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Sample records for aisi 316l em

  1. Study of carbonitriding thermochemical treatment by plasma screen in active with pressures main austenitic stainless steels AISI 409 and AISI 316L; Estudo do tratamento termoquimico de carbonitretacao por plasma em tela ativa com pressoes variaveis nos acos inoxidaveis austenitico AISI 316L e ferririco AISI 409

    Energy Technology Data Exchange (ETDEWEB)

    Melo, M.S.; Oliveira, A.M.; Leal, V.S.; Sousa, R.R.M. de; Alves Junior, C. [Centro Federal de Educacao Tecnologica do Maranhao (CEFET/MA), Sao Luis, MA (Brazil); Centro Federal de Educacao Tecnologica do Piaui (CEFET/PI), Teresina, PI (Brazil); Universidade Federal do Rio Grande do Norte (DF/UFRN), Natal, RN (Brazil). Dept. de Fisica. Labplasma

    2010-07-01

    The technique called Active Screen Plasma Nitriding (ASPN) is being used as an alternative once it offers several advantages with respect to conventional DC plasma. In this method, the plasma does not form directly in the sample's surface but on a screen, in such a way that undesired effects such as the edge effect is minimized. Stainless steels present not very satisfactory wearing characteristics. However, plasma carbonitriding has been used as to improve its resistance to wearing due to the formation of a fine surface layer with good properties. In this work, samples of stainless steel AISI 316L and AISI 409 were treated at pressures of 2.5 and 5 mbar. After the treatments they were characterized by microhardness, microscopy and Xray diffraction. Microscopy and hardness analysis showed satisfactory layers and toughness in those steels. (author)

  2. Linear friction welding of AISI 316L stainless steel

    International Nuclear Information System (INIS)

    Research highlights: → Linear friction welding is a feasible process for joining AISI316L. → Most welds had tensile strengths superior to the parent material. → Welding parameters had a significant impact on weld microstructure. → Control of microstructure by controlling welding parameters is a process benefit. - Abstract: Linear friction welding is a solid state joining process established as a niche technology for the joining of aeroengine bladed disks. However, the process is not limited to this application, and therefore the feasibility of joining a common engineering austenitic steel, AISI 316L, has been explored. It was found that mechanically sound linear friction welds could be produced in 316L, with tensile properties in most welds exceeding those of the parent material. The mechanical properties of the welds were also found to be insensitive to relatively large changes in welding parameters. Texture was investigated in one weld using high energy synchrotron X-ray diffraction. Results showed a strong {1 1 1} type texture at the centre of the weld, which is a typical shear texture in face centre cubic materials. Variations in welding parameters were seen to have a significant impact on the microstructures of welds. This was particularly evident in the variation of the fraction of delta ferrite, in the thermo-mechanically affected zone of the welds, with different process parameters. Analysis of the variation in delta ferrite, with different welding parameters, has produced some interesting insights into heat generation and dissipation during the process. It is hoped that a greater understanding of the process could help to make the parameter optimisation process, when welding 316L as well as other materials, more efficient.

  3. Linear friction welding of AISI 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Bhamji, Imran, E-mail: imran.bhamji@postgrad.manchester.ac.uk [Manchester Materials Science Centre, University of Manchester, Grosvenor Street, M1 7HS (United Kingdom); Preuss, Michael [Manchester Materials Science Centre, University of Manchester, Grosvenor Street, M1 7HS (United Kingdom); Threadgill, Philip L. [Formerly with TWI Ltd., Cambridge, UK (now retired) (United Kingdom); Moat, Richard J. [Manchester Materials Science Centre, University of Manchester, Grosvenor Street, M1 7HS (United Kingdom); Addison, Adrian C. [TWI Ltd., Cambridge (United Kingdom); Peel, Matthew J. [University of Bristol, Queens Building, University Walk, Bristol BS8 1TR (United Kingdom)

    2010-12-15

    Research highlights: {yields} Linear friction welding is a feasible process for joining AISI316L. {yields} Most welds had tensile strengths superior to the parent material. {yields} Welding parameters had a significant impact on weld microstructure. {yields} Control of microstructure by controlling welding parameters is a process benefit. - Abstract: Linear friction welding is a solid state joining process established as a niche technology for the joining of aeroengine bladed disks. However, the process is not limited to this application, and therefore the feasibility of joining a common engineering austenitic steel, AISI 316L, has been explored. It was found that mechanically sound linear friction welds could be produced in 316L, with tensile properties in most welds exceeding those of the parent material. The mechanical properties of the welds were also found to be insensitive to relatively large changes in welding parameters. Texture was investigated in one weld using high energy synchrotron X-ray diffraction. Results showed a strong {l_brace}1 1 1{r_brace}< 1 1 2 > type texture at the centre of the weld, which is a typical shear texture in face centre cubic materials. Variations in welding parameters were seen to have a significant impact on the microstructures of welds. This was particularly evident in the variation of the fraction of delta ferrite, in the thermo-mechanically affected zone of the welds, with different process parameters. Analysis of the variation in delta ferrite, with different welding parameters, has produced some interesting insights into heat generation and dissipation during the process. It is hoped that a greater understanding of the process could help to make the parameter optimisation process, when welding 316L as well as other materials, more efficient.

  4. Biomaterial Studies on AISI 316L Stainless Steel after Magnetoelectropolishing

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    Massimiliano Filippi

    2009-03-01

    Full Text Available The polarisation characteristics of the electropolishing process in a magnetic field (MEP – magnetoelectropolishing, in comparison with those obtained under standard/conventional process (EP conditions, have been obtained. The occurrence of an EP plateau has been observed in view of the optimization of MEP process. Up-to-date stainless steel surface studies always indicated some amount of free-metal atoms apart from the detected oxides and hydroxides. Such a morphology of the surface film usually affects the thermodynamic stability and corrosion resistance of surface oxide layer and is one of the most important features of stainless steels. With this new MEP process we can improve metal surface properties by making the stainless steel more resistant to halides encountered in a variety of environments. Furthermore, in this paper the stainless steel surface film study results have been presented. The results of the corrosion research carried out by the authors on the behaviour of the most commonly used material - medical grade AISI 316L stainless steel both in Ringer’s body fluid and in aqueous 3% NaCl solution have been investigated and presented earlier elsewhere, though some of these results, concerning the EIS Nyquist plots and polarization curves are also revealed herein. In this paper an attempt to explain this peculiar performance of 316L stainless steel has been undertaken. The SEM studies, Auger electron spectroscopy (AES and X-ray photoelectron spectroscopy (XPS were performed on 316L samples after three treatments: MP – abrasive polishing (800 grit size, EP – conventional electrolytic polishing, and MEP – magnetoelectropolishing. It has been found that the proposed magnetoelectropolishing (MEP process considerably modifies the morphology and the composition of the surface film, thus leading to improved corrosion resistance of the studied 316L SS.

  5. Corrosion resistance of the welded AISI 316L after various surface treatments

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    Tatiana Liptáková

    2014-01-01

    Full Text Available The main aim of this work is to monitor the surface treatment impact on the corrosion resistance of the welded stainless steel AISI 316L to local corrosion forms. The excellent corrosion resistance of austenitic stainless steel is caused by the existence of stable, thin and well adhering passive layer which quality is strongly influenced by welding. Therefore surface treatment of stainless steel is very important with regard to its local corrosion susceptibility Surfaces of welded stainless steel were treated by various mechanical methods (grinding, garnet blasting. Surface properties were studied by SEM, corrosion resistance was evaluated after exposition tests in chlorides environment using weight and metalographic analysis. The experimental outcomes confirmed that the mechanical finishing has a significant effect on the corrosion behavior of welded stainless steel AISI 316L.

