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Sample records for alloy aluminum solidification

  1. Change of Aluminum Alloys Structure by Sono-Solidification

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    Gnapowski S.

    2013-12-01

    Full Text Available This experiment utilized five Aluminum alloys with silicon content percentages of 7, 10, 12.6, 14.5 and 17(wt%. Ultrasonic vibration was applied to improve the quality of aluminum alloys. Sono-solidification, in which ultrasound vibrations are applied to molten metal during its solidification, is expected to cause improved mechanical properties due to grain refinement. Observed by microstructure photographs was that grains became smaller and their shapes more regular. Using ultra sound solidification α Al appeared during ultrasound treatment the eutectic solidification time was longest around 10% compared with same condition experiment without ultrasound treatment.

  2. Determination of the solidification curves of commercial aluminum alloys

    Science.gov (United States)

    Chen, Sinn-Wen; Jeng, Shih-Chang

    1996-09-01

    The understanding of solidification curves is crucial for the control of many solidification processes. The solidification curves of seven commercial aluminum alloys (1050, 1070, 1100, 3003, 3004, 5052, and 7075) were determined by using a differential thermal analysis (DTA) coupled with a mathe-matical modeling method, which has advantages over the conventional quenching method or the solidification modeling method. With the proposed technique in this study, the whole spectrum of the solidification curve can be determined with high reliability, without requiring the knowledge of a number of thermophysical parameters, which are usually difficult to obtain.

  3. Advanced powder metallurgy aluminum alloys via rapid solidification technology

    Science.gov (United States)

    Ray, R.

    1984-01-01

    Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

  4. Effect and kinetic mechanism of ultrasonic vibration on solidification of 7050 aluminum alloy

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    Ripeng Jiang

    2014-07-01

    Full Text Available The work described in this paper dealt with the effect of ultrasonic vibration on the solidification of 7050 aluminum alloy. Two experiments were carried out through introducing ultrasound into the semi-continuous direct-chill (DC casting of aluminum alloy and into alloy solidifying in a crucible, respectively. Results show that ultrasonic vibration can refine grains in the whole cross-section of a billet in the first experiment and is able to increase the cooling rate within the temperature range from 625 °C to 590 °C in the other one. The mechanism of particle resonance caused by ultrasonic vibration was illustrated on the basis of theoretical analysis of the kinetics and energy conversion during the solidification. It is demonstrated that the kinetic energy of resonant particles are mainly from the latent heat energy of solidification, which can shorten the cooling time, inhibit the crystal growth and then lead to the grain refinement.

  5. Modeling of microporosity formation during solidification of aluminum alloys

    Science.gov (United States)

    Wang, T.; An, D.; Zhang, Q.; Dai, T.; Zhu, M.

    2015-06-01

    A two-dimensional (2D) multi-phase cellular automaton (MCA) model is adopted to simulate the dendrite and microporosity formation during solidification of aluminium alloys. The model involves three phases of liquid, gas, and solid. The effect of liquid-solid phase transformation on the nucleation and growth of porosity, the redistribution and diffusion of solute and hydrogen, and the effects of surface tension and environmental pressure are taken into account. The growth of both dendrite and porosity is simulated using a CA approach. The diffusion of solute and hydrogen is calculated using the finite difference (FD) method. The simulations can reveal the interactive and competitive growth of dendrites and micropores, and the microsegregationof solute and hydrogen. The porosity nuclei with large size are able to grow preferentially, while the growth of the small porosity nuclei is inhibited. Gas pores grow spherically when it is enveloped by liquid. After touching with dendrites, the shapes of pores become irregular. An increased initial hydrogen concentration reduces the incubation time of porosity nucleation, but increases the final percentage of porosity and the average porosity size at the eutectic temperature. With cooling rate decreasing, the competitive growth between gas pores becomes more evident, leading to non-uniform porosity sizes, and more irregular morphology of the porosities with larger size. The simulation results are compared reasonably well with the experimental data reported in literature.

  6. Advanced powder metallurgy aluminum alloys via rapid solidification technology, phase 2

    Science.gov (United States)

    Ray, Ranjan; Jha, Sunil C.

    1987-01-01

    Marko's rapid solidification technology was applied to processing high strength aluminum alloys. Four classes of alloys, namely, Al-Li based (class 1), 2124 type (class 2), high temperature Al-Fe-Mo (class 3), and PM X7091 type (class 4) alloy, were produced as melt-spun ribbons. The ribbons were pulverized, cold compacted, hot-degassed, and consolidated through single or double stage extrusion. The mechanical properties of all four classes of alloys were measured at room and elevated temperatures and their microstructures were investigated optically and through electron microscopy. The microstructure of class 1 Al-Li-Mg alloy was predominantly unrecrystallized due to Zr addition. Yield strengths to the order of 50 Ksi were obtained, but tensile elongation in most cases remained below 2 percent. The class 2 alloys were modified composition of 2124 aluminum alloy, through addition of 0.6 weight percent Zr and 1 weight percent Ni. Nickel addition gave rise to a fine dispersion of intermetallic particles resisting coarsening during elevated temperature exposure. The class 2 alloy showed good combination of tensile strength and ductility and retained high strength after 1000 hour exposure at 177 C. The class 3 Al-Fe-Mo alloy showed high strength and good ductility both at room and high temperatures. The yield and tensile strength of class 4 alloy exceeded those of the commercial 7075 aluminum alloy.

  7. Grain structure and solidification cracking in oscillated arc welds of 5052 aluminum alloy

    Science.gov (United States)

    Kou, S.; Le, Y.

    1985-07-01

    The effect of arc oscillation on grain structure and solidification cracking in GTA welds of 5052 aluminum alloy was investigated using a four-pole magnetic arc oscillator and a modified fish-bone crack test. Two different mechanisms of crack reduction were identified: one in the low frequency range of arc oscillation and the other in the high frequency range. The former was the alteration of the orientation of columnar grains, while the latter was grain refining. Neither mechanism was operative in the intermediate frequency range and solidification cracking was severe, especially when the amplitude of arc oscillation was small. Alteration of grain orientation was obtained in welds made with transverse and circular arc oscillations, but not longitudinal arc oscillation. Grain refining, on the other hand, was achieved in welds made with all three types of arc oscillation patterns. The differences between the response of alloy 5052 to arc oscillation and that of alloy 2014 observed previously were discussed.

  8. Non-Equilibrium Containerless Solidification of Aluminum-Nickel Alloys

    Science.gov (United States)

    Ilbagi, Arash

    More than 90% of all metallic materials are manufactured starting from their liquid state. Designing the solid structure produced during solidification can have major savings in downstream processing. Rapid solidification yields significant enhancement in properties through refined microstructure, reduced microsegregation and the formation of metastable phases. To control the microstructure obtained from rapid solidification and attain desired properties, understanding of effects of processing parameters, in particular cooling rate and undercooling on microstructure evolution is required. In the case of peritectic reaction this understanding is lacking. In this dissertation, the effect of cooling rate on the peritectic reactions occurring in the binary Al-Ni system is investigated. Impulse Atomization technique was used to produce rapidly solidified particles of Al-36 wt%Ni and Al-50wt%Ni. The effect of cooling rate on the microstructure evolution and phase fractions achieved after solidification was studied. Also, porosity formation in the atomized particles was investigated and the effect of processing parameters on the amount and distribution of porosity was analyzed. For characterization, neutron diffraction, X-ray micro-tomography, electron and optical microscopy were utilized. The results showed that in both Al-36 wt%Ni and Al-50 wt%Ni, cooling rate has a significant effect on the formation of microstructure, phase fractions and metastable phase formation. It was shown that at different cooling rate ii regimes different mechanisms are responsible for the changes observed in the phase fractions. Using X-Ray tomography, multiple nucleation sites were observed in large particles, while smaller particles contained only a single nucleation site. Also, porosity within the particles was quantified and the distribution of porosity with regard to the nucleation site and cooling rate is discussed. The distribution of porosity within the small particles and large

  9. Influence of Alloy and Solidification Parameters on Grain Refinement in Aluminum Weld Metal due to Inoculation

    Energy Technology Data Exchange (ETDEWEB)

    Schempp, Philipp [BAM, Germany; Tang, Z. [BIAS, Germany; Cross, Carl E. [Los Alamos National Laboratory; Seefeld, T. [BIAS, Germany; Pittner, A. [BAM, Germany; Rethmeier, M. [BAM, Germany

    2012-06-28

    The goals are: (1) Establish how much Ti/B grain refiner is need to completely refine aluminum weld metal for different alloys and different welding conditions; (2) Characterize how alloy composition and solidification parameters affect weld metal grain refinement; and (3) Apply relevant theory to understand observed behavior. Conclusions are: (1) additions of Ti/B grain refiner to weld metal in Alloys 1050, 5083, and 6082 resulted in significant grain refinement; (2) grain refinement was more effective in GTAW than LBW, resulting in finer grains at lower Ti content - reason is limited time available for equiaxed grain growth in LBW (inability to occlude columnar grain growth); (3) welding travel speed did not markedly affect grain size within GTAW and LBW clusters; and (4) application of Hunt CET analysis showed experimental G to be on the order of the critical G{sub CET}; G{sub CET} was consistently higher for GTAW than for LBW.

  10. Aluminum alloy weldability. Identification of weld solidification cracking mechanisms through novel experimental technique and model development

    Energy Technology Data Exchange (ETDEWEB)

    Coniglio, Nicolas

    2008-07-01

    The objective of the present thesis is to make advancements in understanding solidification crack formation in aluminum welds, by investigating in particular the aluminum 6060/4043 system. Alloy 6060 is typical of a family of Al-Mg-Si extrusion alloys, which are considered weldable only when using an appropriate filler alloy such as 4043 (Al-5Si). The effect of 4043 filler dilution (i.e. weld metal silicon content) on cracking sensitivity and solidification path of Alloy 6060 welds are investigated. Afterwards, cracking models are developed to propose mechanisms for solidification crack initiation and growth. Cracking Sensitivity. Building upon the concept that silicon improves weldability and that weldability can be defined by a critical strain rate, strain rate-composition combinations required for solidification crack formation in the Al- 6060/4043 system were determined using the newly developed Controlled Tensile Weldability (CTW) test utilizing local strain extensometer measurements. Results, presented in a critical strain rate - dilution map, show a crack - no crack boundary which reveals that higher local strain rates require higher 4043 filler dilution to avoid solidification cracking when arc welding Alloy 6060. Using the established crack - no crack boundary as a line of reference, additional parameters were examined and their influence on cracking characterized. These parameter influences have included studies of weld travel speed, weld pool contaminants (Fe, O, and H), and grain refiner additions (TiAl{sub 3} + Boron). Each parameter has been independently varied and its effect on cracking susceptibility quantified in terms of strain rate - composition combinations. Solidification Path. Solidification path of the Al-6060/4043 system was characterized using thermal analysis and phase identification. Increasing 4043 filler dilution from 0 to 16% in Alloy 6060 arc welds resulted in little effect on thermal arrests and microstructure, no effect on

  11. Secondary Solidification Behavior of A356 Aluminum Alloy Prepared by the Self-Inoculation Method

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    Ming Li

    2017-06-01

    Full Text Available Semisolid slurry of A356 aluminum alloy was prepared by Self-Inoculation Method, and the secondary solidification behavior during rheo-diecasting forming process was researched. The results indicate that the component with non-dendritic and uniformly distributed microstructures can be produced by Rheo-Diecasting (RDC process (combining Self-inoculation Method (SIM with High Pressure Die Casting (HPDC. The isothermal holding time of the slurry has large effect on primary particles, but has little effect on secondary particles. Growth rate of the primary particles in the isothermal holding process conforms to the dynamic equation of Dt3 − D03 = Kt. The suitable holding time for rheo-diecasting of A356 aluminum alloy is 3 min. During filling process, the nucleation occurs throughout the entire remaining liquid, and nuclei grow stably into globular particles with the limited grain size of 6.5μm firstly, then both α1 and α2 particles appear unstable growth phenomenon due to the existence of constitutional undercooling. The average particle sizes and shape factors of both α1 and α2 are decreasing with the increase of filling distance due to different cooling rate in different positions. The growth rate of the eutectic in RDC is 4 times faster than HPDC, which is mainly due to the limitation of α2 particles in RDC process. The average eutectic spacings are decreasing with the increase of filling distance.

  12. In-Situ Analysis of Coarsening during Directional Solidification Experiments in High-Solute Aluminum Alloys

    NARCIS (Netherlands)

    Ruvalcaba, D.; Mathiesen, R.H.; Eskin, D.G.; Arnberg, L.; Katgerman, L.

    2009-01-01

    Coarsening within the mushy zone during continuous directional solidification experiments was studied on an Al-30 wt pct Cu alloy. High brilliance synchrotron X-radiation microscopy allowed images to be taken in-situ during solidification. Transient conditions were present during directional

  13. Crystallization characteristics of cast aluminum alloys during a unidirectional solidification process

    International Nuclear Information System (INIS)

    Okayasu, Mitsuhiro; Takeuchi, Shuhei

    2015-01-01

    The crystal orientation characteristics of cast Al–Si, Al–Cu and Al–Mg alloys produced by a unidirectional solidification process are examined. Two distinct crystal orientation patterns are observed: uniform and random formation. A uniform crystal orientation is created by columnar growth of α-Al dendrites in the alloys with low proportions of alloying element, e.g., the Al–Si alloy (with Si <12.6%) and the Al–Cu and Al–Mg alloys (with Cu and Mg <2%). A uniformly organized crystal orientation with [100] direction is created by columnar growth of α-Al dendrites. With increasing proportion of alloying element (>2% Cu or Mg), the uniform crystal orientations collapse in the Al–Cu and Al–Mg alloys, owing to interruption of the columnar α-Al dendrite growth as a result of different dynamics of the alloying atoms and the creation of a core for the eutectic phases. For the hypo-eutectic Al–Si alloys, a uniform crystal orientation is obtained. In contrast, a random orientation can be detected in the hyper-eutectic Al–Si alloy (15% Si), which results from interruption of the growth of the α-Al dendrites due to precipitation of primary Si particles. There is no clear effect of crystal formation on ultimate tensile strength (UTS), whereas crystal orientation does influence the material ductility, with the alloys with a uniform crystal orientation being elongated beyond their UTS points and with necking occurring in the test specimens. In contrast, the alloys with a nonuniform crystal orientation are not elongated beyond their UTS points

  14. Crystallization characteristics of cast aluminum alloys during a unidirectional solidification process

    Energy Technology Data Exchange (ETDEWEB)

    Okayasu, Mitsuhiro, E-mail: mitsuhiro.okayasu@utoronto.ca; Takeuchi, Shuhei

    2015-05-01

    The crystal orientation characteristics of cast Al–Si, Al–Cu and Al–Mg alloys produced by a unidirectional solidification process are examined. Two distinct crystal orientation patterns are observed: uniform and random formation. A uniform crystal orientation is created by columnar growth of α-Al dendrites in the alloys with low proportions of alloying element, e.g., the Al–Si alloy (with Si <12.6%) and the Al–Cu and Al–Mg alloys (with Cu and Mg <2%). A uniformly organized crystal orientation with [100] direction is created by columnar growth of α-Al dendrites. With increasing proportion of alloying element (>2% Cu or Mg), the uniform crystal orientations collapse in the Al–Cu and Al–Mg alloys, owing to interruption of the columnar α-Al dendrite growth as a result of different dynamics of the alloying atoms and the creation of a core for the eutectic phases. For the hypo-eutectic Al–Si alloys, a uniform crystal orientation is obtained. In contrast, a random orientation can be detected in the hyper-eutectic Al–Si alloy (15% Si), which results from interruption of the growth of the α-Al dendrites due to precipitation of primary Si particles. There is no clear effect of crystal formation on ultimate tensile strength (UTS), whereas crystal orientation does influence the material ductility, with the alloys with a uniform crystal orientation being elongated beyond their UTS points and with necking occurring in the test specimens. In contrast, the alloys with a nonuniform crystal orientation are not elongated beyond their UTS points.

  15. Controlled Directional Solidification of Aluminum - 7 wt Percent Silicon Alloys: Comparison Between Samples Processed on Earth and in the Microgravity Environment Aboard the International Space Station

    Science.gov (United States)

    Grugel, Richard N.; Tewari, Surendra N.; Erdman, Robert G.; Poirier, David R.

    2012-01-01

    An overview of the international "MIcrostructure Formation in CASTing of Technical Alloys" (MICAST) program is given. Directional solidification processing of metals and alloys is described, and why experiments conducted in the microgravity environment aboard the International Space Station (ISS) are expected to promote our understanding of this commercially relevant practice. Microstructural differences observed when comparing the aluminum - 7 wt% silicon alloys directionally solidified on Earth to those aboard the ISS are presented and discussed.

  16. Effect of centrifugal counter-gravity casting on solidification microstructure and mechanical properties of A357 aluminum alloy

    Directory of Open Access Journals (Sweden)

    Li Xinlei

    2014-01-01

    Full Text Available To investigate the influence of Centrifugal Counter-gravity Casting (C3 process on the solidification microstructure and mechanical properties of the casting, A357 aluminum alloy samples were produced by different process conditions under C3. The results show that C3 has better feeding capacity compared with the vacuum suction casting; and that the mechanical vibration and the convection of melts formed at the centrifugal rotation stage suppress the growth of dendrites, subsequently resulting in the refinement of grains and the improvement of mechanical properties, density and hardness. A finer grain and higher strength can be obtained in the A357 alloy by increasing centrifugal radius and rotational speed. However, casting defects will appear near the rotational axis and the mechanical properties will decrease once the rotational speed exceeds 150 r·min-1.

  17. Solidification behavior and rheo-diecasting microstructure of A356 aluminum alloy prepared by self-inoculation method

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    Ming Li

    2017-01-01

    Full Text Available Semisolid slurry of A356 aluminum alloy was prepared by self-inoculation method, and the microstructure and solidification behavior during rheo-diecasting process were investigated. The results indicate that the semisolid slurry of A356 aluminum alloy can be prepared by self-inoculation method at 600 °C. Primary α-Al particles with fine and spherical morphologies are uniformly distributed when the isothermal holding time of slurry is 3 min. Liquid phase segregation occurs during rheo-diecasting process of semisolid slurry and the primary particles (α1 show obvious plastic deformation in the area of high stress and low cooling rate. A small amount of dendrites resulting from the relatively low temperature of the shot chamber at the initial stage of secondary solidification are fragmented as they pass through the in-gate during the mould filling process. The amount of dendrite fragments decreases with the increase of filling distance. During the solidification process of the remaining liquid, the nucleation rate of secondary particles (α2 increases with the increase of cooling rate, and the content of Si in secondary particles (α2 are larger than primary particles (α1. With the increase of cooling rate, the content of Si in secondary particles (α2 gradually increases. The morphologies of eutectic Si in different parts of die casting are noticeably different. The low cooling rate in the first filling positions leads to coarse eutectic structures, while the high cooling rate in the post filling positions promotes small and compact eutectic structures.

  18. Solidification : Real-time investigation of grain nucleation and growth during liquid to solid phase transformation of aluminum alloys

    NARCIS (Netherlands)

    Iqbal, N.

    2005-01-01

    Aluminum, the most common metallic element in the earth's crust, offers structural materials with high strength and light weight. It is widely used throughout the world economy, particularly in the transportation, packaging, and construction industries. Once extracted from ore, solidification is the

  19. PREPARATION OF ACTINIDE-ALUMINUM ALLOYS

    Science.gov (United States)

    Moore, R.H.

    1962-09-01

    BS>A process is given for preparing alloys of aluminum with plutonium, uranium, and/or thorium by chlorinating actinide oxide dissolved in molten alkali metal chloride with hydrochloric acid, chlorine, and/or phosgene, adding aluminum metal, and passing air and/or water vapor through the mass. Actinide metal is formed and alloyed with the aluminum. After cooling to solidification, the alloy is separated from the salt. (AEC)

  20. Cast B2-phase iron-aluminum alloys with improved fluidity

    Science.gov (United States)

    Maziasz, Philip J.; Paris, Alan M.; Vought, Joseph D.

    2002-01-01

    Systems and methods are described for iron aluminum alloys. A composition includes iron, aluminum and manganese. A method includes providing an alloy including iron, aluminum and manganese; and processing the alloy. The systems and methods provide advantages because additions of manganese to iron aluminum alloys dramatically increase the fluidity of the alloys prior to solidification during casting.

  1. Overheating influence on solidification - thermal variables and microstructure formation of aluminium alloy

    OpenAIRE

    Rodrigues, JRP; Sousa, TXD; de Andrade, RB; dos Santos, RG; Mello, MDNM

    2009-01-01

    A comparative analysis of the 5052 aluminum alloy solidification process involving different overheating ranges is presented herein. Experimentally determined, the main parameters of the solidification process were affected in the overheating range and influenced the microstructure arrangement. The 5052 aluminium alloy was selected. It contains about. 3% magnesium and is used for commercial purposes. The aluminium alloy was poured into a device that allows unidirectional solidification and wa...

  2. Effect of degassing addition on the solidification segregation of nickel aluminum bronze

    Science.gov (United States)

    Syazwan, F.; Kavinjr, M.; Maghribi, S.; Ashraf, N.; Hadi, A.; Shayfull, Z.; Rashidi, M. M.

    2017-09-01

    The effect of degassing agent addition on the solidification segregation of Nickel Aluminum Bronze was investigated. The complex relationship between the development of the solidification microstructures and buildup of microsegregation in Nickel Aluminum Bronze was obtained by using microstructure analysis and EDS analysis. This experiment describes the characterization of microsegregation in Nickel Aluminum Bronze which was made using point to count microanalysis along the microstructure. With this method, the differences of elements distribution in alloys solidified in the microstructure were clearly evidenced. The results show a microstructure directly affected by segregation of elements in Nickel Aluminum Bronze matrix. There is segregation of elements in the Late To Freeze (LTF) region after solidification from melting. As for degassing treatment, higher degassing addition on the Nickel Aluminum Bronze increased the elements segregation.

  3. Aluminum battery alloys

    Science.gov (United States)

    Thompson, David S.; Scott, Darwin H.

    1985-01-01

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  4. Modeling of Microstructure Evolution During Alloy Solidification

    Science.gov (United States)

    Zhu, Mingfang; Pan, Shiyan; Sun, Dongke

    In recent years, considerable advances have been achieved in the numerical modeling of microstructure evolution during solidification. This paper presents the models based on the cellular automaton (CA) technique and lattice Boltzmann method (LBM), which can reproduce a wide variety of solidification microstructure features observed experimentally with an acceptable computational efficiency. The capabilities of the models are addressed by presenting representative examples encompassing a broad variety of issues, such as the evolution of dendritic structure and microsegregation in two and three dimensions, dendritic growth in the presence of convection, divorced eutectic solidification of spheroidal graphite irons, and gas porosity formation. The simulations offer insights into the underlying physics of microstructure formation during alloy solidification.

  5. Evaluation of microstructure of A356 aluminum alloy casting ...

    Indian Academy of Sciences (India)

    The objective of this investigation was to evaluate the effect of vibrations (during solidification) on the metallurgical properties of A356 aluminum casting. Mechanical vibrations were applied to A356 aluminum alloy through set up. A356 melt has been subjected to mechanical vibration with the frequency range from 0 to 400 ...

  6. The solidification of aluminum production waste in geopolymer matrix

    Czech Academy of Sciences Publication Activity Database

    Perná, Ivana; Hanzlíček, Tomáš

    2014-01-01

    Roč. 84, DEC 1 (2014), s. 657-662 ISSN 0959-6526 Institutional support: RVO:67985891 Keywords : aluminum waste * solidification * recycling * geopolymer Subject RIV: DM - Solid Waste and Recycling Impact factor: 3.844, year: 2014

  7. Borated aluminum alloy manufacturing technology

    International Nuclear Information System (INIS)

    Shimojo, Jun; Taniuchi, Hiroaki; Kajihara, Katsura; Aruga, Yasuhiro

    2003-01-01

    Borated aluminum alloy is used as the basket material of cask because of its light weight, thermal conductivity and superior neutron absorbing abilities. Kobe Steel has developed a unique manufacturing process for borated aluminum alloy using a vacuum induction melting method. In this process, aluminum alloy is melted and agitated at higher temperatures than common aluminum alloy fabrication methods. It is then cast into a mold in a vacuum atmosphere. The result is a high quality aluminum alloy which has a uniform boron distribution and no impurities. (author)

  8. Electron-beam weld solidification structures and properties in Al-3Li-X alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bowden, D.M.; Meschter, P.J.

    1984-09-01

    This paper examines the effects of various additions to binary Al-3Li on electron-beam weld solidification structures and tensile properties. These additions include Zr for grain refinement, Mg for solid solution strengthening, Cu for precipitation strengthening, and Co for dispersion strengthening. Aluminum-lithium alloys containing 3 wt% lithium are candidates to replace commercial 2xxx and 7xxx aluminum alloys in structural applications.

  9. Laser surface alloying on aluminum and its alloys: A review

    Science.gov (United States)

    Chi, Yiming; Gu, Guochao; Yu, Huijun; Chen, Chuanzhong

    2018-01-01

    Aluminum and its alloys have been widely used in aerospace, automotive and transportation industries owing to their excellent properties such as high specific strength, good ductility and light weight. Surface modification is of crucial importance to the surface properties of aluminum and its alloys since high coefficient of friction, wear characteristics and low hardness have limited their long term performance. Laser surface alloying is one of the most effective methods of producing proper microstructure by means of non-equilibrium solidification which results from rapid heating and cooling. In this paper, the influence of different processing parameters, such as laser power and scanning velocity is discussed. The developments of various material systems including ceramics, metals or alloys, and metal matrix composites (MMCs) are reviewed. The microstructure, hardness, wear properties and other behaviors of laser treated layer are analyzed. Besides, the existing problems during laser surface treatment and the corresponding solutions are elucidated and the future developments are predicted.

  10. Non newtonian annular alloy solidification in mould

    Energy Technology Data Exchange (ETDEWEB)

    Moraga, Nelson O.; Garrido, Carlos P. [Universidad de La Serena, Departamento de Ingenieria Mecanica, La Serena (Chile); Castillo, Ernesto F. [Universidad de Santiago de Chile, Departamento de Ingenieria Mecanica, Santiago (Chile)

    2012-08-15

    The annular solidification of an aluminium-silicon alloy in a graphite mould with a geometry consisting of horizontal concentric cylinders is studied numerically. The analysis incorporates the behavior of non-Newtonian, pseudoplastic (n=0.2), Newtonian (n=1), and dilatant (n=1.5) fluids. The fluid mechanics and heat transfer coupled with a transient model of convection diffusion are solved using the finite volume method and the SIMPLE algorithm. Solidification is described in terms of a liquid fraction of a phase change that varies linearly with temperature. The final results make it possible to infer that the fluid dynamics and heat transfer of solidification in an annular geometry are affected by the non-Newtonian nature of the fluid, speeding up the process when the fluid is pseudoplastic. (orig.)

  11. Non Newtonian annular alloy solidification in mould

    Science.gov (United States)

    Moraga, Nelson O.; Castillo, Ernesto F.; Garrido, Carlos P.

    2012-08-01

    The annular solidification of an aluminium-silicon alloy in a graphite mould with a geometry consisting of horizontal concentric cylinders is studied numerically. The analysis incorporates the behavior of non-Newtonian, pseudoplastic ( n = 0.2), Newtonian ( n = 1), and dilatant ( n = 1.5) fluids. The fluid mechanics and heat transfer coupled with a transient model of convection diffusion are solved using the finite volume method and the SIMPLE algorithm. Solidification is described in terms of a liquid fraction of a phase change that varies linearly with temperature. The final results make it possible to infer that the fluid dynamics and heat transfer of solidification in an annular geometry are affected by the non-Newtonian nature of the fluid, speeding up the process when the fluid is pseudoplastic.

  12. Mechanisms for Solidification Crack Initiation and Growth in Aluminum Welding

    Science.gov (United States)

    Coniglio, N.; Cross, C. E.

    2009-11-01

    In the present work, mechanisms are proposed for solidification crack initiation and growth in aluminum alloy 6060 arc welds. Calculations for an interdendritic liquid pressure drop, made using the Rappaz-Drezet-Gremaud (RDG) model, demonstrate that cavitation as a liquid fracture mechanism is not likely to occur except at elevated levels of hydrogen content. Instead, a porosity-based crack initiation model has been developed based upon pore stability criteria, assuming that gas pores expand from pre-existing nuclei. Crack initiation is taken to occur when stable pores form within the coherent dendrite region, depending upon hydrogen content. Following initiation, crack growth is modeled using a mass balance approach, controlled by local strain rate conditions. The critical grain boundary liquid deformation rate needed for solidification crack growth has been determined for a weld made with a 16 pct 4043 filler addition, based upon the local strain rate measurement and a simplified strain rate partitioning model. Combined models show that hydrogen and strain rate control crack initiation and growth, respectively. A hypothetical hydrogen strain rate map is presented, defining conceptually the combined conditions needed for cracking and porosity.

  13. Initial stages of solidification of eutectic alloys

    International Nuclear Information System (INIS)

    Lemaignan, Clement

    1980-01-01

    The study of the various initial stages of eutectic solidification - i.e. primary nucleation, eutectic structure formation and stable growth conditions - was undertaken with various techniques including low angle neutron diffusion, in-situ electron microscopy on solidifying alloys and classical metallography. The results obtained allow to discuss the effect of metastable states during primary nucleation, of surface dendrite during eutectic nucleation and also of the crystallographic anisotropy during growth. (author) [fr

  14. The solidification behavior of dilute aluminium-scandium alloys

    International Nuclear Information System (INIS)

    Norman, A.F.; Prangnell, P.B.; McEwen, R.S.

    1998-01-01

    The solidification behavior of dilute Sc containing Al alloys has been investigated. In binary Al-Sc alloys, Sc additions greater than the eutectic composition (0.55 wt%) were found to produce a remarkable refinement in the grain size of aluminum castings, of two orders of magnitude, due to the formation of the primary Al 3 Sc intermetallic phase during solidification. The refinement in grain size only occurred in hypereutectic compositions and was shown to be far greater than can be achieved by conventional Al grain refiners. Grain refinement by the addition of Sc is accompanied by a change in growth morphology from dendritic, in the large unrefined grains, to fine spherical grains with a divorced eutectic appearing on the grain boundaries in the refined castings. Similar levels of refinement were observed in Al-Sc-Zr and Al-Cu-Sc alloys. In the latter, a change in the segregation behavior of Cu was observed, from a strongly interdendritic segregation pattern to a more homogeneous distribution. The supersaturated Al-Sc solid solution can decompose via a discontinuous precipitation reaction to form coherent rod-like precipitates of the L1 2 Al 3 Sc phase

  15. Fluid flow solidification simulation of molten alloys

    International Nuclear Information System (INIS)

    Kaschnitz, E.

    1997-01-01

    In an effort to minimize costs and to obtain optimum designs, computer simulation of shape casting processes is more and more used as a development tool. Accurate predictions are possible by means of three dimensional fluid flow and solidification modelling. The bases of the model are the transient laminar Navier-Stokes-equations for a Newtonian fluid including the tracking of the free surface. They are describing the melt flow pattern during the mold filling sequence. Simultaneously, the temperature development in the alloy and mold is calculated using Fourier's heat transfer equation. At OEGI, a commercial software package (MAGMAsoft) with a finite difference equation solver is used for improvement of casting processes. Different examples of industrial applications will be shown. (author)

  16. Finite Element Modelling Of Solidification Of Zinc Alloy | Osinkolu ...

    African Journals Online (AJOL)

    The solidification process of Zinc alloy is modelled by solving heat transfer equations with the aid of finite element method (FEM) using appropriate boundary conditions at the mould walls. The commercial software, Matlab, has been used to model the solidification process. The temperature profiles for each casting condition ...

  17. PREPARATION OF URANIUM-ALUMINUM ALLOYS

    Science.gov (United States)

    Moore, R.H.

    1962-09-01

    A process is given for preparing uranium--aluminum alloys from a solution of uranium halide in an about equimolar molten alkali metal halide-- aluminum halide mixture and excess aluminum. The uranium halide is reduced and the uranium is alloyed with the excess aluminum. The alloy and salt are separated from each other. (AEC)

  18. Pore structure and mechanical properties of directionally solidified porous aluminum alloys

    OpenAIRE

    Komissarchuk Olga; Xu Zhengbin; Hao Hai

    2014-01-01

    Porous aluminum alloys produced by the metal-gas eutectic method or GASAR process need to be performed under a certain pressure of hydrogen, and to carry over melt to a tailor-made apparatus that ensures directional solidification. Hydrogen is driven out of the melt, and then the quasi-cylindrical pores normal to the solidification front are usually formed. In the research, the effects of processing parameters (saturation pressure, solidification pressure, temperature, and holding time) on th...

  19. Segregation effects and phase developments during solidification of alloy 625

    DEFF Research Database (Denmark)

    Højerslev, Christian; Tiedje, Niels Skat; Hald, John

    2006-01-01

    The solidification behaviour of pure Alloy 625, and Alloy 625 enriched respectively in iron and carbon, was investigated in situ by hot-stage light optical microscopy. Using this technique planar front solidification for distances of several hundred microns was facilitated. After solidification...... sample in constitution, and consequently in gamma-phase composition. Niobium rich carbides formed prior to Laves phase; in carbon rich volumes only the carbides form. As compared to the pure sample, the sample enriched in iron had decreased global minimal solute concentration in the material...... that experienced planar front solidification. However, once the concentrations were corrected with respect to the dilution simply caused by the presence of iron, the solidification behaviour in this material was identical to that of the pure sample. The constitution in the material that solidified eutectic...

  20. Sufficient condition for generation of multiple solidification front in one-dimensional solidification of binary alloys

    International Nuclear Information System (INIS)

    Bobula, E.; Kalicka, Z.

    1981-10-01

    In the paper we consider the one-dimensional solidification of binary alloys in the finite system. The authors present the sufficient condition for solidification in the liquid in front of the moving solid-liquid interface. The effect may produce a fluctuating concentration distributin in the solid. The convection in the liquid and supercooling required for homogeneous nucleation are omitted. A local-equilibrium approximation at the liquid-solid interface is supposed. (author)

  1. A Model for Gas Microporosity in Aluminum and Magnesium Alloys

    Science.gov (United States)

    Felicelli, Sergio D.; Wang, Liang; Pita, Claudio M.; Escobar de Obaldia, Enrique

    2009-04-01

    A quantitative prediction of the amount of gas microporosity in aluminum and magnesium-alloy castings is performed with a continuum model of dendritic solidification. The distribution of the pore volume fraction and pore size is calculated from a set of conservation equations that solves the transport phenomena during solidification at the macroscale and the hydrogen diffusion into the pores at the microscale. A technique based on a pseudo-alloy solute that is transported by the melt is used to determine the potential sites of pore growth, subject to considerations of mechanical and thermodynamic equilibrium. The modeling results for aluminum alloy A356 are found to agree well with published studies. In view of the limited availability of experimental data for Mg-alloy gravity-poured castings, the formation of porosity in AZ91 is studied qualitatively, assuming that casting conditions are similar to A356. In particular, the minimum initial hydrogen content that leads to the formation of gas porosity was compared for both alloys. It is found that the initial hydrogen content necessary for forming porosity is much higher in AZ91 than in A356. This is attributed to significant differences in the solubility of the hydrogen in both alloys.

  2. Solidification processing of intermetallic Nb-Al alloys

    Science.gov (United States)

    Smith, Preston P.; Oliver, Ben F.; Noebe, Ronald D.

    1992-01-01

    Several Nb-Al alloys, including single-phase NbAl3 and the eutectic of Nb2Al and NbAl3, were prepared either by nonconsumable arc melting in Ar or by zone processing in He following initial induction melting and rod casting, and the effect of the solidification route on the microstructure and room-temperature mechanical properties of these alloys was investigated. Automated control procedures and melt conditions for directional solidification of NbAl3 and the Nb2Al/Nb3Al eutectic were developed; high purity and stoichiometry were obtained. The effects of ternary additions of Ti and Ni are described.

  3. Analysis of weld solidification cracking in cast nickel aluminide alloys

    International Nuclear Information System (INIS)

    Santella, M.L.; Feng, Z.

    1995-01-01

    A study of the response of several nickel aluminide alloys to SigmaJig testing was done to examine their weld solidification cracking behavior and the effect of Zr concentration. The alloys were based on the Ni-8Al-7.7Cr-1.5Mo-0.003B wt% composition and contained Zr concentrations of 3, 4.5, and 6 wt%. Vacuum induction melted ingots with a diameter of 2.7 in and weight about 18 lb were made of each alloy, and were used to make 2 x 2 x 0.030 in specimens for the Sigmajig test. The gas tungsten arc welds were made at travel speeds of 10, 20, and 30 ipm with heat inputs of 2--2.5 kJ/in. When an arc was established before traveling onto the test specimen centerline cracking was always observed. This problem was overcome by initiating the arc directly on the specimens. Using this approach, the 3 wt% Zr alloy withstood an applied stress of 24 ksi without cracking at a welding speed of 10 ipm. This alloy cracked at 4 ksi applied at 20 ipm, and with no applied load at 30 ipm. Only limited testing was done on the remaining alloys, but the results indicate that resistance to solidification cracking increases with Zr concentration. Zirconium has limited solid solubility and segregates strongly to interdendritic regions during solidification where it forms a Ni solid solution-Ni 5 Zr eutectic. The volume fraction of the eutectic increases with Zr concentration. The solidification cracking behavior of these alloys is consistent with phenomenological theory, and is discussed in this context. The results from SigmaJig testing are analyzed using finite element modeling of the development of mechanical strains during solidification of welds. Experimental data from the test substantially agree with recent analysis results

  4. Nd:YAG laser welding aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Jimenez, E. Jr.

    1992-02-01

    Autogenous Nd:YAG laser welding wrought 4047, 1100, 3003, 2219, 5052, 5086, 5456, and 6061 and cast A356 aluminum alloys to cast A356 aluminum alloy in restrained annular weld joints was investigated. The welds were 12.7 mm (0.375 in.) and 9.5 mm (0.375 in.) diameter with approximately 0.30 mm (0.012 in.) penetration. This investigation determined 4047 aluminum alloy to be the optimum alloy for autogenous Nd:YAG laser welding to cast A356 aluminum alloy. This report describes the investigation and its results.

  5. Hydrogen effects in aluminum alloys

    International Nuclear Information System (INIS)

    Louthan, M.R. Jr.; Caskey, G.R. Jr.; Dexter, A.H.

    1976-01-01

    The permeability of six commercial aluminum alloys to deuterium and tritium was determined by several techniques. Surface films inhibited permeation under most conditions; however, contact with lithium deuteride during the tests minimized the surface effects. Under these conditions phi/sub D 2 / = 1.9 x 10 -2 exp (--22,400/RT) cc (NTP)atm/sup -- 1 / 2 / s -1 cm -1 . The six alloys were also tested before, during, and after exposure to high pressure hydrogen, and no hydrogen-induced effects on the tensile properties were observed

  6. Solidification Mapping of a Nickel Alloy 718 Laboratory VAR Ingot

    Science.gov (United States)

    Watt, Trevor J.; Taleff, Eric M.; Lopez, Felipe; Beaman, Joe; Williamson, Rodney

    The solidification microstructure of a laboratory-scale Nickel alloy 718 vacuum arc remelted (VAR) ingot was analyzed. The cylindrical, 210-mm-diameter ingot was sectioned along a plane bisecting it length-wise, and this mid-plane surface was ground and etched using Canada's reagent to reveal segregation contrast. Over 350 photographs were taken of the etched mid-plane surface and stitched together to form a single mosaic image. Image data in the resulting mosaic were processed using a variety of algorithms to extract quantities such as primary dendrite orientation, primary dendrite arm spacing (PDAS), and secondary dendrite arm spacing (SDAS) as a function of location. These quantities were used to calculate pool shape and solidification rate during solidification using existing empirical relationships for Nickel Alloy 718. The details and outcomes of this approach, along with the resulting comparison to experimental processing conditions and computational models, are presented.

  7. Aluminum Alloy 7050 Extrusions.

    Science.gov (United States)

    1977-03-01

    tooling used in the 25-inch diameter casting trials at the laboratory was transferred to Lafayette Works and installed at a ladle casting station. The...for the laboratory casting trials was transferred to Alcoa’s Lafayette Works and installed on a ladle pour casting unit. After some minor adjustments...Fatigue Alloy Compressive Modulus of Elasticity Crack Propagation Ingot Fabricating Stress-Strain Stress-Corrosion Casting Heat

  8. Aluminum alloy impact sparkling

    Directory of Open Access Journals (Sweden)

    M. Dudyk

    2008-08-01

    Full Text Available The cast machine parts are widely used in many branches of industry. A very important issue is gaining the appropriate knowledge relating to the application of castings in places of explosion risks including but not limited to mining, chemical industry and rescue works. A possibility of explosion risks occurrence following the impact sparkling of the cast metal parts is still not solved problem in scientific research. In relation to this issue, in this article, the results of the study are presented, and relating to the tendency to impact sparkling of the aluminium alloys used in machine building. On the grounds of the results obtained, it was demonstrated that the registered impact sparkles bunches of feathers from the analyzed alloys: AlSi7Mg, (AK7; AlSi9Mg, (AK9; AlSi6Cu4, (AK64 and AlSi11, (AK11 show significant differences between each other. The quantitative analysis of the temperature distribution and nuclei surface area performed on the example of the alloy AK9 (subjected to defined period of corrosion allows for the statement that they are dangerous in conditions of explosion risk. Following this fact, designers and users of machine parts made from these materials should not use them in conditions where the explosive mixtures occur.

  9. Pore structure and mechanical properties of directionally solidified porous aluminum alloys

    Directory of Open Access Journals (Sweden)

    Komissarchuk Olga

    2014-01-01

    Full Text Available Porous aluminum alloys produced by the metal-gas eutectic method or GASAR process need to be performed under a certain pressure of hydrogen, and to carry over melt to a tailor-made apparatus that ensures directional solidification. Hydrogen is driven out of the melt, and then the quasi-cylindrical pores normal to the solidification front are usually formed. In the research, the effects of processing parameters (saturation pressure, solidification pressure, temperature, and holding time on the pore structure and porosity of porous aluminum alloys were analyzed. The mechanical properties of Al-Mg alloys were studied by the compressive tests, and the advantages of the porous structure were indicated. By using the GASAR method, pure aluminum, Al-3wt.%Mg, Al-6wt.%Mg and Al-35wt.%Mg alloys with oriented pores have been successfully produced under processing conditions of varying gas pressure, and the relationship between the final pore structure and the solidification pressure, as well as the influences of Mg quantity on the pore size, porosity and mechanical properties of Al-Mg alloy were investigated. The results show that a higher pressure of solidification tends to yield smaller pores in aluminum and its alloys. In the case of Al-Mg alloys, it was proved that with the increasing of Mg amount, the mechanical properties of the alloys sharply deteriorate. However, since Al-3%Mg and Al-6wt.%Mg alloys are ductile metals, their porous samples have greater compressive strength than that of the dense samples due to the existence of pores. It gives the opportunity to use them in industry at the same conditions as dense alloys with savings in weight and material consumption.

  10. Stress Corrosion Cracking of Certain Aluminum Alloys

    Science.gov (United States)

    Hasse, K. R.; Dorward, R. C.

    1983-01-01

    SC resistance of new high-strength alloys tested. Research report describes progress in continuing investigation of stress corrosion (SC) cracking of some aluminum alloys. Objective of program is comparing SC behavior of newer high-strength alloys with established SC-resistant alloy.

  11. Evolution of eutectic spacing during unidirectional solidification of Al-Ni alloys

    Directory of Open Access Journals (Sweden)

    Igor Jefferson Cabral Araujo

    2011-01-01

    Full Text Available Hypoeutectic Al-Ni alloys show a ductile phase α distributed with a β phase Al3Ni fragile where β serves as reinforcement of the structure of the material. The eutectic composition alloys obey the relationship: λ2.v = C, where λ is the eutectic spacing, v is a tip growth rate and C is a constant. The aim of this study is to establish correlations between λ and v for hypoeutectic Al-1%, 3% and 5% Ni alloys. Unsteady-state upward directional solidification experiments were performed, as well as metallography, dissolution of the aluminum matrix and scanning electron microscopy (SEM. The interphase spacing of the three Al-Ni alloys decreased with increasing tip growth rate, with a predominance of a rod-like morphology on intermetallic. It was observed that parameters such as tip growth rate, cooling rate and temperature gradient decreases as the solidification front advances. It was further observed that a single experimental law λ = 1.2 v-0, 5 illustrates the evolution of the interphase spacing for any examined alloy.

  12. Numerical simulation on directional solidification of Al-Ni-Co alloy based on FEM

    OpenAIRE

    Yang Zhili; Chen Dengming; Tian Shilong

    2010-01-01

    The ratio, of the temperature gradient at the solidification front to the solidification rate of solid-liquid interface, plays a large part in columnar grain growth. The transient temperature fields of directional solidification of Al-Ni-Co alloy were studied by employing a finite element method. The temperature gradient at the solidification front and the solidification rate were analyzed for molten steels pouring at different temperatures. The results show that with different initial pourin...

  13. Solidification of metallic aluminum on magnesium phosphate cements

    International Nuclear Information System (INIS)

    Lahalle, Hugo

    2016-01-01

    This work deals with the stabilization/solidification of radioactive waste using cement. More particularly, it aims at assessing the chemical compatibility between metallic aluminum and mortars based on magnesium phosphate cement. The physical and chemical processes leading to setting and hardening of the cement are first investigated. X-ray diffraction (XRD), thermogravimetry (TGA) and nuclear magnetic resonance spectroscopy ( 31 P and 11 B MAS-NMR) are first used to characterize the solid phases formed during hydration, while inductively coupled plasma atomic emission spectroscopy analysis (ICP-AES), electrical conductometry and pH measurements provide information on the pore solution composition. Then, the corrosion of metallic aluminum in magnesium phosphate mortars is studied by monitoring the equilibrium potential and by electrochemical impedance spectroscopy (EIS). Magnesium phosphate cement is prepared from a mix of magnesium oxide (MgO) and potassium dihydrogen orthophosphate (KH 2 PO 4 ). In the presence of water, hydration occurs according to a dissolution - precipitation process. The main hydrate is K-struvite (MgKPO 4 .6H 2 O). Its precipitation is preceded by that of two transient phases: phosphorrosslerite (MgHPO 4 .7H 2 O) and Mg 2 KH(PO 4 ) 2 .15H 2 O. Boric acid retards cement hydration by delaying the formation of cement hydrates. Two processes may be involved in this retardation: the initial precipitation of amorphous or poorly crystallized minerals containing boron and phosphorus atoms, and/or the stabilization of cations (Mg 2+ , K + ) in solution. As compared with a Portland cement-based matrix, corrosion of aluminum is strongly limited in magnesium phosphate mortar. The pore solution pH is close to neutrality and falls within the passivation domain of aluminum. Corrosion depends on several parameters: it is promoted by a water-to-cement ratio (w/c) significantly higher than the chemical water demand of cement (w/c = 0.51), and by the

  14. Technology of welding aluminum alloys-III

    Science.gov (United States)

    Harrison, J. R.; Kor, L. J.; Oleksiak, C. E.

    1978-01-01

    Control of porosity in weld beads was major objective in development of aluminum welding program. Porosity, most difficult defect to control, is caused by hydrogen gas unable to escape during solidification. Hard tooling allows hotter bead than free-fall tooling so hydrogen bubbles can boil out instead of forming pores. Welding position, moisture, and cleanliness are other important factors in control of porosity.

  15. Divorced Eutectic Solidification of Mg-Al Alloys

    Science.gov (United States)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  16. Advanced powder metallurgy aluminum alloys and composites

    Science.gov (United States)

    Lisagor, W. B.; Stein, B. A.

    1982-01-01

    The differences between powder and ingot metallurgy processing of aluminum alloys are outlined. The potential payoff in the use of advanced powder metallurgy (PM) aluminum alloys in future transport aircraft is indicated. The national program to bring this technology to commercial fruition and the NASA Langley Research Center role in this program are briefly outlined. Some initial results of research in 2000-series PM alloys and composites that highlight the property improvements possible are given.

  17. Investigation on Formation Mechanism of Irregular Shape Porosity in Hypoeutectic Aluminum Alloy by X-Ray Real Time Observation

    Science.gov (United States)

    Liao, Hengcheng; Zhao, Lei; Wu, Yuna; Fan, Ran; Wang, Qigui; Pan, Ye

    2012-08-01

    The formation mechanism of irregular shape porosity in hypoeutectic aluminum silicon alloy (A356) was investigated by X-ray real time observation on porosity evolution during solidification and re-melting. Porosity in the hypoeutectic aluminum A356 alloy with high hydrogen content (>0.3 mL/100 g Al) first forms in the liquid as small spherical gas bubbles, then expands along with the pressure drop in the mushy zone due to shrinkage and lack of feeding, and finally deforms into irregular morphology by the impingement of aluminum dendrite network. Degassing is a key to eliminate porosity in aluminum alloy castings.

  18. An all aluminum alloy UHV components

    International Nuclear Information System (INIS)

    Sugisaki, Kenzaburo

    1985-01-01

    An all aluminum components was developed for use with UHV system. Aluminum alloy whose advantage are little discharge gas, easy to bake out, light weight, little damage against radieactivity radiation is used. Therefore, as it is all aluminum alloy, baking is possible. Baking temperature is 150 deg C in case of not only ion pump, gate valve, angle valve but also aluminum components. Ion pump have to an ultrahigh vacuum of order 10 -9 torr can be obtained without baking, 10 -10 torr order can be obtained after 24 hour of baking. (author)

  19. Microstructure and properties of the Ni-Al-B alloys after directional solidification

    OpenAIRE

    Pohludka, Martin; Malcharcziková, Jitka; Kursa, Miroslav

    2012-01-01

    Microstructure and Properties of the Ni-Al-B Alloys after Directional Solidification Ni-24Al, Ni-24Al-0.1B and Ni-24Al-0.24B alloys (at. %) were prepared by vacuum induction melting and by directional solidification at the rate of 50 mm/h and at the 1550 degrees C. After directional solidification, alloy microstructure consists of elongated grains of the gamma' phase. Alloy matrix also contains small amount of the gamma phase. There are no boron phases in these alloys. Process of directional ...

  20. Pitting corrosion of 5052 aluminum alloy

    Science.gov (United States)

    Lockwood, F.; Lee, S.; Faunce, J.; Green, J. A. S.; Ptashnick, W. J.

    1985-01-01

    The relative degree of pitting of 5052 aluminum alloy in a prepaint cleaning process is correlated with the proportion of MgO in the surface oxide of the alloy. Magnesium oxide, formed on the surface during process heat treatments of the alloy, is soluble in the acidic environment of the particular cleaning solutions, thus allowing easier access of corrosive ion to the aluminum metal. The pitting mechanism involves the: (1) formation of microscopic, localized galvanic cells between aluminum (anode) and iron-containing constituents (cathodic sites) normally found in the matrix of 5052 (and other 5xxx aluminum alloys), (2) aggravation of pit formation by chloride, and (3) enhancement of cathodic reactions and hence the overall corrosion process due to penetration of the oxide layer by cupric and ferric ions, and dissolved O 2 present in the cleaning solutions. Pitting was eliminated by adding 0.1% NaNO 3 to the cleaning bath.

  1. Applications of the directional solidification in magnetic shape memory alloys

    Science.gov (United States)

    Huang, Y. J.; Liu, J.; Hu, Q. D.; Liu, Q. H.; Karaman, I.; Li, J. G.

    2016-03-01

    A zone melting liquid metal cooling (ZMLMC) method of directional solidification was applied to prepare highly-oriented Ni52Fe17Ga27Co4 magnetic shape memory alloys. At high temperature gradient and low growth velocity, the well-developed preferred orientation for coarse columnar crystals was obtained. Such a structure leads to a large complete pseudoelastic recovery of 5% at 348 K. Moreover, the pseudoelastic behaviours and the kinetics of the martensitic transformation (MT) are significantly affected by the intersection angle between the loading direction and the grain boundaries.

  2. Seacoast stress corrosion cracking of aluminum alloys

    Science.gov (United States)

    Humphries, T. S.; Nelson, E. E.

    1981-01-01

    The stress corrosion cracking resistance of high strength, wrought aluminum alloys in a seacoast atmosphere was investigated and the results were compared with those obtained in laboratory tests. Round tensile specimens taken from the short transverse grain direction of aluminum plate and stressed up to 100 percent of their yield strengths were exposed to the seacoast and to alternate immersion in salt water and synthetic seawater. Maximum exposure periods of one year at the seacoast, 0.3 or 0.7 of a month for alternate immersion in salt water, and three months for synthetic seawater were indicated for aluminum alloys to avoid false indications of stress corrosion cracking failure resulting from pitting. Correlation of the results was very good among the three test media using the selected exposure periods. It is concluded that either of the laboratory test media is suitable for evaluating the stress corrosion cracking performance of aluminum alloys in seacoast atmosphere.

  3. Fast LIBS Identification of Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Tawfik W.

    2007-04-01

    Full Text Available Laser-induced breakdown spectroscopy (LIBS has been applied to analysis aluminum alloy targets. The plasma is generated by focusing a 300 mJ pulsed Nd: YAG laser on the target in air at atmospheric pressure. Such plasma emission spectrum was collected using a one-meter length wide band fused-silica optical fiber connected to a portable Echelle spectrometer with intensified CCD camera. Spectroscopic analysis of plasma evolution of laser produced plasmas has been characterized in terms of their spectra, electron density and electron temperature assuming the LTE and optically thin plasma conditions. The LIBS spectrum was optimized for high S/N ratio especially for trace elements. The electron temperature and density were determined using the emission intensity and stark broadening, respectively, of selected aluminum spectral lines. The values of these parameters were found to change with the aluminum alloy matrix, i.e. they could be used as a fingerprint character to distinguish between different aluminum alloy matrices using only one major element (aluminum without needing to analysis the rest of elements in the matrix. Moreover, It was found that the values of T e and N e decrease with increasing the trace elements concentrations in the aluminum alloy samples. The obtained results indicate that it is possible to improve the exploitation of LIBS in the remote on-line industrial monitoring application, by following up only the values of T e and N e for aluminum in aluminum alloys as a marker for the correct alloying using an optical fiber probe.

  4. NASA-427: A New Aluminum Alloy

    Science.gov (United States)

    Nabors, Sammy A.

    2015-01-01

    NASA's Marshall Space Flight Center researchers have developed a new, stronger aluminum alloy, ideal for cast aluminum products that have powder or paint-baked thermal coatings. With advanced mechanical properties, the NASA-427 alloy shows greater tensile strength and increased ductility, providing substantial improvement in impact toughness. In addition, this alloy improves the thermal coating process by decreasing the time required for heat treatment. With improvements in both strength and processing time, use of the alloy provides reduced materials and production costs, lower product weight, and better product performance. The superior properties of NASA-427 can benefit many industries, including automotive, where it is particularly well-suited for use in aluminum wheels.

  5. SOLIDIFICATION CHARACTERISTIC OF TITANIUM CARBIDE PARTICULATE REINFORCED ALUMINIUM ALLOY MATRIX COMPOSITES

    Directory of Open Access Journals (Sweden)

    N. FATCHURROHMAN

    2012-04-01

    Full Text Available In this research solidification characteristic of metal matrix composites consisted of titanium carbide particulate reinforced aluminium-11.8% silicon alloy matrix is performed. Vortex mixing and permanent casting method are used as the manufacturing method to produce the specimens. Temperature measurements during the casting process are captured and solidification graphs are plotted to represent the solidification characteristic. The results show, as volume fraction of particulate reinforcement is increased, solidification time is faster. Particulate reinforcement promotes rapid solidification which will support finer grain size of the casting specimen. Hardness test is performed and confirmed that hardness number increased as more particulate are added to the system.

  6. The Examination of the Aluminum Alloy 7017 as a Replacement for the Aluminum Alloy 7039 in Lightweight Armor Systems

    Science.gov (United States)

    2016-07-01

    Alloy 7039 in Lightweight Armor Systems by Tyrone L Jones and Brian E Placzankis Approved for public release...2016 US Army Research Laboratory The Examination of the Aluminum Alloy 7017 as a Replacement for the Aluminum Alloy 7039 in Lightweight Armor ...Aluminum Alloy 7017 as a Replacement for the Aluminum Alloy 7039 in Lightweight Armor Systems 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM

  7. Precision forging technology for aluminum alloy

    Science.gov (United States)

    Deng, Lei; Wang, Xinyun; Jin, Junsong; Xia, Juchen

    2018-03-01

    Aluminum alloy is a preferred metal material for lightweight part manufacturing in aerospace, automobile, and weapon industries due to its good physical properties, such as low density, high specific strength, and good corrosion resistance. However, during forging processes, underfilling, folding, broken streamline, crack, coarse grain, and other macro- or microdefects are easily generated because of the deformation characteristics of aluminum alloys, including narrow forgeable temperature region, fast heat dissipation to dies, strong adhesion, high strain rate sensitivity, and large flow resistance. Thus, it is seriously restricted for the forged part to obtain precision shape and enhanced property. In this paper, progresses in precision forging technologies of aluminum alloy parts were reviewed. Several advanced precision forging technologies have been developed, including closed die forging, isothermal die forging, local loading forging, metal flow forging with relief cavity, auxiliary force or vibration loading, casting-forging hybrid forming, and stamping-forging hybrid forming. High-precision aluminum alloy parts can be realized by controlling the forging processes and parameters or combining precision forging technologies with other forming technologies. The development of these technologies is beneficial to promote the application of aluminum alloys in manufacturing of lightweight parts.

  8. Fast LIBS Identification of Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Tawfik W.

    2007-04-01

    Full Text Available Laser-induced breakdown spectroscopy (LIBS has been applied to analysis aluminum alloy targets. The plasma is generated by focusing a 300 mJ pulsed Nd: YAG laser on the target in air at atmospheric pressure. Such plasma emission spectrum was collected using a one-meter length wide band fused-silica optical fiber connected to a portable Echelle spectrometer with intensified CCD camera. Spectroscopic analysis of plasma evolution of laser produced plasmas has been characterized in terms of their spectra, electron density and electron temperature assuming the LTE and optically thin plasma conditions. The LIBS spectrum was optimized for high S/N ratio especially for trace elements. The electron temperature and density were determined using the emission intensity and stark broadening, respectively, of selected aluminum spectral lines. The values of these parameters were found to change with the aluminum alloy matrix, i.e. they could be used as a fingerprint character to distinguish between different aluminum alloy matrices using only one major element (aluminum without needing to analysis the rest of elements in the matrix. Moreover, It was found that the values of T(e and N(e decrease with increasing the trace elements concentrations in the aluminum alloy samples. The obtained results indicate that it is possible to improve the exploitation of LIBS in the remote on-line industrial monitoring application, by following up only the values of T(e and N(e for the aluminum in aluminum alloys using an optical fiber probe.

  9. Nondestructive determination of mechanical properties. [aluminum alloys

    Science.gov (United States)

    Schneider, E.; Chu, S. L.; Salma, K.

    1984-01-01

    Aluminum alloys of types 1100, 3003, 5052, 6061, and 2024 were used to study the sensitivity of the acousto-elastic constant to changes in the microstructure. Results show that there is a strong relationship between the acousto-elastic constants and the yield strength and hardness. This relationship depends on whether the alloy is strain hardened or precipitation hardened. In strain hardened alloys, the constants increase as the amount of solid solution is decreased, while the behavior is the opposite in precipitation hardened alloys.

  10. Casting Characteristics of High Cerium Content Aluminum Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Weiss, D; Rios, O R; Sims, Z C; McCall, S K; Ott, R T

    2017-09-05

    This paper compares the castability of the near eutectic aluminum-cerium alloy system to the aluminum-silicon and aluminum-copper systems. The alloys are compared based on die filling capability, feeding characteristics and tendency to hot tear in both sand cast and permanent mold applications. The castability ranking of the binary Al–Ce systems is as good as the aluminum-silicon system with some deterioration as additional alloying elements are added. In alloy systems that use cerium in combination with common aluminum alloying elements such as silicon, magnesium and/or copper, the casting characteristics are generally better than the aluminum-copper system. In general, production systems for melting, de-gassing and other processing of aluminum-silicon or aluminum-copper alloys can be used without modification for conventional casting of aluminum-cerium alloys.

  11. Rapid Solidification of AB{sub 5} Hydrogen Storage Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gulbrandsen-Dahl, Sverre

    2002-01-01

    This doctoral thesis is concerned with rapid solidification of AB{sub 5} materials suitable for electrochemical hydrogen storage. The primary objective of the work has been to characterise the microstructure and crystal structure of the produced AB{sub 5} materials as a function of the process parameters, e.g. the cooling rate during rapid solidification, the determination of which has been paid special attention to. The thesis is divided into 6 parts, of which Part I is a literature review, starting with a short presentation of energy storage alternatives. Then a general review of metal hydrides and their utilisation as energy carriers is presented. This part also includes more detailed descriptions of the crystal structure, the chemical composition and the hydrogen storage properties of AB{sub 5} materials. Furthermore, a description of the chill-block melt spinning process and the gas atomisation process is given. In Part II of the thesis a digital photo calorimetric technique has been developed and applied for obtaining in situ temperature measurements during chill-block melt spinning of a Mm(NiCoMnA1){sub 5} hydride forming alloy (Mm = Mischmetal of rare earths). Compared with conventional colour transmission temperature measurements, this technique offers a special advantage in terms of a high temperature resolutional and positional accuracy, which under the prevailing experimental conditions were found to be {+-}29 K and {+-} 0.1 mm, respectively. Moreover, it is shown that the cooling rate in solid state is approximately 2.5 times higher than that observed during solidification, indicating that the solid ribbon stayed in intimate contact with the wheel surface down to very low metal temperatures before the bond was broken. During this contact period the cooling regime shifted from near ideal in the melt puddle to near Newtonian towards the end, when the heat transfer from the solid ribbon to the wheel became the rate controlling step. In Part III of the

  12. Solidification mechanism of highly undercooled metal alloys. [tin-lead and nickel-tin alloys

    Science.gov (United States)

    Shiohara, Y.; Chu, M. G.; Macisaac, D. G.; Flemings, M. C.

    1982-01-01

    Experiments were conducted on metal droplet undercooling, using Sn-25wt%Pb and Ni-34wt%Sn alloys. To achieve the high degree of undercooling, emulsification treatments were employed. Results show the fraction of supersaturated primary phase is a function of the amount of undercooling, as is the fineness of the structures. The solidification behavior of the tin-lead droplets during recalescence was analyzed using three different hypotheses; (1) solid forming throughout recalescence is of the maximum thermodynamically stable composition; (2) partitionless solidification below the T sub o temperature, and solid forming thereafter is of the maximum thermodynamically stable composition; and (3) partitionless solidification below the T sub o temperature with solid forming thereafter that is of the maximum thermodynamically metastable composition that is possible. The T sub o temperature is calculated from the equal molar free energies of the liquid solid using the regular solution approximation.

  13. Phases in lanthanum-nickel-aluminum alloys

    International Nuclear Information System (INIS)

    Mosley, W.C.

