WorldWideScience

Sample records for al-mo powder processing

  1. A study of Al-Mo powder processing as a possible way to corrosion resistent aluminum-alloys

    Directory of Open Access Journals (Sweden)

    Wilson Corrêa Rodrigues

    2009-06-01

    Full Text Available Elementary Al and Mo powder mixtures have been processed by high energy ball milling up to milling times of 100 hours. The shift of the pitting potential and the X ray analysis of green milled samples showed that part of the Mo has formed a supersaturated solid solution of Mo in Al. Elementary Mo powder, however, was still present after 100 hours of milling. Sintering led to the formation of the intermetallic Al12Mo phase.

  2. Laser Trimming of CuAlMo Thin-Film Resistors: Effect of Laser Processing Parameters

    Science.gov (United States)

    Birkett, Martin; Penlington, Roger

    2012-08-01

    This paper reports the effect of varying laser trimming process parameters on the electrical performance of a novel CuAlMo thin-film resistor material. The films were prepared on Al2O3 substrates by direct-current (DC) magnetron sputtering, before being laser trimmed to target resistance value. The effect of varying key laser parameters of power, Q-rate, and bite size on the resistor stability and tolerance accuracy were systematically investigated. By reducing laser power and bite size and balancing this with Q-rate setting, significant improvements in resistor stability and resistor tolerance accuracies of less than ±0.5% were achieved.

  3. Aluminum powder metallurgy processing

    Energy Technology Data Exchange (ETDEWEB)

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  4. Electro/powder separation process

    International Nuclear Information System (INIS)

    Dunn, J.P.

    1977-01-01

    A report is presented to introduce the ELECTRO/POWDER process to the P/M Industry. The process effectively uses electrostatic forces to convey, sort, meter, and blend fine powders. The major advantages of this separating process consist of the processing of primary particles, low particle energy due to particle velocity control and the pattern of particle movement over the sieve (vertical oscillation of particles above the sieve aperture). The report briefly describes the forces involved in both mechanical and sieving devices, with major emphasis on the operating principles of this process. Sieve separation of particulates is basically the result of two physical separating processes which occur simultaneously or independently; separation (dispersion) of particulates from each other and the size separation by passage through fixed apertures. In order to accomplish this goal, mechanical sieving devices utilize various motions to induce shear forces between the sieve surface and the particulates, and between the particulates themselves. It is noted that the ELECTRO/POWDER process is making steady progress in becoming an industrial tool for sieving and feeding of fine particles. Its potential extends into both the blending and admixing of powders, either by incorporating two opposing feeders, one being charged with the opposite polarity or by modifying the ELECTRO/SIEVE to incorporate more than one input and a solid electrode to replace the sieve electrode

  5. Formation of Ni(Al, Mo) solid solutions by mechanical alloying and their ordering on heating

    International Nuclear Information System (INIS)

    Portnoj, V.K.; Tomilin, I.A.; Blinov, A.M.; Kulik, T.

    2002-01-01

    The Ni(Al, Mo) solid solutions with different crystalline lattice periods (0.3592 and 0.3570 nm correspondingly) are formed in the course of the Ni 70 Al 25 Mo 5 and Ni 75 Al 20 Mo 5 powder mixtures mechanical alloying (MA) (through the mechanical activation in a vibrating mill). After MA the Mo atoms in the Ni 75 Al 20 Mo 5 mixture completely replace the aluminium positions with formation of the Ni 75 (AlMo) 25 (the L1 2 -type) ternary ordered phase, whereby such a distribution remains after heating up to 700 deg C. The Ni(Al, Mo) metastable solution is formed by MA in the Ni 75 Al 20 Mo 5 mixture, which decays with the release of molybdenum and the remained aluminide undergoes ordering by the L1 2 -type [ru

  6. Atomization process for metal powder

    International Nuclear Information System (INIS)

    Lagutkin, Stanislav; Achelis, Lydia; Sheikhaliev, Sheikhali; Uhlenwinkel, Volker; Srivastava, Vikas

    2004-01-01

    A new atomization process has been developed, which combines pressure and gas atomization. The melt leaves the pressure nozzle as a hollow thin film cone. After the pre-filming step, the melt is atomized by a gas stream delivered by a ring nozzle. The objectives of this investigation are to achieve a narrow size distribution and low specific gas consumption compared to conventional gas atomization techniques. Both lead to a higher efficiency and low costs. Tin and some alloys have been atomized successfully with this technique. The mass median diameters from different experiments are between 20 and 100 μm. Sieving analysis of the tin powder shows close particle size distributions

  7. MECHANICS OF DYNAMIC POWDER COMPACTION PROCESS

    OpenAIRE

    Nurettin YAVUZ

    1996-01-01

    In recent years, interest in dynamic compaction methods of metal powders has increased due to the need to improve compaction properties and to increase production rates of compacts. In this paper, review of dynamic and explosive compaction of metal powders are given. An attempt is made to get a better understanding of the compaction process with the mechanicis of powder compaction.

  8. Powder handling for automated fuel processing

    International Nuclear Information System (INIS)

    Frederickson, J.R.; Eschenbaum, R.C.; Goldmann, L.H.

    1989-01-01

    Installation of the Secure Automated Fabrication (SAF) line has been completed. It is located in the Fuel Cycle Plant (FCP) at the Department of Energy's (DOE) Hanford site near Richland, Washington. The SAF line was designed to fabricate advanced reactor fuel pellets and assemble fuel pins by automated, remote operation. This paper describes powder handling equipment and techniques utilized for automated powder processing and powder conditioning systems in this line. 9 figs

  9. Process for fabricating mixed-oxide powders

    International Nuclear Information System (INIS)

    Elmaleh, D.; Giraudel, A.

    1975-01-01

    A physical-chemical process for fabricating homogeneous powders suitable for sintering is described. It can be applied to the synthesis of all mixed oxides having mutually compatible and water soluble salts. As a specific example, the fabrication of lead titanate-zirconate powders used to make hot pressed ceramics is described. These ceramics show improved piezoelectric properties [fr

  10. Microstructural defects modeling in the Al-Mo system

    International Nuclear Information System (INIS)

    Pascuet, Maria I.; Fernandez, Julian R.; Monti, Ana M.

    2006-01-01

    In this work we have utilized computer simulation techniques to study microstructural defects, such as point defects and interfaces, in the Al-Mo alloy. Such alloy is taken as a model to study the Al(fcc)/U-Mo(bcc) interface. The EAM interatomic potential used has been fitted to the formation energy and lattice constant of the AlMo 3 intermetallic. Formation of vacancies for both components Al and Mo and anti-sites, Al Mo and Mo Al , as well as vacancy migration was studied in this structure. We found that the lowest energy defect complex that preserves stoichiometry is the antisite pair Al Mo +Mo Al , in correspondence with other intermetallics of the same structure. Our results also suggest that the structure of the Al(fcc)/Mo(bcc) interface is unstable, while that of the Al(fcc)/Al 5 Mo interface is stable, as observed experimentally. (author) [es

  11. Net shape powder processing of aluminium

    International Nuclear Information System (INIS)

    Schaffer, G.B.

    2000-01-01

    The increasing interest in light weight materials coupled to the need for cost-effective processing have combined to create a significant opportunity for aluminium powder metallurgy. Net shape processing of aluminium using the classical press-and-sinter powder metallurgy technique is a unique and important metal-forming method which is cost effective in producing complex parts at, or very close to, final dimensions. This paper provides an overview of the net shape powder processing of aluminium. Current research is critically reviewed and the future potential is briefly considered

  12. Properties of vacancies type defects in intermetallic compounds of the Al-Mo system

    International Nuclear Information System (INIS)

    Pascuet, M.I; Fernandez, J.R; Monti, A.M

    2006-01-01

    There are five intermetallic compounds in the Al-Mo system that are stable at low temperatures. Of these, the richest phases in some of the two components are the compounds Al 12 Mo and AlMo 3 , whose Pearson symbols are cI26 and cP8, respectively. In both structures, the atoms of the minority component occupy positions bcc and each one of them is surrounded by 12 atoms first neighbors of the other component. These 13 atoms form icosahedron shaped units or heaps. Unlike what occurs in Al 12 Mo, the AlMo 3 heaps are superposed by sharing atoms from the majority component. The neighboring environment of the majority component is mixed but differs considerably in one or another intermetallic. In each structure, the sites occupied by any given species are crystallographically equivalent, that is, they can self generate from one of the positions and from the crystalline structure's elements of symmetry. This work studies the energy of vacancies and antisites in both compounds and the atomic-jump processes to vacant sites. Computer simulation techniques were used based on minimizing the system's energy. Many-body embedded-atom potentials were used to represent the atomic interactions. The potential mixture used resulted in an adjustment to the crystalline structure of the AlMo 3 phase at low temperatures and to its formation energy (cw)

  13. Simple process to fabricate nitride alloy powders

    International Nuclear Information System (INIS)

    Yang, Jae Ho; Kim, Dong-Joo; Kim, Keon Sik; Rhee, Young Woo; Oh, Jang-Soo; Kim, Jong Hun; Koo, Yang Hyun

    2013-01-01

    Uranium mono-nitride (UN) is considered as a fuel material [1] for accident-tolerant fuel to compensate for the loss of fissile fuel material caused by adopting a thickened cladding such as SiC composites. Uranium nitride powders can be fabricated by a carbothermic reduction of the oxide powders, or the nitriding of metal uranium. Among them, a direct nitriding process of metal is more attractive because it has advantages in the mass production of high-purity powders and the reusing of expensive 15 N 2 gas. However, since metal uranium is usually fabricated in the form of bulk ingots, it has a drawback in the fabrication of fine powders. The Korea Atomic Energy Research Institute (KAERI) has a centrifugal atomisation technique to fabricate uranium and uranium alloy powders. In this study, a simple reaction method was tested to fabricate nitride fuel powders directly from uranium metal alloy powders. Spherical powder and flake of uranium metal alloys were fabricated using a centrifugal atomisation method. The nitride powders were obtained by thermal treating the metal particles under nitrogen containing gas. The phase and morphology evolutions of powders were investigated during the nitriding process. A phase analysis of nitride powders was also part of the present work. KAERI has developed the centrifugal rotating disk atomisation process to fabricate spherical uranium metal alloy powders which are used as advanced fuel materials for research reactors. The rotating disk atomisation system involves the tasks of melting, atomising, and collecting. A nozzle in the bottom of melting crucible introduces melt at the center of a spinning disk. The centrifugal force carries the melt to the edge of the disk and throws the melt off the edge. Size and shape of droplets can be controlled by changing the nozzle size, the disk diameter and disk speed independently or simultaneously. By adjusting the processing parameters of the centrifugal atomiser, a spherical and flake shape

  14. Powder-Metallurgy Process And Product

    Science.gov (United States)

    Paris, Henry G.

    1988-01-01

    Rapid-solidification processing yields alloys with improved properties. Study undertaken to extend favorable property combinations of I/M 2XXX alloys through recently developed technique of rapid-solidification processing using powder metallurgy(P/M). Rapid-solidification processing involves impingement of molten metal stream onto rapidly-spinning chill block or through gas medium using gas atomization technique.

  15. Laser Processing Technology using Metal Powders

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Jeong-Hwan; Moon, Young-Hoon [Pusan National University, Busan (Korea, Republic of)

    2012-03-15

    The purpose of this paper is to review the state of laser processing technology using metal powders. In recent years, a series of research and development efforts have been undertaken worldwide to develop laser processing technologies to fabricate metal-based parts. Layered manufacturing by the laser melting process is gaining ground for use in manufacturing rapid prototypes (RP), tools (RT) and functional end products. Selective laser sintering / melting (SLS/SLM) is one of the most rapidly growing rapid prototyping techniques. This is mainly due to the processes's suitability for almost any materials, including polymers, metals, ceramics and many types of composites. The interaction between the laser beam and the powder material used in the laser melting process is one of the dominant phenomena defining feasibility and quality. In the case of SLS, the powder is not fully melted during laser scanning, therefore the SLS-processed parts are not fully dense and have relatively low strength. To overcome this disadvantage, SLM and laser cladding (LC) processes have been used to enable full melting of the powder. Further studies on the laser processing technology will be continued due to the many potential applications that the technology offers.

  16. Processing equipment for grinding of building powders

    Science.gov (United States)

    Fediuk, R. S.; Ibragimov, R. A.; Lesovik, V. S.; Pak, A. A.; Krylov, V. V.; Poleschuk, M. M.; Stoyushko, N. Y.; Gladkova, N. A.

    2018-03-01

    In the article questions of mechanical grinding up to nanosize of building powder materials are considered. In the process of mechanoactivation of the composite binder, active molecules of cement minerals arise when molecular packets are destroyed in the areas of defects and loosening of the metastable phase during decompensation of intermolecular forces. The process is accompanied by a change in the kinetics of hardening Portland cement. Mechanical processes in the grinding of mineral materials cause, together with an increase in their surface energy, the growth of the isobaric potential of the powders and, accordingly, their chemical activity, which also contributes to high adhesion strength when they come into contact with binders. Thus, a set of measures for mechanical activation allows more fully use the mass of components of the filled cement systems and regulate their properties. At relatively low costs, it is possible to provide an impressive and, importantly, easily repeatable in production conditions result. It is revealed that the use of a vario-planetary mill allows to achieve the best results on grinding the powder building materials.

  17. Simulation of the metallic powders compaction process

    International Nuclear Information System (INIS)

    Prado, J.M.; Riera, M.D.

    1998-01-01

    The simulation by means of finite elements of the forming processes of mechanical components is a very useful tool for their design and validation. In this work, the simulation of the compaction of a metal powder is presented. The finite element software ABAQUS is used together with the modified CAM-clay plasticity model in order to represent the elastoplastic behaviour of the material. Density distributions are obtained and therefore the motion of the compaction punches which improve this distribution can be found. Stress distribution in the different parts of the mould can also be determined. (Author) 9 refs

  18. Characterization and Sintering of Armstrong Process Titanium Powder

    Science.gov (United States)

    Xu, Xiaoyan; Nash, Philip; Mangabhai, Damien

    2017-04-01

    Titanium and titanium alloys have a high strength to weight ratio and good corrosion resistance but also need longer time and have a higher cost on machining. Powder metallurgy offers a viable approach to produce near net-shape complex components with little or no machining. The Armstrong titanium powders are produced by direct reduction of TiCl4 vapor with liquid sodium, a process which has a relatively low cost. This paper presents a systematic research on powder characterization, mechanical properties, and sintering behavior and of Armstrong process powder metallurgy, and also discusses the sodium issue, and the advantages and disadvantages of Armstrong process powders.

  19. Titanium and zirconium metal powder spheroidization by thermal plasma processes

    OpenAIRE

    Bissett, H.; van der Walt, I.J.; Havenga, J.L.; Nel, J.T.

    2015-01-01

    New technologies used to manufacture high-quality components, such as direct laser sintering, require spherical powders of a narrow particle size distribution as this affects the packing density and sintering mechanism. The powder also has to be chemically pure as impurities such as H, O, C, N, and S causes brittleness, influence metal properties such as tensile strength, hardness, and ductility, and also increase surface tension during processing. Two new metal powder processes have been dev...

  20. Set up of Uranium-Molybdenum powder production (HMD process)

    International Nuclear Information System (INIS)

    Lopez, Marisol; Pasqualini, Enrique E.; Gonzalez, Alfredo G.

    2003-01-01

    Powder metallurgy offers different alternatives for the production of Uranium-Molybdenum (UMo) alloy powder in sizes smaller than 150 microns. This powder is intended to be used as a dispersion fuel in an aluminum matrix for research, testing and radioisotopes production reactors (MTR). A particular process of massive hydriding the UMo alloy in gamma phase has been developed. This work describes the final adjustments of process variables to obtain UMo powder by hydriding-milling-de hydriding (HMD) and its capability for industrial scaling up. (author)

  1. Powder processing and spheroidizing with thermal inductively coupled plasma

    International Nuclear Information System (INIS)

    Nutsch, G.; Linke, P.; Zakharian, S.; Dzur, B.; Weiss, K.-H.

    2001-01-01

    Processing of advanced powder materials for the spraying industry is one of the most promising applications of the thermal RF inductively coupled plasma. By selecting the feedstock carefully and adjusting the RF plasma parameters, unique materials with high quality can be achieved. Powders injected in the hot plasma core emerge with modified shapes, morphology, crystal structure and chemical composition. Ceramic oxide powders such as Al 2 O 3 , ZrO 2 , SiO 2 are spheroidized with a high spheroidization rate. By using the RF induction plasma spheroidizing process tungsten melt carbide powders are obtained with a high spheroidization rate at high feeding rates by densification of agglomerated powders consisting of di-tungsten carbide and monocarbide with a definite composition. This kind of ball-like powders is particularly suited for wear resistant applications. (author)

  2. Confirmation test of powder mixing process in J-MOX

    International Nuclear Information System (INIS)

    Ota, Hiroshi; Osaka, Shuichi; Kurita, Ichiro

    2009-01-01

    Japan Nuclear Fuel Ltd. (hereafter, JNFL) MOX Fuel Fabrication Plant (hereafter, J-MOX) is what fabricates MOX fuel for domestic light water power plants. Development of design concept of J-MOX was started mid 90's and the frame of J-MOX process was clarified around 2000 including adoption of MIMAS process as apart of J-MOX powder process. JNFL requires to take an answer to any technical question that has not been clarified ever before by world's MOX and/or Uranium fabricators before it commissions equipment procurement. J-MOX is to be constructed adjacent to the Rokkasho Reprocessing Plant (RRP) and to utilize MH-MOX powder recovered at RRP. The combination of the MIMAS process and the MH-MOX powder is what has never tried in the world. Therefore JNFL started a series of confirmation tests of which the most important is the powder test to confirm the applicability of MH-MOX powder to the MIMAS process. The MH-MOX powder, consisting of 50% plutonium oxide and 50% uranium oxide, originates JAEA development utilizing microwave heating (MH) technology. The powder test started with laboratory scale small equipment utilizing both uranium and the MOX powder in 2000, left a solution to tough problem such as powder adhesion onto equipment, and then was followed by a large scale equipment test again with uranium and the MOX powder. For the MOX test, actual size equipment within glovebox was manufactured and installed in JAEA plutonium fuel center in 2005, and based on results taken so far an understanding that the MIMAS equipment, with the MH-MOX powder, can present almost same quality MOX pellet as what is introduced as fabricated in Europe was developed. The test was finished at the end of Japanese fiscal year (JFY) 2007, and it was confirmed that the MOX pellets fabricated in this test were almost satisfied with the targeted specifications set for domestic LWR MOX fuels. (author)

  3. Introduction to powder metallurgy processes for titanium manufacturing

    International Nuclear Information System (INIS)

    Esteban, P. G.; Bolzoni, L.; Ruiz-Navas, E. M.; Gordo, E.

    2011-01-01

    The development of new extraction processes to produce titanium in powder form leads Powder Metallurgy to an advantage position among the manufacturing processes for titanium. The cost reduction of base material, coupled with the economy of the powder metallurgy processes, give titanium industry the chance to diversify its products, which could lead to production volumes able to stabilise the price of the metal. This work reviews some of the Powder Metallurgy techniques for the manufacturing of titanium parts, and describes the two typical approaches for titanium manufacturing: Blending Elemental and Prealloyed Powders. Among others, conventional pressing and sintering are described, which are compared with cold and hot isostatic pressing techniques. Real and potential applications are described. (Author) 71 refs.

  4. Effect of annealing process of iron powder on magnetic properties ...

    Indian Academy of Sciences (India)

    Administrator

    Abstract. Iron powder magnetic cores are used as soft magnetic rotors, in micro special motors such as BS brake motors, refrigerator compressor motors and brushless servo motors. Heat treatment of iron powder played an important role in the magnetic properties and loss of the motor cores. After the annealing process,.

  5. Process for titanium powders spheroidization by RF induction plasma

    International Nuclear Information System (INIS)

    Gu Zhongtao; Ye Gaoying; Liu Chuandong; Tong Honghui

    2010-01-01

    Spherical titanium (Ti) particles were obtained by the process of heating irregularly shaped Ti powders under the radio frequency induction plasma (RF induction plasma) condition. The effect of feed rate, various dispersion methods and Ti particle size on the spheroidization efficiency was studied. The efficiency of the spheroidization is evaluated through the measurements of the percentage of powder spheroidized based on the electron microscopic observations and the tap density measurement of the processed powder. During the short flight of the particles in the plasma flow, of the order of a few milliseconds, the individual titanium particles of the powder are heated and melt, forming a spherical liquid droplet which upon freezing gives rise to the formation of a perfectly dense spherical solid particle. So RF induction plasma is a promising method for the preparation of spherical titanium powders with high flow ability. (authors)

  6. Powder Flux Regulation in the Laser Material Deposition Process

    Science.gov (United States)

    Arrizubieta, Jon Iñaki; Wegener, Maximiliam; Arntz, Kristian; Lamikiz, Aitzol; Ruiz, Jose Exequiel

    In the present research work a powder flux regulation system has been designed, developed and validated with the aim of improving the Laser Material Deposition (LMD) process. In this process, the amount of deposited material per substrate surface unit area depends on the real feed rate of the nozzle. Therefore, a regulation system based on a solenoid valve has been installed at the nozzle entrance in order to control the powder flux. The powder flux control has been performed based on the machine real feed rate, which is compared with the programmed feed rate. An instantaneous velocity error is calculated and the powder flow is controlled as a function of this variation using Pulse Width Modulation (PWM) signals. Thereby, in zones where the Laser Material Deposition machine reduces the feed rate due to a trajectory change, powder accumulation can be avoided and the generated clads would present a homogeneous shape.

  7. Structural and electrical properties of CuAlMo thin films prepared by magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Birkett, Martin, E-mail: martin.birkett@northumbria.ac.uk; Penlington, Roger; Wan, Chaoying; Zoppi, Guillaume

    2013-07-01

    The structural and electrical properties of a low resistivity CuAlMo thin film resistor material were investigated. The thin films were grown on Al{sub 2}O{sub 3} and glass substrates by direct current (dc) magnetron sputtering. The key electrical properties of sheet resistance, temperature coefficient of resistance (TCR) and resistance stability were investigated as a function of sputtering pressure and post-deposition heat treatment time and temperature. A low sputtering pressure range of 0.13 to 0.40 Pa produced CuAlMo films with sheet resistance in the range 0.1 to 0.2 Ω/□ and resistance stability of 0.45 to 0.65% with a TCR of − 90 ppm/°C which could be shifted to zero following annealing in air at 425 °C. Films grown at higher sputtering pressures of 0.53 to 0.80 Pa had increased sheet resistance in the range 0.4 to 0.6 Ω/□ and inferior stability of 0.8 to 1.7% with a more negative TCR of − 110 to − 180 ppm/°C which could not be shifted to zero following annealing. The stability of the films grown at 0.13 and 0.40 Pa could be further improved to < 0.25% with heat treatment, due to the formation of a protective aluminium oxide layer. A minimum dwell time of 3 h at 425 °C was required to stabilise the films and set the electrical properties. - Highlights: • Thin films of copper–aluminium–molybdenum were sputtered on alumina substrates. • Film properties were investigated with variation in process conditions. • Low sputtering pressure gave improved electrical performance. • Post deposition annealing in air further improved electrical performance.

  8. Structural and electrical properties of CuAlMo thin films prepared by magnetron sputtering

    International Nuclear Information System (INIS)

    Birkett, Martin; Penlington, Roger; Wan, Chaoying; Zoppi, Guillaume

    2013-01-01

    The structural and electrical properties of a low resistivity CuAlMo thin film resistor material were investigated. The thin films were grown on Al 2 O 3 and glass substrates by direct current (dc) magnetron sputtering. The key electrical properties of sheet resistance, temperature coefficient of resistance (TCR) and resistance stability were investigated as a function of sputtering pressure and post-deposition heat treatment time and temperature. A low sputtering pressure range of 0.13 to 0.40 Pa produced CuAlMo films with sheet resistance in the range 0.1 to 0.2 Ω/□ and resistance stability of 0.45 to 0.65% with a TCR of − 90 ppm/°C which could be shifted to zero following annealing in air at 425 °C. Films grown at higher sputtering pressures of 0.53 to 0.80 Pa had increased sheet resistance in the range 0.4 to 0.6 Ω/□ and inferior stability of 0.8 to 1.7% with a more negative TCR of − 110 to − 180 ppm/°C which could not be shifted to zero following annealing. The stability of the films grown at 0.13 and 0.40 Pa could be further improved to < 0.25% with heat treatment, due to the formation of a protective aluminium oxide layer. A minimum dwell time of 3 h at 425 °C was required to stabilise the films and set the electrical properties. - Highlights: • Thin films of copper–aluminium–molybdenum were sputtered on alumina substrates. • Film properties were investigated with variation in process conditions. • Low sputtering pressure gave improved electrical performance. • Post deposition annealing in air further improved electrical performance

  9. Hopper design for metallic powders used in additive manufacturing processes

    CSIR Research Space (South Africa)

    Visagie, N

    2013-10-01

    Full Text Available The influence of hopper geometry on the flow behaviour of typical metallic powders used in additive manufacturing processes is investigated. Bulk hopper theory provides a method of determining critical hopper parameters for bulk amounts...

  10. Powder Metallurgy Reconditioning of Food and Processing Equipment Components

    Science.gov (United States)

    Nafikov, M. Z.; Aipov, R. S.; Konnov, A. Yu.

    2017-12-01

    A powder metallurgy method is developed to recondition the worn surfaces of food and processing equipment components. A combined additive is composed to minimize the powder losses in sintering. A technique is constructed to determine the powder consumption as a function of the required metallic coating thickness. A rapid method is developed to determine the porosity of the coating. The proposed technology is used to fabricate a wear-resistant defectless metallic coating with favorable residual stresses, and the adhesive strength of this coating is equal to the strength of the base metal.

  11. HYDRATION PROCESS AND MECHANICAL PROPERTIES OF CEMENT PASTE WITH RECYCLED CONCRETE POWDER AND SILICA SAND POWDER

    Directory of Open Access Journals (Sweden)

    Jaroslav Topič

    2017-11-01

    Full Text Available Recycled concrete powder (RCP mostly consisting of cement paste could be reused as partial cement replacement. The aim of this paper is to compare hydration and mechanical properties of RCP and two types of silica sand powder (SSP. Comparison of those materials combined with cement can highlight the binder properties of recycled concrete powder. Using of two types of SSP also show an influence of their fines on hydration process and mechanical properties. Particle size analysis and calorimetric measurement were carried out and mechanical properties such as bulk density, dynamic Young’s modulus and compression strength were examine. Calorimetric measurement proves the presence of exposed non-hydrated particles in RCP that can react again. However lower density of old cement paste in RCP overweight the mentioned potential of RCP and mechanical properties are decreasing compared with reference cement paste and cement paste SSP.

  12. Titanium Metal Powder Production by the Plasma Quench Process

    Energy Technology Data Exchange (ETDEWEB)

    R. A. Cordes; A. Donaldson

    2000-09-01

    The goals of this project included the scale-up of the titanium hydride production process to a production rate of 50 kg/hr at a purity level of 99+%. This goal was to be achieved by incrementally increasing the production capability of a series of reactor systems. This methodic approach was designed to allow Idaho Titanium Technologies to systematically address the engineering issues associated with plasma system performance, and powder collection system design and performance. With quality powder available, actual fabrication with the titanium hydride was to be pursued. Finally, with a successful titanium production system in place, the production of titanium aluminide was to be pursued by the simultaneously injection of titanium and aluminum precursors into the reactor system. Some significant accomplishments of the project are: A unique and revolutionary torch/reactor capable of withstanding temperatures up to 5000 C with high thermal efficiency has been operated. The dissociation of titanium tetrachloride into titanium powder and HC1 has been demonstrated, and a one-megawatt reactor potentially capable of producing 100 pounds per hour has been built, but not yet operated at the powder level. The removal of residual subchlorides and adsorbed HC1 and the sintering of powder to form solid bodies have been demonstrated. The production system has been operated at production rates up to 40 pounds per hour. Subsequent to the end of the project, Idaho Titanium Technologies demonstrated that titanium hydride powder can indeed be sintered into solid titanium metal at 1500 C without sintering aids.

  13. Ductile zirconium powder by hydride-dehydride process

    Energy Technology Data Exchange (ETDEWEB)

    Krishnan, T S [BHABHA ATOMIC RESEARCH CENTRE, BOMBAY (INDIA); CHAUDHARY, S [NUCLEAR FUEL COMPLEX, HYDERABAD (INDIA)

    1976-09-01

    The preparation of ductile zirconium powder by the hydride-dehydride process has been described. In this process massive zirconium obtained from Kroll reduction of ZrCl/sub 4/ is first rendered brittle by hydrogenation and the hydride crushed and ground in a ball mill to the required particle size. Hydrogen is then hot vacuum extracted to yield the metal powder. The process has been successfully employed for the production of zirconium powders with low oxygen content and having hardness values in the range of 115-130 BHN, starting from a zirconium sponge of 100-120 BHN hardness. Influence of surface characteristics of the starting metal on its hydriding behaviour has been studied and the optimum hydriding-dehydriding conditions established.

  14. Preparation of silver powder through glycerol process

    Indian Academy of Sciences (India)

    Unknown

    paste forms the basis for producing electronic components such as hybrid microcircuits ... The estimation of oxygen and hydrogen in silver pow- ders was carried out ... commercial point of view, as a faster process would ulti- mately result in ...

  15. Temperature Field Simulation of Powder Sintering Process with ANSYS

    Science.gov (United States)

    He, Hongxiu; Wang, Jun; Li, Shuting; Chen, Zhilong; Sun, Jinfeng; You, Ying

    2018-03-01

    Aiming at the “spheroidization phenomenon” in the laser sintering of metal powder and other quality problems of the forming parts due to the thermal effect, the finite element model of the three-dimensional transient metal powder was established by using the atomized iron powder as the research object. The simulation of the mobile heat source was realized by means of parametric design. The distribution of the temperature field during the sintering process under different laser power and different spot sizes was simulated by ANSYS software under the condition of fully considering the influence of heat conduction, thermal convection, thermal radiation and thermophysical parameters. The influence of these factors on the actual sintering process was also analyzed, which provides an effective way for forming quality control.

  16. Powder wastes confinement block and manufacturing process of this block

    International Nuclear Information System (INIS)

    Dagot, L.; Brunel, G.

    1996-01-01

    This invention concerns a powder wastes containment block and a manufacturing process of this block. In this block, the waste powder is encapsulated in a thermo hardening polymer as for example an epoxy resin, the encapsulated resin being spread into cement. This block can contain between 45 and 55% in mass of wastes, between 18 and 36% in mass of polymer and between 14 and 32% in mass of cement. Such a containment block can be used for the radioactive wastes storage. (O.M.). 4 refs

  17. Characterisation of Aronia powders obtained by different drying processes.

    Science.gov (United States)

    Horszwald, Anna; Julien, Heritier; Andlauer, Wilfried

    2013-12-01

    Nowadays, food industry is facing challenges connected with the preservation of the highest possible quality of fruit products obtained after processing. Attention has been drawn to Aronia fruits due to numerous health promoting properties of their products. However, processing of Aronia, like other berries, leads to difficulties that stem from the preparation process, as well as changes in the composition of bioactive compounds. Consequently, in this study, Aronia commercial juice was subjected to different drying techniques: spray drying, freeze drying and vacuum drying with the temperature range of 40-80 °C. All powders obtained had a high content of total polyphenols. Powders gained by spray drying had the highest values which corresponded to a high content of total flavonoids, total monomeric anthocyanins, cyaniding-3-glucoside and total proanthocyanidins. Analysis of the results exhibited a correlation between selected bioactive compounds and their antioxidant capacity. In conclusion, drying techniques have an impact on selected quality parameters, and different drying techniques cause changes in the content of bioactives analysed. Spray drying can be recommended for preservation of bioactives in Aronia products. Powder quality depends mainly on the process applied and parameters chosen. Therefore, Aronia powders production should be adapted to the requirements and design of the final product. Copyright © 2013 Elsevier Ltd. All rights reserved.

  18. Powder processing of high Tc oxide superconductors and their properties

    International Nuclear Information System (INIS)

    Vajpei, A.C.; Upadhyaya, G.S.

    1992-01-01

    Powder processing of ceramics is an established technology and in the area of high T c superconductors, its importance is felt even more significantly. The present monograph is an attempt in this direction to explore the perspectives and practice of powder processing routes towards control and optimization of the microstructure and pertinent properties of high T c oxide superconductors. The monograph consists of 6 chapters. After a very brief introduction (Chapter 1), Chapter 2 describes various classes of high T c oxide superconductors and their phase equilibria. Chapter 3 highlights the preparation of oxide superconductor powders through various routes and details their subtle distinctions. Chapter 4 briefly covers characterisation of the oxide superconductors, laying emphasis on the process-analysis and microstructure. Chapter 5 describes in detail various fabrication techniques for bulk superconductors through the powder routes. The last Chapter (Chapter 6) describing properties of bulk oxide superconductors, discusses the role of subtituents, compositional variations and processing methods on such properties. References are given at the end of each chapter. (orig.)

  19. Predictor of regulation of uranium dioxide powder pressing process

    International Nuclear Information System (INIS)

    Motta, Eduardo Souza; Araujo, Victor Hugo Leal de; Bernardelli, Sergio Henrique

    2007-01-01

    One of the most important steps of the uranium dioxide pellets fabrication used in the nuclear fuel elements is the green pellets pressing. The target density of the pellets after the sintering process determines the density of the green pellet. To meet the same sintered target density the green density may vary according to the powder characteristics. These variations implies in changing the regulation of the press for different powder's patches. The regulation done empirically imply in productivity loss and necessity of reprocessing the pellets pressed during the press regulation and also depends on the operator experience. At this work, was developed an artificial neural network feed forward back propagation to predict the press regulation, depending on the powder characteristics and the green pellet's target density. The results obtained at INB - Industrias Nucleares do Brasil S. A. during the fabrication of the fifth recharge of Angra II nuclear power plant are presented. (author)

  20. Scaleup of powder metallurgy processed Nb-Al multifilamentary wire

    International Nuclear Information System (INIS)

    Thieme, C.; Foner, S.; Otubo, J.; Pourrahimi, S.; Schwartz, B.; Zhang, H.

    1983-01-01

    Power metallurgy processed Nb-Al superconducting wires were fabricated from billets up to 45 mm o.d. with nominal areal reduction ratios, R, up to 2 X 10 5 , Nb powder sizes from 40 to 300 μm from various sources, Al powder sizes from 9 to 75 μm, Al concentrations from 3 to 25 wt % Al and with a wide range of heat treatments. All the compacts used tap density powder in a Cu tube and swaging and/or rod rolling and subsequent wire drawing. Both single strand and bundled wires were made. Overall critical current densities, J /SUB c/, of 2 X 10 4 A/cm 2 at 14 T and 10 4 A/cm 2 at 16 T were achieved for 6 to 8 wt % Al in Nb

  1. Processing and properties of carbon nanofibers reinforced epoxy powder composites

    International Nuclear Information System (INIS)

    Palencia, C.; Mazo, M. A.; Nistal, A.; Rubio, F.; Rubio, J.; Oteo, J. L.

    2011-01-01

    Commercially available CNFs (diameter 30–300 nm) have been used to develop both bulk and coating epoxy nanocomposites by using a solvent-free epoxy matrix powder. Processing of both types of materials has been carried out by a double-step process consisting in an initial physical premix of all components followed by three consecutive extrusions. The extruded pellets were grinded into powder and sieved. Carbon nanofibers powder coatings were obtained by electrostatic painting of the extruded powder followed by a curing process based in a thermal treatment at 200 °C for 25 min. On the other hand, for obtaining bulk carbon nanofibers epoxy composites, a thermal curing process involving several steps was needed. Gloss and mechanical properties of both nanocomposite coatings and bulk nanocomposites were improved as a result of the processing process. FE-SEM fracture surface microphotographs corroborate these results. It has been assessed the key role played by the dispersion of CNFs in the matrix, and the highly important step that is the processing and curing of the nanocomposites. A processing stage consisted in three consecutive extrusions has reached to nanocomposites free of entanglements neither agglomerates. This process leads to nanocomposite coatings of enhanced properties, as it has been evidenced through gloss and mechanical properties. A dispersion limit of 1% has been determined for the studied system in which a given dispersion has been achieved, as the bending mechanical properties have been increased around 25% compared with the pristine epoxy resin. It has been also demonstrated the importance of the thickness in the nanocomposite, as it involves the curing stage. The complex curing treatment carried out in the case of bulk nanocomposites has reached to reagglomeration of CNFs.

  2. Processing and properties of carbon nanofibers reinforced epoxy powder composites

    Science.gov (United States)

    Palencia, C.; Mazo, M. A.; Nistal, A.; Rubio, F.; Rubio, J.; Oteo, J. L.

    2011-11-01

    Commercially available CNFs (diameter 30-300 nm) have been used to develop both bulk and coating epoxy nanocomposites by using a solvent-free epoxy matrix powder. Processing of both types of materials has been carried out by a double-step process consisting in an initial physical premix of all components followed by three consecutive extrusions. The extruded pellets were grinded into powder and sieved. Carbon nanofibers powder coatings were obtained by electrostatic painting of the extruded powder followed by a curing process based in a thermal treatment at 200 °C for 25 min. On the other hand, for obtaining bulk carbon nanofibers epoxy composites, a thermal curing process involving several steps was needed. Gloss and mechanical properties of both nanocomposite coatings and bulk nanocomposites were improved as a result of the processing process. FE-SEM fracture surface microphotographs corroborate these results. It has been assessed the key role played by the dispersion of CNFs in the matrix, and the highly important step that is the processing and curing of the nanocomposites. A processing stage consisted in three consecutive extrusions has reached to nanocomposites free of entanglements neither agglomerates. This process leads to nanocomposite coatings of enhanced properties, as it has been evidenced through gloss and mechanical properties. A dispersion limit of 1% has been determined for the studied system in which a given dispersion has been achieved, as the bending mechanical properties have been increased around 25% compared with the pristine epoxy resin. It has been also demonstrated the importance of the thickness in the nanocomposite, as it involves the curing stage. The complex curing treatment carried out in the case of bulk nanocomposites has reached to reagglomeration of CNFs.

  3. Parameters in selective laser melting for processing metallic powders

    Science.gov (United States)

    Kurzynowski, Tomasz; Chlebus, Edward; Kuźnicka, Bogumiła; Reiner, Jacek

    2012-03-01

    The paper presents results of studies on Selective Laser Melting. SLM is an additive manufacturing technology which may be used to process almost all metallic materials in the form of powder. Types of energy emission sources, mainly fiber lasers and/or Nd:YAG laser with similar characteristics and the wavelength of 1,06 - 1,08 microns, are provided primarily for processing metallic powder materials with high absorption of laser radiation. The paper presents results of selected variable parameters (laser power, scanning time, scanning strategy) and fixed parameters such as the protective atmosphere (argon, nitrogen, helium), temperature, type and shape of the powder material. The thematic scope is very broad, so the work was focused on optimizing the process of selective laser micrometallurgy for producing fully dense parts. The density is closely linked with other two conditions: discontinuity of the microstructure (microcracks) and stability (repeatability) of the process. Materials used for the research were stainless steel 316L (AISI), tool steel H13 (AISI), and titanium alloy Ti6Al7Nb (ISO 5832-11). Studies were performed with a scanning electron microscope, a light microscopes, a confocal microscope and a μCT scanner.

  4. Predictive Simulation of Process Windows for Powder Bed Fusion Additive Manufacturing: Influence of the Powder Bulk Density.

    Science.gov (United States)

    Rausch, Alexander M; Küng, Vera E; Pobel, Christoph; Markl, Matthias; Körner, Carolin

    2017-09-22

    The resulting properties of parts fabricated by powder bed fusion additive manufacturing processes are determined by their porosity, local composition, and microstructure. The objective of this work is to examine the influence of the stochastic powder bed on the process window for dense parts by means of numerical simulation. The investigations demonstrate the unique capability of simulating macroscopic domains in the range of millimeters with a mesoscopic approach, which resolves the powder bed and the hydrodynamics of the melt pool. A simulated process window reveals the influence of the stochastic powder layer. The numerical results are verified with an experimental process window for selective electron beam-melted Ti-6Al-4V. Furthermore, the influence of the powder bulk density is investigated numerically. The simulations predict an increase in porosity and surface roughness for samples produced with lower powder bulk densities. Due to its higher probability for unfavorable powder arrangements, the process stability is also decreased. This shrinks the actual parameter range in a process window for producing dense parts.

  5. A new cleaner process to prepare pressing-powder

    Directory of Open Access Journals (Sweden)

    Shu, Z.

    2011-10-01

    Full Text Available An alternative cleaner process of pressing-powder preparation, based on filter-pressing and a novel granulation method, is presented to substitute the existing spray-drying process. In the new process, about two-thirds of wet-milled slurry is filterpressed, dried and milled into dry fine powder. The other one-third of the slurry and the as-obtained dry fine powder are spray-mixed in a tower, where the slurry droplets adsorb the dry powder to form granules which are then rolled and dried into a useable pressing-powder for tile pressing. The key stages, filter-pressing and granulation (consisting of spray-mixing and rolling treatment, are specially studied. The pressing-powder properties and pressing/firing behavior, and, energy/water consumption and pollution emission data are presented, and a comparison between the new process and the existing spray-drying process is made. This new process has been found to be feasible and provides a pressing-powder with suitable properties, together with lower energy/water consumption and pollution emission (particulate matter and CO2.

    En ese trabajo se presenta un proceso alternativo y más ecológico para la preparación de polvo de prensas por molienda vía húmeda de las materias primas. En este proceso la eliminación del agua de la suspensión obtenida en la etapa de molienda, en vez de realizarse por secado por atomización, se lleva a cabo en dos etapas, en una primera etapa dos tercios de esta suspensión se filtro-prensan, posteriormente se secan y molturan hasta obtener un polvo seco micronizado. Este material seco se introduce por la parte superior de una torre granuladora, en la que se pulveriza el tercio de la suspensión restante por la parte inferior, de forma que las gotas adsorben sobre su superficie las partículas secas formando gránulos, que posteriormente se compactan por rodamiento (“rolling”, y finalmente se secan hasta la humedad requerida para el prensado. En

  6. Optimization of dissolution process parameters for uranium ore concentrate powders

    Energy Technology Data Exchange (ETDEWEB)

    Misra, M.; Reddy, D.M.; Reddy, A.L.V.; Tiwari, S.K.; Venkataswamy, J.; Setty, D.S.; Sheela, S.; Saibaba, N. [Nuclear Fuel Complex, Hyderabad (India)

    2013-07-01

    Nuclear fuel complex processes Uranium Ore Concentrate (UOC) for producing uranium dioxide powder required for the fabrication of fuel assemblies for Pressurized Heavy Water Reactor (PHWR)s in India. UOC is dissolved in nitric acid and further purified by solvent extraction process for producing nuclear grade UO{sub 2} powder. Dissolution of UOC in nitric acid involves complex nitric oxide based reactions, since it is in the form of Uranium octa oxide (U{sub 3}O{sub 8}) or Uranium Dioxide (UO{sub 2}). The process kinetics of UOC dissolution is largely influenced by parameters like concentration and flow rate of nitric acid, temperature and air flow rate and found to have effect on recovery of nitric oxide as nitric acid. The plant scale dissolution of 2 MT batch in a single reactor is studied and observed excellent recovery of oxides of nitrogen (NO{sub x}) as nitric acid. The dissolution process is automated by PLC based Supervisory Control and Data Acquisition (SCADA) system for accurate control of process parameters and successfully dissolved around 200 Metric Tons of UOC. The paper covers complex chemistry involved in UOC dissolution process and also SCADA system. The solid and liquid reactions were studied along with multiple stoichiometry of nitrous oxide generated. (author)

  7. New manufacturing method for Fe-Si magnetic powders using modified pack-cementation process

    Science.gov (United States)

    Byun, Ji Young; Kim, Jang Won; Han, Jeong Whan; Jang, Pyungwoo

    2013-03-01

    This paper describes a new method for making Fe-Si magnetic powders using a pack-cementation process. It was found that Fe-Si alloy powders were formed by a reaction of the pack mixture of Fe, Si, NaF, and Al2O3 powders at 900 °C for 24 h under a hydrogen atmosphere. Separation of the Fe-Si alloy powders was dependent on the particle size of the Fe powders in the pack. For small Fe powders, magnetic separation in a medium of strong alkali solution was recommended. But, for relatively larger Fe powders, the Fe-Si alloy powders were easily separated from Al2O3 powders using a magnet in air atmosphere. The Si content in the Fe-Si magnetic powders were easily controlled by changing the weight ratio of Si to (Si+Fe) in the pack.

  8. Molybdenum plasma spray powder, process for producing said powder, and coating made therefrom

    International Nuclear Information System (INIS)

    Lafferty, W.D.; Cheney, R.F.; Pierce, R.H.

    1979-01-01

    Plasma spray powders of molybdenum particles containing 0.5 to 15 weight percent oxygen and obtained by reacting molybdenum particles with oxygen or oxides in a plasma, form plasma spray coatings exhibiting hardness comparable to flame sprayed coatings formed from molybdenum wire and plasma coatings of molybdenum powders. Such oxygen rich molybdenum powders may be used to form wear resistant coatings, such as for piston rings. (author)

  9. Automation of the Process to Obtain U F4 Powders

    International Nuclear Information System (INIS)

    Fenocchio, A.D

    2001-01-01

    Here is exposed the preliminary analysis of the control system to be implemented in the Production Plant of UF 4 Powders.The work has been done in the electronic laboratory.This implies, the setting of devices (PLC, Temperature Controllers, etc.) and the setting of the communications using the proper protocol.Also is shown a study about the logic for the first part of the conversion process of UF 6 : the evaporation.This study is used to define the methodology to follow in a future PLC program

  10. Synthesis of ITO Powder by Dry Process and Lifetime Characteristics of the ITO Target Fabricated with its Powder

    Science.gov (United States)

    Takahashi, Seiichiro; Itoh, Hironori; Komatsu, Ryuichi

    Lifetime of an indium tin oxide (ITO) target is an important characteristic in the production of liquid crystal displays (LCDs). Increasing the sintering density of the ITO target is assumed to lead to an increased lifetime. So far, it has been clarified that the carbon concentration in In2O3 powder, the raw material of ITO targets, influences remarkably the target lifetime. In this study, with the aim of reducing the concentration of carbon in In2O3 powder, the synthesis of In2O3 powder containing dissolved Sn by a dry process was performed.

  11. Advanced oxide powders processing based on cascade plasma

    International Nuclear Information System (INIS)

    Solonenko, O P; Smirnov, A V

    2014-01-01

    Analysis of the potential advantages offered to thermal spraying and powder processing by the implementation of plasma torches with inter-electrode insert (IEI) or, in other words, cascade plasma torches (CPTs) is presented. The paper provides evidence that the modular designed single cathode CPT helps eliminate the following major disadvantages of conventional plasma torches: plasma parameters drifting, 1-5 kHz pulsing of plasma flow, as well as excessive erosion of electrodes. More stable plasma results in higher quality, homogeneity and reproducibility of plasma sprayed coatings and powders treated. In addition, CPT offers an extremely wide operating window, which allows better control of plasma parameters, particle dwell time and, consequently, particle temperature and velocity within a wide range by generating high enthalpy quasi-laminar plasmas, medium enthalpy transient plasmas, as well as relatively low enthalpy turbulent plasmas. Stable operation, flexibility with plasma gases as well as wide operating window of CPT should help significantly improve the existing plasma spraying processes and coatings, and also help develop new advanced technologies

  12. Research of plasma-electrolyte discharge in the processes of obtaining metallic powders

    Science.gov (United States)

    Kashapov, R. N.; Kashapov, L. N.; Kashapov, N. F.

    2017-11-01

    The use of the plasma electrolyte process has never been considered as a simple, cheap and fast method of obtaining powders used in selective laser melting processes. Therefore, the adaptation of the plasma-electrolyte process to the production of metal powders used in additive production is an urgent task. The paper presents the results of studies of gas discharge parameters between a metal and liquid electrode in the processes of obtaining metallic iron powders. The discharge combustion conditions necessary for the formation of metal powders of micron size are determined. A possible mechanism for the formation of powder particles in a discharge plasma is proposed.

  13. Mechanical Properties of Lightweight Porous Magnesium Processed Through Powder Metallurgy

    Science.gov (United States)

    Zou, Ning; Li, Qizhen

    2018-02-01

    Porous magnesium (Mg) samples with various overall porosities (28.4 ± 1.8%, 35.5 ± 2.5%, 45.4 ± 1.9%, and 62.4 ± 2.2%) were processed through powder metallurgy and characterized to study their mechanical properties. Different porosities were obtained by utilizing different mass fractions of space holder camphene. Camphene was removed by sublimation before sintering and contributed to processing porous Mg with high purity and small average pore size. The average pore size increased from 5.2 µm to 15.1 µm with increase of the porosity from 28.4 ± 1.8% to 62.4 ± 2.2%. Compressive strain-stress data showed that the strain hardening rate, yield strength, and ultimate compressive strength decreased with increase of the porosity. The theoretical yield strength of porous Mg obtained using the Gibson-Ashby model agreed with experimental data.

  14. Powder metallurgy processing of high strength turbine disk alloys

    Science.gov (United States)

    Evans, D. J.

    1976-01-01

    Using vacuum-atomized AF2-1DA and Mar-M432 powders, full-scale gas turbine engine disks were fabricated by hot isostatically pressing (HIP) billets which were then isothermally forged using the Pratt & Whitney Aircraft GATORIZING forging process. While a sound forging was produced in the AF2-1DA, a container leak had occurred in the Mar-M432 billet during HIP. This resulted in billet cracking during forging. In-process control procedures were developed to identify such leaks. The AF2-1DA forging was heat treated and metallographic and mechanical property evaluation was performed. Mechanical properties exceeded those of Astroloy, one of the highest temperature capability turbine disk alloys presently used.

  15. Inverse mathematical modelling and identification in metal powder compaction process

    International Nuclear Information System (INIS)

    Gakwaya, A.; Hrairi, M.; Guillot, M.

    2000-01-01

    An online assessment of the quality of advanced integrated computer aided manufacturing systems require the knowledge of accurate and reliable non-linear constitutive material behavior. This paper is concerned with material parameter identification based on experimental data for which non uniform distribution of stresses and deformation within the volume of the specimen is considered. Both geometric and material non linearities as well interfacial frictional contact are taken into account during the simulation. Within the framework of finite deformation theory, a multisurface multiplicative plasticity model for metal powder compaction process is presented. The model is seen to involve several parameters which are not always activated by a single state variable even though it may be technologically important in assessing the final product quality and manufacturing performance. The resulting expressions are presented in spatial setting and gradient based descent method utilizing the modified Levenberg-Marquardt scheme is used for the minimization of least square functional so as to obtain the best agreement between relevant experimental data and simulated data in a specified energy norm. The identification of a subset of material parameters of the cap model for stainless steel powder compaction is performed. The obtained parameters are validated through a simulation of an industrial part manufacturing case. A very good agreement between simulated final density and measured density is obtained thus demonstrating the practical usefulness of the proposed approach. (author)

  16. Changes in UO2 powder properties during processing via BNFL's binderless route

    International Nuclear Information System (INIS)

    Bromely, A.P.; Logsdon, R.; Roberts, V.A.

    1997-01-01

    The Short Binderless Route (SBR) has been developed for Mixed Oxide fuel production in BNFL's MOX Demonstration Facility (MDF) and the Sellafield MOX Plant (SMP). It is a compact process which enables good homogenisation of the Pu/U mixture and production of free flowing press feed materials. The equipment used to achieve this consists of an attritor mill to provide homogenization and a spheroidiser to provide press feed granules. As for other powder processes, the physical properties of the UO 2 powder can affect the different process stages and consequently a study of some of these effects has been carried out. The aim of the work were to gain a better understanding of the process, to consequently optimize press feed material quality and to also maintain powder hold-up levels in the equipment at a minimum. The paper considers the effects of milling processes on powder morphology and powder surface effects, on the granulation process and also on powder and granule bulk properties such as pour, tap and compaction densities. Results are discussed in terms of powder properties such as powder cohesivity, morphology and particle size. UO 2 powder derived from both the Integrated Dry Route (IDR) and the Ammonium Di-Uranate (ADU) Route are considered. Small (1 kg) scale work has been carried out which has been confirmed by larger (25 kg) scale trials. The work shows that IDR powder with differing morphologies and ADU powder can be successfully processed via the SBR route. (author). 4 figs, 4 tabs

  17. Injection molding of Y-TZP powders prepared by colloidal processing

    International Nuclear Information System (INIS)

    Kimura, Y.; Mineshita, O.; Kaga, T.; Tokinaga, T.; Obitsu, M.

    1991-01-01

    TZP powders containing 3mol% Y 2 O 3 were prepared from ZrOCl 2 solution via an aqueous colloidal suspension of ZrO 2 . Processing variables were optimized to obtain powders suitable for injection molding. Wettability of powders with binders, fluidity of melting compound, removal of binder from green body, and properties of sintered body were investigated

  18. Effect of carbon on mechanical properties of powder-processed Fe ...

    Indian Academy of Sciences (India)

    The present paper records the results of mechanical tests on iron-phosphorus powder alloys which were made using a hot powder forging technique. In this process mild steel encapsulated powders were hot forged into slabs, hot rolled and annealed to relieve the residual stresses. These alloys were characterized in terms ...

  19. Coarsening kinetics of γ' precipitates in the Ni-Al-Mo system

    International Nuclear Information System (INIS)

    Wang Tao; Sheng Guang; Liu Zikui; Chen Longqing

    2008-01-01

    The effect of Mo on the microstructure evolution and coarsening kinetics of γ' precipitates in the Ni-Al-Mo system is studied using phase-field simulations with inputs from thermodynamic, kinetic and lattice parameter databases. For alloys of different compositions, the precipitate morphology and the statistical information of precipitate sizes are predicted as a function of annealing time. It is observed that increasing Mo content leads to a change of the precipitate morphology from being cuboidal to spherical as well as a reduction in the coarsening rate. Comparison between simulated results and existing experimental microstructure morphologies and coarsening rates shows good agreements

  20. Process for the preparation of fine grain metal carbide powders

    International Nuclear Information System (INIS)

    Gortsema, F.P.

    1976-01-01

    Fine grain metal carbide powders are conveniently prepared from the corresponding metal oxide by heating in an atmosphere of methane in hydrogen. Sintered articles having a density approaching the theoretical density of the metal carbide itself can be fabricated from the powders by cold pressing, hot pressing or other techniques. 8 claims, no drawings

  1. Cold Spraying of Armstrong Process Titanium Powder for Additive Manufacturing

    Science.gov (United States)

    MacDonald, D.; Fernández, R.; Delloro, F.; Jodoin, B.

    2017-04-01

    Titanium parts are ideally suited for aerospace applications due to their unique combination of high specific strength and excellent corrosion resistance. However, titanium as bulk material is expensive and challenging/costly to machine. Production of complex titanium parts through additive manufacturing looks promising, but there are still many barriers to overcome before reaching mainstream commercialization. The cold gas dynamic spraying process offers the potential for additive manufacturing of large titanium parts due to its reduced reactive environment, its simplicity to operate, and the high deposition rates it offers. A few challenges are to be addressed before the additive manufacturing potential of titanium by cold gas dynamic spraying can be reached. In particular, it is known that titanium is easy to deposit by cold gas dynamic spraying, but the deposits produced are usually porous when nitrogen is used as the carrier gas. In this work, a method to manufacture low-porosity titanium components at high deposition efficiencies is revealed. The components are produced by combining low-pressure cold spray using nitrogen as the carrier gas with low-cost titanium powder produced using the Armstrong process. The microstructure and mechanical properties of additive manufactured titanium components are investigated.

  2. Material Evaluation and Process Optimization of CNT-Coated Polymer Powders for Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Shangqin Yuan

    2016-10-01

    Full Text Available Multi-walled carbon nanotubes (CNTs as nano-reinforcements were introduced to facilitate the laser sintering process and enhance the thermal and mechanical properties of polymeric composites. A dual experimental-theoretical method was proposed to evaluate the processability and predict the process parameters of newly developed CNT-coated polyamide 12 (CNTs/PA12 powders. The thermal conductivity, melt viscosity, phase transition and temperature-dependent density and heat capacity of PA12 and CNTs/PA12 powders were characterized for material evaluation. The composite powders exhibited improved heat conduction and heat absorption compared with virgin polymer powders, and the stable sintering range of composite powders was extended and found to be favourable for the sintering process. The microstructures of sintered composites revealed that the CNTs remained at the powder boundaries and formed network architectures, which instantaneously induced the significant enhancements in tensile strength, elongation at break and toughness without sacrificing tensile modulus.

  3. Investigation into the production of metastable Nb3Ge powder via the rotating electrode process

    International Nuclear Information System (INIS)

    McCormick, J.P.

    1977-12-01

    The production of metastable Nb 3 Ge powder via the rotating electrode process (REP) employing ''splat cooling'' was investigated. An electrode capable of withstanding the thermal shock of the electric arc used in REP was produced through powder metallurgy techniques. The effect of various parameters involved in the rotating electrode process was studied in correlation with process control and crystal structure, microstructure and compositional analyses of the powder produced. Superconducting transition temperature measurements were made on the powder both as-produced and after annealing experiments

  4. Synthesis of Cu-coated Graphite Powders Using a Chemical Reaction Process

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Jun-Ho; Park, Hyun-Kuk; Oh, Ik-Hyun [Korea Institute of Industrial Technology (KITECH), Gwangju (Korea, Republic of); Lim, Jae-Won [Chonbuk National University, Jeonju (Korea, Republic of)

    2017-05-15

    In this paper, Cu-coated graphite powders for a low thermal expansion coefficient and a high thermal conductivity are fabricated using a chemical reaction process. The Cu particles adhere to the irregular graphite powders and they homogeneously disperse in the graphite matrix. Cu-coated graphite powders are coarser at approximately 3-4 μm than the initial graphite powders; furthermore, their XRD patterns exhibit a low intensity in the oxide peak with low Zn powder content. For the passivation powders, the transposition solvent content has low values, and the XRD pattern of the oxide peaks is almost non-existent, but the high transposition solvent content does not exhibit a difference to the non-passivation treated powders.

  5. Optimization of process parameters in precipitation for consistent quality UO{sub 2} powder production

    Energy Technology Data Exchange (ETDEWEB)

    Tiwari, S.K.; Reddy, A.L.V.; Venkataswamy, J.; Misra, M.; Setty, D.S.; Sheela, S.; Saibaba, N., E-mail: misra@nfc.gov.in [Nuclear Fuel Complex, Hyderabad (India)

    2013-07-01

    Nuclear reactor grade natural uranium dioxide powder is being produced through precipitation route, which is further processed before converting into sintered pellets used in the fabrication of PHWR fuel assemblies of 220 and 540 MWe type reactors. The process of precipitating Uranyl Nitrate Pure Solution (UNPS) is an important step in the UO{sub 2} powder production line, where in soluble uranium is transformed into solid form of Ammonium Uranate (AU), which in turn reflects and decides the powder characteristics. Precipitation of UNPS with vapour ammonia is being carried out in semi batch process and process parameters like ammonia flow rate, temperature, concentration of UNPS and free acidity of UNPS are very critical and decides the UO{sub 2} powder quality. Variation in these critical parameters influences powder characteristics, which in turn influences the sinterability of UO{sub 2} powder. In order to get consistent powder quality and sinterability the critical parameter like ammonia flow rate during precipitation is studied, optimized and validated. The critical process parameters are controlled through PLC based automated on-line data acquisition systems for achieving consistent powder quality with increased recovery and production. The present paper covers optimization of process parameters and powder characteristics. (author)

  6. Optimization of process parameters in precipitation for consistent quality UO2 powder production

    International Nuclear Information System (INIS)

    Tiwari, S.K.; Reddy, A.L.V.; Venkataswamy, J.; Misra, M.; Setty, D.S.; Sheela, S.; Saibaba, N.

    2013-01-01

    Nuclear reactor grade natural uranium dioxide powder is being produced through precipitation route, which is further processed before converting into sintered pellets used in the fabrication of PHWR fuel assemblies of 220 and 540 MWe type reactors. The process of precipitating Uranyl Nitrate Pure Solution (UNPS) is an important step in the UO 2 powder production line, where in soluble uranium is transformed into solid form of Ammonium Uranate (AU), which in turn reflects and decides the powder characteristics. Precipitation of UNPS with vapour ammonia is being carried out in semi batch process and process parameters like ammonia flow rate, temperature, concentration of UNPS and free acidity of UNPS are very critical and decides the UO 2 powder quality. Variation in these critical parameters influences powder characteristics, which in turn influences the sinterability of UO 2 powder. In order to get consistent powder quality and sinterability the critical parameter like ammonia flow rate during precipitation is studied, optimized and validated. The critical process parameters are controlled through PLC based automated on-line data acquisition systems for achieving consistent powder quality with increased recovery and production. The present paper covers optimization of process parameters and powder characteristics. (author)

  7. Characterization of Compaction Process on UO2 Powder Pelletisation

    International Nuclear Information System (INIS)

    Rachmawati, M; Langenati, R; Saputra, T.T; Mahpudin, A; Histori; Sutarya, D; Zahedi

    1998-01-01

    Determination of compaction pressure of pelletization which is based on density characterization in conjunction with satisfactory green strength of the UO 2 pellet, is carried out in this experiment. Cameco UO 2 powder has been mixed up with Zn-stearate lubricant prior to compaction process. The compaction pressure is varied from the range of 2 Mp up to 6 Mp. The mechanical strength is determined using diametral compression strength with the speed of loading of 0.1 mm.min 1 . The density measurement and compression strength test are performed on each of the applied pressure. The result shows that compaction at 5 Mp gives the maximum green strength of UO 2 pellet, while the maximum density is achieved at 5.7 Mp. The maximum green strength and green density of UO 2 (+ TiO 2 ) pellets is achieved at the addition of 0.25% and 0.125% TiO 2 respectively. The compaction pressure which is showing the maximum pellet green strength but still having the required density, is chosen to be the determinant compaction pressure in condition of pelletization

  8. Processing of tungsten csrap into powders by electroerosion dispersion

    International Nuclear Information System (INIS)

    Fominskij, L.P.; Myuller, A.S.; Levchuk, M.V.; Tarabrina, V.P.

    1985-01-01

    A powder produced by electroerosion dispersion in water from tungsten chips and rod cuttings is studied for its properties and structure. Powder particles are mainly of spherical shape, their predominant size is 2-4 μm. A fraction of -63 μm comprises a basic mass of the powder (up to 80%), an ultrafine (to 40 μm) phase of WO which is isolated by decantation comprises about 3.5% of its mass. The powder particles are low oxidized, have a fine-grain microstructure and consist of tungsten with admixture of β-W (to 30%). A fraction of total oxygen mass in the mixture of fractio s 0.74%. The powder containing less than 0.25% of oxygen is produced by decantation of the oxide phase. The product purity is determined exclusively by the purity of the raw material. Prior to producing articles it is recommended to anneal the powder either in the inert atmosphere or in the reduced medium at 750 deg C for β-W to transfer into common tungsten

  9. Effects of Process Parameters on Copper Powder Compaction Process Using Multi-Particle Finite Element Method

    Science.gov (United States)

    Güner, F.; Sofuoğlu, H.

    2018-01-01

    Powder metallurgy (PM) has been widely used in several industries; especially automotive and aerospace industries and powder metallurgy products grow up every year. The mechanical properties of the final product that is obtained by cold compaction and sintering in powder metallurgy are closely related to the final relative density of the process. The distribution of the relative density in the die is affected by parameters such as compaction velocity, friction coefficient and temperature. Moreover, most of the numerical studies utilizing finite element approaches treat the examined environment as a continuous media with uniformly homogeneous porosity whereas Multi-Particle Finite Element Method (MPFEM) treats every particles as an individual body. In MPFEM, each of the particles can be defined as an elastic- plastic deformable body, so the interactions of the particles with each other and the die wall can be investigated. In this study, each particle was modelled and analyzed as individual deformable body with 3D tetrahedral elements by using MPFEM approach. This study, therefore, was performed to investigate the effects of different temperatures and compaction velocities on stress distribution and deformations of copper powders of 200 µm-diameter in compaction process. Furthermore, 3-D MPFEM model utilized von Mises material model and constant coefficient of friction of μ=0.05. In addition to MPFEM approach, continuum modelling approach was also performed for comparison purposes.

  10. Spheroidization by Plasma Processing and Characterization of Stainless Steel Powder for 3D Printing

    Science.gov (United States)

    Ji, Lina; Wang, Changzhen; Wu, Wenjie; Tan, Chao; Wang, Guoyu; Duan, Xuan-Ming

    2017-10-01

    Stainless steel 316L (SS 316L) powder was spheroidized by plasma processing to improve its suitability for powder 3D printing. The obtained spheroidized (sphero) powder was characterized in terms of its crystalline phases, elemental composition, morphology, particle size and distribution, light absorption, and flow properties. The elemental composition of the sphero powder met the Chinese standard for SS 316L except for its Si content. The volume fraction of ferrite increased after plasma processing. Furthermore, plasma processing was shown to not only reduce the mean size of the particles in the size range of 10 to 100 μm but also generate particles in the size range of 0.1 to 10 μm. The smaller particles filled the voids among larger particles, increasing the powder density. The light absorption was also increased owing to enhanced internal reflection. Although the basic flow energy decreased after plasma processing, the flow function (FF) value was smaller for the sphero powder, indicating a lower flowability of the sphero powder. However, the density of SS 316L pieces printed with commercial and sphero powders was 98.76 pct and 98.16 pct of the SS 316L bulk density, respectively, indicating the suitability of the sphero powder for 3D printing despite an FF below 10.

  11. Numerical Simulation of Spheroidization Process of TiAl Alloy Powders in Radio Frequency Plasma

    OpenAIRE

    ZHU Langping; LU Xin; LIU Chengcheng; LI Jianchong; NAN Hai

    2017-01-01

    A numerical simulation method was used to study the radio frequency plasma spheroidization process of TiAl alloy powder. The effects of velocity field and temperature field on the motion trajectory and mass change of TiAl alloy powder with different particle size were analyzed.The results show that the temperature of powder particles increases rapidly under high temperature plasma, surface evaporation cause the reduction of particle size, and particles with small size tend to evaporate quickl...

  12. Modelling the mechanical behaviour of metal powder during Die compaction process

    Directory of Open Access Journals (Sweden)

    G. Cricrì

    2016-07-01

    Full Text Available In this work, powder compaction process was investigated by using a numerical material model, which involves Mohr-Coulomb theory and an elliptical surface plasticity model. An effective algorithm was developed and implemented in the ANSYS finite element (FEM code by using the subroutine USERMAT. Some simulations were performed to validate the proposed metal powder material model. The interaction between metal powder and die walls was considered by means of contact elements. In addition to the analysis of metal powder behaviour during compaction, the actions transmitted to die were also investigated, by considering different friction coefficients. This information is particularly useful for a correct die design.

  13. Powder metallurgical processing and metal purity: A case for ...

    Indian Academy of Sciences (India)

    Unknown

    The paper reviews the role of sintered tantalum as volumetric efficient electrical capacitor. Powder characteristics ... Tantalum is used mainly as a corrosion resistant metal in the chemical industries, as high temperature heating elements and in .... materials cleaning and careful control of plant cleanliness. Table 1. Impurity ...

  14. Continuous Process for Low-Cost, High-Quality YSZ Powder

    Energy Technology Data Exchange (ETDEWEB)

    Scott L. Swartz; Michael Beachy; Matthew M. Seabaugh

    2006-03-31

    This report describes results obtained by NexTech Materials, Ltd. in a project funded by DOE under the auspices of the Solid-State Energy Conversion Alliance (SECA). The project focused on development of YSZ electrolyte powder synthesis technology that could be ''tailored'' to the process-specific needs of different solid oxide fuel cell (SOFC) designs being developed by SECA's industry teams. The work in the project involved bench-scale processing work aimed at establishing a homogeneous precipitation process for producing YSZ electrolyte powder, scaleup of the process to 20-kilogram batch sizes, and evaluation of the YSZ powder products produced by the process. The developed process involved the steps of: (a) preparation of an aqueous hydrous oxide slurry via coprecipitation; (b) washing of residual salts from the precipitated hydroxide slurry followed by drying; (c) calcination of the dried powder to crystallize the YSZ powder and achieve desired surface area; and (d) milling of the calcined powder to targeted particle size. YSZ powders thus prepared were subjected to a comprehensive set of characterization and performance tests, including particle size distribution and surface area analyses, sintering performance studies, and ionic conductivity measurements. A number of different YSZ powder formulations were established, all of which had desirable performance attributes relative to commercially available YSZ powders. Powder characterization and performance metrics that were established at the onset of the project were met or exceeded. A manufacturing cost analysis was performed, and a manufactured cost of $27/kg was estimated based on this analysis. The analysis also allowed an identification of process refinements that would lead to even lower cost.

  15. STUDIES ON WETTABILITY OF STAINLESS STEEL 316L POWDER IN LASER MELTING PROCESS

    Directory of Open Access Journals (Sweden)

    KURIAN ANTONY

    2014-10-01

    Full Text Available Laser sintering is one of the techniques used in additive manufacturing processes. The main objective of the work is to study the effects of process parameters on wetting phenomenon and interfacial energy during laser melting of stainless steel powder. This paper reports wetting of laser melted powder particles and its use for the determination of surface energy of stainless steel powder under laser beam exposure. Process parameters such as laser power, scan speed and beam diameter are considered for study. This study also identifies the process parameters for better wettability which produces smooth surfaces.

