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Sample records for alliages base nickel

  1. Caractérisation par MET de fissures de corrosion sous contrainte d'alliages à base de nickel : influence de la teneur en chrome et de la chimie du milieu

    OpenAIRE

    Delabrouille, Frédéric

    2004-01-01

    La corrosion sous contrainte (CSC) est un mode de dégradation qui affecte de nombreux alliages au sein des réacteurs à eau sous pression, notamment les alliages base nickel tubes des générateurs de vapeur (GV). La fissuration qu'elle engendre intervient tant du côté primaire que secondaire, en particulier dans des zones où la composition du milieu est mal définie. La sensibilité à la CSC des alliages base nickel dépend de leur teneur en chrome, ce qui a conduit au remplacement de l'alliage 60...

  2. Modélisation de la fissuration à chaud lors du soudage de l'alliage base nickel IN600

    OpenAIRE

    Bouffier, Lionel

    2013-01-01

    La fissuration à chaud de solidification qui est l'un des problèmes majeurs rencontrés dans le cadre du soudage pourrait être préjudiciable à la tenue en service de structures mécano-soudées. Ce phénomène correspond à la formation de fissures en fin de solidification sous l'effet des déformations induites par les contraintes thermiques et le retrait de solidification. Ces travaux de thèse portent sur la modélisation de la fissuration à chaud dans un alliage base nickel en soudage TIG. L'objec...

  3. Etude expérimentale du soudage par laser YAG de l'alliage base nickel Hastelloy X

    OpenAIRE

    Graneix, Jérémie; Béguin, Jean-Denis; Pardeilhan, François; Masri, Talal; Alexis, Joël

    2013-01-01

    Le procédé de soudage laser YAG est envisagé pour remplacer le procédé de soudage TIG manuel pour la réalisation de pièces de turboréacteur en alliage nickel-chrome-molybdène Hastelloy X. Cette étude expérimentale a permis de définir un domaine de soudabilité de cet alliage répondant aux critères spécifiques du secteur aéronautique.

  4. Etude expérimentale du soudage par laser YAG de l'alliage base nickel Hastelloy X Experimental study of YAG laser welding of nickel base alloy Hastelloy X

    OpenAIRE

    Graneix Jérémie; Beguin Jean-Denis; Pardeilhan François; Masri Talal; Alexis Joël

    2013-01-01

    Le procédé de soudage laser YAG est envisagé pour remplacer le procédé de soudage TIG manuel pour la réalisation de pièces de turboréacteur en alliage nickel-chrome-molybdène Hastelloy X. Cette étude expérimentale a permis de définir un domaine de soudabilité de cet alliage répondant aux critères spécifiques du secteur aéronautique. The YAG laser welding process is contemplated to replace the manual TIG welding process for the production of parts of turbojet in Hastelloy X. This experimental...

  5. Etude expérimentale du soudage par laser YAG de l'alliage base nickel Hastelloy X Experimental study of YAG laser welding of nickel base alloy Hastelloy X

    Directory of Open Access Journals (Sweden)

    Graneix Jérémie

    2013-11-01

    Full Text Available Le procédé de soudage laser YAG est envisagé pour remplacer le procédé de soudage TIG manuel pour la réalisation de pièces de turboréacteur en alliage nickel-chrome-molybdène Hastelloy X. Cette étude expérimentale a permis de définir un domaine de soudabilité de cet alliage répondant aux critères spécifiques du secteur aéronautique. The YAG laser welding process is contemplated to replace the manual TIG welding process for the production of parts of turbojet in Hastelloy X. This experimental study has identified the field of weldability of this alloy to meet the specific requirements of the aerospace industry.

  6. Déformation à l'échelle cristallographique d'alliages à base de nickel mono- et polycristallins par choc laser en mode confiné

    Science.gov (United States)

    Forget, P.; Jeandin, M.

    1995-08-01

    The so-called “laser peening” treatment based on laser shock processing has been developed to improve mechanical properties due to work-hardening and formation of residual stresses. When applied to aeronautical Ni-based superalloys, an increase of fatigue resistance is expected. This article deals with deformation resulting from laser shock. The study is centered on the observation of superficial micro-roughness in the impacted zone. Micro-roughness is discussed as resulting from crystallographic changes due to shock process. Various slip phenomena were in particular determined. More generally, superficial heterogeneities in the different parts of the shocked area are discussed in the light of results on release wave propagation and formation of residual stresses. Two Ni-based superalloys, i.e. AM1 single crystal and polycrystalline Inconel718, were used. Le traitement de “grenaillage photonique” par choc laser vise à écrouir un matériau et à y introduire des contraintes résiduelles de compression en vue d'améliorer ses propriétés mécaniques. Dans le cas de superalliages aéronautiques à base de nickel, on attend une augmentation de la tenue en fatigue. On traite ici de la déformation induite par le choc grâce à une étude microstructurale fondée sur l'observation des microreliefs de surface dans la zone traitée. Ceux-ci sont interprétés comme le résultat de l'évolution cristallographique du matériau soumis au choc. Les phénomènes de glissement, sont, en particulier, précisément identifiés. Plus généralement, les hétérogénéités de surface dans les différentes parties de l'impact sont expliquées à la lumière de résultats sur la propagation des ondes de détente de surface et sur la création de contraintes résiduelles. Deux superalliages à base de nickel, l'AM1 monocristallin et l'Inconel 718 polycristallin, ont été étudiés.

  7. Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms; Corrosion generalisee des alliages a base nickel en milieu aqueux a haute temperature: apport a la comprehension des mecanismes

    Energy Technology Data Exchange (ETDEWEB)

    Marchetti-Sillans, L

    2007-11-15

    In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale ({approx} 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr{sub 2}O{sub 3} nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr{sub 2}O{sub 3} nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary

  8. Stress corrosion cracking of Ni-based alloys in PWR primary water. Component surface control; Corrosion sous contrainte des alliages a base nickel en milieu primaire des reacteurs a eaux pressurisee. Maitrise de la surface des composants

    Energy Technology Data Exchange (ETDEWEB)

    Foucault, M. [AREVA, Centre Technique Framatome ANP, Dept. Corrosion Chimie, 71 - Le Creusot (France)

    2004-06-01

    In the PWR plant primary circuit, FRAMATOME-ANP uses several nickel-base alloys or austenitic stainless steels for the manufacture of safety components. The experience feedback of the last twenty years allows us to point out the major role played by the surface state of the components in their life duration. In this paper, we present two examples of problems encountered and solved by a surface study and the definition and implementation of a process for the surface control of the repair components. Then, we propose some ideas about the present needs in terms of analysis methods to improve the surface knowledge and the control of the manufactured components. (author)

  9. Capacitive behaviour and electronic structure of passive films formed on nickel base alloy type Inconel 600; influence of Cr and Fe. Comportement capacitif et structure electronique des films passifs formes sur l'alliage a base de nickel du type Inconel 600 (75Ni-16Cr-8Fe); influence du chrome et du fer

    Energy Technology Data Exchange (ETDEWEB)

    Hakiki, N.E.; Da Cunha Belo, M. (Centre National de la Recherche Scientifique (CNRS), 94 - Vitry-sur-Seine (France). Centre d' Etudes de Chimie Metallurgique)

    1994-08-01

    The study of passive films formed on a nickel base alloy type Inconel 600 is performed by capacitance measurements (Mott-Schottky approach). This research is supported by the passivation study of the alloying elements Ni, Cr, Fe and high purity alloys Ni-Cr, Ni-Fe, Ni-Cr-Fe. The results obtained show that the capacitive behaviour of the Inconel 600 in the passive state is similar to that on a p-n heterojunction to which a barrier zone of nickel oxide is added. The individual or combined action of alloying elements on the development of this kind of electronic structure is discussed. (authors). 5 refs., 6 figs.

  10. Mechanisms of oxide layer formation and destruction on a chromia former nickel base alloy in HTR environment; Mecanismes de formation et de destruction de la couche d'oxyde sur un alliage chrominoformeur en milieu HTR

    Energy Technology Data Exchange (ETDEWEB)

    Rouillard, F

    2007-10-15

    Haynes 230 alloy which contains 22 wt.% chromium could be a promising candidate material for structures and heat exchangers (maximum operating temperature: 850-950 C) in Very High Temperature Reactors (VHTR). The feasibility demonstration involves to valid its corrosion resistance in the reactor specific environment namely impure helium. The alloys surface reactivity was investigated at temperatures between 850 and 1000 C. We especially focused on the influence of different parameters such as concentrations of impurities in the gas phase (carbon monoxide and methane, water vapour/hydrogen ratio), alloy composition (activities of Cr and C, alloying element contents) and temperature. Two main behaviours have been revealed: the formation of a Cr/Mn rich oxide layer at 900 C and its following reduction at higher temperatures. At 900 C, the water vapour is the main oxidizing gas. However in the initial times, the carbon monoxide reacts at the metal/oxide interface which involves a gaseous transport through the scale; CO mainly oxidizes the minor alloying elements aluminium and silicon. Above a critical temperature TA, the carbon in solution in the alloy reduces chromia. To ascribe the scale destruction, a model is proposed based on thermodynamic interfacial data for the alloy, oxide layer morphology and carbon monoxide partial pressure in helium; the model is then validated regarding experimental results and observations. (author)

  11. TEM characterisation of stress corrosion cracks in nickel based alloys: effect of chromium content and chemistry of environment; Caracterisation par MET de fissures de corrosion sous contrainte d'alliages a base de nickel: influence de la teneur en chrome et de la chimie du milieu

    Energy Technology Data Exchange (ETDEWEB)

    Delabrouille, F

    2004-11-15

    Stress corrosion cracking (SCC) is a damaging mode of alloys used in pressurized water reactors, particularly of nickel based alloys constituting the vapour generator tubes. Cracks appear on both primary and secondary sides of the tubes, and more frequently in locations where the environment is not well defined. SCC sensitivity of nickel based alloys depends of their chromium content, which lead to the replacement of alloy 600 (15 % Cr) by alloy 690 (30 % Cr) but this phenomenon is not yet very well understood. The goal of this thesis is two fold: i) observe the effect of chromium content on corrosion and ii) characterize the effect of environment on the damaging process of GV tubes. For this purpose, one industrial tube and several synthetic alloys - with controlled chromium content - have been studied. Various characterisation techniques were used to study the corrosion products on the surface and within the SCC cracks: SIMS; TEM - FEG: thin foil preparation, HAADF, EELS, EDX. The effect of chromium content and surface preparation on the generalised corrosion was evidenced for synthetic alloys. Moreover, we observed the penetration of oxygen along triple junctions of grain boundaries few micrometers under the free surface. SCC tests show the positive effect of chromium for contents varying from 5 to 30 % wt. Plastic deformation induces a modification of the structure, and thus of the protective character, of the internal chromium rich oxide layer. SCC cracks which developed in different chemical environments were characterised by TEM. The oxides which are formed within the cracks are different from what is observed on the free surface, which reveals a modification of medium and electrochemical conditions in the crack. Finally we were able to evidence some structural characteristics of the corrosion products (in the cracks and on the surface) which turn to be a signature of the chemical environment. (author)

  12. Amorçage d'une décharge dans le vide entre deux electrodes d'argent ou des alliages argent-nickel

    Science.gov (United States)

    Zouache, N.; Lefort, A.

    1997-03-01

    Comparison of the characteristics of an electric are breakdown in vacuum between two silver or silver-nickel alloy electrodes prompted us to study the evolution of the breakdown voltage with electrode separation, with resistance value placed between the anode and the high voltage supply used for the breakdown, and with the effect of conditionning by heating in vacuum. The measurement of the commutation time and delay time, and the observations by a metallographic microscope of the electrodes surfaces after one breakdown, enabled us to evidence the origin of the electric arc for each of the studied materials. La comparaison des caractéristiques de l'amorçage d'un arc électrique dans le vide entre deux électrodes bombées de 8mm de diamètre et de rayon de courbure en surface de 16mm, constituées d'argent ou de son alliage avec le nickel, nous a amené à étudier l'évolution de la tension d'amorçage avec plusieurs paramètres : la distance inter-électrodes, les valeurs de la résistance intercalée entre la source haute tension servant au claquage et les électrodes et le conditionnement par chauffage sous vide des électrodes. La mesure du temps de commutation, du temps de retard et les observations au microscope métallographique de la surface des électrodes après un amorçage donnent des informations sur l'origine de l'arc électrique concernant chaque matériau étudié.

  13. Caractérisation multi-échelle d'alliages nickel – titane utilisés pour des limes endodontiques

    Directory of Open Access Journals (Sweden)

    Serres N.

    2013-11-01

    Full Text Available L'analyse des comportements mécaniques, biologiques et physiques aux interfaces de biomatériaux médicaux ayant vocation à évoluer dans la sphère orale est particulièrement importante. En effet, des influences cliniques diverses, en termes de vieillissement des matériaux et de protection des éléments dentaires et péri-dentaires peuvent être constatées. Les alliages à mémoire de forme Nickel Titane sont couramment utilisés dans la fabrication d'instruments d'odontologie. Dans cette étude, deux systèmes de limes endodontiques ont été étudiés. Bien qu'ayant des compositions chimiques similaires, leurs structures différentes conduisent empiriquement à des modes de rupture distincts. En effet, certaines limes peuvent être utilisées plusieurs fois, alors que d'autres limes provenant d'un fournisseur différent peuvent casser dès la première utilisation, sans prévention possible. Ce travail cherche à comprendre cette différence à travers une étude couplée mécanique/métallurgique afin de corréler le comportement en traction et en fatigue avec l'état de surface des limes, corrélés à leurs procédés d'élaboration. L'étude métallurgique a d'abord été focalisée sur une comparaison des états de surface, avant et après des traitements de mordançage et/ou de polissage électrolytique (Fig. 1. L'étude mécanique a débuté par l'identification expérimentale des matériaux utilisés pour la fabrication de ces deux types de limes dentaires. Ces matériaux ont été fournis sous forme de fils. La littérature met en évidence la sensibilité du comportement de ces alliages à la vitesse de déformation. Deux vitesses de sollicitations sur trois fils de diamètre 0,6 mm ; 0,8 mm et 1 mm ont été testés. Des essais de traction (Fig. 2 et de fatigue (Fig. 3 ont été réalisés sur ces trois diamètres. Les faciès de rupture avant et après essais ont aussi été analysés.

  14. Étude des déplacements induits par des précipités dans des alliages à base de cuivre

    Science.gov (United States)

    Guillon, I.; Servant, C.; Lyon, O.

    2004-11-01

    Cette étude a pour but de mieux comprendre les premières étapes des phénomènes se produisant lors de la formation de nanoprécipités. En effet, la microstructure des alliages conditionne leurs propriétés mécaniques, et donc l'emploi de ces matériaux. Alors que l'anisotropie des déformations élastiques permet d'expliquer la morphologie des précipités formés lors des traitements thermiques de revenu, peu d'études se sont attachées à les déterminer expérimentalement. Mots clés : transformations de phases, diffusion/diffraction, synchrotron, alliages à base Cu, déplacements

  15. Crystallographic deformation of mono- and polycristalline ni-based superalloys due to laser shock processing in the confined mode; Deformation a l`echelle cristallographique d`alliages a base de nickel mono- et polycristallins par choc laser en mode confine

    Energy Technology Data Exchange (ETDEWEB)

    Forget, P. [Ecole Nationale Superieure des Mines, 75 - Paris (France). Centre des Materiaux; Jeandin, M. [Ecole Nationale Superieure des Mines, 75 - Paris (France). Centre des Materiaux

    1995-08-01

    The so-called ``laser peening`` treatment based on laser shock processing has been developed to improve mechanical properties due to work-hardening and formation of residual stresses. When applied to aeronautical Ni-based superalloys, an increase of fatigue resistance is expected. This article deals with deformation resulting from laser shock. The study is centered on the observation of superficial micro-roughness in the impacted zone. Micro-roughness is discussed as resulting from crystallographic changes due to shock process. Various slip phenomena were in particular determined. More generally, superficial heterogeneities in the different parts of the shocked area are discussed in the light of results on release wave propagation and formation of residual stresses. Two Ni-based superalloys, i.e. AM1 single crystal and polycrystalline Inconel 718, were used. (orig.).

  16. Layered nickel based superconductors

    Energy Technology Data Exchange (ETDEWEB)

    Ronning, Filip [Los Alamos National Laboratory; Bauer, Eric D [Los Alamos National Laboratory; Park, Tuson [Los Alamos National Laboratory; Kurita, Nobuyuki [Los Alamos National Laboratory; Klimczuk, T [Los Alamos National Laboratory; Movshovich, R [Los Alamos National Laboratory; Thompson, J D [Los Alamos National Laboratory; Sefat, A S [ORNL; Mandrus, D [ORNL

    2009-01-01

    We review the properties of Ni-based superconductors which contain Ni{sub 2}X{sub 2} (X=As, P, Bi, Si, Ge, B) planes, a common structural element to the recently discovered FeAs superconductors. We also compare the properties ofthe Ni-and Fe-based systems from a perspective ofelectronic structure as well as structure-property relations.

  17. Nickel-base alloys combat corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Agarwal, D.C. [VDM Technologies Corp., Houston, TX (United States); Herda, W. [Krupp-VDM GmbH, Werdohl (Germany)

    1995-06-01

    The modern chemical process industry must increase production efficiency to remain competitive. Manufacturers typically meet this challenge by utilizing higher temperatures and pressures, and more-corrosive catalysts. At the same time, the industry has to solve the technical and commercial problems resulting from rigid environmental regulations. To overcome these obstacles, new alloys having higher levels of corrosion resistance have been developed. These materials are based on increased understanding of the physical metallurgy of nickel-base alloys, especially the role of alloying elements. Results of many studies have led to innovations in nickel-chromium-molybdenum alloys containing both high and low amounts of nickel. Higher molybdenum and chromium contents, together with nitrogen additions, have opened up an entirely new class of alloys having unique properties. In addition, a new chromium-base, fully wrought super stainless steel shows excellent promise in solving many corrosion problems. These newer alloys have the ability to combat uniform corrosion, localized corrosion, and stress-corrosion cracking in the harsh halogenic environment of the chemical process industry. This article briefly lists some of the major highlights and corrosion data on recent nickel-chromium-molybdenum and nickel-molybdenum alloys, and the development of a chromium-base, wrought super-austenitic alloy known as Nicrofer 3033 (Alloy 33). Some comparisons with existing alloys are presented, along with a few commercial applications.

  18. Etude in situ sous gradient thermique de l’écaillage d’alliages alumino-formeurs et de barrières thermiques aéronautiques

    OpenAIRE

    Sniezewski, Julien

    2008-01-01

    Le phénomène d'écaillage de la couche d'alumine formée à haute température sur l’alliage alumino-formeur PM2000 ou des barrières thermiques aéronautiques de type EB-PVD déposées sur des superalliages base nickel est étudié en utilisant un moyen d'essai spécialement développé au laboratoire. Entièrement automatisé, celui-ci permet de réaliser de longues campagnes de cyclage thermique tout en ayant la particularité d’imposer et de contrôler précisément un gradient de température dans la section...

  19. Simulation de réparation par soudage et billage ultrasonore d’un alliage à base Nickel

    OpenAIRE

    Jun LI

    2011-01-01

    Lors de la réparation d’un défaut, le processus consiste à éliminer la matière dans la zone englobant le défaut, puis à recharger cet affouillement par un dépôt de cordons de soudure, afin de remettre en conformité la pièce en vérifiant les critères de conception. Pourtant la zone rechargée constitue en elle-même un site sensible où le niveau des contraintes résiduelles peut être préjudiciable de par son importance, notamment localement, s’il porte des contraintes de traction. Les risques de ...

  20. Magnesium and aluminium-base products. For use as structural materials; Magnesium, aluminium et alliages. Emploi comme materiaux de structure

    Energy Technology Data Exchange (ETDEWEB)

    Bernard, J.; Boudouresques, B.; Alfille, L.; Klersy, R. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1958-07-01

    This paper deals with the ability of some Mg and Al-base products to be used as structural materials in thermal reactors. The results presented here are relating to investigations carried out for completing the design of french reactors. (author)Fren. [French] Les auteurs traitent de l'aptitude de quelques materiaux legers et ultra-legers a l'utilisation comme elements de structure des reacteurs thermiques. Les resultats presentes sont relatifs aux etudes effectuees pour l'etablissement des projets de piles fran ises. (auteur)

  1. Utilisation de procedes de microfabrication pour la realisation de modules thermoelectriques a base d'alliages (Bi,Sb)2(Te,Se)3

    Science.gov (United States)

    Kashi, Siamak

    The production of thermoelectric devices uses nearly handmade techniques as an industry standard. These techniques are not suitable for the fabrication of smaller devices, where thermoelements are shorter than 1 millimetre. Researchers are focusing on how to decrease the height of thermoelements in a device, to the extent of depositing thermoelectric thin films. However, the best thermoelectric performances are obtained on modules fabricated from bulk material. Many tests were made to decrease the overall size of these devices, but until now, they would not permit to obtain the same range of performances as industrial devices. The aim of this project is to use microfabrication processes to obtain high power density thermoelectric devices. The precision obtained with the use of microfabrication techniques and automated methods has the potential to increase the performance and the industrial production of these devices. Fabrication steps were designed and tested in the facilities of the Ecole Polytechnique de Montreal to create hot extruded p-type and n-type (Bi,Sb)2(Te,Se)3 alloy based thermoelectric devices. These steps can be listed in three different categories, surface treatments, microfabrication methods and hot assembly. After cutting, p-type and n-type wafers were polished, underwent electropolishing and chemical etching before a diffusion barrier layer of nickel was deposited. Photolithography printed a pattern on the samples, where tin was then electroplated. A first assembly allowed soldering samples of each conduction type to alumina plates, before cutting the sample to free the thermoelements. A final assembly then created the finished devices by soldering of the two parts containing p-type and n-type thermoelements. The produced devices were functional, validating the designed steps. Electrical characterization of the best modules obtained indicate that the electromotive force is comparable to that of commercial modules under the same conditions

  2. Texture control during laser deposition of nickel-based superalloy

    International Nuclear Information System (INIS)

    A nickel-based superalloy was deposited on a nickel-based superalloy substrate by a laser-aided direct metal deposition process. The age-hardening behavior of the as-deposited clad was studied. The effect of laser beam scanning pattern on dendrite growth morphology was investigated using electron backscatter diffraction. Unidirectional laser beam scanning pattern developed a fiber texture; conversely, a backward and forward scanning pattern developed a rotated cube texture in the deposit. This paper reports a route to produce texture-controlled laser clad on a polycrystalline substrate.

  3. Chromium Activity Measurements in Nickel Based Alloys for Very High Temperature Reactors: Inconel 617, Haynes 230, and Model Alloys

    International Nuclear Information System (INIS)

    The alloys Haynes 230 and Inconel 617 are potential candidates for the intermediate heat exchangers (IHXs) of (very) high temperature reactors ((V)-HTRs). The behavior under corrosion of these alloys by the (V)-HTR coolant (impure helium) is an important selection criterion because it defines the service life of these components. At high temperature, the Haynes 230 is likely to develop a chromium oxide on the surface. This layer protects from the exchanges with the surrounding medium and thus confers certain passivity on metal. At very high temperature, the initial microstructure made up of austenitic grains and coarse intra- and intergranular M6C carbide grains rich in W will evolve. The M6C carbides remain and some M23C6 richer in Cr appear. Then, carbon can reduce the protective oxide layer. The alloy loses its protective coating and can corrode quickly. Experimental investigations were performed on these nickel based alloys under an impure helium flow (Rouillard, F., 2007, 'Mecanismes de formation et de destruction de la couche d'oxyde sur un alliage chrominoformeur en milieu HTR, Ph.D. thesis, Ecole des Mines de Saint-Etienne, France). To predict the surface reactivity of chromium under impure helium, it is necessary to determine its chemical activity in a temperature range close to the operating conditions of the heat exchangers (T approximate to 1273 K). For that, high temperature mass spectrometry measurements coupled to multiple effusion Knudsen cells are carried out on several samples: Haynes 230, Inconel 617, and model alloys 1178, 1181, and 1201. This coupling makes it possible for the thermodynamic equilibrium to be obtained between the vapor phase and the condensed phase of the sample. The measurement of the chromium ionic intensity (I) of the molecular beam resulting from a cell containing an alloy provides the values of partial pressure according to the temperature. This value is compared with that of the pure substance (Cr) at the same temperature

  4. Etude des évolutions microstructurales et comportement mécanique des alliages base nickel 617 et 230 à haute température

    OpenAIRE

    Chomette, Sébastien

    2009-01-01

    Dans le cadre du développement des Réacteurs à Haute Température (RHT), un des systèmes retenus pour la quatrième génération de centrale nucléaire, l’utilisation d’un cycle indirect est envisagée. Ce type d’installation, utilisant de l’hélium comme caloporteur, nécessite un échangeur intermédiaire de chaleur (Intermediate Heat eXchanger, IHX) le plus compact possible entre les circuits primaire et secondaire. Les contraintes imposées par la conception ainsi que les conditions sévères d’utilis...

  5. Recrystallization characteristics of oxide dispersion strengthened nickel-base alloys

    Science.gov (United States)

    Hotzler, R. K.; Glasgow, T. K.

    1980-01-01

    Electron microscopy was employed to study the process of recrystallization in two oxide dispersion strengthened (ODS) mechanically alloyed nickel-base alloys, MA 754 and MA 6000E. MA 754 contained both fine, uniformly dispersed particles and coarser oxides aligned along the working direction. Hot rolled MA 754 had a grain size of 0.5 microns and high dislocation densities. After partial primary recrystallization, the fine grains transformed to large elongated grains via secondary (or abnormal) grain growth. Extruded and rolled MA 6000E contained equiaxed grains of 0.2 micron diameter. Primary recrystallization occurring during working eliminated virtually all dislocations. Conversion from fine to coarse grains was triggered by gamma prime dissolution; this was also a process of secondary or abnormal grain growth. Comparisons were made to conventional and oxide dispersion strengthened nickel-base alloys.

  6. Combined Laser and Mechanical Microdrilling of Nickel-Based Superalloy

    OpenAIRE

    Okasha, Mostafa Mohamed Mahmoud

    2011-01-01

    Drilling is an industrial process in which holes are produced by removal of material. This process is relatively well established for macroscale machining. However, microscale mechanical drilling is a more challenging process, especially in parts made of difficult-to-cut materials such as nickel-based superalloys. Although laser drilling and electrical discharge machining (EDM) have been reported as alternatives, mechanical drilling continues to be widely used for industrial macroscale drilli...

  7. ISOTHERMAL AND THERMOMECHANICAL FATIGUE OF A NICKEL-BASE SUPERALLOY

    OpenAIRE

    Carlos Carvalho Engler-Pinto Júnior; Dirceu Spinelli

    2014-01-01

    Thermal gradients arising during transient regimes of start-up and shutdown operations produce a complex thermal and mechanical fatigue loading which limits the life of turbine blades and other engine components operating at high temperatures. More accurate and reliable assessment under non-isothermal fatigue becomes therefore mandatory. This paper investigates the nickel base superalloy CM 247LC-DS under isothermal low cycle fatigue (LCF) and thermomechanical fatigue (TMF). Test ...

  8. Urinary levels of nickel and chromium associated with dental restoration by nickel-chromium based alloys.

    Science.gov (United States)

    Chen, Bo; Xia, Gang; Cao, Xin-Ming; Wang, Jue; Xu, Bi-Yao; Huang, Pu; Chen, Yue; Jiang, Qing-Wu

    2013-03-01

    This paper aims to investigate if the dental restoration of nickel-chromium based alloy (Ni-Cr) leads to the enhanced excretions of Ni and Cr in urine. Seven hundred and ninety-five patients in a dental hospital had single or multiple Ni-Cr alloy restoration recently and 198 controls were recruited to collect information on dental restoration by questionnaire and clinical examination. Urinary concentrations of Ni and Cr from each subject were measure by graphite furnace atomic absorption spectrometry. Compared to the control group, the urinary level of Ni was significantly higher in the patient group of dental restoration. Potential short- and long-term effects of Ni-Cr alloy restoration need to be investigated.

  9. Nickel-based Nanomaterials for Electrochemical Supercapacitors

    KAUST Repository

    Alhebshi, Nuha A.

    2015-11-02

    The demand for energy storage technologies is rapidly increasing in portable electronics, transportation, and renewable energy systems. Thus, the objective of this research is to develop and enhance the performance of Ni-based electrochemical supercapacitors by optimizing synthesis conditions and design of the electrode materials. Conventional and on-chip supercapacitors were developed with notable performance enhancement. For conventional supercapacitors, a uniform and conformal coating process was developed to deposit Ni(OH)2 nanoflakes on carbon microfibers in-situ by a simple chemical bath deposition at room temperature. The microfibers conformally-coated with Ni(OH)2 make direct physical contacts with essentially every single nanoflakes, leading to more efficient electron transport. Using this strategy, we have achieved devices that exhibit five times higher specific capacitance compared to planar (non-conformal) Ni(OH)2 nanoflakes electrodes prepared by drop casting of Ni(OH)2 on the carbon microfibers (1416 F/g vs. 275 F/g). For on-chip storage applications, microfabricated supercapacitors were developed using a combination of top-down photolithography and bottom-up CBD. The resulting Ni(OH)2 micro-supercapacitors show high-rate redox activity up to 500 V/s and an areal cell capacitance of 16 mF/cm2 corresponding to a volumetric stack capacitance of 325 F/cm3. This volumetric capacitance is 2-fold higher than carbon and metal oxide based micro-supercapacitors. Furthermore, these micro-supercapacitors show a maximum energy density of 21 mWh/cm3, which is superior to the Li-based thin film batteries. To enhance cycling stability, Ni-Cu-OH and Ni-Co-OH ternary electrodes have been prepared with different Ni:Cu and Ni:Co ratios by CBD at room temperature on carbon microfibers. It is observed that the electrodes with Ni:Cu and Ni:Co composition ratio of 100:10 results in an optimum capacitance and cycling stability. For the optimum composition, Ni-Co-OH with

  10. Electrodeposition of nickel-based composite coatings for tribological applications

    OpenAIRE

    He, Yang

    2015-01-01

    The purpose of this research is to study, evaluate, and compare the different electro deposition processes for producing nickel-based composite coatings for application in tribology, including: Ni/BMA luminescent coating, Ni-P/MoS2 and Ni-P/WS2 self-lubricating coatings. In the first part, a new luminescent Ni coating containing an embedded, blue emitting rare-earth mixed metal oxide (BaMgAl11O17:Eu2+) BAM was electrodeposited successfully from an aqueous electrolyte. Two types of surfac...

  11. Elevated temperature fretting fatigue of nickel based alloys

    Science.gov (United States)

    Gean, Matthew C.

    This document details the high temperature fretting fatigue of high temperature nickel based alloys common to turbine disk and blade applications. The research consists of three area of focus: Experiments are conducted to determine quantitatively the fretting fatigue lives of advanced nickel based alloys; Analytical tools are developed and used to investigate the fretting fatigue response of the material; Fractographic analysis of the experimental results is used to improve the analytical models employed in the analysis of the experiments. Sixty three fretting fatigue experiments were conducted at 649 °C using a polycrystalline Nickel specimen in contact with directionally solidified and single crystal Nickel pads. Various influences on the fretting fatigue life are investigated. Shot peened Rene' 95 had better fretting fatigue life compared to shot peened Rene' 88. Shot peening produced a 2x increase in life for Rene' 95, but only a marginal improvement in the fretting fatigue life for Rene' 88. Minor cycles in variable amplitude loading produces significant damage to the specimen. Addition of occasional overpeaks in load produces improvements in fretting fatigue life. Contact tractions and stresses are obtained through a variety of available tools. The contact tractions can be efficiently obtained for limited geometries, while FEM can provide the contact tractions for a broader class of problems, but with the cost of increased CPU requirements. Similarly, the subsurface contact stresses can be obtained using the contact tractions as a boundary condition with either a semi-analytical FFT method or FEM. It is found that to calculate contact stresses the FFT was only marginally faster than FEM. The experimental results are combined with the analysis to produce tools that are used to design against fretting fatigue. Fractographic analysis of the fracture surface indicates the nature of the fretting fatigue crack behavior. Interrupted tests were performed to analyze

  12. Degradation in single crystal nickel-base superalloys. A review

    Energy Technology Data Exchange (ETDEWEB)

    Nazmy, M.; Staubli, M. [Alstom (Switzerland) Ltd., Baden (Switzerland); Epishin, A. [Federal Institute for Material Research and Testing (BAM), Berlin (Germany); Link, T. [Technical Univ. Berlin (Germany)

    2006-07-01

    Single crystal Nickel-base superalloys are in use for the front rows of blading in advanced land-based gas turbines. This is for their higher creep capabilities as well as outstanding low cycle fatigue properties as compared with conventionally cast Nickel-base superalloys. The continuous efforts to improve the high temperature creep properties of SX superalloys resulted in the development of the fourth generation of these alloys. Nevertheless, this improvement in the high temperature capability of these materials required the use of higher contents of Re and Ru which increased their densities and costs. The application of SX superalloys at higher temperatures results in microstructural changes called rafting and a topological inversion of their {gamma}/{gamma}{sup '} phases. These two microstructural features reduce the tensile and low cycle fatigue properties of the SX superalloys. The extent of degradation in the microstructure and mechanical properties, in a certain SX superalloy, depends on the exposure temperature, duration and to a lesser extent on the applied stress. The consequences of these changes in microstructure and properties should be taken into consideration in the evaluation of the mechanical properties of SX superalloys. (orig.)

  13. Urinary levels of nickel and chromium associated with dental restoration by nickel-chromium based alloys

    Institute of Scientific and Technical Information of China (English)

    Bo Chen; Gang Xia; Xin-Ming Cao; Jue Wang; Bi-Yao Xu; Pu Huang; Yue Chen; Qing-Wu Jiang

    2013-01-01

    This paper aims to investigate if the dental restoration of nickel-chromium based alloy (Ni-Cr) leads to the enhanced excretions of Ni and Cr in urine. Seven hundred and ninety-five patients in a dental hospital had single or multiple Ni-Cr alloy restoration recently and 198 controls were recruited to collect information on dental restoration by questionnaire and clinical examination. Urinary concentrations of Ni and Cr from each subject were measure by graphite furnace atomic absorption spectrometry. Compared to the control group, the urinary level of Ni was significantly higher in the patient group of 〈 1 month of the restoration duration, among which higher Ni excretions were found in those with either a higher number of teeth replaced by dental alloys or a higher index of metal crown not covered with the porcelain. Urinary levels of Cr were significantly higher in the three patient groups of 〈1, 1 to 〈3 and 3 to 〈6 months, especially in those with a higher metal crown exposure index. Linear curve estimations showed better relationships between urinary Ni and Cr in patients within 6-month groups. Our data suggested significant increased excretions of urinary Ni and Cr after dental restoration. Potential short- and long-term effects of Ni-Cr alloy restoration need to be investigated.

  14. HIGH CYCLE FATIGUE PROPERTIES OF NICKEL-BASE ALLOY 718

    Institute of Scientific and Technical Information of China (English)

    K.Kobayashi; K.Yamaguchi; M.Hayakawa; M.Kimura

    2004-01-01

    The fatigue properties of nickel-base Alloy 718 with fine- and grain-coarse grains were investigated. In the fine-grain alloy, the fatigue strength normalized by the tensile strengtn was 0.51 at 107 cycles. In contrast, the fatigue strength of the coarse-grain alloy was 0.32 at the same cycles, although the fatigue strengths in the range from 103to 105 cycles are the same for both alloys. The fracture appearances fatigued at around 106 cycles showed internal fractures originating from the flat facets of austenite grains for both alloys. The difference in fatigue strength at 107 cycles between the fine- and coarse-grain alloys could be explained in terms of the sizes of the facets from which the fractures originated.

  15. Switchable mirrors based on nickel-magnesium films

    Energy Technology Data Exchange (ETDEWEB)

    Richardson,Thomas J.; Slack, Jonathan L.; Armitage, Robert D.; Kostecki, Robert; Farangis, Baker; Rubin, Michael D.

    2001-01-16

    A new type of electrochromic mirror electrode based on reversible uptake of hydrogen in nickel magnesium alloy films is reported. Thin,magnesium-rich Ni-Mg films prepared on glass substrates by cosputtering from Ni and Mg targets are mirror-like in appearance and have low visible transmittance. Upon exposure to hydrogen gas or on reduction in alkaline electrolyte, the films take up hydrogen and become transparent. When hydrogen is removed, the mirror properties are recovered. The transition is believed to result from reversible formation of Mg2NiH4 and MgH2. A thin overlayer of palladium was found to enhance the kinetics of hydrogen insertion and extraction,and to protect the metal surface against oxidation.

  16. Corrosion-resistant nickel-base alloys for gas turbines

    Energy Technology Data Exchange (ETDEWEB)

    Schultz, J.W.; Hulsizer, W.R.

    1976-08-01

    Laboratory corrosion screening procedures used during the past ten years in developing nickel-base superalloys for gas turbine applications are described. Hot salt corrosion tests have included crucible and salt shower exposures. Reproducible techniques were established and alloy composition effects defined, leading to development of M313, IN-587, a IN-792. Correlations have been made with corrosion results in burner rigs, and engine experience confirming anticipated behavior is now becoming available. During this work a number of limitations of these accelerated laboratory tests were uncovered; these are discussed. Finally, brief descriptions of the states of development of alloy MA 755E (an oxide dispersion-strengthened superalloy) and IN-939 (a cast 23 percent chromium superalloy) are outlined as examples of advanced corrosion resistant, high strength materials of the future.

  17. EBSD study of a hot deformed nickel-based superalloy

    International Nuclear Information System (INIS)

    Highlights: • Isothermal compressive deformation behaviors of a nickel-based superalloy are studied. • Fraction of low angle grain boundaries decreases with the increase of temperature. • Fraction of low angle grain boundaries decreases with the decrease of strain rate. • Continuous and discontinuous dynamic recrystallizations take place in hot deformation. • Discontinuous dynamic recrystallization is the dominant nucleation mechanism. - Abstract: Hot deformation behaviors of a typical nickel-based superalloy are investigated by isothermal compression tests under the deformation temperature range of 920–1040 °C and strain rate range of 0.001–1 s−1. Scanning electron microscopy (SEM), electron backscattered diffraction (EBSD) technique and transmission electron microscopy (TEM) are employed to study the evolution of hot deformed microstructures. It is found that the fraction of low angle grain boundaries decreases with the increase of deformation temperature or the decrease of strain rate. This is related to the decrease of dynamic recrystallization degree under the low deformation temperature or high strain rate. The fraction of low angle grain boundaries shows a rapid increase at the relatively small deformation degree, and then a significant decrease due to the progress of dynamic recrystallization (DRX). The microstructural changes indicate that both continuous dynamic recrystallization (CDRX) and discontinuous dynamic recrystallization (DDRX) take place during hot deformation. However, the small fraction of low angle boundaries with 10–15° misorientation indicates that the CDRX plays a minor role on the nucleation of dynamic recrystallization. Discontinuous dynamic recrystallization (DDRX) characterized by grain boundary bulging is the dominant nucleation mechanism for the studied superalloy

  18. EBSD study of a hot deformed nickel-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Y.C., E-mail: yclin@csu.edu.cn [School of Mechanical and Electrical Engineering, Central South University, Changsha 410083 (China); Light Alloy Research Institute of Central South University, Changsha 410083 (China); State Key Laboratory of High Performance Complex Manufacturing, Changsha 410083 (China); Wu, Xian-Yang; Chen, Xiao-Min [School of Mechanical and Electrical Engineering, Central South University, Changsha 410083 (China); Light Alloy Research Institute of Central South University, Changsha 410083 (China); Chen, Jian [School of Energy and Power Engineering, Key Laboratory of Efficient and Clean Energy Utilization, Changsha University of Science and Technology, Changsha 410114 (China); Wen, Dong-Xu; Zhang, Jin-Long; Li, Lei-Ting [School of Mechanical and Electrical Engineering, Central South University, Changsha 410083 (China); Light Alloy Research Institute of Central South University, Changsha 410083 (China)

    2015-08-15

    Highlights: • Isothermal compressive deformation behaviors of a nickel-based superalloy are studied. • Fraction of low angle grain boundaries decreases with the increase of temperature. • Fraction of low angle grain boundaries decreases with the decrease of strain rate. • Continuous and discontinuous dynamic recrystallizations take place in hot deformation. • Discontinuous dynamic recrystallization is the dominant nucleation mechanism. - Abstract: Hot deformation behaviors of a typical nickel-based superalloy are investigated by isothermal compression tests under the deformation temperature range of 920–1040 °C and strain rate range of 0.001–1 s{sup −1}. Scanning electron microscopy (SEM), electron backscattered diffraction (EBSD) technique and transmission electron microscopy (TEM) are employed to study the evolution of hot deformed microstructures. It is found that the fraction of low angle grain boundaries decreases with the increase of deformation temperature or the decrease of strain rate. This is related to the decrease of dynamic recrystallization degree under the low deformation temperature or high strain rate. The fraction of low angle grain boundaries shows a rapid increase at the relatively small deformation degree, and then a significant decrease due to the progress of dynamic recrystallization (DRX). The microstructural changes indicate that both continuous dynamic recrystallization (CDRX) and discontinuous dynamic recrystallization (DDRX) take place during hot deformation. However, the small fraction of low angle boundaries with 10–15° misorientation indicates that the CDRX plays a minor role on the nucleation of dynamic recrystallization. Discontinuous dynamic recrystallization (DDRX) characterized by grain boundary bulging is the dominant nucleation mechanism for the studied superalloy.

  19. Analysis of polyaniline-based nickel electrodes for electrochemical supercapacitors

    Energy Technology Data Exchange (ETDEWEB)

    Girija, T.C.; Sangaranarayanan, M.V. [Department of Chemistry, Indian Institute of Technology, Chennai 600 036 (India)

    2006-06-01

    Polyaniline is deposited potentiodynamically on a nickel substrate in the presence of p-toluene sulfonic acid and the specific capacitance is estimated. The electrochemical characterisation of the electrode is carried out by means of cyclic voltammetry, electrochemical impedance spectroscopy, and galvanostatic charge-discharge experiments. The specific capacitance is {approx}4.05x10{sup 2}Fg{sup -1}. This indicates the feasibility of the polyaniline-coated nickel electrode for use in electrochemical supercapacitors. (author)

  20. Thermal stability of protective coatings produced on nickel based superalloy

    Directory of Open Access Journals (Sweden)

    M. Pytel

    2012-04-01

    Full Text Available Purpose: In this paper the results of high temperature cyclic oxidation tests of the protective diffusion coatings were presented. One of the main purposes of this work was to produce three different types of protective coatings by three different methods, i.e. slurry method, vapour phase aluminizing (VPA and chemical vapour deposition (CVD, applied on nickel based René 80 superalloy substrate.Design/methodology/approach: The high temperature cyclic oxidation tests were carried out in 23h cycles at constant temperature 1100°C using Carbolite CWF 1300 chamber furnace. The samples were removed outside and were weighted after each cycle. The microstructure investigations of all kinds of the coatings were conducted by the use of light microscope (Nikon Epiphot 300 and a scanning electron microscope (Hitachi S-3400N. In the analysis influence of each method have been taken into consideration, i.e. especially influence of the kind of process on microstructure, coating thickness, chemical composition, first of all aluminium content (in outer ȕ-NiAl layer so-called additive layer, diffusion layer and substrate. For the chemical composition examination x-ray energy dispersive (EDS method was applied using Thermo equipment.Findings: It was found that the best high cyclic oxidation resistance of coating was obtained using CVD method (the maximal increase of samples weight after 28th cycle was observed, whereas in case of the slurry sample after 3rd and VPA after 5th.Research limitations/implications: The research results will be used in the future in order to increase coating thickness, aluminium content and to produce Pt, Pd, Zr, Hf and Si modified aluminide coatings.Practical implications: The CVD method will be used to coat internal passages of turbine blades, for example to produce modified aluminide bond coats on single crystal nickel based superalloys.Originality/value: Chemical vapour deposition is an unique method which is a “pure method

  1. ISOTHERMAL AND THERMOMECHANICAL FATIGUE OF A NICKEL-BASE SUPERALLOY

    Directory of Open Access Journals (Sweden)

    Carlos Carvalho Engler-Pinto Júnior

    2014-06-01

    Full Text Available Thermal gradients arising during transient regimes of start-up and shutdown operations produce a complex thermal and mechanical fatigue loading which limits the life of turbine blades and other engine components operating at high temperatures. More accurate and reliable assessment under non-isothermal fatigue becomes therefore mandatory. This paper investigates the nickel base superalloy CM 247LC-DS under isothermal low cycle fatigue (LCF and thermomechanical fatigue (TMF. Test temperatures range from 600°C to 1,000°C. The behavior of the alloy is strongly affected by the temperature variation, especially in the 800°C-1,000°C range. The Ramberg-Osgood equation fits very well the observed isothermal behavior for the whole temperature range. The simplified non-isothermal stress-strain model based on linear plasticity proposed to represent the thermo-mechanical fatigue behavior was able to reproduce the observed behavior for both in-phase and out-of-phase TMF cycling.

  2. MACHINING OF NICKEL BASED ALLOYS USING DIFFERENT CEMENTED CARBIDE TOOLS

    Directory of Open Access Journals (Sweden)

    BASIM A. KHIDHIR

    2010-09-01

    Full Text Available This paper presents the results of experimental work in dry turning of nickel based alloys (Haynes – 276 using Deferent tool geometer of cemented carbide tools. The turning tests were conducted at three different cutting speeds (112, 152, 201and 269 m/min while feed rate and depth of cut were kept constant at 0.2 mm/rev and 1.5 mm, respectively. The tool holders used were SCLCR with insert CCMT-12 and CCLNR – M12-4 with insert CNGN-12. The influence of cutting speed, tool inserts type and workpiece material was investigated on the machined surface roughness. The worn parts of the cutting tools were also examined under scanning electron microscope (SEM. The results showed that cutting speed significantly affected the machined surface finish values in related with the tool insert geometry. Insert type CCMT-12 showed better surface finish for cutting speed to 201 m/min, while insert type CNGN-12 surface roughness increased dramatically with increasing of speed to a limit completely damage of insert geometer beyond 152 m/min.

  3. Property Enrichment of Aged Nickel Base Superalloy Supercast 247A

    Directory of Open Access Journals (Sweden)

    Lavakumar Avala

    2013-12-01

    Full Text Available The commercial nickel-base superalloy Supercast 247A can be used for applications in which is required high mechanical strength and corrosion resistance at elevated temperatures, such as turbine blades and automotive turbocharger rotors. The mechanical properties are totally connected to the morphology, size and distribution of γ' phase and carbides. In order to improve the mechanical properties, the material is subjected to solution and aging heat treatment, to raise the volume fraction of γ' phase in the matrix and to form carbides at grain boundaries. In the present study the Supercast 247A superalloy was remelted and cast to obtain the desired polycrystalline test bars by controlling casting parameters, followed by the investigation of precipitation morphology and mechanical properties with respect to solution treatment and aging treatment. The experimental results show that by well controlled casting parameters the Supercast 247A owns excellent castability to form a superalloy with fine grain structure, resistance to indentation as well as superior strength.

  4. The thermal transient effect on some nickel-based alloys

    International Nuclear Information System (INIS)

    This paper studies two nickel-based alloys after thermal transient tests. Two alloys were tested, namely Inconel 617 (UNS N06617) and Haynes 230 (UNS N06230). These materials are study for to be used in the construction of the steam generators of the future NPP reactors which must operate in severe conditions (high temperature, thermo-mechanical stress, aggressive media). The experiment consisted in thermal transient tests using a few scenarios: fast heating rates (50OC/minute) up to 1,000OC, maintaining this temperature level (0-60 minutes) and slowly/fast cooling. The metallographic analysis consisted in microstructure, micro-hardness determinations and traction tests. The average grain size was determined by linear interception method. The micro hardness was calculated by the relationship from the device technical book. On the traction diagrams the following mechanic characteristics were obtained: breaking resistance (Rm), elongation at rupture (A) and elastic modulus (E). The tested alloys were compared with the received materials. (authors)

  5. Nickel cadmium batteries. Citations from the NTIS data base

    Science.gov (United States)

    Cavagnaro, D. M.

    1980-07-01

    The design, fabrication, components, testing, and assembly of nickel cadmium batteries are covered in the bibliography. The majority of these citations deal with the development of power supplies for aircraft and spacecraft. This updated bibliography contains 135 abstracts, 19 of which are new entries to the previous edition.

  6. Synthetic Microstructure-Based Lifing of Nickel-Based Superalloys

    Science.gov (United States)

    Tucker, Joseph C.

    This work focuses on the root cause of life limiting behavior in Ni-based superalloys for high pressure and temperature turbine disks applications in low cycle fatigue (LCF) by generating statistical volume elements (SVEs) of directly measured 3D microstructures for finite element method (FEM) simulations with crystal plasticity. Synthetic microstructures with experimentally determined microstructurally small fatigue crack (MSFC) weakest link features of as large as (ALA) grains and long annealing twins comprise the test cases. Upper limit truncated log-normal distributions account for the log-normal upper tail departure in grain size distributions of Ni-based superalloys more accurately representing ALA grains. Probability plots quantify the log-normality of grain sizes more effectively than traditional histograms. Twins are inserted into synthetic microstructures according to the coherent Sigma3 orientation relationship. A 3D measured dataset of the Inconel 100 (IN100) validates the Saltykov method stereology technique for estimating 3D grain size distributions from 2D; the 3D grain size distribution mean field and upper tail of IN100 is accurately predicted. The Saltykov method gave 3D grain sizes from a Rene 88 Damage Tolerant (R88DT) 2D dataset resulting in fatigue SVEs of approximately 1.5 million elements and 200 grains from FEM sensitivity studies. Changing mesh resolution minimally impacted global damage response, but converging locally requires significantly higher refinement. Fatigue interrogating FEM studies evolved hot spots in the local MSFC environment in one SVE, but not in another SVE with different crystallographic orientations, suggesting strong 3D full-field neighbor effects. The study revealed a need for slip line length considerations in crystal plasticity to better capture life limiting behavior. The findings point towards strictly limiting the ALA grain size in Ni-based superalloys to extend service life.

  7. Nickel Dermatitis - Nickel Excretion

    DEFF Research Database (Denmark)

    Menné, T.; Thorboe, A.

    1976-01-01

    Nickel excretion in urine in four females -sensitive to nickel with an intermittent dyshidrotic eruption was measured with flameless atomic absorption. Excretion of nickel was found to be increased in association with outbreaks of vesicles. The results support the idea that the chronic condition...... was maintained by ingestion of nickel in food....

  8. Procédé de nitruration d'un alliage de titane superélastique pour des applications biomédicales Nitriding process of a superelastic titanium alloy for biomedical applications

    Directory of Open Access Journals (Sweden)

    Bedouin Yvan

    2013-11-01

    Full Text Available Dans le cadre de ce travail, nous avons mis au point un protocole de nitruration appliqué à un alliage Ti-Nb de type beta, biocompatible et qui présente des propriétés de superélasticité. Cet alliage a ainsi subi un traitement de nitruration en phase gazeuse suivi d'un traitement de recristallisation en phase beta et d'une trempe dans l'eau. Avec ce protocole, l'alliage est nitruré en surface et sa caractéristique superélastique est maintenue. Cet ensemble de propriétés mécaniques peut s'avérer très intéressante pour différentes applications biomédicales. Within the framework of this work, we developed a nitriding process on biocompatible Ti-Nb based beta-type alloy which presents superelastic property. This alloy underwent a nitriding treatment, which was followed by a recrystallization in the beta phase domain before quenching in water. With this protocol, the alloy is thus hardened by the presence of the nitride on the surface while its superelastic characteristic is maintained. This whole of mechanical properties can be very interesting for various biomedical applications.

  9. Modeling creep behavior in a directionally solidified nickel base superalloy

    Science.gov (United States)

    Ibanez, Alejandro R.

    Directionally solidified (DS) nickel-base superalloys provide significant improvements relative to the limitations inherent to equiaxed materials in the areas of creep resistance, oxidation, and low and high cycle fatigue resistance. Since these materials are being pushed to the limits of their capability in gas turbine applications, accurate mathematical models are needed to predict the service lives of the hot-section components to prevent unscheduled outages due to sudden mechanical failures. The objectives of this study are to perform critical experiments and investigate the high temperature tensile, fracture toughness, creep deformation, creep rupture and creep crack growth behavior of DS GTD111 as well as to apply creep deformation, rupture and crack growth models that will enable the accurate representation of the life times of the DS GTD111 superalloy gas turbine components that are exposed to high temperatures under sustained tensile stresses. The applied models will be capable of accurately representing the creep deformation, rupture and crack growth behavior as a function of stress, time and temperature. The yield strength and fracture toughness behavior with temperature is governed by the gamma particles. The longitudinal direction showed higher ductility and strength than the transverse direction. The TL direction exhibited higher fracture toughness than the LT orientation because the crack follows a more tortuous path. The longitudinal direction showed higher creep ductility, lower minimum strain rates and longer creep rupture times than the transverse direction. The results in the transverse direction were similar to the ones for the equiaxed version of this superalloy. Two models for creep deformation have been evaluated. The power-law model includes a secondary and a tertiary creep term with the primary creep represented by a constant. A theta-projection model has also been evaluated and it appears to provide a more accurate representation of creep

  10. Environmental effects of microstructure stability on nickel-base superalloys

    International Nuclear Information System (INIS)

    Next generation nuclear reactor VHTR (Very High Temperature gas-cooled Reactor) wants to achieve higher thermal efficiency and hydrogen production. IHX (Intermediate Heat eXchanger) will be exposed to the highest temperature condition among lots of structural components. Solid-solution hardening nickel-base superalloys Alloy 617 and Haynes 230 are expected to use for this applications. Studies on oxidation test and time dependent deformation at 900 .deg. C were conducted before. This study is focused on the microstructure evolution and mechanical properties at other temperature ranges. Furthermore, considering heat treatment history especially cooling rate effects on microstructure evolution, those of two superalloys are cooled down to room temperature by air and furnace. Materials behavior at intermediation temperature ranges from 600-900 .deg. C and diffusion bonding condition (1150 .deg. C) were evaluated. Vicker's hardness test and small-size tensile test were carried out for each specimen at room temperature. Hardness number and tensile strength were higher than any other temperature condition at 700 .deg. C due to gamma prime phases for Alloy 617. As the aluminum contents of Haynes 230 is far less than Alloy 617, there is no big difference for Haynes 230 at intermediate temperature ranges. The value of mechanical property of alloys at 1150 .deg. C air cooling condition was severely decreased and fully ductile fracture was detected for both alloys. On the other hand, the values showed the tendency of return to the intermediate temperature ranges when the specimen was slowly cooled down. Characteristic precipitates along the grain boundaries were detected. There was no other singularity up to 700 .deg. C for Alloy 617. However, lots of tiny M23C6 type carbide were formed after 800 .deg. C heat treatment, and those of carbide got bigger and bigger as the heat treatment temperature increased up to 900 .deg. C. For diffusion bonding temperature, grain boundary

  11. On the weldability of grey cast iron using nickel based filler metal

    International Nuclear Information System (INIS)

    Shielded metal arc welding process using nickel based filler metal was used to join grey cast iron. The effect of post weld heat treatment (PWHT) on the microstructure and hardness was studied. PWHT included heating up to 870 oC, holding for 1 h at 870 oC and then furnace cooling. By using nickel based filler metal, formation of hard brittle phase (e.g. carbides and martensite) in the fusion zone is prevented. Before PWHT, heat affected zone exhibited martensitic structure and partially melted zone exhibited white cast iron structure plus martensite. Applied PWHT resulted in the dissolution of martensite in heat affected zone and graphitization and in turn the reduction of partially melted zone hardness. Results showed that welding of grey cast iron with nickel based filler metal and applying PWHT can serve as a solution for cast iron welding problems.

  12. Effect of electroless plating nickel treatment on electrode properties of Zr-based AB2 type alloy

    Institute of Scientific and Technical Information of China (English)

    文明芬; 翟玉春; 陈廉; 佟敏; 郑华; 马荣骏

    2001-01-01

    An electroless plating nickel treatment was processed to improve the active behaviors and discharge capacities of Zr-based AB2 alloys. The effects of the nickel coating on the surface appearance, the structure of the alloy powders and the electrode characteristics were investigated. It is found that the Ni-rich layer formed through electroless plating nickel treatment plays an important role on the initial activation property and the discharge capacity of Zr-based alloy. The optimal content of electroless plating nickel is about 15 %, and the discharge capacity of the electrode can be increased to 400mA· h·g 1 after 6 cycles. Although coated nickel is beneficial for quick activation and discharge capacity, excessive electroless plating nickel can result in a decreased discharge capacity.

  13. Contributions à l'étude thermomécanique des alliages à mémoire de forme NiTi et à la réalisation par soudage de matériaux architecturés NiTi

    OpenAIRE

    Delobelle, Vincent

    2012-01-01

    Les alliages à mémoire de forme Nickel Titane sont des matériaux aux propriétés remarquablesdues à une transformation martensitique réversible et sont largement utiliséspar l’industrie biomédicale et dans des dispositifs de type actionneurs. La première partiede cette étude porte sur une analyse de leur comportement thermomécanique basée surla réalisation de mesures de champs cinématiques (par corrélation d’images visibles) etthermiques (par caméra infrarouge). Une part importante du travail ...

  14. Dopamine biosensor based on surface functionalized nanostructured nickel oxide platform.

    Science.gov (United States)

    Roychoudhury, Appan; Basu, Suddhasatwa; Jha, Sandeep Kumar

    2016-10-15

    A dopamine biosensor has been developed using nickel oxide nanoparticles (NPs) and tyrosinase enzyme conjugate. Nickel oxide (NiO) NPs were synthesized by sol-gel method using anionic surfactant, sodium dodecyl sulphate (SDS), as template to control the size of synthesized nanoparticles. The structural and morphological studies of the prepared NPs were carried out using X-ray diffraction (XRD), transmission electron microscopy (TEM) and dynamic light scattering (DLS) techniques. Afterwards, tyrosinase enzyme molecules were adsorbed on NiO NPs surface and enzyme coated NPs were deposited on indium tin oxide (ITO) coated flexible polyethylene terephthalate (PET) substrate by solution casting method. The formation of enzyme-NPs conjugate was investigated by atomic force microscopy (AFM) and Fourier transform infrared spectroscopy (FTIR) techniques and used in selective detection and estimation of neurochemical dopamine by electrochemical method. The fabricated Tyrosinase/NiO/ITO electrode exhibits high sensitivity of 60.2nA/µM in linear detection range (2-100μM) with a detection limit of 1.038μM. The proposed sensor had a response time of 45s, long shelf life (45 days) with good reproducibility and selectivity in presence of interfering substances and was validated with real samples. The tyrosinase enzyme functionalized NiO platform has good bio-sensing efficacy and can be used in detection of other catecholamines and phenolic neurochemicals. PMID:26626970

  15. Soudage homogène MIG de l'alliage d'aluminium 6061 MIG homogeneous welding of 6061 aluminium alloy

    Directory of Open Access Journals (Sweden)

    Benoit Alexandre

    2013-11-01

    Full Text Available Le soudage homogène (métal d'apport identique au métal de base de l'alliage d'aluminium 6061 avec un procédé dit semi-automatique (MIG n'a jamais été reporté jusqu'à maintenant dans la littérature. Nous montrons ici que l'utilisation d'un dérivé du procédé de soudage MIG, le MIG CMT (Cold Metal Transfer permet d'obtenir des cordons de soudures sains (sans fissuration à chaud. De plus des traitements thermiques ont permis de retrouver partiellement ou de restaurer totalement les propriétés de la soudure. Nos résultats sont comparés à des essais de soudage MIG CMT avec le métal d'apport préconisé pour le soudage de l'alliage 6061. The homogeneous welding (same filler metal as base metal of the 6061 aluminium alloy with MIG process has never been reported in the open access literature. This work shows that the CMT (Cold Metal Transfer MIG, a derivative of MIG, allows producing welds without hot-cracking. Moreover, further heat treatments partially increased or fully restore the mechanical properties of the weld. These results are compared with 6061 heterogeneous welds usually met in the industry.

  16. Effect of hydrogenated low temperature water on fracture toughness of nickel-based weld metals

    Energy Technology Data Exchange (ETDEWEB)

    Ehrnsten, U.; Ahonen, M. (VTT Technical Research Centre of Finland, Espoo (Finland)); Haenninen, H. (Aalto Univ. School of Science and Technology, Espoo (Finland))

    2010-05-15

    Nickel-based alloys are susceptible to a form of hydrogen embrittlement, Low Temperature Crack Propagation (LTCP), which can cause severe degradation of the fracture resistance of nickel-based alloys. LTCP may occur in low temperature water, with the highest susceptibility reported at about 55 deg C, with high stress and slow loading rate in pre-cracked Ni-based materials. Although LTCP has not been reported in commercial reactors, the susceptibility of different alloys is important to establish. As a part of the Finnish Reactor Safety Program, SAFIR 2010, the effect of hydrogenated Pressurized Water Reactor, PWR, primary water on the LTCP susceptibility of nickel-based weld metals of Alloy 182, 82, 152 and 52 was studied performing J-R-tests at a slow displacement rate in simulated low temperature PWR primary water. The results revealed that Alloy 182 is the most susceptible nickel-based weld metal to LTCP. Pure weld metal specimens were substantially more susceptible to LTCP than the dissimilar metal weld specimens. Pre-exposure to high temperature hydrogenated water did not affect remarkably the fracture toughness of any of the test materials. (orig.)

  17. Photoelectrochemical study of nickel base alloys oxide films formed at high temperature and high pressure water

    Energy Technology Data Exchange (ETDEWEB)

    Marchetti, L. [CEA, DEN, DPC, SCCME, Laboratoire d' Etude de la Corrosion Aqueuse, F-91191 Gif-sur-Yvette (France); Perrin, S., E-mail: steph.perrin@cea.f [CEA, DEN, DPC, SCCME, Laboratoire d' Etude de la Corrosion Aqueuse, F-91191 Gif-sur-Yvette (France); Wouters, Y. [SIMaP, CNRS/INP-Grenoble/UJF F-38402, Saint Martin d' Heres Cedex (France); Martin, F. [CEA, DEN, DPC, SCCME, Laboratoire d' Etude de la Corrosion Aqueuse, F-91191 Gif-sur-Yvette (France); Pijolat, M. [LPMG-UMR CNRS 5148, Centre SPIN, Ecole Nationale Superieure des Mines, 158 Cours Fauriel, F-42023 Saint-Etienne (France)

    2010-07-30

    The oxide film formed on nickel base alloys at high temperature and high pressure water exhibits semi-conducting properties evidenced by photocurrent generation when exposed to monochromatic light. The use of macro- and micro-photoelectrochemical techniques (PEC and MPEC) aims to identify the different semiconductor phases and their distribution in the oxide film. Three different nickel base alloys were corroded in recirculation loop at 325 {sup o}C in pressurised water reactor primary coolant conditions for different exposition durations. PEC experiments on these materials enable to obtain macroscopic energy spectra showing three contributions. The first one, with a band gap around 2.2 eV, was attributed to the presence of nickel hydroxide and/or nickel ferrite. The second one, with a band gap around 3.5 eV, was attributed to Cr{sub 2}O{sub 3}. The last contribution, with a band gap in the range of 4.1-4.5 eV, was attributed to the spinel phase Ni{sub 1-x}Fe{sub x}Cr{sub 2}O{sub 4}. In addition, macroscopic potential spectra recorded at different energies highlight n-type semi-conduction behaviours for both oxides, Cr{sub 2}O{sub 3} and Ni{sub 1-x}Fe{sub x}Cr{sub 2}O{sub 4}. Moreover, MPEC images recorded at different energies exhibit contrasted regions in photocurrent, describing the distribution of nickel hydroxide and/or nickel ferrite and Cr{sub 2}O{sub 3} in the oxide film at a micron scale. It is concluded that PEC techniques represent a sensitive and powerful way to locally analyse the various semiconductor phases in the oxide scale.

  18. Use of atomic force microscopy to quantify slip irreversibility in a nickel-base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Risbet, M.; Feaugas, X.; Guillemer-Neel, C.; Clavel, M

    2003-09-15

    Atomic force microscopy was used to study the evolution of surface deformation during cyclic loading in a nickel-base superalloy. Cyclic slip irreversibility has been investigated using quantitative evaluation of extrusion heights and inter-band spacing. This approach is applied to formulate a microscopic crack initiation law, compared to a classical Manson-Coffin relationship.

  19. Use of atomic force microscopy to quantify slip irreversibility in a nickel-base superalloy

    International Nuclear Information System (INIS)

    Atomic force microscopy was used to study the evolution of surface deformation during cyclic loading in a nickel-base superalloy. Cyclic slip irreversibility has been investigated using quantitative evaluation of extrusion heights and inter-band spacing. This approach is applied to formulate a microscopic crack initiation law, compared to a classical Manson-Coffin relationship

  20. Incorporating strain gradient effects in a multiscale constitutive framework for nickel-base superalloys

    NARCIS (Netherlands)

    Tinga, Tiedo; Brekelmans, W.A.M.; Geers, M.G.D.

    2008-01-01

    An efficient multiscale constitutive framework for nickel-base superalloys is proposed that enables the incorporation of strain gradient effects. Special interface regions in the unit cell contain the plastic strain gradients that govern the development of internal stresses. The model is shown to ac

  1. Synthesis of novel chelating benzimidazole-based carbenes and their nickel(II) complexes: activity in the Kumada coupling reaction

    NARCIS (Netherlands)

    Berding, J.; Lutz, M.; Spek, A.L.; Bouwman, E.

    2009-01-01

    Nickel(II) halide complexes of novel chelating bidentate benzimidazole-based N-heterocyclic carbenes have been prepared from Ni(OAc)2 and bisbenzimidazolium salts. Single-crystal X-ray structure determination on four complexes revealed a cis-geometry on a square-planar nickel center. The complexes a

  2. Nickel-base alloy forgings for advanced high temperature power plants

    Energy Technology Data Exchange (ETDEWEB)

    Donth, B.; Diwo, A.; Blaes, N.; Bokelmann, D. [Saarschmiede GmbH Freiformschmiede, Voelklingen (Germany)

    2008-07-01

    The strong efforts to reduce the CO{sub 2} emissions lead to the demand for improved thermal efficiency of coal fired power plants. An increased thermal efficiency can be realised by higher steam temperatures and pressures in the boiler and the turbine. The European development aims for steam temperatures of 700 C which requires the development and use of new materials and also associated process technology for large components. Temperatures of 700 C and above are too high for the application of ferritic steels and therefore only Nickel-Base Alloys can fulfill the required material properties. In particular the Nickel-Base Alloy A617 is the most candidate alloy on which was focused the investigation and development in several German and European programs during the last 10 years. The goal is to verify and improve the attainable material properties and ultrasonic detectability of large Alloy 617 forgings for turbine rotors and boiler parts. For many years Saarschmiede has been manufacturing nickel and cobalt alloys and is participating the research programs by developing the manufacturing routes for large turbine rotor forgings up to a maximum diameter of 1000 mm as well as for forged tubes and valve parts for the boiler side. The experiences in manufacturing and testing of very large forgings made from nickel base alloys for 700 C steam power plants are reported. (orig.)

  3. Organic semiconductor nickel phthalocyanine-based photocapacitive and photoresistive detector

    Science.gov (United States)

    Shah, Mutabar; Karimov, Kh S.; Sayyad, M. H.

    2010-07-01

    In this study, the photosensitive organic semiconductor nickel phthalocyanine (NiPc) is investigated as a photocapacitive and photoresistive detector. NiPc thin film is grown by vacuum thermal evaporation on an indium tin oxide (ITO)-coated glass substrate. Poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) is deposited as a top electrode by drop-casting to fabricate the ITO/NiPc/PEDOT:PSS light detector. It has been observed that under the unmodulated filament lamp illumination of up to 9720 lux the capacitance of the detectors increased up to 21, 18 and 4% at a frequency of measuring voltage of 120 Hz, 1 kHz and 10 kHz, respectively, under dark conditions. The change in resistance with the variation in the intensity of light is also investigated. The capacitance and resistance of the light detector decrease with an increase in the frequency. It is assumed that the photocapacitive and photoresistive response of the detector is associated with polarization occurring due to the transfer of photo-generated electrons and holes. The calculated results are in reasonable agreement with the experimental results.

  4. Understanding and predicting the behaviour of silver base neutron absorbers under irradiations; Comprehension et prediction du comportement sous irradiation neutronique d`alliages absorbants a base d`argent

    Energy Technology Data Exchange (ETDEWEB)

    Desgranges, C

    1998-12-31

    The effect of neutron irradiation induced transmutations on the swelling of AgInCd (AIC) alloys used as neutron absorber in the control rods of Pressurized Water Reactors has been studied both experimentally and theoretically. Effective atomic volumes have been determined in synthetic AgCdInSn alloys with various compositions and containing fcc and hc phases, representative of irradiated AIC (Sn is a transmutation product). Swelling is shown to result first from the transmutation of Ag into Cd and of In into Sn, both with larger effective volume than the mother atom, and second from grain boundaries precipitation of s still less dense hc phase when solid solubility of transmuted products is exceeded. For both fcc and hc phases, we have determined profiles at the temperatures in the vicinity of the operating temperature. Unusual characteristics of second phase growth at grain boundaries induced by transmutations are identified on a simple binary alloy model: kinetics is controlled by irradiation temperature which scales diffusivities and flux which scales transmutation rates, as well as by the grain size in the underlying matrix. To address the AgInCdSn alloys, a novel technique is proposed to model diffusion in multicomponent alloys. It is based on a linearization of a simple atomistic model. With a single set of parameters, for each phase, our model well reproduces our interdiffusion measurements in quaternary alloys as well as existing interdiffusion experiments in binary alloys. Finally this diffusion model implemented with a moving interface algorithm is used to model the growth of the second phase induced by transmutation in the AIC under irradiation. (authors) 74 refs.

  5. Research on CMT welding of nickel-based alloy with stainless steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Cold Metal Transfer (CMT) welding technique is a new welding technique introduced by Fronius company. CMT welding of nickel-based alloy with stainless steel was carried out using CuSi3 filler wire in this paper. Effects of welding parameters, including welding current, welding speed, etc, on weld surface appearance were tested. Microstructure and mechanical properties of CMT weld were studied. The results show that the thickness of interface reaction layer of the nickel-based alloy is 14.3μm, which is only 4.33% of base material. The weld is made up of two phases,α-copper and iron-based solid solution. Rupture occurs initially at the welded seam near the edge of stainless steel in shear test. The maximum shear strength of the CuSi3 welded joint is 184.9MPa.

  6. Nanocrystalline MgO supported nickel-based bimetallic catalysts for carbon dioxide reforming of methane

    Energy Technology Data Exchange (ETDEWEB)

    Meshkani, Fereshteh [Catalyst and Advanced Materials Research Laboratory, Chemical Engineering Department, Faculty of Engineering, University of Kashan, Kashan (Iran); Rezaei, Mehran [Catalyst and Advanced Materials Research Laboratory, Chemical Engineering Department, Faculty of Engineering, University of Kashan, Kashan (Iran); Institute of Nanoscience and Nanotechnology, University of Kashan, Kashan (Iran)

    2010-10-15

    Nanocrystalline magnesium oxide with high surface area and plate-like shape was employed as catalyst support for preparation of nickel-based bimetallic catalysts in methane reforming with carbon dioxide. The prepared samples were characterized by X-ray diffraction (XRD), N{sub 2} adsorption (BET), Temperature programmed oxidation and desorption (TPO-TPD), Thermal gravimetric and differential thermal gravimetric (TGA-DTG), H{sub 2} chemisorption and Transmission and electron microscopies (TEM and SEM) analyses. CO{sub 2}-TPD data showed the high CO{sub 2} adsorption capacity of catalysts which improves the resistance of catalysts against the carbon formation. The H{sub 2} chemisorption results also indicated that the addition of Pt to nickel catalyst improved the nickel dispersion. The obtained results revealed that the prepared catalysts showed a high activity and stability during the reaction with a low amount of deposited carbon. Addition of Pt to nickel catalyst improved both the activity and resistivity against carbon formation. (author)

  7. Low Cycle Fatigue and Thermo-Mechanical Fatigue of Uncoated and Coated Nickel-Base Superalloys

    OpenAIRE

    Stekovic, Svjetlana

    2007-01-01

    High strength nickel-base superalloys have been used in turbine blades for many years because of their superior performance at high temperatures. In such environments superalloys have limited oxidation and corrosion resistance and to solve this problem, protective coatings are deposited on the surface. The positive effect of coatings is based on protecting the surface zone in contact with hot gas atmosphere with a thermodynamically stable oxide layer that acts as a diffusion barrier. During s...

  8. The influence of nickel slag aggregate concentration to compressive and flexural strength on fly ash-based geopolymer composite

    Science.gov (United States)

    Sujiono, E. H.; Setiawan, A.; Husain, H.; Irhamsyah, A.; Samnur, S.; Subaer, S.

    2016-04-01

    Fly ash-based geopolymer with nickel slag aggregate has been successfully produced. Fly ash and nickel slag were obtained from Bosowa Jeneponto Power Plant and PT. Vale Indonesia, respectively. This research aims to investigate the influence of nickel slag concentration to compressive strength, flexural strength, and microstructure of geopolymer composite. The increment of nickel slag aggregate on fly ash was relative to the weight of samples. Geopolymer composite were synthesized by using alkali activated method, cured at temperature of 70 °C for 1 hour. The resulting composites were left at room temperature for 14 days, before compressive and flexural strength were performed. The results showed that the addition of nickel slag aggregate was found to increase the compressive strength of the material. The optimum compressive strength was 14.81 MPa with the addition of 10% aggregate. The optimum flexural strength was 2.63 MPa with the addition of 15% aggregate.

