still challenging area of research. A primary challenge in the field is to identify computable screening parameters that embody key structural alloy properties. Here, an elastic anisotropy parameter that captures a material's susceptibility to solute solution strengthening is identified. The parameter has many applications in the discovery and optimization of structural materials. As a first example, the parameter is used to identify alloys that might display the super elasticity, super strength, and high ductility of the class of TiNb alloys known as gum metals. In addition, it is noted that the parameter can be used to screen candidate alloys for shape memory response, and potentially aid in the optimization of the mechanical properties of high-entropy alloys.

Characterization of a Fe-based alloy system for an AFCI metallic waste form - 16134

International Nuclear Information System (INIS)

Williamson, Mark J.; Sindelar, Robert L.

2009-01-01

The AFCI waste management program aims to provide a minimum volume stable waste form for high level radioactive waste from the various process streams. The AFCI Integrated Waste Management Strategy document has identified a Fe-Zr metallic waste form (MWF) as the baseline alloy for disposal of Tc metal, undissolved solids, and TRUEX fission product wastes. Several candidate alloys have been fabricated using vacuum induction melting to investigate the limits of waste loading as a function of Fe and Zr content. Additional melts have been produced to investigate source material composition. These alloys have been characterized using SEM/EDS and XRD. Phase assemblage and specie partitioning of Re metal (surrogate for Tc) and noble metal FP elements into the phases is reported. (authors)

Strengthening of metallic alloys with nanometer-size oxide dispersions

Science.gov (United States)

Flinn, John E.; Kelly, Thomas F.

1999-01-01

Austenitic stainless steels and nickel-base alloys containing, by wt. %, 0.1 to 3.0% V, 0.01 to 0.08% C, 0.01 to 0.5% N, 0.05% max. each of Al and Ti, and 0.005 to 0.10% O, are strengthened and ductility retained by atomization of a metal melt under cover of an inert gas with added oxygen to form approximately 8 nanometer-size hollow oxides within the alloy grains and, when the alloy is aged, strengthened by precipitation of carbides and nitrides nucleated by the hollow oxides. Added strengthening is achieved by nitrogen solid solution strengthening and by the effect of solid oxides precipitated along and pinning grain boundaries to provide temperature-stabilization and refinement of the alloy grains.

Strengthening of metallic alloys with nanometer-size oxide dispersions

Science.gov (United States)

Flinn, J.E.; Kelly, T.F.

1999-06-01

Austenitic stainless steels and nickel-base alloys containing, by wt. %, 0.1 to 3.0% V, 0.01 to 0.08% C, 0.01 to 0.5% N, 0.05% max. each of Al and Ti, and 0.005 to 0.10% O, are strengthened and ductility retained by atomization of a metal melt under cover of an inert gas with added oxygen to form approximately 8 nanometer-size hollow oxides within the alloy grains and, when the alloy is aged, strengthened by precipitation of carbides and nitrides nucleated by the hollow oxides. Added strengthening is achieved by nitrogen solid solution strengthening and by the effect of solid oxides precipitated along and pinning grain boundaries to provide temperature-stabilization and refinement of the alloy grains. 20 figs.

Vacuum brazing of high volume fraction SiC particles reinforced aluminum matrix composites

Science.gov (United States)

Cheng, Dongfeng; Niu, Jitai; Gao, Zeng; Wang, Peng

2015-03-01

This experiment chooses A356 aluminum matrix composites containing 55% SiC particle reinforcing phase as the parent metal and Al-Si-Cu-Zn-Ni alloy metal as the filler metal. The brazing process is carried out in vacuum brazing furnace at the temperature of 550°C and 560°C for 3 min, respectively. The interfacial microstructures and fracture surfaces are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy spectrum analysis (EDS). The result shows that adequacy of element diffusion are superior when brazing at 560°C, because of higher activity and liquidity. Dislocations and twins are observed at the interface between filler and composite due to the different expansion coefficient of the aluminum alloy matrix and SiC particles. The fracture analysis shows that the brittle fracture mainly located at interface of filler and composites.

Solute redistribution studies in oxidised zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Khera, S K; Kale, G B; Gadiyar, H S [Bhabha Atomic Research Centre, Bombay (India). Metallurgy Div.

1977-01-01

Electron microprobe studies on solute distribution in oxide layers and in the regions near oxide metal interface have been carried out in the case of zircaloy-2 and zirconium binary alloys containing niobium, tin, iron, copper, chromium and nickel and oxidised in steam at 550 deg C. In the case of alloys having higher oxidation rates, the oxide of solute element was found to dissolve in ZrO/sub 2/ without any composition variation. However, for solute addition with limited solubility like Cr, Cu and Fe, solute enrichment at metal/oxide interface and depletion of the same matrix has been observed. The intensity profiles for nickel distribution were also found to be identical to Fe or Cr distribution. The mode of solute distribution has been discussed in relation to oxidation behaviour of these alloys.

Nanofluid based on self-nanoencapsulated metal/metal alloys phase change materials with tuneable crystallisation temperature.

Science.gov (United States)

Navarrete, Nuria; Gimeno-Furio, Alexandra; Mondragon, Rosa; Hernandez, Leonor; Cabedo, Luis; Cordoncillo, Eloisa; Julia, J Enrique

2017-12-14

Nanofluids using nanoencapsulated Phase Change Materials (nePCM) allow increments in both the thermal conductivity and heat capacity of the base fluid. Incremented heat capacity is produced by the melting enthalpy of the nanoparticles core. In this work two important advances in this nanofluid type are proposed and experimentally tested. It is firstly shown that metal and metal alloy nanoparticles can be used as self-encapsulated nePCM using the metal oxide layer that forms naturally in most commercial synthesis processes as encapsulation. In line with this, Sn/SnOx nanoparticles morphology, size and thermal properties were studied by testing the suitability and performance of encapsulation at high temperatures and thermal cycling using a commercial thermal oil (Therminol 66) as the base fluid. Secondly, a mechanism to control the supercooling effect of this nePCM type based on non-eutectic alloys was developed.

Study on the fabrication of Al matrix composites strengthened by combined in-situ alumina particle and in-situ alloying elements

International Nuclear Information System (INIS)

Huang Zanjun; Yang Bin; Cui Hua; Zhang Jishan

2003-01-01

A new idea to fabricate aluminum matrix composites strengthened by combined in-situ particle strengthening and in-situ alloying has been proposed. Following the concept of in-situ alloying and in-situ particle strengthening, aluminum matrix composites reinforced by Cu and α-Al 2 O 3 particulate (material I) and the same matrix reinforced by Cu, Si alloying elements and α-Al 2 O 3 particulate (material II) have been obtained. SEM observation, EDS and XRD analysis show that the alloy elements Cu and Si exist in the two materials, respectively. In-situ Al 2 O 3 particulates are generally spherical and their mean size is less than 0.5 μm. TEM observation shows that the in-situ α-Al 2 O 3 particulates have a good cohesion with the matrix. The reaction mechanism of the Al 2 O 3 particulate obtained by this method was studied. Thermodynamic considerations are given to the in-situ reactions and the distribution characteristic of in-situ the α-Al 2 O 3 particulate in the process of solidification is also discussed

Hydrogen formation in metals and alloys during fusion reactor operation

International Nuclear Information System (INIS)

Zimin, S.; Takatsu, Hideyuki; Mori, Seiji

1994-08-01

The results of neutron transport calculations of the hydrogen formation based on the JENDL gas-production cross section file are discussed for some metals and alloys, namely 51 V, Cr, Fe, Ni, Mo, austenitic stainless steel (Ti modified 316SS:PCA), ferritic steel (Fe-8Cr-2W:F82H) and the vanadium-base alloy (V-5Cr-5Ti). Impact of the steel fraction in steel/water homogeneous blanket/shield compositions on the hydrogen formation rate in above-mentioned metals and alloys is discussed both for the hydrogen formation in the first wall and the blanket/shield components. The results obtained for the first wall are compared with those for the helium formation obtained at JAERI by the same calculational conditions. Hydrogen formation rates at the first wall having 51 V, Cr, Fe, Ni and Mo are larger than those of helium by 3-8 times. (author)

Hydrogen storage in metallic hydrides: the hydrides of magnesium-nickel alloys

International Nuclear Information System (INIS)

Silva, E.P. da.

1981-01-01

The massive and common use of hydrogen as an energy carrier requires an adequate solution to the problem of storing it. High pressure or low temperatures are not entirely satisfactory, having each a limited range of applications. Reversible metal hydrides cover a range of applications intermediate to high pressure gas and low temperature liquid hydrogen, retaining very favorable safety and energy density characteristics, both for mobile and stationary applications. This work demonstrates the technical viability of storing hydrogen in metal hydrides of magnesium-nickel alloys. Also, it shows that technology, a product of science, can be generated within an academic environment, of the goal is clear, the demand outstanding and the means available. We review briefly theoretical models relating to metal hydride properties, specially the thermodynamics properties relevant to this work. We report our experimental results on hydrides of magnesium-nickel alloys of various compositions including data on structure, hydrogen storage capacities, reaction kinetics, pressure-composition isotherms. We selected a promising alloy for mass production, built and tested a modular storage tank based on the hydrides of the alloy, with a capacity for storing 10 Nm sup(3) of hydrogen of 1 atm and 20 sup(0)C. The tank weighs 46,3 Kg and has a volume of 21 l. (author)

Metal matrix coated fiber composites and the methods of manufacturing such composites

Science.gov (United States)

Weeks, J.K. Jr.; Gensse, C.

1993-09-14

A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials. 8 figures.

The corrosion behaviour of nanograined metals and alloys

Directory of Open Access Journals (Sweden)

Herrasti, P.

2012-10-01

Full Text Available There has been considerable interest in the properties of nanocrystalline materials over the last decade. Such materials include metals and alloys with a crystal size within the order of 1 to 100 nm. The interest arises due to the substantial differences in electrical, optical and magnetic properties and also due to their high adsorption capability and chemical reactivity compared to their larger grained counterparts. In this paper, the corrosion of nanocrystalline metals and alloys is investigated and compared to the corrosion of microcrystalline materials having a similar composition. The focus is on the corrosion of nickel, copper, cobalt and iron alloys. Key aspects of different corrosion behaviour such grain boundaries and size are identified.

En la última década ha habido un gran interes en las propiedades de materiales nanocristalinos. Estos materiales incluyen metales y aleaciones con un tamaño de cristal del orden de 1 a 100 nm. El interes por estos materiales es debido a las grandes diferencias en cuanto a sus propiedades electricas, opticas y magneticas, asi como a su alta capacidad de adsorción y reactividad química en relación a los mismos materiales con tamaños de grano mayores. En este trabajo se ha investigado y comparado la corrosión de materiales nano y microcristalinos de similar composición química. Principalmente se ha centrado en la corrosión de metales tales como niquel, cobre, cobalto y aleaciones de hierro. Se ha comprobado que los diferentes comportamientos frente al proceso de corrosión están intimamente ligados con los bordes de grano y el tamaño de dichos granos.

Mass transport in non crystalline metallic alloys

International Nuclear Information System (INIS)

Limoge, Y.

1986-08-01

In order to improve our understanding of mass transport in non crystalline metallic alloys we have developed indirect studies of diffusion based on electron irradiation and hydrostatic pressure effects upon crystallization. In a first part we present the models of crystallization which are used, then we give the experimental results. The main point is the first experimental measurement of the activation volume for diffusion in a metallic glass: the value of which is roughly one atomic volume. We show also recent quantitative results concerning radiation enhanced diffusion in metallic glasses (FeNi) 8 (PB) 2 and Ni 6 Nb 4 . In a last part we discuss the atomic model needed to explain our results

Development of in-Situ Al-Si/CuAl₂ Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior.

Science.gov (United States)

Tash, Mahmoud M; Mahmoud, Essam R I

2016-06-02

In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15%) into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD) pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl₂, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl₂ at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

Iron oxide nanomatrix facilitating metal ionization in matrix-assisted laser desorption/ionization mass spectrometry.

Science.gov (United States)

Obena, Rofeamor P; Lin, Po-Chiao; Lu, Ying-Wei; Li, I-Che; del Mundo, Florian; Arco, Susan dR; Nuesca, Guillermo M; Lin, Chung-Chen; Chen, Yu-Ju

2011-12-15

The significance and epidemiological effects of metals to life necessitate the development of direct, efficient, and rapid method of analysis. Taking advantage of its simple, fast, and high-throughput features, we present a novel approach to metal ion detection by matrix-functionalized magnetic nanoparticle (matrix@MNP)-assisted MALDI-MS. Utilizing 21 biologically and environmentally relevant metal ion solutions, the performance of core and matrix@MNP against conventional matrixes in MALDI-MS and laser desorption ionization (LDI) MS were systemically tested to evaluate the versatility of matrix@MNP as ionization element. The matrix@MNPs provided 20- to >100-fold enhancement on detection sensitivity of metal ions and unambiguous identification through characteristic isotope patterns and accurate mass (<5 ppm), which may be attributed to its multifunctional role as metal chelator, preconcentrator, absorber, and reservoir of energy. Together with the comparison on the ionization behaviors of various metals having different ionization potentials (IP), we formulated a metal ionization mechanism model, alluding to the role of exciton pooling in matrix@MNP-assisted MALDI-MS. Moreover, the detection of Cu in spiked tap water demonstrated the practicability of this new approach as an efficient and direct alternative tool for fast, sensitive, and accurate determination of trace metal ions in real samples.

Microstructural characterization of Mg-based bulk metallic glass and nanocomposite

Energy Technology Data Exchange (ETDEWEB)

Babilas, Rafał, E-mail: rafal.babilas@polsl.pl [Institute of Engineering Materials and Biomaterials, Silesian University of Technology, Konarskiego 18a St., 44-100 Gliwice (Poland); Nowosielski, Ryszard; Pawlyta, Mirosława [Institute of Engineering Materials and Biomaterials, Silesian University of Technology, Konarskiego 18a St., 44-100 Gliwice (Poland); Fitch, Andy [European Synchrotron Radiation Facility, CS40220, 38043 Grenoble (France); Burian, Andrzej [A. Chelkowski Institute of Physics, University of Silesia, Uniwersytecka 4 St., 40-007 Katowice (Poland)

2015-04-15

New magnesium-based bulk metallic glasses Mg{sub 60}Cu{sub 30}Y{sub 10} have been prepared by pressure casting. Glassy alloys were successfully annealed to become nanocomposite containing 200 nm crystallites in an amorphous matrix. The microstructure of bulk glassy alloy and nanocomposite obtained during heat treatment was examined by X-ray diffraction and scanning and high-resolution electron microscopy. Metallic glass has been also studied to explain the structural characteristics by the reverse Monte Carlo (RMC) modeling based on the diffraction data. The HRTEM images allow to indicate some medium-range order (MRO) regions about 2–3 nm in size and formation of local atomic clusters. The RMC modeling results confirmed some kinds of short range order (SRO) structures. It was found that the structure of bulk metallic glass formed by the pressure casting is homogeneous. The composite material contained very small particles in the amorphous matrix. Homogeneous glassy alloy had better corrosion resistance than a composite containing nanocrystalline particles in a glassy matrix. - Highlights: • RMC modeling demonstrates some kinds of SRO structures in Mg-based BMGs. • HRTEM indicated MRO regions about 2–3 nm and SRO regions about 0.5 nm in size. • Mg-based glassy alloys were successfully annealed to become nanocomposite material. • Crystalline particles have spherical morphology with an average diameter of 200 nm. • Glassy alloy had higher corrosion resistance than a nanocomposite sample.