  16. Characterization for coating processes of imidazole powders using an ultrasonic atomizer

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jun Sik; Kim, Jun Ki [Korea Institute of Industrial Technology, Incheon (Korea, Republic of); Kim, Mok Soon [Inha University, Incheon (Korea, Republic of); Lee, Jong Hyun [Seoul National University, Seoul (Korea, Republic of)

    2010-01-15

    Imidazole-curing accelerator powders were coated with stearic acid to increase the pot life of anisotropic conductive adhesive (ACA) formulations. To accomplish an efficient coating process, the coating was tested using an ultrasonic atomizer after mixing imidazole powders with a molten coating agent. Design of experiments analysis was organized to elucidate the effect of process parameters and to determine the most crucial parameter. The final formulation incorporating well-processed imidazole loaded powders indicated longer pot life, higher shear strength, and excellent highly accelerated stress test (HAST) reliability. Results show that the coating process using an ultrasonic atomizer is effective in increasing the pot life of ACA formulations

  17. Development of new metal matrix composite electrodes for electrical discharge machining through powder metallurgy process

    Directory of Open Access Journals (Sweden)

    C. Mathalai Sundaram

    2014-12-01

    Full Text Available Electrical discharge machining (EDM is one of the widely used nontraditional machining methods to produce die cavities by the erosive effect of electrical discharges. This method is popular due to the fact that a relatively soft electrically conductive tool electrode can machine hard work piece. Copper electrode is normally used for machining process. Electrode wear rate is the major drawback for EDM researchers. This research focus on fabrication of metal matrix composite (MMC electrode by mixing copper powder with titanium carbide (TiC and Tungsten carbide (WC powder through powder metallurgy process, Copper powder is the major amount of mixing proportion with TiC and WC. However, this paper focus on the early stage of the project where powder metallurgy route was used to determine suitable mixing time, compaction pressure and sintering and compacting process in producing EDM electrode. The newly prepared composite electrodes in different composition are tested in EDM for OHNS steel.

  18. Introduction to powder metallurgy processes for titanium manufacturing; Introduccion al procesado pulvimetalurgico del titanio

    Energy Technology Data Exchange (ETDEWEB)

    Esteban, P. G.; Bolzoni, L.; Ruiz-Navas, E. M.; Gordo, E.

    2011-07-01

    The development of new extraction processes to produce titanium in powder form leads Powder Metallurgy to an advantage position among the manufacturing processes for titanium. The cost reduction of base material, coupled with the economy of the powder metallurgy processes, give titanium industry the chance to diversify its products, which could lead to production volumes able to stabilise the price of the metal. This work reviews some of the Powder Metallurgy techniques for the manufacturing of titanium parts, and describes the two typical approaches for titanium manufacturing: Blending Elemental and Prealloyed Powders. Among others, conventional pressing and sintering are described, which are compared with cold and hot isostatic pressing techniques. Real and potential applications are described. (Author) 71 refs.

  19. Effects of Powder Attributes and Laser Powder Bed Fusion (L-PBF) Process Conditions on the Densification and Mechanical Properties of 17-4 PH Stainless Steel

    Science.gov (United States)

    Irrinki, Harish; Dexter, Michael; Barmore, Brenton; Enneti, Ravi; Pasebani, Somayeh; Badwe, Sunil; Stitzel, Jason; Malhotra, Rajiv; Atre, Sundar V.

    2016-03-01

    The effects of powders attributes (shape and size distribution) and critical processing conditions (energy density) on the densification and mechanical properties of laser powder bed fusion (L-PBF) 17-4 PH stainless steel were studied using four types of powders. The % theoretical density, ultimate tensile strength and hardness of both water- and gas-atomized powders increased with increased energy density. Gas-atomized powders showed superior densification and mechanical properties when processed at low energy densities. However, the % theoretical density and mechanical properties of water-atomized powders were comparable to gas-atomized powders when sintered at a high energy density of 104 J/mm3. An important result of this study was that, even at high % theoretical density (97% ± 1%), the properties of as-printed parts could vary over a relatively large range (UTS: 500-1100 MPa; hardness: 25-39 HRC; elongation: 10-25%) depending on powder characteristics and process conditions. The results also demonstrate the feasibility of using relatively inexpensive water-atomized powders as starting raw material instead of the typically used gas-atomized powders to fabricate parts using L-PBF techniques by sintering at high energy densities.

  20. Performance evaluation and characterisation of EIGA produced titanium alloy powder for additive manufacturing processes

    CSIR Research Space (South Africa)

    Arthur, Nana KK

    2017-11-01

    Full Text Available affect powder quality, and hinder processing. In an investigation by Goso and Kale [3], Ti-6Al-4V alloy powder was produced by the hydride-dehydride (HDH) process in order to make titanium components by blended elemental approach. Chemical analysis.... 2016. Additive manufacturing of metals, Acta Materialia, 117, pp 371-392. 3 [3] Goso, X. and Kale, A. 2010. Production of titanium metal powder by the HDH process, (Paper presented at the South African Institute of Mining and Metallurgy Light...

  1. Design of the ME-I powder mixer. Report of the design and construction of the powder mixer, according to the safety requisites of the pellets fabrication process

    International Nuclear Information System (INIS)

    Mariano H, E.

    1991-03-01

    In order to fulfill the requirements of preparation of powder of UO 2 ; according to procedure P-M-PP-01, rev. 0, for the process of production of pellets, it was designed and manufactured a powders mixer to incorporate the lubricant one (zinc stearate) to the powder of UO 2 . This equipment allows to mix the powder of UO 2 evenly with the one zinc stearate, without forming considerable quantities of fine of UO 2 , besides a sure control for the operators of the process and an easy access to the mixer to inspect the mixture. (Author)

  2. Preparation of magnesium metal matrix composites by powder metallurgy process

    Science.gov (United States)

    Satish, J.; Satish, K. G., Dr.

    2018-02-01

    Magnesium is the lightest metal used as the source for constructional alloys. Today Magnesium based metal matrix composites are widely used in aerospace, structural, oceanic and automobile applications for its light weight, low density(two thirds that of aluminium), good high temperature mechanical properties and good to excellent corrosion resistance. The reason of designing metal matrix composite is to put in the attractive attributes of metals and ceramics to the base metal. In this study magnesium metal matrix hybrid composite are developed by reinforcing pure magnesium with silicon carbide (SiC) and aluminium oxide by method of powder metallurgy. This method is less expensive and very efficient. The Hardness test was performed on the specimens prepared by powder metallurgy method. The results revealed that the micro hardness of composites was increased with the addition of silicon carbide and alumina particles in magnesium metal matrix composites.

  3. Industrial powder metallurgy processing for production of high field Nb3Sn

    International Nuclear Information System (INIS)

    Hecker, A.; Gregory, E.; Wong, J.; Thieme, C.L.H.; Foner, S.

    1988-01-01

    Technology transfer is discussed for fabricating Nb 3 Sn(Ti) via powder metallurgy methods from laboratory scale production at MIT to industrial production at Supercon Inc. Industrial production techniques such as hydrostatic extrusion and drawing have produced superconducting wires with promising critical current densities in preliminary field measurements. Initial steps toward process modification and optimization to improve the commercial feasibility of the powder metallurgy process are evaluated. These modifications are aimed at reducing production time and increasing process flexibility

  4. Processing of tungsten scrap into powders by electroerosion disintegration

    International Nuclear Information System (INIS)

    Fominskii, L.P.; Leuchuk, M.V.; Myuller, A.S.; Tarabrina, V.P.

    1985-01-01

    Utilization of tungsten and tungsten alloy swarf and other waste and also of rejected and worn parts is a matter of great importance in view of the shortage of this metal. The authors examine the electroerosion (EE) disintegration of tungsten in water as a means of utilizing swarf and other loose waste. Unlike chemical methods, EE disintegration ensures ecological purity since there are no effluent waters or toxic discharges. Swarf and trimmings of rods of diameters up to 20 mm obtained after the lathe-turning of tungsten bars sintered from PVN and PVV tungsten powders were disintegrated in water at room temperature between tungsten electrodes. The phase composition of the powder was studied using FeK /SUB alpha/ radiation, by x-ray diffraction methods in a DRON-2 diffractometer with a graphite monochromator on the secondary beam. When tungsten is heated to boiling during EE disintegration, the impurities present in it can evaporate and burn out. Thus, tungsten powder produced by EE disintegration can be purer than the starting metal

  5. Characterization of Ni ferrites powders prepared by plasma arc discharge process

    Energy Technology Data Exchange (ETDEWEB)

    Safari, A. [Department of Materials Science and Engineering, Faculty of Engineering, Shahid Chamran University, Ahvaz (Iran, Islamic Republic of); Gheisari, Kh., E-mail: khgheisari@scu.ac.ir [Department of Materials Science and Engineering, Faculty of Engineering, Shahid Chamran University, Ahvaz (Iran, Islamic Republic of); Farbod, M. [Physics Department, Shahid Chamran University, Ahvaz (Iran, Islamic Republic of)

    2017-01-01

    The aim of this work was to synthesize a single-phase spinel structure from a mixture of zinc, iron and nickel powders by plasma arc discharge method. A mixture of zinc, iron and nickel powders with the appropriate molar ratio was prepared and formed into a cylindrical shape. The synthesis process was performed in air, oxygen and argon atmospheres with the applied arc current of 400 A and pressure of 1 atm. After establishing an arc between the electrodes, the produced powders were collected and their structure and magnetic properties were examined by XRD and VSM, respectively. ZnO as an impurity was appeared in the as-produced powders owing to the high reactivity of zinc atoms, preventing the formation of Ni–Zn ferrite. A pure spinel structure with the highest saturation magnetization (43.8 emu/g) was observed as zinc powders removed completely from the initial mixture. Morphological evaluations using field emission scanning electron microscopy showed that the mean size of fabricated nanoparticles was in the range 100–200 nm and was dependent on the production conditions. - Highlights: • Nanocrystalline Ni ferrite powders are prepared by plasma arc discharge process. • The mean particle size of the as-synthesized ceramic powders is about 100 nm. • The highest saturation magnetization is observed as zinc powders removed completely from the initial mixture.

  6. Density of liquid NiCrAlMo quarternary alloys measured by a modified sessile drop method

    International Nuclear Information System (INIS)

    Fang, L.; Wang, Y.F.; Xiao, F.; Tao, Z.N.; MuKai, K.

    2006-01-01

    The densities of liquid NiCrAlMo quaternary alloys with a fixed molar ratio of Ni:Cr:Al (approximately as 73:14:13) and molybdenum concentration from 0 to 10 mass% were measured by a modified sessile drop method (MSDM). It was found that the density of the liquid NiCrAlMo quaternary alloys decreases with increasing temperature, but increases with the increase of molybdenum concentration. The molar volume of liquid NiCrAlMo quaternary alloys increases with the increase of temperature and molybdenum concentration. The density of liquid NiCrAlMo quaternary alloys calculated from the partial molar volumes of nickel, chromium, aluminum and molybdenum in the corresponding Ni-based binary alloys are in good agreement with the experimental results, means, within the error tolerance range the density of liquid Ni-based multi-component alloys can be predicted from the partial volumes of elements in Ni-based binary alloys in liquid state

  7. Investigation of the oxidative processes in intermetallic Sm Co5 powder during heat treatment

    International Nuclear Information System (INIS)

    Talijan, Nadezda M.; Milutinovic-Nikolic, Aleksandra; Stajic-Trosic, Jasna T.; Jovanovic, Zarko D.

    1996-01-01

    Understanding of the thermal stability of intermetallic Sm Co 5 powder is essential for designing the working atmosphere in all phases of the technological procedure in the production of sintered Sm Co 5 magnets to obtain maximal magnetic properties. The thermal stability of the Sm Co 5 powder with defined chemical composition and particle size was investigated in the interval from 20 to 900 deg C. Commercial Sm Co 5 powder was used in this experiment. The powder was milled in anhydrous toluene in an agate mortar to fine powder of quality used in the production of sintered magnets. All the experiments were carried out with powder of an average particle size of 7.23μm, established by SEM. THe thermal stability of the Sm Co 5 powder in static air atmosphere was investigated by thermogravimetric analysis (TGA) using a DuPont Thermal Analyzer. Investigation of the behaviour of Sm Co 5 powder during heating was carried out using new samples of Sm Co 5 powder for each of the investigated temperature cycles. It was found by TGA that up to 200 deg C, the oxidation of Sm Co 5 was negligible. X-ray diffraction of the thermogravimetric experimental residue of the Sm Co 5 powder, heated at 240 deg C, yielded only the presence of the Sm Co 5 phase. By X-ray diffraction different crystal forms were identified depending on the maximal heating temperature. The following phases were identified: Sm 2 O 3 , Co, Co O, Co 3 O 4 and Sm Co O 3 . According to TG and X-ray results, for each of the investigated temperatures, the corresponding chemical reactions were established. The experimental data from both the thermal and X-ray investigations confirm that the phases of pressing and aligning the Sm Co 5 powder, in the process of producing sintered Sm Co 5 magnets, may be performed without a protective atmosphere. (author)

  8. Powder metallurgical processing of magnetostrictive materials based on rare earth-iron intermetallic compounds

    International Nuclear Information System (INIS)

    Malekzadeh, M.

    1978-01-01

    Procedures are described for fabrication of high density rare earth-iron magnetostrictive compounds by powder metallurgical techniques. The fabrication involves a sequence of steps which includes preparing the pre-alloyed compounds, pulverizing them into a fine powder, compacting in suitable sizes and shapes, and sintering. Samples prepared by these procedures are carefully characterized by scanning electron microscopy, x-ray diffraction, dilatometry, and magnetic measurements. Process steps are found to exert important influences upon densities, microstructure and magnetic properties attained after densification. Investigations on a number of these process steps, including milling time and medium, sintering, and magnetic powder alignment are described

  9. New processing for DEB powder for thermal batteries

    Science.gov (United States)

    Szwarc, R.; Walton, R. D.

    1980-06-01

    The electrochemical batteries employed are primary reserve batteries which employ a pelletized cell design. Each cell consists of an electrolyte-depolarizer pellet sandwiched between an anode and a heat pellet. The depolarizer-electrolyte, commonly referred to as DEB, is composed of CaCrO4, LiClKC1 eutectic and SiO2 binder powder, which has been blended and pressed into pellets. The DEB pellet serves as electrolyte and as active cathode when the salt becomes molten upon battery activation. The heat pellet serves the dual purpose of providing the heat necessary to activate the battery and as the cathode current collector. The heat pellet is composed of iron powder and KC104. Since activated life requirements for batteries vary from seconds up to one hour, the battery must be well insulated to conserve the heat produced by the ignition of the heat pellets to maintain the electrolyte in a molten state and to protect sensitive electronic components in contact with the battery case. Because the electrolyte, particularly LiCl, is hygroscopic, the baterries are hermetically sealed in stainless steel cans, and are manufactured in dryrooms maintaned at 3% relative humidity or better.

  10. A study on improvement of UO2 powder production process for high sintered density

    International Nuclear Information System (INIS)

    Park, Jin Hoh; Hwang, Sung Tae; Jun, Kwan Sik; Choi, Yoon Dong; Choi, Jong Hyun; Lee, Kyoo Il; Kim, Tae Joon; Jung, Kyung Chae; Kim, Kwang Lak; Kwon, Sang Woon; Kim, Byung Hoh; Hong, Soon Bok

    1995-01-01

    Various conversion processes were reviewed from the viewpoint of manufacturing cost, product quality and liquid waste. The MDD process was selected a suitable target process for the good quality of UO 2 powder and the recycling availability of nitric acid. The MDD process consists of two steps, double salt preparation [(NH 4 ) 2 UO 2 (NO 3 ) 4 ] from uranyl nitrate solution and thermal decomposition/reduction to UO 2 powder. The reaction mechanism and properties for the intermediates were analyzed to define the proposed operational conditions of the process. The conceptual process was proposed and experimental facility was designed and installed. 12 figs, 7 tabs, 7 refs. (Author)

  11. Preparation of Nd–Fe–B sintered magnets from HDDR-processed powder

    Energy Technology Data Exchange (ETDEWEB)

    Takagi, Kenta, E-mail: k-takagi@aist.go.jp [Green Innovative Magnetic Materials Research Center, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560 (Japan); Akada, Misaho [Magnetic Materials R& D Center, Research Associations of Magnetic Materials for High-Efficiency Motors (MagHEM), Nagoya 463-8560 (Japan); Soda, Rikio; Ozaki, Kimihiro [Green Innovative Magnetic Materials Research Center, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560 (Japan)

    2015-11-01

    The electric-current sintering technique was used to fully densify hydrogenation–disproportionation–desorption–recombination (HDDR)-processed Nd–Fe–B powder at temperatures below the grain growth temperature in order to produce high-coercive bulk magnets. However, the sintered magnets exhibited anomalous coercivity reduction that depended on sintered density. Reheating examination of the sintered magnets revealed that the reduced coercivity was increased in proportion to the heating temperature, resulting in complete recovery of coercivity. As a result, the combination of electric-current sintering and post-annealing produced sintered magnets with a coercivity of 15 kOe. Scanning and transmission electron microscopy revealed no evidence that associated the anomalous coercivity reduction and recovery with grain boundary morphology. On the other hand, various HDDR powders with different particle sizes were sintered, and finer powders yielded lower coercivity after sintering, implying that the anomalous coercivity reduction was associated with particle surface oxides of the raw powder. - Highlights: • We conduct a sintering of HDDR-processed Nd–Fe–B powder without coercivity reduction. • Rapid current sintering allows densification of this powder without grain growth. • However, the sintered magnets show an anomalous coercivity reduction phenomenon. • It is found that post-annealing completely recovers the reduced coercivity. • The anomalous coercivity reduction would be due to surface oxide of the raw powder.

  12. Modeling of mixing processes: Fluids, particulates, and powders

    Energy Technology Data Exchange (ETDEWEB)

    Ottino, J.M.; Hansen, S. [Northwestern Univ., Evanston, IL (United States)

    1995-12-31

    Work under this grant involves two main areas: (1) Mixing of Viscous Liquids, this first area comprising aggregation, fragmentation and dispersion, and (2) Mixing of Powders. In order to produce a coherent self-contained picture, we report primarily on results obtained under (1), and within this area, mostly on computational studies of particle aggregation in regular and chaotic flows. Numerical simulations show that the average cluster size of compact clusters grows algebraically, while the average cluster size of fractal clusters grows exponentially; companion mathematical arguments are used to describe the initial growth of average cluster size and polydispersity. It is found that when the system is well mixed and the capture radius independent of mass, the polydispersity is constant for long-times and the cluster size distribution is self-similar. Furthermore, our simulations indicate that the fractal nature of the clusters is dependent upon the mixing.

  13. A novel process for production of spherical PBT powders and their processing behavior during laser beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, Jochen, E-mail: jochen.schmidt@fau.de; Sachs, Marius; Fanselow, Stephanie; Wirth, Karl-Ernst; Peukert, Wolfgang [Friedrich-Alexander-Universität Erlangen-Nürnberg, Institute of Particle Technology, Cauerstr. 4, D-91058 Erlangen (Germany); Zhao, Meng; Wudy, Katrin; Drexler, Maximilian; Drummer, Dietmar [Friedrich-Alexander-Universität Erlangen-Nürnberg, Institute of Polymer Technology, Am Weichselgarten 9, D-91058 Erlangen (Germany)

    2016-03-09

    Additive manufacturing processes like laser beam melting of polymers are established for production of prototypes and individualized parts. The transfer to other areas of application and to serial production is currently hindered by the limited availability of polymer powders with good processability. Within this contribution a novel process route for the production of spherical polymer micron-sized particles of good flowability has been established and applied to produce polybutylene terephthalate (PBT) powders. Moreover, the applicability of the PBT powders in selective laser beam melting and the dependencies of process parameters on device properties will be outlined. First, polymer micro particles are produced by a novel wet grinding method. To improve the flowability the produced particles the particle shape is optimized by rounding in a heated downer reactor. A further improvement of flowability of the cohesive spherical PBT particles is realized by dry coating. An improvement of flowability by a factor of about 5 is achieved by subsequent rounding of the comminution product and dry-coating as proven by tensile strength measurements of the powders. The produced PBT powders were characterized with respect to their processability. Therefore thermal, rheological, optical and bulk properties were analyzed. Based on these investigations a range of processing parameters was derived. Parameter studies on thin layers, produced in a selective laser melting system, were conducted. Hence appropriate parameters for processing the PBT powders by laser beam melting, like building chamber temperature, scan speed and laser power have been identified.

  14. A novel process for production of spherical PBT powders and their processing behavior during laser beam melting

    International Nuclear Information System (INIS)

    Schmidt, Jochen; Sachs, Marius; Fanselow, Stephanie; Wirth, Karl-Ernst; Peukert, Wolfgang; Zhao, Meng; Wudy, Katrin; Drexler, Maximilian; Drummer, Dietmar

    2016-01-01

    Additive manufacturing processes like laser beam melting of polymers are established for production of prototypes and individualized parts. The transfer to other areas of application and to serial production is currently hindered by the limited availability of polymer powders with good processability. Within this contribution a novel process route for the production of spherical polymer micron-sized particles of good flowability has been established and applied to produce polybutylene terephthalate (PBT) powders. Moreover, the applicability of the PBT powders in selective laser beam melting and the dependencies of process parameters on device properties will be outlined. First, polymer micro particles are produced by a novel wet grinding method. To improve the flowability the produced particles the particle shape is optimized by rounding in a heated downer reactor. A further improvement of flowability of the cohesive spherical PBT particles is realized by dry coating. An improvement of flowability by a factor of about 5 is achieved by subsequent rounding of the comminution product and dry-coating as proven by tensile strength measurements of the powders. The produced PBT powders were characterized with respect to their processability. Therefore thermal, rheological, optical and bulk properties were analyzed. Based on these investigations a range of processing parameters was derived. Parameter studies on thin layers, produced in a selective laser melting system, were conducted. Hence appropriate parameters for processing the PBT powders by laser beam melting, like building chamber temperature, scan speed and laser power have been identified.

  15. Investigation of a thermoplastic-powder metallurgy process for the fabrication of porous niobium rods

    International Nuclear Information System (INIS)

    Nordin, D.R.

    1978-06-01

    The feasibility of using a thermoplastic-powder metallurgy technique for the fabrication of porous niobium rods was investigated. Some early problems were overcome to successfully extrude the polymer coated niobium powder into long lengths. The effects of certain process variables were investigated. Residual porosity and extrusion pressure were found to be regulated by the polymer fraction. The procedures for taking the extruded polystyrene--niobium rods through the heat treatments to the final, tin infiltrated stage are explained

  16. Rapid formation of phase-clean 110 K (Bi-2223) powders derived via freeze-drying process

    Science.gov (United States)

    Balachandran, U.

    1996-06-04

    A process for the preparation of amorphous precursor powders for Pb-doped Bi{sub 2}Sr{sub 2} Ca{sub 2}Cu{sub 3}O{sub x} (2223) includes a freeze-drying process incorporating a splat-freezing step. The process generally includes splat freezing a nitrate solution of Bi, Pb, Sr, Ca, and Cu to form flakes of the solution without any phase separation; grinding the frozen flakes to form a powder; freeze-drying the frozen powder; heating the dried powder to form a dry green precursor powders; denitrating the green-powders; heating the denitrated powders to form phase-clean Bi-2223 powders. The grain boundaries of the 2223 grains appear to be clean, leading to good intergrain contact between 2223 grains. 11 figs.

  17. Preparation of soft-agglomerated nano-sized ceramic powders by sol-gel combustion process

    International Nuclear Information System (INIS)

    Feng, Q.; Ma, X.H.; Yan, Q.Z.; Ge, C.C.

    2009-01-01

    The soft-agglomerated Gd 2 BaCuO 5 (Gd211) nano-powders were synthesized by sol-gel combustion process with binary ligand and the special pretreatment on gel. The mechanism of the formation of weakly agglomerated structure was studied in detail. The results showed that network structure in gelation process was found to be a decisive factor for preventing agglomeration of colloidal particles. The removal of free water, coordinated water, and most of hydroxyl groups during pretreatment further inhibited the formation of hydrogen bonds between adjacent particles. The soft-agglomeration of the particles was confirmed by isolated particles in calcined Gd211 powders and in green compact, a narrow monomodal pore size distribution of the green compact and the low agglomeration coefficient of the calcined Gd211 powder. Extension this process to synthesis of BaCeO 3 , BaTiO 3 and Ce 0.8 Sm 0.2 O 1.9 powders, also led to weakly agglomerated nano-powders. It suggests that this method represents a powerful and facile method for the creation of doped and multi-component nano-sized ceramic powders.

  18. Development of the process for production of UO2 powder by atomization of uranyl nitrate

    International Nuclear Information System (INIS)

    Oliveira Lainetti, P.E. de.

    1991-01-01

    A method of direct conversion of uranyl nitrate hexahydrate (UNH) solution to ceramic grade uranium dioxide powders by thermal denitration in a furnace that combines atomization nozzle and a gas stirred bed is described. The main purpose of this work is to show that this alternative process is technically viable, specially if the recovery of the scrap generated in the nuclear fuel pellet production is required, without further generation of new liquid wastes. The steps for the development of the denitration unit as well as the characteristics of the final powders are described. Powder production experiments have been carried out for different atomization gas pressures and furnace upper section temperatures. Determination of impurity content, specific surface area, particle size and pore size distribution, density, U content, and O/U rate of uranium dioxide powders have been done; phase identification and morphology studies have also been performed. Sintered pellets have been studied by hydrostatic density determination and microstructure analyses. (author)

  19. The Specification of Cement Powders for Waste Encapsulation Processes at Sellafield site

    International Nuclear Information System (INIS)

    Angus, M.; Borwick, J.; Cann, G.; Hayes, M.; McLuckie, B.; Jowsey, J.

    2012-01-01

    Requirements are described for Portland Cement (CEM I), Ground Granulated Blast-furnace Slag (GGBS) and Fly Ash (FA) powders used for the encapsulation of Intermediate Level Radioactive Waste (ILW) in UK, with particular reference to Sellafield site encapsulation processes. Differences between the powders used by the UK nuclear industry and the equivalent British and European cement standards are explained. Research over the last 20 years to respond to changes in the performance of these powders is summarised and options for dealing with potential future changes are discussed. These include the use of special blends of GGBS to achieve the desired flow properties or alternatively poly-carboxylate super-plasticizers to produce grouts with consistent performance using cement powders with a wide range of composition. (authors)

  20. Nanocrystallite characterization of milled simulated dry process fuel powders by neutron diffraction

    International Nuclear Information System (INIS)

    Ryu, Ho Jin; Kang, Kwon Ho; Moon, Je Sun; Song, Kee Chan; Choi, Yong Nam

    2003-01-01

    The nano-scale crystallite sizes of simulated spent fuel powders were measured by the neutron diffraction line broadening method in order to analyze the sintering behavior of the dry process fuel. The mixed U0 2 and fission product oxide powders were dry-milled in an attritor for 30, 60, and 120 min. The diffraction patterns of the powders were obtained by using the high resolution powder diffractometer in the HANARO research reactor. Diffraction line broadening due to crystallite size was measured using various techniques such as the Stokes' deconvolution, profile fitting methods using Cauchy function, Gaussian function, and Voigt function, and the Warren-Averbach method. The r.m.s. strain, stacking fault, twin and dislocation density were measured using the information from the diffraction pattern. The realistic crystallite size can be obtained after separation of the contribution from the non-uniform strain, stacking fault and twin

  1. Wear behaviour of wear-resistant adaptive nano-multilayered Ti-Al-Mo-N coatings

    Science.gov (United States)

    Sergevnin, V. S.; Blinkov, I. V.; Volkhonskii, A. O.; Belov, D. S.; Kuznetsov, D. V.; Gorshenkov, M. V.; Skryleva, E. A.

    2016-12-01

    Coating samples in the Ti-Al-Mo-N system were obtained by arc-PVD method at variable bias voltage Ub applied to the substrate, and the partial pressure of nitrogen P(N2) used as a reaction gas. The deposited coatings were characterized by a nanocrystalline structure with an average grain size of 30-40 nm and multilayered architecture with alternating layers of (Ti,Al)N nitride and Mo-containing phases with a thickness comparable to the grain size. Coatings of (Ti,Al)N-Mo-Mo2N and (Ti,Al)N-Mo2N compositions were obtained by changing deposition parameters. The obtained coatings had hardness of 40 GPa and the relative plastic deformation under microindentation up to 60%. (Ti,Al)N-Mo2N coatings demonstrated better physicomechanical characteristics, showing high resistance to crack formation and destruction through the plastic deformation mechanism without brittle fracturing, unlike (Ti,Al)N-Mo-Mo2N. The friction coefficient of the study coatings (against Al2O3 balls under dry condition using a pin-on-disc method) reached the values of 0.35 and 0.5 at 20 °C and 500 °C respectively, without noticeable wear within this temperature range. These tribological properties were achieved by forming MoO3 acting as a solid lubricant. At higher temperatures the deterioration in the tribological properties is due to the high rate of MoO3 sublimation from friction surfaces.

  2. Behaviour of CaO coating of gas atomized Mg powders using mechanical milling process

    International Nuclear Information System (INIS)

    Kim, Sun-Mi; Kim, Yong Hwan; Kim, Young Do; Kim, Taek-Soo

    2011-01-01

    Highlights: → This work is very new, since behaviour of CaO coating with milling time as desulfurizer is not frequently reported. → The manuscript reports the new manner of Mg powders desulfurizer development by the innovative process. - Abstract: In order to synthesize a thermally stable Mg powder as a desulfurizer of iron, pure Mg was gas atomized to powders and coated by CaO powders, to produce a thermally stable desulfurizer using a mechanical milling process. Since the effect of desulfurization is dependent on the degree of surface modification, coating behaviours such as the size, morphology and layer thickness were investigated as a function of milling condition. As the milling conducted from 10 min to 30 min, 1 h, 3 h, 6 h, 12 h, CaO particles began to stick on the surface of Mg powders. The layer of CaO formed from 1 h milling was about 17 μm thick and gradually thickened to be 28 μm, 32 μm and 37 μm with increasing the milling time to 3 h, 6 h and 12 h, respectively. The shape of coated powder became more spherical after 1 h milling, being mostly spherical after 6 h. Desulfurization rate and uniformity were evaluated for the various thickness of the coating layer.

  3. Numerical Simulation of Spheroidization Process of TiAl Alloy Powders in Radio Frequency Plasma

    Directory of Open Access Journals (Sweden)

    ZHU Langping

    2017-06-01

    Full Text Available A numerical simulation method was used to study the radio frequency plasma spheroidization process of TiAl alloy powder. The effects of velocity field and temperature field on the motion trajectory and mass change of TiAl alloy powder with different particle size were analyzed.The results show that the temperature of powder particles increases rapidly under high temperature plasma, surface evaporation cause the reduction of particle size, and particles with small size tend to evaporate quickly. The motion trajectory of particles with different sizes in the lower end of the cooling tube is different obviously, small particles tend to enter the air outlet,while the larger particles are easy to fall down to the bottom of the cooling tube to be collected. Increasing air flow rate can improve the velocity of air flow in the spheroidizing system, causing larger particles to be taken away by the air, resulting in yield reduction. The simulation results of TiAl alloy powder spheroidization are close to the experimental results refer to parameters such as powder size distribution, average particle size and powder yield, and the model is in good accordance with the actual process of the spheroidization.

  4. Tribological Properties of New Cu-Al/MoS2 Solid Lubricant Coatings Using Magnetron Sputter Deposition

    Directory of Open Access Journals (Sweden)

    Ming Cao

    2018-04-01

    Full Text Available The increasing demands of environmental protection have led to solid lubricant coatings becoming more and more important. A new type of MoS2-based coating co-doped with Cu and Al prepared by magnetron sputtering, including Cu/MoS2 and Cu-Al/MoS2 coatings, for lubrication applications is reported. To this end, the coatings were annealed in an argon atmosphere furnace. The microstructure and the tribological properties of the coatings prior to and following annealing were analyzed using scanning electron microscopy, energy dispersive spectrometry, X-ray diffractometry (XRD and with a multi-functional tester for material surface properties. The results demonstrated that the friction coefficient of the Cu/MoS2 coating was able to reach as low as 0.07, due to the synergistic lubrication effect of the soft metal Cu with MoS2. However, the wear resistance of the coating was not satisfied. Although the lowest friction coefficient of the Cu-Al/MoS2 coatings was 0.083, the wear resistance was enhanced, which was attributed to the improved the toughness of the coatings due to the introduction of aluminum. The XRD results revealed that the γ2-Cu9Al4 phase was formed in the specimen of Cu-Al/MoS2 coatings. The comprehensive performance of the Cu-Al/MoS2 coatings after annealing was improved in comparison to substrate heating, since the heat-treatment was beneficial for the strengthening of the solid solution of the coatings.

  5. Electrical resistivity of CuAlMo thin films grown at room temperature by dc magnetron sputtering

    OpenAIRE

    Birkett, Martin; Penlington, Roger

    2016-01-01

    We report on the thickness dependence of electrical resistivity of CuAlMo films grown by dc magnetron sputtering on glass substrates at room temperature. The electrical resistance of the films was monitored in situ during their growth in the thickness range 10–1000 nm. By theoretically modelling the evolution of resistivity during growth we were able to gain an insight into the dominant electrical conduction mechanisms with increasing film thickness. For thicknesses in the range 10–25 nm the ...

  6. Formation and mechanism of nanocrystalline AZ91 powders during HDDR processing

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yafen; Fan, Jianfeng, E-mail: fanjianfeng@tyut.edu.cn; Zhang, Hua; Zhang, Qiang; Gao, Jing; Dong, Hongbiao, E-mail: hd38@leicester.ac.uk; Xu, Bingshe

    2017-03-15

    Grain sizes of AZ91 alloy powders were markedly refined to about 15 nm from 100 to 160 μm by an optimized hydrogenation-disproportionation-desorption-recombination (HDDR) process. The effect of temperature, hydrogen pressure and processing time on phase and microstructure evolution of AZ91 alloy powders during HDDR process was investigated systematically by X-ray diffraction, optical microscopy, scanning electron microscopy and transmission electron microscopy, respectively. The optimal HDDR process for preparing nanocrystalline Mg alloy powders is hydriding at temperature of 350 °C under 4 MPa hydrogen pressure for 12 h and dehydriding at 350 °C for 3 h in vacuum. A modified unreacted core model was introduced to describe the mechanism of grain refinement of during HDDR process. - Highlights: • Grain size of the AZ91 alloy powders was significantly refined from 100 μm to 15 nm. • The optimal HDDR technology for nano Mg alloy powders is obtained. • A modified unreacted core model of grain refinement mechanism was proposed.

  7. Elaboration and characterisation of yttrium oxide and hafnium oxide powders by the sol-gel process

    International Nuclear Information System (INIS)

    Hours, T.

    1988-01-01

    The two classical sol-gel processes, colloidal and polymeric are studied for the preparation of yttrium oxide and hafnium oxide high performance powders. In the colloidal process, controlled and reproducible conditions for the preparation of yttrium oxide and hafnium oxide sols from salts or alkoxides are developed and the hydrothermal synthesis monodisperse hafnium oxide colloids is studied. The polymeric process is studied with hafnium ethyl-hexylate, hydrolysis kinetics for controlled preparation of sols and gels is investigated. Each step of preparation is detailed and powders obtained are characterized [fr

  8. Evaluation of microstructure and phase relations in a powder processed Ti-44Al-12Nb alloy

    International Nuclear Information System (INIS)

    Kumar, S.G.; Reddy, R.G.; Wu, J.; Holthus, J.

    1995-01-01

    Titanium aluminides based on the ordered face-centered tetragonal γTiAl phase possess attractive properties, such as low density, high melting point, good elevated temperature strength, modulus retention, and oxidation resistance, making these alloys potential high-temperature structural materials. These alloys can be processed by both ingot metallurgy and powder metallurgy routes. In the present study, three variations of the powder metallurgy route were studied to process a Ti-44Al-12Nb (at.%) alloy: (a) cold pressing followed by reaction sintering (CP process); (b) cold pressing, vacuum hot pressing, and then sintering (HP process); and (c) arc melting, hydride-dehydride process to make the alloy powder, cold isostatic pressing, and then sintering (AM process). Microstructural and phase relations were studied by x-ray diffraction (XRD) analysis, optical microscopy, scanning electron microscopy with an energy-dispersive spectrometer (SEM-EDS), and electron probe microanalysis (EPMA). The phases identified were Ti 3 Al and TiAl; an additional Nb 2 Al phase was observed in the HP sample. The microstructures of CP and HP processed samples are porous and chemically inhomogeneous whereas the AM processed sample revealed fine equiaxed microstructure. This refinement of the microstructure is attributed to the fine, homogeneous powder produced by the hydride-dehydride process and the high compaction pressures

  9. PROCESSING OF SOFT MAGNETIC MATERIALS BY POWDER METALLURGY AND ANALYSIS OF THEIR PERFORMANCE IN ELECTRICAL MACHINES

    Directory of Open Access Journals (Sweden)

    W. H. D. Luna

    2017-12-01

    Full Text Available This article presents the use of finite elements to analyze the yield of electric machines based on the use of different soft magnetic materials for the rotor and the stator, in order to verify the performance in electric machine using powder metallurgy. Traditionally, the cores of electric machines are built from rolled steel plates, thus the cores developed in this work are obtained from an alternative process known as powder metallurgy, where powders of soft magnetic materials are compacted and sintered. The properties of interest were analyzed (magnetic, electric and mechanical properties and they were introduced into the software database. The topology of the rotor used was 400 W three-phase synchronous motor manufactured by WEG Motors. The results show the feasibility to replace the metal sheets of the electric machines by solid blocks obtained by powder metallurgy process with only 0.37% yield losses. In addition, the powder metallurgical process reduces the use of raw materials and energy consumption per kg of raw material processed.

  10. Design of a uranium-dioxide powder spheroidization system by plasma processing

    Science.gov (United States)

    Cavender, Daniel

    The plasma spheroidization system (PSS) is the first process in the development of a tungsten-uranium dioxide (W-UO2) ceramic-metallic (cermet) fuel for nuclear thermal rocket (NTR) propulsion. For the purposes of fissile fuel retention, UO2 spheroids ranging in size from 50 - 100 micrometers (μm) in diameter will be encapsulated in a tungsten shell. The PSS produces spherical particles by melting angular stock particles in an argon-hydrogen plasma jet where they become spherical due to surface tension. Surrogate CeO 2 powder was used in place of UO2 for system and process parameter development. Stock and spheroidized powders were micrographed using optical and scanning electron microscopy and evaluated by statistical methods to characterize and compare the spherocity of pre and post process powders. Particle spherocity was determined by irregularity parameter. Processed powders showed a statistically significant improvement in spherocity, with greater that 60% of the examined particles having an irregularity parameter of equal to or lower than 1.2, compared to stock powder.

  11. Scaling up the production capacity of U-Mo powder by HMD process

    International Nuclear Information System (INIS)

    Pasqualini, E.E.; Lopez, M.; Helzel Garcia, L.J.; Echenique, P.; Adelfang, P.

    2002-01-01

    The recent discovery that uranium alloys in metastable gamma phase can be hydrided at low temperatures and pressures have allowed developing the method of commuting bulk materials by milling the hydride to desired size and then dehydriding the powder. This process is called HMD (hydriding-milling-dehydriding) and needs an initial step of hydrogen incorporation to allow the alloy to be hydrided. This four step process has been conveniently set up for the production of U-7Mo powder for its use in nuclear fuels. Low equipment investment and low man power are needed for this achievement. The process is being analyzed in its scaling up for one kilogram batches and a 50 kilogram per year production capacity of U-Mo powder. (author)

  12. Valorizing waste iron powder in biogas production: Hydrogen sulfide control and process performances.

    Science.gov (United States)

    Andriamanohiarisoamanana, Fetra J; Shirai, Tomoya; Yamashiro, Takaki; Yasui, Seiichi; Iwasaki, Masahiro; Ihara, Ikko; Nishida, Takehiro; Tangtaweewipat, Suchon; Umetsu, Kazutaka

    2018-02-15

    Biogas is composed of different gases including hydrogen sulfide (H 2 S), which is a hazardous gas that damages pipes and generators in anaerobic digestion system. The objective of this study was to control H 2 S by waste iron powder produced by laser cutting machine in a steel and iron industry. Waste iron powder was mixed with dairy manure at a concentration between 2.0 and 20.0 g/L in batch experiments, while the concentration was varied between 1.0 and 4.0 g/L in bench experiment. In batch experiment, a reduction of up to 93% of H 2 S was observed at waste iron powder of 2.0 g/L (T1), while the reduction was of more than 99% at waste iron powder beyond 8.0 g/L (T4 ∼ T6). The total sulfide concentration (S T ) increased together with waste iron powder concentration and was fitted with a quadratic equation with a maximum S T of 208.0 mg/L at waste iron powder of 20.2 g/L. Waste iron powder did not have significant effect on methane yield in batch and bench experiments. However, hydrolysis rate constant was increased by almost 100%, while the lag-phase period was reduced to half in test digesters compared to that in control digester. In bench experiment, H 2 S concentration was reduced by 89% at 2.0 g/L, while 50% at 1.0 g/L. Therefore, waste iron powder was effectively removed H 2 S and did not affect negatively anaerobic digestion process. Copyright © 2017 Elsevier Ltd. All rights reserved.

  13. Properties of WZ21 (%wt) alloy processed by a powder metallurgy route.

    Science.gov (United States)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2015-06-01

    Microstructure, mechanical properties and corrosion behaviour of WZ21 (%wt) alloy prepared by a powder metallurgy route from rapidly solidified powders have been studied. Results were compared to those of the same alloy prepared through a conventional route of casting and extrusion. The microstructure of the extruded ingot consisted of α-Mg grains and Mg3Zn3Y2 (W-phase) and LPSO-phase particles located at grain boundaries. Moreover, stacking faults were also observed within α-Mg grains. The alloy processed by the powder metallurgy route exhibited a more homogeneous and finer microstructure, with a grain size of 2 μm. In this case W-phase and Mg24Y5 phase were identified, but not the LPSO-phase. The microstructural refinement induced by the use of rapidly solidified powders strengthened the alloy at room temperature and promoted superplasticity at higher strain rates. Corrosion behaviour in PBS medium evidenced certain physical barrier effect of the almost continuous arrangements of second phases aligned along the extrusion direction in conventionally processed WZ21 alloy, with a stable tendency around 7 mm/year. On the other hand, powder metallurgy processing promoted significant pitting corrosion, inducing accelerated corrosion rate during prolonged immersion times. Copyright © 2015 Elsevier Ltd. All rights reserved.

  14. An Investigation of Sintering Parameters on Titanium Powder for Electron Beam Melting Processing Optimization

    Directory of Open Access Journals (Sweden)

    Philipp Drescher

    2016-12-01

    Full Text Available Selective electron beam melting (SEBM is a relatively new additive manufacturing technology for metallic materials. Specific to this technology is the sintering of the metal powder prior to the melting process. The sintering process has disadvantages for post-processing. The post-processing of parts produced by SEBM typically involves the removal of semi-sintered powder through the use of a powder blasting system. Furthermore, the sintering of large areas before melting decreases productivity. Current investigations are aimed at improving the sintering process in order to achieve better productivity, geometric accuracy, and resolution. In this study, the focus lies on the modification of the sintering process. In order to investigate and improve the sintering process, highly porous titanium test specimens with various scan speeds were built. The aim of this study was to decrease build time with comparable mechanical properties of the components and to remove the residual powder more easily after a build. By only sintering the area in which the melt pool for the components is created, an average productivity improvement of approx. 20% was achieved. Tensile tests were carried out, and the measured mechanical properties show comparatively or slightly improved values compared with the reference.

  15. An Investigation of Sintering Parameters on Titanium Powder for Electron Beam Melting Processing Optimization.

    Science.gov (United States)

    Drescher, Philipp; Sarhan, Mohamed; Seitz, Hermann

    2016-12-01

    Selective electron beam melting (SEBM) is a relatively new additive manufacturing technology for metallic materials. Specific to this technology is the sintering of the metal powder prior to the melting process. The sintering process has disadvantages for post-processing. The post-processing of parts produced by SEBM typically involves the removal of semi-sintered powder through the use of a powder blasting system. Furthermore, the sintering of large areas before melting decreases productivity. Current investigations are aimed at improving the sintering process in order to achieve better productivity, geometric accuracy, and resolution. In this study, the focus lies on the modification of the sintering process. In order to investigate and improve the sintering process, highly porous titanium test specimens with various scan speeds were built. The aim of this study was to decrease build time with comparable mechanical properties of the components and to remove the residual powder more easily after a build. By only sintering the area in which the melt pool for the components is created, an average productivity improvement of approx. 20% was achieved. Tensile tests were carried out, and the measured mechanical properties show comparatively or slightly improved values compared with the reference.

  16. Mechanical characterisation of superconducting BSCCO powder and numerical modelling of the OPIT process

    DEFF Research Database (Denmark)

    Bech, Jakob Ilsted; Eriksen, Morten; Toussaint, F.

    2000-01-01

    Silver/BSCCO composite superconducting tapes are produced using BSCCO-2212 ceramic powder. The manufacturing process implies a large number of forming operations including drawing and rolling. The numerical simulation of the flat rolling process is of a great interest to anticipate the shape...... of the silver/composite tape. In order to achieve these goals, the plastic properties of superconducting BSCCO-2212 ceramic powder are investigated with three mechanical tests. Results obtained from diametrical, uniaxial and die compaction tests are used to fit the parameters of the Drucker...

  17. Analysis of Hazards Associated with a Process Involving Uranium Metal and Uranium Hydride Powders

    Energy Technology Data Exchange (ETDEWEB)

    Bullock, J.S.

    2000-05-01

    An analysis of the reaction chemistry and operational factors associated with processing uranium and uranium hydride powders is presented, focusing on a specific operation in the Development Division which was subjected to the Job Hazard Analysis (JHA) process. Primary emphasis is on the thermodynamic factors leading to pyrophoricity in common atmospheres. The discussion covers feed powders, cold-pressed and hot-pressed materials, and stray material resulting from the operations. The sensitivity of the various forms of material to pyrophoricity in common atmospheres is discussed. Operational recommendations for performing the work described are given.

  18. On suitability of novel fluidised bed technique for separation of metallic powders during commercial powder metallurgical processing

    NARCIS (Netherlands)

    Ritherdon, J; Dechsiri, C; Jones, AR; Hoffmann, AC; Wright, IG

    Experiments have been performed to test the efficiency with which a novel fluidised bed technique could separate different metallic powders in terms of size and density. The overall aim was to assess the potential of this technique for the commercial separation of defective powder fractions from

  19. A novel process route for the production of spherical SLS polymer powders

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, Jochen; Sachs, Marius; Blümel, Christina; Winzer, Bettina; Toni, Franziska; Wirth, Karl-Ernst; Peukert, Wolfgang [Institute of Particle Technology, Friedrich-Alexander-Universität Erlangen-Nürnberg, Cauerstraße 4, D-91058 Erlangen (Germany)

    2015-05-22

    Currently, rapid prototyping gradually is transferred to additive manufacturing opening new applications. Especially selective laser sintering (SLS) is promising. One drawback is the limited choice of polymer materials available as optimized powders. Powders produced by cryogenic grinding show poor powder flowability resulting in poor device quality. Within this account we present a novel process route for the production of spherical polymer micron-sized particles of good flowability. The feasibility of the process chain is demonstrated for polystyrene e. In a first step polymer microparticles are produced by a wet grinding method. By this approach the mean particle size and the particle size distribution can be tuned between a few microns and several 10 microns. The applicability of this method will be discussed for different polymers and the dependencies of product particle size distribution on stressing conditions and process temperature will be outlined. The comminution products consist of microparticles of irregular shape and poor powder flowability. An improvement of flowability of the ground particles is achieved by changing their shape: they are rounded using a heated downer reactor. The influence of temperature profile and residence time on the product properties will be addressed applying a viscous-flow sintering model. To further improve the flowability of the cohesive spherical polymer particles nanoparticles are adhered onto the microparticles’ surface. The improvement of flowability is remarkable: rounded and dry-coated powders exhibit a strongly reduced tensile strength as compared to the comminution product. The improved polymer powders obtained by the process route proposed open new possibilities in SLS processing including the usage of much smaller polymer beads.

  20. A novel process route for the production of spherical SLS polymer powders

    International Nuclear Information System (INIS)

    Schmidt, Jochen; Sachs, Marius; Blümel, Christina; Winzer, Bettina; Toni, Franziska; Wirth, Karl-Ernst; Peukert, Wolfgang

    2015-01-01

    Currently, rapid prototyping gradually is transferred to additive manufacturing opening new applications. Especially selective laser sintering (SLS) is promising. One drawback is the limited choice of polymer materials available as optimized powders. Powders produced by cryogenic grinding show poor powder flowability resulting in poor device quality. Within this account we present a novel process route for the production of spherical polymer micron-sized particles of good flowability. The feasibility of the process chain is demonstrated for polystyrene e. In a first step polymer microparticles are produced by a wet grinding method. By this approach the mean particle size and the particle size distribution can be tuned between a few microns and several 10 microns. The applicability of this method will be discussed for different polymers and the dependencies of product particle size distribution on stressing conditions and process temperature will be outlined. The comminution products consist of microparticles of irregular shape and poor powder flowability. An improvement of flowability of the ground particles is achieved by changing their shape: they are rounded using a heated downer reactor. The influence of temperature profile and residence time on the product properties will be addressed applying a viscous-flow sintering model. To further improve the flowability of the cohesive spherical polymer particles nanoparticles are adhered onto the microparticles’ surface. The improvement of flowability is remarkable: rounded and dry-coated powders exhibit a strongly reduced tensile strength as compared to the comminution product. The improved polymer powders obtained by the process route proposed open new possibilities in SLS processing including the usage of much smaller polymer beads

  1. Evaluation of ring shear testing as a characterization method for powder flow in small-scale powder processing equipment

    DEFF Research Database (Denmark)

    Søgaard, Søren Vinter; Pedersen, Troels; Allesø, Morten

    2014-01-01

    Powder flow in small-scale equipment is challenging to predict. To meet this need, the impact of consolidation during powder flow characterization, the level of consolidation existing during discharge of powders from a tablet press hopper and the uncertainty of shear and wall friction measurements...... normal stress were approximately 200Pa and 114Pa, respectively, in the critical transition from the converging to the lower vertical section of the hopper. The lower limit of consolidation for the shear and wall friction test was approximately 500Pa and 200Pa, respectively. At this consolidation level......, the wall and shear stress resolution influences the precision of the measured powder flow properties. This study highlights the need for an improved experimental setup which would be capable of measuring the flow properties of powders under very small consolidation stresses with a high shear stress...

  2. Simplification of the processing of milled aluminium powder and mechanical evaluation properties

    International Nuclear Information System (INIS)

    Cintas, J.; Rodriguez, J. A.; Gallardo, J. M.; Herrera, E. J.

    2001-01-01

    An alternative powder.metallurgy consolidation method of milled aluminium (M Al) powder, consisting in a double cycle of cold pressing and vacuum sintering, has been developed. The aim of the present investigation is to simplify this consolidation method, from the original five steps to only three steps. This would be possible since milled powders soften during desassing, at high temperature. The mechanical properties of compacts (hardness at room and high temperature, ultimate tensile strength and elongation) obtained by the three-step and the five-step processing are comparable. This process could be ol special interest for the manufacturing of large series of small parts, such as are used in the automotive industry. (Author) 10 refs

  3. Passivation process for superfine aluminum powders obtained by electrical explosion of wires

    International Nuclear Information System (INIS)

    Kwon, Young-Soon; Gromov, Alexander A.; Ilyin, Alexander P.; Rim, Geun-Hie

    2003-01-01

    The process of passivation of superfine aluminum powders (SFAPs) (a s ≤100 nm), obtained with the electrical explosion of wires (EEW) method, has been studied. The passivation coatings of different nature (oxides, stearic acid and aluminum diboride) were covered on the particle surface. The process of passivation and analysis of passivated powders was studied by X-ray photoelectron spectroscopy (XPS), XRD, TEM, infrared spectroscopy (IR), mass spectrometry (MS), thermocouple method and bomb calorimetry. After the comprehensive testing of coatings, a model of stabilization of the superfine aluminum particles was suggested, explaining the anomalous high content of aluminum metal in the electroexplosive powders. The main characteristic of the model is a formation of charged structures, which prevent metal oxidation

  4. Measurement techniques in dry-powdered processing of spent nuclear fuels

    International Nuclear Information System (INIS)

    Bowers, D. L.; Hong, J.-S.; Kim, H.-D.; Persiani, P. J.; Wolf, S. F.

    1999-01-01

    High-performance liquid chromatography (HPLC) with inductively coupled plasma mass spectrometry (ICPMS) detection, α-spectrometry (α-S), and γ-spectrometry (γ-S) were used for the determination of nuclide content in five samples excised from a high-burnup fuel rod taken from a pressurized water reactor (PWR). The samples were prepared for analysis by dissolution of dry-powdered samples. The measurement techniques required no separation of the plutonium, uranium, and fission products. The sample preparation and analysis techniques showed promise for in-line analysis of highly-irradiated spent fuels in a dry-powdered process. The analytical results allowed the determination of fuel burnup based on 148 Nd, Pu, and U content. A goal of this effort is to develop the HPLC-ICPMS method for direct fissile material accountancy in the dry-powdered processing of spent nuclear fuel

  5. A dual response surface optimization methodology for achieving uniform coating thickness in powder coating process

    Directory of Open Access Journals (Sweden)

    Boby John

    2015-09-01

    Full Text Available The powder coating is an economic, technologically superior and environment friendly painting technique compared with other conventional painting methods. However large variation in coating thickness can reduce the attractiveness of powder coated products. The coating thickness variation can also adversely affect the surface appearance and corrosion resistivity of the product. This can eventually lead to customer dissatisfaction and loss of market share. In this paper, the author discusses a dual response surface optimization methodology to minimize the thickness variation around the target value of powder coated industrial enclosures. The industrial enclosures are cabinets used for mounting the electrical and electronic equipment. The proposed methodology consists of establishing the relationship between the coating thickness & the powder coating process parameters and developing models for the mean and variance of coating thickness. Then the powder coating process is optimized by minimizing the standard deviation of coating thickness subject to the constraint that the thickness mean would be very close to the target. The study resulted in achieving a coating thickness mean of 80.0199 microns for industrial enclosures, which is very close to the target value of 80 microns. A comparison of the results of the proposed approach with that of existing methodologies showed that the suggested method is equally good or even better than the existing methodologies. The result of the study is also validated with a new batch of industrial enclosures.

  6. Mechanical Properties Studies of Components Formulation for Mixing Process Contain of Polypropylene, Polyethylene, and Aluminium Powder

    Science.gov (United States)

    Hamsi, A.; Dinzi, R.

    2017-03-01

    Certain powder and others components can induce toxic reactions if not properly handled in the mixing stage. During handling, the small particles can become airborne and be trapped in the lungs, another concern is inhomogeneities in the mixing process. Uniform quantities of the particles of the components are needed in all portions of the mixture. This paper reports the results of mechanical properties studies of mixing three components formulation for mixing process. Contain of Polyethylene (PE), Polyprophylene (PP) and Aluminium Powder. Powder mixer, Autodesk mold flow and computer based on excell method was carried out to study the influence of each formulation component on the flow %, PE 20% and Aluminium powder 2%. Macroscopic optic and macro photo was carried out to identify the homogenity of mixing, tensile test for identify the strength of component after mixing. Finally the optimal tensile test with composition PP 785,PE 20% and Aluminium powder 2% at speed 52 rpm, temperature 1500C, the tensile strength 20,92 N/mm2. At temperature 1600C, speed 100 rpm the optimum tensile strength 17,91 N/mm2. The result of simulation autodesk mold flow adviser the filling time 6 seconds. Otherwise on manual hot hidraulic press the time of filling 10 seconds.

  7. Consumer acceptance and aroma characterization of navy bean (Phaseolus vulgaris) powders prepared by extrusion and conventional processing methods.

    Science.gov (United States)

    Szczygiel, Edward J; Harte, Janice B; Strasburg, Gale M; Cho, Sungeun

    2017-09-01

    Food products produced with bean ingredients are gaining in popularity among consumers due to the reported health benefits. Navy bean (Phaseolus vulgaris) powder produced through extrusion can be considered as a resource-efficient alternative to conventional methods, which often involve high water inputs. Therefore, navy bean powders produced with extrusion and conventional methods were assessed for the impact of processing on consumer liking in end-use products and odor-active compounds. Consumer acceptance results reveal significant differences in flavor, texture and overall acceptance scores of several products produced with navy bean powder. Crackers produced with extruded navy bean powder received higher hedonic flavor ratings than those produced with commercial navy bean powder (P < 0.001). GC-O data showed that the commercial powder produced through conventional processing had much greater contents of several aliphatic aldehydes commonly formed via lipid oxidation, such as hexanal, octanal and nonanal with descriptors of 'grassy', 'nutty', 'fruity', 'dusty', and 'cleaner', compared to the extruded powder. Extrusion processed navy bean powders were preferred over commercial powders for certain navy bean powder applications. This is best explained by substantial differences in aroma profiles of the two powders that may have been caused by lipid oxidation. © 2017 Society of Chemical Industry. © 2017 Society of Chemical Industry.

  8. Study of the fluidized bed chemical vapor deposition process on very dense powder for nuclear applications

    International Nuclear Information System (INIS)

    Vanni, Florence

    2015-01-01

    This thesis is part of the development of low-enriched nuclear fuel, for the Materials Test Reactors (MTRs), constituted of uranium-molybdenum particles mixed with an aluminum matrix. Under certain conditions under irradiations, the U(Mo) particles interact with the aluminum matrix, causing unacceptable swelling of the fuel plate. To inhibit this phenomenon, one solution consists in depositing on the surface of the U(Mo) particles, a thin silicon layer to create a barrier effect. This thesis has concerned the study of the fluidized bed chemical vapor deposition (CVD) process to deposit silicon from silane, on the U(Mo) powder, which has an exceptional density of 17,500 kg/m 3 . To achieve this goal, two axes were treated during the thesis: the study and the optimization of the fluidization of a so dense powder, and then those of the silicon deposition process. For the first axis, a series of tests was performed on a surrogate tungsten powder in different columns made of glass and made of steel with internal diameters ranging from 2 to 5 cm, at room temperature and at high temperature (650 C) close to that of the deposits. These experiments helped to identify wall effects phenomena within the fluidized bed, which can lead to heterogeneous deposits or particles agglomeration. Some dimensions of the fluidization columns and operating conditions allowing a satisfactory fluidization of the powder were identified, paving the way for the study of silicon deposition. Several campaigns of deposition experiments on the surrogate powder and then on the U(Mo) powder were carried out in the second axis of the study. The influence of the bed temperature, the inlet molar fraction of silane diluted in argon, and the total gas flow of fluidization, was examined for different diameters of reactor and for various masses of powder. Morphological and structural characterization analyses (SEM, XRD..) revealed a uniform silicon deposition on all the powder and around each particle

  9. Optimisation Of Process Parameters In High Energy Mixing As A Method Of Cohesive Powder Flowability Improvement

    Directory of Open Access Journals (Sweden)

    Leś Karolina

    2015-12-01

    Full Text Available Flowability of fine, highly cohesive calcium carbonate powder was improved using high energy mixing (dry coating method consisting in coating of CaCO3 particles with a small amount of Aerosil nanoparticles in a planetary ball mill. As measures of flowability the angle of repose and compressibility index were used. As process variables the mixing speed, mixing time, and the amount of Aerosil and amount of isopropanol were chosen. To obtain optimal values of the process variables, a Response Surface Methodology (RSM based on Central Composite Rotatable Design (CCRD was applied. To match the RSM requirements it was necessary to perform a total of 31 experimental tests needed to complete mathematical model equations. The equations that are second-order response functions representing the angle of repose and compressibility index were expressed as functions of all the process variables. Predicted values of the responses were found to be in a good agreement with experimental values. The models were presented as 3-D response surface plots from which the optimal values of the process variables could be correctly assigned. The proposed, mechanochemical method of powder treatment coupled with response surface methodology is a new, effective approach to flowability of cohesive powder improvement and powder processing optimisation.

  10. Identifying the hazard characteristics of powder byproducts generated from semiconductor fabrication processes.

    Science.gov (United States)

    Choi, Kwang-Min; An, Hee-Chul; Kim, Kwan-Sick

    2015-01-01

    Semiconductor manufacturing processes generate powder particles as byproducts which potentially could affect workers' health. The chemical composition, size, shape, and crystal structure of these powder particles were investigated by scanning electron microscopy equipped with an energy dispersive spectrometer, Fourier transform infrared spectrometry, and X-ray diffractometry. The powders generated in diffusion and chemical mechanical polishing processes were amorphous silica. The particles in the chemical vapor deposition (CVD) and etch processes were TiO(2) and Al(2)O(3), and Al(2)O(3) particles, respectively. As for metallization, WO(3), TiO(2), and Al(2)O(3) particles were generated from equipment used for tungsten and barrier metal (TiN) operations. In photolithography, the size and shape of the powder particles showed 1-10 μm and were of spherical shape. In addition, the powders generated from high-current and medium-current processes for ion implantation included arsenic (As), whereas the high-energy process did not include As. For all samples collected using a personal air sampler during preventive maintenance of process equipment, the mass concentrations of total airborne particles were particles less than 10 μm in diameter) using direct-reading aerosol monitor by area sampling were between 0.00 and 0.02 μg/m(3). Although the exposure concentration of airborne particles during preventive maintenance is extremely low, it is necessary to make continuous improvements to the process and work environment, because the influence of chronic low-level exposure cannot be excluded.

  11. Study of soft magnetic iron cobalt based alloys processed by powder injection molding

    International Nuclear Information System (INIS)

    Silva, Aline; Lozano, Jaime A.; Machado, Ricardo; Escobar, Jairo A.; Wendhausen, Paulo A.P.

    2008-01-01

    As a near net shape process, powder injection molding (PIM) opens new possibilities to process Fe-Co alloys for magnetic applications. Due to the fact that PIM does not involve plastic deformation of the material during processing, we envisioned the possibility of eliminating vanadium (V), which is generally added to Fe-Co alloys to improve the ductility in order to enable its further shaping by conventional processes such as forging and cold rolling. In our investigation we have found out two main futures related to the elimination of V, which lead to a cost-benefit gain in manufacturing small magnetic components where high-saturation induction is needed at low frequencies. Firstly, the elimination of V enables the achievement of much better magnetic properties when alloys are processed by PIM. Secondly, a lower sintering temperature can be used when the alloy is processed starting with elemental Fe and Co powders without the addition of V

  12. A study on improvement of UO{sub 2} powder production process for high sintered density

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jin Hoh; Hwang, Sung Tae; Jun, Kwan Sik; Choi, Yoon Dong; Choi, Jong Hyun; Lee, Kyoo Il; Kim, Tae Joon; Jung, Kyung Chae; Kim, Kwang Lak; Kwon, Sang Woon; Kim, Byung Hoh; Hong, Soon Bok [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-01-01

    Various conversion processes were reviewed from the viewpoint of manufacturing cost, product quality and liquid waste. The MDD process was selected a suitable target process for the good quality of UO{sub 2} powder and the recycling availability of nitric acid. The MDD process consists of two steps, double salt preparation [(NH{sub 4}){sub 2}UO{sub 2}(NO{sub 3}){sub 4}] from uranyl nitrate solution and thermal decomposition/reduction to UO{sub 2} powder. The reaction mechanism and properties for the intermediates were analyzed to define the proposed operational conditions of the process. The conceptual process was proposed and experimental facility was designed and installed. 12 figs, 7 tabs, 7 refs. (Author).

  13. Processing line for industrial radiation-thermal synthesis of doped lithium ferrite powders

    Science.gov (United States)

    Surzhikov, A. P.; Galtseva, O. V.; Vasendina, E. A.; Vlasov, V. A.; Nikolaev, E. V.

    2016-02-01

    The paper considers the issues of industrial production of doped lithium ferrite powders by radiation-thermal method. A technological scheme of the processing line is suggested. The radiation-thermal technological scheme enables production of powders with technical characteristics close to the required ones under relatively low temperature annealing conditions without intermediate mixing. The optimal conditions of the radiation-thermal synthesis are achieved isothermally under irradiation by the electron beam with energy of 2.5 MeV in the temperature range of 700-750 0C within- 120 min.

  14. Y-TZP ceramic processing from coprecipitated powders : A comparative study with three commercial dental ceramics

    NARCIS (Netherlands)

    Lazar, Dolores R. R.; Bottino, Marco C.; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H. A.

    2008-01-01

    Objectives. (1) To synthesize 3 mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. Methods.

  15. Microbiota dynamics and diversity at different stages of industrial processing of cocoa beans into cocoa powder

    NARCIS (Netherlands)

    Líma, L.J.R.; Velpen, van der V.; Wolkers-Rooijackers, J.C.M.; Kamphuis, H.J.; Zwietering, M.H.; Nout, M.J.R.

    2012-01-01

    We sampled a cocoa powder production line to investigate the impact of processing on the microbial community size and diversity at different stages. Classical microbiological methods were combined with 16S rRNA gene PCR-denaturing gradient gel electrophoresis, coupled with clone library

  16. ESR and microbiological studies on gamma radiation processed dehydrated onion powder

    International Nuclear Information System (INIS)

    Khedkar, K.C.; Kumbhare, M.N.; Sharma, G.; Lavale, D.S.; Kadam, R.M.; Bhide, M.K.; Sastry, M.D.

    2001-01-01

    Paper describes the potential of ESR technique for detection of free radicals produced in the irradiated onion powder. Experiments were carried out to evaluate the effect of light, moisture and time on the stability of free radicals produced by gamma radiation. Some microbiological studies were also carried out on unprocessed and radiation-processed product. (author)

  17. [Study on moisture sorption process model and application traditional Chinese medicine extract powder].

    Science.gov (United States)

    Lin, Tingting; He, Yan; Xiao, Xiong; Yuan, Liang; Rao, Xiaoyong; Luo, Xiaojian

    2010-04-01

    Study on the moisture sorption process characteristics of traditional Chinese medicine extract powder, to establish a mathematical model, provide a new method for in-depth study for moisture sorption behavior of traditional Chinese medicine extract powder and a reference for determine the production cycle, and predict product stability. Analyzed moisture absorption process of traditional Chinese medicine extract powder by utilized the law of conservation of mass and Fick's first law to establish the double exponential absorption model, fitted the moisture absorption data and compared with other commonly used five kinds of model to estimate the double-exponential absorption model. The statistical analysis showed that the coefficient of determination (R2) of double exponential model, Weibull distribution model and first order kinetics model were large, but the residues sum of squares (RSS) and AIC values were small. Synthesized the practical application meaning, we consided that the double exponential model was more suitable for simulating the process of Chinese medicine extract powder moisture absorption. The double exponential is suitable for characterization the process of traditional Chinese medicine extract moisture absorption.

  18. Nutritional Potential and Functionality of Whey Powder Influenced by Different Processing Temperature and Storage

    OpenAIRE

    Zarmina Gillani; Nuzhat Huma; Aysha Sameen; Mulazim Hussain Bukhari

    2017-01-01

    Whey is an excellent food ingredient owing to its high nutritive value and its functional properties. However, composition of whey varies depending on composition of milk, processing conditions, processing method, and its whey protein content. The aim of this study was to prepare a whey powder from raw whey and to determine the influence of different processing temperatures (160 and 180 °C) on the physicochemical, functional properties during storage of 180 days and on whey protein denaturati...

  19. Nanostructuring of Aluminum Alloy Powders by Cryogenic Attrition with Hydrogen-Free Process Control Agent

    Science.gov (United States)

    2015-02-01

    Nanostructuring of Aluminum Alloy Powders by Cryogenic Attrition with Hydrogen-Free Process Control Agent by Frank Kellogg , Clara Hofmeister...Process Control Agent Frank Kellogg Bowhead Science and Technology Clara Hofmeister Advanced Materials Processing and Analysis Center...NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) Frank Kellogg , Clara Hofmeister, Anit Giri, and Kyu Cho 5d. PROJECT NUMBER 5e

  20. Characterization of Ni ferrites powders prepared by plasma arc discharge process

    Science.gov (United States)

    Safari, A.; Gheisari, Kh.; Farbod, M.

    2017-01-01

    The aim of this work was to synthesize a single-phase spinel structure from a mixture of zinc, iron and nickel powders by plasma arc discharge method. A mixture of zinc, iron and nickel powders with the appropriate molar ratio was prepared and formed into a cylindrical shape. The synthesis process was performed in air, oxygen and argon atmospheres with the applied arc current of 400 A and pressure of 1 atm. After establishing an arc between the electrodes, the produced powders were collected and their structure and magnetic properties were examined by XRD and VSM, respectively. ZnO as an impurity was appeared in the as-produced powders owing to the high reactivity of zinc atoms, preventing the formation of Ni-Zn ferrite. A pure spinel structure with the highest saturation magnetization (43.8 emu/g) was observed as zinc powders removed completely from the initial mixture. Morphological evaluations using field emission scanning electron microscopy showed that the mean size of fabricated nanoparticles was in the range 100-200 nm and was dependent on the production conditions.

  1. Powder consolidation using cold spray process modeling and emerging applications

    CERN Document Server

    Moridi, Atieh

    2017-01-01

    This book first presents different approaches to modeling of the cold spray process with the aim of extending current understanding of its fundamental principles and then describes emerging applications of cold spray. In the coverage of modeling, careful attention is devoted to the assessment of critical and erosion velocities. In order to reveal the phenomenological characteristics of interface bonding, severe, localized plastic deformation and material jet formation are studied. Detailed consideration is also given to the effect of macroscopic defects such as interparticle boundaries and subsequent splat boundary cracking on the mechanical behavior of cold spray coatings. The discussion of applications focuses in particular on the repair of damaged parts and additive manufacturing in various disciplines from aerospace to biomedical engineering. Key aspects include a systematic study of defect shape and the ability of cold spray to fill the defect, examination of the fatigue behavior of coatings for structur...

  2. From bentonite powder to engineered barrier units - an industrial process

    International Nuclear Information System (INIS)

    Gatabin, Claude; Guyot, Jean-Luc; Resnikow, Serge; Bosgiraud, Jean-Michel; Londe, Louis; Seidler, Wolf

    2008-01-01

    In the framework of the ESDRED Project, a consortium, called GME, dealt with the study and development of all required industrial processes for the fabrication of scale-1 buffer rings and discs, as well as all related means for transporting and handling the rings, the assembly in 4-unit sets, the packaging of buffer-ring assemblies, and all associated procedures. In 2006, a 100-t mould was built in order to compact in a few hours 12 rings and two discs measuring 2.3 m in diameter and 0.5 m in height, and weighing 4 t each. The ring-handling, assembly and transport means were tested successfully in 2007. (author)

  3. Study of processes for the preparation of U3O8 powder for MTR fuel elements

    International Nuclear Information System (INIS)

    Neto, R.M.L.