  9. Qualification of new filler metal made of high chromium content nickel base alloy

    International Nuclear Information System (INIS)

    A study has been carried out by EDF and FRAMATOME in the context of the French Association for design and manufacturing rules of nuclear power boiler's equipment, to research then qualify filler metals dedicated to the welding of the new nickel base including 30 % chromium alloy components of PWR. The aim is to assess their weldability and their stress corrosion behaviour in the conditions prevailing in the primary cooling system of PWR and to compare with products generally used. Moreover, numerous qualification tests have been carried out to verify that such metals meet the criteria accepted in the RCC-M code. Results allowed to qualify some filler metals made of nickel base alloy of qualify equivalent to the one of NC30Fe including 30 % chromium base metals. These metals are at present time used in manufacturing. (authors). 5 figs

  10. Minimizing the bimetallic bending for cryogenic metal optics based on electroless nickel

    Science.gov (United States)

    Kinast, Jan; Hilpert, Enrico; Lange, Nicolas; Gebhardt, Andreas; Rohloff, Ralf-Rainer; Risse, Stefan; Eberhardt, Ramona; Tünnermann, Andreas

    2014-07-01

    Ultra-precise metal optics are key components of sophisticated scientific instruments in astronomy and space applications. Especially for cryogenic applications, a detailed knowledge and the control of the coefficient of thermal expansion (CTE) of the used materials are essential. Reflective optical components in IR- and NIR-instruments primarily consist of the aluminum alloy Al6061. The achievable micro-roughness of diamond machined and directly polished Al6061 does not fulfill the requirements for applications in the visible spectral range. Electroless nickel enables the reduction of the mirror surface roughness to the sub-nm range by polishing. To minimize the associated disadvantageous bimetallic effect, a novel material combination for cryogenic mirrors based on electroless nickel and hypereutectic aluminum-silicon is investigated. An increasing silicon content of the aluminum material decreases the CTE in the temperature range to be considered. This paper shows the CTE for aluminum materials containing about 42 wt% silicon (AlSi42) and for electroless nickel with a phosphorous content ranging from 10.5 to 13 %. The CTE differ to about 0.5 × 10-6 K-1 in a temperature range from -185 °C (LN2) to 100 °C. Besides, the correlations between the chemical compositions of aluminum-silicon materials and electroless nickel are shown. A metrology setup for cryo-interferometry was developed to analyze the remaining and reversible shape deviation at cryogenic temperatures. Changes could be caused by different CTE, mounting forces and residual stress conditions. In the electroless nickel layer, the resulting shape deviation can be preshaped by deterministic correction processes such as magnetorheological finishing (MRF) at room temperature.

  11. New approach for assessing the weldability of precipitation-strengthened nickel-base superalloys

    Institute of Scientific and Technical Information of China (English)

    Homam Naff akh Moosavy; Mohammad-Reza Aboutalebi; Seyed Hossein Seyedein; Meisam Khodabakhshi; Carlo Mapelli

    2013-01-01

    A new procedure was proposed for evaluating the weldability of nickel-base superalloys. The theory is on the basis of two microstructural patterns. In pattern I, the weld microstructure exhibits severe alloying segregation, many low-melting eutectic structures, and low weldability. The weld requires a weaker etchant and a shorter time for etching. In pattern II, the weld microstructure displays less alloying segregation, low quantity of eutectic structures, and high weldability. The weld needs a stronger etchant and a longer time for etching. Five superalloys containing diff erent amounts of Nb and Ti were designed to verify the patterns. After welding operations, the welds were etched by four etchants with diff erent corrosivities. The weldability was determined by TG-DSC measurements. The metallography and weldability results confirmed the theoretic patterns. Finally, the etchant corrosivity and etching time were proposed as new criteria to evaluate the weldability of nickel-base superalloys.

  12. RESIDUAL STRESS IN NICKEL BASE SUPER ALLOY UDIMET 720 FOR DIFFERENT SURFACE CONDITIONS

    OpenAIRE

    B.R.SRIDHAR,; S.RAMACHANDRA,; U.CHANDRASEKAR

    2011-01-01

    Nickel base super alloy Udimet 720 finds applications in gas turbine engine components like discs, shafts and blades. These components rotate at high speeds in a gas turbine engine and consequently experience both high cycle fatigue (HCF) and low cycle fatigue (LCF) due to dynamic loads and temperatures. Since residual stress affects both HCF and LCF properties, study of residual stress for varying surface conditions for this alloy assumes significance. Specimens extracted from a forging were...

  13. Simulation and experiments of ultrasonic propagation in nickel-based alloy weldments

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    In order to obtain good understanding of complicated beam propagation behaviors in nickel-based alloy weldments, ray tracing simulation is established to predict the ultrasonic beam path in a special welded structure of dissimilar steels. Also experimental examinations are carried out to measure the ultrasonic beam paths in the weldment. Then comparisons of the modeling predictions with experimental results are presented to reveal the complicated beam propagation behaviors.

  14. NICKEL-BASED ALLOYS IN GE AIRCRAFT TURBINES:PAST,PRESENT & FUTURE

    Institute of Scientific and Technical Information of China (English)

    D. Chang; R. Schafrik

    2005-01-01

    Improvements in materials have been critical to advances in the propulsion system. Over the past 50 years, many improvements have been made to nickel-based superalloys to satisfy design requirements; several key developments will be highlighted. Today, millions of pounds of superalloys are annually produced for use in turbine blades, vanes, disks, cases, and frames throughout the engine. Looking to the future, several themes emerge, although predicting the future is inherently risky.

  15. Polyaniline-based nickel electrodes for electrochemical supercapacitors-Influence of Triton X-100

    Energy Technology Data Exchange (ETDEWEB)

    Girija, T.C.; Sangaranarayanan, M.V. [Department of Chemistry, Indian Institute of Technology, Madras 600 036 (India)

    2006-09-22

    The influence of Triton X-100 in enhancing the capacitance of polyaniline-based nickel electrodes is reported. Cyclic voltammetric experiments, galvanostatic charge-discharge studies and impedance analysis were carried out in order to investigate the applicability of the system as an electrochemical supercapacitor. A qualitative interpretation of the enhancement is provided. Fourier transform infrared (FTIR), X-ray diffraction and scanning electron microscopy techniques were employed for characterization of the electrode. (author)

  16. Corrosion behavior of iron and nickel base alloys under solid oxide fuel cell exposure conditions

    Energy Technology Data Exchange (ETDEWEB)

    Ziomek-Moroz, M.; Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.

    2006-03-01

    Topography and phase composition of the scales formed on commercial ferritic stainless steels and experimental low CTE nickel-based alloys were studied in atmospheres simulating solid oxide fuel cell (SOFC) environments. The materials were studied under dual environment conditions with air on one side of the sample and carbon monoxide on the other side at 750°C. Surface characterization techniques, such as scanning electron microscopy and X-ray diffraction analysis were used in this study.

  17. Characterisation of an Advanced Nickel Based Superalloy Post Cold Work by Swaging

    Directory of Open Access Journals (Sweden)

    Martin R. Bache

    2016-03-01

    Full Text Available Cylindrical bars of the advanced nickel based superalloy RR1000 were subjected to swaging to induce approximately 30% cold work. Grain size analysis demonstrated a distinct modification to the microstructure whilst electron back scattered diffraction (EBSD measurements confirmed the evolution of a relatively strong <111> texture parallel with the longitudinal bar axis. Intragranular strain damage was identified. The effects of the swaging on bulk mechanical properties are illustrated across a range of test temperatures.

  18. FSW : UN PROCEDE DE SOUDAGE POUR LES ALLIAGES D'ALUMINIUM DE FONDERIE

    OpenAIRE

    ZIMMER-CHEVRET, Sandra; GUYOMARD, Claude; Langlois, Laurent; BIGOT, Régis; Martin, Patrick

    2009-01-01

    L'étude présentée concerne la réalisation d'un démonstrateur mettant en évidence le potentiel du procédé de soudage par friction malaxage ( FSW) pour la reconception et la réalisation de pièce en alliages d'aluminium de fonderie. Le potentiel du FSW vient en grande partie du fait que la matière n'atteint pas la fusion lors de l'élaboration de la soudure. Ceci permet notamment de souder des alliages sensibles à la fissuration à chaud et de réaliser des assemblages hétérogènes. La reconception ...

  19. FSW : UN PROCEDE DE SOUDAGE POUR LES ALLIAGES D’ALUMINIUM DE FONDERIE

    OpenAIRE

    ZIMMER-CHEVRET, Sandra; LAYE, Julien; GUYOMARD, Claude; Langlois, Laurent; BIGOT, Régis; Martin, Patrick

    2009-01-01

    L’étude présentée concerne la réalisation d’un démonstrateur mettant en évidence le potentiel du procédé de soudage par friction malaxage ( FSW) pour la reconception et la réalisation de pièce en alliages d’aluminium de fonderie. Le potentiel du FSW vient en grande partie du fait que la matière n’atteint pas la fusion lors de l’élaboration de la soudure. Ceci permet notamment de souder des alliages sensibles à la fissuration à chaud et de réaliser des assemblages hétérogènes. La reconception ...

  20. THE ROLE OF NIOBIUM IN NICKEL-BASED SUPERALLOYS AND CHARACTERIZATION OF PM ALLOY EP741NP

    Institute of Scientific and Technical Information of China (English)

    T. Carneiro; J. Radavich; D. Furrer

    2005-01-01

    The role of niobium in nickel-based superalloys is reviewed. The importance of niobium as a strengthener is discussed. New developments in nickel-based superalloys are also briefly mentioned, including some results that show improved resistance to sulfidation by niobium. Research results from a current program on the role of niobium in the Russian powder metallurgy alloy EP741NP are presented. Future research plans on the role of niobium in superalloys are also discussed.

  1. The strengthening mechanism of a nickel-based alloy after laser shock processing at high temperatures

    Directory of Open Access Journals (Sweden)

    Yinghong Li, Liucheng Zhou, Weifeng He, Guangyu He, Xuede Wang, Xiangfan Nie, Bo Wang, Sihai Luo and Yuqin Li

    2013-01-01

    Full Text Available We investigated the strengthening mechanism of laser shock processing (LSP at high temperatures in the K417 nickel-based alloy. Using a laser-induced shock wave, residual compressive stresses and nanocrystals with a length of 30–200 nm and a thickness of 1 μm are produced on the surface of the nickel-based alloy K417. When the K417 alloy is subjected to heat treatment at 900 °C after LSP, most of the residual compressive stress relaxes while the microhardness retains good thermal stability; the nanocrystalline surface has not obviously grown after the 900 °C per 10 h heat treatment, which shows a comparatively good thermal stability. There are several reasons for the good thermal stability of the nanocrystalline surface, such as the low value of cold hardening of LSP, extreme high-density defects and the grain boundary pinning of an impure element. The results of the vibration fatigue experiments show that the fatigue strength of K417 alloy is enhanced and improved from 110 to 285 MPa after LSP. After the 900 °C per 10 h heat treatment, the fatigue strength is 225 MPa; the heat treatment has not significantly reduced the reinforcement effect. The feature of the LSP strengthening mechanism of nickel-based alloy at a high temperature is the co-working effect of the nanocrystalline surface and the residual compressive stress after thermal relaxation.

  2. A concept for the EQ coating system for nickel-based superalloys

    Science.gov (United States)

    Kawagishi, K.; Sato, A.; Harada, H.

    2008-07-01

    Nickel-based single-crystal superalloys with high concentrations of refractory elements are prone to generate a diffusion layer called a secondary reaction zone (SRZ) beneath their bond coating during long exposure to high temperatures. The SRZ causes a reduction of the load-bearing cross section and it is detrimental to the creep properties of thin-walled turbine airfoils. In this study, a new bond coat system, “EQ coating,” which is thermodynamically stable and suppresses SRZ has been proposed. Diffusion couples of coating materials and substrate alloys were made and heat treated at 1,100°C for 300 h and 1,000 h. Cyclic oxidation examinations were carried out at 1,100°C in air and the oxidation properties of EQ coating materials were discussed. High-velocity frame-sprayed EQ coatings designed for second-generation nickel-based superalloys were deposited on fourth-and fifth-generation nickel-based superalloys, and the stability of the microstructure at the interface and creep property of the coating system were investigated.

  3. Study of alumina-trichite reinforcement of a nickel-based matric by means of powder metallurgy

    Science.gov (United States)

    Walder, A.; Hivert, A.

    1982-01-01

    Research was conducted on reinforcing nickel based matrices with alumina trichites by using powder metallurgy. Alumina trichites previously coated with nickel are magnetically aligned. The felt obtained is then sintered under a light pressure at a temperature just below the melting point of nickel. The halogenated atmosphere technique makes it possible to incorporate a large number of additive elements such as chromium, titanium, zirconium, tantalum, niobium, aluminum, etc. It does not appear that going from laboratory scale to a semi-industrial scale in production would create any major problems.

  4. Corrosion and mechanical property at high temperature of nickel based alloy for VHTR

    International Nuclear Information System (INIS)

    Using a very high temperature reactor (VHTR), it is conceptually and practically possible to generate highly efficient electricity and produce massive hydrogen among generation IV nuclear power plants. The structural material for an intermediate heat exchanger (IHX) is exposed to high temperature of up to 950 .deg. C. In this harsh environment, nickel-based alloys such as Alloy 617 and Haynes 230 are considered as promising candidate materials for IHX material owing to their excellent creep resistances at high temperature. However, high-temperature degradation cannot be avoided even for nickel-based alloy. Helium which inevitably includes impurities such as H2, CH4, H2O and CO is used as a coolant in a VHTR. Material degradation is aggravated by corrosion under an impure helium environment, which is one of the main obstacles to overcome for the application and successful long-term operation of a VHTR. A review of the thermodynamics indicates which reactions are available on the surface of the materials among oxidation, carburization and decarburization, but it does not give US the kinetic preference. This kinetic preference can induce localized corrosion, kinetic irreversibility and long-term material instability leading to material degradation. In addition to a long-term corrosion test under a VHTR coolant environment, the development of new alloys superior to commercial nickel-based alloy also give way to the successful establishment of a VHTR. Commercial nickel-based wrought alloy is strengthened by a solid solution and precipitation hardening mechanism in a wide temperature range of 500 to 900 .deg. C. The γ' significantly contributes to the strengthening by locking dislocation motion by an antiphase boundary at an intermediate temperature range of 700 to 800 .deg. C, but is no longer stable above this temperature range. However, the material for an IHX needs to fulfill the mechanical property requirements in a narrow and very high temperature range of 850 to

  5. Development of novel nanocomposite adsorbent based on potassium nickel hexacyanoferrate-loaded polypropylene fabric.

    Science.gov (United States)

    Bondar, Yuliia; Kuzenko, Svetlana; Han, Do-Hung; Cho, Hyun-Kug

    2014-01-01

    A nanocomposite adsorbent based on potassium nickel hexacyanoferrate-loaded polypropylene fabric was synthesized for selective removal of Cs ions from contaminated waters by a two-stage synthesis: radiation-induced graft polymerization of acrylic acid monomer onto the nonwoven polypropylene fabric surface with subsequent in situ formation of potassium nickel hexacyanoferrate (KNiHCF) nanoparticles within the grafted chains. Data of scanning electron microscopy, X-ray diffraction, and Fourier transform infrared spectroscopy confirmed the formation of KNiHCF homogeneous phase on the fabric surface, which consisted of crystalline cubic-shaped nanoparticles (70 to 100 nm). The efficiency of the synthesized adsorbent for removal of cesium ions was evaluated under various experimental conditions. It has demonstrated a rapid adsorption process, high adsorption capacity over a wide pH range, and selectivity in Cs ion removal from model solutions with high concentration of sodium ions. PMID:24725367

  6. Rare-earth oxides promoted nickel based catalysts for steam reforming

    International Nuclear Information System (INIS)

    Full text: The effect of ceria, samaria and praseodymia as promoters for nickel based catalysts for the steam reforming of methane has been studied. The catalysts, prepared by a two-step impregnation method, showed significant enhancement of activity for methane steam reforming. The activity increased linearly with increased loading of the rare-earth oxides. The positive effect of the rare-earth oxides on the steam reforming activity decreased as CeO2>Pr2O3>Sm2O3. The ceria-containing catalysts exhibited excellent anti-coking ability comparable to that of advanced commercial catalysts. This was explained in terms of the larger adsorption of water on the surface of ceria and the resulting relatively high rates of carbon gasification. The selectivity of the nickel-ceria catalysts to hydrogen and carbon dioxide production during methane steam re-forming was also significantly improved due to the increase of importance of the water gas shift reaction

  7. Polymer nanocomposites based on polyamide 12 filled with nickel and copper nanoparticles

    Science.gov (United States)

    Shapoval, E. S.; Zuev, V. V.

    2014-05-01

    The method for producing nanoscale nickel particles (particle diameter 20-30 nm) protected from oxidation thin carbon shell (1-2 nm) was developed. The polymer nanocomposites based on PA 12 matrix filled with filled with 0.1 to 1 wt. % nickel nanoparticles were synthesized by in situ polymerization. The tensile properties of polymer composites (Young's modulus, ultimate strength) were increased on 15-20% compared to the neat polymer. Also this article reports the findings of an investigation of a synthetic route for a synthesis a size-controllable molecularly capped copper nanoparticles. At using copper nanoparticles as filler the mechanical properties became worse by about 5-10% as compared PA12. Thus, needs the search of optimal way to modification of PA 12 matrix with copper nanoparticles.

  8. Functional nickel-based deposits synthesized by focused beam induced processing

    Science.gov (United States)

    Córdoba, R.; Barcones, B.; Roelfsema, E.; Verheijen, M. A.; Mulders, J. J. L.; Trompenaars, P. H. F.; Koopmans, B.

    2016-02-01

    Functional nanostructures fabricated by focused electron/ion beam induced processing (FEBIP/FIBIP) open a promising route for applications in nanoelectronics. Such developments rely on the exploration of new advanced materials. We report here the successful fabrication of nickel-based deposits by FEBIP/FIBIP using bis(methyl cyclopentadienyl)nickel as a precursor. In particular, binary compounds such as nickel oxide (NiO) are synthesized by using an in situ two-step process at room temperature. By this method, as-grown Ni deposits transform into homogeneous NiO deposits using focused electron beam irradiation under O2 flux. This procedure is effective in producing highly pure NiO deposits with resistivity of 2000 Ωcm and a polycrystalline structure with face-centred cubic lattice and grains of 5 nm. We demonstrate that systems based on NiO deposits displaying resistance switching and an exchange-bias effect could be grown by FEBIP using optimized parameters. Our results provide a breakthrough towards using these techniques for the fabrication of functional nanodevices.

  9. Nickel laterites, origin and climate

    OpenAIRE

    Thorne, Robert L.

    2011-01-01

    Nickel laterites account for ?40 % of global nickel production and contain 60 % of the world's total land based nickel resources. Despite the importance of these deposits published studies, detailing their morphology and formation processes are relatively few and the interaction of variables responsible for the formation of different nickel laterites are poorly understood. To better understand the process of nickel laterite formation, the Caldag and Bitincke paleodeposits were studied and...

  10. Elaboration et caractérisation d'alliages de type Ti-Nb-X (X = O, N pour des applications biomédicales Synthesis and characterisation of Ti-Nb-X (X = O, N alloys for biomedical application

    Directory of Open Access Journals (Sweden)

    Ramarolahy A.

    2013-11-01

    Full Text Available Dans cette étude, trois alliages de titane β-métastables de composition Ti-27Nb, Ti-24Nb-0.5N et Ti-24Nb-0.5O ont été élaborés par fusion. Ces trois alliages présentent des propriétés superélastiques lors des essais de traction. Des essais de traction in-situ sous rayonnement synchrotron nous ont permis de monter que cette superélasticité est due à une transformation martensitique réversible β → α” bien connue pour deux alliages alors que celui contenant de l'oxygène présente un comportement moins conventionnel. Les températures caractéristiques (MS, MF de la transformation martensitique β (austénite vers α” (martensite et celles (AS, AF de la transformation inverse α” vers β ont aussi été déterminées par des essais mécaniques dynamiques. Ces températures caractéristiques augmentent linéairement avec la contrainte externe et cette augmentation suit la relation de Clausius Clapeyron. Ti-Nb based alloys are well known to their good mechanical properties, shape memory effect, superelasticity, as well as good biocompatibility. Our study is focused on the improvement of their mechanical properties by adding alloying element such as oxygen or nitrogen. Superelasticity was drastically improved by addition of a few amount (0.5 at % of oxygen or nitrogen. Martensitic transformation between the β parent phase (austenite and α” product phase (martensite, responsible for the superelastic property, has been extensively studied by Dynamic Mechanical Analysis (DMA and in-situ tensile test under X-ray synchrotron diffraction.

  11. Nickel Electroplating

    Institute of Scientific and Technical Information of China (English)

    Toru Murakami; Yasuo Uchikoshiki; Kazutoshi Komori

    2004-01-01

    Nickel electroplating has been used practically for decades, is easy to plate, but there is an unknown interest in it.Nickel electroplating as a basis of surface treatment is shown practically from basics to the applied electronics use. At first the basics of nickel electroplating, for example, purpose, use, merit & demerit, nickel plating solution, current efficiency,limiting current density, additional agents and their behaviors are surveyed. And the points of nickel deposition already practically used such as decorative nickel plating, satin nickel plating and functional nickel plating, which has very high throwing power and has been used for electronics, are described in detail.

  12. Nickel Electroplating

    Institute of Scientific and Technical Information of China (English)

    ToruMurakami; YasuoUchikoshiki; KazutoshiKomori

    2004-01-01

    Nickel electroplating has been used practically for decades, is easy to plate, but there is an unknown interest in it. Nickel electroplating as a basis of surface treatment is shown practically from basics to the applied electronics use. At first the basics of nickel electroplating, for example, purpose, use, merit & demerit, nickel plating solution, current efficiency, limiting current density, additional agents and their behaviors are surveyed. And the points of nickel deposition already practically used such as decorative nickel plating, satin nickel plating and functional nickel plating, which has very high throwing power and has been used for electronics, are described in detail.

  13. Soudage homogène MIG de l'alliage d'aluminium 6061 MIG homogeneous welding of 6061 aluminium alloy

    OpenAIRE

    Benoit Alexandre; Paillard Pascal; Baudin Thierry; Mottin Jean-Baptiste

    2013-01-01

    Le soudage homogène (métal d'apport identique au métal de base) de l'alliage d'aluminium 6061 avec un procédé dit semi-automatique (MIG) n'a jamais été reporté jusqu'à maintenant dans la littérature. Nous montrons ici que l'utilisation d'un dérivé du procédé de soudage MIG, le MIG CMT (Cold Metal Transfer) permet d'obtenir des cordons de soudures sains (sans fissuration à chaud). De plus des traitements thermiques ont permis de retrouver partiellement ou de restaurer totalement les propriétés...

  14. Morphology and Magnetic Properties of Electrodeposited Iron and Nickel Based Alloy Foils

    Institute of Scientific and Technical Information of China (English)

    GUO Zhan-cheng; LIU Mei-feng; SUN Chun-wen; LIU Yu-xing; LU Wei-chang

    2004-01-01

    An alternative to conventional process for the preparation of soft magnetic metal foils of Fe, Fe-Ni, Fe-Co and Fe-Ni-Co by electroforming was described. The microstructure and magnetic properties were observed. The results showed that the crystal size of the iron-based alloy foil is less than 10 μm, while that of nickel-based alloy foil is about 2 μm. Moreover, the electroformed Fe-Ni foil has better magnetic properties than the conventional milled permalloy 1J79 foil.

  15. Weldability and Microstructure of Nickel-Silicon Based Alloys

    Institute of Scientific and Technical Information of China (English)

    LIU Qing-cai; LIU Yi; YANG Jian; J.W.Newkirk; ZHANG Shan-hong

    2006-01-01

    The NiSix based alloy typically has poor weldability due to its lower ductility. A limited amount of work has been performed on the weldability of NiSix based alloys. Therefore, the effect of heat treatment and welding parameters on weldability of the alloys, and the relationship between the weldability and microstructure were studied. The results show that the as-cast Ni-Si-Nb-B alloy (Ni 76.5%, Si 20%, Nb 3%, and B 0.5%) could be successfully welded after preheating at 600 ℃. The welding procedure should be performed on the alloys before any heat treatment and a preheating at 600 ℃ should be used. The fusion zone is harder than the matrix due to a large amount of γ phase and a finer microstructure. The cracks are predominantly intergranular in heat affected zone and associated with the needle-like γ phase. The heat treatment before welding increases the tendency of cracking in the fusion zone.

  16. Potassium Sodium Niobate-Based Lead-Free Piezoelectric Multilayer Ceramics Co-Fired with Nickel Electrodes

    Directory of Open Access Journals (Sweden)

    Shinichiro Kawada

    2015-11-01

    Full Text Available Although lead-free piezoelectric ceramics have been extensively studied, many problems must still be overcome before they are suitable for practical use. One of the main problems is fabricating a multilayer structure, and one solution attracting growing interest is the use of lead-free multilayer piezoelectric ceramics. The paper reviews work that has been done by the authors on lead-free alkali niobate-based multilayer piezoelectric ceramics co-fired with nickel inner electrodes. Nickel inner electrodes have many advantages, such as high electromigration resistance, high interfacial strength with ceramics, and greater cost effectiveness than silver palladium inner electrodes. However, widely used lead zirconate titanate-based ceramics cannot be co-fired with nickel inner electrodes, and silver palladium inner electrodes are usually used for lead zirconate titanate-based piezoelectric ceramics. A possible alternative is lead-free ceramics co-fired with nickel inner electrodes. We have thus been developing lead-free alkali niobate-based multilayer ceramics co-fired with nickel inner electrodes. The normalized electric-field-induced thickness strain (Smax/Emax of a representative alkali niobate-based multilayer ceramic structure with nickel inner electrodes was 360 pm/V, where Smax denotes the maximum strain and Emax denotes the maximum electric field. This value is about half that for the lead zirconate titanate-based ceramics that are widely used. However, a comparable value can be obtained by stacking more ceramic layers with smaller thicknesses. In the paper, the compositional design and process used to co-fire lead-free ceramics with nickel inner electrodes are introduced, and their piezoelectric properties and reliabilities are shown. Recent advances are introduced, and future development is discussed.

  17. Isothermal Low Cycle Fatigue of Uncoated and Coated Nickel-Base Superalloys

    International Nuclear Information System (INIS)

    High strength nickel-base superalloys have been used in turbine blades for many years because of their superior performance at high temperatures. However, the superalloys have limited oxidation and corrosion resistance and to solve this problem, protective coatings are deposited on the surface of the superalloys. The positive effect of coatings is based on protecting the surface zone in contact with hot gas atmosphere with elements like aluminium, chromium, which form a thermodynamically stable oxide layer that acts as a diffusion barrier to slow down the reaction between the substrate material and the aggressive environment. There are also other degradation mechanisms that affect nickel-base superalloys such as aging of microstructure, fatigue and creep. Long-term aging in metallic coating results in the changes of mechanical properties due to the significant interdiffusion of the main alloying elements between substrate and coatings. However, application of the coatings has mechanical side effects, the significance of which is not yet fully investigated. This work covers a study on the fatigue behaviour of a polycrystalline, IN792. and two single crystal nickel-base superalloys, CMSX-4 and SCB, coated with three different coatings. an overlay coating AMDRY997, a platinum aluminide modified diffusion coating RT22 and an innovative coating with an interdiffusion harrier of NiW called IC1, under low cycle fatigue loading conditions. Both low cycle fatigue properties, cyclic strain and stress response and fracture behaviour of the uncoated, coated and long-term aged coated specimens are presented. The main conclusions are that at 500 deg C the presence of the coatings have, in most cases, reduced the fatigue lives of the nickel-base substrates while at 900 deg C the coatings do improve the fatigue lives of the superalloys except RT22 coated on some superalloys and under certain test conditions. The reduction of the fatigue life at 500 deg C can be related to early

  18. Effect of cold work on initiation stage crack growth rate of nickel based alloys

    International Nuclear Information System (INIS)

    To investigate the effect of cold work on initiation stage crack growth rates of nickel based alloy, initiation stage crack growth rates were measured for simulated PWR primary water conditions using flat type specimens which were prepared from three different heats of alloy 600 and then 20 and 40% cold worked. Almost all data showed the stress had an increasing linear dependency on crack growth rate ; however there was some scattering of data and some materials showed a different tendency. Since yield strength was increased by cold work, for the same stress, the initiation stage crack growth rates were restrained or were not changed significantly by cold work. (author)

  19. Morphological evolution of γ precipitates in a nickel-based superalloy during various solution treatments

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    The morphological evolution of the γ' phase in nickel-based superalloy жc6y during various solution heat treatments was investigated. The significant changes of the γ' precipitates were observed in the solution-treated samples. The coarsening and dissolution of γ' phase simulta-neously occurred at intermediate temperatures. In some areas, the primary precipitates became blunt and the adjacent ones were intercon-nected with each other via a diffuse neck, indicating a coarsening process of the primary γ' popu...

  20. Copper-Based Ultrathin Nickel Nanocone Films with High-Efficiency Dropwise Condensation Heat Transfer Performance.

    Science.gov (United States)

    Zhao, Ye; Luo, Yuting; Zhu, Jie; Li, Juan; Gao, Xuefeng

    2015-06-10

    We report a type of copper-based ultrathin nickel nanocone films with high-efficiency dropwise condensation heat transfer (DCHT) performance, which can be fabricated by facile electrodeposition and low-surface-energy chemistry modification. Compared with flat copper samples, our nanosamples show condensate microdrop self-propelling (CMDSP) function and over 89% enhancement in the DCHT coefficient. Such remarkable enhancement may be ascribed to the cooperation of surface nanostructure-induced CMDSP function as well as in situ integration and ultrathin nature of nanofilms. These findings are very significant to design and develop advanced DCHT materials and devices, which help improve the efficiency of thermal management and energy utilization.

  1. Evolution of precipitate in nickel-base alloy 718 irradiated with argon ions at elevated temperature

    Science.gov (United States)

    Jin, Shuoxue; Luo, Fengfeng; Ma, Shuli; Chen, Jihong; Li, Tiecheng; Tang, Rui; Guo, Liping

    2013-07-01

    Alloy 718 is a nickel-base superalloy whose strength derives from γ'(Ni3(Al,Ti)) and γ″(Ni3Nb) precipitates. The evolution of the precipitates in alloy 718 irradiated with argon ions at elevated temperature were examined via transmission electron microscopy. Selected-area electron diffraction indicated superlattice spots disappeared after argon ion irradiation, which showing that the ordered structure of the γ' and γ″ precipitates became disordered. The size of the precipitates became smaller with the irradiation dose increasing at 290 °C.

  2. Nucleation mechanism of a nickel-base superalloy during dynamic recrystallization

    Institute of Scientific and Technical Information of China (English)

    Shuai WANG; Lei WANG; Yang LIU; Guohua XU; Beijiang ZHANG; Guangpu ZHAO

    2011-01-01

    Hot compression test was carried out at 1000 ℃ to investigate the dynamic recrystallization nucleation mechanism of a nickel-base superalloy.It was found that the bulging of original grain boundaries was inhibited by carbides and deformation twins at the boundaries.Recrystallized nuclei evolved from the subgrains of dislocation reconfiguration along original grain boundaries,and the growth of the potential nuclei was carried out by the coalescence of subgrains.The necklace structure of recrystallized grains along original grain boundaries was attributed to the strain gradient from grain boundary to grain interior.

  3. Precipitate Contribution to the Acoustic Nonlinearity in Nickel-Based Superalloy

    Institute of Scientific and Technical Information of China (English)

    Chung-Seok KIM; Cliff J.LISSENDEN

    2009-01-01

    The influence of γ' precipitate on the acoustic nonlinearity is investigated for a nickel-based superalloy,which is subjected to creep deformation.During creep deformation,the cuboidal γ' precipitate is preferentially coarsened in a direction perpendicular to the applied stress axis.The length and shape factor of the γ' precipitate increase with creep time.The increase of relative acoustic nonlinearity with increasing fraction of creep life is discussed in relation to the rafting of γ' precipitate,which is closely related to the scattering and distortion of the acoustic wave.

  4. SOLIDIFICATION OF NICKEL-BASED SINGLE CRYSTAL SUPERALLOY BY ELECTRIC FIELD

    Institute of Scientific and Technical Information of China (English)

    Y.S. Yang; X.H. Feng; G.F. Cheng; Y.J. Li; Z.Q. Hu

    2005-01-01

    The crystal growth of a nickel-based single crystal superalloy DD3 was researched via controlled directional solidification under the action of a DC electric field. The cellular or dendrite spacing of the single crystal superalloy is refined and microsegregation of alloying elements Al,Ti, Mo and W, is reduced by the electric field. The electric field decreases the interface stability and reduces the critical growth rate of the cellular-dendritic translation because of Thomson effect and Joule heating. The precipitation of the γ' phase is more uniform and the size of the γ'phase is smaller with the electric field than that without the electric field.

  5. Interface reaction between nickel-base self-fluxing alloy coating and steel substrate

    Science.gov (United States)

    Otsubo, F.; Era, H.; Kishitake, K.

    2000-06-01

    The interface reaction between a nickel-base, self-fluxing alloy coating and a steel substrate has been investigated to examine the formation of “pores,” which are observed along the interface of used boiler tubes. It was found that lumpy precipitates form along the interface instead of pores after heating at high temperatures and that the precipitates are of Fe2B boride. The adhesion strength of the coating is not decreased by the formation of Fe2B precipitates along the interface because of the increase of the adhesion due to interdiffusion.

  6. Characterisation of oxidation and oxide layers of nickel-base superalloys at high temperature

    International Nuclear Information System (INIS)

    Nickel-base superalloys are considered as materials for several key components in a very high temperature gas-cooled reactor. The high temperature properties of those alloys such as creep and creep-fatigue strongly depend on characteristics of surface oxide layer. Therefore, in the present study, the oxidation behaviours of several nickel-base superalloys such as Alloy 617, Haynes 214 and Haynes 230 were investigated at 900 deg C and 1100 deg C in air and helium environments. Also, to understand the surface oxidation process, oxide layers were analysed by XRD, XPS and EDX. The results showed that the oxidation behaviours were strongly depended on the stability of the surface oxides. In case of Alloy 617 and Haynes 230, Cr2O3 was dominantly formed on the surface, and the weight increased significantly due to oxidation at the initial stage, but followed by a decrease due to volatilization of Cr2O3 layer, especially at 1100 deg C. Also, the partitioning of other minor alloying elements into the surface layer was observed but disappeared after long-term exposure. On the other hand, after forming transient phases like NiO and NiCr2O4, stable α-Al2O3 layer was dominantly formed later on the surface of Haynes 214, and the weight gain eventually reached to plateau. Based on the weight loss measurement and XRD analysis, the oxidation resistance of the alloys was discussed. (authors)

  7. Dendritic growth and crystalline quality of nickel-base single grains

    Science.gov (United States)

    Siredey, Nathalie; Boufoussi, M'Bareck; Denis, Sabine; Lacaze, Jacques

    1993-05-01

    It is a usual observation that subgrains exist in nickel-base single grain components solidified by the lost wax process. The associated misorientations are generally small, but they can eventually lead to casting defects in the case of highly complex mold shapes. This work presents an attempt to relate the formation of subgrain boundaries with the development of the dendritic solidification microstructure. Experimental investigations have been undertaken on cast components made of AM1 nickel-base superalloy designed for high temperature turbine blades. Single grains were obtained by means of a grain selector at the bottom of each part. Metallographic observations have been made to characterize the dendritic array, together with gamma diffraction to measure the crystalline quality of the material and X-ray topography for mapping of misorientations on a dendritic scale. Small misorientations between dendrite stems have been found at the upper end of the selector which lead to the formation of subgrains. Moreover, during the growth process, the total mosaicity of the material increases, firstly as a consequence of an increase in the misorientations between subgrains, and secondly because of a decrease of the internal quality of each subgrain. It is proposed that misorientations are due to thermomechanical stresses which build up during λ' precipitation at temperatures slightly below the solidus temperature of the alloy.

  8. Dendritic growth and crystalline quality of nickel-base single grains

    Energy Technology Data Exchange (ETDEWEB)

    Siredey, N. (Lab. de Science et Genie des Materiaux Metalliques, Ecole des Mines, 54 - Nancy (France)); Boufoussi, M.B. (Lab. de Science et Genie des Materiaux Metalliques, Ecole des Mines, 54 - Nancy (France)); Denis, S. (Lab. de Science et Genie des Materiaux Metalliques, Ecole des Mines, 54 - Nancy (France)); Lacaze, J. (Lab. de Science et Genie des Materiaux Metalliques, Ecole des Mines, 54 - Nancy (France))

    1993-05-01

    It is a usual observation that subgrains exist in nickel-base single grain components solidified by the lost wax process. The association misorientations are generally small, but they can eventually lead to casting defects in the case of highly complex mold shapes. This work presents and attempt to relate the formation of subgrain boundaries with the development of the dendritic solidification microstructure. Experimental investigations have been undertaken on cast components made of AM1 nickel-base superalloy designed for high temperature turbine blades. Single grains were obtained by means of a grain selector at the bottom of each part. Metallographic observations have been made to characterize the dendritic array, together with gamma diffraction to measure the crystalline quality of the material and X-ray topography for mapping of misorientations on a dendritic scale. Small misorientations between dendrite stems have been found at the upper end of the selector which lead to the formation of subgrains. Moreover, during the growth process, the total mosaicity of the material increases, firstly as a consequence of an increase in the misorientations between subgrains, and secondly because of the decrease of the internal quality of each subgrain. It is proposed that misorientations are due to thermomechanical stresses which build up during [gamma]' precipitation at temperatures slightly below the solidus temperature of the alloy. (orig.)

  9. Synergistic effect of rhenium and ruthenium in nickel-based single-crystal superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Yu, X.X. [Department of Physics, Tsinghua University, Beijing 100084 (China); Department of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Wang, C.Y., E-mail: cywang@mail.tsinghua.edu.cn [Department of Physics, Tsinghua University, Beijing 100084 (China); Central Iron and Steel Research Institute, Beijing 100081 (China); Zhang, X.N. [Institute of Microstructure and Property of Advanced Materials, Beijing University of Technology, Beijing 100124 (China); Yan, P. [Central Iron and Steel Research Institute, Beijing 100081 (China); Zhang, Z., E-mail: zezhang@zju.edu.cn [State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China)

    2014-01-05

    Highlights: • Re and Ru synergistic effects in nickel-based superalloys are investigated. • The Al site occupation of Re atom in the γ′ phase is observed directly. • The addition of Ru results in the repartitioning of Re to γ phase. -- Abstract: The microstructures of ternary Ni–Al–Re and quaternary Ni–Al–Re–Ru single-crystal alloys were investigated at atomic and electronic levels to clarify the synergistic effect of Re and Ru in nickel-based single-crystal superalloys. In the Ni–Al–Re alloy, it was directly observed that Re atom occupied the Al site of γ′ phase. In the Ni–Al–Re–Ru alloy, the mechanisms of Re repartition between γ and γ′ phases were proposed. In the dendritic cores, high concentrations of Re exceeded the solubility limit of γ′ phase and partitioned to γ phase, which led to the homogenization. In the interdendritic regions, Ru resulted in the repartitioning of Re to γ phase which was proved by transmission electron microscopy and first-principles calculations.

  10. Optical modeling of nickel-base alloys oxidized in pressurized water reactor

    Energy Technology Data Exchange (ETDEWEB)

    Clair, A. [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS, Universite de Bourgogne, 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France); Foucault, M.; Calonne, O. [Areva ANP, Centre Technique Departement Corrosion-Chimie, 30 Bd de l' industrie, BP 181, 71205 Le Creusot (France); Finot, E., E-mail: Eric.Finot@u-bourgogne.fr [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS, Universite de Bourgogne, 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France)

    2012-10-01

    The knowledge of the aging process involved in the primary water of pressurized water reactor entails investigating a mixed growth mechanism in the corrosion of nickel-base alloys. A mixed growth induces an anionic inner oxide and a cationic diffusion parallel to a dissolution-precipitation process forms the outer zone. The in situ monitoring of the oxidation kinetics requires the modeling of the oxide layer stratification with the full knowledge of the optical constants related to each component. Here, we report the dielectric constants of the alloys 600 and 690 measured by spectroscopic ellipsometry and fitted to a Drude-Lorentz model. A robust optical stratification model was determined using focused ion beam cross-section of thin foils examined by transmission electron microscopy. Dielectric constants of the inner oxide layer depleted in chromium were assimilated to those of the nickel thin film. The optical constants of both the spinels and extern layer were determined. - Highlights: Black-Right-Pointing-Pointer Spectroscopic ellipsometry of Ni-base alloy oxidation in pressurized water reactor Black-Right-Pointing-Pointer Measurements of the dielectric constants of the alloys Black-Right-Pointing-Pointer Optical simulation of the mixed oxidation process using a three stack model Black-Right-Pointing-Pointer Scattered crystallites cationic outer layer; linear Ni-gradient bottom layer Black-Right-Pointing-Pointer Determination of the refractive index of the spinel and the Cr{sub 2}O{sub 3} layers.

  11. Solid particle erosion of steels and nickel based alloys candidates for USC steam turbine blading

    Energy Technology Data Exchange (ETDEWEB)

    Cernuschi, Federico; Guardamagna, Cristina; Lorenzoni, Lorenzo [ERSE SpA, Milan (Italy); Robba, Davide [CESI, Milan (Italy)

    2010-07-01

    The main objective of COST536 Action is to develop highly efficient steam power plant with low emissions, from innovative alloy development to validation of component integrity. In this perspective, to improve the operating efficiency, materials capable of withstanding higher operating temperatures are required. For the manufacturing of components for steam power plants with higher efficiency steels and nickel-based alloys with improved oxidation resistance and creep strength at temperature as high as 650 C - 700 C have to be developed. Candidate alloys for manufacturing high pressure steam turbine diaphragms, buckets, radial seals and control valves should exhibit, among other properties, a good resistance at the erosion phenomena induced by hard solid particles. Ferric oxide (magnetite) scales cause SPE by exfoliating from boiler tubes and steam pipes (mainly super-heaters and re-heaters) and being transported within the steam flow to the turbine. In order to comparatively study the erosion behaviour of different materials in relatively short times, an accelerated experimental simulation of the erosion phenomena must be carried out. Among different techniques to induce erosion on material targets, the use of an air jet tester is well recognised to be one of the most valid and reliable. In this work the results of SPE comparative tests performed at high temperatures (550 C, 600 C and 650 C) at different impaction angles on some steels and nickel based alloys samples are reported. (orig.)

  12. Numerical modeling of microstructure evolution during laser additive manufacturing of a nickel-based superalloy

    International Nuclear Information System (INIS)

    A multi-scale model that combines the finite element method and stochastic analysis is developed to simulate the evolution of the microstructure of an Nb-bearing nickel-based superalloy during laser additive manufacturing solidification. Through the use of this model, the nucleation and growth of dendrites, the segregation of niobium (Nb) and the formation of Laves phase particles during the solidification are investigated to provide the relationship between the solidification conditions and the resultant microstructure, especially in the morphology of Laves phase particles. The study shows that small equiaxed dendrite arm spacing under a high cooling rate and low temperature gradient to growth rate (G/R) ratio is beneficial for forming discrete Laves phase particles. In contrast, large columnar dendrite arm spacing under a low cooling rate and high G/R ratio tends to produce continuously distributed coarse Laves phase particles, which are known to be detrimental to mechanical properties. In addition, the improvement of hot cracking resistance by controlling the morphology of Laves phase particles is discussed by analyzing the cracking pattern and microstructure in the laser deposited material. This work provides valuable understanding of solidification microstructure development in Nb-bearing nickel-based superalloys, like IN 718, during laser additive manufacturing and constitutes a fundamental basis for controlling the microstructure to minimize the formation of deleterious Laves phase particles

  13. Prediction of recrystallisation in single crystal nickel-based superalloys during investment casting

    Directory of Open Access Journals (Sweden)

    Panwisawas Chinnapat

    2014-01-01

    Full Text Available Production of gas turbines for jet propulsion and power generation requires the manufacture of turbine blades from single crystal nickel-based superalloys, most typically using investment casting. During the necessary subsequent solution heat treatment, the formation of recrystallised grains can occur. The introduction of grain boundaries into a single crystal component is potentially detrimental to performance, and therefore manufacturing processes and/or component geometries should be designed to prevent their occurrence. If the boundaries have very low strength, they can degrade the creep and fatigue properties. The root cause for recrystallisation is microscale plasticity caused by differential thermal contraction of metal, mould and core; when the plastic deformation is sufficiently large, recrystallisation takes place. In this work, numerical and thermo-mechanical modelling is carried out, with the aim of establishing computational methods by which recrystallisation during the heat treatment of single crystal nickel-based superalloys can be predicted and prevented prior to their occurrence. Elasto-plastic law is used to predict the plastic strain necessary for recrystallisation. The modelling result shows that recrystallisation is most likely to occur following 1.5–2.5% plastic strain applied at temperatures between 1000 ∘C and 1300 ∘C; this is validated with tensile tests at these elevated temperatures. This emphasises that high temperature deformation is more damaging than low temperature deformation.

  14. Effect of Heat Treatment Process on Microstructure and Fatigue Behavior of a Nickel-Base Superalloy

    Directory of Open Access Journals (Sweden)

    Peng Zhang

    2015-09-01

    Full Text Available The study of fatigue behaviors for nickel-base superalloys is very significant because fatigue damage results in serious consequences. In this paper, two kinds of heat treatment procedures (Pro.I and Pro.II were taken to investigate the effect of heat treatment on microstructures and fatigue behaviors of a nickel-base superalloy. Fatigue behaviors were studied through total strain controlled mode at 650 °C. Manson-Coffin relationship and three-parameter power function were used to predict fatigue life. A good link between the cyclic/fatigue behavior and microscopic studies was established. The cyclic deformation mechanism and fatigue mechanism were discussed. The results show that the fatigue resistance significantly drops with the increase of total strain amplitudes. Manson-Coffin relationship can well predict the fatigue life for total strain amplitude from 0.5% to 0.8%. The fatigue resistance is related with heat treatment procedures. The fatigue resistance performance of Pro.I is better than that of Pro.II. The cyclic stress response behaviors are closely related to the changes of the strain amplitudes. The peak stress of the alloy gradually increases with the increase of total strain amplitudes. The main fracture mechanism is inhomogeneous deformation and the different interactions between dislocations and γ′ precipitates.

  15. Investigation of the isothermal precipitation behaviour of nickel-base alloys using electrochemical phase extraction

    International Nuclear Information System (INIS)

    Electrochemical phase extraction methods have been developed empirically for the selective separation of the precipitates in metallic materials. A detailed description of the process has been undertaken to allow optimization for various nickel-base alloys. For this part of the investigation, 16 model alloys were prepared as test electrodes and the electrolyte composition was varied over a wide range. The results enabled a series of effects to be explained on the basis of electrochemical data. The large number of test parameters limited the scope of the preliminary experiments and the range of model alloys used. In the nickel-base alloys, titanium carbo-nitride and primary M6C precipitates were identified. During isothermal ageing, M23C6 (except in Alloy KSN), Ni3Al (in INCONEL 617), Laves phases (in Hastelloy X and INCONEL 617), M12C (in HASTELLOY X and INCONEL 617) and α-tungsten (in the tungsten-containing alloys) were precipitated. The precipitation behaviour changed in the alloys investigated from intracrystalline to intercrystalline with increasing ageing temperature. The intracrystalline secondary precipitations affect the microhardness, structure and the solid-solution lattice. (orig.)

  16. Modeling of self-controlling hyperthermia based on nickel alloy ferrofluids: Proposition of new nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Delavari, H. Hamid, E-mail: Hamid.delavari@gmail.com [Institute for Nanoscience and Nanotechnology, Sharif University of Technology, Azadi Avenue, 145888-9694 Tehran (Iran, Islamic Republic of); Department of Physics and Astronomy, Uppsala University, Box 516, SE-75120 Uppsala (Sweden); Madaah Hosseini, Hamid R. [Institute for Nanoscience and Nanotechnology, Sharif University of Technology, Azadi Avenue, 145888-9694 Tehran (Iran, Islamic Republic of); Department of Materials Science and Engineering, Sharif University of Technology, Azadi Avenue, 145888-9694 Tehran (Iran, Islamic Republic of); Wolff, Max, E-mail: Max.wolff@physics.uu.se [Department of Physics and Astronomy, Uppsala University, Box 516, SE-75120 Uppsala (Sweden)

    2013-06-15

    In order to provide sufficient heat without overheating healthy tissue in magnetic fluid hyperthermia (MFH), a careful design of the magnetic properties of nanoparticles is essential. We perform a systematic calculation of magnetic properties of Ni-alloy nanoparticles. Stoner–Wohlfarth model based theories (SWMBTs) are considered and the linear response theory (LRT) is used to extract the hysteresis loop of nickel alloy nanoparticles in alternating magnetic fields. It is demonstrated that in the safe range of magnetic field intensity and frequency the LRT cannot be used for the calculation of the area in the hysteresis for magnetic fields relevant for hyperthermia. The best composition and particle size for self-controlling hyperthermia with nickel alloys is determined based on SWMBTs. It is concluded that Ni–V and Ni–Zn are good candidates for self-controlling hyperthermia. - Highlights: ► Systematic calculation of magnetic properties of Ni-alloy NPs with composition has been performed. ► Optimum composition and particle size for self-controlling hyperthermia (SCH) have been determined. ► Ni–V and Ni–Zn nanoparticles are more appropriate candidates for SCH.

  17. Thermodynamic Considerations of Contamination by Alloying Elements of Remelted End-of-Life Nickel- and Cobalt-Based Superalloys

    Science.gov (United States)

    Lu, Xin; Matsubae, Kazuyo; Nakajima, Kenichi; Nakamura, Shinichiro; Nagasaka, Tetsuya

    2016-06-01

    Cobalt and nickel are high-value commodity metals and are mostly used in the form of highly alloyed materials. The alloying elements used may cause contamination problems during recycling. To ensure maximum resource efficiency, an understanding of the removability of these alloying elements and the controllability of some of the primary alloying elements is essential with respect to the recycling of end-of-life (EoL) nickel- and cobalt-based superalloys by remelting. In this study, the distribution behaviors of approximately 30 elements that are usually present in EoL nickel- and cobalt-based superalloys in the solvent metal (nickel, cobalt, or nickel-cobalt alloy), oxide slag, and gas phases during the remelting were quantitatively evaluated using a thermodynamic approach. The results showed that most of the alloying elements can be removed either in the slag phase or into the gas phase. However, the removal of copper, tin, arsenic, and antimony by remelting is difficult, and they remain as tramp elements during the recycling. On the other hand, the distribution tendencies of iron, molybdenum, and tungsten can be controlled by changing the remelting conditions. To increase the resource efficiency of recycling, preventing contamination by the tramp elements and identifying the alloying compositions of EoL superalloys are significantly essential, which will require the development of efficient prior alloy-sorting systems and advanced separation technologies.

  18. Microstructure of the Nickel-Base Superalloy CMSX-4 Fabricated by Selective Electron Beam Melting

    Science.gov (United States)

    Ramsperger, Markus; Singer, Robert F.; Körner, Carolin

    2016-03-01

    Powder bed-based additive manufacturing (AM) processes are characterized by very high-temperature gradients and solidification rates. These conditions lead to microstructures orders of magnitude smaller than in conventional casting processes. Especially in the field of high performance alloys, like nickel-base superalloys, this opens new opportunities for homogenization and alloy development. Nevertheless, the high susceptibility to cracking of precipitation-hardenable superalloys is a challenge for AM. In this study, electron beam-based AM is used to fabricate samples from gas-atomized pre-alloyed CMSX-4 powder. The influence of the processing strategy on crack formation is investigated. The samples are characterized by optical and SEM microscopy and analyzed by microprobe analysis. Differential scanning calorimetry is used to demonstrate the effect of the fine microstructure on characteristic temperatures. In addition, in situ heat treatment effects are investigated.

  19. Properties of large Li ion cells using a nickel based mixed oxide

    Science.gov (United States)

    Broussely, M.; Blanchard, Ph; Biensan, Ph; Planchat, J. P.; Nechev, K.; Staniewicz, R. J.

    The possible use of LiNiO 2 similar to LiCoO 2, as a positive material in rechargeable lithium batteries was recognized 20 years ago and starting 10 years later, many research studies led to material improvement through substitution of some of the nickel ions by other metallic ions. These modifications improve the thermal stability at high charge level or overcharge, as well as cycling and storage properties. Commercial material is now available at large industrial scale, which allows its use in big "industrial" Li ion batteries. Using low cost raw material (Ni), it is expected to be cost competitive with the manganese based systems usually mentioned as low cost on the total cell $/Wh basis. Providing higher energy density, and demonstrating excellent behavior on storage and extended cycle life, LiNiO 2 has definite advantages over the manganese system. Thanks to their properties, these batteries have demonstrated their ability to be used in lot of applications, either for transportation or standby. Their light weight makes them attractive for powering satellites. Although safety improvements are always desirable for all non-aqueous batteries using flammable organic electrolytes, suitable battery designs allow the systems to reach the acceptable level of safety required by many users. Beside the largely distributed lead acid and nickel cadmium batteries, Li ion will found its place in the "industrial batteries" market, in a proportion directly linked to its future cost reduction.

  20. Effect of Crystal Orientation on Analysis of Single-Crystal, Nickel-Based Turbine Blade Superalloys

    Science.gov (United States)

    Swanson, G. R.; Arakere, N. K.

    2000-01-01

    High-cycle fatigue-induced failures in turbine and turbopump blades is a pervasive problem. Single-crystal nickel turbine blades are used because of their superior creep, stress rupture, melt resistance, and thermomechanical fatigue capabilities. Single-crystal materials have highly orthotropic properties making the position of the crystal lattice relative to the part geometry a significant and complicating factor. A fatigue failure criterion based on the maximum shear stress amplitude on the 24 octahedral and 6 cube slip systems is presented for single-crystal nickel superalloys (FCC crystal). This criterion greatly reduces the scatter in uniaxial fatigue data for PWA 1493 at 1,200 F in air. Additionally, single-crystal turbine blades used in the Space Shuttle main engine high pressure fuel turbopump/alternate turbopump are modeled using a three-dimensional finite element (FE) model. This model accounts for material orthotrophy and crystal orientation. Fatigue life of the blade tip is computed using FE stress results and the failure criterion that was developed. Stress analysis results in the blade attachment region are also presented. Results demonstrate that control of crystallographic orientation has the potential to significantly increase a component's resistance to fatigue crack growth without adding additional weight or cost.

  1. Amorphous Nickel Based Alloy Catalysts and Magnetically Stabilized Bed Hydrogenation Technology

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Amorphous nickel based alloy catalysts (denoted as the SRNA series catalysts) were prepared viarapid quenching method followed by alkali leaching and other activation procedures. The physicochemicalcharacterizations show that nickel, the active component in these catalysts, exists in the amorphous state, andthe catalyst particles possess many nanosized voids leading to large surface area (the highest is 145m2/g). Theevaluation results in some model reactions show that the SRNA series catalysts have 2 to 4 times higheractivity and selectivity than conventional Raney Ni catalyst for the hydrogenation of compounds with unsatur-ated functional groups. At present, the SRNA series catalysts have been successfully used in hydrogenation ofglucose, hydrogenation of pharmaceutical intermediates and purification of caprolactam. In order to use thesecatalysts efficiently, a magnetically stabilized bed (MSB) technology has been developed by combining theferromagnetic property of the catalyst with the good mass transfer characteristics of MSB. The demonstrationunit of MSB hydrogenation technology has been set up and has kept running for 2800 hours. The results showthat, after running 2800 hours, the catalyst still retained good activity; meanwhile, the hydrogenation effi-ciency had been improved 10 times in comparison with the traditional CSTR process.

  2. Amorphous Nickel Based Alloy Catalysts and Magnetically Stabilized Bed Hydrogenation Technology

    Institute of Scientific and Technical Information of China (English)

    MuXuhong; ZongBaoning; 等

    2002-01-01

    Amorphous nickel based alloy catalysts(denoted as the SRNA series catalysts)were prepared via rapid quenching method followed by alkali leaching and other activation procedures.The physicochemical characterizations show that nickel,the active component in these catalysts,exists in the amorphous state,and the catalyst particles possess many nanosized voids leading to large surface area(the highest is 145m2/g).The evaluation results in some model reactions show that the SRNA series catalysts have 2 to 4 times higher activity and selectivity than conventional Raney Ni catalyst for the hydrogenation of compounds with unsatur-ated functional groups.At present,the SRNA series catalysts have been successfully used in hydrogenation of glucose,hydrogenation of pharmaceutical intermediates and purification of caprolactam.In order to use these catalysts efficiently,a magnetically stabilized bed(MSB) technology has been developed by combining the ferromagnetic property of the catalyst with the good mass transfer characteristics of MSB.The demonstration unit of MSB hydrogenation technology has been set up and has kept running for 2800 hours.The results show that,after running 2800 hours,the catalyst still retained good activity; meanwhile,the hydrogenation effi-ciency had been improved 10 times in comparison with the traditional CSTR process.

  3. Amorphous Nickel Based Alloy Catalysts and Magnetically Stabilized Bed Hydrogenation Technology

    Institute of Scientific and Technical Information of China (English)

    Mu Xuhong; Zong Baoning; Meng Xiangkun; Min Enze

    2002-01-01

    Amorphous nickel based alloy catalysts (denoted as the SRNAseries catalysts) were prepared viarapid quenching method followed by alkali leaching and other activation procedures. The physicochemicalcharacterizations show that nickel, the active component in these catalysts, exists in the amorphous state, andthe catalyst particles possess many nanosized voids leading to large surface area (the highest is 145m2/g). Theevaluation results in some model reactions show that the SRNA series catalysts have 2 to 4 times higheractivity and selectivity than conventional Raney Ni catalyst for the hydrogenation of compounds with unsatur-ated functional groups. At present, the SRNA series catalysts have been successfully used in hydrogenation ofglucose, hydrogenation of pharmaceutical intermediates and purification of caprolactam. In order to use thesecatalysts efficiently, a magnetically stabilized bed (MSB) technology has been developed by combining theferromagnetic property of the catalyst with the good mass transfer characteristics of MSB. The demonstrationunit of MSB hydrogenation technology has been set up and has kept running for 2800 hours. The results showthat, after running 2800 hours, the catalyst still retained good activity; meanwhile, the hydrogenation effi-ciency had been improved 10 times in comparison with the traditional CSTR process.

  4. ADSORPTION PROPERTIES OF NICKEL-BASED MAGNETIC ACTIVATED CARBON PREPARED BY PD-FREE ELECTROLESS PLATING

    Directory of Open Access Journals (Sweden)

    Boyang Jia

    2011-02-01

    Full Text Available Nickel-based magnetic activated carbon was synthesized from coconut shell activated carbon by electroless plating with palladium-free activation. The effect of plating solution volume on metallic ratio and adsorption capacity were evaluated. The effect of metallic ratio on specific area, pore volume, and magnetic properties were investigated. The morphologies of activated carbon before and after plating were observed by SEM, and the composition of the layer was analyzed by EDS analysis. The results showed that the metallic ratio was increased with the increase of the plating solution volume. The magnetic activated carbon showed high adsorption capacity for methylene blue and a high iodine number. Those values reached 142.5 mg/g and 1035 mg/g, respectively. The specific area and pore volume decreased from 943 m2/g to 859 m2/g and 0.462 ml/g to 0.417 ml/g, respectively. And the layer was more compact and continuous when the metallic ratio reached 16.37 wt.%. In the layer, there was about 97 wt.% nickel and 3 wt.% phosphorus, which indicates that the layer was a low-phosphorus one. At the same time, magnetism was enhanced, making the product suitable for some special applications.

  5. Synthesis of nickel-based skeletal catalyst for an alkaline electrolyzer

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, W.M.; Fernandez, A.M. [Universidad Nacional Autonoma de Mexico, Centro de Investigacion en Energia, Av. Xochicalco s/n, Col. Centro, 62580 Temixco, Morelos (Mexico); Cano, U. [Gerencia de Energias No Convencionales, Instituto de Investigaciones Electricas (IIE), Av. Reforma 113, Col. Palmira 62490, Cuernavaca, Mor. (Mexico); Sandoval J, A. [Instituto de Investigaciones Nucleares, Carretera Mexico-Toluca S/N (Km. 36.5), La Marquesa, Ocoyoacac, Mexico C.P.

    2010-08-15

    A method for preparing Nickel-based skeletal catalyst as well as its characterization is reported. The catalyst has an intended use as a cathode in alkaline electrolysis. Skeletal catalyst electrodes were synthesized from equal weights (50% each) of aluminum and nickel powders. The catalyst was prepared with metal powders which were melted in an induction oven, allowing the alloy to solidify at room temperature to obtain the thermodynamically-stable phases of the alloy. Samples from the resulting alloy went through a leaching process in an alkaline solution using two different leaching times. After leaching, porous and amorphous electrodes were obtained and then subjected to a slow oxidative stage to avoid ignition. The structure, composition, morphology and electrochemical characteristics of the electrodes were studied. The leached samples showed a high exchange current density indicating that are good catalysts for the Hydrogen Evolution Reaction (HER), a property enhanced by the adsorption of hydrogen during the leaching process which facilitated the hydrogen reduction overall reaction. (author)

  6. Magnetic and elastic anisotropy in magnetorheological elastomers using nickel-based nanoparticles and nanochains

    International Nuclear Information System (INIS)

    Nickel (Ni) based nanoparticles and nanochains were incorporated as fillers in polydimethylsiloxane (PDMS) elastomers and then these mixtures were thermally cured in the presence of a uniform magnetic field. In this way, macroscopically structured-anisotropic PDMS-Ni based magnetorheological composites were obtained with the formation of pseudo-chains-like structures (referred as needles) oriented in the direction of the applied magnetic field when curing. Nanoparticles were synthesized at room temperature, under air ambient atmosphere (open air, atmospheric pressure) and then calcined at 400 °C (in air atmosphere also). The size distribution was obtained by fitting Small Angle X-ray Scattering (SAXS) experiments with a polydisperse hard spheres model and a Schulz-Zimm distribution, obtaining a size distribution centered at (10.0 ± 0.6) nm with polydispersivity given by σ = (8.0 ± 0.2) nm. The SAXS, X-ray powder diffraction, and Transmission Electron Microscope (TEM) experiments are consistent with single crystal nanoparticles of spherical shape (average particle diameter obtained by TEM: (12 ± 1) nm). Nickel-based nanochains (average diameter: 360 nm; average length: 3 μm, obtained by Scanning Electron Microscopy; aspect ratio = length/diameter ∼ 10) were obtained at 85 °C and ambient atmosphere (open air, atmospheric pressure). The magnetic properties of Ni-based nanoparticles and nanochains at room temperature are compared and discussed in terms of surface and size effects. Both Ni-based nanoparticles and nanochains were used as fillers for obtaining the PDMS structured magnetorheological composites, observing the presence of oriented needles. Magnetization curves, ferromagnetic resonance (FMR) spectra, and strain-stress curves of low filler's loading composites (2% w/w of fillers) were determined as functions of the relative orientation with respect to the needles. The results indicate that even at low loadings it is

  7. Magnetic and elastic anisotropy in magnetorheological elastomers using nickel-based nanoparticles and nanochains

    Energy Technology Data Exchange (ETDEWEB)

    Landa, Romina A.; Soledad Antonel, Paula; Ruiz, Mariano M.; Negri, R. Martín, E-mail: rmn@qi.fcen.uba.ar [Departamento de Química Inorgánica, Analítica y Química Física, Facultad de Ciencias Exactas y Naturales, Instituto de Química Física de Materiales, Ambiente y Energía (INQUIMAE), Universidad de Buenos Aires, Ciudad Universitaria, Pabellón II, C1428EGA Buenos Aires (Argentina); Perez, Oscar E. [Departamento de Industrias, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, Buenos Aires (Argentina); Butera, Alejandro [Centro Atómico Bariloche (Comisión Nacional de Energía Atómica. Argentina) and Instituto Balseiro, Universidad Nacional de Cuyo, Mendoza (Argentina); Jorge, Guillermo [Instituto de Ciencias, Universidad Nacional de General Sarmiento, Buenos Aires (Argentina); Oliveira, Cristiano L. P. [Grupo de Fluidos Complexos, Instituto de Física, Universidade de São Paulo, São Paulo (Brazil)

    2013-12-07

    Nickel (Ni) based nanoparticles and nanochains were incorporated as fillers in polydimethylsiloxane (PDMS) elastomers and then these mixtures were thermally cured in the presence of a uniform magnetic field. In this way, macroscopically structured-anisotropic PDMS-Ni based magnetorheological composites were obtained with the formation of pseudo-chains-like structures (referred as needles) oriented in the direction of the applied magnetic field when curing. Nanoparticles were synthesized at room temperature, under air ambient atmosphere (open air, atmospheric pressure) and then calcined at 400 °C (in air atmosphere also). The size distribution was obtained by fitting Small Angle X-ray Scattering (SAXS) experiments with a polydisperse hard spheres model and a Schulz-Zimm distribution, obtaining a size distribution centered at (10.0 ± 0.6) nm with polydispersivity given by σ = (8.0 ± 0.2) nm. The SAXS, X-ray powder diffraction, and Transmission Electron Microscope (TEM) experiments are consistent with single crystal nanoparticles of spherical shape (average particle diameter obtained by TEM: (12 ± 1) nm). Nickel-based nanochains (average diameter: 360 nm; average length: 3 μm, obtained by Scanning Electron Microscopy; aspect ratio = length/diameter ∼ 10) were obtained at 85 °C and ambient atmosphere (open air, atmospheric pressure). The magnetic properties of Ni-based nanoparticles and nanochains at room temperature are compared and discussed in terms of surface and size effects. Both Ni-based nanoparticles and nanochains were used as fillers for obtaining the PDMS structured magnetorheological composites, observing the presence of oriented needles. Magnetization curves, ferromagnetic resonance (FMR) spectra, and strain-stress curves of low filler's loading composites (2% w/w of fillers) were determined as functions of the relative orientation with respect to the needles. The results indicate that even at low loadings it is

  8. Skeletal Amorphous Nickel Based Alloy Catalysts and Magnetically Stabilized Bed Hydrogenation Technology

    Institute of Scientific and Technical Information of China (English)

    Min Enze

    2004-01-01

    Looking toward 21 century, smaller, cleaner and more energy-efficient technology will be an important trend in the development of chemical industry. In light of the new process requirements,a number of technology breakthroughs have occurred. One of these discoveries, the magnetically stabilized bed (MSB), has been proven a powerful process for intensification. Since its initial research in the late 1980's at Research Institute of Petroleum Processing (RIPP), the MSB technology and related catalytic material have matured rapidly through an intensive research and engineering program, primarily focused on its scaling-up.In this paper, we report the discovery of a novel skeletal amorphous nickel-based alloy and its use in magnetically stabilized bed (MSB). Amorphous alloys are new kinds of catalytic materials with short-range order but long-range disorder structure. In comparison with Raney Ni, the skeletal amorphous nickel-based alloy has an increasingly higher activity in the hydrogenation of reactive groups and compounds including nitro, nitrile, olefin, acetylene, aromatics, etc. Up to now, the amorphous nickel based alloy catalysts, SRNA series catalyst, one with high Ni ratio have been commercially manufactured more than four year. The new SRNA catalyst has been successfully implemented for hydrogenation applications in slurry reactor at Balin Petrochemical, SINOPEC.SRNA catalyst with further improvement in catalytic activity and stability raise its relative stability to 2~4 times of that of conventional catalyst. In the course of the long-cycle operation of SRNA-4 the excellent catalyst activity and stability can bring about such advantage as low reaction temperature, good selectivity and low catalyst resumption.Magnetically stabilized bed (MSB), a fluidized bed of magnetizable particles by applying a spatially uniform and time-invariant magnetic field oriented axially relative to the fluidizing fluid flow, had many advantages such as the low pressure drop and

  9. The microstructure of heat-treated nickel-based superalloy 718Plus

    International Nuclear Information System (INIS)

    The microstructure of thermally aged nickel-based 718Plus superalloy is investigated using transmission electron microscopy (TEM). Solution annealing at 980 °C for 30 min is followed by either the standard quenching to room temperature or quenching directly to 788 °C, before isothermal aging at 788 °C for four hours. Micro-hardness and yield strength are measured to compare the effects of the two variations. The size and phase fraction of γ′ precipitates are measured using dark-field TEM and related to the hardness and yield strength through a theoretical model based on coherency and antiphase boundary effects. A population of very small sub-precipitates is observed and the larger γ′ precipitates are investigated in detail using high resolution scanning TEM to reveal information about the chemical ordering

  10. Analysis of high-temperature creep deformation in a polycrystalline nickel-base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Soula, A.; Renollet, Y.; Boivin, D.; Pouchou, J.-L. [Office National d' Etudes et de Recherches Aerospatiales (ONERA), BP 72, 29 avenue de la Division Leclerc, 92322 Chatillon Cedex (France); Locq, D., E-mail: didier.locq@onera.fr [Office National d' Etudes et de Recherches Aerospatiales (ONERA), BP 72, 29 avenue de la Division Leclerc, 92322 Chatillon Cedex (France); Caron, P. [Office National d' Etudes et de Recherches Aerospatiales (ONERA), BP 72, 29 avenue de la Division Leclerc, 92322 Chatillon Cedex (France); Brechet, Y. [Laboratoire de Thermodynamique et de Physico-Chimie Metallurgiques (LTPCM), INPG, Domaine Universitaire, BP 75, 38 402 St Martin d' Heres Cedex (France)

    2009-06-15

    A new quantitative method has been developed for the analysis of the high-temperature creep deformation of polycrystalline nickel-base superalloys. Local deformation was measured by means of microextensometry using ceramic square grids deposited on flat specimens thanks to an electron lithography technique. The efficiency of this method has been proved for tensile creep tests performed under vacuum at 750 deg. C and 525 MPa on the NR6 superalloy and for a wide range of creep strains. This study revealed localization of deformation at grain boundaries and slip bands within the grains. A specific analysis method based on image correlation was developed to quantify the local strain fields. Electron back-scatter diffraction analysis showed that grain boundary sliding is mainly concentrated at general grain boundaries.

  11. Knitted radar absorbing materials (RAM) based on nickel-cobalt magnetic materials

    Science.gov (United States)

    Teber, Ahmet; Unver, Ibrahim; Kavas, Huseyin; Aktas, Bekir; Bansal, Rajeev

    2016-05-01

    There has been a long-standing interest in the development of flexible, lightweight, thin, and reconfigurable radar absorbing materials (RAM) for military applications such as camouflaging ground-based hardware against airborne radar observation. The use of polymeric Polyacrylonitrile (PAN) fabrics as a host matrix for magnetic metal nano-particles (either at the yarn-stage or after weaving the fabric) for shielding and absorbing applications has been described in the literature. In our experimental investigation, the relative concentrations of Nickel and Cobalt as well as the coating time are varied with a view to optimizing the microwave absorption characteristics of the resulting PAN-based composite material in the radar-frequency bands (X, Ku, and K). It is found that the PAN samples with the shortest coating time have the best return losses (under -20 dB return loss over a moderate bandwidth).

  12. Rafting in single crystal nickel-base superalloys — An overview

    Indian Academy of Sciences (India)

    M Kamaraj

    2003-02-01

    Currently nickel-base single crystal (SX) superalloys are considered for the manufacture of critical components such as turbine blades, vanes etc., for aircraft engines as well as land-based power generation applications. Microstructure and high temperature mechanical properties are the major factors controlling the performance of SX superalloys. Rafting is an important phenomenon in these alloys which occurs during high temperature creep. It is essential to understand the rafting mechanism, and its characteristics on high temperature properties before considering the advanced applications. In this review article, the thermodynamic driving force for rafting with and without stress is explained. The nature and influence of rafting on creep properties including pre-rafted conditions are discussed. In addition, the effect of stress state on $\\gamma /\\gamma'$ rafting, kinetics and morphological evolution are discussed with the recent experimental results.

  13. Laser Shock Processing of an Austenitic Stainless Steel and a Nickel-base Superalloy

    Institute of Scientific and Technical Information of China (English)

    Huaming WANG; Xijun SUN; Xiaoxuan LI

    2003-01-01

    An austenitic stainless steel 1Cr18Ni9Ti and a solid solution-strengthened Ni-base superalloy GH30 were shock processed usinga Q-switched pulsed Nd-glass laser. Microstructure, hardness and residual stress of the laser shock processed surface wereinvestigated as functions of laser processing parameters. Results show that high density of dislocations and fine deformationtwins are produced in the laser shock processed surface layers in both the austenitic stainless steel and the nickel-base superalloy.Extensive strain-induced martensite was also observed in the laser shock processed zone of the austenitic steel. The hardnessof the laser shock processed surface was significantly enhanced and compressive stress as high as 400 MPa was produced inthe laser shock processed surface.

  14. Tensile properties of a nickel-base alloy subjected to surface severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Tian, J.W. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Dai, K. [Quality Engineering and Software Technology, East Hartford, CT 06108 (United States); Villegas, J.C. [Intel Corporation, Chandler, AZ (United States); Shaw, L. [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, Storrs, CT (United States)], E-mail: leon.shaw@uconn.edu; Liaw, P.K. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Klarstrom, D.L. [Haynes International, Inc., Kokomo, IN (United States); Ortiz, A.L. [Departamento de Ingenieria Mecanica, Energetica y de los Materiales, Universidad de Extremadura, 06071 Badajoz (Spain)

    2008-10-15

    A surface severe plastic deformation (S{sup 2}PD) method has been applied to bulk specimens of HASTELLOY C-2000 alloy, a nickel-base alloy. The mechanical properties of the processed C-2000 alloy were determined via tensile tests and Vickers hardness measurements, whereas the microstructure was characterized using scanning electron microscopy, transmission electron microscopy, and X-ray diffractometry. The improved tensile strength was related to the nanostructure at the surface region, the residual compressive stresses, and the work-hardened surface layer, all of which resulted from the S{sup 2}PD process. To understand the contributions of these three factors, finite element modeling was performed. It was found that the improved tensile strength could be interpreted based on the contributions of nano-grains, residual stresses, and work hardening.

  15. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    International Nuclear Information System (INIS)

    Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed

  16. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    Energy Technology Data Exchange (ETDEWEB)

    ME Petrichek

    2005-12-16

    Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed

  17. Relationship of heat treatment-mechanical properties of nickel base superalloys

    International Nuclear Information System (INIS)

    The nickel-base superalloys have high strength, excellent corrosion resistant, and good creep and fatigue resistance. These alloy improved properties at high temperature derive their mechanical and creep behavior on γ precipitate morphology, and the evolution of such morphology during different heat treatment conditions. The main microstructural variable of Nickel-based superalloys, responsible for the mechanical properties are: a) amount and morphology of precipitates; b) size and shape of grains; and c) carbide distribution. In this work, a Nickel-base superalloy Nimonic 80A, modified little with Zr prepared by melting and casting practices of materials electrolytic in vacuum-induction melting (VIM) type Balzers, to obtain five alloys different and ingots of 2 Kg and 1 Kg, with composition in weight % of Nimonic 80-A is: Ni = bal (76.66), C = 0.01, Cr = 19.83, Fe = 2.4, Mn = 0.17, Si 0.47, Al = 0.19, Zr = 0.4. The solidification process is made in a steel mold. After having realized four thermal treatments, the most representative microstructures there were obtained. The results from tensile tests performed on Instron Servohydraulic testing systems at uniaxial dynamic testing, at constant speeds to ,0.2 cm/min, were: the yield strength, the ultimate strength value, percentage elongation and area reduction. Creep tests were performed at in stress of 90 and 129 MPa, at a temperature of 600 and 680 Centigrades at different times and width of specimen of 1 mm. The alloys were analyzed by MEB(JEOL 35CF) at different magnifications. The nucleation and growth of intergranular cavities during creep of alloy Nimonic M3, were investigated. One sample was deformed in creep at 129 MPa and 680 Centigrades during 110 hs. Creep samples were annealing heat treated at 800 Centigrades, during 7 days. After a careful sample preparation procedure, 3100 of cavities were measured in the sample . The cavity size distributions in the sample were obtained. The cavity growth rate, was

  18. NICKEL HYDROXIDES

    Energy Technology Data Exchange (ETDEWEB)

    MCBREEN,J.