    1992-01-01

    Lanthanum-nickel-aluminum (LANA) alloys will be used to pump, store and separate hydrogen isotopes in the Replacement Tritium Facility (RTF). The aluminum content (y) of the primary LaNi 5 -phase is controlled to produce the desired pressure-temperature behavior for adsorption and desorption of hydrogen. However, secondary phases cause decreased capacity and some may cause undesirable retention of tritium. Twenty-three alloys purchased from Ergenics, Inc. for development of RTF processes have been characterized by scanning electron microscopy (SEM) and by electron microprobe analysis (EMPA) to determine the distributions and compositions of constituent phases. This memorandum reports the results of these characterization studies. Knowledge of the structural characteristics of these alloys is a useful first step in selecting materials for specific process development tests and in interpreting results of those tests. Once this information is coupled with data on hydrogen plateau pressures, retention and capacity, secondary phase limits for RTF alloys can be specified

  14. Effect of chemical composition and cooling conditions on solidification hot cracking of Ni-based alloys

    International Nuclear Information System (INIS)

    De Vito, Sophie

    2000-01-01

    Ni-based alloys 690 present solidification hot cracks during welding of vapour generators. Hot cracks are qualitatively known to be due to the formation of inter-dendritic liquid films and of secondary phases down to low temperatures. This study aims at establishing the link between thermodynamics, solidification and hot cracking. Experimental solidification paths of high purity alloys (with varying Nb and Si contents) are obtained from quenching during directional solidification and TIG-welding experiments. They are compared to Thermo-Calc computations, assuming no diffusion in the solid. From directional solidification samples, good agreement between computed and experimental solidification paths is shown in the quenched liquid. Secondary arms of dendrites are affected by solid state diffusion of Nb. Combined effect of diffusion and solute build-up in the liquid phase modifies micro-segregation in the solid region. Solidification paths from welding specimens are similar to those of the solid region of quenched samples. Nb solid state diffusion is negligible but undercooling compensates the effect of solid state diffusion in directional solidification. Evolution of liquid fraction at the end of the solidification is in accordance with the hot cracking classification of the alloys. Nb favours formation of inter-dendritic liquid films and eutectic-like phases down to low temperature. (author) [fr

  15. Welding the four most popular aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Irving, B.

    1994-02-01

    The fact that business is good in aluminum welding is a sure sign that more manufacturers and fabricators are using GMA and GTA welding to build new products out of this lightweight nonferrous metal. Among the most widely specified weldable grades are Alloys 6061, 5083, 5052 and 5454. A rundown on these four alloys, including properties and selected applications, is provided. Any company working with aluminum for the first time needs to know something about these four alloys. Alloys of copper-magnesium-silicon combination, of which 6061 is one, are heat-treatable. The three 5XXX series alloys, on the other hand, are nonheat-treatable. According to P.B. Dickerson, consultant, Lower Burrell, Pa., 5083, because of its high magnesium content, is the easiest of the four alloys to arc weld. Dickerson put the cut-off point in weldability at 3.5% magnesium. To prevent cracking, he added, both 6061 and 5052 require much more filler metal than do the other two alloys. Alloy 6061 consists of 0.25Cu, 0.6Si, 1.0Mg, and 0.20Cr. The main applications for 6061 aluminum are structural, architectural, automotive, railway, marine and pipe. It has good formability, weldability, corrosion resistance and strength. Although the 6XXX series alloys are prone to hot cracking, this condition can be readily overcome by correct choice of joint design and electrode. The most popular temper for 6061 is T6, although the -T651, -T4, and -F temper are also popular. The -T651 temper is like a -T6 temper, only it has received some final stretch hardening. The -T4 temper has been solution heat-treated and quenched. The -F temper is in the as-fabricated condition.

  16. The solidification behavior of calcium oxide-aluminum oxide slags

    Science.gov (United States)

    Prapakorn, Kritsada

    The binary CaO-Al2O3 based slag and the ternary CaO-Al2O3-MgO based slag are common slags covering and inclusions that are found in calcium treated Al-killed, continuously cast steels. However, the effect of cooling conditions and chemistry on the solidification behavior of these slags is not well characterized. To better understand this phenomena, the solidification behavior of these slags was studied by using double hot thermocouple technique. TTT and CCT diagrams of these slags were determined to quantify the solidification behavior in both dry and humid atmospheres. In this work, these slag samples were easily undercooled and the solidification behavior of these slags was found to be a strong function of cooling conditions. The crystallization tendency of these slags follows the trends suggested by the phase diagram. In CaO-Al2O3 based slags, The eutectic composition (50%CaO) give the lowest crystallization tendency due to the lowest liquidus temperature. In a eutectic CaO-Al2O3 slag sample, dissolved water in the sample increases crystallization tendency and enhances the growth. It was also found that the crystalline phase that formed during cooling in both the dry and humid conditions is the mixture between 3CaO.Al2O 3 and CaO.Al2O3 phases. In CaO-Al2O3-MgO based slags, the crystallization tendency increases with MgO content because the high MgO content leads to the high liquidus temperature. The effect of dissolved of water on the crystallization of CaO-Al2O3-MgO based slags is not as prominent as in the eutectic CaO-Al2O3 slag. Thus, the addition of MgO to CaO-Al2O3 slags was seen to minimize or eliminate the effect of humidity on the solidification of CaO-Al2O3 based slags. In this work, Uhlmann's method was used to estimate the solid-liquid interfacial energy of CaO-Al2O3 based slag for the temperature between 1100--1250°C. The result is between 0.25--0.4 Joules/m 2.

  17. MECHANICAL PROPERTIES OF 2618 ALUMINUM ALLOY

    Science.gov (United States)

    Mechanical property tests were conducted over the temperature range from room temperature to 400 F on three sizes of hand forged 2618 aluminum alloy...2618 is susceptible to stress corrosion cracking in the two transverse directions when stressed to 75% of its yeild strenght .

  18. Aluminum alloy nanosecond vs femtosecond laser marking

    Indian Academy of Sciences (India)

    Based on the lack of consistent literature publications that analyse the effects of laser marking for traceability on various materials, the present paper proposes a study of the influence of such radiation processing on an aluminum alloy, a vastly used material base within several industry fields. For the novelty impact, ...

  19. Aluminum alloy nanosecond vs femtosecond laser marking

    Indian Academy of Sciences (India)

    Abstract. Based on the lack of consistent literature publications that analyse the effects of laser marking for trace- ability on various materials, the present paper proposes a study of the influence of such radiation processing on an aluminum alloy, a vastly used material base within several industry fields. For the novelty ...

  20. Phase-field simulation of peritectic solidification closely coupled with directional solidification experiments in an Al-36 wt% Ni alloy.

    Science.gov (United States)

    Siquieri, R; Doernberg, E; Emmerich, H; Schmid-Fetzer, R

    2009-11-18

    In this work we present experimental and theoretical investigations of the directional solidification of Al-36 wt% Ni alloy. A phase-field approach (Folch and Plapp 2005 Phys. Rev. E 72 011602) is coupled with the CALPHAD (calculation of phase diagrams) method to be able to simulate directional solidification of Al-Ni alloy including the peritectic phase Al(3)Ni. The model approach is calibrated by systematic comparison to microstructures grown under controlled conditions in directional solidification experiments. To illustrate the efficiency of the model it is employed to investigate the effect of temperature gradient on the microstructure evolution of Al-36 wt% Ni during solidification.

  1. Numerical simulation on directional solidification of Al-Ni-Co alloy based on FEM

    Directory of Open Access Journals (Sweden)

    Yang Zhili

    2010-02-01

    Full Text Available The ratio, of the temperature gradient at the solidification front to the solidification rate of solid-liquid interface, plays a large part in columnar grain growth. The transient temperature fields of directional solidification of Al-Ni-Co alloy were studied by employing a finite element method. The temperature gradient at the solidification front and the solidification rate were analyzed for molten steels pouring at different temperatures. The results show that with different initial pouring temperatures, the individual ratio of the temperature gradient at solidification front to the solidification rate soars up in the initial stage of solidification, then varies within 2,000-6,000 ℃·s·cm-2, and finally goes down rapidly and even tend to be closed to each other when the solidification thickness reaches 5-6 cm. The simulation result is consistent with the practical production which can provide an available reference for process optimization of directional solidified Al-Ni-Co alloy.

  2. Multiscale modeling of alloy solidification using a database approach

    Science.gov (United States)

    Tan, Lijian; Zabaras, Nicholas

    2007-11-01

    A two-scale model based on a database approach is presented to investigate alloy solidification. Appropriate assumptions are introduced to describe the behavior of macroscopic temperature, macroscopic concentration, liquid volume fraction and microstructure features. These assumptions lead to a macroscale model with two unknown functions: liquid volume fraction and microstructure features. These functions are computed using information from microscale solutions of selected problems. This work addresses the selection of sample problems relevant to the interested problem and the utilization of data from the microscale solution of the selected sample problems. A computationally efficient model, which is different from the microscale and macroscale models, is utilized to find relevant sample problems. In this work, the computationally efficient model is a sharp interface solidification model of a pure material. Similarities between the sample problems and the problem of interest are explored by assuming that the liquid volume fraction and microstructure features are functions of solution features extracted from the solution of the computationally efficient model. The solution features of the computationally efficient model are selected as the interface velocity and thermal gradient in the liquid at the time the sharp solid-liquid interface passes through. An analytical solution of the computationally efficient model is utilized to select sample problems relevant to solution features obtained at any location of the domain of the problem of interest. The microscale solution of selected sample problems is then utilized to evaluate the two unknown functions (liquid volume fraction and microstructure features) in the macroscale model. The temperature solution of the macroscale model is further used to improve the estimation of the liquid volume fraction and microstructure features. Interpolation is utilized in the feature space to greatly reduce the number of required

  3. Magnesium diffusion in several aluminum alloys

    Science.gov (United States)

    Holub, K. J.; Matienzo, L. J.

    Various surface quality defects or stains are sometimes observed on rolled aluminum. Two such defects, "white lacy" stain and "dirty" metal, appear to be caused by the formation of locally thicker films of hydrated aluminum and magnesium oxides, respectively. This paper examines the formation of these oxides, particularly MgO, on three aluminum alloys with varying bulk magnesium concentrations, namely 5052, 3004 and 3003, containing 2.64, 0.96 and 0.03% magnesium, respectively. Samples were prepared and heat treated in flowing air as a function of temperature and time. The surfaces were examined by Auger electron spectroscopy to determine the relative ratio of the magnesium and aluminum present on the oxide surfaces. Auger depth profiling was used to characterize the composition of the oxides. Surface morphologies, as observed by ultra-high resolution scanning electron microscopy, also were compared. Alloys containing higher bulk magnesium contents, i.e., 5052 and 3004, showed more magnesium diffusion and magnesium oxide formation on the sample surface. At high temperatures, the surface of 5052 tends to be almost totally MgO. Only limited magnesium diffusion and MgO formation was observed on the 3003 alloy.

  4. Effects of Solidification Conditions on the Crystal Selection Behavior of an Al Base Alloy During Directional Solidification

    Science.gov (United States)

    Liu, Jin-lai; Jin, Tao; Luo, Xiong-hong; Feng, Shao-bo; Zhao, Jiu-zhou

    2016-05-01

    Al base alloy can be used as model alloy of Ni base single crystal superalloy due to their similarity on microstructure, while its lower melt temperature can match the restricted temperature of furnace working in space. The crystal selection behavior Al base alloy during directional solidification is studied by Bridgman process. With rise of heating temperature and decrease of withdraw rate, the number of grains passed spiral selector reduces. At heating temperature 900 ∘C and withdraw rate 2mm/min, an Al base single crystal alloy can be produced. At higher heating temperature more Mg segregates to dendrite stem, which cause smaller liquid volume fraction. At lower withdraw rate less Cu segregate to interdendrite region, which cause reduced constitutional undercooling. These two factors lead to the shrinkage of secondary dendrite arm, thus the efficiency of spiral selector is improved.

  5. Simulation on solidification of an Al-Ni alloy under electromagnetic stirring

    Directory of Open Access Journals (Sweden)

    Sha Minghong

    2012-08-01

    Full Text Available The microstructure of Al-Ni alloy has a significant influence on its performance, while electromagnetic stirring is one of the most effective methods for control of solidification structure of Al alloy. To investigate the effect of electromagnetic stirring on the solidification of the ingot, the solidification of the Al-50Ni alloy in vacuum with electromagnetic stirring was described by numerical simulation in this paper; and a three dimensional mathematical model was established. The electromagnetic field was simulated by ANSYS software and the thermal-flow field was simulated by FLUENT software. The coupling between the electromagnetic field and the thermal-flow field was implemented by user-defined subroutines. It is found that the current intensity has significant influences on the fluid flow and the microstructure of the alloy. The simulation results agree well with the experimental results, and the optimum current intensity under the exprimental conditions is 80 A, while the frequency is 50 Hz.

  6. Interrelation of Solidification Processing Variables and Microstructure of a Horizontally Solidified Al-based 319.1 Alloy

    Directory of Open Access Journals (Sweden)

    Marlo COSTA

    2017-08-01

    Full Text Available In this paper, primary (λ1 and tertiary (λ3 dendritic arm spacings of a ternary Al – 7wt.% Si – 3 wt.% Cu alloy casting were characterized and correlated with solidification processing variables: growth rates (VL, cooling rates (TC as well as local solidification times (tSL. Horizontal directional solidification experiments were carried out under transient heat extraction undergoing cooling rates varying from 0.9 oC/s to 22 oC/s to be associated with samples having quite different microstructural length parameters. Techniques of metallography and optical microscopy were applied in order to have λ1 and λ3 measured. The obtained as-cast microstructures consisted of dendritic α-Al, with Si particles in the aluminum-rich matrix as well distributed along the interdendritic regions in the eutectic mixture interlinked with θ (Al2Cu intermetallic phase developing the microstructure α-Al + θ + Si. The results showed that power laws – 1.1, – 0 .55 and 0.55 express the variations of both λ1 and λ3 with VL, TC and tSL, respectively, for investigated alloy. A comparative study with the Al – 3wt.% Cu alloy from literature was also performed and the results show that the growth law of λ1 as a function of TC is represented, for both the investigated alloys, by the mathematical expression given by λ1 = constant (TC-0.55.DOI: http://dx.doi.org/10.5755/j01.ms.23.2.15768

  7. Modelling of solidification processing and continuous strip casting for copper-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mahmoudi, Jafar [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Processing

    2000-04-01

    An experimental and numerical study was carried out to investigate the solidification process in a copper continuous strip casting process. Heat flow and solidification process has been experimentally studied. Cooling curves during solidification were registered using a thermocouple of type K connected to a data acquisition system. Temperature measurements in the mould and cooling water were also performed. The numerical model considers a generalized set of mass, momentum and heat equations that is valid for the solid, liquid and solidification interval in the cast. A k-{epsilon} turbulence model, produced with the commercial program CFX, is used to analyse the solidification process of pure copper in the mould region of the caster. The fluid flow, temperature and heat flux distributions in the mould region of the caster were computed. The shape and location of the solidification front were also determined. The effects of the parameters such as heat transfer coefficient, casting speed, casting temperature, heat of fusion and specific heat on the shape and location of the solidification front and the heat transport at the mould-cast interface were investigated. The predicted temperature and heat flux distributions were compared with experimental measurements, and reasonable agreement was obtained. The solidification behaviour of pure copper and different copper base alloys has been studied. A series of solidification experiments using DTA furnace, mirror furnace and levitation technique were performed on different copper-base alloys. The undercooling, cooling rates of the liquid and the solid states, solidification times and temperatures were evaluated from the curves. The cooling curves for different samples were simulated using a FEM solidification program. It was found that the calculated values of the heat of fusion were much lower than the tabulated ones. The fraction of solid formed before quenching, in the DTA experiments, has been observed to be much higher

  8. Lattice mismatch modeling of aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shin, Dongwon; Roy, Shibayan; Watkins, Thomas R.; Shyam, Amit

    2017-10-01

    We present a theoretical framework to accurately predict the lattice mismatch between the fcc matrix and precipitates in the multi-component aluminum alloys as a function of temperature and composition. We use a computational thermodynamic approach to model the lattice parameters of the multi-component fcc solid solution and θ'-Al2Cu precipitate phase. Better agreement between the predicted lattice parameters of fcc aluminum in five commercial alloys (206, 319, 356, A356, and A356 + 0.5Cu) and experimental data from the synchrotron X-ray diffraction (SXD) has been obtained when simulating supersaturated rather than equilibrium solid solutions. We use the thermal expansion coefficient of thermodynamically stable θ-Al2Cu to describe temperature-dependent lattice parameters of meta-stable θ' and to show good agreement with the SXD data. Both coherent and semi-coherent interface mismatches between the fcc aluminum matrix and θ' in Al-Cu alloys are presented as a function of temperature. Our calculation results show that the concentration of solute atoms, particularly Cu, in the matrix greatly affects the lattice mismatch

  9. Solidification analysis of a centrifugal atomizer using the Al-32.7wt.% Cu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Osborne, Matthew G. [Iowa State Univ., Ames, IA (United States)

    1998-02-23

    A centrifugal atomizer (spinning disk variety) was designed and constructed for the production of spherical metal powders, 100-1,000 microns in diameter in an inert atmosphere. Initial atomization experiments revealed the need for a better understanding of how the liquid metal was atomized and how the liquid droplets solidified. To investigate particle atomization, Ag was atomized in air and the process recorded on high-speed film. To investigate particle solidification, Al-32.7 wt.% Cu was atomized under inert atmosphere and the subsequent particles were examined microscopically to determine solidification structure and rate. This dissertation details the experimental procedures used in producing the Al-Cu eutectic alloy particles, examination of the particle microstructures, and determination of the solidification characteristics (e.g., solidification rate) of various phases. Finally, correlations are proposed between the operation of the centrifugal atomizer and the observed solidification spacings.

  10. Microstructural evolution in Mg-Zn alloys during solidification: An experimental and simulation study

    Science.gov (United States)

    Paliwal, Manas; Jung, In-Ho

    2014-05-01

    A comprehensive microstructural evolution of Mg-1.5, 4.0 and 5.5 wt% Zn alloys with respect to the solidification parameters such as thermal gradient (G), solidification velocity (V), cooling rate (GV) and solute (Zn) content were investigated in the present study. Solidification techniques such as directional solidification and wedge casting were employed in order to obtain cooling rates between 0.05 and 250 K/s. Microstructural features such as secondary dendrite arm spacing (SDAS), primary dendrite arm spacing (PDAS), microsegregration along the secondary dendrites and secondary phase fractions were experimentally determined. A solidification model that incorporates solute back diffusion, secondary arm coarsening, dendrite tip undercooling and dynamically linked with accurate thermodynamic databases is used to explain the experimental results.

  11. Variations of Microsegregation and Second Phase Fraction of Binary Mg-Al Alloys with Solidification Parameters

    Science.gov (United States)

    Paliwal, Manas; Kang, Dae Hoon; Essadiqi, Elhachmi; Jung, In-Ho

    2014-07-01

    A systematic experimental investigation on microsegregation and second phase fraction of Mg-Al binary alloys (3, 6, and 9 wt pct Al) has been carried out over a wide range of cooling rates (0.05 to 700 K/s) by employing various casting techniques. In order to explain the experimental results, a solidification model that takes into account dendrite tip undercooling, eutectic undercooling, solute back diffusion, and secondary dendrite arm coarsening was also developed in dynamic linkage with an accurate thermodynamic database. From the experimental data and solidification model, it was found that the second phase fraction in the solidified microstructure is not determined only by cooling rate but varied independently with thermal gradient and solidification velocity. Lastly, the second phase fraction maps for Mg-Al alloys were calculated from the solidification model.

  12. Investigation of solidification behavior of the Sn-rich ternary Sn–Bi–Zn alloys

    Directory of Open Access Journals (Sweden)

    S Mladenović

    2017-03-01

    Full Text Available Solidification properties and microstructure of six as-cast Sn–Bi–Zn alloys with 80 at.% of Sn and variable contents of Bi and Zn were experimentally investigated using the scanning electron microscopy (SEM with energy-dispersive X-ray spectroscopy (EDS and differential scanning calorimetry (DSC. The experimentally obtained results were compared with predicted phase equilibria according to the calculation of phase diagram (CALPHAD method and by the Scheil solidification simulation.

  13. The effect of the solidification mode on eutectic structure in Fe-C-V alloys

    International Nuclear Information System (INIS)

    Fras, E.; Guzik, E.

    1980-01-01

    The aim of the study was to determine such a chemical composition of Fe-C-V alloys which would ensure the formation of perfectly eutectic structures as well as to investigate the eutectic morphology of these alloys when undergoing bulk and directional solidification. Attempts have been done to get in situ composites from Fe-C-V alloys. The adopted testing methods as well as obtained results are described in detail. (H.M.)

  14. Bismuth alloy potting seals aluminum connector in cryogenic application

    Science.gov (United States)

    Flower, J. F.; Stafford, R. L.

    1966-01-01

    Bismuth alloy potting seals feedthrough electrical connector for instrumentation within a pressurized vessel filled with cryogenic liquids. The seal combines the transformation of high-bismuth content alloys with the thermal contraction of an external aluminum tube.

  15. Microstructures and properties of aluminum die casting alloys

    Energy Technology Data Exchange (ETDEWEB)

    M. M. Makhlouf; D. Apelian; L. Wang

    1998-10-01

    This document provides descriptions of the microstructure of different aluminum die casting alloys and to relate the various microstructures to the alloy chemistry. It relates the microstructures of the alloys to their main engineering properties such as ultimate tensile strength, yield strength, elongation, fatigue life, impact resistance, wear resistance, hardness, thermal conductivity and electrical conductivity. Finally, it serves as a reference source for aluminum die casting alloys.

  16. Fundamentals of Alloy Solidification Applied to Industrial Processes

    Science.gov (United States)

    1984-01-01

    Solidification processes and phenomena, segregation, porosity, gravity effects, fluid flow, undercooling, as well as processing of materials in the microgravity environment of space, now available on space shuttle flights were discussed.

  17. Growth of tertiary dendritic arms during the transient directional solidification of hypoeutectic Pb-Sb alloys

    Science.gov (United States)

    Freitas, Emmanuelle S.; Rosa, Daniel M.; Garcia, Amauri; Spinelli, José E.

    2011-12-01

    Despite the importance of a complete characterization of dendritic patterns in castings, the availability of studies on the development of tertiary dendrite arms is scarce in the literature. In the present study, the tip cooling rate, local solidification time, primary and tertiary dendrite arm spacings have been determined in Pb-Sb alloys castings directionally solidified under unsteady-state heat flow conditions. The alloys compositions experimentally examined are widely used in the as-cast condition for the manufacture of positive and negative grids of lead-acid batteries. The initial growth of tertiary dendritic arms from the secondary branches was found to occur only for a Pb-3.5 wt% Sb alloy at cooling rates in the range 0.4-0.2 K/s, with no evidence of this spacing pattern for Pb-Sb alloys having lower solute content. Tertiary dendritic branches have been observed along the entire casting lengths for alloys of the Pb-Sb hypoeutectic range having compositions higher than 4.0 wt% Sb. It is shown that a power function experimental law with a characteristic -0.55 exponent is able to characterize the tertiary spacing evolution with the solidification cooling rate for alloys compositions ≥4.0 wt% Sb. The only exception was the Pb-3.5 wt% Sb alloy for which λ 3 exhibited significant lower values when compared with the experimental values obtained for the other Pb-Sb alloys for a same solidification cooling rate.

  18. Experimental determination of systems suitable for study as monotectic binary metallic alloy solidification models

    Science.gov (United States)

    Smith, J. E., Jr.

    1985-01-01

    Transparent binary metallic alloy solidification models are important in attempts to understand the processes causing liquid-liquid and solid-liquid phase transformations in metallic alloy systems. These models permit visual observation of the phase transformation and the processes proceding solidification. The number of these transparent monotectic binary models needs to be expanded to distinguish between the unique and general phenomena observed. The expansion of the number of accurately determined monotectic phase diagrams of model systems, and contribution to a data base for eventual use with UNIFAC group contribution methods is examined.

  19. Influence of mechanical vibration on the solidification of a lost foam cast 356 alloy

    Directory of Open Access Journals (Sweden)

    Zhao Zhong

    2010-02-01

    Full Text Available Mechanical vibration was applied to the solidification of a lost foam cast (LFC 356 aluminum alloy. Effects of mechanical vibration, with different peak acceleration, on the size and morphology of α-Al phase, and also on the mechanical properties of the castings were studied. Results indicated that α-Al dendrites gradually grow into equiaxed grains as the peak acceleration of vibration is increased. When the peak acceleration is between about 1 to 4 g,α-Al phase distribution is uniform and is refined obviously. α-Al dendrites are reduced and the mechanical properties of the castings are improved significantly when compared to those of the castings that are produced without vibration. However, when the peak acceleration is higher than 4 g, strong vibration will lead to defects formation, such as sand adhesion, while the amount and size of pores will be increased. And due to theturbulent flow that caused by strong vibration, the chance of forming large pores in the matrix has been increased significantly. The increase in defects will result in the deterioration of mechanical properties.

  20. Laser assisted arc welding for aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fuerschbach, P.W.

    2000-01-01

    Experiments have been performed using a coaxial end-effector to combine a focused laser beam and a plasma arc. The device employs a hollow tungsten electrode, a focusing lens, and conventional plasma arc torch nozzles to co-locate the focused beam and arc on the workpiece. Plasma arc nozzles were selected to protect the electrode from laser generated metal vapor. The project goal is to develop an improved fusion welding process that exhibits both absorption robustness and deep penetration for small scale (<1.5 mm thickness) applications. On aluminum alloys 6061 and 6111, the hybrid process has been shown to eliminate hot cracking in the fusion zone. Fusion zone dimensions for both stainless steel and aluminum were found to be wider than characteristic laser welds, and deeper than characteristic plasma arc welds.

  1. Alloy composition dependence of formation of porous Ni prepared by rapid solidification and chemical dealloying

    Energy Technology Data Exchange (ETDEWEB)

    Qi Zhen [Key Laboratory of Liquid Structure and Heredity of Materials, Shandong University, Jingshi Road 73, Jinan 250061 (China); Zhang Zhonghua [Key Laboratory of Liquid Structure and Heredity of Materials, Shandong University, Jingshi Road 73, Jinan 250061 (China)], E-mail: zh_zhang@sdu.edu.cn; Jia Haoling [Key Laboratory of Liquid Structure and Heredity of Materials, Shandong University, Jingshi Road 73, Jinan 250061 (China); Qu Yingjie [Shandong Labor Occupational Technology College, Jingshi Road 388, Jinan 250022 (China); Liu Guodong; Bian Xiufang [Key Laboratory of Liquid Structure and Heredity of Materials, Shandong University, Jingshi Road 73, Jinan 250061 (China)

    2009-03-20

    In this paper, the effect of alloy composition on the formation of porous Ni catalysts prepared by chemical dealloying of rapidly solidified Al-Ni alloys has been investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM) with energy dispersive X-ray (EDX) analysis and N{sub 2} adsorption experiments. The experimental results show that rapid solidification and alloy composition have a significant effect on the phase constituent and microstructure of Al-Ni alloys. The melt spun Al-20 at.% Ni alloy consists of {alpha}-Al, NiAl{sub 3} and Ni{sub 2}Al{sub 3}, while the melt spun Al-25 and 31.5 at.% Ni alloys comprise NiAl{sub 3} and Ni{sub 2}Al{sub 3}. Moreover, the formation and microstructure of the porous Ni catalysts are dependent upon the composition of the melt spun Al-Ni alloys. The morphology and size of Ni particles in the Ni catalysts inherit from those of grains in the melt spun Al-Ni alloys. Rapid solidification can extend the alloy composition of Al-Ni alloys suitable for preparation of the Ni catalysts, and obviously accelerate the dealloying process of the Al-Ni alloys.

  2. Solidification characteristics and segregation behavior of a P-containing Ni-Fe-Cr-based alloy

    Science.gov (United States)

    Wang, Changshuai; Su, Haijun; Guo, YongAn; Guo, Jianting; Zhou, Lanzhang

    2017-09-01

    Solidification characteristics and segregation behavior of a P-containing Ni-Fe-Cr-based alloy, considered as boiler and turbine materials in 700 °C advanced ultra-supercritical coal-fired power plants, have been investigated by differential thermal analysis and directional solidification quenching technique. Results reveal that P decreases the solidus temperature, but only has negligible influence on liquidus temperature. After P was added, the solidification sequence has no apparent change, but the width of the mushy zone increases and dendritic structures become coarser. Moreover, P increases the amount and changes the morphology of MC carbide. Energy-dispersive spectroscopy analysis reveals that P has obvious influence on the segregation behavior of the constitute elements with equilibrium partition coefficients (ki) far away from unity, whereas has negligible effect on the constituent elements with ki close to unity and has more influence on the final stage of solidification than at early stage. The distribution profiles reveal that P atoms pile up ahead of the solid/liquid (S/L) interface and strongly segregate to the interdendritic liquid region. The influence of P on solidification characteristics and segregation behavior of Ni-Fe-Cr-based alloy could be attributed to the accumulation of P ahead of the S/L interface during solidification.

  3. strength and ductility of forged 1200 aluminum alloy reinforced

    African Journals Online (AJOL)

    eobe

    Keywords: Aluminum alloy; annealing; ductility; strength; iron particle. 1. INTRODUCTION. INTRODUCTION. Structural components made from aluminum alloys are vital to the aerospace, automobile and building industries because of their light weight, high strength, good formability and high corrosion resistance. However ...

  4. Grain refinement of aluminum and its alloys

    International Nuclear Information System (INIS)

    Zaid, A.I.O.

    2001-01-01

    Grain refinement of aluminum and its alloys by the binary Al-Ti and Ternary Al-Ti-B master alloys is reviewed and discussed. The importance of grain refining to the cast industry and the parameters affecting it are presented and discussed. These include parameters related to the cast, parameters related to the grain refining alloy and parameters related to the process. The different mechanisms, suggested in the literature for the process of grain refining are presented and discussed, from which it is found that although the mechanism of refining by the binary Al-Ti is well established the mechanism of grain refining by the ternary Al-Ti-B is still a controversial matter and some research work is still needed in this area. The effect of the addition of other alloying elements in the presence of the grain refiner on the grain refining efficiency is also reviewed and discussed. It is found that some elements e.g. V, Mo, C improves the grain refining efficiency, whereas other elements e.g. Cr, Zr, Ta poisons the grain refinement. Based on the parameters affecting the grain refinement and its mechanism, a criterion for selection of the optimum grain refiner is forwarded and discussed. (author)

  5. Directional Solidification and Mechanical Properties of NiAl-NiAlTa Alloys

    Science.gov (United States)

    Johnson, D. R.; Chen, X. F.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1995-01-01

    Directional solidification of eutectic alloys is a promising technique for producing in-situ composite materials exhibiting a balance of properties. Consequently, the microstructure, creep strength and fracture toughness of directionally solidified NiAl-NiAlTa alloys were investigated. Directional solidification was performed by containerless processing techniques to minimize alloy contamination. The eutectic composition was found to be NiAl-15.5 at% Ta and well-aligned microstructures were produced at this composition. A near-eutectic alloy of NiAl-14.5Ta was also investigated. Directional solidification of the near-eutectic composition resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The off-eutectic alloy exhibited promising compressive creep strengths compared to other NiAl-based intermetallics, while preliminary testing indicated that the eutectic alloy was competitive with Ni-base single crystal superalloys. The room temperature toughness of these two-phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa.

  6. Strain signatures associated to the formation of hot cracks during laser beam welding of aluminum alloys

    Science.gov (United States)

    Hagenlocher, Christian; Stritt, Peter; Weber, Rudolf; Graf, Thomas

    2018-01-01

    The local surface displacement during the laser beam welding process of MgSi alloyed aluminum sheets (AA6014) in overlap configuration was optically determined near the weld seam by means of digital correlation of images recorded with a high-speed video camera. The analysis allowed the time- and space-resolved determination of the plane strain in the immediate vicinity of the solidification zone behind the weld pool. The observations revealed characteristic signatures in the temporal evolution of the strain that are related to the formation of centerline cracks in laser beam welding.

  7. The NBS: Processing/Microstructure/Property Relationships in 2024 Aluminum Alloy Plates

    Science.gov (United States)

    Ives, L. K.; Swartzendruber, W. J.; Boettinger, W. J.; Rosen, M.; Ridder, S. D.

    1983-01-01

    As received plates of 2024 aluminum alloy were examined. Topics covered include: solidification segregation studies; microsegregation and macrosegregation in laboratory and commercially cast ingots; C-curves and nondestructive evaluation; time-temperature precipitation diagrams and the relationships between mechanical properties and NDE measurements; transmission electron microscopy studies; the relationship between microstructure and properties; ultrasonic characterization; eddy-current conductivity characterization; the study of aging process by means of dynamic eddy current measurements; and Heat flow-property predictions, property degradations due to improve quench from the solution heat treatment temperature.

  8. Molten aluminum alloy fuel fragmentation experiments

    International Nuclear Information System (INIS)

    Gabor, J.D.; Purviance, R.T.; Cassulo, J.C.; Spencer, B.W.

    1992-01-01

    Experiments were conducted in which molten aluminum alloys were injected into a 1.2 m deep pool of water. The parameters varied were (i) injectant material (8001 aluminum alloy and 12.3 wt% U-87.7 wt% Al), (ii) melt superheat (O to 50 K), (iii) water temperature (313, 343 and 373 K) and (iv) size and geometry of the pour stream (5, 10 and 20 mm diameter circular and 57 mm annular). The pour stream fragmentation was dominated by surface tension with large particles (∼30 mm) being formed from varicose wave breakup of the 10-mm circular pours and from the annular flow off a 57 mm diameter tube. The fragments produced by the 5 mm circular et were smaller (∼ mm), and the 20 mm jet which underwent sinuous wave breakup produced ∼100 mm fragments. The fragments froze to form solid particles in 313 K water, and when the water was ≥343 K, the melt fragments did not freeze during their transit through 1.2 m of water

  9. Laboratory Powder Metallurgy Makes Tough Aluminum Sheet

    Science.gov (United States)

    Royster, D. M.; Thomas, J. R.; Singleton, O. R.

    1993-01-01

    Aluminum alloy sheet exhibits high tensile and Kahn tear strengths. Rapid solidification of aluminum alloys in powder form and subsequent consolidation and fabrication processes used to tailor parts made of these alloys to satisfy such specific aerospace design requirements as high strength and toughness.

  10. Stress corrosion in high-strength aluminum alloys

    Science.gov (United States)

    Dorward, R. C.; Hasse, K. R.

    1980-01-01

    Report describes results of stress-corrosion tests on aluminum alloys 7075, 7475, 7050, and 7049. Tests compare performance of original stress-corrosion-resistant (SCR) aluminum, 7075, with newer, higher-strength SCR alloys. Alloys 7050 and 7049 are found superior in short-transverse cross-corrosion resistance to older 7075 alloy; all alloys are subject to self-loading effect caused by wedging of corrosion products in cracks. Effect causes cracks to continue to grow, even at very-low externally applied loads.

  11. Formation and stability of aluminum-based metallic glasses in Al-Fe-Gd alloys

    International Nuclear Information System (INIS)

    He, Y.; Poon, S.J.; Shiflet, G.J.

    1988-01-01

    Metallic glasses, a class of amorphous alloys made by rapid solidification, have been studied quite extensively for almost thirty years. It has been recognized for a long time that metallic glasses are usually very strong and ductile, and exhibit high corrosion resistance relative to crystalline alloys with the same compositions. Recently, metallic glasses containing as much as 90 atomic percent aluminum have been discovered independently by two groups. This discovery has both scientific and technological implications. The formability of these new glasses have been found to be unusual. Studies of mechanical properties in these new metallic glasses show that many of them have tensile strengths over 800MPa, greatly exceeding the strongest commercial aluminum alloys. The high strengths of aluminum-rich metallic glasses can be of significant importance in obtaining high strength low density materials. Therefore, from both scientific and technological standpoints, it is important to understand the formation and thermal stability of these metallic glasses. Al-Fe-Gd alloys were chosen for a more detailed study since they exhibit high tensile strengths

  12. Modelling of convection during solidification of metal and alloys

    Indian Academy of Sciences (India)

    The role of convection during solidification is studied with the help of a mathematical model. The effect of various mush models on convection and consequent macrosegregation is examined with the help of numerical simulations. The predicted macrosegregation profiles are compared with published experimental data.

  13. Modelling of convection during solidification of metal and alloys

    Indian Academy of Sciences (India)

    Unknown

    (a) Solidification proceeds in columnar fashion and Darcy's law is applicable to describe flow in the mushy ...... initial composition for these systems is selected in such a way as to keep the ratio of initial composition to ... macrosegregation profile shows distinct trend where positive segregation is along the bottom and right ...

  14. The Refining Mechanism of Super Gravity on the Solidification Structure of Al-Cu Alloys

    Directory of Open Access Journals (Sweden)

    Yuhou Yang

    2016-12-01

    Full Text Available There is far less study of the refining effect of super gravity fields on solidification structures of metals than of the effects of electrical currents, magnetic and ultrasonic fields. Moreover, the refining mechanisms of super gravity are far from clear. This study applied a super gravity field to Al-Cu alloys to investigate its effect on refining their structures and the mechanism of interaction. The experimental results showed that the solidification structure of Al-Cu alloys can be greatly refined by a super gravity field. The major refining effect was mainly achieved when super gravity was applied at the initial solidification stage; only slight refinement could be obtained towards the end of solidification. No refinement was obtained by the super gravity treatment on pure liquid or solid stages. The effectiveness of super gravity results from its promoting the multiplication of crystal nuclei, which we call “Heavy Crystal Rain”, thereby greatly strengthening the migration of crystal nuclei within the alloy. Increasing the solute Cu content can increase nucleation density and restrict the growth of crystals, which further increases the refining effect of super gravity. Within this paper, we also discuss the motile behavior of crystals in a field of super gravity.

  15. Abnormal Grain Growth Suppression in Aluminum Alloys

    Science.gov (United States)

    Hales, Stephen J. (Inventor); Claytor, Harold Dale (Inventor); Alexa, Joel A. (Inventor)

    2015-01-01

    The present invention provides a process for suppressing abnormal grain growth in friction stir welded aluminum alloys by inserting an intermediate annealing treatment ("IAT") after the welding step on the article. The IAT may be followed by a solution heat treatment (SHT) on the article under effectively high solution heat treatment conditions. In at least some embodiments, a deformation step is conducted on the article under effective spin-forming deformation conditions or under effective superplastic deformation conditions. The invention further provides a welded article having suppressed abnormal grain growth, prepared by the process above. Preferably the article is characterized with greater than about 90% reduction in area fraction abnormal grain growth in any friction-stir-welded nugget.

  16. Electrodeposition of magnesium and magnesium/aluminum alloys

    Science.gov (United States)

    Mayer, A.

    1988-01-21

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  17. Al-Si-Re Alloys Cast by the Rapid Solidification Process / Stopy Al-Si-Re Odlewane Metodą Rapid Solidification

    Directory of Open Access Journals (Sweden)

    Szymanek M.

    2015-12-01

    Full Text Available The aim of the studies described in this article was to present the effect of rare earth elements on aluminium alloys produced by an unconventional casting technique. The article gives characteristics of the thin strip of Al-Si-RE alloy produced by Rapid Solidification (RS. The effect of rare earth elements on structure refinement, i.e. on the size of near-eutectic crystallites in an aluminium-silicon alloy, was discussed. To determine the size of crystallites, the Scherrer X-ray diffraction method was used. The results presented capture relationships showing the effect of variable casting parameters and chemical composition on microstructure of the examined alloys. Rapid Solidification applied to Al-Si alloys with the addition of mischmetal (Ce, La, Ne, Pr refines their structure.

  18. Solidification of a binary alloy: Finite-element, single-domain simulation and new benchmark solutions

    Science.gov (United States)

    Le Bars, Michael; Worster, M. Grae

    2006-07-01

    A finite-element simulation of binary alloy solidification based on a single-domain formulation is presented and tested. Resolution of phase change is first checked by comparison with the analytical results of Worster [M.G. Worster, Solidification of an alloy from a cooled boundary, J. Fluid Mech. 167 (1986) 481-501] for purely diffusive solidification. Fluid dynamical processes without phase change are then tested by comparison with previous numerical studies of thermal convection in a pure fluid [G. de Vahl Davis, Natural convection of air in a square cavity: a bench mark numerical solution, Int. J. Numer. Meth. Fluids 3 (1983) 249-264; D.A. Mayne, A.S. Usmani, M. Crapper, h-adaptive finite element solution of high Rayleigh number thermally driven cavity problem, Int. J. Numer. Meth. Heat Fluid Flow 10 (2000) 598-615; D.C. Wan, B.S.V. Patnaik, G.W. Wei, A new benchmark quality solution for the buoyancy driven cavity by discrete singular convolution, Numer. Heat Transf. 40 (2001) 199-228], in a porous medium with a constant porosity [G. Lauriat, V. Prasad, Non-darcian effects on natural convection in a vertical porous enclosure, Int. J. Heat Mass Transf. 32 (1989) 2135-2148; P. Nithiarasu, K.N. Seetharamu, T. Sundararajan, Natural convective heat transfer in an enclosure filled with fluid saturated variable porosity medium, Int. J. Heat Mass Transf. 40 (1997) 3955-3967] and in a mixed liquid-porous medium with a spatially variable porosity [P. Nithiarasu, K.N. Seetharamu, T. Sundararajan, Natural convective heat transfer in an enclosure filled with fluid saturated variable porosity medium, Int. J. Heat Mass Transf. 40 (1997) 3955-3967; N. Zabaras, D. Samanta, A stabilized volume-averaging finite element method for flow in porous media and binary alloy solidification processes, Int. J. Numer. Meth. Eng. 60 (2004) 1103-1138]. Finally, new benchmark solutions for simultaneous flow through both fluid and porous domains and for convective solidification processes are

  19. Modeling the Effect of Finite-Rate Hydrogen Diffusion on Porosity Formation in Aluminum Alloys

    Science.gov (United States)

    Carlson, Kent D.; Lin, Zhiping; Beckermann, Christoph

    2007-08-01

    A volume-averaged model for finite-rate diffusion of hydrogen in the melt is developed to predict pore formation during the solidification of aluminum alloys. The calculation of the micro-/macro-scale gas species transport in the melt is coupled with a model for the feeding flow and pressure field. The rate of pore growth is shown to be proportional to the local level of gas supersaturation in the melt, as well as various microstructural parameters. Parametric studies of one-dimensional solidification under an imposed temperature gradient and cooling rate illustrate that the model captures important phenomena observed in porosity formation in aluminum alloys. The transition from gas to shrinkage dominated porosity and the effects of different solubilities of hydrogen in the eutectic solid, capillary pressures at pore nucleation, and pore number densities are investigated in detail. Comparisons between predicted porosity percentages and previous experimental measurements show good correspondence, although some uncertainties remain regarding the extent of impingement of solid on the pores.

  20. Friction Pull Plug Welding in Aluminum Alloys

    Science.gov (United States)

    Brooke, Shane A.; Bradford, Vann

    2012-01-01

    NASA's Marshall Space Flight Center (MSFC) has recently invested much time and effort into the process development of Friction Pull Plug Welding (FPPW). FPPW, is a welding process similar to Friction Push Plug Welding in that, there is a small rotating part (plug) being spun and simultaneously pulled (forged) into a larger part. These two processes differ, in that push plug welding requires an internal reaction support, while pull plug welding reacts to the load externally. FPPW was originally conceived as a post proof repair technique for the Space Shuttle fs External Tank. FPPW was easily selected as the primary weld process used to close out the termination hole on the Constellation Program's ARES I Upper Stage circumferential Self-Reacting Friction Stir Welds (SR-FSW). The versatility of FPPW allows it to also be used as a repair technique for both SR-FSW and Conventional Friction Stir Welds. To date, all MSFC led development has been concentrated on aluminum alloys (2195, 2219, and 2014). Much work has been done to fully understand and characterize the process's limitations. A heavy emphasis has been spent on plug design, to match the various weldland thicknesses and alloy combinations. This presentation will summarize these development efforts including weld parameter development, process control, parameter sensitivity studies, plug repair techniques, material properties including tensile, fracture and failure analysis.

  1. Effect of Manganese on Microstructures and Solidification Modes of Cast Fe-Mn-Si-Cr-Ni Shape Memory Alloys

    Science.gov (United States)

    Peng, Huabei; Wen, Yuhua; Du, Yangyang; Yu, Qinxu; Yang, Qin

    2013-10-01

    We investigated microstructures and solidification modes of cast Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni shape memory alloys to clarify whether Mn was an austenite former during solidification. Furthermore, we examined whether the Creq/Nieq equations (Delong, Hull, Hammer and WRC-1992 equations) and Thermo-Calc software® together with database TCFE6 were valid to predict the solidification modes of cast Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni shape memory alloys. The results have shown that the solidification modes of Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni alloys changed from the F mode to the FA mode with increasing the Mn concentration. Mn is an austenite former during the solidification for the cast Fe-Mn-Si-Cr-Ni shape memory alloys. The Delong, Hull, Hammer, and WRC-1992 equations as well as Thermo-Calc software® together with database TCFE6 are invalid to predict the solidification modes of cast Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni SMAs. To predict the solidification modes of cast Fe-Mn-Si-Cr-Ni alloys, a new Creq/Nieq equation should be developed or the thermodynamic database of Thermo-Calc software® should be corrected.

  2. The Effect of Applied Pressure During Feeding of Critical Cast Aluminum Alloy Components With Particular Reference to Fatigue Resistance

    Energy Technology Data Exchange (ETDEWEB)

    J.T. Berry; R. Luck; B. Zhang; R.P. Taylor

    2003-06-30

    the medium to long freezing range alloys of aluminum such as A356, A357, A206, 319 for example are known to exhibit dispersed porosity, which is recognized as a factor affecting ductility, fracture toughness, and fatigue resistance of light alloy castings. The local thermal environment, for example, temperature gradient and freezing from velocity, affect the mode of solidification which, along with alloy composition, heat treatment, oxide film occlusion, hydrogen content, and the extent to which the alloy contracts on solidification, combine to exert strong effects on the porosity formation in such alloys. In addition to such factors, the availability of liquid metal and its ability to flow through the partially solidified casting, which will be affect by the pressure in the liquid metal, must also be considered. The supply of molten metal will thus be controlled by the volume of the riser available for feeding the particular casting location, its solidification time, and its location together with any external pressure that might be applied at the riser.

  3. Gas-tungsten arc welding of aluminum alloys

    Science.gov (United States)

    Frye, L.D.

    1982-03-25

    The present invention is directed to a gas-tungsten arc welding method for joining together structures formed of aluminum alloy with these structures disposed contiguously to a heat-damagable substrate of a metal dissimilar to the aluminum alloy. The method of the present invention is practiced by diamond machining the fay surfaces of the aluminum alloy structures to profice a mirror finish thereon having a surface roughness in the order of about one microinch. The fay surface are aligned and heated sufficiently by the tungsten electrode to fuse the aluminum alloy continguous to the fay surfaces to effect the weld joint. The heat input used to provide an oxide-free weld is significantly less than that required if the fay surfaces were prepared by using conventional chemical and mechanical practices.

  4. Research regarding the formation of micropores in a Ni-Ti-C alloy during directional solidification under vacuum

    OpenAIRE

    Daoxin, J.; Lecomte-Beckers, Jacqueline

    1982-01-01

    The aim of this experiment was to study the origin and formation of microporosities in a Ni-5% Ti-0.2% C alloy which has been solidified and quenched, and to compare it to the previously developed mathematical model. In the selected alloy, the porosity may result from gases formed during solidification (for example by chemical reaction). The results show that solidification conditions influence microporosity formation through the fraction eutectic and this suggests that it is possible to rela...

  5. Rapid solidification of an Al-5Ni alloy processed by spray forming

    Directory of Open Access Journals (Sweden)

    Conrado Ramos Moreira Afonso

    2012-10-01

    Full Text Available Recently, intermetallic compounds have attracted much attention due to their potential technological applications as high-temperature materials. In particular the intermetallic compounds, associated with the Al-Ni binary system stand out as promising candidates for high-temperature materials for the use in harsh environments. It is expected that a bulk Al-Ni alloy may exceed the strength of many commercial materials. The great challenge in developing these alloys is to manipulate the solidification thermal parameters in order to obtain the desired microstructural features. One of the indicated routes to obtain very refined intermetallic phases dispersed in the microstructure is the spray forming process. The dendritic and eutectic growth dependences on cooling rate are already known for directionally solidified (DS hypoeutectic Al-Ni alloys. In the case of rapidly solidified (RS samples, extrapolations of such experimental laws are needed, which can be very helpful to estimate realistic values of high cooling rates imposed during the spray forming process. The present study aims to compare directionally solidified and spray-formed Al-5wt. (%Ni alloy samples with a view to providing a basis for understanding how to control solidification parameters and the as-cast microstructure. The Al-5.0wt. (%Ni alloy was shown to have a cellular morphology for the overspray powder size range examined (up to 500 µm. The mean cell spacing decreased from 5.0 to 1.1 µm with the decrease in the powder average diameter. It was found that the experimental cooling rates imposed during the atomization step of the overspray powder solidification varied from 10³ to 2.10(4 K/s. The DSC trace depicted a crystallization peak of an amorphous structure fraction in the smallest Al-5.0wt. (%Ni alloy powder size range (<32 µm estimating a 15 µm critical diameter of amorphous powder in the binary Al97.5Ni2.5 (at% alloy.

  6. Effect of alloying elements on solidification of primary austenite in Ni-Mn-Cu cast iron

    Directory of Open Access Journals (Sweden)

    A. Janus

    2011-04-01

    Full Text Available Within the research, determined were direction and intensity of alloying elements influence on solidification way (directional orvolumetric of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu. 50 cast shafts dia. 20 mm were analysed.Chemical composition of the alloy was as follows: 1.7 to 3.3 % C, 1.4 to 3.1 % Si, 2.8 to 9.9 % Ni, 0.4 to 7.7 % Mn, 0 to 4.6 % Cu, 0.14 to0.16 % P and 0.03 to 0.04 % S. The discriminant analysis revealed that carbon influences solidification of primary austenite dendrites most intensively. It clearly increases the tendency to volumetric solidification. Influence of the other elements is much weaker. This means that the solidification way of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu does not differ from that in an unalloyed cast iron.

  7. The role of solidification rate in the corrosion resistance of a directionally solidified novel aluminium-lanthanum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dzib-Perez, L. [Programa de Corrosion del Golfo de Mexico, Universidad Autonoma de Campeche, Av. Agustin Melgar s/n, Col. Buenavista, CP 24030 Campeche, Campeche (Mexico); Gonzalez-Sanchez, J. [Programa de Corrosion del Golfo de Mexico, Universidad Autonoma de Campeche, Av. Agustin Melgar s/n, Col. Buenavista, CP 24030 Campeche, Campeche (Mexico)]. E-mail: jagonzal@uacam.mx; Perez, T. [Programa de Corrosion del Golfo de Mexico, Universidad Autonoma de Campeche, Av. Agustin Melgar s/n, Col. Buenavista, CP 24030 Campeche, Campeche (Mexico); Bartolo-Perez, P. [Programa de Corrosion del Golfo de Mexico, Universidad Autonoma de Campeche, Av. Agustin Melgar s/n, Col. Buenavista, CP 24030 Campeche, Campeche (Mexico); CINVESTAV-Merida, Applied Physics Department, Carr. antigua a Progreso, km 6, CP 97310 Merida, Yucatan (Mexico); Juarez, A. [CIATEQ. Calzada del Retablo 150, CP 76150 Queretaro, Queretaro (Mexico)

    2006-08-15

    The corrosion resistance of a novel Al-12.6 wt.%La alloy manufactured using unidirectional solidification was studied by sensitive electrochemical techniques. It was found that the electrochemical behaviour of the alloy depends upon the formation of non-passive corrosion product layers. Different solidification rates produced dissimilar microstructures which promoted selective dissolution when the alloy was anodically polarized in distilled water. A model for the electrochemical behaviour of this alloy was proposed based on an equivalent circuit that simulated the impedance results.

  8. Optimization of Squeeze Casting for Aluminum Alloy Parts

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Qingming Chang; Yulong Zhu

    2002-07-30

    This study was initiated with the installation of a new production size UBE 350 Ton VSC Squeeze Casting system in the Metal Casting Laboratory at Case Western University. A Lindberg 75k W electrical melting furnace was installed alongside. The challenge of installation and operation of such industrial-size equipment in an academic environment was met successfully. Subsequently, a Sterling oil die heater and a Visi-Track shot monitoring system were added. A significant number of inserts were designed and fabricated over the span of the project, primarily for squeeze casting different configurations of test bars and plates. A spiral ''ribbon insert'' for evaluation of molten metal fluidity was also fabricated. These inserts were used to generate a broad range of processing conditions and determine their effect on the quality of the squeeze cast parts. This investigation has studied the influence of the various casting variables on the quality of indirect squeeze castings primarily of aluminum alloys. The variables studied include gating design, fill time and fill patter, metal pressure and die temperature variations. The quality of the die casting was assessed by an analysis of both their surface condition and internal soundness. The primary metal tested was an aluminum 356 alloy. In addition to determining the effect of these casting variables on casting quality as measured by a flat plate die of various thickness, a number of test bar inserts with different gating designs have been inserted in the squeeze casting machine. The mechanical properties of these test bars produced under different squeeze casting conditions were measured and reported. The investigation of the resulting properties also included an analysis of the microstructure of the squeeze castings and the effect of the various structural constituents on the resulting properties. The main conclusions from this investigation are as follows: The ingate size and shape are very important

  9. Corrosion protection of aluminum alloys in contact with other metals

    Science.gov (United States)

    Kuster, C. A.

    1969-01-01

    Study establishes the quality of chemical and galvanized protection afforded by anodized and aldozided coatings applied to test panels of various aluminum alloys. The test panels, placed in firm contact with panels of titanium alloys, were subjected to salt spray tests and visually examined for corrosion effect.

  10. Effect of alloying elements on solidification of primary austenite in Ni-Mn-Cu cast iron

    OpenAIRE

    A. Janus; A. Kurzawa

    2011-01-01

    Within the research, determined were direction and intensity of alloying elements influence on solidification way (directional orvolumetric) of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu. 50 cast shafts dia. 20 mm were analysed.Chemical composition of the alloy was as follows: 1.7 to 3.3 % C, 1.4 to 3.1 % Si, 2.8 to 9.9 % Ni, 0.4 to 7.7 % Mn, 0 to 4.6 % Cu, 0.14 to0.16 % P and 0.03 to 0.04 % S. The discriminant analysis revealed that carbon influences solidifica...

  11. Resources and recycling of secondary raw materials as basis for aluminum alloys production

    OpenAIRE

    Aćimović-Pavlović, Zagorka; Simović, Đuro; Andrić, Ljubiša

    2012-01-01

    Raw materials which represent basis for 'secondary' aluminum alloys are waste and scrap of pure aluminum and its alloys, as well as waste and scrap of various materials which contain aluminum or its alloys. Hence aluminum residues are numerous and they appear on various places, there is alerting open question considering necessity of collecting, preparing and processing, i.e. returning aluminum waste into the recycling process. Aluminum recycling can be considered from different point of view...

  12. Increased corrosion resistance of the AZ80 magnesium alloy by rapid solidification.

    Science.gov (United States)

    Aghion, E; Jan, L; Meshi, L; Goldman, J

    2015-11-01

    Magnesium (Mg) and Mg-alloys are being considered as implantable biometals. Despite their excellent biocompatibility and good mechanical properties, their rapid corrosion is a major impediment precluding their widespread acceptance as implantable biomaterials. Here, we investigate the potential for rapid solidification to increase the corrosion resistance of Mg alloys. To this end, the effect of rapid solidification on the environmental and stress corrosion behavior of the AZ80 Mg alloy vs. its conventionally cast counterpart was evaluated in simulated physiological electrolytes. The microstructural characteristics were examined by optical microscopy, SEM, TEM, and X-ray diffraction analysis. The corrosion behavior was evaluated by immersion, salt spraying, and potentiodynamic polarization. Stress corrosion resistance was assessed by Slow Strain Rate Testing. The results indicate that the corrosion resistance of rapidly solidified ribbons is significantly improved relative to the conventional cast alloy due to the increased Al content dissolved in the α-Mg matrix and the correspondingly reduced presence of the β-phase (Mg17 Al12 ). Unfortunately, extrusion consolidated solidified ribbons exhibited a substantial reduction in the environmental performance and stress corrosion resistance. This was mainly attributed to the detrimental effect of the extrusion process, which enriched the iron impurities and increased the internal stresses by imposing a higher dislocation density. In terms of immersion tests, the average corrosion rate of the rapidly solidified ribbons was alloy and 26 mm/year for the rapidly solidified extruded ribbons. © 2014 Wiley Periodicals, Inc.

  13. Calcium metal as a scavenger for antimony from aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bonsignore, P.V.; Daniels, E.J.; Wu, C.T.

    1994-10-04

    Previous work has shown that trace amounts of antimony (Sb) can affect the mechanical properties of strontium (Sr) modified aluminum castings. ANL has been investigating technology to remove or neutralize Sb to reduce its negative effect on the physical properties of those alloys. Review of past work on processing and recovery of scrap aluminum inferred that calcium (Ca) is an effective scavenger of Sb, bismuth, lead and cadmium. Following up on that lead, we have found that Ca is, indeed, effective for removing Sb from molten aluminum alloys although its effectiveness can be compromised by a wide range of processing conditions. A minimum ratio of about four to one, by weight, of Ca to Sb appears necessary to insure an effective scavenging of contained Sb.in 356 aluminum alloys.

  14. Convective effects on directional solidification of a simulated metal alloy

    Science.gov (United States)

    Mccay, T. D.; Mccay, M. H.; Lowry, S. A.; Smith, L. M.

    1988-01-01

    The first significant results of a ground-based experimental program which supports a low gravity space processing Spacelab experiment are reported. The phenomena which precipitate pluming and thus freckling in a metal alloy analog (ammonium chloride and water) are studied in detail and the sequential events leading to massive channeling and convection are optically documented. The pluming is shown to be other than a random burst of unstable fluid from a preferred channel but rather a natural occurrence resulting from a fundamental (Rayleigh-Benard) fluid dynamic instability at the density inversion interface. This extrapolates to critical size parameters appropriate to processing of actual metal alloys.

  15. Phase-field simulation of solidification in multicomponent alloys coupled with thermodynamic and diffusion mobility databases

    International Nuclear Information System (INIS)

    Zhang Ruijie; Jing Tao; Jie Wanqi; Liu Baicheng

    2006-01-01

    To simulate quantitatively the microstructural evolution in the solidification process of multicomponent alloys, we extend the phase-field model for binary alloys to multicomponent alloys with consideration of the solute interactions between different species. These interactions have a great influence not only on the phase equilibria but also on the solute diffusion behaviors. In the model, the interface region is assumed to be a mixture of solid and liquid with the same chemical potential, but with different compositions. The simulation presented is coupled with thermodynamic and diffusion mobility databases, which can accurately predict the phase equilibria and the solute diffusion transportation in the whole system. The phase equilibria in the interface and other thermodynamic quantities are obtained using Thermo-Calc through the TQ interface. As an example, two-dimensional computations for the dendritic growth in Al-Cu-Mg ternary alloy are performed. The quantitative solute distributions and diffusion matrix are obtained in both solid and liquid phases

  16. Development of an Optimization Methodology for the Aluminum Alloy Wheel Casting Process

    Science.gov (United States)

    Duan, Jianglan; Reilly, Carl; Maijer, Daan M.; Cockcroft, Steve L.; Phillion, Andre B.

    2015-08-01

    An optimization methodology has been developed for the aluminum alloy wheel casting process. The methodology is focused on improving the timing of cooling processes in a die to achieve improved casting quality. This methodology utilizes (1) a casting process model, which was developed within the commercial finite element package, ABAQUS™—ABAQUS is a trademark of Dassault Systèms; (2) a Python-based results extraction procedure; and (3) a numerical optimization module from the open-source Python library, Scipy. To achieve optimal casting quality, a set of constraints have been defined to ensure directional solidification, and an objective function, based on the solidification cooling rates, has been defined to either maximize, or target a specific, cooling rate. The methodology has been applied to a series of casting and die geometries with different cooling system configurations, including a 2-D axisymmetric wheel and die assembly generated from a full-scale prototype wheel. The results show that, with properly defined constraint and objective functions, solidification conditions can be improved and optimal cooling conditions can be achieved leading to process productivity and product quality improvements.

  17. Aluminum Welding: Out-of-Position Welding of 5000 Series Aluminum Alloys Using Pulse GMAW Power Sources

    Science.gov (United States)

    1984-01-01

    ALUMINIUM ALLOY SHEET: .063 INCH THICKNESS; ER 5356 ALUMINUM...QQ-A-200/5 QQ-A-200/4 ALUMINUM ALLOY COMPOSITION 5083 5086 5052 5456 5454 5052 5456 5454 5086 5083 TYPE OF MATERIAL Plate & Sheet Plate & Sheet Plate...Shapes, Tube, Wire 4.2 Filler Metals Filler wire alloys with the following for welding aluminum shall be in accordance chart: Base Alloy 5052 5083

  18. Microstructural Evolution in AlMgSi Alloys during Solidification under Electromagnetic Stirring

    Directory of Open Access Journals (Sweden)

    Piotr Mikolajczak

    2017-03-01

    Full Text Available Equiaxed solidification of AlMgSi alloys with Fe and Mn was studied by electromagnetic stirring to understand the effect of forced flow. The specimens solidified with a low cooling rate, low temperature gradient, and forced convection. Stirring induced by a coil system around the specimens caused a transformation from equiaxed dendritic to rosette morphology with minor dendrites and, occasionally, spheroids. This evolution was quantitatively observed with specific surface Sv. The precipitation sequence of the phases was calculated using the CALPHAD (Computer Coupling of Phase Diagrams and Thermochemistry technique. Melt flow decreased secondary dendrite arm spacing λ2 in the AlSi5Fe1.0 alloy, while λ2 increased slightly in Mg-containing alloys. The length of detrimental β-Al5FeSi phases decreased only in AlSi5Fe1.0 alloy under stirring, whereas in Mg-containing alloys, changes to the β-Al5FeSi phase were negligible; however, in all specimens, the number density increased. The modification of Mn-rich phases, spacing of eutectics, and Mg2Si phases was analyzed. It was found that the occurrence of Mg2Si phase regions reduced fluid flow in the late stages of solidification and, consequentially, reduced shortening of β-Al5FeSi, diminished secondary arm-ripening caused by forced convection, and supported diffusive ripening. However, the Mg2Si phase was found to have not disturbed stirring in the early stage of solidification, and transformation from dendrites to rosettes was unaffected.

  19. Gating system optimization of low pressure casting A356 aluminum alloy intake manifold based on numerical simulation

    Directory of Open Access Journals (Sweden)

    Jiang Wenming

    2014-03-01

    Full Text Available To eliminate the shrinkage porosity in low pressure casting of an A356 aluminum alloy intake manifold casting, numerical simulation on filling and solidification processes of the casting was carried out using the ProCAST software. The gating system of the casting is optimized according to the simulation results. Results show that when the gating system consists of only one sprue, the filling of the molten metal is not stable; and the casting does not follow the sequence solidification, and many shrinkage porosities are observed through the casting. After the gating system is improved by adding one runner and two in-gates, the filling time is prolonged from 4.0 s to 4.5 s, the filling of molten metal becomes stable, but this casting does not follow the sequence solidification either. Some shrinkage porosity is also observed in the hot spots of the casting. When the gating system was further improved by adding risers and chill to the hot spots of the casting, the shrinkage porosity defects were eliminated completely. Finally, by using the optimized gating system the A356 aluminum alloy intake manifold casting with integrated shape and smooth surface as well as dense microstructure was successfully produced.