    1989-01-01

    Three preparation methods of high-density U 3 O 8 powder have been studied: grinding of sintered U 3 O 8 pellets, sintering of calcined U 3 O 8 granules; and sintering of ammonium diuranate (ADU) granules. Experiments have been carried out varying ADU calcination time and temperature as well as sintering time, yielding ten U 3 O 8 batches. Powder characteristics, granulometric yield, and number of process steps have been taken into account for comparison purposes. Impurity content, specific surface area, stoichiometry, morphology, density, porosity distribution and phase identification have been considered as parameters for powder characterization. The main conclusions show that the second method (following a 600 0 C/3h ADU calcination) gives the best results. Moreover, the third method gives also good results, but there were some difficulties with ADU handling. (author) [pt

  4. Optimization of LiCoO2 powder extraction process from cathodes of lithium-ion batteries by chemical dissolution

    OpenAIRE

    Lucas Evangelista Sita; Stephany Pires da Silva; Paulo Rogério Catarini da Silva; Alexandre Urbano; Jair Scarminio

    2015-01-01

    A chemical process has been applied to extract LiCoO2 powder from cathodes of spent lithium-ion batteries by dissolution of the binder that agglutinate the powder particle each other as well to the Al collector surface. As solvents dimethylformamide (DMF) and N-methyilpirrolidone (NMP) were employed and the variables, cathode area, solution temperature, ultrasound bath power and solution stirring were chosen to optimize the extraction process. NMP solutions presented best results for powder e...

  5. The fabrication process of ceramic grade UO2 powder via fluorid system AUC and the treatment on AUC precipitation filtrate

    International Nuclear Information System (INIS)

    Liu Jinhong; Xu Kui; Li Zhiwan; Yi Wei; Tang Yueming; Li Guangrong; Lei Maolin; Cui Chuanjiang

    2006-10-01

    It is described about the technology of fabricating AUC powder by Circum-fluence Precipitation Reactor with Gas (CPRG) from UF 6 hydrolyzed liquid, manufacturing nuclear pure ceramic grade UO 2 powder via fluorid system AUC process with fluidized bed method, recovering U(VI) with ion exchange resin, depositing fluorin in an outflow of effusion wastewater from the ion exchange using calces. The primary control parameters on the fabricating AUC powder is study, it is discussed to character difference of AUC powder between fluorid system and nitrate. Result show that the composing the manufacture AUC powder is invariable by CORG, and that the AUC quality is consistent, and that by decomposition and reduction of AUC and stabilization of UO 2 powder with fluidized bed, through optimum technological parameters, the excellent UO 2 powder is obtained on the quality. (authors)

  6. Physical quality characteristics of the microwave-dried breadfruit powders due to different processing conditions

    Science.gov (United States)

    Taruna, I.; Hakim, A. L.; Sutarsi

    2018-03-01

    Production of breadfruit powder has been an option to make easy its uses in various food processing. Accordingly, there is a need recently to apply advanced drying method, i.e. microwave drying, for improving quality since conventional methods produced highly variable product quality and required longer process. The present work was aimed to study the effect of microwave power and grinding time on physical quality of breadfruit powders. The experiment was done initially by drying breadfruit slices in a microwave dryer at power level of 420, 540, and 720 W and then grinding for 3, 5, and 7 min to get powdery product of less than 80 mesh. The physical quality of breadfruit powders were measured in terms of fineness modulus (FM), average particle size (D), whiteness (WI), total color difference (ΔE), water absorption (Wa), oil absorption (La), bulk density (ρb) and consistency gel (Gc). The results showed that physical quality of powders and its ranged-values included the FM (2.08-2.62), D (0.44-0.68 mm), WI (75.2-77.9), ΔE (7.4-10.5), Wa (5.5-6.2 ml/g), La (0.7-0.9 ml/g), ρb (0.62-0.70 g/cm3) and Gc (41.3-46.8 mm). The experiment revealed that variation of microwave power and grinding time affected significantly the quality of the breadfruit powders. However, microwave power was more dominant factor to affect quality of breadfruit powder in comparison to the grinding time.

  7. Processing, properties and applications of composites using powder-coated epoxy towpreg technology

    Science.gov (United States)

    Bayha, T. D.; Osborne, P. P.; Thrasher, T. P.; Hartness, J. T.; Johnston, N. J.; Marchello, J. M.; Hugh, M. K.

    1993-01-01

    Composite manufacturing using the current prepregging technology of impregnating liquid resin into three-dimensionally reinforced textile preforms can be a costly and difficult operation. Alternatively, using polymer in the solid form, grinding it into a powder, and then depositing it onto a carbon fiber tow prior to making a textile preform is a viable method for the production of complex textile shapes. The powder-coated towpreg yarn is stable, needs no refrigeration, contains no solvents and is easy to process into various woven and braided preforms for later consolidation into composite structures. NASA's Advanced Composites Technology (ACT) program has provided an avenue for developing the technology by which advanced resins and their powder-coated preforms may be used in aircraft structures. Two-dimensional braiding and weaving studies using powder-coated towpreg have been conducted to determine the effect of resin content, towpreg size and twist on textile composite properties. Studies have been made to customize the towpreg to reduce friction and bulk factor. Processing parameters have been determined for three epoxy resin systems on eight-harness satin fabric, and on more advanced 3-D preform architectures for the downselected resin system. Processing effects and the resultant mechanical properties of these textile composites will be presented and compared.

  8. Material accountancy measurement techniques in dry-powdered processing of nuclear spent fuels

    International Nuclear Information System (INIS)

    Wolf, S. F.

    1999-01-01

    The paper addresses the development of inductively coupled plasma-mass spectrometry (ICPMS), thermal ionization-mass spectrometry (TIMS), alpha-spectrometry, and gamma spectrometry techniques for in-line analysis of highly irradiated (18 to 64 GWD/T) PWR spent fuels in a dry-powdered processing cycle. The dry-powdered technique for direct elemental and isotopic accountancy assay measurements was implemented without the need for separation of the plutonium, uranium and fission product elements in the bulk powdered process. The analyses allow the determination of fuel burn-up based on the isotopic composition of neodymium and/or cesium. An objective of the program is to develop the ICPMS method for direct fissile nuclear materials accountancy in the dry-powdered processing of spent fuel. The ICPMS measurement system may be applied to the KAERI DUPIC (direct use of spent PWR fuel in CANDU reactors) experiment, and in a near-real-time mode for international safeguards verification and non-proliferation policy concerns

  9. Fabrication of metal matrix composite by semi-solid powder processing

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Yufeng [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability and reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. Semi-solid powder processing (SPP), a technology that combines traditional powder metallurgy and semi-solid forming methods, has potential to produce MMCs with low cost and high efficiency. In this work, the analytical study and experimental investigation of SPP on the fabrication of MMCs were explored. An analytical model was developed to understand the deformation mechanism of the powder compact in the semi-solid state. The densification behavior of the Al6061 and SiC powder mixtures was investigated with different liquid fractions and SiC volume fractions. The limits of SPP were analyzed in terms of reinforcement phase loading and its impact on the composite microstructure. To explore adoption of new materials, carbon nanotube (CNT) was investigated as a reinforcing material in aluminum matrix using SPP. The process was successfully modeled for the mono-phase powder (Al6061) compaction and the density and density distribution were predicted. The deformation mechanism at low and high liquid fractions was discussed. In addition, the compaction behavior of the ceramic-metal powder mixture was understood, and the SiC loading limit was identified by parametric study. For the fabrication of CNT reinforced Al6061 composite, the mechanical alloying of Al6061-CNT powders was first investigated. A mathematical model was developed to predict the CNT length change during the mechanical alloying process. The effects of mechanical alloying time and processing temperature during SPP were studied on the mechanical, microstructural and

  10. Powder production of U-Mo alloy, HMD process (Hydriding- Milling- Dehydriding)

    Energy Technology Data Exchange (ETDEWEB)

    Pasqualini, E. E.; Garcia, J.H.; Lopez, M.; Cabanillas, E.; Adelfang, P. [Dept. Combustibles Nucleares. Comision Nacional de Energia Atomica, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina)

    2002-07-01

    Uranium-molybdenum (U-Mo) alloys can be hydrided massively in metastable {gamma} (gamma) phase. The brittle hydride can be milled and dehydrided to acquire the desired size distributions needed for dispersion nuclear fuels. The developments of the different steps of this process called hydriding-milling- dehydriding (HMD Process) are described. Powder production scales for industrial fabrication is easily achieved with conventional equipment, small man-power and low investment. (author)

  11. Powder production of U-Mo alloy, HMD process (Hydriding- Milling- Dehydriding)

    International Nuclear Information System (INIS)

    Pasqualini, E. E.; Garcia, J.H.; Lopez, M.; Cabanillas, E.; Adelfang, P.

    2002-01-01

    Uranium-molybdenum (U-Mo) alloys can be hydrided massively in metastable γ (gamma) phase. The brittle hydride can be milled and dehydrided to acquire the desired size distributions needed for dispersion nuclear fuels. The developments of the different steps of this process called hydriding-milling- dehydriding (HMD Process) are described. Powder production scales for industrial fabrication is easily achieved with conventional equipment, small man-power and low investment. (author)

  12. Method of manufacturing iron aluminide by thermomechanical processing of elemental powders

    Science.gov (United States)

    Deevi, Seetharama C.; Lilly, Jr., A. Clifton; Sikka, Vinod K.; Hajaligol, Mohammed R.

    2000-01-01

    A powder metallurgical process of preparing iron aluminide useful as electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 20 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.05% Zr or ZrO.sub.2 stringers extending perpendicular to an exposed surface of the heating element, .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Zr, .ltoreq.1% C, .ltoreq.0.1% B, .ltoreq.30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1 % rare earth metal, .ltoreq.1% oxygen, and/or .ltoreq.3% Cu. The process includes forming a mixture of aluminum powder and iron powder, shaping the mixture into an article such as by cold rolling the mixture into a sheet, and sintering the article at a temperature sufficient to react the iron and aluminum powders and form iron aluminide. The sintering can be followed by hot or cold rolling to reduce porosity created during the sintering step and optional annealing steps in a vacuum or inert atmosphere.

  13. Leaching and heating process as alternative to produce fish protein powder from Kilka (Clupeonella cultiventris caspia

    Directory of Open Access Journals (Sweden)

    KAVEH RAHMANIFARAH

    2014-05-01

    Full Text Available Rahmanifarah K, Shabanpour B, Shaviklo AR, Aalami M. 2014. Leaching and heating process as alternative to produce fish protein powder from Kilka (Clupeonella cultiventris caspia. Nusantara Bioscience 6: 1-6. The effect of protein extraction procedures (leached mince and heated suspension on selected properties of fish protein powder (proximate composition, pH, color, density, viscosity, fat adsorption, emulsifying capacity, emulsifying stability, foaming capacity, foaming stability, WBC, protein solubility in water, hygroscopicity, Trichloroacetic acid (TCA-soluble peptides and free sulfhydryl groups was investigated. Results showed that Fish protein powder (FPP produced by leaching mince (LM have higher protein, moisture, ash, pH, L*, viscosity, emulsion capacity, emulsion stability, foam capacity, foam stability, water binding capacity (WBC, protein solubility, hygroscopicity, TCA soluble peptides and free sulfhydryl group content than heated suspension (HS (P0.05. Overall, it was observed that high temperature during heating of suspension in HS method makes possible protein denaturation and aggregation. Consequently, based on functional, chemical and physical properties, extraction of fish protein by leaching process was found to be suitable for the production of fish protein powder.

  14. Fabrication of Fe-Cr-Mo powder metallurgy steel via a mechanical-alloying process

    Science.gov (United States)

    Park, Jooyoung; Jeong, Gowoon; Kang, Singon; Lee, Seok-Jae; Choi, Hyunjoo

    2015-11-01

    In this study, we employed a mechanical-alloying process to manufacture low-alloy CrL and CrM steel powders that have similar specifications to their water-atomized counterparts. X-ray diffraction showed that Mo and Cr are alloyed in Fe after four cycles of planetary milling for 1 h at 150 RPM with 15-min pauses between the cycles (designated as P2C4 process). Furthermore, the measured powder size was found to be similar to that of the water-atomized counterparts according to both scanning electron microscope images and laser particle size analysis. The samples were sintered at 1120 °C, after which the P2C4-milled CrL showed similar hardness to that of water-atomized CrL, whereas the P2C4-milled CrM showed about 45% lower hardness than that of its water-atomized counterpart. Water-atomized CrM consists of a well-developed lathtype microstructure (bainite or martensite), while a higher fraction of polygonal ferrite is observed in P2C4-milled CrM. This phase difference causes the reduction of hardness in the P2C4-milled CrM, implying that the phase transformation behavior of specimens produced via powder metallurgy is influenced by the powder fabrication method.

  15. Evaluation of powder metallurgical processing routes for multi-component niobium silicide-based high-temperature alloys

    Energy Technology Data Exchange (ETDEWEB)

    Seemueller, Hans Christoph Maximilian

    2016-03-22

    Niobium silicide-based composites are potential candidates to replace nickel-base superalloys for turbine applications. The goal of this work was to evaluate the feasibility and differences in ensuing properties of various powder metallurgical processing techniques that are capable of manufacturing net-shape turbine components. Two routes for powder production, mechanical alloying and gas atomization were combined with compaction via hot isostatic pressing and powder injection molding.

  16. Two component tungsten powder injection molding – An effective mass production process

    International Nuclear Information System (INIS)

    Antusch, Steffen; Commin, Lorelei; Mueller, Marcus; Piotter, Volker; Weingaertner, Tobias

    2014-01-01

    Tungsten and tungsten-alloys are presently considered to be the most promising materials for plasma facing components for future fusion power plants. The Karlsruhe Institute of Technology (KIT) divertor design concept for the future DEMO power plant is based on modular He-cooled finger units and the development of suitable mass production methods for such parts was needed. A time and cost effective near-net-shape forming process with the advantage of shape complexity, material utilization and high final density is Powder Injection Molding (PIM). This process allows also the joining of two different materials e.g. tungsten with a doped tungsten alloy, without brazing. The complete technological process of 2-Component powder injection molding for tungsten materials and its application on producing real DEMO divertor parts, characterization results of the finished parts e.g. microstructure, hardness, density and joining zone quality are discussed in this contribution

  17. Anisotropic powder from sintered NdFeB magnets by the HDDR processing route

    Energy Technology Data Exchange (ETDEWEB)

    Sheridan, R.S.; Sillitoe, R.; Zakotnik, M.; Harris, I.R. [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Williams, A.J., E-mail: a.j.williams@bham.ac.uk [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom)

    2012-01-15

    Sintered NdFeB-based scrap magnets were recovered and processed using the HD and HDDR routes. The effects of varying the HDDR processing temperature were investigated (over the range 835-930 deg. C). The disproportion was carried out with a pressure ramp to a maximum of 1000 mbar hydrogen pressure with a 1 h hold time at each step and the optimum recombination conditions were set at 100 mbar with a 20 min hold time. Anisotropic NdFeB powder was produced in all cases with the best magnetic properties achieved at a processing temperature of 880 deg. C, producing powder with a remanence of 1.10({+-}0.02) T and an intrinsic coercivity of 800 ({+-}16) kA m{sup -1} and giving a (BH){sub max} of 129({+-}2.5) kJ m{sup -3}. - Highlights: > Production of anisotropic permanent magnet powder from scrap NdFeB magnets by HDDR. > Reaction pressure increases with increasing processing temperature. > Best magnetic properties achieved by processing at 880 deg. C.

  18. Anisotropic powder from sintered NdFeB magnets by the HDDR processing route

    International Nuclear Information System (INIS)

    Sheridan, R.S.; Sillitoe, R.; Zakotnik, M.; Harris, I.R.; Williams, A.J.

    2012-01-01

    Sintered NdFeB-based scrap magnets were recovered and processed using the HD and HDDR routes. The effects of varying the HDDR processing temperature were investigated (over the range 835-930 deg. C). The disproportion was carried out with a pressure ramp to a maximum of 1000 mbar hydrogen pressure with a 1 h hold time at each step and the optimum recombination conditions were set at 100 mbar with a 20 min hold time. Anisotropic NdFeB powder was produced in all cases with the best magnetic properties achieved at a processing temperature of 880 deg. C, producing powder with a remanence of 1.10(±0.02) T and an intrinsic coercivity of 800 (±16) kA m -1 and giving a (BH) max of 129(±2.5) kJ m -3 . - Highlights: → Production of anisotropic permanent magnet powder from scrap NdFeB magnets by HDDR. → Reaction pressure increases with increasing processing temperature. → Best magnetic properties achieved by processing at 880 deg. C.

  19. Process Evaluation of AISI 4340 Steel Manufactured by Laser Powder Bed Fusion

    Science.gov (United States)

    Jelis, Elias; Hespos, Michael R.; Ravindra, Nuggehalli M.

    2018-01-01

    Laser powder bed fusion (L-PBF) involves the consolidation of metal powder, layer by layer, through laser melting and solidification. In this study, process parameters are optimized for AISI 4340 steel to produce dense and homogeneous structures. The optimized process parameters produce mechanical properties at the center of the build plate that are comparable to wrought in the vertical and horizontal orientations after heat treatment and machining. Four subsequent builds are filled with specimens to evaluate the mechanical behavior as a function of location and orientation. Variations in the mechanical properties are likely due to recoater blade interactions with the powder and uneven gas flow. The results obtained in this study are analyzed to assess the reliability and reproducibility of the process. A different build evaluates the performance of near-net-shaped tensile specimens angled 35°-90° from the build plate surface (horizontal). Ductility measurements and surface roughness vary significantly as a function of the build angle. In the stress-relieved and as-built conditions, the mechanical behavior of vertically oriented specimens exhibits somewhat lower and more variable ductility than horizontally oriented specimens. Therefore, several process variables affect the mechanical properties of parts produced by the L-PBF process.

  20. Method of manufacturing aluminide sheet by thermomechanical processing of aluminide powders

    Science.gov (United States)

    Hajaligol, Mohammad R.; Scorey, Clive; Sikka, Vinod K.; Deevi, Seetharama C.; Fleischhauer, Grier; Lilly, Jr., A. Clifton; German, Randall M.

    2000-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr.ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  1. Structural evolution of Fe-50 at.% Al powders during mechanical alloying and subsequent annealing processes

    International Nuclear Information System (INIS)

    Haghighi, Sh. Ehtemam; Janghorban, K.; Izadi, S.

    2010-01-01

    Iron aluminides, despite having desirable properties like excellent corrosion resistance, present low room-temperature ductility and low strength at high temperatures. Mechanical alloying as a capable process to synthesize nanocrystalline materials is under consideration to modify these drawbacks. In this study, the microstructure of iron aluminide powders synthesized by mechanical alloying and subsequent annealing was investigated. Elemental Fe and Al powders with the same atomic percent were milled in a planetary ball mill for 15 min to 100 h. The powder milled for 80 h was annealed at temperatures of 300, 500 and 700 o C for 1 h. The alloyed powders were disordered Fe(Al) solid solutions which were transformed to FeAl intermetallic after annealing. The effect of the milling time and annealing treatment on structural parameters, such as crystallite size, lattice parameter and lattice strain was evaluated by X-ray diffraction. Typically, these values were 15 nm, 2.92 A and 3.1% for the disordered Fe(Al) solid solution milled for 80 h and were 38.5 nm, 2.896 A and 1.2% for the FeAl intermetallic annealed at 700 o C, respectively.

  2. The structure-property relationships of powder processed Fe-Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Prichard, Paul D. [Iowa State Univ., Ames, IA (United States)

    1998-02-23

    Iron-aluminum alloys have been extensively evaluated as semi-continuous product such as sheet and bar, but have not been evaluated by net shape P/M processing techniques such as metal injection molding. The alloy compositions of iron-aluminum alloys have been optimized for room temperature ductility, but have limited high temperature strength. Hot extruded powder alloys in the Fe-Al-Si system have developed impressive mechanical properties, but the effects of sintering on mechanical properties have not been explored. This investigation evaluated three powder processed Fe-Al-Si alloys: Fe-15Al, Fe-15Al-2.8Si, Fe-15Al-5Si (atomic %). The powder alloys were produced with a high pressure gas atomization (HPGA) process to obtain a high fraction of metal injection molding (MIM) quality powder (D84 < 32 μm). The powders were consolidated either by P/M hot extrusion or by vacuum sintering. The extruded materials were near full density with grain sizes ranging from 30 to 50 μm. The vacuum sintering conditions produced samples with density ranging from 87% to 99% of theoretical density, with an average grain size ranging from 26 μm to 104 μm. Mechanical property testing was conducted on both extruded and sintered material using a small punch test. Tensile tests were conducted on extruded bar for comparison with the punch test data. Punch tests were conducted from 25 to 550 C to determine the yield strength, and fracture energy for each alloy as a function of processing condition. The ductile to brittle transition temperature (DBTT) was observed to increase with an increasing silicon content. The Fe-15Al-2.8Si alloy was selected for more extensive testing due to the combination of high temperature strength and low temperature toughness due to the two phase α + DO3 structure. This investigation provided a framework for understanding the effects of silicon in powder processing and mechanical property behavior of Fe-Al-Si alloys.

  3. In-line monitoring and optimization of powder flow in a simulated continuous process using transmission near infrared spectroscopy.

    Science.gov (United States)

    Alam, Md Anik; Shi, Zhenqi; Drennen, James K; Anderson, Carl A

    2017-06-30

    In-line monitoring of continuous powder flow is an integral part of the continuous manufacturing process of solid oral dosage forms in the pharmaceutical industry. Specifically, monitoring downstream from loss-in-weight (LIW) feeders and/or continuous mixers provides important data about the state of the process. Such measurements support control of the process and thereby enhance product quality. Near Infrared Spectroscopy (NIRS) is a potential PAT tool to monitor the homogeneity of a continuous powder flow stream in pharmaceutical manufacturing. However, the association of analytical results from NIR sampling of the powder stream and the homogeneity (content uniformity) of the resulting tablets provides several challenges; appropriate sampling strategies, adequately robust modeling techniques and poor sensitivities (for low dose APIs) are amongst them. Information from reflectance-based NIRS sampling is limited. The region of the powder bed that is interrogated is confined to the surface where the measurement is made. This potential bias in sampling may, in turn, limit the ability to predict the homogeneity of the finished dosage form. Further, changes to the processing parameters (e.g., rate of powder flow) often have a significant effect on the resulting data. Sample representation, interdependence between process parameters and their effects on powder flow behavior are critical factors for NIRS monitoring of continuous powder flow system. A transmission NIR method was developed as an alternative technique to monitor continuous powder flow and quantify API in the powder stream. Transmission NIRS was used to determine the thickness of the powder stream flowing from a loss-in-weight feeder. The thickness measurement of the powder stream provided an in-depth understanding about the effects of process parameters such as tube angles and powder flow rates on powder flow behaviors. This knowledge based approach helped to define an analytical design space that was

  4. Validation of precision powder injection molding process simulations using a spiral test geometry

    DEFF Research Database (Denmark)

    Marhöfer, Maximilian; Müller, Tobias; Tosello, Guido

    2015-01-01

    Like in many other areas of engineering, process simulations find application in precision injection molding to assist and optimize the quality and design of precise products and the molding process. Injection molding comprises mainly the manufacturing of plastic components. However, the variant ....... The necessary data and the implementation procedure of the new material models are outlined. In order to validate the simulation studies and evaluate their accuracy, the simulation results are compared with experiments performed using a spiral test geometry...... for powder injection molding. This characterization includes measurements of rheological, thermal, and pvT behavior of the powder-binder-mixes. The acquired material data was used to generate new material models for the database of the commercially available Autodesk Moldflow® simulation software...

  5. Comparative Study of Powdered Ginger Drink Processed by Different Method:Traditional and using Evaporation Machine

    Science.gov (United States)

    Apriyana, Wuri; Taufika Rosyida, Vita; Nur Hayati, Septi; Darsih, Cici; Dewi Poeloengasih, Crescentiana

    2017-12-01

    Ginger drink is one of the traditional beverage that became one of the products of interest by consumers in Indonesia. This drink is believed to have excellent properties for the health of the body. In this study, we have compared the moisture content, ash content, metal content and the identified compound of product which processed with traditional technique and using an evaporator machine. The results show that both of products fulfilled some parameters of the Indonesian National Standard for the traditional powdered drink. GC-MS analysis data showed the identified compound of both product. The major of hydrocarbon groups that influenced the flavor such as zingiberene, camphene, beta-phelladrine, beta-sesquepelladrine, curcumene, and beta-bisabolene were found higher in ginger drink powder treated with a machine than those processed traditionally.

  6. Consolidation processing parameters and alternative processing methods for powder metallurgy Al-Cu-Mg-X-X alloys

    Science.gov (United States)

    Sankaran, K. K.

    1987-01-01

    The effects of varying the vacuum degassing parameters on the microstructure and properties of Al-4Cu-1Mg-X-X (X-X = 1.5Li-0.2Zr or 1.5Fe-0.75Ce) alloys processed from either prealloyed (PA) or mechanically alloyed (M) powder, and consolidated by either using sealed aluminum containers or containerless vacuum hot pressing were studied. The consolidated billets were hot extruded to evaluate microstructure and properties. The MA Li-containing alloy did not include Zr, and the MA Fe- and Ce-containing alloy was made from both elemental and partially prealloyed powder. The alloys were vacuum degassed both above and below the solution heat treatment temperature. While vacuum degassing lowered the hydrogen content of these alloys, the range over which the vacuum degassing parameters were varied was not large enough to cause significant changes in degassing efficiency, and the observed variations in the mechanical properties of the heat treated alloys were attributed to varying contributions to strengthening by the sub-structure and the dispersoids. Mechanical alloying increased the strength over that of alloys of similar composition made from PA powder. The inferior properties in the transverse orientation, especially in the Li-containing alloys, suggested deficiencies in degassing. Among all of the alloys processed for this study, the Fe- and Ce-containing alloys made from MA powder possessed better combinations of strength and toughness.

  7. Advances in the Systems and Processes for the Production of Gamma Titanium Aluminide Bars and Powder

    Science.gov (United States)

    Haun, Robert E.

    2017-12-01

    A historical look at the melt processing of gamma titanium aluminides is presented first, followed by recent advances in melting equipment design by Retech to produce 50-mm and 100-mm-diameter ingots up to 1000 mm long. Equipment design for the economical production of gamma titanium aluminide powder is then discussed. The focus in industry has shifted away from basic research to cost-effective production of these titanium alloys for aerospace and automotive engine applications.

  8. Compact Process for the Preparation of Microfine Spherical High-Niobium-Containing TiAl Alloy Powders

    Science.gov (United States)

    Tong, J. B.; Lu, X.; Liu, C. C.; Wang, L. N.; Qu, X. H.

    2015-03-01

    High-Nb-containing TiAl alloys are a new generation of materials for high-temperature structural applications because of their superior high-temperature mechanical properties. The alloy powders can be widely used for additive manufacturing, thermal spraying, and powder metallurgy. Because of the difficulty of making microfine spherical alloy powders in quantity by conventional techniques, a compact method was proposed, which consisted of two-step ball milling of elemental powders and subsequent radio frequency (RF) argon plasma spheroidization. In comparison with conventional mechanical alloying techniques, the two-step milling process can be used to prepare alloy powders with uniform scale in a short milling time with no addition of process control agent. This makes the process effective and less contaminating. After RF argon plasma spheroidization, the powders produced exhibit good sphericity, and the number-average diameter is about 8.2 μm with a symmetric unimodal particle size distribution. The powders perform high composition homogeneity and contain predominately supersaturated α 2-Ti3Al phase. The oxygen and carbon contents of the spheroidized powder are 0.47% and 0.050%, respectively.

  9. Optimizing Compliance and Thermal Conductivity of Plasma Sprayed Thermal Barrier Coatings via Controlled Powders and Processing Strategies

    Science.gov (United States)

    Tan, Yang; Srinivasan, Vasudevan; Nakamura, Toshio; Sampath, Sanjay; Bertrand, Pierre; Bertrand, Ghislaine

    2012-09-01

    The properties and performance of plasma-sprayed thermal barrier coatings (TBCs) are strongly dependent on the microstructural defects, which are affected by starting powder morphology and processing conditions. Of particular interest is the use of hollow powders which not only allow for efficient melting of zirconia ceramics but also produce lower conductivity and more compliant coatings. Typical industrial hollow spray powders have an assortment of densities resulting in masking potential advantages of the hollow morphology. In this study, we have conducted process mapping strategies using a novel uniform shell thickness hollow powder to control the defect microstructure and properties. Correlations among coating properties, microstructure, and processing reveal feasibility to produce highly compliant and low conductivity TBC through a combination of optimized feedstock and processing conditions. The results are presented through the framework of process maps establishing correlations among process, microstructure, and properties and providing opportunities for optimization of TBCs.

  10. Analysis of the influence of two different milling processes in the properties of precursor powder and [Beta]-TCP cement

    International Nuclear Information System (INIS)

    Cardoso, H.A.I.; Pereira, C.H.R.; Zavaglia, C.A.C.; Motisuke, M.

    2011-01-01

    There are several characteristics that put calcium phosphate cements in evidence, like its bioactivity and in vivo resorption. The influence of two milling processes in the morphological properties of the [beta]-tricalcium phosphate powder, [beta]-TCP, and in the mechanical properties of the cement were analyzed. The powder was obtained by solid state reaction of CaCO_3 and CaHPO_4 at 1050 ° C. It showed high phase purity and absence of toxic elements. The powder was processed in ball mill (A) and high-energy vibratory mill (B), with posterior analyze by SEM and particle size distribution. The powders showed different average and distribution of grain size. Finally, the cement obtained by the process (B) showed values of axial tensile strength significantly greater than that obtained by the process (A). The milling process (B) is much more efficient than the process (A). (author)

  11. Microbiota Dynamics and Diversity at Different Stages of Industrial Processing of Cocoa Beans into Cocoa Powder

    Science.gov (United States)

    Lima, Lídia J. R.; van der Velpen, Vera; Wolkers-Rooijackers, Judith; Kamphuis, Henri J.; Nout, M. J. Rob

    2012-01-01

    We sampled a cocoa powder production line to investigate the impact of processing on the microbial community size and diversity at different stages. Classical microbiological methods were combined with 16S rRNA gene PCR-denaturing gradient gel electrophoresis, coupled with clone library construction, to analyze the samples. Aerobic thermoresistant spores (ThrS) (100°C; 10 min) were also isolated and characterized (identity, genetic diversity, and spore heat resistance), in view of their relevance to the quality of downstream heat-treated cocoa-flavored drinks. In the nibs (broken, shelled cocoa beans), average levels of total aerobic microorganisms (TAM) (4.4 to 5.6 log CFU/g) and aerobic total spores (TS) (80°C; 10 min; 4.3 to 5.5 log CFU/g) were significantly reduced (P cocoa samples revealed a predominance of members of the Bacillaceae, Pseudomonadaceae, and Enterococcaceae. Eleven species of ThrS were found, but Bacillus licheniformis and the Bacillus subtilis complex were prominent and revealed great genetic heterogeneity. We concluded that the microbiota of cocoa powder resulted from microorganisms that could have been initially present in the nibs, as well as microorganisms that originated during processing. B. subtilis complex members, particularly B. subtilis subsp. subtilis, formed the most heat-resistant spores. Their occurrence in cocoa powder needs to be considered to ensure the stability of derived products, such as ultrahigh-temperature-treated chocolate drinks. PMID:22327588

  12. Effect of zirconia content and powder processing mechanical properties of gelcasted ZTA composite

    International Nuclear Information System (INIS)

    Khoshkalam, M.; Faghihi-Sani, M.A.; Nojoomi, A.

    2013-01-01

    Addition of fine zirconia particles in the alumina matrix in order to produce ZTA composite is a well-known method for improving the mechanical properties of alumina ceramics such as flexural strength and fracture toughness. Increasing homogeneity and reducing alumina grain size are two key factors for achieving proper mechanical properties in this ceramic matrix composite. In this work two batches of ZTA powder precursor were prepared through mixing of alumina and zirconia by ball milling and in situ synthesis of ZTA composite via solution combustion method. The bending strength testing samples were fabricated through gel-casting process. The effects of different powder processing methods as well as zirconia contents on microstructural homogeneity and mechanical properties of ZTA composites were investigated. The samples produced by solution combustion synthesized powder yielded higher homogeneity, finer microstructure and higher flexural strength. Results showed an upswing in the fracture toughness for the synthesized samples even up to 20 vol% zirconia, while the mixed samples depicted optimum fracture toughness in 10 vol% zirconia content. (author)

  13. Characteristics and functionality of appetite-reducing thylakoid powders produced by three different drying processes.

    Science.gov (United States)

    Östbring, Karolina; Sjöholm, Ingegerd; Sörenson, Henrietta; Ekholm, Andrej; Erlanson-Albertsson, Charlotte; Rayner, Marilyn

    2018-03-01

    Thylakoids, a chloroplast membrane extracted from green leaves, are a promising functional ingredient with appetite-reducing properties via their lipase-inhibiting effect. Thylakoids in powder form have been evaluated in animal and human models, but no comprehensive study has been conducted on powder characteristics. The aim was to investigate the effects of different isolation methods and drying techniques (drum-drying, spray-drying, freeze-drying) on thylakoids' physicochemical and functional properties. Freeze-drying yielded thylakoid powders with the highest lipase-inhibiting capacity. We hypothesize that the specific macromolecular structures involved in lipase inhibition were degraded to different degrees by exposure to heat during spray-drying and drum-drying. We identified lightness (Hunter's L-value), greenness (Hunter's a-value), chlorophyll content and emulsifying capacity to be correlated to lipase-inhibiting capacity. Thus, to optimize the thylakoids functional properties, the internal membrane structure indicated by retained green colour should be preserved. This opens possibilities to use chlorophyll content as a marker for thylakoid functionality in screening processes during process optimization. Thylakoids are heat sensitive, and a mild drying technique should be used in industrial production. Strong links between physicochemical parameters and lipase inhibition capacity were found that can be used to predict functionality. The approach from this study can be applied towards production of standardized high-quality functional food ingredients. © 2017 Society of Chemical Industry. © 2017 Society of Chemical Industry.

  14. Mechanically Strain-Induced Modification of Selenium Powders in the Amorphization Process

    International Nuclear Information System (INIS)

    Fuse, Makoto; Shirakawa, Yoshiyuki; Shimosaka, Atsuko; Hidaka, Jusuke

    2003-01-01

    For the fabrication of particles designed in the nanoscale structure, or the nanostructural modification of particles using mechanical grinding process, selenium powders ground by a planetary ball mill at various rotational speeds have been investigated. Structural analyses, such as particle size distributions, crystallite sizes, lattice strains and nearest neighbour distances were performed using X-ray diffraction, scanning electron microscopy and dynamical light scattering.By grinding powder particles became spherical composites consisting of nanocrystalline and amorphous phase, and had a distribution with the average size of 2.7 μm. Integral intensities of diffraction peaks of annealed crystal selenium decreased with increasing grinding time, and these peaks broadened due to lattice strains and reducing crystallite size during the grinding. The ground powder at 200 rpm did not have the lattice strain and showed amorphization for the present grinding periods. It indicates that the amorphization of Se by grinding accompanies the lattice strain, and the lattice strain arises from a larger energy concerning intermolecular interaction. In this process, the impact energy is spent on thermal and structural changes according to energy accumulation in macroscopic (the particle size distribution) and microscopic (the crystallite size and the lattice strain) range

  15. Powder metallurgy and fabricating processes of cermet and metmet fuel in Russia

    International Nuclear Information System (INIS)

    Vatulin, A.; Konovalov, I.; Savchenco, A.; Stetsky, Y.; Trifonov, Y.; Bochvar, A.A.

    2000-01-01

    Methods of powder metallurgy are widely used for manufacturing of various components of reactor core: beryllium reflectors, absorbers, parts of controlling and safety systems, fuel pellets for fuel elements of power reactors and etc. The new problems arising before atomic engineering associated with increasing requirements to safe operation of reactors, non-proliferation of the nuclear weapons and utilization of plutonium stockpile in the world, served as a push to development of new kinds of dispersion nuclear fuel CERMET, CERCER, METMET. The bases of fabricating processes of such compositions are the methods of powder metallurgy. In this report some results of research activities on the development of new kinds of CERMET and METMET fuel and fuel elements for different type reactors are presented. (author)

  16. Direct compression of chitosan: process and formulation factors to improve powder flow and tablet performance.

    Science.gov (United States)

    Buys, Gerhard M; du Plessis, Lissinda H; Marais, Andries F; Kotze, Awie F; Hamman, Josias H

    2013-06-01

    Chitosan is a polymer derived from chitin that is widely available at relatively low cost, but due to compression challenges it has limited application for the production of direct compression tablets. The aim of this study was to use certain process and formulation variables to improve manufacturing of tablets containing chitosan as bulking agent. Chitosan particle size and flow properties were determined, which included bulk density, tapped density, compressibility and moisture uptake. The effect of process variables (i.e. compression force, punch depth, percentage compaction in a novel double fill compression process) and formulation variables (i.e. type of glidant, citric acid, pectin, coating with Eudragit S®) on chitosan tablet performance (i.e. mass variation, tensile strength, dissolution) was investigated. Moisture content of the chitosan powder, particle size and the inclusion of glidants had a pronounced effect on its flow ability. Varying the percentage compaction during the first cycle of a double fill compression process produced chitosan tablets with more acceptable tensile strength and dissolution rate properties. The inclusion of citric acid and pectin into the formulation significantly decreased the dissolution rate of isoniazid from the tablets due to gel formation. Direct compression of chitosan powder into tablets can be significantly improved by the investigated process and formulation variables as well as applying a double fill compression process.

  17. Electrical resistivity of CuAlMo thin films grown at room temperature by dc magnetron sputtering

    Science.gov (United States)

    Birkett, Martin; Penlington, Roger

    2016-07-01

    We report on the thickness dependence of electrical resistivity of CuAlMo films grown by dc magnetron sputtering on glass substrates at room temperature. The electrical resistance of the films was monitored in situ during their growth in the thickness range 10-1000 nm. By theoretically modelling the evolution of resistivity during growth we were able to gain an insight into the dominant electrical conduction mechanisms with increasing film thickness. For thicknesses in the range 10-25 nm the electrical resistivity is found to be a function of the film surface roughness and is well described by Namba’s model. For thicknesses of 25-40 nm the experimental data was most accurately fitted using the Mayadas and Shatkes model which accounts for grain boundary scattering of the conduction electrons. Beyond 40 nm, the thickness of the film was found to be the controlling factor and the Fuchs-Sonheimer (FS) model was used to fit the experimental data, with diffuse scattering of the conduction electrons at the two film surfaces. By combining the Fuchs and Namba (FN) models a suitable correlation between theoretical and experimental resistivity can be achieved across the full CuAlMo film thickness range of 10-1000 nm. The irreversibility of resistance for films of thickness >200 nm, which demonstrated bulk conductivity, was measured to be less than 0.03% following subjection to temperature cycles of -55 and +125 °C and the temperature co-efficient of resistance was less than ±15 ppm °C-1.

  18. Monitoring and modelling of a continuous from-powder-to-tablet process line

    DEFF Research Database (Denmark)

    Mortier, Séverine T.F.C.; Nopens, Ingmar; De Beer, Thomas

    2014-01-01

    -time adjustment of critical input variables to ensure that the process stays within the Design Space. Mechanistic models are very useful for this purpose as, once validated, several tools can be applied to gain further process knowledge, for example uncertainty and sensitivity analysis. In addition, several......The intention to shift from batch to continuous production processes within the pharmaceutical industry enhances the need to monitor and control the process in-line and real-time to continuously guarantee the end-product quality. Mass and energy balances have been successfully applied to a drying...... process which is part of a continuous from-powder-to-tablet manufacturing line to calculate the residual moisture content of granules leaving the drying unit on the basis of continuously generated data from univariate sensors. Next to monitoring, the application of continuous processes demands also real...

  19. Low-temperature synthesis of MgB{sub 2} via powder metallurgy processing

    Energy Technology Data Exchange (ETDEWEB)

    Birol, Yucel [Dokuz Eylul University, Department of Metallurgical and Materials Engineering, Faculty of Engineering, Buca, Izmir (Turkey)

    2016-12-15

    Ball-milled Mg/B{sub 2}O{sub 3} powder blends reveal interpenetrating layers of deformed magnesium and boron oxide grains that are increasingly refined with increasing milling time. Boron oxide is reduced by Mg and MgO thus formed reacts with the remaining B{sub 2}O{sub 3} to produce Mg{sub 3}(BO{sub 3}){sub 2} during ball milling for 30 min. Both B{sub 2}O{sub 3} and Mg{sub 3}(BO{sub 3}){sub 2} react with Mg to produce MgB{sub 2} upon further ball milling. An annealing treatment can be employed when ball milling is performed for less than 1 h as thermal exposure of the ball-milled Mg/B{sub 2}O{sub 3} powder blends also leads to the formation of MgB{sub 2}. The above reactions take place between 500 and 700 C when the Mg/B{sub 2}O{sub 3} powder blend is ball milled for 30 min, and between 450 and 550 C, after ball milling for 1 h. This is a very attractive route owing to processing temperatures where the volatility of Mg is no longer a problem. (orig.)

  20. Mechanical Properties of Additive Manufactured Ti-6Al-4V Using Wire and Powder Based Processes

    International Nuclear Information System (INIS)

    Brandl, Erhard; Palm, Frank; Leyens, Christoph

    2011-01-01

    Since 1986 several techniques of building up geometries layer by layer have been developed and successfully commercialized under numerous trade names. Today, not only prototypes are realized by these techniques, but serial production parts are envisaged. To achieve this progress, the development activities have to focus on the reliability and output material quality. Particularly for aerospace applications, the material quality is an all-dominant factor. In this paper, an electron beam based powder-bed process and a laser based wire-feed process are investigated. Microstructure, chemical composition, static tensile and high cycle fatigue properties of Ti-6Al-4V samples are presented and evaluated from an aerospace application point of view. The static tensile properties resulting from both processes are mostly comparable to properties of cast or wrought material depending on post heat treatment and test direction. Fatigue limits of all samples are similar to those of wrought material. The impurity levels of oxygen, nitrogen, carbon and hydrogen are below the maximum level of plate material (AMS 4911L). The wire-feed process leads to a material with fewer impurities than the powder-bed process.

  1. Influence of Process Control Agent on Characterization and Structure of Micron Chitosan Powders Prepared by Ball Milling Method

    Directory of Open Access Journals (Sweden)

    ZHANG Chuan-jie

    2016-12-01

    Full Text Available With ethyl alcohol or distilled water as process control agent (PCA, micron chitosan powder was prepared by ball milling method. The yield rate, particle size distribution, micro morphology, viscosity average molecular mass, chemical and crystal structures, and thermal properties of these different micron chitosan powders were measured. The results indicate that the yield rate of micron chitosan powders prepared with ethyl alcohol as PCA increases significantly, and improves to 94.7% from 25% while the amount of ethyl alcohol is 0.75mL/g. The particle size distribution of micron chitosan powder prepared with ethyl alcohol as PCA is concentrated, while the D50 and D90 in size are 824nm and 1629nm respectively. Chitosan do not react with ethyl alcohol used as PCA, but the viscosity average molecular mass of prepared micron chitosan powder decreases by 23%, the crystal structures are destroyed slightly, and its thermal stability is slightly weakened.

  2. Effect of processing of mechanical alloying and powder metallurgy on microstructure and properties of Cu-Al-Ni-Mn alloy

    International Nuclear Information System (INIS)

    Xiao Zhu; Li Zhou; Fang Mei; Xiong Shiyun; Sheng Xiaofei; Zhou Mengqi

    2008-01-01

    The fabrication conditions of Cu-Al-Ni-Mn alloy powder by mechanical alloying and powder metallurgy have been systematically studied. The mechanically alloyed powder (MAed powder) was fabricated at a speed between 100 rpm and 300 rpm for various milling times with and without process control agent (PCA). With an increasing of milling time, the size of crystallite grain decreases. Only the Cu diffraction pattern appear as the rotation speed is up to 300 rpm for 25 h. The elemental powders with PCA agglomerate slightly, but the degree of alloying is lower than that without PCA. The shape memory recovery of the quenched sample hot-extruded at extrusion rate of 50:1 is measured to be 100% recovered in 250 deg. C oil bath for 40 s after deformed to 4.0%. After aging at 120 deg. C for 10 days, the shape memory recovery of the alloy remains 98%

  3. Optimization of LiCoO2 powder extraction process from cathodes of lithium-ion batteries by chemical dissolution

    Directory of Open Access Journals (Sweden)

    Lucas Evangelista Sita

    2015-05-01

    Full Text Available A chemical process has been applied to extract LiCoO2 powder from cathodes of spent lithium-ion batteries by dissolution of the binder that agglutinate the powder particle each other as well to the Al collector surface. As solvents dimethylformamide (DMF and N-methyilpirrolidone (NMP were employed and the variables, cathode area, solution temperature, ultrasound bath power and solution stirring were chosen to optimize the extraction process. NMP solutions presented best results for powder extraction than DMF solutions. At 100 oC and under mechanical stirring or low power ultrasound bath NMP solution optimizes the binder dissolution. Powder extractions under DMF solutions are slow and an increase in the powder extraction efficiency was observed for crushed cathodes on solutions under ultrasound bath, at medium power. Filtration processes can separate the decanted LiCoO2 powder extracted upon DMF dissolution while the powder in suspension in the NMP solutions is separated by centrifugation techniques.

  4. Synthesis and characterization of CaTiO3 powder by combustion synthesis process

    International Nuclear Information System (INIS)

    Jung, C. W.; Shin, H. C.; Park, J. Y.; Lee, H. G.; Kim, H. Y.; Hong, K. W.

    2000-01-01

    Synroc is considered as a one of the most promising candidate for HLW solidification. CaTiO 3 , perovskite, which is a component of Synroc, can immobilize lanthanide and actinides by forming solid solutions. Generally most of the radioactive wastes elements were treated as a nitrate form. Therefore, the combustion process using metal nitrates as reactant materials can be easily applied to immobilize the radioactive waste elements. In this study, the feasibility of preparing fine, single-phase powders of multi-component oxide by a combustion process was investigated. Generally, the powder synthesized by combustion process showed different characteristics depending on the type and amount of fuel. And the spherical CaTiO 3 particles were directly prepared from the aqueous solution by an ultrasonic mist combustion process using an ultrasonic nebulizers as mist generators. The particles prepared with simple spray pyrolysis method using nitrate solution without fuel as precursor solution showed porous and hollow morphology, while the particles prepared with precursor solutions containing fuel showed dense solid morphology. Among various kinds of fuel tested, glycine showed the best result in reaction kinetics and crystalline phase purity

  5. Effect of drying parameters on physiochemical and sensory properties of fruit powders processed by PGSS-, Vacuum- and Spray-drying.

    Science.gov (United States)

    Feguš, Urban; Žigon, Uroš; Petermann, Marcus; Knez, Željko

    2015-01-01

    Aim of this experimental work was to investigate the possibility of producing fruit powders without employing drying aid and to investigate the effect of drying temperatures on the final powder characteristics. Raw fruit materials (banana puree, strawberry puree and blueberry concentrate) were processed using three different drying techniques each operating at a different temperature conditions: vacuum-drying (-27-17 °C), Spray-drying (130-160 °C) and PGSS-drying (112-152 °C). Moisture content, total colour difference, antioxidant activity and sensory characteristics of the processed fruit powders were analysed. The results obtained from the experimental work indicate that investigated fruit powders without or with minimal addition of maltodextrin can be produced. Additionally, it was observed that an increase in process temperature results in a higher loss of colour, antioxidant activity and intensity of the flavour profile.

  6. Process Parameters on the Crystallization and Morphology of Hydroxyapatite Powders Prepared by a Hydrolysis Method

    Science.gov (United States)

    Wang, Moo-Chin; Hon, Min-Hsiung; Chen, Hui-Ting; Yen, Feng-Lin; Hung, I.-Ming; Ko, Horng-Huey; Shih, Wei-Jen

    2013-07-01

    The effects of process parameters on the crystallization and morphology of hydroxyapatite (Ca10(PO4)6(OH)2, HA) powders synthesized from dicalcium phosphate dihydrate (CaHPO4·2H2O, DCPD) using a hydrolysis method have been investigated. X-ray diffraction (XRD), Fourier-transform infrared (FT-IR) spectra, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and selected area electron diffraction (SAED) were used to characterize the synthesized powders. When DCPD underwent hydrolysis in 2.5 NaOH solution (Na(aq)) at 303 K to 348 K (30 °C to 75 °C) for 1 hour, the XRD results revealed that HA was obtained for all the as-dried samples. The SEM morphology of the HA powders for DCPD hydrolysis produced at 348 K (75 °C) shows regular alignment and a short rod shape with a size of 200 nm in length and 50 nm in width. With DCPD hydrolysis in 2.5 M NaOH(aq) holding at 348 K (75 °C) for 1 to 24 hours, XRD results demonstrated that all samples were HA and no other phases could be detected. Moreover, the XRD results also show that all the as-dried powders still maintained the HA structure when DCPD underwent hydrolysis in 0.1 to 5 M NaOH(aq) at 348 K (75 °C) for 1 hour. Otherwise, the full transformation from HA to octa-calcium phosphate (OCP, Ca8H2(PO4)6·5H2O) occurred when hydrolysis happened in 10 M NaOH(aq). FT-IR spectra analysis revealed that some carbonated HA (Ca10(PO4)6(CO3), CHA) had formed. The SEM morphology results show that the 60 to 65 nm width of the uniformly long rods with regular alignment formed in the HA powder aggregates when DCPD underwent hydrolysis in 2.5 M NaOH(aq) at 348 K (75 °C) for 1 hour.

  7. Evaluation of Energy Consumption in the Mercury Treatment of Phosphor Powder from Spent Fluorescent Lamps Using a Thermal Process

    Directory of Open Access Journals (Sweden)

    Yong Choi

    2017-11-01

    Full Text Available In a pilot-plant-scale thermal mercury treatment of phosphor powder from spent fluorescent lamps, energy consumption was estimated to control mercury content by the consideration of reaction kinetics. Mercury content was analyzed as a function of treatment temperature and time. The initial mercury content of the phosphor powder used in the thermal process was approximately 3500 mg/kg. The target mercury content in the phosphor powder thermal process of the phosphor powder was 5 mg/kg or less at 400 °C or higher because the target mercury content was recommended by Minamata Convention and Basel Convention. During thermal processing, the reaction rate was represented by a first order reaction with the Arrhenius equation. The reaction rate constant increased with temperature from 0.0112 min−1 at 350 °C to 0.0558 min−1 at 600 °C. The frequency factor was 2.51 min−1, and the activation energy was 6509.11 kcal/kg. Reaction rate constants were used to evaluate the treatment time required to reduce mercury content in phosphor powder to be less than 5 mg/kg. The total energy consumption in a pilot-plant-scale thermal process was evaluated to determine the optimal temperature for removing mercury in phosphor powder.

  8. Manufacture of Partially Biodegradable Composite Materials Based on PLA-Tires Powder: Process and Characterization

    Directory of Open Access Journals (Sweden)

    Carlos Rolando Rios-Soberanis

    2013-01-01

    Full Text Available This research work focuses on the processability and mechanical characterization of blends of polylactic acid (PLA and tire (elastomeric part. Wasted tires used as filler in the PLA matrix were reduced by two different processes (thermal shock and pyrolysis in order to acquire the solid residuals in powder to be characterized and compared. Elastomeric solids obtained from scraped tires were used as filler in the PLA matrix and mixed in a Brabender 60 cc mixer at different concentrations ranging from 0% to 60% of filler volume fraction. The blend was laminated, and then samples were obtained in order to undertake mechanical properties at tension and Izod impact tests. A fully detailed analysis on the solid powders by Differential Scanning Calorimeter (DSC, thermogravimetric analysis (TGA, infrared analysis (IR, and scanning electron microscopy analysis (SEM identified them as a rich source of carbon. Blends were characterized thermally and mechanically showing a direct effect due to the tire nature (thermoset rubber and concentration. Fracture mechanisms were also identified.

  9. Formation of Nb3Al in powder processed Nb-Al superconductors

    International Nuclear Information System (INIS)

    Johnson, P.E.

    1987-05-01

    In high magnetic fields, the critical current density is strongly dependent on the upper critical field, which is determined primarily by the stoichiometry of the Nb 3 Al. The critical temperature (T/sub c/), like the upper critical field, is considered to be a measure of the ''intrinsic'' quality of the superconductor, indicating the stoichiometry, order, and strain. If the A15 phase is stoichiometric and well ordered, a high T/sub c/ (and high H/sub C 2 /) is expected, regardless of the volume fraction of superconductor. On the other hand, if sigma phase is present with the A15, the resultant composition gradient across the sigma-A15 interface(s) requires that some of the A15 be off-stoichiometric, and therefore that the T/sub c/ (and H/sub C 2 /) be low. Thus the extent of the A15 (Nb 3 Al) reaction and the quality of the A15 formed are interdependent. This work focuses on the factors that control the extent of Nb 3 Al formation in Nb/Al powder wires. The morphology and content of the reacted and unreacted wires are studied in optical, SEM, and TEM micrographs. Critical current density data and its dependence on processing are explained in terms of the unreacted microstructure and its effect on the extent of Nb 3 Al formation. As a method of improving the critical current density, a new variation of the conventional powder process for wire manufacturing is developed and tested

  10. Chromium Extraction via Chemical Processing of Fe-Cr Alloys Fine Powder with High Carbon Content

    Science.gov (United States)

    Torres, D. M.; Navarro, R. C. S.; Souza, R. F. M.; Brocchi, E. A.

    2017-06-01

    Ferrous alloys are important raw materials for special steel production. In this context, alloys from the Fe-Cr system, with typical Cr weight fraction ranging from 0.45 to 0.95, are prominent, particularly for the stainless steel industry. During the process in which these alloys are obtained, there is considerable production of fine powder, which could be reused after suitable chemical treatment, for example, through coupling pyrometallurgical and hydrometallurgical processes. In the present study, the extraction of chromium from fine powder generated during the production of a Fe-Cr alloy with high C content was investigated. Roasting reactions were performed at 1073 K, 1173 K, and 1273 K (800 °C, 900 °C, and 1000 °C) with 300 pct (w/w) excess NaOH in an oxidizing atmosphere (air), followed by solubilization in deionized water, selective precipitation, and subsequent calcination at 1173 K (900 °C) in order to convert the obtained chromium hydroxide to Cr2O3. The maximum achieved Cr recovery was around 86 pct, suggesting that the proposed chemical route was satisfactory regarding the extraction of the chromium initially present. Moreover, after X-ray diffraction analysis, the final produced oxide has proven to be pure Cr2O3 with a mean crystallite size of 200 nm.

  11. Sintering and Microstructures of SUS 316L Powder Produced by 3D Printing Process

    Directory of Open Access Journals (Sweden)

    Kim W.J.

    2017-06-01

    Full Text Available Selective laser sintering (SLS is a type of laminating sintering technique, using CO2 laser with (metal, polymer, and ceramic powders. In this result, the flake SUS 316L was used to achieve a high porous product, and compare to spherical type. After SLS, the porosity of flake-type sample with 34% was quite higher than that of the spherical-type one that had only 11%. The surface roughness of the flake SLS sample were also investigated in both inner and surface parts. The results show that the deviation of the roughness of the surface part is about 64.40μm, while that of the internal one was about 117.65μm, which presents the containing of high porosity in the uneven surfaces. With the process using spherical powder, the sample was quite dense, however, some initial particles still remained as a result of less energy received at the beneath of the processing layer.

  12. Development of processes for zircaloy chips recycling by electric arc furnace remelting and powder metallurgy

    International Nuclear Information System (INIS)

    Pereira, Luiz Alberto Tavares

    2014-01-01

    PWR reactors employ, as nuclear fuel, UO 2 pellets with Zircaloy clad. In the fabrication of fuel element parts, machining chips from the alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is important for the Brazilian Nuclear Policy, which targets the reprocess of Zircaloy residues for economic and environmental aspects. This work presents two methods developed in order to recycle Zircaloy chips. In one of the methods, Zircaloy machining chips were refused using an electric-arc furnace to obtain small laboratory ingots. The second one uses powder metallurgy techniques, where the chips were submitted to hydriding process and the resulting material was milled, isostatically pressed and vacuum sintered. The ingots were heat-treated by vacuum annealing. The microstructures resulting from both processing methods were characterized using optical and scanning electron microscopy. Chemical composition, crystal phases and hardness were also determined. The results showed that the composition of recycled Zircaloy comply with the chemical specifications and presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding end-caps, using near net shape sintering. (author)

  13. MC Carbide Characterization in High Refractory Content Powder-Processed Ni-Based Superalloys

    Science.gov (United States)

    Antonov, Stoichko; Chen, Wei; Huo, Jiajie; Feng, Qiang; Isheim, Dieter; Seidman, David N.; Sun, Eugene; Tin, Sammy

    2018-04-01

    Carbide precipitates in Ni-based superalloys are considered to be desirable phases that can contribute to improving high-temperature properties as well as aid in microstructural refinement of the material; however, they can also serve as crack initiation sites during fatigue. To date, most of the knowledge pertaining to carbide formation has originated from assessments of cast and wrought Ni-based superalloys. As powder-processed Ni-based superalloys are becoming increasingly widespread, understanding the different mechanisms by which they form becomes increasingly important. Detailed characterization of MC carbides present in two experimental high Nb-content powder-processed Ni-based superalloys revealed that Hf additions affect the resultant carbide morphologies. This morphology difference was attributed to a higher magnitude of elastic strain energy along the interface associated with Hf being soluble in the MC carbide lattice. The composition of the MC carbides was studied through atom probe tomography and consisted of a complex carbonitride core, which was rich in Nb and with slight Hf segregation, surrounded by an Nb carbide shell. The characterization results of the segregation behavior of Hf in the MC carbides and the subsequent influence on their morphology were compared to density functional theory calculations and found to be in good agreement, suggesting that computational modeling can successfully be used to tailor carbide features.

  14. Growing three-dimensional biomorphic graphene powders using naturally abundant diatomite templates towards high solution processability.

    Science.gov (United States)

    Chen, Ke; Li, Cong; Shi, Liurong; Gao, Teng; Song, Xiuju; Bachmatiuk, Alicja; Zou, Zhiyu; Deng, Bing; Ji, Qingqing; Ma, Donglin; Peng, Hailin; Du, Zuliang; Rümmeli, Mark Hermann; Zhang, Yanfeng; Liu, Zhongfan

    2016-11-07

    Mass production of high-quality graphene with low cost is the footstone for its widespread practical applications. We present herein a self-limited growth approach for producing graphene powders by a small-methane-flow chemical vapour deposition process on naturally abundant and industrially widely used diatomite (biosilica) substrates. Distinct from the chemically exfoliated graphene, thus-produced biomorphic graphene is highly crystallized with atomic layer-thickness controllability, structural designability and less noncarbon impurities. In particular, the individual graphene microarchitectures preserve a three-dimensional naturally curved surface morphology of original diatom frustules, effectively overcoming the interlayer stacking and hence giving excellent dispersion performance in fabricating solution-processible electrodes. The graphene films derived from as-made graphene powders, compatible with either rod-coating, or inkjet and roll-to-roll printing techniques, exhibit much higher electrical conductivity (∼110,700 S m -1 at 80% transmittance) than previously reported solution-based counterparts. This work thus puts forward a practical route for low-cost mass production of various powdery two-dimensional materials.

  15. Growing three-dimensional biomorphic graphene powders using naturally abundant diatomite templates towards high solution processability

    Science.gov (United States)

    Chen, Ke; Li, Cong; Shi, Liurong; Gao, Teng; Song, Xiuju; Bachmatiuk, Alicja; Zou, Zhiyu; Deng, Bing; Ji, Qingqing; Ma, Donglin; Peng, Hailin; Du, Zuliang; Rümmeli, Mark Hermann; Zhang, Yanfeng; Liu, Zhongfan

    2016-11-01

    Mass production of high-quality graphene with low cost is the footstone for its widespread practical applications. We present herein a self-limited growth approach for producing graphene powders by a small-methane-flow chemical vapour deposition process on naturally abundant and industrially widely used diatomite (biosilica) substrates. Distinct from the chemically exfoliated graphene, thus-produced biomorphic graphene is highly crystallized with atomic layer-thickness controllability, structural designability and less noncarbon impurities. In particular, the individual graphene microarchitectures preserve a three-dimensional naturally curved surface morphology of original diatom frustules, effectively overcoming the interlayer stacking and hence giving excellent dispersion performance in fabricating solution-processible electrodes. The graphene films derived from as-made graphene powders, compatible with either rod-coating, or inkjet and roll-to-roll printing techniques, exhibit much higher electrical conductivity (~110,700 S m-1 at 80% transmittance) than previously reported solution-based counterparts. This work thus puts forward a practical route for low-cost mass production of various powdery two-dimensional materials.

  16. Effect of powder processing conditions on the electromechanical properties of lithium doped potassium sodium niobate

    Energy Technology Data Exchange (ETDEWEB)

    Mensur-Alkoy, E.; Berksoy-Yavuz, A.

    2016-07-01

    Lithium doped potassium sodium niobate ceramics with (K0.50−x/2Na0.50−x/2Lix)NbO3 composition where x=0.04 and 0.07 were fabricated by solid state calcination and pressureless sintering methods. However, two different powder processing and calcination routes were used in this study and their effect on the structural and electrical properties were investigated and discussed. The routes were namely loose calcination and compact calcination. A general trend of decreasing grain size was observed in the sintered ceramics prepared from these powders. The most drastic effect was observed on the electromechanical properties of the samples, where the maximum strain of 7% lithium modified sample under an E-field of 50kV/cm was increased from 0.09% to 0.12% by changing processing route. Furthermore, hysteretic behavior of the strain was found to decrease. This tendency was also valid for ferroelectric hysteresis property, with remnant polarization (2Pr) increasing from 23μC/cm2 to 46μC/cm2. The improvements observed in the electrical properties were discussed on the basis of chemical homogeneity and uniform ionic distribution. (Author)

  17. Foundations of powder metallurgy

    International Nuclear Information System (INIS)

    Libenson, G.A.

    1987-01-01

    Consideration is being given to physicochemical foundations and technology of metal powders, moulding and sintering of bars, made of them or their mixtures with nonmetal powders. Data on he design of basic equipment used in the processes of powder metallurgy and its servicing are presented. General requirements of safety engineering when fabricating metal powders and products of them are mentioned

  18. Effect of process parameters on surface oxides on chromium-alloyed steel powder during sintering

    International Nuclear Information System (INIS)

    Chasoglou, D.; Hryha, E.; Nyborg, L.

    2013-01-01

    The use of chromium in the PM steel industry today puts high demands on the choice and control of the atmosphere during the sintering process due to its high affinity to oxygen. Particular attention is required in order to control the surface chemistry of the powder which in turn is the key factor for the successful sintering and production of PM parts. Different atmosphere compositions, heating rates and green densities were employed while performing sintering trials on water atomized steel powder pre-alloyed with 3 wt.% Cr in order to evaluate the effect on surface chemical reactions. Fracture surfaces of sintered samples were examined using high resolution scanning electron microscopy combined with X-ray microanalysis. The investigation was complemented with thermogravimetric (TG) studies. Reaction products in particulate form containing strong-oxide forming elements such as Cr, Si and Mn were formed during sintering for all conditions. Processing in vacuum results in intensive inter-particle neck development during the heating stage and consequently in the excessive enclosure of surface oxide which is reflected in less good final mechanical properties. Enhanced oxide reduction was observed in samples processed in hydrogen-containing atmospheres independent of the actual content in the range of 3–10 vol.%. An optimum heating rate was required for balancing reduction/oxidation processes. A simple model for the enclosure and growth of oxide inclusions during the sinter-neck development is proposed. The obtained results show that significant reduction of the oxygen content can be achieved by adjusting the atmosphere purity/composition. - Highlights: ► A local atmosphere microclimate is very important for sintering of PM steels. ► High risk of surface oxide enclosure between 800 and 1000 °C. ► Coalescence and agglomeration of enclosed oxides take place during sintering. ► The effect of different process parameters on the oxide reduction is examined. ► A

  19. Cold compaction behavior of nano-structured Nd–Fe–B alloy powders prepared by different processes

    International Nuclear Information System (INIS)

    Liu, Xiaoya; Hu, Lianxi; Wang, Erde

    2013-01-01

    Graphical abstract: Relative density enhancement and nanocrystallization of Nd 2 Fe 14 B phase are two major effective means to improve magnetic properties. Since the matrix Nd 2 Fe 14 B phase in the starting Nd–Fe–B alloy can be disproportionated into a nano-structured mixture of NdH 2.7 , Fe 2 B, and α-Fe phases during mechanical milling in hydrogen. It is thus important to study the densification behavior of nanocrystalline powders to evaluate and predict the cold compactibility of powders. By comparison with the as milled as well as melt-spun Nd 16 Fe 76 B 8 alloy powders, we find that the as-disproportionated Nd 16 Fe 76 B 8 alloy powder exhibits the best cold compactibility. As evident from the illustration presented below, compaction parameters (representing the powder compactibility) have been determined by fitting density–pressure data with double logarithm compaction equation. Densification mechanisms involved during cold compaction process are clarified in our work by referring to microstructure observation of samples prepared by various methods. As a result, highly densified green magnet compact can be obtained by cold pressing of as-disproportionated NdFeB alloy powders. Highlights: ► Nano-structured disproportionated Nd–Fe–B alloy powders by mechanical milling in hydrogen. ► Highly densified green magnet compact by cold pressing of as-disproportionated Nd–Fe–B alloy powders. ► Density–pressure data fitted well by an empirical powder compaction model. ► As-disproportionated powder showed better compactibility than as milled and melt-spun counterparts. ► The effects of physical properties on powder compactibility and densification mechanisms are clarified. - Abstract: The compaction behavior of nano-structured Nd 16 Fe 76 B 8 (atomic ratio) alloy powders, which were prepared by three different processing routes including melt spinning, mechanical milling in argon, and mechanically activated disproportionation by milling in

  20. Cold compaction behavior of nano-structured Nd-Fe-B alloy powders prepared by different processes

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Xiaoya [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Hu, Lianxi, E-mail: hulx@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Wang, Erde [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2013-02-25

    Graphical abstract: Relative density enhancement and nanocrystallization of Nd{sub 2}Fe{sub 14}B phase are two major effective means to improve magnetic properties. Since the matrix Nd{sub 2}Fe{sub 14}B phase in the starting Nd-Fe-B alloy can be disproportionated into a nano-structured mixture of NdH{sub 2.7}, Fe{sub 2}B, and {alpha}-Fe phases during mechanical milling in hydrogen. It is thus important to study the densification behavior of nanocrystalline powders to evaluate and predict the cold compactibility of powders. By comparison with the as milled as well as melt-spun Nd{sub 16}Fe{sub 76}B{sub 8} alloy powders, we find that the as-disproportionated Nd{sub 16}Fe{sub 76}B{sub 8} alloy powder exhibits the best cold compactibility. As evident from the illustration presented below, compaction parameters (representing the powder compactibility) have been determined by fitting density-pressure data with double logarithm compaction equation. Densification mechanisms involved during cold compaction process are clarified in our work by referring to microstructure observation of samples prepared by various methods. As a result, highly densified green magnet compact can be obtained by cold pressing of as-disproportionated NdFeB alloy powders. Highlights: Black-Right-Pointing-Pointer Nano-structured disproportionated Nd-Fe-B alloy powders by mechanical milling in hydrogen. Black-Right-Pointing-Pointer Highly densified green magnet compact by cold pressing of as-disproportionated Nd-Fe-B alloy powders. Black-Right-Pointing-Pointer Density-pressure data fitted well by an empirical powder compaction model. Black-Right-Pointing-Pointer As-disproportionated powder showed better compactibility than as milled and melt-spun counterparts. Black-Right-Pointing-Pointer The effects of physical properties on powder compactibility and densification mechanisms are clarified. - Abstract: The compaction behavior of nano-structured Nd{sub 16}Fe{sub 76}B{sub 8} (atomic ratio) alloy

  1. Process defects and in situ monitoring methods in metal powder bed fusion: a review

    Science.gov (United States)

    Grasso, Marco; Colosimo, Bianca Maria

    2017-04-01

    Despite continuous technological enhancements of metal Additive Manufacturing (AM) systems, the lack of process repeatability and stability still represents a barrier for the industrial breakthrough. The most relevant metal AM applications currently involve industrial sectors (e.g. aerospace and bio-medical) where defects avoidance is fundamental. Because of this, there is the need to develop novel in situ monitoring tools able to keep under control the stability of the process on a layer-by-layer basis, and to detect the onset of defects as soon as possible. On the one hand, AM systems must be equipped with in situ sensing devices able to measure relevant quantities during the process, a.k.a. process signatures. On the other hand, in-process data analytics and statistical monitoring techniques are required to detect and localize the defects in an automated way. This paper reviews the literature and the commercial tools for in situ monitoring of powder bed fusion (PBF) processes. It explores the different categories of defects and their main causes, the most relevant process signatures and the in situ sensing approaches proposed so far. Particular attention is devoted to the development of automated defect detection rules and the study of process control strategies, which represent two critical fields for the development of future smart PBF systems.