    1997-11-01

    Nickel hydroxides have been used as the active material in the positive electrodes of several alkaline batteries for over a century. These materials continue to attract a lot of attention because of the commercial importance of nickel-cadmium and nickel-metal hydride batteries. This review gives a brief overview of the structure of nickel hydroxide battery electrodes and a more detailed review of the solid state chemistry and electrochemistry of the electrode materials. Emphasis is on work done since 1989.

  19. Oxidation characteristics of nickel-base superalloys at high temperature in air and helium atmospheres

    International Nuclear Information System (INIS)

    Nickel-base superalloys are considered as materials for piping and structural materials in a very high temperature gas cooled reactor (VHTR). They are subjected to the environmental degradation caused by a continuous process for oxidation due to small amount of impurities in He coolant during long term operation. In the present study, the oxidation behaviors of several nickel-base superalloys such as Alloy-617, Haynes-214 and Haynes-230 in particular, were studied at the temperature of 900 and 1100 C degrees in air, and in the high purity He environment. Oxide layers were analyzed by SEM (Scanning Electron Microscope) and EDX (Energy Dispersive X-ray analysis). The differences in oxidation behaviors of these alloys were mainly caused by different protective oxide layers on surface. In the case of Alloy-617 and Haynes-230, Cr2O3 layer formed on the surface which is not stable at 1100 C degrees. Therefore, the weight increased significantly due to oxidation at the initial stage, which followed by a decrease due to the scaling and volatilization of Cr2O3 layer. On the other hand, since Haynes-214 has mainly Al2O3 oxide layer on surface which is more stable and has more dense structure at higher temperature, the weight gain eventually reaches to parabolic. Microstructural characteristics of internal carbides and carbide depletion zone were analyzed. With oxidation time, continuous grain boundary carbides of M23C6 type were getting thin or it disappeared partially. Especially, carbides on grain boundary disappeared entirely below oxide layer (carbide depletion zone). It was getting wide with oxidation time. For Haynes-214, the size of carbide depletion zone was smaller than other alloys because Al2O3 layer acted as a diffusion layer prevented effectively the penetration of oxygen into base metal. (authors)

  20. Effect of Crystal Orientation on Fatigue Failure of Single Crystal Nickel Base Turbine Blade Superalloys

    Science.gov (United States)

    Arakere, N. K.; Swanson, G.

    2002-01-01

    High cycle fatigue (HCF) induced failures in aircraft gas turbine and rocket engine turbopump blades is a pervasive problem. Single crystal nickel turbine blades are being utilized in rocket engine turbopumps and jet engines throughout industry because of their superior creep, stress rupture, melt resistance, and thermomechanical fatigue capabilities over polycrystalline alloys. Currently the most widely used single crystal turbine blade superalloys are PWA 1480/1493, PWA 1484, RENE' N-5 and CMSX-4. These alloys play an important role in commercial, military and space propulsion systems. Single crystal materials have highly orthotropic properties making the position of the crystal lattice relative to the part geometry a significant factor in the overall analysis. The failure modes of single crystal turbine blades are complicated to predict due to the material orthotropy and variations in crystal orientations. Fatigue life estimation of single crystal turbine blades represents an important aspect of durability assessment. It is therefore of practical interest to develop effective fatigue failure criteria for single crystal nickel alloys and to investigate the effects of variation of primary and secondary crystal orientation on fatigue life. A fatigue failure criterion based on the maximum shear stress amplitude /Delta(sub tau)(sub max))] on the 24 octahedral and 6 cube slip systems, is presented for single crystal nickel superalloys (FCC crystal). This criterion reduces the scatter in uniaxial LCF test data considerably for PWA 1493 at 1200 F in air. Additionally, single crystal turbine blades used in the alternate advanced high-pressure fuel turbopump (AHPFTP/AT) are modeled using a large-scale three-dimensional finite element model. This finite element model is capable of accounting for material orthotrophy and variation in primary and secondary crystal orientation. Effects of variation in crystal orientation on blade stress response are studied based on 297

  1. Low cycle fatigue damage in nickel-base superalloy single crystals at elevated temperature

    Energy Technology Data Exchange (ETDEWEB)

    Fleury, E. (Centre des Materiaux P.M. Fourt, Ecole des Mines, 91 Evry (France)); Remy, L. (Centre des Materiaux P.M. Fourt, Ecole des Mines, 91 Evry (France))

    1993-08-15

    Low cycle fatigue tests on AM1 nickel-base superalloy single crystals were conducted under axial strain control at 650, 950 and 1100 C. The behaviour of the 001 orientation was investigated at the three temperatures, that of the 111, 101 and 213 specimens was studied at the two lower temperatures. The orientation dependence of fatigue life-total strain range curves was mainly due to variations in Young's modulus with orientation. Most cracks grow in stage II mode whatever the temperature. Cracks nucleate at micropores and in the interior of specimens at low temperatures; surface cracks induced by oxidation are dominant at high temperatures and low strain ranges. Most of fatigue life is spent in microcrack growth. (orig.)

  2. Behavior of nickel-base superalloy single crystals under thermal-mechanical fatigue

    Science.gov (United States)

    Fleury, E.; Rémy, L.

    1994-12-01

    The thermal-mechanical fatigue behavior of AM1 nickel-base superalloy single crystals is studied using a cycle from 600 °C to 1100 °C. It is found to be strongly dependent on crystallo-graphic orientation, which leads to different shapes of the stress-strain hysteresis loops. The cyclic stress-strain response is influenced by variation in Young’s modulus, flow stress, and cyclic hardening with temperature for every crystallographic orientation. The thermalmechanical fatigue life is mainly spent in crack growth. Two main crack-initiation mechanisms occur, depending on the mechanical strain range. Oxidation-induced cracking is the dominant damage mechanism in the lifetime of interest for turbine blades.

  3. Behavior of nickel-base superalloy single crystals under thermal-mechanical fatigue

    Energy Technology Data Exchange (ETDEWEB)

    Fleury, E.: Remy, L. (Ecole des Mines de Paris (France). Centre des Materiaux)

    1994-01-01

    The thermal-mechanical fatigue behavior of AM1 nickel-base superalloy single crystals is studied using a cycle from 600[degree]C to 1,100[degree]C. It is found to be strongly dependent on crystallographic orientation, which leads to different shapes of the stress-strain hysteresis loops. The cyclic stress-strain response is influenced by variation in Young's modulus, flow stress, and cyclic hardening with temperature for every crystallographic orientation. The thermal-mechanical fatigue life is mainly spent in crack growth. Two main crack-initiation mechanisms occur, depending on the mechanical strain range. Oxidation-induced cracking is the dominant damage mechanism in the lifetime of interest for turbine blades.

  4. Creep behaviour at 760 C of two nickel-based single crystal superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Diologent, F.; Caron, P. [ONERA, Chatillon (France)

    2003-07-01

    Creep tests have been performed at 760 C and 840 MPa on the AM1 and MC-NG nickel-based single crystal superalloys suited for gas turbine blade applications. The stress rupture life of MC-NG is slightly longer than that of AM1 but the creep behaviours of the two alloys are very different. Clear relationships have been established between the operative deformation mechanisms and the primary creep behaviours. Occurrence of these different deformation mechanisms is discussed by taking into account the effects of various parameters such as the Orowan stress, the {gamma}/{gamma}' lattice mismatch, the stacking fault energy and the solid solution strengthening of the {gamma} matrix. (orig.)

  5. RESIDUAL STRESS IN NICKEL BASE SUPER ALLOY UDIMET 720 FOR DIFFERENT SURFACE CONDITIONS

    Directory of Open Access Journals (Sweden)

    B.R.SRIDHAR,

    2011-01-01

    Full Text Available Nickel base super alloy Udimet 720 finds applications in gas turbine engine components like discs, shafts and blades. These components rotate at high speeds in a gas turbine engine and consequently experience both high cycle fatigue (HCF and low cycle fatigue (LCF due to dynamic loads and temperatures. Since residual stress affects both HCF and LCF properties, study of residual stress for varying surface conditions for this alloy assumes significance. Specimens extracted from a forging were subjected to different surface conditions such as emery polishing, shot peening to different intensities after emery polishing and thermal stress relief after shot peening. Surface residual stresses were measured by X ray Diffraction technique. Changes in the magnitude of residual stresscould be attributed to corresponding changes in surface conditions and the accompanying surface cold work.

  6. Nickel oxide nanoparticle-based method for simultaneous harvesting and disruption of microalgal cells.

    Science.gov (United States)

    Huang, Wen-Can; Kim, Jong-Duk

    2016-10-01

    Microalgae biodiesel is considered one of the most promising renewable fuels. However, the high cost of the downstream process is a major barrier to large-scale microalgal lipid production. In this study, a novel approach based on nickel oxide nanoparticles (NiO NPs) was developed and its effectiveness for simultaneous harvesting and cell disruption in microalgal lipid production was determined. NiO NPs exhibited a microalgal harvesting efficiency of 98.75% in 1min at pH 7. Moreover, after treating with NiO NPs for 96h, the lipid extraction efficiency of microalgae (with 80% water content) reached 91.08% and was 208.37% compared to that without NiO treatment. This approach is simple and does not necessitate drying; furthermore, no equipment with high energy consumption was required. PMID:27481468

  7. High-temperature performance of a new nickel-based filler metal for power generation application

    Energy Technology Data Exchange (ETDEWEB)

    Shingledecker, J.; Coleman, K. [Electric Power Research Institute, Charlotte, NC (United States); Siefert, J.; Tanzosh, J. [Babcok and Wilcox Research Center, Barberton, OH (United States); Newell, W. [Euroweld, Mooresville, NC (United States)

    2010-07-01

    A new nickel-based weld filler metal, EPRI P87, has been developed as a superior alternative to ERNiCr-3 for use in dissimilar metal welds (DMW) between ferritic and austenitic materials. EPRI P87 has a low coefficient of thermal expansion more closely matching alloys such as Grade 91 and 92 than other available filler metals. Additionally, the size of the carbon denuded region adjacent to the weld in the heat-affected-zone is minimized/eliminated by proper control of weld metal composition. In this work the high-temperature mechanical behavior of DMWs utilizing EPRI P87 (GTAW and GMAW processes) was characterized through tensile and long-term creep-rupture testing. Microstructure analysis was also conducted on tested specimens to evaluate the HAZ regions and failure modes. Performance of the weld metal and welded joints is discussed and compared with ERNiCr-3 and typical 9%Cr-MoV filler metals. (orig.)

  8. Fabrication of directional solidification components of nickel-base superalloys by laser metal forming

    Institute of Scientific and Technical Information of China (English)

    Liping Feng; Weidong Huang; Darong Chen; Xin Lin; Haiou Yang

    2004-01-01

    Straight plates, hollow columns, ear-like blade tips, twist plates with directional solidification microstructure made of Rene 95 superalloys were successfully fabricated on Nickel-base superalloy and DD3 substrates, respectively. The processing conditions for production of the parts with corresponding shapes were obtained. The fabrication precision was high and the components were compact. The solidification microstructure of the parts was analyzed by optical microscopy. The results show that the solidification microstructure is composed of columnar dendrites, by epitaxial growth onto the directional solidification substrates. The crystallography orientation of the parts was parallel to that of the substrates. The primary arm spacing was about 10 μm, which is in the range of superfine dendrites, and the secondary arm was small or even degenerated. It is concluded that the laser metal forming technique provides a method to manufacture directional solidification components.

  9. Nitriding behavior of nickel-based superalloys at 1273 K and above

    International Nuclear Information System (INIS)

    The corrosion behavior of four nickel-based superalloys, Inconel 617, Incoloy 800h, Haynes 230, and Hastelloy X, was studied in various nitrogen-containing atmospheres in the temperature range between 1273 and 1523 K. Inner and outer oxidation, inner nitriding, and decarburization were observed. Aluminum, titanium, and chromium nitrides were found after annealing in pure nitrogen and in N2/Ar/H2 atmosphere. Chromium and tungsten carbides disappeared. Instead of these carbides, a chromium and tungsten-rich phase was formed at the grain boundaries. Under these conditions, Incoloy 800h shows the highest and Haynes 230 the lowest corrosion susceptibility. The type of corrosion products and the kinetics of their formation will be described. The suitability of these alloys for application in the intermediate heat exchanger and in the nitrogen atmospheres of the second cooling circuit will be discussed

  10. Efficient Electrochemical Water Splitting Catalyzed by Electrodeposited Nickel Diselenide Nanoparticles Based Film.

    Science.gov (United States)

    Pu, Zonghua; Luo, Yonglan; Asiri, Abdullah M; Sun, Xuping

    2016-02-01

    In this contribution, we demonstrate that electrodeposited nickel diselenide nanoparticles based film on conductive Ti plate (NiSe2/Ti) is an efficient and robust electrode to catalyze both hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in basic media. Electrochemical experiments show this electrode affords 10 mA cm(-2) at HER overpotential of 96 mV and 20 mA cm(-2) at OER overpotential of 295 mV with strong durability in 1.0 M KOH. The corresponding two-electrode alkaline water electrolyzer requires a cell voltage of only 1.66 V to achieve 10 mA cm(-2) water-splitting current. This development provides us an attractive non-noble-metal catalyst toward overall water splitting applications. PMID:26824878

  11. Microprocessor based protecting and monitoring system for transformer of electric furnace in nickel smelting process

    Institute of Scientific and Technical Information of China (English)

    廖力清; 曾可; 凌玉华; 杨欣荣; 陈燕辉

    2001-01-01

    In nickel smelting process, the working conditions and surroundings for the transformer of electric furnace are worse than general electric power transformer. It is difficult to meet the requirements on reliability and safety by the conventional centralized control protection. With the development of microcomputer and field-bus technology, it is necessary to design a new type of protection and monitoring system for transformer of electric furnace. A microprocessor-based protection and monitoring system was described, which uses the embedded high performance microprocessor 87C196KC20 as its most important micro-controller unit & the technology of CAN (Controller Area Network) making it a fully distributed microcomputer system not only to perform all sorts of the transformer protection and function of automatic coinciding and communicate with the monitoring host, but also to carry with it the function of protecting, measuring, and fault diagnosis for transformer of electric furnace.

  12. Creep-fatigue interaction properties of nickel-based superalloy 617

    Institute of Scientific and Technical Information of China (English)

    Kazuo KOBAYASHI; Masao HAYAKAWA; Megumi KIMURA

    2011-01-01

    High-temperature fatigue properties were investigated for a nickel-based superalloy 617 as a typical candidate material for high-temperature components using an advanced ultra super critical (A-USC) power plant. Creep-fatigue data obtained by strain-controlled tests at 700 ℃ was analyzed for the superailoy 617 focused on position of hold at peak strain in comparison with continuously cycled tests. The fatigue life was the shortest with the hold tensile strain wave, which showed mainly intergranular fracture appearance. The life was the longest with symmetrical triangular wave which fractured from the specimen surface, while the wave with the hold compressive strain showed partially intergranular fracture appearance and the life was middle in the both waves. In this study, it is discussed with the creep-fatigue interaction for the superalloy 617.

  13. Dynamic precipitation of nickel-based superalloys undergoing severe deformation below the solvus temperature

    Energy Technology Data Exchange (ETDEWEB)

    Nowotnik, Andrzej; Rokicki, Pawel; Mrowka-Nowotnik, Grazyna; Sieniawski, Jan [Rzeszow Univ. of Technology (Poland). Dept. of Material Science

    2015-07-15

    The authors performed uniaxial compression tests of nickel-based superalloys: single crystal CMSX-4, also precipitation hardened; Inconel 718 and X750, at temperatures below the γ' solvus, in order to study the effect of temperature and strain rate on their flow stress and microstructural development. On the basis of the obtained flow stress values, the activation energy of a high-temperature deformation process was estimated. Microstructural observations of the deformed samples at high temperatures, previously solution heat treated and aged CMSX-4 and Inconel alloys revealed non-uniform deformation effects. Distribution of either molybdenum- or niobium-rich carbides was found to be affected by localized flow within the investigated strain range at relatively low deformation temperatures, 720-850 C. Microstructural examination of the alloys also showed that shear banding and cavity growth were responsible for the decrease in flow stress and a specimen fracture at larger strains.

  14. Enzyme-free ethanol sensor based on electrospun nickel nanoparticle-loaded carbon fiber paste electrode.

    Science.gov (United States)

    Liu, Yang; Zhang, Lei; Guo, Qiaohui; Hou, Haoqing; You, Tianyan

    2010-03-24

    We have developed a novel nickel nanoparticle-loaded carbon fiber paste (NiCFP) electrode for enzyme-free determination of ethanol. An electrospinning technique was used to prepare the NiCF composite with large amounts of spherical nanoparticles firmly embedded in carbon fibers (CF). In application to electroanalysis of ethanol, the NiCFP electrode exhibited high amperometric response and good operational stability. The calibration curve was linear up to 87.5 mM with a detection limit of 0.25 mM, which is superior to that obtained with other transition metal based electrodes. For detection of ethanol present in liquor samples, the values obtained with the NiCFP electrode were in agreement with the ones declared on the label. The attractive analytical performance and simple preparation method make this novel material promising for the development of effective enzyme-free sensors.

  15. Green Compact Temperature Evolution during Current-Activated Tip-Based Sintering (CATS of Nickel

    Directory of Open Access Journals (Sweden)

    Khaled Morsi

    2013-04-01

    Full Text Available Current-activated tip-based sintering (CATS is a novel process where spark plasma sintering conditions are applied through an electrically conducting tip on a locally controlled area on a green powder compact/bed. The localization of electric current in CATS allows for unique temporal and spatial current and temperature distributions within the tip and powder compact. In this paper, special experimental setups were used to monitor the temperature profiles in the tip and at multiple locations on the surface of nickel powder compacts. A variation in the initial green density was found to have a significant effect on the maximum temperature in the tip as well as the temperature distribution across the powder compact. In general, the lowest green density specimens displayed the best conditions for localized densification. The concept of effective current density is introduced and results are discussed in relation to the densification parameter.

  16. Cyclic deformation behavior of a nickel-base superalloy under fatigue loading

    International Nuclear Information System (INIS)

    Highlights: • The fatigue property of the alloy was analyzed. • The prediction of fatigue life was proposed. • The effects of strain amplitudes on cycle deformation behavior were analyzed. • The low cycle fatigue mechanism was discussed. • The nature of cycle deformation behaviors during fatigue process was discussed. - Abstract: Total strain-controlled low cycle fatigue (LCF) tests of a nickel-base superalloy were performed at 650 °C. Combined with fatigue test data, cyclic deformation behaviors of the alloy were analyzed. Fatigue cycle life decreases significantly with the increasing total strain amplitude. The cyclic hardening and cyclic softening phenomena occur during the LCF process, which are associated with the total strain amplitude. Fracture morphologies and dislocation characteristics were observed through scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The combined effects of brittle fracture and ductile fracture are the main LCF fracture mechanism of the alloy

  17. Effects of cyclic stress and temperature on oxidation damage of a nickel-based superalloy

    International Nuclear Information System (INIS)

    Highlights: → FIB shows the formation of surface oxide scales and internal micro-voids. → Oxidation damage at 800 deg. C is much more severe than that at 700 deg. C and 750 deg. C. → Cyclic stress enhances the extent of oxidation damage at 750 deg. C and above. → Enrichment of Cr and Ti, as well as lower Ni and Co levels, in the surface oxides. → Penetration of oxygen into the material and internal oxidation are evidenced. - Abstract: Oxidation damage, combined with fatigue, is a concern for nickel-based superalloys utilised as disc rotors in high pressure compressor and turbine of aero-engines. A study has been carried out for a nickel-based alloy RR1000, which includes cyclic experiments at selected temperatures (700-800 deg. C) and microscopy examination using focused ion beam (FIB). The results suggest that the major mechanism of oxidation damage consists of the formation of surface oxide scales and internal micro-voids and oxide particles beneath the oxide scales, which become more severe with the increase of temperature. Applying a cyclic stress does not change the nature of oxidation damage but tends to enhance the extent of oxidation damage for temperatures at 750 deg. C and 800 deg. C. The influence of cyclic stress on oxidation damage appears to be insignificant at 700 deg. C, indicating a combined effect of cyclic stress and temperature. Further energy-dispersive X-ray spectrometry (EDXS) analyses show the enrichment of Cr and Ti, together with lower Ni and Co levels, in the surface oxide scales, suggesting the formation of brittle Cr2O3, TiO2, NiO and Co3O4 oxides on the specimen surface. Penetration of oxygen into the material and associated internal oxidation, which leads to further material embrittlement and associated failure, are evidenced from both secondary ion imaging and EDXS analyses.

  18. Internal nitridation of nickel-base alloys; Innere Nitrierung von Nickelbasis-Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Krupp, U.; Christ, H.J. [Siegen Univ. (Gesamthochschule) (Germany). Inst. fuer Werkstofftechnik

    1998-12-31

    The chromuim concentration is the crucial variable in nitridation processes in nickel-base alloys. Extensive nitridation experiments with various specimen alloys of the system Ni-Cr-Al-Ti have shown that the Cr itself starts to form nitrides as from elevated initial concentrations of about 10 to 20 weight%, (depending on temperature), but that lower concentrations have an earlier effect in that they induce a considerable increase in the N-solubility of the nickel-base alloys. This causes an accelerated nitridation attack on the alloying elements Ti and Al. Apart from experimental detection and analysis, the phenomenon of internal nitridation could be described as well by means of a mathematical model calculating the diffusion with the finite-differences method and determining the precipitation thermodynamics by way of integrated equilibrium calculations. (orig./CB) [Deutsch] Im Verlauf der Hochtemperaturkorrosion von Nickelbasis-Superlegierungen kann durch beanspruchungsbedingte Schaedigungen der Oxiddeckschicht ein Verlust der Schutzwirkung erfolgen und als Konsequenz Stickstoff aus der Atmosphaere in den Werkstoff eindringen. Der eindiffundierende Stickstoff bildet vor allem mit den Legierungselementen Al, Cr und Ti Nitridausscheidungen, die zu einer relativ rasch fortschreitenden Schaedigung fuehren koennen. Eine bedeutende Rolle bei diesen Nitrierungsprozessen in Nickelbasislegierungen spielt die Cr-Konzentration in der Legierung. So ergaben umfangreiche Nitrierungsexperimente an verschiedenen Modellegierungen des Systems Ni-Cr-Al-Ti, dass Cr zwar selbst erst ab Ausgangskonzentrationen von ca. 10-20 Gew.% (abhaengig von der Temperatur) Nitride bildet, allerdings bereits bei geringen Konzentrationen die N-Loeslichkeit von Nickelbasis-Legierungen entscheidend erhoeht. Dies hat zur Folge, dass es zu einem beschleunigten Nitrierungsangriff auf die Legierungselemente Ti und Al kommt. Neben den experimentellen Untersuchungen konnte das Phaenomen der inneren

  19. Substructure based modeling of nickel single crystals cycled at low plastic strain amplitudes

    Science.gov (United States)

    Zhou, Dong

    In this dissertation a meso-scale, substructure-based, composite single crystal model is fully developed from the simple uniaxial model to the 3-D finite element method (FEM) model with explicit substructures and further with substructure evolution parameters, to simulate the completely reversed, strain controlled, low plastic strain amplitude cyclic deformation of nickel single crystals. Rate-dependent viscoplasticity and Armstrong-Frederick type kinematic hardening rules are applied to substructures on slip systems in the model to describe the kinematic hardening behavior of crystals. Three explicit substructure components are assumed in the composite single crystal model, namely "loop patches" and "channels" which are aligned in parallel in a "vein matrix," and persistent slip bands (PSBs) connected in series with the vein matrix. A magnetic domain rotation model is presented to describe the reverse magnetostriction of single crystal nickel. Kinematic hardening parameters are obtained by fitting responses to experimental data in the uniaxial model, and the validity of uniaxial assumption is verified in the 3-D FEM model with explicit substructures. With information gathered from experiments, all control parameters in the model including hardening parameters, volume fraction of loop patches and PSBs, and variation of Young's modulus etc. are correlated to cumulative plastic strain and/or plastic strain amplitude; and the whole cyclic deformation history of single crystal nickel at low plastic strain amplitudes is simulated in the uniaxial model. Then these parameters are implanted in the 3-D FEM model to simulate the formation of PSB bands. A resolved shear stress criterion is set to trigger the formation of PSBs, and stress perturbation in the specimen is obtained by several elements assigned with PSB material properties a priori. Displacement increment, plastic strain amplitude control and overall stress-strain monitor and output are carried out in the user

  20. Low temperature hydrogen production from ethanol over cerium and nickel based oxyhydrides

    Energy Technology Data Exchange (ETDEWEB)

    Pirez, Cyril; Jalowiecki-Duhamel, L.; Capron, M.; Dumeignil, F. [Univ. des Sciences et Technologies de Lille (France). UCCS Unite de Catalyse et de Chimie du Solide

    2010-07-01

    In theory, hydrogen production from biomass or biomass derived liquids can be a carbon emission free process since all carbon dioxide produced can be recycled back to plants using solar energy. Besides, ethanol is also safe, simple to handle, transport and store, so ethanol lends itself very well to a distributed-production strategy. A very interesting use of hydrogen is based on its conversion into power in fuel cell systems. The wide-spread application of fuel cells becomes closer to reality, so increased attention is focused on hydrogen production technology. Solid oxide fuel cells (SOFCs) are under development as energy production devices, they allow the use of carbon-monoxide resistant nickel anodes and the use of fuels different from hydrogen at the anode, in the so-called direct internal reforming SOFC. However the high operating temperatures undergo catalytic deactivation due to sintering of nickel crystallites and carbon deposition. Hence, worldwide efforts are in progress to discover novel, more active and more stable catalysts. Performing the reaction at lower temperature than 600 C is a challenging goal. C{sub 2}H{sub 5}OH + 3 H{sub 2}O {yields} 2 CO{sub 2} + 6 H{sub 2} (1). Hydrogen production from ethanol steam reforming (H{sub 2}O/C{sub 2}H{sub 5}OH = 3) was investigated over cerium nickel CeNi{sub X}O{sub Y} and (0 < x {<=} 5) mixed oxide catalysts. The influence of different parameters was analysed, such as reaction temperature, Ni content and in-situ pre-treatment in H{sub 2}. While an ethanol conversion of 100 % is reached at 400 C, a stable activity i.e. ethanol conversion, and H{sub 2} selectivity can be obtained at very low temperature (200 C) when the solid is previously in-situ treated in H{sub 2} in a temperature range between 200 C and 300 C. In the present study, we report on H{sub 2} formation activity over CeNi{sub X}O{sub Y} catalysts for reforming of ethanol. The aim of this work was to develop a highly active, selective, stable and

  1. Effect of added nickel nitrate on the physical, thermal and morphological characteristics of polyacrylonitrile-based carbon nanofibers

    Energy Technology Data Exchange (ETDEWEB)

    Nataraj, S.K.; Kim, B.H.; Yun, J.H.; Lee, D.H.; Aminabhavi, T.M. [Carbon Materials Lab, Faculty of Applied Chemical Engineering/Alan G. MacDiarmid Energy Research Institute (AMERI), Chonnam National University, Gwangju 500-757 (Korea, Republic of); Yang, K.S. [Carbon Materials Lab, Faculty of Applied Chemical Engineering/Alan G. MacDiarmid Energy Research Institute (AMERI), Chonnam National University, Gwangju 500-757 (Korea, Republic of)], E-mail: ksyang@chonnam.ac.kr

    2009-05-25

    Porous carbon nanofibers (CNFs) with enhanced physical, thermal and morphological properties are desirable in many areas like catalyst support in fuel cells and supercapacitors as electrode material. This research addresses the effect of added nickel nitrate in 1, 3 and 5 wt% into polyacrylonitrile (PAN) precursor solution to produce CNF webs using electrospinning method. Based on the quantitative data obtained from field emission scanning electron microscope (FE-SEM) and transmission electron microscope (TEM) images, we can notice that CNFs were formed with diameters in the size range of 100-300 nm after carbonization at 1000 deg. C. Fiber diameter of the random CNFs was decreased by increasing the nickel nitrate contents along with dramatic improvements in porosity and specific surface areas. This study indicated that the optimal nickel nitrate concentration of 5 wt% has produced CNFs with enhanced physical and thermo-chemical properties. The high resolution X-ray diffraction (HR-XRD) showed an increase in intensity of 0 0 2 peak of the CNFs due to the catalytic function of nickel oxide in the carbonized web and these observations are in agreement with the thermal gravimetric data.

  2. DNA binding, BSA interaction and SOD activity of two new nickel(II) complexes with glutamine Schiff base ligands.

    Science.gov (United States)

    Wei, Qiang; Dong, Jianfang; Zhao, Peiran; Li, Manman; Cheng, Fengling; Kong, Jinming; Li, Lianzhi

    2016-08-01

    Two hexacoordinated octahedral nickel(II) complexes, [Ni(o-van-gln)(phen)(H2O)](1) and [Ni(sal-gln)(phen)(H2O)](2) [o-van-gln=a Schiff base derived from o-vanillin and glutamine, sal-gln=a Schiff base derived from salicylaldehyde and glutamine, phen=1,10-phenanthroline], have been synthesized and characterized by elemental analysis, IR spectra and single crystal X-ray diffraction. X-ray studies showed that nickel atoms of both 1 and 2 exhibit distorted NiN3O3 octahedral geometry. In each crystal, intermolecular hydrogen bonds form a two-dimensional network structure. DNA-binding properties of these two nickel(II) complexes were investigated by using UV-Vis absorption, fluorescence, circular dichroism (CD) spectroscopies and viscosity measurements. Results indicated that the two complexes can bind to calf thymus DNA (CT-DNA) via an intercalative mode, and complex 1 exhibits higher interaction with CT-DNA than complex 2. Furthermore, the interactions between the nickel(II) complexes with bovine serum albumin (BSA) have been studied by spectroscopies. The results indicated that both complexes could quench the intrinsic fluorescence of BSA in a static quenching process. The binding constants (Kb) and the numbers of binding sites (n) obtained are 1.10×10(5)M(-1) and 1.05 for complex 1 and 5.05×10(4)M(-1) and 0.997 for complex 2, respectively. Site-selective competitive binding investigation indicated that the binding sites of both the complexes are located in site I of sub-domains IIA of BSA. Assay of superoxide dismutase (SOD) activity of the nickel(II) complexes revealed that they exhibit significant superoxide scavenging activity with IC50=3.4×10(-5)M for complex 1 and 4.3×10(-5)M for complex 2, respectively.

  3. DNA binding, BSA interaction and SOD activity of two new nickel(II) complexes with glutamine Schiff base ligands.

    Science.gov (United States)

    Wei, Qiang; Dong, Jianfang; Zhao, Peiran; Li, Manman; Cheng, Fengling; Kong, Jinming; Li, Lianzhi

    2016-08-01

    Two hexacoordinated octahedral nickel(II) complexes, [Ni(o-van-gln)(phen)(H2O)](1) and [Ni(sal-gln)(phen)(H2O)](2) [o-van-gln=a Schiff base derived from o-vanillin and glutamine, sal-gln=a Schiff base derived from salicylaldehyde and glutamine, phen=1,10-phenanthroline], have been synthesized and characterized by elemental analysis, IR spectra and single crystal X-ray diffraction. X-ray studies showed that nickel atoms of both 1 and 2 exhibit distorted NiN3O3 octahedral geometry. In each crystal, intermolecular hydrogen bonds form a two-dimensional network structure. DNA-binding properties of these two nickel(II) complexes were investigated by using UV-Vis absorption, fluorescence, circular dichroism (CD) spectroscopies and viscosity measurements. Results indicated that the two complexes can bind to calf thymus DNA (CT-DNA) via an intercalative mode, and complex 1 exhibits higher interaction with CT-DNA than complex 2. Furthermore, the interactions between the nickel(II) complexes with bovine serum albumin (BSA) have been studied by spectroscopies. The results indicated that both complexes could quench the intrinsic fluorescence of BSA in a static quenching process. The binding constants (Kb) and the numbers of binding sites (n) obtained are 1.10×10(5)M(-1) and 1.05 for complex 1 and 5.05×10(4)M(-1) and 0.997 for complex 2, respectively. Site-selective competitive binding investigation indicated that the binding sites of both the complexes are located in site I of sub-domains IIA of BSA. Assay of superoxide dismutase (SOD) activity of the nickel(II) complexes revealed that they exhibit significant superoxide scavenging activity with IC50=3.4×10(-5)M for complex 1 and 4.3×10(-5)M for complex 2, respectively. PMID:27295415

  4. Near-surface residual stresses and microstructural changes after turning of a nickel-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Schlauer, Christian

    2003-07-01

    Nickel-based superalloys are precipitation hardened alloys with complex compositions. They are used in aircraft engines and land-based gas turbines in load bearing structural components that are exposed to high temperatures. Failure mechanisms in this environment are high and low cycle fatigue, creep, and corrosion. During manufacturing, residual stresses are often introduced into the material due to inhomogeneous plastic deformations, both intentionally and unintentionally. One such manufacturing process is metal cutting, which introduces residual stresses in the surface layer. The stress state in the near-surface zone of components is of special interest as the surface often experiences peak loads and cracks have their starting point there. In this thesis, near-surface residual stress distributions and microstructural changes are studied in the nickel-based superalloy Inconel 718 for two different turning operations, face grooving and facing. Process variables are in both cases cutting speed and feed that have been varied between (10 and 1200) m/min and (0.01 and 0.5) mm, respectively. The first turning technique face grooving, which gives cutting conditions similar to orthogonal cutting, showed a clear dependency of the residual stresses on the cutting speed. The tensile stress at the surface, the maximum compressive stress below the surface, and the thickness of the affected layer increase with increasing cutting speed. The tensile stresses are constrained to a thin surface layer and compressive residual stresses below the surface dominate the depth profile of the residual stresses. Only at low cutting speed, residual stresses were largely avoided. The second turning technique facing confirmed the dependency of the residual stresses on the cutting speed and revealed a similar dependency on the feed. Microstructural investigations of near-surface cross-sections by means of transmission electron microscopy showed a zone where the grains had undergone plastic

  5. Processing and Characterization of Precision Microparts from Nickel-based Materials

    CERN Document Server

    Allen, D; Bedner, K; Cabezza, M; Courtot, B; Duval, A; Impey, S A; Saumer, M

    2008-01-01

    The objective of this research was to study the influence of electroplating parameters on electrodeposit characteristics for the production of nickel (Ni) and nickel-iron (Ni-Fe) microparts by photoelectroforming. The research focused on the most relevant parameter for industry, which is the current density, because it determines the process time and the consumed energy. The results of the Ni and Ni-Fe characterisations can be divided into two aspects closely linked with each other ; the morphology and the hardness.

  6. The effect of carbon on the metallography of a nickel base removable partial denture casting alloy.

    Science.gov (United States)

    Lewis, A J

    1979-04-01

    This study has demonstrated the pattern of carbide development associated with progressive increases in carbon content in a series of six nickel chromium alloys. The carbon content is critical since it influences the production and distribution of carbides, which have been shown to alter the mechanical properties, of the nickel chromium alloys, that are dependent upon the development of gamma prime. Furthermore, it has been shown that the attainment of suitable strength is invariably associated with an unacceptable level of ductility. PMID:288385

  7. Effects of the Helium Environment on Degradation of Nickel-Base Superalloys

    International Nuclear Information System (INIS)

    The test results from nickel-base superalloys at 900 .deg. C showed that stable oxide layers were built up in the air conditions and its oxidation resistance was excellent. Haynes 230 formed multi-oxide layers such as MnCr2O4 and Cr2O3. Owing to the outermost MnCr2O4 which is a kind of spinel structure, oxidation resistance become better because it makes the oxygen diffusion difficult. On the other hand, Alloy 617 formed multi-oxide layers such as NiO, NiCr2O4, and Cr2O3. The outermost layers, NiO and NiCr2O4, could not carry out protective oxide layers because of its microscopic coarse structure. The test results from the both nickel-base superalloys at 1100 .deg. C showed that inner Cr2O3 oxide layer was exposed to the severe environment because of the spallation of the outermost oxide layer. In other words, oxidation resistance become poor on account of unstable oxide layers at high temperature. In the impure helium environments with very low oxygen activities such as He-H2O-CO-CO2 and He-H2-H2O-CO-CO2-CH4, a Cr2O3 layer, TiO2 ridges on grain boundaries, and isolated MnCr2O4 grains on top of the Cr2O3 layer were formed for Alloy 617, while a Cr2O3 inner layer and a MnCr2O4 outer layer were formed for Haynes 230. Mn depletion induced by forming MnCr2O4 was an important factor to increase oxidation resistance of Haynes 230 which resulted in the change in oxidation kinetics. A dense MnCr2O4 oxide layer was grown in impure helium environments for Haynes 230, while quasi-columnar MnCr2O4 grains were grown in air, which resulted in the better oxidation resistance in impure helium environments

  8. Temperature dependence of the structural order in the {gamma}{prime} phase of nickel base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Royer, A. [European Synchrotron Radiation Facility, Grenoble (France); Bastie, P. [Univ. Joseph Fourier Grenoble 1-CNRS, Saint-Martin-d`Heres (France). Lab. de Spectrometrie Physique; Veron, M. [LTPCM, Saint-Martin-d`Heres (France)

    1999-03-19

    Single crystal nickel base superalloys are used for the high-temperature parts of aircraft engines like turbine blades. Their good mechanical properties at high temperature are related to the precipitation of an ordered {gamma}{prime} phase which induces a structural hardening of the material. The {gamma}{prime} phase has an ordered L1{sub 2} structure while the {gamma} matrix is disordered and has a FCC structure. The volume fraction of f{gamma}{prime} of the {gamma}{prime} phase evolves with the temperature and a complete solutionizing occurs above 1,280 C in the AM1 superalloy. The {gamma}{prime} phase of Ni based superalloys is usually analyzed through its prototype Ni{sub 3}Al. As the Ni{sub 3}Al structure remains totally ordered up to temperature very close to the melting point, it is commonly assumed in superalloys that the {gamma}{prime} phase precipitates are fully ordered up to their solutionizing and that the volume fraction of the precipitates is equivalent to the volume fraction of the ordered phase. However, in superalloys, it is difficult to separate experimentally the effects related to the solutionizing of the precipitates from those due to a possible partial disordering of the {gamma}{prime} phase and this assumption has not been verified yet. The aim of this paper is to study the structural order in the {gamma}{prime} phase of a superalloy.

  9. Flaw evaluation technologies for dissimilar metal welds of nickel based alloy

    International Nuclear Information System (INIS)

    Stress Corrosion Cracking (SCC), which occurs in a dissimilar metal weld between a shroud support made of nickel based alloy and a reactor pressure vessel made of low alloy steel in BWR plant, is concerned to induce propagation into the pressure vessel wall thickness. No experience of propagating the crack into the pressure vessel base metal has been reported in both Japan and overseas until now. However, it is necessary to study possibility and evaluation method concerning propagation into the pressure vessel by SCC crack, in order to ensure the safety of Nuclear Power Plants. This safety assessment started for the purpose of preparing evaluation method and collecting data, in order to serve technical examination of the consensus standard and to cross-check of utility's periodic inspections by regulatory body. The residue stress in the weld joint was analyzed in detail by FEM code and compared with the past test results, and further adequacy of analysis model was discussed. (author)

  10. Ferrous sulfate based low temperature synthesis and magnetic properties of nickel ferrite nanostructures

    Energy Technology Data Exchange (ETDEWEB)

    Tejabhiram, Y., E-mail: tejabhiram@gmail.com [Nanotechnology Research Center, SRM University, SRM Nagar, Kattankulathur, Kancheepuram District, TN 603203 (India); Pradeep, R. [Department of Physics and Nanotechnology, SRM University, SRM Nagar, Kattankulathur, Kancheepuram District, TN 603203 (India); Helen, A.T.; Gopalakrishnan, C. [Nanotechnology Research Center, SRM University, SRM Nagar, Kattankulathur, Kancheepuram District, TN 603203 (India); Ramasamy, C. [Department of Pharmacy Practice, SRM University, SRM Nagar, Kattankulathur, Kancheepuram District, TN 603203 (India)

    2014-12-15

    Highlights: • Novel low temperature synthesis of nickel ferrite nanoparticles. • Comparison with two conventional synthesis techniques including hydrothermal method. • XRD results confirm the formation of crystalline nickel ferrites at 110 °C. • Superparamagnetic particles with applications in drug delivery and hyperthermia. • Magnetic properties superior to conventional methods found in new process. - Abstract: We report a simple, low temperature and surfactant free co-precipitation method for the preparation of nickel ferrite nanostructures using ferrous sulfate as the iron precursor. The products obtained from this method were compared for their physical properties with nickel ferrites produced through conventional co-precipitation and hydrothermal methods which used ferric nitrate as the iron precursor. X-ray diffraction analysis confirmed the synthesis of single phase inverse spinel nanocrystalline nickel ferrites at temperature as low as 110 °C in the low temperature method. Electron microscopy analysis on the samples revealed the formation of nearly spherical nanostructures in the size range of 20–30 nm which are comparable to other conventional methods. Vibrating sample magnetometer measurements showed the formation of superparamagnetic particles with high magnetic saturation 41.3 emu/g which corresponds well with conventional synthesis methods. The spontaneous synthesis of the nickel ferrite nanoparticles by the low temperature synthesis method was attributed to the presence of 0.808 kJ mol{sup −1} of excess Gibbs free energy due to ferrous sulfate precursor.

  11. Synthesis of copper/nickel nanoparticles using newly synthesized Schiff-base metals complexes and their cytotoxicity/catalytic activities.

    Science.gov (United States)

    Aazam, Elham S; El-Said, Waleed Ahmed

    2014-12-01

    Transition metal complexes compounds with Schiff bases ligand representing an important class of compounds that could be used to develop new metal-based anticancer agents and as precursors of metal NPs. Herein, 2,3-bis-[(3-ethoxy-2-hydroxybenzylidene)amino]but-2-enedinitrile Schiff base ligand and its corresponding copper/nickel complexes were synthesized. Also, we reported a facile and rapid method for synthesis nickel/copper nanoparticles based on thermal reduction of their complexes. Free ligand, its metal complexes and metals nanoparticles have been characterized based on elemental analysis, transmission electron microscopy, powder X-ray diffraction, magnetic measurements and by various spectroscopic (UV-vis, FT-IR, (1)H NMR, GC-MS) techniques. Additionally, the in vitro cytotoxic activity of free ligand and its complexes compounds were assessed against two cancer cell lines (HeLa and MCF-7 cells)and one healthy cell line (HEK293 cell). The copper complex was found to be active against these cancer cell lines at very low LD50 than the free ligand, while nickel complex did not show any anticancer activity against these cell lines. Also, the antibacterial activity of as-prepared copper nanoparticles were screened against Escherichia coli, which demonstrated minimum inhibitory concentration and minimum bactericidal concentration values lower than those values of the commercial Cu NPs as well as the previous reported values. Moreover, the synthesized nickel nanoparticles demonstrated remarkable catalytic performance toward hydrogenation of nitrobenzene that producing clean aniline with high selectivity (98%). This reactivity could be attributed to the high degree of dispersion of Ni nanoparticles.

  12. Etude du nickel fritté au SPS et de l’écrouissage du Fe-3%Si GO

    OpenAIRE

    Molina Martínez, Gonzalo

    2011-01-01

    Les objectifs de ce projet consistent à caractériser deux types de matériaux métalliques. La première partie porte sur le frittage d’une poudre de nickel pure par Spark Plasma Sintering (SPS) et la seconde s’intéresse à la microstructure ainsi qu’aux propriétés mécaniques d’un alliage de fer –silicium (Fe-3%Si). Le nickel est un élément chimique fortement connu et utilisé depuis plus de vingt siècles. Il ne se trouve pas sous forme de minéral pur dans la nature. Pour en obtenir, il faut l’...

  13. On Post-Weld Heat Treatment of a Single Crystal Nickel-Based Superalloy Joint by Linear Friction Welding

    Directory of Open Access Journals (Sweden)

    T. J. Ma

    2015-09-01

    Full Text Available Three types of post-weld heat treatment (PWHT, i.e. solution treatment + primary aging + secondary aging (I, secondary aging (II, and primary aging + secondary aging (III, were applied to a single crystal nickel-based superalloy joint made with linear friction welding (LFW. The results show that the grains in the thermomechanically affected zone (TMAZ coarsen seriously and the primary γ' phase in the TMAZ precipitates unevenly after PWHT I. The primary γ' phase in the TMAZ and weld zone (WZ precipitates insufficiently and fine granular secondary γ' phase is observed in the matrix after PWHT II. After PWHT III, the primary γ' phase precipitates more sufficiently and evenly compared to PWHTs I and II. Moreover, the grains in the TMAZ have not coarsened seriously and fine granular secondary γ' phase is not found after PWHT III. PWHT III seems more suitable to the LFWed single crystal nickel-based superalloy joints when performing PWHT.

  14. Relationship between heat treatment, microstructure and creep rupture behavior of the nickel-base cast alloy IN 100

    International Nuclear Information System (INIS)

    The nickel-base cast alloy IN 100 is used for turbine blades for service in the temperature range above 800deg C. On account of the high proportion of the γ'-precipitation hardening phase of more than 50% IN 100 belongs the top group of high-temperature nickel-base superalloys. It is reported on investigations with IN 100 in order to better understand the casting-specific, large property variations and to define and to optimize the creep characteristics and the creep to rupture properties through variation of the γ'-precipitation hardening phase. It is explained how cast initial state, heat-treatment, microstructure, and the creep to rupture strength are linked with each other. (orig.)

  15. Soudage d'alliages d'aluminium par la technologie Friction Stir Welding Bobbin Tool

    OpenAIRE

    Guerin, Baptiste jean patrice,

    2010-01-01

    Dans le domaine des matériaux métalliques, les techniques d’assemblage par soudageconduisent à des réductions de masse et de coûts importantes susceptibles d’intéresserles industries aéronautiques. Néanmoins, les procédés de soudage classiquespar fusion ne s’appliquent pas aux dernières générations d’alliages d’aluminium aéronautiques.Dans ce contexte, le procédé de soudage Friction Stir Welding présentedes atouts considérables, de nature à rendre compétitives les structures métalliquesface à...

  16. Investigation of Creep Feed Grinding Parameters and Heat treatment Effects on the Nickel-base Superalloys

    Institute of Scientific and Technical Information of China (English)

    Hasan Jamshidi; Sayed Ali Sadough Vanini; Alireza Attari

    2004-01-01

    The Nickel base Superalloys are the most famous complicated and useable of Superalloys to make hot zone components of the gas turbines. The complicated dimensional tolerances, specially at the root of the blade show importance of grinding processes at the production of blades root. The prediction of the effect of machining parameters on the soundness of component surface strengthening for reaching to a suitable surface finishing and avoiding from crack formation at the work part during machining operation often is not easy and feasible so needs to more industrial investigation.This research is about frame 5 blade designed by GE and made from Superalloy IN738LC has been investigated. The formation of a plastically deformed and heat affected zone during grinding of Superalloy IN738LC with a high depth of cut but slow work speed (creep feed grinding) was investigated. Parameters such as work speed, depth of cut and radial dressing speed have been considered as variables and their effects have been studied. During experimental performed, the voltage and current of motor measured and power and special energy calculated.Some samples heat-treated (of the 1176℃ for 1 hr under neutral argon gas and cooling rate of 15℃/min up to 537℃ and then air cooling) to study grains recrystallization. Other samples have been created from the roots of blades and then coated by Nickel to measure boundary layer micro-hardness. The results show that increasing work speed leads to increasing the use power. Increasing the depth of cut, by increasing material removal rate, and the radial dressing speed, by decreasing power, lead to decreasing special energy. The temperature created by grinding lead to decreasing plastic deformation and boundary layer formation. When the radial dressing speed changes from 1 to 0.6 μm/rev and other parameters are kept unchanged the roughness of surface increases and the special energy decreases. Sufficient dressing is very essential in limiting the width

  17. Modélisation et simulation de la structure de solidification dans les superalliages base-nickel : application AM1

    OpenAIRE

    Ben Hamouda, Haithem

    2012-01-01

    AM1 is a nickel-based superalloy that Snecma relies on to elaborate single crystal turbine blades having complex geometry and high resistance to extreme conditions of temperature and pressure. However, controlling heat flux during solidification process is difficult because of many reasons such as the complex geometry, the way of clustering parts and the superalloy solidification kinetics. Consequently, stray grain nucleation can occur in the undercooling liquid. Therefore, it is important to...

  18. Damage in nickel base superalloy: Influence of local parameters measured by electron backscattered diffraction and atomic force microscopy

    International Nuclear Information System (INIS)

    The low-cycle fatigue behaviour of a nickel-based superalloy has been investigated with regard to its surface damage features. This alloy endures localized plastic deformation confined in slip bands emerging as extrusions. The correlations between damage, grain orientation, the Schmid factor of slip systems and the height of extrusions have been questioned. It is proved here that reaching a critical height value is not a sufficient condition for an extrusion to induce the apparition of a transgranular crack

  19. Crack initiation and propagation induced by inclusions in a nickel-base P/M superalloy under fatigue load

    Institute of Scientific and Technical Information of China (English)

    ZENG Yanping; ZHANG Maicang; DONG Jianxin; ZHANG Lina; XIE Xishan

    2005-01-01

    In situ fatigue tests in special designed SEM were conducted to trace the whole process of crack initiation and propagation till to fracture in nickel-base P/M superalloy seeded inclusions. The experimental results show that non-metallic inclusions can induce crack initiation. When the inclusion size is larger than the critical one, the crack can propagate as the main crack that induces the specimen to fracture. As a result, the LCF life of the specimen decreases.

  20. PREPARATION OF MICROWAVE ABSORBING NICKEL-BASED ACTIVATED CARBON BY ELECTROLESS PLATING WITH PALLADIUM-FREE ACTIVATION

    OpenAIRE

    Boyang Jia; Lijuan Wang

    2010-01-01

    Nickel-based activated carbon was prepared from coconut shell activated carbon by electroless plating with palladium-free activation. The materials were characterized by scanning electron microscopy (SEM), X-ray energy dispersion spectroscopy (EDS), vibrating sample magnetometry (VSM), and vector network analyzer, respectively. The results show that the surface of the activated carbon was covered by a Ni-P coating, which was uniform, compact, and continuous and had an obvious metallic sheen. ...

  1. Damage in nickel base superalloy: Influence of local parameters measured by electron backscattered diffraction and atomic force microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Risbet, M. [Laboratoire Roberval, UMR 6253 UTC-CNRS, Universite de Technologie de Compiegne, BP 20529-60205 Compiegne cedex (France)], E-mail: marion.risbet@utc.fr; Feaugas, X. [Laboratoire d' Etude des Materiaux en Milieux Agressifs, EA 3127, Universite de La Rochelle, 17000 La Rochelle cedex (France); Guillemer-Neel, C. [Laboratoire de Technologies Innovantes, EA 3899, IUT Genie Mecanique d' Amiens, 80025 Amiens Cedex (France); Clavel, M. [Laboratoire Mecanique des Sols, Structures et Materiaux, UMR 8579 CNRS, Ecole Centrale Paris, 92295 Chatenay-Malabry Cedex (France)

    2009-03-15

    The low-cycle fatigue behaviour of a nickel-based superalloy has been investigated with regard to its surface damage features. This alloy endures localized plastic deformation confined in slip bands emerging as extrusions. The correlations between damage, grain orientation, the Schmid factor of slip systems and the height of extrusions have been questioned. It is proved here that reaching a critical height value is not a sufficient condition for an extrusion to induce the apparition of a transgranular crack.

  2. Thermomechanical fatigue behavior of coated and bare nickel-based superalloy single crystals

    Energy Technology Data Exchange (ETDEWEB)

    Chataigner, E.; Remy, L.

    1996-12-31

    The thermal-mechanical fatigue behavior of chromium-aluminum coated [001] single crystals of AM1, a nickel-base superalloy for turbine blades, is studied using a diamond shape cycle from 600 to 1,100 C. Comparison with bare specimens does not show any significant difference in thermal-mechanical fatigue nor in isothermal low cycle fatigue at high temperature. Metallographic observations on fracture surfaces and longitudinal sections of specimens tested to fatigue life or to a definite fraction of expected life have shown that the major crack tends to initiate from casting micropores in the sub-surface area very early in bare and coated specimens, under low cycle fatigue or thermal-mechanical fatigue. But the interaction between oxidation and fatigue cracking seems to play a major role. A simple model proposed by Reuchet and Remy has been identified for this single crystal superalloy. Its application to the life prediction under low cycle fatigue and thermal-mechanical fatigue for bare and coated single crystals with different orientations is shown.

  3. Methane Decomposition into Carbon Fibers over Coprecipitated Nickel-Based Catalysts

    Institute of Scientific and Technical Information of China (English)

    Yan Ju; Fengyi Li; Renzhong Wei

    2005-01-01

    Decomposition of methane in the presence of coprecipitated nickel-based catalysts to produce carbon fibers was investigated. The reaction was studied in the temperature range of 773 K to 1073 K.At 1023 K, the catalytic activities of three catalysts kept high at the initial period and then decreased with the reaction time. The lifetimes of Ni-Cu-Al and Ni-La-Al catalysts are longer than that of Ni-Al catalyst. With three catalysts, the yield of carbon fibers was very low at 773 K. The yield of carbon fibers for Ni-La-Al catalyst was more than those for Ni-Al and Ni-Cu-Al catalysts. For Ni-La-Al catalyst, the elevation of temperature from 873 K up to 1073 K led gradually to an increase in the yield of carbon fibers.XRD studies on the Ni-La-Al catalyst indicate that La2NiO4 was formed. The formation of La2NiO4 is responsible for the increase in the catalytic lifetime and the yield of carbon fibers synthesized on Ni-La-Al at 773-1073 K. Carbon fibers synthesized on Ni-Al catalyst are thin, long carbon nanotubes. There are bamboo-shaped carbon fibers synthesized on Ni-Cu-Al catalyst. Carbon fibers synthesized on Ni-La-Al catalyst have large hollow core, thin wall and good graphitization.

  4. Effect of tube-electrode inner diameter on electrochemical discharge machining of nickel-based superalloy

    Directory of Open Access Journals (Sweden)

    Zhang Yan

    2016-08-01

    Full Text Available Nickel-based superalloys are widely employed in modern aircraft engines because of their excellent material characteristics, particularly in the fabrication of film cooling holes. However, the high machining requirement of a large number of film cooling holes can be extremely challenging. The hybrid machining technique of tube electrode high-speed electrochemical discharge drilling (TEHECDD has been considered as a promising method for the production of film cooling holes. Compared with any single machining process, this hybrid technique requires the removal of more complex machining by-products, including debris produced in the electrical discharge machining process and hydroxide and bubbles generated in the electrochemical machining process. These by-products significantly affect the machining efficiency and surface quality of the machined products. In this study, tube electrodes in different inner diameters are designed and fabricated, and the effects of inner diameter on the machining efficiency and surface quality of TEHECDD are investigated. The results show that larger inner diameters could effectively improve the flushing condition and facilitate the removal of machining by-products. Therefore, higher material removal efficiency, surface quality, and electrode wear rate could be achieved by increasing the inner diameter of the tube electrode.

  5. Effect of tube-electrode inner diameter on electrochemical discharge machining of nickel-based superalloy

    Institute of Scientific and Technical Information of China (English)

    Zhang Yan; Xu Zhengyang; Xing Jun; Zhu Di

    2016-01-01

    Nickel-based superalloys are widely employed in modern aircraft engines because of their excellent material characteristics, particularly in the fabrication of film cooling holes. How-ever, the high machining requirement of a large number of film cooling holes can be extremely chal-lenging. The hybrid machining technique of tube electrode high-speed electrochemical discharge drilling (TEHECDD) has been considered as a promising method for the production of film cooling holes. Compared with any single machining process, this hybrid technique requires the removal of more complex machining by-products, including debris produced in the electrical discharge machin-ing process and hydroxide and bubbles generated in the electrochemical machining process. These by-products significantly affect the machining efficiency and surface quality of the machined prod-ucts. In this study, tube electrodes in different inner diameters are designed and fabricated, and the effects of inner diameter on the machining efficiency and surface quality of TEHECDD are inves-tigated. The results show that larger inner diameters could effectively improve the flushing condi-tion and facilitate the removal of machining by-products. Therefore, higher material removal efficiency, surface quality, and electrode wear rate could be achieved by increasing the inner diam-eter of the tube electrode.

  6. CO2 laser cut quality of Inconel 718 nickel - based superalloy

    Science.gov (United States)

    Hasçalık, Ahmet; Ay, Mustafa

    2013-06-01

    This paper experimentally investigates the cut quality of laser cutting for the age hardened Inconel 718 nickel based super alloy, with the use of a continuous CO2 4.0 kW laser cutting system. The quality of the cut has been monitored by measuring the kerf taper ratio, the recast layer thickness and the surface roughness of the cut specimens. The effects of processing parameters, such as the laser power, the cutting speed and the assisting gas pressure were evaluated. Scanning electron microscopy (SEM), Energy Dispersive Spectrography (EDS), X-Ray Diffraction (XRD), Atomic Force Microscopy (AFM) and Knoop hardness tests are carried out to examine the cutting defects, the kerf size variation and formed carbide on the surfaces. A statistical analysis of the results has been performed in order for the effect of each parameter on the cutting quality to be determined. The regression analysis has been used for the development of empirical models able to describe the effect of the process parameters on the quality of laser cutting.

  7. TEMPERATURE EFFECT ON LOW-CYCLE FATIGUE BEHAVIOR OF NICKEL-BASED SINGLE CRYSTALLINE SUPERALLOY

    Institute of Scientific and Technical Information of China (English)

    Xianfeng Ma; Huiji Shi; Jialin Gu; Zhaoxi Wang; Harald Harders; Thomas Malow

    2008-01-01

    The low-cycle fatigue (LCF) behavior of a nickel-based single crystal superalloy with [001] orientation was studied at an intermediate temperature of To℃ and a higher temper ature of To + 250℃ under a constant low strain rate of 10-3 s-1 in ambient atmosphere.The superalloy exhibited cyclic tension-compression asymmetry which is dependent on the temper ature and applied strain amplitude.Analysis on the fracture surfaces showed that the surface and subsurface casting mieropores were the major crack initiation sites.Interior Ta-rich carbides were frequently observed in all specimens.Two distinct types of fracture were suggested by frac togaphy.One type was characterized by Mode-Ⅰ cracking with a microscopically rough surface at To + 250℃.Whereas the other type at lower temperature To℃ favored either one or several of the octahedral {111} planes,in contrast to the normal Mode-Ⅰ growth mode typically observed at low loading frequencies (several Hz).The failure mechanisms for two cracking modes are shearing of γ' precipitates together with the matrix at To℃ and cracking confined in the matrix and the γ/γ'interface at To + 250℃.

  8. Influence of microstructure stability on creep properties of single crystal nickel base superalloys

    Institute of Scientific and Technical Information of China (English)

    TIAN Su-gui; MENG Fan-lai; DU Hong-qiang; WANG Chun-tao; SHUI Li; HU Zhuang-qi

    2006-01-01

    The influence of microstructure stability on the creep properties of single crystal nickel-based superalloys was investigated by means of the measurement of the creep curves and microstructure observation. Results show that the superalloy with 4%(mass fraction)W in Ni-Al-Cr-Ta-Co-5.5%Mo-x%W systems displays a better microstructure stability, but the μphase is precipitated in the superalloy with 6% W during aging. The strip-like μphase is precipitated to be parallel or perpendicular to each other along the orientation, and grown into the slice-like morphology along the {111} planes. The superalloy with 4%W displays a better creep rupture lifetime under the applied stress of 200 MPa at 982 oC, but the creep lifetime of alloy is obviously decreased with the increase of the element W content up to 6%. The fact that the μphase is precipitated in the superalloy with 6% W during applied stress and unstress aging results in the appearance of the poor regions for the refractory elements. This is one of the main reasons for reducing the creep rupture lifetime of the superalloy.

  9. Corrosion and Sliding Properties of the Nickel-Based Alloys for the Valve Seats Application

    International Nuclear Information System (INIS)

    This paper describes the experiments of the corrosion and the sliding tests of the nickel-based alloys for the gate valve seating materials used at high pressure and temperature. The general corrosion rates and IGC susceptibility are tested in pressurized water at 533 K and 575 k and in Strauss test solution. The sliding tests have been done in pressurized water at 293 k, 473 K and 573 k. The alloys containing above 10% chromium may have the anti-corrosion properties that could be applied to the valve seats for the power plants. The good sliding performance and the good pressure tightness are obtained when the disc specimens that have hardness 500 to 600 Hv combined with the seat specimens that have hardness 250 to 410 Hv containing about 40 percent of iron. The large size gate valves sliding tests have certified the test results. The anti-wear properties of the seat alloy and the anti-IGC susceptibility of the disc alloy could be improved by the addition of silicon and niobium, respectively

  10. The Effects of Stress Triaxiality, Temperature and Strain Rate on the Fracture Characteristics of a Nickel-Base Superalloy

    Science.gov (United States)

    Wang, Jianjun; Guo, Weiguo; Guo, Jin; Wang, Ziang; Lu, Shengli

    2016-05-01

    In this work, to study the effects of stress triaxiality, temperature, and strain rate on the fracture behaviors of a single-crystal Nickel-base superalloy, a series of experiments over a temperature range of 293 to 1373 K, strain rate range of 0.001 to 4000/s, and stress triaxiality range of -0.6 to 1.1 are conducted. Anomalous peak of stress is noticed in the yield stress versus temperature curves, and strain rate effect on the anomalous peak of yield stress is analyzed. The anomalous peak shifts to higher temperature as the strain rate increases. Then the effects of stress triaxiality, temperature, and strain rate on its fracture behaviors, including strain to fracture, path of crack propagation, and fracture surface, are observed and analyzed. A valley of the fracture strain is formed in the fracture strain versus temperature curve over the selected temperature range. The micrograph of fracture surface is largely dependent on the temperature, stress triaxiality, and strain rate. Finally, the original Johnson-Cook (J-C) fracture criterion cannot describe the effect of stress triaxiality and temperature on the fracture behaviors of single-crystal Nickel-base superalloy. A modified J-C fracture criterion is developed, which takes the anomalous stress triaxiality and temperature effects on the fracture behaviors of single-crystal Nickel-base superalloy into account.

  11. Inner and outer pressure forming of nickel based super-alloy thin-walled part with variable diameter sections

    Institute of Scientific and Technical Information of China (English)

    WANG Zhong-jin; GAO Tie-jun

    2008-01-01

    A novel forming method of nickel based super-alloy thin-walled part with variable diameter sections was proposed by using inner and outer pressure with the visco-elasto-plastic pressure-carrying medium at room temperature, and the principle of the method was provided. Experiments and FE simulations were carried out to analyze the deformation characteristics for the part with larger variable diameter ratio (35%). The results show that visco-elasto-plastic pressure-carrying medium can meet the requirements of the room-temperature deformation condition for nickel based super-alloy sheet. The inner and outer pressure forming with the visco-elasto-plastic pressure-carrying medium can meet the requirements of dimensional accuracy for the thin-walled part with variable diameter sections. The thinning of wall-thickness is less than 4%. This method provides a new approach for near-net shape forming of nickel based super-alloy thin-walled parts with variable diameter sections.

  12. Contribution a l'étude expérimentale et numérique du soudage laser : application aux alliages de magnésium

    OpenAIRE

    BELHADJ, Asma

    2009-01-01

    Ce travail s'intéresse à l'étude du soudage par faisceau laser de l'alliage de magnésium de désignation AM60. Il concerne un volet expérimental et un autre numérique. L'étude expérimentale vise l'investigation des conséquences métallurgiques et mécaniques du procédé sur l'alliage utilisé et la validation des résultats numériques du modèle thermique développé. En premier lieu, une étude paramétrique a permis de déterminer les paramètres du soudage par faisceau laser CO2 de plaques en alliage A...

  13. Thermo-mechanical fatigue behavior of a single crystal nickel-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Han, G.M., E-mail: gmhan@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Yu, J.J.; Sun, X.F.; Hu, Z.Q. [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

    2011-07-25

    Highlights: {yields} The thermo-mechanical fatigue life of OP TMF is shorter than that of IP TMF. This is mainly attributed to the maximum tensile stress level at the minimum temperature. {yields} Under out-of-phase condition, damage is controlled by oxidation. While under in-phase condition, damage is controlled by creep. {yields} In terms of the fracture surface and microstructural evolution under different conditions, deformation and damage mechanisms are explained based on the relative contribution of oxidation, creep and fatigue. - Abstract: Thermo-mechanical fatigue (TMF) behavior in a <0 0 1> oriented nickel-based single crystal superalloy was investigated under different cycles of strain and temperature. Fracture surface and microstructural evolution were observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) respectively. It was found that the fatigue lives under in-phase (IP) TMF were longer than those of out-of-phase (OP) TMF, and the maximum tensile stress level was concluded to be the lifetime-limiting factor. Compared to isothermal low-cycle fatigue (LCF) lives obtained under the maximum temperature 900 deg. C, thermo-mechanical fatigue lifetime was much shorter. This result indicates that varying temperature superimposed mechanical strain greatly reduces the fatigue lifetime of superalloys. Based on observation of fracture surface and microstructure evolution, it was concluded that creep is the dominant damage mechanism under IP-TMF condition and oxidation causes shorter lifetime for OP-TMF tests. The similarities and differences in the changes of {gamma}' morphology during in-phase (IP) and out-of-phase (OP) TMF tests were also discussed.

  14. Thermo-mechanical fatigue behavior of a single crystal nickel-based superalloy

    International Nuclear Information System (INIS)

    Highlights: → The thermo-mechanical fatigue life of OP TMF is shorter than that of IP TMF. This is mainly attributed to the maximum tensile stress level at the minimum temperature. → Under out-of-phase condition, damage is controlled by oxidation. While under in-phase condition, damage is controlled by creep. → In terms of the fracture surface and microstructural evolution under different conditions, deformation and damage mechanisms are explained based on the relative contribution of oxidation, creep and fatigue. - Abstract: Thermo-mechanical fatigue (TMF) behavior in a oriented nickel-based single crystal superalloy was investigated under different cycles of strain and temperature. Fracture surface and microstructural evolution were observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) respectively. It was found that the fatigue lives under in-phase (IP) TMF were longer than those of out-of-phase (OP) TMF, and the maximum tensile stress level was concluded to be the lifetime-limiting factor. Compared to isothermal low-cycle fatigue (LCF) lives obtained under the maximum temperature 900 deg. C, thermo-mechanical fatigue lifetime was much shorter. This result indicates that varying temperature superimposed mechanical strain greatly reduces the fatigue lifetime of superalloys. Based on observation of fracture surface and microstructure evolution, it was concluded that creep is the dominant damage mechanism under IP-TMF condition and oxidation causes shorter lifetime for OP-TMF tests. The similarities and differences in the changes of γ' morphology during in-phase (IP) and out-of-phase (OP) TMF tests were also discussed.

  15. Development of dispersive liquid-liquid microextraction based on solidification of floating organic drop for the determination of trace nickel.

    Science.gov (United States)

    Wang, Yukun; Zhang, Jingwen; Zhao, Bin; Du, Xin; Ma, Jingjun; Li, Jingci

    2011-12-01

    A liquid-phase microextraction technique was developed using dispersive liquid-liquid microextraction based on solidification of floating organic drop combined with flame atomic absorption spectrometry, for the extraction and determination of trace amounts of nickel in water samples. Microextraction efficiency factors, such as the type and volume of extraction and dispersive solvents, pH, extraction time, the chelating agent amount, and ionic strength, were investigated and optimized. Under optimum conditions, the calibration graph was linear in the range of 4.23-250 μg L(-1) with a detection limit of 1.27 μg L(-1). The relative standard deviation for ten replicate measurements of 10 and 100 μg L(-1) of nickel were 3.21% and 2.55%, respectively. The proposed method was assessed through the analysis of certified reference water or recovery experiments. PMID:21598026

  16. X-ray residual stress measurement on weld metal of nickel based alloy

    International Nuclear Information System (INIS)

    Residual stress on the weld metal of nickel based alloy was evaluated through x-ray diffraction and metallurgical study of the microstructure. Weld metal specimens were prepared from Alloy182 (JIS DNiCrFe-3) and Alloy132 (JIS DNiCrFe-1J) deposited on a steel plate. X-ray diffraction results show a strong [100] preferred orientation nearly normal to the surface of the weld metal. Crystallographic consideration predicts that dominant 311 diffractions appear around 25.2 and 72.5 degrees of ψ angle. For each diffraction, the peak shift was measured at the ψ angle showing the maximum diffraction intensity, using the side-inclination method (ψ-goniometer method) with a Mn x-ray tube and a PSPC (position sensitive proportional counter). The residual stress was determined by the peak shifts according to the two tilt method. The x-ray stress constant, K, on Alloy182 was determined experimentally. The depth profile of the residual stress was measured on the ground specimens with and without laser peening. Tensile residual stress due to the grinding work is observed in the surface layer of the unpeened specimen; however it changes to compressive after laser peening. The overall behavior of the depth profile of laser peened material agrees well with that of Alloy600 base metal measured in the previous studies, where the compressive residual stress with several hundred MPa at the surface gradually decreases and reaches to around 0 MPa at the depth of about 1 mm. (author)

  17. Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms

    International Nuclear Information System (INIS)

    In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale (∼ 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr2O3 nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr2O3 nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary media and to tackle some

  18. Etude des méthodes d’ingénierie de bandes par les alliages semiconducteurs et leur rôle en photovoltaïque.

    OpenAIRE

    HAMIDI, Hocine

    2015-01-01

    L’ingénierie des bandes par les alliages semiconducteurs a ouvert une boite de pandore pour les chercheurs, puisqu’il est possible avec cette technique d’atteindre n’importe quelle bande interdite en partant seulement de deux ou trois matériaux semiconducteurs purs. Le coefficient stoechiométrique de l’alliage semiconducteur s’avère être un paramètre clé dans cette ingénierie, et plusieurs applications ont pu voir le jour grâce à cette technique, surtout dans le domaine opto-électronique (las...

  19. Highly sensitive nonenzymatic glucose sensor based on nickel nanoparticle-attapulgite-reduced graphene oxide-modified glassy carbon electrode.

    Science.gov (United States)

    Shen, Zongxu; Gao, Wenyu; Li, Pei; Wang, Xiaofang; Zheng, Qing; Wu, Hao; Ma, Yuehui; Guan, Weijun; Wu, Songmei; Yu, Yu; Ding, Kejian

    2016-10-01

    In this article, a fast and sensitive nonenzymatic glucose sensor is reported utilizing a glassy carbon electrode modified by synthesizing nanocomposites of nickel nanoparticle-attapulgite-reduced graphene oxide (Ni NPs/ATP/RGO). A facile one-step electrochemical co-deposition approach is adopted to synthesize Ni NPs-ATP-RGO nanocomposites via electrochemical reduction of mixed precursor solution containing graphene oxide (GO), attapulgite (ATP) and nickel cations (Ni(2+)) at the cathode potentials. This strategy results in simultaneous depositions of ATP, cathodic reduction of Ni(2+) into nickel nanoparticles under acidic conditions, and in situ reduction of GO. The as-prepared NiNPs/ATP/RGO-based glucose sensor exhibits outstanding performance for enzymeless glucose sensing with sensitivity (1414.4 μAmM(-1)cm(-2)), linear range (1-710μM) and detection limit (0.37μM). What is more, the sensor has excellent stability and selectivity against common interferences in real sample. PMID:27474298

  20. A study of graphene films synthesized on nickel substrates: existence and origin of small-base-area peaks

    International Nuclear Information System (INIS)

    Large-area graphene films, synthesized by the chemical vapor deposition (CVD) method, have the potential to be used as electrodes. However, the electrical properties of CVD-synthesized graphene films fall short of the best results obtained for graphene films prepared by other methods. Therefore, it is important to understand the reason why these electrical properties are inferior to improve the applicability of CVD-grown graphene films. Here, we show that CVD-grown graphene films on nickel substrates contain many small-base-area (SBA) peaks that scatter conducting electrons, thereby decreasing the Hall mobility of charges in the films. These SBA peaks were induced by small peaks on the nickel surface and are likely composed of amorphous carbon. The formation of these SBA peaks on graphene films was successfully suppressed by controlling the surface morphology of the nickel substrate. These findings may be useful for the development of a CVD synthesis method that is capable of producing better quality graphene films with large areas.

  1. Microstructural indicators of transition mechanisms in time-dependent fatigue crack growth in nickel base superalloys

    Science.gov (United States)

    Heeter, Ann E.

