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Sample records for aleaciones coladas al-7si-cu

  1. Predicción de la dureza de aleaciones Al-Cu-Zn en estado de colada y templado

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    Villegas-Cárdenas, José D.

    2014-06-01

    Full Text Available This work presents a new experimental and numerical methodology in order to predict the hardness in the as-cast, and solution treated and quenched Al-Cu-Zn alloys. Chemical composition of alloys is located inside two straight lines represented by two equations. Eight different compositions were selected from each line. All the alloys were characterized for light microscope, scanning electron microscope, X-ray diffraction and Rockwell B hardness test. The equilibrium phases were obtained at different temperatures by Thermo-Calc. The microstructure characterization and regression analysis enabled to determine the phase transformations and two equations of hardness assessment. The combination of hardness equations and composition line equations permitted to estimate the hardness of any alloy composition inside this zone. This was verified by calculating hardness with the information reported in other works, with an error lower than 7% in the estimated hardness.Este trabajo presenta una nueva metodología experimental y numérica para pronosticar la dureza de las aleaciones Al-Cu-Zn, tanto en estado de colada como solubilizadas y templadas, cuyas composiciones químicas se encuentren dentro de dos líneas limítrofes, representadas por dos ecuaciones. De cada una de las líneas limítrofes se seleccionaron ocho composiciones diferentes que se caracterizaron por metalografía óptica, microscopía electrónica de barrido, difracción de rayos X y dureza. Las fases en equilibrio a diferentes temperaturas se obtuvieron por medio del programa Thermo-Calc. De la caracterización microestructural y análisis de regresión se obtuvieron los diferentes cambios de fase y dos ecuaciones de dureza. Al combinar las ecuaciones de dureza con las ecuaciones limítrofes se puede deducir la dureza de cualquier aleación con composición química dentro de esta zona. Para comprobar la exactitud de este método, se pronosticó la dureza de aleaciones a partir de los

  2. Comportamiento a tracción a temperaturas ambiente y elevadas de nuevos composites basados en aleaciones hipereutécticas de Al-Si

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    Valer, J.

    1997-02-01

    Full Text Available This work shows the improvement obtained on tensile stress at room and high temperatures of hypereutectic Al-Si alloys. These alloys are produced by a combination of spray-forming, extrusión and thixoforming process, in comparison with conventional casting alloys. Al-25%Si-5%Cu, Al- 25%Si-5%Cu-2%Mg and Al-30%Si-5%Cu alloys have been studied relating their microstructural parameters with tensile stress obtained and comparing them with conventional Al-20%Si, Al-36%Si and Al-50%Si alloys. Al-25%Si-5%Cu alloy was tested before and after semi-solid forming, in order to distinguish the different behaviour of this alloy due to the different microstructure. The properties obtained with these alloys were also related to Al-SiC composites formed by similar processes.

    En este trabajo se muestra la mejora obtenida en la resistencia a la tracción a temperatura ambiente y a elevadas temperaturas de aleaciones hipereutécticas de Al-Si producidas por una combinación de un proceso de solidificación rápida y del conformado en estado semisólido, en comparación con aleaciones obtenidas por procedimientos convencionales de inyección en estado líquido. Se han estudiado las aleaciones Al-25%Si-5%Cu, Al-25%Si-5%Cu-2%Mg y Al-30%Si-5%Cu, relacionando sus parámetros microestructurales con las resistencias a tracción obtenidas, y se han comparado con las aleaciones binarias Al-20%Si, Al-36%Si y Al-50%Si. La aleación Al-25%Si-5%Cu se ha ensayado antes y después del conformado en estado semisólido, lo que ha permitido conocer la diferencia en el comportamiento de la aleación como consecuencia de la distinta microestructura. También se comparan las propiedades obtenidas en estas aleaciones con las que presentan composites de aleaciones de aluminio reforzados con partículas de SiC y procesados por métodos similares.

  3. Experiencias de calorimetría diferencial de barrido en aleaciones Al-Si

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    Carolina López-Eckerdt

    2016-01-01

    Full Text Available La observación de agujas características de una transformación displaciva en aleaciones U-Al-Si en el entorno del compuesto U3Si5 evidencia la necesidad de analizar las distintas transformaciones que ocurren durante el enfriamiento utilizando una técnica dinámica de identificación de transformaciones (calorimetría diferencial de barrido. Para evaluar la versatilidad de esta técnica, se estudiaron aleaciones Al-Si con concentraciones de Si entre 0,6% y 7,1% en peso. Se determinaron las temperaturas liquidus y eutéctica de cada aleación y se estimó la entalpía de formación de los precipitados de Si y de la reacción eutéctica. Los resultados reproducen las temperaturas de ambas reacciones según el diagrama de equilibrio del sistema binario Al-Si. Para el cálculo de las entalpías de transformación resulta indispensable obtener el porcentaje de fase transformada por otras técnicas de caracterización una vez finalizado el ensayo.

  4. Prediction of hardness of the Zn-Al-Cu alloys of agreement by composition in weight; Prediccion de la dureza de la aleacion Zn-Al-Cu de acuerdo a su composicion en peso

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    Villegas-Cardenas, Jose David; Camarillo-Villegas, Alejandra; Juanico-Loran, Antonio [Universidad Politecnica del Valle de Mexico, Tultitlan, Estado de Mexico (Mexico)]. E-mails: jdvc76@yahoo.com.mx; v_c_a_77@hotmail.com; ajuanico@yahoo.com.mx; Espinosa-Rojas, Raul [Universidad Autonoma Metropolitana, Unidad Azcapotzalco (Mexico)]. E-mail: rer21@hotmail.com; Camacho-Olguin, Carlos [Universidad Politecnica del Valle de Mexico, Tultitlan, Estado de Mexico (Mexico)]. E-mail: ccamacho@upvm.edu.mx

    2013-07-15

    Ten alloys Zn-Al-Cu were developed in two parts, in agreement to two zones presented in the isopleth diagrams (Villas et al., 1995). The percentage of Cu and Al was systematically varied. Subsequently, hardness measurements were performed. These measurements allowed establishing two equations that predict the hardness with an error lower than 5%. With these equations, it is possible to obtain alloys that replace Al base alloys by a Zn base alloy, having the same hardness. This implicates also the elimination of the volumetric change in the presence of e phase. [Spanish] Se desarrollaron diez aleaciones Zn-Al-Cu divididas en dos partes, de acuerdo a dos zonas presentadas en los diagramas isopleticos de Hans (Villas et al., 1995). Se incremento el porcentaje de Cu y Al paulatinamente. Posteriormente se desarrollaron pruebas de macrodureza y de ese analisis se obtuvieron dos ecuaciones que permiten pronosticar y disenar aleaciones de una dureza determinada de acuerdo a su porcentaje en peso de cada elemento, con un error menor que 5%. Como se demuestra en este trabajo, con estas ecuaciones es posible desarrollar aleaciones sustitutas base aluminio por una aleacion base zinc o viceversa, teniendo la misma dureza para cada tipo de aleacion y eliminando el problema del cambio volumetrico debido a la presencia de la fase e.

  5. Influencia de la composición y el tratamiento térmico en las propiedades mecánicas de aleaciones de bronce al aluminio

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    Cenoz-Echeverría, I.

    2007-08-01

    Full Text Available Aluminium bronzes are copper-base alloys containing aluminium within the limits between 5-12 %. Additions of Fe, Ni and Mn are used as alloying elements forming a family of complex alloys noted for their exceptional strength and corrosion resistance. In present paper the Ni:Fe ratio and heat treatments have been analyzed by determining the mechanical properties for three different aluminium bronze alloys containing Cu-Al10-Fe3, Cu-Al10-Fe5-Ni5 and Cu-Al10-Fe4-Ni8. The effect of as cast, quenched and quenched and tempered structures has been investigated regarding hardness, proof and ultimate tensile strength, elongation, modulus of elasticity, Poisson ratio, fracture toughness, fatigue strength, crack propagation and Charpy impact properties. The influence of temperature has been studied by testing the elastic modulus, Poisson ratio, the proof stress, tensile strength and the Charpy impact properties at –20 °C, 24 °C and 100 °C.

    Los cuproaluminios son aleaciones de cobre con contenidos de aluminio del 5-12 % que pueden incorporar hierro, níquel, y manganeso para formar una familia de aleaciones con unas excelentes propiedades de resistencia mecánica y a la corrosión. En el presente artículo se estudia el efecto que la relación Ni:Fe y que los tratamientos térmicos ocasionan en las propiedades mecánicas como dureza, límite elástico, tensión de rotura, alargamiento, módulo de elasticidad, coeficiente de Poisson, tenacidad a la fractura estática, resiliencia, fatiga y propagación de grieta. Para ello, se analizan tres aleaciones en tres estados. Las composiciones nominales son Cu-Al10-Fe3, Cu-Al10-Fe5-Ni5 y Cu- Al10-Fe4-Ni8. Las estructuras de las aleaciones son las correspondientes a: bruto de colada, temple y temple seguido de revenido. La caracterización del módulo de elasticidad y coeficiente de Poisson, así como los ensayos de tracción y resiliencia, se realizan a –20 °C, 24 °C y 100 °C.

  6. An electrochemical investigation of the corrosion behavior of Al-Si-Cu hypereutectic alloys in alcoholic environments

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    Traldi, S. M.

    2003-12-01

    Full Text Available Al-Si-Cu hypereutetic alloys produced by spray forming are mostly used in the automotive industry, especially for cylinder liners. They have the advantage of low weight associated with low coefficient of thermal expansion and excellent mechanical properties - mainly wear resistance at high temperatures. The corrosion resistance of these alloys in fuels, particularly alcoholic media, however is not yet known. In this investigation, electrochemical impedance spectroscopy (EIS and potentiodynamic polarisation have been used to evaluate the corrosion resistance of a hypereutectic Al-Si-Cu alloy in alcoholic environments. The EIS tests were carried out in pure ethanol, and ethanol with small additions (1 mM of acid and chloride, to investigate the effect of these contaminants on corrosion resistance. The corrosion resistance of a grey cast iron has also been evaluated in pure ethanol for comparison. The Al-Si-Cu alloy showed high corrosion resistance in pure ethanol, far superior to that of grey cast iron in the same medium.

    Aleaciones hipereutécticas producidas por conformación por spray son muy empleadas en la industria automovilística, especialmente en los revestimientos de los cilindros. Tienen la ventaja de añadir menos peso con bajo coeficiente de expansión térmica y excelentes propiedades mecánicas, sobre todo resistencia al desgaste en altas temperaturas. Todavía, la resistencia a la corrosión de estas aleaciones en combustibles no es conocida. En este estudio fueron utilizadas las técnicas de espectroscopia de impedancia electroquímica y polarización potenciodinámica, para evaluar la resistencia a la corrosión de una aleación hipereutéctica Al-Si-Cu en medio alcohólico. Las pruebas fueron conducidas en etanol puro y etanol con pequeñas adiciones (1 mM de ácido y cloruro, con la finalidad de investigar el efecto de estos contaminantes en la resistencia a la corrosión. Hierro fundido gris, también fue

  7. Transformaciones de fase en aleaciones Zn-22%Al-2%Cu y Zn-22%Al-2%Cu-X (X = 1, 2 y 3%Ag envejecidas isotérmicamente

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    Flores-Ramos, Alfredo

    2014-12-01

    Full Text Available The study of phase transformations that take place in Zn-22%Al-2%Cu and Zn-22%Al-2%Cu-X (X = 1, 2 and 3%Ag alloys was carried out using X-Ray Diffraction (XRD and Scanning Electron Microscopy (SEM. Alloys were homogenized at 350 °C during 10 days and quenched at ~2 °C. Subsequently, samples were aged at 200 °C for different times. The initial microstructure consists in a matrix of fine equiaxial grains of α and η phases for all the alloys. Besides isolated particles of ε and Φ were observed without and with Ag addition, respectively. During the aging, the four phase reaction, α + ε→η + τ’, takes place to obtain the equilibrium η, α and τ’ phases. However, the Ag addition promotes the formation of the Φ phase, which retards or inhibits the four phase reaction. The stability of the Φ phase is obtained with 3%Ag, which could improve the dimensional stability of the alloy for future industrial applications.En el presente estudio sobre las transformaciones de fase en las aleaciones Zn-22%Al-2%Cu y Zn-22%Al-2%Cu-X (X = 1, 2 y 3%Ag se utilizó Difracción de Rayos X (DRX y Microscopía Electrónica de Barrido (MEB. Las aleaciones fueron homogeneizadas a 350 °C durante 10 días, templadas a ~2 °C y posteriormente envejecidas a 200 °C durante diferentes tiempos. Todas las aleaciones ensayadas presentaron una microestructura inicial formada por una matriz de granos finos y equiaxiales de las fases α y η. Además, para las aleaciones sin Ag se observa la presencia de partículas de la fase ε (CuZn4 y de Φ ((Ag, Cu Zn4 en las que se adicionó Ag. Durante el envejecido, ocurre la reacción de cuatro fases, α + ε→η + τ’, para obtener las fases de equilibrio η, α y τ’. Sin embargo, la adición de Ag promueve la formación de la fase Φ, la cual retarda e incluso inhibe la reacción de cuatro fases. La estabilidad de la fase Φ se obtiene con 3%Ag, lo que podría mejorar la estabilidad dimensional de la aleación para

  8. Desarrollo calorimétrico del proceso de precipitación en aleaciones Cu-Co-Si

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    Donoso, E.

    2005-12-01

    Full Text Available Using differential scanning calorimetry (DSC the precipitation processes of supersaturated solid solutions of three Cu-Co-Si alloys, with a constant cobalt composition, were studied. Thermograms, and previous studies, reveal that the decomposition begins with cobalt precipitation. Clustering of cobalt initiates the silicon precipitation, finally Co2Si stoichiometric particles are formed. Volume fractions are determined by the amount of cobalt present in these alloys. It is inferred that surplus silicon atoms retained in the solution increase the reaction rate. Kinetic parameters were calculated by a method based in the Mehl-Johnson-Avrami (MJA formalism. The lower activation energy obtained, associated with cobalt clustering is attributed to the contribution of quenched-in vacancies.

    Mediante calorimetría diferencial de barrido (DSC se estudió el proceso de precipitación de soluciones sólidas supersaturadas de tres aleaciones de Cu-Co-Si, con composición de cobalto constante. Evaluaciones entalpimétricas y estudios previos, revelaron que la descomposición comienza con la precipitación de cobalto. El agrupamiento de átomos de cobalto inicia la precipitación del silicio, formándose finalmente partículas de composición estequiométricas de Co2Si. Las fracciones volumétricas fueron determinadas en función de la cantidad de cobalto presente en estas aleaciones. Se infiere que el superávit de átomos de silicio retenidos en la solución aumenta la velocidad de reacción. Los parámetros cinéticos fueron calculados a partir de un método basado en el formalismo de Mehl- Johnson-Avrami (MJA. La energía de activación más baja obtenida, asociada con el apilamiento de cobalto, se atribuyó a la contribución de las vacantes retenidas por temple.

  9. The electrochemical properties of melt-spun Al-Si-Cu alloys

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    Zhang Linping; Wang Fei; Liang Pu; Song Xianlei; Hu Qing; Sun Zhanbo; Song Xiaoping; Yang Sen; Wang Liqun

    2011-01-01

    Highlights: → Non-equilibrium Al 75-X Si 25 Cu X alloys exhibit high lithiation storages. → The lithiation mechanism is different from melt-spun Al-Si-Mn system. → The structural evolution is mitigated in the non-equilibrium alloys. → Volume variation is alleviated due to the co-existence of Al 2 Cu, α-Si and α-Al. - Abstract: Melt spinning was used to prepare Al 75-X Si 25 Cu X (X = 1, 4, 7, 10 mol%) alloy anode materials for lithium-ion batteries. A metastable supersaturated solid solution of Si and Cu in fcc-Al, α-Si and Al 2 Cu co-existed in the alloys. Nano-scaled α-Al grains, as the matrix, formed in the as-quenched ribbons. The Al 74 Si 25 Cu 1 and Al 71 Si 25 Cu 4 anodes exhibited initial discharge specific capacities of 1539 mAh g -1 , 1324 mAh g -1 and reversible capacities above 472 mAh g -1 , 508 mAh g -1 at the 20th cycle, respectively. The specific capacities reduced as the increase of the Cu content. AlLi intermetallic compound was detected in the lithiated alloys. It is concluded that the lithiation mechanism of the Al-Si-based alloys can be affected by the third component. The structural evolution and volume variation can be mitigated due to the formation of non-equilibrium state and the co-existence of nano-scaled α-Al, α-Si, and Al 2 Cu for the present alloys.

  10. Comportamiento a la corrosión electroquímica de aleaciones MgAl con recubrimientos de materiales compuestos Al/SiCp mediante proyección térmica

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    Pardo, A.

    2010-04-01

    Full Text Available The corrosion protection of Mg-Al alloys by flame thermal spraying of Al/SiCp composite coatings was evaluated by electrochemical impedance spectroscopy in 3.5 wt.% NaCl solution. The volume fraction of SiC particles (SiCp varied between 5 and 30%. The as-sprayed Al/SiCp composite coatings revealed a high number of micro-channels, largely in the vicinity of the SiC particles, that facilitated the penetration of the electrolyte and the subsequent galvanic corrosion of the magnesium substrates. The application of a cold-pressing post-treatment reduced the degree of porosity of the coatings and improved the bonding at the coating/substrate and Al/SiC interfaces. This resulted in improved corrosion resistance of the coated specimens. The effectiveness of the coatings slightly decreased with the addition of 5-30 vol.% SiCp compared with the unreinforced thermal spray aluminium coatings.

    Se estudia, mediante espectroscopía de impedancia electroquímica en solución 3,5 % NaCl, la protección frente a la corrosión de aleaciones Mg-Al recubiertas por proyección térmica con materiales compuestos Al/SiCp. Se varió la fracción de volumen de las partículas de SiC (SiCp entre 5 y 30 %. Los recubrimientos efectuados por proyección térmica revelan un elevado número de microcanales, en la vecindad de las partículas de SiC, que facilitan la penetración del electrolito originando procesos de corrosión galvánica en los substratos de las aleaciones de magnesio. Un tratamiento posterior mediante la aplicación de una presión en frío reduce el grado de porosidad de los recubrimientos y mejora la unión, tanto entre el substrato y el recubrimiento como entre las partículas de aluminio y SiC, mejorando la resistencia a la corrosión de las aleaciones recubiertas. La efectividad de los recubrimientos disminuye ligeramente con la adición de SiCp cuando se comparan con los mismos recubrimientos de aluminio sin refuerzo.

  11. The electrochemical properties of melt-spun Al-Si-Cu alloys

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    Zhang Linping; Wang Fei; Liang Pu; Song Xianlei; Hu Qing [MOE Key Laboratory for Non-equilibrium Synthesis and Modulation of Condensed Matter, State Key Laboratory for Mechanical Behavior of Materials, Xi' an Jiaotong University, Xi' an 710049 (China); Sun Zhanbo, E-mail: szb@mail.xjtu.edu.cn [MOE Key Laboratory for Non-equilibrium Synthesis and Modulation of Condensed Matter, State Key Laboratory for Mechanical Behavior of Materials, Xi' an Jiaotong University, Xi' an 710049 (China); Song Xiaoping; Yang Sen; Wang Liqun [MOE Key Laboratory for Non-equilibrium Synthesis and Modulation of Condensed Matter, State Key Laboratory for Mechanical Behavior of Materials, Xi' an Jiaotong University, Xi' an 710049 (China)

    2011-10-03

    Highlights: {yields} Non-equilibrium Al{sub 75-X}Si{sub 25}Cu{sub X} alloys exhibit high lithiation storages. {yields} The lithiation mechanism is different from melt-spun Al-Si-Mn system. {yields} The structural evolution is mitigated in the non-equilibrium alloys. {yields} Volume variation is alleviated due to the co-existence of Al{sub 2}Cu, {alpha}-Si and {alpha}-Al. - Abstract: Melt spinning was used to prepare Al{sub 75-X}Si{sub 25}Cu{sub X} (X = 1, 4, 7, 10 mol%) alloy anode materials for lithium-ion batteries. A metastable supersaturated solid solution of Si and Cu in fcc-Al, {alpha}-Si and Al{sub 2}Cu co-existed in the alloys. Nano-scaled {alpha}-Al grains, as the matrix, formed in the as-quenched ribbons. The Al{sub 74}Si{sub 25}Cu{sub 1} and Al{sub 71}Si{sub 25}Cu{sub 4} anodes exhibited initial discharge specific capacities of 1539 mAh g{sup -1}, 1324 mAh g{sup -1} and reversible capacities above 472 mAh g{sup -1}, 508 mAh g{sup -1} at the 20th cycle, respectively. The specific capacities reduced as the increase of the Cu content. AlLi intermetallic compound was detected in the lithiated alloys. It is concluded that the lithiation mechanism of the Al-Si-based alloys can be affected by the third component. The structural evolution and volume variation can be mitigated due to the formation of non-equilibrium state and the co-existence of nano-scaled {alpha}-Al, {alpha}-Si, and Al{sub 2}Cu for the present alloys.

  12. Quality analysis of the Al-Si-Cu alloy castings

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    L.A. Dobrzański

    2007-04-01

    Full Text Available The developed design methodologies both the material and technological ones will make it possible to improve shortly the quality of materials from the light alloys in the technological process, and the automatic process flow correction will make the production cost reduction possible, and - first of all - to reduce the amount of the waste products. Method was developed for analysis of the casting defects images obtained with the X-ray detector analysis of the elements made from the Al-Si-Cu alloys of the AC-AlSi7Cu3Mg type as well as the method for classification of casting defects using the artificial intelligence tools, including the neural networks; the developed method was implemented as software programs for quality control. Castings were analysed in the paper of car engine blocks and heads from the Al-Si-Cu alloys of the AC-AlSi7Cu3Mg type fabricated with the “Cosworth” technological process. The computer system, in which the artificial neural networks as well as the automatic image analysis methods were used makes automatic classification possible of defects occurring in castings from the Al-Si-Cu alloys, assisting and automating in this way the decisions about rejection of castings which do not meet the defined quality requirements, and therefore ensuring simultaneously the repeatability and objectivity of assessment of the metallurgical quality of these alloys.

  13. Cu-segregation at the Q'/α-Al interface in Al-Mg-Si-Cu alloy

    International Nuclear Information System (INIS)

    Matsuda, Kenji; Teguri, Daisuke; Uetani, Yasuhiro; Sato, Tatsuo; Ikeno, Susumu

    2002-01-01

    Cu segregation was detected at the Q ' /α-Al interface in an Al-Mg-Si-Cu alloy by energy-filtered transmission electron microscopy. By contrast, in a Cu-free Al-Mg-Si alloy no segregation was observed at the interface between the matrix and Type-C precipitate

  14. Precipitation and strengthening phenomena in Al-Si-Ge and Al-Cu-Si-Ge alloys

    International Nuclear Information System (INIS)

    Mitlin, D.; Morris, J.W.; Dahmen, U.; Radmilovic, V.

    2000-01-01

    The objective of this work was to determine whether Al rich Al-Si-Ge and 2000 type Al-Cu-Si-Ge alloys have sufficient hardness to be useful for structural applications. It is shown that in Al-Si-Ge it is not possible to achieve satisfactory hardness through a conventional heat treatment. This result is explained in terms of sluggish precipitation of the diamond-cubic Si-Ge phase coupled with particle coarsening. However, Al-Cu-Si-Ge displayed a uniquely fast aging response, a high peak hardness and a good stability during prolonged aging. The high hardness of the Cu containing alloy is due to the dense and uniform distribution of fine θ' precipitates (metastable Al 2 Cu) which are heterogeneously nucleated on the Si-Ge particles. High resolution TEM demonstrated that in both alloys all the Si-Ge precipitates start out, and remain multiply twinned throughout the aging treatment. Since the twinned section of the precipitate does not maintain a low index interface with the matrix, the Si-Ge precipitates are equiaxed in morphology. Copyright (2000) AD-TECH - International Foundation for the Advancement of Technology Ltd

  15. Microstructure analysis of the automotive Al-Si-Cu castings

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    M. Krupiński

    2008-04-01

    Full Text Available The developed design methodologies both the material and technological ones will make it possible to improve shortly the quality of materials from the light alloys in the technological process, and the automatic process flow correction will make the production cost reduction possible, and - first of all - to reduce the amount of the waste products. In the metal casting industry, an improvement of component quality depends mainly on better control over the production parameters.Castings were analysed in the paper of car engine blocks and heads from the Al-Si-Cu alloys of the AC-AlSi7Cu3Mg type fabricated with the “Cosworth” technological process. In this work the AC-AlSi7Cu3Mg alloy structure was investigated, of this alloy samples were cut of for structure analysis of the cylinder part as well of crankshaft of a fuel engine. The investigation shows a difference in the (phase structure morphology as a result of cast cooling rate.

  16. Relación estructura-propiedades en aleaciones inteligentes con memoria de forma Cu-Al-Ag de alta temperatura de transformación martensítica termoelástica

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    Guilemany, J. M.

    1998-05-01

    Full Text Available New shape memory alloys have been developed in the last few years with high martensitic transformation temperatures. However, the highest martensitic transformation temperatures are lower than 200°C and they are achieved with very complex alloys. New Cu-Al-Ag shape memory alloys have been developed with martensitic transformation temperatures ranging from 250 to 400°C. It is really interesting to increase the knowledge of the phase stability behaviour when cycling the alloy above or below the martensitic transformation temperature because of the high temperatures involved. Two Cu-Al-Ag shape memory alloys with very different composition have been thermal cycled in a DSC following the amount of energy release during the forward and reverse transformation and the changes of the martensitic transformation temperatures in order to follow the phase changes that takes place during cycling.

    En los últimos años, se han desarrollado nuevas aleaciones con memoria de forma, de altas temperaturas de transformación martensítica. Sin embargo, las temperaturas de transformación martensítica más elevadas son inferiores a 200°C e implican aleaciones de gran complejidad. Nuevas aleaciones con memoria de forma Cu-Al-Ag han sido desarrolladas con temperaturas de transformación entre 250 y 400°C. Es de gran importancia incrementar el conocimiento de la estabilidad de las fases durante el ciclado por encima o por debajo de la temperatura de transformación martensítica a causa de las altas temperaturas involucradas. Dos aleaciones con memoria de forma Cu-Al-Ag con muy diferente composición química han sido cicladas en el DSC midiendo la cantidad de energía liberada durante las transformaciones directa e inversa, así como los cambios en las temperaturas de transformación, con objeto de caracterizar las transformaciones de fase que tienen lugar durante el ciclado.

  17. Effect of NaCl upon an Al-Si casting alloy hipoeutec; Efecto del NaCl sobre una aleacion de Al-Si hipoeutectica vaciada

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    Martinez Delgado, E.J.; Ortega de la Rosa, R. [Istituto Tecnologico de Zacatecas, Zacatecas (Mexico)]. E-mail: enriquemartinez_1999@yahoo.com; rubin_ortega_2002@yahoo.com.mx; Cisneros Guerrero, M.A. [Instituto Tecnologico de Saltillo, Saltillo, Coahuila (Mexico)]. E-mail: cisneros@its.mx; Haro Rodriguez, S. [Universidad Autonoma de Zacatecas, Zacatecas, Zacatecas (Mexico)]. E-mail: haros907@hotmail.com

    2009-10-15

    This work, comprehends the study about the effect of NaCl kind Halite upon the morphology of eutectic Silicon and porosity in a cast hipoeutectic Al-Si alloy. The melting was carried out in two furnaces, the first to combustion of LP gas in graphite crucible to increase the content of Si in the alloy from 0.13 to 5% wt using metallic silicon with a purity of 99.35% wt, and the second of electric resistances in the same kind of crucible to control the temperature at 750 degrees Celsius. The melting material was casting into molds of sand shell. To add the salt into the metallic bath, two techniques were used; one with injection by means of Argon gas and the other on by gravity, both cases three quantities of salt were used, 0.5, 1.5 and 2.5% wt respectively, powdered and preheated at 150 degrees Celsius during 60 min. The obtained samples were analyzed metallographily evidencing the modification of the eutectic Si, presenting the best results the samples with 1.5 and 2.5% wt of salt added by gravity. Too was obtained effect of Salt upon the degassing of bath metallic, where the simples with 1.5% wt presented the best results. Finally, by means of Scanning Electron Microscopy, the precipitates present were characterized in the samples. [Spanish] Este trabajo comprende el estudio del efecto del NaCl tipo Halita sobre la morfologia del Si eutectico y la porosidad en una aleacion fundida Al-Si hipoeutectica. La fusion se llevo a cabo en dos hornos, el primero a combustion con gas LP en crisol de grafito con la finalidad de incrementar el contenido de Si en la aleacion de 0.13 a 5% en peso, utilizando silicio metalico con una pureza de 99.35%, y el segundo de resistencias electricas en el mismo tipo de crisol para controlar la temperatura a 750 grados Celsios. El material fundido fue vaciado en modelos de arena. La sal se anadio al bano metalico a 0.5, 1.5 y 2.5% en peso, respectivamente, pulverizada y precalentada a 150 grados Celsios durante 60 min, mediante dos

  18. Wear behavioral study of as cast and 7 hr homogenized Al25Mg2Si2Cu4Ni alloy at constant load

    Science.gov (United States)

    Harlapur, M. D.; Sondur, D. G.; Akkimardi, V. G.; Mallapur, D. G.

    2018-04-01

    In the current study, the wear behavior of as cast and 7 hr homogenized Al25Mg2Si2Cu4Ni alloy has been investigated. Microstructure, SEM and EDS results confirm the presence of different intermetallic and their effects on wear properties of Al25Mg2Si2Cu4Ni alloy in as cast as well as aged condition. Alloying main elements like Si, Cu, Mg and Ni partly dissolve in the primary α-Al matrix and to some amount present in the form of intermetallic phases. SEM structure of as cast alloy shows blocks of Mg2Si which is at random distributed in the aluminium matrix. Precipitates of Al2Cu in the form of Chinese script are also observed. Also `Q' phase (Al-Si-Cu-Mg) be distributed uniformly into the aluminium matrix. Few coarsened platelets of Ni are seen. In case of 7 hr homogenized samples blocks of Mg2Si get rounded at the corners, Platelets of Ni get fragmented and distributed uniformly in the aluminium matrix. Results show improved volumetric wear resistance and reduced coefficient of friction after homogenizing heat treatment.

  19. Mechanical properties of Al-Cu alloy-SiC composites

    Science.gov (United States)

    Anggara, B. S.; Handoko, E.; Soegijono, B.

    2014-09-01

    The synthesis of aluminum (Al) alloys, Al-Cu, from mixture 96.2 % Al and 3.8 % Cu has been prepared by melting process at a temperature of 1200°C. The adding 12.5 wt% up to 20 wt% of SiC on Al-Cu alloys samples has been investigated. The structure analyses were examined by X-Ray Diffractometer (XRD) and scanning electron microscope (SEM). Moreover, the morphology of Al-Cu alloys has been seen as structure in micrometer range. The hardness was measured by hardness Vickers method. According to the results, it can be assumed that the 15 wt% of SiC content is prefer content to get better quality of back to back hardness Vickers of Al-Cu alloys.

  20. Mechanical properties of Al-Cu alloy-SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Anggara, B. S., E-mail: anggorobs1960@yahoo.com [Jurusan Fisika, FMIPA Universitas Negeri Jakarta, Indonesia 13220 and PPS Ilmu Material, Department Fisika, FMIPA, Universitas Indonesia (Indonesia); Handoko, E. [Jurusan Fisika, FMIPA Universitas Negeri Jakarta, 13220 (Indonesia); Soegijono, B. [PPS Ilmu Material, Department Fisika, FMIPA, Universitas Indonesia (Indonesia)

    2014-09-25

    The synthesis of aluminum (Al) alloys, Al-Cu, from mixture 96.2 % Al and 3.8 % Cu has been prepared by melting process at a temperature of 1200°C. The adding 12.5 wt% up to 20 wt% of SiC on Al-Cu alloys samples has been investigated. The structure analyses were examined by X-Ray Diffractometer (XRD) and scanning electron microscope (SEM). Moreover, the morphology of Al-Cu alloys has been seen as structure in micrometer range. The hardness was measured by hardness Vickers method. According to the results, it can be assumed that the 15 wt% of SiC content is prefer content to get better quality of back to back hardness Vickers of Al-Cu alloys.

  1. Aleaciones de aluminio amorfas y nanoestructuradas

    Directory of Open Access Journals (Sweden)

    García-Escorial, A.

    1998-05-01

    Full Text Available The work carried out in CENIM on amorphous and nanostructured aluminium alloys is described. Results about Al-LTM-ETM, Al-Fe-Nb and Al-Cu-Zr, and Al-LTM-RE, Al-Fe-Nd (LTM = Late Transition Metal, ETM = Early Transition Metal y RE = Rare Earth alloys obtained by rapid solidification, inert gas atomization and melt-spinning, as well as mechanical alloying are presented.

    En este trabajo se recoge la labor desarrollada en el CENIM en aleaciones de base aluminio amorfas y nanoestructuradas. Se presentan los resultados obtenidos hasta ahora en el estudio de aleaciones Al-LTM-ETM, Al-Fe-Nb y Al-Cu-Zr, y Al-LTM-RE, Al-Fe-Nd (LTM = Late Transition Metal, ETM = Early Transition Metal y RE = Rare Earth, procesadas por solidificación rápida, mediante atomización por gas inerte y temple ultrarrápido sobre rueda, así como por aleado mecánico en molino de bolas de alta energía.

  2. Positron annihilation studies of icosahedral quasicrystals and their approximants in the Al-Cu-Ru-(Si) alloy systems

    International Nuclear Information System (INIS)

    Uchiyama, H; Takahashi, T; Arinuma, K; Sato, K; Kanazawa, I; Hamada, E; Suzuki, T; Kirihara, K; Kimura, K

    2004-01-01

    The positron lifetimes for the icosahedral quasicrystal Al 62.4 Cu 25.4 Ru 12.2 and its cubic approximants (1/ 1-Al 58 Cu 31.5 Ru 10.5 , 1/ 1-Al 68 Cu 7 Ru 17 Si 8 , and 1/0-Al 55 Cu 15 Ru 20 Si 10 ), two-detector coincident Doppler broadening for the icosahedral quasicrystal Al 62.4 Cu 25.4 Ru 12.2 and its 1/ 1-Al 68 Cu 7 Ru 17 Si 8 cubic approximant, and the Doppler broadening obtained by making use of a slow positron beam for the 1/ 1-Al 58 Cu 31.5 Ru 10.5 cubic approximant have been measured. Structurally intrinsic trapping sites giving rise to saturation trapping were detected by lifetime measurements. The chemical environments of the trapping sites in the icosahedral quasicrystal Al 62.4 Cu 25.4 Ru 12.2 and the 1/ 1-Al 68 Cu 7 Ru 17 Si 8 cubic approximant were determined by coincident Doppler broadening techniques to be dominantly surrounded by Al atoms. The positron diffusion length in the 1/ 1-Al 58 Cu 31.5 Ru 10.5 cubic approximant derived from the measured S parameter measured by means of a slow positron beam was ∼ 180 A, which is clearly too short, probably due to the high concentration of trapping sites as described above. The atomic structures of the icosahedral quasicrystal Al 62.4 Cu 25.4 Ru 12.2 and its variety of approximants are discussed and compared to the present proposed model

  3. Microstructure and corrosion resistance of Sm-containing Al-Mn-Si-Fe-Cu alloy

    Directory of Open Access Journals (Sweden)

    Han Yuyin

    2017-12-01

    Full Text Available Optimizing alloy composition is an effective way to improve physical and chemical properties of automobile heat exchanger materials.A Sm-containing Al-Mn-Si-Fe-Cu alloy was investigated through transmission electron microscopy,scanning electron microscopy,and electrochemical measurement.Experimental results indicated that main phases distributed in the alloy wereα-Al(Mn,FeSi,Al2Sm and Al10Cu7Sm2.Alloying with Sm element could refine the precipitated α-Al(Mn,FeSi phase.Polarization testing results indicated that the corrosion surfacewas mainly composed of pitting pits and corrosion products.Sea water acetic acid test(SWAAT showed that corrosion loss increased first and then slowed downwith increase of the corrosion time.

  4. Three-dimensional rigid multiphase networks providing high-temperature strength to cast AlSi10Cu5Ni1-2 piston alloys

    International Nuclear Information System (INIS)

    Asghar, Z.; Requena, G.; Boller, E.

    2011-01-01

    The three-dimensional (3-D) architecture of rigid multiphase networks present in AlSi10Cu5Ni1 and AlSi10Cu5Ni2 piston alloys in as-cast condition and after 4 h spheroidization treatment is characterized by synchrotron tomography in terms of the volume fraction of rigid phases, interconnectivity, contiguity and morphology. The architecture of both alloys consists of α-Al matrix and a rigid long-range 3-D network of Al 7 Cu 4 Ni, Al 4 Cu 2 Mg 8 Si 7 , Al 2 Cu, Al 15 Si 2 (FeMn) 3 and AlSiFeNiCu aluminides and Si. The investigated architectural parameters of both alloys studied are correlated with room-temperature and high-temperature (300 deg. C) strengths as a function of solution treatment time. The AlSi10Cu5Ni1 and AlSi10Cu5Ni2 alloys behave like metal matrix composites with 16 and 20 vol.% reinforcement, respectively. Both alloys have similar strengths in the as-cast condition, but the AlSi10Cu5Ni2 is able to retain ∼15% higher high temperature strength than the AlSi10Cu5Ni1 alloy after more than 4 h of spheroidization treatment. This is due to the preservation of the 3-D interconnectivity and the morphology of the rigid network, which is governed by the higher degree of contiguity between aluminides and Si.

  5. Effects of Al-Mn-Ti-P-Cu master alloy on microstructure and properties of Al-25Si alloy

    Directory of Open Access Journals (Sweden)

    Xu Chunxiang

    2013-09-01

    Full Text Available To obtain a higher microstructural refining efficiency, and improve the properties and processing ability of hypereutectic Al-25Si alloy, a new environmentally friendly Al-20.6Mn-12Ti-0.9P-6.1Cu (by wt.% master alloy was fabricated; and its modification and strengthening mechanisms on the Al-25Si alloy were studied. The mechanical properties of the unmodified, modified and heat treated alloys were investigated. Results show that the optimal addition amount of the Al-20.6Mn-12Ti-0.9P-6.1Cu master alloy is 4wt.%. In this case, primary Si and eutectic Si as well as メ-Al phase were clearly refined, and this refining effect shows an excellent long residual action as it can be heat-retained for at least 5 h. After being T6 heat treated, the morphology of primary and eutectic Si in the Al-25Si alloys with the addition of 4wt.% Al-20.6Mn-12Ti-0.9P-6.1Cu alloy changes into particles and short rods. The average grain size of the primary and eutectic Si decreases from 250 レm (unmodified to 13.83 レm and 35 レm (unmodified to 7 レm; the メ-Al becomes obviously finer and the distribution of Si phases tends to be uniform and dispersed. Meanwhile, the tensile properties are improved obviously; the tensile strengths at room temperature and 300 ìC reach 241 MPa and 127 MPa, increased by 153.7% and 67.1%, respectively. In addition, the tensile fracture mechanism changes from brittle fracture for the alloy without modification to ductile fracture after modification. Modifying the morphology of Si phase and strengthening the matrix can effectively block the initiation and propagation of cracks, thus improving the strength of the hypereutectic Al-25Si alloy.

  6. Alleviation of process-induced cracking of the antireflection TiN coating (ARC-TiN) in Al-Cu and Al-Cu-Si films

    CERN Document Server

    Peng, Y C; Yang, Y R; Hsieh, W Y; Hsieh, Y F

    1999-01-01

    The alleviation of cracking of the TiN-ARC layer on Al-Cu and Al-Cu-Si films after the development process has been achieved. For the TiN-ARC/Al-Cu system, the stress-induced defects decreased with increasing TiN-ARC layer thickness. In contrast, for the TiN-ARC/Al-Cu-Si system, Si nodules formed during cooling, thereby inducing poor coverage with high aspect-ratio holes. As a result, the photoresist developer penetrated through the films. Chemical vapor deposition of TiN-ARC or predeposition of a Ti Interposing layer was used to eliminate the formation of Si nodules.

  7. Effect of Cr, Ti, V, and Zr Micro-additions on Microstructure and Mechanical Properties of the Al-Si-Cu-Mg Cast Alloy

    Science.gov (United States)

    Shaha, S. K.; Czerwinski, F.; Kasprzak, W.; Friedman, J.; Chen, D. L.

    2016-05-01

    Uniaxial static and cyclic tests were used to assess the role of Cr, Ti, V, and Zr additions on properties of the Al-7Si-1Cu-0.5Mg (wt pct) alloy in as-cast and T6 heat-treated conditions. The microstructure of the as-cast alloy consisted of α-Al, eutectic Si, and Cu-, Mg-, and Fe-rich phases Al2.1Cu, Al8.5Si2.4Cu, Al5.2CuMg4Si5.1, and Al14Si7.1FeMg3.3. In addition, the micro-sized Cr/Zr/Ti/V-rich phases Al10.7SiTi3.6, Al6.7Si1.2TiZr1.8, Al21.4Si3.4Ti4.7VZr1.8, Al18.5Si7.3Cr2.6V, Al7.9Si8.5Cr6.8V4.1Ti, Al6.3Si23.2FeCr9.2V1.6Ti1.3, Al92.2Si16.7Fe7.6Cr8.3V1.8, and Al8.2Si30.1Fe1.6Cr18.8V3.3Ti2.9Zr were present. During solution treatment, Cu-rich phases were completely dissolved, while the eutectic silicon, Fe-, and Cr/Zr/Ti/V-rich intermetallics experienced only partial dissolution. Micro-additions of Cr, Zr, Ti, and V positively affected the alloy strength. The modified alloy in the T6 temper during uniaxial tensile tests exhibited yield strength of 289 MPa and ultimate tensile strength of 342 MPa, being significantly higher than that for the Al-Si-Cu-Mg base. Besides, the cyclic yield stress of the modified alloy in the T6 state increased by 23 pct over that of the base alloy. The fatigue life of the modified alloy was substantially longer than that of the base alloy tested using the same parameters. The role of Cr, Ti, V, and Zr containing phases in controlling the alloy fracture during static and cyclic loading is discussed.

  8. Elaboración de aleaciones de Cu-Al-Ni con efecto memoria de forma mediante pulvimetalurgia

    Directory of Open Access Journals (Sweden)

    Pérez-Sáez, R. B.

    1998-05-01

    Full Text Available During the production of shape memory alloys, a very fine grain size should be obtained in order to obtain better mechanical properties and a good thermomechanical behaviour during cycling. The classically used grain refiners show some secondary effects on the martensitic transformations that could be at the origin of some technological problems. For this reason, a new processing method by powder metallurgy has been developed for this kind of alloys. The three proceeding stages are described: Atomization, hot isostatic pressing and hot rolling. The microstructure of the materials is characterized. The martensitic transformation and the thermomechanical properties are also studied.

    En la elaboración de aleaciones Cu-Al-Ni con efecto memoria de forma es importante conseguir un tamaño de grano fino, para mejorar las propiedades mecánicas y el comportamiento durante el ciclado termomecánico. Clásicamente, esto se ha conseguido mediante la adición de refinadores de grano; sin embargo, los efectos secundarios que éstos producen pueden ser problemáticos. Por esta razón, se ha desarrollado un nuevo método de procesado de este tipo de aleaciones mediante pulvimetalurgia. En este trabajo se presenta el proceso de elaboración consistente en tres etapas: atomización, compactación isostática en caliente y laminación en caliente. Se estudia la microestructura del material, se caracteriza la transformación martensítica y se determinan las propiedades termomecánicas.

  9. New investigation of phase equilibria in the system Al-Cu-Si.

    Science.gov (United States)

    Ponweiser, Norbert; Richter, Klaus W

    2012-01-25

    The phase equilibria and invariant reactions in the system Al-Cu-Si were investigated by a combination of optical microscopy, powder X-ray diffraction (XRD), differential thermal analysis (DTA) and electron probe micro analysis (EPMA). Isothermal phase equilibria were investigated within two isothermal sections. The isothermal section at 500 °C covers the whole ternary composition range and largely confirms the findings of previous phase diagram investigations. The isothermal section at 700 °C describes phase equilibria only in the complex Cu-rich part of the phase diagram. A new ternary compound τ was found in the region between (Al,Cu)-γ(1) and (Cu,Si)-γ and its solubility range was determined. The solubility of Al in κ-CuSi was found to be extremely high at 700 °C. In contrast, no ternary solubility in the β-phase of Cu-Al was found, although this phase is supposed to form a complete solid solution according to previous phase diagram assessments. Two isopleths, at 10 and 40 at.% Si, were investigated by means of DTA and a partial ternary reaction scheme (Scheil diagram) was constructed, based on the current work and the latest findings in the binary systems Al-Cu and Cu-Si. The current study shows that the high temperature equilibria in the Cu-rich corner are still poorly understood and additional studies in this area would be favorable.

  10. Derivative thermo analysis of the near eutectic Al-Si-Cu alloy

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2008-12-01

    Full Text Available For determining of the dependence between cooling Speer, chemical composition and structure of the Al–Si–Cu aluminium cast alloy the thermo-analysis was carried out, using the UMSA device (Universal Metallurgical Simulator and Analyzer, next the optical and electron scanning microscopy was used for investigation of the structure, phase and chemical composition of the AC-AlSi7Cu3Mg grade Al cast alloy also using the EDS microanalysis as well the EBSD technique.

  11. Microstructural evolution of direct chill cast Al-15.5Si-4Cu-1Mg-1Ni-0.5Cr alloy during solution treatment

    Directory of Open Access Journals (Sweden)

    He Kezhun

    2011-08-01

    Full Text Available Heat treatment has important influence on the microstructure and mechanical properties of Al-Si alloys. The most common used heat treatment method for these alloys is solution treatment followed by age-hardening. This paper investigates the microstructural evolution of a direct chill (DC cast Al-15.5Si-4Cu-1Mg-1Ni-0.5Cr alloy after solution treated at 500, 510, 520 and 530℃, respectively for different times. The major phases observed in the as-cast alloy are α-aluminum dendrite, primary Si particle, eutectic Si, Al7Cu4Ni, Al5Cu2Mg8Si6, Al15(Cr, Fe, Ni, Cu4Si2 and Al2Cu. The Al2Cu phase dissolves completely after being solution treated for 2 h at 500℃, while the eutectic Si, Al5Cu2Mg8Si6 and Al15(Cr, Fe, Ni, Cu4Si2 phases are insoluble. In addition, the Al7Cu4Ni phase is substituted by the Al3CuNi phase. The α-aluminum dendrite network disappears when the solution temperature is increased to 530℃. Incipient melting of the Al2Cu-rich eutectic mixture occurrs at 520℃, and melting of the Al5Cu2Mg8Si6 and Al3CuNi phases is observed at a solution temperature of 530℃. The void formation of the structure and deterioration of the mechanical properties are found in samples solution treated at 530℃.

  12. Proposición de dos aleaciones fundidas para su estudio en la construcción de martillos de molinos desmeduladores de bagazo. // Proposition of two casted alloys for their study in the construction of bagasse crush mills hammers.

    Directory of Open Access Journals (Sweden)

    F. Diez Torres

    2005-05-01

    Full Text Available El presente trabajo constituye un análisis teórico que tiene como objetivo la determinación de cuáles serían las aleaciones autilizar y la tecnología de colada adecuada para la fabricación de los martillos de los desmeduladores de bagazo a partir dealeaciones fundidas resistentes al desgaste.Se analizan los resultados de las experiencias realizadas con recubrimientos por soldadura de recargue duro, con los cualesse corroboraron las hipótesis sobre los mecanismos de desgaste ocurrentes y las estructuras metalográficas adecuadas paracada perfil del martillo.Se propone la realización de ensayos de campo con martillos construidos con hierros al cromo debido a que se caracterizanpor poseer carburos de cromo con la posibilidad de obtener diferentes contenidos y distribución de los mismos en matricesque van desde la austenítica a martensítica. Se propone realizar los ensayos con las aleaciones 15-3 y 20-3 con y sintratamiento térmico y con colada en coquilla, con diferentes velocidades de enfriamiento en cada perfil de trabajo con el finde obtener la estructura metalográfica adecuada.Palabras claves: Aleaciones, martillos desmenuzadores de bagazo, recubrimiento por soldadura.____________________________________________________________________________Abstract.The present paper constitutes a theoretical analysis for the determination of an appropriate cast technology determinationfor the production of bagasse crush hammers with wear cast iron alloys.The results of welding hard facing coatings with the wear mechanisms hypothesis and appropriate metallographic structureswere corroborated.Field tests with chromium cast iron hammers are proposed due that this alloys is characterized to posses chromiumcarbides, with the possibility to obtain different contents and distribution in austenitic, martensitic or intermediate metalmatrices. Tests with 15-3 and 20-3 alloys with or without thermal treatment and metal mold casting with different

  13. Microstructure and properties of an Al-Ti-Cu-Si brazing alloy for SiC-metal joining

    Science.gov (United States)

    Dai, Chun-duo; Ma, Rui-na; Wang, Wei; Cao, Xiao-ming; Yu, Yan

    2017-05-01

    An Al-Ti-Cu-Si solid-liquid dual-phase alloy that exhibits good wettability and appropriate interfacial reaction with SiC at 500-600°C was designed for SiC-metal joining. The microstructure, phases, differential thermal curves, and high-temperature wetting behavior of the alloy were analyzed using scanning electron microscopy, X-ray diffraction analysis, differential scanning calorimetry, and the sessile drop method. The experimental results show that the 76.5Al-8.5Ti-5Cu-10Si alloy is mainly composed of Al-Al2Cu and Al-Si hypoeutectic low-melting-point microstructures (493-586°C) and the high-melting-point intermetallic compound AlTiSi (840°C). The contact angle, determined by high-temperature wetting experiments, is approximately 54°. Furthermore, the wetting interface is smooth and contains no obvious defects. Metallurgical bonding at the interface is attributable to the reaction between Al and Si in the alloy and ceramic, respectively. The formation of the brittle Al4C3 phase at the interface is suppressed by the addition of 10wt% Si to the alloy.

  14. Creep behaviour of a casting titanium carbide reinforced AlSi12CuNiMg piston alloy at elevated temperatures; Hochtemperaturkriechverhalten der schmelzmetallurgisch hergestellten dispersionsverstaerkten Kolbenlegierung AlSi12CuNiMg

    Energy Technology Data Exchange (ETDEWEB)

    Michel, S.; Scholz, A. [Zentrum fuer Konstruktionswerkstoffe, TU Darmstadt (Germany); Tonn, B. [Institut fuer Metallurgie, TU Clausthal (Germany); Zak, H.

    2012-03-15

    This paper deals with the creep behaviour of the titanium carbide reinforced AlSi12CuNiMg piston alloy at 350 C and its comparison to the conventional AlSi12Cu4Ni2MgTiZr piston alloy. With only 0,02 vol-% TiC reinforcement the creep strength and creep rupture strength of the AlSi12CuNiMg piston alloy are significantly improved and reach the level of the expensive AlSi12Cu4Ni2MgTiZr alloy. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  15. Construction and evaluation of multi-component Zn-Al based bearing alloys (Zn-Al-Si, Zn-Al-Cu)

    International Nuclear Information System (INIS)

    Shahmiri, M.; Shahin, K.

    2001-01-01

    Zn-Al based alloys, with excellent mechanical properties, are finding increasing applications in various industries, especially bearing and bushing fields. Observed dimensional instabilities, in their multicomponent systems, (e. g. Zn-Al-Si and, Zn-Al Si-Cu), is believed to be as the result of some kinds of phase transformation, due to the temperature variations, while in service. Profound understanding of the phase transformations due to the temperature variation, requires detailed evaluations of the isothermal sections of the multi-components phase diagrams of Zn-Al-Si and, Zn-Al-Si-Cu alloy systems. In the present article, the isothermal sections of the aforementioned ternary and quaternary systems in the solid state regions have been investigated and observed phase transitions have been critically evaluated

  16. Al and Si Alloying Effect on Solder Joint Reliability in Sn-0.5Cu for Automotive Electronics

    Science.gov (United States)

    Hong, Won Sik; Oh, Chulmin; Kim, Mi-Song; Lee, Young Woo; Kim, Hui Joong; Hong, Sung Jae; Moon, Jeong Tak

    2016-12-01

    To suppress the bonding strength degradation of solder joints in automotive electronics, we proposed a mid-temperature quaternary Pb-free Sn-0.5Cu solder alloy with minor Pd, Al, Si and Ge alloying elements. We manufactured powders and solder pastes of Sn-0.5Cu-(0.01,0.03)Al-0.005Si-(0.006-0.007)Ge alloys ( T m = 230°C), and vehicle electronic control units used for a flame-retardant-4 printed circuit board with an organic solderability preservative finish were assembled by a reflow soldering process. To investigate the degradation properties of solder joints used in engine compartments, thermal cycling tests were conducted from -40°C to 125°C (10 min dwell) for 1500 cycles. We also measured the shear strength of the solder joints in various components and observed the microstructural evolution of the solder joints. Based on these results, intermetallic compound (IMC) growth at the solder joints was suppressed by minor Pd, Al and Si additions to the Sn-0.5Cu alloy. After 1500 thermal cycles, IMC layers thicknesses for 100 parts per million (ppm) and 300 ppm Al alloy additions were 6.7 μm and 10 μm, compared to the as-reflowed bonding thicknesses of 6 μm and 7 μm, respectively. Furthermore, shear strength degradation rates for 100 ppm and 300 ppm Al(Si) alloy additions were at least 19.5%-26.2%. The cause of the improvement in thermal cycling reliability was analyzed using the (Al,Cu)-Sn, Si-Sn and Al-Sn phases dispersed around the Cu6Sn5 intermetallic at the solder matrix and bonding interfaces. From these results, we propose the possibility of a mid-temperature Sn-0.5Cu(Pd)-Al(Si)-Ge Pb-free solder for automotive engine compartment electronics.

  17. Precipitation kinetics of Al-1.12 Mg{sub 2}Si-0.35 Si and Al-1.07 Mg{sub 2}Si-0.33 Cu alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gaber, A. [Physics Department, Faculty of Science, Assiut University, Assiut 71516 (Egypt); Gaffar, M.A. [Physics Department, Faculty of Science, Assiut University, Assiut 71516 (Egypt)]. E-mail: mgaafar@aucegypt.edu; Mostafa, M.S. [Physics Department, Faculty of Science, Assiut University, Assiut 71516 (Egypt); Zeid, E.F. Abo [Physics Department, Faculty of Science, Assiut University, Assiut 71516 (Egypt)

    2007-02-21

    The kinetics of hardening precipitates of Al-1.12 wt.% Mg{sub 2}Si-0.35 wt.% Si (excess Si) and Al-1.07 wt.% Mg{sub 2}Si-0.33 wt.% Cu (balanced + Cu) alloys have been investigated by means of differential scanning calorimetry and hardness measurements. The excess Si enhances the precipitation kinetics and improves the strength of the material. On the other hand, however addition of Cu assist formation of the Q' phase which positively changed the alloy strength. The high binding energy between vacancies and solute atoms (Si and Mg) enhances the combination of Si, Mg and vacancies to form Si-Mg-vacancy clusters. These clusters act as nucleation sites for GP-zones. The coexistence of the {beta}'- and Q'-precipitates in the balanced + Cu alloy results in a higher peak age hardening compared to the alloy with Si in excess.

  18. Solidifying incongruently melting intermetallic phases as bulk single phases using the example of Al{sub 2}Cu and Q-phase in the Al-Mg-Cu-Si system

    Energy Technology Data Exchange (ETDEWEB)

    Loeffler, Andrea [Institute of Materials Science and Technology, Friedrich-Schiller-University, Jena (Germany); Groebner, Joachim; Hampl, Milan [Institute of Metallurgy, Clausthal University of Technology, Clausthal-Zellerfeld (Germany); Engelhardt, Hannes [Institute of Materials Science and Technology, Friedrich-Schiller-University, Jena (Germany); Schmid-Fetzer, Rainer [Institute of Metallurgy, Clausthal University of Technology, Clausthal-Zellerfeld (Germany); Rettenmayr, Markus, E-mail: M.Rettenmayr@uni-jena.de [Institute of Materials Science and Technology, Friedrich-Schiller-University, Jena (Germany)

    2012-02-25

    Highlights: Black-Right-Pointing-Pointer Samples consisting of pure Al{sub 2}Cu and 95% Q-phase respectively were prepared. Black-Right-Pointing-Pointer The Q-phase composition is Al{sub 17}Cu{sub 9}Mg{sub 44}Si{sub 30}, its solubility range is negligible. Black-Right-Pointing-Pointer The Q-phase peritectic temperature was determined by DSC measurements as 703 Degree-Sign C. Black-Right-Pointing-Pointer A new thermodynamic dataset for the Q-phase has been assessed. - Abstract: Plane front directional solidification experiments were carried out for preparing incongruently melting intermetallic phases in the quaternary alloy system Al-Cu-Mg-Si, particularly the binary Al{sub 2}Cu phase and the quaternary phase ('Q-phase'). By this method, bulk samples that consist of only a single phase are generated. Sample sections consisting of 100% single phase Al{sub 2}Cu and of 95% Q-phase, respectively, were obtained. The composition of the Q-phase was measured by Energy Dispersive X-ray Spectroscopy (EDX). The measured concentrations are close to the Al{sub 3}Cu{sub 2}Mg{sub 9}Si{sub 7} composition that has recently been predicted as most stable by ab initio calculations. A peritectic temperature of 703 Degree-Sign C for the reaction Q {yields} L + Mg{sub 2}Si + (Si) was determined by differential scanning calorimetry (DSC). An optimization of the Calphad database was performed considering the measured composition and peritectic temperature. For validating the optimized database, Scheil calculations were performed and compared with the experimentally determined sequence of solidifying phases.

  19. First-principles study on the elastic properties of B′ and Q phase in Al-Mg-Si (-Cu) alloys

    International Nuclear Information System (INIS)

    Pan, Rong-Kai; Ma Li; Bian Nan; Wang Minghui; Li Pengbo; Tang Biyu; Peng Liming; Ding Wenjiang

    2013-01-01

    First-principles calculations within the density functional theory have been carried out to study the structural, elastic and electronic properties of B′ and Q phases in Al-Mg-Si (-Cu) alloys. The obtained lattice constant a is reduced while c is increased with the addition of Cu into B′ phase Al 3 Mg 9 Si 7 . The lower formation enthalpy of Q phase Al 3 Cu 2 Mg 9 Si 7 shows that the structural stability is improved after the addition of Cu into the B′ phase. The calculated elastic constants C ij with the exception of C 13 for Q phase are larger than for B′ phase. In addition, the derived bulk, shear, Young's modulus and Debye temperature except Poisson's ratio are also significantly increased with Cu addition, indicating that Q phase has a favorable improvement of hardness. The elastic anisotropies of the two phases are discussed in detail using several criteria, showing that the anisotropy degree of B′ phase is larger than of Q phase. The electronic structures show that the two phases possess a mixed bonding character of covalent and ionic, and Cu-Si bonding is beneficial in stabilizing the Q phase due to the hybridization of Cu 3d and Si 3p orbits.

  20. Influence of secondary ageing temperature on hardening and residual elastic stresses in AlMgSi and AlMgSiCu alloys

    International Nuclear Information System (INIS)

    Milosavlevich, A.Ya.; Shiyachki-Zheravchich; Rogulin, M.Ya.; Milenkovich, V.M.; Prokich-Tsvetkovich, R.M.

    1993-01-01

    The investigations were conducted on samples of AlMgSi and AlMgSiCu alloys quenched, aged and cold worked with 20, 40, 60 and 85 % reduction in area. Secondary ageing was carried out at 200 and 250 deg C. Residual stresses wee determined by X-ray diffraction method. It was shown that cold deformation effect on hardness and residual stresses is dependent on alloy composition. The hardening due to secondary ageing is more pronounced for AlMgSi alloy at 200 deg C and for AlMgSiCu alloy at 250 deg C. Positive residual stresses increase with secondary ageing temperature

  1. Description of hypoeutectic Al-Si-Cu alloys based on their known chemical compositions

    Directory of Open Access Journals (Sweden)

    Djurdjevic, M. B.

    2013-10-01

    interés durante las últimas décadas, y la cantidad de programas de simulación existentes en el mercado es un buen indicador del interés de la industria en este campo. La mayoría de los datos empleados en estos programas se basan en los diagramas de fase binarios, ternarios o incluso superiores. Desafortunadamente, excepto para los diagramas binarios, el ajuste de los datos no es lo suficiente bueno. Teniendo en cuenta que la mayoría de los sistemas binarios del aluminio están bien definidos se ha intentado convertir los sistemas multi-componentes en un pseudo binario sistema Al-Xi (en este caso el diagrama de fase Al-Si es el elegido como sistema de referencia. El nuevo algoritmo del Silicio Equivalente (SiEQ expresa la cantidad de los elementos de la aleación que son mayoritarios y minoritarios, a través de una cantidad “equivalente” de silicio. Este sistema puede emplearse para calcular varias características termo-físicas y de solidificación de sistemas multicomponentes, como las aleaciones de aluminio. Esto permite al modelo tener la capacidad de realizar predicciones de las características de la solidificación de las piezas fundidas, donde las velocidades de enfriamiento son bajas y las características del proceso de solidificación son bien conocidas, para evitar posibles problemas en la fundición. Este trabajo demuestra cómo el algoritmo del SiEQ puede ser empleado para el cálculo de las características de las temperaturas de solidificación de las aleaciones multi-componentes Al-Si, así como sus calores latentes y el factor de restricción del crecimiento del grano. El análisis estadístico de los resultados obtenidos en un amplio rango de composiciones químicas de la aleación, muestra una muy buena correlación entre los datos experimentales y los cálculos realizados con el SiEQ. La misma aproximación matemática podría ser aplicada para otros sistemas metálicos como el hierro y el magnesio, empleando el carbono equivalente en el

  2. The Prognosis of the Phase Equilibrium Diagram of the System Al-Cu-Si

    Directory of Open Access Journals (Sweden)

    Florentina Cziple

    2007-10-01

    Full Text Available The paper presents a model for establishing the mathematical functions of the liquidus and solidus curves, from the binary diagrams Al-Si, Si-Cu, Cu-Al and their use in the prognosis of the phase equilibrium diagram from the ternary system Al-Cu-Si. We have studied the model of the non-ideal liquid solution of the regular type. The calculus and graphic plotting of the equations for the binary systems has been performed on the computer

  3. Study on the preparation of the SiCp/Al-20Si-3Cu functionally graded material using spray deposition

    International Nuclear Information System (INIS)

    Su, B.; Yan, H.G.; Chen, G.; Shi, J.L.; Chen, J.H.; Zeng, P.L.

    2010-01-01

    Research highlights: → The SiCp/Al-20Si-3Cu functionally gradient material (FGM) was successfully prepared via the spray deposition technique. → The SiCp/Al-20Si-3Cu functionally gradient material (FGM) was successfully prepared via the spray deposition technique. → In the experimental setup, the novel devices play an important role in adjusting the output of SiCp to prepare the FGM. → The experiment results reveal that the SiCp weight fraction of the as-deposited preform from the top to the bottom ranges almost continuously from 0% to 30%. → The fraction of SiC particles has no obvious influence on the phase constitutions of the SiCp/Al-20Si-3Cu FGM. - Abstract: The SiCp/Al-20Si-3Cu functionally gradient material (FGMs) was successfully prepared via the spray deposition technique accompanied with an automatic control system. The results reveal that the SiCp weight fraction of the as-deposited preform from the top to the bottom ranges almost continuously from 0% to 30%. The part with the higher SiCp weight fraction exhibits a relatively smaller density than that with the lower SiCp weight fraction. However, the microhardness and the porosity increase with the increasing SiCp weight fraction in the as-deposited preform. The X-ray diffraction results exhibit that the secondary phases in the regions with the different amount of SiC particles are the same such as Al 2 Cu and AlCuMg. The spray deposition technology is promising to produce a wide range of other FGMs.

  4. Influence of Cu on modifying the beta phase and enhancing the mechanical properties of recycled Al-Si-Fe cast alloys.

    Science.gov (United States)

    Basak, C B; Babu, N Hari

    2017-07-18

    High iron impurity affects the castability and the tensile properties of the recycled Al-Si alloys due to the presence of the Fe containing intermetallic β-Al 9 Fe 2 Si 2 phase. To date only Mn addition is known to transform the β-Al 9 Fe 2 Si 2 phase in the Al-Si-Fe system. However, for the first time, as reported here, it is shown that β-phase transforms to the ω-Al 7 Cu 2 Fe phase in the presence of Cu, after solutionization at 793 K. The ω-phase decomposes below 673 K resulting into the formation of θ-Al 2 Cu phase. However, the present thermodynamic description of the Al-Si-Fe-Cu system needs finer tuning to accurately predict the stability of the ω-phase in these alloys. In the present study, an attempt was made to enhance the strength of Al-6wt%Si-2wt%Fe model recycled cast alloy with different amount of Cu addition. Microstructural and XRD analysis were carried out in detail to show the influence of Cu and the stability range of the ω-phase. Tensile properties and micro-hardness values are also reported for both as-cast and solutionized alloys with different amount of Cu without and with ageing treatment at 473 K. The increase in strength due to addition of Cu, in Fe-rich Al-Si alloys is promising from the alloy recyclability point of view.

  5. Prediction of hardness for Al-Cu-Zn alloys in as-cast and quenching conditions; Prediccion de la dureza de aleaciones Al-Cu-Zn en estado de colada y templado

    Energy Technology Data Exchange (ETDEWEB)

    Villegas-Cardenas, J. D.; Saucedo-Munoz, M. L.; Lopez-Hirata, V. M.; Dorantes Rosales, H. J.

    2014-10-01

    This work presents a new experimental and numerical methodology in order to predict the hardness in the as-cast, and solution treated and quenched Al-Cu-Zn alloys. Chemical composition of alloys is located inside two straight lines represented by two equations. Eight different compositions were selected from each line. All the alloys were characterized for light microscope, scanning electron microscope, X-ray diffraction and Rockwell B hardness test. The equilibrium phases were obtained at different temperatures by Thermo-Calc. The microstructure characterization and regression analysis enabled to determine the phase transformations and two equations of hardness assessment. The combination of hardness equations and composition line equations permitted to estimate the hardness of any alloy composition inside this zone. This was verified by calculating hardness with the information reported in other works, with an error lower than 7% in the estimated hardness. (Author)

  6. Effects of Eutectic Si and Secondary Dendrite Arm Spacing on the Mechanical Properties of Al-Si-Cu Cast Alloys

    International Nuclear Information System (INIS)

    Lee, Kyungmin; Kim, Yumi; Kim, Youngman; Hong, Sungkil; Choi, Seweon; Kim, Youngchan; Kang, Changseok

    2014-01-01

    The present study aims at investigating the effects of eutectic Si and Secondary dendrite arm spacing (SDAS) on mechanical properties of Al-Si-Cu alloy. Heat treatment and controlling of solidification rate affect to microstructure of Al-Si-Cu alloy. Al-Si-Cu alloy was dissolved in an electric furnace. The alloy cast in STD61 mold which had been pre-heated to 95 ℃ and 200 ℃. Eutectic Si and SDAS were finer as cooling rate increased. Image analysis technique has been utilized to examine the microstructure. Microstructure observation results showed that T6 heat treatment has a strong influence eutectic Si particle morphology. The mechanical properties, such as tensile strength, yield strength, elongation, were improved by ASTM E8 standard. Tensile properties of the Al-Si-Cu alloys prepared by different cooling rates were the same as each other by T6 heat treatment.

  7. Microstructure of AlSi17Cu5 alloy after overheating over liquidus temperature

    Directory of Open Access Journals (Sweden)

    J. Piątkowski

    2015-01-01

    Full Text Available The paper presents microstructure tests of alloy AlSi17Cu5. In order to disintegrate the primary grain of silicon the so-called time-temperature transformation TTT was applied which was based on overheating the liquid alloy way over the temperature Tliq., soaking in it for 30 minutes and casting it to a casting mould. It was found that such process causes the achievement of fine-crystalline structure and primary silicon crystals take up the form of pentahedra or frustums of pyramids. With the use of X-ray microanalysis and X-ray diffraction analysis the presence of intermetallic phases Al2Cu, Al4Cu9 which are the ingredients of eutectics α - AlCu - β and phase Al9Fe2Si which is a part of eutectic α - AlFeSi - β was confirmed.

  8. Radial macrosegregation and dendrite clustering in directionally solidified Al-7Si and Al-19Cu alloys

    Science.gov (United States)

    Ghods, M.; Johnson, L.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2016-05-01

    Hypoeutectic Al-7 wt% Si and Al-19 wt% Cu alloys were directionally solidified upward in a Bridgman furnace through a range of constant growth speeds and thermal gradients. Though processing is thermo-solutally stable, flow initiated by gravity-independent advection at, slightly leading, central dendrites moves rejected solute out ahead and across the advancing interface. Here any lagging dendrites are further suppressed which promotes a curved solid-liquid interface and the eventual dendrite "clustering" seen in transverse sections (dendrite "steepling" in longitudinal orientations) as well as extensive radial macrosegregation. Both aluminum alloys showed considerable macrosegregation at the low growth speeds (10 and 30 μm s-1) but not at higher speed (72 μm s-1). Distribution of the fraction eutectic-constituent on transverse sections was determined in order to quantitatively describe radial macrosegregation. The convective mechanisms leading to dendrite-steepling were elucidated with numerical simulations, and their results compared with the experimental observations.

  9. Ostwald ripening of faceted Si particles in an Al-Si-Cu melt

    International Nuclear Information System (INIS)

    Shahani, A. J.; Xiao, X.; Skinner, K.; Peters, M.; Voorhees, P. W.

    2016-01-01

    The microstructural evolution of an Al-Si-Cu alloy during Ostwald ripening is imaged via synchrotron-based, four-dimensional (i.e., space and time resolved) X-ray tomography. Samples of composition Al-32 wt%Si-15 wt%Cu were annealed isothermally at 650 °C, in the two-phase solid-liquid regime, while tomographic projections were collected in situ over the course of five hours. Advances in experimental methods and computational approaches enable us to characterize the local interfacial curvatures and velocities during ripening. The sequence of three-dimensional reconstructions and interfacial shape distributions shows highly faceted Si particles in a copper-enriched liquid, that become increasingly isotropic or rounded over time. In addition, we find that the coarsening rate constant is approximately the same in the binary and ternary systems. By coupling these experimental measurements with CALPHAD modeling and ab initio molecular dynamics simulation, we assess the influence of Cu on the coarsening process. Lastly, we find the unusual “pinning” of microstructure at the junction between rough and smooth interfaces and suggest a mechanism for this behavior.

  10. In Situ Synthesis of Al-Si-Cu Alloy During Brazing Process and Mechanical Property of Brazing Joint

    Directory of Open Access Journals (Sweden)

    LONG Wei-min

    2016-06-01

    Full Text Available The Al-Si-Cu alloy system is considered to be a promising choice of filler metal for aluminium alloys brazing due to its high strength and low melting point. The greatest obstacle is its lack of plastic forming ability and being difficult to be processed by conventional methods. This disadvantage is ascribed to the considerable amount of brittle CuAl2 intermetallic compound which forms when alloy composition is around the ternary eutectic point. In order to overcome this deficiency, authors of this article proposed to synthesize Al-Si-Cu filler metal by using in situ synthesis method, and the structure and properties of brazing joints were studied. The results show that AlSi alloy is used as the wrap layer, and CuAl alloy is used as the powder core in the composite brazing wire, the two alloys have similar melting points. The machinability of the composite brazing wire is much superior to the traditional Al-Si-Cu filler metal. During the induction brazing of 3A21 alloy, when using AlSi-CuAl composite filler wire, AlSi and CuAl alloys melt almost simultaneously, then after short time holding, Al-Si-Cu braze filler is obtained, the brazing seam has uniform composition and good bonding interface, also, the shearing strength of the brazing joints is higher than the joint brazed by conventional Al-Si-Cu filler metal.

  11. Metalografía a color en aleaciones Al-Si comerciales. Optimización de las técnicas de caracterización microestructural mediante microscopía óptica de reflexión

    Directory of Open Access Journals (Sweden)

    Vander-Voort, G. F.

    2010-10-01

    Full Text Available The present demand on alloy production with improved quality requires the optimization of the metallographic procedures used on its characterization. Traditional etching techniques commonly employed for phase identification by optical metallography in aluminium alloys are not always suitable for a detailed analysis of existing phases, nor to accurately predict the mechanisms that govern the solidification process in certain detail. This work explores the potential of colour metallography to reveal at its best as-cast microstructures in Al-Si 12 alloys. For this purpose a colour etching technique, specifically developed for aluminium alloys and based on the Weck reagent. The application of such etchant has allowed the qualitative characterization of the microstructure. And it has also shown the advantages of colour metallography over black and white (B&W etching techniques.La demanda de aleaciones con calidades optimizadas conlleva la mejora continua de estas calidades, lo que viene suscitando la necesidad de mejora y optimización permanentes de las técnicas de caracterización metalográfica. Las técnicas de ataque tradicionales, utilizadas en la observación microscópica de las aleaciones de aluminio, no permiten un análisis detallado de la evolución microestructural de las fases presentes ni de parte de los mecanismos que rigen la solidificación. En el presente trabajo, se explora el potencial de la metalografía en color aplicada a las estructuras de solidificación de aleaciones Al-Si 12. Se ha utilizado un procedimiento de ataque en color, basado en un reactivo desarrollado porWeck para aleaciones de aluminio. El empleo de esta técnica ha permitido la evaluación cualitativa de la microestructura. La técnica ha permitido revelar características microestructurales que los métodos de ataque en blanco-negro no revelan.

  12. Effect of Rapid Solidification and Addition of Cu3P on the Mechanical Properties of Hypereutectic Al-Si Alloys

    OpenAIRE

    Suárez-Rosales,Miguel Ángel; Pinto-Segura,Raúl; Palacios-Beas,Elia Guadalupe; Hernández-Herrera,Alfredo; Chávez-Alcalá,José Federico

    2016-01-01

    The combined processes; rapid solidification, addition of Cu3P compound and heat treatments to improve the mechanical properties of the hypereutectic Al-13Si, Al-20Si and Al-20Si-1.5Fe-0.7Mn alloys (in wt. %) was studied. Optical microscopy and scanning electron microscopy were used to characterize the microstructures. The mechanical properties were evaluated by tensile tests. It was found that the cooling rate (20-50°C/s) used to solidify the alloys plus the addition of Cu3P compound favored...

  13. Effects of different casting mould cooling rates on microstructure and properties of sand-cast Al-7.5Si-4Cu alloy

    Directory of Open Access Journals (Sweden)

    Liu Guanglei

    2013-11-01

    Full Text Available In this work, Al-7.5Si-4Cu alloy melt modified by Al-10Sr, RE and Al-5Ti-B master alloys was poured into multi-step moulds made from three moulding sands, including quartz, alumina and chromite, to investigate comparatively the effects of different cooling rates of the casting mould on the alloy's microstructures and mechanical properties. The results show that with an increase in wall thickness, the cooling rate decreases, the dendrite arm spacing (DAS increases significantly and the mechanical properties decrease steadily. The elongation is more sensitive to the cooling rate than the tensile strength. No obvious trend of the effect of wall thickness on hardness of the alloy was found. When the cooling rate is at its greatest, the microstructures and mechanical properties are the best when using chromite sand. The improvement of the properties is mainly attributed to the decrease of the DAS, the grain refinement and the metamorphic effect. Each of the three has a strong impact on the microstructures. Furthermore, a series of fitting models was established based on the data of the DAS to predict the mechanical properties of the multivariate sand-cast Al-7.5Si-4Cu alloy.