  2. Process defects and in situ monitoring methods in metal powder bed fusion: a review

    International Nuclear Information System (INIS)

    Grasso, Marco; Colosimo, Bianca Maria

    2017-01-01

    Despite continuous technological enhancements of metal Additive Manufacturing (AM) systems, the lack of process repeatability and stability still represents a barrier for the industrial breakthrough. The most relevant metal AM applications currently involve industrial sectors (e.g. aerospace and bio-medical) where defects avoidance is fundamental. Because of this, there is the need to develop novel in situ monitoring tools able to keep under control the stability of the process on a layer-by-layer basis, and to detect the onset of defects as soon as possible. On the one hand, AM systems must be equipped with in situ sensing devices able to measure relevant quantities during the process, a.k.a. process signatures. On the other hand, in-process data analytics and statistical monitoring techniques are required to detect and localize the defects in an automated way. This paper reviews the literature and the commercial tools for in situ monitoring of powder bed fusion (PBF) processes. It explores the different categories of defects and their main causes, the most relevant process signatures and the in situ sensing approaches proposed so far. Particular attention is devoted to the development of automated defect detection rules and the study of process control strategies, which represent two critical fields for the development of future smart PBF systems. (paper)

  3. Novel pre-alloyed powder processing of modified alnico 8: Correlation of microstructure and magnetic properties

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, I. E., E-mail: andersoni@ameslab.gov; Kassen, A. G.; White, E. M. H.; Zhou, L.; Tang, W.; Palasyuk, A.; Dennis, K. W.; McCallum, R. W.; Kramer, M. J. [Ames Laboratory (USDOE), Iowa State University, Ames, Iowa 50011 (United States)

    2015-05-07

    Progress is reviewed on development of an improved near-final bulk magnet fabrication process for alnico 8, as a non-rare earth permanent magnet with promise for sufficient energy density and coercivity for electric drive motors. This study showed that alnico bulk magnets in near-final shape can be made by simple compression molding from spherical high purity gas atomized pre-alloyed powder. Dwell time at peak sintering temperature (1250 °C) greatly affected grain size of the resulting magnet alloys. This microstructure transformation was demonstrated to be useful for gaining partially aligned magnetic properties and boosting energy product. While a route to increased coercivity was not identified by these experiments, manufacturability of bulk alnico magnet alloys in near-final shapes was demonstrated, permitting further processing and alloy modification experiments that can target higher coercivity and better control of grain anisotropy during grain growth.

  4. Powder stickiness in milk drying: uncertainty and sensitivity analysis for process understanding

    DEFF Research Database (Denmark)

    Ferrari, Adrián; Gutiérrez, Soledad; Sin, Gürkan

    2017-01-01

    A powder stickiness model based in the glass transition temperature (Gordon – Taylor equations) was built for a production scale milk drying process (including a spray chamber, and internal/external fluid beds). To help process understanding, the model was subjected to sensitivity analysis (SA...... for nonlinear error propagation was selected as the main UA approach. SA results show an important local sensitivity on the spray dryer, but at the end of the internal fluid bed (critical point for stickiness) minor local sensitivities were observed. Feed concentrate moisture was found as the input with major...... global sensitivity on the glass transition temperature at the critical point, so it could represent a key variable for helping on stickiness control. UA results show the major model predictions uncertainty on the spray dryer, but it does not represent a stickiness issue since the product...

  5. Study of nano-metric silicon carbide powder sintering. Application to fibers processing

    International Nuclear Information System (INIS)

    Malinge, A.

    2011-01-01

    Silicon carbide ceramic matrix composites (SiCf/SiCm) are of interest for high temperature applications in aerospace or nuclear components for their relatively high thermal conductivity and low activation under neutron irradiation. While most of silicon carbide fibers are obtained through the pyrolysis of a poly-carbo-silane precursor, sintering of silicon carbide nano-powders seems to be a promising route to explore. For this reason, pressureless sintering of SiC has been studied. Following the identification of appropriate sintering aids for the densification, optimization of the microstructure has been achieved through (i) the analysis of the influence of operating parameters and (ii) the control of the SiC β a SiC α phase transition. Green fibers have been obtained by two different processes involving the extrusion of SiC powder dispersion in polymer solution or the coagulation of a water-soluble polymer containing ceramic particles. Sintering of these green fibers led to fibers of around fifty microns in diameter. (author) [fr

  6. The Powdering Process with a Set of Ceramic Mills for Green Tea Promoted Catechin Extraction and the ROS Inhibition Effect

    Directory of Open Access Journals (Sweden)

    Kouki Fujioka

    2016-04-01

    Full Text Available For serving green tea, there are two prominent methods: steeping the leaf or the powdered leaf (matcha style in hot water. The purpose of the present study was to reveal chemical and functional differences before and after the powdering process of green tea leaf, since powdered green tea may contribute to expanding the functionality because of the different ingesting style. In this study, we revealed that the powdering process with a ceramic mill and stirring in hot water increased the average extracted concentration of epigallocatechin gallate (EGCG by more than three times compared with that in leaf tea using high-performance liquid chromatography (HPLC and liquid chromatography–tandem mass Spectrometry (LC-MS/MS analyses. Moreover, powdered green tea has a higher inhibition effect of reactive oxygen species (ROS production in vitro compared with the same amount of leaf tea. Our data suggest that powdered green tea might have a different function from leaf tea due to the higher catechin contents and particles.

  7. Consolidation of powders of the superconductor YBa/sub 2/Cu/sub 3/O/sub 7-. delta. / by high energy-high rate processing

    Energy Technology Data Exchange (ETDEWEB)

    Lee, J.Y.; Persad, C.; Swinnea, J.S.; Marcus, H.L.; Steinfink, H. (Texas Univ., Austin, TX (USA). Center for Materials Science and Engineering)

    1988-01-01

    The consolidation response of powders of the superconducting compound YBa/sub 2/Cu/sub 3/O/sub 7-{delta}/ by itself and admixed with metal powders is reported. The processing approach relies on short duration (powders under applied pressures of 200 MPa to 400 MPa. Powders and fabricated disk concepts were characterized by X-ray diffraction, optical and scanning electron microscopy.

  8. Influence of particle size of Mg powder on the microstructure and critical currents of in situ powder-in-tube processed MgB_2 wires

    International Nuclear Information System (INIS)

    Kumakura, Hiroaki; Ye, Shujun; Matsumoto, Akiyoshi; Nitta, Ryuji

    2016-01-01

    We fabricated in situ powder-in-tube(PIT) MgB_2 wires using three kinds of Mg powders with particle size of ∼45 μm, ∼150 μm and 212∼600 μm. Mg particles were elongated to filamentary structure in the wires during cold drawing process. Especially, long Mg filamentary structure was obtained for large Mg particle size of 212∼600 μm. Critical current density, J_c, increased with increasing Mg particle size for 1 mm diameter wires. This is due to the development of filamentary structure of high density MgB_2 superconducting layer along the wires. This MgB_2 structure is similar to that of the internal Mg diffusion (IMD) processed MgB_2 wires. However, J_c of the wires fabricated with 212∼600 μm Mg particle size decreased and the scattering of J_c increased with decreasing wire diameter, while the J_c of the wires with ∼45 μm Mg particle was almost independent of the wire diameter. The cross sectional area reduction of the Mg particles during the wire drawing is smaller than that of the wire. When using large size Mg particle, the number of Mg filaments in the wire cross section is small. These two facts statistically lead to the larger scattering of Mg areal fraction in the wire cross section with proceeding of wire drawing process, resulting in smaller volume fraction of MgB_2 in the wire and lower J_c with larger scattering along the wire. SiC nano powder addition is effective in increasing J_c for all Mg particle sizes. (author)

  9. Radiation-induced processes in the metallic powders after electron and gamma-radiation

    International Nuclear Information System (INIS)

    Zajkin, Yu.A.; Aliev, B.A.

    2001-01-01

    In the work the quantitative assessments for conditions both healing and growth of micropores in metal volume and surface layers have been made. Taking into account of these rules is important at a choice of radiation processing conditions for fine-disperse powders characterizing with increased porosity. Numerical evaluation shows, that under irradiation of a metals by electrons with energy 2 MeV and electron current density about 1 μA/cm 2 within 300-400 K temperature range the optimal doses for the micropores healing make up a several Mrad. Further increase of dose could lead to formation of pores in the crystal volume. Principal conclusions about radiation porosity development character of metallic particles surface layers one can make from analysis of the point defects distribution near surface and computing of radiation-induced diffusion coefficients

  10. Salt fog corrosion behavior in a powder-processed icosahedral-phase-strengthened aluminum alloy

    International Nuclear Information System (INIS)

    Watson, T.J.; Gordillo, M.A.; Ernst, A.T.; Bedard, B.A.; Aindow, M.

    2017-01-01

    Highlights: • Pitting corrosion resistance has been evaluated for an Al-Cr-Mn-Co-Zr alloy. • Pit densities and depths are far lower than for other high-strength Al alloys. • Corrosion proceeds by selective oxidation of the Al matrix around the other phases. - Abstract: The pitting corrosion resistance has been evaluated for a powder-processed Al-Cr-Mn-Co-Zr alloy which contains ≈35% by volume of an icosahedral quasi-crystalline phase and a little Al 9 Co 2 in an Al matrix. ASTM standard salt fog exposure tests show that the alloy exhibits far lower corrosion pit densities and depths than commercial high-strength aerospace Al alloys under the same conditions. Electron microscopy data show that the salt fog exposure leads to the selective oxidation of the face-centered cubic Al matrix around the other phases, and to the development of a porous outer oxide scale.

  11. Thermokinetic Modeling of Phase Transformation in the Laser Powder Deposition Process

    Science.gov (United States)

    Foroozmehr, Ehsan; Kovacevic, Radovan

    2009-08-01

    A finite element model coupled with a thermokinetic model is developed to predict the phase transformation of the laser deposition of AISI 4140 on a substrate with the same material. Four different deposition patterns, long-bead, short-bead, spiral-in, and spiral-out, are used to cover a similar area. Using a finite element model, the temperature history of the laser powder deposition (LPD) process is determined. The martensite transformation as well as martensite tempering is considered to calculate the final fraction of martensite, ferrite, cementite, ɛ-carbide, and retained austenite. Comparing the surface hardness topography of different patterns reveals that path planning is a critical parameter in laser surface modification. The predicted results are in a close agreement with the experimental results.

  12. Consolidation & Factors Influencing Sintering Process in Polymer Powder Based Additive Manufacturing

    Science.gov (United States)

    Sagar, M. B.; Elangovan, K.

    2017-08-01

    Additive Manufacturing (AM) is two decade old technology; where parts are build layer manufacturing method directly from a CAD template. Over the years, AM techniques changes the future way of part fabrication with enhanced intricacy and custom-made features are aimed. Commercially polymers, metals, ceramic and metal-polymer composites are in practice where polymers enhanced the expectations in AM and are considered as a kind of next industrial revolution. Growing trend in polymer application motivated to study their feasibility and properties. Laser sintering, Heat sintering and Inhibition sintering are the most successful AM techniques for polymers but having least application. The presentation gives up selective sintering of powder polymers and listed commercially available polymer materials. Important significant factors for effective processing and analytical approaches to access them are discussed.

  13. Finite element modelling of process-integrated powder coating by radial axial rolling of rings

    International Nuclear Information System (INIS)

    Frischkorn, J.; Kebriaei, R.; Reese, S.; Moll, H.; Theisen, W.; Husmann, T.; Meier, H.

    2011-01-01

    The process-integrated powder coating by radial axial rolling of rings represents a new hybrid production technique applied in the manufacturing of large ring-shaped work pieces with functional layers. It is thought to break some limitations that come along with the hot isostatic pressing (HIP) which is used nowadays to apply the powdery layer material onto the rolled substrate ring. Within the new process the compaction of the layer material is integrated into the ring rolling and HIP becomes dispensable. Following this approach the rolling of such compound rings brings up some new challenges. The volume of a solid ring stays nearly constant during the rolling. This behaviour can be exploited to determine the infeed of the rollers needed to reach the desired ring shape. Since volume consistency cannot be guaranteed for the rolling of a compound ring the choice of appropriate infeed of the rollers is still an open question. This paper deals with the finite element (FE) simulation of this new process. First, the material model that is used to describe the compaction of the layer material is shortly reviewed. The main focus of the paper is then put on a parameterized FE ring rolling model that incorporates a control system in order to stabilize the process. Also the differences in the behaviour during the rolling stage between a compound and a solid ring will be discussed by means of simulation results.

  14. Modeling of the Effect of Path Planning on Thermokinetic Evolutions in Laser Powder Deposition Process

    Science.gov (United States)

    Foroozmehr, Ehsan; Kovacevic, Radovan

    2011-07-01

    A thermokinetic model coupling finite-element heat transfer with transformation kinetics is developed to determine the effect of deposition patterns on the phase-transformation kinetics of laser powder deposition (LPD) process of a hot-work tool steel. The finite-element model is used to define the temperature history of the process used in an empirical-based kinetic model to analyze the tempering effect of the heating and cooling cycles of the deposition process. An area is defined to be covered by AISI H13 on a substrate of AISI 1018 with three different deposition patterns: one section, two section, and three section. The two-section pattern divides the area of the one-section pattern into two sections, and the three-section pattern divides that area into three sections. The results show that dividing the area under deposition into smaller areas can influence the phase transformation kinetics of the process and, consequently, change the final hardness of the deposited material. The two-section pattern shows a higher average hardness than the one-section pattern, and the three-section pattern shows a fully hardened surface without significant tempered zones of low hardness. To verify the results, a microhardness test and scanning electron microscope were used.

  15. Characterization of Powder Metallurgy Processed Pure Magnesium Materials for Biomedical Applications

    Directory of Open Access Journals (Sweden)

    Matěj Březina

    2017-10-01

    Full Text Available Magnesium with its mechanical properties and nontoxicity is predetermined as a material for biomedical applications; however, its high reactivity is a limiting factor for its usage. Powder metallurgy is one of the promising methods for the enhancement of material mechanical properties and, due to the introduced plastic deformation, can also have a positive influence on corrosion resistance. Pure magnesium samples were prepared via powder metallurgy. Compacting pressures from 100 MPa to 500 MPa were used for samples’ preparation at room temperature and elevated temperatures. The microstructure of the obtained compacts was analyzed in terms of microscopy. The three-point bendisng test and microhardness testing were adopted to define the compacts’ mechanical properties, discussing the results with respect to fractographic analysis. Electrochemical corrosion properties analyzed with electrochemical impedance spectroscopy carried out in HBSS (Hank’s Balanced Salt Solution and enriched HBSS were correlated with the metallographic analysis of the corrosion process. Cold compacted materials were very brittle with low strength (up to 50 MPa and microhardness (up to 50 HV (load: 0.025 kg and degraded rapidly in both solutions. Hot pressed materials yielded much higher strength (up to 250 MPa and microhardness (up to 65 HV (load: 0.025 kg, and the electrochemical characteristics were significantly better when compared to the cold compacted samples. Temperatures of 300 °C and 400 °C and high compacting pressures from 300 MPa to 500 MPa had a positive influence on material bonding, mechanical and electrochemical properties. A compacting temperature of 500 °C had a detrimental effect on material compaction when using pressure above 200 MPa.

  16. U-8 wt %Mo and 7 wt %Mo alloys powder obtained by an hydride-de hydride process

    International Nuclear Information System (INIS)

    Balart, Silvia N.; Bruzzoni, Pablo; Granovsky, Marta S.; Gribaudo, Luis M. J.; Hermida, Jorge D.; Ovejero, Jose; Rubiolo, Gerardo H.; Vicente, Eduardo E.

    2000-01-01

    Uranium-molybdenum alloys are been tested as a component in high-density LEU dispersion fuels with very good performances. These alloys need to be transformed to powder due to the manufacturing requirements of the fuels. One method to convert ductile alloys into powder is the hydride-de hydride process, which takes advantage of the ability of the U-α phase to transform to UH 3 : a brittle and relatively low-density compound. U-Mo alloys around 7 and 8 wt % Mo were melted and heat treated at different temperature ranges in order to partially convert γ -phase to α -phase. Subsequent hydriding transforms this α -phase to UH 3 . The volume change associated to the hydride formation embrittled the material which ends up in a powdered alloy. Results of the optical metallography, scanning electron microscopy, X-ray diffraction during different steps of the process are shown. (author)

  17. Preparation of TiC/W core–shell structured powders by one-step activation and chemical reduction process

    International Nuclear Information System (INIS)

    Ding, Xiao-Yu; Luo, Lai-Ma; Huang, Li-Mei; Luo, Guang-Nan; Zhu, Xiao-Yong; Cheng, Ji-Gui; Wu, Yu-Cheng

    2015-01-01

    Highlights: • A novel wet chemical method was used to prepare TiC/W core–shell structure powders. • TiC nanoparticles were well-encapsulated by W shells. • TiC phase was present in the interior of tungsten grains. - Abstract: In the present study, one-step activation and chemical reduction process as a novel wet-chemical route was performed for the preparation of TiC/W core–shell structured ultra-fine powders. The XRD, FE-SEM, TEM and EDS results demonstrated that the as-synthesized powders are of high purity and uniform with a diameter of approximately 500 nm. It is also found that the TiC nanoparticles were well-encapsulated by W shells. Such a unique process suggests a new method for preparing X/W (X refers the water-insoluble nanoparticles) core–shell nanoparticles with different cores

  18. 9 CFR 590.544 - Spray process powder; definitions and requirements.

    Science.gov (United States)

    2010-01-01

    ... requirements. 590.544 Section 590.544 Animals and Animal Products FOOD SAFETY AND INSPECTION SERVICE... removed from the primary or main drying chamber while the drying unit is in operation. (2) Secondary... bag collector chamber while the drying unit is in operation. (3) Sweep-down powder is that powder...

  19. Dissolution of powdered spent fuel and U crystallization from actual dissolver solution for 'NEXT' process development

    International Nuclear Information System (INIS)

    Nomura, Kazunori; Hinai, Hiroshi; Nakahara, Masaumi; Kaji, Naoya; Kamiya, Masayoshi; Ohyama, Koichi; Sano, Yuichi; Washiya, Tadahiro; Komaki, Jun

    2008-01-01

    The beaker-scale experiments on the effective powdered fuel dissolution and the U crystallization from dissolver solution with the irradiated MOX fuel from the experimental fast reactor 'JOYO' were carried out. The powdered fuel was effectively dissolved into the nitric acid solution. In the U crystallization experiments, U crystal was obtained from the actual dissolver solution without any addition of reagent. (authors)

  20. A Novel Process for Joining Ti Alloy and Al Alloy using Two-Stage Sintering Powder Metallurgy

    Science.gov (United States)

    Long, Luping; Liu, Wensheng; Ma, Yunzhu; Wu, Lei; Liu, Chao

    2018-04-01

    The major challenges for conventional diffusion bonding of joining Ti alloy and Al alloy are the undesirable interfacial reaction, low matrixes and joint strength. To avoid the problem in diffusion bonding, a novel two-stage sintering powder metallurgy process is developed. In the present work, the interface characterization and joint performance of the bonds obtained by powder metallurgy bonding are investigated and are compared with the diffusion bonded Ti/Al joints obtained with the same and the optimized process parameters. The results show that no intermetallic compound is visible in the Ti/Al joint obtained by powder metallurgy bonding, while a new layer formed at the joint diffusion bonded with the same parameters. The maximum tensile strength of joint obtained by diffusion bonding is 58 MPa, while a higher tensile strength reaching 111 MPa for a bond made by powder metallurgy bonding. Brittle fractures occur at all the bonds. It is shown that the powder metallurgy bonding of Ti/Al is better than diffusion bonding. The results of this study should benefit the bonding quality.

  1. Processing, characterization, and in vitro/in vivo evaluations of powder metallurgy processed Ti-13Nb-13Zr alloys.

    Science.gov (United States)

    Bottino, Marco C; Coelho, Paulo G; Henriques, Vinicius A R; Higa, Olga Z; Bressiani, Ana H A; Bressiani, José C

    2009-03-01

    This article presents details of processing, characterization and in vitro as well as in vivo evaluations of powder metallurgy processed Ti-13Nb-13Zr samples with different levels of porosity. Sintered samples were characterized for density, crystalline phases (XRD), and microstructure (SEM and EDX). Samples sintered at 1000 degrees C showed the highest porosity level ( approximately 30%), featuring open and interconnected pores ranging from 50 to 100 mum in diameter but incomplete densification. In contrast, samples sintered at 1300 and 1500 degrees C demonstrated high densification with 10% porosity level distributed in a homogeneous microstructure. The different sintering conditions used in this study demonstrated a coherent trend that is increase in temperature lead to higher sample densification, even though densification represents a drawback for bone ingrowth. Cytotoxicity tests did not reveal any toxic effects of the starting and processed materials on surviving cell percentage. After an 8-week healing period in rabbit tibias, the implants were retrieved, processed for nondecalcified histological evaluation, and then assessed by backscattered electron images (BSEI-SEM) and EDX. Bone growth into the microstructure was observed only in samples sintered at 1000 degrees C. Overall, a close relation between newly formed bone and all processed samples was observed. (c) 2008 Wiley Periodicals, Inc.

  2. Kinetics of the melting front movement in process of centrifugal induction surfacing of powder material with nanoscale modificaters

    Science.gov (United States)

    Sasnouski, I.; Kurylionak, A.

    2018-03-01

    For solving the problem of improving the powder coatings modified by nanostructure components obtained by induction surfacing method tribological characteristics it is necessary to study the kinetics of the powdered layer melting and define the minimum time of melting. For powdered layer predetermined temperature maintenance at sintering mode stage it is required to determine the temperature difference through blank thickness of the for one hundred-day of the define the warm-up swing on of the stocking up by solving the thermal conductivity stationary problem for quill (hollow) cylinder with internal heat source. Herewith, since in practice thickness of the cylinder wall is much less then its diameter and the temperature difference is comparatively small, the thermal conductivity dependence upon the temperature can be treated as negligible. As it was shown by our previous studies, in the induction heating process under powdered material centrifugal surfacing (i.e. before achieving the melting temperature) the temperature distribution in powdered layer thickness may be considered even. Hereinafter, considering the blank part induction heating process quasi-stationarity under Fo big values, it is possible to consider its internal surface heating as developing with constant velocity. As a result of development the melting front movement mathematical model in a powdered material with nanostructure modifiers the minimum surfacing time is defined. It allows to minimize negative impact of thermal influence on formation of applied coating structure, to raise productivity of the process, to lower power inputs and to ensure saving of nonferrous and high alloys by reducing the allowance for machining. The difference of developed mathematical model of melting front movement from previously known is that the surface temperature from which the heat transfer occures is a variable and varies with a time after the linear law.

  3. High Temperature Degradation of Powder-processed Ni-based Superalloy

    Directory of Open Access Journals (Sweden)

    Natália Luptáková

    2015-05-01

    Full Text Available The aim of present work is to study the high temperature degradation of the powder-processed polycrystalline superalloy Ni-15Cr-18Co-4Al-3.5Ti-5Mo. This superalloy has been applied as material for grips of a creep machine. The material was exposed at 1100 °C for about 10 days at 10 MPa stress. During the creep test occurred unacceptable creep deformation of grips as well as severe surface oxidation with scales peeling off. Three types of the microstructure were observed in the studied alloy: (i unexposed state; (ii heat treated (annealing - 10 min/1200 °C and (iii after using as a part of the equipment of the creep machine during the creep test. It is shown that the microstructure degradation resulting from the revealed γ´ phase fcc Ni3(Al,Ti particles preferentially created at the grain boundaries of the samples after performing creep tests affects mechanical properties of the alloy and represents a significant contribution to all degradation processes affecting performance and service life of the creep machine grips. Based on investigation and obtained results, the given material is not recommended to be used for grips of creep machine at temperatures above 1000 °C.

  4. Copper-carbon and aluminum-carbon composites fabricated by powder metallurgy processes

    International Nuclear Information System (INIS)

    Silvain, Jean-François; Veillère, Amélie; Lu, Yongfeng

    2014-01-01

    The increase in both power and packing densities in power electronic devices has led to an increase in the market demand for effective heat-dissipating materials, with high thermal conductivity and thermal- expansion coefficient compatible with chip materials still ensuring the reliability of the power modules. In this context, metal matrix composites: carbon fibers and diamond-reinforced copper and aluminum matrix composites among them are considered very promising as a next generation of thermal-management materials in power electronic packages. These composites exhibit enhanced thermal properties compared to pure copper combined with lower density. This article presents the fabrication techniques of copper/carbon fibers and copper/diamond and aluminum/carbon fibers composite films by powder metallurgy and hot pressing. The thermal analyses clearly indicate that interfacial treatments are required in these composites to achieve high thermomechanical properties. Interfaces (through novel chemical and processing methods), when selected carefully and processed properly will form the right chemical/mechanical link between metal and carbon, enhancing all the desired thermal properties while minimizing the deleterious effect.

  5. Effects of Post-Sinter Processing on an Al–Zn–Mg–Cu Powder Metallurgy Alloy

    Directory of Open Access Journals (Sweden)

    Matthew David Harding

    2017-09-01

    Full Text Available The objective of this work was to study the effects of several post-sinter processing operations (heat-treatment, sizing, shot peening on a press-and-sinter 7xxx series aluminum powder metallurgy (PM alloy. The characterization of the products was completed through a combination of non-contact surface profiling, hardness measurements, differential scanning calorimetry (DSC, transmission electron microscopy (TEM, X-ray diffraction (XRD, tensile, and three-point bend fatigue testing. It was determined that sizing in the as-quenched state imparted appreciable reductions in surface hardness (78 HRB and fatigue strength (168 MPa relative to counterpart specimens that were sized prior to solutionizing (85 HRB and 228 MPa. These declines in performance were ascribed to the annihilation of quenched in vacancies that subsequently altered the nature of precipitates within the finished product. The system responded well to shot peening, as this process increased fatigue strength to 294 MPa. However, thermal exposure at 353 K (80 °C and 433 K (160 °C then reduced fatigue performance to 260 MPa and 173 MPa, respectively, as a result of residual stress relaxation and in-situ over-aging.

  6. Microstructure/processing relationships in high-energy high-rate consolidated powder composites of Nb-stabilized Ti3Al+TiAl

    Energy Technology Data Exchange (ETDEWEB)

    Persad, C.; Lee, B.; Hou, C.; Eliezer, Z.; Marcus, H.L.

    1989-01-01

    A new approach to powder processing is employed in forming titanium aluminide composites. The processing consists of internal heating of a customized powder blend by a fast electrical discharge of a homopolar generator. The high-energy high-rate '1MJ in 1s' pulse permits rapid heating of an electrically conducting powder mixture in a cold wall die. This short time at temperature approach offers the opportunity to control phase transformations and the degree of microstructural coarsening not readily possible with standard powder-processing approaches. This paper describes the consolidation results of titanium aluminide-based powder-composite materials. The focus of this study was the definition of microstructure/processing relationships for each of the composite constituents, first as monoliths and then in composite forms. Non-equilibrium phases present in rapidly solidified TiAl powders are transformed to metastable intermediates en route to the equilibrium gamma phase.

  7. Stereological analysis of structure formation for solid WC-Co alloys in the process of carbide powder consolidation

    Energy Technology Data Exchange (ETDEWEB)

    Chernyavskij, K S

    1986-03-01

    Evolution of particle size distribution in carbide powders of different technological prehistory is studied in the process of their consolidation as a hard alloy. A successive estimate on identical preparations is used to study a structural powder->alloy transition. Temperature dependences of integral measures of the consolidated structure and characteristics of its heterogeneity are studied. It is shown that all studied structural rearrangements: formation of regular alternation of carbide and binding phases, development of particle-phase interfaces, change in size distribution - more intensely proceed in the high-temperature carbide base alloy.

  8. Microstructures and mechanical responses of powder metallurgy non-combustive magnesium extruded alloy by rapid solidification process in mass production

    International Nuclear Information System (INIS)

    Kondoh, Katsuyoshi; Hamada, EL-Sayed Ayman; Imai, Hisashi; Umeda, Junko; Jones, Tyrone

    2010-01-01

    Spinning Water Atomization Process (SWAP), which was one of the rapid solidification processes, promised to produce coarse non-combustible magnesium alloy powder with 1-4 mm length, having fine α-Mg grains and Al 2 Ca intermetallic compounds. It had economical and safe benefits in producing coarse Mg alloy powders with very fine microstructures in the mass production process due to its extreme high solidification rate compared to the conventional atomization process. AMX602 (Mg-6%Al-0.5%Mn-2%Ca) powders were compacted at room temperature. Their green compacts with a relative density of about 85% were heated at 573-673 K for 300 s in Ar gas atmosphere, and immediately consolidated by hot extrusion. Microstructure observation and evaluation of mechanical properties of the extruded AMX602 alloys were carried out. The uniform and fine microstructures with grains less than 0.45-0.8 μm via dynamic recrystallization during hot extrusion were observed, and were much small compared to the extruded AMX602 alloy fabricated by using cast ingot. The extremely fine intermetallic compounds 200-500 nm diameter were uniformly distributed in the matrix of powder metallurgy (P/M) extruded alloys. These microstructures caused excellent mechanical properties of the wrought alloys. For example, in the case of AMX602 alloys extruded at 573 K, the tensile strength (TS) of 447 MPa, yield stress (YS) of 425 MPa and 9.6% elongation were obtained.

  9. Effect of process control agent (PCA) on the characteristics of mechanically alloyed Ti-Mg powders [Journal article

    CSIR Research Space (South Africa)

    Machio, Christopher N

    2011-03-01

    Full Text Available This paper reports the results of a study to determine the effect of process control agent (PCA) on the characteristics of Ti-Mg powders during milling. It has been shown that a 2% increase in PCA content leads to up to a 40% increase in yield...

  10. Tap density equations of granular powders based on the rate process theory and the free volume concept.

    Science.gov (United States)

    Hao, Tian

    2015-02-28

    The tap density of a granular powder is often linked to the flowability via the Carr index that measures how tight a powder can be packed, under an assumption that more easily packed powders usually flow poorly. Understanding how particles are packed is important for revealing why a powder flows better than others. There are two types of empirical equations that were proposed to fit the experimental data of packing fractions vs. numbers of taps in the literature: the inverse logarithmic and the stretched exponential. Using the rate process theory and the free volume concept under the assumption that particles will obey similar thermodynamic laws during the tapping process if the "granular temperature" is defined in a different way, we obtain the tap density equations, and they are reducible to the two empirical equations currently widely used in literature. Our equations could potentially fit experimental data better with an additional adjustable parameter. The tapping amplitude and frequency, the weight of the granular materials, and the environmental temperature are grouped into this parameter that weighs the pace of the packing process. The current results, in conjunction with our previous findings, may imply that both "dry" (granular) and "wet" (colloidal and polymeric) particle systems are governed by the same physical mechanisms in term of the role of the free volume and how particles behave (a rate controlled process).

  11. Fabrication of Al-20 wt%Si powder using scrap Si by ultra high-energy milling process

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Won-Kyung [Division of Advanced Materials Engineering and Institute for Rare Metals, Kongju National University, 275, Budae-dong, Cheonan, Chungnam 330-717 (Korea, Republic of); Y Latin-Small-Letter-Dotless-I lmaz, Fikret [Department of Physics, Faculty of Art and Science, Gaziosmanpasa University, Tasliciftlik Campus, 60240 Tokat (Turkey); Kim, Hyo-Seob; Koo, Jar-Myung [Division of Advanced Materials Engineering and Institute for Rare Metals, Kongju National University, 275, Budae-dong, Cheonan, Chungnam 330-717 (Korea, Republic of); Hong, Soon-Jik, E-mail: hongsj@kongju.ac.kr [Division of Advanced Materials Engineering and Institute for Rare Metals, Kongju National University, 275, Budae-dong, Cheonan, Chungnam 330-717 (Korea, Republic of)

    2012-09-25

    Highlights: Black-Right-Pointing-Pointer High energy ball milling process has been successfully employed to produce Al-20Si alloy using scrap Si powders. Black-Right-Pointing-Pointer Fully finer and homogenous structure could be achieved after 60 min of milling time. Black-Right-Pointing-Pointer Si particles were not dissolved but uniformly dispersed in the Al matrix in a milled state. Black-Right-Pointing-Pointer The hardness of as-milled Al-20Si powder increased steadily with the increase of milling time. Black-Right-Pointing-Pointer Grain size and dispersion strengthening are two mechanisms being responsible for hardness increment. - Abstract: In this study, microstructural evolution and mechanical properties of Al-20 wt%Si and pure Al powders fabricated by ultra high-energy ball milling technique were investigated as a function of milling time. The microstructure and mechanical properties of the as-milled powders were examined by scanning electron microscope (SEM), energy dispersive spectrometry (EDS), X-ray diffractometer (XRD) and Vickers hardness tester. SEM observation showed that the particle size increased at an early stage of milling, and then decreased drastically with further milling. XRD and cross-sectional EDS-mapping analyses revealed that Si particles were not dissolved but uniformly dispersed in the Al matrix in a milled state. Vickers hardness of both pure Al and Al-Si powder increases with milling time, which attributes to the grain size strengthening and dispersion strengthening.

  12. Development of titanium based biocomposite by powder metallurgy processing with in situ forming of Ca-P phases

    Energy Technology Data Exchange (ETDEWEB)

    Karanjai, Malobika [International Advanced Research Centre for Powder Metallurgy and New Materials, Balapur P.O., Hyderabad 500005, Andhra Pradesh (India)]. E-mail: malobika@arci.res.in; Sundaresan, Ranganathan [International Advanced Research Centre for Powder Metallurgy and New Materials, Balapur P.O., Hyderabad 500005, Andhra Pradesh (India); Rao, Gummididala Venkata Narasimha [International Advanced Research Centre for Powder Metallurgy and New Materials, Balapur P.O., Hyderabad 500005, Andhra Pradesh (India); Mohan, Tallapragada Raja Rama [Metallurgical Engineering and Materials Science Department, Indian Institute of Technology, Powai, Mumbai 400076, Maharashtra (India); Kashyap, Bhagwati Prasad [Metallurgical Engineering and Materials Science Department, Indian Institute of Technology, Powai, Mumbai 400076, Maharashtra (India)

    2007-02-25

    Composites of titanium and calcium-phosphorus phases were developed by powder metallurgy processing and evaluated for bioactivity. Titanium hydride powder and precursors of calcium and phosphorus in the form of calcium carbonate and di-ammonium hydrogen orthophosphate were mixed in different proportions, compacted and calcined in different atmospheres. The calcined compacts were subsequently crushed, recompacted and sintered in vacuum. In situ formation of bioactive phases like hydroxylapatite, tricalcium phosphate and calcium titanate during the calcination and sintering steps was studied using X-ray diffraction. The effect of calcination atmosphere on density, interconnected porosity, phase composition and modulus of rupture of sintered composites was examined. The sintered composites were immersed in simulated body fluid for 7 days to observe their in vitro behaviour with XRD and FTIR spectroscopic identification of deposits. Composites with 10 wt% precursors sintered from vacuum calcined powder gave the best results in terms of bioactive phases, density and strength.

  13. An experimental evaluation of powder flow predictions in small-scale process equipment based on Jenike's hopper design methodology

    DEFF Research Database (Denmark)

    Søgaard, Søren Vinter; Olesen, Niels Erik; Hirschberg, Cosima

    2017-01-01

    . The comparison of the observed and predicted critical outlet diameters showed good agreement for the powder with the best flowability when linear extrapolation of the flow function was applied. In contrast, the predicted critical outlet diameter was slightly overestimated compared to the experimentally observed...... diameter for the two more cohesive powders. A likely reason for this overestimation is that the flow function probably has a non-linear convex upward shape for these two powders at very small consolidation stresses. These findings illustrate the relevance of measuring shear and wall shear stresses at very...... small consolidation stresses to improve the flow behavior predictions for small-scale process equipment typically used during production of solid state pharmaceuticals....

  14. Superconducting properties of in situ powder-in-tube-processed MgB{sub 2} tapes fabricated with sub-micrometre Mg powder prepared by an arc-plasma method

    Energy Technology Data Exchange (ETDEWEB)

    Yamada, H [Maglev System Development Division, Central Japan Railway Company, 1545-33, Ooyama, Komaki, Aichi 485-0801 (Japan); Uchiyama, N [Maglev System Development Division, Central Japan Railway Company, 1545-33, Ooyama, Komaki, Aichi 485-0801 (Japan); Matsumoto, A [Superconducting Materials Center, National Institute for Materials Science, 1-2-1, Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Kitaguchi, H [Superconducting Materials Center, National Institute for Materials Science, 1-2-1, Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Kumakura, H [Superconducting Materials Center, National Institute for Materials Science, 1-2-1, Sengen, Tsukuba, Ibaraki 305-0047 (Japan)

    2007-01-15

    We fabricated in situ powder-in-tube-processed MgB{sub 2}/Fe tapes using sub-micrometre Mg powder prepared by applying an arc-plasma method. We found that the use of this sub-micrometre Mg powder was very effective in increasing the J{sub c} values. The transport J{sub c} value of 10 mol% SiC-added tapes fabricated with this sub-micrometre Mg powder reached 275 A mm{sup -2} at 4.2 K and 10 T. This value was about six times that of 5 mol% SiC-added tapes fabricated with commercial Mg powder. Microstructure analyses suggest that this J{sub c} enhancement is primarily due to the smaller MgB{sub 2} grain size.

  15. Superconducting properties of in situ powder-in-tube-processed MgB2 tapes fabricated with sub-micrometre Mg powder prepared by an arc-plasma method

    International Nuclear Information System (INIS)

    Yamada, H; Uchiyama, N; Matsumoto, A; Kitaguchi, H; Kumakura, H

    2007-01-01

    We fabricated in situ powder-in-tube-processed MgB 2 /Fe tapes using sub-micrometre Mg powder prepared by applying an arc-plasma method. We found that the use of this sub-micrometre Mg powder was very effective in increasing the J c values. The transport J c value of 10 mol% SiC-added tapes fabricated with this sub-micrometre Mg powder reached 275 A mm -2 at 4.2 K and 10 T. This value was about six times that of 5 mol% SiC-added tapes fabricated with commercial Mg powder. Microstructure analyses suggest that this J c enhancement is primarily due to the smaller MgB 2 grain size

  16. Ir-based refractory superalloys by pulse electric current sintering (PECS) process (II prealloyed powder)

    Science.gov (United States)

    Huang, C.; Yamabe-Mitarai, Y.; Harada, H.

    2002-02-01

    Five prealloyed powder samples prepared from binary Ir-based refractory superalloys were sintered at 1800 °C for 4 h by Pulse Electric Current Sintering (PECS). No metal loss was observed during sintering. The relative densities of the sintered specimens all exceeded 90% T.D. The best one was Ir-13% Hf with the density of 97.82% T.D. Phases detected in sintered samples were in accordance with the phase diagram as expected. Fractured surfaces were observed in two samples (Ir-13% Hf and Ir-15% Zr). Some improvements obtained by using prealloyed powders instead of elemental powders, which were investigated in the previous studies, were presented.

  17. Study on Exothermic Oxidation of Acrylonitrile-butadiene-styrene (ABS Resin Powder with Application to ABS Processing Safety

    Directory of Open Access Journals (Sweden)

    Jenq-Renn Chen

    2010-08-01

    Full Text Available Oxidative degradation of commercial grade ABS (Acrylonitrile-butadiene-styrene resin powders was studied by thermal analysis. The instabilities of ABS containing different polybutadiene (PB contents with respect to temperature were studied by Differential Scanning Calorimeter (DSC. Thermograms of isothermal test and dynamic scanning were performed. Three exothermic peaks were observed and related to auto-oxidation, degradation and oxidative decomposition, respectively. Onset temperature of the auto-oxidation was determined to be around 193 °C. However, threshold temperature of oxidation was found to be as low as 140 °C by DSC isothermal testing. Another scan of the powder after degeneration in air showed an onset temperature of 127 °C. Reactive hazards of ABS powders were verified to be the exothermic oxidation of unsaturated PB domains, not the SAN (poly(styrene-acrylonitrile matrix. Heat of oxidation was first determined to be 2,800 ± 40 J per gram of ABS or 4,720 ± 20 J per gram of PB. Thermal hazards of processing ABS powder are assessed by adiabatic temperature rise at process conditions. IR spectroscopy associated with heat of oxidation verified the oxidative mechanism, and these evidences excluded the heat source from the degradation of SAN. A specially prepared powder of ABS without adding anti-oxidant was analyzed by DSC for comparing the exothermic behaviors. Exothermic onset temperatures were determined to be 120 °C and 80 °C by dynamic scanning and isothermal test, respectively. The assessment successfully explained fires and explosions in an ABS powder dryer and an ABS extruder.

  18. Functionalization of polymer powders for SLS-processes using an atmospheric plasma jet in a fluidized bed reactor

    Energy Technology Data Exchange (ETDEWEB)

    Sachs, Marius; Schmitt, Adeliene; Schmidt, Jochen; Peukert, Wolfgang; Wirth, Karl-Ernst [Institute of Particle Technology, Friedrich-Alexander-University Erlangen-Nuremberg (Germany)

    2015-05-22

    Recently additive manufacturing processes such as selective laser sintering (SLS) of polymers have gained more importance for industrial applications [1]. Tailor-made modification of polymers is essential in order to make these processes more efficient and to cover the industrial demands. The so far used polymer materials show weak performance regarding the mechanical stability of processed parts. To overcome this limitation, a new route to functionalize the surface of commercially available polymer particles (PA12; PE-HD; PP) using an atmospheric plasma jet in combination with a fluidized bed reactor has been investigated. Consequently, an improvement of adhesion and wettability [2] of the polymer surface without restraining the bulk properties of the powder is achieved. The atmospheric plasma jet process can provide reactive species at moderate temperatures which are suitable for polymer material. The functionalization of the polymer powders improves the quality of the devices build in a SLS-process.

  19. Influence of thermo-mechanical processing on the microstructure of Cu-based shape memory alloys produced by powder metallurgy

    International Nuclear Information System (INIS)

    Rodriguez, P.P.; Ibarra, A.; Iza-Mendia, A.; Recarte, V.; Perez-Landazabal, J.I.; San Juan, J.; No, M.L.

    2003-01-01

    Cu-Al-Ni shape memory alloys processed by powder metallurgy show very good thermo-mechanical properties, much better than those found in alloys produced by conventional casting. In this paper, we present the microstructural characterisation of these powder metallurgy alloys in order to find the microscopic mechanisms, linked to the powder metallurgy processing method, which are indeed responsible of such good thermo-mechanical behaviour. Electron microscopy studies [scanning electron microscopy (SEM), electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM)] show that powder metallurgy processing creates a sub-grain structure characterised by the presence of low angle sub-boundaries. These sub-boundaries are found to be lying on {1 1 0} and {1 1 2} lattice planes and are composed by an arrangement of superdislocations. These sub-boundaries may improve ductility in two ways: acting as a sink of dislocations which promotes plastic deformation and decreasing stress concentration at grain boundaries. Moreover, since sub-boundaries act as weak obstacles for the movement of martensite plates, the improvement on ductility is accomplished by an adequate thermo-mechanical behaviour

  20. Effects of Coating Materials and Processing Conditions on Flow Enhancement of Cohesive Acetaminophen Powders by High-Shear Processing With Pharmaceutical Lubricants.

    Science.gov (United States)

    Wei, Guoguang; Mangal, Sharad; Denman, John; Gengenbach, Thomas; Lee Bonar, Kevin; Khan, Rubayat I; Qu, Li; Li, Tonglei; Zhou, Qi Tony

    2017-10-01

    This study has investigated the surface coating efficiency and powder flow improvement of a model cohesive acetaminophen powder by high-shear processing with pharmaceutical lubricants through 2 common equipment, conical comil and high-shear mixer. Effects of coating materials and processing parameters on powder flow and surface coating coverage were evaluated. Both Carr's index and shear cell data indicated that processing with the lubricants using comil or high-shear mixer substantially improved the flow of the cohesive acetaminophen powder. Flow improvement was most pronounced for those processed with 1% wt/wt magnesium stearate, from "cohesive" for the V-blended sample to "easy flowing" for the optimally coated sample. Qualitative and quantitative characterizations demonstrated a greater degree of surface coverage for high-shear mixing compared with comilling; nevertheless, flow properties of the samples at the corresponding optimized conditions were comparable between 2 techniques. Scanning electron microscopy images demonstrated different coating mechanisms with magnesium stearate or l-leucine (magnesium stearate forms a coating layer and leucine coating increases surface roughness). Furthermore, surface coating with hydrophobic magnesium stearate did not retard the dissolution kinetics of acetaminophen. Future studies are warranted to evaluate tableting behavior of such dry-coated pharmaceutical powders. Copyright © 2017 American Pharmacists Association®. Published by Elsevier Inc. All rights reserved.

  1. Combined wet-chemical process to synthesize 65PMN-35PT nanosized powders

    International Nuclear Information System (INIS)

    Santos, Luis P.S.; Longo, Elson; Leite, Edson R.; Camargo, Emerson R.

    2004-01-01

    Columbite MgNb 2 O 6 precursors were synthesized by a wet-chemical method by means of the dissolution of Nb 2 O 5 .5H 2 O and magnesium carbonate in a solution of oxalic acid. Pure 65PMN-35PT powders could be obtained by the columbite method with the use of the partial oxalate and oxidant peroxo methods. Powders were characterized by X-ray diffraction and FT-Raman spectroscopy showing that pure 65PMN-35PT are obtained when the powders are calcined up to 800 deg. C, without any trace of Pb-Nb pyrochlore. Cubic Pb 1,86 Mg 0.24 Nb 1.76 O 6.5 pyrochlore phase is formed by lead loss in the powders calcined at 900 deg. C and higher temperatures as undoubtedly characterized by Raman spectroscopy

  2. High Temperature Degradation of Powder-processed Ni-based Superalloy

    Czech Academy of Sciences Publication Activity Database

    Luptáková, Natália; Pizúrová, Naděžda; Roupcová, Pavla; Dymáček, Petr

    2015-01-01

    Roč. 22, č. 2 (2015), s. 85-94 ISSN 1335-0803 Institutional support: RVO:68081723 Keywords : powder materials * polycrystalline Ni-based superalloy * creep machine grips * oxidation Subject RIV: JG - Metallurgy

  3. Obtainment of the alloy Cu13Al4Ni using processed by powder metallurgy

    International Nuclear Information System (INIS)

    Grossi, L.J.; Damasceno, N.; Muterlle, P.V.

    2016-01-01

    The powder metallurgy is a technique environmentally advantageous that allows the production of many pieces, with a good superficial finishing and dimensional tolerance. For the production of pieces using technique, basics steps are carried out, as the characterization of powders, the mixing and homogenization, compacting and sintering. In this context, this work has as objective the obtainment of the Cu13Al4Ni alloy via powder metallurgy. For this, was made a high energy milling for 2, 4 and 8 hours. Then, the milled powder was compacted and posteriorly, sintered in an oven with controlled atmosphere. It was observed that the milling time affects directly in sintering of the pieces. The best results obtained were for the samples that were milled for 4 hours. This samples have showed 21, 52% of porosity and 6,382 g/cm³ of the density of sintered. (author)

  4. Application of powder metallurgy and hot rolling processes for manufacturing aluminum/alumina composite strips

    Energy Technology Data Exchange (ETDEWEB)

    Zabihi, Majed, E-mail: m.zabihi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Toroghinejad, Mohammad Reza, E-mail: toroghi@cc.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shafyei, Ali, E-mail: shafyei@cc.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of)

    2013-01-10

    In this study, aluminum matrix composites (AMC) with 2, 4, 6 and 10 wt% alumina were produced using powder metallurgy (PM), mechanical milling (MM) and vacuum hot pressing (VHP) techniques; then, this was followed by the hot-rolling process. During hot rolling, AMCs with 6 and 10 wt% Al{sub 2}O{sub 3} were fractured whereas strip composites with 2 and 4 wt% Al{sub 2}O{sub 3} were produced successfully. Microstructure and mechanical properties of the samples were investigated by optical and scanning electron microscopes and tensile and hardness tests, respectively. Microscopic evaluations of the hot-rolled composites showed a uniform distribution of alumina particles in the aluminum matrix. It was found that with increasing alumina content in the matrix, tensile strength (TS) and hardness increased and the percentage of elongation also decreased. Scanning electron microscope (SEM) was used to investigate aluminum/alumina interfaces and fracture surfaces of the hot rolled specimens after tensile test. SEM observations demonstrated that the failure mode in the hot-rolled Al-2 wt% Al{sub 2}O{sub 3} composite strips is a typical ductile fracture, while the failure mode was shear ductile fracture with more flat surfaces in Al-4 wt% Al{sub 2}O{sub 3} strips.

  5. Y-TZP ceramic processing from coprecipitated powders: a comparative study with three commercial dental ceramics.

    Science.gov (United States)

    Lazar, Dolores R R; Bottino, Marco C; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H A

    2008-12-01

    (1) To synthesize 3mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. A coprecipitation route was used to synthesize a 3mol% yttria-stabilized zirconia ceramic processed by uniaxial compaction and pressureless sintering. Commercially available alumina or alumina/zirconia ceramics, namely Procera AllCeram (PA), In-Ceram Zirconia Block (CAZ) and In-Ceram Zirconia (IZ) were chosen for comparison. All specimens (6mmx5mmx5mm) were polished and ultrasonically cleaned. Qualitative phase analysis was performed by XRD and apparent densities were measured on the basis of Archimedes principle. Ceramics were also characterized using SEM, TEM and EDS. The hardness measurements were made employing Vickers hardness test. Fracture toughness (K(IC)) was calculated. Data were analyzed using one-way analysis of variance (ANOVA) and Tukey's test (alpha=0.05). ANOVA revealed that the Vickers hardness (pceramic materials composition. It was confirmed that the PA ceramic was constituted of a rhombohedral alumina matrix, so-called alpha-alumina. Both CAZ and IZ ceramics presented tetragonal zirconia and alpha-alumina mixture of phases. The SEM/EDS analysis confirmed the presence of aluminum in PA ceramic. In the IZ and CAZ ceramics aluminum, zirconium and cerium in grains involved by a second phase containing aluminum, silicon and lanthanum were identified. PA showed significantly higher mean Vickers hardness values (H(V)) (18.4+/-0.5GPa) compared to vitreous CAZ (10.3+/-0.2GPa) and IZ (10.6+/-0.4GPa) ceramics. Experimental Y-TZP showed significantly lower results than that of the other monophased ceramic (PA) (pceramics (pceramic processing conditions led to ceramics with mechanical properties comparable to commercially available reinforced ceramic materials.

  6. Kinetics of physico-chemical processes during intensive mechanical processing of ZnO-MnO{sub 2} powder mixture

    Energy Technology Data Exchange (ETDEWEB)

    Kakazey, M.; Vlasova, M.; Dominguez-Patino, M. [CIICAp-Universidad Autonoma del Estado de Morelos, Cuernavaca (Mexico); Juarez-Arellano, E.A., E-mail: eajuarez@unpa.edu.mx [Universidad del Papaloapan, Tuxtepec, Oaxaca (Mexico); Bykov, A. [Institute for Problems of Materials Science of NASU, Kyiv (Ukraine); Leon, I. [CIQ-Universidad Autonoma del Estado de Morelos, Cuernavaca (Mexico); Siqueiros-Diaz, A. [FCQI-Universidad Autonoma del Estado de Morelos, Cuernavaca (Mexico)

    2011-10-15

    Experimental results of electron paramagnetic resonance spectra, X-ray diffraction, scanning electron microscopy and infrared spectroscopy demonstrate that the kinetic of the physical and chemical processes that takes place during prolonged intensive mechanical processing (MP, 03120min) of powder mixtures of 50%wt ZnO+50%wt MnO{sub 2} can be described as a three stage process. (1) 030min, particles destruction, formation of superficial defects, fast increment of sample average temperature (from 290 to {approx}600K) and annealing of defects with the lowest energy of activation E{sub ac}. (2) 30390min, further particle destruction, slow increment of sample average temperature (from {approx}600 to {approx}700K), formation and growth of a very disordered layer of {beta}-MnO{sub 2} around ZnO particles, dehydration of MnO{sub 2}, formation of solid solution of Mn{sup 2+} ions in ZnO, formation of nano-quasiamorphous states in the ZnO-MnO{sub 2} mixture and onset of the formation of the ZnMnO{sub 3} phase. (3) 3903120min, the sample average temperature remains constant ({approx}700K), the reaction is completed and the spinel ZnMnO{sub 3} phase with a unit cell a=8.431(1) A and space group Fd3-barm is the only phase present in the sample. No ferromagnetism at room temperature was detected in this study. - Highlights: > The kinetics during mechanical processing of ZnO-MnO{sub 2} samples is a three stage process. > First stage, reduction of crystallites size and accumulation of defects. > Second stage, nano-quasiamorphous states formation and onset of the ZnMnO{sub 3} phase. > Third stage, complete reaction to the spinel ZnMnO{sub 3} phase.

  7. Kinetics of physico-chemical processes during intensive mechanical processing of ZnO-MnO2 powder mixture

    International Nuclear Information System (INIS)

    Kakazey, M.; Vlasova, M.; Dominguez-Patino, M.; Juarez-Arellano, E.A.; Bykov, A.; Leon, I.; Siqueiros-Diaz, A.

    2011-01-01

    Experimental results of electron paramagnetic resonance spectra, X-ray diffraction, scanning electron microscopy and infrared spectroscopy demonstrate that the kinetic of the physical and chemical processes that takes place during prolonged intensive mechanical processing (MP, 0 MP >3120min) of powder mixtures of 50%wt ZnO+50%wt MnO 2 can be described as a three stage process. (1) 0 MP >30min, particles destruction, formation of superficial defects, fast increment of sample average temperature (from 290 to ∼600K) and annealing of defects with the lowest energy of activation E ac . (2) 30 MP >390min, further particle destruction, slow increment of sample average temperature (from ∼600 to ∼700K), formation and growth of a very disordered layer of β-MnO 2 around ZnO particles, dehydration of MnO 2 , formation of solid solution of Mn 2+ ions in ZnO, formation of nano-quasiamorphous states in the ZnO-MnO 2 mixture and onset of the formation of the ZnMnO 3 phase. (3) 390 MP >3120min, the sample average temperature remains constant (∼700K), the reaction is completed and the spinel ZnMnO 3 phase with a unit cell a=8.431(1) A and space group Fd3-barm is the only phase present in the sample. No ferromagnetism at room temperature was detected in this study. - Highlights: → The kinetics during mechanical processing of ZnO-MnO 2 samples is a three stage process. → First stage, reduction of crystallites size and accumulation of defects. → Second stage, nano-quasiamorphous states formation and onset of the ZnMnO 3 phase. → Third stage, complete reaction to the spinel ZnMnO 3 phase.

  8. Effect of Carbon Content on the Properties of Iron-Based Powder Metallurgical Parts Produced by the Surface Rolling Process

    Directory of Open Access Journals (Sweden)

    Yan Zhao

    2018-01-01

    Full Text Available In recent years, the rolling densification process has become increasingly widely used to strengthen powder metallurgy parts. The original composition of the rolled powder metallurgy blank has a significant effect on the rolling densification technology. The present work investigated the effects of different carbon contents (0 wt. %, 0.2 wt. %, 0.45 wt. %, and 0.8 wt. % on the rolling densification. The selection of the raw materials in the surface rolling densification process was analyzed based on the pore condition, structure, hardness, and friction performance of the materials. The results show that the 0.8 wt. % carbon content of the surface rolling material can effectively improve the properties of iron-based powder metallurgy parts. The samples with 0.8 wt. % carbon have the highest surface hardness (340 HV0.1 and the lowest surface friction coefficient (0.35. Even if the dense layer depth is 1.13 mm, which is thinner than other samples with low carbon content, it also meets the requirements for powder metallurgy parts such as gears used in the auto industry.

  9. Development of heat resistant Pb-free joints by TLPS process of Ag and Sn-Bi-Ag alloy powders

    Directory of Open Access Journals (Sweden)

    Ohnuma I.

    2012-01-01

    Full Text Available TLPS (Transient Liquid Phase Sintering process is a candidate method of heat-resistant bonding, which makes use of the reaction between low-melting temperature powder of Sn-Bi base alloys and reactive powder of Ag. During heat treatment above the melting temperature of a Sn-Bi base alloy, the molten Sn-Bi reacts rapidly with solid Ag particles, which results in the formation of heat-resistant intermetallic compound (IMC. In this study, the TLPS properties between Sn-17Bi-1Ag (at.% powder with its liquidus temperature of 200°C and pure Ag powder were investigated. During differential scanning calorimetry (DSC measurement, an exothermic reaction and an endothermic reaction occurred, which correspond to the formation of the e-Ag3Sn IMC phase and the melting of the Sn-17Bi-1Ag alloy, respectively. After the overall measurement, the obtained reactant consists of the Ag3Sn-IMC and Bi-rich phases, both of which start melting above 250°C, with a small amount of the residual Sn-Bi eutectic phase. These results suggest that the TLPS process can be applied for Pb-free heatresistant bonding.

  10. Measurement of loose powder density

    International Nuclear Information System (INIS)

    Akhtar, S.; Ali, A.; Haider, A.; Farooque, M.

    2011-01-01

    Powder metallurgy is a conventional technique for making engineering articles from powders. Main objective is to produce final products with the highest possible uniform density, which depends on the initial loose powder characteristics. Producing, handling, characterizing and compacting materials in loose powder form are part of the manufacturing processes. Density of loose metallic or ceramic powder is an important parameter for die design. Loose powder density is required for calculating the exact mass of powder to fill the die cavity for producing intended green density of the powder compact. To fulfill this requirement of powder metallurgical processing, a loose powder density meter as per ASTM standards is designed and fabricated for measurement of density. The density of free flowing metallic powders can be determined using Hall flow meter funnel and density cup of 25 cm/sup 3/ volume. Density of metal powders like cobalt, manganese, spherical bronze and pure iron is measured and results are obtained with 99.9% accuracy. (author)

  11. Prediction of microstructure, residual stress, and deformation in laser powder bed fusion process

    Science.gov (United States)

    Yang, Y. P.; Jamshidinia, M.; Boulware, P.; Kelly, S. M.

    2017-12-01

    Laser powder bed fusion (L-PBF) process has been investigated significantly to build production parts with a complex shape. Modeling tools, which can be used in a part level, are essential to allow engineers to fine tune the shape design and process parameters for additive manufacturing. This study focuses on developing modeling methods to predict microstructure, hardness, residual stress, and deformation in large L-PBF built parts. A transient sequentially coupled thermal and metallurgical analysis method was developed to predict microstructure and hardness on L-PBF built high-strength, low-alloy steel parts. A moving heat-source model was used in this analysis to accurately predict the temperature history. A kinetics based model which was developed to predict microstructure in the heat-affected zone of a welded joint was extended to predict the microstructure and hardness in an L-PBF build by inputting the predicted temperature history. The tempering effect resulting from the following built layers on the current-layer microstructural phases were modeled, which is the key to predict the final hardness correctly. It was also found that the top layers of a build part have higher hardness because of the lack of the tempering effect. A sequentially coupled thermal and mechanical analysis method was developed to predict residual stress and deformation for an L-PBF build part. It was found that a line-heating model is not suitable for analyzing a large L-PBF built part. The layer heating method is a potential method for analyzing a large L-PBF built part. The experiment was conducted to validate the model predictions.

  12. Prediction of microstructure, residual stress, and deformation in laser powder bed fusion process

    Science.gov (United States)

    Yang, Y. P.; Jamshidinia, M.; Boulware, P.; Kelly, S. M.

    2018-05-01

    Laser powder bed fusion (L-PBF) process has been investigated significantly to build production parts with a complex shape. Modeling tools, which can be used in a part level, are essential to allow engineers to fine tune the shape design and process parameters for additive manufacturing. This study focuses on developing modeling methods to predict microstructure, hardness, residual stress, and deformation in large L-PBF built parts. A transient sequentially coupled thermal and metallurgical analysis method was developed to predict microstructure and hardness on L-PBF built high-strength, low-alloy steel parts. A moving heat-source model was used in this analysis to accurately predict the temperature history. A kinetics based model which was developed to predict microstructure in the heat-affected zone of a welded joint was extended to predict the microstructure and hardness in an L-PBF build by inputting the predicted temperature history. The tempering effect resulting from the following built layers on the current-layer microstructural phases were modeled, which is the key to predict the final hardness correctly. It was also found that the top layers of a build part have higher hardness because of the lack of the tempering effect. A sequentially coupled thermal and mechanical analysis method was developed to predict residual stress and deformation for an L-PBF build part. It was found that a line-heating model is not suitable for analyzing a large L-PBF built part. The layer heating method is a potential method for analyzing a large L-PBF built part. The experiment was conducted to validate the model predictions.

  13. Processing of Polysulfone to Free Flowing Powder by Mechanical Milling and Spray Drying Techniques for Use in Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Nicolas Mys

    2016-04-01

    Full Text Available Polysulfone (PSU has been processed into powder form by ball milling, rotor milling, and spray drying technique in an attempt to produce new materials for Selective Laser Sintering purposes. Both rotor milling and spray drying were adept to make spherical particles that can be used for this aim. Processing PSU pellets by rotor milling in a three-step process resulted in particles of 51.8 μm mean diameter, whereas spray drying could only manage a mean diameter of 26.1 μm. The resulting powders were characterized using Differential Scanning Calorimetry (DSC, Gel Permeation Chromatography (GPC and X-ray Diffraction measurements (XRD. DSC measurements revealed an influence of all processing techniques on the thermal behavior of the material. Glass transitions remained unaffected by spray drying and rotor milling, yet a clear shift was observed for ball milling, along with a large endothermic peak in the high temperature region. This was ascribed to the imparting of an orientation into the polymer chains due to the processing method and was confirmed by XRD measurements. Of all processed powder samples, the ball milled sample was unable to dissolve for GPC measurements, suggesting degradation by chain scission and subsequent crosslinking. Spray drying and rotor milling did not cause significant degradation.

  14. Environmental and safety aspects. The best of 'powder handling and processing' 1989 - 1997. 'Bulk solids handling' 1992 - 1997 (H/2000)

    Energy Technology Data Exchange (ETDEWEB)

    Woehlbier, R.H. (ed.)

    2000-07-01

    The book contains articles published either during 1992-1997 in ''bulk solids handling'' or during 1989-1997 in ''powder handling and processing''. Main topics are aspects of safety and environmental protection in bulk solids handling: dusts, hazardous powders, prevention and mitigation of dust explosions, powdered coal handling, dedusting, filters, electrostatic precipitation, materials recovery, occupational safety.(uke)

  15. Development Status of a CVD System to Deposit Tungsten onto UO2 Powder via the WCI6 Process

    Science.gov (United States)

    Mireles, O. R.; Kimberlin, A.; Broadway, J.; Hickman, R.

    2014-01-01

    Nuclear Thermal Propulsion (NTP) is under development for deep space exploration. NTP's high specific impulse (> 850 second) enables a large range of destinations, shorter trip durations, and improved reliability. W-60vol%UO2 CERMET fuel development efforts emphasize fabrication, performance testing and process optimization to meet service life requirements. Fuel elements must be able to survive operation in excess of 2850 K, exposure to flowing hydrogen (H2), vibration, acoustic, and radiation conditions. CTE mismatch between W and UO2 result in high thermal stresses and lead to mechanical failure as a result UO2 reduction by hot hydrogen (H2) [1]. Improved powder metallurgy fabrication process control and mitigated fuel loss can be attained by coating UO2 starting powders within a layer of high density tungsten [2]. This paper discusses the advances of a fluidized bed chemical vapor deposition (CVD) system that utilizes the H2-WCl6 reduction process.

  16. Novel Extraction Process Of Rare Earth Elements From NdFeB Powders Via Alkaline Treatment

    Directory of Open Access Journals (Sweden)

    Chung K.W.

    2015-06-01

    Full Text Available The alkaline treatment of NdFeB powders in NaOH solution at various equivalent amounts of NaOH at 100°C was performed. The resultant powders were then leached in 0.5M H2SO4 solution at 25°C for 2 minutes. At 5 equivalents of NaOH, neodymium in NdFeB powders was partially transformed to neodymium hydroxide. The transformation of neodymium to neodymium hydroxide actually occurred at 10 equivalents of NaOH and was facilitated by increasing the equivalent of NaOH from 10 to 30. In addition, iron was partially transformed to magnetite during the alkaline treatment, which was also promoted at a higher equivalent of NaOH. The leaching yield of neodymium from alkaline-treated powders was increased with an increasing equivalent of NaOH up to 10; however, it slightly decreased with the equivalent NaOH of over 10. The leaching yield of iron was inversely proportional to that of rare earth elements. NdFeB powders treated at 10 equivalents of NaOH showed a maximum leaching yield of neodymium and dysprosium of 91.6% and 94.6%, respectively, and the lowest leaching yield of iron of 24.2%, resulting in the highest selective leaching efficiency of 69.4%.

  17. Obtaining beta phase in Ti through processing in high energy mill powders of Ti and Nb

    International Nuclear Information System (INIS)

    Milanez, Mateus; Ferretto, Aline; Rocha, Marcio Roberto da; Arnt, Angela Coelho; Milanez, Alexandre; Schaeffer, Lirio

    2014-01-01

    An orthopedic implant, ideal, must meet the requirements of biocompatibility, have good mechanical properties among others. Titanium and Niobium exhibit biocompatibility and the β-Ti phase relationships have the highest strength / weight among all titanium alloys, presenting lower values of elastic modulus. The alloy has mechanically produced specific microstructural characteristics and improved mechanical properties compared with conventional powder metallurgy. In this study, a titanium alloy with different additions of niobium was used. The metal powders were mixed via mechanical alloy in high energy mill (attritor). The powder samples were analyzed by X-ray diffraction (X-RD) and property held by adhesive wear testing with a Pin-on-Disk. The present study revealed that through the high-energy milling is possible the atomic interaction between Ti and Nb particles and the mechanical properties are affected by the concentration of Nb. (author)

  18. Process for applying a superconductive powder to a wide variety of substrates

    Science.gov (United States)

    Hooker, Matthew W.; Wise, Stephanie A.; Tran, Sang Q.

    1992-12-01

    A fine superconducting powder such as YBa2Cu3O(7-x), wherein x is less than one, is blended into a liquid mixture comprising an epoxy resin and a thinner. This liquid mixture with the blended superconducting powder is coated onto a substrate. Next, the thinner is evaporated and the remaining coating cured, resulting in a coating of cured epoxy resin having superconducting powder suspended therein. This coating exhibits the Meissner effect, i.e., it expels a magnetic flux which protects the substrate from external magnetic interference. Since the coated substrate need only be heated for evaporation and curing at relatively low temperatures compared to firing, the superconducting coating can be applied to a wide variety of different materials.

  19. Microstructure and microanalysis studies of copper-nickel-tin alloys obtained by conventional powder metallurgy processing

    International Nuclear Information System (INIS)

    Monteiro, Waldemar A.; Carrio, Juan A.G.; Masson, T.J.; Vitor, E.; Abreu, C.D.; Marques, I.M.

    2009-01-01

    The aim of this paper was to analyze the microstructural development in samples of Cu-Ni-Sn alloys (weight %) obtained by powder metallurgy (P/M). The powders were mixed for 1/2 hour. After this, they were pressed, in a cold uniaxial pressing (1000 kPa). In the next step the specimens were sintered at temperatures varying from 650 up to 780 deg C under vacuum. Secondly, the samples were homogenized at 500 deg C for several special times. The alloys were characterized by optical microscopy, electrical conductivity and Vickers hardness. X-rays powder diffraction data were collected for the sintered samples in order to a structural and microstructural analysis. The comparative analysis is based on the sintered density, densification parameter, hardness, macrostructures and microstructures of the samples. (author)

  20. Spherical rhenium metal powder

    International Nuclear Information System (INIS)

    Leonhardt, T.; Moore, N.; Hamister, M.

    2001-01-01

    The development of a high-density, spherical rhenium powder (SReP) possessing excellent flow characteristics has enabled the use of advanced processing techniques for the manufacture of rhenium components. The techniques that were investigated were vacuum plasma spraying (VPS), direct-hot isostatic pressing (D-HIP), and various other traditional powder metallurgy processing methods of forming rhenium powder into near-net shaped components. The principal disadvantages of standard rhenium metal powder (RMP) for advanced consolidation applications include: poor flow characteristics; high oxygen content; and low and varying packing densities. SReP will lower costs, reduce processing times, and improve yields when manufacturing powder metallurgy rhenium components. The results of the powder characterization of spherical rhenium powder and the consolidation of the SReP are further discussed. (author)

  1. Effect of calcium chloride on the preparation of NdFeB alloy powder by calciothermic reduction process

    International Nuclear Information System (INIS)

    Sidhu, R.K.; Verma, A.; Raina, K.K.

    1999-01-01

    The calciothermic reduction process has been identified to be one of the cost effective processes for producing NdFeB from Nd 2 O 3 . Use of CaCl 2 as slag former in calciothermic reduction is well established. This paper describes the effect of CaCl 2 on the various properties of NdFeB alloy powder prepared by calciothermic reduction. The effect of CaCl 2 on ease of disintegration of the reacted product during calcium leaching, particle size distribution, grain size, lattice parameters and residual calcium has been studied and compared with the alloy powder prepared without using calcium chloride. Addition of CaCl 2 has been found to result in easier disintegration, reduction in grain size and more uniform particle size distribution. Substantial decrease in the residual calcium in case of charge consisting of CaCl 2 was observed. The effect of lattice parameters was not found to be very significant. (author)

  2. Technical evaluation of the direct denitration process to obtain ceramic-grade UO2 powders using microwaves

    International Nuclear Information System (INIS)

    Lorenzo, Viviana J.; Marchi, Daniel E.; Menghini, Jorge E.

    1999-01-01

    The direct denitration process to obtain ceramic-grade UO 2 powders using microwaves has been studied and developed at laboratory scale. Conditions were given to obtain powders apt for fuel pellets fabrication within the required specifications, where mechanical treatments before pressing are not necessary. This work describes the equipment used in the process, evaluates the necessary supply and waste generation and describes the characteristics of the product obtained, as well as the conditions for its fabrication. Results show that this method allows to reduce the volume of liquid wastes generated due to their partial re-utilization, simplifying their final disposal treatment, which, in addition to their operational advantages, make this method attractive from the economical point of view. (author)

  3. Effect of processing history on the surface interfacial properties of budesonide in carrier-based dry-powder inhalers.

    Science.gov (United States)

    Shur, Jagdeep; Pitchayajittipong, Chonladda; Rogueda, Philippe; Price, Robert

    2013-08-01

    Influence of air-jet micronization, post-micronization conditioning and storage on the surface properties of budesonide in dry-powder inhaler formulations was investigated. Crystalline budesonide was air jet-micronized and conditioned using organic vapor. Particle engineering was also used to fabricate respirable particles of budesonide. Surface imaging by atomic force microscopy suggested that micronized material possessed process-induced surface disorder, which relaxed upon conditioning with organic vapor. Particle engineered material was devoid of such surface disorder. Surface interfacial properties of all batches were different and correlated to in vitro fine particle delivery. The surface properties and in vitro performance of the conditioned material changed upon storage of the budesonide at 44% relative humidity and 25°C, while the micronized and particle-engineered material remained stable. These data suggest that processing conditions of budesonide affected the surface properties of the material, which was demonstrated to have direct affect on dry-powder inhaler formulation performance.

