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Sample records for al matrix composites

  1. Synthesizing (ZrAl3 + AlN)/Mg-Al composites by a 'matrix exchange' method

    Science.gov (United States)

    Gao, Tong; Li, Zengqiang; Hu, Kaiqi; Han, Mengxia; Liu, Xiangfa

    2018-06-01

    A method named 'matrix exchange' to synthesize ZrAl3 and AlN reinforced Mg-Al composite was developed in this paper. By inserting Al-10ZrN master alloy into Mg matrix and reheating the cooled ingot to 550 °C, Al and Mg atoms diffuse to the opposite side. As a result, liquid melt occurs once the interface areas reach to proper compositions. Then dissolved Al atoms react with ZrN, leading to the in-situ formation of ZrAl3 and AlN particles, while the Al matrix is finally replaced by Mg. This study provides a new insight for preparing Mg composites.

  2. Reactive synthesis of NbAl3 matrix composites

    International Nuclear Information System (INIS)

    Lu, L.; Kim, Y.S.; Gokhale, A.B.; Abbaschian, R.

    1990-01-01

    NbAl 3 matrix composites were synthesized in-situ via reactive hot compaction (RHC) of elemental powders. It was found that the simultaneous application of pressure during synthesis was effective in attaining a near-theoretical density matrix at relatively low temperatures and pressures. Using this technique, two types of composites were produced: matrices containing a uniform dispersion of second phase particles (either Nb 3 Al or Nb 2 Al with an Nb core or Nb 2 Al) and matrices reinforced with coated or uncoated ductile Nb filaments. It was found that a limited amount of toughening is obtained using the first approach, while composites containing coated Nb filaments exhibited a significant increase in the ambient temperature fracture toughness. In this paper, various aspects of RHC processing of NbAl 3 matrix composites, the effect of initial stoichiometry and powder size on the microstructure, as well as the mechanical behavior of the composites are discussed

  3. AlN nanoparticle-reinforced nanocrystalline Al matrix composites: Fabrication and mechanical properties

    International Nuclear Information System (INIS)

    Liu, Y.Q.; Cong, H.T.; Wang, W.; Sun, C.H.; Cheng, H.M.

    2009-01-01

    To improve the specific strength and stiffness of Al-based composites, AlN/Al nanoparticles were in-situ synthesized by arc plasma evaporation of Al in nitrogen atmosphere and consolidated by hot-pressing to fabricate AlN nanoparticle-reinforced nanocrystalline Al composites (0-39 vol.% AlN). Microstructure characterization shows that AlN nanoparticles homogeneously distribute in the matrix of Al nanocrystalline, which forms atomically bonded interfaces of AlN/Al. The hardness and the elastic modulus of the nanocomposite have been improved dramatically, up to 3.48 GPa and 142 GPa, respectively. Such improvement is believed to result from the grain refinement strengthening and the interface strengthening (load transfer) between the Al matrix and AlN nanoparticles

  4. Al-matrix composite materials reinforced by Al-Cu-Fe particles

    International Nuclear Information System (INIS)

    Bonneville, J; Laplanche, G; Joulain, A; Gauthier-Brunet, V; Dubois, S

    2010-01-01

    Al-matrix material composites were produced using hot isostatic pressing technique, starting with pure Al and icosahedral (i) Al-Cu-Fe powders. Depending on the processing temperature, the final reinforcement particles are either still of the initial i-phase or transformed into the tetragonal ω-Al0 0.70 Cu 0.20 Fe 0.10 crystalline phase. Compression tests performed in the temperature range 293K - 823K on the two types of composite, i.e. Al/i and Al/ω, indicate that the flow stress of both composites is strongly temperature dependent and exhibit distinct regimes with increasing temperature. Differences exist between the two composites, in particular in yield stress values. In the low temperature regime (T ≤ 570K), the yield stress of the Alcomposite is nearly 75% higher than that of the Al/i composite, while for T > 570K both composites exhibit similar yield stress values. The results are interpreted in terms of load transfer contribution between the matrix and the reinforcement particles and elementary dislocation mechanisms in the Al matrix.

  5. Polarization Behavior of Squeeze Cast Al2O3 Fiber Reinforced Aluminum Matrix Composites

    International Nuclear Information System (INIS)

    Ham, S. H.; Kang, Y. C.; Cho, K. M.; Park, I. M.

    1992-01-01

    Electrochemical polarization behavior of squeeze cast Al 2 O 3 short fiber reinforced Al alloy matrix composites was investigated for the basic understanding of the corrosion properties of the composites. The composites were fabricated with variations of fiber volume fraction and matrix alloys. It was found that the reinforced composites are more susceptible to corrosion attack than the unreinforced matrix alloys in general. Corrosion resistance shows decreasing tendency with increasing Al 2 O 3 fiber volume fraction in AC8A matrix. Effect of the matrix alloys revealed that the AC8A Al matrix composite is less susceptible to corrosion attack than the 2024 and 7075 Al matrix composites. Effect of plastic deformation on electrochemical polarization behavior of the squeeze cast Al/Al 2 O 3 composites was examined after extrusion of AC8A-10v/o Al 2 O 3 . Result shows that corrosion resistance is deteriorated after plastic deformation

  6. Machinability study of Al-TiC metal matrix composite

    Directory of Open Access Journals (Sweden)

    Siddappa P. N.

    2018-01-01

    Full Text Available Aluminum Metal Matrix Composites have emerged as an advanced class of structural materials have a combination of different, superior properties compared to an unreinforced matrix, which can result in a number of service benefits such as increased strength, higher elastic moduli, higher service temperature, low CTE, improved wear resistance, high toughness, etc. The excellent mechanical properties of these materials together with weight saving makes them very attractive for a variety of engineering applications in aerospace, automotive, electronic industries, etc. Hence, these materials provide as alternative substitutes for conventional engineering materials when specific mechanical properties necessary for required applications. In this work an attempt is made to study the machining parameters of Al6061/TiC MMC. The composite is developed by reinforcing TiC particles in varying proportions of 3, 6, 9 and 12 % weight fractions to the Al6061 matric alloy through stir casting technique. Cutting forces were measured by varying cutting speed and feed rate with constant depth of cut for different % weight fractions. The results showed that the cutting force increases with the increase of feed rate and decreases with the increase of cutting speed for all the weight fractions. Cutting parameters were optimized using Taguchi technique.

  7. Studies on SiC(p) reinforced Al-Al sub 3 Ni eutectic matrix composites

    International Nuclear Information System (INIS)

    Masrom, A.K.; Foo, L.C.; Ismail, A.B.

    1996-01-01

    An investigation on processing of Al-5.69wt% Ni eutectic with SiC particulate composites is reported. The intermetallic composites are prepared by elemental powder metallurgy route and sintered at two different temperatures, i.e., 600 degree C and 620 degree C. Results show that the metal matrix was Al-Al sub 3 Ni eutectic. The phase analysis by XRD identified the presence of Al sub 3 Ni and Al as dominant phases together with silicon and Al sub 4 C sub 3 phase as minor phases. The Al sub 4 C sub 3 and Si phases are formed during sintering due to SiC-Al interface reaction. SEM micrographs also reveal the formation of microvoid surrounding the SiC particle

  8. Milling of Nanoparticles Reinforced Al-Based Metal Matrix Composites

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    Alokesh Pramanik

    2018-03-01

    Full Text Available This study investigated the face milling of nanoparticles reinforced Al-based metal matrix composites (nano-MMCs using a single insert milling tool. The effects of feed and speed on machined surfaces in terms of surface roughness, surface profile, surface appearance, chip surface, chip ratio, machining forces, and force signals were analyzed. It was found that surface roughness of machined surfaces increased with the increase of feed up to the speed of 60 mm/min. However, at the higher speed (100–140 mm/min, the variation of surface roughness was minor with the increase of feed. The machined surfaces contained the marks of cutting tools, lobes of material flow in layers, pits and craters. The chip ratio increased with the increase of feed at all speeds. The top chip surfaces were full of wrinkles in all cases, though the bottom surfaces carried the evidence of friction, adhesion, and deformed material layers. The effect of feed on machining forces was evident at all speeds. The machining speed was found not to affect machining forces noticeably at a lower feed, but those decreased with the increase of speed for the high feed scenario.

  9. Synthesis of new metal-matrix Al-Al2O3-graphene composite materials

    Science.gov (United States)

    Elshina, L. A.; Muradymov, R. V.; Kvashnichev, A. G.; Vichuzhanin, D. I.; Molchanova, N. G.; Pankratov, A. A.

    2017-08-01

    The mechanism of formation of ceramic microparticles (alumina) and graphene in a molten aluminum matrix is studied as a function of the morphology and type of precursor particles, the temperature, and the gas atmosphere. The influence of the composition of an aluminum composite material (as a function of the concentration and size of reinforcing particles) on its mechanical and corrosion properties, melting temperature, and thermal conductivity is investigated. Hybrid metallic Al-Al2O3-graphene composite materials with up to 10 wt % alumina microparticles and 0.2 wt % graphene films, which are uniformly distributed over the metal volume and are fully wetted with aluminum, are synthesized during the chemical interaction of a salt solution containing yttria and boron carbide with molten aluminum in air. Simultaneous introduction of alumina and graphene into an aluminum matrix makes it possible to produce hybrid metallic composite materials having a unique combination of the following properties: their thermal conductivity is higher than that of aluminum, their hardness and strength are increased by two times, their relative elongation during tension is increased threefold, and their corrosion resistance is higher than that of initial aluminum by a factor of 2.5-4. We are the first to synthesize an in situ hybrid Al-Al2O3-graphene composite material having a unique combination of some characteristics. This material can be recommended as a promising material for a wide circle of electrical applications, including ultrathin wires, and as a structural material for the aerospace industry, the car industry, and the shipbuilding industry.

  10. Application of ceramic short fiber reinforced Al alloy matrix composite on piston for internal combustion engines

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    Wu Shenqing

    2010-11-01

    Full Text Available The preparation and properties of ceramic short fiber reinforced Al-Si alloy matrix composite and it’s application on the piston for internal combustion engines are presented. Alumina or aluminosilicate fibers reinforced Al-Si alloy matrix composite has more excellent synthetical properties at elevated temperature than the matrix alloys. A partially reinforced Al-Si alloy matrix composite piston produced by squeeze casting technique has a firm interface between reinforced and unreinforced areas, low reject rate and good technical tolerance. As a new kind of piston material, it has been used for mass production of about 400,000 pieces of automobile engines piston. China has become one of a few countries in which aluminum alloy matrix composite materials have been used in automobile industry and attained industrialization.

  11. Properties of porous FeAlOy/FeAlx ceramic matrix composite ...

    Indian Academy of Sciences (India)

    Home; Journals; Bulletin of Materials Science; Volume 36; Issue 7. Properties of porous FeAlO/FeAl ceramic matrix composite influenced by mechanical activation of FeAl powder. V Usoltsev S Tikhov A Salanov V Sadykov G Golubkova O Lomovskii. Volume 36 Issue 7 December 2013 pp 1195-1200 ...

  12. Fabrication of BN/Al(-Mg) metal matrix composite (MMC) by pressureless infiltration technique

    Energy Technology Data Exchange (ETDEWEB)

    Jung, W.G.; Kwon, H. [School of Advanced Materials Eng., Kookmin Univ., Seoul (Korea)

    2004-07-01

    BN/Al(-Mg) metal matrix composite (MMC) was fabricated by the pressureless infiltration technique. The phase characterizations of the composites were analyzed using the SEM, TEM, EDS and EPMA on reaction products after the electrochemical dissolution of the matrix. It is confirmed that aluminum nitride (AlN) was formed by the reaction of Mg{sub 3}N{sub 2} and Al alloy melt. Plate type AlN and polyhedral type Mg(-Al) boride were formed by the reaction between Mg{sub 3}N{sub 2}, BN and molten Al in the composite. The reaction mechanism in the fabrication of BN/Al(-Mg) MMC was derived from the phase analysis results and the thermodynamic investigation. (orig.)

  13. Weld microstructure in cast AlSi9/SiC(p metal matrix composites

    Directory of Open Access Journals (Sweden)

    J. Wysocki

    2009-04-01

    Full Text Available Welded joint in cast AlSi9/SiC/20(p metal matrix composite by manual TIG arc welding using AlMg5 filler metal has been described inhis paper. Cooling curves have been stated, and the influence in distribution of reinforced particles on crystallization and weldmicrostructure. Welded joint mechanical properties have been determined: hardness and tensile.

  14. Consolidation effects on tensile properties of an elemental Al matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Tang, F. [Building 4515, MS 6064, Metals and Ceramics Division, Oak Ridge National Lab, Oak Ridge, TN 37831 (United States)]. E-mail: tangf@ornl.gov; Meeks, H. [Ceracon Inc., 5150 Fairoaks Blvd. 01-330, Carmichael, CA 95628 (United States); Spowart, J.E. [UES Incorporated, AFRL/MLLM Building 655, 2230 Tenth St. Suite 1, Wright-Patterson AFB, OH 45433 (United States); Gnaeupel-Herold, T. [NIST Center for Neutron Research, 100 Bureau Dr. Stop 8562, Gaithersburg, MD 20899-8562 (United States); Prask, H. [NIST Center for Neutron Research, 100 Bureau Dr. Stop 8562, Gaithersburg, MD 20899-8562 (United States); Anderson, I.E. [Materials and Engineering Physics Program, Ames Laboratory, Iowa State University, Ames, IA 50011 (United States)

    2004-11-25

    In a simplified composite design, an unalloyed Al matrix was reinforced by spherical Al-Cu-Fe alloy particles (30 vol.%), using either commercial purity (99.7%) or high purity (99.99%) fine powders (diameter < 10 {mu}m). This composite material was consolidated by either vacuum hot pressing (VHP) or quasi-isostatic forging. The spatial distribution of reinforcement particles in both VHP and forged samples was shown to be almost the same by quantitative characterization with a multi-scale area fraction analysis technique. The tensile properties of all composite samples were tested and the forged materials showed significantly higher strength, while the elastic modulus values of all composite materials were close to the upper bound of theoretical predictions. Neutron diffraction measurements showed that there were high compressive residual stresses in the Al matrix of the forged samples and relatively low Al matrix residual stresses (predominantly compressive) in the VHP samples. By tensile tests and neutron diffraction measurements of the forged samples after annealing, it was shown that the high compressive residual stresses in the Al matrix were relieved and that tensile strength was also reduced to almost the same level as that of the VHP samples. Therefore, it was deduced that increased compressive residual stresses and enhanced dislocation densities in the forged composites raised the tensile strength to higher values than those of the VHP composites.

  15. Nanosized-Particle Dispersion-Strengthened Al Matrix Composites Fabricated by the Double Mechanical Alloying Process.

    Science.gov (United States)

    Kim, Chungseok

    2018-03-01

    The objective of this study was to fabricate an Al metal matrix composite strengthened by nanosized Al3Ti particles via double mechanical alloying process. Several Al-xTi alloys were fabricated, including Al-12%Ti, Al-15%Ti, and Al-12%Ti-1%Y2O3. The lattice parameter of as-milled state was calculated to be 4.0485 Å; after a milling time of 540 min, it was 4.0401 Å. This decrease was induced by Ti solutionizing into the Al matrix. The equivalent size of a coarse Al3Ti particle was 200-500 nm after the heat treatment; however, the particles were uniformly distributed and were refined through the MA2 process. The particle size of a Al3Ti phase was 30 nm or less, and the particles were uniformly distributed. These particles remained in a fine state in the matrix without growth and coarsening, even after the hot extrusion process. The microstructure of hot extruded alloys consisted of a uniform distribution of Al3Ti particles and other dispersoids in the Al matrix.

  16. High Porosity Alumina as Matrix Material for Composites of Al-Mg Alloys

    International Nuclear Information System (INIS)

    Gömze, L A; Egész, Á; Gömze, L N; Ojima, F

    2013-01-01

    The sophisticated industry and technologies require higher and higher assumptions against mechanical strength and surface hardness of ceramic reinforced metal alloys and metal matrix composites. Applying the well-known alumina powders by dry pressing technology and some special pore-forming additives and sintering technology the authors have successfully developed a new, high porosity alumina matrix material for composites of advenced Al-Mg alloys. The developed new matrix material have higher than 30% porosity, with homogenous porous structure and pore sizes from few nano up to 2–3 mm depending on the alloys containments. Thanks to the used materials and the sintering conditions the authors could decrease the wetting angles less than 90° between the high porosity alumina matrix and the Al-Mg alloys. Applied analytical methods in this research were laser granulometry, scanning electron microscopy, and X-ray diffraction. Digital image analysis was applied to microscopy results, to enhance the results of transformation

  17. Niobium Carbide-Reinforced Al Matrix Composites Produced by High-Energy Ball Milling

    Science.gov (United States)

    Travessa, Dilermando Nagle; Silva, Marina Judice; Cardoso, Kátia Regina

    2017-06-01

    Aluminum and its alloys are key materials for the transportation industry as they contribute to the development of lightweight structures. The dispersion of hard ceramic particles in the Al soft matrix can lead to a substantial strengthening effect, resulting in composite materials exhibiting interesting mechanical properties and inspiring their technological use in sectors like the automotive and aerospace industries. Powder metallurgy techniques are attractive to design metal matrix composites, achieving a homogeneous distribution of the reinforcement into the metal matrix. In this work, pure aluminum has been reinforced with particles of niobium carbide (NbC), an extremely hard and stable refractory ceramic. Its use as a reinforcing phase in metal matrix composites has not been deeply explored. Composite powders produced after different milling times, with 10 and 20 vol pct of NbC were produced by high-energy ball milling and characterized by scanning electron microscopy and by X-ray diffraction to establish a relationship between the milling time and size, morphology, and distribution of the particles in the composite powder. Subsequently, an Al/10 pct NbC composite powder was hot extruded into cylindrical bars. The strength of the obtained composite bars is comparable to the commercial high-strength, aeronautical-grade aluminum alloys.

  18. Microstructure and wear behaviour of Al/TiB2 metal matrix composite

    CSIR Research Space (South Africa)

    Popoola, AP

    2010-10-01

    Full Text Available Al/TiB2 metal matrix composite (MMCs) was fabricated on aluminium AA1200 with the aim of improving the wear resistance property of the substrate. The characterization of the MMCs was carried out by Optical Microscopy (OM), Scanning Electron...

  19. Wear study of Al-SiC metal matrix composites processed through microwave energy

    Science.gov (United States)

    Honnaiah, C.; Srinath, M. S.; Prasad, S. L. Ajit

    2018-04-01

    Particulate reinforced metal matrix composites are finding wider acceptance in many industrial applications due to their isotropic properties and ease of manufacture. Uniform distribution of reinforcement particulates and good bonding between matrix and reinforcement phases are essential features in order to obtain metal matrix composites with improved properties. Conventional powder metallurgy technique can successfully overcome the limitation of stir casting techniques, but it is time consuming and not cost effective. Use of microwave technology for processing particulate reinforced metal matrix composites through powder metallurgy technique is being increasingly explored in recent times because of its cost effectiveness and speed of processing. The present work is an attempt to process Al-SiC metal matrix composites using microwaves irradiated at 2.45 GHz frequency and 900 W power for 10 minutes. Further, dry sliding wear studies were conducted at different loads at constant velocity of 2 m/s for various sliding distances using pin-on-disc equipment. Analysis of the obtained results show that the microwave processed Al-SiC composite material shows around 34 % of resistance to wear than the aluminium alloy.

  20. Microstructure and wear characteristics on Al alloy matrix composite reinforced with Ni perform

    Energy Technology Data Exchange (ETDEWEB)

    Park, Won Jo; Park, Cheol Hong; Kim, Hyung Jin; Huh, Sun Chul [Gyeongsang National University, Tongyeong, (Korea, Republic of)

    2012-06-15

    Al based composite reinforced with Nickel is used for diesel engine piston, because the thermal properties, strength and corrosion resistant are for better than Al alloy alone. For processing, the intermetallic compounds of Ni and Al improves wear resistance due to its high hardness. Existing process methods for MMC (metal matrix composite) using preform were manufactured under high-pressure. However, this causes deformation of the preform or weaknesses in the completed MMC. Low-pressure infiltration can prevent these problems, and there is an advantage of cost reduction in of production with small-scale of production equipment. In this study, the microstructure and wear characteristics of Al-based composite with Ni preform as reinforcement with low-pressure infiltration was analyzed.

  1. Electrochemical Corrosion Behaviour of Alumina-Al 6061 and Silicon Carbide-Al 6061 Metal-Matrix Composites

    International Nuclear Information System (INIS)

    Mohamed, K.E.; Gad, M.M.A.; El-Sayed, A.A.; Moustafa, O.H.

    2001-01-01

    The electrochemical corrosion behaviour of powder metallurgy-processed metal-matrix composites (MMCs)based on Al alloy 6061 reinforced with particulate Al 2 O 3 or Sic has been studied in chloride-containing environment. Also, the corrosion behaviour of the unrein forced Al 6061 produced by the same route investigated. Electrochemical tests were conducted on composites containing 10 and 20 vo l% of both reinforced particulates. Potentiodynamic polarization tests have been carried out in neutral as well as acidic and alkaline de-aerated 10 -3 M Na CI solution. In the neutral environment, the addition of Al 2 O 3 particulates was found to shift both the corrosion potential (E corr ) and the break down potential (E b ) slightly into the positive direction irrespective of the volume fraction added (10 and 20 vo l%). On the other hand , Sic caused a shift of E corr into the active site while the E b value was slightly ennobled. For both composites, the corrosion current values at the break down potentials were almost the same as the unrein forced alloy. In an attempt to further clarify the role of both particulate addition, cathodic polarization runs were conducted in both acidic (ph 3) and alkaline (ph 9)solutions for 20 vo l% of Al 2 O 3 and 20 vo l% Sic composite specimens. This indicated that cathodic current values for Sic composites were higher than those corresponding to the unrein forced alloy 6061, and those for the Al 2 O 3 composites were lower

  2. Development of in-Situ Al-Si/CuAl2 Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior

    Directory of Open Access Journals (Sweden)

    Mahmoud M. Tash

    2016-06-01

    Full Text Available In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15% into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl2, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl2 at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

  3. Tribological Behavior of γ-TiAl Matrix Composites with Different Contents of Multilayer Graphene

    Science.gov (United States)

    Yan, Zhao; Shen, Qiao; Shi, Xiaoliang; Yang, Kang; Zou, Jialiang; Huang, Yuchun; Zhang, Ao; Ibrahim, Ahmed Mohamed Mahmoud; Wang, Zhihai

    2017-04-01

    In this study, the effect of friction layer thickness and subsurface nano-hardness of wear track on tribological behavior of γ-TiAl matrix composites is investigated. The results of dry sliding tribolocial tests of γ-TiAl matrix composites with 0-2.25 wt.% multilayer graphene (MLG) (0.25 wt.% in tolerance) under different applied loads are reported. The testing results show that the optimized addition amount of MLG is 1.75 wt.% at 12 N (friction layer thickness 3.23 µm, subsurface nano-hardness of wear track 9.03 GPa). It can be found that a continuous and thick friction layer is formed in γ-TiAl-1.75 wt.% MLG at 12 N, resulting in a lower friction coefficient of 0.31 and wear rate of 2.09 × 10-5 mm3 N-1 m-1. During dry sliding process, the high subsurface nano-hardness of wear track leads to the increase in resisting plastic deformation capacity and reduces the material loss. Meanwhile, the thick friction layer contains MLG with high tensile strength which is easily sheared off. Hence, γ-TiAl matrix composites show excellent tribological performance of a friction-reducing and an increase in wear resistance. The investigation shows that γ-TiAl-1.75 wt.% MLG, due to its excellent tribological behavior at 12 N, can be chosen as a promising structural material for minimizing friction- and wear-related mechanical failures in sliding mechanical components.

  4. Parameters affecting the production of Al-Al/sub 2/O/sub 3/ metal matrix particulate composite, (MMPC)

    International Nuclear Information System (INIS)

    Zaid, A.I.O.; Jaber, F.

    2003-01-01

    Aluminum-ceramic composites were made by powder metallurgy up to early 80's. Since then several attempts Metal have been made to produce these composites by liquid metallurgy method. Different techniques have been reported to produce these composites by this method and many difficulties have been encountered in wetting the particles by the molten metal due to the difference in densities which caused non uniform distribution of the particles in the matrix resulting in poor mechanical strength. In this paper, the production of aluminum-aluminum oxide (Al-Al/sub 2/O/sub 3/) metal matrix composite by different techniques is investigated. These include injection, centrifugal vortex, compocasting and a newly suggested method, modified vortex technique. The effect of the process parameters are investigated and discussed and the optimum process conditions were determined. It was found that preheating of the alumina powder for one hour at 1050 deg. before introducing it to the aluminum melt is vital to be accepted by the melt. Incorporation of the alumina particles by injecting them below the surface of the melt resulted in better wettability of the particles but no more than 10% volume fraction was achieved. Similarly, in the centrifuged casting technique, the same volume fraction of the Al/sub 2/O/sub 3/ particles was obtained and in both techniques existence of porosity was observed. The vortex technique, when its parameters were optimized resulted in higher volume fraction, as 25% of alumina particles was achieved with better particle distribution than those obtained by the injection and centrifuged casting methods. Comparison among the different techniques is made based on volume fraction, particle distribution, soundness and micro segregation. A new method, based on modifying the vortex technique is given and discussed. The mechanical strength and hardness of Al-Al/sub 2/O/sub 3/ MMPC produced by this method were determined. It was found that an increase of 100% in

  5. A simple stir casting technique for the preparation of in situ Fe-aluminides reinforced Al-matrix composites

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    Susanta K. Pradhan

    2016-09-01

    Full Text Available This article presents a simple stir casting technique for the development of Fe-aluminides particulate reinforced Al-matrix composites. It has been demonstrated that stirring of super-heated Al-melt by a mild steel plate followed by conventional casting and hot rolled results in uniform dispersion of in situ Al13Fe4 particles in the Al matrix; the amount of reinforcement is found to increase with increasing melt temperature. With reference to base alloy, the developed composite exhibits higher hardness and improved tensile strength without much loss of ductility; since, composite like base alloy undergoes ductile mode of fracture.

  6. Effectively enhanced load transfer by interfacial reactions in multi-walled carbon nanotube reinforced Al matrix composites

    International Nuclear Information System (INIS)

    Zhou, Weiwei; Yamaguchi, Tatsuya; Kikuchi, Keiko; Nomura, Naoyuki; Kawasaki, Akira

    2017-01-01

    The thermal expansion response of multi-walled carbon nanotube (MWCNT) reinforced Al matrix composites was employed to discuss the improvement of the load transfer at the interface between the MWCNTs and the Al matrix. An aluminum carbide (Al_4C_3) nanostructure at the end of the MWCNTs, incorporated in the Al matrix, was produced by appropriate heat-treatment. The stress contrast around the Al_4C_3 observed in the high-resolution transmission electron microscopy (HRTEM) image revealed the evidence of a trace of friction, which would lead to the enhancement of the anchor effect from the Al matrix. This anchor effect of Al_4C_3 may hinder the local interfacial slippage and constrain the deformation of the Al matrix. As a result, the thermal expansion behavior became linear and reversible under cyclic thermal load. It is concluded that the formation of Al_4C_3 could effectively enhance the load transfer in MWCNT/Al composites. The yield strength of MWCNT/Al composites was substantially increased under the appropriate quantity of Al_4C_3 produced at the MWCNT-Al interface by precisely controlled heat-treatment.

  7. Corrosion performance of SiCsubp/6061 Al metal matrix composites in sodium chloride solution

    International Nuclear Information System (INIS)

    Mohmad Soib bin Selamat

    1995-01-01

    The corrosion performance of silicon carbide particle/aluminium metal matrix composites (SiCsubp/Al) were studied in sodium chloride solution by means of electrochemical, microscopic, gravimetric and analytical techniques. The materials under investigation were compocasting processed 6061 Al reinforced with increasing amounts of SiC particles. Potentiostatic polarization tests were done in 0.1M NaCl solutions that were aerated or deaerated to observe overall corrosion behaviour. It was seen that the corrosion potentials did not vary greatly in relation to the amounts of SiCsubp reinforcement. Corrosion tests showed that the degree of corrosion increased with increasing SiCsubp content. SEM analysis technique was used to study the corroded samples and the pitting morphology. By TEM, no intermetallic layer was found at SiC/Al interface. A model for pitting process was proposed

  8. Investigation of Product Performance of Al-Metal Matrix Composites Brake Disc using Finite Element Analysis

    International Nuclear Information System (INIS)

    Fatchurrohman, N; Marini, C D; Suraya, S; Iqbal, AKM Asif

    2016-01-01

    The increasing demand of fuel efficiency and light weight components in automobile sectors have led to the development of advanced material parts with improved performance. A specific class of MMCs which has gained a lot of attention due to its potential is aluminium metal matrix composites (Al-MMCs). Product performance investigation of Al- MMCs is presented in this article, where an Al-MMCs brake disc is analyzed using finite element analysis. The objective is to identify the potentiality of replacing the conventional iron brake disc with Al-MMCs brake disc. The simulation results suggested that the MMCs brake disc provided better thermal and mechanical performance as compared to the conventional cast iron brake disc. Although, the Al-MMCs brake disc dissipated higher maximum temperature compared to cast iron brake disc's maximum temperature. The Al-MMCs brake disc showed a well distributed temperature than the cast iron brake disc. The high temperature developed at the ring of the disc and heat was dissipated in circumferential direction. Moreover, better thermal dissipation and conduction at brake disc rotor surface played a major influence on the stress. As a comparison, the maximum stress and strain of Al-MMCs brake disc was lower than that induced on the cast iron brake disc. (paper)

  9. Anodization Mechanism on SiC Nanoparticle Reinforced Al Matrix Composites Produced by Power Metallurgy

    Directory of Open Access Journals (Sweden)

    Sonia C. Ferreira

    2014-12-01

    Full Text Available Specimens of aluminum-based composites reinforced by silicon carbide nanoparticles (Al/SiCnp produced by powder metallurgy (PM were anodized under voltage control in tartaric-sulfuric acid (TSA. In this work, the influence of the amount of SiCnp on the film growth during anodizing was investigated. The current density versus time response and the morphology of the porous alumina film formed at the composite surface are compared to those concerning a commercial aluminum alloy (AA1050 anodized under the same conditions. The processing method of the aluminum alloys influences the efficiency of the anodizing process, leading to a lower thicknesses for the unreinforced Al-PM alloy regarding the AA1050. The current density versus time response is strongly dependent on the amount of SiCnp. The current peaks and the steady-state current density recorded at each voltage step increases with the SiCnp volume fraction due to the oxidation of the SiCnp. The formation mechanism of the anodic film on Al/SiCnp composites is different from that occurring in AA1050, partly due the heterogeneous distribution of the reinforcement particles in the metallic matrix, but also to the entrapment of SiCnp in the anodic film.

  10. Anodization Mechanism on SiC Nanoparticle Reinforced Al Matrix Composites Produced by Power Metallurgy

    Science.gov (United States)

    Ferreira, Sonia C.; Conde, Ana; Arenas, María A.; Rocha, Luis A.; Velhinho, Alexandre

    2014-01-01

    Specimens of aluminum-based composites reinforced by silicon carbide nanoparticles (Al/SiCnp) produced by powder metallurgy (PM) were anodized under voltage control in tartaric-sulfuric acid (TSA). In this work, the influence of the amount of SiCnp on the film growth during anodizing was investigated. The current density versus time response and the morphology of the porous alumina film formed at the composite surface are compared to those concerning a commercial aluminum alloy (AA1050) anodized under the same conditions. The processing method of the aluminum alloys influences the efficiency of the anodizing process, leading to a lower thicknesses for the unreinforced Al-PM alloy regarding the AA1050. The current density versus time response is strongly dependent on the amount of SiCnp. The current peaks and the steady-state current density recorded at each voltage step increases with the SiCnp volume fraction due to the oxidation of the SiCnp. The formation mechanism of the anodic film on Al/SiCnp composites is different from that occurring in AA1050, partly due the heterogeneous distribution of the reinforcement particles in the metallic matrix, but also to the entrapment of SiCnp in the anodic film. PMID:28788295

  11. Anodization Mechanism on SiC Nanoparticle Reinforced Al Matrix Composites Produced by Power Metallurgy.

    Science.gov (United States)

    Ferreira, Sonia C; Conde, Ana; Arenas, María A; Rocha, Luis A; Velhinho, Alexandre

    2014-12-19

    Specimens of aluminum-based composites reinforced by silicon carbide nanoparticles (Al/SiC np ) produced by powder metallurgy (PM) were anodized under voltage control in tartaric-sulfuric acid (TSA). In this work, the influence of the amount of SiC np on the film growth during anodizing was investigated. The current density versus time response and the morphology of the porous alumina film formed at the composite surface are compared to those concerning a commercial aluminum alloy (AA1050) anodized under the same conditions. The processing method of the aluminum alloys influences the efficiency of the anodizing process, leading to a lower thicknesses for the unreinforced Al-PM alloy regarding the AA1050. The current density versus time response is strongly dependent on the amount of SiC np . The current peaks and the steady-state current density recorded at each voltage step increases with the SiC np volume fraction due to the oxidation of the SiC np . The formation mechanism of the anodic film on Al/SiC np composites is different from that occurring in AA1050, partly due the heterogeneous distribution of the reinforcement particles in the metallic matrix, but also to the entrapment of SiC np in the anodic film.

  12. The mechanical properties of magnesium matrix composites reinforced with 10 wt.% W14Al86 alloy particles

    International Nuclear Information System (INIS)

    Tang, H.G.; Ma, X.F.; Zhao, W.; Cai, S.G.; Zhao, B.; Qiao, Z.H.

    2007-01-01

    The Mg-based metal matrix composite reinforced by 10 wt.% W 14 Al 86 alloy particles has been prepared by mechanical alloying and press-forming process. X-ray diffraction studies confirm the formation of the composite. Microstructure characterization of the samples reveals the uniform distribution of fine W 14 Al 86 alloy. Mechanical properties characterization revealed that the reinforcement of W 14 Al 86 alloy lead to a significant increase in hardness and tensile strength of Mg and AZ91

  13. Fabrication process optimization for improved mechanical properties of Al 7075/SiCp metal matrix composites

    Directory of Open Access Journals (Sweden)

    Dipti Kanta Das

    2016-04-01

    Full Text Available Two sets of nine different silicon carbide particulate (SiCp reinforced Al 7075 Metal Matrix Composites (MMCs were fabricated using liquid metallurgy stir casting process. Mean particle size and weight percentage of the reinforcement were varied according to Taguchi L9 Design of Experiments (DOE. One set of the cast composites were then heat treated to T6 condition. Optical micrographs of the MMCs reveal consistent dispersion of reinforcements in the matrix phase. Mechanical properties were determined for both as-cast and heat treated MMCs for comparison of the experimental results. Linear regression models were developed for mechanical properties of the heat treated MMCs using list square method of regression analysis. The fabrication process parameters were then optimized using Taguchi based grey relational analysis for the multiple mechanical properties of the heat treated MMCs. The largest value of mean grey relational grade was obtained for the composite with mean particle size 6.18 µm and 25 weight % of reinforcement. The optimal combination of process parameters were then verified through confirmation experiments, which resulted 42% of improvement in the grey relational grade. Finally, the percentage of contribution of each process parameter on the multiple performance characteristics was calculated through Analysis of Variance (ANOVA.

  14. Effect of matrix constitution on interface of aluminium/δ-Al2O3 and strength of metal matrix composites

    International Nuclear Information System (INIS)

    Johansson, P.; Hutchinson, B.; Savage, S.J.

    1992-06-01

    Aluminium based fiber composites have been made by squeeze casting. The 'saffil' pre-forms used in the work employed aluminium oxide binder or silica binder. Two families of alloys have been used based either on high purity aluminium or 3% copper containing alloys. These were both alloyed with a range of magnesium contents from 0.1% to 5% with the aim of varying the degree of reaction and bonding between the matrix and the reinforcing fibres. Studies of macro- and micro structures have been performed as well as non-destructive testing by X-ray radiography. Tensile testing, three point bend tests on notched bars and wetting studies in a wetting balance are also included in the investigation. The structure of the squeeze cast products shows different zones. The extension and appearance of the zones are dependent on the alloy constitution. In general the surface of the casting have small equiaxed grains. This surface zone is replaced by a columnar grain zone which, in the center, transforms to an equiaxed crystal zone. Defects such as pores, fibre-free zones, and 'pockets' in the interface matrix/fiber have been found. Of these defects, only pores can be detected by X-ray radiography. Evaluation of tensile testing shows a relatively large scatter of results. The results reveal a dominant role of matrix composition on strength level. For the 20 vol% reinforced metals, with performs with silica binder, the maximum measured elongation was 3.5%. With alumina binder approximately half of the above mentioned ductility is obtained. The use of grain-refiner, Al-5Ti-B, decreases the ductility of the composite below 2%, independent of the type of binder. From 3-point bend tests fracture energies are estimated to vary between 0.3 and 0.6 Joule. The toughness is low. Studies of the wetting between pieces of ceramic pre-forms and molten Al-2Mg show that generally the wetting is poor. At the same time, the wettability of d-alumina with silicon oxide as binding medium was slightly

  15. Structural and thermophysical properties characterization of continuously reinforced cast Al matrix composite

    Directory of Open Access Journals (Sweden)

    Brian Gordon

    2010-11-01

    Full Text Available In this work the process of manufacturing a continuously reinforced cast Al matrix composite and its properties are presented. The described technology permits obtaining a structural material of competitive properties compared to either heat treatable aluminum alloys or polymer composites for several types of applications. The examined thermophysical properties and structural characterization, including material anisotropy, coupled with the results of previous measurements of the mechanical properties of both Al2O3 reinforcing filaments and metallic prepregs have proven the high quality of this material and the possibility of its operation under special loading modes and environmental conditions. Microscopic examinations (LM, SEM were carried out to reveal the range of morphological homogeneity of the microstructure, the anisotropy of the filament band distribution, and simultaneously the adhesive behavior of the metal/fiber interface. The 3D morphology of the chosen microstructure components was revealed by computed tomography. The obtained results indicate that special properties of the examined prepreg materials have been strongly influenced, on the one hand, by the geometry of its internal microstructure, i.e. spatial distribution and volume fraction of the Al2O3 reinforcing filaments and, on the other hand, by a very good compatibility obtained between the individual metal prepreg components.

  16. Interfacial characteristics and fracture behavior of spark-plasma-sintered TiNi fiber-reinforced 2024Al matrix composites

    International Nuclear Information System (INIS)

    Dong, Peng; Wang, Zhe; Wang, Wenxian; Chen, Shaoping; Zhou, Jun

    2017-01-01

    Embedding of shape memory alloy (SMA) fibers into materials to fabricate SMA composites has attracted considerable attention because of the potential applicability of these composites in smart systems and structures. In this study, 2024Al matrix composites reinforced by continuous TiNi SMA fibers were fabricated using spark plasma sintering (SPS). The interface between the fibers and matrix consisted of a bilayer. The layer close to the fiber consisted of a multiple phase mixture, and the other layer exhibited a periodic morphology resulting from the alternating phases of Al 3 Ti and Al 3 Ni. In addition, a small quantity of TiO 2 phases was also observed in the interface layer. Based on detailed interface studies of the orientation relationships between the Al 3 Ti, Al 3 Ni, and TiO 2 phases and the atomic correspondence at phase boundaries, the effects of the interface phases on the fracture behavior of the composites were demonstrated.

  17. Microstructure and Mechanical Behavior of Microwave Sintered Cu50Ti50 Amorphous Alloy Reinforced Al Metal Matrix Composites

    Science.gov (United States)

    Reddy, M. Penchal; Ubaid, F.; Shakoor, R. A.; Mohamed, A. M. A.

    2018-06-01

    In the present work, Al metal matrix composites reinforced with Cu-based (Cu50Ti50) amorphous alloy particles synthesized by ball milling followed by a microwave sintering process were studied. The amorphous powders of Cu50Ti50 produced by ball milling were used to reinforce the aluminum matrix. They were examined by x-ray diffraction (XRD), scanning electron microscopy (SEM), microhardness and compression testing. The analysis of XRD patterns of the samples containing 5 vol.%, 10 vol.% and 15 vol.% Cu50Ti50 indicates the presence of Al and Cu50Ti50 peaks. SEM images of the sintered composites show the uniform distribution of reinforced particles within the matrix. Mechanical properties of the composites were found to increase with an increasing volume fraction of Cu50Ti50 reinforcement particles. The hardness and compressive strength were enhanced to 89 Hv and 449 MPa, respectively, for the Al-15 vol.% Cu50Ti50 composites.

  18. Mechanical Properties of SiC, Al2O3 Reinforced Aluminium 6061-T6 Hybrid Matrix Composite

    Science.gov (United States)

    Murugan, S. Senthil; Jegan, V.; Velmurugan, M.

    2018-04-01

    This paper contains the investigation of tensile, compression and impact characterization of SiC, Al2O3 reinforced Aluminium 6061-T6 matrix hybrid composite. Hybrid matrix composite fabrication was done by stir casting method. An attempt has been made by keeping Al2O3 percentage (7%) constant and increasing SiC percentage (10, 15, and 20%). After fabricating, the samples were prepared and tested to find out the various mechanical properties like tensile, compressive, and impact strength of the developed composites of different weight % of silicon carbide and Alumina in Aluminium alloy. The main objective of the study is to compare the values obtained and choose the best composition of the hybrid matrix composite from the mechanical properties point of view.

  19. Mechanical characterization of SiC particulate & E-glass fiber reinforced Al 3003 hybrid metal matrix composites

    Science.gov (United States)

    Narayana, K. S. Lakshmi; Shivanand, H. K.

    2018-04-01

    Metal matrix composites constitute a class of low cost high quality materials which offer high performance for various industrial applications. The orientation of this research is towards the study of mechanical properties of as cast silicon carbide (SiC) particulates and Short E-Glass fibers reinforced Aluminum matrix composites (AMCs). The Hybrid metal matrix composite is developed by reinforcing SiC particulates of 100 microns and short E-Glass fibers of 2-3 mm length with Al 3003 in different compositions. The vortex method of stir casting was employed, in which the reinforcements were introduced into the vortex created by the molten metal by means of mechanical stirrer. The mechanical properties of the prepared metal matrix composites were analyzed. From the studies it was noticed that an improvement in mechanical properties of the reinforced alloys compared to unreinforced alloys.

  20. Sample preparation technique for transmission electron microscopy anodized Al-Li-SiC metal matrix composite

    International Nuclear Information System (INIS)

    Shahid, M.; Thomson, G.E.

    1997-01-01

    Along with improved mechanical properties, metal matrix composites (MMC) have a disadvantage of enhanced corrosion susceptibility in aggressive environments. Recent studies on corrosion behaviour of an Al-alloy 8090/SiC MMC, revealed considerably high corrosion rates of the MMC in near neutral solutions containing chloride ions. Anodizing is one of the potential surface treatment for the MMC to provide protective coating against corrosion. The surface and cross section of the anodized MMC can easily be observed using scanning electron microscope. The anodizing behaviour of the MMC can be understood further if the anodized cross section in examined under transmission electron microscope (TEM). However, it is relatively difficult to prepare small (3 mm diameter) electron transparent specimens of the MMC supporting an anodic film. In the present study a technique has been developed for preparing thin electron transparent specimens of the anodized MMC. This technique employed conventional ion beam thinning process but the preparation of small discs was a problem. A MMMC consisting of Al-alloy 8090 with 20 % (by weight) SiC particulate with an average size of 5 Mu m, was anodized and observed in TEM after preparing the samples using the above mentioned techniques. (author)

  1. Investigations on thermal properties, stress and deformation of Al/SiC metal matrix composite based on finite element method

    Directory of Open Access Journals (Sweden)

    K. A. Ramesh Kumar

    2014-09-01

    Full Text Available AlSiC is a metal matrix composite which comprises of aluminium matrix with silicon carbide particles. It is characterized by high thermal conductivity (180-200 W/m K, and its thermal expansion are attuned to match other important materials that finds enormous demand in industrial sectors. Although its application is very common, the physics behind the Al-SiC formation, functionality and behaviors are intricate owing to the temperature gradient of hundreds of degrees, over the volume, occurring on a time scale of a few seconds, involving multiple phases. In this study, various physical, metallurgical and numerical aspects such as equation of continuum for thermal, stress and deformation using finite element (FE matrix formulation, temperature dependent material properties, are analyzed. Modelling and simulation studies of Al/SiC composites are a preliminary attempt to view this research work from computational point of view.

  2. Microstructure and mechanical properties of stir cast ZX51/Al2O3p magnesium matrix composites

    International Nuclear Information System (INIS)

    Rahmany-Gorji, Reza; Alizadeh, Ali; Jafari, Hassan

    2016-01-01

    Magnesium matrix composites can overcome the limitations of magnesium and its alloys. This paper investigates the effect of adding Al 2 O 3 microparticles on microstructure and mechanical response of ZX51 alloy-matrix composites. Stir casting process was chosen due largely to its low cost to fabricate the novel ZX51/Al 2 O 3 p composites. Scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffractometry were used in order to analyze the microstructure of as-cast composites. Tension, compression, and Brinell hardness tests were performed to determine mechanical properties of the composites. It was revealed that the microstructure of matrix alloy is composed of α-Mg grains and (α-Mg+Ca 2 Mg 6 Zn 3 ) eutectic mixture distributed predominantly along grain boundaries. The addition of Al 2 O 3 p brought about a marked grain refinement and also introduced slight amounts of porosity. The results showed that with increasing volume percentage of Al 2 O 3 p, hardness and yield strength increase while tensile strength, compressive strength, and ductility decrease; in consequence, toughness decreases as well.

  3. Aluminium EN AW-2124 alloy matrix composites reinforced with Ti(C,N), BN and Al2O3 particles

    International Nuclear Information System (INIS)

    Dobrzanski, L.A.; Wlodarczyk, A.; Adamiak, M.

    2003-01-01

    Investigation results of the aluminium alloy EN AW-2124 matrix composite materials with particles of the powders Ti(C,N), BN and Al 2 O 3 (15 wt.%) are presented in the paper. In order to obtain uniform distribution of reinforcement particles in aluminium alloy matrix powders of composite components have been milled in the rotary ball-bearing pulverizer. The composites have been pressed in laboratory vertical press at room temperature under the pressure of 500 kN. Obtained die samplings have been heated to the temperature 520-550 o C and extruded. Bars of diameter 8 mm have been received as a final product. Metallographic examination of the composites materials' structure shows non-uniform distribution of reinforced powders in the aluminium alloy matrix banding of reinforcements particles corresponds to the extrusion direction. Particles of reinforcement distribution in aluminium alloy matrix is irregular, some agglomerations of powder of aluminium oxide and porosity of different size have been noticed. Investigations of hardness and ultimate compressive strength show that the particles of reinforcement improve mechanical properties of composite materials. Investigations of compressive strength, carried out at room temperature, enable to compare mechanical properties of matrix and composite. (author)

  4. Effect of re-melting on particle distribution and interface formation in SiC reinforced 2124Al matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Mandal, Durbadal, E-mail: durbadal73@yahoo.co.in [MEF Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Viswanathan, Srinath [Dept of Metallurgical and Materials Engineering, University of Alabama, Tuscaloosa, AL (United States)

    2013-12-15

    The interface between metal matrix and ceramic reinforcement particles plays an important role in improving properties of the metal matrix composites. Hence, it is important to find out the interface structure of composite after re-melting. In the present investigation, the 2124Al matrix with 10 wt.% SiC particle reinforced composite was re-melted at 800 °C and 900 °C for 10 min followed by pouring into a permanent mould. The microstructures reveal that the SiC particles are distributed throughout the Al-matrix. The volume fraction of SiC particles varies from top to bottom of the composite plate and the difference increases with the decrease of re-melting temperature. The interfacial structure of re-melted 2124Al–10 wt.%SiC composite was investigated using scanning electron microscopy, an electron probe micro-analyzer, a scanning transmission electron detector fitted with scanning electron microscopy and an X-ray energy dispersive spectrometer. It is found that a thick layer of reaction product is formed at the interface of composite after re-melting. The experimental results show that the reaction products at the interface are associated with high concentration of Cu, Mg, Si and C. At re-melting temperature, liquid Al reacts with SiC to form Al{sub 4}C{sub 3} and Al–Si eutectic phase or elemental Si at the interface. High concentration of Si at the interface indicates that SiC is dissociated during re-melting. The X-ray energy dispersive spectrometer analyses confirm that Mg- and Cu-enrich phases are formed at the interface region. The Mg is segregated at the interface region and formed MgAl{sub 2}O{sub 4} in the presence of oxygen. The several elements identified at the interface region indicate that different types of interfaces are formed in between Al matrix and SiC particles. The Al–Si eutectic phase is formed around SiC particles during re-melting which restricts the SiC dissolution. - Highlights: • Re-melted composite shows homogeneous particle

  5. Investigation on microstructural characterization of in situ TiB/Al metal matrix composite by laser cladding

    International Nuclear Information System (INIS)

    Xu Jiang; Li Zhengyang; Zhu Wenhui; Liu Zili; Liu Wenjin

    2007-01-01

    The aluminum matrix composite (AMC) coating reinforced with TiB was prepared utilizing in situ synthesized technique by laser cladding. Microstructural characterization and dry sliding wear behavior of in situ TiB/Al metal matrix composite were studied by SEM, XRD, TEM and Pin-on-disc friction and wear tester. The phase structure of the composite coating consists of α-Al, TiB, Al 3 Ti and Al 3 Fe. It has been found that the shape of in situ synthesized TiB is mainly taken on micro-magnitude lump and nano-magnitude whisker. Owing to B27 structure of TiB, the TiB has an anisotropy axis of growth, which results in the TiB strip and whisker preferring grown along [0 1 0] direction. It is worth to notice that the novel microstructure inside of TiB is particle and strip Al 5 Fe 2 phase and definite crystallographic relationship between the Al 5 Fe 2 phase and TiB has been determined by selected area diffraction pattern. The wear tests results show that the composite coatings can only improve wear resistance at the lower applied load (below 26.7 N), but at higher applied load (26.7-35.6 N) the wear resistance behavior of the coating is worsened due to the fracture and pullout of reinforcement phase

  6. Investigation on microstructural characterization of in situ TiB/Al metal matrix composite by laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Xu Jiang [Department of Material Science and Engineering, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, Nanjing 210016 (China)]. E-mail: xujiang73@nuaa.edu.cn; Li Zhengyang [Key Laboratory for Advanced Materials Manufacturing Processing, Mechanical Engineering Department, Tsinghua University, Beijing 10084 (China); Zhu Wenhui [Department of Material Science and Engineering, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, Nanjing 210016 (China); Liu Zili [Department of Material Science and Engineering, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, Nanjing 210016 (China); Liu Wenjin [Key Laboratory for Advanced Materials Manufacturing Processing, Mechanical Engineering Department, Tsinghua University, Beijing 10084 (China)

    2007-02-25

    The aluminum matrix composite (AMC) coating reinforced with TiB was prepared utilizing in situ synthesized technique by laser cladding. Microstructural characterization and dry sliding wear behavior of in situ TiB/Al metal matrix composite were studied by SEM, XRD, TEM and Pin-on-disc friction and wear tester. The phase structure of the composite coating consists of {alpha}-Al, TiB, Al{sub 3}Ti and Al{sub 3}Fe. It has been found that the shape of in situ synthesized TiB is mainly taken on micro-magnitude lump and nano-magnitude whisker. Owing to B27 structure of TiB, the TiB has an anisotropy axis of growth, which results in the TiB strip and whisker preferring grown along [0 1 0] direction. It is worth to notice that the novel microstructure inside of TiB is particle and strip Al{sub 5}Fe{sub 2} phase and definite crystallographic relationship between the Al{sub 5}Fe{sub 2} phase and TiB has been determined by selected area diffraction pattern. The wear tests results show that the composite coatings can only improve wear resistance at the lower applied load (below 26.7 N), but at higher applied load (26.7-35.6 N) the wear resistance behavior of the coating is worsened due to the fracture and pullout of reinforcement phase.

  7. Thermomechanically induced residual strains in Al/SiCp metal-matrix composites

    DEFF Research Database (Denmark)

    Lorentzen, T.; Clarke, A.P.

    1998-01-01

    Residual lattice strains in the aluminium and SiC phases of F3S.20S extruded A359 20% SiC metal-matrix composite were measured by using neutron diffi action at room and elevated temperatures to monitor the effects of in situ uniaxial plastic deformations. The results are interpreted with referenc...

  8. Features of film growth during plasma anodizing of Al 2024/SiC metal matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Xue Wenbin [Key Laboratory for Radiation Beam Technology and Materials Modification, Institute of Low Energy Nuclear Physics, Beijing Normal University, Beijing 100875 (China)]. E-mail: xuewb@bnu.edu.cn

    2006-07-15

    Plasma anodizing is a novel promising process to fabricate corrosion-resistant protective films on metal matrix composites. The corrosion-resistant films were prepared by plasma anodizing on SiC reinforced aluminum matrix composite. The morphology and microstructure of films were analyzed by scanning electron microscopy. Specifically, the morphology of residual SiC reinforcement particles in the film was observed. It is found that the most SiC reinforcement particles have been molten to become silicon oxide, but a few tiny SiC particles still remain in the film close to the composite/film interface. This interface is irregular due to the hindering effect of SiC particles on the film growth. Morphology and distribution of residual SiC particles in film provide direct evidence to identify the local melt occurs in the interior of plasma anodizing film even near the composite/film interface. A model of film growth by plasma anodizing on metal matrix composites was proposed.

  9. Features of film growth during plasma anodizing of Al 2024/SiC metal matrix composite

    International Nuclear Information System (INIS)

    Xue Wenbin

    2006-01-01

    Plasma anodizing is a novel promising process to fabricate corrosion-resistant protective films on metal matrix composites. The corrosion-resistant films were prepared by plasma anodizing on SiC reinforced aluminum matrix composite. The morphology and microstructure of films were analyzed by scanning electron microscopy. Specifically, the morphology of residual SiC reinforcement particles in the film was observed. It is found that the most SiC reinforcement particles have been molten to become silicon oxide, but a few tiny SiC particles still remain in the film close to the composite/film interface. This interface is irregular due to the hindering effect of SiC particles on the film growth. Morphology and distribution of residual SiC particles in film provide direct evidence to identify the local melt occurs in the interior of plasma anodizing film even near the composite/film interface. A model of film growth by plasma anodizing on metal matrix composites was proposed

  10. ECAP consolidation of Al matrix composites reinforced with in-situ γ-Al{sub 2}O{sub 3} nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Casati, R., E-mail: riccardo.casati@polimi.it [Department of Mechanical Engineering, Politecnico di Milano, Via La Masa 1, Milano (Italy); Fabrizi, A. [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, Vicenza (Italy); Tuissi, A. [CNR-IENI, Corso Promessi Sposi 29, Lecco (Italy); Xia, K. [Department of Mechanical Engineering, University of Melbourne, Victoria 3010 (Australia); Vedani, M. [Department of Mechanical Engineering, Politecnico di Milano, Via La Masa 1, Milano (Italy)

    2015-11-11

    This work is aimed at proposing a method to prepare aluminum matrix composites reinforced with γ-Al{sub 2}O{sub 3} nanoparticles and at describing the effects of an in-situ reaction on the resulting nano-reinforcement dispersed throughout the metal matrix. Al nano- and micro-particles were used as starting materials. They were consolidated by equal channel angular pressing (ECAP) in as-received conditions and after undergoing high-energy ball milling. Further, γ-Al{sub 2}O{sub 3} reinforcing nanoparticles were produced in-situ from the hydroxide layer that covered the Al powder particles. The powder particle morphology and the composites microstructures were investigated by electron microscopy. The transformation process was monitored by X-ray diffraction, differential scanning calorimetry and thermo-gravimetric analysis.

  11. A study of microstructure and wear behaviour of TiB2/Al metal matrix composites

    Directory of Open Access Journals (Sweden)

    A. Sreenivasan

    Full Text Available The present paper deals with the study of microstructure and wear characteristics of TiB2 reinforced aluminium metal matrix composites (MMCs. Matrix alloys with 5, 10 and 15% of TiB2 were made using stir casting technique. Effect of sliding velocity on the wear behaviour and tribo-chemistry of the worn surfaces of both matrix and composites sliding against a EN24 steel disc has been investigated under dry conditions. A pin-on-disc wear testing machine was used to find the wear rate, in which EN24 steel disc was used as the counter face, loads of 10-60N in steps of 10N and speeds of 100, 200, 300, 400 and 500 rpm were employed. The results showed that the wear rate was increased with an increase in load and sliding speed for both the materials. However, a lower wear rate was obtained for MMCs when compared to the matrix alloys. The wear transition from slight to severe was presented at the critical applied loads. The transition loads for the MMCs were much higher than that of the matrix alloy. The transition loads were increased with increase in TiB2 and the same was decreased with the increase of sliding speeds. The SEM and EDS analyses were undertaken to demonstrate the effect of TiB2 particles on the wear mechanism for each conditions.

  12. Interfacial characteristics and fracture behavior of spark-plasma-sintered TiNi fiber-reinforced 2024Al matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Peng, E-mail: dongpeng@tyut.edu.cn [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Shanxi Key Laboratory of Advanced Magnesium-Based Materials, Taiyuan 030024 (China); Wang, Zhe [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Wang, Wenxian [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Shanxi Key Laboratory of Advanced Magnesium-Based Materials, Taiyuan 030024 (China); Chen, Shaoping [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Zhou, Jun [Department of Mechanical Engineering, Pennsylvania State University Erie, Erie, PA 16563 (United States)

    2017-04-13

    Embedding of shape memory alloy (SMA) fibers into materials to fabricate SMA composites has attracted considerable attention because of the potential applicability of these composites in smart systems and structures. In this study, 2024Al matrix composites reinforced by continuous TiNi SMA fibers were fabricated using spark plasma sintering (SPS). The interface between the fibers and matrix consisted of a bilayer. The layer close to the fiber consisted of a multiple phase mixture, and the other layer exhibited a periodic morphology resulting from the alternating phases of Al{sub 3}Ti and Al{sub 3}Ni. In addition, a small quantity of TiO{sub 2} phases was also observed in the interface layer. Based on detailed interface studies of the orientation relationships between the Al{sub 3}Ti, Al{sub 3}Ni, and TiO{sub 2} phases and the atomic correspondence at phase boundaries, the effects of the interface phases on the fracture behavior of the composites were demonstrated.

  13. Al-based metal matrix composites reinforced with Al–Cu–Fe quasicrystalline particles: Strengthening by interfacial reaction

    International Nuclear Information System (INIS)

    Ali, F.; Scudino, S.; Anwar, M.S.; Shahid, R.N.; Srivastava, V.C.; Uhlenwinkel, V.; Stoica, M.; Vaughan, G.; Eckert, J.

    2014-01-01

    Highlights: • Strength of composites is enhanced as the QC-to-ω phase transformation advances. • Yield strength increases from 195 to 400 MPa with QC-to-ω interfacial reaction. • Reducing matrix ligament size explains most of the strengthening. • Improved interfacial bonding and nano ω phase explains divergence from model. - Abstract: The interfacial reaction between the Al matrix and the Al 62.5 Cu 25 Fe 12.5 quasicrystalline (QC) reinforcing particles to form the Al 7 Cu 2 Fe ω-phase has been used to further enhance the strength of the Al/QC composites. The QC-to-ω phase transformation during heating was studied by in situ X-ray diffraction using a high-energy monochromatic synchrotron beam, which permits to follow the structural evolution and to correlate it with the mechanical properties of the composites. The mechanical behavior of these transformation-strengthened composites is remarkably improved as the QC-to-ω phase transformation progresses: the yield strength increases from 195 MPa for the starting material reinforced exclusively with QC particles to 400 MPa for the material where the QC-to-ω reaction is complete. The reduction of the matrix ligament size resulting from the increased volume fraction of the reinforcing phase during the transformation can account for most of the observed improvement in strength, whereas the additional strengthening can be ascribed to the possible presence of nanosized ω-phase particles as well as to the improved interfacial bonding between matrix and particles caused by the compressive stresses arising in the matrix

  14. Al-based metal matrix composites reinforced with Al–Cu–Fe quasicrystalline particles: Strengthening by interfacial reaction

    Energy Technology Data Exchange (ETDEWEB)

    Ali, F. [IFW Dresden, Institut für Komplexe Materialien, Postfach 27 01 16, D-01171 Dresden (Germany); Materials Processing Group, DMME, Pakistan Institute of Engineering and Applied Sciences, P.O. Nilore, Islamabad (Pakistan); Scudino, S., E-mail: s.scudino@ifw-dresden.de [IFW Dresden, Institut für Komplexe Materialien, Postfach 27 01 16, D-01171 Dresden (Germany); Anwar, M.S.; Shahid, R.N. [Materials Processing Group, DMME, Pakistan Institute of Engineering and Applied Sciences, P.O. Nilore, Islamabad (Pakistan); Srivastava, V.C. [Metal Extraction and Forming Division, National Metallurgical Laboratory, Jamshedpur 831007 (India); Uhlenwinkel, V. [Institut für Werkstofftechnik, Universität Bremen, D-28359 Bremen (Germany); Stoica, M. [IFW Dresden, Institut für Komplexe Materialien, Postfach 27 01 16, D-01171 Dresden (Germany); Vaughan, G. [European Synchrotron Radiation Facilities ESRF, BP 220, 38043 Grenoble (France); Eckert, J. [IFW Dresden, Institut für Komplexe Materialien, Postfach 27 01 16, D-01171 Dresden (Germany); TU Dresden, Institut für Werkstoffwissenschaft, D-01062 Dresden (Germany)

    2014-09-01

    Highlights: • Strength of composites is enhanced as the QC-to-ω phase transformation advances. • Yield strength increases from 195 to 400 MPa with QC-to-ω interfacial reaction. • Reducing matrix ligament size explains most of the strengthening. • Improved interfacial bonding and nano ω phase explains divergence from model. - Abstract: The interfacial reaction between the Al matrix and the Al{sub 62.5}Cu{sub 25}Fe{sub 12.5} quasicrystalline (QC) reinforcing particles to form the Al{sub 7}Cu{sub 2}Fe ω-phase has been used to further enhance the strength of the Al/QC composites. The QC-to-ω phase transformation during heating was studied by in situ X-ray diffraction using a high-energy monochromatic synchrotron beam, which permits to follow the structural evolution and to correlate it with the mechanical properties of the composites. The mechanical behavior of these transformation-strengthened composites is remarkably improved as the QC-to-ω phase transformation progresses: the yield strength increases from 195 MPa for the starting material reinforced exclusively with QC particles to 400 MPa for the material where the QC-to-ω reaction is complete. The reduction of the matrix ligament size resulting from the increased volume fraction of the reinforcing phase during the transformation can account for most of the observed improvement in strength, whereas the additional strengthening can be ascribed to the possible presence of nanosized ω-phase particles as well as to the improved interfacial bonding between matrix and particles caused by the compressive stresses arising in the matrix.

  15. Internal damping due to dislocation movements induced by thermal expansion mismatch between matrix and particles in metal matrix composites. [Al/SiC

    Energy Technology Data Exchange (ETDEWEB)

    Girand, C.; Lormand, G.; Fougeres, R.; Vincent, A. (GEMPPM, Villeurbanne (France))

    1993-05-01

    In metal matrix composites (MMCs), the mechanical 1 of the reinforcement-matrix interface is an important parameter because it governs the load transfer from matrix to particles, from which the mechanical properties of these materials are derived. Therefore, it would be useful to set out an experimental method able to characterize the interface and the adjacent matrix behaviors. Thus, a study has been undertaken by means of internal damping (I.D.) measurements, which are well known to be very sensitive for studying irreversible displacements at the atomic scale. More especially, this investigation is based on the fact that, during cooling of MMC's, stress concentrations originating from differences in coefficients of thermal expansion (C.T.E.) of matrix and particles should induce dislocation movements in the matrix surrounding the reinforcement; that is, local microplastic strains occur. Therefore, during I.D. measurements vs temperature these movements should contribute to MMCs I.D. in a process similar to those involved around first order phase transitions in solids. The aim of this paper is to present, in the case of Al/SiC particulate composites, new developments of this approach that has previously led to promising results in the case of Al-Si alloys.

  16. Anodization Mechanism on SiC Nanoparticle Reinforced Al Matrix Composites Produced by Power Metallurgy

    OpenAIRE

    Ferreira, Sonia C.; Conde, Ana; Arenas, Mar?a A.; Rocha, Luis A.; Velhinho, Alexandre

    2014-01-01

    Specimens of aluminum-based composites reinforced by silicon carbide nanoparticles (Al/SiCnp) produced by powder metallurgy (PM) were anodized under voltage control in tartaric-sulfuric acid (TSA). In this work, the influence of the amount of SiCnp on the film growth during anodizing was investigated. The current density versus time response and the morphology of the porous alumina film formed at the composite surface are compared to those concerning a commercial aluminum alloy (AA1050) anodi...

  17. Die-cast heterophase composites with AlSi13Mg1CuNi matrix

    Directory of Open Access Journals (Sweden)

    M. Dyzia

    2010-01-01

    Full Text Available On the basis of the performed tests, an advantageous interaction of glassy carbon particles in a couple consisting of a heterophase composite and a spheroidal cast iron has been corroborated. It was found that, the presence of glassy carbon in the heterophase composite (SiC+C affects the stabilization of the friction coefficient value as a function of the friction distance and reduces the intensity of the wearing-in stage of the interacting surfaces. Both a decrease of the friction coefficient and the wear of the heterophase composites may be connected with the carbon particles' chipping effect and the deposition of its fragments on the surface of the interacting components of the friction couple, which forms a kind of a solid lubricating agent in the system. This should allow applying of this material to the composite piston - cylinder sleeve system in piston air-compressors. Further works will concern the selection of the matrix alloy composition with the purpose of reducing the phenomenon of particles chipping during machining. It seems that one of the possibilities is the application of a more plastic matrix and optimizing the fraction of reinforcing phases and their gradient distribution in the casting.

  18. Microstructure and mechanical properties of Al-Mg-Si-Cu matrix composites reinforced with AINp. processed by extrusion of powders

    International Nuclear Information System (INIS)

    Ortiz, J. L.; Amigo, V.; Salvador, M. D.; Perz, C. R.