  14. The natural aging and precipitation hardening behaviour of Al-Mg-Si-Cu alloys with different Mg/Si ratios and Cu additions

    Energy Technology Data Exchange (ETDEWEB)

    Ding, Lipeng [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 China (China); Jia, Zhihong, E-mail: zhihongjia@cqu.edu.cn [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 China (China); Zhang, Zhiqing; Sanders, Robert E.; Liu, Qing [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 China (China); Yang, Guang [Electronic Materials Research Laboratory, Key Laboratory of the Ministry of Education and International Centre for Dielectric Research, Xi’an Jiaotong University, Xi’an 710049 (China)

    2015-03-11

    The natural aging and artificial aging behaviours of Al-Mg-Si-Cu alloys with different Mg/Si ratios and Cu additions were investigated using Vickers microhardness measurements, differential scanning calorimetry (DSC) analysis and transmission electron microscopy (TEM) characterisation. Excess Si and Cu additions enhanced the alloy hardening ability during natural (NA) and artificial aging (AA). Alloys with low Cu and high Si contents exhibited higher precipitation hardening than alloys rich in Mg during artificial aging. In contrast, the alloys with high amounts of Cu were less dependent on the Mg/Si ratio during precipitation hardening due to their similar aging kinetics. The main precipitate phases that contributed to the peak-aging hardness were the L, Q′ and β″ phases. In the over-aging conditions, the alloys rich in Mg and Cu had finer and more numerous precipitates than their Si-rich equivalents due to the preferential precipitation of the L phase. The combination of excess Mg and high Cu resulted in an alloy with a relatively low hardness in T4 temper and a relatively higher hardness after the paint baking cycle. Thus, this alloy has good potential for use in auto body panel applications.

  15. L10 ordered structures in Al-Cu-(Mg alloys at the early stages of elevated temperature aging

    Directory of Open Access Journals (Sweden)

    Fuzhong, Xia

    2016-09-01

    Full Text Available This study concerns the precipitation structures of Al-3Cu and Al-3Cu-1.78Mg (wt. % alloys at the early stages of elevated temperature aging. The Al-3Cu and Al-3Cu-1.78 Mg alloys were solution treated at 540 °C and 500 °C for 2 h, respectively, and then aged at 190 °C for 2 min. The precipitation structures in aged Al-3Cu-(1.78Mg alloys were characterized by Transmission Electron Microscopy (TEM and High Resolution Transmission Electron Microscopy (HTREM. 001 zone axis Selected area electron diffraction patterns indicate that L10 ordered structures are formed in the two aged alloys. HRTEM experiments reveal the partial dislocations on the interfaces of L10 ordered structures. From comparing experimental results with that in the literature, it is concluded that the L10 ordered structures in aged Al-3Cu alloy consist of Al and Cu atoms, and they are comprised by Al, Cu and Mg atoms together in the aged Al-3Cu-1.78Mg alloy. On the basis of precipitate growing thermodynamics, it is thought the L10 ordered structures act as nuclei for GP zones in Al-Cu-(Mg alloys during aging.En este trabajo se estudian las estructuras de precipitación en Al-3Cu y Al-3Cu-1,78Mg (% en peso en los estados iniciales de envejecimiento a temperatura elevada. Las aleaciones Al-3Cu y Al-3Cu-1.78 Mg fueron sometidas a un tratamiento térmico de solución de 2 h a 540 °C y 500 °C, respectivamente, y posteriormente envejecidas 2 min a 190 °C. Las estructuras de precipitación en Al-3Cu-(1.78Mg envejecido fueron caracterizadas por microscopía electrónica de transmisión (TEM y por microscopía electrónica de transmisión de alta resolución (HTREM. Los diagramas de difracción de electrones de área seleccionada indican que se forman estructuras ordenadas L10 en las dos aleaciones envejecidas. Experimentos de HRTEM revelan la presencia de dislocaciones parciales en las intercaras de las estructuras L10 ordenadas. Comparando estos resultados experimentales con la

  16. Influence of thermo-derivative analysis conditions on microstructure of the Al-Si-Cu alloy

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2011-04-01

    Full Text Available Microstructure change of the metals and alloys as a result of variable crystallisation conditions also by mind of cooling rate changeinfluence the mechanical properties. In this work there are presented the interdependences between the cooling rate, chemical compositionand microstructure of the cast aluminium alloy Al–Si–Cu as a result of the thermo-derivative analysis, using the UMSA (UniversalMetallurgical Simulator and Analyzer device. An important tool for the microstructure evaluation of the Al type AC-AlSi7Cu3Mg alloywas the light and electron scanning microscopy technique.

  17. Effect of Si addition on glass-forming ability and mechanical properties of Cu-Zr-Al bulk metallic glass

    International Nuclear Information System (INIS)

    Malekan, M.; Shabestari, S.G.; Zhang, W.; Seyedein, S.H.; Gholamipour, R.; Makino, A.; Inoue, A.

    2010-01-01

    Research highlights: The Cu 50 Zr 43 Al 7 alloy has a surprising GFA, and the glassy rods with diameter of 10 mm have been produced in this research. It has not been reported that the Cu-based glassy rods (Cu ≥ 50 at.%) to be produced with the critical diameter greater than 10 mm. The novelty of this research is that the glass formation has been improved and the critical diameter increased to 12 mm for the alloy having x = 1 with the addition of Si. Different criteria are used to evaluate the influence of Si content on the GFA, and the possible mechanisms involved in the achievement of this GFA are also discussed. - Abstract: The effect of Si addition on the glass-forming ability (GFA) and mechanical properties of (Cu 50 Zr 43 Al 7 ) 100-x Si x (x = 0, 0.5, 1, 1.5 and 2 at.%) alloys were investigated. The GFA of Cu 50 Zr 43 Al 7 alloy is improved by addition of a small amount of Si, and the critical diameter for glass formation increases from 10 mm for the alloy with x = 0-12 mm for the alloy with x = 1 when prepared using copper mold casting. Different criteria are used to evaluate the influence of Si content on the GFA, and the possible mechanisms involved in the achievement of this GFA are also discussed. In the uniaxial compression, the bulk glassy alloys exhibit a limited plastic strain of less than 1%, but the compressive fracture strength and Young's modulus were obtained in high values of 1969-2129 MPa and 101-144 GPa, respectively. Fracture surface and shear bands of samples were studied by using scanning electron microscopy (SEM).

  18. Effect of nano Cu coating on porous Si prepared by acid etching Al-Si alloy powder

    International Nuclear Information System (INIS)

    Li, Chunli; Zhang, Ping; Jiang, Zhiyu

    2015-01-01

    As a promising anode material for lithium ion battery, nano-Cu coated porous Si powder was fabricated through two stages: first, preparation of porous nano Si fibers by acid-etching Al-Si alloy powder; second, modified by nano-Cu particles using an electroless plating method. The nano-Cu particles on the surface of nano-Si fibers, not only increase the conductivity of material, but also inhibit the fuse process between nano Si fibers during charge/discharge cycling process, resulting in increased cycling stability of the material. In 1 M LiPF 6 /EC: DMC (1:1) + 1.5 wt% VC solution at current density of 200 mA g −1 , the 150th discharge capacity of nano-Cu coated porous Si electrode was 1651 mAh g −1 with coulombic efficiency of 99%. As anode material for lithium ion battery, nano-Cu coated porous Si nano fiber material is easier to prepare, costs less, and produces higher performance, representing a promising approach for high energy lithium ion battery application

  19. Phase diagrams of aluminium alloys of Al-Cu-Mg, Al-Mg-Si-Cu, and Al-Mg-Li system

    International Nuclear Information System (INIS)

    Ber, L.B.; Kaputkin, E.Ya.

    2001-01-01

    Isothermal diagrams of phase transformations (DPT) and temperature-time charts (TTC) of variation of electric conductivity and of mechanical features at tension were plotted following thermal treatment according to the pattern of direct hardening and ageing and according to the pattern of normal aging for D16 commercial alloy, Al-Cu-Mg model alloy of the same system, AD37 commercial alloys of Al-Mg-Si-Cu and 1424 one of Al-Li-Mg system. Phase transformations were studied by means of fluorescence electron microscopy, micro-X-ray spectral analysis, X-ray phase analysis of single crystals and polycrystals and differential scanning calorimetry. For every alloy comparison of TTC and DPT enables to clarity the mechanism of phase composition effect on features and to optimize conditions of hardening cooling and ageing [ru

  20. Effects of Si content on microstructure and mechanical properties of TiAlN/Si3N4-Cu nanocomposite coatings

    Science.gov (United States)

    Feng, Changjie; Hu, Shuilian; Jiang, Yuanfei; Wu, Namei; Li, Mingsheng; Xin, Li; Zhu, Shenglong; Wang, Fuhui

    2014-11-01

    TiAlN/Si3N4-Cu nanocomposite coatings of various Si content (0-5.09 at.%) were deposited on AISI-304 stainless steel by DC reactive magnetron sputtering technique. The chemical composition, microstructure, mechanical and tribological properties of these coatings were systematically investigated by means of X-ray diffraction (XRD), field emission scanning electron microscope (FESEM), nanoindentation tester, a home-made indentation system, a scratch tester and a wear tester. Results indicated that with increasing Si content in these coatings, a reduction of grain size and surface roughness, a transformation of the (1 1 1) preferred orientation was detected by XRD and FESEM. Furthermore the hardness of these coatings increase from 9.672 GPa to 18.628 GPa, and the elastic modulus reveal the rising trend that increase from 224.654 GPa to 251.933 GPa. However, the elastic modulus of TiAlN/Si3N4-Cu coating containing 3.39 at.% Si content dropped rapidly and changed to about 180.775 GPa. The H3/E2 ratio is proportional to the film resistance to plastic deformation. The H3/E2 ratio of the TiAlN/Si3N4-Cu coating containing 3.39 at.% Si content possess of the maximum of 0.11 GPa, and the indentation test indicate that few and fine cracks were observed from its indentation morphologies. The growth pattern of cracks is mainly bending growing. The present results show that the best toughness is obtained for TiAlN/Si3N4-Cu nanocomposite coating containing 3.39 at.% Si content. In addition, the TiAlN/Si3N4-Cu coating containing 3.39 at.% Si content also has good adhesion property and superior wear resistance, and the wear mechanism is mainly adhesion wear.

  1. Microstructural characteristics and aging response of Zn-containing Al-Mg-Si-Cu alloy

    Science.gov (United States)

    Cai, Yuan-hua; Wang, Cong; Zhang, Ji-shan

    2013-07-01

    Al-Mg-Si-Cu alloys with and without Zn addition were fabricated by conventional ingot metallurgy method. The microstructures and properties were investigated using optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), tensile test, hardness test, and electrical conductivity measurement. It is found that the as-cast Al-Mg-Si-Cu-Zn alloy is composed of coarse dendritic grains, long needle-like β/δ-AlFeSi white intermetallics, and Chinese script-like α-AlFeSi compounds. During high temperature homogenization treatment, only harmful needle-like β-AlFeSi phase undergoes fragmentation and spheroidizing at its tips, and the destructive needle-like δ-phase does not show any morphological and size changes. Phase transitions from β-AlFeSi to α-AlFeSi and from δ-AlFeSi to β-AlFeSi are also not found. Zn addition improves the aging hardening response during the former aging stage and postpones the peak-aged hardness to a long aging time. In T4 condition, Zn addition does not obviously increase the yield strength and decrease the elongation, but it markedly improves paint-bake hardening response during paint-bake cycle. The addition of 0.5wt% Zn can lead to an increment of 99 MPa in yield strength compared with the value of 69 MPa for the alloy without Zn after paint-bake cycle.

  2. TEM Nanostructural Study of Al-6Si-3Cu-Mg Melt-Spun Ribbons

    Directory of Open Access Journals (Sweden)

    Ismeli Alfonso López

    2008-01-01

    Full Text Available Three quaternary Al-6Si-3Cu-xMg (x = 0.59, 3.80, and 6.78 wt.% alloys were produced by melt-spun and characterized using X-ray diffractometry (XRD, transmission electron microscopy (TEM, and microhardness techniques. Obtained second phases were Al2Cu( for the alloy with 0.59% Mg and Al5Cu2Mg8Si6 (Q for the alloys with 3.80 and 6.78% Mg. These phases are present as 30–50 nm or as 5–10 nm nanoparticles. Alloying elements content in solid solution increased, mainly for Si and Mg. The high alloying elements content in solid solution and the small -Al cell size for melt-spun alloys leads to microhardness values about 2 times higher than those of ingot counterparts. The microhardness increase for melt-spun alloys with 3.80 and 6.78% Mg depends on Mg content in solid solution.

  3. Thermodynamic description of the Al-Cu-Mg-Mn-Si quinary system and its application to solidification simulation

    International Nuclear Information System (INIS)

    Chang, Keke; Liu, Shuhong; Zhao, Dongdong; Du, Yong; Zhou, Liangcai; Chen, Li

    2011-01-01

    By means of the first-principles calculations, the enthalpy of formation for the quaternary phase in the Al-Cu-Mg-Si system was computed. A set of self-consistent thermodynamic parameters for the Al-Cu-Mg-Si and Al-Cu-Mn-Si systems was then obtained using CALPHAD approach taking into account the reliable experimental data and the first-principles calculations. The thermodynamic database for the Al-Cu-Mg-Mn-Si system was developed based on the constituent binary, ternary, and quaternary systems. Comprehensive comparisons between the calculated and measured phase diagrams and invariant reactions showed that the experimental information was satisfactorily accounted for by the present thermodynamic description. The obtained database was used to describe the solidification behavior of Al alloys B319.1 (90.2Al-6Si-3.5Cu-0.3Mg, in wt.%) and B319.1 + xMn (x = 0.5-2, in wt.%) under Gulliver-Scheil non-equilibrium condition. The reliability of the present thermodynamic database was also verified by the good agreement between calculation and experiment for Gulliver-Scheil non-equilibrium solidification.

  4. Improving High-Temperature Tensile and Low-Cycle Fatigue Behavior of Al-Si-Cu-Mg Alloys Through Micro-additions of Ti, V, and Zr

    Science.gov (United States)

    Shaha, S. K.; Czerwinski, F.; Kasprzak, W.; Friedman, J.; Chen, D. L.

    2015-07-01

    High-temperature tensile and low-cycle fatigue tests were performed to assess the influence of micro-additions of Ti, V, and Zr on the improvement of the Al-7Si-1Cu-0.5Mg (wt pct) alloy in the as-cast condition. Addition of transition metals led to modification of microstructure where in addition to conventional phases present in the Al-7Si-1Cu-0.5Mg base, new thermally stable micro-sized Zr-Ti-V-rich phases Al21.4Si4.1Ti3.5VZr3.9, Al6.7Si1.2TiZr1.8, Al2.8Si3.8V1.6Zr, and Al5.1Si35.4Ti1.6Zr5.7Fe were formed. The tensile tests showed that with increasing test temperature from 298 K to 673 K (25 °C to 400 °C), the yield stress and tensile strength of the present studied alloy decreased from 161 to 84 MPa and from 261 to 102 MPa, respectively. Also, the studied alloy exhibited 18, 12, and 5 pct higher tensile strength than the alloy A356, 354 and existing Al-Si-Cu-Mg alloy modified with additions of Zr, Ti, and Ni, respectively. The fatigue life of the studied alloy was substantially longer than those of the reference alloys A356 and the same Al-7Si-1Cu-0.5Mg base with minor additions of V, Zr, and Ti in the T6 condition. Fractographic analysis after tensile tests revealed that at the lower temperature up to 473 K (200 °C), the cleavage-type brittle fracture for the precipitates and ductile fracture for the matrix were dominant while at higher temperature fully ductile-type fracture with debonding and pull-out of cracked particles was identified. It is believed that the intermetallic precipitates containing Zr, Ti, and V improve the alloy performance at increased temperatures.

  5. Effect of Heat Treatment on Commercial AlSi12Cu1(Fe) and AlSi12(b) Aluminum Alloy Die Castings

    Science.gov (United States)

    Battaglia, E.; Bonollo, F.; Ferro, P.; Fabrizi, A.

    2018-03-01

    High-pressure die castings (HPDCs) cannot normally be heat-treated at a high temperature because of the presence of inner air/gas- or shrinkage-porosity that may lead to the formation of undesired surface blisters. In this paper, an unconventional heat treatment is proposed. Two secondary Al-Si alloys, AlSi12(b) and AlSi12Cu1(Fe), were stabilization heat-treated at 624 K (350 °C) with soaking times ranging from 1 to 8 hours. Enhancement of both static and dynamic mechanical properties was found to be related to the fragmentation of interconnected eutectic Si particles and the smoothing of coarser crystals. Increased ductility after heat treatment was correlated with a decrease in hardness and Si particle roundness. The formation of Si precipitates within the α-Al matrix was also observed.

  6. The Computerised Calculus in the Prognosis of the Phase Equilibrium Diagram of the Ternary System Al-Cu-Si

    Directory of Open Access Journals (Sweden)

    Florentina A. Cziple

    2006-10-01

    Full Text Available The paper presents a model for establishing the mathematical functions of the liquidus and solidus curves, from the binary diagrams Al-Si, Si-Cu, Cu-Al and their use in the prognosis of the phase equilibrium diagram from the ternary system Al-Cu-Si. We have studied the model of the non-ideal liquid solution of the regular type. The calculus and graphic plotting of the equations for the binary systems has been performed on the computer with the software programmes MathCad 2000 Professional, Statistica 5, Curve Expert, and for the ternary system Al-Cu-Si, with the 3D StudioMax software

  7. Effect of Heat Treatment on the Microstructure and Wear Properties of Al-Zn-Mg-Cu/In-Situ Al-9Si-SiCp/Pure Al Composite by Powder Metallurgy

    Science.gov (United States)

    Yu, Byung Chul; Bae, Ki-Chang; Jung, Je Ki; Kim, Yong-Hwan; Park, Yong Ho

    2018-03-01

    This study examined the effects of heat treatment on the microstructure and wear properties of Al-Zn-Mg-Cu/in-situ Al-9Si-SiCp/pure Al composites. Pure Al powder was used to increase densification but it resulted in heterogeneous precipitation as well as differences in hardness among the grains. Heat treatment was conducted to solve this problem. The heat treatment process consisted of three stages: solution treatment, quenching, and aging treatment. After the solution treatment, the main dissolved phases were η'(Mg4Zn7), η(MgZn2), and Al2Cu phase. An aging treatment was conducted over the temperature range, 100-240 °C, for various times. The GP zone and η'(Mg4Zn7) phase precipitated at a low aging temperature of 100-160 °C, whereas the η(MgZn2) phase precipitated at a high aging temperature of 200-240 °C. The hardness of the sample aged at 100-160 °C was higher than that aged at 200-240 °C. The wear test was conducted under various linear speeds with a load of 100 N. The aged composite showed a lower wear rate than that of the as-sintered composite under all conditions. As the linear speed was increased to 1.0 m/s, the predominant wear behavior changed from abrasive to adhesive wear in all composites.

  8. Effect of Heat Treatment on the Microstructure and Wear Properties of Al-Zn-Mg-Cu/In-Situ Al-9Si-SiCp/Pure Al Composite by Powder Metallurgy

    Science.gov (United States)

    Yu, Byung Chul; Bae, Ki-Chang; Jung, Je Ki; Kim, Yong-Hwan; Park, Yong Ho

    2018-05-01

    This study examined the effects of heat treatment on the microstructure and wear properties of Al-Zn-Mg-Cu/in-situ Al-9Si-SiCp/pure Al composites. Pure Al powder was used to increase densification but it resulted in heterogeneous precipitation as well as differences in hardness among the grains. Heat treatment was conducted to solve this problem. The heat treatment process consisted of three stages: solution treatment, quenching, and aging treatment. After the solution treatment, the main dissolved phases were η'(Mg4Zn7), η(MgZn2), and Al2Cu phase. An aging treatment was conducted over the temperature range, 100-240 °C, for various times. The GP zone and η'(Mg4Zn7) phase precipitated at a low aging temperature of 100-160 °C, whereas the η(MgZn2) phase precipitated at a high aging temperature of 200-240 °C. The hardness of the sample aged at 100-160 °C was higher than that aged at 200-240 °C. The wear test was conducted under various linear speeds with a load of 100 N. The aged composite showed a lower wear rate than that of the as-sintered composite under all conditions. As the linear speed was increased to 1.0 m/s, the predominant wear behavior changed from abrasive to adhesive wear in all composites.

  9. TEM microstructural characterization of melt-spun aged Al-6Si-3Cu-xMg alloys

    International Nuclear Information System (INIS)

    Lopez, Ismeli Alfonso; Zepeda, Cuauhtemoc Maldonado; Gonzalez Reyes, Jose Gonzalo; Flores, Ariosto Medina; Rodriguez, Juan Serrato; Gomez, Luis Bejar

    2007-01-01

    Three Al-6Si-3Cu-xMg alloys (x = 0.59, 3.80 and 6.78 wt.%) were produced using melt-spinning. As-melt-spun ribbons were aged at 150, 180 and 210 deg. C for times between 0.05 and 100 h. Microstructural changes were examined using transmission electron microscopy (TEM) and microhardness was measured. TEM analysis of the as-melt-spun alloys revealed 5 nm nanoparticles and larger particles (50 nm) composed of Al 2 Cu (θ) for the 0.59% Mg alloy and Al 5 Cu 2 Mg 8 Si 6 (Q) for 3.80% and 6.78% Mg alloys. Silicon solid solubility was extended to 9.0 at.% and Mg in solid solution reached 6.7 at.%. After aging treatments the 6.78% Mg alloy exhibited the most significant increase in microhardness, reaching 260 kg/mm 2 . TEM analysis of aged specimens also showed θ and Q phase (5-20 nm nanoparticles and 35-40 nm particles). The combination of the volume fraction and size of the particles plays an important role in microhardness variation

  10. Influence of copper content on microstructure development of AlSi9Cu3 alloy

    Directory of Open Access Journals (Sweden)

    Brodarac Zovko Z.

    2014-01-01

    Full Text Available Microstructure development and possible interaction of present elements have been determined in charge material of EN AlSi9Cu3 quality. Literature review enables prediction of solidification sequence. Modelling of equilibrium phase diagram for examined chemical composition has been performed, which enables determination of equilibrium solidification sequence. Microstructural investigation indicated distribution and morphology of particular phase. Metallographic analysis tools enable exact determination of microstructural constituents: matrix αAl, eutectic αAl+βSi, iron base intermetallic phase - Al5FeSi, Alx(Fe,MnyCuuSiw and/or Alx(Fe,MnyMgzCuuSiw and copper base phases in ternary eutectic morphology Al-Al2Cu-Si and in complex intermetallic ramified morphology Alx(Fe,MnyMgzSiuCuw. Microstructure development examination reveals potential differences due to copper content which is prerequisite for high values of final mechanical, physical and technological properties of cast products.

  11. Fabrication and Analysis of the Wear Properties of Hot-Pressed Al-Si/SiCp + Al-Si-Cu-Mg Metal Matrix Composite

    Science.gov (United States)

    Bang, Jeongil; Oak, Jeong-Jung; Park, Yong Ho

    2016-01-01

    The aim of this study was to characterize microstructures and mechanical properties of aluminum metal matrix composites (MMC's) prepared by powder metallurgy method. Consolidation of mixed powder with gas atomized Al-Si/SiCp powder and Al-14Si-2.5Cu-0.5Mg powder by hot pressing was classified according to sintering temperature and sintering time. Sintering condition was optimized using tensile properties of sintered specimens. Ultimate tensile strength of the optimized sintered specimen was 228 MPa with an elongation of 5.3% in longitudinal direction. In addition, wear properties and behaviors of the sintered aluminum-based MMC's were analyzed in accordance with vertical load and linear speed. As the linear speed and vertical load of the wear increased, change of the wear behavior occurred in order of oxidation of Al-Si matrix, formation of C-rich layer, Fe-alloying to matrix, and melting of the specimen

  12. Eutectic Al-Si-Cu-Fe-Mn alloys with enhanced mechanical properties at room and elevated temperature

    International Nuclear Information System (INIS)

    Wang, E.R.; Hui, X.D.; Chen, G.L.

    2011-01-01

    Highlights: → Fabricated a kind of high performance Al-Si alloy with low production costs. → Clarified two different morphologies of α-Fe and corresponding crystal structures. → Analyzed the crystallography of Cu-rich phases before and after T6 treatment. → Fracture mechanism of precipitates in experimental alloys during tensile process. -- Abstract: In this paper, we report a novel kind of eutectic Al-Si-Cu-Fe-Mn alloy with ultimate tensile strength up to 336 MPa and 144.3 MPa at room temperature and 300 o C, respectively. This kind of alloy was prepared by metal mold casting followed by T6 treatment. The microstructure is composed of eutectic and primary Si, α-Fe, Al 2 Cu and α-Al phases. Iron-rich phases, which were identified as BCC type of α-Fe (Al 15 (Fe,Mn) 3 Si 2 ), exist in blocky and dendrite forms. Tiny blocky Al 2 Cu crystals disperse in α-Fe dendrites or at the grain boundaries of α-Al. During T6 treatment, Cu atoms aggregate from the super-saturation solid solution to form GP zones, θ'' or θ'. Further analysis found that the enhanced mechanical properties of the experimental alloy are mainly attributed to the formation of α-Fe and copper-rich phases.

  13. Glass forming ability and mechanical properties of the NiZrTiSi amorphous alloys modified with Al, Cu and Nb additions

    International Nuclear Information System (INIS)

    Czeppe, Tomasz; Ochin, Patrick; Sypien, Anna

    2007-01-01

    The composition of the amorphous alloy Ni 59 Zr 20 Ti 16 Si 5 was modified with 2-9 at.% additions of Cu, Al and Nb. The ribbons and the bars 2.7 mm in diameter were prepared by melt spinning and injection casting from the alloys of the compositions: Ni 56 Zr 18 Ti 16 Si 5 Al 3 Cu 2 , Ni 56 Zr 18 Ti 13 Al 6 Si 5 Cu 2 , Ni 56 Zr 16 Ti 12 Nb 9 Al 3 Cu 2 Si 2 and Ni 56 Zr 16 Ti 12 Nb 6 Al 6 Cu 2 Si 2 . All ribbons were amorphous up to the resolution of the X-ray diffraction and conventional transmission electron microscopy, however rods were partially crystalline. Increase of Al content lowered and Nb content slightly increased crystallization start temperature T x and glass transition temperature T g . The influence of composition changes on the overcooled liquid range ΔT was more complicated. The increase of Nb and decrease of Ti and Zr content led to the remarkable increase of the liquidus temperature T l . As a result GFA calculated as T g /T l was lowered to the values about 0.63 for 6 and 9 at.% Nb addition. The activation energies for primary crystallization in alloy with 6 at.% Al and 6 at.% of Nb, were determined. The changes of tensile test strength and microhardness with Al and Nb additions showed hardening effect caused by Nb additions and increase in fracture strength with increasing Al content

  14. Photoconducting and photocapacitance properties of Al/p-CuNiO{sub 2}-on-p-Si isotype heterojunction photodiode

    Energy Technology Data Exchange (ETDEWEB)

    Elsayed, I.A. [Physics Department, College of Science and Humanitarian Studies, Salman bin Abdulaziz University (Saudi Arabia); Physics Department, Faculty of Science, Damietta University (Egypt); Çavaş, Mehmet [Department of Mechatronics, Faculty of Technology, Firat University, Elazig (Turkey); Gupta, R. [Department of Chemistry, Pittsburg State University, Pittsburg, KS 66762 (United States); Fahmy, T. [Physics Department, College of Science and Humanitarian Studies, Salman bin Abdulaziz University (Saudi Arabia); Polymer Research Group, Physics Department, Faculty of Science, Mansoura University (Egypt); Al-Ghamdi, Ahmed A. [Department of Physics, Faculty of Science, King Abdulaziz University, Jeddah 21589 (Saudi Arabia); Yakuphanoglu, F., E-mail: fyhan@hotmail.com [Department of Physics, Faculty of Science, King Abdulaziz University, Jeddah 21589 (Saudi Arabia); Physics Department, Faculty of Science, Firat University, Elazig (Turkey)

    2015-07-25

    Highlights: • The CuNiO{sub 2} thin film was prepared by sol gel method. • The diode has a high photosensitivity value of 1.02 × 10{sup 3} under 100 mW/cm{sup 2}. • Al/p-Si/CuNiO{sub 2}/Al can used in optoelectronic device applications. - Abstract: Thin film of CuNiO{sub 2} was prepared by sol gel method to fabricate a photodiode. The surface morphology of the CuNiO{sub 2} thin film was investigated by atomic force microscopy (AFM). AFM results indicated that CuNiO{sub 2} film was formed from the nanoparticles and the average size of the nanoparticles was about 115 nm. The optical band gap of CuNiO{sub 2} film was calculated using optical data and was found to be about 2.4 eV. A photodiode having a structure of Al/p-Si/CuNiO{sub 2}/Al was prepared. The electronic parameters such as ideality factor and barrier height of the diode were determined and were obtained to be 8.23 and 0.82 eV, respectively. The interface states properties of the Al/p-Si/CuNiO{sub 2}/Al diode was performed using capacitance–voltage and conductance–voltage characteristics. The series resistance of the Al/p-Si/CuNiO{sub 2}/Al photo diode was observed to be decreasing with increasing frequency. The diode exhibited a photoconducting behavior with a high photosensitivity value of 1.02 × 10{sup 3} under 100 mW/cm{sup 2}. The obtained results indicate that Al/p-Si/CuNiO{sub 2}/Al can used in optoelectronic device applications.

  15. Phase formation in as-solidified and heat-treated Al-Si-Cu-Mg-Ni alloys: Thermodynamic assessment and experimental investigation for alloy design

    Energy Technology Data Exchange (ETDEWEB)

    Farkoosh, A.R., E-mail: amir.rezaeifarkoosh@mail.mcgill.ca [Department of Mining and Materials Engineering, McGill University, 3610 University, Aluminum Research Center - REGAL, Montreal, Quebec, Canada H3A 2B2 (Canada); Javidani, M. [Laval University, Department of Mining, Metallurgy and Materials Engineering, Aluminum Research Center - REGAL, 1065 Ave de la Medecine, Quebec, Canada G1V 0A6 (Canada); Hoseini, M. [Department of Mining and Materials Engineering, McGill University, 3610 University, Aluminum Research Center - REGAL, Montreal, Quebec, Canada H3A 2B2 (Canada); Larouche, D. [Laval University, Department of Mining, Metallurgy and Materials Engineering, Aluminum Research Center - REGAL, 1065 Ave de la Medecine, Quebec, Canada G1V 0A6 (Canada); Pekguleryuz, M. [Department of Mining and Materials Engineering, McGill University, 3610 University, Aluminum Research Center - REGAL, Montreal, Quebec, Canada H3A 2B2 (Canada)

    2013-02-25

    Highlights: Black-Right-Pointing-Pointer Phase formation in Al-Si-Ni-Cu-Mg-Fe system have been investigated. Black-Right-Pointing-Pointer T-Al{sub 9}FeNi, {gamma}-Al{sub 7}Cu{sub 4}Ni, {delta}-Al{sub 3}CuNi and {epsilon}-Al{sub 3}Ni are formed at different Ni levels. Black-Right-Pointing-Pointer Thermally stable Ni-bearing precipitates improved the overaged hardness. Black-Right-Pointing-Pointer It was found that Ni:Cu and Ni:Fe ratios control the precipitation. Black-Right-Pointing-Pointer {delta}-Al{sub 3}CuNi phase has more contribution to strength compare to other precipitates. - Abstract: Thermodynamic simulations based on the CALPHAD method have been carried out to assess the phase formation in Al-7Si-(0-1)Ni-0.5Cu-0.35Mg alloys (in wt.%) under equilibrium and non-equilibrium (Scheil cooling) conditions. Calculations showed that the T-Al{sub 9}FeNi, {gamma}-Al{sub 7}Cu{sub 4}Ni, {delta}-Al{sub 3}CuNi and {epsilon}-Al{sub 3}Ni phases are formed at different Ni levels. By analyzing the calculated isothermal sections of the phase diagrams it was revealed that the Ni:Cu and Ni:Fe ratios control precipitation in this alloy system. In order to verify the simulation results, microstructural investigations in as-cast, solution treated and aged conditions were carried out using electron probe microanalysis (EPMA), scanning electron microscopy (SEM), X-ray diffraction (XRD) and transmission electron microscopy (TEM). Furthermore, cooling curve analysis (CCA) was also performed to determine the freezing range of the new alloys and porosity formation during solidification. Hardness measurements of the overaged samples showed that in this alloy system the {delta}-Al{sub 3}CuNi phase has a greater influence on the overall strength of the alloys compared to the other Ni-bearing precipitates.

  16. Improvement in mechanical properties of hypereutectic Al-Si-Cu alloys through sono-solidified

    Directory of Open Access Journals (Sweden)

    Yoshiki Tsunekawa

    2014-07-01

    Full Text Available For the wider applications, it is necessary to improve the ductility as well as the strength and wear-resistance of hypereutectic Al-Si-Cu alloys, which are typical light-weight wear-resistant materials. An increase in the amounts of primary silicon particles causes the modified wear-resistance of hypereutectic Al-Si-Cu alloys, but leads to the poor strength and ductility. It is known that dual phase steels composed of hetero-structure have succeeded in bringing contradictory mechanical properties of high strength and ductility concurrently. In order to apply the idea of hetero-structure to hypereutectic Al-Si-Cu alloys for the achievement of high strength and ductility along with wear resistance, ultrasonic irradiation of the molten metal during the solidification, which is called sono-solidification, was carried out from its molten state to just above the eutectic temperature. The sono-solidified Al-17Si-4Cu alloy is composed of hetero-structure, which are, hard primary silicon particles, soft non-equilibrium a -Al phase and the eutectic region. Rheo-casting was performed at just above the eutectic temperature with sono-solidified slurry to shape a disk specimen. After the rheo-casting with modified sonosolidified slurry held for 45 s at 570 篊, the quantitative optical microscope observation exhibits that the microstructure is composed of 18area% of hard primary silicon particles and 57area% of soft a -Al phase. In contrast, there exist only 5 area% of primary silicon particles and no a -Al phase in rheo-cast specimen with normally solidified slurry. Hence the tensile tests of T6 treated rheo-cast specimens with modified sono-solidified slurry exhibit improved strength and 5% of elongation, regardless of having more than 3 times higher amounts of primary silicon particles compared to that of rheo-cast specimen with normally solidified slurry.

  17. Non-isothermal precipitation behaviors of Al-Mg-Si-Cu alloys with different Zn contents

    International Nuclear Information System (INIS)

    Guo, M.X.; Zhang, Y.; Zhang, X.K.; Zhang, J.S.; Zhuang, L.Z.

    2016-01-01

    The non-isothermal precipitation behaviors of Al–Mg–Si–Cu alloys with different Zn contents were investigated by differential scanning calorimetry (DSC) analysis, hardness measurement and high resolution transmission electron microscope characterization. The results show that Zn addition has a significant effect on the GP zone dissolution and precipitation of Al-Mg-Si-Cu alloys. And their activation energies change with the changes of Zn content and aging conditions. Precipitation kinetics can be improved by adding 0.5 wt% or 3.0 wt%Zn, while be suppressed after adding 1.5 wt%Zn. The Mg-Si precipitates (GP zones and β″) are still the main precipitates in the Al-Mg-Si-Cu alloys after heated up to 250 °C, and no Mg-Zn precipitates are observed in the Zn-added alloy due to the occurrence of Mg-Zn precipitates reversion. The measured age-hardening responses of the alloys are corresponding to the predicted results by the established precipitation kinetic equations. Additionally, a double-hump phenomenon of hardness appears in the artificial aging of pre-aged alloy with 3.0 wt% Zn addition, which resulted from the formation of pre-β″ and β″ precipitates. Finally, the precipitation mechanism of Al-Mg-Si-Cu alloys with different Zn contents was proposed based on the microstructure evolution and interaction forces between Mg, Si and Zn atoms.

  18. Evaluaciones calorimétricas de la precipitación en aleaciones Cu-Co-Si, ricas en Cu

    Directory of Open Access Journals (Sweden)

    Donoso, Eduardo

    2001-08-01

    Full Text Available The precipitation process of cobalt and silicon atoms from supersaturated solid solutions of Cu-Co-Si for two compositions was studied by differential scanning calorimetry (DSC. Calorimetric traces analysis showed the presence of two overlapping exothermic reactions (stages 1 and 2, which can are attributed to two precipitation processes. First stage correspond to the preceding formation of a cobalt precipitate, while the second stage correspond to the formation of stoichiometric CO2Si composition which takes place by silicon diffusion to the first precipitate. Heat contents during the stages 1 and 2 are proportional to precipitates volume fractions. Activation energies of both precipitates, calculated from the Kissinger method, are consistent with those corresponding to diffussion of Co in Cu and Si in Cu. Both processes can be decribed by the Johnson-Mehl Avrami (JMA equation. Values of n are compatible with precipitate nucleation from the solid solution (stage 1 and with growth of paticles from preexisting Co precipitates. Furthermore,, the kinetic of the concentration decay of Co and Si in the matrix was estimated as function of the transformated fraction for each thermal event and from their respective volume fractions.

    Mediante calorimetría diferencial de barrido (DSC se estudió el proceso de precipitación de átomos de cobalto y silicio a partir de dos soluciones sólidas supersaturadas de Cu-Co- Si. El análisis de las trazas calorimétricas muestra la presencia de dos reacciones exotérmicas traslapadas (etapas 1 y 2, que se interpretan como la formación de dos tipos de precipitados. La primera etapa corresponde a la formación precursora de un precipitado de cobalto, en tanto que la etapa 2 corresponde a la formación de un precipitado de composición estequiométrica CO2Si producido por difusión de silicio hacia la primera partícula. Los calores liberados durante las etapas 1 y 2 son proporcionales a

  19. Microstructure and Mechanical Property of 3003 Aluminum Alloy Joint Brazed with Al-Si-Cu-Zn Filler Metal

    Directory of Open Access Journals (Sweden)

    LI Xiao-qiang

    2016-09-01

    Full Text Available Al-Si-Cu-Zn filler metal was developed to braze 3003 aluminum alloy. The microstructure and fracture surface of the joint were analyzed by XRD, SEM and EDS, and the effects of brazing temperature on microstructure and property of the joint were investigated. The results show that good joints are obtained at brazing temperature of 540-580℃ for 10min. The brazed joint consists of α(Al solid solution, θ(Al2Cu intermetallic compound, fine silicon phase and AlCuFeMn+Si phase in the central zone of brazed seam, and α(Al solid solution and element diffusion layers at both the sides of brazed seam, and the base metal. The room temperature (RT shear fracture of the joint occurs at the interface between the teeth shape α(Al in the diffusion layer and the center zone of brazed seam, which is mainly characterized as brittle cleavage. As the brazing temperature increases, α(Al solid solution crystals in the diffusion zone grow up, and the interfacial bonding of the joint is in the form of interdigitation. Brazing at 560℃ for 10min, the RT shear strength of the joint reaches the maximum value of 92.3MPa, which is about 62.7% of the base material.

  20. Crystal structure and anisotropic magnetic properties of new ferromagnetic Kondo lattice compound Ce(Cu,Al,Si){sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Maurya, A.; Thamizhavel, A.; Dhar, S.K. [Department of Condensed Matter Physics & Materials Science, Tata Institute of Fundamental Research, Homi Bhabha Road, Mumbai 400 005 (India); Provino, A.; Pani, M.; Costa, G.A. [Department of Chemistry, University of Genova, Via Dodecaneso 31, 16146 Genova (Italy); Institute SPIN-CNR, Corso Perrone 24, 16152 Genova (Italy)

    2017-03-15

    Single crystals of the new compound CeCu{sub 0.18}Al{sub 0.24}Si{sub 1.58} have been grown by high-temperature solution growth method using a eutectic Al-Si mixture as flux. This compound is derived from the binary CeSi{sub 2} (tetragonal α-ThSi{sub 2}-type, Pearson symbol tI12, space group I4{sub 1}/amd) obtained by partial substitution of Si by Cu and Al atoms but showing full occupation of the Si crystal site (8e). While CeSi{sub 2} is a well-known valence-fluctuating paramagnetic compound, the CeCu{sub 0.18}Al{sub 0.24}Si{sub 1.58} phase orders ferromagnetically at T{sub C}=9.3 K. At low temperatures the easy-axis of magnetization is along the a-axis, which re-orients itself along the c-axis above 30 K. The presence of hysteresis in the magnetization curve, negative temperature coefficient of resistivity at high temperatures, reduced jump in the heat capacity and a relatively lower entropy released up to the ordering temperature, and enhanced Sommerfeld coefficient (≈100 mJ/mol K{sup 2}) show that CeCu{sub 0.18}Al{sub 0.24}Si{sub 1.58} is a Kondo lattice ferromagnetic, moderate heavy fermion compound. Analysis of the high temperature heat capacity data in the paramagnetic region lets us infer that the crystal electric field split doublet levels are located at 178 and 357 K, respectively, and Kondo temperature (8.4 K) is of the order of T{sub C} in CeCu{sub 0.18}Al{sub 0.24}Si{sub 1.58}.

  1. Influence of Sr, Fe and Mn content and casting process on the microstructures and mechanical properties of AlSi7Cu3 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zaidao [Laboratoire de Mécanique de Lille (LML), FRE 3723, Ecole Centrale de Lille, 59651 Villeneuve d' Ascq (France); Unité Matériaux et Transformations, UMR CNRS 8207, Univ. Lille 1, 59655 Villeneuve d' Ascq (France); Limodin, Nathalie; Tandjaoui, Amina; Quaegebeur, Philippe [Laboratoire de Mécanique de Lille (LML), FRE 3723, Ecole Centrale de Lille, 59651 Villeneuve d' Ascq (France); Osmond, Pierre [PSA Peugeot Citröen, Direction de la Recherche et de l' Innovation Automobile, Route de Gisy-78943, Vélizy-Villacoublay Cedex (France); Balloy, David [Unité Matériaux et Transformations, UMR CNRS 8207, Univ. Lille 1, 59655 Villeneuve d' Ascq (France)

    2017-03-24

    The effects of Strontium (Sr), Iron (Fe) and Manganese (Mn) additions, casting process (i.e., cooling rate) on the microstructures and mechanical properties of AlSi7Cu3 alloy were investigated. 2D and 3D metallographic and image analysis have been performed to measure the microstructural changes occurring at different Sr, Fe and Mn levels and casting process. The evolution of mechanical properties of the alloys has been monitored by Brinell and Vickers hardness measurement and tensile tests. Addition of Sr slightly refines the eutectic silicon particles but it also introduces more pores. The combined addition of Fe and Mn induces an increase of Fe-rich intermetallic compounds which include both α-Al{sub 15}(Fe,Mn){sub 3}Si{sub 2} and β-Al{sub 5}FeSi phase, while the volume fraction of porosity decreases with the Fe and Mn content increase. The secondary dendrite arm spacing slightly decreases with the addition of Sr, Fe and Mn alloying elements.

  2. Effect Of SiC Particles On Sinterability Of Al-Zn-Mg-Cu P/M Alloy

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    Rudianto H.

    2015-06-01

    Full Text Available Premix Al-5.5Zn-2.5Mg-0.5Cu alloy powder was analyzed as matrix in this research. Gas atomized powder Al-9Si with 20% volume fraction of SiC particles was used as reinforcement and added into the alloy with varied concentration. Mix powders were compacted by dual action press with compaction pressure of 700 MPa. High volume fraction of SiC particles gave lower green density due to resistance of SiC particles to plastic deformation during compaction process and resulted voids between particles and this might reduce sinterability of this mix powder. Sintering was carried out under ultra high purity nitrogen gas from 565°-580°C for 1 hour. High content of premix Al-5.5Zn-2.5Mg-0.5Cu alloy powder gave better sintering density and reached up to 98% relative. Void between particles, oxide layer on aluminum powder and lower wettability between matrix and reinforcement particles lead to uncompleted liquid phase sintering, and resulted on lower sintering density and mechanical properties on powder with high content of SiC particles. Mix powder with wt90% of Alumix 431D and wt10% of Al-9Si-vf20SiC powder gave higher tensile strength compare to another mix powder for 270 MPa. From chemical compositions, sintering precipitates might form after sintering such as MgZn2, CuAl2 and Mg2Si. X-ray diffraction, DSC-TGA, and SEM were used to characterize these materials.

  3. Improvement in mechanical properties of hypereutectic Al-Si-Cu alloys through sono-solidiifed slurry

    Institute of Scientific and Technical Information of China (English)

    Yoshiki Tsunekawa; Shinpei Suetsugu; Masahiro Okumiya; Naoki Nishikawa; Yoshikazu Genma

    2014-01-01

    For the wider applications, it is necessary to improve the ductility as wel as the strength and wear-resistance of hypereutectic Al-Si-Cu aloys, which are typical light-weight wear-resistant materials. An increase in the amounts of primary silicon particles causes the modiifed wear-resistance of hypereutectic Al-Si-Cu aloys, but leads to the poor strength and ductility. It is known that dual phase steels composed of hetero-structure have succeeded in bringing contradictory mechanical properties of high strength and ductility concurrently. In order to apply the idea of hetero-structure to hypereutectic Al-Si-Cu alloys for the achievement of high strength and ductility along with wear resistance, ultrasonic irradiation of the molten metal during the solidiifcation, which is caled sono-solidiifcation, was carried out from its molten state to just above the eutectic temperature. The sono-solidiifed Al-17Si-4Cu aloy is composed of hetero-structure, which are, hard primary silicon particles, soft non-equilibriuma-Al phase and the eutectic region. Rheo-casting was performed at just above the eutectic temperature with sono-solidiifed slurry to shape a disk specimen. After the rheo-casting with modiifed sono-solidiifed slurry held for 45 s at 570 ºC, the quantitative optical microscope observation exhibits that the microstructure is composed of 18area% of hard primary silicon particles and 57area% of softa-Al phase. In contrast, there exist only 5 area% of primary silicon particles and noa-Al phase in rheo-cast specimen with normaly solidiifed slurry. Hence the tensile tests of T6 treated rheo-cast specimens with modified sono-solidified slurry exhibit improved strength and 5% of elongation, regardless of having more than 3 times higher amounts of primary silicon particles compared to that of rheo-cast specimen with normaly solidiifed slurry.

  4. Effect of Si addition on the glass-forming ability of a NiTiZrAlCu alloy

    International Nuclear Information System (INIS)

    Liang, W.Z.; Shen, J.; Sun, J.F.

    2006-01-01

    The effect of Si addition on the glass-forming ability (GFA) of a NiTiZrAlCu alloy was investigated by using differential scanning calorimetry (DSC), differential thermal analysis (DTA), X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The maximum diameter of glassy rods increased from 0.5 mm for the Ni 42 Ti 20 Zr 25 Al 8 Cu 5 alloy (the base alloy) to 2.5 mm for the Ni 42 Ti 20 Zr 21.5 Al 8 Cu 5 Si 3.5 alloy and to 3 mm for the Ni 42 Ti 19 Zr 22.5 Al 8 Cu 5 Si 3.5 alloy, when prepared by using the copper mould casting. The GFA of the alloys can be assessed by the reduced glass transition temperature T rg (=T g /T l ) and a newly proposed parameter, δ(=T x /T l - T g ). An addition of a proper amount of Si and a minor substitution of Ti with Zr can enhance the GFA of the base alloy by suppressing the formation of primary Ni(TiZr) and (TiZr)(CuAl) 2 phases and inducing the composition close to eutectic

  5. Influence of Sc on microstructure and mechanical properties of Al-Si-Mg-Cu-Zr alloy

    Science.gov (United States)

    Li, Yukun; Du, Xiaodong; Zhang, Ya; Zhang, Zhen; Fu, Junwei; Zhou, Shi'ang; Wu, Yucheng

    2018-02-01

    In the present study, the effects of Mg, Cu, Sc and Zr combined additions on the microstructure and mechanical properties of hypoeutectic Al-Si cast alloy were systematically investigated. Characterization techniques such as optical microscopy (OM), scanning electron microscope (SEM), energy dispersive spectrometer (EDS), electron back-scatter diffraction (EBSD), atomic force microscopy (AFM), transmission electron microscope (TEM), Brinell hardness tester and universal testing machine were employed to analyze the microstructure and mechanical properties. The results showed that Sc served as modifier on the microstructure of Al-3Si-0.45Mg-0.45Cu-0.2Zr alloys, including modification of eutectic Si and grains. Extraordinarily, grain refinement was found to be related to the primary particles, which exhibited a close orientation to matrix. After T6 heat treatment, the grain structures were composed of nano-scaled secondary Al3(Sc, Zr) precipitates and spherical eutectic Si. Combined with T6 heat treatment, the highest hardness, yield strength, ultimate tensile strength and elongation were achieved in 0.56 wt.% Sc-modified alloy. Interestingly, the strength and ductility had a similar tendency. This paper demonstrated that combined additions of Mg, Cu, Sc and Zr could significantly improve the microstructure and performance of the hypoeutectic Al-Si cast alloy.

  6. Formation of Al15Mn3Si2 Phase During Solidification of a Novel Al-12%Si-4%Cu-1.2%Mn Heat-Resistant Alloy and Its Thermal Stability

    Science.gov (United States)

    Suo, Xiaojing; Liao, Hengcheng; Hu, Yiyun; Dixit, Uday S.; Petrov, Pavel

    2018-02-01

    The formation of Al15Mn3Si2 phase in Al-12Si-4Cu-1.2Mn (wt.%) alloy during solidification was investigated by adopting CALPHAD method and microstructural observation by optical microscopy, SEM-EDS, TEM-EDS/SAD and XRD analysis; SEM fixed-point observation method was applied to evaluate its thermal stability. As-cast microstructural observation consistently demonstrates the solidification sequence of the studied alloy predicted by phase diagram calculation. Based on the phase diagram calculation, SEM-EDS, TEM-EDS/SAD and XRD analysis, as well as evidences on Al-Si-Mn-Fe compounds from the literature, the primary and eutectic Mn-rich phases with different morphologies in the studied alloy are identified to be Al15Mn3Si2 that has a body-centered cubic (BCC) structure with a lattice constant of a = 1.352 nm. SEM fixed-point observation and XRD analysis indicate that Al15Mn3Si2 phase has more excellent thermal stability at high temperature than that of CuAl2 phase and can serve as the major strengthening phase in heat-resistant aluminum alloy that has to face a high-temperature working environment. Results of tension test show that addition of Mn can improve the strength of Al-Si-Cu alloy, especially at elevated temperature.

  7. The chemical phenol extraction of intermetallic particles from casting AlSi5Cu1Mg alloy.

    Science.gov (United States)

    Mrówka-Nowotnik, G; Sieniawski, J; Nowotnik, A

    2010-03-01

    This paper presents a chemical extraction technique for determination of intermetallic phases formed in the casting AlSi5Cu1Mg aluminium alloy. Commercial aluminium alloys contain a wide range of intermetallic particles that are formed during casting, homogenization and thermomechanical processing. During solidification, particles of intermetallics are dispersed in interdendritic spaces as fine primary phases. Coarse intermetallic compounds that are formed in this aluminium alloy are characterized by unique atomic arrangement (crystallographic structure), morphology, stability, physical and mechanical properties. The volume fraction, chemistry and morphology of the intermetallics significantly affect properties and material behaviour during thermomechanical processing. Therefore, accurate determination of intermetallics is essential to understand and control microstructural evolution in Al alloys. Thus, in this paper it is shown that chemical phenol extraction method can be applied for precise qualitative evaluation. The results of optical light microscopy LOM, scanning electron microscopy SEM and X-ray diffraction XRD analysis reveal that as-cast AlSi5Cu1Mg alloy contains a wide range of intermetallic phases such as Al(4)Fe, gamma- Al(3)FeSi, alpha-Al(8)Fe(2)Si, beta-Al(5)FeSi, Al(12)FeMnSi.

  8. The influence of chemical composition on the properties and structure Al-Si-Cu(Mg) alloys

    OpenAIRE

    M. Kaczorowski; A. Krzyńska

    2007-01-01

    The mechanical properties of different chemical composition AlSiCuMg type cast alloys after precipitation hardening are presented. The aim of the study was to find out how much the changes in chemistry of aluminum cast alloys permissible by EN-PN standards may influence the mechanical properties of these alloys. Eight AlSi5Cu3(Mg) type cast alloys of different content alloying elements were selected for the study. The specimens cut form test castings were subjected to precipitation hardening ...

  9. Effect of Mn on microstructures and mechanical properties of Al-Mg-Si-Cu-Cr-V alloy

    Directory of Open Access Journals (Sweden)

    Zhao Zhihao

    2012-11-01

    Full Text Available In order to improve the performances of the Al-Mg-Si-Cu-Cr-V alloy, various amounts of Mn (0-0.9wt.% were added. The effect of this Mn on the microstructures and mechanical properties of Al-Mg-Si-Cu-Cr-V alloys in different states, especially after hot extrution and solid solution treatment, was systematically studied using scanning electron microscopy (SEM, energy dispersive spectroscopy (EDS, and mechanical tests at room temperature. The results show that 0.2wt.% Mn can both refine the as-cast microstructure of the alloy and strengthen the extrusion+T6 state alloy without damaging the plasticity badly due to the formation of Al15(FeMn3Si2 and Al15Mn3Si2 dispersoids. Compared with the extrusion+T6 state alloy without Mn addition, the ultimate tensile strength and yield strength of the alloy with 0.2wt.% Mn addition are increased from 416.9 MPa to 431.4 MPa, 360.8 MPa to 372 MPa, respectively. The elongation of the extrusion+T6 state alloy does not show obvious change when the Mn addition is less than 0.5wt.%, and for the alloy with 0.2wt.% Mn addition its elongation is still as high as 15.6%. However, when over 0.7wt.% Mn is added to the alloy, some coarse, stable and refractory AlVMn and Al(VMnSi phases form. These coarse phases can reduce the effect of Mn on the inhibition of re-crystallization; and they retain the angular morphology permanently after the subsequent deformation process and heat treatment. This damages the mechanical properties of the alloy.

  10. Microstructure and phase constitution near the interface of Cu/3003 torch brazing using Al Si La Sr filler

    International Nuclear Information System (INIS)

    Yan, Fei; Wang, Chun Ming; Wang, Ya Jun; Xu, Dao Rong; Wu, S.C.; Sun, Qin De

    2012-01-01

    It has been mainly studied in this paper on brazing of Cu to Al using Al.Si filler metal. The optimized scanning rate of 2.5 mm/s is first obtained through simulating the temperature field of Cu Al brazing process based on ANSYS software. Then the brazing of Cu C11000 to Al 3003 using Al.Si.La.Sr filler is carried out by torch brazing technology. It is found that the brazing seam region is mainly consisted of α Al solid solution and CuAl2 IMC. Further experimental results also show that the rare earth element La in filler metal can not only refine the grain, but also promote the dispersion of intermetallic compounds into the brazing seam, which significantly improves the brazing seam microstructure and mechanical properties of the joints

  11. Evaluation of Cracking Causes of AlSi5Cu3 Alloy Castings

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    Eperješi Š.

    2014-10-01

    Full Text Available Recently, the castings made from aluminum-silicon alloys by pressure die casting are increasingly used in the automotive industry. In practice, on these castings are high demands, mainly demands on quality of their structure, operating life and safety ensuring of their utilization. The AlSi5Cu3 alloy castings are widely used for production of car components. After the prescribed tests, the cracks and low mechanical properties have been identified for several castings of this alloy, which were produced by low pressure casting into a metal mould and subsequent they were heat treated. Therefore, analyses of the castings were realized to determine the causes of these defects. Evaluation of structure of the AlSi5Cu3 alloy and causes of failure were the subjects of investigation presented in this article.

  12. HRTEM characterization of melt-spun Al-Si-Cu-Mg alloys solidified at different rates

    International Nuclear Information System (INIS)

    Alfonso, Ismeli; Maldonado, Cuauhtemoc; Medina, Ariosto; Gonzalez, Gonzalo; Bejar, Luis

    2006-01-01

    Six quaternary alloys Al-6Si-3Cu-xMg (x = 0.59, 3.80 and 6.78 wt.%) were produced by melt spinning using two different tangential speeds of the copper wheel (30 and 45 ms -1 ), and characterized using optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and microhardness. At 30 ms -1 , XRD and TEM investigations revealed the presence of Al 2 Cu (θ) for the alloy with 0.59%Mg and Al 5 Cu 2 Mg 8 Si 6 (Q) for the alloys with 3.80 and 6.78%Mg. The increase in microhardness of the alloys with higher Mg content is attributed to the presence of nanosized a-Al particles and a higher content of Q nanoparticles. At 45 ms -1 the alloying element content in solid solution is increased due to the fact that the quantity of free second phases (θ and Q nanoparticles) has decreased. For this rotation speed, amorphous regions of α -Al were observed, increasing microhardness compared to the 30 ms -1 ribbons

  13. Microestructura y propiedades mecánicas de materiales compuestos de matriz Al-Mg-Si-Cu reforzada con AlNp, procesados por extrusión de polvos

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    Ortiz, José Luis

    2000-10-01

    Full Text Available This article presents an experimental investigation on the structure and mechanical properties of an Al-Mg-Si-Cu P/M alloy reinforced with 5 %, 10 % and 15 % aluminum nitride, produced by extrusión of cold compacted powders mixtures. Mechanical properties in "as extruded" and T6 conditions are compared. Differential Scanning Calorimetry and Dilatometric analysis were conducted to gain further insight into the precipitation process of these materials. Low cost 6061Al/AlNp composites can be produced with rare and small porosity by extrusión of cold compacted shapes without canning. The mechanical properties of the MMCs obtained by this process have limitations for high particles fractions because of clustering effects. All materials are always harder than the matrix and shows a similar behavior during aging processes but kinetics is changed. Potential applications of dilatometric techniques in the aging investigations of aluminum alloys and aluminum matrix composites have been established.

    Se presenta una investigación experimental sobre la relación entre la estructura y las propiedades mecánicas de materiales obtenidos mediante la extrusión en caliente de preformas de polvos compactados en frío y cuya matriz es una aleación Al-Mg-Si-Cu con composición cercana a la AA6061, reforzada con tres proporciones diferentes (5, 10 y 15 % en volumen de partículas de AlN. Se utilizó Calorimetría Diferencial de Barrido y Dilatometría sobre las muestras solubilizadas y templadas para complementar el estudio del efecto de las partículas sobre el envejecimiento de la aleación base. Se establece que es posible producir, a bajo costo, materiales compuestos de matriz metálica, MMCs, de matriz de aleación AA6061 reforzada con partículas de AlN con baja porosidad y buenas propiedades mecánicas, mediante la extrusión de mezclas de polvos compactados en frío, sin necesidad de enlatado. Sin embargo, las aglomeraciones de partículas, para

  14. Caracterización microestructural de aleaciones base cobre obtenidas mediante molienda reactiva

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    Palma, R.

    2010-06-01

    Full Text Available The micro and nanostructure of Cu-Al, Cu-V and Cu-Ti alloys produced by reactive milling were analyzed using X-ray diffraction (XRD and transmission electron microscopy (TEM. Samples with different milling times (t= 0, 10, 20 and 30 h were considered. The grain size, dislocation density and residual microstrain were evaluated form the XRD data using the Williamson-Hall and Klug-Alexander methods. The evolution of texture as a function of milling time was also studied using XRD. It was found, using TEM, that the grain size and dispersoid size were nanometric in all three alloys considered.

    Se analizó la micro y nano estructura de aleaciones Cu-Al, Cu-V y Cu-Ti obtenidas por molienda reactiva, mediante difracción de rayos X (XRD y microscopía electrónica de transmisión (TEM. Se consideraron muestras con distintos tiempos de molienda (t= 0, 10, 20 y 30 h. A partir de los datos XRD, usando los métodos de Williamson- Hall y Klug-Alexander, se evaluaron el tamaño de grano, la densidad de dislocaciones y la microdeformación residual; también se estudió la evolución de la textura de la matriz de cobre en función del tiempo de molienda. En los polvos molidos durante 30 h, de las tres aleaciones consideradas, se encontró, por TEM, que los tamaños de grano y de los dispersoides desarrollados son nanométricos.

  15. Secondary precipitation in an Al-Mg-Si-Cu alloy

    International Nuclear Information System (INIS)

    Buha, J.; Lumley, R.N.; Crosky, A.G.; Hono, K.

    2007-01-01

    Interruption of a conventional T6 heat treatment at 177 deg. C for the Al-Mg-Si-Cu alloy 6061 after a short period of time (20 min), by inserting a dwell period at a lower temperature (e.g. 65 deg. C), promotes secondary precipitation of Guinier-Preston (GP) zones. As a consequence, a much greater number of precursors to the β'' precipitates are produced so that a finer and denser dispersion of this phase is formed when T6 ageing is resumed. This change in microstructure causes significant and simultaneous improvements in tensile properties and fracture toughness. Secondary precipitation of GP zones occurs through a gradual evolution of a large number of Mg-Si(-Cu)-vacancy co-clusters formed during the initial ageing at 177 deg. C. The precise mechanism of secondary precipitation has been revealed by three-dimensional atom probe microscopy supplemented by transmission electron microscopy and differential scanning calorimetry

  16. Effects of Alloying Elements on Room and High Temperature Tensile Properties of Al-Si Cu-Mg Base Alloys =

    Science.gov (United States)

    Alyaldin, Loay

    result of the presence of both Mg and Cu. These alloy types display excellent strength values at both low and high temperatures. Additions of Zr, Ni, Mn and Sc would be expected to maintain the performance of these alloys at still higher temperatures. Six alloys were prepared using 0.2 wt% Ti grain-refined 354 alloy, comprising alloy R (354 + 0.25wt% Zr) considered as the base or reference alloy, and five others, viz., alloys S, T, U, V, and Z containing various amounts of Ni, Mn, Sc and Zr, added individually or in combination. For comparison purposes, another alloy L was prepared from 398 (Al-16%Si) alloy, reported to give excellent high temperature properties, to which the same levels of Zr and Sc additions were made, as in alloy Z. Tensile test bars were prepared from the different 354 alloys using an ASTM B-108 permanent mold. The test bars were solution heat treated using a one-step or a multi-step solution heat treatment, followed by quenching in warm water, and then artificial aging employing different aging treatments (T5, T6, T62 and T7). The one-step (or SHT 1) solution treatment consisted of 5 h 495 °C) and the multi-step (or SHT 2) solution treatment comprised 5 h 495°C + 2 h 515°C + 2 h 530°C. Thermal analysis of the various 354 alloy melts was carried out to determine the sequence of reactions and phases formed during solidification under close-to-equilibrium cooling conditions. The main reactions observed comprised formation of the alpha-Al dendritic network at 598°C followed by precipitation of the Al-Si eutectic and post-eutectic beta-Al5FeSi phase at 560°C; Mg2Si phase and transformation of the beta-phase into pi-Al8Mg 3FeSi6 phase at 540°C and 525°C; and lastly, precipitation of Al2Cu and Q-Al5Mg8Cu2Si 6 almost simultaneously at 498°C and 488°C. Larger sizes of AlFeNi and AlCuNi phase particles were observed in T alloy with its higher Ni content of 4 wt%, when compared to those seen in S alloy at 2% Ni content. Mn addition in Alloy U helps

  17. Age hardening of a sintered Al-Cu-Mg-Si-(Sn) alloy

    International Nuclear Information System (INIS)

    Kent, D.; Schaffer, G.B.; Drennan, J.

    2005-01-01

    The age hardening response of a sintered Al-3.8 wt% Cu-1.0 wt% Mg-0.70 wt% Si alloy with and without 0.1 wt% Sn was investigated. The sequence of precipitation was characterised using transmission electron microscopy. The ageing response of the sintered Al-Cu-Mg-Si-(Sn) alloy is similar to that of cognate wrought 2xxx series alloys. Peak hardness was associated with a fine, uniform dispersion of lath shaped precipitates, believed to be either the β'or Q' phase, oriented along α directions and θ' plates lying on {0 0 1} α planes. Natural ageing also resulted in comparable behaviour to that observed in wrought alloys. Porosity in the powder metallurgy alloys did not significantly affect the kinetics of precipitation during artificial ageing. Trace levels of tin, used to aid sintering, slightly reduced the hardening response of the alloy. However, this was compensated for by significant improvements in density and hardness

  18. Thermal and Microstructure Characterization of Zn-Al-Si Alloys and Chemical Reaction with Cu Substrate During Spreading

    Science.gov (United States)

    Berent, Katarzyna; Pstruś, Janusz; Gancarz, Tomasz

    2016-08-01

    The problems associated with the corrosion of aluminum connections, the low mechanical properties of Al/Cu connections, and the introduction of EU directives have forced the potential of new materials to be investigated. Alloys based on eutectic Zn-Al are proposed, because they have a higher melting temperature (381 °C), good corrosion resistance, and high mechanical strength. The Zn-Al-Si cast alloys were characterized using differential scanning calorimetry (DSC) measurements, which were performed to determine the melting temperatures of the alloys. Thermal linear expansion and electrical resistivity measurements were performed at temperature ranges of -50 to 250 °C and 25 to 300 °C, respectively. The addition of Si to eutectic Zn-Al alloys not only limits the growth of phases at the interface of liquid solder and Cu substrate but also raises the mechanical properties of the solder. Spreading test on Cu substrate using eutectic Zn-Al alloys with 0.5, 1.0, 3.0, and 5.0 wt.% of Si was studied using the sessile drop method in the presence of QJ201 flux. Spreading tests were performed with contact times of 1, 8, 15, 30, and 60 min, and at temperatures of 475, 500, 525, and 550 °C. After cleaning the flux residue from solidified samples, the spreadability of Zn-Al-Si on Cu was determined. Selected, solidified solder/substrate couples were cross-sectioned, and the interfacial microstructures were studied using scanning electron microscopy and energy dispersive x-ray spectroscopy. The growth of the intermetallic phase layer was studied at the solder/substrate interface, and the activation energy of growth of Cu5Zn8, CuZn4, and CuZn phases were determined.

  19. Possibilities of Fe-RICH phases elimination with using heat treatment in secondary Al-Si-Cu cast alloy

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    L. Hurtalová

    2015-01-01

    Full Text Available The mechanical properties of Al-Si-Cu cast alloy are strongly dependent upon the morphologies, type and distribution of the second phases. The skeleton like – Al15(FeMn 3Si2 and needles - Al5FeSi phases were observed in experimental material AlSi9Cu3. The Fe-rich phases morphology was affected with applying two types of heat treatment, T4 and T6, which caused positive changes of mechanical properties especially ultimate tensile strength, gives that for as cast state was Rm = 211 MPa, than at optimum T4 (515 °C/ 4 hours was Rm = 273 MPa and at optimum T6 (515 °C/ 4 hours with artificial aging 170 °C/ 16 hours was Rm = 311 MPa.

  20. Cast AlSi9Cu4 alloy with hybride strenghtened by Fe{sub x}Al{sub y}-Al{sub 2}O{sub 3} composite powder

    Energy Technology Data Exchange (ETDEWEB)

    Piatkowski, J [Department of Materials Technology, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice (Poland); Formanek, B, E-mail: jaroslaw.piatkowski@polsl.pl, E-mail: boleslaw.formanek@polsl.pl [Department of Materials Science, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice (Poland)

    2011-05-15

    The main objective of the study was to develop a technology of dispersion strenghtened hypoeutectic Al-Si alloy. The article presented the materials and technology conception for producing aluminium matrix composite AlSi9Cu4Fe alloy with hybride reinforcement of Al{sub x}Fe{sub y} intermetallic and aluminium oxide powders. Composite powder obtained in mechanical agllomerisation mixture of elemental powders. Changes in the structure were confirmed by TA and ATD thermal analyses plotting the solidification curves, which showed a decrease in temperature T{sub liq} compared to the unmodified alloy and an exothermic effect originating from the crystallisation of eutectics with alloying elements. The examinations carried out by SEM and BSE as well as the determination of local chemical composition by EDX technique have characterised the structure of the alloy as containing some binary Al-Si-Al-Cu and Al-Fe eutectics and multicomponent eutectics.

  1. Fabricación de la aleación Au-Si para utilización como soldadura blanda de aleaciones de oro

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    Julián Tobón

    2013-09-01

    Full Text Available La Aleación Au-Si en su composición eutéctica presenta un punto de fusión cercano a los 369ºC y color similar al oro de alta ley. En este estudio se presentan resultados de fabricación de las aleaciones de oro con 2,5; 2,8 y 3,0 % de silicio, por medio de la fusión en un horno de plasma con atmósfera inerte de argón. Se realizó caracterización de composición química por espectroscopía de dispersión de energía (EDS y espectrometría de dispersión de longitud de onda (WDS, análisis metalográfico y microestructural por microscopía óptica, SEM y DRX, dureza y microdureza Vickers, evaluación del punto de fusión por DSC y determinación de las coordenadas colorimétricas SCIELab. A nivel microestructural las aleaciones muestran pequeñas formaciones dendríticas ricas en oro y el constituyente eutéctico formado por precipitados de silicio aciculares en una matriz de oro. Los resultados de dureza y microdureza dieron valores alrededor de los 110HV, presentándose un importante aumento en las propiedades mecánicas con respecto a las aleaciones tradicionales de oro de alta pureza. La temperatura de fusión para las aleaciones se ubicó en los 374°C, además de presentar un color muy cercano a los valores del oro puro.

  2. Assessment of AlSi21CuNi Alloy’s Quality with Use of ATND Method

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    Pezda J.

    2013-12-01

    Full Text Available Majority of combustion engines is produced (poured from Al-Si alloys with low thermal expansion coefficient, so called piston silumins. Hypereutectic alloys normally contain coarse, primary angular Si particles together with eutectic Si phase. The structure and mechanical properties of these alloys are highly dependent upon cooling rate, composition, modification and heat-treatment operations. In the paper one depicts use of the ATND method (thermal-voltage-derivative analysis and regression analysis to assessment of quality of the AlSi21CuNi alloy modified with Cu-P on stage of its preparation, in aspect of obtained mechanical properties (R0,02, Rm, A5, HB. Obtained dependencies enable prediction of mechanical properties of the investigated alloy in laboratory conditions, using values of characteristic points from curves of the ATND method.

  3. An electrochemical investigation of the corrosion behavior of Al-Si-Cu hypereutectic alloys in alcoholic environments

    International Nuclear Information System (INIS)

    Traldi, S. M.; Rossi, J. L.; Costa, I.

    2003-01-01

    Al-Si-Cu hypereutectic alloys produced by spray forming are mostly used in the automotive industry, especially for cylinder liners. they the advantage of low weight associated with low coefficient of thermal expansion and excellent mechanical properties- mainly wear resistance at high temperatures. The corrosion s resistance of these alloys in fuels, particularly alcoholic media, however is not yet known. In this investigation, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarisation hove been used to evaluate the corrosion resistance of a hyper eutectic Al-Si-Cu alloy in alcoholic environments. the EIS tests carried out in pure ethanol, and ethanol with small additions (1 mM) of acid an chloride to investigate the effect of these contaminants on corrosion resistance. The corrosion resistance of a grey cast iron has also been evaluated in pure ethanol for comparison. The Al-Si-Cu alloy showed high corrosion resistance in pure ethanol, far superior to that of grey cast iron in the same medium. (Author) 13 refs

  4. Effects of ultrasonic vibration on microstructure and mechanical properties of nano-sized SiC particles reinforced Al-5Cu composites.

    Science.gov (United States)

    Li, Jianyu; Lü, Shulin; Wu, Shusen; Gao, Qi

    2018-04-01

    Ultrasonic vibration (UV) treatment has been successfully applied to improve the particles distribution of nano-sized SiC particles (SiC p ) reinforced Al-5Cu alloy matrix composites which were prepared by combined processes of dry high energy ball milling and squeeze casting. When UV treatment is applied, the distribution of nano-sized SiC p has been greatly improved. After UV for 1 min, large particles aggregates are broken up into small aggregates due to effects of cavitation and the acoustic streaming. After UV for 5 min, all the particles aggregates are dispersed and the particles are uniformly distributed in the composites. Compared with the Al-5Cu matrix alloy, the ultimate tensile strength, yield strength and elongation of the 1 wt% nano-sized SiC p /Al-5Cu composites treated by UV for 5 min are 270 MPa, 173 MPa and 13.3%, which are increased by 7.6%, 6.8% and 29%, respectively. The improvements of mechanical properties after UV are attributed to the uniform distribution of nano particles, grain refinement of aluminum matrix alloy and reduction of porosity in the composites. Copyright © 2017 Elsevier B.V. All rights reserved.

  5. Improved mechanical properties of near-eutectic Al-Si piston alloy through ultrasonic melt treatment

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Jae-Gil; Lee, Sang-Hwa [Implementation Research Division, Korea Institute of Materials Science (KIMS), Changwon 51508 (Korea, Republic of); Lee, Jung-Moo, E-mail: jmoolee@kims.re.kr [Implementation Research Division, Korea Institute of Materials Science (KIMS), Changwon 51508 (Korea, Republic of); Cho, Young-Hee [Implementation Research Division, Korea Institute of Materials Science (KIMS), Changwon 51508 (Korea, Republic of); Kim, Su-Hyeon [Metal Materials Division, Korea Institute of Materials Science (KIMS), Changwon 51508 (Korea, Republic of); Yoon, Woon-Ha [Implementation Research Division, Korea Institute of Materials Science (KIMS), Changwon 51508 (Korea, Republic of)

    2016-07-04

    The effects of ultrasonic melt treatment (UST) on the microstructure and mechanical properties of Al-12.2Si-3.3Cu-2.4Ni-0.8Mg-0.1Fe (wt%) piston alloy were systematically investigated. Rigid colonies consisting of primary Si, eutectic Si, Mg{sub 2}Si and various aluminides (ε-Al{sub 3}Ni, δ-Al{sub 3}CuNi, π-Al{sub 8}FeMg{sub 3}Si{sub 6}, γ-Al{sub 7}Cu{sub 4}Ni, Q-Al{sub 5}Cu{sub 2}Mg{sub 8}Si{sub 6} and θ-Al{sub 2}Cu) were observed in the as-cast alloys. The sizes of the secondary phases, eutectic cell and grain were significantly decreased by UST because of the enhanced nucleation of each phase under ultrasonic irradiation. The yield strength, tensile strength and elongation at 25 °C were significantly improved by UST mainly because of the refinement of the microstructures. Both tensile strength and elongation at 350 °C were also improved by UST despite the unchanged yield strength.

  6. Effect of Al2Cu precipitates size and mass transport on the polarisation behaviour of age-hardened Al-Si-Cu-Mg alloys in 0.05 M NaCl

    International Nuclear Information System (INIS)

    Vieira, A.C.; Pinto, A.M.; Rocha, L.A.; Mischler, S.

    2011-01-01

    Research highlights: → Influence of the size distribution of Al-Cu phases on the electrochemical behaviour of well defined alloys under controlled mass transport conditions (RDE). → Oxygen reduction occurs only the Al 2 Cu phases. → Thinner Al-Cu grains the oxygen reduction current deviates at high rotation rates from the Levich behaviour. - Abstract: The electrochemical behaviour of age-hardened Al-Si-Cu-Mg alloys was investigated in a 0.05 M NaCl solution under controlled mass transport conditions using a rotating disk electrode. This work aimed at getting better understanding of the effect of the alloy microstructure, in particular the size distribution of Al 2 Cu phase, on the corrosion behaviour of the alloy. Three different size distributions of the Al 2 Cu phase were obtained through appropriate heat treatments. The cathodic reduction of oxygen was found to occur mainly on the Al 2 Cu phases acting as preferential cathodes. Small sized Al 2 Cu phases were found to promote at high rotation rates a transition from a 4 electron to a 2 electron dominated oxygen reduction mechanisms.

  7. Microstructural effects of phosphorus on pressure die cast Al-12Si components

    Directory of Open Access Journals (Sweden)

    Suárez-Peña, B.

    2007-10-01

    Full Text Available The refinement of cuboidal silicon in eutectic Al-Si alloys by phosphorus additions used to manufacture pressure die cast components was studied. The results show that the addition of phosphorus in the form of AlFeP mother alloy before process degassing, leads to the best refinement of the size of the Si-cuboids phase, among several phosphorus additions analysed in the present research.