  20. Solidification microstructures in a short fiber reinforced alloy composite containing different fiber fractions

    Directory of Open Access Journals (Sweden)

    JING Qing-xiu

    2006-02-01

    Full Text Available The solidification microstructures and micro-segregation of a fiber reinforced Al-9 Cu alloy, containing different volume fractions of Al2O3 short fibers about 6 μm diameter and made by squeeze casting have been studied. The results indicate that as volume fraction of fiber Vf increases, the size of final grains becomes finer in the matrix. If λf /λ>1, the fibers have almost no influence on the solidification behavior of the matrix, so the final grains grow coarse, where λf is the average inter-fiber spacing and λ is the secondary dendrite arm spacing. While if λf /λ<1, the growth of crystals in the matrix is affected significantly by the fibers and the grain size is reduced to the value of the inter-fiber spacing. The fibers influence the average length of a solidification volume element L of the matrix and also influence the solidification time θt of the matrix. As a result of fibers influencing L and θt, the micro-segregation in the matrix is improved when the composite contains more fibers, although the level of the improvement is slight. The Clyne-Kurz model can be used to semi-quantitatively analyze the relationship between Vf and the volume fraction fe of the micro-segregation eutectic structure.

  1. Phase-field modeling of coring during solidification of Au–Ni alloy using quaternions and CALPHAD input

    International Nuclear Information System (INIS)

    Fattebert, J.-L.; Wickett, M.E.; Turchi, P.E.A.

    2014-01-01

    A numerical method for the simulation of microstructure evolution during the solidification of an alloy is presented. The approach is based on a phase-field model including a phase variable, an orientation variable given by a quaternion, the alloy composition and a uniform temperature field. Energies and diffusion coefficients used in the model rely on thermodynamic and kinetic databases in the framework of the CALPHAD methodology. The numerical approach is based on a finite volume discretization and an implicit time-stepping algorithm. Numerical results for solidification and accompanying coring effect in a Au–Ni alloy are used to illustrate the methodology

  2. On the stable eutectic solidification of iron–carbon–silicon alloys

    International Nuclear Information System (INIS)

    Stefanescu, Doru M.; Alonso, Gorka; Larrañaga, Pello; Suarez, Ramon

    2016-01-01

    Extensive effort was expanded to elucidate the growth and morphology of the stable eutectic grains during early solidification of continuous cooled Fe–C–Si alloys. To this purpose, quenching experiments at successive stages during solidification have been carried out on five cast irons with various magnesium and titanium levels designed to produce graphite morphologies ranging from lamellar to mixed compacted–spheroidal. The graphite shape factors were measured on the metallographic samples, and their evolution as a function of the chemical composition and the solid fraction was analyzed. Extensive scanning electron microscopy was carried on to evaluate the change in graphite shape during early solidification, to establish the fraction of solid at which the transition from spheroidal-to-compacted-to-lamellar graphite occurs, and to outline the early morphology of the eutectic grains. It was confirmed that solidification of Mg containing irons started with the development of spheroidal graphite even at Mg levels as low as 0.013 mass%. Then, as solidification proceeds, when some spheroids developed one or more tails (tadpole graphite), the spheroidal-to-compacted graphite transition occurs. The new findings were then integrated in previous knowledge to produce an understanding of the eutectic solidification of these materials. It was concluded that in hypoeutectic lamellar graphite iron austenite/graphite eutectic grains can nucleate at the austenite/liquid interface or in the bulk of the liquid, depending on the sulfur content and on the cooling rate. When graphite nucleation occurs on the primary austenite, several eutectic grains can nucleate and grow on the same dendrite. The primary austenite continues growing as eutectic austenite and therefore the two have the same crystallographic orientation. Thus, a final austenite grain may include several eutectic grains. In eutectic irons the eutectic grains nucleate and grow mostly in the liquid. The eutectic

  3. In situ observations of solidification processes in γ-TiAl alloys by synchrotron radiation

    International Nuclear Information System (INIS)

    Shuleshova, Olga; Holland-Moritz, Dirk; Loeser, Wolfgang; Voss, Andrea; Hartmann, Helena; Hecht, Ulrike; Witusiewicz, Victor T.; Herlach, Dieter M.; Buechner, Bernd

    2010-01-01

    In situ observations of phase transformations involving melts are performed using energy-dispersive diffraction of synchrotron X-rays on electromagnetically levitated γ-TiAl alloys containing Nb. The determined primary solidification modes, confirmed by microstructure analysis, delivered new reliable data about the boundary of the α(Ti) solidification domain, which differs in the various Ti-Al-Nb phase diagram descriptions. These data have been used for a reassessment of the thermodynamic database of the ternary Ti-Al-Nb system. The new description realistically reflects the experimental findings. Liquidus and solidus temperatures determined by the pyrometric method agree fairly well with the calculated values. Direct experimental information on the nature of the reactions along the univariant lines is provided.

  4. Determination of Systems Suitable for Study as Monotectic Binary Metallic Alloy Solidification Models

    Science.gov (United States)

    Smith, J. E., Jr.

    1983-01-01

    Succinonitrile-water and diethylene glycol-ethyl salicylate are two transparent systems which have been studied as monotectic binary metallic alloy solidification models. Being transparent, these systems allow for the direct observations of phase transformations and solidification reactions. The objective was to develop a screening technique to find systems of interest and then experimentally measure those systems. The succinonitrile-water system was used to check the procedures. To simulate the phase diagram of the system, two computer programs which determine solid-liquid and liquid-liquid equilibria were obtained. These programs use the UNIFAC method to determine activity coefficients and together with several other programs were used to predict the phase diagram. An experimental apparatus was developed and the succinonitrile-water phase diagram measured. The diagram was compared to both the simulation and literature data. Substantial differences were found in the comparisons which serve to demonstrate the need for this procedure.

  5. A Comparative study of solidification of Al-Cu alloy under flow of cylindrical radial heat and the unidirectional vertically

    Directory of Open Access Journals (Sweden)

    Jean Robert P. Rodrigues

    2014-09-01

    Full Text Available In spite of technological importance of solidification of metallic alloys under radial heat flow, relatively few studies have been carried out in this area. In this work the solidification of Al 4.5 wt% Cu cylinders against a steel massive mold is analyzed and compared with unidirectional solidification against a cooled mold. Initially temperature variations at different positions in the casting and in the mold were measured during solidification using a data acquisition system. These temperature variations were introduced in a numerical method in order to determine the variation of heat transfer coefficient at metal/mold interface by inverse method. The primary and secondary dendrite arm spacing variations were measured through optical microscopy. Comparisons carried out between experimental and numerical data showed that the numerical method describes well the solidification processes under radial heat flux.

  6. Nb-Based Nb-Al-Fe Alloys: Solidification Behavior and High-Temperature Phase Equilibria

    Science.gov (United States)

    Stein, Frank; Philips, Noah

    2018-03-01

    High-melting Nb-based alloys hold significant promise for the development of novel high-temperature materials for structural applications. In order to understand the effect of alloying elements Al and Fe, the Nb-rich part of the ternary Nb-Al-Fe system was investigated. A series of Nb-rich ternary alloys were synthesized from high-purity Nb, Al, and Fe metals by arc melting. Solidification paths were identified and the liquidus surface of the Nb corner of the ternary system was established by analysis of the as-melted microstructures and thermal analysis. Complementary analysis of heat-treated samples yielded isothermal sections at 1723 K and 1873 K (1450 °C and 1600 °C).

  7. Identifying Combination of Friction Stir Welding Parameters to Maximize Strength of Lap Joints of AA2014-T6 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Rajendrana C.

    2017-01-01

    Full Text Available AA2014 aluminum alloy (Al-Cu alloy has been widely utilized in fabrication of lightweight structures like aircraft structures, demanding high strength to weight ratio and good corrosion resistance. The fusion welding of these alloys will lead to solidification problems such as hot cracking. Friction stir welding is a new solid state welding process, in which the material being welded does not melt and recast. Lot of research works have been carried out by many researchers to optimize process parameters and establish empirical relationships to predict tensile strength of friction stir welded butt joints of aluminum alloys. However, very few investigations have been carried out on friction stir welded lap joints of aluminum alloys. Hence, in this investigation, an attempt has been made to optimize friction stir lap welding (FSLW parameters to attain maximum tensile strength using statistical tools such as design of experiment (DoE, analysis of variance (ANOVA, response graph and contour plots. By this method, it is found that maximum tensile shear fracture load of 12.76 kN can be achieved if a joint is made using tool rotational speed of 900 rpm, welding speed of 110 mm/min, tool shoulder diameter of 12 mm and tool tilt angle of 1.5°.

  8. Superplasticity in powder metallurgy aluminum alloys and composites

    International Nuclear Information System (INIS)

    Mishra, R.S.; Bieler, T.R.; Mukherjee, A.K.

    1995-01-01

    Superplasticity in powder metallurgy Al alloys and composites has been reviewed through a detailed analysis. The stress-strain curves can be put into 4 categories: classical well-behaved type, continuous strain hardening type, continuous strain softening type and complex type. The origin of these different types of is discussed. The microstructural features of the processed material and the role of strain have been reviewed. The role of increasing misorientation of low angle boundaries to high angle boundaries by lattice dislocation absorption is examined. Threshold stresses have been determined and analyzed. The parametric dependencies for superplastic flow in modified conventional aluminum alloys, mechanically alloyed alloys and Al alloy matrix composites is determined to elucidate the superplastic mechanism at high strain rates. The role of incipient melting has been analyzed. A stress exponent of 2, an activation energy equal to that for grain boundary diffusion and a grain size dependence of 2 generally describes superplastic flow in modified conventional Al alloys and mechanically alloyed alloys. The present results agree well with the predictions of grain boundary sliding models. This suggests that the mechanism of high strain rate superplasticity in the above-mentioned alloys is similar to conventional superplasticity. The shift of optimum superplastic strain rates to higher values is a consequence of microstructural refinement. The parametric dependencies for superplasticity in aluminum alloy matrix composites, however, is different. A true activation energy of superplasticity in aluminum alloy matrix composites, however, is different. A true activation energy of 313 kJ/mol best describes the composites having SiC reinforcements. The role of shape of the reinforcement (particle or whisker) and processing history is addressed. The analysis suggests that the mechanism for superplasticity in composites is interface diffusion controlled grain boundary sliding

  9. Study of solidification features of nickel-base superalloys in relation with composition

    Science.gov (United States)

    Lecomte-Beckers, J.

    1988-09-01

    The influence of the six major alloying elements: carbon, chromium, cobalt, molybdenum, titanium, and aluminum on the solidification sequence of nickel-base superalloys was investigated. The microstructure was found to depend greatly on aluminum and titanium contents. During solidification the liquid is enriched in titanium and molybdenum, whereas the dendrite cores are richer in cobalt. Aluminum and chromium segregate in the liquid or in the dendrite center, depending on alloy nominal composition. Chemical analysis of the carbides showed that their composition changes during solidification, thus affecting the composition of the residual liquid. The composition of carbides is strongly influenced by titanium and molybdenum nominal content in the alloy. Statistical analysis of the transformation temperatures obtained by DTA showed that titanium and aluminum influence the entire solidification sequence.

  10. Experimental Characterization of Ultrastructure of Aviation Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    YANG Mingjun

    2017-01-01

    Full Text Available In order to improve the comprehensive performance of aluminium alloys for the aviation application, it is necessary to experimentally characterize the microstructure, and thus to build a bridge between the microstructure and macro-performance of aluminum alloys. This paper introduces the brief developing course of 2xxx, 6xxx and 7xxx aluminum alloys and their microstructure evolution during artificial aging.The structural characteristics of significant phases like GP zones in Al-Cu alloys and GPB zones in Al-Cu-Mg alloys, and the precipitation behavior of S phase in Al-Cu-Mg alloys, etc, are thoroughly studied. The application of Transmission Electron Microscopy, Scanning-Transmission Electron Microscopy, 3-Dimentional Atom Probe in the investigations of structure, morphology, composition, interface structures, intergranular corrosion resistance and so on has been reviewed, especially the Ω phase in Al-Cu-Mg-Ag alloys and β" phase in Al-Mg-Si-Cu alloys. Our group has finished the works such as the simulation and characterization of complex selected area electron diffraction patterns in Al alloys, as well as the measuring of the precipitates' volume fraction with high accuracy which is based on the convergent beam electron diffraction.

  11. Understanding homogeneous nucleation in solidification of aluminum by molecular dynamics simulations

    Science.gov (United States)

    Mahata, Avik; Asle Zaeem, Mohsen; Baskes, Michael I.

    2018-02-01

    Homogeneous nucleation from aluminum (Al) melt was investigated by million-atom molecular dynamics simulations utilizing the second nearest neighbor modified embedded atom method potentials. The natural spontaneous homogenous nucleation from the Al melt was produced without any influence of pressure, free surface effects and impurities. Initially isothermal crystal nucleation from undercooled melt was studied at different constant temperatures, and later superheated Al melt was quenched with different cooling rates. The crystal structure of nuclei, critical nucleus size, critical temperature for homogenous nucleation, induction time, and nucleation rate were determined. The quenching simulations clearly revealed three temperature regimes: sub-critical nucleation, super-critical nucleation, and solid-state grain growth regimes. The main crystalline phase was identified as face-centered cubic, but a hexagonal close-packed (hcp) and an amorphous solid phase were also detected. The hcp phase was created due to the formation of stacking faults during solidification of Al melt. By slowing down the cooling rate, the volume fraction of hcp and amorphous phases decreased. After the box was completely solid, grain growth was simulated and the grain growth exponent was determined for different annealing temperatures.

  12. Forming and bonding techniques for high-strength aluminum alloys

    Science.gov (United States)

    Friedrich, Horst E.

    1995-02-01

    This article highlights the continued preference for aluminum as a structural material for aircraft, where demands for high performance coupled with the need for weight reduction have led to the use of high-strength aluminum alloys. The ever-increasing demand for a high level of integration of complex structural components calls for the development of appropriate manufacturing processes. As an example, superplastic forming is discussed, combined with innovative bonding techniques such as diffusion bonding and adhesive spot welding.

  13. Effect of Ce on solidification and mechanical properties of A360 alloy

    International Nuclear Information System (INIS)

    Voncina, Maja; Kores, Stanislav; Mrvar, Primoz; Medved, Jozef

    2011-01-01

    Highlights: → We investigated the effect of Ce addition on the AA A360 alloy. → The purpose is to study the variations that occur during solidification and precipitation with different Ce additions, as well as their effect on the mechanical properties. → Ce addition decreases the eutectic (α Al + Mg 2 Si) temperature and eutectic recalescence and also solidus temperature. → The precipitation enthalpy decreases with the Ce addition, while precipitation takes place more rapidly and intensively, indicating increased reaction kinetics. → The mechanical properties like hardness and tensile strength also increase with the Ce addition. - Abstract: The effect of Ce addition on the AA A360 (Al-10%Si-0.5%Mg) alloy was investigated using equilibrium thermodynamic calculation, thermal analysis, differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). The purpose is to study the variations that occur during solidification and precipitation with different Ce additions, as well as their effect on the mechanical properties. The results show that the Ce addition decreases the eutectic (α Al + Mg 2 Si) temperature. The solidus temperature also decreases with the increasing Ce addition. The precipitation enthalpy determined using DSC decreases with the Ce addition, while precipitation takes place more rapidly and intensively, indicating increased reaction kinetics. The mechanical properties like hardness and tensile strength also increase with the Ce addition. The phase that contributed to the hardness of the investigated alloy was composed of Al, Ce, Mg and Si.

  14. Microsegregation studies of rapidly solidified binary aluminum-copper alloys

    Science.gov (United States)

    Prasad, Arvind

    Most of the materials that we use in our day-to-day activities undergo solidification at some stage of manufacturing. Normal solidification of alloys can result in chemical inhomogeneity (microsegregation) and coarse structure that can make the material weak. Rapid solidification has been known to reduce microsegregation and produce materials with improved properties. To control the microstructure obtained from rapid solidification, and thus attain desired properties, requires an understanding of microstructure evolution and the resulting microsegregation. We have studied microsegregation in rapidly solidified Al-Cu alloys using a combination of experiments and modeling. Rapidly solidified Al-Cu alloys were produced using Impulse Atomization. Microsegregation studies were performed on the droplets for different alloy chemistry (Al-4.3%Cu, Al-5%Cu, Al-10%Cu and Al-17%Cu), droplet sizes and gas type. The droplets produced were characterized using X-Ray Tomography, Neutron Diffraction, Electron Microscopy and Stereology. Using these techniques, nucleation and microstructure formation were studied and eutectic amount measured within the droplets. Modeling involved developing a microsegregation model for a droplet solidifying during Impulse Atomization. Rappaz-Thevoz microsegregation model was used coupled with LKT dendrite kinetic model with modification for off-center nucleation. The results from the experiment and model show that the droplets undergo a nucleation undercooling of approximately 20K with a single, off-center, nucleation event. Individual droplets showed gradation in microstructure believed to be caused due to recalescence. The observed trend in microsegregation showed that the segregation decreases as the alloy composition is increased. Microsegregation also showed a slight decrease with increasing cooling rate, but the trend was not very clear. Based on the alloy composition, droplet size ranges studied and type of gas used (He or N2) the estimated

  15. Numerical modeling of an alloy droplet deposition with non-equilibrium solidification

    Science.gov (United States)

    Ramanuj, Vimal

    Droplet deposition is a process of extensive relevance to the microfabrication industry. Various bonding and film deposition methods utilize single or multiple droplet impingements on a substrate with subsequent splat formation through simultaneous spreading and solidification. Splat morphology and solidification characteristics play vital roles in determining the final outcome. Experimental methods have limited reach in studying such phenomena owing to the extremely small time and length scales involved. Fundamental understanding of the governing principles of fluid flow, heat transfer and phase change provide effective means of studying such processes through computational techniques. The present study aims at numerically modeling and analyzing the phenomenon of splat formation and phase change in an alloy droplet deposition process. Phase change in alloys occurs non-isothermally and its formulation poses mathematical challenges. A highly non-linear flow field in conjunction with multiple interfaces and convection-diffusion governed phase transition are some of the highlighting features involved in the numerical formulation. Moreover, the non-equilibrium solidification behavior in eutectic systems is of prime concern. The peculiar phenomenon requires special treatments in terms of modeling solid phase species diffusion, liquid phase enrichment during solute partitioning and isothermal eutectic transformation. The flow field is solved using a two-step projection algorithm coupled with enhanced interface modeling schemes. The free surface tracking and reconstruction is achieved through two approaches: VOF-PLIC and CLSVOF to achieve optimum interface accuracy with minimal computational resources. The energy equation is written in terms of enthalpy with an additional source term to account for the phase change. The solidification phenomenon is modeled using a coupled temperature-solute scheme that reflects the microscopic effects arising due to dendritic growth

  16. Directional solidification of filamentary shapes of Pb--Cd and Pb--Sn eutectic alloys

    International Nuclear Information System (INIS)

    Dhindaw, B.K.; Verhoeven, J.D.; Spencer, C.R.; Gibson, E.D.

    1978-01-01

    Eutectic alloys of Pb--Cd and Pb--Sn were directionally solidified as thin filamentary strips contained in stainless steel and quartz capillaries. As the solidification rate increased the filament width, w, had to be reduced to maintain complete alignment of the lamellae clear across the filament. It was determined that in order to achieve complete alignment the ratio of filament width to lamellar spacing, w/lambda had to be less than about 30. Experiments were carried out at rates of 2-400 μm/s and at temperature gradients of 130 and 320 0 C/cm

  17. DEM simulation of dendritic grain random packing: application to metal alloy solidification

    Science.gov (United States)

    Olmedilla, Antonio; Založnik, Miha; Combeau, Hervé

    2017-06-01

    The random packing of equiaxed dendritic grains in metal-alloy solidification is numerically simulated and validated via an experimental model. This phenomenon is characterized by a driving force which is induced by the solid-liquid density difference. Thereby, the solid dendritic grains, nucleated in the melt, sediment and pack with a relatively low inertia-to-dissipation ratio, which is the so-called Stokes number. The characteristics of the particle packed porous structure such as solid packing fraction affect the final solidified product. A multi-sphere clumping Discrete Element Method (DEM) approach is employed to predict the solid packing fraction as function of the grain geometry under the solidification conditions. Five different monodisperse noncohesive frictionless particle collections are numerically packed by means of a vertical acceleration: a) three dendritic morphologies; b) spheres and c) one ellipsoidal geometry. In order to validate our numerical results with solidification conditions, the sedimentation and packing of two monodisperse collections (spherical and dendritic) is experimentally carried out in a viscous quiescent medium. The hydrodynamic similarity is respected between the actual phenomenon and the experimental model, that is a low Stokes number, o(10-3). In this way, the experimental average solid packing fraction is employed to validate the numerical model. Eventually, the average packing fraction is found to highly depend on the equiaxed dendritic grain sphericity, with looser packings for lower sphericity.

  18. Interpretation of aluminum-alloy weld radiography

    Science.gov (United States)

    Duren, P. C.; Risch, E. R.

    1971-01-01

    Report proposes radiographic terminology standardization which allows scientific interpretation of radiographic films to replace dependence on individual judgement and experience. Report includes over 50 photographic pages where radiographs of aluminum welds with defects are compared with prepared weld sections photomacrographs.

  19. Mechanical Properties of Aluminum Die-casting Alloys

    Directory of Open Access Journals (Sweden)

    Sun Xiaodong

    2016-01-01

    Full Text Available The effects of strontium addition on the microstructure and mechanical properties of aluminum alloys 380 and 413 are researched. All samples are prepared through high pressure die-casting, and the effect of the sample’s thickness is also compared. The results indicate that the Sr addition can refine the metallographic microstructure of two alloys in different degrees, mainly to eutectic Si phase. The mechanical properties of the two alloys are improved slightly through Sr modification to the thin wall castings. The enhancement of mechanical properties is evident to the thick wall castings.

  20. The development of 5XXX aluminum alloys for RCS applications

    Science.gov (United States)

    McBride, J. K.; Sanders, R. E.; Reavis, H. G.

    1996-06-01

    The material characteristics necessary for making aluminum ends for beverage cans have changed dramatically as the industry has evolved over the past 30 years. This article traces the evolution of alloys used in end-stock applications from the 1950s to the present. Early experiences with H19 rigid-container sheet alloys that resulted in the development of alloy 5182 are reviewed, with emphasis on work-hardening and partial-annealing behavior. Changes in the industry, particularly coil coating and new end designs, that drove metallurgical changes to the product are discussed.

  1. Progress in research on cold crucible directional solidification of titanium based alloys

    Directory of Open Access Journals (Sweden)

    Chen Ruirun

    2014-07-01

    Full Text Available Cold crucible directional solidification (CCDS is a newly developed technique, which combines the advantages of the cold crucible and continuous melting. It can be applied to directionally solidify reactive, high purity and refractory materials. This paper describes the principle of CCDS and its characteristics; development of the measurement and numerical calculation of the magnetic field, flow field and temperature field in CCDS; and the CCDS of Ti based alloys. The paper also reviews original data obtained by some scholars, including the present authors, reported in separate publications in recent years. In Ti based alloys, Ti6Al4V, TiAl alloys and high Nb-containing TiAl alloys, have been directionally solidified in different cold crucibles. The crosssections of the cold crucibles include round, near rectangular and square with different sizes. Tensile testing results show that the elongation of directionally solidified Ti6Al4V can be improved to 12.7% from as cast 5.4%. The strength and the elongation of the directionally solidified Ti47Al2Cr2Nb and Ti44Al6Nb1.0Cr2.0V are 650 MPa/3% and 602.5 MPa/1.20%, respectively. The ingots after CCDS can be used to prepare turbine or engine blades, and are candidates to replace Ni super-alloy at temperatures of 700 to 900 °C.

  2. Separation of matrix alloy and reinforcement from aluminum metal ...

    Indian Academy of Sciences (India)

    TECS

    Separation of matrix alloy and reinforcements from pure Al–SiCp composite scrap by salt flux addi- tion has been theoretically predicted .... zero and the salt fluxes have only little solubility in the matrix metal, separation of the matrix ... aluminum melt with SiC at this temperature did not exceed. 30 min. In order to change the ...

  3. Treatment increases stress-corrosion resistance of aluminum alloys

    Science.gov (United States)

    Jacobs, A. J.

    1966-01-01

    Overaging during heat treatment of the aluminum alloys immediately followed by moderate plastic deformation, preferably by shock loading achieves near optimum values of both yield strength and resistance to stress corrosion. Similar results may be obtained by substituting a conventional deformation process for the shock loading step.

  4. Superplastic forming of aluminum alloy car body panels

    Energy Technology Data Exchange (ETDEWEB)

    Zeng Zhipeng; Zhang Yanshu; Zhou Yi; Jin Quanlin [Beijing Research Inst. of Mechanical and Electrical Technology, Beijing, BJ (China)

    2005-07-01

    An experimental study on superplastic forming of a front fender of 5182 aluminum alloy is presented in this paper. Based on the shape characters of the front fender and the material experimental results, dies, heater and temperature controller for superplastic forming of the fender are designed and manufactured. The SPF results show the designed processing and dies are reasonable and feasible. (orig.)

  5. Quality Management and Control of Low Pressure Cast Aluminum Alloy

    Science.gov (United States)

    Zhang, Dianxi; Zhang, Yanbo; Yang, Xiufan; Chen, Zhaosong; Jiang, Zelan

    2018-01-01

    This paper briefly reviews the history of low pressure casting and summarizes the major production processes of low pressure casting. It briefly introduces the quality management and control of low pressure cast aluminum alloy. The main processes include are: preparation of raw materials, Melting, refining, physical and chemical analysis, K-mode inspection, sand core, mold, heat treatment and so on.

  6. Characteristics of the aluminum alloy plasma produced by a 1064 ...

    Indian Academy of Sciences (India)

    Abstract. The plasma generated by 1064 nm Nd:YAG laser irradiation of aluminum alloy in air at atmospheric pressure was studied spectroscopically. The electron density inferred by measuring the Stark-broadened line profile of Si(I) 288.16 nm decreases with increasing distance from the target surface. The electron ...

  7. Characteristics of the aluminum alloy plasma produced by a 1064 ...

    Indian Academy of Sciences (India)

    The plasma generated by 1064 nm Nd:YAG laser irradiation of aluminum alloy in air at atmospheric pressure was studied spectroscopically. The electron density inferred by measuring the Stark-broadened line profile of Si(I) 288.16 nm decreases with increasing distance from the target surface. The electron temperature ...

  8. Characteristics of aluminum alloy microplastic deformation in different structural states

    Energy Technology Data Exchange (ETDEWEB)

    Seregin, G.V.; Efimenko, L.L.; Leonov, M.V. [Novosibirsk Pedagogical Inst. (Russian Federation)

    1995-07-01

    The solution to the problem of improving the mechanical properties (including cyclic strength) of structural materials is largely dependent on our knowledge of the laws governing the development of microplastic deformations in them. The effect of heat and mechanical treatment on the elastoplastic properties and fatigue resistance of the commercial aluminum alloys AK4-1 and D16 is analyzed.

  9. Strength and Ductility of Forged 1200 Aluminum Alloy Reinforced ...

    African Journals Online (AJOL)

    With 50% reduction and fine-sized steel particles (512μm) in aluminum alloy, tensile strength dropped to 160MPa without significant decrease in ductility (1.7). Microstructure of cast samples show the presence of fine Fe particles at grain boundaries after annealing with most of the particles in solid solution. Al3Fe and AlFeSi ...

  10. Semi-solid rheocasting of grain refined aluminum alloy 7075

    CSIR Research Space (South Africa)

    Curle, UA

    2010-09-01

    Full Text Available Near-net shape rheocasting with the Council for Scientific and Industrial Research Rheo casting system(CSIR–RCS) and a high pressure die casting machine was successfully performed on Al–5Ti–1B grain refined aluminum alloy 7075. Grain refinement...

  11. Relation between feeding mechanisms and solidification mode in 380 aluminium alloy with different iron contents

    International Nuclear Information System (INIS)

    Tovio, D. O.; Gonzalez, A.C.; Mugica, G. W.; Cuyas, J. C.

    2003-01-01

    In the present work the effect of iron (0.15, 0.42 and 0.86%) content in feeding mechanisms for 380 aluminium alloy has been studied. The feeding capacity has been evaluated by a device that produces a barrier removable to allowing the movement of the inter dendritic liquid. The results show the flow of different quantity of liquid, it depends of the temperature of operating the device and of the iron content. For minimum and maximum iron content, the inter dendritic and bursts feeding mechanisms are fundamentally involved, for 0.42% of iron the feeding mechanisms was the inter dendritic. The authors establish this behavior by the solidification mode of alloy, which promotes the presence of particles of Si or plates of b-Al 3 FeDi phase, in the inter dendritic channels and produce the different feeding mechanisms. (Author) 15 refs

  12. Thermodynamic database of multi-component Mg alloys and its application to solidification and heat treatment

    Directory of Open Access Journals (Sweden)

    Guanglong Xu

    2016-12-01

    Full Text Available An overview about one thermodynamic database of multi-component Mg alloys is given in this work. This thermodynamic database includes thermodynamic descriptions for 145 binary systems and 48 ternary systems in 23-component (Mg–Ag–Al–Ca–Ce–Cu–Fe–Gd–K–La–Li–Mn–Na–Nd–Ni–Pr–Si–Sn–Sr–Th–Y–Zn–Zr system. First, the major computational and experimental tools to establish the thermodynamic database of Mg alloys are briefly described. Subsequently, among the investigated binary and ternary systems, representative binary and ternary systems are shown to demonstrate the major feature of the database. Finally, application of the thermodynamic database to solidification simulation and selection of heat treatment schedule is described.

  13. Effect of Casting Die Cooling on Solidification Process and Microstructure of Hypereutectic Al-Si Alloy

    Directory of Open Access Journals (Sweden)

    Władysiak R.

    2016-12-01

    Full Text Available The work is a continuation of research concerning the influence of intensive cooling of permanent mold in order to increase the casting efficiency of aluminium alloys using the multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of synthetic hypereutectic alloys: AlSi15 and AlSi19. Casts were made in permanent mold cooled with water mist stream. The study was conducted for unmodified silumins on the research station allowing the cooling of the special permanent probe using a program of computer control. Furthermore the study used a thermal imaging camera to analyze the solidification process of hypereutectic silumins. The study demonstrated that the use of mold cooled with water mist stream allows in wide range the formation of the microstructure of hypereutectic silumins. It leads to higher homogeneity of microstructure and refinement of crystallizing phases and also it increases subsequently the mechanical properties of casting.

  14. Laser Surface Alloying of Aluminum for Improving Acid Corrosion Resistance

    Science.gov (United States)

    Jiru, Woldetinsay Gutu; Sankar, Mamilla Ravi; Dixit, Uday Shanker

    2018-04-01

    In the present study, laser surface alloying of aluminum with magnesium, manganese, titanium and zinc, respectively, was carried out to improve acid corrosion resistance. Laser surface alloying was conducted using 1600 and 1800 W power source using CO2 laser. Acid corrosion resistance was tested by dipping the samples in a solution of 2.5% H2SO4 for 200 h. The weight loss due to acid corrosion was reduced by 55% for AlTi, 41% for AlMg alloy, 36% for AlZn and 22% for AlMn alloy. Laser surface alloyed samples offered greater corrosion resistance than the aluminum substrate. It was observed that localized pitting corrosion was the major factor to damage the surface when exposed for a long time. The hardness after laser surface alloying was increased by a factor of 8.7, 3.4, 2.7 and 2 by alloying with Mn, Mg, Ti and Zn, respectively. After corrosion test, hardness was reduced by 51% for AlTi sample, 40% for AlMg sample, 41.4% for AlMn sample and 33% for AlZn sample.

  15. Precipitation behavior of aluminum alloy 2139 fabricated using additive manufacturing

    International Nuclear Information System (INIS)

    Brice, Craig; Shenoy, Ravi; Kral, Milo; Buchannan, Karl

    2015-01-01

    Additive manufacturing (AM) is an emerging technology capable of producing near net shape structures in a variety of materials directly from a computer model. Standard metallic alloys that were developed for cast or wrought processing have largely been adopted for AM feedstock. In many applications, these legacy alloys are quite acceptable. In the aluminum alloy family, however, there is a significant performance gap between the casting alloys currently being used in AM processes and the high strength/toughness capability available in certain wrought alloys. The precipitation hardenable alloys, most often used in high performance structures, present challenges for processing by AM. The near net shape nature of AM processes does not allow for mechanical work prior to the heat treatment that is often necessary to develop a uniform distribution of precipitates and give peak mechanical performance. This paper examines the aluminum (Al) alloy 2139, a composition that is strengthened by homogeneous precipitation of Ω (Al 2 Cu) plates and thus ideally suited for near net shape processes like AM. Transmission electron microscopy, microhardness, and tensile testing determined that, with proper processing conditions, Al 2139 can be additively manufactured and subsequently heat treated to strength levels comparable to those of peak aged wrought Al 2139.

  16. A combined strategy to enhance the properties of Zn by laser rapid solidification and laser alloying.

    Science.gov (United States)

    Yang, Youwen; Yuan, Fulai; Gao, Chengde; Feng, Pei; Xue, Lianfeng; He, Shiwei; Shuai, Cijun

    2018-03-15

    The orthopedic application of Zn is limited owing to the poor strength and low plasticity. In this study, a novel strategy by combining rapid solidification obtained by selective laser melting (SLM) and alloying with Mg was proposed to improve the mechanical properties of Zn. The microstructures, mechanical properties, as well as in vitro cytocompatibility of SLM processed Zn-xMg (x = 0-4 wt%) were studied systematically. Results shown that SLM processed Zn-xMg alloys consisted of fine equiaxed α-Zn grains with homogeneously precipitated Mg 2 Zn 11 along grain boundaries. More importantly, the grains size of α-Zn was decreased from 104.4 ± 30.4 µm to 4.9 ± 1.4 µm with Mg increasing. And Mg mainly dissolved in α-Zn developing into supersaturated solid solution due to rapid solidification effect. As a consequence, the ultimate tensile strength and elongation were enhanced by 361% and 423%, respectively, with Mg containing up to 3 wt%. Meanwhile, alloying with Mg enhanced the corrosion resistance of Zn, with the degradation rate decreasing from 0.18 ± 0.03 mm year -1 to 0.10 ± 0.04 mm year -1 . Furthermore, SLM processed Zn-xMg exhibited good biocompatibility. This research suggested that SLM processed Zn-3Mg alloy was a potential biomaterial for orthopedic applications. Copyright © 2018 Elsevier Ltd. All rights reserved.

  17. Phase-Field Simulation of Microstructure Evolution in Industrial A2214 Alloy During Solidification

    Science.gov (United States)

    Wei, Ming; Tang, Ying; Zhang, Lijun; Sun, Weihua; Du, Yong

    2015-07-01

    By linking to the thermodynamic and atomic mobility databases in Al alloys well established in our research group, the microstructure evolution in industrial A2214 alloy (Al-4.5Cu-0.5Mg-1.0Si, in wt pct) during solidification process was studied by means of two-dimensional phase-field simulation via MICRostructure Evolution Simulation Software in the framework of the multi-phase-field formalism. The thermophysical parameters including interfacial energies and interfacial mobilities were carefully chosen for reproducing the experimental features. The solidification sequence due to the present phase-field simulation conforms to both equilibrium calculation and Scheil simulation. The predicted microstructure reproduces the experimental data very well. These facts indicate that a quantitative phase-field simulation was achieved in the present work. Moreover, the mechanisms of characteristic patterns and microstructure formation were revealed with the aid of the phase-field simulation. In addition, the effect of cooling rate on the secondary dendrite arm spacing and microsegregation was also investigated through comprehensive comparison with the experimental data.

  18. Improvement of engineering performance of magnesium alloys through rapid solidification technique

    International Nuclear Information System (INIS)

    Daloz, D.; Michot, G.

    1993-01-01

    Magnesium-Aluminium-Zinc powders are produced by centrifugal atomization. The microstructural refinement achieved by rapid solidification can be maintained throughout the extrusion process. The consolidated Mg-xAl-yZn alloys (x = 8, 15 or 20, y = 1 or 3 at %) exhibit enhanced mechanical properties and corrosion behaviour as well. Structural hardening is expected from the Mg-Zn system (GP zones) and from decomposition of the supersaturated Mg-Al solid solution (Mg 17 Al 12 precipitation). Furthermore a higher isotropy is expected from the reduction in grain size. The tensile strength of the alloy, larger than 400 MPa, is an increasing function of the aluminium content which must be kept below ∼ 15 at % in order to achieve a reasonable ductility. The benefits brought by rapid solidification to corrosion resistance are evident on weight loss tests in 3% salt water. A complete electrochemical study of corrosion rate and mechanism is on the way to confirm this first observation. This work gives additional informations to previous results obtained on ribbons with a lower content in aluminium. (orig.)

  19. XRD and EBSD Measurements of Directional Solidification Fe-C Eutectic Alloy

    Directory of Open Access Journals (Sweden)

    Trepczyńska-Łent M.

    2016-12-01

    Full Text Available In a vacuum Bridgman-type furnace, under an argon atmosphere, directionally solidified sample of Fe - C alloy was produced. The pulling rate was v = 83 μm/s (300 mm/h and constant temperature gradient G = 33,5 K/mm. The microstructure of the sample was examined on the longitudinal section using an Optical Microscope and Scanning Electron Microscope. The X-ray diffraction and electron backscatter diffraction technique (EBSD have been used for the crystallographic analysis of carbide particles in carbide eutectic. The X-ray diffraction was made parallel and perpendicular to the axis of the goniometer. The EBSD shows the existence of iron carbide Fe3C with orthorhombic and hexagonal structure. Rapid solidification may cause a deformation of the lattice plane which is indicated by different values of the lattice parameters. Such deformation could also be the result of directional solidification. Not all of the peaks in X–ray diffractograms were identified. They may come from other iron carbides. These unrecognized peaks may also be a result of the residual impurity of alloy.

  20. Cleavage crystallography of liquid metal embrittled aluminum alloys

    Science.gov (United States)

    Reynolds, A. P.; Stoner, G. E.

    1991-01-01

    The crystallography of liquid metal-induced transgranular cleavage in six aluminum alloys having a variety of microstructures has been determined via Laue X-ray back reflection. The cleavage crystallography was independent of alloy microstructure, and the cleavage plane was 100-plane oriented in all cases. It was further determined that the cleavage crystallography was not influenced by alloy texture. Examination of the fracture surface indicated that there was not a unique direction of crack propagation. In addition, the existence of 100-plane cleavage on alloy 2024 fracture surfaces was inferred by comparison of secondary cleavage crack intersection geometry on the 2024 surfaces with the geometry of secondary cleavage crack intersections on the test alloys.

  1. Development Program for Natural Aging Aluminum Casting Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Geoffrey K. Sigworth

    2004-05-14

    A number of 7xx aluminum casting alloys are based on the ternary Al-Zn-Mg system. These alloys age naturally to high strength at room temperature. A high temperature solution and aging treatment is not required. Consequently, these alloys have the potential to deliver properties nearly equivalent to conventional A356-T6 (Al-Si-Mg) castings, with a significant cost saving. An energy savings is also possible. In spite of these advantages, the 7xx casting alloys are seldom used, primarily because of their reputation for poor castibility. This paper describes the results obtained in a DOE-funded research study of these alloys, which is part of the DOE-OIT ''Cast Metals Industries of the Future'' Program. Suggestions for possible commercial use are also given.

  2. Ultrasonic texture characterization of aluminum, zirconium and titanium alloys

    International Nuclear Information System (INIS)

    Anderson, A.J.

    1997-01-01

    This work attempts to show the feasibility of nondestructive characterization of non-ferrous alloys. Aluminum alloys have a small single crystal anisotropy which requires very precise ultrasonic velocity measurements for derivation of orientation distribution coefficients (ODCs); the precision in the ultrasonic velocity measurement required for aluminum alloys is much greater than is necessary for iron alloys or other alloys with a large single crystal anisotropy. To provide greater precision, some signal processing corrections need to be applied to account for the inherent, half-bandwidth offset in triggered pulses when using a zero-crossing technique for determining ultrasonic velocity. In addition, alloys with small single crystal anisotropy show a larger dependence on the single crystal elastic constants (SCECs) when predicting ODCs which require absolute velocity measurements. Attempts were made to independently determine these elastics constants in an effort to improve correlation between ultrasonically derived ODCs and diffraction derived ODCs. The greater precision required to accurately derive ODCs in aluminum alloys using ultrasonic nondestructive techniques is easily attainable. Ultrasonically derived ODCs show good correlation with derivations made by Bragg diffraction techniques, both neutron and X-ray. The best correlation was shown when relative velocity measurements could be used in the derivations of the ODCs. Calculation of ODCs in materials with hexagonal crystallites can also be done. Because of the crystallite symmetries, more information can be extracted using ultrasonic techniques, but at a cost of requiring more physical measurements. Some industries which use materials with hexagonal crystallites, e.g. zirconium alloys and titanium, have traditionally used texture parameters which provide some specialized measure of the texture. These texture parameters, called Kearns factors, can be directly related to ODCs

  3. Laser welding of 6xxx series aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zervaki, A.D.; Haidenmenopoulos, G.N. [Thessaly Univ., Volos (Greece). Dept. of Mechanical and Industrial Engineering

    2000-07-01

    Considerable interest has emerged recently in applying laser welding to aluminum alloys especially in the aerospace, automotive and shipbuilding industries. in the present work experimental results regarding CO{sub 2} laser welding of aluminum alloys 6063, 6061 and 6013 of 1.8 mm thickness are being presented. CO{sub 2} lasers with 1.5, 3 and 5 kW output power were employed. The effect of laser power, beam travel speed, focal depth shielding gas, surface preparation on weld geometrical characteristics (depth of penetration and width of HAZ) as well as weld quality (microhardness and internal defects) is discussed. Optimum welding conditions were determined for the alloy 6063 where for certain values of heat input weld defects such as pores, hot cracking and partial penetration were eliminated. Modeling work is underway to predict the microstructural evolution and resulting hardness profiles in the HAZ. (orig.)

  4. Effect of solidification rate on the microstructure and microhardness of a melt-spun Al-8Si-1Sb alloy

    International Nuclear Information System (INIS)

    Karakoese, E.; Keskin, M.

    2009-01-01

    The properties of rapidly solidified hypoeutectic Al-8Si-1Sb alloy, produced by melt-spinning technique at a different solidification rates, were investigated using the X-ray diffraction (XRD), the optical microscopy (OM), the scanning electron microscopy (SEM) together with the energy dispersive spectroscopy (EDS), the differential scanning calorimetry (DSC) and the microhardness technique. The properties of rapidly solidified ribbons were then compared with those of the chill-casting alloy. The results show that rapid solidification has influence on the phase constitution of the hypoeutectic Al-8Si-1Sb alloy. The phases present in the hypoeutectic Al-8Si-1Sb ingot alloy were determined to be α-Al, fcc Si and intermetallic AlSb phases whereas only α-Al and fcc Si phases were identified in the melt-spinning alloy. The rapid solidification has a significant effect on the microstructure of the hypoeutectic Al-8Si-1Sb alloy. Particle size in the microstructure of the ribbons is too small to compare with particle size in the microstructure of the ingot alloy. Moreover, the significant change in hardness occurs that is attributed to changes in the microstructure.

  5. Effect of solidification rate on the microstructure and microhardness of a melt-spun Al-8Si-1Sb alloy

    Energy Technology Data Exchange (ETDEWEB)

    Karakoese, E. [Erciyes University, Institute of Science, 38039 Kayseri (Turkey); Keskin, M. [Erciyes University, Institute of Science, 38039 Kayseri (Turkey); Erciyes University, Physics Department, 38039 Kayseri (Turkey)], E-mail: keskin@erciyes.edu.tr

    2009-06-24

    The properties of rapidly solidified hypoeutectic Al-8Si-1Sb alloy, produced by melt-spinning technique at a different solidification rates, were investigated using the X-ray diffraction (XRD), the optical microscopy (OM), the scanning electron microscopy (SEM) together with the energy dispersive spectroscopy (EDS), the differential scanning calorimetry (DSC) and the microhardness technique. The properties of rapidly solidified ribbons were then compared with those of the chill-casting alloy. The results show that rapid solidification has influence on the phase constitution of the hypoeutectic Al-8Si-1Sb alloy. The phases present in the hypoeutectic Al-8Si-1Sb ingot alloy were determined to be {alpha}-Al, fcc Si and intermetallic AlSb phases whereas only {alpha}-Al and fcc Si phases were identified in the melt-spinning alloy. The rapid solidification has a significant effect on the microstructure of the hypoeutectic Al-8Si-1Sb alloy. Particle size in the microstructure of the ribbons is too small to compare with particle size in the microstructure of the ingot alloy. Moreover, the significant change in hardness occurs that is attributed to changes in the microstructure.

  6. Corrosion of aluminum alloys in a reactor disassembly basin

    Energy Technology Data Exchange (ETDEWEB)

    Howell, J.P.; Zapp, P.E.; Nelson, D.Z.

    1992-12-01

    This document discusses storage of aluminum clad fuel and target tubes of the Mark 22 assembly takes place in the concrete-lined, light-water-filled, disassembly basins located within each reactor area at the Savannah River Site (SRS). A corrosion test program has been conducted in the K-Reactor disassembly basin to assess the storage performance of the assemblies and other aluminum clad components in the current basin environment. Aluminum clad alloys cut from the ends of actual fuel and target tubes were originally placed in the disassembly water basin in December 1991. After time intervals varying from 45--182 days, the components were removed from the basin, photographed, and evaluated metallographically for corrosion performance. Results indicated that pitting of the 8001 aluminum fuel clad alloy exceeded the 30-mil (0.076 cm) cladding thickness within the 45-day exposure period. Pitting of the 1100 aluminum target clad alloy exceeded the 30-mil (0.076 cm) clad thickness in 107--182 days exposure. The existing basin water chemistry is within limits established during early site operations. Impurities such as Cl{sup {minus}}, NO{sub 3}{sup {minus}} and SO{sub 4}{sup {minus}} are controlled to the parts per million level and basin water conductivity is currently 170--190 {mu}mho/cm. The test program has demonstrated that the basin water is aggressive to the aluminum components at these levels. Other storage basins at SRS and around the US have successfully stored aluminum components for greater than ten years without pitting corrosion. These basins have impurity levels controlled to the parts per billion level (1000X lower) and conductivity less than 1.0 {mu}mho/cm.

  7. Reduction of Oxidative Melt Loss of Aluminum and Its Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Subodh K. Das; Shridas Ningileri

    2006-03-17

    This project led to an improved understanding of the mechanisms of dross formation. The microstructural evolution in industrial dross samples was determined. Results suggested that dross that forms in layers with structure and composition determined by the local magnesium concentration alone. This finding is supported by fundamental studies of molten metal surfaces. X-ray photoelectron spectroscopy data revealed that only magnesium segregates to the molten aluminum alloy surface and reacts to form a growing oxide layer. X-ray diffraction techniques that were using to investigate an oxidizing molten aluminum alloy surface confirmed for the first time that magnesium oxide is the initial crystalline phase that forms during metal oxidation. The analytical techniques developed in this project are now available to investigate other molten metal surfaces. Based on the improved understanding of dross initiation, formation and growth, technology was developed to minimize melt loss. The concept is based on covering the molten metal surface with a reusable physical barrier. Tests in a laboratory-scale reverberatory furnace confirmed the results of bench-scale tests. The main highlights of the work done include: A clear understanding of the kinetics of dross formation and the effect of different alloying elements on dross formation was obtained. It was determined that the dross evolves in similar ways regardless of the aluminum alloy being melted and the results showed that amorphous aluminum nitride forms first, followed by amorphous magnesium oxide and crystalline magnesium oxide in all alloys that contain magnesium. Evaluation of the molten aluminum alloy surface during melting and holding indicated that magnesium oxide is the first crystalline phase to form during oxidation of a clean aluminum alloy surface. Based on dross evaluation and melt tests it became clear that the major contributing factor to aluminum alloy dross was in the alloys with Mg content. Mg was

  8. Effects of heat pipe cooling on permanent mold castings of aluminum alloys

    International Nuclear Information System (INIS)

    Zhang, C.; Mucciardi, F.; Gruzleski, J.E.

    2002-01-01

    The temperature distribution within molds is a critical parameter in determining the ultimate casting quality in permanent mold casting processes, so there is a considerable incentive to develop a more effective method of mold cooling. Based on this consideration, a novel, effective and controllable heat pipe has been successfully developed and used as a new method of permanent mold cooling. Symmetric step casting of A356 alloy have been produced in an experimental permanent mold made of H13 tool steel, which is cooled by such heat pipes. The experimental results show that heat pipes can provide extremely high cooling rates in permanent mold castings of aluminum. The dendrite arm spacing of A356 alloy is refined considerably, and porosity and shrinkage of the castings are redistributed by the heat pipe cooling. Moreover, the heat pipe can be used to determine the time when the air gap forms at the interface between the mold and the casting. The effect of heat pipe cooling on solidification time of castings of A356 alloy with different coating types is also discussed in this paper. (author)

  9. Nitrate reduction in water by aluminum alloys particles.

    Science.gov (United States)

    Bao, Zunsheng; Hu, Qing; Qi, Weikang; Tang, Yang; Wang, Wei; Wan, Pingyu; Chao, Jingbo; Yang, Xiao Jin

    2017-07-01

    Nano zero-valent iron (NZVI) particles have been extensively investigated for nitrate reduction in water. However, the reduction by NZVI requires acidic pH conditions and the final product is exclusively ammonium, leading to secondary contamination. In addition, nanomaterials have potential threats to environment and the transport and storage of nanomaterials are of safety concerns. Aluminum, the most abundant metal element in the earth's crust, is able to reduce nitrate, but the passivation of aluminum limits its application. Here we report Al alloys (85% Al) with Fe, Cu or Si for aqueous nitrate reduction. The Al alloys particles of 0.85-0.08 mm were inactivate under ambient conditions and a simple treatment with warm water (45 °C) quickly activated the alloy particles for rapid reduction of nitrate. The Al-Fe alloy particles at a dosage of 5 g/L rapidly reduced 50 mg-N/L nitrate at a reaction rate constant (k) of 3.2 ± 0.1 (mg-N/L) 1.5 /min between pH 5-6 and at 4.0 ± 0.1 (mg-N/L) 1.5 /min between pH 9-11. Dopping Cu in the Al-Fe alloy enhanced the rates of reduction whereas dopping Si reduced the reactivity of the Al-Fe alloy. The Al alloys converted nitrate to 20% nitrogen and 80% ammonium. Al in the alloy particles provided electrons for the reduction and the intermetallic compounds in the alloys were likely to catalyze nitrate reduction to nitrogen. Copyright © 2017 Elsevier Ltd. All rights reserved.

  10. Phase selection and microstructure in directional solidification of glass forming Pd-Si-Cu alloys

    Science.gov (United States)

    Huo, Yang

    Phase selection and microstructure formation during the rapid solidification of alloy melts has been a topic of substantial interest over the last several decades, attributed mainly to the access to novel structures involving metastable crystalline and non-crystalline phases. In this work, Bridgeman type directional solidification was conducted in Pd-Si-Cu glass forming system to study such cooling rate dependent phase transition and microstructure formation. The equilibrium state for Pd-Si-Cu ternary system was investigated through three different works. First of all, phase stabilities for Pd-Si binary system was accessed with respects of first-principles and experiments, showing Pd5Si, Pd9Si2, Pd3Si and Pd 2Si phase are stable all way to zero Kevin while PdSi phase is a high temperature stable phase, and Pd2Si phase with Fe2P is a non-stoichiometry phase. A thermodynamic database was developed for Pd-Si system. Second, crystal structures for compounds with ternary compositions were studied by XRD, SEM and TEM, showing ordered and disordered B2/bcc phases are stable in Pd-rich part. At last, based on many phase equilibria and phase transitions data, a comprehensive thermodynamic discrption for Pd-Si-Cu ternary system was first time to be developed, from which different phase diagrams and driving force for kinetics can be calculated. Phase selection and microstructure formation in directional solidification of the best glass forming composition, Pd 77.5Si16.5Cu6, in this system with growth velocities from 0.005 to 7.5mm/s was systematically studied and the solidification pathways at different conditions were interpreted from thermodynamic simulation. The results show that for growth velocities are smaller than 0.1mm/s Pd 3Si phase is primary phase and Pd9Si2 phase is secondary phase, the difficulty for Pd9Si2 phase nucleation gives rise to the formation of two different eutectic structure. For growth velocities between 0.4 and 1mm/s, instead of Pd3Si phase, Pd9Si2

  11. Soft x-ray emission studies of several aluminum alloys

    International Nuclear Information System (INIS)

    Tsang, K.L.; Zhang, C.H.; Callcott, T.A.; Arakawa, E.T.; Ederer, D.L.; Biancaniello, F.; Curelaru, I.

    1986-01-01

    During the first few months of operation of our soft x-ray spectrometer at the NSLS, we have measured the L emission spectrum for three classes of aluminum alloys: dilute aluminum-magnesium alloys to extend the Al-Mg system to the impurity limit; a 50-50 alloy of aluminum-lithium to characterize the band structure of bulk samples of this potential battery electrolite; and the icosahedral and normal Al-Mn alloys to see if the two phases had measurably different density of states which have been predicted. All spectra shown are produced when core holes generated by energetic electrons or photons are filled by radiative transitions from conduction band states. Dipole selection rules govern the transitions. Thus, K spectra provide a measure of the p-symmetic partial density of states (DOS) near the atom. Similarly, L spectra produced by transitions to p-core holes map the s and d symmetric DOS in the vicinity of the atom with the core hole

  12. Soft x-ray emission studies of several aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Tsang, K.L.; Zhang, C.H.; Callcott, T.A.; Arakawa, E.T.; Ederer, D.L.; Biancaniello, F.; Curelaru, I.

    1986-09-23

    During the first few months of operation of our soft x-ray spectrometer at the NSLS, we have measured the L emission spectrum for three classes of aluminum alloys: dilute aluminum-magnesium alloys to extend the Al-Mg system to the impurity limit; a 50-50 alloy of aluminum-lithium to characterize the band structure of bulk samples of this potential battery electrolite; and the icosahedral and normal Al-Mn alloys to see if the two phases had measurably different density of states which have been predicted. All spectra shown are produced when core holes generated by energetic electrons or photons are filled by radiative transitions from conduction band states. Dipole selection rules govern the transitions. Thus, K spectra provide a measure of the p-symmetic partial density of states (DOS) near the atom. Similarly, L spectra produced by transitions to p-core holes map the s and d symmetric DOS in the vicinity of the atom with the core hole.

  13. Effect of Postweld Aging Treatment on Fatigue Behavior of Pulsed Current Welded AA7075 Aluminum Alloy Joints

    Science.gov (United States)

    Balasubramanian, V.; Ravisankar, V.; Madhusudhan Reddy, G.

    2008-04-01

    This article reports the effect of postweld aging treatment on fatigue behavior of pulsed current welded AA 7075 aluminum alloy joints. AA7075 aluminum alloy (Al-Zn-Mg-Cu alloy) has gathered wide acceptance in the fabrication of light weight structures requiring high strength-to weight ratio, such as transportable bridge girders, military vehicles, road tankers, and railway transport systems. The preferred welding processes of AA7075 aluminum alloy are frequently gas tungsten arc welding (GTAW) process and gas metal arc welding (GMAW) process due to their comparatively easier applicability and better economy. Weld fusion zones typically exhibit coarse columnar grains because of the prevailing thermal conditions during weld metal solidification. This often results inferior weld mechanical properties and poor resistance to hot cracking. In this investigation, an attempt has been made to refine the fusion zone grains by applying pulsed current welding technique. Rolled plates of 10 mm thickness have been used as the base material for preparing multipass welded joints. Single V butt joint configuration has been prepared for joining the plates. The filler metal used for joining the plates is AA 5356 (Al-5Mg (wt.%)) grade aluminum alloy. Four different welding techniques have been used to fabricate the joints and they are: (i) continuous current GTAW (CCGTAW), (ii) pulsed current GTAW (PCGTAW), (iii) continuous current GMAW (CCGMAW), and (iv) pulsed current GMAW (PCGMAW) processes. Argon (99.99% pure) has been used as the shielding gas. Rotary bending fatigue testing machine has been used to evaluate fatigue behavior of the welded joints. Current pulsing leads to relatively finer and more equi-axed grain structure in GTA and GMA welds. Grain refinement is accompanied by an increase in fatigue life and endurance limit. Simple postweld aging treatment applied to the joints is found to be beneficial to enhance the fatigue performance of the welded joints.

  14. The Delayed Fracture of Aluminum Alloys.

    Science.gov (United States)

    1981-01-01

    equipment. 3) The Mg-H complex formed but decomposed so rapidly in the vacuum that its PLE could not be measured. -39- Two magnesium hydrides are...Zn-Mg Alloys," Corros. Sci., 1976, vol. 16, no. 7, p. 443. 15. C.D.S. Tuck: "Evidence for the Formation of Magnesium Hydride on the Grain Boundaries...1977). 17. W. Pistulka and G. Lang: "Accelerated Stress-Corrosion Test Methods for Al-Zn-Mg Type Alloys," Aluminium , Duesseldorf, 1977, vol. 53, no. 6

  15. Hot corrosion resistance of nickel-chromium-aluminum alloys

    Science.gov (United States)

    Santoro, G. J.; Barret, C. A.

    1977-01-01

    The hot corrosion resistance of nickel-chromium-aluminum alloys was examined by cyclically oxidizing sodium sulfate-coated specimens in still air at 900, 1000, and 1100 C. The compositions tested were within the ternary region: Ni, Ni-50 at.% Cr, and Ni-50 at.% Al. At each temperature the corrosion data were statistically fitted to a third order regression equation as a function of chromium and aluminum contents. From these equations corrosion isopleths were prepared. Compositional regions with the best hot corrosion resistance were identified.

  16. Heterogeneous nucleation in hypermonotectic aluminum alloys

    Science.gov (United States)

    Köhler, M.; Ratke, L.; Kaban, I.; Hoyer, W.

    2012-01-01

    Simple casting experiments were set up to solve the question, if heterogeneous nucleation of the liquid-liquid decomposition in monotectic systems is possible. Al-Pb alloys with different inoculants were solidified, and the resulting microstructure was analysed by SEM and X-ray microtomography. Pronounced changes in the distribution of the lead precipitations indicate that it is possible to trigger the nucleation.

  17. Investigation of the Precipitation Behavior in Aluminum Based Alloys

    KAUST Repository

    Khushaim, Muna S.

    2015-11-30

    The transportation industries are constantly striving to achieve minimum weight to cut fuel consumption and improve overall performance. Different innovative design strategies have been placed and directed toward weight saving combined with good mechanical behavior. Among different materials, aluminum-based alloys play a key role in modern engineering and are widely used in construction components because of their light weight and superior mechanical properties. Introduction of different nano-structure features can improve the service and the physical properties of such alloys. For intelligent microstructure design in the complex Al-based alloy, it is important to gain a deep physical understanding of the correlation between the microstructure and macroscopic properties, and thus atom probe tomography with its exceptional capabilities of spatially resolution and quantitative chemical analyses is presented as a sophisticated analytical tool to elucidate the underlying process of precipitation phenomena in aluminum alloys. A complete study examining the influence of common industrial heat treatment on the precipitation kinetics and phase transformations of complex aluminum alloy is performed. The qualitative evaluation results of the precipitation kinetics and phase transformation as functions of the heat treatment conditions are translated to engineer a complex aluminum alloy. The study demonstrates the ability to construct a robust microstructure with an excellent hardness behavior by applying a low-energy-consumption, cost-effective method. The proposed strategy to engineer complex aluminum alloys is based on both mechanical strategy and intelligent microstructural design. An intelligent microstructural design requires an investigation of the different strengthen phases, such as T1 (Al2CuLi), θ′(Al2Cu), β′(Al3Zr) and δ′(Al3Li). Therefore, the early stage of phase decomposition is examined in different binary Al-Li and Al-Cu alloys together with different

  18. Cracking susceptibility of aluminum alloys during laser welding

    Directory of Open Access Journals (Sweden)

    Lara Abbaschian

    2003-06-01

    Full Text Available The influence of laser parameters in welding aluminum alloys was studied in order to reduce hot cracking. The extension of cracks at the welding surface was used as a cracking susceptibility (CS index. It has been shown that the CS changes with changing welding velocity for binary Al-Cu alloys. In general, the CS index increased until a maximum velocity and then dropped to zero, generating a typical lambda-curve. This curve is due to two different mechanisms: 1 the refinement of porosities with increasing velocity and 2 the changes in the liquid fraction due to decreasing microsegregation with increasing velocities.

  19. Research of Plasma Spraying Process on Aluminum-Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Patricija Kavaliauskaitė

    2016-04-01

    Full Text Available The article examines plasma sprayed 95Ni-5Al coatings on alu-minum-magnesium (Mg ≈ 2,6‒3,6 % alloy substrate. Alumi-num-magnesium samples prior spraying were prepared with mechanical treatment (blasting with Al2O3. 95Ni-5Al coatings on aluminum-magnesium alloys were sprayed with different parameters of process and coating‘s thickness, porosity, micro-hardness and microstructure were evaluated. Also numerical simulations in electric and magnetic phenomena of plasma spray-ing were carried out.

  20. Strain Measurement in Aluminium Alloy during the Solidification Process Using Embedded Fibre Bragg Gratings

    Directory of Open Access Journals (Sweden)

    Klaus Weraneck

    2016-11-01

    Full Text Available In recent years, the observation of the behaviour of components during the production process and over their life cycle is of increasing importance. Structural health monitoring, for example of carbon composites, is state-of-the-art research. The usage of Fibre Bragg Gratings (FBGs in this field is of major advantage. Another possible area of application is in foundries. The internal state of melts during the solidification process is of particular interest. By using embedded FBGs, temperature and stress can be monitored during the process. In this work, FBGs were embedded in aluminium alloys in order to observe the occurring strain. Two different FBG positions were chosen in the mould in order to compare its dependence. It was shown that FBGs can withstand the solidification process, although a compression in the range of one percent was measured, which is in agreement with the literature value. Furthermore, different lengths of the gratings were applied, and it was shown that shorter gratings result in more accurate measurements. The obtained results prove that FBGs are applicable as sensors for temperatures up to 740 °C.

  1. Welding high-strength aluminum alloys at the Paton Institute

    Energy Technology Data Exchange (ETDEWEB)

    Kuchuk, Yatsenko, S.I.; Cherednichok, V.T.; Semenov, L.A. (E.O. Paton Electric Welding Inst., Kiev (Ukraine))

    1993-07-01

    The choice of the flash method for welding aluminum-alloy sections was governed first of all by the possibility of producing homogeneous-structure joints with the minimum amount of possible discontinuities and an insignificant metal strength loss in the welding zone. The aluminum alloy welding technology under consideration relies on the method of flash welding without using any protective atmospheres. The reason is first of all that a complex cross-sectional shape of workpieces being joined, their configuration and considerable overall dimensions make it difficult to use chambers of any type. Besides, conducted studies ascertained that in flash welding, in contrast to various fusion welding processes, the use of protective atmospheres or a vacuum is of little benefit. Here are the results of studying the specifics of thermal and electric processes in flashing, the physical features of weld joint formation, the basics of the welding technology, and the characteristics of the equipment.