Temperature dependence of the extraordinary Hall effect in magnetic granular alloys

International Nuclear Information System (INIS)

Granovsky, A.; Kalitsov, A.; Khanikaev, A.; Sato, H.; Aoki, Y.

2003-01-01

We present the results of theoretical investigation of the temperature dependence of the extraordinary Hall effect (EHE) in granular metal-metal and metal-insulator alloys in the case of electron-phonon scattering at high temperatures. Skew scattering is assumed to be the dominant mechanism of the EHE. The calculations were carried out using Zhang-Levy model and the effective-medium approximation. The single-site electron-phonon interaction model was considered by analogy to that one in the theory of disordered alloys. In the case of strong spin-dependent scattering there is an additional term in the temperature dependence of the EHE coefficient of magnetic granular alloys in comparison with that for bulk ferromagnets. This term is linear with T 3 . The similar temperature dependence for the EHE conductivity in granular metal-metal and metal-insulator alloys takes place in spite of the different origin of giant magnetoresistance in these systems. The strong temperature dependence of the EHE coefficient can be viewed as an evidence of enhanced spin-orbit interaction at interfaces between granules and the matrix. We show a linear correlation between the interface contribution to the EHE coefficient and the interface contribution to alloy resistivity. The obtained results are in a qualitative agreement with the recent experimental data for nanocomposites

Temperature dependence of the extraordinary Hall effect in magnetic granular alloys

Energy Technology Data Exchange (ETDEWEB)

Granovsky, A. E-mail: granov@magn.ru; Kalitsov, A.; Khanikaev, A.; Sato, H.; Aoki, Y

2003-02-01

We present the results of theoretical investigation of the temperature dependence of the extraordinary Hall effect (EHE) in granular metal-metal and metal-insulator alloys in the case of electron-phonon scattering at high temperatures. Skew scattering is assumed to be the dominant mechanism of the EHE. The calculations were carried out using Zhang-Levy model and the effective-medium approximation. The single-site electron-phonon interaction model was considered by analogy to that one in the theory of disordered alloys. In the case of strong spin-dependent scattering there is an additional term in the temperature dependence of the EHE coefficient of magnetic granular alloys in comparison with that for bulk ferromagnets. This term is linear with T{sup 3}. The similar temperature dependence for the EHE conductivity in granular metal-metal and metal-insulator alloys takes place in spite of the different origin of giant magnetoresistance in these systems. The strong temperature dependence of the EHE coefficient can be viewed as an evidence of enhanced spin-orbit interaction at interfaces between granules and the matrix. We show a linear correlation between the interface contribution to the EHE coefficient and the interface contribution to alloy resistivity. The obtained results are in a qualitative agreement with the recent experimental data for nanocomposites.

Numerical simulation of the alloying process during impulse induction heating of the metal substrate

Science.gov (United States)

Popov, V. N.

2017-10-01

2D numerical modeling of the processes during the alloying of the substrate surface metal layer is carried out. Heating, phase transition, heat and mass transfer in the molten metal, solidification of the melt are considered with the aid the proposed mathematical model. Under study is the applicability of the high-frequency electromagnetic field impulse for metal heating and melting. The distribution of the electromagnetic energy in the metal is described by empirical formulas. According to the results of numerical experiments, the flow structure in the melt and distribution of the alloying substances is evaluated.

Oxidation kinetics of simulated metallic spent fuel in air at 200∼300 .deg. C

International Nuclear Information System (INIS)

Joo, J. S.; Yoo, K. S.; Jo, I. J.; Kook, D. H.; Lee, E. P.; Lee, J. C.; Bang, K. S.; Kim, H. D.

2003-01-01

In order to evaluate the long term storage safety study of the metallic spent fuel, U-5Zr, U-5Ti, U-5Ni, U-5Nb, and U-5Hf simulated metallic uranium alloys, known as corrosion resistant alloys, were fabricated and oxidized in oxygen gas at 200 .deg. C ∼ 300 .deg. C. All simulated metallic uranium alloys were more corrosion resistant than pure uranium metal, and corrosion resistance increases Nb, Ni, Ti, Zr, Hf in that order. The oxidation rates of uranium alloys determined and activation energy was calculated for each alloy. The matrix microstructure of the test specimens were analyzed using OM, SEM, and EPMA. It was concluded that Nb was the best acceptable alloying elements for reducing corrosion of uranium metal, and Ni, Ti were also considered to suitable as candidate

CPA theory of the magnetization in rare earth transition metal alloys

International Nuclear Information System (INIS)

Szpunar, B.; Lindgaard, P.A.

1976-11-01

Calculations were made of the magnetic moment per atom of the transition metal and the rare earth metal in the intermetallic compounds, Gdsub(1-x)Nisub(x), Gdsub(1-x)Fesub(x), Gdsub(1-x)Cosub(x), and Ysub(1-x)Cosub(x). A simple model of the disordered alloy consisting of spins localized on the rare earth atoms and interacting with a narrow d-band is considered. The magnetic moment of the alloy at zero temperature is calculated within the molecular field and Hartree-Fock approximations. Disorder is treated in the coherent potential approximation. Results are in good agreement with the experimental data obtained for the crystalline and amorphous intermetallic compounds. It is shown that the temperature dependence of the magnetic moments and Curie and ferrimagnetic compensation temperatures can be accounted for by a simple model assuming a RKKY interaction between the rare-earth moments and the transition metal pseudo spin. The interaction is mediated by an effective alloy medium calculated using the CPA theory and elliptic densities of states. (Auth.)

Endurance in Al Alloy Melts and Wear Resistance of Titanium Matrix Composite Shot-Sleeve for Aluminum Alloy Die-casting

International Nuclear Information System (INIS)

Choi, Bong-Jae; Kim, Young-Jig; Sung, Si-Young

2012-01-01

The main purpose of this study was to evaluate the endurance against Al alloy melts and wear resistance of an in-situ synthesized titanium matrix composite (TMC) sleeve for aluminum alloy die-casting. The conventional die-casting shot sleeve material was STD61 tool steel. TMCs have great thermal stability, wear and oxidation resistance. The in-situ reaction between Ti and B4C leads to two kinds of thermodynamically stable reinforcements, such as TiBw and TiCp. To evaluate the feasibility of the application to a TMCs diecasting shot sleeve, the interfacial reaction behavior was examined between Al alloys melts with TMCs and STD61 tool steel. The pin-on-disk type dry sliding wear test was also investigated for TMCs and STD61 tool steel.

Recent Advancements in Self-Healing Metallic Materials and Self-Healing Metal Matrix Composites

Science.gov (United States)

Kilicli, Volkan; Yan, Xiaojun; Salowitz, Nathan; Rohatgi, Pradeep K.

2018-04-01

Engineered self-healing materials inspired by natural biological organisms that can repair damage are receiving increasing interest in recent years. Most studies have been focused on self-healing polymers, concretes, and ceramics. Self-healing metallic materials pose challenges due to the high temperatures used in manufacturing and the chemistries involved. This article summarizes and evaluates the self-healing mechanisms used in metallic materials and reviews recent studies into self-healing in aluminum, zinc, and Sn-Bi alloys. Generalizations about the various classifications are drawn from the review highlighting major hurdles in the widespread practical application of metallic self-healing materials, as well as the potential directions for future studies.

Ferromagnetism and spin glass ordering in transition metal alloys (invited)

Science.gov (United States)

Crane, S.; Carnegie, D. W., Jr.; Claus, H.

1982-03-01

Magnetic properties of transition metal alloys near the percolation threshold are often complicated by metallurgical effects. Alloys like AuFe, VFe, CuNi, RhNi, and PdNi are in general not random solid solutions but have various degrees of atomic clustering or short-range order (SRO), depending on the heat treatment. First, it is shown how the magnetic ordering temperature of these alloys varies with the degree of clustering or SRO. Second, by systematically changing this degree of clustering or SRO, important information can be obtained about the magnetic phase diagram. In all these alloys below the percolation limit, the onset of ferromagnetic order is probably preceded by a spin glass-type ordering. However, details of the magnetic phase diagram near the critical point can be quite different alloy systems.

Feasibility study on development of metal matrix composite by microwave stir casting

Science.gov (United States)

Lingappa, S. M.; Srinath, M. S.; Amarendra, H. J.

2018-04-01

Need for better service oriented materials has boosted the demand for metal matrix composite materials, which can be developed to have necessary properties. One of the most widely utilized metal matrix composite is Al-SiC, which is having a matrix made of aluminium metal and SiC as reinforcement. Lightweight and conductivity of aluminium, when combined with hardness and wear resistance of SiC provides an excellent platform for various applications in the field of electronics, automotives, and aerospace and so on. However, uniform distribution of reinforcement particles is an issue and has to be addressed. The present study is an attempt made to develop Al-SiC metal matrix composite by melting base metal using microwave hybrid heating technique, followed by addition of reinforcement and stirring the mixture for obtaining homogenous mixture. X-Ray Diffraction analysis shows the presence of aluminium and SiC in the cast material. Further, microstructural study shows the distribution of SiC particles in the grain boundaries.

[Research progress in CoCr metal-ceramic alloy fabricated by selective laser melting].

Science.gov (United States)

Yan, X; Lin, H

2018-02-09

Cobalt-chromium alloys have been applied to dental porcelain fused to metal (PFM) restorations over the past decades owing to their excellent corrosion resistance, good biocompatibility and low price. The production of CoCr metal-ceramic restorations has always been based on traditional lost-wax casting techniques. However, in recent years, selective laser melting (SLM) is becoming more and more highly valued by dental laboratories and dental practitioners due to its individuation, precision and efficiency. This paper mainly reviews the recent researches on the production process of copings, microstructure, mechanical property, metal-ceramic bond strength, fit of copings, corrosion resistance and biocompatibility of SLM CoCr metal-ceramic alloy.

Niobium Carbide-Reinforced Al Matrix Composites Produced by High-Energy Ball Milling

Science.gov (United States)

Travessa, Dilermando Nagle; Silva, Marina Judice; Cardoso, Kátia Regina

2017-06-01

Aluminum and its alloys are key materials for the transportation industry as they contribute to the development of lightweight structures. The dispersion of hard ceramic particles in the Al soft matrix can lead to a substantial strengthening effect, resulting in composite materials exhibiting interesting mechanical properties and inspiring their technological use in sectors like the automotive and aerospace industries. Powder metallurgy techniques are attractive to design metal matrix composites, achieving a homogeneous distribution of the reinforcement into the metal matrix. In this work, pure aluminum has been reinforced with particles of niobium carbide (NbC), an extremely hard and stable refractory ceramic. Its use as a reinforcing phase in metal matrix composites has not been deeply explored. Composite powders produced after different milling times, with 10 and 20 vol pct of NbC were produced by high-energy ball milling and characterized by scanning electron microscopy and by X-ray diffraction to establish a relationship between the milling time and size, morphology, and distribution of the particles in the composite powder. Subsequently, an Al/10 pct NbC composite powder was hot extruded into cylindrical bars. The strength of the obtained composite bars is comparable to the commercial high-strength, aeronautical-grade aluminum alloys.

Radiation blistering in metals and alloys

International Nuclear Information System (INIS)

Das, S.K.; Kaminsky, M.

1975-01-01

Radiation blistering in solids has been identified as a process leading to damage and erosion of irradiated surfaces. Some of the major parameters governing the blistering process in metals and some metallic alloys are the type of projectile and its energy, total dose, dose rate, target temperature, channeling condition of the projectile, orientation of the irradiated surface plane, and target material and its microstructure. Experimental results and models proposed for blister formation and rupture are reviewed. The blistering phenomenon is important as an erosion process in applications such as fusion reactor technology (plasma-wall interactions) and accelerator technology (erosion of components and targets). A description of methods for the reduction of surface erosion caused by blistering is included

Predicting Mechanical Properties of Metal Matrix Syntactic Foams Reinforced with Ceramic Spheres

Science.gov (United States)

2012-01-01

predicting the properties of interest listed above. Kiser et al. [12] extended a metal foam model to account for ceramic reinforcement to predict the...Daoud A. J Alloys Compd. 2009; 487:618. 11. Drury WJ, Rickles SA, Sanders Jr TH, Cochran JK. In Light-Weight Alloys for Aerospace Applications, ed. Loe

Nuclear waste storage container with metal matrix

Science.gov (United States)

Sump, Kenneth R.

1978-01-01

The invention relates to a storage container for high-level waste having a metal matrix for the high-level waste, thereby providing greater impact strength for the waste container and increasing heat transfer properties.

Nuclear waste storage container with metal matrix

International Nuclear Information System (INIS)

Sump, K.R.

1978-01-01

The invention relates to a storage container for high-level waste having a metal matrix for the high-level waste, thereby providing greater impact strength for the waste container and increasing heat transfer properties

Thermal plasma synthesis of transition metal nitrides and alloys

International Nuclear Information System (INIS)

Ronsheim, P.; Christensen, A.N.; Mazza, A.

1981-01-01

Applications of arc plasma processing to high-temperature chemistry of Group V nitrides and Si and Ge alloys are studied. The transition metal nitrides 4f-VN, 4f-NbN, and 4f-TaN are directly synthesized in a dc argon-nitrogen plasma from powders of the metals. A large excess of N 2 is required to form stoichiometric 4f-VN, while the Nb and Ta can only be synthesized with a substoichiometric N content. In a dc argon plasma the alloys V 3 Si, VSi 2 , NbSi 2 , NbGe 2 , Cr 3 Si, and Mo 3 Si are obtained from powder mixtures of the corresponding elements. The compounds are identified by x-ray diffraction patterns and particle shape and size are studied by electron microscopy

An environment-dependent semi-empirical tight binding model suitable for electron transport in bulk metals, metal alloys, metallic interfaces, and metallic nanostructures. I. Model and validation

Energy Technology Data Exchange (ETDEWEB)

Hegde, Ganesh, E-mail: ghegde@purdue.edu; Povolotskyi, Michael; Kubis, Tillmann; Klimeck, Gerhard, E-mail: gekco@purdue.edu [Network for Computational Nanotechnology (NCN), Department of Electrical and Computer Engineering, Purdue University, West Lafayette, Indiana 47907 (United States); Boykin, Timothy [Department of Electrical and Computer Engineering, University of Alabama, Huntsville, Alabama (United States)

2014-03-28

Semi-empirical Tight Binding (TB) is known to be a scalable and accurate atomistic representation for electron transport for realistically extended nano-scaled semiconductor devices that might contain millions of atoms. In this paper, an environment-aware and transferable TB model suitable for electronic structure and transport simulations in technologically relevant metals, metallic alloys, metal nanostructures, and metallic interface systems are described. Part I of this paper describes the development and validation of the new TB model. The new model incorporates intra-atomic diagonal and off-diagonal elements for implicit self-consistency and greater transferability across bonding environments. The dependence of the on-site energies on strain has been obtained by appealing to the Moments Theorem that links closed electron paths in the system to energy moments of angular momentum resolved local density of states obtained ab initio. The model matches self-consistent density functional theory electronic structure results for bulk face centered cubic metals with and without strain, metallic alloys, metallic interfaces, and metallic nanostructures with high accuracy and can be used in predictive electronic structure and transport problems in metallic systems at realistically extended length scales.