  4. Effect of Surface Densification on the Microstructure and Mechanical Properties of Powder Metallurgical Gears by Using a Surface Rolling Process

    Directory of Open Access Journals (Sweden)

    Jingguang Peng

    2016-10-01

    Full Text Available Powder metallurgy (PM components are widely used in the auto industry due to the advantage of net-shape forming, low cost, and high efficiency. Still, usage of PM components is limited in the auto industry when encountering rigorous situations, like heavy load, due to lower strength, hardness, wear resistance, and other properties compared to wrought components due to the existence of massive pores in the PM components. In this study, through combining the powder metallurgy process and rolling process, the pores in the PM components were decreased and a homogenous densified layer was formed on the surface, which resulted in the enhancement of the strength, hardness, wear resistance, and other properties, which can expand its range of application. In this paper, we study the impact of different rolling feeds on the performance of the components’ surfaces. We found that with the increase of the rolling feed, the depth of the densified layer increased.

  5. In Situ 3D Monitoring of Geometric Signatures in the Powder-Bed-Fusion Additive Manufacturing Process via Vision Sensing Methods.

    Science.gov (United States)

    Li, Zhongwei; Liu, Xingjian; Wen, Shifeng; He, Piyao; Zhong, Kai; Wei, Qingsong; Shi, Yusheng; Liu, Sheng

    2018-04-12

    Lack of monitoring of the in situ process signatures is one of the challenges that has been restricting the improvement of Powder-Bed-Fusion Additive Manufacturing (PBF AM). Among various process signatures.

  6. Development of AUC-based process at BARC for production of free-flowing and sinterable UO2 powder

    International Nuclear Information System (INIS)

    Keni, V.S.; Ghosh, S.K.; Ganguly, C.; Majumdar, S.

    1994-01-01

    Ammonium uranium carbonate (AUC) process has been developed and industrially used in Germany for preparation of free-flowing and sinterable UO 2 powder for fabrication of UO 2 fuel pellets for light water reactors (LWR). Efforts are underway at Bhabha Atomic Research Centre (BARC) for developing AUC-based process which would yield free-flowing UO 2 powder suitable for direct pelletisation and sintering to very high density (> 96% T.D.) UO 2 fuel pellets for pressurised heavy water reactors (PHWRs) in India. The first phase of this work has been completed jointly by Chemical Engineering Division (ChED) and Radiometallurgy Division (RMD) in batches of 1.5 kg. It was possible to fabricate UO 2 pellets of density 93-95% T.D. on a reproducible basis. At ChED, process parameters have been optimised for fabrication of AUC with suitable physical properties in batches of 1.5 kg (U), starting with nuclear pure uranyl nitrate solution. At RMD calcination parameters of AUC was optimised in batches of 500 g for obtaining free-flowing UO 2 powder, suitable for direct pelletisation and sintering. The pelletisation and sintering have been carried out at Radiometallurgy Division in batches of 1-1.5 kg. The maximum achievable density of UO 2 pellets has been in the range of 95.5-96% T.D. (author). 11 refs

  7. Antioxidant activity and polyphenolic compound stability of lentil-orange peel powder blend in an extrusion process.

    Science.gov (United States)

    Rathod, Rahul P; Annapure, Uday S

    2017-03-01

    Lentil contains substantial amount of protein, carbohydrate, fibre and other nutrients and orange peels powder rich in carbohydrate and fiber content The present study was aimed to investigate the effects of extrusion processing parameter on the level of total phenolic content (TPC), total flavonoid content (TFC), total tannin content and antioxidant activity of lentil-orange peel powder blend, also to investigate the possibility of blend as a candidate for production of protein rich extruded product by using response surface methodology. It was observed that, the physicochemical properties and sensory characteristics of lentil-orange peel based extrudate were highly dependent on process variables. The blend of lentil and orange peel powder has a huge potential for extrusion to produce ready-to-eat extruded with good acceptance. The overall best quality product was optimized and obtained at 16% moisture, 150 °C die temperature and 200 rpm screw speed. Extrusion process increased nutritional value of extruded product with TPC and TFC of 70.4 and 67.62% respectively and antioxidant activity of 60.6%. It showed higher stability at 150 °C with intermediate feed moisture content and despite the use of high temperatures in the extrusion-cooking is possible to minimize the loss of bioactive compounds to achieve products. Thus, results indicated that blend of lentil and orange peel may be used as raw material for the production of extruded snacks with great nutritional value.

  8. Analytical method development for powder characterization: Visualization of the critical drug loading affecting the processability of a formulation for direct compression

    DEFF Research Database (Denmark)

    Hirschberg, Cosima; Sun, Calvin Changquan; Rantanen, Jukka

    2016-01-01

    Characterization of particulate systems (powders) is one of the remaining scientific challenges. Evaluation of powder behaviour is often empirical and the decision-making processes are experience-based. There is a need for development of analytical instrumentation enabling more fundamental...

  9. Pharmaceutical powder compaction technology

    National Research Council Canada - National Science Library

    Çelik, Metin

    2011-01-01

    ... through the compaction formulation process and application. Compaction of powder constituents both active ingredient and excipients is examined to ensure consistent and reproducible disintegration and dispersion profiles...

  10. Process Optimization of Pontianak Aloe vera Powder (Aloe chinensis Beakker as Raw Material for Hand body lotion

    Directory of Open Access Journals (Sweden)

    Nana Supriyatna

    2010-12-01

    Full Text Available Process optimization of Pontianak aloe vera powder (Aloe chinensis Beaker  as raw material for hand body lotion have been conducted on laboratory scale with the aim of obtaining the optimum conditions of processing technologies through the addition of maltodextrin and Carboxy Methyl Cellulase. The optimum results achieved at the ratio of maltodextrin to the CMC by 90%: 10%. Characteristics of aloe vera powder produced showing yellowish white color, water content of 8:56%, 5:50 pH, total solid Aloe 25.5%, weight flour ratio and fresh aloe vera leaves 1.5: 100, aloin content of 164.40 ppm, 257.08 ppm malic acid content, 10.32 ppm vitamin E and 1.4 x 105 colonies/g total bacteria. Making hand body lotion of aloe vera powder optimization results show the characteristic white color with a fragrant aroma, acidity (pH 7:07, 10.34 ppm of malic acid, 1.1 x 104 colony/g total bacteria, and quite stable while storage.

  11. Effect of processing parameters on the magnetic properties and microstructures of molybdenum permalloy compacts made by powder metallurgy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhangming; Xu, Wei; Guo, Ting; Jiang, Yinzhu; Yan, Mi, E-mail: mse_yanmi@zju.edu.cn

    2014-05-01

    Highlights: • Effect of processing parameters on the properties of MP powder cores was studied. • Effective magnetic permeability was enhanced from 45 to 160 after annealing. • A core loss of 780 mw/cm{sup 3} (100 kHz, 100 mT) was obtained. - Abstract: Effects of compaction and annealing process on the magnetic properties and microstructures of molybdenum permalloy (MP) powder cores have been investigated. MP compacts, with density as high as 92% of the theoretical value, were obtained under 1800 MPa compaction pressure. The MP powder cores show an enhanced effective magnetic permeability of 160 after post-annealing at 690 °C, which is attributed to the relief of internal stress rather than the phase transformation evidenced by the XRD analysis. However, higher annealing temperature destroys the insulating layer, resulting in the drop of the electrical resistivity, the effective magnetic permeability as well as the frequency stability. The results show that the samples compacted at 1800 MPa and annealed at 690 °C exhibit excellent magnetic properties, with core loss of 780 mw/cm{sup 3} (100 kHz, 100 mT) and effective magnetic permeability of 160 whose frequency stability is up to 1 MHz.

  12. The UMo Powder Production Process of UMo-Al Dispersion Fuel for Research Reactor has been Studied

    International Nuclear Information System (INIS)

    Supardjo

    2007-01-01

    Development of UMo-Al dispersion fuel with low enrichment uranium ( 3 ), a relatively large range of γ phase and easily reprocessed. Using UMo alloy as nuclear fuel, uranium density can be increased until 9.0 g/cm 3 , is higher than that of U 3 Si 2 -Al fuel that has only maximum Uranium density 6.0 g/cm 3 . Because of ductility of UMo alloy, thus exact and economic powder production method is needed. Some powder production methods are mechanical crushing (milling, grinding, etc), cryogenic mechanical crushing, atomization, and Hydride-Dehydride. The mechanical crushing and cryogenic mechanical crushing methods are difficult to be performed, time consuming and have high impurity products. However, atomization and hydride-dehydride methods are performed easily, fast and have low impurity products. The product of atomization process is spherical and uniform shape, but, another processes have irregular shape. The evaluation result of some methods showed that hydride-dehydride and atomization methods are more suitable for producing UMo powder than that of another methods. (author)

  13. Reduction of Aspergillus spp. and aflatoxins in peanut sauce processing by oil-less frying of chilli powder and retort processing.

    Science.gov (United States)

    Farawahida, A H; Jinap, S; Nor-Khaizura, M A R; Samsudin, N I P

    2017-12-01

    Among the many roles played by small and medium enterprises (SMEs) in the food industry is the production of heritage foods such as peanut sauce. Unfortunately, the safety of peanut sauce is not always assured as the processing line is not controlled. Peanut sauce is usually made of peanuts and chilli, and these commodities are normally contaminated with Aspergillus spp. and aflatoxins (AFs). Hence, the objective of this study was to evaluate the practices related to reduction of AF hazard and the effect of interventions in peanut sauce processing. Peanut samples were collected from each step of peanut sauce processing from a small peanut sauce company according to four designs: (1) control; (2) oil-less frying of chilli powder; (3) addition of retort processing; and (4) combination of oil-less frying of chilli powder and retort processing. Oil-less frying of chilli powder (Design 2) reduced total AFs by 33-41%, retort processing (Design 3) reduced total AFs by 49%, while combination of these two thermal processes (Design 4) significantly reduced total AFs, by 57%. The present work demonstrated that Design 4 yielded the highest reduction of total AFs and is therefore recommended to be employed by SME companies.

  14. Study on Process Parameters of Extraction of γ-aminobutyric Acid Instant Moringa oleifera Powder

    Science.gov (United States)

    Tiaokun, Fu; Suhui, Zhang; Neng, Liu; Jihua, Li; Shaodan, Peng; Changqing, Guo; Wei, Zhou

    2017-12-01

    To preliminary optimize the extraction of γ-aminobutyric acid instant tea powder from Moringa oleifera leaves,taking γ-aminobutyric acid Moringa oleifera leaves as raw material and pure water as extraction solvent and GABA content as the main evaluation index,the effects of extraction temperature, ratio of liquid to material and extraction time on biochemical components and sensory qualities of Moringa oleifera leaves extractor was studied by using one-factor-at-a-time experiment.The results showed shat the optimal extraction conditions for γ-aminobutyric acid instant tea powder were extraction temperature of 60 °C, material-to-water ration of 1:10 and extraction time of 40 min.

  15. Comparison of Two Powder Processing Techniques on the Properties of Cu-NbC Composites

    Directory of Open Access Journals (Sweden)

    B. D. Long

    2014-01-01

    Full Text Available An in situ Cu-NbC composite was successfully synthesized from Cu, Nb, and C powders using ball milling and high pressure torsion (HPT techniques. The novelty of the new approach, HPT, is the combination of high compaction pressure and large shear strain to simultaneously refine, synthesize, and consolidate composite powders at room temperature. The HPTed Cu-NbC composite was formed within a short duration of 20 min without Fe contamination from the HPT’s die. High porosity of 3–9%, Fe and niobium oxidations, from grinding media and ethanol during ball milling led to low electrical conductivity of the milled Cu-NbC composite. The electrical conductivity of the HPTed Cu-NbC composite showed a value 50% higher than that of milled Cu-NbC composite of the same composition.

  16. Continuous process of powder production for MOX fuel fabrication according to ''granat'' technology

    International Nuclear Information System (INIS)

    Morkovnikov, V.E.; Raginskiy, L.S.; Pavlinov, A.P.; Chernov, V.A.; Revyakin, V.V.; Varykhanov, V.S.; Revnov, V.N.

    2000-01-01

    During last years the problem of commercial MOX fuel fabrication for nuclear reactors in Russia was solved in a number of directions. The paper deals with the solution of the problem of creating a continuous pilot plant for the production of MOX fuel powders on the basis of the home technology 'Granat', that was tested before on a small-scale pilot-commercial batch-operated plant of the same name and confirmed good results. (authors)

  17. Characterization of Powder Metallurgy Processed Pure Magnesium Materials for Biomedical Applications

    Czech Academy of Sciences Publication Activity Database

    Březina, M.; Minda, J.; Doležal, P.; Krystýnová, M.; Fintová, Stanislava; Zapletal, J.; Wasserbauer, J.; Ptáček, P.

    2017-01-01

    Roč. 7, č. 11 (2017), č. článku 461. ISSN 2075-4701 Institutional support: RVO:68081723 Keywords : magnesium * powder metallurgy * cold pressing * hot pressing * EIS (Electrochemical impedance spectroscopy) * three-point bending test * corrosion Subject RIV: JK - Corrosion ; Surface Treatment of Materials OBOR OECD: Coating and films Impact factor: 1.984, year: 2016 http://www.mdpi.com/2075-4701/7/11/461

  18. Specific Adaptation of Gas Atomization Processing for Al-Based Alloy Powder for Additive Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Iver [Ames Lab., Ames, IA (United States); Siemon, John [Alcoa, Inc, Pittsburgh, PA (United States)

    2017-06-30

    The initial three atomization attempts resulted in “freeze-outs” within the pour tubes in the pilot-scale system and yielded no powder. Re-evaluation of the alloy liquidus temperatures and melting characteristics, in collaboration with Alcoa, showed further superheat to be necessary to allow the liquid metal to flow through the pour tube to the atomization nozzle. A subsequent smaller run on the experimental atomization system verified these parameters and was successful, as were all successive runs on the larger pilot scale system. One alloy composition froze-out part way through the atomization on both pilot scale runs. SEM images showed needle formation and phase segregations within the microstructure. Analysis of the pour tube freeze-out microstructures showed that large needles formed within the pour tube during the atomization experiment, which eventually blocked the melt stream. Alcoa verified the needle formation in this alloy using theoretical modeling of phase solidification. Sufficient powder of this composition was still generated to allow powder characterization and additive manufacturing trials at Alcoa.

  19. SAF line powder operations

    International Nuclear Information System (INIS)

    Frederickson, J.R.; Horgos, R.M.

    1983-10-01

    An automated nuclear fuel fabrication line is being designed for installation in the Fuels and Materials Examination Facility (FMEF) near Richland, Washington. The fabrication line will consist of seven major process systems: Receiving and Powder Preparation; Powder Conditioning; Pressing and Boat Loading; Debinding, Sintering, and Property Adjustment; Boat Transport; Pellet Inspection and Finishing; and Pin Operations. Fuel powder processing through pellet pressing will be discussed in this paper

  20. Similarities and Differences in Mechanical Alloying Processes of V-Si-B and Mo-Si-B Powders

    Directory of Open Access Journals (Sweden)

    Manja Krüger

    2016-10-01

    Full Text Available V-Si-B and Mo-Si-B alloys are currently the focus of materials research due to their excellent high temperature capabilities. To optimize the mechanical alloying (MA process for these materials, we compare microstructures, morphology and particles size as well as hardness evolution during the milling process for the model alloys V-9Si-13B and Mo-9Si-8B. A variation of the rotational speed of the planetary ball mill and the type of grinding materials is therefore investigated. These modifications result in different impact energies during ball-powder-wall collisions, which are quantitatively described in this comparative study. Processing with tungsten carbide vials and balls provides slightly improved impact energies compared to vials and balls made of steel. However, contamination of the mechanically alloyed powders with flaked particles of tungsten carbide is unavoidable. In the case of using steel grinding materials, Fe contaminations are also detectable, which are solved in the V and Mo solid solution phases, respectively. Typical mechanisms that occur during the MA process such as fracturing and comminution are analyzed using the comminution rate KP. In both alloys, the welding processes are more pronounced compared to the fracturing processes.

  1. The effect of process control agent on the structure and magnetic properties of nanocrystalline mechanically alloyed Fe–45% Ni powders

    Energy Technology Data Exchange (ETDEWEB)

    Gheisari, Kh., E-mail: khgheisari@scu.ac.ir [Department of Materials Science and Engineering, Faculty of Engineering, Shahid Chamran University, Ahvaz (Iran, Islamic Republic of); Javadpour, S. [Department of Materials Science and Engineering, School of Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of)

    2013-10-15

    In this study, nanocrystalline Fe-45 wt% Ni alloy powders were prepared by mechanical alloying via high-energy ball milling. The effect of adding stearic acid as a process control agent (PCA) on the particle size, structure and magnetic properties of Fe-45 wt% Ni alloy powders have been studied by X-ray diffraction, scanning electron microscope and vibrating sample magnetometer measurements. The results show that the addition of 1 wt% PCA causes fine uniform spherical powder particles of the fcc γ-(Fe, Ni) phase to be formed after 48 h milling time. It is also found that crystallite size, lattice strain and content of γ-(Fe, Ni) phase are three of the most important variables that are significantly affected by PCA content and can influence the magnetic properties. - Highlights: • Different amount of stearic acid as a PCA was used during milling. • Particle size and crystallite size decrease with increasing PCA content. • The addition of 1 wt% PCA leads to a good combination of structure and magnetic properties.

  2. The effect of process control agent on the structure and magnetic properties of nanocrystalline mechanically alloyed Fe–45% Ni powders

    International Nuclear Information System (INIS)

    Gheisari, Kh.; Javadpour, S.

    2013-01-01

    In this study, nanocrystalline Fe-45 wt% Ni alloy powders were prepared by mechanical alloying via high-energy ball milling. The effect of adding stearic acid as a process control agent (PCA) on the particle size, structure and magnetic properties of Fe-45 wt% Ni alloy powders have been studied by X-ray diffraction, scanning electron microscope and vibrating sample magnetometer measurements. The results show that the addition of 1 wt% PCA causes fine uniform spherical powder particles of the fcc γ-(Fe, Ni) phase to be formed after 48 h milling time. It is also found that crystallite size, lattice strain and content of γ-(Fe, Ni) phase are three of the most important variables that are significantly affected by PCA content and can influence the magnetic properties. - Highlights: • Different amount of stearic acid as a PCA was used during milling. • Particle size and crystallite size decrease with increasing PCA content. • The addition of 1 wt% PCA leads to a good combination of structure and magnetic properties

  3. Preparation of zinc ferrite nano powders by high energy wet-milling method and investigation of Crystallites size variation during this process

    International Nuclear Information System (INIS)

    Masoudi, H.; Aftabi, A.; Mozafari, M.; Amighian, J.

    2007-01-01

    In this research work ZnFe 2 O 4 nano powders were prepared by high-energy wet-milling process, using metallic Fe and Zn powders. The process was investigated by XRD technique. 10% of the zinc ferrite was formed after 10 h milling. The as-milled sample was annealed at 500, 550 and 600 d egree C . Ultimately a single sample was obtained at 600 d egree C . Using sherrer's formula, the mean crystallite size of the as-milled and annealed powders were calculated. These were in the range of 17.9 to 20.4 nm.

  4. Fabrication of microfluidic mixers with varying topography in glass using the powder-blasting process

    International Nuclear Information System (INIS)

    Sayah, Abdeljalil; Thivolle, Pierre-Antoine; Parashar, Virendra K; Gijs, Martin A M

    2009-01-01

    The powder-blasting method is used to fabricate structures with a three-dimensional topography in glass using elastomeric masks. The relation between the mask opening width and the erosion depth is exploited to fabricate microstructures with varying depth in a single micropatterning step. As an application, planar three-dimensional micro-mixers were fabricated, which consist of a repeating convergent microfluidic nozzle structure. Three different designs of the micro-mixers were considered. The mixing of co-flowing laminar streams results from the generation of multiple vortices at the exit of the different convergent nozzles

  5. Reacciones en estado sólido para el sistema Al-MoO3 en la fabricación de materiales compuestos Al2O3-aluminuros de Mo

    Directory of Open Access Journals (Sweden)

    Marín, J.

    2002-02-01

    Full Text Available Ceramic matrix composites reinforced with metallic particles exhibit good mechanical properties. One research line has involved the fabrication of 3A (alumina-aluminide alloys composites via in situ consolidation of aluminum reactive powders mixed with a metallic oxide. In this paper the solid state reactions for the Al-MoO3 system and the effect of the precursor compositions for obtaining Al2O3 composites and intermetallic aluminides are studied. The reactions in vacuum for the 25 °C to 750 °C temperature range, and the microstructural evolution up to 1200 °C were studied. DTA-TG and DSC were used to determine that a heating rate of 1 °C/min at the critical range of 500-600 °C, resulted in controlled aluminothermic reactions. XRD and SEM showed that in the sintered composites a microstructure composed of an Al2O3 matrix and a Mo aluminide /metallic Mo dispersed phase was present. The precursor composition affects the dispersed phase in the composite (Mo aluminides and/or metallic Mo, the relative Al2O3 /second phase quantities, and the hardness of the composite sintered at 1450 °C.

    Los materiales compuestos de matriz cerámica (CMC's de Al2O3 reforzados con partículas metálicas tienen propiedades mecánicas muy atractivas. Un área de investigación emergente es la fabricación de compuestos 3A (Alumina-Aluminide-Alloys, mediante la formación in situ de Al2O3 reforzada con metal elemental y/o aluminuros del metal, partiendo de polvos de aluminio y de óxidos metálicos. En este trabajo se estudian las reacciones en estado sólido para el sistema Al-MoO3. Las reacciones de aluminotermia se estudian en vacío para el rango de temperaturas entre 25 °C y 750 °C y su evolución microestructural hasta 1.200 °C. Mediante análisis calorimétrico (DTA-TG y DSC se determinó que para una

  6. Influence of Selective Laser Melting Processing Parameters of Co-Cr-W Powders on the Roughness of Exterior Surfaces

    Science.gov (United States)

    Baciu, M. A.; Baciu, E. R.; Bejinariu, C.; Toma, S. L.; Danila, A.; Baciu, C.

    2018-06-01

    Selective Laser Melting (SLM) represents an Additive Manufacturing method widely used in medical practice, mainly in dental medicine. The powder of 59% Co, 25% Cr, 2.5% W alloy (Starbond CoS Powder 55, S&S Scheftner C, Germany) was processed (SLM) on a Realizer SLM 50 device (SLM Solution, Germany). After laser processing and simple sanding with Al2O3 or two-phase sanding (Al2O3 and glass balls), measurements of surface roughness were conducted. This paper presents the influences exercised by laser power (P = 60 W, 80 W and 100 W), the scanning speed (vscan = 333 mm/s, 500 mm/s and 1000 mm/s) and exposure time (te = 20 µs, 40 µs and 60 µs) on the roughness of surfaces obtained by SLM processing. Based on the experimental results obtained for roughness (Ra), some recommendations regarding the choice of favorable combinations among the values of technological parameters under study in order to obtain the surface quality necessary for subsequent applications of the processed parts (SLM) have been made.

  7. Characteristics of Inconel Powders for Powder-Bed Additive Manufacturing

    Directory of Open Access Journals (Sweden)

    Quy Bau Nguyen

    2017-10-01

    Full Text Available In this study, the flow characteristics and behaviors of virgin and recycled Inconel powder for powder-bed additive manufacturing (AM were studied using different powder characterization techniques. The results revealed that the particle size distribution (PSD for the selective laser melting (SLM process is typically in the range from 15 μm to 63 μm. The flow rate of virgin Inconel powder is around 28 s·(50 g−1. In addition, the packing density was found to be 60%. The rheological test results indicate that the virgin powder has reasonably good flowability compared with the recycled powder. The inter-relation between the powder characteristics is discussed herein. A propeller was successfully printed using the powder. The results suggest that Inconel powder is suitable for AM and can be a good reference for researchers who attempt to produce AM powders.

  8. Nanostructured cobalt powders synthesised by polyol process and consolidated by Spark Plasma Sintering: Microstructure and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Fellah, F.; Schoenstein, F.; Dakhlaoui-Omrani, A.; Cherif, S.M.; Dirras, G.; Jouini, N., E-mail: jouini@univ-paris13.fr

    2012-07-15

    Bulk nanostructured cobalt was processed using a bottom-up strategy. Nanostructured particle agglomerates of about 50 and 240 nm in diameter were synthesised using a polyol route and subsequently consolidated by Spark Plasma Sintering (SPS). The microstructure of the starting powders and of the processed bulk samples was studied and characterised by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The XRD patterns of the as-prepared powders showed predominantly a face centred cubic (fcc) crystalline phase, whereas both fcc and hexagonal close packed (hcp) phases were found within the consolidated samples. A sample with the highest relative mass density (94.5%) was obtained from the small powder particles. TEM observations revealed a lamellar substructure with a high density of nanotwins and stacking faults in every grain in the sample with the highest density. Brillouin light scattering (BLS) and quasistatic compression tests were used to investigate the mechanical properties of the consolidated samples. The two techniques yielded Young modulus values of 168 GPa and 130 GPa, respectively, in the sample with the highest density. This sample also exhibited a yield stress higher than 1 GPa after the compression test, which is mainly attributed to the lamellar-like structure occurring in almost every grain of the polycrystalline aggregate. - Highlights: Black-Right-Pointing-Pointer Cobalt nanoparticles produced by the polyol process present mainly the fcc metastable phase. Black-Right-Pointing-Pointer Bulk nanostructured cobalt is obtained from the nano-particles by Spark Plasma Sintering consolidation. Black-Right-Pointing-Pointer Nanotwins and stacking faults are present in every grain of the more dense sample. Black-Right-Pointing-Pointer Yield strength and plastic domain may be varied depending on the nanoparticle size and the porosity of the consolidated material.

  9. The synthesis and characterization of Mg-Zn-Ca alloy by powder metallurgy process

    Energy Technology Data Exchange (ETDEWEB)

    Annur, Dhyah; Franciska, P.L.; Erryani, Aprilia; Amal, M. Ikhlasul; Kartika, Ika, E-mail: pepeng2000@yahoo.com [Research center for Metallurgy and Material, Indonesian Institute of Science (Indonesia); Sitorus, Lyandra S. [Sultan Ageng Tirtayasa University (Indonesia)

    2016-04-19

    Known for its biodegradation and biocompatible properties, magnesium alloys have gained many interests to be researched as implant material. In this study, Mg-3Zn-1Ca, Mg-29Zn-1Ca, and Mg-53Zn-4.3Ca (in wt%) were synthesized by means of powder metallurgy method. The compression strength and corrosion resistance of magnesium alloy were thoroughly examined. The microstructures of the alloy were characterized using optical microscopy, Scanning Electron Microscope, and also X-ray diffraction analysis. The corrosion resistance were evaluated using electrochemical analysis. The result indicated that Mg- Zn- Ca alloy could be synthesized using powder metallurgy method. This study showed that Mg-29Zn-1Ca would make the highest mechanical strength up to 159.81 MPa. Strengthening mechanism can be explained by precipitation hardening and grain refinement mechanism. Phase analysis had shown the formation of α Mg, MgO, and intermetallic phases: Mg2Zn11 and also Ca2Mg6Zn3. However, when the composition of Zn reach 53% weight, the mechanical strength will be decreasing. In addition, all of Mg-Zn-Ca alloy studied here had better corrosion resistance (Ecorr around -1.4 VSCE) than previous study of Mg. This study indicated that Mg- 29Zn- 1Ca alloy can be further analyzed to be a biodegradable implant material.

  10. Process variables in the obtention of U-Mo powder by the hydriding-milling-dehydriding method (HMD process)

    International Nuclear Information System (INIS)

    Pasqualini, Enrique E.; Helzel Garcia, Javier; Lopez, Marisol

    2003-01-01

    In the next few years nuclear fuels based on uranium oxides, aluminides and silicides for MTR reactors will be replaced by the high density alloy uranium- 7% (w/w) molybdenum (U-7 Mo). Actually there is only one commercial supplier of this raw material that has to be provided as powder containing 20% enriched uranium ( 235 U). In the Nuclear Fuels Department of the National Atomic Energy Commission (CNEA) at Buenos Aires was developed an alternative way of producing U-7 Mo powder in a production scale. Meanwhile CNEA is participating in the International Program (RERTR) for final qualification of this nuclear material. This new method of production consists in the hydriding of the alloy, milling the hydride to final size and dehydriding the powder. These results were achieved because a special technique was discovered for the massive hydriding of the U-7 Mo alloy. The production method is simple, requires conventional equipment and low investment. Argentine can have important comparative advantages for its production and exportation. A scale production plant is being planed. (author)

  11. Investigations on Bi25FeO40 powders synthesized by hydrothermal and combustion-like processes

    International Nuclear Information System (INIS)

    Köferstein, Roberto; Buttlar, Toni; Ebbinghaus, Stefan G.

    2014-01-01

    The syntheses of phase-pure and stoichiometric iron sillenite (Bi 25 FeO 40 ) powders by a hydrothermal (at ambient pressure) and a combustion-like process are described. Phase-pure samples were obtained in the hydrothermal reaction at 100 °C (1), whereas the combustion-like process leads to pure Bi 25 FeO 40 after calcination at 750 °C for 2 h (2a). The activation energy of the crystallite growth process of hydrothermally synthesized Bi 25 FeO 40 was calculated as 48(9) kJ mol −1 . The peritectic point was determined as 797(1) °C. The optical band gaps of the samples are between 2.70(7) eV and 2.81(6) eV. Temperature and field-depending magnetization measurements (5−300 K) show a paramagnetic behaviour with a Curie constant of 55.66×10 −6 m 3 K mol −1 for sample 1 and C=57.82×10 −6 m 3 K mol −1 for sample 2a resulting in magnetic moments of µ mag =5.95(8) µ B mol −1 and µ mag =6.07(4) µ B mol −1 . The influence of amorphous iron-oxide as a result of non-stoichiometric Bi/Fe ratios in hydrothermal syntheses on the magnetic behaviour was additionally investigated. - Graphical abstract: Bi 25 FeO 40 powders were prepared by a hydrothermal method and a combustion process. The optical band gaps and the peritectic point were determined. The magnetic behaviour was investigated depending on the synthesis and the initial Bi/Fe ratios. The influence of amorphous iron-oxide on the magnetic properties was examined. - Highlights: • Two simple syntheses routes for stoichiometric Bi 25 FeO 40 powders using starch as polymerization agent. • Monitoring the phase evolution and crystallite growth kinetics during the syntheses. • Determination of the optical band gap and melting point. • Investigations of the magnetic behaviour of Bi 25 FeO 40 powders. • Influence of amorphous iron oxide and a non-stoichiometric Bi/Fe ratio on the magnetic behaviour

  12. Investigations on Bi{sub 25}FeO{sub 40} powders synthesized by hydrothermal and combustion-like processes

    Energy Technology Data Exchange (ETDEWEB)

    Köferstein, Roberto, E-mail: roberto.koeferstein@chemie.uni-halle.de; Buttlar, Toni; Ebbinghaus, Stefan G.

    2014-09-15

    The syntheses of phase-pure and stoichiometric iron sillenite (Bi{sub 25}FeO{sub 40}) powders by a hydrothermal (at ambient pressure) and a combustion-like process are described. Phase-pure samples were obtained in the hydrothermal reaction at 100 °C (1), whereas the combustion-like process leads to pure Bi{sub 25}FeO{sub 40} after calcination at 750 °C for 2 h (2a). The activation energy of the crystallite growth process of hydrothermally synthesized Bi{sub 25}FeO{sub 40} was calculated as 48(9) kJ mol{sup −1}. The peritectic point was determined as 797(1) °C. The optical band gaps of the samples are between 2.70(7) eV and 2.81(6) eV. Temperature and field-depending magnetization measurements (5−300 K) show a paramagnetic behaviour with a Curie constant of 55.66×10{sup −6} m{sup 3} K mol{sup −1} for sample 1 and C=57.82×10{sup −6} m{sup 3} K mol{sup −1} for sample 2a resulting in magnetic moments of µ{sub mag}=5.95(8) µ{sub B} mol{sup −1} and µ{sub mag}=6.07(4) µ{sub B} mol{sup −1}. The influence of amorphous iron-oxide as a result of non-stoichiometric Bi/Fe ratios in hydrothermal syntheses on the magnetic behaviour was additionally investigated. - Graphical abstract: Bi{sub 25}FeO{sub 40} powders were prepared by a hydrothermal method and a combustion process. The optical band gaps and the peritectic point were determined. The magnetic behaviour was investigated depending on the synthesis and the initial Bi/Fe ratios. The influence of amorphous iron-oxide on the magnetic properties was examined. - Highlights: • Two simple syntheses routes for stoichiometric Bi{sub 25}FeO{sub 40} powders using starch as polymerization agent. • Monitoring the phase evolution and crystallite growth kinetics during the syntheses. • Determination of the optical band gap and melting point. • Investigations of the magnetic behaviour of Bi{sub 25}FeO{sub 40} powders. • Influence of amorphous iron oxide and a non-stoichiometric Bi/Fe ratio on the

  13. Spray Drying as a Processing Technique for Syndiotactic Polystyrene to Powder Form for Part Manufacturing Through Selective Laser Sintering

    Science.gov (United States)

    Mys, N.; Verberckmoes, A.; Cardon, L.

    2017-03-01

    Selective laser sintering (SLS) is a rapidly expanding field of the three-dimensional printing concept. One stumbling block in the evolution of the technique is the limited range of materials available for processing with SLS making the application window small. This article aims at identifying syndiotactic polystyrene (sPS) as a promising material. sPS pellets were processed into powder form with a lab-scale spray dryer with vibrating nozzle. This technique is the focus of this scope as it almost eliminates the agglomeration phenomenon often encountered with the use of solution-based processing techniques. Microspheres obtained were characterized in shape and size by scanning electron microscopy and evaluation of the particle size distribution. The effect the processing technique imparts on the intrinsic properties of the material was examined by differential scanning calorimetry analysis.

  14. Investigation of the structure and properties of the titanium alloy of the Ti-Al-Mo-V-Fe-Cu-Zr-Sn system

    International Nuclear Information System (INIS)

    Moiseev, V.N.; Dolzhanskij, Yu.M.; Zakharov, Yu.I.; Znamenskaya, E.V.

    1979-01-01

    The alloys of martensitic type in the Ti-Al-Mo-V-Fe-Cu-Zr-Sn system after heat treatment are investigated. To determine the composition of the titanium alloy methods of mathematical planning of the experiment are applied. Results of mechanical tests of the alloys are presented, as well as coefficients of models for the properties, calculated according to these data. The investigation establishes the composition of a high-strength titanium alloy of a martensitic type, containing 4.5-60 % Al, 2.0-4.0 % Mo, 0.5-1.9 % V, 0.3-1.5 % Fe, 0.3-1.5 % Cu, 1.5-3.0 % Sn, 2.0-4.0 % Zr. The semiproducts, produced by deformation in β-field, after heat treatment have an ultimate strength >=120 kg/mm 2 , satisfactory ductility and reliability. The alloy possesses rather a high heat resistance and can be operated at 400-500 deg C

  15. Histomorphologic evaluation of Ti-13Nb-13Zr alloys processed via powder metallurgy. A study in rabbits

    International Nuclear Information System (INIS)

    Bottino, M.C.; Coelho, P.G.; Yoshimoto, M.; Koenig, B.; Henriques, V.A.R.; Bressiani, A.H.A.; Bressiani, J.C.

    2008-01-01

    This study presents the in-vivo evaluation of Ti-13Nb-13Zr alloy implants obtained by the hydride route via powder metallurgy. The cylindrical implants were processed at different sintering and holding times. The implants' were characterized for density, microstructure (SEM), crystalline phases (XRD), and bulk (EDS) and surface composition (XPS). The implants were then sterilized and surgically placed in the central region of the rabbit's tibiae. Two double fluorescent markers were applied at 2 and 3 weeks, and 6 and 7 weeks after implantation. After an 8-week healing period, the implants were retrieved, non-decalcified section processed, and evaluated by electron, UV light (fluorescent labeling), and light microscopy (toluidine blue). BSE-SEM showed close contact between bone and implants. Fluorescent labeling assessment showed high bone activity levels at regions close to the implant surface. Toluidine blue staining revealed regions comprising osteoblasts at regions of newly forming/formed bone close to the implant surface. The results obtained in this study support biocompatible and osseoconductive properties of Ti-13Nb-13Zr processed through the hydride powder route

  16. Histomorphologic evaluation of Ti-13Nb-13Zr alloys processed via powder metallurgy. A study in rabbits

    Energy Technology Data Exchange (ETDEWEB)

    Bottino, M.C. [Department of Materials Science and Engineering, University of Alabama at Birmingham, BEC 254 1530 3rd Avenue South, Birmingham, AL, 35294 (United States); Coelho, P.G. [Department of Biomaterials and Biomimetics, New York University, College of Dentistry, 345 East 24th Street, Room 804S, New York, NY, 10100 (United States)], E-mail: pgcoelho@nyu.edu; Yoshimoto, M. [Materials Science and Technology Center, Institute for Energy and Nuclear Research, Av. Prof. Lineu Prestes, 2242, Sao Paulo, SP, 05508-000 (Brazil); Koenig, B. [Department of Anatomy, Institute of Biomedical Sciences, University of Sao Paulo (ICB-USP) Av. Prof. Lineu Prestes, 2415, Sao Paulo, SP, 05508-900 (Brazil); Henriques, V.A.R. [Materials Division (AMR/IAE), CTA Brazilian Aerospace Technical Center, Sao Jose dos Campos, SP, 12228-904 (Brazil); Bressiani, A.H.A.; Bressiani, J.C. [Materials Science and Technology Center, Institute for Energy and Nuclear Research, Av. Prof. Lineu Prestes, 2242, Sao Paulo, SP, 05508-000 (Brazil)

    2008-03-10

    This study presents the in-vivo evaluation of Ti-13Nb-13Zr alloy implants obtained by the hydride route via powder metallurgy. The cylindrical implants were processed at different sintering and holding times. The implants' were characterized for density, microstructure (SEM), crystalline phases (XRD), and bulk (EDS) and surface composition (XPS). The implants were then sterilized and surgically placed in the central region of the rabbit's tibiae. Two double fluorescent markers were applied at 2 and 3 weeks, and 6 and 7 weeks after implantation. After an 8-week healing period, the implants were retrieved, non-decalcified section processed, and evaluated by electron, UV light (fluorescent labeling), and light microscopy (toluidine blue). BSE-SEM showed close contact between bone and implants. Fluorescent labeling assessment showed high bone activity levels at regions close to the implant surface. Toluidine blue staining revealed regions comprising osteoblasts at regions of newly forming/formed bone close to the implant surface. The results obtained in this study support biocompatible and osseoconductive properties of Ti-13Nb-13Zr processed through the hydride powder route.

  17. Microstructure and mechanical properties of Al-Mg-Si-Cu matrix composites reinforced with AINp. processed by extrusion of powders

    International Nuclear Information System (INIS)

    Ortiz, J. L.; Amigo, V.; Salvador, M. D.; Perz, C. R.

    2000-01-01

    This article presents an experimental investigation on the structure and mechanical properties of an Al-Mg-Si-Cu P/M alloy reinforced with 5%, 10% and 15% aluminum nitride, produced by extrusion of cold compacted powders mixtures. Mechanical properties in as extruded and T6 conditions are compared. Differential Scanning Calorimetry and Dilatometric analysis were conducted to gain further insight into the precipitation process of these materials. Low cost 6061 Al/AINp composites can be produced with rate and small porosity by extrusion of cold compacted shapes without canning. The mechanical properties of the MMCs obtained by this process have limitations for high particles fractions because of clustering effects. All materials are always harder than the matrix and shows a similar behavior during aging processes but kinetics is changed. Potential applications of dilatometric techniques in the aging investigations of aluminum alloys and aluminum matrix composites have been established. (Author) 23 refs

  18. Powder technology

    International Nuclear Information System (INIS)

    Agueda, Horacio

    1989-01-01

    Powder technology is experiencing nowadays a great development and has broad application in different fields: nuclear energy, medicine, new energy sources, industrial and home artifacts, etc. Ceramic materials are of daily use as tableware and also in the building industry (bricks, tiles, etc.). However, in machine construction its utilization is not so common. The same happens with metals: powder metallurgy is employed less than traditional metal forming techniques. Both cases deal with powder technology and the forming techniques as far as the final consolidation through sintering processes are very similar. There are many different methods and techniques in the forming stage: cold-pressing, slip casting, injection molding, extrusion molding, isostatic pressing, hot-pressing (which involves also the final consolidation step), etc. This variety allows to obtain almost any desired form no matter how complex it could be. Some applications are very specific as in the case of UO 2 pellets (used as nuclear fuels) but with the same technique and other materials, it is possible to manufacture a great number of different products. This work shows the characteristics and behaviour of two magnetic ceramic materials (ferrites) fabricated in the laboratory of the Applied Research Division of the Bariloche Atomic Center for different purposes. Other materials and products made with the same method are also mentioned. Likewise, densities and shrinkage obtained by different methods of forming (cold-pressing, injection molding, slip casting and extrusion molding) using high-purity alumina (99.5% Al 2 O 3 ). Finally, different applications of such methods are given. (Author) [es

  19. Powder metallurgical processing of functionally graded p-Pb1-x Sn x Te materials for thermoelectric applications

    International Nuclear Information System (INIS)

    Gelbstein, Y.; Dashevsky, Z.; Dariel, M.P.

    2007-01-01

    Lead tin telluride-based compounds are p-type materials for thermoelectric applications, in the 50-600 deg. C temperature range. The electronic transport properties of PbTe and Pb 1- x Sn x Te materials are strongly dependent on the processing approach. Powder metallurgy is a suitable approach for the preparation of Functionally graded materials (FGMs) but its effects on the electronic properties have to be carefully checked. Powder metallurgical processing may introduce atomic defects and local strains into the material and, thereby, alter the carrier concentration. Such material may be in non-equilibrium conditions at the operating temperature with unstable thermoelectric properties. This effect can be reduced and eliminated by appropriate annealing procedures. In FGMs, annealing up to the stabilization of the thermoelectric properties is mandatory for achieving the desired carrier concentration profile along the sample. The design procedures of the FGMs, as well as the annealing effects on cold compacted and sintered Pb 1- x Sn x Te samples are described in details

  20. Comparison of various chemical processes for avoidance of generation of radio active solid waste in UO{sub 2} powder production process

    Energy Technology Data Exchange (ETDEWEB)

    Visweswara Rao, R.V.R.L.; Babaji, P.; Sairam, S.; Meena, R.; Hemantharao, G.V.S.; Jayaraj, R.N. [Nuclear Fuel Complex, Dept. of Atomic Energy, Hyderabad (India)

    2008-07-01

    The Uranium Di-Oxide (UO{sub 2}) powder production process involves dissolution of yellow cake (uranium concentrate) in commercial grade nitric acid followed by solvent extraction process to obtain nuclear grade Uranyl Nitrate Solution(UNS). The UNS is initially precipitated with ammonia to produce Ammonium Di-Uranate (ADU) and subsequently converted to UO{sub 2} powder through a series of thermal treatment steps viz. calcination, reduction and stabilization. The Uranyl Nitrate Raffinate (UNR) generated in the purification step above, contains residual uranium, due to which its direct disposal is not permissible. The effluent is therefore neutralized with caustic lye and the resultant slurry is filtered over a pre-coat drum filter. The uranium thus gets fixed in the solid form, Uranyl Nitrate Raffinate Cake (UNRC) and the filtrate is disposed off, after ensuring that it meets the disposal criteria of 1 Bq/gm of solid. The uranium bearing solid waste is packed in 200 litre polythene lined MS drums and transported to uranium mill for further processing. This UNR treatment process is manpower intensive, requires large storage space, and involves material handling work, transportation etc. In order to reduce/eliminate generation of UNRC, several new chemical processes were developed and studied in detail. An attempt is made to compare these different processes and the details are presented in this paper. (author)

  1. Specific Adaptation of Gas Atomization Processing for Al-Based Alloy Powder for Additive Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Iver [Ames Lab., Ames, IA (United States); Siemon, John [Alcoa Inc., Pittsburgh, PA (United States)

    2017-06-30

    The charge for each gas atomization experiment was provided by Alcoa and consisted of cast blocks cut into 1 inch by 1 inch square rods of the chosen aluminum alloys. The atmosphere in the melting chamber and connected atomization system was evacuated with a mechanical pump prior to backfilling with ultrahigh purity (UHP grade) Ar. The melt was contained in a bottom tapped alumina crucible with an alumina stopper rod to seal the exit while heating to a pouring temperature of 1000 – 1400°C. When the desired superheat was reached, the stopper rod was lifted and melt flowed through pour tube and was atomized with Ar from a 45-22-052-409 gas atomization nozzle (or atomization die), having a jet apex angle of 45 degrees with 22 cylindrical gas jets (each with diameter of 1.32 mm or 0.052 inches) arrayed around the axis of a 10.4 mm central bore. The Ar atomization gas supply regulator pressure was set to produce nozzle manifold pressures for the series of runs at pressures of 250-650 psi. Secondary gas halos of Ar+O2 and He also were added to the interior of the spray chamber at various downstream locations for additional cooling of the atomized droplets, surface passivation, and to prevent coalescence of the resulting powder.

  2. Powder metallurgical processing of self-passivating tungsten alloys for fusion first wall application

    International Nuclear Information System (INIS)

    López-Ruiz, P.; Ordás, N.; Iturriza, I.; Walter, M.; Gaganidze, E.; Lindig, S.; Koch, F.; García-Rosales, C.

    2013-01-01

    Self-passivating tungsten based alloys are expected to provide a major safety advantage compared to pure tungsten, presently the main candidate material for first wall armour of future fusion reactors. In case of a loss of coolant accident with simultaneous air ingress, a protective oxide scale will be formed on the surface of W avoiding the formation of volatile and radioactive WO 3 . Bulk WCr12Ti2.5 alloys were manufactured by mechanical alloying (MA) and hot isostatic pressing (HIP), and their properties compared to bulk WCr10Si10 alloys from previous work. The MA parameters were adjusted to obtain the best balance between lowest possible amount of contaminants and effective alloying of the elemental powders. After HIP, a density >99% is achieved for the WCr12Ti2.5 alloy and a very fine and homogeneous microstructure with grains in the submicron range is obtained. Unlike the WCr10Si10 material, no intergranular ODS phase inhibiting grain growth was detected. The thermal and mechanical properties of the WCr10Si10 material are dominated by the silicide (W,Cr) 5 Si 3 ; it shows a sharp ductile-to brittle transition in the range 1273–1323 K. The thermal conductivity of the WCr12Ti2.5 alloy is close to 50 W/mK in the temperature range of operation; it exhibits significantly higher strength and lower DBTT – around 1170 K – than the WCr10Si10 material

  3. Measurement of microbic contamination rate in the dispensing process making suspension of barium sulfate powder

    International Nuclear Information System (INIS)

    Kim, Young Keun; Lee, Yang Sub; Cho, Cheong Chan; Ryu, Meung Sun; Lee, Kyung Sup

    2001-01-01

    The purpose of this study is to investigate the contamination rate of barium sulfate suspension made in the exposed state in usual circumstances. This study was performed in four university hospital using the contrast media by barium sulfate powder. The specimen were detected at dispensing water, agitator and mixing tank. We also classified the suspension into general bacteria, mycete and Bacillus coli infection. The tap water were used to dispense water in the all hospitals. Bacillus coli were not detected in the all. General bacteria and mycete were not detected in the one specimen, but detected in two specimen over defined value. In the contamination rate of agitator, mixing tank, and the manufactured. Bacillus coli were not detected in all. However, general bacteria and mycete were detected too numberous to count. In conclusion, the refined water must be used in dispensing water in manufacturing suspension. The disinfectant is also used in washing the agitator and mixing tank for sterilization. Hand washing is indispensable to manufacturing suspension for preventing from infection

  4. Molybdeno-Aluminizing of Powder Metallurgy and Wrought Ti and Ti-6Al-4V alloys by Pack Cementation process

    International Nuclear Information System (INIS)

    Tsipas, Sophia A.; Gordo, Elena

    2016-01-01

    Wear and high temperature oxidation resistance of some titanium-based alloys needs to be enhanced, and this can be effectively accomplished by surface treatment. Molybdenizing is a surface treatment where molybdenum is introduced into the surface of titanium alloys causing the formation of wear-resistant surface layers containing molybdenum, while aluminizing of titanium-based alloys has been reported to improve their high temperature oxidation properties. Whereas pack cementation and other surface modification methods have been used for molybdenizing or aluminizing of wrought and/or cast pure titanium and titanium alloys, such surface treatments have not been reported on titanium alloys produced by powder metallurgy (PM). Also a critical understanding of the process parameters for simultaneous one step molybdeno-aluminizing of titanium alloys by pack cementation and the predominant mechanism for this process have not been reported. The current research work describes the surface modification of titanium and Ti-6Al-4V prepared by PM by molybdeno-aluminizing and analyzes thermodynamic aspects of the deposition process. Similar coatings are also deposited to wrought Ti-6Al-4V and compared. Characterization of the coatings was carried out using scanning electron microscopy and x-ray diffraction. For both titanium and Ti-6Al-4V, the use of a powder pack containing ammonium chloride as activator leads to the deposition of molybdenum and aluminium into the surface but also introduces nitrogen causing the formation of a thin titanium nitride layer. In addition, various titanium aluminides and mixed titanium aluminium nitrides are formed. The appropriate conditions for molybdeno-aluminizing as well as the phases expected to be formed were successfully determined by thermodynamic equilibrium calculations. - Highlights: •Simultaneous co-deposition of Mo-Al onto powder metallurgy and wrought Ti alloy •Thermodynamic calculations were used to optimize deposition conditions

  5. Synthesis of (Cr,V){sub 2}(C,N) solid solution powders by thermal processing precursors

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Anrui [School of Materials Science & Engineering, Sichuan University, Chengdu, 610065 (China); Liu, Ying [School of Materials Science & Engineering, Sichuan University, Chengdu, 610065 (China); Key Laboratory of Advanced Special Material & Technology, Ministry of Education, Chengdu, 610065 (China); Ma, Shiqing; Qiu, Yuchong; Rong, Pengcheng; Ye, Jinwen [School of Materials Science & Engineering, Sichuan University, Chengdu, 610065 (China)

    2017-06-01

    The single-phase (Cr,V){sub 2}(C,N) solid solution powders were fabricated via carbothermal reduction-nitridation (CRN) processing technique. The effects of heat treatment temperature, nitrogen pressure and carbon proportion were experimentally studied in detail by X-ray Diffraction (XRD), Scanning Electron Microscope (SEM), Transmission Electron Microscope (TEM) and thermal analysis. The chemical transformations of vanadium and chromium compounds were as follows: precursors → V{sub 2}O{sub 3}, Cr{sub 2}O{sub 3} → Cr{sub 3}C{sub 2}, Cr{sub 2}O{sub 3}, (Cr,V){sub 2}(C,N) → (Cr,V){sub 2}(C,N). When the heat-treated temperature was below 1200 °C, chromium oxides didn’t completely react. However, higher temperature ∼1300 °C could not only lead to the segregation of some nitrides and carbon black, but also to the occurrence of fiber-bridged particles. The system nitrogen pressure over 0.03 MPa would cause a subtle transformation of (Cr,V){sub 2}(C,N) to VCrN{sub 2}. When the carbon proportion was below 15 wt%, the oxides could not be completely reduced, while when the carbon proportion was above 15.5 wt%, some undesired carbides, like Cr{sub 23}C{sub 6} and Cr{sub 3}C{sub 2}, would form. Ultimately, the homogeneously distributed pure-phase (Cr,V){sub 2}(C,N) spherical particles with the average size of ∼1.5 μm were obtained at the optimal conditions of the treatment of precursors at 1200 °C for 1 h with the nitrogen pressure of 0.03 MPa and carbon content of 15.5 wt%. The chemical composition of the solid solution with the optimal process could be drawn as (Cr{sub 0.85}V{sub 0.15}){sub 2}(C{sub 0.57}N{sub 0.43}). Thermal processing precursors method shows the advantages of lower synthesis temperature, shorter period and finer particles when comparing with the conventional preparations. - Highlights: • Single phase of (Cr,V){sub 2}(C,N) powders were synthesized for the first time. • Precursors were used to prepared the powders by carbothermal

  6. Molybdeno-Aluminizing of Powder Metallurgy and Wrought Ti and Ti-6Al-4V alloys by Pack Cementation process

    Energy Technology Data Exchange (ETDEWEB)

    Tsipas, Sophia A., E-mail: stsipas@ing.uc3m.es; Gordo, Elena

    2016-08-15

    Wear and high temperature oxidation resistance of some titanium-based alloys needs to be enhanced, and this can be effectively accomplished by surface treatment. Molybdenizing is a surface treatment where molybdenum is introduced into the surface of titanium alloys causing the formation of wear-resistant surface layers containing molybdenum, while aluminizing of titanium-based alloys has been reported to improve their high temperature oxidation properties. Whereas pack cementation and other surface modification methods have been used for molybdenizing or aluminizing of wrought and/or cast pure titanium and titanium alloys, such surface treatments have not been reported on titanium alloys produced by powder metallurgy (PM). Also a critical understanding of the process parameters for simultaneous one step molybdeno-aluminizing of titanium alloys by pack cementation and the predominant mechanism for this process have not been reported. The current research work describes the surface modification of titanium and Ti-6Al-4V prepared by PM by molybdeno-aluminizing and analyzes thermodynamic aspects of the deposition process. Similar coatings are also deposited to wrought Ti-6Al-4V and compared. Characterization of the coatings was carried out using scanning electron microscopy and x-ray diffraction. For both titanium and Ti-6Al-4V, the use of a powder pack containing ammonium chloride as activator leads to the deposition of molybdenum and aluminium into the surface but also introduces nitrogen causing the formation of a thin titanium nitride layer. In addition, various titanium aluminides and mixed titanium aluminium nitrides are formed. The appropriate conditions for molybdeno-aluminizing as well as the phases expected to be formed were successfully determined by thermodynamic equilibrium calculations. - Highlights: •Simultaneous co-deposition of Mo-Al onto powder metallurgy and wrought Ti alloy •Thermodynamic calculations were used to optimize deposition conditions

  7. Process optimization and particle engineering of micronized drug powders via milling.

    Science.gov (United States)

    Brunaugh, A; Smyth, H D C

    2017-11-13

    Process control and optimization is a critical aspect of process analytical technology (PAT), quality by design (QbD), and the implementation of continuous manufacturing procedures. While process control and optimization techniques have been utilized in other manufacturing industries for decades, the pharmaceutical industry has only recently begun to adopt these procedures. Micronization, particularly milling, is a generally low-yield, high-energy consumption process that is well suited for a process optimization mindset. This review discusses optimization of the pharmaceutical milling process through design space development, theoretical and empirical modeling, and monitoring of critical quality attributes.

  8. Obtainment, machining and wear of metal matrix composites processed by powder metallurgy

    International Nuclear Information System (INIS)

    Jesus, Edilson Rosa Barbosa de.

    1998-01-01

    The aim of this investigation was the obtainment of metal matrix composites (MMC) by the route of powder metallurgy, and the valuation of these materials with relation to their machining and wear characteristics. Firstly, were obtained pure commercial aluminium matrix composites materials, with 5, 10 and 15% volumetric fraction of silicon carbide particles. Was also obtained a material without reinforcement particles in order to verify by comparison, the influence of addition of reinforcement particles. The obtained materials were characterized physics (hydrostatic density), mechanics (hardness and tensile tests) and microstructurally (optical microscopy and scanning electron microscopy). The results showed a homogeneous distribution of reinforcement particles in the composite, and improvement in the mechanical properties, mainly tensile strength (UTS) in comparison to the unreinforced material. After, tests were made to verify the materials behavior during machining and to check the performance of several tool materials (cemented carbide, ceramics and polycrystalline diamond). In these tests, values of the cutting force were measured by instrumented tool-holders. Phenomena such as tool wear, built-up edge formation and mechanism of chip formation were also observed and evaluated. The results from the cemented carbide tool tests, were utilised for the machinability index determination of each material. These results were applied to the Taylor equation and the equation constants for each material and test conditions were determined. The results showed that the inclusion of silicon carbide particles made extremely difficult the machining of the composites, and only with diamond tool, satisfactory results were obtained. At last, wear tests were performed to verify the influence of the reinforcement particles in the characteristics of wear resistance of the materials. The results obtained were utilized in the wear coefficient determination for each material. The

  9. Powder metallurgical processing of self-passivating tungsten alloys for fusion first wall application

    Energy Technology Data Exchange (ETDEWEB)

    López-Ruiz, P.; Ordás, N.; Iturriza, I. [CEIT and Tecnun (University of Navarra), E-20018 San Sebastian (Spain); Walter, M.; Gaganidze, E. [Karlsruhe Institute of Technology (KIT), D-76344 Eggenstein-Leopoldshafen (Germany); Lindig, S.; Koch, F. [Max-Planck-Institut für Plasmaphysik, EURATOM Association, D-85748 Garching (Germany); García-Rosales, C., E-mail: cgrosales@ceit.es [CEIT and Tecnun (University of Navarra), E-20018 San Sebastian (Spain)

    2013-11-15

    Self-passivating tungsten based alloys are expected to provide a major safety advantage compared to pure tungsten, presently the main candidate material for first wall armour of future fusion reactors. In case of a loss of coolant accident with simultaneous air ingress, a protective oxide scale will be formed on the surface of W avoiding the formation of volatile and radioactive WO{sub 3}. Bulk WCr12Ti2.5 alloys were manufactured by mechanical alloying (MA) and hot isostatic pressing (HIP), and their properties compared to bulk WCr10Si10 alloys from previous work. The MA parameters were adjusted to obtain the best balance between lowest possible amount of contaminants and effective alloying of the elemental powders. After HIP, a density >99% is achieved for the WCr12Ti2.5 alloy and a very fine and homogeneous microstructure with grains in the submicron range is obtained. Unlike the WCr10Si10 material, no intergranular ODS phase inhibiting grain growth was detected. The thermal and mechanical properties of the WCr10Si10 material are dominated by the silicide (W,Cr){sub 5}Si{sub 3}; it shows a sharp ductile-to brittle transition in the range 1273–1323 K. The thermal conductivity of the WCr12Ti2.5 alloy is close to 50 W/mK in the temperature range of operation; it exhibits significantly higher strength and lower DBTT – around 1170 K – than the WCr10Si10 material.

  10. Characterization of a High Strength, Refractory High Entropy Alloy, AlMo0.5NbTa0.5TiZr

    Science.gov (United States)

    Jensen, Jacob

    High entropy alloys (HEAs) are a relatively new class of materials that have garnered significant interest over the last decade due to their intriguing balance of properties including high strength, toughness, and corrosion resistance. In contrast to conventional alloy systems, HEAs are based on four or more principal elements with near equimolar concentrations and tend to have simple microstructures due to the preferential formation of solid solution phases. HEAs appear to offer new pathways to lightweighting in structural applications, new alloys for elevated temperature components, and new magnetic materials, but more thorough characterization studies are needed to assess the viability of the recently developed multicomponent materials. One such HEA, AlMo0.5NbTa0.5TiZr, was selected to be the basis for this characterization study in part due to its strength at elevated temperatures (sigma0.2 = 1600 MPa at T = 800 °C) and low density compared with commercially available Ni-based superalloys. The refractory element containing HEA composition was developed in order to balance the high temperature strength of the refractory elements with the desirable properties achieved by the high entropy alloying design approach for potential use in aerospace thermal protection and structural applications. Ingots of AlMo0.5NbTa0.5TiZr were cast by vacuum arc melting followed by hot isostatic pressing (HIP) and homogenization at 1400 °C for 24 hrs with a furnace cool of 10 °C/min. The resulting microstructure was characterized at multiple length scales using x-ray diffraction (XRD), scanning transmission electron microscopy (SEM), conventional and scanning transmission electron microscopy (TEM and STEM), and x-ray energy dispersive spectroscopy (XEDS). The microstructure was found to consist of a periodic, coherent two phase mixture, where a disordered bcc phase is aligned orthogonally in an ordered B2 phase. Through microstructural evolution heat treatment studies, the

  11. ITO-free organic light-emitting diodes with MoO{sub 3}/Al/MoO{sub 3} as semitransparent anode fabricated using thermal deposition method

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Hsin-Wei; Huang, Ching-Wen [Department of Electrical Engineering, National Cheng Kung University, Tainan 70101, Taiwan (China); Kao, Po-Ching [Department of Electrophysics, National Chiayi University, Chiayi 60004, Taiwan (China); Chu, Sheng-Yuan, E-mail: chusy@mail.ncku.edu.tw [Department of Electrical Engineering, National Cheng Kung University, Tainan 70101, Taiwan (China); Advanced Optoelectronic Technology Center, National Cheng Kung University, Tainan 70101, Taiwan (China)

    2015-08-30

    Highlights: • In this paper, the structure of the proposed devices is substrate (glass; polyethersulfone (PES))/anode (MoO{sub 3}/Al/MoO{sub 3}; MoO{sub 3}/Al)/α-naphthylphenylbiphenyl diamine (NPB) (40 nm)/tris (8-hydroxyquinoline) aluminum (Alq3) (60 nm)/LiF (1 nm)/Al (150 nm). • The optical transmittance of the metal layer was enhanced by depositing metal oxidation (MoO{sub 3}) and metal (Al) layers. • The optimized films show the typical sheet resistance of 7 Ω/sq and a high transmittance of 70% at 550 nm. • The indium-tin-oxide (ITO)-free OLEDs with the fabricated composite anodes on a glass substrate exhibited the high luminance and current efficiency of 21,750 cd/m{sup 2} and 3.18 cd/A, respectively. • The bending effects on PES substrate by depositing metal oxidation (MoO{sub 3}) and metal (Al) layers were also investigated. • MoO{sub 3} covering the Al layer modifies the surface of the electrode and enhances the durability. The surface roughness of the bi-layer films was higher than that of the tri-layer films. Therefore, OLEDs with OMO anode outperform those with bi-layer films anode. - Abstract: In this paper, semitransparent electrodes with the structure substrate/MoO{sub 3}/Al/MoO{sub 3} (OMO) were fabricated via the thermal deposition method for use as the anode in organic light-emitting diodes (OLEDs). The optical transmittance of the metal layer was enhanced by depositing metal oxidation (MoO{sub 3}) and metal (Al) layers. The optimal thickness of the Al thin films was determined to be 15 nm for high optical transmittance and good electrical conductivity. The optimized films show the typical sheet resistance of 7 Ω/sq and a high transmittance of 70% at 550 nm. The indium-tin-oxide (ITO)-free OLEDs with the fabricated composite anodes on a glass substrate exhibited the high luminance and current efficiency of 21,750 cd/m{sup 2} and 3.18 cd/A, respectively. In addition, bending effects on the polyethersulfone (PES) substrate/MoO{sub 3

  12. ITO-free organic light-emitting diodes with MoO3/Al/MoO3 as semitransparent anode fabricated using thermal deposition method

    International Nuclear Information System (INIS)

    Lu, Hsin-Wei; Huang, Ching-Wen; Kao, Po-Ching; Chu, Sheng-Yuan

    2015-01-01

    Highlights: • In this paper, the structure of the proposed devices is substrate (glass; polyethersulfone (PES))/anode (MoO 3 /Al/MoO 3 ; MoO 3 /Al)/α-naphthylphenylbiphenyl diamine (NPB) (40 nm)/tris (8-hydroxyquinoline) aluminum (Alq3) (60 nm)/LiF (1 nm)/Al (150 nm). • The optical transmittance of the metal layer was enhanced by depositing metal oxidation (MoO 3 ) and metal (Al) layers. • The optimized films show the typical sheet resistance of 7 Ω/sq and a high transmittance of 70% at 550 nm. • The indium-tin-oxide (ITO)-free OLEDs with the fabricated composite anodes on a glass substrate exhibited the high luminance and current efficiency of 21,750 cd/m 2 and 3.18 cd/A, respectively. • The bending effects on PES substrate by depositing metal oxidation (MoO 3 ) and metal (Al) layers were also investigated. • MoO 3 covering the Al layer modifies the surface of the electrode and enhances the durability. The surface roughness of the bi-layer films was higher than that of the tri-layer films. Therefore, OLEDs with OMO anode outperform those with bi-layer films anode. - Abstract: In this paper, semitransparent electrodes with the structure substrate/MoO 3 /Al/MoO 3 (OMO) were fabricated via the thermal deposition method for use as the anode in organic light-emitting diodes (OLEDs). The optical transmittance of the metal layer was enhanced by depositing metal oxidation (MoO 3 ) and metal (Al) layers. The optimal thickness of the Al thin films was determined to be 15 nm for high optical transmittance and good electrical conductivity. The optimized films show the typical sheet resistance of 7 Ω/sq and a high transmittance of 70% at 550 nm. The indium-tin-oxide (ITO)-free OLEDs with the fabricated composite anodes on a glass substrate exhibited the high luminance and current efficiency of 21,750 cd/m 2 and 3.18 cd/A, respectively. In addition, bending effects on the polyethersulfone (PES) substrate/MoO 3 /Al/MoO 3 and PES substrate/MoO 3 /Al structures were

  13. Improved HDDR processing route for production of anisotropic powder from sintered NdFeB type magnets

    Energy Technology Data Exchange (ETDEWEB)

    Sheridan, R.S.; Williams, A.J.; Harris, I.R.; Walton, A., E-mail: a.walton@bham.ac.uk

    2014-01-15

    The hydrogenation disproportionation desorption recombination (HDDR) process has been investigated as a possible means of producing bonded magnets from used NdFeB-type sintered magnets with compositions, Nd{sub 13.4}Dy{sub 0.8}Al{sub 0.7}Nb{sub 0.3}Fe{sub 78.5}B{sub 6.3} and Nd{sub 12.5}Dy{sub 1.8}Al{sub 0.9}Nb{sub 0.6}Co{sub 5.0}Fe{sub 72.8}B{sub 6.4} (atomic%). It has been shown that by increasing the processing temperature, an increase in the equilibrium pressure for disproportionation and in the overall reaction time was observed. The magnetic properties of the lower Dy content magnet were affected significantly by the change in processing temperature with a peak in properties observed at 880 °C producing magnetic powder with a remanence of 1.08 (±0.02) T, a coercivity of 840 (±17) kA m{sup −1}, and a maximum energy product of 175 (±2.5) kJ m{sup −3}. Further work on magnets with a significantly higher Dy content has shown that simultaneous processing of sintered magnets with varying compositions can be achieved by increasing the hydrogen pressure, however a range of magnetic properties are produced depending on the initial compositions of the samples in the input feed. - Highlights: • Reduced oxidation during the HDDR processing in this work compared to the previous paper resulted in a powder with a higher coercivity. • Increasing the hydrogen pressure for disproportionation allowed for Dy, Co rich NdFeB compositions to be processed. • Mixed compositions (which will be typical from “real scrap”) can be processed simultaneously in the same equipment. • Mixed feeds produced lower magnetic properties due to overprocessing of the low Dy content compositions.

  14. Synthesis, mechanical properties and corrosion behavior of powder metallurgy processed Fe/Mg2Si composites for biodegradable implant applications.

    Science.gov (United States)

    Sikora-Jasinska, M; Paternoster, C; Mostaed, E; Tolouei, R; Casati, R; Vedani, M; Mantovani, D

    2017-12-01

    Recently, Fe and Fe-based alloys have shown their potential as degradable materials for biomedical applications. Nevertheless, the slow corrosion rate limits their performance in certain situations. The shift to iron matrix composites represents a possible approach, not only to improve the mechanical properties, but also to accelerate and tune the corrosion rate in a physiological environment. In this work, Fe-based composites reinforced by Mg 2 Si particles were proposed. The initial powders were prepared by different combinations of mixing and milling processes, and finally consolidated by hot rolling. The influence of the microstructure on mechanical properties and corrosion behavior of Fe/Mg 2 Si was investigated. Scanning electron microscopy and X-ray diffraction were used for the assessment of the composite structure. Tensile and hardness tests were performed to characterize the mechanical properties. Potentiodynamic and static corrosion tests were carried out to investigate the corrosion behavior in a pseudo-physiological environment. Samples with smaller Mg 2 Si particles showed a more homogenous distribution of the reinforcement. Yield and ultimate tensile strength increased when compared to those of pure Fe (from 400MPa and 416MPa to 523MPa and 630MPa, respectively). Electrochemical measurements and immersion tests indicated that the addition of Mg 2 Si could increase the corrosion rate of Fe even twice (from 0.14 to 0.28mm·year -1 ). It was found that the preparation method of the initial composite powders played a major role in the corrosion process as well as in the corrosion mechanism of the final composite. Copyright © 2017 Elsevier B.V. All rights reserved.

  15. The grinding behavior of ground copper powder for Cu/CNT nanocomposite fabrication by using the dry grinding process with a high-speed planetary ball mill

    Science.gov (United States)

    Choi, Heekyu; Bor, Amgalan; Sakuragi, Shiori; Lee, Jehyun; Lim, Hyung-Tae

    2016-01-01

    The behavior of ground copper powder for copper-carbon nanotube (copper-CNT) nanocomposite fabrication during high-speed planetary ball milling was investigated because the study of the behavior characteristics of copper powder has recently gained scientific interest. Also, studies of Cu/CNT composites have widely been done due to their useful applications to enhanced, advanced nano materials and components, which would significantly improve the properties of new mechatronics-integrated materials and components. This study varied experimental conditions such as the rotation speed and the grinding time with and without CNTs, and the particle size distribution, median diameter, crystal structure and size, and particle morphology were monitored for a given grinding time. We observed that pure copper powders agglomerated and that the morphology changed with changing rotation speed. The particle agglomerations were observed with maximum experiment conditions (700 rpm, 60 min) in this study of the grinding process for mechanical alloys in the case of pure copper powders because the grinding behavior of Cu/CNT agglomerations was affected by the addition of CNTs. Indeed, the powder morphology and the crystal size of the composite powder could be changed by increasing the grinding time and the rotation speed.