  2. Dynamic Mechanical Behaviors of 6082-T6 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Peng Yibo

    2013-01-01

    Full Text Available The structural components of high speed trains are usually made of aluminum alloys, for example, 6082. The dynamic mechanical behavior of the material is one of key factors considered in structural design and safety assessment. In this paper, dynamic mechanical experiments were conducted with strain rate ranging from 0.001 s−1 to 100 s−1 using Instron tensile testing machine. The true stress-strain curves were fitted based on experimental data. Johnson-Cook model of 6082-T6 aluminum alloy was built to investigate the effect of strain and strain rate on flow stress. It has shown that the flow stress was sensitive to the strain rate. Yield strength and tensile strength increased with a high strain rate, which showed strain rate effect to some extent. Fracture analysis was carried out by using Backscattered Electron imaging (BSE. As strain rate increased, more precipitates were generated in fracture.

  3. Yield and flow properties of aluminum alloy AA 8001

    International Nuclear Information System (INIS)

    Lyons, J.S.; Johnson, H.W.; Han, E.G.

    1995-01-01

    Aluminum alloy AA 8001 is being used at the Westinghouse Savannah River Company (WSRC) for nuclear reactor fuel and target components. The objective of this research was to determine parameters for predictive models of the compressive flow properties of AA 8001. Seventy-five true strain-rate, hot compression tests were performed. New, quantitative information about the yield and flow behavior of aluminum alloy AA 8001 was determined. Parameters were determined to use in a hyperbolic sine constitutive law so that the yield stress, the peak stress, and the peak strain can be predicted from the temperature-compensated strain-rate, Z. It was found that the onset of strain softening was more strongly dependent on Z than the onset of yielding was

  4. Solid-state Bonding of Superplastic Aluminum Alloy 7475 Sheet

    Science.gov (United States)

    Byun, T. D. S.; Vastava, R. B.

    1985-01-01

    Experimental works were carried out to study the feasibility of solid state bonding of superplastic aluminum 7475 sheet. Amount of deformation, bonding time, surface cleaning method and intermediate layer were the process parameters investigated. Other parameters, held constant by the superplastic forming condition which is required to obtain a concurrent solid state bonding, are bonding temperature, bonding pressure and atmosphere. Bond integrity was evaluated through metallographic examination, X-ray line scan analysis, SEM fractographic analysis and lap shear tests. The early results of the development program indicated that sound solid state bonding was accomplished for this high strength 7475 alloy with significant amounts of deformation. A thin intermediate layer of the soft 5052 aluminum alloy aided in achieving a solid state bonding by reducing the required amount of plastic deformation at the interface. Bond strength was substantially increased by a post bond heat treatment.

  5. Stuy on Fatigue Life of Aluminum Alloy Considering Fretting

    Science.gov (United States)

    Yang, Maosheng; Zhao, Hongqiang; Wang, Yunxiang; Chen, Xiaofei; Fan, Jiali

    2018-01-01

    To study the influence of fretting on Aluminum Alloy, a global finite element model considering fretting was performed using the commercial code ABAQUS. With which a new model for predicting fretting fatigue life has been presented based on friction work. The rationality and effectiveness of the model were validated according to the contrast of experiment life and predicting life. At last influence factor on fretting fatigue life of aerial aluminum alloy was investigated with the model. The results revealed that fretting fatigue life decreased monotonously with the increasing of normal load and then became constant at higher pressures. At low normal load, fretting fatigue life was found to increase with increase in the pad radius. At high normal load, however, the fretting fatigue life remained almost unchanged with changes in the fretting pad radius. The bulk stress amplitude had the dominant effect on fretting fatigue life. The fretting fatigue life diminished as the bulk stress amplitude increased.

  6. First-principles surface interaction studies of aluminum-copper and aluminum-copper-magnesium secondary phases in aluminum alloys

    Science.gov (United States)

    da Silva, Thiago H.; Nelson, Eric B.; Williamson, Izaak; Efaw, Corey M.; Sapper, Erik; Hurley, Michael F.; Li, Lan

    2018-05-01

    First-principles density functional theory-based calculations were performed to study θ-phase Al2Cu, S-phase Al2CuMg surface stability, as well as their interactions with water molecules and chloride (Cl-) ions. These secondary phases are commonly found in aluminum-based alloys and are initiation points for localized corrosion. Density functional theory (DFT)-based simulations provide insight into the origins of localized (pitting) corrosion processes of aluminum-based alloys. For both phases studied, Cl- ions cause atomic distortions on the surface layers. The nature of the distortions could be a factor to weaken the interlayer bonds in the Al2Cu and Al2CuMg secondary phases, facilitating the corrosion process. Electronic structure calculations revealed not only electron charge transfer from Cl- ions to alloy surface but also electron sharing, suggesting ionic and covalent bonding features, respectively. The S-phase Al2CuMg structure has a more active surface than the θ-phase Al2Cu. We also found a higher tendency of formation of new species, such as Al3+, Al(OH)2+, HCl, AlCl2+, Al(OH)Cl+, and Cl2 on the S-phase Al2CuMg surface. Surface chemical reactions and resultant species present contribute to establishment of local surface chemistry that influences the corrosion behavior of aluminum alloys.

  7. Numerical model of the solidification of alloys with natural convection of the liquid

    Directory of Open Access Journals (Sweden)

    E. Węgrzyn-Skrzypczak

    2008-04-01

    Full Text Available The paper deals with comparison of numerical analysis results obtained for binary alloys solidification process in the sand and permanent mould with motion of the fluid in the liquid and mushy zone. The partial differential equations describing mathematical model of the phenomena are presented. Finite Element Method is used for modeling process. Characteristic Based Split (CBS method is used for solving momentum equation. Such approach allows to uncouple velocities and pressure. Petrov-Galerkin formulation is employed to stabilize heat conductivity equation with convective term. The results of the numerical simulations in the 2D region are discussed. Velocity fields, cooling rates and positions of the liquid, solid-liquid and solid regions are compared.

  8. Dual-scale phase-field simulation of Mg-Al alloy solidification

    International Nuclear Information System (INIS)

    Monas, A; Shchyglo, O; Tegeler, M; Steinbach, I; Höche, D

    2015-01-01

    Phase-field simulations of the nucleation and growth of primary α-Mg phase as well as secondary, β-phase of a Mg-Al alloy are presented. The nucleation model for α- and β-Mg phases is based on the “free growth model” by Greer et al.. After the α-Mg phase solidification we study a divorced eutectic growth of α- and β-Mg phases in a zoomed in melt channel between α-phase dendrites. The simulated cooling curves and final microstructures of α-grains are compared with experiments. In order to further enhance the resolution of the interdendritic region a high-performance computing approach has been used allowing significant simulation speed gain when using supercomputing facilities. (paper)

  9. The Production of Material with Ultrafine Grain Structure in Al-Zn Alloy in the Process of Rapid Solidification

    Directory of Open Access Journals (Sweden)

    Szymaneka M.

    2014-06-01

    Full Text Available In the aluminium alloy family, Al-Zn materials with non-standard chemical composition containing Mg and Cu are a new group of alloys, mainly owing to their high strength properties. Proper choice of alloying elements, and of the method of molten metal treatment and casting enable further shaping of the properties. One of the modern methods to produce materials with submicron structure is a method of Rapid Solidification. The ribbon cast in a melt spinning device is an intermediate product for further plastic working. Using the technique of Rapid Solidification it is not possible to directly produce a solid structural material of the required shape and length. Therefore, the ribbon of an ultrafine grain or nanometric structure must be subjected to the operations of fragmentation, compaction, consolidation and hot extrusion.

  10. Fatigue damage monitoring of structural aluminum alloys

    Directory of Open Access Journals (Sweden)

    С.Р. Ігнатович

    2004-01-01

    Full Text Available  Results of the experiments directed on creation of a new tool method of fatigue damage diagnostics and an estimation of a residual life of aviation designs are presented. It is shown, that the defo rmation relief formed on a surface of cladding  layer of sheets of constructional alloys Д-16АТ, 2024-Т3, 7075-Т6  can be considered as the metal damage indicator  under cyclically repeating loadings.

  11. Die Casting Mold Design for Aluminum Alloy Shell of Instrument

    OpenAIRE

    Li Yuanyuan; Wang Meng; Guo Yuchao

    2015-01-01

    This paper is about die casting mold design for aluminum alloy shell of instrument. Three-dimensional model of the casting and mold are designed by using Pro/Engineer and AutoCad which can analyze forming quality. Digital design and theoretical calculation can greatly shorten product development cycle and mold design cycle, improve the accuracy of product design and mold design, and reduce the cost of mold design.

  12. Die Casting Mold Design for Aluminum Alloy Shell of Instrument

    Directory of Open Access Journals (Sweden)

    Li Yuanyuan

    2015-01-01

    Full Text Available This paper is about die casting mold design for aluminum alloy shell of instrument. Three-dimensional model of the casting and mold are designed by using Pro/Engineer and AutoCad which can analyze forming quality. Digital design and theoretical calculation can greatly shorten product development cycle and mold design cycle, improve the accuracy of product design and mold design, and reduce the cost of mold design.

  13. Corrosion Degradation of Coated Aluminum Alloy Systems through Galvanic Interactions

    Science.gov (United States)

    2017-07-19

    CLASSIFICATION ... steel  316  fasteners  when  coated  with  either  a  chromated  (chromate  conversion  coating,   chromate-­‐rich  primer...aluminum  alloy   substrates   and   stainless   steel   fasteners   in   the  presence  of  an   intentional

  14. Centrifugal Casting Features/Metallurgical Characterization of Aluminum Alloys

    International Nuclear Information System (INIS)

    Chirita, G.; Soares, D.; Cruz, D.; Silva, F. S.; Stefanescu, I.

    2008-01-01

    This paper deals with the study of centrifugal effects on aluminium castings under high G values. Most of the studies in this domain (FGMs obtained by centrifugal casting) deal with functionally graded composites reinforced with a solid phase such as silicon particles or others. However, in this study it will be shown that unreinforced aluminium alloys may be significantly influenced by the centrifugal effect and that functionally graded castings are also obtained. It has been observed that the centrifugal effect may increase in some alloys, depending on the relative position in the castings, the rupture strength by approx. 50%, and rupture strain by about 300%, as compared to the gravity casting technique. The Young's modulus may also increase by about 20%. It has also been reported that in vertical centrifugal castings there are mainly three aspects that affect the components thus obtained, namely: fluid dynamics; vibration (inherent to the system); and centrifugal force. These features have a different effect on the castings depending on the aluminium alloy. In this paper, an analysis of the most important effects of the centrifugal casting process on metallurgical features is conducted. A solidification characterization at several points along the mould will be made in order to have an accurate idea of both the fluid dynamics inside the mould during the casting and the solidification behavior in different parts of the component. These two analyses will be related to the metallurgical properties (phase distribution; SDAS; eutectic silicon content and shape, pores density and shape) along the component and mainly along the direction of the centrifugal pressure. A comparison between castings obtained by both centrifugal casting technique and gravity casting technique is made for reference (gravity casting)

  15. The electronic structure of anodized and etched aluminum alloy surfaces

    Science.gov (United States)

    Mullins, W. M.; Averbach, B. L.

    1988-11-01

    Specimens of 6061 and 5052 aluminum alloys which had been anodized and etched by several commonly used procedures were examined by means of bias-reference X-ray photoelectron spectroscopy (XPS). The spectra were compared with those obtained from single crystals of pure aluminum oxides. The chemical shifts observed from the A12p surface oxide lines were interpreted as differences in the Fermi energy levels relative to those in the bulk oxide crystals, and the Fermi energy levels of the surface oxides were thus determined. Using an earlier experimental correlation obtained for values of the point of zero charge (pzc) with Fermi energy levels in aluminum oxide powders, a value of the pzc of the surface oxide was then determined. The surface exhibited the maximum alkalinity, pzc = 8.9, after a caustic etch, and the maximum acidity, pzc = 3.6, after a phosphoric acid anodizing treatment. The significance of these pzc values in the adhesive bonding of aluminum alloys is discussed.

  16. Influence of a discrete additive of aluminum oxide on structure and properties of aluminum alloy

    Directory of Open Access Journals (Sweden)

    Ю. А. Курганова

    2017-12-01

    Full Text Available On the basis of the literature review, there were identified the problem and the relevance of the development of the technology for introducing additives of nano-sized fillers into aluminum alloys in order to determine the mechanism for controlling the structurally dependent properties. As such an additive, alumina fibers of 10-20 nm in diameter were selected. The introduction of the additive into the liquid alloy is implemented by means of mechanical mixing. Technological features of the process allowed to solve the problem of overcoming the forces of surface tension and distribution of additives, which are quantitatively small and light in comparison with the main material. Experimental samples were obtained under laboratory conditions using the specially designed equipment. To perform the comparative analysis, samples of the base alloy of the composition AK6 and filled with a discrete additive of 1 % alloy of the same composition were obtained in identical modes. Investigations of the structure and properties of the base alloy and samples obtained by mixing in the base alloy of thin discrete alumina fibers in a volume of 1 % were performed using standard metallographic analysis techniques and a hardness measurement method. As a result of macro- and microscopic studies, a modifying effect was found from the addition of finely dispersed Al2O3 to an aluminum alloy, which manifested as grain refinement. The shape of the hardness distribution curves obtained as a result of the processing of statistical data is identical for the compared samples and has a pronounced shifted extremum, which indicates changes in the properties on the one hand and demonstrates a sufficient level of assimilation of the additives by the liquid alloy, on the other. Consequently, the expediency of using the suggested method of modification for obtaining materials of this group is obvious.

  17. Effect of directional solidification on the structure and properties of Ni3Al-based alloy single crystals alloyed with Cr, Mo, W, Ti, Co, Re, and REM

    Science.gov (United States)

    Povarova, K. B.; Bondarenko, Yu. A.; Drozdov, A. A.; Bazyleva, O. A.; Antonova, A. V.; Morozov, A. E.; Arginbaeva, E. G.

    2015-01-01

    The effect of the solidification rate ( R = 2, 5, 10, 20 mm/min) at the same solidification gradient ( G = 150°C/cm) on the structural parameters of single-crystal blade workpieces made of an alloy based on the γ'(Ni3Al) intermetallic compound and alloyed with cobalt and rhenium apart from chromium, molybdenum, titanium, and rare-earth metal microadditions is studied. The single crystals have a dendritic-cellular structure. Primary γ'-phase precipitates are observed in the interdendritic space of heterophase γ' + γ dendrites. An increase in the solidification rate from 2 to 20 mm/min at a solidification gradient of 150°C/min leads to refinement of all structural constituents by a factor of 1.5-2, with the morphology and the mutual position of the structural constituents being independent of the solidification rate. In experiments with moderate additional alloying with cobalt and rhenium, the yield strength increases by 10-20% and the long-term strength increases by at least 20-25% at a temperature of 900 and 1100°C upon holding for 100 and 500 h. The VKNA-25 alloy single crystals have moderate plasticity (δ = 6-20%) over the entire temperature range (20-1200°C) and have no sharp increase in the plasticity characteristic of a VKNA-1V alloy without cobalt and rhenium. During long-term tests, local raft structure regions misoriented with respect to the tension direction form in γ' + γ dendrites. γ'-Phase nanoparticles precipitate in the γ layers. During tests, refractorymetal-rich nanoparticles of a predominantly acicular-lamellar shape precipitate in dendrite arms.

  18. Russian aluminum-lithium alloys for advanced reusable spacecraft

    International Nuclear Information System (INIS)

    Charette, Ray O.; Leonard, Bruce G.; Bozich, William F.; Deamer, David A.

    1998-01-01

    Cryotanks that are cost-affordable, robust, fuel-compatible, and lighter weight than current aluminum design are needed to support next-generation launch system performance and operability goals. The Boeing (McDonnell Douglas Aerospace-MDA) and NASA's Delta Clipper-Experimental Program (DC-XA) flight demonstrator test bed vehicle provided the opportunity for technology transfer of Russia's extensive experience base with weight-efficient, highly weldable aluminum-lithium (Al-Li) alloys for cryogenic tank usage. As part of NASA's overall reusable launch vehicle (RLV) program to help provide technology and operations data for use in advanced RLVs, MDA contracted with the Russian Academy of Sciences (RAS/IMASH) for design, test, and delivery of 1460 Al-Li alloy liquid oxygen (LO 2 ) cryotanks: one for development, one for ground tests, and one for DC-XA flight tests. This paper describes the development of Al-Li 1460 alloy for reusable LO 2 tanks, including alloy composition tailoring, mechanical properties database, forming, welding, chemical milling, dissimilar metal joining, corrosion protection, completed tanks proof, and qualification testing. Mechanical properties of the parent and welded materials exceeded expectations, particularly the fracture toughness, which promise excellent reuse potential. The LO 2 cryotank was successfully demonstrated in DC-XA flight tests

  19. The characteristics of aluminum-scandium alloys processed by ECAP

    International Nuclear Information System (INIS)

    Venkateswarlu, K.; Rajinikanth, V.; Ray, Ajoy Kumar; Xu Cheng; Langdon, Terence G.

    2010-01-01

    Aluminum-scandium alloys were prepared having different scandium additions of 0.2, 1.0 and 2.0 wt.% and these alloys were processed by equal-channel angular pressing (ECAP) at 473 K. The results show the grain refinement of the aluminum matrix and the morphology of the Al 3 Sc precipitates depends strongly on the scandium concentration. The tensile properties were evaluated after ECAP by pulling to failure at initial strain rates from 1.0 x 10 -3 to 1.0 x 10 -1 s -1 . The Al-1% Sc alloy exhibited the highest tensile strength of ∼250 MPa at a strain rate of 1.0 x 10 -1 s -1 . This alloy also exhibited a superior grain refinement of ∼0.4 μm after ECAP where this is attributed to a smaller initial grain size and an optimum volume fraction of dispersed Al 3 Sc precipitates having both micrometer and nanometer sizes.

  20. Odontologic use of copper/aluminum alloys: mitochondrial respiration as sensitive parameter of biocompatibility

    OpenAIRE

    Rodrigues,Luiz Erlon A.; Carvalho,Antônio A.V.F.; Azevedo,Antônio L.M.; Cruz,Cecília B.B.V.; Maia,Antônio Wanderley C.

    2003-01-01

    Copper/aluminum alloys are largely utilized in odontological restorations because they are less expensive than gold or platinum. However, tarnishing and important corrosion in intrabuccal prostheses made with copper/aluminum alloys after 28 days of use have been reported. Several kinds of food and beverage may attack and corrode these alloys. Copper is an essential component of several important enzymes directly involved in mitochondrial respiratory metabolism. Aluminum, in contrast, is very ...

  1. Corrosion performance of mechanically fastened aluminum/steel joints: Influence of fastener type and aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Gunkel, R.W.; Moran, J.P. [Aluminum Co. of America, Alcoa Center, PA (United States). Alcoa Technical Center

    1995-11-01

    This paper discusses the corrosion test results for aluminum to steel lap-shear joints fabricated from three aluminum alloys using four different mechanical fasteners. The evaluations included exposure to alternate immersion (AI) and 100% relative humidity (RH) corrosion tests after phosphating and applying a 25 {micro}m E-Coat (i.e., electrolytic coating) to the completed assembly. Lap-shear test results showed that specimens fabricated using self-piercing rivets and solid rivets exhibited strengthening after 30--60 days exposure to AI or RH testing, which was subsequently followed by a decrease in tensile strength as aluminum base metal deterioration began to control the mechanical properties. Metallographic examination suggested the strengthening effect resulted from corrosion product buildup which produced compressive stresses on the joint members. The data indicated that stainless steel fasteners do not limit the corrosion performance of mechanically fastened aluminum to steel joints fabricated from bare sheets which are primed after assembly. The data also indicated that utilization of sealants in mechanically fastened aluminum/steel joints significantly improve corrosion performance of aluminum/steel joints.

  2. Solidification, growth mechanisms, and associated properties of Al-Si and magnesium lightweight casting alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hosch, Timothy [Iowa State Univ., Ames, IA (United States)

    2010-01-01

    Continually rising energy prices have inspired increased interest in weight reduction in the automotive and aerospace industries, opening the door for the widespread use and development of lightweight structural materials. Chief among these materials are cast Al-Si and magnesium-based alloys. Utilization of Al-Si alloys depends on obtaining a modified fibrous microstructure in lieu of the intrinsic flake structure, a process which is incompletely understood. The local solidification conditions, mechanisms, and tensile properties associated with the flake to fiber growth mode transition in Al-Si eutectic alloys are investigated here using bridgman type gradient-zone directional solidification. Resulting microstructures are examined through quantitative image analysis of two-dimensional sections and observation of deep-etched sections showing three-dimensional microstructural features. The transition was found to occur in two stages: an initial stage dominated by in-plane plate breakup and rod formation within the plane of the plate, and a second stage where the onset of out-of-plane silicon rod growth leads to the formation of an irregular fibrous structure. Several microstructural parameters were investigated in an attempt to quantify this transition, and it was found that the particle aspect ratio is effective in objectively identifying the onset and completion velocity of the flake to fiber transition. The appearance of intricate out-of-plane silicon instability formations was investigated by adapting a perturbed-interface stability analysis to the Al-Si system. Measurements of silicon equilibrium shape particles provided an estimate of the anisotropy of the solid Si/liquid Al-Si system and incorporation of this silicon anisotropy into the model was found to improve prediction of the instability length scale. Magnesium alloys share many of the benefits of Al-Si alloys, with the added benefit of a 1/3 lower density and increased machinability. Magnesium castings

  3. Development of Weldable Superplastic Forming Aluminum Alloy Sheet Final Report CRADA No. TC-1086-95

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Sun, T. C. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-11-01

    Numerous applications could exist for superplastic formable, weldable aluminum alloys in the automotive, aerospace, architectural, and construction industries. In this project, LLNL and Kaiser worked with the Institute for Metals Superplasticity Problems to develop and evaluate weldable superplastic alloys.

  4. Corrosion Resistance of 7475-T7351 Aluminum Alloy Plate for Aviation

    OpenAIRE

    LIU Ming; LI Hui-qu; CHEN Jun-zhou; LI Guo-ai; CHEN Gao-hong

    2017-01-01

    The intergranular corrosion and exfoliation corrosion properties of 7475-T7351 aluminum alloy plate for aviation were investigated, and the corrosion behaviors of the alloy were analyzed by metallographic analysis(MA) and transmission electron microscope(TEM). The results show that no obvious intergranular corrosion is observed, but exfoliation corrosion grade of 7475-T7351 aluminum alloy increases from EA on surface to EC in the core. The exfoliation corrosion of 7475 alloy plate is mainly b...

  5. In situ synchrotron x-ray characterization of microstructure formation in solidification processing of Al-based metallic alloys

    International Nuclear Information System (INIS)

    Billia, Bernard; Nguyen-Thi, Henri; Mangelinck-Noel, Nathalie

    2010-01-01

    The microstructure formed during the solidification step has a major influence on the properties of materials processed by major techniques (casting, welding ...). In situ and real-time characterization by synchrotron X-ray imaging is the method of choice to unveil the dynamical formation of the solidification microstructure in metallic alloys, and thus provide precise data for the critical validation of the theoretical predictions that is needed for sound advancement of modeling and numerical simulation. After a description of the experimental procedure used at the European Synchrotron Radiation Facility (ESRF), dynamical phenomena in the formation of the grain structure and dendritic or equiaxed solidification microstructure in Al-based alloys are presented. Beyond fluid flow interaction, earth gravity induces stresses, deformation and fragmentation in the dendritic mush. Settling of dendrite arms and equiaxed grains thus occurs, in particular in the columnar to equiaxed transition. Other types of stresses and strains are caused by the mere formation of the solidification microstructure itself. In white-beam X-ray topography, stresses and strains are manifested by specific contrasts and breaking of the Laue images into several pieces. Finally, quantitative analysis of the grey level in radiographs enables the analysis of solute segregation, which noticeably results in solutal poisoning of growth when equiaxed grains are interacting. (author)

  6. Evolution of morphology in solidifying aluminium alloys

    NARCIS (Netherlands)

    Dijkstra, W.O.

    2007-01-01

    In the thesis two different models of solidification of aluminum alloys are presented and analyzed. The first 1--D solidification model is derived from the conservation of solute, heat and mass. With numerical experiments it is shown that simulations with the Finite Difference discretization must

  7. Preparing rare earth-silicon-iron-aluminum alloys

    International Nuclear Information System (INIS)

    Marchant, J.D.; Morrice, E.; Herve, B.P.; Wong, M.M.

    1980-01-01

    As part of its mission to assure the maximum recovery and use of the Nation's mineral resources, the Bureau of Mines, investigated an improved procedure for producing rare earth-silicon alloys. For example, a charge consisting of 681 grams of mixed rare-earth oxides, 309 grams of ferrosilicon (75 wt-pct Si), and 182 grams of aluminum metal along with a flux consisting of 681 grams of CaO and 45 grams of MgO was reacted at 1500 0 C in an induction furnace. Good slag-metal separation was achieved. The alloy product contained, in weight-percent, 53 RE, 28 Si, 11 Fe, and 4 Al with a rare earth recovery of 80 pct. In current industrial practice rare earth recoveries are usually about 60 pct in alloy products that contain approximately 30 wt-pct each of rare earths and silicon. Metallurgical evaluations showed the alloys prepared in this investigation to be as effective in controlling the detrimental effect of sulfur in steel and cast iron as the commercial rare earth-silicon-iron alloys presently used in the steel industry

  8. The Effect of Impurities on the Processing of Aluminum Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zi-Kui Liu; Shengjun Zhang; Qingyou Han; Vinod Sikka

    2007-04-23

    For this Aluminum Industry of the Future (IOF) project, the effect of impurities on the processing of aluminum alloys was systematically investigated. The work was carried out as a collaborative effort between the Pennsylvania State University and Oak Ridge National Laboratory. Industrial support was provided by ALCOA and ThermoCalc, Inc. The achievements described below were made. A method that combines first-principles calculation and calculation of phase diagrams (CALPHAD) was used to develop the multicomponent database Al-Ca-K-Li-Mg-Na. This method was extensively used in this project for the development of a thermodynamic database. The first-principles approach provided some thermodynamic property data that are not available in the open literature. These calculated results were used in the thermodynamic modeling as experimental data. Some of the thermodynamic property data are difficult, if not impossible, to measure. The method developed and used in this project allows the estimation of these data for thermodynamic database development. The multicomponent database Al-Ca-K-Li-Mg-Na was developed. Elements such as Ca, Li, Na, and K are impurities that strongly affect the formability and corrosion behavior of aluminum alloys. However, these impurity elements are not included in the commercial aluminum alloy database. The process of thermodynamic modeling began from Al-Na, Ca-Li, Li-Na, K-Na, and Li-K sub-binary systems. Then ternary and higher systems were extrapolated because of the lack of experimental information. Databases for five binary alloy systems and two ternary systems were developed. Along with other existing binary and ternary databases, the full database of the multicomponent Al-Ca-K-Li-Mg-Na system was completed in this project. The methodology in integrating with commercial or other aluminum alloy databases can be developed. The mechanism of sodium-induced high-temperature embrittlement (HTE) of Al-Mg is now understood. Using the thermodynamic

  9. The solidification and structure of Al-17wt.%Si alloy modified with intermetallic phases containing Ti and Fe

    Directory of Open Access Journals (Sweden)

    J. Piątkowski

    2011-10-01

    Full Text Available The article describes the process of casting and solidification of Al-17wt.%Si alloy that have been modified with composite powdercontaining the intermetallic phases of Ti and Fe. The chemical and phase composition of the applied modifier was described with thefollowingformula:FeAlx–TiAlx–Al2O3. Applying the method of thermal analysis ATD, the characteristic parameters of the solidificationprocess were determined, and exo-and endothermic effects of the modifying powder on the run of the silumin solidification curves wereobserved. By the methods of light, scanning, and X-ray microscopy, the structure of alloy and the chemical composition of the dispersionhardening precipitates were examined. A change in the morphology of Al-Si eutectic from the lamellar to fibrous type was reportedtogether with changes in the form of complex eutectics of an Al-Si-Ti and Al-Si-Fe type and size reduction of primary silicon crystals.

  10. Bearing Strengths of Some Wrought-aluminum Alloys

    Science.gov (United States)

    Moore, R L; Wescoat, C

    1943-01-01

    Although a number of investigations of the bearing strength of aluminum alloys have been made, the problem remains one of considerable interest to the aircraft industry. For this reason it has seemed advisable to make additional tests of the commonly used aircraft alloys in an effort to establish a better basis for the selection of allowable bearing values. Current design practice does not recognize the effect of edge distance upon bearing strengths, and for this reason edge distance was one of the principal variables considered in this investigation. The increasing emphasis being placed upon permanent set limitations makes it essential that more information on bearing yield phenomena be obtained. The object of this investigation was to determine bearing yield and ultimate strengths of the following aluminum alloy products: 17S-T, 24S-T, Alclad 24S-T, 24S-RT, 52S-0, 52S-1/2H, 52S-H, 53S-T, and 61S-T extrusions. Ratios of these bearing properties to tensile properties were also determined.

  11. Influence of Chemical Composition on Porosity in Aluminium Alloys

    OpenAIRE

    Kucharčík L.; Brůna M.; Sládek A.

    2014-01-01

    Porosity is one of the major defects in aluminum castings, which results is a decrease of a mechanical properties. Porosity in aluminum alloys is caused by solidification shrinkage and gas segregation. The final amount of porosity in aluminium castings is mostly influenced by several factors, as amount of hydrogen in molten aluminium alloy, cooling rate, melt temperature, mold material, or solidification interval. This article deals with effect of chemical composition on porosity in Al-Si alu...

  12. Electric pulse treatment of welded joint of aluminum alloy

    Directory of Open Access Journals (Sweden)

    A.A. Mitiaev

    2013-08-01

    Full Text Available Purpose. Explanation of the redistribution effect of residual strengthes after electric pulse treatment of ark welding seam of the aluminum alloy. Methodology. Alloy on the basis of aluminium of АК8М3 type served as the research material. As a result of mechanical treatment of the ingots after alloy crystallization the plates with 10 mm thickness were obtained. After edge preparation the elements, which are being connected were butt welded using the technology of semiautomatic argon arc welding by the electrode with a diameter of 3 mm of AK-5 alloy. Metal structure of the welded joint was examined under the light microscope at a magnification of 200 and under the scanning electronic microscope «JSM-6360 LA». The Rockwell hardness (HRF was used as a strength characteristic of alloy. Hardness measuring of the phase constituents (microhardness was carried out using the device PМТ-3, with the indenter loadings 5 and 10 g. The crystalline structure parameters of alloy (dislocation density, second kind of the crystalline grid distortion and the scale of coherent scattering regions were determined using the methods of X-ray structural analysis. Electric pulse treatment (ET was carried out on the special equipment in the conditions of the DS enterprise using two modes A and В. Findings. On the basis of researches the previously obtained microhardness redistribution effect in the area of welded connection after ET was confirmed. As a result of use of the indicated treatment it was determined not only the reduction of microhardness gradient but also the simultaneous hardening effect in the certain thermal affected areas near the welding seam. During study of chemical composition of phase constituents it was discovered, that the structural changes of alloy as a result of ET first of all are caused by the redistribution of chemical elements, which form the connections themselves. By the nature of the influence the indicated treatment can be

  13. On migration of primary/peritectic interface during interrupted directional solidification of Sn-Ni peritectic alloy

    OpenAIRE

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie; Fu, Hengzhi

    2016-01-01

    The migration of the primary/peritectic interface in local isothermal condition is observed in dendritic structure of Sn?Ni peritectic alloy after experiencing interrupted directional solidification. It was observed that this migration of primary Ni3Sn2/peritectic Ni3Sn4 interface towards the primary Ni3Sn2 phase was accompanied by migration of liquid film located at this interface. The migration velocity of this interface was confirmed to be much faster than that of peritectic transformation...

  14. Textures, microstructures, anisotropy and formability of aluminum-manganese-magnesium and aluminum-magnesium alloys

    Science.gov (United States)

    Liu, Jiantao

    In this dissertation work, the microstructure and texture evolution of continuous cast (CC) and direct chill (DC) cast Al-Mn-Mg (AA 3105 and AA 3015) and Al-Mg (AA 5052) alloys during cold rolling and annealing are systematically investigated. Macrotexture analyses were based on three-dimensional orientation distribution functions (ODFs) calculated from incomplete pole figures from X-ray diffraction by using arbitrarily defined cell (ADC) and series expansion methods. A new technique, electron backscatter diffraction (EBSD), was adopted for microtexture and mesotexture investigation. The anisotropy and formability of Al-Mn-Mg and Al-Mg alloys are correlated to the texture results. For aluminum alloys studied in this work, a stronger Cube orientation is observed in DC hot band than in CC hot band after complete recrystallization. alpha and beta fibers become well developed beyond 50% cold rolling in both CC and DC aluminum alloys. The highest intensity along the beta fiber (skeleton line) is located between the Copper and the S orientations in both materials after high cold rolling reductions. In both CC and DC aluminum alloys, a cell structure develops with the indication of increasing CSL Sigma1 boundaries during the early stages of cold rolling. There is no evidence of the development of twin boundaries (Sigma3, Sigma9, Sigma27a & 27b) in either CC or DC aluminum alloys when the cold rolling reductions are less than 40%. The R and Cube textures are dominant recrystallization texture components in CC and DC AA 5052 alloys. The volume fraction of the Cube component is increased by increasing cold rolling reduction and annealing temperature but not by increasing annealing time while the volume fraction of the R component is only increased by increasing cold rolling reduction. Stronger Cube and R orientations are found at the surface layer than at half-thickness layer of cold rolled hot bands after annealing. The Cube and P textures are dominant recrystallization

  15. Chromate-free corrosion resistant conversion coatings for aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Buchheit, R.G.; Drewien, C.A.; Martinez, M.A. [Sandia National Labs., Albuquerque, NM (United States); Stoner, G.E. [Univ. of Virginia, Charlottesville, VA (United States). Dept. of Materials Science

    1995-03-01

    Inorganic polycrystalline hydrotalcite, Li{sub 2}[Al{sub 2}(OH){sub 6}]{sub 2}{center_dot}CO{sub 3}{center_dot}3H{sub 2}O, coatings can be formed on aluminum and aluminum alloys by exposure to alkaline lithium carbonate solutions. This process is conducted using methods similar to traditional chromate conversion coating procedures, but does not use or produce toxic chemicals. The coating provides anodic protection and delays the onset of pitting during anodic polarization. Cathodic reactions are also inhibited which may also contribute to corrosion protection. Recent studies have shown that corrosion resistance can be increased by sealing hydrotalcite coated surfaces to transition metal salt solutions including Ce(NO{sub 3}){sub 3}, KMnO{sub 4} and Na{sub 2}MoO{sub 4}. Results from these studies are also reported.

  16. In-Situ X-Ray Microscopy of Phase and Composition Distributions in Metal Alloys During Solidification

    Science.gov (United States)

    Kaukler, William F.; Curreri, Peter A.

    1999-01-01

    This research applies a state of the art X-ray Transmission Microscope, to image the solidification of metallic or semiconductor alloys in real-time. By employing a hard x-ray source with sub-micron dimensions, resolutions of up to 3 gm can be obtained with magnifications of over 800 X. Specimen growth conditions were optimized and the best imaging technologies applied to maintain x-ray image resolution, contrast and sensitivity. In addition, a special furnace design is required to permit controlled growth conditions and still offer maximum resolution and image contrast. We have successfully imaged in real-time: interfacial morphologies, phase growth, coalescence, incorporation of phases into the growing interface, and the solute boundary layer in the liquid at the solid-liquid inter-face. We have also measured true local growth rates and can evaluate segregation structures in the solid; a form of in-situ metallography. Composition gradients within the specimen cause vafiations in absorption of the flux such that the final image represents a spatial integral of composition (or thickness). During this study, the growth of secondary phase fibers and lameilae from eutectic and monotectic alloys have been imaged during solidification, in real-time, for the first time in bulk metal alloys. Keywords: x-ray, microscope, solidification, microfocus, real-time, microstructure

  17. Influence of Low-Frequency Vibration and Modification on Solidification and Mechanical Properties of Al-Si Casting Alloy.

    Science.gov (United States)

    Selivorstov, Vadim; Dotsenko, Yuri; Borodianskiy, Konstantin

    2017-05-20

    One of the major aims of the modern materials foundry industry is the achievement of advanced mechanical properties of metals, especially of light non-ferrous alloys such as aluminum. Usually an alloying process is applied to obtain the required properties of aluminum alloys. However, the presented work describes an alternative approach through the application of vibration treatment, modification by ultrafine powder and a combination of these two methods. Microstructural studies followed by image analysis revealed the refinement of α-Al grains with an increase in the Si network area around them. As evidence, the improvement of the mechanical properties of Al casting alloy was detected. It was found that the alloys subjected to the vibration treatment displayed an increase in tensile and yield strengths by 20% and 10%, respectively.

  18. Liquid-liquid phase separation and solidification behavior of Al55Bi36Cu9 monotectic alloy with different cooling rates

    Science.gov (United States)

    Bo, Lin; Li, Shanshan; Wang, Lin; Wu, Di; Zuo, Min; Zhao, Degang

    2018-03-01

    The cooling rate has a significant effect on the solidification behavior and microstructure of monotectic alloy. In this study, different cooling rate was designed through casting in the copper mold with different bore diameters. The effects of different cooling rate on the solidification behavior of Al55Bi36Cu9 (at.%) immiscible alloy have been investigated. The liquid-liquid phase separation of Al55Bi36Cu9 immiscible alloy melt was investigated by resistivity test. The solidification microstructure and phase analysis of Al55Bi36Cu9 immiscible alloy were performed by the SEM and XRD, respectively. The results showed that the liquid-liquid phase separation occurred in the solidification of Al55Bi36Cu9 monotectic melt from 917 °C to 653 °C. The monotectic temperature, liquid phase separation temperature and immiscibility zone of Al55Bi36Cu9 monotectic alloy was lower than those of Al-Bi binary monotectic alloy. The solidification morphology of Al55Bi36Cu9 monotectic alloy was very sensitive to the cooling rate. The Al/Bi core-shell structure formed when Al55Bi36Cu9 melt was cast in the copper mold with a 8 mm bore diameter.

  19. Corrosion fatigue of 2219-T87 aluminum alloy

    Science.gov (United States)

    Mcmillan, V. C.

    1986-01-01

    Corrosion fatigue studies were conducted on bare, chemical conversion coated, and anodized 2219-T87 aluminum alloy. These tests were performed using a rotating beam machine running at a velocity of 2500 rpm. The corrosive environments tested were distilled water, 100 ppm NaCl, and 3.5 percent NaCl. Results were compared to the endurance limit in air. An evaluation of the effect of protective coatings on corrosion fatigue was made by comparing the fatigue properties of specimens with coatings to those without.

  20. Welding of Aluminum Alloys to Steels: An Overview

    Science.gov (United States)

    2013-08-01

    51] in which the bimetal wires can be roll welded Al/ Steel strips and the welding is a kind of tricky process to have similar metals joined together...Al 1060) and steel (1Cr18Ni9Ti) were joined together using the vacuum furnace and A-Si alloy as the strip layer. The interface of the joints showed...also greatly appreciated. References [1] A. Kelkar, R. Roth, J. Clark, Automobile bodies: can aluminum be an economical alternative to steel ? , JOM

  1. Developing high strain rate superplasticity in aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Xu Cheng; Langdon, T.G. [Dept. of Aerospace and Mechanical Engineering and Materials Science, Univ. of Southern California, Los Angeles (United States); Furukawa, M. [Dept. of Technology, Fukuoka Univ. of Education (Japan); Horita, Z. [Dept. of Materials Science and Engineering, Faculty of Engineering, Kyushu Univ., Fukuoka (Japan)

    2005-07-01

    The conventional materials used in superplastic forming operations generally have grain sizes of {proportional_to}2 {mu}m or larger and they exhibit superplasticity at relatively low strain rates. Processing by equal-channel angular pressing (ECAP) produces materials having ultrafine-grain sizes, usually in the submicrometer range. If these ultrafine grains show reasonable stability at elevated temperatures, the alloys may exhibit a capability for achieving superplastic elongations at high strain rates. This paper examines the development of ultrafine-grained structures and superplastic ductilities in a spray-cast aluminum 7034 alloys through ECAP. The results show that ECAP is a very effective procedure for achieving grain refinement and superplasticity at rapid strain rates. (orig.)

  2. Solidification and casting

    CERN Document Server

    Cantor, Brian

    2002-01-01

    INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

  3. Real time observation on the solidification of strontium-modified zinc–aluminum–silicon alloys by synchrotron microradiography

    Energy Technology Data Exchange (ETDEWEB)

    Mao, Feng; Chen, Fei; Han, Qiang; Han, Jingyu [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116085 (China); Cao, Zhiqiang, E-mail: caozq@dlut.edu.cn [Laboratory of Special Processing of Raw Materials, Dalian University of Technology, Dalian 116024 (China); Wang, Tongmin, E-mail: tmwang@dlut.edu.cn [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116085 (China); Li, Tingju [Laboratory of Special Processing of Raw Materials, Dalian University of Technology, Dalian 116024 (China)

    2014-09-01

    Highlights: • The real time solidification of strontium-modified Zn–Al–Si alloys are studied. • The primary silicon has an increased growth rate with the addition of strontium. • Some eutectics are observed to nucleate away from the primary silicon. • The solidification sequence of different eutectics are described. - Abstract: The effect of strontium on the solidification of zinc–aluminum–silicon alloys has been studied. The microstructures of Zn–27%Al–3%Si alloys with different concentrations of strontium were investigated by optical microscope. The solidification processes of unmodified and strontium-modified Zn–27%Al–3%Si alloys were directly observed through the third generation Shanghai Synchrotron Radiation Facility. It was found that the nucleation of primary silicon reduced by additions of strontium, while the precipitation of eutectic silicon was promoted. Imaging experiment results showed that the precipitation temperature of primary silicon was greatly depressed (about 20 °C) while the precipitation temperature of α-Al increased (about 7 °C) by the addition of strontium. The suppressed nucleation resulted in an increased growth rate of primary silicon. The morphology of primary silicon crystals changed from a highly faceted to less faceted and more dendritic after modification, which might be caused by the higher growth rate, poisoning the layer growth mechanism and the Vertex-Linked of octahedral growth unit. Meanwhile, with the increase of cooling rate, the primary silicon became much more branched in the strontium-modified alloys. The needle-shaped eutectic silicon did not nucleate at the surface of the primary silicon in the unmodified alloys, but the coral-like eutectic silicon was found readily nucleating at the surface of primary silicon in the modified alloys due to the addition of strontium. After image processing, some eutectics were observed to nucleate overlapping with pre-existing α-Al or form in the remaining

  4. High-strength and high-RRR Al-Ni alloy for aluminum-stabilized superconductor

    CERN Document Server

    Wada, K; Sakamoto, H; Yamamoto, A; Makida, Y

    2000-01-01

    The precipitation type aluminum alloys have excellent performance as the increasing rate in electric resistivity with additives in the precipitation state is considerably low, compared to that of the aluminum alloy with additives in the solid-solution state. It is possible to enhance the mechanical strength without remarkable degradation in residual resistivity ratio (RRR) by increasing content of selected additive elements. Nickel is the suitable additive element because it has very low solubility in aluminum and low increasing rate in electric resistivity, and furthermore, nickel and aluminum form intermetallic compounds which effectively resist the motion of dislocations. First, Al-0.1wt%Ni alloy was developed for the ATLAS thin superconducting solenoid. This alloy achieved high yield strength of 79 MPa (R.T.) and 117 MPa (4.2 K) with high RRR of 490 after cold working of 21% in area reduction. These highly balanced properties could not be achieved with previously developed solid-solution aluminum alloys. ...

  5. Twinned feathery grains and related morphologies in aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Henry, S. [Compagnie de Produits Chimiques et Electrometallurgiques Pechiney, Centre de Recherches de Voreppe, 38 (France); Lab. de Metallurgie Physique, Ecole Polytechnique Federale de Lausanne (Switzerland); Rappaz, M. [Lab. de Metallurgie Physique, Ecole Polytechnique Federale de Lausanne (Switzerland)

    2000-07-01

    Al-Cu, Al-Mg and Al-Si alloys without grain refiner addition have been directionally solidified under well-controlled thermal and convection conditions. For relatively high solidification rates, several changes in the dendrite growth morphology were observed. One of the most common structure that may appear under such conditions is called ''feathery grains'' : it was demonstrated recently that this lamellar structure is constituted of left angle 110 right angle dendrites whose trunks are cut through by {l_brace}111{r_brace} twin planes. These grains undergo a selection mechanism which is similar to that occurring for regular left angle 100 right angle dendritic grains. The transition between left angle 100 right angle and left angle 110 right angle dendrite forms is progressive and morphologies that develop arms in both type of crystallographic directions can be observed. Moreover, in the case of a 5182 Al-Mg alloy, regular left angle 110 right angle dendrites, without twins, could also be obtained. This dendritic growth along left angle 110 right angle crystallographic directions is supposed to be due to a change in the anisotropy of certain properties of the alloy, such as the solid/liquid interfacial energy and/or the atom attachment kinetics. The possibility of growth along other directions than the usual left angle 100 right angle was further demonstrated by the observation of dendrites developing in an Al-Cu-Mg solidified in a Bridgman device. In this case, left angle 112 right angle trunks form and progressively change their growth direction, thus showing curved shapes. (orig.)

  6. Effect of Post Weld Heat Treatment on Corrosion Behavior of AA2014 Aluminum – Copper Alloy Electron Beam Welds

    Science.gov (United States)

    Venkata Ramana, V. S. N.; Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

    2018-03-01

    The present work pertains to the study of corrosion behavior of aluminum alloy electron beam welds. The aluminium alloy used in the present study is copper containing AA2014 alloy. Electron Beam Welding (EBW) was used to weld the alloys in annealed (O) condition. Microstructural changes across the welds were recorded and the effect of post weld heat treatment (PWHT) in T4 (Solutionized and naturally aged) condition on pitting corrosion resistance was studied. A software based PAR basic electrochemical system was used for potentio-dynamic polarization tests. From the study it is observed that weld in O condition is prone to more liquation than that of PWHT condition. This may be attributed to re-melting and solidification of excess eutectic present in the O condition of the base metal. It was also observed that slightly higher hardness values are recorded in O condition than that of PWHT condition. The pitting corrosion resistance of the PMZ/HAZ in PWHT condition is better than that of O condition. This is attributed to copper segregation at the grain boundaries of PMZ in O condition.

  7. Nucleation and Grain Refinement of 7A04 Aluminum Alloy Under a Low-Power Electromagnetic Pulse

    Science.gov (United States)

    Bai, Qingwei; Ma, Yonglin; Xing, Shuqing; Bao, Xinyu; Feng, Yanfei; Kang, Xiaolan

    2018-02-01

    The effects of a low-power electromagnetic pulse on the grain size and cooling curve of high-strength aluminum alloy 7A04 were investigated for various pulse duty cycles. This electromagnetic pulse treatment was found to effectively produce fine grains with globular crystals and a uniform microstructure for pulse duty cycles between 20 and 40%. The key factors that affected grain refinement under the electromagnetic pulse included the electromagnetic energy and the conversion frequency between \\varvec{B} and \\varvec{E} . The nucleation rate increased as the nucleation period was extended. A new kinetic condition of magnetic nucleation was explored by decreasing the critical Gibbs free energy in the electromagnetic pulse, which was more sensitive under low undercooling. In addition, the crystal orientation was controlled in such a solidification environment.

  8. Corrosion resistance of sodium sulfate coated cobalt-chromium-aluminum alloys at 900 C, 1000 C, and 1100 C

    Science.gov (United States)

    Santoro, G. J.

    1979-01-01

    The corrosion of sodium sulfate coated cobalt alloys was measured and the results compared to the cyclic oxidation of alloys with the same composition, and to the hot corrosion of compositionally equivalent nickel-base alloys. Cobalt alloys with sufficient aluminum content to form aluminum containing scales corrode less than their nickel-base counterparts. The cobalt alloys with lower aluminum levels form CoO scales and corrode more than their nickel-base counterparts which form NiO scales.

  9. Helical Feed Milling with MQL for Boring of Aluminum Alloy

    Science.gov (United States)

    Sasahara, Hiroyuki; Kawasaki, Makoto; Tsutsumi, Masaomi

    MQL is applied to the helical feed milling hole-making process of aluminum alloy. It is difficult to drill on aluminum alloy without cutting fluid because the adhesion to the tool leads to a chip jam, the tool breakage or low accuracy. By employing the helical feed milling, cutting temperature will decrease, each chip length will become short and a chip jam in a hole will be avoided, because the intermittent cutting is realized. As a result of employing the helical feed milling with MQL, it was shown that the shape error is decreased, a burr formation is decreased, machining temperature becomes low and the cutting force becomes small comparing with drilling process. Shape error by helical feed milling with MQL is comparable with that with flood coolant. In this case, small mist particle counts under 5μm, which affects working environment, are almost constant if the spindle speed varies. Scattered mist particle counts are less when MQL is employed over 20000 min-1 spindle speed comparing with the flood coolant.

  10. Formation of bands of ultrafine beryllium particles during rapid solidification of Al-Be alloys: Modeling and direct observations

    International Nuclear Information System (INIS)

    Elmer, J.W.; Tanner, L.E.; Smith, P.M.; Wall, M.A.; Aziz, M.J.

    1994-01-01

    Rapid solidification of dilute hyper-eutectic and monotectic alloys sometimes produces a dispersion of ultrafine randomly-oriented particles that lie in arrays parallel to the advancing solidification front. The authors characterize this effect in Al-Be where Be-rich particles with diameters on the order of 10 nm form in arrays spaced approximately 25 nm apart, and they present a model of macroscopically steady state but microscopically oscillatory motion of the solidification front to explain this unusual microstructure. The proposed mechanism involves; (i) the build-up of rejected solute in a diffusional boundary layer which slows down the growing crystal matrix, (2) the boundary layer composition entering a metastable liquid miscibility gap, (3) homogeneous nucleation of solute rich liquid droplets in the boundary layer, and crystallization of these droplets, and (4) growth of the matrix past the droplets and its reformation into a planar interface. The size of the Be-rich particles is limited by the beryllium supersaturation in the diffusional boundary layer. A numerical model was developed to investigate this solidification mechanism, and the results of the model are in good agreement with experimental observations of rapidly solidified Al-5 at.% Be

  11. Low-gravity homogenization and solidification of aluminum antimonide. [Apollo-Soyuz test project

    Science.gov (United States)

    Ang, C.-Y.; Lacy, L. L.

    1976-01-01

    The III-V semiconducting compound AlSb shows promise as a highly efficient solar cell material, but it has not been commercially exploited because of difficulties in compound synthesis. Liquid state homogenization and solidification of AlSb were carried out in the Apollo-Soyuz Test Project Experiment MA-044 in the hope that compositional homogeneity would be improved by negating the large density difference between the two constituents. Post-flight analysis and comparative characterization of the space-processed and ground-processed samples indicate that there are major homogeneity improvements in the low-gravity solidified material.

  12. Thermal Decoating of Aerospace Aluminum Alloys for Aircraft Recycling

    Science.gov (United States)

    Muñiz Lerma, Jose Alberto; Jung, In-Ho; Brochu, Mathieu

    2016-06-01

    Recycling of aircraft aluminum alloys can be complex due to the presence of their corrosion protection coating that includes inorganic compounds containing Cr(VI). In this study, the characterization and thermal degradation behavior of the coating on aluminum substrates coming from an aircraft destined for recycling are presented. Elements such as Sr, Cr, Si, Ba, Ti, S, C, and O were found in three different layers by EDS elemental mapping corresponding to SrCrO4, Rutile-TiO2, SiO2, and BaSO4 with an overall particle size D 50 = 1.96 µm. The thermal degradation profile analyzed by TGA showed four different stages. The temperature of complete degradation at the fourth stage occurred at 753.15 K (480 °C) at lower heating rates. At higher heating rates and holding an isotherm at the same temperature, the residence time to fully decompose the aircraft coating has been estimated as 4.0 ± 0.2 minutes. The activation energy calculated by the Flynn-Wall-Ozawa and the modified Coats-Redfern methods for multiple fraction of decomposition showed a non-constant behavior indicating the complexity of the reaction. Finally, the concentration of Cr(VI) released to the environment during thermal decoating was obtained by UV-Vis spectroscopy. It was found that 2.6 ± 0.1 µg of Cr(VI)/mm2 of aluminum substrate could be released unless adequate particle controls are used.

  13. Corrosion mechanisms of aluminum alloys in waters of low conductivity

    International Nuclear Information System (INIS)

    Haddad, Roberto E; Lanazani, Liliana; Rodriguez, Sebastian

    2006-01-01

    After completing their burn cycle, nuclear fuels in experimental reactors made with aluminum alloys have to remain for long periods in distilled water, in interim storage. While aluminum alloys are resistant to corrosion in pure water, severe deterioration occurs in elements that have been immersed for periods of up to 30 years. Pitting-like surface alterations can even occur in nuclear quality waters (conductivity below 5 μS/cm and dissolved ions content below detection thresholds) in time periods of less than one year. An important factor that could become a potential promoter of this phenomena is the presence of dust particles and others, that could settle on the metallic surface, generating a locally aggressive medium. A simple immersion experiment demonstrates that these points can become initiation sites for pitting with very low concentrations of chlorides (under 10 ppm), especially if the electrochemical potential is increased by contact with another metallic material, even staying below the pitting potential in this medium. There are several corrosion mechanisms acting simultaneously, depending on the nature of the deposits. Pitting under glass particles has been detected, which may be related to a simple crevice corrosion process. In the case of iron oxides, however, the results depend on the type of oxide. Pits more than 100 microns deep have been obtained in 7 day immersion tests, so in spent fuel storage sites these mechanisms could easily cause penetration of the 500 micron aluminum plates during the time covering the interim storage under water, which could be decades, with similar chemical conditions (CW)

  14. Physical Modeling of Plastic Working Conditions for Rods of 7xxx Series Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Dyja H.

    2017-06-01

    Full Text Available The continuing high level of demand for lightweight structural materials is the reason for the ever-growing interest in aluminum alloys. The main areas of application for aluminum alloys products are the aerospace and automotive industries. Production of profiles and structural elements from lightweight alloys gives possibility to reduce the curb weight of construction, which directly translates into among other reduction of fuel consumption and lower amount of generated exhaust gas.

  15. A three-dimensional cellular automata model coupled with finite element method and thermodynamic database for alloy solidification

    Science.gov (United States)

    Zhao, Y.; Qin, R. S.; Chen, D. F.

    2013-08-01

    A three-dimensional (3D) cellular automata (CA) model has been developed for the simulation of microstructure evolution in alloy solidification. The governing rule for the CA model is associated with the phase transition driving force which is obtained via a thermodynamic database. This determines the migration rate of the non-equilibrium solid-liquid (SL) interface and is calculated according to the local temperature and chemical composition. The curvature of the interface and the anisotropic property of the surface energy are taken into consideration. A 3D finite element (FE) method is applied for the calculation of transient heat and mass transfer. Numerical calculations for the solidification of Fe-1.5 wt% C alloy have been performed. The morphological evolution of dendrites, carbon segregation and temperature distribution in both isothermal and non-isothermal conditions are studied. The parameters affecting the growth of equiaxed and columnar dendrites are discussed. The calculated results are verified using the analytical model and previous experiments. The method provides a sophisticated approach to the solidification of multi-phase and multi-component systems.

  16. Selection of a mineral binder with potentialities for the stabilization/solidification of aluminum metal

    Science.gov (United States)

    Cau Dit Coumes, C.; Lambertin, D.; Lahalle, H.; Antonucci, P.; Cannes, C.; Delpech, S.

    2014-10-01

    In a strongly alkaline medium, such as that encountered in conventional cementitious materials based on Portland cement, aluminum metal is corroded, with continued production of hydrogen. In order to develop a mineral matrix having enhanced compatibility with aluminum, a literature review was first undertaken to identify binders capable of reducing the pore solution pH compared with Portland cement. An experimental study was then carried out to measure the hydrogen production resulting from corrosion of aluminum metal rods encapsulated in the different selected cement pastes. The best results were achieved with magnesium phosphate cement, which released very little hydrogen over the duration of the study. This production could be reduced still further by adding a corrosion inhibitor (lithium nitrate) to the mixing solution. Open circuit potential measurement and Electrochemical Impedance Spectroscopy of aluminum electrode encapsulated in two pastes based on Portland cement and magnesium phosphate cement showed different redox behaviors. In the Portland cement paste, the electrochemical data confirmed the corrosion of aluminum whereas this latter tended to a passive state in the magnesium phosphate binder.

  17. Evaluation of nano ceramic coating on radiographic defects of thin-walled AL4-4 aluminum alloy sand casting

    Directory of Open Access Journals (Sweden)

    Mansour Borouni

    2016-10-01

    Full Text Available Internal defects are among the problems in gravity casting of aluminum parts. The main internal volumetric defects are gas and shrinkage defects which form during solidification of the melt and drastically reduce the quality of the produced parts. These defects adversely affect the mechanical properties of thin walled castings parts. In this study, ceramic nanoparticles coatings were applied on the sand mold and the effect of mold coatings on the reduction of defects were investigated. X-ray radiography was used to detect defects in sand molds with ceramic nanoparticles coatings. For comparison, this test was performed on molds with micro-ceramic and graffiti coatings and uncoated sand mold. The results showed that the maximum amount of gas and shrinkage defects was observed in casting parts from AL4-1 alloy in uncoated molds. On the other hand, the minimum defects were found in molds coated with ceramic nanoparticles. It seems that the reduced defects in casting parts in molds coated with ceramic nanoparticles may be due to high thermal and chemical stability and higher heat transfer rate of the coating. These results can facilitate the production of high quality aluminum alloys parts using nanotechnology.

  18. Microstructure, corrosion behavior and cytotoxicity of biodegradable Mg-Sn implant alloys prepared by sub-rapid solidification.

    Science.gov (United States)

    Zhao, Chaoyong; Pan, Fusheng; Zhao, Shuang; Pan, Hucheng; Song, Kai; Tang, Aitao

    2015-09-01

    In this study, biodegradable Mg-Sn alloys were fabricated by sub-rapid solidification, and their microstructure, corrosion behavior and cytotoxicity were investigated by using optical microscopy, scanning electron microscopy equipped with an energy dispersive X-ray spectroscopy, X-ray diffraction, immersion test, potentiodynamic polarization test and cytotoxicity test. The results showed that the microstructure of Mg-1Sn alloy was almost equiaxed grain, while the Mg-Sn alloys with higher Sn content (Sn≥3 wt.%) displayed α-Mg dendrites, and the secondary dendrite arm spacing of the primary α-Mg decreased significantly with increasing Sn content. The Mg-Sn alloys consisted of primary α-Mg matrix, Sn-rich segregation and Mg2Sn phase, and the amount of Mg2Sn phases increased with increasing Sn content. Potentiodynamic polarization and immersion tests revealed that the corrosion rates of Mg-Sn alloys increased with increasing Sn content. Cytotoxicity test showed that Mg-1Sn and Mg-3Sn alloys were harmless to MG63 cells. These results of the present study indicated that Mg-1Sn and Mg-3Sn alloys were promising to be used as biodegradable implants. Copyright © 2015 Elsevier B.V. All rights reserved.

  19. Microstructural features of intergranular brittle fracture and cold cracking in high strength aluminum alloys

    NARCIS (Netherlands)

    Lalpoor, M.; Eskin, D. G.; ten Brink, Gert; Katgerman, L.

    2010-01-01

    Intergranular brittle fracture has been mainly observed and reported in steel alloys and precipitation hardened At-alloys where intergranular precipitates cover a major fraction of the grain boundary area. 7xxx series aluminum alloys suffer from this problem in the as-cast condition when brittle

  20. Simulation of microstructural evolution in directional solidification of Ti-45at.%Al alloy using cellular automaton method

    Directory of Open Access Journals (Sweden)

    Wang Kuangfei

    2010-02-01

    Full Text Available The microstructural evolution of Ti-45 at.%Al alloy during directional solidification was simulated by applying a solute diffusion controlled solidification model. The obtained results have shown that under high thermal gradients the stable primary spacing can be adjusted via branching or competitive growth. For dendritic structures formed under a high thermal gradient, the secondary dendrite arms are developed not very well in many cases due to the branching mechanism under a constrained dendritic growth condition. Furthermore, it has been observed that, with increasing pulling velocity, there exists a cell/dendrite transition region consisting of cells and dendrites, which varies with the thermal gradient in a contradicting way, i.e. increase of the thermal gradient leading to the decrease of the range of the transition region. The simulations agree reasonably well with experiment results.

  1. Pore Formation During Solidification of Aluminum: Reconciliation of Experimental Observations, Modeling Assumptions, and Classical Nucleation Theory

    Science.gov (United States)

    Yousefian, Pedram; Tiryakioğlu, Murat

    2018-02-01

    An in-depth discussion of pore formation is presented in this paper by first reinterpreting in situ observations reported in the literature as well as assumptions commonly made to model pore formation in aluminum castings. The physics of pore formation is reviewed through theoretical fracture pressure calculations based on classical nucleation theory for homogeneous and heterogeneous nucleation, with and without dissolved gas, i.e., hydrogen. Based on the fracture pressure for aluminum, critical pore size and the corresponding probability of vacancies clustering to form that size have been calculated using thermodynamic data reported in the literature. Calculations show that it is impossible for a pore to nucleate either homogeneously or heterogeneously in aluminum, even with dissolved hydrogen. The formation of pores in aluminum castings can only be explained by inflation of entrained surface oxide films (bifilms) under reduced pressure and/or with dissolved gas, which involves only growth, avoiding any nucleation problem. This mechanism is consistent with the reinterpretations of in situ observations as well as the assumptions made in the literature to model pore formation.

  2. Microstructural and thermal properties of piston aluminum alloy reinforced by nano-particles

    Science.gov (United States)

    Azadi, Mohammad; Safarloo, Sama; Loghman, Fatemeh; Rasouli, Roham

    2018-01-01

    Aluminum alloys have been widely utilized in engine pistons of automotive industries. Under such loading conditions, thermal stresses were applied to the piston material, due to the combustion process. Knowing the thermal behavior and microstructural properties of the material has an important rule for designers. Besides, the used material should withstand these thermal expansions and one way to increase this thermal strength is to add nano-particles for reinforcing the material. In the present article, the thermal behavior of piston aluminum alloys has been analyzed. This objective has been performed by thermal dilatometric measuring to find the thermal expansion coefficient. Then, the effect of adding nano-particles for reinforcing the aluminum alloy has been also investigated. In addition, the distribution of nano-particles in the aluminum matrix was also studied by the field emission scanning electron microscopy (FE-SEM). Besides, the microstructure of the piston aluminum alloy, with and without SiO2 nano-particles, was investigated.

  3. Divorced eutectic in a HPDC magnesium-aluminum alloy

    International Nuclear Information System (INIS)

    Barbagallo, S.; Laukli, H.I.; Lohne, O.; Cerri, E.