    Se ha estudiado el afino del silicio cuboidal en aleaciones eutécticas Al-Si por acción del fósforo, en piezas obtenidas mediante la técnica de fundición a presión. Tras la adición de fósforo en pruebas industriales, en las que dicho elemento se incorpora al baño con diversas composiciones, los mejores resultados se obtienen con la adición de la aleación madre AlFeP, previa al desgasificado industrial.

  8. Structure and Mechanical Properties of AlSiCuMg Alloy after Thermo Processing

    Directory of Open Access Journals (Sweden)

    Piątkowski J.

    2015-03-01

    Full Text Available In the dissertation it has been shown, that so called „time-thermal treatment” (TTT of the alloy in liquid state, as overheating the metal with around 250°C above the Tliq. and detaining it in this temperature for around 30 minutes, improves the mechanical properties (HB, Rm, R0,2. It was ascertained, that overheating the AlSi17Cu5Mg alloy aids the modification, resulting with microcrystalline structure. Uniform arrangement of the Si primeval crystals in the warp, and α(Al solution type, supersaturated with alloying elements present in the base content (Cu, Mg assures not only increased durability in the ambient temperature, but also at elevated temperature (250°C, what is an advantage, especially due to the use in car industry.

  9. Microstructure and mechanical properties of AC AlSi9CuX alloys

    OpenAIRE

    L.A. Dobrzański; R. Maniara; M. Krupiński; J.H. Sokołowski

    2007-01-01

    Purpose: In order to gain a better understanding of how to control the as-cast microstructure, it is important to understand the evaluation of microstructure during solidification and understanding how influence the changes of chemical concentration on this microstructure and mechanical properties. In this research, the effect of Cu content on the microstructure and mechanical properties of AC AlSi9CuX series alloys has been investigated.Design/methodology/approach: The experimental alloy ...

  10. Effect of Cu content on the microstructure evolution and fracture behavior of Al-Mg-Si-xCu (x  =  0, 1, 2 and 4 wt.%) alloys

    Science.gov (United States)

    Rahman, Tanzilur; Sakib Rahman, Saadman; Zurais Ibne Ashraf, Md; Ibn Muneer, Khalid; Rashed, H. M. Mamun Al

    2017-10-01

    Lightweighting automobiles can dramatically reduce their consumption of fossil fuels and the atmospheric CO2 concentration. Heat-treatable Al-Mg-Si has attracted a great deal of research interest due to their high strength-to-weight ratio, good formability, and resistance to corrosion. In the past, it has been reported that the mechanical properties of Al-Mg-Si can be ameliorated by the addition of Cu. However, determining the right amount of Cu content still remains a challenge. To address this the microstructure evolution, phase transformation, mechanical properties, and fracture behavior of Al-Mg-Si-xCu (x  =  0, 1, 2 and 4 wt.%) alloys were studied through optical and field emission scanning electron microscopy, energy-dispersive x-ray spectroscopy, differential scanning calorimetry, hardness measurements, and tensile tests. The obtained results indicate that the addition of Cu of up to 4 wt.% improved the hardness (17.5% increase) of the alloy, but reduced its ductility. Moreover, an alloy with 4 wt.% Cu fractured in a brittle manner while Al-Mg-Si showed ductile fracture mechanism. In addition, differential scanning calorimetry analysis revealed five exothermic peaks in all Cu containing alloys. Our results also showed that θʹ and Qʹ-type intermetallic phases formed owing to the addition of Cu, which affected the strength and ductility. Thus, Al-Mg-Si-xCu alloy with the right amount of Cu content serves as an excellent candidate for replacing more costly alloys for cost-effective lightweighting and other applications.

  11. Macrosegregation Due to Convection in Al-19Cu Alloy Directionally Solidified Through an Abrupt Expansion in Cross-Section: A Comparison with Al-7Si

    Science.gov (United States)

    Ghods, M.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2017-10-01

    Hypoeutectic Al-19 wt.% Cu alloys were directionally solidified at two different growth speeds in cylindrical molds that featured an abrupt increase in cross-section, from 3.2 to 9.5 mm in diameter. The effects of thermosolutal convection and shrinkage flow induced by the cross-section change on macrosegregation were investigated. Dendrite clustering and extensive radial macrosegregation were seen, particularly in the larger cross-section after expansion. Negative longitudinal macrosegregation right after the cross-section increase was observed; the extent of macrosegregation, however, decreases with increasing growth speed. Both thermal and flow effects due to cross-section change were seen to influence the radial macrosegregation immediately before, and after the expansion. Radial macrosegregation pattern was found to be changing as the mushy zone enters the larger cross-section region above the cross-section change where the solidification is in its unsteady state. The effect of the solutal expansion coefficient on macrosegregation was studied by comparing the degree of thermosolutal convection in Al-19 wt.% Cu with a previous study in which we investigated Al-7 wt.% Si. A two-dimensional model accounting for both shrinkage and thermosolutal convection was used to simulate the resulting steepling, as well as the axial and radial macrosegregation. The experimentally observed macrosegregation associated with the expansion during directional solidification is well predicted by the numerical simulations.

  12. The impact of major alloying elements and refiner on the SDAS of Al-Si-Cu alloy; Der Einfluss von Hauptlegierungselementen und Kornfeinern auf den sekundaeren Dendritenarmabstand der Al-Si-Cu-Legierung

    Energy Technology Data Exchange (ETDEWEB)

    Djurdjevic, Mile; Byczynski, Glenn [Nemak Europe GmbH, Frankfurt am Main (Germany). Frankfurt Airport Center 1; Pavlovic, Jelena [Magdeburg Univ. (Germany). Inst. fuer Fertigungstechnik und Qualitaetssicherung

    2009-02-15

    This paper investigates the effect of some major alloying elements (silicon and copper) and the effect of grain refiner (titanium boride) on the size of the secondary dendrite arm spacing (SDAS) in series of Al-Si-Cu alloys. It has been shown that both silicon and copper have significant influence on this solidification parameter. The addition of grain refining master alloys to aluminium alloys is common practice in many commercial foundries aiming to reduce the grain size of Al-Si alloys. However, it was shown in the present paper that master alloy based on TiB had an unexpected impact on the SDAS, decreasing the size of SDAS. In addition, there is a minimum of SDAS corresponding to the presence of 0.12 wt% of titanium in Al-Si alloy. Such findings could have important implications for Al-Si alloys in particular, due to their wide spread applications in the automotive industry. (orig.)

  13. Mechanical properties of thermomechanical treated hyper-eutectic Al-Si-(Fe, Mn, Cu) materials

    OpenAIRE

    Umezawa, Osamu

    2005-01-01

    Tensile and high-cycle fatigue behavior of thermomechanical treated hyper-eutectic Al-Si-(Fe, Mn, Cu) materials were studied. Through the repeated thermomechanical treatment (RTMT) which is a repeat of the multi steps cold-working followed by heat treatment, Si crystals and/or intermetallic compounds were broken into some fragments and dispersed in the aluminum matrix. Fine dispersion of the second phase particles exhibited good ductility, since early fracture was overcome. A few large Si cry...

  14. Effect of La2O3 Nanoparticles on the Brazeability, Microstructure, and Mechanical Properties of Al-11Si-20Cu Alloy

    Science.gov (United States)

    Sharma, Ashutosh; Roh, Myung Hwan; Jung, Jae Pil

    2016-08-01

    The Al-11Si-20Cu brazing alloy and its ex situ composite with the content ranging from 0.01 to 0.05 wt.% of La2O3 are produced by electromagnetic induction-cum-casting route. The brazeability of the alloy and composite samples are tested using the spreading technique according to JIS Z-3197 standard. The mechanical properties such as filler microhardness, tensile shear strength, and elongation of the brazed joints are evaluated in the as-brazed condition. It is reported that incorporation of an optimal amount of 0.05 wt.% of hard La2O3 nanoparticles in the Al-Si-Cu matrix inhibits the growth of the large CuAl2 intermetallic compounds (IMCs) and Si particles. As a consequence, the composite filler brazeability, microhardness, joint tensile shear strength, and elongation are improved significantly compared to those of monolithic Al-11Si-20Cu alloy.

  15. Addition of iron for the removal of the {beta}-AlFeSi intermetallic by refining of {alpha}-AlFeSi phase in an Al-7.5Si-3.6Cu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Belmares-Perales, S. [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico); Zaldivar-Cadena, A.A., E-mail: azaldiva70@hotmail.com [Facultad de Ingenieria Civil, Departamento de Ecomateriales y Energia, Instituto de Ingenieria Civil, Av. Fidel Velasquez and Av. Universidad S/N, Cd. Universitaria, San Nicolas de los Garza, N.L. 66450 (Mexico)

    2010-10-25

    Addition of iron into the molten metal for the removal of the {beta}-AlFeSi intermetallic by refining of {alpha}-AlFeSi phase has been studied. Solidification conditions and composition determine the final microstructure and mechanical properties of a casting piece. It is known that increasing the iron content will produce an increasing of the {alpha}-AlFeSi and {beta}-AlFeSi phases. This phenomenon was confirmed with calculations made by Thermo-Calc{sup TM} software and validated with experimental results, however, the technique of iron addition in this study plays an important role on the solidification kinetics of these iron phases because the refining of {alpha}-AlFeSi and removal of {beta}-AlFeSi phases can be improved. Final results showed an improvement in mechanical properties by removal and refining of {beta}-AlFeSi and {alpha}-AlFeSi phases, respectively. This study shows a new method of removal of {beta}-AlFeSi that could be adopted in the aluminum smelting industry in aluminum alloys with a low cooling rate with a secondary dendritic spacing of about 37 {mu}m.

  16. Addition of iron for the removal of the β-AlFeSi intermetallic by refining of α-AlFeSi phase in an Al-7.5Si-3.6Cu alloy

    International Nuclear Information System (INIS)

    Belmares-Perales, S.; Zaldivar-Cadena, A.A.

    2010-01-01

    Addition of iron into the molten metal for the removal of the β-AlFeSi intermetallic by refining of α-AlFeSi phase has been studied. Solidification conditions and composition determine the final microstructure and mechanical properties of a casting piece. It is known that increasing the iron content will produce an increasing of the α-AlFeSi and β-AlFeSi phases. This phenomenon was confirmed with calculations made by Thermo-Calc TM software and validated with experimental results, however, the technique of iron addition in this study plays an important role on the solidification kinetics of these iron phases because the refining of α-AlFeSi and removal of β-AlFeSi phases can be improved. Final results showed an improvement in mechanical properties by removal and refining of β-AlFeSi and α-AlFeSi phases, respectively. This study shows a new method of removal of β-AlFeSi that could be adopted in the aluminum smelting industry in aluminum alloys with a low cooling rate with a secondary dendritic spacing of about 37 μm.

  17. Effect of dispersion hardening on impact resistance of EN AC-AlSi12Cu2Fe silumin

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2009-04-01

    Full Text Available Development of modern technology have generated supply of better and better, more resistant structural materials not attainable earlier.Weight of metal structures is of a great importance, and as a consequence, also weight of materials used for a given structure. More often, for metal structures are used lightweight metals and their alloys, from which aluminum and its alloys have become the most widespread. These alloys, based on Al-Si equilibrium system, contain additional constituents (e.g.: Mg, Cu enabling, except modification,improvement of mechanical properties obtained in result of heat treatment. The paper presents an effect of modification process and heat treatment on impact resistance of EN AC-AlSi12Cu2Fe alloy. Solutioning and ageing temperatures were selected on base of registered curves of the ATD method. For the neareutectic EN AC-AlSi12Cu2Fe silumin one obtained growth of the impact resistance both due to performed modification treatment and performed heat treatments of the alloy.

  18. Study on nanocomposite Ti-Al-Si-Cu-N films with various Si contents deposited by cathodic vacuum arc ion plating

    Energy Technology Data Exchange (ETDEWEB)

    Shi, J. [State Key Laboratory of Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Institute of Materials Engineering, University of Siegen, Paul-Bonatz-Strasse 9-11, Siegen 57076 (Germany); Muders, C.M.; Kumar, A. [Institute of Materials Engineering, University of Siegen, Paul-Bonatz-Strasse 9-11, Siegen 57076 (Germany); Jiang, X., E-mail: xin.jiang@uni-siegen.de [Institute of Materials Engineering, University of Siegen, Paul-Bonatz-Strasse 9-11, Siegen 57076 (Germany); Pei, Z.L.; Gong, J. [State Key Laboratory of Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Sun, C., E-mail: csun@imr.ac.cn [State Key Laboratory of Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

    2012-10-01

    Highlights: Black-Right-Pointing-Pointer XRD peaks show a tendency of decreasing intensity with increasing Si content. Black-Right-Pointing-Pointer Ti-Al-Si-Cu-N films present different microstructure with increasing Si content. Black-Right-Pointing-Pointer Films with 6 at.% Si content obtain the highest hardness, elastic modulus and H{sup 3}/E{sup 2}. Black-Right-Pointing-Pointer The wear rate decreases with an increase in hardness. - Abstract: In this study, nanocomposite Ti-Al-Si-Cu-N films were deposited on high speed steel substrates by the vacuum cathode arc ion plating (AIP) technique. By virtue of X-ray diffraction (XRD) analysis, X-ray photoelectron spectroscopy (XPS), and field emission scanning electron microscopy (FESEM), the influence of silicon content on the film microstructure and characteristics was investigated systematically, including the chemical composition, crystalline structure as well as cross-section morphologies. With increasing the silicon content, a deterioration of the preferred orientation and a dense globular structure were detected. In the meanwhile, atomic force microscopy (AFM), nano-indentation, Rockwell indenter and reciprocating test were also utilized to analyze the hardness, elastic modulus, H{sup 3}/E{sup 2}, friction coefficient, adhesive strength and wear rate of the Ti-Al-Si-Cu-N films. The results showed that an optimal silicon content correlated with the best mechanical and tribological properties of the presented Ti-Al-Si-Cu-N films existed. With increasing the silicon content, the hardness, elastic modulus and the ratio H{sup 3}/E{sup 2} first were improved gradually, and then were impaired sharply again. When the silicon content reached to 6 at.%, the film possessed the highest hardness, elastic modulus and ratio H{sup 3}/E{sup 2} of approximately 24 GPa, 218 GPa and 0.31, respectively. Besides, films containing both 6 at.% and 10 at.% Si contents obtained a relatively low friction coefficient and a good adhesive

  19. Electrical resistivity of nanocrystals in Fe-Al-Ga-P-B-Si-Cu alloy

    International Nuclear Information System (INIS)

    Pekala, K.; Jaskiewicz, P.; Nowinski, J.L.; Pekala, M.

    2003-01-01

    In new supercooled Fe 74 Al 4 Ga 2 P 11 B 4 Si 4 Cu 1 alloy the 10 nm size α-Fe(Si) nanocrystals are precipitated. Thermal stability is analyzed by the electron transport and magnetization measurements. Temperature variation of electrical resistivity of nanocrystals is determined and discussed for alloys with different initial crystalline fraction. Possible mechanism inhibiting the grain growth is presented

  20. Effect of Mn and AlTiB Addition and Heattreatment on the Microstructures and Mechanical Properties of Al-Si-Fe-Cu-Zr Alloy.

    Science.gov (United States)

    Yoo, Hyo-Sang; Kim, Yong-Ho; Lee, Seong-Hee; Son, Hyeon-Taek

    2018-09-01

    The microstructure and mechanical properties of as-extruded Al-0.1 wt%Si-0.2 wt%Fe- 0.4 wt%Cu-0.04 wt%Zr-xMn-xAlTiB (x = 1.0 wt%) alloys under various annealing processes were investigated and compared. After the as-cast billets were kept at 400 °C for 1 hr, hot extrusion was carried out with a reduction ratio of 38:1. In the case of the as-extruded Al-Si-Fe-Cu-Zr alloy at annealed at 620 °C, large equiaxed grain was observed. When the Mn content is 1.0 wt%, the phase exhibits a skeleton morphology, the phase formation in which Mn participated. Also, the volume fraction of the intermetallic compounds increased with Mn and AlTiB addition. For the Al-0.1Si-0.2Fe-0.4Cu-0.04Zr alloy with Mn and AlTiB addition from 1.0 wt%, the ultimate tensile strength increased from 100.47 to 119.41 to 110.49 MPa. The tensile strength of the as-extruded alloys improved with the addition of Mn and AlTiB due to the formation of Mn and AlTiB-containing intermetallic compounds.

  1. Synthesis and mechanical properties of conventionally cast icosahedral particle-reinforced Al-Mn(-Cu)-Be-Si alloys

    International Nuclear Information System (INIS)

    Fleury, E.; Chang, H.J.; Kim, D.H.; Kim, D.H.; Kim, W.T.

    2005-01-01

    The microstructure of the Al-Mn(-Cu)-Be-Si alloys analyzed by X-ray diffraction and TEM consisted of icosahedral (i) quasicrystal particles embedded in α Al matrix. The conjoint addition of Si and Be elements enabled the i-phase formation in diameter 10 mm specimens prepared by conventional casting technique. The size, volume fraction and stability of the i-phase were found to be dependent on the Mn content. The addition of 2 at.% Cu did not affect the formation and stability of the i-phase but contributed significantly to the enhancement of the mechanical properties. (orig.)

  2. Evolution of Primary Fe-Rich Compounds in Secondary Al-Si-Cu Alloys

    Science.gov (United States)

    Fabrizi, Alberto; Capuzzi, Stefano; Timelli, Giulio

    Although iron is usually added in die cast Al-Si foundry alloys to prevent die soldering, primary Fe-rich particles are generally considered as "hardspot" inclusions which compromise the mechanical properties of the alloy, namely ductility and toughness. As there is no economical methods to remove the Fe excess in secondary Al-Si alloys at this time, the control of solidification process and chemical composition of the alloy is a common industrial practice to overcome the negative effects connected with the presence of Fe-rich particles. In this work, the size and morphology as well as the nucleation density of primary Fe-rich particles have been studied as function of cooling rate and alloy chemical composition for secondary Al-Si-Cu alloys. The solidification experiments were carried out using differential scanning calorimetry whereas morphology investigations were conducted using optical and scanning electron microscopy. Mcrosegregations and chemical composition of primary Fe-rich particles were examined by energy dispersive spectroscopy.

  3. Diffusion of single Au, Ag and Cu atoms inside Si(111)-(7 × 7) half unit cells: A comparative study

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Qin [Department of Physics, Southern University of Science and Technology, Shenzhen, Guangdong 518055 (China); Department of Physics, The Chinese University of Hong Kong, Shatin, New Territory, Hong Kong (China); Science and Technology on Surface Physics and Chemistry Laboratory, Mianyang, Sichuan 621908 (China); Fu, Qiang [Institut für Physik and IRIS Adlershof, Humboldt-Universität zu Berlin, Zum Großen Windkanal 6, 12489 Berlin (Germany); Shao, Xiji; Ma, Xuhang; Wu, Xuefeng [Department of Physics, Southern University of Science and Technology, Shenzhen, Guangdong 518055 (China); Wang, Kedong, E-mail: wangkd@sustc.edu.cn [Department of Physics, Southern University of Science and Technology, Shenzhen, Guangdong 518055 (China); Xiao, Xudong, E-mail: xdxiao@phy.cuhk.edu.hk [Department of Physics, The Chinese University of Hong Kong, Shatin, New Territory, Hong Kong (China)

    2017-04-15

    Highlights: • Diffusions of Au, Ag and Cu atoms in the half unit cells of Si(111)-(7×7) have been studied by using a STM-based I-t method. • Despite their similar absorption sites, the diffusion dynamics show obvious differences between Ag and the other two. • Theoretical calculations suggest that different potential energy profiles are responsible for the observed differences. - Abstract: The diffusion behaviors of single Au, Ag and Cu atoms on Si(111)-(7 × 7) half unit cells have been investigated via combining scanning tunneling microscopy and first-principles calculations. Despite the similar adsorption sites between both half unit cells among these elements, the diffusion dynamics show obvious differences between Ag and the other two. Although obvious asymmetry has been found in the diffusion behaviors of Au and Cu atoms in two half unit cells of Si(111)-(7 × 7), the asymmetry behaves in a way different from that of Ag atoms and no dual-time character has been observed for the diffusions of Au and Cu in both half unit cells. Theoretical calculations suggest a different potential energy profile caused by the stronger hybridization between d states of Au (Cu) and Si states make the concept of basin useless for the diffusion of Au and Cu atoms inside the half unit cells of Si(111)-(7 × 7).

  4. Vanadium Influence on Iron Based Intermetallic Phases in AlSi6Cu4 Alloy

    Directory of Open Access Journals (Sweden)

    Bolibruchová D.

    2014-10-01

    Full Text Available Negative effect of iron in Al-Si alloys mostly refers with iron based intermetallic phases, especially Al5FeSi phases. These phases are present in platelet-like forms, which sharp edges are considered as main cracks initiators and also as contributors of porosity formation. In recent times, addition of some elements, for example Mn, Co, Cr, Ni, V, is used to reduce influence of iron. Influence of vanadium in aluminium AlSi6Cu4 alloy with intentionally increased iron content is presented in this article. Vanadium amount has been graduated and chemical composition of alloy has been analysed by spectral analysis. Vanadium influence on microstructural changes was evaluated by microstructural analysis and some of intermetallic particles were reviewed by EDX analysis.

  5. The influence of chemical composition on the properties and structure Al-Si-Cu(Mg alloys

    Directory of Open Access Journals (Sweden)

    M. Kaczorowski

    2007-04-01

    Full Text Available The mechanical properties of different chemical composition AlSiCuMg type cast alloys after precipitation hardening are presented. The aim of the study was to find out how much the changes in chemistry of aluminum cast alloys permissible by EN-PN standards may influence the mechanical properties of these alloys. Eight AlSi5Cu3(Mg type cast alloys of different content alloying elements were selected for the study. The specimens cut form test castings were subjected to precipitation hardening heat treatment. The age hardened specimens were evaluated using tensile test, hardness measurements and impact test. Moreover, the structure investigation were carried out using either conventional light Metallography and scanning (SEM and transmission (TEM electron microscopy. The two last methods were used for fractography observations and precipitation process observations respectively. It was concluded that the changes in chemical composition which can reach even 2,5wt.% cause essential differences of the structure and mechanical properties of the alloys. As followed from quantitative evaluation and as could be predicted theoretically, copper and silicon mostly influenced the mechanical properties of AlSi5Cu3(Mg type cast alloys. Moreover it was showed that the total concentration of alloying elements accelerated and intensifies the process of decomposition of supersaturated solid solution. The increase of Cu and Mg concentration increased the density of precipitates. It increases of strength properties of the alloys which are accompanied with decreasing in ductility.

  6. Study On Nanohardness Of Phases Occurring In ZnAl22Cu3 And ZnAl40Cu3 Alloys

    Directory of Open Access Journals (Sweden)

    Michalik R.

    2015-06-01

    Full Text Available Zn-Al alloys are mainly used due to their high tribological and damping properties. A very important issue is determination of the hardness of the phases present in the Zn-Al-Cu alloys. Unfortunately, in literature there is lack of studies on the hardness of the phases present in the alloys Zn-Al-Cu. The aim of this research was to determine the hardness of the phases present in the ZnAl22Cu3Si and ZnAl40Cu3Si alloys. The scope of the research included examination of the structure, chemical composition of selected micro-regions and hardness of phases present in the examined alloys. The research carried out has shown, that CuZn4 phase is characterized by a similar hardness as the hardness of the interdendritic areas. The phases present in the structure of ZnAl40Cu3 and ZnAl22Cu3 alloys after soaking at the temperature of 185 °C are characterized by lower hardness than the phase present in the structure of the as-cast alloys.

  7. Grain refinement of Al-Si9.8-Cu3.4 alloy by novel Al-3.5FeNb-1.5C master alloy and its effect on mechanical properties

    Science.gov (United States)

    Apparao, K. Ch; Birru, Anil Kumar

    2018-01-01

    A novel Al-3.5FeNb-1.5C master alloy with uniform microstructure was prepared using a melt reaction process for this study. In the master alloy, basic intermetallic particles such as NbAl3, NbC act as heterogeneous nucleation substrates during the solidification of aluminium. The grain refining performance of the novel master alloy on Al-Si9.8-Cu3.4 alloy has also been investigated. It is observed that the addition of 0.1 wt.% of Al-3.5FeNb-1.5C master alloy can induce very effective grain refinement of the Al-Si9.8-Cu3.4 alloy. The average grain size of α-Al is reduced to 22.90 μm from about 61.22 μm and most importantly, the inoculation of Al-Si9.8-Cu3.4 alloy with FeNb-C is not characterised by any visible poisoning effect, which is the drawback of using commercial Al-Ti-B master alloys on aluminium cast alloys. Therefore, the mechanical properties of the Al-Si9.8-Cu3.4 alloy have been improved obviously by the addition of the 0.1 wt.% of Al-3.5FeNb-1.5C master alloy, including the yield strength and elongation.

  8. Effects of the Buffer Layers on the Adhesion and Antimicrobial Properties of the Amorphous ZrAlNiCuSi Films

    Science.gov (United States)

    Chiang, Pai-Tsung; Chen, Guo-Ju; Jian, Sheng-Rui; Shih, Yung-Hui

    2011-06-01

    To extend the practical applications of the bulk metallic glasses (BMGs), the preparation of the metallic glass coatings on various substrates becomes an important research issue. Among the interfacial properties of the coatings, the adhesion between films and substrates is the most crucial. In this study, amorphous Zr61Al7.5Ni10Cu17.5Si4 (ZrAlNiCuSi) thin films were deposited on SUS304 stainless steel at various sputtering powers by DC sputtering. According to the scratch tests, the introduction of the Cr and Ti buffer layers effectively improves the adhesion between the amorphous thin films and substrate without changing the surface properties, such as roughness and morphology. The antimicrobial results show that the biological activities of these microbes, except Acinetobacter baumannii, are effectively suppressed during the test period.

  9. Development of in-Situ Al-Si/CuAl2 Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior

    Directory of Open Access Journals (Sweden)

    Mahmoud M. Tash

    2016-06-01

    Full Text Available In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15% into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl2, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl2 at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

  10. Temperature Effects on the Tensile Properties of Precipitation-Hardened Al-Mg-Cu-Si Alloys

    Directory of Open Access Journals (Sweden)

    J.B. Ferguson

    2016-02-01

    Full Text Available Because the mechanical performance of precipitation-hardened alloys can be significantly altered with temperature changes, understanding and predicting the effects of temperatures on various mechanical properties for these alloys are important. In the present work, an analytical model has been developed to predict the elastic modulus, the yield stress, the failure stress, and the failure strain taking into consideration the effect of temperatures for precipitation-hardenable Al-Mg-Cu-Si Alloys (Al-A319 alloys. In addition, other important mechanical properties of Al-A319 alloys including the strain hardening exponent, the strength coefficient, and the ductility parameter can be estimated using the current model. It is demonstrated that the prediction results based on the proposed model are in good agreement with those obtained experimentally in Al-A319 alloys in the as-cast condition and after W and T7 heat treatments.

  11. Micro-nano filler metal foil on vacuum brazing of SiCp/Al composites

    Science.gov (United States)

    Wang, Peng; Gao, Zeng; Niu, Jitai

    2016-06-01

    Using micro-nano (Al-5.25Si-26.7Cu)- xTi (wt%, x = 1.0, 1.5, 2.0, 2.5 and 3.0) foils as filler metal, the research obtained high-performance joints of aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process and Ti content on joint properties was investigated, respectively. The experimental results indicate that void free dense interface between SiC particle and metallic brazed seam with C-Al-Si-Ti product was readily obtained, and the joint shear strength enhanced with increasing brazing temperature from 560 to 580 °C or prolonging soaking time from 10 to 90 min. Sound joints with maximum shear strength of 112.5 MPa was achieved at 580 °C for soaking time of 90 min with (Al-5.25Si-26.7Cu)-2Ti filler, where Ti(AlSi)3 intermetallic is in situ strengthening phase dispersed in the joint and fracture occured in the filler metal layer. In this research, the beneficial effect of Ti addition into filler metal on improving wettability between SiC particle and metallic brazed seam was demonstrated, and capable welding parameters were broadened for SiCp/Al-MMCs with high SiC particle content.

  12. Effect of CuO addition on the sintering temperature and microwave dielectric properties of CaSiO3–Al2O3 ceramics

    Directory of Open Access Journals (Sweden)

    Denghao Li

    2014-06-01

    Full Text Available CuO-doped CaSiO3–1 wt% Al2O3 ceramics were synthesized via a traditional solid-state reaction method, and their sintering behavior, microstructure and microwave dielectric properties were investigated. The results showed that appropriate CuO addition could accelerate the sintering process and assist the densification of CaSiO3–1 wt% Al2O3 ceramics, which could effectively lower the densification temperature from 1250 °C to 1050 °C. However, the addition of CuO undermined the microwave dielectric properties. The optimal amount of CuO addition was found to be 0.8 wt%, and the derived CaSiO3–Al2O3 ceramic sintered at 1100 °C presented good microwave dielectric properties of εr=7.27, Q×f=16,850 GHz and τf=−39.53 ppm/°C, which is much better than those of pure CaSiO3 ceramic sintered at 1340 oC (Q×f=13,109 GHz. The chemical compatibility of the above ceramic with 30 Pd/70 Ag during the cofiring process has also been investigated, and the result showed that there was no chemical reaction between palladium–silver alloys and ceramics.

  13. Comportamiento en fluencia de un material compuesto de matriz metálica Al6061-15 vol % SiCw pulvimetalúrgico

    Directory of Open Access Journals (Sweden)

    González-Doncel, G.

    2005-12-01

    Full Text Available The creep behavior of a powder metallurgy (PM Al6061-15 vol % SiCw metal matrix composite has been studied. This behavior has been compared to that of 6061Al cast alloy and 6061Al PM alloy. The creep response of the PM unreinforced alloy is better than that of the cast 6061Al alloy. Similarly, the behavior of the composite is better than that of the PM unreinforced alloy. Two microstructural factors have been considered the responsible ones of this improvement. The first one is the dispersion of Al2O3 oxide particles of nanometric scale. The second one, is the presence of the SiC whisker reinforcement of micrometric scale. Despite the similar strengthening effect, the intrinsic nature of the reinforcing mechanism is, however, different for each type of particle due to the different microstructural scale.Se ha realizado un estudio de las propiedades en fluencia del material compuesto pulvimetalúrgico Al6061-15 vol % SiCw. Su comportamiento se ha comparado con el de la aleación Al6061 pulvimetalúrgica y la aleación Al6061 de colada. El comportamiento del material pulvimetalúrgico sin reforzar mejora respecto al del material de colada. Al mismo tiempo, el del material compuesto mejora respecto al comportamiento del material pulvimetalúrgico sin reforzar. Se consideran dos factores microestructurales como los principales responsables de la mejora de las propiedades en fluencia de este material compuesto. Por un lado, las partículas de Al2O3 de tamaño nanométrico y, por otro, las partículas de fibra corta cerámicas de SiC de tamaño micrométrico. Aunque ambos tipos de partículas dan lugar a un efecto de refuerzo similar, los mecanismos intrínsecos asociados a la presencia de estas partículas tienen una naturaleza diferente debido a la diferencia en la escala microestructural.

  14. Evolution of a novel Si-18Mn-16Ti-11P alloy in Al-Si melt and its influence on microstructure and properties of high-Si Al-Si alloy

    Directory of Open Access Journals (Sweden)

    Xiao-Lu Zhou

    Full Text Available A novel Si-18Mn-16Ti-11P master alloy has been developed to refine primary Si to 14.7 ± 1.3 μm, distributed uniformly in Al-27Si alloy. Comparing with traditional Cu-14P and Al-3P, Si-18Mn-16Ti-11P provided a much better refining effect, with in-situ highly active AlP. The refined Al-27Si alloy exhibited a CTE of 16.25 × 10−6/K which is slightly higher than that of Sip/Al composites fabricated by spray deposition. The UTS and elongation of refined Al-27Si alloy were increased by 106% and 235% comparing with those of unrefined alloy. It indicates that the novel Si-18Mn-16Ti-11P alloy is more suitable for high-Si Al-Si alloys and may be a candidate for refining hypereutectic Al-Si alloy for electronic packaging applications. Moreover, studies showed that TiP is the only P-containing phase in Si-18Mn-16Ti-11P master alloy. A core-shell reaction model was established to reveal mechanism of the transformation of TiP to AlP in Al-Si melts. The transformation is a liquid-solid diffusion reaction driven by chemical potential difference and the reaction rate is controlled by diffusion. It means sufficient holding time is necessary for Si-18Mn-16Ti-11P master alloy to achieve better refining effect. Keywords: Hypereutectic Al-Si alloy, Primary Si, Refinement, AlP, Thermal expansion behavior, Si-18Mn-16Ti-11P master alloy

  15. Convection and macrosegregation in Al-19Cu alloy directionally solidified through an abrupt contraction in cross-section: A comparison with Al-7Si

    Science.gov (United States)

    Ghods, M.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2017-02-01

    Hypoeutectic Al-19 wt. % Cu alloys were directionally solidified in cylindrical molds that featured an abrupt cross-section decrease 9.5 to 3.2 mm in diameter). Thermo-solutal convection and cross-section-change-induced shrinkage flow effects on macrosegregation were investigated. Dendrite clustering and extensive radial macrosegregation was seen, particularly in the larger cross-section before contraction. This alloy shows positive longitudinal macrosegregation near the contraction followed by negative macrosegregation right after it; the extent of macrosegregation, however, decreases with increasing growth speed. The degree of thermo-solutal convection was compared to another study investigating directional solidification of Al-7 wt. % Si [1] in order to study the effect of solutal expansion coefficient on macrosegregation. An interesting change of the radial macrosegregation profile, attributable to the area-change-induced-shrinkage flow, was observed very close to the contraction. A two-dimensional model accounting for both shrinkage and thermo-solutal convection was used to simulate solidification, the resulting steepling as well as axial and radial macrosegregation. The experimentally observed macrosegregation associated with the contraction during directional solidification was well predicted by the numerical simulations.

  16. Study of the ternary alloy systems Al-Ni-Fe and Al-Cu-Ru with special regard to quasicrystalline phases

    International Nuclear Information System (INIS)

    Lemmerz, U.

    1996-07-01

    Two ternary alloy-systems, the Al-Ni-Fe system and the Al-Cu-Ru system were studied with special regard to quasicrystalline phases. Isothermal sections were established in both systems in the stoichiometric area of the quasicrystalline phase. In the Al-Ni-Fe system a new stable decagonal phase was found. Its stoichiometric range is very small around Al 71.6 Ni 23.0 Fe 5.4 . The temperature range in which it is stable lies between 847 and 930 C. The decagonal phase undergoes a eutectoid reaction to the three crystalline phases Al 3 Ni 2 , Al 3 Ni and Al 13 Fe 4 at 847 C. It melts peritectically at 930 C forming Al 13 Fe 4 , Al 3 Ni 2 and a liquid. The investigations in the Al-Cu-Ru system concentrated on the phase equilibria between the icosahedral phase and its neighbouring phases in a temperature range between 600 and 1000 C. The icosahedral phase was observed in the whole temperature range. The investigated stoichiometric area extends down to Al contents of 45%, which allows the fields of existence to be determined for the ternary phases α-AlCuRu, the icosahedral phase and Al 7 Cu 2 Ru. Binary phases were determined down to the upper (high Al content) border of AlRu. No hitherto unknown phase was observed in the investigated area. Rietveld analyses were carried out on α-AlCuRu and Al 7 Cu 2 Ru showing some discrepancies from the α-AlMnSi structure taken as a base for α-AlCuRu and confirming the Al 7 Cu 2 Fe structure for Al 7 Cu 2 Ru. (orig.)

  17. Grain Refinement of Al-Si-Fe-Cu-Zn-Mn Based Alloy by Al-Ti-B Alloy and Its Effect on Mechanical Properties.

    Science.gov (United States)

    Yoo, Hyo-Sang; Kim, Yong-Ho; Jung, Chang-Gi; Lee, Sang-Chan; Lee, Seong-Hee; Son, Hyeon-Taek

    2018-03-01

    We investigated the effects of Al-5.0wt%Ti-1.0wt%B addition on the microstructure and mechanical properties of the as-extruded Al-0.15wt%Si-0.2wt%Fe-0.3wt%Cu-0.15wt%Zn-0.9wt%Mn based alloys. The Aluminum alloy melt was held at 800 °C and then poured into a mould at 200 °C. Aluminum alloys were hot-extruded into a rod that was 12 mm in thickness with a reduction ratio of 38:1. AlTiB addition to Al-0.15Si-0.2Fe-0.3Cu-0.15Zn-0.9Mn based alloys resulted in the formation of Al3Ti and TiB2 intermetallic compounds and grain refinement. With increasing of addition AlTiB, ultimate tensile strength increased from 93.38 to 99.02 to 100.01 MPa. The tensile strength of the as-extruded alloys was improved due to the formation of intermetallic compounds and grain refinement.

  18. Magnetocaloric effects in RTX intermetallic compounds (R = Gd–Tm, T = Fe–Cu and Pd, X = Al and Si)

    International Nuclear Information System (INIS)

    Zhang Hu; Shen Bao-Gen

    2015-01-01

    The magnetocaloric effect (MCE) of RTSi and RT Al systems with R = Gd–Tm, T = Fe–Cu and Pd, which have been widely investigated in recent years, is reviewed. It is found that these RTX compounds exhibit various crystal structures and magnetic properties, which then result in different MCE. Large MCE has been observed not only in the typical ferromagnetic materials but also in the antiferromagnetic materials. The magnetic properties have been studied in detail to discuss the physical mechanism of large MCE in RTX compounds. Particularly, some RTX compounds such as ErFeSi, HoCuSi, HoCuAl exhibit large reversible MCE under low magnetic field change, which suggests that these compounds could be promising materials for magnetic refrigeration in a low temperature range. (topical review)

  19. Thermal description of hypoeutectic Al-Si-Cu alloys using silicon equivalency

    Directory of Open Access Journals (Sweden)

    Mile B. Đurđević

    2012-01-01

    Full Text Available The modeling of casting processes has remained a topic of active interest for several decades, and availability of numerous software packages on the market is a good indication of the interest that the casting industry has in this field. Most of the data used in these software packages are read or estimated from the binary or multi-component phase diagrams. Unfortunately, except for binary diagrams, many of ternary or higher order phase diagrams are still not accurate enough. Having in mind that most of the aluminum binary systems are very well established, it has been tried to transfer a multi-component system into one well known Al-Xi pseudo binary system (in this case the Al-Si phase diagram was chosen as a reference system. The new Silicon Equivalency (SiEQ algorithm expresses the amounts of major and minor alloying elements in the aluminum melts through an 'equivalent' amount of silicon. Such a system could be used to calculate several thermo-physical and solidification characteristics of multi component as cast aluminum alloys. This lends the model the ability to make predictions of solidification characteristics of cast parts, where cooling rates are slow and the solidification process has to be known in great detail in order to avoid problems in the casting. This work demonstrates how the SiEQ algorithm can be used to calculate characteristic solidification temperatures of the multi-component hypoeutectic Al-Si-Cu alloys as well as their latent heats. SA statistical analysis of the results obtained for a wide range of alloy chemical compositions shows a very good correlation with the experimental data and the SiEQ calculations.

  20. Influencia del cobre en la transformación de fase de la aleación Zn - 22 % p Al, durante la homogenización

    OpenAIRE

    Rangel Lara, S.; Bernal, J. L.; Ita de la Torre, A. de

    2011-01-01

    Las aleaciones fueron producidas por fundición y enfriadas en aire quieto a temperatura ambiente, la microestructura dendrítica fue analizada en un trabajo anterior [1]. Muestras de las aleaciones obtenidas fueron sometidas a un tratamiento de homogenización a 375 °C por 120 horas, se observó la modificación de la microestructura a 60, 100 y 120 horas en las aleaciones Zn - 22 % p Al y Zn - 22 % p Al - 2 % p Cu. Las fases presentes en las aleaciones se identificaron por microscopia óptica. Se...

  1. Mechanické vlastnosti slitiny AlSi9Cu3 zpracovaného technologií SLM

    OpenAIRE

    Koutný, Filip

    2017-01-01

    Tato bakalářská práce se zabývá porovnáním mechanických vlastností hliníkové slitiny AlSi9Cu3 v odlitém stavu se stavem po zpracování technologií selective laser melting (SLM). Rešeršní část práce pojednává o problematice hliníkových slitin, především o jejich rozdělení, mechanických vlastnostech, tepelné úpravě a zpracování technologií SLM. V diskuzi je řešen návrh optimálního rozsahu procesních parametrů SLM tisku a jsou porovnány mechanické vlastnosti konvenčně odlité slitiny AlSi9Cu3 se s...

  2. Effect of Low Cu Amounts and Pre-Deformation on the Precipitation in Al-Mg-Si Alloys

    Science.gov (United States)

    Saito, Takeshi; Muraishi, Shinji; Marioara, Calin D.; Holmestad, Randi

    Transmission electron microscopy (TEM) studies were performed on two Al-Mg-Si alloys with low Cu additions (0.01 and 0.10 wt%) in order to investigate the effect of Cu and 10% pre-deformation on precipitate microstructure and its connection to mechanical properties. After 300 minutes aging at 190°C, fine microstructures associated with high hardness were observed in the alloy with 0.10% Cu. Pre-deformation led to heterogeneous distributions of precipitates along dislocations, causing microstructure coarsening. This effect was less pronounced in the alloy with the higher Cu amount.

  3. Influence of Lanthanum on Solidification, Microstructure, and Mechanical Properties of Eutectic Al-Si Piston Alloy

    Science.gov (United States)

    Ahmad, R.; Asmael, M. B. A.

    2016-07-01

    The effects of Lanthanum (La) concentration on the solidification parameters of the α-Al, Al-Si, and Al-Cu phases and on the microstructure, tensile, and hardness properties of eutectic Al-Si-Cu-Mg alloy were systematically investigated. The solidification parameters were examined using computer-aided cooling curve thermal analysis (CA-CCTA). The cooling curve and microstructure analysis showed that La altered the Si structure. The nucleation and growth temperatures of eutectic Si decreased when 0.3 wt.% La was added, and a high depression temperature was obtained with 1.0 wt.% La. High amounts of La considerably modified the Si structure and decreased the area and aspect ratio by 69.9 and 51%, respectively. The thermal analysis result recorded a faster freezing time with the La addition and a 36% alteration in the secondary dendrite arm spacing. Two secondary or ternary La-rich intermetallic phases were formed with needle- and plate-like structures. Furthermore, the mechanical properties were investigated by hardness and tensile tests with different La concentrations. The addition of small amounts of La (0.1 wt.%) significantly improved the ultimate tensile strength and quality index of the Al-Si-Cu-Mg alloy. In addition, the hardness value of Al-11Si-Cu increased by 7-8% with the increasing amount of La added.

  4. Heat treatment of the EN AC-AlSi9Cu3(Fe alloy

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2010-04-01

    Full Text Available Silumins are widely used in automotive, aviation and shipbuilding industries; as having specific gravity nearly three times lower than specific gravity of cast iron the silumins can be characterized by high mechanical properties. Additionally, they feature good casting properties, good machinability and good thermal conductivity. i.e. properties as required for machinery components operating in high temperatures and at considerable loads. Mechanical properties of the silumins can be upgraded, implementing suitably selected heat treatment. In the paper is presented an effect of modification and heat treatment processes on mechanical properties of the EN AC-AlSi9Cu3(Fe alloy. Investigated alloy has undergone typical processes of modification and refining, and next heat treatment. Temperature range of the heat treatment operations was determined on base of curves from the ATD method. Obtained results concern registered melting and solidification curves from the ATD method and strength tests. On base of the performed tests one has determined range of the heat treatment parameters which would assure obtainment of the best possible mechanical properties of the EN AC-AlSi9Cu3(Fe alloy.

  5. Effect of Zr on microstructures and mechanical properties of an Al-Mg-Si-Cu-Cr alloy prepared by low frequency electromagnetic casting

    Energy Technology Data Exchange (ETDEWEB)

    Meng, Yi, E-mail: yimonmy@sina.com; Cui, Jianzhong; Zhao, Zhihao; He, Lizi

    2014-06-01

    The Al-1.6Mg-1.2Si-1.1Cu-0.15Cr (all in wt. %) alloys with and without Zr addition prepared by low frequency electromagnetic casting process were investigated by using the optical microscope, scanning electron microscope and transmission electron microscope equipped with energy dispersive analytical X-ray. The effects of Al{sub 3}Zr phases on the microstructures and mechanical properties during solidification, homogenization, hot extrusion and solid solution were studied. The results show that Al{sub 3}Zr phases reduce the grain size by ∼ 29% and promote the formation of an equiaxed grain structure during solidification. Numerous spherical Al{sub 3}Zr dispersoids with 35–60 nm in diameters precipitate during homogenization, and these fine dispersoids change little during subsequent hot extrusion and solid solution. Adding 0.15 wt. % Zr results in no recrystallization after hot extrusion and partial recrystallization after solid solution, while the recrystallized grain size is 400–550 μm in extrusion direction in the Zr-free alloy. In addition, adding 0.15 wt. % Zr can obviously promote Q′ phase precipitation, while the β″ phases are predominant in the alloy without Zr. Adding 0.15 wt. % Zr, the ultimate tensile strength of the T6 treated alloy increases by 45 MPa, while the elongation remains about 16.7%. - Highlights: • Minor Zr can refine as-cast grains of the LFEC Al-Mg-Si-Cu-Cr alloy. • L1{sub 2} Al{sub 3}Zr phases with 35–60 nm in diameter precipitate during homogenization. • L1{sub 2} and DO{sub 22} Al{sub 3}Zr phases result in partial recrystallization after solid solution. • Minor Zr can promote the precipitation of Q′ phases. • Mechanical properties of Al-Mg-Si-Cu-Cr-Zr alloy are higher than those of AA7005.

  6. Effect of Zr on microstructures and mechanical properties of an Al-Mg-Si-Cu-Cr alloy prepared by low frequency electromagnetic casting

    International Nuclear Information System (INIS)

    Meng, Yi; Cui, Jianzhong; Zhao, Zhihao; He, Lizi

    2014-01-01

    The Al-1.6Mg-1.2Si-1.1Cu-0.15Cr (all in wt. %) alloys with and without Zr addition prepared by low frequency electromagnetic casting process were investigated by using the optical microscope, scanning electron microscope and transmission electron microscope equipped with energy dispersive analytical X-ray. The effects of Al 3 Zr phases on the microstructures and mechanical properties during solidification, homogenization, hot extrusion and solid solution were studied. The results show that Al 3 Zr phases reduce the grain size by ∼ 29% and promote the formation of an equiaxed grain structure during solidification. Numerous spherical Al 3 Zr dispersoids with 35–60 nm in diameters precipitate during homogenization, and these fine dispersoids change little during subsequent hot extrusion and solid solution. Adding 0.15 wt. % Zr results in no recrystallization after hot extrusion and partial recrystallization after solid solution, while the recrystallized grain size is 400–550 μm in extrusion direction in the Zr-free alloy. In addition, adding 0.15 wt. % Zr can obviously promote Q′ phase precipitation, while the β″ phases are predominant in the alloy without Zr. Adding 0.15 wt. % Zr, the ultimate tensile strength of the T6 treated alloy increases by 45 MPa, while the elongation remains about 16.7%. - Highlights: • Minor Zr can refine as-cast grains of the LFEC Al-Mg-Si-Cu-Cr alloy. • L1 2 Al 3 Zr phases with 35–60 nm in diameter precipitate during homogenization. • L1 2 and DO 22 Al 3 Zr phases result in partial recrystallization after solid solution. • Minor Zr can promote the precipitation of Q′ phases. • Mechanical properties of Al-Mg-Si-Cu-Cr-Zr alloy are higher than those of AA7005

  7. Ternary systems Sr-{Ni,Cu}-Si: Phase equilibria and crystal structure of ternary phases

    International Nuclear Information System (INIS)

    Nasir, Navida; Melnychenko-Koblyuk, Nataliya; Grytsiv, Andriy; Rogl, Peter; Giester, Gerald; Wosik, Jaroslaw; Nauer, Gerhard E.

    2010-01-01

    Phase relations were established in the Sr-poor part of the ternary systems Sr-Ni-Si (900 deg. C) and Sr-Cu-Si (800 deg. C) by light optical microscopy, electron probe microanalysis and X-ray diffraction on as cast and annealed alloys. Two new ternary compounds SrNiSi 3 (BaNiSn 3 -type) and SrNi 9-x Si 4+x (own-type) were found in the Sr-Ni-Si system along with previously reported Sr(Ni x Si 1-x ) 2 (AlB 2 -type). The crystal structure of SrNi 9-x Si 4+x (own-type, x=2.7, a=0.78998(3), c=1.1337(2) nm; space group P4/nbm) was determined from X-ray single crystal counter to be a low symmetry derivative of the cubic, parent NaZn 13 -type. At higher Si-content X-ray Rietveld refinements reveal the formation of a vacant site (□) corresponding to a formula SrNi 5.5 Si 6.5 □ 1.0 . Phase equilibria in the Sr-Cu-Si system are characterized by the compounds SrCu 2-x Si 2+x (ThCr 2 Si 2 -type), Sr(Cu x Si 1-x ) 2 (AlB 2 -type), SrCu 9-x Si 4+x (0≤x≤1.0; CeNi 8.5 Si 4.5 -type) and SrCu 13-x Si x (4≤x≤1.8; NaZn 13 -type). The latter two structure types appear within a continuous solid solution. Neither a type-I nor a type-IX clathrate compound was encountered in the Sr-{Cu,Ni}-Si systems. Structural details are furthermore given for about 14 new ternary compounds from related alloy systems with Ba. - Graphical abstract: The crystal structure of SrNi 9-x Si 4+x (own-type, x=2.7, a=0.78998(3), c=1.1337(2) nm; space group P4/nbm) was determined from X-ray single crystal counter to be a low symmetry derivative of the cubic, parent NaZn 13 -type and is related to CeNi 8.5 Si 4.5 -type.

  8. Effect of the Heat Treatment on the Mechanical Property and Corrosion Resistance of CU - 7Al - 2.5Si Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Syung-Yul; Won, Jong-Pil; Park, Dong-Hyun; Moon, Kyung-Man; Lee, Myeong-Hoon; Jeong, Jin-A [Korea Maritime and Ocean Univ., Busan (Korea, Republic of); Baek, Tae-Sil [Pohang College, Pohang (Korea, Republic of)

    2014-02-15

    Recently, the fuel oil of diesel engines of marine ships has been increasingly changed to heavy oil of low quality as the oil price is getting higher and higher. Therefore, the spiral gear attached at the motor of the oil purifier which plays an important role to purify the heavy oil is also easy to expose at severe environmental condition due to the purification of the heavy oil in higher temperature. Thus, the material of the spiral gear requires a better mechanical strength, wear and corrosion resistance. In this study, the heat treatment(tempering) with various holding time at temperature of 500 .deg. C was carried out to the alloy of Cu-7Al-2.5Si as centrifugal casting, and the properties of both hardness and corrosion resistance with and without heat treatment were investigated with observation of the microstructure and with electrochemical methods, such as measurement of corrosion potential, cathodic and anodic polarization curves, cyclic voltammogram, and a.c. impedance. in natural seawater solution. The α, β and γ{sub 2} phases were observed in the material in spite of no heat treatment due to quenching effect of a spin mold. However, their phases, that is, β and γ{sub 2} phases decreased gradually with increasing the holding time at a constant temperature of 500 .deg. C. The hardness more or less decreased with heat treatment, however its corrosion resistance was improved with the heat treatment. Furthermore, the longer holding time, the better corrosion resistance. In addition, when the holding time was 48hrs, its corrosion current density showed the lowest value. The pattern of corroded surface was nearly similar to that of the pitting corrosion, and this morphology was greatly observed in the case of no heat treatment. It is considered that γ{sub 2} phase at the grain boundary was corroded preferentially as an anode. However, the pattern of general corrosion exhibited increasingly due to decreasing the γ{sub 2} phase with heat treatment

  9. Desarrollo de aleaciones multifuncionales con base titanio

    OpenAIRE

    Pareja, Ramiro

    2007-01-01

    El Laboratorio de Materiales Nano-estructurados y Multifuncionales del Departamento de Física de la Universidad Carlos III de Madrid se dedica al desarrollo, procesado y caracterización de aleaciones con propiedades mejores que las preparadas por métodos convencionales. La mejora de las propiedades se consigue produciendo las aleaciones con un tamaño de grano nanométrico o ultrafino, o introduciendo una dispersión de nano-partículas de óxido en la matriz. El grupo está interesado en algún tip...

  10. The effects of Cu addition on the microstructure and thermal stability of an Al-Mg-Si alloy

    International Nuclear Information System (INIS)

    Man, Jin; Jing, Li; Jie, Shao Guang

    2007-01-01

    The effects of Cu addition on the microstructure and thermal stability of 6082 Al-Mg-Si alloys were investigated. The results show the Q' precipitates are formed when aged at 170 o C for 4 h in 6082 alloy with 0.6% Cu addition. The hardness value of the alloy with 0.6% Cu is always distinctly higher than that of the alloy without Cu during isothermal treatment at 250 o C. Based on the TEM and three-dimensional atom probe (3DAP) results, the thermal stability of the 6082 alloys with Cu addition is discussed with respect to the distribution of Cu

  11. Validation and uncertainty estimation of fast neutron activation analysis method for Cu, Fe, Al, Si elements in sediment samples

    International Nuclear Information System (INIS)

    Sunardi; Samin Prihatin

    2010-01-01

    Validation and uncertainty estimation of Fast Neutron Activation Analysis (FNAA) method for Cu, Fe, Al, Si elements in sediment samples has been conduced. The aim of the research is to confirm whether FNAA method is still matches to ISO/lEC 17025-2005 standard. The research covered the verification, performance, validation of FNM and uncertainty estimation. Standard of SRM 8704 and sediments were weighted for certain weight and irradiated with 14 MeV fast neutron and then counted using gamma spectrometry. The result of validation method for Cu, Fe, Al, Si element showed that the accuracy were in the range of 95.89-98.68 %, while the precision were in the range 1.13-2.29 %. The result of uncertainty estimation for Cu, Fe, Al, and Si were 2.67, 1.46, 1.71 and 1.20 % respectively. From this data, it can be concluded that the FNM method is still reliable and valid for element contents analysis in samples, because the accuracy is up to 95 % and the precision is under 5 %, while the uncertainty are relatively small and suitable for the range 95 % level of confidence where the uncertainty maximum is 5 %. (author)

  12. The sequence of intermetallic formation and solidification pathway of an Al–13Mg–7Si–2Cu in-situ composite

    Energy Technology Data Exchange (ETDEWEB)

    Farahany, Saeed, E-mail: saeedfarahany@gmail.com [Department of Materials, Manufacturing and Industrial Engineering, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia (UTM), 81310 Johor Bahru (Malaysia); Nordin, Nur Azmah; Ourdjini, Ali; Abu Bakar, TutyAsma; Hamzah, Esah; Idris, Mohd Hasbullah [Department of Materials, Manufacturing and Industrial Engineering, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia (UTM), 81310 Johor Bahru (Malaysia); Hekmat-Ardakan, Alireza [École Polytechnique de Montréal, Dép. de Génie Chimique, P.O. Box 6079, Centre-ville, Montreal, Quebec H3C 3A7 (Canada)

    2014-12-15

    The phase transformation sequence and solidification behaviour of an Al–13Mg–7Si–2Cu in-situ composite was examined using a combination of computer-aided cooling curve thermal analysis and interrupted quenching techniques. Five different phases were identified by analysing the derivative cooling curves, the X-ray diffraction profile, optical and scanning electron microscopy images and the corresponding energy dispersive spectroscopy. It has been found that the solidification of this alloy begins with primary Mg{sub 2}Si precipitation and continues with the formation of eutectic Al–Mg{sub 2}Si, followed by Al{sub 5}FeSi and simultaneous precipitation of Al{sub 5}Cu{sub 2}Mg{sub 8}Si{sub 6} and Al{sub 2}Cu complex intermetallic phases. The formation of the last three intermetallic compounds changes the solidification behaviour of these composites remarkably due to their complex eutectic formation reactions. The solidification of the alloy, calculated using the Factsage thermochemical analysis software, has demonstrated a good agreement with the experiments in terms of compound prediction, their weight fractions and reaction temperatures. - Highlights: • Solidification path of a commercial Al-13Mg-7Si-2Cu composite was characterized. • Five different phases were identified and then confirmed with EDS and XRD results. • Mg{sub 2}Si, Al-Mg{sub 2}Si,Al{sub 5}FeSi (β),Al{sub 5}Cu{sub 2}Mg{sub 8}Si{sub 6} (Q) and Al{sub 2}Cu(θ) precipitated respectively. • Solidification was predicted using the Factsage thermochemical analysis software.

  13. Growth Structure and Properties of Gradient Nanocrystalline Coatings of the Ti-Al-Si-Cu-N System

    Science.gov (United States)

    Ovchinnikov, S. V.; Pinzhin, Yu. P.

    2016-10-01

    Methods of electron microprobe analysis, X-ray structure analysis and electron microscopy were used to study the element composition and features of the structure-phase, elastic stress state of nanocrystalline coatings of the Ti- Al- Si- Cu- N system with gradient of copper concentration across their thickness. The authors established the effects of element composition modification, non-monotonous behavior of the lattice constant of alloyed nitride and rise in the bending-torsion value of the crystalline lattice in individual nanocrystals to values of around 400 degrees/μm with increase in copper concentration, whereas the sizes of alloyed nitride crystals remained practically unchanged. Mechanical (hardness), adhesion and tribological properties of coatings were examined. Comparative analysis demonstrates higher values of adhesion characteristics in the case of gradient coatings of the Ti- Al- Si- Cu- N system than in the case of single-layer (with constant element concentration) analogues.

  14. Use of thermodynamic calculation to predict the effect of Si on the ageing behavior of Al-Mg-Si-Cu alloys

    International Nuclear Information System (INIS)

    Ji, Yanli; Zhong, Hao; Hu, Ping; Guo, Fuan

    2011-01-01

    Research highlights: → Thermodynamic calculation can predict the ageing behavior of 6xxx alloys. → The hardness level of the alloys depends on the Si content in as-quenched matrix. → The precipitation strengthening effect depends on the Mg 2 Si level of the alloys. -- Abstract: Thermodynamic calculation was employed to predict the influence of Si content on the ageing behavior of Al-Mg-Si-Cu alloys. In addition, experiments were carried out to verify the predictions. The results show that thermodynamic calculation can predict the effect of Si content on the ageing behavior of the studied alloys. This study further proposes that the hardness level of alloys during ageing is directly related to the Si content in the as-quenched supersaturated solution, while the precipitation strengthening effect is directly related to the Mg 2 Si level of the alloys.

  15. Development of an efficient grain refiner for Al-7Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kori, S.A.; Murty, B.S.; Chakraborty, M. [Indian Inst. of Technol., Kharagpur (India). Dept. of Metall. and Mater. Eng.

    2000-03-15

    The response of Al-7Si alloy towards grain refinement by Al-Ti-B master alloys (with different Ti-B ratios) at different addition levels has been studied in detail. The results indicate that high B-containing master alloys are powerful grain refiners when compared to conventional grain refiners like Al-5Ti-lB master alloys. In the present study, indigenously developed master alloys have been used for the grain refinement of alloys Al-7Si and LM-25. Significant improvements in mechanical properties have been obtained with a combination of grain refiner and Sr as modifier. (orig.)

  16. Effects of Heat Treatment on the Microstructures and High Temperature Mechanical Properties of Hypereutectic Al-14Si-Cu-Mg Alloy Manufactured by Liquid Phase Sintering Process

    Science.gov (United States)

    Heo, Joon-Young; Gwon, Jin-Han; Park, Jong-Kwan; Lee, Kee-Ahn

    2018-05-01

    Hypereutectic Al-Si alloy is an aluminum alloy containing at least 12.6 wt.% Si. It is necessary to evenly control the primary Si particle size and distribution in hypereutectic Al-Si alloy. In order to achieve this, there have been attempts to manufacture hypereutectic Al-Si alloy through a liquid phase sintering. This study investigated the microstructures and high temperature mechanical properties of hypereutectic Al-14Si-Cu-Mg alloy manufactured by liquid phase sintering process and changes in them after T6 heat treatment. Microstructural observation identified large amounts of small primary Si particles evenly distributed in the matrix, and small amounts of various precipitation phases were found in grain interiors and grain boundaries. After T6 heat treatment, the primary Si particle size and shape did not change significantly, but the size and distribution of CuAl2 ( θ) and AlCuMgSi ( Q) changed. Hardness tests measured 97.36 HV after sintering and 142.5 HV after heat treatment. Compression tests were performed from room temperature to 300 °C. The results represented that yield strength was greater after heat treatment (RT 300 °C: 351 93 MPa) than after sintering (RT 300 °C: 210 89 MPa). Fracture surface analysis identified cracks developing mostly along the interface between the primary Si particles and the matrix with some differences among temperature conditions. In addition, brittle fracture mode was found after T6 heat treatment.

  17. The Mechanical Properties of AlSi17Cu5 Cast Alloy after Overheating and Modification of CuP Master Alloy

    Directory of Open Access Journals (Sweden)

    Piątkowski J.

    2013-09-01

    Full Text Available The paper presents the results of studies on the effect of the AlSi17Cu5 alloy overheating to atemperature of 920°C and modification with phosphorus (CuP10 on the resultingmechanical (HB, Rm, R0.2 and plastic (A5 and Z properties. It has been shown that, so-called, "timethermal treatment" (TTT of an alloy in the liquid state, consisting inoverheating the metal to about 250°C above Tliq,holding at this temperature by 30 minutes improvesthe mechanical properties. It has also been found that overheating of alloy above Tliq.enhances the process of modification, resulting in the formation of fine-grain structure. The primary silicon crystals uniformly distributed in the eutectic and characteristics ofthe α(Al solution supersaturated with alloying elements present in the starting alloy composition (Cu, Fe provide not only an increase of strength at ambient temperature but also at elevated temperature (250°C.

  18. Investigations on Mechanical Behaviour of Micro Graphite Particulates Reinforced Al-7Si Alloy Composites

    Science.gov (United States)

    Nagaraj, N.; Mahendra, K. V.; Nagaral, Madeva

    2018-02-01

    Micro particulates reinforced metal matrix composites are finding wide range of applications in automotive and sports equipment manufacturing industries. In the present study, an attempt has been made to develop Al-7Si-micro graphite particulates reinforced composites by using liquid melt method. 3 and 6 wt. % of micro graphite particulates were added to the Al-7Si base matrix. Microstructural characterization was done by using scanning electron microscope and energy dispersive spectroscope. Mechanical behaviour of Al-7Si-3 and 6 wt. % composites were evaluated as per ASTM standards. Scanning electron micrographs revealed the uniform distribution of micro graphite particulates in the Al-7Si alloy matrix. EDS analysis confirmed the presence of B and C elements in graphite reinforced composites. Further, it was noted that ultimate tensile and yield strength of Al-7Si alloy increased with the addition of 3 and 6wt. % of graphite particulates. Hardness of graphite reinforced composites was lesser than the base matrix.

  19. Electrochemical corrosion behaviour of Mg-Al alloys with thermal spray Al/SiCp composite coatings; Comportamiento a la corrosion electroquimica de aleaciones MgAl con recubrimientos de materiales compuestos Al/SiCp mediante proyeccion termica

    Energy Technology Data Exchange (ETDEWEB)

    Pardo, A.; Feliu Jr, S.; Merino, M. C.; Mohedano, M.; Casajus, P.; Arrabal, R.

    2010-07-01

    The corrosion protection of Mg-Al alloys by flame thermal spraying of Al/SiCp composite coatings was evaluated by electrochemical impedance spectroscopy in 3.5 wt.% NaCl solution. The volume fraction of SiC particles (SiCp) varied between 5 and 30%. The as-sprayed Al/SiCp composite coatings revealed a high number of micro-channels, largely in the vicinity of the SiC particles, that facilitated the penetration of the electrolyte and the subsequent galvanic corrosion of the magnesium substrates. The application of a cold-pressing post-treatment reduced the degree of porosity of the coatings and improved the bonding at the coating/substrate and Al/SiC interfaces. This resulted in improved corrosion resistance of the coated specimens. The effectiveness of the coatings slightly decreased with the addition of 5-30 vol.% SiCp compared with the un reinforced thermal spray aluminium coatings. (Author) 31 refs.

  20. Accelerated age hardening by plastic deformation in Al-Cu with minor additions of Si and Ge

    International Nuclear Information System (INIS)

    Victoria Castro Riglos, M.; Taquire de la Cruz, M.; Tolley, Alfredo

    2011-01-01

    An extremely fast hardening response with no reduction in peak hardness was obtained in Al-Cu with minor additions of Si and Ge by 8% plastic deformation before artificial aging. The mechanism for the accelerated hardening was determined by detailed characterization with transmission electron microscopy. Plastic deformation was found to enhance the nucleation rate of Si-Ge precipitates, resulting in a higher volume density. Such precipitates catalyzed the formation of θ' precipitates that are responsible for hardening.

  1. MICROSTRUCTURAL ANALYSIS OF Al-Mg-Si-Zn ALLOY

    Directory of Open Access Journals (Sweden)

    SERGIO VALADEZ

    2010-01-01

    Full Text Available En un esfuerzo por desarrollar una nueva aleación con aplicación estructural, se ha desarrollado una aleación base Aluminio aleada con magnesio, silicio y zinc. La investigación pretende correlacionar la microestructura y con el tratamiento térmico. La aleación AlMgSiZn, fue elegida para ese propósito debido a la presencia de precipitados tanto en la matriz del aAl, como en los límites de grano, los cuales permiten una excelente relación entre la dureza y la resistencia mecánica. En lo que respecta a la microestructura, esta fue caracterizada bajo condición de colada y después de ser tratada térmicamente por envejecimiento. Este tratamiento fue realizado en dos etapas, la primera a 450ºC durante 3 horas que corresponde al tratamiento de homogeneización: y la segunda al proceso de envejecimiento artificial llevado a cabo a 160ºC durante 1hr. Los resultados indican la presencia de dendritas de aAl, además un eutéctico binario y partículas de Mg7Zn3 adentro de las regiones interdendríticas. El eutéctico y las partículas fueron modificados por el tratamiento de envejecido. Las observaciones realizadas con el microscopio electrónico de transmisión en especímenes con y sin tratamientos térmicos, demostraron una distribución uniforme de precipitados con diversas morfologías, tales como cúbico, esférico y plaqueta: para la matriz de aAl, los cuales no fueron detectados durante las observaciones en el microscopio electrónico de barrido.

  2. Al-Si/Al2O3 in situ composite prepared by displacement reaction of CuO/Al system

    Directory of Open Access Journals (Sweden)

    Zhang Jing

    2010-02-01

    Full Text Available Al2O3 particle-reinforced ZL109 composite was prepared by in situ reaction between CuO and Al. The microstructure was observed by means of OM, SEM and TEM. The Al2O3 particles in sub-micron sizes distribute uniformly in the matrix, and the Cu displaced from the in situ reaction forms net-like alloy phases with other alloy elements. The hardness and the tensile strength of the composites at room temperature have a slight increase as compared to that of the matrix. However, the tensile strength at 350 ℃ has reached 90.23 MPa, or 16.92 MPa higher than that of the matrix. The mechanism of the reaction in the CuO/Al system was studied by using of differential scanning calorimetry(DSC and thermodynamic calculation. The reaction between CuO and Al involves two steps. First, CuO reacts with Al to form Cu2O and Al2O3 at the melting temperature of the matrix alloy, and second, Cu2O reacts with Al to form Cu and Al2O3 at a higher temperature. At ZL109 casting temperature of 750–780 ℃, the second step can also take place because of the effect of exothermic reaction of the first step.

  3. Conventional and inverse magnetocaloric effect in Pr2CuSi3 and Gd2CuSi3 compounds

    International Nuclear Information System (INIS)

    Wang, Fang; Yuan, Feng-ying; Wang, Jin-zhi; Feng, Tang-fu; Hu, Guo-qi

    2014-01-01

    Highlights: • Two phase transitions in a narrow temperature range were observed and studied. • Both typical and inverse magnetocaloric effect were observed and discussed. • The inverse magnetocaloric effect was attributed to the spin-glass behavior. - Abstract: Magnetic properties and magnetocaloric effect (MCE) in Pr 2 CuSi 3 and Gd 2 CuSi 3 compounds were investigated systematically. Both Pr 2 CuSi 3 and Gd 2 CuSi 3 compounds experienced two phase transitions in a relatively narrow temperature range: first a paramagnet (PM)–ferromagnet (FM) second-order phase transition at 12 and 26 K and then a FM–spin glass (SG) transition at 6 K and 7.5 K, respectively. The magnetic entropy change (ΔS M ) was calculated based on Maxwell relation using the collected magnetization data. The maximum of ΔS M for Pr 2 CuSi 3 and Gd 2 CuSi 3 compounds was 7.6 and 5 J kg −1 K −1 , respectively, at the applied filed change of 0–5 T. The shape of the temperature dependence of ΔS M (ΔS M –T) curve was obviously different from that of the conventional magnetic materials undergoing only one typical phase transition. In the left half part of ΔS M –T curve, ΔS M is not very sensitive to the applied field and they tend to intersect with the decrease of temperature. Both typical conventional and inverse MCE behavior were observed in Gd 2 CuSi 3 , which would be originated from the two transition features at the low temperatures

  4. The influence of remelting on the properties of AlSi6Cu4 alloy modified by antimony

    Directory of Open Access Journals (Sweden)

    D. Medlen

    2012-01-01

    Full Text Available The paper deals with the problem of multiple remelting influence on AlSi6Cu4 alloy modified by antimony on chosen mechanical characteristics, microstructure and gas content. This foundry alloy is used mostly in automotive industry. Foundry Aluminum-Silicon alloys are also used in number of industrial weight sensitive applications because of their low weight and very good castability and good mechanical properties. Modifiers are usually added to molten aluminum-silicon alloys to refine the eutectic phase particle shape and improve the mechanical properties of the final cast products and Al-Si alloys cast properties.

  5. Propiedades mecánicas y mecanismos de deformación en aleaciones del sistemas Fe-xMn-3,2Al-0,2C (12 ≤ x ≤ 43

    Directory of Open Access Journals (Sweden)

    Rodríguez, V. F.

    1998-05-01

    Full Text Available Microstructure and mechanical properties of Fe-xMn-3,2Al-0,23C alloys with 12 ≤ x ≤ 43 (mass % at 77 and 290 K have been studied to determine the mechanisms controlling plastic deformation. Austenitic alloys (Mn ≥ 22 show an increase of elongation to failure with decreasing temperature of testing (inverse ductility. This behavior has been related to formation of deformation twins, which is favored at 77 K. Alloys with manganese content lower than 17 % present a two-phase microstructure (α' + γ. The martensite volume fraction increases as the manganese content decreases. These alloys show a loss of ductility, especially at 77 K. In contrast to asutenitic alloys, this different mechanical behavior has been associated with a TRIP mechanism (transformationinduced plasticity.

    Se han estudiado la microestructura y las propiedades mecánicas a 77 y 290 K de una serie de aleaciones Fe-xMn-3,2Al-0,23C con 12 ≤ x ≤ 43 (% en masa con objeto de determinar los mecanismos que controlan la deformación plástica. Se ha comprobado que, en las aleaciones con estructura austenítica (Mn ≥ 22, el alargamiento a rotura aumenta al disminuir la temperatura de ensayo (ductilidad inversa. Este comportamiento se ha relacionado con un proceso de deformación por maclaje favorecido a 77 K. Las aleaciones con contenidos de manganeso < 17 % presentan una estructura bifásica (α' + γ, siendo mayor la fracción de volumen de martensita a medida que disminuye la concentración de manganeso. Estas aleaciones presentan una disminución del alargamiento a rotura especialmente a 77 K. El diferente comportamiento mecánico con respecto al de las aleaciones austeníticas se asocia a un proceso de transformación a martensita inducida por deformación (TRIP.

  6. Multishelled Si@Cu Microparticles Supported on 3D Cu Current Collectors for Stable and Binder-free Anodes of Lithium-Ion Batteries.

    Science.gov (United States)

    Zhang, Zailei; Wang, Zhong Lin; Lu, Xianmao

    2018-04-24

    Silicon has proved to be a promising anode material of high-specific capacity for the next-generation lithium ion batteries (LIBs). However, during repeated discharge/charge cycles, Si-based electrodes, especially those in microscale size, pulverize and lose electrical contact with the current collectors due to large volume expansion. Here, we introduce a general method to synthesize Cu@M (M = Si, Al, C, SiO 2 , Si 3 N 4 , Ag, Ti, Ta, SnIn 2 O 5 , Au, V, Nb, W, Mg, Fe, Ni, Sn, ZnO, TiN, Al 2 O 3 , HfO 2 , and TiO 2 ) core-shell nanowire arrays on Cu substrates. The resulting Cu@Si nanowire arrays were employed as LIB anodes that can be reused via HCl etching and H 2 -reduction. Multishelled Cu@Si@Cu microparticles supported on 3D Cu current collectors were further prepared as stable and binder-free LIB anodes. This 3D Cu@Si@Cu structure allows the interior conductive Cu network to effectively accommodate the volume expansion of the electrode and facilitates the contact between the Cu@Si@Cu particles and the current collectors during the repeated insertion/extraction of lithium ions. As a result, the 3D Cu@Si@Cu microparticles at a high Si-loading of 1.08 mg/cm 2 showed a capacity retention of 81% after 200 cycles. In addition, charging tests of 3D Cu@Si@Cu-LiFePO 4 full cells by a triboelectric nanogenerator with a pulsed current demonstrated that LIBs with silicon anodes can effectively store energy delivered by mechanical energy harvesters.

  7. Effect of Copper on Corrosion of Forged AlSi1MgMn Automotive Suspension Components

    Science.gov (United States)

    Koktas, Serhan; Gokcil, Emre; Akdi, Seracettin; Birol, Yucel

    2017-09-01

    Recently, modifications in the alloy composition and the manufacturing process cycle were proposed to achieve a more uniform structure with no evidence of coarse grains across the section of the AlSi1MgMn alloys. Cu was added to the AlSi1MgMn alloy to improve its age hardening capacity without a separate solution heat treatment. However, Cu addition degrades the corrosion resistance of this alloy due to the formation of Al-Cu precipitates along the grain boundaries that are cathodic with respect to the aluminum matrix and thus encourage intergranular corrosion. The present work was undertaken to identify the impact of Cu addition on the corrosion properties of AlSi1MgMn alloys with different Cu contents. A series of AlSi1MgMn alloys with 0.06-0.89 wt.% Cu were tested in order to identify an optimum level of Cu addition.

  8. Mecanismos de desgaste en refractarios de colada continua asociados al efecto Marangoni

    Directory of Open Access Journals (Sweden)

    Brandaleze, E.

    2005-12-01

    Full Text Available Nozzle wear during continuous casting process is caused by physical and chemical reasons and also by refractory quality. A post mortem study on a sample of Al2O3 - graphite nozzle with a ZrO2 insert allows to identify the present wear mechanisms. Different cyclic stages are carried out due to recurrent changes of interfacial tension and fluid convection. When the surface tension promote the refractory wetting by the steel, graphite of the nozzle surface is lost. Then, grains of ZrO2 and of Al2O3 are dissolved by slag contact. This type of wear is associated with the Marangoni effect. Light and electronic microscopy was used to observe the refractory structure and by a cathodoluminiscence technique phases transformations under process conditions are determined.

    Las buzas sumergidas se erosionan durante el proceso de la colada continua, debido a causas físicas, químicas y a la calidad del refractario. El estudio post mortem de una buza de Al2O3 -grafito con inserto de ZrO2 permite identificar los mecanismos de desgaste presentes, que ocurren por etapas debido a cambios cíclicos de tensión interfacial y convección de fluidos. Cuando la tensión superficial favorece la mojabilidad del refractario por el acero, la buza pierde grafito de la superficie. Luego, los granos de ZrO2 y de Al2O3 se disuelven al ser mojados por la escoria. Este desgaste está asociado al efecto Marangoni. Se observa la microestructura mediante microscopía óptica y electrónica y, por catodoluminiscencia, se determinan las transformaciones de fases ocurridas en condiciones de proceso.