  16. OIL SOLUTIONS POWDER

    Science.gov (United States)

    Technical product bulletin: aka OIL SOLUTIONS POWDER, SPILL GREEN LS, this miscellaneous oil spill control agent used in cleanups initially behaves like a synthetic sorbent, then as a solidifier as the molecular microencapsulating process occurs.

  17. Design of sustained release fine particles using two-step mechanical powder processing: particle shape modification of drug crystals and dry particle coating with polymer nanoparticle agglomerate.

    Science.gov (United States)

    Kondo, Keita; Ito, Natsuki; Niwa, Toshiyuki; Danjo, Kazumi

    2013-09-10

    We attempted to prepare sustained release fine particles using a two-step mechanical powder processing method; particle-shape modification and dry particle coating. First, particle shape of bulk drug was modified by mechanical treatment to yield drug crystals suitable for the coating process. Drug crystals became more rounded with increasing rotation speed, which demonstrates that powerful mechanical stress yields spherical drug crystals with narrow size distribution. This process is the result of destruction, granulation and refinement of drug crystals. Second, the modified drug particles and polymer coating powder were mechanically treated to prepare composite particles. Polymer nanoparticle agglomerate obtained by drying poly(meth)acrylate aqueous dispersion was used as a coating powder. The porous nanoparticle agglomerate has superior coating performance, because it is completely deagglomerated under mechanical stress to form fine fragments that act as guest particles. As a result, spherical drug crystals treated with porous agglomerate were effectively coated by poly(meth)acrylate powder, showing sustained release after curing. From these findings, particle-shape modification of drug crystals and dry particle coating with nanoparticle agglomerate using a mechanical powder processor is expected as an innovative technique for preparing controlled-release coated particles having high drug content and size smaller than 100 μm. Copyright © 2013 Elsevier B.V. All rights reserved.

  18. Application of laser in powder metallurgy

    International Nuclear Information System (INIS)

    Tolochko, N.K.

    1995-01-01

    Modern status of works in the field of laser application in powder metallurgy (powders preparation, sintering, coatings formation, powder materials processing) is considered. The attention is paid to the new promising direction in powder products shape-formation technology - laser layer-by-layer selective powders sintering and bulk sintering of packaged layered profiles produced by laser cutting of powder-based sheet blanks. 67 refs

  19. From Powders to Dense Metal Parts: Characterization of a Commercial AlSiMg Alloy Processed through Direct Metal Laser Sintering.

    Science.gov (United States)

    Manfredi, Diego; Calignano, Flaviana; Krishnan, Manickavasagam; Canali, Riccardo; Ambrosio, Elisa Paola; Atzeni, Eleonora

    2013-03-06

    In this paper, a characterization of an AlSiMg alloy processed by direct metal laser sintering (DMLS) is presented, from the analysis of the starting powders, in terms of size, morphology and chemical composition, through to the evaluation of mechanical and microstructural properties of specimens built along different orientations parallel and perpendicular to the powder deposition plane. With respect to a similar aluminum alloy as-fabricated, a higher yield strength of about 40% due to the very fine microstructure, closely related to the mechanisms involved in this additive process is observed.

  20. From Powders to Dense Metal Parts: Characterization of a Commercial AlSiMg Alloy Processed through Direct Metal Laser Sintering

    Directory of Open Access Journals (Sweden)

    Eleonora Atzeni

    2013-03-01

    Full Text Available In this paper, a characterization of an AlSiMg alloy processed by direct metal laser sintering (DMLS is presented, from the analysis of the starting powders, in terms of size, morphology and chemical composition, through to the evaluation of mechanical and microstructural properties of specimens built along different orientations parallel and perpendicular to the powder deposition plane. With respect to a similar aluminum alloy as-fabricated, a higher yield strength of about 40% due to the very fine microstructure, closely related to the mechanisms involved in this additive process is observed.

  1. Effect of the Machining Processes on Low Cycle Fatigue Behavior of a Powder Metallurgy Disk

    Science.gov (United States)

    Telesman, J.; Kantzos, P.; Gabb, T. P.; Ghosn, L. J.

    2010-01-01

    A study has been performed to investigate the effect of various machining processes on fatigue life of configured low cycle fatigue specimens machined out of a NASA developed LSHR P/M nickel based disk alloy. Two types of configured specimen geometries were employed in the study. To evaluate a broach machining processes a double notch geometry was used with both notches machined using broach tooling. EDM machined notched specimens of the same configuration were tested for comparison purposes. Honing finishing process was evaluated by using a center hole specimen geometry. Comparison testing was again done using EDM machined specimens of the same geometry. The effect of these machining processes on the resulting surface roughness, residual stress distribution and microstructural damage were characterized and used in attempt to explain the low cycle fatigue results.

  2. Análisis mecánico y tribológico de los recubrimientos fe-cr-ni-c y ni-al-mo

    Directory of Open Access Journals (Sweden)

    JORGE E. MUÑOZ

    2007-01-01

    Full Text Available En este trabajo de investigación se evaluaron dos recubrimientos aplicados por medio de la técnica de rociado térmico por combustión, la aleación: Ni=89%, Al = 5,5%, Mo=5,5% y la aleación Fe=81,8%, Cr=16%, Ni=2%, C=0,2. La preparación superficial de las probetas se realizó usando chorro de arena. Se realizaron pruebas de resistencia al cortante, adherencia, desgaste abrasivo, desgaste por deslizamiento y flexión en cuatro puntos. El recubrimiento Fe-Cr-Ni-C presentó menor pérdida de masa, tanto para desgaste abrasivo como para el desgaste por deslizamiento. La multicapa presentó una mayor porosidad en el recubrimiento Ni-Al- Mo usado como capa base y la capa exterior de Fe-Cr-Ni-C presentó mayor cantidad de partículas no fundidas y óxidos. La falla ocurrida en el ensayo de adherencia para las probetas con recubrimiento multicapa fue de característica adhesiva y cohesiva. El esfuerzo en el que se presenta la fisura por flexión en el recubrimiento multicapa disminuyó con el aumento del espesor

  3. Synthesis of Uranium nitride powders using metal uranium powders

    International Nuclear Information System (INIS)

    Yang, Jae Ho; Kim, Dong Joo; Oh, Jang Soo; Rhee, Young Woo; Kim, Jong Hun; Kim, Keon Sik

    2012-01-01

    Uranium nitride (UN) is a potential fuel material for advanced nuclear reactors because of their high fuel density, high thermal conductivity, high melting temperature, and considerable breeding capability in LWRs. Uranium nitride powders can be fabricated by a carbothermic reduction of the oxide powders, or the nitriding of metal uranium. The carbothermic reduction has an advantage in the production of fine powders. However it has many drawbacks such as an inevitable engagement of impurities, process burden, and difficulties in reusing of expensive N 15 gas. Manufacturing concerns issued in the carbothermic reduction process can be solved by changing the starting materials from oxide powder to metals. However, in nitriding process of metal, it is difficult to obtain fine nitride powders because metal uranium is usually fabricated in the form of bulk ingots. In this study, a simple reaction method was tested to fabricate uranium nitride powders directly from uranium metal powders. We fabricated uranium metal spherical powder and flake using a centrifugal atomization method. The nitride powders were obtained by thermal treating those metal particles under nitrogen containing gas. We investigated the phase and morphology evolutions of powders during the nitriding process. A phase analysis of nitride powders was also a part of the present work

  4. Bacterial community evolutions driven by organic matter and powder activated carbon in simultaneous anammox and denitrification (SAD) process.

    Science.gov (United States)

    Ge, Cheng-Hao; Sun, Na; Kang, Qi; Ren, Long-Fei; Ahmad, Hafiz Adeel; Ni, Shou-Qing; Wang, Zhibin

    2018-03-01

    A distinct shift of bacterial community driven by organic matter (OM) and powder activated carbon (PAC) was discovered in the simultaneous anammox and denitrification (SAD) process which was operated in an anti-fouling submerged anaerobic membrane bio-reactor. Based on anammox performance, optimal OM dose (50 mg/L) was advised to start up SAD process successfully. The results of qPCR and high throughput sequencing analysis indicated that OM played a key role in microbial community evolutions, impelling denitrifiers to challenge anammox's dominance. The addition of PAC not only mitigated the membrane fouling, but also stimulated the enrichment of denitrifiers, accounting for the predominant phylum changing from Planctomycetes to Proteobacteria in SAD process. Functional genes forecasts based on KEGG database and COG database showed that the expressions of full denitrification functional genes were highly promoted in R C , which demonstrated the enhanced full denitrification pathway driven by OM and PAC under low COD/N value (0.11). Copyright © 2017 Elsevier Ltd. All rights reserved.

  5. Synthesis and characterization of Li{sub 4}SiO{sub 4} nano-powders by a water-based sol-gel process

    Energy Technology Data Exchange (ETDEWEB)

    Wu Xiangwei [Shanghai Institute of Ceramics, Chinese Academy of Sciences, 1295 Dingxi Road, Shanghai 200050 (China); Wen Zhaoyin, E-mail: zywen@mail.sic.ac.c [Shanghai Institute of Ceramics, Chinese Academy of Sciences, 1295 Dingxi Road, Shanghai 200050 (China); Xu Xiaogang; Wang Xiuyan; Lin Jiu [Shanghai Institute of Ceramics, Chinese Academy of Sciences, 1295 Dingxi Road, Shanghai 200050 (China)

    2009-08-01

    The water-based sol-gel process for the synthesis of Li{sub 4}SiO{sub 4} nano-powders was reported for the first time. LiOH.H{sub 2}O and aerosil SiO{sub 2} were used as the starting materials with citric acid (C{sub 6}H{sub 8}O{sub 7}.H{sub 2}O) as the chelating agent. Li{sub 4}SiO{sub 4} powders with particle size as small as 100 nm were successfully synthesized at the temperature as low as 675 deg. C. Phase analysis, morphology, sintering behavior of the powders and ionic conductivity of the sintered bodies were investigated systematically. The experimental results showed that the powders obtained by the water-based sol-gel process (SG) possessed excellent sinterability, exhibiting a linear shrinkage of 5.2% while sintered to 900 deg. C, more than 3 times that of the powders obtained by solid state reaction (SSR). The bulk conductivity of the SG sintered bodies was much higher than that of the SSR samples at the same testing temperature.

  6. Preparation of superconductor precursor powders

    Science.gov (United States)

    Bhattacharya, Raghunath

    1998-01-01

    A process for the preparation of a precursor metallic powder composition for use in the subsequent formation of a superconductor. The process comprises the steps of providing an electrodeposition bath comprising an electrolyte medium and a cathode substrate electrode, and providing to the bath one or more soluble salts of one or more respective metals which are capable of exhibiting superconductor properties upon subsequent appropriate treatment. The bath is continually energized to cause the metallic and/or reduced particles formed at the electrode to drop as a powder from the electrode into the bath, and this powder, which is a precursor powder for superconductor production, is recovered from the bath for subsequent treatment. The process permits direct inclusion of all metals in the preparation of the precursor powder, and yields an amorphous product mixed on an atomic scale to thereby impart inherent high reactivity. Superconductors which can be formed from the precursor powder include pellet and powder-in-tube products.

  7. PRELIMINARY RESULTS USING ANEW METHOD TO OPTIMIZE A SPRAY DRYER PROCESS FOR PRODUCING HIGH QUALITY MILK POWDER FROM COW, GOAT AND SHE-ASS MILK CONCENTRATES

    Directory of Open Access Journals (Sweden)

    Giuseppe Altieri

    2008-12-01

    Full Text Available As quality is a very important factor in milk powder produced by drying, the optimal process must protect both nutritional and sensorial properties. Although heat damage indices (namely the insolubility index (IINS, thermal damage (IDT, protein denaturation could be used to evaluate the correct processing of milk, they are very time-consuming. Hence a chemical marker, like vitamin C, is proposed for rapid assessment of the overall damage to the quality of the produced milk powder. Trials were carried out on milk concentrates from cow, goat and she-ass so as to optimize the process performance of the spray dryer, for each kind of milk, at three inlet temperatures (120, 150, 185 °C; the feed flow rate was set at 0.5 dm3/h with outlet air RH% in the range 10-40%; raw milk was concentrated using a low pressure evaporator until an average level of 23% dry matter was reached. As expected, the thermal damage of the milk powder increased as the inlet air temperature increased; the outlet powder RH% was 96-98% poorly correlated with the mass flow rate of the concentrate inlet. Moreover, the destruction kinetic of vitamin C was found highly correlated with the thermal damage to the milk powder. At 175 °C inlet air temperature the overall thermal treatment on the she-ass milk concentrate, which is very heat-sensitive due to its high lactose content, was “weak” (IDT<80 and the milk powder of “premium or extra” quality (IINS<1.25ml and lactic acid = 0.07% < 0.15% ADMI. The titratable acidity values are uncorrelated with the process air temperature but depend uniquely from the raw milk freshness.

  8. Design of the ME-I powder mixer. Report of the design and construction of the powder mixer, according to the safety requisites of the pellets fabrication process; Diseno de mezclador de polvo ME-I. Reporte del diseno y construccion del mezclador de polvos, de acuerdo a los requisitos de seguridad del proceso de fabricacion de pastillas

    Energy Technology Data Exchange (ETDEWEB)

    Mariano H, E

    1991-03-15

    In order to fulfill the requirements of preparation of powder of UO{sub 2}; according to procedure P-M-PP-01, rev. 0, for the process of production of pellets, it was designed and manufactured a powders mixer to incorporate the lubricant one (zinc stearate) to the powder of UO{sub 2}. This equipment allows to mix the powder of UO{sub 2} evenly with the one zinc stearate, without forming considerable quantities of fine of UO{sub 2}, besides a sure control for the operators of the process and an easy access to the mixer to inspect the mixture. (Author)

  9. Numerical simulation and analysis of single grain YBCO processed from graded precursor powders

    OpenAIRE

    Zou, J; Ainslie, Mark Douglas; Hu, D; Zhai, W; Kumar, N Devendra; Durrell, John Hay; Shi, Yunhua; Cardwell, David Anthony

    2015-01-01

    Large single-grain bulk high-temperature superconducting materials can trap high magnetic fields in comparison with conventional permanent magnets, making them ideal candidates to develop more compact and efficient devices, such as actuators, magnetic levitation systems, flywheel energy storage systems and electric machines. However, macro-segregation of Y-211 inclusions in melt processed Y–Ba–Cu–O (YBCO) limits the macroscopic critical current density Jc of such bulk supercond...

  10. Processing-Microstructure-Property Relationships for Cold Spray Powder Deposition of Al-Cu Alloys

    Science.gov (United States)

    2015-06-01

    Champagne [18]. The simulations were completed to compare the simulated particle exit velocities versus the measured particle exit velocities. In...620 m/s to 670 m/s [39]. V. Champagne states that for pure aluminum, an acceptable critical velocity for the deposition of pure aluminum is anything...Materials and Processess, vol. 168, no. 5, pp. 53–55, May 2010. [3] V. K. Champagne and P. F. Leyman, “Cold Spray Process Development for the Reclamation

  11. Crystallographic orientation analysis in HDDR process of anisotropic Nd-Fe-B magnet powders

    Energy Technology Data Exchange (ETDEWEB)

    Takizawa, Rina, E-mail: 3ES15002M@s.kyushu-u.ac.jp [Department of Applied Science for Electronics and Materials, Interdisciplinary Graduate School of Science and Engineering, Kyushu University, 6-1 Kasugakoen, Kasuga 816-8580 (Japan); Itakura, Masaru [Department of Applied Science for Electronics and Materials, Faculty of Engineering Sciences, Kyushu University, 6-1 Kasugakoen, Kasuga, Fukuoka 816-8580 (Japan); Katayama, Nobuhiro; Morimoto, Koichiro [R& D Division, Toda Kogyo Corp., 1-4 Meijishinkai, Otake, Hiroshima 739-0652 (Japan)

    2017-07-01

    Highlights: • Over 70% of the Nd{sub 2}Fe{sub 14}B grains after the HDDR process are aligned within 30°. • The c-axis alignment of Nd{sub 2}Fe{sub 14}B slightly deteriorates by the Nd-rich phase formation. • α-Fe grains possess a uniaxial and 〈1 1 3〉 oriented texture in the decomposed stage. • α-Fe is most likely to induce the texture development of recombined Nd{sub 2}Fe{sub 14}B. - Abstract: Microstructural changes and crystallographic orientation information in the hydrogenation-decomposition-desorption-recombination (HDDR) process of Nd-Fe-B alloy were investigated using electron backscatter diffraction (EBSD) and precession electron diffraction (PED) in order to understand the mechanism of anisotropy inducement in the HDDR process. Recombined Nd{sub 2}Fe{sub 14}B grains were found to nucleate at the interfaces between NdH{sub 2} and α-Fe grains and to have a [0 0 1]-oriented texture from the beginning of the recombination reaction. The Fe grains form with alignment of one of the 〈1 1 3〉 directions at decomposed stage. This suggests that α-Fe most likely induces texture development of recombined Nd{sub 2}Fe{sub 14}B.

  12. Influences of Processing and Fatigue Cycling on Residual Stresses in a NiCrY-Coated Powder Metallurgy Disk Superalloy

    Science.gov (United States)

    Gabb, T. P.; Rogers, R. B.; Nesbitt, J. A.; Miller, R. A.; Puleo, B. J.; Johnson, D.; Telesman, J.; Draper, S. L.; Locci, I. E.

    2017-11-01

    Oxidation and corrosion can attack superalloy disk surfaces exposed to increasing operating temperatures in some turbine engine environments. Any potential protective coatings must also be resistant to harmful fatigue cracking during service. The objective of this study was to investigate how residual stresses evolve in one such coating. Fatigue specimens of a powder metallurgy-processed disk superalloy were coated with a NiCrY coating, shot peened, and then subjected to fatigue in air at room and high temperatures. The effects of this processing and fatigue cycling on axial residual stresses and other aspects of the coating were assessed. While shot peening did induce beneficial compressive residual stresses in the coating and substrate, these stresses relaxed in the coating with subsequent heating. Several cast alloys having compositions near the coating were subjected to thermal expansion and tensile stress relaxation tests to help explain this response of residual stresses in the coating. For the coated fatigue specimens, this response contributed to earlier cracking of the coating than for the uncoated surface during long intervals of cycling at 760 °C. Yet, substantial compressive residual stresses still remained in the substrate adjacent to the coating, which were sufficient to suppress fatigue cracking there. The coating continued to protect the substrate from hot corrosion pitting, even after fatigue cracks initiated in the coating.

  13. Magnetization reversal processes in bonded magnets made from a mixture of Nd-(Fe,Co)-B and strontium ferrite powders

    Science.gov (United States)

    Dospial, M.; Plusa, D.

    2013-03-01

    Isotropic epoxy-resin bonded magnets composed of different amounts of Magnequench MQP-B and strontium ferrite powders have been prepared using a compression molding technique. The magnetic parameters for magnets with different amounts of strontium ferrite and magnetization reversal processes have been studied by the measurement of the initial magnetization curves, the major hysteresis loops measured at a field up to 14 T and sets of recoil loops. The enhancement of μ0MR and μ0HC is observed in comparison with the calculated values. From the recoil loops the field dependences of the reversible, irreversible and total magnetization components and the differential susceptibilities were derived. From the dependence of the irreversible magnetization component versus an applied field it was deduced that the main mechanism of magnetization reversal process is the pinning of domain walls in MQP-B and strontium ferrite grains. The interactions between the magnetic particles and grains have been examined by the analysis of the δM plot. The δM behavior of magnets with ferrite has been interpreted as being composed of magnetizing exchange coupling and demagnetizing dipolar interactions.

  14. Crystallographic alignment in the recombination stage in d-HDDR process of Nd-Fe-B-Ga-Nb powders

    Directory of Open Access Journals (Sweden)

    Takashi Horikawa

    2016-05-01

    Full Text Available Nd-Fe-B-Ga-Nb magnetic powder was subjected to the dynamic hydrogen disproportionation desorption recombination treatment. For samples disproportionated at both 30 and 100 kPa of hydrogen pressure, the changes in the microstructure and grain orientation during recombination process were investigated. It was observed that even during the recombination process, the orientation relationship was maintained between α-Fe and NdH2+x grains formed after the disproportionation treatment at 30 kPa of hydrogen pressure, [110]α-Fe // [110]NdH2+x, (-110α-Fe // (-220NdH2+x. Additionally, the alignment of recombined Nd2Fe14BHy grains became clear after 30 min of DR treatment showing following orientation relationship: (001Nd2Fe14BHy // (110α-Fe and (110NdH2+x. In contrast, such a relationship was not observed in the sample disproportionated at 100 kPa of hydrogen pressure. This difference in the degree of alignment was also confirmed by measuring the magnetic property of the respective samples.

  15. Demonstration of array eddy current technology for real-time monitoring of laser powder bed fusion additive manufacturing process

    Science.gov (United States)

    Todorov, Evgueni; Boulware, Paul; Gaah, Kingsley

    2018-03-01

    Nondestructive evaluation (NDE) at various fabrication stages is required to assure quality of feedstock and solid builds. Industry efforts are shifting towards solutions that can provide real-time monitoring of additive manufacturing (AM) fabrication process layer-by-layer while the component is being built to reduce or eliminate dependence on post-process inspection. Array eddy current (AEC), electromagnetic NDE technique was developed and implemented to directly scan the component without physical contact with the powder and fused layer surfaces at elevated temperatures inside a LPBF chamber. The technique can detect discontinuities, surface irregularities, and undesirable metallurgical phase transformations in magnetic and nonmagnetic conductive materials used for laser fusion. The AEC hardware and software were integrated with the L-PBF test bed. Two layer-by-layer tests of Inconel 625 coupons with AM built discontinuities and lack of fusion were conducted inside the L-PBF chamber. The AEC technology demonstrated excellent sensitivity to seeded, natural surface, and near-surface-embedded discontinuities, while also detecting surface topography. The data was acquired and imaged in a layer-by-layer sequence demonstrating the real-time monitoring capabilities of this new technology.

  16. Crystallite-growth, phase transition, magnetic properties, and sintering behaviour of nano-CuFe2O4 powders prepared by a combustion-like process

    International Nuclear Information System (INIS)

    Köferstein, Roberto; Walther, Till; Hesse, Dietrich; Ebbinghaus, Stefan G.

    2014-01-01

    The synthesis of nano-crystalline CuFe 2 O 4 powders by a combustion-like process is described herein. Phase formation and evolution of the crystallite size during the decomposition process of a (CuFe 2 )—precursor gel were monitored up to 1000 °C. Phase-pure nano-sized CuFe 2 O 4 powders were obtained after reaction at 750 °C for 2 h resulting in a crystallite size of 36 nm, which increases to 96 nm after calcining at 1000 °C. The activation energy of the crystallite growth process was calculated as 389 kJ mol −1 . The tetragonal⇄cubic phase transition occurs between 402 and 419 °C and the enthalpy change (ΔH) was found to range between 1020 and 1229 J mol −1 depending on the calcination temperature. The optical band gap depends on the calcination temperature and was found between 2.03 and 1.89 eV. The shrinkage and sintering behaviour of compacted powders were examined. Dense ceramic bodies can be obtained either after conventional sintering at 950 °C or after a two-step sintering process at 800 °C. Magnetic measurements of both powders and corresponding ceramic bodies show that the saturation magnetization rises with increasing calcination-/sintering temperature up to 49.1 emu g −1 (2.1 µ B fu −1 ), whereas the coercivity and remanence values decrease. - Graphical abstract: A cheap one-pot synthesis was developed to obtain CuFe 2 O 4 nano-powders with different crystallite sizes (36–96 nm). The optical band gaps, phase transition temperatures and enthalpies were determined depending on the particle size. The sintering behaviour of nano CuFe 2 O 4 was studied in different sintering procedures. The magnetic behaviour of the nano-powders as well as the corresponding ceramic bodies were investigated. - Highlights: • Eco-friendly and simple synthesis for nano CuFe 2 O 4 powder using starch as polymerization agent. • Monitoring the phase evolution and crystallite growth kinetics during the synthesis. • Determination of the optical band gap

  17. Preparation of (Bi,Pb)2Sr2Ca2Cu3Ox precursor powders by a modified polyethylene glycol based sol-gel process

    DEFF Research Database (Denmark)

    Grivel, Jean-Claude; Andersen, N.H.

    2002-01-01

    A modified sol-gel process based on polyethylene glycol has been developed for preparing (Bi,Pb)(2)Sr2Ca2Cu3Ox precursor powders in view of Ag-sheeted tape manufacture. A careful control of the pH and concentration temperature yields an amorphous gel, which can be converted to a fine and extremely...

  18. Process Analytical Technology for High Shear Wet Granulation: Wet Mass Consistency Reported by In-Line Drag Flow Force Sensor Is Consistent With Powder Rheology Measured by At-Line FT4 Powder Rheometer.

    Science.gov (United States)

    Narang, Ajit S; Sheverev, Valery; Freeman, Tim; Both, Douglas; Stepaniuk, Vadim; Delancy, Michael; Millington-Smith, Doug; Macias, Kevin; Subramanian, Ganeshkumar

    2016-01-01

    Drag flow force (DFF) sensor that measures the force exerted by wet mass in a granulator on a thin cylindrical probe was shown as a promising process analytical technology for real-time in-line high-resolution monitoring of wet mass consistency during high shear wet granulation. Our previous studies indicated that this process analytical technology tool could be correlated to granulation end point established independently through drug product critical quality attributes. In this study, the measurements of flow force by a DFF sensor, taken during wet granulation of 3 placebo formulations with different binder content, are compared with concurrent at line FT4 Powder Rheometer characterization of wet granules collected at different time points of the processing. The wet mass consistency measured by the DFF sensor correlated well with the granulation's resistance to flow and interparticulate interactions as measured by FT4 Powder Rheometer. This indicated that the force pulse magnitude measured by the DFF sensor was indicative of fundamental material properties (e.g., shear viscosity and granule size/density), as they were changing during the granulation process. These studies indicate that DFF sensor can be a valuable tool for wet granulation formulation and process development and scale up, as well as for routine monitoring and control during manufacturing. Copyright © 2016. Published by Elsevier Inc.

  19. Moessbauer investigation of Sm{sub 2}Fe{sub 17-x}Ga{sub x} powders at different steps of the HDDR process

    Energy Technology Data Exchange (ETDEWEB)

    Steyaert, S.; Breton, J.-M. le; Teillet, J. [Rouen Univ. (France). Groupe de Metall. Phys.; Kubis, M.; Handstein, A.; Mueller, K.H. [Rouen Univ. (France). Groupe de Metall. Phys.]|[Institut fuer Festkoerper- und Werkstofforschung Dresden e.V. (Germany). Inst. fuer Metallische Werkstoffe

    1998-07-01

    Sm{sub 2}Fe{sub 17-x}Ga{sub x} powders (x=0,0.5,1,2) obtained at different steps of the HDDR process were analysed by Moessbauer spectrometry. For the homogenised powders, the mean hyperfine field of the Sm{sub 2}Fe{sub 17-x}Ga{sub x} contribution increases with Ga content in agreement with a lattice expansion. The anisotropy change from planar to uniaxial is confirmed in samples with x = 2. In the hydrogenated powders, the value of the mean hyperfine field of Sm{sub 2}Fe{sub 17-x}Ga{sub x}H{sub y} is greater than that of Sm{sub 2}Fe{sub 17-x}Ga{sub x} in the corresponding homogenised powders, in agreement with the presence of hydrogen in the 2:17 structure. It decreases with increasing Ga amount, suggesting that the H content in the Sm{sub 2}Fe{sub 17-x}Ga{sub x}H{sub y} phase decreases with increasing Ga content. In the disproportionated powders, the disproportionation reaction is incomplete for x {>=} 1 as the contributions of both the Sm{sub 2}Fe{sub 17-x}Ga{sub x}H{sub y} and {alpha}-Fe(Ga) phases are observed in the corresponding Moessbauer spectra. This indicates that for x {>=} 1 the hydrogen diffusion is inhibited during hydrogenation. (orig.)

  20. Treatment of coke-oven wastewater with the powdered activated carbon-contact stabilization activated sludge process. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Suidan, M.T.; Deady, M.A.; Gee, C.S.

    1983-11-01

    The objective of the study was to determine optimum parameters for the operation of an innovative process train used in the treatment of coke-over wastewater. The treatment process train consisted of a contact-stabilization activated sludge system with powdered activated carbon (PAC) addition, followed by activated sludge nitrification, followed by denitrification in an anoxic filter. The control and operating parameters evaluated during the study were: (a) the average mixed-liquor PAC concentration maintained in the contact-stabilization system, (b) the solids retention time practiced in the contact-stabilization system, and (c) the hydraulic detention time maintained in the contact aeration tank. Three identical treatement process trains were constructed and employed in this study. The coke-oven wastewater used for this investigation was fed to the treatment units at 30% strength. The first part of the study was devoted to determining the interactions between the mixed liquor PAC concentration and the solids retention time in the contact-stabilization tanks. Results showed that optimum overall system performance is attainable when the highest sludge age (30 day) and highest mixed liquor PAC concentration were practiced. During the second phase of the study, all three systems were operated at a 30 day solids retention time while different detention times of 1, 2/3 and 1/3 day were evaluated in the contact tank. PAC addition rates were maintained at the former levels and, consequently, reduced contact times entailed higher mixed liquor carbon concentrations. Once again, the system receiving the highest PAC addition rate of PAC exhibited the best overall performance. This system exhibited no deterioration in process performance as a result of decreased contact detention time. 72 references, 41 figures, 24 tables.

  1. Development of Powder-in-Tube Processed Iron Pnictide Wires and Tapes

    KAUST Repository

    Ma, Yanwei

    2011-06-01

    The development of PIT fabrication process of iron pnictide superconducting wires and tapes has been reviewed. Silver was found to be the best sheath material, since no reaction layer was observed between the silver sheath and the superconducting core. The grain connectivity of iron pnictide wires and tapes has been markedly improved by employing Ag or Pb as dopants. At present, critical current densities in excess of 3750 A /cm 2 (I c = 37.5 A) at 4.2 K have been achieved in Ag-sheathed SrKFeAs wires prepared with the above techniques, which is the highest value obtained in iron-based wires and tapes so far. Moreover, Ag-sheathed Sm-1111 superconducting tapes were successfully prepared by PIT method at temperatures as low as ̃ 900 °C, instead of commonly used temperatures of ̃ 1200 °C. These results demonstrate the feasibility of producing superconducting pnictide composite wires, even grain boundary properties require much more attention. © 2010 IEEE.

  2. (YSZ) powders

    Indian Academy of Sciences (India)

    Unknown

    109–114. © Indian Academy of Sciences. 109 ... Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085, India .... pensions of 900°C calcined YSZ powders. .... The sintered density data of the compacts (sintered at.

  3. Superconductors by powder metallurgy techniques

    International Nuclear Information System (INIS)

    Pickus, M.R.; Wang, J.L.F.

    1976-05-01

    Fabrication methods for Nb 3 Sn type compounds are described. Information is included on the Bell Telephone process, the General Electric tape process, superconductor stability, the bronze process, powder metallurgy multifilamentary tapes and wires, and current assessment of powder metallurgy superconducting wire

  4. Criterion for selection the optimal physical and chemical properties of cobalt aluminate powder used in investment casting process

    Directory of Open Access Journals (Sweden)

    M. Zielińska

    2009-07-01

    Full Text Available The aim of this work was to determine physical and chemical properties of cobalt aluminate (CoAl2O4 modifiers produced by different companies and the influence of different types of modifiers on the grain size of high temperature creep resisting superalloys: Inconel 713C, René 77 and MAR-M 509.The first stage of the research work took over the investigations of physical and chemical properties of cobalt aluminate manufactured by three different companies: Remet, Mason Color and Permedia Lublin. There were determined the grain size distribution of cobalt aluminate powder, the average diameter and morphology of powder particles, phase composition, as well as sodium and cobalt content, pH value of water suspension and the bulk density. In the next step, the ceramic moulds were made with different kind of cobalt aluminate (Mason Color, Remet, Permedia Lublin and its concentration (0, 5% in the primary slurry. The samples of stepped shape were poured in the ceramic moulds prepared earlier. The average grain size of the γ phase was determined on the stepped samples.It was established that physical and chemical properties of cobalt aluminate modifier are different up to the manufacturer. For example the modifiers manufactured by Permedia; Mason Color and Remet companies have different the average diameter of particles- 68,050d; 49,6 i 36,7μm, and also cobalt content _CoC=32,53%; 39,43% i 34,79%mass, respectively. The grain size of γ matrix of superalloys depends on the kind of used inoculant. The best grain refinement of the matrix of superalloys: Inconel 713C, René 77 and MAR-M 509 was observed in the castings modified with the use of Mason Color modifier. On the grounds of literature data and obtained results it was established that the cobalt content of cobalt aluminate influences the intensity of nucleation process during the crystallization of superalloys: Inconel 713C, René 77 i MAR-M 509.

  5. Lipid oxidation and vitamin D3 degradation in simulated whole milk powder as influenced by processing and storage.

    Science.gov (United States)

    Mahmoodani, Fatemeh; Perera, Conrad O; Abernethy, Grant; Fedrizzi, Bruno; Chen, Hong

    2018-09-30

    Vitamin D3 levels are known to sometimes decline in fortified products, which could be due to its degradation, although the exact mechanism is unknown. In this study, the influence of processing and storage conditions on lipid oxidation and vitamin D3 degradation were studied. Simulated whole milk powders with and without heat treatment were stored for 12 months at two different storage temperatures (20 °C and 40 °C). Stored samples without heat treatment showed higher lipid oxidation products analyzed by PV and TBARS values compared to those with heat treatment. Higher storage temperature also resulted in higher levels of lipid oxidation products. The concentration of vitamin D3 was also analyzed using UHPLC-MS/MS after PTAD derivatization in stored samples. An inverse relationship was observed between lipid oxidation products and vitamin D3 content. Finally, previtamin D3 and vitamin D3 oxidation products were quantified in stored samples using MRM analysis. Copyright © 2018 Elsevier Ltd. All rights reserved.

  6. Maple leaf (Acer sp.) extract mediated green process for the functionalization of ZnO powders with silver nanoparticles.

    Science.gov (United States)

    Vivekanandhan, Singaravelu; Schreiber, Makoto; Mason, Cynthia; Mohanty, Amar Kumar; Misra, Manjusri

    2014-01-01

    The functionalization of ZnO powders with silver nanoparticles (AgNPs) through a novel maple leaf extract mediated biological process was demonstrated. Maple leaf extract was found to be a very effective bioreduction agent for the reduction of silver ions. The reduction rate of Ag(+) into Ag(0) was found to be much faster than other previously reported bioreduction rates and was comparable to the reduction rates obtained through chemical means. The functionalization of ZnO particles with silver nanoparticles through maple leaf extract mediated bioreduction of silver was investigated through UV-visible spectrophotometry, transmission electron microscopy (TEM), and X-ray diffraction analysis. It was found that the ZnO particles were coated with silver nanoparticles 5-20 nm in diameter. The photocatalytic ability of the ZnO particles functionalized with silver nanoparticles was found to be significantly improved compared to the photocatalytic ability of the neat ZnO particles. The silver functionalized ZnO particles reached 90% degradation of the dye an hour before the neat ZnO particles. Copyright © 2013 Elsevier B.V. All rights reserved.

  7. New processing route for ZrSiO{sub 4} by powder injection moulding using an eco-friendly binder system

    Energy Technology Data Exchange (ETDEWEB)

    Abajo, C.; Jimenez-Morales, A.; Torralba, J. M.

    2015-10-01

    New processing route has been developed for zircon based on powder injection moulding (PIM). Raw zircon powders, obtained from mineral sands, have been processed using a new water soluble binder system composed of PEG and CAB. Water solvent debinding stage has been studied in depth. On one hand, influence of some debinding parameters (temperature, debinding rate, additives and the use of climate chamber) has been tested. On the other hand, new binder systems were tested and compared with previous studied ones. The full PIM process has been carried out. Mixing, injection molding, solvent and thermal debinding and finally sintering, have been performed with the optimal binder system composition. Homogeneity along the process has been assessed by thermo-gravimetric analysis and by density measurements. After sintering, dimensional variation, density and fracture surface obtained after flexural strength test, have been analyzed. A competitive flexural strength has been achieved for injected zircon samples. (Author)

  8. Advances in allogenic bone graft processing and usage: preparation and evaluation of chitosan-demineralized cancellous bone powder composite scaffolds as a bone graft substitute

    International Nuclear Information System (INIS)

    Yongyudh Vajaradul

    2008-01-01

    Full text: Demineralized bone matrix (DBM) is currently used by surgeons. It usually exists as a lyophilized powder which is difficult to handle and operated. In this study, we try to improve these disadvantages by combining DBM with a biomaterial. It focuses on a natural biodegradable polymer, chitosan, to act as a temporary matrix for bone growth that easily prepare in any size and shape by using tissue engineering knowledge to get a proper temporary matrix. Thus, the development of chitosan-demineralized bone powder composite scaffold is an alternative way. Polymeric scaffold has been demonstrated to have great potential for tissue engineering because the scaffold or three dimension (3D) construct provides the necessary support for cells to proliferate, extracellular matrix deposition and vascularization of neo-tissue. Moreover, chitosan, a natural cationic polymer which its structural is similar to extracellular matrix glycosaminoblycans, is biodegradable, biocompatible, non-antigenic and biofunctional. It can enhance osteoblast cells proliferation and mineral matrix deposition in culture. The first study was to fabricate and analyze composite scaffold composed of either chitosan-demineralized cancellous bone powders or chitosan-demineralized cancellous cartilage bone powders in a ratio 50:50 and 70:30 w/w (chitosan : bone powders) based on physical properties composing of average pore diameter, mechanical integrity and swelling property. Secondly, scaffolds were evaluated in term of biological properties composing of their ability to support neo osteogenesis, including assessments of cell attachment and viability, cell morphology, and the biosynthesis of extracellular matrix. Results indicated that chitosan-demineralized cancellous bone powder composite scaffolds possessing an interconnecting, porous structure could be easily created through a simple freezing and lyophilization process. (Author)

  9. Downstream processing of a ternary amorphous solid dispersion: The impacts of spray drying and hot melt extrusion on powder flow, compression and dissolution.

    Science.gov (United States)

    Davis, Mark T; Potter, Catherine B; Walker, Gavin M

    2018-06-10

    Downstream processing aspects of a stable form of amorphous itraconazole exhibiting enhanced dissolution properties were studied. Preparation of this ternary amorphous solid dispersion by either spray drying or hot melt extrusion led to significantly different powder processing properties. Particle size and morphology was analysed using scanning electron microscopy. Flow, compression, blending and dissolution were studied using rheometry, compaction simulation and a dissolution kit. The spray dried material exhibited poorer flow and reduced sensitivity to aeration relative to the milled extrudate. Good agreement was observed between differing forms of flow measurement, such as Flow Function, Relative flow function, Flow rate index, Aeration rate, the Hausner ratio and the Carr index. The stability index indicated that both powders were stable with respect to agglomeration, de-agglomeration and attrition. Tablet ability and compressibility studies showed that spray dried material could be compressed into stronger compacts than extruded material. Blending of the powders with low moisture, freely-flowing excipients was shown to influence both flow and compression. Porosity studies revealed that blending could influence the mechanism of densification in extrudate and blended extrudate formulations. Following blending, the powders were compressed into four 500 mg tablets, each containing a 100 mg dose of amorphous itraconazole. Dissolution studies revealed that the spray dried material released drug faster and more completely and that blending excipients could further influence the dissolution rate. Copyright © 2018 Elsevier B.V. All rights reserved.

  10. Effect of milling duration on the evolution of shape memory properties in a powder processed Cu-Al-Ni-Ti alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, Mohit; Gupta, Gaurav K.; Shafeeq, Muhamed M.; Modi, Om P.; Prasad, Braj K. [CSIR - Advanced Materials and Processes Research Institute, Bhopal (India)

    2013-09-15

    The present work describes the effect of milling duration on the properties of a powder metallurgy processed Cu-Al-Ni-Ti shape memory alloy employing mechanical alloying. Powder mixtures milled for different durations were sintered in order to investigate the formation of solid solution and evolution of martensitic structure. The idea was to optimize the duration of milling (mechanical alloying) to obtain chemical homogeneity as well as shape memory properties in the processed material without undergoing extensive post homogenization treatment. The martensitic structure was noted to evolve in the powder mix milled for at least 16 hrs, whereas complete transformation to martensite occurred after milling for 40 hrs. Interestingly, the dissolution of alloying elements (to form the {beta} phase prior to the formation of martensite) was noted to complete partially only during mechanical alloying for 40 hrs and remaining during subsequent sintering for 1 hr. The hot pressed compacts of the powders milled for 40 hrs were chemically homogeneous and consisted of fully martensite phase, which is essential for the realization of shape memory properties. They also revealed almost 100% shape recovery at the applied pre-strain levels of 1 and 2%. (orig.)

  11. Consolidation of powders of the oxide superconductor YBa/sub 2/Cu/sub 3/Ox by high energy-high rate processing

    Energy Technology Data Exchange (ETDEWEB)

    Persad, C.; Lee, S.J.; Peterson, D.R.; Swinnea, J.S.; Schmerling, M.

    1988-01-01

    The consolidation response of powders of the superconducting compound YBa/sub 2/Cu/sub 3/Ox is reported. Copper, silver, tin, and Cu-based metallic glass infiltrates have also been employed in preliminary fabricability studies. The processing approach relies on short-duration (< 1s), high-current-density 10000 A/sq.cm, pulse-resistive heating of powders under applied pressures of 200 MPa to 400 MPa. Powders and fabricated disk compacts were characterized by X-ray diffraction, optical and scanning electron microscopy, and resistivity measurements. X-ray diffraction comparisons of starting powder and consolidated material show retention of the single phase 1-2-3 structure and the development of a preferred orientation. In the consolidated pure YBa/sub 2/Cu/sub 3/0x, Tc onsets of 87K were accompanied by broad transitions. Iodometric analyses indicated oxygen depletion in the as-consolidated disks. Observed oxygen-content profiles across the sample thickness had values 0.11< x <0.35. The variation in the peak processing temperature within the disk was found to correlate with the oxygen content profile.

  12. Microstructure and transport current characterization of YBa2Cu3O7-x thick films prepared by modified solid-liquid melt growth and powder melt process routes

    International Nuclear Information System (INIS)

    Langhorn, J.; McGinn, P.J.

    1999-01-01

    From the characterization of superconducting YBa 2 Cu 3 O 7-x (YBCO) thick films processed by melt texturing on yttria-stabilized zirconia substrates from YBCO precursors it is clear that the properties are highly dependent on the precursor powder. Increased YBCO grain sizes have been induced in thick films processed from by modified solid-liquid melt growth (SLMG) and powder melt (PMP) processes with respect to those processed from pre-reacted YBCO materials. The SLMG and PMP routes utilize precursors consisting of BaCuO 2 -CuO flux material mixed with Y 2 O 3 and Y 2 BaCuO 5 respectively. Cross-sectional analysis of films textured by these routes shows a decreased Y 2 BaCuO 5 size and an increased homogeneity within the matrix with respect to films processed from YBCO powder. Such microstructural improvements lead to an improvement of both the flux pinning and current-carrying characteristics of the processed YBCO films. (author)

  13. Optimization of the Hot Forging Processing Parameters for Powder Metallurgy Fe-Cu-C Connecting Rods Based on Finite Element Simulation

    Science.gov (United States)

    Li, Fengxian; Yi, Jianhong; Eckert, Jürgen

    2017-12-01

    Powder forged connecting rods have the problem of non-uniform density distributions because of their complex geometric shape. The densification behaviors of powder metallurgy (PM) connecting rod preforms during hot forging processes play a significant role in optimizing the connecting rod quality. The deformation behaviors of a connecting rod preform, a Fe-3Cu-0.5C (wt pct) alloy compacted and sintered by the powder metallurgy route (PM Fe-Cu-C), were investigated using the finite element method, while damage and friction behaviors of the material were considered in the complicated forging process. The calculated results agree well with the experimental results. The relationship between the processing parameters of hot forging and the relative density of the connecting rod was revealed. The results showed that the relative density of the hot forged connecting rod at the central shank changed significantly compared with the relative density at the big end and at the small end. Moreover, the relative density of the connecting rod was sensitive to the processing parameters such as the forging velocity and the initial density of the preform. The optimum forging processing parameters were determined and presented by using an orthogonal design method. This work suggests that the processing parameters can be optimized to prepare a connecting rod with uniform density distribution and can help to better meet the requirements of the connecting rod industry.

  14. Development of a process for co-conversion of Pu-U nitrate mixed solutions to mixed oxide powder using microwave heating method

    International Nuclear Information System (INIS)

    Koizumi, Masumichi; Ohtsuka, Katsuyuki; Ohshima, Hirofumi; Isagawa, Hiroto; Akiyama, Hideo; Todokoro, Akio; Naruki, Kaoru

    1983-01-01

    For the complete nuclear fuel cycle, the development of a process for the co-conversion of Pu-U nitrate mixed solutions to mixed oxide powder has been performed along the line of non-proliferation policy of nuclear materials. A new co-conversion process using a microwave heating method has been developed and successfully demonstrated with good results using the test unit with a capacity of 2 kg MOX/d. Through the experiments and engineering test operations, several important data have been obtained concerning the feasibility of the test unit, powder characteristics and homogeneity of the product, and impurity pickups during denitration process. The results of these experimental operations show that the co-conversion process using a microwave heating method has many excellent advantages, such as good powder characteristics of the product, good homogeneity of Pu-U oxide, simplicity of the process, minimum liquid waste, no possibility of changing the Pu/U ratio and stable operability of the plant. Since August 1979, plutonium nitrate solution transported from the Tokai Reprocessing Plant has been converted to mixed oxide powder which has the Pu/U ratio = 1. The products have been processed to the ATR ''FUGEN'' reloading fuel. Based on the successful development of the co-conversion process, the microwave heating direct denitration facility with a 10 kg MOX/d capacity has been constructed adjacent to the reprocessing plant. This facility will come into hot operation by the fall of this year. For future development of the microwave heating method, a continuous direct denitration, a vitrification of high active liquid waste and a solidification of the plutonium-contaminated waste are investigated in Power Reactor and Nuclear Fuel Development Corp. (author)

  15. Strength-Ductility Property Maps of Powder Metallurgy (PM) Ti-6Al-4V Alloy: A Critical Review of Processing-Structure-Property Relationships

    Science.gov (United States)

    Kumar, P.; Chandran, K. S. Ravi

    2017-05-01

    A comprehensive assessment of tensile properties of powder metallurgical (PM) processed Ti-6Al-4V alloy, through the mapping of strength-ductility property domains, is performed in this review. Tensile property data of PM Ti-6Al-4V alloys made from blended element (BE) and pre-alloyed powders including that additive manufactured (AM) from powders, as well as that made using titanium hydride powders, have been mapped in the form of strength-ductility domains. Based on this, porosity and microstructure have been identified as the dominant variables controlling both the strength and the tensile ductility of the final consolidated materials. The major finding is that tensile ductility of the PM titanium is most sensitive to the presence of pores. The significance of extreme-sized pores or defects in inducing large variations in ductility is emphasized. The tensile strength, however, has been found to depend only weakly on the porosity. The effect of microstructure on properties is masked by the variations in porosity and to some extent by the oxygen level. It is shown that any meaningful comparison of the microstructure can only be made under a constant porosity or density level. The beneficial effect of a refined microstructure is also brought out by logically organizing the data in terms of microstructure groups. The advantages of new processes, using titanium hydride powder to produce PM titanium alloys, in simultaneously increasing strength and ductility, are also highlighted. The tensile properties of AM Ti-6Al-4V alloys are also brought to light, in comparison with the other PM and wrought alloys, through the strength-ductility maps.

  16. Influence of process conditions on the physicochemical properties of jussara pulp (Euterpe edulis powder produced by spray drying

    Directory of Open Access Journals (Sweden)

    Audirene Amorim Santana

    2017-11-01

    Full Text Available Abstract The objective of this work was to optimize the spray drying of jussara pulp using mixtures of modified starch (MS with whey protein concentrate (WPC or soy protein isolate (SPI as the carrier agents. Two central composite rotatable designs were used to evaluate the effect of the independent variables of inlet air temperature (140 °C to 200 °C, carrier agent concentration - CAC (0.5 to 2 g carrier agent/g jussara pulp solids and the proportions of MS:WPC or MS:SPI (5 to 30 g WPC or SPI/100 g carrier agent on the following responses for powders formulated with MS:WPC and MS:SPI, respectively: moisture content (0.3% to 1.4% and 0.6% to 1.2%, solubility (78.0% to 92.9% and 78.9% to 83.8%, retention of total anthocyanins (49.2% to 82.9% and 34.1% to 96.9%, encapsulation efficiency (98.5% to 99.7% and 98.5% to 99.5%, hue angle (9.1 to 44.0 and 3.7 to 42.6, chroma (10.0 to 15.3 and 9.2 to 14.3 and process yield (33.2% to 55.5% and 49.9% to 78.5%. The inlet air temperature 170 °C, CAC of 1.25 and 2 g/g jussara pulp solids and proportion of MS:WPC or MS:SPI of 17.5 and 30 g/100 g were recommended as the selected conditions.

  17. Laser shock processing on microstructure and hardness of polycrystalline cubic boron nitride tools with and without nanodiamond powders

    International Nuclear Information System (INIS)

    Melookaran, Roslyn; Melaibari, Ammar; Deng, Cheng; Molian, Pal

    2012-01-01

    Highlights: ► Laser shock waves hardened polycrystalline cubic boron nitride tools by up to 15%. ► Laser shock waves can build layer-by-layer of nanodiamond to form micro-diamond tools. ► Multiple laser shocks induce significant phase transitions in cBN and nanodiamond. -- Abstract: High amplitude, short duration shock waves created by a 1064 nm, 10 ns Q-switched Nd:YAG laser were used to increase the hardness as well as build successive layers of nanodiamond on sintered polycrystalline cubic boron nitride (PcBN) tools. Multiple scans of laser shocking were applied. Scanning electron microscopy, Raman spectroscopy, Tukon microhardness tester, and optical surface profilometer were used to evaluate the microstructure, phase change, Vicker’s microhardness and surface roughness. Results indicated that laser shock processing of plain PcBN changed the binder concentration, caused phase transition from cubic to hexagonal form, increased the hardness, and almost unaffected surface roughness. Laser shock wave sintering of nanodiamond powders on PcBN resulted in deagglomeration and layer-by-layer build-up of nanoparticles for a thickness of 30 μm inferring that a novel solid freeform technique designated as “shock wave induced freeform technique (SWIFT)” is being discovered for making micro-tools. Depending on the number of multiple laser shocks, the hardness of nanodiamond compact was lower or higher than that of PcBN. It is hypothesized that nanodiamond particles could serve as crack deflectors, increasing the fracture toughness of PcBN.

  18. Crystallization kinetics and growth mechanism of 8 mol% yttria-stabilized zirconia (8YSZ) nano-powders prepared by a sol-gel process

    Energy Technology Data Exchange (ETDEWEB)

    Kuo, C.-W. [Department of Resources Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China); Lee, Y.-H. [Department of Materials Science and Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China); Hung, I-M. [Department of Chemical Engineering and Materials Science, Yuan Ze University, 135 Far-East Road, Chung-Li, Taoyuan, Taiwan (China); Wang, M.-C. [Faculty of Fragrance and Cosmetics, Kaohsiung Medical University, 100 Shi-Chuan 1st Road, Kaohsiung 807, Taiwan (China); Wen, S.-B. [Department of Resources Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China); Fung, K.-Z. [Department of Materials Science and Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China); Shih, C.-J. [Faculty of Fragrance and Cosmetics, Kaohsiung Medical University, 100 Shi-Chuan 1st Road, Kaohsiung 807, Taiwan (China)], E-mail: cjshih@kmu.edu.tw

    2008-04-03

    Eight mol% yttria-stabilized zirconia (8YSZ) gel powders were synthesized at 348 K for 2 h using ZrOCl{sub 2}.8H{sub 2}O and Y(NO{sub 3}){sub 3}.6H{sub 2}O as starting materials in an ethanol-water solution by a sol-gel process. The crystallization kinetics and growth mechanism of the 8YSZ gel powders have been investigated using differential thermal analysis (DTA), X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and selected area electron diffraction (SAED). The XRD results and SAED pattern show that the 8YSZ gel powders calcined at 773 K for 2 h is a cubic ZrO{sub 2}. The activation energy for the crystallization of the cubic ZrO{sub 2} formation in the 8YSZ gel powders is determined as 231.76 kJ/mol by a non-isothermal DTA method. Both growth morphology parameter (n) and crystallization mechanism index (m) are close to 3.0, indicating that the bulk nucleation is dominant in the cubic ZrO{sub 2} formation. The TEM examination shows that the cubic ZrO{sub 2} has a spherical-like morphology with a size ranging from 10 to 20 nm.

  19. Crystallization kinetics and growth mechanism of 8 mol% yttria-stabilized zirconia (8YSZ) nano-powders prepared by a sol-gel process

    International Nuclear Information System (INIS)

    Kuo, C.-W.; Lee, Y.-H.; Hung, I-M.; Wang, M.-C.; Wen, S.-B.; Fung, K.-Z.; Shih, C.-J.

    2008-01-01

    Eight mol% yttria-stabilized zirconia (8YSZ) gel powders were synthesized at 348 K for 2 h using ZrOCl 2 .8H 2 O and Y(NO 3 ) 3 .6H 2 O as starting materials in an ethanol-water solution by a sol-gel process. The crystallization kinetics and growth mechanism of the 8YSZ gel powders have been investigated using differential thermal analysis (DTA), X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and selected area electron diffraction (SAED). The XRD results and SAED pattern show that the 8YSZ gel powders calcined at 773 K for 2 h is a cubic ZrO 2 . The activation energy for the crystallization of the cubic ZrO 2 formation in the 8YSZ gel powders is determined as 231.76 kJ/mol by a non-isothermal DTA method. Both growth morphology parameter (n) and crystallization mechanism index (m) are close to 3.0, indicating that the bulk nucleation is dominant in the cubic ZrO 2 formation. The TEM examination shows that the cubic ZrO 2 has a spherical-like morphology with a size ranging from 10 to 20 nm

  20. Effect of vanadium carbide on dry sliding wear behavior of powder metallurgy AISI M2 high speed steel processed by concentrated solar energy

    Energy Technology Data Exchange (ETDEWEB)

    García, C. [Materials Engineering. E.I.I., Universidad de Valladolid. C/Paseo del cauce 59, 47011 Valladolid (Spain); Romero, A. [E.T.S. Ingenieros Industriales. Instituto de Investigaciones Energéticas y Aplicaciones Industriales (INEI). Universidad de Castilla-La Mancha, Edificio Politécnico, Avda. Camilo José Cela s/n, 13071 Ciudad Real (Spain); Herranz, G., E-mail: gemma.herranz@uclm.es [E.T.S. Ingenieros Industriales. Instituto de Investigaciones Energéticas y Aplicaciones Industriales (INEI). Universidad de Castilla-La Mancha, Edificio Politécnico, Avda. Camilo José Cela s/n, 13071 Ciudad Real (Spain); Blanco, Y.; Martin, F. [Materials Engineering. E.I.I., Universidad de Valladolid. C/Paseo del cauce 59, 47011 Valladolid (Spain)

    2016-11-15

    Mixtures of AISI M2 high speed steel and vanadium carbide (3, 6 or 10 wt.%) were prepared by powder metallurgy and sintered by concentrated solar energy (CSE). Two different powerful solar furnaces were employed to sinter the parts and the results were compared with those obtained by conventional powder metallurgy using a tubular electric furnace. CSE allowed significant reduction of processing times and high heating rates. The wear resistance of compacts was studied by using rotating pin-on-disk and linearly reciprocating ball-on-flat methods. Wear mechanisms were investigated by means of scanning electron microscopy (SEM) observations and chemical inspections of the microstructures of the samples. Better wear properties than those obtained by conventional powder metallurgy were achieved. The refinement of the microstructure and the formation of carbonitrides were the reasons for this. - Highlights: •Powder metallurgy of mixtures of M2 high speed steel and VC are studied. •Some sintering is done by concentrated solar energy. •Rotating pin-on-disk and linearly reciprocating ball-on-flat methods are used. •The tribological properties and wear mechanisms, under dry sliding, are studied.

  1. Effect of process control agent on the porous structure and mechanical properties of a biomedical Ti-Sn-Nb alloy produced by powder metallurgy.

    Science.gov (United States)

    Nouri, A; Hodgson, P D; Wen, C E

    2010-04-01

    The influence of different amounts and types of process control agent (PCA), i.e., stearic acid and ethylene bis-stearamide, on the porous structure and mechanical properties of a biomedical Ti-16Sn-4Nb (wt.%) alloy was investigated. Alloy synthesis was performed on elemental metal powders using high-energy ball milling for 5h. Results indicated that varying the PCA content during ball milling led to a drastic change in morphology and particle-size distribution of the ball-milled powders. Porous titanium alloy samples sintered from the powders ball milled with the addition of various amounts of PCA also revealed different pore morphology and porosity. The Vickers hardness of the sintered titanium alloy samples exhibited a considerable increase with increasing PCA content. Moreover, the addition of larger amounts of PCA in the powder mixture resulted in a significant increase in the elastic modulus and peak stress for the sintered porous titanium alloy samples under compression. It should also be mentioned that the addition of PCA introduced contamination (mainly carbon and oxygen) into the sintered porous product. Crown Copyright 2009. Published by Elsevier Ltd. All rights reserved.

  2. Shape memory characteristics and mechanical properties of powder metallurgy processed Ti50Ni40Cu10 alloy.

    Science.gov (United States)

    Kim, Yeon-Wook

    2014-10-01

    Ti-Ni-Cu alloy powders were prepared by gas atomization and porous bulk specimens were fabricated by spark plasma sintering (SPS). The microstructure of as-solidified powders exhibited a cellular structure and they contained a high density of nano-sized porosities which were located in the intercellular regions. XRD analysis showed that one-step martensitic transformation of B2-B19 occurred in all alloy powders and SPS specimens. When the martensitic transformation start temperature (M(s)) and austenite transformation finish temperature (A(f)) were determined in order to analyze the dependence of powder size on transformation temperatures, the M(s) increased slightly from -17.5 degrees C to - 14.6 degrees C as increasing the powder size ranging from between 25 and 50 μm to ranging between 100 and 150 μm. However, the M(s) and A(f) of the as-atomized powders is much smaller than those of SPS specimens and the M(s) of porous specimen was about 10.9 degrees C. Loading-unloading compressive tests were carried out to investigate the mechanical properties of porous Ti-Ni-Cu specimen. The specimen was compressed to the strain of 6% at a temperature higher than A,. After unloading, the residual strain was 2.1%. After the compressed specimen was heated to 60 degrees C and held for 30 minutes and then cooled to room temperature, the changes in the length of the specimens were measured. Then it was found that the recovered strain ascribed to shape memory effect was 1.5%.

  3. Powder diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Hart, M.

    1995-12-31

    the importance of x-ray powder diffraction as an analytical tool for phase identification of materials was first pointed out by Debye and Scherrer in Germany and, quite independently, by Hull in the US. Three distinct periods of evolution lead to ubiquitous application in many fields of science and technology. In the first period, until the mid-1940`s, applications were and developed covering broad categories of materials including inorganic materials, minerals, ceramics, metals, alloys, organic materials and polymers. During this formative period, the concept of quantitative phase analysis was demonstrated. In the second period there followed the blossoming of technology and commercial instruments became widely used. The history is well summarized by Parrish and by Langford and Loueer. By 1980 there were probably 10,000 powder diffractometers in routine use, making it the most widely used of all x-ray crystallographic instruments. In the third, present, period data bases became firmly established and sophisticated pattern fitting and recognition software made many aspects of powder diffraction analysis routine. High resolution, tunable powder diffractometers were developed at sources of synchrotron radiation. The tunability of the spectrum made it possible to exploit all the subtleties of x-ray spectroscopy in diffraction experiments.

  4. Powder diffraction

    International Nuclear Information System (INIS)

    Hart, M.

    1995-01-01

    The importance of x-ray powder diffraction as an analytical tool for phase identification of materials was first pointed out by Debye and Scherrer in Germany and, quite independently, by Hull in the US. Three distinct periods of evolution lead to ubiquitous application in many fields of science and technology. In the first period, until the mid-1940's, applications were and developed covering broad categories of materials including inorganic materials, minerals, ceramics, metals, alloys, organic materials and polymers. During this formative period, the concept of quantitative phase analysis was demonstrated. In the second period there followed the blossoming of technology and commercial instruments became widely used. The history is well summarized by Parrish and by Langford and Loueer. By 1980 there were probably 10,000 powder diffractometers in routine use, making it the most widely used of all x-ray crystallographic instruments. In the third, present, period data bases became firmly established and sophisticated pattern fitting and recognition software made many aspects of powder diffraction analysis routine. High resolution, tunable powder diffractometers were developed at sources of synchrotron radiation. The tunability of the spectrum made it possible to exploit all the subtleties of x-ray spectroscopy in diffraction experiments

  5. Powder diffractometry

    International Nuclear Information System (INIS)

    Doucet, J.

    1983-01-01

    The new possibilities openned by the synchrotron radiation in the powder diffractometry techniques are presented. This technique is described in a general manner and some aspects which can be developed with the use of the synchrotron radiation are analyzed. (L.C.) [pt

  6. Predictive modeling, simulation, and optimization of laser processing techniques: UV nanosecond-pulsed laser micromachining of polymers and selective laser melting of powder metals

    Science.gov (United States)

    Criales Escobar, Luis Ernesto

    One of the most frequently evolving areas of research is the utilization of lasers for micro-manufacturing and additive manufacturing purposes. The use of laser beam as a tool for manufacturing arises from the need for flexible and rapid manufacturing at a low-to-mid cost. Laser micro-machining provides an advantage over mechanical micro-machining due to the faster production times of large batch sizes and the high costs associated with specific tools. Laser based additive manufacturing enables processing of powder metals for direct and rapid fabrication of products. Therefore, laser processing can be viewed as a fast, flexible, and cost-effective approach compared to traditional manufacturing processes. Two types of laser processing techniques are studied: laser ablation of polymers for micro-channel fabrication and selective laser melting of metal powders. Initially, a feasibility study for laser-based micro-channel fabrication of poly(dimethylsiloxane) (PDMS) via experimentation is presented. In particular, the effectiveness of utilizing a nanosecond-pulsed laser as the energy source for laser ablation is studied. The results are analyzed statistically and a relationship between process parameters and micro-channel dimensions is established. Additionally, a process model is introduced for predicting channel depth. Model outputs are compared and analyzed to experimental results. The second part of this research focuses on a physics-based FEM approach for predicting the temperature profile and melt pool geometry in selective laser melting (SLM) of metal powders. Temperature profiles are calculated for a moving laser heat source to understand the temperature rise due to heating during SLM. Based on the predicted temperature distributions, melt pool geometry, i.e. the locations at which melting of the powder material occurs, is determined. Simulation results are compared against data obtained from experimental Inconel 625 test coupons fabricated at the National

  7. Real time monitoring of powder blend bulk density for coupled feed-forward/feed-back control of a continuous direct compaction tablet manufacturing process.

    Science.gov (United States)

    Singh, Ravendra; Román-Ospino, Andrés D; Romañach, Rodolfo J; Ierapetritou, Marianthi; Ramachandran, Rohit

    2015-11-10

    The pharmaceutical industry is strictly regulated, where precise and accurate control of the end product quality is necessary to ensure the effectiveness of the drug products. For such control, the process and raw materials variability ideally need to be fed-forward in real time into an automatic control system so that a proactive action can be taken before it can affect the end product quality. Variations in raw material properties (e.g., particle size), feeder hopper level, amount of lubrication, milling and blending action, applied shear in different processing stages can affect the blend density significantly and thereby tablet weight, hardness and dissolution. Therefore, real time monitoring of powder bulk density variability and its incorporation into the automatic control system so that its effect can be mitigated proactively and efficiently is highly desired. However, real time monitoring of powder bulk density is still a challenging task because of different level of complexities. In this work, powder bulk density which has a significant effect on the critical quality attributes (CQA's) has been monitored in real time in a pilot-plant facility, using a NIR sensor. The sensitivity of the powder bulk density on critical process parameters (CPP's) and CQA's has been analyzed and thereby feed-forward controller has been designed. The measured signal can be used for feed-forward control so that the corrective actions on the density variations can be taken before they can influence the product quality. The coupled feed-forward/feed-back control system demonstrates improved control performance and improvements in the final product quality in the presence of process and raw material variations. Copyright © 2015 Elsevier B.V. All rights reserved.

  8. Powder of a copper oxide superconductor precursor, fabrication process and use for the preparation of superconducting oxide

    International Nuclear Information System (INIS)

    Dehaudt, P.

    1990-01-01

    The precursor powder comprises at least a copper compound (hydroxide, oxide and hydroxynitrates), at least a rare earth and/or yttrium compound (nitrates, hydroxides and hydroxynitrates) or bismuth oxide and at least an alkaline earth nitrate. It can be prepared by atomization drying of a suspension a copper precipitate or coprecipitate and other elements of the superconducting oxide in solution [fr

  9. Floating matrix tablets based on low density foam powder: effects of formulation and processing parameters on drug release.

    Science.gov (United States)

    Streubel, A; Siepmann, J; Bodmeier, R

    2003-01-01

    The aim of this study was to develop and physicochemically characterize single unit, floating controlled drug delivery systems consisting of (i). polypropylene foam powder, (ii). matrix-forming polymer(s), (iii). drug, and (iv). filler (optional). The highly porous foam powder provided low density and, thus, excellent in vitro floating behavior of the tablets. All foam powder-containing tablets remained floating for at least 8 h in 0.1 N HCl at 37 degrees C. Different types of matrix-forming polymers were studied: hydroxypropyl methylcellulose (HPMC), polyacrylates, sodium alginate, corn starch, carrageenan, gum guar and gum arabic. The tablets eroded upon contact with the release medium, and the relative importance of drug diffusion, polymer swelling and tablet erosion for the resulting release patterns varied significantly with the type of matrix former. The release rate could effectively be modified by varying the "matrix-forming polymer/foam powder" ratio, the initial drug loading, the tablet geometry (radius and height), the type of matrix-forming polymer, the use of polymer blends and the addition of water-soluble or water-insoluble fillers (such as lactose or microcrystalline cellulose). The floating behavior of the low density drug delivery systems could successfully be combined with accurate control of the drug release patterns.

  10. A cost-effective process to prepare VO2 (M) powder and films with superior thermochromic properties

    International Nuclear Information System (INIS)

    Xiao, Xiudi; Zhang, Hua; Chai, Guanqi; Sun, Yaoming; Yang, Tao; Cheng, Haoliang; Chen, Lihua; Miao, Lei; Xu, Gang

    2014-01-01

    Graphical abstract: Combining codeposition and short time post annealing, VO 2 (M) with high quality and excellent phase transition performance is obtained. After mixing the VO 2 powder with acrylic resin, the composite films deposited on glass show superior visible transmission and solar modulation, which can be used as an excellent candidate of low cost smart window in energy saving field. - Highlights: • The VO 2 powder obtained by short time thermolysis method is high purity and crystallinity with superior phase transition performance. • The maximum decreasing efficiency of phase transition temperature is about −30 K/at% with w = 0.4 at%. • After mixing VO 2 powder with acrylic resin, the maximal visible transmission of the composite films is 48% and the transmission modulation at 2000 nm is 37.3% with phase transition temperature of 66.2 °C. • Though the phase transition performance is weakened by tungsten doping, the film prepared by 1.3 at% tungsten doped VO 2 still show superior transmission modulation about 26.4%, which means that it is a potential candidate as smart windows. - Abstract: VO 2 powder with superior phase transition performance was prepared by convenient thermolysis method. The results illustrated that VO 2 powder show high purity and crystallinity. VO 2 particles are transformed from cluster to quasi-sphere with the increase of annealing temperature. The DSC analysis proves that VO 2 show superior phase transition performance around 68 °C. The phase transition temperature can be reduced to 33.5 °C by 1.8 at% tungsten doping. The maximum decreasing efficiency of phase transition temperature is about −30 K/at% with w = 0.4 at%. After mixing VO 2 powder with acrylic resin, the maximal visible transmission of the composite thin films on glass is 48% and the transmission modulation at 2000 nm is 37.3% with phase transition temperature of 66.2 °C. Though the phase transition performance is weakened by tungsten doping, the film

  11. Effect Of The Desorption-Recombination Temperature On The Microstructure And Magnetic Properties Of HDDR Processed Nd-Fe-B Powders

    Directory of Open Access Journals (Sweden)

    Lee J.-G.

    2015-06-01

    Full Text Available The effect of the desorption-recombination temperature on the microstructure and magnetic properties of hydrogenation-disproportionation-desorption-recombination (HDDR processed Nd-Fe-B powders was studied. The NdxB6.4Ga0.3Nb0.2Febal (x=12.5-13.5, at.% casting alloys were pulverized after homogenizing annealing, and then subjected to HDDR treatment. During the HDDR process, desorption-recombination (DR reaction was induced at two different temperature, 810°C and 820°C. The higher Nd content resulted in enhanced coercivity of the HDDR powder, and which was attributed to the thicker and more uniform Nd-rich phase along grain boundaries. But this uniform Nd-rich phase induced faster grain growth. The remanence of the powder DR-treated at 820°C is higher than that DR-treated at 810°C. In addition, it was also confirmed that higher DR temperature is much more effective to improve squareness.

  12. Rapid formation of the 110 K phase in Bi-Pb-Sr-Ca-Cu-O through freeze-drying powder processing

    International Nuclear Information System (INIS)

    Song, K.H.; Liu, H.K.; Dou, S.X.; Sorrell, C.C.

    1990-01-01

    This paper reports three techniques for processing Bi-Pb-Sr-Ca-Cu-O (BPSCCO) powders investigated: dry-mixing, sol-gel formation, and freeze-drying. It was found that sintering for 120 h at 850 degrees C is required to form nearly single-phase (Bi,Pb) 2 Sr 2 Ca 2 Cu 3 O 10-y by dry-mixing, whereas sintering for 30 h at 840 degrees C was sufficient to form the 110 K (2223) phase when freeze-drying was used. The sol-gel route was found to be intermediate in efficiency between these two techniques. Freeze-drying provided highly reactive, intimately mixed, and carbon-free precursors. The presence of carbonates in the uncalcined powders was the major cause of phase segregation and sluggishness of the 110 K phase formation

  13. Data on processing of Ti-25Nb-25Zr β-titanium alloys via powder metallurgy route: Methodology, microstructure and mechanical properties.