    Gas turbine engines are an important part of power generation in modern society, especially in the field of aerospace. Aerospace engines are design to last approximately 30 years and the engine components must be designed to survive for the life of the engine or to be replaced at regular intervals to ensure consumer safety. Fatigue crack growth analysis is a vital component of design for an aerospace component. Crack growth modeling and design methods date back to an origin around 1950 with a high rate of accuracy. The new generation of aerospace engines is designed to be efficient as possible and require higher operating temperatures than ever seen before in previous generations. These higher temperatures place more stringent requirements on the material crack growth performance under creep and time dependent conditions. Typically the types of components which are subject to these requirements are rotating disk components which are made from advanced materials such as nickel base superalloys. Traditionally crack growth models have looked at high temperature crack growth purely as a function of temperature and assumed that all crack growth was either controlled by a cycle dependent or time dependent mechanism. This new analysis is trying to evaluate the transition between cycle-dependent and time-dependent mechanism and the microstructural markers that characterize this transitional behavior. The physical indications include both the fracture surface morphology as well as the shape of the crack front. The research will evaluate whether crack tunneling occurs and whether it consistently predicts a transition from cycle-dependent crack growth to time-dependent crack growth. The study is part of a larger research program trying to include the effects of geometry, mission profile and environmental effects, in addition to temperature effects, as a part of the overall crack growth system. The outcome will provide evidence for various transition types and correlate those

  2. Dynamic recrystallization behavior of a γ′-hardened nickel-based superalloy during hot deformation

    International Nuclear Information System (INIS)

    Highlights: • The relationship between the peak stress and stable DRX grain size has been expressed by a power law function. • The effect of CDRX characterized by progressive subgrain rotation became weaker with the increasing deformation temperature. • The effect of DDRX became stronger with the increasing strain for the alloy deformed at 1160 °C/0.1 s−1. • The fraction of twin boundaries is closely related to the deformation temperature and strain. - Abstract: The hot deformation behavior of a γ′-hardened nickel-based superalloy was investigated by means of isothermal compression tests in the temperature range of 1010–1210 °C with a strain rate of 0.1 s−1. The electron backscatter diffraction (EBSD) technique and transmission electron microscope (TEM) were employed to investigate the effect of deformation temperature and strain on the microstructure evolution and nucleation mechanisms of dynamic recrystallization (DRX). Microstructure observations revealed that the size and volume fraction of DRX grains increased with the increasing temperature. A power exponent relationship was obtained between the stable DRX grain size and the peak stress. Additionally, it was found that the effect of CDRX characterized by progressive subgrain rotation became weaker with the increasing deformation temperature, and DDRX was the operating nucleation mechanism of DRX at higher deformation temperature. On the other hand, the effect of DDRX became stronger with the increasing strain, and CDRX can only be considered as an assistant nucleation mechanism of DRX at the later stage of deformation for the alloy deformed at 1160 °C. Nucleation of DRX can also be activated by the twinning formation. Hence, particular attention was also paid to the evolution of twin boundaries during hot deformation

  3. Constitutive modeling of a nickel base superalloy -with a focus on gas turbine applications

    Energy Technology Data Exchange (ETDEWEB)

    Almroth, Per

    2003-05-01

    Gas turbines are used where large amounts of energy is needed, typically as engines in aircraft, ferries and power plants. From an efficiency point of view it is desirable to increase the service temperature as much as possible. One of the limiting factors is then the maximum allowable metal temperatures in the turbine stages, primarily in the blades of the first stage, that are exposed to the highest gas temperatures. Specially designed materials are used to cope with these severe conditions, such as the nickel base superalloy IN792. In order to be able to design the components for higher temperatures and tighter tolerances, a detailed understanding and computationel models of the material behaviour is needed. The models presented in this work have been developed with the objective of being physically well motivated, and with the intention of avoiding excessive numbers of parameters. The influence of the parameters should also be as easy as possible to interpret. The models are to describe the behaviour of IN792, under conditions typically found for a gas turbine blade. Specifically the high- and intermediate temperature isothermal modelling of IN792 have been addressed. One main issue when characterising the material and calibrating the models is the use of relevant tests, that are representative of component conditions. Therefore isothermal tests with an eye on the typical environment of a turbine blade have been planned and performed. Using numerical optimization techniques the material parameters for the isothermal behaviour of IN792 at 650 deg and 850 deg have been estimated. The good overall calibration results for these specific temperatures, using the presented modeling concept and nonstandard constitutive tests, suggests that the model can describe the behaviour of IN792 in gas turbine hot part applications.

  4. Dynamic recrystallization behavior of a γ′-hardened nickel-based superalloy during hot deformation

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Hongbin; Zhang, Kaifeng [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Jiang, Shaosong, E-mail: jiangshaosong@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhou, Haiping [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhao, Changhong; Yang, Xiaoli [Fushun Special Steel Co. Ltd, Fushun 113000 (China)

    2015-02-25

    Highlights: • The relationship between the peak stress and stable DRX grain size has been expressed by a power law function. • The effect of CDRX characterized by progressive subgrain rotation became weaker with the increasing deformation temperature. • The effect of DDRX became stronger with the increasing strain for the alloy deformed at 1160 °C/0.1 s{sup −1}. • The fraction of twin boundaries is closely related to the deformation temperature and strain. - Abstract: The hot deformation behavior of a γ′-hardened nickel-based superalloy was investigated by means of isothermal compression tests in the temperature range of 1010–1210 °C with a strain rate of 0.1 s{sup −1}. The electron backscatter diffraction (EBSD) technique and transmission electron microscope (TEM) were employed to investigate the effect of deformation temperature and strain on the microstructure evolution and nucleation mechanisms of dynamic recrystallization (DRX). Microstructure observations revealed that the size and volume fraction of DRX grains increased with the increasing temperature. A power exponent relationship was obtained between the stable DRX grain size and the peak stress. Additionally, it was found that the effect of CDRX characterized by progressive subgrain rotation became weaker with the increasing deformation temperature, and DDRX was the operating nucleation mechanism of DRX at higher deformation temperature. On the other hand, the effect of DDRX became stronger with the increasing strain, and CDRX can only be considered as an assistant nucleation mechanism of DRX at the later stage of deformation for the alloy deformed at 1160 °C. Nucleation of DRX can also be activated by the twinning formation. Hence, particular attention was also paid to the evolution of twin boundaries during hot deformation.

  5. Structural, electrical, optical and analytical applications of newly synthesized polyaniline based nickel molybdate composite

    Energy Technology Data Exchange (ETDEWEB)

    Khan, Meraj Alam; Ishrat, Urfi; Dar, Ayaz Mahmood; Ahmad, Anees, E-mail: aneesahmad@yahoo.com

    2015-07-05

    Highlights: • Synthesis of organic–inorganic conducting nano-composite cation-exchanger. • Average particle size was found to be 76 nm. • The nano-composite was found to be selective for Pb(II), Hg(II) and Th(IV) ions. • The nano composite indicated a band gap of about 3.44 eV showing a weak blue shift compared to 3.37 eV. • The binary separations of metal ions are fairly sharp and reproducible with 90–95% recovery. - Abstract: The synthesis of polyaniline based nickel molybdate nano composite cation exchanger was described by sol–gel method and was explored to study the electrical, optical and analytical applications. The nano composite material was characterized by Fourier Transform Infrared (spectrometer), X-ray diffraction, particle size analyzer, scanning electron microscopy and tunneling electron microscopy. The XRD of nano composite material confirmed the semi-crystalline nature while as particle size analysis as well as TEM depicted average particle size of 76 nm. The partition coefficient studies of different metal ions in the composite were performed in demineralised water and sodium dodecyl sulfate surfactant, and it was found to be selective for Pb(II), Hg(II) and Th(IV) ions. To implement the use of polyaniline Ni(II) molybdate nano composite as adsorbent, some important binary separations of metal ions were performed. SEM analysis showed that the nano composite has random non-preferential orientation with no visible cracks and appeared to be composed of dense and loose aggregation of small particles. The UV–vis spectrum of the nano composite indicated a band gap of about 3.44 eV showing a weak blue shift compared to 3.37 eV for the bulk. Due to their optical and electrical properties, nano composite is promising candidate for use as selectivity of different cations.

  6. Pulse reversal plating of nickel alloys

    DEFF Research Database (Denmark)

    Tang, Peter Torben

    2007-01-01

    Pulse plating has previously been reported to improve the properties of nickel and nickel alloy deposits. Typically, focus has been on properties such as grain size, hardness and smoothness. When pulse plating is to be utilised for microtechnologies such as microelectromechanical systems (MEMS......), internal stress and material distribution are even more important. With baths based upon nickel chloride, and nickel and cobalt chlorides, pulse reversal plating of both pure nickel and nickel-cobalt alloys has been used to fabricate tools for microinjection moulding. Pulse reversal plating of ternary soft...

  7. Apports de la simulation numérique pour I'identification du comportement rhéologique des alliages d'aluminium par essai de bipoinçonnement

    Science.gov (United States)

    Gélin, J. C.; Ghouati, O.; Shahani, R.

    1994-04-01

    The modelling of rheological behaviour of aluminium alloys for hot metal forming is based on experimental tests. The plane strain compression tests under various thermomechanical conditions (effective strain, effective strain rate, temperature, ...) are used for such a procedure. It is shown that numerical modelling combined with classical approaches can advantageously help in testing interpretation. It is shown, for instance, that the friction coefficient or the thermal exchanges between the specimen and the dies can be accurately fitted. Furthermore, a comparison between the numerical results and micrographical observations shows that it is possible to use numerical results with a good confidence. L'identification du comportement rhéologique des alliages d'aluminium en vue de leur mise en forme à chaud par laminage nécessite la réalisation d'essais expérimentaux. Les essais de bipoinçonnement entre poinçons parallélépipédiques, réalisés sous diverses conditions thermomécaniques (déformation effective, vitesse de déformation effective et température) ont été retenus pour une telle identification. On montre que la simulation numérique des essais permet de corriger de manière substantielle les méthodes d'identification classiques basées sur des approches rigides viscoplastiques. On montre par exemple que les simulations numériques permettent d'ajuster le coefficient de frottement ou les conditions d'échange thermiques. Enfin, une comparaison entre résultats numériques et analyses micrographiques montre que l'on peut utiliser les résultats des simulations en vue de la prévision des évolutions microstructurales des alliages considérés.

  8. Adhesion strength of nickel and zinc coatings with copper base electroplated in conditions of external stimulation by laser irradiance

    Directory of Open Access Journals (Sweden)

    V. V. Dudkina

    2013-04-01

    Full Text Available Purpose. The investigation of laser irradiance influence on the adhesion strength of nickel and zinc coatings with copper base and the research of initial stages of crystallization for nickel and zinc films. Methodology. Electrodeposition of nickel and zinc films from the standard sulphate electrolyte solutions was carried out on the laser-electrolytic installations, built on the basis of gas discharge CO2-laser and solid ruby laser KVANT-12. The adhesion strength of metal coatings with copper base are defined not only qualitatively using the method of meshing and by means of multiple bending, but also quantitatively by means of indention of diamond pyramid into the border line between coating and base of the side section. Spectrum microanalysis of the element composition of the border line “film and base” is carried out using the electronic microscope REMMA-102-02. Findings. Laser irradiance application of the cathode region in the process of electroplating of metal coatings enables the adhesion strength improvement of coating with the base. Experimental results of adhesive strength of the films and the spectrum analysis of the element composition for the border line between film and base showed that during laser-assisted electroplating the diffusion interaction between coating elements and the base metal surface takes place. As a result of this interaction the coating metal diffuses into the base metal, forming transition diffused layer, which enhances the improvement of adhesion strength of the coatings with the base. Originality. It is found out that ion energy increase in the double electric layer during interaction with laser irradiance affects cathode supersaturation at the stage of crystallization. Hence, it also affects the penetration depth of electroplated material ions into the base metal, which leads to the adhesion strength enhancement. Practical value. On the basis of research results obtained during the laser

  9. Fatigue crack initiation in nickel-based superalloys studied by microstructure-based FE modeling and scanning electron microscopy

    Directory of Open Access Journals (Sweden)

    Fried M.

    2014-01-01

    Full Text Available In this work stage I crack initiation in polycrystalline nickel-based superalloys is investigated by analyzing anisotropic mechanical properties, local stress concentrations and plastic deformation on the microstructural length scale. The grain structure in the gauge section of fatigue specimens was characterized by EBSD. Based on the measured data, a microstructure-based FE model could be established to simulate the strain and stress distribution in the specimens during the first loading cycle of a fatigue test. The results were in fairly good agreement with experimentally measured local strains. Furthermore, the onset of plastic deformation was predicted by identifying shear stress maxima in the microstructure, presumably leading to activation of slip systems. Measurement of plastic deformation and observation of slip traces in the respective regions of the microstructure confirmed the predicted slip activity. The close relation between micro-plasticity, formation of slip traces and stage I crack initiation was demonstrated by SEM surface analyses of fatigued specimens and an in-situ fatigue test in a large chamber SEM.

  10. High temperature corrosion of nickel-base alloys in environments containing alkali sulphate

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Rachel; Flyg, Jesper; Caddeo, Sophie [Corrosion and Metals Research Institute, KIMAB, Stockholm (Sweden); Karlsson, Fredrik [Siemens Industrial Turbomachinery, Finspong (Sweden)

    2007-02-15

    This work is directed towards producing data to assist in lifetime assessment of components in gas turbines run in severely polluted industrial environments where the main corrosive species is SO{sub 2}, which can condense to form alkali sulphates. Corrosion rates have been measured for the base materials, in order to assess the worst-case scenario, in which cracks or other damage has occurred to the protective coating. The information is expected to be of value to manufacturers, owners and inspectors of gas turbines. Six nickel-base superalloys were subject to thermal cycles of 160 hours duration, and 0.8mg/cm{sup 2} of 20 mol % Na{sub 2}SO{sub 4} + 80mol% K{sub 2}SO{sub 4} was applied before each cycle. The test temperatures were 850 deg C and 900 deg C, with maximum test durations of 24 cycles and 12 cycles respectively. The metal loss was assessed by metallography of cross sections and the sulphidation attack was found to be very uneven. Mass change data indicated that the corrosion process was largely linear in character, and probability plots and estimations of the propagation rate of corrosion based on the linear growth assumption were produced. The performance of the alloys increased with increasing chromium content. The single crystal materials CMSX4 and MD2 showed such high corrosion rates that their use in severely contaminated industrial environments is considered inadvisable. The best performance was shown by Inconel 939 and Inconel 6203, so that even if cracks occur in the protective coating, a reasonable remaining lifetime can be expected for these materials. Sulphide formation occurred at the reaction front in all cases and mixed sulphides such as Ta-Ni or Ti-Nb sulphides were often present. The work has news value since very little long-term data is currently available for materials performance in severely sulphidising environments. The project goals in terms of exposures and metrology have been fully realised. Contributions have been made to the

  11. Determination of Aluminum in Nickel-Based Superalloys by Using Laser-Induced Breakdown Spectroscopy%Determination of Aluminum in Nickel-Based Superalloys by Using Laser-Induced Breakdown Spectroscopy

    Institute of Scientific and Technical Information of China (English)

    朱德华; 王茜; 倪晓武; 陈建平; 陆建

    2011-01-01

    Laser-induced breakdown spectroscopy (LIBS) was developed to detect aluminum in nickel-based superalloys (K417, GH4033, DZ125L, З ∏742y) using a non-intensified, non-gated, low-cost detection system. The precision of LIBS depends strongly on the experimental conditions. The calibration curves of Al(I)394.4 nm and Al(I)396.2 nm under the optimum experimental parameters are presented. Finally the limit of detection (LOD) for aluminum is calculated from the experimental data, which is in the range of 0.09% to 0.1% by weight.

  12. Competing fatigue mechanisms in Nickel-base superalloy Rene 88DT

    Science.gov (United States)

    Chang, Paul N.

    Nickel base superalloys exhibit superior high temperature mechanical properties required for aircraft engine components. It has been known that the processing of these alloys by the powder metallurgy route introduces inclusions inside the material. The presence of such inclusions often leads to competing failure modes in fatigue that is described by a step-wise or two distinct S-N curves involving both the surface and internally-initiated cracks, resulting in large uncertainties of fatigue life. A clear understanding of such behavior is yet to be established. The principal objective of this research is to examine the effect of inclusions on the extent of fatigue failure competition from surface and internal initiators at two different specimen test volumes. Experimental fatigue testing has been performed to explore how the presence of inclusions affects the competing fatigue failure modes. In addition, how the competing failure modes will behave with changes in the specimen size was also studied. Two groups of material each with two different specimen sizes were used in this study. It has been shown that the two crack initiation mechanisms occurred in the small unseeded Rene 88DT specimens tested at 650ºC over the stress range tested. Additionally, the fatigue lives were reduced with increase in specimen volume. All fatigue failures in seeded material occurred due to crack initiations from the seeded inclusions. In the fatigue life of seeded material, two competing and separate S-N curves were found in small test volume, whereas, in the large test volume, the regions were separated by a "step" in S-N curve. It has been found that the largest inclusion size observed in metallographic surfaces was smaller than the size determined from the fatigue failure origin. An analysis method based on extreme value statistics developed by Murakami was used to predict the largest size of inclusion in the test volume. The results of this study clearly show that competition for

  13. Synthesis and characterization of nanostructured electrocatalysts based on nickel and tin for hydrogen peroxide electrogeneration

    International Nuclear Information System (INIS)

    Highlights: • 9% SnNi/C 6:1 was the best choice for H2O2 electrogeneration among all materials. • 9% SnNi/C 6:1 transferred 2.2 electrons and had a H2O2 percentage efficiency of 88%. • X-ray diffraction analysis identified a phase for 9% SnNi/C 6:1 (Ni3Sn4). • Ni3Sn4 is a structure tolerant of defects that can increase oxygen diffusion. -- Abstract: This work describes both the preparation and the characterization of nanostructured materials based on tin and nickel. Composite materials of SnNi/C were prepared by the polymeric precursor method and were supported on Vulcan XC-72R, which is a high surface area carbon, for a comparative study. Three proportions on carbon were evaluated: 6%, 9% and 13%. Binary materials were prepared varying the atomic ratios of Sn and Ni at 6:1, 3:1, 1:1, 1:3 and 1:6 for each percentage composition tested. The materials were characterized by X-ray diffraction to determine the mean crystallites sizes of the important phases for the catalytic process, such as Ni3Sn, Ni3Sn2 and Ni3Sn4, and by energy dispersive spectroscopy (EDS) measurements to determine the percentage composition of the material with highest catalytic activity. The results showed that the binary material prepared with 9% metal load at a ratio of 6:1 Sn:Ni was the best material for H2O2 electrogeneration. This material showed the highest ring current, which was a consequence of the highest amount of H2O2 production having a ring current higher than that obtained for the ORR for Vulcan carbon. The best electrocatalyst transferred 2.2 electrons in the ORR with an 88% yield of H2O2, while the Vulcan carbon, which is the reference material for the 2-electron transfer reaction, produced just a 63% yield of H2O2. Thus, based on these results, 9% Sn:Ni (6:1) is a promising material to be used in H2O2 electrogeneration and in AOPs. This result is likely due to the presence of acid oxygen-containing species on carbon and to the large defect concentration in Ni3Sn4 lattice

  14. Influence of Chromium and Molybdenum on the Corrosion of Nickel Based Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hayes, J R; Gray, J; Szmodis, A W; Orme, C A

    2005-08-02

    The addition of chromium and molybdenum to nickel creates alloys with exceptional corrosion resistance in a diverse range of environments. This study examines the complementary roles of Cr and Mo in Ni alloy passivation. Four nickel alloys with varying amounts of chromium and molybdenum were studied in 1 molar salt solutions over a broad pH range. The passive corrosion and breakdown behavior of the alloys suggests that chromium is the primary element influencing general corrosion resistance. The breakdown potential was nearly independent of molybdenum content, while the repassivation potential is strongly dependant on the molybdenum content. This indicates that chromium plays a strong role in maintaining the passivity of the alloy, while molybdenum acts to stabilize the passive film after a localized breakdown event.

  15. EELS analysis of the nitrogen content of carbide particles in a commercial γ′-strengthened nickel-base superalloy

    International Nuclear Information System (INIS)

    Carbide particles contribute to the high strength of nickel-base superalloys. It is a long standing question whether these carbide particles contain nitrogen. Here we examine the nitrogen content of the titanium–molybdenum-carbide in the commercial superalloy NIMONIC PE16 using a combination of electron energy loss spectroscopy (EELS) with energy dispersive X-ray (EDX) analysis. Careful examination of the molybdenum M3- and M2-edges, which overlap with the nitrogen K-edge, leads to an upper limit for the nitrogen content of the carbide: 1.8 at.%

  16. Microstructural stability of a nickel-based alloy overlay on a 2.25Cr1Mo steel substrate

    OpenAIRE

    Saghafifar, Hassan

    2011-01-01

    Ni-based superalloy weld overlays are widely used in electricity generating plants to significantly reduce high temperature corrosion problems of ferritic steel components under service conditions. Welding a nickel alloy similar to IN625 onto the outer bore of a 2.25Cr1Mo steel tube enhances its service life as a superheater tube in the highly corrosive environment of a Waste-to-Energy boiler. For the purposes of studying the effects of high temperature service on the microstructure of this l...

  17. Low cycle fatigue of the single-crystal nickel-base superalloy CMSX-4. Anistropy and effect of creep damage

    Energy Technology Data Exchange (ETDEWEB)

    Klingelhoeffer, Hellmuth [Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin (Germany). Lab. of Mechanical Behaviour of Metals and Metal Matrix Composites; Epishin, Alexander; Link, Thomas [Technical Univ. Berlin (Germany). Dept. of Metallic Materials

    2009-07-01

    Low cycle fatigue of the single-crystal nickel-base superalloy CMSX-4 was investigated in the temperature range 700-950 C under strain controlled cyclic loading. The points of interest were the crystallographic anisotropy of low cycle fatigue behaviour and the effect of creep damage on low cycle fatigue life. For the testing conditions used the low cycle fatigue life of CMSX-4 is strongly orientation dependent as well as very sensitive to the formation of rafted {gamma}/{gamma}'-microstructure. (orig.)

  18. A Study on the Unified Damage Model for Creep-Fatigue Interacted Life Prediction of Nickel-base Superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Tae Won; Kang, Dong Hwan [Hanyang Univ., Seoul (Korea, Republic of); Yeom, Jong Taek; Park, Nho Kwang [Korea Institute of Machinery and Materials, Daejeon (Korea, Republic of)

    2007-07-01

    A methodology for creep-fatigue interacted life prediction of nickel-base superalloy at high temperature is presented enabling the experimentally measured life to be compared with the model predictions. Continuum damage mechanics has been employed to determine the accumulation of damage during the deformation by means of the unified damage model, which is coupled with the material behavior analysis. Several types of low cycle fatigue test at high temperature have been carried out, and thus the effect of plastic strain range together with the relaxed stress to the life can be investigated. Good agreements between the interacted model's predictions and experimental data of the life were obtained.

  19. Nickel metallomics: general themes guiding nickel homeostasis.

    Science.gov (United States)

    Sydor, Andrew M; Zamble, Deborah B

    2013-01-01

    The nickel metallome describes the distribution and speciation of nickel within the cells of organisms that utilize this element. This distribution is a consequence of nickel homeostasis, which includes import, storage, and export of nickel, incorporation into metalloenzymes, and the modulation of these and associated cellular systems through nickel-regulated transcription. In this chapter, we review the current knowledge of the most common nickel proteins in prokaryotic organisms with a focus on their coordination environments. Several underlying themes emerge upon review of these nickel systems, which illustrate the common principles applied by nature to shape the nickel metallome of the cell.

  20. Crab shell-based biosorption technology for the treatment of nickel-bearing electroplating industrial effluents.

    Science.gov (United States)

    Vijayaraghavan, K; Palanivelu, K; Velan, M

    2005-03-17

    This paper discusses the possible application of a biosorption system with acid-washed crab shells in a packed bed up-flow column for the removal of nickel from electroplating industrial effluents. Between two nickel-bearing effluents, effluent-1 is characterized by considerable amount of light metals along with trace amounts of lead and copper. Effluent-2 is characterized by relatively low conductivity, total dissolved solids and total hardness compared to effluent-1. Crab shells exhibited uptakes of 15.08 and 20.04 mg Ni/g from effluent-1 and effluent-2, respectively. The crab shell bed was regenerated using 0.01 M EDTA (pH 9.8, aq. NH3) and reused for seven sorption-desorption cycles. The EDTA elution provided elution efficiencies up to 99% in all the seven cycles. This, together with the data from regeneration efficiencies for seven cycles, provided evidence that the reusability of crab shell in the treatment of nickel-bearing electroplating industrial effluents is viable. PMID:15752873

  1. Recycling of spent nickel-cadmium batteries based on bioleaching process

    International Nuclear Information System (INIS)

    Only 1-2 percent of discarded dry batteries are recovered in China. It is necessary to find an economic and environmentally friendly process to recycle dry batteries in this developing country. Bioleaching is one of the few techniques applicable for the recovery of the toxic metals from hazardous spent batteries. Its principle is the microbial production of sulphuric acid and simultaneous leaching of metals. In this study, a system consisting of a bioreactor, settling tank and leaching reactor was developed to leach metals from nickel-cadmium batteries. Indigenous thiobacilli, proliferated by using nutritive elements in sewage sludge and elemental sulphur as substrates, was employed in the bioreactor to produce sulphuric acid. The overflow from the bioreactor was conducted into the settling tank. The supernatant in the settling tank was conducted into the leaching reactor, which contained the anode and cathodic electrodes obtained from nickel-cadmium batteries. The results showed that this system was valid to leach metals from nickel-cadmium batteries, and that the sludge drained from the bottom of the settling tank could satisfy the requirements of environmental protection agencies regarding agricultural use

  2. Amperometric glucose sensor based on nickel nanoparticles/carbon Vulcan XC-72R.

    Science.gov (United States)

    Abdel Hameed, R M

    2013-09-15

    A stable non-enzymatic glucose sensor was constructed by chemical deposition of nickel nanoparticles on carbon Vulcan XC-72R using microwave irradiation technique. The mode and time of microwave irradiation during nickel salt reduction were varied. This was found to affect the morphology of formed Ni/C powder as evidenced by TEM analysis. Nickel nanoparticles aggregation becomes more serious at longer microwave irradiation times. The electrocatalytic activity of different Ni/C samples towards glucose oxidation was studied in KOH solution by employing cyclic voltammetry and chronoamperometry techniques. Ni/C sample, prepared by pulse mode with total operating time of 150s, showed the highest oxidation current density. An excellent sensitivity value of 1349.7μAmM(-1)cm(-2) with a detection limit of 0.232μM was gained by Ni/C sensor. It also exhibits good reproducibility and long-term stability, as well as high selectivity with insignificant interference from ascorbic acid.

  3. A comparison between nickel and palladium precatalysts of 1,2,4-triazole based N-heterocyclic carbenes in hydroamination of activated olefins.

    Science.gov (United States)

    Dash, Chandrakanta; Shaikh, Mobin M; Butcher, Ray J; Ghosh, Prasenjit

    2010-03-14

    A comparison is drawn between the nickel and palladium precatalysts of 1,2,4-triazole based N-heterocyclic carbenes in the hydroamination of activated olefins. Though all of the newly designed nickel and palladium precatalysts, trans-[1-i-propyl-4-R-1,2,4-triazol-5-ylidene](2)MBr(2) [R = Et, M = Ni (1b); R = Et, M = Pd (1c); R = CH(2)CH=CH(2), M = Ni (2b) and R = CH(2)CH=CH(2), M = Pd (2c)], are moderately active for hydroamination reaction of a variety of secondary amines viz. morpholine, piperidine, pyrrolidine and diethylamine with activated olefins like, acrylonitrile, methyl acrylate, ethyl acrylate and t-butyl acrylate at room temperature in 1 hour, the nickel complexes (1b and 2b) exhibited superior activity compared to its palladium counterparts (1c and 2c). The better performance of the nickel complexes has been correlated to the more electron deficient metal center in the nickel 1b and 2b complexes than in the palladium 1c and 2c analogs based on the density functional theory studies. The 1b-c and 2b-c complexes were synthesized by the reaction of 1-i-propyl-4-R-1,2,4-triazolium bromide [R = Et (1a) and R = CH(2)CH=CH(2) (2a)] with MCl(2) [M = Ni, Pd] in presence of NEt(3) as a base. PMID:20179844

  4. Mechanical properties and microstructure changes after long-term aging at 700℃ for a nickel-base superalloy

    Institute of Scientific and Technical Information of China (English)

    Shuangqun Zhao; Jianxin Dong; Xishan Xie

    2003-01-01

    Mechanical properties and microstructure changes have been investigated on a new nickel-base superalloy after long-term aging at 700℃. It is found that the major precipitates of the tested alloy are MC, M23C6, M6C and γ' in the course of long-term aging at 700℃. The carbides maintain good thermal stability with the aging time up to 5008 h. The growth rate of gamma prime precipitates is relatively high in the early aging period and then slows down. The coarsening behavior of gamma prime follows a diffusion-controlled growth procedure. The room temperature Rockwell hardness of the alloy aged at 700℃ increases slightly at the initial stage of aging, but it decreases with the prolonged time. It mainly depends on the size of gamma prime. In comparison with Nimonic lloy 263, the new alloy characterizes with higher tensile and stress-rupture strengths at high temperatures. The new nickel-base superalloy offers a combination of microstructure stability, strength, ductility and toughness at 700℃.

  5. Microstructural evolutions and mechanical behaviour of the nickel based alloys 617 and 230 at high temperature

    International Nuclear Information System (INIS)

    High Temperature Reactors (HTR), is one of the innovative nuclear reactor designed to be inherently safer than previous generation and to produce minimal waste. The most critical metallic component in that type of reactor is the Intermediate Heat exchanger (IHX). The constraints imposed by the conception and the severe operational conditions (high temperature of 850 C to 950 C, lifetime of 20,000 h) have guided the IHX material selection toward two solid solution nickel base alloys, the Inconel 617 and the Haynes 230. Inconel 617 is the primary candidate alloy thanks to its good high temperature mechanical and corrosion properties and the large data base developed in previous programs. However, its high cobalt content has to be considered as an issue (nuclear activation). The more recent alloy Haynes 230, in which most of the cobalt has been replaced by tungsten, present characteristics similar to the 617 alloy. The objective of this thesis is to study the high temperature mechanical behaviour of both alloys in relation with their microstructural evolutions. The as received microstructural observations have revealed primary carbides (M6C). Most of this precipitates are evenly distributed in the materials. Few M23C6 secondary carbides are observed in both alloys in the as received state. Thermal ageing treatments at 850 C lead to an important M23C6 precipitation on slip lines and at grain boundaries. The size of this carbides increases and their number decreases with increasing ageing duration. The intragranular precipitation of secondary carbides at 950 C is more limited and the intergranular evolution more important than at 850 C. The microstructural observations and the hardness evolution of both alloys show that the main microstructural evolutions occur before 1,000 h at both studied temperatures. The mechanical properties of the Inconel 617 and the Haynes 230 have been studied using tensile, creep, fatigue and relaxation-fatigue tests. Particularly, the

  6. Theoretical investigation of the mechanism of tritiated methane dehydrogenation reaction using nickel-based catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Liang; Li, Jiamao; Deng, Bing; Yang, Yong; Wang, Heyi [Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics, Mianyang 621900 (China); Li, Weiyi [School of Physics and Chemistry, Xihua University, Chengdu 610065 (China); Li, Shuo, E-mail: lishuo@cqut.edu.cn [School of Chemical Engineering, Chongqing University of Technology, Chongqing 400054 (China); Tan, Zhaoyi, E-mail: tanzhaoyi@caep.cn [Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics, Mianyang 621900 (China)

    2015-06-15

    Graphical abstract: - Highlights: • Four-step dehydrogenation of CT{sub 4} catalyzed by Ni to form Ni–C by releasing T{sub 2}. • The process of Ni + CT{sub 4} → NiCT{sub 2} + T{sub 2} is more achievable than that of NiCT{sub 2} → NiC + T{sub 2}. • TNiCT → T{sub 2}NiC step is the RDS with the rate constant of k = 2.8 × 10{sup 13} exp(−313,136/RT). • The hydrogen isotope effect value of k{sub H}/k{sub T} is 2.94, and k{sub D}/k{sub T} is 1.39. • CH{sub 4} and CD{sub 4} dehydrogenations are likely to occur, accompanied by the CT{sub 4} cracking. - Abstract: The mechanism of tritiated methane dehydrogenation reaction catalyzed by nickel-based catalyst was investigated in detail by density functional theory (DFT) at the B3LYP/[6-311++G(d, p), SDD] level. The computational results indicated that the dehydrogenation of tritiated methane is endothermic. The decomposition of tritiated methane catalyzed by Ni to form Ni-based carbon (Ni–C) after a four-step dehydrogenation companied with releasing tritium. After the first and second dehydrogenation steps, Ni + CT{sub 4} formed NiCT{sub 2}. After the third and fourth dehydrogenation steps, NiCT{sub 2} formed NiC. The first and second steps of dehydrogenation occurred on both the singlet and triplet states, and the lowest energy route is Ni + CT{sub 4} → {sup 1}COM → {sup 1}TS1 → {sup 3}IM1 → {sup 3}TS2 → {sup 3}IM2. The third and fourth steps of dehydrogenation occurred on both the singlet and quintet states, and the minimum energy reaction pathway appeared to be IM3 → {sup 1}TS4 → {sup 5}IM4 → {sup 5}TS5 → {sup 5}IM5 → {sup 5}pro + T{sub 2}. The fourth step of dehydrogenation TNiCT → T{sub 2}NiC was the rate-determining step of the entire reaction with the rate constant of k{sub 2} = 2.8 × 10{sup 13} exp(−313,136/RT) (in cm{sup 3} mol{sup −1} s{sup −1}), and its activation energy barrier was calculated to be 51.8 kcal/mol. The Ni-catalyzed CH{sub 4} and CD{sub 4} cracking

  7. Stability, carbon resistance, and reactivity toward autothermal reforming of nickel on ceria-based supports

    International Nuclear Information System (INIS)

    'Full text:' Solid Oxide Fuel Cell (SOFC) normally requires a reformer unit, where the fuel such as natural gas, methane, methanol, or ethanol can be reformed to hydrogen before introducing to the main part of fuel cell. Nickel on commercial supports such as Al2O3, MgO, ZrO2 has been widely reported to be used as the reforming catalyst commercially. Carbon formation and catalyst deactivation are always the main problems of using this type of catalyst. It is well established that CeO2 and CeO2-ZrO2 have been applied as the catalysts in a wide variety of reactions involving oxidation or partial oxidation of hydrocarbons (e.g. automotive catalysis). In order to quantify the performance of nickel on CeO2 and CeO2-ZrO2 supports for reformer application, the stabilities toward methane steam reforming and the carbon formation resistance were studied. After 18 hours, nickel on CeO2-ZrO2 with the Ce/Zr ratio of 3/1 presented the best performance in term of stability and activity. It also provided excellent resistance toward carbon formation compared to commercial Ni/Al2O3. The autothermal reforming of methane over Ni catalyst on CeO2 and CeO2-ZrO2 supports were also investigated. Ni/Ce-ZrO2 with the Ce/ Zr ratio of 3/1 also showed the best performance. The kinetics of this reaction was also studied. In the temperature range of 750-900C, the reaction order in methane was always closed to 1. The catalyst showed a slight positive effect of hydrogen and a negative effect of steam on the steam reforming rate. The addition of oxygen increased the steam reforming rate. However, the productions of CO and H2 decreased with increasing oxygen partial pressure. (author)

  8. Electron microscopy study of the deactivation of nickel based catalysts for bio oil hydrodeoxygenation

    DEFF Research Database (Denmark)

    Gardini, Diego; Mortensen, Peter Mølgaard; Carvalho, Hudson W. P.;

    2014-01-01

    Hydrodeoxygenation (HDO) is proposed as an efficient way to remove oxygen in bio-oil, improving its quality as a more sustainable alternative to conventional fuels in terms of CO2 neutrality and relative short production cycle [1]. Ni and Ni-MoS2 nanoparticles supported on ZrO2 show potential....... Deactivation by chlorine (0.3 vol% chlorooctane) co-feeding was found to be reversible, as the catalyst could regain close to its initial deoxygenation activity upon restoration of a clean feed. SEM-EDX investigations excluded the presence of chlorine species; however, XRD analysis revealed sintering of nickel...

  9. The impact of carbon on single crystal nickel-base superalloys: Carbide behavior and alloy performance

    Science.gov (United States)

    Wasson, Andrew Jay

    Advanced single crystal nickel-base superalloys are prone to the formation of casting grain defects, which hinders their practical implementation in large gas turbine components. Additions of carbon (C) have recently been identified as a means of reducing grain defects, but the full impact of C on single crystal superalloy behavior is not entirely understood. A study was conducted to determine the effects of C and other minor elemental additions on the behavior of CMSX-4, a commercially relevant 2nd generation single crystal superalloy. Baseline CMSX-4 and three alloy modifications (CMSX-4 + 0.05 wt. % C, CMSX-4 + 0.05 wt. % C and 68 ppm boron (B), and CMSX-4 + 0.05 wt. % C and 23 ppm nitrogen (N)) were heat treated before being tested in high temperature creep and high cycle fatigue (HCF). Select samples were subjected to long term thermal exposure (1000 °C/1000 hrs) to assess microstructural stability. The C modifications resulted in significant differences in microstructure and alloy performance as compared to the baseline. These variations were generally attributed to the behavior of carbide phases in the alloy modifications. The C modification and the C+B modification, which both exhibited script carbide networks, were 25% more effective than the C+N modification (small blocky carbides) and 10% more effective than the baseline at preventing grain defects in cast bars. All C-modified alloys exhibited reduced as-cast gamma/gamma' eutectic and increased casting porosity as compared to baseline CMSX-4. The higher levels of porosity (volume fractions 0.002 - 0.005 greater than the baseline) were attributed to carbides blocking molten fluid flow during the final stages of solidification. Although the minor additions resulted in reduced solidus temperature by up to 16 °C, all alloys were successfully heat treated without incipient melting by modifying commercial heat treatment schedules. In the B-containing alloy, heat treatment resulted in the transformation of

  10. Hot corrosion resistance of high-velocity oxyfuel sprayed coatings on a nickel-base superalloy in molten salt environment

    Science.gov (United States)

    Sidhu, T. S.; Prakash, S.; Agrawal, R. D.

    2006-09-01

    No alloy is immune to hot corrosion attack indefinitely. Coatings can extend the lives of substrate materials used at higher temperatures in corrosive environments by forming protective oxides layers that are reasonably effective for long-term applications. This article is concerned with studying the performance of high-velocity oxyfuel (HVOF) sprayed NiCrBSi, Cr3C2-NiCr, Ni-20Cr, and Stellite-6 coatings on a nickel-base superalloy at 900 °C in the molten salt (Na2SO4-60% V2O5) environment under cyclic oxidation conditions. The thermogravimetric technique was used to establish kinetics of corrosion. Optical microscope, x-ray diffraction, scanning electron microscopy/electron dispersive analysis by x-ray (SEM/EDAX), and electron probe microanalysis (EPMA) techniques were used to characterize the as-sprayed coatings and corrosion products. The bare superalloy suffered somewhat accelerated corrosion in the given environmental conditions. whereas hot corrosion resistance of all the coated superalloys was found to be better. Among the coating studied, Ni-20Cr coated superalloy imparted maximum hot corrosion resistance, whereas Stellite-6 coated indicated minimum resistance. The hot corrosion resistance of all the coatings may be attributed to the formation of oxides and spinels of nickel, chromium, or cobalt.

  11. Nickel-based gadolinium alloy for neutron adsorption application in ram packages

    International Nuclear Information System (INIS)

    This paper will outline the results of a metallurgical development program that is investigating the alloying of gadolinium into a nickel-chromium-molybdenum alloy matrix. Gadolinium has been chosen as the neutron absorption alloying element due to its high thermal neutron absorption cross section and low solubility in the expected U.S. repository environment. The nickel-chromium-molybdenum alloy family was chosen for its known corrosion performance, mechanical properties, and weldability. The workflow of this program includes chemical composition definition, primary and secondary melting studies, ingot conversion processes, properties testing, and national consensus codes and standards work. The microstructural investigation of these alloys shows that the gadolinium addition is not soluble in the primary austenite metallurgical phase and is present in the alloy as gadolinium-rich second phase. This is similar to what is observed in a stainless steel alloyed with boron. The mechanical strength values are similar to those expected for commercial Ni-Cr-Mo alloys. The alloys have been corrosion tested in simulated Yucca Mountain aqueous chemistries with acceptable results. The initial results of weldability tests have also been acceptable. Neutronic testing in a moderated critical array has generated favorable results. An American Society for Testing and Materials material specification has been issued for the alloy and a Code Case has been submitted to the American Society of Mechanical Engineers for code qualification. The ultimate goal is acceptance of the alloy for use at the Yucca Mountain repository

  12. Magnetoliposomes based on nickel/silica core/shell nanoparticles: Synthesis and characterization

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues, Ana Rita O.; Gomes, I.T.; Almeida, Bernardo G. [Centro de Física (CFUM), Universidade do Minho, Campus de Gualtar, 4710-057 Braga (Portugal); Araújo, J.P. [IFIMUP/IN – Instituto de Nanociência e Nanotecnologia, R. Campo Alegre, 4169-007 Porto (Portugal); Castanheira, Elisabete M.S. [Centro de Física (CFUM), Universidade do Minho, Campus de Gualtar, 4710-057 Braga (Portugal); Coutinho, Paulo J.G., E-mail: pcoutinho@fisica.uminho.pt [Centro de Física (CFUM), Universidade do Minho, Campus de Gualtar, 4710-057 Braga (Portugal)

    2014-12-15

    In the present work, nickel magnetic nanoparticles with diameters lower than 100 nm, with and without silica shell, were synthesized by microheterogeneous templating. The magnetic properties of the nanoparticles show a typical ferromagnetic behavior with a coercive field of 80 Oe. Dry magnetoliposomes (DMLs) with diameter between 58 nm and 76 nm were obtained from the synthesis of nanoparticles in the presence of a lipid or surfactant layer, and aqueous magnetoliposomes (AMLs) were obtained by encapsulation of the nanoparticles in liposomes. FRET (Förster resonance energy transfer) experiments were performed to study the non-specific interactions between aqueous magnetoliposomes and giant unilamellar vesicles (GUVs), as models of cell membranes. It was possible to detect membrane fusion between GUVs and AMLs containing both NBD-C{sub 6}-HPC (donor) and the dye Nile Red (acceptor). - Highlights: • Magnetic nickel nanoparticles were synthesized in microheterogeneous media. • The nanoparticles were covered with a silica shell to improve biocompatibility. • Aqueous and dry magnetoliposomes were prepared, the latter with diameter around 70 nm. • Membrane fusion between magnetoliposomes and models of cell membranes was detected by FRET.

  13. Performance of a combined capacitor based on ultrafine nickel oxide/carbon nanotubes composite electrodes

    Institute of Scientific and Technical Information of China (English)

    Xiaofeng Wang; Yanqiu Cao; Yiqiang Lu; Qiqian Sha; Ji Liang

    2004-01-01

    A new sol-gel process for the preparation of ultrafine nickel hydroxide electrode materials was developed. The composite electrodes consisting of carbon nanotubes and Ni(OH)2 were developed by mixing the hydroxide and carbon nanotubes together in different mass ratios. In order to enhance energy density, a combined type pseudocapacitor/electric double layer capacitor was considered and its electrochemical properties were characterized by cyclic voltammetry and dc charge/discharge test. The combined capacitor shows excellent capacitor behavior with an operating voltage up to 1.6 V in KOH aqueous electrolyte. Stable charge/discharge behaviors were observed with much higher specific capacitance values of 24 F/g compared with that of EDLC (12F/g) by introducing 60% Ni(OH)2 in the anode material. By using the modified anode of a Ni(OH)2/carbon nanotubes composite electrode, the specific capacitance of the cell was less sensitive to discharge current density compared with that of the capacitor employing pure nickel hydroxide as anode. The combined capacitor in this study exhibits high energy density and stable power characteristics.

  14. Nickel foam-based manganese dioxide-carbon nanotube composite electrodes for electrochemical supercapacitors

    Energy Technology Data Exchange (ETDEWEB)

    Li, Jun; Zhitomirsky, Igor [Department of Materials Science and Engineering, McMaster University, 1280 Main Street West, Hamilton, Ontario (Canada); Yang, Quan Min [Inco Technical Services, Mississauga, Ontario (Canada)

    2008-12-01

    Manganese dioxide nanofibers with length ranged from 0.1 to 1 {mu}m and a diameter of about 2-4 nm were prepared by a chemical precipitation method. Composite electrodes for electrochemical supercapacitors were fabricated by impregnation of slurries of the manganese dioxide nanofibers and multiwalled carbon nanotubes (MWCNTs) into porous nickel foam current collectors. In the composite electrodes, MWCNT formed a secondary conductivity network within the nickel foam cells. Obtained composite electrodes, containing 0-20 wt.% MWCNT with total mass loading of 40 mg cm{sup -2}, showed a capacitive behavior in the 0.1-0.5 M Na{sub 2}SO{sub 4} solutions. The highest specific capacitance (SC) of 155 F g{sup -1} was obtained at a scan rate of 2 mV s{sup -1} in the 0.5 M Na{sub 2}SO{sub 4} solutions. The SC increased with increasing MWCNT content in the composite materials and increasing Na{sub 2}SO{sub 4} concentration in the solutions and decreased with increasing scan rate. (author)

  15. Nickel foam-based manganese dioxide-carbon nanotube composite electrodes for electrochemical supercapacitors

    Science.gov (United States)

    Li, Jun; Yang, Quan Min; Zhitomirsky, Igor

    Manganese dioxide nanofibers with length ranged from 0.1 to 1 μm and a diameter of about 2-4 nm were prepared by a chemical precipitation method. Composite electrodes for electrochemical supercapacitors were fabricated by impregnation of slurries of the manganese dioxide nanofibers and multiwalled carbon nanotubes (MWCNTs) into porous nickel foam current collectors. In the composite electrodes, MWCNT formed a secondary conductivity network within the nickel foam cells. Obtained composite electrodes, containing 0-20 wt.% MWCNT with total mass loading of 40 mg cm -2, showed a capacitive behavior in the 0.1-0.5 M Na 2SO 4 solutions. The highest specific capacitance (SC) of 155 F g -1 was obtained at a scan rate of 2 mV s -1 in the 0.5 M Na 2SO 4 solutions. The SC increased with increasing MWCNT content in the composite materials and increasing Na 2SO 4 concentration in the solutions and decreased with increasing scan rate.

  16. Kinetics of passivation of a nickel-base alloy in high temperature water

    Energy Technology Data Exchange (ETDEWEB)

    Machet, A. [Laboratoire de Physico-Chimie des Surfaces, CNRS-ENSCP (UMR 7045), Ecole Nationale Superieure de Chimie de Paris, Universite Pierre et Marie Curie, F-75231 Paris cedex 05 (France)]|[Framatome ANP, Tour AREVA, F-92084 Paris-la-Defense (France); Galtayries, A.; Zanna, S.; Marcus, P. [Laboratoire de Physico-Chimie des Surfaces, CNRS-ENSCP (UMR 7045), Ecole Nationale Superieure de Chimie de Paris, Universite Pierre et Marie Curie, F-75231 Paris cedex 05 (France); Jolivet, P.; Scott, P. [Framatome ANP, Tour AREVA, F-92084 Paris-la-Defense (France); Foucault, M.; Combrade, P. [Framatome ANP, Centre Technique, F-71205 Le Creusot (France)

    2004-07-01

    The kinetics of passivation and the composition of the surface oxide layer, in high temperature and high pressure water, of a nickel-chromium-iron alloy (Alloy 600) have been investigated by X-ray Photoelectron Spectroscopy (XPS). The samples have been exposed for short (0.4 - 8.2 min) and longer (0 - 400 hours) time periods to high temperature (325 deg. C) and high pressure water (containing boron and lithium) under controlled hydrogen pressure. The experiments were performed in two types of autoclaves: a novel autoclave dedicated to short time periods and a classic static autoclave for the longer exposures. In the initial stage of passivation, a continuous ultra-thin layer of chromium oxide (Cr{sub 2}O{sub 3}) is rapidly formed on the surface with an external layer of chromium hydroxide. For longer times of passivation, the oxide layer is in a duplex form with an internal chromium oxide layer and an external layer of nickel hydroxide. The growth of the internal Cr{sub 2}O{sub 3} oxide layer has been fitted by three classical models (parabolic, logarithmic and inverse logarithmic laws) for the short passivation times, and the growth curves have been extrapolated to longer passivation periods. The comparison with the experimental results reveals that the kinetics of passivation of Alloy 600 in high temperature and high pressure water, for passivation times up to 400 hours, is well fitted by a logarithmic growth law. (authors)

  17. Surface Reaction Kinetics of Steam- and CO2-Reforming as Well as Oxidation of Methane over Nickel-Based Catalysts

    Directory of Open Access Journals (Sweden)

    Karla Herrera Delgado

    2015-05-01

    Full Text Available An experimental and kinetic modeling study on the Ni-catalyzed conversion of methane under oxidative and reforming conditions is presented. The numerical model is based on a surface reaction mechanism consisting of 52 elementary-step like reactions with 14 surface and six gas-phase species. Reactions for the conversion of methane with oxygen, steam, and CO2 as well as methanation, water-gas shift reaction and carbon formation via Boudouard reaction are included. The mechanism is implemented in a one-dimensional flow field description of a fixed bed reactor. The model is evaluated by comparison of numerical simulations with data derived from isothermal experiments in a flow reactor over a powdered nickel-based catalyst using varying inlet gas compositions and operating temperatures. Furthermore, the influence of hydrogen and water as co-feed on methane dry reforming with CO2 is also investigated.

  18. NUMERICAL STUDY OF THE NOTCH EFFECT ON THE CREEP BEHAVIOR AND LIFE OF NICKEL-BASE SINGLE CRYSTAL SUPERALLOYS

    Institute of Scientific and Technical Information of China (English)

    Q.M. Yu; Z.F. Yue

    2004-01-01

    Numerical calculations of creep damage development and life behavior of circular notched specimens of nickel-base single crystal had been performed. The creep stress distributions depend on the specimen geometry. For a small notch radius, von Mises stress has an especial distribution. The damage distribution is greatly influenced by the notch depth, notch radius as well as notch type. The creep crack initiation place is different for each notched specimen. The characteristics of notch strengthening and notch weakening depend on the notch radius and notch type. For the same notch type,the creep rupture lives decrease with the decreasing of notch radius. A creep life model has been presented for the multiaxial stress states based on the crystallographic slip system theory.

  19. Low cycle fatigue life of two nickel-base casting alloys in a hydrogen environment. [for high-pressure oxidizer turbopump turbine nozzles

    Science.gov (United States)

    Cooper, R. A.

    1976-01-01

    Samples of two nickel-base casting alloys, Mar-M-246 (a Martin Company alloy) and 713LC (a low-carbon modification of the alloy 713C developed by International Nickel Company) were tested as candidate materials for the high-pressure fuel and high-pressure oxidizer turbopump turbine nozzles. The samples were subjected to tensile tests and to low cycle fatigue tests in high-pressure hydrogen to study the influence of the hydrogen environment. The Mar-M-246 material was found to have a three times higher cyclic life in hydrogen than the 713LC alloy, and was selected as the nozzle material.

  20. Mononuclear thiocyanate containing nickel(II) and binuclear azido bridged nickel(II) complexes of N4-coordinate pyrazole based ligand: Syntheses, structures and magnetic properties

    Science.gov (United States)

    Solanki, Ankita; Monfort, Montserrat; Kumar, Sujit Baran

    2013-10-01

    Two mononuclear nickel(II) complexes [NiL1(NCS)2] (1) and [NiL2(NCS)2] (2) and two azido bridged binuclear nickel(II) complexes [Ni(()2()2] (3) and [Ni(()2()2] (4), where L1, L2, L1‧ and L2‧ are N,N-diethyl-N‧,N‧-bis((3,5-dimethyl-1H-pyrazol-1-yl)methyl)ethane-1,2-diamine (L1), N,N-bis((1H-pyrazol-1-yl)methyl)-N‧,N‧-diethylethane-1,2-diamine (L2), N,N-diethyl-N‧-((3,5-dimethyl-1H-pyrazol-1-yl)methyl)ethane-1,2-diamine (L1‧) and N-((1H-pyrazol-1-yl)methyl)-N‧,N‧-diethylethane-1,2-diamine (L2‧) have been synthesized and characterized by microanalyses and physico-chemical methods. Single crystal X-ray diffraction analyses revealed that complexes 1 and 2 are mononuclear NCS- containing Ni(II) complex with octahedral geometry and complexes 3 and 4 are end-on (μ-1,1) azido bridged binuclear Ni(II) complexes with distorted octahedral geometry. Variable temperature magnetic studies of the complexes 3 and 4 display ferromagnetic interaction with J values 19 and 32 cm-1, respectively.

  1. YSZ protective coatings elaborated by MOCVD on nickel-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, E.; Esteve, J. [Barcelona Univ. (Spain). Dept. de Fisica Aplicada i Electronica; Garcia, G.; Figueras, A. [ICMAB/CSIC, Campus U.A.B. 08193, Bellaterra (Spain); Llibre, J. [S.E. de, Carburos Metalicos S.A., Pl, Zona Franca 14-20, 08038, Barcelona (Spain)

    1998-03-01

    The aim of this work is to study both the mechanical and the structural properties of yttria-stabilized zirconia (YSZ) coatings prepared on metallic substrates. YSZ films were obtained in a hot wall MOCVD reactor using Zr(thd){sub 4} and Y(thd){sub 3} as organometallic precursors. The evaporation and the deposition temperatures were chosen in order to stabilize the cubic phase of the zirconia. The coatings were produced on different nickel and chromium alloys substrates. X-ray diffraction and SIMS techniques were used to characterize the influence of different experimental parameters, such as substrate nature, deposition temperature and thermal treatment, on the structure and composition of the YSZ film and the film/substrate interface. Mechanical properties of the coatings were also determined, before and after heat treatment, by means of microindentation tests. (orig.) 13 refs.

  2. CO hydrogenation on nickel-based catalysts: Effects of copper addition

    Energy Technology Data Exchange (ETDEWEB)

    Agnelli, M.; Mirodatos, C.

    2000-05-15

    The effect of copper addition on the catalytic properties of silica-supported nickel catalysts for the reaction of CO hydrogenation in the temperature range of 200--500 C has been investigated. Different effects, positive or negative, depending on the temperature and the copper content, are described and explained. At low temperature (230 C), the addition of low copper content prevents the loss of the active surface by sintering without inhibiting the rate of CO hydrogenation too much. At high temperatures (450 C), high copper content is necessary to limit the accumulation of poisonous carbon products, but at the expense of CO conversion. On the basis of the various kinetic and morphologic effects of copper addition, an advanced description of the CO hydrogenation mechanism is also provided, assuming an active site formed by 2--3 adjacent Ni atoms, whatever the temperature or the copper content may be.

  3. Nickel based alloys as electrocatalysts for oxygen evolution from alkaline solutions. [Metal--air batteries

    Energy Technology Data Exchange (ETDEWEB)

    Lu, P.W.T.; Srinivasan, S.

    1977-01-01

    The slowness of the oxygen evolution reaction is one of the main reasons for significant energy losses in water electrolysis cells and secondary air--metal batteries. To date, data on the kinetics of this reaction on alloys and intermetallic compounds are sparse. In this work, mechanically polished alloys of nickel with Ir, Ru or W and Ni--Ti intermetallic compounds were studied as oxygen electrodes. Since the oxygen evolution reaction always takes place on oxide-film covered surfaces, the nature of oxide films formed on these alloys were investigated using cyclic voltametric techniques. Steady-state potentiostatic and slow potentiodynamic (at 0.1 mV/s) methods were employed to obtain the electrode kinetic parameters for the oxygen evolution reaction in 30 wt. percent KOH at 80/sup 0/C, the conditions normally used in water electrolysis cells. The peaks for the formation or reduction of oxygen-containing layers appearing on the pure metals are not always found on the alloys. The maximum decreases in oxygen overpotential at an apparent current density of 20 mA cm/sup -2/ (as compared with that on Ni) were found for the alloys of 50Ni--50Ir and 75Ni--25Ru and the intermetallic compound Ni/sub 3/Ti, these decreases being about 40, 30, and 20 mV, respectively. On the long-term polarization in the potential region of oxygen evolution, the oxygen-containing layers on Ni--Ir or Ni--Ru alloys are essentially composed of nickel oxides instead of true mixed oxide films of two components. The present work confirms that, possibly because of coverage by oxide films, there is no direct dependence of the electrocatalytic activities of the alloys on their electronic properties. 11 figures, 1 table.

  4. Synthesis, crystal structure, fluorescence and electrochemical studies of a new tridentate Schiff base ligand and its nickel(II) and palladium(II) complexes

    Science.gov (United States)

    Shafaatian, Bita; Soleymanpour, Ahmad; Kholghi Oskouei, Nasim; Notash, Behrouz; Rezvani, Seyyed Ahmad

    2014-07-01

    A new unsymmetrical tridentate Schiff base ligand was derived from the 1:1 M condensation of ortho-vanillin with 2-mercaptoethylamine. Nickel and palladium complexes were obtained by the reaction of the tridentate Schiff base ligand with nickel(II) acetate tetrahydrate and palladium(II) acetate in 2:1 M ratio. In nickel and palladium complexes the ligand was coordinated to metals via the imine N and enolic O atoms. The S groups of Schiff bases were not coordinated to the metals and S-S coupling was occured. The complexes have been found to possess 1:2 Metal:Ligand stoichiometry and the molar conductance data revealed that the metal complexes were non-electrolytes. The complexes exhibited octahedral coordination geometry. The emission spectra of the ligand and its complexes were studied in methanol. Electrochemical properties of the ligand and its metal complexes were investigated in the CH3CN solvent at the 100 mV s-1 scan rate. The ligand and metal complexes showed both reversible and quasi-reversible processes at this scan rate. The Schiff base and its complexes have been characterized by IR, 1H NMR, UV/Vis, elemental analyses and conductometry. The crystal structure of nickel complex has been determined by single crystal X-ray diffraction.

  5. Stereological characterization of the γ' particles in a nickel base superalloy: Comparison between transmission electron microscopy and atomic force microscopy techniques

    International Nuclear Information System (INIS)

    Critical comparison of transmission electron microscopy and atomic force microscopy techniques was provided concerning size measurements of γ' precipitates in a nickel-base superalloy. The divergence between results is explained in terms of the resolution limit for atomic force microscopy, linked both to the tip dimension and the diameter of the investigated particles

  6. Influence of dynamic strain aging on the near-threshold fatigue crack growth behavior of a new single crystal nickel-based superalloy

    International Nuclear Information System (INIS)

    In recent years, the design requirements of advanced gas turbine engines have led to the development of directionally solidified single crystal nickel-based superalloys. Among these alloys, CMSX-4 is a new second-generation single crystal nickel-based superalloy containing rhenium. This alloy has been developed from the first-generation CMSX alloys. It has superior hot corrosion resistance and higher creep-rupture strength than first-generation single crystal nickel-based superalloys and is an attractive candidate for complex components that require continuous exposure to very high temperatures. Due to its potential applications in turbine blades, rotors and nuclear reactors, etc., the fatigue crack growth rate (FCGR) and fatigue threshold (FT) data of this material are extremely important for safe life prediction as well as failure safe design at elevated temperatures. Preliminary studies by these authors have indicated that this material is probably undergoing dynamic strain aging (DSA) in the temperature range of 260 to 800 C. However, the effect of DSA on FCGR and FT is not well known or established for single crystal nickel-based superalloys. The objective of this investigation was to determine the effect of DSA on FCGR and FT of CMSX-4 at the temperature range of 650 and 800 C

  7. Influences of processing parameters on microstructure during investment casting of nickel-base single crystal superalloy DD3

    Directory of Open Access Journals (Sweden)

    Gao Sifeng

    2012-05-01

    Full Text Available The effects of solidification variables on the as-cast microstructures of nickel-base single crystal superalloy DD3 have been investigated by using the modified Bridgman apparatus. The experiments were performed under a thermal gradient of approximately 45 K·cm-1 and at withdrawal rates ranging from 30 to 200 m·s-1. The experimental results show that the primary and secondary dendritic arm spacings (PDAS and SDAS decrease when the withdrawal rate is increased. Compared with the theoretical models of PDAS, the results are in good agreement with Trivedi’s model. The relationships of PDAS and SDAS with withdrawal rates can be described as l1 = 649.7V -0.24±0.02 and l2 = 281V -0.32±0.03, respectively. In addition, the size of the γ′ phase significantly decreases with increasing withdrawal rate.

  8. Effect of solidification rate on competitive grain growth in directional solidification of a nickel-base superalloy

    Institute of Scientific and Technical Information of China (English)

    ZHOU YiZhou; SUN XiaoFeng

    2012-01-01

    The mechanism of grain structure evolution during directional solidification is a fundamental subject in material science.Within the published research there exist conflicting views on the mechanism of grain overgrowth.To study the effect of solidification rate on grain structure evolution,bi-crystals samples were produced in a nickel-base superalloy at different solidification rates.It was found that at the convergent grain boundaries those grains better aligned with respect to the heat flux more readily overgrew neighbouring grains with misaligned orientations and the effect became more pronounced as solidification rate was increased.However,at diverging grain boundaries the rate of overgrowth was invariant to the solidification rate.These experimental results were compared with models in the literature.Thus,a better insight into competitive grain growth in directional solidification processes was obtained.

  9. Effect of cooling rate on MC carbide in directionally solidified nickel-based superalloy under high thermal gradient

    Directory of Open Access Journals (Sweden)

    Zhang Weiguo

    2012-02-01

    Full Text Available A series of directional solidification experiments have been performed to study the effect of cooling rate on the precipitation behavior of MC carbide in nickel-based superalloy under the temperature gradient of 500 K·s-1. Results reveal that the morphology of MC carbide changes from coarse block to fine strip, then to Chinese-script, and their sizes reduce gradually with the increasing of cooling rate from 2.53 K·s-1 to 36.4 K·s-1. At low cooling rates, most of these carbides are found to be located at the grain boundary and interdendritic regions, while the coupled growth of some carbides and γ matrix in the center of γ grains is occurred at high cooling rate. The main elements forming MC carbide are Ta, W, and Hf.

  10. Oxide-layer formation and stability on a nickel-base alloy in impure helium at high temperature

    International Nuclear Information System (INIS)

    The corrosion behavior in impure helium of Haynes 230, a nickel base alloy candidate for heat exchangers in Very High Temperature Reactors (VHTR), has been investigated. The study focused on the formation and the subsequent destruction of the surface oxide layer at 900 C and 980 C. In-situ gas-phase analysis coupled to post-exposure surface analyses showed that a chromium-rich surface oxide formed on Haynes 230 at 900 C but was unstable above a critical temperature TA: the chromium-rich oxide reacted with carbon in solution in the alloy to produce chromium and CO(g). The effect of carbon monoxide partial pressure in the gas phase as well as the influence of chromium and carbon activities in the alloy on TA are discussed taking thermodynamics and kinetics aspects into account. (authors)

  11. Influence of cubic boron nitride grinding on the fatigue strengths of carbon steels and a nickel-base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Kawagoishi, N.; Chen, Q.; Kondo, E. [Kagoshima Univ. (Japan). Faculty of Engineering; Goto, M. [Oita Univ. (Japan). Faculty of Engineering; Nisitani, H. [Kyushu Sangyo Univ., Fukuoka (Japan). Faculty of Engineering

    1999-04-01

    The influence of cubic boron nitride (CBN) grinding on fatigue strength was investigated on an annealed carbon steel, a quenched and tempered carbon steel at room temperature, and a nickel-base superalloy, Inconel 718, at room temperature and 500 C. The results were discussed from several viewpoints, including surface roughness, residual stress, and work hardening or softening due to CBN grinding. The fatigue strength increased upon CBN grinding at room temperature, primarily because of the generation of compressive residual stress in the surface region. However, in the case of Inconel 718, this marked increase in the fatigue strength tended to disappear at the elevated temperature due to the release of compressive residual stress and the decrease of crack growth resistance at an elevated temperature.

  12. Study of the cyclic softening of an under-aged gamma'-precipitated nickel-base superalloy (Waspaloy)

    Energy Technology Data Exchange (ETDEWEB)

    Risbet, M.; Feaugas, X.; Clavel, M. [Universite de Technologie de Compiegne (France). Lab. Roberval

    2001-09-01

    This study deals with the cyclic behaviour at room temperature of a nickel-base superalloy, strengthened by shearable {gamma}' precipitates. A special attention is paid to the influence of the controlled plastic strain {epsilon}{sub a}. Whatever {epsilon}{sub a}, a softening of the stress amplitude follows the first cycles hardening stage. This phenomenon is discussed in terms of back and effective stress evolutions. The decreasing of the total stress amplitude is mainly carried by the kinematic stress lowering, except for the lowest plastic strain level (0.05%), where the isotropic stress decreasing predominates. With the help of dislocations features, the internal stress is analyzed as a consequence of simultaneous activation of several slip systems. (orig.)

  13. Study of the cyclic softening of an under-aged gamma'-precipitated nickel-base superalloy (Waspaloy)

    International Nuclear Information System (INIS)

    This study deals with the cyclic behaviour at room temperature of a nickel-base superalloy, strengthened by shearable γ' precipitates. A special attention is paid to the influence of the controlled plastic strain εa. Whatever εa, a softening of the stress amplitude follows the first cycles hardening stage. This phenomenon is discussed in terms of back and effective stress evolutions. The decreasing of the total stress amplitude is mainly carried by the kinematic stress lowering, except for the lowest plastic strain level (0.05%), where the isotropic stress decreasing predominates. With the help of dislocations features, the internal stress is analyzed as a consequence of simultaneous activation of several slip systems. (orig.)

  14. Plastic Behavior of a Nickel-Based Alloy under Monotonic-Tension and Low-Cycle-Fatigue Loading

    Energy Technology Data Exchange (ETDEWEB)

    Huang, E-Wen [ORNL; Barabash, Rozaliya [ORNL; Wang, Yandong [ORNL; Clausen, Bjorn [ORNL; Li, Li [ORNL; Liaw, Peter K [University of Tennessee, Knoxville (UTK); Ice, Gene E [ORNL; Yang, Dr Ren [Argonne National Laboratory (ANL); Choo, Hahn [ORNL; Pike, Lee M [ORNL; Klarstrom, Dwaine L [ORNL

    2008-01-01

    The plasticity behavior of the annealed HASTELLOY C-22HSTM alloy, a face-centered cubic (FCC), nickel-based superalloy, was examined by the in-situ neutron-diffraction experiments at room temperature. Monotonic-tension and low-cycle-fatigue experiments were conducted to observe the plastic behavior of the alloy. The tension straining and cyclic-loading deformation were studied as a function of the stress. The plastic behaviors during the deformation are discussed in the light of the relationship between the stress and dislocation-density evolutions. The calculated dislocation-density evolutions within the alloys reflect the strain hardening and cyclic hardening/softening. Experimental lattice strains are compared to verify the hardening mechanism at the selected stress levels for tension and cyclic loadings. Combining with the calculations of the dislocation densities, the neutron-diffraction experiments give an evidence of the strain and cyclic hardening of the alloy.

  15. Synthesis and magnetic properties of a 1-D helical chain derived from a Nickel-Sodium Schiff base complex

    Indian Academy of Sciences (India)

    Apoorva Upadhyay; Chinmoy Das; Shaik Nagul Meera; Stuart K Langley; Keith S Murray; Maheswaran Shanmugam

    2014-09-01

    The reaction of the deprotonated form of the Schiff base ligand; (E)-2-methoxy-6-((phenylimino) methyl)phenol (L) with nickel chloride hydrate results in the formation of the 1-dimentional coordination polymer; Na[Ni(L)2(OMe)(MeOH)] (1). The structure was determined via single crystal X-ray diffraction measurements. A careful analysis of the complex shows that the polymer exists as a helical structure, where the helicity is brought about by the presence of an alkali metal ion which is observed for the first time. Moreover the helical structure in 1 is maintained predominantly through covalent bond rather than supramolecular interactions. Direct current magnetic susceptibility measurement suggests that complex 1 obeys the Curie law. The fitting of magnetic data using the PHI software package yields parameters of = 1, = 2.26 and = +4.51 (or = −7.24cm-1) for 1.

  16. Fatigue Crack Growth Behavior of Nickel-base Superalloy Haynes 282 at 550-750 °C

    Science.gov (United States)

    Rozman, K. A.; Kruzic, J. J.; Hawk, J. A.

    2015-08-01

    The fatigue crack growth rates for nickel-based superalloy Haynes 282 were measured at temperatures of 550, 650, and 750 °C using compact tension specimens with a load ratio of 0.1 and cyclic loading frequencies of 25 Hz and 0.25 Hz. Increasing the temperature from 550 to 750 °C caused the fatigue crack growth rates to increase from ~20 to 60% depending upon the applied stress intensity level. The effect of reducing the applied loading frequency increased the fatigue crack growth rates from ~20 to 70%, also depending upon the applied stress intensity range. The crack path was observed to be transgranular for the temperatures and frequencies used during fatigue crack growth rate testing. At 750 °C, there were some indications of limited intergranular cracking excursions at both loading frequencies; however, the extent of intergranular crack growth was limited and the cause is not understood at this time.

  17. Changes of structure in nickel-based cast materials IN 100 and IN 713C after creep load

    Energy Technology Data Exchange (ETDEWEB)

    Pillhoefer, H.; Track, W.; Wege, R.

    1987-01-01

    Creep values of the nickel-based cast alloys IN 100 and IN 713C were determined at the Institute for Materials of the Darmstadt Technical College on behalf of the FVV Working Party on 'Long Term Creep' and these were evaluated with the aim of: Producing documentation of structural changes, documentation of changes of the ..gamma.. separation phase depending on temperature, stress and time. Clearing up the stress to which ..gamma.. separation particles remain stable; from this one can judge how sensible it is to produce a defined hardened structure in IN 100 by heat treatment. Formulating subjects and tasks for an FVV Research Project 'Creep equations'. (orig./IHOE).

  18. Effects of aging in high temperature helium environments on room temperature tensile properties of nickel-base superalloys

    International Nuclear Information System (INIS)

    Research highlights: → Haynes 230 is susceptible to carburization, but Alloy 617 to decarburization and inter-granular oxidation. → Decarburization of Nickel-base superalloys can be accelerated in impure helium with H2. → Aging heat treatment causes inter-granular fracture primarily along inter-granular oxide and grain boundary carbides, which results in the loss of ductility. → Thin-plate specimen of Alloy 617 tends to favor failure by glide plane fracture when it is heavily decarburized. - Abstract: The influence of high temperature aging treatment on room temperature tensile properties of wrought nickel-base superalloys Alloy 617 and Haynes 230 was investigated. A significant decrease in elongation was observed for Alloy 617 exposed to a heavily oxidizing and decarburizing condition because of coarsening of grain boundary carbides and extensive inter-granular oxidation. On the other hand, Haynes 230 showed much lower ductility when exposed to a heavily carburizing condition, especially at 1000 deg. C because extensive carburization occurred due to a reaction with tungsten. Considerable loss of ductility for Alloy 617 and Haynes 230 was also observed in He-H2-H2O-CO-CO2-CH4 and He-H2O-CO-CO2 environments, which were the slightly oxidizing and decarburizing conditions. Loss of ductility was predominantly associated with brittle inter-granular cracking, while the extent of loss of ductility decreased depending on the decarburization depth. Decarburization was observed more extensively in helium with H2-H2O-CO-CO2-CH4 than helium with H2O-CO-CO2, and for Alloy 617 than for Haynes 230. Finally, the role of H2 in accelerating decarburization is discussed.

  19. Solidification characteristics and segregation behaviour of nickel-base-superalloys in dependence of different rhenium and ruthenium contents

    Energy Technology Data Exchange (ETDEWEB)

    Heckl, A.; Rettig, R.; Singer, R. [Erlangen Univ. (Germany). Lehrstuhl WTM

    2008-07-01

    Technical application like turbines in power plants are determined by high temperature materials, which can sustain severe thermal and mechanical stresses under extreme conditions. The state of the art is defined by Nickel-Base-Superalloys, as they combine high mechanical fatigue and creep strength, long-term phase stability and good corrosion resistance up to very high homologous temperatures. Systematic alloy development to increase the turbine gas inlet temperature is fundamental for a continuous efficiency improvement, which simultaneously leads to a cost decrease of energy production, as well as lower CO2- emissions. The alloying element Rhenium (Re) is reported in the literature to a strong solid solution strengthener which promotes higher tensile strength as well as better creep properties. However, it also deteriorates the segregation behaviour during solidification which becomes a major problem with more demanding heat treatment processes in modern alloys. The inhomogeneous Re distribution promotes the formation of brittle topological-closedpacked (TCP) phases, which in turn can deteriorate the mechanical properties of the material. Additions of Ruthenium (Ru) appear to be advantageous through stabilization of the microstructure with respect to TCP-phase formation but also by reducing the degree to which Re partitions during solidification. The investigation of 12 Nickel-Base-Superalloys with different Re and Ru contents in the present paper allows to more fully characterize the influence of Re and Ru on the solidification process, segregation behaviour and mechanical properties of the material. Moreover, the results are compared with calculated prediction using ThermoCalc to verify the reliability of thermodynamic simulations. (orig.)

  20. Fatigue crack growth behavior of a new single crystal nickel-based superalloy (CMSX-4) at 650 C

    International Nuclear Information System (INIS)

    CMSX-4 is a recently developed rhenium containing single crystal nickel-based superalloy. This alloy has potential applications in many critical high-temperature applications such as turbine blades, rotors, nuclear reactors, etc. The fatigue crack growth rate and the fatigue threshold data of this material is extremely important for accurate life prediction, as well as failure safe design, at elevated temperatures. In this paper, the fatigue crack growth behavior of CMSX-4 has been studied at 650 C. The investigation also examined the influence of γ' precipitates (size and distribution) on the near-threshold fatigue crack growth rate and the fatigue threshold. The influence of load ratio on the fatigue crack growth rate and the fatigue threshold was also examined. Detailed fractographic studies were carried out to determine the crack growth mechanism in fatigue in the threshold region. Compact tension specimens were prepared from the single crystal nickel-based superalloy CMSX-4 with [001] orientation as the tensile loading axis direction. These specimens were given three different heat treatments to produce three different γ' precipitate sizes and distributions. Fatigue crack growth behavior of these specimens was studied at 650 C in air. The results of the present investigation indicate that the near-threshold fatigue crack growth rate decreases and that the fatigue threshold increases with an increase in the γ' precipitate size at 650 C. The fatigue threshold decreased linearly with an increase in load ratio. Fractographs at 650 C show a stage 2 type of crack growth along {100} type of crystal planes in the threshold region, and along {111} type of crystal planes in the high ΔK region

  1. Modeling the initiation of Primary Water Stress Corrosion Cracking in nickel base alloys 182 and 82 of Pressurized Water Reactors

    International Nuclear Information System (INIS)

    Nickel base welds are widely used to assemble components of the primary circuit of Pressurized Water Reactors (PWR) plants. International experience shows an increasing number of Stress Corrosion Cracks (SCC) in nickel base welds 182 and 82 which motivates the development of models predicting the time to SCC initiation for these materials. SCC involves several parameters such as materials, mechanics or environment interacting together. The goal of this study is to have a better understanding of the physical mechanisms occurring at grains boundaries involved in SCC. In-situ tensile test carried out on oxidized alloy 182 evidenced dispersion in the susceptibility to corrosion of grain boundaries. Moreover, the correlation between oxidation and cracking coupled with micro-mechanical simulations on synthetic polycrystalline aggregate, allowed to propose a cracking criterion of oxidized grain boundaries which is defined by both critical oxidation depth and local stress level. Due to the key role of intergranular oxidation in SCC and since significant dispersion is observed between grain boundaries, oxidation tests were performed on alloys 182 and 82 in order to model the intergranular oxidation kinetics as a function of chromium carbides precipitation, temperature and dissolved hydrogen content. The model allows statistical analyses and is embedded in a local initiation model. In this model, SCC initiation is defined by the cracking of the intergranular oxide and is followed by slow and fast crack growth until the crack depth reaches a given value. Simplifying assumptions were necessary to identify laws used in the SCC model. However, these laws will be useful to determine experimental conditions of future investigations carried out to improve the calibration used parameters. (author)

  2. Influence of element Re on lattice misfits and stress rupture properties of single crystal nickel-based superalloys

    International Nuclear Information System (INIS)

    By means of the measurement of XRD curves and SEM, TEM observation, an investigation has been made into the influence of the element Re on lattice misfits and stress rupture properties of single crystal nickel-based superalloys. Results show that the bigger lattice parameters and misfit appear in 2% Re as-cast single crystal nickel-based superalloy due to the composition segregation and non-homogeneous distribution of the γ' phase in size. After the alloy is fully heat treated, the cubical γ' phase is coherently precipitated in the γ matrix phase, and the parameters and misfit of γ', γ phases decreases slightly. During the stress/stress-free aging, the coarsening of γ' phase occurs and the dislocation networks appear in the interfaces of the γ'/γ phases, which increases slightly the parameters and misfit of γ', γ phases. Compared to the γ matrix phase, the γ' phase has a smaller thermal dilation coefficient due to the smaller thermal capacity and the stronger combined force between the atoms, which increases the misfit between the parameters of γ' and γ phases in the alloy at the elevated temperature. The parameters of γ', γ phases in the alloys increase with the element Re content, and compared with the parameter of γ phase, the one of γ' phase increases to a bigger extent. Therefore, the misfits and mismatch stress of the γ'/γ interfaces in the alloys decrease with the increase of the element Re content, which reduces the rafted rate of γ' phase during stress aging and improves the stress rupture life of the alloys in the ranges of high temperature.