  9. Interdiffusion studies on high-Tc superconducting YBa2Cu3O7-δ thin films on Si(111) with a NiSi2/ZrO2 buffer layer

    DEFF Research Database (Denmark)

    Aarnink, W.A.M.; Blank, D.H.A.; Adelerhof, D.J.

    1991-01-01

    Interdiffusion studies on high-T(c) superconducting YBa2Cu3O7-delta thin films with thickness in the range of 2000-3000 angstrom, on a Si(111) substrate with a buffer layer have been performed. The buffer layer consists of a 400 angstrom thick epitaxial NiSi2 layer covered with 1200 angstrom...... of polycrystalline ZrO2. YBa2Cu3O7-delta films were prepared using laser ablation. The YBa2Cu3O7-delta films on the Si/NiSi2/ZrO2 substrates are of good quality; their critical temperatures T(c,zero) and T(c,onset) have typical values of 85 and 89 K, respectively. The critical current density j(c) at 77 K equaled 4...... x 10(4) A/cm2. With X-ray analysis (XRD), only c-axis orientation has been observed. The interdiffusion studies, using Rutherford backscattering spectrometry (RBS) and scanning Auger microscopy (SAM) show that the ZrO2 buffer layer prevents severe Si diffusion to the YBa2Cu3O7-delta layer, the Si...

  10. Synthesis, microstructure and magnetic properties of Fe{sub 3}Si{sub 0.7}Al{sub 0.3}@SiO{sub 2} core–shell particles and Fe{sub 3}Si/Al{sub 2}O{sub 3} soft magnetic composite core

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jian, E-mail: snove418562@163.com [The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, Hubei 430081 (China); Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, Hubei 430081 (China); Fan, Xi’an, E-mail: groupfxa@163.com [The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, Hubei 430081 (China); Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, Hubei 430081 (China); Wu, Zhaoyang, E-mail: wustwuzhaoyang@163.com [The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, Hubei 430081 (China); Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, Hubei 430081 (China); Li, Guangqiang [The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, Hubei 430081 (China); Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, Hubei 430081 (China)

    2015-11-15

    Fe{sub 3}Si{sub 0.7}Al{sub 0.3}@SiO{sub 2} core–shell particles and Fe{sub 3}Si/Al{sub 2}O{sub 3} soft magnetic composite core have been synthesized via a modified stöber method combined with following high temperature sintering process. Most of conductive Fe{sub 3}Si{sub 0.7}Al{sub 0.3} particles could be uniformly coated by insulating SiO{sub 2} using the modified stöber method. The Fe{sub 3}Si{sub 0.7}Al{sub 0.3}@SiO{sub 2} core–shell particles exhibited good soft magnetic properties with low coercivity and high saturation magnetization. The reaction 4Al+3SiO{sub 2}=2α-Al{sub 2}O{sub 3}+3Si took place during the sintering process. As a result the new Fe{sub 3}Si/Al{sub 2}O{sub 3} composite was formed. The Fe{sub 3}Si/Al{sub 2}O{sub 3} composite core displayed more excellent soft magnetic properties, better frequency stability at high frequencies, much higher electrical resistivity and lower core loss than the pure Fe{sub 3}Si{sub 0.7}Al{sub 0.3} core. The method of introducing insulating layers surrounding magnetic particles provides a promising route to develop new and high compact soft magnetic materials with good magnetic and electric properties. - Graphical abstract: In Fe{sub 3}Si/Al{sub 2}O{sub 3} composite, Fe{sub 3}Si phases are separated by Al{sub 2}O{sub 3} layers and the eddy currents are confined in Fe{sub 3}Si phases, thus increasing resistivity and reducing core loss. - Highlights: • Fe{sub 3}Si{sub 0.7}Al{sub 0.3}@SiO{sub 2} core–shell particles and Fe{sub 3}Si/Al{sub 2}O{sub 3} cores were prepared. • Fe{sub 3}Si{sub 0.7}Al{sub 0.3} particles could be uniformly coated by nano-sized SiO{sub 2} clusters. • Fe{sub 3}Si{sub 0.7}Al{sub 0.3}@SiO{sub 2} particles and Fe{sub 3}Si/Al{sub 2}O{sub 3} cores showed good soft magnetic properties. • Fe{sub 3}Si/Al{sub 2}O{sub 3} had lower core loss and better frequency stability than Fe{sub 3}Si{sub 0.7}Al{sub 0.3} cores.

  11. The Y-Cu-Al system

    International Nuclear Information System (INIS)

    Krachan, T.; Stel'makhovych, B.; Kuz'ma, Yu.

    2003-01-01

    The phase diagram of the Y-Cu-Al system at 820 K has been constructed using X-ray powder diffraction. The existence of earlier known ternary aluminides has been confirmed and their homogeneity regions and atomic distributions in the structures have been determined: YCu 4.6-4.0 Al 7.4-8.0 (ThMn 12 -type R I =0.049), Y 2 Cu 12.0-10.5 Al 5.0-6.5 (Th 2 Zn 17 -type R I =0.092), YCu 1.0-1.1 Al 1.0-0.9 (Fe 2 P-type R I =0.068). It has been shown that the structure of Y(Cu,Al) 3 is characterized by an ordered distribution of the Cu and Al atoms and it should be referred as Ca 3 Cu 2 Al 7 structure type (R I =0.060) besides the PuNi 3 structure type with statistical occupancies of the smaller atoms. At the investigated temperature the compound YCu 1.0-0.25 Al 3.0-3.75 (BaAl 4 -type) was not observed. However, we found the ternary aluminide with composition Y 3 Cu 2.7-2.0 Al 8.3-9.0 and related La 3 Al 11 -type (space group Immm, a=0.4192-0.4228, b=1.2423-1.2557, c=0.9812-0.9895 nm, R I =0.069). The compounds YCu 6.8 Al 4.2 (space group Fddd, Tb(Cu 0.58 Al 0.42 ) 11 -type, a=1.42755, b=1.48587, c=0.65654 nm, R I =0.062) and YCu 6.5 Al 4.5 (space group I4 1 /amd, BaCd 11 -type, a=1.02774, c=0.65838 nm, R I =0.071) have been found and structurally refined for the first time

  12. RESEARCH OF FATIGUE AND MECHANICAL PROPERTIES AlMg1SiCu ALUMINIUM ALLOYS

    Directory of Open Access Journals (Sweden)

    Mária Mihaliková

    2015-11-01

    Full Text Available The paper is concerned with an analysis of utility and fatigue properties of industrially produced aluminium alloy, specifically EN AW 6061 (AlMg1SiCu, reinforced with the particles of SiC. The following properties were subject to evaluation: microstructure and sub-structure, mechanical characteristics. All of these mechanical properties in pre- and post- equal channel angular pressed (ECAP state have been studied. The hardness was evaluated by Vickers hardness test at the load of HV10. The significant part the thesis was devoted to the fatigue properties at cyclic load in torsion. The presented results demonstrate well that the combination of fractography and microscopy can give a significant contribution to the knowledge of initiation and propagation crack in the aluminium alloy.

  13. Chemical and electrical characterisation of the segregation of Al from a CuAl alloy (90%:10% wt) with thermal anneal

    Energy Technology Data Exchange (ETDEWEB)

    Byrne, C., E-mail: conor.byrne2@mail.dcu.ie [School of Physical Sciences, Dublin City University, Dublin 9 (Ireland); Brady, A.; Walsh, L.; McCoy, A.P.; Bogan, J. [School of Physical Sciences, Dublin City University, Dublin 9 (Ireland); McGlynn, E. [School of Physical Sciences, National Centre for Plasma Science and Technology, Dublin City University, Dublin 9 (Ireland); Rajani, K.V. [School of Electronic Engineering, Dublin City University, Dublin 9 (Ireland); Hughes, G. [School of Physical Sciences, Dublin City University, Dublin 9 (Ireland); School of Physical Sciences, National Centre for Plasma Science and Technology, Dublin City University, Dublin 9 (Ireland)

    2016-01-29

    A copper–aluminium (CuAl) alloy (90%:10% wt) has been investigated in relation to segregation of the alloying element Al, from the alloy bulk during vacuum anneal treatments. X-ray photoelectron spectroscopy (XPS) measurements were used to track the surface enrichment of Al segregating from the alloy bulk during in situ ultra-high vacuum anneals. Secondary ion mass spectroscopy (SIMS) indicates a build-up of Al at the surface of the annealed alloy relative to the bulk composition. Metal oxide semiconductor (MOS) CuAl/SiO{sub 2}/Si structures show a shift in flatband voltage upon thermal anneal consistent with the segregation of the Al to the alloy/SiO{sub 2} interface. Electrical four point probe measurements indicate that the segregation of Al from the alloy bulk following thermal annealing results in a decrease in film resistivity. X-ray diffraction data shows evidence for significant changes in crystal structure upon annealing, providing further evidence for expulsion of Al from the alloy bulk. - Highlights: • CuAl alloy (90%:Al 10% wt) deposited and vacuum annealed • XPS and SIMS data show segregation of Al from the alloy bulk. • Chemical changes seen indicate the reduction of Cu oxide and growth of Al Oxide. • Electrical measurements indicate a chemical change at the metal/SiO{sub 2} interface. • All data consistent with Cu diffusion barrier layer formed.

  14. Estudio de aleaciones amorfas Hf1-x Cux mediante correlaciones angulares perturbadas

    OpenAIRE

    Damonte, Laura Cristina

    1988-01-01

    Con la intención de contribuir a un mejor entendimiento de la estructura atómica local en aleaciones del tipo MT-MT, en este trabajo de tesis se realiza un estudio, mediante la aplicación de la técnica TDPAC, sobre aleaciones amorfas Hf1-x Cux (x=0.33, 0.44, 0.50, 0.59) y sus contrapartes cristalinas. Muy pocos trabajos han sido publicados sobre este sistema. El objetivo general de este trabajo es analizar el orden local en estas aleaciones, su evolución con tratamientos térmicos (r...

  15. HPDL Remelting of Anodised Al-Si-Cu Cast Alloys Surfaces

    Directory of Open Access Journals (Sweden)

    K. Labisz

    2012-12-01

    Full Text Available The results of the investigations of the laser remelting of the AlSi9Cu4 cast aluminium alloy with the anodised and non-anodised surfacelayer and hardness changes have been presented in this paper. The surface layer of the tested aluminium samples was remelted with thelaser of a continuous work. The power density was from 8,17•103 W/cm2 to 1,63•104 W/cm2. The metallographic tests were conducted inform of light microscope investigations of the received surface layer. The main goal of the investigation was to find the relation betweenthe laser beam power and its power density falling on a material, evaluating the shape and geometry of the remelted layers and theirhardness. As the substrate material two types of surfaces of the casted AlSi9Cu4 alloy were applied – the non–treated as cast surface aswell the anodized surface. As a device for this type of surface laser treatment the High Power Diode Laser was applied with a maximumpower of 2.2 kW and the dimensions of the laser beam focus of 1.8 x 6.8 mm. By mind of such treatment it is also possible to increasehardness as well eliminate porosity and develop metallurgical bonding at the coating-substrate interface. Suitable operating conditions forHPDL laser treatment were finally determined, ranging from 1.0 to 2.0 kW. Under such conditions, taking into account the absorptionvalue, the effects of laser remelting on the surface shape and roughness were studied. The results show that surface roughness is reducedwith increasing laser power by the remelting process only for the non-anodised samples, and high porosity can be found in the with highpower remelted areas. The laser influence increases with the heat input of the laser processing as well with the anodisation of the surface,because of the absorption enhancement ensured through the obtained alumina layer.

  16. AlSi17Cu5Mg alloy as future material for castings of pistons for internal combustion engines

    Directory of Open Access Journals (Sweden)

    J. Piątkowski

    2015-07-01

    Full Text Available The paper presents chosen properties and microstructure of AlSi17Cu5Mg alloy as future material for casting pistons in automotive industry. Tests were conducted to elaborate technology of preparation, assessment of crystallisation parameters and shaping the primary structure of the silumin with the aim to improve the working parameters and the functioning efficiency in cylinder-piston system. Refinement of Si crystals, achieved due to overheating above the temperature Tliq. causes that the alloy reaches satisfactory properties in working chamber of the engine are optimised. Such condition of material characteristics causes that hypereutectic silumins, for chosen applications in transport, may serve as an alternative to Al - Si alloys of hypoeutectic and near - eutectic type.

  17. Microstructure and mechanical properties of Al-20Si-5Fe-2X (X = Cu, Ni, Cr) alloys produced by melt-spinning

    International Nuclear Information System (INIS)

    Rajabi, M.; Simchi, A.; Davami, P.

    2008-01-01

    Al-20Si-5Fe-2X (X = Cu, Ni and Cr) ribbons were produced by melt-spinning and consolidated by hot pressing at 400 deg. C for 60 min. The microstructure of the ribbons and the consolidated alloys was investigated using optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffractometry (XRD) method, and transmission electron microscopy (TEM). The hardness and compressive strength of the specimens at ambient and elevated temperatures were examined. The microstructure of the ribbons exhibited featureless and dendritic zones. Results of XRD and TEM showed formation of spherically shaped Si particles with an average diameter of 20 nm. Ultrafine Si (110-150 nm) and iron-containing intermetallic particles were noticed in the microstructure of the consolidated ribbons. An improved strength was achieved by alloying of Al-20Si-5Fe with Cu, Ni, and Cr. Nickel was found to be the most effective element in increasing the maximum stress, particularly at elevated temperatures

  18. Tensile behaviour at room and high temperatures of novel metal matrix composites based on hyper eutectic Al-Si alloys

    International Nuclear Information System (INIS)

    Valer, J.; Rodriguez, J.M.; Urcola, J.J.

    1997-01-01

    This work shows the improvement obtained on tensile stress at room and high temperatures of hyper eutectic Al-Si alloys. These alloys are produced by a combination of spray-forming, extrusion and thixoforming process, in comparison with conventional casting alloys.Al-25% Si-5%Cu. Al-25%Si-5%Cu-2%Mg and Al-30%Si-5%Cu alloys have been studied relating their microstructural parameters with tensile stress obtained and comparing them with conventional Al-20%Si. Al-36%Si and Al-50%Si alloys. Al-25%Si-5%Cu alloy-was tested before and after semi-solid forming, in order to distinguish the different behaviour of this alloy due to the different microstructure. The properties obtained with these alloys were also related to Al-SiC composites formed by similar processes. (Author) 20 refs

  19. Corrosion behaviour of the AlSi6Cu4 alloy and cast AlSi6Cu4-graphite particles composite

    Directory of Open Access Journals (Sweden)

    S. Holecek

    2009-04-01

    Full Text Available The corrosion behaviour of the AlSi6Cu4 alloy as a composite matrix and of composites with 8% vol. of graphite particles was investigated. The corrosion experiments were performed over a range of elevated temperatures and were carried out in sea water (3.5%NaCl solution. We have focused our attention to the determination of the mode of corrosion attack and to the determination of the rate ofcorrosion and other corrosion characteristics. Both as-cast and annealed matrix and composite specimens were tested, as well as the99.9% as-cast aluminium for comparison. Corrosion behaviour of the materials was assessed by the corrosion potential (Ec and bypotentiodynamic (polarization curves. As expected, composite is less corrosion resistant than the matrix alloy. In addition to pitting,a severe galvanic corrosion occurs as a result of galvanic couple aluminium/graphite formation. Corrosion potentials imply that examinedmaterials would be sufficiently resistant in non or slightly oxidizing solutions without dissolved oxygen. All studied materials corrode very slowly at potentials negative to corrosion potential, while at potentials positive to corrosion potential the corrosion rate goes up by 1 or 2 orders.

  20. U-Mo/Al-Si interaction: Influence of Si concentration

    International Nuclear Information System (INIS)

    Allenou, J.; Palancher, H.; Iltis, X.; Cornen, M.; Tougait, O.; Tucoulou, R.; Welcomme, E.; Martin, Ph.; Valot, C.; Charollais, F.; Anselmet, M.C.; Lemoine, P.

    2010-01-01

    Within the framework of the development of low enriched nuclear fuels for research reactors, U-Mo/Al is the most promising option that has however to be optimised. Indeed at the U-Mo/Al interfaces between U-Mo particles and the Al matrix, an interaction layer grows under irradiation inducing an unacceptable fuel swelling. Adding silicon in limited content into the Al matrix has clearly improved the in-pile fuel behaviour. This breakthrough is attributed to an U-Mo/Al-Si protective layer around U-Mo particles appeared during fuel manufacturing. In this work, the evolution of the microstructure and composition of this protective layer with increasing Si concentrations in the Al matrix has been investigated. Conclusions are based on the characterization at the micrometer scale (X-ray diffraction and energy dispersive spectroscopy) of U-Mo7/Al-Si diffusion couples obtained by thermal annealing at 450 deg. C. Two types of interaction layers have been evidenced depending on the Si content in the Al-Si alloy: the threshold value is found at about 5 wt.% but obviously evolves with temperature. It has been shown that for Si concentrations ranging from 2 to 10 wt.%, the U-Mo7/Al-Si interaction is bi-layered and the Si-rich part is located close to the Al-Si for low Si concentrations (below 5 wt.%) and close to the U-Mo for higher Si concentrations. For Si weight fraction in the Al alloy lower than 5 wt.%, the Si-rich sub-layer (close to Al-Si) consists of U(Al, Si) 3 + UMo 2 Al 20 , when the other sub-layer (close to U-Mo) is silicon free and made of UAl 3 and U 6 Mo 4 Al 43 . For Si weight concentrations above 5 wt.%, the Si-rich part becomes U 3 (Si, Al) 5 + U(Al, Si) 3 (close to U-Mo) and the other sub-layer (close to Al-Si) consists of U(Al, Si) 3 + UMo 2 Al 20 . On the basis of these results and of a literature survey, a scheme is proposed to explain the formation of different types of ILs between U-Mo and Al-Si alloys (i.e. different protective layers).

  1. NiTiCu/AlN/NiTiCu shape memory thin film heterostructures for vibration damping in MEMS

    Energy Technology Data Exchange (ETDEWEB)

    Kaur, Navjot; Kaur, Davinder, E-mail: dkaurfph@iitr.ernet.in

    2014-03-25

    Highlights: • Fabrication of NiTiCu/AlN/NiTiCu heterostructure using dc/rf magnetron sputtering. • Exhibits highest hardness (38 GPa) and elastic modulus (187 GPa). • Enhanced dissipation of mechanical energy (E{sub d} = 5.7 N J). • High damping capacity (0.052) and figure of merit (∼0.62). • Can be applied for vibration damping in MEMS. -- Abstract: Shape memory alloy (NiTiCu) thin films coupled with piezoelectric AlN layer produce an intelligent material for vibration damping. In the present study pure NiTiCu, NiTiCu/AlN and NiTiCu/AlN/NiTiCu heterostructures have been deposited on Si substrate using magnetron sputtering technique. By the use of the interfaces and shape memory effect provided by NiTiCu layers, the damping capacity can be increased along with increase in stiffness and mechanical hardness. The heterostructures were characterized in terms of structural, electrical, morphological and mechanical properties by X-ray diffraction (XRD), four probe resistivity method, atomic force microscopy, field emission scanning electron microscopy, and nanoindentation. The NiTiCu/AlN/NiTiCu heterostructure exhibit enhanced mechanical and damping properties as compared to NiTiCu/AlN and pure NiTiCu. This enhancement in hardness and damping of the heterostructure could be attributed to the shape memory effect of NiTiCu, intrinsic piezoelectricity of AlN and increased number of interfaces in heterostructure that help in dissipation of mechanical vibrations. The findings of this work provide additional impetus for the application of these heterostructures in emerging fields of nanotechnology and microelectro mechanical (MEMS) devices.

  2. NiTiCu/AlN/NiTiCu shape memory thin film heterostructures for vibration damping in MEMS

    International Nuclear Information System (INIS)

    Kaur, Navjot; Kaur, Davinder

    2014-01-01

    Highlights: • Fabrication of NiTiCu/AlN/NiTiCu heterostructure using dc/rf magnetron sputtering. • Exhibits highest hardness (38 GPa) and elastic modulus (187 GPa). • Enhanced dissipation of mechanical energy (E d = 5.7 N J). • High damping capacity (0.052) and figure of merit (∼0.62). • Can be applied for vibration damping in MEMS. -- Abstract: Shape memory alloy (NiTiCu) thin films coupled with piezoelectric AlN layer produce an intelligent material for vibration damping. In the present study pure NiTiCu, NiTiCu/AlN and NiTiCu/AlN/NiTiCu heterostructures have been deposited on Si substrate using magnetron sputtering technique. By the use of the interfaces and shape memory effect provided by NiTiCu layers, the damping capacity can be increased along with increase in stiffness and mechanical hardness. The heterostructures were characterized in terms of structural, electrical, morphological and mechanical properties by X-ray diffraction (XRD), four probe resistivity method, atomic force microscopy, field emission scanning electron microscopy, and nanoindentation. The NiTiCu/AlN/NiTiCu heterostructure exhibit enhanced mechanical and damping properties as compared to NiTiCu/AlN and pure NiTiCu. This enhancement in hardness and damping of the heterostructure could be attributed to the shape memory effect of NiTiCu, intrinsic piezoelectricity of AlN and increased number of interfaces in heterostructure that help in dissipation of mechanical vibrations. The findings of this work provide additional impetus for the application of these heterostructures in emerging fields of nanotechnology and microelectro mechanical (MEMS) devices

  3. Semisolid casting with ultrasonically melt-treated billets of Al-7mass%Si alloys

    Directory of Open Access Journals (Sweden)

    Yoshiki Tsunekawa

    2012-02-01

    Full Text Available The demand for high performance cast aluminum alloy components is often disturbed by increasing impurity elements, such as iron accumulated from recycled scraps. It is strongly required that coarse plate-like iron compound of モ-Al5FeSi turns into harmless form without the need for applying refining additives or expensive virgin ingots. The microstructural modification of Al-7mass%Si alloy billets with different iron contents was examined by applying ultrasonic vibration during the solidification. Ultrasonically melt-treated billets were thixocast right after induction heating up to the semisolid temperature of 583 ìC, the microstructure and tensile properties were evaluated in the thixocast components. Globular primary メ-Al is required to fill up a thin cavity in thixocasting, so that the microstructural modification by ultrasonic melt-treatment was firstly confirmed in the billets. With ultrasonic melt-treatment in the temperature range of 630 ìC to 605 ìC, the primary メ-Al transforms itself from dendrite into fine globular in morphology. The coarse plate-like モ-Al5FeSi compound becomes markedly finer compared with those in non-treated billets. Semisolid soaking up to 583 ìC, does not appreciably affect the size of モ-Al5FeSi compounds; however, it affects the solid primary メ-Al morphology to be more globular, which is convenient for thixocasting. After thixocasting with preheated billets, eutectic silicon plates are extremely refined due to the rapid solidification arising from low casting temperature. The tensile strength of thixocast samples with different iron contents does not change much even at 2mass% of iron, when thixocast with ultrasonically melt-treated billets. However, thixocast Al-7mass%Si-2mass%Fe alloy with non-treated billets exhibits an inferior strength of 80 MPa, compared with 180 MPa with ultrasonically melt-treated billets. The elongation is also improved by about a factor of two in thixocastings with

  4. Study of Bending Fatigue Properties of Al-Si Cast Alloy

    Directory of Open Access Journals (Sweden)

    Tillová E.

    2017-09-01

    Full Text Available Fatigue properties of casting Al-alloys are very sensitive to the microstructural features of the alloy (e.g. size and morphology of the eutectic Si, secondary dendrite arm spacing - SDAS, intermetallics, grain size and casting defects (porosity and oxides. Experimental study of bending fatigue properties of secondary cast alloys have shown that: fatigue tests up to 106-107cycles show mean fatigue limits of approx. 30-49 MPa (AlSi9Cu3 alloy - as cast state, approx. 65-76 MPa (AlSi9Cu3 alloy after solution treatment and 60-70 MPa (self-hardened AlZn10Si8Mg alloy in the tested casting condition; whenever large pore is present at or near the specimen’s surface, it will be the dominant cause of fatigue crack initiation; in the absence of large casting defects, the influence of microstructural features (Si morphology; Fe-rich phases on the fatigue performance becomes more pronounced.

  5. The Effect of Technological Parameters on the Microstructure and Mechanical Properties of AlSi17Cu4 Alloy

    Directory of Open Access Journals (Sweden)

    Jaroslaw PIĄTKOWSKI

    2016-09-01

    Full Text Available The mechanical properties (HB, HV, R0.2, Rm and plastic properties (A5, Z of AlSi17Cu4 alloy when exposed to chosen technological processes, such as modification, overheating and rapid cooling, are presented in this paper. The best combination of properties was noticed in alloy overheated for 40 minutes at 920 oC and casted into a metallic mould submerged in liquid nitrogen. Moreover, the technological stability and homogeneity of alloys were evaluated based on spread of results, expressed by standard deviation. It was proven, based on microstructure analysis, that the best effect of refinement was achieved by intensive cooling of alloy preceded by its overheating. The XRD analysis indicated that the intermetallic phases, mainly θ(Al2Cu and γ1(Al4Cu9 caused hardening of the solution, improvement in mechanical properties and technological stability.DOI: http://dx.doi.org/10.5755/j01.ms.22.3.8490

  6. Material properties of Al-Si-Cu aluminium alloy produced by the rotational cast technology

    Directory of Open Access Journals (Sweden)

    Muhammad Syahid

    2017-03-01

    Full Text Available The aim of the present study is to explore microstructural and mechanical properties of cast Al-Si-Cu aluminum alloy (ADC12. To obtain excellent material properties, the cast Al alloys were produced by an originally developed mold rotational machine, namely liquid aluminum alloy is solidified during high speed rotating. The casting process was conducted under various casting conditions, in which the following factors were altered, e.g., melt temperature, metal mold temperature and different rotational speed. Microstructural characteristics were examined by direct observation using an optical microscope and a scanning electron microscope (SEM, and the secondary dendrite arm spacing of alpha-Al phase (SDAS and the size of Si eutectic phase were identified. Mechanical properties were investigated by micro-hardness and tensile tests. Rotation speed and melt temperature were directly attributed to the SDAS, and severe shear stress arising from the rotation made fine and complicated grain structure, leading to the high mechanical properties. The extent of the shear stress was altered depending on the area of the sample due to the different shear stress. Furthermore, high melt temperature and high rotational speed decrease the size of Si eutectic phases. The high mechanical properties were detected for the cast samples produced by the casting condition as follows: melt temperature 700oC, mold temperature 400oC and rotation speed 400 rpm

  7. Influence of Sludge Particles on the Fatigue Behavior of Al-Si-Cu Secondary Aluminium Casting Alloys

    Directory of Open Access Journals (Sweden)

    Lorella Ceschini

    2018-04-01

    Full Text Available Al-Si-Cu alloys are the most widely used materials for high-pressure die casting processes. In such alloys, Fe content is generally high to avoid die soldering issues, but it is considered an impurity since it generates acicular intermetallics (β-Fe which are detrimental to the mechanical behavior of the alloys. Mn and Cr may act as modifiers, leading to the formation of other Fe-bearing particles which are characterized by less harmful morphologies, and which tend to settle on the bottom of furnaces and crucibles (usually referred to as sludge. This work is aimed at evaluating the influence of sludge intermetallics on the fatigue behavior of A380 Al-Si-Cu alloy. Four alloys were produced by adding different Fe, Mn and Cr contents to A380 alloy; samples were remelted by directional solidification equipment to obtain a fixed secondary dendrite arm spacing (SDAS value (~10 μm, then subjected to hot isostatic pressing (HIP. Rotating bending fatigue tests showed that, at room temperature, sludge particles play a detrimental role on fatigue behavior of T6 alloys, diminishing fatigue strength. At elevated temperatures (200 °C and after overaging, the influence of sludge is less relevant, probably due to a softening of the α-Al matrix and a reduction of stress concentration related to Fe-bearing intermetallics.

  8. Development of an efficient grain refiner for Al-7Si alloy and its modification with strontium

    Energy Technology Data Exchange (ETDEWEB)

    Kori, S.A.; Murty, B.S.; Chakraborty, M. [Indian Inst. of Technol., Kharagpur (India). Dept. of Metall. and Mater. Eng.

    2000-05-15

    The grain refining response of Al and Al-7Si alloy has been studied with various Al-Ti, Al-B and Al-Ti-B master alloys at different addition levels. The results show that Al-B and B rich Al-Ti-B master alloys cannot grain refine Al, while they are efficient grain refiners to Al-7Si alloy. The level of grain refinement saturates after 0.03% of Ti or B for most of the master alloys studied both at short and long holding times. The grain refining efficiency of some elements other than Ti and B on Al-7Si alloy has also been studied. Interestingly, all the elements studied (B, Cr, Fe, Mg, Ni, Ti and Zr) have resulted in some grain refinement of Al-7Si alloy at short holding time and have shown fading/poisoning on long holding, which increased in the order of B (no poisoning), Ti, Cr, Ni, Fe, Mg, Zr. Sr (0.02%) has been found to provide complete modification of the eutectic in Al-7Si alloy within 2 min, which is not lost even after long holding up to 120 min. Significant improvements in the mechanical properties have been obtained by a combination of grain refinement and modification to an extent that was not possible by either of them alone. (orig.)

  9. Study of polarization curves from AlSi12, AlSi5Mg and AlMg5 alloys due to corrosion problems in telecomunication equipment

    International Nuclear Information System (INIS)

    Silva, J.R.A. da

    1984-01-01

    The corrosion behaviour of three aluminium based alloys (AlSi 12, AlMg5 and AlSi 5Mg) when exposed to aqueous media containing chloride is investigated; these alloys are used in the manufacturing of telecomunication equipment. Accelerated corrosion testing and salt spray tests were carried out. The results include polarization curves obtained with three kinds of aqueous solutions (the first containing only 3% NaCl and the others, 3% NaCl and small amounts of Fe 3+ and Cu 2+ ions). (C.L.B.) [pt

  10. Impact of a long term fire retardant (Fire Trol 931) on the leaching of Na, Al, Fe, Mn, Cu and Si from a Mediterranean forest soil: a short-term, lab-scale study.

    Science.gov (United States)

    Koufopoulou, Sofia; Michalopoulos, Charalampos; Tzamtzis, Nikolaos; Pappa, Athina

    2014-06-01

    Long term fire retardant (LTR) application for forest fire prevention purposes as well as wildland fires can result in chemical leaching from forest soils. Large quantities of sodium (Na), aluminium (Al), iron (Fe), manganese (Mn), copper (Cu) and silicon (Si) in leachates, mainly due to ammonium (one of the major LTR components) soil deposition, could affect the groundwater quality. The leaching of Na, Al, Fe, Mn, Cu and Si due to nitrogen based LTR application (Fire Trol 931) was studied at laboratory scale. The concentrations of Na(+), Al(3+), Fe(3+)/Fe(2+), Mn(2+), Cu(2+) and Si(4+) were measured in the resulting leachates from pots with forest soil and pine trees alone and in combination with fire. The leaching of Na, Fe and Si from treated pots was significantly greater than that from control pots. The leaching of Al, Mn and Cu was extremely low.

  11. Development of in-Situ Al-Si/CuAl₂ Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior.

    Science.gov (United States)

    Tash, Mahmoud M; Mahmoud, Essam R I

    2016-06-02

    In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15%) into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD) pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl₂, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl₂ at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

  12. Influence of Al7Cu2Fe intermetallic particles on the localized corrosion of high strength aluminum alloys

    International Nuclear Information System (INIS)

    Chemin, Aline; Marques, Denys; Bisanha, Leandro; Motheo, Artur de Jesus; Bose Filho, Waldek Wladimir; Ruchert, Cassius Olivio Figueiredo

    2014-01-01

    Highlights: • The corrosion on new aerospace aluminum alloy is studied. • Al 7 Cu 2 Fe precipitate was detected in the 7475-T7351 and 7081 T73511 alloy by scanning electron microscopy. • Al 7 Cu 2 Fe particles have different morphologies depending on the forming process. • Corrosion pitting occurs around Al 7 Cu 2 Fe precipitates in 7475-T7351 and 7081-T73511 alloys. - Abstract: The development of aluminum alloys of the Al–Zn–Mg–Cu system is the primary factor that enabled the evolution of aircraft. However, it has been shown that these alloys tend to undergo pitting corrosion due to the presence of elements such as iron, copper and silicon. Thus, the purpose of this study is to evaluate the behavior of the Al 7 Cu 2 Fe precipitate in 7475-T7351 and 7081-T73511 alloys based on microstructural characterization and polarization tests. The corrosion and pitting potentials were found to be very similar, and matrix dissolution occurred around the Al 7 Cu 2 Fe precipitate in both alloys, revealing the anodic behavior of the matrix

  13. The role of Zr and T6 heat treatment on microstructure evolution and hardness of AlSi9Cu3(Fe diecasting alloy

    Directory of Open Access Journals (Sweden)

    Vončina M.

    2017-01-01

    Full Text Available The microstructure features and hardness of AlSi9Cu3(Fe die casting alloy was investigated in the presence of Zr addition. The cast alloys were undergone the solutionizing treatment 2 h at 500°C followed by artificial aging at 180°C for 5 h. Optical microscopy and electron micro-analyzer were used to study the formation of different intermetallic phases. The hardness was tested for all samples at 25°C. The results revealed that the intermetallic phase, based on (Al,Si(Zr,Ti, forms when Zr is added in the investigated alloy, while the T6 heat treatment does not influence on the formation of Zr-bearing phase. Results also indicate that the hardness slightly increases in the AlSi9Cu3 alloy in as-cast state when Zr is added, while after T6 heat treatment increases by 50% in the alloy without Zr and by 61% in the alloy with Zr addition.

  14. Tribological Properties of AlSi17Cu5Mg Alloy Modified with CuP Master Alloy with Various Speeds of Friction

    Directory of Open Access Journals (Sweden)

    Piątkowski J.

    2016-03-01

    Full Text Available The paper presents the influence of modification with phosphorus (CuP10 on the tribological properties of the alloy AlSi17Cu5Mg coupled abrasively with cast-iron EN GJL-350. Tests of coefficient of friction and wear of mass were conducted on tribological tester T-01. An important aspect in the assessment of the tribological properties is the analysis of initial material microstructure in reference to silumin which underwent modification with phosphorus. It was found that the difference in structure of tested materials, mainly sizes of primary silicon crystals significantly influences the tribological properties whereas the speed change of the friction knot does not have such big influence.

  15. Study of the developed precipitates in Al-0.63Mg-0.37Si-0.5Cu (wt.%) alloy by using DSC and TEM techniques

    Energy Technology Data Exchange (ETDEWEB)

    Gaber, A. [Physics Department, Faculty of Science, Assiut University (Egypt)]. E-mail: gaberaf@acc.aun.edu.eg; Ali, A. Mossad [Physics Department, Faculty of Science, Assiut University (Egypt); Matsuda, K. [Faculty of Engineering, University of Toyama (Japan); Kawabata, T. [Faculty of Engineering, University of Toyama (Japan); Yamazaki, T. [Faculty of Engineering, University of Toyama (Japan); Ikeno, S. [Faculty of Engineering, University of Toyama (Japan)

    2007-04-25

    Heat treatable Al-Mg-Si containing Cu alloys can be strengthened by the precipitation of the nano-scale metastable precipitates. In order to follow the precipitation sequence in balanced Al-1 mass%Mg{sub 2}Si containing 0.5 mass%Cu during continuous heating, differential scanning calorimetry (DSC) was performed. Analysis of non-isothermal DSC scans at various heating rates were carried out to evaluate the overall activation energies associated with the precipitation processes and, therefore, the mechanism of the developed precipitates has been characterized. The most important developed precipitates that assist the strength of the alloy are random, Q' and {beta}' precipitates. According to the obtained activation energies, the kinetics of the evolved Q'-precipitates could be controlled by the diffusion of Mg, Si and Cu in the crystal lattice of the alloy. Both conventional and high resolution transmission electron microscopy (HRTEM) were utilized to confirm the obtained results.

  16. Friction stir welding of SiCp/2009Al composite plate

    International Nuclear Information System (INIS)

    Wang, D.; Xiao, B.L.; Wang, Q.Z.; Ma, Z.Y.

    2013-01-01

    Highlights: ► SiCp/2009Al plates were successfully friction stir welded using an ultra-hard tool. ► Under T4 temper condition, the joint coefficient of tensile strength was 95.9%. ► Coarsen Al 2 Cu in the nugget zone dissolved and precipitated after T4. - Abstract: Six milimeter thick hot-rolled SiCp/2009Al composite plates were successfully joined by friction stir welding (FSW) using an ultra-hard material tool. After FSW, the distribution of the SiC particles in the nugget zone (NZ) was more homogeneous than that in the base material (BM). Scanning electron microscopic examinations (SEM) and X-ray analysis (XRD) indicated that part of the Al 2 Cu was dissolved into the aluminum matrix in the NZ due to intense plastic deformation and high temperature during FSW. The undissolved Al 2 Cu particles remained in the NZ and coarsened during the cooling process after FSW. The ultimate tensile strength (UTS) of the as-welded joint is only 321 MPa and failed in the BM zone due to the low strength of the BM. After T4 heat treatment, the strength of the joint increased and became close to that of the BM with T4 temper, because most of the Al 2 Cu particles were dissolved into the matrix and re-precipitated homogeneously as the GP zones, which are the major strengthening precipitates for T4-tempered 2009Al alloy

  17. Electron transport in all-Heusler Co2CrSi/Cu2CrAl/Co2CrSi device, based on ab-initio NEGF calculations

    Science.gov (United States)

    Mikaeilzadeh, L.; Pirgholi, M.; Tavana, A.

    2018-05-01

    Based on the ab-initio non-equilibrium Green's function (NEGF) formalism based on the density functional theory (DFT), we have studied the electron transport in the all-Heusler device Co2CrSi/Cu2CrAl/Co2CrSi. Results show that the calculated transmission spectra is very sensitive to the structural parameters and the interface. Also, we obtain a range for the thickness of the spacer layer for which the MR effect is optimum. Calculations also show a perfect GMR effect in this device.

  18. Highly stable carbon-doped Cu films on barrierless Si

    International Nuclear Information System (INIS)

    Zhang, X.Y.; Li, X.N.; Nie, L.F.; Chu, J.P.; Wang, Q.; Lin, C.H.; Dong, C.

    2011-01-01

    Electrical resistivities and thermal stabilities of carbon-doped Cu films on silicon have been investigated. The films were prepared by magnetron sputtering using a Cu-C alloy target. After annealing at 400 deg. C for 1 h, the resistivity maintains a low level at 2.7 μΩ-cm and no Cu-Si reaction is detected in the film by X-ray diffraction (XRD) and transmission electron microscopy (TEM) observations. According to the secondary ion mass spectroscopy (SIMS) results, carbon is enriched near the interfacial region of Cu(C)/Si, and is considered responsible for the growth of an amorphous Cu(C)/Si interlayer that inhibits the Cu-Si inter-diffusion. Fine Cu grains, less than 100 nm, were present in the Cu(C) films after long-term and high-temperature annealings. The effect of C shows a combination of forming a self-passivated interface barrier layer and maintaining a fine-grained structure of Cu. A low current leakage measured on this Cu(C) film also provides further evidence for the carbon-induced diffusion barrier interlayer performance.

  19. Phase relationships in the Al-rich region of the Al-Cu-Er system

    International Nuclear Information System (INIS)

    Zhang Ligang; Masset, Patrick J.; Cao Fuyong; Meng Fangui; Liu Libin; Jin Zhanpeng

    2011-01-01

    Research highlights: → One ternary phase τ 1 -Al 8 Cu 4 Er in Al-rich region with a composition of 59.4-60.4 at.% Al, 32.2-33.8 at.% Cu, and 6.4-7.7 at.% Er is observed in both as-cast and annealed alloys. At 673 K, the binary Al 3 Er phase dissolves about 3.51 at.% Cu. → The calculated solidification paths (based on the CALPHAD method) of as-cast alloys are in agreement with the experimental results. → It can be found that the resultant thermodynamic database can be applied to case studies of as-cast alloys, showing that the literature thermodynamic description of the Al-Cu-Er system is reliable as a working basis for computer-assisted alloy design. - Abstract: The Al-rich region of the ternary Al-Cu-Er system is investigated using the method of X-ray diffraction, scanning electron microscopy with energy dispersive X-ray spectroscopy. Phase equilibria in the Al-rich region of the Al-Cu-Er system at 673 K have been obtained, and the microstructures of as-cast alloys in the Al-rich region are also investigated. One ternary phase τ 1 -Al 8 Cu 4 Er with a composition of 59.4-60.4 at.% Al, 32.2-33.8 at.% Cu, and 6.4-7.7 at.% Er is observed in both as-cast and annealed alloys. At 673 K, the binary Al 3 Er phase dissolves about 3.51 at.% Cu. The calculated solidification paths (based on the CALPHAD method) of as-cast alloys are in agreement with the experimental results.

  20. Nucleation and Growth of Cu-Al Intermetallics in Al-Modified Sn-Cu and Sn-Ag-Cu Lead-Free Solder Alloys

    Science.gov (United States)

    Reeve, Kathlene N.; Anderson, Iver E.; Handwerker, Carol A.

    2015-03-01

    Lead-free solder alloys Sn-Cu (SC) and Sn-Ag-Cu (SAC) are widely used by the microelectronics industry, but enhanced control of the microstructure is needed to improve solder performance. For such control, nucleation and stability of Cu-Al intermetallic compound (IMC) solidification catalysts were investigated by variation of the Cu (0.7-3.0 wt.%) and Al (0.0-0.4 wt.%) content of SC + Al and SAC + Al alloys, and of SAC + Al ball-grid array (BGA) solder joints. All of the Al-modified alloys produced Cu-Al IMC particles with different morphologies and phases (occasionally non-equilibrium phases). A trend of increasing Cu-Al IMC volume fraction with increasing Al content was established. Because of solidification of non-equilibrium phases in wire alloy structures, differential scanning calorimetry (DSC) experiments revealed delayed, non-equilibrium melting at high temperatures related to quenched-in Cu-Al phases; a final liquidus of 960-1200°C was recorded. During cooling from 1200°C, the DSC samples had the solidification behavior expected from thermodynamic equilibrium calculations. Solidification of the ternary alloys commenced with formation of ternary β and Cu-Al δ phases at 450-550°C; this was followed by β-Sn, and, finally, Cu6Sn5 and Cu-Al γ1. Because of the presence of the retained, high-temperature phases in the alloys, particle size and volume fraction of the room temperature Cu-Al IMC phases were observed to increase when the alloy casting temperature was reduced from 1200°C to 800°C, even though both temperatures are above the calculated liquidus temperature of the alloys. Preliminary electron backscatter diffraction results seemed to show Sn grain refinement in the SAC + Al BGA alloy.

  1. Study of the precipitation hardening process in recycled Al-Si-Cu cast alloys

    Directory of Open Access Journals (Sweden)

    Kuchariková L.

    2017-03-01

    Full Text Available The formation of extremely small uniformly dispersed particles of a second phase within the original phase matrix during heat treatment changed material properties. Therefore the characterization of precipitation had been investigated using high resolution transmission electron microscopy (TEM and electron diffraction of thin foils for an AlSi9Cu3 cast alloy. For investigation the hardening effect onto mechanical properties of aluminium cast was used heat treatment, which consisted from solution treatment at 515°C / 4 hours (h, followed by quenching into water with temperature 50°C and artificial aging using different temperatures 170°C and 190°C with different holding time 2, 4, 8, 16, and 32 hours. The observations of microstructure and substructure reveals that precipitation hardening has caused great changes in size, morphology and distributions of structural components, the formation of precipitates of Cu phases, and the change of mechanical properties as well.

  2. Microstructural evolution of direct chill cast Al-15.5Si-4Cu-1Mg-1Ni-0.5Cr alloy during solution treatment

    OpenAIRE

    He Kezhun; Yu Fuxiao; Zhao Dazhi

    2011-01-01

    Heat treatment has important influence on the microstructure and mechanical properties of Al-Si alloys. The most common used heat treatment method for these alloys is solution treatment followed by age-hardening. This paper investigates the microstructural evolution of a direct chill (DC) cast Al-15.5Si-4Cu-1Mg-1Ni-0.5Cr alloy after solution treated at 500, 510, 520 and 530℃, respectively for different times. The major phases observed in the as-cast alloy are α-aluminum dendrite, primary Si p...

  3. Transmission electron microscopy characterization of irradiated U-7Mo/Al-2Si dispersion fuel

    International Nuclear Information System (INIS)

    Gan, J.; Keiser, D.D.; Wachs, D.M.; Robinson, A.B.; Miller, B.D.; Allen, T.R.

    2010-01-01

    The plate-type dispersion fuels, with the atomized U(Mo) fuel particles dispersed in the Al or Al alloy matrix, are being developed for use in research and test reactors worldwide. It is found that the irradiation performance of a plate-type dispersion fuel depends on the radiation stability of the various phases in a fuel plate. Transmission electron microscopy was performed on a sample (peak fuel mid-plane temperature ∼109 deg. C and fission density ∼4.5 x 10 27 f m -3 ) taken from an irradiated U-7Mo dispersion fuel plate with Al-2Si alloy matrix to investigate the role of Si addition in the matrix on the radiation stability of the phase(s) in the U-7Mo fuel/matrix interaction layer. A similar interaction layer that forms in irradiated U-7Mo dispersion fuels with pure Al matrix has been found to exhibit poor irradiation stability, likely as a result of poor fission gas retention. The interaction layer for both U-7Mo/Al-2Si and U-7Mo/Al fuels is observed to be amorphous. However, unlike the latter, the amorphous layer for the former was found to effectively retain fission gases in areas with high Si concentration. When the Si concentration becomes relatively low, the fission gas bubbles agglomerate into fewer large pores. Within the U-7Mo fuel particles, a bubble superlattice ordered as fcc structure and oriented parallel to the bcc metal lattice was observed where the average bubble size and the superlattice constant are 3.5 nm and 11.5 nm, respectively. The estimated fission gas inventory in the bubble superlattice correlates well with the fission density in the fuel.

  4. Two directional microstructure and effects of nanoscale dispersed Si particles on microhardness and tensile properties of AlSi7Mg melt-spun alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Xixi, E-mail: dongxx09@mails.tsinghua.edu.cn [National Center of Novel Materials for International Research, Tsinghua University, Beijing 100084 (China); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); He, Liangju [National Center of Novel Materials for International Research, Tsinghua University, Beijing 100084 (China); School of Aerospace, Tsinghua University, Beijing 100084 (China); Mi, Guangbao [National Center of Novel Materials for International Research, Tsinghua University, Beijing 100084 (China); Li, Peijie [National Center of Novel Materials for International Research, Tsinghua University, Beijing 100084 (China); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China)

    2015-01-05

    Highlights: • Both surface and cross-sectional microstructure of AlSi7Mg ribbon were characterized. • 13–50 nm and 50-hundreds of nm Si particles were dispersed both in α-Al and its boundary. • Tensile property of AlSi7Mg ribbon was studied with UTS 1.5 times higher than ingot. • Effects of nanoscale Si particles on hardness and tensile properties were provided. - Abstract: The two directional microstructure and multiple mechanical properties of the AlSi7Mg ribbon produced by melt-spun were investigated by optical microscopy (OM), field emission gun scanning electron microscope (FEGSEM), X-ray diffraction (XRD), microhardness and tensile tests. Both the surface and cross-sectional microstructure of the melt-spun ribbon were characterized in detail to give a clear and integrated description of the microstructure. Two kinds of nanoscale Si particles were observed, i.e., small Si particles ranging from 13 to 50 nm and large Si particles ranging from 50 nm to several hundreds of nanometers with clear size boundary were dispersed both in the interior and boundary of fine α-Al. XRD results revealed supersaturated solution of Si in Al matrix to be 0.62 at.%. The ultimate tensile strength, yield strength, and hardness of the ribbon were 1.53, 1.75 and 1.56 times higher than that of the conventional cast ingot separately. The breaking elongation of the ribbon was 1.73% with intergranular fracture feature. The effects of nanoscale dispersed Si particles on the significant improvement of both hardness and tensile properties of the AlSi7Mg melt-spun ribbon were discussed in detail.

  5. Reduction Mechanisms of Cu2+-Doped Na2O-Al2O3-SiO2 Glasses during Heating in H2 Gas.

    Science.gov (United States)

    Nogami, Masayuki; Quang, Vu Xuan; Ohki, Shinobu; Deguchi, Kenzo; Shimizu, Tadashi

    2018-01-25

    Controlling valence state of metal ions that are doped in materials has been widely applied for turning optical properties. Even though hydrogen has been proven effective to reduce metal ions because of its strong reducing capability, few comprehensive studies focus on practical applications because of the low diffusion rate of hydrogen in solids and the limited reaction near sample surfaces. Here, we investigated the reactions of hydrogen with Cu 2+ -doped Na 2 O-Al 2 O 3 -SiO 2 glass and found that a completely different reduction from results reported so far occurs, which is dominated by the Al/Na concentration ratio. For Al/Na glass body. For Al/Na > 1, on the other hand, the reduction of Cu 2+ ions occurred simultaneously with the formation of OH bonds, whereas the reduced Cu metal moved outward and formed a metallic film on glass surface. The NMR and Fourier transform infrared results indicated that the Cu 2+ ions were surrounded by Al 3+ ions that formed AlO 4 , distorted AlO 4 , and AlO 5 units. The diffused H 2 gas reacted with the Al-O - ···Cu + units, forming Al-OH and metallic Cu, the latter of which moved freely toward glass surface and in return enhanced H 2 diffusion.

  6. DETERMINATION OF LIMIT DETECTION OF THE ELEMENTS N, P, K, Si, Al, Fe, Cu, Cd, WITH FAST NEUTRON ACTIVATION USING NEUTRON GENERATOR

    OpenAIRE

    Sunardi, Sunardi; Muryono, Muryono

    2010-01-01

    Determination of limit detection of the elements N, P, K, Si, Al, Fe, Cu, Cd, with fast neutron activation using neutron generator has been done.  Samples prepared from SRM 2704, N, P, K elements from MERCK, Cu, Cd, Al from activation foil made in San Carlos, weighted and packed for certain weight then iradiated during 30 minutes with 14 MeV fast neutron using the neutron generator and then counted with gamma spectrometry (accuspec).  At this research condition of neutron generator was set at...

  7. In Situ Study of Microstructure Evolution in Solidification of Hypereutectic Al-Si Alloys with Application of Thermal Analysis and Neutron Diffraction

    Science.gov (United States)

    Sediako, Dimitry G.; Kasprzak, Wojciech

    2015-09-01

    Understanding of the kinetics of solid-phase evolution in solidification of hypereutectic aluminum alloys is a key to control their as-cast microstructure and resultant mechanical properties, and in turn, to enhance the service characteristics of actual components. This study was performed to evaluate the solidification kinetics for three P-modified hypereutectic Al-19 pct Si alloys: namely, Al-Si binary alloy and with the subsequent addition of 2.8 pct Cu and 2.8 pct Cu + 0.7 pct Mg. Metallurgical evaluation included thermodynamic calculations of the solidification process using the FactSage™ 6.2 software package, as well as experimental thermal analysis, and in situ neutron diffraction. The study revealed kinetics of solid α-Al, solid Si, Al2Cu, and Mg2Si evolution, as well as the individual effects of Cu and Mg alloying additions on the solidification path of the Al-Si system. Various techniques applied in this study resulted in some discrepancies in the results. For example, the FactSage computations, in general, resulted in 281 K to 286 K (8 °C to 13 °C) higher Al-Si eutectic temperatures than the ones recorded in the thermal analysis, which are also ~278 K (~5 °C) higher than those observed in the in situ neutron diffraction. None of the techniques can provide a definite value for the solidus temperature, as this is affected by the chosen calculation path [283 K to 303 K (10 °C to 30 °C) higher for equilibrium solidification vs non-equilibrium] for the FactSage analysis; and further complicated by evolution of secondary Al-Cu and Mg-Si phases that commenced at the end of solidification. An explanation of the discrepancies observed and complications associated with every technique applied is offered in the paper.

  8. Structure and phase composition of Al-Ce-Cu system alloys in range of quasi-binary Al-Al8CeCu4 section

    International Nuclear Information System (INIS)

    Belov, N.A.; Khvan, A.V.

    2007-01-01

    The phase diagram of the Al-Cu-Ce system in the quasibinary section area of Al-Al 8 CeCu 4 has been investigated by metallographic, thermal, micro-X-ray spectral and X-ray structural analyses. The parameters of the eutectic reaction L→(Al)+CeCu 4 Al 8 : T=610 Deg C were found out; the composition was 14% Cu and 7% Ce. This eutectics is of a disperse structure and the ternary compound contained is capable of fragmentation and spheroidizing in the heating process (starting from 540 Deg C). It was demonstrated that the area of optimal (Al)+CeCu 4 Al 8 eutectics-based alloy compositions was within the narrow limits. That is related to the fact that at a comparatively little variation of the Cu:Ce=2 ratio solidus sharply decreases and, as a result, the crystallization interval considerably extends [ru

  9. Influence of Al addition on the thermal stability and mechanical properties of Fe76.5-xCu1Si13.5b9Alx amorphous alloys

    Directory of Open Access Journals (Sweden)

    Sun Y.Y.

    2012-01-01

    Full Text Available This paper fabricated Fe76.5-xCu1Si13.5B9Alx (x=0,1,2,3,5,7 at.% amorphous ribbons using singleroller melt-spinning method. The effect of Al content on the thermal stability and mechanical properties was investigated. The results indicated that Al addition have little effect on the amorphous formation ability of the alloys. On the other hand, increasing the Al content can substantially increase Tx2, which corresponds to the crystallization of Fe borides. Nanoindentation tests indicated that hardness of the alloys increase slightly with increasing the Al content, and Young’s modulus has a complicated relationship with the Al content.

  10. DETERMINATION OF LIMIT DETECTION OF THE ELEMENTS N, P, K, Si, Al, Fe, Cu, Cd, WITH FAST NEUTRON ACTIVATION USING NEUTRON GENERATOR

    Directory of Open Access Journals (Sweden)

    Sunardi Sunardi

    2010-06-01

    Full Text Available Determination of limit detection of the elements N, P, K, Si, Al, Fe, Cu, Cd, with fast neutron activation using neutron generator has been done.  Samples prepared from SRM 2704, N, P, K elements from MERCK, Cu, Cd, Al from activation foil made in San Carlos, weighted and packed for certain weight then iradiated during 30 minutes with 14 MeV fast neutron using the neutron generator and then counted with gamma spectrometry (accuspec.  At this research condition of neutron generator was set at current 1 mA that produced neutron flux about 5,47.107 n/cm2.s and  experimental result shown that the limit detection for the elements N, P, K, Si, Al, Fe, Cu, Cd are  2,44 ppm, 1,88 ppm, 2,15 ppm, 1,44 ppm, 1,26 ppm, 1,35 ppm, 1,05 ppm, 2,99 ppm, respectively.  The data  indicate that the limit detection or sensitivity of appliance of neutron generator to analyze the element is very good, which is feasible to get accreditation AANC laboratory using neutron generator.   Keywords: limit detection, AANC, neutron generator

  11. Effect of Grain Refinement and Cooling Rate on the Microstructure and Mechanical Properties of Secondary Al-Si-Cu Alloys

    Science.gov (United States)

    Timelli, Giulio; Camicia, Giordano; Ferraro, Stefano

    2014-02-01

    The effect of AlTi5B1 grain refinement and different solidification rates on metallurgical and mechanical properties of a secondary AlSi7Cu3Mg alloy is reported. While the Ti content ranges from 0.04 up to 0.225 wt.%, the cooling rate varies between 0.1 and 5.5 °C/s. Metallographic and thermal analysis techniques have been used to quantitatively examine the macro- and microstructural changes occurring with grain refiner addition at various cooling rates. The results indicate that a small AlTi5B1 addition produces the greatest refinement, while no significant reduction of grain size is obtained with a great amount of grain refiner. On increasing the cooling rate, a lower amount of AlTi5B1 master alloy is necessary to produce a uniform grain size throughout the casting. The combined addition of AlTi5B1 and Sr does not produce any reciprocal interaction or effect on primary α-Al and eutectic solidification. The grain refinement improves the plastic behavior of the alloy and increases the reliability of castings, as evidenced by the Weibull statistics.

  12. Coupled growth of Al-Al2Cu eutectics in Al-Cu-Ag alloys

    International Nuclear Information System (INIS)

    Hecht, U; Witusiewicz, V; Drevermann, A

    2012-01-01

    Coupled eutectic growth of Al and Al 2 Cu was investigated in univariant Al-Cu-Ag alloys during solidification with planar and cellular morphology. Experiments reveal the dynamic selection of small spacings, below the minimum undercooling spacing and show that distinct morphological features pertain to nearly isotropic or anisotropic Al-Al 2 Cu interfaces.

  13. Clustering behaviour in an Al-Mg-Si-Cu alloy during natural ageing and subsequent under-ageing

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Lingfei, E-mail: lingfei.cao@monash.edu [ARC Centre of Excellence for Design in Light Metals, Monash University, G68, Building 27, Welling Road, Clayton, Vic 3800 (Australia); Rometsch, Paul A.; Couper, Malcolm J. [ARC Centre of Excellence for Design in Light Metals, Monash University, G68, Building 27, Welling Road, Clayton, Vic 3800 (Australia)

    2013-01-01

    The clustering behaviour in an Al-Mg-Si-Cu alloy in the T4 and T61 tempers has been investigated by hardness and electrical conductivity testing, along with nanostructural characterisation using 3-D atom probe (3DAP) analysis. The selection of parameters for the PoSAP and IVAS cluster analysis software tools is discussed. The results show that the T4 hardness increases significantly within one day of natural ageing, and then reaches a plateau after about a week. A contingency table analysis reveals that clustering between Mg and Si atoms already exists in the T4 condition with only 1.1 h of natural ageing. In the T61 condition (after 0.5 h at 170 Degree-Sign C), the hardness is greatest in samples aged immediately after quenching, and decreases very rapidly with increasing prior natural ageing times of up to 3 h. The initial hardness drop in the T61 condition is associated with decreases in the volume fraction, average size and maximum size of solute aggregates. Longer prior natural ageing times inhibit the formation of larger solute aggregates (with more than 75 detected Mg+Si+Cu atoms) and thus result in low levels of T61 hardness.

  14. Study of an Al-Si-Cu HPDC alloy with high Zn content for the production of components requiring high ductility and tensile properties

    Energy Technology Data Exchange (ETDEWEB)

    Vicario, Iban; Egizabal, Pedro; Galarraga, Haize; Plaza, Luis Maria; Crespo, Inigo [Fundacion Tecnalia Research and Innovation, Donostia-San Sebastien (Spain). Dept. of foundry processes

    2013-04-15

    Conventional high-pressure die casting aluminium components present certain limitations in terms of mechanical properties attainable due to the intrinsic porosity of the castings as well as the presence of iron-based brittle intermetallic phases. The present work approaches the increase in ductility and tensile strength through the analysis of the effect of the alloying elements of AlSi alloys used for high-pressure die casting. The combination of alloying elements providing the best results in terms of ductility and tensile strength were eventually selected to produce a batch of components that were thoroughly tested. The final alloy had a composition of Si 8.21, Fe 0.78, Cu 1.53, Mn 0.64, Mg 0.46, Ni 0.07, Zn 3.37, Pb 0.34, Sn 0.27, Ti 0.18 and Cr 0.04wt.%. The selected alloy performance was compared to that of the commercial AlSi9Cu3 and Silafont {sup registered} 36 alloys.

  15. Constituent phase diagrams of the Al-Cu-Fe-Mg-Ni-Si system and their application to the analysis of aluminium piston alloys

    Energy Technology Data Exchange (ETDEWEB)

    Belov, N.A. [Moscow Institute of Steel and Alloys, Leninsky prosp. 4, Moscow 119049 (Russian Federation); Eskin, D.G. [Netherlands Institute for Metals Research, Rotterdamseweg 137, 2628AL Delft (Netherlands)]. E-mail: deskin@nimr.nl; Avxentieva, N.N. [Moscow Institute of Steel and Alloys, Leninsky prosp. 4, Moscow 119049 (Russian Federation)

    2005-10-15

    The evaluation of phase equilibria in quinary systems that constitute the commercially important Al-Cu-Fe-Mg-Ni-Si alloying system is performed in the compositional range of casting alloys by means of metallography, electron probe microanalysis, X-ray diffractometry, differential scanning calorimetry, and by the analysis of phase equilibria in the constituent systems of lesser dimensionality. Suggested phase equilibria are illustrated by bi-, mono- and invariant solidification reactions, polythermal diagrams of solidification, distributions of phase fields in the solid state, and isothermal and polythermal sections. Phase composition of as-cast alloys is analyzed in terms of non-equilibrium solidification. It is shown that the increase in copper concentration in piston Al-Si alloys results in the decrease in the equilibrium solidus from 540 to 505 deg C. Under non-equilibrium solidification conditions, piston alloys finish solidification at {approx}505 deg C. Iron is bound in the quaternary Al{sub 8}FeMg{sub 3}Si{sub 6} phase in low-iron alloys and in the ternary Al{sub 9}FeNi and Al{sub 5}FeSi phases in high-iron alloys.

  16. Effects of Al addition on atomic structure of Cu-Zr metallic glass

    Science.gov (United States)

    Li, Feng; Zhang, Huajian; Liu, Xiongjun; Dong, Yuecheng; Yu, Chunyan; Lu, Zhaoping

    2018-02-01

    The atomic structures of Cu52Zr48 and Cu45Zr48Al7 metallic glasses (MGs) have been studied by molecular dynamic simulations. The results reveal that the molar volume of the Cu45Zr48Al7 MG is smaller than that of the Cu52Zr48 MG, although the size of the Al atom is larger than that of the Cu atom, implying an enhanced atomic packing density achieved by introducing Al into the ternary MG. Bond shortening in unlike atomic pairs Zr-Al and Cu-Al is observed in the Cu45Zr48Al7 MG, which is attributed to strong interactions between Al and (Zr, Cu) atoms. Meanwhile, the atomic packing efficiency is enhanced by the minor addition of Al. Compared with the Cu52Zr48 binary MG, the potential energy of the ternary MG decreases and the glass transition temperature increases. Structural analyses indicate that more Cu- and Al-centered full icosahedral clusters emerge in the Cu45Zr48Al7 MG as some Cu atoms are substituted by Al. Furthermore, the addition of Al leads to more icosahedral medium-range orders in the ternary MG. The increase of full icosahedral clusters and the enhancement of the packing density are responsible for the improved glass-forming ability of Cu45Zr48Al7.

  17. Effects of Complex Modification by Sr-Sb on the Microstructures and Mechanical Properties of Al-18 wt % Mg₂Si-4.5Cu Alloys.

    Science.gov (United States)

    Sun, Youhong; Ma, Shaoming; Wang, Huiyuan; Chen, Lei; Gao, Ke; Ma, Yinlong; Liu, Baochang

    2016-03-04

    This research was carried out to investigate the influence of Sr-Sb on the microstructures and mechanical properties of Al-18 wt % Mg₂Si-4.5Cu alloys. After the addition of 0.2 wt % Sr-Sb, the morphologies of primary Mg₂Si transformed from equiaxed dendrite to cube in as-cast alloys and the average size of primary Mg₂Si decreased from ~50 to ~20 μm. The shape of eutectic Mg₂Si changed from Chinese script to short rod. After extrusion and T6 heat treatment, the ultimate tensile strength of modified alloy at room temperature (RT) and 100 °C increased respectively from 229 to 288 MPa, and from 231 to 272 MPa. The elongation-to-failure only slightly improved from 2.9% to 3.8% and from 3.3% to 3.7% at RT and 100 °C, respectively. The tensile fracture surface revealed a transition from brittle fracture to ductile fracture after modifying by 0.2 wt % Sr-Sb.

  18. Impact of ac/dc spark anodizing on the corrosion resistance of Al-Cu alloys

    Energy Technology Data Exchange (ETDEWEB)

    Alsrayheen, Enam, E-mail: ealsrayh@ucalgary.ca [Department of Chemistry, University of Calgary, 2500 University Drive NW, Calgary AB, T2N 1N4 (Canada); McLeod, Eric, E-mail: hmolero@ucalgary.ca [Department of Chemistry, University of Calgary, 2500 University Drive NW, Calgary AB, T2N 1N4 (Canada); Rateick, Richard, E-mail: richard.rateick@honeywell.com [Department of Chemistry, University of Calgary, 2500 University Drive NW, Calgary AB, T2N 1N4 (Canada); Molero, Hebert, E-mail: Eric.McLeod@stmu.ab.ca [Department of Chemistry, University of Calgary, 2500 University Drive NW, Calgary AB, T2N 1N4 (Canada); Birss, Viola, E-mail: birss@ucalgary.ca [Department of Chemistry, University of Calgary, 2500 University Drive NW, Calgary AB, T2N 1N4 (Canada)

    2011-07-01

    An ac/dc spark anodization method was used to deposit an oxide film (6 {+-} 3 {mu}m in thickness) on the Al-Cu alloy AA2219. The oxide films were formed at 10 mA/cm{sup 2} for 30 min in an alkaline silicate solution, showing three main stages of growth. Scanning electron microscopy and electron microprobe analysis revealed that the oxide films are not uniform and consist of three main layers, an inner Al-rich barrier layer ({approx}1 {mu}m), an intermediate Al-Si mixed oxide layer ({approx}2 {+-} 1 {mu}m), and an outer porous Si-rich layer ({approx}3 {+-} 3 {mu}m). In addition, microscopic analysis showed that the Al{sub 2}Cu intermetallics present in the alloy have not been excessively oxidized during the anodization process and thus are retained beneath the oxide film, as desired. The coating passivity and corrosion resistance, evaluated using linear sweep voltammetry (LSV) in pH 7 borate buffer solution and electrochemical impedance spectroscopy (EIS) in 0.86 M NaCl solution, respectively, were both significantly improved after spark-anodization.

  19. Fusion and characterization of an alloy Cu-Zn-Al-Ni of nuclear interest; Fusion y caracterizacion de una aleacion Cu-Zn-Al-Ni de interes nuclear

    Energy Technology Data Exchange (ETDEWEB)

    Santana M, J.S

    2003-07-01

    The present work is the result of the study of a non ferrous quatenary alloy of Cu-Zn-Al-Ni (Foundry 3), it was chosen of a series of alloys to obtain so much information of its microstructural properties like mechanical, evaluating them and comparing them with the previously obtained ternary alloys of Cu-AI-Ni (Foundry 1) and Cu-Zn-AI (Foundry 2) identified as alloys of memory effect and superalloys. These were carried out starting from the foundry of their pure elements of Cu, Zn, Al, Ni. When physically having the ingot of each alloy, different techniques were used for their characterization. The used techniques were through the metallographic analysis, by scanning electron microscopy (SEM), X-ray dispersive energy spectroscopy (EDS), X-ray diffraction (XRD), mechanical essays and Rockwell hardness. The non ferrous quaternary alloy Cu-Zn-AI-Ni by means of the metallographic analysis didn't show significant differences in their three sections (superficial, longitudinal and transverse) since result an homogeneous alloy at the same that the both ternaries. The grain size of the quaternary alloy is the finest while the ternary alloy of Cu-AI-Ni is the one that obtained the biggest grain size. Through MEB together with the analysis by EDS and the mapping of the elements that constitute each alloy, show that the three foundries were alloyed, moreover the presence of aggregates was also observed in the Foundries 2 and 3. These results by means of the analysis of XRD corroborate that these alloys have more of two elements. Relating the microstructural properties with those mechanical show us that as minor was the grain size, better they were his mechanical properties, in this case that of the quaternary alloy. With regard to the test of Rockwell hardness the Foundry 1 were the softest with the temper treatment, while that the Foundries 2 and 3 were the hardest with this same treatment, being still harder the Foundry 2 but with very little difference, for what great

  20. Effect of Alloy Elements on Microstructures and Mechanical Properties in Al-Mg-Si Alloys

    Science.gov (United States)

    Kato, Yoshikazu; Hisayuki, Koji; Sakaguchi, Masashi; Higashi, Kenji

    Microstructures and mechanical properties in the modified Al-Mg-Si alloys with variation in the alloy elements and their contents were investigated to enhance higher strength and ductility. Optimizing both the alloy element design and the industrial processes including heat-treatments and extrusion technology was carried out along the recent suggestion from the first principles calculation. The investigation concluded that the addition of Fe and/or Cu could recovery their lost ductility, furthermore increase their tensile strength up to 420 MPa at high elongation of 24 % after T6 condition for Al-0.8mass%Mg-1.0mass%Si-0.8mass%Cu-0.5mass%Fe alloy with excess Si content. The excellent combination between strength and ductility could be obtained by improvement to the grain boundary embitterment caused by grain boundary segregation of Si as a result from the interaction of Si with Cu or Fe with optimizing the amount of Cu and Fe contents.

  1. Calculation of Gibbs energy of Zr-Al-Ni, Zr-Al-Cu, Al-Ni-Cu and Zr-Al-Ni-Cu liquid alloys based on quasiregular solution model

    International Nuclear Information System (INIS)

    Li, H.Q.; Yang, Y.S.; Tong, W.H.; Wang, Z.Y.

    2007-01-01

    With the effects of electronic structure and atomic size being introduced, the mixing enthalpy as well as the Gibbs energy of the ternary Zr-Al-Cu, Ni-Al-Cu, Zr-Ni-Al and quaternary Zr-Al-Ni-Cu systems are calculated based on quasiregular solution model. The computed results agree well with the experimental data. The sequence of Gibbs energies of different systems is: G Zr-Al-Ni-Cu Zr-Al-Ni Zr-Al-Cu Cu-Al-Ni . To Zr-Al-Cu, Ni-Al-Cu and Zr-Ni-Al, the lowest Gibbs energy locates in the composition range of X Zr 0.39-0.61, X Al = 0.38-0.61; X Ni = 0.39-0.61, X Al = 0.38-0.60 and X Zr = 0.32-0.67, X Al = 0.32-0.66, respectively. And to the Zr-Ni-Al-Cu system with 66.67% Zr, the lowest Gibbs energy is obtained in the region of X Al = 0.63-0.80, X Ni = 0.14-0.24

  2. The Influence of Remelting on the Properties of AlSi6Cu4 Alloy Modified by Antimony

    OpenAIRE

    Medlen D.; Bolibruchova D.

    2012-01-01

    The paper deals with the problem of multiple remelting influence on AlSi6Cu4 alloy modified by antimony on chosen mechanical characteristics, microstructure and gas content. This foundry alloy is used mostly in automotive industry. Foundry Aluminum-Silicon alloys are also used in number of industrial weight sensitive applications because of their low weight and very good castability and good mechanical properties. Modifiers are usually added to molten aluminum-silicon alloys to refine the eut...

  3. Anisotropic Responses of Mechanical and Thermal Processed Cast Al-Si-Mg-Cu Alloy

    Science.gov (United States)

    Adeosun, S. O.; Akpan, E. I.; Balogun, S. A.; Onoyemi, O. K.

    2015-05-01

    The effects of ambient directional rolling and heat treatments on ultimate tensile strength (UTS), hardness (HD), percent elongation (PE), and impact energy (IE) on Al-Si-Mg-Cu alloy casting with reference to inclination to rolling direction are discussed in this article. The results show that rolled and quenched (CQ) sample possess superior UTS and HD to as-cast and those of rolled and aged samples (CA). Improved IE resistance with ductility is shown by both CQ and CA samples. However, these mechanical properties are enhanced as changes in the test sample direction moved away from rolling direction for all heat-treated samples. The CQ samples displayed highest tensile strength (108 MPa) and PE (19.8%) in the 90° direction.

  4. Tribological Characteristics of C/C-SiC-Cu Composite and Al/SiC Composite Materials under Various Contact Conditions

    International Nuclear Information System (INIS)

    Kim, Byung-Kook; Shin, Dong-Gap; Kim, Chang-Lae; Kim, Dae-Eun; Goo, Byeong-Choon

    2017-01-01

    The surface temperature of disc brakes varies during braking, which can affect the friction and wear behavior of braking systems. In order to develop an efficient braking system, the friction and wear behaviors of brake materials need to be clearly understood. In this work, the friction and wear behavior of the C/C-SiC-Cu composite and the Al/SiC composite, which are used in disc braking systems, were investigated. Both the surface temperature and contact pressure were studied. A pin-on-reciprocating tribotester was used for this purpose, in order to control temperature and load. Results showed that the friction varied significantly with temperature and sliding distance. It was found that a transfer layer of compacted wear debris formed on the wear track of the two materials. These layers caused the surface roughness of the wear track to increase. The outcome of this work is expected to serve as a basis for the development of braking systems under various operating conditions.

  5. Tribological Characteristics of C/C-SiC-Cu Composite and Al/SiC Composite Materials under Various Contact Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Byung-Kook; Shin, Dong-Gap; Kim, Chang-Lae; Kim, Dae-Eun [Yonsei Univ., Seoul (Korea, Republic of); Goo, Byeong-Choon [Korea Railroad Research Institute, Uiwang (Korea, Republic of)

    2017-01-15

    The surface temperature of disc brakes varies during braking, which can affect the friction and wear behavior of braking systems. In order to develop an efficient braking system, the friction and wear behaviors of brake materials need to be clearly understood. In this work, the friction and wear behavior of the C/C-SiC-Cu composite and the Al/SiC composite, which are used in disc braking systems, were investigated. Both the surface temperature and contact pressure were studied. A pin-on-reciprocating tribotester was used for this purpose, in order to control temperature and load. Results showed that the friction varied significantly with temperature and sliding distance. It was found that a transfer layer of compacted wear debris formed on the wear track of the two materials. These layers caused the surface roughness of the wear track to increase. The outcome of this work is expected to serve as a basis for the development of braking systems under various operating conditions.

  6. Precipitate statistics in an Al-Mg-Si-Cu alloy from scanning precession electron diffraction data

    Science.gov (United States)

    Sunde, J. K.; Paulsen, Ø.; Wenner, S.; Holmestad, R.

    2017-09-01

    The key microstructural feature providing strength to age-hardenable Al alloys is nanoscale precipitates. Alloy development requires a reliable statistical assessment of these precipitates, in order to link the microstructure with material properties. Here, it is demonstrated that scanning precession electron diffraction combined with computational analysis enable the semi-automated extraction of precipitate statistics in an Al-Mg-Si-Cu alloy. Among the main findings is the precipitate number density, which agrees well with a conventional method based on manual counting and measurements. By virtue of its data analysis objectivity, our methodology is therefore seen as an advantageous alternative to existing routines, offering reproducibility and efficiency in alloy statistics. Additional results include improved qualitative information on phase distributions. The developed procedure is generic and applicable to any material containing nanoscale precipitates.

  7. The influence of cooling rate and Fe/Cr content on the evolution of Fe-rich compounds in a secondary Al-Si-Cu diecasting alloy

    Science.gov (United States)

    Fabrizi, A.; Timelli, G.

    2016-03-01

    This study investigates the morphological evolution of primary α-Al(Fe,Mn,Cr)Si phase in a secondary Al-Si-Cu alloy with respect to the initial Fe and Cr contents as well as to the cooling rate. The solidification experiments have been designed in order to cover a wide range of cooling rates, and the Fe and Cr contents have been varied over two levels. Metallographic and image analysis techniques have been used to quantitatively examine the microstructural changes occurring at different experimental conditions. The morphological evolution of the α-Fe phase has been also analysed by observing deep etched samples. By changing the cooling rate, α-Al15(Fe,Mn,Cr)3Si2 dodecahedron crystals, as well as Chinese- script, branched structures and dendrites form, while primary coarse β-Al5(Fe,Mn)Si needles appear in the alloy with the highest Fe content at low cooling rates.