    2004-01-01

    The morphology of the eutectic in a thin-wall high pressure die cast (HPDC) U-shape AM60 magnesium box was investigated by light microscope, SEM, TEM and EPMA. The extremely fast cooling rate taking place in the solidification process produces a highly segregated zone near the boundaries of small grains and a fine distribution of β particles, which is typical of a completely divorced eutectic. It was shown that the segregated zone is coherent with the primary α-Mg grain core even if the increased aluminium content produces a deformation of the hexagonal crystal lattice, which was estimated through diffraction patterns (SADP). The variation of the alloying elements content through the grain boundaries was shown by means of EPMA line scanning. The β particle composition was quantitatively investigated and the results show that, in comparison with the equilibrium phase diagram, the non-equilibrium phase boundary of the Mg 17 Al 12 region is moved some percent towards the lower aluminium content, at the high cooling rate that occurs in high pressure die castings. The cubic structure of the β phase was revealed by diffraction pattern. The presence of small Al-Mn particles both inside the grain and in the boundary region was also put in evidence by TEM

  4. A modified Johnson–Cook model of dynamic tensile behaviors for 7075-T6 aluminum alloy

    International Nuclear Information System (INIS)

    Zhang, Ding-Ni; Shangguan, Qian-Qian; Xie, Can-Jun; Liu, Fu

    2015-01-01

    Highlights: • The dynamic mechanical behaviors at various strain rates were measured. • The strain rate hardening effect of 7075-T6 aluminum alloy is significant. • A new Johnson–Cook constitutive model of 7075-T6 aluminum alloy was obtained. • Numerical simulations of tensile tests at different rates were conducted. • Accuracy of the modified Johnson–Cook constitutive equation was proved. - Abstract: The dynamic mechanical behaviors of 7075-T6 aluminum alloy at various strain rates were measured by dynamic tensile tests using the electronic universal testing machine, high velocity testing system and split Hopkinson tensile bar (SHTB). Stress–strain curves at different rates were obtained. The results show that the strain rate hardening effect of 7075-T6 aluminum alloy is significant. By modifying the strain rate hardening term in the Johnson–Cook constitutive model, a new Johnson–Cook (JC) constitutive model of 7075-T6 aluminum alloy was obtained. The improved Johnson–Cook model matched the experiment results very well. With the Johnson–Cook constitutive model, numerical simulations of tensile tests at different rates for 7075-T6 aluminum alloy were conducted. According to tensile loading and stress–strain relation of 7075-T6 aluminum alloy, calculation results were compared with experimental results. Accuracy of the modified Johnson–Cook constitutive equation was further proved

  5. Optical Properties And Thermal Stability Of Single-Point Diamond-Machined Aluminum Alloys

    Science.gov (United States)

    Ogloza, A. A.; Decker, D. L.; Archibald, P. C.; O'Connor, D. A.; Bueltmann, E. R.

    1989-01-01

    This paper presents the results of diamond-turned surfaces of a wide range of aluminum alloys. The alloys machined included a sand-cast A201 alloy manufactured by Specialty Aluminum Inc., conventionally extruded plate alloys 2024, 3003, 5052, 6061, 7075, and for comparison as a best and worst case possible a high-purity aluminum single crystal, and tooling plate. The surfaces were obtained by diamond single-point machining using an interferometrically controlled two-axis, air-bearing lathe. The effect of tool-rake angle and machining fluid on surface quality is examined. Surface characterization was performed by Nomarski microscopy and noncontact optical surface profilometry. The optical properties measured included absolute reflectance at 3.8 μm, total integrated scatter at 752.5 nm, and bidirectional reflection distribution function measurements at 632.8 nm. The dimensional stability of the aluminum alloys subject to thermal cycling is examined.

  6. Mechanical properties of friction stir welded aluminum alloys 5083 and 5383

    Directory of Open Access Journals (Sweden)

    Jeom Kee Paik

    2009-09-01

    Full Text Available The use of high-strength aluminum alloys is increasing in shipbuilding industry, particularly for the design and construction of war ships, littoral surface craft and combat ships, and fast passenger ships. While various welding methods are used today to fabricate aluminum ship structures, namely gas metallic arc welding (GMAW, laser welding and friction stir welding (FSW, FSW technology has been recognized to have many advantages for the construction of aluminum structures, as it is a low-cost welding process. In the present study, mechanical properties of friction stir welded aluminum alloys are examined experimentally. Tensile testing is undertaken on dog-bone type test specimen for aluminum alloys 5083 and 5383. The test specimen includes friction stir welded material between identical alloys and also dissimilar alloys, as well as unwelded (base alloys. Mechanical properties of fusion welded aluminum alloys are also tested and compared with those of friction stir welded alloys. The insights developed from the present study are documented together with details of the test database. Part of the present study was obtained from the Ship Structure Committee project SR-1454 (Paik, 2009, jointly funded by its member agencies.

  7. Mechanical Properties of Friction Stir Welded Aluminum Alloys 5083 and 5383

    Science.gov (United States)

    Paik, Jeoom Kee

    2009-09-01

    The use of high-strength aluminum alloys is increasing in shipbuilding industry, particularly for the design and construction of war ships, littoral surface craft and combat ships, and fast passenger ships. While various welding methods are used today to fabricate aluminum ship structures, namely gas metallic arc welding (GMAW), laser welding and friction stir welding (FSW), FSW technology has been recognized to have many advantages for the construction of aluminum structures, as it is a low-cost welding process. In the present study, mechanical properties of friction stir welded aluminum alloys are examined experimentally. Tensile testing is undertaken on dog-bone type test specimen for aluminum alloys 5083 and 5383. The test specimen includes friction stir welded material between identical alloys and also dissimilar alloys, as well as unwelded (base) alloys. Mechanical properties of fusion welded aluminum alloys are also tested and compared with those of friction stir welded alloys. The insights developed from the present study are documented together with details of the test database. Part of the present study was obtained from the Ship Structure Committee project SR-1454 (Paik, 2009), jointly funded by its member agencies

  8. EBSD Study on the Effect of a Strong Axial Magnetic Field on the Microstructure and Crystallography of Al-Ni Alloys During Solidification

    Science.gov (United States)

    Li, Xi; Fautrelle, Yves; Gagnoud, Annie; Moreau, Rene; Du, Dafan; Ren, Zhongming; Lu, Xionggang

    2016-03-01

    The effect of a strong magnetic field on the microstructure and crystallography of the primary and eutectic Al3Ni phases in Al-Ni alloys was investigated by using EBSD. The results show that the magnetic field significantly affected the microstructures and crystallography during both volume and directional solidification. As a result, the Al3Ni primary phases were aligned with the crystal direction along the magnetic field and formed a layer-like structure. The magnetic field intensity, solidification temperature, growth speed, and alloy composition played important roles during the alignment process of the Al3Ni primary phase. Indeed, the alignment degree increased with the magnetic field and the solidification temperature during normal solidification. Moreover, the effect of the magnetic field on the crystallography of the Al-Al3Ni eutectic in the Al-Ni alloys was also studied. The applied magnetic field modified the orientation of the preferred growth direction of the Al3Ni eutectic fiber and the crystallographic orientation relationship of the Al-Al3Ni eutectic. The orientation of the preferred growth direction of the Al3Ni eutectic fiber depended mainly on the solidification direction and the alignment of the Al3Ni primary phase. Furthermore, a method for controlling the crystallization process by adjusting the angle between the solidification direction and the magnetic field was proposed.

  9. Applications of pattern recognition in aluminum alloy texture characterization

    Science.gov (United States)

    Liu, Guizhong; Rehbein, D. K.; Foley, James C.; Thompson, R. B.

    2000-05-01

    This paper presents a methodology to extract texture information in Aluminum alloys using pattern recognition algorithm. The orientation of the samples can be obtained by the orientation Image Microscope (OIM) technique. The ISO DATA pattern recognition algorithm is implemented to classify the OIM data into different clusters. Based on the classification results, the probability density function (pdf) is estimated. Then, the pdf is expanded as a series of Legendre functions with coefficients, i.e., the orientation distribution coefficients (ODC) as texture parameters. Three of these ODC's are of special interests, namely W400, W420, and W440. This paper includes results from ultrasonic NDE and this novel algorithm.—Ames Laboratory is operated for U.S. Department of Energy by Iowa State University under Contract W-7405-ENG-82. This work was supported by the Office of Basic Energy Sciences as a part of the Center of Excellence of the Synthesis and Processing of Advanced Materials.

  10. Standard guide for conducting exfoliation corrosion tests in aluminum alloys

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    1992-01-01

    1.1 This guide differs from the usual ASTM standard in that it does not address a specific test. Rather, it is an introductory guide for new users of other standard exfoliation test methods, (see Terminology G 15 for definition of exfoliation). 1.2 This guide covers aspects of specimen preparation, exposure, inspection, and evaluation for conducting exfoliation tests on aluminum alloys in both laboratory accelerated environments and in natural, outdoor atmospheres. The intent is to clarify any gaps in existent test methods. 1.3 The values stated in SI units are to be regarded as the standard. The inch-pound units given in parentheses are for information only. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  11. Improved stress corrosion cracking resistance of a novel biodegradable EW62 magnesium alloy by rapid solidification, in simulated electrolytes.

    Science.gov (United States)

    Hakimi, O; Aghion, E; Goldman, J

    2015-06-01

    The high corrosion rate of magnesium (Mg) and Mg-alloys precludes their widespread acceptance as implantable biomaterials. Here, we investigated the potential for rapid solidification (RS) to increase the stress corrosion cracking (SCC) resistance of a novel Mg alloy, Mg-6%Nd-2%Y-0.5%Zr (EW62), in comparison to its conventionally cast (CC) counterpart. RS ribbons were extrusion consolidated in order to generate bioimplant-relevant geometries for testing and practical use. Microstructural characteristics were examined by SEM. Corrosion rates were calculated based upon hydrogen evolution during immersion testing. The surface layer of the tested alloys was analyzed by X-ray photoelectron spectroscopy (XPS). Stress corrosion resistance was assessed by slow strain rate testing and fractography. The results indicate that the corrosion resistance of the RS alloy is significantly improved relative to the CC alloy due to a supersaturated Nd enrichment that increases the Nd2O3 content in the external oxide layer, as well as a more homogeneous structure and reduced grain size. These improvements contributed to the reduced formation of hydrogen gas and hydrogen embrittlement, which reduced the SCC sensitivity relative to the CC alloy. Therefore, EW62 in the form of a rapidly solidified extruded structure may serve as a biodegradable implant for biomedical applications. Copyright © 2015 Elsevier B.V. All rights reserved.

  12. Real-time synchrotron x-ray observations of equiaxed solidification of aluminium alloys and implications for modelling

    Science.gov (United States)

    Prasad, A.; Liotti, E.; McDonald, S. D.; Nogita, K.; Yasuda, H.; Grant, P. S.; StJohn, D. H.

    2015-06-01

    Recently, in-situ observations were carried out by synchrotron X-ray radiography to observe the nucleation and growth in Al alloys during solidification. The nucleation and grain formation of a range of Al-Si and Al-Cu binary alloys were studied. When grain refiner was added to the alloys, the location of the nucleation events was readily observed. Once nucleation began it continued to occur in a wave of events with the movement of the temperature gradient across the field of view due to cooling. Other features observed were the settling of the primary phase grains in the Al-Si alloys and floating in the Al-Cu alloys, the effects of convection with marked fluctuation of the growth rate of the solid-liquid interface in the Al-Si alloys, and an absence of fragmentation. The microstructures are typical of those produced in the equiaxed zone of actual castings. These observations are compared with predictions arising from the Interdependence model. The results from this comparison have implications for further refinement of the model and simulation and modelling approaches in general. These implications will be discussed.

  13. Laser Surface Alloying of Copper, Manganese, and Magnesium with Pure Aluminum Substrate

    Science.gov (United States)

    Jiru, Woldetinsay G.; Sankar, M. Ravi; Dixit, Uday S.

    2016-03-01

    Laser surface alloying is one of the recent technologies used in the manufacturing sector for improving the surface properties of the metals. Light weight materials like aluminum alloys, titanium alloys, and magnesium alloys are used in the locomotive, aerospace, and structural applications. In the present work, an experimental study was conducted to improve the surface hardness of commercially pure aluminum plate. CO2 laser is used to melt pre-placed powders of pure copper, manganese, and magnesium. Microstructure of alloyed surface was analyzed using optical microscope. The best surface alloying was obtained at the optimum values of laser parameters, viz., laser power, scan speed, and laser beam diameter. In the alloyed region, microhardness increased from 30 HV0.5 to 430 HV0.5, while it was 60 HV0.5 in the heat-affected region. Tensile tests revealed some reduction in the strength and total elongation due to alloying. On the other hand, corrosion resistance improved.

  14. Investigation on some factors affecting crack formation in high resistance aluminum alloys

    Directory of Open Access Journals (Sweden)

    A. Brotzu

    2017-10-01

    Full Text Available Aluminum alloys having good mechanical properties are Al-ZnMg alloys (7xxx and Al-Cu-Li alloys (Weldalite. These alloys may be subjected to stress corrosion cracking. In order to overcome this problem the Al 7050 alloy has been developed and it is widely used for aerospace applications. Despite that, some components made of this alloy cracked during the manufacturing process including machining and chemical anodization. In a previous work cracked Al 7050 components have been analyzed in order to identify possible causes of crack formation. In this work the susceptibility of this alloy to intergranular corrosion has been analysed and compared with that of other high resistance aluminum alloys

  15. Water and oil wettability of anodized 6016 aluminum alloy surface

    Science.gov (United States)

    Rodrigues, S. P.; Alves, C. F. Almeida; Cavaleiro, A.; Carvalho, S.

    2017-11-01

    This paper reports on the control of wettability behaviour of a 6000 series aluminum (Al) alloy surface (Al6016-T4), which is widely used in the automotive and aerospace industries. In order to induce the surface micro-nanostructuring of the surface, a combination of prior mechanical polishing steps followed by anodization process with different conditions was used. The surface polishing with sandpaper grit size 1000 promoted aligned grooves on the surface leading to static water contact angle (WCA) of 91° and oil (α-bromonaphthalene) contact angle (OCA) of 32°, indicating a slightly hydrophobic and oleophilic character. H2SO4 and H3PO4 acid electrolytes were used to grow aluminum oxide layers (Al2O3) by anodization, working at 15 V/18° C and 100 V/0 °C, respectively, in one or two-steps configuration. Overall, the anodization results showed that the structured Al surfaces were hydrophilic and oleophilic-like with both WCA and OCA below 90°. The one-step configuration led to a dimple-shaped Al alloy surface with small diameter of around 31 nm, in case of H2SO4, and with larger diameters of around 223 nm in case of H3PO4. The larger dimples achieved with H3PO4 electrolyte allowed to reach a slight hydrophobic surface. The thicker porous Al oxide layers, produced by anodization in two-step configuration, revealed that the liquids can penetrate easily inside the non-ordered porous structures and, thus, the surface wettability tended to superhydrophilic and superoleophilic character (CA mechanisms of porous structures, was broken. Moreover, thicker oxide layers with narrow pores of about 29 nm diameter allowed to achieve WCA mechanical components or in water-oil separation process.

  16. Fatigue Crack-Growth Resistance of Aluminum Alloys Under Spectrum Loading. Volume 2. Aluminum Lithium Alloys.

    Science.gov (United States)

    1985-12-01

    Bretz (Alcoa) 13a. TYPE OF REPORT 13b. TIME COVERED 14 DATE OF REPORT IYr . Mo.. Daye IS. PAGE COUNT Technical Report FROM 30Segt82 TO _1 Ma85 DECEMBER...alloy for both constant-amplitude loading and two F-18 load spectrums. One of the spectrums was dominated by tension loads ( TD ) and the other spectrum...indicating contact between the opposing fracture surfaces. Several observations can be made based on the TD and TC spectrum FCP test results: 1. The fatigue

  17. Long-term strategies for increased recycling of automotive aluminum and its alloying elements.

    Science.gov (United States)

    Løvik, Amund N; Modaresi, Roja; Müller, Daniel B

    2014-04-15

    Aluminum recycling currently occurs in a cascading fashion, where some alloys, used in a limited number of applications, absorb most of the end-of-life scrap. An expected increase in scrap supply in coming decades necessitates restructuring of the aluminum cycle to open up new recycling paths for alloys and avoid a potential scrap surplus. This paper explores various interventions in end-of-life management and recycling of automotive aluminum, using a dynamic substance flow analysis model of aluminum and its alloying elements with resolution on component and alloy level (vehicle-component-alloy-element model). It was found that increased component dismantling before vehicle shredding can be an effective, so far underestimated, intervention in the medium term, especially if combined with development of safety-relevant components such as wheels from secondary material. In the long term, automatic alloy sorting technologies are most likely required, but could at the same time reduce the need for magnesium removal in refining. Cooperation between the primary and secondary aluminum industries, the automotive industry, and end-of-life vehicle dismantlers is therefore essential to ensure continued recycling of automotive aluminum and its alloying elements.

  18. Study on Friction and Wear Characteristics of Aluminum Alloy Hydraulic Valve Body and Its Antiwear Mechanism

    Directory of Open Access Journals (Sweden)

    Rong Li

    2017-03-01

    Full Text Available In order for the working status of the aluminum alloyed hydraulic valve body to be controlled in actual conditions, a new friction and wear design device was designed for the cast iron and aluminum alloyed valve bodies comparison under the same conditions. The results displayed that: (1 The oil leakage of the aluminum alloyed hydraulic valve body was higher than the corresponding oil leakage of the iron body during the initial running stage. Besides during a later running stage, the oil leakage of the aluminum alloyed body was lower than corresponding oil leakage of the iron body; (2 The actual oil leakage of different materials consisted of two parts: the foundation leakage that was the leakage of the valve without wear and wear leakage that was caused by the worn valve body; (3 The aluminum alloyed valve could rely on the dust filling furrow and melting mechanism that led the body surface to retain dynamic balance, resulting in the valve leakage preservation at a low level. The aluminum alloy modified valve body can meet the requirements of hydraulic leakage under pressure, possibly constituting this alloy suitable for hydraulic valve body manufacturing.

  19. Microstructural evolution of nanostructure 7075 aluminum alloy during isothermal annealing

    Energy Technology Data Exchange (ETDEWEB)

    Yazdian, N. [Department of Materials Engineering, Nanotechnology and Advanced Materials Institute, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Karimzadeh, F., E-mail: karimzadeh_f@cc.iut.ac.i [Department of Materials Engineering, Nanotechnology and Advanced Materials Institute, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Tavoosi, M. [Department of Materials Engineering, Nanotechnology and Advanced Materials Institute, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of)

    2010-03-18

    This work focuses on structural changes of nanostructure 7075 aluminum alloy (Al7075) during isothermal annealing. Nanostructured Al7075 was synthesized by mechanical alloying. The produced structure was isothermally heat-treated at 125-500 {sup o}C for 1-3 h under argon atmosphere. The as-milled and annealed powders were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results showed that after 15 h of milling, an Al-Zn-Mg-Cu supersaturated solid solution with a grain size of 35 nm was obtained. By increasing the milling time up to 15 h, the MgZn phase precipitated from supersaturated solid solution. Large variety of precipitants including MgZn, MgZn{sub 2} (at temperatures range between 200 and 400 {sup o}C), AlCuMg and Al{sub 2}Cu (at temperatures range between 300 and 500 {sup o}C) were formed during isothermal annealing.

  20. Solidification of AM and AZ magnesium alloys characterized by heat-transfer modeled thermal and calorimetric analysis and microsegregation study of directionally solidified microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Mirkovic, Djordje

    2008-05-09

    The micro-scale solidification of commercial Mg alloys of the AZ and AM series is in the focus of the present thesis. Two approaches of investigating solidification are implemented, complementary regarding temperature gradient and solidification rate, and also with respect to the generated microstructure. The first approach considers solidification under a negligible spatial temperature gradient. Here the solidification curves, i.e. fraction solid versus temperature, were determined by developing an improved heat-transfer modeling applicable on both differential thermal analysis (DTA) and differential scanning calorimetry (DSC) signals. The correlation between solidification enthalpy and fraction solid during solidification was tested in detail. A better evaluation of the measured DTA and DSC signals is attained through an independent measurement of the time constant as function of temperature for the applied equipment. A further improvement is achieved through a more impartial interpretation of the measured curves. Both improvements enable a better desmearing of measured signals and reduce the error induced by the operator. The novel tantalum encapsulation enabled appropriate handling of challenging Mg-alloys. The viability and limitations of thermal analysis in general to determine start and end of solidification of AZ magnesium alloys was also studied. The second approach is based on directional solidification in a high temperature gradient and at constant solidification rate, achieved by the Bridgman technique. The resulting dendritic microstructure and inherent microsegregation are studied in this work. The solute profiles, i.e. solute content versus solid phase fraction during solidification, are determined by an advanced treatment of the EPMA data. Problems that are demonstrated in this work are Al-loss and melt pollution due to reaction with typical sample container material made of unprotected steel. The development of an optimized boron nitride (BN

  1. Aerospace Patented High-Strength Aluminum Alloy Used in Commercial Industries

    Science.gov (United States)

    2004-01-01

    NASA structural materials engineer, Jonathan Lee, displays blocks and pistons as examples of some of the uses for NASA's patented high-strength aluminum alloy originally developed at Marshall Space Flight Center in Huntsville, Alabama. NASA desired an alloy for aerospace applications with higher strength and wear-resistance at elevated temperatures. The alloy is a solution to reduce costs of aluminum engine pistons and lower engine emissions for the automobile industry. The Boats and Outboard Engines Division at Bombardier Recreational Products of Sturtevant, Wisconsin is using the alloy for pistons in its Evinrude E-Tec outboard engine line.

  2. Discharge behaviors during plasma electrolytic oxidation on aluminum alloy

    International Nuclear Information System (INIS)

    Liu, Run; Wu, Jie; Xue, Wenbin; Qu, Yao; Yang, Chaolin; Wang, Bin; Wu, Xianying

    2014-01-01

    A plasma electrolytic oxidation (PEO) process was performed on the 2024 aluminum alloy in silicate electrolyte to fabricate ceramic coatings under a constant voltage. Optical emission spectroscopy (OES) was employed to evaluate the characteristics of plasma discharge during PEO process. The plasma electron temperature and density were obtained by analyzing the spectral lines of OES, and the atomic ionization degree in discharge zone was calculated in terms of Saha thermal ionization equation. The illumination intensity of plasma discharge and the temperature in the interior of alloy were measured. Combining the surface morphology and cross-sectional microstructure with the optical emission spectra and illumination at different discharge stage, a discharge model in the growth of PEO ceramic coatings was proposed. It is found that there are two discharge modes of type A with small spark size and type B with large spark size, and the latter only appears in the intermediate stage of PEO process. The illumination intensity has a maximum value in the initial stage of oxidation with many sparks of discharge type A. The electron temperature in plasma discharge zone is about 3000 K–7000 K and atomic ionization degree of Al is about 2.0 × 10 −5 –7.2 × 10 −3 , which depend on discharge stage. The discharge type B plays a key role on the electron temperature and atomic ionization degree. The electron density keeps stable in the range of about 8.5 × 10 21  m −3 –2.6 × 10 22  m −3 . - Highlights: • The characteristics of PEO plasma discharge was evaluated by OES. • Electron temperature, concentration, atomic ionization degree were calculated. • Discharge model for the growth of PEO coatings was proposed. • Temperature in the interior of alloy during PEO process was measured

  3. Minimum quantity lubrication machining of aluminum and magnesium alloys

    Science.gov (United States)

    Bhowmick, Sukanta

    2011-12-01

    The use of minimum quantity lubrication (MQL) machining, i.e. drilling and tapping of aluminum and magnesium alloys using very low quantities of cutting fluids was studied and the MQL machining performance was compared to dry and conventional flooded conditions. An experimental drilling station with an MQL system was built to measure torque and thrust force responses. Uncoated and diamond-like carbon (DLC) coated HSS drills were tested against 319 Al and AZ91 alloys using 10--50 ml/h of distilled water (H 2O-MQL) and a fatty acid based MQL agent (FA-MQL). The results indicated that H2O-MQL used in conjunction with non-hydrogenated DLC (NH-DLC) coatings reduced the average torque and thrust-force compared to dry cutting and achieved a performance comparable with conventional flooded drilling. At least 103 holes could be drilled using NH-DLC in H2O-MQL and uncoated HSS in FA-MQL in drilling of both 319 Al and AZ91. MQL drilling and tapping provided a stable machining performance, which was evident from the uniform torque and force patterns and also resulted in desirable hole surface, thread quality and chip segments. The maximum temperature generated in the workpiece during MQL machining was lower than that observed in dry drilling and tapping, and comparable to flooded conditions. The mechanical properties of the material adjacent to drilled holes, as evaluated through plastic strain and hardness measurements, revealed a notable softening in case of dry drilling, with magnesium alloys exhibiting a recrystallized grain zone, but not for MQL drilling. Softened aluminum and magnesium promoted adhesion to the tools resulted built-up edge formation and consequently high torques and thrust-forces were generated. NH-DLC coatings' low COF in H 2O-MQL against 319 Al (0.10) and AZ91 (0.12) compared to uncoated HSS (0.63 and 0.65) limited the temperature increase during NH-DLC in H2 O-MQL drilling and hence both torques and thrust forces were effectively reduced.

  4. Iron-niobium-aluminum alloy having high-temperature corrosion resistance

    Science.gov (United States)

    Hsu, Huey S.

    1988-04-14

    An alloy for use in high temperature sulfur and oxygen containing environments, having aluminum for oxygen resistance, niobium for sulfur resistance and the balance iron, is discussed. 4 figs., 2 tabs.

  5. Demonstration of the Impact of Thermomagnetic Processing on Cast Aluminum Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ludtka, Gerard Michael [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Murphy, Bart L. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Rios, Orlando [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kesler, Michael S. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Henderson, Hunter B. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-10-01

    This project builds on an earlier Manufacturing Demonstration Facility Technical Collaboration phase 1 project to investigate application of high magnetic fields during solution heat treating and aging of three different cast aluminum alloys.

  6. Corrosion of Aluminum Alloys in the Presence of Fire-Retardant Aircraft Interior Materials

    Science.gov (United States)

    1995-10-01

    This research project was to evaluate the potential for fire-retardant materials used in aircraft interiors to cause corrosion of aluminum structural alloys. Service Difficulty Reports (SDR's) were reviewed for several aircraft types, and the most fr...

  7. Fatigue and Fracture Characterization of Aircraft Aluminum Alloys Damaged by Prior Corrosion

    National Research Council Canada - National Science Library

    Baldwin, J

    2002-01-01

    At the time of the initiation of this project, there was no comprehensive data describing corrosion's effect on the fatigue and fracture behavior of aluminum alloys typically found in aging aircraft...

  8. Outdoor Exposure Results for Pretreated and Topcoated Aluminum Armor Alloys 2519, 5083, 7039

    National Research Council Canada - National Science Library

    Kelly, John

    2004-01-01

    ...) are risks to both human health and the environment. One of the mainstays in corrosion prevention of aluminum alloys has been the use of chromate conversion coatings to promote adhesion and inhibit corrosion...

  9. Finite Element Simulation of Plastic Joining Processes of Steel and Aluminum Alloy Sheets

    Science.gov (United States)

    Mori, K.; Abe, Y.; Kato, T.

    2007-05-01

    Various high tensile strength steel sheets and an aluminum alloy sheet were joined with a self-piercing rivet. It is not easy to weld the aluminum alloy sheet and high tensile strength sheets by means of conventional resistance welding because of very different melting points. To obtain optimum joining conditions, joining defects were categorized into separation of the sheets and an inner fracture. The joining range of ultra high tensile strength steel and aluminum alloy sheets was extended by means of dies optimized by finite element simulation. The joint strength is greatly influenced by not only the strength of the sheets and rivets but also the ratio of the thickness of the lower sheet to the total thickness. In addition, mechanical clinching of high strength steel and aluminum alloy sheets was simulated.

  10. Fretting Wear-Resistant, Micro-Arc Oxidation Coatings for Aluminum and Titanium Alloy Bearings (Preprint)

    National Research Council Canada - National Science Library

    Choppy, K. J; Kovar, R. F; Cushman, B. M

    2007-01-01

    .... Aluminum and titanium alloys are used as replacements for steel in gear boxes of aircraft and helicopters in both military and commercial air vehicles, due to their low density, mechanical strength...

  11. Analysis of the Transition in Deformation Mechanisms in Superplastic 5083 Aluminum Alloys by Orientation Imaging Microscopy

    National Research Council Canada - National Science Library

    Harrell, James

    2001-01-01

    Recently developed Orientation Imaging Microscopy (OIM) methods have been applied to the analysis of microstructure and microtexture of 5083 aluminum alloy materials that have been processed to enable superplasticity...

  12. The Bearing Strength and Fracture Behavior of Bolted Connections in Two Aluminum Alloys

    Science.gov (United States)

    Tinl, N.; Menzemer, C. C.; Manigandan, K.; Srivatsan, T. S.

    2013-11-01

    In this paper, the bearing capacity, taken as a combination of strength, elongation, and failure by fracture characteristics of bolt holes in two aluminum alloys, 5052-H32 and 6061-T6, that were deformed in uniaxial tension is presented and discussed. The specific role played by bolt hole confinement on the bearing capacity of each aluminum alloy is highlighted. An increase in the bearing ratio caused plastic deformation around the holes to gradually increase. For both the chosen aluminum alloys the average bearing ratio at the time of failure of the test sample was found to vary with end distance. The experimentally determined strength was observably larger than the calculated bearing strength obtained using guaranteed minimum mechanical properties and recommended mathematical relationships. The nature of final fracture of each aluminum alloy is carefully examined and the intrinsic features present on the fracture surface are rationalized in concurrence with macroscopic mechanical response.

  13. Aluminum-Lithium Alloy 2050 for Reduced-Weight, Increased-Stiffness Space Structures, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Touchstone Research Laboratory, along with Alcan Rolled Products -- Ravenswood WV, has identified the Aluminum-Lithium Alloy 2050 as a potentially game-changing...

  14. Wear resistance analysis of the aluminum 7075 alloy and the nanostructured aluminum 7075 - silver nanoparticles composites

    Directory of Open Access Journals (Sweden)

    Estrada-Ruiz R.H.

    2016-01-01

    Full Text Available Nanostructured composites of the aluminum 7075 alloy and carbon-coated silver nanoparticles were synthetized by the mechanical milling technique using a high-energy mill SPEX 8000M; the powders generated were compacted, sintered and hot-extruded to produce 1 cm-diameter bars. The composites were then subjected to a wear test using a pin-on-disc device to validate the hypothesis that second phase-ductile nanometric particles homogenously distributed throughout the metalmatrix improve the wear resistance of the material. It was found that silver nanoparticles prevent the wear of the material by acting as an obstacle to dislocations movement during the plastic deformation of the contact surface, as well as a solid lubricant when these are separated from the metal-matrix.

  15. Fabrication of Aluminum Tubes Filled with Aluminum Alloy Foam by Friction Welding

    Directory of Open Access Journals (Sweden)

    Yoshihiko Hangai

    2015-10-01

    Full Text Available Aluminum foam is usually used as the core of composite materials by combining it with dense materials, such as in Al foam core sandwich panels and Al-foam-filled tubes, owing to its low tensile and bending strengths. In this study, all-Al foam-filled tubes consisting of ADC12 Al-Si-Cu die-cast aluminum alloy foam and a dense A1050 commercially pure Al tube with metal bonding were fabricated by friction welding. First, it was found that the ADC12 precursor was firmly bonded throughout the inner wall of the A1050 tube without a gap between the precursor and the tube by friction welding. No deformation of the tube or foaming of the precursor was observed during the friction welding. Next, it was shown that by heat treatment of an ADC12-precursor-bonded A1050 tube, gases generated by the decomposition of the blowing agent expand the softened ADC12 to produce the ADC12 foam interior of the dense A1050 tube. A holding time during the foaming process of approximately tH = 8.5 min with a holding temperature of 948 K was found to be suitable for obtaining a sound ADC12-foam-filled A1050 tube with sufficient foaming, almost uniform pore structures over the entire specimen, and no deformation or reduction in the thickness of the tube.

  16. Phase-field modeling of microstructural pattern formation during directional solidification of peritectic alloys without morphological instability

    International Nuclear Information System (INIS)

    Shing Lo, Tak; Karma, Alain; Plapp, Mathis

    2001-01-01

    During the directional solidification of peritectic alloys, two stable solid phases (parent and peritectic) grow competitively into a metastable liquid phase of larger impurity content than either solid phase. When the parent or both solid phases are morphologically unstable, i.e., for a small temperature gradient/growth rate ratio (G/v p ), one solid phase usually outgrows and covers the other phase, leading to a cellular-dendritic array structure closely analogous to the one formed during monophase solidification of a dilute binary alloy. In contrast, when G/v p is large enough for both phases to be morphologically stable, the formation of the microstructure becomes controlled by a subtle interplay between the nucleation and growth of the two solid phases. The structures that have been observed in this regime (in small samples where convection effects are suppressed) include alternate layers (bands) of the parent and peritectic phases perpendicular to the growth direction, which are formed by alternate nucleation and lateral spreading of one phase onto the other as proposed in a recent model [R. Trivedi, Metall. Mater. Trans. A 26, 1 (1995)], as well as partially filled bands (islands), where the peritectic phase does not fully cover the parent phase which grows continuously. We develop a phase-field model of peritectic solidification that incorporates nucleation processes in order to explore the formation of these structures. Simulations of this model shed light on the morphology transition from islands to bands, the dynamics of spreading of the peritectic phase on the parent phase following nucleation, which turns out to be characterized by a remarkably constant acceleration, and the types of growth morphology that one might expect to observe in large samples under purely diffusive growth conditions

  17. Microstructure characteristics of Ni-43Ti-4Al-2Nb-2Hf alloy prepared by conventional casting and directional solidification

    Directory of Open Access Journals (Sweden)

    Zhou Lei

    2012-05-01

    Full Text Available To further investigate the microstructure characteristic and solidification mechanism, so as to provide knowledge for the microstructure control of a NiTi-Al based high-temperature structural material, the microstructure of Ni-43Ti-4Al-2Nb-2Hf (at.% alloy ingots prepared by conventional casting (arc-melting and directional solidification (DS at various drawing velocities (2 mm·min-1, 18 mm·min-1, 30 mm·min-1 and 60 mm·min-1, respectively was investigated by means of electron probe microanalyses. Experimental results reveal that the microstructures are composed of NiTi matrix phase, β-Nb phase and Ti2Ni phase for samples obtained by both conventional casting and DS. Conventional casting has an equiaxial structure, while DS has a slender and acicular cellular structure which grows along the [001] orientation preferentially. Small amounts of white β-Nb phase and black Ti2Ni phase co-exist at the grain boundaries or intercellular regions. With an increase in drawing velocity, the NiTi matrix phase is inclined to grow along (100 and (200 crystallographic planes, and the cellular arm spacing reduce gradually, but the directionality of the solidified structure weakens significantly. The homogeneous dispersion of β-Nb phase and the decrease of Ti2Ni phase in DS samples are beneficial to improving the mechanical properties. Solidification mechanism analysis indicates that the dark grey NiTi matrix phase initially precipitates from the liquid phase, and then the divorced eutectic reaction takes place, which produces the light gray matrix phase and β-Nb phase. Finally, the peritectic reaction happens, which generates the black Ti2Ni phase. The complete solidified path of the alloy is L→ NiTi+L → NiTi+ β-Nb+L → NiTi+β-Nb + Ti2Ni.

  18. A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys

    Science.gov (United States)

    Liu, Liming; Ren, Daxin; Liu, Fei

    2014-01-01

    Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC) such as Mg17Al12 and Mg2Al3. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research. PMID:28788646

  19. A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Liming Liu

    2014-05-01

    Full Text Available Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC such as Mg17Al12 and Mg2Al3. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research.

  20. Corrosion resistance of aluminum-magnesium alloys in glacial acetic acid

    International Nuclear Information System (INIS)

    Zaitseva, L.V.; Romaniv, V.I.

    1984-01-01

    Vessels for the storage and conveyance of glacial acetic acid are produced from ADO and AD1 aluminum, which are distinguished by corrosion resistance, weldability and workability in the hot and cold conditions but have low tensile strength. Aluminum-magnesium alloys are stronger materials close in corrosion resistance to technical purity aluminum. An investigation was made of the basic alloying components on the corrosion resistance of these alloys in glacial acetic acid. Both the base metal and the weld joints were tested. With an increase in temperature the corrosion rate of all of the tested materials increases by tens of times. The metals with higher magnesium content show more pitting damage. The relationship of the corrosion resistance of the alloys to magnesium content is confirmed by the similar intensity of failure of the joint metal of all of the investigated alloys and by electrochemical investigations. The data shows that AMg3 alloy is close to technically pure ADO aluminum. However, the susceptibility of even this material to local corrosion eliminates the possibility of the use of aluminum-magnesium alloys as reliable constructional materials in glacial acetic acid

  1. A front tracking model of the MAXUS-8 microgravity solidification experiment on a Ti-45.5at.% Al-8at.%Nb alloy

    International Nuclear Information System (INIS)

    Mooney, R P; McFadden, S; Rebow, M; Browne, D J

    2012-01-01

    On 26th March 2010 the MAXUS-8 sounding rocket was launched from the Esrange Space Center in Sweden. As part of the Intermetallic Materials Processing in Relation to Earth and Space Solidification (IMPRESS) project, a solidification experiment was conducted on a Ti-45.5at.%Al-8at.%Nb intermetallic alloy in a module on this rocket. The experiment was designed to investigate columnar and equiaxed microstructures in the alloy. A furnace model of the MAXUS 8 experiment with a Front Tracking Model of solidification has been developed to determine the macrostructure and thermal history of the samples in the experiment. This paper gives details of results of the front tracking model applied to the MAXUS 8 microgravity experiment. A model for columnar growth is presented and compared to experimental results for furnace A of the experiment module.

  2. Effect of grain refiner on intermetallic phase formation in directional solidification of 6xxx series wrought Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sha, G.; O' Reilly, K.; Cantor, B. [Oxford Univ. (United Kingdom). Centre for Adv. Mat. and Composites; Hamerton, R.; Worth, J.

    2000-07-01

    The effect of a grain refiner on the formation of intermetallic phases in a directionally solidified (Bridgman grown) model 6xxx series wrought Al alloy has been investigated using X-ray diffractometry (XRD), transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). A base alloy with and without Al-Ti-B grain refiner was directionally solidified in a Bridgman furnace at growth velocities in the range of 5-120 mm/min. In both cases, the Fe-containing intermetallic phases present were found to be mainly {alpha}-AlFeSi and {beta}-AlFeSi. However, in the alloy with grain refiner solidified at 5mm/min, Al{sub 13}Fe{sub 4} was also observed. Quantitative XRD results indicated that the addition of Al-Ti-B grain refiner has a strong influence on the relative quantities of intermetallic phases forming during solidification at different growth velocities, which was also confirmed by TEM observations. TEM observations also show that depending on where the {beta}-AlFeSi particles solidified e.g. grain boundaries or triple grain junctions, the size and morphology of the particles may change dramatically. TiB{sub 2} particles were observed to nucleate {beta}-AlFeSi at low and high growth velocities in the 6xxx series Al alloys. (orig.)

  3. Selection Of Cutting Inserts For Aluminum Alloys Machining By Using MCDM Method

    Science.gov (United States)

    Madić, Miloš; Radovanović, Miroslav; Petković, Dušan; Nedić, Bogdan

    2015-07-01

    Machining of aluminum and its alloys requires the use of cutting tools with special geometry and material. Since there exists a number of cutting tools for aluminum machining, each with unique characteristics, selection of the most appropriate cutting tool for a given application is very complex task which can be viewed as a multi-criteria decision making (MCDM) problem. This paper is focused on multi-criteria analysis of VCGT cutting inserts for aluminum alloys turning by applying recently developed MCDM method, i.e. weighted aggregated sum product assessment (WASPAS) method. The MCDM model was defined using the available catalogue data from cutting tool manufacturers.

  4. Ultrafine nanoporous palladium-aluminum film fabricated by citric acid-assisted hot-water-treatment of aluminum-palladium alloy film

    Energy Technology Data Exchange (ETDEWEB)

    Harumoto, Takashi; Tamura, Yohei; Ishiguro, Takashi, E-mail: ishiguro@rs.noda.tus.ac.jp [Department of Materials Science and Technology, Tokyo University of Science, 6-3-1 Niijyuku, Katsushika-ku, Tokyo, 125-8585 (Japan)

    2015-01-15

    Hot-water-treatment has been adapted to fabricate ultrafine nanoporous palladium-aluminum film from aluminum-palladium alloy film. Using citric acid as a chelating agent, a precipitation of boehmite (aluminum oxide hydroxide, AlOOH) on the nanoporous palladium-aluminum film was suppressed. According to cross-sectional scanning transmission electron microscopy observations, the ligament/pore sizes of the prepared nanoporous film were considerably small (on the order of 10 nm). Since this fabrication method only requires aluminum alloy film and hot-water with chelating agent, the ultrafine nanoporous film can be prepared simply and environmentally friendly.

  5. Iron-aluminum alloys having high room-temperature and method for making same

    Science.gov (United States)

    Sikka, V.K.; McKamey, C.G.

    1993-08-24

    A wrought and annealed iron-aluminum alloy is described consisting essentially of 8 to 9.5% aluminum, an effective amount of chromium sufficient to promote resistance to aqueous corrosion of the alloy, and an alloying constituent selected from the group of elements consisting of an effective amount of molybdenum sufficient to promote solution hardening of the alloy and resistance of the alloy to pitting when exposed to solutions containing chloride, up to about 0.05% carbon with up to about 0.5% of a carbide former which combines with the carbon to form carbides for controlling grain growth at elevated temperatures, and mixtures thereof, and the balance iron, wherein said alloy has a single disordered [alpha] phase crystal structure, is substantially non-susceptible to hydrogen embrittlement, and has a room-temperature ductility of greater than 20%.

  6. Stress Corrosion Cracking Behavior of LD10 Aluminum Alloy in UDMH and N2O4 propellant

    Science.gov (United States)

    Zhang, Youhong; Chang, Xinlong; Liu, Wanlei

    2018-03-01

    The LD10 aluminum alloy double cantilever beam specimens were corroded under the conditions of Unsymmetric Uimethyl Hydrazine (UDMH), Dinitrogen Tetroxide (N2O4), and 3.5% NaCl environment. The crack propagation behavior of the aluminum alloy in different corrosion environment was analyzed. The stress corrosion cracking behavior of aluminum alloy in N2O4 is relatively slight and there are not evident stress corrosion phenomenons founded in UDMH.

  7. Effect of directional solidification on the structure and properties of Ni3Al-based alloy single crystals alloyed with W, Mo, Cr, and REM

    Science.gov (United States)

    Povarova, K. B.; Drozdov, A. A.; Bondarenko, Yu. A.; Bazyleva, O. A.; Bulakhtina, M. A.; Morozov, A. E.; Antonova, A. V.

    2014-07-01

    The effect of the solidification gradient ( G = 60 and 150°C/cm) at a solidification rate R = 10 mm/min on the structural parameters and the short- and long-term strength characteristics of blade-type single-crystal workpieces made of a heterophase γ' + γ VKNA-1V-type γ'(Ni3Al)-based alloy with low contents of refractory metals is studied. The single crystals have a cellular-dendritic structure: dendrites are heterophase and consist of thin discontinuous nickel-based γ solid solution layers between γ'(Ni3Al)-matrix regions. Primary γ'-phase precipitates are located in the interdendritic space. An increase in solidification gradient G from 60 to 150°C/cm (by a factor of 2.5) at a solidification rate R = 10 mm/min leads to a decrease in the dendrite arm spacing by ˜1.5 times, the size of primary γ'-phase precipitates by 2.5-3 times, and the refinement of γ' regions between γ layers in dendrite arms and at the periphery of dendrites by 2-3 times. The strength characteristics of the single crystals grown at G = 150°C/cm are higher than those of the single crystals grown at G = 60°C/cm by 10%. An increase in gradient G weakly affects the long-term strength of the single crystals. During long-term high-temperature tests under loading, secondary disperse γsec' particles precipitate in the discontinuous γ solid solution layers forming inclusions in two-phase γ' + γ dendrites, and the morphology of the γ layers changes (they become thicker and shorter). The VKNA-1V alloy single crystals grown at G = 150°C/cm and R = 10 mm/min have a set of the required properties, namely, a high high-temperature strength over the entire temperature range, moderate high-temperature plasticity, and the absence of the plasticity drop at 800°C (which is characteristic of single crystals with other crystallographic orientations). These properties make VKNA-1V alloy single crystals promising for working and nozzle gas turbine engine blades, including the blades in "blisk

  8. Constitutive equation and microstructure evaluation of an extruded aluminum alloy

    Directory of Open Access Journals (Sweden)

    Saravanan L

    2016-01-01

    Full Text Available The flow-stress behavior of an extruded aluminum alloy has been studied by conducting a set of warm and hot compression tests. The compression tests were carried out in the temperature range of 373 K–773 K and strain rates of 0.001, 0.01 and 0.1 s−1, up to a strain of 0.5. Based on the results obtained from these tests, a mathematical model was obtained to predict flow stress for a given strain. The effect of temperature and strain rate on deformation behavior was ascertained by determining the Zener–Hollomon parameter. The influence of strain has been incorporated by employing an Arrhenius-type constitutive equation, considering the related material constants as functions of strain. The comparison of results indicated good agreement between the predicted and measured flow-stress values in the relevant temperature range. The correlation coefficient and average absolute relative error of the model were found to be 0.9965 and 4.26% respectively confirming good accuracy.

  9. Bake hardening of nanograin AA7075 aluminum alloy

    International Nuclear Information System (INIS)

    Dehghani, Kamran

    2011-01-01

    Highlights: ► The bake hardening behavior of AA7075 was studied and compared with its coarse-grain counterpart. ► Nanograin AA7075 exhibited 88–100% increase in bake hardenability. ► Nanograin AA7075 exhibited 36–38% increase in final yield strength after baking. ► Maximum bake hardenability and final yield stress were about 185 MPa and 719 MPa. - Abstract: In the present work, the bake hardening of nanostructured AA7075 aluminum alloy was compared with that of its coarse-grain counterpart. Surface severe plastic deformation (SSPD) was used to produce nanograin layers on both surfaces of workpieces. The nanostructured layers were characterized using scanning electron microscopy (SEM) and atomic force microscopy (AFM) techniques. The thickness of nanostructured layer, having the grains of 50–110 nm, was about 75 μm on each side of workpiece. The bake hardenability of nanograin and coarse-grain AA7075 was then compared by pre-straining to 2, 4 and 6% followed by baking at 100 °C and 200 °C for 20 min. Comparing to coarse-grain case, there was about 88–100% increase in bake hardenability and about 36–38% increase in yield strength after the bake hardening of present nanograin AA7075. Such an increase in bake hardenability and strength was achieved when the thickness of two nanograin layers was about only one-tenth of the whole thickness.

  10. Self-brazing Mechanism of Aluminum Alloy at Medium Temperature

    Directory of Open Access Journals (Sweden)

    CHENG Fang-jie

    2018-01-01

    Full Text Available ZnCl2 and SnCl2 were added to the AlF3-CsF eutectic flux, which can be used for connecting aluminum alloy sheet by self-brazing at medium temperature. The influence of the amount of ZnCl2 and SnCl2 and the size of the T-joint area on the interface microstructure and the self-brazing joint mechanical properties was investigated. The interface microstructure, chemical compositions, defects and tensile fractography of the self-brazing joints were analyzed by metallographic microscope, scanning electron microscope and energy dispersive spectroscopy. The results show that the joints are soundly bonded when both the mass fractions of ZnCl2 and SnCl2 are about 4%; the replacement reactions between Zn2+, Sn2+ of flux and Al atoms of base metal occur during brazing, then the liquid metals of Sn and Zn appear, a great degree of Zn which has high solid solution with Al spreads rapidly to the base metal; Sn is distributed along the interface forming a low melting point metal layer with Zn and Al; the brazing of joints with small area can be realized easily; there are a lot of dimples on the fracture surface and the tensile strength of the brazing joint reaches (58±5MPa.

  11. Determination of strain localization in aluminum alloys using photoemission measurements

    Science.gov (United States)

    Cai, Mingdong; Langford, Stephen; Levine, Lyle; Dickinson, Thomas

    2004-03-01

    We report photoemission measurements during uniaxial tensile deformation of aluminum (1200), Al-Mn (3003), Al-Mg (5052), and Al-Mg-Si (6061) alloys during exposure to pulsed excimer laser radiation (248-nm). Photostimulated electron emission increases with strain as slip exposes fresh metal to the vacuum; strain localization alters the production rate of slip bands and hence can be monitored by this technique. All samples were annealed at 300 °C for three hours immediately after polishing to produce a relatively thick (typically 40-nm) surface oxide. This oxide reduces photoemission from undeformed material. Time-resolved electron emission measurements after each laser pulse show two or more photoemission peaks. The intensity of the late (slow) peaks changes little during deformation and apparently reflects electron emission from oxidized, undeformed portions of the sample and other nearby surfaces. The intensity of the first (fast) electron peak reflects emission from fresh metal along slip lines/bands generated by deformation. As strain proceeds, the intensity of the fast peak shows three stages of growth: a gradually increasing, incipient growth during the onset of deformation, followed by two linear increasing stages. We provide evidence that the transition between the two linear stages corresponds to the onset of strain localization.

  12. Influence of Shot Peening on Failure of an Aluminum Alloy Exposed to Aggressive Aqueous Environments

    Science.gov (United States)

    Lv, Shengli; Cu, You; Zhang, Wei; Tong, Xiaoyan; Srivatsan, T. S.; Gao, Xiaosheng

    2013-06-01

    Pre-corrosion damage tests were performed on the high strength aluminum alloy (Al-Zn-Mg-Cu) that was subject to shot peening surface treatment. The tests were performed for different time levels and compared one-on-one with the performance and characteristics of the non-shot-peened alloy. The residual stress induced by the shot peening surface treatment for two different intensity levels was measured using the method of incremental drilling of holes. Based on an observation of morphology of corrosion experienced by the aluminum alloy the depth of corrosion was measured using a laser displacement sensor. The surface of the aluminum alloy that was shot peened revealed an overall better resistance to pitting while concurrently revealing evidence of partial degradation. The depth of degradation is related to the residual stress that is induced in the aluminum alloy sample by the shot peening treatment. The key mechanisms that control damage during corrosion of the shot-peened aluminum alloy can be divided into the distinct stages of (a) initial occurrence of uniform corrosion followed by (b) the generation of degradation, and (c) culminating in the initiation of pitting once the depth of degradation reaches a certain level.

  13. Dispersion strengthening of precipitation hardened Al-Cu-Mg alloys prepared by rapid solidification and mechanical alloying

    Science.gov (United States)

    Gilman, P. S.; Sankaran, K. K.

    1988-01-01

    Several Al-4Cu-1Mg-1.5Fe-0.75Ce alloys have been processed from either rapidly solidified or mechanically alloyed powder using various vacuum degassing parameters and consolidation techniques. Strengthening by the fine subgrains, grains, and the dispersoids individually or in combination is more effective when the alloys contain shearable precipitates; consequently, the strength of the alloys is higher in the naturally aged rather than the artificially aged condition. The strengths of the mechanically alloyed variants are greater than those produced from prealloyed powder. Properties and microstructural features of these dispersion strengthened alloys are discussed in regards to their processing histories.

  14. The investigation on the stratification phenomenon of aluminum rear alloyed layer in silicon solar cells

    International Nuclear Information System (INIS)

    Xi, Xi; Chen, Xiaojing; Zhang, Song; Shi, Zhengrong; Li, Guohua

    2015-01-01

    Highlights: • A stratification phenomenon of Al rear alloyed layer in solar cells is found. • The stratification phenomenon is related to the formula of the paste. • From the analyses, the stratification phenomenon is redundant and deleterious. • The highest cell's efficiency without stratification phenomenon is close to 20%. - Abstract: A stratification phenomenon of aluminum rear alloyed layer was found in the study of aluminum rear emitter N-type solar cells. It is related to the composition of the paste. The outer aluminum alloyed layer can be called as aluminum doped emitter, and it gives the contribution to the junction formation. The inner layer is only the Al/Si mixed layer. The aluminum atoms in this layer are not bonded with silicon atoms. This inner layer will ruin the quality of the rear junction. The shunt resistance, reverse current density and the junction electric leakage value are getting worse when the thickness of the inner layer increases. The thickness of the inner Al/Si mixed layer increases with the increasing of firing temperature, while the depth of the aluminum doped emitter almost does not change. From the analyses, the inner Al/Si mixed layer is redundant and deleterious. Only a single deep aluminum doped rear emitter is needed for N-type solar cells. The highest power conversion efficiency of 19.93% for aluminum rear emitter N-type cells without the stratification phenomenon has been obtained

  15. Influence of solidification parameters on the cellular sub-structure of tin and some tin alloys

    International Nuclear Information System (INIS)

    Milosavljevic, Dj.

    1965-01-01

    This paper describes an attempt to obtain qualitative data on sub-structure of samples solidified in contact with the cooler. The objective of experiments was to study micro segregation phenomena by investigating the substructure in the solidified sample obtained under experimental conditions which are similar to real solidification conditions

  16. Microstructure and corrosion properties of as sub-rapid solidification Mg-Zn-Y-Nd alloy in dynamic simulated body fluid for vascular stent application.

    Science.gov (United States)

    Wang, Jun; Wang, Liguo; Guan, Shaokang; Zhu, Shijie; Ren, Chenxing; Hou, Shusen

    2010-07-01

    Magnesium alloy stent has been employed in animal and clinical experiment in recent years. It has been verified to be biocompatible and degradable due to corrosion after being implanted into blood vessel. Mg-Y-Gd-Nd alloy is usually used to construct an absorbable magnesium alloy stent. However, the corrosion resistant of as cast Mg-Y-Gd-Nd alloy is poor relatively and the control of corrosion rate is difficult. Aiming at the requirement of endovascular stent in clinic, a new biomedical Mg-Zn-Y-Nd alloy with low Zn and Y content (Zn/Y atom ratio 6) was designed, which exists quasicrystals to improve its corrosion resistance. Additionally, sub-rapid solidification processing was applied for preparation of corrosion-resisting Mg-Zn-Y-Nd and Mg-Y-Gd-Nd alloys. Compared with the as cast sample, the corrosion behavior of alloys in dynamic simulated body fluid (SBF) (the speed of body fluid: 16 ml/800 ml min(-1)) was investigated. The results show that as sub-rapid solidification Mg-Zn-Y-Nd alloy has the better corrosion resistance in dynamic SBF due to grain refinement and fine dispersion distribution of the quasicrystals and intermetallic compounds in alpha-Mg matrix. In the as cast sample, both Mg-Zn-Y-Nd and Mg-Y-Gd-Nd alloys exhibit poor corrosion resistance. Mg-Zn-Y-Nd alloy by sub-rapid solidification processing provides excellent corrosion resistance in dynamic SBF, which open a new window for biomedical materials design, especially for vascular stent application.

  17. Microstructure selection in the interdendritic region during directional solidification of a Ni-23at.%Al alloy

    Science.gov (United States)

    Que, Zhongping; Gu, Jiho; Shin, Jongho; Jung, Yeongil; Lee, Jehyun

    2014-01-01

    Directional solidification experiments of a binary Ni-23at.%Al alloy were carried out to examine the effects of growth velocity on the microstructure selection in the interdendritic region. Only the growth velocity was changed from 5 μm/s to 60 μm/s under a given thermal gradient. As a result, the noticeable change in the microstructure during solidification occurred between the γ dendrites. The γ interdendritic microstructure was varied as a function of growth velocity from rod γ-γ' coupled peritectic structure to planar γ' structure and then to eutectic structures consisting of stable γ'-β eutectic and metastable γ-β, eutectic structures. The microstructure selected preferentially among the γ dendrites was considered by calculating the interface temperature of a phase growing into its parent melt. It is shown that the microstructure selection in the γ interdendritic region is determined by a phase or a structure kinetically leading at the highest interface temperature under a given growth condition.

  18. Directional solidification of Ni{sub 48}Mn{sub 30}Ga{sub 22} magnetic shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Poetschke, Martin; Gaitzsch, Uwe; Roth, Stefan; Rellinghaus, Bernd; Schultz, Ludwig [IFW Dresden, P.O. Box 270116, D-01171 Dresden (Germany)

    2007-07-01

    NiMnGa ferromagnetic shape memory (FSM) alloys have gained large research interest because of their possible application as actuator materials. The FSM effect is caused by the movement of twin boundaries by virtue of an external magnetic field. So far, this effect has only been observed in single crystals. The preparation of single crystals, however, is a long time and cost intensive process and both compositional changes along the crystal and segregation may occur. This is why for technical applications, there is a great interest in polycrystalline FSM materials. In order to extend the FSM effect to polycrystals, directional solidification was applied to prepare coarse grained, textured samples. Stationary casting in a pre-heated ceramic mold mounted on a copper plate was employed to generate a heat flow from the top of the cylindrical samples to the bottom and thereby a directional solidification in the opposite direction. The martensite start temperatures were checked by DSC, and the preferred growth direction and resulting textures were determined by EBSD. Further annealing, which is necessary for chemical homogeneity, results in grain coarsening and stress relaxation and affects the texture. The results of the investigation of the texture development during annealing are presented.

  19. Effects of Rare Earth Lanthanum on the Solidification Structure and Hot Ductility of Fe-43Ni Expansion Alloy

    Science.gov (United States)

    Yu, Y. C.; Zhang, S. H.; Li, H.; Wang, S. B.

    2018-03-01

    Effects of lanthanum content on the solidification structure and the hot ductility of Fe-43Ni expansion alloy were investigated, the corresponding mechanisms were also discussed. The results showed that the macrostructures of the alloys were first significantly refined with increasing lanthanum content in the range of 0 0.025 % and then became coarse again with lanthanum content up to 0.04 %. La2O2S inclusions can serve as the effective inclusions sites promoting the refinement of the macrostructures. The changes of the macrostructures were influenced by the quantity density and the size distribution of La2O2S inclusions. The addition of 0.01-0.025 % lanthanum can improve the hot ductility over the whole testing temperature range, especially at 1000-1050 °C. The improvement of the hot ductility was mainly associated with the grain boundary strengthening and the acceleration of dynamic recrystallization by adding lanthanum. With addition of 0.04 % lanthanum, the hot ductility of the alloy became deteriorated, which was owed to the presence of brittle Fe-Ni-La intermetallic compounds.

  20. The Effect of Alloying Elements on Thermal Conductivity and Casting Characteristic in High Pressure Die Casting of Aluminum Alloy

    Science.gov (United States)

    Kim, Cheol-Woo; Cho, Jae-Ik; Choi, Se-Weon; Kim, Young-Chan; Kang, Chang-Seog

    Recently, demand of aluminum alloys for use in high thermal conductivity application is increases but the most aluminum die casting alloys exhibit very lower thermal properties because of their high concentrations of alloying elements. However, those alloying elements are essential to obtain sufficient fluidity and mechanical strength. Therefore, the purpose of this study is to analyze the effect of alloying elements in die casting alloys, Si, Cu, Mg, Fe and Mn, in thermal conductivity, die casting characteristics and mechanical properties and find out the appropriate amount of each alloying element for development of heat sink component. The results showed that Mn had the most deleterious effect in thermal conductivity and Si and Fe contents were important to improve strength and limit casting defects, such as hot tearing and die soldering. The alloy with 0.2 1.0wt%Cu, 0.3 0.6wt%Fe and 1.0 2.0wt%Si showed very good combination of high thermal conductivity and good casting characteristics.

  1. Phase Diagram of Al-Ca-Mg-Si System and Its Application for the Design of Aluminum Alloys with High Magnesium Content

    Directory of Open Access Journals (Sweden)

    Nikolay A. Belov

    2017-10-01

    Full Text Available The phase transformations in the Al-Ca-Mg-Si system have been studied using thermodynamic calculations and experimental methods. We show that at 10% Magnesium (Mg, depending on the concentrations of calcium (Ca and silicon (Si, the following phases crystallize first (apart from the aluminum (Al solid solution: Al4Ca, Mg2Si, and Al2CaSi2. We have found that the major part of the calculated concentration range is covered by the region of the primary crystallization of the Al2CaSi2 phase. Regardless of the Ca and Si content, the solidification of the aluminum-magnesium alloys ends with the following nonvariant eutectic reaction: L → (Al + Al4Ca + Mg2Si + Al3Mg2. With respect to the temperature and composition of the liquid phase, this reaction is close to the eutectic reaction in the Al-Mg binary system. The addition of Ca and Si to the Al-10% Mg base alloy increases its hardness, reduces its density, and has no negative influence on its corrosion resistance. We have also established that the near-eutectic alloy containing about 3% Ca and 1% Si has the optimum structure.

  2. On the Solidification and Phase Stability of a Co-Cr-Fe-Ni-Ti High-Entropy Alloy

    Science.gov (United States)

    Yeh, An-Chou; Chang, Yao-Jen; Tsai, Che-Wei; Wang, Yen-Chun; Yeh, Jien-Wei; Kuo, Chen-Ming

    2014-01-01

    In the present study, a Co1.5CrFeNi1.5Ti0.5 high-entropy alloy has been investigated for its high-temperature microstructural stability. This material is shown to possess mainly a face-centered cubic (FCC) structure; the η phase is present at the interdendritic region in the as-cast condition, and it is stable between 1073 K and 1273 K (800 °C and 1000 °C); γ' particles are found throughout the microstructures below 1073 K (800 °C). Segregation analysis has been conducted on a single crystal sample fabricated by a directional solidification process with a single crystal seed. Results show that Co, Cr, and Fe partition toward the dendritic region, while Ni and Ti partition toward the interdendritic areas. Scheil analysis indicates that the solid-liquid partitioning ratio of each element is very similar to those in typical single crystal superalloys.

  3. Influence of Composition on the Environmental Impact of a Cast Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Patricia Gómez

    2016-05-01

    Full Text Available The influence of alloy composition on the environmental impact of the production of six aluminum casting alloys (Al Si12Cu1(Fe, Al Si5Mg, Al Si9Cu3Zn3Fe, Al Si10Mg(Fe, Al Si9Cu3(Fe(Zn and Al Si9 has been analyzed. In order to perform a more precise environmental impact calculation, Life Cycle Assessment (LCA with ReCiPe Endpoint methodology has been used, with the EcoInvent v3 AlMg3 aluminum alloy dataset as a reference. This dataset has been updated with the material composition ranges of the mentioned alloys. The balanced, maximum and minimum environmental impact values have been obtained. In general, the overall impact of the studied aluminum alloys varies from 5.98 × 10−1 pts to 1.09 pts per kg, depending on the alloy composition. In the analysis of maximum and minimum environmental impact, the alloy that has the highest uncertainty is AlSi9Cu3(Fe(Zn, with a range of ±9%. The elements that contribute the most to increase its impact are Copper and Tin. The environmental impact of a specific case, an LED luminaire housing made out of an Al Si12Cu1(Fe cast alloy, has been studied, showing the importance of considering the composition. Significant differences with the standard datasets that are currently available in EcoInvent v3 have been found.