  6. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel Cementação sob plasma à baixa temperatura do aço inoxidável austenítico AISI 316L e do aço inoxidável duplex AISI F51

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    Carlos Eduardo Pinedo

    2013-06-01

    Full Text Available In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462 stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% carbon supersaturation and expansion of the FCC lattice. For the duplex stainless steel AISI F51, the austenitic grains transformed to carbon expanded austenite (γC, the ferritic grains transformed to carbon expanded ferrite (αC and M23C6 type carbides precipitated in the nitrided case. Hardness of the carburized case of the F51 duplex steel reached 1600 HV due to the combined effects of austenite and ferrite lattice expansion with a fine and dispersed precipitation of M23C6 carbides.O aço inoxidável austenítico AISI 316L e o aço inoxidável duplex AISI F51 (EN 1.4462 foram cementados sob plasma-DC na temperatura de 480ºC, utilizando-se CH4 como gás de arraste. A cementação sob plasma à baixa temperatura conduziu a uma elevada supersaturação do reticulado cristalino em carbono com a formação de austenita expandida(γC, sem a precipitação de carbonetos. A dureza do aço 316L, após a cementação, atingiu um valor máximo de 1000 HV, devido à supersaturação de ∼ 13 at% de carbono e à expansão do reticulado cristalino CFC. Para o aço inoxidável duplex AISI F51, os grãos de austenita se transformaram em austenita expandida pelo carbono e os grãos de ferrita se transformaram para ferrita expandida com a precipitação de carbonetos do tipo M23C6, na camada cementada. A dureza da camada cementada, no aço F51, atingiu 1600HV, devido ao efeito combinado da expansão dos reticulados cristalinos da austenita e da ferrita com a precipitação fina e

  7. Corrosion and low-cycle fatigue properties of AISI 316L in flowing Pb-17Li

    International Nuclear Information System (INIS)

    Corrosion and low-cycle fatigue (LCF) tests were performed on AISI 316L steel specimens in a flowing lithium lead environment. The LCF and corrosion tests were conducted simultaneously in the ''LIFUS 2'' forced convection loop, at a temperature of 723 K and a flow velocity of approximately 0.01 m/s. The LCF tests, which had a strain amplitude ranging from 0.008 to 0.016, were compared with reference tests performed in an inert argon atmosphere. The results show that liquid Pb-17Li has no detrimental effect on the LCF behaviour of 316L at the test temperature of 723 K. The corrosion tests extended from 650 to 1600 h with intermediate steps. Metallographic and SEM-EDAX analyses indicated the presence of an irregular porous ferritic layer. The results are discussed in terms of ferrite growth rate and the effect of corrosion phenomena on LCF behaviour. ((orig.))

  8. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel Cementação sob plasma à baixa temperatura do aço inoxidável austenítico AISI 316L e do aço inoxidável duplex AISI F51

    OpenAIRE

    Carlos Eduardo Pinedo; André Paulo Tschiptschin

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% c...

  9. Behavior of AISI 316L Steel Subjected to Uniaxial State of Stress at Elevated Temperatures

    Institute of Scientific and Technical Information of China (English)

    Josip Brnic; Jitai Niu; Marko Canadija; Goran Turkalj; Domagoj Lanc

    2009-01-01

    This paper presents an experimental investigation on an AISI 316L stainless steel regarding mechanical properties and short uniaxial creep tests at elevated temperatures. The short time creep tests were carried out under different but constant stresses. The obtained data of ultimate tensile strength, yield strength, creep curves and effects of elevated temperatures on mechanical properties were presented. For a selected rheological model,material parameters were obtained. As a justification, such rheological model is implemented in the finite element procedure for an uniaxially stressed specimen in selected environmental conditions.

  10. Improvement in cavitation erosion resistance of AISI 316L stainless steel by friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Hajian, M. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Abdollah-zadeh, A., E-mail: zadeh@modares.ac.ir [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Rezaei-Nejad, S.S.; Assadi, H. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Hadavi, S.M.M. [Department of Materials Science and Engineering, MA University of Technology, Tehran (Iran, Islamic Republic of); Chung, K. [Department of Materials Science and Engineering, Research Institute of Advanced Materials, Engineering Research Institute, Seoul National University, Seoul (Korea, Republic of); Shokouhimehr, M. [Department of Chemical Engineering, College of Engineering, Seoul National University, Seoul 151-742 (Korea, Republic of)

    2014-07-01

    Commercial AISI 316L plates with the initial grain size of 14.8 μm were friction stir processed (FSP) with different processing parameters, resulting in two fine-grained microstructures with the grain sizes of 4.6 and 1.7 μm. The cavitation erosion behavior, before and after FSP, was evaluated in terms of incubation time, cumulative mass loss and mean depth of erosion. A separate cavitation erosion test was performed on the transverse cross section of a FSP sample to reveal the effect of grain structure. It was observed that FSP samples, depending on their grain size, are at least 3–6 times more resistant than the base material against cavitation erosion. The improvement in cavitation erosion resistance is attributed to smaller grain structure, lower fraction of twin boundaries, and favorable crystallographic orientation of grains in FSP samples. The finer the grain size, the more cavitation erosion resistance was achieved. Moreover, the microstructures of eroded surfaces were studied using a scanning electron microscope equipped with EBSD, and an atomic force microscope. The mechanisms controlling the cavitation erosion damage in friction stir processed AISI 316L are also discussed.

  11. Improvement in cavitation erosion resistance of AISI 316L stainless steel by friction stir processing

    Science.gov (United States)

    Hajian, M.; Abdollah-zadeh, A.; Rezaei-Nejad, S. S.; Assadi, H.; Hadavi, S. M. M.; Chung, K.; Shokouhimehr, M.

    2014-07-01

    Commercial AISI 316L plates with the initial grain size of 14.8 μm were friction stir processed (FSP) with different processing parameters, resulting in two fine-grained microstructures with the grain sizes of 4.6 and 1.7 μm. The cavitation erosion behavior, before and after FSP, was evaluated in terms of incubation time, cumulative mass loss and mean depth of erosion. A separate cavitation erosion test was performed on the transverse cross section of a FSP sample to reveal the effect of grain structure. It was observed that FSP samples, depending on their grain size, are at least 3-6 times more resistant than the base material against cavitation erosion. The improvement in cavitation erosion resistance is attributed to smaller grain structure, lower fraction of twin boundaries, and favorable crystallographic orientation of grains in FSP samples. The finer the grain size, the more cavitation erosion resistance was achieved. Moreover, the microstructures of eroded surfaces were studied using a scanning electron microscope equipped with EBSD, and an atomic force microscope. The mechanisms controlling the cavitation erosion damage in friction stir processed AISI 316L are also discussed.