  8. Ca2 Al2 SiO7 :Ce3+ phosphors for mechanoluminescence dosimetry.

    Science.gov (United States)

    Tiwari, Geetanjali; Brahme, Nameeta; Sharma, Ravi; Bisen, D P; Sao, Sanjay Kumar; Sahu, Ishwar Prasad

    2016-12-01

    A series of Ce 3+ ion single-doped Ca 2 Al 2 SiO 7 phosphors was synthesized by a combustion-assisted method at an initiating temperature of 600 °C. The samples were annealed at 1100 °C for 3 h and their X-ray diffraction patterns confirmed a tetragonal structure. The phase structure, particle size, surface morphology and elemental analysis were analyzed using X-ray diffraction (XRD), transmission electron microscope (TEM), scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) spectroscopy techniques. Thermoluminescence (TL) intensity increased with increase in ultraviolet (UV) light exposure time up to 15 min. With further increase in the UV irradiation time the TL intensity decreases. The increase in TL intensity indicates that trap concentration increased with UV exposure time. A broad peak at 121 °C suggested the existence of a trapping level. The peak of mechanoluminescence (ML) intensity versus time curve increased linearly with increasing impact velocity of the moving piston. Mechanoluminescence intensity increased with increase in UV irradiation time up to 15 min. Under UV-irradiation excitation, the TL and ML emission spectra of Ca 2 Al 2 SiO 7 :Ce 3+ phosphor showed the characteristic emission of Ce 3+ peaking at 400 nm (UV-violet) and originating from the Ce 3+ transitions of 5d-4f ( 2 F 5/2 and 2 F 7/2 ). The photoluminescence (PL) emission spectra for Ca 2 Al 2 SiO 7 :Ce 3+ were similar to the ML/TL emission spectra. The mechanism of ML excitation and the suitability of the Ca 2 Al 2 SiO 7 :Ce 3+ phosphor for radiation dosimetry are discussed. Copyright © 2016 John Wiley & Sons, Ltd. Copyright © 2016 John Wiley & Sons, Ltd.

  9. /Cu-Al System

    Science.gov (United States)

    Kish, Orel; Froumin, Natalya; Aizenshtein, Michael; Frage, Nachum

    2014-05-01

    Wettability and interfacial interaction of the Ta2O5/Cu-Al system were studied. Pure Cu does not wet the Ta2O5 substrate, and improved spreading is achieved when relatively a high fraction of the active element (~40 at.% Al) was added. The Al2O3 and AlTaO4 phases were observed at the Ta2O5/Cu-Al interface. A thermodynamic evaluation allowed us to suggest that the lack of wetting bellow 40 at.% Al is due to the presence of a native oxide, which covers the drop. The conditions of the native oxide decomposition and the formation of the volatile Al2O suboxide strongly depend on the vacuum level during sessile drop experiments and the composition of the Cu-Al alloy. In our case, Al contents greater than 40% provides thermodynamic conditions for the formation of Al2O (as a result of Al reaction with Al2O3) and the drop spreading. It was suggested that the final contact angle in the Ta2O5/Cu-Al system (50°) is determined by Ta adsorption on the newly formed alumina interlayer.

  10. The Microstructure And Mechanical Properties Of The AlSi17Cu5 Alloy After Heat Treatment

    Directory of Open Access Journals (Sweden)

    Piątkowski J.

    2015-09-01

    Full Text Available In the paper results of the microstructure and mechanical properties (HB, Rm and R0,2 of AlSi17Cu5 alloy, subjected by solution heat treatment (500ºC/6h/woda and aging (200ºC/16h/piec are presented. In next step the alloy was modified and heated significantly above the Tliq temperature (separately and together. It was found that the increase in the strength properties of the tested alloy after heat treatment compared to alloys without solution heat treatment and aging was due to precipitation hardening. The applied aging treatment of ingots (preceded by solution heat treatment, causes not only increase in concentration in α(Al solid solution, but also a favorable change of the primary Si crystals morphology. During stereological measurements significant size reduction and change in the morphology of hypereutectic silicon crystals ware found. This effects can be further enhanced by overheating the alloy to a temperature of 920ºC and rapid cooling before casting of the alloy.

  11. Redetermination of clinobarylite, BaBe2Si2O7

    Directory of Open Access Journals (Sweden)

    Adrien J. Di Domizio

    2012-10-01

    Full Text Available Clinobarylite, ideally BaBe2Si2O7 (chemical name barium diberyllium disilicate, is a sorosilicate mineral and dimorphic with barylite. It belongs to a group of compounds characterized by the general formula BaM2+2Si2O7, with M2+ = Be, Mg, Fe, Mn, Zn, Co, or Cu, among which the Be-, Fe-, and Cu-members have been found in nature. The crystal structure of clinobarylite has been re-examined in this study based on single-crystal X-ray diffraction data collected from a natural sample from the type locality (Khibiny Massif, Kola Peninsula, Russia. The structure of clinobarylite can be considered as a framework of BeO4 and SiO4 tetrahedra, with one of the O atoms coordinated to two Be and one Si, one coordinated to two Si, and two O atoms coordinated to one Si and one Be atom. The BeO4 tetrahedra share corners, forming chains parallel to the c axis, which are interlinked by the Si2O7 units oriented parallel to the a axis. The Ba2+ cations (site symmetry m.. are in the framework channels and are coordinated by eleven O atoms in form of an irregular polyhedron. The Si—Obr (bridging O atom, at site symmetry m.. bond length, the Si—Onbr (non-bridging O atoms bond lengths, and the Si—O—Si angle within the Si2O7 unit are in marked contrast to the corresponding values determined in the previous study [Krivovichev et al. (2004. N. Jb. Miner. Mh. pp. 373–384].

  12. Fabrication of an Fe80.5Si7.5B6Nb5Cu Amorphous-Nanocrystalline Powder Core with Outstanding Soft Magnetic Properties

    Science.gov (United States)

    Zhang, Zongyang; Liu, Xiansong; Feng, Shuangjiu; Rehman, Khalid Mehmood Ur

    2018-03-01

    In this study, the melt spinning method was used to develop Fe80.5Si7.5B6Nb5Cu amorphous ribbons in the first step. Then, the Fe80.5Si7.5B6Nb5Cu amorphous-nanocrystalline core with a compact microstructure was obtained by multiple processes. The main properties of the magnetic powder core, such as micromorphology, thermal behavior, permeability, power loss and quality factor, have been analyzed. The obtained results show that an Fe80.5Si7.5B6Nb5Cu amorphous-nanocrystalline duplex core has high permeability (54.8-57), is relatively stable at different frequencies and magnetic fields, and the maximum power loss is only 313 W/kg; furthermore, it has a good quality factor.

  13. A study on the composition optimization and mechanical properties of Al-Mg-Si cast alloys

    International Nuclear Information System (INIS)

    Zhang, X.H.; Su, G.C.; Han, Y.Y.; Ai, X.H.; Yan, W.L.

    2010-01-01

    The mechanical properties of Al-Mg-Si cast alloys with different chemical compositions were investigated using an orthogonal test method. The optimized chemical compositions of Al alloy are given in wt% as follows: 7.0%Si-0.35%Mg-2.0%Cu-0.2%Mn-0.2%Ni-0.1%V-0.8%RE-89.35%Al. The optimized Al-Mg-Si alloy with metal mold casting had excellent mechanical properties. The softening resistance of the optimized alloy was better than that of ZL101 at elevated temperatures. The scanning electron microscopy fractographs of the tensile samples of ZL101 and optimized Al alloy at different magnifications revealed that all the specimens were fractured in a ductile manner, consisting of well-developed dimples over the entire surface. The alloys failed in a mixed-mode fracture, comprised predominantly of transgranular shears and a small amount of quasi-cleavages.

  14. Redetermination of clinobaryl-ite, BaBe(2)Si(2)O(7).

    Science.gov (United States)

    Domizio, Adrien J Di; Downs, Robert T; Yang, Hexiong

    2012-10-01

    Clinobaryl-ite, ideally BaBe(2)Si(2)O(7) (chemical name barium diberyllium disilicate), is a sorosilicate mineral and dimorphic with baryl-ite. It belongs to a group of compounds characterized by the general formula BaM(2+) (2)Si(2)O(7), with M(2+) = Be, Mg, Fe, Mn, Zn, Co, or Cu, among which the Be-, Fe-, and Cu-members have been found in nature. The crystal structure of clinobaryl-ite has been re-examined in this study based on single-crystal X-ray diffraction data collected from a natural sample from the type locality (Khibiny Massif, Kola Peninsula, Russia). The structure of clinobaryl-ite can be considered as a framework of BeO(4) and SiO(4) tetra-hedra, with one of the O atoms coordinated to two Be and one Si, one coordinated to two Si, and two O atoms coordinated to one Si and one Be atom. The BeO(4) tetra-hedra share corners, forming chains parallel to the c axis, which are inter-linked by the Si(2)O(7) units oriented parallel to the a axis. The Ba(2+) cations (site symmetry m..) are in the framework channels and are coordinated by eleven O atoms in form of an irregular polyhedron. The Si-O(br) (bridging O atom, at site symmetry m..) bond length, the Si-O(nbr) (non-bridging O atoms) bond lengths, and the Si-O-Si angle within the Si(2)O(7) unit are in marked contrast to the corresponding values determined in the previous study [Krivovichev et al. (2004 ▶). N. Jb. Miner. Mh. pp. 373-384].

  15. Thermal and mechanical properties of the Zr53Cu30Ni9Al8 based bulk metallic glass microalloyed with silicon

    International Nuclear Information System (INIS)

    Jang, Jason S.C.; Jian, S.R.; Chang, C.F.; Chang, L.J.; Huang, Y.C.; Li, T.H.; Huang, J.C.; Liu, C.T.

    2009-01-01

    The amorphous alloy rods of (Zr 53 Cu 30 Ni 9 Al 8 ) 100-x Si x (x = 0.25, 0.5, 0.75, 1) with a diameter of 2-6 mm were prepared by drop casting method in an Ar atmosphere. The thermal properties, including glass forming ability (GFA) and thermal stability during isothermal annealing of these amorphous alloys, and the mechanical properties have been systematic investigated by the combination of DSC, XRD, SEM, TEM, and compression test. The result of X-ray diffraction reveals that these entire (Zr 53 Cu 30 Ni 9 Al 8 ) 100-x Si x alloy rods exhibit a typical amorphous diffraction pattern with only a broad maximum around 2θ around 40 degree. Both T g (glass transition temperature) and T x (crystallization temperature) of these (Zr 53 Cu 30 Ni 9 Al 8 ) 100-x Si x alloys increase with the silicon addition. In addition, both the activation energy of crystallization and the incubation time of isothermal annealing these (Zr 53 Cu 30 Ni 9 Al 8 ) 100-x Si x amorphous alloys indicate that the (Zr 53 Cu 30 Ni 9 Al 8 ) 99.25 Si 0.75 alloy possesses the best thermal stability in the (Zr 53 Cu 30 Ni 9 Al 8 ) 100-x Si x alloy system. In parallel, the result of compression test shows that the yield strength increases with the addition of Si content and reaches to a maximum value about 1750 MPa with 3% plastic strain for the (Zr 53 Cu 30 Ni 9 Al 8 ) 99.25 Si 0.75 amorphous alloy.

  16. Effects of Cu and Ag additions on age-hardening behavior during multi-step aging in Al--Mg--Si alloys

    International Nuclear Information System (INIS)

    Kim, JaeHwang; Daniel Marioara, Calin; Holmestad, Randi; Kobayashi, Equo; Sato, Tatsuo

    2013-01-01

    Low Cu and Ag additions (≤0.10 at%) were found to strongly affect the age-hardening behavior in Al--Mg--Si alloys with Mg+Si>1.5 at%. The hardness increased during aging at 170 °C and the formation of β ″ precipitates was kinetically accelerated. The activation energy of the formation of the β ″ phase was calculated to 127, 105, 108 and 99 KJmol −1 in the base, Cu-added, Ag-added and Cu--Ag-added alloys, respectively using the Kissinger method. The negative effect of two-step aging caused by the formation of Cluster (1) during natural aging was not overcome by the addition of microalloying elements. However, it was suppressed by the formation of Cluster (2) through a pre-aging at 100 °C. Quantitative analysis of the precipitate microstructure was performed using a transmission electron microscope equipped with a parallel electron energy loss spectrometer for the determination of specimen thickness. The formation of Cluster (2) was found to increase the number density of β ″ precipitates, whereas the formation of Cluster (1) decreased the number density and increased the needle length. The effects of low Cu and Ag additions in combination with multi-step aging are discussed based on microstructure observations and hardness and resistivity measurements.

  17. Nanoporous Al sandwich foils using size effect of Al layer thickness during Cu/Al/Cu laminate rolling

    Science.gov (United States)

    Yu, Hailiang; Lu, Cheng; Tieu, A. Kiet; Li, Huijun; Godbole, Ajit; Kong, Charlie

    2018-06-01

    The roll bonding technique is one of the most widely used methods to produce metal laminate sheets. Such sheets offer interesting research opportunities for both scientists and engineers. In this paper, we report on an experimental investigation of the 'thickness effect' during laminate rolling for the first time. Using a four-high multifunction rolling mill, Cu/Al/Cu laminate sheets were fabricated with a range of thicknesses (16, 40, 70 and 130 μm) of the Al layer. The thickness of the Cu sheets was a constant 300 μm. After rolling, TEM images show good bonding quality between the Cu and Al layers. However, there are many nanoscale pores in the Al layer. The fraction of nanoscale pores in the Al layer increases with a reduction in the Al layer thickness. The finite element method was used to simulate the Cu/Al/Cu rolling process. The simulation results reveal the effect of the Al layer thickness on the deformation characteristics of the Cu/Al/Cu laminate. Finally, we propose that the size effect of the Al layer thickness during Cu/Al/Cu laminate rolling may offer a method to fabricate 'nanoporous' Al sandwich laminate foils. Such foils can be used in electromagnetic shielding of electrical devices and noisy shielding of building.

  18. The influence of cooling rate and Fe/Cr content on the evolution of Fe-rich compounds in a secondary Al-Si-Cu diecasting alloy

    International Nuclear Information System (INIS)

    Fabrizi, A; Timelli, G

    2016-01-01

    This study investigates the morphological evolution of primary α-Al(Fe,Mn,Cr)Si phase in a secondary Al-Si-Cu alloy with respect to the initial Fe and Cr contents as well as to the cooling rate. The solidification experiments have been designed in order to cover a wide range of cooling rates, and the Fe and Cr contents have been varied over two levels. Metallographic and image analysis techniques have been used to quantitatively examine the microstructural changes occurring at different experimental conditions. The morphological evolution of the α-Fe phase has been also analysed by observing deep etched samples. By changing the cooling rate, α-Al 15 (Fe,Mn,Cr) 3 Si 2 dodecahedron crystals, as well as Chinese- script, branched structures and dendrites form, while primary coarse β-Al 5 (Fe,Mn)Si needles appear in the alloy with the highest Fe content at low cooling rates. (paper)

  19. A novel yellow-emitting SrAlSi4N7:Ce3+ phosphor for solid state lighting: Synthesis, electronic structure and photoluminescence properties

    Science.gov (United States)

    Ruan, Jian; Xie, Rong-Jun; Funahashi, Shiro; Tanaka, Yoshinori; Takeda, Takashi; Suehiro, Takayuki; Hirosaki, Naoto; Li, Yuan-Qiang

    2013-12-01

    Ce3+-doped and Ce3+/Li+-codoped SrAlSi4N7 phosphors were synthesized by gas pressure sintering of powder mixtures of Sr3N2, AlN, α-Si3N4, CeN and Li3N. The phase purity, electronic crystal structure, photoluminescence properties of SrAlSi4N7:Ce3+(Ce3+/Li+) were investigated in this work. The band structure calculated by the DMol3 code shows that SrAlSi4N7 has a direct band gap of 3.87 eV. The single crystal analysis of Ce3+-doped SrAlSi4N7 indicates a disordered Si/Al distribution and nitrogen vacnacy defects. SrAlSi4N7 was identified as a major phase of the fired powders, and Sr5Al5Si21N35O2 and AlN as minor phases. Both Ce3+ and Ce3+/Li+ doped SrAlSi4N7 phosphors can be efficiently excited by near-UV or blue light and show a broadband yellow emission peaking around 565 nm. A highest external quantum efficiency of 38.3% under the 450 nm excitation was observed for the Ce3+/Li+-doped SrAlSi4N7 (5 mol%). A white light LED lamp with color temperature of 6300 K and color rendering index of Ra=78 was achieved by combining Sr0.97Al1.03Si3.997N\\94\\maccounttest14=t0005_18193 7:Ce3+0.03 with a commercial blue InGaN chip. It indicates that SrAlSi4N7:Ce3+ is a promising yellow emitting down-conversion phosphor for white LEDs.

  20. Thermal storage/discharge performances of Cu-Si alloy for solar thermochemical process

    Science.gov (United States)

    Gokon, Nobuyuki; Yamaguchi, Tomoya; Cho, Hyun-seok; Bellan, Selvan; Hatamachi, Tsuyoshi; Kodama, Tatsuya

    2017-06-01

    The present authors (Niigata University, Japan) have developed a tubular reactor system using novel "double-walled" reactor/receiver tubes with carbonate molten-salt thermal storage as a phase change material (PCM) for solar reforming of natural gas and with Al-Si alloy thermal storage as a PCM for solar air receiver to produce high-temperature air. For both of the cases, the high heat capacity and large latent heat (heat of solidification) of the PCM phase circumvents the rapid temperature change of the reactor/receiver tubes at high temperatures under variable and uncontinuous characteristics of solar radiation. In this study, we examined cyclic properties of thermal storage/discharge for Cu-Si alloy in air stream in order to evaluate a potentiality of Cu-Si alloy as a PCM thermal storage material. Temperature-increasing performances of Cu-Si alloy are measured during thermal storage (or heat-charge) mode and during cooling (or heat-discharge) mode. A oxidation state of the Cu-Si alloy after the cyclic reaction was evaluated by using electron probe micro analyzer (EPMA).

  1. Effect of heat treatment on microstructure and interface of SiC particle reinforced 2124 Al matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Mandal, Durbadal, E-mail: durbadal73@yahoo.co.in [MEF Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Viswanathan, Srinath [Dept of Metallurgical and Materials Engineering, University of Alabama, Tuscaloosa, AL (United States)

    2013-11-15

    The microstructure and interface between metal matrix and ceramic reinforcement of a composite play an important role in improving its properties. In the present investigation, the interface and intermetallic compound present in the samples were characterized to understand structural stability at an elevated temperature. Aluminum based 2124 alloy with 10 wt.% silicon carbide (SiC) particle reinforced composite was prepared through vortex method and the solid ingot was deformed by hot rolling for better particle distribution. Heat treatment of the composite was carried out at 575 °C with varying holding time from 1 to 48 h followed by water quenching. In this study, the microstructure and interface of the SiC particle reinforced Al based composites have been studied using optical microscopy, scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS), electron probe micro-analyzer (EPMA) associated with wavelength dispersive spectroscopy (WDS) and transmission electron microscopy (TEM) to identify the precipitate and intermetallic phases that are formed during heat treatment. The SiC particles are uniformly distributed in the aluminum matrix. The microstructure analyses of Al–SiC composite after heat treatment reveal that a wide range of dispersed phases are formed at grain boundary and surrounding the SiC particles. The energy dispersive X-ray spectroscopy and wavelength dispersive spectroscopy analyses confirm that finely dispersed phases are CuAl{sub 2} and CuMgAl{sub 2} intermetallic and large spherical phases are Fe{sub 2}SiAl{sub 8} or Al{sub 15}(Fe,Mn){sub 3}Si. It is also observed that a continuous layer enriched with Cu and Mg of thickness 50–80 nm is formed at the interface in between Al and SiC particles. EDS analysis also confirms that Cu and Mg are segregated at the interface of the composite while no carbide is identified at the interface. - Highlights: • The composite was successfully heat treated at 575°C for 1

  2. Phase equilibria in Dy-Cu-Al system at 500 deg C

    International Nuclear Information System (INIS)

    Kuz'ma, Yu.B.; Milyan, V.V.

    1989-01-01

    Using the methods of X-ray diffraction analysis a diagram of phase equilibria in Dy-Cu-Al system at 500 deg C is plotted. Boundaries of solid solutions on the basis of DyCu 2 , DyCu and DyAl 2 compounds are determined and homogeneity regions of ternary compounds Dy 2 (Cu, Al) 7 and Dy(CuAl) 5 are ascertained. Compounds DyCuAl 3 , Dy 4 Cu 4 Al 11 and Dy 5 Cu 6 Al 9 have been detected for the first time

  3. A study of metal-ceramic wettability in SiC-Al using dynamic melt infiltration of SiC

    Science.gov (United States)

    Asthana, R.; Rohatgi, P. K.

    1993-01-01

    Pressure-assisted infiltration with a 2014 Al alloy of plain and Cu-coated single crystal platelets of alpha silicon carbide was used to study particulate wettability under dynamic conditions relevant to pressure casting of metal-matrix composites. The total penetration length of infiltrant metal in porous compacts was measured at the conclusion of solidification as a function of pressure, infiltration time, and SiC size for both plain and Cu-coated SiC. The experimental data were analyzed to obtain a threshold pressure for the effect of melt intrusion through SiC compacts. The threshold pressure was taken either directly as a measure of wettability or converted to an effective wetting angle using the Young-Laplace capillary equation. Cu coating resulted in partial but beneficial improvements in wettability as a result of its dissolution in the melt, compared to uncoated SiC.

  4. Utilisation of mould temperature change in eliminating the Al5FeSi phases in secondary AlSi7Mg0.3 alloy

    Directory of Open Access Journals (Sweden)

    Bolibruchová D.

    2017-03-01

    Full Text Available This article describes the impact of the metal mould temperature change in eliminating the adverse effect of iron in the AlSi7Mg0.3 alloy. The kind of phases based on iron to be formed in aluminium alloys is determined by the alloy chemical composition, the melt overheating temperature prior to casting, and the cooling rate during crystallisation. In the experiment, we used three various mould temperatures, and their impact on the possible change in the adverse Al5FeSi phase, excreted in a needle form to a more compact form of Chinese writing or skeleton units. The experimental part did not use melt overheat that would result in impairment of the melt, for example due to increased gassing of the melt, as well as in a greater load on the smelting unit, thus resulting in increased energy expenditure. We can conclude from the obtained results that the mould temperature change does not have an adequate effect in eliminating the adverse effect of iron in Al-Si-Mg alloys.

  5. Effects of Sintering and Extrusion on the Microstructures and Mechanical Properties of a SiC/Al-Cu Composite

    Science.gov (United States)

    Sun, Chao; Shen, Rujuan; Song, Min

    2012-03-01

    This article studied the effects of sintering and extrusion on the microstructures and mechanical properties of SiC particle reinforced Al-Cu alloy composite produced by powder metallurgy method. It has been shown that both extrusion and increasing sintering temperature can significantly improve the strength and plasticity of the composite. The extrusion and increase of the sintering temperature can break up the oxide coating on the matrix powder surfaces, decrease the number of pores, accelerate the elements' diffusion and increase the density and particle interfacial bonding strength, thus significantly improve the mechanical properties of the composite. The strength and hardness of the composite increase and the elongation decreases with increasing the aging time at under-aged stage, while the strength and hardness start to decrease and the elongation starts to increase with increasing the aging time at over-aged stage due to the formation and growth of the secondary strengthening precipitates in the Al-Cu matrix.

  6. A novel yellow-emitting SrAlSi4N7:Ce3+ phosphor for solid state lighting: Synthesis, electronic structure and photoluminescence properties

    International Nuclear Information System (INIS)

    Ruan, Jian; Xie, Rong-Jun; Funahashi, Shiro; Tanaka, Yoshinori; Takeda, Takashi; Suehiro, Takayuki; Hirosaki, Naoto; Li, Yuan-Qiang

    2013-01-01

    Ce 3+ -doped and Ce 3+ /Li + -codoped SrAlSi 4 N 7 phosphors were synthesized by gas pressure sintering of powder mixtures of Sr 3 N 2 , AlN, α-Si 3 N 4 , CeN and Li 3 N. The phase purity, electronic crystal structure, photoluminescence properties of SrAlSi 4 N 7 :Ce 3+ (Ce 3+ /Li + ) were investigated in this work. The band structure calculated by the DMol 3 code shows that SrAlSi 4 N 7 has a direct band gap of 3.87 eV. The single crystal analysis of Ce 3+ -doped SrAlSi 4 N 7 indicates a disordered Si/Al distribution and nitrogen vacnacy defects. SrAlSi 4 N 7 was identified as a major phase of the fired powders, and Sr 5 Al 5 Si 21 N 35 O 2 and AlN as minor phases. Both Ce 3+ and Ce 3+ /Li + doped SrAlSi 4 N 7 phosphors can be efficiently excited by near-UV or blue light and show a broadband yellow emission peaking around 565 nm. A highest external quantum efficiency of 38.3% under the 450 nm excitation was observed for the Ce 3+ /Li + -doped SrAlSi 4 N 7 (5 mol%). A white light LED lamp with color temperature of 6300 K and color rendering index of Ra=78 was achieved by combining Sr 0.97 Al 1.03 Si 3.997 N/94/maccounttest14=t0005 1 8193 7 :Ce 3+ 0.03 with a commercial blue InGaN chip. It indicates that SrAlSi 4 N 7 :Ce 3+ is a promising yellow emitting down-conversion phosphor for white LEDs. - Graphical abstract: One-phosphor converted white light-emitting diode (LED) was fabricated by combining a blue LED chip and a yellow-emitting SrAlSi4N7:Ce 3+ phosphor (see inset), which has the color rendering index of 78 and color temperature of 6300 K. - Highlights: • We reported a new yellow nitride phosphor suitable for solid state lighting. • We solved the crystal structure and evidenced a disordered Si/Al distribution. • We fabricated a high color rendering white LEDs by using a single SrAlSi4N7:Ce

  7. Thermal stability of Cu/α-Ta/SiO2/Si structures

    International Nuclear Information System (INIS)

    Yuan, Z.L.; Zhang, D.H.; Li, C.Y.; Prasad, K.; Tan, C.M.

    2004-01-01

    The thermal stability of the Cu/α-Ta/SiO 2 /Si structures is investigated. Tantalum oxides are first observed at the interface between Cu and Ta due to residual oxygen in the annealing ambient at low annealing temperatures (about 600 deg. C). Ternary Cu-Ta oxides and/or Ta oxides rather than Cu oxides are found at the Cu top layer on account of the out diffusion of Ta. After high temperature annealing (up to 750 deg. C), polycrystalline Tantalum oxides (Ta 2 O 5 ) and Ta-rich silicides (Ta 5 Si 3 ) are found as dominant products due to the dissociation of SiO 2 . A severe intermixing of Cu, Ta and SiO 2 was observed after 800 deg. C annealing. First a drop and then an increase in sheet resistances were observed, the former possibly resulting from grain growth and impurities removal in Cu films, and the latter from the reduction of Cu thickness and formation of high resistivity products. The α-Ta films with a thickness of 25 nm have good barrier effectiveness up to 750 deg. C. The degradation of α-Ta film is mainly caused by self oxidation, silicidation and bidirectional diffusion

  8. Influence of heat treatment on microstructure and tensile properties of a cast Al-Cu-Si-Mn alloy

    Directory of Open Access Journals (Sweden)

    Liu Zhixue

    2013-11-01

    Full Text Available Solution and aging treatments are important approaches to improve mechanical properties and microstructure of aluminum-base alloys. In this research, a new type high strength Al-Cu-Si-Mn cast alloy was prepared. The effect of different solution and aging treatment temperatures on microstructure and mechanical properties of the Al-Cu-Si-Mn cast alloy were studied by means of microstructure observation and mechanical properties testing. Results showed that after solution treated at different temperatures for 12 h and aged at 175 ℃ for 12 h, with the increase of the solution temperature, both the tensile strength and the elongation of the alloy firstly increase and then decrease, and reach their peak values at 530 ℃. When the solution temperature is below 530 ℃, the microstructure of the alloy consists of α phase, undissolved θ phase and T phase; while when it exceeds 530 ℃, the microstructure only consists of α phase and T phase. After solution treated at 530 ℃ for 12 h and aged at different temperatures for 12 h, both the tensile strength and the elongation of the alloy firstly increase and then decrease with the increasing of temperature, and reach their peak values at 175 ℃. Therefore, the optimal heat treatment process for the alloy in this study is 12 h solution at 530 ℃ and 12 h aging at 175 ℃, and the corresponding tensile strength is 417 MPa, elongation is 4.0%.

  9. Optimization of Squeeze Parameters and Modification of AlSi7Mg Alloy

    Directory of Open Access Journals (Sweden)

    Zyska A.

    2013-06-01

    Full Text Available The paper present the examination results concerning mechanical properties of castings made of AlSi7MG alloy in correlation both with the most significant squeeze casting parameters and with the modification treatment. Experiments were planned and held according to the 23 factorial design. The regression equations describing the influence of the squeeze pressure, the mould temperature, and the quantity of strontium modifier on the strength and elongation of the examined alloy were obtained. It was found that the main factor controlling the strength increase is the squeeze pressure, while the plasticity (A5 of the alloy is affected most advantageously by modification. The application of modification treatment in squeeze casting technology enables for production of the slab-type castings made of AlSi7Mg alloy exhibiting strength at the level of 230 MPa and elongation exceeding 14%.

  10. The crystallization of (NiCu)ZrTiAlSi glass/crystalline composite

    International Nuclear Information System (INIS)

    Czeppe, T.; Sypien, A.; Ochin, P.; Anastassova, S.

    2007-01-01

    Alloys of composition (Ni 1-x Cu x ) 60 Zr 18 Ti 13 A1 5 Si 4 were investigated in the form of ribbons and massive samples. The microstructure of the massive samples consists of dendritic crystals in the amorphous or nanocrystalline matrix. The amount of the amorphous phase is the lowest in the sample with the highest Cu content. The segregation in the liquid phase, leading to the local differences in density and the composition of the crystallizing dendrites in the samples crystallized in the copper mould was shown. The typical compositions of the multi-component crystals could be distinguished; one with the increased content of aluminum, the second with the high content of silicon and third, with the high content of (NiCu) and (ZrTi). The cubic phase Ni(Cu)Ti(Zr) with Cu and Zr dissolved could be identified. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  11. Corrosion Inhibition Study of Al-Cu-Ni Alloy in Simulated Sea-Water ...

    African Journals Online (AJOL)

    Akorede

    ABSTRACT: A study on the inhibition of Al-Cu-Ni alloy in simulated ... which the percentage of Copper, and Nickel were kept .... proceed based on equation of reaction in eqn (4). Al .... Sodium-Modified A356.0-Type Al-Si-Mg Alloy in Simulated.

  12. A first-principles study of the structural, mechanical and electronic properties of precipitates of Al2Cu in Al-Cu alloys.

    Science.gov (United States)

    Ouyang, Y F; Chen, H M; Tao, X M; Gao, F; Peng, Q; Du, Y

    2018-01-03

    The properties of precipitates are important in understanding the strengthening mechanism via precipitation during heat treatment and the aging process in Al-Cu based alloys, where the formation of precipitates is sensitive to temperature and pressure. Here we report a first-principles investigation of the effect of temperature and pressure on the structural stability, elastic constants and formation free energy for precipitates of Al 2 Cu, as well as their mechanical properties. Based on the formation enthalpy of Guinier-Preston (GP(I)) zones, the size of the GP(I) zone is predicted to be about 1.4 nm in diameter, which is in good agreement with experimental observations. The formation enthalpies of the precipitates are all negative, suggesting that they are all thermodynamically stable. The present calculations reveal that entropy plays an important role in stabilizing θ-Al 2 Cu compared with θ C '-Al 2 Cu. The formation free energies of θ''-Al 3 Cu, θ C '-Al 2 Cu, θ D '-Al 5 Cu 3 and θ t '-Al 11 Cu 7 increase with temperature, while those of θ'-Al 2 Cu, θ O '-Al 2 Cu and θ-Al 2 Cu decrease. The same trend is observed with the effect of pressure. The calculated elastic constants for the considered precipitation phases indicate that they are all mechanically stable and anisotropic, except θ C '-Al 2 Cu. θ D '-Al 5 Cu 3 has the highest Vicker's hardness. The electronic structures are also calculated to gain insight into the bonding characteristics. The present results can help in understanding the formation of precipitates by different treatment processes.

  13. Spheroidization of primary Mg{sub 2}Si in Al-20Mg{sub 2}Si-4.5Cu alloy modified with Ca and Sb during T6 heat treatment process

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Hong-Chen; Wang, Hui-Yuan, E-mail: wanghuiyuan@jlu.edu.cn; Chen, Lei; Zha, Min, E-mail: minzha@jlu.edu.cn; Wang, Cheng; Li, Chao; Jiang, Qi-Chuan

    2017-02-08

    The morphology evolution of primary Mg{sub 2}Si particles in a Al-20Mg{sub 2}Si-4.5Cu alloy both unmodified and modified with 0.5 wt% Ca-Sb prepared by hot-extrusion followed by T6 heat treatment was investigated in the present study. Interestingly, we found that the combination of hot-extrusion and T6 heat treatment was efficient in transforming truncated octahedral primary Mg{sub 2}Si into sphere in the modified alloy. In contrast, the primary Mg{sub 2}Si particles still kept dentritic in the unmodified alloy. It suggested that the formation of truncated octahedral primary Mg{sub 2}Si particles in as-cast state, the fragmentation of particles by hot-extrusion and the enhanced solid-state diffusion of Si and/or Mg atoms during heat treatment were responsible for the spheroidization of primary Mg{sub 2}Si. Moreover, the existence of fine (~10–20 µm) spherical primary Mg{sub 2}Si played an important role in strengthening the alloy, i.e., the ultimate tensile strength (UTS) increased from ~227 MPa in the unmodified alloy to ~303 MPa in the modified one. It is because the fine spherical primary Mg{sub 2}Si particles can provide a higher fracture stress and strength of the matrix/particle interface. Our study offered a simple methodology to prepare spherical primary Mg{sub 2}Si in an Al-high Mg{sub 2}Si alloy, which is beneficial to design novel light-weight Al-Mg-Si alloys with improved mechanical properties.

  14. The Effect of Si Morphology on Machinability of Al-Si Alloys

    Directory of Open Access Journals (Sweden)

    Muhammet Uludağ

    2015-12-01

    Full Text Available Many of the cast parts require some sort of machining like milling, drilling to be used as a finished product. In order to improve the wear properties of Al alloys, Si is added. The solubility of Si in Al is quite low and it has a crystallite type structure. It behaves as particulate metal matrix composite which makes it an attractive element. Thus, the wear and machinability properties of these type of alloys depend on the morphology of Si in the matrix. In this work, Sr was added to alter the morphology of Si in Al-7Si and Al-12Si. Cylindrical shaped samples were cast and machinability characteristics of Sr addition was studied. The relationship between microstructure and machinability was evaluated.

  15. Low silicon U(Al,Si)3 stabilization by Zr addition

    International Nuclear Information System (INIS)

    Pizarro, L.M.; Alonso, P.R.; Rubiolo, G.H.

    2009-01-01

    Previous knowledge states that (U,Zr)Al 3 and U(Al,Si) 3 phases with Zr and Si content higher than 6 at.% (7.7 wt%) and 4 at.% (1.4 wt%), respectively, does not partially transform to UAl 4 at 600 o C. In this work, four alloys within the quaternary system U-Al-Si-Zr were made with a fixed nominal 0.18 at.% (0.1 wt%) Si content in order to assess the synergetic effect of both Zr and Si alloying elements to the thermodynamic stability of the (U,Zr)(Al,Si) 3 phase. Heat treatments at 600 deg. C were undertaken and samples were analyzed by means of XRD, EPMA and EDS techniques. A remarkable conclusion is that addition of 0.3 at.% Si in the (U,Zr)(Al,Si) 3 phase reduces in 2.7 at.% the necessary Zr content to inhibit its transformation to U(Al,Si) 4 .

  16. Wetting and interface interactions in the B4C/Al-Me (Me=Cu, Sn) systems

    International Nuclear Information System (INIS)

    Aizenshtein, M.; Froumin, N.; Dariel, M.P.; Frage, N.

    2008-01-01

    The wettability of B 4 C in contact with non-carbide and non-boride forming liquid metals (such as Cu or Sn) has been the subject of several studies. These metals do not wet boron carbide unless a reactive element is added to the melt. The present study is concerned with the addition of Al which completes the series of reactive elements added to the non-wetting metals. While Si represents the elements that form stable carbides and Ti represents the elements that form stable borides, Al belongs to the group of elements that form ternary borocarbides. The wetting experiments in the B 4 C/(Me-Al, Me=Cu, Sn) systems have shown that a ternary product, namely Al 8 B 4 C 7 was formed at the interface and that wetting is governed by the thermodynamic properties of the binary liquid system

  17. Change of quasilattice constant during amorphous-to-quasicrystalline phase transformation in Zr65Al7.5Ni10Cu7.5Ag10 metallic glass

    DEFF Research Database (Denmark)

    Jiang, Jianzhong; Rasmussen, A.R.; Jensen, C.H.

    2002-01-01

    The amorphous-to-quasicrystalline phase transformation in a Zr65Al7.5Ni10Cu7.5Ag10 metallic glass has been investigated by monitoring the quasilattice constant and the composition of quasicrystalline particles in the samples annealed in vacuum at 663 K for various times. It is found that the quas......The amorphous-to-quasicrystalline phase transformation in a Zr65Al7.5Ni10Cu7.5Ag10 metallic glass has been investigated by monitoring the quasilattice constant and the composition of quasicrystalline particles in the samples annealed in vacuum at 663 K for various times. It is found......Cu7.5Ag10 metallic glass is a nonpolymorphous reaction....

  18. Solution Treatment Effect on Tensile, Impact and Fracture Behaviour of Trace Zr Added Al-12Si-1Mg-1Cu Piston Alloy

    Science.gov (United States)

    Kaiser, Md. Salim

    2018-04-01

    The effects of T6 solution treatment on tensile, impact and fracture properties of cast Al-12Si-1Mg-1Cu piston alloys with trace of zirconium were investigated. Cast alloys were given precipitation strengthening treatment having a sequence of homogenizing, solutionizing, quenching and ageing. Both cast and solutionized samples are isochronally aged for 90 min at different temperatures up to 300 °C. Tensile and impact properties of the differently processed alloys have been studied to understand the precipitation strengthening of the alloys. Fractograpy of the alloys were observed to understand the mode of fracture. It is observed that the improvement in tensile properties in the aged alloys through heat treatment is mainly attributed to the formation of the Al2Cu and Mg2Si precipitates within the Al matrix. Solution treatment improves the tensile strength for the reason that during solution treatment some alloying elements are re-dissolved to produce a solute-rich solid solution. Impact energy decreases with ageing temperature due to formation of GP zones, β' and β precipitates. The fractography shows large and small dimple structure and broken or cracked primary Si, particles. Microstructure study of alloys revealed that the solution treatment improved distribution of silicon grains. The addition of Zr produces an improvement in the tensile properties as a result of its grain refining action and grain coarsening resistance in the matrix at a higher temperature.

  19. Titanium as an intermetallic phase stabilizer and its effect on the mechanical and thermal properties of Al-Si-Mg-Cu-Ti alloy

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Se-Weon [Korea Institute of Industrial Technology, 6 Cheomdan-gwagiro 208 beon-gil, Buk-gu, Gwangju 500-480 (Korea, Republic of); Cho, Hoon-Sung [School of Materials Science and Engineering, Chonnam National University, 77 Yongbong-ro, Buk-gu, Gwangju 500-757 (Korea, Republic of); Kumai, Shinji [Department of Metallurgy and Ceramics Science, Tokyo Institute of Technology, S8-10, 2-12-1 O-okayama, Meguro-ku, Tokyo 152-8552 (Japan)

    2016-12-15

    The effect of precipitation of intermetallics on the mechanical and thermal properties of Al-6.5Si-0.44Mg-0.9Cu-(Ti) alloys (in wt%) during various artificial aging treatments was studied using a universal testing machine and a laser flash apparatus. The solution treatment of the alloy samples was conducted at 535 °C for 6 h, followed by quenching in warm water. The solution-treated samples were artificially aged for 5 h at different temperatures ranging from 170 °C to 220 °C. After the artificial aging treatment, the Al-6.5Si-0.44Mg-0.9Cu alloy (the Ti-free alloy) had a lower ultimate tensile strength (UTS) than the Al-6.5Si-0.44Mg-0.9Cu-0.2Ti alloy. The UTS response of the alloys was enhanced by the addition of Ti, with the maximum UTS showing an increase from 348 MPa for the Ti-free alloy to 363 MPa for that containing 0.2 wt% Ti, aged at 180 °C. The Ti-free alloy had a higher thermal diffusivity than the Ti-containing alloy over all temperature ranges. Upon increasing the temperature from 180 °C to 220 °C, the room temperature thermal diffusivities increased because the solute concentration in the α-Al matrix rapidly decreased. In particular, the thermal diffusivity increased significantly between 200 °C and 400 °C. This temperature range matched the range of intermetallic phase precipitation as confirmed by differential scanning calorimetry and measurement of the coefficient of thermal expansion. During the artificial aging treatment, the intermetallic phases precipitated and grew rapidly. These reactions induced a reduction of the solute atoms in the solid solution, thus producing a more significant reduction in the thermal diffusivity. As the temperature was increased to above 400 °C, the formation of intermetallic phases ceased, and the thermal diffusivity showed a steady value, regardless of the aging temperature.

  20. Elastocaloric effect in CuAlZn and CuAlMn shape memory alloys under compression

    OpenAIRE

    Qian, Suxin; Geng, Yunlong; Wang, Yi; Pillsbury, Thomas E.; Hada, Yoshiharu; Yamaguchi, Yuki; Fujimoto, Kenjiro; Hwang, Yunho; Radermacher, Reinhard; Cui, Jun; Yuki, Yoji; Toyotake, Koutaro; Takeuchi, Ichiro

    2016-01-01

    This paper reports the elastocaloric effect of two Cu-based shape memory alloys: Cu68Al16Zn16 (CuAlZn) and Cu73Al15Mn12 (CuAlMn), under compression at ambient temperature. The compression tests were conducted at two different rates to approach isothermal and adiabatic conditions. Upon unloading at a strain rate of 0.1 s−1 (adiabatic condition) from 4% strain, the highest adiabatic temperature changes (ΔTad) of 4.0 K for CuAlZn and 3.9 K for CuAlMn were obtained. The maximum stress and hystere...

  1. CeNi{sub 3}-type rare earth compounds: crystal structure of R{sub 3}Co{sub 7}Al{sub 2} (R=Y, Gd–Tm) and magnetic properties of {Gd–Er}{sub 3}Co{sub 7}Al{sub 2}, {Tb, Dy}{sub 3}Ni{sub 8}Si and Dy{sub 3}Co{sub 7.68}Si{sub 1.32}

    Energy Technology Data Exchange (ETDEWEB)

    Morozkin, A.V., E-mail: morozkin@tech.chem.msu.ru [Department of Chemistry, Moscow State University, Leninskie Gory, House 1, Building 3, GSP-1, Moscow 119991 (Russian Federation); Yapaskurt, V.O. [Department of Petrology, Geological Faculty Moscow State University, Leninskie Gory, Moscow 119991 (Russian Federation); Nirmala, R. [Indian Institute of Technology Madras, Chennai 600 036 (India); Quezado, S.; Malik, S.K. [Departamento de Física Teórica e Experimental, Universidade Federal do Rio Grande do Norte, Natal 59082-970 (Brazil)

    2017-03-15

    The crystal structure of new CeNi{sub 3}-type {Y, Gd–Tm}{sub 3}Co{sub 7}Al{sub 2} (P63/mmc. N 194, hP24) compounds has been established using powder X-ray diffraction studies. The magnetism of Tb{sub 3}Ni{sub 8}Si and Dy{sub 3}Ni{sub 8}Si is dominated by rare earth sublattice and the magnetic properties of R{sub 3}Co{sub 7}Al{sub 2} (R =Gd–Er) and Dy{sub 3}Co{sub 7.68}Si{sub 1.32} are determined by both rare earth and cobalt sublattices. Magnetization data indicate ferromagnetic ordering of {Tb, Dy}{sub 3}Ni{sub 8}Si at 32 K and 21 K, respectively. Gd{sub 3}Co{sub 7}Al{sub 2} and Tb{sub 3}Co{sub 7}Al{sub 2} exhibit ferromagnetic ordering at 309 K and 209 K, respectively, whereas Dy{sub 3}Co{sub 7}Al{sub 2}, Ho{sub 3}Co{sub 7}Al{sub 2}, Er{sub 3}Co{sub 7}Al{sub 2} and Dy{sub 3}Co{sub 7.68}Si{sub 1.32} show a field dependent ferromagnetic-like ordering at 166 K, 124 K, 84 K and 226 K, respectively followed by a low temperature transition at 34 K for Dy{sub 3}Co{sub 7}Al{sub 2}, 18 K for Ho{sub 3}Co{sub 7}Al{sub 2}, 56 K for Er{sub 3}Co{sub 7}Al{sub 2}, 155 K and 42 K for Dy{sub 3}Co{sub 7.68}Si{sub 1.32}. Among these compounds, Dy{sub 3}Ni{sub 8}Si shows largest magnetocaloric effect (isothermal magnetic entropy change) of −11.6 J/kg·K at 18 K in field change of 50 kOe, whereas Tb{sub 3}Co{sub 7}Al{sub 2}, Dy{sub 3}Co{sub 7}Al{sub 2} and Dy{sub 3}Co{sub 7.68}Si{sub 1.32} exhibit best permanent magnet properties in the temperature range of 2–5 K with remanent magnetization of 11.95 μ{sub B}/fu, 12.86 μ{sub B}/fu and 14.4 μ{sub B}/fu, respectively and coercive field of 3.0 kOe, 1.9 kOe and 4.4 kOe, respectively. - Highlights: • {Y, Gd–Tm}{sub 3}Co{sub 7}Al{sub 2} compounds crystallize in the CeNi{sub 3}-type structure. • {Gd-Er}{sub 3}Co{sub 7}Al{sub 2} show ferrimagnetic ordering at 309 K, 209 K, 166 K, 124 K and 84 K. • Dy{sub 3}Co{sub 7.68}Si{sub 1.32} exhibits magnetic transitions at 226 K, 155 K and 42 K. • {Tb-Er}{sub 3}Co{sub 7}Al{sub 2

  2. The combined use of EBSD and EDX analyses for the identification of complex intermetallic phases in multicomponent Al-Si piston alloys

    International Nuclear Information System (INIS)

    Chen, C.-L.; Thomson, R.C.

    2010-01-01

    Multicomponent Al-Si based casting alloys are used for a variety of engineering applications, including for example, piston alloys. Properties include good castability, high strength, light weight, good wear resistance and low thermal expansion. In order for such alloys to continue operation to increasingly higher temperatures, alloy element modifications are continually being made to further enhance the properties. Improved mechanical and physical properties are strongly dependent upon the morphologies, type and distribution of the second phases, which are in turn a function of alloy composition and cooling rate. The presence of additional elements in the Al-Si alloy system allows many complex intermetallic phases to form, which make characterisation non-trivial. These include, for example, CuAl 2 , Al 3 Ni 2 , Al 7 Cu 4 Ni, Al 9 FeNi and Al 5 Cu 2 Mg 8 Si 6 phases, all of which may have some solubility for additional elements. Identification is often non-trivial due to the fact that some of the phases have either similar crystal structures or only subtle changes in their chemistries. A combination of electron backscatter diffraction (EBSD) and energy dispersive X-ray analysis (EDX) has therefore been used for the identification of the various phases. This paper will present comparisons of phase identification methodologies using EBSD alone, and in combination with chemical information, either directly or through post processing.

  3. Quantitative TEM analysis of Al/Cu multilayer systems prepared by pulsed laser deposition

    DEFF Research Database (Denmark)

    Liu, Haihua; Pryds, Nini; Schou, Jørgen

    2010-01-01

    Thin films composed of alternating Al/Cu/Al layers were deposited on a (111) Si substrate using pulsed laser deposition (PLD). The thicknesses of the film and the individual layers, and the detailed internal structure within the layers were characterized by means of transmission electron microscopy...... for the formation of the first layer of nano-sized Al grains. The results demonstrate that the PLD technique is a powerful tool to produce nano-scale multilayered metal films with controllable thickness and grain sizes....... (TEM), high-resolution TEM (HRTEM), and energy-filtered TEM (EFTEM). Each Al or Cu layer consists of a single layer of nano-sized grains of different orientations. EFTEM results revealed a layer of oxide about 2 nm thick on the surface of the Si substrate, which is considered to be the reason...

  4. Compared production behavior of borax and unborax premixed SiC reinforcement Al7Si-Mg-TiB alloys composites with semi-solid stir casting method

    Science.gov (United States)

    Haryono, M. B.; Sulardjaka, Nugroho, Sri

    2016-04-01

    The present study was aimed to investigate the effect of borax additive on physical and mechanical properties of Al7Si-Mg-TiB with the reinforcement of silicon carbide. In this case, the different weight percentage from the reinforcement of SiC (10, 15, and 20% wt), and the borax additive (ratio 1:4) were homogenously added into the matrix by employing the semi-solid stir casting method at the temperature of 590°C. Al7Si-Mg-TiB melted in an electric resistance furnace at 800°C for 25 minutes and the holding time of 5 minutes; SiC was stirred with borax inside the chamber and heated at the temperature of 250°C for 25 minutes. Then, it melted by lowing the temperature into 590°C. The SiC-borax mixture was added into the electric resistance furnace, and automatically stirred by the stirrer at a constant speed (500 rpm for 3 minutes) in the composite A17Si-Mg-TiB. It melted when heated at 750°C for 17minutes,then, casting was performed on the prepared mould. The characterizations of Al7Si-Mg-TiB-SiC/borax were porosity, hardness, and microstructure on the Al7Si-Mg-TiB-SiC/ borax. The porosity of AMC tended to increase along with the increaseof the wt% SiC (1.4%-3.6%); however, borax additive underwent a decrease in porosity (0.14%-1.3%). Further, hardness tended to improve along with the increase of wt% SiC. The unboraxmixture had 79,6 HRB up to 94 HRB. Whereas, the borax additive mixture had 105,8 HRB up to 121 HRB.

  5. Aluminio pulvimetalúrgico: desarrollo y mejora de sus aleaciones y materiales compuestos

    Directory of Open Access Journals (Sweden)

    Ruiz-Navas, E. M.

    2008-06-01

    Full Text Available Powder metallurgy components demand is increasing in the last few years mainly due to the necessity of products assigned to automotive and aerospace industries, which has allow an important development of aluminium alloys and composites (AMCs. Consolidation of aluminium alloys by sintering present a main problem: the oxide layer that cover aluminium particles. Several alternatives are studied in this work as solution to the oxide layer problem during the sintering of series 2xxx aluminium alloys. One of these solutions is related to the addition of tin traces, and the other is the addition of a second alloy. Moreover, aluminium metal matrix composites are characterized by excellent properties as combination of properties which comes from the matrix and from the reinforcement. The last part of this study is focused to the analysis of one aluminium matrix composite as the influence of several quantities of reinforcement.

    El auge en la demanda de componentes pulvimetalúrgicos destinados principalmente al sector automovilístico y aeroespacial ha permitido un fuerte desarrollo tanto de aleaciones como de MMCs base aluminio (AMCs. El principal problema a la hora de consolidar estos materiales vía pulvimetalúrgica es la capa de óxido que recubre a las partículas de aluminio. En este trabajo se presentan varias alternativas como solución a este problema, aplicadas a la consolidación de aleaciones de aluminio pertenecientes a la serie 2xxx, entre ellas, la adición de trazas de estaño y la adición de una aleación Al-Si. En cuanto a los materiales compuestos de matriz de aluminio, se caracterizan por presentar propiedades únicas como combinación de las propiedades individuales que caracterizan tanto a la matriz como al refuerzo. En la última parte de este trabajo se estudia la consolidación de un material compuesto así como la influencia de las distintas cantidades de refuerzo.

  6. Investigation of new type Cu-Hf-Al bulk glassy alloys

    International Nuclear Information System (INIS)

    Nagy, E; Ronto, V; Solyom, J; Roosz, A

    2009-01-01

    In the last years new type Cu-Hf-Al ternary alloys were developed with high glass forming ability and ductility. The addition of Al to Cu-Hf alloys results in improvements in glass formation, thermal stability and mechanical properties of these alloys. We have investigated new Cu-based bulk amorphous alloys in Cu-Hf-Al ternary system. The alloys with Cu 49 Hf 42 Al 9 , Cu 46 Hf 45 Al 9 , Cu 50 Hf 42.5 Al 7.5 and Cu 50 Hf 45 Al 5 compositions were prepared by arc melting. The samples were made by centrifugal casting and were investigated by X-ray diffraction method. Thermodynamic properties were examined by differential scanning calorimetry and the structure of the crystallising phases by scanning electron microscopy. The determination of liquidus temperatures of alloys were measured by differential thermal analysis.

  7. Effects of Different Levels of Boron on Microstructure and Hardness of CoCrFeNiAlxCu0.7Si0.1By High-Entropy Alloy Coatings by Laser Cladding

    Directory of Open Access Journals (Sweden)

    Yizhu He

    2017-01-01

    Full Text Available High-entropy alloys (HEAs are novel solid solution strengthening metallic materials, some of which show attractive mechanical properties. This paper aims to reveal the effect of adding small atomic boron on the interstitial solid solution strengthening ability in the laser cladded CoCrFeNiAlxCu0.7Si0.1By (x = 0.3, x = 2.3, and 0.3 ≤ y ≤ 0.6 HEA coatings. The results show that laser rapid solidification effectively prevents brittle boride precipitation in the designed coatings. The main phase is a simple face-centered cubic (FCC matrix when the Al content is equal to 0.3. On the other hand, the matrix transforms to single bcc solid solution when x increases to 2.3. Increasing boron content improves the microhardness of the coatings, but leads to a high degree of segregation of Cr and Fe in the interdendritic microstructure. Furthermore, it is worth noting that CoCrFeNiAl0.3Cu0.7Si0.1B0.6 coatings with an FCC matrix and a modulated structure on the nanometer scale exhibit an ultrahigh hardness of 502 HV0.5.

  8. Recubrimientos vítreos de cerio para la protección activa de aleaciones de aluminio

    OpenAIRE

    Yhasmin Reyes; Alicia Durán; Yolanda Castro

    2015-01-01

    Las buenas propiedades mecánicas, alta conductividad eléctrica y térmica y bajo coste de mecanización del aluminio y sus aleaciones, permiten su uso en un amplio campo de aplicaciones. Sin embargo, al exponerse a ambientes agresivos, el aluminio sufre corrosión localizada. En este trabajo, se estudia la preparación de recubrimientos vítreos de óxido de cerio, sintetizados a partir de nitrato de cerio y diversos complejantes para mejorar la resistencia a la corrosión de las aleaciones AA2024 y...

  9. Gerichtete Erstarrung von Al-Si und Al-Si-Mn Legierungen unter dem Einfluss von magnetischen Wechselfeldern

    OpenAIRE

    Orth, Andreas

    2013-01-01

    In this work, samples of two alloys, Al-Si7 and Al-Si7-Mn1, are directionally solidified and their structure microscopically analysed. Thereby, the combined influence of induced current flow and intermetallic precipitates is of particular interest. A newly modified "Artemis" setup at the institute of material physics at the DLR in Cologne allows controlled solidification velocities of 30 to 240 micron/s under a constant temperature gradient of 3 K/mm. In using silica aerogels as part of the c...

  10. CuAlO2 and CuAl2O4 thin films obtained by stacking Cu and Al films using physical vapor deposition

    Science.gov (United States)

    Castillo-Hernández, G.; Mayén-Hernández, S.; Castaño-Tostado, E.; DeMoure-Flores, F.; Campos-González, E.; Martínez-Alonso, C.; Santos-Cruz, J.

    2018-06-01

    CuAlO2 and CuAl2O4 thin films were synthesized by the deposition of the precursor metals using the physical vapor deposition technique and subsequent annealing. Annealing was carried out for 4-6 h in open and nitrogen atmospheres respectively at temperatures of 900-1000 °C with control of heating and cooling ramps. The band gap measurements ranged from 3.3 to 4.5 eV. Electrical properties were measured using the van der Pauw technique. The preferred orientations of CuAlO2 and CuAl2O4 were found to be along the (1 1 2) and (3 1 1) planes, respectively. The phase percentages were quantified using a Rietveld refinement simulation and the energy dispersive X-ray spectroscopy indicated that the composition is very close to the stoichiometry of CuAlO2 samples and with excess of aluminum and deficiency of copper for CuAl2O4 respectively. High resolution transmission electron microscopy identified the principal planes in CuAlO2 and in CuAl2O4. Higher purities were achieved in nitrogen atmosphere with the control of the cooling ramps.

  11. Crystallization behavior and the thermal properties of Zr63Al7.5Cu17.5Ni10B2 bulk amorphous alloy

    International Nuclear Information System (INIS)

    Jang, J.S.C.; Chang, L.J.; Jiang, Y.T.; Wong, P.W.

    2003-01-01

    The ribbons of amorphous Zr 63 Al 7.5 Cu 17.5 Ni 10 B 2 alloys with 0.1 mm thickness were prepared by melt spinning method. The thermal properties and micro structural development during the annealing of amorphous alloy have been investigated by a combination of differential thermal analysis, differential scanning calorimetry, high-temperature optical microscope, X-ray diffractometry and TEM. The glass transition temperature for the Zr 63 Al 7.5 Cu 17.5 Ni 10 B 2 alloys are measured about 645 K (372 C). This alloy also obtains a large temperature interval ΔT x about 63 K. Meanwhile, the calculated T rg for Zr 63 Al 7.5 Cu 17.5 Ni 10 B 2 alloy presents the value of 0.57. The activation energy of crystallization for the alloy Zr 63 Al 7.5 Cu 17.5 Ni 10 B 2 was about 370± 10 kJ/mole as determined by the Kissinger and Avrami plot, respectively. These values are about 20% higher than the activation energy of crystallization for the Zr 65 Al 7.5 Cu 17.5 Ni 10 alloy (314 kJ/mol.). This implies that the boron additions exhibit the effect of improving the thermal stability for the Zr-based alloy. The average value of the Avrami exponent n were calculated to be 1.75±0.15 for Zr 63 Al 7.5 Cu 17.5 Ni 10 B 2 alloy. This indicates that this alloy presents a crystallization process with decreasing nucleation rate. (orig.)

  12. Comportamiento de la corrosión de diferentes aleaciones de titanio y tantalio en contacto con fluidos fisiológicos

    OpenAIRE

    Dueñas Santacruz, Ernesto Diego

    2013-01-01

    Programa de doctorado: Tecnología industrial El objetivo de la tesis es el estudio del comportamiento de diferentes aleaciones de titanio y tantalio en contacto con fluidos fisiológicos. En concreto, se trata de tres aleaciones con un contenido de un cinco, un quince y un veinticinco por ciento de tantalio. En cuanto al fluido fisiológico, se trata de una disolución Ringer.

  13. A new Ti-Zr-Hf-Cu-Ni-Si-Sn bulk amorphous alloy with high glass-forming ability

    International Nuclear Information System (INIS)

    Huang, Y.J.; Shen, J.; Sun, J.F.; Yu, X.B.

    2007-01-01

    The effect of Sn substitution for Cu on the glass-forming ability was investigated in Ti 41.5 Zr 2.5 Hf 5 Cu 42.5-x Ni 7.5 Si 1 Sn x (x = 0, 1, 3, 5, 7) alloys by using differential scanning calorimetry (DSC) and X-ray diffractometry. The alloy containing 5% Sn shows the highest glass-forming ability (GFA) among the Ti-Zr-Hf-Cu-Ni-Si-Sn system. Fully amorphous rod sample with diameters up to 6 mm could be successfully fabricated by the copper mold casting Ti 41.5 Zr 2.5 Hf 5 Cu 37.5 Ni 7.5 Si 1 Sn 5 alloy. The activation energies for glass transition and crystallization for Ti 41.5 Zr 2.5 Hf 5 Cu 37.5 Ni 7.5 Si 1 Sn 5 amorphous alloy are both larger than those values for the Sn-free alloy. The enhancement in GFA and thermal stability after the partial replacement of Cu by Sn may be contributed to the strong atomic bonding nature between Ti and Sn and the increasing of atomic packing density. The amorphous Ti 41.5 Zr 2.5 Hf 5 Cu 37.5 Ni 7.5 Si 1 Sn 5 alloy also possesses superior mechanical properties

  14. Microstructure and mechanical properties of spray deposited hypoeutectic Al-Si alloy

    International Nuclear Information System (INIS)

    Ferrarini, C.F.; Bolfarini, C.; Kiminami, C.S.; Botta F, W.J.

    2004-01-01

    The microstructure and the tensile properties of an Al-8.9 wt.% Si-3.2 wt.% Cu-0.9 wt.% Fe-0.8% Zn alloy processed by spray forming was investigated. The alloy was gas atomized with argon and deposited onto a copper substrate. The microstructure was evaluated by optical microscopy (OM), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Small faceted dispersoids observed surrounding equiaxial α-Al matrix were identified by SEM-EDS as silicon particles. Sand cast samples with the same composition showed a columnar dendritic α-Al matrix, Al-Si eutectic, polyhedric α-AlFeSi and needle-like β-AlFeSi intermetallics. In the spray formed material the formation of the Al-Si eutetic was suppressed, and the formation of the α-AlFeSi and β-AlFeSi intermetallics was strongly reduced. The fine and homogeneous microstructure showed an aluminium matrix with grain size ranging from 30 to 40 μm, and particle size of the silicon dispersoids having a mean size of 12 μm. Room temperature tensile tests of the spray formed alloy showed relative increasing of strength and elongation when compared with the values observed for the conventionally cast counterparts. These results can be ascribed to the refined microstructure and the scarce presence of intermetallics of the spray formed material

  15. The Establishment, Plotting and Statistic– Mathematical Interpretation of the Liquidus Surface from the Phase Equilibrium Diagram of the Ternary System Al-Cu-Si

    Directory of Open Access Journals (Sweden)

    Florentina A. Cziple

    2006-10-01

    Full Text Available The paper forwards the conclusions of a survey performed on a mathematical model of the phase equilibrium from the ternary system Al-Cu-Si. The author presents the calculus of the statistic equation of the liquidus surface model from this diagram, the plotting and statistical-mathematical interpretation of the results obtained.

  16. Cu-Si bilayers as storage medium in optical recording

    International Nuclear Information System (INIS)

    Kuiper, A.E. T.; Vullers, R.J.M.; Pasquariello, D.; Naburgh, E.P.

    2005-01-01

    Instead of a phase change or a dye layer, a Cu/Si bilayer can be applied as the recording medium in a write-once Blu-ray Disc. The write process basically comprises the formation of a CuSi alloy containing 25-30 at. % Si, while any excess of Si is left behind as unreacted film. Auger analyses of the laser-written layers indicate that recording consists primarily of the diffusion of Si into Cu. The data allow for discrimination between the various models presented in literature for Cu/Si-based recording and to optimize the stack. Very low jitter levels of typically 4% proved to be achievable with equally thick films of Cu and Si as recording medium

  17. Effect of Annealing Heat Treatment to Characteristics of AlDC8 (Al-Si-Cu) Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Kyung Man; Lee, Sung-Yul; Lee, Myeong Hoon; Jeong, Jae-Hyun [Korea Maritime and Ocean University, Busan (Korea, Republic of); Baek, Tae-Sil [Pohang College, Pohang (Korea, Republic of)

    2015-12-15

    ALDC8 (Al-Si-Cu) alloy has been often corroded with pattern of intergranular corrosion in corrosive environments. Thus, in order to improve its corrosion resistance, the effect of annealing heat treatment to corrosion resistance and hardness was investigated with parameters of heating temperatures such as 100 ℃, 200 ℃, 300 ℃, 400 ℃ and 500 ℃ for 1hr. The hardness was varied with annealing temperature and slightly decreased with annealing heat treatment. However, the relation between annealing temperature and hardness agreed not well each other. Corrosion potential was shifted to noble direction and corrosion current density was also decreased with increasing annealing temperature. Moreover, both AC impedance at 10 mHz and polarization resistance on the cyclic voltammogram curve were also increased with increasing annealing temperature. Furthermore, intergranular corrosion was somewhat observed in non heat treatment as well as annealing temperatures at 100 ℃, 200 ℃ and 300 ℃, while, intergranular corrosion was not nearly observed at annealing temperature of 400 ℃, 500 ℃. Consequently, it is considered that the annealing heat treatment of ALDC8 alloy may be an available method not only to inhibit its intergranular corrosion but also to improve its corrosion resistance.

  18. Effect of re-melting on particle distribution and interface formation in SiC reinforced 2124Al matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Mandal, Durbadal, E-mail: durbadal73@yahoo.co.in [MEF Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Viswanathan, Srinath [Dept of Metallurgical and Materials Engineering, University of Alabama, Tuscaloosa, AL (United States)

    2013-12-15

    The interface between metal matrix and ceramic reinforcement particles plays an important role in improving properties of the metal matrix composites. Hence, it is important to find out the interface structure of composite after re-melting. In the present investigation, the 2124Al matrix with 10 wt.% SiC particle reinforced composite was re-melted at 800 °C and 900 °C for 10 min followed by pouring into a permanent mould. The microstructures reveal that the SiC particles are distributed throughout the Al-matrix. The volume fraction of SiC particles varies from top to bottom of the composite plate and the difference increases with the decrease of re-melting temperature. The interfacial structure of re-melted 2124Al–10 wt.%SiC composite was investigated using scanning electron microscopy, an electron probe micro-analyzer, a scanning transmission electron detector fitted with scanning electron microscopy and an X-ray energy dispersive spectrometer. It is found that a thick layer of reaction product is formed at the interface of composite after re-melting. The experimental results show that the reaction products at the interface are associated with high concentration of Cu, Mg, Si and C. At re-melting temperature, liquid Al reacts with SiC to form Al{sub 4}C{sub 3} and Al–Si eutectic phase or elemental Si at the interface. High concentration of Si at the interface indicates that SiC is dissociated during re-melting. The X-ray energy dispersive spectrometer analyses confirm that Mg- and Cu-enrich phases are formed at the interface region. The Mg is segregated at the interface region and formed MgAl{sub 2}O{sub 4} in the presence of oxygen. The several elements identified at the interface region indicate that different types of interfaces are formed in between Al matrix and SiC particles. The Al–Si eutectic phase is formed around SiC particles during re-melting which restricts the SiC dissolution. - Highlights: • Re-melted composite shows homogeneous particle

  19. Effect of Heat Treatment on Morphology of Fe-Rich Intermetallics in Hypereutectic Al-Si-Cu-Ni Alloy with 1.26 pct Fe

    Science.gov (United States)

    Sha, Meng; Wu, Shusen; Wan, Li; Lü, Shulin

    2013-12-01

    Cobalt is generally considered as the element that can neutralize the negative effects of iron in Al alloys, such as inducing fracture and failure for stress concentration. Nevertheless, Fe-rich intermetallics would be inclined to form coarse plate-like δ-Al4(Fe, Co, Ni)Si2 particles when the content of Fe was high, which could also cause inferior mechanical properties. The dissolution and transformation of δ-Al4(Fe, Co, Ni)Si2 phase in solution heat-treated samples of Al-20Si-1.85Cu-1.05Ni-1.26Fe-1.35Co alloy were studied using optical microscopy, image analysis, and scanning electron microscopy. The effects of solution heat treatment time ranging from 0 to 9 hours at 783.15 K (510 °C) on mechanical properties were also investigated. The coarse plate-like δ-Al4(Fe, Co, Ni)Si2 particles varied slowly through concurrent dissolution along widths and at the plate tips as solution treatment time increased, which could be explained from diffusion-induced grain boundary migration. Solution heat treatment also has an important influence on mechanical properties. The maximum ultimate tensile strength and yield strength after T6 treatment were 258 and 132 MPa, respectively, while the maximum hardness was 131 HB. Compared with those of the samples in the as-cast state, they increased by 53, 42, and 28 pct, respectively. Moreover, δ-Al4(Fe, Co, Ni)Si2 phase, which appears as a coarse plate-like particle in two dimensions, is actually a cuboid in three dimensions. The length of this cuboid is close to the width, while the height is much smaller.

  20. Massive spalling of Cu-Zn and Cu-Al intermetallic compounds at the interface between solders and Cu substrate during liquid state reaction

    Science.gov (United States)

    Kotadia, H. R.; Panneerselvam, A.; Mokhtari, O.; Green, M. A.; Mannan, S. H.

    2012-04-01

    The interfacial intermetallic compound (IMC) formation between Cu substrate and Sn-3.8Ag-0.7Cu-X (wt.%) solder alloys has been studied, where X consists of 0-5% Zn or 0-2% Al. The study has focused on the effect of solder volume as well as the Zn or Al concentration. With low solder volume, when the Zn and Al concentrations in the solder are also low, the initial Cu-Zn and Al-Cu IMC layers, which form at the solder/substrate interface, are not stable and spall off, displaced by a Cu6Sn5 IMC layer. As the total Zn or Al content in the system increases by increasing solder volume, stable CuZn or Al2Cu IMCs form on the substrate and are not displaced. Increasing concentration of Zn has a similar effect of stabilizing the Cu-Zn IMC layer and also of forming a stable Cu5Zn8 layer, but increasing Al concentration alone does not prevent spalling of Al2Cu. These results are explained using a combination of thermodynamic- and kinetics-based arguments.

  1. Equiaxed and columnar dendrite growth simulation in Al-7Si- Mg ternary alloys using cellular automaton method

    International Nuclear Information System (INIS)

    Chen, Rui; Xu, Qingyan; Liu, Baicheng

    2015-01-01

    In this paper, a modified cellular automaton (MCA) model allowing for the prediction of dendrite growth of Al-Si-Mg ternary alloys in two and three dimensions is presented. The growth kinetic of S/L interface is calculated based on the solute equilibrium approach. In order to describe the dendrite growth with arbitrarily crystallographic orientations, this model introduces a modified decentered octahedron algorithm for neighborhood tracking to eliminate the effect of mesh dependency on dendrite growth. The thermody namic and kinetic data needed for dendrite growth is obtained through coupling with Pandat software package in combination with thermodynamic/kinetic/equilibrium phase diagram calculation databases. The effect of interactions between various alloying elements on solute diffusion coefficient is considered in the model. This model has first been used to simulate Al-7Si (weight percent) binary dendrite growth followed by a validation using theoretical predictions. For ternary alloy, Al-7Si-0.5Mg dendrite simulation has been carried out and the effects of solute interactions on diffusion matrix as well as the differences of Si and Mg in solute distribution have been analyzed. For actual application, this model has been applied to simulate the equiaxed dendrite growth with various crystallographic orientations of Al-7Si-0.36Mg ternary alloy, and the predicted secondary dendrite arm spacing (SDAS) shows a reasonable agreement with the experimental ones. Furthermore, the columnar dendrite growth in directional solidification has also been simulated and the predicted primary dendrite arm spacing (PDAS) is in good agreement with experiments. The simulated results effectively demonstrate the abilities of the model in prediction of dendritic microstructure of Al-Si-Mg ternary alloy. (paper)

  2. Equiaxed and columnar dendrite growth simulation in Al-7Si- Mg ternary alloys using cellular automaton method

    Science.gov (United States)

    Chen, Rui; Xu, Qingyan; Liu, Baicheng

    2015-06-01

    In this paper, a modified cellular automaton (MCA) model allowing for the prediction of dendrite growth of Al-Si-Mg ternary alloys in two and three dimensions is presented. The growth kinetic of S/L interface is calculated based on the solute equilibrium approach. In order to describe the dendrite growth with arbitrarily crystallographic orientations, this model introduces a modified decentered octahedron algorithm for neighborhood tracking to eliminate the effect of mesh dependency on dendrite growth. The thermody namic and kinetic data needed for dendrite growth is obtained through coupling with Pandat software package in combination with thermodynamic/kinetic/equilibrium phase diagram calculation databases. The effect of interactions between various alloying elements on solute diffusion coefficient is considered in the model. This model has first been used to simulate Al-7Si (weight percent) binary dendrite growth followed by a validation using theoretical predictions. For ternary alloy, Al-7Si-0.5Mg dendrite simulation has been carried out and the effects of solute interactions on diffusion matrix as well as the differences of Si and Mg in solute distribution have been analyzed. For actual application, this model has been applied to simulate the equiaxed dendrite growth with various crystallographic orientations of Al-7Si-0.36Mg ternary alloy, and the predicted secondary dendrite arm spacing (SDAS) shows a reasonable agreement with the experimental ones. Furthermore, the columnar dendrite growth in directional solidification has also been simulated and the predicted primary dendrite arm spacing (PDAS) is in good agreement with experiments. The simulated results effectively demonstrate the abilities of the model in prediction of dendritic microstructure of Al-Si-Mg ternary alloy.

  3. NMR and NQR study of the electronic and structural properties of Al-Cu-Fe and Al-Cu-Ru quasicrystals

    International Nuclear Information System (INIS)

    Shastri, A.; Borsa, F.; Torgeson, D.R.; Shield, J.E.; Goldman, A.I.

    1994-01-01

    27 Al and 63,65 Cu NMR is reported for powdered stable Al-Cu-Fe and Al-Cu-Ru icosahedral quasicrystals and crystalline approximants, and for an Al-Pd-Mn single-grain quasicrystal. 27 Al NQR spectra at 4.2 K were observed in Al-Cu-Fe and Al-Cu-Ru samples. From quadrupole-perturbed NMR spectra at different magnetic fields, and from zero-field NQR spectra, a wide distribution of local electric-field gradient (EFG) tensor components and principal-axis-system orientations was found at the Al site. A model EFG calculation based on a 1/1 Al-Cu-Fe approximant successfully explained the observed NQR spectra. The average local gradient is largely determined by the p-electron wave function at the Al site, while the width of the distribution is due to EFG lattice contribution. Comparison of 63 Cu and 27 Al NMR shows the EFG distribution at the two sites is similar, but the electronic contribution to the EFG is considerably smaller at the Cu site, in agreement with a more s-type wave function of the conduction electrons. Overall spread of EFG values is well reproduced by calculation based on the approximant. However, the experimental spectra indicate a much larger number of nonequivalent sites when compared with the simulated NQR spectra based on the 1/1 approximant. The short-range, local chemical order is well represented by the approximant, but differences in coordination must be included at intermediate range in the quasicrystal. Measured 27 Al Knight shift, magnetic susceptibility, and nuclear spin-lattice relaxation time as a function of temperature indicate reduced density of states at the Fermi level by a factor of 7 or 8 from the value in Al metal, consistent with the notion of a pseudogap for these quasicrystals. No differences in measured parameters were detected as a function of composition of the quasicrystalline alloys

  4. Estudio DRX en Materiales Catalizadores Cu-Ni-SiO2 para Hidrogenación de aceite de soya. Desarrollo de estructura cristalina y actividad catalítica

    Directory of Open Access Journals (Sweden)

    Gloria I. Cubillos

    2009-01-01

    Full Text Available Para buscar elementos experimentales que soporten la hipótesis según la cual se forman estructuras cristalinas Cu-Ni o eventualmente Cu-Ni-SiO2 en la síntesis de catalizadores para la hidrogenación de aceite de soya, se prepararon mezclas de estos tres materiales a partir de sales de los metales con sílice (aerosil. Se calcinaron a 270oC y se redujeron a 330oC en atmósfera de hidrógeno. En  los materiales reducidos se  estudió el difractógrama de RX en el rango 37 a 53 grados, y se comparó con el difractógrama de aleaciones Cu-Ni, en las cuales se conoce la formación  de cristales mixtos, y  con los difractógramas de los elementos puros Cu y Ni.  Los resultados muestran que se presentan señales de difracción diferentes a las señales de los componentes puros. La actividad catalítica se muestra diferente en los materiales que presentan distorsión en su estructura cristalina.  