    2000-01-01

    This article presents an experimental investigation on the structure and mechanical properties of an Al-Mg-Si-Cu P/M alloy reinforced with 5%, 10% and 15% aluminum nitride, produced by extrusion of cold compacted powders mixtures. Mechanical properties in as extruded and T6 conditions are compared. Differential Scanning Calorimetry and Dilatometric analysis were conducted to gain further insight into the precipitation process of these materials. Low cost 6061 Al/AINp composites can be produced with rate and small porosity by extrusion of cold compacted shapes without canning. The mechanical properties of the MMCs obtained by this process have limitations for high particles fractions because of clustering effects. All materials are always harder than the matrix and shows a similar behavior during aging processes but kinetics is changed. Potential applications of dilatometric techniques in the aging investigations of aluminum alloys and aluminum matrix composites have been established. (Author) 23 refs

  19. Fabrication and Analysis of the Wear Properties of Hot-Pressed Al-Si/SiCp + Al-Si-Cu-Mg Metal Matrix Composite

    Science.gov (United States)

    Bang, Jeongil; Oak, Jeong-Jung; Park, Yong Ho

    2016-01-01

    The aim of this study was to characterize microstructures and mechanical properties of aluminum metal matrix composites (MMC's) prepared by powder metallurgy method. Consolidation of mixed powder with gas atomized Al-Si/SiCp powder and Al-14Si-2.5Cu-0.5Mg powder by hot pressing was classified according to sintering temperature and sintering time. Sintering condition was optimized using tensile properties of sintered specimens. Ultimate tensile strength of the optimized sintered specimen was 228 MPa with an elongation of 5.3% in longitudinal direction. In addition, wear properties and behaviors of the sintered aluminum-based MMC's were analyzed in accordance with vertical load and linear speed. As the linear speed and vertical load of the wear increased, change of the wear behavior occurred in order of oxidation of Al-Si matrix, formation of C-rich layer, Fe-alloying to matrix, and melting of the specimen

  20. Effect of heat treatment on microstructure and interface of SiC particle reinforced 2124 Al matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Mandal, Durbadal, E-mail: durbadal73@yahoo.co.in [MEF Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Viswanathan, Srinath [Dept of Metallurgical and Materials Engineering, University of Alabama, Tuscaloosa, AL (United States)

    2013-11-15

    The microstructure and interface between metal matrix and ceramic reinforcement of a composite play an important role in improving its properties. In the present investigation, the interface and intermetallic compound present in the samples were characterized to understand structural stability at an elevated temperature. Aluminum based 2124 alloy with 10 wt.% silicon carbide (SiC) particle reinforced composite was prepared through vortex method and the solid ingot was deformed by hot rolling for better particle distribution. Heat treatment of the composite was carried out at 575 °C with varying holding time from 1 to 48 h followed by water quenching. In this study, the microstructure and interface of the SiC particle reinforced Al based composites have been studied using optical microscopy, scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS), electron probe micro-analyzer (EPMA) associated with wavelength dispersive spectroscopy (WDS) and transmission electron microscopy (TEM) to identify the precipitate and intermetallic phases that are formed during heat treatment. The SiC particles are uniformly distributed in the aluminum matrix. The microstructure analyses of Al–SiC composite after heat treatment reveal that a wide range of dispersed phases are formed at grain boundary and surrounding the SiC particles. The energy dispersive X-ray spectroscopy and wavelength dispersive spectroscopy analyses confirm that finely dispersed phases are CuAl{sub 2} and CuMgAl{sub 2} intermetallic and large spherical phases are Fe{sub 2}SiAl{sub 8} or Al{sub 15}(Fe,Mn){sub 3}Si. It is also observed that a continuous layer enriched with Cu and Mg of thickness 50–80 nm is formed at the interface in between Al and SiC particles. EDS analysis also confirms that Cu and Mg are segregated at the interface of the composite while no carbide is identified at the interface. - Highlights: • The composite was successfully heat treated at 575°C for 1

  1. Advance on Al2O3 Particulates Reinforced Aluminum Metal Matrix Composites (Al-MMCs Manufactured by the Power Metallurgy(PM Methods- Improved PM Techniques

    Directory of Open Access Journals (Sweden)

    Xu Lina

    2016-01-01

    Full Text Available Aluminum metal matrix composites (Al-MMCs with Al2O3 particulates as reinforcement fabricated by the power metallurgy (PM methods have gained much attention due to their unique characteristics of the wide range of Al2O3 particles addition, easy-operating process and effectiveness. The improved PM techniques, such as the high energy ball milling, powder extruder and high pressure torsion were applied to further strengthening the properties or/and diminishing the agglomeration of strength particles. The formation of liquid phase assisted densification of compacts to promote the sintering of composites. Complex design of Al2O3 particles with other particles was another efficient method to tailor the properties of Al-MMCs.

  2. Tribological Properties of AlSi12-Al₂O₃ Interpenetrating Composite Layers in Comparison with Unreinforced Matrix Alloy.

    Science.gov (United States)

    Dolata, Anna Janina

    2017-09-06

    Alumina-Aluminum composites with interpenetrating network structures are a new class of advanced materials with potentially better properties than composites reinforced by particles or fibers. Local casting reinforcement was proposed to take into account problems with the machinability of this type of materials and the shaping of the finished products. The centrifugal infiltration process fabricated composite castings in the form of locally reinforced shafts. The main objective of the research presented in this work was to compare the tribological properties (friction coefficient, wear resistance) of AlSi12/Al₂O₃ interpenetrating composite layers with unreinforced AlSi12 matrix areas. Profilometric tests enabled both quantitative and qualitative analyses of the wear trace that formed on investigated surfaces. It has been shown that interpenetrating composite layers are characterized by lower and more stable coefficients of friction (μ), as well as higher wear resistance than unreinforced matrix areas. At the present stage, the study confirmed that the tribological properties of the composite layers depend on the spatial structure of the ceramic reinforcement, and primarily the volume and size of alumina foam cells.

  3. Characterization of molybdenum particles reinforced Al6082 aluminum matrix composites with improved ductility produced using friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Selvakumar, S., E-mail: lathaselvam1963@gmail.com [Department of Mechanical Engineering, Nehru Institute of Technology, Coimbatore 641105, Tamil Nadu (India); Department of Mechanical Engineering, Anna University, Chennai 600025, Tamil Nadu (India); Dinaharan, I., E-mail: dinaweld2009@gmail.com [Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park Kingsway Campus, Johannesburg 2006 (South Africa); Palanivel, R., E-mail: rpalanivelme@gmail.com [Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park Kingsway Campus, Johannesburg 2006 (South Africa); Ganesh Babu, B., E-mail: profbgb@gmail.com [Department of Mechanical Engineering, Roever College of Engineering and Technology, Perambalur 621212, Tamil Nadu (India)

    2017-03-15

    Aluminum matrix composites (AMCs) reinforced with various ceramic particles suffer a loss in ductility. Hard metallic particles can be used as reinforcement to improve ductility. The present investigation focuses on using molybdenum (Mo) as potential reinforcement for Mo(0,6,12 and 18 vol.%)/6082Al AMCs produced using friction stir processing (FSP). Mo particles were successfully retained in the aluminum matrix in its elemental form without any interfacial reaction. A homogenous distribution of Mo particles in the composite was achieved. The distribution was independent upon the region within the stir zone. The grains in the composites were refined considerably due to dynamic recrystallization and pinning effect. The tensile test results showed that Mo particles improved the strength of the composite without compromising on ductility. The fracture surfaces of the composites were characterized with deeply developed dimples confirming appreciable ductility. - Highlights: •Molybdenum particles used as reinforcement for aluminum composites to improve ductility. •Molybdenum particles were retained in elemental form without interfacial reaction. •Homogeneous dispersion of molybdenum particles were observed in the composite. •Molybdenum particles improved tensile strength without major loss in ductility. •Deeply developed dimples on the fracture surfaces confirmed improved ductility.

  4. Characterization of molybdenum particles reinforced Al6082 aluminum matrix composites with improved ductility produced using friction stir processing

    International Nuclear Information System (INIS)

    Selvakumar, S.; Dinaharan, I.; Palanivel, R.; Ganesh Babu, B.

    2017-01-01

    Aluminum matrix composites (AMCs) reinforced with various ceramic particles suffer a loss in ductility. Hard metallic particles can be used as reinforcement to improve ductility. The present investigation focuses on using molybdenum (Mo) as potential reinforcement for Mo(0,6,12 and 18 vol.%)/6082Al AMCs produced using friction stir processing (FSP). Mo particles were successfully retained in the aluminum matrix in its elemental form without any interfacial reaction. A homogenous distribution of Mo particles in the composite was achieved. The distribution was independent upon the region within the stir zone. The grains in the composites were refined considerably due to dynamic recrystallization and pinning effect. The tensile test results showed that Mo particles improved the strength of the composite without compromising on ductility. The fracture surfaces of the composites were characterized with deeply developed dimples confirming appreciable ductility. - Highlights: •Molybdenum particles used as reinforcement for aluminum composites to improve ductility. •Molybdenum particles were retained in elemental form without interfacial reaction. •Homogeneous dispersion of molybdenum particles were observed in the composite. •Molybdenum particles improved tensile strength without major loss in ductility. •Deeply developed dimples on the fracture surfaces confirmed improved ductility.

  5. Microwave combustion synthesis of in situ Al{sub 2}O{sub 3} and Al{sub 3}Zr reinforced aluminum matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Heguo, E-mail: zhg1200@sina.com [College of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing 210094 (China); Key Laboratory of Advanced Micro-Nano Materials and Technology, Jiangsu Province Higher Education Institutions, 210094 (China); Synergetic Center for Advanced Materials Research, Jiangsu Province Higher Education Institutions, 210094 (China); Hua, Bo; Cui, Tao; Huang, Jiewen; Li, Jianliang [College of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing 210094 (China); Xie, Zonghan, E-mail: zonghan.xie@adelaide.edu.au [School of Mechanical & Electrical Engineering, Wuhan Institute of Technology, Wuhan 430073 (China); School of Mechanical Engineering, University of Adelaide, SA 5005 (Australia)

    2015-08-15

    Al{sub 2}O{sub 3} and Al{sub 3}Zr reinforced aluminum matrix composites were fabricated from Al and ZrO{sub 2} powders by SiC assisted microwave combustion synthesis. The microstructure and reaction pathways were analyzed by using differential scanning calorimetry (DSC), X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS). The results showed that the heating rate during microwave synthesis was very high and the entire process took several minutes and that the ignition temperature of the reaction was much lower than that of conventional methods. In addition, the resulting microstructure was found to be finer than that prepared by the conventional methods and no cracks can be seen in the Al{sub 3}Zr reinforcements. As such, the newly developed composites have potential for safety-critical applications where catastrophic failure is not tolerated.

  6. Matrix-type effect on the magnetotransport properties of Ni–AlO and Ni–NbO composite systems

    Energy Technology Data Exchange (ETDEWEB)

    Stognei, O. V., E-mail: sto@sci.vrn.ru; Maliki, A. J.; Grebennikov, A. A.; Semenenko, K. I.; Bulovatskaya, E. O.; Sitnikov, A. V. [Voronezh State Technical University (Russian Federation)

    2016-06-15

    The effect of the insulating-matrix material on the electronic and magnetic properties of nanocomposites is investigated in the Ni{sub x}(Al{sub 2}O{sub 3}){sub 100–x} metal–insulator system and the Ni{sub x}(Nb{sub 2}O{sub 5}){sub 100–x} metal–semiconductor system. It is established that the characteristics of composites determined by electron transport through the matrix (the electrical resistivity, the position of the electrical percolation threshold, the magnetoresistance effect) depend on the material type. Replacement of the matrix from Al{sub 2}O{sub 3} to Nb{sub 2}O{sub 5} results in a decrease in the electrical resistivity by two–three orders of magnitude, a decrease in the magnetic resistivity by more than an order of magnitude, and in displacement of the percolation threshold from 40 to 30 at % of Ni. In this case, the magnetic properties of the composites are independent of the type of matrix: the concentration of the magnetic percolation threshold is identical in the two systems (~45 at % of Ni), and the coercive force of the samples occurring beyond the percolation threshold is close in magnitude (5–8 and 12–18 Oe) in the Ni{sub x}(Nb{sub 2}O{sub 5}){sub 100–x} and Ni{sub x}(Al{sub 2}O{sub 3}){sub 100–x} composites, respectively.

  7. Machinability of Al-SiC metal matrix composites using WC, PCD and MCD inserts

    Energy Technology Data Exchange (ETDEWEB)

    Beristain, J.; Gonzalo, O.; Sanda, A.

    2014-04-01

    The aim of this work is the study of the machinability of aluminium-silicon carbide Metal Matrix Composites (MMC) in turning operations. The cutting tools used were hard metal (WC) with and without coating, different grades and geometries of Poly-Crystalline Diamond (PCD) and Mono-Crystalline Diamond (MCD). The work piece material was AMC225xe, composed of aluminium-copper alloy AA 2124 and 25% wt of SiC, being the size of the SiC particles around 3 {mu}m. Experiments were conducted at various cutting speeds and cutting parameters in facing finishing operations, measuring the surface roughness, cutting forces and tool wear. The worn surface of the cutting tool was examined by Scanning Electron Microscope (SEM). It was observed that the Built Up Edge (BUE) and stuck material is higher in the MCD tools than in the PCD tools. The BUE acts as a protective layer against abrasive wear of the tool. (Author)

  8. Structure, thermal and mechanical properties of in situ Al-based metal matrix composite reinforced with Al2O3 and TiC submicron particles

    International Nuclear Information System (INIS)

    Yu Peng; Mei Zhi; Tjong, S.C.

    2005-01-01

    We report herein the structure and characterization of in situ Al-based metal matrix composites (MMCs) prepared from the Al-10 wt.% TiO 2 and Al-10 wt.% TiO 2 -1.5 wt.% C systems via hot isostatic pressing (HIP) at 1000 deg C and 100 MPa. The structure, morphology and thermal behavior of HIPed samples were studied by means of the X-ray diffractometry (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). The results indicated that fined Al 2 O 3 particles and large intermetallic Al 3 Ti plates were in situ formed in the Al-10 wt.% TiO 2 sample during HIPing. However, the introduction of C to the Al-TiO 2 system was beneficial to eliminate large intermetallic Al 3 Ti plates. In this case, Al 2 O 3 and TiC submicron particles were in situ formed in the Al-10 wt.% TiO 2 -1.5 wt.% C sample. Three-point-bending test showed that the strength and the strain-at-break of the HIPed Al-10 wt.% TiO 2 -1.5 wt.% C sample were significantly higher than those of its Al-10 wt.% TiO 2 counterpart. The improvement was derived from the elimination of bulk Al 3 Ti intermetallic plates and from the formation of TiC submicron particles. DSC measurements and thermodynamic analyses were carried out to reveal the reaction formation mechanisms of in situ reinforcing phases. The DSC results generally correlated well with the theoretical predictions. Finally, the correlation between the structure-property relationships of in situ composites is discussed

  9. Physical and Microstructure Properties of MgAl2C2 Matrix Composite Coating on Titanium

    Science.gov (United States)

    Li, Peng

    2014-12-01

    This work is based on the dry sliding wear of the MgAl2C2-TiB2-FeSi composite coating deposited on a pure Ti using a laser cladding technique. Scanning electron microscope images indicate that the nanocrystals and amorphous phases are produced in such coating. X-ray diffraction result indicated that such coating mainly consists of MgAl2C2, Ti-B, Ti-Si, Fe-Al, Ti3SiC2, TiC and amorphous phases. The high resolution transmission electron microscope image indicated that the TiB nanorods were produced in the coating, which were surrounded by other fine precipitates, favoring the formation of a fine microstructure. With increase of the laser power from 0.85 kW to 1.00 kW, the micro-hardness decreased from 1350 1450 HV0.2 to 1200 1300 HV0.2. The wear volume loss of the laser clad coating was 1/7 of pure Ti.

  10. Development of in-Situ Al-Si/CuAl₂ Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior.

    Science.gov (United States)

    Tash, Mahmoud M; Mahmoud, Essam R I

    2016-06-02

    In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15%) into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD) pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl₂, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl₂ at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

  11. Effect of Forging Parameters on Low Cycle Fatigue Behaviour of Al/Basalt Short Fiber Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    R. Karthigeyan

    2013-01-01

    Full Text Available This paper deals with metal matrix composites (MMCs of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10 basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface.

  12. Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

    Science.gov (United States)

    Karthigeyan, R; Ranganath, G

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface.

  13. Wear and Friction Behavior of Stir Cast Al-TiB2 Metal Matrix Composites with Various Lubricants

    Directory of Open Access Journals (Sweden)

    S. Poria

    2016-12-01

    Full Text Available Al- TiB2 metal matrix composites are fabricated using stir cast method and its tribological characterization is done using three different lubricants. Tribological studies are performed in a multi-tribotester using block-on-roller configuration under 25-75 N loads and 400-600 rpm rotational speeds. Four different weight percentages of TiB2 are considered in this study. Comparison between dry condition and lubricated conditions is gleaned to differentiate wear and friction characteristics and SEM images are taken to fortify them. Lubricated conditions yield large reduction in wear and friction compared to dry condition.

  14. Impact Strength of Composite Materials Based on EN AC-44200 Matrix Reinforced with Al2O3 Particles

    Directory of Open Access Journals (Sweden)

    Kurzawa A.

    2017-09-01

    Full Text Available The paper presents the results of research of impact strength of aluminum alloy EN AC-44200 based composite materials reinforced with alumina particles. The research was carried out applying the materials produced by the pressure infiltration method of ceramic preforms made of Al2O3 particles of 3-6μm with the liquid EN AC-44200 Al alloy. The research was aimed at determining the composite resistance to dynamic loads, taking into account the volume of reinforcing particles (from 10 to 40% by volume at an ambient of 23°C and at elevated temperatures to a maximum of 300°C. The results of this study were referred to the unreinforced matrix EN AC-44200 and to its hardness and tensile strength. Based on microscopic studies, an analysis and description of crack mechanics of the tested materials were performed. Structural analysis of a fracture surface, material structures under the crack surfaces of the matrix and cracking of the reinforcing particles were performed.

  15. Optimization of mechanical properties of Al-metal matrix composite produced by direct fusion of beverage cans

    International Nuclear Information System (INIS)

    Carrasco, C.; Inzunza, G.; Camurri, C.; Rodríguez, C.; Radovic, L.; Soldera, F.; Suarez, S.

    2014-01-01

    The collection of used beverage cans is limited in countries where they are not fabricated; their low value does not justify the extra charge of exporting them for further processing. To address this increasingly serious problem, here we optimize the properties of an aluminum metal matrix composite (Al-MMC) obtained through direct fusion of beverage cans by using the slag generated in the melting process as reinforcement. This method consists of a modified rheocasting process followed by thixoforming. Our main operational variable is the shear rate applied to a semi-solid bath, subsequent to which a suitable heat treatment (T8) is proposed to improve the mechanical properties. The microstructure, the phases obtained and their effect on composite mechanical properties are analyzed. The composite material produced has, under the best conditions, a yield stress of 175 MPa and a tensile strength of 273 MPa. These results demonstrate that the proposed process does indeed transform the used beverage cans into promising composite materials, e.g., for structural applications

  16. Optimization of mechanical properties of Al-metal matrix composite produced by direct fusion of beverage cans

    Energy Technology Data Exchange (ETDEWEB)

    Carrasco, C., E-mail: ccarrascoc@udec.cl [Department of Materials Engineering, University of Concepción, Edmundo Larenas 270, Concepción (Chile); Inzunza, G.; Camurri, C.; Rodríguez, C. [Department of Materials Engineering, University of Concepción, Edmundo Larenas 270, Concepción (Chile); Radovic, L. [Department of Chemical Engineering, University of Concepción, Edmundo Larenas 129, Concepción (Chile); Department of Energy and Geo-Environmental Engineering, Pennsylvania State University, University Park, PA 16802 (United States); Soldera, F.; Suarez, S. [Department of Materials Science, Saarland University, Campus D3.3, 66123 Saarbrücken (Germany)

    2014-11-03

    The collection of used beverage cans is limited in countries where they are not fabricated; their low value does not justify the extra charge of exporting them for further processing. To address this increasingly serious problem, here we optimize the properties of an aluminum metal matrix composite (Al-MMC) obtained through direct fusion of beverage cans by using the slag generated in the melting process as reinforcement. This method consists of a modified rheocasting process followed by thixoforming. Our main operational variable is the shear rate applied to a semi-solid bath, subsequent to which a suitable heat treatment (T8) is proposed to improve the mechanical properties. The microstructure, the phases obtained and their effect on composite mechanical properties are analyzed. The composite material produced has, under the best conditions, a yield stress of 175 MPa and a tensile strength of 273 MPa. These results demonstrate that the proposed process does indeed transform the used beverage cans into promising composite materials, e.g., for structural applications.

  17. Mechanical Properties and Wear Characteristics Al-ZrO2-SiCp and Graphite Hybrid Metal Matrix Composites

    Science.gov (United States)

    Nayak, S. K.; Mahanta, T.; Sahoo, J. K.; Mishra, A.

    2018-03-01

    Development of Aluminum Metal Matrix Co mposites (AMMCs) has been one of the major requirements in engineering applicat ions due to their excellent mechanical properties, light weight and high strength. In the present investigation, Stir casting technique has been used for fabrication of co mposites, taking Alu miniu m as parent metal, Silicon Carbide (SiCp) of 7 vol. % of 220 mesh size and 1.75 vol. % of graphite as reinforcements. The Zirconia content was varied as 2.75, 4.5 and 6 vol. % to fabricate three d ifferent types of hybrid composites. The tensile strength and hardness were measured in UTM and Vickers hardness tester respectively and the wear characteristics were studied in a pin on disc friction monitor under dry sliding condition against steel counter face. The tensile strength was found to be 90 MPa, 120 MPa, 130 MPa and hardness 80.25 VHN, 103.22 VHN, 103.77 VHN for 2.75, 4.5 and 6vol. % of Zirconia respectively. Fro m the above investigation, it is recommended that composition with Al, 7 %-SiCp, 1.75 % -Gr and 6 vol %-ZrO2 showed better mechanical p roperties i.e . h igh tensile strength (130MPa) and reasonably good hardness (103.77 VHN) . The co mposite with Al, 7 % - SiCp, 1.75 % -Gr and 6 %-ZrO2 is good for short run frictional applicat ion and the composite with Al, 7 %- SiCp, 1.75 % -Gr and 4.5 %- ZrO2 may be used for long run frictional applicat ions after testing.

  18. Effect of the heating rate on the microstructure of in situ Al2O3 particle-reinforced Al matrix composites prepared via displacement reactions in an Al/CuO system

    International Nuclear Information System (INIS)

    Zhao, Ge; Shi, Zhiming; Ta, Na; Ji, Guojun; Zhang, Ruiying

    2015-01-01

    Highlights: • The heating rate has a significant effect on the microstructures of composites. • The microstructure is determined by the diffusion rate of O and Cu in the heating stage. • The diffusion of Cu and O atoms is influenced by the heating rate. • With increasing heating rate, the Al 2 O 3 particle distribution becomes more uniformly. • With increasing heating rate, the form of Al 2 Cu changes from network to block-like. - Abstract: In this study, an in situ Al 2 O 3 particle-reinforced Al(Cu) matrix composite was successfully synthesized using a displacement reaction between Al and CuO powders. The powders were mixed at a weight ratio of 4:1 Al to CuO, cold-pressed and holding time at 900 °C for 1 h using varying heating rates. The effects of the heating rate on the microstructures of the composites were investigated using differential scanning calorimetry (DSC), X-ray diffraction (XRD), optical microscopy (MO), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The results indicate that all of the composites contain Al, Al 2 O 3 particles and Al 2 Cu phases. Although the heating rate does not significantly affect the phase compositions of the composites, it has a significant effect on their microstructures, most likely because it strongly influences the diffusion rates of the Cu and O atoms. As the heating rate is increased, the Al 2 O 3 particles become more dispersed, and they have a more uniform particle size distribution. Meanwhile, the Al 2 Cu structure transforms from the network (Al + Al 2 Cu) eutectic to the block-like Al 2 Cu phase. The ∼2 μm Al 2 O 3 particles and the block-like Al 2 Cu phase are distributed uniformly in the Al matrix when the sample is placed directly into a 900 °C furnace. This sample has a relative higher Rockwell hardness B (HRB) value of 87

  19. Microstructure and high-temperature oxidation resistance of TiN/Ti3Al intermetallic matrix composite coatings on Ti6Al4V alloy surface by laser cladding

    Science.gov (United States)

    Zhang, Xiaowei; Liu, Hongxi; Wang, Chuanqi; Zeng, Weihua; Jiang, Yehua

    2010-11-01

    A high-temperature oxidation resistant TiN embedded in Ti3Al intermetallic matrix composite coating was fabricated on titanium alloy Ti6Al4V surface by 6kW transverse-flow CO2 laser apparatus. The composition, morphology and microstructure of the laser clad TiN/Ti3Al intermetallic matrix composite coating were characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). In order to evaluate the high-temperature oxidation resistance of the composite coatings and the titanium alloy substrate, isothermal oxidation test was performed in a conventional high-temperature resistance furnace at 600°C and 800°C respectively. The result shows that the laser clad intermetallic composite coating has a rapidly solidified fine microstructure consisting of TiN primary phase (granular-like, flake-like, and dendrites), and uniformly distributed in the Ti3Al matrix. It indicates that a physical and chemical reaction between the Ti powder and AlN powder occurred completely under the laser irradiation. In addition, the microhardness of the TiN/Ti3Al intermetallic matrix composite coating is 844HV0.2, 3.4 times higher than that of the titanium alloy substrate. The high-temperature oxidation resistance test reveals that TiN/Ti3Al intermetallic matrix composite coating results in the better modification of high-temperature oxidation behavior than the titanium substrate. The excellent high-temperature oxidation resistance of the laser cladding layer is attributed to the formation of the reinforced phase TiN and Al2O3, TiO2 hybrid oxide. Therefore, the laser cladding TiN/Ti3Al intermetallic matrix composite coating is anticipated to be a promising oxidation resistance surface modification technique for Ti6Al4V alloy.

  20. Microstructure and Mechanical Behaviour of Stir-Cast Al-Mg-Sl Alloy Matrix Hybrid Composite Reinforced with Corn Cob Ash and Silicon Carbide

    Directory of Open Access Journals (Sweden)

    Oluwagbenga Babajide Fatile

    2014-10-01

    Full Text Available In this present study, the microstructural and mechanical behaviour of Al-Mg-Si alloy matrix composites reinforced with silicon carbide (SiC and Corn cob ash (An agro‑waste was investigated. This research work was aimed at assessing the suitability of developing low cost- high performance Al-Mg-Si hybrid composite. Silicon carbide (SiC particulates added with 0,1,2,3 and 4 wt% Corn cob ash (CCA were utilized to prepare 10 wt% of the reinforcing phase with Al-Mg-Si alloy as matrix using two-step stir casting method. Microstructural characterization, density measurement, estimated percent porosity, tensile testing, and micro‑hardness measurement were used to characterize the composites produced. From the results obtained, CCA has great potential to serve as a complementing reinforcement for the development of low cost‑high performance aluminum hybrid composites.

  1. Microstructure and mechanical properties of diffusion bonded Al/Mg2Si metal matrix in situ composite

    International Nuclear Information System (INIS)

    Nami, H.; Halvaee, A.; Adgi, H.; Hadian, A.

    2010-01-01

    In this research, Al/Mg 2 Si composite produced by gravity casting, was joined by diffusion welding technique at 6 MPa pressure with various welding temperatures and durations. This metal matrix composite (MMC) containing 15% Mg 2 Si particles was produced by in situ technique. Specific diffusion bonding process was introduced as a low vacuum technique. Microstructure and shear strength of the joined areas were determined. Scanning electron microscopy examination was carried out on the welded interfaces and shear tests were conducted to the samples interface to find out the effect of welding temperatures and durations on the weldability. It was found that high welding temperatures resulted in increase of shear strength. However, increase in welding duration did not make any detectable changes. The bonded interface could be developed as a wavy state depending on the amount of parent material deformation that was associated with bonding temperature. Results indicated that MMC can be joined by diffusion welding technique successfully with satisfactory shear strength.

  2. Laser surface forming of AlCoCrCuFeNi particle reinforced AZ91D matrix composites

    Science.gov (United States)

    Meng, Guanghui; Yue, T. M.; Lin, Xin; Yang, Haiou; Xie, Hui; Ding, Xu

    2015-07-01

    Traditionally, the laser melt injection (LMI) technique can only be used for forming ceramic particles reinforced metal matrix composites (MMCs) for enhancing surface properties of lightweight engineering materials. In this research, the LMI method was employed to form metal particles reinforced MMCs on AZ91D instead. This was viable because of the unique properties of the AlCoCrCuFeNi high-entropy alloy (HEA) metal particles used. The large difference in melting point between the HEA and the substrate material (AZ91D), and the limited reaction and the lack of fusion between the HEA and Mg have made it possible that a metal particles reinforced AZ91D composite material was produced. The reason of limited reaction was considered mainly due to the relatively high mixing enthalpy between the HEA constituent elements and Mg. Although there was some melting occurred at the particles surface with some solute segregation found in the vicinity close to the surface, intermetallic compounds were not observed. With regard to the wear resistance of the MMCs, it was found that when the volume fraction of the reinforcement phase, i.e. the HEA particles, reached about 0.4, the wear volume loss of the coating was only one-seventh of that of the substrate material.

  3. Effect of laser power and scanning speed on laser deposited Ti6Al4V/TiB2 matrix composites

    CSIR Research Space (South Africa)

    Mokgalaka, MN

    2012-10-01

    Full Text Available Additive Manufacturing in Industry Conference, Kwa Maritane, Pilanesberg National Park, 31 October-2 November 2012 EFFECT OF LASER POWER AND SCANNING SPEED ON LASER DEPOSITED Ti6Al4V/TiB2 MATRIX COMPOSITES M.N. Mokgalaka2,1, S.L. Pityana1,2, A.P.I...

  4. Development of an Extrusion Process to Ameliorate the Tribological Properties of Heat Treated Al Mg Si (Cu System Alloys Matrix Composites in Consolidated State

    Directory of Open Access Journals (Sweden)

    M.O. Shabani

    2012-09-01

    Full Text Available The developments of AA6061 aluminum matrix composites are of great interest in industrial applications for lighter materials with high specific strength, stiffness and wear resistance. In this article, the dry wear behavior of AA6061 matrix composites was investigated under different sliding speeds and applied loads. It is observed that the composites exhibit higher friction coefficients and greater wear resistances than the Al alloy against the steel disc surface. Low-speed wear rates are associated with abrasive wear,indicating the dominant wear mechanism, though minor, delamination wear may be produced. Abrasive wear associates with the formation of deep scratches on the worn surface in the sliding direction. For a given load and sliding velocity the extent of iron transfer is highest in case of 15 % SiC reinforced Al6061 composite among all the material studied.

  5. Tensile behaviour at room and high temperatures of novel metal matrix composites based on hyper eutectic Al-Si alloys

    International Nuclear Information System (INIS)

    Valer, J.; Rodriguez, J.M.; Urcola, J.J.

    1997-01-01

    This work shows the improvement obtained on tensile stress at room and high temperatures of hyper eutectic Al-Si alloys. These alloys are produced by a combination of spray-forming, extrusion and thixoforming process, in comparison with conventional casting alloys.Al-25% Si-5%Cu. Al-25%Si-5%Cu-2%Mg and Al-30%Si-5%Cu alloys have been studied relating their microstructural parameters with tensile stress obtained and comparing them with conventional Al-20%Si. Al-36%Si and Al-50%Si alloys. Al-25%Si-5%Cu alloy-was tested before and after semi-solid forming, in order to distinguish the different behaviour of this alloy due to the different microstructure. The properties obtained with these alloys were also related to Al-SiC composites formed by similar processes. (Author) 20 refs

  6. Study on the fabrication of Al matrix composites strengthened by combined in-situ alumina particle and in-situ alloying elements

    International Nuclear Information System (INIS)

    Huang Zanjun; Yang Bin; Cui Hua; Zhang Jishan

    2003-01-01

    A new idea to fabricate aluminum matrix composites strengthened by combined in-situ particle strengthening and in-situ alloying has been proposed. Following the concept of in-situ alloying and in-situ particle strengthening, aluminum matrix composites reinforced by Cu and α-Al 2 O 3 particulate (material I) and the same matrix reinforced by Cu, Si alloying elements and α-Al 2 O 3 particulate (material II) have been obtained. SEM observation, EDS and XRD analysis show that the alloy elements Cu and Si exist in the two materials, respectively. In-situ Al 2 O 3 particulates are generally spherical and their mean size is less than 0.5 μm. TEM observation shows that the in-situ α-Al 2 O 3 particulates have a good cohesion with the matrix. The reaction mechanism of the Al 2 O 3 particulate obtained by this method was studied. Thermodynamic considerations are given to the in-situ reactions and the distribution characteristic of in-situ the α-Al 2 O 3 particulate in the process of solidification is also discussed

  7. Tribological Performance of Ni3Al Matrix Composites Synthesized by Laser Melt Deposition Under Different Scanning Velocities

    Science.gov (United States)

    Huang, Yuchun; Shi, Xiaoliang; Liu, Xiyao; Yan, Zhao; Deng, Xiaobin

    2018-02-01

    In order to study the effect of scanning velocity on the microstructure and tribological properties of Ni3Al matrix composites containing graphene nanoplatelets (NGs), a series of NG samples are successfully synthesized by laser melt deposition under the various scanning velocities from 300 to 500 mm s-1. The sliding friction tests of NG against GCr15 steel balls are carried out under 10 N and 0.2 m s-1 at room temperature. The microstructures, tribological properties and wear mechanisms of the NG samples are analyzed. The results show that the scanning velocity can be optimized to effectively control the surface hardness and relative density, as well as tribological performance of NG. The NG sample synthesized under scanning velocity of 450 mm s-1 has a dense and fine microstructure as well as excellent properties such as higher relative density (98.6%), lower friction coefficient (0.23) and wear rate (5.5 × 10-6 mm3 N-1 m-1). The lower substrate layer with dense and stable structure plays an important role in supporting the upper glaze layer with rich graphene and oxides, as well as nanocrystalline structure, which contributes to the excellent friction-reducing and wear resistance performances of NG. The research results could be used to guide the selection of suitable scanning velocity and study the wear mechanisms of NG for having excellent tribological performance.

  8. Microstructures induced by excimer laser surface melting of the SiC{sub p}/Al metal matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Qian, D.S., E-mail: Daishu.qian@postgrad.manchester.ac.uk; Zhong, X.L.; Yan, Y.Z.; Hashimoto, T.; Liu, Z.

    2017-08-01

    Highlights: • Microstructural analysis of the excimer laser-melted SiC{sub p}/AA2124;. • Analytical, FEM, and SPH simulation of the laser-material interaction;. • Mechanism of the formation of the laser-induced microstructure. - Abstract: Laser surface melting (LSM) was carried out on the SiC{sub p}/Al metal matrix composite (MMC) using a KrF excimer laser with a fluence of 7 J/cm{sup 2}. The re-solidification microstructure was characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM) equipped with energy dispersive X-ray detector, and X-ray diffraction (XRD) analysis. It was found that a 2.5 μm thick melted layer was formed in the near-surface region, in which dissolution of the intermetallics and removal of the SiC particles occurred. The thermal and material response upon laser irradiation was simulated using three models, i.e. analytical model, finite element model (FEM) and smoothed-particle hydrodynamics (SPH) model. The effect of SiC particles on the LSM process, the mechanism of the SiC removal and the re-solidification microstructures in the melted layer were discussed. The simulation results were in good agreement with the experimental results and contributed to the generic understanding of the re-solidification microstructures induced by ns-pulsed lasers.

  9. Microstructure and mechanical properties of stir cast ZX51/Al{sub 2}O{sub 3}p magnesium matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Rahmany-Gorji, Reza, E-mail: r_rahmany@ymail.com [Materials Engineering Department, Faculty of Mechanical Engineering, Shahid Rajaee Teacher Training University, Tehran (Iran, Islamic Republic of); Alizadeh, Ali [Faculty of Materials and Manufacturing Processes, MUT, Tehran (Iran, Islamic Republic of); Jafari, Hassan [Materials Engineering Department, Faculty of Mechanical Engineering, Shahid Rajaee Teacher Training University, Tehran (Iran, Islamic Republic of)

    2016-09-30

    Magnesium matrix composites can overcome the limitations of magnesium and its alloys. This paper investigates the effect of adding Al{sub 2}O{sub 3} microparticles on microstructure and mechanical response of ZX51 alloy-matrix composites. Stir casting process was chosen due largely to its low cost to fabricate the novel ZX51/Al{sub 2}O{sub 3}p composites. Scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffractometry were used in order to analyze the microstructure of as-cast composites. Tension, compression, and Brinell hardness tests were performed to determine mechanical properties of the composites. It was revealed that the microstructure of matrix alloy is composed of α-Mg grains and (α-Mg+Ca{sub 2}Mg{sub 6}Zn{sub 3}) eutectic mixture distributed predominantly along grain boundaries. The addition of Al{sub 2}O{sub 3}p brought about a marked grain refinement and also introduced slight amounts of porosity. The results showed that with increasing volume percentage of Al{sub 2}O{sub 3}p, hardness and yield strength increase while tensile strength, compressive strength, and ductility decrease; in consequence, toughness decreases as well.

  10. Performance Evaluation of PCD Insert 1600 Grade on Turning of Al 6061 Reinforced with 7.5% ZrB2 Metal Matrix Composite

    Directory of Open Access Journals (Sweden)

    Ramanathan M.

    2016-01-01

    Full Text Available Aluminum matrix composite is the innovation of high performance material technology and it has superior interfacial integrity and thermodynamic stability between the matrix and reinforcement. Making the engineering components from this composite material require subsequent machining operations. This paper presents the detailed experimental investigation of the machining behaviour in turning of Al 6061-7.5% ZrB2 Metal Matrix Composite (MMC by using Poly Crystalline Diamond (PCD insert of 1600 grade. The effect of ZrB2 reinforcement particles on machinability behaviour need to be studied. It is concluded that the feed rate has great influence on surface roughness and depth of cut has great influence on cutting force. The confirmation experiment indicates that there is a good agreement between the estimated value and experimental Value. Tool wear study also carried out for time duration of 15 minutes.

  11. Effect of Cutting Parameters on Thrust Force and Surface Roughness in Drilling of Al-2219/B4C/Gr Metal Matrix Composites

    Science.gov (United States)

    Ravindranath, V. M.; Basavarajappa, G. S. Shiva Shankar S.; Suresh, R.

    2016-09-01

    In aluminium matrix composites, reinforcement of hard ceramic particle present inside the matrix which causes tool wear, high cutting forces and poor surface finish during machining. This paper focuses on effect of cutting parameters on thrust force, surface roughness and burr height during drilling of MMCs. In the present work, discuss the influence of spindle speed and feed rate on drilling the pure base alloy (Al-2219), mono composite (Al- 2219+8% B4C) and hybrid composite (Al-2219+8%B4C+3%Gr). The composites were fabricated using liquid metallurgy route. The drilling experiments were conducted by CNC machine with TiN coated HSS tool, M42 (Cobalt grade) and carbide tools at various spindle speeds and feed rates. The thrust force, surface roughness and burr height of the drilled hole were investigated in mono composite and hybrid composite containing graphite particles, the experimental results show that the feed rate has more influence on thrust force and surface roughness. Lesser thrust force and discontinuous chips were produced during machining of hybrid composites when compared with mono and base alloy during drilling process. It is due to solid lubricant property of graphite which reduces the lesser thrust force, burr height and lower surface roughness. When machining with Carbide tool at low feed and high speeds good surface finish was obtained compared to other two types of cutting tool materials.

  12. Aging behavior of an in-situ TiB{sub 2}/Al-Cu-Li-x matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Yanwei; Hong, Tianran; Geng, Jiwei; Han, Gaoyang; Chen, Dong; Li, Xianfeng, E-mail: brucelee75cn@sjtu.edu.cn; Wang, Haowei

    2017-02-15

    Transmission electron microscopy, differential scanning calorimetry and hardness tests have been performed on an in-situ TiB{sub 2}/Al-3.3Cu-1.0Li-0.60Mg-0.40Ag-0.14Zr-0.13Si composite to study its aging behavior at 175 °C. A cubic phase suspected to be the σ (Al{sub 5}Cu{sub 6}Mg{sub 2}) phase or its variant is precipitated at all aging stages studied, and this phase is not typically observed in the Al-Cu-Li alloys. The primary hardening (aging for 3 h) phases consist of δ′ (Al{sub 3}Li), β′ (Al{sub 3}Zr) and the cubic phase. After aging for 18 h, all precipitates including T{sub 1} (Al{sub 2}CuLi), S (Al{sub 2}CuMg), θ′ (Al{sub 2}Cu), δ′, β′ and the cubic phase have appeared, and the formation of T{sub 1} and S results in a rapid increase in hardness. With prolonging of aging time, the apparent coarsening of T{sub 1} and S results in a decline in hardness. - Highlights: •The aging behavior of an in-situ TiB{sub 2}/Al-Cu-Li-x composite was studied. •A cubic phase suspected to be σ (Al{sub 5}Cu{sub 6}Mg{sub 2}) or its variant was precipitated. •The hardness change was dominated by the evolution of T{sub 1} (Al{sub 2}CuLi) and S (Al{sub 2}CuMg).

  13. Aging behavior of an in-situ TiB2/Al-Cu-Li-x matrix composite

    International Nuclear Information System (INIS)

    Shen, Yanwei; Hong, Tianran; Geng, Jiwei; Han, Gaoyang; Chen, Dong; Li, Xianfeng; Wang, Haowei

    2017-01-01

    Transmission electron microscopy, differential scanning calorimetry and hardness tests have been performed on an in-situ TiB 2 /Al-3.3Cu-1.0Li-0.60Mg-0.40Ag-0.14Zr-0.13Si composite to study its aging behavior at 175 °C. A cubic phase suspected to be the σ (Al 5 Cu 6 Mg 2 ) phase or its variant is precipitated at all aging stages studied, and this phase is not typically observed in the Al-Cu-Li alloys. The primary hardening (aging for 3 h) phases consist of δ′ (Al 3 Li), β′ (Al 3 Zr) and the cubic phase. After aging for 18 h, all precipitates including T 1 (Al 2 CuLi), S (Al 2 CuMg), θ′ (Al 2 Cu), δ′, β′ and the cubic phase have appeared, and the formation of T 1 and S results in a rapid increase in hardness. With prolonging of aging time, the apparent coarsening of T 1 and S results in a decline in hardness. - Highlights: •The aging behavior of an in-situ TiB 2 /Al-Cu-Li-x composite was studied. •A cubic phase suspected to be σ (Al 5 Cu 6 Mg 2 ) or its variant was precipitated. •The hardness change was dominated by the evolution of T 1 (Al 2 CuLi) and S (Al 2 CuMg).

  14. Impact Strength of Composite Materials Based on EN AC-44200 Matrix Reinforced with Al2O3 Particles

    OpenAIRE

    Kurzawa A.; Kaczmar J.W.

    2017-01-01

    The paper presents the results of research of impact strength of aluminum alloy EN AC-44200 based composite materials reinforced with alumina particles. The research was carried out applying the materials produced by the pressure infiltration method of ceramic preforms made of Al2O3 particles of 3-6μm with the liquid EN AC-44200 Al alloy. The research was aimed at determining the composite resistance to dynamic loads, taking into account the volume of reinforcing particles (from 10 to 40% by ...

  15. The transverse creep deformation and failure characteristics of SCS-6/Ti-6Al-4V metal matrix composites at 482 C

    International Nuclear Information System (INIS)

    Eggleston, M.R.; Ritter, A.M.

    1995-01-01

    While continuous fiber, unidirectional composites are primarily evaluated for their longitudinal properties, the behavior transverse to the fibers often limits their application. In this study, the tensile and creep behaviors of SCS-6/Ti-6Al-4V composites in the transverse direction at 482 C were evaluated. Creep tests were performed in air and argon environments over the stress range of 103 to 276 MPa. The composite was less creep resistant than the matrix when tested at stress values larger than 150 MPa. Below 150 MPa, the composite was ore creep resistant than the unreinforced matrix. Failure of the composite occurred by the ductile propagation of racks emanating from separated fiber interfaces. The environment in which the test was performed affected the creep behavior. At 103 MPa, the creep rate in argon was 4 times slower than the creep rate in air. The SCS-6 silicon-carbide fiber's graphite coating oxidized in the air environment and encouraged the separation of the fiber-matrix interface. However, at high stress levels, the difference in behavior between air- and argon-tested specimens was small. At these stresses, separation of the interface occurred during the initial loading of the composite and the subsequent degradation of the interface did not affect the creep behavior. Finally, the enrichment of the composite's surface by molybdenum during fabrication resulted in an alloyed surface layer that failed in a brittle fashion during specimen elongation. Although this embrittled layer did not appear to degrade the properties of the composite, the existence of a similar layer on a composite with a more brittle matrix might be very detrimental

  16. Optimization of friction and wear behaviour of Al7075-Al2O3-B4C metal matrix composites using Taguchi method

    Science.gov (United States)

    Dhanalakshmi, S.; Mohanasundararaju, N.; Venkatakrishnan, P. G.; Karthik, V.

    2018-02-01

    The present study deals with investigations relating to dry sliding wear behaviour of the Al 7075 alloy, reinforced with Al2O3 and B4C. The hybrid composites are produced through Liquid Metallurgy route - Stir casting method. The amount of Al2O3 particles is varied as 3, 6, 9, 12 and 15 wt% and the amount of B4C is kept constant as 3wt%. Experiments were conducted based on the plan of experiments generated through Taguchi’s technique. A L27 Orthogonal array was selected for analysis of the data. The investigation is to find the effect of applied load, sliding speed and sliding distance on wear rate and Coefficient of Friction (COF) of the hybrid Al7075- Al2O3-B4C composite and to determine the optimal parameters for obtaining minimum wear rate. The samples were examined using scanning electronic microscopy after wear testing and analyzed.

  17. Elastic modulus of Al-Si/SiC metal matrix composites as a function of volume fraction

    Energy Technology Data Exchange (ETDEWEB)

    Santhosh Kumar, S; Rajasekharan, T [Powder Metallurgy Group, Defence Metallurgical Research Laboratory, Kanchanbagh PO, Hyderabad-500 058 (India); Seshu Bai, V [School of Physics, University of Hyderabad, Central University PO, Hyderabad-500 046 (India); Rajkumar, K V; Sharma, G K; Jayakumar, T, E-mail: dearsanthosh@gmail.co [Non-Destructive Evaluation Division, Indira Gandhi Center for Atomic Research, Kalpakkam, Chennai-603 102 (India)

    2009-09-07

    Aluminum alloy matrix composites have emerged as candidate materials for electronic packaging applications in the field of aerospace semiconductor electronics. Composites prepared by the pressureless infiltration technique with high volume fractions in the range 0.41-0.70 were studied using ultrasonic velocity measurements. For different volume fractions of SiC, the longitudinal velocity and shear velocity were found to be in the range of 7600-9300 m s{sup -1} and 4400-5500 m s{sup -1}, respectively. The elastic moduli of the composites were determined from ultrasonic velocities and were analysed as a function of the volume fraction of the reinforcement. The observed variation is discussed in the context of existing theoretical models for the effective elastic moduli of two-phase systems.

  18. Equal channel angular pressing of powder processed Al6061/SiC nano metal matrix composites and study of its wear properties

    Science.gov (United States)

    Bongale, Arunkumar M.; Kumar, Satish

    2018-03-01

    Nano Metal Matrix Composites were fabricated by a novel approach by combining powder metallurgy and equal channel angular pressing (ECAP) using aluminium alloy 6061 (Al6061) as matrix phase and 2, 4 and 6 wt% of silicon carbide nanoparticles (SiCnp) as reinforcements. Alloying elements of Al6061 in their elemental form are blended together using high energy planetary ball mill and calculated wt% of SiCnp were mixed with it. Thus formed composite powder mixture is compacted in a uniaxial compaction die and then subjected to ECAP up to three passes. Density and porosity of samples were estimated using Archimedes’ principle. Pin on disc setup is used to evaluate the wear properties of the composites under different speed and loading conditions. Tests revealed that increase in wt% of SiCnp reduces the wear rate of the composites whereas increasing the load and speed increases wear rate of the composite samples. SEM micrographs of worn surfaces indicated different types of wear mechanism responsible for wear of the specimens under different testing conditions. Also, wt% of SiCnp and the number of passes through ECAP were found to increase the hardness value of the composite material.

  19. Development of an in-situ multi-component reinforced Al-based metal matrix composite by direct metal laser sintering technique — Optimization of process parameters

    Energy Technology Data Exchange (ETDEWEB)

    Ghosh, Subrata Kumar, E-mail: subratagh82@gmail.com [Department of Mechanical Engineering, National Institute of Technology Agartala, Tripura 799055 (India); Bandyopadhyay, Kaushik; Saha, Partha [Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302 (India)

    2014-07-01

    In the present investigation, an in-situ multi-component reinforced aluminum based metal matrix composite was fabricated by the combination of self-propagating high-temperature synthesis and direct metal laser sintering process. The different mixtures of Al, TiO{sub 2} and B{sub 4}C powders were used to initiate and maintain the self-propagating high-temperature synthesis by laser during the sintering process. It was found from the X-ray diffraction analysis and scanning electron microscopy that the reinforcements like Al{sub 2}O{sub 3}, TiC, and TiB{sub 2} were formed in the composite. The scanning electron microscopy revealed the distribution of the reinforcement phases in the composite and phase identities. The variable parameters such as powder layer thickness, laser power, scanning speed, hatching distance and composition of the powder mixture were optimized for higher density, lower porosity and higher microhardness using Taguchi method. Experimental investigation shows that the density of the specimen mainly depends upon the hatching distance, composition and layer thickness. On the other hand, hatching distance, layer thickness and laser power are the significant parameters which influence the porosity. The composition, laser power and layer thickness are the key influencing parameters for microhardness. - Highlights: • The reinforcements such as Al{sub 2}O{sub 3}, TiC, and TiB{sub 2} were produced in Al-MMC through SHS. • The density is mainly influenced by the material composition and hatching distance. • Hatching distance is the major influencing parameter on porosity. • The material composition is the significant parameter to enhance the microhardness. • The SEM micrographs reveal the distribution of TiC, TiB{sub 2} and Al{sub 2}O{sub 3} in the composite.

  20. Development of an in-situ multi-component reinforced Al-based metal matrix composite by direct metal laser sintering technique — Optimization of process parameters

    International Nuclear Information System (INIS)

    Ghosh, Subrata Kumar; Bandyopadhyay, Kaushik; Saha, Partha

    2014-01-01

    In the present investigation, an in-situ multi-component reinforced aluminum based metal matrix composite was fabricated by the combination of self-propagating high-temperature synthesis and direct metal laser sintering process. The different mixtures of Al, TiO 2 and B 4 C powders were used to initiate and maintain the self-propagating high-temperature synthesis by laser during the sintering process. It was found from the X-ray diffraction analysis and scanning electron microscopy that the reinforcements like Al 2 O 3 , TiC, and TiB 2 were formed in the composite. The scanning electron microscopy revealed the distribution of the reinforcement phases in the composite and phase identities. The variable parameters such as powder layer thickness, laser power, scanning speed, hatching distance and composition of the powder mixture were optimized for higher density, lower porosity and higher microhardness using Taguchi method. Experimental investigation shows that the density of the specimen mainly depends upon the hatching distance, composition and layer thickness. On the other hand, hatching distance, layer thickness and laser power are the significant parameters which influence the porosity. The composition, laser power and layer thickness are the key influencing parameters for microhardness. - Highlights: • The reinforcements such as Al 2 O 3 , TiC, and TiB 2 were produced in Al-MMC through SHS. • The density is mainly influenced by the material composition and hatching distance. • Hatching distance is the major influencing parameter on porosity. • The material composition is the significant parameter to enhance the microhardness. • The SEM micrographs reveal the distribution of TiC, TiB 2 and Al 2 O 3 in the composite

  1. Investigation of Wear Behavior of Aluminum Matrix Composite Reinforced by Al2O3 and Produced by Hot Pressing Process

    Directory of Open Access Journals (Sweden)

    Halil ARIK

    2017-12-01

    Full Text Available In this study, Al powder produced by gas atomization technique has 72.06 µm average particle size and 99 % purity was mixed with as a reinforcement Al2O3 has 99.52% purity and 45 submicron particle size in a high energy ball mill for two hours. In order to obtain disk samples with 30 mm diameter and 6 mm thick mixed powders, after the characterization of particle size and morphology, were compacted in a single action press. Compaction process were carried out from mixed powders by hot pressing at 200 MPa pressure and 550 °C temperature for two hours. Then microstructural analysis, hardness and density measurements of powder metal composite parts were performed. After, the characterization of samples abrasion wear tests were performed according to ASTM-G99-05 by using TRIBOMETER T10/20 ball-on-disk abrasive wearing device. After the abrasive wear test of aluminum and composite powder metal parts produced under the identical test parameters, test results were compared and effect of Al2O3 on the wear properties of composite materials was exhibited. The test results showed that the composite parts have 62 % extra harness and better abrasion wear performance according to aluminum powder metal parts produced and tested under the identical conditions

  2. Microstructure and mechanical properties of friction stir welded Al/Mg2Si metal matrix cast composite

    International Nuclear Information System (INIS)

    Nami, H.; Adgi, H.; Sharifitabar, M.; Shamabadi, H.

    2011-01-01

    In this research, friction stir weldability of 15 wt.% Mg 2 Si particulate aluminum matrix cast composite and effects of tool rotation speed and number of welding passes on microstructure and mechanical properties of the joints were investigated. Microstructural observations were carried out by employing optical and scanning electron microscopy of the cross sections perpendicular to the tool traverse direction. Mechanical properties including microhardness and tensile strength were evaluated in detail. The results showed fragmentation of Mg 2 Si particles and Mg 2 Si needles existing in eutectic structure in stir zone. Also, homogeneous distribution of Mg 2 Si particles was observed in the stir zone as a result of stirring with high plastic strains. Tension test results indicated that tensile strength of the joint had an optimum at 1120 rpm tool rotation speed and decreased with increasing of the number of welding passes. Hardness of the joint increased due to modification of solidification microstructure of the base composite. This research indicates that friction stir welding is a good candidate for joining of 15 wt.% Mg 2 Si aluminum matrix composite castings.

  3. Effect of consolidation techniques on the properties of Al matrix composite reinforced with nano Ni-coated SiC

    Science.gov (United States)

    Abolkassem, Shimaa A.; Elkady, Omayma A.; Elsayed, Ayman H.; Hussein, Walaa A.; Yehya, Hosam M.

    2018-06-01

    Al /Ni-SiC composite was prepared via powder metallurgy technique. SiC particles were coated with 10 wt% nano nickel by electroless deposition, then mixed by three percents (5, 10 and 15 wt%) with Al powder in a ball mill using 10:1 ball to powder ratio for 5 h. Three types of sintering techniques were used to prepare the composite. Uniaxial cold compacted samples were sintered in a vacuum furnace at 600 °C for 1 h. The second group was the vacuum sintered samples which were post-processed by hot isostatic press (HIP) at 600 °C for 1hr under the pressure of 190 MPa. The third group was the hot pressed samples that were consolidated at 550 °C under the uniaxial pressure of 840 MPa. The results showed that the hot pressed samples have the highest densification values (97-100%), followed by the HIP samples (94-98%), then come the vacuum sintered ones (92-96%). X-ray diffraction analysis (XRD) indicated the presence of Al and Al3Ni, which means that all SiC particles were encapsulated with nickel as short peaks for SiC were observed. Hardness results revealed that HIP samples have the highest hardness values. The magnetization properties were improved by increasing SiC/Ni percent, and HIP samples showed the highest magnetization parameter values.

  4. Comparison of friction and wear performances of brake materials containing different amounts of ZrSiO4 dry sliding against SiCp reinforced Al matrix composites

    International Nuclear Information System (INIS)

    Zhang Shaoyang; Wang Fuping

    2007-01-01

    Low friction levels for brake materials dry sliding against Al matrix composites (Al-MMCs) were observed. Al matrix composites reinforced with 30 vol.% SiC p (34 μm) were used first to fabricate a new brake drum in place of the conventional cast iron brake drum for a Chase Machine. Experimental studies on the brake materials differing in amounts of zirconium silicate (0 wt%, 4 wt%, 8 wt%, and 12 wt% ZrSiO 4 ) dry sliding against the Al-MMCs drum were performed on the Chase Machine in order to examine their effects on friction and wear performances. The test procedures include friction fade and recovery, load and speed sensitivities at 177 deg. C and 316 deg. C, and wear. Experimental results show that the brake material containing 8 wt% ZrSiO 4 had the best wear resistance and higher friction level. The brake material containing 12 wt% ZrSiO 4 had the highest friction level, but wear increased rapidly. The deterioration of the latter wear suggests that this brake material is unreliable in commercial applications

  5. Effect of in-situ TiC particulate on the wear resistance of spray-deposited 7075 Al matrix composite

    International Nuclear Information System (INIS)

    Wang Feng; Liu Huimin; Yang Bin

    2005-01-01

    TiC reinforced 7075 Al matrix composites have been fabricated by a melt in-situ reaction spray deposition. The microstructures of spray-deposited alloys were studied using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The dry sliding wear behavior of the alloys was investigated using a pin-on-disc machine under four loads, namely 8.9, 17.8, 26.7 and 35.6 N. It has been found that the wear behavior of the alloys was dependent on the TiC content in the microstructure and the applied load. At a lower load (8.9 N), with increasing TiC content, the wear rate of the alloy was decreased. At a higher loads (26.7, 35.6 N), a spray-deposited 7075 Al alloy exhibited superior wear resistance to the 7075/TiC composites

  6. Grinding behavior and surface appearance of (TiCp + TiBw/Ti-6Al-4V titanium matrix composites

    Directory of Open Access Journals (Sweden)

    Ding Wenfeng

    2014-10-01

    Full Text Available (TiCp + TiBw/Ti-6Al-4V titanium matrix composites (PTMCs have broad application prospects in the aviation and nuclear field. However, it is a typical difficult-to-cut material due to high hardness of the reinforcements, high strength and low thermal conductivity of Ti-6Al-4V alloy matrix. Grinding experiments with vitrified CBN wheels were conducted to analyze comparatively the grinding performance of PTMCs and Ti-6Al-4V alloy. Grinding force and force ratios, specific grinding energy, grinding temperature, surface roughness, ground surface appearance were discussed. The results show that the normal grinding force and the force ratios of PTMCs are much larger than that of Ti-6Al-4V alloy. Low depth of cut and high workpiece speed are generally beneficial to achieve the precision ground surface for PTMCs. The hard reinforcements of PTMCs are mainly removed in the ductile mode during grinding. However, the removal phenomenon of the reinforcements due to brittle fracture still exists, which contributes to the lower specific grinding energy and grinding temperature of PTMCs than Ti-6Al-4V alloy.

  7. Aluminum Matrix Composite (AlSi7Mg2Sr0.03/SiCp) Pistons Obtained by Mechanical Mixing Method

    Science.gov (United States)

    2017-01-01

    Metal matrix composites are undoubtedly a group of advanced engineering materials. Compared to unreinforced matrix material, they are characterized by increased strength, greater stiffness, increased wear resistance, better mechanical properties and dimensional stability at elevated temperatures as well as lower density. Due to its very favorable tribological properties for many years research has been conducted on the application of MMC in friction node. The article presents important technological aspects related to the production and properties of composite pistons. Under industrial conditions, a composite suspension (AlSi7Mg2Sr0.03/SiCp 10 vol %) was prepared to allow casting of the semi-finished pistons series. Machining parameters of the working surfaces of the piston were selected on the basis of the turning test made on PCD, PCNM and uncoated carbide tools. The tribological properties of the composite pistons were determined on the basis of the pin-on-disc and the abrasion wear. The scuffing tests carried out under real operating conditions have confirmed the possibility of using composite pistons in air compressors. PMID:29283419

  8. Aluminum Matrix Composite (AlSi7Mg2Sr0.03/SiCp Pistons Obtained by Mechanical Mixing Method

    Directory of Open Access Journals (Sweden)

    Maciej Dyzia

    2017-12-01

    Full Text Available Metal matrix composites are undoubtedly a group of advanced engineering materials. Compared to unreinforced matrix material, they are characterized by increased strength, greater stiffness, increased wear resistance, better mechanical properties and dimensional stability at elevated temperatures as well as lower density. Due to its very favorable tribological properties for many years research has been conducted on the application of MMC in friction node. The article presents important technological aspects related to the production and properties of composite pistons. Under industrial conditions, a composite suspension (AlSi7Mg2Sr0.03/SiCp 10 vol % was prepared to allow casting of the semi-finished pistons series. Machining parameters of the working surfaces of the piston were selected on the basis of the turning test made on PCD, PCNM and uncoated carbide tools. The tribological properties of the composite pistons were determined on the basis of the pin-on-disc and the abrasion wear. The scuffing tests carried out under real operating conditions have confirmed the possibility of using composite pistons in air compressors.

  9. Investigation on the effect of Friction Stir Processing Parameters on Micro-structure and Micro-hardness of Rice Husk Ash reinforced Al6061 Metal Matrix Composites

    Science.gov (United States)

    Fatchurrohman, N.; Farhana, N.; Marini, C. D.

    2018-03-01

    Friction stir processing (FSP) is an alternative way to produce the surface composites of aluminium alloy in order to modify the microstructure and improve the mechanical properties. In this experiment, Al6061 aluminium alloy has been chosen to be used as the matrix base plate for the FSP. Al606 has potential for the use in advanced application but it has low wear resistance. While, the reinforced used was rice husk ash (RHA) in order to produce surface composites which increased the micro hardness of the plate composites. The Al6061 was stirred individually and with 5 weight % of RHA at three different tool rotational speeds of 800 rpm, 1000 rpm and 1200 rpm. After running the FSP, the result in the distribution of particles and the micro hardness of the specimens were identified. The result showed that Al6061 plate with the existing 5 weight % of RHA reinforced at the highest of tool rotational speeds of 1200rpm has the best distribution of particles and the highest result in average of micro hardness with 80Hv.

  10. Influence of the Sr and Mg Alloying Additions on the Bonding Between Matrix and Reinforcing Particles in the AlSi7Mg/SiC-Cg Hybrid Composite

    Directory of Open Access Journals (Sweden)

    Dolata A. J.

    2016-06-01

    Full Text Available The aim of the work was to perform adequate selection of the phase composition of the composite designated for permanent - mould casting air compressor pistons. The hybrid composites based on AlSi7Mg matrix alloy reinforced with mixture of silicon carbide (SiC and glassy carbon (Cg particles were fabricated by the stir casting method. It has been shown that the proper selection of chemical composition of matrix alloy and its modification by used magnesium and strontium additions gives possibility to obtain both the advantageous casting properties of composite suspensions as well as good bonding between particles reinforcements and matrix.

  11. Properties of Al2O3 nano-particle reinforced copper matrix composite coatings prepared by pulse and direct current electroplating

    International Nuclear Information System (INIS)

    Allahkaram, Saeed Reza; Golroh, Setareh; Mohammadalipour, Morteza

    2011-01-01

    Highlights: → The influence of Al 2 O 3 is studied on morphologies of the DC and PC applied coatings. → The influence of Al 2 O 3 is studied on the DC and PC coating thicknesses. → The influence of Al 2 O 3 is studied on wear resistance. → The effect of Al 2 O 3 is studied on the porosity and corrosion resistance. -- Abstract: Cu-Al 2 O 3 nano-composite coatings have high potential for use in applications in which high mechanical properties together with high corrosion resistance are required. In the present study it is intended to produce copper nano-alumina composite coatings with various nano-alumina contents in order to investigate the effect of alumina reinforcement particles on corrosion resistance and mechanical properties such as hardness and wear resistance. The composite coatings were deposited using direct current (DC) and pulse current (PC) plating. The microstructures of the coatings produced from both methods were examined via scanning electron microscopy (SEM) and X-ray diffraction (XRD) techniques. The wear behaviors, micro hardness, coating thickness, corrosion rate and coating porosity were examined using appropriate methods. Compared to DC deposition, PC plating facilitated higher amounts of particle incorporation with more uniform distribution. The results indicated that the mechanical properties of the applied coatings with incorporated nano-alumina reinforcement were far more superior as compared to its own matrix as well as non-composite copper coatings. It was also found out that increasing the amount of nano-alumina content in the coating, led to enhanced general properties of the coatings.

  12. Machining of Metal Matrix Composites

    CERN Document Server

    2012-01-01

    Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manu...

  13. Effect of Zircon Silicate Reinforcements on the Microstructure and Properties of as Cast Al-4.5Cu Matrix Particulate Composites Synthesized via Squeeze Cast Route

    Directory of Open Access Journals (Sweden)

    E. G. Okafor

    2010-06-01

    Full Text Available The as-cast microstructure and properties of Al-4.5Cu/ZrSiO4 particulate composite synthesized via squeezed casting route was studied, varying the percentage ZrSiO4 in the range of 5-25wt%. The result obtained revealed that addition of ZrSiO4 reinforcements, increased the hardness value and apparent porosity by 107.65 and 34.23% respectively and decrease impact energy by 43.16 %. As the weight percent of ZrSiO4 increases in the matrix alloy, the yield and ultimate tensile strength increased by 156.52 and 155.81% up to a maximum of 15% ZrSiO4 addition respectively. The distribution of the brittle ZrSiO4 phase in the ductile matrix alloy led to increase strength and hardness values. These results had shown that, additions of ZrSiO4 particles to Al-4.5Cu matrix alloy improved properties.

  14. Endurance in Al Alloy Melts and Wear Resistance of Titanium Matrix Composite Shot-Sleeve for Aluminum Alloy Die-casting

    International Nuclear Information System (INIS)

    Choi, Bong-Jae; Kim, Young-Jig; Sung, Si-Young

    2012-01-01

    The main purpose of this study was to evaluate the endurance against Al alloy melts and wear resistance of an in-situ synthesized titanium matrix composite (TMC) sleeve for aluminum alloy die-casting. The conventional die-casting shot sleeve material was STD61 tool steel. TMCs have great thermal stability, wear and oxidation resistance. The in-situ reaction between Ti and B4C leads to two kinds of thermodynamically stable reinforcements, such as TiBw and TiCp. To evaluate the feasibility of the application to a TMCs diecasting shot sleeve, the interfacial reaction behavior was examined between Al alloys melts with TMCs and STD61 tool steel. The pin-on-disk type dry sliding wear test was also investigated for TMCs and STD61 tool steel.

  15. 2D micromechanical analysis of SiC/Al metal matrix composites under tensile, shear and combined tensile/shear loads

    DEFF Research Database (Denmark)

    Qing, Hai

    2013-01-01

    The influence of interface strength and loading conditions on the mechanical behavior of the metal-matrix composites is investigated in this paper. A program is developed to generate automatically 2D micromechanical Finite element (FE) models including interface, in which both the locations...... and dimensions of Silicon-Carbide (SiC) particles are randomly distributed. Finite element simulations of the deformation and damage evolution of SiC particle reinforced Aluminum (Al) alloy composite are carried out for different microstructures and interphase strengths under tensile, shear and combined tensile....../shear loads. 2D cohesive element is applied to describe the fracture and failure process of interphase, while the damage models based on maximum principal stress criterion and the stress triaxial indicator are developed within Abaqus/Standard Subroutine USDFLD to simulate the failure process of SiC particles...

  16. Bulk metallic glass matrix composites

    International Nuclear Information System (INIS)

    Choi-Yim, H.; Johnson, W.L.

    1997-01-01

    Composites with a bulk metallic glass matrix were synthesized and characterized. This was made possible by the recent development of bulk metallic glasses that exhibit high resistance to crystallization in the undercooled liquid state. In this letter, experimental methods for processing metallic glass composites are introduced. Three different bulk metallic glass forming alloys were used as the matrix materials. Both ceramics and metals were introduced as reinforcement into the metallic glass. The metallic glass matrix remained amorphous after adding up to a 30 vol% fraction of particles or short wires. X-ray diffraction patterns of the composites show only peaks from the second phase particles superimposed on the broad diffuse maxima from the amorphous phase. Optical micrographs reveal uniformly distributed particles in the matrix. The glass transition of the amorphous matrix and the crystallization behavior of the composites were studied by calorimetric methods. copyright 1997 American Institute of Physics

  17. A study on the damping capacity of BaTiO3-reinforced Al-matrix ...

    Indian Academy of Sciences (India)

    the results showed that the damping capacity of Al-matrix composites can increase greatly [3–5]. Therefore, reinforcing. Al alloy matrix with higher damping particles could be an efficient way to obtain Al-matrix composites with both high strength and high damping capacity. Ferroelectric and piezoelectric ceramics can exhibit ...