  12. Surface Nanostructure Formations in an AISI 316L Stainless Steel Induced by Pulsed Electron Beam Treatment

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    Yang Cai

    2015-01-01

    Full Text Available High current pulsed electron beam (HCPEB is an efficient technique for surface modifications of metallic materials. In the present work, the formations of surface nanostructures in an AISI 316L stainless steel induced by direct HCPEB treatment and HCPEB alloying have been investigated. After HCPEB Ti alloying, the sample surface contained a mixture of the ferrite and austenite phases with an average grain size of about 90 nm, because the addition of Ti favors the formation of ferrite. In contrast, electron backscattered diffraction (EBSD analyses revealed no structural refinement on the direct HCPEB treated sample. However, transmission electron microscope (TEM observations showed that fine cells having an average size of 150 nm without misorientations, as well as nanosized carbide particles, were formed in the surface layer after the direct HCPEB treatment. The formation of nanostructures in the 316L stainless steel is therefore attributed to the rapid solidification and the generation of different phases other than the steel substrate in the melted layer.

  13. Effect of Starch Binders in Alumina Coatings on Aisi 316 L Stainless Steel for Medical Application

    Science.gov (United States)

    Ghazali, M. J.; Pauzi, A. A.; Azhari, C. H.; Ghani, J. A.; Sulong, A. B.; Mustafa, R.

    A slurry immersion technique of alumina coatings was carried out on several AISI 316 L stainless steels using two types of binding agents; commercial starch and Sarawakian starch (sago), which were also mixed with polyvinylchloride (PVA) for strengthening purposes. The sintering temperatures in this work were varied from 500 to 1000°C. Prior to sintering process, all stainless steels were metallographically ground and polished to approximately 0.6 µm of average roughness. Detailed characterisations on the sintered specimens were carried out with the aid of the secondary electron microscopy (SEM), microhardness and a profilometer. The results revealed that coated steels using sago binder showed improved adhesion and homogenous microstructures with greater hardness of 2642 HV than those found in coated steel with commercial starch after sintering process.

  14. An investigation of the aseptic loosening of an AISI 316L stainless steel hip prosthesis

    International Nuclear Information System (INIS)

    The total replacement of joints by the implantation of permanently indwelling prosthetic components has been one of the major successes of modern surgery in terms of relieving pain and correcting deformity. However, the aseptic loosening of a prosthetic-joint component is the most common reason for joint-revision surgery. Furthermore, it is thought that wear particles are one of the major contributors to the development and perpetuation of aseptic loosening. The aim of the present study was to identify the factors related to the aseptic loosening of an AISI 316L stainless steel total hip prosthesis. The stem was evaluated by x-ray photoelectron spectroscopy, with polished and rough regions being analyzed in order to establish the differences in the chemical compositions of both regions. Specific areas were examined using scanning electron microscopy with energy dispersive x-ray spectroscopy and light microscopy.

  15. The effect of internal hydrogen on surface slip localisation on polycrystalline AISI 316L stainless steel

    International Nuclear Information System (INIS)

    A statistical analysis of the effect of internal hydrogen on the surface slip morphology of relatively high nickel content AISI 316L type austenitic stainless steel was carried out on high resolution data obtained by atomic force microscopy. Surface plastic strain localisation was studied for different hydrogen contents, two grain sizes, and two plastic strain levels. The height and spacing of approximately 8000 slip bands, observed on 12 specimens, are shown to follow log-normal distributions. Hydrogen increased the mean slip-band height and the mean slip-band spacing for the two macroscopic plastic strain levels considered, and for the two hydrogen concentrations in coarse-grained specimens. The hydrogen effect was also observed for fine-grained specimens, but only for the highest hydrogen concentration. In addition, the emerging dislocation velocity increased by a factor 3 for high hydrogen content.

  16. Analysis of deformation induced martensite in AISI 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Jagarinec, Darko; Kirbis, Peter; Predan, Jozef; Vuherer, Tomaz; Gubeljak, Nenad [Maribor Univ. (Slovenia). Faculty of Mechanical Engineering

    2016-08-01

    Metastable austenite stainless steel AISI 316L is sensitive to cold deformation, where transformation from austenite to martensite occurred. The bending deformation as the formation process leads to tensile and compression throughout the thickness of the billet. Tensile testing of the specimen causes differences in the true stress-strain along the contraction neck prior to fracture as well. The aim of the paper is to find correlation between microhardness as brief inspection parameters and extension of martensitic transformation. The total equivalent plastic strain extend diagram obtained by numerical simulation of bending was compared with tensile true stress-strain diagram. Results show very good correlation between hardness, true strain and martesite content. Therefore, one can conclude that by hardness measurement, it is possible to measure the level of equivalent plastic strain until ultimate tensile stress as a linear correlation between hardness, true strain and martesite content.

  17. Adhesion of composite carbon/hydroxyapatite coatings on AISI 316L medical steel

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    J. Gawroński

    2009-07-01

    Full Text Available In this paper are contains the results of studies concerning the problems associated with increased of hydroxyapatite (HAp adhesion, manufactured by using Pulse Laser Deposition (PLD method, to the austenitic steel (AISI 316L through the coating of carbon interlayer on it. Carbon coating was deposited by Radio Frequency Plasma Assisted Chemical Vapour Deposition (RF PACVD method.Test results unequivocally showed that the intermediate carbon layer in a determined manner increase the adhesion of hydroxyapatite to the metallic substrate. Obtained results give rise to deal with issues of manufacturing composite bilayer – carbon film/HAp – on ready implants, casted from austenitic cast steel by lost-wax process method as well as in gypsum forms.

  18. Dislocation structure evolution and its effects on cyclic deformation response of AISI 316L stainless steel

    International Nuclear Information System (INIS)

    Research highlights: → The cyclic deformation response of AISI 316L steel is investigated at 20 deg. C. → The corresponding microstructure evolution is characterised by electron microscopy. → A 3D representation of dislocation evolution is proposed based on the observation. → The 3D representation gives a good explanation of the microstructure complexity. → The cyclic deformation response is discussed based on the microstructure evolution. - Abstract: The cyclic deformation response of an austenitic stainless steel is characterised in terms of its cyclic peak tensile stress properties by three stages of behaviour: a hardening stage followed by a softening stage, and finally a stable stress response stage. A series of tests have been performed and interrupted at selected numbers of cycles in the different stages of mechanical response. At each interruption point, specimens have been examined by transmission electron microscopy (TEM) with different beam directions by means of the tilting function in order to investigate the formation and the development of dislocation structures from the as-received condition until the end of fatigue life. A new 3D representation of dislocation structure evolution during cyclic loading is proposed on the basis of the microstructural observations. The 3D representation provides a deeper insight into the development of dislocation structures in AISI 316L during low cycle fatigue loading at room temperature. By investigating the dislocation evolution, the study shows that the hardening response is mainly associated with an increase of total dislocation density, whereas the softening stage is a result of the formation of dislocation-free regions. Further development of the dislocation structure into a cellular structure is responsible for the stable stress response stage.

  19. Effect of rare earth elements on microstructure and oxidation behaviour in TIG weldments of AISI 316L stainless steel

    International Nuclear Information System (INIS)

    The influence of rare earth addition in weld metal, on the microstructure and oxidation behaviour of AISI 316L stainless steel in dry air under isothermal condition at 973 K for 240 h is reported. Rare earth metal (REM) doped weld metal zone exhibits better oxidation resistance during isothermal holding as compared to base metal and undoped weld metal zone of 316L. Presence of both Ce and Nb in weld metal shows superior oxidation resistance than with Ce alone. TIG weld microstructures are presented by optical microscopy. The morphologies of the scales and nature of their adherence to the alloy substrates, and scale spallation have been characterized by SEM and EDAX

  20. Effects of X-rays Radiation on AISI 304 Stainless Steel Weldings with AISI 316L Filler Material: A Study of Resistance and Pitting Corrosion Behavior

    OpenAIRE

    Francisco Javier Cárcel-Carrasco; Manuel Pascual-Guillamón; Miguel Angel Pérez-Puig

    2016-01-01

    This article investigates the effect of low-level ionizing radiation, namely X-rays, on the micro structural characteristics, resistance, and corrosion resistance of TIG-welded joints of AISI 304 austenitic stainless steel made using AISI 316L filler rods. The welds were made in two different environments: natural atmospheric conditions and a closed chamber filled with inert argon gas. The influence of different doses of radiation on the resistance and corrosion characteristics of the welds i...