  5. Experimental and thermodynamic investigation of Al-Cu-Nd ternary system

    Energy Technology Data Exchange (ETDEWEB)

    Bai, W.M. [School of Materials Science and Engineering, Central South University, Changsha, 410083 (China); Jiang, Y. [Hunan Sushi Guangbo Testing Techniques Co. LTD, Changsha (China); Guo, Z.Y.; Zeng, L.J.; Tan, M.Y. [School of Materials Science and Engineering, Central South University, Changsha, 410083 (China); Meggs, C. [School of Metallurgy and Materials, The University of Birmingham, Edgbaston, Birmingham, B15 2TT (United Kingdom); Zhang, L.G., E-mail: ligangzhang@csu.edu.cn [School of Materials Science and Engineering, Central South University, Changsha, 410083 (China); Liu, L.B., E-mail: pdc@csu.edu.cn [School of Materials Science and Engineering, Central South University, Changsha, 410083 (China); Jin, Z.P. [School of Materials Science and Engineering, Central South University, Changsha, 410083 (China)

    2017-07-01

    The phase relationships in the Al–Cu-Nd ternary system at 673 K have been investigated by X-ray powder diffraction (XRD) and scanning electron microscope (SEM) with energy disperse X-ray spectroscopy (EDS) in backscattered electron imaging (BSE) modes. The existence of six ternary Stoichiometric compounds, namely τ{sub 1}-Al{sub 8}Cu{sub 4}Nd, τ{sub 2}-Al{sub 9}Cu{sub 8}Nd{sub 2}, τ{sub 3}-Al{sub 6}Cu{sub 7}Nd, τ{sub 4}-Al{sub 2.4}Cu{sub 8.6}Nd, τ{sub 5}-Al{sub 3}CuNd, τ{sub 6}-AlCuNd, have been confirmed. A complete thermodynamic description of the Al–Cu-Nd ternary system coupled with the CALPHAD method is obtained based on experimental results and first-principles calculations. The calculated phase equilibria were in agreement with the available experimental data. - Highlights: • Phase relationships in the Al-Cu-Nd system has been systematically investigated. • 9 three-phase regions and 4 two-phase regions are confirmed. • A complete thermodynamic description of the Al-Cu-Nd system is obtained. • Results of first-principle calculation consist with thermodynamic calculation.

  6. Tiberiobardiite, Cu9Al(SiO3OH2(OH12(H2O6(SO41.5·10H2O, a New Mineral Related to Chalcophyllite from the Cretaio Cu Prospect, Massa Marittima, Grosseto (Tuscany, Italy: Occurrence and Crystal Structure

    Directory of Open Access Journals (Sweden)

    Cristian Biagioni

    2018-04-01

    Full Text Available The new mineral species tiberiobardiite, ideally Cu9Al(SiO3OH2(OH12(H2O6(SO41.5·10H2O, has been discovered in the Cretaio Cu prospect, Massa Marittima, Grosseto, Tuscany, Italy, as very rare, light green, vitreous, tabular {0001}, pseudo-hexagonal crystals, up to 200 μm in size and 5 μm in thickness, associated with brochantite. Electron microprobe analysis gave (in wt %, average of 5 spot analyses: SO3 10.37, P2O5 3.41, As2O5 0.05, SiO2 8.13, Al2O3 5.54, Fe2O3 0.74, CuO 62.05, and ZnO 0.03, for a total of 90.32. Based on an idealized O content of 42 atoms per formula unit, assuming the presence of 16 H2O groups and 13.5 cations (without H, the empirical formula of tiberiobardiite is (Cu8.69Al0.21Fe0.10Σ9.00Al1.00(Si1.51P0.54Σ2.05S1.44O12.53(OH13.47·16H2O. The main diffraction lines, corresponding to multiple hkl indices, are [d in Å (relative visual intensity]: 9.4 (s, 4.67 (s, 2.576 (m, 2.330 (m, and 2.041 (mw. The crystal structure study revealed tiberiobardiite to be trigonal, space group R 3 ¯ , with unit-cell parameters a = 10.6860(4, c = 28.3239(10 Å, V = 2801.0(2 Å3, and Z = 3. The crystal structure was refined to a final R1 = 0.060 for 1747 reflections with Fo > 4σ (Fo and 99 refined parameters. Tiberiobardiite is the Si-analogue of chalcophyllite, with Si4+ replacing As5+ through the coupled substitution As5+ + O2− = Si4+ + (OH−. The name tiberiobardiite honors Tiberio Bardi (b. 1960 for his contribution to the study of the mineralogy of Tuscany.

  7. Microstructures and Tensile Properties of Al–Cu Matrix Composites Reinforced with Nano-Sized SiCp Fabricated by Semisolid Stirring Process

    Directory of Open Access Journals (Sweden)

    Feng Qiu

    2017-02-01

    Full Text Available The nano-sized SiCp/Al–Cu composites were successfully fabricated by combining semisolid stirring with ball milling technology. Microstructures were examined by an olympus optical microscope (OM, field emission scanning electron microscope (FESEM and transmission electron microscope (TEM. Tensile properties were studied at room temperature. The results show that the α-Al dendrites of the composites were strongly refined, especially in the composite with 3 wt. % nano-sized SiCp, of which the morphology of the α-Al changes from 200 μm dendritic crystal to 90 μm much finer equiaxial grain. The strength and ductility of the composites are improved synchronously with the addition of nano-sized SiCp particles. The as-cast 3 wt. % nano-sized SiCp/Al–Cu composite displays the best tensile properties, i.e., the yield strength, ultimate tensile strength (UTS and fracture strain increase from 175 MPa, 310 MPa and 4.1% of the as-cast Al–Cu alloy to 220 MPa, 410 MPa and 6.3%, respectively. The significant improvement in the tensile properties of the composites is mainly due to the refinement of the α-Al dendrites, nano-sized SiCp strengthening, and good interface combination between the SiCp and Al–Cu alloys.

  8. Redetermination of clinobaryl­ite, BaBe2Si2O7

    Science.gov (United States)

    Domizio, Adrien J. Di; Downs, Robert T.; Yang, Hexiong

    2012-01-01

    Clinobaryl­ite, ideally BaBe2Si2O7 (chemical name barium diberyllium disilicate), is a sorosilicate mineral and dimorphic with baryl­ite. It belongs to a group of compounds characterized by the general formula BaM 2+ 2Si2O7, with M 2+ = Be, Mg, Fe, Mn, Zn, Co, or Cu, among which the Be-, Fe-, and Cu-members have been found in nature. The crystal structure of clinobaryl­ite has been re-examined in this study based on single-crystal X-ray diffraction data collected from a natural sample from the type locality (Khibiny Massif, Kola Peninsula, Russia). The structure of clinobaryl­ite can be considered as a framework of BeO4 and SiO4 tetra­hedra, with one of the O atoms coordinated to two Be and one Si, one coordinated to two Si, and two O atoms coordinated to one Si and one Be atom. The BeO4 tetra­hedra share corners, forming chains parallel to the c axis, which are inter­linked by the Si2O7 units oriented parallel to the a axis. The Ba2+ cations (site symmetry m..) are in the framework channels and are coordinated by eleven O atoms in form of an irregular polyhedron. The Si—Obr (bridging O atom, at site symmetry m..) bond length, the Si—Onbr (non-bridging O atoms) bond lengths, and the Si—O—Si angle within the Si2O7 unit are in marked contrast to the corresponding values determined in the previous study [Krivovichev et al. (2004 ▶). N. Jb. Miner. Mh. pp. 373–384]. PMID:23125568

  9. Electromagnetic Stirring versus ECAP: Morphological Comparison of Al-Si-Cu Alloys to Make the Microstructural Refinement for Use in SSM Processing

    Directory of Open Access Journals (Sweden)

    Luis Vanderlei Torres

    2016-01-01

    Full Text Available This work evaluates the morphological evolution at the semisolid state of the Al-4.0wt%Si-2.5wt%Cu alloy produced by direct chill casting under electromagnetic stirring (EMS and by one equal channel angular pressing (ECAP pass. The ECAP emerged as a promising technique capable of reduction and homogeneous metals microstructure imposing large deformations occurs in a matrix that contains two channels of the same cross-sectional area and forms an angle of 120°. The materials were submitted to reheating treatment in condition of 60% solid fraction at treatment times of 0, 30, and 90 s. Comparing the two cases, we have the presented ECAP process that had an excellent response to the recovery and recrystallization mechanisms, and refined microstructures ideal for thixoforming were produced. Primary particle sizes of about 45 μm and grain sizes of about 75 μm and a circularity shape factor of more than 0.60 were obtained. The low silicon alloy, Al-4.0wt%Si-2.5wt%Cu, presented excellent refinement when processed via equal channel angular pressing, presenting good morphological stability at the semisolid state, without significant changes in size or shape of the solid particles. This fully globular structure is favourable for thixoforming processes.

  10. High-Strength Ultra-Fine-Grained Hypereutectic Al-Si-Fe-X (X = Cr, Mn) Alloys Prepared by Short-Term Mechanical Alloying and Spark Plasma Sintering

    Science.gov (United States)

    Průša, Filip; Bláhová, Markéta; Vojtěch, Dalibor; Kučera, Vojtěch; Bernatiková, Adriana; Kubatík, Tomáš František; Michalcová, Alena

    2016-01-01

    In this work, Al-20Si-10Fe-6Cr and Al-20Si-10Fe-6Mn (wt %) alloys were prepared by a combination of short-term mechanical alloying and spark plasma sintering. The microstructure was composed of homogeneously dispersed intermetallic particles forming composite-like structures. X-ray diffraction analysis and TEM + EDS analysis determined that the α-Al along with α-Al15(Fe,Cr)3Si2 or α-Al15(Fe,Mn)3Si2 phases were present, with dimensions below 130 nm. The highest hardness of 380 ± 7 HV5 was observed for the Al-20Si-10Fe-6Mn alloy, exceeding the hardness of the reference as-cast Al-12Si-1Cu-1 Mg-1Ni alloy (121 ± 2 HV5) by nearly a factor of three. Both of the prepared alloys showed exceptional thermal stability with the hardness remaining almost the same even after 100 h of annealing at 400 °C. Additionally, the compressive strengths of the Al-20Si-10Fe-6Cr and Al-20Si-10Fe-6Mn alloys reached 869 MPa and 887 MPa, respectively, and had virtually the same values of 870 MPa and 865 MPa, respectively, even after 100 h of annealing. More importantly, the alloys showed an increase in ductility at 400 °C, reaching several tens of percent. Thus, both of the investigated alloys showed better mechanical properties, including superior hardness, compressive strength and thermal stability, as compared to the reference Al-10Si-1Cu-1Mg-1Ni alloy, which softened remarkably, reducing its hardness by almost 50% to 63 ± 8 HV5. PMID:28774094

  11. Modification and aging precipitation behavior of hypereutectic Al-21wt.%Si alloy treated by P+Ce combination

    Directory of Open Access Journals (Sweden)

    Liu Pei

    2014-11-01

    Full Text Available In the present study, the tested hypereutectic Al-21wt.%Si alloys were prepared by modifying the melt using different proportions of P and Ce, and then applying T6 heat treatment. The modification effects and mechanism of P+Ce complex modifier on the Si phase of hypereutectic Al-21wt.%Si alloy were studied, and the aging precipitation behavior after modification was characterized by means of tensile strength measurement, OM, SEM and TEM analysis. The results show that the massive primary silicon phase particles are significantly refined after modification, while the needle-like eutectic silicon crystals become fibrous and short. It was found that the mechanism of phosphorus modification on the primary silicon can be attributed to heterogeneous nucleation of AlP, while the modification mechanism of Ce can be explained by adsorbing-twinning theory. In the aged microstructure of the modified hypereutectic Al-21wt.%Si alloy, there existed some strengthening phases such as Al4Cu9, Al2Cu, AlCu3, and Al57Mn12. The P+Ce complex modifier not only affected the size of primary silicon and eutectic silicon, but also the aging behavior of alloys under the heat treatment process. When Al-21wt.%Si alloy was modified using 0.08%wt.P + 0.6wt.% Ce, the aging precipitates were dispersed uniformly in the alloy, and its mechanical properties at room and elevated temperatures are optimized (Rm = 287.6 MPa at RT, Rm = 210 MPa at 300 ℃.

  12. Fenómenos de corrosión galvánica en las uniones aluminio y acero

    OpenAIRE

    Domínguez Parra, Alberto

    2009-01-01

    La corrosión es un proceso de degradación de un material al interactuar con el ambiente que le rodea. El presente proyecto trata de la corrosión galvánica de aceros y fundiciones, en contacto con aleaciones de aluminio. Su experimentación se ha realizado con acero AE 275 B, y fundición EN-GS 400 12. Se utilizó lingote de aluminio A356 obtenido por colada por gravedad, y dos tipos de muestras, con y sin tratamiento térmico T6, de A 356 producidas por el procedimiento de sub-liquidus casting...

  13. Distribution of oxides in a Zr-Cu-Ni-Al-Nb-Si bulk metallic glass

    Energy Technology Data Exchange (ETDEWEB)

    Heinrich, Jochen; Busch, Ralf [Chair of Metallic Materials, Saarland University, PO Box 151150, 66041 Saarbruecken (Germany); Mueller, Frank; Huefner, Stefan [Chair of Experimental Physics, Saarland University, PO Box 151150, 66041 Saarbruecken (Germany)

    2010-07-01

    The course of oxide presence with distance from the sample surface and bonding partner was studied for the bulk metallic glass with the nominal composition Zr{sub 57.9}Cu{sub 15.4}Ni{sub 12.7}Al{sub 10.2}Nb{sub 2.8}Si{sub 1} (at%) by X-ray photoelectron spectroscopy (XPS). Investigated specimens are taken from vacuum quench-cast rods subjected to oxidation at room temperature and atmosphere. Binding energies were determined in various depths using ion beam ablation of up to 100 nanometers. XPS spectra confirm oxidation primarily of the pure zirconium and aluminum constituents, all other peaks correspond to metallic bonds. While the surface area shows a passivating zirconia layer a few nanometers thick, oxygen is bonded predominantly with aluminum inside the bulk. Since the concentration of oxygen is a crucial factor in the crystallization behavior of bulk metallic glass forming liquids on basis of oxygen affine metals, so far only high purity materials were thought to be suitable. The findings in this study, however, are promising for alloys with industrial grade elements with sufficient glass forming ability. Comparisons of the alloy with differing oxygen content support the conclusion that aluminum acts as an appropriate scavenger for both adsorbed and large amounts of intrinsic oxygen in zirconium based amorphous metals.

  14. Corrosion of high temperature resisting alloys exposed to heavy fuel ash; Corrosion de aleaciones resistentes a altas temperaturas expuestas a ceniza de combustoleo pesado

    Energy Technology Data Exchange (ETDEWEB)

    Wong Moreno, Adriana del Carmen

    1998-03-01

    content of vanadium and very low content of sulfur at temperatures near the point of fusion of he vanadium compounds that constitute them. The development of the processes of metallic deterioration that are included in the proposed model was documented through this investigation, for an alloy range, from low alloy steels to nickel based super alloys, as well as for a series of ash deposits whose composition covers a part of the spectra of combinations of sodium/sulfate vanadates that little has been explored. Among the more relevant aspects that were documented and included in the proposed global mechanism, stand out the following ones: The global mechanism of corrosion by ashes of heavy fuel oil based on 3 primary processes of alloy degradation is described: metallic dissolution, accelerated oxidation and sulfidazation. The influence that the temperature and the composition of the ash on the predominance of one or another degradation mechanism has. It is also analyzed how the transformation of the underlying zone to the metal/deposit interphase by diffusion processes and precipitation accelerates the kinetics of degradation of the alloy, particularly, it has been considered the change in the concentrations of Cr, Al and Si, and the sulfide precipitation. Finally, the results obtained contribute in addition with practical information on the alloy performance, which allows to establish an order of merit among the evaluated alloys as far as its resistance to the corrosion, and on the roll of the main alloyings in its behavior of corrosion by fuel oil ash deposits. [Espanol] El objetivo de la investigacion realizada fue estudiar el proceso de degradacion por corrosion a alta temperatura de aleaciones expuestas a cenizas de combustoleo pesado a traves de una evaluacion experimental comparativa de su desempeno que permitio establecer los mecanismos involucrados en el fenomeno. La experimentacion llevada a cabo involucro la determinacion de la resistencia a la corrosion de 14

  15. Revisión sobre nitruraciones láser de aleaciones de titanio

    Directory of Open Access Journals (Sweden)

    Pérez-Artieda, M. G.

    2010-12-01

    Full Text Available A common technique used to improve the wear response of titanium alloys is to nitride the surface, using chemical or physical vapour deposition, ion implantation or surface remelting in a nitrogen atmosphere. In this revision nitriding systems with laser technology are studied, used in titanium alloys surface treatments.For high temperature, high strength applications, titanium based alloys are an attractive light-weight alternative to steel, due to their high strength to weight ratio and corrosion resistance. In applications that require good wear resistance, titanium alloys pose a problem due to their poor tribological characteristics.Titanium alloys used with a suitable nitriding treatment could allow the replacement of steel in different applications, obtaining weight savings in fabricated components.

    Una técnica comúnmente utilizada para la mejora de la resistencia a desgaste de las aleaciones de titanio es la nitruración de la superficie, utilizando la deposición física o química de vapor, la implantación iónica o el refundido de la superficie en atmósferas que contienen nitrógeno. En esta revisión se estudian los sistemas de nitruración con tecnología láser, utilizados para tratar la superficie de diferentes aleaciones de titanio. Las aleaciones de titanio son un material alternativo al acero, muy atractivo para aplicaciones que requieren alta resistencia a temperaturas elevadas, puesto que tienen una relación resistencia-dureza elevada y buena resistencia a corrosión. En aplicaciones que requieren buena resistencia a desgaste, las aleaciones de titanio suponen un problema, debido a sus pobres características tribológicas. La utilización de aleaciones de titanio junto con un tratamiento de nitruración adecuado, podría permitir la sustitución del acero en diferentes aplicaciones, consiguiendo una disminución en el peso de los componentes fabricados.

  16. Production of 26Al by spallation of Fe, Si, Al nuclei

    International Nuclear Information System (INIS)

    Paillard, P.

    1977-01-01

    Cross sections for 7 Be, 10 Be and 26 Al formation in Al, Si and Fe targets bombarded with 0.6 and 24GeV protons have been measured by using highly selective chemical separation and low level background counters. Results for 26 Al at 0.6GeV are in mb: 17.9 + or - 2.7 in Al, 12.5 + or - 2.5 in Si and 0.45 + or - 0.14 in Fe; at 24GeV 2.6 + or - 0.5mb in Fe. Results for 10 Be are not valid on account of experimental difficulties. It is deduced from these values of aluminium in cosmic ray propagation that 26 Al is not yet cosmic ray chronometer [fr

  17. Mechanochemical synthesis of Cu-Al and methyl orange intercalated Cu-Al layered double hydroxides

    International Nuclear Information System (INIS)

    Qu, Jun; He, Xiaoman; Chen, Min; Hu, Huimin; Zhang, Qiwu; Liu, Xinzhong

    2017-01-01

    In this study, a mechanochemical route to synthesize a Cu-Al layered double hydroxide (LDH) and a methyl orange (MO) intercalated one (MO-LDH) was introduced, in which basic cupric carbonate (Cu_2(OH)_2CO_3) and aluminum hydroxide (Al(OH)_3) with Cu/Al molar ratio at 2/1 was first dry ground for 2 h and then agitated in water or methyl orange solution for another 4 h to obtain the LDH and MO-LDH products without any heating operation. The prepared samples were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), Thermogravimetry (TG), Differential scanning calorimetry (DSC) and Scanning electron microscopy (SEM). The products showed high crystallinity phase of Cu-Al and MO intercalated Cu-Al LDH with no evident impurities, proving that the craft introduced here was facile and effective. The new idea can be applied in other fields to produce organic-inorganic composites. - Highlights: • A facile mechanochemical route to synthesize Cu-Al and MO intercalated Cu-Al LDH. • The products possesses high crystalline of LDH phase with no impure phases. • The dry milling process induces the element substitution between the raw materials. • The agitation operation helps the grain growth of LDH.

  18. Mechanochemical synthesis of Cu-Al and methyl orange intercalated Cu-Al layered double hydroxides

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Jun, E-mail: forsjun@whut.edu.cn [School of Resources and Environmental Engineering, Wuhan University of Technology, Luoshi Road 122, Wuhan, Hubei 430070 (China); He, Xiaoman; Chen, Min; Hu, Huimin [School of Resources and Environmental Engineering, Wuhan University of Technology, Luoshi Road 122, Wuhan, Hubei 430070 (China); Zhang, Qiwu, E-mail: zhangqw@whut.edu.cn [School of Resources and Environmental Engineering, Wuhan University of Technology, Luoshi Road 122, Wuhan, Hubei 430070 (China); Liu, Xinzhong [College of Ecological Environment and Urban Construction, Fujian University of Technology, Fuzhou 350118 China (China)

    2017-04-15

    In this study, a mechanochemical route to synthesize a Cu-Al layered double hydroxide (LDH) and a methyl orange (MO) intercalated one (MO-LDH) was introduced, in which basic cupric carbonate (Cu{sub 2}(OH){sub 2}CO{sub 3}) and aluminum hydroxide (Al(OH){sub 3}) with Cu/Al molar ratio at 2/1 was first dry ground for 2 h and then agitated in water or methyl orange solution for another 4 h to obtain the LDH and MO-LDH products without any heating operation. The prepared samples were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), Thermogravimetry (TG), Differential scanning calorimetry (DSC) and Scanning electron microscopy (SEM). The products showed high crystallinity phase of Cu-Al and MO intercalated Cu-Al LDH with no evident impurities, proving that the craft introduced here was facile and effective. The new idea can be applied in other fields to produce organic-inorganic composites. - Highlights: • A facile mechanochemical route to synthesize Cu-Al and MO intercalated Cu-Al LDH. • The products possesses high crystalline of LDH phase with no impure phases. • The dry milling process induces the element substitution between the raw materials. • The agitation operation helps the grain growth of LDH.

  19. Self-forming Al oxide barrier for nanoscale Cu interconnects created by hybrid atomic layer deposition of Cu–Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jae-Hyung; Han, Dong-Suk; Kang, You-Jin [Division of Nanoscale Semiconductor Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Shin, So-Ra; Park, Jong-Wan, E-mail: jwpark@hanyang.ac.kr [Division of Materials Science and Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of)

    2014-01-15

    The authors synthesized a Cu–Al alloy by employing alternating atomic layer deposition (ALD) surface reactions using Cu and Al precursors, respectively. By alternating between these two ALD surface chemistries, the authors fabricated ALD Cu–Al alloy. Cu was deposited using bis(1-dimethylamino-2-methyl-2-butoxy) copper as a precursor and H{sub 2} plasma, while Al was deposited using trimethylaluminum as the precursor and H{sub 2} plasma. The Al atomic percent in the Cu–Al alloy films varied from 0 to 15.6 at. %. Transmission electron microscopy revealed that a uniform Al-based interlayer self-formed at the interface after annealing. To evaluate the barrier properties of the Al-based interlayer and adhesion between the Cu–Al alloy film and SiO{sub 2} dielectric, thermal stability and peel-off adhesion tests were performed, respectively. The Al-based interlayer showed similar thermal stability and adhesion to the reference Mn-based interlayer. Our results indicate that Cu–Al alloys formed by alternating ALD are suitable seed layer materials for Cu interconnects.

  20. Self-forming Al oxide barrier for nanoscale Cu interconnects created by hybrid atomic layer deposition of Cu–Al alloy

    International Nuclear Information System (INIS)

    Park, Jae-Hyung; Han, Dong-Suk; Kang, You-Jin; Shin, So-Ra; Park, Jong-Wan

    2014-01-01

    The authors synthesized a Cu–Al alloy by employing alternating atomic layer deposition (ALD) surface reactions using Cu and Al precursors, respectively. By alternating between these two ALD surface chemistries, the authors fabricated ALD Cu–Al alloy. Cu was deposited using bis(1-dimethylamino-2-methyl-2-butoxy) copper as a precursor and H 2 plasma, while Al was deposited using trimethylaluminum as the precursor and H 2 plasma. The Al atomic percent in the Cu–Al alloy films varied from 0 to 15.6 at. %. Transmission electron microscopy revealed that a uniform Al-based interlayer self-formed at the interface after annealing. To evaluate the barrier properties of the Al-based interlayer and adhesion between the Cu–Al alloy film and SiO 2 dielectric, thermal stability and peel-off adhesion tests were performed, respectively. The Al-based interlayer showed similar thermal stability and adhesion to the reference Mn-based interlayer. Our results indicate that Cu–Al alloys formed by alternating ALD are suitable seed layer materials for Cu interconnects

  1. Effect of Annealing Time for Quenching CuAl7Fe5Ni5W2Si2 Bronze on the Microstructure and Mechanical Properties

    Directory of Open Access Journals (Sweden)

    B. P. Pisarek

    2012-04-01

    Full Text Available This paper presents the influence of annealing time 30, 60 and 120 min at 1000°C for quenching CuAl7Fe5Ni5W2Si2 bronze in 10% water solution of NaCl, on the microstructure and mechanical properties. The presented results concern the species newly developed aluminum-iron-nickel bronze, with additions W and Si.In order to determine changes in the microstructure of the hardened bronze metallographic studies were performed on cylindrical samples of diameter 10 mm, on the metallographic microscope with digital image analysis, X-ray phase analysis, EDX point with the digital recording on the computer. Specified percentage of the microstructure of martensite and bainite, participation of proeutectoid α phase in the microstructure, grain size of former β phase, the amount of dissolved κ phase.It was found that in the microstructure of bronze in the cast state, there are a number of intermetallic phases of κ type. At interphase boundaries of primary intermetallic faceted precipitates, especially rich in tungsten (IM_W, nucleate and grow dendritic primary intermetallic κI phases, with chemical composition similar to the type of Fe3Si iron silicide.Dissolved, during the heating, in the β phase are all the intermediate phase included in the microstructure, with the exception of primary intermetallic phases of tungsten and κI. Prolongation of the isothermal annealing causes coagulation and coalescence of primary phases. In microstructure of the bronze after quenching obtained the α phase precipitation on the grain boundary of secondary β phase, coarse bainite and martensite, for all annealing times. With the change of annealing time are changed the relative proportions of individual phases or their systems, in the microstructure. In the microstructure of bronze, hold at temperature of 1000°C for 60 min, after quenching martensitic microstructure was obtained with the primary phases, and the least amount of bainite.

  2. Study of CuAl(100) by using He ion scattering

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, L; Zur Muhlen, E; O` Connor, D J [Newcastle Univ., NSW (Australia). Dept. of Physics

    1994-12-31

    The clean CuAl (100) surface has been investigated by using He{sup +} ion scattering. The polar scans show that Al atoms randomly replace the Cu atoms but sit (0.15{+-}0.05) Angstroms higher than the Cu atoms. The outmost layer concentration of Al is about (17{+-}3)%. The aluminium concentration on the outmost layer is sensitive to the sample temperature up to 300 deg C. 7 refs., 5 figs.

  3. Study of CuAl(100) by using He ion scattering

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, L.; Zur Muhlen, E.; O`Connor, D.J. [Newcastle Univ., NSW (Australia). Dept. of Physics

    1993-12-31

    The clean CuAl (100) surface has been investigated by using He{sup +} ion scattering. The polar scans show that Al atoms randomly replace the Cu atoms but sit (0.15{+-}0.05) Angstroms higher than the Cu atoms. The outmost layer concentration of Al is about (17{+-}3)%. The aluminium concentration on the outmost layer is sensitive to the sample temperature up to 300 deg C. 7 refs., 5 figs.

  4. Desarrollo de simuladores para procesos industriales. Parte I. (Colada continua

    Directory of Open Access Journals (Sweden)

    Ramírez, A.

    2006-06-01

    Full Text Available This work was written for illustrating the development of computer simulators for production process. As an example a simulator for continuous casting process was made, this is the most popular method to produce some steel products like billets and slabs. The simulator (SSCC was programmed by the present authors in C++; but mathematical procedures, algorithms and flow charts shown here can be used as a base in any other programming language. This is the first part of the work; it is focused to the development of some computational tools to describe the real continuous casting process

    Este trabajo se realiza con el objeto de ilustrar el desarrollo de simuladores para procesos industriales; como ejemplo se realizó un sistema de simulación para representar el proceso de colada continua que es el proceso más común para la producción de perfiles de acero. El sistema de simulación para colada continua (SSCC fue programado por los presentes autores en lenguaje C++; sin embargo, los procedimientos matemáticos, algoritmos y diagramas de flujo ilustrados en este trabajo pueden ser programados en cualquier lenguaje de programación. Esta primera parte del trabajo se enfoca a desarrollar herramientas de cálculo para representar lo que sucede físicamente durante el proceso de colada continua.

  5. Effect of Si on DC arc plasma generation from Al-Cr and Al-Cr-Si cathodes used in oxygen

    Science.gov (United States)

    Zhirkov, I.; Landälv, L.; Göthelid, E.; Ahlgren, M.; Eklund, P.; Rosen, J.

    2017-02-01

    Al2O3 alloyed with Cr is an important material for the tooling industry. It can be synthesized from an arc discharge using Al-Cr cathodes in an oxygen atmosphere. Due to formation of Al-rich oxide islands on the cathode surface, the arc process stability is highly sensitive to oxygen pressure. For improved stability, the use of Al0.70Cr0.25Si0.05 cathodes has previously been suggested, where Si may reduce island formation. Here, we have investigated the effect of Si by comparing plasma generation and thin film deposition from Al0.7Cr0.3 and Al0.7Cr0.25Si0.05 cathodes. Plasma ion composition, ion energies, ion charge states, neutral species, droplet formation, and film composition have been characterized at different O2 flow rates for arc currents of 60 and 90 A. Si and related compounds are detected in plasma ions and in plasma neutrals. Scanning electron microscopy and energy dispersive X-ray analysis show that the cathode composition and the film composition are the same, with Si present in droplets as well. The effect of Si on the process stability, ion energies, and ion charge states is found to be negligible compared to that of the arc current. The latter is identified as the most relevant parameter for tuning the properties of the reactive discharge. The present work increases the fundamental understanding of plasma generation in a reactive atmosphere, and provides input for the choice of cathode composition and process parameters in reactive DC arc synthesis.

  6. Evolution of Iron-containing Compounds in Al-Cu Alloys during Heat Treatment

    Directory of Open Access Journals (Sweden)

    Liu Kun

    2016-01-01

    Full Text Available The evolution of iron-containing compounds in Al-Cu 206 cast alloy during solution treatment has been investigated. Results show that platelet β-Fe and Chinese script α-Fe are the two iron-containing compounds in as-cast condition. Little change is observed on β-Fe during solution treatment. However, fine blocky post β-Fe begins to form on α-Fe when solution treated at 520°C for 8hrs. When soaking time is extended to 24 hrs, α–Fe is found to decompose to fine branches while post β-Fe present as clusters on these branches. Al-Cu-Mg-Si Q phase is observed to form at the edge of decomposed α-Fe, possibly the result of Si from decomposed α-Fe.

  7. Formation of AlFeSi phase in AlSi12 alloy with Ce addition

    Directory of Open Access Journals (Sweden)

    S. Kores

    2012-04-01

    Full Text Available The influence of cerium addition on the solidification sequence and microstructure constituents of the Al-Si alloys with 12,6 mass % Si was examined. The solidification was analyzed by a simple thermal analysis. The microstructures were examined with conventional light and scanning electron microscopy. Ternary AlSiCe phase was formed in the Al-Si alloys with added cerium during the solidification process. AlSiCe and β-AlFeSi phases solidified together in the region that solidified the last. Cerium addition influenced on the morphology of the α-AlFeSi phase solidification.

  8. Fracto- mechanoluminescence and thermoluminescence properties of orange-red emitting Eu3+ doped Ca2Al2SiO7 phosphors

    International Nuclear Information System (INIS)

    Tiwari, Geetanjali; Brahme, Nameeta; Sharma, Ravi; Bisen, D.P.; Sao, Sanjay K.; Khare, Ayush

    2017-01-01

    The suitability of nano-structured Ca 2 Al 2 SiO 7 :Eu 3+ phosphors for thermoluminescence and mechanoluminescence dosimeter were investigated. Europium doped di-calcium di-aluminum silicate phosphor was synthesised by the combustion assisted method and annealed at 1100 °C for 4 h in reducing and oxidizing environments. The prepared Ca 2 Al 2 SiO 7 :Eu 3+ phosphor was characterized by X-ray diffractometer (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM) with energy dispersive x-ray spectroscopy (EDX), photoluminescence (PL) and decay characteristics. The phase structure of sintered phosphor has akermanite type which belongs to the tetragonal crystallography; this structure is a member of the melilite group and forms a layered compound. The chemical composition of the sintered Ca 2 Al 2 SiO 7 :Eu 3+ phosphor was confirmed by EDX spectra. Mechanoluminescence (ML) and thermoluminescence (TL) studies revealed that the ML and TL intensity increases with activator concentration. Optimum ML was observed for the sample having 2 mol% of Eu ions. The TL intensity of Ca 2 Al 2 SiO 7 :Eu 3+ was recorded for different exposure times of γ -irradiation and it was observed that TL intensity is maximum for γ dose of 1770 Gy. The PL spectra indicated that Ca 2 Al 2 SiO 7 :Eu 3+ could be excited effectively by near ultraviolet (NUV) light and exhibited bright orange-red emission with excellent colour stability. CIE colour coordinates of the prepared Ca 2 Al 2 SiO 7 :Eu 3+ phosphor was found suitable as orange-red light emitting phosphor with a CIE value of (x=0.6142, y=0.3849) and correlated colour temperature (CCT) is 1250 K. Therefore, it is considered to be a new promising orange-red emitting phosphor for white light emitting diode (LED) application.

  9. A new Ti-Zr-Hf-Cu-Ni-Si-Sn bulk amorphous alloy with high glass-forming ability

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Y.J. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Shen, J. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)]. E-mail: junshen@hit.edu.cn; Sun, J.F. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Yu, X.B. [Lab of Energy Science and Technology, Shanghai Institute of Microsystem and Information Technology, Chinese Academy of Sciences, Shanghai 200050 (China)]. E-mail: yuxuebin@hotmail.com

    2007-01-16

    The effect of Sn substitution for Cu on the glass-forming ability was investigated in Ti{sub 41.5}Zr{sub 2.5}Hf{sub 5}Cu{sub 42.5-x}Ni{sub 7.5}Si{sub 1}Sn {sub x} (x = 0, 1, 3, 5, 7) alloys by using differential scanning calorimetry (DSC) and X-ray diffractometry. The alloy containing 5% Sn shows the highest glass-forming ability (GFA) among the Ti-Zr-Hf-Cu-Ni-Si-Sn system. Fully amorphous rod sample with diameters up to 6 mm could be successfully fabricated by the copper mold casting Ti{sub 41.5}Zr{sub 2.5}Hf{sub 5}Cu{sub 37.5}Ni{sub 7.5}Si{sub 1}Sn{sub 5} alloy. The activation energies for glass transition and crystallization for Ti{sub 41.5}Zr{sub 2.5}Hf{sub 5}Cu{sub 37.5}Ni{sub 7.5}Si{sub 1}Sn{sub 5} amorphous alloy are both larger than those values for the Sn-free alloy. The enhancement in GFA and thermal stability after the partial replacement of Cu by Sn may be contributed to the strong atomic bonding nature between Ti and Sn and the increasing of atomic packing density. The amorphous Ti{sub 41.5}Zr{sub 2.5}Hf{sub 5}Cu{sub 37.5}Ni{sub 7.5}Si{sub 1}Sn{sub 5} alloy also possesses superior mechanical properties.

  10. Synthesis of Y{sub 1-x}Al{sub x}Ba{sub 2}Cu{sub 3}O{sub 7-δ} via combustion route: Effects of Al{sub 2}O{sub 3} nanoparticles on superconducting properties

    Energy Technology Data Exchange (ETDEWEB)

    Mohd Suan, Mohd Shahadan, E-mail: mohdshahadan@utem.edu.my [Department of Engineering Materials, Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka, 76100 Durian Tunggal, Melaka (Malaysia); Johan, Mohd Rafie [Nanomaterial Engineering Research Group, Advanced Materials Research Laboratory, Department of Mechanical Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia)

    2017-02-01

    Combustion reaction was used to synthesis Al{sub 2}O{sub 3} nanoparticles embedded Y{sub 1-x}Al{sub x}Ba{sub 2}Cu{sub 3}O{sub 7-δ} simultaneously. The effects of Al{sub 2}O{sub 3} nanoparticles with nominal molar mass (x{sub mol}) of 0.02, 0.04, 0.06, 0.08 and 0.10 towards the critical current density J{sub C} of Y{sub 1-x}Al{sub x}Ba{sub 2}Cu{sub 3}O{sub 7-δ} were verified by magnetic measurement. Resulted XRD patterns revealed that the calcined samples consist of pure Al{sub 2}O{sub 3} and Y{sub 1-x}Al{sub x}Ba{sub 2}Cu{sub 3}O{sub 7-δ} phases which had been confirmed by EDX results. The SEM images showed that Al{sub 2}O{sub 3} nanoparticles (~10 nm) were distributed in polycrystalline YBa{sub 2}Cu{sub 3}O{sub 7-δ} grains and grain boundaries. The presence of higher concentration of Al{sub 2}O{sub 3} nanoparticles has developed Al{sup 3+} rich spots which diffused within the YBa{sub 2}Cu{sub 3}O{sub 7-δ} superconducting matrix to form Y{sub 1-x}Al{sub x}Ba{sub 2}Cu{sub 3}O{sub 7-δ} and was confirmed by EDX analysis. The samples were electrically superconducting at temperature above 85 K as measured by using standard four-probe technique. The magnetic field (H) dependent magnetization (M), M-H hysteresis loops measured at 77 K for x{sub mol}≤0.06 samples are significantly improved attributed to the increase of trapped fluxes in the samples. Remarkable increase of magnetic J{sub C} (H) in Al{sub 2}O{sub 3} nanoparticles added samples compared to the as prepared polycrystalline YBa{sub 2}Cu{sub 3}O{sub 7-δ} sample indicating strong pinning effect. It is suggested that well-distributed Al{sub 2}O{sub 3} nanoparticles in the polycrystalline YBa{sub 2}Cu{sub 3}O{sub 7-δ} matrix achieved via auto-combustion reaction has efficiently pin the magnetic vortex. The magnetic J{sub C} was optimized to ~6 kAcm{sup -2} in x{sub mol}=0.06 sample. On the other hand, insignificant magnetic J{sub C} improvement in x{sub mol}≥0.08 samples is probably resulted from the

  11. Aging behavior of an in-situ TiB2/Al-Cu-Li-x matrix composite

    International Nuclear Information System (INIS)

    Shen, Yanwei; Hong, Tianran; Geng, Jiwei; Han, Gaoyang; Chen, Dong; Li, Xianfeng; Wang, Haowei

    2017-01-01

    Transmission electron microscopy, differential scanning calorimetry and hardness tests have been performed on an in-situ TiB 2 /Al-3.3Cu-1.0Li-0.60Mg-0.40Ag-0.14Zr-0.13Si composite to study its aging behavior at 175 °C. A cubic phase suspected to be the σ (Al 5 Cu 6 Mg 2 ) phase or its variant is precipitated at all aging stages studied, and this phase is not typically observed in the Al-Cu-Li alloys. The primary hardening (aging for 3 h) phases consist of δ′ (Al 3 Li), β′ (Al 3 Zr) and the cubic phase. After aging for 18 h, all precipitates including T 1 (Al 2 CuLi), S (Al 2 CuMg), θ′ (Al 2 Cu), δ′, β′ and the cubic phase have appeared, and the formation of T 1 and S results in a rapid increase in hardness. With prolonging of aging time, the apparent coarsening of T 1 and S results in a decline in hardness. - Highlights: •The aging behavior of an in-situ TiB 2 /Al-Cu-Li-x composite was studied. •A cubic phase suspected to be σ (Al 5 Cu 6 Mg 2 ) or its variant was precipitated. •The hardness change was dominated by the evolution of T 1 (Al 2 CuLi) and S (Al 2 CuMg).

  12. Corrosion analysis of AlMg2 and AlMgSi using electrochemical method

    International Nuclear Information System (INIS)

    Dian A; Maman Kartaman; Rosika K; Yanlinastuti

    2014-01-01

    Corrosion test of cladding materials and structures of research reactor fuel, AlMgSi and AlMg2 have been performed in demineralized water of pH 2 and 6.7 using an electrochemical method. Corrosion phenomenon is affected by several factor such as composition and condition of solution. The purpose of this activity is to investigate the corrosion phenomena through the determination of the parameters of corrosion and polarization curve. The materials used are AlMg2 and AlMgSi alloy in circular dish shape with an area of 1 Cm"2. Preparation of the test sample is performed through several stages polishing, cleaning and drying procedures followed ASTM G3. The electrochemical method is done by measuring the open circuit potential (OCP), polarization resistance and potentiodynamic in demineralized water of pH 2 and pH 6.7 at temperature of 25°C. The results of the OCP is the corrosion potential (Ecorr) of AlMg2 and AlMgSi each of -906.1 mV and -619.8 mV at pH 2 and -868.6 and -756.7 mV at pH 6.7 mV. The results of measurements by polarization resistance technique showed that the corrosion rate of AlMg2 and AlMgSi in safe category (<2 mpy) at pH 6.7 and at pH 2 corrosion rate increased significantly, but still in the lightweight category (<20 mpy). Potentiodynamic curves showed that the passivation at pH 6.7 is very low while the passivation at pH 2 occurs within a relatively short range potential and followed events corroded. (author)

  13. Mercury embrittlement of Cu-Al alloys under cyclic loading

    Science.gov (United States)

    Regan, T. M.; Stoloff, N. S.

    1977-01-01

    The effect of mercury on the room temperature, high cycle fatigue properties of three alloys: Cu-5.5 pct Al, Cu-7.3 pct Al, and Cu-6.3 pct Al-2.5 pct Fe has been determined. Severe embrittlement under cyclic loading in mercury is associated with rapid crack propagation in the presence of the liquid metal. A pronounced grain size effect is noted under mercury, while fatigue properties in air are insensitive to grain size. The fatigue results are discussed in relation to theories of adsorption-induced liquid metal embrittlement.

  14. The evolution of interface microstructure in a ZrO2/Ag-Cu-Al-Ti system

    International Nuclear Information System (INIS)

    Lee, Youngmin; Yu, Jin

    1993-01-01

    Among ceramic/metal (C/M) joining technologies, the active filler metal method has been studied extensively due to the simple brazing process and excellent joint strength. Active metal elements, typically Ti, are intentionally added to braze alloys to enhance the formation of reaction products between the ceramic and the braze metal at the C/M interface. In the brazing of Al 2 O 3 with the Ag-Cu-Ti filler metal, reaction products such as γ-TiO, Cu 2 (Ti, Al) 4 O, Ti 3 (Cu 0.76 Al 0.18 Sn 0.06 ) 3 O were found, while products such as Ti 5 Si 3 and TiN formed in the brazing of Si 3 N 4 . The presence of reaction layers at the C/M interface influences the interface strength in a complex way. In Cu/Al 2 O 3 , Co/Al 2 O 3 , Ni/Al 2 O 3 , and Cu/diamond systems, maxima of joint strength were observed at some intermediate Ti addition, while the flexural strength decreased substantially with the thickening of the TiO layer in a ZrO 2 /Ag-Cu-Sn-Ti system. Thus, composition of the braze alloy (particularly, the content of the active metal), process conditions such as brazing temperature and time, microstructure and mechanical properties of reaction products at the C/M interfaces, interfacial chemistry, and residual stress are primary factors to be studied in order to understand the strengths of the C/M interfaces systematically. In the present and the following papers, evolutions of interfacial microstructures at various brazing conditions, and corresponding interface strengths are reported, respectively, for a ZrO 2 /Ag-Cu-Al-Ti system

  15. Effect of T6 treatment on the coefficient of friction of Al25Mg2Si2Cu4Fe alloy

    Science.gov (United States)

    Sondur, D. G.; Mallapur, D. G.; Udupa, K. Rajendra

    2018-04-01

    Effect of T6 treatment on the coefficient of friction of Al25Mg2Si2Cu4Fe alloy was evaluated by conducting wear test on pin on disc wear testing machine. Wear test parameters such as the load and the speed were varied by keeping one constant and varying the other respectively. It was observed that the coefficient of friction is high for as cast condition due to the brittle microstructure. After T6 heat treatment the precipitates formed such as the Chinese scripts and the Mg2Si blocks got modified that lead to improvement in the hardness and the wear resistance. This reduces the coefficient of friction.

  16. The Study of Phase Transformations of AlSi9Cu3 Alloy by DSC Method

    Directory of Open Access Journals (Sweden)

    Piątkowski J.

    2016-12-01

    Full Text Available With the use of differential scanning calorimetry (DSC, the characteristic temperatures and enthalpy of phase transformations were defined for commercial AlSi9Cu3 cast alloy (EN AC-46000 that is being used for example for pressurized castings for automotive industry. During the heating with the speed of 10°C·min−1 two endothermic effects has been observed. The first appears at the temperature between 495 °C and 534 °C, and the other between 555 °C and 631 °C. With these reactions the phase transformation enthalpy comes up as +6 J g−1 and +327 J g−1. During the cooling with the same speed, three endothermic reactions were observed at the temperatures between 584 °C and 471 °C. The total enthalpy of the transitions is – 348 J g−1.

  17. Heat treatment of EN AC-AlSi13Cu2Fe silumin and its effect on change of hardness of the alloy

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2010-01-01

    Full Text Available Wide application of aluminum casting alloys is connected with their very good physical and technical properties. Within such group of alloys, silumins play important role in automotive and aviation industry, as well as in another branches of technique, because the silumins enable casting of complicated shapes. The most important parameters which predetermine mechanical properties of a material in aspects of suitability for castings of machinery components are: tensile strength (Rm, elongation and hardness. Alloys based on equilibrium system of Al-Si comprise additional constituents (e.g.: Mg, Cu enabling, except modification, improvement of mechanical properties, obtained in result of heat treatment. In the paper are presented results of investigations concerning effect of the heat treatment on change of hardness (HB of the EN AC-AlSi12Cu2Fe alloy. Investigated alloy was melted in an electric resistance furnace. Run of the crystallization was presented with use of the thermal-derivative method (ATD. This method was also implemented to determination of heat treatments temperature range of the alloy. Performed heat treatment gave effect in change of the hardness. Performed investigations have enabled determination of heat treatment parameters range, which conditions suitable hardness of the investigated alloy.

  18. High-Strength Ultra-Fine-Grained Hypereutectic Al-Si-Fe-X (X = Cr, Mn) Alloys Prepared by Short-Term Mechanical Alloying and Spark Plasma Sintering.

    Science.gov (United States)

    Průša, Filip; Bláhová, Markéta; Vojtěch, Dalibor; Kučera, Vojtěch; Bernatiková, Adriana; Kubatík, Tomáš František; Michalcová, Alena

    2016-11-30

    In this work, Al-20Si-10Fe-6Cr and Al-20Si-10Fe-6Mn (wt %) alloys were prepared by a combination of short-term mechanical alloying and spark plasma sintering. The microstructure was composed of homogeneously dispersed intermetallic particles forming composite-like structures. X-ray diffraction analysis and TEM + EDS analysis determined that the α-Al along with α-Al 15 (Fe,Cr)₃Si₂ or α-Al 15 (Fe,Mn)₃Si₂ phases were present, with dimensions below 130 nm. The highest hardness of 380 ± 7 HV5 was observed for the Al-20Si-10Fe-6Mn alloy, exceeding the hardness of the reference as-cast Al-12Si-1Cu-1 Mg-1Ni alloy (121 ± 2 HV5) by nearly a factor of three. Both of the prepared alloys showed exceptional thermal stability with the hardness remaining almost the same even after 100 h of annealing at 400 °C. Additionally, the compressive strengths of the Al-20Si-10Fe-6Cr and Al-20Si-10Fe-6Mn alloys reached 869 MPa and 887 MPa, respectively, and had virtually the same values of 870 MPa and 865 MPa, respectively, even after 100 h of annealing. More importantly, the alloys showed an increase in ductility at 400 °C, reaching several tens of percent. Thus, both of the investigated alloys showed better mechanical properties, including superior hardness, compressive strength and thermal stability, as compared to the reference Al-10Si-1Cu-1Mg-1Ni alloy, which softened remarkably, reducing its hardness by almost 50% to 63 ± 8 HV5.

  19. Comparative study to use nano-(Al2O3, CuO, and SiC) with water to enhance photovoltaic thermal PV/T collectors

    International Nuclear Information System (INIS)

    Al-Waeli, Ali H.A.; Chaichan, Miqdam T.; Kazem, Hussein A.; Sopian, K.

    2017-01-01

    Highlights: • Three types of nanoparticles (Al 2 O 3 , CuO and SiC) were added to water which was used as a base fluid. • The resulted nanofluid was used for cooling an indoor PV/T system. • The used nanofluids improved the thermal and electrical efficiencies of the PV/T system. • The stability of nanofluids was examined for an extended period and found to be stable. • SiC nanofluid showed better thermal conductivity and stability compared with Al 2 O 3 and CuO nanofluids. - Abstract: The reduction in efficiency of photovoltaic (PV) units due to increases in cell temperature occurs when a small part of the absorbed solar radiation is converted into electricity and the remaining part is lost as heat. Recently, the addition of a range of nanomaterials with high thermal conductivity to the cooling fluid in PV/T systems has been the subject of much research. In this study, three nanomaterials were added to water as a base fluid with several volume fractions to determine the best concentration and nanoparticle for this application. The PV/T system was setup in an indoor laboratory. Knowing which material has a better effect on the PV unit in particular, and the PV/T unit in general, is important for deciding which nanomaterial is more suitable for the system. The results reveal that nanofluid gives higher thermal conductivity with very little increase in the fluid density and viscosity compared with the base fluid. The studied volume fractions were 0.5, 1, 2, 3, and 4% and the selected nanoparticles were Al 2 O 3 , CuO, and SiC. It was found that silicon carbide nanoparticles have the best stability and the highest thermal conductivity compared to the other two nano-substances. Copper oxide nanofluid has higher thermal conductivity than aluminium oxide but lower stability, although it was found here that this material reliably stable compared to in other studies. The nanofluid reduced the indoor PV/T system temperature and enhanced its generated power.

  20. Solution growth of the Gd-Cu-Al systems in the low-gadolinium concentration range

    International Nuclear Information System (INIS)

    Uhlirova, Klara; Sechovsky, Vladimir

    2009-01-01

    Solution growth of Gd-Cu-Al resulted in the formation of single crystals of GdCu 4 Al 8 with tetragonal ThMn 12 -type structure (a = 8.751 Aa, c = 5.148 Aa), Gd 2 Cu 9.4-6.7 Al 7.6-10.3 with hexagonal Th 2 Zn 17 -type structure (a = 8.83 Aa c = 1.28 Aa), and Gd(Cu, Al) 4 with orthorhombic CeNi 2+x Sb 2-x -type structure. An antiferromagnetic ordering of GdCu 4 Al 8 was found below 35 K, which is in agreement with the previously reported T N = 35 K and T N = 32 K measured on polycrystalline samples. In the temperature range 50-320 K the magnetic susceptibility χ follows the Curie-Weiss law with μ eff = 7.8 μ B /f.u. and θ p = -17 K for B parallel c, μ eff = 7.9 μ B /f.u. and θ p = - 18 K for B perpendicular to c. The a-axis is the easy magnetization direction. The Gd(Cu, Al) 4 and Gd(Cu, Al) 4 compounds order antiferromagnetically below T N = 35 K and T N = 31 K, respectively. (orig.)

  1. Minor-alloyed Cu-Ni-Si alloys with high hardness and electric conductivity designed by a cluster formula approach

    Directory of Open Access Journals (Sweden)

    Dongmei Li

    2017-08-01

    Full Text Available Cu-Ni-Si alloys are widely used due to their good electrical conductivities in combination with high strength and hardness. In the present work, minor-alloying with M = (Cr, Fe, Mo, Zr was conducted for the objective of further improving their hardness while maintaining their conductivity level. A cluster-plus-glue-atom model was introduced to design the compositions of M-alloyed Cu-Ni-Si alloys, in which an ideal composition formula [(Ni,Si,M-Cu12]Cu3 (molar proportion was proposed. To guarantee the complete precipitation of solute elements in fine δ-Ni2Si precipitates, the atomic ratio of (Ni,M/Si was set as 2/1. Thus the designed alloy series of Cu93.75(Ni/Zr3.75Si2.08(Cr/Fe/Mo0.42 (at% were arc-melted into ingots under argon atmosphere, and solid-solutioned at 950 °C for 1 h plus water quenching and then aged at 450 °C for different hours. The experimental results showed that these designed alloys exhibit high hardness (HV > 1.7 GPa and good electrical conductivities (≥ 35% IACS. Specifically, the quinary Cu93.75Ni3.54Si2.08(Cr/Fe0.42Zr0.21 alloys (Cu-3.32Ni-0.93Si-0.37(Cr/Fe−0.30Zr wt% possess both a high hardness with HV = 2.5–2.7 GPa, comparable to the high-strength KLFA85 alloy (Cu-3.2Ni-0.7Si-1.1Zn wt%, HV = 2.548 GPa, and a good electrical conductivity (35–36% IACS.

  2. Solidification analysis of a centrifugal atomizer using the Al-32.7wt.% Cu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Osborne, Matthew G. [Iowa State Univ., Ames, IA (United States)

    1998-02-23

    A centrifugal atomizer (spinning disk variety) was designed and constructed for the production of spherical metal powders, 100-1,000 microns in diameter in an inert atmosphere. Initial atomization experiments revealed the need for a better understanding of how the liquid metal was atomized and how the liquid droplets solidified. To investigate particle atomization, Ag was atomized in air and the process recorded on high-speed film. To investigate particle solidification, Al-32.7 wt.% Cu was atomized under inert atmosphere and the subsequent particles were examined microscopically to determine solidification structure and rate. This dissertation details the experimental procedures used in producing the Al-Cu eutectic alloy particles, examination of the particle microstructures, and determination of the solidification characteristics (e.g., solidification rate) of various phases. Finally, correlations are proposed between the operation of the centrifugal atomizer and the observed solidification spacings.

  3. Vacuum brazing of electroless Ni-P alloy-coated SiCp/Al composites using aluminum-based filler metal foil

    Science.gov (United States)

    Wang, Peng; Xu, Dongxia; Niu, Jitai

    2016-12-01

    Using rapidly cooled (Al-10Si-20Cu-0.05Ce)-1Ti (wt%) foil as filler metal, the research obtained high-performance joints of electroless Ni-P alloy-coated aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process on joint properties and the formation of Al-Ni and Al-Cu-Ni intermetallic compounds were investigated, respectively. Due to the presence of Ni-P alloy coating, the wettability of liquid filler metal on the composites was improved obviously and its contact angle was only 21°. The formation of Al3Ni2 and Al3(CuNi)2 intermetallic compounds indicated that well metallurgical bonding occurred along the 6063Al matrix alloy/Ni-P alloy layer/filler metal foil interfaces by mutual diffusion and dissolution. And the joint shear strength increased with increasing the brazing temperature from 838 to 843 K or prolonging the soaking time from 15 to 35 min, while it decreased a lot because of corrosion occurring in the 6063Al matrix at high brazing temperature of 848 K. Sound joints with maximum shear strength of 112.5 MPa were obtained at 843 K for soaking time of 35 min. In this research, the beneficial effect of surface metallization by Ni-P alloy deposits on improving wettability on SiCp/Al-MMCs was demonstrated, and capable welding parameters were broadened as well.

  4. Experimental studies on mechanical properties of T6 treated Al25Mg2Si2Cu4Fe alloy

    Science.gov (United States)

    Sondur, D. G.; Mallapur, D. G.; Udupa, K. Rajendra

    2018-04-01

    Effect of T6 treatment on the mechanical properties of Al25Mg2Si2Cu4Fe alloy was evaluated by conducting mechanical tests on test pieces using universal testing machine. Increase in the mechanical properties such as ultimate tensile strength, hardness and % elongation was observed. Microstructure characterization revealed the modification in the size and shapes of the precipitates formed during the homogenization process. This modification increases the anisotropy of the microstructure and the stresses in the as cast structure. The increase in the hardness of T6 treated alloy is due to the partial recrystallization, fragmentation and redistribution of primary Mg2Si phase, precipitation of fine θ, Q phases. The high volume fractions of uniformly dispersed hard β-particles greatly increase the flow stress and provide an appreciable impediment to plastic deformation. Thus increasing the hardness of the alloy.

  5. Carbon Fiber Reinforced Carbon-Al-Cu Composite for Friction Material.

    Science.gov (United States)

    Cui, Lihui; Luo, Ruiying; Ma, Denghao

    2018-03-31

    A carbon/carbon-Al-Cu composite reinforced with carbon fiber 2.5D-polyacrylonitrile-based preforms was fabricated using the pressureless infiltration technique. The Al-Cu alloy liquids were successfully infiltrated into the C/C composites at high temperature and under vacuum. The mechanical and metallographic properties, scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy dispersive spectroscopy (EDS) of the C/C-Al-Cu composites were analyzed. The results showed that the bending property of the C/C-Al-Cu composites was 189 MPa, whereas that of the pure carbon slide material was only 85 MPa. The compressive strength of C/C-Al-Cu was 213 MPa, whereas that of the pure carbon slide material was only 102 MPa. The resistivity of C/C-Al-Cu was only 1.94 μΩm, which was lower than that of the pure carbon slide material (29.5 μΩm). This finding can be attributed to the "network conduction" structure. Excellent wettability was observed between Al and the carbon matrix at high temperature due to the existence of Al₄C₃. The friction coefficients of the C/C, C/C-Al-Cu, and pure carbon slide composites were 0.152, 0.175, and 0.121, respectively. The wear rate of the C/C-Al-Cu composites reached a minimum value of 2.56 × 10 -7 mm³/Nm. The C/C-Al-Cu composite can be appropriately used as railway current collectors for locomotives.

  6. Quasicrystalline and crystalline phases in Al65Cu20(Fe, Cr)15 alloys

    International Nuclear Information System (INIS)

    Liu, W.; Koester, U.; Mueller, F.; Rosenberg, M.

    1992-01-01

    Two types of icosahedral quasicrystals are observed in Al 65 Cu 20 Fe 15-x Cr x (0 ≤ x ≤ 15) alloys, the face-centred AlCuFe-type icosahedral phase with dissoluted Cr and the primitive AlCuCr-type icosahedral phase with dissoluted Fe. In the vicinity of Al 65 Cu 20 Fe 8 Cr 7 a stable decagonal phase (a=0.45 nm and c=1.23 nm) forms competitively with the icosahedral quasicrystals. All these three quasicrystalline phases can be regarded as Hume-Rothery phases stabilized by the energy band factor. The density is measured to be 4.57, 4.44, and 4.11 g/cm 3 for the icosahedral Al 65 Cu 20 Fe 15 , the decagonal Al 65 Cu 20 Fe 8 Cr 7 , and the icosahedral Al 65 Cu 20 Cr 15 alloys, respectively. Depending on the composition in the range between Al 65 Cu 20 Fe 8 Cr 7 and Al 65 Cu 20 Cr 15 , several crystalline phases are observed during the transormation of the AlCuCr-type icosahedral phase: the 1/1-3/2-type orthorhombic (o) and the 1/0-3/2-type tetragonal (t) approximants of the decagonal phase, a hexagonal (h) phase, as well as a long-range vacancy ordered τ 3 -phase derived from a CsCl-type structure with a=0.2923 nm. The structures of all the crystalline phases are closely related to those of the icosahedral (i) and decagonal (d) quasicrystals, which leads to a definite orientation relationship as follows: i5 parallel d10 parallel o[100] parallel t[100] parallel h[001] parallel τ 3 [110]. (orig.)

  7. Microstructure and Mechanical Characterization of a Dissimilar Friction-Stir-Welded CuCrZr/CuNiCrSi Butt Joint

    Directory of Open Access Journals (Sweden)

    Youqing Sun

    2018-05-01

    Full Text Available Dissimilar CuNiCrSi and CuCrZr butt joints were successfully frictionstirwelded at constant welding speed of 150 mm/min and rotational speed of 1400 rpm with the CuCrZr alloy or the CuNiCrSi alloy located on the advancing side (AS. The microstructure and mechanical properties of joints were investigated. When the CuCrZr alloy was located on the AS, the area of retreating material in the nugget zone was a little bigger. The Cr solute-rich particles were found in the nugget zone on CuCrZr side (CuCrZr-NZ while a larger density of solute-rich particles identified as the concentration of Cr and Si element was found in the nugget zone on CuNiCrSi side (CuNiCrSi-NZ. The Cr precipitates and δ-Ni2Si precipitates were found in the base metal on CuNiCrSi side (CuNiCrSi-BM but only Cr precipitates can be observed in the base metal on CuCrZr side (CuCrZr-BM. Precipitates were totally dissolved into Cu matrix in both CuCrZr-NZ and CuNiCrSi-NZ, which led to a sharp decrease in both micro-hardness and tensile strength from BM to NZ. When the CuNiCrSi was located on the AS, the tensile testing results showed the fracture occurred at the CuCrZr-NZ, while the fracture was found at the mixed zone of CuNiCrSi-NZ and CuCrZr-NZ for the other case.

  8. Revisión del proceso siderúrgico de colada continua mediante solidificación rápida. Sistema de dos cilindros de colada conformación

    Directory of Open Access Journals (Sweden)

    Ibarrondo, I.

    2008-12-01

    etc. Se describe, asimismo, mediante modelos matemáticos y físicos, la influencia que, sobre la microestructura, textura, calidad superficial y propiedades mecánicas de los materiales, ejercen los parámetros del proceso de fabricación, con especial mención a la influencia de la rugosidad de los cilindros de colada conformación en el proceso de solidificación. La fabricación de aceros al carbono, inoxidables y chapa magnética puede alcanzarse con inversiones específicas de capital, consumo energético y emisión de agentes contaminantes muy inferiores a los procesos convencionales. Teniendo en consideración todo esto es posible afirmar que este nuevo proceso siderúrgico está llamado a desempeñar un papel importante dentro de los procesos siderúrgicos del siglo XXI.

  9. Changes in Structural Characteristics of Hypoeutectic Al-Si Cast Alloy after Age Hardening

    OpenAIRE

    Lenka HURTALOVÁ; Juraj BELAN; Eva TILLOVÁ; Mária CHALUPOVÁ

    2012-01-01

    The contribution describes influence of the age-hardening consist of solution treatment at 515 °C with holding time 4 hours, water quenching at 40 °C and artificial aging at different temperature 150 °C, 170 °C and 190 °C with different holding time 2, 4, 8, 16 and 32 hours on mechanical properties (tensile strength and Brinell hardness) and changes in morphology of eutectic Si, Fe-rich and Cu-rich intermetallic phases in secondary (recycled) AlSi9Cu3 cast alloy. A combination of different an...

  10. Hot Corrosion Behavior of Stainless Steel with Al-Si/Al-Si-Cr Coating

    Science.gov (United States)

    Fu, Guangyan; Wu, Yongzhao; Liu, Qun; Li, Rongguang; Su, Yong

    2017-03-01

    The 1Cr18Ni9Ti stainless steel with Al-Si/Al-Si-Cr coatings is prepared by slurry process and vacuum diffusion, and the hot corrosion behavior of the stainless steel with/without the coatings is studied under the condition of Na2SO4 film at 950 °C in air. Results show that the corrosion kinetics of stainless steel, the stainless steel with Al-Si coating and the stainless steel with Al-Si-Cr coating follow parabolic laws in several segments. After 24 h corrosion, the sequence of the mass gain for the three alloys is the stainless steel with Al-Si-Cr coating coating coating. The corrosion products of the three alloys are layered. Thereinto, the corrosion products of stainless steel without coating are divided into two layers, where the outside layer contains a composite of Fe2O3 and FeO, and the inner layer is Cr2O3. The corrosion products of the stainless steel with Al-Si coating are also divided into two layers, of which the outside layer mainly consists of Cr2O3, and the inner layer is mainly SiO2. The corrosion film of the stainless steel with Al-Si-Cr coating is thin and dense, which combines well with substrate. Thereinto, the outside layer is mainly Cr2O3, and the inside layer is Al2O3. In the matrix of all of the three alloys, there exist small amount of sulfides. Continuous and protective films of Cr2O3, SiO2 and Al2O3 form on the surface of the stainless steel with Al-Si and Al-Si-Cr coatings, which prevent further oxidation or sulfide corrosion of matrix metals, and this is the main reason for the much smaller mass gain of the two alloys than that of the stainless steel without any coatings in the 24 h hot corrosion process.

  11. Wetting phenomena of Al-Cu alloys on sapphire below 800 deg. C

    International Nuclear Information System (INIS)

    Klinter, Andreas J.; Leon-Patino, Carlos A.; Drew, Robin A.L.

    2010-01-01

    Using a modified dispensed drop method, a decrease in contact angle on sapphire from pure aluminum to low-copper-containing Al alloys (7-12 wt.%) was found; with higher copper additions θ transitions to the non-wetting regime. Atomic force microscopy on long-term samples showed a significantly increased surface roughness beneath the drop. Using high-resolution transmission electron microscopy, the reaction product at the interface was identified as CuAl 2 O 4 for Al-7Cu and Al 2 O 3 for an Al-99.99 drop. X-ray photoelectron spectroscopy further confirmed the formation of CuAl 2 O 4 under CuAl 2 drops. Spinel formation is caused by reaction of the alloy with residual oxygen in the furnace that is transported along the interface as modeled by thermodynamic simulations. The formation of CuAl 2 O 4 causes the reduced σ sl and hence the improved wettability of sapphire by low-copper-containing alloys compared to pure aluminum. The main reason for the increase in θ with higher copper contents is the increasing σ lv of the alloy.

  12. Electronic states of the θ' phase in Cu-Al alloys as compared to C16-CuAl2: Cu Lα emission excited directly by undulator radiation

    Science.gov (United States)

    Dallera, C.; de Michelis, B.; Puppin, E.; Braicovich, L.; Brookes, N. B.

    1996-01-01

    The electronic states of the θ' phase formed by thermal aging in the Al-Cu (0.5 at. %) alloy are compared with those in C16-CuAl2, which is the final phase separated at equilibrium. This is done by means of Cu Lα fluorescence spectroscopy. The high brilliance of undulator radiation used as an excitation source is exploited. The spectra are taken using the first harmonic of the undulator at 1.7 keV, with a full width half maximum of ~250 eV. A narrowing of around 0.5 eV of the Cu Lα spectra in the θ' phase is found. This is explained in terms of the differences in the Cu 3d-Cu 3d interaction in the two phases and of the hybridization between Cu 3d and the nearly free-electron-like electrons. The results demonstrate the future possibilities of fluorescence spectroscopy of minority species in inhomogeneous systems.

  13. Texture and mechanical properties of Al-0.5Mg-1.0Si-0.5Cu alloy sheets manufactured via a cross rolling method

    Science.gov (United States)

    Jeon, Jae-Yeol; Son, Hyeon-Taek; Woo, Kee-Do; Lee, Kwang-Jin

    2012-04-01

    The relationship between the texture and mechanical properties of 6xxx aluminum alloy sheets processed via cross rolling was investigated. The microstructures of the conventional rolled and cross rolled sheets after annealing were analyzed using optical micrographs (OM). The texture distribution across the thickness in the Al-Mg-Si-Cu alloy, conventional rolled sheets, and cross rolled sheets both before and after annealing was investigated via X-ray texture measurements. The texture was analyzed in three layers from the surface to the center of the sheet. The β-fiber texture of the conventional rolled sheet was typical of the texture obtained using aluminumoll ring. After annealing, the typical β-fiber orientations were changed to recrystallization textures: cube{001} and normal direction (ND)-rotated cubes. However, the texture of the cross rolled sheet was composed of an asymmetrical, rolling direction (RD)-rotated cubes. After annealing, the asymmetrical orientations in the cross rolled sheet were changed to a randomized texture. The average R-value of the annealed cross rolled sheets was higher than that of the conventional rolled sheets. The limit dome height (LDH) test results demonstrated that cross rolling is effective in improving the formability of the Al-Mg-Si-Cu alloy sheets.

  14. Stability of Cu-Precipitates in Al-Cu Alloys

    Directory of Open Access Journals (Sweden)

    Torsten E. M. Staab

    2018-06-01

    Full Text Available We present first principle calculations on formation and binding energies for Cu and Zn as solute atoms forming small clusters up to nine atoms in Al-Cu and Al-Zn alloys. We employ a density-functional approach implemented using projector-augmented waves and plane wave expansions. We find that some structures, in which Cu atoms are closely packed on {100}-planes, turn out to be extraordinary stable. We compare the results with existing numerical or experimental data when possible. We find that Cu atoms precipitating in the form of two-dimensional platelets on {100}-planes in the fcc aluminum are more stable than three-dimensional structures consisting of the same number of Cu-atoms. The preference turns out to be opposite for Zn in Al. Both observations are in agreement with experimental observations.

  15. Changes in Structural Characteristics of Hypoeutectic Al-Si Cast Alloy after Age Hardening

    Directory of Open Access Journals (Sweden)

    Lenka HURTALOVÁ

    2012-09-01

    Full Text Available The contribution describes influence of the age-hardening consist of solution treatment at 515 °C with holding time 4 hours, water quenching at 40 °C and artificial aging at different temperature 150 °C, 170 °C and 190 °C with different holding time 2, 4, 8, 16 and 32 hours on mechanical properties (tensile strength and Brinell hardness and changes in morphology of eutectic Si, Fe-rich and Cu-rich intermetallic phases in secondary (recycled AlSi9Cu3 cast alloy. A combination of different analytical techniques (light microscopy upon black-white and colour etching, scanning electron microscopy (SEM upon deep etching and energy dispersive X-ray analysis (EDX were therefore been used for the identification of the various phases. Quantitative study of changes in morphology of eutectic Si, Cu-rich and Fe-rich phases was carried out using Image Analyzer software NIS-Elements. Mechanical properties were measured in line with EN ISO. Age-hardening led to changes in microstructure include the spheroidization and coarsening of eutectic silicon, gradual disintegration, shortening and thinning of Fe- rich intermetallic phases, the dissolution of precipitates and the precipitation of finer hardening phase (Al2Cu further increase in the hardness and tensile strength in the alloy.DOI: http://dx.doi.org/10.5755/j01.ms.18.3.2430

  16. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  17. Crystal structure of the Al2CuIr phase

    International Nuclear Information System (INIS)

    Meshi, L.; Ezersky, V.; Kapush, D.; Grushko, B.

    2010-01-01

    A new ternary Al 2 CuIr phase was revealed in the Al-Cu-Ir system. It is formed below 1063 o C from the β-phase (CsCl-type structure) extending at elevated temperatures from AlIr. The crystal structure of the Al 2 CuIr phase was determined using a combination of precession electron diffraction and X-ray powder diffraction techniques. The phase has an orthorhombic C-centered unit cell with lattice parameters a = 8.1196(7) A, b = 5.0646(2) A and c = 5.18513(3) A; its crystal symmetry can be described by the Cmme (no. 67) space group (Pearson symbol oC16). The unit cell of the new phase contains 8 Al, 4 Cu and 4 Ir atoms and exhibits a new structure type. The reliability factors characterizing the Rietveld refinement procedure are: R p = 4.45%, R wp = 6.45%, R B = 3.69% and R f = 2.41%.

  18. Influence of silicon on wear behaviour of “Silal” cast irons

    Directory of Open Access Journals (Sweden)

    Ana I. García-Diez

    2014-01-01

    Full Text Available En este trabajo se ha evaluado la influencia del contenido de s ilicio en la resistencia frente al desgaste y en las propiedade s mecánicas de diferentes fundiciones con alto c ontenido en silicio del tipo S ilal. Para ello se ha variado el contenido en carbono y en sili cio de las muestras, evaluando posteriormen te la modificación en la dureza , determinada mediante la escala Brinell, y en el comportamient o tribológico, estudiado mediante e nsayos de desgaste normalizado s Pin-on-Disk. Todo ello se ha complementado con un estudio metalográfico para determinar la influencia de la microestructu ra en las propiedades analizadas. Se ha determinado que el mejo r comportamiento al desgaste lo pre sentan aquellas aleaciones cuy a composición y proceso de colada garantizan el grafito esferoi dal frente a las que lo presentan con estruc tura laminar. A dicionalmente, se ha experimentado con diferentes procesos de colada para la fabricación de las fundiciones para determinar su influe ncia en la aparició n del grafito esferoidal.

  19. High-pressure x-ray diffraction of icosahedral Zr-Al-Ni-Cu-Ag quasicrystals

    DEFF Research Database (Denmark)

    Jiang, Jianzhong; Saksl, Karel; Rasmussen, Helge Kildahl

    2001-01-01

    temperature using synchrotron radiation. The icosahedral quasicrystal structure is retained up to the highest hydrostatic pressure used (approximately 28 GPa) and is reversible after decompression. The bulk modulus at zero pressure and its pressure derivative of the icosahedral Zr-Al-Ni-Cu-Ag quasicrystal......The effect of pressure on the structural stability of icosahedral Zr-Al-Ni-Cu-Ag quasicrystals forming from a Zr65Al7.5Ni10Cu7.5Ag10 metallic glass with a supercooled liquid region of 44 K has been investigated by in situ high-pressure angle-dispersive x-ray powder diffraction at ambient......-Al-Ni-Cu-Ag quasicrystals induced by pressure....

  20. Formation of nanocrystalline and amorphous phase of Al-Pb-Si-Sn-Cu powder during mechanical alloying

    International Nuclear Information System (INIS)

    Ran Guang; Zhou Jingen; Xi Shengqi; Li Pengliang

    2006-01-01

    Al-15%Pb-4%Si-1%Sn-1.5%Cu alloys (mass fraction, %) were prepared by mechanical alloying (MA). Phase transformation and microstructure characteristics of the alloy powders were investigated by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The results show that the nanocrystalline supersaturated solid solutions and amorphous phase in the powders are obtained during MA. The effect of ball milling is more evident to lead than to aluminum. During MA, the mixture powders are firstly fined, alloyed, nanocrystallized and then the nanocrystalline partly transforms to amorphous phase. A thermodynamic model is developed based on semi-experimental theory of Miedema to calculate the driving force for phase evolution. The thermodynamic analysis shows that there is no chemical driving force to form a crystalline solid solution from the elemental components. But for the amorphous phase, the Gibbs free energy is higher than 0 for the alloy with lead content in the ranges of 0-86.8 at.% and 98.4-100 at.% and lower than 0 in range of 86.8-98.4 at.%. For the Al-2.25 at.%Pb (Al-15%Pb, mass fraction, %), the driving force for formation of amorphization and nanocrystalline supersaturated solid solutions are provided not by the negative heat of mixing but by mechanical work

  1. Effect of T6 heat treatment on the microstructural and mechanical properties of Al-Si-Cu-Mg alloys

    Science.gov (United States)

    Patel, Dhruv; Davda, Chintan; Solanki, P. S.; Keshvani, M. J.

    2016-05-01

    In this communication, it is aimed to optimize the conditions for T6 heat treatment of permanent die cast Al-Si-Cu-Mg alloys. Various solutionizing temperatures, aging treatments and soaking times were used to improve / modify the mechanical properties of presently studied alloys. Formation mechanism of the particles was understood by carrying out optical microscopy and energy dispersive X-ray (EDX) spectroscopy measurements. Spherical particles of alloys were studied for their microstructural properties using scanning electron microscopy (SEM). Microhardness test was performed to investigate their mechanical properties. Dependence of cluster formation and microhardness of the alloys on the adequate solutionizing temperature, aging treatment and soaking time has been discussed in detail.