  18. Effect of Bi modification treatment on microstructure, tensile properties, and fracture behavior of cast Al-Mg2Si metal matrix composite

    Directory of Open Access Journals (Sweden)

    Wu Xiaofeng

    2013-01-01

    Full Text Available Bi has a good modification effect on the hypoeutectic Al-Si alloy, and the morphology of eutectic Si changes from coarse acicular to fine fibrous. Based on the similarity between Mg2Si and Si phases in crystalline structure and crystallization process, the present study investigated the effects of different concentrations of Bi on the microstructure, tensile properties, and fracture behavior of cast Al-15wt.%Mg2Si in-situ metal matrix composite. The results show that the addition of the proper amount of Bi has a significant modification effect on both primary and eutectic Mg2Si in the Al-15wt.%Mg2Si composite. With an increase in Bi content from 0 to 1wt.%, the morphology of the primary Mg2Si is changed from irregular or dendritic to polyhedral shape; and its average particle size is significantly decreased from 70 to 6 μm. Moreover, the morphology of the eutectic Mg2Si phase is altered from flake-like to very short fibrous or dot-like. When the Bi addition exceeds 4.0wt.%, the primary Mg2Si becomes coarse again. However, the eutectic Mg2Si still exhibits the modified morphology. Tensile tests reveal that the Bi addition can improve the tensile strength and ductility of the material. Compared with those of the unmodified composite, the ultimate tensile strength and percentage elongation after fracture with 1.0wt.% Bi increase 51.2% and 100%, respectively. At the same time, the Bi addition changes the fracture behavior from brittle to ductile.

  19. Cold spraying SiC/Al metal matrix composites: effects of SiC contents and heat treatment on microstructure, thermophysical and flexural properties

    Science.gov (United States)

    Gyansah, L.; Tariq, N. H.; Tang, J. R.; Qiu, X.; Feng, B.; Huang, J.; Du, H.; Wang, J. Q.; Xiong, T. Y.

    2018-02-01

    In this paper, cold spray was used as an additive manufacturing method to fabricate 5 mm thick SiC/Al metal matrix composites with various SiC contents. The effects of SiC contents and heat treatment on the microstructure, thermophysical and flexural properties were investigated. Additionally, the composites were characterized for retention of SiC particulates, splat size, surface roughness and the progressive understanding of strengthening, toughening and cracking mechanisms. Mechanical properties were investigated via three-point bending test, thermophysical analysis, and hardness test. In the as-sprayed state, flexural strength increased from 95.3 MPa to 133.5 MPa, an appreciation of 40% as the SiC contents increased, and the main toughening and strengthening mechanisms were zigzag crack propagation and high retention of SiC particulates respectively. In the heat treatment conditions, flexural strength appreciated significantly compared to the as-sprayed condition and this was as a result of coarsening of pure Al splat. Crack branching, crack deflection and interface delamination were considered as the main toughening mechanisms at the heat treatment conditions. Experimental results were consistent with the measured CTE, hardness, porosity and flexural modulus.

  20. Amorphous metal matrix composite ribbons

    International Nuclear Information System (INIS)

    Barczy, P.; Szigeti, F.

    1998-01-01

    Composite ribbons with amorphous matrix and ceramic (SiC, WC, MoB) particles were produced by modified planar melt flow casting methods. Weldability, abrasive wear and wood sanding examinations were carried out in order to find optimal material and technology for elevated wear resistance and sanding durability. The correlation between structure and composite properties is discussed. (author)

  1. Silver Matrix Composites - Structure and Properties

    Directory of Open Access Journals (Sweden)

    Wieczorek J.

    2016-03-01

    Full Text Available Phase compositions of composite materials determine their performance as well as physical and mechanical properties. Depending on the type of applied matrix and the kind, amount and morphology of the matrix reinforcement, it is possible to shape the material properties so that they meet specific operational requirements. In the paper, results of investigations on silver alloy matrix composites reinforced with ceramic particles are presented. The investigations enabled evaluation of hardness, tribological and mechanical properties as well as the structure of produced materials. The matrix of composite material was an alloy of silver and aluminium, magnesium and silicon. As the reinforcing phase, 20-60 μm ceramic particles (SiC, SiO2, Al2O3 and Cs were applied. The volume fraction of the reinforcing phase in the composites was 10%. The composites were produced using the liquid phase (casting technology, followed by plastic work (the KOBO method. The mechanical and tribological properties were analysed for plastic work-subjected composites. The mechanical properties were assessed based on a static tensile and hardness tests. The tribological properties were investigated under dry sliding conditions. The analysis of results led to determination of effects of the composite production technology on their performance. Moreover, a relationship between the type of reinforcing phase and the mechanical and tribological properties was established.

  2. Evolution of the internal friction in SIC particle reinforced 8090 Al-Li metal matrix composite; Evolucion de la friccion interna del material compuesto de matriz Al-Li 8090 reforzado con particulas de SiC

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez-Urrutia, I.; Gallego, I.; No, M. L.; San Juan, J. M.

    2001-07-01

    The present study has been undertaken to investigate the mechanisms of thermal stress relief at the range of temperatures below room temperature for the metal matrix composite Al-Li 8090/SiC. For this aim the experimental technique of internal friction has been used which has been showed up very effective. Several thermal cycles from 453 K to 100 K were used in order to measures the internal friction as well as the elastic modules of the material concluding that thermal stresses are relaxed by microplastic deformation around the reinforcements. It has been also related the variation in the elastic modules with the different levels of precipitation. (Author) 18 refs.

  3. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

    Science.gov (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

    2016-01-12

    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  4. Composite with a metallic matrix Al-AlN: from the powder to the material; Composite a matrice metallique A1-A1N: de la poudre au materiau

    Energy Technology Data Exchange (ETDEWEB)

    Troadec, C.

    1996-05-09

    Two types of powders are used: a `composite` powder synthesized by direct nitridation of aluminium by nitrogen, and a `mixed` powder obtained by a mixture of Al and AlN powders. These two powders types are crushed in a high energetic planetary crusher under an Ar atmosphere, then they are sintered under solid phase hot pressure. Microstructure of these materials, studied by Tem and XED, is relatively heterogenous, with high density polycrystalline area and high porous nano-crystals area. Size of these porous area are higher in `mixed` powders, and is linked to AlN percentage and to the crushing time. High density area are composed of Al grains surrounded by AlN nano-crystals with Al{sub 2}O{sub 3} needles and few aluminium oxynitride crystals. Physicochemical and mechanical properties, wear and corrosion comportment differ in function of the initial powders (`mixed` or `composite`) and with the AlN percentage. These new materials have, at similar reinforcement concentration, equivalent properties to Al/SiC or Al/Al{sub 2}O{sub 3} materials. (A.B.) 112 refs.

  5. Solidification processing of monotectic alloy matrix composites

    Science.gov (United States)

    Frier, Nancy L.; Shiohara, Yuh; Russell, Kenneth C.

    1989-01-01

    Directionally solidified aluminum-indium alloys of the monotectic composition were found to form an in situ rod composite which obeys a lambda exp 2 R = constant relation. The experimental data shows good agreement with previously reported results. A theoretical boundary between cellular and dendritic growth conditions was derived and compared with experiments. The unique wetting characteristics of the monotectic alloys can be utilized to tailor the interface structure in metal matrix composites. Metal matrix composites with monotectic and hypermonotectic Al-In matrices were made by pressure infiltration, remelted and directionally solidified to observe the wetting characteristics of the alloys as well as the effect on structure of solidification in the constrained field of the fiber interstices. Models for monotectic growth are modified to take into account solidification in these constrained fields.

  6. Thermal stress effects in intermetallic matrix composites

    Science.gov (United States)

    Wright, P. K.; Sensmeier, M. D.; Kupperman, D. S.; Wadley, H. N. G.

    1993-01-01

    Intermetallic matrix composites develop residual stresses from the large thermal expansion mismatch (delta-alpha) between the fibers and matrix. This work was undertaken to: establish improved techniques to measure these thermal stresses in IMC's; determine residual stresses in a variety of IMC systems by experiments and modeling; and, determine the effect of residual stresses on selected mechanical properties of an IMC. X ray diffraction (XRD), neutron diffraction (ND), synchrotron XRD (SXRD), and ultrasonics (US) techniques for measuring thermal stresses in IMC were examined and ND was selected as the most promising technique. ND was demonstrated on a variety of IMC systems encompassing Ti- and Ni-base matrices, SiC, W, and Al2O3 fibers, and different fiber fractions (Vf). Experimental results on these systems agreed with predictions of a concentric cylinder model. In SiC/Ti-base systems, little yielding was found and stresses were controlled primarily by delta-alpha and Vf. In Ni-base matrix systems, yield strength of the matrix and Vf controlled stress levels. The longitudinal residual stresses in SCS-6/Ti-24Al-llNb composite were modified by thermomechanical processing. Increasing residual stress decreased ultimate tensile strength in agreement with model predictions. Fiber pushout strength showed an unexpected inverse correlation with residual stress. In-plane shear yield strength showed no dependence on residual stress. Higher levels of residual tension led to higher fatigue crack growth rates, as suggested by matrix mean stress effects.

  7. Study of the AlON-VN composite ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Sainbaatar; Zhang Zuotai; Li Wenchao; Wang Xidong [Dept. of Physical Chemistry of Metallurgy, Univ. of Science and Technology Beijing, BJ (China)

    2005-07-01

    Aluminium oxynitride-vanadium nitride (AlON-VN) composite ceramic was fabricated based on thermodynamic analysis of V-Al-O-N systems. The results indicated that the VN dispersed homogeneously in AlON matrix and can reinforce AlON matrix. Oxidation behavior was studied and the results showed that it belongs to self-protective oxidation due to the good adherence of oxidation product. Therefore, AlON-VN composites have excellent oxidation resistance. (orig.)

  8. Intermetallic matrix composites; Proceedings of the MRS Symposium, San Francisco, CA, Apr. 18-20, 1990

    International Nuclear Information System (INIS)

    Anton, D.L.; Martin, P.L.; Miracle, D.B.; Mcmeeking, R.

    1990-01-01

    The present volume on intermetallic matrix composites discusses the modeling, processing, microstructure/property relationships, and compatibility of intermetallic matrix composites. Attention is given to models for the strength of ductile matrix composites, innovative processing techniques for intermetallic matrix composites, ductile phase toughening of brittle intermetallics, and reactive synthesis of NbAl3 matrix composites. Topics addressed include solidification processing of NbCr2 alloys, Ta and Nb reinforced MoSi2, the microstructure and mechanical behavior of Ni3Al-matrix composites, and ductile-phase toughening of Cr3Si with chromium. Also discussed are dislocation morphologies in TiB2/NiAl, the development of highly impact resistant NiAl matrix composites, the effect of notches on the fatigue life of the SCS-6Ti3Al composite, and the chemical stability of fiber-metal matrix composites

  9. Thermal and mechanical behavior of metal matrix and ceramic matrix composites

    Science.gov (United States)

    Kennedy, John M. (Editor); Moeller, Helen H. (Editor); Johnson, W. S. (Editor)

    1990-01-01

    The present conference discusses local stresses in metal-matrix composites (MMCs) subjected to thermal and mechanical loads, the computational simulation of high-temperature MMCs' cyclic behavior, an analysis of a ceramic-matrix composite (CMC) flexure specimen, and a plasticity analysis of fibrous composite laminates under thermomechanical loads. Also discussed are a comparison of methods for determining the fiber-matrix interface frictional stresses of CMCs, the monotonic and cyclic behavior of an SiC/calcium aluminosilicate CMC, the mechanical and thermal properties of an SiC particle-reinforced Al alloy MMC, the temperature-dependent tensile and shear response of a graphite-reinforced 6061 Al-alloy MMC, the fiber/matrix interface bonding strength of MMCs, and fatigue crack growth in an Al2O3 short fiber-reinforced Al-2Mg matrix MMC.

  10. Titanium Matrix Composite Pressure Vessel, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — For over 15 years, FMW Composite Systems has developed Metal Matrix Composite manufacturing methodologies for fabricating silicon-carbide-fiber-reinforced titanium...

  11. Structure-property relationships in an Al matrix Ca nanofilamentary composite conductor with potential application in high-voltage power transmission

    Science.gov (United States)

    Tian, Liang

    This study investigated the processing-structure-properties relationships in an Al/Ca composites using both experiments and modeling/simulation. A particular focus of the project was understanding how the strength and electrical conductivity of the composite are related to its microstructure in the hope that a conducting material with light weight, high strength, and high electrical conductivity can be developed to produce overhead high-voltage power transmission cables. The current power transmission cables (e.g., Aluminum Conductor Steel Reinforced (ACSR)) have acceptable performance for high-voltage AC transmission, but are less well suited for high-voltage DC transmission due to the poorly conducting core materials that support the cable weight. This Al/Ca composite was produced by powder metallurgy and severe plastic deformation by extrusion and swaging. The fine Ca metal powders have been produced by centrifugal atomization with rotating liquid oil quench bath, and a detailed study about the atomization process and powder characteristics has been conducted. The microstructure of Al/Ca composite was characterized by electron microscopy. Microstructure changes at elevated temperature were characterized by thermal analysis and indirect resistivity tests. The strength and electrical conductivity were measured by tensile tests and four-point probe resistivity tests. Predicting the strength and electrical conductivity of the composite was done by micro-mechanics-based analytical modeling. Microstructure evolution was studied by mesoscale-thermodynamics-based phase field modeling and a preliminary atomistic molecular dynamics simulation. The application prospects of this composite was studied by an economic analysis. This study suggests that the Al/Ca (20 vol. %) composite shows promise for use as overhead power transmission cables. Further studies are needed to measure the corrosion resistance, fatigue properties and energized field performance of this composite.

  12. On the Role of Processing Parameters in Producing Recycled Aluminum AA6061 Based Metal Matrix Composite (MMC-AlR) Prepared Using Hot Press Forging (HPF) Process.

    Science.gov (United States)

    Ahmad, Azlan; Lajis, Mohd Amri; Yusuf, Nur Kamilah

    2017-09-19

    Solid-state recycling, which involves the direct recycling of scrap metal into bulk material using severe plastic deformation, has emerged as a potential alternative to the conventional remelting and recycling techniques. Hot press forging has been identified as a sustainable direct recycling technique that has fewer steps and maintains excellent material performance. An experimental investigation was conducted to explore the hardness and density of a recycled aluminum-based metal matrix composite by varying operating temperature and holding time. A mixture of recycled aluminum, AA6061, and aluminum oxide were simultaneously heated to 430, 480, and 530 °C and forged for 60, 90, and 120 min. We found a positive increase in microhardness and density for all composites. The hardness increased approximately 33.85%, while density improved by about 15.25% whenever the temperature or the holding time were increased. Based on qualitative analysis, the composite endures substantial plastic deformation due to the presence of hardness properties due to the aluminum oxide embedded in the aluminum matrix. These increases were significantly affected by the operating temperature; the holding time also had a subordinate role in enhancing the metal matrix composite properties. Furthermore, in an effort to curb the shortage of primary resources, this study reviewed the promising performance of secondary resources produced by using recycled aluminum and aluminum oxide as the base matrix and reinforcement constituent, respectively. This study is an outline for machining practitioners and the manufacturing industry to help increase industry sustainability with the aim of preserving the Earth for our community in the future.

  13. On the Role of Processing Parameters in Producing Recycled Aluminum AA6061 Based Metal Matrix Composite (MMC-AlR Prepared Using Hot Press Forging (HPF Process

    Directory of Open Access Journals (Sweden)

    Azlan Ahmad

    2017-09-01

    Full Text Available Solid-state recycling, which involves the direct recycling of scrap metal into bulk material using severe plastic deformation, has emerged as a potential alternative to the conventional remelting and recycling techniques. Hot press forging has been identified as a sustainable direct recycling technique that has fewer steps and maintains excellent material performance. An experimental investigation was conducted to explore the hardness and density of a recycled aluminum-based metal matrix composite by varying operating temperature and holding time. A mixture of recycled aluminum, AA6061, and aluminum oxide were simultaneously heated to 430, 480, and 530 °C and forged for 60, 90, and 120 min. We found a positive increase in microhardness and density for all composites. The hardness increased approximately 33.85%, while density improved by about 15.25% whenever the temperature or the holding time were increased. Based on qualitative analysis, the composite endures substantial plastic deformation due to the presence of hardness properties due to the aluminum oxide embedded in the aluminum matrix. These increases were significantly affected by the operating temperature; the holding time also had a subordinate role in enhancing the metal matrix composite properties. Furthermore, in an effort to curb the shortage of primary resources, this study reviewed the promising performance of secondary resources produced by using recycled aluminum and aluminum oxide as the base matrix and reinforcement constituent, respectively. This study is an outline for machining practitioners and the manufacturing industry to help increase industry sustainability with the aim of preserving the Earth for our community in the future.

  14. Ceramic matrix and resin matrix composites - A comparison

    Science.gov (United States)

    Hurwitz, Frances I.

    1987-01-01

    The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

  15. Ceramic matrix and resin matrix composites: A comparison

    Science.gov (United States)

    Hurwitz, Frances I.

    1987-01-01

    The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

  16. Corrosion behaviour of groundnut shell ash and silicon carbide hybrid reinforced Al-Mg-Si alloy matrix composites in 3.5% NaCl and 0.3M H2SO4 solutions

    Directory of Open Access Journals (Sweden)

    Kenneth Kanayo ALANEME

    2015-05-01

    Full Text Available The corrosion behaviour of Al-Mg-Si alloy based composites reinforced with groundnut shell ash (GSA and silicon carbide (SiC was investigated. The aim is to assess the corrosion properties of Al-Mg-Si alloy based hybrid reinforced composites developed using different mix ratios of GSA (a cheaply processed agro waste derivative which served as partial replacement for SiC and SiC as reinforcing materials. GSA and SiC mixed in weight ratios 0:1, 1:3, 1:1, 3:1, and 1:0 were utilized to prepare 6 and 10 wt% of the reinforcing phase with Al‐Mg‐Si alloy as matrix using two‐step stir casting method. Mass loss and corrosion rate measurement was used to study the corrosion behaviour of the produced composites in 3.5% NaCl and 0.3M H2SO4 solutions. The results show that the Al-Mg-Si alloy based composites containing 6 and 10 wt% GSA and SiC in varied weight ratios were resistant to corrosion in 3.5% NaCl solution. The composites were however more susceptible to corrosion in 0.3M H2SO4 solution (in comparison with the 3.5% NaCl solution. It was noted that the Al-Mg-Si/6 wt% GSA-SiC hybrid composite grades containing GSA and SiC in weight ratio 1:3 and 3:1 respectively exhibited superior corrosion resistance in the 0.3M H2SO4 solution compared to other composites produced for this series. In the case of the Al-Mg-Si/10 wt% GSA-SiC hybrid composite grades, the corrosion resistance was relatively superior for the composites containing a greater weight ratio of GSA (75% and 100% in 0.3M H2SO4 solution.

  17. Search for promising compositions for developing new multiphase casting alloys based on Al-Cu-Mg matrix using thermodynamic calculations and mathematic simulation

    Science.gov (United States)

    Zolotorevskii, V. S.; Pozdnyakov, A. V.; Churyumov, A. Yu.

    2012-11-01

    A calculation-experimental study is carried out to improve the concept of searching for new alloying systems in order to develop new casting alloys using mathematical simulation methods in combination with thermodynamic calculations. The results show the high effectiveness of the applied methods. The real possibility of selecting the promising compositions with the required set of casting and mechanical properties is exemplified by alloys with thermally hardened Al-Cu and Al-Cu-Mg matrices, as well as poorly soluble additives that form eutectic components using mainly the calculation study methods and the minimum number of experiments.

  18. Ductile-reinforcement toughening in γ-TiAl intermetallic-matrix composites: Effects on fracture toughness and fatigue-crack propagation resistance

    International Nuclear Information System (INIS)

    Venkateswara Rao, K.T.; Ritchie, R.O.; Odette, G.R.

    1994-01-01

    The influence of the type, volume fraction, thickness and orientation of ductile phase reinforcements on the room temperature fatigue and fracture resistance of γ-TiAl intermetallic alloys is investigated. Large improvements in toughness compared to monolithic γ-TiAl are observed in both the TiNb- and Nb-reinforced composites under monotonic loading. Toughness increases with increasing ductile phase content, reinforcement thickness and strength; orientation effect are minimal. Crack-growth behavior is characterized by steep resistance curves primarily due to crack trapping/renucleation and extensive crack bridging by the ductile-phase particles. In contrast, under cyclic loading the influence of ductile phases on fatigue resistance is strongly dependent upon reinforcement orientation. Compared to monolithic γ-TiAl, improvements in fatigue-crack growth resistance are observed in TiNb-reinforced composites only in the face (C-L) orientation; crack-growth rates for the edge (C-R) orientation are actually faster in the composite. In comparison, Nb-particle reinforcements offer less toughening under monotonic loading but enhance the fatigue properties compared to TiNb reinforcements under cyclic loading

  19. Microstructure of Matrix in UHTC Composites

    Science.gov (United States)

    Johnson, Sylvia; Stackpoole, Margaret; Gusman, Michael I.; Chavez-Garia Jose; Doxtad, Evan

    2011-01-01

    Approaches to controlling the microstructure of Ultra High Temperature Ceramics (UHTCs) are described.. One matrix material has been infiltrated into carbon weaves to make composite materials. The microstructure of these composites is described.

  20. Dual-nanoparticulate-reinforced aluminum matrix composite materials

    International Nuclear Information System (INIS)

    Kwon, Hansang; Cho, Seungchan; Kawasaki, Akira; Leparoux, Marc

    2012-01-01

    Aluminum (Al) matrix composite materials reinforced with carbon nanotubes (CNT) and silicon carbide nanoparticles (nano-SiC) were fabricated by mechanical ball milling, followed by hot-pressing. Nano-SiC was used as an active mixing agent for dispersing the CNTs in the Al powder. The hardness of the produced composites was dramatically increased, up to eight times higher than bulk pure Al, by increasing the amount of nano-SiC particles. A small quantity of aluminum carbide (Al 4 C 3 ) was observed by TEM analysis and quantified using x-ray diffraction. The composite with the highest hardness values contained some nanosized Al 4 C 3 . Along with the CNT and the nano-SiC, Al 4 C 3 also seemed to play a role in the enhanced hardness of the composites. The high energy milling process seems to lead to a homogeneous dispersion of the high aspect ratio CNTs, and of the nearly spherical nano-SiC particles in the Al matrix. This powder metallurgical approach could also be applied to other nanoreinforced composites, such as ceramics or complex matrix materials. (paper)

  1. Multiscale Modeling of Ceramic Matrix Composites

    Science.gov (United States)

    Bednarcyk, Brett A.; Mital, Subodh K.; Pineda, Evan J.; Arnold, Steven M.

    2015-01-01

    Results of multiscale modeling simulations of the nonlinear response of SiC/SiC ceramic matrix composites are reported, wherein the microstructure of the ceramic matrix is captured. This micro scale architecture, which contains free Si material as well as the SiC ceramic, is responsible for residual stresses that play an important role in the subsequent thermo-mechanical behavior of the SiC/SiC composite. Using the novel Multiscale Generalized Method of Cells recursive micromechanics theory, the microstructure of the matrix, as well as the microstructure of the composite (fiber and matrix) can be captured.

  2. Isothermal heat treatment influence on the interface of a powder metallurgy aluminium metal matrix composite reinforced with Ni3Al intermetallics

    International Nuclear Information System (INIS)

    Ferrer, C.; Amigo, V.; Salvador, M.D.; Busquets, D.; Torralba, J.M.

    1998-01-01

    The improvement of the mechanical properties of aluminium MMCs reinforced with Ni 3 Al particles is based on the continuity of the matrix-particle interface as well as on the strength of these particles. This work deals with the influence of different heat treatments on the evolution of new phases in that interface. Samples were prepared following a powder metallurgy route with a final stage of extrusion. Several heat treatments encompassing a broad group of temperatures and times were applied producing different phases around the primary particles. Samples were analysed via optical and scanning electron microscopy with energy dispersive X ray analysis. Microhardness tests were also conducted on the different phases generated. (Author) 15 refs

  3. The effect of TiB2 reinforcement on the mechanical properties of an Al-Cu-Li alloy-based metal-matrix composite

    Science.gov (United States)

    1991-01-01

    The addition of ceramic particles to aluminum based alloys can substantially improve mechanical properties, especially Young's modulus and room and elevated temperature strengths. However, these improvements typically occur at the expense of tensile ductility. The mechanical properties are evaluated to a metal matrix composite (MMC) consisting of an ultrahigh strength aluminum lithium alloy, Weldalite (tm) 049, reinforced with TiB2 particles produced by an in situ precipitation technique called the XD (tm) process. The results are compared to the behavior of a nonreinforced Weldalite 049 variant. It is shown that both 049 and 049-TiB2 show very attractive warm temperature properties e.g., 625 MPa yield strength at 150 C after 100 h at temperature. Weldalite 049 reinforced with a nominal 4 v pct. TiB2 shows an approx. 8 pct. increase in modulus and a good combination of strength (529 MPa UTS) and ductility (6.5 pct.) in the T3 temper. And the high ductility of Weldalite 049 in the naturally aged and underaged tempers makes the alloy a good, high strength matrix for ceramic reinforcement.

  4. Fracture toughness in metal matrix composites

    Directory of Open Access Journals (Sweden)

    Perez Ipiña J.E.

    2000-01-01

    Full Text Available Evaluations of the fracture toughness in metal matrix composites (Duralcan reinforced with 15% of Al(20(3 and SiC are presented in this work. The application of Elastic Plastic Fracture Mechanics is discussed and the obtained values are compared with the ones obtained by means of Linear Elastic Fracture Mechanics. Results show that J IC derived K JC values are higher than the corresponding values obtained by direct application of the linear elastic methodology. The effect of a heat treatment on the material fracture toughness was also evaluated in which the analyzed approaches showed, not only different toughness values, but also opposite tendencies. A second comparison of the J IC and K JC values obtained in this work with toughness values reported in the literature is presented and discussed.

  5. Microstructure and wear behaviour of FeAl-based composites ...

    Indian Academy of Sciences (India)

    FeAl-based composites; precipitation; mechanical properties; wear. 1. Introduction. Fe–Al alloys ... ground to 1500 grit and polished with alumina powder. (0.5 μm). ... Alloy-2 (figure 2) consists of cuboid-shaped ZrC (region C), an FeAl matrix ...

  6. Microplastic flow in SIC/AL composites

    Energy Technology Data Exchange (ETDEWEB)

    Shi, N. [Los Alamos National Lab., NM (United States); Arsenault, R.J. [Univ. of Maryland, College Park, MD (United States)

    1995-12-31

    Experimentally it has been determined that if a composite containing a reinforcement which has a different (in general lower) thermal coefficient of expansion as compared to the matrix, then upon cooling from the processing or annealing temperature, plastic relaxation of the misfit strain will occur. Also, experimentally it has been shown that as the size of the reinforcement is increased, i.e., from small spheres to large spheres, there is a decrease in the summation of the effective plastic strain in the matrix. In other words there is a decrease in the average dislocation density in the matrix. However, if the shape of the reinforcement is changed from spherical to short fiber to continuous filament, then the dislocation density increases. This experimental data is obtained at a constant volume fraction. A very simple model of plastic relaxation based on prismatic punching of dislocations from the interface can account for the decrease in the dislocation density with an increase reinforcement size, and the increase in dislocation density when changing the shape from a sphere to a continuous filament. A FEM analysis of the shape factor is also capable of predicting the correct trend. However, at present the continuum mechanics methods that have been investigated can not predict the size dependence. A simple model to explain the size effect in Al{sub 2}O{sub 3}/NiAl composites based on the deformation characteristics of NiAl will be discussed.

  7. Strategy BMT Al-Ittihad Using Matrix IE, Matrix SWOT 8K, Matrix SPACE and Matrix TWOS

    Directory of Open Access Journals (Sweden)

    Nofrizal Nofrizal

    2018-03-01

    Full Text Available This research aims to formulate and select BMT Al-Ittihad Rumbai strategy to face the changing of business environment both from internal environment such as organization resources, finance, member and external business such as competitor, economy, politics and others. This research method used Analysis of EFAS, IFAS, IE Matrix, SWOT-8K Matrix, SPACE Matrix and TWOS Matrix. our hope from this research it can assist BMT Al-Ittihad in formulating and selecting strategies for the sustainability of BMT Al-Ittihad in the future. The sample in this research is using purposive sampling technique that is the manager and leader of BMT Al-IttihadRumbaiPekanbaru. The result of this research shows that the position of BMT Al-Ittihad using IE Matrix, SWOT-8K Matrix and SPACE Matrix is in growth position, stabilization and aggressive. The choice of strategy after using TWOS Matrix is market penetration, market development, vertical integration, horizontal integration, and stabilization (careful.

  8. Interfacial reaction effects on erosion of aluminum matrix composites

    International Nuclear Information System (INIS)

    Tu, J.P.; Hiroshima Univ., Higashi-Hiroshima; Matsumura, M.

    1999-01-01

    Alumina borate (A 18 B 4 O 33 ) whisker reinforced aluminum composites have attracted interest because of their high specific strength, high modulus and low cost. An obvious feature of the microstructure in A 18 B 4 O 33 /Al composite is that an interfacial reaction exists between the whisker and the aluminum alloy. In order to discuss the influence of interface interaction between the whisker and matrix on the erosion resistance of composites, two reaction treatments are conducted. From the results of the treated composites, it can be obtained about the erosion characteristics of the composite materials under steady-state conditions

  9. Cavitation instabilities between fibres in a metal matrix composite

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2016-01-01

    induced by bonding to the ceramics that only show elastic deformation. In an MMC the stress state in the metal matrix is highly non-uniform, varying between regions where shear stresses are dominant and regions where hydrostatic tension is strong. An Al–SiC whisker composite with a periodic pattern......Short fibre reinforced metal matrix composites (MMC) are studied here to investigate the possibility that a cavitation instability can develop in the metal matrix. The high stress levels needed for a cavitation instability may occur in metal–ceramic systems due to the constraint on plastic flow...... of transversely staggered fibres is here modelled by using an axisymmetric cell model analysis. First the critical stress level is determined for a cavitation instability in an infinite solid made of the Al matrix material. By studying composites with different distributions and aspect ratios of the fibres...

  10. Celsian Glass-Ceramic Matrix Composites

    Science.gov (United States)

    Bansal, Narottam P.; Dicarlo, James A.

    1996-01-01

    Glass-ceramic matrix reinforced fiber composite materials developed for use in low dielectric applications, such as radomes. Materials strong and tough, exhibit low dielectric properties, and endure high temperatures.

  11. Metal matrix composites. Part 1. Types, properties, applications

    International Nuclear Information System (INIS)

    Edil da Costa, C.; Velasco Lopez, F.; Torralba Castello, M.

    2000-01-01

    An overview on the state of the art of metal matrix composites used in the automotive and aerospace industries is made. These materials usually are based on light alloys (Al, Ti and Mg) and reinforced with fibres or particles. In this review, it is presented a general scope on the different MMCs families, about their properties and their main applications. (Author) 61 refs

  12. Nanoindentation studies of ex situ AlN/Al metal matrix nanocomposites

    International Nuclear Information System (INIS)

    Fale, Sandeep; Likhite, Ajay; Bhatt, Jatin

    2014-01-01

    Highlights: • Formation of in-situ phases nucleated on AlN particles strengthens the matrix. • Formation of in-situ phases increases with AlN content in nanocomposites. • Stronger in-situ phases results in increased hardness and modulus of elasticity. - Abstract: Nanocrystalline Aluminium nitride (AlN) powder is dispersed in different weight ratio in Aluminum matrix to fabricate metal matrix nanocomposite (MMNC) using ex situ melt metallurgy process. The synthesized Al–AlN nanocomposites are studied for phase analysis using high resolution scanning electron microscopy (FEG-SEM) and for hardness behavior using microindentation and nanoindentation tests. Quantitative analysis of the oxide phases is calculated from thermodynamic data and mass balance equation using elemental data obtained from energy dispersive spectroscopy (EDS) results. Role of oxide phases in association with AlN particles is investigated to understand the mechanical behavior of composites using nanoindentation tester. Load–displacement profile obtained from nanoindentation test reveals distribution of oxide phases along with AlN particle and their effect on indent penetration

  13. Casting of particulate Al-base composites

    International Nuclear Information System (INIS)

    Moustafa, S.F.

    1997-01-01

    A molten Al-4 wt.% Cu as well as a Al-13 wt.% Si alloy have been mixed mechanically with particulate of SiC, Al 2 O 3 , or graphite. After the completion of mixing, each mixture was poured into a permanent mould to solidify. To overcome the problem of non-wettability that exists between the investigated particulate and the molten aluminum alloys the particulate was chemically treated by impregnation in a solution containing Na + ions. The loading of SiC or Al 2 O 3 particulate in the produced composites can be as high as 40 wt.%, and for graphite particles it can be 20 wt.%. The mixing time required to introduce and distribute the investigated particles into the molten matrix was as low as five minutes to recluce chemical reactions at the interfaces between them. Processing details and parameters controlling this technique are described. Metallographic examinations as well as tensile tests were carried out to characterize the microstructure, the distribution of the particles and the strength of these composites. The results display that the composites made by this technique have good microstructure and tensile properties. (orig.)

  14. COMPOSITION OF FOWLPOX VIRUS AND INCLUSION MATRIX.

    Science.gov (United States)

    RANDALL, C C; GAFFORD, L G; DARLINGTON, R W; HYDE, J

    1964-04-01

    Randall, Charles C. (University of Mississippi School of Medicine, Jackson), Lanelle G. Gafford, Robert W. Darlington, and James M. Hyde. Composition of fowlpox virus and inclusion matrix. J. Bacteriol. 87:939-944. 1964.-Inclusion bodies of fowlpox virus infection are especially favorable starting material for the isolation of virus and inclusion matrix. Electron micrographs of viral particles and matrix indicated a high degree of purification. Density-gradient centrifugation of virus in cesium chloride and potassium tartrate was unsatisfactory because of inactivation, and clumping or disintegration. Chemical analyses of virus and matrix revealed significant amounts of lipid, protein, and deoxyribonucleic acid, but no ribonucleic acid or carbohydrate. Approximately 47% of the weight of the virus and 83% of the matrix were extractable in chloroform-methanol. The lipid partitions of the petroleum ether extracts were similar, except that the phospholipid content of the matrix was 2.2 times that of the virus. Viral particles were sensitive to diethyl ether and chloroform.

  15. Nanophosphor composite scintillators comprising a polymer matrix

    Science.gov (United States)

    Muenchausen, Ross Edward; Mckigney, Edward Allen; Gilbertson, Robert David

    2010-11-16

    An improved nanophosphor composite comprises surface modified nanophosphor particles in a solid matrix. The nanophosphor particle surface is modified with an organic ligand, or by covalently bonding a polymeric or polymeric precursor material. The surface modified nanophosphor particle is essentially charge neutral, thereby preventing agglomeration of the nanophosphor particles during formation of the composite material. The improved nanophosphor composite may be used in any conventional scintillator application, including in a radiation detector.

  16. Strength and fracture behavior of aluminide matrix composites with ceramic fibers

    Energy Technology Data Exchange (ETDEWEB)

    Inoue, M.; Suganuma, K.; Niihara, K.

    1999-07-01

    This paper investigates the fracture behavior of FeAl and Ni{sub 3}Al matrix composites with ceramic continuous fibers 8.5--10 {micro}m in diameter. When stress is applied to these composites, multiple-fracture of fibers predominantly occurs before matrix cracking, because the load carried by the fibers reaches their fracture strength. Fragments which remain longer than the critical length can provide significant strengthening through load bearing even though fiber breaking has occurred. The ultimate fracture strength of the composites also depends on stress relaxation by plastic deformation of the matrix at a crack tip in the multiple-fractured fibers. Ductilizing of the matrix by B doping improves the ultimate strength at ambient temperatures in both composites. However, their mechanical properties at elevated temperatures are quite different. In the case of Ni{sub 3}Al matrix composites, embrittlement of the matrix is undesirable for high strength and reliability at 873--973 K.

  17. Metal Matrix Composites Reinforced by Nano-Particles—A Review

    Directory of Open Access Journals (Sweden)

    Riccardo Casati

    2014-03-01

    Full Text Available Metal matrix composites reinforced by nano-particles are very promising materials, suitable for a large number of applications. These composites consist of a metal matrix filled with nano-particles featuring physical and mechanical properties very different from those of the matrix. The nano-particles can improve the base material in terms of wear resistance, damping properties and mechanical strength. Different kinds of metals, predominantly Al, Mg and Cu, have been employed for the production of composites reinforced by nano-ceramic particles such as carbides, nitrides, oxides as well as carbon nanotubes. The main issue of concern for the synthesis of these materials consists in the low wettability of the reinforcement phase by the molten metal, which does not allow the synthesis by conventional casting methods. Several alternative routes have been presented in literature for the production of nano-composites. This work is aimed at reviewing the most important manufacturing techniques used for the synthesis of bulk metal matrix nanocomposites. Moreover, the strengthening mechanisms responsible for the improvement of mechanical properties of nano-reinforced metal matrix composites have been reviewed and the main potential applications of this new class of materials are envisaged.

  18. Prediction of U3SI2-Al burn-up and SiC/p-AI composition effects on its thermal conductivity using metal matrix composite (MMC) model containing progressive sub-dispersion

    International Nuclear Information System (INIS)

    Suwardi

    2000-01-01

    The model takes into account the evolution of constituent volume fraction. Sub-dispersion of disperse contains fission gas bubbles that increase with bum-up. The metal matrix could contain pore and void, a different type of disperse that vary wth time. The model is previously aimed to dispersion-nuclear fuel element. The model consists of a combination of different conductance constituent of both matrix and sub-matrix. Application is carried out to predict the fuel swelling effect on thermal conductivity of U 3 SI 2 -Al dispersion, and to volume fraction effect on conductivity of SiC-particulate reinforced AI matrix. The model shows that both fuel fraction and fission gas swelling decrease the thermal conductivity. During the start-up period of swelling the conductivity increases as aluminum pore close. then decreases most linearly. SiC/p-AI conductivity decreases most linearly with particulate volume fraction, attains 57.6% of pure AI at 50 % v/v. The author conclude that the model developed is applicable for more general MMC. (author)

  19. Piezoelectric ceramic-reinforced metal matrix composites

    OpenAIRE

    2004-01-01

    Composite materials comprising piezoelectric ceramic particulates dispersed in a metal matrix are capable of vibration damping. When the piezoelectric ceramic particulates are subjected to strain, such as the strain experienced during vibration of the material, they generate an electrical voltage that is converted into Joule heat in the surrounding metal matrix, thereby dissipating the vibrational energy. The piezoelectric ceramic particulates may also act as reinforcements to improve the mec...

  20. Nondestructive characterization of metal-matrix-composites by ultrasonic technique

    International Nuclear Information System (INIS)

    Lee, Joon Hyun

    1992-01-01

    Nondestructive characterizations using ultrasonic technique were conducted systematically on Al 2 O 3 short fiber reinforced pure Al and AC8A aluminium metal-matrix composites. In order to determine the elastic moduli of metal-matrix composites(MMCs), Al 2 O 3 /AC8A composites with volume fraction of Al 2 O 3 short fiber varying up to 30% were fabricated by squeeze casting technique. Pure Al and AC8A reinforced with Al 2 O 3 short fiber were also fabricated by changing the fabrication parameters such as the applied pressure, the volume fraction of fiber. The Influences of texture change associated with change of fabrication parameters were investigated using the sophisticated LFB acoustic microscope with the frequency of 225 MHz. Ultrasonic velocities of longitudinal, shear and Rayleigh waves of the composites were measured by pulse-echo method and line-focus-beam(LBF) acoustic microscope. Ultrasonic velocities of the longitudinal, the shear and Rayleigh waves were found to correlate primarily with the volume fraction of Al 2 O 3 . The elastic constants of composites including Young's Modulus, Shear Modulus, Bulk Modulus and Poisson's ratio were determined on the basis of the longitudinal and the shear wave velocities measured by an ultrasonic pulse-echo method. The Young's Modulus of the composites obtained by ultrasonic technique were slightly lower than those measured by 4-point-bend test and also showed relatively good agreements with the calculated results derived from the equal stress condition. The applicability of LFB acoustic microscope on material characterization of the MMCs was discussed on the basis of the relationships between Rayleigh wave velocity as a function of rotated angle of specimen and fabrication parameters of the MMCs.

  1. CNTs Modified and Enhanced Cu Matrix Composites

    Directory of Open Access Journals (Sweden)

    ZHANG Wen-zhong

    2016-12-01

    Full Text Available The composite powders of 2%-CNTs were prepared by wet ball milling and hydrogen annealing treatment-cold pressing sintering was used to consolidate the ball milled composite powders with different modifications of the CNTs. The results show that the length of the CNTs is shortened, ports are open, and amorphous carbon content is increased by ball milling. And after a mixed acid purification, the impurity on the surface of the CNTs is completely removed,and a large number of oxygen-containing reactive groups are introduced; the most of CNTs can be embedded in the Cu matrix and the CNTs have a close bonding with the Cu matrix, forming the lamellar composite structure, then, ultrafine-grained composite powders can be obtained by hydrogen annealing treatment. Shortening and purification of the CNTs are both good for dispersion and bonding of CNTs in the Cu matrix, and the tensile strength and hardness of the composites after shortening and purification reaches the highest, and is 296MPa and 139.8HV respectively, compared to the matrix, up to 123.6% in tensile strength and 42.9% in hardness, attributed to the fine grain strengthening and load transferring.

  2. A comparative wear study on Al-Li and Al-Li/SiC composite

    Energy Technology Data Exchange (ETDEWEB)

    Okumus, S. Cem, E-mail: cokumus@sakarya.edu.tr; Karslioglu, Ramazan, E-mail: cokumus@sakarya.edu.tr; Akbulut, Hatem, E-mail: cokumus@sakarya.edu.tr [Sakarya University Engineering Faculty, Department of Metallurgical and Materials Engineering, Esentepe Campus, 54187, Sakarya (Turkey)

    2013-12-16

    Aluminum-lithium based unreinforced (Al-8090) alloy and Al-8090/SiCp/17 vol.% metal matrix composite produced by extrusion after spray co-deposition. A dry ball-on disk wear test was carried out for both alloy and composite. The tests were performed against an Al{sub 2}O{sub 3} ball, 10 mm in diameter, at room temperature and in laboratory air conditions with a relative humidity of 40-60%. Sliding speed was chosen as 1.0 ms{sup −1} and normal loads of 1.0, 3.0 and 5.0 N were employed at a constant sliding distance of 1000 m. The wear damage on the specimens was evaluated via measurement of wear depth and diameter. Microstructural and wear characterization was carried out via scanning electron microscopy (SEM). The results showed that wear loss of the Al-8090/SiC composite was less than that of the Al-8090 matrix alloy. Plastic deformation observed on the wear surface of the composite and the matrix alloy, and the higher the applied load the greater the plastic deformation. Scanning electron microscopy examinations of wear tracks also reveal that delamination fracture was the dominant wear mechanism during the wear progression. Friction coefficient was maximum at the low applied load in the case of the Al-8090/SiC composite while a gradual increase was observed with applied load for the matrix alloy.

  3. Processable polyimide adhesive and matrix composite resin

    Science.gov (United States)

    Pratt, J. Richard (Inventor); St.clair, Terry L. (Inventor); Progar, Donald J. (Inventor)

    1990-01-01

    A high temperature polyimide composition prepared by reacting 4,4'-isophthaloyldiphthalic anhydride with metaphenylenediamine is employed to prepare matrix resins, adhesives, films, coatings, moldings, and laminates, especially those showing enhanced flow with retention of mechanical and adhesive properties. It can be used in the aerospace industry, for example, in joining metals to metals or metals to composite structures. One area of application is in the manufacture of lighter and stronger aircraft and spacecraft structures.

  4. Discontinuously reinforced intermetallic matrix composites via XD synthesis. [exothermal dispersion

    Science.gov (United States)

    Kumar, K. S.; Whittenberger, J. D.

    1992-01-01

    A review is given of recent results obtained for discontinuously reinforced intermetallic matrix composites produced using the XD process. Intermetallic matrices investigated include NiAl, multiphase NiAl + Ni2AlTi, CoAl, near-gamma titanium aluminides, and Ll2 trialuminides containing minor amounts of second phase. Such mechanical properties as low and high temperature strength, compressive and tensile creep, elastic modulus, ambient ductility, and fracture toughness are discussed as functions of reinforcement size, shape, and volume fraction. Microstructures before and after deformation are examined and correlated with measured properties. An observation of interest in many of the systems examined is 'dispersion weakening' at high temperatures and high strain rates. This behavior is not specific to the XD process; rather similar observations have been reported in other discontinuous composites. Proposed mechanisms for this behavior are presented.

  5. Corrosion of Graphite Aluminum Metal Matrix Composites

    Science.gov (United States)

    1991-02-01

    cathodic protection of G/AI MMCs resulted in overprotection 13. Overprotection resulted from a local increase in pH near cathodic sites during...34Cathodic Overprotection of SiC/6061-T6 and G/6061- T6 Aluminum Alloy Metal Matrix Composites," Scripta Metallurgica, 22 (1988) 413-418. 14. R

  6. The effect of TiB2 reinforcement on the mechanical properties of an Al-Cu-Li alloy-based metal-matrix composite

    Science.gov (United States)

    Langan, T. J.; Pickens, J. R.

    1991-01-01

    Weldalite 049, an Al-base Cu-Li-Mg-Ag-Zr alloy, achieves 700 MPa tensile strengths in the near-peak-aged temper in virtue of the nucleation of a T(1)-type platelike strengthening precipitate. Attention is presently given to the possibility that the alloy's modulus could be further increased through the addition of high-modulus TiB2 particles, using the 'XD' process, due to TiB2's good wettability with liquid Al. An 8-percent modulus increase is obtained with 4 vol pct TiB2.

  7. Internal friction in a new kind of metal matrix composites

    International Nuclear Information System (INIS)

    San Juan, J.; No, M.L.

    2006-01-01

    We have developed a new kind of metal matrix composites, based on powders of Cu-Al-Ni shape memory alloys (SMAs) surrounded by an indium matrix, specifically designed to exhibit high mechanical damping. The damping properties have been characterized by mechanical spectroscopy as a function of temperature between 150 and 400 K, frequency between 3 x 10 -3 and 3 Hz, and strain amplitude between 5 x 10 -6 and 10 -4 . The material exhibits, in some range of temperature, internal friction as high as 0.54. The extremely high damping is discussed in the light of the microstructure of the material, which has been characterized in parallel

  8. Residual stresses and mechanical properties of metal matrix composites

    International Nuclear Information System (INIS)

    Persson, Christer.

    1993-01-01

    The large difference in coefficient of thermal expansion of the matrix and particles in a metal matrix composite will introduce residual stresses during cooling from process temperature. These stresses are locally very high, and are known to influence the mechanical behaviour of the material. Changes in the stress state will occur during heat treatments and when the material is loaded due to different elastic, plastic, and creep properties of the constituents. The change of residual stresses in an Al-SiC particulate composite after different degree of plastic straining has been studied. The effect of plastic straining was modelled by an Eshelby model. The model and the measurements both show that the stress in the loading direction decreases for a tensile plastic strain and increases for a compressive plastic strain. By x-ray diffraction the stress response in the matrix and particles can be measured independently. This has been used to determine the stress state under and after heat treatments and under mechanical loading in two Al 15% SiC metal matrix composites. By analysing the line width from x-ray experiment the changes in the microstrains in the material were studied. A finite element model was used to model the generation of thermal residual stresses, stress relaxation during heat treatments, and load sharing during the first load cycle. Calculated stresses and microstrains were found to be in good agreement with the measured values. The elastic behaviour of the composite can be understood largely in terms of elastic load transfer between matrix and particles. However, at higher loads when the matrix becomes plastic residual stresses also become important. 21 refs

  9. Ceramic matrix composites by microwave assisted CVI

    International Nuclear Information System (INIS)

    Currier, R.P.; Devlin, D.J.

    1993-01-01

    Chemical vapor infiltration (CVI) processes for producing continuously reinforced ceramic composites are reviewed. Potential advantages of microwave assisted CVI are noted and numerical studies of microwave assisted CVI are reviewed. The models predict inverted thermal gradients in fibrous ceramic preforms subjected to microwave radiation and suggest processing strategies for achieving uniformly dense composites. Comparisons are made to experimental results on silicon-based composite systems. The role played by the relative ability of fiber and matrix to dissipate microwave energy is noted. Results suggest that microwave induced inverted gradients can be exploited to promote inside-out densification. 10 refs., 2 figs

  10. Development and characterization of Powder Metallurgy (PM) 2XXX series Al alloy products and Metal Matrix Composite (MMC) 2XXX Al/SiC materials for high temperature aircraft structural applications

    Science.gov (United States)

    Chellman, D. J.; Gurganus, T. B.; Walker, J. A.

    1992-01-01

    The results of a series of material studies performed by the Lockheed Aeronautical Systems Company over the time period from 1980 to 1991 are discussed. The technical objective of these evaluations was to develop and characterize advanced aluminum alloy materials with temperature capabilities extending to 350 F. An overview is given of the first five alloy development efforts under this contract. Prior work conducted during the first five modifications of the alloy development program are listed. Recent developments based on the addition of high Zr levels to an optimum Al-Cu-Mg alloy composition by powder metallurgy processing are discussed. Both reinforced and SiC or B4C ceramic reinforced alloys were explored to achieve specific target goals for high temperature aluminum alloy applications.

  11. Al-Si/Al2O3 in situ composite prepared by displacement reaction of CuO/Al system

    Directory of Open Access Journals (Sweden)

    Zhang Jing

    2010-02-01

    Full Text Available Al2O3 particle-reinforced ZL109 composite was prepared by in situ reaction between CuO and Al. The microstructure was observed by means of OM, SEM and TEM. The Al2O3 particles in sub-micron sizes distribute uniformly in the matrix, and the Cu displaced from the in situ reaction forms net-like alloy phases with other alloy elements. The hardness and the tensile strength of the composites at room temperature have a slight increase as compared to that of the matrix. However, the tensile strength at 350 ℃ has reached 90.23 MPa, or 16.92 MPa higher than that of the matrix. The mechanism of the reaction in the CuO/Al system was studied by using of differential scanning calorimetry(DSC and thermodynamic calculation. The reaction between CuO and Al involves two steps. First, CuO reacts with Al to form Cu2O and Al2O3 at the melting temperature of the matrix alloy, and second, Cu2O reacts with Al to form Cu and Al2O3 at a higher temperature. At ZL109 casting temperature of 750–780 ℃, the second step can also take place because of the effect of exothermic reaction of the first step.

  12. Thermal expansion behaviour of high performance PEEK matrix composites

    International Nuclear Information System (INIS)

    Goyal, R K; Mulik, U P; Tiwari, A N; Negi, Y S

    2008-01-01

    The thermal expansion behaviour of high performance poly(ether-ether-ketone) (PEEK) composites reinforced with micro- (8 μm) and nano- (39 nm) sized Al 2 O 3 particles was studied. The distribution of Al 2 O 3 in the PEEK matrix was studied by scanning electron microscopy and transmission electron microscopy. The coefficient of thermal expansion (CTE) was reduced from 58 x 10 -6 deg. C -1 for pure PEEK to 22 x 10 -6 deg. C -1 at 43 vol% micro-Al 2 O 3 and to 23 x 10 -6 deg. C -1 at 12 vol% nano-Al 2 O 3 composites. For a given volume fraction, nano-Al 2 O 3 particles are more effective in reducing the CTE of composites than that of micro-Al 2 O 3 particles. This may be attributed to the much higher interfacial area or volume of nanocomposites than that of microcomposites. The upper limit and lower limit of the Schapery model separately fit closely the CTE of the micro- and nano-composites, respectively. Other models such as the rule of mixture and Kerner and Turner models were also correlated with the data

  13. Microhardness and wear behaviour of surface modified Ti6Al4V/Zr-TiC metal matrix composite for advanced material

    CSIR Research Space (South Africa)

    Popoola, API

    2012-12-01

    Full Text Available . The beam diameter was set at 4 mm. The microstructures of fabricated composites consist of homogeneous distribution of TiC particles which were free of cracks with x-ray diffraction (XRD) analyses indicating formation of interstitial carbides. Multilayer...

  14. Aspects of fabrication aluminium matrix heterophase composites by suspension method

    Science.gov (United States)

    Dolata, A. J.; Dyzia, M.

    2012-05-01

    Composites with an aluminium alloy matrix (AlMMC) exhibit several advantageous properties such as good strength, stiffness, low density, resistance and dimensional stability to elevated temperatures, good thermal expansion coefficient and particularly high resistance to friction wear. Therefore such composites are more and more used in modern engineering constructions. Composites reinforced with hard ceramic particles (Al2O3, SiC) are gradually being implemented into production in automotive or aircraft industries. Another application of AlMMC is in the electronics industry, where the dimensional stability and capacity to absorb and remove heat is used in radiators. However the main problems are still: a reduction of production costs, developing methods of composite material tests and final product quality assessment, standardisation, development of recycling and mechanical processing methods. AlMMC production technologies, based on liquid-phase methods, and the shaping of products by casting methods, belong to the cheapest production methods. Application of a suspension method for the production of composites with heterophase reinforcement may turn out to be a new material and technological solution. The article presents the material and technological aspects of the transfer procedures for the production of composite suspensions from laboratory scale to a semi-industrial scale.

  15. Aspects of fabrication aluminium matrix heterophase composites by suspension method

    International Nuclear Information System (INIS)

    Dolata, A J; Dyzia, M

    2012-01-01

    Composites with an aluminium alloy matrix (AlMMC) exhibit several advantageous properties such as good strength, stiffness, low density, resistance and dimensional stability to elevated temperatures, good thermal expansion coefficient and particularly high resistance to friction wear. Therefore such composites are more and more used in modern engineering constructions. Composites reinforced with hard ceramic particles (Al 2 O 3 , SiC) are gradually being implemented into production in automotive or aircraft industries. Another application of AlMMC is in the electronics industry, where the dimensional stability and capacity to absorb and remove heat is used in radiators. However the main problems are still: a reduction of production costs, developing methods of composite material tests and final product quality assessment, standardisation, development of recycling and mechanical processing methods. AlMMC production technologies, based on liquid-phase methods, and the shaping of products by casting methods, belong to the cheapest production methods. Application of a suspension method for the production of composites with heterophase reinforcement may turn out to be a new material and technological solution. The article presents the material and technological aspects of the transfer procedures for the production of composite suspensions from laboratory scale to a semi-industrial scale.

  16. Hybrid Ceramic Matrix Fibrous Composites: an Overview

    Science.gov (United States)

    Naslain, R.

    2011-10-01

    Ceramic-Matrix Composites (CMCs) consist of a ceramic fiber architecture in a ceramic matrix, bonded together through a thin interphase. The present contribution is limited to non-oxide CMCs. Their constituents being oxidation-prone, they are protected by external coatings. We state here that CMCs display a hybrid feature, when at least one of their components is not homogeneous from a chemical or microstructural standpoint. Hybrid fiber architectures are used to tailor the mechanical or thermal CMC-properties whereas hybrid interphases, matrices and coatings to improve CMC resistance to aggressive environments.

  17. Hybrid Ceramic Matrix Fibrous Composites: an Overview

    International Nuclear Information System (INIS)

    Naslain, R

    2011-01-01

    Ceramic-Matrix Composites (CMCs) consist of a ceramic fiber architecture in a ceramic matrix, bonded together through a thin interphase. The present contribution is limited to non-oxide CMCs. Their constituents being oxidation-prone, they are protected by external coatings. We state here that CMCs display a hybrid feature, when at least one of their components is not homogeneous from a chemical or microstructural standpoint. Hybrid fiber architectures are used to tailor the mechanical or thermal CMC-properties whereas hybrid interphases, matrices and coatings to improve CMC resistance to aggressive environments.

  18. Ceramic Matrix Composite (CMC) Materials Characterization

    Science.gov (United States)

    Calomino, Anthony

    2001-01-01

    Under the former NASA EPM Program, much initial progress was made in identifying constituent materials and processes for SiC/SiC ceramic composite hot-section components. This presentation discusses the performance benefits of these approaches and elaborates on further constituent and property improvements made under NASA UEET. These include specific treatments at NASA that significantly improve the creep and environmental resistance of the Sylramic(TM) SiC fiber as well as the thermal conductivity and creep resistance of the CVI Sic matrix. Also discussed are recent findings concerning the beneficial effects of certain 2D-fabric architectures and carbon between the BN interphase coating and Sic matrix.

  19. Ceramic Matrix Composite (CMC) Materials Development

    Science.gov (United States)

    DiCarlo, James

    2001-01-01

    Under the former NASA EPM Program, much initial progress was made in identifying constituent materials and processes for SiC/SiC ceramic composite hot-section components. This presentation discusses the performance benefits of these approaches and elaborates on further constituent and property improvements made under NASA UEET. These include specific treatments at NASA that significantly improve the creep and environmental resistance of the Sylramic(TM) Sic fiber as well as the thermal conductivity and creep resistance of the CVI Sic matrix. Also discussed are recent findings concerning the beneficial effects of certain 2D-fabric architectures and carbon between the BN interphase coating and Sic matrix.

  20. Compactibility of Al/Al2O3 Isotropic Composite with Variation of Holding Time Sintering.

    Directory of Open Access Journals (Sweden)

    Eddy S Siradj

    2008-11-01

    Full Text Available The requirement of component with structural ability, light weight and also strength is increasing base on Metal Matrix Composites (MMCs by aluminum as matrix (AMCs. A structural ability is connected to composites compactibility which is depend on quality of interfacial bounding. Powder metallurgy is one of method to produce composite with powder mixing, compacting and sintering. Volume fractions reinforced and sintering time can influence composites compactibility. Volume fractions reinforced variable can produce different reinforcement effect. Beside that, on sintering enables the formation of new phase during sintering time. In this research, Al/Al2O3 isotropic composites are made with aluminum as matrix and alumina (Al2O3 as reinforced. Volume fraction reinforced used 10%. 20%. 30% and 40%. Sintering temperature and compaction pressure are each 600oC and 15 kN. The tests that applied are compression and metallographic test. The result that obtained is optimum compactibility of Al/Al2O3 composite reached at holding time 2 hour. During sintering, new phase can occur that is aluminum oxides (alumina, with unstable properties. The best volume fraction reinforced and holding time sintering are 40% and 2 hours.

  1. Taguchi design optimization of machining parameters on the CNC end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (HNT/Al/Ep hybrid composite

    Directory of Open Access Journals (Sweden)

    J.S. Pang

    2014-08-01

    Full Text Available This paper introduces the application of Taguchi optimization methodology in optimizing the cutting parameters of end-milling process for machining the halloysite nanotubes (HNTs with aluminium reinforced epoxy hybrid composite material under dry condition. The machining parameters which are chosen to be evaluated in this study are the depth of cut (d, cutting speed (S and feed rate (f. While, the response factors to be measured are the surface roughness of the machined composite surface and the cutting force. An orthogonal array of the Taguchi method was set-up and used to analyse the effect of the milling parameters on the surface roughness and cutting force. The result from this study shows that the application of the Taguchi method can determine the best combination of machining parameters that can provide the optimal machining response conditions which are the lowest surface roughness and lowest cutting force value. For the best surface finish, A1–B3–C3 (d = 0.4 mm, S = 1500 rpm, f = 60 mmpm is found to be the optimized combination of levels for all the three control factors from the analysis. Meanwhile, the optimized combination of levels for all the three control factors from the analysis which provides the lowest cutting force was found to be A2–B2–C2 (d = 0.6 mm, S = 1000 rpm, f = 40 mmpm.

  2. Ferroelastic ceramic-reinforced metal matrix composites

    OpenAIRE

    2006-01-01

    Composite materials comprising ferroelastic ceramic particulates dispersed in a metal matrix are capable of vibration damping. When the ferroelastic ceramic particulates are subjected to stress, such as the cyclic stress experienced during vibration of the material, internal stresses in the ceramic cause the material to deform via twinning, domain rotation or domain motion thereby dissipating the vibrational energy. The ferroelastic ceramic particulates may also act as reinforcements to impro...

  3. Composites having an intermetallic containing matrix

    International Nuclear Information System (INIS)

    Nagle, D.C.; Brupbacher, J.M.; Christodoulou, L.

    1990-01-01

    This paper describes a composite material. It comprises: a dispersion of in-situ precipitated second phase particles selected from the group consisting of borides, carbides, nitrides, and sulfides, in an intermetallic containing matrix selected from the group consisting of the aluminides, silicides, and beryllides of nickel, copper, titanium, cobalt, iron, platinum, gold, silver, niobium, tantalum, zinc, molybdenum, hafnium, tin, tungsten, lithium, magnesium, thorium, chromium, vanadium, zirconium, and manganese

  4. Mechanical properties of aluminium matrix composites reinforced with intermetallics

    International Nuclear Information System (INIS)

    Torres, B.; Garcia-Escorial, A.; Ibanez, J.; Lieblich, M.

    2001-01-01

    In this work 2124 aluminium matrix composites reinforced with Ni 3 Al, NiAl, MoSi 2 and Cr 3 Si intermetallic powder particles have been investigated. For comparison purposes, un reinforced 2124 and reinforced with SiC have also been studied. In all cases, the same powder metallurgy route was used, i. e. the 2124 alloy was obtained by rapid solidification and the intermetallic particles by self-propagating high-temperature synthesis (SHS). The matrix and the intermetallics were mechanically blended, cold compacted and finally hot extruded. Tensile tests were carried out in T1 and T4 treatments. Results indicate that mechanical properties depend strongly on the tendency to form new phases at the matrix-intermetallic interface during processing and/or further thermal treatments. The materials which present better properties are those that present less reaction between matrix and intermetallic reinforcement, i. e. MoSi 2 and SiC reinforced composites. (Author) 9 refs

  5. Preparation and characterization of aluminium-silica metal matrix composite

    Science.gov (United States)

    Mallikarjuna, G. B.; Basavaraj, E.

    2018-04-01

    Aluminum alloys are widely used in aerospace and automobile industries due to their low density and good mechanical properties, better corrosion resistance and wear, low thermal coefficient of expansion as compared to conventional metals and alloys. The excellent properties of these materials and relatively low production cost make them a very attractive for a variety of applications. In this present work, Al alloy LM13-SiO2 composites were produced by stir casting method. The reinforcement SiO2 particle size used for preparation of composites are 106 µm, 150 µm, 250 µm and 355 µm with varying amount of 3 to 12 wt% in steps of 3. The prepared composite specimens were machined as per test standards. Effects of weight percentage of SiO2 particles on wear, tensile strength of Al alloy LM13-SiO2 composites have been investigated. The microstructures of the composites were studied to know the dispersion of the SiO2 particles in matrix. Experimental results shows that there is enhanced mechanical properties, when silica weighing 9% was added to the base aluminium alloy and also similar trend exists in all four different micron size of silica and also it has been observed that addition of SiO2 particles significantly improves wear resistance properties as compared with that of unreinforced matrix.

  6. Wear Characterization of Aluminium/Basalt Fiber Reinforced Metal Matrix Composites - A Novel Material

    Directory of Open Access Journals (Sweden)

    P. Amuthakkannan

    2017-06-01

    Full Text Available Aluminum alloy based metal matrix composite participate have a wider applications in wear resistance applications. Attempt made in current study is that, basalt fiber reinforced aluminum metal matrix composite have been prepared using stir casting method. Different weight percentage of basalt fiber reinforced with Al (6061 metal matrix composites are used to study the wear resistance of the composites. For wear study, percentage of reinforcement, normal load and sliding velocity are the considered as important parameters. To study the effect of basalt fiber reinforcement on the dry sliding wear of Al6061 alloy composites the Pin On wear tester is used. Initially hardness of the composites was tested, it was found that increasing reinforcement in the composite hardness value of the composites also increased. Based on the Grey relation analysis (GRA the effects of wear resistance of the composites were studied.

  7. Aluminium matrix heterophase composites for air compressor pistons

    Directory of Open Access Journals (Sweden)

    M.Dyzia

    2011-04-01

    Full Text Available The article presents the results of surface test of composite shaped in the permanent mould casting process. As part of the research anddevelopment project realized in the Department of Materials Technology at the Silesian University of Technology, a pilot plant scale stand was built to manufacture of more than 50 kg suspensions in a single technological cycle. Made in industrial conditions castings to form in the five inner core mould mounted in GM110 permanent mould casting machine confirmed the possibility of the shaping the composite pistons. Castings made from composite suspension AlSi7Mg/SiC and AlSi7Mg/SiC + Cg according to the technology procedure were classified as correct and devoted to the proper machining forming working surfaces of the piston to the air compressor. Comparative tests were performed for the casting of unreinforced AlSi7Mg alloy and composite castings. To assess the ability to fill the mold cavity and the accuracy of mapping used in contour shape FRT analysis of the distance between the grooves on the surface of the piston skirt. Studies have confirmed the differences in the fluidity of alloy matrix and composites suspensions. The difference in the accuracy of the dimensional mapping mould does not disqualify of composite materials, all castings are classified as correct and used for machining.

  8. Rupture of Al matrix in U-Mo/Al dispersion fuel by fission induced creep

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Gwan Yoon; Sohn, Dong Seong [UNIST, Daejeon (Korea, Republic of); Kim, Yeon Soo [Argonne National Laboratory, Argonnge (United States); Lee, Kyu Hong [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    This phenomenon was found specifically in the dispersion fuel plate with Si addition in the Al matrix to suppress interaction layer (IL) formation between UMo and Al. It is known that the stresses induced by fission induced swelling in U-Mo fuel particles are relieved by creep deformation of the IL, surrounding the fuel particles, that has a much higher creep rate than the Al matrix. Thus, when IL growth is suppressed, the stress is instead exerted on the Al matrix. The observed rupture in the Al matrix is believed to be caused when the stress exceeded the rupture strength of the Al matrix. In this study, the possibility of creep rupture of the Al matrix between the neighboring U-Mo fuel particles was examined using the ABAQUS finite element analysis (FEA) tool. The predicted rupture time for a plate was much shorter than its irradiation life indicating a rupture during the irradiation. The higher stress leads Al matrix to early creep rupture in this plate for which the Al matrix with lower creep strain rate does not effectively relieve the stress caused by the swelling of the U-Mo fuel particles. For the other plate, no rupture was predicted for the given irradiation condition. The effect of creeping of the continuous phase on the state of stress is significant.

  9. Interfacial reactions in intermetallic matrix composites

    International Nuclear Information System (INIS)

    Cantrell, L.B.; Clevenger, E.M.; Perepezko, J.H.