  3. Xinjiang Nickel Production Topped 10,000 tonnes, with the Potential to Become the Second Largest Production Base in China

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

    <正>On December 26, 2012, as forklifts shipped the 10000th tonne of nickel plate into the finished product warehouse of Xinjiang Nonferrous Group Fukang Smelting Plant, Xinjiang’s annual production of electrolytic nickel for the first time topped 10,000 tonnes. This also laid down solid

  4. Spectrophotometric determination of zirconium in nickel-base alloys with Arsenazo III after separation by froth flotation

    International Nuclear Information System (INIS)

    0.02-0.1% of zirconium can be determined in nickel alloys by spectrophotometry with Arsenazo III after its separation from the sample solution by means of froth flotation using Arsenazo III and Zephiramine. Nickel, chromium and iron do not interfere. Analysis of standard alloys yielded a standard deviation of 2.2%. (orig.)

  5. Nickel Based Coatings Containing TiN Nanoparticles Prepared by Ultrasonic-Electrodeposition Technology

    Directory of Open Access Journals (Sweden)

    Yong Wang

    2013-07-01

    Full Text Available In order to enhance the surface properties of steel substrates, nano Ni-TiN composite coatings were prepared using ultrasonic-electrodeposition technology in this study. The effects of ultrasonic on composite coatings were studied. The X-Ray Diffraction (XRD study had been utilized to detect the crystalline and amorphous characteristics of Ni-TiN composite coatings. The surface morphology and metallurgical structure of composite coatings were observed with Scanning Electron Microscope (SEM and High Respective Transmission Electron Microscope (HRTEM. Finally the corrosion resistance was tested. The results show that the ultrasonic has greatly effects on TiN nanoparticles in composite coatings. And the introduction of ultrasonic and TiN particles cause the nickel grains to become fine. The average grain diameter of TiN particles is 30 nm. The Ni grain is measured approximately 60 nm. The test of corrosion resistance shows the nano Ni-TiN composite coating is proved with good corrosion resistance. The corrosion rate of 45 steel is about 5 times than that of Ni-TiN composite coating and the corrosion rate of Ni coating is above thrice than that of Ni-TiN composite coating.

  6. Synthesis, Electrochemical, Spectroscopic, Antimicrobial, and Superoxide Dismutase Activity of Nickel (II Complexes with Bidentate Schiff Bases

    Directory of Open Access Journals (Sweden)

    R. N. Patel

    2013-01-01

    Full Text Available Five new nickel (II complexes, namely, [Ni(L12](ClO42(1; [Ni(L22](ClO42(2; [Ni(L32](ClO42(3; [Ni(L42](ClO42(4; [Ni(L52](ClO42(5, where L1 = benzoylhydrazide; L2 = N-[(1-1-(2-methylphenylethylidene]benzohydrazide; L3=N-[(1-1-(4-methylphenylethylidene]benzohydrazide; L4=N-[(1-1-(2-methoxyphenylethylidene]benzohydrazide; L5 = N-[(1-1-(4-methoxy-phenylethylidene]benzohydrazide, have been synthesized and characterized by various physicochemical and spectroscopic techniques. The synthesized complexes are stable powders, insoluble in common organic solvents such as ethanol, benzene, carbon tetrachloride, chloroform, and diethyl ether, and are nonelectrolytes. The magnetic and spectroscopic data indicate a distorted square planar geometry for all complexes. The superoxide dismutase activity of these complexes has been measured and discussed. Antibacterial and antifungal properties of these complexes were also tested.

  7. Influence de la microstructure lors d'essais de fissuration à chaud d'alliage d'aluminium 6061 en soudage TIG

    OpenAIRE

    Niel, Aurélie; Deschaux-Beaume, Frédéric; Bordreuil, Cyril; Fras, Gilles

    2010-01-01

    Dans le but de réduire la consommation d'énergie, les constructeurs travaillent sur l'emploi de matériaux légers, comme les alliages d'aluminium, pour diminuer le poids des véhicules. Ces modifications imposent une amélioration constante des procédés de fabrication, en particulier en soudage. L'accroissement des vitesses de soudage sur les alliages d'aluminium provoque l'apparition de défauts tels que la fissuration à chaud. La compréhension de ce phénomène est un problème complexe faisant in...

  8. Spectrographic determination of silicon in uranium-carbon-silicon alloys; Le dosage spectrographique du silicium dans les alliages uranium-carbone-silicium

    Energy Technology Data Exchange (ETDEWEB)

    Spitz, J.P.; Chazee, J.J.; Tran Van, D.; Desforges, F. [Commissariat a l' Energie Atomique, Grenoble (France). Centre d' Etudes Nucleaires

    1966-04-01

    The use of a spark excitation under a controlled argon atmosphere enables the spectrographic determination of silicon in uranium-carbon-silicon alloys. The method presented here is rapid and its accuracy is most satisfactory. (authors) [French] L'utilisation d'une excitation par etincelle sous biosphere controlee d'argon permet le dosage spectrographique du silicium dans les alliages uranium-carbone-silicium. La methode proposee est rapide et sa precision tres satisfaisante. (auteurs)

  9. Examination of nickel alloys and welded joints made from nickel-based alloy. Challenge for ultrasonic testing; Pruefung von Nickellegierungen und Schweissnaehten aus Nickellegierungen. Herausforderung fuer die Ultraschallpruefung

    Energy Technology Data Exchange (ETDEWEB)

    Dugan, Sandra; Wagner, Sabine [Stuttgart Univ. (Germany). Materialpruefungsanstalt

    2015-07-01

    Nickel alloys and in particular welds of nickel alloy provide a special challenge for ultrasonic testing. Increased scattering at the relatively large grains resulting in a reduction of the signal-to-noise ratio. In welds and cast materials added that form during solidification columnar grains which are oriented in the preferred direction depending on the cooling conditions. Thereby, the elastic anisotropy of the material makes macroscopically noticeable and affects the ultrasound propagation. Thus, in particular the detection of small defects and the distinction between reflections from imperfections and interfering signals like reflections at interfaces, backscattering from the grain structure or indications are significantly more difficult. This article shows a few examples of the challenges of simple components such as pipelines to the testing with ultrasound. [German] Um dem staendig steigendem Energiebedarf gerecht zu werden und dennoch eine Reduzierung der Emissionen insbesondere von CO{sub 2} zu erreichen, sind weltweit Bestrebungen im Gange, die Effizienz fossil befeuerter Dampfkraftwerke zu steigern. Dies kann durch Erhoehung der Dampfparameter Druck und Temperatur umgesetzt werden. Dies erfordert wiederum den Einsatz neuer Werkstoffe, die den besonderen Anforderungen in Bezug auf Festigkeit und Verformungsbestaendigkeit bei Temperaturen bis 700 C sowie Korrosion und Oxidation genuegen. Hier stehen Nickellegierungen besonders im Fokus der zahlreichen Untersuchungen zum Werkstoffverhalten unter den besonderen Beanspruchungen. Neben den Werkstoffeigenschaften an sich ist auch die Fertigungsqualitaet der Halbzeuge und Schweissnaehte von entscheidender Bedeutung fuer einen langfristig sicheren und wirtschaftlichen Betrieb der Anlagen. Hier spielt die zerstoerungsfreie Pruefung (ZfP) zur Qualitaetssicherung im Rahmen der Herstellung sowie bei Wiederkehrenden Pruefungen im Betrieb eine wichtige Rolle. Fuer die Pruefung des Volumens und der inneren Oberflaechen

  10. Laser Clad Nickel Based Superalloys: Microstructure Evolution And High Temperature Oxidation Studies

    Science.gov (United States)

    Sircar, S.; Ribaudo, C.; Mazumder, J.

    1988-10-01

    Application of alloy coatings with superior oxidation resistance at elevated temperatures (1200°C) on superalloy components is of interest at present. There is a general consensus that the addition of rare earths such as hafnium (Hf) to these alloys has a pronounced effect on their performance. An in situ laser cladding technique was used to produce Ni-Al-Cr-Hf alloys on a nickel alloy substrate. Scanning Electron Microscope (SEM), Transmission Electron Microscope (TEM), and Scanning Transmission Electron Microscope (STEM) attached with Energy Dispersive X-ray (EDX) analyzers were employed for microstructural evolution studies of alloys produced during the laser cladding process. The microstructure of these alloys mainly consists of dendrites of Y' of the Ni3Al type with about 11-14 wt% Hf and an interdendritic eutectic phase. Electron microscopy in the dendritic zones reveals ordered domains whose morphology depends on laser cladding process parameters. Variation in these parameters produced only subtle changes in the composition and cell spacing of the dendritic phase. The eutectic constituent consists of a Hf-rich phase and a Hf-lean phase in an alternating lamellar structure. Convergent beam diffraction and x-ray spectroscopy techniques were used to characterize the constituents. A possible phase transformation sequence has been suggested. Differential Thermal Analysis (DTA) work indicates that the Y' dissolution temperature for the claddings is at least as high as the substrate material (Rene 80). Single cycle oxidation tests of eight hours at 1200°C in slowly flowing air reveal that the claddings have a lower weight gain rate than the substrate itself. Microchemistry and microstructure of the oxidized samples are examined using SEM attached with EDX and Auger Electron Spectroscopic (AES) techniques. The improvement in the oxidation resistance is believed to be at least partially due to the mechanical pegging between alumina coated hafnia protrusions and the

  11. "Smart" nickel oxide based core–shell nanoparticles for combined chemo and photodynamic cancer therapy

    Directory of Open Access Journals (Sweden)

    Bano S

    2016-07-01

    Full Text Available Shazia Bano,1–3,* Samina Nazir,2,* Saeeda Munir,3 Mohamed Fahad AlAjmi,4 Muhammad Afzal,1 Kehkashan Mazhar3 1Department of Physics, The Islamia University of Bahawalpur, 2Nanosciences and Technology Department, National Centre for Physics, Islamabad, 3Institute of Biomedical and Genetic Engineering, Islamabad, Pakistan; 4College of Pharmacy, King Saud University, Riyadh, Kingdom of Saudi Arabia *These authors contributed equally to this work Abstract: We report “smart” nickel oxide nanoparticles (NOPs as multimodal cancer therapy agent. Water-dispersible and light-sensitive NiO core was synthesized with folic acid (FA connected bovine serum albumin (BSA shell on entrapped doxorubicin (DOX. The entrapped drug from NOP-DOX@BSA-FA was released in a sustained way (64 hours, pH=5.5, dark conditions while a robust release was found under red light exposure (in 1/2 hour under λmax=655 nm, 50 mW/cm2, at pH=5.5. The cell viability, thiobarbituric acid reactive substances and diphenylisobenzofuran assays conducted under light and dark conditions revealed a high photodynamic therapy potential of our construct. Furthermore, we found that the combined effect of DOX and NOPs from NOP-DOX@BSA-FA resulted in cell death approximately eightfold high compared to free DOX. We propose that NOP-DOX@BSA-FA is a potential photodynamic therapy agent and a collective drug delivery system for the systemic administration of cancer chemotherapeutics resulting in combination therapy. Keywords: light-triggered drug release, cancer, bovine serum albumin, multi-model therapy

  12. Structural evaluation of a nickel base super alloy metal foam via NDE and finite element

    Science.gov (United States)

    Abdul-Aziz, Ali; Abumeri, G.; Garg, Mohit; Young, P. G.

    2008-03-01

    Cellular materials are known to be useful in the application of designing light but stiff structures. This applies to various components used in various industries such as rotorcraft blades, car bodies or portable electronic devices. Structural application of the metal foam is typically confined to light weight sandwich panels, made up of thin solid face sheets and a metallic foam core. The resulting high-stiffness structure is lighter than that constructed only out of the solid metal material. The face sheets carry the applied in-plane and bending loads and the role of the foam core is separate the face sheets to carry some of the shear stresses, while remaining integral with the face sheet. Many challenges relating to the fabrication and testing of these metal foam panels continue to exist due to some mechanical properties falling short of their theoretical potential. Hence in this study, a detailed three dimensional foam structure is generated using series of 2D Computer Tomography (CT) scans, on Haynes 25 metal foam. Series of the 2D images are utilized to construct a high precision solid model including all the fine details within the metal foam as detected by the CT scanning technique. Subsequently, a finite element analysis is then performed on an as fabricated metal foam microstructures to evaluate the foam structural durability and behavior under tensile and compressive loading conditions. The analysis includes a progressive failure analysis (PFA) using GENOA code to further assess the damage initiation, propagation, and failure. The open cell metal foam material is a cobalt-nickel-chromium-tungsten alloy that combines excellent high-temperature strength with good resistance to oxidizing environments up to 1800 °F (980 °C) for prolonged exposures. The foam is formed by a powder metallurgy process with an approximate 100 pores per inch (PPI).

  13. Chemical Looping Pilot Plant Results Using a Nickel-Based Oxygen Carrier; Resultats de l'experimentation sur un pilote operant en boucle chimique avec un materiau transporteur d'oxygene a base de nickel

    Energy Technology Data Exchange (ETDEWEB)

    Proll, T.; Kolbitsch, P.; Bolhar-Nordenkampf, J.; Hofbauer, H. [Vienna University of Technology, Institute of Chemical Engineering, Getreidemarkt 9/166, Vienna 1060 (Austria)

    2011-03-15

    A chemical looping pilot plant was designed, built and operated with a design fuel power of 120 kW (lower heating value, natural gas). The system consists of two Circulating Fluidized Bed (CFB) reactors. Operating results are presented and evaluated for a highly reactive nickel-based oxygen carrier, total system inventory 65 kg. The performance in fuel conversion achieved is in the range of 99.8% (CH{sub 4} conversion) and 92% (CO{sub 2} yield). In chemical looping reforming operation, it can be reported that thermodynamic equilibrium is reached in the fuel reactor and that all oxygen is absorbed in the air reactor as soon as the global stoichiometric air/fuel ratio is below 1 and the air reactor temperature is 900 C or more. Even though pure natural gas (98.6 vol.% CH{sub 4}) without steam addition was fed to the fuel reactor, no carbon formation has been found as long as the global stoichiometric air/fuel ratio was larger than 0.4. Based on the experimental findings and on the general state of the art, it is concluded that niche applications such as industrial steam generation from natural gas or CO{sub 2}-ready coupled production of H{sub 2} and N{sub 2} can be interesting pathways for immediate scale-up of the technology. (authors)

  14. Resistivity-Microstructure Relationships in Nickel Base Superalloys Used in Gas Turbine Engines for Power Generation and as Interconnects in Solid Oxide Fuel Cells

    Energy Technology Data Exchange (ETDEWEB)

    Gerhardt, Rosario A.

    2012-02-20

    This report summarizes the results accomplished during this 3-year with funds from this grant. The most important new contribution was the development of a microstructural model, based on analysis of the small angle scattering spectra that can relate the measured electrical resistivity to the precipitate population present in a nickel base superalloy in a quantitative way. A total of 24 research articles were published or were in press at the time the final report was written.

  15. A novel unified dislocation density-based model for hot deformation behavior of a nickel-based superalloy under dynamic recrystallization conditions

    Science.gov (United States)

    Lin, Y. C.; Wen, Dong-Xu; Chen, Ming-Song; Chen, Xiao-Min

    2016-09-01

    In this study, a novel unified dislocation density-based model is presented for characterizing hot deformation behaviors in a nickel-based superalloy under dynamic recrystallization (DRX) conditions. In the Kocks-Mecking model, a new softening item is proposed to represent the impacts of DRX behavior on dislocation density evolution. The grain size evolution and DRX kinetics are incorporated into the developed model. Material parameters of the developed model are calibrated by a derivative-free method of MATLAB software. Comparisons between experimental and predicted results confirm that the developed unified dislocation density-based model can nicely reproduce hot deformation behavior, DRX kinetics, and grain size evolution in wide scope of initial grain size, strain rate, and deformation temperature. Moreover, the developed unified dislocation density-based model is well employed to analyze the time-variant forming processes of the studied superalloy.

  16. Nickel-based alloy/austenitic stainless steel dissimilar weld properties prediction on asymmetric distribution of laser energy

    Science.gov (United States)

    Zhou, Siyu; Ma, Guangyi; Chai, Dongsheng; Niu, Fangyong; Dong, Jinfei; Wu, Dongjiang; Zou, Helin

    2016-07-01

    A properties prediction method of Nickel-based alloy (C-276)/austenitic stainless steel (304) dissimilar weld was proposed and validated based on the asymmetric distribution of laser energy. Via the dilution level DC-276 (the ratio of the melted C-276 alloy), the relations between the weld properties and the energy offset ratio EC-276 (the ratio of the irradiated energy on the C-276 alloy) were built, and the effects of EC-276 on the microstructure, mechanical properties and corrosion resistance of dissimilar welds were analyzed. The element distribution Cweld and EC-276 accorded with the lever rule due to the strong convention of the molten pool. Based on the lever rule, it could be predicted that the microstructure mostly consists of γ phase in each weld, the δ-ferrite phase formation was inhibited and the intermetallic phase (P, μ) formation was promoted with the increase of EC-276. The ultimate tensile strength σb of the weld joint could be predicted by the monotonically increasing cubic polynomial model stemming from the strengthening of elements Mo and W. The corrosion potential U, corrosion current density I in the active region and EC-276 also met the cubic polynomial equations, and the corrosion resistance of the dissimilar weld was enhanced with the increasing EC-276, mainly because the element Mo could help form a steady passive film which will resist the Cl- ingress.

  17. Multi-objective constrained design of nickel-base superalloys using data mining- and thermodynamics-driven genetic algorithms

    Science.gov (United States)

    Menou, Edern; Ramstein, Gérard; Bertrand, Emmanuel; Tancret, Franck

    2016-06-01

    A new computational framework for systematic and optimal alloy design is introduced. It is based on a multi-objective genetic algorithm which allows (i) the screening of vast compositional ranges and (ii) the optimisation of the performance of novel alloys. Alloys performance is evaluated on the basis of their predicted constitutional and thermomechanical properties. To this end, the CALPHAD method is used for assessing equilibrium characteristics (such as constitution, stability or processability) while Gaussian processes provide an estimate of thermomechanical properties (such as tensile strength or creep resistance), based on a multi-variable non-linear regression of existing data. These three independently well-assessed tools were unified within a single C++ routine. The method was applied to the design of affordable nickel-base superalloys for service in power plants, providing numerous candidates with superior expected microstructural stability and strength. An overview of the metallurgy of optimised alloys, as well as two detailed examples of optimal alloys, suggest that improvements over current commercial alloys are achievable at lower costs.

  18. The potential link between high angle grain boundary morphology and grain boundary deformation in a nickel-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Carter, Jennifer L.W., E-mail: jennifer.w.carter@case.edu [Department of Materials Science and Engineering, The Ohio State University, Columbus, OH 44321 (United States); Sosa, John M. [Center for Accelerated Maturation of Materials, The Ohio State University, Columbus, OH 44321 (United States); Shade, Paul A. [Air Force Research Laboratory, Materials & Manufacturing Directorate, AFRL/RXCM, Wright-Patterson AFB, Dayton, OH 45433 (United States); Fraser, Hamish L. [Center for Accelerated Maturation of Materials, The Ohio State University, Columbus, OH 44321 (United States); Uchic, Michael D. [Air Force Research Laboratory, Materials & Manufacturing Directorate, AFRL/RXCM, Wright-Patterson AFB, Dayton, OH 45433 (United States); Mills, Michael J. [Department of Materials Science and Engineering, The Ohio State University, Columbus, OH 44321 (United States)

    2015-07-29

    Focused ion beam (FIB) based serial sectioning was utilized to characterize the morphology of two high angle grain boundaries (HAGB) in a nickel based superalloy, one that experienced grain boundary sliding (GBS) and the other experienced strain accumulation, during elevated temperature constant stress loading conditions. A custom script was utilized to serial section and collect ion-induced secondary electron images from the FIB-SEM system. The MATLAB based MIPAR{sup TM} software was utilized to align, segment and reconstruct 3D volumes from the sectioned images. Analysis of the 3D data indicates that the HAGB that exhibited GBS had microscale curvature that was planar in nature, and local serrations on the order of ±150 nm. In contrast, the HAGB that exhibited strain accumulation was not planar and had local serrations an order of magnitude greater than the other grain boundary. It is hypothesized that the serrations and the local grain boundary network are key factors in determining which grain boundaries experience GBS during creep deformation.

  19. Hole mobility modulation of solution-processed nickel oxide thin-film transistor based on high-k dielectric

    Science.gov (United States)

    Liu, Ao; Liu, Guoxia; Zhu, Huihui; Shin, Byoungchul; Fortunato, Elvira; Martins, Rodrigo; Shan, Fukai

    2016-06-01

    Solution-processed p-type oxide semiconductors have recently attracted increasing interests for the applications in low-cost optoelectronic devices and low-power consumption complementary metal-oxide-semiconductor circuits. In this work, p-type nickel oxide (NiOx) thin films were prepared using low-temperature solution process and integrated as the channel layer in thin-film transistors (TFTs). The electrical properties of NiOx TFTs, together with the characteristics of NiOx thin films, were systematically investigated as a function of annealing temperature. By introducing aqueous high-k aluminum oxide (Al2O3) gate dielectric, the electrical performance of NiOx TFT was improved significantly compared with those based on SiO2 dielectric. Particularly, the hole mobility was found to be 60 times enhancement, quantitatively from 0.07 to 4.4 cm2/V s, which is mainly beneficial from the high areal capacitance of the Al2O3 dielectric and high-quality NiOx/Al2O3 interface. This simple solution-based method for producing p-type oxide TFTs is promising for next-generation oxide-based electronic applications.

  20. Nanoscale nickel oxide/nickel heterostructures for active hydrogen evolution electrocatalysis.

    Science.gov (United States)

    Gong, Ming; Zhou, Wu; Tsai, Mon-Che; Zhou, Jigang; Guan, Mingyun; Lin, Meng-Chang; Zhang, Bo; Hu, Yongfeng; Wang, Di-Yan; Yang, Jiang; Pennycook, Stephen J; Hwang, Bing-Joe; Dai, Hongjie

    2014-01-01

    Active, stable and cost-effective electrocatalysts are a key to water splitting for hydrogen production through electrolysis or photoelectrochemistry. Here we report nanoscale nickel oxide/nickel heterostructures formed on carbon nanotube sidewalls as highly effective electrocatalysts for hydrogen evolution reaction with activity similar to platinum. Partially reduced nickel interfaced with nickel oxide results from thermal decomposition of nickel hydroxide precursors bonded to carbon nanotube sidewalls. The metal ion-carbon nanotube interactions impede complete reduction and Ostwald ripening of nickel species into the less hydrogen evolution reaction active pure nickel phase. A water electrolyzer that achieves ~20 mA cm(-2) at a voltage of 1.5 V, and which may be operated by a single-cell alkaline battery, is fabricated using cheap, non-precious metal-based electrocatalysts. PMID:25146255

  1. Axial Coordination and Conformational Heterogeneity of Nickel(II) Tetraphenylporphyrin Complexes with Nitrogenous Bases.

    Science.gov (United States)

    Jia, Song-Ling; Jentzen, Walter; Shang, Mayou; Song, Xing-Zhi; Ma, Jian-Guo; Scheidt, W. Robert; Shelnutt, John A.

    1998-08-24

    Axial ligation of nickel(II) 5,10,15,20-tetraphenylporphyrin (NiTPP) with pyrrolidine or piperidine has been investigated using X-ray crystallography, UV-visible spectroscopy, resonance Raman spectroscopy, and molecular mechanics (MM) calculations. By varying the pyrrolidine concentration in dichloromethane, distinct nu(4) Raman lines are found for the four-, five-, and six-coordinate species of NiTPP. The equilibrium constants for addition of the first and second pyrrolidine axial ligands are 1.1 and 3.8 M(-)(1), respectively. The axial ligands and their orientations influence the type and magnitude of the calculated nonplanar distortion. The differences in the calculated energies of the conformers having different ligand rotational angles are small so they may coexist in solution. Because of the similarity in macrocyclic structural parameters of these conformers and the free rotation of the axial ligands, narrow and symmetric nu(2) and nu(8) Raman lines are observed. Nonetheless, the normal-coordinate structural-decomposition analysis of the nonplanar distortions of the calculated structures and the crystal structure of the bis(piperidine) complex reveals a relationship between the orientations of axial ligand(s) and the macrocyclic distortions. For the five-coordinate complex with the plane of the axial ligand bisecting the Ni-N(pyrrole) bonds, a primarily ruffled deformation results. With the ligand plane eclipsing the Ni-N(pyrrole) bonds, a mainly saddled deformation occurs. With the addition of the second axial ligand, the small doming of the five-coordinate complexes disappears, and ruffling or saddling deformations change depending on the relative orientation of the two axial ligands. The crystal structure of the NiTPP bis(piperidine) complex shows a macrocycle distortion composed of wav(x) and wav(y) symmetric deformations, but no ruffling, saddling, or doming. The difference in the calculated and observed distortions results partly from the phenyl group

  2. Comportement en corrosion d'un alliage d'aluminium cuivre-lithium AW2050 : couplage environnement, microstructure, et état de contrainte du matériau

    OpenAIRE

    Guérin, Mathilde

    2014-01-01

    Les problématiques de corrosion restent un sujet d'étude majeur lorsqu'il s'agit d'améliorer les propriétés des alliages pour structures aéronautiques. Dans le cadre de ce travail, le comportement en corrosion d'un alliage AW2050 de type Al-Cu-Li-X est étudié. L'analyse du couplage entre les microstructures caractéristiques de cet alliage et l'environnement agressif constitue un point central de l'étude. Le travail réalisé a permis d'identifier les facteurs de premier ordre parmi les paramètr...

  3. Influence of orientation and temperature on the fatigue crack growth of a nickel-based directionally solidified superalloy

    International Nuclear Information System (INIS)

    Fatigue crack growth (FCG) behaviors of a widely used nickel-based directionally solidified (DS) superalloy have been investigated. Standard compact tension (CT) specimens in longitudinal, transverse and diagonal directions are cast and tested at 25 °C, 600 °C and 850 °C to reveal the orientation and temperature dependence. The post-test fractography is observed through scanning electron microscope (SEM) and optical microscope (OM) to understand the underlying mechanism responsible for the fracture modes. Results indicate that cracks in all three orientations exhibit a similar propagating behavior, while the temperature shows a significant effect on the crack propagation regardless of the influence of orientation. It has been found that a higher temperature leads to a faster propagation rate in the initial stage due to the cyclic softening response of materials. However, the FCG rates of specimens at lower temperature speed up more rapidly and exceed those at higher temperature in the following stage. This is attributed to the crack closure effect induced by the oxidation at a much higher temperature. Therefore, a new model based on thermal activation is proposed to get a better ability for the FCG rate prediction of the DS superalloy under different temperatures

  4. PREPARATION OF MICROWAVE ABSORBING NICKEL-BASED ACTIVATED CARBON BY ELECTROLESS PLATING WITH PALLADIUM-FREE ACTIVATION

    Directory of Open Access Journals (Sweden)

    Boyang Jia

    2010-08-01

    Full Text Available Nickel-based activated carbon was prepared from coconut shell activated carbon by electroless plating with palladium-free activation. The materials were characterized by scanning electron microscopy (SEM, X-ray energy dispersion spectroscopy (EDS, vibrating sample magnetometry (VSM, and vector network analyzer, respectively. The results show that the surface of the activated carbon was covered by a Ni-P coating, which was uniform, compact, and continuous and had an obvious metallic sheen. The content of P and Ni was 2.73% and 97.27% in the coating. Compared with the untreated activated carbon, the real permeability μ′ and imaginary permeability μ″ of Ni-based activated carbon became greater, whereas the real permittivity ε′ and imaginary permittivity ε″ became smaller. Also, the plated activated carbon was magnetic, making it suitable for some special applications. In general, the method reported here might be a feasible procedure to coat activated carbon with other magnetic metals, which may find application in various areas.

  5. Étude de l'influence des défauts de soudage sur le comportement plastique et la durée de vie en fatigue de soudures par friction-malaxage d'un alliage Al-Cu-Li

    OpenAIRE

    Le Jolu, Thomas

    2011-01-01

    Dans un but de réduction de poids des avions, un alliage Al-Cu-Li (2198-T8) assemblé par friction-malaxage est envisagé par les avionneurs pour des applications de type fuselage et intrados de l'aile. L'objectif de cette étude est de déterminer le comportement en fatigue des soudures par friction-malaxage et l'influence de certains défauts de soudage pour une durée de vie de l'ordre de 105 cycles. Pour cela le matériau de base, des soudures réalisées pleine tôle (sans défaut), des soudures co...

  6. Nickel Base Alloy Strip Electroslag Cladding of Nuclear Power Equipment%核电设备中的镍基合金带极电渣堆焊

    Institute of Scientific and Technical Information of China (English)

    李双燕

    2011-01-01

    以Inconel 690镍基合金堆焊为例,简述了堆焊工艺评定、模拟件试验和产品应用,结果表明:带极电渣堆焊可用于压水堆核电站核岛主设备蒸汽发生器管板大面积镍基合金堆焊.%Taking Inconel 690 nickel base alloy strip cladding for example,the cladding procedure qualification test, mock ?up test and product application were briefly described. Test results indicate that strip electroslag cladding technology can apply to large area nickel base alloy cladding on tube - sheet of steam generators for pressurized water reactor nuclear power plant nuclear island main equipment.

  7. Hot Corrosion Behaviour of Detonation Gun Sprayed Al2O3-40TiO2 Coating on Nickel Based Superalloys at 900°C

    OpenAIRE

    N. K. Mishra; Naveen Kumar; S. B. Mishra

    2014-01-01

    Hot corrosion is the major degradation mechanism of failure of boiler and gas turbine components. These failures occur because of the usage of wide range of fuels such as, coal and oil at the elevated temperatures. Nickel based superalloys having excellent mechanical strength and creep resistance at elevated temperature are used under such environment but they lack resistance to hot corrosion at high temperature. To overcome these problems hot corrosion resistant coatings are deposited on the...

  8. Redox switching and oxygen evolution at hydrous oxyhydroxide modified nickel electrodes in aqueous alkaline solution: effect of hydrous oxide thickness and base concentration

    OpenAIRE

    Lyons, Michael

    2012-01-01

    Outstanding issues regarding the film formation, the redox switching reaction and the oxygen evolution reaction (OER) electrocatalytic behaviour of multi-cycled nickel oxy-hydroxide films in aqueous alkaline solution have been discussed. The oxide is grown using a repetitive potential multi-cycling technique, and the mechanism of the latter hydrous oxide formation process has been discussed. A duplex layer model of the oxide/solution interphase region is proposed. The acid/base behaviour of t...

  9. Evolution of the Annealing Twin Density during δ-Supersolvus Grain Growth in the Nickel-Based Superalloy Inconel™ 718

    Directory of Open Access Journals (Sweden)

    Yuan Jin

    2015-12-01

    Full Text Available Grain growth experiments were performed on Inconel™ 718 to investigate the possible correlation of the annealing twin density with grain size and with annealing temperature. Those experiments were conducted at different temperatures in the δ supersolvus domain and under such conditions that only capillarity forces were involved in the grain boundary migration process. In the investigated range, there is a strong inverse correlation of the twin density with the average grain size. On the other hand, the twin density at a given average grain size is not sensitive to annealing temperature. Consistent with previous results for pure nickel, the twin density evolution in Inconel™ 718 is likely to be mainly controlled by the propagation of the pre-existing twins of the growing grains; i.e., the largest ones of the initial microstructure. Almost no new twin boundaries are created during the grain growth process itself. Therefore, the twin density at a given average grain size is mainly dependent on the twin density in the largest grains of the initial microstructure and independent of the temperature at which grains grow. Based on the observations, a mean field model is proposed to predict annealing twin density as a function of grain size during grain growth.

  10. Modelling of phase distributions in MCrAlY coatings and their interactions with nickel based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Achar, D.R.G.; Munaz-Arroyo, R.; Singheiser, L.; Quadakkers, W.J. [Forschungszentrum Juelich GmbH, Institute for Materials and Processes in Energy Systems (Germany)

    2004-12-01

    In recent years gas turbine manufacturers are demanding higher operating temperatures for achieving improved efficiency. At high operating temperatures the oxidation resistant MCrAlY (M=Ni, Co) coatings and the substrate alloys are highly susceptible to phase changes, particularly, after long hours of exposure. With the advent of computational modelling involving metallurgical thermodynamics and diffusion parameters in recent times, it is now possible to follow these phase changes and interdiffusion processes through simulation. In the present work, phase changes in the temperature range between 950 and 1050 Celsius degrees in the MCrAlY coating materials containing additions of Cobalt and Rhenium have been determined through such an approach. Furthermore, using a diffusion simulation software interdiffusion between a commercial NiCoCrAlY coating and a Nickel-base super-alloy substrate material at 1000 C has been simulated. The simulated results have been compared with the experimental findings and they are found to be in reasonable agreement with each other. Some deviations observed are discussed in the light of limited availability of thermodynamic and kinetic data. (authors)

  11. High-temperature measurements of lattice parameters and internal stresses of a creep-deformed monocrystalline nickel-base superalloy

    Science.gov (United States)

    Biermann, Horst; Strehler, Marcus; Mughrabi, Haël

    1996-04-01

    High-temperature X-ray line profile measurements were performed to maximal temperatures of 1050 °C on samples of the nickel-base superalloy SRR 99. The samples with rod axes near the [001] direction were investigated in the initially undeformed state and after creep deformation at different temperatures and stresses. For the measurements of the (002) and (020) line profiles, a special X-ray double crystal diffractometer with negligible line broadening was used which was equipped with a high-temperature vacuum chamber. The line profiles were evaluated for the lattice parameters of the matrix phase γ and the precipitated γ' phase and for values of the lattice mismatch parallel and perpendicular to the stress axis, respectively, which were found to be different. Elastic, tetragonal distortions of the phases γ and γ' could be determined between room temperature and about 900 °C. These distortions are thermally induced due to the different thermal expansion coefficients of the two phases and deformation induced due to interfacial dislocation networks which were built up during deformation. At the high temperatures of the X-ray measurements, at least partial recovery of the deformation-induced internal stresses occurred, depending on the temperature of the X-ray measurements. The results are discussed and compared with data obtained by complementary techniques.

  12. Effect of B, Zr, and C on Hot Tearing of a Directionally Solidified Nickel-Based Superalloy

    Science.gov (United States)

    Grodzki, J.; Hartmann, N.; Rettig, R.; Affeldt, E.; Singer, R. F.

    2016-06-01

    The effect of the minor elements B, Zr, and C on the castability of a Nickel-based γ'-strengthened superalloy has been investigated. Tube-like specimens were prepared by directional solidification where the rigid ceramic core leads to hoop stresses and grain boundary cracking. It was found that an important improvement in castability can be achieved by adjusting the minor elemental composition. Too low C (≤0.15 pct) and too high B and Zr contents (≥0.05 pct) lead to material that is very prone to solidification cracking and should be avoided. The results cannot be rationalized on the basis of the current models for solidification cracking. Instead, pronounced hot tearing is observed to occur at high amounts of γ/ γ'-eutectic and high Zr contents. The critical film stage where dendrites at the end of solidification do not touch and are separated by thin liquid films must be avoided. How Zr promotes the film stage will be discussed in the paper.

  13. Analysis of shot-peening and residual stress relaxation in the nickel-based superalloy RR1000

    International Nuclear Information System (INIS)

    This work assesses the residual stress relaxation of the nickel-based alloy RR1000 due to thermal exposure and dwell-fatigue loading. A number of different characterization methods, including X-ray residual stress analysis, electron back-scattered diffraction, microhardness testing and focused ion beam secondary electron imaging, contributed to a detailed study of the shot-peened region. Thermal exposure at 700 °C resulted in a large reduction in the residual stresses and work-hardening effects in the alloy, but the subsurface remained in a beneficial compressive state. Oxidizing environments caused recrystallization in the near surface, but did not affect the residual stress-relaxation behaviour. Dwell-fatigue loading caused the residual stresses to return to approximately zero at nearly all depths. This work forms part of an ongoing investigation to determine the effects of shot-peening in this alloy with the motivation to improve the fatigue and oxidation resistance at 700 °C

  14. Effect of Specific Energy Input on Microstructure and Mechanical Properties of Nickel-Base Intermetallic Alloy Deposited by Laser Cladding

    Science.gov (United States)

    Awasthi, Reena; Kumar, Santosh; Chandra, Kamlesh; Vishwanadh, B.; Kishore, R.; Viswanadham, C. S.; Srivastava, D.; Dey, G. K.

    2012-12-01

    This article describes the microstructural features and mechanical properties of nickel-base intermetallic alloy laser-clad layers on stainless steel-316 L substrate, with specific attention on the effect of laser-specific energy input (defined as the energy required per unit of the clad mass, kJ/g) on the microstructure and properties of the clad layer, keeping the other laser-cladding parameters same. Defect-free clad layers were observed, in which various solidified zones could be distinguished: planar crystallization near the substrate/clad interface, followed by cellular and dendritic morphology towards the surface of the clad layer. The clad layers were characterized by the presence of a hard molybdenum-rich hexagonal close-packed (hcp) intermetallic Laves phase dispersed in a relatively softer face-centered cubic (fcc) gamma solid solution or a fine lamellar eutectic phase mixture of an intermetallic Laves phase and gamma solid solution. The microstructure and properties of the clad layers showed a strong correlation with the laser-specific energy input. As the specific energy input increased, the dilution of the clad layer increased and the microstructure changed from a hypereutectic structure (with a compact dispersion of characteristic primary hard intermetallic Laves phase in eutectic phase mixture) to near eutectic or hypoeutectic structure (with reduced fraction of primary hard intermetallic Laves phase) with a corresponding decrease in the clad layer hardness.

  15. Characterization of complex (B + C) diffusion layers formed on chromium and nickel-based low-carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Pertek, A.; Kulka, M

    2002-12-30

    Combined surface hardening with boron and carbon was used for low-carbon chromium and nickel-based steels. The microstructure, boron contents, carbon profiles and chosen properties of borided layers produced on the carburized steels have been examined. These complex (B+C) layers are termed borburized layers. The microhardness profiles and wear resistance of these layers have been studied. In the microstructure of the borocarburized layer two zones have been observed: iron borides (FeB+Fe{sub 2}B) and a carburized layer. The depth (70-125 {mu}m) and microhardness (1500-1800 HV) of iron borides zone have been found. The carbon content (1.2-1.94 wt.%) and microhardness (700-950 HV) beneath iron borides zone have been determined. The microhardness gradient in borocarburized layer has been reduced in comparison with the only borided layer. An increase of distance from the surface is accompanied by a decrease of carbon content and microhardness in the carburized zone. The carbon and microhardness profiles of borided, carburized and borocarburized layers have been presented. A positive influence of complex layers (B+C) on the wear resistance was determined. The wear resistance of the borocarburized layer was determined to be greater in comparison with that for only borided or only carburized layers.

  16. Dendrite-Free Nanocrystalline Zinc Electrodeposition from an Ionic Liquid Containing Nickel Triflate for Rechargeable Zn-Based Batteries.

    Science.gov (United States)

    Liu, Zhen; Cui, Tong; Pulletikurthi, Giridhar; Lahiri, Abhishek; Carstens, Timo; Olschewski, Mark; Endres, Frank

    2016-02-18

    Metallic zinc is a promising anode material for rechargeable Zn-based batteries. However, the dendritic growth of zinc has prevented practical applications. Herein it is demonstrated that dendrite-free zinc deposits with a nanocrystalline structure can be obtained by using nickel triflate as an additive in a zinc triflate containing ionic liquid. The formation of a thin layer of Zn-Ni alloy (η- and γ-phases) on the surface and in the initial stages of deposition along with the formation of an interfacial layer on the electrode strongly affect the nucleation and growth of zinc. A well-defined and uniform nanocrystalline zinc deposit with particle sizes of about 25 nm was obtained in the presence of Ni(II) . Further, it is shown that the nanocrystalline Zn exhibits a high cycling stability even after 50 deposition/stripping cycles. This strategy of introducing an inorganic metal salt in ionic liquid electrolytes can be considered as an efficient way to obtain dendrite-free zinc.

  17. Interrogation of the microstructure and residual stress of a nickel-base alloy subjected to surface severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Ortiz, A.L. [Departamento de Ingenieria Mecanica, Energetica y de los Materiales, Universidad de Extremadura, 06071 Badajoz (Spain); Tian, J.W. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Villegas, J.C. [Intel Corporation, Chandler, AZ (United States); Shaw, L.L. [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, Storrs, CT (United States)], E-mail: Leon.Shaw@Uconn.Edu; Liaw, P.K. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States)

    2008-02-15

    A low stacking-fault energy nickel-base, single-phase, face-centered-cubic (fcc) alloy has been subjected to surface severe plastic deformation (S{sup 2}PD) to introduce nano-grains and grain size gradients to the surface region of the alloy. The simultaneous microstructural and stress state changes induced by S{sup 2}PD have been investigated via the X-ray diffraction (XRD) analysis that includes evaluation of annealing and deformation twins, deformation faults, in-plane lattice parameters and elastic strains of the crystal lattice, macroscopic residual in-plane stresses, crystallite sizes, internal strains, dislocation densities, and crystallographic texture as a function of the depth measured from the processed surface. Microstructural changes have also been characterized using optical and electron microscopy in order to corroborate the findings from the XRD analysis. The results from the XRD analysis are in excellent agreement with those derived from the microscopy analysis. This is the first systematic and comprehensive study using XRD to quantify depth-profile changes in a wide range of microstructural features and stress states in a fcc material resulting from the S{sup 2}PD process.

  18. Arrhenius-Type Constitutive Model for High Temperature Flow Stress in a Nickel-Based Corrosion-Resistant Alloy

    Science.gov (United States)

    Wang, L.; Liu, F.; Cheng, J. J.; Zuo, Q.; Chen, C. F.

    2016-04-01

    Hot deformation behavior of Nickel-based corrosion-resistant alloy (N08028) was studied in compression tests conducted in the temperature range of 1050-1200 °C and the strain rate range of 0.001-1 s-1. The flow stress behavior and microstructural evolution were observed during the hot deformation process. The results show that the flow stress increases with deformation temperature decreasing and strain rate increasing, and that the deformation activation energy ( Q) is not a constant but increases with strain rate increasing at a given strain, which is closely related with dislocation movement. On this basis, a revised strain-dependent hyperbolic sine constitutive model was established, which considered that the "material constants" in the original model vary as functions of the strain and strain rate. The flow curves of N08028 alloy predicted by the proposed model are in good agreement with the experimental results, which indicates that the revised constitutive model can estimate precisely the flow curves of N08028 alloy.

  19. Effects of Solutioning on the Dissolution and Coarsening of γ' Precipitates in a Nickel-Based Superalloy

    Science.gov (United States)

    Wang, Xiaomeng; Zhou, Yu; Zhao, Zihua; Zhang, Zheng

    2015-04-01

    The dissolution and the coarsening of the γ' precipitates in a nickel-based superalloy GTD-111 solutionized under various solution heat treatment conditions were investigated. The γ' solvus temperature for the GTD-111 superalloy was about 1180.79 °C obtained by differential scanning calorimetry test. The dissolution and the coarsening of γ' in the dendrite core were simultaneously observed, but the γ' precipitates in the interdendritics only occurred to coarsen under the condition of 1125 °C/2 h. The γ' dissolution, including dendrite core and interdendritics, gradually played a dominant role in the competition between the dissolution and the coarsening of γ' during the solutioning with the increase of solution temperature and holding time, indicating that the elastic strain field of the alloy gradually reduced. The solution condition of 1225 °C/6 h or 1250 °C/2 h was the optimal solutioning schedule than the other schedules. For a lower solution temperature, the volume fraction of primary γ' precipitates can faster reach its equilibrium value which is larger than that for a higher solution temperature. With the increase of holding time, the γ' dissolution rate continuously decreased, and the dissolution activation energy of γ' gradually increased.

  20. Re-formation and re-crystallisation behaviour of γ'-free ODS nickel-based alloy PM 1000

    International Nuclear Information System (INIS)

    The aim of this work was the examination of the coarse grain recrystallisation of the γ-free ODS nickel-based alloy PM 1000 depending on the various parameters due to the processing during heat treatment. After isotropic hot compacting (HIP) of the mechanically alloyed powder, one observes a homogeneous sub-microscopic fine grain structure which can coarsen during high temperature heat treatment, due to sufficiently high driving force from the grain boundary energy via abnormal grain growth to 600 times its size. The setting of the elongated high temperature resistant recrystallisation structure is, however, not connected with this. The dependence of the sucess of re-crystallisation on the re-forming parameters (re-forming temperature and degree of re-forming) was shown by a socalled re-forming card. In order to achieve re-crystallisation to a coarse and aligned grain structure, apart from a certain absolute minimum degree of re-forming, the re-forming must occur within a defined temperature window. The factor which considerably affects the grain size of the re-crystallisation structure which is finally achievable via heat treatment, is the primary grain size of the re-forming structure. After setting a corresponding re-forming fine structure by choosing suitable re-forming parameters, the alloy PM 1000 can be successfully converted into a coarse-grained heat-resistant re-crystallisation structure via isothermal heat treatment. (MM)

  1. Catenation control in the two-dimensional coordination polymers based on tritopic carboxylate linkers and azamacrocyclic nickel(II) complexes.

    Science.gov (United States)

    Lampeka, Yaroslaw D; Tsymbal, Liudmyla V; Barna, Andrij V; Shuĺga, Yulija L; Shova, Sergiu; Arion, Vladimir B

    2012-04-14

    Four new coordination polymer frameworks, namely [(NiL(1))(3)(BTB)(2)]·6H(2)O, [(NiL(2))(3)(BTB)(2)]·6H(2)O, [(NiL(3))(3)(BTB)(2)]·6H(2)O and [(NiL(2))(3)(BTC)(2)]·10.25H(2)O (L(1) = 1,4,8,11-tetraazacyclotetradecane, L(2) = 3-methyl-1,3,5,8,12-pentaazacyclotetradecane, L(3) = 3,10-dimethyl-1,3,5,8,10,12-hexaazacyclotetradecane, BTC(3-) = benzene-1,3,5-tricarboxylate, BTB(3-) = 4,4',4''-benzene-1,3,5-triyl-tribenzoate) were prepared in water-N,N-dimethylformamide solutions. The molecular and crystal structures of these compounds are compared to the related coordination polymers formed by nickel(II) macrocyclic cations to examine the effect of carboxylate linker size on the framework architecture. Luminescent properties of the complexes based on the BTB(3-) bridging ligand are also discussed. PMID:22266979

  2. Stacking structures and electrode performances of rare earth-Mg-Ni-based alloys for advanced nickel-metal hydride battery

    International Nuclear Information System (INIS)

    Rare earth-Mg-Ni-based alloys with stacking structures consisting of AB5 unit (CaCu5-type structure) and A2B4 unit (Laves structure) have received attention as negative electrode materials for advanced nickel-metal hydride (Ni-MH) battery. These alloy materials are very attractive because of high hydrogen storage capacity, low cobalt content and moderate plateau pressure, but have some difficulty to control the phase abundance and electrode performances. In this paper, relationship among composition, phase abundance, and electrochemical properties was investigated. Structural analysis was done using synchrotron X-ray diffraction patterns. In alloys such as La0.8Mg0.2Ni3.4-x-yCo0.3(MnAl)x (0 ≤ x ≤ 0.4), phase abundance was drastically changed with increasing amount of Mn and Al. In the range of 0.1 5Co19-type (5:19H) or rhombohedral 1:4R phases were dominant. The Rietveld analysis suggested that Mg occupies La sites in A2B4 unit, and Al has tendency to occupy Ni sites between A2B4 unit and AB5 unit or between AB5 units in these types of phases. The developed alloys showed higher discharge capacity by 20% than the conventional one at a 0.2 C discharge rate

  3. Effect of composites based nickel foam anode in microbial fuel cell using Acetobacter aceti and Gluconobacter roseus as a biocatalysts.

    Science.gov (United States)

    Karthikeyan, Rengasamy; Krishnaraj, Navanietha; Selvam, Ammaiyappan; Wong, Jonathan Woon-Chung; Lee, Patrick K H; Leung, Michael K H; Berchmans, Sheela

    2016-10-01

    This study explores the use of materials such as chitosan (chit), polyaniline (PANI) and titanium carbide (TC) as anode materials for microbial fuel cells. Nickel foam (NF) was used as the base anode substrate. Four different types of anodes (NF, NF/PANI, NF/PANI/TC, NF/PANI/TC/Chit) are thus prepared and used in batch type microbial fuel cells operated with a mixed consortium of Acetobacter aceti and Gluconobacter roseus as the biocatalysts and bad wine as a feedstock. A maximum power density of 18.8Wm(-3) (≈2.3 times higher than NF) was obtained in the case of the anode modified with a composite of PANI/TC/Chit. The MFCs running under a constant external resistance of (50Ω) yielded 14.7% coulombic efficiency with a maximum chemical oxygen demand (COD) removal of 87-93%. The overall results suggest that the catalytic materials embedded in the chitosan matrix show the best performance and have potentials for further development. PMID:26970695

  4. The electrochemical corrosion behavior of austenitic alloys, cobalt or nickel based super alloys, structurally hardened martensitic, Inconel, zircaloy, super austenitic, duplex and of Ni-Cr or NTi deposits in tritiated water. 3 volumes; Comportement electrochimique a la corrosion d`alliages austenitiques, superalliages base cobalt ou nickel, martensitiques a durcissement structural, inconel, zircaloy, superaustenitiques et duplex, de depots Ni-Cr et NTi en eau tritiee. 3 volumes

    Energy Technology Data Exchange (ETDEWEB)

    Bellanger, G.

    1994-12-31

    The redox potential of {sup 3} H{sub 2}O, as well as the corrosion potentials in this medium are found, abnormally, in the trans-passive region. This is completely different from the behavior in the chemical industry or in the water in nuclear powers. With such behavior, there will be breakdowns of the protective oxide layers, and in the presence of chloride there will be immediate pitting. The steels that are most resistant to this behavior are the super austenitic and super Duplex. To avoid corrosion, another solution is to decompose the radiolytic products by imposing a slight reducing potential. Corrosion inhibitors, which are stable in tritiated water, can be used. (author). 69 refs., 421 figs., tabs.

  5. Physics-based simulation modeling and optimization of microstructural changes induced by machining and selective laser melting processes in titanium and nickel based alloys

    Science.gov (United States)

    Arisoy, Yigit Muzaffer

    Manufacturing processes may significantly affect the quality of resultant surfaces and structural integrity of the metal end products. Controlling manufacturing process induced changes to the product's surface integrity may improve the fatigue life and overall reliability of the end product. The goal of this study is to model the phenomena that result in microstructural alterations and improve the surface integrity of the manufactured parts by utilizing physics-based process simulations and other computational methods. Two different (both conventional and advanced) manufacturing processes; i.e. machining of Titanium and Nickel-based alloys and selective laser melting of Nickel-based powder alloys are studied. 3D Finite Element (FE) process simulations are developed and experimental data that validates these process simulation models are generated to compare against predictions. Computational process modeling and optimization have been performed for machining induced microstructure that includes; i) predicting recrystallization and grain size using FE simulations and the Johnson-Mehl-Avrami-Kolmogorov (JMAK) model, ii) predicting microhardness using non-linear regression models and the Random Forests method, and iii) multi-objective machining optimization for minimizing microstructural changes. Experimental analysis and computational process modeling of selective laser melting have been also conducted including; i) microstructural analysis of grain sizes and growth directions using SEM imaging and machine learning algorithms, ii) analysis of thermal imaging for spattering, heating/cooling rates and meltpool size, iii) predicting thermal field, meltpool size, and growth directions via thermal gradients using 3D FE simulations, iv) predicting localized solidification using the Phase Field method. These computational process models and predictive models, once utilized by industry to optimize process parameters, have the ultimate potential to improve performance of

  6. Perspectives on radiation effects in nickel-base alloys for applications in advanced reactors

    Science.gov (United States)

    Rowcliffe, A. F.; Mansur, L. K.; Hoelzer, D. T.; Nanstad, R. K.

    2009-07-01

    Because of their superior high temperature strength and corrosion properties, a set of Ni-base alloys has been proposed for various in-core applications in Gen IV reactor systems. However, irradiation-performance data for these alloys is either limited or non-existent. A review is presented of the irradiation-performance of a group of Ni-base alloys based upon data from fast breeder reactor programs conducted in the 1975-1985 timeframe with emphasis on the mechanisms involved in the loss of high temperature ductility and the breakdown in swelling resistance with increasing neutron dose. The implications of these data for the performance of the Gen IV Ni-base alloys are discussed and possible pathways to mitigate the effects of irradiation on alloy performance are outlined. A radical approach to designing radiation damage-resistant Ni alloys based upon recent advances in mechanical alloying is also described.

  7. Development of a first-order kinetics-based model for the adsorption of nickel onto peat

    Institute of Scientific and Technical Information of China (English)

    LIU Zhi-rong; CHEN Xiao-song; ZHOU Li-min; WEI Peng

    2009-01-01

    The use of peat for the removal of nickel from aqueous solutions has been investigated at various pH values by means of static conditions. The present research shows that the ability of Ni to hind to peat increases as the pH value increases. The solutions reach adsorption equilibrium rapidly. A reasonable kinetic model, first-order in nickel concentration, has been developed and fitted to the adsorption of nickel (Ⅱ) onto peat. The first-order model provides a good correlation to the experimental data. The characteristic parameters of the Langmuir isotherm were determined at various temperatures. The relationship between kinetics and equilibrium isotherms was established through the forward- and backward-rate-constants, k and k2, and the equilibrium constant, K.

  8. Advanced defect characterization via electron microscopy and its application to cyclically deformed nickel-based superalloy R104

    Science.gov (United States)

    Phillips, Patrick J.

    Ni-based superalloys continue to be used in the hot sections of turbine engines due to their superior high temperature properties and retained strength. The present document will focus specifically on the polycrystalline alloy R104, and the deformation substructure observed during and following cyclic mechanical testing. Both low cycle fatigue (LCF) and sustained peak low cycle fatigue (SPLCF) tests are considered. Two chapters on electron microscopy technique development follow a brief introduction on general properties of Nickel superalloys. Almost exclusively, scanning transmission electron microscopy (STEM) was performed for defect characterization. Furthermore, through a systematic study of STEM-based diffraction contrast methods, including experimental and computational results, STEM is presented as a valid means of defect analysis. The second chapter in this set also uses STEM, but in a non-traditional setting: the microscope is configured for high resolution imaging, i.e., the sample is aligned along a low index zone axis and a large convergence angle is used. In this low angle annular dark field (LAADF) mode, an annular detector accepts low-angle scattering, which allows one to obtain atomic resolution images while retaining defect contrast. Both techniques described in these two chapters were used extensively throughout this research. The remaining chapters discuss the application of the microscopy techniques developed in the proceeding chapters to cyclically deformed specimens of R104. Both interrupted and failed samples were deformed in LCF at 427°C and 704°C, and interrupted SPLCF samples were tested at 704 and 760°C. The deformation mechanisms observed will be discussed at length in this document. In general, dislocation activity dominates under LCF conditions while stacking faults and stacking fault ribbons are most prominent under SPLCF conditions. Time and temperature components will be discussed in regards to the operative mechanisms. A point

  9. Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

    Science.gov (United States)

    Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

    2016-04-01

    Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

  10. A Modular, Energy-Based Approach to the Development of Nickel Containing Molecular Electrocatalysts for Hydrogen Production and Oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Shaw, Wendy J.; Helm, Monte L.; DuBois, Daniel L.

    2013-08-01

    This review discusses the development of molecular electrocatalysts for H2 production and oxidation based on nickel. A modular approach is used in which the structure of the catalyst is divided into first second and outer coordination spheres. The first coordination sphere consists of the ligands bound directly to the metal center, and this coordination sphere can be used to control such factors as the presence or absence of vacant coordination sites, redox potentials, hydride acceptor abilities and other important thermodynamic parameters. The second coordination sphere is defined as functional groups such as pendant acids or bases that can interact with bound substrates such as H2 molecules and hydride ligands, but that do not form strong bonds with the metal center. These functional groups can play diverse roles such as assisting the heterolytic cleavage of H2, controlling intra- and intermolecular proton transfer reactions, and provide a physical pathway for coupling proton and electron transfer reactions. By controlling both the hydride donor/acceptor ability of the catalysts using the first coordination sphere and the proton acceptor/donor abilities of the functional groups in the second coordination sphere, catalysts can be designed that are biased toward H2 production, H2 oxidation, or that are bidirectional (catalyzing both H2 oxidation and production). The outer coordination sphere is defined as that portion of the catalytic system that are not in the first and second coordination spheres. This coordination sphere can assist in the delivery of protons and electrons to and from the catalytically active site, thereby adding another important avenue for controlling catalytic activity. Many features of these simple catalytic systems are good models for enzymes and they provide the opportunity to probe certain aspects of catalysis that may be difficult in enzymes themselves, but that can provide insights into enzyme function and reactivity.

  11. Dimerization of Propylene by Nickel (Ⅱ) and Cobalt (Ⅱ) Catalysts Based on Bidentate Nitrogen-phosphino Chelating Ligands

    Institute of Scientific and Technical Information of China (English)

    Si Zhong WU; Shi Wei LU

    2003-01-01

    The catalytic property of propylene dimerization by several nickel (Ⅱ), cobalt (Ⅱ)complexes containing N-P bidentate ligands was studied in combination with organoaluminumco-catalysts. The effects of the type of aluminum co-catalysts and its relative amount, the natureof precursors in terms of ligand backbone and metal center were investigated. The resultsindicated that precursor I (N,N-dimethyl-2-(diphenylphosphino)aniline nickel (Ⅱ) dichloride)exhibited high activity in propylene dimerization in the presence of the strong Lewis acid Et3Al2Cl3,whereas low productivity by its cobalt analogues was observed under identical reaction conditions.

  12. Temperature dependent lattice misfit in nickel-base superalloys - Simulation and experiment

    Energy Technology Data Exchange (ETDEWEB)

    Neumeier, Steffen; Goeken, Mathias [Lehrstuhl fuer Allgemeine Werkstoffeigenschaften, Universitaet Erlangen-Nuernberg, Erlangen (Germany)

    2011-07-01

    Ni-base superalloys are widely used in high temperature applications like jet engines and land-based turbines, because of their excellent high temperature properties. They derive their excellent high temperature strength and creep resistance from the presence of a high volume fraction of Ni{sub 3}Al {gamma}{sup '} precipitates (L1{sub 2} structure), which are embedded coherently within the face centred cubic (A1) {gamma} matrix. The magnitude and sign of the lattice misfit between {gamma} and {gamma}{sup '} are important parameters affecting the microstructural evolution and high temperature strength of Ni-base superalloys. Therefore the knowledge of the lattice misfit at application temperature is of great importance. In this study the lattice misfit of several 1{sup st}, 2{sup nd} and 4{sup th} generation Ni-base superalloys in dependence of temperature has been measured by means of HRXRD and compared with lattice misfit simulations based on thermodynamic calculations. The influence of the thermal expansion coefficients and the change in the chemical composition of both {gamma} and {gamma}{sup '} due to the {gamma}{sup '} dissolution with increasing temperature has been taking into account. The experimentally measured {gamma} and {gamma}{sup '} lattice parameters could be reproduced by the simulation and the {gamma}/{gamma}{sup '} lattice misfit could be reasonably predicted.

  13. Nickel-based xerogel catalysts: Synthesis via fast sol-gel method and application in catalytic hydrogenation of p-nitrophenol to p-aminophenol

    Science.gov (United States)

    Feng, Jin; Wang, Qiang; Fan, Dongliang; Ma, Lirong; Jiang, Deli; Xie, Jimin; Zhu, Jianjun

    2016-09-01

    In order to investigate the roles of three-dimensional network structure and calcium on Ni catalysts, the Ni, Ni-Al2O3, Ni-Ca-Al2O3 xerogel catalysts were successfully synthesized via the fast sol-gel process and chemical reduction method. The crystal structure of three different catalysts was observed with X-ray powder diffraction (XRD). Transmission electron microscopy (TEM), scanning electron microscopy (SEM) and nitrogen adsorption-desorption were employed to investigate the role of network structure of xerogel catalysts and the size distribution of Ni nanoparticles. The catalyst composition was determined by inductively coupled plasma-optical emission spectrometry (ICP-OES) measurement and energy-dispersive X-ray spectroscopy (EDS). Temperature-programmed reduction (TPR) experiments were carried out to investigate the reducibility of nickel species and the interaction between nickel species and alumina. The catalytic hydrogenation of p-nitrophenol to p-aminophenol was investigated over the prepared nickel-based xerogel catalysts. The conversion of p-nitrophenol was monitored by UV spectrophotometry and high performance liquid chromatography (HPLC). The results show that the catalysts are highly selective for the conversion of p-nitrophenol to p-aminophenol and the order of catalytic activities of the catalysts is Ni < Ni-Al2O3 < Ni-Ca-Al2O3. The catalysts were recycled and were used to evaluate the reutilization.

  14. Iminopyridine-Based Cobalt(II and Nickel(II Complexes: Synthesis, Characterization, and Their Catalytic Behaviors for 1,3-Butadiene Polymerization

    Directory of Open Access Journals (Sweden)

    Quanquan Dai

    2016-01-01

    Full Text Available A series of iminopyridine ligated Co(II (1a–7a and Ni(II (1b–7b complexes were synthesized. The structures of complexes 3a, 4a, 5a, 7a, 5b, and 6b were determined by X-ray crystallographic analyses. Complex 3a formed a chloro-bridged dimer, whereas 4a, 5a, and 7a, having a substituent (4a, 5a: CH3; 7a: Br at the 6-position of pyridine, producing the solid structures with a single ligand coordinated to the central metal. The nickel atom in complex 5b features distorted trigonal-bipyramidal geometry with one THF molecule ligating to the metal center. All the complexes activated by ethylaluminum sesquichloride (EASC were evaluated in 1,3-butadiene polymerization. The catalytic activity and selectivity were significantly influenced by the ligand structure and central metal. Comparing with the nickel complexes, the cobalt complexes exhibited higher catalytic activity and cis-1,4-selectivity. For both the cobalt and nickel complexes, the aldimine-based complexes showed higher catalyst activity than their ketimine counterparts.

  15. Synthesis and Application of Zeolite-encapsulated Nickel Schiff-base Complex

    Institute of Scientific and Technical Information of China (English)

    FENG; HuiXi

    2001-01-01

    Transition-metal complex-catalyzed oxidation of organic substrates with molecular oxygen is gaining importance as a viable alternative to the environmentally hazardous metal-oxide-based reagents. The complexes have received much attention recently due to the potential application of these complexes as oxidation catalysts for the oxidation of alkene, enolizable, aldehydes and other organic substrates. Recent studies of our group showed that metal complexes catalyzed the oxidation of organic substrates selectively in the presence of molecular oxygen 1,5. Here, it is reported that zeolite-encapsulated Ni (I) Schiff-base complex exhibit a catalytic activity and selectivity for the oxidation of styrene.  ……

  16. Synthesis and Application of Zeolite-encapsulated Nickel Schiff-base Complex

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    @@ Transition-metal complex-catalyzed oxidation of organic substrates with molecular oxygen is gaining importance as a viable alternative to the environmentally hazardous metal-oxide-based reagents. The complexes have received much attention recently due to the potential application of these complexes as oxidation catalysts for the oxidation of alkene, enolizable, aldehydes and other organic substrates. Recent studies of our group showed that metal complexes catalyzed the oxidation of organic substrates selectively in the presence of molecular oxygen 1,5. Here, it is reported that zeolite-encapsulated Ni (I) Schiff-base complex exhibit a catalytic activity and selectivity for the oxidation of styrene.

  17. Equilibrium partition ratios, densities, and transport phenomena in nickel-base superalloys

    Science.gov (United States)

    Sung, Pil Kyung

    To simulate transport phenomena, macrosegregation and segregation defects known as "freckles" during directional solidification of Ni-base superalloys, numerical modeling can be used; hence it is essential to have reasonably accurate values of the thermodynamic and transport properties for the alloys. In this research, therefore, the equilibrium partition ratios of the solutes in the Ni-Al-Ta-Cr quaternary system, as a model alloy, were measured, and the solid- and liquid-densities in Ni-base superalloys. were estimated. Also, the importance of these properties on the sensitivity of the results of numerical simulations was studied. The partition ratios apply to equilibria between melts and gamma-phase in the range of 1615 K to 1694 K, and it was found that the equilibrium partition ratio of Ta varies from approximately 0.6 at dilute Ta to 0.85 at 17 wt.% Ta. For the same range of Ta-contents, the partition ratios of Al and Cr vary much less and range from about 0.92 to 0.96. In addition to the partition ratios, the liquidus temperatures of the liquid in equilibrium with gamma in the Ni-Al-Ta-Cr system were estimated with a multidimensional regression analysis. To calculate the densities of solid Ni-base superalloys as functions of temperature and composition, lattice parameters at 20°C and coefficients of thermal expansion (CTEs) were estimated by combining available data. The CTEs calculated from the regressions result in densities that are within 0.5% error or less for seventeen alloys. To estimate the densities of liquid Ni-base superalloys, the densities and temperature coefficients of density of the liquid transition-metals, which are used as alloy elements in Ni-base superalloys, were applied to a simple correlation. By using this approach, the estimates of the liquid densities of five Ni-base superalloys agree with the measured values to +/-2.5%. Finally, the importance of using reasonably accurate estimates of the transport properties was illustrated by

  18. Relationships between Microstructural Parameters and Time-Dependent Mechanical Properties of a New Nickel-Based Superalloy AD730™

    Directory of Open Access Journals (Sweden)

    Louis Thébaud

    2015-11-01

    Full Text Available High temperature creep and dwell-fatigue properties of the new nickel-based superalloy AD730™ have been investigated. Three microstructures have been studied in creep (850 °C and 700 °C and dwell-fatigue (700 °C stress control with trapezoidal signals, and dwell times ranging from 1 s to 3600 s: a coarse grains microstructure, a fine grains one, and single crystalline samples. The aim of this study is to assess the influence of the grain size on creep and creep-fatigue properties. It is demonstrated that fine and coarse grains microstructures perform similarly in creep at 700 °C, showing that the creep properties at this temperature are controlled by the intragranular precipitation. Moreover, both the coarse grains and the fine grains microstructures show changes in creep deformation mechanisms depending on the applied stress in creep at 700 °C. At higher creep temperatures, the coarse grains microstructure performs better and almost no effect is observed by suppressing grain boundaries. During dwell-fatigue tests at 700 °C, a clear effect of the mechanical cycling has been evidenced on the time to failure on both the coarse and the fine grains microstructures. At high applied stresses, a beneficial effect of the cyclic unloading to the lifetime has been observed whereas at lower applied stresses, mechanical cycling is detrimental compared to the pure creep lifetime due to the development of a fatigue damage. Complex creep-fatigue interactions are hence clearly evidenced and they depend on the pure creep behavior reference.

  19. Characterization of nickel-based microlattice materials with structural hierarchy from the nanometer to the millimeter scale

    International Nuclear Information System (INIS)

    Novel nickel-based microlattice materials with structural hierarchy spanning three different length scales (nm, μm, mm) are characterized microstructurally and mechanically. These materials are produced by plating a sacrificial template obtained by self-propagating photopolymer waveguide prototyping. Ni–P films with a thickness of 120 nm to 3 μm are deposited by electroless plating, whereas thicker films (5–26 μm) are obtained by subsequent electrodeposition of a pure Ni layer. This results in cellular materials spanning three orders of magnitude in relative density, from 0.01% to 8.5%. The thin electroless Ni–P films have ultra-fine grain size (7 nm) and a yield strength of ∼2.5 GPa, whereas the thicker electrodeposited Ni films exhibit a much broader distribution with average grain size of 116 nm and strong (1 0 0) texture in the plating direction, resulting in a yield strength of ∼1 GPa. Uniaxial compression experiments reveal two distinct mechanical responses. At ultra-low densities (<0.1%), these lattices exhibit nearly full recovery after strains up to more than 50%, and damping coefficients an order of magnitude larger than for conventional Ni foams. At higher densities (0.1–10%), the compression behavior is fully plastic, similar to traditional cellular metals. A simple mechanical analysis reveals that the transition occurs when the thickness-to-diameter ratio of the truss elements is of the order of the yield strain of the material, in agreement with experimental observations. Optical and electron imaging of deformed lattices show that the deformation largely localizes around the nodes. In the ultra-light regime, the microlattice materials are stiffer and stronger than any existing alternative.

  20. Ethylene glycol as a new sustainable fuel for solid oxide fuel cells with conventional nickel-based anodes

    International Nuclear Information System (INIS)

    Highlights: • Ethylene glycol could be used as a sustainable fuel for solid oxide fuel cells. • Ethylene glycol was beneficial in suppressing coke formation on Ni anode. • A high power output of 1200 mW cm−2 was obtained with ethylene glycol at 750 °C. • An excellent operational stability was obtained with ethylene glycol fuel. - Abstract: In this study, renewable ethylene glycol (EG) was exploited as a potential fuel for solid oxide fuel cells (SOFCs) with conventional nickel yttria-stabilized zirconia (Ni–YSZ) cermet anodes for sustainable electric power generation. Carbon deposition behaviors over Ni–YSZ anodes under different carbon-containing atmospheres such as EG, glycerol, ethanol and methane were characterized through thermodynamic prediction, oxygen-temperature programmed oxidation and SEM–EDX analysis. EG was observed to be better than acetic acid and glycerol and much better than methane and ethanol in terms of carbon deposition. A calculation of the open-circuit voltages of EG-fueled SOFCs suggested that EG is a suitable fuel for SOFCs. A maximum power output of 1200 mW cm−2 at 750 °C was obtained from a cell operating on EG-steam fuel, which is only a little lower than that from a cell based on hydrogen fuel. The cell was further operated stably on an EG-steam gas mixture for 200 h with no apparent performance degradation, carbon deposition over the anode, Ni agglomeration, or change in the morphology of the anodes. The current study confirmed the practical applicability of EG as a direct fuel for SOFCs, which may have a great effect on future energy systems

  1. Nickel cadmium batteries. 1977-June, 1980 (citations from the NTIS Data Base). Report for 1977-Jun 80

    Energy Technology Data Exchange (ETDEWEB)

    Cavagnaro, D.M.

    1980-07-01

    The design, fabrication, components, testing, and assembly of nickel cadmium batteries are covered in the bibliography. The majority of these citations deal with the development of power supplies for aircraft and spacecraft. (This updated bibliography contains 135 abstracts, 19 of which are new entries to the previous edition.)

  2. Synthesis and Characterization of Macrocomposites Based on Nickel-Coated Quasi-Crystalline Al-Cu-Fe Powder

    NARCIS (Netherlands)

    Ivanov, A. S.; Kruglov, V. S.; Pal, A. F.; Ryabinkin, A. N.; Serov, A. O.; Shaitura, D. S.; Starostin, A. N.; Gavrikov, A. V.; Petrov, O. F.; Fortov, V. E.

    2011-01-01

    Disperse composite materials consisting of quasi-crystalline Al-Cu-Fe particles covered by nickel nanolayers have been obtained using a dusty plasma trap coating technology. These powders were processed into macrocomposites by cold pressing with subsequent sintering in hydrogen. The macrocomposites

  3. Structural state of irradiated solid solutions on iron-chromium-nickel and iron-chromium bases

    International Nuclear Information System (INIS)

    Base on the analysis of experimental and literature data on structural state of irradiated solid solutions (alloys Fe - 7.5 Cr - 35 Ni, KhN60B, Fe - 45 Ni, Fe - 3.5 Mn and steels Kh18n10t, Kh16n15m3b) a conclusion is made that homogeneous solid solutions under irradiation transform, as a rule, into a heterogeneous state. Several models which explain this radiation-induced transition are under consideration

  4. Nickel based alloys compatibility with fuel salts for molten salt reactor with thorium and uranium support

    International Nuclear Information System (INIS)

    R and D on molten salt reactors (MSR) in Europe are concentrated now on fast/intermediate spectrum concepts which were recognised as long-term alternative to solid fuelled fast reactors due to their attractive features: strong negative feedback coefficients, easy in-service inspection, and simplified fuel cycle. For high-temperature MSR corrosion of the metallic container alloy in primary circuit is the primary concern. Key problem receiving current attention include surface fissures in Ni-based alloys probably arising from fission product tellurium attack. This paper summarises results of corrosion tests conducted recently to study effect of oxidation state in selected fuel salts on tellurium attack and to develop means of controlling tellurium cracking in the special Ni - based alloys recently developed for large power units: molten salt actinide recycler and transmuter (MOSART) and molten salt fast reactor (MSFR). Tellurium corrosion of Ni-based alloys was tested in the temperature range from 730 deg. C up to 800 deg. C in stressed and unloaded conditions with fuel LiF-BeF2-UF4 and LiF-BeF2-ThF4-UF4 salt mixtures at different [U(IV)]/[U(III)] ratios from 0.7 up to 500. Following Russian and French Ni-based alloys (in mass%): HN80M-VI (Mo-12, Cr-7.6, Nb-1.5), HN80MTY (Mo-13, Cr-6.8, Al-1.1, Ti-0.9), HN80MTW (Mo-9.4, Cr-7.0, Ti-1.7, W-5.5) and EM-721 (W-25.2, Cr-5.7, Ti-0.17) were used for the study in the corrosion facility. The HN80MTY alloy has shown the best resistance against Te cracking and after test mechanical properties. (authors)

  5. Electrodeposited nickel(3) aluminide base intermetallic coatings and their resistance to high temperature degradation in hydrocarbon cracking environments

    Science.gov (United States)

    Liu, Haifeng

    This research was aimed at developing novel Ni-A1 base intermetallic coatings to protect commercial Fe-Ni-Cr tube alloys from severe corrosive degradation at high temperatures. These alloys are widely used in petrochemical, chemical, and energy conversion industries. The coating process and coating evaluation were the two main aspects of this investigation. A two-step coating processing has been successfully developed to in situ apply pure and CeO2-modified Ni3Al intermetallic coatings onto Fe-Ni-Cr substrates. The process consists of the electrodeposition of Ni-Al and Ni-Al-CeO2 composite coatings from a Watt's nickel bath containing Al and CeO2 particles via a cost-effective electroplating technique and an annealing treatment of the as-plated coatings. It was found that the deposition of Al particles obeyed a Guglielmi model, and that REO particles interfered significantly with the deposition of Al particles. The long-term resistance of pure and CeO2-modified Ni 3A1 coatings to cyclic oxidation, carburization, coke formation, and metal dusting was evaluated in flowing dry air, 2 % CH4-H 2, and CO-H2-H2O respectively. Due to the high porosity, pure and CeO2-dispersed Ni3Al coatings exhibited poor resistance to cyclic oxidation at 850°C. CeO2 improved the spallation resistance of the Ni3Al base coatings during cyclic oxidation at 1050°C. CeO2-dispersed Ni3Al coatings showed better carburization resistance, particularly at 1050°C. Ni 3A1-based coatings. Those CeO2-dispersed were susceptible to coke formation and metal dusting at 650°C. Pre-oxidation improved the resistance of Ni3Al-based coatings to coke formation and metal dusting at 650°C, but the effectiveness depended on the integrity of the induced alumina scale. Special attention was paid to several aspects of coating degradation. These aspects included microstructure changes, degradation mechanisms, coating/substrate interdiffusion, effect of corrosive atmosphere, and effect of CeO2 on coating

  6. Dendritic grain growth simulation in weld pool of nickel base alloy

    Institute of Scientific and Technical Information of China (English)

    Zhan Xiaohong; Wei Yanhong; Ma Rui; Dong Zhibo

    2008-01-01

    Dendritic grain growth at the edge of the weld pool is simulated using a stochastic numerical model of cellular automaton algorithm. The grain growth model is established based upon the balance of solute in the solid/liquid interface of the dendrite tip. Considering the complicated nucleation condition and competitive growth, the dendrite morphologies of different nucleation condition are simulated. The simulated results reproduced the dendrite grain evolution process at the edge of the weld pool. It is indicated that the nucleation condition is an important factor influencing the grain morphologies especially the morphologies of secondary and tertiary arms.