  1. Comportamiento del desgaste del flanco en el torneado en seco de alta velocidad del acero AISI 316L//Flank wear behavior in the dry high‐speed turning of AISI 316L stainless steel

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    Yoandrys Morales-Tamayo

    2013-09-01

    Full Text Available El presente estudio experimental se centra en investigar los efectos de los parámetros corte en el desgaste de flanco con dos insertos recubiertos durante el torneado de acabado en seco a altas velocidades del acero inoxidable AISI 316L. Los efectos de los parámetros de corte fueron determinados utilizando un análisis de varianza y de regresión simple. Como principal resultado se obtuvo el efectosignificativo del avance y del tiempo de maquinado en el desgaste del flanco. El inserto de tres capas no sobrepasó el criterio de fin de vida del desgaste, mientras que el inserto de una capa sufrió un desgaste catastrófico para la mayor velocidad de corte. El desgaste del flanco tuvo mejor comportamiento para el avance de 0,08 mm/rev en todas las velocidades empleadas en este estudio.Palabras claves: torneado de alta velocidad, desgaste de flanco, acero inoxidable AISI 316L, estudio experimental, análisis de varianza y regresión.______________________________________________________________________________AbstractThe current experimental study is focused on investigating the effects of cutting parameters on flank wear in two coated carbide inserts during dry high speed finish turning of AISI 316L stainless steel. The effects of cutting parameters were determinate using analysis of variance and simple regression. As a main resulta significant effect of cutting feed and the machining time on flank wear was found. The three coating layers insert did not exceed the criterion of end of life of wear while the insert with one layer suffered a catastrophic wear at the highest cutting speed. The flank wear showed the best performance for the cuttingfeed of 0,08 mm/rev at all the speeds used in the study.Key words: high speed turning; flank wear; AISI 316L stainless steel, experimental study; analysis of variance and regression.

  2. Surface characterization of stainless steel AISI 316 L in contact with simulated body fluid

    International Nuclear Information System (INIS)

    Titanium and cobalt alloys, as well as some stainless steels, are often used in orthopedic surgery. In the more developed countries, stainless steel is used only for temporary implants since it does not hold up as well as other alloys to corrosion in a physiological medium. Nevertheless, stainless steel alloys are frequently used for permanent implants in developing countries. Therefore, more knowledge about its reaction to corrosion is needed as well as the characteristics of the surface layer generated in a physiological medium in order to control potential toxicity from the release of metallic ions into the organism. The surface films usually have a different composition and chemical state from the base material. The surface characterization of alloys used in orthopedic surgery should not be underestimated, since it heavily influences the behavior of the implant through the relationship of the surface film-tissue and the possible migration of metallic ions from the base metal to the surrounding tissue. This work presents a study of the surface composition and resistance to the corrosion of stainless steel AISI 316L in simulated body fluid (SBF) aired at pH 7.25 and 37oC. The resistance to the corrosion was studied with an electrochemical impedance spectroscopy (EIS) and anodic polarization curves (CW)

  3. Analysis of a premature failure of welded AISI316L stainless steel pipes originated by microbial induced corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Otero, E.; Bastidas, J.M.; Lopez, V. [Centro Nacional de Investigaciones Metalurgicas, Madrid (Spain)

    1997-07-01

    This paper analyses the causes of the premature failure of welded AISI 316L stainless steel (ss) pipes which formed part of a sea water cooling circuit. The service time of the pipes was 8 months. The laboratory tests carried out consisted of metallography tests, {delta}-ferrite determination, intergranular corrosion susceptibility, cyclic anodic polarization curves, scanning electron microscopy (SEM), energy dispersive X-ray (EDX) and X-ray photo-electron spectroscopy (XPS). The study presents typical forms of microbial induced corrosion (MIC) in AISI 308L and 316L ss in contact with natural sea water. The research is completed with the performance of bacteriological tests which demonstrate that the bacteria which cause the localized corrosion are of the sulphate-reducing genus ``desulfovibrio`` and the sulphide-oxidizing genus ``thiocapsa``. (orig.) 17 refs.

  4. Mathematical Modelling of Nitride Layer Growth of Low Temperature Gas and Plasma Nitriding of AISI 316L

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    Triwiyanto A.

    2014-07-01

    Full Text Available This paper present mathematical model which developed to predict the nitrided layer thickness (case depth of gas nitrided and plasma nitrided austenitic stainless steel according to Fick’s first law for pure iron by adapting and manipulating the Hosseini’s model to fit the diffusion mechanism where nitrided structure formed by nitrided AISI 316L austenitic stainless steel. The mathematical model later tested against various actual gas nitriding and plasma nitriding experimental results with varying nitriding temperature and nitriding duration to see whether the model managed to successfully predict the nitrided layer thickness. This model predicted the coexistence of ε-Fe2-3N and γ΄-Fe4N under the present nitriding process parameters. After the validation process, it is proven that the mathematical model managed to predict the nitrided layer growth of the gas nitrided and plasma nitrided of AISI 316L SS up to high degree of accuracy.

  5. Electrochemical deposition of black nickel solar absorber coatings on stainless steel AISI316L for thermal solar cells

    OpenAIRE

    Lira-Cantú, Monica; Morales Sabio, Angel; Brustenga, Alex; Gómez-Romero, P.

    2005-01-01

    We report the electrochemical deposition of nanostructured nickel-based solar absorber coatings on stainless steel AISI type 316L. A sol–gel silica-based antireflection coating, from TEOS, was also applied to the solar surface by the dip-coating method. We report our initial results and analyze the influence of the stainless steel substrate on the final total reflectance properties of the solar absorber. The relation between surface morphology, observed by SEM and AFM, the comp...

  6. Plasma nitriding of AISI 304L and AISI 316L stainless steels: effect of time in the formation of S phase and the chromium nitrides; Nitretacao a plasma dos acos inoxidaveis AISI 304L e AISI 316L: efeito do tempo na formacao da fase S e dos nitretos de cromo

    Energy Technology Data Exchange (ETDEWEB)

    Souza, D.A. de; Barbosa, G.C.; Pinto, F.A.M.; Gontijo, L.C. [Instituto Federal de Educacao, Ciencia e Tecnologia do Espirito Santo - IFES, Vitoria, ES (Brazil); Canal, G.P.; Cunha, A.G., E-mail: disouzam@yahoo.com.br [Universidade Federal do Espirito Santo (UFES), Vitoria, ES (Brazil). Dept. de Fisica

    2009-07-01

    Plasma nitriding can improve hardness and wear resistance of austenitic stainless steels without losses in corrosion resistance. This fact relies on a nitrided layer constituted only by S phase, without chromium nitrides precipitation. In this work, the effect of nitriding time on phases formed on nitrided layer was investigated in two austenitic stainless steels: AISI 304L e AISI 316L. The samples were nitrided at 420 deg C, using a mixture of 60 % N{sub 2} and 40% H{sub 2}, during 5, 7 and 9 hours. It was noted that chromium nitrides were formed on samples of AISI 304L, nitrided for 7 e 9 hours, while all nitrided samples of AISI 316L showed only formation of S phase. The nitrided layers were characterized using optical microscope and x-ray diffraction. (author)

  7. Corrosion and microstructural analysis data for AISI 316L and AISI 347H stainless steels after exposure to a supercritical water environment

    Directory of Open Access Journals (Sweden)

    A. Ruiz

    2016-06-01

    Full Text Available This article presents corrosion data and microstructural analysis data of austenitic stainless steels AISI 316L and AISI 347H exposed to supercritical water (25 MPa, 550 °C with 2000 ppb of dissolved oxygen. The corrosion tests lasted a total of 1200 h but were interrupted at 600 h to allow measurements to be made. The microstructural data have been collected in the grain interior and at grain boundaries of the bulk of the materials and at the superficial oxide layer developed during the corrosion exposure.