    1993-01-01

    The thermal stability of advanced composites is dominated by the behavior of internal interfaces. Analysis of these internal interfaces often involves consideration of at least ternary order phase equilibria. Limited thermodynamic data exists for ternary and higher order systems. However, a combined approach based upon the use of binary data to estimate ternary phase equilibria and experimentally determined reaction pathways is effective in the analysis of interface reactions in composite systems. In blended powder samples, thermal analysis was used to find possible reaction temperatures, while X-ray analysis, EDS, and EPMA of diffusion couples were used to assess interdiffusion reaction pathways. The approach is illustrated by compatibility studies between TiAl and TiSi 2 at 1,100 C, and in-situ reactions between B 4 C and TiAl at 1300 C where multiple reaction sequences have been analyzed to provide guidance for the design of in-situ reaction processing of composites

  10. Sliding wear resistance of metal matrix composite layers prepared by high power laser

    NARCIS (Netherlands)

    Ocelik, Vaclav; Matthews, D; de Hosson, Jeff

    2005-01-01

    Two laser surface engineering techniques, Laser Cladding and Laser Melt Injection (LMI), were used to prepare three different metal matrix composite layers with a thickness of about 1 mm and approximately 25-30% volume fraction of ceramic particles. SiC/Al-8Si, WC/Ti-6Al-4V and TiB2/Ti-6Al-4V layers

  11. Creep of plain weave polymer matrix composites

    Science.gov (United States)

    Gupta, Abhishek

    Polymer matrix composites are increasingly used in various industrial sectors to reduce structural weight and improve performance. Woven (also known as textile) composites are one class of polymer matrix composites with increasing market share mostly due to their lightweight, their flexibility to form into desired shape, their mechanical properties and toughness. Due to the viscoelasticity of the polymer matrix, time-dependent degradation in modulus (creep) and strength (creep rupture) are two of the major mechanical properties required by engineers to design a structure reliably when using these materials. Unfortunately, creep and creep rupture of woven composites have received little attention by the research community and thus, there is a dire need to generate additional knowledge and prediction models, given the increasing market share of woven composites in load bearing structural applications. Currently, available creep models are limited in scope and have not been validated for any loading orientation and time period beyond the experimental time window. In this thesis, an analytical creep model, namely the Modified Equivalent Laminate Model (MELM), was developed to predict tensile creep of plain weave composites for any orientation of the load with respect to the orientation of the fill and warp fibers, using creep of unidirectional composites. The ability of the model to predict creep for any orientation of the load is a "first" in this area. The model was validated using an extensive experimental involving the tensile creep of plain weave composites under varying loading orientation and service conditions. Plain weave epoxy (F263)/ carbon fiber (T300) composite, currently used in aerospace applications, was procured as fabrics from Hexcel Corporation. Creep tests were conducted under two loading conditions: on-axis loading (0°) and off-axis loading (45°). Constant load creep, in the temperature range of 80-240°C and stress range of 1-70% UTS of the

  12. Dielectric Cure Monitoring of Thermosetting Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyoung Geun [Agency for Defense Development, Daejeon (Korea, Republic of); Lee, Dae Gil [KAIST, Daejeon (Korea, Republic of)

    2003-10-15

    Cure monitoring can be used to improve the quality and productivity of thermosetting resin matrix composite products during their manufacturing process. In this work, the sensitivity of dielectrometry was improved by adequate separation the efforts of sensor and externals on the measured signal. A new algorithm to obtain the degree of cure during dielectric cure monitoring of glass/polyester and glass/epoxy composites was developed by employing a function of both temperature and dissipation factor, in which five cure monitoring parameters were used to calculate the degree of cure. The decreasing pattern of dissipation factor was compared with the relationships between the degree of cure and the resin viscosity. The developed algorithm might be employed for the in situ cure monitoring of thermosetting resin composites

  13. Dielectric Cure Monitoring of Thermosetting Matrix Composites

    International Nuclear Information System (INIS)

    Kim, Hyoung Geun; Lee, Dae Gil

    2003-01-01

    Cure monitoring can be used to improve the quality and productivity of thermosetting resin matrix composite products during their manufacturing process. In this work, the sensitivity of dielectrometry was improved by adequate separation the efforts of sensor and externals on the measured signal. A new algorithm to obtain the degree of cure during dielectric cure monitoring of glass/polyester and glass/epoxy composites was developed by employing a function of both temperature and dissipation factor, in which five cure monitoring parameters were used to calculate the degree of cure. The decreasing pattern of dissipation factor was compared with the relationships between the degree of cure and the resin viscosity. The developed algorithm might be employed for the in situ cure monitoring of thermosetting resin composites

  14. Sapphire/TiAl composites - structure and properties

    International Nuclear Information System (INIS)

    Povarova, K.B.; Antonova, A.V.; Mileiko, S.T.; Sarkissyan, N.S.

    2001-01-01

    Ti-Al-intermetallic-based alloys with lamellar microstructure, -γ(TiAl) +α 2 (Ti 3 Al) are characterized by a high melting point of 1460 o C, a low density of ∼3.9 g/cm 3 , a high gas corrosion resistance up to a temperature of about 900 o C, a high creep resistance up to a temperature of about 800 o C, and a sufficiently high fracture toughness at low temperatures, up to 30 Mpa x m 1/2 . Hence, they are considered as excellent matrices for fibres of high melting point. Unlike well-developed SiC/TiAl composites, which have an obvious upper limit for the usage temperature due to SiC/TiAl interaction, Sapphire/TiAl composites remain nearly unknown because fibres to be used in such composites have not been really available. At the present time, such fibres are developed in Solid State Physics Inst. of RAS. The results of preliminary creep tests of Al 2 O 3 /TiAl composites obtained by using pressure casting have shown that usage of such composite systems shifts the temperature limit for light structural materials in terms of creep resistance to, at least, 1050 o C: creep strength on 100 h time base reaches 120 MPa at that temperature. It occurs also that Sapphire-fibres/TiAl-matrix composite specimens have an increased gas corrosion resistance by more than one order of the magnitudes as compared with that of the matrix alloy. (author)

  15. Cooled Ceramic Matrix Composite Propulsion Structures Demonstrated

    Science.gov (United States)

    Jaskowiak, Martha H.; Dickens, Kevin W.

    2005-01-01

    NASA's Next Generation Launch Technology (NGLT) Program has successfully demonstrated cooled ceramic matrix composite (CMC) technology in a scramjet engine test. This demonstration represented the world s largest cooled nonmetallic matrix composite panel fabricated for a scramjet engine and the first cooled nonmetallic composite to be tested in a scramjet facility. Lightweight, high-temperature, actively cooled structures have been identified as a key technology for enabling reliable and low-cost space access. Tradeoff studies have shown this to be the case for a variety of launch platforms, including rockets and hypersonic cruise vehicles. Actively cooled carbon and CMC structures may meet high-performance goals at significantly lower weight, while improving safety by operating with a higher margin between the design temperature and material upper-use temperature. Studies have shown that using actively cooled CMCs can reduce the weight of the cooled flow-path component from 4.5 to 1.6 lb/sq ft and the weight of the propulsion system s cooled surface area by more than 50 percent. This weight savings enables advanced concepts, increased payload, and increased range. The ability of the cooled CMC flow-path components to operate over 1000 F hotter than the state-of-the-art metallic concept adds system design flexibility to space-access vehicle concepts. Other potential system-level benefits include smaller fuel pumps, lower part count, lower cost, and increased operating margin.

  16. Microstructural and mechanical properties analysis of an aluminium matrix composite reinforced with the amorphous alloy Al{sub 87.5}Ni{sub 4}Sm{sub 8.5} consolidated by hot extrusion; Propriedades mecanicas e microestruturais de um composito com matrix de aluminio e reforco amorfo de Al{sub 87.5}Ni{sub 4}Sm{sub 8.5} consolidado por extrusao a quente por extrusao a quente

    Energy Technology Data Exchange (ETDEWEB)

    Aliaga, L.C.R.; Bolfarini, C.; Kiminami, C.S.; Botta, W.J. [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais; Peres, M.M., E-mail: peresmm@yahoo.com.b [Universidade Federal de Itajuba (UNIFEI), Itabira, MG (Brazil)

    2010-07-01

    The aim of this work is the microstructure and the mechanical properties analysis of an aluminium matrix composite reinforced with the Al{sub 87.5}Ni{sub 4}Sm{sub 8.5} amorphous alloy. The amorphous alloy was produced by melt-spinning and fragmented in powder particles by milling. Pure aluminium power was moistured with amorphous powder in a proportion of 80:20 (% weight) and processed by milling using 350 rpm during 30 minutes for the generation of a homogeneous composite powder. This product was consolidated by extrusion at 235 deg C, ram speed of 2mm/min and extrusion ratio of 7/1, generating a compact and cylindrical bar with 3 mm of width. The result sample was characterized by Scanning Electron Microscopy (SEM), Differential Scanning Calorimetry (DSC) and by X-Ray Diffraction (XRD). Microhardness and compression tests show an improvement on the mechanical properties. (author)

  17. Fracture behaviour of brittle (glass) matrix composites

    Czech Academy of Sciences Publication Activity Database

    Dlouhý, Ivo; Chlup, Zdeněk; Boccaccini, A. R.

    2005-01-01

    Roč. 482, - (2005), s. 115-122 ISSN 0255-5476. [International Conference on Materials Structure and Micromechanics of Fracture /4./. Brno, 23.06.2004-25.06.2004] R&D Projects: GA AV ČR(CZ) IAA2041003; GA ČR(CZ) GA101/02/0683 Institutional research plan: CEZ:AV0Z2041904 Keywords : Ceramic matrix composites * fracture toughness * toughening effects Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass Impact factor: 0.399, year: 2005

  18. Investigations on Mechanical Behaviour of Micro Graphite Particulates Reinforced Al-7Si Alloy Composites

    Science.gov (United States)

    Nagaraj, N.; Mahendra, K. V.; Nagaral, Madeva

    2018-02-01

    Micro particulates reinforced metal matrix composites are finding wide range of applications in automotive and sports equipment manufacturing industries. In the present study, an attempt has been made to develop Al-7Si-micro graphite particulates reinforced composites by using liquid melt method. 3 and 6 wt. % of micro graphite particulates were added to the Al-7Si base matrix. Microstructural characterization was done by using scanning electron microscope and energy dispersive spectroscope. Mechanical behaviour of Al-7Si-3 and 6 wt. % composites were evaluated as per ASTM standards. Scanning electron micrographs revealed the uniform distribution of micro graphite particulates in the Al-7Si alloy matrix. EDS analysis confirmed the presence of B and C elements in graphite reinforced composites. Further, it was noted that ultimate tensile and yield strength of Al-7Si alloy increased with the addition of 3 and 6wt. % of graphite particulates. Hardness of graphite reinforced composites was lesser than the base matrix.

  19. Evaluation of dry sliding wear behavior of silicon particles reinforced aluminum matrix composites

    International Nuclear Information System (INIS)

    Sun Zhiqiang; Zhang Di; Li Guobin

    2005-01-01

    This paper reports a study on the wear property of powder metallurgy aluminum matrix composites 9Si/Al-Cu-Mg. A on rock wear-testing machine is used to evaluate the wear property of the composites, in which a GCrl5 steel ring is used as the counter face material. The wear behavior of the composites under different conditions is studied. The optical microscope and scanning electron microscope are used to analyze the worn surfaces and the subsurface of the composites in order to research the wear mechanism of the composites. Results indicate that the weight loss of the composite were lower than that of the matrix alloy

  20. Structure, mechanical and magnetic properties of Al4C3 reinforced nickel matrix nanocomposites

    Science.gov (United States)

    Chaudhari, Alok Kumar; Singh, Dhananjay Kumar; Singh, V. B.

    2018-05-01

    A new type of nanocomposite, Ni-Al4C3 was prepared using Al4C3 as reinforcement by cathodic co-deposition at different current densities (1.0 to 5.0 A dm‑2) from a nickel acetate-N-methyl formamide (non-aqueous) bath. Influence of current density and incorporation of Al4C3 particles in nickel matrix on the structure and properties of the composite coatings was investigated. Surface morphology and composition of the deposits were determined by SEM and EDAX. Crystallographic structure and orientation of the electrodeposited Ni-Al4C3 composite were studied by x-ray diffraction. Compared to nickel metal, these nanocomposites exhibited finer grains, higher microhardness, improved corrosion resistance and enhanced soft magnetic properties. Composite deposited at higher current densities (>2 A dm‑2) shows mild texturing along (200) plane. The effect of heat treatment on the microstructure, texture and microhardness of the nanocomposites was also investigated.

  1. Oxidation behaviors of the TiNi/Ti_2Ni matrix composite coatings with different contents of TaC addition fabricated on Ti6Al4V by laser cladding

    International Nuclear Information System (INIS)

    Lv, Y.H.; Li, J.; Tao, Y.F.; Hu, L.F.

    2016-01-01

    The TiNi/Ti_2Ni matrix composite coatings were fabricated on Ti6Al4V by laser cladding the mixtures of NiCrBSi and different contents of TaC (0 wt%, 5 wt%, 15 wt%, 30 wt% and 40 wt%). Scanning electron microscopy (SEM), energy dispersive spectrometry (EDS) and X-ray diffractometry (XRD) were used to examine the microstructures of the coatings. Oxidation behaviors of these coatings were also investigated at 800 °C for 50 h in air. The results showed that the coating without TaC addition was mainly composed of TiNi/Ti_2Ni as the matrix and TiC/TiB_2/TiB as the reinforcement. TaC was dissolved completely and precipitated again during laser cladding. Ta and C from the added TaC mainly existed as the solute atoms in the solid solutions of TiC, TiB_2 and TiB in the coatings with TaC addition. The addition of TaC refined the microstructures of the coatings. In the oxidation test, the oxidation process was divided into the violent oxidation stage and the slow oxidation stage. The oxidation rates of the substrate and the coatings with different contents of TaC (0, 5, 15, 30, 40 wt%) were 0.644, 0.287, 0.173, 0.161, 0.223 and 0.072 mg cm"−"2 h"−"1 in the first stage, 0.884, 0.215, 0.136, 0.126, 0.108 and 0.040 mg"2 cm"−"4 h"−"1 in the second stage, respectively. The weight gain of these samples were 6.70, 3.30, 2.86, 2.64, 2.41 and 1.69 mg cm"−"2, respectively after the whole oxidation test. The oxidation film formed on the surface of the coating without TaC addition mainly consisted of TiO_2, Al_2O_3, and a small amount of NiO, Cr_2O_3 and SiO_2. Moreover, Ta_2O_5 was also formed on the surfaces of these coatings with different contents of TaC. The oxides formed during the oxidation test were supposed to be responsible for the improvement in oxidation resistance of these coatings. - Highlights: • The composite coatings with TaC addition were fabricated on Ti6Al4V by laser cladding. • Effect of TaC addition on microstructural evolution of the coatings was

  2. Oxidation behaviors of the TiNi/Ti{sub 2}Ni matrix composite coatings with different contents of TaC addition fabricated on Ti6Al4V by laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Lv, Y.H.; Li, J., E-mail: jacob_lijun@sina.com; Tao, Y.F.; Hu, L.F.

    2016-09-15

    The TiNi/Ti{sub 2}Ni matrix composite coatings were fabricated on Ti6Al4V by laser cladding the mixtures of NiCrBSi and different contents of TaC (0 wt%, 5 wt%, 15 wt%, 30 wt% and 40 wt%). Scanning electron microscopy (SEM), energy dispersive spectrometry (EDS) and X-ray diffractometry (XRD) were used to examine the microstructures of the coatings. Oxidation behaviors of these coatings were also investigated at 800 °C for 50 h in air. The results showed that the coating without TaC addition was mainly composed of TiNi/Ti{sub 2}Ni as the matrix and TiC/TiB{sub 2}/TiB as the reinforcement. TaC was dissolved completely and precipitated again during laser cladding. Ta and C from the added TaC mainly existed as the solute atoms in the solid solutions of TiC, TiB{sub 2} and TiB in the coatings with TaC addition. The addition of TaC refined the microstructures of the coatings. In the oxidation test, the oxidation process was divided into the violent oxidation stage and the slow oxidation stage. The oxidation rates of the substrate and the coatings with different contents of TaC (0, 5, 15, 30, 40 wt%) were 0.644, 0.287, 0.173, 0.161, 0.223 and 0.072 mg cm{sup −2} h{sup −1} in the first stage, 0.884, 0.215, 0.136, 0.126, 0.108 and 0.040 mg{sup 2} cm{sup −4} h{sup −1} in the second stage, respectively. The weight gain of these samples were 6.70, 3.30, 2.86, 2.64, 2.41 and 1.69 mg cm{sup −2}, respectively after the whole oxidation test. The oxidation film formed on the surface of the coating without TaC addition mainly consisted of TiO{sub 2}, Al{sub 2}O{sub 3}, and a small amount of NiO, Cr{sub 2}O{sub 3} and SiO{sub 2}. Moreover, Ta{sub 2}O{sub 5} was also formed on the surfaces of these coatings with different contents of TaC. The oxides formed during the oxidation test were supposed to be responsible for the improvement in oxidation resistance of these coatings. - Highlights: • The composite coatings with TaC addition were fabricated on Ti6Al4V by laser

  3. A study on wear behaviour of Al/6101/graphite composites

    Directory of Open Access Journals (Sweden)

    Pardeep Sharma

    2017-03-01

    Full Text Available The current research work scrutinizes aluminium alloy 6101-graphite composites for their mechanical and tribological behaviour in dry sliding environments. The orthodox liquid casting technique had been used for the manufacturing of composite materials and imperilled to T6 heat treatment. The content of reinforcement particles was taken as 0, 4, 8, 12 and 16 wt.% of graphite to ascertain it is prospective as self-lubricating reinforcement in sliding wear environments. Hardness, tensile strength and flexural strength of cast Al6101 metal matrix and manufactured composites were evaluated. Hardness, tensile strength and flexural strength decreases with increasing volume fraction of graphite reinforcement as compared to cast Al6101 metal matrix. Wear tests were performed on pin on disc apparatus to assess the tribological behaviour of composites and to determine the optimum volume fraction of graphite for its minimum wear rate. Wear rate reduces with increase in graphite volume fraction and minimum wear rate was attained at 4 wt.% graphite. The wear was found to decrease with increase in sliding distance. The average co-efficient of friction also reduces with graphite addition and its minimum value was found to be at 4 wt.% graphite. The worn surfaces of wear specimens were studied through scanning electron microscopy. The occurrence of 4 wt.% of graphite reinforcement in the composites can reveal loftier wear possessions as compared to cast Al6101 metal matrix.

  4. Laser Surface Treatment and Modification of Aluminum Alloy Matrix Composites

    Science.gov (United States)

    Abbass, Muna Khethier

    2018-02-01

    The present work aimed to study the laser surface treatment and modification of Al-4.0%Cu-1.0%Mg alloy matrix composite reinforced with 10%SiC particles produced by stir casting. The specimens of the base alloy and composite were irradiated with an Nd:YAG laser of 1000 mJ, 1064 nm and 3 Hz . Dry wear test using the pin-on -disc technique at different sliding times (5-30 min) at a constant applied load and sliding speed were performed before and after laser treatment. Micro hardness and wear resistance were increased for all samples after laser hardening treatment. The improvement of these properties is explained by microstructural homogenization and grain refinement of the laser treated surface. Modification and refinement of SiC particles and grain refinement in the microstructure of the aluminum alloy matrix (α-Al) were observed by optical and SEM micrographs. The highest increase in hardness was 21.4% and 26.2% for the base alloy and composite sample respectively.

  5. Wear and impact resistance of HVOF sprayedceramic matrix composites coating

    Science.gov (United States)

    Prawara, B.; Martides, E.; Priyono, B.; Ardy, H.; Rikardo, N.

    2016-02-01

    Ceramic coating has the mechanical properties of high hardness and it is well known for application on wear resistance, but on the other hand the resistance to impact load is low. Therefore its use is limited to applications that have no impact loading. The aim of this research was to obtain ceramic-metallic composite coating which has improved impact resistance compared to conventional ceramic coating. The high impact resistance of ceramic-metallic composite coating is obtained from dispersed metallic alloy phase in ceramic matrix. Ceramic Matrix Composites (CMC) powder with chrome carbide (Cr3C2) base and ceramic-metal NiAl-Al2O3 with various particle sizes as reinforced particle was deposited on mild steel substrate with High Velocity Oxygen Fuel (HVOF) thermal spray coating. Repeated impact test showed that reinforced metallic phase size influenced impact resistance of CMC coating. The ability of CMC coating to absorb impact energy has improved eight times and ten times compared with original Cr3C2 and hard chrome plating respectively. On the other hand the high temperature corrosion resistance of CMC coating showed up to 31 cycles of heating at 800°C and water quenching cooling.

  6. Empirical Coulomb matrix elements and the mass of 22Al

    International Nuclear Information System (INIS)

    Whitehead, R.R.; Watt, A.; Kelvin, D.; Rutherford, H.J.

    1976-01-01

    An attempt has been made to obtain a set of Coulomb matrix elements which fit the known Coulomb energy shifts in the nuclei of mass 18 to 22. The interaction obtained fits the data well with only a few exceptions, one of these being the Coulomb shift of the notorious third 0 + state in 18 Ne. These Coulomb matrix elements are used together with the Chung-Wildenthal interaction to obtain a new prediction for the mass excess of 22 Al. The results indicate that 22 Al should be bound against proton emission. (Auth.)

  7. Compressive performance and crack propagation in Al alloy/Ti{sub 2}AlC composites

    Energy Technology Data Exchange (ETDEWEB)

    Hanaor, D.A.H., E-mail: dorian.hanaor@sydney.edu.au [School of Civil Engineering, University of Sydney, Sydney, NSW 2006 (Australia); Hu, L. [Ames Laboratory, U.S. Department of Energy, Ames, Iowa 50011 (United States); Kan, W.H.; Proust, G. [School of Civil Engineering, University of Sydney, Sydney, NSW 2006 (Australia); Foley, M. [Australian Centre for Microscopy and Microanalysis, University of Sydney, Sydney, NSW 2006 (Australia); Karaman, I.; Radovic, M. [Department of Materials Science and Engineering, Texas A& M University, College Station, TX 77843 (United States)

    2016-08-30

    Composite materials comprising a porous Ti{sub 2}AlC matrix and Al 6061 alloy were fabricated by a current-activated pressure assisted melt infiltration process. Coarse, medium and fine meso-structures were prepared with Al alloy filled pores of differing sizes. Materials were subjected to uniaxial compressive loading up to stresses of 668 MPa, leading to the failure of specimens through crack propagation in both phases. As-fabricated and post-failure specimens were analysed by X-ray microscopy and electron microscopy. Quasi-static mechanical testing results revealed that compressive strength was the highest in the fine structured composite materials. While the coarse structured specimens exhibited a compressive strength of 80% relative to this. Reconstructed micro-scale X-ray tomography data revealed different crack propagation mechanisms. Large planar shear cracks propagated throughout the fine structured materials while the coarser specimens exhibited networks of branching cracks propagating preferentially along Al alloy-Ti{sub 2}AlC phase interfaces and through shrinkage pores in the Al alloy phase. Results suggest that control of porosity, compensation for Al alloy shrinkage and enhancement of the Al alloy-Ti{sub 2}AlC phase interfaces are key considerations in the design of high performance metal/Ti{sub 2}AlC phase composites.

  8. Microstructure and wear resistance of a laser clad TiC reinforced nickel aluminides matrix composite coating

    International Nuclear Information System (INIS)

    Chen, Y.; Wang, H.M.

    2004-01-01

    Wear resistant TiC/(NiAl-Ni 3 Al) composite coating was fabricated on a substrate of electrolyzed nickel by laser cladding using Ni-Al-Ti-C alloy powders. The laser clad coating is metallurgically bonded to the substrate and has a homogenous fine microstructure consisting of the flower-like equiaxed TiC dendrite and the dual phase matrix of NiAl and Ni 3 Al. The intermetallic matrix composite coating exhibits excellent wear resistance under both room- and high-temperature sliding wear test conditions due to the high hardness of TiC coupled with the strong atomic bonds of intermetallic matrix

  9. Effect of AlB2-Mg interaction on the mechanical properties of Al-based composites

    International Nuclear Information System (INIS)

    Calderon, Hermes E.; Hidalgo, Ruth G.I.; Melgarejo, Z. Humberto; Suarez, O. Marcelo

    2010-01-01

    A series of Al-based composites with a matrix containing 2.5 wt.%Cu and 1 wt.%Mg, and reinforced with Al diborides was manufactured and characterized via microscopy and mechanical testing. The impact resistance of the composites revealed interaction between AlB 2 dispersoids and Mg originally present in the Al matrix. An unexpected increase in the absorbed impact energy of composites with diborides prompted complementary experiments leading to this finding. Hardness tests were correlated to those results and provided further evidence of the interaction between Mg and the dispersoids. Additional energy dispersive spectroscopy (EDS) analysis and X-ray diffraction tests supported with crystal modeling demonstrated that Mg effectively diffused into the AlB 2 crystal producing a doped structure with an Al 1-x Mg x B 2 formula where x lies between 0.08 and 0.15.

  10. Strain evolution after fiber failure in a single-fiber metal matrix composite under cyclic loading

    Energy Technology Data Exchange (ETDEWEB)

    Hanan, Jay C. [Department of Materials Science, California Institute of Technology, Pasadena, CA 91125 (United States)]. E-mail: jay.hanan@okstate.edu; Mahesh, Sivasambu [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Uestuendag, Ersan [Department of Materials Science, California Institute of Technology, Pasadena, CA 91125 (United States)]. E-mail: ersan@caltech.edu; Beyerlein, Irene J. [Theoretical Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Swift, Geoffrey A. [Department of Materials Science, California Institute of Technology, Pasadena, CA 91125 (United States); Clausen, Bjorn [Department of Materials Science, California Institute of Technology, Pasadena, CA 91125 (United States); Brown, Donald W. [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Bourke, Mark A.M. [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)

    2005-06-15

    The evolution of in situ elastic strain with cyclic tensile loading in each phase of a single Al{sub 2}O{sub 3}-fiber/aluminum-matrix composite was studied using neutron diffraction (ND). An analytical model appropriate for metal matrix composites (MMCs) was developed to connect the measured axial strain evolution in each phase with the possible micromechanical events that could occur during loading at room temperature: fiber fracture, interfacial slipping, and matrix plastic deformation. Model interpretation showed that the elastic strain evolution in the fiber and matrix was governed by fiber fracture and interface slipping and not by plastic deformation of the matrix, whereas the macroscopic stress-strain response of the composite was influenced by all three. The combined single-fiber composite model and ND experiment introduces a new and quick engineering approach for qualifying the micromechanical response in MMCs due to cyclic loading and fiber fracture.

  11. Strain evolution after fiber failure in a single-fiber metal matrix composite under cyclic loading

    International Nuclear Information System (INIS)

    Hanan, Jay C.; Mahesh, Sivasambu; Uestuendag, Ersan; Beyerlein, Irene J.; Swift, Geoffrey A.; Clausen, Bjorn; Brown, Donald W.; Bourke, Mark A.M.

    2005-01-01

    The evolution of in situ elastic strain with cyclic tensile loading in each phase of a single Al 2 O 3 -fiber/aluminum-matrix composite was studied using neutron diffraction (ND). An analytical model appropriate for metal matrix composites (MMCs) was developed to connect the measured axial strain evolution in each phase with the possible micromechanical events that could occur during loading at room temperature: fiber fracture, interfacial slipping, and matrix plastic deformation. Model interpretation showed that the elastic strain evolution in the fiber and matrix was governed by fiber fracture and interface slipping and not by plastic deformation of the matrix, whereas the macroscopic stress-strain response of the composite was influenced by all three. The combined single-fiber composite model and ND experiment introduces a new and quick engineering approach for qualifying the micromechanical response in MMCs due to cyclic loading and fiber fracture

  12. Method of forming a ceramic matrix composite and a ceramic matrix component

    Science.gov (United States)

    de Diego, Peter; Zhang, James

    2017-05-30

    A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

  13. Influence of size and volume fraction of SiC particulates on properties of ex situ reinforced Al-4.5Cu-3Mg metal matrix composite prepared by direct metal laser sintering process

    Energy Technology Data Exchange (ETDEWEB)

    Ghosh, Subrata Kumar [Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, Midnapore (West), Kharagpur 721302, West Bengal (India); Saha, Partha, E-mail: psaha@mech.iitkgp.ernet.in [Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, Midnapore (West), Kharagpur 721302, West Bengal (India); Kishore, Shyam [Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, Midnapore (West), Kharagpur 721302, West Bengal (India)

    2010-07-15

    Direct metal laser sintering (DMLS) process has a great potential to prepare metal matrix composites (MMCs) in fabrication of arbitrary shaped jobs through rapid manufacturing. In the present work, silicon carbide particulates reinforced aluminium based metal matrix composite was developed by direct metal laser sintering process. Influences of SiC particulate (SiCp) on density, porosity and microhardness of the composite were investigated. It shows that SiCp having 300 mesh size provides higher density and lower porosity because of lower clustering effect. Higher microhardness was achieved at 1200 mesh of reinforcement because of lower grain size. Microhardness increases with increase of volume fraction of SiCp and higher value was achieved at high reinforcement content of 30 vol.%. Microstructure was studied through scanning electron microscopy (SEM) and X-ray elemental mapping. Interfacial microstructure was also investigated and cracks were found in number of cases due to difference between co-efficient of thermal expansion of matrix alloy and SiCp.

  14. Influence of size and volume fraction of SiC particulates on properties of ex situ reinforced Al-4.5Cu-3Mg metal matrix composite prepared by direct metal laser sintering process

    International Nuclear Information System (INIS)

    Ghosh, Subrata Kumar; Saha, Partha; Kishore, Shyam

    2010-01-01

    Direct metal laser sintering (DMLS) process has a great potential to prepare metal matrix composites (MMCs) in fabrication of arbitrary shaped jobs through rapid manufacturing. In the present work, silicon carbide particulates reinforced aluminium based metal matrix composite was developed by direct metal laser sintering process. Influences of SiC particulate (SiCp) on density, porosity and microhardness of the composite were investigated. It shows that SiCp having 300 mesh size provides higher density and lower porosity because of lower clustering effect. Higher microhardness was achieved at 1200 mesh of reinforcement because of lower grain size. Microhardness increases with increase of volume fraction of SiCp and higher value was achieved at high reinforcement content of 30 vol.%. Microstructure was studied through scanning electron microscopy (SEM) and X-ray elemental mapping. Interfacial microstructure was also investigated and cracks were found in number of cases due to difference between co-efficient of thermal expansion of matrix alloy and SiCp.

  15. Metal Matrix Composite Solar Cell Metallization

    Directory of Open Access Journals (Sweden)

    Wilt David M.

    2017-01-01

    Full Text Available Advanced solar cells are moving to ever thinner formats in order to save mass and in some cases improve performance. As cells are thinned, the possibility that they may fracture or cleave due to mechanical stresses is increased. Fractures of the cell can degrade the overall device performance if the fracture propagates through the contact metallization, which frequently occurs. To address this problem, a novel semiconductor metallization system based on multi-walled carbon nanotube (CNT reinforcement, termed metal matrix composite (MMC metallization is under investigation. Electro-mechanical characterization of MMC films demonstrate their ability to provide electrical conductivity over >40 micron wide cracks in the underlying semiconductor, with the carbon nanotubes bridging the gap. In addition, these materials show a “self-healing” behaviour, electrically reconnecting at ~30 microns when strained past failure. Triple junction (TJ space cells with MMC metallization demonstrated no loss in Jsc after intentional fracture, whereas TJ cells with conventional metallization suffer up to 50% Jsc loss.

  16. Wear rate optimization of Al/SiCnp/e-glass fibre hybrid metal matrix composites using Taguchi method and genetic algorithm and development of wear model using artificial neural networks

    Science.gov (United States)

    Bongale, Arunkumar M.; Kumar, Satish; Sachit, T. S.; Jadhav, Priya

    2018-03-01

    Studies on wear properties of Aluminium based hybrid nano composite materials, processed through powder metallurgy technique, are reported in the present study. Silicon Carbide nano particles and E-glass fibre are reinforced in pure aluminium matrix to fabricate hybrid nano composite material samples. Pin-on-Disc wear testing equipment is used to evaluate dry sliding wear properties of the composite samples. The tests were conducted following the Taguchi’s Design of Experiments method. Signal-to-Noise ratio analysis and Analysis of Variance are carried out on the test data to find out the influence of test parameters on the wear rate. Scanning Electron Microscopic analysis and Energy Dispersive x-ray analysis are conducted on the worn surfaces to find out the wear mechanisms responsible for wear of the composites. Multiple linear regression analysis and Genetic Algorithm techniques are employed for optimization of wear test parameters to yield minimum wear of the composite samples. Finally, a wear model is built by the application of Artificial Neural Networks to predict the wear rate of the composite material, under different testing conditions. The predicted values of wear rate are found to be very close to the experimental values with a deviation in the range of 0.15% to 8.09%.

  17. Residual Stress Measurement of SiC tile/Al7075 Hybrid Composites by Neutron Diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jong Bok; Lee, Jun Ho; Hong, Soon Hyung; Ryu, Ho Jin [KAIST, Daejeon (Korea, Republic of); Lee, Sang Bok; Lee, Sang Kwan [Korea Institute of Materials Science, Changwon (Korea, Republic of); Muslihd, M. Rifai [Center for Advanced Materials Science and Technology, Tangerang (India)

    2016-05-15

    In this research, SiC which has low density, high compressive strength, and high elastic modulus was used to fabricate the armor plate. In addition, Al which has low density and high toughness was used for a metal matrix of the composites. If two materials are combined, the composite can be effective materials for light weight armor applications. However, the existence of a large difference in coefficients of thermal expansion (CTE) between SiC and Al matrix, SiC/Al composites can have residual stresses while cooled in the fabrication process. Previous research reported that residual stresses in the composites or microstructures have an effect on the fatigue life and their mechanical properties. Some researchers reported about the residual stresses in the SiCp/Al metal matrix composites by numerical simulation systems, X-ray diffraction, and destructive methods. In order to analyze the residual stress of SiC/Al composites, the neutron diffraction as the non-destructive method was performed in this research. The 50 vol.% SiC{sub p}/Al7075 composites and SiC tile inserted 50 vol.% SiC{sub p}/Al7075 hybrid composites were measured to analyze the residual stress of Al (111) and SiC (111). Both samples had the tensile residual stresses in the Al (111) and the compressive residual stresses in the SiC (111) due to the difference in CTE.

  18. Formation of Al3Ti/Mg composite by powder metallurgy of Mg-Al-Ti system.

    Science.gov (United States)

    Yang, Zi R; Qi Wang, Shu; Cui, Xiang H; Zhao, Yu T; Gao, Ming J; Wei, Min X

    2008-07-01

    An in situ titanium trialuminide (Al 3 Ti)-particle-reinforced magnesium matrix composite has been successfully fabricated by the powder metallurgy of a Mg-Al-Ti system. The reaction processes and formation mechanism for synthesizing the composite were studied by differential scanning calorimetry (DSC), x-ray diffractometry (XRD), scanning electron microscopy (SEM) and energy-dispersive x-ray spectroscopy (EDS). Al 3 Ti particles are found to be synthesized in situ in the Mg alloy matrix. During the reaction sintering of the Mg-Al-Ti system, Al 3 Ti particles are formed through the reaction of liquid Al with as-dissolved Ti around the Ti particles. The formed intermetallic particles accumulate at the original sites of the Ti particles. As sintering time increases, the accumulated intermetallic particles disperse and reach a relatively homogeneous distribution in the matrix. It is found that the reaction process of the Mg-Al-Ti system is almost the same as that of the Al-Ti system. Mg also acts as a catalytic agent and a diluent in the reactions and shifts the reactions of Al and Ti to lower temperatures. An additional amount of Al is required for eliminating residual Ti and solid-solution strengthening of the Mg matrix.

  19. Fabrication of Nano-CeO2 and Application of Nano-CeO2 in Fe Matrix Composites

    International Nuclear Information System (INIS)

    Tiebao, W.; Chunxiang, C.; Xiaodong, W.; Guobin, L.

    2010-01-01

    It is expatiated that nano-CeO2 is fabricated by the direct sedimentation method. The components and particles diameter of nano-CeO2 powders are analyzed by XRD and SEM . The thermodynamic analysis and acting mechanism of nano-CeO2 with Al in Fe matrix composites are researched, which shows that the reaction is generated between CeO2 and Al in the composite, that is, 3CeO2+4Al - 2Al2O3+3[Ce], which obtains Al2O3 and active [Ce] during the sintering process. The active [Ce] can improve the performance of CeO2/Fe matrix composites. The suitable amount of CeO2 is about 0.05% in CeO2/Fe matrix composites. SEM fracture analysis shows that the toughness sockets in nano-CeO2/Fe matrix composites are more than those in no-added nano-CeO2 composites, which can explain that adding nano-CeO2 into Fe matrix composite, the toughness of the composite is improved significantly. Applied nano-CeO2 to Fe matrix diamond saw blades shows that Fe matrix diamond saw blade is sharper and of longer cutting life than that with no-added nano-CeO2.

  20. Infiltration processing of metal matrix composites using coated ceramic particulates

    Science.gov (United States)

    Leon-Patino, Carlos Alberto

    2001-07-01

    A new process was developed to fabricate particulate metal matrix composites (MMCs). The process involves three steps: (1) modifying the particulate surface by metal coating, (2) forming a particulate porous compact; and (3) introducing metal into the channel network by vacuum infiltration. MMCs with different reinforcements, volume fractions, and sizes can be produced by this technique. Powders of alumina and silicon carbide were successfully coated with nickel and copper in preparation for infiltration with molten aluminum. Electroless Ni and Cu deposition was used since it enhances the wettability of the reinforcements for composite fabrication. While Cu deposits were polycrystalline, traces of phosphorous co-deposited from the electroless bath gave an amorphous Ni-P coating. The effect of metal coating on wetting behavior was evaluated at 800°C on plain and metal-coated ceramic plates using a sessile drop technique. The metallic films eliminated the non-wetting behavior of the uncoated ceramics, leading to equilibrium contact angles in the order of 12° and below 58° for Ni and Cu coated ceramics, respectively. The spreading data indicated that local diffusion at the triple junction was the governing mechanism of the wetting process. Precipitation of intermetallic phases in the drop/ceramic interface delayed the formation of Al4C3. Infiltration with molten Al showed that the coated-particulates are suitable as reinforcing materials for fabricating MMCs, giving porosity-free components with a homogeneously distributed reinforcing phase. The coating promoted easy metal flow through the preform, compared to the non-infiltration behavior of the uncoated counterparts. Liquid state diffusion kinetics due to temperature dependent viscosity forces controlled the infiltration process. Microstructural analysis indicated the formation of intermetallic phases such as CuAl 2, in the case of Cu coating, and Ni2Al3 and NiAl 3 when Ni-coated powders were infiltrated. The

  1. Fabrication and properties of ceramic composites with a boron nitride matrix

    International Nuclear Information System (INIS)

    Kim, D.P.; Cofer, C.G.; Economy, J.

    1995-01-01

    Boron nitride (BN) matrix composites reinforced by a number of different ceramic fibers have been prepared using a low-viscosity, borazine oligomer which converts in very high yield to a stable BN matrix when heated to 1,200 C. Fibers including Nicalon (SiC), FP (Al 2 O 3 ), Sumica and Nextel 440 (Al 2 O 3 -SiO 2 ) were evaluated. The Nicalon/BN and Sumica/BN composites displayed good flexural strengths of 380 and 420 MPa, respectively, and modulus values in both cases of 80 GPa. On the other hand, FP/BN and Nextel/BN composites exhibited very brittle behavior. Nicalon fiber with a carbon coating as a buffer barrier improved the strength by 30%, with a large amount of fiber pullout from the BN matrix. In all cases except for Nicalon, the composites showed low dielectric constant and loss

  2. Microstructural characterisation of electrodeposited coatings of metal matrix composite with alumina nanoparticles

    International Nuclear Information System (INIS)

    Indyka, P; Beltowska-Lehman, E; Bigos, A

    2012-01-01

    In the present work a nanocrystalline Ni-W metallic matrix was used to fabricate Ni-W/Al 2 O 3 composite coatings. The MMC (metal matrix composite) coatings with inert α-Al 2 O 3 particles (30 - 90 nm) were electrodeposited from aqueous electrolytes under direct current (DC) and controlled hydrodynamic conditions in a system with a rotating disk electrode (RDE). The chemical composition and microstructure of electrodeposited composites mainly control their functional properties; however, the particles must be uniformly dispersed to exhibit the dispersion-hardening effect. In order to increase the alumina particles incorporation as well as to promote the uniform distribution of the ceramic phase in a matrix, outer ultrasonic field was applied during electrodeposition. The influence of embedded alumina nanoparticles on structural characteristics (morphology, phase composition, residual stresses) of the resulting Ni-W/Al 2 O 3 coatings was investigated in order to obtain a nanocomposite with high hardness and relatively low residual stresses. Surface and cross-section morphology and the chemical composition of deposits was examined in the scanning electron microscope, the EDS technique was used. Microstructure and phase composition were determined by transmission electron microscopy and X-ray diffraction. Based on microstructural and micromechanical properties of the coatings, the optimum conditions for obtaining crack-free homogeneous Ni-W/Al 2 O 3 composite coatings have been determined.

  3. Nonlinear behavior of matrix-inclusion composites under high confining pressure: application to concrete and mortar

    Science.gov (United States)

    Le, Tuan Hung; Dormieux, Luc; Jeannin, Laurent; Burlion, Nicolas; Barthélémy, Jean-François

    2008-08-01

    This paper is devoted to a micromechanics-based simulation of the response of concrete to hydrostatic and oedometric compressions. Concrete is described as a composite made up of a cement matrix in which rigid inclusions are embedded. The focus is put on the role of the interface between matrix and inclusion which represent the interfacial transition zone (ITZ). A plastic behavior is considered for both the matrix and the interfaces. The effective response of the composite is derived from the modified secant method adapted to the situation of imperfect interfaces. To cite this article: T.H. Le et al., C. R. Mecanique 336 (2008).

  4. A new method for soldering particle-reinforced aluminum metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Jinbin; Mu, Yunchao [Zhongyuan University of Technology, Zhengzhou 450007 (China); Luo, Xiangwei [Zhengzhou University, Zhengzhou 450002 (China); Niu, Jitai, E-mail: niujitai@163.com [Zhongyuan University of Technology, Zhengzhou 450007 (China)

    2012-12-01

    Highlights: Black-Right-Pointing-Pointer Soldering of 55% SiCp/Al composite and Kovar is first achieved in the world. Black-Right-Pointing-Pointer The nickel plating is required on the surface of the composites before soldering. Black-Right-Pointing-Pointer Low welding temperature is set to avoid overheating of the matrix. Black-Right-Pointing-Pointer Chemical and metallurgical bonding of composites and Kovar is carried out. Black-Right-Pointing-Pointer High tension strength of 225 MPa in soldering seam has been obtained. - Abstract: Soldering of aluminum metal matrix composites (Al-SiC) to other structural materials, or even to themselves, has proved unsuccessful mainly due to the poor wetting of these composites by conventional soldering alloys. This paper reports a new approach, which improves the wetting properties of these composites by molting solder alloys to promote stronger bonds. The new approach relies on nickel-plating of the composite's faying surface prior to application of a solder alloy. Based on this approach, an aluminum metal matrix composite containing 55 vol.% SiC particles is successfully soldered to a Fe-Ni-Co alloy (commercially known as Kovar 4J29). The solder material is a zinc-based alloy (Zn-Cd-Ag-Cu) with a melting point of about 400 Degree-Sign C. Microscopic examinations of the aluminum metal matrix composites (Al-MMCs)-Kovar interfaces show that the nickel-plating, prior to soldering, could noticeably enhance the reaction between the molten solder and composites. The fractography of the shear-tested samples revealed that fracture occurs within the composite (i.e. cohesive failure), indicating a good adhesion between the solder alloy and the Al-SiC composite.

  5. Magnetostrictive properties of FeAl/polyester and FeAl/silicone composites

    Energy Technology Data Exchange (ETDEWEB)

    Riesgo, G. [Dpto. de Ciencias y Técnicas de la Navegación, Universidad de Oviedo, Campus universitario de Gijón, 33203 Gijón (Spain); Carrizo, J. [Dpto. de Física de la Universidad de Oviedo, c/ Calvo Sotelo s/n, 33007 Oviedo (Spain); Elbaile, L., E-mail: elbaile@uniovi.es [Dpto. de Física de la Universidad de Oviedo, c/ Calvo Sotelo s/n, 33007 Oviedo (Spain); Crespo, R.D. [Dpto. de Física de la Universidad de Oviedo, c/ Calvo Sotelo s/n, 33007 Oviedo (Spain); Sepúlveda, R. [Dpto. de Ingeniería Mecánica y de los Materiales, Universidad de Sevilla, Isla Cartuja, 41092 Sevilla (Spain); García, J.A. [Dpto. de Física de la Universidad de Oviedo, c/ Calvo Sotelo s/n, 33007 Oviedo (Spain)

    2017-01-15

    Highlights: • Nanocrystalline powders of FeAl have been obtained from the Fe{sub 81}Al{sub 19} ribbon produced by melt spinning. • The method allows the obtainment of a FeAl solid solution from the starting process. • The microstructure and magnetic properties of the powders were investigated. • Composites with a magnetostriction of 45 ppm have been obtained. - Abstract: Ribbons of composition Fe{sub 81}Al{sub 19} obtained by the melt spinning method have been used to yield powder by mechanical milling. Using this method, a rapid nanocrystallization and a FeAl solid solution phase was obtained from the start of the process. The microstructural and magnetic properties as well as the XRD patterns of the powders were studied in function of the milling time. Grain refinement and an increase of the coercive field were the main transformations resulting from increasing the milling time. Two sets of magnetostrictive composites were produced from the 100 h-milled powder. In one of them polyester was used as matrix and in the other one silicone. In the case of the silicone composites cured in a magnetic field of 140 mT in the longitudinal direction a saturation magnetostriction as high as 45 ppm was obtained.

  6. Fracture and fatigue considerations in the development of ductile-phase reinforced intermetallic-matrix composites

    International Nuclear Information System (INIS)

    Venkateswara Rao, K.T.; Ritchie, R.O.

    1994-01-01

    The salient microstructural factors influencing fracture and fatigue-crack growth resistance of ductile-particle reinforced intermetallic-matrix composites at ambient temperature are reviewed through examples from the Nb/MoSi 2 , TiNb/TiAl, Nb/TiAl and Nb/Nb 3 Al systems; specific emphasis is placed on properties and morphology of the reinforcement and its interfacial properties with the matrix. It is shown that composites must be fabricated with a high aspect ratio ductile-reinforcement morphology in order to promote crack-particle interception and resultant crack bridging for improved fracture and fatigue properties. Concurrently, however, the ductile phases have contrasting effects on crack growth under monotonic vs. cyclic loading suggesting that composite microstructures tailored for optimal toughness may not necessarily yield optimal fatigue resistance. Perspectives for the future development of damage-tolerant intermetallic-composite microstructures are discussed

  7. Thermal conductivity of microPCMs-filled epoxy matrix composites

    OpenAIRE

    Su, J.F.; Wang, X.Y; Huang, Z.; Zhao, Y.H.; Yuan, X.Y.

    2011-01-01

    Microencapsulated phase change materials (microPCMs) have been widely applied in solid matrix as thermal-storage or temperature-controlling functional composites. The thermal conductivity of these microPCMs/matrix composites is an important property need to be considered. In this study, a series of microPCMs have been fabricated using the in situ polymerization with various core/shell ratio and average diameter; the thermal conductivity of microPCMs/epoxy composites were investigated in detai...

  8. Fractography of STIR casted Al-ZrO2 composites

    International Nuclear Information System (INIS)

    Baghchesara, M. A.; Abdizadeh, H.; Baharvandi, H. R.

    2009-01-01

    In this study, Al-ZrO 2 composites were produced by Vortex method using ZrO 2 powder with 1 micron average diameter as reinforce particles and Al-356 as the matrix metal. The melt composites were stirred for 13 minutes, then casted into a metallic mold. Different samples of 5, 10 and 15 volume percent of ZrO 2 , in different casting temperatures of 750, 850 and 950 d eg C were produced. The latter 2 casting temperatures are not a common practice but were chosen to enhance fluidity. Effects of volume percent of ZrO 2 particles and casting temperature on tensile strength, microstructure, and fracture surfaces of Al-ZrO 2 composites have been investigated. The highest tensile strength was achieved in the specimen containing 15 vol. % ZrO 2 produced at 750 d eg C which shows an increase of 60% in comparison to the Al-356 non-reinforced alloy. Microscopic investigations of fracture surfaces revealed that fracture in a brittle manner with little or no necking happening. By increasing ZrO 2 content and casting temperature, the composites fracture goes in a more severely brittle manner.

  9. Development of antifriction composites based on polypyromellitimide matrix

    Energy Technology Data Exchange (ETDEWEB)

    Olifirov, L.K., E-mail: M80786@yandex.ru [National University of Science and Technology «MISIS» (Russian Federation); Kaloshkin, S.D.; Tcherdyntsev, V.V. [National University of Science and Technology «MISIS» (Russian Federation); Danilov, V.D. [Blagonravov Institute of Machines Science of Russian Academy of Sciences (Russian Federation)

    2014-02-15

    Highlights: • Polypyromellitimide powder from waste of production polyimide films were obtained. • Structure of polypyromellitimide strongly changes after high energy ball milling. • Addition of commercial polyimide powder improve moldability of polypyromellitimide. • Polypyromellitimide based composites show good tribological properties in dry friction mode. -- Abstract: A method of polypyromellitimide powder production from PM-A film was proposed and a possibility of fabricating bulk composites based on polypyromellitimide matrix was investigated. The powders were prepared by the treatment of PM-A films in a planetary ball mill. The compositions based on polypyromellitimide containing additives of Al{sub 65}Cu{sub 23}Fe{sub 12} quasicrystals, graphite, polytetrafluoroethylene and PI-PR-20 polyimide were prepared by the solid-state mixing in an IKA M20 batch mill. The bulk samples were fabricated by the compression molding technique. Thus produced materials were characterized by using the methods of sieve analysis, scanning electron microscopy, Fourier-transform infrared spectroscopy, dynamo-mechanical analysis and tribological tests. It was found that the PM-A polypyromellitimide powder had a low sinterability and, therefore, the bulk samples of unfilled PM-A and also the composites based on PM-A containing additives of Al{sub 65}Cu{sub 23}Fe{sub 12} quasicrystals, graphite and polytetrafluoroethylene exhibited a high brittleness and show unstable behavior in the tribological tests. It was found that an addition of 15 wt.% PI-PR-20 polyimide improved the sinterability of PM-A and also provides excellent antifriction properties.

  10. Graphene-Reinforced Metal and Polymer Matrix Composites

    Science.gov (United States)

    Kasar, Ashish K.; Xiong, Guoping; Menezes, Pradeep L.

    2018-06-01

    Composites have tremendous applicability due to their excellent capabilities. The performance of composites mainly depends on the reinforcing material applied. Graphene is successful as an efficient reinforcing material due to its versatile as well as superior properties. Even at very low content, graphene can dramatically improve the properties of polymer and metal matrix composites. This article reviews the fabrication followed by mechanical and tribological properties of metal and polymer matrix composites filled with different kinds of graphene, including single-layer, multilayer, and functionalized graphene. Results reported to date in literature indicate that functionalized graphene or graphene oxide-polymer composites are promising materials offering significantly improved strength and frictional properties. A similar trend of improved properties has been observed in case of graphene-metal matrix composites. However, achieving higher graphene loading with uniform dispersion in metal matrix composites remains a challenge. Although graphene-reinforced composites face some challenges, such as understanding the graphene-matrix interaction or fabrication techniques, graphene-reinforced polymer and metal matrix composites have great potential for application in various fields due to their outstanding properties.

  11. Structure of Al-CF composites obtained by infiltration methods

    Directory of Open Access Journals (Sweden)

    A. Dolata-Grosz

    2011-04-01

    Full Text Available The structure of the composites obtained in infiltration processes 2D and 3D carbon preform by liquid Al alloy have been presented in thispaper. An aluminum alloy with silicon and manganese AlSi9Mn (trimal 37-TR37 was applied in the researches. As the reinforcementused carbon perform prepared with various protective barriers such as the nickel coating, the coating of silicon carbide and pyrolyticcarbon coating. Carbon preforms was prepared at the Institute for Lightweight Structures and Polymer Technology (ILK TU Dresden andat the Institute of Technology and Ceramic Systems (Fraunhofer-IKTS. The process of infiltration of carbon perform by liquid aluminiumalloy was carried out using a pressure-vacuum infiltration on the Degussa press and gas-pressure infiltration (GPI in an autoclavedesigned and built at the Department of Materials Technology at the Silesian University of Technology. The obtained composites werecharacterized by a regular shape, with no surface casting defects. The best connection of components was observed in AlSi9Mn/Cf(Nicomposite, obtained by gas-pressure infiltration method (GPI. On metallographic specimens, good interface between fibres and thealuminium matrix were observed. The obtained research results justify the application of nickel coatings on the fibres. During the failurecrack propagated across fiber. There was no presence of aluminum carbide on the fiber-matrix. It can be assumed that the composite willbe characterized by the good mechanical properties. However, this requires further experimental verification planned in the next stage of research, in the project realized within the DFG program: "3D textile reinforced aluminium matrix composites for complex loadingsituations in lightweight automobile and machine parts".

  12. Preparation of magnesium metal matrix composites by powder metallurgy process

    Science.gov (United States)

    Satish, J.; Satish, K. G., Dr.

    2018-02-01

    Magnesium is the lightest metal used as the source for constructional alloys. Today Magnesium based metal matrix composites are widely used in aerospace, structural, oceanic and automobile applications for its light weight, low density(two thirds that of aluminium), good high temperature mechanical properties and good to excellent corrosion resistance. The reason of designing metal matrix composite is to put in the attractive attributes of metals and ceramics to the base metal. In this study magnesium metal matrix hybrid composite are developed by reinforcing pure magnesium with silicon carbide (SiC) and aluminium oxide by method of powder metallurgy. This method is less expensive and very efficient. The Hardness test was performed on the specimens prepared by powder metallurgy method. The results revealed that the micro hardness of composites was increased with the addition of silicon carbide and alumina particles in magnesium metal matrix composites.

  13. Microstructural Characterization of Cast Magnesium Matrix Composites by Raman Microscopy

    Directory of Open Access Journals (Sweden)

    M.A. Malik

    2013-01-01

    Full Text Available Cast magnesium matrix composites reinforced with silicon carbide particles were investigated by using Raman microscopy. 3C, 4H and6H polytypes of SiC particles were identified in the investigated composites. Additionally, Mg2Si compound was detected by Ramanmicroscopy in the composites microstructure.

  14. Microstructural Characterization of Cast Magnesium Matrix Composites by Raman Microscopy

    OpenAIRE

    Malika M.A.; Majchrzak K.; Braszczyńska-Malik K.N.

    2013-01-01

    Cast magnesium matrix composites reinforced with silicon carbide particles were investigated by using Raman microscopy. 3C, 4H and 6H polytypes of SiC particles were identified in the investigated composites. Additionally, Mg2Si compound was detected by Raman microscopy in the composites microstructure.

  15. Microstructural Characterization of Cast Magnesium Matrix Composites by Raman Microscopy

    Directory of Open Access Journals (Sweden)

    Malika M.A.

    2013-03-01

    Full Text Available Cast magnesium matrix composites reinforced with silicon carbide particles were investigated by using Raman microscopy. 3C, 4H and 6H polytypes of SiC particles were identified in the investigated composites. Additionally, Mg2Si compound was detected by Raman microscopy in the composites microstructure.

  16. Nanophosphor composite scintillator with a liquid matrix

    Science.gov (United States)

    McKigney, Edward Allen; Burrell, Anthony Keiran; Bennett, Bryan L.; Cooke, David Wayne; Ott, Kevin Curtis; Bacrania, Minesh Kantilal; Del Sesto, Rico Emilio; Gilbertson, Robert David; Muenchausen, Ross Edward; McCleskey, Thomas Mark

    2010-03-16

    An improved nanophosphor scintillator liquid comprises nanophosphor particles in a liquid matrix. The nanophosphor particles are optionally surface modified with an organic ligand. The surface modified nanophosphor particle is essentially surface charge neutral, thereby preventing agglomeration of the nanophosphor particles during dispersion in a liquid scintillator matrix. The improved nanophosphor scintillator liquid may be used in any conventional liquid scintillator application, including in a radiation detector.

  17. Pseudomonas biofilm matrix composition and niche biology

    Science.gov (United States)

    Mann, Ethan E.; Wozniak, Daniel J.

    2014-01-01

    Biofilms are a predominant form of growth for bacteria in the environment and in the clinic. Critical for biofilm development are adherence, proliferation, and dispersion phases. Each of these stages includes reinforcement by, or modulation of, the extracellular matrix. Pseudomonas aeruginosa has been a model organism for the study of biofilm formation. Additionally, other Pseudomonas species utilize biofilm formation during plant colonization and environmental persistence. Pseudomonads produce several biofilm matrix molecules, including polysaccharides, nucleic acids, and proteins. Accessory matrix components shown to aid biofilm formation and adaptability under varying conditions are also produced by pseudomonads. Adaptation facilitated by biofilm formation allows for selection of genetic variants with unique and distinguishable colony morphology. Examples include rugose small-colony variants and wrinkly spreaders (WS), which over produce Psl/Pel or cellulose, respectively, and mucoid bacteria that over produce alginate. The well-documented emergence of these variants suggests that pseudomonads take advantage of matrix-building subpopulations conferring specific benefits for the entire population. This review will focus on various polysaccharides as well as additional Pseudomonas biofilm matrix components. Discussions will center on structure–function relationships, regulation, and the role of individual matrix molecules in niche biology. PMID:22212072

  18. The use of Nb in rapid solidified Al alloys and composites

    Energy Technology Data Exchange (ETDEWEB)

    Audebert, F., E-mail: metal@fi.uba.ar [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Ciudad de Buenos Aires 1063 (Argentina); Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Department of Mechanical Engineering and Mathematical Sciences, Oxford Brookes University, Wheatley Campus, OX33 1HX Oxford (United Kingdom); Galano, M. [Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Saporiti, F. [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Ciudad de Buenos Aires 1063 (Argentina)

    2014-12-05

    Highlights: • The use of Nb in RS Al alloys and composites has been reviewed. • Nb was found to improve the GFA of rapid solidified Al–Fe and Al–Ni alloys. • Nb has higher effect in increasing the corrosion resistance than RE in Al–Fe alloys. • Nb improves the stability of the Al–Fe–Cr icosahedral phase. • Nb improves strength, ductility and toughness of nanoquasicrystalline Al matrix composites. - Abstract: The worldwide requirements for reducing the energy consumption and pollution have increased the demand of new and high performance lightweight materials. The development of nanostructured Al-based alloys and composites is a key direction towards solving this demand. High energy prices and decreased availability of some alloying elements open up the opportunity to use non-conventional elements in Al alloys and composites. In this work the application of Nb in rapid solidified Al-based alloys and Al alloys matrix composites is reviewed. New results that clarify the effect of Nb on rapid solidified Al alloys and composites are also presented. It is observed that Nb stabilises the icosahedral Al–Fe/Cr clusters, enhances the glass forming ability and shifts the icosahedral phase decomposition towards higher temperatures. Nb provides higher corrosion resistance with respect to the pure Al and Al–Fe–RE (RE: rare earth) alloys in the amorphous and crystalline states. The use of Nb as a reinforcement to produce new Al alloy matrix composites is explored. It is observed that Nb provides higher strength, ductility and toughness to the nanoquasicrystalline matrix composite. Nb appears as a new key element that can improve several properties in rapid solidified Al alloys and composites.

  19. Data on a Laves phase intermetallic matrix composite in situ toughened by ductile precipitates.

    Science.gov (United States)

    Knowles, Alexander J; Bhowmik, Ayan; Purkayastha, Surajit; Jones, Nicholas G; Giuliani, Finn; Clegg, William J; Dye, David; Stone, Howard J

    2017-10-01

    The data presented in this article are related to the research article entitled "Laves phase intermetallic matrix composite in situ toughened by ductile precipitates" (Knowles et al.) [1]. The composite comprised a Fe 2 (Mo, Ti) matrix with bcc (Mo, Ti) precipitated laths produced in situ by an aging heat treatment, which was shown to confer a toughening effect (Knowles et al.) [1]. Here, details are given on a focused ion beam (FIB) slice and view experiment performed on the composite so as to determine that the 3D morphology of the bcc (Mo, Ti) precipitates were laths rather than needles. Scanning transmission electron microscopy (S(TEM)) micrographs of the microstructure as well as energy dispersive X-ray spectroscopy (EDX) maps are presented that identify the elemental partitioning between the C14 Laves matrix and the bcc laths, with Mo rejected from the matrix into laths. A TEM selected area diffraction pattern (SADP) and key is provided that was used to validate the orientation relation between the matrix and laths identified in (Knowles et al.) [1] along with details of the transformation matrix determined.

  20. Data on a Laves phase intermetallic matrix composite in situ toughened by ductile precipitates

    Directory of Open Access Journals (Sweden)

    Alexander J. Knowles

    2017-10-01

    Full Text Available The data presented in this article are related to the research article entitled “Laves phase intermetallic matrix composite in situ toughened by ductile precipitates” (Knowles et al. [1]. The composite comprised a Fe2(Mo, Ti matrix with bcc (Mo, Ti precipitated laths produced in situ by an aging heat treatment, which was shown to confer a toughening effect (Knowles et al. [1]. Here, details are given on a focused ion beam (FIB slice and view experiment performed on the composite so as to determine that the 3D morphology of the bcc (Mo, Ti precipitates were laths rather than needles. Scanning transmission electron microscopy (S(TEM micrographs of the microstructure as well as energy dispersive X-ray spectroscopy (EDX maps are presented that identify the elemental partitioning between the C14 Laves matrix and the bcc laths, with Mo rejected from the matrix into laths. A TEM selected area diffraction pattern (SADP and key is provided that was used to validate the orientation relation between the matrix and laths identified in (Knowles et al. [1] along with details of the transformation matrix determined.

  1. Microstructural evolution and strengthening behavior in in-situ magnesium matrix composites fabricated by solidification processing

    Energy Technology Data Exchange (ETDEWEB)

    Chelliah, Nagaraj M., E-mail: cmnraj.7@gmail.com [Department of Mechanical Engineering, Indian Institute of Technology Ropar, Rupnagar 140001, Punjab (India); Singh, Harpreet, E-mail: harpreetsingh@iitrpr.ac.in [Department of Mechanical Engineering, Indian Institute of Technology Ropar, Rupnagar 140001, Punjab (India); Surappa, M.K., E-mail: mirle@materials.iisc.ac.in [Department of Materials Engineering, Indian Institute of Science, Bengaluru 560012, Karnataka (India)

    2017-06-15

    In-situ magnesium matrix composites with three different matrix materials (including Mg, AZ91 and AE44 Mg-alloys) were fabricated by injecting cross-linked polymer directly into the molten Mg/Mg-alloys, and having it convert to the 2.5 vol% SiCNO ceramic phase using liquid stir-casting method. In-situ chemical reaction took place within the molten slurry tending to produce 42 and 18 vol% Mg{sub 2}Si crystals in Mg and AE44 matrix composites, respectively but not in AZ91 matrix composite. Microstructural evolution of Mg{sub 2}Si crystals was discussed on the basis of availability of heterogeneous nucleation sites and amount of Al-atoms in the molten slurry. The observed micro-hardness and yield strengths are enhanced by factor of four to three as compared to their unreinforced counterparts, and Taylor strengthening was found to be the predominant strengthening mechanism in magnesium and AE44 matrix composites. Summation model predicted the yield strengths of the fabricated composites more preciously when compared to Zhang and Chen, and modified Clyne models. - Highlights: • In-situ magnesium composites were fabricated using liquid stir-casting method. • In-situ pyrolysis of cross-linked polymer has been utilized to obtain ceramic phases. • Mg{sub 2}Si crystals were formed in magnesium and AE44 matrix composites but not in AZ91 matrix composites. • The variation in size and morphology of Mg{sub 2}Si crystals with matrix materials are discussed. • Strengthening mechanisms in in-situ composites are analyzed and discussed.

  2. Graphene-Reinforced Aluminum Matrix Composites: A Review of Synthesis Methods and Properties

    Science.gov (United States)

    Chen, Fei; Gupta, Nikhil; Behera, Rakesh K.; Rohatgi, Pradeep K.

    2018-06-01

    Graphene-reinforced aluminum (Gr-Al) matrix nanocomposites (NCs) have attracted strong interest from both research and industry in high-performance weight-sensitive applications. Due to the vastly different bonding characteristics of the Al matrix (metallic) and graphene (in-plane covalent + inter-plane van der Waals), the graphene phase has a general tendency to agglomerate and phase separate in the metal matrix, which is detrimental for the mechanical and chemical properties of the composite. Thus, synthesis of Gr-Al NCs is extremely challenging. This review summarizes the different methods available to synthesize Gr-Al NCs and the resulting properties achieved in these NCs. Understanding the effect of processing parameters on the realized properties opens up the possibility of tailoring the synthesis methods to achieve the desired properties for a given application.

  3. Graphene-Reinforced Aluminum Matrix Composites: A Review of Synthesis Methods and Properties

    Science.gov (United States)

    Chen, Fei; Gupta, Nikhil; Behera, Rakesh K.; Rohatgi, Pradeep K.

    2018-03-01

    Graphene-reinforced aluminum (Gr-Al) matrix nanocomposites (NCs) have attracted strong interest from both research and industry in high-performance weight-sensitive applications. Due to the vastly different bonding characteristics of the Al matrix (metallic) and graphene (in-plane covalent + inter-plane van der Waals), the graphene phase has a general tendency to agglomerate and phase separate in the metal matrix, which is detrimental for the mechanical and chemical properties of the composite. Thus, synthesis of Gr-Al NCs is extremely challenging. This review summarizes the different methods available to synthesize Gr-Al NCs and the resulting properties achieved in these NCs. Understanding the effect of processing parameters on the realized properties opens up the possibility of tailoring the synthesis methods to achieve the desired properties for a given application.

  4. Residual strain dependence on the matrix structure in RHQ-Nb3Al wires by neutron diffraction measurement

    International Nuclear Information System (INIS)

    Jin Xinzhe; Nakamoto, Tatsushi; Tsuchiya, Kiyosumi; Ogitsu, Toru; Yamamoto, Akira; Ito, Takayoshi; Harjo, Stefanus; Kikuchi, Akihiro; Takeuchi, Takao; Hemmi, Tsutomu

    2012-01-01

    We prepared three types of non-Cu RHQ-Nb 3 Al wire sample with different matrix structures: an all-Ta matrix, a composite matrix of Nb and Ta with a Ta inter-filament, and an all-Nb matrix. Neutron diffraction patterns of the wire samples were measured at room temperature in the J-PARC ‘TAKUMI’. To obtain the residual strains of the materials, we estimated the lattice constant a by multi-peak analysis in the wires. A powder sample of each wire was measured, where the powder was considered to be strain free. The grain size of all the powder samples was below 0.02 mm. For the wire sample with the all-Nb matrix, we also obtained the lattice spacing d by a single-peak analysis. The residual strains of the Nb 3 Al filament were estimated from the two analysis results and were compared. The resulting residual strains obtained from the multi-peak analysis showed a good accuracy with small standard deviation. The multi-peak analysis results for the residual strains of the Nb 3 Al filaments in the three samples (without Cu plating) were all tensile residual strain in the axial direction, of 0.12%, 0.12%, and 0.05% for the all-Ta matrix, the composite matrix, and the all-Nb matrix, respectively. The difference in the residual strain of the Nb 3 Al filament between the composite and all-Nb matrix samples indicates that the type of inter-filament material shows a great effect on the residual strain. In this paper, we report the method of measurement, method of analysis, and results for the residual strain in the three types of non-Cu RHQ-Nb 3 Al wires. (paper)

  5. Modern Nondestructive Test Methods for Army Ceramic Matrix Composites

    National Research Council Canada - National Science Library

    Strand, Douglas J

    2008-01-01

    .... Ceramic matrix composites (CMC) are potentially good high-temperature structural materials because of their low density, high elastic moduli, high strength, and for those with weak interfaces, surprisingly good damage tolerance...