  4. Influence of Composition on the Environmental Impact of a Cast Aluminum Alloy.

    Science.gov (United States)

    Gómez, Patricia; Elduque, Daniel; Sarasa, Judith; Pina, Carmelo; Javierre, Carlos

    2016-05-25

    The influence of alloy composition on the environmental impact of the production of six aluminum casting alloys (Al Si12Cu1(Fe), Al Si5Mg, Al Si9Cu3Zn3Fe, Al Si10Mg(Fe), Al Si9Cu3(Fe)(Zn) and Al Si9) has been analyzed. In order to perform a more precise environmental impact calculation, Life Cycle Assessment (LCA) with ReCiPe Endpoint methodology has been used, with the EcoInvent v3 AlMg3 aluminum alloy dataset as a reference. This dataset has been updated with the material composition ranges of the mentioned alloys. The balanced, maximum and minimum environmental impact values have been obtained. In general, the overall impact of the studied aluminum alloys varies from 5.98 × 10 -1 pts to 1.09 pts per kg, depending on the alloy composition. In the analysis of maximum and minimum environmental impact, the alloy that has the highest uncertainty is AlSi9Cu3(Fe)(Zn), with a range of ±9%. The elements that contribute the most to increase its impact are Copper and Tin. The environmental impact of a specific case, an LED luminaire housing made out of an Al Si12Cu1(Fe) cast alloy, has been studied, showing the importance of considering the composition. Significant differences with the standard datasets that are currently available in EcoInvent v3 have been found.

  5. Odontologic use of copper/aluminum alloys: mitochondrial respiration as sensitive parameter of biocompatibility

    Directory of Open Access Journals (Sweden)

    Rodrigues Luiz Erlon A.

    2003-01-01

    Full Text Available Copper/aluminum alloys are largely utilized in odontological restorations because they are less expensive than gold or platinum. However, tarnishing and important corrosion in intrabuccal prostheses made with copper/aluminum alloys after 28 days of use have been reported. Several kinds of food and beverage may attack and corrode these alloys. Copper is an essential component of several important enzymes directly involved in mitochondrial respiratory metabolism. Aluminum, in contrast, is very toxic and, when absorbed, plasma values as small as 1.65 to 21.55 mg/dl can cause severe lesions to the nervous system, kidneys, and bone marrow. Because mitochondria are extremely sensitive to minimal variation of cellular physiology, the direct relationship between the mitocondrial respiratory chain and cell lesions has been used as a sensitive parameter to evaluate cellular aggression by external agents. This work consisted in the polarographic study of mitochondrial respiratory metabolism of livers and kidneys of rabbits with femoral implants of titanium or copper/aluminum alloy screws. The experimental results obtained did not show physiological modifications of hepatic or renal mitochondria isolated from animals of the three experimental groups, which indicate good biocompatibility of copper/aluminum alloys and suggest their odontological use.

  6. An experimental investigation of fatigue damage in aluminum 2024-T3 alloys

    Science.gov (United States)

    Ferguson, Milton W.

    1993-01-01

    Aluminum alloys are finding increasing use in the aerospace and automobile industries due to their attractive low density-high modulus and low density-high strength characteristics. Unfortunately, cyclic stress-strain deformation alters the microstructure of the material. These structural changes can lead to fatigue damage and ultimately service failure. Therefore, in order to assess the integrity of the alloy, a correlation between fatigue damage and a measurable microstructural property is needed. Aluminum 2024-T3, a commonly used commercial alloy, contains many grains (individual crystals) of various orientations. The sizes and orientations of these grains are known to affect the strength, hardness, and magnetic permeability of polycrystalline alloys and metals; therefore, perhaps a relationship between a grain property and the fatigue state can be established. Tension-compression cycling in aluminum alloys can also induce changes in their dislocation densities. These changes can be studied from measurements of the electrical resistivities of the materials. Consequently, the goals of this investigation were: to study the grain orientation of aluminum 2024-T3 and to seek a correlation between the grain orientation and the fatigue state of the material; and to measure the electrical resistivities of fatigued samples of aluminum 2024-T3 and to interpret the findings.

  7. Microbiologically induced corrosion of aluminum alloys in fuel-oil/aqueous system.

    Science.gov (United States)

    Yang, S S; Lin, J Y; Lin, Y T

    1998-09-01

    To investigate the microbiologically induced corrosion of aluminum alloys in fuel-oil/aqueous system, aluminum alloys A356, AA 5052, AA 5083 and AA 6061 were chosen as the test alloys and Cladosporium and several fuel-oil contaminated microbes isolated in Taiwan were used as test organisms. Aluminum alloy AA 5083 in fuel-oil/aqueous system was the most susceptible material for microbial corrosion, then followed by aluminum alloys AA 5052 and A356, and AA 6061 was more resistant to microbial aggression. Mixed culture had high capability of corrosion, then followed by Penicillium sp. AM-F5, Fusarium sp. AM-F1, Pseudomonas aeruginosa AM-B5, Ps. fluorescens AM-B9, C. resinae ATCC 22712, Penicillium sp. AM-F2, Candida sp. AM-Y1 and Ps. aeruginosa AM-B11. From energy dispersive spectrometer analysis, aluminum and magnesium contents decreased in the corrosion area, while chlorine and sulfur contents increased. The major organic acid produced in fuel-oil/aqueous system was acetic acid, and the total organic acids content had a positive correlation with the degree of microbial corrosion.

  8. Modeling transport phenomena and uncertainty quantification in solidification processes

    Science.gov (United States)

    Fezi, Kyle S.

    Direct chill (DC) casting is the primary processing route for wrought aluminum alloys. This semicontinuous process consists of primary cooling as the metal is pulled through a water cooled mold followed by secondary cooling with a water jet spray and free falling water. To gain insight into this complex solidification process, a fully transient model of DC casting was developed to predict the transport phenomena of aluminum alloys for various conditions. This model is capable of solving mixture mass, momentum, energy, and species conservation equations during multicomponent solidification. Various DC casting process parameters were examined for their effect on transport phenomena predictions in an alloy of commercial interest (aluminum alloy 7050). The practice of placing a wiper to divert cooling water from the ingot surface was studied and the results showed that placement closer to the mold causes remelting at the surface and increases susceptibility to bleed outs. Numerical models of metal alloy solidification, like the one previously mentioned, are used to gain insight into physical phenomena that cannot be observed experimentally. However, uncertainty in model inputs cause uncertainty in results and those insights. The analysis of model assumptions and probable input variability on the level of uncertainty in model predictions has not been calculated in solidification modeling as yet. As a step towards understanding the effect of uncertain inputs on solidification modeling, uncertainty quantification (UQ) and sensitivity analysis were first performed on a transient solidification model of a simple binary alloy (Al-4.5wt.%Cu) in a rectangular cavity with both columnar and equiaxed solid growth models. This analysis was followed by quantifying the uncertainty in predictions from the recently developed transient DC casting model. The PRISM Uncertainty Quantification (PUQ) framework quantified the uncertainty and sensitivity in macrosegregation, solidification

  9. A study of hydrogen permeation in aluminum alloy treated by various oxidation processes

    International Nuclear Information System (INIS)

    Song Wenhai; Long Bin

    1997-01-01

    A set of oxide coatings was formed on the surface of an Al alloy (wt%: Fe, 0.24; Si, 1.16; Cu, 0.05-0.2; Zn, 0.1; Al, residual) by means of various oxidation processes. The hydrogen permeability through the aluminum alloy and its coating materials was determined by a vapor phase permeation technique at temperatures ranging from 400 to 500 C using high-purity H 2 (99.9999%) gas with an upstream hydrogen pressure of 10 4 -10 5 Pa. The experimental results show that the hydrogen permeability through aluminum oxide coating is 100-2000 times lower than that through the aluminum alloy substrate. This means that the aluminum oxide is a significant hydrogen permeation barrier. A high hydrogen permeation resistance was observed in an oxide layer prefilmed in 200 C water, while an anodized aluminum oxide film had a less obstructive effect, possibly caused by the porous structure of the anodic oxide. The hydrogen permeability through films of aluminum oxide was not a simple function of the aluminum-oxide phase configuration. (orig.)

  10. Modified asymptotic approach to modeling a dilute-binary-alloy solidification front

    International Nuclear Information System (INIS)

    Hyman, J.M.; Novick-Cohen, A.; Rosenau, P.

    1988-01-01

    Directional solidification in the presence of an impurity may be described by a set of impurity-concentration and thermal-diffusion equations coupled at a free boundary. Small deviations of the interface from planarity can be described by a single fourth-order equation. This equation is derived by a long-wavelength, small-amplitude expansion in the limit of a small distribution coefficient. We present an alternative asymptotic approach that isolates and preserves the crucially important nonlinearities in their original form, and thus preserves the proper behavior at large amplitudes during pattern formation. The resulting evolution equation is in better agreement with the physical phenomena of front destabilization and droplet creation than are previously presented models. The formation of different solidification patterns is numerically elucidated

  11. Superior light metals by texture engineering: Optimized aluminum and magnesium alloys for automotive applications

    International Nuclear Information System (INIS)

    Hirsch, J.; Al-Samman, T.

    2013-01-01

    Aluminum and magnesium are two highly important lightweight metals used in automotive applications to reduce vehicle weight. Crystallographic texture engineering through a combination of intelligent processing and alloying is a powerful and effective tool to obtain superior aluminum and magnesium alloys with optimized strength and ductility for automotive applications. In the present article the basic mechanisms of texture formation of aluminum and magnesium alloys during wrought processing are described and the major aspects and differences in deformation and recrystallization mechanisms are discussed. In addition to the crystal structure, the resulting properties can vary significantly, depending on the alloy composition and processing conditions, which can cause drastic texture and microstructure changes. The elementary mechanisms of plastic deformation and recrystallization comprising nucleation and growth and their orientation dependence, either within the homogeneously formed microstructure or due to inhomogeneous deformation, are described along with their impact on texture formation, and the resulting forming behavior. The typical face-centered cubic and hexagonal close-packed rolling and recrystallization textures, and related mechanical anisotropy and forming conditions are analyzed and compared for standard aluminum and magnesium alloys. New aspects for their modification and advanced strategies of alloy design and microstructure to improve material properties are derived

  12. Effect of Rare Earth Erbium on Microstructure and Mechanical Properties of A356 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    LI Xiao-yan

    2018-01-01

    Full Text Available For conventional A356 aluminum alloy, the addition of rare earth elements is an effective way to modify its microstructures and improve its mechanical properties. The effect of rare earth Er on microstructures and properties of as-cast A356 aluminum alloy was studied by differential scanning calorimetry (DSC, X-ray diffraction (XRD and scanning electron microscopy (SEM. The results indicate that rare earth element Er is a good modifier for A356 aluminum alloy, which is able to improve obviously the microstructure of as-cast alloy. The addition of Er refines the primary α-Al phase, decreases the secondary dendrite arm spacing and the dendrite arm diameter, and modifies the eutectic Si in as-cast structure simultaneously. When the amount of Er reaches 0.4% (mass fraction, the same below, the refinement effect is the most significant, secondary dendrite arm spacing decreases from 53.6μm to 17.5μm and the morphology of eutectic Si transforms from thick lath-shaped to short rod-like or round granular. Compared with A356 alloy, the tensile strength and elongation of A356 aluminum alloy with the addition of 0.4%Er increase by 15.1% and 29.8% respectively.

  13. Developing Processing Routes for the Equal-Channel Angular Pressing of Age-Hardenable Aluminum Alloys

    Science.gov (United States)

    Duan, Zhi Chao; Chinh, Nguyen Q.; Xu, Cheng; Langdon, Terence G.

    2010-04-01

    The processing of age-hardenable aluminum alloys by equal-channel angular pressing (ECAP) was investigated using three different Al-Zn-Mg alloys. The results show that it is relatively easy to conduct the ECAP at an elevated temperature of 473 K, but this leads to a weakening of the alloy rather than a strengthening. The processing by ECAP may be performed successfully at room temperature provided it is conducted fairly quickly (within ~10 minutes) after quenching from the solution treatment. It is necessary also to optimize the solution treatment conditions for each alloy composition. Under optimum conditions, good strengthening is achieved even after a single pass in ECAP.

  14. Researches focused on structure of aluminium alloys processed by rapid solidification, used in automotive industry

    International Nuclear Information System (INIS)

    Sfat, C.; Vasile, T.; Vasilescu, M.

    2001-01-01

    The paper present some new results focused on an aluminium high temperature alloy, obtained by 'melt spinning method'. alloy composition, processing conditions, resulted structures and the influence between them are presented. There are studied the two zone structures of the alloy and the relation between processing conditions and the characteristics of the zones, with implications on mechanical behavior in real conditions. The final conclusion show that is possible to control the structure in order to improve material behavior. (author)

  15. Evaluation of microstructure of A356 aluminum alloy casting ...

    Indian Academy of Sciences (India)

    Grain refinement was obtained through mold vibration. Metallurgical properties were examined through optical microstructure, tensile fracture scanning electron microscope (SEM) and SEM image of test specimens prepared under different conditions of solidification. Results indicate that mold vibration effectively modified ...

  16. Vibration improved the fluidity of aluminum alloys in thin wall ...

    African Journals Online (AJOL)

    user

    Keywords: Vibration casting, heat transfer coefficient, investment casting, flowability, fillability, surface roughness. 1. Introduction ... The developed model taking into account the effect of both mould surface roughness and vibration. 2. .... thus reducing the attribution of the heat of solidification to the total fluidity length. This is ...

  17. The use of a directional solidification technique to investigate the interrelationship of thermal parameters, microstructure and microhardness of Bi–Ag solder alloys

    International Nuclear Information System (INIS)

    Spinelli, José Eduardo; Silva, Bismarck Luiz; Cheung, Noé; Garcia, Amauri

    2014-01-01

    Bi–Ag alloys have been stressed as possible alternatives to replace Pb-based solder alloys. Although acceptable melting temperatures and suitable mechanical properties may characterize such alloys, as referenced in literature, there is a lack of comprehension regarding their microstructures (morphologies and sizes of the phases) considering a composition range from 1.5 to 4.0 wt.%Ag. In order to better comprehend such aspects and their correlations with solidification thermal parameters (growth rate, v and cooling rate, T-dot), directional solidification experiments were carried out under transient heat flow conditions. The effects of Ag content on both cooling rate and growth rate during solidification are examined. Microstructure parameters such as eutectic/dendritic spacing, interphase spacing and diameter of the Ag-rich phase were determined by optical microscopy and scanning electron microscopy. The competition between eutectic cells and dendrites in the range from 1.5 to 4.0 wt.%Ag is explained by the coupled zone concept. Microhardness was determined for different microstructures and alloy Ag contents with a view to permitting correlations with microstructure parameters to be established. Hardness is shown to be directly affected by both solute macrosegregation and morphologies of the phases forming the Bi–Ag alloys, with higher hardness being associated with the cellular morphology of the Bi-2.5 and 4.0 wt.%Ag alloys. - Highlights: • Asymmetric zone of coupled growth for Bi–Ag is demonstrated. • Faceted Bi-rich dendrites have been characterized for Bi–1.5 wt.%Ag alloy. • Eutectic cells were shown for the Bi-2.5 and 4.0 wt.%Ag solder alloys. • Interphase spacing relations with G × v are able to represent the experimental scatters. • Hall-Petch type equations are proposed relating microstructural spacings to hardness

  18. Improving of Corrosion Resistance of Aluminum Alloys by Removing Intermetallic Compound

    International Nuclear Information System (INIS)

    Seri, Osami

    2008-01-01

    It is well known that iron is one of the most common impurity elements sound in aluminum and its alloys. Iron in the aluminum forms an intermetallic compounds such as FeAl 3 . The FeAl 3 particles on the aluminum surface are one of the most detrimental phases to the corrosion process and anodizing procedure for aluminum and its alloys. Trial and error surface treatment will be carried out to find the preferential and effective removal of FeAl 3 particles on the surfaces without dissolution of aluminum matrix around the particles. One of the preferable surface treatments for the aim of getting FeAl 3 free surface was an electrochemical treatment such as cathodic current density of -2 kAm -2 in a 20-30 mass% HNO 3 solution for the period of 300s. The corrosion characteristics of aluminum surface with FeAl 3 free particles are examined in a 0.1 kmol/m 3 NaCl solution. It is found that aluminum with free FeAl 3 particles shows higher corrosion resistance than aluminum with FeAl 3 particles

  19. Effect of Multi-repair Welding on Fatigue Performance of Aluminum Alloy Profile Welded Joint

    Science.gov (United States)

    Diao, You-De; Shi, Chun-Yuan; Tian, Hong-Lei

    2016-05-01

    Aluminum alloy profile has been widely used in the manufacture of the rail vehicles. But it's necessary for the repair welding of the welded joints to be conducted because some defects exist in the weld such as porosity, inclusions and incomplete penetrations in the welding processes. In this paper, the influence of the multi-repair welding of 6005A aluminum alloy profile butt welded joints on the fatigue performance are investigated based on the results of fatigue tests. The parameters of curves and the fatigue strength of the welded joints are calculated, and Goodman fatigue limit diagram is also obtained. The results show that fatigue strength of aluminum alloy profile butt welded joints, in condition of 107 cycle life, meet the standard requirement for the as-welded, repair welded state one time or two times respectively.

  20. A Study on the Susceptibility to SCC of 7050 Aluminum Alloy by DCB Specimens

    Directory of Open Access Journals (Sweden)

    Xing Qi

    2016-11-01

    Full Text Available The stress corrosion cracking (SCC of different aging states for 7050 aluminum alloy in 3.5% sodium chloride aqueous solution has been studied by means of double cantilever beam (DCB specimens, cathodic polarization, scanning electron microscope (SEM, transmission electron microscope (TEM and time-of-flying second ion mass spectrometer (ToF-SIMS. The results showed that the susceptibility to SCC (Iscc of 7050 aluminum alloy decreases with increasing the aging time. When a cathodic polarization potential of −1100 mV was applied to DCB specimens, the ion current intensity of hydrogen (IH+ near the crack tip and Iscc increased obviously, thus the degree of the diffusion of hydrogen into the grain boundary become more serious. The observation of microstructure indicated that the precipitates on the grain boundary become coarse and are sparsely distributed with increasing the aging time of 7050 aluminum alloy.

  1. A comparison of corrosion inhibition of magnesium aluminum and zinc aluminum vanadate intercalated layered double hydroxides on magnesium alloys

    Science.gov (United States)

    Guo, Lian; Zhang, Fen; Lu, Jun-Cai; Zeng, Rong-Chang; Li, Shuo-Qi; Song, Liang; Zeng, Jian-Min

    2018-04-01

    The magnesium aluminum and zinc aluminum layered double hydroxides intercalated with NO3 -(MgAl-NO3-LDH and ZnAl-NO3-LDH) were prepared by the coprecipitation method, and the magnesium aluminum and the zinc aluminum layered double hydroxides intercalated with VO x -(MgAl-VO x -LDH and ZnAl-VO x -LDH) were prepared by the anion-exchange method. Morphologies, microstructures and chemical compositions of LDHs were investigated by SEM, EDS, XRD, FTIR, Raman and TG analyses. The immersion tests were carried to determine the corrosion inhibition properties of MgAl-VO x -LDH and ZnAl-VO x -LDH on AZ31 Mg alloys. The results showed that ZnAl-VO x -LDH possesses the best anion-exchange and inhibition abilities. The influence of treatment parameters on microstructures of LDHs were discussed. Additionally, an inhibition mechanism for ZnAl-VO x -LDH on the AZ31 magnesium alloy was proposed and discussed.

  2. Increased capacity of lines using aluminum alloy conductors; Recapacitacao de linhas utilizando condutores de aluminio liga

    Energy Technology Data Exchange (ETDEWEB)

    Wiedmer, Ricardo Santos [COPEL Distribuicao, Curitiba, PR (Brazil); Hoffmann, Joao N. [COPEL Transmissao, Curitiba, PR (Brazil); Souza Junior, Oswaldo Honorato de; Silva, Vinicius P. [Instituto de Tecnologia para o Desenvolvimento (LACTEC), Curitiba, PR (Brazil)

    2009-05-15

    The increased ability to transport energy from three 138 kV lines in central region of Parana, totaling 153, 4 km, was obtained by the substitution of aluminum conductors with steel core 266.8 KCM Partridge for cable-aluminum alloy 6201 312.8 KCM Butte, and the elevation of temperature of the design of 55 deg C to 75 deg C. The initiative also involved testing to determine the optimal placement of dampers in LTs.

  3. Free energy change of off-eutectic binary alloys on solidification

    Science.gov (United States)

    Ohsaka, K.; Trinh, E. H.; Lin, J.-C.; Perepezko, J. H.

    1991-01-01

    A formula for the free energy difference between the undercooled liquid phase and the stable solid phase is derived for off-eutectic binary alloys in which the equilibrium solid/liquid transition takes place over a certain temperature range. The free energy change is then evaluated numerically for a Bi-25 at. pct Cd alloy modeled as a sub-subregular solution.

  4. Numerical Simulation of the Fluid Flow, Heat Transfer, and Solidification During the Twin-Roll Continuous Casting of Steel and Aluminum

    Science.gov (United States)

    Xu, Mianguang; Zhu, Miaoyong

    2016-02-01

    The commercialization of aluminum twin-roll casting was realized in the early 1950s, while it is still a dream for engineers to produce steel strip by this process. In the present paper, a two-dimensional mathematical model is employed to study the fluid flow, heat transfer, and solidification during the twin-roll casting for both steel and aluminum. The turbulent flow in the pool is examined using the Lam and Bremhorst low-Reynolds-number turbulence model. In order to facilitate the comparison and analysis, a new transformed coordinate system ( r, φ) is established. Characteristics of the momentum boundary layer and the solidification front are described. Reasons of the formation of the wedge-shaped zone near the surface of rotating roll are given. In the transformed coordinate system ( r, φ), the effect of the centrifugal force induced by the rotating roll is presented using the velocity component in the r direction and the pressure gradient in the r direction. At last, the evaluation of the solidified shell in the pool is analyzed. The results show that the twin-roll casting is a roll-rotating-driven process. The variation of the thickness of the momentum boundary layer can be divided into three stages and its thickness is very uniform at the last stage. Near the roll surface, there exists a wedge-shaped zone induced by the near-roll-surface shear flow that washes the mushy zone front, which increases the depth of the liquid pool and decreases the length of the rolling region. The rotating roll gives rise to the stirring effect to the pool region and the metal is moving away from the roll surface in the positive radial velocity region, and the effect of the centrifugal force becomes weak in the lower part of the pool. At the solidification front, the non-dimensional effective heat transfer coefficient distribution in steel twin-roll casting is larger than that in aluminum twin-roll casting. Considering that the turbulence level is determined by the flow

  5. Copper-base alloys processed by rapid solidification and ion implantation

    International Nuclear Information System (INIS)

    Wood, J.V.; Elvidge, C.J.; Johnson, E.; Johansen, A.; Sarholt-Kristensen, L.; Henriksen, O.

    1985-01-01

    Alloys of Cu-Sn and Cu-B have been processed by both melt spinning and ion implantation. In some instances (e.g. Cu-Sn alloys) rapidly solidified ribbons have been subjected to further implantation. This paper describes the similarities and differences in structure of materials subjected to a dynamic and contained process. For example in Cu-B alloys (up to 2wt% Boron) extended solubility is found in implanted alloys which is not present to the same degree in rapidly solidified alloys of the same composition. Likewise the range and nature of the reversible martensitic transformation is different in both cases as examined by electron microscopy and differential scanning calorimetry. (orig.)

  6. Effect of temperature on corrosion behavior of 3003 aluminum alloy in ethylene glycol–water solution

    Directory of Open Access Journals (Sweden)

    Chen Xin

    2016-08-01

    Full Text Available The effect of temperature on the corrosion behavior of 3003 aluminum alloy in ethylene glycol–water solution was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS techniques. The surface characterization was observed and determined by scanning electron microscopy (SEM, atomic force microscopy (AFM and energy dispersive spectrometer (EDS. The results demonstrate that the anodic aluminum dissolution and the cathodic oxygen reduction were accelerated by the increased temperature. However, as temperature was over 60 °C, the solubility and concentration of oxygen decreased, resulting in the inhibition of cathodic reaction. The cathodic reaction rate of 3003 aluminum alloy rose to the maximum at 60 °C. The Warburg impedance in Nyquist diagram diminished and then was replaced by a negative capacitance caused by the absorption of intermediate corrosion product on electrode. On the other hand, after potentiodynamic measurements, 3003 aluminum alloy suffered pitting corrosion. The dissolution of aluminum alloy around secondary phase particles expanded both horizontally and vertically.

  7. Microscopic analysis of effect of shot peening on corrosion fatigue behavior of aluminum alloy

    International Nuclear Information System (INIS)

    Kim, Jong Cheon; Cheong, Seong Kyun

    2012-01-01

    The object of this study considers corrosion fatigue improvement of 7075-T6 aluminum by using shot peening treatment on 3.5% NaCl solution at room temperature. Aluminum alloy is generally used in aerospace structural components because of the light weight and high strength characteristics. Many studies have shown that an aluminum alloy can be approximately 50% lighter than other materials. Mostly, corrosion leads to earlier fatigue crack propagation under tensile conditions and severely reduces the life of structures. Therefore, the technique to improve material resistance to corrosion fatigue is required. Shot peening technology is widely used to improve fatigue life and other mechanical properties by induced compressive residual stress. Even the roughness of treated surface causes pitting corrosion, the compressive residual stress, which is induced under the surface layer of material by shot peening, suppersses the corrosion and increases the corrosion resistance. The experimental results for shot peened specimens were compared with previous work for non treated aluminum alloy. The results show that the shot peening treatment affects the corrosion fatigue improvement of aluminum alloys and the induced compressive residual stress by shot peening treatment improves the resistance to corrosion fatigue

  8. Pore formation during C.W.Nd: YAG laser welding of aluminum alloys for automotive applications

    International Nuclear Information System (INIS)

    Pastor, M.; Zhao, H.; DebRoy, T.

    2000-01-01

    Pore formation is an important concern in laser welding of automotive aluminum alloys. This paper investigates the influence of the laser beam defocusing on pore formation during continuous wave Nd:YAG laser welding of aluminum automotive alloys 5182 and 5754. It was found that the instability of the keyhole during welding was a dominant cause of pore formation while hydrogen rejection played an insignificant role. The defocusing of the laser beam greatly affected the stability of the keyhole. Finally, the mechanism of the collapse of the keyhole and pore formation is proposed. (Author) 45 refs

  9. An Economic Model and Experiments to Understand Aluminum-Cerium Alloy Recycling

    Science.gov (United States)

    Iyer, Ananth V.; Lim, Heejong; Rios, Orlando; Sims, Zachary; Weiss, David

    2018-04-01

    We provide an economic model to understand the impact of adoption, sorting and pricing of scrap on the recycling of a new aluminum-cerium (AlCe) alloy for use in engine blocks in the automobile industry. The goal of the laboratory portion of this study is to investigate possible effects of cerium contamination on well-established aluminum recycling streams. Our methodology includes three components: (1) focused data gathering from industry supply chain participants, (2) experimental data through laboratory experiments to understand the impact of cerium on existing alloys and (3) an economic model to understand pricing incentives on a recycler's separation of AlCe engine blocks.

  10. Degradation assesment of aluminum alloy 6061-T6 using ultrasonic attenuation measurements

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hun Hee; Kang, To; Seo, Mu Kyung; Song, Sung Jin; Kim, Hak Joon; Kim, Kyung Cho; Kim, Young Bum [Sungkyunkwan Univ., Suwon (Korea, Republic of)

    2013-02-15

    Ultrasonic methods are widely used to degradation assesment. Remaining life cycle of metal can be estimated by ultrasonic parameters because ultrasonic velocity and attenuation are affected by change of material properties with accumulated fatigue in the metal. Therefore, in this study, we will estimate overall change of material properties by 2D C scan image. Fatigued aluminum alloy 6061-T6 samples from 0 to 85% were prepared for evaluating fatigue life cycle. Also, degraded image of materials using attenuation is proposed to estimate degree of material degradation for determining degraded area of fatigued samples. Finally, we will predicts process pf degradation with measured attenuation of fatigued aluminum alloy 6061-T6 samples.

  11. Thermal conductivity prediction of closed-cell aluminum alloy considering micropore effect

    Directory of Open Access Journals (Sweden)

    Donghui Zhang

    2015-02-01

    Full Text Available Large quantities of micro-scale pores are observed in the matrix of closed-cell aluminum alloy by scanning electron microscope, which indicates the dual-scale pore characteristics. Corresponding to this kind of special structural morphology, a new kind of dual-scale method is proposed to estimate its effective thermal conductivity. Comparing with the experimental results, the article puts forward the view that the prediction accuracy can be improved by the dual-scale method greatly. Different empirical formulas are also investigated in detail. It provides a new method for thermal properties estimation and makes preparation for more suitable empirical formula for closed-cell aluminum alloy.

  12. Fabrication And Mechanical Properties Of A Nanostructured Complex Aluminum Alloy By Three-Layer Stack Accumulative Roll-Bonding

    OpenAIRE

    Lee S.-H.; Lee S.R.

    2015-01-01

    A multi-layered complex aluminum alloy was successfully fabricated by three-layer stack accumulative roll bonding(ARB) process. The ARB using AA1050 and AA5052 alloy sheets was performed up to 7 cycles at ambient temperature without lubrication. The specimen processed by the ARB showed a multi-layer aluminum alloy sheet in which two aluminum alloys are alternately stacked. The grain size of the specimen decreased with the number of ARB cycles, became about 350nm in diameter after 7cycles. The...

  13. Corrosion and nanomechanical behaviors of plasma electrolytic oxidation coated AA7020-T6 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Venugopal, A., E-mail: arjun_venu@hotmail.com [Materials and Metallurgy Group, Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Thiruvananthapuram (India); Srinath, J. [Materials and Metallurgy Group, Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Thiruvananthapuram (India); Rama Krishna, L. [International Advanced Research Centre for Powder Metallurgy and New Materials (ARCI), Balapur P.O., Hyderabad 500005 (India); Ramesh Narayanan, P.; Sharma, S.C.; Venkitakrishnan, P.V. [Materials and Metallurgy Group, Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Thiruvananthapuram (India)

    2016-04-13

    Alumina coating was deposited on AA7020 aluminum alloy by plasma electrolytic oxidation (PEO) method. The corrosion, stress corrosion cracking (SCC) and nano-mechanical behaviors were examined by means of potentiodynamic polarization, slow strain rate test (SSRT) and nano-indentation tests. Potentiodynamic polarization (PP) was used to evaluate the corrosion resistance of the coating and slow strain rate test (SSRT) was used for evaluating the environmental cracking resistance in 3.5% NaCl solution. The mechanical properties (hardness and elastic modulus) were obtained from each indentation as a function of the penetration depth across the coating cross section. The above results were compared with similar PEO coated aluminum and magnesium alloys. Results indicated that PEO coating on AA7020 alloy significantly improved the corrosion resistance. However the environmental cracking resistance was found to be only marginal. The hardness and elastic modulus values were found to be much higher when compared to the base metal and similar PEO coated 7075 aluminum alloys. The fabricated coating also exhibited good adhesive strength with the substrate similar to other PEO coated aluminum alloys reported in the literature.

  14. Thermal analysis of aluminum alloys as a tool to evaluate the grain refiners efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Hariedy, M.M. [Aluminium Co. of Egypt, Nag Hammadi (Egypt); Niazi, A. [Assiut Univ. (Egypt); Nofal, A.A. [Central Metallurgical Research and Development Inst., Cairo (Egypt)

    1996-10-01

    Al-5%Ti-1%B and Al-5%Ti-1C master alloys were used to grain refine some aluminum alloys. The factors that affect the efficiency of grain refiners (addition rate, holding time, pouring temperature and metal composition) were studied. Thermal analysis was used to evaluate the efficiency of the two grain refiners in parallel with a conventional method (KBI test). The characteristic parameters of the cooling curves have been correlated to the grain size of the castings. It was found that thermal analysis could be used as a tool to evaluate the efficiency of the grain refiners of aluminum alloys prior to casting. Also, it was found that Al-5%Ti-1%C master alloy is more efficient grain refiner than Al-5%Ti-1%B.

  15. Aerospace Patented High-Strength Aluminum Alloy Used in Commercial Industries

    Science.gov (United States)

    2004-01-01

    NASA structural materials engineers at Marshall Space Flight Center (MSFC) in Huntsville, Alabama developed a high-strength aluminum alloy for aerospace applications with higher strength and wear-resistance at elevated temperatures. The alloy is a solution to reduce costs of aluminum engine pistons and lower engine emissions for the automobile industry. The Boats and Outboard Engines Division at Bombardier Recreational Products of Sturtevant, Wisconsin is using the alloy for pistons in its Evinrude E-Tec outboard, 40-90 horsepower, engine line. The alloy pistons make the outboard motor quieter and cleaner, while improving fuel mileage and increasing engine durability. The engines comply with California Air resources Board emissions standards, some of the most stringent in the United States. (photo credit: Bombardiier Recreational Products)

  16. Evaluation of Aluminum Alloy 2050-T84 Microstructure and Mechanical Properties at Ambient and Cryogenic Temperatures

    Science.gov (United States)

    Hafley, Robert A.; Domack, Marcia S.; Hales, Stephen J.; Shenoy, Ravi N.

    2011-01-01

    Aluminum alloy 2050 is being considered for the fabrication of cryogenic propellant tanks to reduce the mass of future heavy-lift launch vehicles. The alloy is available in section thicknesses greater than that of the incumbent aluminum alloy, 2195, which will enable designs with greater structural efficiency. While ambient temperature design allowable properties are available for alloy 2050, cryogenic properties are not available. To determine its suitability for use in cryogenic propellant tanks, tensile, compression and fracture tests were conducted on 4 inch thick 2050-T84 plate at ambient temperature and at -320degF. Various metallurgical analyses were also performed in order to provide an understanding of the compositional homogeneity and microstructure of 2050.

  17. Thermodynamic analysis of contamination by alloying elements in aluminum recycling.

    Science.gov (United States)

    Nakajima, Kenichi; Takeda, Osamu; Miki, Takahiro; Matsubae, Kazuyo; Nakamura, Shinichiro; Nagasaka, Tetsuya

    2010-07-15

    In previous studies on the physical chemistry of pyrometallurgical processing of aluminum scrap, only a limited number of thermodynamic parameters, such as the Gibbs free energy change of impurity reactions and the variation of activity of an impurity in molten aluminum, were taken into account. In contrast, in this study we thermodynamically evaluated the quantitative removal limit of impurities during the remelting of aluminum scrap; all relevant parameters, such as the total pressure, the activity coefficient of the target impurity, the temperature, the oxygen partial pressure, and the activity coefficient of oxidation product, were considered. For 45 elements that usually occur in aluminum products, the distribution ratios among the metal, slag, and gas phases in the aluminum remelting process were obtained. Our results show that, except for elements such as Mg and Zn, most of the impurities occurred as troublesome tramp elements that are difficult to remove, and our results also indicate that the extent to which the process parameters such as oxygen partial pressure, temperature, and flux composition can be changed in aluminum production is quite limited compared to that for iron and copper production, owing to aluminum's relatively low melting point and strong affinity for oxygen. Therefore, the control of impurities in the disassembly process and the quality of scrap play important roles in suppressing contamination in aluminum recycling.

  18. Effect of zirconium addition on the ductility and toughness of cast zinc aluminum alloy 5, zamak5, grain refined by titanium

    International Nuclear Information System (INIS)

    Zaid, A.I.O.

    2006-01-01

    Zinc-aluminum alloy 5, Zamak5, solidifies in a coarse dendrite structure which tends to deteriorate its mechanical behavior and impact strength. It was found that addition of some rare earth materials e.g. Ti or Zr to the melt of this alloy prior to solidification resulted in modification of its structure. Most of the reported work is directed towards the metallurgical aspects and little or no work is published on the effect of these elements on its mechanical strength, ductility and impact strength. In this paper, the effect of addition of Ti, Zr or Ti+Zr on the mechanical behavior and impact strength is investigated. It was found that addition of either of them resulted in enhancement of its mechanical strength of this alloy and ductility. Better enhancement was achieved in case of Ti+Zr addition. Furthermore, it was found that the addition of Ti did not show any effect on the impact strength of the Zamak5 alloy whereas Zr and Ti+Zr resulted in 6.25% and 25% increase of its impact strength respectively. (author)

  19. Modeling diffusion-governed solidification of ternary alloys - Part 2: Macroscopic transport phenomena and macrosegregation.

    Science.gov (United States)

    Wu, M; Li, J; Ludwig, A; Kharicha, A

    2014-09-01

    Part 1 of this two-part investigation presented a multiphase solidification model incorporating the finite diffusion kinetics and ternary phase diagram with the macroscopic transport phenomena (Wu et al., 2013). In Part 2, the importance of proper treatment of the finite diffusion kinetics in the calculation of macrosegregation is addressed. Calculations for a two-dimensional (2D) square casting (50 × 50 mm 2 ) of Fe-0.45 wt.%C-1.06 wt.%Mn considering thermo-solutal convection and crystal sedimentation are performed. The modeling result indicates that the infinite liquid mixing kinetics as assumed by classical models (e.g., the Gulliver-Scheil or lever rule), which cannot properly consider the solute enrichment of the interdendritic or inter-granular melt at the early stage of solidification, might lead to an erroneous estimation of the macrosegregation. To confirm this statement, further theoretical and experimental evaluations are desired. The pattern and intensity of the flow and crystal sedimentation are dependent on the crystal morphologies (columnar or equiaxed); hence, the potential error of the calculated macrosegregation caused by the assumed growth kinetics depends on the crystal morphology. Finally, an illustrative simulation of an engineering 2.45-ton steel ingot is performed, and the results are compared with experimental results. This example demonstrates the model applicability for engineering castings regarding both the calculation efficiency and functionality.

  20. Computer study of the solidification and fusion of an alloy in a porous cubic matrix

    International Nuclear Information System (INIS)

    Godoy S, Mauricio; Moraga B, Nelson

    2004-01-01

    A computer study is presented of the solidification and fusion of a metal, that is non reactively infiltrated in a cubic porous matrix. The entire porous cubic cavity is saturated with the metal and has four adiabatic and two opposing vertical walls at different temperatures. The modeling is based on continuity, Navier Stokes and energy equations. The Darcy-Brinkman-Forchheimer model is used for the description of the porous medium. The discreet equations, with finite volumes, are resolved by using the SIMPLE algorithm. The aim is to study the phase change, solidification and fusion in the porous medium of the cubic cavity, considering natural convection in the liquid phase, constant porosity of the matrix and variable porosity in the soft zone. A one dimensional model is built, the distributions of speed, U.V.W. and temperature θ are determined, as well as the phase change fronts over time. The validation used data that is available in the literature for 2D and experimental models (Beckermann, 1988) (CW)

  1. Interactions between drops of a molten aluminum-lithium alloy and liquid water

    International Nuclear Information System (INIS)

    Nelson, L.S.

    1994-01-01

    In certain hypothesized nuclear reactor accident scenarios, 1- to 10-g drops of molten aluminum-lithium alloys might contact liquid water. Because vigorous steam explosions have occurred when large amounts of molten aluminum-lithium alloys were released into water or other coolants, it becomes important to know whether there will be explosions if smaller amounts of these molten alloys similarly come into contact with water. Therefore, the authors released drops of molten Al-3.1 wt pct Li alloy into deionized water at room temperature. The experiments were performed at local atmospheric pressure (0.085 MPa) without pressure transient triggers applied to the water. The absence of these triggers allowed them to (a) investigate whether spontaneous initiation of steam explosions would occur with these drops and (b) study the alloy-water chemical reactions. The drop sizes and melt temperatures were chosen to simulate melt globules that might form during the hypothesized melting of the aluminum-lithium alloy components

  2. The influence of the parameters of lost foam process on the quality of aluminum alloys castings

    Directory of Open Access Journals (Sweden)

    Aćimović-Pavlović Zagorka

    2010-01-01

    Full Text Available This paper presents the research results of application of Lost foam process for aluminum alloys castings of a simple geometry. The process characteristic is that patterns and gating of moulds, made of polymers, stay in the mould till the liquid metal inflow. In contact with the liquid metal, pattern intensely and in relatively short time decomposes and evaporates, which is accompanied by casting crystallization. As a consequence of polymer pattern decomposition and evaporation a great quantity of liquid and gaseous products are produced, which is often the cause of different types of casting errors. This paper presents the results of a research with a special consideration given to detecting and analyzing the errors of castings. In most cases the cause of these errors are defects of polymer materials used for evaporable patterns production, as well as defects of materials for refractory coatings production for polymer patterns. The researches have shown that different types of coatings determine properties of the obtained castings. Also, the critical processing parameters (polymer pattern density, casting temperature, permeability of refractory coating and sand, construction of patterns and gating of moulds significantly affect on castings quality. During the research a special consideration was given to control and optimization of these parameters with the goal of achieving applicable castings properties. The study of surface and internal error of castings was performed systematically in order to carry out preventive measures to avoid errors and minimize production costs. In order to achieve qualitative and profitable castings production by the method of Lost foam it is necessary to reach the balance in the system: evaporable polymer pattern - liquid metal - refractory coating - sandy cast in the phase of metal inflow, decomposition and evaporation of polymer pattern, formation and solidification of castings. By optimizing the processing

  3. Rapid solidification of Ni50Nb28Zr22 glass former alloy through suction-casting

    International Nuclear Information System (INIS)

    Miyamoto, M.I.; Santos, F.S.; Bolfarini, C.; Botta Filho, W.J.; Kiminami, C.S.

    2010-01-01

    To select new alloys with high glass forming ability (GFA) to present amorphous structure in millimeter scale, several semi-empirical models have been developed. In the present work, a new alloy, Ni 50 Nb 28 Zr 22 d, was designed based on the combination of topological instability lambda (A) criterion and electronegativity difference (Δe). The alloy was rapidly solidified in a bulk wedge sample by cooper mold suction casting in order to investigate its amorphization. The sample was characterized by the combination of scanning electron microscopy (MEV), X-ray diffraction (XRD) and differential scanning calorimeter (DSC). For the minimum thickness of 200 μm analyzed, it was found that the alloy did not show a totally amorphous structure. Factor such as low cooling rate, existence of oxides on the surface of the elements and presence of oxygen in the atmosphere of equipment did not allowed the achievement of higher amorphous thickness. (author)

  4. Directional solidification of Zn-Al-Cu eutectic alloy by the vertical Bridgman method

    Directory of Open Access Journals (Sweden)

    Büyük U.

    2015-01-01

    Full Text Available In the present work, the effect of growth rate and temperature gradient on microstructure and mechanical properties of Zn-7wt.%Al-4wt.%Cu eutectic alloy has been investigated. Alloys prepared under steady-state conditions by vacuumed hot filing furnace. Then, the alloys were directionally solidified upward with different growth rates (V=11.62-230.77 mm/s at a constant temperature gradient (G=7.17 K/mm and with different temperature gradients (G=7.17-11.04 K/mm at a constant growth rate (V=11.62 mm/s by a Bridgman furnace. The microstructures were observed to be lamellae of Zn, Al and broken lamellae CuZn4 phases from quenched samples. The values of eutectic spacing, microhardness and ultimate tensile strength of alloys were measured. The dependency of the microstructure and mechanical properties on growth rate and temperature gradient were investigated using regression analysis.

  5. Portable Fiber Laser System and Method to Remove Pits and Cracks on Sensitized Surfaces of Aluminum Alloys

    Science.gov (United States)

    2015-08-01

    and Cracks on Sensitized Surfaces of Aluminum Alloys Prepared for DEPARTMENT OF THE NAVY Office of Naval Research For the period July 1, 2015...Cracks on Sensitized Surfaces of Aluminum Alloys 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e...nanohardness, and elastic modulus of the 5052 Mg-Al alloy samples were experimentally investigated and analyzed. The phased objectives and specific

  6. Influence of Chemical Composition on Porosity in Aluminium Alloys

    Directory of Open Access Journals (Sweden)

    Kucharčík L.

    2014-06-01

    Full Text Available Porosity is one of the major defects in aluminum castings, which results is a decrease of a mechanical properties. Porosity in aluminum alloys is caused by solidification shrinkage and gas segregation. The final amount of porosity in aluminium castings is mostly influenced by several factors, as amount of hydrogen in molten aluminium alloy, cooling rate, melt temperature, mold material, or solidification interval. This article deals with effect of chemical composition on porosity in Al-Si aluminum alloys. For experiment was used Pure aluminum and four alloys: AlSi6Cu4, AlSi7Mg0, 3, AlSi9Cu1, AlSi10MgCu1.

  7. Solidification Rate Dependence of Microstructures and Transformation Behavior of Ti-Ni-Hf Alloys.

    Science.gov (United States)

    Kim, Dong-Jo; Kim, Yeon-Wook; Nam, Tae-Hyun

    2018-09-01

    The microstructures and transformation behavior of Ti-49Ni-20Hf, Ti-49.5Ni-20Hf and Ti-50.3Ni- 20Hf alloys, when prepared by conventional casting, were investigated and compared with the properties of the alloys prepared by melt spinning. The area fraction of (Ti,Hf)2Ni in Ti-Ni-Hf alloys decreased to 3.9% from 9.4% as Ni content rose to 50.3 at% from 49 at%. Several cracks were observed in the hot-rolled Ti-49Ni-20Hf alloy sheet but none were found in the Ti-50.3Ni-20Hf alloy sheet. The B2-B19' transformation start temperature (Ms) decreased to 476 K from 580 K as Ni content increased to 50.3 at% from 49 at%. All the as-spun ribbons were amorphous, and the activation energy for crystallization ranged from 167.8 kJ/mol to 182.7 kJ/mol based on Ni content. When annealing temperature ranged from 810 K to 873 K, crystalline Ti-Ni-Hf alloys without (Ti,Hf)2Ni particles were obtained. At annealing temperatures higher than 873 K, very fine (Ti,Hf)2Ni particles, less than 20 nm in size, were found embedded in a crystalline matrix.

  8. Analysis of impact-sliding wear property of aluminum bronze against titanium alloy and 2Cr13 steel

    Science.gov (United States)

    Wei, Yongqiang; Wang, Liqin

    2009-07-01

    Impact-sliding wear of aluminum bronze against titanium alloy and 2Cr13 steel have been conducted using impactsliding wear test rig which was developed independently. Some non-destructive examinations have been performed on worn specimens, using weighing, 2D and 3D profilometry, scanning electron microscopy and EDS technology. Using laser scanning confocal microscope (LSCM), it has been found that the surface of aluminum bronze which wears against titanium alloy is much coarser than the surface which wears against 2Cr13 steel. Results of wear volume show clearly that although the hardness of titanium alloy has greater value than aluminum bronze, the wear volume of titanium alloy has much greater value compared with aluminum bronze. It has been found that there is remarkable material transferring from titanium alloy to aluminum bronze and little material transfer from aluminum bronze to titanium alloy. For the impact-sliding wear between aluminum bronze against 2Cr13 steel, the hardness of aluminum bronze has greater value than 2Cr13 steel, the wear volume of aluminum bronze has much greater value compared with 2Cr13 steel, whose wear volume can be ignored. Using EDS technology, it has been found that there is material transferring from aluminum bronze to 2Cr13 steel and material transferring from 2Cr13 steel to aluminum bronze can be ignored. Through the SEM pictures of worn surfaces and worn debris, flaking, particles and micro-cracks can be found on the worn surfaces. The wear mechanism of aluminum bronze against titanium alloy and 2Cr13 steel is delamination wear.

  9. Plasma immersion ion implantation and deposition hybrid process on aluminum and titanium alloy

    International Nuclear Information System (INIS)

    Wang Langping; Wang Yuhang; Wang Xiaofeng; Tang Baoyin; Dong Shen

    2007-01-01

    Because of their variety excellent properties, aluminum and titanium alloy are widely used in aerospace, airplane, ship manufacture, energy source and chemical engineering. However, both of them show a low wear resistance. In our research, plasma immersion ion implantation and deposition was utilized to improve their wear resistance. The method of ion implantation + transition layer deposition + wear resistance layer deposition was applied on these alloys. And by employing the wear testing method, the influences of the structure and thickness of the transition layer on wear resistance were obtained. The experimental results reveal that the wear resistance of these alloys can be improved significantly by optimizing the processing window. (authors)

  10. Nonlinear acoustic properties of the B95 aluminum alloy and the B95/nanodiamond composite

    Science.gov (United States)

    Korobov, A. I.; Prokhorov, V. M.

    2016-11-01

    Research results for the nonlinear acoustic properties of the B95 polycrystalline aluminum alloy and the B95/nanodiamond composite have been described. The nonlinear properties of the alloys have been studied by the spectral method that measures the efficiency of generation of the second harmonic of a bulk acoustic wave at a frequency of 2 f = 10 MHz in the field of a finite-amplitude longitudinal acoustic wave at a frequency of f = 5 MHz. The results derived by this method have been compared with the results of studies of the nonlinear acoustic properties of the test alloys using the Thurston-Brugger quasi-static method.

  11. Deformation mechanism of aluminum-magnesium alloys at elevated temperatures

    NARCIS (Netherlands)

    Kazantzis, A. V.; Chen, Z. G.; De Hosson, J. Th M.

    2013-01-01

    The study concentrates on the formulation of a reliable constitutive equation for plastic forming of Al-Mg-based alloys above 400 A degrees C and at strain rates above 10(-3) s(-1). The deformation mechanisms of two coarse-grained Al-Mg alloys, also known as AA5182, with grain sizes 21 and 37 mu m

  12. Atmospheric Corrosion of Aluminum Alloy 3105 in Coastal Environments: Interim Report After 15 Months Exposure

    Energy Technology Data Exchange (ETDEWEB)

    Holcomb, G.R.

    1996-04-19

    In May of 1994, racks of corrosion samples were installed along the Oregon coast. The aluminum alloy 3105 samples were mounted on utility poles in Astoria, Manzanita, Lincoln City, Gold Beach, Brookings, Portland, and Albany. At each coastal location, samples were placed on four different poles at various distances from the coast (from as near as 50 feet to as far as 5 miles). The inland sites (Portland and Albany) have only one pole per site and are used as control sites. Besides the 3105 alloys, 5052 and 6061 aluminum alloys were placed at all sites. Since installation, one rack was lost due to the pole being taken down by the phone company (in Lincoln City), but the rest of the poles and racks are still in place.

    In August of 1995, the aluminum samples were visually inspected, and the remaining six 3105 aluminum samples in Lincoln City were removed for laboratory examination. Non-destructive x-ray analysis was used on the Lincoln City samples to obtain information a bout the nature of the corrosion products. Because the analysis was performed while the corrosion products remained on the surface, aluminum peaks dominated the diffraction pattern, and relative peak-heights were different from normal. Nevertheless, some minerals were identified as part of the corrosion products.

  13. Fatigue Strength Estimation Based on Local Mechanical Properties for Aluminum Alloy FSW Joints

    Directory of Open Access Journals (Sweden)

    Kittima Sillapasa

    2017-02-01

    Full Text Available Overall fatigue strengths and hardness distributions of the aluminum alloy similar and dissimilar friction stir welding (FSW joints were determined. The local fatigue strengths as well as local tensile strengths were also obtained by using small round bar specimens extracted from specific locations, such as the stir zone, heat affected zone, and base metal. It was found from the results that fatigue fracture of the FSW joint plate specimen occurred at the location of the lowest local fatigue strength as well as the lowest hardness, regardless of microstructural evolution. To estimate the fatigue strengths of aluminum alloy FSW joints from the hardness measurements, the relationship between fatigue strength and hardness for aluminum alloys was investigated based on the present experimental results and the available wide range of data from the references. It was found as: σa (R = −1 = 1.68 HV (σa is in MPa and HV has no unit. It was also confirmed that the estimated fatigue strengths were in good agreement with the experimental results for aluminum alloy FSW joints.

  14. Influence of Post Weld Heat Treatment on Strength of Three Aluminum Alloys Used in Light Poles

    Directory of Open Access Journals (Sweden)

    Craig C. Menzemer

    2016-03-01

    Full Text Available The conjoint influence of welding and artificial aging on mechanical properties were investigated for extrusions of aluminum alloy 6063, 6061, and 6005A. Uniaxial tensile tests were conducted on the aluminum alloys 6063-T4, 6061-T4, and 6005A-T1 in both the as-received (AR and as-welded (AW conditions. Tensile tests were also conducted on the AR and AW alloys, subsequent to artificial aging. The welding process used was gas metal arc (GMAW with spray transfer using 120–220 A of current at 22 V. The artificial aging used was a precipitation heat treatment for 6 h at 182 °C (360 °F. Tensile tests revealed the welded aluminum alloys to have lower strength, both for yield and ultimate tensile strength, when compared to the as-received un-welded counterpart. The beneficial influence of post weld heat treatment (PWHT on strength and ductility is presented and discussed in terms of current design provisions for welded aluminum light pole structures.

  15. Low alloy additions of iron, silicon, and aluminum to uranium: a literature survey

    International Nuclear Information System (INIS)

    Ludwig, R.L.

    1980-01-01

    A survey of the literature has been made on the experimental results of small additions of iron, silicon, and aluminum to uranium. Information is also included on the constitution, mechanical properties, heat treatment, and deformation of various binary and ternary alloys. 42 references, 24 figures, 13 tables

  16. The corrosion protection of several aluminum alloys by chromic acid and sulfuric acid anodizing

    Science.gov (United States)

    Danford, M. D.

    1994-01-01

    The corrosion protection afforded 7075-T6, 7075-T3, 6061-T6, and 2024-T3 aluminum alloys by chromic acid and sulfuric acid anodizing was examined using electrochemical techniques. From these studies, it is concluded that sulfuric acid anodizing provides superior corrosion protection compared to chromic acid anodizing.

  17. Laser surface alloying of aluminum (AA1200) with Ni and SiC Powders

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2010-12-01

    Full Text Available . The dissociated C reacted with Al to form Al4C3. The addition of Ni resulted in the formation of the Al3Ni phase. A hardness increase of approximately four times that of aluminum AA1200 was achieved in the alloyed layer....

  18. Strain hardening and damage in 6xxx series aluminum alloy friction stir welds

    DEFF Research Database (Denmark)

    Simar, Aude; Nielsen, Kim Lau; de Meester, Bruno

    2010-01-01

    A friction stir weld in 6005A-T6 aluminum alloy has been prepared and analyzed by micro-hardness measurements, tensile testing and scanning electron microscopy (SEM). The locations of the various weld zones were determined by micro-hardness indentation measurements. The flow behavior of the vario...

  19. State of residual stress in laser-deposited ceramic composite coatings on aluminum alloys

    NARCIS (Netherlands)

    Kadolkar, P. B.; Watkins, T. R.; De Hosson, J. Th. M.; Kooi, B. J.; Dahotre, N. B.

    The nature and magnitude of the residual stresses within laser-deposited titanium carbide (TiC) coatings on 2024 and 6061 aluminum (Al) alloys were investigated. Macro- and micro-stresses within the coatings were determined using an X-ray diffraction method. Owing to increased debonding between the

  20. Modeling and simulation of phase-transitions in multicomponent aluminum alloy casting

    NARCIS (Netherlands)

    Ten Cate, A.; Geurts, B.J.; Muskulus, M.; Köster, D.; Muntean, A.; Van Opheusden, J.; Peschansky, A.; Vreman, B.; Zegeling, P.

    2008-01-01

    The casting process of aluminum products involves the spatial distribution of alloying elements. It is essential that these elements are uniformly distributed in order to guarantee reliable and consistent products. This requires a good understanding of the main physical mechanisms that affect the

  1. Anti-icing/frosting and self-cleaning performance of superhydrophobic aluminum alloys

    Science.gov (United States)

    Feng, Libang; Yan, Zhongna; Shi, Xueting; Sultonzoda, Firdavs

    2018-02-01

    Ice formation and frost deposition on cryogenic equipment and systems can result in serious problems and huge economic loss. Hence, it is quite necessary to develop new materials to prevent icing and frosting on cold surfaces in engineering fields. Here, a superhydrophobic aluminum alloy with enhanced anti-frosting, anti-icing, and self-cleaning performance has been developed by a facile one-step method. The anti-frosting/icing performance of superhydrophobic aluminum alloys is confirmed by frosting/icing time delay, consolidating and freezing temperature reduction, and lower amount of frost/ice adhesion. Meanwhile, the excellent self-cleaning performance is authenticated by the fact that simulated pollution particles can be cleaned out by rolling water droplets completely. Finally, based on the classical nucleation theory, anti-icing and anti-frosting mechanisms of the superhydrophobic aluminum alloys are deduced. Results show that grounded on "air cushion" and "heat insulation" effect, a larger nucleation barrier and a lower crystal growth rate can be observed, which, hence, inhibit ice formation and frost deposition. It can be concluded that preparing superhydrophobic surfaces would be an effective strategy for improving anti-icing, anti-frosting, and self-cleaning performance of aluminum alloys.

  2. Fabrication of super-hydrophobic surfaces on aluminum alloy substrates by RF-sputtered polytetrafluoroethylene coatings

    Directory of Open Access Journals (Sweden)

    Yang Wang

    2014-03-01

    Full Text Available In this work, we present a method of fabricating super-hydrophobic surface on aluminum alloy substrate. The etching of aluminum surfaces has been performed using Beck's dislocation etchant for different time to create micrometer-sized irregular steps. An optimised etching time of 50 s is found to be essential before polytetrafluoroethylene (PTFE coating, to obtain a highest water contact angle of 165±2° with a lowest contact angle hysteresis as low as 5±2°. The presence of patterned microstructure as revealed by scanning electron microscopy (SEM together with the low surface energy ultrathin RF-sputtered PTFE films renders the aluminum alloy surfaces highly super-hydrophobic.

  3. Protection against Corrosion of Aluminum Alloy in Marine Environment by Lawsonia inermis

    Directory of Open Access Journals (Sweden)

    H. M. Hajar

    2016-01-01

    Full Text Available The corrosion performance of aluminum alloy 5083 (AA5083 was investigated in the splash zone area simulated in salt spray cabinet at ambient temperature. Three paint formulations were prepared in accordance with different percentages of henna extract. FTIR method was used to determine the constituent of henna while weight loss and electrochemical method were applied to investigate the inhibition behaviour. The findings show that corrosion rate of aluminum alloy decreased with the increases of henna extract in the coating formulation. The rise of charge transfer resistance (Rct value has contributed to the greater protection of the coated aluminum. The decrease in double layer capacitance value (Cdl is another indicator that a better protective barrier has been formed in the presence of henna in the coating matrix.

  4. Superplastic forming of rapid solidification processed Al-4Li-0.2Zr

    International Nuclear Information System (INIS)

    Meschter, P.J.; Lederich, R.J.; Sastry, S.M.L.

    1987-01-01

    Aluminum-4 wt pct lithium alloys are attractive as structural materials because they are 13 to 14 pct less dense and have 25 pct larger elastic moduli than high-strength 2XXX-and 7XXX-series aluminum alloys. These low-density alloys can be produced only by rapid solidification processing (RSP). Successful RSP of Al-4Li-0.2Zr, Al-4Li-1Mg-0.2Zr, and Al-4Li-1Cu-0.2Zr alloys with strengths similar to that of 7075-T76 has recently been demonstrated. Net-shaped processing techniques such as superplastic forming are capable of producing complex structural elements while minimizing usage of expensive material; thus, these techniques are particularly applicable to Al-Li alloys. The purpose of this study was to determine the conditions of strain rate and temperature under which RSP Al-4Li alloys could be superplastically formed

  5. Al and Mg Alloys for Aerospace Applications Using Rapid Solidification and Powder Metallurgy Processing

    Science.gov (United States)

    1989-03-28

    position of the Mg2Si liquidus, then a slight change in the eutectic composition is expected, and has been estimated to be = 1%Si. If, on the other hand ...the 10 wt.% Gd alloys were excellent. The alloys retained on average 91% of their room temperature yield and ultimate strenght at 200"C. The ductility...the other hand , results from the introduction of the same shear displacement on every second (001) plane. The resulting tetragonal unit cells have a c/a

  6. System integration and demonstration of adhesive bonded high temperature aluminum alloys for aerospace structure, phase 2

    Science.gov (United States)

    Falcone, Anthony; Laakso, John H.

    1993-01-01

    Adhesive bonding materials and processes were evaluated for assembly of future high-temperature aluminum alloy structural components such as may be used in high-speed civil transport aircraft and space launch vehicles. A number of candidate high-temperature adhesives were selected and screening tests were conducted using single lap shear specimens. The selected adhesives were then used to bond sandwich (titanium core) test specimens, adhesive toughness test specimens, and isothermally aged lap shear specimens. Moderate-to-high lap shear strengths were obtained from bonded high-temperature aluminum and silicon carbide particulate-reinforced (SiC(sub p)) aluminum specimens. Shear strengths typically exceeded 3500 to 4000 lb/in(sup 2) and flatwise tensile strengths exceeded 750 lb/in(sup 2) even at elevated temperatures (300 F) using a bismaleimide adhesive. All faceskin-to-core bonds displayed excellent tear strength. The existing production phosphoric acid anodize surface preparation process developed at Boeing was used, and gave good performance with all of the aluminum and silicon carbide particulate-reinforced aluminum alloys investigated. The results of this program support using bonded assemblies of high-temperature aluminum components in applications where bonding is often used (e.g., secondary structures and tear stoppers).

  7. Development and evaluation of Al-Ti-C master alloys as grain refiner for aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Hadia, M.A. [Aluminum Co. of Egypt, Nag Hammadi (Egypt); Ghaneya, A.A.; Niazi, A. [Assiut Univ. (Egypt)

    1996-10-01

    A series of Al-Ti-C master alloys with different amounts of titanium and carbon (Al-3.5%Ti-0.5%C, Al-3.5%Ti-0.7%C and Al-5%Ti-1%C) has been developed by adding activated graphite to molten Al-Ti binary alloys. The micro-structures of the developed alloys were investigated. The efficiency of the produced alloys as aluminum grain refiner was evaluated. The effects of the following factors were investigated: addition rate of each master alloy, the pouring temperature of the refined metal and the holding time before pouring. Also, the contact time for each refiner was studied. The results were significant and the refiner Al-5%Ti-1%C was the most effective.

  8. Influences on the formability and mechanical properties of 7000-aluminum alloys in hot and warm forming

    Science.gov (United States)

    Behrens, B.-A.; Nürnberger, F.; Bonk, C.; Hübner, S.; Behrens, S.; Vogt, H.

    2017-09-01

    Aluminum alloys of the 7000 series possess high lightweight potential due to their high specific tensile strength combined with a good ultimate elongation. For this reason, hot-formed boron-manganese-steel parts can be substituted by these alloys. Therefore, the application of these aluminum alloys for structural car body components is desired to decrease the weight of the body in white and consequently CO2 emissions during vehicle operation. These days, the limited formability at room temperature limits an application in the automobile industry. By increasing the deformation temperature, formability can be improved. In this study, two different approaches to increase the formability of these alloys by means of higher temperatures were investigated. The first approach is a warm forming route to form sheets in T6 temper state with high tensile strength at temperatures between 150 °C and 300 °C. The second approach is a hot forming route. Here, the material is annealed at solution heat treatment temperature and formed directly after the annealing step. Additionally, a quench step is included in the forming stage. After the forming and quenching step, the sheets have to be artificially aged to achieve the high specific tensile strength. In this study, several parameters in the presented process routes, which influence the formability and the mechanical properties, have been investigated for the aluminum alloys EN AW7022 and EN AW7075.