  8. Effects of X-rays Radiation on AISI 304 Stainless Steel Weldings with AISI 316L Filler Material: A Study of Resistance and Pitting Corrosion Behavior

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    Francisco Javier Cárcel-Carrasco

    2016-04-01

    Full Text Available This article investigates the effect of low-level ionizing radiation, namely X-rays, on the micro structural characteristics, resistance, and corrosion resistance of TIG-welded joints of AISI 304 austenitic stainless steel made using AISI 316L filler rods. The welds were made in two different environments: natural atmospheric conditions and a closed chamber filled with inert argon gas. The influence of different doses of radiation on the resistance and corrosion characteristics of the welds is analyzed. Welded material from inert Ar gas chamber TIG showed better characteristics and lesser irradiation damage effects.

  9. Corrosion and microstructural analysis data for AISI 316L and AISI 347H stainless steels after exposure to a supercritical water environment

    Science.gov (United States)

    Ruiz, A.; Timke, T.; van de Sande, A.; Heftrich, T.; Novotny, R.; Austin, T.

    2016-01-01

    This article presents corrosion data and microstructural analysis data of austenitic stainless steels AISI 316L and AISI 347H exposed to supercritical water (25 MPa, 550 °C) with 2000 ppb of dissolved oxygen. The corrosion tests lasted a total of 1200 h but were interrupted at 600 h to allow measurements to be made. The microstructural data have been collected in the grain interior and at grain boundaries of the bulk of the materials and at the superficial oxide layer developed during the corrosion exposure. PMID:27158647

  10. Martensite transformation induced by deformation and its phase electrochemical behavior for stainless steels AISI 304 and 316L

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The martensite transformation induced by tensile elongation and its effect on the behavior of phase electrochemistry of AISI 304 and 316L in 3.5% NaCl solution were studied. The results show that the content of ((-martensite in stainless steel 304 increases with the true strain. As ((-martensite content increased, free corrosion potential and pitting potential of stainless steel 304 in 3.5% NaCl solution appeared the change trend of a minimum. It was also found that pitting nucleated preferentially at the phase interfaces between martensite and austenite. There existed apparent difference between electrochemical properties of austenite and of martensite for stainless steel 304 and 316L in 3.5% NaCl solution.

  11. Characterization of passive film formed on AISI 316L stainless steel after magnetoelectropolishing in a broad range of polarization parameters

    Energy Technology Data Exchange (ETDEWEB)

    Rokosz, Krzysztof; Hryniewicz, Tadeusz [Politechnika Koszalinska, Division of Surface Electrochemistry, Raclawicka 15-17, PL 75-620 Koszalin (Poland); Raaen, Steiner [NTNU Trondheim, Institute of Physics, Trondheim (Norway)

    2012-09-15

    The aim of the paper is to present the changes in the surface film composition on AISI 316L stainless steel (SS) after electropolishing (EP) and magnetoelectropolishing (MEP) in a broad range of the process conditions. The X-ray photoelectron spectroscopy surface analyses were performed to reveal the effect of MEP. The EP process has been performed under natural convection (in a stagnant electrolyte), much above the polarization plateau. A series of experiments were carried out on AISI 316L SS samples in accordance with the five-level composite rotary statistical plan with the variables being the magnetic field intensity B (mT), and the anodic current density i (A dm{sup -2}). XP high resolution spectra have been obtained on AISI 316L SS surface concerning Fe 2p, Cr 2p, O 1s, S 2p, P 2p, and C 1s, respectively. The Cr:Fe ratio regarding both metallic M and compound X was also studied and calculated. At the end, the summary results of Cr/Fe = f(B, i) in relation to the corrosion potential, have been compared. The conclusions, concerning the selection of MEP process conditions, regarding the optimum Cr/Fe ratio and corrosion behavior, have been formulated. It was found the Cr:Fe ratio well correlates with the pitting corrosion potential. MEP process can modify not only the rate of dissolution to a determined extent, but also control the corrosion behavior and Cr:Fe ratio results. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  12. Resistance spot welding joints of AISI 316L austenitic stainless steel sheets: Phase transformations, mechanical properties and microstructure characterizations

    International Nuclear Information System (INIS)

    Highlights: • Resistance spot welding of AISI 316L stainless steel sheets. • Microstructure prediction by the use of Schaeffler and Pseudo-binary diagrams. • Non-equilibrium phases including skeletal, acicular and lathy delta ferrite formed. • Mechanical characterization of weld nuggets including peak load and failure energy. • Different failure modes were found at various welding currents. - Abstract: In this paper, we aim to optimize welding parameters namely welding current and time in resistance spot welding (RSW) of the austenitic stainless steel sheets grade AISI 316L. Afterward, effect of optimum welding parameters on the resistance spot welding properties and microstructure of AISI 316L austenitic stainless steel sheets has been investigated. Effect of welding current at constant welding time was considered on the weld properties such as weld nugget size, tensile–shear load bearing capacity of welded materials, failure modes, failure energy, ductility, and microstructure of weld nuggets as well. Phase transformations that took place during weld thermal cycle were analyzed in more details including metallographic studies of welding of the austenitic stainless steels. Metallographic images, mechanical properties, electron microscopy photographs and micro-hardness measurements showed that the region between interfacial to pullout mode transition and expulsion limit is defined as the optimum welding condition. Backscattered electron scanning microscopic images (BE-SEM) showed various types of delta ferrite in weld nuggets. Three delta ferrite morphologies consist of skeletal, acicular and lathy delta ferrite morphologies formed in resistance spot welded regions as a result of non-equilibrium phases which can be attributed to the fast cooling rate in RSW process and consequently, prediction and explanation of the obtained morphologies based on Schaeffler, WRC-1992 and Pseudo-binary phase diagrams would be a difficult task

  13. Improving the Adhesion Resistance of the Boride Coatings to AISI 316L Steel Substrate by Diffusion Annealing

    Science.gov (United States)

    Campos-Silva, I.; Bernabé-Molina, S.; Bravo-Bárcenas, D.; Martínez-Trinidad, J.; Rodríguez-Castro, G.; Meneses-Amador, A.