  6. Diffraction measurements of residual stress in titanium matrix composites

    International Nuclear Information System (INIS)

    James, M.R.; Bourke, M.A.; Goldstone, J.A.; Lawson, A.C.

    1993-01-01

    Metal matrix composites develop residual strains after consolidation due to the thermal expansion mismatch between the reinforcement fiber and the matrix. X-ray and neutron diffraction measured values for the longitudinal residual stress in the matrix of four titanium MMCs are reported. For thick composites (> 6 plies) the surface stress measured by x-ray diffraction matches that determined by neutron diffraction and therefore represents the stress in the bulk region consisting of the fibers and matrix. For thin sheet composites, the surface values are lower than in the interior and increase as the outer rows of fibers are approached. While a rationale for the behavior in the thin sheet has yet to be developed, accounting for composite thickness is important when using x-ray measured values to validate analytic and finite element calculations of the residual stress state

  7. Exploration the extrudability of aluminum matrix composite (LM6/TIC ...

    African Journals Online (AJOL)

    Aluminum matrix composites (LM6/TiC) is a mix of excellent properties of aluminum ... ABAQUS/CAE software has been successfully employed for Modeling and ... Experimental results show that, many mechanical properties are improved and ...

  8. Microstructure characterization of laser-deposited titanium carbide and zirconium-based titanium metal matrix composites

    CSIR Research Space (South Africa)

    Ochonogor, OF

    2012-09-01

    Full Text Available . In this work, the technique is used to fabricate metal matrix composites (MMCs) by using an elementally blended feedstock combining metal and ceramic powders in the melt pool, which melt and solidify to create the required morphology. Ti6Al4V + TiC MMCs were...

  9. Effect of the percentage of reinforcement on the wear in the metal matrix composites sintered with abnormal glow discharge; Efecto del porcentaje de refuerzo frente al desgaste en compuestos de matriz metalica sinterizados con descarga luminiscente anormal

    Energy Technology Data Exchange (ETDEWEB)

    Perez-Velasquez, S.; Pineda-Triana, Y.; Aguilar-Castro, Y.; Vera-Lopez, E.

    2016-05-01

    In this study an analysis of the behavior of dry wear coefficient of a Metal Matrix Composite (MMC) in 316 stainless steel reinforced with particles of titanium carbide (TiC) according to ASTM G 99 standards, in a pin-on-disk test. In this research it is tested the effect of the percentage of reinforcement in the MMC manufactured with 3, 6 y 9% (vol.) of TiC, in samples compacted at 800 MPa, generating different values of grain size, hardness and density, they are sintered with abnormal glow discharge, at a temperature of 1200 degree centigrade ±5 degree centigrade, with a protection atmosphere H{sub 2} - N{sub 2} and a permanence time of 30 minutes. According to the results obtained it is concluded that the best condition for the MMC manufacturing, in relation to the reinforcement percentage, is the one obtained when the mixture contains 6% of TiC compacted at 800 MPa. In these conditions, it was obtained: achieving smaller grain size, the greater hardness and the lowest coefficient of friction. In this respect, it was observed that the incorporation of the ceramic particles (TiC) in a matrix of austenitic steel (316) shows significant improvements in the resistance to the wear. (Author)

  10. Transverse thermal expansion of carbon fiber/epoxy matrix composites

    Science.gov (United States)

    Helmer, J. F.; Diefendorf, R. J.

    1983-01-01

    Thermal expansion coefficients and moduli of elasticity have been determined experimentally for a series of epoxy-matrix composites reinforced with carbon and Kevlar fibers. It is found that in the transverse direction the difference between the properties of the fiber and the matrix is not as pronounced as in the longitudinal direction, where the composite properties are fiber-dominated. Therefore, the pattern of fiber packing tends to affect transverse composite properties. The transverse properties of the composites tested are examined from the standpoint of the concept of homogeneity defined as the variation of packing (or lack thereof) throughout a sample.

  11. Advanced ceramic matrix composites for high energy x-ray generation

    International Nuclear Information System (INIS)

    Khan, Amir Azam; Labbe, Jean Claude

    2011-01-01

    High energy x-ray targets are the anodes used in high performance tubes, designed to work for long operating times and at high power. Such tubes are used in computed tomography (CT) scan machines. Usually the tubes used in CT scanners have to continuously work at high temperatures and for longer scan durations in order to get maximum information during a single scan. These anodes are composed of a refractory substrate which supports a refractory metallic coating. The present work is a review of the development of a ceramic metal composite based on aluminium nitride (AlN) and molybdenum for potential application as the substrate. This composite is surface engineered by coating with tungsten, the most popular material for high energy x-ray targets. To spray metallic coatings on the surface of ceramic matrix composites dc blown arc plasma is employed. The objective is to increase the performance and the life of an x-ray tube. Aluminium nitride-molybdenum ceramic matrix composites were produced by uniaxial hotpressing mixtures of AlN and Mo powders. These composites were characterized for their mechanical, thermal, electrical and micro-structural properties. An optimized composition was selected which contained 25 vol.% of metallic phase dispersed in the AlN matrix. These composites were produced in the actual size of an anode and coated with tungsten through dc blown arc plasma spraying. The results have shown that sintering of large size anodes is possible through uniaxial pressing, using a modified sintering cycle

  12. Review on preparation techniques of particle reinforced metal matrix composites

    Directory of Open Access Journals (Sweden)

    HAO Bin

    2006-02-01

    Full Text Available This paper reviews the investigation status of the techniques for preparation of metal matrix composites and the research outcomes achieved recently. The mechanisms, characteristics, application ranges and levels of development of these preparation techniques are analyzed. The advantages and the disadvantages of each technique are synthetically evaluated. Lastly, the future directions of research and the prospects for the preparation techniques of metal matrix composites are forecasted.

  13. Processing, microstructure and mechanical properties of nickel particles embedded aluminium matrix composite

    International Nuclear Information System (INIS)

    Yadav, Devinder; Bauri, Ranjit

    2011-01-01

    Research highlights: → Al-Ni particle composite was successfully processed by FSP. → No harmful intermetallics formed. → The composite showed a 3 fold increase in yield strength with high ductility. → FSP also lead to a refined recrystallized grain structure. → A continuous type dynamic recrystallization process seems to be working during FSP. - Abstract: Nickel particles were embedded into an Al matrix by friction stir processing (FSP) to produce metal particle reinforced composite. FSP resulted in uniform dispersion of nickel particles with excellent interfacial bonding with the Al matrix and also lead to significant grain refinement of the matrix. The novelty of the process is that the composite was processed in one step without any pretreatment being given to the constituents and no harmful intermetallic formed. The novel feature of the composite is that it shows a three fold increase in the yield strength while appreciable amount of ductility is retained. The hardness also improved significantly. The fracture surface showed a ductile failure mode and also revealed the superior bonding between the particles and the matrix. Electron backscattered diffraction (EBSD) and transmission electron microscopy analysis revealed a dynamically recrystallized equiaxed microstructure. A gradual increase in misorientation from sub-grain to high-angle boundaries is observed from EBSD analysis pointing towards a continuous type dynamic recrystallization mechanism.

  14. Weibull modeling of particle cracking in metal matrix composites

    International Nuclear Information System (INIS)

    Lewis, C.A.; Withers, P.J.

    1995-01-01

    An investigation into the occurrence of reinforcement cracking within a particulate ZrO 2 /2618 Al alloy metal matrix composite under tensile plastic straining has been carried out, special attention being paid to the dependence of fracture on particle size and shape. The probability of particle cracking has been modeled using a Weibull approach, giving good agreement with the experimental data. Values for the Weibull modulus and the stress required to crack the particles were found to be within the range expected for the cracking of ceramic particles. Additional information regarding the fracture behavior of the particles was provided by in-situ neutron diffraction monitoring of the internal strains, measurement of the variation in the composite Young's modulus with straining and by direct observation of the cracked particles. The values of the particle stress required for the initiation of particle cracking deduced from these supplementary experiments were found to be in good agreement with each other and with the results from the Weibull analysis. Further, it is shown that while both the current experiments, as well as the previous work of others, can be well described by the Weibull approach, the exact values of the Weibull parameters do deduced are very sensitive to the approximations and the assumptions made in constructing the model

  15. Microstructure Of A SIC/(Ti/V/Cr/Sn/Al) Composite

    Science.gov (United States)

    Lerch, Bradley A.; Hull, David R.; Leonhardt, Todd A.

    1990-01-01

    NASA technical memorandum reports on analysis of composite material made of SiC fibers in matrix of 0.76 Ti/0.15 V/0.03 Cr/0.03 Sn/0.03 Al (parts by weight) alloy. Purposes of study to investigate suitability of some metallographic techniques for use on composite materials in general and to obtain information about macrostructure and microstructure of this specific composite to provide guidance for experimental and theoretical studies of more advanced composites.

  16. Abrasive Wear of AlSi12-Al2O3 Composite Materials Manufactured by Pressure Infiltration

    Directory of Open Access Journals (Sweden)

    Kremzer M.

    2016-09-01

    Full Text Available The aim of this study is to investigate tribological properties of EN AC-AlSi12 alloy composite materials matrix manufactured by pressure infiltration of Al2O3 porous preforms. In the paper, a technique of manufacturing composite materials was described in detail as well as wear resistance made on pin on disc was tested. Metallographic observations of wear traces of tested materials using stereoscopic and confocal microscopy were made. Studies allow concluding that obtained composite materials have much better wear resistance than the matrix alloy AlSi12. It was further proved that the developed technology of their preparation consisting of pressure infiltration of porous ceramic preforms can find a practical application.

  17. A new method for soldering particle-reinforced aluminum metal matrix composites

    International Nuclear Information System (INIS)

    Lu, Jinbin; Mu, Yunchao; Luo, Xiangwei; Niu, Jitai

    2012-01-01

    Highlights: ► Soldering of 55% SiCp/Al composite and Kovar is first achieved in the world. ► The nickel plating is required on the surface of the composites before soldering. ► Low welding temperature is set to avoid overheating of the matrix. ► Chemical and metallurgical bonding of composites and Kovar is carried out. ► High tension strength of 225 MPa in soldering seam has been obtained. - Abstract: Soldering of aluminum metal matrix composites (Al–SiC) to other structural materials, or even to themselves, has proved unsuccessful mainly due to the poor wetting of these composites by conventional soldering alloys. This paper reports a new approach, which improves the wetting properties of these composites by molting solder alloys to promote stronger bonds. The new approach relies on nickel-plating of the composite's faying surface prior to application of a solder alloy. Based on this approach, an aluminum metal matrix composite containing 55 vol.% SiC particles is successfully soldered to a Fe–Ni–Co alloy (commercially known as Kovar 4J29). The solder material is a zinc-based alloy (Zn–Cd–Ag–Cu) with a melting point of about 400 °C. Microscopic examinations of the aluminum metal matrix composites (Al-MMCs)–Kovar interfaces show that the nickel-plating, prior to soldering, could noticeably enhance the reaction between the molten solder and composites. The fractography of the shear-tested samples revealed that fracture occurs within the composite (i.e. cohesive failure), indicating a good adhesion between the solder alloy and the Al–SiC composite.

  18. Effect of matrix cracking and material uncertainty on composite plates

    International Nuclear Information System (INIS)

    Gayathri, P.; Umesh, K.; Ganguli, R.

    2010-01-01

    A laminated composite plate model based on first order shear deformation theory is implemented using the finite element method. Matrix cracks are introduced into the finite element model by considering changes in the A, B and D matrices of composites. The effects of different boundary conditions, laminate types and ply angles on the behavior of composite plates with matrix cracks are studied. Finally, the effect of material property uncertainty, which is important for composite material on the composite plate, is investigated using Monte Carlo simulations. Probabilistic estimates of damage detection reliability in composite plates are made for static and dynamic measurements. It is found that the effect of uncertainty must be considered for accurate damage detection in composite structures. The estimates of variance obtained for observable system properties due to uncertainty can be used for developing more robust damage detection algorithms.

  19. Influence of reinforcement proportion and matrix composition on pitting corrosion behaviour of cast aluminium matrix composites (A3xx.x/SiCp)

    International Nuclear Information System (INIS)

    Pardo, A.; Merino, M.C.; Merino, S.; Viejo, F.; Carboneras, M.; Arrabal, R.

    2005-01-01

    The influence of silicon carbide (SiCp) proportion and matrix composition on four aluminium metal matrix composites (A360/SiC/10p, A360/SiC/20p, A380/SiC/10p, A380/SiC/20p) immersed in 1-3.5 wt% NaCl at 22 deg C was investigated by potentiodynamic polarization. The kinetics of the corrosion process was studied on the basis of gravimetric measurements. The nature of corrosion products was analysed by scanning electron microscopy (SEM) and low angle X-ray diffraction (XRD). The corrosion damage in Al/SiCp composites was caused by pitting attack and by nucleation and growth of Al 2 O 3 . 3H 2 O on the material surface. The main attack nucleation sites were the interface region between the matrix and the reinforcement particles. The corrosion process was influenced more by the concentration of alloy elements in the matrix than by the proportion of SiCp reinforcement and saline concentration

  20. Influence of reinforcement proportion and matrix composition on pitting corrosion behaviour of cast aluminium matrix composites (A3xx.x/SiCp)

    Energy Technology Data Exchange (ETDEWEB)

    Pardo, A. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040 Madrid (Spain)]. E-mail: anpardo@quim.ucm.es; Merino, M.C. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040 Madrid (Spain); Merino, S. [Departamento de Tecnologia Industrial, Universidad Alfonso X El Sabio, 28691, Villanueva de la Canada, Madrid (Spain); Viejo, F. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040 Madrid (Spain); Carboneras, M. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040 Madrid (Spain); Arrabal, R. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040 Madrid (Spain)

    2005-07-01

    The influence of silicon carbide (SiCp) proportion and matrix composition on four aluminium metal matrix composites (A360/SiC/10p, A360/SiC/20p, A380/SiC/10p, A380/SiC/20p) immersed in 1-3.5 wt% NaCl at 22 deg C was investigated by potentiodynamic polarization. The kinetics of the corrosion process was studied on the basis of gravimetric measurements. The nature of corrosion products was analysed by scanning electron microscopy (SEM) and low angle X-ray diffraction (XRD). The corrosion damage in Al/SiCp composites was caused by pitting attack and by nucleation and growth of Al{sub 2}O{sub 3} . 3H{sub 2}O on the material surface. The main attack nucleation sites were the interface region between the matrix and the reinforcement particles. The corrosion process was influenced more by the concentration of alloy elements in the matrix than by the proportion of SiCp reinforcement and saline concentration.

  1. The Candida albicans Biofilm Matrix: Composition, Structure and Function.

    Science.gov (United States)

    Pierce, Christopher G; Vila, Taissa; Romo, Jesus A; Montelongo-Jauregui, Daniel; Wall, Gina; Ramasubramanian, Anand; Lopez-Ribot, Jose L

    2017-03-01

    A majority of infections caused by Candida albicans -the most frequent fungal pathogen-are associated with biofilm formation. A salient feature of C. albicans biofilms is the presence of the biofilm matrix. This matrix is composed of exopolymeric materials secreted by sessile cells within the biofilm, in which all classes of macromolecules are represented, and provides protection against environmental challenges. In this review, we summarize the knowledge accumulated during the last two decades on the composition, structure, and function of the C. albicans biofilm matrix. Knowledge of the matrix components, its structure, and function will help pave the way to novel strategies to combat C. albicans biofilm infections.

  2. Aluminum matrix composites reinforced with alumina nanoparticles

    CERN Document Server

    Casati, Riccardo

    2016-01-01

    This book describes the latest efforts to develop aluminum nanocomposites with enhanced damping and mechanical properties and good workability. The nanocomposites exhibited high strength, improved damping behavior and good ductility, making them suitable for use as wires. Since the production of metal matrix nanocomposites by conventional melting processes is considered extremely problematic (because of the poor wettability of the nanoparticles), different powder metallurgy routes were investigated, including high-energy ball milling and unconventional compaction methods. Special attention was paid to the structural characterization at the micro- and nanoscale, as uniform nanoparticle dispersion in metal matrix is of prime importance. The aluminum nanocomposites displayed an ultrafine microstructure reinforced with alumina nanoparticles produced in situ or added ex situ. The physical, mechanical and functional characteristics of the materials produced were evaluated using different mechanical tests and micros...

  3. Experimental study on mechanical behavior of fiber/matrix interface in metal matrix composite

    International Nuclear Information System (INIS)

    Wang, Q.; Chiang, F.P.

    1994-01-01

    The technique SIEM(Speckle Interferometry with Electron Microscopy) was employed to quantitatively measure the deformation on the fiber/matrix interface in SCS-6/Ti-6-4 composite at a microscale level. The displacement field within the fiber/matrix interphase zone was determined by in-situ observation with sensitivity of 0.003(microm). The macro-mechanical properties were compared with micro-mechanical behavior. It is shown that the strength in the interphase zone is weaker than the matrix tensile strength. The deformation process can be characterized by the uniform deformation, interface strain concentration and debond, and matrix plastic deformation

  4. A Matrix Splitting Method for Composite Function Minimization

    KAUST Repository

    Yuan, Ganzhao

    2016-12-07

    Composite function minimization captures a wide spectrum of applications in both computer vision and machine learning. It includes bound constrained optimization and cardinality regularized optimization as special cases. This paper proposes and analyzes a new Matrix Splitting Method (MSM) for minimizing composite functions. It can be viewed as a generalization of the classical Gauss-Seidel method and the Successive Over-Relaxation method for solving linear systems in the literature. Incorporating a new Gaussian elimination procedure, the matrix splitting method achieves state-of-the-art performance. For convex problems, we establish the global convergence, convergence rate, and iteration complexity of MSM, while for non-convex problems, we prove its global convergence. Finally, we validate the performance of our matrix splitting method on two particular applications: nonnegative matrix factorization and cardinality regularized sparse coding. Extensive experiments show that our method outperforms existing composite function minimization techniques in term of both efficiency and efficacy.

  5. A Matrix Splitting Method for Composite Function Minimization

    KAUST Repository

    Yuan, Ganzhao; Zheng, Wei-Shi; Ghanem, Bernard

    2016-01-01

    Composite function minimization captures a wide spectrum of applications in both computer vision and machine learning. It includes bound constrained optimization and cardinality regularized optimization as special cases. This paper proposes and analyzes a new Matrix Splitting Method (MSM) for minimizing composite functions. It can be viewed as a generalization of the classical Gauss-Seidel method and the Successive Over-Relaxation method for solving linear systems in the literature. Incorporating a new Gaussian elimination procedure, the matrix splitting method achieves state-of-the-art performance. For convex problems, we establish the global convergence, convergence rate, and iteration complexity of MSM, while for non-convex problems, we prove its global convergence. Finally, we validate the performance of our matrix splitting method on two particular applications: nonnegative matrix factorization and cardinality regularized sparse coding. Extensive experiments show that our method outperforms existing composite function minimization techniques in term of both efficiency and efficacy.

  6. Fabrication and Characterization of 5 vol.% (Al2O3p + 8 vol.% (Al2O3f/A336 Hybrid Micron and Nano-Composites

    Directory of Open Access Journals (Sweden)

    Ren Luyang

    2017-01-01

    Full Text Available Hybrid composites are fabricated by adding two reinforcements into matrix materials so that the expected excellent properties can be achieved through the combined advantages of short fibres, and different size particles (micron or nano, which provide a high degree of design freedom. In this paper, hybrid preforms were produced with the different size reinforcement of the Al2O3 particles and short fibres. The Al-Si alloy-based hybrid composites reinforced by 5 vol. % Al2O3 particles and 8 vol. % Al2O3 fibres were fabricated by preform-squeezing casting route. The structure and performance of composite materials were studied with Transmission Electron Microscopy (TEM and Scanning Electron Microscopy (SEM. The results show that the reinforcements, both particles and fibres, distribute homogeneously in the matrix materials, and the properties of composites are found to improve in comparison with the matrix Al-Si alloy.

  7. Friction Stir Processing of Copper-Coated SiC Particulate-Reinforced Aluminum Matrix Composite

    Directory of Open Access Journals (Sweden)

    Chih-Wei Huang

    2018-04-01

    Full Text Available In the present work, we proposed a novel friction stir processing (FSP to produce a locally reinforced aluminum matrix composite (AMC by stirring copper-coated SiC particulate reinforcement into Al6061 alloy matrix. Electroless-plating process was applied to deposit the copper surface coating on the SiC particulate reinforcement for the purpose of improving the interfacial adhesion between SiC particles and Al matrix. The core-shell SiC structure provides a layer for the atomic diffusion between aluminum and copper to enhance the cohesion between reinforcing particles and matrix on one hand, the dispersion of fine copper in the Al matrix during FSP provides further dispersive strengthening and solid solution strengthening, on the other hand. Hardness distribution and tensile results across the stir zone validated the novel concept in improving the mechanical properties of AMC that was realized via FSP. Optical microscope (OM and Transmission Electron Microscopy (TEM investigations were conducted to investigate the microstructure. Energy dispersive spectrometer (EDS, electron probe micro-analyzer (EPMA, and X-ray diffraction (XRD were explored to analyze the atomic inter-diffusion and the formation of intermetallic at interface. The possible strengthening mechanisms of the AMC containing Cu-coated SiC particulate reinforcement were interpreted. The concept of strengthening developed in this work may open a new way of fabricating of particulate reinforced metal matrix composites.

  8. Microstructure and Strengthening Mechanisms of Carbon Nanotube Reinforced Magnesium Matrix Composites Fabricated by Accumulative Roll Bonding

    International Nuclear Information System (INIS)

    Yoo, Seong Jin; Kim, Woo Jin

    2014-01-01

    A combination of accumulative roll bonding (ARB) and high-energy ball milling was used to fabricate carbon nano tube (CNT)-reinforced Mg composites in sheet form. CNT-Al composite powders synthesized using the high-energy ball-milling process, were coated on the surface of Mg sheets using either spraying or dipping methods. The coated sheets were stacked and then subjected to ARB. Formation of CNT-intermetallic compounds through inter-diffusion between Al and Mg, fragmentation of the CNTintermetallic compounds, and their dispersion into the matrix by plastic flow; as well as dissolution of the intermetallic compound particles into the matrix while leaving CNTs in the matrix, occurred in sequence during the ARB process. This eventually resulted in the uniform distribution of nano-sized CNT particles in the Mg matrix. As the thickness of the Mg sheet and of the coating layer of Al-CNT powder on the surface of the Mg sheet were similar, the dispersion of CNTs into the Mg matrix occurred more uniformly and the strengthening effect of adding CNTs was greater. The strengthening gained by adding CNTs was attributed to Orowan strengthening and dislocation-density increase due to a thermal mismatch between the matrix and the CNTs.

  9. Nondestructive evaluation of ceramic and metal matrix composites for NASA's HITEMP and enabling propulsion materials programs

    Science.gov (United States)

    Generazio, Edward R.

    1992-01-01

    In a preliminary study, ultrasonic, x-ray opaque, and fluorescent dye penetrants techniques were used to evaluate and characterize ceramic and metal matrix composites. Techniques are highlighted for identifying porosity, fiber alignment, fiber uniformity, matrix cracks, fiber fractures, unbonds or disbonds between laminae, and fiber-to-matrix bond variations. The nondestructive evaluations (NDE) were performed during processing and after thermomechanical testing. Specific examples are given for Si3N4/SiC (SCS-6 fiber), FeCrAlY/Al2O3 fibers, Ti-15-3/SiC (SCS-6 fiber) materials, and Si3N4/SiC (SCS-6 fiber) actively cooled panel components. Results of this study indicate that the choice of the NDE tools to be used can be optimized to yield a faithful and accurate evaluation of advanced composites.

  10. exploration the extrudability of aluminum matrix composite (lm6/tic)

    African Journals Online (AJOL)

    lanez

    2017-11-24

    Nov 24, 2017 ... Aluminum matrix composites (LM6/TiC) is a mix of excellent properties of aluminum casting alloy (LM6), and particles of (TiC) which make it the first choice in many applications like airplane and marine industries. During this research the extrudability and mechanical specifications of this composite ...

  11. Bulk metallic glass matrix composite for good biocompatibility

    International Nuclear Information System (INIS)

    Hadjoub, F; Metiri, W; Doghmane, A; Hadjoub, Z

    2012-01-01

    Reinforcement volume fraction effects on acoustical parameters of Zr 41.2 Ti 13.8 Cu 12.5 Ni 10 Be 22.5 matrix composites reinforced by Mg, Ag and Cd metals have been studied via a simulation program based on acoustic microscopy technique. Moreover, acoustical parameters of human bone were compared to those of BMGs in both monolithic and reinforced case. It was found that elastic behavior of BMGs matrix composites in high reinforcement volume fraction is similar of that of human bone. This behavior leads to high biocompatibility and good transfer of stress between composite material and human system.

  12. Microstructure and mechanical properties of TiC0.5 reinforced copper matrix composites

    International Nuclear Information System (INIS)

    Li, Mengqi; Zhai, Hongxiang; Huang, Zhenying; Liu, Xiaohan; Zhou, Yang; Li, Shibo; Li, Cuiwei

    2013-01-01

    Cu–Al alloy matrix composites containing in-situ TiC 0.5 particles were fabricated by sintering of a mixture of Cu and Ti 2 AlC powders at 1150 °C for 60 min in Ar atmosphere. The micron-sized Ti 2 AlC particles were decomposed into submicron TiC 0.5 grains during the sintering process, meanwhile, Al atoms entered into Cu to form Cu–Al alloy matrix. It was shown that the Cu–Al alloy matrix also consisted of ultrafine grains. Compression tests indicate TiC 0.5 particles can improve mechanical properties significantly, and the ductility maintains at a comparatively high level. The fracture strength of 40Ti 2 AlC/Cu sample reaches 1126 MPa with 12.8% fracture strain. The 20Ti 2 AlC/Cu and 30Ti 2 AlC/Cu samples keep undamaged even after the strain of 26.7%

  13. Microstructure and mechanical properties of TiC{sub 0.5} reinforced copper matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Li, Mengqi; Zhai, Hongxiang, E-mail: hxzhai@sina.com; Huang, Zhenying; Liu, Xiaohan; Zhou, Yang; Li, Shibo; Li, Cuiwei

    2013-12-20

    Cu–Al alloy matrix composites containing in-situ TiC{sub 0.5} particles were fabricated by sintering of a mixture of Cu and Ti{sub 2}AlC powders at 1150 °C for 60 min in Ar atmosphere. The micron-sized Ti{sub 2}AlC particles were decomposed into submicron TiC{sub 0.5} grains during the sintering process, meanwhile, Al atoms entered into Cu to form Cu–Al alloy matrix. It was shown that the Cu–Al alloy matrix also consisted of ultrafine grains. Compression tests indicate TiC{sub 0.5} particles can improve mechanical properties significantly, and the ductility maintains at a comparatively high level. The fracture strength of 40Ti{sub 2}AlC/Cu sample reaches 1126 MPa with 12.8% fracture strain. The 20Ti{sub 2}AlC/Cu and 30Ti{sub 2}AlC/Cu samples keep undamaged even after the strain of 26.7%.

  14. Advanced Ceramic Matrix Composites with Multifunctional and Hybrid Structures

    Science.gov (United States)

    Singh, Mrityunjay; Morscher, Gregory N.

    2004-01-01

    Ceramic matrix composites are leading candidate materials for a number of applications in aeronautics, space, energy, and nuclear industries. Potential composite applications differ in their requirements for thickness. For example, many space applications such as "nozzle ramps" or "heat exchangers" require very thin (structures whereas turbine blades would require very thick parts (> or = 1 cm). Little is known about the effect of thickness on stress-strain behavior or the elevated temperature tensile properties controlled by oxidation diffusion. In this study, composites consisting of woven Hi-Nicalon (trademark) fibers a carbon interphase and CVI SiC matrix were fabricated with different numbers of plies and thicknesses. The effect of thickness on matrix crack formation, matrix crack growth and diffusion kinetics will be discussed. In another approach, hybrid fiber-lay up concepts have been utilized to "alloy" desirable properties of different fiber types for mechanical properties, thermal stress management, and oxidation resistance. Such an approach has potential for the C(sub I)-SiC and SiC(sub f)-SiC composite systems. CVI SiC matrix composites with different stacking sequences of woven C fiber (T300) layers and woven SiC fiber (Hi-Nicalon (trademark)) layers were fabricated. The results will be compared to standard C fiber reinforced CVI SiC matrix and Hi-Nicalon reinforced CVI SiC matrix composites. In addition, shear properties of these composites at different temperatures will also be presented. Other design and implementation issues will be discussed along with advantages and benefits of using these materials for various components in high temperature applications.

  15. Three-Dimensional FIB/EBSD Characterization of Irradiated HfAl3-Al Composite

    Energy Technology Data Exchange (ETDEWEB)

    Hua, Zilong; Guillen, Donna Post; Harris, William; Ban, Heng

    2016-09-01

    A thermal neutron absorbing material, comprised of 28.4 vol% HfAl3 in an Al matrix, was developed to serve as a conductively cooled thermal neutron filter to enable fast flux materials and fuels testing in a pressurized water reactor. In order to observe the microstructural change of the HfAl3-Al composite due to neutron irradiation, an EBSD-FIB characterization approach is developed and presented in this paper. Using the focused ion beam (FIB), the sample was fabricated to 25µm × 25µm × 20 µm and mounted on the grid. A series of operations were carried out repetitively on the sample top surface to prepare it for scanning electron microscopy (SEM). First, a ~100-nm layer was removed by high voltage FIB milling. Then, several cleaning passes were performed on the newly exposed surface using low voltage FIB milling to improve the SEM image quality. Last, the surface was scanned by Electron Backscattering Diffraction (EBSD) to obtain the two-dimensional image. After 50 to 100 two-dimensional images were collected, the images were stacked to reconstruct a three-dimensional model using DREAM.3D software. Two such reconstructed three-dimensional models were obtained from samples of the original and post-irradiation HfAl3-Al composite respectively, from which the most significant microstructural change caused by neutron irradiation apparently is the size reduction of both HfAl3 and Al grains. The possible reason is the thermal expansion and related thermal strain from the thermal neutron absorption. This technique can be applied to three-dimensional microstructure characterization of irradiated materials.

  16. Mechanisms of de cohesion in cutting aluminium matrix composites

    International Nuclear Information System (INIS)

    Cichosz, Piotr; Karolczak, Pawel; Kuzinovski, Mikolaj

    2008-01-01

    In this paper properties and applications of aluminium matrix composites are presented with a composite reinforced with saffil fibres selected for topical study. Behavior of matrix and reinforcement during machining with a cutting tool is analyzed. The paper presents an explosive quick-stop device designed to obtain undisturbed machined surface for examination. Meso hardness measurements of deformed structure, resultant chips and built-up-edge were carried out. Scanning micrographs of machined surface are presented with morphology and types of chips analysed. Values of the fibrousness angle ψ and thickening index k h of chip are evaluated. The research performed has enabled the authors to define mechanisms of e cohesion during cutting aluminium matrix composites. The results received for composite material are compared with those pertinent to aluminum alloys.

  17. Standard Guide for Testing Polymer Matrix Composite Materials

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    1.1 This guide summarizes the application of ASTM standard test methods (and other supporting standards) to continuous-fiber reinforced polymer matrix composite materials. The most commonly used or most applicable ASTM standards are included, emphasizing use of standards of Committee D30 on Composite Materials. 1.2 This guide does not cover all possible standards that could apply to polymer matrix composites and restricts discussion to the documented scope. Commonly used but non-standard industry extensions of test method scopes, such as application of static test methods to fatigue testing, are not discussed. A more complete summary of general composite testing standards, including non-ASTM test methods, is included in the Composite Materials Handbook (MIL-HDBK-17). Additional specific recommendations for testing textile (fabric, braided) composites are contained in Guide D6856. 1.3 This guide does not specify a system of measurement; the systems specified within each of the referenced standards shall appl...

  18. The development and mechanical characterization of aluminium copper-carbon fiber metal matrix hybrid composite

    Science.gov (United States)

    Manzoor, M. U.; Feroze, M.; Ahmad, T.; Kamran, M.; Butt, M. T. Z.

    2018-04-01

    Metal matrix composites (MMCs) come under advanced materials that can be used for a wide range of industrial applications. MMCs contain a non-metallic reinforcement incorporated into a metallic matrix which can enhance properties over base metal alloys. Copper-Carbon fiber reinforced aluminium based hybrid composites were prepared by compo casting method. 4 weight % copper was used as alloying element with Al because of its precipitation hardened properties. Different weight compositions of composites were developed and characterized by mechanical testing. A significant improvement in tensile strength and micro hardness were found, before and after heat treatment of the composite. The SEM analysis of the fractured surfaces showed dispersed and embedded Carbon fibers within the network leading to the enhanced strength.

  19. Modeling the curing process of thermosetting resin matrix composites

    Science.gov (United States)

    Loos, A. C.

    1986-01-01

    A model is presented for simulating the curing process of a thermosetting resin matrix composite. The model relates the cure temperature, the cure pressure, and the properties of the prepreg to the thermal, chemical, and rheological processes occurring in the composite during cure. The results calculated with the computer code developed on the basis of the model were compared with the experimental data obtained from autoclave-curved composite laminates. Good agreement between the two sets of results was obtained.

  20. Acoustic emission as a screening tool for ceramic matrix composites

    Science.gov (United States)

    Ojard, Greg; Goberman, Dan; Holowczak, John

    2017-02-01

    Ceramic matrix composites are composite materials with ceramic fibers in a high temperature matrix of ceramic or glass-ceramic. This emerging class of materials is viewed as enabling for efficiency improvements in many energy conversion systems. The key controlling property of ceramic matrix composites is a relatively weak interface between the matrix and the fiber that aids crack deflection and fiber pullout resulting in greatly increased toughness over monolithic ceramics. United Technologies Research Center has been investigating glass-ceramic composite systems as a tool to understand processing effects on material performance related to the performance of the weak interface. Changes in the interface have been shown to affect the mechanical performance observed in flexural testing and subsequent microstructural investigations have confirmed the performance (or lack thereof) of the interface coating. Recently, the addition of acoustic emission testing during flexural testing has aided the understanding of the characteristics of the interface and its performance. The acoustic emission onset stress changes with strength and toughness and this could be a quality tool in screening the material before further development and use. The results of testing and analysis will be shown and additional material from other ceramic matrix composite systems may be included to show trends.

  1. Fabrication of metal matrix composites by powder metallurgy: A review

    Science.gov (United States)

    Manohar, Guttikonda; Dey, Abhijit; Pandey, K. M.; Maity, S. R.

    2018-04-01

    Now a day's metal matrix components are used in may industries and it finds the applications in many fields so, to make it as better performable materials. So, the need to increase the mechanical properties of the composites is there. As seen from previous studies major problem faced by the MMC's are wetting, interface bonding between reinforcement and matrix material while they are prepared by conventional methods like stir casting, squeeze casting and other techniques which uses liquid molten metals. So many researchers adopt PM to eliminate these defects and to increase the mechanical properties of the composites. Powder metallurgy is one of the better ways to prepare composites and Nano composites. And the major problem faced by the conventional methods are uniform distribution of the reinforcement particles in the matrix alloy, many researchers tried to homogeneously dispersion of reinforcements in matrix but they find it difficult through conventional methods, among all they find ultrasonic dispersion is efficient. This review article is mainly concentrated on importance of powder metallurgy in homogeneous distribution of reinforcement in matrix by ball milling or mechanical milling and how powder metallurgy improves the mechanical properties of the composites.

  2. Modeling the Mechanical Behavior of Ceramic Matrix Composite Materials

    Science.gov (United States)

    Jordan, William

    1998-01-01

    Ceramic matrix composites are ceramic materials, such as SiC, that have been reinforced by high strength fibers, such as carbon. Designers are interested in using ceramic matrix composites because they have the capability of withstanding significant loads while at relatively high temperatures (in excess of 1,000 C). Ceramic matrix composites retain the ceramic materials ability to withstand high temperatures, but also possess a much greater ductility and toughness. Their high strength and medium toughness is what makes them of so much interest to the aerospace community. This work concentrated on two different tasks. The first task was to do an extensive literature search into the mechanical behavior of ceramic matrix composite materials. This report contains the results of this task. The second task was to use this understanding to help interpret the ceramic matrix composite mechanical test results that had already been obtained by NASA. Since the specific details of these test results are subject to the International Traffic in Arms Regulations (ITAR), they are reported in a separate document (Jordan, 1997).

  3. Mechanical properties of aluminium based metal matrix composites reinforced with graphite nanoplatelets

    Energy Technology Data Exchange (ETDEWEB)

    Alam, Syed Nasimul, E-mail: syedn@nitrkl.ac.in; Kumar, Lailesh

    2016-06-14

    In this work Al-matrix composites reinforced by exfoliated graphite nanoplatelets (xGnP) is fabricated by powder metallurgy route and their microstructure, mechanical properties and sliding wear behaviour were investigated. Here, xGnP has been synthesized from the thermally exfoliated graphite produced from a graphite intercalation compound (GIC) through rapid evaporation of the intercalant at an elevated temperature. The xGnP synthesized was characterized using scanning electron microscope (SEM), high-resolution transmission electron microscope (HRTEM), x-ray diffraction (XRD), atomic force microscopy (AFM), x-ray photoelectron spectroscopy (XPS), differential scanning calorimetry and thermogravimetric analysis (DSC/TGA), Raman spectroscopy and Fourier transform infrared spectroscopy (FTIR). The Al and xGnP powder mixtures were consolidated under a load of 565 MPa followed by sintering at 550 °C for 2 h in an inert atmosphere. Al-1, 2, 3 and 5 wt% xGnP nanocomposites were developed. Results of the wear test show that there was a significant improvement in the wear resistance of the composites up to the addition of 3 wt% of xGnP in the Al matrix. The hardness of the various Al-xGnP composites also shows improvement upto the addition of 1 wt% xGnP beyond which there was a decrease in the hardness of the composites. The tensile strength of the Al-xGnP composites continuously reduced with the addition of xGnP due to the formation of Al{sub 4}C{sub 3} particles at the interface of the Al and xGnP in the composite.

  4. Improving Turbine Performance with Ceramic Matrix Composites

    Science.gov (United States)

    DiCarlo, James A.

    2007-01-01

    Under the new NASA Fundamental Aeronautics Program, efforts are on-going within the Supersonics Project aimed at the implementation of advanced SiC/SiC ceramic composites into hot section components of future gas turbine engines. Due to recent NASA advancements in SiC-based fibers and matrices, these composites are lighter and capable of much higher service temperatures than current metallic superalloys, which in turn will allow the engines to operate at higher efficiencies and reduced emissions. This presentation briefly reviews studies within Task 6.3.3 that are primarily aimed at developing physics-based concepts, tools, and process/property models for micro- and macro-structural design, fabrication, and lifing of SiC/SiC turbine components in general and airfoils in particular. Particular emphasis is currently being placed on understanding and modeling (1) creep effects on residual stress development within the component, (2) fiber architecture effects on key composite properties such as design strength, and (3) preform formation processes so that the optimum architectures can be implemented into complex-shaped components, such as turbine vanes and blades.

  5. Weldability of Al4C3-Al composites via diffusion welding technique

    International Nuclear Information System (INIS)

    Arik, Halil; Aydin, Mustafa; Kurt, Adem; Turker, Mehmet

    2005-01-01

    In this study, Al-Al 4 C 3 composites, produced by powder metallurgy in situ techniques, were joined by diffusion welding technique at 250 MPa pressure with various welding temperatures and durations. Microstructures and shear strengths of the joined areas were determined. Al powders were mixed with 2% carbon black and milled in a high energy ball mill (mechanical alloying) for up to 20 h. In order to obtain cylindrical blanks with 10 mm in diameter and 15 mm in height, powders were compacted in a single action press at 1000 MPa. Samples were sintered in Ar atmosphere at 650 deg C and metal matrix composite (MMC) containing 8% Al 4 C 3 particles were produced. Products were then joined to each other by using diffusion welding techniques. Scanning electron microscopy examination was carried out on the welded interfaces and shear tests were conducted to the sample interfaces to find out the effect of welding temperatures and duration on the weldability properties. It was found that high welding temperatures resulted in increase of both joined strength and shear properties. However, increase in welding duration did not make any detectable changes. Results indicated that MMC could be joined by diffusion welding technique successfully with the 88% strength of base material

  6. Ceramic matrix composites using polymer pyrolysis and liquid densification processing

    International Nuclear Information System (INIS)

    Davis, H.O.; Petrak, D.R.

    1995-01-01

    The polymer precursor approach for manufacture of ceramic matrix composites (CMCs) is both flexible and tailorable to shape and engineering requirements. The tailorability includes a wide range of reinforcements, polymer matrix precursors and fillers. Processing is selected based on cure/pressure requirements to best produce the required shape, radii, fiber volume and fiber orientation. Combinations of tooling used for cure/pressure applications are discussed and fabricated components are shown. ((orig.))

  7. Microstructure, Friction and Wear of Aluminum Matrix Composites

    Science.gov (United States)

    Florea, R. M.

    2018-06-01

    MMCs are made by dispersing a reinforcing material into a metal matrix. They are prepared by casting, although several technical challenges exist with casting technology. Achieving a homogeneous distribution of reinforcement within the matrix is one such challenge, and this affects directly on the properties and quality of composite. The aluminum alloy composite materials consist of high strength, high stiffness, more thermal stability, more corrosion and wear resistance, and more fatigue life. Aluminum alloy materials found to be the best alternative with its unique capacity of designing the materials to give required properties. In this work a composite is developed by adding silicon carbide in Aluminum metal matrix by mass ratio 5%, 10% and 15%. Mechanical tests such as hardness test and microstructure test are conducted.

  8. Fatigue and frictional heating in ceramic matrix composites

    DEFF Research Database (Denmark)

    Jacobsen, T.K.; Sørensen, B.F.; Brøndsted, P.

    1997-01-01

    This paper describes an experimental technique for monitoring the damage evolution in ceramic matrix composites during cyclic testing. The damage is related to heat dissipation, which may be measured as radiated heat from the surface of the test specimen. In the present experimental set-up an iso......This paper describes an experimental technique for monitoring the damage evolution in ceramic matrix composites during cyclic testing. The damage is related to heat dissipation, which may be measured as radiated heat from the surface of the test specimen. In the present experimental set...... with a high spatial and temperature resolution and changes in the heat dissipation can be measured almost instantaneously. The technique has been tested on uni-directional ceramic matrix composites. Experimental results are shown and the possibilities and the limitations of the technique are discussed....

  9. 4TH International Conference on High-Temperature Ceramic Matrix Composites

    National Research Council Canada - National Science Library

    2001-01-01

    .... Topic to be covered include fibers, interfaces, interphases, non-oxide ceramic matrix composites, oxide/oxide ceramic matrix composites, coatings, and applications of high-temperature ceramic matrix...

  10. Matrix densification of SiC composites by sintering process

    International Nuclear Information System (INIS)

    Kim, Young-Wook; Jang, Doo-Hee; Eom, Jung-Hye; Chun, Yong-Seong

    2007-02-01

    The objectives of this research are to develop a process for dense SiC fiber-SiC composites with a porosity of 5% or less and to develop high-strength SiC fiber-SiC composites with a strength of 500 MPa or higher. To meet the above objectives, the following research topics were investigated ; new process development for the densification of SiC fiber-SiC composites, effect of processing parameters on densification of SiC fiber-SiC composites, effect of additive composition on matrix microstructure, effects of additive composition and content on densification of SiC fiber-SiC composites, mechanical properties of SiC fiber-SiC composites, effect of fiber coating on densification and strength of SiC fiber-SiC composites, development of new additive composition. There has been a great deal of progress in the development of technologies for the processing and densification of SiC fiber-SiC composites and in better understanding of additive-densification-mechanical property relations as results of this project. Based on the progress, dense SiC fiber-SiC composites (≥97%) and high strength SiC fiber-SiC composites (≥600 MPa) have been developed. Development of 2D SiC fiber-SiC composites with a relative density of ≥97% and a strength of ≥600 MPa can be counted as a notable achievement

  11. Progressive delamination in polymer matrix composite laminates: A new approach

    Science.gov (United States)

    Chamis, C. C.; Murthy, P. L. N.; Minnetyan, L.

    1992-01-01

    A new approach independent of stress intensity factors and fracture toughness parameters has been developed and is described for the computational simulation of progressive delamination in polymer matrix composite laminates. The damage stages are quantified based on physics via composite mechanics while the degradation of the laminate behavior is quantified via the finite element method. The approach accounts for all types of composite behavior, laminate configuration, load conditions, and delamination processes starting from damage initiation, to unstable propagation, and to laminate fracture. Results of laminate fracture in composite beams, panels, plates, and shells are presented to demonstrate the effectiveness and versatility of this new approach.

  12. Ceramic matrix composites -- Advanced high-temperature structural materials

    International Nuclear Information System (INIS)

    Lowden, R.A.; Ferber, M.K.; DiPietro, S.G.

    1995-01-01

    This symposium on Ceramic Matrix Composites: Advanced High-Temperature Structural Materials was held at the 1994 MRS Fall Meeting in Boston, Massachusetts on November 28--December 2. The symposium was sponsored by the Department of Energy's Office of Industrial Technology's Continuous Fiber Ceramic Composites Program, the Air Force Office of Scientific Research, and NASA Lewis Research Center. Among the competing materials for advanced, high-temperature applications, ceramic matrix composites are leading candidates. The symposium was organized such that papers concerning constituents--fibers and matrices--were presented first, followed by composite processing, modeling of mechanical behavior, and thermomechanical testing. More stable reinforcements are necessary to enhance the performance and life of fiber-reinforced ceramic composites, and to ensure final acceptance of these materials for high-temperature applications. Encouraging results in the areas of polymer-derived SiC fibers and single crystal oxide filaments were given, suggesting composites with improved thermomechanical properties and stability will be realized in the near future. The significance of the fiber-matrix interface in the design and performance of these materials is evident. Numerous mechanical models to relate interface properties to composite behavior, and interpret test methods and data, were enthusiastically discussed. One issue of great concern for any advanced material for use in extreme environments is stability. This theme arose frequently throughout the symposium and was the topic of focus on the final day. Fifty nine papers have been processed separately for inclusion on the data base

  13. Composite Matrix Regenerator for Stirling Engines

    Science.gov (United States)

    Knowles, Timothy R.

    1997-01-01

    This project concerns the design, fabrication and testing of carbon regenerators for use in Stirling power convertors. Radial fiber design with nonmetallic components offers a number of potential advantages over conventional steel regenerators: reduced conduction and pressure drop losses, and the capability for higher temperature, higher frequency operation. Diverse composite fabrication methods are explored and lessons learned are summarized. A pulsed single-blow test rig has been developed that has been used for generating thermal effectiveness data for different flow velocities. Carbon regenerators have been fabricated by carbon vapor infiltration of electroflocked preforms. Performance data in a small Stirling engine are obtained. Prototype regenerators designed for the BP-1000 power convertor were fabricated and delivered to NASA-Lewis.

  14. Electron beam curing of polymer matrix composites

    International Nuclear Information System (INIS)

    Janke, C.J.; Wheeler, D.; Saunders, C.

    1998-01-01

    The purpose of the CRADA was to conduct research and development activities to better understand and utilize the electron beam PMC curing technology. This technology will be used to replace or supplement existing PMC thermal curing processes in Department of Energy (DOE) Defense Programs (DP) projects and American aircraft and aerospace industries. This effort involved Lockheed Martin Energy Systems, Inc./Lockheed Martin Energy Research Corp. (Contractor), Sandia National Laboratories, and ten industrial Participants including four major aircraft and aerospace companies, three advanced materials companies, and three electron beam processing organizations. The technical objective of the CRADA was to synthesize and/or modify high performance, electron beam curable materials that meet specific end-use application requirements. There were six tasks in this CRADA including: Electron beam materials development; Electron beam database development; Economic analysis; Low-cost Electron Beam tooling development; Electron beam curing systems integration; and Demonstration articles/prototype structures development. The contractor managed, participated and integrated all the tasks, and optimized the project efforts through the coordination, exchange, and dissemination of information to the project participants. Members of the Contractor team were also the principal inventors on several electron beam related patents and a 1997 R and D 100 Award winner on Electron-Beam-Curable Cationic Epoxy Resins. The CRADA achieved a major breakthrough for the composites industry by having successfully developed high-performance electron beam curable cationic epoxy resins for use in composites, adhesives, tooling compounds, potting compounds, syntactic foams, etc. UCB Chemicals, the world's largest supplier of radiation-curable polymers, has acquired a license to produce and sell these resins worldwide

  15. Influence of interfacial reactions on the fiber push-out behavior in sapphire fiber-reinforced-NiAl(Yb) composites

    International Nuclear Information System (INIS)

    Tewari, S.N.; Asthana, R.; Tiwari, R.; Bowman, R.R.

    1993-01-01

    The influence of microstructure of the fiber-matrix interface on the fiber push-out behavior has been examined in sapphire fiber-reinforced NiAl and NiAl(Yb) matrix composites synthesized using powder metallurgy techniques combined with zone directional solidification (DS). The push-out stress-displacement curves were observed to consist of an initial 'pseudoelastic' region, wherein the stress increased linearly with displacement, followed by an 'inelastic' region, where the slope of the stress-displacement plot decreased until a maximum stress was reached, and the subsequent stress drop to a constant 'frictional' stress. Chemical reaction between the fiber and the matrix resulted in higher interfacial shear strength in powder cloth processed sapphire-NiAl(Yb) composites as compared to the sapphire-NiAl composites. Grain boundaries in contact with the fibers on the back face of the push-out samples were the preferred sites for crack nucleation in PM composites. The frictional stress was independent of the microstructure and processing variables for NiAl composites, but showed strong dependence on these variables for the NiAl(Yb) composites. The DS processing enhanced the fiber-matrix interfacial shear strength of feedstock PM-NiAl/sapphire composites. However, it reduced the interfacial shear strength of PM-NiAl(Yb)-sapphire composites

  16. Drilling of metal matrix composites: cutting forces and chip formation

    International Nuclear Information System (INIS)

    Songmene, V.; Balout, B.; Masounave, J.

    2002-01-01

    Particulate metal matrix composites (MMCs) are known for their low weight and their high wear resistance, but also for the difficulties encountered during their machining. New aluminium MMCs containing with both soft lubricating graphite particles and hard particles (silicon carbide or alumina) with improved machinability were developed. This study investigates the drilling of these composites as compared to non-reinforced aluminium. The microstructure of chip, the cutting forces, the shear angles and the friction at tool-chip interface are used to compare the machinability of these composites. It was found that, during drilling of this new family of composites, the feed rate, and the nature of reinforcing particles govern the cutting forces. The mathematical models established by previous researchers for predicting the cutting forces when drilling metals were validated for these composites. The reinforcing particles within the composite help for chip segmentation, making the composite more brittle and easy to shear during the cutting process. (author)

  17. An Assessment of Mechanical and Tribological Property of Hybrid Aluminium Metal Matrix Composite

    Directory of Open Access Journals (Sweden)

    R. Santosh Kumar

    2017-04-01

    Full Text Available Composite materials has huge requirement in the area of automobile, aerospace, and wear resistant applications. This study presents the synthesis of composite reinforced with SiC and Al2O3 using gravity stir casting. Stir casting is the manufacturing process that is incorporated to produce the composite material because of its extreme bonding capacity with base material. The composition of reinforcement with 6061 aluminium matrix is SiC-7.5% and Al2O3 -2.5% respectively. The average size of reinforcement particle is 30-40 microns. The synthesised composite casting is machined using EDM to prepare specimens for various tests. Microstructure study was carried and the microstructure images prove the existence and dispersion of reinforcement particles in the metal matrix. There is no visible porosity is observed. The hardness of the specimen is tested using Vickers hardness tester and found considerable increase when compare with parent alloy Al 6061. Also mechanical and tribological properties of hybrid Aluminium metal matrix composite were employed. The fortifying material, Silicon Carbide is composed of tetrahedral of carbon and silicon atoms with strong bonds in crystal lattice along with its excellent wear resistance property and alumina have high strength and wear resistance. To avoid enormous material wastage and to achieve absolute accuracy, wire-cut EDM process is capitalised to engrave the specimen as per required dimensions. Three Tensile test specimens were prepared, in order to achieve reliability in results as per ASTM- E8 standard, and the values were tabulated. Impact test was carried out and the readings were tabulated. Wear test was carried out using pin on disc wear test apparatus and the results show considerable increase in wear resistant property when compare with parent alloy Al6061.The above work proves the successful fabrication of composite and evaluation of properties.

  18. Influence of Heat Treatment on Abrasive Wear Resistance of Silumin Matrix Composite Castings

    Directory of Open Access Journals (Sweden)

    Gawdzińska K.

    2016-03-01

    Full Text Available The authors attempted at examining the effect of heat treatment on abrasive wear resistance of metal composite castings. Metal matrix composites were made by infiltrating preforms created from unordered short fibers (graphite or silumin with liquid aluminium alloy AlSi12(b. Thus prepared composites were subject to solution heat treatment at a temperature of 520°C for four hours, then aging at a temperature of 220°C for four hours. Abrasion resistance of the material was tested before and after thermal treatment.

  19. Compressive behavior of wire reinforced bulk metallic glass matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seung-Yub [Department of Materials Science, M/C 138-78, California Institute of Technology, Pasadena, CA 91125 (United States); Clausen, Bjorn [Lujan Neutron Science Center, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Uestuendag, Ersan [Department of Materials Science and Engineering, Iowa State University, Ames, IA 50011 (United States)]. E-mail: ustundag@iastate.edu; Choi-Yim, Haein [Department of Materials Science, M/C 138-78, California Institute of Technology, Pasadena, CA 91125 (United States); Aydiner, C. Can [Department of Materials Science and Engineering, Iowa State University, Ames, IA 50011 (United States); Bourke, Mark A.M. [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)

    2005-06-15

    Bulk metallic glasses (BMGs) possess a unique set of mechanical properties that make them attractive structural materials. However, when loaded without constraint, BMGs fracture catastrophically due to formation of macroscopic shear bands and this behavior reduces their reliability. To address this issue, BMG matrix composites have been developed. In this investigation, neutron diffraction was used during uniaxial compressive loading to measure the internal strains in the second phases of various BMG composites reinforced with Ta, Mo, or stainless steel wires. The diffraction data were then employed to develop a finite element model that deduced the in situ constitutive behavior of each phase. It was found that the reinforcements yielded first and started transferring load to the matrix, which remained elastic during the whole experiment. While the present composites exhibited enhanced ductility, largely due to their ductile reinforcements, they yielded at applied stresses lower than those found in W reinforced composites.

  20. Ceramic fiber reinforced glass-ceramic matrix composite

    Science.gov (United States)

    Bansal, Narottam P. (Inventor)

    1993-01-01

    A slurry of BSAS glass powders is cast into tapes which are cut to predetermined sizes. Mats of continuous chemical vapor deposition (CVD)-SiC fibers are alternately stacked with these matrix tapes. This tape-mat stack is warm-pressed to produce a 'green' composite which is heated to burn out organic constituents. The remaining interim material is then hot-pressed to form a BSAS glass-ceramic fiber-reinforced composite.

  1. Metallic-fibre-reinforced ceramic-matrix composite

    International Nuclear Information System (INIS)

    Prevost, F.; Schnedecker, G.; Boncoeur, M.

    1994-01-01

    A refractory metal wire cloth is embedded in an oxide ceramic matrix, using a plasma spraying technology, in order to elaborate composite plates. When mechanically tested, the composite fails with a pseudo-ductile fracture mode whereas the ceramic alone is originally brittle. It exhibits a higher fracture strength, and remains in the form of a single piece even when straining is important. No further heat treatment is needed after the original processing to reach these characteristics. (authors). 2 figs., 2 refs

  2. EDM machinability of SiCw/Al composites

    Science.gov (United States)

    Ramulu, M.; Taya, M.

    1989-01-01

    Machinability of high temperature composites was investigated. Target materials, 15 and 25 vol pct SiC whisker-2124 aluminum composites, were machined by electrodischarge sinker machining and diamond saw. The machined surfaces of these metal matrix composites were examined by SEM and profilometry to determine the surface finish. Microhardness measurements were also performed on the as-machined composites.

  3. Thermosetting Polymer-Matrix Composites for Strucutral Repair Applications

    Energy Technology Data Exchange (ETDEWEB)

    Goertzen, William Kirby [Iowa State Univ., Ames, IA (United States)

    2007-12-01

    Several classes of thermosetting polymer matrix composites were evaluated for use in structural repair applications. Initial work involved the characterization and evaluation of woven carbon fiber/epoxy matrix composites for structural pipeline repair. Cyanate ester resins were evaluated as a replacement for epoxy in composites for high-temperature pipe repair applications, and as the basis for adhesives for resin infusion repair of high-temperature composite materials. Carbon fiber/cyanate ester matrix composites and fumed silica/cyanate ester nanocomposites were evaluated for their thermal, mechanical, viscoelastic, and rheological properties as they relate to their structure, chemistry, and processing characteristics. The bisphenol E cyanate ester under investigation possesses a high glass transition temperature, excellent mechanical properties, and unique ambient temperature processability. The incorporate of fumed silica served to enhance the mechanical and rheological properties of the polymer and reduce thermal expansion without sacrificing glass transition or drastically altering curing kinetics. Characterization of the composites included dynamic mechanical analysis, thermomechanical analysis, differential scanning calorimetry, thermogravimetric analysis, rheological and rheokinetic evaluation, and transmission electron microscopy.

  4. Mechanical characterization of copper coated carbon nanotubes reinforced aluminum matrix composites

    International Nuclear Information System (INIS)

    Maqbool, Adnan; Hussain, M. Asif; Khalid, F. Ahmad; Bakhsh, Nabi; Hussain, Ali; Kim, Myong Ho

    2013-01-01

    In this investigation, carbon nanotube (CNT) reinforced aluminum composites were prepared by the molecular-level mixing process using copper coated CNTs. The mixing of CNTs was accomplished by ultrasonic mixing and ball milling. Electroless Cu-coated CNTs were used to enhance the interfacial bonding between CNTs and aluminum. Scanning electron microscope analysis revealed the homogenous dispersion of Cu-coated CNTs in the composite samples compared with the uncoated CNTs. The samples were pressureless sintered under vacuum followed by hot rolling to promote the uniform microstructure and dispersion of CNTs. In 1.0 wt.% uncoated and Cu-coated CNT/Al composites, compared to pure Al, the microhardness increased by 44% and 103%, respectively. As compared to the pure Al, for 1.0 wt.% uncoated CNT/Al composite, increase in yield strength and ultimate tensile strength was estimated about 58% and 62%, respectively. However, in case of 1.0 wt.% Cu-coated CNT/Al composite, yield strength and ultimate tensile strength were increased significantly about 121% and 107%, respectively. - Graphical Abstract: Copper coated CNTs were synthesized by the electroless plating process. Optimizing the plating bath to (1:1) by wt CNTs with Cu, thickness of Cu-coated CNTs has been reduced to 100 nm. Cu-coated CNTs developed the stronger interfacial bonding with the Al matrix which resulted in the efficient transfer of load. Highlights: • Copper coated CNTs were synthesized by the electroless plating process. • Thickness of Cu-coated CNTs has been reduced to 100 nm by optimized plating bath. • In 1.0 wt.% Cu-coated CNT/Al composite, microhardness increased by 103%. • Cu-coated CNTs transfer load efficiently with stronger interfacial bonding. • In 1.0 wt.% Cu-coated CNT/Al composite, Y.S and UTS increased by 126% and 105%

  5. Load transfer in short fibre reinforced metal matrix composites

    International Nuclear Information System (INIS)

    Garces, Gerardo; Bruno, Giovanni; Wanner, Alexander

    2007-01-01

    The internal load transfer and the deformation behaviour of aluminium-matrix composites reinforced with 2D-random alumina (Saffil) short fibres was studied for different loading modes. The evolution of stress in the metallic matrix was measured by neutron diffraction during in situ uniaxial deformation tests. Tensile and compressive tests were performed with loading axis parallel or perpendicular to the 2D-reinforcement plane. The fibre stresses were computed based on force equilibrium considerations. The results are discussed in light of a model recently established by the co-authors for composites with visco-plastic matrix behaviour and extended to the case of plastic deformation in the present study. Based on that model, the evolution of internal stresses and the macroscopic stress-strain were simulated. Comparison between the experimental and computational results shows a qualitative agreement in all relevant aspects

  6. Metal matrix composites: History, status, factors and future

    Science.gov (United States)

    Cyriac, Ajith James

    The history, status, and future of metal matrix composites are presented by evaluating the progression of available literature through time. The trends that existed and issues that still prevail are discussed and a prediction of the future for MMCs is presented. The factors that govern the performance of metal matrix composites are also discussed. In many developed countries and in several developing countries there exists continued interest in MMCs. Researchers tried numerous combinations of matrices and reinforcements since work strictly on MMCs began in the 1950s. This led to developments for aerospace and defense applications, but resultant commercial applications were limited. The introduction of ceramic whiskers as reinforcement and the development of 'in-situ' eutectics in the 1960s aided high temperature applications in aircraft engines. In the late 1970s the automobile industries started to take MMCs seriously. In the last 20 years, MMCs evolved from laboratories to a class of materials with numerous applications and commercial markets. After the collapse of the Berlin Wall, prevailing order in the world changed drastically. This effect was evident in the progression of metal matrix composites. The internet connected the world like never before and tremendous information was available for researchers around the world. Globalization and the internet resulted in the transformation of the world to a more level playing field, and this effect is evident in the nature and source of research on metal matrix composites happening around the world.

  7. Analysis of Damage in a Ceramic Matrix Composite

    DEFF Research Database (Denmark)

    Sørensen, Bent F.; Talreja, Ramesh

    1993-01-01

    Mechanisms of damage and the associated mechanical response are stud ied for a unidirectionally fiber-reinforced ceramic matrix composite subjected to uniaxial tensile loading parallel to fibers. A multi-stage development of damage is identified, and for each stage the governing mechanisms...

  8. Demineralized dentin matrix composite collagen material for bone tissue regeneration.

    Science.gov (United States)

    Li, Jianan; Yang, Juan; Zhong, Xiaozhong; He, Fengrong; Wu, Xiongwen; Shen, Guanxin

    2013-01-01

    Demineralized dentin matrix (DDM) had been successfully used in clinics as bone repair biomaterial for many years. However, particle morphology of DDM limited it further applications. In this study, DDM and collagen were prepared to DDM composite collagen material. The surface morphology of the material was studied by scanning electron microscope (SEM). MC3T3-E1 cells responses in vitro and tissue responses in vivo by implantation of DDM composite collagen material in bone defect of rabbits were also investigated. SEM analysis showed that DDM composite collagen material evenly distributed and formed a porous scaffold. Cell culture and animal models results indicated that DDM composite collagen material was biocompatible and could support cell proliferation and differentiation. Histological evaluation showed that DDM composite collagen material exhibited good biocompatibility, biodegradability and osteoconductivity with host bone in vivo. The results suggested that DDM composite collagen material might have a significant clinical advantage and potential to be applied in bone and orthopedic surgery.

  9. Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

    Energy Technology Data Exchange (ETDEWEB)

    Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

    2005-07-01

    Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

  10. Effect of aging hardening on in situ synthesis magnesium matrix composites

    International Nuclear Information System (INIS)

    Zhang Xiuqing; Liao Lihua; Ma Naiheng; Wang Haowei

    2006-01-01

    Magnesium matrix composites reinforced with TiC particulates was synthesized using in situ synthesis technique. The result of XRD revealed the presence of TiC in precursor blocks and TiC/AZ91 composites. Effect of aging hardening on the composites was described using Brinell hardness measurements and scanning electron microscopy (SEM). The results revealed that the aging hardening peak of TiC/AZ91 composite appeared earlier comparatively with that of AZ91 magnesium alloy. And the appearance of aging hardening peak was earlier under the higher aging temperature such as 200 deg. C. The precipitating behavior of Mg 17 Al 12 phase in AZ91 alloy and TiC/AZ91 composites was described. Little discontinuous was discovered in the composites, and the amount of continuous precipitate in the composite matrix is smaller comparatively to that of AZ91 alloy. These results were analyzed with the fine grain size, much more interface between TiC and magnesium and high-density dislocation in magnesium matrix, which was contributed to the addition of TiC particulates

  11. Characterization and control of the fiber-matrix interface in ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Lowden, R.A.

    1989-03-01

    Fiber-reinforced SiC composites fabricated by thermal-gradient forced-flow chemical-vapor infiltration (FCVI) have exhibited both composite (toughened) and brittle behavior during mechanical property evaluation. Detailed analysis of the fiber-matrix interface revealed that a silica layer on the surface of Nicalon Si-C-O fibers tightly bonds the fiber to the matrix. The strongly bonded fiber and matrix, combined with the reduction in the strength of the fibers that occurs during processing, resulted in the observed brittle behavior. The mechanical behavior of Nicalon/SiC composites has been improved by applying thin coatings (silicon carbide, boron, boron nitride, molybdenum, carbon) to the fibers, prior to densification, to control the interfacial bond. Varying degrees of bonding have been achieved with different coating materials and film thicknesses. Fiber-matrix bond strengths have been quantitatively evaluated using an indentation method and a simple tensile test. The effects of bonding and friction on the mechanical behavior of this composite system have been investigated. 167 refs., 59 figs., 18 tabs.

  12. Effect of platelet orientation on the properties of alumina platelet zirconia matrix composites

    DEFF Research Database (Denmark)

    Toft Sørensen, O.; Li, W.-Y.

    1996-01-01

    Platelet alignment in Al2O3pl - TZ3YS composites formed by injection moulding, slip casting, and tape casting, has been examined. Mechanical properties have been determined in terms of flexural strength and fracture toughness, with respect to materials formed by different techniques, and to the p...... 220 and 300 degrees C, which is approximately in the same range as for the matrix....

  13. Aging linear viscoelasticity of matrix-inclusion composite materials featuring ellipsoidal inclusions

    OpenAIRE

    LAVERGNE, Francis; SAB, Karam; SANAHUJA, Julien; BORNERT, Michel; TOULEMONDE, Charles

    2016-01-01

    A multi-scale homogenization scheme is proposed to estimate the time-dependent strains of fiber-reinforced concrete. This material is modeled as an aging linear viscoelastic composite material featuring ellipsoidal inclusions embedded in a viscoelastic cementitious matrix characterized by a time-dependent Poisson's ratio. To this end, the homogenization scheme proposed in Lavergne et al. [1] is adapted to the case of a time-dependent Poisson's ratio and it is successfully validated on a non-a...

  14. Feasibility study on development of metal matrix composite by microwave stir casting

    Science.gov (United States)

    Lingappa, S. M.; Srinath, M. S.; Amarendra, H. J.

    2018-04-01

    Need for better service oriented materials has boosted the demand for metal matrix composite materials, which can be developed to have necessary properties. One of the most widely utilized metal matrix composite is Al-SiC, which is having a matrix made of aluminium metal and SiC as reinforcement. Lightweight and conductivity of aluminium, when combined with hardness and wear resistance of SiC provides an excellent platform for various applications in the field of electronics, automotives, and aerospace and so on. However, uniform distribution of reinforcement particles is an issue and has to be addressed. The present study is an attempt made to develop Al-SiC metal matrix composite by melting base metal using microwave hybrid heating technique, followed by addition of reinforcement and stirring the mixture for obtaining homogenous mixture. X-Ray Diffraction analysis shows the presence of aluminium and SiC in the cast material. Further, microstructural study shows the distribution of SiC particles in the grain boundaries.