An environment-dependent semi-empirical tight binding model suitable for electron transport in bulk metals, metal alloys, metallic interfaces, and metallic nanostructures. I. Model and validation

International Nuclear Information System (INIS)

Hegde, Ganesh; Povolotskyi, Michael; Kubis, Tillmann; Klimeck, Gerhard; Boykin, Timothy

2014-01-01

Semi-empirical Tight Binding (TB) is known to be a scalable and accurate atomistic representation for electron transport for realistically extended nano-scaled semiconductor devices that might contain millions of atoms. In this paper, an environment-aware and transferable TB model suitable for electronic structure and transport simulations in technologically relevant metals, metallic alloys, metal nanostructures, and metallic interface systems are described. Part I of this paper describes the development and validation of the new TB model. The new model incorporates intra-atomic diagonal and off-diagonal elements for implicit self-consistency and greater transferability across bonding environments. The dependence of the on-site energies on strain has been obtained by appealing to the Moments Theorem that links closed electron paths in the system to energy moments of angular momentum resolved local density of states obtained ab initio. The model matches self-consistent density functional theory electronic structure results for bulk face centered cubic metals with and without strain, metallic alloys, metallic interfaces, and metallic nanostructures with high accuracy and can be used in predictive electronic structure and transport problems in metallic systems at realistically extended length scales

An environment-dependent semi-empirical tight binding model suitable for electron transport in bulk metals, metal alloys, metallic interfaces, and metallic nanostructures. I. Model and validation

Science.gov (United States)

Hegde, Ganesh; Povolotskyi, Michael; Kubis, Tillmann; Boykin, Timothy; Klimeck, Gerhard

2014-03-01

Semi-empirical Tight Binding (TB) is known to be a scalable and accurate atomistic representation for electron transport for realistically extended nano-scaled semiconductor devices that might contain millions of atoms. In this paper, an environment-aware and transferable TB model suitable for electronic structure and transport simulations in technologically relevant metals, metallic alloys, metal nanostructures, and metallic interface systems are described. Part I of this paper describes the development and validation of the new TB model. The new model incorporates intra-atomic diagonal and off-diagonal elements for implicit self-consistency and greater transferability across bonding environments. The dependence of the on-site energies on strain has been obtained by appealing to the Moments Theorem that links closed electron paths in the system to energy moments of angular momentum resolved local density of states obtained ab initio. The model matches self-consistent density functional theory electronic structure results for bulk face centered cubic metals with and without strain, metallic alloys, metallic interfaces, and metallic nanostructures with high accuracy and can be used in predictive electronic structure and transport problems in metallic systems at realistically extended length scales.

Ion-beam modification of properties of metals and alloys

International Nuclear Information System (INIS)

Khodasevich, V.V.; Uglov, V.V.; Ponaryadov, V.V.; Zhukova, S.I.

2002-01-01

Physical fundaments for ion-beam modification and plasma-vacuum synthesis of new types of coatings and compounds in technically important metals and alloys were development as well as corresponding installation and technologies were created. (authors)

Coating with overlay metallic-cermet alloy systems

Science.gov (United States)

Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

1984-01-01

A base layer of an oxide dispersed, metallic alloy (cermet) is arc plasma sprayed onto a substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use. A top layer of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then arc plasma sprayed onto the base layer. A heat treatment is used to improve the bonding. The base layer serves as an inhibitor to interdiffusion between the protective top layer and the substrate. Otherwise, the 10 protective top layer would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

Review on preparation techniques of particle reinforced metal matrix composites

Directory of Open Access Journals (Sweden)

HAO Bin

2006-02-01

Full Text Available This paper reviews the investigation status of the techniques for preparation of metal matrix composites and the research outcomes achieved recently. The mechanisms, characteristics, application ranges and levels of development of these preparation techniques are analyzed. The advantages and the disadvantages of each technique are synthetically evaluated. Lastly, the future directions of research and the prospects for the preparation techniques of metal matrix composites are forecasted.

Alloying of Yb-Cu and Yb-Ag utilizing liquid ammonia metal solutions of ytterbium

International Nuclear Information System (INIS)

Imamura, H.; Yoshimura, T.; Sakata, Y.

2003-01-01

In the course of the studies on preparation of novel compounds using the dissolution of Eu or Yb metals in liquid ammonia, the formation of Yb-Cu and Yb-Ag intermetallic films has been found. When Cu or Ag metal powders were placed in a reactor containing a solution of Yb metal in liquid ammonia, the dissolved Yb readily react with the Cu or Ag metal particles to form surface alloy compounds. X-ray diffraction of Yb-Cu showed that upon thermal treatment above 673 K, the Yb metal deposited on the Cu particles reacted together to be transformed into the YbCu 6.5 intermetallic compound. A characteristic endothermic peak at 749 K, due to alloying of Yb-Cu, was observed by the differential scanning calorimeter measurements. By use of the high reactivity of liquid ammonia metal solutions of ytterbium, it was found that the ytterbium intermetallic films were readily formed under mild conditions. Yb-Cu and Yb-Ag exhibited enhanced catalytic activity for the hydrogenation of ethene as a result of alloying

Spectra of matrix isolated metal atoms and clusters

International Nuclear Information System (INIS)

Meyer, B.

1977-01-01

The matrix isolation spectra of all of the 40 presently known atomic metal species show strong matrix effects. The transition energies are increased, and the bands are broad and exhibit splitting of sublevels which are degenerate in the gas phase. Several models have been proposed for splitting of levels, but basic effects are not yet understood, and spectra cannot be predicted, yet it is possible to correlate gas phase and matrix in many of the systems. Selective production of diatomics and clusters via thermal and optical annealing of atomic species can be monitored by optical spectra, but yields spectroscopically complex systems which, however, especially in the case of transition metals, can be used as precursors in novel chemical reactions. A combination of absorption, emission, ir, Raman, ESR, and other methods is now quickly yielding data which will help correlate the increasing wealth of existing data. 55 references, 6 figures

Near net shape processing of zirconium or hafnium metals and alloys

International Nuclear Information System (INIS)

Evans, S.C.

1992-01-01

This patent describes a process for producing a metal shape. It comprises: plasma arc melting a metal selected from zirconium, hafnium and alloys thereof comprising at least about 90 w/o of these metals to form a liquid pool; pouring the metal form the pool into a mold to form a near net shape; and reducing the metal from its near net shape to a final size while maintaining the metal temperature below the alpha-beta transition temperature throughout the size reducing step

An overview on the Bauschinger effect in metallic materials

International Nuclear Information System (INIS)

Wang Yanfeng; Li Cong; Ling Xuyu; Shen Baoluo; Gao Shengji

2002-01-01

The Bauschinger effect in metallic materials including f.c.c. (face-centered cubic) and b.c.c. (body-centered cubic) materials such as pure alloys, casting alloys, copper alloys, aluminium alloys and metal matrix composite materials, and h.c.p. (hexagonal close packed) materials such as zirconium alloys and titanium alloys have been summarized comprehensively. The mechanism of Bauschinger effect is reviewed from the point of dislocation theory and internal stress (or back stress) that is responsible for the effect. Based upon these theories, the methods for calculating internal stress and models for simulating the effect are described briefly, which could explain the effect quantitatively. Finally, the measures to reduce or eliminate the effect have been pointed out, along with the issues to be researched in the future

Wear behaviour of A356 aluminium alloy reinforced with micron and nano size SiC particles

CSIR Research Space (South Africa)

Camagu, ST

2013-07-01

Full Text Available A method for producing metal matrix composites MMC was successfully implemented for mixing nano and low micron (“Hybrid”) sized SiC reinforcing particles in an aluminium alloy matrix. Due to the improved specific modulus and strength, MMC...

Development of Mo base alloys for conductive metal-alumina cermet applications

International Nuclear Information System (INIS)

Stephens, J.J.; Damkroger, B.K.; Monroe, S.L.

1996-01-01

A study of thermal expansion for binary Mo-V and ternary Mo-V-Fe/Mo-V-Co alloys has been conducted, with the aim of finding a composition which matches the CTE of 94% alumina ceramic. The overall goal was to identify an alloy which can be used in conductive 27 vol.% metal/73 vol.% alumina cermets. Besides thermal expansion properties, two additional requirements exist for this alloy: (1) compatibility with a hydrogen sinter fire atmosphere and (2) a single phase BCC microstructure. They have identified a ternary alloy with a nominal composition of Mo-22wt.% V-3Fe for use in cermet fabrication efforts. This paper summarizes thermal expansion properties of the various alloys studied, and compares the results with previous CTE data for Mo-V binary alloys

The energetics of ordered intermetallic alloys (of the transition metals)

International Nuclear Information System (INIS)

Watson, R.E.; Weinert, M.; Davenport, J.W.; Fernando, G.W.; Bennett, L.H.

1992-01-01

The atomically ordered phases in ordered transition metal alloys are discussed. This chapter is divided into: physical parameters controlling phase stability (Hume-Rothery, structural maps, Miedema Hamiltonian), wave functions ampersand band theory, comment on entropy terms, cohesive energies (electron promotion energies, Hund's rule on orbital effects), structural energies/stabilities of elemental solids, total energies and atomic positions, charge transfer (Au alloys, charge tailing), heats of formation of ordered compounds

Reinforcement of 2124 Al alloy with low micron SiC and nano Al2O3 via solid-state forming

CSIR Research Space (South Africa)

Gxowa, Z

2015-07-01

Full Text Available A powder metallurgical process was used to fabricate Metal Matrix Composites (MMCs). A 2124 aluminium alloy was reinforced with 5 and 10 vol. % of Al2O3 (40-70nm) to form Metal Matrix Nano Composites (MMNCs) as well as 10 and 15 vol. % of SiC (1...

Micromechanical modelling of shape memory alloy composites

Energy Technology Data Exchange (ETDEWEB)

Wang, Y.F.; Wang, X.M.; Yue, Z.F. [School of Mechanic, Civil Engineering and Architecture, Northwestern Polytechnical University, Xian, 710072 (China)

2004-03-01

An isothermal finite element method (FEM) model has been applied to study the behavior of two kinds of shape memory alloy (SMA) composites. For SMA-fiber reinforced normal metal composites, the FEM analysis shows that the mechanical behavior of the composites depends on the SMA volume fraction. For normal metal-fiber reinforced SMA matrix composites, the SMA phase transformation is affected by the increasing Young's modulus of the metal fiber. The phase transformation was also treated using a simple numerical analysis, which assumes that there are uniform stresses and strains distributions in the fiber and the matrix respectively. It is found that there is an obvious difference between the FEM analysis and the simple numerical assessment. Only FEM can provide reasonable predictions of phase transformations in SMA/normal metal composites. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

Refining processes of selected copper alloys

Directory of Open Access Journals (Sweden)

S. Rzadkosz

2009-04-01

Full Text Available The analysis of the refining effectiveness of the liquid copper and selected copper alloys by various micro additions and special refiningsubstances – was performed. Examinations of an influence of purifying, modifying and deoxidation operations performed in a metal bath on the properties of certain selected alloys based on copper matrix - were made. Refining substances, protecting-purifying slag, deoxidation and modifying substances containing micro additions of such elements as: zirconium, boron, phosphor, sodium, lithium, or their compounds introduced in order to change micro structures and properties of alloys, were applied in examinations. A special attention was directed to macro and micro structures of alloys, their tensile and elongation strength and hot-cracks sensitivity. Refining effects were estimated by comparing the effectiveness of micro structure changes with property changes of copper and its selected alloys from the group of tin bronzes.

Fabrication and Analysis of the Wear Properties of Hot-Pressed Al-Si/SiCp + Al-Si-Cu-Mg Metal Matrix Composite

Science.gov (United States)

Bang, Jeongil; Oak, Jeong-Jung; Park, Yong Ho

2016-01-01

The aim of this study was to characterize microstructures and mechanical properties of aluminum metal matrix composites (MMC's) prepared by powder metallurgy method. Consolidation of mixed powder with gas atomized Al-Si/SiCp powder and Al-14Si-2.5Cu-0.5Mg powder by hot pressing was classified according to sintering temperature and sintering time. Sintering condition was optimized using tensile properties of sintered specimens. Ultimate tensile strength of the optimized sintered specimen was 228 MPa with an elongation of 5.3% in longitudinal direction. In addition, wear properties and behaviors of the sintered aluminum-based MMC's were analyzed in accordance with vertical load and linear speed. As the linear speed and vertical load of the wear increased, change of the wear behavior occurred in order of oxidation of Al-Si matrix, formation of C-rich layer, Fe-alloying to matrix, and melting of the specimen

Bulk metallic glasses and high entropy alloys for reprocessing applications

International Nuclear Information System (INIS)

Kamachi Mudali, U.; Jayaraj, J.

2016-01-01

Recent breakthroughs in materials engineering have generated complex alloys that retain a glassy state in bulk form (bulk metallic glasses or BMGs) via ingot casting. High corrosion resistance is expected for BMGs (amorphous) as they are free from defects associated with the crystalline state such as grain boundaries, dislocations and stacking faults. Compared with conventional alloys containing one or two principal elements, the recently developed HEAs are usually composed of five or more elements with equimolar or near equimolar elemental fractions, which forms single solid solution phase. These HEAs exhibit excellent microstructural stability with better mechanical, wear and corrosion resistance properties as they are essentially single phase. Reprocessing of spent fuel from the fast breeder reactor involves the use of high concentration of (11.5 M) nitric acid under boiling conditions for the dissolution of the fuel. Conventional AISI type 304LSS and nitric acid grade 304L stainless steel would undergo inter-granular corrosion under these conditions and cannot be used for the fabrication of dissolver vessel. Currently titanium is used and zirconium alloys are proposed for future dissolver applications. Thus searching for newer materials with higher corrosion resistance suggests metallic glasses and HEAs for critical components of the dissolver application. Several Zr-based glassy alloys with different microstructural states and Ni-Nb based glassy alloys and TiZrHfNbTa HEA were cast and characterized for microstructure and corrosion resistance in nitric acid medium. From these studies, factors such as the corrosive environment (nitric acid, chloride and fluoride), and the presence of passivating elements in the alloy were emphasized for better corrosion resistance of BMGs and HEA. Attempts were also made to prepare coatings of Zr-and Ni-based glassy alloys on 304LSS by laser based deposition technique and their corrosion properties were evaluated. (author)

Metal matrix composites synthesis, wear characteristics, machinability study of MMC brake drum

CERN Document Server

Natarajan, Nanjappan; Davim, J Paulo

2015-01-01

This book is dedicated to composite materials, presenting different synthesis processes, composite properties and their machining behaviour. The book describes also the problems on manufacturing of metal matrix composite components. Among others, it provides procedures for manufacturing of metal matrix composites and case studies.

Physical properties of Pd and Al transition metals and Pd-Al binary metal alloy investigated by using molecular dynamics simulation

International Nuclear Information System (INIS)

Coruh, A.; Uludogan, M.; Tomak, M.; Cagin, T.