  7. Evolution of Grain Selection in Spiral Selector during Directional Solidification of Nickel-base Superalloys

    Institute of Scientific and Technical Information of China (English)

    Xiangbin Meng; Jinguo Li; Tao Jin; Xiaofeng Sun; Changbo Sun; Zhuangqi Hu

    2011-01-01

    The process of grain selection in the spiral selector was investigated by both a ProCAST simulation based on a cellular automaton finite element (CAFE) model and experimental confirmation. The results show that the height of starter block, the spiral diameter and initial angle play an important role in grain selection. The dimension of selector should be maintained in a stable range to optimize the grain orientation and select a single crystal efficiently. A selector which can efficiently select a single crystal had been successfully designed. Grain orientation fluctuation in the spiral part was also studied by means of the variation of thermal condition.

  8. Physical Simulation of Friction Stir Welding and Processing of Nickel-Base Alloys Using Hot Torsion

    Science.gov (United States)

    Rule, James R.; Lippold, John C.

    2013-08-01

    The Gleeble hot torsion test was utilized in an attempt to simulate the friction stir-processed microstructure of three Ni-base alloys: Hastelloy X, Alloy 625, and Alloy 718. The simulation temperatures were based on actual thermal cycles measured by embedded thermocouples during friction stir processing of these alloys. Peak process temperatures were determined to be approximately 1423 K (1150 °C) for Hastelloy X and Alloy 625 K and 1373 K (352 °C and 1100 °C) for Alloy 718. The peak temperature and cooling rates were programed into the Gleeble™ 3800 thermo-mechanical simulator to reproduce the stir zone and thermo-mechanically affected zone (TMAZ) microstructures. The TMAZ was successfully simulated using this technique, but the stir zone microstructure could not be accurately reproduced, with hot torsion samples exhibiting larger grain size than actual friction stir processing trials. Shear stress and strain rates as a function of temperature were determined for each material using hot torsion simulation.

  9. Transient liquid phase bonding of titanium-, iron- and nickel-based alloys

    Science.gov (United States)

    Rahman, A. H. M. Esfakur

    The operating temperature of land-based gas turbines and jet engines are ever-increasing to increase the efficiency, decrease the emissions and minimize the cost. Within the engines, complex-shaped parts experience extreme temperature, fatigue and corrosion conditions. Ti-based, Ni-based and Fe-based alloys are commonly used in gas turbines and jet engines depending on the temperatures of different sections. Although those alloys have superior mechanical, high temperature and corrosion properties, severe operating conditions cause fast degradation and failure of the components. Repair of these components could reduce lifecycle costs. Unfortunately, conventional fusion welding is not very attractive, because Ti reacts very easily with oxygen and nitrogen at high temperatures, Ni-based superalloys show heat affected zone (HAZ) cracking, and stainless steels show intergranular corrosion and knife-line attack. On the other hand, transient liquid phase (TLP) bonding method has been considered as preferred joining method for those types of alloys. During the initial phase of the current work commercially pure Ti, Fe and Ni were diffusion bonded using commercially available interlayer materials. Commercially pure Ti (Ti-grade 2) has been diffusion bonded using silver and copper interlayers and without any interlayer. With a silver (Ag) interlayer, different intermetallics (AgTi, AgTi2) appeared in the joint centerline microstructure. While with a Cu interlayer eutectic mixtures and Ti-Cu solid solutions appeared in the joint centerline. The maximum tensile strengths achieved were 160 MPa, 502 MPa, and 382 MPa when Ag, Cu and no interlayers were used, respectively. Commercially pure Fe (cp-Fe) was diffusion bonded using Cu (25 m) and Au-12Ge eutectic interlayer (100 microm). Cu diffused predominantly along austenite grain boundaries in all bonding conditions. Residual interlayers appeared at lower bonding temperature and time, however, voids were observed in the joint

  10. Crack initiation modeling of a directionally-solidified nickel-base superalloy

    Science.gov (United States)

    Gordon, Ali Page

    Combustion gas turbine components designed for application in electric power generation equipment are subject to periodic replacement as a result of cracking, damage, and mechanical property degeneration that render them unsafe for continued operation. In view of the significant costs associated with inspecting, servicing, and replacing damaged components, there has been much interest in developing models that not only predict service life, but also estimate the evolved microstructural state of the material. This thesis explains manifestations of microstructural damage mechanisms that facilitate fatigue crack nucleation in a newly-developed directionally-solidified (DS) Ni-base superalloy components exposed to elevated temperatures and high stresses. In this study, models were developed and validated for damage and life prediction using DS GTD-111 as the subject material. This material, proprietary to General Electric Energy, has a chemical composition and grain structure designed to withstand creep damage occurring in the first and second stage blades of gas-powered turbines. The service conditions in these components, which generally exceed 600°C, facilitate the onset of one or more damage mechanisms related to fatigue, creep, or environment. The study was divided into an empirical phase, which consisted of experimentally simulating service conditions in fatigue specimens, and a modeling phase, which entailed numerically simulating the stress-strain response of the material. Experiments have been carried out to simulate a variety of thermal, mechanical, and environmental operating conditions endured by longitudinally (L) and transversely (T) oriented DS GTD-111. Both in-phase and out-of-phase thermo-mechanical fatigue tests were conducted. In some cases, tests in extreme environments/temperatures were needed to isolate one or at most two of the mechanisms causing damage. Microstructural examinations were carried out via SEM and optical microscopy. A continuum

  11. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  12. Syntheses and Supramolecular Structures of Two Nickel(Ⅱ) Compounds Based on Two Thiosemicarbazone Ligands

    Institute of Scientific and Technical Information of China (English)

    LI Cheng-juan; FENG Ze-jing; ZHAO Xiao-juan; WANG Su-na; DOU Jian-min

    2013-01-01

    Two new compounds,[Ni2(L1)(Py)6]Py·CH3OH(1) and [Ni3(L2)2(Py)4]·2DMF(2)(H4L1=N,N'-bisalicylbisthiocarbamide; H3L2=3-hydroxyl-2-naphthalene thiosemicarbazide; Py=pyridine; DMF=dimethyl fumarate),based upon two thiosemicarbazone ligands have been obtained and characterized by elemental analysis,Fourier transform infrared(FTIR) and X-ray diffraction(XRD).Compound 1 possesses a binuclear cluster,in which the bisalicylbisthiocarbamide acts as a hexadentate bridge.Compound 2 exhibits a linear trinuclear cluster with the triply-deprotonated ligand acting as pentadentate bridge.C—H…O,C—H…π and C—H…S weak interactions further link these molecules to form interesting supramolecular networks.

  13. DENDRITE REFINING AND EUTECTIC TRANSFORMATION BEHAVIOR OF NICKEL-BASE SINGLE CRYSTAL (NBSC) SUPERALLOY

    Institute of Scientific and Technical Information of China (English)

    1998-01-01

    Because of the low temperature gradient and growth rate, the microstructure of the conventional single crystal superalloy made by HRS processing is coarse dendrite with well developed sidebranches and has serious segregation. With the help of the high temperature gradient directional solidification equipment (HGDS), the solidification cooling rate is greatly increased. Study on microstructure of the Ni-base single crystal superalloy solidified at much higher cooling rate shows that the dendrite arm spacing is highly refined, of which the primary dendrite arm spacing can be made to be 38μm, just as 1/10 as that by conventional HRS processing. With the increase of the cooling rate, the amount of the eutectic increases and then decreases. In the superfine columnar dendrite, the amount of γ/γ′eutectic is much fewer and its size is very small. This is useful to homogenize the microsegregation and improve the property of the material.

  14. TENSILE CREEP DEFORMATION AND DAMAGE BEHAVIOR IN A NICKEL-BASE SUPERALLOY AT 900℃

    Institute of Scientific and Technical Information of China (English)

    H.C. Yu; S.S. Xie; H. C. Yang

    2004-01-01

    The tensile creep deformation and damage evolution in a Ni-base superalloy at 900℃/170MPa were investigated. At the first creep stage, abnormal creep occured due to the resolution of fine particles, and the deformation initiated from grain boundary areas. It is evident that nearly all of the dislocations were in γ matrix channels in form of dislocation pairs and the dislocations were impeded at γ/γ′ interfaces, thus the dislocation networks developed deformation. At the steady creep stage, impeded dislocations at γ /γ′ interfaces climbed over γ′ phases by diffusion-dominant mechanism.At the last creep stage, voids were formed around carbides at grain boundary which leaded to accumulated damage and caused creep rate accelerated. With the dislocation networks being broken, the voids connected and grew into micro-cracks gradually.Finally the cracks propagated along grain boundary area and resulted in failure.

  15. The Corrosion and Corrosion Fatigue Behavior of Nickel Based Alloy Weld Overlay and Coextruded Claddings

    Science.gov (United States)

    Stockdale, Andrew

    The use of low NOx boilers in coal fired power plants has resulted in sulfidizing corrosive conditions within the boilers and a reduction in the service lifetime of the waterwall tubes. As a solution to this problem, Ni-based weld overlays are used to provide the necessary corrosion resistance however; they are susceptible to corrosion fatigue. There are several metallurgical factors which give rise to corrosion fatigue that are associated with the localized melting and solidification of the weld overlay process. Coextruded coatings offer the potential for improved corrosion fatigue resistance since coextrusion is a solid state coating process. The corrosion and corrosion fatigue behavior of alloy 622 weld overlays and coextruded claddings was investigated using a Gleeble thermo-mechanical simulator retrofitted with a retort. The experiments were conducted at a constant temperature of 600°C using a simulated combustion gas of N2-10%CO-5%CO2-0.12%H 2S. An alternating stress profile was used with a minimum tensile stress of 0 MPa and a maximum tensile stress of 300 MPa (ten minute fatigue cycles). The results have demonstrated that the Gleeble can be used to successfully simulate the known corrosion fatigue cracking mechanism of Ni-based weld overlays in service. Multilayer corrosion scales developed on each of the claddings that consisted of inner and outer corrosion layers. The scales formed by the outward diffusion of cations and the inward diffusion of sulfur and oxygen anions. The corrosion fatigue behavior was influenced by the surface finish and the crack interactions. The initiation of a large number of corrosion fatigue cracks was not necessarily detrimental to the corrosion fatigue resistance. Finally, the as-received coextruded cladding exhibited the best corrosion fatigue resistance.

  16. Low-cycle fatigue and damage of an uncoated and coated single crystal nickel-base superalloy SCB

    Energy Technology Data Exchange (ETDEWEB)

    Stekovic, S.; Ericsson, T. [Dept. of Mechanical Engineering, Linkoeping Univ. (Sweden)

    2007-01-15

    This paper presents low-cycle fatigue (LCF) behaviour and damage mechanisms of uncoated and coated specimens of a single crystal nickel-base superalloy SCB tested at 500 C and 900 C. Four coatings were deposited on the base material, an overlay coating AMDRY997, a platinum-modified aluminide diffusion coating RT22 and two innovative coatings called IC1 and IC3 with a NiW diffusion barrier in the interface. AMDRY997 and RT22 were used as reference coatings. The LCF tests were performed at three strain amplitudes, 1.0, 1.2 and 1.4%, with R = -1, in laboratory air and without any dwell time. The LCF life of the specimens is determined by crack initiation and propagation. Crack data are presented for different classes of crack size in the form of crack density, that is, the number of cracks normalised to the investigated interface length. Micrographs of damage of the coatings are also shown. The effect of the coatings on the LCF life of the superalloy was dependent on the test temperature and deposited coating. At 500 C all coatings had a detrimental effect on the LCF life of the superalloy. At 900 C both AMDRY997 and IC1 prolonged the fatigue life of the superalloy by factors ranging between 1.5 and 4 while RT22 and IC3 shortened the life of the coating-substrate system. Specimens coated with RT22 exhibited generally more damage than other tested coatings at 900 C. Most of the cracks observed initiated at the coating surface and a majority were arrested in the interdiffusion zone between the base material and the coating. No topologically close-packed phases were found. Delamination was only found in AMDRY997 at higher strains. Surface roughness or rumpling was found in the overlay coating AMDRY997 with some cracks initiating from the rumples. The failure morphology at 900 C reflected the role of oxidation in the fatigue life, the crack initiation and propagation of the coated specimens. The wake of the cracks grown into the substrate was severely oxidised leading to

  17. Hot corrosion behavior of platinum-modified nickel- and cobalt-based alloys and coatings

    Science.gov (United States)

    Deodeshmukh, Vinay Prakash

    High temperature degradation by hot corrosion (650-1000°C) and/or oxidation (>1000°C) can severely reduce the longevity of advanced gas turbine engine components. The protection of high-temperature components against hot corrosion or oxidation is typically conferred by the application of either a diffusion or overlay metallic coating that is able to form a continuous, adherent, and slow-growing oxide scale. There are currently no coatings that provide adequate protection to both hot corrosion and oxidation. Indeed, there is a particular need for such protective coatings because many advanced aero, marine, and industrial gas-turbines operate in both hot corrosion and oxidation regimes in their duty cycle. Recent work at Iowa State University (ISU) has showed that a wide range Pt+Hf-modified gamma'-Ni3Al + gamma-Ni alloy compositions form a very adherent and slow-growing Al 2O3 scale. In fact, the results reported suggest that Pt+Hf-modified gamma' + gamma coatings offer a viable superior alternative to beta-NiAl(Pt)-based coatings. The main thrust of this study was to assess and establish optimum target gamma' + gamma coating compositions for extending the service life of high-temperature gas turbine components exposed to hot corrosion and oxidation conditions. Both high temperature hot-corrosion (HTHC-900°C) and low temperature hot-corrosion (LTHC-705°C) behaviors of the Pt+Hf-modified gamma' + gamma alloys were assessed. The salt used to bring about hot corrosion was Na 2SO4. Quite interestingly, it was found that the HTHC resistance of gamma' + gamma alloys improved with up to about 10 at.% Pt addition, but then decreased significantly with increasing Pt content up to 30 at.% (the maximum level studied); however, under LTHC conditions the resistance of gamma' + gamma alloys improved with increasing Pt content up to 30 at.%. To further improve hot corrosion resistance of Pt+Hf-modified gamma' + gamma alloys, the effects of systematic additions of Cr, Si, and

  18. Growth Stresses in Thermally Grown Oxides on Nickel-Based Single-Crystal Alloys

    Science.gov (United States)

    Rettberg, Luke H.; Laux, Britta; He, Ming Y.; Hovis, David; Heuer, Arthur H.; Pollock, Tresa M.

    2016-03-01

    Growth stresses that develop in α-Al2O3 scale that form during isothermal oxidation of three Ni-based single crystal alloys have been studied to elucidate their role in coating and substrate degradation at elevated temperatures. Piezospectroscopy measurements at room temperature indicate large room temperature compressive stresses in the oxides formed at 1255 K or 1366 K (982 °C or 1093 °C) on the alloys, ranging from a high of 4.8 GPa for René N4 at 1366 K (1093 °C) to a low of 3.8 GPa for René N5 at 1255 K (982 °C). Finite element modeling of each of these systems to account for differences in coefficients of thermal expansion of the oxide and substrate indicates growth strains in the range from 0.21 to 0.44 pct at the oxidation temperature, which is an order of magnitude higher than the growth strains measured in the oxides on intermetallic coatings that are typically applied to these superalloys. The magnitudes of the growth strains do not scale with the parabolic oxidation rate constants measured for the alloys. Significant spatial inhomogeneities in the growth stresses were observed, due to (i) the presence of dendritic segregation and (ii) large carbides in the material that locally disrupts the structure of the oxide scale. The implications of these observations for failure during cyclic oxidation, fatigue cycling, and alloy design are considered.

  19. High temperature oxidation and electrochemical investigations on nickel-base alloys

    International Nuclear Information System (INIS)

    This study examined high-temperature oxidation behavior of different Ni-base alloys. In addition, electrochemical characterization of the alloy's corrosion behavior was carried out, including comparison of the properties of native passive films grown at room temperature and high temperature oxide scales. PWA 1483 (single-crystalline Ni-base superalloy) and model alloys Ni-Cr-X (where X is either Co or Al) were oxidized at 800 and 900 C in air for different time periods. The superalloy showed the best oxidation behavior at both temperatures, which might be due to the fact that the oxidation growth function is subparabolic for the model alloys and parabolic for the superalloy at 800 C. At higher temperatures, changes in the kinetics are induced, as the oxides grow faster, thus only PWA 1483 growth follows the parabolic law. Different scales in a typical sandwich form were detected, with the inner layer comprised of mostly Cr2O3, the middle layer was mixture of different oxides and spinels, depending on the alloying elements, and the oxide at the interface oxygen/oxide was found to be NiO. The influence of sample preparation could also be shown, as rougher surfaces change the oxidation kinetics from parabolic and subparabolic for polished samples to linear. The influence of moisture on the oxidation behavior of the 2nd generation single crystal Ni-base superalloys (PWA 1484, PWA 1487, CMSX 4, Rene N5 and Rene N5+) was studied at 1000 C after 100 h oxidation period. It was found that the moisture increased the oxidation rate and mostly the transient oxides growth rate. The water vapor content in air also influenced the behavior of these alloys, as they showed a higher mass gain in air + 30% water vapor than in air + 10% water vapor. The alloys PWA 1484 and CMSX 4 showed respectively the worst and best behavior in all the studied atmospheres. The addition of reactive elements, such as Yttrium, Hafnium and Lanthanum is likely to enhance the oxidation behavior of PWA 1487

  20. CH₃NH₃PbI₃-based planar solar cells with magnetron-sputtered nickel oxide.

    Science.gov (United States)

    Cui, Jin; Meng, Fanping; Zhang, Hua; Cao, Kun; Yuan, Huailiang; Cheng, Yibing; Huang, Feng; Wang, Mingkui

    2014-12-24

    Herein we report an investigation of a CH3NH3PbI3 planar solar cell, showing significant power conversion efficiency (PCE) improvement from 4.88% to 6.13% by introducing a homogeneous and uniform NiO blocking interlayer fabricated with the reactive magnetron sputtering method. The sputtered NiO layer exhibits enhanced crystallization, high transmittance, and uniform surface morphology as well as a preferred in-plane orientation of the (200) plane. The PCE of the sputtered-NiO-based perovskite p-i-n planar solar cell can be further promoted to 9.83% when a homogeneous and dense perovskite layer is formed with solvent-engineering technology, showing an impressive open circuit voltage of 1.10 V. This is about 33% higher than that of devices using the conventional spray pyrolysis of NiO onto a transparent conducting glass. These results highlight the importance of a morphology- and crystallization-compatible interlayer toward a high-performance inverted perovskite planar solar cell. PMID:25426540

  1. Characterization of wear mechanism by tribo-corrosion of nickel base alloys

    International Nuclear Information System (INIS)

    Some components of nuclear power plants, as steam generator tubes are made from Ni base alloys. These components are exposed to severe environment of high temperature and high pressure and submitted to contact mechanical stresses. These Ni - based alloys properties are determined by their ability to form on their surface an inner protective barrier film mainly composed of Cr2O3. The steam generator tubes are among the most difficult components to maintain, on the hand, because of their safety importance and secondly, the exchange tubes are subject to various degradation mechanisms, because of the harsh conditions of work. Wear by tribo-corrosion is a physicochemical aging mechanism which occurs in the management of the nuclear power plants life time. Tribo-corrosion is an irreversible process which involves mechanical and chemical / electrochemical interactions between surfaces in relative motion, in the presence of a corrosive environment. The goal of this study was to quantify in terms of quantity and quality the wear generated by tribo-corrosion process on Ni - Cr model alloys. Two model alloys: Ni -15Cr and Ni -30Cr were used to highlight, evaluate and compare the influence of the chromium content on the formation of the protective oxide layer and the role played by the latter one on the kinetics and mechanisms of wear by tribo-corrosion. The tribo-corrosion experiments were performed by using a pin-on-disc tribometer under controlled electrochemical conditions in LiOH - H3BO3 solution. The corrosion - wear degradation of the protective layer during continuous and intermittent unidirectional sliding tests was investigated by a three-stage tribo-corrosion protocol. In the first stage, electrochemical techniques (open circuit potential measurements and electrochemical impedance measurements) were used without applying unidirectional sliding to monitor and evaluate the characteristics of protective oxide layer formed on the surface of the two model alloys. In the

  2. Mathematical modelling of brittle phase precipitation in complex ruthenium containing nickel-based superalloys

    International Nuclear Information System (INIS)

    A new model has been developed in this work which is capable of simulating the precipitation kinetics of brittle phases, especially TCP-phases (topologically close packed phases) in ruthenium containing superalloys. The model simultaneously simulates the nucleation and the growth stage of precipitation for any number of precipitating phases. The CALPHAD method (Calculation of Phase Diagrams) is employed to calculate thermodynamic properties, such as the driving force or phase compositions in equilibrium. For calculation of diffusion coefficients, kinetic mobility databases which are also based on the CALPHAD-method are used. The model is fully capable of handling multicomponent effects, which are common in complex superalloys. Metastable phases can be treated and will automatically be dissolved if they get unstable. As the model is based on the general CALPHAD method, it can be applied to a broad range of precipitation processes in different alloys as long as the relevant thermodynamic and kinetic databases are available. The developed model proves that the TCP-phases precipitate in a sequence of phases. The first phase that is often formed is the metastable σ-phase because it has the lowest interface energy due to low-energy planes at the interface between matrix and precipitate. After several hundred hours the stable μ- and P-phases start to precipitate by nucleating at the σ-phase which is energetically favourable. During the growth of these stable phases the sigma-phase is continuously dissolved. It can be shown by thermodynamic CALPHAD calculations that the sigma-phase has a lower Gibbs free enthalpy than the μ- and P-phase. All required parameters of the model, such as interface energy and nucleate densities, have been estimated. The mechanisms of suppression of TCP-phase precipitation in the presence of ruthenium in superalloys were investigated with the newly developed model. It is shown by the simulations that ruthenium mostly affects the nucleation

  3. 镍基单晶高温合金的再结晶%Recrystallization of Single Crystal Nickel-based Superalloys

    Institute of Scientific and Technical Information of China (English)

    孟杰; 金涛

    2011-01-01

    The single crystal nickel-based superalloys are mainly employed as turbine blades of gas turbine engines. However, recrystallization is one of major problems in the production and service of nickel-base single crystal superalloys. The effects of the parameters, such as temperature, heat treated time, deformation and compositions, on the recrystallization behavior have been reviewed. The influence of recrystallization on the creep and fatigue properties has been analyzed. And the methods for the control of recrystallization including recovery, erosion for removing the deformed surface, carbonization and coating have been discussed. Finally, the problems and the development of recrystallization of the single crystal nickel-based superalloys have been pointed out.%镍基单晶高温合金作为先进发动机叶片的主要用材,其再结晶问题日益受到重视.本文综述了热处理温度、热处理时间、变形程度及合金成分等多种因素对镍基单晶高温合金再结晶的影响规律,分析了镍基单晶高温合金再结晶对其蠕变和疲劳性能的影响,并讨论了回复处理及浸蚀直接去除表面变形层、渗碳和表面涂层等控制再结晶的方法.最后,指出了镍基单晶高温合金在再结晶研究中存在的问题和今后的发展方向.

  4. Fireside corrosion of nickel base alloys in future 700 C coal fired power plants; Rauchgasseitige Korrosion von Nickelbasislegierungen fuer zukuenftige 700 C-Dampfkraftwerke

    Energy Technology Data Exchange (ETDEWEB)

    Luettschwager, Frank

    2011-09-27

    Coal is still the most important energy source in Germany. In 2009 it produced 42.9 % of the overall German electrical power. Coal is available world-wide in large quantities and can be delivered economically. One of the possible ways to reduce CO{sub 2} pollution is the increase of efficiency of coal fired power plants, which requires steam conditions of up to 700 C - 730 C and 350 bar. Because many German power units will reach the end of their technical lifespan in a few years or the following decade, one will have the possibility to build up modern types of power plants with increased efficiency of more than 50 %. Some international standards (European Pressure Equipment Directive or ASME Boiler and Pressure Vessel Code) require 100 000 hour creep rupture strength of 100 MPa at 750 C. Therefore, nickel base alloys are in the focus of material qualification processes. Nickel base alloys are well investigated due to their hot corrosion behaviour. It is known that sodium sulphate may generate hot corrosion on those alloys at temperatures above its melting point of 884 C. On nickel base alloys an eutectic mixture of nickel sulphate and sodium sulphate with a melting point of 671 C can be generated, which leads to accelerated corrosion. This work examines, whether the high amount of sulphur and alkali metals will induce hot corrosion at the estimated working temperature on devices manufactured from nickel base alloy. Two synthetic coal ash deposits, according to the chemical composition of hard coal and lignite, and typical flue gases with and without sulphur dioxide were blended of pure agents. The reactions of the deposits with heater tubes' materials and synthetic flue gases are examined in the temperature range from 650 C to 800 C and different time ranges up to 2000 hours. The corroded specimen are examined with SEM/EDX to identify relevant corrosion products and determine the corrosivity of deposited compounds. Deposits increase the corrosion rate of

  5. Highly active and durable methanol oxidation electrocatalyst based on the synergy of platinum–nickel hydroxide–graphene

    Science.gov (United States)

    Huang, Wenjing; Wang, Hongtao; Zhou, Jigang; Wang, Jian; Duchesne, Paul N.; Muir, David; Zhang, Peng; Han, Na; Zhao, Feipeng; Zeng, Min; Zhong, Jun; Jin, Chuanhong; Li, Yanguang; Lee, Shuit-Tong; Dai, Hongjie

    2015-01-01

    Active and durable electrocatalysts for methanol oxidation reaction are of critical importance to the commercial viability of direct methanol fuel cell technology. Unfortunately, current methanol oxidation electrocatalysts fall far short of expectations and suffer from rapid activity degradation. Here we report platinum–nickel hydroxide–graphene ternary hybrids as a possible solution to this long-standing issue. The incorporation of highly defective nickel hydroxide nanostructures is believed to play the decisive role in promoting the dissociative adsorption of water molecules and subsequent oxidative removal of carbonaceous poison on neighbouring platinum sites. As a result, the ternary hybrids exhibit exceptional activity and durability towards efficient methanol oxidation reaction. Under periodic reactivations, the hybrids can endure at least 500,000 s with negligible activity loss, which is, to the best of our knowledge, two to three orders of magnitude longer than all available electrocatalysts. PMID:26602295

  6. Highly active and durable methanol oxidation electrocatalyst based on the synergy of platinum-nickel hydroxide-graphene.

    Science.gov (United States)

    Huang, Wenjing; Wang, Hongtao; Zhou, Jigang; Wang, Jian; Duchesne, Paul N; Muir, David; Zhang, Peng; Han, Na; Zhao, Feipeng; Zeng, Min; Zhong, Jun; Jin, Chuanhong; Li, Yanguang; Lee, Shuit-Tong; Dai, Hongjie

    2015-01-01

    Active and durable electrocatalysts for methanol oxidation reaction are of critical importance to the commercial viability of direct methanol fuel cell technology. Unfortunately, current methanol oxidation electrocatalysts fall far short of expectations and suffer from rapid activity degradation. Here we report platinum-nickel hydroxide-graphene ternary hybrids as a possible solution to this long-standing issue. The incorporation of highly defective nickel hydroxide nanostructures is believed to play the decisive role in promoting the dissociative adsorption of water molecules and subsequent oxidative removal of carbonaceous poison on neighbouring platinum sites. As a result, the ternary hybrids exhibit exceptional activity and durability towards efficient methanol oxidation reaction. Under periodic reactivations, the hybrids can endure at least 500,000 s with negligible activity loss, which is, to the best of our knowledge, two to three orders of magnitude longer than all available electrocatalysts. PMID:26602295

  7. The creep behaviour of single-crystal turbine blade alloys basing on nickel SC 16 with [011] orientation; Das Kriechverhalten der einkristallinen Nickelbasisturbinenschaufellegierung SC 16 MIT [011]-Orientierung

    Energy Technology Data Exchange (ETDEWEB)

    Klingelhoeffer, H.; Chrzanowski, U.; Kraemer, E.; Frenz, H.; Ziebs, J. [Bundesanstalt fuer Materialforschung und -pruefung, Berlin (Germany)

    1997-12-31

    This paper describes the creep behaviour of single-crystal turbine blade alloys basing on nickel SC 16 compared to the material IN 738 LC while submitted to creep strain. The creep properties of samples with [011] and [001]-orientation are compared with each other. (orig./MM) [Deutsch] In der vorliegenden Arbeit wird das Kriechverhalten der einkristallinen Nickelbasissuperlegierung SC 16 im Vergleich zum Werkstoff IN 738 LC unter Kriechbeanspruchung dargestellt. Dabei werden die Kriecheigenschaften von Proben mit [011]- und [001]-Orientierung gegenuebergestellt. (orig./MM)

  8. Oxidation of a chromia-forming nickel base alloy at high temperature in mixed diluted CO/H2O atmospheres

    OpenAIRE

    Rouillard, Fabien; Cabet, Céline; Wolski, Krzysztof; Pijolat, Michèle

    2009-01-01

    Corrosion of a chromia-forming nickel base alloy, Haynes 230_, has been investigated under impure helium containing a few Pa of CO and H2O at 900 °C. It has been found that this alloy reacts simultaneously with CO and H2O. Oxidation by CO has been revealed to occur mainly in the first hours. CO diffuses through the scale via short-circuit pathways and oxidizes Al, Cr and Si at the oxide/metal interface. Kinetics of CO oxidation has been investigated and several rate limiting steps are propose...

  9. A magnetic investigation of phase transitions for metal-hydrogen systems based on nickel by means of computer-aided data acquisition

    International Nuclear Information System (INIS)

    In the present thesis the magnetic behaviour of Nickel-based metal-hydrogen systems is investigated in relation to its background in metal physics, in order to get information on the formation and the decomposition of metal-hydrogen phases. The magnetic investigations are performed at the systems Ni-Cu-H and Ni-Cr-H with Cu up to 40 at% and Cr up to 7 at%. The differential susceptibility is measured during hydration and decomposition of hydrides and the connection between magnetic moment and hydrogen concentration is discussed. (BHO)

  10. Corrosion behavior of Haynes {sup registered} 230 {sup registered} nickel-based super-alloys for integrated coal gasification combined cycle syngas plants. A plant exposure study

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sungkyu; Lee, Jieun; Kang, Suk-Hwan; Lee, Seung-Jong; Yun, Yongseung [Institute for Advanced Engineering (IAE), Gyeonggi-do (Korea, Republic of). Plant Engineering Center; Kim, Min Jung [Sungkyunkwan Univ, Gyeonggi-do (Korea, Republic of). Advanced Materials Technology Research Center

    2015-07-01

    The corrosion behavior of commercially available Haynes {sup registered} 230 {sup registered} nickel-based alloy samples was investigated by exposure to coal-gasifying integrated coal gasification combined cycle pilot plant facilities affiliated with the Institute for Advanced Engineering (2.005 MPa and 160-300 C). The morphological and microstructural analyses of the exposed samples were conducted using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis on the external surface of the recovered corrosion test samples to obtain information of the corrosion scale. These analyses based on the pre- and post-exposure corrosion test samples combined with thermodynamic Ellingham-Pourbaix stability diagrams provided preliminary insight into the mechanism of the observed corrosion behavior prevailing in the piping materials that connected the particulate removal unit and water scrubber of the integrated coal gasification combined cycle pilot plant. Uniform material wastage was observed after 46 hours of operation, and a preliminary corrosion mechanism was suggested: the observed material waste and corrosion behavior of the Haynes {sup registered} 230 {sup registered} nickel-based alloy samples cut off from the coal syngas integrated coal gasification combined cycle plant were explained by the formation of discontinuous (complex) oxide phases and subsequent chlorine-induced active oxidation under the predominantly reducing environment encountered. This contribution continues the already published studies of the Fe-Ni-Cr-Co alloy Haynes {sup registered} 556 {sup registered}.

  11. Corrosion behavior of Haynes registered 230 registered nickel-based super-alloys for integrated coal gasification combined cycle syngas plants. A plant exposure study

    International Nuclear Information System (INIS)

    The corrosion behavior of commercially available Haynes registered 230 registered nickel-based alloy samples was investigated by exposure to coal-gasifying integrated coal gasification combined cycle pilot plant facilities affiliated with the Institute for Advanced Engineering (2.005 MPa and 160-300 C). The morphological and microstructural analyses of the exposed samples were conducted using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis on the external surface of the recovered corrosion test samples to obtain information of the corrosion scale. These analyses based on the pre- and post-exposure corrosion test samples combined with thermodynamic Ellingham-Pourbaix stability diagrams provided preliminary insight into the mechanism of the observed corrosion behavior prevailing in the piping materials that connected the particulate removal unit and water scrubber of the integrated coal gasification combined cycle pilot plant. Uniform material wastage was observed after 46 hours of operation, and a preliminary corrosion mechanism was suggested: the observed material waste and corrosion behavior of the Haynes registered 230 registered nickel-based alloy samples cut off from the coal syngas integrated coal gasification combined cycle plant were explained by the formation of discontinuous (complex) oxide phases and subsequent chlorine-induced active oxidation under the predominantly reducing environment encountered. This contribution continues the already published studies of the Fe-Ni-Cr-Co alloy Haynes registered 556 registered.

  12. Investigation and growth of nickel coatings for electrical contact applications

    OpenAIRE

    Fawakhiri, Maria

    2009-01-01

    Nickel based coatings were deposited on copper substrates by two different sputtering techniques from a nickel alloy based target. The substrates used were commercially available copper based substrates for low duty electrical contacts. The coatings were analyzed and evaluated as copper diffusion barriers for electrical contact applications. In addition two types of commercially available electroplated nickel coatings (referred to as type A electroplated coatings and type B electroplated coat...

  13. Design of a rotary reactor for chemical-looping combustion. Part 2: Comparison of copper-, nickel-, and iron-based oxygen carriers

    KAUST Repository

    Zhao, Zhenlong

    2014-04-01

    Chemical-looping combustion (CLC) is a novel and promising option for several applications including carbon capture (CC), fuel reforming, H 2 generation, etc. Previous studies demonstrated the feasibility of performing CLC in a novel rotary design with micro-channel structures. Part 1 of this series studied the fundamentals of the reactor design and proposed a comprehensive design procedure, enabling a systematic methodology of designing and evaluating the rotary CLC reactor with different OCs and operating conditions. This paper presents the application of the methodology to the designs with three commonly used OCs, i.e., copper, nickel, and iron. The physical properties and the reactivities of the three OCs are compared at operating conditions suitable for the rotary CLC. Nickel has the highest reduction rate, but relatively slow oxidation reactivity while the iron reduction rate is most sensitive to the fuel concentration. The design parameters and the operating conditions for the three OCs are selected, following the strategies proposed in Part 1, and the performances are evaluated using a one-dimensional plug-flow model developed previously. The simulations show that for all OCs, complete fuel conversion and high carbon separation efficiency can be achieved at periodic stationary state with reasonable operational stabilities. The nickel-based design includes the smallest dimensions because of its fast reduction rate. The operation of nickel case is mainly limited to the slow oxidation rate, and hence a relatively large share of air sector is used. The iron-based design has the largest size, due to its slow reduction reactivity near the exit or in the fuel purge sector where the fuel concentration is low. The gas flow temperature increases monotonically for all the cases, and is mainly determined by the solid temperature. In the periodic state, the local temperature variation is within 40 K and the thermal distortion is limited. The design of the rotary CLC is

  14. Contaminated nickel scrap processing

    International Nuclear Information System (INIS)

    The DOE will soon choose between treating contaminated nickel scrap as a legacy waste and developing high-volume nickel decontamination processes. In addition to reducing the volume of legacy wastes, a decontamination process could make 200,000 tons of this strategic metal available for domestic use. Contaminants in DOE nickel scrap include 234Th, 234Pa, 137Cs, 239Pu (trace), 60Co, U, 99Tc, and 237Np (trace). This report reviews several industrial-scale processes -- electrorefining, electrowinning, vapormetallurgy, and leaching -- used for the purification of nickel. Conventional nickel electrolysis processes are particularly attractive because they use side-stream purification of process solutions to improve the purity of nickel metal. Additionally, nickel purification by electrolysis is effective in a variety of electrolyte systems, including sulfate, chloride, and nitrate. Conventional electrorefining processes typically use a mixed electrolyte which includes sulfate, chloride, and borate. The use of an electrorefining or electrowinning system for scrap nickel recovery could be combined effectively with a variety of processes, including cementation, solvent extraction, ion exchange, complex-formation, and surface sorption, developed for uranium and transuranic purification. Selected processes were reviewed and evaluated for use in nickel side-stream purification. 80 refs

  15. Measurements of γ/γ' Lattice Misfit and γ' Volume Fraction for a Ru-containing Nickel-based Single Crystal Superalloy

    Institute of Scientific and Technical Information of China (English)

    X.P. Tan; J.L. Liu; X P Song; T. Jin; X.F. Sun; Z.Q. Hu

    2011-01-01

    A conventional X-ray difFractometer has been used to determine the -y/y' lattice misfit and γ' volume fraction for a Ru-containing nickel-based single crystal superalloy at room temperature. The rocking curve was used to characterize the distribution of subgrains. The diffraction peaks obtained by w-20 scan were used to determine the γ/γ' lattice misfit and γ' volume fraction. A three peaks fitting model was proposed. The peak fitting results are in good agreement with the model. The X-ray diffraction results indicate that the nickel-based single crystal superalloy was not a perfect monocrystalline material, which is comprised of many subgrains; and each subgrain also consists of large numbers of mosaic structures. In addition, two anomalous reflection phenomena were found during the experiment and discussed with respect to their occurrence and impact on the measurement. The experimental results show that the γ/γ' lattice misfit and ~/r volume fraction will be various at the different regions of its dendritic microstructure. The average γ/γ' lattice misfit and γ' volume fraction of the experimental alloy are approximately-0.2% and 70%, respectively. Furthermore, the γ' volume fraction calculated by atom microprobe (AP) data is also basically consistent with the experimental results.

  16. Oxidation and mechanical behaviors of solid-solution hardening nickel-base superalloys in high temperature helium environments

    International Nuclear Information System (INIS)

    Solid-solution hardening nickel-base superalloys Alloy 617 and Haynes 230 were examined for VHTR intermediate heat exchanger applications. This study focused on high temperature oxidation and aging degradation and how they affected low temperature embrittlement and creep behaviors at high temperatures. Oxidation tests and aging heat treatment were carried out at 900 .deg. C and 1000 .deg. C in impure helium environments that contained H2, H2O, CO, CO2, and CH4 in order to simulate VHTR coolant chemistry. The oxidation kinetics of the alloys followed the parabolic law of oxidation in all cases. In impure helium environments that had very low oxygen activity, a Cr2O3 layer, TiO2 ridges on the grain boundaries, and isolated MnCr2O4 grains on top of the Cr2O3 layer were formed for Alloy 617, while a Cr2O3 inner layer and a NiO outer layer were formed in air with high oxygen activity due to the different thermodynamics. For Haynes 230, a Cr2O3 inner layer and a protective MnCr2O4 outer layer formed, which increased the oxidation resistance. The oxidation kinetics of Haynes 230 was changed by Mn depletion at the initial stage of oxidation. A dense MnCr2O4 oxide layer grew on top of a Cr2O3 layer in impure helium environments for Haynes 230, while quasi-columnar MnCr2O4 grains grew in air, which resulted in a better oxidation resistance for the impure helium environments. Cellular Cr2O3 oxides for Alloy 617 and MnCr2O4 whiskers/platelets for Haynes 230 were formed in impure helium at 900 .deg. C due to the more rapid dissociation of water vapor and CO2 molecules compared to the oxygen molecules. The formation of irregular oxides are believed to have been due to a VLS mechanism based on the appearance of droplets on the tips of the whiskers, the formation of which was more preferential on the vertex of MnCr2O4 crystals. The effect of a small amount of CH4 and H2 on the oxidation kinetics of the alloys was insignificant. In slightly oxidizing and decarburizing environments

  17. Selective nickel-catalyzed conversion of model and lignin-derived phenolic compounds to cyclohexanone-based polymer building blocks.

    Science.gov (United States)

    Schutyser, Wouter; Van den Bosch, Sander; Dijkmans, Jan; Turner, Stuart; Meledina, Maria; Van Tendeloo, Gustaaf; Debecker, Damien P; Sels, Bert F

    2015-05-22

    Valorization of lignin is essential for the economics of future lignocellulosic biorefineries. Lignin is converted into novel polymer building blocks through four steps: catalytic hydroprocessing of softwood to form 4-alkylguaiacols, their conversion into 4-alkylcyclohexanols, followed by dehydrogenation to form cyclohexanones, and Baeyer-Villiger oxidation to give caprolactones. The formation of alkylated cyclohexanols is one of the most difficult steps in the series. A liquid-phase process in the presence of nickel on CeO2 or ZrO2 catalysts is demonstrated herein to give the highest cyclohexanol yields. The catalytic reaction with 4-alkylguaiacols follows two parallel pathways with comparable rates: 1) ring hydrogenation with the formation of the corresponding alkylated 2-methoxycyclohexanol, and 2) demethoxylation to form 4-alkylphenol. Although subsequent phenol to cyclohexanol conversion is fast, the rate is limited for the removal of the methoxy group from 2-methoxycyclohexanol. Overall, this last reaction is the rate-limiting step and requires a sufficient temperature (>250 °C) to overcome the energy barrier. Substrate reactivity (with respect to the type of alkyl chain) and details of the catalyst properties (nickel loading and nickel particle size) on the reaction rates are reported in detail for the Ni/CeO2 catalyst. The best Ni/CeO2 catalyst reaches 4-alkylcyclohexanol yields over 80 %, is even able to convert real softwood-derived guaiacol mixtures and can be reused in subsequent experiments. A proof of principle of the projected cascade conversion of lignocellulose feedstock entirely into caprolactone is demonstrated by using Cu/ZrO2 for the dehydrogenation step to produce the resultant cyclohexanones (≈80 %) and tin-containing beta zeolite to form 4-alkyl-ε-caprolactones in high yields, according to a Baeyer-Villiger-type oxidation with H2 O2 .

  18. Welding of stainless and nickel based materials in the chemical industry. Consumables and procedures. Soldadura de aceros inoxidables y de materiales de base niquel en la industria quimica. Consumibles y procedimientos

    Energy Technology Data Exchange (ETDEWEB)

    Stromberg, J.; Budgifvars, S. (The ESA Grouo, Geoteborg (Sweden))

    1994-01-01

    In the chemical and petrochemical process industry a large range of various stainless and nickel based materials are used to meet high demands on corrosion resistance for optimum service performance. These materials include standard stainless steels, duplex and super duplex steels, super austenitic steels and nickel based alloys. Many components are being welded in the construction stage or may later on have to be repaired by welding. The design of components also often calls for joining or cladding of dissimilar materials to optimize the use of the material properties and for economical reasons to reduce the amount of expensive materials. Consumables and procedures have been developed to give weld metals to match the corrosion and strength requirements of the materials. There is a wide selection of MM electrodes with different coatings available and new types of stainless flux cored wires are being introduced. Especially for cladding of large surfaces the submerged arc strip cladding process offer high productivity solutions. (Author) 6 ref.

  19. Computer simulations of martensitic transformations in iron-nickel and nickel-aluminium alloys

    CERN Document Server

    Meyer, R J

    1998-01-01

    This thesis focuses on the martensitic transformations in iron-nickel and nickel-aluminum alloys. Molecular-dynamics simulations have been done, employing potentials based on the so-called embedded-atom method (EAM). These potentials were obtained by a fit of parameterized functions to experimental data of the elements iron, nickel, and aluminum as well as the intermetallic compound NiAl. Many aspects of the austenitic transformation in iron-nickel alloys and both, the martensitic and austenitic transformations, in nickel-aluminum alloys were reproduced well by the simulations. The results allow to draw conclusions on the reasons of differences and similarities in the behavior of both alloy systems.

  20. Grinding temperature and energy ratio coefficient in MQL grinding of high-temperature nickel-base alloy by using different vegetable oils as base oil

    Directory of Open Access Journals (Sweden)

    Li Benkai

    2016-08-01

    Full Text Available Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL. This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grinding temperature, and energy ratio coefficient of MQL grinding were compared among the seven vegetable oil types. Results revealed that (1 castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient; (2 palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient; (3 MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil; (4 viscosity significantly influences grinding force and grinding temperature to a greater extent than fatty acid varieties and contents in vegetable oils; (5 although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less viscous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature; (6 saturated fatty acid is a more efficient lubricant than unsaturated fatty acid; and (7 a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force, 87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7% energy

  1. Grinding temperature and energy ratio coe cient in MQL grinding of high-temperature nickel-base alloy by using di erent vegetable oils as base oil

    Institute of Scientific and Technical Information of China (English)

    Li Benkai; Li Changhe; Zhang Yanbin; Wang Yaogang; Jia Dongzhou; Yang Min

    2016-01-01

    Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grind-ing temperature, and energy ratio coefficient of MQL grinding were compared among the seven veg-etable oil types. Results revealed that (1) castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient;(2) palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient;(3) MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil;(4) viscosity significantly influences grinding force and grinding tem-perature to a greater extent than fatty acid varieties and contents in vegetable oils;(5) although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less vis-cous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature;(6) saturated fatty acid is a more efficient lubricant than unsaturated fatty acid;and (7) a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force, 87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7%energy ratio coefficient

  2. Quantitative experimental determination of the solid solution hardening potential of rhenium, tungsten and molybdenum in single-crystal nickel-based superalloys

    International Nuclear Information System (INIS)

    The solid-solution hardening potential of the refractory elements rhenium, tungsten and molybdenum in the matrix of single-crystal nickel-based superalloys was experimentally quantified. Single-phase alloys with the composition of the nickel solid-solution matrix of superalloys were cast as single crystals, and tested in creep at 980 °C and 30–75 MPa. The use of single-phase single-crystalline material ensures very clean data because no grain boundary or particle strengthening effects interfere with the solid-solution hardening. This makes it possible to quantify the amount of rhenium, tungsten and molybdenum necessary to reduce the creep rate by a factor of 10. Rhenium is more than two times more effective for matrix strengthening than either tungsten or molybdenum. The existence of rhenium clusters as a possible reason for the strong strengthening effect is excluded as a result of atom probe tomography measurements. If the partitioning coefficient of rhenium, tungsten and molybdenum between the γ matrix and the γ′ precipitates is taken into account, the effectiveness of the alloying elements in two-phase superalloys can be calculated and the rhenium effect can be explained

  3. 61Ni synchrotron radiation-based Mössbauer spectroscopy of nickel-based nanoparticles with hexagonal structure

    Science.gov (United States)

    Masuda, Ryo; Kobayashi, Yasuhiro; Kitao, Shinji; Kurokuzu, Masayuki; Saito, Makina; Yoda, Yoshitaka; Mitsui, Takaya; Hosoi, Kohei; Kobayashi, Hirokazu; Kitagawa, Hiroshi; Seto, Makoto

    2016-02-01

    We measured the synchrotron-radiation (SR)-based Mössbauer spectra of Ni-based nanoparticles with a hexagonal structure that were synthesised by chemical reduction. To obtain Mössbauer spectra of the nanoparticles without 61Ni enrichment, we developed a measurement system for 61Ni SR-based Mössbauer absorption spectroscopy without X-ray windows between the 61Ni84V16 standard energy alloy and detector. The counting rate of the 61Ni nuclear resonant scattering in the system was enhanced by the detection of internal conversion electrons and the close proximity between the energy standard and the detector. The spectrum measured at 4 K revealed the internal magnetic field of the nanoparticles was 3.4 ± 0.9 T, corresponding to a Ni atomic magnetic moment of 0.3 Bohr magneton. This differs from the value of Ni3C and the theoretically predicted value of hexagonal-close-packed (hcp)-Ni and suggested the nanoparticle possessed intermediate carbon content between hcp-Ni and Ni3C of approximately 10 atomic % of Ni. The improved 61Ni Mössbauer absorption measurement system is also applicable to various Ni materials without 61Ni enrichment, such as Ni hydride nanoparticles.

  4. Synthesis, Crystal Structure and Nonlinear Optical Properties of Nickel(Ⅱ) Complex with Schiff-base Ligand

    Institute of Scientific and Technical Information of China (English)

    XUE Zhao-Ming(薛照明); ZHANG Xuan-Jun(张宣军); TIAN Yu-Peng(田玉鹏); WU Jie-Ying(吴杰颖); JIANG Min-Hua(蒋民华); FUN Hoong Kun

    2003-01-01

    The nickel(Ⅱ) complex with the new ligand of S-benzyl-β-N-[10-ethylphenothiazine-3-methylene]dithiocarbazate(HL) crystallizes in the triclinic system, space group P1-with a = 7.516(1), b = 11.322(1), c = 13.366(1) (A),α= 84.818(1),β= 81.688(1), y= 76.037(1)°, V= 1090.26(3) (A)3, Z = 1, Dc=1.413 g/cm3, F(000) = 482,μ(MoKα)= 0.774 mm-1 (λ= 0.7103(A)),R = 0.0573 and wR =0.1375 for 3357 observed reflections withⅠ≥ 2σ(Ⅰ). The HL has lost a proton from its tautomeric thiol form and acts as a single negatively charged bidentate ligand coordinating to the nickel ion via the mercapto sulfur and β-nitrogen atoms. The geometry around Ni(Ⅱ) is almost square-planar with two equivalent Ni-N and Ni-S bonds. The nonlinear absorption of HL and NiL2 solutions (in DMF) was measured by open-aperture Z-scan technique at the wavelength of 532 nm.

  5. Electrical Conductivity Study of Polymer Electrolyte Magnetic Nanocomposite Based Poly(Vinyl) Alcohol (PVA) Doping Lithium and Nickel Salt

    Science.gov (United States)

    Aji, Mahardika Prasetya; Rahmawati, Silvia, Bijaksana, Satria; Khairurrijal, Abdullah, Mikrajuddin

    2010-10-01

    Composite polymer electrolyte magnetic systems composed of poly(vinyl) alcohol (PVA) as the host polymer, lithium and nickel salt as dopant were studied. The effect upon addition of lithium ions in polimer PVA had been enhanced conductivity with the increase of lithium concentration. The conductivity values were 1.19x10-6, 1.25x10-5, 4.89x-5, 1.88x10-4, and 1.33x10-3 Sṡcm-1 for pure PVA and 1%, 3%, 5% and 7% LiOH complexed PVA, respectively. Meanwhile, the addition nickel salt into polymer electrolyte PVA-LiOH does not significantly change of conductivity value, on order 10-3 Sṡcm-1. The ionic transport is dominantly regarded by Li+ ions present in polymer electrolyte magnetic because the atomic mass Li+ is smaller than Ni2+. The absence of external magnetic field in polimer electrolyte magnetic causes the existence Ni2+ ions not significantly affected of conductivity.

  6. Iron (III Ion Sensor Based on the Seedless Grown ZnO Nanorods in 3 Dimensions Using Nickel Foam Substrate

    Directory of Open Access Journals (Sweden)

    Mazhar Ali Abbasi

    2013-01-01

    Full Text Available In the present work, the seedless, highly aligned and vertical ZnO nanorods in 3 dimensions (3D were grown on the nickel foam substrate. The seedless grown ZnO nanorods were characterised by field emission scanning electron microscopy (FESEM, high resolution transmission electron microscopy (HRTEM, and X-ray diffraction (XRD techniques. The characterised seedless ZnO nanorods in 3D on nickel foam were highly dense, perpendicular to substrate, grown along the (002 crystal plane, and also composed of single crystal. In addition to this, these seedless ZnO nanorods were functionalized with trans-dinitro-dibenzo-18-6 crown ether, a selective iron (III ion ionophore, along with other components of membrane composition such as polyvinyl chloride (PVC, 2-nitopentylphenyl ether as plasticizer (NPPE, and tetrabutyl ammonium tetraphenylborate (TBATPB as conductivity increaser. The sensor electrode has shown high linearity with a wide range of detection of iron (III ion concentrations from 0.005 mM to 100 mM. The low limit of detection of the proposed ion selective electrode was found to be 0.001 mM. The proposed sensor also described high storage stability, selectivity, reproducibility, and repeatability and a quick response time of less than 10 s.

  7. Study of superficial films and of electrochemical behaviour of some nickel base alloys and titanium base alloys in solution representation of granitic, argillaceous and salted ground waters

    International Nuclear Information System (INIS)

    The corrosion behaviour of the stainless steels 304, 316 Ti, 25Cr-20Ni-Mo-Ti, nickel base alloys Hastelloy C4, Inconel 625, Incoloy 800, Ti and Ti-0.2% Pd alloy has been studied in the aerated or deaerated solutions at 200C and 900C whose compositions are representative of interstitial ground waters: granitic or clay waters or salt brine. The electrochemical techniques used are voltametry, polarization resistance and complexe impedance measurements. Electrochemical data show the respective influence of the parameters such as temperature, solution composition and dissolved oxygen, addition of soluble species chloride, fluoride, sulfide and carbonates, on which depend the corrosion current density, the passivation and the pitting potential. The inhibition efficiency of carbonate and bicarbonate activities against pitting corrosion is determined. In clay water at 900C, Ti and Ti-Pd show very high passivation aptitude and a broad passive potential range. Alloying Pd increases cathodic overpotential and also transpassive potential. It makes the alloy less sensitive to the temperature effect. Optical Glow Discharge Spectra show three parts in the composition depth profiles of surface films on alloys. XPS and SIMS spectrometry analyses are also carried out. Electron microscopy observation shows that passive films formed on Ti and Ti-Pd alloy have amorphous structure. Analysis of the alloy constituents dissolved in solutions, by radioactivation in neutrons, gives the order of magnitude of the Ni base alloy corrosion rates in various media. It also points out the preferential dissolution of alloying iron and in certain cases of chromium

  8. Nickel Curie Point Engine

    Science.gov (United States)

    Chiaverina, Chris; Lisensky, George

    2014-01-01

    Ferromagnetic materials such as nickel, iron, or cobalt lose the electron alignment that makes them attracted to a magnet when sufficient thermal energy is added. The temperature at which this change occurs is called the "Curie temperature," or "Curie point." Nickel has a Curie point of 627 K, so a candle flame is a sufficient…

  9. Oxidation-induced phase transformations and lifetime limits of chromia-forming nickel-base alloy 625

    Energy Technology Data Exchange (ETDEWEB)

    Chyrkin, Anton

    2011-12-05

    For its high creep resistance the commercial nickel-base alloy 625 relies on solid solution strengthening in combination with precipitation hardening by formation of δ-Ni{sub 3}Nb and (Ni,Mo,Si){sub 6}C precipitates during high-temperature service. In oxidizing environments the alloy forms a slow growing, continuous chromia layer on the material surface which protects the alloy against rapid oxidation attack. The growth of the chromia base oxide scale results during exposure at 900-1000 C in oxidation-induced chromium depletion in the subsurface zone of the alloy. Microstructural analyses of the cross-sectioned specimens revealed that this process results in formation of a wide subsurface zone in which the mentioned strengthening phases are dissolved, in spite of the fact that both phases do not contain substantial amounts of the scale-forming element chromium. The cross-sectional analyses revealed that, in parallel to the formation of a precipitate depleted zone, a thin, continuous layer of niobium-rich intermetallic precipitates formed in the immediate vicinity of the scale/alloy interface. The Subsurface Phase Enrichment (abbreviated as SPE) was shown to be the result of an uphill-diffusion of niobium, i.e. the element stabilizing the strengthening precipitates δ-Ni{sub 3}Nb, in the chromium activity gradient and is thus a natural consequence of the oxidation-induced chromium depletion beneath the chromia scale. The thermodynamic calculations carried out using the Thermo-Calc/DICTRA software packages revealed that in alloy 625 the chemical activity of niobium decreases with decreasing chromium content. As chromium is being continuously removed from the alloy as the result of the chromia scale growth, the zone of lowest Nb-activity is formed in the location with the lowest chromium concentration, i.e. the scale/alloy interface. This creates a driving force for Nb to diffuse towards the scale/alloy interface against its own concentration gradient, which is known

  10. Oxidation-induced phase transformations and lifetime limits of chromia-forming nickel-base alloy 625

    Energy Technology Data Exchange (ETDEWEB)

    Chyrkin, Anton

    2011-12-05

    For its high creep resistance the commercial nickel-base alloy 625 relies on solid solution strengthening in combination with precipitation hardening by formation of δ-Ni{sub 3}Nb and (Ni,Mo,Si){sub 6}C precipitates during high-temperature service. In oxidizing environments the alloy forms a slow growing, continuous chromia layer on the material surface which protects the alloy against rapid oxidation attack. The growth of the chromia base oxide scale results during exposure at 900-1000 C in oxidation-induced chromium depletion in the subsurface zone of the alloy. Microstructural analyses of the cross-sectioned specimens revealed that this process results in formation of a wide subsurface zone in which the mentioned strengthening phases are dissolved, in spite of the fact that both phases do not contain substantial amounts of the scale-forming element chromium. The cross-sectional analyses revealed that, in parallel to the formation of a precipitate depleted zone, a thin, continuous layer of niobium-rich intermetallic precipitates formed in the immediate vicinity of the scale/alloy interface. The Subsurface Phase Enrichment (abbreviated as SPE) was shown to be the result of an uphill-diffusion of niobium, i.e. the element stabilizing the strengthening precipitates δ-Ni{sub 3}Nb, in the chromium activity gradient and is thus a natural consequence of the oxidation-induced chromium depletion beneath the chromia scale. The thermodynamic calculations carried out using the Thermo-Calc/DICTRA software packages revealed that in alloy 625 the chemical activity of niobium decreases with decreasing chromium content. As chromium is being continuously removed from the alloy as the result of the chromia scale growth, the zone of lowest Nb-activity is formed in the location with the lowest chromium concentration, i.e. the scale/alloy interface. This creates a driving force for Nb to diffuse towards the scale/alloy interface against its own concentration gradient, which is known

  11. Intergranular tellurium cracking of nickel-based alloys in molten Li, Be, Th, U/F salt mixture

    Science.gov (United States)

    Ignatiev, Victor; Surenkov, Alexander; Gnidoy, Ivan; Kulakov, Alexander; Uglov, Vadim; Vasiliev, Alexander; Presniakov, Mikhail

    2013-09-01

    In Russia, R&D on Molten Salt Reactor (MSR) are concentrated now on fast/intermediate spectrum concepts which were recognized as long term alternative to solid fueled fast reactors due to their attractive features: strong negative feedback coefficients, easy in-service inspection, and simplified fuel cycle. For high-temperature MSR corrosion of the metallic container alloy in primary circuit is the primary concern. Key problem receiving current attention include surface fissures in Ni-based alloys probably arising from fission product tellurium attack. This paper summarizes results of corrosion tests conducted recently to study effect of oxidation state in selected fuel salt on tellurium attack and to develop means of controlling tellurium cracking in the special Ni-based alloys recently developed for molten salt actinide recycler and tranforming (MOSART) system. Tellurium corrosion of Ni-based alloys was tested at temperatures up to 750 °C in stressed and unloaded conditions in molten LiF-BeF2 salt mixture fueled by about 20 mol% of ThF4 and 2 mol% of UF4 at different [U(IV)]/[U(III)] ratios: 0.7, 4, 20, 100 and 500. Following Ni-based alloys (in mass%): HN80М-VI (Mo—12, Cr—7.6, Nb—1.5), HN80МТY (Mo—13, Cr—6.8, Al—1.1, Ti—0.9), HN80МТW (Mo—9.4, Cr—7.0, Ti—1.7, W—5.5) and ЕМ-721 (W—25.2, Cr—5.7, Ti—0.17) were used for the study in the corrosion facility. If the redox state the fuel salt is characterized by uranium ratio [U(IV)]/[U(III)] construction alloys and carbon, are formed. In the melt with [U(IV)]/[U(III)] = 500 in all of the alloys tested the tellurium IGC took place. The HN80MTY alloy shows the maximum resistance to tellurium IGC. The intensity of tellurium IGC of the alloy (the K parameter) is by 3-5 times lower as compared to other alloys. The EM-721 alloy has the minimal resistance to tellurium IGC (K = 9200 pc m/cm, the depth of cracks is up to 434 μm). The studies have shown, that the intensity of the nickel alloys

  12. Potentials of manufacture and repair of nickel base turbine components used in aero engines and power plants by laser metal deposition and laser drilling

    Institute of Scientific and Technical Information of China (English)

    I.Kelbassa; K.Walther; L.Trippe; W.Meiners; C.Over

    2007-01-01

    High pressure turbine (HPT) parts like blades and vanes with integrated cooling channels are challenging concerning overhaul and repair.So far damaged parts have to be replaced by the operator.The aim is to design and implement a refurbishment process chain to avoid scrapping of used parts.This process chain implies three different laser applications 1.Direct Laser Forming (DLF),2.Laser Metal Deposition (LMD) and 3.Laser Drilling (LD).The laser processing was extended in the last years towards application near materials like Nickel and Titanium base alloys.Concerning LMD and DLF the achieved results are investigated regarding macro and micro structure,hardness,defects (e.g.cracks,bonding defects,porosity) and contamination with atmospheric elements (e.g.O, N,C and H) are presented for Titanium alloys like Ti-6Al-4V,Ti-6246 and Ti-17 as well as for Nickel base alloys like Inconel 718 and Rene 80.Suitable process parameters are presented with the achieved static (tensile) and dynamic mechanical properties (HCF) and compared to those of heat treated raw materials.One innovative solution (manufacturing case) is to fabricate the small and complex shaped geometrical elements by LMD and/or DLF.By LMD these elements are built-up directly.With DLF the elements are manufactured separately in the DLF machine and connected by a subsequent joining technique with the large parts.With DLF small complex shaped parts like combustor swirlers,HPT blades and vanes with internal cooling channels are manufactured completely.LMD and DLF can be used in combination with subsequent LD.Depending on the application two different drilling techniques by dominant melt ejection-percussion drilling and trepanning-are classified and characterised.The drilling techniques are exemplarily presented for stainless steel and nickel base alloys (diameter 0.2~0.6 mm,aspect ratio<30,inclination up to 60°) using pulsed laser radiation (Nd:YAG,1064 nm,0.5~1 ms).The experimental results of coaxial

  13. Research Progress of Nanostructured Nickel-based Alloy Coatings Prepared by Pulsed Electrodeposition%脉冲电沉积纳米镍基合金镀层的研究现状

    Institute of Scientific and Technical Information of China (English)

    梁平; 张云霞; 史艳华

    2011-01-01

    概述了国内外近些年采用脉冲电沉积方法制备的纳米镍、纳米镍基二元和多元合金镀层、纳米镍基复合镀层的研究现状,并指出了今后脉冲电沉积纳米镀层的发展趋势.%The current status of nickel alloy coatings prepared by pulsed electrodeposition method,especially the research progress of nonoscaled nickel coating, nickel-based alloys and composite coating was reviewed. The further development tendency of the pulsed electrodeposition is also prospected.

  14. Colorimetric Humidity and Solvent Recognition Based on a Cation-Exchange Clay Mineral Incorporating Nickel(II)-Chelate Complexes.

    Science.gov (United States)

    Hosokawa, Hitoshi; Mochida, Tomoyuki

    2015-12-01

    Solvatochromic nickel(II) complexes with diketonato and diamine ligands were incorporated into a saponite clay by ion exchange, and their colorimetric humidity- and solvent-recognition properties were investigated. These powders exhibit color change from red to blue-green depending on humidity, and the detection range can be controlled by modifying the metal complex. The humidity response takes advantage of the humidity-dependent water content in clay and the coordination of water molecules to the metal complex in equilibrium. The addition of organic solvents to the powders causes a color change to occur, varying from red to blue-green depending on the donor number of the solvent, thereby enabling solvent recognition. In the clay, the affinity of less sterically hindered complexes to water or solvent molecules is decreased compared with that in solution because the cationic complexes interact with the anionic layers in the clay. Incorporating diethylene glycol into the materials produced thermochromic powders.

  15. Colorimetric Humidity and Solvent Recognition Based on a Cation-Exchange Clay Mineral Incorporating Nickel(II)-Chelate Complexes.

    Science.gov (United States)

    Hosokawa, Hitoshi; Mochida, Tomoyuki

    2015-12-01

    Solvatochromic nickel(II) complexes with diketonato and diamine ligands were incorporated into a saponite clay by ion exchange, and their colorimetric humidity- and solvent-recognition properties were investigated. These powders exhibit color change from red to blue-green depending on humidity, and the detection range can be controlled by modifying the metal complex. The humidity response takes advantage of the humidity-dependent water content in clay and the coordination of water molecules to the metal complex in equilibrium. The addition of organic solvents to the powders causes a color change to occur, varying from red to blue-green depending on the donor number of the solvent, thereby enabling solvent recognition. In the clay, the affinity of less sterically hindered complexes to water or solvent molecules is decreased compared with that in solution because the cationic complexes interact with the anionic layers in the clay. Incorporating diethylene glycol into the materials produced thermochromic powders. PMID:26542108

  16. Synthesis of High Coercivity Core–Shell Nanorods Based on Nickel and Cobalt and Their Magnetic Properties

    Directory of Open Access Journals (Sweden)

    Shaijumon MM

    2009-01-01

    Full Text Available Abstract Hybrid magnetic nanostructures with high coercivity have immense application potential in various fields. Nickel (Ni electrodeposited inside Cobalt (Co nanotubes (a new system named Ni @ Co nanorods were fabricated using a two-step potentiostatic electrodeposition method. Ni @ Co nanorods were crystalline, and they have an average diameter of 150 nm and length of ~15 μm. The X-ray diffraction studies revealed the existence of two separate phases corresponding to Ni and Co. Ni @ Co nanorods exhibited a very high longitudinal coercivity. The general mobility-assisted growth mechanism proposed for the growth of one-dimensional nanostructures inside nano porous alumina during potentiostatic electrodeposition is found to be valid in this case too.

  17. Intégration des alliages d'aluminium dans le câblage électrique automobile : procédés de mise en forme, microstructure et durabilité

    OpenAIRE

    Laurino, Adrien

    2012-01-01

    Cette thèse s'inscrit dans un programme de développement technologique de la Société LEONI. Ce programme de recherche a pour principal objectif de disposer, à l'issue des trois années de l'étude, d'un panel de connaissances scientifiques le plus pertinent possible sur la durabilité des alliages d'aluminium dans des environnements caractéristiques d'un faisceau électrique automobile. Il s'agit, à terme, d'intégrer, à l'échelle industrielle, l'aluminium ou l'un de ses alliages dans les câblages...

  18. Evolution de l'état de précipitation dans un alliage Al-Zn-Mg lors de traitements thermiques anisothermes et dans la zone affectée thermiquement de joints soudés

    OpenAIRE

    Nicolas, Myriam

    2002-01-01

    Le soudage des alliages Al-Zn-Mg est de plus en plus utilisé dans l'industrie du transport. Les variations brutales de température induites par le soudage à l'arc provoquent des modifications importantes de la microstructure dans la zone dite affectée thermiquement.Cette étude porte sur l'évolution de la précipitation suite à ce procédé de l'alliage 7108.50 présentant différentes microstructures initiales. Une caractérisation fine des précipités durcissants dans la zone affectée thermiquement...

  19. Effects of sol-gel method and lanthanum addition on catalytic performances of nickel-based catalysts for methane reforming with carbon dioxide

    Institute of Scientific and Technical Information of China (English)

    LI Xiancai; HU Quanhong; YANG Yifeng; CHEN Juanrong; LAI Zhihua

    2008-01-01

    The nickel-based catalysts were prepared by the sol-gel method and used for the CH4 reforming with CO2. The effects of the sol-gel method on the specific surface area, catalytic activity, desorption, and reduction performances of catalysts were investigated with BET, TPR, and TPD. Compared with the catalyst prepared by the impregnation method, the results indicated that the catalysts prepared by the sol-gel method had larger specific surface area, showing higher catalytic activities and exhibiting perfect desorption and reduction per-formances. In addition, the modification effects of adding La were studied, and it was found that the 0.75NLBT catalyst constituted of 5wt.%Ni-0.75wt.%La was optimal.

  20. Development of a high-sensitivity plasticizer sensor based on a quartz crystal microbalance modified with a nanostructured nickel hydroxide film

    International Nuclear Information System (INIS)

    Nanostructured nickel hydroxide (nano-Ni(OH)2) was synthesized at a low temperature without annealing. Accordingly, a plasticizer sensor based on a quartz crystal microbalance (QCM) modified with the nano-Ni(OH)2 sensing film was fabricated to detect dibutyl phthalate (DBP) and its relative film thickness was optimized. The sensor worked at room temperature and exhibited a high sensitivity of 4.91 Hz ppb−1 to DBP in a low concentration range of 5–20 ppb, and an ultra-low detection limit of 5 ppb was achieved. In addition, the sensor maintained good repeatability as well as stability shown by the experimental data. The responses to five possible interferences and four other plasticizers were also measured, which indicated the excellent selectivity of the sensor and its potential use in monitoring plasticizers in a gaseous state. (paper)

  1. The effect of heat treatment on the micro-structure and the mechanical properties of high-temperature nickel-base-superalloys

    International Nuclear Information System (INIS)

    General review of heat treatment applied to high-temperature nickel-base-superalloys as a function of the volume percent of the γ'-phase. Heat treatment schedule. γ'-morphology and γ'-distribution as well as their effect on mechanical properties. Values obtained from tensile tests up to 1,0000C. Results obtained from creep tests. Limitation for the heat treatment of alloys having an unstable γ'-phase. Alloys X 5 NiCrTi 26 15, ATS 270 (approximately INCO 718), NiCr 20 TiAl, NiCr 20 Co 18 Ti, ATS 342 (approximately Waspaloy), ATS 354 (approximately Udimet 520), NiCo 20 Cr 15 MoAlTi, ATS 382 (approximately Udimet 710), ATS 381-G (approximately Mar M 246), FIS 145 and ATS 391-G (aproximately IN 100). (orig.)

  2. Neutron Diffraction Study on Plastic behavior of a Nickel-Based Alloy Under the Monotonic-Tension and the Low-Cyclic-Fatigue Experiments

    Energy Technology Data Exchange (ETDEWEB)

    Huang, E.-W.; Barabash, R.; Clausen, B.; Wang, Y.; Yang, R.; Li, L.; Choo, H.; Liaw, P.K. (ORNL)

    2007-11-02

    The plastic behavior of an annealed HASTELLOY C-22HS alloy, a face-centered cubic (FCC), nickel-based superalloy, was examined by in-situ neutron-diffraction measurements at room temperature. Both monotonic-tension and low-cycle-fatigue experiments were conducted. Monotonic-tension straining and cyclic-loading deformation were studied as a function of stress. The plastic behavior during deformation is discussed in light of the relationship between the stress and dislocation-density evolution. The calculated dislocation-density evolution within the alloy reflects the strain hardening and cyclic hardening/softening. Experimentally determined lattice strains are compared to verify the hardening mechanism at selected stress levels for tension and cyclic loadings. Combined with calculations of the dislocation densities, the neutron-diffraction experiments provide direct information about the strain and cyclic hardening of the alloy.

  3. NEUTRON-DIFFRACTION STUDY ON PLASTIC BEHAVIOR OF A NICKEL-BASED ALLOY UNDER THE MONOTONIC-TENSION AND THE LOW-CYCLE-FATIGUE EXPERIMENTS

    Energy Technology Data Exchange (ETDEWEB)

    Huang, E-Wen [ORNL; Barabash, Rozaliya [ORNL; Clausen, Bjorn [ORNL; Wang, Yandong [ORNL; Yang, Dr Ren [Argonne National Laboratory (ANL); Li, Li [ORNL; Choo, Hahn [ORNL; Liaw, Peter K [University of Tennessee, Knoxville (UTK)

    2007-01-01

    The plastic behavior of an annealed HASTELLOY C-22HS alloy, a face-centered cubic (FCC), nickel-based superalloy, was examined by in-situ neutron-diffraction measurements at room temperature. Both monotonic-tension and low-cycle-fatigue experiments were conducted. Monotonic-tension straining and cyclic-loading deformation were studied as a function of stress. The plastic behavior during deformation is discussed in light of the relationship between the stress and dislocation-density evolution. The calculated dislocation-density evolution within the alloy reflects the strain hardening and cyclic hardening/softening. Experimentally determined lattice strains are compared to verify the hardening mechanism at selected stress levels for tension and cyclic loadings. Combined with calculations of the dislocation densities, the neutron-diffraction experiments provide direct information about the strain and cyclic hardening of the alloy.