  15. Carbide-reinforced metal matrix composite by direct metal deposition

    Science.gov (United States)

    Novichenko, D.; Thivillon, L.; Bertrand, Ph.; Smurov, I.

    Direct metal deposition (DMD) is an automated 3D laser cladding technology with co-axial powder injection for industrial applications. The actual objective is to demonstrate the possibility to produce metal matrix composite objects in a single-step process. Powders of Fe-based alloy (16NCD13) and titanium carbide (TiC) are premixed before cladding. Volume content of the carbide-reinforced phase is varied. Relationships between the main laser cladding parameters and the geometry of the built-up objects (single track, 2D coating) are discussed. On the base of parametric study, a laser cladding process map for the deposition of individual tracks was established. Microstructure and composition of the laser-fabricated metal matrix composite objects are examined. Two different types of structures: (a) with the presence of undissolved and (b) precipitated titanium carbides are observed. Mechanism of formation of diverse precipitated titanium carbides is studied.

  16. Cellular Magnesium Matrix Foam Composites for Mechanical Damping Applications

    Science.gov (United States)

    Shunmugasamy, Vasanth Chakravarthy; Mansoor, Bilal; Gupta, Nikhil

    2016-01-01

    The damping characteristics of metal alloys and metal matrix composites are relevant to the automotive, aerospace, and marine structures. Use of lightweight materials can help in increasing payload capacity and in decreasing fuel consumption. Lightweight composite materials possessing high damping capabilities that can be designed as structural members can greatly benefit in addressing these needs. In this context, the damping properties of lightweight metals such as aluminum and magnesium and their respective composites have been studied in the existing literature. This review focuses on analyzing the damping properties of aluminum and magnesium alloys and their cellular composites. The damping properties of various lightweight alloys and composites are compared on the basis of their density to understand the potential for weight saving in structural applications. Magnesium alloys are observed to possess better damping properties in comparison to aluminum. However, aluminum matrix syntactic foams reinforced with silicon carbide hollow particles possess a damping capacity and density comparable to magnesium alloy. By using the data presented in the study, composites with specific compositions and properties can be selected for a given application. In addition, the comparison of the results helps in identifying the areas where attention needs to be focused to address the future needs.

  17. Stochastic-Strength-Based Damage Simulation Tool for Ceramic Matrix and Polymer Matrix Composite Structures

    Science.gov (United States)

    Nemeth, Noel N.; Bednarcyk, Brett A.; Pineda, Evan J.; Walton, Owen J.; Arnold, Steven M.

    2016-01-01

    Stochastic-based, discrete-event progressive damage simulations of ceramic-matrix composite and polymer matrix composite material structures have been enabled through the development of a unique multiscale modeling tool. This effort involves coupling three independently developed software programs: (1) the Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC), (2) the Ceramics Analysis and Reliability Evaluation of Structures Life Prediction Program (CARES/ Life), and (3) the Abaqus finite element analysis (FEA) program. MAC/GMC contributes multiscale modeling capabilities and micromechanics relations to determine stresses and deformations at the microscale of the composite material repeating unit cell (RUC). CARES/Life contributes statistical multiaxial failure criteria that can be applied to the individual brittle-material constituents of the RUC. Abaqus is used at the global scale to model the overall composite structure. An Abaqus user-defined material (UMAT) interface, referred to here as "FEAMAC/CARES," was developed that enables MAC/GMC and CARES/Life to operate seamlessly with the Abaqus FEA code. For each FEAMAC/CARES simulation trial, the stochastic nature of brittle material strength results in random, discrete damage events, which incrementally progress and lead to ultimate structural failure. This report describes the FEAMAC/CARES methodology and discusses examples that illustrate the performance of the tool. A comprehensive example problem, simulating the progressive damage of laminated ceramic matrix composites under various off-axis loading conditions and including a double notched tensile specimen geometry, is described in a separate report.

  18. Fibre-matrix bond strength studies of glass, ceramic, and metal matrix composites

    Science.gov (United States)

    Grande, D. H.; Mandell, J. F.; Hong, K. C. C.

    1988-01-01

    An indentation test technique for compressively loading the ends of individual fibers to produce debonding has been applied to metal, glass, and glass-ceramic matrix composites; bond strength values at debond initiation are calculated using a finite-element model. Results are correlated with composite longitudinal and interlaminar shear behavior for carbon and Nicalon fiber-reinforced glasses and glass-ceramics including the effects of matrix modifications, processing conditions, and high-temperature oxidation embrittlement. The data indicate that significant bonding to improve off-axis and shear properties can be tolerated before the longitudinal behavior becomes brittle. Residual stress and other mechanical bonding effects are important, but improved analyses and multiaxial interfacial failure criteria are needed to adequately interpret bond strength data in terms of composite performance.

  19. Carbon fibre reinforced copper matrix composites: processing routes and properties

    Energy Technology Data Exchange (ETDEWEB)

    Le Petitcorps, Y. [Bordeaux-1 Univ., 33 - Pessac (France). ICMCB; Poueylaud, J.M. [Bordeaux-1 Univ., 33 - Pessac (France). ICMCB; Albingre, L. [Bordeaux-1 Univ., 33 - Pessac (France). ICMCB; Berdeu, B. [L`Electrolyse, 33 - Latresne (France); Lobstein, P. [L`Electrolyse, 33 - Latresne (France); Silvain, J.F. [Bordeaux-1 Univ., 33 - Pessac (France). ICMCB

    1997-06-01

    Copper matrix composites are of interest for applications in the electronic field which requires materials with high thermal conductivity properties. The use of carbon fibres can (1) decrease the density and the coefficient of thermal expansion of the material and (2) increase the stiffness and strength to rupture of the resulting composite. In order to produce cheap materials, chemical plating and uniaxial hot pressing processing routes were chosen. 1D-C{sub (P55Thornel)} / Cu prepregs were hot pressed in an argon atmosphere at 750 C during 30 min. The volume fraction of the fibres within the composite was in the range of 10-35%. Physical (density and thermal expansion coefficient) and thermal conductivity properties of the composite were in good agreement with the predictions. However this material exhibits very poor mechanical properties (Young`s modulus and tensile strength). Scanning electron microscopy (SEM) observations of the surfaces of ruptures have shown that (1) a very weak bonding between the graphite fibres and the copper matrix was formed and (2) the rupture of the composite was initiated in the matrix at the copper grain boundaries. In order to overcome these two difficulties, the carbon fibres were pre-coated with a thin layer (100 nm) of cobalt. The aim of the cobalt was to react with the carbon to form carbide compounds and as a consequence to increase the bonding between the metal and the fibre. The tensile properties ({sigma}{sub c}{sup R} and E{sub c}) of this composite were then increased by 50% in comparison with the former material; however the strain to rupture was still too weak ({epsilon}{sub c}{sup R} = 0.5%). In order to explain the role of each constituents, X-ray profiles and TEM analyses were done at the fibre/matrix interface and at the grain boundaries. Some modifications of the chemical plating steps were done to improve the purity of the copper. (orig.)

  20. Influence of reinforcement grade and matrix composition on corrosion resistance of cast aluminium matrix composites (A3xx.x/SiCp) in a humid environment

    Energy Technology Data Exchange (ETDEWEB)

    Pardo, A.; Viejo, F.; Carboneras, M. [Departamento de Ciencia de Materiales, Facultad de Quimica Universidad Complutense, 28040, Madrid (Spain); Merino, M.C. [Departamento de Ciencia de Materiales, Facultad de Quimica Universidad Complutense, 28040, Madrid (Spain); Departamento de Tecnologia Industrial, Universidad Alfonso X El Sabio, 28691, Villanueva de la Canada, Madrid (Spain); Lopez, M.D. [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, 28931, Mostoles, Madrid (Spain); Merino, S. [Departamento de Tecnologia Industrial, Universidad Alfonso X El Sabio, 28691, Villanueva de la Canada, Madrid (Spain)

    2003-05-01

    A study of the influence of the silicon carbide (SiC{sub p}) proportion and the matrix concentration of four aluminium metal matrix composites (A360/SiC/10p, A360/SiC/20p, A380/SiC/10p, A380/SiC/20p) exposed to high relative humid environment was carried out under simulation in a climatic chamber. The matrix of A360/SiC/xxp composites was virtually free of copper while the A380/SiC/xxp matrix contained 3.13-3.45wt% Cu and 1.39-1.44wt% Ni. The kinetics of the corrosion process was studied on the basis of gravimetric tests. The nature of corrosion products was analysed by Scanning Electron Microscopy (SEM) and Low Angle X-Ray Diffraction (XRD) before and after accelerated testing to determine the influence of microstructural changes on corrosion behaviour during exposure to the corrosive environment. The corrosion damage to Al/SiCp composites was low at 80% Relative Humidity (RH) and increased with temperature, SiCp proportion, relative humidity and Cu matrix concentration. The main attack nucleation sites were the interface region between the matrix and the reinforcement particles. The corrosion process was influenced more by the concentration of alloy elements in the matrix than by the proportion of SiCp reinforcement. (Abstract Copyright [2003], Wiley Periodicals, Inc.) [German] Eine Studie zum Einfluss des Siliziumkarbidanteils (SiCp) und der Zusammensetzung des Grundwerkstoffs von vier Aluminiummatrixverbundwerkstoffen (A360/SiC/10p, A360/SiC/20p, A380/SiC/10p, A380/SiC/20p), die in Umgebungen mit relativ hoher Feuchtigkeit ausgelagert waren, wurde unter simulierten Bedingungen in einer Klimakammer durchgefuehrt. Die Matrix des A360/SiC/xxp-Verbundwerkstoffs war praktisch Kupfer-frei waehrend die A380/SiC/xxp Matrix 3,13-3,45 Gew.-% Cu und 1,39-1,44 Gew.-% Ni enthielt. Die Kinetik des Korrosionsprozesses wurde auf der Basis von gravimetrischen Messungen studiert. Die Beschaffenheit der Korrosionsprodukte wurde mittelt REM-Untersuchungen und

  1. Vacuum brazing of high volume fraction SiC particles reinforced aluminum matrix composites

    Science.gov (United States)

    Cheng, Dongfeng; Niu, Jitai; Gao, Zeng; Wang, Peng

    2015-03-01

    This experiment chooses A356 aluminum matrix composites containing 55% SiC particle reinforcing phase as the parent metal and Al-Si-Cu-Zn-Ni alloy metal as the filler metal. The brazing process is carried out in vacuum brazing furnace at the temperature of 550°C and 560°C for 3 min, respectively. The interfacial microstructures and fracture surfaces are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy spectrum analysis (EDS). The result shows that adequacy of element diffusion are superior when brazing at 560°C, because of higher activity and liquidity. Dislocations and twins are observed at the interface between filler and composite due to the different expansion coefficient of the aluminum alloy matrix and SiC particles. The fracture analysis shows that the brittle fracture mainly located at interface of filler and composites.

  2. Oxidation behaviour of cast aluminium matrix composites with Ce surface coatings

    International Nuclear Information System (INIS)

    Pardo, A.; Merino, M.C.; Arrabal, R.; Feliu, S.; Viejo, F.

    2007-01-01

    The oxidation behaviour of SiC-reinforced aluminium matrix composites (A3xx.x/SiCp) has been studied after Ce-based treatments. Kinetics data of oxidation process were obtained from gravimetric tests performed at different temperatures (350, 425 and 500 o C). The nature of the oxidation layer was analyzed by scanning electron and atomic force microscopy, energy dispersive X-ray analysis, X-ray photoelectron spectroscopy and X-ray diffraction. The extent of oxidation degradation in untreated composites was preferentially localized in matrix/SiCp interfaces favouring the MgO formation. Ce coatings favoured a uniform oxidation of the composite surface with MgAl 2 O 4 spinel formation. This oxide increased the surface hardness of the materials

  3. Evaluation of mechanical properties of aluminium alloy–alumina–boron carbide metal matrix composites

    International Nuclear Information System (INIS)

    Vijaya Ramnath, B.; Elanchezhian, C.; Jaivignesh, M.; Rajesh, S.; Parswajinan, C.; Siddique Ahmed Ghias, A.

    2014-01-01

    Highlights: • Fabrication of MMC with aluminium alloy–alumina–boron carbide is done. • Different proportions of reinforcements are added. • The effects of varying proportions are studied. • Investigation on mechanical properties above composites is performed. • Failure morphology analysis is done using SEM. - Abstract: This paper deals with the fabrication and mechanical investigation of aluminium alloy, alumina (Al 2 O 3 ) and boron carbide metal matrix composites. Aluminium is the matrix metal having properties like light weight, high strength and ease of machinability. Alumina which has better wear resistance, high strength, hardness and boron carbide which has excellent hardness and fracture toughness are added as reinforcements. Here, the fabrication is done by stir casting which involves mixing the required quantities of additives into stirred molten aluminium. After solidification, the samples are prepared and tested to find the various mechanical properties like tensile, flexural, impact and hardness. The internal structure of the composite is observed using Scanning Electron Microscope (SEM)

  4. Modeling and optimization of cylindrical grinding of Al/SiC composites using genetic algorithms

    OpenAIRE

    Thiagarajan, C.; Sivaramakrishnan, R.; Somasundaram, S.

    2012-01-01

    The Al/SiC composites have received more commercial attention than other kinds of Metal Matrix Composites (MMCs) due to their high performance. However, a continuing problem with MMCs is that they are difficult to machine, due to the hardness and abrasive nature of the SiC particles. Grinding is often the method of choice for machining Al/SiC composites to acquire high dimensional accuracy and surface finish in large scale production. Based on the full factorial design (3(4)), a total of 81 e...

  5. Al/ B4C Composites with 5 and 10 wt% Reinforcement Content Prepared by Powder Metallurgy

    International Nuclear Information System (INIS)

    Yusof Abdullah; Mohd Reusmaazran Yusof; Azali Muhammad; Nadira Kamarudin; Wilfred Sylvester Paulus; Roslinda Shamsudin; Nasrat Hannah Shudin; Nurazila Mat Zali

    2012-01-01

    The preparation, physical and mechanical properties of Al/ B 4 C composites with 5 and 10 wt.% reinforcement content were investigated. In order to obtain the feedstock with a low powder loading, B 4 C mixtures containing fine powders were investigated to obtain the optimal particle packing. The experimental results indicated that the fine containing 5 and 10 wt.% particles are able to prepare the feedstock with a good flowability. The composites fabricated by powder metallurgy have low densities and homogeneous microstructures. Additionally there is no interface reaction observed between the reinforcement and matrix by XRD analysis. The hardness of Al/ B 4 C composites prepared by powder metallurgy was high. (Author)

  6. Research Progress on Carbon Nanotubes Reinforced Cu-matrix Composites

    Directory of Open Access Journals (Sweden)

    TAO Jing-mei

    2017-04-01

    Full Text Available The critical issues of CNTs/Cu composites were reviewed. The preparation techniques of the composites were classified, and the research progress on powder metallurgic methods, electrochemical methods and other methods was summarized, with an emphasis on the relationship between preparation methods and properties. The interfacial characteristic of the CNTs/Cu composites was analyzed, and the research progress and existing problems of mechanical properties, electrical properties, thermal properties and wear and friction properties of the composites were also summarized. It was pointed out that the key to increase the comprehensive properties of the composites is to obtain the homogeneous distribution of CNTs and good interfacial bonding between CNTs and the Cu matrix by improving the preparation methods.

  7. Processing of aluminum matrix composites by electroless plating and melt infiltration

    International Nuclear Information System (INIS)

    Leon, C.A.; Bourassa, A.-M.; Drew, R.A.L.

    2000-01-01

    Reduction of the SiC/ Al interaction and enhancement of wetting between reinforcements and molten aluminum was obtained by modifying the ceramic surface with deposition of nickel and copper coatings. The preparation of nickel- and copper-coated ceramic particles as precursors for MMC fabrication was studied. Al 2 O 3 and SiC powders were successfully coated with Ni and Cu using electroless metal plating. Uniform and continuous metal films were deposited on both, alumina and silicon carbide powders XRD showed that the Ni-P deposit was predominantly amorphous, while the copper deposit was essentially polycrystalline. Infiltration results showed that the use of the coated powders enhances the wettability between the matrix and ceramic phase when processing particulate MMCs by a vacuum infiltration technique, giving a porosity-free composite with a homogeneously distributed reinforcing phase. The coating promoted easy metal flow through the preform, compared to the non-infiltration behavior of the uncoated counterpart samples XRD microstructural analysis of the composites indicates the formation of intermetallic phases such as CuAl 2 , in the case of copper coating, and NiAl and NiAl 3 when nickel-coated powders are infiltrated. Metallization of the ceramics minimizes the interfacial reaction of the SiC/Al composites and promotes wetting of Al 2 O 3 reinforcements with liquid aluminum. Copyright (2000) AD-TECH - International Foundation for the Advancement of Technology Ltd

  8. Machinability and Tribological Properties of Stir Cast LM6/SiC/GR Hybrid Metal Matrix Composite

    Directory of Open Access Journals (Sweden)

    Tahat Montasser S.

    2016-01-01

    Full Text Available Analysis on machining characteristics in turning of LM6/SiC/Gr hybrid metal matrix composites is made of (Al-11.8%Si/SiC/Gr hybrid metal matrix composites. The process performances such as porosity, wear rate of the composites, tool wear, tool life, specific modulus, surface roughness and material removal rate with equal weight fraction of SiC and Gr particulates of 3%, 7%, 10% and 13% reinforcement are investigated. This experimental analysis and test results on the machinability of Al/SiCMMC will provide essential guidelines to the manufacturers. Hybird metal matrix composites reinforced with graphite particles posses better machinability and tribological properties.

  9. Effect of milling time and CNT concentration on hardness of CNT/Al2024 composites produced by mechanical alloying

    International Nuclear Information System (INIS)

    Pérez-Bustamante, R.; Pérez-Bustamante, F.; Estrada-Guel, I.; Licea-Jiménez, L.; Miki-Yoshida, M.; Martínez-Sánchez, R.

    2013-01-01

    Carbon nanotube/2024 aluminum alloy (CNT/Al 2024 ) composites were fabricated with a combination of mechanical alloying (MA) and powder metallurgy routes. Composites were microstructurally and mechanically evaluated at sintering condition. A homogeneous dispersion of CNTs in the Al matrix was observed by a field emission scanning electron microscopy. High-resolution transmission electron microscopy confirmed not only the presence of well dispersed CNTs but also needle-like shape aluminum carbide (Al 4 C 3 ) crystals in the Al matrix. The formation of Al 4 C 3 was suggested as the interaction between the outer shells of CNTs and the Al matrix during MA process in which crystallization took place after the sintering process. The mechanical behavior of composites was evaluated by Vickers microhardness measurements indicating a significant improvement in hardness as function of the CNT content. This improvement was associated to a homogeneous dispersion of CNTs and the presence of Al 4 C 3 in the aluminum alloy matrix. - Highlights: ► The 2024 aluminum alloy was reinforced by CNTs by mechanical alloying process. ► Composites were microstructural and mechanically evaluated after sintering condition. ► The greater the CNT concentration, the greater the hardness of the composites. ► Higher hardness in composites is achieved at 20 h of milling. ► The formation of Al 4 C 3 does not present a direct relationship with the milling time.

  10. Laser cladding of wear resistant metal matrix composite coatings

    International Nuclear Information System (INIS)

    Yakovlev, A.; Bertrand, Ph.; Smurov, I.

    2004-01-01

    A number of coatings with wear-resistant properties as well as with a low friction coefficient are produced by laser cladding. The structure of these coatings is determined by required performance and realized as metal matrix composite (MMC), where solid lubricant serves as a ductile matrix (e.g. CuSn), reinforced by appropriate ceramic phase (e.g. WC/Co). One of the engineered coating with functionally graded material (FGM) structure has a dry friction coefficient 0.12. Coatings were produced by coaxial injection of powder blend into the zone of laser beam action. Metallographic and tribological examinations were carried out confirming the advanced performance of engineered coatings

  11. Metal matrix composite fabrication processes for high performance aerospace structures

    Science.gov (United States)

    Ponzi, C.

    A survey is conducted of extant methods of metal matrix composite (MMC) production in order to serve as a basis for prospective MMC users' selection of a matrix/reinforcement combination, cost-effective primary fabrication methods, and secondary fabrication techniques for the achievement of desired performance levels. Attention is given to the illustrative cases of structural fittings, control-surface connecting rods, hypersonic aircraft air inlet ramps, helicopter swash plates, and turbine rotor disks. Methods for technical and cost analysis modeling useful in process optimization are noted.

  12. Characterization of selected LDEF polymer matrix resin composite materials

    Science.gov (United States)

    Young, Philip R.; Slemp, Wayne S.; Witte, William G., Jr.; Shen, James Y.

    1991-01-01

    The characterization of selected graphite fiber reinforced epoxy (934 and 5208) and polysulfone (P1700) matrix resin composite materials which received 5 years and 10 months of exposure to the LEO environment on the Long Duration Exposure Facility is reported. Resin loss and a decrease in mechanical performance as well as dramatic visual effects were observed. However, chemical characterization including infrared, thermal, and selected solution property measurements showed that the molecular structure of the polymeric matrix had not changed significantly in response to this exposure. The potential effect of a silicon-containing molecular contamination of these specimens is addressed.

  13. Fabrication of Ni-Al/diamond composite based on layered and gradient structures of SHS system

    Directory of Open Access Journals (Sweden)

    Lu Jiafeng

    2017-01-01

    Full Text Available In this paper layered and gradient structures of Ni-Al SHS system were adopted to manufacture Ni-Al/diamond composites. The effect of the layered and the diamond mesh gradient structures of Ni-Al/diamond on the SHS process and the microstructure of the composites were investigated. It is found that with the increasing of the number of layers, the combustion wave velocity is decreased. The combustion wave velocity for diamond mesh size gradient structure of Ni-Al SHS is faster than that for the layered structure. A well bonding can be formed between diamond and the matrix in layered and gradient structure Ni-Al/diamond composites due to the melt of Ni-Cr brazing alloy.

  14. Testing of Flame Sprayed Al2O3 Matrix Coatings Containing TiO2

    Directory of Open Access Journals (Sweden)

    Czupryński A.

    2016-09-01

    Full Text Available The paper presents the results of the properties of flame sprayed ceramic coatings using oxide ceramic materials coating of a powdered aluminium oxide (Al2O3 matrix with 3% titanium oxide (TiO2 applied to unalloyed S235JR grade structural steel. A primer consisting of a metallic Ni-Al-Mo based powder has been applied to plates with dimensions of 5×200×300 mm and front surfaces of Ø40×50 mm cylinders. Flame spraying of primer coating was made using a RotoTec 80 torch, and an external coating was made with a CastoDyn DS 8000 torch. Evaluation of the coating properties was conducted using metallographic testing, phase composition research, measurement of microhardness, substrate coating adhesion (acc. to EN 582:1996 standard, erosion wear resistance (acc. to ASTM G76-95 standard, and abrasive wear resistance (acc. to ASTM G65 standard and thermal impact. The testing performed has demonstrated that flame spraying with 97% Al2O3 powder containing 3% TiO2 performed in a range of parameters allows for obtaining high-quality ceramic coatings with thickness up to ca. 500 µm on a steel base. Spray coating possesses a structure consisting mainly of aluminium oxide and a small amount of NiAl10O16 and NiAl32O49 phases. The bonding primer coat sprayed with the Ni-Al-Mo powder to the steel substrate and external coating sprayed with the 97% Al2O3 powder with 3% TiO2 addition demonstrates mechanical bonding characteristics. The coating is characterized by a high adhesion to the base amounting to 6.5 MPa. Average hardness of the external coating is ca. 780 HV. The obtained coatings are characterized by high erosion and abrasive wear resistance and the resistance to effects of cyclic thermal shock.

  15. Study by three techniques of the elastic response of Al(6061) matrix composite material with a high content (40 % vol) of SIC; Estudio mediante tres tecnicas del modulo elastico de un material compuesto de Al(6061) con un alto contenido (40%vol) de SiC

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, R.; Hunicke, U. D.; Mundt, K. H.; Acosta, P.; Kowalski, W.; Schulz, G.; Gonzalez-Doncel, G.

    2001-07-01

    The purpose of this investigation is to study the elastic behavior of a discontinuously reinforced composite material, Al(6061)-40vol%SiC, by using three different procedures; Extensometry in uniaxial testing, pendulum elastomeric, and propagation of acoustic signals in the materials. The high ceramic content of this material provides it with a high stiffness without a significant increase in density. Because of this, the material is suitable as structural component in the automotive and aerospace industry. (Author) 8 refs.

  16. Production of NbC reinforced aluminum matrix composites by mechanical alloying

    International Nuclear Information System (INIS)

    Silva, Marina Judice; Cardoso, Katia Regina; Travessa, Dilermando Nagle

    2014-01-01

    Aluminum and their alloys are key materials for the automotive and aerospace industries. The dispersion of hard ceramic particles in the Al soft matrix produces lightweight composites with interesting properties, as environmental resistance, high specific strength and stiffness, high thermal and electrical conductivity, and good wear resistance, encouraging their technological use. Powder metallurgy techniques like mechanical alloying (MA) are very attractive to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, pure aluminum has been reinforced with particles of Niobium carbide (NbC), an extremely hard and stable refractory ceramic. NbC is frequently used as a grain growth inhibitor in micro-alloyed steel due to their low solubility in austenite. In the present work, NbC is expected to act as a reinforcing phase by its fine dispersion into the aluminum matrix, produced by MA. Composite powders produced after different milling times (up to 50h), with 10 and 20% (volume) of NbC were characterized by diffraction laser particle size analysis, scanning electron microscopy (SEM) and by X-ray diffraction (DRX), in order to establish a relationship between the milling time and the characteristics of the powder produced, as size and morphology, crystallite size and reinforcement distribution. This characterization is important in defining the MA process for production of composites for further consolidation by hot extrusion process. (author)

  17. Production of NbC reinforced aluminum matrix composites by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Marina Judice; Cardoso, Katia Regina; Travessa, Dilermando Nagle, E-mail: dilermando.travessa@unifesp.br [Universidade Federal de Sao Paulo (UNIFESP), Sao Jose dos Campos, SP (Brazil). Instituto de Ciencia e Tecnologia

    2014-07-01

    Aluminum and their alloys are key materials for the automotive and aerospace industries. The dispersion of hard ceramic particles in the Al soft matrix produces lightweight composites with interesting properties, as environmental resistance, high specific strength and stiffness, high thermal and electrical conductivity, and good wear resistance, encouraging their technological use. Powder metallurgy techniques like mechanical alloying (MA) are very attractive to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, pure aluminum has been reinforced with particles of Niobium carbide (NbC), an extremely hard and stable refractory ceramic. NbC is frequently used as a grain growth inhibitor in micro-alloyed steel due to their low solubility in austenite. In the present work, NbC is expected to act as a reinforcing phase by its fine dispersion into the aluminum matrix, produced by MA. Composite powders produced after different milling times (up to 50h), with 10 and 20% (volume) of NbC were characterized by diffraction laser particle size analysis, scanning electron microscopy (SEM) and by X-ray diffraction (DRX), in order to establish a relationship between the milling time and the characteristics of the powder produced, as size and morphology, crystallite size and reinforcement distribution. This characterization is important in defining the MA process for production of composites for further consolidation by hot extrusion process. (author)

  18. Nature and morphology of the joints of metal matrix composites to metals

    International Nuclear Information System (INIS)

    Pietrzak, K.

    1997-01-01

    Metal matrix composites (MMCs) reinforced with short ceramic fibres (e.g. carbon or Al 2 O 3 fibres) or with other metals (such as e.g., tungsten) show numerous advantages since their properties can be programmed by modifying appropriately their composition and technology. A point of considerable importance is the possibility of joining the composites with metals or their alloys. The major problem here is to choose the appropriate joining technique, such that ensures the formation of a high quality joint resistant to the service conditions, avoids the degradation of the composite microstructure, in particular of the interface layer between the matrix and the reinforcement, and still, is not expensive (1). The paper presents the results of experiments on joining the following composites: 6061Al-based materials containing 15 vol.% of δ-alumina fibres, CuCrl-based materials containing 20 vol.% of carbon fibres (C f ), CuZrl-based materials containing 20 vol.% of C f and Cu-based materials with 10 vol.% of dispersed tungsten powder. The CuCrI-C f and CuZrl-C f composites were joined with austenitic steel, the 6061Al-Al 2 O 3 composite - with the 6061Al alloy and the CuW composite - with copper of 99.99 % purity. The material pairs were chosen so as to take into account their possible application. Several different joining techniques were examined. This paper discusses the results obtained when using diffusion bonding, vacuum brazing and gluing. The morphology and the nature of the interface layer after bonding process between the matrix and the reinforcement and between the MMCs and metal were examined by analysing the distributions of the elements, by SEM and by X-ray techniques. The degree of the degradation of the MMCs structure was taken to be described by the coefficient of the relative content of the reinforcing material RCRM = X/B, where X is the percent content of the reinforcing phase in the composite after the joining process, and B is the percent content of

  19. Fabrication of SiCp/Al Alloy Composites by In-situ Vacuum Hot Press Process

    Energy Technology Data Exchange (ETDEWEB)

    Choi, S. W.; Hong, S. K.; Kim, Y. M.; Kang, C. S. [Chonnam National University, Kwangju (Korea); Chang, S. Y. [Hanyang University, Seoul (Korea)

    2001-07-01

    SiCp/pure Al and SiCp/2024Al MMCs were fabricated by in-situ VHP process designed specially just in this study which is composed of the vacuum hot press at range from R.T. to 500 deg.C and the continuous extrusion without canning process at 520 deg.C. It was investigated the effect of SiC particle size, volume fraction and extrusion ratio on the tensile properties and micro structure in all composites. In case of the 10:1 extrusion ratio, but SiCp/pure Al and SiCp/2024Al composites were shown a sound appearance and a good micro structure without crack of SiCp as well as uniform distribution of SiCp. However, in case of the 16:1 extrusion ratio, the number of cracked SiC particles more than increased in a higher volume fraction composite and 2024Al matrix composite compared with pure Al matrix one. The tensile strength of the composites reinforced smaller SiCp was higher than that of the bigger SiCp reinforced in same volume fraction and extrusion ratio. (author) 14 refs., 14 figs.

  20. Low-density, high-strength intermetallic matrix composites by XD (trademark) synthesis

    Science.gov (United States)

    Kumar, K. S.; Dipietro, M. S.; Brown, S. A.; Whittenberger, J. D.

    1991-01-01

    A feasibility study was conducted to evaluate the potential of particulate composites based on low-density, L1(sub 2) trialuminide matrices for high-temperature applications. The compounds evaluated included Al22Fe3Ti8 (as a multiphase matrix), Al67Ti25Cr8, and Al66Ti25Mn9. The reinforcement consisted of TiB2 particulates. The TiB2 composites were processed by ingot and powder metallurgy techniques. Microstructural characterization and mechanical testing were performed in the hot-pressed and hot-isostatic-pressed condition. The casting were sectioned and isothermally forged into pancakes. All the materials were tested in compression as a function of temperature, and at high temperatures as a function of strain rate. The test results are discussed.

  1. Structure evaluation of cast dispersive AlSi-CrxCy composites

    OpenAIRE

    M. Cholewa

    2008-01-01

    In this work author showed the diversification of structure for cast dispersive AlSi-CrxCy composites. Wide possibilities of properties control and optimization were described, through microstructure of the matrix and the transition zone shaping. Utility castings were prepared with use of traditional casting techniques, ceramic and metal moulds. The influence of technological conditions and cooling rate ion the composite structure was studied. The main factor of structural changes was the dif...

  2. Fabrication of Al/A206–Al2O3 nano/micro composite by combining ball milling and stir casting technology

    International Nuclear Information System (INIS)

    Tahamtan, S.; Halvaee, A.; Emamy, M.; Zabihi, M.S.

    2013-01-01

    Highlights: ► Uniform distribution of alumina particles in molten Al alloy by using MMMC. ► Improvement in wettability of alumina particles with molten Al alloy by using MMMC. ► Porosity content in Al/A206-alumina composite decreased by using MMMC. ► Improvement in tensile strength of Al/A206-alumina composite by using MMMC. ► Decrease in interfacial reaction product by incorporating MMMC in semi-solid state. - Abstract: Al206/5vol.%Al 2 O 3p cast composites were fabricated by the injection of reinforcing particles into molten Al alloy in two different forms, i.e. as Al 2 O 3 particles and milled particulates of alumina with Al and Mg powders. The resultant milled powders (Master Metal Matrix Composite (MMMC)) were then added into the molten Al alloy both in semi-solid state and above liquidus temperature. Effects of powder addition technique, reinforcement particle size and casting temperature on distribution and incorporation of reinforcing particles into molten Al alloy were investigated. Morphology evolution of powders during milling, microscopic examinations of composite and matrix alloy were studied by scanning electron microscopy (SEM). X-ray diffraction (XRD) analysis was also used to determine the possible interaction between powders after ball milling process. Results showed that injection of powders in the form of MMMC leads to considerable improvement in incorporation and distribution of Al 2 O 3p in the Al206 matrix alloy leading to the improvement in tensile properties. Improvement in tensile properties is attributed to the better wetting of Al 2 O 3p by melt as well as removing microchannels and roughness on alumina particles as a consequence of ball milling process

  3. Inorganic Polymer Matrix Composite Strength Related to Interface Condition

    Directory of Open Access Journals (Sweden)

    John Bridge

    2009-12-01

    Full Text Available Resin transfer molding of an inorganic polymer binder was successfully demonstrated in the preparation of ceramic fiber reinforced engine exhaust valves. Unfortunately, in the preliminary processing trials, the resulting composite valves were too brittle for in-engine evaluation. To address this limited toughness, the effectiveness of a modified fiber-matrix interface is investigated through the use of carbon as a model material fiber coating. After sequential heat treatments composites molded from uncoated and carbon coated fibers are compared using room temperature 3-point bend testing. Carbon coated Nextel fiber reinforced geopolymer composites demonstrated a 50% improvement in strength, versus that of the uncoated fiber reinforced composites, after the 250 °C postcure.

  4. Progressive fracture of polymer matrix composite structures: A new approach

    Science.gov (United States)

    Chamis, C. C.; Murthy, P. L. N.; Minnetyan, L.

    1992-01-01

    A new approach independent of stress intensity factors and fracture toughness parameters has been developed and is described for the computational simulation of progressive fracture of polymer matrix composite structures. The damage stages are quantified based on physics via composite mechanics while the degradation of the structural behavior is quantified via the finite element method. The approach account for all types of composite behavior, structures, load conditions, and fracture processes starting from damage initiation, to unstable propagation and to global structural collapse. Results of structural fracture in composite beams, panels, plates, and shells are presented to demonstrate the effectiveness and versatility of this new approach. Parameters and guidelines are identified which can be used as criteria for structural fracture, inspection intervals, and retirement for cause. Generalization to structures made of monolithic metallic materials are outlined and lessons learned in undertaking the development of new approaches, in general, are summarized.

  5. Interface reactions in the Al-Si-SiC and Mg-Al-Al{sub 2}O{sub 3} composite systems

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, P.K. [Commission of the European Communities, Petten (Netherlands). Inst. for Advanced Materials; Fazal-Ur-Rehman [Imperial Coll. of Science, Technology and Medicine, London (United Kingdom). Dept. of Materials; Fox, S. [Imperial Coll. of Science, Technology and Medicine, London (United Kingdom). Dept. of Materials; Flower, H.M. [Imperial Coll. of Science, Technology and Medicine, London (United Kingdom). Dept. of Materials; West, D.R.F.

    1995-12-31

    Structural and compositional observations are reported on the influence of the interfaces on the mechanisms and kinetics of liquid metal-ceramic reactions in Al-SiC, Al-Si-SiC, Mg-Al{sub 2}O{sub 3} and Mg-Al-Al{sub 2}O{sub 3} composites. The aluminium based materials contained up to 20 vol% SiC in particulate form, and were produced by a spray casting process; subsequently the interface reactions were studied in samples heated to temperatures up to 1100 C. The reaction product was Al{sub 4}C{sub 3} in both Al-SiC and Al-Si-SiC composites. The influence of the crystallography and topology of the SiC particle surfaces on the nucleation of the Al{sub 4}C{sub 3} has been demonstrated; surface asperities play an important role. Growth of nuclei proceeds to form continuous reaction product layers which control the subsequent kinetics. The magnesium based composites contained 5 vol% Al{sub 2}O{sub 3} fibres (3 {mu}m in diameter), and were produced by a liquid infiltration process. SD Safimax fibres with relatively low and high porosity, and also RF Saffil fibres, with a silica binder, were investigated. Fibre porosity plays a major role in accelerating the penetration of Mg into the fibres with reaction to form MgO. Silica binder on the fibre surface transforms to MgO. The reaction rate was reduced by the presence of aluminium in the matrix. The factors controlling the reactions in the aluminium and magnesium based composites are compared. (orig.)

  6. TEM characterization of Al-C-Cu-Al2O3 composites produced by mechanical milling

    International Nuclear Information System (INIS)

    Santos-Beltran, A.; Gallegos-Orozco, V.; Estrada-Guel, I.; Bejar-Gomez, L.; Espinosa-Magana, F.; Miki-Yoshida, M.; Martinez-Sanchez, R.

    2007-01-01

    Novel Al-based composites (Al-C-Cu-Al 2 O 3 ) obtained by mechanical milling (MM), were characterized by transmission electron microscopy (TEM) and electron energy loss spectroscopy (EELS). Analyses of composites were carried out in both, the as-milled and the as-sintered conditions. C nanoparticles were found in the as-milled condition and Al 2 O 3 nanofibers were found in as-sintered products, as determined by EELS. C and Cu react with Al to crystallize in Al 3 C 4 and Al 2 Cu structures, respectively

  7. Silver matrix composites reinforced with galvanically silvered particles

    OpenAIRE

    J. Śleziona; J. Wieczorek,

    2007-01-01

    Purpose: The paper presents the possibility of the application of metalic layers drifted with the use of the galvanic methods on the ceramic particles surface. The application of the layers was aimed at obtaining the rewetting of the reinforcing particles with the liquid silver in the course of the producing of silver matrix composites with the use of mechanical stirring method. To enable introducing of the iron powder and glass carbon powder to liquid silver the solution of covering the powd...

  8. Fracture Resistance Evaluation of Fibre Reinforced Brittle Matrix Composites

    Czech Academy of Sciences Publication Activity Database

    Dlouhý, Ivo; Chlup, Zdeněk

    2005-01-01

    Roč. 290, - (2005), s. 167-174 ISSN 1013-9826. [Fractography of Advanced Ceramic s /2./. Stará Lesná, 03.10.2004-06.10.2004] R&D Projects: GA AV ČR(CZ) IAA2041003; GA ČR(CZ) GA101/02/0683 Keywords : fibre-reinforced ceramic s * glass matrix composites * chevron notch Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.224, year: 2005

  9. Electron Beam Curing of Polymer Matrix Composites - CRADA Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Janke, C. J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howell, Dave [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Norris, Robert E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    1997-05-01

    The major cost driver in manufacturing polymer matrix composite (PMC) parts and structures, and one of the elements having the greatest effect on their quality and performance, is the standard thermal cure process. Thermal curing of PMCs requires long cure times and high energy consumption, creates residual thermal stresses in the part, produces volatile toxic by-products, and requires expensive tooling that is tolerant of the high cure temperatures.

  10. Matrix-reinforcement reactivity in P/M titanium matrix composites

    International Nuclear Information System (INIS)

    Amigo, V.; Romero, F.; Salvador, M. D.; Busquets, D.

    2007-01-01

    The high reactivity of titanium and the facility of the same one to form intermetallics makes difficult obtaining composites with this material and brings the need in any case of covering the principal fibres used as reinforcement. To obtain composites of titanium reinforced with ceramic particles ins proposed in this paper, for this reason it turns out to be fundamental to evaluate the reactivity between the matrix and reinforcement. Both titanium nitride and carbide (TiN and TiC) are investigated as materials of low reactivity whereas titanium silicide (TiSi 2 ) is also studied as materials of major reactivity, already stated by the scientific community. This reactivity will be analysed by means of scanning electron microscopy (SEM) there being obtained distribution maps of the elements that allow to establish the possible influence of the sintering temperature and time. Hereby the matrix-reinforcement interactions are optimized to obtain suitable mechanical properties. (Author) 39 refs

  11. Effective longitudinal strength of high temperature metal-matrix composites

    International Nuclear Information System (INIS)

    Craddock, J.N.; Savvides, I.

    1991-01-01

    Several models for predicting the longitudinal strength of fiber composites are presented, ranging from a simple netting analysis to a model incorporating curvilinear strain hardening for all the components. Results from these models are presented for tungsten fiber reinforced superalloys, FeCrAlY and MARM200. It is shown that a simple elastic limit micromechanical model does not always adequately describe the useful strength of the composites. The methods proposed here are shown to be more appropriate for predicting the effective composite strength. 2 refs

  12. Determination of Dispersion Curves for Composite Materials with the Use of Stiffness Matrix Method

    Directory of Open Access Journals (Sweden)

    Barski Marek

    2017-06-01

    Full Text Available Elastic waves used in Structural Health Monitoring systems have strongly dispersive character. Therefore it is necessary to determine the appropriate dispersion curves in order to proper interpretation of a received dynamic response of an analyzed structure. The shape of dispersion curves as well as number of wave modes depends on mechanical properties of layers and frequency of an excited signal. In the current work, the relatively new approach is utilized, namely stiffness matrix method. In contrast to transfer matrix method or global matrix method, this algorithm is considered as numerically unconditionally stable and as effective as transfer matrix approach. However, it will be demonstrated that in the case of hybrid composites, where mechanical properties of particular layers differ significantly, obtaining results could be difficult. The theoretical relationships are presented for the composite plate of arbitrary stacking sequence and arbitrary direction of elastic waves propagation. As a numerical example, the dispersion curves are estimated for the lamina, which is made of carbon fibers and epoxy resin. It is assumed that elastic waves travel in the parallel, perpendicular and arbitrary direction to the fibers in lamina. Next, the dispersion curves are determined for the following laminate [0°, 90°, 0°, 90°, 0°, 90°, 0°, 90°] and hybrid [Al, 90°, 0°, 90°, 0°, 90°, 0°], where Al is the aluminum alloy PA38 and the rest of layers are made of carbon fibers and epoxy resin.

  13. Structure evaluation of cast dispersive AlSi-CrxCy composites

    Directory of Open Access Journals (Sweden)

    M. Cholewa

    2008-08-01

    Full Text Available In this work author showed the diversification of structure for cast dispersive AlSi-CrxCy composites. Wide possibilities of properties control and optimization were described, through microstructure of the matrix and the transition zone shaping. Utility castings were prepared with use of traditional casting techniques, ceramic and metal moulds. The influence of technological conditions and cooling rate ion the composite structure was studied. The main factor of structural changes was the diffusion at matrix – reinforcement interface. Divers structure was observed in particle close neighborhood. Possibilities of diffusion control were indicated through application of factors assisting the crystallization.

  14. Fabrication of MgAl2O4 spinel/niobium laminar composites by plasma spraying

    International Nuclear Information System (INIS)

    Boncoeur, M.; Lochet, N.; Miomandre, F.; Schnedecker, G.

    1994-01-01

    The feasibility of plasma spray manufacturing of laminar ceramic matrix composites made of alternate thin layers of a ceramic oxide and a metal is demonstrated with a composite made of 7 layers, each 0.2 mm thick, of MgAl 2 O 4 spinel and niobium. Microstructure and mechanical characteristics have been studied with both as-sprayed and heat-treated under vacuum at 1400 C conditions. It is shown that the as-sprayed composite is brittle but becomes pseudo-plastic after heat treatment. These laminar composites are very attractive for the manufacturing of large surface, few millimeter thick components. (from authors). 4 figs., 4 refs

  15. X-ray tomography investigation of intensive sheared Al–SiC metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    De Giovanni, Mario; Warnett, Jason M.; Williams, Mark A. [WMG, University of Warwick, Coventry CV4 7AL (United Kingdom); Haribabu, Nadendla [BCAST, Brunel University London, Uxbridge UB8 3PH (United Kingdom); Srirangam, Prakash, E-mail: p.srirangam@warwick.ac.uk [WMG, University of Warwick, Coventry CV4 7AL (United Kingdom)

    2015-12-15

    X-ray computed tomography (XCT) was used to characterise three dimensional internal structure of Al–SiC metal matrix composites. The alloy composite was prepared by casting method with the application of intensive shearing to uniformly disperse SiC particles in the matrix. Visualisation of SiC clusters as well as porosity distribution were evaluated and compared with non-shearing samples. Results showed that the average particle size as well as agglomerate size is smaller in sheared sample compared to conventional cast samples. Further, it was observed that the volume fraction of porosity was reduced by 50% compared to conventional casting, confirming that the intensive shearing helps in deagglomeration of particle clusters and decrease in porosity of Al–SiC metal matrix composites. - Highlights: • XCT was used to visualise 3D internal structure of Al-SiC MMC. • Al-SiC MMC was prepared by casting with the application of intensive shearing. • SiC particles and porosity distribution were evaluated. • Results show shearing deagglomerates particle clusters and reduces porosity in MMC.

  16. Characterization of Al2O3NP–Al2024 and AgCNP–Al2024 composites prepared by mechanical processing in a high energy ball mill

    International Nuclear Information System (INIS)

    Carreño-Gallardo, C.; Estrada-Guel, I.; Romero-Romo, M.; Cruz-García, R.; López-Meléndez, C.; Martínez-Sánchez, R.

    2012-01-01

    Graphical abstract: Mechanical alloying was used to produce two kinds of metal matrix composites based on 2024 aluminum alloy, the nanocomposites were reinforced with different percentages of Al 2 O 3 and Ag C nanoparticles. The content of nanoparticles has a role important on the mechanical properties of the nanocomposite. 10 h of milling time are enough to former the Al 2024 nanocomposites. The results obtained by differential scanning calorimeter show the temperatures of intermetallic precipitation, which were identified by X-ray diffraction. The results revealed that mechanical alloying is an excellent route to incorporate and distribute NP into Al 2024 . Highlights: ► Aluminum-based nanocomposites were synthesized bay milling process. ► An homogeneous nanoparticles dispersion was reached and mechanical properties were enhanced. ► Phase transformation during heating was characterized by XRD. - Abstract: Mechanical alloying was used to produce two kinds of metal matrix composites based on 2024 aluminum alloy. The nanocomposites were reinforced with different percentages of Al 2 O 3 and Ag C nanoparticles. The content of nanoparticles has an important role on the mechanical properties of the nanocomposites. A milling time of 10 h is enough to form the Al 2024 nanocomposites. The thermograms obtained by differential scanning calorimeter show the temperatures of phase precipitation, which were identified by X-ray diffraction. The results revealed that mechanical alloying is an excellent route for the incorporation and distribution of nanoparticles into Al 2024 .

  17. Experimental investigation of effect of specimen thickness on fracture toughness of Al-TiC composites

    Directory of Open Access Journals (Sweden)

    M. S. Raviraj

    2016-07-01

    Full Text Available In this paper, the macro and micro-mechanical fracture behavior was studied for aluminum (Al6061 alloy matrix, reinforced with various proportions of TiC particles such as 3wt%, 5wt% and 7wt%. The Al6061-TiC metal matrix composites were produced by stir casting method to ensure uniform distribution of the TiC particulates in the Al matrix. The compact tension (CT specimens were machined according to ASTM E399 specifications to evaluate the fracture toughness for Al6061-TiC metal matrix composites. The CT specimens were machined for crack to width (a/W ratio of 0.5 and thickness to width (B/W ratios of 0.2 to 0.7 with an increment of 0.1. Load versus crack mouth opening displacement (CMOD data was plotted to estimate stress intensity factor KQ for various thicknesses of the specimen. The fracture toughness KIC was obtained by plotting stress intensity factor versus thickness to width ratios of specimen data. The fracture toughness of these composites varied between 16.4-19.2 MPa√m. Scanning Electron Microscope (SEM studies was made on the fractured surface of the specimens to understand the micro-mechanisms of failure involved in these composites. Void initiation is more significant in the matrix near the interface. The micro-cracks grow from these micro-voids and crack propagates by linking these micro cracks locating the crack path preferentially in the matrix adjacent to the interface indicating ductile fracture.

  18. Interfacial reaction in cast WC particulate reinforced titanium metal matrix composites coating produced by laser processing

    Science.gov (United States)

    Liu, Dejian; Hu, Peipei; Min, Guoqing

    2015-06-01

    Laser injection of ceramic particle was conducted to produce particulate reinforced metal matrix composites (MMCs) coating on Ti-6Al-4V alloy. Cast WC particle (WCp) was used as injection reinforcement to avoid excessive release of carbon atoms into the melt pool. The interfaces and boundaries between WC and Ti matrix were investigated by electron microscopy study. Compared with single crystal WCp, cast WCp was an appropriate solution to control the reaction products (TiC) in the matrix and the total amount of reaction products was significantly reduced. Irregular-shape reaction layers were formed around cast WCp. The reaction layers consist of a W2C layer and a mixed layer of W and TiC. Such reaction layers are effective in load transfer under an external load.

  19. Strengthening mechanisms in Ti-6Al-4V/TiC composites

    International Nuclear Information System (INIS)

    Johnson, A.J. Wagoner; Kumar, K.S.; Briant, C.L.

    2004-01-01

    In this study, the compressive behavior of Ti-6Al-4V/TiC composites considered for ballistic applications was examined at strain rates of 0.1, 1.0, and 10 s-1. As little as 1 vol% of particulate TiC provided nearly a 25% increase in strength in Ti-6Al-4V/TiC composites over that of the monolithic Ti-6Al-4V, while subsequent additions of TiC did not provide proportional benefit. The mechanisms responsible for such a significant increase in strength were investigated for the first time in this study. Microscopy (optical, SEM, TEM) aided in identifying the possible strengthening mechanisms that are typically important to the strength of metal matrix composites. These mechanisms include grain size and subgrain size refinement and an increase in dislocation density, all of which can occur during processing. Two other important mechanisms are thermal mismatch strains and load transfer from the matrix to the particle; the contribution of these mechanisms to the strength of the composite was evaluated using the Eshelby approach. A quantitative comparison of the mechanisms listed clearly showed that none of them was responsible for the large increase in strength with only 1vol%TiC in Ti-6Al-4V. The results from this study show for the first time that carbon in solution is, by far, the most potent strengthening mechanism in the Ti-6Al-4V/TiC particulate composites

  20. High temperature resin matrix composites for aerospace structures

    Science.gov (United States)

    Davis, J. G., Jr.

    1980-01-01

    Accomplishments and the outlook for graphite-polyimide composite structures are briefly outlined. Laminates, skin-stiffened and honeycomb sandwich panels, chopped fiber moldings, and structural components were fabricated with Celion/LARC-160 and Celion/PMR-15 composite materials. Interlaminar shear and flexure strength data obtained on as-fabricated specimens and specimens that were exposed for 125 hours at 589 K indicate that epoxy sized and polyimide sized Celion graphite fibers exhibit essentially the same behavior in a PMR-15 matrix composite. Analyses and tests of graphite-polyimide compression and shear panels indicate that utilization in moderately loaded applications offers the potential for achieving a 30 to 50 percent reduction in structural mass compared to conventional aluminum panels. Data on effects of moisture, temperature, thermal cycling, and shuttle fluids on mechanical properties indicate that both LARC-160 and PMR-15 are suitable matrix materials for a graphite-polyimide aft body flap. No technical road blocks to building a graphite-polyimide composite aft body flap are identified.

  1. Assessment of hyaline cartilage matrix composition using near infrared spectroscopy.

    Science.gov (United States)

    Palukuru, Uday P; McGoverin, Cushla M; Pleshko, Nancy

    2014-09-01

    Changes in the composition of the extracellular matrix (ECM) are characteristic of injury or disease in cartilage tissue. Various imaging modalities and biochemical techniques have been used to assess the changes in cartilage tissue but lack adequate sensitivity, or in the case of biochemical techniques, result in destruction of the sample. Fourier transform near infrared (FT-NIR) spectroscopy has shown promise for the study of cartilage composition. In the current study NIR spectroscopy was used to identify the contributions of individual components of cartilage in the NIR spectra by assessment of the major cartilage components, collagen and chondroitin sulfate, in pure component mixtures. The NIR spectra were obtained using homogenous pellets made by dilution with potassium bromide. A partial least squares (PLS) model was calculated to predict composition in bovine cartilage samples. Characteristic absorbance peaks between 4000 and 5000 cm(-1) could be attributed to components of cartilage, i.e. collagen and chondroitin sulfate. Prediction of the amount of collagen and chondroitin sulfate in tissues was possible within 8% (w/dw) of values obtained by gold standard biochemical assessment. These results support the use of NIR spectroscopy for in vitro and in vivo applications to assess matrix composition of cartilage tissues, especially when tissue destruction should be avoided. Copyright © 2014. Published by Elsevier B.V.

  2. Characterization and processing of heat treated aluminium matrix composite

    Science.gov (United States)

    Doifode, Yogesh; Kulkarni, S. G.

    2018-05-01

    The present study is carried out to determine density and porosity of Aluminium bagasse ash reinforced composite produced by powder metallurgy method. Bagasse ash is used as reinforcement material having high silica and alumina contents and varied from 5 weight % to 40 weight%. The manufactured composite is heat treated, the main objective of heat treatment is to prepare the material structurally and physically fit for engineering application. The results showed that the density decreases with percentage increase in reinforcement of bagasse ash from 2.6618 gm/cm3 to 1.9830 gm/cm3 with the minimum value at 40 weight% bagasse ash without heat treatment whereas after heat treatment density of composite increases due filling up of voids and porous holes. Heat treatment processing is the key to this improvement, with the T6 heat treated composite to convene the reduced porosity of composite. Consequently aluminium metal matrix composite combines the strength of the reinforcement to achieve a combination of desirable properties not available in any single material. It may observe that porosity in case of powder metallurgy samples showed more porosity portions compare to the casting samples. In order to achieve optimality in structure and properties of Bagasse ash-reinforcement heat treatment techniques have evolved. Generally, the ceramic reinforcements increase the density of the base alloy during fabrication of composites. However, the addition of lightweight reinforcements reduces the density of the hybrid composites. The results also showed that, the density varies from to with minimum value at 40 wt. % BA. The results of the statistical analysis showed that there are significant differences among the means of each property of the composites at various levels of BA replacement .It was concluded that bagasse ash can be used as reinforcement and the produced composites have low density and heat treatment reduces porosity which could be used in automobile industry for

  3. Investigation of Tribological Behavior of a Novel Hybrid Composite Prepared with Al-Coconut Shell Ash Mixed with Graphite

    Science.gov (United States)

    Siva Sankara Raju, R.; Panigrahi, M. K.; Ganguly, R. I.; Srinivasa Rao, G.

    2017-08-01

    The present investigation develops a next-generation hybrid Al metal matrix composite using coconut shell ash (CSA) and graphite (Gr) reinforcement. Stir-casting is adapted to prepare an Al-1100-based composite. Three other composites of Al-Al2O3, Al-Al2O3-Gr, and Al-CSA are prepared that contain equivalent volume fractions of Al2O3, CSA, and Gr. These assist in comparisons among the three composites and the developed hybrid Al-CSA-Gr composite. The study reveals that the addition of 3 pct Gr improves the specific strength, toughness, and tribological properties. The Al-CSA composite shows better mechanical properties, such as tensile strength and hardness, than the other three composites. Gr addition helps the hybrid Al-CSA-Gr composite to attain better tribological properties with a slightly lower specific strength. Scanning electron microscopy studies of the worn material surfaces corroborate the findings of the abrasion testing. Elemental analyses by energy-dispersive X-ray spectroscopy of the debris from the counter-face of the tribo surface confirm the presence of Al, O, Si, Fe, Mn, and C.

  4. Graphene-reinforced aluminum matrix composites prepared by spark plasma sintering

    Institute of Scientific and Technical Information of China (English)

    Wen-ming Tian; Song-mei Li; Bo Wang; Xin Chen; Jian-hua Liu; Mei Yu

    2016-01-01

    Graphene-reinforced 7055 aluminum alloy composites with different contents of graphene were prepared by spark plasma sinter-ing (SPS). The structure and mechanical properties of the composites were investigated. Testing results show that the hardness, compressive strength, and yield strength of the composites are improved with the addition of 1wt% graphene. A clean, strong interface is formed between the metal matrix and graphene via metallurgical bonding on atomic scale. Harmful aluminum carbide (Al4C3) is not formed during SPS processing. Further addition of graphene (above 1wt%) results in the deterioration in mechanical properties of the composites. The agglomeration of graphene plates is exacerbated with increasing graphene content, which is the main reason for this deterioration.

  5. Fabrication and Mechanical Properties of TiC/TiAl Composites

    Institute of Scientific and Technical Information of China (English)

    YUE Yun-long; GONG Yan-sheng; WU Hai-tao; WANG Chuan-bin; ZHANG Lian-meng

    2004-01-01

    TiC/TiAl composites with different TiC content were fabricated by rapid heating technique ofspark plasma sintering (SPS). The effect of TiC particles on microstructure and mechanical properties of TiAl matrix was investigated. The results indicate that grain sizes of TiAl matrix decrease and mechanical properties are improved because of the addition of TiC particles. The composites display a 26.8% increase in bending strength when10wt% TiC is added and 43.8% improvement in fracture toughness when 5 wt % TiC is added compared to valuesof TiC-free materials. Grain-refinement and dispersion-strengthening were the main strengthening mechanism. Theimprovement of fracture toughness was due to the deflexion of TiC particles to the crack.

  6. Electrochemical process for the manufacturing of titanium alloy matrix composites

    Directory of Open Access Journals (Sweden)

    V. Soare

    2009-07-01

    Full Text Available The paper presents a new method for precursors’ synthesis of titanium alloys matrix composites through an electrochemical process in molten calcium chloride. The cathode of the cell was made from metallic oxides powders and reinforcement ceramic particles, which were pressed and sintered into disk form and the anode from graphite. The process occurred at 850 °C, in two stages, at 2,7 / 3,2 V: the ionization of the oxygen in oxides and the reduction with calcium formed by electrolysis of calcium oxide fed in the electrolyte. The obtained composite precursors, in a form of metallic sponge, were consolidated by pressing and sintering. Chemical and structural analyses on composites samples were performed.

  7. Matrix resin effects in composite delamination - Mode I fracture aspects

    Science.gov (United States)

    Hunston, Donald L.; Moulton, Richard J.; Johnston, Norman J.; Bascom, Willard D.

    1987-01-01

    A number of thermoset, toughened thermoset, and thermoplastic resin matrix systems were characterized for Mode I critical strain energy release rates, and their composites were tested for interlaminar critical strain energy release rates using the double cantilever beam method. A clear correlation is found between the two sets of data. With brittle resins, the interlaminar critical strain energy release rates are somewhat larger than the neat resin values due to a full transfer of the neat resin toughness to the composite and toughening mechanisms associated with crack growth. With tougher matrices, the higher critical strain energy release rates are only partially transferred to the composites, presumably because the fibers restrict the crack-tip deformation zones.

  8. Nanofiber reinforcement of a geopolymer matrix for improved composite materials mechanical performance

    Science.gov (United States)

    Rahman, AKM Samsur

    reduced. By means of SEM, EDS and X-ray diffraction techniques, it was found that the longer and stronger SCW is more capable of reinforcing the microstructurally inhomogeneous geopolymer than the smaller diameter, shorter ANF. After heat treatment at 760 °C, the effectiveness of SCW as reinforcement in both fracture toughness and flexural strength was reduced by ~89% and ~43%, respectively, while, the ANF filled materials performed worse than the neat geopolymer. A strong interaction was suggested between ANF and geopolymer at high temperature by means of chemical reactions and diffusion. SEM & X-ray diffraction results suggested the formation of Al4C3 on the SCW surface, which could reduce the interface strength between SCW and geopolymer. Therefore it is suggested that the interface strength should be as high as required for load transfer and crack bridging. Finally, to investigate the potential synergy of a nano-filled matrix material and the fiber/matrix interface toughening mechanism of a continuous fiber composite, composite specimens were produced and tested. Flexural and shear strengths of Nextel 610 continuous fiber reinforced 2vol% SCW filled geopolymer matrix composites were investigated. Specimens were produced with cleaned Nextel fiber and with carbon-coated fibers to investigate the combinations of nano-filled matrix with continuous reinforcement that is well bonded (cleaned fiber) versus poorly bonded (carbon-coated fiber) to the matrix. The results showed that flexural strength of cleaned and coated fiber composites improved by ~35% and ~21% respectively, while shear strength of the similar composite systems improved by ~39.5% and ~24%. The results verified the effectiveness of SCW in toughening not only the neat geopolymer, but also continuous fiber reinforced geopolymer matrix composites.

  9. Mathematical model for choosing the nuclear safe matrix compositions for fissile material immobilization

    International Nuclear Information System (INIS)

    Gorshtein, A.I.; Matyunin, Yu.I.; Poluehktov, P.P.

    2000-01-01

    A mathematical model is proposed for preliminary choice of the nuclear safe matrix compositions for fissile material immobilization. The IBM PC computer software for nuclear safe matrix composition calculations is developed. The limiting concentration of fissile materials in the some used and perspective nuclear safe matrix compositions for radioactive waste immobilization is calculated [ru

  10. Carbon Fiber Reinforced Carbon-Al-Cu Composite for Friction Material.

    Science.gov (United States)

    Cui, Lihui; Luo, Ruiying; Ma, Denghao

    2018-03-31

    A carbon/carbon-Al-Cu composite reinforced with carbon fiber 2.5D-polyacrylonitrile-based preforms was fabricated using the pressureless infiltration technique. The Al-Cu alloy liquids were successfully infiltrated into the C/C composites at high temperature and under vacuum. The mechanical and metallographic properties, scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy dispersive spectroscopy (EDS) of the C/C-Al-Cu composites were analyzed. The results showed that the bending property of the C/C-Al-Cu composites was 189 MPa, whereas that of the pure carbon slide material was only 85 MPa. The compressive strength of C/C-Al-Cu was 213 MPa, whereas that of the pure carbon slide material was only 102 MPa. The resistivity of C/C-Al-Cu was only 1.94 μΩm, which was lower than that of the pure carbon slide material (29.5 μΩm). This finding can be attributed to the "network conduction" structure. Excellent wettability was observed between Al and the carbon matrix at high temperature due to the existence of Al₄C₃. The friction coefficients of the C/C, C/C-Al-Cu, and pure carbon slide composites were 0.152, 0.175, and 0.121, respectively. The wear rate of the C/C-Al-Cu composites reached a minimum value of 2.56 × 10 -7 mm³/Nm. The C/C-Al-Cu composite can be appropriately used as railway current collectors for locomotives.

  11. Reciprocating Wear Behaviour of 7075Al/SiC and 6061Al/Al2O3 Composites: A study of Effect of Reinforcement, Stroke and Load

    Directory of Open Access Journals (Sweden)

    J. Lakshmipathy

    2014-06-01

    Full Text Available The wear behaviour comparison of Al/SiC and Al/Al2O3 composites prepared by stir casting technique is investigated to find out the effects of weight percentage of SiC/Al2O3, load and the number of strokes on a reciprocating wear testing machine. The MMC pins are prepared with different weight percentage of SiC and Al2O3 (10, 15 and 20 %. The tests are carried out with different load conditions (25, 50 and 75 N and different number of strokes (420,780 and 1605 strokes. Wear surfaces of tested samples are examined in Scanning Electron Microscope (SEM. Hardness test and impact test are also carried out on the MMC samples. The experimental results shows that hardness of composites increases with increase in SiC and Al2O3 particle and the impact strength decreases with increase in SiC and Al2O3 content. The volume loss of MMC specimens are less than that of the matrix alloy. The temperature rise near the contact surface of the MMC specimens increases with increase in wt% of SiC and Al2O3, load and number of strokes. The coefficient of friction decreases with increase in the number of strokes. The WVAS (Wireless Vibration Acquisition System interfaced with MAT Lab software is used to record the amplitudes during the test.

  12. Synthesis, microstructure and mechanical properties of (Ti1−x,Nbx)2AlC/Al2O3 solid solution composites

    International Nuclear Information System (INIS)

    Zhu, Jianfeng; Han, Na; Wang, Anning

    2012-01-01

    (Ti,Nb) 2 AlC/Al 2 O 3 in-situ solid solution composites were successfully synthesized from the elemental powder mixtures of Nb 2 O 5 , Ti, Al and carbon black using hot-press-aided reaction synthesis. The reaction path was investigated by differential scanning calorimetry (DSC) and X-ray diffractometry (XRD), and a possible reaction mechanism was proposed to explain the formation of (Ti,Nb) 2 AlC/Al 2 O 3 composites in which the thermite reaction between Al and Nb 2 O 5 formed Al 2 O 3 and Nb, and the latter together with TiAl and TiC reacted to form (Ti,Nb) 2 AlC. The synthesized composites show plate-like grains packed in a laminated structure typical of Ti 2 AlC, and the fine Al 2 O 3 particles formed in-situ tend to disperse on the matrix grain boundaries. Compared with the monolithic Ti 2 AlC synthesized using an identical process, the Vickers hardness, maximum compressive stress, flexural strength and fracture toughness of (Ti 0.96 ,Nb 0.04 ) 2 AlC/5 wt% Al 2 O 3 were enhanced by 33.8%, 12.1%, 118.4% and 111.8%, respectively. The mechanisms by which Al 2 O 3 increases the strength and toughness of the material were also discussed.

  13. Interfacial reaction in SiC_f/Ti-6Al-4V composite by using transmission electron microscopy

    International Nuclear Information System (INIS)

    Huang, Bin; Li, Maohua; Chen, Yanxia; Luo, Xian; Yang, Yanqing

    2015-01-01

    The interfacial reactions of continuous SiC fiber reinforced Ti-6Al-4V matrix composite (SiC_f/Ti-6Al-4V composite) and continuous SiC fiber coated by C reinforced Ti-6Al-4V matrix composite (SiC_f/C/Ti-6Al-4V composite) were investigated by using micro-beam electron diffraction (MBED) and energy disperse spectroscopy (EDS) on transmission electron microscopy (TEM). The sequence of the interfacial reactions in the as-processed and exposed at 900°C for 50h SiC_f/Ti-6Al-4V composites can be described as SiC||TiC||Ti_5Si_3 + TiC||Ti-6Al-4V and SiC||TiC||Ti_5Si_3||TiC||Ti_5Si_3||TiC||Ti_5Si_3||Ti-6Al-4V, respectively. Additionally, both in as-processed and exposed composites, Ti_3SiC_2 and Ti_3Si are absent at the interfaces. For the SiC_f/C/Ti-6Al-4V composite exposed at 900 °C for 50 h, the sequence of the interfacial reaction can be described as SiC||C||TiC_F||TiC_C||Ti-6Al-4V before C coating is completely consumed by interfacial reaction. When interfacial reaction consumes C coating completely, the sequence of the interfacial reaction can be described as SiC||TiC||Ti_5Si_3||TiC||Ti-6Al-4V. Furthermore, in SiC_f/C/Ti-6Al-4V composite, C coating can absolutely prevent Si diffusion from SiC fiber to matrix. Basing on these results, the model of formation process of the interfacial reaction products in the composites was proposed. - Highlights: • We obtained the sequence of the interfacial reactions in the as-processed and exposed at 900 °C for 50 h SiC_f/Ti-6Al-4 V composites as well as in the SiC_f/C/Ti-6Al-4 V composite exposed at 900 °C for 50 h. • We verified that both in as-processed and exposed SiC_f/Ti-6Al-4 V composites, Ti_3SiC_2 and Ti_3Si are absent at the interfaces. • Carbon coating can absolutely prevent silicon diffusion from SiC fiber to matrix. • Basing on these results, the model of formation process of the interfacial reaction products in the composites was proposed.