2002-01-01

In this study, physical properties, such as Pair Distribution Function g(r), Structure Factor S(k)''1'',''4, Diffusion Coefficient D''2''.''4, Intermediate Scattering function S(k,t)''3'',''4 and Dynamical Structure Factor S(k,w)''3'',''4 of some transition metals and metal alloys are investigated by using molecular dynamics simulation method. The simulation is specified for Pd, Al transition metals and Pd-Al binary metal alloys in the liquid form for different concentrations and at various temperatures by using Quantum Sutton-Chen (Q-SC) inter atomic potential. Intermediate scattering function and dynamical structure factor are calculated for various values of wave vector k. Results are in good agreement with published data''1'',''3'',''4

Magnetic properties of Co and Ni based alloy nanoparticles dispersed in a silica matrix

Energy Technology Data Exchange (ETDEWEB)

De Julian Fernandez, C. E-mail: dejulian@padova.infm.it; Sangregorio, C.; Mattei, G.; Maurizio, C.; Battaglin, G.; Gonella, F.; Lascialfari, A.; Lo Russo, S.; Gatteschi, D.; Mazzoldi, P.; Gonzalez, J.M.; D' Acapito, F

2001-04-01

A comparative study of the magnetic properties of Co and Ni based alloy nanoparticles (Ni-Co, Ni-Cu and Co-Cu) formed in a silica matrix by ion implantation is presented. Different ion doses and implantation sequences were realized in order to obtain different nanostructures. The structural and magnetic properties observed for the Cu{sub 50}Ni{sub 50} nanoparticles are similar to those of the Cu{sub 60}Ni{sub 40} bulk alloy. The crystal structure of Co{sub x}Ni{sub 1-x} (0{<=}x{<=}1) nanoparticles is similar to that of the corresponding bulk alloy. The magnetic properties depend on the ion-implanted dose and on the alloy composition. The samples prepared by implanting a 15x10{sup 16} ions/cm{sup 2} total dose contain nanoparticles, which are superparamagnetic at room temperature and their magnetic behavior is influenced by dipolar interparticle interactions. The magnetization of the CoNi samples at high magnetic field is larger than that of the corresponding bulk alloy and follows the same composition dependence of that quantity measured in the alloy.

Magnetic properties of Co and Ni based alloy nanoparticles dispersed in a silica matrix

International Nuclear Information System (INIS)

De Julian Fernandez, C.; Sangregorio, C.; Mattei, G.; Maurizio, C.; Battaglin, G.; Gonella, F.; Lascialfari, A.; Lo Russo, S.; Gatteschi, D.; Mazzoldi, P.; Gonzalez, J.M.; D'Acapito, F.

2001-01-01

A comparative study of the magnetic properties of Co and Ni based alloy nanoparticles (Ni-Co, Ni-Cu and Co-Cu) formed in a silica matrix by ion implantation is presented. Different ion doses and implantation sequences were realized in order to obtain different nanostructures. The structural and magnetic properties observed for the Cu 50 Ni 50 nanoparticles are similar to those of the Cu 60 Ni 40 bulk alloy. The crystal structure of Co x Ni 1-x (0≤x≤1) nanoparticles is similar to that of the corresponding bulk alloy. The magnetic properties depend on the ion-implanted dose and on the alloy composition. The samples prepared by implanting a 15x10 16 ions/cm 2 total dose contain nanoparticles, which are superparamagnetic at room temperature and their magnetic behavior is influenced by dipolar interparticle interactions. The magnetization of the CoNi samples at high magnetic field is larger than that of the corresponding bulk alloy and follows the same composition dependence of that quantity measured in the alloy

Chemical and microstructural changes at high temperature in tungsten wire reinforced metal-matrix composite materials

International Nuclear Information System (INIS)

Eaton, H.C.; Norden, H.

1985-01-01

Tungsten wire reinforced metal-matrix composites have been developed as a gas turbine blade material. Initially it was thought desirable to employ nickel or iron based superalloys as the matrix material due to their demonstrated reliability in applications where a high degree of dimensional stability, and thermal and mechanical fatigue resistance are required. It has been found, however, that deleterious fiber/matrix interactions occur in these systems under in-service conditions. These interactions seriously degrade the mechanical properties, and there is an effective lowering of the recrystallization temperature of the tungsten to the degree that grain structure changes can take place at unusually low temperatures. The present communication reports a study of the early stages of these interactions. Several microscopic and analytical techniques are used: TEM, SIMS, FIM, and the field ion atom probe. The nickel/tungsten interaction is thought to involve solute atom transport along grain boundaries. The grain boundary chemistry after short exposures to nickel at 1100 0 C is determined. In this manner the precursor interaction mechanisms are observed. These observations suggest that the strong nickel/tungsten grain boundary interactions do not involve the formation of distinct alloy phases, but instead involve rapid diffusion of essentially unalloyed nickel along the grain boundaries

Properties- and applications of quasicrystals and complex metallic alloys.

Science.gov (United States)

Dubois, Jean-Marie

2012-10-21

This article aims at an account of what is known about the potential for applications of quasicrystals and related compounds, the so-called family of Complex Metallic Alloys (CMAs‡). Attention is focused at aluminium-based CMAs, which comprise a large number of crystalline compounds and quasicrystals made of aluminium alloyed with transition metals (like Fe or Cu) or normal metals like Mg. Depending on composition, the structural complexity varies from a few atoms per unit cell up to thousands of atoms. Quasicrystals appear then as CMAs of ultimate complexity and exhibit a lattice that shows no periodicity anymore in the usual 3-dimensional space. Properties change dramatically with lattice complexity and turn the metal-type behaviour of simple Al-based crystals into a far more complex behaviour, with a fingerprint of semi-conductors that may be exploited in various applications, potential or realised. An account of the ones known to the author is given in the light of the relevant properties, namely light absorption, reduced adhesion and friction, heat insulation, reinforcement of composites for mechanical devices, and few more exotic ones. The role played by the search for applications of quasicrystals in the development of the field is briefly addressed in the concluding section.

Development of Metallic Sensory Alloys

Science.gov (United States)

Wallace Terryl A.; Newman, John A.; Horne, Michael R.; Messick, Peter L.

2010-01-01

Existing nondestructive evaluation (NDE) technologies are inherently limited by the physical response of the structural material being inspected and are therefore not generally effective at the identification of small discontinuities, making the detection of incipient damage extremely difficult. One innovative solution to this problem is to enhance or complement the NDE signature of structural materials to dramatically improve the ability of existing NDE tools to detect damage. To address this need, a multifunctional metallic material has been developed that can be used in structural applications. The material is processed to contain second phase sensory particles that significantly improve the NDE response, enhancing the ability of conventional NDE techniques to detect incipient damage both during and after flight. Ferromagnetic shape-memory alloys (FSMAs) are an ideal material for these sensory particles as they undergo a uniform and repeatable change in both magnetic properties and crystallographic structure (martensitic transformation) when subjected to strain and/or temperature changes which can be detected using conventional NDE techniques. In this study, the use of a ferromagnetic shape memory alloy (FSMA) as the sensory particles was investigated.

Charge transfers in complex transition metal alloys (Ti2Fe)

International Nuclear Information System (INIS)

Abramovici, G.

1998-01-01

We introduce a new non-orthogonal tight-binding model, for complex alloys, in which electronic structure is characterized by charge transfers. We give the analytic calculation of a charge transfer, in which overlapping two-center terms are rigorously taken into account. Then, we apply numerically this result to an approximant phase of a quasicrystal of Ti 2 Fe alloy. This model is more particularly adapted to transition metals, and gives realistic densities of states. (orig.)

Influence of alkali metal hydroxides on corrosion of Zr-based alloys

International Nuclear Information System (INIS)

Jeong, Y.H.; Ruhmann, H.; Garzarolli, F.

1997-01-01

In this study the influence of group-1 alkali hydroxides on different zirconium based alloys has been evaluated. The experiments have been carried out in small stainless steel autoclaves at 350 deg. C in pressurized 17 MPa water, with in low (0.32 mmol), medium (4.3 mmol) and high (31.5 mmol) equimolar concentrations of Li-, Na-, K-, Rb- and Cs-Hydroxides. Two types of alloys have been investigated: Zr-Sn-(Transition metal) and Zr-Sn-Nb-(Transition metal). The corrosion behaviour was evaluated from weight gain measurements. From the experiments the cation could be identified as the responsible species for zirconium alloy corrosion in alkalized water. The radius of the cation governs the corrosion behaviour in the pre accelerated region of zircaloy corrosion. Incorporating of alkali cations into the zirconium oxide lattice is probably the mechanism which allows the corrosion enhancement for Li and Na and the significantly lower effect for the other bases. Nb containing alloys show lower corrosion resistance than alloys from the Zr-Sn-TRM system in all alkali solutions. Both types of alloys corrode significantly more in LiOH and NaOH than in the other alkali environments. Lowest corrosive aggressiveness has been found for CsOH followed by KOH. Concluding from the corrosion behaviour in the different alkali environments and taking into account the tendency to promote accelerate corrosion, CsOH and KOH are possible alternate alkalis for PWR application. (author). 17 refs, 15 figs, 5 tabs

Influence of alkali metal hydroxides on corrosion of Zr-based alloys

Energy Technology Data Exchange (ETDEWEB)

Jeong, Y H [Korea Atomic Energy Research Inst., Dae Jun (Korea, Republic of); Ruhmann, H; Garzarolli, F [Siemens-KWU, Power Generation Group, Erlangen (Germany)

1997-02-01

In this study the influence of group-1 alkali hydroxides on different zirconium based alloys has been evaluated. The experiments have been carried out in small stainless steel autoclaves at 350 deg. C in pressurized 17 MPa water, with in low (0.32 mmol), medium (4.3 mmol) and high (31.5 mmol) equimolar concentrations of Li-, Na-, K-, Rb- and Cs-Hydroxides. Two types of alloys have been investigated: Zr-Sn-(Transition metal) and Zr-Sn-Nb-(Transition metal). The corrosion behaviour was evaluated from weight gain measurements. From the experiments the cation could be identified as the responsible species for zirconium alloy corrosion in alkalized water. The radius of the cation governs the corrosion behaviour in the pre accelerated region of zircaloy corrosion. Incorporating of alkali cations into the zirconium oxide lattice is probably the mechanism which allows the corrosion enhancement for Li and Na and the significantly lower effect for the other bases. Nb containing alloys show lower corrosion resistance than alloys from the Zr-Sn-TRM system in all alkali solutions. Both types of alloys corrode significantly more in LiOH and NaOH than in the other alkali environments. Lowest corrosive aggressiveness has been found for CsOH followed by KOH. Concluding from the corrosion behaviour in the different alkali environments and taking into account the tendency to promote accelerate corrosion, CsOH and KOH are possible alternate alkalis for PWR application. (author). 17 refs, 15 figs, 5 tabs.

Evaluation of Synthesizing Al2O3 Nano Particles in Copper Matrix by Mechanical Alloying of Cu-1% Al and Copper Oxide

Directory of Open Access Journals (Sweden)

S. Safi

2017-06-01

Full Text Available Strengthening of copper matrix by dispersion of metallic oxides particles as an efficient way to increase strength without losing thermal and electrical conductivities has been recognized for many years. Such a composite can withstand high temperatures and keep its properties. Such copper alloys have many applications especially in high temperature including resistance welding electrodes, electrical motors and switches. In the present work, at first, the Cu-1%Al solid solution was prepared by the mechanical alloying process via 48 hours of milling. Subsequently, 0.66 gr of copper oxide was added to Cu-1%Al solid solution and mechanically milled for different milling times of 0,16, 32, 48 hours. The milled powder mixtures were investigated by X-Ray Diffraction and scanning electron microscopy techniques. The lattice parameter of Cu increased at first, but then decreased at longer milling times. The internal strain increased and the average Cu crystal size decreased during milling process.The particle size decreased during the whole process. With increasing annealing temprature from 450°C to 750°C, the microhardness values of samples decreased at the beginning but then increased. From these results, it can be concluded that nanosize aluminaparticles are formed in the copper matrix.

Large-Grain Tin-Rich Perovskite Films for Efficient Solar Cells via Metal Alloying Technique.

Science.gov (United States)

Tavakoli, Mohammad Mahdi; Zakeeruddin, Shaik Mohammed; Grätzel, Michael; Fan, Zhiyong

2018-03-01

Fast research progress on lead halide perovskite solar cells has been achieved in the past a few years. However, the presence of lead (Pb) in perovskite composition as a toxic element still remains a major issue for large-scale deployment. In this work, a novel and facile technique is presented to fabricate tin (Sn)-rich perovskite film using metal precursors and an alloying technique. Herein, the perovskite films are formed as a result of the reaction between Sn/Pb binary alloy metal precursors and methylammonium iodide (MAI) vapor in a chemical vapor deposition process carried out at 185 °C. It is found that in this approach the Pb/Sn precursors are first converted to (Pb/Sn)I 2 and further reaction with MAI vapor leads to the formation of perovskite films. By using Pb-Sn eutectic alloy, perovskite films with large grain sizes up to 5 µm can be grown directly from liquid phase metal. Consequently, using an alloying technique and this unique growth mechanism, a less-toxic and efficient perovskite solar cell with a power conversion efficiency (PCE) of 14.04% is demonstrated, while pure Sn and Pb perovskite solar cells prepared in this manner yield PCEs of 4.62% and 14.21%, respectively. It is found that this alloying technique can open up a new direction to further explore different alloy systems (binary or ternary alloys) with even lower melting point. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Resistance to sulfur poisoning of Ni-based alloy with coinage (IB) metals

International Nuclear Information System (INIS)

Xu, Xiaopei; Zhang, Yanxing; Yang, Zongxian

2015-01-01

Highlights: • The effects of IB metal dopants on the S poisoning features of Ni are analyzed. • IB metal dopants can modify the surface electronic structure of Ni. • IB metal dopants can increase the S tolerance of Ni at an optimized concentration. • Au is a preferred dopant to increase the resistance to sulfur poisoning of Ni. - Abstract: The poisoning effects of S atom on the (1 0 0), (1 1 0) and (1 1 1) metal surfaces of pure Ni and Ni-based alloy with IB (coinage) metals (Cu, Ag, Au) are systematically studied. The effects of IB metal dopants on the S poisoning features are analyzed combining the density functional theory (DFT) results with thermodynamics data using the ab initio atomistic thermodynamic method. It is found that introducing IB doping metals into Ni surface can shift the d-band center downward from the Fermi level and weaken the adsorption of S on the (1 0 0) and (1 1 0) surfaces, and the S tolerance ability increases in the order of Ni, Cu/Ni, Ag/Ni and Au/Ni. Nevertheless, on the (1 1 1) surface, the S tolerance ability increases in the order of Ag/Ni (or Cu/Ni), Ni, and Au/Ni. When we increase the coverage of the IB metal dopants, we found that not only Au, but Cu and Ag can increase its S tolerance. We therefore propose that alloying can increase its S tolerance and alloying with Au would be a better way to increase the resistance to sulfur poisoning of the Ni anode as compared with the pure Ni and the Ag- or, Cu-doped Ni materials.