  2. Aging behavior of an in-situ TiB{sub 2}/Al-Cu-Li-x matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Yanwei; Hong, Tianran; Geng, Jiwei; Han, Gaoyang; Chen, Dong; Li, Xianfeng, E-mail: brucelee75cn@sjtu.edu.cn; Wang, Haowei

    2017-02-15

    Transmission electron microscopy, differential scanning calorimetry and hardness tests have been performed on an in-situ TiB{sub 2}/Al-3.3Cu-1.0Li-0.60Mg-0.40Ag-0.14Zr-0.13Si composite to study its aging behavior at 175 °C. A cubic phase suspected to be the σ (Al{sub 5}Cu{sub 6}Mg{sub 2}) phase or its variant is precipitated at all aging stages studied, and this phase is not typically observed in the Al-Cu-Li alloys. The primary hardening (aging for 3 h) phases consist of δ′ (Al{sub 3}Li), β′ (Al{sub 3}Zr) and the cubic phase. After aging for 18 h, all precipitates including T{sub 1} (Al{sub 2}CuLi), S (Al{sub 2}CuMg), θ′ (Al{sub 2}Cu), δ′, β′ and the cubic phase have appeared, and the formation of T{sub 1} and S results in a rapid increase in hardness. With prolonging of aging time, the apparent coarsening of T{sub 1} and S results in a decline in hardness. - Highlights: •The aging behavior of an in-situ TiB{sub 2}/Al-Cu-Li-x composite was studied. •A cubic phase suspected to be σ (Al{sub 5}Cu{sub 6}Mg{sub 2}) or its variant was precipitated. •The hardness change was dominated by the evolution of T{sub 1} (Al{sub 2}CuLi) and S (Al{sub 2}CuMg).

  3. PinaColada: peptide-inhibitor ant colony ad-hoc design algorithm.

    Science.gov (United States)

    Zaidman, Daniel; Wolfson, Haim J

    2016-08-01

    Design of protein-protein interaction (PPI) inhibitors is a major challenge in Structural Bioinformatics. Peptides, especially short ones (5-15 amino acid long), are natural candidates for inhibition of protein-protein complexes due to several attractive features such as high structural compatibility with the protein binding site (mimicking the surface of one of the proteins), small size and the ability to form strong hotspot binding connections with the protein surface. Efficient rational peptide design is still a major challenge in computer aided drug design, due to the huge space of possible sequences, which is exponential in the length of the peptide, and the high flexibility of peptide conformations. In this article we present PinaColada, a novel computational method for the design of peptide inhibitors for protein-protein interactions. We employ a version of the ant colony optimization heuristic, which is used to explore the exponential space ([Formula: see text]) of length n peptide sequences, in combination with our fast robotics motivated PepCrawler algorithm, which explores the conformational space for each candidate sequence. PinaColada is being run in parallel, on a DELL PowerEdge 2.8 GHZ computer with 20 cores and 256 GB memory, and takes up to 24 h to design a peptide of 5-15 amino acids length. An online server available at: http://bioinfo3d.cs.tau.ac.il/PinaColada/. danielza@post.tau.ac.il; wolfson@tau.ac.il. © The Author 2016. Published by Oxford University Press. All rights reserved. For Permissions, please e-mail: journals.permissions@oup.com.

  4. Wetting phenomena of Al-Cu alloys on sapphire below 800 deg. C

    Energy Technology Data Exchange (ETDEWEB)

    Klinter, Andreas J., E-mail: andreas.klinter@mail.mcgill.ca [Mining and Materials Engineering, McGill University, M.H. Wong Building, 3610 University Street, Montreal, QC, H3A 2B2 (Canada); Leon-Patino, Carlos A. [Instituto de Investigaciones Metalurgicas, Universidad Michoacana de San Nicolas de Hidalgo, Apdo. Postal 888, CP 58000 Morelia, Michoacan (Mexico); Drew, Robin A.L. [Faculty of Engineering and Computer Science, Concordia University, 1455 Maisonneuve Blvd, EV 2.169, Montreal, QC, H3G 1M8 (Canada)

    2010-02-15

    Using a modified dispensed drop method, a decrease in contact angle on sapphire from pure aluminum to low-copper-containing Al alloys (7-12 wt.%) was found; with higher copper additions {theta} transitions to the non-wetting regime. Atomic force microscopy on long-term samples showed a significantly increased surface roughness beneath the drop. Using high-resolution transmission electron microscopy, the reaction product at the interface was identified as CuAl{sub 2}O{sub 4} for Al-7Cu and Al{sub 2}O{sub 3} for an Al-99.99 drop. X-ray photoelectron spectroscopy further confirmed the formation of CuAl{sub 2}O{sub 4} under CuAl{sub 2} drops. Spinel formation is caused by reaction of the alloy with residual oxygen in the furnace that is transported along the interface as modeled by thermodynamic simulations. The formation of CuAl{sub 2}O{sub 4} causes the reduced {sigma}{sub sl} and hence the improved wettability of sapphire by low-copper-containing alloys compared to pure aluminum. The main reason for the increase in {theta} with higher copper contents is the increasing {sigma}{sub lv} of the alloy.

  5. Research on Zr50Al15-xNi10Cu25Yx amorphous alloys prepared by mechanical alloying with commercial pure element powders

    International Nuclear Information System (INIS)

    Long Woyun; Ouyang Xueqiong; Luo Zhiwei; Li Jing; Lu Anxian

    2011-01-01

    Amorphous Zr 50 Al 15-x Ni 10 Cu 25 Y x alloy powders were fabricated by mechanical alloying at low vacuum with commercial pure element powders. The effects on glass forming ability of Al partial substituted by Y in Zr 50 Al 15 Ni 10 Cu 25 and thermal stability of Si 3 N 4 powders addition were investigated. The as-milled powders were characterized by X-ray diffraction, scanning electron microscopy and differential scanning calorimeter. The results show that partial substitution of Al can improve the glass forming ability of Zr 50 Al 15 Ni 10 Cu 25 alloy. Minor Si 3 N 4 additions raise the crystallization activation energy of the amorphous phase and thus improve its thermal stability. -- Research Highlights: → ZrAlNiCu amorphous alloys can be synthesized by MA in low cost. → Appropriate amount of Al substituted by Y in ZrAlNiCu alloy can improve its glass forming ability. → A second phase particle addition helps to improve the thermal stability of the amorphous matrix.

  6. Effect of electric pulse modification on mircostructure and properties of Ni-rich Al-Si piston alloy

    Directory of Open Access Journals (Sweden)

    Bing Wang

    2016-03-01

    Full Text Available In order to improve the properties of Ni-rich (2.5wt.% Al-Si piston alloy, electric pulse modification was applied in fabricating the Ni-rich Al-Si piston alloy in this study. The effect of electric pulse modification on the mechanical properties of the Ni-rich Al-Si piston alloy was studied using optical microscope (OM, scanning electron microscope (SEM, X-ray diffraction (XRD, microhardness measurement and tensile strength testing. The results showed that the microstructures of Ni-rich Al-Si piston alloy treated by electric pulse modification were refined, the solid solubility of Cu, Ni, Si, etc. in α-Al matrix was improved, and furthermore, the microhardness and high-temperature tensile strength were increased by 9.41% and 17.5%, respectively. The distribution of second phases was also more uniform compared with that of a non-modified sample.

  7. Electromigration in Cu(Al) and Cu(Mn) damascene lines

    Science.gov (United States)

    Hu, C.-K.; Ohm, J.; Gignac, L. M.; Breslin, C. M.; Mittal, S.; Bonilla, G.; Edelstein, D.; Rosenberg, R.; Choi, S.; An, J. J.; Simon, A. H.; Angyal, M. S.; Clevenger, L.; Maniscalco, J.; Nogami, T.; Penny, C.; Kim, B. Y.

    2012-05-01

    The effects of impurities, Mn or Al, on interface and grain boundary electromigration (EM) in Cu damascene lines were investigated. The addition of Mn or Al solute caused a reduction in diffusivity at the Cu/dielectric cap interface and the EM activation energies for both Cu-alloys were found to increase by about 0.2 eV as compared to pure Cu. Mn mitigated and Al enhanced Cu grain boundary diffusion; however, no significant mitigation in Cu grain boundary diffusion was observed in low Mn concentration samples. The activation energies for Cu grain boundary diffusion were found to be 0.74 ± 0.05 eV and 0.77 ± 0.05 eV for 1.5 μm wide polycrystalline lines with pure Cu and Cu (0.5 at. % Mn) seeds, respectively. The effective charge number in Cu grain boundaries Z*GB was estimated from drift velocity and was found to be about -0.4. A significant enhancement in EM lifetimes for Cu(Al) or low Mn concentration bamboo-polycrystalline and near-bamboo grain structures was observed but not for polycrystalline-only alloy lines. These results indicated that the existence of bamboo grains in bamboo-polycrystalline lines played a critical role in slowing down the EM-induced void growth rate. The bamboo grains act as Cu diffusion blocking boundaries for grain boundary mass flow, thus generating a mechanical stress-induced back flow counterbalancing the EM force, which is the equality known as the "Blech short length effect."

  8. Formation of Al70Cu20Fe10 icosahedral quasicrystal by mechanically alloyed method

    International Nuclear Information System (INIS)

    Yin Shilong; Bian Qing; Qian Liying; Zhang Aimei

    2007-01-01

    The structural evolutions of the mechanically alloyed ternary Al 70 Cu 20 Fe 10 powders with the milling time and the annealing treatment have been studied by X-ray diffraction (XRD), transmission electronic microscopy (TEM) and X-ray absorption fine-structure spectroscopy (XAFS) techniques. Results show that an Al 2 Cu compound forms with short-time milling, while a Cu 9 Al 4 compound forms with long-time milling. Fe can react with Al-Cu alloy by annealing treatment. Al 7 Cu 2 Fe compound with tetragonal structure or Al (Cu, Fe) solid solution with cubic structure may form at lower temperature, while a quasicrystal phase of Al 65 Cu 20 Fe 15 alloy may form at higher temperature

  9. Microstructure and mechanical properties of Cu-Ni-Si alloys

    International Nuclear Information System (INIS)

    Monzen, Ryoichi; Watanabe, Chihiro

    2008-01-01

    The microstructure and mechanical properties of 0.1 wt.% Mg-added and Mg-free Cu-2.0 wt.% Ni-0.5 wt.% Si alloys aged at 400 deg. C have been examined. The addition of Mg promotes the formation of disk-shaped Ni 2 Si precipitates. The Cu-Ni-Si-Mg alloy exhibits higher strength and resistance to stress relaxation than the Cu-Ni-Si alloy. The higher strength or stress relaxation resistance is attributable to the reduction in inter-precipitate spacing by the Mg addition or the drag effect of Mg atoms on dislocation motion. The Cu-Ni-Si alloy with a large grain size of 150 μm shows higher stress relaxation resistance than the alloy with a small grain size of 10 μm because of a lower density of mobile dislocations in the former alloy

  10. Microstructure and mechanical properties of Cu-Ni-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Monzen, Ryoichi [Division of Innovative Technology and Science, Graduate School of Natural Science and Technology, Kanzawa University, Kakuma-machi, Kanazawa 920-1192 (Japan)], E-mail: monzen@t.kanazawa-u.ac.jp; Watanabe, Chihiro [Division of Innovative Technology and Science, Graduate School of Natural Science and Technology, Kanzawa University, Kakuma-machi, Kanazawa 920-1192 (Japan)

    2008-06-15

    The microstructure and mechanical properties of 0.1 wt.% Mg-added and Mg-free Cu-2.0 wt.% Ni-0.5 wt.% Si alloys aged at 400 deg. C have been examined. The addition of Mg promotes the formation of disk-shaped Ni{sub 2}Si precipitates. The Cu-Ni-Si-Mg alloy exhibits higher strength and resistance to stress relaxation than the Cu-Ni-Si alloy. The higher strength or stress relaxation resistance is attributable to the reduction in inter-precipitate spacing by the Mg addition or the drag effect of Mg atoms on dislocation motion. The Cu-Ni-Si alloy with a large grain size of 150 {mu}m shows higher stress relaxation resistance than the alloy with a small grain size of 10 {mu}m because of a lower density of mobile dislocations in the former alloy.

  11. Effects of Electromagnetic Stirring on the Microstructure and High-Temperature Mechanical Properties of a Hyper-eutectic Al-Si-Cu-Ni Alloy

    Science.gov (United States)

    Jang, Youngsoo; Choi, Byounghee; Kang, Byungkeun; Hong, Chun Pyo

    2015-02-01

    A liquid treatment method by electromagnetic stirring was applied to a hyper-eutectic Al-15wt pctSi-4wt pctCu-3wt pctNi alloy for the piston manufacturing with diecasting process in order to improve high-temperature mechanical properties of the piston heads. The mechanical properties, such as hardness, high-temperature tensile stress, thermal expansion, and high-temperature relative wear resistance, were estimated using the specimens taken from the liquid-treated diecast products, and the results were compared with those of a conventional metal-mold-cast piston.

  12. The Influence of Cu Addition on Dispersoid Formation and Mechanical Properties of Al-Mn-Mg 3004 Alloy

    Directory of Open Access Journals (Sweden)

    Zhen Li

    2018-03-01

    Full Text Available The effect of Cu addition on dispersoid precipitation, mechanical properties and creep resistance was investigated in an Al-Mn-Mg 3004 alloy. The addition of Cu promoted dispersoid precipitation by increasing the number density and decreasing the size of dispersoids. Metastable β′-Mg2Si and Q-AlCuMgSi precipitates were observed during the heating process and both could provide favorable nucleation sites for dispersoid precipitation. The addition of Cu improved the thermal stability of dispersoids during a long-term thermal holding at 350 °C for 500 h. Results of mechanical testing show that the addition of Cu remarkably improved the hardness at room temperature, as well as the yield strength and creep resistance at 300 °C, which was mainly attributed to dispersoid strengthening and Cu solid solution strengthening. The yield strength contribution at 300 °C was quantitatively evaluated based on the dispersoid, solid solution and matrix contributions. It was confirmed that dispersoid strengthening is the main strengthening mechanism in the experimental alloys.

  13. Thermodynamic properties of Al-Mn, Al-Cu, and Al-Fe-Cu melts and their relations to liquid and quasicrystal structure

    International Nuclear Information System (INIS)

    Zaitsev, A I; Zaitseva, N E; Shimko, R Yu; Arutyunyan, N A; Dunaev, S F; Kraposhin, V S; Lam, Ha Thanh

    2008-01-01

    Thermodynamic properties of molten Al-Mn, Al-Cu and Al-Fe-Cu alloys in a wide temperature range of 1123-1878 K and the whole range of concentrations have been studied using the integral effusion method and Knudsen mass spectrometry. Thermodynamic functions of melts were described by the associated solution model. The possibility of icosahedral quasicrystal (i-QC) precipitation from liquid Al-Mn and Al-Cu-Fe alloys was found to be a consequence of the existence in liquid associates (clusters). A geometric model is suggested for the structure of associates in liquid

  14. Effect of Si on Fe-rich intermetallic formation and mechanical properties of heat-treated Al–Cu–Mn–Fe alloys

    Science.gov (United States)

    Zhao, Yuliang; Zhang, Weiwen; Yang, Chao; Zhang, Datong; Wang, Zhi

    2018-04-01

    The effect of Si on Fe-rich intermetallics formation and mechanical properties of heat-treated squeeze cast Al-5.0Cu-0.6Mn-0.7Fe alloy was investigated. Our results show that increasing Si content promotes the formation of Al15(FeMn)3(SiCu)2 (${\\alpha}$-Fe), and varying the morphology of T (Al20Cu3Mn2) where the size decreases and the amount increases. The major reason is that Si promotes heterogeneous nucleation of the intermetallics leading to finer precipitates. Si addition significantly enhances ultimate tensile strength and yield strength of the alloys. The strengthening effect is mainly owing to the dispersoid strengthening by increasing volume fraction of T phase and less harmful ${\\alpha}$-Fe with a compact structure, which make the cracks more difficult to initiate and propagation during tensile test. The squeeze cast Al-5.0Cu-0.6Mn-0.7Fe alloy with 1.1% Si shows significantly improved mechanical properties than the alloy without Si addition, which has tensile strength of 386 MPa, yield strength of 280 MPa and elongation of 8.6%.

  15. Effect of Heat Treatments on the Microstructure, Hardness and Corrosion Behavior of Nondendritic AlSi9Cu3(Fe Cast Alloy

    Directory of Open Access Journals (Sweden)

    Nacer ZAZI

    2013-09-01

    Full Text Available In this paper we studied the influence of heat treatments on properties of AlSi9Cu3(Fe nondendritic cast alloy. Solution heat treatment, six hours at 520 °C, while making the grains more spherical modifies corrosion morphology into intergranular corrosion and corrosion surrounding spherical particles in 3 % NaCl solution. Past solution treatment, quenching at 520 °C after one hour with two weeks of natural aging transform the shape of grains into equiaxes form. Two weeks of natural aging and 30 minutes of aging at 150, 200, 250 °C after solution treatment and quenching give birth to the "Chinese script" form of the Al15(MnFe3Si intermetallic particles. The prolongation of the duration period of aging to one hour at 200 °C is sufficient to transform the morphology of corrosion into located corrosion by pitting, and a longer aging cancels the "Chinese script" form. DOI: http://dx.doi.org/10.5755/j01.ms.19.3.1397

  16. New Quality Assessment Criterion of AlSi5Cu1 Alloy

    Directory of Open Access Journals (Sweden)

    M. Wierzbińska

    2007-07-01

    Full Text Available The paper presents the discussion of the results of mechanical testing for aluminium foundry alloy AlSi5Cu1Mg for high-loaded machine elements. Values of yield strength (Rp0.2, tensile strength (Rm, elongation(A5 and hardness (HB are usually considered as the primary quality assessment criterion for a manufacturing process. It was concluded, that this criterion, A5 index particularly, is unsatisfactory to estimate the plasticity of the alloy and its crack resistance in the presence of sharp-pointed stress concentrators or microcracks. More adequate parameter is plane strain fracture toughness KIc. However, size of the samples appeared to be twice as large as would be needed to fulfill requirements of test conditions, and the test itself is laborious and time-consuming that it becomes impractical as a acceptance test. Therefore, substitute test for quality assessment – determination of tensile strength in the presence of a sharp notch kmR was applied. The comparative analysis of kmR/Rp0.2 ratio, as a more enhanced fatigue resistance criterion than kmR and plane strain fracture toughness KIc of the alloy was performed. It was assumed that kmR/Rp0.2 parameter has good correlation with the critical stress intensity factor KIc Thus, under manufacturing process conditions, being unable to carry out KIc test, it may be successfully replaced by kmR test.

  17. Promising Cu-Ni-Cr-Si alloy for first wall ITER applications

    International Nuclear Information System (INIS)

    Ivanov, A.; Abramov, V.; Rodin, M.

    1996-01-01

    Precipitation-hardened Cu-Ni-Cr-Si alloy, a promising material for ITER applications, is considered. Available commercial products, chemical composition, physical and mechanical properties are presented. Embrittlement of Cu-Ni-Cr-Si alloy at 250-300 C is observed. Mechanical properties of Cu-Ni-Cr-Si alloy neutron irradiated to a dose of ∝0.2 dpa at 293 C are investigated. Embrittlement of Cu-Ni-Cr-Si alloy can be avoided by annealing. (orig.)

  18. Desarrollo de intermetálicos TiAl mediante técnicas pulvimetalúrgicas convencionales y de alta densificación

    Directory of Open Access Journals (Sweden)

    Vicente Amigó-Borrás

    2014-01-01

    Full Text Available Cada día hay más demanda de materiales que ofrezcan altas temperaturas de servicio y bajo peso; pero su fabricación es compleja y costosa, particularmente la de las superaleaciones de base cobalto y la de las aleaciones de titanio; dentro de estas últimas, los intermetálicos TiAl y Ti3Al son ampliamente reconocidos para satisfacer las necesidades actuales; sin embargo, la colada y forja de estos intermetálicos, que tienen una mejor resistencia frente a la oxidación a elevadas temperaturas, resulta muy compleja, y es por lo que, partiendo de polvo prealeado, se busca obtener productos prácticamente acabados con un coste razonable. El presente trabajo analiza la influencia de las variables de procesado de polvos intermetálicos Ti48Al2Cr2Nb, mediante técnicas pulvimetalúrgicas convencionales y Spark Plasma Sintering (SPS, en su microestructura y en sus propiedades mecánicas. Se obtienen muestras a diferentes temperaturas de sinterización a partir de polvos obtenidos por atomización. La influencia en las propiedades mecánicas se observa mediante su microdureza y resistencia a la compresión, realizándose un seguimiento de la microestructura mediante microscopía óptica y electrónica de barrido.Las condiciones de procesado muestran un gran efecto en la microestructura obtenida, fundamentalmente en la formación de la fase α2, que acompaña las propiedades mecánicas finales. Sin embargo, es con el proceso de máxima densificación donde se obtienen las propiedadesadecuadas, lo cual hace pensar que es una alternativa clara a los procesos actuales de colada y deformación plástica.

  19. Low Temperature Mechanical Properties of Scandium-Modified Al-Zn-Mg-Cu Alloys

    National Research Council Canada - National Science Library

    Senkov, O

    2002-01-01

    Tensile properties of three wrought alloys, (1) Al-10Zn-3Mg-1.2Cu-0.15Zr, (2) Al-10Zn-3Mg-1.2Cu-0.15Zr-0.39Mn-0.49Sc, and (3) Al-12Zn-3Mg-1.2Cu-0.15Zr-0.39Mn-0.49Sc were studied in T6 and T7 conditions at 298K and 77K...

  20. Statistical Assessment of the Effect of Chemical Composition on Mechanical Properties of Hypereutectic AlSi17CuNiMg Silumin

    Directory of Open Access Journals (Sweden)

    J. Szymszal

    2007-07-01

    Full Text Available The paper presents a statistical assessment of the effect of chemical composition on mechanical properties of hypereutectic AlSi17 silumin, which is expected to act as a counterpart of alloys used by automotive industry and aviation for casting of high-duty engine parts in West European countries and USA. The studies on the choice of chemical composition of silumins were preceded by analysis of the reference literature to state what effect some selected alloying elements and manufacturing technology may have on the mechanical properties (HB, Rm and A5 of these alloys. As alloying additives, Cu, Ni and Mg in proper combinations were used. The alloy after modification with phosphorus (CuF was cast into a metal mould. Basing on the results obtained, it has been reported that the developed silumin of hypereutectic composition is characterised by properties similar to its Western counterparts.

  1. Pitting corrosion of Al and Al-Cu alloys by ClO4- ions in neutral sulphate solutions

    International Nuclear Information System (INIS)

    Amin, Mohammed A.; Abd El Rehim, Sayed S.; Moussa, S.O.; Ellithy, Abdallah S.

    2008-01-01

    The influence of various concentrations of NaClO 4 , as a pitting corrosion agent, on the corrosion behaviour of pure Al, and two Al-Cu alloys, namely (Al + 2.5 wt% Cu) and (Al + 7 wt% Cu) alloys in 1.0 M Na 2 SO 4 solution was investigated by potentiodynamic polarization and potentiostatic techniques at 25 deg. C. Measurements were conducted under the influence of various experimental conditions, complemented by ex situ energy dispersive X-ray (EDX) and scanning electron microscopy (SEM) examinations of the electrode surface. In free perchlorate sulphate solutions, for the three Al samples, the anodic polarization exhibits an active/passive transition. The active dissolution region involves an anodic peak (peak A) which is assigned to the formation of Al 2 O 3 passive film on the electrode surface. The passive region extends up to 1500 mV with almost constant current density (j pass ) without exhibiting a critical breakdown potential or showing any evidence of pitting attack. For the three Al samples, addition of ClO 4 - ions to the sulphate solution stimulates their active anodic dissolution and tends to induce pitting corrosion within the oxide passive region. Pitting corrosion was confirmed by SEM examination of the electrode surface. The pitting potential decreases with increasing ClO 4 - ion concentration indicating a decrease in pitting corrosion resistance. The susceptibility of the three Al samples towards pitting corrosion decreases in the order: Al > (Al + 2.5 wt% Cu) alloy > (Al + 7 wt% Cu) alloy. Potentiostatic measurements showed that the rate of pitting initiation increases with increasing ClO 4 - ion concentration and applied step anodic potential, while it decreases with increasing %Cu in the Al samples. The inhibitive effect of SO 4 2- ions was also discussed

  2. Cu-Al alloy formation by thermal annealing of Cu/Al multilayer films deposited by cyclic metal organic chemical vapor deposition

    Science.gov (United States)

    Moon, Hock Key; Yoon, Jaehong; Kim, Hyungjun; Lee, Nae-Eung

    2013-05-01

    One of the most important issues in future Cu-based interconnects is to suppress the resistivity increase in the Cu interconnect line while decreasing the line width below 30 nm. For the purpose of mitigating the resistivity increase in the nanoscale Cu line, alloying Cu with traces of other elements is investigated. The formation of a Cu alloy layer using chemical vapor deposition or electroplating has been rarely studied because of the difficulty in forming Cu alloys with elements such as Al. In this work, Cu-Al alloy films were successfully formed after thermal annealing of Cu/Al multilayers deposited by cyclic metal-organic chemical vapor deposition (C-MOCVD). After the C-MOCVD of Cu/Al multilayers without gas phase reaction between the Cu and Al precursors in the reactor, thermal annealing was used to form Cu-Al alloy films with a small Al content fraction. The resistivity of the alloy films was dependent on the Al precursor delivery time and was lower than that of the aluminum-free Cu film. No presence of intermetallic compounds were detected in the alloy films by X-ray diffraction measurements and transmission electron spectroscopy.

  3. Validated thermodynamic prediction of AlP and eutectic (Si) solidification sequence in Al-Si cast alloys

    International Nuclear Information System (INIS)

    Liang, S M; Schmid-Fetzer, R

    2016-01-01

    The eutectic microstructure in hypoeutectic Al-Si cast alloys is strongly influenced by AlP particles which are potent nuclei for the eutectic (Si) phase. The solidification sequence of AlP and (Si) phases is, thus, crucial for the nucleation of eutectic silicon with marked impact on its morphology. This study presents this interdependence between Si- and P-compositions, relevant for Al-Si cast alloys, on the solidification sequence of AlP and (Si). These data are predicted from a series of thermodynamic calculations. The predictions are based on a self-consistent thermodynamic description of the Al-Si-P ternary alloy system developed recently. They are validated by independent experimental studies on microstructure and undercooling in hypoeutectic Al-Si alloys. A constrained Scheil solidification simulation technique is applied to predict the undercooling under clean heterogeneous nucleation conditions, validated by dedicated experimental observations on entrained droplets. These specific undercooling values may be very large and their quantitative dependence on Si and P content of the Al alloy is presented. (paper)

  4. Development of Cu-Hf-Al ternary systems and tungsten wire/particle reinforced Cu48Hf43Al9 bulk metallic glass composites for strengthening

    International Nuclear Information System (INIS)

    Park, Joyoung; An, Jihye; Choi-Yim, Haein

    2010-01-01

    Stable bulk glass forming alloys can be developed over a wide range of compositions in Cu-Hf-Al ternary systems starting from the Cu 49 Hf 42 Al 9 bulk metallic glass. Ternary Cu-Hf-Al alloys can be cast directly from the melt into copper molds to form fully amorphous strips with thicknesses of 1 to 6 mm. The maximum critical diameter of the new Cu-Hf-Al ternary alloy was 6 mm. X-ray diffraction patterns were used to confirm the amorphous nature of the ternary Cu-Hf-Al alloys. To increase the toughness of these metallic glasses, we reinforced the Cu 48 Hf 43 Al 9 bulk metallic glass-forming liquid with a 50% volume fraction of tungsten particles and an 80% volume fraction of tungsten wires with diameters of 242.4 μm. Composites with a critical diameter of 7 mm and length 70 mm were synthesized. The structure of the composites was confirmed by using X-ray diffraction (XRD), and the scanning electron microscopy (SEM). The mechanical properties of the composites were studied in compression tests. The thermal stability and the crystallization processes of the Cu-Hf-Al alloys and composites were investigated by using differential scanning calorimetry (DSC). Values of the glass transition temperature (T g ), the crystallization temperature (T x ), and the supercooled liquid region (ΔT = T x - T g ) are given in this paper.

  5. Crystallization in Y-Si-Al-O-N glasses

    Energy Technology Data Exchange (ETDEWEB)

    Leng-Ward, G; Lewis, M H

    1985-05-01

    The development of crystallization in oxynitride glasses has been characterized using transmission electron microscopy and scanning electron microscopy, X-ray (energy-dispersive) microanalysis, and powder X-ray diffraction techniques. A series of glasses was prepared while maintaining the ratio of yttrium-to-silicon-to-aluminium, but replacing oxygen with nitrogen up to the nitrogen solubility limit. On annealing at 1250 C, the oxide glass fully crystallized into yttrium disilicate (Y2Si2O7). Al2O3 and mullite (Al6Si2O13) while, with increasing nitrogen content, the disilicate phase was progressively replaced by yttrium aluminium garnet (Y3Al5O12) and nitrogen was mainly incorporated into Si2N2O. Annealing of the nitrogen glasses at 1100 C produced partial crystallization involving an intermediate phase related to nitrogen-wollastonite. Phase separation in an as-quenched SiO2-rich Y-Si-Al-O composition glass is illustrated. 9 references.

  6. Zr-Cu-Ni-Al bulk metallic glasses with superhigh glass-forming ability

    International Nuclear Information System (INIS)

    Sun, Y.J.; Qu, D.D.; Huang, Y.J.; Liss, K.-D.; Wei, X.S.; Xing, D.W.; Shen, J.

    2009-01-01

    Zr-Cu-Ni-Al quaternary amorphous alloy compositions with varying glass-forming ability are developed by an efficient method of proportional mixing of binary eutectics. The critical diameter of the glassy sample is improved from 6 mm for Zr 53 Cu 18.7 Ni 12 Al 16.3 to 14 mm for Zr 50.7 Cu 28 Ni 9 Al 12.3 by straightforwardly adjusting the eutectic unit's coefficients. The drastic improvement in GFA is attributed to balancing the chemical affinities of the Zr, Cu, Ni and Al components in the melt prior to solidification which makes the precipitation of competing crystalline phases more difficult. As the glass-forming ability increases, the concentration of Cu in the alloys exhibits a same trend. Based on synchrotron radiation high-energy X-ray diffraction analysis and Miracle's structural model, it is envisioned that the substitution of additional Cu atoms for Zr atoms in the investigated alloys stabilizes the efficient cluster packing structure of the amorphous alloys, leading to the pronounced increase in their glass-forming ability

  7. A metastable HCP intermetallic phase in Cu-Al bilayer films

    Energy Technology Data Exchange (ETDEWEB)

    Cha, Limei

    2006-07-01

    For the present study, three kinds of layered Cu/Al films have been fabricated. The first kind of samples were multilayered Cu/Al films deposited by sputtering on (001)Si. The individual layer thicknesses were 100 nm, 200 nm and 400 nm, while the total film thickness of 800 nm was kept constant, thus leading to multilayer systems with 8, 4 and 2 layers, respectively. The second type of samples were Cu/Al bilayer films grown on (0001) sapphire by sputtering, with individual layer thicknesses of 400 nm. The third type of samples were bilayer films (100 nm Cu and 100 nm Al) deposited on (0001)sapphire by MBE at room temperature. Applying conventional transmission electron microscopy and X-ray diffraction, different epitaxial growth behaviors were found in these films. All multilayer films from the first type were polycrystalline. The second type of films show a (111) FCC texture and possess intermetallic phases at the interfaces. HRTEM investigations displayed that along [111]FCC, the atomic structure of the interlayer has an ABAB stacking sequence, which is identical with a hexagonal close-packed (HCP) structure in [0001] direction, but not with the ABCABC stacking sequence of Cu and Al in [111]FCC. The lattice parameters of the HCP structure at the interlayer were determined from a model which gave the best agreement between the experimental and simulated images. The parameters are: a=b=0.256 nm, c=0.419 nm, ?=120 , with the space group of P6m2. Furthermore, lattice distortion analysis revealed that the lattice parameters of the HCP phase are increasing from the near-Cu-side to the near-Al-side. The chemical composition of the interlayer was investigated by energy dispersive X-ray spectroscopy (EDS). EDS linescans were performed from pure Al to pure Cu layers. In order to examine the stability of this HCP phase, in-situ heating experiments were performed in the HRTEM at {proportional_to}600 C. Ex-situ heating experiments were performed at different temperatures to

  8. Effect of rapid solidification on the microstructure and mechanical properties of hot-pressed Al-20Si-5Fe alloys

    International Nuclear Information System (INIS)

    Rajabi, M.; Vahidi, M.; Simchi, A.; Davami, P.

    2009-01-01

    The aim of this work is to study the effect of cooling rate and subsequent hot consolidation on the microstructural features and mechanical strength of Al-20Si-5Fe-2X (X = Cu, Ni and Cr) alloys. Powder and ribbons were produced by gas atomization and melt spinning processes at two different cooling rates of 1 x 10 5 K/s and 5 x 10 7 K/s. The microstructure of the products was examined using optical microscopy, scanning electron microscopy, transmission electron microscopy, and X-ray diffraction. The particles were consolidated by hot pressing at 400 deg. C/250 MPa/1 h under a high purity argon atmosphere and the microstructure, hardness and compressive strength of the compacts were evaluated. Results showed a profound effect of the cooling rate, consolidation stage, and transition metals on the microstructure and mechanical strength of Al-20Si-5Fe alloys. While microstructural refining was obtained at both cooling rates, the microstructure of the atomized powder exhibited the formation of fine primary silicon (∼ 1 μm), eutectic Al-Si phase with eutectic spacing of ∼ 300 nm, and δ-iron intermetallic. Supersaturated Al matrix containing 5-7 at.% silicon and nanometric Si precipitates (20-40 nm) were determined in the microstructure of the melt-spun ribbons. The hot consolidation resulted in coarsening of Si particles in the atomized particles, and precipitation of Si and Fe-containing intermetallics from the supersaturated Al matrix in the ribbons. The consolidated ribbons exhibited higher mechanical strength compared to the atomized powders, particularly at elevated temperatures. The positive influence of the transition metals on the thermal stability of the Al-20Si-5Fe alloy was noticed, particularly in the Ni-containing alloy.

  9. Reliable determination of the Cu/n-Si Schottky barrier height by using in-device hot-electron spectroscopy

    International Nuclear Information System (INIS)

    Parui, Subir; Atxabal, Ainhoa; Ribeiro, Mário; Bedoya-Pinto, Amilcar; Sun, Xiangnan; Llopis, Roger; Casanova, Fèlix; Hueso, Luis E.

    2015-01-01

    We show the operation of a Cu/Al 2 O 3 /Cu/n-Si hot-electron transistor for the straightforward determination of a metal/semiconductor energy barrier height even at temperatures below carrier-freeze out in the semiconductor. The hot-electron spectroscopy measurements return a fairly temperature independent value for the Cu/n-Si barrier of 0.66 ± 0.04 eV at temperatures below 180 K, in substantial accordance with mainstream methods based on complex fittings of either current-voltage (I-V) and capacitance-voltage (C-V) measurements. The Cu/n-Si hot-electron transistors exhibit an OFF current of ∼2 × 10 −13  A, an ON/OFF ratio of ∼10 5 , and an equivalent subthreshold swing of ∼96 mV/dec at low temperatures, which are suitable values for potential high frequency devices

  10. Segregation of solute elements at grain boundaries in an ultrafine grained Al-Zn-Mg-Cu alloy

    International Nuclear Information System (INIS)

    Sha, Gang; Yao, Lan; Liao, Xiaozhou; Ringer, Simon P.; Chao Duan, Zhi; Langdon, Terence G.

    2011-01-01

    The solute segregation at grain boundaries (GBs) of an ultrafine grained (UFG) Al-Zn-Mg-Cu alloy processed by equal-channel angular pressing (ECAP) at 200 o C was characterised using three-dimensional atom probe. Mg and Cu segregate strongly to the grain boundaries. In contrast, Zn does not always show clear segregation and may even show depletion near the grain boundaries. Trace element Si selectively segregates at some GBs. An increase in the number of ECAP passes leads to a decrease in the grain size but an increase in solute segregation at the boundaries. The significant segregation of alloying elements at the boundaries of ultrafine-grained alloys implies that less solutes will be available in the matrix for precipitation with a decrease in the average grain size. -- Research Highlights: → Atom probe tomography has been employed successfully to reveal unique segregation of solutes at ultrafine grained material. → Mg and Cu elements segregated strongly at the grain boundary of an ultrafine grained Al-Zn-Mg-Cu alloy processed by 4-pass and 8-pass ECAP at 200 o C. Zn frequently depleted at GBs with a Zn depletion region of 7-15 nm in width on one or both sides of the GBs. Only a small fraction (3/13) of GBs were observed with a low level of Zn segregation where the combined Mg and Cu excess is over 3.1 atom/nm 2 . Si appeared selectively segregated at some of the GBs. → The increase in number of ECAP passes from 4 to 8 correlated with the increase in mean level segregation of Mg and Cu for both solute excess and peak concentration. → The change of plane normal of a grain boundary within 30 o only leads to a slight change in the solute segregation level.

  11. Sintering of powders obtained by mechanical alloying of Cu-1.2 Al w%, Cu-2.3 Ti w% and Cu-2.7 V w%

    International Nuclear Information System (INIS)

    Rivas, C; Sepulveda, A; Zuniga, A; Donoso, E; Palma, R

    2008-01-01

    This work studies the effect of compacting pressure, temperature and sintering time on density and microstructure after sintering mechanically alloyed powders of Cu-1.2 Al w%, Cu- 2.3 Ti w% and Cu-2.7 V w%. The alloys were manufactured from elementary powders of Cu, Ti, Al and V, by reactive milling. The powders were compacted and sintered under reducer atmosphere. For each alloy, the final density and resulting microstructure of 8 different compacting and sintering conditions were studied, where the following parameters were considered: (1) Compacting pressure (200 MPa and 400 MPa), (2) Sintering temperature (850 o C and 950 o C), (3) Sintering time (1h and 4h). Adjustments were made using lineal regression to describe the effect of the variation of pressure, temperature and time on the density of the materials obtained, and the morphology of the residual porosity was described by observation under an optic microscope. The final maximum density obtained was, in ascending order: Cu-V, 66% of the theoretical density, TD; Cu-Ti, 65% TD and Cu-Al, 77% TD. The reactive milling process produced flake-shaped particles, hardened by deformation, which made the alloys have a final density that was much less than the sintered pure copper (density 87% TD). This is because the hardened powder resists deformation during compacting, which creates less points of contact between particles, slows down sintering, and yields a lower density. The alloying element influenced the size of the particle obtained during the milling, which is attributed to the different milling mediums (toluene for Ti and V, methanol for Al) and to the different hardness of each ceramic when forming in the copper during milling. The bigger the particle size, the greater the green density, the lesser the densification, and the greater the final density, in accordance with the theory. For the three alloys, the increased compacting pressure gives greater green density, greater densification and a final greater

  12. Metallurgical Parameters Controlling the Eutectic Silicon Charateristics in Be-Treated Al-Si-Mg Alloys

    Directory of Open Access Journals (Sweden)

    Mohamed F. Ibrahim

    2016-01-01

    Full Text Available The present work was carried out on Al-7%Si-0.4%Mg-X alloy (where X = Mg, Fe, Sr or Be, where the effect of solidification rate on the eutectic silicon characteristics was investigated. Two solidification rates corresponding to dendrite arm spacings (DAS of 24 and 65 μm were employed. Samples with 24 μm DAS were solution heat-treated at 540 °C for 5 and 12 h prior to quenching in warm water at 65 °C. Eutectic Si particle charateristics were measured using an image analyzer. The results show that the addition of 0.05% Be leads to partial modification of the Si particles. Full modification was only obtained when Sr was added in an amount of 150–200 ppm, depending on the applied solidification rate. Increasing the amount of Mg to 0.8% in Sr-modified alloys leads to a reduction in the effectiveness of Sr as the main modifier. Similar observations were made when the Fe content was increased in Be-treated alloys due to the Be-Fe interaction. Over-modification results in the precipitation of hard Sr-rich particles, mainly Al4SrSi2, whereas overheating causes incipient melting of the Al-Cu eutectic and hence the surrounding matrix. Both factors lead to a deterioration in the alloy mechanical properties. Furthermore, the presence of long, acicular Si particles accelerates the occurrence of fracture and, as a result, yields poor ductility. In low iron (less than 0.1 wt% Al-Si-Mg alloys, the mechanical properties in the as cast, as well as heat treated conditions, are mainly controlled by the eutectic Si charatersitics. Increasing the iron content and, hence, the volume fraction of Fe-based intermetallics leads to a complex fracture mode.

  13. Microstructure and mechanical properties of Al-Mg-Si-Cu matrix composites reinforced with AINp. processed by extrusion of powders

    International Nuclear Information System (INIS)

    Ortiz, J. L.; Amigo, V.; Salvador, M. D.; Perz, C. R.

    2000-01-01

    This article presents an experimental investigation on the structure and mechanical properties of an Al-Mg-Si-Cu P/M alloy reinforced with 5%, 10% and 15% aluminum nitride, produced by extrusion of cold compacted powders mixtures. Mechanical properties in as extruded and T6 conditions are compared. Differential Scanning Calorimetry and Dilatometric analysis were conducted to gain further insight into the precipitation process of these materials. Low cost 6061 Al/AINp composites can be produced with rate and small porosity by extrusion of cold compacted shapes without canning. The mechanical properties of the MMCs obtained by this process have limitations for high particles fractions because of clustering effects. All materials are always harder than the matrix and shows a similar behavior during aging processes but kinetics is changed. Potential applications of dilatometric techniques in the aging investigations of aluminum alloys and aluminum matrix composites have been established. (Author) 23 refs

  14. Effect of Low-Melting Metals (Pb, Bi, Cd, In) on the Structure, Phase Composition, and Properties of Casting Al-5% Si-4% Cu Alloy

    Science.gov (United States)

    Yakovleva, A. O.; Belov, N. A.; Bazlova, T. A.; Shkalei, I. V.

    2018-01-01

    The effect of low-melting metals (Pb, Bi, Cd, In) on the structure, phase composition, and properties of the Al-5% Si-4% Cu alloy was studied using calculations. Polythermal sections have been reported, which show that the considered systems are characterized by the presence of liquid regions and monotectic reactions. The effect of low-melting metals on the microstructure and hardening of base alloy in the cast and heat-treated states has been studied.

  15. Hydrogen absorption in Mg1.95Ti0.05Ni0.95Cu0.05 alloy prepared with mechanical alloying and thermal treatment; Absorcion de hidrogeno en la aleacion Mg1.95Ti0.05Ni0.95Cu0.05 preparada por aleado mecanico y tratamiento termico

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, Juan Bonifacio; Urena Nunez, Fernando [Instituto Nacional de Investigaciones Nucleares, Ocoyoacac, Estado de Mexico (Mexico)]. E-mail: juan.bonifacio@inin.gob.mx

    2009-09-15

    This work presents hydrogen absorption in quaternary alloy Mg1.95Ti0.05Ni0.95Cu0.05 obtained by the mechanical alloying method, followed by thermal treatment in ultra-high pure argon atmosphere. The composition of the phases, microstructure and morphology of ground powders and with thermal treatment were characterized by DRX, SEM/EDS and TEM. After 20 hours of mechanical grinding and recooked at 300 degrees Celsius/1h in argon atmosphere, the quaternary alloy has a Mg{sub 2}Ni crystalline hexagonal structure with a crystallite size under 10 nm. The absorption measurements were performed under a pressure of 0.2 to 1.2 MPa at a temperature of 200 degrees Celsius in a micro-reactor. The quantification of absorption-desorption of hydrogen in the intermetallic was conducted in a TGA-DSC simultaneous calorimeter. Metallic hydride-dehydride powder was characterized with SEM and XRD. [Spanish] En este trabajo se presenta la absorcion de hidrogeno en la aleacion cuaternaria Mg1.95Ti0.05Ni0.95Cu0.05 obtenida por el metodo de aleado mecanico, seguida de tratamiento termico en atmosfera de argon de ultra alta pureza. La composicion de las fases, microestructura y morfologia de los polvos molidos y con tratamiento termico fue caracterizada por DRX, SEM/EDS y TEM. Despues de 20 h de molienda mecanica con recocido a 300 grados Celsios/1h en atmosfera de argon, la aleacion cuaternaria tiene una estructura cristalina hexagonal Mg{sub 2}Ni con tamano de cristalito menor a 10 nm. Las mediciones de absorcion fueron realizadas bajo una presion de 0.2 a 1.2 MPa a una temperatura de 200 grados Celsios en un micro-reactor. La cuantificacion de absorcion-desorcion de hidrogeno en el intermetalico se realizo en un calorimetro simultaneo TGA-DSC. Se determino que la cantidad maxima absorbida de hidrogeno en la aleacion cuaternaria fue de 3.24% en peso cuando la presion fue de 0.8 MPa a dicha temperatura. Polvos metalicos hidrurados-deshidrurados se caracterizaron por SEM y XRD.

  16. Electroless Cu Plating on Anodized Al Substrate for High Power LED.

    Science.gov (United States)

    Rha, Sa-Kyun; Lee, Youn-Seoung

    2015-03-01

    Area-selective copper deposition on screen printed Ag pattern/anodized Al/Al substrate was attempted using a neutral electroless plating processes for printed circuit boards (PCBs), according to a range of variation of pH 6.5-pH 8 at 70 °C. The utilized basic electroless solution consisted of copper(II) sulfate pentahydrate, sodium phosphinate monohydrate, sodium citrate tribasic dihydrate, ammonium chloride, and nickel(II) sulfate hexahydrate. The pH of the copper plating solutions was adjusted from pH 6.5 to pH 8 using NH4OH. Using electroless plating in pH 6.5 and pH 7 baths, surface damage to the anodized Al layer hardly occurred; the structure of the plated Cu-rich films was a typical fcc-Cu, but a small Ni component was co-deposited. In electroless plating at pH 8, the surface of the anodized Al layer was damaged and the Cu film was composed of a lot of Ni and P which were co-deposited with Cu. Finally, in a pH 7 bath, we can make a selectively electroless plated Cu film on a PCB without any lithography and without surface damage to the anodized Al layer.

  17. Experimental Liquidus Studies of the Pb-Cu-Si-O System in Equilibrium with Metallic Pb-Cu Alloys

    Science.gov (United States)

    Shevchenko, M.; Nicol, S.; Hayes, P. C.; Jak, E.

    2018-03-01

    Phase equilibria of the Pb-Cu-Si-O system have been investigated in the temperature range from 1073 K to 1673 K (800 °C to 1400 °C) for oxide liquid (slag) in equilibrium with solid Cu metal and/or liquid Pb-Cu alloy, and solid oxide phases: (a) quartz or tridymite (SiO2) and (b) cuprite (Cu2O). High-temperature equilibration on silica or copper substrates was performed, followed by quenching, and direct measurement of Pb, Cu, and Si concentrations in the liquid and solid phases using the electron probe X-ray microanalysis has been employed to accurately characterize the system in equilibrium with Cu or Pb-Cu metal. All results are projected onto the PbO-"CuO0.5"-SiO2 plane for presentation purposes. The present study is the first-ever systematic investigation of this system to describe the slag liquidus temperatures in the silica and cuprite primary phase fields.

  18. Improving the characteristics of foundry alloys AlSiCuMg during manufacturing

    Science.gov (United States)

    Fragoso, Bruno Filipe Marques

    As piroxenas sao um vasto grupo de silicatos minerais encontrados em muitas rochas igneas e metamorficas. Na sua forma mais simples, estes silicatos sao constituidas por cadeias de SiO3 ligando grupos tetrahedricos de SiO4. A formula quimica geral das piroxenas e M2M1T2O6, onde M2 se refere a catioes geralmente em uma coordenacao octaedrica distorcida (Mg2+, Fe2+, Mn2+, Li+, Ca2+, Na+), M1 refere-se a catioes numa coordenacao octaedrica regular (Al3+, Fe3+, Ti4+, Cr3+, V3+, Ti3+, Zr4+, Sc3+, Zn2+, Mg2+, Fe2+, Mn2+), e T a catioes em coordenacao tetrahedrica (Si4+, Al3+, Fe3+). As piroxenas com estrutura monoclinica sao designadas de clinopiroxenes. A estabilidade das clinopyroxenes num espectro de composicoes quimicas amplo, em conjugacao com a possibilidade de ajustar as suas propriedades fisicas e quimicas e a durabilidade quimica, tem gerado um interesse mundial devido a suas aplicacoes em ciencia e tecnologia de materiais. Este trabalho trata do desenvolvimento de vidros e de vitro-cerâmicos baseadas de clinopiroxenas para aplicacoes funcionais. O estudo teve objectivos cientificos e tecnologicos; nomeadamente, adquirir conhecimentos fundamentais sobre a formacao de fases cristalinas e solucoes solidas em determinados sistemas vitro-cerâmicos, e avaliar a viabilidade de aplicacao dos novos materiais em diferentes areas tecnologicas, com especial enfase sobre a selagem em celulas de combustivel de oxido solido (SOFC). Com este intuito, prepararam-se varios vidros e materiais vitro-cerâmicos ao longo das juntas Enstatite (MgSiO3) - diopsidio (CaMgSi2O6) e diopsidio (CaMgSi2O6) - Ca - Tschermak (CaAlSi2O6), os quais foram caracterizados atraves de um vasto leque de tecnicas. Todos os vidros foram preparados por fusao-arrefecimento enquanto os vitro-cerâmicos foram obtidos quer por sinterizacao e cristalizacao de fritas, quer por nucleacao e cristalizacao de vidros monoliticos. Estudaram-se ainda os efeitos de varias substituicoes ionicas em composicoes de

  19. Stress impedance effect of FeCoSiB/Cu/FeCoSiB sandwich layers on flexible substrate

    International Nuclear Information System (INIS)

    Peng, B.; Zhang, W.L.; Liu, J.D.; Zhang, W.X.

    2011-01-01

    FeCoSiB/Cu/FeCoSiB sandwich layers were deposited on flexible substrate to develop flexible stress/strain sensors. The influence of stress on the impedance of the multilayers is reported. The results show that the variation of the impedance increases with the increase in deflection of the free end of the cantilever. A relative change in impedance of 6.4% is obtained in the FeCoSiB(1.5 μm)/Cu(0.25 μm)/FeCoSiB(1.5 μm) sandwich layers at 1 MHz with deflection of 2 mm. The stress impedance effects are sensitive to the frequency of the current and the thickness of both FeCoSiB and Cu layers. The stress impedance effect increases with the increase in the thickness of FeCoSiB or Cu layers. The stress impedance effect increases slightly with the increase in frequency and decreases with the further increase in frequency, which can be understood by the stress and frequency-dependent permeability of magnetic films. - Research highlights: → We deposited FeCoSiB/Cu/FeCoSiB multilayer on flexible substrate. → We studied the stress impedance effect of FeCoSiB/Cu/FeCoSiB multilayer. → Stress impedance effect increases with thickness of both FeCoSiB and Cu layer.→ Stress impedance effect is dependent on current frequency. → Results are understood using stress and frequency-dependent permeability.

  20. Interface reactions in the Al-Si-SiC and Mg-Al-Al{sub 2}O{sub 3} composite systems

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, P.K. [Commission of the European Communities, Petten (Netherlands). Inst. for Advanced Materials; Fazal-Ur-Rehman [Imperial Coll. of Science, Technology and Medicine, London (United Kingdom). Dept. of Materials; Fox, S. [Imperial Coll. of Science, Technology and Medicine, London (United Kingdom). Dept. of Materials; Flower, H.M. [Imperial Coll. of Science, Technology and Medicine, London (United Kingdom). Dept. of Materials; West, D.R.F.

    1995-12-31

    Structural and compositional observations are reported on the influence of the interfaces on the mechanisms and kinetics of liquid metal-ceramic reactions in Al-SiC, Al-Si-SiC, Mg-Al{sub 2}O{sub 3} and Mg-Al-Al{sub 2}O{sub 3} composites. The aluminium based materials contained up to 20 vol% SiC in particulate form, and were produced by a spray casting process; subsequently the interface reactions were studied in samples heated to temperatures up to 1100 C. The reaction product was Al{sub 4}C{sub 3} in both Al-SiC and Al-Si-SiC composites. The influence of the crystallography and topology of the SiC particle surfaces on the nucleation of the Al{sub 4}C{sub 3} has been demonstrated; surface asperities play an important role. Growth of nuclei proceeds to form continuous reaction product layers which control the subsequent kinetics. The magnesium based composites contained 5 vol% Al{sub 2}O{sub 3} fibres (3 {mu}m in diameter), and were produced by a liquid infiltration process. SD Safimax fibres with relatively low and high porosity, and also RF Saffil fibres, with a silica binder, were investigated. Fibre porosity plays a major role in accelerating the penetration of Mg into the fibres with reaction to form MgO. Silica binder on the fibre surface transforms to MgO. The reaction rate was reduced by the presence of aluminium in the matrix. The factors controlling the reactions in the aluminium and magnesium based composites are compared. (orig.)

  1. Reliable determination of the Cu/n-Si Schottky barrier height by using in-device hot-electron spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Parui, Subir, E-mail: s.parui@nanogune.eu, E-mail: l.hueso@nanogune.eu; Atxabal, Ainhoa; Ribeiro, Mário; Bedoya-Pinto, Amilcar; Sun, Xiangnan; Llopis, Roger [CIC nanoGUNE, 20018 Donostia-San Sebastian, Basque Country (Spain); Casanova, Fèlix; Hueso, Luis E., E-mail: s.parui@nanogune.eu, E-mail: l.hueso@nanogune.eu [CIC nanoGUNE, 20018 Donostia-San Sebastian, Basque Country (Spain); IKERBASQUE, Basque Foundation for Science, 48011 Bilbao, Basque Country (Spain)

    2015-11-02

    We show the operation of a Cu/Al{sub 2}O{sub 3}/Cu/n-Si hot-electron transistor for the straightforward determination of a metal/semiconductor energy barrier height even at temperatures below carrier-freeze out in the semiconductor. The hot-electron spectroscopy measurements return a fairly temperature independent value for the Cu/n-Si barrier of 0.66 ± 0.04 eV at temperatures below 180 K, in substantial accordance with mainstream methods based on complex fittings of either current-voltage (I-V) and capacitance-voltage (C-V) measurements. The Cu/n-Si hot-electron transistors exhibit an OFF current of ∼2 × 10{sup −13} A, an ON/OFF ratio of ∼10{sup 5}, and an equivalent subthreshold swing of ∼96 mV/dec at low temperatures, which are suitable values for potential high frequency devices.

  2. Experimental wear behavioral studies of as-cast and 5 hr homogenized Al25Mg2Si2Cu4Ni alloy at constant load based on taguchi method

    Science.gov (United States)

    Harlapur, M. D.; Mallapur, D. G.; Udupa, K. Rajendra

    2018-04-01

    In the present study, an experimental study of the volumetric wear behaviour of Aluminium (Al-25Mg2Si2Cu4Ni) alloy in as cast and 5Hr homogenized with T6 heat treatment is carried out at constant load. The Pin on disc apparatus was used to carry out the sliding wear test. Taguchi method based on L-16 orthogonal array was employed to evaluate the data on the wear behavior. Signal-to-noise ratio among the objective of smaller the better and mean of means results were used. General regression model is obtained by correlation. Lastly confirmation test was completed to compose a comparison between the experimental results foreseen from the mention correlation. The mathematical model reveals the load has maximum contribution on the wear rate compared to speed. Scanning Electron Microscope was used to analyze the worn-out wear surfaces. Wear results show that 5Hr homogenized Al-25Mg2Si2Cu4Ni alloy samples with T6 treated had better volumetric wear resistance as compared to as cast samples.

  3. Corrosión e inhibición en aleaciones de aluminio de media resistencia

    Directory of Open Access Journals (Sweden)

    Davó, B.

    2004-12-01

    Full Text Available The use of chromâtes in aluminum alloys with aeronautical applications has been limited because of the high toxicity of these compounds. This has spurred intensive efforts to develop alternative effective and innocuous inhibitors. In this work, corrosion inhibition of a light and high strength Al-Li-Cu alloy (8090 is studied in NaCl solutions with CeCl3 and LaCl3 lanthanide salts added. The corrosion rate is reduced at least one order of magnitude with concentrations between 100-10,000 ppm. SEM, EDS and XPS techniques are used to characterize the rare earth cations incorporated into the surface as oxides and hydroxides.

    La elevada toxicidad de los cromatos limita cada vez más su uso en los tratamientos superficiales que se aplican a las aleaciones de aluminio en la industria aeronáutica. Por ello, es urgente encontrar inhibidores, no sólo tan eficaces como los cromatos sino, también, inocuos. En este sentido, se ha estudiado la inhibición de la corrosión de una aleación ligera de alta resistencia Al-Li-Cu (8090 en soluciones de NaCl con sales lantánidas de CeCl3 y LaCl3. Se ha comprobado que concentraciones comprendidas entre 100 y 10.000 ppm disminuyen la cinética de corrosión, al menos, un orden de magnitud. La superficie se modifica por la formación de una capa de óxidos e hidróxidos del catión lantánido que se ha caracterizado mediante SEM, EDS y XPS.

  4. Elevated-Temperature Mechanical Properties of Lead-Free Sn-0.7Cu- xSiC Nanocomposite Solders

    Science.gov (United States)

    Mohammadi, A.; Mahmudi, R.

    2018-02-01

    Mechanical properties of Sn-0.7 wt.%Cu lead-free solder alloy reinforced with 0 vol.%, 1 vol.%, 2 vol.%, and 3 vol.% 100-nm SiC particles have been assessed using the shear punch testing technique in the temperature range from 25°C to 125°C. The composite materials were fabricated by the powder metallurgy route by blending, compacting, sintering, and finally extrusion. The 2 vol.% SiC-containing composite showed superior mechanical properties. In all conditions, the shear strength was adversely affected by increasing test temperature, and the 2 vol.% SiC-containing composite showed superior mechanical properties. Depending on the test temperature, the shear yield stress and ultimate shear strength increased, respectively, by 3 MPa to 4 MPa and 4 MPa to 5.5 MPa, in the composite materials. The strength enhancement was mostly attributed to the Orowan particle strengthening mechanism due to the SiC nanoparticles, and to a lesser extent to the coefficient of thermal expansion mismatch between the particles and matrix in the composite solder. A modified shear lag model was used to predict the total strengthening achieved by particle addition, based on the contribution of each of the above mechanisms.

  5. Al-Si/B{sub 4}C composite coatings on Al-Si substrate by plasma spray technique

    Energy Technology Data Exchange (ETDEWEB)

    Sarikaya, Ozkan [Sakarya University, Faculty of Engineering, Department of Mechanical Engineering, Esentepe Campus, Sakarya 54187 (Turkey); Anik, Selahaddin [Sakarya University, Faculty of Engineering, Department of Mechanical Engineering, Esentepe Campus, Sakarya 54187 (Turkey); Aslanlar, Salim [Sakarya University, Faculty of Technical Education, Department of Mechanical Engineering, Esentepe Campus, Sakarya 54187 (Turkey); Cem Okumus, S. [Sakarya University, Faculty of Engineering, Department of Metallurgical and Materials Engineering, Esentepe Campus, Sakarya 54187 (Turkey); Celik, Erdal [Dokuz Eylul University, Engineering Faculty, Department of Metallurgical and Materials Engineering, Buca, Izmir 35160 (Turkey)]. E-mail: erdal.celik@deu.edu.tr

    2007-07-01

    Plasma-sprayed coatings of Al-Si/B{sub 4}C have been prepared on Al-Si piston alloys for diesel engine motors. The Al-Si/B{sub 4}C composite powders including 5-25 wt% B{sub 4}C were prepared by mixing and ball-milling processes. These powders were deposited on Al-Si substrate using an atmospheric plasma spray technique. The coatings have been characterised with respect to phase composition, microstructure, microhardness, bond strength and thermal expansion. It was found that Al, Si, B{sub 4}C and Al{sub 2}O{sub 3} phases were determined in the coatings with approximately 600 {mu}m thick by using X-ray diffraction analysis. Scanning electron microscope observation revealed that boron carbide particles were uniformly distributed in composite coatings and B{sub 4}C particles were fully wetted by Al-Si alloy. Also, no reaction products were observed in Al-Si/B{sub 4}C composite coatings. It was found that surface roughness, porosity, bond strength and thermal expansion coefficient of composite coatings decreased with increasing fraction of the boron carbide particle. It was demonstrated that the higher the B{sub 4}C content, the higher the hardness of coatings because the hardness of B{sub 4}C is higher than that of Al-Si.

  6. Experimental analysis of volumetric wear behavioural and mechanical properties study of as cast and 1Hr homogenized Al-25Mg2Si2Cu4Ni alloy at constant load

    Science.gov (United States)

    Harlapur, M. D.; Mallapur, D. G.; Udupa, K. Rajendra

    2018-04-01

    In the current study, an experimental analysis of volumetric wear behaviour and mechanical properties of aluminium (Al-25Mg2Si2Cu4Ni) alloy in as cast and 1Hr homogenized with T6 heat treatment is carried out at constant load. Pin-on-disc apparatus was used to carry out sliding wear test. Mechanical properties such as tensile, hardness and compression test on as-cast and 1 hr homogenized samples are measured. Universal testing machine was used to conduct the tensile and compressive test at room temperature. Brinell hardness tester was used to conduct the hardness test. The scanning electron microscope was used to analyze the worn-out wear surfaces. Wear results and mechanical properties shows that 1Hr homogenized Al-25Mg2Si2Cu4Ni alloy samples with T6 treated had better volumetric wear resistance, hardness, tensile and compressive strength as compared to as cast samples.

  7. Origin of the modified orientation relationship for S(S'')-phase in Al-Mg-Cu alloys

    International Nuclear Information System (INIS)

    Kovarik, L.; Miller, M.K.; Court, S.A.; Mills, M.J.

    2006-01-01

    The formation of S-phase with a modified orientation relationship (OR) has been previously observed in several Al-Cu-Mg alloys. In this paper, high-resolution transmission electron microscopy and Z-contrast imaging have been used to study the origin of the modified OR in an alloy with low Cu/Mg ratio and small Si addition. Based on the observations, and supported by ab initio simulations, the formation is governed by coherency at the (0 2 1) S //(0 1 4) Al S-phase/matrix interface, which is shown to coexist with the more commonly reported (0 0 1) S //(0 2 1) Al interface. This new (0 2 1) S //(0 1 4) Al S-phase/matrix interface explanation is compared with previously published explanations based on the invariant line concept and establishment of a different S-phase/matrix interface. Energy dispersive X-ray spectroscopy and atom probe tomography indicate that the S-phase is slightly enriched in Si. The role of Si as well as the overall alloy composition is discussed. Because of the similarities between our results and the early work of Bagaryatsky, the S''-phase notation is adopted for this early-forming, strained version of the S-phase

  8. Influence of additives on the microstructure and tensile properties of near-eutectic Al-10.8%Si cast alloy

    International Nuclear Information System (INIS)

    Mohamed, A.M.A.; Samuel, A.M.; Samuel, F.H.; Doty, H.W.

    2009-01-01

    The continuing quest for aluminum castings with enhanced mechanical properties for applications in the automotive industries has intensified the interest in aluminum-silicon alloys. In Al-Si alloys, the properties are influenced by the shape and distribution of the eutectic silicon particles in the matrix, as also by the iron intermetallics and copper phases that occur upon solidification. The detailed microstructure and tensile properties of as-cast and heat-treated new experimental alloy belonging to cast Al-Si near-eutectic alloys have been investigated as a function of Fe, Mn, Cu, and Mg content. Microstructural examination was carried out using optical microscopy, image analysis, and electron probe microanalysis (EPMA), wavelength dispersive spectroscopic (WDS) analysis facilities. Tensile properties upon artificial aging in the temperature range of 155-240 o C for 5 h were also investigated. The results show that the volume fraction of Fe-intermetallics increases as the iron or manganese contents increase. Compact polygonal or star-like particles form when the sludge factor is greater than 2.1. The Al 2 Cu phase was observed to dissolve almost completely during solution heat treatment of all the alloys studied, especially those containing high levels of Mg and Fe, while Al 5 Cu 2 Mg 8 Si 6 , sludge, and α-Fe phases were found to persist after solution heat treatment. The β-Al 5 (Fe,Mn)Si phase dissolved partially in Sr-modified alloys, and its dissolution became more pronounced after solution heat treatment. At 0.5% Mn, the β-Fe phase forms when the Fe content is above 0.75%, causing the tensile properties to decrease drastically. The same results are obtained when the levels of both Fe and Mn are increased beyond 0.75%, because of sludge formation. On the other hand, the tensile properties of the Cu-containing alloys are affected slightly at high levels of Mg as a result of the formation of Al 5 Cu 2 Mg 8 Si 6 which decreases the amount of free Mg

  9. Electromigration study of Al thin films deposited on low dielectric polyimide and SiO sub 2 ILD

    CERN Document Server

    Eun, B S

    1999-01-01

    The electromigration characteristics of Al-1 %Si-0.5 %Cu films deposited onto three kinds of polyimides (PI-2734, PI-2611, and BG-2480) and onto SiO sub 2 prepared by low pressure chemical vapor deposition have been investigated. The Al lines deposited onto SiO sub 2 showed about a one-order higher electromigration lifetime than those deposited onto polyimide interlayer dielectrics (ILDs). The electromigration characteristics degraded as the polyimide thickness increased. Joule heat which accumulated at the Al/polyimide interface was the main cause of the decrease in the electromigration reliability because the thermal conductivity of the polyimides was about one order lower than that of SiO sub 2.

  10. Potentiodynamic polarization studies of bulk amorphous alloy Zr57Cu15.4Ni12.6Al10Nb5 and Zr59Cu20Ni8Al10Ti3 in aqueous HNO3 media

    International Nuclear Information System (INIS)

    Sharma, Poonam; Dhawan, Anil; Jayraj, J.; Kamachi Mudali, U.

    2013-01-01

    The potentiodynamic polarization studies were carried out on Zr based bulk amorphous alloy Zr 57 Cu 15.4 Ni 12.6 Al 10 Nb 5 and Zr 59 Cu 20 Ni 8 Al 10 Ti 3 in solutions of 1 M, 6 M and 11.5 M HNO 3 aqueous media at room temperature. As received specimens of Zr 57 Cu 15.4 Ni 12.6 Al 10 Nb 5 (5 mm diameter rod) and Zr 59 Cu 20 Ni 8 Al 10 Ti 3 (3 mm diameter rod) were polished with SiC paper before testing them for potentiodynamic polarization studies. The amorphous nature of the specimens was checked by X-ray diffraction. The bulk amorphous alloy Zr 59 Cu 20 Ni 8 Al 10 Ti 3 shows the better corrosion resistance than Zr 57 Cu 15.4 Ni 12.6 Al 10 Nb 5 alloy in the aqueous HNO 3 media as the value of the corrosion current density (I corr ) for Zr 57 Cu 15.4 Ni 12.6 Al 10 Nb 5 alloy were found to be more than Zr 59 Cu 20 Ni 8 Al 10 Ti 3 alloy in aqueous HNO 3 media. The improved corrosion resistance of Zr 59 Cu 20 Ni 8 Al 10 Ti 3 alloy is possibly due to the presence of Ti and formation of TiO 2 during anodic oxidation. Both Zr based bulk amorphous alloys shows wider passive range at lower concentration of nitric acid and the passive region gets narrowed down with the increase in concentration. A comparison of data obtained from both the Zr-based bulk amorphous alloys is made and results are discussed in the paper. (author)

  11. Evaluation of Ultrasonic Nonlinear Characteristics in Heat-Treated Aluminum Alloy (Al-Mg-Si-Cu

    Directory of Open Access Journals (Sweden)

    JongBeom Kim

    2013-01-01

    Full Text Available The nonlinear ultrasonic technique has been known to be more sensitive to minute variation of elastic properties in material than the conventional linear ultrasonic method. In this study, the ultrasonic nonlinear characteristics in the heat-treated aluminum alloy (Al-Mg-Si-Cu have been evaluated. For this, the specimens were heat treated for various heating period up to 50 hours at three different heating temperatures: 250°C, 300°C, and 350°C. The ultrasonic nonlinear characteristics of each specimen were evaluated by measuring the ultrasonic nonlinear parameter β from the amplitudes of fundamental and second harmonic frequency components in the transmitted ultrasonic wave. After the ultrasonic test, tensile strengths and elongations were obtained by the tensile test to compare with the parameter β. The heating time showing a peak in the parameter β was identical to that showing critical change in the tensile strength and elongation, and such peak appeared at the earlier heating time in the higher heating temperature. These results suggest that the ultrasonic nonlinear parameter β can be used for monitoring the variations in elastic properties of aluminum alloys according to the heat treatment.

  12. Facile synthesis of dendritic Cu by electroless reaction of Cu-Al alloys in multiphase solution

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Ying; Liang, Shuhua, E-mail: liangxaut@gmail.com; Yang, Qing; Wang, Xianhui

    2016-11-30

    Highlights: • Nano- or micro-scale fractal dendritic copper (FDC) was synthesized by electroless immersing of Cu-Al alloys in CuCl{sub 2} + HCl. • FDC size increases with the increase of Al content in Cu-Al alloys immersed in CuCl{sub 2} + HCl solution. • Nanoscale Cu{sub 2}O was found at the edge of FDC. Nanoporous copper (NPC) can also be obtained by using Cu{sub 17}Al{sub 83} alloy. • The potential difference between CuAl{sub 2} and α-Al phase and the replacement reaction in multiphase solution are key factors. - Abstract: Two-dimensional nano- or micro-scale fractal dendritic coppers (FDCs) were synthesized by electroless immersing of Cu-Al alloys in hydrochloric acid solution containing copper chloride without any assistance of template or surfactant. The FDC size increases with the increase of Al content in Cu-Al alloys immersed in CuCl{sub 2} + HCl solution. Compared to Cu{sub 40}Al{sub 60} and Cu{sub 45}Al{sub 55} alloys, the FDC shows hierarchical distribution and homogeneous structures using Cu{sub 17}Al{sub 83} alloy as the starting alloy. The growth direction of the FDC is <110>, and all angles between the trunks and branches are 60°. Nanoscale Cu{sub 2}O was found at the edge of FDC. Interestingly, nanoporous copper (NPC) can also be obtained through Cu{sub 17}Al{sub 83} alloy. Studies showed that the formation of FDC depended on two key factors: the potential difference between CuAl{sub 2} intermetallic and α-Al phase of dual-phase Cu-Al alloys; a replacement reaction that usually occurs in multiphase solution. The electrochemical experiment further proved that the multi-branch dendritic structure is very beneficial to the proton transfer in the process of catalyzing methanol.

  13. Reduction in secondary dendrite arm spacing in cast eutectic Al-Si piston alloys by cerium addition

    Science.gov (United States)

    Ahmad, R.; Asmael, M. B. A.; Shahizan, N. R.; Gandouz, S.

    2017-01-01

    The effects of Ce on the secondary dendrite arm spacing (SDAS) and mechanical behavior of Al-Si-Cu-Mg alloys were investigated. The reduction of SDAS at different Ce concentrations was evaluated in a directional solidification experiment via computer-aided cooling curve thermal analysis (CA‒CCTA). The results showed that 0.1wt%-1.0wt% Ce addition resulted in a rapid solidification time, Δ t s, and low solidification temperature, Δ T S, whereas 0.1wt% Ce resulted in a fast solidification time, Δ t a-Al, of the α-Al phase. Furthermore, Ce addition refined the SDAS, which was reduced to approximately 36%. The mechanical properties of the alloys with and without Ce were investigated using tensile and hardness tests. The quality index ( Q) and ultimate tensile strength of (UTS) Al-Si-Cu-Mg alloys significantly improved with the addition of 0.1wt% Ce. Moreover, the base alloy hardness was improved with increasing Ce concentration.

  14. a Calorimetric Study of the Precipitation Hardening Mechanisms in AN Al-Cu-Mg-Si Alloy

    Science.gov (United States)

    Hayoune, Abdelali

    2013-08-01

    The precipitation phenomena and the related hardening in an Al-Cu-Mg-Si alloy were studied by calorimetry, X-ray diffraction analysis and microhardness measurements. The main calorimetric peaks were identified to be due to β‧‧, θ‧ and Q‧ phases precipitation. The hardening during aging at room temperature and 160°C, was respectively, explained by atomic clusters and GP zones formation and by GP zones and β‧‧/θ‧ phases coprecipitation. Although the mechanical properties variation during aging at 200°C is simple, the corresponding microstructural evolution is complex: on the basis of the DSC results, the increasing of microhardness values, is mainly due to the coprecipitation of GP zones and β‧‧/θ‧ phases, however, the maximum hardening is explained by the coexistence of β‧‧/θ‧ and θ‧‧ phases. Another important conclusion is that during aging at 160°C and 200°C, the θ‧ phase is essentially developed from GP zones.

  15. Stress evolution during and after sputter deposition of thin Cu Al alloy films

    Science.gov (United States)

    Pletea, M.; Wendrock, H.; Kaltofen, R.; Schmidt, O. G.; Koch, R.

    2008-06-01

    The stress evolution during and after sputter deposition of thin Cu-Al alloy films containing 1 and 2 at.% Al onto oxidized Si(100) substrates has been studied up to thicknesses of 300 nm by means of in situ substrate curvature measurements. In order to correlate stress and morphology, the microstructure was investigated by focused ion beam microscopy, scanning electron microscopy, and atomic force microscopy. The evolution of the stress and microstructure of the Cu-Al alloy films is similar to that for sputtered pure Cu films. Film growth proceeds in the Volmer-Weber mode, typical for high mobility metals. It is characterized by nucleation, island, percolation, and channel stages before the films become continuous, as well as lateral grain growth in the compact films. With increasing Al content the overall atom mobility and, thus, the average grain size of the alloy films are reduced. Increase of the sputter pressure from 0.5 to 2 Pa leads to films with larger grain size, rougher surface morphology and higher electrical resistivity.

  16. Nanocrystallization in Cu-Zr-Al-Sm Bulk Metallic Glasses

    Science.gov (United States)

    Sikan, Fatih; Yasar, Bengisu; Kalay, Ilkay

    2018-04-01

    The effect of rare-earth element (Sm) microalloying on the thermal stability and crystallization kinetics of melt-spun ribbons and suction-cast rods of Zr48Cu38.4Al9.6Sm4 alloy were investigated using differential scanning calorimetry (DSC), X-ray diffraction (XRD), transmission electron microscopy (TEM), and atom probe tomography (APT). The XRD results of constant heating rate annealing indicated that amorphous Zr48Cu38.4Al9.6Sm4 melt-spun ribbons devitrifies into Cu2Sm at 673 K (400 °C). The sequence continues with the precipitation of Cu10Zr7 and then these two phases coexist. XRD and TEM studies on 1 mm diameter as suction-cast rods indicated the precipitation of 30-nm-mean size Cu2Sm crystals during solidification. TEM investigation of the isothermal crystallization sequence of melt-spun ribbons and 1-mm-diameter suction-cast rods revealed the precipitation of Cu2Sm nanocrystals at the onset of crystallization and the restriction of the growth of these nanocrystals up to 10 nm diameter with further annealing. APT analysis of 1-mm-diameter suction-cast rods showed that the limited growth of Cu2Sm nanocrystals is due to sluggish diffusion of Sm and Al-Zr pile up at the interface.

  17. Centrifugally cast Zn-27Al-xMg-ySi alloys and their in situ (Mg2Si + Si)/ZA27 composites

    International Nuclear Information System (INIS)

    Wang Qudong; Chen Yongjun; Chen Wenzhou; Wei Yinhong; Zhai Chunquan; Ding Wenjiang

    2005-01-01

    Effects of composition, mold temperature, rotating rate and modification on microstructure of centrifugally cast Zn-27Al-xMg-ySi alloys have been investigated. In situ composites of Zn-27Al-6.3Mg-3.7Si and Zn-27Al-9.8Mg-5.2Si alloys were fabricated by centrifugal casting using heated permanent mold. These composites consist of three layers: inner layer segregates lots of blocky primary Mg 2 Si and a litter blocky primary Si, middle layer contains without primary Mg 2 Si and primary Si, outer layer contains primary Mg 2 Si and primary Si. The position, quantity and distribution of primary Mg 2 Si and primary Si in the composites are determined jointly by alloy composition, solidification velocity under the effect of centrifugal force and their floating velocity inward. Na salt modifier can refine grain and primary Mg 2 Si and make primary Mg 2 Si distribute more evenly and make primary Si nodular. For centrifugally cast Zn-27Al-3.2Mg-1.8Si alloy, the microstructures of inner layer, middle layer and outer layer are almost similar, single layer materials without primary Mg 2 Si and primary Si are obtained, and their grain sizes increased with the mold temperature increasing

  18. Sintered powder cores of high Bs and low coreloss Fe84.3Si4B8P3Cu0.7 nano-crystalline alloy

    Directory of Open Access Journals (Sweden)

    Yan Zhang

    2013-06-01

    Full Text Available Nano-crystalline Fe-rich Fe84.3Si4B8P3Cu0.7 alloy ribbon with saturation magnetic flux density (Bs close to Si-steel exhibits much lower core loss (Wt than Si-Steels. Low glass forming ability of this alloy limits fabrication of magnetic cores only to stack/wound types. Here, we report on fabrication, structural, thermal and magnetic properties of bulk Fe84.3Si4B8P3Cu0.7 cores. Partially crystallized ribbons (obtained after salt-bath annealing treatment were crushed into powdered form (by ball milling, and were compacted to high-density (∼88% bulk cores by spark plasma sintering (SPS. Nano-crystalline structure (consisting of α-Fe grain in remaining amorphous matrix similar to wound ribbon cores is preserved in the compacted cores. At 50 Hz, cores sintered at Ts = 680 K show Wt 1 kHz. A trade-off between porosity and electrical resistivity is necessary to get low Wt at higher f. In the f range of ∼1 to 100 kHz, we have shown that the cores mixed with SiO2 exhibit much lower Wt than Fe-powder cores, non-oriented Si-steel sheets and commercially available sintered cores. We believe our core material is very promising to make power electronics/electrical devices much more energy-efficient.