  4. Synthesis and characterization of binder-free Cr{sub 3}C{sub 2} coatings on nickel-based alloys for molten fluoride salt corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Brupbacher, Michael C.; Zhang, Dajie [Department of Materials Science and Engineering, The Johns Hopkins University, 3400 North Charles Street, Baltimore, MD 21218 (United States); Buchta, William M. [The Johns Hopkins University Applied Physics Laboratory, 11100 Johns Hopkins Road, Laurel, MD 20723 (United States); Graybeal, Mark L. [U.S. Army Research Laboratory, Aberdeen Proving Ground, MD 21005 (United States); Rhim, Yo-Rhin [The Johns Hopkins University Applied Physics Laboratory, 11100 Johns Hopkins Road, Laurel, MD 20723 (United States); Nagle, Dennis C. [Department of Materials Science and Engineering, The Johns Hopkins University, 3400 North Charles Street, Baltimore, MD 21218 (United States); Spicer, James B., E-mail: spicer@jhu.edu [Department of Materials Science and Engineering, The Johns Hopkins University, 3400 North Charles Street, Baltimore, MD 21218 (United States)

    2015-06-15

    Under various conditions, chromium carbides appear to be relatively stable in the presence of molten fluoride salts and this suggests that their use in corrosion resistant coatings for fluoride salt environments could be beneficial. One method for producing these coatings is the carburization of sprayed Cr coatings using methane-containing gaseous precursors. This process has been investigated for the synthesis of binder-free chromium carbide coatings on nickel-based alloy substrates for molten fluoride salt corrosion resistance. The effects of the carburization process on coating microstructure have been characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM) in conjunction with energy dispersive spectroscopy (EDS). Both plasma-sprayed and cold-sprayed Cr coatings have been successfully converted to Cr{sub 3}C{sub 2}, with the mechanism of conversion being strongly influenced by the initial porosity in the as-deposited coatings.

  5. NICKEL – ENVIRONMENTAL ALLERGEN

    Directory of Open Access Journals (Sweden)

    Henryka Langauer-Lewowicka

    2010-06-01

    Full Text Available Nickel (Ni is ubiquitus in our biosphere because of its emission from natural and anthropogenic sources. Its toxic and carcinogenic properties are well recognised only in workers exposed to high Ni concentrations. Nickel allergy is the most common form of cutaneus hypersensitivity in general population and also in occupationally exposed groups. As sensitizing agent Ni has a high prevalence of allergic contact dermatitis. The most important known risk factor associated with nickel allergy is ear piercing and use of other jewelry in females. In general population 17 % adults and 8 % children have Ni allergy symptoms. Permanently growing Ni allergy is regarded as serious risk for public health.

  6. Role of boric acid in nickel nanotube electrodeposition: a surface-directed growth mechanism.

    Science.gov (United States)

    Graham, Lauren M; Cho, Seungil; Kim, Sung Kyoung; Noked, Malachi; Lee, Sang Bok

    2014-01-18

    Nickel nanotubes have been synthesized by the popular and versatile method of template-assisted electrodeposition, and a surface-directed growth mechanism based on the adsorption of the nickel-borate complex has been proposed.

  7. Effects of Preparation Methods on Nickel-Based Catalysts%制备方法对镍系催化剂的影响

    Institute of Scientific and Technical Information of China (English)

    王丹; 周清华; 王冰; 张文成

    2015-01-01

    Nickel-based catalysts were prepared through conventional impregnation,conventional deposition,hydrothermal impregnation and hydrothermal deposition separately,and were characterized by means of XRD,H2-TPR,UV-Vis DRS and HR-TEM. The nickel-based catalyst prepared through the hydrothermal deposition had suitable NiO particle size and high NiO dispersity on the catalyst surface. The hydrogenation activities of the catalysts were evaluated using octanol with 5.4%(w) octenal as feedstock. The evaluation results indicated that the nickel-based catalyst prepared by the hydrothermal deposition method had higher hydrogenation activity. The nickel catalyst prepared by the hydrothermal deposition method was evaluated with industrial octanol with 13.7%(w) octenal as feedstock for 500 h. Under the conditions of H2 pressure 3.0 MPa,reaction temperature 120℃, LHSV 1.0 h-1 and volume ratio of hydrogen to oil 300∶1,the octenal conversion reached more than 99.9% and the selectivity to octanol was between 91.1%-92.4%. The catalyst has good stability.%分别采用常规浸渍法、常规共沉淀法、水热浸渍法、水热沉积法制备了Ni/Al2O3催化剂,并对催化剂进行了XRD, H2-TPR,UV-Vis DRS,HR-TEM表征;采用辛烯醛含量为5.42%(w)的辛醇原料对4种催化剂的加氢活性进行了评价;以辛烯醛含量为13.7%(w)的工业辛醇为原料对水热沉积法制备的催化剂进行500 h稳定性的考察。表征结果显示,水热沉积法制备的催化剂表面NiO粒子大小适宜,促进了NiO在催化剂表面的高度分散。加氢活性评价结果表明,水热沉积法制备的催化剂具有较高的活性。稳定性实验结果表明,在H2压力3.0 MPa、反应温度120℃、液态空速1.0 h-1、H2与原料的体积比300∶1的条件下,辛烯醛转化率大于99.9%,辛醇选择性为91.1%~92.4%,该催化剂具有较高的稳定性。

  8. Usinage des composites a matrice d'alliage d'aluminium GrA-Ni(Reg)

    Science.gov (United States)

    Songmene, Victor

    2001-07-01

    Aluminium Metal Matrix Composites (MMC) reinforced with ceramic particles have been increasingly developed during the last decade. Ceramic particles used as reinforcement that improve the wear resistance of composites also cause high abrasive wear on cutting tools. This thesis investigates the machinability of graphitic MMC consisting of an aluminium alloy matrix reinforced with both soft nickel-coated graphite particles and hard (SiC or Al2O 3) particles. These composites were developed seven years ago, but the lack of optimised machining data to machine GrA-NIRTM composites cost effectively have been slowing down their use in engineering applications. Turning, milling and drilling tests were performed to evaluate the machinability of different GrA-NIRTM and to establish cutting conditions. It was found that: (1) The machinability of GrA-NiRTM composites depends on the nature and the percentage of the reinforcing particles. GrA-NiRTM containing alumina and graphite are easier to machine than those reinforced with silicon carbide and graphite. (2) Polycrystalline (PCD) and diamond-coated carbide (DCC) are the tool material of choice for machining GrA-NiRTM. DCC tools are most cost effective while PCD tools produce better part finishes. (3) The cutting force required to machine the GrA-NIRTM composites is similar to that used for aluminium alloys such as Al 380.

  9. MÉCANISMES DE FORMATION ET DE DESTRUCTION DE LA COUCHE D'OXYDE SUR UN ALLIAGE CHROMINOFORMEUR EN MILIEU HTR

    OpenAIRE

    Rouillard, Fabien

    2007-01-01

    Le superalliage à 22%mas. en chrome, Haynes 230®, est un matériau candidat pour les échangeurs de chaleur (température maximale 850°C-950°C) des Réacteurs à Caloporteur Gaz, également appelés HTRs (High Temperature Reactors). Dans l'optique de valider les performances de cet alliage, il faut garantir sa résistance à la corrosion dans l'environnement d'hélium impur de ces réacteurs. Dans cet objectif, la réactivité de surface de l'Haynes 230® a été examinée à des températures comprises entre 8...

  10. Nickel in tap water

    DEFF Research Database (Denmark)

    Andersen, Klaus Ejner; Nielsen, G D; Flyvholm, Morten;

    1983-01-01

    Nickel analyses of tap water from several sources in Copenhagen gave up to 490 X 10(-6) g X 1(-1) in the first 250 ml portions. Hot water gave higher values than cold water. After flushing for 5 min, low values were found. Considerable variation from time to time and from tap to tap was found....... Drinking of only the first portion in the morning might have an influence on nickel hand eczema....

  11. Glow Discharge Plasma-Assisted Preparation of Nickel-Based Catalyst for Carbon Dioxide Reforming of Methane

    Institute of Scientific and Technical Information of China (English)

    Fang Guo; Wei Chu; Jun-qiang Xu; Lin Zhong

    2008-01-01

    A plasma-assisted method was employed to prepare Ni/γ-Al2O3 catalyst for carbon dioxide reforming of methane reaction. The novel catalyst possessed higher activity and better coke-suppression performance than those of the conventional calcination catalyst. To achieve the same CH4 conversion, the conventional catalyst needed higher reaction temperature, about 50 ℃ higher than that of the N2 plasma-treated catalyst.After the evaluation test, the deactivation rate of the novel catalyst was 1.7%, compared with 15.2% for the conventional catalyst. Different from the characterization results of the calcined catalyst, a smaller average pore diameter and a higher specific surface area were obtained for the plasma-treated catalyst.The variations of the reduction peak temperatures and areas indicated that the catalyst reducibility was promoted by plasma assistance. The dispersion of nickel was also remarkably improved, which was helpful for controlling the ensemble size of metal atoms on the catalyst surface. The modification effect of plasmaassisted preparation on the surface property of alumina supported catalyst was speculated to account for the concentration increase of absorbed CO2. An enhancement of CO2 adsorption was propitious to the inhibition of carbon formation. The coke amount deposited on plasma treated catalyst was much smaller than that on the conventional catalyst.

  12. A Simple Spectrofluorimetric Method Based on Quenching of a Nickel(II)-Phthalocyanine Complex to Determine Iron (III).

    Science.gov (United States)

    Çağlar, Yasemin; Saka, Ece Tuğba; Alp, Hakan; Kantekin, Halit; Ocak, Ümmühan; Ocak, Miraç

    2016-07-01

    A new nickel(II)-phthalocyanine complex (NiPc) was synthesized and used as a fluorescent ligand in determination of iron in real samples. The NiPc compound, when excited at 350 nm, decreases of emission with increases of the iron(III) concentration at 425 nm were used analytical response in a modified standard addition method. The method was validated by analyzing two certified reference materials (CRM-SA-C Sandy Soil C and Mixed Polish Herbs (INCT-MPH-2). Food and drug samples were digested in a closed microwave system using nitric acid and hydrogen peroxide. Therefore, all iron in the samples converted to iron(III) ion. These solutions were used directly in determination of iron(III) ion. No cleanup or enrichment of the solutions was required. The calibration graph was linear until 14.00 μg mL(-1). Detection limit and quantification limit were 1.29 μg mL(-1) and 3.88 μg mL(-1), respectively. The method provided accurate results for the majority of the food samples tested, including spanich, dill, mint, purslane, rocket, red lentils, dry beans and two iron medicinal tablets. Also, the high recovery (95.6 %) was obtained for a fortified stream water sample. The simple and cost-effective method is suitable for monitoring total iron concentration in foods and drug samples. PMID:27256284

  13. Slip localization and fatigue crack nucleation near a non-metallic inclusion in polycrystalline nickel-based superalloy

    International Nuclear Information System (INIS)

    Fatigue crack nucleation at a non-metallic agglomerate inclusion has been studied by high spatial resolution Digital Image Correlation (HR-DIC) and high angular resolution Electron Backscatter Diffraction (HR-EBSD). Spatial and temporal characterization and correlation of deformation with underlying microstructures has been performed, with distributions of plastic strain measured from HR-DIC; and residual stress and density of geometrically necessary dislocations (GND) measured from HR-EBSD. Initial residual stress and GND fields, as a consequence of differing thermal expansivities in the metallic and oxide phases, localized around the agglomerate have been quantified using HR-EBSD. The localization of the pre-existing stress and dislocation states appear to lead to early onset of plasticity upon subsequent mechanical loading. Heterogeneous distributions of plastic strain have been observed in the course of the fatigue test by HR-DIC. Crack nucleation via agglomerate/nickel interface decohesion and particle fracture has been demonstrated and this is correlated with the elevation in strain and dislocation density. The measurements of residual stress, strain, and dislocation density provide key information for the mechanisms of fatigue cracking and the development of damage nucleation criteria in these material systems

  14. Slip localization and fatigue crack nucleation near a non-metallic inclusion in polycrystalline nickel-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Tiantian, E-mail: Tiantian.zhang08@imperial.ac.uk [Department of Materials, Imperial College London, London SW7 2AZ (United Kingdom); Jiang, Jun [Department of Materials, Imperial College London, London SW7 2AZ (United Kingdom); Shollock, Barbara A. [Department of Materials, Imperial College London, London SW7 2AZ (United Kingdom); WMG, University of Warwick, Coventry CV4 7AL (United Kingdom); Britton, T. Ben; Dunne, Fionn P.E. [Department of Materials, Imperial College London, London SW7 2AZ (United Kingdom)

    2015-08-12

    Fatigue crack nucleation at a non-metallic agglomerate inclusion has been studied by high spatial resolution Digital Image Correlation (HR-DIC) and high angular resolution Electron Backscatter Diffraction (HR-EBSD). Spatial and temporal characterization and correlation of deformation with underlying microstructures has been performed, with distributions of plastic strain measured from HR-DIC; and residual stress and density of geometrically necessary dislocations (GND) measured from HR-EBSD. Initial residual stress and GND fields, as a consequence of differing thermal expansivities in the metallic and oxide phases, localized around the agglomerate have been quantified using HR-EBSD. The localization of the pre-existing stress and dislocation states appear to lead to early onset of plasticity upon subsequent mechanical loading. Heterogeneous distributions of plastic strain have been observed in the course of the fatigue test by HR-DIC. Crack nucleation via agglomerate/nickel interface decohesion and particle fracture has been demonstrated and this is correlated with the elevation in strain and dislocation density. The measurements of residual stress, strain, and dislocation density provide key information for the mechanisms of fatigue cracking and the development of damage nucleation criteria in these material systems.

  15. Soil, nickel and low nickel food

    Science.gov (United States)

    Chami, Ziad Al; Cavoski, Ivana; Mondelli, Donato; Mimiola, Giancarlo; Miano, Teodoro

    2013-04-01

    Nickel is an ubiquitous trace element and occurs in soil, water, air and in the biosphere. Ni is an essential element for several plants, microorganisms and vertebrates. Human requirement for Ni has not been conclusively demonstrated. Nickel is normally present in human tissues at low concentration and, under conditions of high exposure, these levels may increase significantly. Food is the major source of Ni exposure. Nickel is present in many food products, especially vegetables. The amount of Ni present in vegetables is increasing because of environmental contamination and cultural practices. It has been demonstrated that the consumption of a Ni-rich diet can cause an increase of immunological disorders including Systemic Ni Allergy Syndrome (SNAS). The SNAS patients are currently treated with a diet that is closely Ni-free. Therefore, there is a need to produce certified and guaranteed vegetables with a low Ni concentration in the market. The proposed research aims to develop new methods for vegetable production and innovative cultural practices through a suitable choice of agricultural soil, cultivar, amendments and fertilizers as well as good agricultural practices in order to reduce Ni plant uptake and its translocation to the edible plant parts and therefore to produce Ni-free food products for SNAS patients.

  16. Preparation and study on performance of submicron nickel powder for multilayer chip positive temperature coefficient resistance

    Institute of Scientific and Technical Information of China (English)

    Chen Yong; Gong Shu-Ping; Fu Qiu-Yun; Zheng Zhi-Ping; Huang Ri-Ming; Su Peng

    2010-01-01

    Base metal nickel is often used as the inner electrode in multilayer chip positive temperature coefficient resistance (PTCR). The fine grain of ceramic powders and base metal nickel are necessary. This paper uses reducing hydrazine to gain submicron nickel powder whose diameter was 200-300 nm through adjusting the consumption of nucleating agent PVP properly. The submicron nickel powder could disperse well and was fit for co-fired of multilayer chip PTCR. It analyes the submicron nickel powder through x-ray Diffraction (XRD) and calculates the diameter of nickel by PDF cards. Using XRD analyses it obtains several conclusions:If the molar ratio of hydrazine hydrate and nickel sulfate is kept to be a constant, when enlarging the molar ratio of NaOH/Ni2+>, the diameter of nickel powder would become smaller. When the temperature in the experiment raises to 70-80 ℃, nickel powder becomes smaller too. And if the molar ratio of NaOH/Ni2+> is 4, when molar ratio of (C2>H5>O)2>/Ni2+> increases, the diameter of nickel would reduce.Results from viewing the powders by optical microscope should be the fact that the electrode made by submicron nickel powder has a better formation and compactness. Furthermore, the sheet resistance testing shows that the electrode made by submicron nickel is smaller than that made by micron nickel.

  17. Ab initio coordination chemistry for nickel chelation motifs.

    Science.gov (United States)

    Sudan, R Jesu Jaya; Kumari, J Lesitha Jeeva; Sudandiradoss, C

    2015-01-01

    Chelation therapy is one of the most appreciated methods in the treatment of metal induced disease predisposition. Coordination chemistry provides a way to understand metal association in biological structures. In this work we have implemented coordination chemistry to study nickel coordination due to its high impact in industrial usage and thereby health consequences. This paper reports the analysis of nickel coordination from a large dataset of nickel bound structures and sequences. Coordination patterns predicted from the structures are reported in terms of donors, chelate length, coordination number, chelate geometry, structural fold and architecture. The analysis revealed histidine as the most favored residue in nickel coordination. The most common chelates identified were histidine based namely HHH, HDH, HEH and HH spaced at specific intervals. Though a maximum coordination number of 8 was observed, the presence of a single protein donor was noted to be mandatory in nickel coordination. The coordination pattern did not reveal any specific fold, nevertheless we report preferable residue spacing for specific structural architecture. In contrast, the analysis of nickel binding proteins from bacterial and archeal species revealed no common coordination patterns. Nickel binding sequence motifs were noted to be organism specific and protein class specific. As a result we identified about 13 signatures derived from 13 classes of nickel binding proteins. The specifications on nickel coordination presented in this paper will prove beneficial for developing better chelation strategies.

  18. Ab initio coordination chemistry for nickel chelation motifs.

    Directory of Open Access Journals (Sweden)

    R Jesu Jaya Sudan

    Full Text Available Chelation therapy is one of the most appreciated methods in the treatment of metal induced disease predisposition. Coordination chemistry provides a way to understand metal association in biological structures. In this work we have implemented coordination chemistry to study nickel coordination due to its high impact in industrial usage and thereby health consequences. This paper reports the analysis of nickel coordination from a large dataset of nickel bound structures and sequences. Coordination patterns predicted from the structures are reported in terms of donors, chelate length, coordination number, chelate geometry, structural fold and architecture. The analysis revealed histidine as the most favored residue in nickel coordination. The most common chelates identified were histidine based namely HHH, HDH, HEH and HH spaced at specific intervals. Though a maximum coordination number of 8 was observed, the presence of a single protein donor was noted to be mandatory in nickel coordination. The coordination pattern did not reveal any specific fold, nevertheless we report preferable residue spacing for specific structural architecture. In contrast, the analysis of nickel binding proteins from bacterial and archeal species revealed no common coordination patterns. Nickel binding sequence motifs were noted to be organism specific and protein class specific. As a result we identified about 13 signatures derived from 13 classes of nickel binding proteins. The specifications on nickel coordination presented in this paper will prove beneficial for developing better chelation strategies.

  19. Nickel —A nutrition element for higher plant growth%植物营养元素—Ni

    Institute of Scientific and Technical Information of China (English)

    刘国栋

    2001-01-01

    Based on the recent progress on research results of nickel forplant growth, six related aspects on nickel essentiality to plant growth and development are reviewed such as brief history on nickel research, physiological functions of nickel to plants, nickel and activities of the related enzymes, influx and transportation of nickel in plants, plant symptom of nickel deficiency, toxicity of nickel and plant tolerances to nickel toxicity. Plants can not complete their life span without enough nickel supply even only 200ng per plant is sufficient for plant growth and development.%本文从Ni的生理功能,Ni与酶活性,植物对Ni的吸收与运转,植物缺Ni的症状,Ni的毒害作用与植物对Ni的耐性等6个方面论述了Ni对植物生长发育的重要性与必要性。

  20. Asymmetric supercapacitor based on flexible TiC/CNF felt supported interwoven nickel-cobalt binary hydroxide nanosheets

    Science.gov (United States)

    Zhou, Gangyong; Xiong, Tianrou; He, Shuijian; Li, Yonghong; Zhu, Yongmei; Hou, Haoqing

    2016-06-01

    Nanostructured nickel-cobalt binary hydroxide (NiCosbnd BH) is widely investigated as supercapacitor electrode material. However, the aggregation and poor electrical conductivity of NiCosbnd BH limit its practical application as a supercapacitor. In this work, a flexible free-standing hierarchical porous composite composed of NiCosbnd BH nanosheets and titanium carbide-carbon nanofiber (NiCosbnd BH@TiC/CNF) is fabricated through electrospinning and microwave assisted method. The as-prepared composites exhibit desirable electrochemical performances, including high specific capacitance, cycling stability, and rate capability. In particular, the NiCosbnd BH41@TiC/CNF composite electrode exhibits a maximum specific capacitance of 2224 F g-1 at the current density of 0.5 A g-1 and excellent cyclic stability of 91% capacity retention after 3000 cycles at 5.0 A g-1. To expand its practical application, an asymmetric supercapacitor (ASC) is fabricated using the NiCosbnd BH41@TiC/CNF composite as the positive electrode and active carbon as the negative electrode. The ASC exhibits a prominent energy density of 55.93 Wh kg-1 and a high power density of 18,300 W kg-1 at 5.0 A g-1. The superior electrochemical property is attributed to the uniform dispersion of NiCosbnd BH nanosheets on the TiC/CNF felt matrix. The TiC/CNF felt with uniformed TiC nanoparticles makes the fiber surface more suitable for growing NiCosbnd BH nanosheets and simultaneously enhances the conductivity of electrode.

  1. The cost of nickel allergy

    DEFF Research Database (Denmark)

    Hamann, Carsten R; Hamann, Dathan; Hamann, Curtis;

    2013-01-01

    Background. Nickel is widely used in coins; nickel may cause contact allergy and allergic contact dermatitis in those who handle them. Objectives. To investigate alloy use, coin composition and nickel and cobalt release for a worldwide selection of currently circulating coins. Materials and methods....... Eight hundred and fifty coins of 361 different denominations or issues from 52 countries were collected and analysed with X-ray fluorescence spectrometry and nickel and cobalt spot tests. Results. Copper-nickel was the most frequently identified coin alloy, being observed in 100 denominations (28......%), followed by aluminium-bronze (62, 17%). In total, 239 denominations released nickel (28%). Coins from Bolivia, Brazil and Costa Rica did not release nickel. Fewer than one-third of the denominations or issues from China, India, the euro area and Indonesia released nickel. In the United States, the Russian...

  2. Study of the quenching and subsequent return to room temperature of uranium-chromium, uranium-iron, and uranium-molybdenum alloys containing only small amounts of the alloying element; Etude de la trempe et du revenu a la temperature ordinaire d'alliages uranium-chrome, uranium-fer et uranium-molybdene, a faible teneur en element d'alliage

    Energy Technology Data Exchange (ETDEWEB)

    Delaplace, J. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1960-09-15

    /s. He has however observed the formation of several martensitic structures. (author) [French] Grace a un appareillage qui permet d'effectuer les traitements thermiques prealables sous vide, de conduire la trempe dans une atmosphere d'argon tres pur et d'enregistrer a la fois les courbes de refroidissement temperature-temps et la courbe dilatometrique, l'auteur a etudie les transformations que subissent les alliages uranium-chrome, uranium-fer et uranium-molybdene pendant leur trempe et leur revenu ulterieur a la temperature ordinaire. Dans les alliages uranium-chrome et uranium-fer, la temperature de debut de la transformation {gamma} {yields} {beta} varie tres peu avec la vitesse de refroidissement. Dans les alliages uranium-molybdene a 2,8 at. Mo pour cent, elle est abaissee de 120 deg. C pour une vitesse de refroidissement de 500 deg. C/minute. La temperature de debut de la transformation {beta} {yields} {alpha} est abaissee de 170 deg. C pour une vitesse de refroidissement de 500 deg. C/minute dans l'alliage uranium-chrome a 0,37 at. Cr pour cent. Elle est assez peu modifiee dans le cas des alliages uranium-fer. L'addition de chrome ou de fer permet de retenir la forme {beta} a la temperature ordinaire par trempe depuis les domaines {beta} et {gamma}. Particulierement instable, la phase {beta} se transforme en aiguilles {alpha}, des la temperature ordinaire, suivant une loi de transformation autocatalytique analogue a la loi de transformation martensique de l'austenite dans le cas du chrome et a la loi de transformation bainitique de l'austenite dans le cas du fer. La phase {beta} obtenue par trempe depuis le domaine {beta} est plus stable que celle que l'on retient par trempe depuis le domaine {gamma}. Le chrome est un stabilisant de la phase {beta} plus efficace que le fer. Malheureusement il provoque une fissuration importante. La transformation {beta} {yields} {alpha} des alliages uranium-chrome a la temperature

  3. Effect of Nanoadditives with Surfactant on the Surface Characteristics of Electroless Nickel Coating on Magnesium-Based Composites Reinforced with MWCNT

    OpenAIRE

    Ranganathan Dhinakaran; Rasu Elansezhian; Arunachalam Arumugam Lalitha

    2013-01-01

    An experimental investigation has been carried out on optimizing process parameters of electroless nickel-phosphorous coatings on magnesium composite reinforced with carbon nanotube. A comprehensive experimental study of electroless Ni–P coatings on magnesium composite reinforced with multiwalled carbon nanotube under specific coating conditions was performed. The electroless coating bath consists of nickel sulphate (26 g/L), sodium hypo-phosphite (30 g/L) as reducing agent, sodium acetate (1...

  4. Effect of powder preparation technology on the hot deformation behavior of HIPed P/M nickel-base superalloy FGH96

    International Nuclear Information System (INIS)

    Research highlights: → HIPed P/M nickel-base superalloy FGH96 prepared by plasma rotation electric pole (PREP) powder exhibits high flow stress at lower temperatures (1050 deg. C) or lower strain rates (-1). → The activation energy decreases with the increase of strain. → The activation energy of the alloy prepared by PREP powder is higher than that prepared by argon atomization (AA) powder. → The heat treatment time has a significant influence on recrystallized grain size for the alloy prepared by AA powder. - Abstract: In this paper, the hot deformation characteristics of P/M nickel-base superalloy FGH96 prepared by different powder preparation technologies were studied in the deformation temperature range from 1000 deg. C to 1100 deg. C and the strain rate range from 0.001 s-1 to 1 s-1 using hot compression tests. The peak stress vs. deformation temperature curves and the peak stress vs. strain rate curves were established, respectively. The results show that the specimens prepared by plasma rotation electric pole (PREP) powder were more sensitive to deformation temperature and strain rate. On the basis of the dynamic material model, the processing maps for hot working were developed. The activation energies and Zener-Hollomon parameters were obtained by linear statistical regression method. For the specimens prepared by PREP powder, the peaks of power dissipation mainly located in lower temperature domain (1000-1030 deg. C), and the efficiencies of power dissipation (EPD) obtained in the strain range from 0.1 to 0.7 were essentially similar. This indicated that strain had a slight influence on processing maps. For the specimens prepared by argon atomization (AA) powder, the effects of strain on EPD and instability domains were significant. The lower activation energies and Z values indicated that the workability of the specimens prepared by AA powder is better than that prepared by PREP powder. Moreover, it was found that effects of the heat treatment

  5. Electrochemical deoxyribonucleic acid biosensor based on electrodeposited graphene and nickel oxide nanoparticle modified electrode for the detection of salmonella enteritidis gene sequence.

    Science.gov (United States)

    Sun, Wei; Wang, Xiuli; Lu, Yongxi; Gong, Shixing; Qi, Xiaowei; Lei, Bingxin; Sun, Zhenfan; Li, Guangjiu

    2015-04-01

    In this paper a new electrochemical DNA biosensor was prepared by using graphene (GR) and nickel oxide (NiO) nanocomposite modified carbon ionic liquid electrode (CILE) as the substrate electrode. GR and NiO nanoparticles were electrodeposited on the CILE surface step-by-step to get the nanocomposite. Due to the strong affinity of NiO with phosphate groups of ssDNA, oligonucleotide probe with a terminal 5'-phosphate group could be attached on the surface of NiO/GR/CILE, which could further hybridize with the target ssDNA sequence. Methylene blue (MB) was used as the electrochemical indicator for monitoring the hybridization reaction. Under the optimal conditions the reduction peak current of MB was proportional to the concentration of salmonella enteritidis gene sequence in the range from 1.0×10(-13) to 1.0×10(-6)molL(-1) with a detection limit as 3.12×10(-14)molL(-1). This electrochemical DNA sensor exhibited good discrimination ability to one-base and three-base mismatched ssDNA sequences, and the polymerase chain reaction amplification product of salmonella enteritidis gene sequences were further detected with satisfactory results.

  6. Facile synthesis of nickel-foam-based nano-architectural composites as binder-free anodes for high capacity Li-ion batteries

    Science.gov (United States)

    Min, Shudi; Zhao, Chongjun; Ju, Peiwen; Zhou, Tengfei; Gao, Hong; Zheng, Yang; Wang, Hongqiang; Chen, Guorong; Qian, Xiuzhen; Guo, Zaiping

    2016-02-01

    A series of nickel foam (NF)-based composites of MxOy/RGO/Ni(OH)2 [MxOy = Co3O4, MnO2, and Ni(OH)2] with diverse multilayer nano-architectures were designed and grown in situ on NF through a one-pot hydrothermal process. Based on the redox reaction between the active NF substrate and graphene oxide (GO), along with electrostatic forces between the Mn+ ions and GO in the solution, strong interactions take place at the interfaces of MxOy/RGO, RGO/Ni(OH)2, and Ni(OH)2/Ni, and thus, there is good contact for electron transfer. These MxOy/RGO/Ni(OH)2 samples were directly used as conductive-agent- and binder-free anodes for lithium ion batteries (LIBs), and the Ni(OH)2/RGO/Ni(OH)2/NF composite electrode showed a high specific capacity, good rate capability, and excellent cycling stability, especially, it had a high reversible capacity of about 1330 mAh g-1 even after 200 cycles at 100 mA g-1. This general strategy presents a promising route for the design and synthesis of various multilayer nano-architectural transition metal oxides (hydroxide)/RGO composites on NF as energy storage materials.

  7. Low cycle fatigue behavior of a new nickel-base superalloy%一种镍基高温合金的低周疲劳性能

    Institute of Scientific and Technical Information of China (English)

    杨功显; 徐永锋; 江雷; 梁淑华

    2012-01-01

    研究了一种镍基高温合金在不同温度下的低周疲劳性能,分析了疲劳断口。结果表明,该合金循环应力响应行为表现出对温度和外加总应变幅很强的依赖关系,不同的循环应力响应行为可归因于位错、强化相和合金元素间复杂的交互作用。合金疲劳寿命与温度、外加总应变幅、氧化损伤程度有关。疲劳断裂行为受外加应变幅和氧化影响很大。%Cyclic deformation response and low cycle fatigue behavior a nickel-base superalloy at different temperatures were investigated. The results show that the alloy exhibits cyclic hardening, softening or stability, which depends on the testing temperature and total strain amplitude. The cyclic stress response behavior carl be rationalized based on the mechanisms associated with interactions between dislocations, strengthening phases and solute atoms. The fatigue life is closely relative to the temperature, the total strain amplitude, the degree of oxidation damage. The external strain amplitude and oxidation have a great influence on the fatigue fracture behavior.

  8. Recycling of Spent Nickel-Cadmium Batteries

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    A technique for recycling spent nickel-cadmium batteries, which makes separation of cadmium and nickel possible, is developed by laboratory-scale experiments. NH3-H2CO3 aqueous solution was used in this leaching technique. Since neutralization and/or solvent extraction were not required in the separation procedure of nickel and cadmium, the closed systemization of the process becomes possible. Experimental results show that, (1) if the NH3 concentration of leaching solution is sufficiently high and the ratio of H2CO3 to NH3 is properly adjusted, both Ni(OH)2 and Cd(OH)2 react with NH3 and quickly dissolve into leaching solution, and (2) Ni(OH)2 can be converted into insoluble NiO by calcination at 500€癈, and CdO from Cd(OH)2 by calcination maintains good solubility in NH3-H2CO3 aqueous solution. As a conclusion, the recycling technique characterized by two step leaching can be developed based on such changes in dissolution behavior by calcination. Meanwhile, the yields of 99.8% for nickel and 97.6% for cadmium are obtained, and the purities of recovered nickel and cadmium are 99.9% and 98.6%, respectively.

  9. Pulse Reversal Plating of Nickel and Nickel Alloys for MEMS

    DEFF Research Database (Denmark)

    Tang, Peter Torben

    2001-01-01

    Pulse plating has previously been reported to improve the properties of nickel and nickel alloy deposits. Typically, focus has been on properties such as grain size, hardness and smoothness. When pulse plating is to be utilized for micro electromechanical systems (MEMS), internal stress...... and material distribution is even more important. Using a bath consisting mostly of nickel chloride, pulse reversal plating of both pure nickel and nickel-cobalt alloys has been used to fabricate tools for micro-injection molding. Pulse reversal plating of ternary soft-magnetic alloys, comprising 45-65 percent...

  10. Electroplated tin-nickel coatings as a replacement for nickel to eliminate nickel dermatitis

    DEFF Research Database (Denmark)

    Møller, Per; Boyce, Jan M.; Nielsen, Lars Pleth

    2013-01-01

    Nickel dermatitis (skin allergy) is a growing problem in numerous countries. The alarming frequency of sensitization to nickel especially in the US caused nickel to be selected as the "Allergen of the Year" in 2008 by the American Contact Dermatitis Society. Nickel as coating in contact with skin...... has already been regulated by the nickel EU directive [94/27/EC] since 1994. In the present contribution tin/nickel alloy coatings (66.9 wt. % Sn), electrodeposited from a chloride/fluoride containing alloy electrolyte, will be presented as an alternative for both nickel and bright chromium coatings....... The main focus will be on the corrosion properties where the following corrosion investigations will be covered; corrosion potential measurements for the different coatings, estimation of corrosion rates for materials in galvanic coupling with tin/nickel coatings, salt spray test, medical tests...

  11. Investigation of sulfur interactions on a conventional nickel-based solid oxide fuel cell anode during methane steam and dry reforming

    Science.gov (United States)

    Jablonski, Whitney S.

    Solid oxide fuel cells (SOFC) are an attractive energy source because they do not have undesirable emissions, are scalable, and are feedstock flexible, which means they can operate using a variety of fuel mixtures containing H2 and hydrocarbons. In terms of fuel flexibility, most potential fuel sources contain sulfur species, which severely poison the nickel-based anode. The main objective of this thesis is to systematically evaluate sulfur interactions on a conventional Ni/YSZ anode and compare sulfur poisoning during methane steam and dry reforming (SMR and DMR) to a conventional catalyst (Sud Chemie, Ni/K2O-CaAl2O4). Reforming experiments (SMR and DMR) were carried out in a packed bed reactor (PBR), and it was demonstrated that Ni/YSZ is much more sensitive to sulfur poisoning than Ni/K2O-CaAl2O4 as evidenced by the decline in activity to zero in under an hour for both SMR and DMR. Adsorption and desorption of H2S and SO2 on both catalysts was evaluated, and despite the low amount of accessible nickel on Ni/YSZ (14 times lower than Ni/K2O-CaAl2O4), it adsorbs 20 times more H2S and 50 times more SO2 than Ni/K 2O-CaAl2O4. A one-dimensional, steady state PBR model (DetchemPBED) was used to evaluate SMR and DMR under poisoning conditions using the Deutschmann mechanism and a recently published sulfur sub-mechanism. To fit the observed deactivation in the presence of 1 ppm H2S, the adsorption/desorption equilibrium constant was increased by a factor 16,000 for Ni/YSZ and 96 for Ni/K2O-CaAl2O4. A tubular SAE reactor was designed and fabricated for evaluating DMR in a reactor that mimics an SOFC. Evidence of hydrogen diffusion through a supposedly impermeable layer indicated that the tubular SAE reactor has a major flaw in which gases diffuse to unintended parts of the tube. It was also found to be extremely susceptible to coking which leads to cell failure even in operating regions that mimic real biogas. These problems made it impossible to validate the tubular SAE

  12. Hot Corrosion Behaviour of Detonation Gun Sprayed Al2O3-40TiO2 Coating on Nickel Based Superalloys at 900°C

    Directory of Open Access Journals (Sweden)

    N. K. Mishra

    2014-01-01

    Full Text Available Hot corrosion is the major degradation mechanism of failure of boiler and gas turbine components. These failures occur because of the usage of wide range of fuels such as, coal and oil at the elevated temperatures. Nickel based superalloys having excellent mechanical strength and creep resistance at elevated temperature are used under such environment but they lack resistance to hot corrosion at high temperature. To overcome these problems hot corrosion resistant coatings are deposited on these materials. In the current investigation Al2O3-40%TiO2 powder has been deposited on Superni 718 and AE 435 superalloys by Detonation Gun method. The hot corrosion performance of Al2O3-40%TiO2 coated as well as uncoated Superni 718 and AE 435 alloys has been evaluated in aggressive environment Na2SO4-82%Fe2(SO43 under cyclic conditions at an elevated temperature of 900°C. The kinetics of the corrosion is approximated by weight change measurements made after each cycle for total duration of 50 cycles. Scanning electron microscopy was used to characterize the hot corrosion products. The coated samples imparted better hot corrosion resistance than the uncoated ones. The AE 435 superalloy performed better than Superni 718 for hot corrosion in a given environment.

  13. The Effect of Boron and Zirconium on Microstructure and Stress-Rupture Life of Nickel-based Superalloy ATI 718Plus

    Directory of Open Access Journals (Sweden)

    Seyed Ali Hosseini

    2015-12-01

    Full Text Available The effects of boron and zirconium on the microstructure, hardness and stressrupture life of the nickel-based superalloy ATI 718Plus were investigated in this study. Four alloys with different percentages of boron (0.005-0.01 wt.% and zirconium (0-0.1 wt% were cast through a vacuum induction melting furnace and then were rolled. The microstructural studies indicated an increased percentage of δ phase, carbide precipitates and twins in the presence of zirconium. The percentage of carbide (boron carbide precipitates was increased and the solidification range of the alloy was decreased in the presence of boron in the composition. Furthermore, the results obtained from the hardness and stress-rupture tests showed the significant role of both elements in increasing hardness and improved rupture life of the alloy. The maximum rupture life was observed in the alloy which contained the highest percentages of boron and zirconium in its composition. This can be attributed mainly to the increased percentage of δ phase on grain boundaries and their enhanced high-temperature strength.

  14. High-cycle fatigue of nickel-base superalloy Rene 104 (ME3): Interaction of microstructurally small cracks with grain boundaries of known character

    International Nuclear Information System (INIS)

    High-cycle fatigue (HCF), involving the premature initiation and/or rapid propagation of small cracks to failure due to high-frequency cyclic loading, has been identified as one of the leading causes of turbine engine failures in aircraft. In this work, we consider the feasibility of using grain-boundary engineering to improve the HCF properties of a polycrystalline nickel-base superalloy, Rene 104 (also known as ME3), through systematic modification of the grain-boundary distribution. In particular, we investigate the growth of microstructurally small fatigue cracks at ambient temperature in microstructures with varying proportions of 'special' vs. 'random' boundaries, as defined by coincident-site lattice theory. Specifically, we examine the interaction of propagating small (∼10-900 μm) surface cracks with grain boundaries of known character, with respect both to any deflection in crack trajectory that occurs at or near the boundary, and more importantly to any local changes in crack-growth rates. In addition, finite-element calculations are performed to evaluate the effective driving force and plastic-zone profile for such small-crack propagation, incorporating information from both the local microstructure (from electron backscattering diffraction scans) and the surface crack-path profile

  15. Orientation and temperature dependence of some mechanical properties of the single-crystal nickel-base superalloy Rene N4. II - Low cycle fatigue behavior

    Science.gov (United States)

    Gabb, T. P.; Gayda, J.; Miner, R. V.

    1986-01-01

    The low cycle fatigue (LCF) properties of a single-crystal nickel-base superalloy Rene N4, have been examined at 760 and 980 C in air. Specimens having crystallographic orientations near the 001, 011, -111, 023, -236, and -145 lines were tested in fully reversed, total-strain-controlled LCF tests at a frequency of 0.1 Hz. At 760 C, this alloy exhibited orientation dependent tension-compression anisotropies of yielding which continued to failure. Also at 760 C, orientations exhibiting predominately single slip exhibited serrated yielding for many cycles. At 980 C, orientation dependencies of yielding behavior were smaller. In spite of the tension-compression anisotropies, cyclic stress range-strain range behavior was not strongly orientation dependent for either test temperature. Fatigue life on a total strain range basis was highly orientation dependent at 760 and 980 C and was related chiefly to elastic modulus, low modulus orientations having longer lives. Stage I crack growth on 111 planes was dominant at 760 C, while Stage II crack growth occurred at 980 C. Crack initiation generally occurred at near-surface micropores, but occasionally at oxidation spikes in the 980 C tests.

  16. Effects of surface alloying on microstructure and wear behavior of ductile iron surface-modified with a nickel-based alloy using shielded metal arc welding

    International Nuclear Information System (INIS)

    In this study, the effect of surface alloying on the microstructure and wear behavior of ductile iron was studied. In this regard, ductile iron samples were coated by single and double pass welds of a nickel-based electrode (ENiCrFe3) using shielded metal arc welding. The effects of number of passes on microstructure, hardness and wear resistance of cladded layers were investigated. Optical microscopy and X-ray diffractometry were used to identify the microstructure and phase composition of cladded layers and interfaces. The results revealed that cladded layers consist of austenite (Fe, C), γ(Fe, Ni) and small quantities of carbides such as Cr7C3. It was also found that the hardness of the cladded layers was higher than that of substrate. In samples processed with a single and double passes, hardness reached up to 500 and 450 HV, respectively. Pin-on-plate wear tests showed that the wear mechanism is predominantly delamination in the cladded layers and substrate.

  17. The promotion of Ru on topologically close-packed phase precipitation in the high Cr-containing (∼9wt.%) nickel-base single crystal superalloy

    International Nuclear Information System (INIS)

    The partitioning behaviors of alloying elements Cr, Co, Al, Ta, etc. on the γ and γ′ phases of high Cr-containing (∼9wt.%) nickel-base single crystal superalloys have been investigated with and without the addition of 3wt.% Ru. The “reverse partitioning effect” occurs, which means that the addition of Ru causes the partition of Cr and Co into γ′ phase, while Al an Ta concentrate into γ matrix. However, Ru promotes the precipitation of topologically close-packed (TCP) phases, since the diffusion coefficient between the TCP phase and the matrix interface increases with the diffusion behaviors of refractory elements. For the coarsening and slightly rafting of γ′ phases, the increase of elemental diffusion plays much more important role in its kinetic process than the decrease of lattice misfit. - Highlights: • The high Cr-containing (∼9wt.%) superalloys are chosen in this study. • The “reverse partitioning” behavior occurs with the addition of 3wt.% Ru. • Ru promotes the precipitation of topologically close-packed (TCP) phases. • Ru accelerates the diffusion process of alloying elements. • Increase of elemental diffusion plays important role in coarsening of γʹ phases

  18. Evaluation of carbon-based nanosorbents synthesised by ethylene decomposition on stainless steel substrates as potential sequestrating materials for nickel ions in aqueous solution

    Institute of Scientific and Technical Information of China (English)

    X.J.Lee; L.Y.Lee; L.P.Y.Foo; K.W.Tan; D.G.Hassell

    2012-01-01

    The present work covers the preparation of carbon-based nanosorbents by ethylene decomposition on stainless steel mesh without the use of external catalyst for the treatment of water containing nickel ions (Ni2+).The reaction temperature was varied from 650 to 850℃,while reaction time and ethylene to nitrogen flow ratio were maintained at 30 min and 1:1 cm3/min,respectively.Results show that nanosorbents synthesised at a reaction temperature of 650℃ had the smallest average diameter (75 nm),largest BET surface area (68.95m2/g) and least amount of impurity (0.98 wt.% Fe).A series of batch sorption tests were performed to evaluate the effects of initial pH,initial metal concentration and contact time on Ni2+ removal by the nanosorbents.The equilibrium data fitted well to Freundlich isotherm.The kinetic data were best correlated to a pseudo second-order model indicating that the process was of chemisorption type.Further analysis by the Boyd kinetic model revealed that boundary layer diffusion was the controlling step.This primary study suggests that the prepared material with Freundlich constants compared well with those in the literature,is a promising sorbent for the sequestration of Ni2+ in aqueous solutions.

  19. Synthesis and characterization of inorganic ion exchangers based on mixed oxide tin-titanium to be used in recovery of cadmium and nickel and photoluminescent studies

    International Nuclear Information System (INIS)

    This work presents the synthesis, characterization and adsorption studies of inorganic ion exchangers based on mixed tin-titanium oxide for recovery of cadmium and nickel metals from aqueous effluents, discarded in the environment mainly through Ni-Cd battery. The exchangers were synthesized by sol-gel modified method using a mixture of tin(IV) chloride and titanium(III) chloride and ammonium hydroxide, as precursors reagents. The materials obtained: SnO2/TiO2 and SnO2/TiO2:Eu3+ were characterized by infrared spectroscopy, thermal analysis, scattering electronic microscopy (SEM), X-ray powder diffraction (XRD) (powder method) and electronic spectroscopy (excitation and emission) for the europium doped exchanger. The same materials also were synthesized in polymeric matrix too and can be used in column, because the synthesized materials showed crystals size in nano metric scale. It was determined by the distribution ratios for metals taking as parameters the influence of pH, the concentration of metals (by adsorption isotherms) and the contact time (by adsorption kinetic). The inorganic ion exchanger presented high exchange capacity with adsorption percent above 90 por cent for the studied conditions, quickly kinetic, heterogeneous exchange surfaces, physic adsorption and spontaneous process of exchange. To the doped exchanger spectroscopy properties were studied and also it was calculated the intensity parameters and it was found a satisfactory quantum yield. (author)

  20. Facile one-step synthesis of nanocomposite based on carbon nanotubes and Nickel-Aluminum layered double hydroxides with high cycling stability for supercapacitors.

    Science.gov (United States)

    Bai, Caihui; Sun, Shiguo; Xu, Yongqian; Yu, Ruijin; Li, Hongjuan

    2016-10-15

    Nickel-Aluminum Layered Double Hydroxide (NiAl-LDH) and nanocomposite of Carbon Nanotubes (CNTs) and NiAl-LDH (CNTs/NiAl-LDH) were prepared by using a facile one-step homogeneous precipitation approach. The morphology, structure and electrochemical properties of the as-prepared CNTs/NiAl-LDH nanocomposite were then systematically studied. According to the galvanostatic charge-discharge curves, the CNTs/NiAl-LDH nanocomposite exhibited a high specific capacitance of 694Fg(-1) at the 1Ag(-1). Furthermore, the specific capacitance of the CNTs/NiAl-LDH nanocomposite still retained 87% when the current density was increased from 1 to 10Ag(-1). These results indicated that the CNTs/NiAl-LDH nanocomposite displayed a higher specific capacitance and rate capability than pure NiAl-LDH. And the participation of CNTs in the NiAl-LDH composite improved the electrochemical properties. Additionally, the capacitance of the CNTs/NiAl-LDH nanocomposite kept at least 92% after 3000cycles at 20Ag(-1), suggesting that the nanocomposite exhibited excellent cycling durability. This strategy provided a facile and effective approach for the synthesis of nanocomposite based on CNTs and NiAl-LDH with enhanced supercapacitor behaviors, which can be potentially applied in energy storage conversion devices. PMID:27405071

  1. New topology of CN-bridged clusters: dodecanuclear face-sharing defective cubes based on octacyanometallates(iv) and nickel(ii) with diimine ligands.

    Science.gov (United States)

    Nowicka, Beata; Näther, Christian; Halemba, Alexandra; Reczyński, Mateusz; Sieklucka, Barbara

    2015-07-28

    New dodecanuclear bimetallic Ni8M4 clusters were obtained in the reaction between octacyanometallates(IV), nickel(II) cations and diimine ligands. {[Ni(LL)(H2O)]2[Ni(LL)(H2O)2]6[M(CN)8]4} assemblies, where LL = 1,10-phenanthroline M = Mo, (1) or LL = 2,2′-bipyridine M = W (2) or Mo (3), are among the largest octacyanometallate-based clusters. They show the same compact topology of the cluster core, which can be described as defective face-sharing cubes with corners defined by alternating metal centres. The structures are stabilised by π–π interactions between aromatic rings of diimine ligands and hydrogen bonds connecting terminal CN groups and coordinated H2O molecules through a crystallisation solvent. Different decorating ligands cause different arrangements of clusters in the crystal structure. 1 crystallises in the triclinic system space group P, while 2 and 3 crystallise in the monoclinic system space group P21/n. The clusters show paramagnetic behaviour with weak antiferromagnetic interactions between the NiII centres through diamagnetic NC-MIV-CN linkages. PMID:26091544

  2. The promotion of Ru on topologically close-packed phase precipitation in the high Cr-containing (∼9wt.%) nickel-base single crystal superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Lv, Xianzi [Key Laboratory for Liquid-Solid Structural Evolution & Processing of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Zhang, Jianxin, E-mail: jianxin@sdu.edu.cn [Key Laboratory for Liquid-Solid Structural Evolution & Processing of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Feng, Qiang [State Key Laboratory for Advanced Metals and Material, University of Science and Technology Beijing, Beijing 100083 (China); National Center for Materials Service Safety, University of Science and Technology Beijing, Beijing 100083 (China)

    2015-11-05

    The partitioning behaviors of alloying elements Cr, Co, Al, Ta, etc. on the γ and γ′ phases of high Cr-containing (∼9wt.%) nickel-base single crystal superalloys have been investigated with and without the addition of 3wt.% Ru. The “reverse partitioning effect” occurs, which means that the addition of Ru causes the partition of Cr and Co into γ′ phase, while Al an Ta concentrate into γ matrix. However, Ru promotes the precipitation of topologically close-packed (TCP) phases, since the diffusion coefficient between the TCP phase and the matrix interface increases with the diffusion behaviors of refractory elements. For the coarsening and slightly rafting of γ′ phases, the increase of elemental diffusion plays much more important role in its kinetic process than the decrease of lattice misfit. - Highlights: • The high Cr-containing (∼9wt.%) superalloys are chosen in this study. • The “reverse partitioning” behavior occurs with the addition of 3wt.% Ru. • Ru promotes the precipitation of topologically close-packed (TCP) phases. • Ru accelerates the diffusion process of alloying elements. • Increase of elemental diffusion plays important role in coarsening of γʹ phases.

  3. Synthesis, characterization and properties of hollow nickel phosphide nanospheres

    Energy Technology Data Exchange (ETDEWEB)

    Ni Yonghong; Tao Ali; Hu Guangzhi; Cao Xiaofeng; Wei Xianwen; Yang Zhousheng [College of Chemistry and Materials Science, Anhui Key Laboratory of Functional Molecular Solids, Anhui Normal University, Wuhu 241000 (China)

    2006-10-14

    Nickel phosphide (Ni{sub 12}P{sub 5}) hollow nanospheres with a mean diameter of 100 nm and a shell thickness of 15-20 nm have been successfully prepared by a hydrothermal-microemulsion route, using NaH{sub 2}PO{sub 2} as a phosphorus source. XRD, EDS (HR)TEM, SEM and the SAED pattern were used to characterize the final product. Experiments showed that the as-prepared nickel phosphide hollow nanospheres could selectively catalytically degrade some organic dyes such as methyl red and Safranine T under 254 nm UV light irradiation. At the same time, the nickel phosphide hollow nanospheres showed a stronger ability to promote electron transfer between the glass-carbon electrode and adrenalin than nickel phosphide honeycomb-like particles prepared by a simple hydrothermal route. A possible formation process for nickel phosphide hollow nanospheres was suggested based on the experimental results.

  4. Deformation strain inhomogeneity in columnar grain nickel

    DEFF Research Database (Denmark)

    Wu, G.L.; Godfrey, A.; Juul Jensen, D.;

    2005-01-01

    A method is presented for determination of the local deformation strain of individual grains in the bulk of a columnar grain sample. The method, based on measurement of the change in grain area of each grain, is applied to 12% cold rolled nickel. Large variations are observed in the local strain...

  5. Surface magnetism in iron, cobalt, and nickel

    DEFF Research Database (Denmark)

    Alde´n, M.; Mirbt, S.; Skriver, Hans Lomholt;

    1992-01-01

    We have calculated magnetic moments, work functions, and surface energies for several of the most closely packed surfaces of iron, cobalt, and nickel by means of a spin-polarized Green’s-function technique based on the linear muffin-tin orbitals method within the tight-binding and atomic sphere...

  6. Diffractométrie de poudres d'alliages de tungstène nanostructurées par mécanosynthèse

    Science.gov (United States)

    Avettand-Fènoël, M.-N.; Taillard, R.; Dhers, J.; Parmentier, Ph.; Foct, J.

    2002-07-01

    High energy ball milling carried out in a planetary ball mill is generally used to alloy elementary powders and to obtain nanostructures. The latter advantages urge us to elaborate pure tungsten or blends of tungsten and yttria powders by means of this process. The obtained powders are then sintered in order to achieve creepproof materials at high temperature. The ball-to-powder ratio is constant during the experiments. The effects of different milling parameters (number of balls: 2, 16, 92 ; milling time: 5mn, 20mn, 40mn, 80mn, rotational speed: 200 or 300 or 400rpm, nature of the milling system: stainless steel or tungsten carbide system) and of the composition of blends (volumetric content of second phase) are examined. The results concern nanocrystals in the powder particles, the strain level of powder particles, the formation of alloys and the oxide particles dispersion. The difficulties and advantages of the characterization techniques are developed. The consequences of structural changes are outlined and the mechanisms of the alloy evolution discussed. Le broyage à haute énergie effectué dans un broyeur planétaire de type Fritsch Pulvérisette 6 permet à la fois de mettre en alliage des poudres élémentaires mais aussi d'obtenir une nanostructure. Ces avantages privilégient l'emploi de cette technique pour l'élaboration de poudres à partir de particules de tungstène pur, ou de mélanges de particules de tungstène et d'oxyde d'yttrium. Les poudres obtenues sont ensuite frittées dans le but d'obtenir des matériaux à forte résistance au fluage à haute température. Le rapport entre la masse des billes et celle de la poudre déformée, a été maintenue constante au cours des expériences. Les effets des différents paramètres de broyage (nombre de billes : 2, 16, 92 ; durée de broyage: 5 mn, 20 mn, 40 mn, 80 mn ; vitesse de broyage: 200, 300, 400 tours par minute ; nature du système de broyage système en acier inoxydable ou en carbure de

  7. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  8. Dispersive liquid-liquid microextraction based on solidification of floating organic drop for simultaneous separation/preconcentration of nickel, cobalt and copper prior to determination by electrothermal atomic absorption spectrometry

    Directory of Open Access Journals (Sweden)

    Mooud Amirkavei

    2013-01-01

    Full Text Available A dispersive liquid-liquid microextraction based on solidification of floating organic drop for simultaneous extraction of trace amounts of nickel, cobalt and copper followed by their determination with electrothermal atomic absorption spectrometry was developed. 300 µL of acetone and 1-undecanol was injected into an aqueous sample containing diethyldithiocarbamate complexes of metal ions. For a sample volume of 10 mL, enrichment factors of 277, 270 and 300 and detection limits of 1.2, 1.1 and 1 ng L-1 for nickel, cobalt and copper were obtained, respectively. The method was applied to the extraction and determination of these metals in different water samples.

  9. Experiments on biomass gasification using chemical looping with nickel-based oxygen carrier in a 25 kWth reactor

    International Nuclear Information System (INIS)

    Biomass gasification using chemical looping (BGCL) is an innovative biomass gasification technology, which utilizes lattice oxygen from oxygen carrier instead of molecular oxygen from air. This work attempted to investigate the BGCL performance with nickel-based oxygen carrier in a 25 kWth reactor. The new prototype is composed of a high velocity fluidized bed as an air reactor, a cyclone, a bubbling fluidized bed as a fuel reactor, and a loop-seal. At first, the major reactions in the process were presented and chemical reaction thermodynamics in the fuel reactor was analyzed. The NiO/Al2O3 oxygen carrier was then applied in the reactor. Different variables, such as gasification temperature, steam-to-biomass (S/B) ratio and NiO content, were analyzed. The carbon conversion efficiency increased smoothly within the temperature range of 650–850 °C, while the syngas yield reached the maximum of 0.33 Nm3kg−1 at 750 °C. Additionally, based on the tradeoff between carbon conversion efficiency and syngas yield, it was concluded that 30 wt.% was the optimal NiO content. Besides, in order to get high quality syngas with low CO2 emission, CaO-decorated NiO/Al2O3 oxygen carrier was investigated. Experimental results showed that the addition of CaO enhanced the biomass gasification process and increased the syngas yield. - Highlights: • A new 25 kWth prototype was made in this study. • NiO was selected as oxygen carrier in the new prototype. • Gasification temperature, steam-to-biomass ratio and NiO content were investigated. • CaO-decorated NiO/Al2O3 was tested to produce high quality syngas

  10. Descriptif et qualification d'un mode opératoire de soudage pour les matériaux métalliques - Épreuve de qualification d'un mode opératoire de soudage - Partie 6: Soudage à l'arc et aux gaz du cuivre et de ses alliages

    CERN Document Server

    2006-01-01

    Descriptif et qualification d'un mode opératoire de soudage pour les matériaux métalliques - Épreuve de qualification d'un mode opératoire de soudage - Partie 6: Soudage à l'arc et aux gaz du cuivre et de ses alliages

  11. Application De Methodes Nucleaires Et Physico-chimiques D'analyse A L'etude, Apres Implantation, D'un Depot De Bioverre Sur Un Alliage De Titane, En Vue D'une Optimisation De La Biocompatibilite Et De La Fonctionnalite A Long Terme

    CERN Document Server

    Brun, V

    1999-01-01

    Application De Methodes Nucleaires Et Physico-chimiques D'analyse A L'etude, Apres Implantation, D'un Depot De Bioverre Sur Un Alliage De Titane, En Vue D'une Optimisation De La Biocompatibilite Et De La Fonctionnalite A Long Terme

  12. Carbon deposition on nickel ferrites and nickel-magnetite surfaces

    International Nuclear Information System (INIS)

    Carbon deposition on Commercial Advanced Gas-Cooled Reactor (CAGR) fuel cladding and heat exchanger surfaces lowers heat transfer efficiency and increases fuel pin temperatures. Several types of deposit have been identified including both thin dense layers and also low density columnar deposits with filamentary or convoluted laminar structure. The low-density types are often associated with particles containing iron, nickel or manganese. To identify the role of nickel in the deposition process surfaces composed of nickel-iron spinels or metallic nickel/magnetite mixtures have been exposed to γ radiation in a gas environment simulating that in the reactor. Examination of these surfaces by Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM) have shown that while metallic nickel (Ni(O)) catalyses the formation of filamentary low density carbon deposits, the presence of divalent nickel (Ni(II)) sites in spinel type oxides is associated only with dense deposits. (author)

  13. Nickel Chloride Promoted Glaser Coupling Reaction in Hot Water

    Institute of Scientific and Technical Information of China (English)

    Pin Hua LI; Lei WANG; Min WANG; Jin Can YAN

    2004-01-01

    A Glaser coupling reaction of terminal alkynes in the presence of nickel chloride without any organics and bases in hot water has been developed, which produces the corresponding homo-coupling products in good yields.

  14. Ecologically acceptable manufacture of rechargeable nickel-hydride-button-cells and lithium-primary-button-cells as an alternative to nickel-cadmium-button-cells, mercury-button-cells and other mercury based alkaline-primary-button-cells. Final report; Investitionen zur Verminderung von Umweltbelastungen. Umweltschonende Herstellung von wiederaufladbaren Nickel-Metall-Hydrid-Knopfzellen und Lithium-Primaer-Knopfzellen zur Substitution von Nickel-Cadmium-Knopfzellen, Quecksilberoxid-Knopfzellen und anderen quecksilberhaltigen alkalischen Primaer-Knopfzellen. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Fahlbusch, E.

    1999-06-01

    Resulting from the transfer of the button cell production from Singapore to Ellwangen, it has been possible to develop two completely new button cell production technologies for integration in the Ellwangen plant. The first innovation pertains to the production of rechargeable nickel-bydride-button-cells (NiMH) which replaces entirely the former nickel-cadmium-button-cell production, reducing the cadmium requirements by approximately 86 tons per year and avoiding a further 39 tons of cadmium polluted waste. Secondly, an innovative method for the production of lithium-primary-button-cells (LiP) was developed. LiP-button-cells and zinc/air-button-cells replace the former mercury-button-cell production completely and saving a further 10 tons of mercury yearly. (orig.) [German] Im Rahmen der Verlagerung der Knopfzellenproduktion von Singapur nach Ellwangen wurden zwei neue, innovative Fertigungsbereiche zur Herstellung von Knopfzellen am Produktionsstandort Ellwangen realisiert. Zum einen handelt es sich um die Produktion von wiederaufladbaren Nickel-Metallhybrid-Knopfzellen (NiMH-Knopfzellen). Durch diese NiMH-Knopfzellen werden die bisher produzierten Nickel-Cadmium-Knopfzellen vollstaendig substituiert. Hierdurch wird der Cadmiumanteil im Produkt um ca. 86 Tonnen pro Jahr reduziert. In der Produktion werden zusaetzlich 39 Tonnen cadmiumhaltige Abfaelle vermieden. Als zweiter neuer Fertigungsbereich wurde die Herstellung von Lithium-Primaer-Knopfzellen (LiP-Knopfzellen) realisiert. LiP-Knopfzellen und Zink-Luft-Knopfzellen ersetzen zu 100% die bisher produzierten Quecksilberoxid-Knopfzellen. Die pro Jahr verarbeitete Quecksilbermenge von ungefaehr 10 Tonnen kann somit zukuenftig entfallen. (orig.)

  15. Study of the transformation of uranium-niobium alloys with low niobium concentrations, tempered from the gamma and beta + gamma 1 regions and then annealed at different temperatures. Comparison with uranium-molybdenum alloys (1963); Etude des transformations des alliages uranium-niobium a faible teneur en niobium trempes depuis les domaines gamma et beta + gamma 1 puis revenus a differentes temperatures. Comparaison avec les alliages uranium-molybdene (1963)

    Energy Technology Data Exchange (ETDEWEB)

    Collot, C. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1962-09-15

    The author shows that uranium-niobium alloys, like uranium-molybdenum alloys, tempered from the gamma region, give a martensitic phase with a structure deriving from that of alpha uranium by a slight contraction parallel to the axis [001], The critical cooling rate allowing the formation of this martensite is 80 deg. C/s at 750 deg. C. Retention of the beta phase of uranium-niobium alloys is particularly difficult, the critical retention rate being 700 deg. C/s at 668 deg. C for an alloy containing 2.5 at. per cent of Nb. This beta phase is completely converted to the alpha phase at room temperature in about 6 hours. The TTT curves of this beta alloy are effectively reduced to the lower branch of the lower 'C'. The beta phase conversion law is expressed as: 1-x = exp. (kt){sup n} x being the degree of progression of the conversion, t the time, n an exponent no-varying with temperature and having approximately the value 2 for the alloy considered, k an increasing function of temperature. The activation energy of conversion is of the order of 14,600 cal/mole. Niobium is much less active than molybdenum as a stabiliser of beta uranium. (author) [French] Dans ce travail l'auteur montre que les alliages uranium-niobium, comme d'ailleurs les alliages uranium-molybdene, trempes depuis le domaine gamma, donnent une phase martensitique dont la structure derive de celle de l'uranium alpha par une legere contraction parallele de l'axe [001]. La vitesse critique de refroidissement permettant la formation de cette martensite est de 80 deg. C/s a 750 deg. C. La retention de la phase beta des alliages uranium-niobium est particulierement delicate car la vitesse critique de retention est de 700 deg. C/s a 668 deg. C pour l'alliage a 2,5 at. pour cent de Nb. Cette phase beta se transforme completement en phase alpha a la temperature ordinaire en 6 heures environ. Les courbes TTT de cet alliage de structure beta se reduisent pratiquement a la

  16. Syntheses, characterizations and structures of NO donor Schiff base ligands and nickel(II) and copper(II) complexes

    Science.gov (United States)

    Şenol, Cemal; Hayvali, Zeliha; Dal, Hakan; Hökelek, Tuncer

    2011-06-01

    New Schiff base derivatives ( L 1 and L 2) were prepared by the condensation of 2-hydroxy-3-methoxybenzaldehyde ( o-vanillin) and 3-hydroxy-4-methoxybenzaldehyde ( iso-vanillin) with 5-methylfurfurylamine. Two new complexes [Ni(L 1) 2] and [Cu(L 1) 2] have been synthesized with bidentate NO donor Schiff base ligand ( L 1). The Ni(II) and Cu(II) atoms in each complex are four coordinated in a square planar geometry. Schiff bases ( L 1 and L 2) and complexes [Ni(L 1) 2] and [Cu(L 1) 2] were characterized by elemental analyses, FT-IR, UV-vis, mass and 1H, 13C NMR spectroscopies. The crystal structures of the ligand ( L 2) and complexes [Ni(L 1) 2] and [Cu(L 1) 2] have also been determined by using X-ray crystallographic technique.

  17. Étude par spectrométrie auger d'alliages aluminium-cuivre liquides

    Science.gov (United States)

    Laty, P.; Joud, J. C.; Desré, P.

    1981-03-01

    Surface analysis of liquid aluminium and aluminium-copper alloys have been performed by Auger electron spectroscopy at 775°C. Experiments were carried out, in UHV chamber, on liquid droplets located in graphite crucible heated by a heat pipe. Pure aluminium has been studied in view to estimate surface contamination. For each Al-Cu alloy surface composition is calculated from the Auger spectra. Peak to peak height ratios are deduced from limited extrapolation t zero level contamination. The deduced Al enrichment of the surface is compared with thermodynamical computation based on statistical model or Gibbs' adsorption relation.

  18. Hydrogen-plasticity in the austenitic alloys; Interactions hydrogene-plasticite dans les alliages austenitiques

    Energy Technology Data Exchange (ETDEWEB)

    De lafosse, D. [Ecole Nationale Superieure des Mines, Lab. PECM-UMR CNRS 5146, 42 - Saint-Etienne (France)

    2007-07-01

    This presentation deals with the hydrogen effects under stresses corrosion, in austenitic alloys. The objective is to validate and characterize experimentally the potential and the limits of an approach based on an elastic theory of crystal defects. The first part is devoted to the macroscopic characterization of dynamic hydrogen-dislocations interactions by aging tests. then the hydrogen influence on the plasticity is evaluated, using analytical classic models of the elastic theory of dislocations. The hydrogen influence on the flow stress of bcc materials is analyzed experimentally with model materials. (A.L.B.)

  19. Hydrogen-plasticity interactions in austenitic alloys; Interactions hydrogene-plasticite dans les alliages austenitiques

    Energy Technology Data Exchange (ETDEWEB)

    Delafosse, D.; Girardin, G. [Ecole Nationale Superieure des Mines de Saint-Etienne, Centre SMS, PECM-CNRS, 42 - Saint-Etienne (France)

    2007-07-01

    The aim of this work is to validate and to experimentally characterize the potential and limits of an approach based on an elastic theory of crystal defects. At first, is macroscopically characterized the dynamic interactions of hydrogen-dislocations by aging tests. Then, the hydrogen influence on plasticity mechanisms is estimated while being supported by classical analytical models of the elastic theory of dislocations. At last, is experimentally analyzed the hydrogen influence on the gliding stress of CFC materials with model materials. (O.M.)

  20. Development of a NiW in-situ diffusion barrier on a fourth generation nickel-base superalloy

    OpenAIRE

    Cavaletti, Eric; Mercier, Stéphane; Boivin, Denis; Bacos, M.P; Josso, P.; Monceau, Daniel

    2008-01-01

    A diffusion barrier based on a NiW electrolytic coating has been developed to limit interdiffusion between a Ni-base superalloy (MCNG) and a β-NiAl bondcoating. Isothermal oxidation tests of 50h at 1100°C confirmed that W-rich layer formed with NiW coating modifies the oxidation behaviour of the bondcoat and limits interdiffusion. The diffusion barrier reduced β-NiAl γ’-Ni3Al transformation in the bondcoating and prevented SRZ formation.

  1. Nickel isotopes and methanogens

    Science.gov (United States)

    Neubeck, A.; Ivarsson, M.

    2013-12-01

    Methanogens require Ni for their growth and as a consequence the microbial fractionation of Ni isotopes can be used as a biomarker for activity of methanogenic communities1. Anaerobic laboratory experiments was performed using methanogens to investigate methanogenic growth in a modified nutrient media2 with olivine Fo91 (5g/l) added as an additional mineral nutrient source and as the only H2 provider. One of the investigated methanogens showed an increased growth in the experiments with added olivine. There were also a close relationship between the mobilized Ni and the growth of the methanogen. Ni is an element that previously has been neglected in the study of fossilized microorganisms and their interaction with mineral substrates and, thus, there are no records or published data of Ni in association with microfossils. However, we have detected enrichments of Ni in fossilized microorganisms and ichno-fossils, respectively, from three separate locations. Ni is not present in the host rock in any of the samples. Thus, Ni is present in association with fossilized microorganisms from environments and more extensive analysis is required to understand the magnitude, uptake, preservation and fractionation of Ni in microfossils. In order to analyze Ni isotope fractionation from microbe-mineral interaction, we plan to use a high-resolution Laser-Ablation Time-of-Flight Mass Spectrometer (LMS)3. In situ profile ablation will provide detailed and localized data on fractionation patterns between microfossils and their host rock. Also, this technique will allow us to identify the change in Ni isotopic fractionation in rock samples caused by abiotic and biogenic processes in a faster and easier way and with less risk for contamination compared to the wet chemistry analyses of Ni isotopes. 1. Cameron, V., Vance, D., Archer, C. & House, C. H. A biomarker based on the stable isotopes of nickel. Proceedings of the National Academy of Sciences 106, 10944-10948 (2009). 2. Schn

  2. A quantitative approach to study the effect of local texture and heterogeneous plastic strain on the deformation micromechanism in RR1000 nickel-based superalloy

    International Nuclear Information System (INIS)

    In a weakly textured material with relatively pore-free and homogeneous microstructure, the local texture can influence primary crack propagation and secondary crack initiation, depending on specific microtexture cluster size. Moreover, the plastic strain assessment and strain quantity within individual grains are essential for understanding the material susceptibility to crack initiation and propagation at various loading conditions and temperature ranges. In the current study, electron backscatter diffraction (EBSD) is applied to measure the plastic strain present in RR1000 nickel-based superalloy microstructure following thermo-mechanical fatigue tests. The EBSD plastic strain measurements are evaluated to identify the distinctive deformation mode within individual grains. It was evident from the overall statistical analyses carried out for over 2000 grains that cube (〈0 0 1〉//loading direction) and near cube orientations (φ1, Φ, φ2: 0, 0–15, 0) behaved as “soft” grains with a high Schmid factor and contained low geometrically necessary dislocation (GND) density as a result of low strain hardening at the early stage of deformation for such grains. The near cube orientation (typically φ1, Φ, φ2: 0, 9, 0) was the softest orientation among the cube family. While the brass grains (〈1 1 1〉//loading direction) acted as “hard” grains that have the lowest Schmid factor with the highest Taylor factor and GND density compared with other oriented grains. A high GND content was found in the vicinity of the grain boundaries in the soft grains and on slip plane traces within the hard grains. It is concluded that GND absolute value for each grain can vary, as it is interrelated with deformation degree, but the GND locations within the grains give indications of the strain hardening state and deformation stages in hard and soft grains. Furthermore, the areas with random local texture contained high strain incompatibilities between neighbouring grains

  3. Chromium activity measurements in nickel based alloys for very high temperature reactors: Inconel 617, haynes 230 and model alloys - HTR2008-58147

    International Nuclear Information System (INIS)

    The alloys Haynes 230 and Inconel 617 are potential candidates for the intermediate heat exchangers (IHX) of (V)-HTR reactors. The behaviour under corrosion of these alloys by the (V)-HTR coolant (impure helium) is an important selection criterion because it defines the service life of these components. At high temperature, the Haynes 230 is likely to develop a chromium oxide on the surface. This layer protects from the exchanges with the surrounding medium and thus confers certain passivity on metal. At very high temperature, the initial microstructure made up of austenitic grains and coarse intra and intergranular M6C carbide grains rich in W will evolve. The M6C carbides remain and some M23C6 richer in Cr appear. Then, carbon can reduce the protective oxide layer Then, the alloy loses its protective coating and can corrode quickly. Experimental investigations were performed on these nickel based alloys under an impure helium flow [1]. To predict the surface reactivity of chromium under impure helium, it is necessary to determine its chemical activity in a temperature range close to the operating conditions of the heat exchangers (T∼1273 K). For that, high temperature mass spectrometry measurements coupled to multiple effusion Knudsen cells are carried out on several samples: Haynes 230, Inconel 617 and model alloys 1178, 1181, 1201. This coupling makes it possible thermodynamic equilibrium to be obtained between the vapour phase and the condensed phase of the sample. The measurement of the chromium ionic intensity (/) of the molecular beam resulting from a cell containing an alloy provides the values of partial pressure according to the temperature. This value is compared to that of the pure substance (Cr) at the same temperature. These calculations provide thermodynamic data characteristic of the chromium behaviour in these alloys. These activity results call into question those previously measured by Hilpert [2], largely used in the literature. (authors)

  4. Detailed Analysis of the Solution Heat Treatment of a Third-Generation Single-Crystal Nickel-Based Superalloy CMSX-10K®

    Science.gov (United States)

    Pang, Hon Tong; D'Souza, Neil; Dong, Hongbiao; Stone, Howard J.; Rae, Catherine M. F.

    2016-02-01

    A detailed analysis of the response of as-cast third-generation single-crystal nickel-based superalloy CMSX-10K® to solution heat treatment (SHT) has been carried out, alongside an SHT optimization exercise. The analysis was conducted through microstructural characterization, differential scanning calorimetry, and compositional homogeneity measurements, quantifying (i) the dissolution and microstructural evolution of the inter-dendritic constituents, (ii) the shift in thermo-physical characteristics of the material, and (iii) the change in compositional homogeneity across the microstructure, in order to gain further understanding of these phenomena during the progression of the SHT. During the early stages of SHT, the coarse cellular γ'/narrow γ channel inter-dendritic constituents which were the last areas to solidify during casting, progressively dissolve; homogenization between these inter-dendritic areas and adjacent dendritic areas leads to a rapid increase in the incipient melting temperature T IM. The fine γ/γ' morphology which were the first inter-dendritic constituents to solidify after primary γ dendrite solidification were found to progressively coarsen; however, subsequent dissolution of these coarsened γ/γ' inter-dendritic areas did not result in significant increases in the T IM until the near-complete dissolution of these inter-dendritic areas. After the final SHT step, residual compositional micro-segregation could still be detected across the microstructure despite the near-complete dissolution of these remnant inter-dendritic areas; even so the T IM of the material approached the solidus temperature of the alloy.