Equal channel angular pressing of powder processed Al6061/SiC nano metal matrix composites and study of its wear properties

Science.gov (United States)

Bongale, Arunkumar M.; Kumar, Satish

2018-03-01

Nano Metal Matrix Composites were fabricated by a novel approach by combining powder metallurgy and equal channel angular pressing (ECAP) using aluminium alloy 6061 (Al6061) as matrix phase and 2, 4 and 6 wt% of silicon carbide nanoparticles (SiCnp) as reinforcements. Alloying elements of Al6061 in their elemental form are blended together using high energy planetary ball mill and calculated wt% of SiCnp were mixed with it. Thus formed composite powder mixture is compacted in a uniaxial compaction die and then subjected to ECAP up to three passes. Density and porosity of samples were estimated using Archimedes’ principle. Pin on disc setup is used to evaluate the wear properties of the composites under different speed and loading conditions. Tests revealed that increase in wt% of SiCnp reduces the wear rate of the composites whereas increasing the load and speed increases wear rate of the composite samples. SEM micrographs of worn surfaces indicated different types of wear mechanism responsible for wear of the specimens under different testing conditions. Also, wt% of SiCnp and the number of passes through ECAP were found to increase the hardness value of the composite material.

Sample preparation technique for transmission electron microscopy anodized Al-Li-SiC metal matrix composite

International Nuclear Information System (INIS)

Shahid, M.; Thomson, G.E.

1997-01-01

Along with improved mechanical properties, metal matrix composites (MMC) have a disadvantage of enhanced corrosion susceptibility in aggressive environments. Recent studies on corrosion behaviour of an Al-alloy 8090/SiC MMC, revealed considerably high corrosion rates of the MMC in near neutral solutions containing chloride ions. Anodizing is one of the potential surface treatment for the MMC to provide protective coating against corrosion. The surface and cross section of the anodized MMC can easily be observed using scanning electron microscope. The anodizing behaviour of the MMC can be understood further if the anodized cross section in examined under transmission electron microscope (TEM). However, it is relatively difficult to prepare small (3 mm diameter) electron transparent specimens of the MMC supporting an anodic film. In the present study a technique has been developed for preparing thin electron transparent specimens of the anodized MMC. This technique employed conventional ion beam thinning process but the preparation of small discs was a problem. A MMMC consisting of Al-alloy 8090 with 20 % (by weight) SiC particulate with an average size of 5 Mu m, was anodized and observed in TEM after preparing the samples using the above mentioned techniques. (author)

A study on the manufacturing conditions of metal matrix composites by low pressure infiltration process

Energy Technology Data Exchange (ETDEWEB)

Park, Won Jo; Hessian, Md Anowar; Park, Sung Ho [Gyeongsang National University, Tongyoung (Korea, Republic of); Huh, Sun Chul [Gyeongsang National University, JinJu (Korea, Republic of)

2007-10-15

Metal fiber preform reinforced aluminum alloy composite as made by the infiltration of molten metal under low pressure casting process. The infiltration behavior of filling pattern and the velocity profile with low-pressure casting process was investigated. The thermocouple was inserted into the preform in order to observe the infiltration behavior. The infiltration of applied pressure time, 1, 2 and 5 s under constant pressure of 0.4 MPa was completely filled during 0.4 s. In these conditions, molten aluminum alloy has successfully infiltrated to FeCrSi metal fiber preform by low-pressure casting process. It was observed the porosity of composites for reliability of composites. The automobile piston was developed with FeCrSi reinforced aluminum alloy that is 0% porosity by the optimal applied pressure and applied pressure time.

Summary of the U.S. specimen matrix for the HFIR 13J varying temperature irradiation capsule

International Nuclear Information System (INIS)

Zinkle, S.J.

1998-01-01

The US specimen matrix for the collaborative DOE/Monbusho HFIR 13J varying temperature irradiation capsule contains two ceramics and 29 different metals, including vanadium alloys, ferritic/martensitic steels, pure iron, austenitic stainless steels, nickel alloys, and copper alloys. This experiment is designed to provide fundamental information on the effects of brief low-temperature excursions on the tensile properties and microstructural evolution of a wide range of materials irradiated at nominal temperatures of 350 and 500 C to a dose of ∼5 dpa. A total of 340 miniature sheet tensile specimens and 274 TEM disks are included in the US-supplied matrix for the irradiation capsule

Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

Science.gov (United States)

Saw, Cheng Kiong; Bauer, William A.; Choi, Jor-Shan; Day, Dan; Farmer, Joseph C.

2016-05-03

A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

Fabrication, microstructural characterization and wear characteristics of A380 alloy-alumina composites

KAUST Repository

Nurani, Sheikh Jaber

2016-03-10

To obtain better mechanical and tribological properties than aluminium alloys aluminium is reinforced with alumina particles making aluminium metal matrix composites. In this work scrap piston A380 alloy was used as the matrix alloy. Alumina particles were added by 5%, 10% and 15% into matrix alloy respectively to form desired composites by stir casting technique. Pin on disc wear testing machine with counter surface as steel disc of hardness HRC 32 and surface roughness of 0.62 μm was used to conduct the wear test. In result composites showed superior wear resistance property over A380 alloy. The effect of load, sliding speed and sliding distance on wear behaviour were also examined in this study. Wear mechanism was identified from the worn surface. Both optical and scanning electron microscope (SEM) of the composites was performed to determine the microstructures. Optical micrograph shows grain size decreases with addition of alumina particles. EDS analysis was performed to confirm the presence of α-Al matrix, primary Si particles and intermetallic. As a general method, phase compositions were analyzed by using a scanning electron microscope (SEM) equipped with an energy dispersive spectroscopy (EDS). Optical microstructures were consistent with the SEM micrographs. © 2015 IEEE.

Three body abrasion of laser surface alloyed aluminium AA1200

CSIR Research Space (South Africa)

Mabhali, Luyolo AB

2012-06-01

Full Text Available Laser surface alloying of aluminium AA1200 was performed with a 4 kW Nd:YAG laser to improve the abrasion wear resistance. Aluminium surfaces reinforced with metal matrix composites and intermetallic phases were achieved. The phases present depended...

Investigation of irradiation strengthening of bcc metals and their alloys. Progress report, January 1977--October 1977

International Nuclear Information System (INIS)

1977-01-01

Progress is reported in the areas of (a) the effect of neutron damage on the dislocation kinetics in bcc metals and their alloys, and (b) the effect of 3 He on the deformation characteristics of body centered cubic metals and their alloys. Results obtained from these projects are discussed

Effect of layered manufacturing techniques, alloy powders, and layer thickness on metal-ceramic bond strength.

Science.gov (United States)

Ekren, Orhun; Ozkomur, Ahmet; Ucar, Yurdanur

2018-03-01

Direct metal laser sintering (DMLS) and direct metal laser melting (DMLM) have become popular for fabricating the metal frameworks of metal-ceramic restorations. How the type of layered manufacturing device, layer thickness, and alloy powder may affect the bond strength of ceramic to metal substructure is unclear. The purpose of this in vitro study was to evaluate the bond strength of dental porcelain to metal frameworks fabricated using different layered manufacturing techniques (DMLS and DMLM), Co-Cr alloy powders, and layer thicknesses and to evaluate whether a correlation exists between the bond strength and the number of ceramic remnants on the metal surface. A total of 75 bar-shaped metal specimens (n=15) were fabricated using either DMLS or DMLM. The powder alloys used were Keramit NP-S and EOS-Cobalt-Chrome SP-2 with layer thicknesses of 20 μm and 30 μm. After ceramic application, the metal-ceramic bond strength was evaluated with a 3-point-bend test. Three-way ANOVA followed by the Tukey honest significance difference test were used for statistical analysis (α=.05). De-bonding surface microstructure was observed with scanning electron microscopy. Energy dispersive spectroscopy analysis was conducted to evaluate the correlation between ceramic remnants on the metal surface and bond strength values. The mean bond strength value of DMLS was significantly higher than that of DMLM. While no statistically significant difference was found between layer thicknesses, alloy powders closely affected bond strength. Statistical comparisons revealed that the highest bond strength could be achieved with DMLS-Cobalt-Chrome SP2-20μm, and the lowest bond strength was observed in DMLS-Keramit NP-S-20μm (P≤.05). No correlation was found between porcelain remnants on the metal surface and bond strength values. The layered manufacturing device and the alloy powders evaluated in the current study closely affected the bond strength of dental porcelain to a metal framework

Study of the embedded atom method of atomistic calculations for metals and alloys

International Nuclear Information System (INIS)

Johnson, R.A.

1990-10-01

Two projects were completed in the past year. The stability of a series of binary alloys was calculated using the embedded-atom method (EAM) with an analytic form for two-body potentials derived previously. Both disordered alloys and intermetallic compounds with the L1 0 and L1 2 structures were studied. The calculated heats of solution of alloys of Cu, Ag, Au, Ni, and Pt were satisfactory, while results for alloys containing Pd were too high. Atomistic calculations using the EAM were also carried out for point defects in hcp metals. By comparison with results in the literature, it was found that many body effects from the EAM significantly alter predicted physical properties of hcp metals. For example, the EAM calculations yield anisotropic vacancy diffusion with greater vacancy mobility in the basal plane, and imply that diffusion will start at a lower fraction of the melting temperature

The effect of hydrogen peroxide concentration on metal ion release from dental casting alloys.

Science.gov (United States)

Al-Salehi, S K; Hatton, P V; Johnson, A; Cox, A G; McLeod, C

2008-04-01

There are concerns that tooth bleaching agents may adversely affect dental materials. The aim of this study was to test the hypothesis that increasing concentrations of hydrogen peroxide (HP) are more effective than water at increasing metal ion release from two typical dental casting alloys during bleaching. Discs (n = 28 for each alloy) were prepared by casting and heat treated to simulate a typical porcelain-firing cycle. Discs (n = 7) of each alloy were immersed in either 0%, 3%, 10% or 30% (w/v) HP solutions for 24 h at 37 degrees C. Samples were taken for metal ion release determination using inductively coupled plasma-mass spectrometry and the data analysed using a two-way anova followed by a one-way anova. The surface roughness of each disc was measured using a Talysurf contact profilometer before and after bleaching and the data analysed using a paired t-test. With the exception of gold, the differences in metal ion concentration after treatment with 0% (control) and each of 3%, 10% and 30% HP (w/v) were statistically significant (P alloys increased with increasing HP concentrations (over 3000% increase in Ni and 1400% increase in Pd ions were recorded when HP concentration increased from 0% to 30%). Surface roughness values of the samples before and after bleaching were not significantly different (P > 0.05) Exposure of the two dental casting alloys to HP solutions increased metal ion release of all the elements except gold.

Nano-size metallic oxide particle synthesis in Fe-Cr alloys by ion implantation

Science.gov (United States)

Zheng, C.; Gentils, A.; Ribis, J.; Borodin, V. A.; Delauche, L.; Arnal, B.

2017-10-01

Oxide Dispersion Strengthened (ODS) steels reinforced with metal oxide nanoparticles are advanced structural materials for nuclear and thermonuclear reactors. The understanding of the mechanisms involved in the precipitation of nano-oxides can help in improving mechanical properties of ODS steels, with a strong impact for their commercialization. A perfect tool to study these mechanisms is ion implantation, where various precipitate synthesis parameters are under control. In the framework of this approach, high-purity Fe-10Cr alloy samples were consecutively implanted with Al and O ions at room temperature and demonstrated a number of unexpected features. For example, oxide particles of a few nm in diameter could be identified in the samples already after ion implantation at room temperature. This is very unusual for ion beam synthesis, which commonly requires post-implantation high-temperature annealing to launch precipitation. The observed particles were composed of aluminium and oxygen, but additionally contained one of the matrix elements (chromium). The crystal structure of aluminium oxide compound corresponds to non-equilibrium cubic γ-Al2O3 phase rather than to more common corundum. The obtained experimental results together with the existing literature data give insight into the physical mechanisms involved in the precipitation of nano-oxides in ODS alloys.

Effect of carbon on the microstructure, mechanical properties and metal ion release of Ni-free Co-Cr-Mo alloys containing nitrogen.

Science.gov (United States)

Mori, Manami; Yamanaka, Kenta; Kuramoto, Koji; Ohmura, Kazuyo; Ashino, Tetsuya; Chiba, Akihiko

2015-10-01

This paper investigated the effect of carbon addition on the microstructure and tensile properties of Ni-free biomedical Co-29Cr-6Mo (mass%) alloys containing 0.2 mass% nitrogen. The release of metal ions by the alloys was preliminarily evaluated in an aqueous solution of 0.6% sodium chloride (NaCl) and 1% lactic acid, after which samples with different carbon contents were subjected to hot rolling. All specimens were found to primarily consist of a γ-phase matrix due to nitrogen doping, with only the volume fraction of M23C6 increasing with carbon concentration. Owing to the very fine size of these carbide particles (less than 1 μm), which results from fragmentation during hot rolling, the increased formation of M23C6 increased the 0.2% proof stress, but reduced the elongation-to-failure. Carbon addition also increased the amount of Co and Cr released during static immersion; Co and Cr concentrations at the surfaces, which increased with increasing the bulk carbon concentrations, possibly enhanced the metal ion release. However, only a very small change in the Mo concentration was noticed in the solution. Therefore, it is not necessarily considered a suitable means of improving the strength of biomedical Co-Cr-Mo alloys, even though it has only to date been used in this alloy system. The results of this study revealed the limitations of the carbon strengthening and can aid in the design of biomedical Co-Cr-Mo-based alloys that exhibit the high durability needed for their practical application. Copyright © 2015 Elsevier B.V. All rights reserved.

Electronic structure and properties of disordered alloys of d-elements

International Nuclear Information System (INIS)

Demidenko, V.S.; Kal'yanov, A.P.

1983-01-01

On the basis of coherent potential approximation the fundamental characteristics in which transition element alloys differ have been established. Connection of the characteristics with position of the elements alloyed in the Mendeleev table is considered. It is confirmed by calculations that electronic structure and, consequently, physical properties of the alloys of a certain value potential disturbing matrix, change qualitatively. Results of the calculation of electron energy state density, diagrams of partial and average magnetic momenta in binary and ternary alloys of the first transition period, are presented. Besides, calculation results of bond energy in d-metals and energy of segregation formation in their alloys are also given. Comparison with experiment confirms the efficiency of concepts given in the paper

Modeling the Mechanical Behavior of Aluminum Laminated Metal Composites During High Temperature Deformation

National Research Council Canada - National Science Library

Grishber, R

1997-01-01

A constitutive model for deformation of a novel laminated metal composite (LMC) which is comprised of 21 alternating layers of Al 5182 alloy and Al 6090/SiC/25p metal matrix composite (MMC) has been proposed...

Effects of Alloyed Carbon on the General Corrosion and the Pitting Corrosion Behavior of FeCrMnN Stainless Steels

Energy Technology Data Exchange (ETDEWEB)

Ha, Heon-Young; Lee, Tae-Ho; Kim, Sung-Joon [Korea Institute of Materials Science, Changwon (Korea, Republic of)

2011-10-15

The effects of alloyed carbon on the pitting corrosion, the general corrosion, and the passivity behavior of Fe{sub 1}8Cr{sub 1}0Mn{sub 0}.4Nx{sub C} (x=0 ⁓ 0.38 wt%) alloys were investigated by various electrochemical methods and XPS analysis. The alloyed carbon increased the general corrosion resistance of the FeCrMnN matrix. Carbon enhanced the corrosion potential, reduced the metal dissolution rate, and accelerated the hydrogen evolution reaction rate in various acidic solutions. In addition, carbon promoted the pitting corrosion resistance of the matrix in a chloride solution. The alloyed carbon in the matrix increased the chromium content in the passive film, and thus the passive film became more protective.