    Science.gov (United States)

    Ueda, D; Dirras, G; Hocini, A; Tingaud, D; Ameyama, K; Langlois, P; Vrel, D; Trzaska, Z

    2018-04-01

    The data presented in this article are related to the research article entitled "Cyclic Shear behavior of conventional and harmonic structure-designed Ti-25Nb-25Zr β-titanium alloy: Back-stress hardening and twinning inhibition" (Dirras et al., 2017) [1]. The datasheet describes the methods used to fabricate two β-titanium alloys having conventional microstructure and so-called harmonic structure (HS) design via a powder metallurgy route, namely the spark plasma sintering (SPS) route. The data show the as-processed unconsolidated powder microstructures as well as the post-SPS ones. The data illustrate the mechanical response under cyclic shear loading of consolidated alloy specimens. The data show how electron back scattering diffraction(EBSD) method is used to clearly identify induced deformation features in the case of the conventional alloy.

  14. Donor doping process and white light generation in CaMoO4 powders with multivalence Pr codoping

    International Nuclear Information System (INIS)

    Zhu Fang; Xiao Zhisong; Zhang Feng; Yan Lu; Huang Anping

    2011-01-01

    Both trivalent praseodymium (Pr 3+ ) and quadrivalent praseodymium (Pr 4+ ) were doped in molybdate powders. Visible emission from matrix was enhanced by multivalent Pr codoping. It was proposed that Pr 3+ ions was donor and supplied quasi-free electron when Pr 3+ took place the Pr 4+ sites. The result showed that multivalence codoping would be an effective way to enhance emission of CaMoO 4 . White light can be generated from Ca 0.98 Pr 0.02 MoO 4 powder via combination of broadband emissions originated from CaMoO 4 matrix and radiative transition of Pr 3+ . It showed warm white light with T c of 3450 K that implies promising application in white light emitting diodes (LEDs).

  15. Low Temperature Powder Coating

    Science.gov (United States)

    2011-02-09

    of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) • Legacy primers contain hexavalent chrome • Conventional powder coatings...coatings both in laboratory and field service evaluations • LTCPC allows environmental cost reductions through VOC/HAP elimination and hexavalent ... chrome reduction. • The LTCPC process greatly shortens the coating operation (LTCPC cures much more rapidly then conventional wet coatings) resulting in

  16. Thermal stability and creep behaviour of MgNiYCe-rich mischmetal alloys processed by a powder metallurgy route

    Czech Academy of Sciences Publication Activity Database

    Peréz, P.; Milička, Karel; Badia, J. M.; Garcés, G.; Antoranz, J. M.; Gonzáles, S.; Dobeš, Ferdinand; Adeva, P.

    289-292, - (2009), s. 127-136 ISSN 1012-0386. [DIMAT 2008, International Conference on Diffusion in Materials /7./. Lanzarote, Canary Islands, 28.10.2008-31.10.2008] Grant - others:Ministerio de Ciencia y Tecnologia (ES) MAT2006-11731-C02 Institutional research plan: CEZ:AV0Z20410507 Keywords : magnesium alloys * powder metallurgy * microstructure * thermal stability * creep Subject RIV: JG - Metallurgy

  17. Removal of fluoride from drinking water using modified ultrafine tea powder processed using a ball-mill

    Energy Technology Data Exchange (ETDEWEB)

    Cai, Huimei; Xu, Lingyun; Chen, Guijie; Peng, Chuanyi [School of Tea & Food Science and Technology, Anhui Agricultural University/State Key Laboratory of Tea Plant Biology and Utilization, Anhui Agricultural University, Hefei 230036, Anhui (China); Ke, Fei [School of Tea & Food Science and Technology, Anhui Agricultural University/State Key Laboratory of Tea Plant Biology and Utilization, Anhui Agricultural University, Hefei 230036, Anhui (China); School of Science, Anhui Agricultural University, Hefei 230036 (China); Liu, Zhengquan; Li, Daxiang; Zhang, Zhengzhu [School of Tea & Food Science and Technology, Anhui Agricultural University/State Key Laboratory of Tea Plant Biology and Utilization, Anhui Agricultural University, Hefei 230036, Anhui (China); Wan, Xiaochun, E-mail: xcwan@ahau.edu.cn [School of Tea & Food Science and Technology, Anhui Agricultural University/State Key Laboratory of Tea Plant Biology and Utilization, Anhui Agricultural University, Hefei 230036, Anhui (China)

    2016-07-01

    Highlights: • Ultrafine tea powder (UTP) was prepared by ball-milling. • A novel and high efficient biosorbent from ultrafine tea powder (UTP) for the removal of fluoride from drinking water was prepared. • Loaded ultrafine tea powder adsorbed more fluoride adsorption than loaded tea waste. • UTP-Zr performed well over a considerably wide pH range, from 3.0 to 10.0. • UTP-Zr retains Zr metal ion during defluoridation, limiting secondary pollution. - Abstract: A low-cost and highly efficient biosorbent was prepared by loading zirconium(IV) onto ball-milled, ultrafine tea powder (UTP-Zr) for removal of fluoride from drinking water. To evaluate the fluoride adsorption capacity of UTP-Zr over a wide range of conditions, the biosorbent dosage, contact time, initial pH, initial fluoride concentration and presence of other ions were varied. UTP-Zr performed well over the considerably wide pH range of 3–10. The residual concentration of Zr in the treated water was below the limit of detection (0.01 mg/L). Fluoride adsorption by the UTP-Zr biosorbent followed the Langmuir model, with a maximum adsorption capacity of 12.43 mgF/g at room temperature. The fluoride adsorption kinetics fit the pseudo-second-order kinetic model. The synthesized biosorbent was characterized by BET, SEM, EDS, XRD and XPS to reveal how UTP-Zr interacts with fluoride. Results from this study demonstrated that UTP-based biosorbents will be useful and safe for the removal of fluoride from drinking water.

  18. Effect of freeze-dried leek powder (FDLP) and nitrite level on processing and quality characteristics of fermented sausages.

    Science.gov (United States)

    Tsoukalas, D S; Katsanidis, E; Marantidou, S; Bloukas, J G

    2011-02-01

    Fermented sausages were produced with 0.84% and 1.68% freeze-dried leek powder (FDLP), providing 75 and 150 mg/kg NaNO(3), respectively, and three levels of added nitrite (0, 75, and 150 mg/kg NaNO(2). A control treatment was also produced with 150 mg/kg NaNO(2). Sausages with FDLP were darker and yellower (pnitrite. Copyright © 2010 Elsevier Ltd. All rights reserved.

  19. Removal of fluoride from drinking water using modified ultrafine tea powder processed using a ball-mill

    International Nuclear Information System (INIS)

    Cai, Huimei; Xu, Lingyun; Chen, Guijie; Peng, Chuanyi; Ke, Fei; Liu, Zhengquan; Li, Daxiang; Zhang, Zhengzhu; Wan, Xiaochun

    2016-01-01

    Highlights: • Ultrafine tea powder (UTP) was prepared by ball-milling. • A novel and high efficient biosorbent from ultrafine tea powder (UTP) for the removal of fluoride from drinking water was prepared. • Loaded ultrafine tea powder adsorbed more fluoride adsorption than loaded tea waste. • UTP-Zr performed well over a considerably wide pH range, from 3.0 to 10.0. • UTP-Zr retains Zr metal ion during defluoridation, limiting secondary pollution. - Abstract: A low-cost and highly efficient biosorbent was prepared by loading zirconium(IV) onto ball-milled, ultrafine tea powder (UTP-Zr) for removal of fluoride from drinking water. To evaluate the fluoride adsorption capacity of UTP-Zr over a wide range of conditions, the biosorbent dosage, contact time, initial pH, initial fluoride concentration and presence of other ions were varied. UTP-Zr performed well over the considerably wide pH range of 3–10. The residual concentration of Zr in the treated water was below the limit of detection (0.01 mg/L). Fluoride adsorption by the UTP-Zr biosorbent followed the Langmuir model, with a maximum adsorption capacity of 12.43 mgF/g at room temperature. The fluoride adsorption kinetics fit the pseudo-second-order kinetic model. The synthesized biosorbent was characterized by BET, SEM, EDS, XRD and XPS to reveal how UTP-Zr interacts with fluoride. Results from this study demonstrated that UTP-based biosorbents will be useful and safe for the removal of fluoride from drinking water.

  20. Effect on Al:MO{sub 2}/In{sub 0.53}Ga{sub 0.47}As interface (M = Hf, Zr) of trimethyl-aluminum pre-treatment during atomic layer deposition

    Energy Technology Data Exchange (ETDEWEB)

    Lamperti, A., E-mail: alessio.lamperti@mdm.imm.cnr.it [Laboratorio MDM, IMM-CNR, via C. Olivetti 2, 20864 Agrate Brianza, MB (Italy); Molle, A.; Cianci, E.; Wiemer, C.; Spiga, S. [Laboratorio MDM, IMM-CNR, via C. Olivetti 2, 20864 Agrate Brianza, MB (Italy); Fanciulli, M. [Laboratorio MDM, IMM-CNR, via C. Olivetti 2, 20864 Agrate Brianza, MB (Italy); Dipartimento di Scienza dei Materiali, Università di Milano-Bicocca, Milano (Italy)

    2014-07-31

    For the fabrication of n-type metal–oxide–semiconductor field-effect transistor based on high mobility III–V compound semiconductors as channel materials, a major requirement is the integration of high quality gate oxides on top of the III–V substrates. A detailed knowledge of the interface between the oxide layer and the substrate is mandatory to assess the relevance of interdiffusion and related defects, which are detrimental. Here we grow high dielectric constant (k) Al:MO{sub 2} (M = Hf, Zr) gate materials on In{sub 0.53}Ga{sub 0.47}As substrates by atomic layer deposition, after an Al{sub 2}O{sub 3} pre-treatment based on trimethylaluminum is performed to properly passivate the substrate surface. Time of flight secondary ion mass spectrometry depth profiles reveal not only the film integrity and the chemical composition of the high-k oxide but also well elucidate the effect of the Al{sub 2}O{sub 3} pre-treatment on Al:MO{sub 2}/In{sub 0.53}Ga{sub 0.47}As interface. Even though the chemical profile is well defined in both cases, a broader interface is detected for Al:ZrO{sub 2}. X-ray photoemission spectroscopy evidenced the presence of As{sup 3+} states in Al:ZrO{sub 2} only. Accordingly, preliminary capacitance–voltage measurements point out to a better field effect modulation in the capacitor incorporating Al:HfO{sub 2}. Based on the above considerations Al:HfO{sub 2} looks as a preferred candidate with respect to Al:ZrO{sub 2} for the integration on top of In{sub 0.53}Ga{sub 0.47}As substrates. - Highlights: • Al:MO{sub 2} (M = Hf, Zr) thin films are grown on In{sub 0.53}Ga{sub 0.47}As substrates. • Trimethylaluminum (TMA) pre-treatment properly passivates the substrate surface. • ToF-SIMS depth profiles reveal the chemical composition of the high-k films. • Depth profiles well elucidate the effect of TMA on Al:MO{sub 2}/In{sub 0.53}Ga{sub 0.47}As substrates. • XPS evidences the presence of As{sup 3+} state in Al:ZrO{sub 2}/In{sub 0

  1. Processing of W-Cu functionally graded materials (FGM) through the powder metallurgy route: application as plasma facing components for ITER-like thermonuclear fusion reactor

    International Nuclear Information System (INIS)

    Raharijaona, J.J.

    2009-11-01

    The aim of this study was to study and optimize the sintering of W-Cu graded composition materials, for first wall of ITER-like thermonuclear reactor application. The graded composition in the material generates graded functional properties (Functionally Graded Materials - FGM). Rough thermomechanical calculations have shown the interest of W-Cu FGM to improve the lifetime of Plasma Facing Components (PFC). To process W-Cu FGM, powder metallurgy route was analyzed and optimized from W-CuO powder mixtures. The influence of oxide reduction on the sintering of powder mixtures was highlighted. An optimal heating treatment under He/H 2 atmosphere was determined. The sintering mechanisms were deduced from the analysis of the effect of the Cu-content. Sintering of W-Cu materials with a graded composition and grain size has revealed two liquid migration steps: i) capillary migration, after the Cu-melting and, ii) expulsion of liquid, at the end of sintering, from the dense part to the porous part, due to the continuation of W-skeleton sintering. These two steps were confirmed by a model based on capillary pressure calculation. In addition, thermal conductivity measurements were conducted on sintered parts and showed values which gradually increase with the Cu-content. Hardness tests on a polished cross-section in the bulk are consistent with the composition profiles obtained and the differential grain size. (author)

  2. Structural development and kinetic analysis of PbTiO3 powders processed at low-temperature via new sol-gel approach

    Science.gov (United States)

    Bel-Hadj-Tahar, Radhouane; Abboud, Mohamed

    2018-04-01

    The synthesis of crystalline lead titanate powder by a generic low-temperature sol-gel approach is developed. Acetoin was added as ligand, instead of the commonly used alkanolamines, to ensure total dissolution of the precursor compounds. The feasibility of the acetoin-Ti isopropoxide complex as a new precursor of PbTiO3 perovskite particles via sol-gel method has been demonstrated. No excess lead has been introduced. Nanometric PbTiO3 crystallites have been formed at 400 °C under atmospheric pressure from titanium isopropoxide and lead acetate in alcoholic solution by remarkably low activation energy of crystallization process of 90 kJ mol-1. The powders show tetragonal lattice and dendritic morphology. In addition to the effect of heat-treatment temperature, time, and atmosphere, the sol chemistry particularly influenced the phase composition, particle size, and particle morphology. The use of different ligands significantly modified powder morphology. The extent of the crystallization was quantitatively evaluated by differential thermal analysis and analyzed by Johnson-Mehl-Avrami approach. The crystallization followed two rate regimes depending on the interval of the crystallized fraction.

  3. Recovery of indium from In2O3 and liquid crystal display powder via a chloride volatilization process using polyvinyl chloride

    International Nuclear Information System (INIS)

    Park, Kye-Sung; Sato, Wakao; Grause, Guido; Kameda, Tomohito; Yoshioka, Toshiaki

    2009-01-01

    Indium (In) was recovered from indium oxide (In 2 O 3 ) and liquid crystal display (LCD) powder via a chloride volatilization process using polyvinyl chloride (PVC) as the chlorination agent. The recovery of In from In 2 O 3 increased with an increasing molar Cl/In ratio in N 2 and air atmospheres. The degree of In recovery at a Cl/In molar ratio of 11 and a temperature of 350 o C was 98.7% and 96.6%, for N 2 and air, respectively. The In recovery also increased notably with increasing temperature in N 2 atmosphere. In both atmospheres, the In recovery increased with an increasing degradation temperature of PVC. However, the In recovery from LCD powder was lower than that from In 2 O 3 . For LCD powder, the degree of In recovery at a Cl/In molar ratio of 11 and a temperature of 350 o C was 66.7% and 54.1%, for N 2 and air, respectively.

  4. Synthesis and crystallization behavior of 3 mol% yttria stabilized tetragonal zirconia polycrystals (3Y-TZP) nanosized powders prepared using a simple co-precipitation process

    Energy Technology Data Exchange (ETDEWEB)

    Hsu, Yu-Wei [Graduate Institute of Applied Science, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Kaohsiung 80782, Taiwan (China); Yang, Ko-Ho, E-mail: yangkoho@cc.kuas.edu.tw [Graduate Institute of Applied Science, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Kaohsiung 80782, Taiwan (China); Department of Mold and Die Engineering, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Kaohsiung 80782, Taiwan (China); Chang, Kuo-Ming [Department of Mechanical Engineering, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Kaohsiung 80782, Taiwan (China); Dental Materials Research Center, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Kaohsiung 80782, Taiwan (China); Yeh, Sung-Wei [Metal Industries Research and Development Centre, 1001 Kaohsiung Highway, Kaohsiung 811, Taiwan (China); Wang, Moo-Chin, E-mail: mcwang@kmu.edu.tw [Department of Fragrance and Cosmetics Science, Kaohsiung Medical University, 100, Shihchuan 1st Road, Kaohsiung 80728, Taiwan (China)

    2011-06-16

    Highlights: > The thermal behavior of 3Y-TZP precursor powders had been investigated. > The crystallization behavior of 3Y-TZP nanopowders had been investigated. > The activation energy for crystallization of tetragonal ZrO{sub 2} was obtained. > The growth morphology parameter n is approximated as 2.0. > The crystallites show a plate-like morphology. - Abstract: The synthesis and crystallization behavior of 3 mol% yttria stabilized tetragonal zirconia polycrystals (3Y-TZP) nanopowders prepared using a simple co-precipitation process at 348 K and pH = 7 were investigated using differential scanning calorimetry/thermogravimetry (DSC/TG), an X-ray diffractometer (XRD), the Raman spectra, transmission electron microscopy (TEM), selected area electron diffraction (SAED), and an energy dispersive spectrometer (EDS). The activation energy of tetragonal ZrO{sub 2} crystallization from 3Y-TZP freeze-dried precursor powders using a non-isothermal method, namely, 169.2 {+-} 21.9 kJ mol{sup -1}, was obtained. The growth morphology parameter n was approximated as 2.0, which indicated that it had a plate-like morphology. The XRD, Raman spectra, and SAED patterns showed that the phase of the tetragonal ZrO{sub 2} was maintained at 1273 K. The crystallite size of 3Y-TZP freeze-dried precursor powders calcined at 1273 K for 5 min was 21.3 nm.

  5. Synthesis and crystallization behavior of 3 mol% yttria stabilized tetragonal zirconia polycrystals (3Y-TZP) nanosized powders prepared using a simple co-precipitation process

    International Nuclear Information System (INIS)

    Hsu, Yu-Wei; Yang, Ko-Ho; Chang, Kuo-Ming; Yeh, Sung-Wei; Wang, Moo-Chin

    2011-01-01

    Highlights: → The thermal behavior of 3Y-TZP precursor powders had been investigated. → The crystallization behavior of 3Y-TZP nanopowders had been investigated. → The activation energy for crystallization of tetragonal ZrO 2 was obtained. → The growth morphology parameter n is approximated as 2.0. → The crystallites show a plate-like morphology. - Abstract: The synthesis and crystallization behavior of 3 mol% yttria stabilized tetragonal zirconia polycrystals (3Y-TZP) nanopowders prepared using a simple co-precipitation process at 348 K and pH = 7 were investigated using differential scanning calorimetry/thermogravimetry (DSC/TG), an X-ray diffractometer (XRD), the Raman spectra, transmission electron microscopy (TEM), selected area electron diffraction (SAED), and an energy dispersive spectrometer (EDS). The activation energy of tetragonal ZrO 2 crystallization from 3Y-TZP freeze-dried precursor powders using a non-isothermal method, namely, 169.2 ± 21.9 kJ mol -1 , was obtained. The growth morphology parameter n was approximated as 2.0, which indicated that it had a plate-like morphology. The XRD, Raman spectra, and SAED patterns showed that the phase of the tetragonal ZrO 2 was maintained at 1273 K. The crystallite size of 3Y-TZP freeze-dried precursor powders calcined at 1273 K for 5 min was 21.3 nm.

  6. Preparation of high-purity ZrSiO4 powder using sol-gel processing and mechanical properties of the sintered body

    International Nuclear Information System (INIS)

    Mori, T.; Yamamura, H.; Kobayashi, H.; Mitamura, T.

    1992-01-01

    This paper reports that effects of the concentration of ZrOCl 2 , calcination temperature, heating rate, and the size of secondary particles after hydrolysis on the preparation of high-purity ZrSiO 4 fine powders from ZrOCl 2 :8H 2 O (0.2M to 1.7M) and equimolar colloidal SiO 2 using Sol--gel processing have been studied. Mechanical properties of the sintered ZrSiO 4 from the high-purity ZrSiO 4 powders have been also investigated. Single-phase ZrSiO 4 fine powders were synthesized at 1300 degrees C by forming ZrSiO 4 precursors having a Zr---O---Si bond, which was found in all the hydrolysis solutions, and by controlling a secondary particle size after hydrolysis. The conversion rate of ZrSiO 4 precursor gels to ZrSiO 4 powders from concentrations other than 0.4M ZrOCl 2 ·8H 2 O increased when the heating rate was high, whereupon the crystallization of unreacted ZrO 2 and SiO 2 was depressed and the propagation and increase of ZrSiO 4 nuclei in the gels were accelerated. The density of the ZrSiO 4 sintered bodies, manufactured by firing the ZrSiO 4 compacts at 1600 degrees to 1700 degrees C, was more than 95% of the theoretical density, and the grain size ranged around 2 to 4 μm. The mechanical strength was 320 MPa (room temperature to 1400 degrees C), and the thermal shock resistance was superior to that of mullite and alumina, with fairly high stability at higher temperatures

  7. Lead recovery and high silica glass powder synthesis from waste CRT funnel glasses through carbon thermal reduction enhanced glass phase separation process

    Energy Technology Data Exchange (ETDEWEB)

    Xing, Mingfei [Henan Key Laboratory Cultivation Base of Mine Environmental Protection and Ecological Remediation, Henan Polytechnic University, Jiaozuo 454000 Henan China (China); Institute of Resource and Environment, Henan Polytechnic University, Jiaozuo 454000 Henan China (China); Fu, Zegang [Institute of Resource and Environment, Henan Polytechnic University, Jiaozuo 454000 Henan China (China); Wang, Yaping, E-mail: wangyp326@163.com [School of Surveying and Land Information Engineering, Henan Polytechnic University, Jiaozuo 454000, Henan China (China); Wang, Jingyu [Institute of Resource and Environment, Henan Polytechnic University, Jiaozuo 454000 Henan China (China); Zhang, Zhiyuan [Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences, Beijing 100085 (China)

    2017-01-15

    Highlights: • CRT funnel glass was remelted with B{sub 2}O{sub 3} in reducing atmosphere. • A part of PbO was reduced into Pb and detached from the glass phase. • The rest of PbO and other metal oxides were mainly concentrated in the B{sub 2}O{sub 3} phase. • PbO enriched in the interconnected B{sub 2}O{sub 3} phase can be completely leached out by HNO{sub 3}. • High silica glass powder(SiO{sub 2} purity >95%) was obtained after the leaching process. - Abstract: In this study, a novel process for the removal of toxic lead from the CRT funnel glass and synchronous preparation of high silica glass powder was developed by a carbon-thermal reduction enhanced glass phase separation process. CRT funnel glass was remelted with B{sub 2}O{sub 3} in reducing atmosphere. In the thermal process, a part of PbO contained in the funnel glass was reduced into metallic Pb and detached from the glass phase. The rest of PbO and other metal oxides (including Na{sub 2}O, K{sub 2}O, Al{sub 2}O{sub 3,} BaO and CaO) were mainly concentrated in the boric oxide phase. The metallic Pb phase and boric oxide phase were completely leached out by 5 mol/L HNO{sub 3}. The lead removal rate was 99.80% and high silica glass powder (SiO{sub 2} purity >95 wt%) was obtained by setting the temperature, B{sub 2}O{sub 3} added amount and holding time at 1000 °C, 20% and 30 mins, respectively. The prepared high silicate glass powders can be used as catalyst carrier, semipermeable membranes, adsorbents or be remelted into high silicate glass as an ideal substitute for quartz glass. Thus this study proposed an eco-friendly and economical process for recycling Pb-rich electronic glass waste.

  8. Preparation of titanium oxide and metal titanates as powders, thin films, and microspheres by complex sol-gel process

    International Nuclear Information System (INIS)

    Deptula, A.; Olczak, T.; Lada, W.; Chmielewski, A.G.; Jakubaszek, U.; Sartowska, B.; Goretta, K.C.; Alvani, C.; Casadio, S.; Contini, V.

    2006-01-01

    Titanium oxide, for many years an important pigment, has recently been applied widely as a photocatalyst or as supports for metallic catalysts, gas sensors, photovoltaic solar cells, and water and air purification devices. Titanium oxide (TiO 2 ) and titanates based on Ba, Sr and Ca were prepared from commercial solutions of TiCl 4 and HNO 3 . The main preparation steps for the sols consisted of elimination of Cl - by distillation with HNO 3 and addition of metal hydroxides for the titanates. Resulting sols were gelled and used to: (a) prepare irregularly shaped powders by evaporation; (b) produce by a dipping technique thin films on glass, Ag or Ti supports; (c) produce spherical powders (diameters <100 μm) by solvent extraction. Results of thermal and X-ray-diffraction analyses indicated that the temperatures required to form the various compounds were lower than those necessary to form the compounds by conventional solid-state reactions and comparable to those required with use of organometallic based sol-gel methods. Temperatures of formation could be further reduced by addition of ascorbic acid (ASC) to the sols

  9. Synthesis of LiMn2O4 and LiCr0.2Mn1.8O4 powders by modified Pechini process

    Directory of Open Access Journals (Sweden)

    Alexandre Urbano

    2009-03-01

    Full Text Available LiMn2O4 and LiCr0.2Mn1.8O4 powders were synthesized by Pechini process, modified in order to reduce the number of steps and to work at temperatures below or equal to 400oC. Both phases crystallize in the same spinel structure with lattice constants of 8.21 and 8.22 Å respectively. Although the annealing temperature was low, the cristallinity is good and no residual amounts of organic material were detected.

  10. Processamento de achocolatado de cupuaçu por spray-dryer Cupuassu chocolate drink powder processed by spray-dryer

    Directory of Open Access Journals (Sweden)

    Suzana Caetano da Silva Lannes

    2003-03-01

    Full Text Available O achocolatado de cupuaçu é uma mistura do pó de cupuaçu, açúcar, aroma e outros ingredientes constantes da formulação. Este produto formulado foi processado por spray-dryer, gerando um produto seco, pulverizado e instantaneizado. O achocolatado acrescido de água (concentrado passa pelo spray-dryer formando glóbulos de pequeno diâmetro que são arrastados por uma corrente de ar quente. A rápida evaporação de líquido permite manter baixa a temperatura do ar na secagem, não afetando o produto. O pó de cupuaçu não dispersa prontamente em água devido ao seu conteúdo de óleo. Conseqüentemente, necessita-se de uma forma desengordurada para se obter instantaneização. A secagem por spray-dryer reúne as melhores condições de rendimento técnico em comparação com outros processos. Obtiveram rendimentos de processo acima de 20% e a instantaneização completa do produto.Cupuassu chocolate drink powder is a mixture of cupuassu powder, sugar, flavour and other ingredients of formulation. The product was processed by spray-dryer, leading a dry, pulverized and instantised product. The chocolate drink powder with water (concentrated pass through spray-dryer forming small diameter globules that are arrested by a hot air stream. The rapid evaporation allows keeping low temperature at drying air, and no affecting the product. The process is a set of better conditions of technique and economical efficiency in comparison to other process. Cupuassu powder does not disperse readily in water owing to its oil content. Consequently, a form of cocoa with the oil removed is needed to produce an acceptably instant drink. The results obtained were satisfactory, due to the complete instantisation of the product after processing.

  11. Automation of the Process to Obtain U F{sub 4} Powders; Ingenieria Basica para la Automatizacion del Proceso de Obtencion de Polvos de UF{sub 4}

    Energy Technology Data Exchange (ETDEWEB)

    Fenocchio, A D [Instituto Balseiro, Universidad Nacional de Cuyo, Centro Atomico Bariloche, Universidad de Buenos Aires (Argentina)

    2001-07-01

    Here is exposed the preliminary analysis of the control system to be implemented in the Production Plant of UF{sub 4} Powders.The work has been done in the electronic laboratory.This implies, the setting of devices (PLC, Temperature Controllers, etc.) and the setting of the communications using the proper protocol.Also is shown a study about the logic for the first part of the conversion process of UF{sub 6}: the evaporation.This study is used to define the methodology to follow in a future PLC program.

  12. Powder metallurgy - some economic considerations

    Energy Technology Data Exchange (ETDEWEB)

    Kassem, M.E.

    1982-01-01

    As a forming process powder metallurgy offers reductions in material and energy consumption. The engineering prerequisites and economics are discussed in relation to several industrial applications including automobile parts. 14 refs.

  13. The reduction of optimal heat treatment temperature and critical current density enhancement of ex situ processed MgB2 tapes using ball milled filling powder

    Science.gov (United States)

    Fujii, Hiroki; Iwanade, Akio; Kawada, Satoshi; Kitaguchi, Hitoshi

    2018-01-01

    The optimal heat treatment temperature (Topt) at which best performance in the critical current density (Jc) property at 4.2 K is obtained is influenced by the quality or reactivity of the filling powder in ex situ processed MgB2 tapes. Using a controlled fabrication process, the Topt decreases to 705-735 °C, which is lower than previously reported by more than 50 °C. The Topt decrease is effective to suppress both the decomposition of MgB2 and hence the formation of impurities such as MgB4, and the growth of crystallite size which decreases upper critical filed (Hc2). These bring about the Jc improvement and the Jc value at 4.2 K and 10 T reaches 250 A/mm2. The milling process also decreases the critical temperature (Tc) below 30 K. The milled powder is easily contaminated in air and thus, the Jc property of the contaminated tapes degrades severely. The contamination can raise the Topt by more than 50 °C, which is probably due to the increased sintering temperature required against contaminated surface layer around the grains acting as a barrier.

  14. Powder metallurgical processing of equiatomic AlCoCrFeNi high entropy alloy: Microstructure and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Mohanty, S.; Maity, T.N.; Mukhopadhyay, S. [Department of Materials Science and Engineering, Indian Institute of Technology Kanpur, Kanpur 208016 (India); Sarkar, S. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Gurao, N.P. [Department of Materials Science and Engineering, Indian Institute of Technology Kanpur, Kanpur 208016 (India); Bhowmick, S. [Hysitron Inc., Eden Prairie, MN 55344 (United States); Biswas, Krishanu, E-mail: kbiswas@iitk.ac.in [Department of Materials Science and Engineering, Indian Institute of Technology Kanpur, Kanpur 208016 (India)

    2017-01-02

    Phase formation, microstructural evolution and the mechanical properties of novel multi-component equiatomic AlCoCrFeNi high entropy alloy synthesized by high energy ball milling followed by spark plasma sintering have been reported here. The microstructure of the mechanically alloyed (MA) powder and sintered samples were studied using X-ray diffraction, scanning electron and transmission electron microscopy, whereas the detailed investigation of the mechanical properties of the sintered samples were measured using micro and nano hardness techniques. The fracture toughness measurements were performed by applying single edge V notch beam (SEVNB) technique. The MA powder shows the presence of FCC (τ) and BCC (κ) solid solution phases. Extended ball milling (up to 60 h) does not change the phases present in MA powder. The sintered pellets show phase-separated microstructure consisting of Al-Ni rich L1{sub 2} phase, α′ and tetragonal Cr-Fe-Co based σ phase along with Al-Ni-Co-Fe FCC solid solution phase (ε) for sample sintered from 973 to 1273 K. The experimental evidences indicate that BCC (κ) solid solution undergoes eutectoid transformation during sintering leading to the formation of L1{sub 2} ordered α′ and σ phases, whereas FCC (τ) phase remains unaltered with a slight change in the lattice parameter. The hardness of the sample increases with sintering temperature and a sudden rise in hardness is observed 1173 K. The sample sintered at 1273 K shows the highest hardness of ~8 GPa. The elastic modulus mapping clearly indicates the presence of three phases having elastic moduli of about 300, 220 and 160 GPa. The fracture toughness obtained using SEVNB test shows a maximum value of 3.9 MPa m{sup 1/2}, which is attributed to the presence of brittle nanosized σ phase precipitates. It is proposed that significant increase in the fraction of σ phase precipitates and eutectoid transformation of the τ phase contribute to increase in hardness along with

  15. The effect of Ho to the flux pinning and microstructure of powder melting process Y(Ho)BCO samples

    International Nuclear Information System (INIS)

    Liu Peng; Chao Xixu; Shi Zhiqiang; Zhao Zhongxiang

    1994-01-01

    Magnetic relaxation and magnetization are measured for powder melting Y 1-x Ho x Ba 2 Cu 3 O 7 (x = 0.2, 0.4, and 0.6) samples within a wide temperature range. The pinning potential U and magnetization critical current densities J c are obtained according to the theory of Anderson and Kim and Bean's model. It is found that both U and J c are a affected by the addition of the rare-earth element Ho. In the sample with x = 0.4 the pinning potential U and the critical current J c have maximum values when the magnetic field is parallel to the c-axis. An unusual behaviour of U as a function of temperature T, which may be related to the pinning potential distribution in the sample is observed. (orig.)

  16. A study of the oriented composites with the conductive segregated structure obtained via solid-phase processing of the UHMWPE reactor powder mixed with the carbon nanofillers

    Energy Technology Data Exchange (ETDEWEB)

    Lebedev, Oleg V. [Moscow Institute of Physics and Technology (State University,) Institutskiy per., Dolgoprudny, Moscow Region, 141700 (Russian Federation); N.S. Enikolopov Institute of Synthetic Polymer Materials of RAS, Profsoyuznaya st., Moscow, 117393 (Russian Federation); Kechek’yan, Alexander S.; Shevchenko, Vitaly G.; Kurkin, Tikhon S.; Golubev, Evgeny K.; Ozerin, Alexander N. [N.S. Enikolopov Institute of Synthetic Polymer Materials of RAS, Profsoyuznaya st., Moscow, 117393 (Russian Federation); Karpushkin, Evgeny A.; Sergeev, Vladimir G. [Moscow State University, Chemical Department, Leninskie Gori, Moscow, 119234 (Russian Federation)

    2016-05-18

    Electrically conductive oriented polymer nano-composites of different compositions, based on the reactor powder of ultra-high-molecular-weight polyethylene (UHMWPE) with a special morphology, filled with particles of nanostructured graphite (NG), multi-walled carbon nanotubes (MWCNTs), and electrically conductive carbon black (CB), were investigated. Polymer composites were obtained via compaction of the mechanical mixture of the polymer and filler powder, followed by uniaxial deformation of the material under homogeneous shear (HS) conditions (all of the processing stages were conducted at room temperature). Resulted composites possess a high tensile strength, high level of the electrical conductivity and low percolation threshold, owing it to the formation of the segregated conductive structure, The influence of the type of nanosized carbon filler, degree of the deformation under HS condition, temperature and etc. on the electrical conductivity and mechanical properties of strengthened conductive composites oriented under homogeneous shear conditions was investigated. Changes in the electrical conductivity of oriented composite materials during reversible “tension–shrinkage” cycles along the orientation axis direction were studied. A theoretical approach, describing the process of transformation of the conductive system as a response on polymer phase deformation and volume change, was proposed, based on the data received from the analysis of the conductivity behavior during the uniaxial deformation and thermal treatment of composites.

  17. Low pressure powder injection moulding of stainless steel powders

    Energy Technology Data Exchange (ETDEWEB)

    Zampieron, J.V.; Soares, J.P.; Mathias, F.; Rossi, J.L. [Powder Processing Center CCP, Inst. de Pesquisas Energeticas e Nucleares, Sao Paulo, SP (Brazil); Filho, F.A. [IPEN, Inst. de Pesquisas Energeticas e Nucleares, Cidade Univ., Sao Paulo, SP (Brazil)

    2001-07-01

    Low-pressure powder injection moulding was used to obtain AISI 316L stainless steel parts. A rheological study was undertaken using gas-atomised powders and binders. The binders used were based on carnauba wax, paraffin, low density polyethylene and microcrystalline wax. The metal powders were characterised in terms of morphology, particle size distribution and specific surface area. These results were correlated to the rheological behaviour. The mixture was injected in the shape of square bar specimens to evaluate the performance of the injection process in the green state, and after sintering. The parameters such as injection pressure, viscosity and temperature were analysed for process optimisation. The binders were thermally removed in low vacuum with the assistance of alumina powders. Debinding and sintering were performed in a single step. This procedure shortened considerably the debinding and sintering time. (orig.)

  18. Study of the microstructural and mechanical properties of titanium-niobium-zirconium based alloys processed with hydrogen and powder metallurgy for use in dental implants

    International Nuclear Information System (INIS)

    Duvaizem, Jose Helio

    2009-01-01

    Hydrogen has been used as pulverization agent in alloys based on rare earth and transition metals due to its extremely high diffusion rate even on low temperatures. Such materials are used on hydrogen storage dispositives, generation of electricity or magnetic fields, and are produced by a process which the first step is the transformation of the alloy in fine powder by miling. Besides those, hydrogenium is also being used to obtain alloys based on titanium - niobium - zirconium in the pulverization. Powder metallurgy is utilized on the production of these alloys, making it possible to obtain structures with porous surface as result, requirement for its application as biomaterials. Other advantages of powder metallurgy usage include better surface finish and better microstructural homogeneity. In this work samples were prepared in the Ti-13Nb-13Zr composition. The hydrogenation was performed at 700 degree C, 600 degree C, and 500 degree C for titanium, niobium and zirconium respectively. After hydrogenation, the milling stage was carried out on high energy planetary ball milling with 200rpm during 90 minutes, and also in conventional ball milling for 30 hours. Samples were pressed in uniaxial press, followed by isostatic cold press, and then sintered at 1150 degree C for 7-13 hours. Microstructural properties of the samples were characterized by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and x-ray diffraction. Mechanical and structural properties determined were density, microhardness and moduli of elasticity. The sample sintered at 1150 degree C for 7h, hydrogenated using 10.000 mbar and produced by milling on high energy planetary ball milling presented the best mechanical properties and microstructural homogeneity. (author)

  19. Controlling fundamentals in high-energy high-rate pulsed power materials processing of powdered tungsten, titanium aluminides, and copper-graphite composites. Final technical report, 1 Jun 87-31 Aug 90

    Energy Technology Data Exchange (ETDEWEB)

    Persad, C.; Marcus, H.L.; Bourell, D.L.; Eliezer, Z.; Weldon, W.F.

    1990-10-01

    This study was conducted to determine the controlling fundamentals in the high-energy high-rate (1 MJ in 1s) processing of metal powders. This processing utilizes a large electrical current pulse to heat a pressurized powder mass. The current pulse was provided by a homopolar generator. Simple short cylindrical shapes were consolidated so as to minimize tooling costs. Powders were subjected to current densities of 5 kA/cm2 to 25 kA/cm2 under applied pressures ranging from 70 MPa to 500 MPa. Disks with diameters of 25 mm to 70 mm, and thicknesses of 1 mm to 10 mm were consolidated. Densities of 75% to 99% of theoretical values were obtained in powder consolidates of tungsten, titanium aluminides, copper-graphite, and other metal-ceramic composites. Extensive microstructural characterization was performed to follow the changes occuring in the shape and microstructure of the various powders. The processing science has at its foundation the control of the duration of elevated temperature exposure during powder consolidation.

  20. Order-disorder-reorder process in thermally treated dolomite samples: a combined powder and single-crystal X-ray diffraction study

    Science.gov (United States)

    Zucchini, A.; Comodi, P.; Katerinopoulou, A.; Balic-Zunic, T.; McCammon, C.; Frondini, F.

    2012-04-01

    A combined powder and single-crystal X-ray diffraction analysis of dolomite [CaMg(CO3)2] heated to 1,200°C at 3 GPa was made to study the order-disorder-reorder process. The order/disorder transition is inferred to start below 1,100°C, and complete disorder is attained at approximately 1,200°C. Twinned crystals characterized by high internal order were found in samples annealed over 1,100°C, and their fraction was found to increase with temperature. Evidences of twinning domains combined with probable remaining disordered portions of the structure imply that reordering processes occur during the quench. Twin domains are hereby proposed as a witness to thermally induced intra-layer-type cation disordering.

  1. Fabrication and properties of multifilamentary MgB 2 wires by in-situ powder-in-tube process

    Science.gov (United States)

    Wang, Q. Y.; Jiao, G. F.; Liu, G. Q.; Xiong, X. M.; Yan, S. C.; Zhang, P. X.; Sulpice, A.; Mossang, E.; Feng, Y.; Yan, G.

    2010-11-01

    We have fabricated the long TiC-doped MgB2 wires with 6 filaments by in-situ powder-in-tube method using Nb as the barrier and copper as the stabilizer. To improve the strength of wires, the Nb-core was used as the central filament. The transport engineering critical current density (Jce) of the samples sintered at different temperature were measured, which reaches 2.5 × 104 A/cm2 at 4.2 K, 5 T. 100 m MgB2 wires with different diameter were wound into coils and the transport critical current (Ic) of the coil were measured at 30 K in self-field. The Jce value 100 m coil achieves 1.1 × 104 A/cm2 in 1.2 mm wire. The reasons leading to the enhancement of high field Jce were discussed. The results show a good potential to fabricate high performance MgB2 wires and tapes at ambient pressure on an industrial scale.

  2. Directed laser processing of compacted powder mixtures Al2O3-TiO2-Y2O3

    Directory of Open Access Journals (Sweden)

    Vlasova M.

    2013-01-01

    Full Text Available The phase formation, microstructure and surface texture of laser treated ternary powder mixtures of Al2O3-TiO2-Y2O3 had been studied. Rapid high temperature heating and subsequent rapid cooling due to the directed movement of the laser beam forms concave ceramic tracks. Phase composition and microstructure of the tracks depends on the Al2O3 content and the TiO2/Y2O3 ratio of the initial mixtures. The main phases observed are Y3Al5O12, Y2Ti2O7, Al2O3 and Al2TiO5. Due to the temperature gradient in the heating zone, complex layered structures are formed. The tracks consist of three main layers: a thin surface layer, a layer of crystallization products of eutectic alloys, and a lower sintered layer. The thickness of the crystallization layer and the shrinkage of the irradiation zone depend on the amount of Y3Al5O12 and Al2O3 crystallized from the melt.

  3. Computational modeling of electrically-driven deposition of ionized polydisperse particulate powder mixtures in advanced manufacturing processes

    Science.gov (United States)

    Zohdi, T. I.

    2017-07-01

    A key part of emerging advanced additive manufacturing methods is the deposition of specialized particulate mixtures of materials on substrates. For example, in many cases these materials are polydisperse powder mixtures whereby one set of particles is chosen with the objective to electrically, thermally or mechanically functionalize the overall mixture material and another set of finer-scale particles serves as an interstitial filler/binder. Often, achieving controllable, precise, deposition is difficult or impossible using mechanical means alone. It is for this reason that electromagnetically-driven methods are being pursued in industry, whereby the particles are ionized and an electromagnetic field is used to guide them into place. The goal of this work is to develop a model and simulation framework to investigate the behavior of a deposition as a function of an applied electric field. The approach develops a modular discrete-element type method for the simulation of the particle dynamics, which provides researchers with a framework to construct computational tools for this growing industry.

  4. Template-free synthesis of ZnWO{sub 4} powders via hydrothermal process in a wide pH range

    Energy Technology Data Exchange (ETDEWEB)

    Hojamberdiev, Mirabbos, E-mail: mirabbos_uz@yahoo.com [Shaanxi Key Laboratory of Nano-materials and Technology, Xi' an University of Architecture and Technology, Xi' an 710055 (China); Zhu, Gangqiang [School of Physics and Information Technology, Shaanxi Normal University, Xi' an 710062 (China); Xu, Yunhua [Shaanxi Key Laboratory of Nano-materials and Technology, Xi' an University of Architecture and Technology, Xi' an 710055 (China)

    2010-12-15

    ZnWO{sub 4} powders with different morphologies were fabricated through a template-free hydrothermal method at 180 {sup o}C for 8 h in a wide pH range. X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), UV-visible and luminescence spectrophotometers were applied to study the effects of pH values on crystallinity, morphology, optical and luminescence properties. The XRD results showed that the WO{sub 3} + ZnWO{sub 4}, ZnWO{sub 4}, and ZnO phases could form after hydrothermal processing at 180 {sup o}C for 8 h with the pH values of 1, 3-11, and 13, respectively. The SEM and TEM observation revealed that the morphological transformation of ZnWO{sub 4} powders occurred with an increase in pH values as follows: star anise-, peony-, and desert rose-like microstructures and soya bean- and rod-like nanostructures. The highest luminescence intensity was found to be in sample consisting of star anise-like crystallites among all the samples due to the presence of larger particles with high crystallinity resulted from the favorable pH under the current hydrothermal conditions.

  5. High-Temperature Electrical Insulation Behavior of Alumina Films Prepared at Room Temperature by Aerosol Deposition and Influence of Annealing Process and Powder Impurities

    Science.gov (United States)

    Schubert, Michael; Leupold, Nico; Exner, Jörg; Kita, Jaroslaw; Moos, Ralf

    2018-04-01

    Alumina (Al2O3) is a widely used material for highly insulating films due to its very low electrical conductivity, even at high temperatures. Typically, alumina films have to be sintered far above 1200 °C, which precludes the coating of lower melting substrates. The aerosol deposition method (ADM), however, is a promising method to manufacture ceramic films at room temperature directly from the ceramic raw powder. In this work, alumina films were deposited by ADM on a three-electrode setup with guard ring and the electrical conductivity was measured between 400 and 900 °C by direct current measurements according to ASTM D257 or IEC 60093. The effects of film annealing and of zirconia impurities in the powder on the electrical conductivity were investigated. The conductivity values of the ADM films correlate well with literature data and can even be improved by annealing at 900 °C from 4.5 × 10-12 S/cm before annealing up to 5.6 × 10-13 S/cm after annealing (measured at 400 °C). The influence of zirconia impurities is very low as the conductivity is only slightly elevated. The ADM-processed films show a very good insulation behavior represented by an even lower electrical conductivity than conventional alumina substrates as they are commercially available for thick-film technology.

  6. Effect of calcination temperature on the crystallite growth of cerium oxide nano-powders prepared by the co-precipitation process

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Jian-Chih [Department of Orthopaedics, Kaohsiung Medical University Hospital, Kaohsiung 807, Taiwan (China); Chen, Wen-Cheng [School of Dentistry, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 807, Taiwan (China); Tien, Yin-Chun [Department of Orthopaedics, Kaohsiung Medical University Hospital, Kaohsiung 807, Taiwan (China); Shih, Chi-Jen, E-mail: cjshih@kmu.edu.t [Department of Fragrance and Cosmetics Science, Kaohsiung Medical University, 100 Shi-Chuan1st Road, Kaohsiung 80708, Taiwan (China)

    2010-04-30

    Cerium oxide nanocrystallites were synthesized by a co-precipitation process at a relatively low temperature, using cerium (III) nitrate as the starting material in a water solution with pH in the range of 8-9. The effect of calcination temperature on the crystallite growth of cerium oxide nano-powders was investigated by X-ray diffraction, transmission electron microscopy and electron diffraction. The crystallization temperature of the cerium oxide powders was estimated to be about 273 K, by XRD analysis. When calcined at temperatures from 473 to 1273 K, face-centered cubic phase crystallization was observed by XRD. The crystallite size of the cerium oxide increased from 12.0 to 48 nm as the calcining temperature increased from 473 to 1273 K, in the pH range 8-9. The activation energy for the growth of cerium oxide nanoparticles was found to have very low values of 17.5 kJ/mol for pH = 8 and 16.0 kJ/mol for pH = 9.

  7. Powder Metallurgy Processing of a WxTaTiVCr High-Entropy Alloy and Its Derivative Alloys for Fusion Material Applications.

    Science.gov (United States)

    Waseem, Owais Ahmed; Ryu, Ho Jin

    2017-05-16

    The W x TaTiVCr high-entropy alloy with 32at.% of tungsten (W) and its derivative alloys with 42 to 90at.% of W with in-situ TiC were prepared via the mixing of elemental W, Ta, Ti, V and Cr powders followed by spark plasma sintering for the development of reduced-activation alloys for fusion plasma-facing materials. Characterization of the sintered samples revealed a BCC lattice and a multi-phase structure. The selected-area diffraction patterns confirmed the formation of TiC in the high-entropy alloy and its derivative alloys. It revealed the development of C15 (cubic) Laves phases as well in alloys with 71 to 90at.% W. A mechanical examination of the samples revealed a more than twofold improvement in the hardness and strength due to solid-solution strengthening and dispersion strengthening. This study explored the potential of powder metallurgy processing for the fabrication of a high-entropy alloy and other derived compositions with enhanced hardness and strength.

  8. The effect of annealing temperature on the properties of powder metallurgy processed Ti-35Nb-2Zr-0.5O alloy.

    Science.gov (United States)

    Málek, Jaroslav; Hnilica, František; Veselý, Jaroslav; Smola, Bohumil; Medlín, Rostislav

    2017-11-01

    Ti-35Nb-2Zr-0.5O (wt%) alloy was prepared via a powder metallurgy process (cold isostatic pressing of blended elemental powders and subsequent sintering) with the primary aim of using it as a material for bio-applications. Sintered specimens were swaged and subsequently the influence of annealing temperature on the mechanical and structural properties was studied. Specimens were annealed at 800, 850, 900, 950, and 1000°C for 0.5h and water quenched. Significant changes in microstructure (i.e. precipitate dissolution or grain coarsening) were observed in relation to increasing annealing temperature. In correlation with those changes, the mechanical properties were also studied. The ultimate tensile strength increased from 925MPa (specimen annealed at 800°C) to 990MPa (900°C). Also the elongation increased from ~ 13% (800°C) to more than 20% (900, 950, and 1000°C). Copyright © 2017 Elsevier Ltd. All rights reserved.

  9. Microstructure and High Temperature Oxidation Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Powder Injection Molding Process

    Science.gov (United States)

    Joo, Yeun-Ah; Kim, Young-Kyun; Yoon, Tae-Sik; Lee, Kee-Ahn

    2018-03-01

    This study investigated the microstructure and high temperature oxidation property of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding process. Observations of initial microstructure showed a unique structure where α-Fe and (Cr, Fe)2B form a continuous three-dimensional network. High temperature oxidation tests were performed at 900, 1000 and 1100 °C, for 24 h, and the oxidation weight gain according to each temperature condition was 0.13, 0.84 and 6.4 mg/cm2, respectively. The oxidation results according to time at 900 and 1000 °C conditions represented parabolic curves, and at 1100 °C condition formed a rectilinear curve. Observation and phase analysis results of the oxides identified Cr2O3 and SiO2 at 900 and 1000 °C. In addition to Cr2O3 and SiO2, CrBO3 and FeCr2O4 formed due to phase decomposition of boride were identified at 1100 °C. Based on the findings above, this study suggested the high temperature oxidation mechanism of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding, and the possibility of its application as a high temperature component material was also discussed.

  10. Cluster-spin dynamics in a GaMo{sub 4}S{sub 8}-type compound: {sup 27}Al nuclear magnetic resonance study of AlMo{sub 4}S{sub 8}

    Energy Technology Data Exchange (ETDEWEB)

    Ikeno, R; Nakamura, H; Kohara, T [Graduate School of Material Science, University of Hyogo, Kamigori, Ako-gun, Hyogo 678-1297 (Japan)

    2007-01-31

    The cluster-spin dynamics of the tetrahedral Mo{sub 4} cluster, involved in AlMo{sub 4}S{sub 8} with a cubic GaMo{sub 4}S{sub 8} type structure, was investigated by NMR of the nonmagnetic {sup 27}Al site located outside the cluster. The nuclear spin-lattice relaxation is described well by the conventional local moment model assuming the presence of S=1/2 at each cluster, indicating that each Mo{sub 4} cluster behaves like a local spin with rigid magnitude. This behaviour is in contrast to the in-cluster relaxation, which reflects the spin-density fluctuations inside the cluster as a small unit of metal.

  11. Dry and coating of powders

    International Nuclear Information System (INIS)

    Alonso, M.; Alguacil, F. J.

    1999-01-01

    This paper presents a review on the mixing and coating of powders by dry processes. The reviews surveys fundamental works on mixture characterization (mixing index definitions and sampling techniques), mixing mechanisms and models, segregation with especial emphasis on free-surface segregation, mixing of cohesive powders and interparticle forces, ordered mixing (dry coating) including mechanism, model and applications and mixing equipment selection. (Author) 180 refs

  12. Pressurized Anneal of Consolidated Powders

    Science.gov (United States)

    Nemir, David Charles (Inventor); Rubio, Edward S. (Inventor); Beck, Jan Bastian (Inventor)

    2017-01-01

    Systems and methods for producing a dense, well bonded solid material from a powder may include consolidating the powder utilizing any suitable consolidation method, such as explosive shockwave consolidation. The systems and methods may also include a post-processing thermal treatment that exploits a mismatch between the coefficients of thermal expansion between the consolidated material and the container. Due to the mismatch in the coefficients, internal pressure on the consolidated material during the heat treatment may be increased.

  13. Preparation procedure for spherical titanium powders by RF induction plasma

    International Nuclear Information System (INIS)

    Gu Zhongtao; Jin Yuping; Ye Gaoying

    2011-01-01

    The paper uses the single-factor method for the study of spherical titanium powder preparation process. Titanium powders with excellent sphericity can be prepared through controlling and regulating the radio frequency plasma anode working current and voltage, central gas flow rate, sheath gas flow rate, powder-carrying gas flow rate, negative ventilation pressure and powder feed rate, etc. Spheroidization of titanium powders with a size of (17.0±2.0) μm is performed by radio frequency plasma technology. With the increase of negative ventilation pressure, the spheroidization rate of titanium powders increases firstly and then decreases rapidly at the turning point around 1800 Pa. With the rate of powder feed increasing, the spheroidization rate of titanium powders increases firstly. When the powder feed rate is greater than 90.0 g/min, the spheroidization rate of titanium powders reduces rapidly as the powder feed rate increases. (authors)

  14. ESR response of powder samples of clear fused quartz material to high doses of 10 MeV electrons: possible applications for industrial radiation processing

    International Nuclear Information System (INIS)

    Aliabadi, R.; Amraei, R.; Ranjbar, A.H.; Rafieian, Sh.; Nasirimoghadam, S.

    2010-01-01

    Powder samples of clear fused quartz were irradiated by 10 MeV electrons at doses between 6-15 kGy and 25-37 kGy and analyzed with electron spin resonance. The reproducibility of the material dose response curve was studied, in which the irradiated samples were annealed and reused for further investigations. Results indicate a good linearity between the absorbed dose and the ESR intensity of the signals. They also showed that in the reuse processes, the electron spin resonance signal intensity, in both dose ranges was decreased. The thermal fading represented a relative sharp decay at room temperature through 15 days, after which the decay-rate was negligible for a measurement period of 60 days.

  15. Ultrasonic wave propagation in powders

    Science.gov (United States)

    Al-Lashi, R. S.; Povey, M. J. W.; Watson, N. J.

    2018-05-01

    Powder clumps (cakes) has a significant effect on the flowability and stability of powders. Powder caking is mainly caused by moisture migration due to wetting and environmental (temperature and humidity) changes. The process of moisture migration caking involves creating liquid bridges between the particles during condensation which subsequently harden to form solid bridges. Therefore, an effective and reliable technique is required to quantitatively and non-invasively monitor caking kinetics and effective stiffness. This paper describes two ultrasonic instruments (ultrasonic velocity pulse and airborne ultrasound systems) that have been used to monitor the caking phenomenon. Also, it discusses the relationship between the ultrasonic velocity and attenuation measurements and tracking caking kinetics and the effective stiffness of powders.

  16. Development of novel high power-short time (HPST) microwave assisted commercial decontamination process for dried turmeric powder (Curcuma Longa L.).

    Science.gov (United States)

    Behera, G; Sutar, P P; Aditya, S

    2017-11-01

    The commercially available dry turmeric powder at 10.34% d.b. moisture content was decontaminated using microwaves at high power density for short time. To avoid the loss of moisture from turmeric due to high microwave power, the drying kinetics were modelled and considered during optimization of microwave decontamination process. The effect of microwave power density (10, 33.5 and 57 W g -1 ), exposure time (10, 20 and 30 s) and thickness of turmeric layer (1, 2 and 3 mm) on total plate, total yeast and mold (YMC) counts, color change (∆E), average final temperature of the product (T af ), water activity (a w ), Page model rate constant (k) and total moisture loss (ML) was studied. The perturbation analysis was carried out for all variables. It was found that to achieve more than one log reduction in yeast and mold count, a substantial reduction in moisture content takes place leading to the reduced output. The microwave power density significantly affected the YMC, T af and a w of turmeric powder. But the thickness of sample and microwave exposure time showed effect only on T af , a w and ML. The colour of turmeric and Page model rate constant were not significantly changed during the process as anticipated. The numerical optimization was done at 57.00 W g -1 power density, 1.64 mm thickness of sample layer and 30 s exposure time. It resulted into 1.6 × 10 7 CFU g -1 YMC, 82.71 °C T af , 0.383 a w and 8.41% (d.b.) final moisture content.

  17. Magnetization reversal processes in bonded magnets made from a mixture of Nd–(Fe,Co)–B and strontium ferrite powders

    International Nuclear Information System (INIS)

    Dospial, M.; Plusa, D.

    2013-01-01

    Isotropic epoxy-resin bonded magnets composed of different amounts of Magnequench MQP-B and strontium ferrite powders have been prepared using a compression molding technique. The magnetic parameters for magnets with different amounts of strontium ferrite and magnetization reversal processes have been studied by the measurement of the initial magnetization curves, the major hysteresis loops measured at a field up to 14 T and sets of recoil loops. The enhancement of μ 0 M R and μ 0 H C is observed in comparison with the calculated values. From the recoil loops the field dependences of the reversible, irreversible and total magnetization components and the differential susceptibilities were derived. From the dependence of the irreversible magnetization component versus an applied field it was deduced that the main mechanism of magnetization reversal process is the pinning of domain walls in MQP-B and strontium ferrite grains. The interactions between the magnetic particles and grains have been examined by the analysis of the δM plot. The δM behavior of magnets with ferrite has been interpreted as being composed of magnetizing exchange coupling and demagnetizing dipolar interactions. - Highlights: ► SrFe 12 O 19 addition causes a decrease in the H c , J R and (BH) max . ► H c and J R changes are not in agreement with dilution law. ► Main mechanism of the coercivity is the pinning of domain walls. ► In both magnets from pure powders dominant role plays long range dipolar interactions. ► Dipolar and exchange interaction are simultaneously present in hybrids but the dipolar are weaker.

  18. An Experimental Study on Slurry Erosion Resistance of Single and Multilayered Deposits of Ni-WC Produced by Laser-Based Powder Deposition Process

    Science.gov (United States)

    Balu, Prabu; Hamid, Syed; Kovacevic, Radovan

    2013-11-01

    Single and multilayered deposits containing different mass fractions of tungsten carbide (WC) in nickel (Ni)-matrix (NT-20, NT-60, NT-80) are deposited on a AISI 4140 steel substrate using a laser-based powder deposition process. The transverse cross section of the coupons reveals that the higher the mass fraction of WC in Ni-matrix leads to a more uniform distribution through Ni-matrix. The slurry erosion resistance of the fabricated coupons is tested at three different impingement angles using an abrasive water jet cutting machine, which is quantified based on the erosion rate. The top layer of a multilayered deposit (i.e., NT-60 in a two-layer NT-60 over NT-20 deposit) exhibits better erosion resistance at all three tested impingement angles when compared to a single-layer (NT-60) deposit. A definite increase in the erosion resistance is noted with an addition of nano-size WC particles. The relationship between the different mass fractions of reinforcement (WC) in the deposited composite material (Ni-WC) and their corresponding matrix (Ni) hardness on the erosion rate is studied. The eroded surface is analyzed in the light of a three-dimensional (3-D) profilometer and a scanning electron microscope (SEM). The results show that a volume fraction of approximately 62% of WC with a Ni-matrix hardness of 540 HV resulting in the gouging out of WC from the Ni-matrix by the action of slurry. It is concluded that the slurry erosion resistance of the AISI 4140 steel can be significantly enhanced by introducing single and multilayered deposits of Ni-WC composite material fabricated by the laser-based powder deposition process.

  19. Fundamentals of powder metallurgy

    International Nuclear Information System (INIS)

    Khan, I.H.; Qureshi, K.A.; Minhas, J.I.

    1988-01-01

    This book is being presented to introduce the fundamentals of technology of powder metallurgy. An attempt has been made to present an overall view of powder metallurgy technology in the first chapter, whereas chapter 2 to 8 deal with the production of metal powders. The basic commercial methods of powder production are briefly described with illustrations. Chapter 9 to 12 describes briefly metal powder characteristics and principles of testing, mixing, blending, conditioning, compaction and sintering. (orig./A.B.)

  20. Rapid quantitation of atorvastatin in process pharmaceutical powder sample using Raman spectroscopy and evaluation of parameters related to accuracy of analysis.

    Science.gov (United States)

    Lim, Young-Il; Han, Janghee; Woo, Young-Ah; Kim, Jaejin; Kang, Myung Joo

    2018-07-05

    The purpose of this study was to determine the atorvastatin (ATV) content in process pharmaceutical powder sample using Raman spectroscopy. To establish the analysis method, the influence of the type of Raman measurements (back-scattering or transmission mode), preparation of calibration sample (simple admixing or granulation), sample pre-treatment (pelletization), and spectral pretreatment on the Raman spectra was investigated. The characteristic peak of the active compound was more distinctively detected in transmission Raman mode with a laser spot size of 4mm than in the back-scattering method. Preparation of calibration samples by wet granulation, identical to the actual manufacturing process, provided unchanged spectral patterns for the in process sample, with no changes and/or shifts in the spectrum. Pelletization before Raman analysis remarkably improved spectral reproducibility by decreasing the difference in density between the samples. Probabilistic quotient normalization led to accurate and consistent quantification of the ATV content in the calibration samples (standard error of cross validation: 1.21%). Moreover, the drug content in the granules obtained from five commercial batches were reliably quantified, with no statistical difference (p=0.09) with that obtained by HPLC assay. From these findings, we suggest that transmission Raman analysis may be a fast and non-invasive method for the quantification of ATV in actual manufacturing processes. Copyright © 2018 Elsevier B.V. All rights reserved.

  1. Rapid quantitation of atorvastatin in process pharmaceutical powder sample using Raman spectroscopy and evaluation of parameters related to accuracy of analysis

    Science.gov (United States)

    Lim, Young-Il; Han, Janghee; Woo, Young-Ah; Kim, Jaejin; Kang, Myung Joo

    2018-07-01

    The purpose of this study was to determine the atorvastatin (ATV) content in process pharmaceutical powder sample using Raman spectroscopy. To establish the analysis method, the influence of the type of Raman measurements (back-scattering or transmission mode), preparation of calibration sample (simple admixing or granulation), sample pre-treatment (pelletization), and spectral pretreatment on the Raman spectra was investigated. The characteristic peak of the active compound was more distinctively detected in transmission Raman mode with a laser spot size of 4 mm than in the back-scattering method. Preparation of calibration samples by wet granulation, identical to the actual manufacturing process, provided unchanged spectral patterns for the in process sample, with no changes and/or shifts in the spectrum. Pelletization before Raman analysis remarkably improved spectral reproducibility by decreasing the difference in density between the samples. Probabilistic quotient normalization led to accurate and consistent quantification of the ATV content in the calibration samples (standard error of cross validation: 1.21%). Moreover, the drug content in the granules obtained from five commercial batches were reliably quantified, with no statistical difference (p = 0.09) with that obtained by HPLC assay. From these findings, we suggest that transmission Raman analysis may be a fast and non-invasive method for the quantification of ATV in actual manufacturing processes.

  2. Processes of microstructural evolution during high-energy mechanical treatment of ZnO and black NiO powder mixture

    Energy Technology Data Exchange (ETDEWEB)

    Kakazey, M., E-mail: kakazey@hotmail.com [Centro de Investigación en Ingeniería y Ciencias Aplicadas, Universidad Autonoma del Estado de Morelos, Cuernavaca (Mexico); Vlasova, M. [Centro de Investigación en Ingeniería y Ciencias Aplicadas, Universidad Autonoma del Estado de Morelos, Cuernavaca (Mexico); Vorobiev, Y. [Unidad Querétaro del Centro de Investigación y de Estudios Avanzados del Instituto Politécnico Nacional, Querétaro (Mexico); Leon, I. [Centro de Investigaciones Quimicas, Universidad Autonoma del Estado de Morelos, Cuernavaca (Mexico); Cabecera Gonzalez, M. [Facultad de Ciencias Químicas e Ingeniería, Universidad Autonoma del Estado de Morelos, Cuernavaca (Mexico); Chávez Urbiola, Edgar Arturo [Unidad Querétaro del Centro de Investigación y de Estudios Avanzados del Instituto Politécnico Nacional, Querétaro (Mexico)

    2014-11-15

    Kinetics of microstructural evolution in ZnO and NiO black powder mixture during prolonged high-energy mechanical ball milling were investigated by Scanning Electron Microscopy, Laser Particle Sizer, X-ray diffraction, Electron Paramagnetic Resonance, Fourier Transform Infrared Spectroscopy and UV–vis Diffuse Reflection methods. The use of these methods allows us to control the macrostructural processes (ZnO particles and NiO granules grinding, the deagglomeration and “secondary agglomeration”), the microstructural processes (formation and annealing of different native defects in ZnO [V{sub Zn}{sup −}:Zn{sub i}{sup 0} (I), V{sub Zn}{sup −} (II), and (V{sub Zn}{sup −}){sub 2}{sup −} (III) centers] and NiO black) and the mechanothermal processes in samples. This allows to establish the relationship between microstructural evolution and the properties of the samples depending on the duration of the mechanical processing.

  3. Radiation effects in high-disperse metal media and their application in powder metallurgy

    International Nuclear Information System (INIS)

    Zaykin, Y.A.; Aliyev, B.A.

    2002-01-01

    Experimental and theoretical results showing up effects of metal powder radiation processing, such as powder grinding, chemical refinement, and changes in powder particle surface state, are discussed. It is shown that preliminary irradiation of metal powders leads to profound structural alterations at all further stages of their processing by conventional methods of powder metallurgy and eventually effects the properties of the resulting product

  4. Slip casting nano-particle powders for making transparent ceramics

    Science.gov (United States)

    Kuntz, Joshua D [Livermore, CA; Soules, Thomas F [Livermore, CA; Landingham, Richard Lee [Livermore, CA; Hollingsworth, Joel P [Oakland, CA

    2011-04-12

    A method of making a transparent ceramic including the steps of providing nano-ceramic powders in a processed or unprocessed form, mixing the powders with de-ionized water, the step of mixing the powders with de-ionized water producing a slurry, sonifing the slurry to completely wet the powder and suspend the powder in the de-ionized water, separating very fine particles from the slurry, molding the slurry, and curing the slurry to produce the transparent ceramic.

  5. Sysnthesis of powders by freeze-drying

    International Nuclear Information System (INIS)

    Johnson, S.M.; Gusman, M.I.; Hildenbrand, D.L.

    1988-01-01

    The freeze-drying method of synthesizing powders of the superconducting oxide YBa 2 Cu 3 O 7 - δ is described. This process produces homogeneous, submicron powders of high purity. The effects of salt selection, solution concentration and pH on the process are described. Some evaluation of the sintering behavior and the effects on critical current density are included

  6. U-8 wt %Mo and 7 wt %Mo alloys powder obtained by an hydride-de hydride process; Obtencion de polvo de aleaciones U-8% Mo y U-7% Mo (en peso) mediante hidruracion

    Energy Technology Data Exchange (ETDEWEB)

    Balart, Silvia N; Bruzzoni, Pablo; Granovsky, Marta S; Gribaudo, Luis M.J.; Hermida, Jorge D; Ovejero, Jose; Rubiolo, Gerardo H; Vicente, Eduardo E [Comision Nacional de Energia Atomica, General San Martin (Argentina). Dept. de Materiales

    2000-07-01

    Uranium-molybdenum alloys are been tested as a component in high-density LEU dispersion fuels with very good performances. These alloys need to be transformed to powder due to the manufacturing requirements of the fuels. One method to convert ductile alloys into powder is the hydride-de hydride process, which takes advantage of the ability of the U-{alpha} phase to transform to UH{sub 3}: a brittle and relatively low-density compound. U-Mo alloys around 7 and 8 wt % Mo were melted and heat treated at different temperature ranges in order to partially convert {gamma} -phase to {alpha} -phase. Subsequent hydriding transforms this {alpha} -phase to UH{sub 3}. The volume change associated to the hydride formation embrittled the material which ends up in a powdered alloy. Results of the optical metallography, scanning electron microscopy, X-ray diffraction during different steps of the process are shown. (author)

  7. Evaluation of Aqueous and Powder Processing Techniques for Production of Pu-238-Fueled General Purpose Heat Sources

    Energy Technology Data Exchange (ETDEWEB)

    2008-06-01

    This report evaluates alternative processes that could be used to produce Pu-238 fueled General Purpose Heat Sources (GPHS) for radioisotope thermoelectric generators (RTG). Fabricating GPHSs with the current process has remained essentially unchanged since its development in the 1970s. Meanwhile, 30 years of technological advancements have been made in the fields of chemistry, manufacturing, ceramics, and control systems. At the Department of Energy’s request, alternate manufacturing methods were compared to current methods to determine if alternative fabrication processes could reduce the hazards, especially the production of respirable fines, while producing an equivalent GPHS product. An expert committee performed the evaluation with input from four national laboratories experienced in Pu-238 handling.

  8. LARC powder prepreg system

    Science.gov (United States)

    Baucom, Robert M.; Marchello, Joseph M.

    1990-01-01

    Thermoplastic prepregs of LARC-TPI have been produced in a fluidized bed unit on spread continuous fiber tows. The powders are melted on the fibers by radiant heating to adhere the polymer to the fiber. This process produces tow prepreg uniformly without imposing severe stress on the fibers or requiring long high temperature residence times for the polymer. Unit design theory and operating correlations have been developed to provide the basis for scale up to commercial operation. Special features of the operation are the pneumatic tow spreader, fluidized bed and resin feed systems.

  9. An instrument for in situ time-resolved X-ray imaging and diffraction of laser powder bed fusion additive manufacturing processes

    Science.gov (United States)

    Calta, Nicholas P.; Wang, Jenny; Kiss, Andrew M.; Martin, Aiden A.; Depond, Philip J.; Guss, Gabriel M.; Thampy, Vivek; Fong, Anthony Y.; Weker, Johanna Nelson; Stone, Kevin H.; Tassone, Christopher J.; Kramer, Matthew J.; Toney, Michael F.; Van Buuren, Anthony; Matthews, Manyalibo J.