    2016-09-01

    In this study, new results about the practical adhesion resistance of boride coating/substrate system formed at the surface of AISI 316 L steel and improved by means of a diffusion annealing process are presented. First, the boriding of AISI 316 L steel was performed by the powder-pack method at 1173 K with different exposure times (4-8 h). The diffusion annealing process was conducted on the borided steels at 1273 K with 2 h of exposure using a diluent atmosphere of boron powder mixture. The mechanical behavior of the boride coating/substrate system developed by both treatments was established using Vickers and Berkovich tests along the depth of the boride coatings, respectively. Finally, for the entire set of experimental conditions, the scratch tests were performed with a continuously increasing normal force, in which the practical adhesion resistance of the boride coating/substrate system was represented by the critical load. The failure mechanisms developed over the surface of the scratch tracks were analyzed; the FeB-Fe2B/substrate system exhibited an adhesive mode, while the Fe2B/substrate system obtained by the diffusion annealing process showed predominantly a cohesive failure mode.

  14. Improving the Adhesion Resistance of the Boride Coatings to AISI 316L Steel Substrate by Diffusion Annealing

    Science.gov (United States)

    Campos-Silva, I.; Bernabé-Molina, S.; Bravo-Bárcenas, D.; Martínez-Trinidad, J.; Rodríguez-Castro, G.; Meneses-Amador, A.

    2016-07-01

    In this study, new results about the practical adhesion resistance of boride coating/substrate system formed at the surface of AISI 316 L steel and improved by means of a diffusion annealing process are presented. First, the boriding of AISI 316 L steel was performed by the powder-pack method at 1173 K with different exposure times (4-8 h). The diffusion annealing process was conducted on the borided steels at 1273 K with 2 h of exposure using a diluent atmosphere of boron powder mixture. The mechanical behavior of the boride coating/substrate system developed by both treatments was established using Vickers and Berkovich tests along the depth of the boride coatings, respectively. Finally, for the entire set of experimental conditions, the scratch tests were performed with a continuously increasing normal force, in which the practical adhesion resistance of the boride coating/substrate system was represented by the critical load. The failure mechanisms developed over the surface of the scratch tracks were analyzed; the FeB-Fe2B/substrate system exhibited an adhesive mode, while the Fe2B/substrate system obtained by the diffusion annealing process showed predominantly a cohesive failure mode.

  15. Effect of Surface Treatment on the Surface Characteristics of AISI 316L Stainless Steel

    Science.gov (United States)

    Trigwell, Steve; Selvaduray, Guna

    2005-01-01

    The ability of 316L stainless steel to maintain biocompatibility, which is dependent upon the surface characteristics, is critical to its effectiveness as an implant material. The surfaces of mechanically polished (MP), electropolished (EP) and plasma treated 316L stainless steel coupons were characterized by X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES) for chemical composition, Atomic Force Microscopy for surface roughness, and contact angle measurements for critical surface tension. All surfaces had a Ni concentration that was significantly lower than the bulk concentration of -43%. The Cr content of the surface was increased significantly by electropolishing. The surface roughness was also improved significantly by electropolishing. Plasma treatment had the reverse effect - the surface Cr content was decreased. It was also found that the Cr and Fe in the surface exist in both the oxide and hydroxide states, with the ratios varying according to surface treatment.

  16. THE EFFECT OF SMALL AMOUNTS OF ELEMENTS ON SHAPES OF POTENTIODYNAMIC AND POTENTIOSTATIC CURVES OF AISI 304L AND AISI 316L STAINLESS STEELS IN CHLORIDE MEDIA

    Directory of Open Access Journals (Sweden)

    D. Pulino-Sagradi

    1997-06-01

    Full Text Available Abstract - Samples of high purity grade and commercial purity grade type AISI 304L and AISI 316L steels were studied by the potentiodynamic and potentiostatic techniques in a naturally aerated 3.5% NaCl aqueous solution at a controlled temperature of (23±2°C. The anodic polarization curves of the potentiodynamic technique showed that not always is it possible to determine pitting potential: most of the curves of commercial purity grade steels displayed a smooth curvature in the region where the current density should increase sharply. The density current versus time potentiostatic curves also showed different shapes according to the purity grade steels: for the commercial purity grade steels, the current density showed large oscillations with time (related to unstable pits, whereas for the high purity grade steels, a regular behavior of current density as a function of time was found (related to stable pits

  17. Methodology for optimizing the electropolishing of stainless steel AISI 316L combining criteria of surface finish and dimensional precision

    Science.gov (United States)

    Núñez, P. J.; García-Plaza, E.; Martín, A. R.; Trujillo, R.; De la Cruz, C.

    2009-11-01

    This work examines a methodology for optimizing electrochemical polishing conditions bearing in mind the criteria that enhance minimum surface roughness and dimensional precision (minimum loss of thickness). The study consisted in electrochemically polishing stainless steel AISI 316L (ISO 4954 X2CrNiMo17133E) under a combination of different temperatures (T) baths and current densities (J), and application times (t). The surface finish (ΔRa) and dimensional variations (Δh) of the electrochemically polished workpieces were assessed, and the experimental data of the variables was correlated as can be seen by the response surfaces. This methodology enables optimum working areas to be specified using the sole criteria of surface finish, or by using a combination of both criteria (minimum roughness and maximum precision). The methodology has proven to be an optimum method for selecting electrochemical polishing conditions using the combined criteria of surface finish and dimensional precision in accordance with design requirements.

  18. Characterization of deposits build-up on austenitic stainless steel AISI 316L exposed in high purity water system

    International Nuclear Information System (INIS)

    For the characterization of deposit layers on AISI 316L surfaces in high purity water systems, operating up to 80 deg C Moessbauer spectroscopy (ME), scanning electron microscopy (SEM), X-ray fluorescence (XRF) and X-ray photoelectron spectroscopy (XPS) are used. Austenitic steel particles were identified on the surfaces of systems not properly cleaned before start-up. Long exposition of austenitic surfaces to high purity water promotes the build-up, composed by trivalent iron and chromium oxidehydroxides and oxide. The oxidehydroxide phase is located mainly at the solid-water interface, whereas oxide phase is in direct contact with metal. Spheroid-like morphology of particles in these layers and the lack of metal attack suggest that coagulation and crystallization processes are the way for oxide production from existing dissolved species. (author)

  19. Electron Backscatter Diffraction Analysis of Joints Between AISI 316L Austenitic/UNS S32750 Dual-Phase Stainless Steel

    Science.gov (United States)

    Shamanian, Morteza; Mohammadnezhad, Mahyar; Amini, Mahdi; Zabolian, Azam; Szpunar, Jerzy A.

    2015-08-01

    Stainless steels are among the most economical and highly practicable materials widely used in industrial areas due to their mechanical and corrosion resistances. In this study, a dissimilar weld joint consisting of an AISI 316L austenitic stainless steel (ASS) and a UNS S32750 dual-phase stainless steel was obtained under optimized welding conditions by gas tungsten arc welding technique using AWS A5.4:ER2594 filler metal. The effect of welding on the evolution of the microstructure, crystallographic texture, and micro-hardness distribution was also studied. The weld metal (WM) was found to be dual-phased; the microstructure is obtained by a fully ferritic solidification mode followed by austenite precipitation at both ferrite boundaries and ferrite grains through solid-state transformation. It is found that welding process can affect the ferrite content and grain growth phenomenon. The strong textures were found in the base metals for both steels. The AISI 316L ASS texture is composed of strong cube component. In the UNS S32750 dual-phase stainless steel, an important difference between the two phases can be seen in the texture evolution. Austenite phase is composed of a major cube component, whereas the ferrite texture mainly contains a major rotated cube component. The texture of the ferrite is stronger than that of austenite. In the WM, Kurdjumov-Sachs crystallographic orientation relationship is found in the solidification microstructure. The analysis of the Kernel average misorientation distribution shows that the residual strain is more concentrated in the austenite phase than in the other phase. The welding resulted in a significant hardness increase in the WM compared to initial ASS.