Corrosion fatigue of biomedical metallic alloys: mechanisms and mitigation.

Science.gov (United States)

Antunes, Renato Altobelli; de Oliveira, Mara Cristina Lopes

2012-03-01

Cyclic stresses are often related to the premature mechanical failure of metallic biomaterials. The complex interaction between fatigue and corrosion in the physiological environment has been subject of many investigations. In this context, microstructure, heat treatments, plastic deformation, surface finishing and coatings have decisive influence on the mechanisms of fatigue crack nucleation and growth. Furthermore, wear is frequently present and contributes to the process. However, despite all the effort at elucidating the mechanisms that govern corrosion fatigue of biomedical alloys, failures continue to occur. This work reviews the literature on corrosion-fatigue-related phenomena of Ti alloys, surgical stainless steels, Co-Cr-Mo and Mg alloys. The aim was to discuss the correlation between structural and surface aspects of these materials and the onset of fatigue in the highly saline environment of the human body. By understanding such correlation, mitigation of corrosion fatigue failure may be achieved in a reliable scientific-based manner. Different mitigation methods are also reviewed and discussed throughout the text. It is intended that the information condensed in this article should be a valuable tool in the development of increasingly successful designs against the corrosion fatigue of metallic implants. Copyright © 2011 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Metal-ceramic bond strength between a feldspathic porcelain and a Co-Cr alloy fabricated with Direct Metal Laser Sintering technique.

Science.gov (United States)

Dimitriadis, Konstantinos; Spyropoulos, Konstantinos; Papadopoulos, Triantafillos

2018-02-01

The aim of the present study was to record the metal-ceramic bond strength of a feldspathic dental porcelain and a Co-Cr alloy, using the Direct Metal Laser Sintering technique (DMLS) for the fabrication of metal substrates. Ten metal substrates were fabricated with powder of a dental Co-Cr alloy using DMLS technique (test group) in dimensions according to ISO 9693. Another ten substrates were fabricated with a casing dental Co-Cr alloy using classic casting technique (control group) for comparison. Another three substrates were fabricated using each technique to record the Modulus of Elasticity ( E ) of the used alloys. All substrates were examined to record external and internal porosity. Feldspathic porcelain was applied on the substrates. Specimens were tested using the three-point bending test. The failure mode was determined using optical and scanning electron microscopy. The statistical analysis was performed using t-test. Substrates prepared using DMLS technique did not show internal porosity as compared to those produced using the casting technique. The E of control and test group was 222 ± 5.13 GPa and 227 ± 3 GPa, respectively. The bond strength was 51.87 ± 7.50 MPa for test group and 54.60 ± 6.20 MPa for control group. No statistically significant differences between the two groups were recorded. The mode of failure was mainly cohesive for all specimens. Specimens produced by the DMLS technique cover the lowest acceptable metal-ceramic bond strength of 25 MPa specified in ISO 9693 and present satisfactory bond strength for clinical use.

High strength alloys

Science.gov (United States)

Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

2010-08-31

High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

Weibull modeling of particle cracking in metal matrix composites

International Nuclear Information System (INIS)

Lewis, C.A.; Withers, P.J.

1995-01-01

An investigation into the occurrence of reinforcement cracking within a particulate ZrO 2 /2618 Al alloy metal matrix composite under tensile plastic straining has been carried out, special attention being paid to the dependence of fracture on particle size and shape. The probability of particle cracking has been modeled using a Weibull approach, giving good agreement with the experimental data. Values for the Weibull modulus and the stress required to crack the particles were found to be within the range expected for the cracking of ceramic particles. Additional information regarding the fracture behavior of the particles was provided by in-situ neutron diffraction monitoring of the internal strains, measurement of the variation in the composite Young's modulus with straining and by direct observation of the cracked particles. The values of the particle stress required for the initiation of particle cracking deduced from these supplementary experiments were found to be in good agreement with each other and with the results from the Weibull analysis. Further, it is shown that while both the current experiments, as well as the previous work of others, can be well described by the Weibull approach, the exact values of the Weibull parameters do deduced are very sensitive to the approximations and the assumptions made in constructing the model

Local lattice relaxations in random metallic alloys: Effective tetrahedron model and supercell approach

DEFF Research Database (Denmark)

Ruban, Andrei; Simak, S.I.; Shallcross, S.

2003-01-01

We present a simple effective tetrahedron model for local lattice relaxation effects in random metallic alloys on simple primitive lattices. A comparison with direct ab initio calculations for supercells representing random Ni0.50Pt0.50 and Cu0.25Au0.75 alloys as well as the dilute limit of Au-ri......-rich CuAu alloys shows that the model yields a quantitatively accurate description of the relaxtion energies in these systems. Finally, we discuss the bond length distribution in random alloys....

Helium sequestration at nanoparticle-matrix interfaces in helium + heavy ion irradiated nanostructured ferritic alloys

Energy Technology Data Exchange (ETDEWEB)

Parish, C.M., E-mail: parishcm@ornl.gov [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Unocic, K.A.; Tan, L. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Zinkle, S.J. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); University of Tennessee, Knoxville, TN 37996 (United States); Kondo, S. [Institute of Advanced Energy, Kyoto University, Uji, Kyoto, 611-0011 (Japan); Snead, L.L. [Massachusetts Institute of Technology, Cambridge, MA 02139 (United States); Hoelzer, D.T.; Katoh, Y. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

2017-01-15

We irradiated four ferritic alloys with energetic Fe and He ions: one castable nanostructured alloy (CNA) containing Ti-W-Ta-carbides, and three nanostructured ferritic alloys (NFAs). The NFAs were: 9Cr containing Y-Ti-O nanoclusters, and two Fe-12Cr-5Al NFAs containing Y-Zr-O or Y-Hf-O clusters. All four were subjected to simultaneous dual-beam Fe + He ion implantation (650 °C, ∼50 dpa, ∼15 appm He/dpa), simulating fusion-reactor conditions. Examination using scanning/transmission electron microscopy (STEM) revealed high-number-density helium bubbles of ∼8 nm, ∼10{sup 21} m{sup −3} (CNA), and of ∼3 nm, 10{sup 23} m{sup −3} (NFAs). STEM combined with multivariate statistical analysis data mining suggests that the precipitate-matrix interfaces in all alloys survived ∼50 dpa at 650 °C and serve as effective helium trapping sites. All alloys appear viable structural material candidates for fusion or advanced fission energy systems. Among these developmental alloys the NFAs appear to sequester the helium into smaller bubbles and away from the grain boundaries more effectively than the early-generation CNA.

Induction skull melting facility: an advanced system for electromagnetic processing of metals and alloys

International Nuclear Information System (INIS)

Sugilal, G.; Agarwal, K.

2017-01-01

Induction Skull Melting (ISM) is an advanced technology for processing highly refractory and extremely reactive metals and their alloys to produce ultra-high purity products. In ISM, the metallic charge is melted in a water-cooled, copper crucible. The crucible is segmented so that the magnetic field can penetrate into the metallic charge to be melted. By virtue of the strong electromagnetic stirring, the ISM technology can also be used to homogenize alloys of metals, which are difficult to be combined uniformly in composition due to large difference in specific gravity. In view of various important applications in frontier areas of material research, development and production, Bhabha Atomic Research Centre developed the ISM technology indigenously

Influence of tool pin in friction stir welding on activated carbon reinforced aluminium metal matrix composite

Science.gov (United States)

DijuSamuel, G.; Raja Dhas, J. Edwin

2017-10-01

This paper focus on impact of tool pin in friction stir welding on activated carbon reinforced aluminium metal matrix composite. For fabrication of metal matrix composite AA6061 is used as matrix and activated carbon is used as reinforcement and it is casted using modified stir casting technique. After casting metal matrix composite has undergone various microstructure tests like SEM,EDAX and XRD. FSW is carried out in this metal matrix composite by choosing various tool pin profile like square,round,Threaded round, hexagon and taper. The quality of welded plates is measured in terms of ultimate tensile strength and hardness.

Crystal-Structure Contribution to the Solid Solubility in Transition Metal Alloys

DEFF Research Database (Denmark)

Ruban, Andrei; Skriver, Hans Lomholt; Nørskov, Jens Kehlet

1998-01-01

The solution energies of 4d metals in other 4d metals as well as the bcc-hcp structural energy differences in random 4d alloys are calculated by density functional theory. It is shown that the crystal structure of the host plays a crucial role in the solid solubility. A local virtual bond...

Evolution of microstructure of U-Mo alloys in as cast and sintered forms

International Nuclear Information System (INIS)

Sinha, V.P.; Hegde, P.V.; Prasad, G.J.; Kamath, H.S.; Dey, G.K.

2009-01-01

Over the years U 3 Si 2 compound dispersed in aluminium matrix has been successfully used as potential Low Enriched Uranium (LEU 235 ) base dispersion fuel in new research and test reactors and also for converting High Enriched Uranium (HEU > 85% U 235 ) cores to LEU in most of the existing research and test reactors. The maximum density achievable with U 3 Si 2 -AI dispersion fuel is around 4.8 g U cm -3 . To achieve a uranium density of 8.0 to 9.0 g U cm -3 in dispersion fuel with aluminium as matrix material, it is required to use γ-stabilized uranium metal powders. At Metallic Fuels Division, R and D efforts are on to develop these high density uranium alloys. Molybdenum plays a crucial role in metastabilising the γ-phase of uranium at room temperature which is very much evident when we see the microstructures of different U-Mo alloys with varying molybdenum concentration as solute atom. The paper describes the role of molybdenum in imparting metastability in U-Mo alloys from their microstructures in as cast and sintered forms. The paper also covers the role of tailored microstructure in U-Mo alloy for the purpose of hydriding and dehydriding treatment to generate alloy powders. (author)

Coefficient of electrical transport vacuum arc for metals and alloys

International Nuclear Information System (INIS)

Markov, G.V.; Ehjzner, B.A.

1998-01-01

In this article the authors propose formulas for estimation coefficient of electrical transport vacuum arc for metals and alloys. They also represent results of analysis principal physical processes which take place in cathode spot vacuum arc

Transport mechanisms in the laser alloying of metals

Science.gov (United States)

Pawlak, Ryszard; Tomczyk, Mariusz; Walczak, Maria

2003-10-01

This article presents some investigations of a laser alloyed surface layer of nickel doped with gold and of copper doped with aluminum. The velocity of the convectino flow in the laser pool predicted by computation implies that there may exist good miscibility for the range of components different from those obtained by the conventional method. This indicates a predominant role of the Marangoni convection for mixing elements. Some metallurgical cross-sections of Ni-Au; Mo-Au; Cu-Al; Cu-Au layers, alloyed by an Nd-YAG laser, for different contents of doping elements are presented. They may be interesting information about miscibility of these metals during laser pulse τ1=4ms.

The use of alloy 117 as a liquid metal current collector

Science.gov (United States)

Maribo, David; Sondergaard, Neal

1987-09-01

Low melting point, bismuth based alloys are potential replacements for NaK78 as liquid metal slip ring material because of their lower reactivity and potentially greater hydrodynamic stability. This paper describes experiments with one such alloy in a model of a 300 kW superconducting homopolar motor using close clearance braid type collectors. Slip ring tip velocities varied from 5 to 20 m/s and currents ranging from 500 to 2000 A. Viscous power losses tend to follow a simple turbulent mode. In all, the data supports the use of low melting point alloys as an alternative to Na78.

Gas atomization of Cu-modified AB5 metal hydride alloys

International Nuclear Information System (INIS)

Young, K.; Ouchi, T.; Banik, A.; Koch, J.; Fetcenko, M.A.; Bendersky, L.A.; Wang, K.; Vaudin, M.

2011-01-01

Research highlights: → The gas atomization process together with a hydrogen annealing process was demonstrated on AB5 alloys. → The method was found to be effective in restoring the original cycle life sacrificed by the incorporation of copper in the alloy formula as a means of improving the low temperature performance of AB 5 alloys. → The new process also improves high rate, low temperature, and charge retention performances for both Cu-free and Cu-containing AB 5 alloys. - Abstract: Gas atomization together with a hydrogen annealing process has been proposed as a method to achieve improved low-temperature performance of AB 5 alloy electrodes in Ni/MH batteries and restore the original cycle life which was sacrificed by the incorporation of copper in the alloy formula. While the gas atomization process reduces the lattice constant aspect ratio c/a of the Cu-containing alloys, the addition of a hydrogen annealing step recovers this property, although it is still inferior to the conventionally prepared annealed Cu-free alloy. This observation correlates very well with the cycle life performance. In addition to extending the cycle life of the Cu-containing metal hydride electrode, processing by gas atomization with additional hydrogen annealing improves high-rate, low-temperature, and charge retention performances for both Cu-free and Cu-containing AB 5 alloys. The degradation mechanisms of alloys made by different processes through cycling are also discussed.

Development of high-capacity nickel-metal hydride batteries using superlattice hydrogen-absorbing alloys

International Nuclear Information System (INIS)

Yasuoka, Shigekazu; Magari, Yoshifumi; Murata, Tetsuyuki; Tanaka, Tadayoshi; Ishida, Jun; Nakamura, Hiroshi; Nohma, Toshiyuki; Kihara, Masaru; Baba, Yoshitaka; Teraoka, Hirohito

2006-01-01

New R-Mg-Ni (R: rare earths) superlattice alloys with higher-capacity and higher-durability than the conventional Mm-Ni alloys with CaCu 5 structure have been developed. The oxidation resistibility of the superlattice alloys has been improved by optimizing the alloy composition by such as substituting aluminum for nickel and optimizing the magnesium content in order to prolong the battery life. High-capacity nickel-metal hydride batteries for the retail market, the Ni-MH2500/900 series (AA size type 2500mAh, AAA size type 900mAh), have been developed and commercialized by using an improved superlattice alloy for negative electrode material. alized by using an improved superlattice alloy for negative electrode material. (author)

Cobalt-alloy implant debris induce HIF-1α hypoxia associated responses: a mechanism for metal-specific orthopedic implant failure.

Directory of Open Access Journals (Sweden)

Lauryn Samelko

Full Text Available The historical success of orthopedic implants has been recently tempered by unexpected pathologies and early failures of some types of Cobalt-Chromium-Molybdenum alloy containing artificial hip implants. Hypoxia-associated responses to Cobalt-alloy metal debris were suspected as mediating this untoward reactivity at least in part. Hypoxia Inducible Factor-1α is a major transcription factor involved in hypoxia, and is a potent coping mechanism for cells to rapidly respond to changing metabolic demands. We measured signature hypoxia associated responses (i.e. HIF-1α, VEGF and TNF-α to Cobalt-alloy implant debris both in vitro (using a human THP-1 macrophage cell line and primary human monocytes/macrophages and in vivo. HIF-1α in peri-implant tissues of failed metal-on-metal implants were compared to similar tissues from people with metal-on-polymer hip arthroplasties, immunohistochemically. Increasing concentrations of cobalt ions significantly up-regulated HIF-1α with a maximal response at 0.3 mM. Cobalt-alloy particles (1 um-diameter, 10 particles/cell induced significantly elevated HIF-1α, VEGF, TNF-α and ROS expression in human primary macrophages whereas Titanium-alloy particles did not. Elevated expression of HIF-1α was found in peri-implant tissues and synovial fluid of people with failing Metal-on-Metal hips (n = 5 compared to failed Metal-on-Polymer articulating hip arthroplasties (n = 10. This evidence suggests that Cobalt-alloy, more than other metal implant debris (e.g. Titanium alloy, can elicit hypoxia-like responses that if unchecked can lead to unusual peri-implant pathologies, such as lymphocyte infiltration, necrosis and excessive fibrous tissue growths.