    2018-05-01

    In situ X-ray-based measurements of the laser powder bed fusion (LPBF) additive manufacturing process produce unique data for model validation and improved process understanding. Synchrotron X-ray imaging and diffraction provide high resolution, bulk sensitive information with sufficient sampling rates to probe melt pool dynamics as well as phase and microstructure evolution. Here, we describe a laboratory-scale LPBF test bed designed to accommodate diffraction and imaging experiments at a synchrotron X-ray source during LPBF operation. We also present experimental results using Ti-6Al-4V, a widely used aerospace alloy, as a model system. Both imaging and diffraction experiments were carried out at the Stanford Synchrotron Radiation Lightsource. Melt pool dynamics were imaged at frame rates up to 4 kHz with a ˜1.1 μm effective pixel size and revealed the formation of keyhole pores along the melt track due to vapor recoil forces. Diffraction experiments at sampling rates of 1 kHz captured phase evolution and lattice contraction during the rapid cooling present in LPBF within a ˜50 × 100 μm area. We also discuss the utility of these measurements for model validation and process improvement.

  10. Study of the processes of adsorption of amine-containing surface-active substance on the surface of Aluminum powder

    Directory of Open Access Journals (Sweden)

    Antonina Dyuryagina

    2012-03-01

    Full Text Available Equilibrium characteristics of adsorption on a surface of a pigment depending on concentration factors and temperature of the dispersive environment are defined. Kinetic laws of superficial activity of binary, threefold homogeneous and heterogeneous modeling systems are studied. The estimation of mechanisms of process of adsorption is carried out.

  11. Studies on powder processing and sintering behaviour of ZrO2-9.0 mol% Y2O3 ceramics

    International Nuclear Information System (INIS)

    Ghosh, A.; Gonal, M.R.; Upadhyaya, D.D.; Ram Prasad

    1998-01-01

    In the present investigation the synthesis and densification behaviour of ZrO 2 -9.0 mol% Y 2 O 3 ceramics has been described. Powder preparation was based on the co-precipitation method. It was found that variation in the precipitation conditions and washing steps of the precipitated gels resulted in powder of different agglomerate sizes. The effect of different precipitations and washing conditions on the crystallite size of the 600 deg C calcined powders were examined by x-ray diffraction. The powders produced were essentially of the cubic fluorite phase. The ball-milled powders were analyzed for particle size distribution. Densification behaviour of the bodies made by slip casting has also been studied. (author)

  12. Corrosion-resistant powder-metallurgy stainless steel powders and compacts therefrom

    International Nuclear Information System (INIS)

    Klar, E.; Ro, D.H.; Whitman, C.I.

    1980-01-01

    Disclosed is a process for improving the corrosion resistance of a stainless steel powder or compact thereof wherein the powder is produced by atomizing a melt of metals in an oxidizing environment whereby the resulting stainless steel powder is surface-enriched in silicon oxides. The process comprises adding an effective proportion of modifier metal to the melt prior to the atomization, the modifier metal selected from the group consisting of tin, aluminum, lead, zinc, magnesium, rare earth metals and like metals capable of enrichment about the surface of the resulting atomized stainless steel powder and effective under reductive sintering conditions in the depletion of the silicon oxides about the surface; and sintering the resulting atomized powder or a compact thereof under reducing conditions, the sintered powder or compact thereof being depleted in the silicon oxides and the corrosion resistance of the powder or compact thereof being improved thereby

  13. Effects of high-pressure process on kinetics of leaching oil from soybean powder using hexane in batch systems.

    Science.gov (United States)

    Uhm, Joo Tae; Yoon, Won Byong

    2011-08-01

    Mass transfer models of leaching oil from soybean (Glycine max) flour with hexane after high-pressure process (HPP) treatment were developed. High pressure (450 MPa) was applied to the soybean flour (mean diameter of flour particle: 365 μm) for 30 min before leaching the oil components in the solvent. The ratio of solvent (volume, mL) to soybean flour (mass, g), such as 1:10 and 1:20, was employed to characterize the effect of solvent ratio on the leaching rate in the batch type of extraction process. Ultraviolet absorbance at 300 nm was used to monitor the extraction rate. Saturation solubility (C(AS)) was determined to be 21.73 kg/m³. The mass transfer coefficients (k) were determined based on the 1st- and 2nd-order kinetic models. The 2nd kinetic model showed better fit. The HPP treatment showed a higher extraction rate and yield compared to the control, while the amount of solvent did not affect the extraction rate and yield. The scanning electron microscope showed that HPP-treated soybean particles included more pores than the untreated. The pores observed in the HPP-treated soybean flours might help increase the mass transfer rate of solvent and solute in the solid matrix. High-pressure processing can help increase the extraction rate of oil from the soybean flour operated in batch systems. The conventional solid to solvent ratio (1:20) used to extract oil composition from the plant seed did not help increase the amount of oil extracted from the soybean flour. © 2011 Institute of Food Technologists®

  14. Instrumental texture and sensory evaluation of fermented dairy beverages processed with reconstituted goat whey powder and a co-culture of Streptococcus thermophilus and Lactobacillus casei

    Directory of Open Access Journals (Sweden)

    Áurea Marcela de Souza Pereira

    2018-01-01

    Full Text Available The effects of Lactobacillus casei BGP93 used as adjunct culture on the physicochemical, textural and sensory characteristics of a dairy beverage processed with goat Coalho cheese whey powder and Streptococcus thermophilus TA-40 as starter (ST-LC beverage were investigated in comparison to a control product (ST beverage without L. casei. No significant differences were observed between the ST and ST-LC trials concerning the acidification pattern throughout the fermentation process (P>0.05. Post-acidification was also not observed for both trials since their pH values were maintained stable, without significant differences during 21 days at 4 ± 1 °C. This pH stability reinforced the maintenance of firmness, consistency, cohesiveness and viscosity index without significant differences between the sampling periods throughout the whole storage in both trials, and also that no significant difference was verified between the ST and ST-LC beverages in the sensory evaluation (P>0.05.

  15. On the role of heat and mass transfer into laser processability during selective laser melting AlSi12 alloy based on a randomly packed powder-bed

    Science.gov (United States)

    Wang, Lianfeng; Yan, Biao; Guo, Lijie; Gu, Dongdong

    2018-04-01

    A newly transient mesoscopic model with a randomly packed powder-bed has been proposed to investigate the heat and mass transfer and laser process quality between neighboring tracks during selective laser melting (SLM) AlSi12 alloy by finite volume method (FVM), considering the solid/liquid phase transition, variable temperature-dependent properties and interfacial force. The results apparently revealed that both the operating temperature and resultant cooling rate were obviously elevated by increasing the laser power. Accordingly, the resultant viscosity of liquid significantly reduced under a large laser power and was characterized with a large velocity, which was prone to result in a more intensive convection within pool. In this case, the sufficient heat and mass transfer occurred at the interface between the previously fabricated tracks and currently building track, revealing a strongly sufficient spreading between the neighboring tracks and a resultant high-quality surface without obvious porosity. By contrast, the surface quality of SLM-processed components with a relatively low laser power notably weakened due to the limited and insufficient heat and mass transfer at the interface of neighboring tracks. Furthermore, the experimental surface morphologies of the top surface were correspondingly acquired and were in full accordance to the calculated results via simulation.

  16. High damping Al-Fe-Mo-Si/Zn-Al composites produced by rapidly solidified powder metallurgy process

    International Nuclear Information System (INIS)

    Li, P.Y.; Dai, S.L.; Chai, S.C.; Li, Y.R.

    2000-01-01

    The metallic materials commonly used in aircraft and aerospace fields, such as aluminum and titanium alloys, steels, etc., show extremely low damping capacity (usually of the order of or less than 10 -3 ). Thus, some problems related to vibration may emerge and influence the reliability, safety and life of airplanes, satellites, etc. It has been reported that almost two thirds of errors for rockets and satellites are related to vibration and noise. One effective way to solve these vibration-related problems is to adopt high damping metallic materials. Conventional high damping alloys exhibit damping capacity above 10 -2 , however, their densities are usually great than 5 x 10 3 kg m -3 , or their strengths are less than 200 MPa (for alloys based on dislocation damping), making them impossible to be applied to aircraft and aerospace areas. Recently, some low-density high-damping metal/metal composites based on aluminum and high damping alloys have been developed in Beijing Institute of Aeronautical Materials (BIAM) by the rapidly solidified power metallurgy process. This paper aims to report the properties of the composites based on a high temperature Al-Fe-Mo-Si alloy and a high damping Zn-Al alloy, and compare them with that of 2618-T61 alloy produced by the ingot metallurgy process

  17. Development of granular powder manufacturing technology by spray pyrolysis

    International Nuclear Information System (INIS)

    Katoh, Yoshiyuki; Kawase, Keiichi; Takahashi, Yoshiharu; Todokoro, Akio

    1996-01-01

    For shortening of mixed-oxide (MOX) fuel manufacturing process and improvement in treatment of MOX-powder, we have been developing the granular powder production technology. Since the granular powders have excellent fluidity owing to the spherical shape, there is the possibility of modifying scattering and adcering of the powder in the process equipment. In this paper, spray pyrolysis process in adopted as the process of manufacturing the granular powders and the basic feasibility study has been carried out. The experimental results show that the manufactured granular powders have excellent fluidity and the diameter of the powders is controllable. Furthermore, high density pellets are formed by sintering the powders. Thus, it is clarified that this process is promising for the actual MOX fuel fabrication. (author)

  18. Laser and electron-beam powder-bed additive manufacturing of metallic implants: A review on processes, materials and designs.

    Science.gov (United States)

    Sing, Swee Leong; An, Jia; Yeong, Wai Yee; Wiria, Florencia Edith

    2016-03-01

    Additive manufacturing (AM), also commonly known as 3D printing, allows the direct fabrication of functional parts with complex shapes from digital models. In this review, the current progress of two AM processes suitable for metallic orthopaedic implant applications, namely selective laser melting (SLM) and electron beam melting (EBM) are presented. Several critical design factors such as the need for data acquisition for patient-specific design, design dependent porosity for osteo-inductive implants, surface topology of the implants and design for reduction of stress-shielding in implants are discussed. Additive manufactured biomaterials such as 316L stainless steel, titanium-6aluminium-4vanadium (Ti6Al4V) and cobalt-chromium (CoCr) are highlighted. Limitations and future potential of such technologies are also explored. © 2015 Orthopaedic Research Society. Published by Wiley Periodicals, Inc.

  19. Annex 4 - Task 08/13 final report, Producing the binary uranium alloys with alloying components Al, Mo, Zr, Nb, and B

    International Nuclear Information System (INIS)

    Lazarevic, Dj.

    1961-01-01

    Due to reactivity of uranium in contact with the gasses O 2 , N 2 , H 2 , especially under higher temperatures uranium processing is always done in vacuum or inert gas. Melting, alloying and casting is done in high vacuum stoves. This report reviews the type of furnaces and includes detailed description of the electric furnace for producing uranium alloys which is available in the Institute

  20. Roller compaction of moist pharmaceutical powders.

    Science.gov (United States)

    Wu, C-Y; Hung, W-L; Miguélez-Morán, A M; Gururajan, B; Seville, J P K

    2010-05-31

    The compression behaviour of powders during roller compaction is dominated by a number of factors, such as process conditions (roll speed, roll gap, feeding mechanisms and feeding speed) and powder properties (particle size, shape, moisture content). The moisture content affects the powder properties, such as the flowability and cohesion, but it is not clear how the moisture content will influence the powder compression behaviour during roller compaction. In this study, the effect of moisture contents on roller compaction behaviour of microcrystalline cellulose (MCC, Avicel PH102) was investigated experimentally. MCC samples of different moisture contents were prepared by mixing as-received MCC powder with different amount of water that was sprayed onto the powder bed being agitated in a rotary mixer. The flowability of these samples were evaluated in terms of the poured angle of repose and flow functions. The moist powders were then compacted using the instrumented roller compactor developed at the University of Birmingham. The flow and compression behaviour during roller compaction and the properties of produced ribbons were examined. It has been found that, as the moisture content increases, the flowability of moist MCC powders decreases and the powder becomes more cohesive. As a consequence of non-uniform flow of powder into the compaction zone induced by the friction between powder and side cheek plates, all produced ribbons have a higher density in the middle and lower densities at the edges. For the ribbons made of powders with high moisture contents, different hydration states across the ribbon width were also identified from SEM images. Moreover, it was interesting to find that these ribbons were split into two halves. This is attributed to the reduction in the mechanical strength of moist powder compacts with high moisture contents produced at high compression pressures. Copyright (c) 2010 Elsevier B.V. All rights reserved.

  1. Effect of powder geometry on densification

    International Nuclear Information System (INIS)

    Spasskij, M.R.; Spasskaya, I.A.; Shatalova, I.G.; Shchukin, E.D.

    1979-01-01

    The effect of particle shape and size composition on the processes of powder vibratory compacting is considered. Using microstress measurements in compacted structures of conglomerated and disintegrated tungsten powders as well as powder strength testing the existence of a zone of transition from a structural deformation to a plastic one has been shown. The formation of phase interparticle contacts of practically stable strength (approximately 5-6 dyn) is a characteristic feature of the zone. The width of the transition zone greatly depends upon geometrical powder properties; 55-65 % for conglomerated tungsten, 63-66 % for integrated tungsten

  2. Obtainment of the alloy Cu13Al4Ni using processed by powder metallurgy; Obtencao da liga Cu13Al4Ni via metalurgia do po

    Energy Technology Data Exchange (ETDEWEB)

    Grossi, L.J.; Damasceno, N.; Muterlle, P.V., E-mail: larajgrossi@yahoo.com.br [Universidade de Brasilia (UnB), Brasilia, DF (Brazil). Departamento de Engenharia Mecanica

    2016-07-01

    The powder metallurgy is a technique environmentally advantageous that allows the production of many pieces, with a good superficial finishing and dimensional tolerance. For the production of pieces using technique, basics steps are carried out, as the characterization of powders, the mixing and homogenization, compacting and sintering. In this context, this work has as objective the obtainment of the Cu13Al4Ni alloy via powder metallurgy. For this, was made a high energy milling for 2, 4 and 8 hours. Then, the milled powder was compacted and posteriorly, sintered in an oven with controlled atmosphere. It was observed that the milling time affects directly in sintering of the pieces. The best results obtained were for the samples that were milled for 4 hours. This samples have showed 21, 52% of porosity and 6,382 g/cm³ of the density of sintered. (author)

  3. Powder densification maps in Selective Laser Sintering

    International Nuclear Information System (INIS)

    Bourell, D.; Wohlert, M.; Harlan, N.; Beaman, J.; Das, S.

    2002-01-01

    Selective Laser Sintering (SLS) is a manufacturing process in which a part is produced without the need for part-specific tooling. It competes effectively with other manufacturing processes when part geometry is complex and the production run is not large. Traditionally, this was limited to prototype production, although tooling applications are now appearing. This paper describes several applications of powder densification maps to advance solutions in direct SLS of metallic and ceramic powders. Time-dependent plasticity issues arise in pre-processing of powder to make it suitable for SLS and in post-processing of SLS parts to obtain desired density. (Abstract Copyright [2002], Wiley Periodicals, Inc.)

  4. Comparison of Thermodynamic Predictions and Experimental Observations on B Additions in Powder-Processed Ni-Based Superalloys Containing Elevated Concentrations of Nb

    Science.gov (United States)

    Antonov, Stoichko; Huo, Jiajie; Feng, Qiang; Isheim, Dieter; Seidman, David N.; Sun, Eugene; Tin, Sammy

    2018-03-01

    Boron additions to Ni-based superalloys are considered to be beneficial to the creep properties of the alloy, as boron has often been reported to increase grain boundary cohesion, increase ductility, and promote the formation of stable boride phases. Despite the importance, it is not well understood whether these improvements are associated with the presence of elemental boron or stable borides along the grain boundaries. In this investigation, two experimental powder-processed Ni-based superalloys containing elevated levels of Nb were found to exhibit increased solubility for B in the γ matrix when compared to similar commercial Ni-based superalloys. This resulted in an overall lower B concentration at grain boundaries that suppressed boride formation. As the predictive capability of CALPHAD database models for Ni-based superalloys have improved over the years, some discrepancies may still persist around compositionally heterogeneous features such as grain boundaries. Improved quantification of the characteristic partitioning of B as a function of the bulk alloy composition is required for understanding and predicting the stability of borides.

  5. Influence of pre-heating on the surface modification of powder-metallurgy processed cold-work tool steel during laser surface melting

    Energy Technology Data Exchange (ETDEWEB)

    Šturm, Roman, E-mail: roman.sturm@fs.uni-lj.si [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Štefanikova, Maria [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Steiner Petrovič, Darja [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia)

    2015-01-15

    Graphical abstract: - Highlights: • Heat-treatment protocol for laser surface melting of cold-work tool steel is proposed. • The laser melted steel surface is hardened, and morphologically modified. • The pre-heating of substrate creates a crack-and pore-free steel surface. • The optimum pre-heating temperature is determined to be 350 °C. • Using pre-heating the quantity of retained austenite is reduced. - Abstract: In this study we determine the optimal parameters for surface modification using the laser surface melting of powder-metallurgy processed, vanadium-rich, cold-work tool steel. A combination of steel pre-heating, laser surface melting and a subsequent heat treatment creates a hardened and morphologically modified surface of the selected high-alloy tool steel. The pre-heating of the steel prior to the laser surface melting ensures a crack- and pore-free modified surface. Using a pre-heating temperature of 350 °C, the extremely fine microstructure, which typically evolves during the laser-melting, became slightly coarser and the volume fraction of retained austenite was reduced. In the laser-melted layer the highest values of microhardness were achieved in the specimens where a subsequent heat treatment at 550 °C was applied. The performed thermodynamic calculations were able to provide a very valuable assessment of the liquidus temperature and, especially, a prediction of the chemical composition as well as the precipitation and dissolution sequence for the carbides.

  6. Advancement of In-Flight Alumina Powder Spheroidization Process with Water Droplet Injection Using a Small Power DC-RF Hybrid Plasma Flow System

    Science.gov (United States)

    Jang, Juyong; Takana, Hidemasa; Park, Sangkyu; Nishiyama, Hideya

    2012-09-01

    The correlation between plasma thermofluid characteristics and alumina powder spheroidization processes with water droplet injection using a small power DC-RF hybrid plasma flow system was experimentally clarified. Micro-sized water droplets with a low water flow rate were injected into the tail of thermal plasma flow so as not to disturb the plasma flow directly. Injected water droplets were vaporized in the thermal plasma flow and were transported upstream in the plasma flow to the torch by the backflow. After dissociation of water, the production of hydrogen was detected by the optical emission spectroscopy in the downstream RF plasma flow. The emission area of the DC plasma jet expanded and elongated in the vicinity of the RF coils. Additionally, the emission area of RF plasma flow enlarged and was visible as red emission in the downstream RF plasma flow in the vicinity below the RF coils due to hydrogen production. Therefore, the plasma flow mixed with produced hydrogen increased the plasma enthalpy and the highest spheroidization rate of 97% was obtained at a water flow rate of 15 Sm l/min and an atomizing gas flow rate of 8 S l/min using a small power DC-RF hybrid plasma flow system.

  7. Effects of surrounding powder in sintering process on the properties of Sb and Mn- doped barium-strontium titanate PTCR ceramics

    Directory of Open Access Journals (Sweden)

    Pornsuda Bomlai

    2006-05-01

    Full Text Available In this research, the effects of surrounding powder used during sintering of Sb and Mn doped bariumstrontium titanate (BST ceramics were studied. The ceramic samples were prepared by a conventional mixed-oxide method and placed on different powders during sintering. Phase formation, microstructure and PTCR behavior of the samples were then observed. Microstructures and PTCR behavior varied with the type of surrounding powder, whereas the crystal structure did not change. The surrounding powder has more effects on the shape of the grain than on the size. The grain size of samples was in the range of 5-20 μm. The most uniform grain size and the highest increase of the ratio of ρmax/ρRT were found to be about 106 for samples which had been sintered on Sb-doped BST powder. This value was an order of magnitude greater than for samples sintered on a powder of the equivalent composition to that of the sample pellet.

  8. High density UO2 powder preparation for HWR fuel

    International Nuclear Information System (INIS)

    Hwang, S. T.; Chang, I. S.; Choi, Y. D.; Cho, B. R.; Kwon, S. W.; Kim, B. H.; Moon, B. H.; Kim, S. D.; Phyu, K. M.; Lee, K. A.

    1992-01-01

    The objective of this project is to study on the preparation of method high density UO 2 powder for HWR Fuel. Accordingly, it is necessary to character ize the AUC processed UO 2 powder and to search method for the preparation of high density UO 2 powder for HWR Fuel. Therefore, it is expected that the results of this study can effect the producing of AUC processed UO 2 powder having sinterability. (Author)

  9. CVD carbon powders modified by ball milling

    Directory of Open Access Journals (Sweden)

    Kazmierczak Tomasz

    2015-09-01

    Full Text Available Carbon powders produced using a plasma assisted chemical vapor deposition (CVD methods are an interesting subject of research. One of the most interesting methods of synthesizing these powders is using radio frequency plasma. This method, originally used in deposition of carbon films containing different sp2/sp3 ratios, also makes possible to produce carbon structures in the form of powder. Results of research related to the mechanical modification of these powders have been presented. The powders were modified using a planetary ball mill with varying parameters, such as milling speed, time, ball/powder mass ratio and additional liquids. Changes in morphology and particle sizes were measured using scanning electron microscopy and dynamic light scattering. Phase composition was analyzed using Raman spectroscopy. The influence of individual parameters on the modification outcome was estimated using statistical method. The research proved that the size of obtained powders is mostly influenced by the milling speed and the amount of balls. Powders tend to form conglomerates sized up to hundreds of micrometers. Additionally, it is possible to obtain nanopowders with the size around 100 nm. Furthermore, application of additional liquid, i.e. water in the process reduces the graphitization of the powder, which takes place during dry milling.

  10. High-energy high-rate pulsed-power processing of materials by powder consolidation and by railgun deposition. Technical report (Final), 10 April 1985-10 February 1987

    Energy Technology Data Exchange (ETDEWEB)

    Persad, C.; Marcus, H.L.; Weldon, W.F.

    1987-03-31

    This exploratory research program was initiated to investigate the potential of using pulse power sources for powder consolidation, deposition and other high-energy high-rate processing. The characteristics of the high-energy-high-rate (1MJ/s) powder consolidation using megampere current pulses from a homopolar generator, were defined. Molybdenum Alloy TZM, a nickel-based metallic glass, copper/graphite composites, and P/M aluminum alloy X7091 were investigated. The powder-consolidation process produced high densification rates. Density values of 80% to 99% could be obtained with subsecond high-temperature exposure. Specific energy input and applied pressure were controlling process parameters. Time temperature transformation (TTT) concepts underpin a fundamental understanding of pulsed power processing. Inherent control of energy input, and time-to-peak processing temperature developed to be held to short times. Deposition experiments were conducted using an exploding-foil device (EFD) providing an armature feed to railgun mounted in a vacuum chamber. The material to be deposited - in plasma, gas, liquid, or solid state - was accelerated electromagnetically in the railgun and deposited on a substrate. Deposits of a wide variety of single- and multi-specie materials were produced on several types of substrates. In a series of ancillary experiments, pulsed-skin-effect heating and self quenching of metallic conductors was discovered to be a new means of surface modification by high-energy high-rate-processing.

  11. [Freeze drying process optimization of ginger juice-adjuvant for Chinese materia medica processing and stability of freeze-dried ginger juice powder].

    Science.gov (United States)

    Yang, Chun-Yu; Guo, Feng-Qian; Zang, Chen; Cao, Hui; Zhang, Bao-Xian

    2018-02-01

    Ginger juice, a commonly used adjuvant for Chinese materia medica, is applied in processing of multiple Chinese herbal decoction pieces. Because of the raw materials and preparation process of ginger juice, it is difficult to be preserved for a long time, and the dosage of ginger juice in the processing can not be determined base on its content of main compositions. Ginger juice from different sources is hard to achieve consistent effect during the processing of traditional Chinese herbal decoction pieces. Based on the previous studies, the freeze drying of ginger juice under different shelf temperatures and vacuum degrees were studied, and the optimized freeze drying condition of ginger juice was determined. The content determination method for 6-gingerol, 8-gingerol, 10-gingerol and 6-shagaol in ginger juice and redissolved ginger juice was established. The content changes of 6-gingerol, 8-gingerol, 10-gingerol, 6-gingerol, 6-shagaol, volatile oil and total phenol were studied through the drying process and 30 days preservation period. The results showed that the freeze drying time of ginger juice was shortened after process optimization; the compositions basically remained unchanged after freeze drying, and there was no significant changes in the total phenol content and gingerol content, but the volatile oil content was significantly decreased( P <0.05). Within 30 days, the contents of gingerol, total phenol, and volatile oil were on the decline as a whole. This study has preliminarily proved the feasibility of freeze-drying process of ginger juice as an adjuvant for Chinese medicine processing. Copyright© by the Chinese Pharmaceutical Association.

  12. Tungsten and tungsten alloys by powder metallurgy

    International Nuclear Information System (INIS)

    Belhadjhamida, A.; German, R.M.

    1991-01-01

    Tungsten has a historical link with powder metallurgy and there is continued progress in expanding the available compositions and processing options. This paper starts with an introduction to the history of tungsten powder metallurgy and use this as a basis for analyzing some of the current trends. The literature base in tungsten processing is expanding and includes new alloys, microstructures, and processing routes. A few examples will be emphasize here to produce a frame work for this program, including description of sintering mechanisms for tungsten, liquid phase sintering advances, hot consolidation fundamentals, and options for complex shaping using powder injection modeling. For this base, subsequent presentations will expand on these fundamental advances

  13. Fuel powder production from ductile uranium alloys

    International Nuclear Information System (INIS)

    Clark, C.R.; Meyer, M.K.

    1998-01-01

    Metallic uranium alloys are candidate materials for use as the fuel phase in very-high-density LEU dispersion fuels. These ductile alloys cannot be converted to powder form by the processes routinely used for oxides or intermetallics. Three methods of powder production from uranium alloys have been investigated within the US-RERTR program. These processes are grinding, cryogenic milling, and hydride-dehydride. In addition, a gas atomization process was investigated using gold as a surrogate for uranium. (author)

  14. The processing and characterization of animal-derived bone to yield materials with biomedical applications. Part II: milled bone powders, reprecipitated hydroxyapatite and the potential uses of these materials.

    Science.gov (United States)

    Johnson, G S; Mucalo, M R; Lorier, M A; Gieland, U; Mucha, H

    2000-11-01

    Further studies on the processing and use of animal-bone-derived calcium phosphate materials in biomedical applications are presented. Bone powders sourced either from the direct crushing and milling of bovine, ovine and cervine bone or after being subjected to defatting and acid digestion/NaOH reprecipitation and sodium hypochlorite hydrogen peroxide treatment of animal bones were characterized using Fourier transform infra-red (FTIR) spectroscopy, 13C solid state magic angle spinning (MAS) nuclear magnetic resonance (NMR) spectroscopy, atomic absorption (AA) and inductively coupled plasma (ICP) spectrometric techniques. Bone powders were trialled for their potential use as a substrate for phosphine coupling and enzyme immobilization as well as a feedstock powder for plasma spraying on titanium metal substrates. Results indicated that enzyme immobilization by phosphine coupling could be successfully achieved on milled cervine bone with the immobilized enzyme retaining some activity. It was found that the presence of impurities normally carried down with the processing of the bone materials (viz., fat and collagen) played an important role in influencing the adsorbency and reactivity of the powders. Plasma spraying studies using reprecipitated bovine-derived powders produced highly adherent coatings on titanium metal, the composition of which was mostly hydroxyapatite (Ca10(PO4)6(OH)2) with low levels of alpha-tricalcium phosphate (alpha-Ca3(PO4)2) and tetracalcium phosphate (Ca4P2O9) also detected. In general, animal derived calcium phosphate materials constitute a potentially cheaper source of calcium phosphate materials for biomedical applications and make use of a largely under-utilized resource from abattoir wastes. Copyright 2000 Kluwer Academic Publishers

  15. A Transient Liquid Phase Sintering Bonding Process Using Nickel-Tin Mixed Powder for the New Generation of High-Temperature Power Devices

    Science.gov (United States)

    Feng, Hongliang; Huang, Jihua; Yang, Jian; Zhou, Shaokun; Zhang, Rong; Chen, Shuhai

    2017-07-01

    A transient liquid phase sintering (TLPS) bonding process, Ni-Sn TLPS bonding was developed for the new generation of power semiconductor packaging. A model Ni/Ni-Sn/Ni sandwiched structure was assembled by using 30Ni-70Sn mixed powder as the reactive system. The results show that the bonding layer is composed of Ni3Sn4 and residual fine Ni particles with a small amount of Ni3Sn2 at 340°C for 240 min, which has a heat-resistant temperature higher than 790°C. The microstructural evolution and thermal characteristic of the bonding layer for various times at 300°C and 340°C were also studied, respectively. This reveals that, after isothermally holding for 240 min at 300°C and for 180 min at 340°C, Sn has been completely transformed into Ni-Sn intermetallic compounds (IMCs) and the bonding layer is mainly composed of Ni3Sn4 and residual Ni particles. The analysis result for the mechanical properties of the joint shows that the hardness of the bonding layer at 340°C for 240 min is uniform and that the average value reaches 3.66 GPa, which is close to that of the Ni3Sn4 block material. The shear test shows that, as the holding time increases from 60 min to 180 min at 340°C, because of the existence of Sn, the disparity of shear strength between room temperature and 350°C is large. But when the holding time is 180 min or longer, Sn has been completely transformed into Ni-Sn IMCs. Their performances are very similar whether at room temperature or 350°C.

  16. Two layer powder pressing

    International Nuclear Information System (INIS)

    Schreiner, H.

    1979-01-01

    First, significance and advantages of sintered materials consisting of two layers are pointed out. By means of the two layer powder pressing technique metal powders are formed resulting in compacts with high accuracy of shape and mass. Attributes of basic powders, different filling methods and pressing techniques are discussed. The described technique is supposed to find further applications in the field of two layer compacts in the near future

  17. Operation whey powder

    International Nuclear Information System (INIS)

    Brunner, E.

    1987-01-01

    The odyssey of the contaminated whey powder finally has come to an end, and the 5000 tonnes of whey now are designated for decontamination by means of an ion exchange technique. The article throws light upon the political and economic reasons that sent the whey powder off on a chaotic journey. It is worth mentioning in this context that the natural radioactivity of inorganic fertilizers is much higher than that of the whey powder in question. (HP) [de

  18. Determination of Dispersion of Zucchini and Cabbage Powders

    Directory of Open Access Journals (Sweden)

    M.I. Pogozhyh

    2013-07-01

    Full Text Available Particle size of cabbage and zucchini powders was determined by microscopy. It is shown that under the identical conditions of drying, grinding and other stages of the process, the cabbage powder has a higher content of fine fraction. Promising application of cabbage and zucchini powders in restaurant industry is indicated. Case diagram of the received production use is developed.

  19. High-Yield Preparation and Electrochemical Properties of Few-Layer MoS2 Nanosheets by Exfoliating Natural Molybdenite Powders Directly via a Coupled Ultrasonication-Milling Process

    Science.gov (United States)

    Dong, Huina; Chen, Deliang; Wang, Kai; Zhang, Rui

    2016-09-01

    Cost-effective and scalable preparation of two-dimensional (2D) molybdenum disulfide (MoS2) has been the bottleneck that limits their applications. This paper reports a novel coupled ultrasonication-milling (CUM) process to exfoliate natural molybdenite powders to achieve few-layer MoS2 (FL-MoS2) nanosheets in the solvent of N-methyl-2-pyrrolidone (NMP) with polyvinylpyrrolidone (PVP) molecules. The synergistic effect of ultrasonication and sand milling highly enhanced the exfoliation efficiency, and the precursor of natural molybdenite powders minimizes the synthetic cost of FL-MoS2 nanosheets. The exfoliation of natural molybdenite powders was conducted in a home-made CUM system, mainly consisting of an ultrasonic cell disruptor and a ceramic sand mill. The samples were characterized by X-ray diffraction, UV-vis spectra, Raman spectra, FT-IR, SEM, TEM, AFM, and N2 adsorption-desorption. The factors that influence the exfoliation in the CUM process, including the initial concentration of natural molybdenite powders ( C in, 15-55 g L-1), ultrasonic power ( P u, 200-350 W), rotation speed of sand mill ( ω s, 1500-2250 r.p.m), exfoliation time ( t ex, 0.5-6 h), and the molar ratio of PVP unit to MoS2 ( R pm, 0-1), were systematically investigated. Under the optimal CUM conditions (i.e., C in = 45 g L-1, P u = 280 W, ω s = 2250 r.p.m and R pm = 0.5), the yield at t ex = 6 h reaches 21.6 %, and the corresponding exfoliation rate is as high as 1.42 g L-1 h-1. The exfoliation efficiency of the CUM mode is much higher than that of either the ultrasonication (U) mode or the milling (M) mode. The synergistic mechanism and influencing rules of the CUM process in exfoliating natural molybdenite powders were elaborated. The as-obtained FL-MoS2 nanosheets have a high specific surface area of 924 m2 g-1 and show highly enhanced electrocatalytic performance in hydrogen evolution reaction and good electrochemical sensing property in detecting ascorbic acid. The CUM process

  20. Biaxially textured articles formed by powder metallurgy

    Science.gov (United States)

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2003-08-05

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of ternary mixtures consisting of: Ni powder, Cu powder, and Al powder, Ni powder, Cr powder, and Al powder; Ni powder, W powder and Al powder; Ni powder, V powder, and Al powder; Ni powder, Mo powder, and Al powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100} orientation texture; and further having a Curie temperature less than that of pure Ni.

  1. OPTIMASI PROSES PEMBUATAN BUBUK OLEORESIN LADA (Piper nigrum MELALUI PROSES EMULSIFIKASI DAN MIKROENKAPSULASI (Optimization Process Production Powder of Oleoresin Pepper (Piper nigrum by Process of Emulsification and Microencapsulation

    Directory of Open Access Journals (Sweden)

    Firdaus Syafi'i

    2016-10-01

    Full Text Available The aim of this study was to improve the quality of pepper product by optimize process of emulsification and microencapsulation. The experimental design used in this study was Response Surface Methodology (RSM. The results showed that the selected emulsifier was arabic gum that had the highest solubility in water (99.78%. The optimum point of emulsification occured at 15% of concentration arabic gum and 4 minutes of homogenization time with the result was solubility in water 99.80%, and emulsion stability 97.78%. The optimum point of microencapsulation process occured at 3:1 of maltodextrin and sodium caseinate ratio, 10% of coating material concentration, and 180°C of drying temperature with the result was essential oil content 1.04%, solubility in water 98.18%, surface oil 0.20%, water content 2.45%, oil recovery 77.07%, and the yield of microcapsule 69.87% Keywords: Pepper oleoresin, RSM, emulsification, microencapsulation ABSTRAK Penelitian ini bertujuan untuk memperbaiki kualitas mutu produk oleoresin lada melalui optimasi proses emulsifikasi dan mikroenkapsulasi. Rancangan percobaan yang digunakan adalah Response Surface Methodology (RSM. Hasil penelitian menunjukkan bahan pengemulsi yang terpilih adalah gum arab yang memiliki kelarutan tertinggi dalam air (99,78%. Titik optimum proses emulsifikasi terjadi pada konsentrasi gum arab 15% dan lama homogenisasi 4 menit yang memberikan nilai kelarutan dalam air 99,80% dan stabilitas emulsi 97,15%. Titik optimum proses mikroenkapsulasi terjadi pada rasio maltodekstrin dan natrium kaseinat (3:1, konsentrasi bahan penyalut 10%, dan suhu inlet pengeringan 180°C yang memberikan nilai kadar minyak atsiri 1,04%, kelarutan dalam air 98,18%, kadar surface oil 0,20%, kadar air 2,45%, oil recovery 77,07%, dan rendemen 69,87% Kata kunci: Oleoresin lada, RSM, emulsifikasi, mikroenkapsulasi

  2. Effects of forming temperature and sintering rate to the final properties of FeCuAl powder compacts formed through uniaxial die compaction process

    Science.gov (United States)

    Rahman, M. M.; Ismail, M. A.; Sopyan, I.; Rahman, H. Y.

    2018-01-01

    This paper presents the outcomes of an experimental investigation on the effects of forming temperature and sintering schedule to the final characteristics of FeCuAl powder mass formed at different temperature and sintered at different schedule. A lab-scale uni-axial die compaction rig was designed and fabricated which enabled the compaction of powder mass at room temperature as well as elevated temperature. Iron (Fe) powder ASC 100.29 was mechanically mixed with other elemental powders, namely copper (Cu), and aluminum (Al) for 60 minutes and compacted at three different temperature, i.e., 30°C, 150°C, and 200°C by applying 425 MPa of simultaneous downward and upward axial loading to generate green compacts. The as-pressed samples were inspected visually and the defect-free green compacts were subsequently sintered in an argon gas fired furnace at 800°C for 60 min at three different heating/cooling rates, i.e., 5, 10, and 15°C/min, respectively. The sintered samples were then characterised for their physical, electrical, and mechanical properties. The microstructures of the sintered samples were also analysed. The results revealed that a forming temperature of 150°C and a sintering rate of 10°C/min could produce a product with better characteristics.

  3. Application of rapid solidification powder metallurgy processing to prepare Cu–Al–Ni high temperature shape memory alloy strips with high strength and high ductility

    Energy Technology Data Exchange (ETDEWEB)

    Vajpai, S.K., E-mail: vajpaisk@gmail.com [Department of Materials Science and Engineering, Indian Institute of Technology, Kanpur 208016, Uttar Pradesh (India); Dube, R.K., E-mail: rkd@iitk.ac.in [Department of Materials Science and Engineering, Indian Institute of Technology, Kanpur 208016, Uttar Pradesh (India); Sangal, S., E-mail: sangals@iitk.ac.in [Department of Materials Science and Engineering, Indian Institute of Technology, Kanpur 208016, Uttar Pradesh (India)

    2013-05-15

    Cu–Al–Ni high temperature shape memory alloy (HTSMA) strips were successfully prepared from rapid solidified water atomized Cu–Al–Ni pre-alloyed powders via hot densification rolling of unsheathed sintered powder preforms. Finished heat-treated Cu–Al–Ni alloy strips had fine-grained structure, average grain size approximately 16 μm, and exhibited a combination of high strength and high ductility. It has been demonstrated that the redistribution of nano-sized alumina particles, present on the surface as well as inside the starting water atomized Cu–Al–Ni pre-alloyed powder particles, due to plastic deformation of starting powder particles during hot densification rolling resulted in the fine grained microstructure in the finished SMA strips. The finished SMA strips were almost fully martensitic in nature, consisting of a mixture of β{sub 1}{sup ′} and γ{sub 1}{sup ′} martensite. The average fracture strength and fracture strain of the finished SMA strips were 810 MPa and 12%, respectively, and the fractured specimens exhibited primarily micro-void coalescence type ductile nature of fracture. Finished Cu–Al–Ni SMA strips exhibited high characteristic transformation temperatures and an almost 100% one-way shape recovery was obtained in the specimens up to 4% applied deformation pre-strain. The retained two-way shape memory recovery increased with increasing applied training pre-strain, achieving a maximum value of 16.25% at 5% applied training pre-strain.

  4. Polymer quenched prealloyed metal powder

    Science.gov (United States)

    Hajaligol, Mohammad R.; Fleischhauer, Grier; German, Randall M.

    2001-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3 % Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  5. Acid-base properties of ceramic powders

    International Nuclear Information System (INIS)

    Bleier, A.

    1983-01-01

    This chapter addresses the fundamental aspects of potentiometric titration, electrokinetics, and conductometric titration in evaluating surface and interfacial thermodynamic behavior. Emphasizes the characterization of aqueous systems which are pertinent to the processing of ceramic powders. Attempts to clarify the role of novel analytical techniques that will increasingly contribute to the advanced characterization of ceramic powders. Evaluates recently developed acid-base and complexation concepts and their applications to the processing of oxide ceramics

  6. Sintered aluminium powders

    International Nuclear Information System (INIS)

    Stepanova, M.G.; Matveev, B.I.

    1974-01-01

    The mechanical and physical properties of aluminium powder alloys and the various methods employed to produce them are considered. Data are given on the hardening of the alloys SAP and SPAK-4, as well as the powder-alloy system Al-Cr-Zr. (L.M.)

  7. Physcio chemical analysis of browning inhibitors treated solanum turberosum powder

    International Nuclear Information System (INIS)

    Alizai, M.N.K.; Abid, H.

    2008-01-01

    White potatoes (Solanum turberosum) were procured from agriculture Research Institute Tarnab Farm Peshawar to use for the preparation of potato powder. The process involves sorting. Washing, peeling slicing, blanching, treating with poly phenol oxidase inhibitors, dehydration, grinding and packing. All these parameters used in process were standardized. Chemical analysis of fresh potato and potato powder were carried out. Microbiological examination, functional properties and storage life studies of the potato powder were also performed. The product prepared by drying in cabinet dryer at 55 C for 7 hours was off white colour potatoes chips which was grinded to make off white potato powder. The potato powder possessed taste and texture. (author)

  8. Vacuum hot pressing of titanium-alloy powders

    International Nuclear Information System (INIS)

    Malik, R.K.

    1975-01-01

    Full or nearly full dense products of wrought-metal properties have been obtained by vacuum hot pressing (VHP) of several prealloyed Ti--6Al--4V powders including hydride, hydride/dehydride, and rotating electrode process (REP) spherical powder. The properties of billets VHP from Ti--6Al--4V hydride powder and from hydride/dehydride powders have been shown to be equivalent. The REP spherical powder billets processed by VHP or by hot isostatic pressing (HIP) resulted in equivalent tensile properties. The potential of VHP for fabrication of near net aircraft parts such as complex fittings and engine disks offers considerable cost savings due to reduced material and machining requirements

  9. PRODUCTION OF POROUS POWDER MATERIALS OF SPHERICAL POWDERS OF CORROSION-RESISTANT STEEL

    Directory of Open Access Journals (Sweden)

    V. N. Kovalevskij

    2012-01-01

    Full Text Available Production of porous powder materials from spherical powders of corrosion-resistant steel 12Х18н10Т with formation at low pressures 120–140 mpa in the mold with the subsequent activated sintering became possible due to increase of duration of process of spattering and formation of condensate particles (Si–C or (Mo–Si on surface.

  10. Fiscal 1999 achievement report on regional consortium research and development project. Regional consortium research and development of energy in its 2nd year (Research and development of eco-friendly material processing system using powder lubricant type releasing agent); 1999 nendo funtai rigata junkatsuzai wo mochiita sokeizai kako eko system no kenkyu kaihatsu seika hokokusho. 2

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    For the purpose of constructing a material processing industry consuming less energy, demanding less cost, and imposing less impact on the environment, research and development is conducted of an eco-friendly die-casting system which uses a powder lubricant type releasing agent. In the research, the effect of the die-casting metal cavity internal structure and the pressure pattern on the flowing behavior of the powder lubricant is made visible for analysis, and the mechanism of homogenous dispersion flow and injection is determined. In the research on powder type lubricants, efforts center on a calcium hydroxide-based powder lubricant, and studies are conducted about its adhesion to the metal die at high temperatures and the adhesion to and release from the metal die of molten aluminum, and the calcium hydroxide-based powder lubricant is found to work effectively. For the application of the powder lubricant to die-forging, a real forging system is experimentally built which includes a water-cooled die into which powder is injected with the die in the closed state. A powder lubricant type releasing agent GW-23 is tested for performance using this system, and then it is found that a powder lubricant prolongs the service life of dies and improves on working environments. (NEDO)

  11. Study of nuclear fuel powders forming by axial compaction

    International Nuclear Information System (INIS)

    Fourcade, J.

    2002-12-01

    Nuclear fuel powders forming, although perfectly dominated, fail to make compacts without density gradients. Density heterogeneities induce diametric deformations during firing which force manufacturers to adjust shape with a high cost machining stage. Manufacturing process improvement is a major project to obtain perfectly shaped pellets and reduce their cost. One way of investigation of this project is the study of powders compaction mechanisms to understand and improve their behaviour. The goal of this study is to identify the main mechanisms linked with powder properties that act on pressing. An empirical model is developed to predict pellet deformations from a single compaction test. This model has to link powder properties with their compaction behaviour. Then, compaction tests identify the main mechanisms whereas a contact dynamic program is used to explain them. These works, done to improve the understanding in powders behaviour, focus on powders agglomeration state and macroscopic particles arrangement during the die filling stage. Actually, for granulated powders, granules cohesion act on the powder bed behaviour under pressure. The first particles arrangement is responsible for the first transfer directions into the powder and so for its transfer homogeneity and isotropy. As a consequence, the knowledge of all the macroscopic powder properties is essential to understand and improve the manufacturing process. Moreover, tests on UO 2 powders have shown that it is better to use granulated powders with spherical granules, short size distribution and granules cohesion according with compaction pressure to improve compact homogeneity of densification. (author)

  12. Separation of UO2 powder

    International Nuclear Information System (INIS)

    Ristic, M.M.

    1962-01-01

    This report deals with theoretical approach to separation process and describes the constructed separator with liquid medium. The separator was calibrated and tested with Al 3 O 3 and UO 2 . it has been concluded that it can be used for separation of powders with sufficient accuracy if the separation is performed for a longer period of time. The separated fractions were characterised by microscopic method and the UO 2 fraction additionally by sedimentation method

  13. Manufacture of uranium dioxide powder

    International Nuclear Information System (INIS)

    Becker, M.

    1976-01-01

    Uranium dioxide powder is prepared by the AUC (ammonium uranyl carbonate) method. Supplementing the known process steps, the AUC, after separation from the mother liquor, is washed with an ammonium hydrogen carbonate or an NH 4 OH solution and is subsequently post-treated with a liquid which reduces the surface tension of the residual water in an AUC. Such a liquid is, for instance, alcohol

  14. Powder Metallurgy characteristics and application: state of the art

    International Nuclear Information System (INIS)

    Zaid, A.I.O.

    2005-01-01

    Powder metallurgy process (P/M) is a near-net or net-shape manufacturing process that combines the features of shape making technology of powder compaction with the development of final material and design properties (physical and mechanical) during subsequent densification or consolidation processes, e.g. sintering. It utilizes the metal powder or powders of metal alloys. In this paper, the major historical developments in P/M are reviewed and discussed. The main parameters involved in the process and their effects on the product characteristics are presented and discussed, which include: powders and methods of their production, particle size and shape, compressibility and additives, sintering temperature and time and finishing processes. The advantages and limitations of powder metallurgy are also presented and discussed. Finally, applications and future developments of the process are outlined and discussed. (author)

  15. Preparation of potassium-reduced tantalum powders

    International Nuclear Information System (INIS)

    Kolosov, V.N.; Miroshnichenko, M.N.; Orlov, V.M.; Prokhorova, T.Yu.

    2005-01-01

    Characteristics of tantalum powders prepared by reduction of molten potassium heptafluorotantalate with liquid potassium are studied in a temperature range of 750 - 850 deg C using potassium chloride as a flux at a ratio of K 2 TaF 7 : KCl = 1, 2, and 3. The use of potassium as a reducing agent facilitates washing of tantalum powders for impurity salt removal, reduces sodium content and leakage currents in the anodes. As compared to sodium process, the potassium reduction results in a high yield of sponge material, a decrease in the specific surface area and yield of tantalum powder suitable for manufacture of capacitor anodes [ru

  16. Metal powder production by gas atomization

    Science.gov (United States)

    Ting, E. Y.; Grant, N. J.

    1986-01-01

    The confined liquid, gas-atomization process was investigated. Results from a two-dimensional water model showed the importance of atomization pressure, as well as delivery tube and atomizer design. The atomization process at the tip of the delivery tube was photographed. Results from the atomization of a modified 7075 aluminum alloy yielded up to 60 wt pct. powders that were finer than 45 microns in diameter. Two different atomizer designs were evaluated. The amount of fine powders produced was correlated to a calculated gas-power term. An optimal gas-power value existed for maximized fine powder production. Atomization at gas-power greater than or less than this optimal value produced coarser powders.

  17. Investigation of passive and active silica-tin oxide nanostructured optical fibers fabricated by " inverse dip-coating " and " powder in tube " method based on the chemical sol-gel process and laser emission

    OpenAIRE

    Granger , Geoffroy; Restoin , Christine; Roy , Philippe; Jamier , Raphaël; Rougier , Sébastien; Duclere , Jean-René; Lecomte , André; Dauliat , Romain; Blondy , Jean-Marc

    2015-01-01

    International audience; This paper presents a study of original nanostructured optical fibers based on the SiO 2-SnO 2-(Yb 3+) system. Two different processes have been developed and compared: the sol-gel chemical method associated to the " inverse dip-coating " (IDC) and the " powder in tube " (PIT) process. The microstructural and optical properties of the fibers are studied according to the concentration of SnO 2. X-Ray Diffraction as well as Transmission Electron Microscopy studies show t...

  18. Annex 4 - Task 08/13 final report, Producing the binary uranium alloys with alloying components Al, Mo, Zr, Nb, and B; Prilog 4 - Zavrsni izvestaj o podzadatku 08/13, Dobijanje binarnih legura urana sa legirajucim komponentama Al, Mo, Zr, Nb i B

    Energy Technology Data Exchange (ETDEWEB)

    Lazarevic, Dj [Institute of Nuclear Sciences Boris Kidric, Vinca, Beograd (Serbia and Montenegro)

    1961-12-15

    Due to reactivity of uranium in contact with the gasses O{sub 2}, N{sub 2}, H{sub 2}, especially under higher temperatures uranium processing is always done in vacuum or inert gas. Melting, alloying and casting is done in high vacuum stoves. This report reviews the type of furnaces and includes detailed description of the electric furnace for producing uranium alloys which is available in the Institute.

  19. Spheroidization of molybdenum powder by radio frequency thermal plasma

    Science.gov (United States)

    Liu, Xiao-ping; Wang, Kuai-she; Hu, Ping; Chen, Qiang; Volinsky, Alex A.

    2015-11-01

    To control the morphology and particle size of dense spherical molybdenum powder prepared by radio frequency (RF) plasma from irregular molybdenum powder as a precursor, plasma process parameters were optimized in this paper. The effects of the carrier gas flow rate and molybdenum powder feeding rate on the shape and size of the final products were studied. The molybdenum powder morphology was examined using high-resolution scanning electron microscopy. The powder phases were analyzed by X-ray diffraction. The tap density and apparent density of the molybdenum powder were investigated using a Hall flow meter and a Scott volumeter. The optimal process parameters for the spherical molybdenum powder preparation are 50 g/min powder feeding rate and 0.6 m3/h carrier gas rate. In addition, pure spherical molybdenum powder can be obtained from irregular powder, and the tap density is enhanced after plasma processing. The average size is reduced from 72 to 62 µm, and the tap density is increased from 2.7 to 6.2 g/cm3. Therefore, RF plasma is a promising method for the preparation of high-density and high-purity spherical powders.

  20. Plasma spheroidization and cladding of powders

    Energy Technology Data Exchange (ETDEWEB)

    Petrunichev, V.A.; Averin, V.V.; Sorokin, L.M.; Koroleva, E.B.

    1987-02-01

    With reference to experimental results for nickel and chromium alloys, it is shown that complex alloy powders can be spheroidized in plasma discharges using an argon plasma with hydrogen. The spheroidizing process is accompanied by the reduction of surface oxides, with uniform element distribution within the particles; the granulometric composition of the particles is preserved. It is also shown that plasma technology can be used for producing metal-clad oxide and carbide powders, which improve the performance of cermets and coatings.

  1. Advanced powder metallurgy aluminum alloys and composites

    Science.gov (United States)

    Lisagor, W. B.; Stein, B. A.

    1982-01-01

    The differences between powder and ingot metallurgy processing of aluminum alloys are outlined. The potential payoff in the use of advanced powder metallurgy (PM) aluminum alloys in future transport aircraft is indicated. The national program to bring this technology to commercial fruition and the NASA Langley Research Center role in this program are briefly outlined. Some initial results of research in 2000-series PM alloys and composites that highlight the property improvements possible are given.

  2. Powder metallurgy in aerospace research: A survey

    Science.gov (United States)

    Blakeslee, H. W.

    1971-01-01

    The various techniques by which powders can be produced, as pure metals or as alloys, are discussed; the methods by which these powders can be formed into the final parts are explained as well as further processing that may be necessary to meet specific requirements. The NASA developments are detailed, and references are provided for those who wish to obtain further information characteristic of any methodology.

  3. Positron lifetime studies on thorium oxide powders

    International Nuclear Information System (INIS)

    Upadhyaya, D.D.; Muraleedharan, R.V.; Sharma, B.D.

    1982-01-01

    Positron lifetime spectra have been studied for ThO 2 powders, calcined at different temperatures and having different particle sizes. Three lifetime components could be resolved, the longest component being of low intensity. An observed strong dependence on the particle size of the annihilation process and the variation of positronium diffusion constant is explained on the basis of defect density variations in these powders. (author)

  4. POWDER COAT APPLICATIONS

    Science.gov (United States)

    The report discusses an investigation of critical factors that affect the use of powder coatings on the environment, cost, quality, and production. The investigation involved a small business representative working with the National Defense Center for Environmental Excellence (ND...

  5. Tantalum powder consolidation, modeling and properties

    International Nuclear Information System (INIS)

    Bingert, S.R.; Vargas, V.D.; Sheinberg, H.C.

    1996-01-01

    A systematic approach was taken to investigate the consolidation of tantalum powders. The effects of sinter time, temperature and ramp rate; hot isostatic pressing (HIP) temperature and time; and powder oxygen content on consolidation density, kinetics, microstructure, crystallographic texture, and mechanical properties have been evaluated. In general, higher temperatures and longer hold times resulted in higher density compacts with larger grain sizes for both sintering and HIP'ing. HIP'ed compacts were consistently higher in density than sintered products. The higher oxygen content powders resulted in finer grained, higher density HIP'ed products than the low oxygen powders. Texture analysis showed that the isostatically processed powder products demonstrated a near random texture. This resulted in isotropic properties in the final product. Mechanical testing results showed that the HIP'ed powder products had consistently higher flow stresses than conventionally produced plates, and the sintered compacts were comparable to the plate material. A micromechanics model (Ashby HIP model) has been employed to predict the mechanisms active in the consolidation processes of cold isostatic pressing (CIP), HIP and sintering. This model also predicts the density of the end product and whether grain growth should be expected under the applied processing conditions

  6. Magnetically responsive enzyme powders

    Energy Technology Data Exchange (ETDEWEB)

    Pospiskova, Kristyna, E-mail: kristyna.pospiskova@upol.cz [Regional Centre of Advanced Technologies and Materials, Palacky University, Slechtitelu 11, 783 71 Olomouc (Czech Republic); Safarik, Ivo, E-mail: ivosaf@yahoo.com [Regional Centre of Advanced Technologies and Materials, Palacky University, Slechtitelu 11, 783 71 Olomouc (Czech Republic); Department of Nanobiotechnology, Institute of Nanobiology and Structural Biology of GCRC, Na Sadkach 7, 370 05 Ceske Budejovice (Czech Republic)

    2015-04-15

    Powdered enzymes were transformed into their insoluble magnetic derivatives retaining their catalytic activity. Enzyme powders (e.g., trypsin and lipase) were suspended in various liquid media not allowing their solubilization (e.g., saturated ammonium sulfate and highly concentrated polyethylene glycol solutions, ethanol, methanol, 2-propanol) and subsequently cross-linked with glutaraldehyde. Magnetic modification was successfully performed at low temperature in a freezer (−20 °C) using magnetic iron oxides nano- and microparticles prepared by microwave-assisted synthesis from ferrous sulfate. Magnetized cross-linked enzyme powders were stable at least for two months in water suspension without leakage of fixed magnetic particles. Operational stability of magnetically responsive enzymes during eight repeated reaction cycles was generally without loss of enzyme activity. Separation of magnetically modified cross-linked powdered enzymes from reaction mixtures was significantly simplified due to their magnetic properties. - Highlights: • Cross-linked enzyme powders were prepared in various liquid media. • Insoluble enzymes were magnetized using iron oxides particles. • Magnetic iron oxides particles were prepared by microwave-assisted synthesis. • Magnetic modification was performed under low (freezing) temperature. • Cross-linked powdered trypsin and lipase can be used repeatedly for reaction.

  7. Densification of powder metallurgy billets by a roll consolidation technique

    Science.gov (United States)

    Sellman, W. H.; Weinberger, W. R.

    1973-01-01

    Container design is used to convert partially densified powder metallurgy compacts into fully densified slabs in one processing step. Technique improves product yield, lowers costs and yields great flexibility in process scale-up. Technique is applicable to all types of fabricable metallic materials that are produced from powder metallurgy process.

  8. Effect of heat treatment and hot isostatic pressing on the microstructure and mechanical properties of Inconel 625 alloy processed by laser powder bed fusion

    Energy Technology Data Exchange (ETDEWEB)

    Kreitcberg, Alena, E-mail: alena.kreitcberg.1@ens.etsmtl.ca [École de technologie supérieure, 110 Notre-Dame Street West, Montreal, Quebec H3C 1K3 Canada (Canada); Brailovski, Vladimir, E-mail: vladimir.brailovski@etsmtl.ca [École de technologie supérieure, 110 Notre-Dame Street West, Montreal, Quebec H3C 1K3 Canada (Canada); Turenne, Sylvain, E-mail: sylvain.turenne@polymtl.ca [École Polytechnique de Montréal, 2900 boul. Édouard-Montpetit, Montreal, Quebec H3T 1J4 Canada (Canada)

    2017-03-24

    The effect of different heat treatments and hot isostatic pressing on the microstructure and mechanical properties of laser powder bed fusion IN625 alloy was studied. The heat treatments were: stress relief annealing, recrystallization annealing and low-temperature solution treatment. The resulting microstructure and crystallographic textures were studied using optical and scanning electron microscopy. The mechanical properties of the as-built and post-treated IN625 alloy were obtained after tensile testing at room temperature and at 760 °C (1400 °F), and compared to those of an annealed wrought alloy of the same composition.

  9. Achievement report for fiscal 1998 on area consortium research and development business, 1st year. Area consortium energy research and development (molding material processing eco-system using powder lubricant); 1998 nendo chiiki consortium energy kenkyu kaihatsu bun'ya. Funtai rikei junkatsuzai wo mochiita sokeizai kako eko system no kenkyu kaihatsu (dai 1 nendo)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    A material processing technology demanding but low energy and cost and causing low environmental impact was developed using a powder lubricant in a closed metal die system. An inorganic powder excellent in adhesiveness as lubricant was discovered. Powder lubricants for die casting and new carbon lubricants for metal die forging were also developed. In a test in an eco-die casting system, it was found that power was better than water solution in terms of finish and energy efficiency. In the development of a metal forging system using a powder lubricant, existing graphite lubricants and new powder lubricants containing fullerene were subjected to evaluation (ring tests). Two types of graphite solutions now in use and two powder lubricants were evaluated by the ring tests, and this enabled the comprehension of powder lubricant characteristics. For the development of a die casting system requiring no lubricant, a metal die surface treatment method was found that produces a surface excellent in resisting erosion by the application of the aluminizing ion nitriding composite treatment method. In addition, wettability was compared between a PVD (physical vapor deposition)-formed nitride film and the powder lubricant constituents. The report also refers to surveys conducted for commercialization. (NEDO)

  10. Review of the Methods for Production of Spherical Ti and Ti Alloy Powder

    Science.gov (United States)

    Sun, Pei; Fang, Zhigang Zak; Zhang, Ying; Xia, Yang

    2017-10-01

    Spherical titanium alloy powder is an important raw material for near-net-shape fabrication via a powder metallurgy (PM) manufacturing route, as well as feedstock for powder injection molding, and additive manufacturing (AM). Nevertheless, the cost of Ti powder including spherical Ti alloy has been a major hurdle that prevented PM Ti from being adopted for a wide range of applications. Especially with the increasing importance of powder-bed based AM technologies, the demand for spherical Ti powder has brought renewed attention on properties and cost, as well as on powder-producing processes. The performance of Ti components manufactured from powder has a strong dependence on the quality of powder, and it is therefore crucial to understand the properties and production methods of powder. This article aims to provide a cursory review of the basic techniques of commercial and emerging methods for making spherical Ti powder. The advantages as well as limitations of different methods are discussed.

  11. Biaxially textured articles formed by powder metallurgy

    Science.gov (United States)

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2003-07-29

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100} orientation texture; and further having a Curie temperature less than that of pure Ni.

  12. Advances in food powder agglomeration engineering.

    Science.gov (United States)

    Cuq, B; Gaiani, C; Turchiuli, C; Galet, L; Scher, J; Jeantet, R; Mandato, S; Petit, J; Murrieta-Pazos, I; Barkouti, A; Schuck, P; Rondet, E; Delalonde, M; Dumoulin, E; Delaplace, G; Ruiz, T

    2013-01-01

    Food powders are used in everyday life in many ways and offer technological solutions to the problem of food production. The natural origin of food powders, diversity in their chemical composition, variability of the raw materials, heterogeneity of the native structures, and physicochemical reactivity under hydrothermal stresses contribute to the complexity in their behavior. Food powder agglomeration has recently been considered according to a multiscale approach, which is followed in the chapter layout: (i) at the particle scale, by a presentation of particle properties and surface reactivity in connection with the agglomeration mechanisms, (ii) at the mechanisms scale, by describing the structuration dynamics of agglomerates, (iii) at the process scale, by a presentation of agglomeration technologies and sensors and by studying the stress transmission mode in the powder bed, and finally (iv) by an integration of the acquired knowledge, thanks to a dimensional analysis carried out at each scale. Copyright © 2013 Elsevier Inc. All rights reserved.

  13. Strain-enhanced sintering of iron powders

    Energy Technology Data Exchange (ETDEWEB)

    Amador, D.R.; Torralba, J.M. [Universidad Carlos III de Madrid, Departamento de Ciencias de Materiales e Ingenieria Metalurgica, Leganes, Madrid (Spain); Monge, M.A.; Pareja, R. [Universidad Carlos III de Madrid, Departamento de Fisica, Madrid (Spain)

    2005-02-01

    Sintering of ball-milled and un-milled Fe powders has been investigated using dilatometry, X-ray, density, and positron annihilation techniques. A considerable sintering enhancement is found in milled powders showing apparent activation energies that range between 0.44 and 0.80 eV/at. The positron annihilation results, combined with the evolution of the shrinkage rate with sintering temperature, indicate generation of lattice defects during the sintering process of milled and un-milled powders. The sintering enhancement is attributed to pipe diffusion along the core of moving dislocations in the presence of the vacancy excess produced by plastic deformation. Positron annihilation results do not reveal the presence of sintering-induced defects in un-milled powders sintered above 1200 K, the apparent activation energy being in good agreement with that for grain-boundary diffusion in {gamma}-Fe. (orig.)

  14. Synthesis of battery grade reduced silver powder

    International Nuclear Information System (INIS)

    Qadeer, R.; Hameed, M.; Ikram, S.; Munir, A.

    2002-01-01

    Process for production of battery grade reduced silver powder, an active positive material for zinc-silver oxide batteries, having specific characteristics has been optimized and the synthesized reduced silver powder was characterized. Results reveal that the values of bulk density (1.25 0.1 g/cm3) and activity (73.27 %) of synthesized reduced silver powder lies within the recommended range for use as battery material. It has purity ≥ 98% and contains Fe and Cu as traces in the concentration range of 30 5 ppm and 15 7 ppm respectively. Others determined values of surface and pores parameters are: surface area 2.6 .4 m2/g: pore volume 3.10 cm3/g: pore diameter 0.043 mu m and porosity 20%. XRD studies reveal that reduced silver powder has a cubic structure. (author)

  15. An application of powder metallurgy to dentistry.

    Science.gov (United States)

    Oda, Y; Ueno, S; Kudoh, Y

    1995-11-01

    Generally, the dental casting method is used to fabricate dental prostheses made with metal. The method of fabricating dental prostheses from sintered titanium alloy has certain advantages: the elimination of casting defects, a sintering temperature that is lower than the melting point, and a shorter processing time. By examining (1) the properties of green, sintered compacts of titanium powder, (2) the effects of adding aluminum powder on the properties of green, sintered compacts of Ti-Al compound, and (3) the effects of adding copper powder on the properties of green, sintered compacts of Ti-Al-Cu compound, the authors developed a sintered titanium alloy on a trial basis. Because the properties satisfied the requirements of dental restorations, a powder metallurgical method of making dental restorations from this sintered titanium alloy was devised. Applications of such sintered titanium alloys for the metal coping of metal-ceramic crowns and denture base plates were discussed.

  16. Equal channel angular pressing of powder processed Al6061/SiC nano metal matrix composites and study of its wear properties

    Science.gov (United States)

    Bongale, Arunkumar M.; Kumar, Satish

    2018-03-01

    Nano Metal Matrix Composites were fabricated by a novel approach by combining powder metallurgy and equal channel angular pressing (ECAP) using aluminium alloy 6061 (Al6061) as matrix phase and 2, 4 and 6 wt% of silicon carbide nanoparticles (SiCnp) as reinforcements. Alloying elements of Al6061 in their elemental form are blended together using high energy planetary ball mill and calculated wt% of SiCnp were mixed with it. Thus formed composite powder mixture is compacted in a uniaxial compaction die and then subjected to ECAP up to three passes. Density and porosity of samples were estimated using Archimedes’ principle. Pin on disc setup is used to evaluate the wear properties of the composites under different speed and loading conditions. Tests revealed that increase in wt% of SiCnp reduces the wear rate of the composites whereas increasing the load and speed increases wear rate of the composite samples. SEM micrographs of worn surfaces indicated different types of wear mechanism responsible for wear of the specimens under different testing conditions. Also, wt% of SiCnp and the number of passes through ECAP were found to increase the hardness value of the composite material.

  17. POWDER INJECTION MOLDING OF SIC FOR THERMAL MANAGEMENT V

    Directory of Open Access Journals (Sweden)

    Valmikanathan Onbattuvelli

    2012-06-01

    Full Text Available Silicon carbide (SiC exhibits many functional properties that are relevant to applications in electronics, aerospace, defense and automotive industries. However, the successful translation of these properties into final applications lies in the net-shaping of ceramics into fully dense microstructures. Increasing the packing density of the starting powders is one effective route to achieve high sintered density and dimensional precision. The present paper presents an in-depth study on the effects of nanoparticle addition on the powder injection molding process (PIM of SiC powder-polymer mixtures. In particular, bimodal mixtures of nanoscale and sub-micrometer particles are found to have significantly increased powder packing characteristics (solids loading in the powder-polymer mixtures. The influence of nanoparticle addition on the multi-step PIM process is examined. The above results provide new perspectives which could impact a wide range of materials, powder processing techniques and applications.

  18. Emerging Applications Using Magnesium Alloy Powders: A Feasibility Study

    Science.gov (United States)

    Tandon, Rajiv; Madan, Deepak

    The use of powder metallurgy offers a potential processing route based on tailored compositions and unique microstructures to achieve high performance in magnesium alloys. This paper highlights recent advances in the production, qualification, and characterization of gas atomized AZ91E, WE43 and Elektron21 alloy powders. Transmission electron microscopy (TEM) was used to understand the bulk and surface structure of the atomized powder. The potential for using these magnesium alloy powders for emerging applications involves establishing compatibility with viable consolidation processes such as cold spray, laser assisted deposition, forging and extrusion. This study summarizes the preliminary results for various ongoing investigations using WE43 powder as an example. Results show that powder metallurgy processed WE43 results in comparable properties to those obtained from cast and wrought and offers potential for improvement.

  19. In-line and Real-time Monitoring of Resonant Acoustic Mixing by Near-infrared Spectroscopy Combined with Chemometric Technology for Process Analytical Technology Applications in Pharmaceutical Powder Blending Systems.

    Science.gov (United States)

    Tanaka, Ryoma; Takahashi, Naoyuki; Nakamura, Yasuaki; Hattori, Yusuke; Ashizawa, Kazuhide; Otsuka, Makoto

    2017-01-01

    Resonant acoustic ® mixing (RAM) technology is a system that performs high-speed mixing by vibration through the control of acceleration and frequency. In recent years, real-time process monitoring and prediction has become of increasing interest, and process analytical technology (PAT) systems will be increasingly introduced into actual manufacturing processes. This study examined the application of PAT with the combination of RAM, near-infrared spectroscopy, and chemometric technology as a set of PAT tools for introduction into actual pharmaceutical powder blending processes. Content uniformity was based on a robust partial least squares regression (PLSR) model constructed to manage the RAM configuration parameters and the changing concentration of the components. As a result, real-time monitoring may be possible and could be successfully demonstrated for in-line real-time prediction of active pharmaceutical ingredients and other additives using chemometric technology. This system is expected to be applicable to the RAM method for the risk management of quality.

  20. Ultrafine hydrogen storage powders

    Science.gov (United States)

    Anderson, Iver E.; Ellis, Timothy W.; Pecharsky, Vitalij K.; Ting, Jason; Terpstra, Robert; Bowman, Robert C.; Witham, Charles K.; Fultz, Brent T.; Bugga, Ratnakumar V.

    2000-06-13

    A method of making hydrogen storage powder resistant to fracture in service involves forming a melt having the appropriate composition for the hydrogen storage material, such, for example, LaNi.sub.5 and other AB.sub.5 type materials and AB.sub.5+x materials, where x is from about -2.5 to about +2.5, including x=0, and the melt is gas atomized under conditions of melt temperature and atomizing gas pressure to form generally spherical powder particles. The hydrogen storage powder exhibits improved chemcial homogeneity as a result of rapid solidfication from the melt and small particle size that is more resistant to microcracking during hydrogen absorption/desorption cycling. A hydrogen storage component, such as an electrode for a battery or electrochemical fuel cell, made from the gas atomized hydrogen storage material is resistant to hydrogen degradation upon hydrogen absorption/desorption that occurs for example, during charging/discharging of a battery. Such hydrogen storage components can be made by consolidating and optionally sintering the gas atomized hydrogen storage powder or alternately by shaping the gas atomized powder and a suitable binder to a desired configuration in a mold or die.