  9. Replacement of steel parts with extruded aluminum alloys in an automobile

    Science.gov (United States)

    Daggula, Manikantha Reddy

    Over the past years, vehicle emissions have shown a negative impact on environment and human health. A new strategy has been used by automakers to reduce a vehicle's weight which significantly reduce fuel consumption and C02 emissions. A very light car consumes very less fuel as it needs to overcome less inertia, decreasing the required power to movie the vehicle. Reducing weight is the easiest way to increase fuel economy and making it by just 10% can increase its efficiency 6 to 8 percent. For a normal scale 80% of vehicles weight is shared among chassis, power train and other exterior components. Almost 60% of the vehicles weight is comprised of steel and the remaining is with cast and extruded aluminum and magnesium alloys. Our main aim is to look for the parts like Fuel tank holder, Fuel filler neck, Turbo inlet assembly, and Brake lines, Dash board frame which are made from steel and replace them with extruded aluminum alloys, to analyze a conventional rear wheel aluminum drive shaft and replace it with a new design and with a new aluminum alloy. The current project involves dismantling an automobile and looking for feasible steel parts and making samples, analyzing the hardness of the samples. These parts are optimally analyzed using Ansys Finite element analysis tool, these parts are subjected to the constraints such as three-point bending, tensile testing, hydrostatic pressure and also torsional stress action on the drive shaft, the deformation and stress are observed in these parts. The results show the current steel parts can be replaced with 3000 series aluminum alloy and the drive shaft can be replaced with new design with 6061-T6 Al-alloy which decreases 25% of the shaft weight.

  10. Removing hydrochloric acid exhaust products from high performance solid rocket propellant using aluminum-lithium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Terry, Brandon C., E-mail: terry13@purdue.edu [School of Aeronautics and Astronautics, Purdue University, Zucrow Laboratories, 500 Allison Rd, West Lafayette, IN 47907 (United States); Sippel, Travis R. [Department of Mechanical Engineering, Iowa State University, 2025 Black Engineering, Ames, IA 50011 (United States); Pfeil, Mark A. [School of Aeronautics and Astronautics, Purdue University, Zucrow Laboratories, 500 Allison Rd, West Lafayette, IN 47907 (United States); Gunduz, I.Emre; Son, Steven F. [School of Mechanical Engineering, Purdue University, Zucrow Laboratories, 500 Allison Rd, West Lafayette, IN 47907 (United States)

    2016-11-05

    Highlights: • Al-Li alloy propellant has increased ideal specific impulse over neat aluminum. • Al-Li alloy propellant has a near complete reduction in HCl acid formation. • Reduction in HCl was verified with wet bomb experiments and DSC/TGA-MS/FTIR. - Abstract: Hydrochloric acid (HCl) pollution from perchlorate based propellants is well known for both launch site contamination, as well as the possible ozone layer depletion effects. Past efforts in developing environmentally cleaner solid propellants by scavenging the chlorine ion have focused on replacing a portion of the chorine-containing oxidant (i.e., ammonium perchlorate) with an alkali metal nitrate. The alkali metal (e.g., Li or Na) in the nitrate reacts with the chlorine ion to form an alkali metal chloride (i.e., a salt instead of HCl). While this technique can potentially reduce HCl formation, it also results in reduced ideal specific impulse (I{sub SP}). Here, we show using thermochemical calculations that using aluminum-lithium (Al-Li) alloy can reduce HCl formation by more than 95% (with lithium contents ≥15 mass%) and increase the ideal I{sub SP} by ∼7 s compared to neat aluminum (using 80/20 mass% Al-Li alloy). Two solid propellants were formulated using 80/20 Al-Li alloy or neat aluminum as fuel additives. The halide scavenging effect of Al-Li propellants was verified using wet bomb combustion experiments (75.5 ± 4.8% reduction in pH, ∝ [HCl], when compared to neat aluminum). Additionally, no measurable HCl evolution was detected using differential scanning calorimetry coupled with thermogravimetric analysis, mass spectrometry, and Fourier transform infrared absorption.

  11. Wear behaviors of pure aluminum and extruded aluminum alloy (AA2024-T4) under variable vertical loads and linear speeds

    Science.gov (United States)

    Jung, Jeki; Oak, Jeong-Jung; Kim, Yong-Hwan; Cho, Yi Je; Park, Yong Ho

    2017-11-01

    The aim of this study was to investigate the transition of wear behavior for pure aluminum and extruded aluminum alloy 2024-T4 (AA2024-T4). The wear test was carried using a ball-on-disc wear testing machine at various vertical loads and linear speeds. The transition of wear behaviors was analyzed based on the microstructure, wear tracks, wear cross-section, and wear debris. The critical wear rates for each material are occurred at lower linear speed for each vertical load. The transition of wear behavior was observed in which abrasion wears with the generation of an oxide layer, fracture of oxide layer, adhesion wear, severe adhesion wear, and the generation of seizure occurred in sequence. In case of the pure aluminum, the change of wear debris occurred in the order of blocky, flake, and needle-like debris. Cutting chip, flake-like, and coarse flake-like debris was occurred in sequence for the extruded AA2024-T4. The transition in the wear behavior of extruded AA2024-T4 occurred slower than in pure aluminum.

  12. The Mechanical Behavior of Friction-Stir Spot Welded Aluminum Alloys

    Science.gov (United States)

    Güler, Hande

    2014-10-01

    Aluminum and alloys are widely used in the automotive industry due to the light weight, good formability, and malleability. Spot welding is the most commonly used joining method of these materials, but the high current requirements and the inconsistent quality of the final welds make this process unsuitable. An alternative welding technique, the friction-stir spot welding process, can also be successfully used in joining of aluminum and alloys. In this study, 1-mm-thick AA5754 Al-alloy plates in the H-111 temper conditions were joined by friction-stir spot welding using two different weld parameters such as tool rotational speed and dwell time. Mechanical properties of the joints were obtained with extensive hardness measurements and tensile shear tests. The effect of these parameters on the failure modes of welded joints was also determined.

  13. Properties of aluminum alloys tensile, creep, and fatigue data at high and low temperatures

    CERN Document Server

    1999-01-01

    This book compiles more than 300 tables listing typical average properties of a wide range of aluminum alloys. The individual test results were compiled, plotted in various ways, and analyzed. The average values from the tensile and creep tests were then normalized to the published typical room-temperature tensile properties of the respective alloys for easy comparison. This extensive project was done by Alcoa Laboratories over a period of several years. The types of data presented include: Typical Mechanical Properties of Wrought and Cast Aluminum Alloys at Various Temperatures, including tensile properties at subzero temperatures, at temperature after various holding times at the test temperature, and at room temperature after exposure at various temperatures for various holding times; creep rupture strengths for various times at various temperatures; stresses required to generate various amounts of creep in various lengths of time; rotating-beam fatigue strengths; modulus of elasticity as a function of t...

  14. Filtration of aluminum alloys and its influence on mechanical properties and shape of eutectical silicium

    Directory of Open Access Journals (Sweden)

    M. Brůna

    2008-07-01

    Full Text Available Filtration during casting of high quality aluminum alloys belongs to main refining methods. Even when there are many years of experiences and experimental works on this subject, there are still some specific anomalies. While using ceramic filtration media during casting of aluminum alloys, almost in all experiments occurred increase of strength limit and atypical increase of extension. This anomaly was not explained with classical metallurgical methods, black-white contrast after surface etching neither with color surface etching. For that reason was used deep etching on REM. By using pressed ceramic filters, by studying morphology eutectical silicon was observed modification morphology of eutectical silicon, this explains increase extension after filtration. Pressed ceramic filters were used on experimental works. Casting was executed on hardenable alloy AlSi10MgMn.

  15. Modeling of plastic localization in aluminum and Al–Cu alloys under shock loading

    International Nuclear Information System (INIS)

    Krasnikov, V.S.; Mayer, A.E.

    2014-01-01

    This paper focuses on the modeling of plastic deformation localization in pure aluminum and aluminum–copper alloys during the propagation of a plane shock wave. Modeling is carried out with the use of continual dislocation plasticity model in 2-D geometry. It is shown that the formation of localization bands occurs at an angle of 45° to the direction of propagation of the shock front. Effective initiators for plastic localization in pure aluminum are the perturbations of the initial dislocation density, in the alloys – perturbations of the dislocation density and the concentration of copper atoms. Perturbations of temperature field in a range of tens of kelvins are not so effective for plastic localization. In the alloy plastic localization intensity decreases with an increase of strain rate due to the thermally activated nature of the dislocation motion

  16. Joining of dissimilar metals by diffusion bonding. Titanium alloy with aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Akca, Enes [International Univ. of Sarajevo (Bosnia and Herzegovina). Research and Development Center; International Univ. of Sarajevo (Bosnia and Herzegovina). Dept. of Mechanical Engineering; Gursel, Ali [International Univ. of Sarajevo (Bosnia and Herzegovina). Dept. of Mechanical Engineering

    2017-05-01

    This paper presents a novel diffusion bonding process of commercially pure aluminum to Ti-6Al-4V alloy at 520, 560, 600 and 640 C for 30, 45 and 60 minutes under argon gas shielding without the use of interlayer. The approach is to overcome the difficulties in fusion welding of dissimilar alloys. Diffusion bonding is a dissimilar metal welding process which can be applied to the materials without causing any physical deformations. Processed samples were metallographically prepared, optically examined followed by Vickers microhardness test and subjected to tensile test in order to determine joint strength. Scanning electron microscopy and energy dispersive spectroscopy were used in this work to investigate the compositional changes across the joint region. Elemental composition of the region has been successfully defined between titanium alloy and aluminum. The maximum tensile strength was obtained from the samples bonded at the highest temperatures of 600 and 640 C.

  17. A computational study of low-head direct chill slab casting of aluminum alloy AA2024

    Science.gov (United States)

    Hasan, Mainul; Begum, Latifa

    2016-04-01

    The steady state casting of an industrial-sized AA2024 slab has been modeled for a vertical low-head direct chill caster. The previously verified 3-D CFD code is used to investigate the solidification phenomena of the said long-range alloy by varying the pouring temperature, casting speed and the metal-mold contact heat transfer coefficient from 654 to 702 °C, 60-180 mm/min, and 1.0-4.0 kW/(m2 K), respectively. The important predicted results are presented and thoroughly discussed.

  18. A solidification model for unmodified, Na-modified and Sr-modified Al-Si alloys

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat; Hattel, Jesper Henri; Taylor, J. A.

    2012-01-01

    An addition of small amounts of Na and Sr is commonly used in the industry to modify the eutectic in Al-Si alloys. Both Na and Sr suppress nucleation of the eutectic forcing nucleation and growth to take place at higher undercooling than in the unmodified material. Thus the scale of the eutectic ...

  19. Mechanical Properties of 7076-T6 Aluminum Alloy

    National Research Council Canada - National Science Library

    George, Kenneth

    2000-01-01

    ... by the NAVAIRSYSCOM Engineering Specialties Divsion. The purpose was to determine the mechanical properties of the alloy to support the development of a fatigue allowables curve used for life assessment of 54H60 propeller blades...

  20. On migration of primary/peritectic interface during interrupted directional solidification of Sn-Ni peritectic alloy

    Science.gov (United States)

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie; Fu, Hengzhi

    2016-04-01

    The migration of the primary/peritectic interface in local isothermal condition is observed in dendritic structure of Sn-Ni peritectic alloy after experiencing interrupted directional solidification. It was observed that this migration of primary Ni3Sn2/peritectic Ni3Sn4 interface towards the primary Ni3Sn2 phase was accompanied by migration of liquid film located at this interface. The migration velocity of this interface was confirmed to be much faster than that of peritectic transformation, so this migration was mostly caused by superheating of primary Ni3Sn2 phase below TP, leading to nucleation and migration of liquid film at this interface. This migration can be classified as a kind of liquid film migration (LFM), and the migration velocity at the horizontal direction has been confirmed to be much faster than that along the direction of temperature gradient. Analytical prediction has shown that the migration of liquid film could be divided into two stages depending on whether primary phase exists below TP. If the isothermal annealing time is not long enough, both the liquid film and the primary/peritectic interface migrate towards the primary phase until the superheated primary phase has all been dissolved. Then, this migration process towards higher temperature is controlled by temperature gradient zone melting (TGZM).

  1. Process analysis of the co-extrusion of aluminum and titanium alloys

    Science.gov (United States)

    Grittner, N.; Striewe, B.; Dietrich, D.; von Hehl, A.; Klose, C.; Schaper, M.; Zoch, H.-W.; Bach, Fr.-W.

    This document provides the results of the process analysis of the co-extrusion of aluminum and titanium alloys. The compound consists of the slave material aluminum and the core material titanium. The investigation determines the influence of the parameters billet temperature, press ratio and core length on the process. The material combinations used for the experiments were Al99,5 — Ti Grade 2, and EN AW — 6082 — TiAl6V4. The titanium core material was inserted in a drilled and machined aluminum billet. Furthermore, mechanical properties of the interface were determined by tensile tests. Additionally, the formation of the interface was characterized by scanning electron microscopy, electron probe micro analysis and electron backscatter diffraction. The aim of the presented investigations is to show the technical feasibility of the co-extrusion of aluminum-titanium-compounds and to control the growth of intermetallic phases in the interface to increase the mechanical properties.

  2. Laser Overlap Welding of Zinc-coated Steel on Aluminum Alloy

    Science.gov (United States)

    Kashani, Hamed Tasalloti; Kah, Paul; Martikainen, Jukka

    Local reinforcement of aluminum with laser welded patches of zinc-coated steel can effectively contribute to crashworthiness, durability and weight reduction of car body. However, the weld between Zn-coated steel and aluminum is commonly susceptible to defects such as spatter, cavity and crack. The vaporization of Zn is commonly known as the main source of instability in the weld pool and cavity formation, especially in a lap joint configuration. Cracks are mainly due to the brittle intermetallic compounds growing at the weld interface of aluminum and steel. This study provides a review on the main metallurgical and mechanical concerns regarding laser overlap welding of Zn-coated steel on Al-alloy and the methods used by researchers to avoid the weld defects related to the vaporization of Zn and the poor metallurgical compatibility between steel and aluminum.

  3. Thermal processes and solidification kinetcs of evolution of the microstructure of tin-silver-copper solder alloys

    Science.gov (United States)

    Kinyanjui, Robert Kamau

    The adoption of Sn-Ag-Cu (SAC) Pb-free solders will affect electronic manufacturing processes and joint reliability for electronics packages. Since SAC solder has a higher melting temperature than eutectic Pb-Sn solder, higher processing temperatures will be required. The higher processing temperatures can potentially affect the microstructure of these Pb-free solder joints. We investigated the effect of thermal history on the evolution of the microstructure of Sn-xAg-yCu (0 ≤ x ≤ 4.0; 0 ≤ y ≤ 1.4, concentrations are in weight percent) solder alloys. This family of alloys falls within a class of Sn-rich Sn-Ag-Cu (SAC) alloys recommended by various international consortia for implementation in electronic manufacturing industry to replace the conventional PbSn solders. This investigation was divided into three parts: part one was an investigation of an optimum SAC alloy composition devoid of large (in length scales) intermetallic compounds (IMCs) after thermal treatment. The presence of large IMCs, with different mechanical characteristics from the bulk Sn, may compromise the mechanical integrity of the Pb-free solder interconnect. In part two of this study, we examined the growth morphology of Ag3Sn, Cu6Sn 5, and betaSn in the SAC alloys. In part three, an examination of the effect of sample size on undercooling was carried out. A Sn-Ag-Cu alloy of the composition: 96.5Sn-2.6Ag-0.9Cu (in weight percent) was found to exhibit no growth of large Ag3Sn, Cu6Sn 5 intermetallic compounds at cooling rates from 0.1 to 1°C/s. However, growth of large betaSn dendrites was observed. The crystallized Sn-Ag-Cu balls were found to contain only a few Sn grains. Also the solidification temperature of the 96.5Sn-2.6Ag-yCu (0 ≤ y ≤ 1.4) solder system was found to increase with Cu content. Further, this investigation established a strong correlation between Sn-Ag-Cu sample size and degree of undercooling for these Pb-free solder alloys. The degree of undercooling of Sn in

  4. Long-term thermal degradation and alloying constituent effects on five boron/aluminum composites

    Science.gov (United States)

    Olsen, G. C.

    1982-01-01

    Thermal exposure effects on the properties of five boron/aluminum composite systems were experimentally investigated. The composite systems were 49 volume percent boron fibers (203 micron diameter) in aluminum-alloy matrices 1100 Al, 2024 Al, 3003 Al, 5052 Al, and 6061 Al. Specimens were thermally exposed up to 10,000 hours at 500 K and 590 K, up to 500 hours at 730 K, and up to 10,000 hours at 500 K and 590 K, up to 500 hours at 730 K, and up to 2000 thermal cycles between 200 K and 590 K. Composite longitudinal and transverse tensile strengths, longitudinal compression strength, and in-plane shear strength were determined. None of the systems was severely degraded by exposure at 590 K. The best performing system was B-2024 Al. Effects of matrix alloys on degradation mechanisms were experimentally investigated. Composite specimens and individual fibers were metallurgically analyzed with a scanning electron microscope and an electron microprobe to determine failure characteristics, chemical element distribution, and reaction layer morphology. Alloying constituents were found to be affect the composite degradation mechanisms as follows: alloys containing iron, but without manganese as a stabilizer, caused increased low-temperature degradation; alloys containing magnesium, iron, or manganese caused increased degradation; and alloys containing copper caused increased fiber strength.

  5. Effects of silicon, copper and iron on static and dynamic properties of alloy 206 (aluminum-copper) in semi-solids produced by the SEED process

    Science.gov (United States)

    Lemieux, Alain

    The advantages of producing metal parts by rheocasting are generally recognised for common foundry alloys of Al-Si. However, other more performing alloys in terms of mechanical properties could have a great interest in specialized applications in the automotive industry, while remaining competitive in the forming. Indeed, the growing demand for more competitive products requires the development of new alloys better suited to semi-solid processes. Among others, Al-Cu alloys of the 2XX series are known for their superior mechanical strength. However, in the past, 2XX alloys were never candidates for pressure die casting. The main reason is their propensity to hot tearing. Semi-solid processes provide better conditions for molding with the rheological behavior of dough and molding temperatures lower reducing this type of defect. In the initial phase, this research has studied factors that reduce hot tearing susceptibility of castings produced by semi-solid SEED of alloy 206. Subsequently, a comparative study on the tensile properties and fatigue was performed on four variants of the alloy 206. The results of tensile strength and fatigue were compared with the specifications for applications in the automotive industry and also to other competing processes and alloys. During this study, several metallurgical aspects were analyzed. The following main points have been validated: i) the main effects of compositional variations of silicon, iron and copper alloy Al-Cu (206) on the mechanical properties, and ii) certain relationships between the mechanism of hot cracking and the solidification rate in semi-solid. Parts produced from the semi-solid paste coming from the SEED process combined with modified 206 alloys have been successfully molded and achieved superior mechanical properties than the requirements of the automotive industry. The fatigue properties of the two best modified 206 alloys were higher than those of A357 alloy castings and are close to those of the

  6. Direct observation of spatially isothermal equiaxed solidification of an Al-Cu alloy in microgravity on board the MASER 13 sounding rocket

    Science.gov (United States)

    Murphy, A. G.; Mathiesen, R. H.; Houltz, Y.; Li, J.; Lockowandt, C.; Henriksson, K.; Melville, N.; Browne, D. J.

    2016-11-01

    For the first time, isothermal equiaxed solidification of a metallic alloy has been observed in situ in space, providing unique benchmark experimental data. The experiment was completed on board the MASER 13 sounding rocket, launched in December 2015, using a newly developed isothermal solidification furnace. A grain-refined Al-20 wt%Cu sample was fully melted and solidified during 360 s of microgravity and the solidification sequence was recorded using time-resolved X-radiography. Equiaxed nucleation, dendritic growth, solutal impingement, and eutectic transformation were thus observed in a gravity-free environment. Equiaxed nucleation was promoted through application of a controlled cooling rate of -0.05 K/s producing a 1D grain density of 6.5 mm-1, uniformly distributed throughout the field of view (FOV). Primary growth slowed to a visually imperceptible level at an estimated undercooling of 7 K, after which the cooling rate was increased to -1.0 K/s for the remainder of solidification and eutectic transformation, ensuring the sample was fully solidified inside the microgravity time window. The eutectic transformation commenced at the centre of the FOV proceeding radially outwards covering the entire FOV in 3 s Microgravity-based solidification is compared to an identical pre-flight ground-based experiment using the same sample and experiment timeline. The ground experiment was designed to minimise gravity effects, by choice of a horizontal orientation for the sample, so that any differences would be subtle. The first equiaxed nucleation occurred at an apparent undercooling of 0.6 K less than the equivalent event during microgravity. During primary equiaxed solidification, as expected, no buoyant grain motion was observed during microgravity, compared to modest grain rotation and reorientation observed during terrestrial-based solidification. However, when the cooling rate was increased from -0.05 K/s to -1.0 K/s during the latter stages of solidification, in

  7. Detection and removal of molten salts from molten aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    K. Butcher; D. Smith; C. L. Lin; L. Aubrey

    1999-08-02

    Molten salts are one source of inclusions and defects in aluminum ingots and cast shapes. A selective adsorption media was used to remove these inclusions and a device for detection of molten salts was tested. This set of experiments is described and the results are presented and analyzed.

  8. Characterization of Aluminum Magnesium Alloy Reverse Sensitized via Heat Treatment

    Science.gov (United States)

    2016-09-01

    force at 150 RPM with a constant water flow as lubricant/ coolant . Polishing regimen: • 120 grit aluminum oxide paper for 10 minutes. • 220 grit...to the degree of intergranular corrosion susceptibility. Test specimens were contained in a beaker filled with 24 400 mL, 70 wt% nitric acid

  9. Thermal compatibility studies of unirradiated U-Mo alloys dispersed in aluminum

    International Nuclear Information System (INIS)

    Lee, D.B.; Kim, K.H.; Kim, C.K.

    1997-01-01

    The thermal compatibility of centrifugally atomized U-Mo alloys with aluminium has been studied. The results of the investigations show that the U-2 wt% Mo/aluminum dispersions increase in volume by 26% at 400 C after 2000 h. This large volume change is mainly due to the formation of voids and cracks resulting from nearly complete interdiffusion of U-Mo and aluminum. No significant dimensional changes occur in the U-10 wt% Mo/aluminum dispersions. Interdiffusion between U-10 wt% Mo and aluminum is found to be minimal. The different diffusion behavior is primarily due to the fact that U-10 wt% Mo particles are much more supersaturated with substitutional molybdenum than U-2 wt% Mo particles. The aluminum diffuses into the U-2 wt% Mo particles relatively rapidly along grain boundary with nearly pure uranium, forming UAl 3 almost fully throughout the 2000 h anneal, whereas the molybdenum supersaturated in the U-10 wt% Mo particles inhibits the diffusion of aluminum atoms. U-10 wt% Mo displays superior thermal compatibility with aluminum compared to U-2 wt% Mo. (orig.)

  10. Removing hydrochloric acid exhaust products from high performance solid rocket propellant using aluminum-lithium alloy.

    Science.gov (United States)

    Terry, Brandon C; Sippel, Travis R; Pfeil, Mark A; Gunduz, I Emre; Son, Steven F

    2016-11-05

    Hydrochloric acid (HCl) pollution from perchlorate based propellants is well known for both launch site contamination, as well as the possible ozone layer depletion effects. Past efforts in developing environmentally cleaner solid propellants by scavenging the chlorine ion have focused on replacing a portion of the chorine-containing oxidant (i.e., ammonium perchlorate) with an alkali metal nitrate. The alkali metal (e.g., Li or Na) in the nitrate reacts with the chlorine ion to form an alkali metal chloride (i.e., a salt instead of HCl). While this technique can potentially reduce HCl formation, it also results in reduced ideal specific impulse (ISP). Here, we show using thermochemical calculations that using aluminum-lithium (Al-Li) alloy can reduce HCl formation by more than 95% (with lithium contents ≥15 mass%) and increase the ideal ISP by ∼7s compared to neat aluminum (using 80/20 mass% Al-Li alloy). Two solid propellants were formulated using 80/20 Al-Li alloy or neat aluminum as fuel additives. The halide scavenging effect of Al-Li propellants was verified using wet bomb combustion experiments (75.5±4.8% reduction in pH, ∝ [HCl], when compared to neat aluminum). Additionally, no measurable HCl evolution was detected using differential scanning calorimetry coupled with thermogravimetric analysis, mass spectrometry, and Fourier transform infrared absorption. Copyright © 2016 Elsevier B.V. All rights reserved.

  11. Age hardening in rapidly solidified and hot isostatically pressed beryllium-aluminum-silver alloys

    International Nuclear Information System (INIS)

    Carter, D.H.; McGeorge, A.C.; Jacobson, L.A.; Stanek, P.W.

    1995-01-01

    Three different alloys of beryllium, aluminum and silver were processed to powder by centrifugal atomization in a helium atmosphere. Alloy compositions were, by weight, 50% Be, 47.5% Al, 2.5% Ag, 50% Be, 47% Al, 3% Ag, and 50% Be, 46% Al, 4% Ag. Due to the low solubility of both aluminum and silver in beryllium, the silver was concentrated in the aluminum phase, which appeared to separate from the beryllium in the liquid phase. A fine, continuous composite beryllium-aluminum microstructure was formed, which did not significantly change after hot isostatically pressing at 550 C for one hour at 30,000 psi argon pressure. Samples of HIP material were solution treated at 550 C for one hour, followed by a water quench. Aging temperatures were 150, 175, 200 and 225 C for times ranging from one half hour to 65 hours. Hardness measurements were made using a diamond pyramid indenter with a load of 1 kg. Results indicate that peak hardness was reached in 36--40 hours at 175 C and 12--16 hours at 200 C aging temperature, relatively independent of alloy composition

  12. Experimental Investigation and FE Analysis on Constitutive Relationship of High Strength Aluminum Alloy under Cyclic Loading

    Directory of Open Access Journals (Sweden)

    Yuanqing Wang

    2016-01-01

    Full Text Available Experiments of 17 high strength aluminum alloy (7A04 specimens were conducted to investigate the constitutive relationship under cyclic loading. The monotonic behavior and hysteretic behavior were focused on and the fracture surface was observed by scanning electron microscope (SEM to investigate the microfailure modes. Based on Ramberg-Osgood model, stress-strain skeleton curves under cyclic loading were fitted. Parameters of combined hardening model including isotropic hardening and kinematic hardening were calibrated from test data according to Chaboche model. The cyclic tests were simulated in finite element software ABAQUS. The test results show that 7A04 aluminum alloy has obvious nonlinearity and ultra-high strength which is over 600 MPa, however, with relatively poor ductility. In the cyclic loading tests, 7A04 aluminum alloy showed cyclic hardening behavior and when the compressive strain was larger than 1%, the stiffness degradation and strength degradation occurred. The simulated curves derived by FE model fitted well with experimental curves which indicates that the parameters of this combined model can be used in accurate calculation of 7A04 high strength aluminum structures under cyclic loading.

  13. Structural heat-resistant β-NiAl + γ'-Ni3Al alloys of the Ni-Al-Co system: I. Solidification and structure

    Science.gov (United States)

    Povarova, K. B.; Drozdov, A. A.; Bazyleva, O. A.; Morozov, A. E.; Antonova, A. V.; Bondarenko, Yu. A.; Bulakhtina, M. A.; Ashmarin, A. A.; Arginbaeva, E. G.; Alad'ev, N. A.

    2017-09-01

    When analyzing the ternary Ni-Al- M phase diagrams, where M is a group VI-VIII transition metal, we chose the Ni-Al-Co system, where the γ' and γ phases are in equilibrium with the β phase, as a base for designing alloys with the following physicochemical properties: a moderate density (≤7.2 g/cm3) and satisfactory heat resistance at temperatures up to 1300°C. The structure formation in heterophase β + γ' alloys during directional solidification is studied. It is found that, in contrast to cobalt-free β + γ' alloys (where the γ'-Ni3Al aluminide forms according to the peritectic reaction L + β ⇄ γ'), the alloys with 8-10 at % Co studied in this work during directional solidification at 1370°C contain the degenerate eutectic L ⇄ β + γ. The transition from the β + γ field to the β + γ' + γ field occurs in the temperature range 1323-1334°C, and the γ' phase then forms according to the reaction β + γ ⇄ γ'.

  14. Effect of wire EDM conditions on generation of residual stresses in machining of aluminum 2014 T6 alloy

    Directory of Open Access Journals (Sweden)

    Pujari Srinivasa Rao

    2016-06-01

    Full Text Available Wire electrical discharge machining (EDM possesses many advantages over the conventional manufacturing process. Hence, this process was used for machining of all conductive materials; especially, nowadays this is the most common process for machining of aerospace aluminum alloys. This process produces complex shapes in aluminum alloys with extremely tight tolerances in a single setup. But, for good surface integrity and longer service life, the residual stresses generated on the components should be as low as possible and it depends on the setting of process parameters and the material to be machined. In wire EDM, much of the work was concentrated on Titanium alloys, Inconel alloys and various types of steels and partly on aluminum alloys. The present investigation was a parametric analysis of wire EDM parameters on residual stresses in the machining of aluminum alloy using Taguchi method. The results obtained had shown a wide range of residual stresses from 8.2 to 405.6 MPa. It also influenced the formation of various intermetallics such as AlCu and AlCu3. Microscopic examination revealed absence of surface cracks on aluminum surface at all the machining conditions. Here, an attempt was made to compare the results of aluminum alloy with the available machined data for other metals.

  15. Relationship Between Solidification Microstructure and Hot Cracking Susceptibility for Continuous Casting of Low-Carbon and High-Strength Low-Alloyed Steels: A Phase-Field Study

    Science.gov (United States)

    Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

    2013-08-01

    Hot cracking is one of the major defects in continuous casting of steels, frequently limiting the productivity. To understand the factors leading to this defect, microstructure formation is simulated for a low-carbon and two high-strength low-alloyed steels. 2D simulation of the initial stage of solidification is performed in a moving slice of the slab using proprietary multiphase-field software and taking into account all elements which are expected to have a relevant effect on the mechanical properties and structure formation during solidification. To account for the correct thermodynamic and kinetic properties of the multicomponent alloy grades, the simulation software is online coupled to commercial thermodynamic and mobility databases. A moving-frame boundary condition allows traveling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. From the simulation results, significant microstructure differences between the steel grades are quantitatively evaluated and correlated with their hot cracking behavior according to the Rappaz-Drezet-Gremaud (RDG) hot cracking criterion. The possible role of the microalloying elements in hot cracking, in particular of traces of Ti, is analyzed. With the assumption that TiN precipitates trigger coalescence of the primary dendrites, quantitative evaluation of the critical strain rates leads to a full agreement with the observed hot cracking behavior.

  16. Mechanical Performance of Cold-Sprayed A357 Aluminum Alloy Coatings for Repair and Additive Manufacturing

    Science.gov (United States)

    Petráčková, K.; Kondás, J.; Guagliano, M.

    2017-12-01

    Cold-sprayed coatings made of A357 aluminum alloy, a casting alloy widely used in aerospace, underwent set of standard tests as well as newly developed fatigue test to gain an information about potential of cold spray for repair and additive manufacturing of loaded parts. With optimal spray parameters, coating deposition on substrate with smooth surface resulted in relatively good bonding, which can be further improved by application of grit blasting on substrate's surface. However, no enhancement of adhesion was obtained for shot-peened surface. Process temperature, which was set either to 450 or 550 °C, was shown to have an effect on adhesion and cohesion strength, but it does not influence residual stress in the coating. To assess cold spray perspectives for additive manufacturing, flat tensile specimens were machined from coating and tested in as-sprayed and heat-treated (solution treatment and aging) condition. Tensile properties of the coating after the treatment correspond to properties of the cast A357-T61 aluminum alloy. Finally, fatigue specimen was proposed to test overall performance of the coating and coating's fatigue limit is compared to the results obtained on cast A357-T61 aluminum alloy.

  17. Compressive strength, plastic flow properties, and surface frictional effects of 1100, 3003 and 6061 aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Pinkerton, Gary Wayne [Univ. of Illinois, Urbana-Champaign, IL (United States)

    1993-01-01

    The purpose of this study is to find aluminum alloys that are effective for use as wire vacuum seals in the 800MeV particle accelerator located at the Louis Anderson Meson Physics Facility (LAMPF) in Los Alamos, NM. Three alloys, Al 1100, Al 3003, and Al 6061, are investigated under uniaxial compression to determine stresses for a given height reduction from 0 to 70 percent, and to find plastic flow and surface interaction effects. Right-circular cylindrical specimens are compressed on-end (cylindrically) and radially (for modeling as compressed wire). Aluminum 1100 and 3003 alloys are compared for length to diameter ratios of 1 and 2 for both compression types, and are then compared to results of radial compression of annealed small diameter Al 1100 wire currently used at LAMPE. The specimens are also compressed between three different platen surfaces, polished steel, etched steel, and aluminum 6061-T6, to determine effects of friction. The Al 3003 alloy exhibits 20 to 25% lower stresses at all height reductions than Al 1100 for both cylindrical and radial compression.

  18. Compressive strength, plastic flow properties, and surface frictional effects of 1100, 3003 and 6061 aluminum alloys

    International Nuclear Information System (INIS)

    Pinkerton, G.W.

    1993-01-01

    The purpose of this study is to find aluminum alloys that are effective for use as wire vacuum seals in the 800MeV particle accelerator located at the Louis Anderson Meson Physics Facility (LAMPF) in Los Alamos, NM. Three alloys, Al 1100, Al 3003, and Al 6061, are investigated under uniaxial compression to determine stresses for a given height reduction from 0 to 70 percent, and to find plastic flow and surface interaction effects. Right-circular cylindrical specimens are compressed on-end (cylindrically) and radially (for modeling as compressed wire). Aluminum 1100 and 3003 alloys are compared for length to diameter ratios of 1 and 2 for both compression types, and are then compared to results of radial compression of annealed small diameter Al 1100 wire currently used at LAMPE. The specimens are also compressed between three different platen surfaces, polished steel, etched steel, and aluminum 6061-T6, to determine effects of friction. The Al 3003 alloy exhibits 20 to 25% lower stresses at all height reductions than Al 1100 for both cylindrical and radial compression

  19. Corrosion Electrochemistry of Aluminum Alloy for Aviation in Acid Salt Spray Environment

    Directory of Open Access Journals (Sweden)

    DU Juan

    2017-08-01

    Full Text Available The corrosion processes of 2A12, 5A06 and 7A04 aluminium alloy in neutral and acid (pH≈5 continuous salt spray environment were studied with weight loss method and electrochemical method. The morphology and surface condition in the interface of metal phase was studied by metallographic microscope and contact angle surface analyzer, and the corrosion mechanism was analyzed. Weight loss method, polarization curves by Tafel extrapolation and electrochemical impedance spectroscopy show that the 3 kinds of aluminum alloy have the relationship of corrosion rate 7A04>2A12>5A06 in neutral salt spray as well as 7A04> 5A06>2A12 in acidic salt spray. The contact angles of the aluminum alloys surface with neutral and acidic salt solution conditions are 70.9ånd 52.6°respectively. The reason why the contact angle with acid salt solution is smaller than that with neutral salt solution is probably that the increase of the hydrogen ions may cause the cathodic reaction to move to the right, accelerate anodic dissolution and destroy the oxide film on the surface of the aluminum alloy.

  20. Stress corrosion cracking of an aluminum alloy used in external fixation devices.

    Science.gov (United States)

    Cartner, Jacob L; Haggard, Warren O; Ong, Joo L; Bumgardner, Joel D

    2008-08-01

    Treatment for compound and/or comminuted fractures is frequently accomplished via external fixation. To achieve stability, the compositions of external fixators generally include aluminum alloy components due to their high strength-to-weight ratios. These alloys are particularly susceptible to corrosion in chloride environments. There have been several clinical cases of fixator failure in which corrosion was cited as a potential mechanism. The aim of this study was to evaluate the effects of physiological environments on the corrosion susceptibility of aluminum 7075-T6, since it is used in orthopedic external fixation devices. Electrochemical corrosion curves and alternate immersion stress corrosion cracking tests indicated aluminum 7075-T6 is susceptible to corrosive attack when placed in physiological environments. Pit initiated stress corrosion cracking was the primary form of alloy corrosion, and subsequent fracture, in this study. Anodization of the alloy provided a protective layer, but also caused a decrease in passivity ranges. These data suggest that once the anodization layer is disrupted, accelerated corrosion processes occur. (c) 2007 Wiley Periodicals, Inc.

  1. Finite element modelling of aluminum alloy 2024-T3 under transverse impact loading

    Science.gov (United States)

    Abdullah, Ahmad Sufian; Kuntjoro, Wahyu; Yamin, A. F. M.

    2017-12-01

    Fiber metal laminate named GLARE is a new aerospace material which has great potential to be widely used in future lightweight aircraft. It consists of aluminum alloy 2024-T3 and glass-fiber reinforced laminate. In order to produce reliable finite element model of impact response or crashworthiness of structure made of GLARE, one can initially model and validate the finite element model of the impact response of its constituents separately. The objective of this study was to develop a reliable finite element model of aluminum alloy 2024-T3 under low velocity transverse impact loading using commercial software ABAQUS. Johnson-Cook plasticity and damage models were used to predict the alloy's material properties and impact behavior. The results of the finite element analysis were compared to the experiment that has similar material and impact conditions. Results showed good correlations in terms of impact forces, deformation and failure progressions which concluded that the finite element model of 2024-T3 aluminum alloy under low velocity transverse impact condition using Johnson-Cook plastic and damage models was reliable.

  2. Continuous Severe Plastic Deformation Processing of Aluminum Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Raghavan Srinivasan (PI); Prabir K. Chaudhury; Balakrishna Cherukuri; Qingyou Han; David Swenson; Percy Gros

    2006-06-30

    by SPD techniques. This combination of properties makes UFG metals produced by SPD very attractive as machining, forging or extrusion stock, both from the point of view of formability as well as energy and cost saving. However, prior to this work there had been no attempt to transfer these potential benefits observed in the laboratory scale to industrial shop floor. The primary reason for this was that the laboratory scale studies had been conducted to develop a scientific understanding of the processes that result in grain refinement during SPD. Samples that had been prepared in the laboratory scale were typically only about 10-mm diameter and 50-mm long (about 0.5-inch diameter and 2-inches long). The thrust of this project was three-fold: (i) to show that the ECAE/P process can be scaled up to produce long samples, i.e., a continuous severe plastic deformation (CSPD) process, (ii) show the process can be scaled up to produce large cross section samples that could be used as forging stock, and (iii) use the large cross-section samples to produce industrial size forgings and demonstrate the potential energy and cost savings that can be realized if SPD processed stock is adopted by the forging industry. Aluminum alloy AA-6061 was chosen to demonstrate the feasibility of the approach used. The CSPD process developed using the principles of chamber-less extrusion and drawing, and was demonstrated using rolling and wire drawing equipment that was available at Oak Ridge National Laboratory. In a parallel effort, ECAE/P dies were developed for producing 100-mm square cross section SPD billets for subsequent forging. This work was carried out at Intercontinental Manufacturing Co. (IMCO), Garland TX. Forging studies conducted with the ECAE/P billets showed that many of the potential benefits of using UFG material can be realized. In particular, the material yield can be increased, and the amount of material that is lost as scrap can be reduced by as much as 50%. Forging

  3. Classification of wrought aluminum alloys by Artificial Neural Networks evaluation of Laser Induced Breakdown Spectroscopy spectra from aluminum scrap samples

    Science.gov (United States)

    Campanella, B.; Grifoni, E.; Legnaioli, S.; Lorenzetti, G.; Pagnotta, S.; Sorrentino, F.; Palleschi, V.

    2017-08-01

    Every year throughout the world > 50 million vehicles reach the end of their life, producing millions of tons of automotive waste. The current strategies for the separation of the non-ferrous waste fraction, contain mainly aluminum, magnesium, zinc and copper alloys, involve high investment and operational costs, and pose environmental concerns. The European project SHREDDERSORT, in which our research group was actively involved, aimed to overcome this issue by developing a new dry sorting technology for the shredding of non-ferrous automotive wastes. This work represents one step of the complex SHREDDERSORT project, dedicated to the development of a strategy based on Laser Induced Breakdown Spectroscopy (LIBS) for the sorting of light alloys. LIBS was here applied in laboratory for the analysis of stationary aluminum shredder samples. To process the LIBS spectra a methodological approach based on artificial neural networks was used. Although separation could in principle be based on simple emission line ratios, the neural networks approach enables more reproducible results, which can accommodate the unavoidable signal variations due to the low intrinsic reproducibility of the LIBS systems. The neural network separated samples into different clusters and estimates their elemental concentrations.

  4. Inertia and friction welding of aluminum alloy 1100 to type 316 stainless steel

    International Nuclear Information System (INIS)

    Perkins, M.A.

    1979-01-01

    The inertia and friction-welding processes were evaluated for joining aluminum alloy 1100-H14 and Type 316 vacuum-induction melted, vacuum-arc remelted (VIM VAR) stainless steel. While both processes consistently produced joints in which the strength exceeded the strength of the aluminum base metal, 100 percent bonding was not reliably achieved with inertia welding. The deficiency points out the need for development of nondestructive testing techniques for this type of joint. Additionally, solid-state volume diffusion did not appear to be a satisfactory explanation for the inertia and friction-welding bonding mechanism

  5. Subthreshold displacement damage in copper--aluminum alloys during electron irradiation

    International Nuclear Information System (INIS)

    Drosd, R.; Kosel, T.; Washburn, J.

    1976-12-01

    During electron irradiation at low energies which results in a negligible damage rate in a pure material, lighter solute atoms are displaced, which may in turn indirectly displace solvent atoms by a focussed replacement collision or an interstitial diffusion jump. The extent to which lighter solute atoms contribute to the subthreshold damage rate has been examined by irradiating copper--aluminum alloys at high temperatures in a high voltage electron microscope. The damage rate, as measured by monitoring the growth rate of dislocation loops, at 300 kV was found to increase linearly with the aluminum concentration

  6. Determination of Stress-Corrosion Cracking in Aluminum-Lithium Alloy ML377

    Science.gov (United States)

    Valek, Bryan C.

    1995-01-01

    The use of aluminum-lithium alloys for aerospace applications is currently being studied at NASA Langley Research Center's Metallic Materials Branch. The alloys in question will operate under stress in a corrosive environment. These conditions are ideal for the phenomena of Stress-Corrosion Cracking (SCC) to occur. The test procedure for SCC calls for alternate immersion and breaking load tests. These tests were optimized for the lab equipment and materials available in the Light Alloy lab. Al-Li alloy ML377 specimens were then subjected to alternate immersion and breaking load tests to determine residual strength and resistance to SCC. Corrosion morphology and microstructure were examined under magnification. Data shows that ML377 is highly resistant to stress-corrosion cracking.

  7. ASTM B 117 Screening of Nonchromate Conversion Coatings on Aluminum Alloys 2024, 2219, 5083, and 7075 Using DOD Paint Systems

    National Research Council Canada - National Science Library

    Placzankis, Brian

    2003-01-01

    This study examines the corrosion resistance of eight nonchromate conversion coatings versus hexavalent chromium-based Alodine 1200S controls on scribed coated test panels of aluminum alloys 2024, 2219, 5083, and 7075...

  8. [Comparison of texture distribution of cold rolled DC and CC AA 5052 aluminum alloy at different positions through thickness direction by XRD].

    Science.gov (United States)

    Chen, Ming-biao; Ma, Min; Yang, Qing-xiang; Wang, Shan; Liu, Wen-chang; Zhao, Ying-mei

    2013-09-01

    To provide gist of DC AA 5052 and CC AA 5052 aluminum alloy to industry production and application, the texture variation of cold rolled sheets through thickness direction was studied by X-ray diffraction method, and the difference in texture at surface, quarter and center layer was analyzed. The hot plates of direct chill cast (DC) AA 5052 and continuous cast (CC) AA 5052 aluminum alloy were annealed at 454 degrees C for 4 hours and then cold rolled to different reductions. The strength and volume fraction of the fiber in CC AA 5052 aluminum alloy is larger than in DC AA 5052 aluminum alloy after same rolling reduction The volume fraction of the recrystallization texture cube in the CC AA 5052 aluminum alloy is less than in the DC AA 5052 aluminum alloy, which result in that CC AA 5052 aluminum alloy needs less cold rolling reduction than DC AA 5052 aluminum alloy for generating the texture with same intensity and volume fraction at surface layer, quarter layer and center layer. The manufacturability and performance of CC AA 5052 aluminum alloy is superior to DC AA 5052 aluminum alloy for use in stamping.

  9. Analysis of the flow property of aluminum alloy AA6016 based on the fracture morphology using the hydroforming technology

    Science.gov (United States)

    Lang, Lihui; Zhang, Quanda; Sun, Zhiying; Wang, Yao

    2017-09-01

    In this paper, the hydraulic bulging experiments were respectively carried out using AA6016-T4 aluminum alloy and AA6016-O aluminum alloy, and the deformation properties and fracture mechanism of aluminum alloy under the conditions of thermal and hydraulic were analyzed. Firstly, the aluminum alloy AA6016 was dealt with two kinds of heat treatment systems such as solid solution heat treatment adding natural ageing and full annealing, then the aluminum alloy such as AA6016-T4 and AA6016-O were obtained. In the same working environment, the two kinds of materials were used in the process of hydraulic bulging experiments, according to the observation and measurement of the deformation sizes of grid circles and material thicknesses near the fracture region, the flow properties and development trend of fracture defect of the materials were analyzed comprehensively from the perspective of qualitative analysis and quantitative analysis; Secondly, the two kinds of materials were sampled in different regions of the fracture area and the microstructure morphology of the fracture was observed by the scanning electron microscope (SEM). The influence laws of the heat treatment systems on the fracture defect of the aluminum alloy under the condition of the liquid pressure were studied preliminarily by observing the distribution characteristics of the fracture microstructure morphology of dimple. At the same time, the experimental research on the ordinary stamping forming process of AA6016-O was carried out and the influence law of different forming process on the fracture defect of the aluminum alloy material was studied by observing the distribution of the fracture microstructure morphology; Finally, the development process of the fracture defect of aluminum alloy sheet was described theoretically from the view of the stress state.

  10. Analysis of the flow property of aluminum alloy AA6016 based on the fracture morphology using the hydroforming technology

    Directory of Open Access Journals (Sweden)

    Lihui Lang

    2017-09-01

    Full Text Available In this paper, the hydraulic bulging experiments were respectively carried out using AA6016-T4 aluminum alloy and AA6016-O aluminum alloy, and the deformation properties and fracture mechanism of aluminum alloy under the conditions of thermal and hydraulic were analyzed. Firstly, the aluminum alloy AA6016 was dealt with two kinds of heat treatment systems such as solid solution heat treatment adding natural ageing and full annealing, then the aluminum alloy such as AA6016-T4 and AA6016-O were obtained. In the same working environment, the two kinds of materials were used in the process of hydraulic bulging experiments, according to the observation and measurement of the deformation sizes of grid circles and material thicknesses near the fracture region, the flow properties and development trend of fracture defect of the materials were analyzed comprehensively from the perspective of qualitative analysis and quantitative analysis; Secondly, the two kinds of materials were sampled in different regions of the fracture area and the microstructure morphology of the fracture was observed by the scanning electron microscope (SEM. The influence laws of the heat treatment systems on the fracture defect of the aluminum alloy under the condition of the liquid pressure were studied preliminarily by observing the distribution characteristics of the fracture microstructure morphology of dimple. At the same time, the experimental research on the ordinary stamping forming process of AA6016-O was carried out and the influence law of different forming process on the fracture defect of the aluminum alloy material was studied by observing the distribution of the fracture microstructure morphology; Finally, the development process of the fracture defect of aluminum alloy sheet was described theoretically from the view of the stress state.

  11. In vitro and in vivo corrosion evaluation of nickel-chromium- and copper-aluminum-based alloys.

    Science.gov (United States)

    Benatti, O F; Miranda, W G; Muench, A

    2000-09-01

    The low resistance to corrosion is the major problem related to the use of copper-aluminum alloys. This in vitro and in vivo study evaluated the corrosion of 2 copper-aluminum alloys (Cu-Al and Cu-Al-Zn) compared with a nickel-chromium alloy. For the in vitro test, specimens were immersed in the following 3 corrosion solutions: artificial saliva, 0.9% sodium chloride, and 1.0% sodium sulfide. For the in vivo test, specimens were embedded in complete dentures, so that one surface was left exposed. The 3 testing sites were (1) close to the oral mucosa (partial self-cleaning site), (2) surface exposed to the oral cavity (self-cleaning site), and (3) specimen bottom surface exposed to the saliva by means of a tunnel-shaped perforation (non-self-cleaning site). Almost no corrosion occurred with the nickel-chromium alloy, for either the in vitro or in vivo test. On the other hand, the 2 copper-aluminum-based alloys exhibited high corrosion in the sulfide solution. These same alloys also underwent high corrosion in non-self-cleaning sites for the in vivo test, although minimal attack was observed in self-cleaning sites. The nickel-chromium alloy presented high resistance to corrosion. Both copper-aluminum alloys showed considerable corrosion in the sulfide solution and clinically in the non-self-cleaning site. However, in self-cleaning sites these 2 alloys did not show substantial corrosion.

  12. Method of Heat Treating Aluminum-Lithium Alloy to Improve Formability

    Science.gov (United States)

    Chen, Po-Shou (Inventor); Russell, Carolyn Kurgan (Inventor)

    2016-01-01

    A method is provided for heat treating aluminum-lithium alloys to improve their formability. The alloy is heated to a first temperature, maintained at the first temperature for a first time period, heated at the conclusion of the first time period to a second temperature, maintained at the second temperature for a second time period, actively cooled at the conclusion of the second time period to a third temperature, maintained at the third temperature for a third time period, and then passively cooled at the conclusion of the third time period to room temperature.

  13. Effect of ageing time and temperature on corrosion behaviour of aluminum alloy 2014

    Science.gov (United States)

    Gadpale, Vikas; Banjare, Pragya N.; Manoj, Manoranjan Kumar

    2018-03-01

    In this paper, the effect of corrosion behaviour of aluminium alloy 2014 were studied by potentiodynamic polarization in 1 mole of NaCl solution of aged sample. The experimental testing results concluded that, corrosion resistance of Aluminum alloy 2014 degraded with the increasing the temperature (150°C & 200°C) and time of ageing. Corroded surface of the aged specimens was tested under optical microscopes for microstructures for phase analysis. Optical micrographs of corroded surfaces showed general corrosion and pitting corrosion. The corrosion resistance of lower ageing temperature and lower ageing time is higher because of its fine distribution of precipitates in matrix phase.

  14. Atmospheric Corrosion Behavior of 2A12 Aluminum Alloy in a Tropical Marine Environment

    Directory of Open Access Journals (Sweden)

    Zhongyu Cui

    2015-01-01

    Full Text Available Atmospheric corrosion behavior of 2A12 aluminum alloy exposed to a tropical marine environment for 4 years was investigated. Weight loss of 2A12 alloy in the log-log coordinates can be well fitted with two linear segments, attributing to the evolution of the corrosion products. EIS results indicate that the corrosion product layer formed on the specimens exposed for 12 months or longer presents a good barrier effect. Corrosion morphology changes from pitting corrosion to severe intergranular corrosion with the extension of exposure time, resulting in the reduction of the mechanical properties.

  15. Metastable phase formation in ion-irradiated nickel-aluminum alloys

    International Nuclear Information System (INIS)

    Eridon, J.M.

    1986-01-01

    Phase transformations induced by ion beam mixing of nickel-aluminum alloys with 500-keV krypton ions were investigated over a range of temperatures (80 K to 300K), composition (NiAl 3 , NiAl, Ni 1 Al), initial structures (both nickel-aluminum layers and ordered intermetallic compounds), and doses (ranging from 2 x 10 14 cm -2 to 5 x 10 16 cm -2 ). Samples were formed by alternate evaporation of layers of nickel and aluminum in high vacuum onto copper grids. These samples were check for purity with energy dispersive-x-ray spectroscopy, electron energy-loss spectroscopy, and Rutherford backscattering spectrometry. A portion of these samples was annealed to form the intermetallic compounds appropriate to the given composition. Irradiations were performed at both room temperature (300 K) and 80 K using the 2-MV ion accelerator at Argonne National Laboratory. Phase transformations were observed during both in-situ irradiations in the High Voltage Electron Microscopy at Argonne and also in subsequent electron-diffraction analysis of an array of samples irradiated in a target chamber. Metastable phases formed include disordered crystalline structures at composition s of 25% and 50% aluminum, an amorphous structure at 75% aluminum, and a hexagonal closed-packed structure formed at 25% aluminum. These metastable states were all converted to the stable intermetallic compounds through annealing treatments

  16. Four-phase fully-coupled mold-filling and solidification simulation for gas porosity prediction in aluminum sand casting

    Science.gov (United States)

    Jakumeit, J.; Jana, S.; Waclawczyk, T.; Mehdizadeh, A.; Sadiki, A.; Jouani, J.

    2012-07-01

    The impact of mold-filling and oxide film enclosure on gas porosity in A356 was investigated using a three-phase, fully-coupled, mold-filling and solidification simulation. For the prediction of gas porosity, a fourth hydrogen phase was added. At the solidification front hydrogen is rejected from the solid and accumulates in the melt. Pores nucleate if the solute gas exceeds the solubility limit. Air and melt are separated by a volume of fluid interface and special treatment of the hydrogen phase convection was necessary to limit the hydrogen to the melt. Folding of the melt surface was used as a source for oxide film entrainment. These oxide films were transported with the melt and used as nucleation sites for gas porosity formation. The influence of melt flow due to filling and oxide film distribution was analyzed using a simple 3-block test geometry. The test geometry was cast in A356 and analyzed by computer tomography to validate the porosity prediction.

  17. Experimental Study of Laser - enhanced 5A03 Aluminum Alloy and Its Stress Corrosion Resistance

    Science.gov (United States)

    Wang, Guicheng; Chen, Jing; Pang, Tao

    2018-02-01

    Based on the study of improving the stress corrosion resistance of 5A03 aluminum alloy for ship, this paper mainly studied the tensile test, surface morphology and residual stress under laser shock, high temperature and stress corrosion. It is found that the residual compressive stress and the grain refinement on the surface of the material during the heat strengthening process increase the breaking strength of the sample in the stress corrosion environment. Appropriate high temperature maintenance helps to enhance the effect of deformation strengthening. In the 300°C environment insulation, due to recrystallization of the material, the performance decreased significantly. This study provides an experimental basis for effectively improving the stress corrosion resistance of 5A03 aluminum alloy.

  18. Effect of Intermediate Annealing on Microstructure and Property of 5182 Aluminum Alloy Sheet for Automobile

    Directory of Open Access Journals (Sweden)

    WANG Yu

    2016-09-01

    Full Text Available Effect of intermediate annealing on the microstructure and properties of 5182 aluminum alloy sheet with full annealed state (5182-O was investigated by means of optical microscope, scanning electron microscope and universal testing machine. The results indicate that compared with 5182-O sheet without intermediate annealing, 5182-O sheet with intermediate annealing possesses too fine grain size, intermetallic compounds not broken enough, larger size intermetallic particles, less dispersed phase. Yield strength and ultimate tensile strength, work hardening exponent and normal anisotropy of plastic strain ratio decrease but planner anisotropy of plastic strain ratio increases. The mechanical properties and forming ability of 5182-O aluminum alloy sheet and its microstructure are not improved significantly after intermediate annealing.

  19. Specific Energy Absorbed Study Of Aluminum (2024-351T Tubes Alloy Under Lateral Crush

    Directory of Open Access Journals (Sweden)

    Ayad Arab Ghaidan

    2013-04-01

    Full Text Available This paper aims to find SEA (Specific Energy Absorber for lateral crushing (statically behavior for Aluminum (2024-T351 alloy with difference lengths (10, 20, and 30 mm. An experimental, finite element simulation, and theoretical models present to find force-deformation curves and then find SEA for difference lengths. Experimental results more agreements with finite elements simulation and theoretical when length of tubes is increase for load deformation curve, because when the length increases the plastic region increase with initial plastic collapse load (Pc. The experimental, ANSYS simulation and theoretical results have plotted and it has seen that the theory also underestimates the ANSYS results because in theoretical model, is customary to assume that the material is perfectly plastic, therefore, the finite element simulation might predict the experimental results better than the theoretical one. The results show that light density Aluminum alloy is suitable for SEA.

  20. Effects of Laser Energies on Wear and Tensile Properties of Biomimetic 7075 Aluminum Alloy

    Science.gov (United States)

    Yuan, Yuhuan; Zhang, Peng; Zhao, Guoping; Gao, Yang; Tao, Lixi; Chen, Heng; Zhang, Jianlong; Zhou, Hong

    2018-03-01

    Inspired by the non-smooth surface of certain animals, a biomimetic coupling unit with various sizes, microstructure, and hardness was prepared on the surface of 7075 aluminum alloy. Following experimental studies were conducted to investigate the wear and tensile properties with various laser energy inputs. The results demonstrated that the non-smooth surface with biomimetic coupling units had a positive effect on both the wear resistance and tensile property of 7075 aluminum alloy. In addition, the sample with the unit fabricated by the laser energy of 420.1 J/cm2 exhibited the most significant improvement on the wear and tensile properties owing to the minimum grain size and the highest microhardness. Also, the weight loss of the sample was one-third of the untreated one's, and the yield strength, the ultimate tensile strength, and the elongation improved by 20, 20, and 34% respectively. Moreover, the mechanisms of wear and tensile properties improvement were also analyzed.

  1. Electrochemical Impedance Study of Zinc Yellow Polypropylene-Coated Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Zhi-hua Sun

    2010-01-01

    Full Text Available Performance of zinc yellow polypropylene-coated aluminum alloy 7B04 during accelerated degradation test is studied using electrochemical impedance spectroscopy (EIS. It has been found that the zinc yellow polypropylene paint has few flaw and acts as a pure capacitance before accelerated test. After 336-hour exposure to the test, the impedance spectroscopy shows two time constants, and water has reached to the aluminum alloy/paint interface and forms corrosive microcell. For the scratched samples, the reaction of metal corrosion and the hydrolysis of zinc yellow ion can occur simultaneously. The impedance spectroscopy indicates inductance after 1008-hour exposure to the test, but the inductance disappears after 1344-hour exposure and the passivation film has pitting corrosion.

  2. Tribological Properties of Aluminum Alloy treated by Fine Particle Peening/DLC Hybrid Surface Modification

    Directory of Open Access Journals (Sweden)

    Nanbu H.

    2010-06-01

    Full Text Available In order to improve the adhesiveness of the DLC coating, Fine Particle Peening (FPP treatment was employed as pre-treatment of the DLC coating process. FPP treatment was performed using SiC shot particles, and then AA6061-T6 aluminum alloy was DLC-coated. A SiC-rich layer was formed around the surface of the aluminum alloy by the FPP treatment because small chips of shot particles were embedded into the substrate surface. Reciprocating sliding tests were conducted to measure the friction coefficients. While the DLC coated specimen without FPP treatment showed a sudden increase in friction coefficient at the early stage of the wear cycles, the FPP/DLC hybrid treated specimen maintained a low friction coefficient value during the test period. Further investigation revealed that the tribological properties of the substrate after the DLC coating were improved with an increase in the amount of Si at the surface.

  3. Manufacturing a durable superhydrophobic polypropylene coating on aluminum alloy substrate by adding nano-titania nanoparticles.

    Science.gov (United States)

    Jiang, Haiyun; Wu, Ruomei; Hu, Zhongliang; Yuan, Zhiqing; Zhao, Xuehui; Liu, Qilong

    2014-07-01

    A superhydrophobic polypropylene (PP) coating on the surface of aluminum alloy coupons is unstable because of the existence of metastable state in curing process. Nano-titania particles were added into PP solution to form hierarchical micro- and nano-structures of PP coatings on the surface of aluminum alloy coupons. The morphology of the coatings was observed with Scanning Electron Microscopy (SEM), and the corresponding structure and components were investigated with Energy Dispersive Spectrometer (EDS) and X-ray diffractometer (XRD), respectively. The results indicated that nano-TiO2 particles are the main nucleation cores in the curing of the coatings; PP in solution is enclosed in these cores and crystallizes gradually. The coatings can preserve the stable micro- and nano-structure on six months due to the nucleation action of nano-TiO2 particles, and its durable water contact angle (WCA) is about 164 +/- 1.5 degrees.

  4. The intermetallic bonding between a ring carrier and aluminum piston alloy

    Energy Technology Data Exchange (ETDEWEB)

    Manasijevie, S.; Dolie, N.; Djurdjevic, M.; Misic, N.; Davitkov, N.

    2015-07-01

    This paper presents the results of investigating the formation of intermetallic bond between a ring carrier and aluminum piston alloy. The ring carrier is made of austenitic cast iron (Ni-Resist) in order to increase the wear resistance of the first ring groove and applied in highly loaded diesel engines. Metallographic examination of the quality of al fin bond was done. A metallographic investigation using an optical microscope in combination with the SEM/EDS analysis of the quality of the intermetallic bonding layer was done. The test results show that can be made successfully as well as the formation of metal connection (alfin bond) between the ring carrier and aluminum piston alloy. (Author)

  5. Through-thickness texture gradient in continuous cast AA 5052 aluminum alloy sheet

    Energy Technology Data Exchange (ETDEWEB)

    Liu, W.C. [Department of Chemical and Materials Engineering, University of Kentucky, 177 Anderson Hall, Lexington, KY 40506 (United States)], E-mail: wcliu@engr.uky.edu; Radhakrishnan, B. [Oak Ridge National Laboratory, P.O. Box 2008, MS-6140, Oak Ridge, TN 37831-6140 (United States); Li, Z. [Aleris International Inc., 1505 Bull Lea Road, Lexington, KY 40511 (United States); Morris, J.G. [Department of Chemical and Materials Engineering, University of Kentucky, 177 Anderson Hall, Lexington, KY 40506 (United States)

    2008-01-15

    The development of through-thickness texture gradient during continuous cast (CC) processing of AA 5052 aluminum alloy was investigated by X-ray diffraction. The CC slab and the hot bands after each of three rolling passes were obtained from an industrial CC processing operation. The results show that a through-thickness texture gradient exists near the surface after the first pass. The subsurface layer exhibits a very weak texture, while the center layer shows the {beta} fiber rolling texture. After the third pass, a strong {beta} fiber rolling texture is obtained at different through-thickness layers. The roll-gap geometry does not produce any shear deformation at the intermediate layer. After recrystallization annealing, the through-thickness texture gradient still exists in the AA 5052 aluminum alloy sheets. As the measured position moves towards the center from the surface, the cube recrystallization texture strengthens.

  6. Laser fusion-brazing of aluminum alloy to galvanized steel with pure Al filler powder

    Science.gov (United States)

    Liu, Jia; Jiang, Shichun; Shi, Yan; Kuang, Yulin; Huang, Genzhe; Zhang, Hong

    2015-03-01

    The fusion-brazing connection of the dissimilar metal 5052 aluminum alloy/ST07Z steel was achieved by using the Nd:YAG laser with pure Al filler powder, and the effects of the laser power and powder feeding speed on the formation and mechanical properties of the resultant joints were investigated. The experimental results show that melting-brazing connection of 5052 aluminum alloy/galvanized steel can be successfully achieved, and the zinc plating layer has played the role of flux, assuring the brazing properties. The intermetallic compound layer was generated on the welded brazing interface. The joint exhibited a shear strength of 174 N/mm if the thickness of the intermetallic layer at the interface is about 6-7 μm.