  20. Improving the corrosion wear resistance of AISI 316L stainless steel by particulate reinforced Ni matrix composite alloying layer

    Energy Technology Data Exchange (ETDEWEB)

    Xu Jiang; Zhuo Chengzhi; Tao Jie; Liu Linlin [Department of Material Science and Engineering, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, Nanjing 210016 (China); Jiang Shuyun [Department of Mechanical Engineering, Southeast University, 2 Sipailou, Nanjing 210096 (China)], E-mail: xujiang73@nuaa.edu.cn

    2009-01-07

    In order to overcome the problem of corrosion wear of AISI 316L stainless steel (SS), two kinds of composite alloying layers were prepared by a duplex treatment, consisting of Ni/nano-SiC and Ni/nano-SiO{sub 2} predeposited by brush plating, respectively, and subsequent surface alloying with Ni-Cr-Mo-Cu by a double glow process. The microstructure of the two kinds of nanoparticle reinforced Ni-based composite alloying layers was investigated by means of SEM and TEM. The electrochemical corrosion behaviour of composite alloying layers compared with the Ni-based alloying layer and 316L SS under different conditions was characterized by potentiodynamic polarization test and electrochemical impedance spectroscopy. Results showed that under alloying temperature (1000 deg. C) conditions, amorphous nano-SiO{sub 2} particles still retained the amorphous structure, whereas nano-SiC particles were decomposed and Ni, Cr reacted with SiC to form Cr{sub 6.5}Ni{sub 2.5}Si and Cr{sub 23}C{sub 6}. In static acidic solution, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO{sub 2} particles interlayer is lower than that of the Ni-based alloying layer. However, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO{sub 2} particles interlayer is prominently superior to that of the Ni-based alloying layer under acidic flow medium condition and acidic slurry flow condition. The corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiC particles interlayer is evidently lower than that of the Ni-based alloying layer, but higher than that of 316L SS under all test conditions. The results show that the highly dispersive nano-SiO{sub 2} particles are helpful in improving the corrosion wear resistance of the Ni-based alloying layer, whereas carbides and silicide phase are deleterious to that of the Ni-based alloying layer due to the fact that the preferential removal of the matrix

  1. Caracterização microestrutural de soldas dissimilares dos aços ASTM A-508 e AISI 316L Characterization of dissimilar metal weld between low alloy steel ASTM A-508 and 316L stainless steel

    Directory of Open Access Journals (Sweden)

    Luciana Iglésias Lourenço Lima

    2010-06-01

    Full Text Available As soldas dissimilares (dissimilar metal welds - DMWs são utilizadas em diversos segmentos da indústria. No caso específico de usinas nucleares, tais soldas são necessárias para conectar tubulações de aço inoxidável com componentes fabricados em aços baixa liga. Os materiais de adição mais utilizados neste tipo de solda são as ligas de níquel 82 e 182. Este trabalho consistiu na soldagem de uma junta dissimilar de aço baixa liga ASTM A-508 G3 e aço inoxidável austenítico AISI 316L utilizando as ligas de níquel 82 e 182 como metais de adição. A soldagem foi realizada manualmente empregando os processos de soldagem ao arco SMAW (Shielded Metal Arc Welding e GTAW (Gas Tungsten Arc Welding. Os corpos de prova foram caracterizados microestruturalmente utilizando-se microscópio óptico e microscópio eletrônico de varredura com microanálise por dispersão de energia de raios X (EDS e ensaios de microdureza Vickers. Observou-se uma microestrutura constituída de dendritas de austenita com a presença de precipitados com formas e dimensões definidas pelo aporte térmico e pela direção de soldagem. Não houve variação significativa da dureza ao longo da junta soldada, demonstrando a adequação dos parâmetros de soldagem utilizados.The dissimilar metal welds (DMWs are used in several areas of the industries. In the nuclear power plant, this weld using nickel alloy welding wires is used to connect stainless steel pipes to low alloy steel components on the reactor pressured vessels. The filler materials commonly used in this type of weld are nickel alloys 82 and 182.. In this study, dissimilar metal welds composed of low alloy steel ASTM A-508 G3, nickel alloys 82 e 182 as weld metals, and austenitic stainless steel AISI 316L were prepared by manual shielded metal arc welding (SMAW and gas tungsten arc welding techniques (GTAW. Samples were microstructural characterized by optical microscopy and scanning electron microscopy

  2. Outboard first wall (AISI 316L) activation evaluations with different activation codes, neutron data libraries, and data processing

    International Nuclear Information System (INIS)

    This paper presents the main results of a benchmark exercise that has been set up in order to compare nuclear cross section data libraries and data processing techniques (123-group AMPX, VITAMI-C, and VITAMIN-J) and activation codes. (ANITA, ORIGEN and FISPACT-2) for activation evaluations in fusion field. The Torus outboard region of a fusion machine like NET-II/TTER has been considered, and the attention was focused on the first wall stainless steel AISI 316L. The update of the ORIGEN neutron Data library was obtained by collapsing the 100-group GREAC-ECN-5 Activation library with the flux-weighted spectrum provided by XSDRNPM-S code; this method allows the radioactivity inventory and the decay heat power evaluations to be done by the ORIGEN-S code. The test case has been used to verify the effect of the neutron power load and of the fluence on the isotope specific activity of the irradiated steel, too

  3. Preliminary studies of the welding zone of AISI 316L austenitic stainless steel capsules, for Cs137 sealed sources

    International Nuclear Information System (INIS)

    Currently, the treatment for cervix, endometrium and vaginal cancer, uses radioactive seeds, shaped like spheres, seeds or threads, with the brachytherapy technique. The brachytherapy sources are encased in surgical grade stainless steel cylinders. This geometry aims to contain the radioactive material, by providing safe barriers, thereby reducing other undesirable radiations from the radioisotopes during their disintegration and by providing rigidity to the source. The properties of the stainless steels are greatly influenced by their chemical composition, which also determines the microstructural characteristics of these alloys. AISI 316L steel is one of the raw materials used most frequently for surgical use, due to its stability and inert character when in contact with the human organism. Small stainless steel cylindrical capsules (about 10 mm long, 2mm diameter) were prepared for this work, with caps welded at both ends using the TIG process, producing an airtight closure. The welds are described by cut, surface, grain-revealing chemical attack, and chemical analysis using dispersive energy spectroscopy and metallographic analysis. Vickers hardness measurements are also presented in the zones affected by the welding. The dendritic-granular interface of the welded stainless matrix under the TIG process, shows resistance to corrosion from human plasma at 36.5oC

  4. Creep properties and microstructures of helium implanted AISI 316L electron-beam weld and parent material

    International Nuclear Information System (INIS)

    Creep properties and microstructures of the ''as-received'' electron-beam welds and its parent material of the former Next European Torus (NET) reference material AISI 316L (now a candidate material for the International Thermonuclear Experimental Reactor (ITER) program) have been investigated at 873K as a function of applied stress and pre-implanted helium concentration. The results show that helium embrittlement effects are more serious in the parent material than in the welds. The creep properties of the welds are almost unaffected by helium concentrations below 300appm. Weld specimens with low helium concentrations (CHe23C6 etc.) and austenite during high temperature treatments. Preferential helium bubble sites are grain boundaries, δ-ferrite-matrix interfaces, incoherent parts of twin boundaries and disloactions. Quantitative helium bubble size and number distribution results indicate that in the matrix helium bubble sizes are lager but the bubble densities are lower than at boundaries or interfaces. With increasing helium concentration helium bubble densities at the different sites do not change much, while the sizes increase with slopes of about 0.3 in a power law fit. (orig.)