  14. Synthesis behavior of nanocrystalline Al-Al2O3 composite during low time mechanical milling process

    International Nuclear Information System (INIS)

    Alizadeh, Mostafa; Aliabadi, Morteza Mirzaei

    2011-01-01

    Research highlights: → In the low time milling the effect of Al 2 O 3 amount is investigated → Al 2 O 3 particles are distributed uniformly in the Al matrix → In the low time milling it is possible to produce nanostructured composite powder → Median size and bulk density measurements demonstrate reaching the steady state. - Abstract: In this work, four different volume fractions of Al 2 O 3 (10, 20, 30 and 40 vol.%) were mixed with the fine Al powder and the powder blends were milled for 5 h. Scanning electron microscopy analysis, particle size analysis and bulk density measurements were used to investigate the morphological changes and achieving the steady state conditions. The results showed that increasing the Al 2 O 3 content can provide the steady state particle size in 5 h milling process. It was found that increasing the volume fraction of Al 2 O 3 leads to increasing the uniformity of Al 2 O 3 . Standard deviations of microhardness measurements confirmed this result. The XRD pattern and XRF investigations depicted that increasing the Al 2 O 3 content causes an increase in the crystal defects, micro-strain and Fe contamination during 5 h milling process of nanocrystalline composite powders while the grain size is decreased. To investigate the effect of milling time, Al-30 vol.% Al 2 O 3 (which achieved steady state during 5 h milling process) was milled for 1-4 h. The results depicted that the milling time lower than 5 h, do not achieve to steady state conditions.

  15. Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

    Science.gov (United States)

    Tiwari, Shruti

    The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

  16. Microstructure Characterization of Al-TiC Surface Composite Fabricated by Friction Stir Processing

    Science.gov (United States)

    Shiva, Apireddi; Cheepu, Muralimohan; Charan Kantumuchu, Venkata; Kumar, K. Ravi; Venkateswarlu, D.; Srinivas, B.; Jerome, S.

    2018-03-01

    Titanium carbide (TiC) is an exceedingly hard and wear refractory ceramic material. The surface properties of the material are very important and the corrosion, wear and fatigue resistance behaviour determines its ability and applications. It is necessary to modify the surface properties of the materials to enhance their performance. The present work aims on developing a new surface composite using commercially pure aluminum and TiC reinforcement powder with a significant fabrication technique called friction stir processing (FSP). The metal matrix composite of Al/TiC has been developed without any defects formation to investigate the particles distribution in the composite, microstructural changes and mechanical properties of the material. The microstructural observations exhibited that the grain refinement in the nugget compared to the base metal and FSP without TiC particles. The developed composite properties showed substantial improvement in micro-hardness, friction factor, wear resistance and microstructural characteristics in comparison to parent metal. On the other side, the ductility of the composite specimens was diminished over the substrate. The FSPed specimens were characterised using X-ray diffraction technique and revealed that the formation of AlTi compounds and the presence of Ti phases in the matrix. The microstructures of the samples illustrated the uniform distribution of particles in the newly developed metal matrix composite.

  17. The effect of reinforcement volume ratio on porosity and thermal conductivity in Al-Mgo composites

    Directory of Open Access Journals (Sweden)

    Recep Calin

    2012-12-01

    Full Text Available In this study, the effects of reinforcement volume ratios (RVR on composite structure and thermal conductivity were examined in Al-MgO reinforced metal matrix composites (MMCs of 5%, 10% and 15% RVR produced by melt stirring. In the production of composites, EN AW 1050A aluminum alloy was used as the matrix material and MgO powders with particle size of -105 µm were used as the reinforcement material. For every composite specimen was produced at 500 rev/min stirring speed, at 750 °C liquid matrix temperature and 4 minutes stirring time. Composite samples were cooled under normal atmosphere. Then, microstructures of the samples were determined and evaluated by using Scanning Electron Microscope (SEM and Energy Dispersive X-ray Spectroscopy (EDS analysis. In general, it was observed that the reinforcement exhibited a homogeneous distribution. Furthermore, it was determined that the increase in the RVR increased porosity. From the Scanning Electron Microscope images, a thermal Ansys model was generated to determine effective thermal conductivity. Effective thermal conductivity of Al-MgO composites increased with the decrease in reinforcement volume ratio.

  18. A comparative study on the property determination of metal matrix composites using ultrasonic and eddy current techniques

    International Nuclear Information System (INIS)

    Jeong, Hyun Jo

    1997-01-01

    Ultrasonic and eddy current methods were developed for the quantitative determination of material properties in particulate reinforced metal matrix composites. The proposed techniques employed measurements of ultrasonic velocity and eddy current conductivity, together with theoretical models which relate the effective anisotropic properties of the composites to their microstructures. The approach was used for a wide range of SiC particulate reinforced Al matrix(SiC p /Al) composites to estimate the particulate volume fractions of the composites. The SiC p volume fraction was calculated by coupling the measured velocity and conductivity with their corresponding model predictions. Both methods were shown to be reliable in determining the reinforcement volume fractions. However, the ultrasonic method was found to be better than the eddy current method, since the electrical conductivity was sensitive to the presence of intermetallic compounds formed during processing stage.

  19. Discontinuously reinforced titanium matrix composites for fusion applications

    International Nuclear Information System (INIS)

    Castro, V.; Leguey, T.; Monge, M.A.; Munoz, A.; Pareja, R.; Victoria, M.

    2002-01-01

    We have reinforced α-Ti with different contents of TiC particles using the in situ technique and conventional casting. Compositional and microstructural characterization of the TiC/Ti composite material was made by XRD and SEM-EDS. Tensile tests at RT, 723 and 973 K have been performed on samples heat treated at 1000 K for 30 min which were prepared from cold rolled material. The effect of the content, size and morphology of the TiC particles on the tensile properties has been investigated. The results indicate that the expected improvement in the mechanical characteristics of TiC/Ti composites is inhibited by the detrimental presence of coarse dendritic particles of TiC. The premature failure of these composites at RT is due to cracking of the coarse TiC particles. Local softening due to inhomogeneous plastic deformation of the Ti matrix appears to contribute to the tensile failure of the TiC/Ti composites deformed at 723 and 973 K.

  20. Discontinuously reinforced titanium matrix composites for fusion applications

    Energy Technology Data Exchange (ETDEWEB)

    Castro, V. E-mail: mvcastro@fis.uc3m.es; Leguey, T.; Monge, M.A.; Munoz, A.; Pareja, R.; Victoria, M

    2002-12-01

    We have reinforced {alpha}-Ti with different contents of TiC particles using the in situ technique and conventional casting. Compositional and microstructural characterization of the TiC/Ti composite material was made by XRD and SEM-EDS. Tensile tests at RT, 723 and 973 K have been performed on samples heat treated at 1000 K for 30 min which were prepared from cold rolled material. The effect of the content, size and morphology of the TiC particles on the tensile properties has been investigated. The results indicate that the expected improvement in the mechanical characteristics of TiC/Ti composites is inhibited by the detrimental presence of coarse dendritic particles of TiC. The premature failure of these composites at RT is due to cracking of the coarse TiC particles. Local softening due to inhomogeneous plastic deformation of the Ti matrix appears to contribute to the tensile failure of the TiC/Ti composites deformed at 723 and 973 K.

  1. Double Vacuum Bag Process for Resin Matrix Composite Manufacturing

    Science.gov (United States)

    Hou, Tan-Hung (Inventor); Jensen, Brian J. (Inventor)

    2007-01-01

    A double vacuum bag molding assembly with improved void management and laminate net shape control which provides a double vacuum enviromnent for use in fabricating composites from prepregs containing air and/or volatiles such as reactive resin matrix composites or composites from solvent containing prepregs with non-reactive resins matrices. By using two vacuum environments during the curing process, a vacuum can be drawn during a B-stage of a two-step cycle without placing the composite under significant relative pressure. During the final cure stage, a significant pressure can be applied by releasing the vacuum in one of the two environments. Inner and outer bags are useful for creating the two vacuum environments with a perforated tool intermediate the two. The composite is placed intermediate a tool plate and a caul plate in the first environment with the inner bag and tool plate defining the first environment. The second environment is characterized by the outer bag which is placed over the inner bag and the tool plate.

  2. Combustion synthesis of AlB2-Al2O3 composite powders with AlB2 nanowire structures

    Science.gov (United States)

    Yang, Pan; Xiao, Guoqing; Ding, Donghai; Ren, Yun; Yang, Shoulei; Lv, Lihua; Hou, Xing

    2018-05-01

    Using of Al and B2O3 powders as starting materials, and Mg-Al alloy as additives, AlB2-Al2O3 composite powders with AlB2 nanowire structures were successfully fabricated via combustion synthesis method in Ar atmosphere at a pressure of 1.5 MPa. The effect of different amount of Mg-Al alloy on the phase compositions and morphology of the combustion products was investigated. The results revealed that AlB2 and Al2O3 increased, whereas Al decreased with the content of Mg-Al alloy increasing. The impurities MgAl2O4 and AlB12 would exist in the sample with adding of 18 wt% Mg-Al alloy. Interestingly, FESEM/TEM/EDS results showed that AlB2 nanowires were observed in the products when the content of Mg-Al alloy is 6 wt% and 12 wt%. The more AlB2 nanowires can be found as the content of Mg-Al alloy increased. And the yield of AlB2 nanowires with the diameter of about 200 nanometers (nm) and the length up to several tens of micrometers (μm) in the combustion product is highest when the content of Mg-Al alloy is 12 wt%. The vapor, such as Mg-Al (g), B2O2 (g), AlO (g) and Al2O (g), produced during the process of combustion synthesis, reacted with each other to yield AlB2 nanowires by vapor-solid (VS) mechanism and the corresponding model was also proposed.

  3. Metal Matrix Composite Material by Direct Metal Deposition

    Science.gov (United States)

    Novichenko, D.; Marants, A.; Thivillon, L.; Bertrand, P. H.; Smurov, I.

    Direct Metal Deposition (DMD) is a laser cladding process for producing a protective coating on the surface of a metallic part or manufacturing layer-by-layer parts in a single-step process. The objective of this work is to demonstrate the possibility to create carbide-reinforced metal matrix composite objects. Powders of steel 16NCD13 with different volume contents of titanium carbide are tested. On the base of statistical analysis, a laser cladding processing map is constructed. Relationships between the different content of titanium carbide in a powder mixture and the material microstructure are found. Mechanism of formation of various precipitated titanium carbides is investigated.

  4. Baseplates in metallic matrix composites for power and microwave applications

    International Nuclear Information System (INIS)

    Massiot, P.

    1997-01-01

    Baseplates for microelectronic devices in fields where transform environments are encountered, such as automotive or airborne must have some fundamental characteristics such as: high thermal conductivity, low density, good mechanical properties and a coefficient of thermal expansion (CTE) nearly equal to the microelectronic substrates and the components installed on the baseplates. Metallic matrix composites are very good candidates because they perfectly answer to those requirements. In this presentation, with some examples of electronic devices in power and microwave applications we will show the big interest to use this kind of material. (author)

  5. Effect of the interface in laminated composites of Al-1100 and Al-2024

    International Nuclear Information System (INIS)

    Godefroid, L.B.

    1983-01-01

    Laminated composites consisting of alternating layers of Al-1100 and Al-2024 were produced by hot rolling, with 45% Al-2024 volume fraction. These composites were subjected to cyclic thermal treatment (various numbers of cycles) and to isothermal treatment (various numbers of cycles) and to isothermal treatment (at peak temperature and for times equivalent to those of the thermal cycles. Microhardness, tensile and fatigue crack arrester modes) were studied in the initial state and after treatments. (E.G.) [pt

  6. Steel-SiC Metal Matrix Composite Development. Final report

    International Nuclear Information System (INIS)

    Smith, Don D.

    2005-01-01

    One of the key materials challenges for Generation IV reactor technology is to improve the strength and resistance to corrosion and radiation damage in the metal cladding of the fuel pins during high-temperature operation. Various candidate Gen IV designs call for increasing core temperature to improve efficiency and facilitate hydrogen production, operation with molten lead moderator to use fast neutrons. Fuel pin lifetime against swelling and fracture is a significant limit in both respects. The goal of this project is to develop a method for fabricating SiC-reinforced high-strength steel. We are developing a metal-matrix composite (MMC) in which SiC fibers are be embedded within a metal matrix of steel, with adequate interfacial bonding to deliver the full benefit of the tensile strength of the SiC fibers in the composite. In the context of the mission of the SBIR program, this Phase I grant has been successful. The development of a means to attain interfacial bonding between metal and ceramic has been a pacing challenge in materials science and technology for a century. It entails matching or grading of thermal expansion across the interface and attaining a graded chemical composition so that impurities do not concentrate at the boundary to create a slip layer. To date these challenges have been solved in only a modest number of pairings of compatible materials, e.g. Kovar and glass, titanium and ceramic, and aluminum and ceramic. The latter two cases have given rise to the only presently available MMC materials, developed for aerospace applications. Those materials have been possible because the matrix metal is highly reactive at elevated temperature so that graded composition and intimate bonding happens naturally at the fiber-matrix interface. For metals that are not highly reactive at processing temperature, however, successful bonding is much more difficult. Recent success has been made with copper MMCs for cooling channels in first-wall designs for fusion

  7. Ti2Al(C, N) Solid Solution Reinforcing TiAl-Based Composites: Evolution of a Core-Shell Structure, Interfaces, and Mechanical Properties.

    Science.gov (United States)

    Song, Xiaojie; Cui, Hongzhi; Han, Ye; Ding, Lei; Song, Qiang

    2018-05-16

    In this work, Ti 2 Al(C, N) solid solution with lamellar structure-enhanced TiAl matrix composites was synthesized by vacuum arc melting, using bulk g-C 3 N 4 , Ti, and Al powders as raw materials. The phases, microstructures, interfaces, and mechanical properties were investigated. MAX phase of Ti 2 Al(C, N) solid solution with lamellar structure was formed. During the melting process, first, C 3 N 4 reacted with Ti to form Ti(C, N) by Ti + C 3 N 4 → Ti(C, N). Then Ti 2 Al(C, N) was formed by a peritectic reaction of TiAl(l) + Ti(C, N)(s) → Ti 2 Al(C, N). C 3 N 4 is the single reactant that provides C and N simultaneously to final product of Ti 2 Al(C, N). The interfaces of TiAl//Ti 2 Al(C, N) and Ti 2 Al(C, N)//Ti(C, N) display perfect orientation relationships with low misfit values. The microhardness, compressive strength, and strain of best-performing TiAl-10 mol % Ti 2 Al(C, N) composite were improved by 45%, 55.7%, and 50% compared with the TiAl alloy, respectively. Uniformly distributed Ti 2 Al(C, N) and unreacted Ti(C, N) particles contributed to the grain refinement and reinforcement of the TiAl matrix. Laminated tearing, particle pull-out, and the crack-arresting of Ti 2 Al(C, N) are crucial for the improvement in compressive strength and plasticity of the composites.

  8. Metal matrix composites synthesis, wear characteristics, machinability study of MMC brake drum

    CERN Document Server

    Natarajan, Nanjappan; Davim, J Paulo

    2015-01-01

    This book is dedicated to composite materials, presenting different synthesis processes, composite properties and their machining behaviour. The book describes also the problems on manufacturing of metal matrix composite components. Among others, it provides procedures for manufacturing of metal matrix composites and case studies.

  9. Tribomechanical behavior of B{sub 4}C{sub p} reinforced Al 359 composites

    Energy Technology Data Exchange (ETDEWEB)

    Ramasamy, Deivasigamani; Rathanasamy, Rajasekar [Kongu Engineering College, Tamil Nadu (India). Dept. of Mechanical Engineering; Subramanian, Mohan Kumar; Kaliyannan, Gobinath Velu [PAAVAI Engineering College, Tamil Nadu (India). Dept. of Mechatronics Engineering; Palaniappan, Sathish Kumar [Indian Institute of Technology, Kharagpur, West Bengal (India); Durairaj, Jayanth

    2017-03-01

    n the present investigation, the influence of B{sub 4}C{sub p} particles on the mechanical and tribological behavior of Al 359 composites has been studied. B{sub 4}C{sub p} particle reinforced Al 359 composite samples were prepared by stir casting process. Hardness, tensile strength and wear behavior of the composites were studied and compared with a control specimen. Hardness of B{sub 4}C{sub p} particles reinforced Al 359 matrix increases compared to base matrix due to the presence of the ceramic phase. Coefficient of friction considerably increases with up to 20 wt.-% addition of B{sub 4}C{sub p} in base matrix. Specimens were subjected to wear tests under different load conditions and the following five different wear mechanisms such as wear groove, abrasion, delamination, oxidation and plastic deformation were evaluated. The abrasion results prove the increase in wear resistance of B{sub 4}C{sub p} reinforced composites compared to a control specimen.

  10. Homogeneous metal matrix composites produced by a modified stir-casting technique

    International Nuclear Information System (INIS)

    Kennedy, A.R.; McCartney, D.G.; Wood, J.V.

    1995-01-01

    Al-based metal matrix composites have been made by a novel liquid processing route which is not only cheap and versatile but produces composites with extremely uniform distributions of the reinforcing phase. Particles of TiB 2 , TiC and B 4 C have been spontaneously incorporated, that is without the use of external mechanical agitation, into Al and Al-alloy melts in volume fractions as high as 0.3. This has been achieved through the use of wetting agents which produce K-Al-F based slags on the melt surface. Spontaneous particle entry and the chemistry of the slag facilitate the generation of good distributions of the reinforcing phase in the solidified composite castings. Non-clustered, near homogeneous distributions have been achieved irrespective of the casting conditions and the volume fraction, type or size of the reinforcement. The majority of the reinforcement becomes engulfed into the solid metal grains during solidification rather than, what is more commonly the case, being pushed to the inter-granular regions. This intra-granular distribution of the reinforcement is likely to improve the mechanical properties of the material

  11. Aluminium Matrix Composites Reinforced with Co-continuous Interlaced Phases Aluminium-alumina Needles

    Directory of Open Access Journals (Sweden)

    Elvio de Napole Gregolin

    2002-09-01

    Full Text Available An Al-5SiO2 (5 wt% of SiO2 aluminium matrix fiber composite was produced where the reinforcement consists of fossil silica fibers needles. After being heat-treated at 600 °C, the original fiber morphology was retained but its microstructure changed from solid silica to an interconnected (Al-Si/Al2O3 interlaced structure named co-continuous composite. A technique of powder metallurgy, using commercial aluminium powder and the silica fibers as starting materials, followed by hot extrusion, was used to produce the composite. The co-continuous microstructure was obtained partially or totally on the fibers as a result of the reaction, which occurs during the heat treatment, first by solid diffusion and finally by the liquid Al-Si in local equilibrium, formed with the silicon released by reaction. The internal structure of the fibers was characterized using field emission electron microscope (FEG-SEM and optical microscopy on polished and fractured samples.

  12. Effect of Cold Forging on Microstructure and MechanicalProperties of Al/SiC Composites

    Science.gov (United States)

    Hanamantraygouda, M. B.; Shivakumar, B. P., Dr; Siddappa, P. N.; Sampathkumar, L.; Prashanth, L.

    2018-02-01

    The objective of this work was to investigate the effect of cold forging on mechanical properties and microstructural study of Al MMCs, at different wt% of SiC and forging cycle. The Al-SiC composite material was fabricated by stir casting method at different weight percentage of SiC such as 2.5, 5, 7.5 and 10%. Further, the deformation characteristics during open-die forging of Al-SiC composite at cold conditions was investigated. Cast and forged composite material was subjected to hardness test, tensile test and impact test. The grain size, microstructure behaviour was investigated using optical microscope. The results show that hardness and strength of Al-SiC composite increases and ductility decreases as compared to Al alloy in both as-cast and forged conditions. Optical microscope images showed that the distribution of SiC in Al matrix was more homogeneous in a forged composite as compared to cast one and reduction of porosity was found. Further, it showed that due to forging cycle the grain size was reduced by 30% to 35% from initial size.

  13. Life Modeling and Design Analysis for Ceramic Matrix Composite Materials

    Science.gov (United States)

    2005-01-01

    The primary research efforts focused on characterizing and modeling static failure, environmental durability, and creep-rupture behavior of two classes of ceramic matrix composites (CMC), silicon carbide fibers in a silicon carbide matrix (SiC/SiC) and carbon fibers in a silicon carbide matrix (C/SiC). An engineering life prediction model (Probabilistic Residual Strength model) has been developed specifically for CMCs. The model uses residual strength as the damage metric for evaluating remaining life and is posed probabilistically in order to account for the stochastic nature of the material s response. In support of the modeling effort, extensive testing of C/SiC in partial pressures of oxygen has been performed. This includes creep testing, tensile testing, half life and residual tensile strength testing. C/SiC is proposed for airframe and propulsion applications in advanced reusable launch vehicles. Figures 1 and 2 illustrate the models predictive capabilities as well as the manner in which experimental tests are being selected in such a manner as to ensure sufficient data is available to aid in model validation.

  14. In situ synthesis of Ti{sub 2}AlC–Al{sub 2}O{sub 3}/TiAl composite by vacuum sintering mechanically alloyed TiAl powder coated with CNTs

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jian [Department of Materials Science and Engineering of Tianjin University, Tianjin Key Laboratory of Composite and Functional Materials, Tianjin 300072 (China); Zhao, Naiqin, E-mail: nqzhao@tju.edu.cn [State Key Laboratory of Hydraulic Engineering Simulation and Safety, Tianjin (China); Department of Materials Science and Engineering of Tianjin University, Tianjin Key Laboratory of Composite and Functional Materials, Tianjin 300072 (China); Nash, Philip [Thermal Processing Technology Center, Illinois Institute of Technology, IL (United States); Liu, Enzuo; He, Chunnian; Shi, Chunsheng; Li, Jiajun [Department of Materials Science and Engineering of Tianjin University, Tianjin Key Laboratory of Composite and Functional Materials, Tianjin 300072 (China)

    2013-11-25

    Highlights: •Using zwitterionic surfactant to enhance the dispersion of the CNTs on the powder surface. •CNTs as carbon source decreased the formation temperature of Ti{sub 2}AlC. •Al{sub 2}O{sub 3} was generated in situ from the oxygen atoms introduced in the drying procedure. •Nanosized Ti{sub 3}Al was precipitated at 1250 °C and distribute in the TiAl matrix homogeneously. •Ti{sub 2}AlC–Al{sub 2}O{sub 3}/TiAl composite was synthesized in situ by sintering pre-alloy Ti–Al coated with CNTs. -- Abstract: Bulk Ti{sub 2}AlC–Al{sub 2}O{sub 3}/TiAl composites were in situ synthesized by vacuum sintering mechanically alloyed Ti–50 at.% Al powders coated with carbon nanotubes (CNTs). The pre-alloyed Ti–50 at.% Al powder was obtained by ball milling Ti and Al powders. The multi-walled carbon nanotubes as the carbon resource were covered on the surface of the pre-alloyed powders by immersing them into a water solution containing the CNTs. A zwitterionic surfactant was used to enhance the dispersion of the CNTs on the powder surface. The samples were cold pressed and sintered in vacuum at temperatures from 950 to 1250 °C, respectively. The results show that the reaction of forming Ti{sub 2}AlC can be achieved below 950 °C, which is 150 °C lower than in the Ti–Al–TiC system and 250 °C lower than for the Ti–Al–C system due to the addition of CNTs. Additionally, the reinforcement of Al{sub 2}O{sub 3} particles was introduced in situ in Ti{sub 2}AlC/TiAl by the drying process and subsequent sintering of the composite powders. Dense Ti{sub 2}AlC–Al{sub 2}O{sub 3}/TiAl composites were obtained by sintering at 1250 °C and exhibited a homogeneous distribution of Ti{sub 2}AlC, Al{sub 2}O{sub 3} and precipitated Ti{sub 3}Al particles and a resulting high hardness.

  15. ECAP – New consolidation method for production of aluminium matrix composites with ceramic reinforcement

    Directory of Open Access Journals (Sweden)

    Mateja Šnajdar Musa

    2013-06-01

    Full Text Available Aluminium based metal matrix composites are rapidly developing group of materials due to their unique combination of properties that include low weight, elevated strength, improved wear and corrosion resistance and relatively good ductility. This combination of properties is a result of mixing two groups of materials with rather different properties with aluminium as ductile matrix and different oxides and carbides added as reinforcement. Al2O3, SiC and ZrO2 are the most popular choices of reinforcement material. One of the most common methods for producing this type of metal matrix composites is powder metallurgy since it has many variations and also is relatively low-cost method. Many different techniques of compacting aluminium and ceramic powders have been previously investigated. Among those techniques equal channel angular pressing (ECAP stands out due to its beneficial influence on the main problem that arises during powder compaction and that is a non-uniform distribution of reinforcement particles. This paper gives an overview on ECAP method principles, advantages and produced powder composite properties.

  16. Effect of Fiber Poisson Contraction on Matrix Multicracking Evolution of Fiber-Reinforced Ceramic-Matrix Composites

    Science.gov (United States)

    Longbiao, Li

    2015-12-01

    An analytical methodology has been developed to investigate the effect of fiber Poisson contraction on matrix multicracking evolution of fiber-reinforced ceramic-matrix composites (CMCs). The modified shear-lag model incorporated with the Coulomb friction law is adopted to solve the stress distribution in the interface slip region and intact region of the damaged composite. The critical matrix strain energy criterion which presupposes the existence of an ultimate or critical strain energy limit beyond which the matrix fails has been adopted to describe matrix multicracking of CMCs. As more energy is placed into the composite, matrix fractures and the interface debonding occurs to dissipate the extra energy. The interface debonded length under the process of matrix multicracking is obtained by treating the interface debonding as a particular crack propagation problem along the fiber/matrix interface. The effects of the interfacial frictional coefficient, fiber Poisson ratio, fiber volume fraction, interface debonded energy and cycle number on the interface debonding and matrix multicracking evolution have been analyzed. The theoretical results are compared with experimental data of unidirectional SiC/CAS, SiC/CAS-II and SiC/Borosilicate composites.

  17. InGaN nanoinclusions in an AlGaN matrix

    International Nuclear Information System (INIS)

    Sizov, V. S.; Tsatsul'nikov, A. F.; Lundin, V. V.

    2008-01-01

    GaN-based structures with InGaN quantum dots in the active region emitting in the near-ultraviolet region are studied. In this study, two types of structures, namely, with InGaN quantum dots in a GaN or AlGaN matrix, are compared. Photoluminescence spectra are obtained for both types of structures in a temperature range of 80-300 K and at various pumping densities, and electroluminescence spectra are obtained for light-emitting (LED) structures with various types of active region. It is shown that the structures with quantum dots in the AlGaN matrix are more stable thermally due to the larger localization energy compared with quantum dots in the GaN matrix. Due to this, the LED structures with quantum dots in an AlGaN matrix are more effective.

  18. Fabrication of Al/Graphite/Al2O3 Surface Hybrid Nano Composite by Friction Stir Processing and Investigating The Wear and Microstructural Properties of The Composite

    Directory of Open Access Journals (Sweden)

    A. Mostafapour

    2012-10-01

    Full Text Available Friction stir processing was applied for fabricating an aluminum alloy based hybrid nano composite reinforced with nano sized Al2O3 and micro sized graphite particles. A mixture of Al2O3 and graphite particles was packed into a groove with 1 mm width and 4.5 mm depth, which had been cut in 5083 aluminum plate of 10 mm thick. Packed groove was subjected to friction stir processing in order to implement powder mixture into the aluminum alloy matrix. Microstructural properties were investigated by means of optical microscopy and scanning electron microscopy (SEM. It was found that reinforcement particle mixture was distributed uniformly in nugget zone. Wear resistance of composite was measured by dry sliding wear test. As a result, hybrid composite revealed significant reduction in wear rate in comparison with Al/AL2O3 composite produced by friction stir processing. Worn surface of the wear test samples were examined by SEM in order to determine wear mechanism.

  19. Predicting glass-forming compositions in the Al-La and Al-La-Ni systems

    International Nuclear Information System (INIS)

    Gargarella, P.; de Oliveira, M.F.; Kiminami, C.S.; Pauly, S.; Kuehn, U.; Bolfarini, C.; Botta, W.J.; Eckert, J.

    2011-01-01

    Research highlights: → The glass-forming ability of the Al-La and Al-La-Ni systems was studied using the λ* and the λ.Δe criteria. → Both criteria predicted with just 1% at. of error the best glass-former verified so far in the Al-La system. → Four new glass-former compositions could be predicted in the Al-La-Ni system using the λ.Δe criterion. → The best glass-former reported so far in the Al-La-Ni system was found. - Abstract: In this work, a criterion considering the topological instability (λ) and the differences in the electronegativity of the constituent elements (Δe) was applied to the Al-La and Al-Ni-La systems in order to predict the best glass-forming compositions. The results were compared with literature data and with our own experimental data for the Al-La-Ni system. The alloy described in the literature as the best glass former in the Al-La system is located near the point with local maximum for the λ.Δe criterion. A good agreement was found between the predictions of the λ.Δe criterion and literature data in the Al-La-Ni system, with the region of the best glass-forming ability (GFA) and largest supercooled liquid region (ΔT x ) coinciding with the best compositional region for amorphization indicated by the λ.Δe criterion. Four new glassy compositions were found in the Al-La-Ni system, with the best predicted composition presenting the best glass-forming ability observed so far for this system. Although the λ.Δe criterion needs further refinements for completely describe the glass-forming ability in the Al-La and Al-La-Ni systems, the results demonstrated that this criterion is a good tool to predict new glass-forming compositions.

  20. Structural and functional polymer-matrix composites for electromagnetic applications

    Science.gov (United States)

    Wu, Junhua

    This dissertation addresses the science and technology of functional and structural polymer-matrix composite materials for electromagnetic applications, which include electromagnetic interference (EMI) shielding and low observability (Stealth). The structural composites are continuous carbon fiber epoxy-matrix composites, which are widely used for airframes. The functional composites are composites with discontinuous fillers and in both bulk and coating forms. Through composite structure variation, attractive electromagnetic properties have been achieved. With no degradation of the tensile strength or modulus, the shielding effectiveness of the structural composites has been improved by enhancing multiple reflections through light activation of the carbon fiber. The multiple reflections loss of the electromagnetic wave increases from 1.1 to 10.2 dB at 1.0 GHz due to the activation. Such a large effect of multiple reflections has not been previously reported in any material. The observability of these composites has been lowered by decreasing the electrical conductivity (and hence decreasing the reflection loss) through carbon fiber coating. The incorporation of mumetal, a magnetic alloy particulate filler (28-40 mum size), in a latex paint has been found to be effective for enhancing the shielding only if the electrical resistivity of the resulting composite coating is below 10 O.cm, as rendered by a conductive particulate filler, such as nickel flake (14-20 mum size). This effectiveness (39 dB at 1.0 GHz) is attributed to the absorption of the electromagnetic wave by the mumetal and the nickel flake, with the high conductivity rendered by the presence of the nickel flake resulting in a relatively high reflection loss of 15.5 dB. Without the nickel flake, the mumetal gives only 3 dB of shielding and 1.5 dB of reflection loss at 1.0 GHz. Nickel powder (0.3-0.5 mum size) has been found to be an effective filler for improving the shielding of polyethersulfone (PES

  1. Effect of Spark-Plasma-Sintering Conditions on Tensile Properties of Aluminum Matrix Composites Reinforced with Multiwalled Carbon Nanotubes (MWCNTs)

    Science.gov (United States)

    Chen, B.; Imai, H.; Umeda, J.; Takahashi, M.; Kondoh, K.

    2017-04-01

    In this study, aluminum (Al) matrix composites containing 2 wt.% multiwalled carbon nanotubes (CNTs) were fabricated by powder metallurgy using high-energy ball milling (HEBM), spark plasma sintering (SPS), and subsequent hot extrusion. The effect of SPS conditions on the tensile properties of CNT/Al composites was investigated. The results showed that composites with well-dispersed CNTs and nearly full-density CNT/Al can be obtained. During HEBM, CNTs were shortened, inserted into welded Al powder particles, bonded to Al, and still stable without CNT-Al reaction. After consolidation, Al4C3 phases formed in composites under different sintering conditions. With the increase of sintering temperature and holding time, the strength decreased. Conversely, the ductility and toughness noticeably increased. As a result, a good balance between strength (367 MPa in ultimate tensile strength) and ductility (13% in elongation) was achieved in the as-extruded CNT/Al composite sintered at 630°C with a holding time of 300 min.

  2. Characteristics of Cu–Al2O3 composites of various starting particle size obtained by high-energy milling

    Directory of Open Access Journals (Sweden)

    VIŠESLAVA RAJKOVIĆ

    2009-05-01

    Full Text Available The powder Cu– Al2O3 composites were produced by high-energy milling. Various combinations of particle size and mixtures and approximately constant amount of Al2O3 were used as the starting materials. These powders were separately milled in air for up to 20 h in a planetary ball mill. The copper matrix was reinforced by internal oxidation and mechanical alloying. During the milling, internal oxidation of pre-alloyed Cu-2 mass %-Al powder generated 3.7 mass % Al2O3 nano-sized particles finely dispersed in the copper matrix. The effect of different size of the starting copper and Al2O3 powder particles on the lattice parameter, lattice distortion and grain size, as well as on the size, morphology and microstructure of the Cu– Al2O3 composite powder particles was studied.

  3. Nanostructured Al/Al4C3 composites reinforced with graphite or fullerene and manufactured by mechanical milling and spark plasma sintering

    International Nuclear Information System (INIS)

    Robles Hernández, F.C.; Calderon, H.A.

    2012-01-01

    Highlights: ► Fullerene mix (C 60 + C 70 + soot) is effective to manufacture nanostructured Al/Al 4 C 3 . ► Carbon in the fullerene mix is more reactive with Al that that present in graphite. ► A complete transformation of carbon into Al 4 C 3 is observed in the Al/fullerene. ► Milling and sintering conditions preserve the nanostructured nature of the composites. ► Hardness improvement: 375% Al/graphite and 582% for Al/fullerene composites. - Abstract: Nanostructured Al matrix composites with reinforcements of graphite or fullerene (C 60 + C 70 + soot) have been produced by mechanical milling and spark plasma sintering (SPS). X-ray diffraction and transmission electron microscopy show that C 60 + C 70 withstand longer mechanical milling/alloying times than graphite. Fullerene is a good control agent during mechanical alloying resulting in a denser Al/fullerene composite when compared to the Al/graphite one. A refinement mechanism that takes place during mechanical alloying of fullerene and graphite is experimentally found and correspondingly discussed. Such a mechanism plays a major role in the amorphization of graphite. The larger surface area of the fullerene mix after milling promotes a better interaction with Al and hence allows its complete transformation into Al 4 C 3 during the SPS process. The sintered products show an increase in hardness for the Al/fullerene composite of 6 times and only 4 times for the Al/graphite composite. The SPS technique shows to be an excellent method to transform the fullerene into Al 4 C 3 while preserving its nanostructured nature.

  4. Fabrication of metal-matrix composites and adaptive composites using ultrasonic consolidation process

    International Nuclear Information System (INIS)

    Kong, C.Y.; Soar, R.C.

    2005-01-01

    Ultrasonic consolidation (UC) has been used to embed thermally sensitive and damage intolerant fibres within aluminium matrix structures using high frequency, low amplitude, mechanical vibrations. The UC process can induce plastic flow in the metal foils being bonded, to allow the embedding of fibres at typically 25% of the melting temperature of the base metal and at a fraction of the clamping force when compared to fusion processes. To date, the UC process has successfully embedded Sigma silicon carbide (SiC) fibres, shape memory alloy wires and optical fibres, which are presented in this paper. The eventual aim of this research is targeted at the fabrication of adaptive composite structures having the ability to measure external stimuli and respond by adapting their structure accordingly, through the action of embedded active and passive functional fibres within a freeform fabricated metal-matrix structure. This paper presents the fundamental studies of this research to identify embedding methods and working range for the fabrication of adaptive composite structures. The methods considered have produced embedded fibre specimens in which large amounts of plastic flow have been observed, within the matrix, as it is deformed around the fibres, resulting in fully consolidated specimens without damage to the fibres. The microscopic observation techniques and macroscopic functionality tests confirms that the UC process could be applied to the fabrication of metal-matrix composites and adaptive composites, where fusion techniques are not feasible and where a 'cold' process is necessary

  5. Microstructural and morphological evaluation of MCrAlY/YSZ composite produced by mechanical alloying method

    International Nuclear Information System (INIS)

    Tahari, M.; Shamanian, M.; Salehi, M.

    2012-01-01

    Highlights: ► The grain size of CoNiCrAlY decreased as milling time increased. Adding YSZ, delayed decrease of grain size of matrix alloy. ► Increase of milling time and YSZ percent resulted in spherical morphology and homogenous distribution of powders. Adding YSZ also delayed cold welding phenomenon. ► At initial stage of milling, CoNiCrAlY powder showed the greatest hardness but with increases milling time powders contained 15% YSZ showed the maximum hardness. - Abstract: This paper investigates CoNiCrAlY/YSZ composite materials produced by mechanical alloying process. Various amounts of YSZ particles (0%, 5%, 10% and 15 wt.%) were mixed with CoNiCrAlY powder and milled for 12, 24 and 36 h. The structural and mechanical evolutions of the mechanically milled powders were executed using X-ray diffractometry, scanning electron microscopy, optical microscopy and micro-hardness test. It was observed that by increasing milling time, the internal lattice strain of γ-phase matrix increased while grain size of this phase decreased. Also, addition of YSZ to CoNiCrAlY decreased the rate of grain size reduction. In comparison with milled CoNiCrAlY powders, CoNiCrAlY/YSZ milled powders exhibited more spherical morphology and narrower particle size range. Moreover, the increase in milling time caused the homogenous distribution of ceramic particles in CoNiCrAlY matrix, while the increase in YSZ percent decreased the homogenous distribution of ceramic particles in CoNiCrAlY matrix. Besides, micro-hardness tests illustrated that the effect of milling on hardness is more significant than that of ceramic particles addition.

  6. Low Cost Al-Si Casting Alloy As In-Situ Composite for High Temperature Applications

    Science.gov (United States)

    Lee, Jonathan A.

    2000-01-01

    A new aluminum-silicon (Al-Si) alloy has been successfully developed at NASA- Marshall Space Flight Center (MSFC) that has significant improvement in tensile and fatigue strength at elevated temperatures (500 F-700 F). The alloy offers a number of benefits such as light weight, high hardness, low thermal expansion and high surface wear resistance. In hypereutectic form, this alloy is considered as an in-situ Al-Si composite with tensile strength of about 90% higher than the auto industry 390 alloy at 600 F. This composite is very economically produced by using either conventional permanent steel molds or die casting. The projected material cost is less than $0.90 per pound, and automotive components such as pistons can be cast for high production rate using conventional casting techniques with a low and fully accounted cost. Key Words: Metal matrix composites, In-situ composite, aluminum-silicon alloy, hypereutectic alloy, permanent mold casting, die casting.

  7. Effects of particle/matrix interfaces on the mechanical properties for SiCp or YAl2p reinforced Mg–Li composites

    International Nuclear Information System (INIS)

    Zhang, Q.Q.; Wu, G.Q.; Huang, Z.; Tao, Y.

    2014-01-01

    Highlights: • The particle/matrix interfaces in Mg–Li matrix composites are characterized. • The different reinforcement types with intermetallics and ceramics are considered. • The failure behaviors for the composites are successfully studied. • The effect of particle/matrix interface on the mechanical properties is discussed. -- Abstract: YAl 2p or SiC P reinforced Mg–14Li–3Al (LA143) matrix composites were prepared by stir-casting. The composites were subjected to fracture toughness and tensile tests. The particle/matrix interfaces were investigated by nanoindentation combined with scanning electron microscopy (SEM). The effects of the particle/matrix interfaces on the mechanical properties of the composites were discussed through a unit cell model with a transition interface layer. The results show that a transition interface layer with smoother hardness and modulus gradient is developed in the YAl 2 /LA143 composite. Both the fracture toughness and ductility for the YAl 2 /LA143 composite are higher than those for the SiC/LA143 composite. The failure behavior is determined by particle breakage with little interfacial breakage for the YAl 2 /LA143 composite, while being due to interfacial breakage for the SiC/LA143 composite. The superiority of the mechanical properties for the YAl 2 /LA143 composite may result from the failure behavior of particle breakage, which are correlated to the better physical compatibility between the YAl 2 intermetallics and LA143 matrix

  8. Influence of tool pin in friction stir welding on activated carbon reinforced aluminium metal matrix composite

    Science.gov (United States)

    DijuSamuel, G.; Raja Dhas, J. Edwin

    2017-10-01

    This paper focus on impact of tool pin in friction stir welding on activated carbon reinforced aluminium metal matrix composite. For fabrication of metal matrix composite AA6061 is used as matrix and activated carbon is used as reinforcement and it is casted using modified stir casting technique. After casting metal matrix composite has undergone various microstructure tests like SEM,EDAX and XRD. FSW is carried out in this metal matrix composite by choosing various tool pin profile like square,round,Threaded round, hexagon and taper. The quality of welded plates is measured in terms of ultimate tensile strength and hardness.

  9. Fabrication of metal matrix composite by semi-solid powder processing

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Yufeng [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability and reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. Semi-solid powder processing (SPP), a technology that combines traditional powder metallurgy and semi-solid forming methods, has potential to produce MMCs with low cost and high efficiency. In this work, the analytical study and experimental investigation of SPP on the fabrication of MMCs were explored. An analytical model was developed to understand the deformation mechanism of the powder compact in the semi-solid state. The densification behavior of the Al6061 and SiC powder mixtures was investigated with different liquid fractions and SiC volume fractions. The limits of SPP were analyzed in terms of reinforcement phase loading and its impact on the composite microstructure. To explore adoption of new materials, carbon nanotube (CNT) was investigated as a reinforcing material in aluminum matrix using SPP. The process was successfully modeled for the mono-phase powder (Al6061) compaction and the density and density distribution were predicted. The deformation mechanism at low and high liquid fractions was discussed. In addition, the compaction behavior of the ceramic-metal powder mixture was understood, and the SiC loading limit was identified by parametric study. For the fabrication of CNT reinforced Al6061 composite, the mechanical alloying of Al6061-CNT powders was first investigated. A mathematical model was developed to predict the CNT length change during the mechanical alloying process. The effects of mechanical alloying time and processing temperature during SPP were studied on the mechanical, microstructural and

  10. SEM and TEM characterization of the microstructure of post-compressed TiB2/2024Al composite.

    Science.gov (United States)

    Guo, Q; Jiang, L T; Chen, G Q; Feng, D; Sun, D L; Wu, G H

    2012-02-01

    In the present work, 55 vol.% TiB(2)/2024Al composites were obtained by pressure infiltration method. Compressive properties of 55 vol.% TiB(2)/2024Al composite under the strain rates of 10(-3) and 1S(-1) at different temperature were measured and microstructure of post-compressed TiB(2)/2024Al composite was characterized by scanning electron microscope (SEM) and transmission electron microscope (TEM). No trace of Al(3)Ti compound flake was found. TiB(2)-Al interface was smooth without significant reaction products, and orientation relationships ( [Formula: see text] and [Formula: see text] ) were revealed by HRTEM. Compressive strength of TiB(2)/2024Al composites decreased with temperature regardless of strain rates. The strain-rate-sensitivity of TiB(2)/2024Al composites increased with the increasing temperature. Fracture surface of specimens compressed at 25 and 250°C under 10(-3)S(-1) were characterized by furrow. Under 10(-3)S(-1), high density dislocations were formed in Al matrix when compressed at 25°C and dynamic recrystallization occurred at 250°C. Segregation of Mg and Cu on the subgrain boundary was also revealed at 550°C. Dislocations, whose density increased with temperature, were formed in TiB(2) particles under 1S(-1). Deformation of composites is affected by matrix, reinforcement and strain rate. Copyright © 2011 Elsevier Ltd. All rights reserved.

  11. Modeling of interaction layer growth between U-Mo particles and an Al matrix

    International Nuclear Information System (INIS)

    Kim, Yeon Soo; Horman, G. L.; Ryu, Ho Jin; Park, Jong Man; Robinson, A. B.; Wachs, D. M.

    2013-01-01

    Interaction layer growth between U-Mo alloy fuel particles and Al in a dispersion fuel is a concern due to the volume expansion and other unfavorable irradiation behavior of the interaction product. To reduce interaction layer (IL) growth, a small amount of Si is added to the Al. As a result, IL growth is affected by the Si content in the Al matrix. In order to predict IL growth during fabrication and irradiation, empirical models were developed. For IL growth prediction during fabrication and any follow-on heating process before irradiation, out-of-pile heating test data were used to develop kinetic correlations. Two out-of-pile correlations, one for the pure Al matrix and the other for the Al matrix with Si addition, respectively, were developed, which are Arrhenius equations that include temperature and time. For IL growth predictions during irradiation, the out-of-pile correlations were modified to include a fission-rate term to consider fission enhanced diffusion, and multiplication factors to incorporate the Si addition effect and the effect of the Mo content. The in-pile correlation is applicable for a pure Al matrix and an Al matrix with the Si content up to 8 wt%, for fuel temperatures up to 200 .deg. C, and for Mo content in the range of 6 - 10wt%. In order to cover these ranges, in-pile data were included in modeling from various tests, such as the US RERTR-4, -5, -6, -7 and -9 tests and Korea's KOMO-4 test, that were designed to systematically examine the effects of the fission rate, temperature, Si content in Al matrix, and Mo content in U-Mo particles. A model converting the IL thickness to the IL volume fraction in the meat was also developed

  12. MODELING OF INTERACTION LAYER GROWTH BETWEEN U-Mo PARTICLES AND AN Al MATRIX

    Directory of Open Access Journals (Sweden)

    YEON SOO KIM

    2013-12-01

    Full Text Available Interaction layer growth between U-Mo alloy fuel particles and Al in a dispersion fuel is a concern due to the volume expansion and other unfavorable irradiation behavior of the interaction product. To reduce interaction layer (IL growth, a small amount of Si is added to the Al. As a result, IL growth is affected by the Si content in the Al matrix. In order to predict IL growth during fabrication and irradiation, empirical models were developed. For IL growth prediction during fabrication and any follow-on heating process before irradiation, out-of-pile heating test data were used to develop kinetic correlations. Two out-of-pile correlations, one for the pure Al matrix and the other for the Al matrix with Si addition, respectively, were developed, which are Arrhenius equations that include temperature and time. For IL growth predictions during irradiation, the out-of-pile correlations were modified to include a fission-rate term to consider fission enhanced diffusion, and multiplication factors to incorporate the Si addition effect and the effect of the Mo content. The in-pile correlation is applicable for a pure Al matrix and an Al matrix with the Si content up to 8 wt%, for fuel temperatures up to 200 °C, and for Mo content in the range of 6 – 10wt%. In order to cover these ranges, in-pile data were included in modeling from various tests, such as the US RERTR-4, -5, -6, -7 and -9 tests and Korea's KOMO-4 test, that were designed to systematically examine the effects of the fission rate, temperature, Si content in Al matrix, and Mo content in U-Mo particles. A model converting the IL thickness to the IL volume fraction in the meat was also developed.

  13. Effect of particle size on the friction welding of Al2O3 reinforced 6160 Al alloy composite and SAE 1020 steel

    International Nuclear Information System (INIS)

    Hascalik, Ahmet; Orhan, Nuri

    2007-01-01

    The aim of this study is to investigate the feasibility of joining Al 2 O 3 reinforced Al alloy composite to SAE 1020 steel by rotational friction welding. The aluminum-based metal matrix composite (MMC) material containing 5, 10 and 15 vol% Al 2 O 3 particles with average particle sizes of 30 and 60 μm was produced by powder metallurgy technique. The integrity of the joints has been investigated by optical and scanning electron microscopy, while the mechanical properties assessment included microhardness and shear tests. Results indicated that Al/Al 2 O 3 composite could be joined to SAE 1020 steel by friction welding. However, it was pointed out that the quality of the joint was effected negatively with the increase in particle size and volume percentage of the oxide particles in the MMC

  14. Friction stir processed Al - Metal oxide surface composites: Anodization and optical appearance

    DEFF Research Database (Denmark)

    Gudla, Visweswara Chakravarthy; Jensen, Flemming; Canulescu, Stela

    2014-01-01

    Multiple-pass friction stir processing (FSP) was employed to impregnate metal oxide (TiO2, Y2O3 and CeO2) particles into the surface of an Aluminium alloy. The surface composites were then anodized in a sulphuric acid electrolyte. The effect of anodizing parameters on the resulting optical...... dark to greyish white. This is attributed to the localized microstructural and morphological differences around the metal oxide particles incorporated into the anodic alumina matrix. The metal oxide particles in the FSP zone electrochemically shadowed the underlying Al matrix and modified the local...

  15. Fabrication of Ceramic Matrix Composite Tubes Using a Porous Mullite/Alumina Matrix and Alumina/Mullite Fiber

    National Research Council Canada - National Science Library

    Radsick, Timothy

    2001-01-01

    ... or from inadequate oxide-based ones. A porous mullite/alumina matrix combined with alumina/mullite fiber reinforcement eliminates the need for an interface coating while producing a strong, tough and oxidation resistant composite...

  16. Chemically bonded ceramic matrix composites: Densification and conversion to diffusion bonding

    International Nuclear Information System (INIS)

    Johnson, B.R.; Guelguen, M.A.; Kriven, W.M.

    1995-01-01

    Chemically bonded ceramics appear to be a promising alternative route for near-net shape fabrication of multi-phase ceramic matrix composites (CMC's). The hydraulic (and refractory) properties of fine mono-calcium aluminate (CaAl 2 O 4 ) powders were used as the chemically bonding matrix phase, while calcia stabilized zirconia powders were the second phase material. Samples containing up to 70 wt% (55 vol%) zirconia have been successfully compacted and sintered. Various processing techniques were evaluated. Processing was optimized based on material properties, dilatometry and simultaneous thermal analysis (DTA/TGA). The physical characteristics of this novel CMC were characterized by hardness, density, and fracture toughness testing. Microstructures were evaluated by SEM and phase identification was verified using XRD

  17. Kinetics of transformation of deformation processed gold-matrix composite

    Science.gov (United States)

    Wongpreedee, Kageeporn

    Gold matrix Ḏeformation-processed M&barbelow;etal M&barbelow;etal C&barbelow;omposites (DMMC) have been developed that have better strength and conductivity than conventional gold alloys. However, DMMC possess metastable two-phase microstructures, and their strength and conductivity decrease after prolonged exposure to elevated temperatures. The kinetics of the transformation from the metastable two-phase microstructure to the equilibrium single-phase solid solution is of interest. This document describes a study of the elevated temperature stability of Au DMMC's and the relationship between microstructure and resistivity of three compositions: Au-7 vol %Ag, Au-14 vol %Ag, and Au-vol 7%Pt. DMMC samples were prepared by a powder metallurgy technique and mechanical processes. The smallest final diameter of these wires was 120 mum. Avrami and Arrhenius relations were used to evaluate the kinetic transformation. The extensive deformation used to produce these composites reshaped the initially equi-axed powder particles into a nanofilamentary composite. Electrical resistivity measurements were used to determine the degree of transformation from the initial metastable nano-filamentary composite to the equilibrium solid solution condition. These measurements indicated that this transformation in Au-14 at%Ag, Au-7 at %Ag Au and Au-7 at %Pt DMMC wires proceeded with activation energies of 141, 156, and 167 kJ/mol, respectively. It is thought that these empirically determined activation energies differ from those determined in single crystal, planar interface Au-Ag and Au-Pt diffusion couples due to chemical potential, surface curvature, and strain effects. The DMMC systems reach the equilibrium solid solution condition faster than single crystal, planar interface systems for two reasons: (1) far more defects (dislocations, grain boundaries, vacancies from non-conservative dislocation motion, etc.) are present in the Au-Ag and Au-Pt DMMC composites, and (2) the small

  18. Compaction study of particulate iron-chromium matrix composite reinforced with alumina

    International Nuclear Information System (INIS)

    Saidatulakmar Shamsuddin; Shamsul Baharin Jamaludin; Zuhailawati Hussain; Zainal Arifin Ahmad

    2007-01-01

    Recently, a sharper focus on cost reduction in producing advanced composites systems has increased and leads to an interest in ferrous matrix composite which is cheaper compared to Cobalt, Nickel and their alloys that are scarce, expensive and their dust is especially harmful. In the present investigation, Fe-Cr-Al 2 O 3 composite was prepared using conventional powder metallurgy technique; mixing, compaction and sintering. Consolidation of particulate materials is dependent on the compaction process. As load is increased, the number of contacting asperities increases and they flatten and grow to form a planar contact surface. These asperities eventually merge to form bonding surfaces between particles. This paper focused on finding the optimum compaction parameter in a uniaxial pressing. Six different pressure were studied; (250, 375, 500, 625, 750 and 875)MPa. experimental results show that the optimum compaction parameter is 750 MPa that produced highest linear shrinkage, highest bulk density, lowest porosity and highest hardness value. Every sample has formed binary alloy of Fe-Cr alloy, confirmed by XRD and alumina are homogeneously distributed in the Fe-Cr matrix revealed by optical micrograph and SEM. from EDX, the composites consist of iron, chromium and alumina. (author)

  19. Optical, structural, and nuclear scientific studies of AlGaN with high Al composition

    Science.gov (United States)

    Lin, Tse Yang; Chung, Yee Ling; Li, Lin; Yao, Shude; Lee, Y. C.; Feng, Zhe Chuan; Ferguson, Ian T.; Lu, Weijie

    2010-08-01

    AlGaN epilayers with higher Al-compositions were grown by Metalorganic Chemical Vapor Deposition (MOCVD) on (0001) sapphire. Trimethylgallium (TMGa), trimethylaluminium (TMAl) and NH3 were used as the source precursors for Ga, Al, and N, respectively. A 25 nm AlN nucleation layer was first grown at low-temperature of 590 °C at 300 Torr. Followed, AlxGa1-xN layers were grown at 1080 °C on low-temperature AlN nucleation layers. The heterostructures were characterized by a series of techniques, including x-ray diffraction (XRD), Rutherford backscattering (RBS), photoluminescence (PL), scanning electron microscopy (SEM) and Raman scattering. Precise Al compositions were determined through XRD, RBS, and SEM combined measurements. Room Temperature Raman Scattering spectra shows three major bands from AlGaN alloys, which are AlN-like, A1 longitudinal optical (LO) phonon modes, and E2 transverse optical (TO) band, respectively, plus several peak comes from the substrate. Raman spectral line shape analysis lead to an optical determination of the electrical property free carrier concentration of AlGaN. The optical properties of AlGaN with high Al composition were presented here.

  20. Fabrication of AlN-TiC/Al composites by gas injection processing

    Institute of Scientific and Technical Information of China (English)

    YU Huashun; CHEN Hongmei; MA Rendian; MIN Guanghui

    2006-01-01

    The fabrication of AlN-TiC/Al composites by carbon-and nitrogen-containing gas injection into Al-Mg-Ti melts was studied. It was shown that AlN and TiC particles could be formed by the in situ reaction of mixture gas (N2+C2H2+NH3) with Al-Mg-Ti melts. The condition for the formation of AlN was that the treatment temperature must be higher than 1373 K, and the amounts of AlN and TiC increased with the increase of the treatment temperature and the gas injection time.It was considered that AlN was formed by the direct reaction of Al with nitrogen-containing gas at the interface of the gas bubble and the melt. However, the mechanism of TiC formation is a combination mechanism of solution-precipitation and solid-liquid reaction.

  1. Niobium-Matrix-Composite High-Temperature Turbine Blades

    Science.gov (United States)

    Kaplan, Richard B.; Tuffias, Robert H.; La Ferla, Raffaele; Heng, Sangvavann; Harding, John T.

    1995-01-01

    High-temperture composite-material turbine blades comprising mainly niobium matrices reinforced with refractory-material fibers being developed. Of refractory fibrous materials investigated, FP-AL(2)0(3), tungsten, and polymer-based SiC fibers most promising. Blade of this type hollow and formed in nearly net shape by wrapping mesh of reinforcing refractory fibers around molybdenum mandrel, then using thermal-gradient chemical-vapor infiltration (CVI) to fill interstices with niobium. CVI process controllable and repeatable, and kinetics of both deposition and infiltration well understood.

  2. An analysis of the effect of hydrostatic pressure on the tensile deformation of aluminum-matrix composites

    International Nuclear Information System (INIS)

    Gonzalez, C.; Llorca, J.

    2003-01-01

    The effect of superposed hydrostatic pressure on the tensile deformation of particle-reinforced Al-matrix composites was analyzed using a self-consistent approximation. The composite was represented in terms of an interpenetrating network of randomly distributed spheres, which stand for the intact and damaged regions in the composite. Each sphere contained an intact or broken ceramic particle at the center, and the model assumed that the fraction of damaged spheres increased during deformation. The load partitioning between intact and damaged regions in the composite as well as the stress redistribution due to damage was computed through a self-consistent scheme. It was shown that the tensile stresses in the ceramic particles, and thus the fraction of broken particles, were reduced as the hydrostatic pressure increased. This led to a moderate improvement in the composite flow stress but more significant gains were achieved in the strain at the onset of plastic instability. Both magnitudes increased with the hydrostatic pressure until a saturation stress was reached. Particle fracture was completely inhibited at this point, and higher pressures did not have any influence on the composite behavior, which was equivalent to that of the undamaged phase in the absence of hydrostatic pressure. Using reasonable values for the matrix and reinforcement properties, the model predictions for the composite strength and strain at the onset of plastic instability were in good agreement with the experimental data in the literature for high strength Al alloys reinforced with SiC and Al 2 O 3 particles

  3. Effect of wrapped Zn plate on the densification of Al-MWCNTs composites produced by cold pressing and liquid phase sintering

    Energy Technology Data Exchange (ETDEWEB)

    Joo, M.R. [Department of Materials Science and Engineering, Yonsei University, Seoul 120-749 (Korea, Republic of); Choi, H.J. [School of Advanced Materials Engineering, Kookmin University, Seoul 136-702 (Korea, Republic of); Shin, S.E. [Department of Materials Science and Engineering, Yonsei University, Seoul 120-749 (Korea, Republic of); Bae, D.H., E-mail: donghyun@yonsei.ac.kr [Department of Materials Science and Engineering, Yonsei University, Seoul 120-749 (Korea, Republic of)

    2016-09-30

    To produce highly dense and cost-effective Al-multi-walled carbon nanotube (Al-MWCNT) composites, the composite powders are wrapped by a Zn plate and then cold-pressed. The green compacts are then sintered at 550 °C, which shows ~99%density after sintering for 24 h. During sintering, Zn atoms fill the voids at the powder boundaries by capillary action and are then dissolved into the Al matrix because of the high solubility of Zn in Al, thus assisting densification of the composite powder. The Al/Zn-based composites containing 4 vol% MWCNTs show compressive yield strength (~380 MPa) and high work hardening capacity.

  4. Advanced composite structures. [metal matrix composites - structural design criteria for spacecraft construction materials

    Science.gov (United States)

    1974-01-01

    A monograph is presented which establishes structural design criteria and recommends practices to ensure the design of sound composite structures, including composite-reinforced metal structures. (It does not discuss design criteria for fiber-glass composites and such advanced composite materials as beryllium wire or sapphire whiskers in a matrix material.) Although the criteria were developed for aircraft applications, they are general enough to be applicable to space vehicles and missiles as well. The monograph covers four broad areas: (1) materials, (2) design, (3) fracture control, and (4) design verification. The materials portion deals with such subjects as material system design, material design levels, and material characterization. The design portion includes panel, shell, and joint design, applied loads, internal loads, design factors, reliability, and maintainability. Fracture control includes such items as stress concentrations, service-life philosophy, and the management plan for control of fracture-related aspects of structural design using composite materials. Design verification discusses ways to prove flightworthiness.

  5. Laminated Ti-Al composites: Processing, structure and strength

    DEFF Research Database (Denmark)

    Du, Yan; Fan, Guohua; Yu, Tianbo

    2016-01-01

    Laminated Ti-Al composite sheets with different layer thickness ratios have been fabricated through hot pressing followed by multi-pass hot rolling at 500 °C.The laminated sheets show strong bonding with intermetallic interface layers of nanoscale thickness between the layers of Ti and Al....... The mechanical properties of the composites with different volume fractions of Al from 10% to 67% show a good combination of strength and ductility. A constraint strain in the hot-rolled laminated structure between the hard and soft phases introduces an elastic-plastic deformation stage, which becomes more...

  6. Friction stir welding of Aluminium matrix composites – A Review

    Directory of Open Access Journals (Sweden)

    Subramanya Prabhu

    2018-01-01

    Full Text Available Friction stir welding (FSW is established as one of the prominent welding techniques to join aluminium matrix composites (AMCs. It is a solid state welding process, takes place well below the melting temperature of the material, eliminates the detrimental effects of conventional fusion welding process. Although the process is capable to join AMCs, challenges are still open that need to be fulfill to widen its applications. This paper gives the outline of the friction stir welding technique used to join AMCs. Effect of process variables on the microstructure and mechanical properties of the joints, behavior of reinforcing materials during welding, effect of tool profiles on the joint strength are discussed in detail. Few improvements and direction for future research are also proposed.

  7. Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes

    Science.gov (United States)

    Boyle, Robert

    2014-01-01

    This project demonstrated that higher temperature capabilities of ceramic matrix composites (CMCs) can be used to reduce emissions and improve fuel consumption in gas turbine engines. The work involved closely coupling aerothermal and structural analyses for the first-stage vane of a high-pressure turbine (HPT). These vanes are actively cooled, typically using film cooling. Ceramic materials have structural and thermal properties different from conventional metals used for the first-stage HPT vane. This project identified vane configurations that satisfy CMC structural strength and life constraints while maintaining vane aerodynamic efficiency and reducing vane cooling to improve engine performance and reduce emissions. The project examined modifications to vane internal configurations to achieve the desired objectives. Thermal and pressure stresses are equally important, and both were analyzed using an ANSYS® structural analysis. Three-dimensional fluid and heat transfer analyses were used to determine vane aerodynamic performance and heat load distributions.

  8. Nondestructive Damage Evaluation in Ceramic Matrix Composites for Aerospace Applications

    Directory of Open Access Journals (Sweden)

    Konstantinos G. Dassios

    2013-01-01

    Full Text Available Infrared thermography (IRT and acoustic emission (AE are the two major nondestructive methodologies for evaluating damage in ceramic matrix composites (CMCs for aerospace applications. The two techniques are applied herein to assess and monitor damage formation and evolution in a SiC-fiber reinforced CMC loaded under cyclic and fatigue loading. The paper explains how IRT and AE can be used for the assessment of the material’s performance under fatigue. IRT and AE parameters are specifically used for the characterization of the complex damage mechanisms that occur during CMC fracture, and they enable the identification of the micromechanical processes that control material failure, mainly crack formation and propagation. Additionally, these nondestructive parameters help in early prediction of the residual life of the material and in establishing the fatigue limit of materials rapidly and accurately.

  9. Wear and Reactivity Studies of Melt infiltrated Ceramic Matrix Composite

    Science.gov (United States)

    Jarmon, David C.; Ojard, Greg; Brewer, David N.

    2013-01-01

    As interest grows in the use of ceramic matrix composites (CMCs) for critical gas turbine engine components, the effects of the CMCs interaction with the adjoining structure needs to be understood. A series of CMC/material couples were wear tested in a custom elevated temperature test rig and tested as diffusion couples, to identify interactions. Specifically, melt infiltrated silicon carbide/silicon carbide (MI SiC/SiC) CMC was tested in combination with a nickel-based super alloy, Waspaloy, a thermal barrier coating, Yttria Stabilized Zirconia (YSZ), and a monolithic ceramic, silicon nitride (Si3N4). To make the tests more representative of actual hardware, the surface of the CMC was kept in the as-received state (not machined) with the full surface features/roughness present. Test results include: scanning electron microscope characterization of the surfaces, micro-structural characterization, and microprobe analysis.

  10. Oxidation resistant coatings for ceramic matrix composite components

    Energy Technology Data Exchange (ETDEWEB)

    Vaubert, V.M.; Stinton, D.P. [Oak Ridge National Lab., TN (United States); Hirschfeld, D.A. [New Mexico Inst. of Mining and Technology, Socorro, NM (United States). Dept. of Materials and Metallurgical Engineering

    1998-11-01

    Corrosion resistant Ca{sub 0.6}Mg{sub 0.4}Zr{sub 4}(PO{sub 4}){sub 6} (CMZP) and Ca{sub 0.5}Sr{sub 0.5}Zr{sub 4}(PO{sub 4}){sub 6} (CS-50) coatings for fiber-reinforced SiC-matrix composite heat exchanger tubes have been developed. Aqueous slurries of both oxides were prepared with high solids loading. One coating process consisted of dipping the samples in a slip. A tape casting process has also been created that produced relatively thin and dense coatings covering a large area. A processing technique was developed, utilizing a pre-sintering step, which produced coatings with minimal cracking.

  11. Composite superconductors with copper-aluminum stabilizing matrix

    International Nuclear Information System (INIS)

    Keilin, V.E.; Anashkin, O.P.; Krivikh, A.V.; Kiriya, I.V.; Kovalev, I.A.; Dolgosheev, P.I.; Rychagov, A.V.; Sytnikov, V.E.

    1992-01-01

    A new type of composite superconductors has been developed. They consist of one or several (cabled) multifilamentary wires with low Cu-to-Sc ratio which are embedded and soldered into grooves made in matrix of rectangular cross-section. The latter consists of aluminum core metallurgically plated with a thin copper sheath. Such conductors combine the advantages of both aluminum and copper as stabilizing materials. They have low density, exhibit almost not magnetoresistance, are relatively cheap and can be produced in very long pieces. Copper plating offers the possibility of soft soldering thus ensuring good electrical and thermal contact between superconducting wires and stabilizing matrix, and helping to join pieces to each other. the properties of two Nb-Ti conductors (3.5 x 2 mm 2 and 7x4 mm 2 ) are described in more detail. The first is used in SC coils for whole-body magnetoresonance tomography, and the second will be used in a open-quotes thinclose quotes coil for charged particles detector. The influence of aluminum purity on SC magnet behavior is also briefly discussed

  12. Poling of PVDF matrix composites for integrated structural load sensing

    Science.gov (United States)

    Haghiashtiani, Ghazaleh; Greminger, Michael A.; Zhao, Ping

    2014-03-01

    The purpose of this study is to create and evaluate a smart composite structure that can be used for integrated load sensing and structural health monitoring. In this structure, PVDF films are used as the matrix material instead of epoxy resin or other thermoplastics. The reinforcements are two layers of carbon fiber with one layer of Kevlar separating them. Due to the electrical conductivity properties of carbon fiber and the dielectric effect of Kevlar, the structure acts as a capacitor. Furthermore, the piezoelectric properties of the PVDF matrix can be used to monitor the response of the structure under applied loads. In order to exploit the piezoelectric properties of PVDF, the PVDF material must be polarized to align the dipole moments of its crystalline structure. The optimal condition for poling the structure was found by performing a 23 factorial design of experiment (DoE). The factors that were studied in DoE were temperature, voltage, and duration of poling. Finally, the response of the poled structure was monitored by exposing the samples to an applied load.