  7. Experimental analysis of Exfoliation rate on Aluminum alloy Al7010

    Science.gov (United States)

    Choudhury, Ankur; Gopakumar, Abhimanyu; Athul, K. P.; Adinath, D. R.; Prashanth, Mrudula

    2017-08-01

    Aluminium alloys are increasingly being used in the manufacture of structures of airplanes and automobiles due to their superior properties such as high strength to weight ratio and excellent mechanical properties. AA7010 Al alloy is a 7xxx series alloy that is mainly used in the aircraft industries. Al 7010 is said to have high tensile strength as well as high fatigue strength. It is also stress corrosion resistant. However due to exposure to extreme marine and industrial environments, the metal may be subjected to corrosion such as exfoliation corrosion. Exfoliation is a special form of intergranular corrosion that proceeds laterally from the sites of initiation along planes parallel to the surface, generally at grain boundaries, forming corrosion products that force metal away from the body of the material, giving rise to a layered appearance. Exfoliation corrosion may cause heavy damage to aircrafts in the long run. In the present work, the test has been conducted on Al7010 samples for the determination of rate and extent of exfoliation corrosion by subjecting them to artificial corrosive conditions that mimic the actual marine and industrial environments. The samples are heat treated to T6 and T7 tempers prior subjecting them to the corrosive environments, as most of the aircraft materials are subjected to T6 and T7 tempers to enhance the properties before being put to commercial use. Samples are tested according to ASTM G34 and rated by comparing them with standard photographs. Also electrical conductivity tests on the samples have been carried out which reveals that the electrical conductivity of the Al 7010 alloy increases upon heat treatment.

  8. Properties of Free-Machining Aluminum Alloys at Elevated Temperatures

    Science.gov (United States)

    Faltus, Jiří; Karlík, Miroslav; Haušild, Petr

    In areas close to the cutting tool the workpieces being dry machined could be heated up to 350°C and they may be impact loaded. Therefore it is of interest to study mechanical properties of corresponding materials at elevated temperatures. Free-machining alloys of Al-Cu and Al-Mg-Si systems containing Pb, Bi and Sn additions (AA2011, AA2111B, AA6262, and AA6023) were subjected to Charpy U notch impact test at the temperatures ranging from 20 to 350°C. The tested alloys show a sharp drop in notch impact strength KU at different temperatures. This drop of KU is caused by liquid metal embrittlement due to the melting of low-melting point dispersed phases which is documented by differential scanning calorimetry. Fracture surfaces of the specimens were observed using a scanning electron microscope. At room temperature, the fractures of all studied alloys exhibited similar ductile dimple fracture micromorphology, at elevated temperatures, numerous secondary intergranular cracks were observed.

  9. Thixo forging process of wrought aluminum alloy fabricated by rotational helical shape stirrer

    International Nuclear Information System (INIS)

    Lee, S. M.; Han, S. H.; Kang, C. G.

    2007-01-01

    The manufacture of rheology materials from wrought and casting aluminum alloys using controlling solid fraction and crystal grain is demonstrated in this paper. The equipment to form the rheology material was designed so that shear force and applied pressure could be carefully and simultaneously applied using a mechanical stirrer. The problems caused by using this method with the thixo forging process were studied by investigating the mechanical properties of a sample that had a controlled solid fraction of 45-50 %

  10. EXPERIMENTAL INVESTIGATION ON ELECTRICAL DISCHARGE MACHINING OF TITANIUM ALLOY USING COPPER, BRASS AND ALUMINUM ELECTRODES

    OpenAIRE

    S. DHANABALAN; K. SIVAKUMAR; C. SATHIYA NARAYANAN

    2015-01-01

    In the present study, an evaluation has been done on Material Removal Rate (MRR), Surface Roughness (SR) and Electrode Wear Rate (EWR) during Electrical Discharge Machining (EDM) of titanium alloy using copper, brass and aluminum electrodes. Analyzing previous work in this field, it is found that electrode wear and material removal rate increases with an increase current. It is also found that the electrode wear ratio increases with an increase in current. The higher wear ratio is found durin...

  11. Spectrum Fatigue of 7075-T651 Aluminum Alloy under Overloading and Underloading

    Science.gov (United States)

    2016-03-15

    up. On the ground, the lower wing skin of the aircraft is under compression . During flight, variable loads due to gust are superimposed on a mean...underload, stress ratio , and environment on fatigue crack growth. Fatigue crack growth tests were conducted with a 7075-T651 aluminum alloy under constant...amplitude, and over- and under-loading of two different stress ratios , 0.1 and 0.85, in vacuum, air and 1 percent NaCl solution. Under constant

  12. Modeling of Damage Evolution and Fracture in 5182 H111 Aluminum Alloy

    OpenAIRE

    Abdelouahid, EL Amri; haddou, Mounir El Yakhloufi; Abdelatif, El Khamlichi

    2015-01-01

    This paper presents results of a numerical modeling of ductile fracture and failure of elements made of 5182H111 aluminum alloys subjected to dynamic traction. The analysis was performed using Johnson-Cook model based on ABAQUS software. The aim of the research was to specify and test the mechanical properties during numerical simulations. The experimental test results for the mechanical properties of the studies for steel were presented with a large description of the testing facilities. The...

  13. Ultrasonic detection of ductile-to-brittle transitions in free-cutting aluminum alloys

    Czech Academy of Sciences Publication Activity Database

    Nejezchlebová, J.; Seiner, Hanuš; Ševčík, Martin; Landa, Michal; Karlík, M.

    2015-01-01

    Roč. 69, January 2015 (2015), s. 40-47 ISSN 0963-8695 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61388998 Keywords : aluminum alloys * laser ultrasound * ductile-to-brittle * elastic constants * resonant ultrasound spectroscopy Subject RIV: BI - Acoustics Impact factor: 1.871, year: 2015 http://www.sciencedirect.com/science/article/pii/S0963869514001200

  14. Misorientation characteristics of penetrating morphologies at the growth front of abnormally growing grains in aluminum alloy

    Science.gov (United States)

    Park, Chang-Soo; Na, Tae-Wook; Park, Hyung-Ki; Kim, Dong-Kyun; Han, Chan-Hee; Hwang, Nong-Moon

    2012-07-01

    The initial stage of abnormal grain growth of the aluminum alloy 5052 has been investigated using electron back-scattered diffraction to analyze the characteristic of misorientations of the penetrating morphology at the growth front. Among the 84 penetrating morphologies examined, none of the penetrated grain boundaries has low angles or coincidence site lattice (CSL) relations, whereas 66 penetrating grain boundaries have low angles or CSL relations. These results strongly suggest that the penetrating morphologies should result from triple-junction wetting.

  15. Evaluation of tensile properties of 5052 type aluminum-magnesium alloy at warm temperatures

    OpenAIRE

    S. Kilic; S. Toros; F. Ozturk

    2008-01-01

    Purpose: The purpose of the paper is to evaluate the tensile properties of 5052 type aluminum-manganese alloyin warm temperatures.Design/methodology/approach: In this research, uniaxial tensile deformation behavior of 5052-H32 typealuminum magnesium alloy was studied range between room to 300°C and in the strain rate range of 0.0083-0.16 s-1.Findings: It was observed that the uniaxial tensile elongation of the material increases with increasing temperaturesand decreases with increasing strain...

  16. Low temperature deformation behavior of an electromagnetically bulged 5052 aluminum alloy

    OpenAIRE

    Zu Li; Ning Li; Duzhen Wang; Di Ouyang; Lin Liu

    2016-01-01

    The fundamental understanding of the deformation behavior of electromagnetically formed metallic components under extreme conditions is important. Here, the effect of low temperature on the deformation behavior of an electromagnetically-bulged 5052 aluminum alloy was investigated through uniaxial tension. We found that the Portevin-Le Chatelier Effect, designated by the serrated characteristic in stress-strain curves, continuously decays until completely disappears with decreasing temperature...

  17. Hazard of ultraviolet radiation emitted in gas tungsten arc welding of aluminum alloys

    OpenAIRE

    NAKASHIMA, Hitoshi; UTSUNOMIYA, Akihiro; FUJII, Nobuyuki; OKUNO, Tsutomu

    2015-01-01

    Ultraviolet radiation (UVR) emitted during arc welding frequently causes keratoconjunctivitis and erythema. The extent of the hazard of UVR varies depending on the welding method and conditions. Therefore, it is important to identify the levels of UVR that are present under various conditions. In this study, we experimentally evaluated the hazard of UVR emitted in gas tungsten arc welding (GTAW) of aluminum alloys. The degree of hazard of UVR is measured by the effective irradiance defined in...

  18. Studying the Super-cooled Solid Solution Breakdown of V-1341 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Yu. A. Puchkov

    2017-01-01

    Full Text Available Deformable alloys of the Al-Mg-Si system are widely used in aviation industry, rocket engineering, shipbuilding, as well as on railway and highway transport. These alloys are characterized by high stamping ability, weld-ability, and machinability with a comparatively high strength and corrosion resistance in a heat-strengthened state. A promising alloy of the Al-Mg-Si system with increased structural strength and manufacturability is on par with foreign analogues in properties is the V-1341 alloy [1, 2].The properties of heat-treatable aluminum alloys strongly depend on the cooling rate of the product during quenching [3-12], which determines the structure and level of residual stresses. Decrease in structural strength, tendency to pitting and inter-crystalline corrosion with slow cooling from the quenching temperature is caused by formation of coarse unequiaxed precipitate, precipitates-free zones, and also by decreasing proportion of inclusions of the strengthening phase [3-12].Thus, the relevant task is to study the effect of isothermal quenching modes on the structure of deformable V-1341 aluminum alloy thermally hardened.The paper studies the impact of isothermal time in quenching on the composition and morphology of breakdown products of the V-1341 alloy solid solution. It is shown that at isothermal time under the solid solution breakdown, at first on the dispersoid surface and then in the solid solution are formed and grow large needle-like crystals of the β'-phase which are structural concentrators of stresses. An increasing isothermal time leads to decreasing solid solution super-saturation by doping elements and vacancies. This leads to a decrease in the fraction of the coherent finely dispersed hardening β '' phase, and also to an increase in the width of the precipitates-free zone.

  19. Investigation the solidification of Al-4.8 wt.%Cu alloy at different cooling rate by computer-aided cooling curve analysis

    Directory of Open Access Journals (Sweden)

    Mehdi Dehnavi

    2014-07-01

    Full Text Available Depending on the casting conditions and alloy composition, microstructure and properties of the aluminium alloys will be different. There are many techniques available for investigating the solidification of metals and alloys. In recent years computer-aided cooling curve analysis (CA-CCA has been used to determine thermophysical properties of alloys, latent heat and solid fraction. The aim of this study was to investigate the effect of cooling rate on the structural features of Al-4.8 wt.%Cu alloy by thermal analysis of cooling curves. To do this, Al-4.8 wt.%Cu alloy was melted and solidified applying 0.04, 0.42, and 1.08 °C/sec cooling rates. The temperature of the samples was recorded using a K thermocouple and a data acquisition system connected to a PC. It was found that the formation temperatures of various thermal parameters such as (liquidus, solidus and eutectic temperatures are shifting by increasing of cooling rate from 0.04 °C/sec to 1.08 °C/sec. The structural results show that grain size and secondary dendrite arm spacing decreased by increasing of cooling rate.

  20. Magnesium-Based Sacrificial Anode Cathodic Protection Coatings (Mg-Rich Primers for Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Michael D. Blanton

    2012-09-01

    Full Text Available Magnesium is electrochemically the most active metal employed in common structural alloys of iron and aluminum. Mg is widely used as a sacrificial anode to provide cathodic protection of underground and undersea metallic structures, ships, submarines, bridges, decks, aircraft and ground transportation systems. Following the same principle of utilizing Mg characteristics in engineering advantages in a decade-long successful R&D effort, Mg powder is now employed in organic coatings (termed as Mg-rich primers as a sacrificial anode pigment to protect aerospace grade aluminum alloys against corrosion. Mg-rich primers have performed very well on aluminum alloys when compared against the current chromate standard, but the carcinogenic chromate-based coatings/pretreatments are being widely used by the Department of Defense (DoD to protect its infrastructure and fleets against corrosion damage. Factors such as reactivity of Mg particles in the coating matrix during exposure to aggressive corrosion environments, interaction of atmospheric gases with Mg particles and the impact of Mg dissolution, increases in pH and hydrogen gas liberation at coating-metal interface, and primer adhesion need to be considered for further development of Mg-rich primer technology.

  1. The influence of Ti and Sr alloying elements on electrochemical properties of aluminum sacrificial anodes

    Energy Technology Data Exchange (ETDEWEB)

    Saremi, M.; Sina, H.; Keyvani, A.; Emamy, M. [Metallurgy and Materials Department, University of Tehran, P.O. Box 11365/4563, Tehran (Iran)

    2004-07-01

    Aluminum sacrificial anodes are widely used in cathodic protection of alloys in seawater. The interesting properties due to low specific weight, low electrode potential and high current capacity are often hindered by the presence of a passive oxide film which causes several difficulties in their practical application. In this investigation, the electrochemical behavior of Al- 5Zn-0.02In sacrificial anode is studied in 3 wt. % sodium chloride solution. The experiments focused on the influence of Ti and Sr as alloying elements on electrochemical behavior of aluminum sacrificial anode. Ti and Sr are used in different concentrations from 0.03 to 0.1 wt.% 0.01 to 0.05 wt.%, respectively. NACE efficiency and polarization tests are used in this case. It is shown that by using 0.03 wt.% Ti and 0.01 wt.% Sr as the alloying elements to investigate the anodic behavior of the anodes, homogeneous microstructures are obtained which results in improvement of electrochemical properties of aluminum sacrificial anode such as current capacity and anode efficiency. (authors)

  2. Pitting Corrosion Topography Characteristics and Evolution Laws of LC4 Aluminum Alloy in Service Environment

    Directory of Open Access Journals (Sweden)

    LIU Zhiguo

    2017-08-01

    Full Text Available Aircraft aluminum alloy is easy to initiate pitting corrosion in the service environment, the pitting corrosion topography characteristics could directly affect the fatigue mechanical property of structure material. In order to obtain the pitting corrosion topography characteristics of LC4 aluminum alloy in the service environment, the accelerated corrosion test was carried out along the accelerated corrosion test environment spectrum which imitated the service environment spectrum, and the corrosion topography characteristic parameters of corrosion pit depth H,corrosion pit surface length L and corrosion pit surface width W were defined respectively. During the corrosion test process,the three parameters of typical corrosion pit were successively measured in different equivalent corrosion years for obtaining the corrosion pit damage size data, then the data were analysed through the statistics method and fractal theory. Further more in order to gain the pit topography characteristics in the same equivalent corrosion year and the topography evolution laws during different equivalent corrosion years were gained. The analysis results indicate that LC4 aluminum alloy corrosion pit topography characteristics in the service environment include the following:firstly, the pit topography characteristic parameters conform to the lognormal distributions in the same equivalent corrosion years; secondly,the pit topography characteristic parameters gradually reflect the fractal feature in accordance with the equivalent corrosion year increment, and the pits tend to be shallow, long and moderate wide topography character.

  3. Perforation of thin aluminum alloy plates by blunt projectiles: An experimental and numerical investigation

    International Nuclear Information System (INIS)

    Wei, G; Zhang, W

    2014-01-01

    Reducing the armor weight has become a research focus in terms of armored material. Due to high strength-to-density ratio, aluminum alloy has become a potential light armored material. In this study, both lab-scale ballistic test and finite element simulation were adopted to examine the ballistic resistance of aluminum alloy targets. Blunt high strength steel projectiles with 12.7 mm diameter were launched by light gas gun against 3.3 mm thickness 7A04 aluminum alloy plates at a velocity of 90∼170 m/s. The ballistic limit velocity was obtained. Plugging failure and obvious structure deformation of targets were observed. Corresponding 2D finite element simulations were conducted by ABAQUS/EXPLICIT combined with material performance testing. The validity of numerical simulations was verified by comparing with the experimental results. Detailed analysis of the failure modes and characters of the targets were carried out to reveal the target damage mechanism combined with the numerical simulation.

  4. Perforation of Thin Aluminum Alloy Plates by Blunt Projectiles - Experimental and Numerical Investigation

    Science.gov (United States)

    Wei, Gang; Zhang, Wei

    2013-06-01

    Reducing the armor weight has become a research focus in terms of armored material with the increasing requirement of the mobility and flexibility of tanks and armored vehicles in modern local wars. Due to high strength-to-density ratio, aluminum alloy has become a potential light armored material. In this study, both lab-scale ballistic test and finite element simulation were adopted to examine the ballistic resistance of aluminum alloy targets. Blunt high strength steel projectiles with 12.7 mm diameter were launched by light gas gun against 3.3 mm thick aluminum alloy plates at velocity of 90 ~ 170 m/s. The ballistic limit velocity was obtained. Plugging failure and obvious structure deformation of targets were observed, and with the impact velocity increasing, the target structure deformation decrease gradually. Corresponding 2D finite element simulations were conducted by ABAQUS/EXPLICIT combined with material performance testing. Good agreement between the numerical simulations and the experimental results was found. National Natural Science Foundation of China (No.: 11072072).

  5. Perforation of thin aluminum alloy plates by blunt projectiles: An experimental and numerical investigation

    Science.gov (United States)

    Wei, G.; Zhang, W.

    2014-04-01

    Reducing the armor weight has become a research focus in terms of armored material. Due to high strength-to-density ratio, aluminum alloy has become a potential light armored material. In this study, both lab-scale ballistic test and finite element simulation were adopted to examine the ballistic resistance of aluminum alloy targets. Blunt high strength steel projectiles with 12.7 mm diameter were launched by light gas gun against 3.3 mm thickness 7A04 aluminum alloy plates at a velocity of 90~170 m/s. The ballistic limit velocity was obtained. Plugging failure and obvious structure deformation of targets were observed. Corresponding 2D finite element simulations were conducted by ABAQUS/EXPLICIT combined with material performance testing. The validity of numerical simulations was verified by comparing with the experimental results. Detailed analysis of the failure modes and characters of the targets were carried out to reveal the target damage mechanism combined with the numerical simulation.

  6. Microstructure and creep behavior of magnesium-aluminum alloys containing alkaline and rare earth additions

    Science.gov (United States)

    Saddock, Nicholas David

    In the past few decades governmental regulation and consumer demands have lead the automotive companies towards vehicle lightweighting. Powertrain components offer significant potential for vehicle weight reductions. Recently, magnesium alloys have shown promise for use in powertrain applications where creep has been a limiting factor. These systems are Mg-Al based, with alkaline earth or rare earth additions. The solidification, microstructure, and creep behavior of a series of Mg-4 Al- 4 X:(Ca, Ce, La, and Sr) alloys and a commercially developed AXJ530 (Mg--5 Al--3 Ca--0.15 Sr) alloy (by wt%) have been investigated. The order of decreasing freezing range of the five alloys was: AX44, AXJ530, AJ44, ALa44 and ACe44. All alloys exhibited a solid solution primary alpha-Mg phase surrounded by an interdendritic region of Mg and intermetallic(s). The primary phase was composed of grains approximately an order of magnitude larger than the cellular structure. All alloys were permanent mold cast directly to creep specimens and AXJ530 specimens were provided in die-cast form. The tensile creep behavior was investigated at 175 °C for stresses ranging from 40 to 100 MPa. The order of decreasing creep resistance was: die-cast AXJ530 and permanent mold cast AXJ530, AX44, AJ44, ALa44 and ACe44. Grain size, solute concentration, and matrix precipitates were the most significant microstructural features that influenced the creep resistance. Decreases in grain size or increases in solute concentration, both Al and the ternary addition, lowered the minimum creep rate. In the Mg-Al-Ca alloys, finely distributed Al2Ca precipitates in the matrix also improved the creep resistance by a factor of ten over the same alloy with coarse precipitates. The morphology of the eutectic region was distinct between alloys but did not contribute to difference in creep behavior. Creep strain distribution for the Mg-Al-Ca alloys developed heterogeneously on the scale of the alpha-Mg grains. As

  7. Optimizing cutting conditions on sustainable machining of aluminum alloy to minimize power consumption

    Science.gov (United States)

    Nur, Rusdi; Suyuti, Muhammad Arsyad; Susanto, Tri Agus

    2017-06-01

    Aluminum is widely utilized in the industrial sector. There are several advantages of aluminum, i.e. good flexibility and formability, high corrosion resistance and electrical conductivity, and high heat. Despite of these characteristics, however, pure aluminum is rarely used because of its lacks of strength. Thus, most of the aluminum used in the industrial sectors was in the form of alloy form. Sustainable machining can be considered to link with the transformation of input materials and energy/power demand into finished goods. Machining processes are responsible for environmental effects accepting to their power consumption. The cutting conditions have been optimized to minimize the cutting power, which is the power consumed for cutting. This paper presents an experimental study of sustainable machining of Al-11%Si base alloy that was operated without any cooling system to assess the capacity in reducing power consumption. The cutting force was measured and the cutting power was calculated. Both of cutting force and cutting power were analyzed and modeled by using the central composite design (CCD). The result of this study indicated that the cutting speed has an effect on machining performance and that optimum cutting conditions have to be determined, while sustainable machining can be followed in terms of minimizing power consumption and cutting force. The model developed from this study can be used for evaluation process and optimization to determine optimal cutting conditions for the performance of the whole process.

  8. Springback of aluminum alloy brazing sheet in warm forming

    Science.gov (United States)

    Han, Kyu Bin; George, Ryan; Kurukuri, Srihari; Worswick, Michael J.; Winkler, Sooky

    2017-10-01

    The use of aluminum is increasing in the automotive industry due to its high strength-to-weight ratio, recyclability and corrosion resistance. However, aluminum is prone to significant springback due to its low elastic modulus coupled with its high strength. In this paper, a warm forming process is studied to improve the springback characteristics of 0.2 mm thick brazing sheet with an AA3003 core and AA4045 clad. Warm forming decreases springback by lowering the flow stress. The parts formed have complex features and geometries that are representative of automotive heat exchangers. The key objective is to utilize warm forming to control the springback to improve the part flatness which enables the use of harder temper material with improved strength. The experiments are performed by using heated dies at several different temperatures up to 350 °C and the blanks are pre-heated in the dies. The measured springback showed a reduction in curvature and improved flatness after forming at higher temperatures, particularly for the harder temper material conditions.

  9. Microstructural Development in Al-Si Powder During Rapid Solidification

    Energy Technology Data Exchange (ETDEWEB)

    Genau, Amber Lynn [Iowa State Univ., Ames, IA (United States)

    2004-01-01

    Powder metallurgy has become an increasingly important form of metal processing because of its ability to produce materials with superior mechanical properties. These properties are due in part to the unique and often desirable microstructures which arise as a result of the extreme levels of undercooling achieved, especially in the finest size powder, and the subsequent rapid solidification which occurs. A better understanding of the fundamental processes of nucleation and growth is required to further exploit the potential of rapid solidification processing. Aluminum-silicon, an alloy of significant industrial importance, was chosen as a model for simple eutectic systems displaying an unfaceted/faceted interface and skewed coupled eutectic growth zone, Al-Si powder produced by high pressure gas atomization was studied to determine the relationship between microstructure and alloy composition as a function of powder size and atomization gas. Critical experimental measurements of hypereutectic (Si-rich) compositions were used to determine undercooling and interface velocity, based on the theoretical models which are available. Solidification conditions were analyzed as a function of particle diameter and distance from nucleation site. A revised microstructural map is proposed which allows the prediction of particle morphology based on temperature and composition. It is hoped that this work, by providing enhanced understanding of the processes which govern the development of the solidification morphology of gas atomized powder, will eventually allow for better control of processing conditions so that particle microstructures can be optimized for specific applications.

  10. Numerical simulation of boundary heat flow effects on directional solidification microstructure of a binary alloy

    Directory of Open Access Journals (Sweden)

    Xue Xiang

    2010-08-01

    Full Text Available The boundary heat flow has important significance for the microstructures of directional solidified binary alloy. Interface evolution of the directional solidified microstructure with different boundary heat flow was discussed. In this study, only one interface was allowed to have heat flow, and Neumann boundary conditions were imposed at the other three interfaces. From the calculated results, it was found that different boundary heat flows will result in different microstructures. When the boundary heat flow equals to 20 W·cm-2, the growth of longitudinal side branches is accelerated and the growth of transverse side branches is restrained, and meanwhile, there is dendritic remelting in the calculation domain. When the boundary heat flow equals to 40 W·cm-2, the growths of the transverse and longitudinal side branches compete with each other, and when the boundary heat flow equals to 100-200 W·cm-2, the growth of transverse side branches dominates absolutely. The temperature field of dendritic growth was analyzed and the relation between boundary heat flow and temperature field was also investigated.

  11. Numerical Simulation on Dendrite Growth During Solidification of Al-4%Cu Alloy

    Directory of Open Access Journals (Sweden)

    ZHANG Min

    2016-06-01

    Full Text Available A new two-dimensional cellular automata and finite difference (CA-FD model of dendritic growth was improved, which a perturbation function was introduced to control the growth of secondary and tertiary dendrite, the concentration of the solute was clearly defined as the liquid solute concentration and the solid-phase solute concentration in dendrite growth processes, and the eight moore calculations method was used to reduce the anisotropy caused by the shape of the grid in the process of redistribution and diffusion of solute. Single and multi equiaxed dendrites along different preferential direction, single and multi directions of columnar dendrites of Al-4% Cu alloy were simulated, as well as the distribution of liquid solute concentration and solid solute concentration. The simulation results show that the introduced perturbation function can promote the dendrite branching, liquid/solid phase solute calculation model is able to simulate the solute distribution of liquid/solid phase accurately in the process of dendritic growth, and the improved model can realize competitive growth of dendrite in any direction.

  12. Influence of samarium content on microstructure and mechanical properties of recycled die-cast YL112 aluminum alloys

    Directory of Open Access Journals (Sweden)

    Zhi Hu

    2015-07-01

    Full Text Available The influence of Sm (Samarium content on microstructure and mechanical properties of recycled die-cast YL112 aluminum alloys was investigated. The results show that many small Sm-rich particles form in the recycled die-cast YL112 alloys with Sm addition. At the same time, the secondary dendrite arm spacing in the YL112 alloys modified with Sm is smaller than that of the unmodified alloy. The eutectic Si of recycled die-cast YL112-xSm alloys transforms from coarse acicular morphology to fine fibres. Mechanical properties of the investigated recycled die-cast YL112 aluminum alloys are enhanced with Sm addition, and a maximal ultimate tensile strength value (276 MPa and elongation (3.76% are achieved at a Sm content of 0.6wt.%. Due to the modification of eutectic Si by Sm, numerous tearing ridges and tiny dimples on the fractures of tensile samples are observed.

  13. Lateral extrusion of tailor welded aluminum alloy pipes with a lost core of low temperature melting alloy

    OpenAIRE

    T. Ohashi; G. Liu

    2009-01-01

    Purpose: In this paper, the authors employ tailor welded aluminum alloy pipes for lateral extrusion process with a lost core to perform a hollow light-weight-part.Design/methodology/approach: The pipe is welded longitudinally by YAG-laser. “The lateral extrusion process with a lost core (LELC)” consists of lateral extrusion of pipes with a soluble solid core, called the “lost core”, which serves as a plastic mandrel. The process proceeds as follows. First, the pipe cavity is filled with the l...

  14. Effect of porosity on the tensile properties of low ductility aluminum alloys

    Directory of Open Access Journals (Sweden)

    Gustavo Waldemar Mugica

    2004-06-01

    Full Text Available The literature contains reports of several studies correlating the porosity and mechanical properties of aluminum alloys. Most of these studies determine this correlation based on the parameter of global volumetric porosity. These reports, however, fail to separate the effects of microstructural features and porosity on alloys, though recognizing the influence of the latter on their mechanical properties. Thus, when the decrease in tensile strength due to the porosity effect is taken into account, the findings are highly contradictory. An analysis was made of the correlation between mechanical properties and global volumetric porosity and volumetric porosity in the fracture, as well as of the beta-Al5FeSi phase present in 380 aluminum alloy. Our findings indicate that mechanical properties in tension relating to global volumetric porosity lead to overestimations of the porosity effect in detriment to the mechanical properties. Moreover, the proposed models that take into account the effects of particles, both Si and beta-Al5FeSi, are unapplicable to low ductility alloys.

  15. Hot forging of roll-cast high aluminum content magnesium alloys

    Science.gov (United States)

    Kishi, Tomohiro; Watari, Hisaki; Suzuki, Mayumi; Haga, Toshio

    2017-10-01

    This paper reports on hot forging of high aluminum content magnesium alloy sheets manufactured using horizontal twin-roll casting. AZ111 and AZ131 were applied for twin-roll casting, and a hot-forging test was performed to manufacture high-strength magnesium alloy components economically. For twin-roll casting, the casting conditions of a thick sheet for hot forging were investigated. It was found that twin-roll casting of a 10mm-thick magnesium alloy sheet was possible at a roll speed of 2.5m/min. The grain size of the cast strip was 50 to 70µm. In the hot-forging test, blank material was obtained from as-cast strip. A servo press machine with a servo die cushion was used to investigate appropriate forging conditions (e.g., temperature, forging load, and back pressure) for twin-roll casts (TRCs) AZ111 and AZ131. It was determined that high aluminum content magnesium alloy sheets manufactured using twin-roll casting could be forged with a forging load of 150t and a back pressure of 3t at 420 to 430°C. Applying back pressure during hot forging effectively forged a pin-shaped product.

  16. Mold Materials For Permanent Molding of Aluminum Alloys

    Energy Technology Data Exchange (ETDEWEB)

    John F Wallace; David Schwam; Wen Hong dxs11@po.cwru.edu

    2001-09-14

    A test that involves immersion of the potential mod materials for permanent molds has been developed that provides a thermal cycle that is similar to the experienced during casting of aluminum in permanent molds. This test has been employed to determine the relative thermal fatigue resistance of several different types of mold materials. Four commercial mold coatings have been evaluated for their insulating ability, wear resistance and roughness. The results indicate that composition and structure of the mold materials have considerable effect on their thermal fatigue cracking behavior. Irons with a gray iron structure are the most prone to thermal fatigue cracking followed by compacted graphite irons with the least thermal fatigue cracking of the cast irons experienced by ductile iron. The composition of these various irons affects their behavior.

  17. Microarc Oxidation of the High-Silicon Aluminum AK12D Alloy

    Directory of Open Access Journals (Sweden)

    S. K. Kiseleva

    2015-01-01

    Full Text Available The aim of work is to study how the high-silicon aluminum AK12D alloy microstructure and MAO-process modes influence on characteristics (microhardness, porosity and thickness of the oxide layer of formed surface layer.Experimental methods of study:1 MAO processing of AK12D alloy disc-shaped samples. MAO modes features are concentration of electrolyte components – soluble water glass Na2SiO3 and potassium hydroxide (KOH. The content of two components both the soluble water glass and the potassium hydroxide was changed at once, with their concentration ratio remaining constant;2 metallographic analysis of AK12D alloy structure using an optical microscope «Olympus GX51»;3 image analysis of the system "alloy AK12D - MAO - layer" using a scanning electron microscope «JEOL JSM 6490LV»;4 hardness evaluation of the MAO-layers using a micro-hardness tester «Struers Duramin».The porosity, microhardness and thickness of MAO-layer formed on samples with different initial structures are analyzed in detail. Attention is paid to the influence of MAO process modes on the quality layer.It has been proved that the MAO processing allows reaching quality coverage with high microhardness values of 1200-1300HV and thickness up to 114 μm on high-silicon aluminum alloy. It has been found that the initial microstructure of alloy greatly affects the thickness of the MAO - layer. The paper explains the observed effect using the physical principles of MAO process and the nature of silicon particles distribution in the billet volume.It has been shown that increasing concentration of sodium silicate and potassium hydroxide in the electrolyte results in thicker coating and high microhardness.It has been revealed that high microhardness is observed in the thicker MAO-layers.Conclusions:1 The microstructure of aluminum AK12D alloy and concentration of electrolyte components - liquid glass Na2SiO3 and potassium hydroxide affect the quality of coating resulted from MAO

  18. Aluminum alloy production for the reinforcement of the CMS conductor

    CERN Document Server

    Sequeira-Lopes-Tavares, S; Campi, D; Curé, B; Horváth, I L; Riboni, P; Sgobba, Stefano; Smith, R P

    2002-01-01

    The Compact Muon Solenoid (CMS) is one of the general-purpose detectors to be provided for the Large Hadron Collider (LHC) project at CERN. The design field of the CMS superconducting magnet is 4 T, the magnetic length is 12.5 m and the free bore is 6 m. To reinforce the high-purity (99.998%) Al-stabilized conductor of the magnet against the magnetic loadings experienced during operation at 4.2 K, two continuous sections of Al-alloy (AA) reinforcement are Electron Beam (EB) welded to it. The reinforcements have a section of 24*18 mm and are produced in continuous 2.55 km lengths. The alloy EN AW-6082 has been selected for the reinforcement due to its excellent extrudability, high strength in the precipitation hardened states, high toughness and strength at cryogenic temperature and good EB weldability. Each of the continuous lengths of the reinforcement is extruded billet on billet and press quenched on-line from the extrusion temperature in an industrial extrusion plant. In order to insure the ready EB welda...

  19. Springback analysis on AA 6061 aluminum alloy sheets

    Science.gov (United States)

    Ramulu, Perumalla Janaki; Rao, P. Srinivasa; Yimer, Wassihun

    2016-10-01

    In automotive industry, sheet metal forming process play a key role with respect to economy and weight reduction ratio. In sheet metal forming, one of the operations is bending operation in which sheet will not go under sever deformation. The end components are made by applying the continuous load on the sheet in the bending process. In bending process, elastic limits of materials are exceeded, but flow limit thereof cannot be exceeded. Therefore, the material still keeps a portion of its original flexibility character. When the load is released, the material on forcing compress side tries to enlarge, whereas the material on tensile side tries to shrink. As a result, the material tries to spring back and the bended material by flexing slightly tries to open. Springback varies according to thickness of the material, material and process parameters, type of material, period when punch load stays on the material, dimensions of die, force applied, and bending radius. In order to make bending at a desired angle, springback amounts should be avoided. In the present work, experimentation on AA 6061 alloy sheet springback analysis has done with seven different rolling directions. Results are noted with respect to load, displacement, and die angle on the springback effect. It observed that springback affect is existed notably in the AA 6061 alloys with respect to die angle.

  20. Stress corrosion cracking resistance of aluminum alloy 7000 series after two-step aging

    Directory of Open Access Journals (Sweden)

    Jegdić Bore V.

    2015-01-01

    Full Text Available The effect of one step-and a new (short two-step aging on the resistance to stress corrosion cracking of an aluminum alloy 7000 series was investigated, using slow strain rate test and fracture mechanics method. Aging level in the tested alloy was evaluated by means of scanning electron microscopy and measurements of electrical resistivity. It was shown that the alloy after the new two-step aging is significantly more resistant to stress corrosion cracking. Values of tensile properties and fracture toughness are similar for both thermal states. Processes that take place at the crack tip have been considered. The effect of the testing solution temperature on the crack growth rate on the plateau was determined. Two values of the apparent activation energy were obtained. These values correspond to different processes that control crack growth rate on the plateau at higher and lower temperatures. [Projekat Ministarstva nauke Republike Srbije, br. TR 34028 i br. TR 34016

  1. Influence of MAO Treatment on the Galvanic Corrosion Between Aluminum Alloy and 316L Steel

    Science.gov (United States)

    Yang, Yuanhang; Gu, Yanhong; Zhang, Lei; Jiao, Xiangdong; Che, Juntie

    2017-12-01

    To slow down the galvanic corrosion of aluminum alloy and 316L stainless steel in subsea water, a micro-arc oxidation (MAO) coating was prepared on the surface of the Al alloy, and no treatment was performed on the surface of the 316L. The surface morphology of MAO-coated Al alloy was evaluated using a scanning electron microscope (SEM) before and after corrosion. A micro-hardness tester was used to measure the micro-hardness. Corrosion behaviors were evaluated by open-circuit potential (OCP), potentiodynamic polarization (PDP) and electrode impedance spectroscopy (EIS) tests in a 3.5 g/L NaCl solution. The results of PDP testing show that the corrosion potential of the MAO-coated galvanic pair was more positive than that of the uncoated galvanic pair and that the corrosion current density was smaller than that of the uncoated galvanic pair. EIS results show that the impedance of the galvanic pair increased after MAO coating. SEM images show that the corrosion damage of the uncoated Al alloy was more severe than that of the MAO-coated one, and the post-corrosion images of the surface of the 316L connected with MAO-coated Al alloy were more compact than those of the 316L connected with uncoated Al alloy. A physical model was developed to discuss the influence of MAO treatment on the galvanic corrosion process and corrosion mechanism.

  2. EXPERIMENTAL INVESTIGATION ON ELECTRICAL DISCHARGE MACHINING OF TITANIUM ALLOY USING COPPER, BRASS AND ALUMINUM ELECTRODES

    Directory of Open Access Journals (Sweden)

    S. DHANABALAN

    2015-01-01

    Full Text Available In the present study, an evaluation has been done on Material Removal Rate (MRR, Surface Roughness (SR and Electrode Wear Rate (EWR during Electrical Discharge Machining (EDM of titanium alloy using copper, brass and aluminum electrodes. Analyzing previous work in this field, it is found that electrode wear and material removal rate increases with an increase current. It is also found that the electrode wear ratio increases with an increase in current. The higher wear ratio is found during machining of titanium alloy using a brass electrode. An attempt has been made to correlate the thermal conductivity and melting point of electrode with the MRR and electrode wear. The MRR is found to be high while machining titanium alloy using brass electrode. During machining of titanium alloy using copper electrodes, a comparatively smaller quantity of heat is absorbed by the work material due to low thermal conductivity. Due to the above reason, the MRR becomes very low. Duringmachining of titanium alloy using aluminium electrodes, the material removal rate and electrode wear rate are only average value while machining of titanium alloy using brass and copper electrodes.

  3. The relative stress-corrosion-cracking susceptibility of candidate aluminum-lithium alloys for aerospace applications

    Science.gov (United States)

    Pizzo, P. P.

    1982-01-01

    Stress corrosion tests of Al-Li-Cu powder metallurgy alloys are described. Alloys investigated were Al-2.6% Li-1.4% and Al-2.6% Li-1.4% Cu-1.6% Mg. The base properties of the alloys were characterized. Process, heat treatment, and size/orientational effects on the tensile and fracture behavior were investigated. Metallurgical and electrochemical conditions are identified which provide reproducible and controlled parameters for stress corrosion evaluation. Preliminary stress corrosion test results are reported. Both Al-Li-Cu alloys appear more susceptible to stress corrosion crack initiation than 7075-T6 aluminum, with the magnesium bearing alloy being the most susceptible. Tests to determine the threshold stress intensity for the base and magnesium bearing alloys are underway. Twelve each, bolt loaded DCB type specimens are under test (120 days) and limited crack growth in these precracked specimens has been observed. General corrosion in the aqueous sodium chloride environment is thought to be obscuring results through crack tip blunting.

  4. X-ray studies of dynamic aging in an aluminum alloy subjected to severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Sitdikov, V.D., E-mail: svil@mail.rb.ru [Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, 12K. Marx Str., Ufa 450000 (Russian Federation); Laboratory for Mechanics of Bulk Nanomaterials, Saint Petersburg State University, 28 Universitetsky pr., Saint Petersburg 198504 (Russian Federation); Chizhov, P.S. [Faculty of Chemistry, Moscow State University, 1-3 Leninskiye Gory, Moscow 119991 (Russian Federation); Murashkin, M.Yu. [Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, 12K. Marx Str., Ufa 450000 (Russian Federation); Laboratory for Mechanics of Bulk Nanomaterials, Saint Petersburg State University, 28 Universitetsky pr., Saint Petersburg 198504 (Russian Federation); Goidenko, A.A. [Laboratory for Mechanics of Bulk Nanomaterials, Saint Petersburg State University, 28 Universitetsky pr., Saint Petersburg 198504 (Russian Federation); Valiev, R.Z. [Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, 12K. Marx Str., Ufa 450000 (Russian Federation); Laboratory for Mechanics of Bulk Nanomaterials, Saint Petersburg State University, 28 Universitetsky pr., Saint Petersburg 198504 (Russian Federation)

    2015-12-15

    In this work, X-ray scattering methods were applied for a quantitative characterization of the microstructure of an aluminum alloy of the Al–Mg–Si system during dynamic aging realized through the high pressure torsion technique. A qualitative and quantitative phase analysis of the alloy was performed, together with Al alloy lattice parameter determination. From the reflections broadening the effective size of the coherent scattering domains and the lattice microstrain were determined in the framework of the Halder–Wagner approach. Using the method of small-angle X-ray scattering, the quantitative characteristics of the size, shape and spatial distribution of the secondary phase particles formed in the Al alloy during dynamic aging were established. In order to validate the obtained results, the method of small-angle X-ray scattering was preliminarily tested on similar samples after artificial aging and compared with the results from small-angle neutron diffraction widely known in literature. - Highlights: • Spherical fcc β-Mg2Si precipitates formed in Al 6201 alloy during dynamic aging in the course of severe plastic deformation. • The size, shape and distribution of the precipitates due to artificial and dynamic aging were revealed by SAXS method. • Monoclinic needle-like β' precipitates and Al5FeSi intermetallic phase were detected in 6201 alloy after T6 treatment.

  5. Mechanical Properties of Solid-State Recycled 4xxx Aluminum Alloy Chips

    Science.gov (United States)

    Tokarski, Tomasz

    2016-08-01

    The direct production of aluminum from bauxite ores is known to be a very energetic-intensive operation compared to other metallurgical processes. Due to energy issues and the rapid increase in aluminum demand, new kinds of aluminum production processes are required. Aluminum waste recycling, which has an advantage of lowering the cost of electric power consumption, is considered to be an alternative route for material manufacturing. In this work, the way of reusing aluminum EN-AC 44000 alloy scraps by hot extrusion was presented. Metal chips of different sizes and morphology were cold compacted into billet form and then hot extruded. Mechanical properties investigations combined with microstructure observations were performed. Mechanical anisotropy behavior of material was evaluated on the base of tensile test experiments performed on samples machined at 0°, 45°, and 90°, respectively, to the extrusion direction. It was found that the initial size of the chips has an influence on the mechanical properties of the received profiles. Samples produced from fine chips revealed higher tensile strength in comparison to larger chips, which can be attributed to a refined microstructure containing fine, hard Si particles and Fe-rich intermetallic phases. Finally, it was found that anisotropic behavior of chip-based profiles is similar to conventionally cast and extruded materials which prove good bonding quality between chips.

  6. Growth Law of Microstructural Parameter for Monotectic Aluminum-based Alloys

    Directory of Open Access Journals (Sweden)

    José F A Braga

    2016-03-01

    Full Text Available Monotectic alloys show promising applications in wear-resistant automotive components. Much research has been devoted in order to better comprehend monotectic reactions. Some researches assume that the interphase spacing evolution in monotectic alloys follows the classical relationship used for eutectics or the dendritic growth relationship. However, some studies reported that the aforementioned growth laws seem not to be valid for some cases.  In the present study, the results of directional unsteady-state solidification experiments with hypomonotectic Al-0.9wt%Pb and Al-5.5wt%In, monotectic Al-1.2wt%Pb and hypermonotectic Al-5.0wt%Bi, Al-7.0wt%Bi and Al- 2.1wt%Pb alloys, under different heat extracting configurations ( upward and downward were taken into account to propose a new and exclusive growth law for monotectic systems. It was possible to establish a single monotectic growth law as a function of position from the metal/mold interface.

  7. Corrosion and corrosion fatigue of airframe aluminum alloys

    Science.gov (United States)

    Chen, G. S.; Gao, M.; Harlow, D. G.; Wei, R. P.

    1994-01-01

    Localized corrosion and corrosion fatigue crack nucleation and growth are recognized as degradation mechanisms that effect the durability and integrity of commercial transport aircraft. Mechanically based understanding is needed to aid the development of effective methodologies for assessing durability and integrity of airframe components. As a part of the methodology development, experiments on pitting corrosion, and on corrosion fatigue crack nucleation and early growth from these pits were conducted. Pitting was found to be associated with constituent particles in the alloys and pit growth often involved coalescence of individual particle-nucleated pits, both laterally and in depth. Fatigue cracks typically nucleated from one of the larger pits that formed by a cluster of particles. The size of pit at which fatigue crack nucleates is a function of stress level and fatigue loading frequency. The experimental results are summarized, and their implications on service performance and life prediction are discussed.

  8. Nickel-aluminum alloy clusters -- structural and dynamical properties

    Energy Technology Data Exchange (ETDEWEB)

    Jellinek, J.; Krissinel, E.B. [Argonne National Lab., IL (United States). Chemistry Div.

    1997-08-01

    Structural and dynamical properties of mixed Ni{sub n}Al{sub m} alloy clusters mimicked by a many-body potential are studied computationally for all the possible compositions n and m such that n + m = 13. It is shown that the manifold of the usually very large number of the different possible structural forms can be systematized by introducing classes of structures corresponding to the same concentration of the components, geometry and type of the central atom. General definitions of mixing energy and mixing coefficient are introduced, and it is shown that the energy ordering of the structural forms within each class is governed by the mixing coefficient. The peculiarities of the solid-to-liquid-like transition are described as a function of the concentration of the two types of atoms. These peculiarities are correlated with and explained in terms of the energy spectra of the structural forms. Class-dependent features of the dynamics are described and analyzed.

  9. Robust biomimetic-structural superhydrophobic surface on aluminum alloy.

    Science.gov (United States)

    Li, Lingjie; Huang, Tao; Lei, Jinglei; He, Jianxin; Qu, Linfeng; Huang, Peiling; Zhou, Wei; Li, Nianbing; Pan, Fusheng

    2015-01-28

    The following facile approach has been developed to prepare a biomimetic-structural superhydrophobic surface with high stabilities and strong resistances on 2024 Al alloy that are robust to harsh environments. First, a simple hydrothermal treatment in a La(NO3)3 aqueous solution was used to fabricate ginkgo-leaf like nanostructures, resulting in a superhydrophilic surface on 2024 Al. Then a low-surface-energy compound, dodecafluoroheptyl-propyl-trimethoxylsilane (Actyflon-G502), was used to modify the superhydrophilic 2024 Al, changing the surface character from superhydrophilicity to superhydrophobicity. The water contact angle (WCA) of such a superhydrophobic surface reaches up to 160°, demonstrating excellent superhydrophobicity. Moreover, the as-prepared superhydrophobic surface shows high stabilities in air-storage, chemical and thermal environments, and has strong resistances to UV irradiation, corrosion, and abrasion. The WCAs of such a surface almost remain unchanged (160°) after storage in air for 80 days, exposure in 250 °C atmosphere for 24 h, and being exposed under UV irradiation for 24 h, are more than 144° whether in acidic or alkali medium, and are more than 150° after 48 h corrosion and after abrasion under 0.98 kPa for 1000 mm length. The remarkable durability of the as-prepared superhydrophobic surface can be attributed to its stable structure and composition, which are due to the existence of lanthanum (hydr)oxides in surface layer. The robustness of the as-prepared superhydrophobic surface to harsh environments will open their much wider applications. The fabricating approach for such robust superhydrophobic surface can be easily extended to other metals and alloys.

  10. The Effect of Water Mist Cooling of Casting Die on the Solidification, Microstructure and Properties of AlSi20 Alloy

    Directory of Open Access Journals (Sweden)

    Władysiak R.

    2017-03-01

    Full Text Available Unmodified AlSi20 alloy were casted at the research station, allowing for sequential multipoint cooling using a dedicated computer- controlled program. This method allows for the formation of the microstructure of hypereutectic AlSi20 alloy and also increases hardness. Primary silicon dendrites were found in the microstructure of cooled samples. Based on these dendrites, the formation of primary silicon particles is explained. Cooling of casting die with a water mist stream causes changes in solidification, which leads to expansion of the boundary layer with columnar crystals and shrinkage of the core zone with equiaxed crystals. It also causes more regular hardness distribution around pre-eutectic Si crystals, which can lead to tensile strength and machinability improvement.

  11. Dynamic Behavior of AA2519-T8 Aluminum Alloy Under High Strain Rate Loading in Compression

    Science.gov (United States)

    Olasumboye, A. T.; Owolabi, G. M.; Odeshi, A. G.; Yilmaz, N.; Zeytinci, A.

    2018-02-01

    In this study, the effects of strain rate on the dynamic behavior, microstructure evolution and hence, failure of the AA2519-T8 aluminum alloy were investigated under compression at strain rates ranging from 1000 to 3500 s-1. Cylindrical specimens of dimensions 3.3 mm × 3.3 mm (L/D = 1) were tested using the split-Hopkinson pressure bar integrated with a digital image correlation system. The microstructure of the alloy was assessed using optical and scanning electron microscopes. Results showed that the dynamic yield strength of the alloy is strain rate dependent, with the maximum yield strength attained by the material being 500 MPa. The peak flow stress of 562 MPa was attained by the material at 3500 s-1. The alloy also showed a significant rate of strain hardening that is typical of other Al-Cu alloys; the rate of strain hardening, however, decreased with increase in strain rate. It was determined that the strain rate sensitivity coefficient of the alloy within the range of high strain rates used in this study is approximately 0.05 at 0.12 plastic strain; a more significant value than what was reported in literature under quasi-static loading. Micrographs obtained showed potential sites for the evolution of adiabatic shear band at 3500 s-1, with a characteristic circular-shaped surface profile comprising partially dissolved second phase particles in the continuous phase across the incident plane of the deformed specimen. The regions surrounding the site showed little or no change in the size of particles. However, the constituent coarse particles were observed as agglomerations of fractured pieces, thus having a shape factor different from those contained in the as-received alloy. Since the investigated alloy is a choice material for military application where it can be exposed to massive deformation at high strain rates, this study provides information on its microstructural and mechanical responses to such extreme loading condition.

  12. Self-organization behaviors of shear bands in 7075 T73 and annealed aluminum alloy

    International Nuclear Information System (INIS)

    Yang, Y.; Li, D.H.; Zheng, H.G.; Li, X.M.; Jiang, F.

    2009-01-01

    The self-organization behaviors of multiple adiabatic shear bands (ASBs) in the 7075 T73 aluminum alloy were investigated by means of the thick-walled cylinder (TWC) technique. Shear bands first nucleate at the inner boundary of the aluminum alloy tube and propagate along the maximum shear stress direction in the spiral trajectory. On the cross section of the specimen, shear bands distribute either in the clockwise or the anticlockwise direction. The number of ASBs in the clockwise direction is roughly twice that in the anticlockwise direction. However, the 7075 annealed alloy does not generate any shear band under the same experimental conditions. Numerical simulation with coupled thermo-mechanical analysis was carried out to investigate the evolution mechanism of adiabatic shear bands. Both uniform and non-uniform finite element models were created. The simulation results of the non-uniform model are in better agreement with those of the experiment. In the non-uniform case, the spacing between ASBs is larger than that of the uniform model, and most of the ASBs prefer to propagate in the clockwise direction. For the first time, two types of particles (second phase), hard particles and soft particles, are separately introduced into the metal matrix in the non-uniform model to simulate their effects on the self-organization of ASBs. The soft particles reduce the time required for ASBs nucleation. Stress collapse first occurs at the region where the soft particles are located and most of the ASBs pass through these soft particles. However, ASBs propagate along the paths that are adjacent to the hard particles instead of passing through them. As experimental observations, there is no shear band nucleating in the annealed alloy in simulation. Under the same conditions, the energy barrier for the formation of ASBs in the annealed aluminum alloy is about 2.5 times larger than that in the T73 alloy, which means that the adiabatic shearing is less likely to nucleate in the

  13. Intergranular corrosion in AA5XXX aluminum alloys with discontinuous precipitation at the grain boundaries

    Science.gov (United States)

    Bumiller, Elissa

    The US Navy currently uses AA5xxx aluminum alloys for structures exposed to a marine environment. These alloys demonstrate excellent corrosion resistance over other aluminum alloys (e.g., AA2xxx or AA7xxx) in this environment, filling a niche in the marine structures market when requiring a light-weight alternative to steel. However, these alloys are susceptible to localized corrosion; more specifically, intergranular corrosion (IGC) is of concern. IGC of AA5xxx alloys due to the precipitation of beta phase on the grain boundaries is a well-established phenomenon referred to as sensitization. At high degrees of sensitization, the IGC path is a continuous anodic path of beta phase particles. At lower degrees of sensitization, the beta phase coverage at the grain boundaries is not continuous. The traditional ranges of susceptibility to IGC as defined by ASTM B928 are in question due to recent studies. These studies showed that even at mid range degrees of sensitization where the beta phase is no longer continuous, IGC may still occur. Previous thoughts on IGC of these alloy systems were founded on the idea that once the grain boundary precipitate became discontinuous the susceptibility to IGC was greatly reduced. Additionally, IGC susceptibility has been defined metallurgically by compositional gradients at the grain boundaries. However, AA5xxx alloys show no compositional gradients at the grain boundaries, yet are still susceptible to IGC. The goal of this work is to establish criteria necessary for IGC to occur given no continuous beta phase path and no compositional gradient at the grain boundaries. IGC performance of the bulk alloy system AA5083 has been studied along with the primary phases present in the IGC system: alpha and beta phases using electrochemistry and modeling as the primary tools. Numerical modeling supports that at steady-state the fissure tip is likely saturated with Mg in excess of the 4% dissolved in the matrix. By combining these results

  14. Effect of tool rotational speed and penetration depth on dissimilar aluminum alloys friction stir spot welds

    Directory of Open Access Journals (Sweden)

    Joaquín M. Piccini

    2017-03-01

    Full Text Available In the last years, the automotive industry is looking for the use of aluminum parts in replace of steel parts in order to reduce the vehicles weight. These parts have to be joined, for instance, by welding processes. The more common welding process in the automotive industry is the Resistance Spot Welding (RSW technique. However, RSW of aluminum alloys has many disadvantages. Regarding this situation, a variant of the Friction Stir Welding process called Friction Stir Spot Welding (FSSW has been developed, showing a strong impact in welding of aluminum alloys and dissimilar materials in thin sheets. Process parameters affect the characteristics of the welded joints. However, the information available on this topic is scarce, particularly for dissimilar joints and thin sheets. The aim of this work was to study the effect of the rotational speed and the tool penetration depth on the characteristics of dissimilar FSS welded joints. Defects free joints have been achieved with higher mechanical properties than the ones reported. The maximum fracture load was 5800 N. It was observed that the effective joint length of the welded spots increased with the tool penetration depth, meanwhile the fracture load increased and then decreased. Finally, welding at 1200 RPM produced welded joints with lower mechanical properties than the ones achieved at 680 and 903 RPM.

  15. Semi-solid metal forming of beryllium-reinforced aluminum alloys

    International Nuclear Information System (INIS)

    Haws, W.; Lane, L.; Marder, J.; Nicholas, N.

    1995-01-01

    A Powder Metallurgy (PM) based, Semi-Solid Metal (SSM) forming process has been developed to produce low cost near-net shapes of beryllium-reinforced aluminum alloys. Beryllium acts as a reinforcing additive to the aluminum, in which there is nearly no mutual solid solubility. The modulus of elasticity of the alloy dramatically increases, while the density and thermal expansion coefficient decrease with increasing beryllium content. The material is suitable for complex thermal management and vibration resistance applications, as well as for airborne components which are density and stiffness sensitive. The forming process involves heating a blank of the material to a temperature at which the aluminum is semi-solid and the beryllium is solid. The semi-solid blank is then injected without turbulence into a permanent mold. High quality, near net shape components can be produced which are functionally superior to those produced by other permanent mold processes. Dimensional accuracy is equivalent to or better than that obtained in high pressure die casting. Cost effectiveness is the primary advantage of this technique compared to other forming processes. The advantages and limitations of the process are described. Physical and mechanical property data are presented, as well as directions for future investigation

  16. Effect of creep-aging on precipitates of 7075 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Y.C., E-mail: yclin@csu.edu.cn [School of Mechanical and Electrical Engineering, Central South University, Changsha 410083 (China); State Key Laboratory of High Performance Complex Manufacturing, Changsha 410083 (China); State Key Laboratory of Material Processing and Die and Mould Technology, Wuhan 430074 (China); Jiang, Yu-Qiang; Chen, Xiao-Min; Wen, Dong-Xu [School of Mechanical and Electrical Engineering, Central South University, Changsha 410083 (China); State Key Laboratory of High Performance Complex Manufacturing, Changsha 410083 (China); Zhou, Hua-Min [State Key Laboratory of Material Processing and Die and Mould Technology, Wuhan 430074 (China)

    2013-12-20

    The creep-aging behaviors of 7075 aluminum alloy are studied by uniaxial tensile creep experiments under elevated temperatures. The effects of creep-aging temperature and applied stress on the precipitates of 7075-T651 aluminum alloy are investigated using a scanning electron microscope (SEM) and a transmission electron microscope (TEM). Results show that (1) coarse insoluble precipitates (Al{sub 7}Cu{sub 2}Fe and Mg{sub 2}Si) and intermediate precipitates (Al{sub 18}Mg{sub 3}Cr{sub 2} and Al{sub 3}Zr) are found in the aluminum matrix, and the effects of creep-aging treatment on these precipitates are not obvious; (2) the main aging precipitates are η′ and η phases, and the amount of aging precipitates increase with the increase of creep-aging temperature and applied stress; (3) with the increase of creep-aging temperature and applied stress, the precipitates are discontinuously distributed on the grain boundary, and the width of precipitate free zone increases with the increase of creep-aging temperature and applied stress and (4) compared with the microstructure in the traditional stress-free aged sample, the creep-aging process can refine the precipitates and narrow the width of the precipitate free zone.

  17. The influence of thermal treatment on the cast structure of 6xxx aluminum alloys

    Science.gov (United States)

    Usta, Metin

    This study was performed to develop an understanding of the influence of thermal treatment on the cast and homogenized structure of 6xxx aluminum alloys prior to extrusion. The primary purpose of this investigation was to study the evolution of homogenized microstructure, with emphasis on Mg 2Si. The secondary purpose of this study was to understand the cast structure, since the evolution of Mg2Si should be considered in the larger context. Homogenization treatment characterization was performed on 6″-diameter logs at Keymark Corporation, Fonda, NY. A 6105 aluminum alloy which was already homogenized at Werner Company, Greenville, PA, also contained large globular undissolved Mg2Si. In 6063 aluminum alloy, homogenized samples were exposed to heat treatment at 590°C for over 1 week. An indication of dissolution for large Mg 2Si particles was observable, but it was not confirmed by further investigation which demonstrated the coarsening of Mg2Si in this alloy at 590°C for 1 week and 2 weeks, as well. The response of large particles to temperatures of 590, 600, 610, 620 and 630°C was investigated. It was found that large particles disappeared at 620 and 630°C for 6063 and 600, 610, 620 and 630°C for 6105. The appearance of extrema in the Mg concentration profile implies the variation in chemical composition in the matrix. This was verified by an electron probe line scan study showing areas of local high concentration of Mg and Si in the matrix. The coarsening of Mg2Si is a major element in "homogenizing" thermal treatment of 6xxx aluminum alloys. The particle coarsening kinetics agree with scaling laws suggested by Lifshitz, Slyozov and Wagner (LSW). That is, the linear relationship between R¯3-R¯ 3i and time fits the experimental measurements reasonably well, showing the kinetics to be diffusion controlled. The particle coarsening observations are inconsistent with the classical phase diagram, and the classical phase diagram appears to be in error. A small

  18. Electrochemistry of vanadium(II and the electrodeposition of aluminum-vanadium alloys in the aluminum chloride-1-ethyl-3-methylimidazolium chloride molten salt

    Directory of Open Access Journals (Sweden)

    Tsuda T.

    2003-01-01

    Full Text Available The electrochemical behavior of vanadium(II was examined in the 66.7-33.3 mole percent aluminum chloride-1-ethyl-3-methylimidazolium chloride molten salt containing dissolved VCl2 at 353 K. Voltammetry experiments revealed that V(II could be electrochemically oxidized to V(III and V(IV. However at slow scan rates the V(II/V(III electrode reaction is complicated by the rapid precipitation of V(III as VCl3. The reduction of V(II occurs at potentials considerably negative of the Al(III/Al electrode reaction, and Al-V alloys cannot be electrodeposited from this melt. However electrodeposition experiments conducted in VCl2-saturated melt containing the additive, 1-ethyl-3-methylimidazolium tetrafluoroborate, resulted in Al-V alloys. The vanadium content of these alloys increased with increasing cathodic current density or more negative applied potentials. X-ray analysis of Al-V alloys that were electrodeposited on a rotating copper wire substrate indicated that these alloys did not form or contain an intermetallic compound, but were non-equilibrium or metastable solid solutions. The chloride-pitting corrosion properties of these alloys were examined in aqueous NaCl by using potentiodynamic polarization techniques. Alloys containing ~10 a/o vanadium exhibited a pitting potential that was 0.3 V positive of that for pure aluminum.

  19. Surface alloying of aluminum with molybdenum by high-current pulsed electron beam

    Science.gov (United States)

    Xia, Han; Zhang, Conglin; Lv, Peng; Cai, Jie; Jin, Yunxue; Guan, Qingfeng

    2018-02-01

    The surface alloying of pre-coated molybdenum (Mo) film on aluminum (Al) substrate by high-current pulsed electron beam (HCPEB) was investigated. The microstructure and phase analysis were conducted by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results show that Mo particles were dissolved into Al matrix to form alloying layer, which was composed of Mo, Al and acicular or equiaxed Al5Mo phases after surface alloying. Meanwhile, various structure defects such as dislocation loops, high-density dislocations and dislocation walls were observed in the alloying surface. The corrosion resistance was tested by using potentiodynamic polarization curves and electrochemical impedance spectra (EIS). Electrochemical results indicate that all the alloying samples had better corrosion resistance in 3.5 wt% NaCl solution compared to initial sample. The excellent corrosion resistance is mainly attributed to the combined effect of the structure defects and the addition of Mo element to form a more stable passive film.

  20. Effects of V addition on recrystallization resistance of 7150 aluminum alloy after simulative hot deformation

    Energy Technology Data Exchange (ETDEWEB)

    Lai, Jing; Shi, Cangji; Chen, X.-Grant, E-mail: xgrant_chen@uqac.ca

    2014-10-15

    The effects of different V contents (0.01 to 0.19 wt.%) on the recrystallization resistance of 7150 aluminum alloys during post-deformation heat treatment were investigated. The microstructural evolutions at as-cast, as-homogenized conditions and after post-deformation annealing were studied using optical, scanning electron and transmission electron microscopes and using the electron backscattered diffraction technique. The precipitation of Al{sub 21}V{sub 2} dispersoids was observed in alloys containing 0.11 to 0.19 wt.% V after homogenization. The dispersoids were mainly distributed in the dendrite cells, and the precipitate-free zones occurred in the interdendritic regions and near grain boundaries. V addition could significantly enhance the recrystallization resistance during post-deformation annealing, particularly in the presence of a great number of Al{sub 21}V{sub 2} dispersoids. Recrystallized grain growth was effectively restricted because of the dispersoid pinning effect. The alloy containing 0.15 wt.% V exhibited the highest recrystallization resistance amongst all V-containing alloys studied. - Highlights: • Investigated the effect of V level on microstructure and flow stress of 7150 alloys • Characterized microstructures using optical microscopy, SEM, TEM and EBSD • Described the precipitation behavior of V-dispersoids in the dendritic structure • Studied the V effect on recrystallization resistance during post heat treatment • V addition greatly enhanced the recrystallization resistance during annealing.