  19. Low-temperature amorphous boron nitride on Si0.7Ge0.3(001), Cu, and HOPG from sequential exposures of N2H4 and BCl3

    Science.gov (United States)

    Wolf, Steven; Edmonds, Mary; Sardashti, Kasra; Clemons, Max; Park, Jun Hong; Yoshida, Naomi; Dong, Lin; Nemani, Srinivas; Yieh, Ellie; Holmes, Russell; Alvarez, Daniel; Kummel, Andrew C.

    2018-05-01

    Low-temperature sequential exposures of N2H4 and BCl3 have been performed on Si0.3Ge0.7(001), Cu, and HOPG surfaces at 350 °C. A novel BN ALD process has been achieved on Si0.3Ge0.7(001) with 60 cycles of BN ALD producing a uniform, pinhole-free thin film with low contamination, as characterized with XPS and AFM. On Cu and Si0.3Ge0.7(001), XPS spectra indicated a near stoichiometric BN film. While AFM imaging indicated the deposition on Cu yielded nanometer-scale etching, conformal deposition was observed on Si0.3Ge0.7(001). The BN ALD also nucleated on inert HOPG via step edges. In situ STM imaging showed that cyclic exposures at 350 °C were able to decorate step edges with features ∼2 nm tall and ∼200 nm wide, indicating the propensity for BN to grow in the planar direction. The N2H4 and BCl3 ALD allows for the deposition of low oxygen, low carbon films, but to avoid etching, the growth should be nucleated by N2H4, since exposure to BCl3 can result in the formation of volatile Cl-containing surface species on many substrates. Therefore, the formation of a stable surface nitride prior to BCl3 exposure is necessary to prevent formation and desorption of volatile species from the substrate.

  20. Crystallization and electrical resistivity of Cu2O and CuO obtained by thermal oxidation of Cu thin films on SiO2/Si substrates

    International Nuclear Information System (INIS)

    De Los Santos Valladares, L.; Salinas, D. Hurtado; Dominguez, A. Bustamante; Najarro, D. Acosta; Khondaker, S.I.; Mitrelias, T.; Barnes, C.H.W.; Aguiar, J. Albino; Majima, Y.

    2012-01-01

    In this work, we study the crystallization and electrical resistivity of the formed oxides in a Cu/SiO 2 /Si thin film after thermal oxidation by ex-situ annealing at different temperatures up to 1000 °C. Upon increasing the annealing temperature, from the X ray diffractogram the phase evolution CuCu + Cu 2 O → Cu 2 O → Cu 2 O + CuO → CuO was detected. Pure Cu 2 O films are obtained at 200 °C, whereas uniform CuO films without structural surface defects such as terraces, kinks, porosity or cracks are obtained in the temperature range 300–550 °C. In both oxides, crystallization improves with annealing temperature. A resistivity phase diagram, which is obtained from the current–voltage response, is presented here. The resistivity was expected to increase linearly as a function of the annealing temperature due to evolution of oxides. However, anomalous decreases are observed at different temperatures ranges, this may be related to the improvement of the crystallization and crystallite size when the temperature increases. - Highlights: ► The crystallization and electrical resistivity of oxides in a Cu films are studied. ► In annealing Cu films, the phase evolution Cu + Cu 2 O → Cu 2 O → Cu 2 O + CuO → CuO occurs. ► A resistivity phase diagram, obtained from the current–voltage response, is presented. ► Some decreases in the resistivity may be related to the crystallization.

  1. Hot Deformation Behavior of SiCP/A1-Cu Composite

    Directory of Open Access Journals (Sweden)

    CHENG Ming-yang

    2017-02-01

    Full Text Available Using the Gleeble-1500D simulator, the high temperature plastic deformation behavior of SiCp/Al-Cu composite were investigated at 350-500℃ with the strain rate of 0.01-10s-1. The true stress-strain curves were obtained in the tests. Constitutive equation and processing map were established. The results show that the softening mechanism of dynamic recrystallization is a feature of high-temperature flow stress-strain curves of SiCp/A1-Cu composite, and the peak stress increases with the decrease of deformation temperature or the increase of strain rate.The flow stress behavior of the composite during hot compression deformation can be represented by a Zener-Hollomon parameter in the hyperbolic sine form. Its activation energy for hot deformation Q is 320.79kJ/mol. The stable regions and the instability regions in the processing map were identified and the microstructures in different regions of processing map were studied.There are particle breakage and void in the instability regions.

  2. Electron irradiation effect on short-range ordering in Cu-Al and Ag-Al alloys

    International Nuclear Information System (INIS)

    Kulish, N.P.; Mel'nikova, N.A.; Petrenko, P.V.; Ryabishchuk, A.L.; Tatarov, A.A.

    1990-01-01

    Method of X-ray diffuse scattering is used to study short-range order variation in Cu-Al and Ag-Al alloys under radiation effect and the following heat treatment. Irradiation was carried out at -40 deg C by 1.6 MeV electrons, fluence of 5x10 7 cm -2 and 0.5 MeV gamma-rays, the dose being 10 7 pH

  3. Características de vigas laminadas coladas confeccionadas com madeira de teca (Tectona grandis

    Directory of Open Access Journals (Sweden)

    Setsuo Iwakiri

    Full Text Available O objetivo desta pesquisa foi avaliar a influência do adesivo, das gramaturas e dos tempos de prensagem nas propriedades mecânicas de vigas laminadas coladas, confeccionadas com madeira de teca (Tectona grandis. As vigas foram produzidas com cinco lamelas, sendo duas da classe de módulo de elasticidade dinâmico, classe 1 - MOEd C1 nas faces, e três da classe 2 - MOEd C2 no miolo. Para a colagem, utilizou-se o adesivo à base de resorcina-fenol-formaldeído (RFF, com gramaturas de 350 e 450 g.m- 2, e tempos de prensagem de 5 e 8 horas. Para o adesivo à base de emulsão polimérica de isocianato (EPI, a colagem foi realizada com gramaturas de 180 e 220 g.m- 2, e tempos de prensagem de 3 e 4 horas. Os resultados das propriedades mecânicas das vigas indicaram que não houve uma relação bem definida dos efeitos das variáveis de estudo nas propriedades de flexão estática. As vigas coladas com o adesivo RFF tiveram maior resistência da linha de cola em comparação às vigas coladas com o adesivo EPI.

  4. 27Al, 63Cu NMR spectroscopy and electrical transport in Heusler Cu-Mn-Al alloy powders

    Science.gov (United States)

    Nadutov, V. M.; Perekos, A. O.; Kokorin, V. V.; Trachevskii, V. V.; Konoplyuk, S. M.; Vashchuk, D. L.

    2018-02-01

    The ultrafine powder of the Heusler Cu-13,1Mn-12,6Al (wt.%) alloy produced by electrical spark dispersion (ESD) in ethanol and the pellets prepared by pressing of the powders and aged in various gas environment (air, Ar, vacuum) were studied by XRD, nuclear magnetic resonance, magnetic and electric transport methods. The constituent phases were identified as b.c.c. α-Cu-Mn-Al, f.c.c. γ-Cu-Mn-Al, Cu2MnAl, and oxides. The sizes of the coherently scattering domains (CSD) and the saturation magnetizations were in the range of 4-90 nm and 0-1.5 Am2/kg, respectively. 27Al and 63Cu NMR spectra of the powders and pellets have shown hyperfine structure caused by contributions from atomic nuclei of the constituent phases. The aging of pellets in different gas environments had effect on their phase composition but no effect on dispersion of the phases. In contrast to the as-cast alloy, electrical resistance of the pellets evidenced semiconducting behavior at elevated temperatures due to the presence of metal oxides formed on the surfaces of nanoparticles.

  5. RF and microwave noise suppression in a transmission line using Fe-Si-Al/Ni-Zn magnetic composite films

    International Nuclear Information System (INIS)

    Lee, J. W.; Hong, Y. K.; Kim, K.; Joo, J.; Yoon, Y. W.; Kim, S. W.; Kim, Y. B.; Kim, K. Y.

    2006-01-01

    Radio-frequency (RF) and microwave noise suppression by using magnetic composite films on a microstrip line (MSL) was studied in the frequency range from 50 MHz to 13.5 GHz. The MSL was composed of a Cu transmission line, dielectric materials, and a Cu substrate. The Fe-Si-Al/Ni-Zn magnetic composite films were placed on the MSL, and the reflection and the transmission characteristics were investigated. We observed that RF and microwave noise suppression caused by the Fe-Si-Al/Ni-Zn magnetic composite films varied with the concentration ratio of the sendust (Fe-Si-Al) and the Ni-Zn ferrite. The frequency dependence of the power loss due to the composite films on the MSL was measured and the power loss increased at higher frequencies with increasing concentration of the sendust in the composites. The electromagnetic interference shielding efficiencies of the magnetic composite films in the far-field region are also discussed.

  6. CuGaTe2-CuAlTe2 system

    International Nuclear Information System (INIS)

    Bodnar', I.V.

    2003-01-01

    The results of studies on the chemical interaction in the CuGaTe 2 -CuAlTe 2 as well as on the thermal and optical properties of the formed solid solutions are presented. It is shown, that continuous number of solid solutions are formed in the CuGaTe 2 -CuAlTe 2 system, which crystallize in the chalcopyrite structure. The diagram of state of this system is plotted. The thermal expansion of these materials is studied through the dilatometric method. The linear dependence of the thermal expansion coefficient on the composition is established. The concentration dependences of the forbidden zone width diverge from the linearity [ru

  7. Quantitative TEM study of the precipitation microstructure in aluminium alloy Al(MgSiCu) 6056 T6

    International Nuclear Information System (INIS)

    Delmas, F.; Casanove, M.J.; Lours, P.; Couret, A.; Coujou, A.

    2004-01-01

    The precipitate microstructure in the last-generation aluminium alloy 6056 T6 [AlMgSiCu] is investigated using three complementary techniques of transmission electron microscopy (TEM) with a special focus on the density and volume fraction of strengthening particles. High-resolution TEM allows the identification of the precipitates and the measurement of the precipitate sizes to be performed. Conventional TEM is used to evaluate the number of precipitates in the investigated area as well as their distribution in the matrix. In situ TEM straining, via the analysis of the dislocation slip traces, permits to determine precisely the thickness and the volume of the foil in the region where the precipitates are analysed. Taking into account the shape and the dimensions of precipitates with respect to the foil thickness, a novel methodology for measuring the volume density and the volume fraction of precipitates is proposed

  8. Electroluminescence of erbium in Al/α-Si:H(Er)/p-c-Si/Al structure

    International Nuclear Information System (INIS)

    Kon'kov, I.O.; Kuznetsov, A.N.; Pak, P.E.; Terukov, E.I.; Granitsyna, L.S.

    2001-01-01

    It is informed for the first time on the observation of the erbium intensive electroluminescence from the amorphous hydrated silicon layer by application of the Al/α-Si:H(Er)/p-c-Si/Al structure in the direct shift mode. The above structure is the n-p-heterostructure with the barrier values of 0.3-0.4 eV for the electrons and 0.9-1.1 eV for the holes. The electroluminescence efficiency is evaluated at the level ∼ 2 x 10 -5 . The electroluminescence effect in the Al/α-Si:H(Er)/p-c-Si/Al structure is connected with the hole tunneling from the crystal silicon by the amorphous silicon localized states with the subsequent release into the valent zone [ru

  9. Electron-beam-induced structure transformation of the quasicrystalline phases of the Al 62Cu 20Co 15Si 3 alloy

    Science.gov (United States)

    Reyes-Gasga, J.; R. Garcia, G.; Jose-Yacaman, M.

    1995-02-01

    Some details on the phase transformation experienced by the quasicrystalline phases of the Al 62Cu 20Co 15Si 3 alloy under a 400 kV electron beam are given. The transition is observed in situ with a high resolution electron microscope and recorded on video tape. The results show that the electron beam radiation produces a sequence of changes similar to the ones observed in an ion-beam-induced amorphization process. Considering electron radiation damage analysis, the results agree well with the "flip-flop" model [Coddens, Bellisent, Calvayrac and Ambroise (1991) Europhys. Lett.16, 271] where the transition from a quasicrystalline phase to a crystalline phase is produced by atomic displacements but not in a cascade way.

  10. Soldadura de aleaciones de aluminio con láseres de Nd:YAG de alta potencia

    Directory of Open Access Journals (Sweden)

    García Orza, J. A.

    1998-04-01

    Full Text Available Aluminium alloys have good mechanical properties (high strength-to-weight ratio, corrosion resistance and good workability. Their applications are growing up, specially in the transportation industry. Weldability is however poorer than in other materials; recent advances in high power YAG lasers are the key to obtain good appearance welds and higher penetration, at industrial production rates. Results of the combination of high power YAG beams with small fiber diameters and specific filler wires are presented. It is also characterized the airborne particulated material, by-product of the laser process: emission rates, size distribution and chemical composition are given for several aluminium alloys.

    El uso del Al y sus aleaciones es creciente en la fabricación de vehículos de transporte. Su soldabilidad es menor que la de otros materiales y las aleaciones presentan cierta disminución de propiedades por pérdida de aleantes y/o de su tratamiento térmico. Se revisa brevemente el uso de láseres de Nd:YAG de potencia en soldeo de aleaciones de aluminio y se presentan resultados de la combinación de haces de potencia guiados por fibras de pequeño diámetro, con focos ligeramente superpuestos en la pieza. Finalmente, se caracterizan los humos producidos en la soldadura con láser continuo de 2 kW.

  11. Hydrodeoxygenation of furfuryl alcohol over Cu/MgAl and Cu/ZnAl catalysts derived from hydrotalcite-like precursors

    Directory of Open Access Journals (Sweden)

    Natalia Andrea Pino

    2017-01-01

    Full Text Available The aqueous phase hydrodeoxygenation (HDO of furfuryl alcohol over Cu/MgAl and Cu/ZnAl catalysts with different Mg/Al and Zn/Al molar ratios, were investigated. Mg-Al and Zn-Al mixed oxides derived from hydrotalcites precursors were used as supports, which were impregnated with an aqueous solution of copper nitrate by incipient wetness impregnation. The HDO reaction was carried out in a typical batch reactor at 5 MPa of H2 and 200 °C for 4 h. Among the catalysts studied, the Cu/MgAl-0.5 catalyst exhibited the higher furfuryl alcohol conversion (86% and yield of cyclopentanol (35%, which is the reaction product with the highest hydrogen-carbon (H/C ratio. With the Cu/MgAl-3 catalyst a high cyclopentanone yield (67% was achieved. The results obtained, showed that copper supported on mixed oxides catalysts derived from hydrotalcite precursors are a promising alternative to improve the bio-oil quality.

  12. Zr-(Cu,Ag)-Al bulk metallic glasses

    International Nuclear Information System (INIS)

    Jiang, Q.K.; Wang, X.D.; Nie, X.P.; Zhang, G.Q.; Ma, H.; Fecht, H.-J.; Bendnarcik, J.; Franz, H.; Liu, Y.G.; Cao, Q.P.; Jiang, J.Z.

    2008-01-01

    In this paper, we report the formation of a series Zr-(Cu,Ag)-Al bulk metallic glasses (BMGs) with diameters at least 20 mm and demonstrate the formation of about 25 g amorphous metallic ingots in a wide Zr-(Cu,Ag)-Al composition range using a conventional arc-melting machine. The origin of high glass-forming ability (GFA) of the Zr-(Cu,Ag)-Al alloy system has been investigated from the structural, thermodynamic and kinetic points of view. The high GFA of the Zr-(Cu,Ag)-Al system is attributed to denser local atomic packing and the smaller difference in Gibbs free energy between amorphous and crystalline phases. The thermal, mechanical and corrosion properties, as well as elastic constants for the newly developed Zr-(Cu,Ag)-Al BMGs, are also presented. These newly developed Ni-free Zr-(Cu,Ag)-Al BMGs exhibit excellent combined properties: strong GFA, high strength, high compressive plasticity, cheap and non-toxic raw materials and biocompatible property, as compared with other BMGs, leading to their potential industrial applications

  13. Low-Temperature Catalytic Performance of Ni-Cu/Al2O3 Catalysts for Gasoline Reforming to Produce Hydrogen Applied in Spark Ignition Engines

    Directory of Open Access Journals (Sweden)

    Le Anh Tuan

    2016-03-01

    Full Text Available The performance of Ni-Cu/Al2O3 catalysts for steam reforming (SR of gasoline to produce a hydrogen-rich gas mixture applied in a spark ignition (SI engine was investigated at relatively low temperature. The structural and morphological features and catalysis activity were observed by X-ray diffractometry (XRD, scanning electron microscopy (SEM, and temperature programmed reduction (TPR. The results showed that the addition of copper improved the dispersion of nickel and therefore facilitated the reduction of Ni at low temperature. The highest hydrogen selectivity of 70.6% is observed over the Ni-Cu/Al2O3 catalysts at a steam/carbon ratio of 0.9. With Cu promotion, a gasoline conversion of 42.6% can be achieved at 550 °C, while with both Mo and Ce promotion, the gasoline conversions were 31.7% and 28.3%, respectively, higher than with the conventional Ni catalyst. On the other hand, initial durability testing showed that the conversion of gasoline over Ni-Cu/Al2O3 catalysts slightly decreased after 30 h reaction time.

  14. Cooperative effects in CeCu2Si2

    International Nuclear Information System (INIS)

    Lang, M.; Modler, R.; Ahlheim, U.; Helfrich, R.; Reinders, P.H.P.; Steglich, F.; Assmus, W.; Sun, W.; Bruls, G.; Weber, D.; Luethi, B.

    1991-01-01

    Heavy-fermion superconductivity and other cooperative effects have been explored by thermal expansion, specific heat and ultrasound measurements on CeCu 2 Si 2 single crystals. Crystals annealed under Cu atmosphere show sharp superconducting transitions at Tc max =0.63 K. At the same temperature the ''as grown'', i.e., non-bulk-superconducting, crystals reveal a pronounced phase-transition anomaly, presumably of structural origin. This new transition is associated with an expansion of the volume upon cooling and gives rise to magnetic correlations. Our results indicate a complex interplay between lattice instability, magnetic phenomena and superconductivity in CeCu 2 Si 2 . (orig.)

  15. Phase transformations behavior in a Cu-8.0Ni-1.8Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lei, Q. [School of Materials Science and Engineering, Central South University, Changsha, 410083 (China); Li, Z., E-mail: lizhou6931@163.com [School of Materials Science and Engineering, Central South University, Changsha, 410083 (China) and Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha, 410083 (China); Wang, M.P. [School of Materials Science and Engineering, Central South University, Changsha, 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha, 410083 (China); Zhang, L.; Gong, S. [School of Materials Science and Engineering, Central South University, Changsha, 410083 (China); Xiao, Z. [Department of Engineering, University of Liverpool, Liverpool, L693 GH (United Kingdom); Pan, Z.Y. [Hunan Nonferrous Metals Holding Group Co., Ltd., Changsha, 410015 (China)

    2011-02-24

    Research highlights: > High solute concentrations Cu-Ni-Si alloy with super high strength and high conductivity has a good prospect for replacing Cu-Be alloys. At least four different kinds of precipitation products (DO{sub 22} ordered structure, {beta}-Ni{sub 3}Si precipitate, {delta}-Ni{sub 2}Si precipitate and {gamma}-Ni{sub 5}Si{sub 2} precipitate) have been observed in previous investigation. Therefore, the overall phase transformation behavior of Cu-Ni-Si alloy appears to be very complex. And most previous studies on the phase transformation usually investigated the precipitation process at only one temperature or at most a few temperatures, which is far away to establish a time-temperature-transformation (TTT) diagram for Cu-Ni-Si alloy. > The phase transformation behavior of Cu-8.0Ni-1.8Si alloy has been studied systematically at wide temperature range in this paper. The results we have gained are that: after solution treatment, followed by different conditions of isothermal treatment, DO{sub 22} ordering, discontinuous precipitation and continuous precipitation were observed in the alloy; discontinuous precipitates of {beta}-Ni{sub 3}Si phase appeared when the alloy isothermal treated at 550 deg. C for short time, which had not been reported by the previous Cu-Ni-Si system alloy's researchers in their papers; two kinds of precipitates of {beta}-Ni{sub 3}Si and {delta}-Ni{sub 2}Si were determined by the TEM characterization; the orientation relationship between the two kinds of precipitates and Cu-matrix is that: (1 1 0){sub Cu}//(1 1 0){sub {beta}}//(211-bar){sub {delta}}, [112-bar]{sub Cu}//[11-bar 2]{sub {beta}}//[3 2 4]{sub {delta}}; during overaging treatment, Cu-matrix, {beta}-Ni{sub 3}Si, {delta}-Ni{sub 2}Si and {delta}'-Ni{sub 2}Si were distinguished in the samples and the orientation relationship between the precipitates and Cu-matrix can be expressed as that: (0 2 2){sub Cu}//(0 2 2){sub {beta}}//(1 0 0){sub {delta}}, (02-bar 2){sub Cu

  16. Compréhension de la stabilité thermique des alliages d'aluminium Al-Cu-Mg Understanding of the thermal stability of Al-Cu-Mg aluminum alloys

    Directory of Open Access Journals (Sweden)

    Pouget Gaëlle

    2013-11-01

    Full Text Available Les alliages d'aluminium 2xxx (Al-Cu-Mg sont connus pour être performants à chaud et sont par exemple utilisés pour certaines pièces de structure des avions. L'effet de la composition en Cu et Mg sur leur stabilité thermique, ainsi que celui de la précipitation durcissante associée ont été étudiés. Des comportements différents sont observés et trois zones de composition (en poids % identifiées: 3,1–3,7Cu et 1,6–2,0Mg : durcissement par la phase S' (Al2CuMg, limite d'élasticité ∼ 465 MPa à l'état T8 et bonne stabilité thermique jusqu'à 200 ∘C. 4,8–5,4Cu et 0–0,4Mg : durcissement par la phase θ' (Al2Cu, limite d'élasticité ∼ 380 MPa à l'état T8 et bonne stabilité thermique jusqu'à 300 ∘C. 3,7–4,3Cu et 0,9–1,3Mg : durcissement par S'+ θ', limite d'élasticité ∼ 470 MPa à l'état T8 mais stabilité thermique insuffisante à 150 ∘C et au delà; ce vieillissement important est associé à une concentration en Cu en solution solide élevée, ce qui accélère la cinétique de coalescence des précipités. La première zone de composition est donc recommandée pour des applications à température intermédiaire, typiquement 150 ∘C, et la seconde pour des applications à plus haute température, entre 250 et 300 ∘C. La troisième zone est à éviter pour des applications à 150 ∘C et au-delà. 2xxx aluminum alloys (Al-Cu-Mg have a good behaviour at elevated temperature and are used for some aircraft's structural parts. In this study, the effect of Cu and Mg content on the thermal stability and strengthening precipitation has been investigated. Three different behaviours are observed depending on the alloy composition: 3.1–3.7Cu, 1.6–2.0Mg: strengthening by S' (Al2CuMg, yield strength ∼ 465 MPa in T8 temper and good thermal stability up to 200 ∘C. 4.8–5.4Cu, 0–0.4Mg: strengthening by θ' (Al2Cu, yield strength ∼ 380 MPa in T8 and good thermal stability up to

  17. Biomorphous SiSiC/Al-Si ceramic composites manufactured by squeeze casting: microstructure and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Zollfrank, C.; Travitzky, N.; Sieber, H.; Greil, P. [Department of Materials Science, Glass and Ceramics, University of Erlangen-Nuernberg (Germany); Selchert, T. [Advanced Ceramics Group, Technical University of Hamburg-Harburg (Germany)

    2005-08-01

    SiSiC/Al-Si composites were fabricated by pressure-assisted infiltration of an Al-Si alloy into porous biocarbon preforms derived from the rattan palm. Al-Si alloy was found in the pore channels of the biomorphous SiSiC preform, whereas SiC and carbon were present in the struts. The formation of a detrimental Al{sub 4}C{sub 3}-phase was not observed in the composites. A bending strength of 200 MPa was measured. The fractured surfaces showed pull-out of the Al-alloy. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  18. First-principle Calculations of Mechanical Properties of Al2Cu, Al2CuMg and MgZn2 Intermetallics in High Strength Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    LIAO Fei

    2016-12-01

    Full Text Available Structural stabilities, mechanical properties and electronic structures of Al2Cu, Al2CuMg and MgZn2 intermetallics in Al-Zn-Mg-Cu aluminum alloys were determined from the first-principle calculations by VASP based on the density functional theory. The results show that the cohesive energy (Ecoh decreases in the order MgZn2 > Al2CuMg > Al2Cu, whereas the formation enthalpy (ΔH decreases in the order MgZn2 > Al2Cu > Al2CuMg. Al2Cu can act as a strengthening phase for its ductile and high Young's modulus. The Al2CuMg phase exhibits elastic anisotropy and may act as a crack initiation point. MgZn2 has good plasticity and low melting point, which is the main strengthening phase in the Al-Zn-Mg-Cu aluminum alloys. Metallic bonding mode coexists with a fractional ionic interaction in Al2Cu, Al2CuMg and MgZn2, and that improves the structural stability. In order to improve the alloys' performance further, the generation of MgZn2 phase should be promoted by increasing Zn content while Mg and Cu contents are decreased properly.

  19. Electronic and interface state density properties of Cu/n-Si MIS-type diode

    Energy Technology Data Exchange (ETDEWEB)

    Yakuphanoglu, Fahrettin [Physics Department, Firat University, Elazig 23169 (Turkey)]. E-mail: fyhanoglu@firat.edu.tr

    2007-05-01

    Electronic and interface-state density properties of the Cu/n-Si diode were investigated by current-voltage and capacitance-voltage (C-V) analyses. The electronic parameters such as barrier height, ideality factor and series resistance of the diode were determined by performing different plots. The barrier height, ideality factor and series resistance values of the diode were found to be 0.69 eV, 5.31 and 7.63 k{omega}, respectively. The obtained ideality factor confirms that the Cu/n-Si device has a metal-insulator-semiconductor (MIS) configuration. The conductance mechanism of the Cu/n-Si diode is in agreement with typical of hopping conduction in polycrystalline and amorphous materials. The interface state density of the diode was found to vary from 1.45x10{sup 13} (eV{sup -1} cm{sup 2}) at E {sub C}-0.45 eV to 0.88x10{sup 13} (eV{sup -1} cm{sup 2}) at E {sub C}-0.66 eV.

  20. Facile synthesis of dendritic Cu by electroless reaction of Cu-Al alloys in multiphase solution

    Science.gov (United States)

    Wang, Ying; Liang, Shuhua; Yang, Qing; Wang, Xianhui

    2016-11-01

    Two-dimensional nano- or micro-scale fractal dendritic coppers (FDCs) were synthesized by electroless immersing of Cu-Al alloys in hydrochloric acid solution containing copper chloride without any assistance of template or surfactant. The FDC size increases with the increase of Al content in Cu-Al alloys immersed in CuCl2 + HCl solution. Compared to Cu40Al60 and Cu45Al55 alloys, the FDC shows hierarchical distribution and homogeneous structures using Cu17Al83 alloy as the starting alloy. The growth direction of the FDC is , and all angles between the trunks and branches are 60°. Nanoscale Cu2O was found at the edge of FDC. Interestingly, nanoporous copper (NPC) can also be obtained through Cu17Al83 alloy. Studies showed that the formation of FDC depended on two key factors: the potential difference between CuAl2 intermetallic and α-Al phase of dual-phase Cu-Al alloys; a replacement reaction that usually occurs in multiphase solution. The electrochemical experiment further proved that the multi-branch dendritic structure is very beneficial to the proton transfer in the process of catalyzing methanol.

  1. Oxidation behavior of arc evaporated Al-Cr-Si-N thin films

    Energy Technology Data Exchange (ETDEWEB)

    Tritremmel, Christian; Daniel, Rostislav; Mitterer, Christian; Mayrhofer, Paul H.; Lechthaler, Markus; Polcik, Peter [Christian Doppler Laboratory for Advanced Hard Coatings, Department of Physical Metallurgy and Materials Testing, Montanuniversitaet Leoben, Franz-Josef-Strasse 18, A-8700 Leoben (Austria); Christian Doppler Laboratory for Application Oriented Coating Development, Department of Physical Metallurgy and Materials Testing, Montanuniversitaet Leoben, Franz-Josef-Strasse 18, A-8700 Leoben (Austria); OC Oerlikon Balzers AG, Iramali 18, LI-9496 Balzers (Liechtenstein); PLANSEE Composite Materials GmbH, Siebenbuergerstrasse 23, D-86983 Lechbruck am See (Germany)

    2012-11-15

    The impact of Al and Si on the oxidation behavior of Al-Cr-(Si)-N thin films synthesized by arc evaporation of powder metallurgically prepared Al{sub x}Cr{sub 1-x} targets with x = Al/(Al + Cr) of 0.5, 0.6, and 0.7 and (Al{sub 0.5}Cr{sub 0.5}){sub 1-z}Si{sub z} targets with Si contents of z = 0.05, 0.1, and 0.2 in N{sub 2} atmosphere was studied in detail by means of differential scanning calorimetry, thermogravimetric analysis (TGA), x-ray diffraction, and Raman spectroscopy. Dynamical measurements in synthetic air (up to 1440 Degree-Sign C) revealed the highest onset temperature of pronounced oxidation for nitride coatings prepared from the Al{sub 0.4}Cr{sub 0.4}Si{sub 0.2} target. Isothermal TGA at 1100, 1200, 1250, and 1300 Degree-Sign C highlight the pronounced improvement of the oxidation resistance of Al{sub x}Cr{sub 1-x}N coatings by the addition of Si. The results show that Si promotes the formation of a dense coating morphology as well as a dense oxide scale when exposed to air.

  2. Phase equilibria and crystalline structure of compounds in the Lu-Al and Lu-Cu-Al systems

    International Nuclear Information System (INIS)

    Kuz'ma, Yu.B.; Stel'makhovich, B.M.; Galamushka, L.I.

    1992-01-01

    Phase equilibria and crystal structure of compounds in Lu-Al and Lu-Cu-Al systems were studied. Existence of Lu 2 Al compound having the structure of the PbCl 2 type is ascertained. Diagram of phase equilibria of Lu-Cu-Al system at 870 K is plotted. Compounds Lu 2 (Cu,Al) 17 (the Th 2 Zn 17 type structure), Lu(Cu,Al) 5 (CaCu 5 type structure), Lu 6 (Cu,Al) 23 (Th 6 Mn 23 type structure) and ∼ LuCuAl 2 have been prepared for the first time. Investigation of component interaction in Lu-Cu-Al system shows that the system is similar to previously studied systems Dy-Cu-Al and Er-Cu-Al. The main difference consists in the absence of LuCuAl 3 compound with rhombic structure of the CeNi 2+x Sb 2-x type in the system investigated

  3. In vitro bioactivity, tribological property, and antibacterial ability of Ca-Si-based coatings doped with cu particles in-situ fabricated by laser cladding

    Science.gov (United States)

    Hou, Baoping; Yang, Zhao; Yang, Yuling; Zhang, Erlin; Qin, Gaowu

    2018-03-01

    The present study aimed to in-situ fabricate Ca-Si-based coatings doped with copper particles (Cu-CS coatings) to enhance in vitro bioactivity, tribological property, and antibacterial ability of Ti-6Al-4V alloy. The effects of copper addition on the multiple properties were evaluated. Our results showed that Ca2SiO4, CaTiO3, and Cu2O were in-situ fabricated after laser processing. The Cu-CS coatings exhibited an excellent wear resistance and enhanced wettability. Regarding the in vitro bioactivity, after soaking in simulated body fluid, Cu-CS coatings developed an apatite surface layer that was reduced in the coatings with higher weight percent Cu addition. The Cu-CS coatings enhanced the inhibitory action against E. coli strains, especially for the coating with a higher concentration of Cu in it. Hence, the synthesized Cu-CS coatings present excellent tribological properties, enhanced bioactivity, and antibacterial property, and, therefore, would be used to modify the surface properties of Ti-6Al-4V implants for bone tissue engineering applications.

  4. Fabrication and structure of bulk nanocrystalline Al-Si-Ni-mishmetal alloys

    International Nuclear Information System (INIS)

    Latuch, Jerzy; Cieslak, Grzegorz; Kulik, Tadeusz

    2007-01-01

    Al-based alloys of structure consisting of nanosized Al crystals, embedded in an amorphous matrix, are interesting for their excellent mechanical properties, exceeding those of the commercial crystalline Al-based alloys. Recently discovered nanocrystalline Al alloys containing silicon (Si), rare earth metal (RE) and late transition metal (Ni), combine high tensile strength and good wear resistance. The aim of this work was to manufacture bulk nanocrystalline alloys from Al-Si-Ni-mishmetal (Mm) system. Bulk nanostructured Al 91-x Si x Ni 7 Mm 2 (x = 10, 11.6, 13 at.%) alloys were produced by ball milling of nanocrystalline ribbons followed by high pressure hot isostating compaction

  5. Computer aided cooling curve analysis for Al-5Si and Al-11Si alloys ...

    African Journals Online (AJOL)

    The effect of grain refiner, modifier, and combination of grain refiner cum modifier was studied on Al-5Si and Al-11Si alloys using computer aided cooling curve analysis. For combined grain refinement and modification effect, Al-Ti-B-Sr single master alloy was developed that acted as both grain refiner and modifier.

  6. Influence of Material Coating on the Heat Transfer in a Layered Cu-SiC-Cu Systems

    Directory of Open Access Journals (Sweden)

    Strojny-Nędza A.

    2017-06-01

    Full Text Available This paper describes the process of obtaining Cu-SiC-Cu systems by way of spark plasma sintering. A monocrystalline form of silicon carbide (6H-SiC type was applied in the experiment. Additionally, silicon carbide samples were covered with a layer of tungsten and molybdenum using chemical vapour deposition (CVD technique. Microstructural examinations and thermal properties measurements were performed. A special attention was put to the metal-ceramic interface. During annealing at a high temperature, copper reacts with silicon carbide. To prevent the decomposition of silicon carbide two types of coating (tungsten and molybdenum were applied. The effect of covering SiC with the aforementioned elements on the composite’s thermal conductivity was analyzed. Results were compared with the numerical modelling of heat transfer in Cu-SiC-Cu systems. Certain possible reasons behind differences in measurements and modelling results were discussed.

  7. Producing a particle-reinforced AlCuMgMn alloy by means of mechanical alloying; Herstellung einer partikelverstaerkten AlCuMgMn-Legierung durch mechanisches Legieren

    Energy Technology Data Exchange (ETDEWEB)

    Nestler, D.; Wielage, B. [TU Chemnitz, Institut fuer Werkstoffwissenschaft und Werkstofftechnik (Germany); Siebeck, S.

    2012-07-15

    High-energy ball milling (HEM) with subsequent consolidation is a suitable method to produce particle-reinforced aluminium materials. The task of HEM is to distribute the reinforcement particles as homogeneously as possible. A further application of HEM is mechanical alloying (MA). This paper deals with the combination of both applications. Pure metallic powders (Al, Cu, Mg, Mn) were milled together with SiC particles up to 10 h. The composition of the metallic powder corresponds to that of the alloy AA2017 (3.9% Cu, 0.7% Mg, 0.6% Mn). In previous experiments [1], this alloy was used in the form of atomized powder. The changes in microstructure during the formation of the composite powder have been studied by light microscopy, SEM, EDXS and XRD. The results show that the production of composite powders in a single step is possible. This not only allows the economical production of such powders, but also facilitates the use of alloy compositions that are not producible via the melting route, or only producible with difficulty via the melting route. It's possible to produce tailor-made-alloys. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  8. Thermoluminescence properties of Eu-doped and Eu/Dy-codoped Sr2 Al2 SiO7 phosphors.

    Science.gov (United States)

    Jadhaw, Akhilesh; Sonwane, Vivek D; Gour, Anubha S; Jha, Piyush

    2017-11-01

    We report the thermoluminescence properties of Sr 1.96 Al 2 SiO 7 :Eu 0.04 and Sr 1.92 Al 2 SiO 7 :Eu 0.04 Dy 0.04 phosphors. These phosphors were prepared by a high-temperature solid-state reaction method. The prepared phosphors were characterized by X-ray diffraction. A 254 nm source was used for ultraviolet (UV) irradiation and a 60 Co source was used for γ-irradiation. The effect of heating rate and UV-exposure were examined. The thermoluminescence temperature shifts to higher values with increasing heating rate and thermoluminescence intensity increases with increasing UV exposure time. The trapping parameters such as activation energy (E), order of kinetics and frequency factor (s) were calculated by peak shape method. The effect of γ- and UV-irradiation on thermoluminescence studies was also examined. Copyright © 2017 John Wiley & Sons, Ltd.

  9. Description of hypo eutectic Al-Si-Cu alloys based on their known chemical compositions

    International Nuclear Information System (INIS)

    Djurdjevic, M. B.; Vicario, I.

    2013-01-01

    The modeling of casting processes has remained a topic of active interest for several decades, and the availability of numerous software packages on the market is a good indication of the interest that the casting industry has in this field. Most of the data used in these software packages are directly read or estimated from the binary or multi-component phase diagrams. Unfortunately, except for binary diagrams, many of ternary or higher order phase diagrams are still not accurate enough. Having in mind that most of the aluminum binary systems are very well established, it has been tried to transfer multi-component system into one well known Al-Xi pseudo binary system (in this case the Al-Si phase diagram was chosen as a reference system). The new Silicon Equivalency (SiEQ) algorithm expresses the amounts of major and minor alloying elements in the aluminum melts through an equivalent amount of silicon. Such a system could be used to calculate several thermo-physical and solidification characteristics of multi component as cast aluminum alloys. This provides to the model the capacity to predict the solidification characteristics of cast parts, where cooling rates are slow and the solidification process has to be known in great detail in order to avoid quality problems in the casting. This work demonstrates how the SiEQ algorithm can be used to calculate the characteristic solidification temperatures of the multicomponent Al-Si alloys as well as their latent heats and growth restriction factor. Statistical analysis of the results obtained for a wide range of alloy chemical compositions shows a very good correlation with the experimental data and the SiEQ calculations. The same mathematical approach might be applied for other metallic systems such as iron and magnesium, using carbon equivalency for ferrous systems and aluminum equivalency for magnesium multi-component alloys. (Author)

  10. Metallurgical Parameters Controlling the Eutectic Silicon Charateristics in Be-Treated Al-Si-Mg Alloys.

    Science.gov (United States)

    Ibrahim, Mohamed F; Elgallad, Emad M; Valtierra, Salvador; Doty, Herbert W; Samuel, Fawzy H

    2016-01-27

    The present work was carried out on Al-7%Si-0.4%Mg-X alloy (where X = Mg, Fe, Sr or Be), where the effect of solidification rate on the eutectic silicon characteristics was investigated. Two solidification rates corresponding to dendrite arm spacings (DAS) of 24 and 65 μm were employed. Samples with 24 μm DAS were solution heat-treated at 540 °C for 5 and 12 h prior to quenching in warm water at 65 °C. Eutectic Si particle charateristics were measured using an image analyzer. The results show that the addition of 0.05% Be leads to partial modification of the Si particles. Full modification was only obtained when Sr was added in an amount of 150-200 ppm, depending on the applied solidification rate. Increasing the amount of Mg to 0.8% in Sr-modified alloys leads to a reduction in the effectiveness of Sr as the main modifier. Similar observations were made when the Fe content was increased in Be-treated alloys due to the Be-Fe interaction. Over-modification results in the precipitation of hard Sr-rich particles, mainly Al₄SrSi₂, whereas overheating causes incipient melting of the Al-Cu eutectic and hence the surrounding matrix. Both factors lead to a deterioration in the alloy mechanical properties. Furthermore, the presence of long, acicular Si particles accelerates the occurrence of fracture and, as a result, yields poor ductility. In low iron (less than 0.1 wt%) Al-Si-Mg alloys, the mechanical properties in the as cast, as well as heat treated conditions, are mainly controlled by the eutectic Si charatersitics. Increasing the iron content and, hence, the volume fraction of Fe-based intermetallics leads to a complex fracture mode.

  11. Moessbauer and transport studies of amorphous and icosahedral Zr-Ni-Cu-Ag-Al alloys

    International Nuclear Information System (INIS)

    Stadnik, Z.M.; Rapp, O.; Srinivas, V.; Saida, J.; Inoue, A.

    2002-01-01

    The alloy Zr 65 Al 7.5 Ni 10 Cu 7.3 Fe 0.2 Ag 10 in the amorphous and icosahedral states, and the bulk amorphous alloy Zr 65 Al 7.5 Ni 10 Cu 7.5 Ag 10 , have been studied with 57 Fe Moessbauer spectroscopy, electrical resistance and magnetoresistance techniques. The average quadrupole splitting in both alloys decreases with temperature as T 3/2 . The average quadrupole splitting in the icosahedral alloy is the largest ever reported for a metallic system. The lattice vibrations of the Fe atoms in the amorphous and icosahedral alloys are well described by a simple Debye model, with the characteristic Moessbauer temperatures of 379(29) and 439(28) K, respectively. Amorphous alloys Zr 65 Al 7. )5Ni 10 Cu 7.5 Ag 10 and Zr 65 Al 7.5 Ni 10 Cu 7.3 Fe 0.2 Ag 10 have been found to be superconducting with the transition temperature, T c , of about 1.7 K. The magnitude of Tc and the critical field slope at Tc are in agreement with previous work on Zr-based amorphous superconductors, while the low-temperature normal state resistivity is larger than typical results for binary and ternary Zr-based alloys. The resistivity of icosahedral Zr 65 Al 7.5 Ni 10 Cu 7.3 Fe 0.2 Ag 10 is larger than that for the amorphous ribbon of the same composition, as inferred both from direct measurements on the ribbons and from the observed magnetoresistance. However the icosahedral sample is non-superconducting in the measurement range down to 1.5 K. The results for the resistivity and the superconducting T c both suggest a stronger electronic disorder in the icosahedral phase than in the amorphous phase. (author)

  12. Chemical leaching of rapidly solidified Al-Si binary alloys

    International Nuclear Information System (INIS)

    Yamauchi, I.; Takahara, K.; Tanaka, T.; Matsubara, K.

    2005-01-01

    Various particulate precursors of Al 100-x Si x (x = 5-12) alloys were prepared by a rapid solidification process. The rapidly solidified structures of the precursors were examined by XRD, DSC and SEM. Most of Si atoms were dissolved into the α-Al(fcc) phase by rapid solidification though the solubility of Si in the α-Al phase is negligibly small in conventional solidification. In the case of 5 at.% Si alloy, a single α-Al phase was only formed. The amount of the primary Si phase increased with increase of Si content for the alloys beyond 8 at.% Si. Rapid solidification was effective to form super-saturated α-Al precursors. These precursors were chemically leached by using a basic solution (NaOH) or a hydrochloric acid (HCl) solution. All Al atoms were removed by a HCl solution as well as a NaOH solution. Granules of the Si phase were newly formed during leaching. The specific surface area was about 50-70 m 2 /g independent of Si content. The leaching behavior in both solutions was slightly different. In the case of a NaOH solution, the shape of the precursor often degenerated after leaching. On the other hand, it was retained after leaching by a HCl solution. Fine Si particles precipitated in the α-Al phase by annealing of as-rapidly solidified precursors at 773 K for 7.2 x 10 3 s. In this case, it was difficult to obtain any products by NaOH leaching, but a few of Si particles were obtained by HCl leaching. Precipitated Si particles were dissolved by the NaOH solution. The X-ray diffraction patterns of leached specimens showed broad lines of the Si phase and its lattice constant was slightly larger than that of the pure Si phase. The microstructures of the leached specimens were examined by transmission electron microscopy. It showed that the leached specimens had a skeletal structure composed of slightly elongated particles of the Si phase and quite fine pores. The particle size was about 30-50 nm. It was of comparable order with that evaluated by Scherer

  13. Fracto- mechanoluminescence and thermoluminescence properties of orange-red emitting Eu{sup 3+} doped Ca{sub 2}Al{sub 2}SiO{sub 7} phosphors

    Energy Technology Data Exchange (ETDEWEB)

    Tiwari, Geetanjali, E-mail: geetanjali.tiwari10@gmail.com [School of Studies in Physics and Astrophysics, Pt. Ravishankar Shukla University, Raipur, C.G., 492010 (India); Brahme, Nameeta, E-mail: namitabrahme@gmail.com [School of Studies in Physics and Astrophysics, Pt. Ravishankar Shukla University, Raipur, C.G., 492010 (India); Sharma, Ravi [Department of Physics, Govt. Arts and Commerce Girls College, Devendra Nagar, Raipur, C.G. (India); Bisen, D.P.; Sao, Sanjay K. [School of Studies in Physics and Astrophysics, Pt. Ravishankar Shukla University, Raipur, C.G., 492010 (India); Khare, Ayush [Department of Physics, National Institute of Technology, Raipur - 492 010 (India)

    2017-03-15

    The suitability of nano-structured Ca{sub 2}Al{sub 2}SiO{sub 7}:Eu{sup 3+} phosphors for thermoluminescence and mechanoluminescence dosimeter were investigated. Europium doped di-calcium di-aluminum silicate phosphor was synthesised by the combustion assisted method and annealed at 1100 °C for 4 h in reducing and oxidizing environments. The prepared Ca{sub 2}Al{sub 2}SiO{sub 7}:Eu{sup 3+} phosphor was characterized by X-ray diffractometer (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM) with energy dispersive x-ray spectroscopy (EDX), photoluminescence (PL) and decay characteristics. The phase structure of sintered phosphor has akermanite type which belongs to the tetragonal crystallography; this structure is a member of the melilite group and forms a layered compound. The chemical composition of the sintered Ca{sub 2}Al{sub 2}SiO{sub 7}:Eu{sup 3+} phosphor was confirmed by EDX spectra. Mechanoluminescence (ML) and thermoluminescence (TL) studies revealed that the ML and TL intensity increases with activator concentration. Optimum ML was observed for the sample having 2 mol% of Eu ions. The TL intensity of Ca{sub 2}Al{sub 2}SiO{sub 7}:Eu{sup 3+} was recorded for different exposure times of γ -irradiation and it was observed that TL intensity is maximum for γ dose of 1770 Gy. The PL spectra indicated that Ca{sub 2}Al{sub 2}SiO{sub 7}:Eu{sup 3+} could be excited effectively by near ultraviolet (NUV) light and exhibited bright orange-red emission with excellent colour stability. CIE colour coordinates of the prepared Ca{sub 2}Al{sub 2}SiO{sub 7}:Eu{sup 3+} phosphor was found suitable as orange-red light emitting phosphor with a CIE value of (x=0.6142, y=0.3849) and correlated colour temperature (CCT) is 1250 K. Therefore, it is considered to be a new promising orange-red emitting phosphor for white light emitting diode (LED) application.

  14. Enhanced field emission from Si doped nanocrystalline AlN thin films

    International Nuclear Information System (INIS)

    Thapa, R.; Saha, B.; Chattopadhyay, K.K.

    2009-01-01

    Si doped and undoped nanocrystalline aluminum nitride thin films were deposited on various substrates by direct current sputtering technique. X-ray diffraction analysis confirmed the formation of phase pure hexagonal aluminum nitride with a single peak corresponding to (1 0 0) reflection of AlN with lattice constants, a = 0.3114 nm and c = 0.4986 nm. Energy dispersive analysis of X-rays confirmed the presence of Si in the doped AlN films. Atomic force microscopic studies showed that the average particle size of the film prepared at substrate temperature 200 deg. C was 9.5 nm, but when 5 at.% Si was incorporated the average particle size increased to ∼21 nm. Field emission study indicated that, with increasing Si doping concentration, the emission characteristics have been improved. The turn-on field (E to ) was 15.0 (±0.7) V/μm, 8.0 (±0.4) V/μm and 7.8 (±0.5) V/μm for undoped, 3 at.% and 5 at.% Si doped AlN films respectively and the maximum current density of 0.27 μA/cm 2 has been observed for 5 at.% Si doped nanocrystalline AlN film. It was also found that the dielectric properties were highly dependent on Si doping.

  15. Ordering and structural vacancies in non-stoichiometric Cu-Al γ brasses

    International Nuclear Information System (INIS)

    Kisi, E.H.; Browne, J.D.

    1991-01-01

    γ-Brass structures are based on the cubic packing of 26-atom clusters which have, as concentric subunits, an inner and an outer tetrahedron (IT, OT), an octahedron (OH) and a cuboctahedron (CO). Cu 9 Al 4 [M r = 679.37, P43m, a = 8.7046(1) A, V = 659.5 A 3 , Z = 4, D x = 6.846 Mg m -3 , R wp = 0.051, R B = 0sun017 for 238 powder reflections] is the stoichiometric γ brass of the Cu-Al system and contains two clusters (A, B) per unit cell. Al atoms occupy a 4(e) (IT) site in cluster A and a 12(i) (CO) site in cluster B. Cu atoms occupy the remaining 4(e) (OT), 6(f) (OH) and 12(i) (CO) sites of cluster A and the two 4(e) (IT, OT) and a 6(g) (OH) site of cluster B. The structure has considerable solubility for Al and this paper contains a systematic neutron powder diffraction study of the changes in the Cu 9 Al 4 structure at 295 K (λ = 1.376 A) and 77 K(λ = 1.500 A) as Al is added. The structure was found to remain cubic for compositions Cu 8.93 Al 4.08 , Cu 8.83 , Al 4.17 , Cu 8.75 Al 4.25 and Cu 8.58 Al 4.42 . At Cu 8.30 Al 4.58 the structure was slightly distorted to an undetermined symmetry. For Cu 8.03 Al 4.68 and Cu 7.55 Al 4.80 the structure was found to be rhombohedral [M r = 636.57, R3m, a = 8.7066(1) A, α = 89.74(1) deg, V = 660.0(1) A 3 , Z = , D x = 6.406, D m = 6.41 Mg m -3 , R wp = 0.064, R B = 0.025 for 702 reflections; and M r = 609.31, R3m, a = 8.6884(1) A, α = 89.78(1) deg, V = 655.9(1) A 3 , Z = 4, D x = 6.170, D m = 6.18 Mg m -3 , R wp = 0.064, R B = 0.027 for 789 reflections, respectively]. The non-cubic structures contain sufficient structural vacancies to maintain a classical valence content of 88 electrons per unit cell. Refined structures are presented for all of the above compositions, except Cu 8.30 Al 4.58 , and the results discussed in terms of current γ-brass stability theories. (orig.)

  16. Effect of zirconium purity on the glass-forming-ability and notch toughness of Cu{sub 43}Zr{sub 43}Al{sub 7}Be{sub 7}

    Energy Technology Data Exchange (ETDEWEB)

    Andersen, Laura M. [Department of NanoEngineering, University of California, San Diego, 9500 Gilman Drive, La Jolla, CA (United States); Hofmann, Douglas C. [Materials Development and Manufacturing Technology Group, NASA Jet Propulsion Laboratory/California Institute of Technology, MS 18-105, 4800 Oak Grove Dr. Pasadena, CA 91109 (United States); Vecchio, Kenneth S., E-mail: kvecchio@ucsd.edu [Department of NanoEngineering, University of California, San Diego, 9500 Gilman Drive, La Jolla, CA (United States)

    2016-09-30

    The effect of substituting standard grade zirconium lump (99.8% excluding up to 4% hafnium) for high purity zirconium crystal bar (99.5%) in a Cu{sub 43}Zr{sub 43}Al{sub 7}Be{sub 7} bulk metallic glass (BMG) is examined. The final hafnium content in the BMG specimens was found to range from 0 to 0.44 at%. Introducing low purity zirconium significantly decreased the glass-forming-ability and reduced the notch toughness of the BMG. In contrast, when adding high purity hafnium to Cu{sub 43}Zr{sub 43}Al{sub 7}Be{sub 7} made with high purity zirconium, no significant change in the glass-forming-ability or toughness was observed. This suggests that the introduction of low purity zirconium in BMGs creates a more complex response than a simple addition of hafnium. It is likely that other impurities in the material, such as oxygen, play a role in the complex crystallization kinetics and change in mechanical properties. The notch toughness was measured through four-point-bend tests, which showed a decrease in notch toughness from an average of ~53 MPa m{sup 1/2} for the high purity samples to an average of ~29 MPa m{sup 1/2} with full substitution of low purity zirconium. A similar decrease in glass-forming-ability and toughness is observed in commercially synthesized high purity Cu{sub 43}Zr{sub 43}Al{sub 7}Be{sub 7}. The large scale commercial process is expected to introduced some unintentional impurities, which decrease the properties of the BMG in the same way as the lower purity elements. Lastly, Weibull statistics are used to provide an analysis of variability in toughness for both ingots synthesized in a small laboratory arc-melter and those synthesized commercially.

  17. Synthesis, thermal and electrical properties of Al-doped Bi{sub 4}V{sub 1.8}Cu{sub 0.2}O{sub 10.7}

    Energy Technology Data Exchange (ETDEWEB)

    Essalim, R.; Ammar, A.; Tanouti, B. [Laboratoire des Sciences des Matériaux Inorganiques et leurs Applications (LASMIA), Equipe Matériaux à Faible Dimensionnalité(EMAFAD), Faculté des Sciences, Semlalia, Av. My Abdellah, B.P. 2390 Marrakech (Morocco); Mauvy, F., E-mail: fabrice.mauvy@cnrs.fr [Institut de Chimie de la Matière Condensée de Bordeaux (ICMCB) CNRS UPR 9048, Université de Bordeaux, 87, Av. Dr A. Schweitzer, 33608 Pessac (France)

    2016-08-15

    Partial substitution of copper with aluminum in Bi{sub 4}V{sub 1.8}Cu{sub 0.2}O{sub 10.7} has led to the Bi{sub 4}V{sub 1.8}Cu{sub 0.2−x}Al{sub x}O{sub 10.7+x/2} solid solution. X-ray diffraction and thermal analysis have shown that the compounds with x=0.05 and x=0.10 are tetragonal with γ′ form of Bi{sub 4}V{sub 2}O{sub 11}, while the compound with x=0.15 is of β polymorph. The effect of Al{sup 3+} doping on electrical conductivity has been studied using Electrochemical Impedance Spectroscopy. The electrical conductivity of doped samples along with the amount of Al{sup 3+} has been studied by electrochemical impedance spectroscopy in the temperature range 250–700 °C. The slope changes observed in the Arrhenius plots agree with the microstructural transitions occurring in these compounds. The highest ionic conductivity values are obtained for the sample with x=0.05. - Graphical abstract: Arrhenius plots of the electrical conductivity of the of Bi{sub 4}V{sub 1.8}Cu{sub 0.2−x}Al{sub x}O{sub 10.7+x/2} compounds. Display Omitted.

  18. Preparation of high-strength Al-Mg-Si-Cu-Fe alloy via heat treatment and rolling

    Science.gov (United States)

    Liu, Chong-yu; Yu, Peng-fei; Wang, Xiao-ying; Ma, Ming-zhen; Liu, Ri-ping

    2014-07-01

    An Al-Mg-Si-Cu-Fe alloy was solid-solution treated at 560°C for 3 h and then cooled by water quenching or furnace cooling. The alloy samples which underwent cooling by these two methods were rolled at different temperatures. The microstructure and mechanical properties of the rolled alloys were investigated by optical microscopy, scanning electron microscopy, transmission electron microscopy, X-ray diffraction analysis, and tensile testing. For the water-quenched alloys, the peak tensile strength and elongation occurred at a rolling temperature of 180°C. For the furnace-cooled alloys, the tensile strength decreased initially, until the rolling temperature of 420°C, and then increased; the elongation increased consistently with increasing rolling temperature. The effects of grain boundary hardening and dislocation hardening on the mechanical properties of these rolled alloys decreased with increases in rolling temperature. The mechanical properties of the 180°C rolling water-quenched alloy were also improved by the presence of β″ phase. Above 420°C, the effect of solid-solution hardening on the mechanical properties of the rolled alloys increased with increases in rolling temperature.

  19. Mechanical properties and electrical conductivity of Cu-Cr and Cu-Cr-4% SiC nanocomposites for thermo-electric applications

    International Nuclear Information System (INIS)

    Mula, Suhrit; Sahani, Pankajini; Pratihar, S.K.; Mal, Siddhartha; Koch, Carl C.

    2011-01-01

    Highlights: → Ball-milled Cu-Cr and Cu-Cr-SiC nanopowders successfully consolidated by microwave sintering. → Addition of nanosize SiC in Cu-Cr leads to enhanced sintered density, wear and hardness. → A good combination of wear resistance, hardness and electrical conductivity resulted in Cu 94 Cr 6 -4% SiC. → Microwave suscepting SiC particles played a pivotal role in good densification retaining matrix grains 99 Cr 1 , Cu 94 Cr 6 , Cu 99 Cr 1 -4 wt.% SiC and Cu 94 Cr 6 -4 wt.% SiC (average particle size ∼30 nm). The 50 h ball-milled samples were uniaxially pressed, and then pellets were sintered at 800 deg. C, 900 deg. C and 1000 deg. C for a constant soaking period of 30 min by microwave sintering technique. Microstructural characterization was carried out by X-ray diffraction (XRD), scanning electron microscopy (SEM) and atomic force microscopy (AFM). Sintered compacts resulted a highly densified compacts (∼95% relative density) while retaining ultra-fine grains (100-200 nm) in the matrix. The mechanical properties, namely, hardness and wear resistance, and electrical conductivity of the sintered specimens were also evaluated. The best combination of mechanical properties (e.g. hardness ∼2.4 GPa) and electrical conductivity (60.3% of IACS) were obtained for Cu 94 Cr 6 -4 wt.% SiC sintered at 900 deg. C. This is possibly due to presence of ultra-fine grains in the bulk samples, good densification and proper bonding between particles. The results were analyzed in the light of interactions of microwaves between metallic matrix and microwave susceptive SiC particulates.

  20. Effect of Cu{sup 2+}/Al{sup 3+} mole ratio on structure of Cu-Al bimetallic nanoparticles prepared by radiation induced method

    Energy Technology Data Exchange (ETDEWEB)

    Abedini, Alam; Larki, Farhad; Saion, Elias; Noroozi, Monir [Putra Malaysia Univ., Serdang, Selangor (Malaysia). Dept. of Physics

    2013-07-15

    Cu-Al bimetallic nanoparticles were synthesized by gamma irradiation technique in aqueous solutions containing metal chlorides as precursors, polyvinyl alcohol (PVA) as a capping agent, isopropanol as a radical scavenger, and distilled water as a solvent. The Cu-Al bimetallic nanoparticles were characterized by transmission electron microscopy (TEM), UV-visible absorption spectrometry, powder X-ray diffractometer (XRD), and Energy-dispersive X-ray spectroscopy (EDX). The TEM, XRD, EDX, and absorption analyses confirmed the formation of core-shell structure of Cu-Al bimetallic nanoparticles at lower Cu{sup 2+}/Al{sup 3+} mole ratio, and the formation of Cu-Al alloy nanoparticles at higher Cu{sup 2+}/Al{sup 3+} mole ratio. The TEM analysis for particle size and size distribution revealed that the average particle size of Cu-Al bimetallic nanoparticles decreased with the increase of absorbed dose. It may be explained due to the competition between nucleation and aggregation processes in the formation of metallic nanoparticles under irradiation. (orig.)

  1. Ion beam mixing to produce disordered AlSi superconducting alloys

    International Nuclear Information System (INIS)

    Xi Xiaoxing; Ran Qize; Liu Jiarui; Guan Weiyan

    1987-01-01

    Multilayered Al/Si films were bombarded with Ar ions at LHe temperature and superconducting transition temperature Tsub(c) was measured in situ. The highest Tsub(c) thus obtained was 7.53 K. The systematic studies on samples with different compositions suggest that ion induced disorder might be the main reason for Tsub(c) enhancement in these AlSi alloys. (author)

  2. Electron density distribution and disordered crystal structure of 15R-SiAlON, SiAl4O2N4

    International Nuclear Information System (INIS)

    Banno, Hiroki; Hanai, Takaaki; Asaka, Toru; Kimoto, Koji; Fukuda, Koichiro

    2014-01-01

    The crystal structure of SiAl 4 O 2 N 4 was characterized by laboratory X-ray powder diffraction (CuKα 1 ). The title compound is trigonal with space group R3-bar m. The hexagonal unit-cell dimensions (Z=3) are a=0.301332(3) nm, c=4.18616(4) nm and V=0.3291825(5) nm 3 . The initial structural model was successfully derived by the charge-flipping method and further refined by the Rietveld method. The final structural model showed the positional disordering of one of the three (Si,Al) sites. The maximum-entropy method-based pattern fitting (MPF) method was used to confirm the validity of the split-atom model, in which conventional structure bias caused by assuming intensity partitioning was minimized. The reliability indices calculated from the MPF were R wp =5.05%, S (=R wp /R e )=1.21, R p =3.77%, R B =1.29% and R F =1.01%. The disordered crystal structure was successfully described by overlapping three types of domains with ordered atom arrangements. The distribution of atomic positions in one of the three types of domains can be achieved in the space group R3-bar m. The atom arrangements in the other two types of domains are noncentrosymmetrical with the space group R3m. These two structural configurations are related by the pseudo-symmetry inversion. -- Graphical abstract: A bird's eye view of electron densities up to 75.3% (0.133 nm −3 ) of the maximum on the plane parallel to (110) with the corresponding atomic arrangements of SiAl 4 O 2 N 4 . Highlights: • Crystal structure of SiAl 4 O 2 N 4 is determined by laboratory X-ray powder diffraction. • The atom arrangements are represented by the split-atom model. • The maximum-entropy method-based pattern fitting method is used to confirm the validity of the model. • The disordered structure is described by overlapping three types of domains with ordered atom arrangements

  3. Nanoparticles from Cu-Zn-Al shape memory alloys physically synthesized by ion milling deposition

    Energy Technology Data Exchange (ETDEWEB)

    Pavon, Luis Alberto Lopez [Universidad Autonoma de Nuevo Leon (UANL), Nuevo Leon (Mexico); Cuellara, Enrique Lopez; Castro, Alejandro Torres; Cruza, Azael Martinez de la [Universidad Autonoma de Nuevo Leon (CIIDIT/UANL), Nuevo Leon (Mexico). Centro de Innovacion, Investigacion y Desarrollo en Ingenieria y Tecnologia; Ballesteros, Carmen [Universidad Carlos III de Madrid, Madrid (Spain). Departamento de Fisica; Araujo, Carlos Jose de [Universidade Federal de Campina Grande (UFCG), Campina Grande, PB (Brazil). Departamento de Engenharia Mecanica

    2012-05-15

    In this research, an ion milling equipment was used to elaborate nanoparticles from Cu-Zn-Al alloys with shape memory effect. Two different compositions were used, target A: 75.22Cu-17.12Zn-7.66Al at % with an Ms of -9 deg C and target B: 76.18Cu-15.84Zn-7.98Al with an Ms of 20 degree C. Nanoparticles were characterized by High Resolution Transmission Electron Microscopy, Electron Diffraction and Energy Dispersive X-ray Spectroscopy. The obtained nanoparticles showed a small dispersion, with a size range of 3.2-3.5 nm. Their crystal structure is in good agreement with the bulk martensitic structure of the targets. In this sense, results on morphology, composition and crystal structure have indicated that it is possible to produce nanoparticles of CuZnAl shape memory alloys with martensitic structure in a single process using Ion Milling. (author)

  4. Nanoparticles from Cu-Zn-Al shape memory alloys physically synthesized by ion milling deposition

    International Nuclear Information System (INIS)

    Pavon, Luis Alberto Lopez; Cuellara, Enrique Lopez; Castro, Alejandro Torres; Cruza, Azael Martinez de la; Ballesteros, Carmen; Araujo, Carlos Jose de

    2012-01-01

    In this research, an ion milling equipment was used to elaborate nanoparticles from Cu-Zn-Al alloys with shape memory effect. Two different compositions were used, target A: 75.22Cu-17.12Zn-7.66Al at % with an Ms of -9 deg C and target B: 76.18Cu-15.84Zn-7.98Al with an Ms of 20 degree C. Nanoparticles were characterized by High Resolution Transmission Electron Microscopy, Electron Diffraction and Energy Dispersive X-ray Spectroscopy. The obtained nanoparticles showed a small dispersion, with a size range of 3.2-3.5 nm. Their crystal structure is in good agreement with the bulk martensitic structure of the targets. In this sense, results on morphology, composition and crystal structure have indicated that it is possible to produce nanoparticles of CuZnAl shape memory alloys with martensitic structure in a single process using Ion Milling. (author)

  5. Microstructure and strengthening mechanisms in an FCC structured single-phase nanocrystalline Co25Ni25Fe25Al7.5Cu17.5 high-entropy alloy

    International Nuclear Information System (INIS)

    Fu, Zhiqiang; Chen, Weiping; Wen, Haiming; Zhang, Dalong; Chen, Zhen; Zheng, Baolong; Zhou, Yizhang; Lavernia, Enrique J.

    2016-01-01

    We report on a study of the design, phase formation, microstructure, mechanical behavior and strengthening mechanisms of a novel single-phase Co 25 Ni 25 Fe 25 Al 7.5 Cu 17.5 (at.%) high-entropy alloy (HEA). In this investigation, a bulk nanocrystalline (nc) Co 25 Ni 25 Fe 25 Al 7.5 Cu 17.5 HEA with the face-centered cubic (FCC) crystal structure was fabricated by mechanical alloying (MA) followed by consolidation via spark plasma sintering (SPS). The X-ray diffraction (XRD) and transmission electron microscopy (TEM) results revealed that a single FCC solid-solution phase with an average grain diameter of 24 nm was produced following MA. Following SPS, bulk samples exhibiting a bimodal microstructure with both nanoscale grains and ultra-fine grains (UFGs) and with an average grain diameter of 95 nm were obtained, possessing a single FCC solid-solution phase identical to that in the milled powders. The single-phase feature of the Co 25 Ni 25 Fe 25 Al 7.5 Cu 17.5 HEA principally resulted from remarkably high mutual solubility in most binary atom-pairs of the constituent elements, which appears to correspond to a high entropy of mixing. Approximately 5 vol.% of nanoscale twins were observed in the bulk nc samples. The bulk nc Co 25 Ni 25 Fe 25 Al 7.5 Cu 17.5 HEA exhibits a compressive yield strength of 1795 MPa with a hardness of 454 Hv, which is dramatically higher than the yield strength of most previously reported FCC structured HEAs (∼130–700 MPa). Compared to those of the bulk coarse-grained (CG) Co 25 Ni 25 Fe 25 Al 7.5 Cu 17.5 HEA fabricated by arc-melting, the yield strength and Vickers hardness values of the bulk nc samples increased by 834.9% and 251.9%, respectively. Quantitative calculations of the respective contributions from each strengthening mechanism demonstrate that grain boundary strengthening and dislocation strengthening are principally responsible for the measured ultra-high strength of the bulk nc Co 25 Ni 25 Fe 25 Al 7.5 Cu 17.5 HEA.

  6. Sr-Al-Si co-segregated regions in eutectic Si phase of Sr-modified Al-10Si alloy.

    Science.gov (United States)

    Timpel, M; Wanderka, N; Schlesiger, R; Yamamoto, T; Isheim, D; Schmitz, G; Matsumura, S; Banhart, J

    2013-09-01

    The addition of 200 ppm strontium to an Al-10 wt% Si casting alloy changes the morphology of the eutectic silicon phase from coarse plate-like to fine fibrous networks. In order to clarify this modification mechanism the location of Sr within the eutectic Si phase has been investigated by a combination of high-resolution methods. Whereas three-dimensional atom probe tomography allows us to visualise the distribution of Sr on the atomic scale and to analyse its local enrichment, transmission electron microscopy yields information about the crystallographic nature of segregated regions. Segregations with two kinds of morphologies were found at the intersections of Si twin lamellae: Sr-Al-Si co-segregations of rod-like morphology and Al-rich regions of spherical morphology. Both are responsible for the formation of a high density of multiple twins and promote the anisotropic growth of the eutectic Si phase in specific crystallographic directions during solidification. The experimental findings are related to the previously postulated mechanism of "impurity induced twinning". Copyright © 2012 Elsevier B.V. All rights reserved.

  7. Microstructural discovery of Al addition on Sn–0.5Cu-based Pb-free solder design

    International Nuclear Information System (INIS)

    Koo, Jahyun; Lee, Changsoo; Hong, Sung Jea; Kim, Keun-Soo; Lee, Hyuck Mo

    2015-01-01

    It is important to develop Pb-free solder alloys suitable for automotive use instead of traditional Sn–Pb solder due to environmental regulations (e.g., Restriction of Hazardous Substances (RoHS)). Al addition has been spotlighted to enhance solder properties. In this study, we investigated the microstructural change of Sn–0.5Cu wt.% based Pb-free solder alloys with Al addition (0.01–0.05 wt.%). The small amount of Al addition caused a remarkable microstructural change. The Al was favored to form Cu–Al intermetallic compounds inside the solder matrix. We identified the Cu–Al intermetallic compound as Cu_3_3Al_1_7, which has a rhombohedral structure, using EPMA and TEM analyses. This resulted in refined Cu_6Sn_5 networks in the Sn–0.5Cu based solder alloy. In addition, we conducted thermal analysis to confirm its stability at a high temperature of approximately 230 °C, which is the necessary temperature range for automotive applications. The solidification results were substantiated thermodynamically using the Scheil solidification model. We can provide criteria for the minimum aluminum content to modify the microstructure of Pb-free solder alloys. - Graphical abstract: The minor Al additions refined eutectic Cu_6Sn_5 IMC networks on the Sn–0.5Cu based solder alloys. The microstructure was dramatically changed with the minor Al addition. - Highlights: • We observed dramatic microstructure-change with Al additions. • We defined Cu_3_3Al_1_7 IMC with Al additions using TEM analysis. • We investigated grain refinement with Al additions using EBSD. • We discussed the refinement based on Scheil solidification model.

  8. Effect of alloying elements on the shape memory properties of ductile Cu-Al-Mn alloys

    International Nuclear Information System (INIS)

    Sutou, Y.; Kainuma, R.; Ishida, K.

    1999-01-01

    The effect of alloying elements on the M s temperature, ductility and the shape memory properties of Cu-Al-Mn ductile shape memory (SM) alloys was investigated by differential scanning calorimetry, cold-rolling and tensile test techniques. It was found that the addition of Au, Si and Zn to the Cu 73 -Al 17 -Mn 10 alloy stabilized the martensite (6M) phase increasing the M s temperature, while the addition of Ag, Co, Cr, Fe, Ni, Sn and Ti decreased the stability of the martensite phase, decreasing the M s temperature. The SM properties were improved by the addition of Co, Ni, Cr and Ti. (orig.)

  9. Influence of Ultrasonic Melt Treatment and Cooling Rates on the Microstructural Development and Elevated Temperature Mechanical Properties of a Hypereutectic Al-18Si-4Cu-3Ni Piston Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, Jea-Hee; Cho, Young-Hee; Jung, Jae-Gil; Lee, Jung-Moo [Korea Institute of Materials Science (KIMS), Changwon (Korea, Republic of); Park, Ik Min [Pusan National University, Busan (Korea, Republic of)

    2017-06-15

    The influence of ultrasonic melt treatment (UST) combined with a change in cooling rates on the microstructure and elevated temperature mechanical properties of a hypereutectic Al-18Si-4Cu-3Ni piston alloy was investigated. Microstructural observation confirmed that UST effectively refined the sizes of primary Si and intermetallic compounds (e.g. ε-Al{sub 3}Ni) while promoting their homogeneous distribution. Besides the refinement of the constituent phases, the size of the dendrite arm spacing (DAS), which was hardly affected by UST, significantly deceased with increasing cooling rates. The refinement of the solidification structure in the alloy achieved through both UST and increased cooling rates resulted in an improvement in tensile properties, ultimate tensile strength and elongation in particular, after T5 heat treatment followed by overaging at 350 ℃. However, the elevated temperature yield strength of the alloy was not associated with the refinement, but was rather correlated with the 3-D interconnectivity, morphology and volume fraction of the primary Si.

  10. High Temperature Creep of an Al-8,5Fe-1,3V-1,7Si Alloy

    Czech Academy of Sciences Publication Activity Database

    Kuchařová, Květa; Zhu, S. J.; Čadek, Josef

    2002-01-01

    Roč. 40, č. 2 (2002), s. 69-84 ISSN 0023-432X R&D Projects: GA AV ČR IBS2041001 Institutional research plan: CEZ:AV0Z2041904 Keywords : Al-8,5Fe 1,3V 1,7Si alloy * creep behavior , true threshold stress Subject RIV: JI - Composite Materials Impact factor: 0.493, year: 2002

  11. Multiscale tomographic analysis of heterogeneous cast Al-Si-X alloys.

    Science.gov (United States)

    Asghar, Z; Requena, G; Sket, F

    2015-07-01

    The three-dimensional microstructure of cast AlSi12Ni and AlSi10Cu5Ni2 alloys is investigated by laboratory X-ray computed tomography, synchrotron X-ray computed microtomography, light optical tomography and synchrotron X-ray computed microtomography with submicrometre resolution. The results obtained with each technique are correlated with the size of the scanned volumes and resolved microstructural features. Laboratory X-ray computed tomography is sufficient to resolve highly absorbing aluminides but eutectic and primary Si remain unrevealed. Synchrotron X-ray computed microtomography at ID15/ESRF gives better spatial resolution and reveals primary Si in addition to aluminides. Synchrotron X-ray computed microtomography at ID19/ESRF reveals all the phases ≥ ∼1 μm in volumes about 80 times smaller than laboratory X-ray computed tomography. The volumes investigated by light optical tomography and submicrometre synchrotron X-ray computed microtomography are much smaller than laboratory X-ray computed tomography but both techniques provide local chemical information on the types of aluminides. The complementary techniques applied enable a full three-dimensional characterization of the microstructure of the alloys at length scales ranging over six orders of magnitude. © 2015 The Authors Journal of Microscopy © 2015 Royal Microscopical Society.

  12. Role of bismuth on solidification, microstructure and mechanical properties of a near eutectic Al-Si alloys

    Science.gov (United States)

    Farahany, Saeed; Ourdjini, Ali; Bakar, Tuty Asma Abu; Idris, Mohd Hasbullah

    2014-09-01

    Computer aided thermal analysis and microstructural observation showed that addition of bismuth (Bi) within the range of 0.25 and 2 wt% produced a greater effect on the Al-Si eutectic phase than on primary aluminium and Al2Cu phases. Results showed that with addition of 1 wt% Bi the eutectic silicon structure was refined from flake-like morphology into lamellar. Bi refines rather than modifies the Si structure and increases the Al-Si eutectic fraction solid and more significantly there was no fading even up to 180 min of melt holding. Transmission electron microscopy study showed that the Si twin spacing decreased from 160 to 75 nm which is likely attr