  13. SAP-like ultrafine-grained Al composites dispersion strengthened with nanometric AlN

    International Nuclear Information System (INIS)

    Balog, M.; Krizik, P.; Yan, M.; Simancik, F.; Schaffer, G.B.; Qian, M.

    2013-01-01

    This paper reports the development of novel Sinter-Aluminum-Pulver (SAP)-like Al–AlN nanocomposites via replacing the native Al 2 O 3 thin films on fine Al powder with a large volume fraction of in situ formed nanometric AlN dispersoids. Fine gas-atomized Al powder (d 50 =1.3 µm) compacts were first partially nitrided at 590 °C in flowing nitrogen, controlled by a small addition of Sn (0.3–0.4 wt%), and subsequently consolidated by hot direct extrusion. The resulting Al–AlN composites consisted of submicrometric Al grains reinforced with nanometric AlN dispersoids together with some nanometric Al 2 O 3 dispersoids. An Al–13 vol% AlN nanocomposite fabricated this way achieved exceptional ultimate tensile strength of 227 MPa, yield strength of 195 MPa and Young's modulus of 66 GPa at 300 °C, superior to typical SAP materials and coarse grained Al–AlN composites. In addition, the Al–13 vol% AlN nanocomposite exhibited good thermal stability up to 500 °C. The strengthening mechanism is discussed

  14. Advanced Measurements of Silicon Carbide Ceramic Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Farhad Farzbod; Stephen J. Reese; Zilong Hua; Marat Khafizov; David H. Hurley

    2012-08-01

    Silicon carbide (SiC) is being considered as a fuel cladding material for accident tolerant fuel under the Light Water Reactor Sustainability (LWRS) Program sponsored by the Nuclear Energy Division of the Department of Energy. Silicon carbide has many potential advantages over traditional zirconium based cladding systems. These include high melting point, low susceptibility to corrosion, and low degradation of mechanical properties under neutron irradiation. In addition, ceramic matrix composites (CMCs) made from SiC have high mechanical toughness enabling these materials to withstand thermal and mechanical shock loading. However, many of the fundamental mechanical and thermal properties of SiC CMCs depend strongly on the fabrication process. As a result, extrapolating current materials science databases for these materials to nuclear applications is not possible. The “Advanced Measurements” work package under the LWRS fuels pathway is tasked with the development of measurement techniques that can characterize fundamental thermal and mechanical properties of SiC CMCs. An emphasis is being placed on development of characterization tools that can used for examination of fresh as well as irradiated samples. The work discuss in this report can be divided into two broad categories. The first involves the development of laser ultrasonic techniques to measure the elastic and yield properties and the second involves the development of laser-based techniques to measurement thermal transport properties. Emphasis has been placed on understanding the anisotropic and heterogeneous nature of SiC CMCs in regards to thermal and mechanical properties. The material properties characterized within this work package will be used as validation of advanced materials physics models of SiC CMCs developed under the LWRS fuels pathway. In addition, it is envisioned that similar measurement techniques can be used to provide process control and quality assurance as well as measurement of

  15. Mechanical properties of laminated composites of Al 1100/Al 2024 in three aging states

    International Nuclear Information System (INIS)

    Pessoa, C.S.

    1984-01-01

    Laminated composites consisting of alternating layers of Al 2024 were produced by hot rolling, with a volume fraction of 49% of Al 2024. These composites used in nuclear reactor tecnology, were given under-aging, aging and over-aging heat treatments at 448k for 1h, 4h and 96h, respectively. Tests of microhardness, tension and fatigue in the divider orientation were performed. (Author) [pt

  16. Cast AlSi9Cu4 alloy with hybride strenghtened by Fe{sub x}Al{sub y}-Al{sub 2}O{sub 3} composite powder

    Energy Technology Data Exchange (ETDEWEB)

    Piatkowski, J [Department of Materials Technology, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice (Poland); Formanek, B, E-mail: jaroslaw.piatkowski@polsl.pl, E-mail: boleslaw.formanek@polsl.pl [Department of Materials Science, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice (Poland)

    2011-05-15

    The main objective of the study was to develop a technology of dispersion strenghtened hypoeutectic Al-Si alloy. The article presented the materials and technology conception for producing aluminium matrix composite AlSi9Cu4Fe alloy with hybride reinforcement of Al{sub x}Fe{sub y} intermetallic and aluminium oxide powders. Composite powder obtained in mechanical agllomerisation mixture of elemental powders. Changes in the structure were confirmed by TA and ATD thermal analyses plotting the solidification curves, which showed a decrease in temperature T{sub liq} compared to the unmodified alloy and an exothermic effect originating from the crystallisation of eutectics with alloying elements. The examinations carried out by SEM and BSE as well as the determination of local chemical composition by EDX technique have characterised the structure of the alloy as containing some binary Al-Si-Al-Cu and Al-Fe eutectics and multicomponent eutectics.

  17. CNTs/Al5083 Composites of High-performance Uniform and Dispersion Fabricated by High-energy Ball-milling

    Directory of Open Access Journals (Sweden)

    GUO Li

    2017-11-01

    Full Text Available Carbon nanotubes (CNTs, mass fraction of 0%-2% reinforced Al5083 composites were fabricated by horizontal high-energy ball milling. The effects of ball milling time and CNTs contents on the properties of composite materials were studied. The micro morphology of CNTs/Al5083 composites was characterized by scanning electron microscopy(SEM and transmission electron microscopy(TEM, the tensile strength and microhardness of the composites were tested. The results indicate that after high-energy ball milling for 1.5h, the carbon nanotubes are dispersed homogeneously in the Al5083 matrix, and good interfacial bonding strength between CNTs and Al5083 is obtained at the addition of 1.5%CNTs. Under these conditions, the tensile strength and microhardness of CNTs/Al5083 composites are 188.8MPa and 136HV, respectively. Compared to Al5083 matrix without CNTs reinforcement, tensile strength and microhardness of CNTs/Al5083 composites are increased by 32.2% and 36%, respectively.

  18. Boron carbide reinforced aluminium matrix composite: Physical, mechanical characterization and mathematical modelling

    International Nuclear Information System (INIS)

    Shirvanimoghaddam, K.; Khayyam, H.; Abdizadeh, H.; Karbalaei Akbari, M.; Pakseresht, A.H.; Ghasali, E.; Naebe, M.

    2016-01-01

    This paper investigates the manufacturing of aluminium–boron carbide composites using the stir casting method. Mechanical and physical properties tests to obtain hardness, ultimate tensile strength (UTS) and density are performed after solidification of specimens. The results show that hardness and tensile strength of aluminium based composite are higher than monolithic metal. Increasing the volume fraction of B_4C, enhances the tensile strength and hardness of the composite; however over-loading of B_4C caused particle agglomeration, rejection from molten metal and migration to slag. This phenomenon decreases the tensile strength and hardness of the aluminium based composite samples cast at 800 °C. For Al-15 vol% B_4C samples, the ultimate tensile strength and Vickers hardness of the samples that were cast at 1000 °C, are the highest among all composites. To predict the mechanical properties of aluminium matrix composites, two key prediction modelling methods including Neural Network learned by Levenberg–Marquardt Algorithm (NN-LMA) and Thin Plate Spline (TPS) models are constructed based on experimental data. Although the results revealed that both mathematical models of mechanical properties of Al–B_4C are reliable with a high level of accuracy, the TPS models predict the hardness and tensile strength values with less error compared to NN-LMA models.

  19. Comparative Study of MIL-96(Al) as Continuous Metal-Organic Frameworks Layer and Mixed-Matrix Membrane.

    Science.gov (United States)

    Knebel, Alexander; Friebe, Sebastian; Bigall, Nadja Carola; Benzaqui, Marvin; Serre, Christian; Caro, Jürgen

    2016-03-23

    MIL-96(Al) layers were prepared as supported metal-organic frameworks membrane via reactive seeding using the α-alumina support as the Al source for the formation of the MIL-96(Al) seeds. Depending on the solvent mixture employed during seed formation, two different crystal morphologies, with different orientation of the transport-active channels, have been formed. This crystal orientation and habit is predefined by the seed crystals and is kept in the subsequent growth of the seeds to continuous layers. In the gas separation of an equimolar H2/CO2 mixture, the hydrogen permeability of the two supported MIL-96(Al) layers was found to be highly dependent on the crystal morphology and the accompanied channel orientation in the layer. In addition to the neat supported MIL-96(Al) membrane layers, mixed-matrix membranes (MMMs, 10 wt % filler loading) as a composite of MIL-96(Al) particles as filler in a continuous Matrimid polymer phase have been prepared. Five particle sizes of MIL-96(Al) between 3.2 μm and 55 nm were synthesized. In the preparation of the MIL-96(Al)/Matrimid MMM (10 wt % filler loading), the following preparation problems have been identified: The bigger micrometer-sized MIL-96(Al) crystals show a trend toward sedimentation during casting of the MMM, whereas for nanoparticles aggregation and recrystallization to micrometer-sized MIL-96(Al) crystals has been observed. Because of these preparation problems for MMM, the neat supported MIL-96(Al) layers show a relatively high H2/CO2 selectivity (≈9) and a hydrogen permeance approximately 2 magnitudes higher than that of the best MMM.

  20. Matrix Structure Evolution and Nanoreinforcement Distribution in Mechanically Milled and Spark Plasma Sintered Al-SiC Nanocomposites.

    Science.gov (United States)

    Saheb, Nouari; Aliyu, Ismaila Kayode; Hassan, Syed Fida; Al-Aqeeli, Nasser

    2014-09-19

    Development of homogenous metal matrix nanocomposites with uniform distribution of nanoreinforcement, preserved matrix nanostructure features, and improved properties, was possible by means of innovative processing techniques. In this work, Al-SiC nanocomposites were synthesized by mechanical milling and consolidated through spark plasma sintering. Field Emission Scanning Electron Microscope (FE-SEM) with Energy Dispersive X-ray Spectroscopy (EDS) facility was used for the characterization of the extent of SiC particles' distribution in the mechanically milled powders and spark plasma sintered samples. The change of the matrix crystallite size and lattice strain during milling and sintering was followed through X-ray diffraction (XRD). The density and hardness of the developed materials were evaluated as function of SiC content at fixed sintering conditions using a densimeter and a digital microhardness tester, respectively. It was found that milling for 24 h led to uniform distribution of SiC nanoreinforcement, reduced particle size and crystallite size of the aluminum matrix, and increased lattice strain. The presence and amount of SiC reinforcement enhanced the milling effect. The uniform distribution of SiC achieved by mechanical milling was maintained in sintered samples. Sintering led to the increase in the crystallite size of the aluminum matrix; however, it remained less than 100 nm in the composite containing 10 wt.% SiC. Density and hardness of sintered nanocomposites were reported and compared with those published in the literature.

  1. Dynamic densification of metal matrix-coated fibre composites: modelling and processing

    International Nuclear Information System (INIS)

    Peng, H.X.; Dunne, F.P.E.; Grant, P.S.; Cantor, B.

    2005-01-01

    The consolidation processing of Ti-6Al-4V matrix-coated fibre (MCF) composite under vacuum hot pressing (VHP) has been investigated. A new test methodology has been developed for the determination of in situ matrix coating creep properties. In using the methodology, only a single, simple test is required, together with finite element modelling of the single fibre compression test. The creep coefficient and stress index have been determined for electron beam evaporated physical vapour deposited Ti-6Al-4V at 900 deg. C to be 1.23 x 10 -5 and 1.3, respectively. Consolidation experiments have been carried out on multi-ply MCF arrays under vacuum hot pressing. Finite element models have been developed for the dynamic consolidation of both square and hexagonal fibre packings. The creep constants for the Ti-6Al-4V, determined using the single fibre test, were assigned to the coating in the finite element models. Excellent agreement between predicted and experimental results was achieved, providing verification of the single fibre test methodology for the determination of creep constants

  2. Experimental Study of Ageing Behaviour of Al-Cu-Mg/Bagasse Ash Particulate Composites

    Directory of Open Access Journals (Sweden)

    R. A. Mohammed

    2011-03-01

    Full Text Available The experimental correlation of ageing behaviour for Al-Cu-Mg/Bagasse ash particulate composites with 2-10wt% bagasse ash particles produced by double stir-casting method has been investigated. Hardness values measurement and microstructural analysis were used in determining the ageing behaviour, after solution and age-hardened heat-treatment. For comparison, the ageing characteristics of the unreinforced matrix alloy with an identical processing and ageing history were also examined. The results indicate that the composite exhibits an accelerated hardening response compared to the unreinforced matrix alloy at the three selected aging temperatures of 100, 200 and 300 °C. Ageing temperature has great influence on the hardening characteristics of the Al–Cu–Mg/BAp composite. TEM observations reveal that the addition of bagasse ash particles to the Al–Cu–Mg alloy can speed up the growth rate of precipitates S’ (Cu3Al2, and Al6CuMg4 phases. The accelerated precipitation of S’ phases is proposed to be responsible for the enhanced age-hardening of the Al–Cu–Mg/BAp composites.

  3. Improvement of Tribological Properties of Metal Matrix Composites by Means of Slide Burnishing

    Directory of Open Access Journals (Sweden)

    Piotr BEDNARSKI

    2013-12-01

    Full Text Available Burnishing of metal surfaces can affect positively tribological and mechanical properties such as fatigue strength, wear resistance, contact stiffness and bearing capacity. Burnishing affects the entire surface topography, including surface roughness, radii of curvature of peaks and valleys, slope angles and more. We have studied A1Mg1SiCu (6xxx series aluminum matrix composites with a reinforcing phase of Al2O3 which exhibits good workability but poor machinability. The second series studied was based on an AlSi alloy (A-390 reinforced with SiC – this one characterized by poor workability but good machinability. Materials have been prepared by mixing metal powders with the reinforcement, cold pressing, sintering, hot extrusion and heat treatment. We have determined surface roughness with a Hommel tester; the arithmetical mean for A1Mg1SiCu (A6061 + Al2O3 was ~1 µm before burnishing and ~0.15 mm after burnishing. We have also determined the bearing capacity at 50 % with the same tester: before burnishing 2.30 µm and 0.47 µm afterwards for A6061 + Al2O3; before 2.30 µm, afterwards 0.37 µm for A390 + SiC. Vickers microhardness at the surface with respect to the core increases 30 % for the Al2O3 containing composite and 50 % for the SiC containing composite.DOI: http://dx.doi.org/10.5755/j01.ms.19.4.2404

  4. Electrochemical behaviour of TiO{sub 2} reinforced Al 7075 composite

    Energy Technology Data Exchange (ETDEWEB)

    Karunanithi, R., E-mail: karunaponni@gmail.com; Bera, Supriya; Ghosh, K.S., E-mail: ksghosh2001@yahoo.co.uk

    2014-12-15

    Graphical abstract: - Highlights: • Clustering of TiO{sub 2} particle and porosity increased with increasing TiO{sub 2}. • Coarse and numerous very fine η′ and η precipitates in T6 temper composite. • Shifting corrosion potential to noble direction with increasing TiO{sub 2}. • Corrosion is maximum for 30 vol.% TiO{sub 2} composite and least for 7075 alloy. • Pitting damage greater with the increasing TiO{sub 2}. - Abstract: Microstructures of sintered Al 7075 alloy and Al 7075 alloy reinforced with varying TiO{sub 2} composites exhibited uniform distribution of TiO{sub 2} particles, but clustering and porosity have increased with TiO{sub 2} content. TEM micrographs of the Al 7075 alloy and Al 7075 + TiO{sub 2} composite of peak aged T6 (PA) temper showed some coarse and numerous very fine η′ (MgZn{sub 2}) precipitates, and equilibrium η (MgZn{sub 2}) precipitates along the grain boundaries. Potentiodynamic electrochemical polarisation studies on the Al 7075 alloy of different tempers and Al 7075 + TiO{sub 2} composites in 3.5 wt.% NaCl solution showed that the corrosion potentials (E{sub corr}) have shifted towards noble direction with the addition of TiO{sub 2}, and there is an increase of corrosion current density (i{sub corr}) beyond 10 vol.% TiO{sub 2} in the composites. This is attributed to the increase in particle-matrix interface areas enhancing pitting corrosion. Optical micrographs of the corroded surface of 30% TiO{sub 2} composites exhibited maximum pitting damage.

  5. Friction stir welding of SiCp/2009Al composite plate

    International Nuclear Information System (INIS)

    Wang, D.; Xiao, B.L.; Wang, Q.Z.; Ma, Z.Y.

    2013-01-01

    Highlights: ► SiCp/2009Al plates were successfully friction stir welded using an ultra-hard tool. ► Under T4 temper condition, the joint coefficient of tensile strength was 95.9%. ► Coarsen Al 2 Cu in the nugget zone dissolved and precipitated after T4. - Abstract: Six milimeter thick hot-rolled SiCp/2009Al composite plates were successfully joined by friction stir welding (FSW) using an ultra-hard material tool. After FSW, the distribution of the SiC particles in the nugget zone (NZ) was more homogeneous than that in the base material (BM). Scanning electron microscopic examinations (SEM) and X-ray analysis (XRD) indicated that part of the Al 2 Cu was dissolved into the aluminum matrix in the NZ due to intense plastic deformation and high temperature during FSW. The undissolved Al 2 Cu particles remained in the NZ and coarsened during the cooling process after FSW. The ultimate tensile strength (UTS) of the as-welded joint is only 321 MPa and failed in the BM zone due to the low strength of the BM. After T4 heat treatment, the strength of the joint increased and became close to that of the BM with T4 temper, because most of the Al 2 Cu particles were dissolved into the matrix and re-precipitated homogeneously as the GP zones, which are the major strengthening precipitates for T4-tempered 2009Al alloy

  6. synthesis and characterization of al/sic composite made by stir casting method

    International Nuclear Information System (INIS)

    Ghauri, K.M.; Ahmad, A.; Ahmad, R.; Din, K.M.; Chaudhry, J.A.

    2013-01-01

    Ceramics contain a distinctive property of completely absence of slip planes and have least probability of deforming by the application of force. Among these ceramics, the silicon carbide occupies a competent place to be used as a reinforcing agent for aluminum or its alloys. It has the density close to aluminum and is best for making composite having good strength and good heat conductivity. Stir casting has been used to synthesize Al/SiC MMCs by reinforcing silicon carbide particles into aluminum matrix. The reason for using stir casting is to develop technology for the development of MMCs at affordable cost. The selection of SiC as reinforcement and Al as matrix is because of their easy availability. The practical data acquired, analyzed and optimized will be interpreted in the light of information available in the literature and be shared with the relevant industries. The present work was mainly carried out to characterize the SiC/Al composite which was produced by reinforcing the various proportions of SiC (5, 10, 15, 25 and 30%) in aluminum matrix using stir casting technique. Mechanical properties of test specimens made from stir-casted Aluminum-Silicon Carbide composites have been studied using metallographic and mechanical testing techniques. It was observed that as the volume fraction of SiC in the composite is gradually increased, the hardness and toughness increase. However, beyond a level of 25-30 percent SiC, the results are not very consistent, and depend largely on the uniformity of distribution of SiC in the aluminum matrix. (author)

  7. Quality evaluation of cast Al-SiCp composites

    International Nuclear Information System (INIS)

    Adalarasu, S.; Mahadevan, S.; Satyanarayana, K.G.; Pai, B.C.; Pillai, R.M.

    1996-01-01

    This paper presents a methodology for using x-ray radiography and ultrasonic for testing the soundness and distribution of dispersoids and identifying the casting defects in a cast aluminium cast alloy matrix SiCp composites. The ultrasonic inspection could detect in 6061-SiCp cast composites 1) the presence of low levels of locked in stresses and 2) existence of local imperfection due to the combined effects of the local solidification condition and the presence of the dispersoids which were not possible through x-ray radiography. This clearly suggests that ultrasonic test can be used as a powerful NDE tool for screening the composite ingots. (author)

  8. Tribological properties of AC44200 based composites strenghead with AlB2BOB3 Bparticles

    OpenAIRE

    J.W. Kaczmar; A. Janus; E. Grodzka; A. Kurzawa

    2011-01-01

    The paper presents a research on abrasion resistance of aluminium-based composites consisting of EN AC-44200 matrix reinforcedwith AlB2BOB3B particles. The examinations revealed that wear intensity of the composites decreased with increasing volume fraction of the particles. Much more intensive abrasive wear was observed on the first kilometre in comparison to the wear on the subsequent distances, i.e. from 1 to 3.5 km and from 3.5 to 8.5 km of the wear distance. Microscopic examinations perm...

  9. Metal matrix coated fiber composites and the methods of manufacturing such composites

    Science.gov (United States)

    Weeks, J.K. Jr.; Gensse, C.

    1993-09-14

    A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials. 8 figures.

  10. Aluminum powder size and microstructure effects on properties of boron nitride reinforced aluminum matrix composites fabricated by semi-solid powder metallurgy

    International Nuclear Information System (INIS)

    Chen, Cunguang; Guo, Leichen; Luo, Ji; Hao, Junjie; Guo, Zhimeng; Volinsky, Alex A.

    2015-01-01

    Al matrix composite reinforced by hexagonal boron nitride (h-BN) with nearly full densification was successfully fabricated by the semi-solid powder metallurgy technique. The h-BN/Al composites were synthesized with elemental pure Al powder size of d_5_0=35, 12 and 2 μm. The powder morphology and the structural characteristics of the composites were analyzed using X-ray diffraction, scanning and transmission electron microscopy. The density, Brinell hardness and compressive behavior of the samples were characterized. Density measurement of the Al composites revealed that the composite densification can be effectively promoted by plenty of embedded liquid phase under pressure. Composites prepared using Al powder with varying granularity showed different grain characteristics, and in situ recrystallization occurred inside the original grains with 35 μm Al powder. A sharp interface consisting of Al/Al_2O_3/h-BN was present in the composites. Both the compressive strength and the fracture strain of the investigated composites increased with the decrease of the Al powder size, along with the Brinell hardness. The composite with 2 μm Al powder exhibited the highest relative density (99.3%), Brinell harness (HB 128), compressive strength (763 MPa) and fracture strain (0.299).

  11. Wear mechanisms in powder metallurgy high speed steels matrix composites

    International Nuclear Information System (INIS)

    Gordo, E.; Martinez, M. A.; Torralba, J. M.; Jimenez, J. A.

    2001-01-01

    The development of metal matrix composites has a major interest for automotive and cutting tools industries since they possess better mechanical properties and wear resistance than corresponding base materials. One of the manufacturing methods for these materials includes processing by powder metallurgy techniques. in this case, blending of both, base material and reinforcement powders constitute the most important process in order to achieve a homogeneous distribution of second phase particles. in the present work, composite materials of M3/2 tool steel reinforced with 2.5,5 and 8 vol% of niobium carbide have been prepared. In order to ensure a homogeneous mix, powders of both materials were mixed by dry high-energy mechanical milling at 200 r.p.m. for 40 h. After a recovering annealing, two routes for consolidate were followed die pressing and vacuum sintering, and hot isostatic pressing (HIP). Pin-on-disc tests were carried out to evaluate wear behaviour in all the materials. Results show that ceramic particles additions improve wear resistance of base material. (Author) 9 refs

  12. The influence of matrix composition and reinforcement type on the properties of polysialate composites

    Science.gov (United States)

    Hammell, James A.

    There is a critical need for the development of materials for eliminating fire as a cause of death in aircraft accidents. Currently available composites that use organic matrices not only deteriorate at temperatures above 300°C but also emit toxic fumes. The results presented in this dissertation focus on the development of an inorganic matrix that does not burn or emit toxic fumes. The matrix, known as polysialate, can withstand temperatures in excess of 1000°C. The matrix behaves like a ceramic, but does not need high curing temperatures, so it can be processed like many common organic matrices. The major parameters evaluated in this dissertation are: (i) Influence of reinforcement type, (ii) Matrix formulation for both wet-dry durability and high temperature resistance, (iii) Influence of processing variables such as moisture reduction and storage, (iv) Tensile strain capacity of modified matrices and matrices reinforced with ceramic microfibers and discrete carbon fibers, and (v) analytical modeling of mechanical properties. For the reinforcement type; carbon, glass, and stainless steel wire fabrics were investigated. Carbon fabrics with 1, 3, 12, and 50k tows were used. A matrix chemical formulation that can withstand wetting and drying was developed. This formulation was tested at high temperatures to ascertain its stability above 400°C. On the topic of processing, shelf life of prepregged fabric layers and efficient moisture removal methods were studied. An analytical model based on layered reinforcement was developed for analyzing flexural specimens. It is shown that the new inorganic matrix can withstand wetting and drying, and also high temperature. The layered reinforcement concept provides accurate prediction of strength and stiffness for composites reinforced with 1k and 3k tows. The prepregged fabric layers can be stored for 14 days at -15°C without losing strength.

  13. Metallurgy, fabrication, and superconducting properties of multifilamentary Nb3Al composites

    International Nuclear Information System (INIS)

    Hafstrom, J.W.

    1976-01-01

    The control of metallurgical structure during fabrication that will improve the superconducting properties of multifilamentary, aluminium-stabilized, Nb 3 Al composites is described. Composites are fabricated by placing niobium rods in an aluminum matrix, and then drawing to wire. Nb 3 Al is formed at temperatures exceeding 1800 0 C for about 5 s and ordered at 750 0 C for 48 h. A critical current, J/sub c/(H), in excess of 10 5 A/cm 2 (F/sub p/ approximately equal to 7 x 10 8 dynes/cm 3 ) at 7 T and a T/sub c/ to 18.2 K are obtained. Attempts to improve J/sub c/(H) by controlling the grain size in the Nb 3 Al diffused layer are discussed. Precipitates, arising from the addition of carbon during Nb 3 Al layer growth, do not appear to be effective as grain-boundary or flux pinners. When 1 percent Zr is added to the Nb, the growth of the Nb 3 Al layer is accelerated, T/sub c/ is lowered and J/sub c/(H) is not significantly improved. J/sub c/(H) rapidly decreases with an increase in Nb 3 Al or (Nb-Zr) 3 Al layer thickness, d. J/sub c/(H) is independent of d in composites with d greater than or approximately equal to 1.5 μm. In general, the Nb 3 Al grain size appears comparable to d for d less than or equal to 1 μm. Significant improvement of J/sub c/(H) for Nb 3 Al superconducting composites reacted at temperatures above 1800 0 C (to achieve T/sub c/ greater than 17 K) is achieved only by maintaining the layer thickness well below d approximately equal to 1.0 μm

  14. Development of a molecular dynamic based cohesive zone model for prediction of an equivalent material behavior for Al/Al2O3 composite

    Energy Technology Data Exchange (ETDEWEB)

    Sazgar, A. [Center of Excellence in Design, Robotics and Automation, Department of Mechanical Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Movahhedy, M.R., E-mail: movahhed@sharif.edu [Center of Excellence in Design, Robotics and Automation, Department of Mechanical Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Mahnama, M. [School of Mechanical Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Sohrabpour, S. [Center of Excellence in Design, Robotics and Automation, Department of Mechanical Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of)

    2017-01-02

    The interfacial behavior of composites is often simulated using a cohesive zone model (CZM). In this approach, a traction-separation (T-S) relation between the matrix and reinforcement particles, which is often obtained from experimental results, is employed. However, since the determination of this relation from experimental results is difficult, the molecular dynamics (MD) simulation may be used as a virtual environment to obtain this relation. In this study, MD simulations under the normal and shear loadings are used to obtain the interface behavior of Al/Al2O3 composite material and to derive the T-S relation. For better agreement with Al/Al2O3 interfacial behavior, the exponential form of the T-S relation suggested by Needleman [1] is modified to account for thermal effects. The MD results are employed to develop a parameterized cohesive zone model which is implemented in a finite element model of the matrix-particle interactions. Stress-strain curves obtained from simulations under different loading conditions and volume fractions show a close correlation with experimental results. Finally, by studying the effects of strain rate and volume fraction of particles in Al(6061-T6)/Al2O3 composite, an equivalent homogeneous model is introduced which can predict the overall behavior of the composite.

  15. Investigation of different carbon nanotube reinforcements for fabricating bulk AlMg5 matrix nanocomposites

    Energy Technology Data Exchange (ETDEWEB)

    Kallip, Kaspar, E-mail: kaspar.kallip@empa.ch [Empa, Swiss Federal Laboratories for Material Science and Technology, Laboratory for Advanced Materials Processing, Feuerwerkerstrasse 39, CH-3602 Thun (Switzerland); Leparoux, Marc [Empa, Swiss Federal Laboratories for Material Science and Technology, Laboratory for Advanced Materials Processing, Feuerwerkerstrasse 39, CH-3602 Thun (Switzerland); AlOgab, Khaled A. [King Abdulaziz City for Science and Technology (KACST), National Centers for Advanced Materials, P O Box 6086, Riyadh, 11442 (Saudi Arabia); Clerc, Steve; Deguilhem, Guillaume [Empa, Swiss Federal Laboratories for Material Science and Technology, Laboratory for Advanced Materials Processing, Feuerwerkerstrasse 39, CH-3602 Thun (Switzerland); Arroyo, Yadira [Empa, Swiss Federal Laboratories for Material Science and Technology, Electron Microscopy Center, Ueberlandstrasse 129, CH-8600 Dübendorf (Switzerland); Kwon, Hansang [Empa, Swiss Federal Laboratories for Material Science and Technology, Laboratory for Advanced Materials Processing, Feuerwerkerstrasse 39, CH-3602 Thun (Switzerland); Pukyong National University, Department of Materials System Engineering, 365 Sinseon-ro, Busan 608-739 (Korea, Republic of)

    2015-10-15

    AlMg5-based metal matrix composites were successfully fabricated using high energy planetary ball-milling and hot pressing. The influence of 6 types of carbon nanotubes (CNTs) with different properties was investigated for reinforcement. Over 3 fold increase in hardness and ultimate tensile strength was achieved with maximum values of 200 HV{sub 20} and 720 MPa respectively by varying CNT content from 0.5 to 5 vol%. The state, the dispersion as well as the reactivity of the different CNTs were investigated by Raman spectroscopy, X-Ray diffraction and microscopy. The CNTs were considered to be dispersed homogeneously, but were shortened due to high energy milling. No significant differences in mechanical performances could be observed depending either on the nature or on the agglomeration initial state of the investigated CNTs. The milling time has to be however adjusted to the CNT content as higher concentrations require a longer milling time for achieving dispersion of the nano-reinforcement. - Highlights: • CNTs sustained the milling process and became homogeneously dispersed. • 3 times strengthening over unreinforced alloy achieved. • Flexible processing route for dispersing wide range of nanoparticulate materials.

  16. Collapse mechanisms of metal foam matrix composites under static and dynamic loading conditions

    Energy Technology Data Exchange (ETDEWEB)

    Linul, Emanoil, E-mail: emanoil.linul@upt.ro [Department of Mechanics and Strength of Materials, Politehnica University of Timisoara, 1 Mihai Viteazu Avenue, 300 222 Timisoara (Romania); Marsavina, Liviu [Department of Mechanics and Strength of Materials, Politehnica University of Timisoara, 1 Mihai Viteazu Avenue, 300 222 Timisoara (Romania); Kováčik, Jaroslav [Institute of Materials and Machine Mechanics, Slovak Academy of Sciences, Dúbravská cesta 9, 845 13 Bratislava (Slovakia)

    2017-04-06

    The collapse mechanisms of metal foam matrix composites under static and dynamic loading conditions were experimentally and analytically investigated. Closed-cell aluminium foam AlSi10 with 325±10 kg/m{sup 3} density was used as core material, while stainless-steel-mesh is the faces materials. Prior to characterizing the composite sandwich structure, the stainless steel mesh face material and closed-cell aluminium foam were characterized by tensile testing and compression testing, respectively. Experimental tests were performed on sandwich beams using both High Speed Camera and Digital Image Correlation system for strain distribution. All experimental tests were performed at room temperature with constant crosshead speed of 1.67×10{sup −4} m/s for static tests and 2 m/s impact loading speed for dynamic tests. Two main deformation behaviours of investigated metal foam matrix composites were observed following post-failure collapse: face failure and core shear. It was showed that the initiation, propagation and interaction of failure modes depend on the type of loading, constituent material properties and geometrical parameters.

  17. Effect of Si addition to Al-8Mg alloy on the microstructure and thermo-physical properties of SiCp/Al composites prepared by pressureless infiltration

    International Nuclear Information System (INIS)

    Ren Shubin; He Xinbo; Qu Xuanhui; Humail, Islam S.; Li Yan

    2007-01-01

    Fifty-five volume percentage of SiCp/Al composites were prepared by pressureless infiltration to investigate the effect of Si addition to Al-8Mg alloy from 0 wt% to 18 wt% on the interfacial reaction between Al and SiC and the thermo-physical properties of the prepared composites. TEM and X-ray analysis showed that the degree of interfacial reaction decreased as the Si content increased, and that it ceased at 1273 K when the Si addition to the aluminum was greater than 12 wt%. The Si addition to Al-8Mg alloy reduced the CTE of the composites and increased their thermal conductivity (TC), but Si beyond 12 wt% led to the reduction of TC, though the CTE was lower. This is attributable to the combined action of the Si on the wettability, interfacial reaction and the TC and CTE of the matrix itself

  18. Mechanical properties of hot-pressed Al-4.5 wt. % Cu/WC composite

    Directory of Open Access Journals (Sweden)

    Samaneh Bernoosi

    2014-12-01

    Full Text Available In this study, the elemental powders of aluminum and copper were initially subjected to mechanical alloying using an attrition ball mill under argon atmosphere to produce an Al-4.5 wt% Cu powder alloy. The WC nanoparticles were then added to the powder alloy and milled in a planetary ball mill to explore the role of the WC nanoparticles on the mechanical properties of the fabricated composite powder. The experimental results revealed that a solid solution of Al-Cu could be formed after MA and a good dispersion of the WC nanoparticles in the aluminum matrix was obtained as characterized using X-ray diffraction and scanning electron microscopy, respectively. The results of hardness and compression tests of the hot pressed composites indicated that the MA followed by the hot-press processes was successful to fabricate an alloy and a metal matrix composite with considerable mechanical properties. However, a decreasing trend in the hardness and strength of the composites with the WC contents of more than 5wt% was observed. The maximum values of 260 HV and 575 MPa were obtained for a composite containing 5 wt% of nano ceramic particles.

  19. Microstructure and mechanical properties of carbon nanotubes reinforced aluminum matrix composites synthesized via equal-channel angular pressing

    Energy Technology Data Exchange (ETDEWEB)

    Zare, Hassan [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Jahedi, Mohammad, E-mail: mohammad.jahedi@unh.edu [Department of Mechanical Engineering, University of New Hampshire, Durham, NH 03824 (United States); Toroghinejad, Mohammad Reza; Meratian, Mahmoud [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Knezevic, Marko [Department of Mechanical Engineering, University of New Hampshire, Durham, NH 03824 (United States)

    2016-07-18

    In this work, 2 vol% carbon nanotubes (CNTs) reinforced aluminum (Al) matrix composites of superior microstructural homogeneity are successfully synthesized using Bc equal-channel angular extrusion (ECAP) route. The key step in arriving at high level of homogeneous distribution of CNTs within Al was preparation of the powder using simultaneous attrition milling and ultra-sonication processes. Microstructure as revealed by electron microscopy and absence of Vickers hardness gradients across the material demonstrate that the material reached the homogeneous state in terms of CNT distribution, porosity distribution, and grain structure after eight ECAP passes. To facilitate comparison of microstructure and hardness, samples of Al were processed under the same ECAP conditions. Significantly, the composite containing only 2 vol% exhibits 20% increase in hardness relative to the Al samples.

  20. Ultrafine-grained Al composites reinforced with in-situ Al3Ti filaments

    Czech Academy of Sciences Publication Activity Database

    Krizik, P.; Balog, M.; Nosko, M.; Riglos, M. V. C.; Dvořák, Jiří; Bajana, O.

    2016-01-01

    Roč. 657, MAR (2016), s. 6-14 ISSN 0921-5093 R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Aluminum * Filament * In-situ metal matrix composite * Mechanical properties * Microstructure * Ultrafine-grained Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.094, year: 2016

  1. Interfacial, mechanical properties of Al{sub 2}O{sub 3}-NiAl composites respective to long term thermal stability

    Energy Technology Data Exchange (ETDEWEB)

    Song, Jia; Hu, Weiping; Gottstein, Guenter [RWTH Aachen Univ. (Germany). Inst. of Physical Metallurgy and Metal Physics

    2010-07-01

    The long term thermal stability of NiAl-Al{sub 2}O{sub 3} composites was investigated. During annealing of the composites at 973 K and 1373 K for 2000 hours, the NiAl-Al{sub 2}O{sub 3} system showed excellent chemical stability. However, grain growth and embrittlement progressed in the polycrystalline NiAl matrix. The interfacial shear strength decreased from 222{+-}50 MPa for the as-fabricated sample to 197{+-}48 MPa and 150{+-}38 MPa for the samples annealed at 973 K and 1373 K, respectively. The microstructure change during annealing at 973K and 1373 K affected the tensile strength differently. The potential causes of microstructure and interface structure change and their impact on mechanical properties are discussed. (orig.)

  2. Influence of Al-W-B Recycled Composite Material on the Properties of High Performance Concrete

    Directory of Open Access Journals (Sweden)

    Baronins Janis

    2015-12-01

    Full Text Available The aim of this study is to obtain high performance boron containing material with sufficient carrying capacity with increased porosity and lower density at the same time. The influence of the different concentrations of Al-W-B powder on the properties of the fresh and hardened HPC was investigated. In the concrete mix design, the allite containing White Portland cement CEM I 52,5 R, granite stone, sand, microsilica, on polycarboxylates based super plasticizer and Al-W-B powder were used. As a source of boron composite material (CM, previously grinded powder containing boron-tungsten fiber and aluminium matrix (CM Al-W-B was used. Grinding was used for processing of CM Al-W-B powder.

  3. Economical Fabrication of Thick-Section Ceramic Matrix Composites

    Science.gov (United States)

    Babcock, Jason; Ramachandran, Gautham; Williams, Brian; Benander, Robert

    2010-01-01

    A method was developed for producing thick-section [>2 in. (approx.5 cm)], continuous fiber-reinforced ceramic matrix composites (CMCs). Ultramet-modified fiber interface coating and melt infiltration processing, developed previously for thin-section components, were used for the fabrication of CMCs that were an order of magnitude greater in thickness [up to 2.5 in. (approx.6.4 cm)]. Melt processing first involves infiltration of a fiber preform with the desired interface coating, and then with carbon to partially densify the preform. A molten refractory metal is then infiltrated and reacts with the excess carbon to form the carbide matrix without damaging the fiber reinforcement. Infiltration occurs from the inside out as the molten metal fills virtually all the available void space. Densification to thick-section components required modification of the conventional process conditions, and the means by which the large amount of molten metal is introduced into the fiber preform. Modification of the low-temperature, ultraviolet-enhanced chemical vapor deposition process used to apply interface coatings to the fiber preform was also required to accommodate the high preform thickness. The thick-section CMC processing developed in this work proved to be invaluable for component development, fabrication, and testing in two complementary efforts. In a project for the Army, involving SiC/SiC blisk development, nominally 0.8 in. thick x 8 in. diameter (approx. 2 cm thick x 20 cm diameter) components were successfully infiltrated. Blisk hubs were machined using diamond-embedded cutting tools and successfully spin-tested. Good ply uniformity and extremely low residual porosity (41 ksi (approx. 283 MPa) flexural strength.

  4. Tribological characterization of Al7075–graphite composites fabricated by mechanical alloying and hot extrusion

    International Nuclear Information System (INIS)

    Deaquino-Lara, R.; Soltani, N.; Bahrami, A.; Gutiérrez-Castañeda, E.; García-Sánchez, E.; Hernandez-Rodríguez, M.A.L.

    2015-01-01

    Highlights: • Al7075–graphite composites were synthesized by mechanical alloying and hot extrusion. • Effects of graphite content and milling time on the mechanical and wear properties of fabricated composites were analyzed. • Microstructure and worn surfaces of samples were studied by transmission and scanning electron microscope. • The friction coefficient, wear rate and debris thickness of fabricated composite were investigated. - Abstract: Aluminum matrix composites (AMCs) are candidate materials for aerospace and automotive industry owing to their large elastic modulus, improved strength and low wear rate. A simple method for fabrication of Al7075–graphite composites produced by mechanical alloying (MI) and hot extrusion is described in this paper. Effects of milling time (0–10 h) and graphite concentration (0–1.5 wt.%) on friction, hardness and wear resistance of the AMC were investigated. Wear resistance was determined by the pin-on-disk wear method using 20 and 40 N normal loads at a 0.367 m/s sliding velocity. The worn surfaces were examined by scanning electron microscopy (SEM) to identify distinct topographical features for elucidation of the prevailing wear mechanisms. Experimental results indicated considerable improvement in AMC hardness and wear resistance by adding 1.5% G (wt.) and 10 h of milling, showing homogenous distribution of the reinforcement particles in the Al-base metal-matrix composite. It was found that abrasion is the dominant wear mechanism in all extruded composites, whilst a combination of adhesion and delamination seems to be the governing mechanism for the 7075 aluminum alloy

  5. Manufacturing of Porous Al-Cr Preforms for Composite Reinforcing Using Microwave Activated Combustion Synthesis

    Directory of Open Access Journals (Sweden)

    Naplocha K.

    2014-10-01

    Full Text Available The combustion synthesis of porous skeletons (preforms of intermetallic Al–Cr compounds intended for metal matrix composite MMC reinforcing was developed. Mixture of Al and Cr powders with granularity of −10, −44, −74mm were cold isostatic pressed and next ignited and synthetized in a microwave reactor under argon atmosphere (microwave-activated combustion synthesis MACS. In order to ignite the synthesis, microwave energy was focused by a tuner on the specimen. The analysis of reaction temperature diagrams revealed that the synthesis proceeded through the following peritectic transformations: L(liquidus+Al7Cr→L+Al11Cr2→L+Al4Cr. Moreover, EDS and XRD examinations showed that the reaction proceeded between a solid Cr and a liquid Al to create a distinct envelope of Al9Cr4 on Cr particle which next extended and spreaded over the entire structure. The produced preforms with uniform structure and interconnected porosity were infiltrated with liquid Cu and Al alloy. The obtained composite materials exhibited high hardness, wear and distinct temperature oxidation resistance.

  6. Internal strain evolution during heating of Ti-6Al-4V/SCS-6 composite

    International Nuclear Information System (INIS)

    Choo, H.; Rangaswamy, P.; Bourke, M.A.M.

    1999-01-01

    The characteristics of the residual stresses and their effects on the properties in continuous SiC fiber reinforced Ti-6Al-4V matrix composites (TMCs) have been extensively studied. However, to date, few experimental studies (e.g. Ti-14Al-21Nb/SCS-6) have characterized the thermal residual strain in TMCs at elevated temperatures. Therefore, the authors investigated the evolution of the thermal residual strain during heating of Ti-6Al-4V/35vol% SiC composite. In this study the authors used in situ high temperature neutron diffraction to measure strains: (1) in the matrix (α and β phases) and in the fiber, (2) for several lattice reflections in each phase and (3) from both axial and the transverse directions. One distinguishing feature is the wide temperature range (from room temperature up to 1,170K) over which the study was performed. Although the proposed application temperature is typically less than 800K, TMCs are subject to higher temperatures during fabrication and may experience high temperature excursions while in service. Therefore, the authors extended the study to the high temperature regime where the matrix starts to undergo a phase transformation between αminus and βminusTi. Measurements from this regime (800approximately1,170K) provide insights on; (1) the inelastic relaxation of the residual strains through matrix yielding and creep, (2) the effect of the phase transformation on the residual strains and (3) the effect of the presence of SiC on the matrix phase evolution

  7. Microstructure and Mechanical Properties of Multiphase Strengthened Al/Si/Al_2O_3/SiO_2/MWCNTs Nano composites Sintered by In Situ Vacuum Hot Pressing

    International Nuclear Information System (INIS)

    Li, J.; Jiang, X.; Zhu, D.; Zhu, M.; Shao, Z.; Johnson, S.; Luo, Z.

    2015-01-01

    Eutectic Al/Si binary alloy is technically one of the most important Al casting alloys due to its high corrosion resistance, evident shrinkage reduction, low thermal expansion coefficient, high fluidity, and good weldability. In this work, multi phased Al/Si matrix nano composites reinforced with Al_2O_3 and multi walled carbon nano tubes (MWCNTs) have been sintered by an in situ vacuum hot-pressing method. The alumina Al_2O_3 nanoparticles were introduced by an in situ reaction of Al with SiO_2. Microstructure and mechanical properties of the sintered Al/Si/Al_2O_3/SiO_2/MWCNTs nano composites with different alumina contents were investigated. The mechanical properties were determined by micro-Vickers hardness and compressive and shear strength tests. The results demonstrated that in situ alumina and MWCNTs had impacts on microstructure and mechanical properties of the nano composites. Based on the mechanical properties and microstructure of the nano composites, strengthening and fracture mechanisms by multiple reinforcements were analyzed

  8. MODELING OF INTERACTION LAYER GROWTH BETWEEN U-Mo PARTICLES AND AN Al MATRIX

    OpenAIRE

    YEON SOO KIM; G.L. HOFMAN; HO JIN RYU; JONG MAN PARK; A.B. ROBINSON; D.M. WACHS

    2013-01-01

    Interaction layer growth between U-Mo alloy fuel particles and Al in a dispersion fuel is a concern due to the volume expansion and other unfavorable irradiation behavior of the interaction product. To reduce interaction layer (IL) growth, a small amount of Si is added to the Al. As a result, IL growth is affected by the Si content in the Al matrix. In order to predict IL growth during fabrication and irradiation, empirical models were developed. For IL growth prediction during fabrication an...

  9. Creep Forming of Carbon-Reinforced Ceramic-Matrix Composites

    Science.gov (United States)

    Vaughn, Wallace L.; Scotti, Stephan J.; Ashe, Melissa P.; Connolly, Liz

    2007-01-01

    A set of lecture slides describes an investigation of creep forming as a means of imparting desired curvatures to initially flat stock plates of carbon-reinforced ceramic-matrix composite (C-CMC) materials. The investigation is apparently part of a continuing effort to develop improved means of applying small CCMC repair patches to reinforced carbon-carbon leading edges of aerospace vehicles (e.g., space shuttles) prior to re-entry into the atmosphere of the Earth. According to one of the slides, creep forming would be an intermediate step in a process that would yield a fully densified, finished C-CMC part having a desired size and shape (the other steps would include preliminary machining, finish machining, densification by chemical vapor infiltration, and final coating). The investigation included experiments in which C-CMC disks were creep-formed by heating them to unspecified high temperatures for time intervals of the order of 1 hour while they were clamped into single- and double-curvature graphite molds. The creep-formed disks were coated with an oxidation- protection material, then subjected to arc-jet tests, in which the disks exhibited no deterioration after exposure to high-temperature test conditions lasting 490 seconds.

  10. Environmental Barrier Coatings for Ceramic Matrix Composites - An Overview

    Science.gov (United States)

    Lee, Kang; van Roode, Mark; Kashyap, Tania; Zhu, Dongming; Wiesner, Valerie

    2017-01-01

    SiC/SiC Ceramic Matrix Composites (CMCs) are increasingly being considered as structural materials for advanced power generation equipment because of their light weight, higher temperature capability, and oxidation resistance. Limitations of SiC/SiC CMCs include surface recession and component cracking and associated chemical changes in the CMC. The solutions pursued to improve the life of SiC/SiC CMCs include the incorporation of coating systems that provide surface protection, which has become known as an Environmental Barrier Coating (EBC). The development of EBCs for the protection of gas turbine hot section CMC components was a continuation of coating development work for corrosion protection of silicon-based monolithics. Work on EBC development for SiC/SiC CMCs has been ongoing at several national laboratories and the original gas turbine equipment manufacturers. The work includes extensive laboratory, rig and engine testing, including testing of EBC coated SiC/SiC CMCs in actual field applications. Another EBC degradation issue which is especially critical for CMC components used in aircraft engines is the degradation from glassy deposits of calcium-magnesium-aluminosilicate (CMAS) with other minor oxides. This paper addresses the need for and properties of external coatings on SiC/SiC CMCs to extend their useful life in service and the retention of their properties.

  11. Dynamic behavior of reactive aluminum nanoparticle-fluorinated acrylic (AlFA) polymer composites

    Science.gov (United States)

    Crouse, Christopher A.; White, Brad; Spowart, Jonathan E.

    2011-06-01

    The dynamic behavior of aluminum nanoparticle-fluorinated acrylic (AlFA) composite materials has been explored under high strain rates. Cylindrical pellets of the AlFA composite materials were mounted onto copper sabots and impacted against a rigid anvil at velocities between 100 and 400 m/s utilizing a Taylor gas gun apparatus to achieve strain rates on the order of 104 /s. A framing camera was used to record the compaction and reaction events that occurred upon contact of the pellet with the anvil. Under both open air and vacuum environments the AlFA composites demonstrated high reactivity suggesting that the particles are primarily reacting with the fluorinated matrix. We hypothesize, based upon the compaction history of these materials, that reaction is initiated when the oxide shells on the aluminum nanoparticles are broken due an interparticle contact deformation process. We have investigated this hypothesis through altering the particle loading in the AlFA composites as well as impact velocities. This data and the corresponding trends will be presented in detail.

  12. Mechanical and corrosion behaviors of developed copper-based metal matrix composites

    Science.gov (United States)

    Singh, Manvandra Kumar; Gautam, Rakesh Kumar; Prakash, Rajiv; Ji, Gopal

    2018-03-01

    This work investigates mechanical properties and corrosion resistances of cast copper-tungsten carbide (WC) metal matrix composites (MMCs). Copper matrix composites have been developed by stir casting technique. Different sizes of micro and nano particles of WC particles are utilized as reinforcement to prepare two copper-based composites, however, nano size of WC particles are prepared by high-energy ball milling. XRD (X-rays diffraction) characterize the materials for involvement of different phases. The mechanical behavior of composites has been studied by Vickers hardness test and compression test; while the corrosion behavior of developed composites is investigated by electrochemical impedance spectroscopy in 0.5 M H2SO4 solutions. The results show that hardness, compressive strength and corrosion resistance of copper matrix composites are very high in comparison to that of copper matrix, which attributed to the microstructural changes occurred during composite formation. SEM (Scanning electron microscopy) reveals the morphology of the corroded surfaces.

  13. Fundamental studies of low velocity impact resistance of graphite fiber reinforced polymer matrix composites

    International Nuclear Information System (INIS)

    Bowles, K.J.

    1985-01-01

    A study was conducted to relate the impact resistance of graphite fiber reinforced composites with matrix properties through gaining an understanding of the basic mechanics involved in the deformation and fracture process, and the effect of the polymer matrix structure on these mechanisms. It was found that the resin matrix structure influences the composite impact resistance in at least two ways. The integration of flexibilizers into the polymer chain structure tends to reduce the T/sub G/ and the mechanical properties of the polymer. The reduction in the mechanical properties of the matrix does not enhance the composite impact resistance because it allows matrix controlled failure to initiate impact damage. Linear polymers, which contain no active groups for cross-linking, do not toughen composites because the fiber-matrix interfacial bond is not of sufficient strength to prevent interfacial failure from occurring. Toughness must be built into the basic polymer backbone and cross-linking structure

  14. Effects of Sintering and Extrusion on the Microstructures and Mechanical Properties of a SiC/Al-Cu Composite

    Science.gov (United States)

    Sun, Chao; Shen, Rujuan; Song, Min

    2012-03-01

    This article studied the effects of sintering and extrusion on the microstructures and mechanical properties of SiC particle reinforced Al-Cu alloy composite produced by powder metallurgy method. It has been shown that both extrusion and increasing sintering temperature can significantly improve the strength and plasticity of the composite. The extrusion and increase of the sintering temperature can break up the oxide coating on the matrix powder surfaces, decrease the number of pores, accelerate the elements' diffusion and increase the density and particle interfacial bonding strength, thus significantly improve the mechanical properties of the composite. The strength and hardness of the composite increase and the elongation decreases with increasing the aging time at under-aged stage, while the strength and hardness start to decrease and the elongation starts to increase with increasing the aging time at over-aged stage due to the formation and growth of the secondary strengthening precipitates in the Al-Cu matrix.

  15. Formation of Al3Ti/Mg composite by powder metallurgy of Mg–Al–Ti system

    Directory of Open Access Journals (Sweden)

    Zi R Yang et al

    2008-01-01

    Full Text Available An in situ titanium trialuminide (Al3Ti-particle-reinforced magnesium matrix composite has been successfully fabricated by the powder metallurgy of a Mg–Al–Ti system. The reaction processes and formation mechanism for synthesizing the composite were studied by differential scanning calorimetry (DSC, x-ray diffractometry (XRD, scanning electron microscopy (SEM and energy-dispersive x-ray spectroscopy (EDS. Al3Ti particles are found to be synthesized in situ in the Mg alloy matrix. During the reaction sintering of the Mg–Al–Ti system, Al3Ti particles are formed through the reaction of liquid Al with as-dissolved Ti around the Ti particles. The formed intermetallic particles accumulate at the original sites of the Ti particles. As sintering time increases, the accumulated intermetallic particles disperse and reach a relatively homogeneous distribution in the matrix. It is found that the reaction process of the Mg–Al–Ti system is almost the same as that of the Al–Ti system. Mg also acts as a catalytic agent and a diluent in the reactions and shifts the reactions of Al and Ti to lower temperatures. An additional amount of Al is required for eliminating residual Ti and solid-solution strengthening of the Mg matrix.

  16. Abrasive wear behaviour of Al-Cu-Mg/palm kernel shell ash particulate composite

    Directory of Open Access Journals (Sweden)

    Gambo Anthony VICTOR

    2017-12-01

    Full Text Available This paper presents a systematic approach to develop a wear model of Al-Cu-Mg/Palm kernel shell ash particulate composites (PKSAp produced by double stir-casting method. Four factors, five levels, central composite, rotatable design matrix was used to optimize the number of experiments. The factors considered were sliding velocity, sliding distance, normal load and mass fraction of PKSA reinforcement in the matrix. Response surface methodology (RSM was employed to develop the mathematical model. The developed regression model was validated by statistical software MINITAB and statistical tool such as analysis of variance (ANOVA. It was found that the developed regression model could be effectively used to predict the wear rate at 95% confidence level. The regression model indicated that the wear rate of cast Al-Cu-Mg/PKSAp composite decreased with an increase in the mass fraction of PKSA and increased with an increase of the sliding velocity, sliding distance and normal load acting on the composite specimen.

  17. Interactions between tungsten carbide (WC) particulates and metal matrix in WC-reinforced composites

    International Nuclear Information System (INIS)

    Lou, D.; Hellman, J.; Luhulima, D.; Liimatainen, J.; Lindroos, V.K.

    2003-01-01

    A variety of experimental techniques have been used to investigate the interactions between tungsten carbide (WC-Co 88/12) particulates and the matrix in some new wear resistant cobalt-based superalloy and steel matrix composites produced by hot isostatic pressing. The results show that the chemical composition of the matrix has a strong influence on the interface reaction between WC and matrix and the structural stability of the WC particulates in the composite. Some characteristics of the interaction between matrix and reinforcement are explained by the calculation of diffusion kinetics. The three-body abrasion wear resistance of the composites has been examined based on the ASTM G65-91 standard procedure. The wear behavior of the best composites of this study shows great potential for wear protection applications

  18. Improved Mechanical and Tribological Properties of Metal-Matrix Composites Dispersion-Strengthened by Nanoparticles

    Directory of Open Access Journals (Sweden)

    Evgenii Levashov

    2009-12-01

    Full Text Available Co- and Fe-based alloys produced by powder technology are being widely used as a matrix for diamond-containing composites in cutting, drilling, grinding pplications, etc. The severe service conditions demand that the mechanical and tribological properties of these alloys be improved. Development of metal-matrix composites (MMCs and alloys reinforced with nanoparticles is a promising way to resolve this problem. In this work, we have investigated the effect of nano-sized WC, ZrO2, Al2O3, and Si3N4 additives on the properties of sintered dispersion-strengthened Co- and Fe-based MMCs. The results show an increase in the hardness (up to 10 HRB, bending strength (up to 50%, wear resistance (by a factor of 2–10 and a decrease in the friction coefficient (up to 4-fold of the dispersion-strengthened materials. The use of designed alloys as a binder of cutting diamond tools gave a 4-fold increment in the service life, without reduction in their cutting speed.

  19. Properties of copper matrix reinforced with nano- and micro-sized Al2O3 particles

    International Nuclear Information System (INIS)

    Rajkovic, Viseslava; Bozic, Dusan; Jovanovic, Milan T.

    2008-01-01

    The mixture of electrolytic copper powder with 5 wt.% of commercial Al 2 O 3 powder (average particle size: 15 and 0.75 μm, respectively) and the inert gas atomized prealloyed copper powder (average particle size: 30 μm) containing 2.5 wt.% aluminum were separately milled in air up to 20 h in the planetary ball mill. During milling aluminum in the prealloyed copper powders was oxidized in situ by internal oxidation with oxygen from the air forming very fine nano-sized Al 2 O 3 particles. The internal oxidation of 2.5 wt.% aluminum generated 4.7 wt.% of Al 2 O 3 in the copper matrix. Powders and compacts were characterized by light and scanning electron microscopy (SEM), electron probe microanalysis (EPMA) and X-ray diffraction analysis. Microhardness and electrical conductivity were also included in measurements. The microhardness of Cu-2.5 wt.% Al compacts was 3.6 times higher than that of compacts processed from electrolytic copper powder. This increase in microhardness is a consequence of a fine dispersion of Al 2 O 3 particles and refined grain structure. The average values of electrical conductivity of compacts processed from Cu-5 wt.% Al 2 O 3 and Cu-2.5 wt.% Al powders previously milled for 20 h and were 88% and 70% IACS, respectively, which is a rather significant increase if compared with values of 60% and 23% IACS of compacts processed from as-received and non-milled powders. The microhardness of 20-h milled compacts decreases with the heat treatment at 800 deg. C. Due to the effect of nano-sized Al 2 O 3 particles Cu-2.5 wt.% Al compacts show lower decrease in microhardness. The results are discussed in terms of the effect of Al 2 O 3 particle size and fine grain structure on the reinforcing of the copper matrix

  20. The influence of nickel coating on the interface of pressureless infiltrated with vibration Al-SiC composites

    Science.gov (United States)

    Elahinejad, Setare; Sharifi, Hassan; Tayebi, Morteza; Rajaee, Ali

    2017-11-01

    The aim of this study was to investigate the effect of nickel coatings on infiltration and interface of SiC reinforced Al-Mg composite. To this end, the pressureless infiltration procedure with vibration applied to produce composites with uncoated and nickel coated reinforcements at two temperatures of 650 °C and 850 °C. The microstructure of the infiltrated cross section was investigated by optical microscopy, scanning electron microscopy, linear and point analyses. Results indicated that coated ceramic preforms improved infiltration and strong interfaces in both temperatures were achieved. Also uncoated preform infiltrated at a temperature of 650 °C, was not proved to be appropriate and it did not form any interface. In this condition a small gap was found between aluminum matrix and ceramic reinforcement, and no bonding was established between the reinforcement and matrix, however the composite prepared in 850 °C had an acceptable interface and the presence of MgAl2O4 at the interface caused improvement in interface bonding. In addition, in the composite sample with coated reinforcement, the existence of Ni as coating prevented the SiC dissolution in the alloy and there was no sign of carbide formation at the interface. At the interface of produced composite, Al3Ni and Al3Ni2 compounds were formed in the matrix around the reinforcement.

  1. Part I. Corrosion studies of continuous alumina fiber reinforced aluminum-matrix composites. Part II. Galvanic corrosion between continuous alumina fiber reinforced aluminum-matrix composites and 4340 steel

    Science.gov (United States)

    Zhu, Jun

    Part I. The corrosion performance of continuous alumina fiber reinforced aluminum-matrix composites (CF-AMCs) was investigated in both the laboratory and field environments by comparing them with their respective monolithic matrix alloys, i.e., pure Al, A1-2wt%Cu T6, and Al 6061 T6. The corrosion initiation sites were identified by monitoring the changes in the surface morphology. Corrosion current densities and pH profiles at localized corrosion sites were measured using the scanning-vibrating electrode technique and the scanning ion-selective electrode technique, respectively. The corrosion damage of the materials immersed in various electrolytes, as well as those exposed in a humidity chamber and outdoor environments, was evaluated. Potentiodynamic polarization behavior was also studied. The corrosion initiation for the composites in 3.15 wt% NaCl occurred primarily around the Fe-rich intermetallic particles, which preferentially existed around the fiber/matrix interface on the composites. The corrosion initiation sites were also caused by physical damage (e.g., localized deformation) to the composite surface. At localized corrosion sites, the buildup of acidity was enhanced by the formation of micro-crevices resulting from fibers left in relief as the matrix corroded. The composites that were tested in exposure experiments exhibited higher corrosion rates than their monolithic alloys. The composites and their monolithic alloys were subjected to pitting corrosion when anodically polarized in the 3.15 wt% NaCl, while they passivated when anodically polarized in 0.5 M Na2SO4. The experimental results indicated that the composites exhibited inferior corrosion resistance compared to their monolithic matrix alloys. Part II. Galvanic corrosion studies were conducted on CF-AMCs coupled to 4340 steel since CF-AMCs have low density and excellent mechanical properties and are being considered as potential jacketing materials for reinforcing steel gun barrels. Coupled and

  2. A Brief Research Review for Improvement Methods the Wettability between Ceramic Reinforcement Particulate and Aluminium Matrix Composites

    Science.gov (United States)

    Razzaq, Alaa Mohammed; Majid, Dayang Laila Abang Abdul; Ishak, M. R.; B, Uday M.

    2017-05-01

    The development of new methods for addition fine ceramic powders to Al aluminium alloy melts, which would lead to more uniform distribution and effective incorporation of the reinforcement particles into the aluminium matrix alloy. Recently the materials engineering research has moved to composite materials from monolithic, adapting to the global need for lightweight, low cost, quality, and high performance advanced materials. Among the different methods, stir casting is one of the simplest ways of making aluminium matrix composites. However, it suffers from poor distribution and combination of the reinforcement ceramic particles in the metal matrix. These problems become significantly effect to reduce reinforcement size, more agglomeration and tendency with less wettability for the ceramic particles in the melt process. Many researchers have carried out different studies on the wettability between the metal matrix and dispersion phase, which includes added wettability agents, fluxes, preheating the reinforcement particles, coating the reinforcement particles, and use composting techniques. The enhancement of wettability of ceramic particles by the molten matrix alloy and the reinforcement particles distribution improvement in the solidified matrix is the main objective for many studies that will be discussed in this paper.

  3. Machinability of titanium metal matrix composites (Ti-MMCs)

    Science.gov (United States)

    Aramesh, Maryam

    Titanium metal matrix composites (Ti-MMCs), as a new generation of materials, have various potential applications in aerospace and automotive industries. The presence of ceramic particles enhances the physical and mechanical properties of the alloy matrix. However, the hard and abrasive nature of these particles causes various issues in the field of their machinability. Severe tool wear and short tool life are the most important drawbacks of machining this class of materials. There is very limited work in the literature regarding the machinability of this class of materials especially in the area of tool life estimation and tool wear. By far, polycrystalline diamond (PCD) tools appear to be the best choice for machining MMCs from researchers' point of view. However, due to their high cost, economical alternatives are sought. Cubic boron nitride (CBN) inserts, as the second hardest available tools, show superior characteristics such as great wear resistance, high hardness at elevated temperatures, a low coefficient of friction and a high melting point. Yet, so far CBN tools have not been studied during machining of Ti-MMCs. In this study, a comprehensive study has been performed to explore the tool wear mechanisms of CBN inserts during turning of Ti-MMCs. The unique morphology of the worn faces of the tools was investigated for the first time, which led to new insights in the identification of chemical wear mechanisms during machining of Ti-MMCs. Utilizing the full tool life capacity of cutting tools is also very crucial, due to the considerable costs associated with suboptimal replacement of tools. This strongly motivates development of a reliable model for tool life estimation under any cutting conditions. In this study, a novel model based on the survival analysis methodology is developed to estimate the progressive states of tool wear under any cutting conditions during machining of Ti-MMCs. This statistical model takes into account the machining time in

  4. Tribological Properties of Ti(Al,O)/Al2O3 Composite Coating by Thermal Spraying

    Science.gov (United States)

    Salman, Asma; Gabbitas, Brian; Cao, Peng; Zhang, Deliang

    The use of thermal spray coatings provides protection to the surfaces operating in severe environments. The main goal of the current work is to investigate the possibility of using a high velocity air fuel (HVAF) thermally sprayed wear resistant Ti(Al,O)/Al2O3 coating on tool steel (H13) which is used for making dies for aluminium high pressure die casting and dummy blocks aluminium extrusion. A feedstock of Ti(Al,O)/Al2O3 composite powder was produced from a mixture of Al and TiO2 powders by high energy mechanical milling, followed by a thermal reaction process. The feedstock was then thermally sprayed using a high velocity air-fuel (HVAF) technique onto H13 steel substrates to produce a composite coating. The present study describes and compares the tribological properties such as friction and sliding wear rate of the coating both at room and high temperature (700°C). The wear resistance of the coating was investigated by a tribometer using a spherical ended alumina pin as a counter body under dry and lubricating conditions. The results showed that composite coating has lower wear rate at high temperature than at room temperature without using lubricant. The composite coating was characterized using scanning electron microscopy (SEM), optical microscopy and X-ray diffractometry (XRD). This paper reports the experimental observations and discusses the wear resistance performance of the coatings at room and high temperatures.

  5. Evaluation of Synthesizing Al2O3 Nano Particles in Copper Matrix by Mechanical Alloying of Cu-1% Al and Copper Oxide

    Directory of Open Access Journals (Sweden)

    S. Safi

    2017-06-01

    Full Text Available Strengthening of copper matrix by dispersion of metallic oxides particles as an efficient way to increase strength without losing thermal and electrical conductivities has been recognized for many years. Such a composite can withstand high temperatures and keep its properties. Such copper alloys have many applications especially in high temperature including resistance welding electrodes, electrical motors and switches. In the present work, at first, the Cu-1%Al solid solution was prepared by the mechanical alloying process via 48 hours of milling. Subsequently, 0.66 gr of copper oxide was added to Cu-1%Al solid solution and mechanically milled for different milling times of 0,16, 32, 48 hours. The milled powder mixtures were investigated by X-Ray Diffraction and scanning electron microscopy techniques. The lattice parameter of Cu increased at first, but then decreased at longer milling times. The internal strain increased and the average Cu crystal size decreased during milling process.The particle size decreased during the whole process. With increasing annealing temprature from 450°C to 750°C, the microhardness values of samples decreased at the beginning but then increased. From these results, it can be concluded that nanosize aluminaparticles are formed in the copper matrix.

  6. TEM study of a hot-pressed Al2O3-NbC composite material

    Directory of Open Access Journals (Sweden)

    Wilson Acchar

    2005-03-01

    Full Text Available Alumina-based composites have been developed in order to improve the mechanical properties of the monolithic matrix and to replace the WC-Co material for cutting tool applications. Al2O3 reinforced with refractory carbides improves hardness, fracture toughness and wear resistance to values suitable for metalworking applications. Al2O3-NbC composites were uniaxially hot-pressed at 1650 °C in an inert atmosphere and their mechanical properties and microstructures were analyzed. Sintered density, average grain size, microhardness and fracture toughness measurements and microstructural features were evaluated. Results have shown that the mechanical properties of alumina-NbC are comparable to other carbide systems. Microstructural analysis has shown that the nio