Modification of amorphous metal alloys and nanocrystals by radiation

International Nuclear Information System (INIS)

Holkova, D.; Sitek, J.

2017-01-01

The paper deals with radiation damage and modification of amorphous metal alloys by neutron irradiation and electrons. Initial experiments were focused on electron irradiation, with various amorphous precursors as well as nanocrystalline alloys: Fe_8_1Nb_7B_1_2, (Fe_3Ni_1)_8_1Nb_7B_1_2, (Fe_3Ni_1)_8_1Nb_7B_1_2 and NANOMET Fe_8_1_._6B_9_._6Si_4_._8P_3Cu_1 being selected for the irradiated objects. The experimental part summarizes the previous results obtained by Moessbauer spectroscopy as well as XRD. (authors)

Development of in-Situ Al-Si/CuAl2 Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior

Directory of Open Access Journals (Sweden)

Mahmoud M. Tash

2016-06-01

Full Text Available In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15% into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl2, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl2 at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

Simultaneous multielement analysis of zirconium alloys by chlorination separation of matrix/ICP-AES

International Nuclear Information System (INIS)

Kato, Kaneharu

1990-01-01

An analytical method combined chlorination separation of matrix with ICP-AES has been developed for reactor grade Zr alloys (Zircaloy-2). A sample (1 g) is taken into a Pt boat and chlorinated with HCl gas of 100 ml/min in a glass reaction tube at ca. 330degC. Matrix Zr of the sample is volatilized and separated as ZrCl 4 . The analytic elements remaining quantitatively as chlorination residue are dissolved in a mixture of mineral acids (6 M HCl 3 ml+conc. HNO 3 0.5 ml+conc. H 2 SO 4 0.2 ml) and diluted to 20 ml with distilled water after filtration. ICP-AES was used for simultaneous multielement determination using a calibration curve method. The present method has the following advantages: simple sample preparation procedure; applicability to any form of samples to determine multielements; simple ICP-AES calibration procedure. This method was successfully applied to the determination of Fe, Ni, Cu, Co, Mn and Pb in the Zr alloys of JAERI CRM's and NBS SRM's. (author)

New vistas in the determination of hydrogen in aerospace engine metal alloys

Science.gov (United States)

Danford, M. D.

1986-01-01

The application of diffusion theory to the analysis of hydrogen desorption data has been studied. From these analyses, important information concerning hydrogen solubilities and the nature of the hydrogen distributions in the metal has been obtained. Two nickel base alloys, Rene' 41 and Waspaloy, and one ferrous alloy, 4340 steel, were studied in this work. For the nickel base alloys, it was found that the hydrogen distributions after electrolytic charging conformed closely to those which would be predicted by diffusion theory. The hydrogen distributions in electrolytically charged 4340 steel, on the other hand, were essentially uniform in nature, which would not be predicted by diffusion theory. Finally, it has been found that the hydrogen desorption is completely explained by the nature of the hydrogen distribution in the metal, and that the 'fast' hydrogen is not due to surface and subsurface hydride formation, as was originally proposed.

Determination of trace impurities in uranium-transition metal alloy fuels by ICP-MS using extended common analyte internal standardization (ECAIS) technique

International Nuclear Information System (INIS)

Saha, Abhijit; Deb, S.B.; Nagar, B.K.; Saxena, M.K.

2015-01-01

An analytical methodology was developed for the determination of eight trace impurities viz, Al, B, Cd, Co, Cu, Mg, Mn and Ni in three different uranium-transition metal alloy fuels (U-Me; Me = Ti, Zr and Mo) employing inductively coupled plasma mass spectrometry (ICP-MS). The well known common analyte internal standardization (CAIS) chemometric technique was modified and then employed to minimize and account for the matrix effect on analyte intensity. Standard addition of analytes to the pure synthetic U-Me sample solutions and subsequently their ≥ 94% recovery by the ICP-MS measurement validates the proposed methodology. One real sample of each of these alloys was analyzed by the developed analytical methodology and the %RSD observed was in the range of 5-8%. The method detection limits were found to be within 4-10 μg L -1 . (author)

Development of high-capacity nickel-metal hydride batteries using superlattice hydrogen-absorbing alloys

Science.gov (United States)

Yasuoka, Shigekazu; Magari, Yoshifumi; Murata, Tetsuyuki; Tanaka, Tadayoshi; Ishida, Jun; Nakamura, Hiroshi; Nohma, Toshiyuki; Kihara, Masaru; Baba, Yoshitaka; Teraoka, Hirohito

New R-Mg-Ni (R: rare earths) superlattice alloys with higher-capacity and higher-durability than the conventional Mm-Ni alloys with CaCu 5 structure have been developed. The oxidation resistibility of the superlattice alloys has been improved by optimizing the alloy composition by such as substituting aluminum for nickel and optimizing the magnesium content in order to prolong the battery life. High-capacity nickel-metal hydride batteries for the retail market, the Ni-MH2500/900 series (AA size type 2500 mAh, AAA size type 900 mAh), have been developed and commercialized by using an improved superlattice alloy for negative electrode material.

Effect of clustering on the mechanical properties of SiC particulate-reinforced aluminum alloy 2024 metal matrix composites

International Nuclear Information System (INIS)

Hong, Soon-Jik; Kim, Hong-Moule; Huh, Dae; Suryanarayana, C.; Chun, Byong Sun

2003-01-01

Al 2024-SiC metal matrix composite (MMC) powders produced by centrifugal atomization were hot extruded to investigate the effect of clustering on their mechanical properties. Fracture toughness and tension tests were conducted on specimens reinforced with different volume fractions of SiC. A model was proposed to suggest that the strength of the MMCs could be estimated from the load transfer model approach that takes into consideration the extent of clustering. This model has been successful in predicting the experimentally observed strength and fracture toughness values of the Al 2024-SiC MMCs. On the basis of experimental observations, it is suggested that the strength of particulate-reinforced MMCs may be calculated from the relation: σ y =σ m V m +σ r (V r -V c )-σ r V c , where σ and V represent the yield strength and volume fraction, respectively, and the subscripts m, r, and c represent the matrix, reinforcement, and clusters, respectively

Direct Solid-State Conversion of Recyclable Metals and Alloys

Energy Technology Data Exchange (ETDEWEB)

Kiran Manchiraju

2012-03-27

Friction Stir Extrusion (FSE) is a novel energy-efficient solid-state material synthesis and recycling technology capable of producing large quantity of bulk nano-engineered materials with tailored, mechanical, and physical properties. The novelty of FSE is that it utilizes the frictional heating and extensive plastic deformation inherent to the process to stir, consolidate, mechanically alloy, and convert the powders, chips, and other recyclable feedstock materials directly into useable product forms of highly engineered materials in a single step (see Figure 1). Fundamentally, FSE shares the same deformation and metallurgical bonding principles as in the revolutionary friction stir welding process. Being a solid-state process, FSE eliminates the energy intensive melting and solidification steps, which are necessary in the conventional metal synthesis processes. Therefore, FSE is highly energy-efficient, practically zero emissions, and economically competitive. It represents a potentially transformational and pervasive sustainable manufacturing technology for metal recycling and synthesis. The goal of this project was to develop the technological basis and demonstrate the commercial viability of FSE technology to produce the next generation highly functional electric cables for electricity delivery infrastructure (a multi-billion dollar market). Specific focus of this project was to (1) establish the process and material parameters to synthesize novel alloys such as nano-engineered materials with enhanced mechanical, physical, and/or functional properties through the unique mechanical alloying capability of FSE, (2) verifying the expected major energy, environmental, and economic benefits of FSE technology for both the early stage 'showcase' electric cable market and the anticipated pervasive future multi-market applications across several industry sectors and material systems for metal recycling and sustainable manufacturing.

Design feasibility study of a divertor component reinforced with fibrous metal matrix composite laminate

International Nuclear Information System (INIS)

You, J.-H.

2005-01-01

Fibrous metal matrix composites possess advanced mechanical properties compared to conventional alloys. It is expected that the application of these composites to a divertor component will enhance the structural reliability. A possible design concept would be a system consisting of tungsten armour, copper composite interlayer and copper heat sink where the composite interlayer is locally inserted into the highly stressed domain near the bond interface. For assessment of the design feasibility of the composite divertor concept, a non-linear multi-scale finite element analysis was performed. To this end, a micro-mechanics algorithm was implemented into a finite element code. A reactor-relevant heat flux load was assumed. Focus was placed on the evolution of stress state, plastic deformation and ductile damage on both macro- and microscopic scales. The structural response of the component and the micro-scale stress evolution of the composite laminate were investigated

Design feasibility study of a divertor component reinforced with fibrous metal matrix composite laminate

Energy Technology Data Exchange (ETDEWEB)

You, J.-H. [Max-Planck-Institut fuer Plasmaphysik, EURATOM Association, Boltzmannstr. 2, D-85748 Garching (Germany)]. E-mail: j.h.you@ipp.mpg.de

2005-01-01

Fibrous metal matrix composites possess advanced mechanical properties compared to conventional alloys. It is expected that the application of these composites to a divertor component will enhance the structural reliability. A possible design concept would be a system consisting of tungsten armour, copper composite interlayer and copper heat sink where the composite interlayer is locally inserted into the highly stressed domain near the bond interface. For assessment of the design feasibility of the composite divertor concept, a non-linear multi-scale finite element analysis was performed. To this end, a micro-mechanics algorithm was implemented into a finite element code. A reactor-relevant heat flux load was assumed. Focus was placed on the evolution of stress state, plastic deformation and ductile damage on both macro- and microscopic scales. The structural response of the component and the micro-scale stress evolution of the composite laminate were investigated.

Laser deposition rates of thin films of selected metals and alloys

DEFF Research Database (Denmark)

Cazzaniga, Andrea Carlo; Canulescu, Stela; Schou, Jørgen

Thin films of Cu, Zn and Sn as well as mixtures of these elements have been produced by Pulsed Laser Deposition (PLD). The deposition rate of single and multicomponent metallic targets was determined. The strength of PLD is that the stoichiometry of complex compounds, even of complicated alloys...... or metal oxides, can be preserved from target to film. We apply this technique to design films of a mixture of Cu, Zn and Sn, which are constituents of the chalcogenide CZTS, which has a composition close to Cu2ZnSnS4. This compound is expected to be an important candidate for absorbers in new solar cells...... for alloys of the different elements as well as compounds with S will be presented....

Chemistry and Properties of Complex Intermetallics from Metallic Fluxes

Energy Technology Data Exchange (ETDEWEB)

Kanatzidis, Mercouri G. [Northwestern Univ., Evanston, IL (United States)

2015-03-28

This project investigated the reaction chemistry and synthesis of new intermetallic materials with complex compositions and structures using metallic fluxes as solvents. It was found that the metallic fluxes offer several key advantages in facilitating the formation and crystal growth of new materials. The fluxes mostly explored were liquid aluminum, gallium and indium. The main purpose of this project was to exploit the potential of metallic fluxes as high temperature solvent for materials discovery in the broad class of intermetallics. This work opened new paths to compound formation. We discovered many new Si (or Ge)-based compounds with novel structures, bonding and physicochemical properties. We created new insights about the reaction chemistry that is responsible for stabilizing the new materials. We also studied the structural and compositional relationships to understand their properties. We investigated the use of Group-13 metals Al, Ga and In as solvents and have generated a wide variety of new results including several new ternary and quaternary materials with fascinating structures and properties as well as new insights as to how these systems are stabilized in the fluxes. The project focused on reactions of metals from the rare earth element family in combination with transition metals with Si and Ge. For example molten gallium has serves both as a reactive and non-reactive solvent in the preparation and crystallization of intermetallics in the system RE/M/Ga/Ge(Si). Molten indium behaves similarly in that it too is an excellent reaction medium, but it gives compounds that are different from those obtained from gallium. Some of the new phase identified in the aluminide class are complex phases and may be present in many advanced Al-matrix alloys. Such phases play a key role in determining (either beneficially or detrimentally) the mechanical properties of advanced Al-matrix alloys. This project enhanced our basic knowledge of the solid state chemistry

Metastability and thermophysical properties of metallic bulk glass forming alloys

International Nuclear Information System (INIS)

Wunderlich, R.K.; Fecht, H.J.

1998-01-01

The absence of crystallization over a wide time/temperature window can be used to produce bulk metallic glass by relatively slow cooling of the melt. For a number of alloys, including several multicomponent Zr-based alloys, the relevant thermodynamic and thermomechanical properties of the metastable glassy and undercooled liquid states have been measured below and above the glass transition temperature. These measurements include specific heat, viscosity, volume, and elastic properties as a function of temperature. As a result, it becomes obvious that the maximum undercooling for these alloys is given by an isentropic condition before an enthalpic or isochoric instability is reached. Alternatively, these glasses can also be produced by mechanical alloying, thus replacing the thermal disorder by static disorder and resulting in the same thermodynamic glass state. During heating through the undercooled liquid, a nanoscale phase separation occurs for most glasses as a precursor of crystallization

Microstructural studies of suck cast (Zr-SS)-3 and 5 AI alloys for nuclear metallic waste form

International Nuclear Information System (INIS)

Kumar, P.; Das, N.; Sengupta, P.; Arya, A.; Dey, G.K.

2015-01-01

Management of radioactive metallic waste using 'alloy melting route' is currently being investigated. For disposal of Zr and SS base nuclear metallic wastes, Zr-stainless steel (SS) hybrid alloys are being considered as baseline alloys for developing metallic-waste-form (MWF) alloys. In this context Zr-16 wt. %55 has been selected for MWF alloy in our previous study. In present study, to include amorphous phase in this alloy, 3 and 5 wt. % Al has been added in order to improve desirable properties and useful features of MWF and the two alloys have been prepared by suck casting techniques. Microstructure of these alloys have been investigated by optical and electron microscopy which shows occurrence of two different phases, e.g. dark grey and white phases, in (Zr-16 SS)-3 Al and three different phases, e.g. grey, dark grey and white phases in (Zr-16 SS)-5 AI. Electron diffraction and X-ray diffraction (XRD) analyses of these two alloy specimens revealed the occurrence of Zr (Fe, Cr, AI) (dark grey) and Zr 2 (Fe, Cr, AI) (white) phases in (Zr-16 SS)-3 Al whereas, Zr (Fe, Cr, AI) (dark grey), Zr 2 (Fe, Cr, AI) (grey) and Zr 3 (Fe, Cr, AI) (white) phases were found in (Zr-16 SS)-5 AI. In addition, presence of amorphous phase was indicated by XRD analysis that could be confirmed by transmission electron microscopy of these two alloys. (author)

Liquid alkali metals and alkali-based alloys as electron-ion plasmas

International Nuclear Information System (INIS)

Tosi, M.P.