  5. Morphology of {gamma}' precipitates of nickel-based superalloy serviced as first stage high pressure turbine nozzle guide vane

    Energy Technology Data Exchange (ETDEWEB)

    Miura, Nobuhiro; Nakada, Kouji; Kondo, Yoshihiro [National Defense Academy, Yokosuka, Kanagawa (Japan)

    2010-07-01

    The morphology of {gamma}' precipitates of the nickel-based superalloy serviced as the first stage high pressure turbine nozzle guide vane of the jet engine was examined. The aim of this work was to estimate the temperature and the stress distribution, and the stress direction of the vane in service. The vane was cut into four parts perpendicular to the longitudinal direction of the vane at 5, 25, 35 and 45mm from the root. These parts were designated as the root, 25mm, 35mm and tip parts. Microstructure observations by a FE-SEM were carried out on the forty-six portions at the vicinity of the interface between the coating layer and the matrix on the suction and pressure sides. At the root parts of the pressure and suction sides, most of the {gamma}' precipitates kept cuboidal in shape, and the secondary {gamma}' precipitates were observed in the {gamma} matrix channels. On the contrary, at the trailing edge side of the pressure and suction sides of the 25 and 35mm parts and at the leading edge of the pressure side of the tip part, well aligned rafted {gamma}/{gamma}' structures were appeared in the direction parallel to the surface at the vicinity of the interface of the vane. Furthermore, at the trailing edge of the pressure side of the middle parts, the rafted {gamma}/{gamma}' structures start to collapse. Consequently, the vane in service, at the trailing edge sides of the pressure side the 25 and 35mm parts were exposed to the highest temperature and stress conditions. And this microstructure evidence indicated that the multi-axial compressive stress parallel to the nozzle surface was expected to act on the vane in service. (orig.)

  6. The effect of hydrogen and microstructure on the deformation and fracture behavior of a single crystal nickel-base superalloy. Final Report Ph.D. Thesis

    Science.gov (United States)

    Walston, William S.

    1990-01-01

    A study was conducted on the effects of internal hydrogen and microstructure on the deformation and fracture of a single crystal nickel-base superalloy. In particular, room temperature plane strain fracture toughness and tensile tests were performed on hydrogen-free and hydrogen charged samples of PWA 1480. The role of microstructure was incorporated by varying the levels of porosity and eutectic gamma/gamma prime through hot isostatic pressing and heat treatment. The room temperature behavior of PWA 1480 was unusual because precipitate shearing was not the primary deformation mechanism at all strains. At strains over 1 percent, dislocations were trapped in the gamma matrix and an attempt was made to relate this behavior to compositional differences between PWA 1480 and other superalloys. Another unique feature of the tensile behavior was cleavage of the eutectic gamma/gamma prime, which is believed to initiate the failure process. Fracture occurred on (111) planes and is likely a result of shear localization along these planes. Elimination of the eutectic gamma/gamma prime greatly improved the tensile ductility, but pososity had no effect on tensile properties. Large quantities of hydrogen (1.74 at. percent) were gas-phase charged into the material, but surprisingly this was not a function of the amount of porosity or eutectic gamma/gamma prime present. Desorption experiments suggest that the vast majority of hydrogen is at reversible lattice trapping sites. This large, uniform concentration of hydrogen dramatically reduced the tensile strain to failure, but only slightly affected the reduction in area. Available hydrogen embrittlement models were examined in light of these results and it was found that the hydrogen enhanced localized plasticity model can explain much of the tensile behavior. K(IC) fracture toughness tests were conducted, but it was necessary to also perform J(IC) tests to provide valid data.

  7. Intergranular tellurium cracking of nickel-based alloys in molten Li, Be, Th, U/F salt mixture

    International Nuclear Information System (INIS)

    In Russia, R and D on Molten Salt Reactor (MSR) are concentrated now on fast/intermediate spectrum concepts which were recognized as long term alternative to solid fueled fast reactors due to their attractive features: strong negative feedback coefficients, easy in-service inspection, and simplified fuel cycle. For high-temperature MSR corrosion of the metallic container alloy in primary circuit is the primary concern. Key problem receiving current attention include surface fissures in Ni-based alloys probably arising from fission product tellurium attack. This paper summarizes results of corrosion tests conducted recently to study effect of oxidation state in selected fuel salt on tellurium attack and to develop means of controlling tellurium cracking in the special Ni-based alloys recently developed for molten salt actinide recycler and tranforming (MOSART) system. Tellurium corrosion of Ni-based alloys was tested at temperatures up to 750 °C in stressed and unloaded conditions in molten LiF–BeF2 salt mixture fueled by about 20 mol% of ThF4 and 2 mol% of UF4 at different [U(IV)]/[U(III)] ratios: 0.7, 4, 20, 100 and 500. Following Ni-based alloys (in mass%): HN80M-VI (Mo—12, Cr—7.6, Nb—1.5), HN80MTY (Mo—13, Cr—6.8, Al—1.1, Ti—0.9), HN80MTW (Mo—9.4, Cr—7.0, Ti—1.7, W—5.5) and EM-721 (W—25.2, Cr—5.7, Ti—0.17) were used for the study in the corrosion facility

  8. A comparative study of the oxygen evolution reaction on oxidized nickel, cobalt and iron electrodes in base

    OpenAIRE

    LYONS, MICHAEL EDWARD

    2010-01-01

    Despite the recent renewal in interest in the oxygen evolution reaction (OER) at transition metal oxide based electrodes in alkaline solution, the details of the mechanism remain controversial. While most studies focus on a particular oxide in isolation, a consistent experimental examination of the oxides of adjacent elements is likely to be fruitful with respect to mechanistic elucidation. In the present comprehensive work, the kinetics of the OER proceeding on the anodic passive oxides of i...

  9. Surface Reaction Kinetics of Steam- and CO2-Reforming as Well as Oxidation of Methane over Nickel-Based Catalysts

    OpenAIRE

    Karla Herrera Delgado; Lubow Maier; Steffen Tischer; Alexander Zellner; Henning Stotz; Olaf Deutschmann

    2015-01-01

    An experimental and kinetic modeling study on the Ni-catalyzed conversion of methane under oxidative and reforming conditions is presented. The numerical model is based on a surface reaction mechanism consisting of 52 elementary-step like reactions with 14 surface and six gas-phase species. Reactions for the conversion of methane with oxygen, steam, and CO2 as well as methanation, water-gas shift reaction and carbon formation via Boudouard reaction are included. The mechanism is implemented i...

  10. Intergranular tellurium cracking of nickel-based alloys in molten Li, Be, Th, U/F salt mixture

    Energy Technology Data Exchange (ETDEWEB)

    Ignatiev, Victor, E-mail: ignatiev@vver.kiae.ru; Surenkov, Alexander; Gnidoy, Ivan; Kulakov, Alexander; Uglov, Vadim; Vasiliev, Alexander; Presniakov, Mikhail

    2013-09-15

    In Russia, R and D on Molten Salt Reactor (MSR) are concentrated now on fast/intermediate spectrum concepts which were recognized as long term alternative to solid fueled fast reactors due to their attractive features: strong negative feedback coefficients, easy in-service inspection, and simplified fuel cycle. For high-temperature MSR corrosion of the metallic container alloy in primary circuit is the primary concern. Key problem receiving current attention include surface fissures in Ni-based alloys probably arising from fission product tellurium attack. This paper summarizes results of corrosion tests conducted recently to study effect of oxidation state in selected fuel salt on tellurium attack and to develop means of controlling tellurium cracking in the special Ni-based alloys recently developed for molten salt actinide recycler and tranforming (MOSART) system. Tellurium corrosion of Ni-based alloys was tested at temperatures up to 750 °C in stressed and unloaded conditions in molten LiF–BeF{sub 2} salt mixture fueled by about 20 mol% of ThF{sub 4} and 2 mol% of UF{sub 4} at different [U(IV)]/[U(III)] ratios: 0.7, 4, 20, 100 and 500. Following Ni-based alloys (in mass%): HN80M-VI (Mo—12, Cr—7.6, Nb—1.5), HN80MTY (Mo—13, Cr—6.8, Al—1.1, Ti—0.9), HN80MTW (Mo—9.4, Cr—7.0, Ti—1.7, W—5.5) and EM-721 (W—25.2, Cr—5.7, Ti—0.17) were used for the study in the corrosion facility.

  11. Influences of ruthenium and crystallographic orientation on creep behavior of aluminized nickel-base single crystal superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Latief, F.H., E-mail: fahamsyah78@gmail.com [Department of Mechanical Engineering, Tokyo Metropolitan University, 1-1 Minami-osawa, Hachioji-shi, Tokyo 192-0397 (Japan); Kakehi, K. [Department of Mechanical Engineering, Tokyo Metropolitan University, 1-1 Minami-osawa, Hachioji-shi, Tokyo 192-0397 (Japan); An-Chou Yeh, H. [Department of Materials Science and Engineering, National TsingHua University, 101, Section 2, Kuang-Fu Road, Hsinchu 30013, Taiwan (China); Murakami, H. [Hybrid Materials Center, National Institute for Materials Science (NIMS), 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan)

    2014-01-13

    The influences of ruthenium and surface orientation on creep behavior of aluminized Ni-base single crystal superalloys were investigated by comparing two different types of NKH superalloys. The aluminized coated specimens were then subjected to creep rupture tests at a temperature of 900 °C and a stress of 392 MPa. The coating treatment resulted in a significant decrease in creep rupture lives for both superalloys. The diffusion zones between the coating and substrate led to changes in microstructure, which diminished the creep behavior of the aluminized superalloys. Because of the interdiffusion of Ru, Al and Ni, the solubility of some of the refractory elements, such as W, Re. Mo, Co and Cr decreased in the diffusion zone; the precipitation of topologically close-packed (TCP) phases was thus inevitable. In the present study, the addition of Ru increased the degree of Re and Cr supersaturation in the γ matrix. Consequently, the addition of Ru indirectly promoted the precipitation of TCP phases in aluminized Ni-base single crystal superalloys. Furthermore, the growth of TCP precipitates was greatly influenced by the specific surface orientations of the Ni-base single crystal superalloys. In conclusion, the {110} specimens showed shorter creep rupture life than the {100} specimens, this was due to the difference in the crystallographic geometry of {111}〈101〉 slip system and TCP precipitates between the two side-surface orientations of the specimens.

  12. Nickel-Catalyzed Aromatic C-H Functionalization.

    Science.gov (United States)

    Yamaguchi, Junichiro; Muto, Kei; Itami, Kenichiro

    2016-08-01

    Catalytic C-H functionalization using transition metals has received significant interest from organic chemists because it provides a new strategy to construct carbon-carbon bonds and carbon-heteroatom bonds in highly functionalized, complex molecules without pre-functionalization. Recently, inexpensive catalysts based on transition metals such as copper, iron, cobalt, and nickel have seen more use in the laboratory. This review describes recent progress in nickel-catalyzed aromatic C-H functionalization reactions classified by reaction types and reaction partners. Furthermore, some reaction mechanisms are described and cutting-edge syntheses of natural products and pharmaceuticals using nickel-catalyzed aromatic C-H functionalization are presented. PMID:27573407

  13. Amorphous nickel boride membrane on a platinum-nickel alloy surface for enhanced oxygen reduction reaction

    Science.gov (United States)

    He, Daping; Zhang, Libo; He, Dongsheng; Zhou, Gang; Lin, Yue; Deng, Zhaoxiang; Hong, Xun; Wu, Yuen; Chen, Chen; Li, Yadong

    2016-08-01

    The low activity of the oxygen reduction reaction in polymer electrolyte membrane fuel cells is a major barrier for electrocatalysis, and hence needs to be optimized. Tuning the surface electronic structure of platinum-based bimetallic alloys, a promising oxygen reduction reaction catalyst, plays a key role in controlling its interaction with reactants, and thus affects the efficiency. Here we report that a dealloying process can be utilized to experimentally fabricate the interface between dealloyed platinum-nickel alloy and amorphous nickel boride membrane. The coating membrane works as an electron acceptor to tune the surface electronic structure of the platinum-nickel catalyst, and this composite catalyst composed of crystalline platinum-nickel covered by amorphous nickel boride achieves a 27-times enhancement in mass activity relative to commercial platinum/carbon at 0.9 V for the oxygen reduction reaction performance. Moreover, this interactional effect between a crystalline surface and amorphous membrane can be readily generalized to facilitate the 3-times higher catalytic activity of commercial platinum/carbon.

  14. Study of preparation method of nanometer-sized hollow nickel spheres based on substance-field model%基于物-场模型的纳米空心镍球的制备方法研究

    Institute of Scientific and Technical Information of China (English)

    胡连军; 李彦; 李翔龙; 李文强; 万延见

    2013-01-01

      针对目前混镍粉电火花腐蚀制备纳米空心镍球,存在着蚀除电极金属液滴与工作液中的小气泡不能充分结合,形成中空结构的问题,采用创新设计方法及知识库进行解决。根据实际工况,构建问题物-场模型,在知识库中搜索多种场,获得相应的解决方案。运用模糊评价法对多种方案进行评价与排序,挑选出最优方案---采用超声波场代替原有的机械场,开发出超声波制备纳米空心镍球装置,较好地改善了原有系统制备空心镍球的质量和效率。%In current preparation of nanometer-sized hollow nickel spheres by nickel powder-mixed spark erosion ,ablative nickel droplets and small bubbles in the working liquid could not be fully integrated to form the hollow structure .The problem could be solved by adopting innovation de-sign methods and knowledge base .According to the actual working condition ,a substance-field model was settled and a variety of corresponding solutions were caught by searching multiple fields in the knowledge base .The solutions were evaluated and sorted by fuzzy evaluation meth-od ,then ,the optimal solution was selected that replacing the original mechanical field with ultra-sonic filed .Thus ,preparation of nanometer-sized hollow nickel spheres by ultrasonic device was introduced ,it could improve the quality and efficiency of preparation of hollow nickel spheres .

  15. Synthesis of nickel-incorporated larch-based carbon membranes with controllable porous structure for gas separation

    International Nuclear Information System (INIS)

    Ni-incorporated larch-based carbon membranes have been synthesized by introducing the Ni(NO3)2 into the liquefied larch using liquefied larch sawdust as precursors and F127 as the soft template. The porous structure can be tailored by the amount of Ni(NO3)2, and the Ni and NiO nanoparticles with a size of 10 nm incorporated in the carbon frameworks. The increase in Ni(NO3)2 content can lead to the formation of disordered porous structure and shrinkage of carbon frameworks. The Ni-incorporated carbon membranes with largest pores possess highest gas permeation for N2, CO2, and O2 of 37.5, 19.8, and 55.5 m3 cm/m2 h kPa, which is larger than that of the pure carbon membranes, respectively. However, the poor ordered porous structure caused by adding large amount of Ni(NO3)2 can reduce the gas separation performance, which is attributed to the weaken of the molecular sieve function. The results indicate that the incorporation of few nanoparticles into larch-based carbon membranes can improve molecular sieve function.Graphical abstractNi-incorporated larch-based carbon membranes have been synthesized by introducing the Ni(NO3)2 into the liquefied larch. The porous structure can be tailored by the amount of Ni(NO3)2, and the Ni and NiO nanoparticles incorporated in the carbon frameworks. The Ni-incorporated carbon membranes with largest pores possess highest gas permeation and gas permseparation

  16. Synthesis of nickel-incorporated larch-based carbon membranes with controllable porous structure for gas separation

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Xin; Li, Wei; Huang, Zhanhua; Liu, Shouxin, E-mail: chemist@126.com, E-mail: liushouxin@126.com [Northeast Forestry University, College of Material Science and Engineering (China)

    2015-11-15

    Ni-incorporated larch-based carbon membranes have been synthesized by introducing the Ni(NO{sub 3}){sub 2} into the liquefied larch using liquefied larch sawdust as precursors and F127 as the soft template. The porous structure can be tailored by the amount of Ni(NO{sub 3}){sub 2}, and the Ni and NiO nanoparticles with a size of 10 nm incorporated in the carbon frameworks. The increase in Ni(NO{sub 3}){sub 2} content can lead to the formation of disordered porous structure and shrinkage of carbon frameworks. The Ni-incorporated carbon membranes with largest pores possess highest gas permeation for N{sub 2}, CO{sub 2}, and O{sub 2} of 37.5, 19.8, and 55.5 m{sup 3} cm/m{sup 2} h kPa, which is larger than that of the pure carbon membranes, respectively. However, the poor ordered porous structure caused by adding large amount of Ni(NO{sub 3}){sub 2} can reduce the gas separation performance, which is attributed to the weaken of the molecular sieve function. The results indicate that the incorporation of few nanoparticles into larch-based carbon membranes can improve molecular sieve function.Graphical abstractNi-incorporated larch-based carbon membranes have been synthesized by introducing the Ni(NO{sub 3}){sub 2} into the liquefied larch. The porous structure can be tailored by the amount of Ni(NO{sub 3}){sub 2}, and the Ni and NiO nanoparticles incorporated in the carbon frameworks. The Ni-incorporated carbon membranes with largest pores possess highest gas permeation and gas permseparation.

  17. Structural and Spectroscopic Aspects of Schiff Base Metal Complexes of Cobalt(II, Nickel(II and Copper(II

    Directory of Open Access Journals (Sweden)

    B.K. Rai

    2014-09-01

    Full Text Available The complexes of Co(II, Ni(II and Cu(II with Schiff base 2-butyl thioquinazoline 4(3H thiosemicarbazone were synthesized. The general formulae of the complexes are of the type {M(L2X2], L=2 – butyl thioquinazoline 4(3H thiosemicarbazone; x = Cl-, Br-, I- and NO3-. Elemental analyses and spectral (IR, electronic studies of the synthesized complexes suggest the presence of octahedral, environment around the central metal ion. These complexes were also subjected to study their antimicrobial screening against, Gram positive bacteria Candida albicans and gram negative bacteria Escherichia coli by disc diffusion technique.

  18. Preparation, glass forming ability, crystallization and deformation of (zirconium, hafnium)-copper-nickel-aluminum-titanium-based bulk metallic glasses

    Science.gov (United States)

    Gu, Xiaofeng

    Multicomponent Zr-based bulk metallic glasses are the most promising metallic glass forming systems. They exhibit great glass forming ability and fascinating mechanical properties, and thus are considered as potential structural materials. One potential application is that they could be replacements of the depleted uranium for making kinetic energy armor-piercing projectiles, but the density of existing Zr-based alloys is too low for this application. Based on the chemical and crystallographic similarities between Zr and Hf, we have developed two series of bulk metallic glasses with compositions of (HfxZr1-x) 52.5Cu17.9Ni14.6Al10Ti5 and (HfxZr1-x) 57Cu20Ni8Al10Ti5 ( x = 0--1) by gradually replacing Zr by Hf. Remarkably increased density and improved mechanical properties have been achieved in these alloys. In these glasses, Hf and Zr play an interchangeable role in determining the short range order. Although the glass forming ability decreases continuously with Hf addition, most of these alloys remain bulk glass-forming. Recently, nanocomposites produced from bulk metallic glasses have attracted wide attention due to improved mechanical properties. However, their crystalline microstructure (the grain size and the crystalline volume fraction) has to be optimized. We have investigated crystallization of (Zr, Hf)-based bulk metallic glasses, including the composition dependence of crystallization paths and crystallization mechanisms. Our results indicate that the formation of high number density nanocomposites from bulk metallic glasses can be attributed to easy nucleation and slowing-down growth processes, while the multistage crystallization behavior makes it more convenient to control the microstructure evolution. Metallic glasses are known to exhibit unique plastic deformation behavior. At low temperature and high stress, plastic flow is localized in narrow shear bands. Macroscopic investigations of shear bands (e.g., chemical etching) suggest that the internal

  19. Elaboration, physical and electrochemical characterizations of CO tolerant PEMFC anode materials. Study of platinum-molybdenum and platinum-tungsten alloys and composites; Elaborations et caracterisations electrochimiques et physiques de materiaux d'anode de PEMFC peu sensibles a l'empoisonnement par CO: etude d'alliages et de composites a base de platine-molybdene et de platine-tungstene

    Energy Technology Data Exchange (ETDEWEB)

    Peyrelade, E.

    2005-06-15

    PEMFC development is hindered by the CO poisoning ability of the anode platinum catalyst. It has been previously shown that the oxidation potential of carbon monoxide adsorbed on the platinum atoms can be lowered using specific Pt based catalysts, either metallic alloys or composites. The objective is then to realize a catalyst for which the CO oxidation is compatible with the working potential of a PEMFC anode. In our approach, to enhance the CO tolerance of platinum based catalyst supported on carbon, we studied platinum-tungsten and platinum-molybdenum alloys and platinum-metal oxide materials (Pt-WO{sub x} and Pt-MoO{sub x}). The platinum based alloys demonstrate a small effect of the second metal towards the oxidation of carbon monoxide. The platinum composites show a better tolerance to carbon monoxide. Electrochemical studies on both Pt-MoO{sub x} and Pt-WO{sub x} demonstrate the ability of the metal-oxides to promote the ability of Pt to oxidize CO at low potentials. However, chrono-amperometric tests reveal a bigger influence of the tungsten oxide. Complex chemistry reactions on the molybdenum oxide surface make it more difficult to observe. (author)

  20. Modeling and optimization of laser beam percussion drilling of nickel-based superalloy sheet using Nd: YAG laser

    Science.gov (United States)

    Mishra, Sanjay; Yadava, Vinod

    2013-06-01

    The creation of small diameter holes in thin sheets (Drilling (LBPD) process. First, a 2D axisymmetric FEM-based thermal model for LBPD has been developed incorporating temperature-dependent thermal properties, optical properties and phase change phenomena of the sheet material. The developed FEM-based thermal model is validated with self-conducted experimental results in terms of hole taper which is further used to generate adequate input and output data for training and testing of the ANN model. Gray Relational Analysis (GRA) coupled with Principal Component Analysis (PCA) has been effectively used for the multi-objective optimization of the LBPD process utilizing the data predicted by the trained ANN model. The developed ANN model has been used to predict the performance characteristics of the LBPD process. The results predicted by the ANN model show that with the increase in pulse width and peak power the hole taper, material removal rate (MRR) and heat-affected zone (HAZ) increases. The acquired combination of optimal process variables produce a hole with good integral quality, i.e., a reduction of hole taper by 32.1%, increase of material removal rate by 28.9% and reduction of extent of HAZ by 4.5%.

  1. Influence of the brazing parameters on microstructure and mechanical properties of brazed joints of Hastelloy B2 nickel base alloy; Influencia de los parametros de soldeo fuerte en la microestructura y propiedades mecanicas de la union de la aleacion base niquel Hastelloy B2

    Energy Technology Data Exchange (ETDEWEB)

    Sotelo, J. C.; Gonzalez, M.; Porto, E.

    2014-07-01

    A study of the high vacuum brazing process of solid solution strengthened Hastelloy B2 nickel alloy has been done. A first stage of research has focused on the selection of the most appropriate brazing filler metal to the base material and vacuum furnace brazing process. The influence of welding parameters on joint microstructure constituents, relating the microstructure of the joint to its mechanical properties, has been evaluated. Two gaps of 50 and 200 micrometers, and two dwell times at brazing temperature of 10 and 90 minutes were studied. The braze joint mainly consists of the nickel rich matrix, nickel silicide and ternary compounds. Finally, the results of this study have shown the high bond strength for small gaps and increased dwell times of 90 minutes. (Author)

  2. CO2 Reforming of CH4 over Nickel and Cobalt Catalysts Prepared from La-Based Perovskite Precursors

    Institute of Scientific and Technical Information of China (English)

    Jianjun Guo; Hui Lou; Yinghong Zhu; Xiaoming Zheng

    2003-01-01

    Four perovskite-type complex oxides (LaNiO3, La2NiO4, LaCoO3 and La2CoO4) were suc-cessfully prepared using two sol-gel methods, the Pechini method (PC) and the citric acid complexingmethod (CC). The catalysts were characterized by XRD and TPR. After reduction, the activity of thecatalysts in the CO2 reforming of methane was tested. Ni-based catalysts from La2NiO4 precursors werethe most active and stable catalyst after calcination above 850 ℃, which gave a methane conversion of0.025 mmol/(g@s) for those prepared by the PC method and 0.020 mmol/(g.s) by the CC method. Itwas proposed that the well-defined structure and lower reducibility is responsible for the unusual catalyticbehavior observed over the pre-reduced La2NiO4 catalyst.

  3. Modeling Long-term Creep Performance for Welded Nickel-base Superalloy Structures for Power Generation Systems

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Chen

    2015-01-01

    We report here a constitutive model for predicting long-term creep strain evolution in’ strengthened Ni-base superalloys. Dislocation climb-bypassing’, typical in intermediate’ volume fraction (~20%) alloys, is considered as the primary deformation mechanism. Dislocation shearing’ to anti-phase boundary (APB) faults and diffusional creep are also considered for high-stress and high-temperature low-stress conditions, respectively. Additional damage mechanism is taken into account for rapid increase in tertiary creep strain. The model has been applied to Alloy 282, and calibrated in a temperature range of 1375-1450°F, and stress range of 15-45ksi. The model parameters and a MATLAB code are provided. This report is prepared by Monica Soare and Chen Shen at GE Global Research. Technical discussions with Dr. Vito Cedro are greatly appreciated. This work was supported by DOE program DE-FE0005859

  4. Oxidation behavior of nickel-base superalloys and High Strength Low Alloy (HSLA) steels at elevated temperatures

    Science.gov (United States)

    Talekar, Anjali S.

    Alloy C-22 (UNS N06022) and High Strength Low Alloy (HSLA) steels are candidate materials for use in outer layer of waste storage packages and as rock bolts in the underground roof supports at Yucca Mountain nuclear waste repository respectively. Oxidation kinetics of three Ni-base Superalloys and two HSLA Steels, Split Set Friction Rock Stabilizers (SS-46) and Swellex Mn-24, have been determined by isothermal high temperature continuous measurement thermogravimetry at temperatures ranging between 600°C to 1100°C in pure oxygen atmosphere for predetermined periods of exposures (48 hours for the Superalloys and 100 hours for HSLA steels). The two other Ni-base Superalloys selected were Alloy-263 (UNS N07263) and Alloy-282. These are similar in their Cr composition to Alloy C-22 and have variations in the contents of other alloying elements namely Co and Mo. The alloys were selected for comparison of their oxidation resistance with C-22 as a baseline material. All three Superalloys are known chromia formers. All the superalloys were evaluated for determining their kinetic parameters and the activation energies for the superalloys were also calculated. The activation energy for the parabolic regime of Alloy-282 is found to be 232 kJ/mol. The slope of the curves on a plot of kp as a function of (1/T) show Alloy-282 to have better oxidation resistance up to 980°C and thereafter the rate constants are similar for all three alloys, but when activation energies over the whole temperature range are calculated, Alloy-263 shows the best average oxidation resistance. Surface characterization by means of microscopy as well as X-ray photoelectron spectroscopy showed the nature of oxides formed. Based on the kinetics and the characterization, proposed mechanisms for oxidation of these alloys at high temperatures are put forth. Temperature modulated thermogravimetry was used for studies on HSLA steels. The imposed sinusoidal temperature modulations on the isothermal temperature

  5. Joining of SiC Fiber-Bonded Ceramics using Silver, Copper, Nickel, Palladium, and Silicon-Based Alloy Interlayers

    Energy Technology Data Exchange (ETDEWEB)

    Asthana, Rajiv [University of Wisconsin-Stout, Menomonie; Singh, Mrityunjay [NASA-Glenn Research Center, Cleveland; Lin, Hua-Tay [ORNL; Matsunaga, Kenji [Ube Industries, Ltd.; Ishikawa, Toshihiro [Ube Industries, Ltd.

    2013-01-01

    SiC fiber-bonded ceramics, SA-Tyrannohex, (SA-THX) with perpendicular and parallel fiber orientations were brazed using Ag-, Ni- and Pd-base brazes, and four Si X (X: Ti, Cr, Y, Ta) eutectics. Outcomes were variable, ranging from bonded joints through partially bonded to un-bonded joints. Prominent Ti- and Si-rich interfaces developed with Cusil-ABA, Ticusil, and Copper-ABA and Ni- and Si-rich layers with MBF-20. Stress rupture tests at 650 and 750 C on Cusil-ABA-bonded joints revealed a temperature-dependent behavior for the perpendicular joints but not for the parallel joints with failure occurring at brazed interface. Higher-use temperatures can be targeted with eutectic Si Ti and Si Cr alloys.

  6. Nickel Excretion in Urine after Oral Administration

    DEFF Research Database (Denmark)

    Menne, T.; Mikkelsen, H. I.; Solgaard, Per Bent

    1978-01-01

    In recent years the importance of internal exposure to nickel in patients with recurrent hand eczema and nickel allergy has become evident. The present study was performed in order to investigate the value of urinary nickel determinations as an index of oral nickel intake. After oral administration...... of 5.6 mg nickel (as the sulfate), increased nickel excretion was found over the following 2-3 days. We conclude that consecutive urinary nickel determinations are able to disclose variations in oral intake of nickel....

  7. Production of Al-Co-Ni Ternary Alloys by the SHS Method for Use in Nickel Based Superalloys Manufacturing

    Science.gov (United States)

    Alkan, Murat; Sonmez, M. Seref; Derin, Bora; Yücel, Onuralp; Andreev, Dmitrii E.; Sanin, Vladimir N.; Yukhvid, Vladimir I.

    2015-05-01

    In this study, Al-Co-Ni ternary alloys were synthesized, in order to obtain low-cost starting material for Ni-based superalloy production, by a self-propagating high temperature synthesis (SHS) both under normal gravity conditions (a = 9.81 m/s2) and under high gravity conditions (up to 1000 g-force) by using a centrifugal machine. The mixture of Co3O4-NiO powder were reduced by Al powder for the production of SHS alloys with the estimated compositions of 5-10 mass% Al, 20-65 mass% Co, 25-75 mass% Ni. The effect of green mixture compositions and centrifugal overload on combustion temperature, alloy/slag separations, chemical composition and microstructure of final alloys were investigated. The chemical analysis results showed that production of SHS alloys were achieved by having up to 86.12% of Co and 92.32% of Ni recoveries. The highest metal recovery value was obtained in SHS alloy with the estimated composition of 10%Al-65%Co-25%Ni by the addition of 20% Al2O3 into the green mixture. The metal/slag separation efficiency increased by increasing the centrifugal overload.

  8. Determination of solute site occupancies within γ' precipitates in nickel-base superalloys via orientation-specific atom probe tomography.

    Science.gov (United States)

    Meher, S; Rojhirunsakool, T; Nandwana, P; Tiley, J; Banerjee, R

    2015-12-01

    The analytical limitations in atom probe tomography such as resolving a desired set of atomic planes, for solving complex materials science problems, have been overcome by employing a well-developed unique and reproducible crystallographic technique, involving synergetic coupling of orientation microscopy with atom probe tomography. The crystallographic information in atom probe reconstructions has been utilized to determine the solute site occupancies in Ni-Al-Cr based superalloys accurately. The structural information in atom probe reveals that both Al and Cr occupy the same sub-lattice within the L12-ordered γ' precipitates to form Ni3(Al,Cr) precipitates in a Ni-14Al-7Cr (at%) alloy. Interestingly, the addition of Co, which is a solid solution strengthener, to a Ni-14Al-7Cr alloy results in the partial reversal of Al site occupancy within γ' precipitates to form (Ni,Al)3(Al,Cr,Co) precipitates. This unique evidence of reversal of Al site occupancy, resulting from the introduction of other solutes within the ordered structures, gives insights into the relative energetics of different sub-lattice sites when occupied by different solutes.

  9. Oxidation behavior and mechanism of powder metallurgy Rene95 nickel based superalloy between 800 and 1000 deg. C

    International Nuclear Information System (INIS)

    The oxidation behaviors of powder metallurgy (PM) Rene95 Ni-based superalloy in the temperature range of 800-1000 deg. C are investigated in air by virtue of isothermal oxidation testing, X-ray diffraction, scanning electron microscopy and energy dispersive X-ray spectroscopy. The results show that the oxidation kinetics follows a square power law as the time extends at each temperature. The oxidation layers are detected to be composed of Cr2O3, TiO2 and a small amount of NiCr2O4. The cross-sectional morphologies indicate that the oxidation layer consists of three parts: Cr-rich oxide layer, Cr and Ti duplex oxide layer, and oxidation affected zone. Theoretical analyses of oxidation kinetics and thicknesses of oxidation layers confirm that the activation energy of oxidation of PM Rene95 superalloy is 165.32 kJ mol-1 and the oxidation process is controlled by diffusions of oxygen, Cr, and Ti. Accordingly, a diffusion-controlled mechanism is suggested to understand the oxidation behaviors of PM Rene95 superalloy at elevated temperatures.

  10. Mechanisms of oxide layer formation and destruction on a chromia former nickel base alloy in HTR environment

    International Nuclear Information System (INIS)

    Haynes 230 alloy which contains 22 wt.% chromium could be a promising candidate material for structures and heat exchangers (maximum operating temperature: 850-950 C) in Very High Temperature Reactors (VHTR). The feasibility demonstration involves to valid its corrosion resistance in the reactor specific environment namely impure helium. The alloys surface reactivity was investigated at temperatures between 850 and 1000 C. We especially focused on the influence of different parameters such as concentrations of impurities in the gas phase (carbon monoxide and methane, water vapour/hydrogen ratio), alloy composition (activities of Cr and C, alloying element contents) and temperature. Two main behaviours have been revealed: the formation of a Cr/Mn rich oxide layer at 900 C and its following reduction at higher temperatures. At 900 C, the water vapour is the main oxidizing gas. However in the initial times, the carbon monoxide reacts at the metal/oxide interface which involves a gaseous transport through the scale; CO mainly oxidizes the minor alloying elements aluminium and silicon. Above a critical temperature TA, the carbon in solution in the alloy reduces chromia. To ascribe the scale destruction, a model is proposed based on thermodynamic interfacial data for the alloy, oxide layer morphology and carbon monoxide partial pressure in helium; the model is then validated regarding experimental results and observations. (author)

  11. Development of rapidly quenched nickel-based non-boron filler metals for brazing corrosion resistant steels

    Science.gov (United States)

    Ivannikov, A.; Kalin, B.; Suchkov, A.; Penyaz, M.; Yurlova, M.

    2016-04-01

    Corrosion-resistant steels are stably applied in modern rocket and nuclear technology. Creating of permanent joints of these steels is a difficult task that can be solved by means of welding or brazing. Recently, the use rapidly quenched boron-containing filler metals is perspective. However, the use of such alloys leads to the formation of brittle borides in brazing zone, which degrades the corrosion resistance and mechanical properties of the compounds. Therefore, the development of non-boron alloys for brazing stainless steels is important task. The study of binary systems Ni-Be and Ni-Si revealed the perspective of replacing boron in Ni-based filler metals by beryllium, so there was the objective of studying of phase equilibrium in the system Ni-Be-Si. The alloys of the Ni-Si-Be with different contents of Si and Be are considered in this paper. The presence of two low-melting components is revealed during of their studying by methods of metallography analysis and DTA. Microhardness is measured and X-ray diffraction analysis is conducted for a number of alloys of Ni-Si-Be. The compositions are developed on the basis of these data. Rapidly quenched brazing alloys can be prepared from these compositions, and they are suitable for high temperature brazing of steels.

  12. Removal of nickel from spent electroless nickel-plating bath with nickel foam cathode

    Institute of Scientific and Technical Information of China (English)

    于秀娟; 郑彤; 魏杰; 周定

    2002-01-01

    The electrochemical method was used to remove nickel ion from spent electroless nickel plating bath(pH = 5.3). An electrolytic cell was composed of a porous nickel foam cathode and an inert RuO2/Ti anode.Nickel ions were reduced and deposited on the surface of the nickel foam cathode. The effect of current density(i), linear velocity of wastewater (v), gap between cathode and anode (dc/A) and reaction time (t) on nickelremoval rate and current efficiency were studied. As reaction time prolonged, nickel removal rate increasedwhile current efficiency decreased. And larger v and smaller dc/A can enhance nickel removal rate and increasecurrent efficiency by promoting mass transfer and dropping concentration polarization. The effect of current den-sity on nickel removal by electrochemistry was related to other parameters. After three hours' electrolysis withi = 1.0 A/dm2, v = 18.5 cm/min and dc/A = 0. 5 cm, nickel removal rate and current efficiency reached85.6% and 29. 1%, respectively.

  13. 镍基及镍合金纳米复合电刷镀的研究进展%Research Progress of Nano Composite Electron-brush Plating Coating Based on Nickel and Its Alloys

    Institute of Scientific and Technical Information of China (English)

    徐立鹏; 包春江

    2015-01-01

    镍基及镍合金纳米复合刷镀层因具有优异的耐磨损、耐高温、耐腐蚀性能,已成为纳米复合电刷镀技术的主攻方向,受到国内外的广泛关注。综述了近年来,镍及镍钨合金、镍钴合金、镍铁合金、镍钼合金纳米复合刷镀层的研究现状。指出目前纳米复合电刷镀技术研究的局限是镀层基质偏重镍基,镀液所添纳米颗粒种类有限,镀层所含纳米颗粒单一、复合量低,镀层性能提升空间有限。纳米颗粒的种类、含量、尺寸与纳米颗粒硬质点强化效应的定量关系以及基于电刷镀工艺特点的复合电沉积机理,研究进展缓慢,是今后纳米复合电刷镀研究的难点。镍合金纳米复合刷镀层、多粒子纳米复合刷镀层、特殊功能纳米复合刷镀层、宽范围纳米颗粒复合量刷镀层的研究,将会赋予人们控制材料性能更大的主动性,是未来纳米复合电刷镀研究的重要方向。%ABSTRACT:Nano composite brush plating coating based on nickel and its alloy, with its excellent resistance to wear, high tem-perature, and corrosion, has become the main research topic of nano composite brush plating technology, and attracted considera-ble worldwide attention. In this paper, research progress in coating with nickel and nickel-tungsten alloy, nickel-cobalt alloy, nick-el-molybdenum alloy, nickel-iron alloy was reviewed. The paper pointed out that the limitation of the current studies on nano com-posite brush plating coating included partiality on nickel base, limited type of nano particles in the plating solution, sole nano parti-cles contained in the coating, and low composite volume, little improvement of the coating performance. The difficulties in future research will be the quantitative relationship between the nano particle types, content, size and the hard-strengthening effect of nano particles, and the deposition mechanism of the composite in electron brush

  14. Extraction-spectrophotometric determination of vanadium in stainless steel and nickel-base alloys with N-benzoyl-N-phenylhydroxylamine

    International Nuclear Information System (INIS)

    A simple, rapid, and accurate extraction-spectrophotometric methods has been developed for the determination of vanadium in stainless steel and Ni-base alloys. The procedure is as follows: Take 0.5 g of sample into a beaker and add 20 ml of aqua regia, then heat and dissolve it. Furthermore add 5 ml of perchloric acid, and heat until the sample is dissolved, and add 14 ml of sulfuric acid (1 + 1) and 5 ml of phosphoric acid. Continue heating untill fumes of sulfuric acid generate from it. Thereafter, transfer it with use of water into a polyethylene separating funnel, add 10 ml of hydrofluoric acid (46%) and dilute to 50 ml with water. Then, add 4 ml of iron (II) ammonium sulfate solution (10%) and mix it thoroughly. Allow to stand for two or three min, and add 10 ml of ammonium peroxy-sulfate solution (45%) and mix it thoroughly again. By this procedure vanadium is oxidized to vanadium (V) without any oxidation of chromium (III). Allow to stand for about five minutes. Then add exactly 20 ml of N-benzoyl-N-phenylhydroxylamine chloroform solution (0.1%) and shake it vigorously for two min. Then, determine vanadium by measuring absorbance at the wavelength of 530 nm against a chloroform reference. The interference of chromium can be eliminated by reduction to Cr (III) with iron (II) ammonium sulfate, while manganese and molybdenum do not interfere at 530 nm. In the determination of 100 μg vanadium, the following amounts of foreign ions are tolerated: Fe (III) and Ni 1 g, Cr (III) 500 mg, Al 200 mg, Mo (VI) 100 mg, Mn, Co (II), Ti (IV) and Nb (V) 50 mg, Si 20 mg, Cu 10 mg, Ta (V) and W (VI) 5 mg. (author)

  15. A study on the role of grain boundary engineering in promoting high-cycle fatigue resistance and improving reliability in nickel base superalloys for propulsion systems

    Science.gov (United States)

    Gao, Yong

    High-cycle fatigue, involving the premature initiation and/or rapid propagation of small cracks to failure due to high-frequency (vibratory) loading, remains the principal cause of failures in military gas-turbine propulsion systems. The objective of this study is to examine whether the resistance to high-cycle fatigue failures can be enhanced by grain-boundary engineering, i.e., through the modification of the spatial distribution and topology of the grain boundaries in the microstructure. While grain boundary engineering has been used to obtain significant improvements in intergranular corrosion and cracking, creep and cavitation behavior, toughness and plasticity, cold-work embrittlement, and weldability, only very limited, but positive, results exist for fatigue. Accordingly, using a commercial polycrystalline nickel base gamma/gamma' superalloy, ME3, as a typical engine disk material, sequential thermomechanical processing, involving alternate cycles of strain and annealing, is used to (i) modify the proportion of special grain boundaries, and (ii) interrupt the connectivity of the random boundaries in the grain boundary network. The processed microstructures are then subjected to fracture-mechanics based high cycle fatigue testing to evaluate how the crack initiation and small- and large-crack growth properties are affected and to examine how the altered grain boundary population and connectivity can influence growth rates and overall lifetimes. The effect of such grain-boundary engineering on the fatigue-crack-propagation behavior of large (˜8 to 20 mm), through-thickness cracks at 25, 700, and 800°C was examined. Although there was little influence of an increased special boundary fraction at ambient temperatures, the resistance to near-threshold crack growth was definitively improved at elevated temperatures, with fatigue threshold-stress intensities some 10 to 20% higher than at 25°C, concomitant with a lower proportion (˜20%) of intergranular

  16. Nickel-Containing Alloys for Medical Application Obtained by Methods of Mechanochemistry and Powder Metallurgy

    OpenAIRE

    Radev, D. D.

    2012-01-01

    The methods of mechanochemistry, in combination with cold pressing and pressureless sintering, were used to obtain the most popular nickel-based and nickel-containing alloys used in dentistry and implantology. It was shown that the intense mechanical treatment of Ni, Ti, and Cr powders used as reagents, and the application of the above-mentioned simple powder metallurgical technique for densification allows obtaining NiCr and NiTi alloys with controlled structural properties. The nickel-based...

  17. Performance of lightweight nickel electrodes

    Science.gov (United States)

    Britton, Doris L.

    1988-01-01

    The NASA Lewis Research Center is currently developing nickel electrodes for nickel-hydrogen (Ni-H2) batteries. These electrodes are lighter in weight and have higher energy densities than the heavier state-of-the-art (SOA) sintered nickel electrodes. In the present approach, lightweight materials or plaques are used as conductive supports for the nickel hydroxide active material. These plaques (fiber and felt, nickel plated plastic and graphite) are commercial products that are fabricated into nickel electrodes by electrochemically impregnating them with active material. Evaluation is performed in half cells structured in the bipolar configuration. Initial performance tests include capacity measurements at five discharge levels, C/2, 1.0C, 1.37C, 2.0C and 2.74C. The electrodes that pass the initial tests are life cycle tested in a low earth orbit regime at 80 percent depth of discharge. Different formulations of nickel fiber materials obtained from several manufacturers are currently being tested as possible candidates for nickel electrodes. One particular lightweight fiber mat electrode has accumulated over 3000 cycles to date, with stable capacity and voltage. Life and performance data of this electrode were investigated and presented. Good dimensional stability and active material adherence have been demonstrated in electrodes made from this lightweight plaque.

  18. Étude micromécanique de la disparition du seuil de fissuration par fatigue d'un alliage de titane biphasé à fort K_{max}

    Science.gov (United States)

    Mignot, F.; Doquet, V.; Sarrazin-Baudoux, C.; Petit, J.

    2003-03-01

    L'alliage Ti6246 présente, lors d'essais de fissuration par fatigue à K_{max} constant et ΔK décroissant un comportement atypique : lorsque K_{max}ge 0.7KIC, on observe, sous air comme sous vide, au lieu du seuil attendu, un régime de propagation à vitesse constante, dix fois plus élevée à l'ambiante qu'à 500^{circ}C. Le fluage, qui se manifeste dès l'ambiante dans cet alliage semble jouer un rôle dans ce phénomène. Toutefois, des analyses par spectrométrie de masse d'ions secondaires font apparaître une sur-concentration en hydrogène au voisinage d'une fissure développée dans le régime anormal. Des essais de fissuration, traction et fluage sont donc entrepris sur le matériau brut, appauvri ou enrichi en hydrogène, pour partie dans la chambre d'un microscope électronique à balayage, dans le but d'explorer ce phénomène. On constate qu'un enrichissement en hydrogène augmente la ductilité du matériau et sa tendance au fluage à l'ambiante et un enrichissement plus prononcé la diminue.

  19. Lifetime assessment of thick-walled components made of nickel-base alloys under near-service loading conditions; Lebensdauerbewertung dickwandiger Bauteile aus Nickelbasislegierungen unter betriebsnahen Beanspruchungen

    Energy Technology Data Exchange (ETDEWEB)

    Hueggenberg, Daniel

    2015-11-06

    Until 2050 the renewable energies should provide 80% of the power in Germany according to Renewable Energy law. Due to that reason the conventional power plants are not used for base load, but rather for the supply of average and peak load. The change of the operating mode leads to shorter times at stationary temperatures and the number of faster start-ups/shut-downs of the power plants will increase. As a result of this the components are exposed to an interacting load of creep and fatigue which reduces the lifetimes. The aim of this thesis is the development and verification of a lifetime assessment procedure for components made of the nickel-base alloys Alloy 617 mod. and Alloy 263 under creep fatigue loading conditions based on numerical phenomenological models and on the approaches of different standards/recommendations. The focus lies on two components of the high temperature material test rig II (HWT II), a header made of Alloy 617 mod. and Alloy 263 as well as a formed part made of Alloy 617 mod. For the basis characterization of the HWT II melts, specimens of the Alloy 617 mod. and Alloy 263 are tested in uniaxial tensile tests, (creep-)fatigue tests, creep tests and charpy tests in a temperature range between 20 C and 725 C. From the comparisons of the test results and the material specifications respectively the results of the projects COORETEC DE4, MARCKO DE2 and MARCKO700 no deviations were obvious for both materials with the exception of the creep test results with Alloy 617 mod. material. The creep tests with Alloy 617 mod. material of the HWT II melt show differences regarding the deformation and damage behavior. In addition to the basis characterization tests some complex lab tests for the characterization of the material behavior under creep-fatigue and multiaxial loading conditions were conducted. The developments of the microstructure, the precipitations as well as the structure of dislocations are investigated in the light optical microscope

  20. Material properties in turbine blades of nickel-base alloy IN792 after long operating time; Materialegenskaper hos turbinskovlar av nickelbaslegeringen IN792 efter laang drifttid

    Energy Technology Data Exchange (ETDEWEB)

    Karlsson, Fredrik [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-01-01

    Research on nickel-base alloys almost always includes mechanical testing of new material in order to ensure sufficient lifetime for the intended application. Metallographic examinations of service exposed components are sometimes performed but there are rarely any mechanical testing done in order to verify the assumptions made from the changes of in the microstructure that are observed. The testing presented in the report is aimed at observing the difference in mechanical properties for the material IN792 after it has been service exposed in a gas turbine for 60,000 operating hours at temperatures and stresses up to 780 deg C and 220 MPa. To try to couple changes of mechanical properties to the change of the microstructure, a metallographic examination was performed on both new and service exposed material. The two most significant changes in the microstructure was the overall formation of continuous bands of Cr{sub 23}C{sub 6}-carbides in the grain boundaries and formation of {sigma}-phase in the area close to the surface of the service exposed material. The results from the mechanical testing were probably not influenced of the formation of {sigma}-phase since the test bars weren't taken in areas where {sigma}-phase had formed. The mechanical testing showed that the impact toughness in service exposed material has been reduced by 30-60 % in the temperature interval 20-800 deg C and that the ductility of the material has been reduced approximately 20 % at room temperature and 30-50 % at service temperature. The reduction is assumed to be related to the Cr{sub 23}C{sub 6}-carbide formation in the grain boundaries. An increase of the stress at 0,02 % inelastic strain with approximately 10 % was observed at room temperature after service exposure and a reduction of the same stress with 20 % was seen at service temperature. The difference in stress at 0,2 % inelastic strain was significantly less. The rupture stress was unchanged except in the test bars taken

  1. Effect of a supersolvus heat treatment on the microstructure and mechanical properties of a powder metallurgy processed nickel-base superalloy

    Science.gov (United States)

    Stolz, Darryl Slade

    Powder Metallurgy (P/M) processed nickel-base superalloys are used as turbine disk materials in jet engines. The P/M processing results in a homogenous microstructure. Large amounts of strengthening elements can be incorporated into the chemistry of these P/M alloys. In addition, the ability to produce near net-shaped parts with powder consolidation may offer the potential for large cost savings. However, the fatigue properties of P/M superalloys in the as-consolidated form have suffered because of the defect sensitivity of the as-consolidated microstructure. Expensive, thermomechanical steps are necessary to break down defects, so that the P/M parts can be considered defect-tolerant. As a result, the true potential cost savings for using P/M superalloys in turbines have never been realized. This program was undertaken to examine the potential for utilizing an alternate heat treatment with P/M Alloy 720LI to generate a potentially defect-tolerant microstructure. This heat treatment had a soak above the gamma' solvus temperature followed by a controlled cool through the solvus. This produced gamma grains with a regular array of large dendritic-shaped secondary gamma' within the grains. Mechanical testing was carried out to fully evaluate the effect of this alternate heat treatment on the mechanical properties of Alloy 720LI. The standard heat treatment had longer lifetimes at the lower stress range conditions during high cycle fatigue; however, the alternate heat treatment was superior at the highest stress range. Fracture analysis suggests that this is due to the grain size difference. During tensile testing, the standard heat treatment had higher yield and ultimate strengths but lower ductility than the alternate heat treatment. This is thought to be due to the larger amounts of tertiary gamma ' present in the microstructure produced by the standard heat treatment. Finally, the standard heat treatment had longer creep lifetimes at the lowest test temperature. The

  2. Phase-contrast x-ray imaging of microstructure and fatigue-crack propagation in single-crystal nickel-base superalloys

    Science.gov (United States)

    Husseini, Naji Sami

    Single-crystal nickel-base superalloys are ubiquitous in demanding turbine-blade applications, and they owe their remarkable resilience to their dendritic, hierarchical microstructure and complex composition. During normal operations, they endure rapid low-stress vibrations that may initiate fatigue cracks. This failure mode in the very high-cycle regime is poorly understood, in part due to inadequate testing and diagnostic equipment. Phase-contrast imaging with coherent synchrotron x rays, however, is an emergent technique ideally suited for dynamic processes such as crack initiation and propagation. A specially designed portable ultrasonic-fatigue apparatus, coupled with x-ray radiography, allows real-time, in situ imaging while simulating service conditions. Three contrast mechanisms - absorption, diffraction, and phase contrast - span the immense breadth of microstructural features in superalloys. Absorption contrast is sensitive to composition and crack displacements, and diffraction contrast illuminates dislocation aggregates and crystallographic misorientations. Phase contrast enhances electron-density gradients and is particularly useful for fatigue-crack studies, sensitive to internal crack tips and openings less than one micrometer. Superalloy samples were imaged without external stresses to study microstructure and mosaicity. Maps of rhenium and tungsten concentrations revealed strong segregation to the center of dendrites, as manifested by absorption contrast. Though nominally single crystals, dendrites were misoriented from the bulk by a few degrees, as revealed by diffraction contrast. For dynamic studies of cyclic fatigue, superalloys were mounted in the portable ultrasonic-fatigue apparatus, subjected to a mean tensile stress of ˜50-150 MPa, and cycled in tension to initiate and propagate fatigue cracks. Radiographs were recorded every thousand cycles over the multimillion-cycle lifetime to measure micron-scale crack growth. Crack openings were

  3. Separating the Influence of Environment from Stress Relaxation Effects on Dwell Fatigue Crack Growth in a Nickel-Base Disk Alloy

    Science.gov (United States)

    Telesman, J.; Gabb, T. P.; Ghosn, L. J.

    2016-01-01

    Both environmental embrittlement and crack tip visco-plastic stress relaxation play a significant role in determining the dwell fatigue crack growth (DFCG) resistance of nickel-based disk superalloys. In the current study performed on the Low Solvus High Refractory (LSHR) disk alloy, the influence of these two mechanisms were separated so that the effects of each could be quantified and modeled. Seven different microstructural variations of LSHR were produced by controlling the cooling rate and the subsequent aging and thermal exposure heat treatments. Through cyclic fatigue crack growth testing performed both in air and vacuum, it was established that four out of the seven LSHR heat treatments evaluated, possessed similar intrinsic environmental resistance to cyclic crack growth. For these four heat treatments, it was further shown that the large differences in dwell crack growth behavior which still persisted, were related to their measured stress relaxation behavior. The apparent differences in their dwell crack growth resistance were attributed to the inability of the standard linear elastic fracture mechanics (LEFM) stress intensity parameter to account for visco-plastic behavior. Crack tip stress relaxation controls the magnitude of the remaining local tensile stresses which are directly related to the measured dwell crack growth rates. It was hypothesized that the environmentally weakened grain boundary crack tip regions fail during the dwells when their strength is exceeded by the remaining local crack tip tensile stresses. It was shown that the classical creep crack growth mechanisms such as grain boundary sliding did not contribute to crack growth, but the local visco-plastic behavior still plays a very significant role by determining the crack tip tensile stress field which controls the dwell crack growth behavior. To account for the influence of the visco-plastic behavior on the crack tip stress field, an empirical modification to the LEFM stress

  4. Thin Film Synthesis of Nickel Containing Compounds

    OpenAIRE

    Lindahl, Erik

    2009-01-01

    Most electrical, magnetic or optical devices are today based on several, usually extremely thin layers of different materials.  In this thesis chemical synthesis processes have been developed for growth of less stable and metastable layers, and even multilayers, of nickel containing compounds. A chemical vapor deposition (CVD) method for deposition of metastable Ni3N has been developed.  The deposition process employs ammonia as nitrogen precursor. An atomic layer deposition (ALD) process for...

  5. The reactions of magnesium and its alloys with moist gases at high temperatures; Les reactions du magnesium et de ses alliages avec les gaz humides aux temperatures elevees

    Energy Technology Data Exchange (ETDEWEB)

    Darras, R. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1963-02-15

    The kinetics and mechanisms of the reaction of pure or low alloyed magnesium with various gas saturated by water vapor: oxygen, argon, nitrogen, air, carbon dioxide, have been studied and compared in the temperature range 350-600 deg C. After picturing the large chemical reactivity of magnesium surface, the more or less properties of the oxide film, always made of magnesia, have been shown depending on the nature of the gas carrying water vapor; in fact, metal sublimation occurs the more easily as the surrounding atmosphere is less oxidizing. Moreover, an activation energy change is systematic, but at a temperature which depends also on the latter. In the case of the alloys, the linear oxidation rate is generally obtained only after short induction periods, parabolic in nature. Two possibilities of corrosion inhibition of magnesium by water vapor are then demonstrated and explained: either by a partial superficial fluoridation, or when the carrier gas is carbon dioxide. Also, the extreme conditions of oxidation were studied, that is the ignition processes that occur at a particular temperature in every gas mixture. Finally, it is tried to evolve the fundamental and practical significance of all the results. (author) [French] On a etudie et compare par voie thermogravimetrique, micrographique et radiocristallographique, les cinetiques et les mecanismes de reaction du magnesium et de certains de ses alliages avec diverses atmospheres saturees en vapeur d'eau: oxygene, argon, azote, air, gaz carbonique, dans un domaine de temperatures s'etendant de 350 a 600 deg C, Apres avoir illustre l'extreme sensibilite chimique de la surface du magnesium, on a tout d'abord montre que la valeur plus ou moins protectrice de la couche d'oxyde formee, pourtant toujours constituee de magnesie normale, depend de la nature du gaz porteur de la vapeur d'eau; en effet, la sublimation du metal intervient d'autant plus facilement que les atmospheres en

  6. Kinetic study of hydrogen-material interactions in nickel base alloy 600 and stainless steel 316L through coupled experimental and numerical analysis

    International Nuclear Information System (INIS)

    In France all of the nuclear power plant facilities in service today are pressurized water reactors (PWR). Some parts of the PWR in contact with the primary circuit medium, such as the steam generator tubes (fabricated in nickel base alloy A600) and some reactor core internal components (fabricated in stainless steel 316L), can fall victim to environmental degradation phenomena such as stress corrosion cracking (SCC). In the late 1950's, H. Coriou observed experimentally and predicted this type of cracking in alloys traditionally renowned for their SCC resistance (A600). Just some 20 to 30 years later his predictions became a reality. Since then, numerous studies have focused on the description and comprehension of the SCC phenomenon in primary water under reactor operating conditions. In view of reactor lifetime extension, it has become both critical and strategic to be capable of simulating SCC phenomenon in order to optimize construction materials, operating conditions, etc. and to understand the critical parameters in order to limit the damage done by SCC. This study focuses on the role hydrogen plays in SCC phenomenon and in particular H-material interactions. Hydrogen, from primary medium in the form of dissolved H gas or H from the water, can be absorbed by the alloy during the oxidation process taking place under reactor operating conditions. Once absorbed, hydrogen may be transported across the material, diffusing in the interstitial sites of the crystallographic structure and interacting with local defects, such as dislocations, precipitates, vacancies, etc. The presence of these [local defect] sites can slow the hydrogen transport and may provoke local H accumulation in the alloy. This accumulation could modify the local mechanical properties of the material and favor premature rupture. It is therefore essential to identify the nature of these H-material interactions, specifically the rate of H diffusion and hydrogen trapping kinetics at these

  7. Investigation of hydrogen evolution activity for the nickel, nickel-molybdenum nickel-graphite composite and nickel-reduced graphene oxide composite coatings

    Science.gov (United States)

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang

    2016-03-01

    The nickel, nickel-molybdenum alloy, nickel-graphite and nickel-reduced graphene oxide composite coatings were obtained by the electrodeposition technique from a nickel sulfate bath. Nanocrystalline molybdenum, graphite and reduced graphene oxide in nickel coatings promoted hydrogen evolution reaction in 0.5 M H2SO4 solution at room temperature. However, the nickel-reduced graphene oxide composite coating exhibited the highest electrocatalytic activity for the hydrogen evolution reaction in 0.5 M H2SO4 solution at room temperature. A large number of gaps between 'cauliflower' like grains could decrease effective area for hydrogen evolution reaction in slight amorphous nickel-molybdenum alloy. The synergistic effect between nickel and reduced graphene oxide promoted hydrogen evolution, moreover, refined grain in nickel-reduced graphene oxide composite coating and large specific surface of reduced graphene oxide also facilitated hydrogen evolution reaction.

  8. Emprego de catalisadores à base de níquel para homo- e copolimerização de estireno The use of nickel-based catalysts for homo-and copolymerization of styrene

    Directory of Open Access Journals (Sweden)

    Luis Carlos Ferreira Jr.

    2004-12-01

    Full Text Available This review deals with the homo- and copolymerization of styrene with nickel catalysts. The catalytic activity, polymer stereoregularity, polymer molecular weight and polydispersity are dependent upon nickel ligands and reaction parameters. Catalysts supported on silica, treated with methylaluminoxane (MAO, have shown higher stereospecificity and activity compared to homogeneous ones. The influence of these parameters is discussed focusing on the elucidation of some aspects of the polymerization mechanism.

  9. Improvement of nickel steels production technology

    International Nuclear Information System (INIS)

    Investigated was the adjustment of nickel content in the furnace bath during the smelting of 12-20KhN3A steels. Tests were carried out to study the rate of solution of nickel in molten metal on introduction of nickel into a furnace and a ladle. It was shown that after nickel is added, a holding of 14 or 15 min of a boiling bath is sufficient to fully dissolve nickel and distribute it uniformly throughout the molten metal

  10. Capacity fade in nickel cadmium and nickel hydrogen cells

    Science.gov (United States)

    Edgar, Tim; Hayden, Jeff; Pickett, David F.; Abrams-Blakemore, Bruce; Liptak, ED

    1993-01-01

    Research and operational experience with capacity fade in nickel cadmium and nickel hydrogen cells are summarized in outline form. The theoretical causes of capacity fade are reviewed and the role of cell storage, positive electrodes, and cobalt additives are addressed. Three examples of observed capacity fade are discussed: INTELSAT 5, INTELSAT 6, and an Explorer platform. Finally, prevention and recovery methods are addressed and the current status of Eagle Picher/Hughes research is discussed.

  11. Chemical Looping Pilot Plant Results Using a Nickel-Based Oxygen Carrier Résultats de l’expérimentation sur un pilote opérant en boucle chimique avec un matériau transporteur d’oxygène à base de nickel

    Directory of Open Access Journals (Sweden)

    Pröll T.

    2011-04-01

    Full Text Available A chemical looping pilot plant was designed, built and operated with a design fuel power of 120 kW (lower heating value, natural gas. The system consists of two Circulating Fluidized Bed (CFB reactors. Operating results are presented and evaluated for a highly reactive nickel-based oxygen carrier, total system inventory 65 kg. The performance in fuel conversion achieved is in the range of 99.8% (CH4 conversion and 92% (CO2 yield. In chemical looping reforming operation, it can be reported that thermodynamic equilibrium is reached in the fuel reactor and that all oxygen is absorbed in the air reactor as soon as the global stoichiometric air/fuel ratio is below 1 and the air reactor temperature is 900°C or more. Even though pure natural gas (98.6 vol.% CH4 without steam addition was fed to the fuel reactor, no carbon formation has been found as long as the global stoichiometric air/fuel ratio was larger than 0.4. Based on the experimental findings and on the general state of the art, it is concluded that niche applications such as industrial steam generation from natural gas or CO2-ready coupled production of H2 and N2 can be interesting pathways for immediate scale-up of the technology. Un pilote d’étude de la combustion en boucle chimique d’une puissance thermique de 120 kW a été dimensionné, construit et opéré. Il est constitué de deux lits circulants interconnectés. Les résultats d’opération qui sont présentés ont été obtenus avec un matériau transporteur d’oxygène très réactif à base de nickel. L’inventaire total du matériau est de 65 kg dans le pilote. La conversion du méthane atteinte est voisine de 99,8 % et le rendement en CO2 est de 92 %. Lorsqu’on opère en mode de reformage, l’équilibre thermodynamique est atteint dans le réacteur fioul. Tout l’oxygène est capté dans le réacteur air dès que le rapport stoechiométrique entre l’air et le méthane est inférieur à 1 et que la temp

  12. Focused Ion Beam Nanotomography of ruthenium-bearing nickel-base superalloys with focus on cast-microstructure and phase stability; Focused Ion Beam Nanotomographie von rutheniumhaltigen Nickelbasis-Superlegierungen mit Fokus auf Gussgefuege und Phasenstabilitaet

    Energy Technology Data Exchange (ETDEWEB)

    Cenanovic, Samir

    2012-12-03

    The influence of rhenium and ruthenium on the multi component system nickel-base superalloy is manifold and complex. An experimental nickel-base superalloy containing rhenium and ruthenium within defined contents, named Astra, was used to investigate the influences of these two elements on the alloy system. The last stage solidification of nickel-base superalloys after Bridgman casting and the high temperature phase stability of these alloys, could be explored with the aid of focused ion beam nanotomography. FIB-nt therefore was introduced and realized at the chair of General Materials Properties of the University Erlangen-Nuremberg. Cast Astra alloys are like other nickel-base superalloys morphologically very inhomogeneous and affected by segregation. In the interdendritic region different structures with huge γ' precipitates are formed. These inhomogeneities and remaining eutectics degrade the mechanical properties, witch makes an understanding of the subsiding processes at solidification of residual melt important for the casting process and the heat treatment. This is why the last stage solidification in the interdendritic region was analyzed. With the help of focused ion beam nanotomography, three different structures identified from 2-D sections could be assigned to one original 3-D structure. It was pointed out, that only the orientation of the plane of the 2-D cut influences the appearance in the 2-D section. The tomography information was used to explain the development during solidification and to create a model of last stage solidification. The interdendritic region is solidifying under the development of eutectic islands. The structure nucleates eutectically epitaxially at primary dendrite arms, with formation of fine γ/γ' precipitates. During solidification the γ' precipitates coarsen in a rod-like structure, and end up in large γ' precipitates. Simulations and other investigations could approve this model. First three

  13. Potentiometric and Blood Plasma Simulation Studies of Nickel(II Complexes of Poly(aminoamido Pentadentate Ligands: Computer Aided Metal-Based Drug Design

    Directory of Open Access Journals (Sweden)

    Sebusi Odisitse

    2014-01-01

    Full Text Available The thermodynamic equilibria of nickel(II with N,N′-di(aminoethylene-2,6-pyridinedicarbonylamine (L1, Bis-(N,N-dimethylethyl-2,6-pyridinedicarboxamide (L2, and N,N′-bis[2(2-pyridyl-methyl]pyridine-2,6-dicarboxamide (L3 have been studied at 25°C and an ionic strength of 0.15 mol dm−3 by glass electrode potentiometry. The protonation and formation constants added to blood plasma model predict that Cu(II competes effectively against Ni(II, Zn(II, and Ca(II for these ligands in vivo.

  14. A New Method of Synthesis of Azo Schiff Base Ligands with Azo and Azomethine Donors: Synthesis of N-4-Methoxybenzylidene-2-(3-hydroxyphenylazo)-5-hydroxyaniline and Its Nickel(Ⅱ) Complex

    Institute of Scientific and Technical Information of China (English)

    OFORKA, N. C; MKPENIE, V. N.

    2007-01-01

    A new method for the synthesis of azo Schiff an base ligand in which the azo and azomethine groups are coordination sites was developed through a Schiff base precursor. The precursor, A'-4-methoxybenzylidene-3-hydroxy-phenylamine (SB) derived from 3-aminophenol was regioselectively coupled with a diazonium ion para to the hydroxyl group of the amine component of the Schiff base. The para selectivity was controlled by the directing effect of the hydroxyl group. The ligand and its nickel(Ⅱ) complex were characterized by elemental analyses, IR and UV-Vis spectroscopy. The analytical and spectral data supported the mononuclear formulation of the complex with metal to ligand ratio (M : L= 1 : 2) and suggested a square planar geometry for the complex.

  15. Electron transfer behaviour of single-walled carbon nanotubes electro-decorated with nickel and nickel oxide layers

    Energy Technology Data Exchange (ETDEWEB)

    Adekunle, Abolanle S.; Ozoemena, Kenneth I. [Department of Chemistry, University of Pretoria, Pretoria 0002 (South Africa)

    2008-08-01

    The electron transfer behaviour of nickel film-decorated single-walled carbon nanotubes (SWCNTs-Ni) at edge plane pyrolytic graphite electrodes (EPPGEs) was investigated. The impact of SWCNTs on the redox properties of the nickel film was investigated with cyclic voltammetry and electrochemical impedance spectroscopy (EIS). From EIS data, obtained using ferrocyanide/ferricyanide as a redox probe, we show that the electrodes based on nickel and nickel oxide films follow electrical equivalent circuit models typical of partial charge transfer or adsorption-controlled kinetics, resembling the 'electrolyte-insulator-semiconductor sensors (EIS)'. From the models, we prove that EPPGE-SWCNT-Ni exhibits the least resistance to charge transport compared to other electrodes (approximately 30 times faster than the EPPGE-SWCNT-NiO, 25 times faster than EPPGE-SWCNT, and over 300 times faster than the bare EPPGE) suggesting the ability of the SWCNTs to act as efficient conducting species that facilitate electron transport of the integrated nickel and nickel oxide particles. (author)

  16. 钡离子对镍基钙钛矿分解氨的影响%Decomposition of ammonia by barium ions on the nickel-based perovskite

    Institute of Scientific and Technical Information of China (English)

    陈为强; 丁彤; 马智; 谢洪燕

    2015-01-01

    镍基钙钛矿分解氨制取氢气虽有稳定性好、价格低廉的优点,但也有完全分解温度偏高的缺点。为降低完全分解氨制取氢气的温度,实验采用柠檬酸络合法,通过改变A位掺杂离子与掺杂量对LaNiO3改性,并改变载体及负载量,制备一系列的催化剂。采用XRD、SEM、TEM表征技术进行表征,考察了Ba 含量对催化剂结构与性能的影响。实验表明在催化剂装填量为1mL、空速为10000h–1、原料气为纯氨的条件下,氨分解的最佳电子助剂离子为 Ba、最优催化剂为 w(NiO)=20%的 La0.9Ba0.1NiO3/MCM-41,氨气完全分解温度由650℃降为575℃。随着Ba掺杂量的增加,催化剂活性先增加,在x=0.1达到最大值,之后减小,掺杂Ba过多催化剂的结构由钙钛矿变为非钙钛矿,非钙钛矿结构的催化剂活性不如钙钛矿。%Nickel-based perovskite catalyst,for decomposing ammonia to produce hydrogen,has good stability and low cost,but also requires high decomposition temperature. In order to reduce the complete temperature decomposition of ammonia,experiments,using citrate method,by changing the A-site doping ions and doping amounts to modify LaNiO3,were conducted with changed carriers and load amounts to prepare a series of catalysts. With XRD,SEM,TEM characterization,the effects of Ba on the structure and properties of catalyst were studied. Under the conditions of catalyst loading amount of 1mL,space velocity of 10000h-1,and pure ammonia as feed gas,the best electronic aids ions of ammonia decomposition is Ba,the best catalyst isw(NiO) = 20% of La0.9Ba0.1NiO3/MCM-41,which can make the complete decomposition temperature decrease from 650℃ to 575℃. With the increase of Ba doping amount,catalyst activity first increased,reaches a maximum atx= 0.1,and then decreased. Due to too much Ba doping,the structure of the catalyst change from perovskite to non-perovskite. The catalyst activity of perovskite is

  17. Hollow fiber based-liquid phase microextraction using ionic liquid solvent for preconcentration of lead and nickel from environmental and biological samples prior to determination by electrothermal atomic absorption spectrometry

    International Nuclear Information System (INIS)

    A simple and effective hollow fiber based-liquid phase microextraction (HF-LPME) technique by using ionic liquid, 1-hexyl-3-methylimidazolium hexafluorophosphate, [C6MIM][PF6], coupled with electrothermal atomic absorption spectrometry (ETAAS) was developed for the determination of lead and nickel in environmental and biological samples. Ammonium pyrroldinedithiocarbamate (APDC) was used as chelating agent. Several factors that influence the microextraction efficiency and ETAAS signal, such as pH, APDC concentration extraction time, amounts of ionic liquid, stirring rate, pyrolysis and atomization temperature were investigated and the microextraction conditions were established. In the optimum experimental conditions, the detection limits (3 s) of the method were 0.03 and 0.02 μg L-1, for Ni and Pb, respectively and corresponding relative standard deviations (0.5 μg L-1, n = 6) were 4.2% and 5%. The developed method was validated by the analysis of certified reference materials and applied to the determination of lead and nickel in real samples.

  18. Excessive nickel release from mobile phones--a persistent cause of nickel allergy and dermatitis

    DEFF Research Database (Denmark)

    Jensen, Peter; Johansen, Jeanne D; Zachariae, Claus;

    2011-01-01

    phones, we showed that eight (19.5%) of 41 mobile phones marketed in Denmark between 2003 and 2007 released nickel in concentrations that may result in nickel allergy and dermatitis. In 2009, the EU Nickel Directive was revised to include nickel-releasing mobile phones.......Despite the political intention to limit nickel allergy and dermatitis in Europeans, nickel allergy remains frequent. There are several explanations for the persistence of nickel allergy and dermatitis, including the increasing use of mobile phones. Before regulation of nickel release from mobile...

  19. Synthesis, spectral characterization and biological evaluation of copper(II) and nickel(II) complexes with thiosemicarbazones derived from a bidentate Schiff base

    Science.gov (United States)

    Chandra, Sulekh; Bargujar, Savita; Nirwal, Rita; Yadav, Neesha

    2013-04-01

    Complexes of copper(II) and nickel(II) of general composition M(L)2X2, have been synthesized with the ligand 1-Tetralone thiosemicarbazone (where L = 1-Tetralone thiosemicarbazone and X=Cl,1/2SO42-). The molar conductance of the complexes in fresh solution of DMSO lies in the range of 10-20 Ω-1 cm2 mol-1 indicating their non-electrolytic behavior. Thus, the complexes may be formulated as [M(L2)X2]. Ligand was characterized by mass, NMR, IR and single crystallographic studies. All the complexes were characterized by elemental analyses, magnetic moments, IR, electronic and EPR spectral studies. The IR spectral data of ligand indicated the involvement of sulfur and azomethine nitrogen in coordination to the central metal ion. The copper(II) and nickel(II) complexes were found to have magnetic moments1.93-1.96 BM and 2.91-2.94 BM corresponding to one and two unpaired electrons respectively. On the basis of molar conductance, EPR, electronic and infrared spectral studies, a tetragonal geometry has been assigned for Cu(II) chloride complex and trigonal bipyramidal to Cu(II) sulfate complex but an octahedral geometry for Ni(II) complexes. Newly synthesized ligand and its Cu(II) and Ni(II) complexes have also been screened against different bacterial and fungal species.

  20. Effect of Nanoadditives with Surfactant on the Surface Characteristics of Electroless Nickel Coating on Magnesium-Based Composites Reinforced with MWCNT

    Directory of Open Access Journals (Sweden)

    Ranganathan Dhinakaran

    2013-01-01

    Full Text Available An experimental investigation has been carried out on optimizing process parameters of electroless nickel-phosphorous coatings on magnesium composite reinforced with carbon nanotube. A comprehensive experimental study of electroless Ni–P coatings on magnesium composite reinforced with multiwalled carbon nanotube under specific coating conditions was performed. The electroless coating bath consists of nickel sulphate (26 g/L, sodium hypo-phosphite (30 g/L as reducing agent, sodium acetate (16 g/L as stabilizer, and ammonium hydrogen difluoride (8 g/L as the complexing agent. The surfactant SLS was added in the solution for better wetting and spreading of coating on substrate. The stabilizer thiourea (1 ppm was added in the bath to prevent decomposition of bath. Different nanoadditives such as ZnO, Al2O3, SiO with various concentrations were used in the bath and their influence on coating process characteristics were studied The nano additives such as ZnO, Al2O3, SiO were added at concentrations of 0.1%, 0.5%, 1%, and 2% in the EN bath. The output parameters such as surface roughness, microhardness, specific wear rate, and surface morphology were measured. Surface morphology was studied using scanning electron microscope. The results showed that the proposed method resulted in significant improvement on the quality of the coatings produced.