1981-06-01

The article reviews the theory of thermodynamic and structural properties of liquid alkali metals and alkali-based alloys, within the framework of linear screening theory for the electron-ion interactions. (author)

Wear behaviour of Zr-based in situ bulk metallic glass matrix ...

Indian Academy of Sciences (India)

based bulk metallic glasses; in situ composites; ductile phase; wear behaviours. 1. Introduction ... crystalline alloys [2], which led to an abnormal phenomenon that the wear ... of BMGs does not follow the empirical Archard's wear equa- tion which ...

Thermal stability and temperature coefficients of four rare-earth-cobalt matrix magnets heated in dry air

Science.gov (United States)

Strnat, R. M. W.; Liu, S.; Strnat, K. J.

1982-03-01

Flux-loss characteristics during long-term air aging of four rare-earth-cobalt matrix magnet types were measured. Irreversible losses and reversible temperature coefficients on heating above room temperature are reported. Purely magnetic and permanent microstructure-related changes during aging were differentiated by measuring hysteresis curves before and after long-term exposure. Three commercial polymer-bonded magnets using different rare-earth-cobalt-transition metal alloys and a solder-matrix magnet with Sm(Co, Cu, Fe, Zr)7.4 were studied. They were cycled between 25 °C and maximum temperatures to 150 °C (25 ° intervals) as applicable. Aging data at 50 and 125 °C for an exposure time of 3300 h are reported. The 2-17 samples have a stability far superior to bonded 1-5. The soft metal binder imparts significantly better aging behavior on precipitation-hardened 2-17 magnet alloys above 100 °C than an epoxy resin matrix.

Enhancement of wear and ballistic resistance of armour grade AA7075 aluminium alloy using friction stir processing

Directory of Open Access Journals (Sweden)

I. Sudhakar

2015-03-01

Full Text Available Industrial applications of aluminium and its alloys are restricted because of their poor tribological properties. Thermal spraying, laser surfacing, electron beam welding are the most widely used techniques to alter the surface morphology of base metal. Preliminary studies reveal that the coating and layering of aluminium alloys with ceramic particles enhance the ballistic resistance. Furthermore, among aluminium alloys, 7075 aluminium alloy exhibits high strength which can be compared to that of steels and has profound applications in the designing of lightweight fortification structures and integrated protection systems. Having limitations such as poor bond integrity, formation of detrimental phases and interfacial reaction between reinforcement and substrate using fusion route to deposit hard particles paves the way to adopt friction stir processing for fabricating surface composites using different sizes of boron carbide particles as reinforcement on armour grade 7075 aluminium alloy as matrix in the present investigation. Wear and ballistic tests were carried out to assess the performance of friction stir processed AA7075 alloy. Significant improvement in wear resistance of friction stir processed surface composites is attributed to the change in wear mechanism from abrasion to adhesion. It has also been observed that the surface metal matrix composites have shown better ballistic resistance compared to the substrate AA7075 alloy. Addition of solid lubricant MoS2 has reduced the depth of penetration of the projectile to half that of base metal AA7075 alloy. For the first time, the friction stir processing technique was successfully used to improve the wear and ballistic resistances of armour grade high strength AA7075 alloy.

Ultrashort pulse laser machining of metals and alloys

Science.gov (United States)

Perry, Michael D.; Stuart, Brent C.

2003-09-16

The invention consists of a method for high precision machining (cutting, drilling, sculpting) of metals and alloys. By using pulses of a duration in the range of 10 femtoseconds to 100 picoseconds, extremely precise machining can be achieved with essentially no heat or shock affected zone. Because the pulses are so short, there is negligible thermal conduction beyond the region removed resulting in negligible thermal stress or shock to the material beyond approximately 0.1-1 micron (dependent upon the particular material) from the laser machined surface. Due to the short duration, the high intensity (>10.sup.12 W/cm.sup.2) associated with the interaction converts the material directly from the solid-state into an ionized plasma. Hydrodynamic expansion of the plasma eliminates the need for any ancillary techniques to remove material and produces extremely high quality machined surfaces with negligible redeposition either within the kerf or on the surface. Since there is negligible heating beyond the depth of material removed, the composition of the remaining material is unaffected by the laser machining process. This enables high precision machining of alloys and even pure metals with no change in grain structure.

Behaviour of metals and alloys in molten fluoride media

International Nuclear Information System (INIS)

Fabre, St.

2009-01-01

Fluoride salts are contemplated for Generation IV nuclear systems which structural materials need to resist corrosion at high temperatures. Corrosion of metals in molten fluorides has been investigated in support of the Molten Salt Reactor's development and led to an optimized alloy, Hastelloy-N, but it lacked fundamentals data for the comprehension of materials' degradation mechanisms. The main objective of this work is then to help with the understanding of the corrosion behaviour of nickel and its alloys in fluoride salts. An experimental method was built up using electrochemical techniques and enabled to investigate the thermochemical conditions of the media and the influence of different parameters (media, temperature and quantity of impurities) on the behaviour of the materials. Most tests were performed in LiF-NaF mixtures between 800 and 1000 C. Pure metals can be classified as follows: Cr ≤ Fe ≤ Ni ≤ Mo ≤ W in increasing stability order and two specific behaviours were evidenced: Cr and Fe corrode in the melt, whereas Ni, Mo and W are stable, underlining the significance level of the redox couple controlling the reactions in the mixture. Moreover, corrosion current densities increase with temperature, fluoro-acidity and the quantity of dissolved oxide in the melt. Binary Ni-Cr alloys were also tested; selective attack of Cr is first observed before both elements are oxidized. Combining thermochemical calculations and experimental results enables to propose an approach to establish an optimized composition for a stable alloy. Immersion tests were finally achieved in addition to the electrochemical tests: interpretations of both methods were compared and completed. (author)

Ferroelastic ceramic-reinforced metal matrix composites

OpenAIRE

2006-01-01

Composite materials comprising ferroelastic ceramic particulates dispersed in a metal matrix are capable of vibration damping. When the ferroelastic ceramic particulates are subjected to stress, such as the cyclic stress experienced during vibration of the material, internal stresses in the ceramic cause the material to deform via twinning, domain rotation or domain motion thereby dissipating the vibrational energy. The ferroelastic ceramic particulates may also act as reinforcements to impro...

Role of work hardening characteristics of matrix alloys in the ...

Indian Academy of Sciences (India)

Unknown

with increasing prismatic punching of dislocations in the order 7075, 2014, 7010, 2024, 6061 and commercial purity aluminium leading to increased strength increments is noted. Keywords. Metal matrix composites; strengthening; work hardening rate; dislocation density. 1. Introduction. While in continuous fibre composites, ...

Fatigue damage assessment of recycled metals and alloys | Ayensu ...

African Journals Online (AJOL)

Cyclic fatigue tests were conducted on recycled polycrystalline metals and alloys at room and elevated tempera-ures to determine the fatigue strength, endurance limit and endurance ratio. Annealed and polished stainless steel (Fe-18Cr-8Ni), mild steel (Fe-0.25Cr), aluminium (Al), alpha-brass (Cu-30 % Zn) and copper ...

Nitrogen annealing of zirconium or titanium metals and their alloys

International Nuclear Information System (INIS)

Eucken, C.M.

1982-01-01

A method is described of continuously nitrogen annealing zirconium and titanium metals and their alloys at temperatures at from 525 0 to 875 0 C for from 1/2 minute to 15 minutes. The examples include the annealing of Zircaloy-4. (U.K.)

Room temperature deformation of in-situ grown quasicrystals embedded in Al-based cast alloy

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Boštjan Markoli

2013-12-01

Full Text Available An Al-based cast alloy containing Mn, Be and Cu has been chosen to investigate the room temperature deformation behavior of QC particles embedded in Al-matrix. Using LOM, SEM (equipped with EDS, conventional TEM with SAED and controlled tensile and compression tests, the deformation response of AlMn2Be2Cu2 cast alloy at room temperature has been examined. Alloy consisted of Al-based matrix, primary particles and eutectic icosahedral quasicrystalline (QC i-phase and traces of Θ-Al2Cu and Al10Mn3. Tensile and compression specimens were used for evaluation of mechanical response and behavior of QC i-phase articles embedded in Al-cast alloy. It has been established that embedded QC i-phase particles undergo plastic deformation along with the Al-based matrix even under severe deformation and have the response resembling that of the metallic materials by formation of typical cup-and-cone feature prior to failure. So, we can conclude that QC i-phase has the ability to undergo plastic deformation along with the Al-matrix to greater extent contrary to e.g. intermetallics such as Θ-Al2Cu for instance.

Corrosion-resistant amorphous metallic films of Mo49Cr33B18 alloy

Science.gov (United States)

Ramesham, R.; Distefano, S.; Fitzgerald, D.; Thakoor, A. P.; Khanna, S. K.

1987-01-01

Corrosion-resistant amorphous metallic alloy films of Mo49Cr33B18 with a crystallization temperature of 590 C were deposited onto glass and quartz substrates by magnetron sputter-quench technique. The amorphous nature of the films was confirmed by their diffuse X-ray diffraction patterns. The deposited films are densely packed (zone T) and exhibit low stress and good adhesion to the substrate. Corrosion current of as-deposited coating of MoCrB amorphous metallic alloy is approximately three orders of magnitude less than the corrosion current of 304 stainless steel in 1N H2SO4 solution.

Design of high density gamma-phase uranium alloys for LEU dispersion fuel applications

International Nuclear Information System (INIS)

Hofman, Gerard L.; Meyer, Mitchell K.; Ray, Allison E.

1998-01-01

Uranium alloys are candidates for the fuel phase in aluminium matrix dispersion fuels requiring high uranium loading. Certain uranium alloys have been shown to have good irradiation performance at intermediate burnup. previous studies have shown that acceptable fission gas swelling behavior and fuel-aluminium interaction is possible only if the fuel alloy can be maintained in the high temperature body-centered-cubic γ-phase during fabrication and irradiation, at temperatures at which αU is the equilibrium phase. transition metals in Groups V through VIII are known to allow metastable retention of the gamma phase below the equilibrium isotherm. These metals have varying degrees of effectiveness in stabilizing the gamma phase. Certain alloys are metastable for very long times at the relatively low fuel temperatures seen in research operation. In this paper, the existing data on the gamma stability of binary and ternary uranium alloys is analysed. The mechanism and kinetics of decomposition of the gamma phase are assessed with the help of metal alloy theory. Alloys with the highest possible uranium content, good gamma-phase stability, and good neutronic performance are identified for further metallurgical studies and irradiation tests. Results from theory will be compared with experimentally generated data. (author)

Techniques for intergranular crack formation and assessment in alloy 600 base and alloy 182 weld metals

International Nuclear Information System (INIS)

Lee, Tae Hyun; Hwang, Il Soon; Kim, Hong Deok; Kim, Ji Hyun

2015-01-01

A technique developed to produce artificial intergranular stress corrosion cracks in structural components was applied to thick, forged alloy 600 base and alloy 182 weld metals for use in the qualification of nondestructive examination techniques for welded components in nuclear power plants. An externally controlled procedure was demonstrated to produce intergranular stress corrosion cracks that are comparable to service-induced cracks in both the base and weld metals. During the process of crack generation, an online direct current potential drop method using array probes was used to measure and monitor the sizes and shapes of the cracks. A microstructural characterization of the produced cracks revealed realistic conformation of the crack faces unlike those in machined notches produced by an electrodischarge machine or simple fatigue loading using a universal testing machine. A comparison with a destructive metallographic examination showed that the characteristics, orientations, and sizes of the intergranular cracks produced in this study are highly reproducible.

Plating on some difficult-to-plate metals and alloys

International Nuclear Information System (INIS)

Dini, J.W.; Johnson, H.R.

1980-02-01

Electrodeposition of coatings on metals such as beryllium, beryllium-copper, Kovar, lead, magnesium, thorium, titanium, tungsten, uranium, zirconium, and their alloys can be problematic. This is due in most cases to a natural oxide surface film that readily reforms after being removed. The procedures we recommend for plating on these metals rely on replacing the oxide film with a displacement coating, or etching to allow mechanical keying between the substrate and plated deposit. The effectiveness of the procedures is demonstrated by interface bond strengths found in ring-shear and conical-head tensile tests

Photoelectron spectroscopic studies of some transition metals and alloys

International Nuclear Information System (INIS)

McLachlan, A.D.

1974-01-01

Photoelectron spectra of polycrystalline samples of Cu, Ag and Au at photon energies of 21.22, 40.81 eV and 1487 eV were measured. The corrected 40.81 eV results were compared to theoretical band structure calculations and monochromatized x-ray photoelectron results. Correlation of hitherto unresolved peaks in the 40.81 eV spectra was observed. Comparison of the relative intensities of the spectral d bands and the theoretical calculations revealed discrepancies which were assigned to matrix element modulation effects in the photoelectron emission process. Experimental measurements and theories of the electronic structure of disordered alloy systems were reviewed. The 21.22 eV and 40.81 eV photoelectron spectra of some AgPd and AgAu alloys were measured. The spectra were compared with previous x-ray photon results, and with theoretical calculations based on the Coherent Potential Approximation (CPA) model of disordered alloy systems. The present results were found to give more clearly defined spectral details, with differences in the comparison reflecting the simplifying assumptions of the CPA calculation. (author)

Effects of ductile matrix failure in three dimensional analysis of metal matrix composites

DEFF Research Database (Denmark)

Tvergaard, Viggo

1998-01-01

Full three dimensional numerical cell model analyses are carried out for a metal reinforced by short fibers, to study the development of ductile matrix failure. A porous ductile material model is used to describe the effect of the nucleation and growth of voids to coalescence. In each case studied...

Comparison of the tensile bond strength of high-noble, noble, and base metal alloys bonded to enamel.

Science.gov (United States)

Sen, D; Nayir, E; Pamuk, S

2000-11-01

Although the bond strengths of various resin composite luting materials have been reported in the literature, the evaluation of these systems with various cast alloys of different compositions has not been completely clarified. To evaluate the tensile bond strength of sandblasted high-noble, noble, and base metal alloys bonded to etched enamel by 2 different bonding agents of different chemical composition: Panavia-Ex (BIS-GMA) and Super-Bond (4-META acrylic). Flat enamel surfaces were prepared on buccal surfaces of 60 extracted noncarious human incisors. Teeth were divided into 3 groups of 20 each. Twenty circular disks of 5 mm diameter were prepared for casting for each group. Group I was cast with a high-noble, group II with a noble, and group III with a base metal alloy. The surfaces of the disks were sandblasted with 250 microm Al(2)O(3). Ten disks of each group were bonded to exposed enamel surfaces with Super-Bond and 10 disks with Panavia-Ex as recommended by the manufacturer. The tensile bond strength was measured with an Instron universal testing machine with a crosshead speed of 0.5 mm/min until failure occurred. Two-way ANOVA was used to evaluate the results. The differences in bond strengths of Super-Bond and Panavia-Ex with different alloys were not significant. The highest bond strengths were obtained in base metal alloys, followed by noble and high-noble alloys. These results were significant. Panavia-Ex and Super-Bond exhibited comparable tensile bond strengths. For both luting agents, the highest bond strengths were achieved with base metal alloys and the lowest with high-noble alloys.

Effect of Rare Earth Metals on the Microstructure of Al-Si Based Alloys

Directory of Open Access Journals (Sweden)