  5. Caracterización microestructural de uniones soldadas de acero AISI 316L en tuberías

    Directory of Open Access Journals (Sweden)

    Tomás H. Fernández-Columbié

    2016-03-01

    Full Text Available Se analizó el comportamiento microestructural de uniones soldadas de acero AISI 316L empleado en la fabricación de tuberías, las cuales se ven afectadas por agrietamiento en el cordón de soldadura. Se emplearon electrodos revestidos de acero inoxidables de los tipos E 309–16; 310–16 y E 316L–16, según norma de la AWS, los que fueron evaluados por su depósito en uniones a tope preparadas con biseles en V, soldadas por un solo lado del material de la tubería, así como la selección y preparación de muestra en zonas donde la tubería presenta daños mecánicos, fisuras y corrosión severa con pérdida del espesor de pared crítica para soportar las presiones de trabajo. Se caracterizó la microestructura de la zona fundida y la zona de influencia térmica de cada cordón luego de realizado el proceso de soldadura. Se concluye que la soldadura con electrodos del tipo E 309-16 y del tipo E 316-16 no son recomendables debido a que se obtiene una microestructura sensible al agrietamiento.

  6. Influence of the cutting parameters on flank wear of coated inserts during turning of AISI 316L

    Directory of Open Access Journals (Sweden)

    Yusimit Zamora Hernández

    2015-03-01

    Full Text Available (Received: 2015/01/20 - Accepted: 2015/03/25The continuous improvement of manufacturing processes is critical to achieve optimum levels of productivity, quality and cut production of components and products. This research aims to determine the cutting tool flank wearing progression, during a high speed dry turning, for AISI 316L steel parts. Experimental data were acquired using two cutting feed levels, two material levels, three cutting speeds, and four principal cutting times. A scanning electron microscope (SEM was used to measure and analyze the wear of the cutting tools. Results were compared using analysis of variance and multiple regression for describing the relation between the variables used in the study. The analysis showed that the three layers coating insert did not exceed the end of life wearing criterion, while the one layer insert suffered a catastrophic wearing at the highest cutting speed. It was found that a relation exists between the experimental data and the predicted values for flank wear with a general average error of 4.1182%.

  7. Shielding gas effects on flux cored arc welding of AISI 316L (N) austenitic stainless steel joints

    International Nuclear Information System (INIS)

    Highlights: ► The effects of shielding gasses are analyzed. ► The impact strength increases with increasing of percentage of CO2 in shielding gas mixtures. ► The ferrite percentage decreases with increasing of percentage of CO2 in shielding gas mixtures. ► Microhardness values increases with increasing of ferrite percentage in the weld metal. -- Abstract: This paper deals with the flux cored arc welding (FCAW) of AISI 316L (N) austenitic stainless steel with 1.2 mm diameter of flux cored 316LT filler wire. The welding was carried out with different shielding gas mixtures like 100% Ar, 95% Ar + 05% CO2, 90% Ar + 10% CO2, 80% Ar + 20% CO2, 75% Ar + 23% CO2 + 2% O2 and 70% Ar + 25% CO2 + 5% O2 and 100% CO2. The main aim of the work is to study the effect of various shielding gas mixtures on mechanical properties and metallurgical characters. The microstructures and ferrite content of the welds were analyzed. The mechanical characteristics such as impact test, microhardness and ductility of welds were carried out. The fracture surface impact samples were analyzed through scanning electron microscope (SEM). The fracture surface revealed a ductile rupture at room temperature and ductile rupture with a few cleavages at lower temperatures occurred. The toughness and ferrite percentages of the welds were decreased for increase of the CO2 in shielding gas mixtures.

  8. LOTION 3. Dynamic fracture toughness tests of AISI 316L, TIG and electron beam weld specimens irradiated at 315K. Final report PSM 2-2

    International Nuclear Information System (INIS)

    In he framework of the CEC-DGXII-Fusion NET Technology Programme, AISI 316L base material and TIG metal deposit and electron beam specimens have been irradiated at a temperature of about 350K, up to 5 dpa. Instrumented Charpy tests have been performed on irradiated and unirradiated specimens at room temperature.The fracture toughness has been calculated and irradiation hardening is observed. The TIG metal deposit and the electron beam weld show lower fracture toughness values

  9. Vida a la fatiga de juntas soldadas del acero inoxidable AISI 316L obtenidas mediante el proceso GMAW

    Directory of Open Access Journals (Sweden)

    Puchi-Cabrera, E. S.

    2007-06-01

    Full Text Available An investigation has been conducted in order to determine the effect of both the metallic transfer mode (pulsed arc or short circuit and the O2 content in the Ar/O2 gas mixture, of the gas-metal arc welding process (GMAW, on the fatigue life under uniaxial conditions of welded joints of 316L stainless steel. It has been concluded that the mixture of the protective gases employed in the process could have an important influence on the fatigue life of the welded joints of such steel in two different ways. Firstly, through the modification of the radius of curvature at the joint between the welding toe and the base metal and, secondly, through a more pronounced degree of oxidation of the alloying elements induced by a higher O2 content in the mixture. As far as the metallic transfer mode is concerned, it has been determined that the welded joints obtained under a pulsed arc mode show a greater fatigue life in comparison with the joints obtained under short circuit for both gas mixtures.

    Se ha llevado a cabo una investigación con la finalidad de determinar el efecto, tanto del modo de transferencia metálica (arco pulsado o cortocircuito como del contenido de O2 en la mezcla de gases protectores Ar/O2, del proceso de soldadura a tope mediante arco metálico con protección gaseosa (GMAW, sobre la vida a la fatiga en condiciones uniaxiales de juntas soldadas del acero inoxidable AISI 316L. Dicho trabajo ha permitido concluir que la composición de la mezcla de gases protectores del proceso GMAW pudiera tener una influencia importante en la vida a la fatiga de las juntas soldadas de dicho material, a través de dos formas distintas: primero, mediante la modificación del radio de curvatura entre la raíz del cordón de soldadura y el metal base y, en segundo lugar, a través del mayor grado de oxidación de los elementos de aleación. En cuanto al modo de transferencia metálica, se determinó que las juntas soldadas mediante arco pulsado

  10. Chemical reactivity of Li17Pb83 with nitrogen and oxygen, and its compatibility with AISI 316L under known partial pressure of these gases

    International Nuclear Information System (INIS)

    The chemical reactivity of the lithium-lead eutectic with nitrogen and oxygen has been studied. While nitrogen is inert towards Li17Pb83 up to 1073 K, oxygen reacts, already at 750 K, with the lithium contained in the alloy. Compatibility tests at 873 K between AISI 316L stainless steel and Li17Pb83 under known partial pressures of nitrogen and oxygen have shown that the former gas does not influence the corrosion phenomenon while the latter greatly enhances it. (author)

  11. Effective Duration of Gas Nitriding Process on AISI 316L for the Formation of a Desired Thickness of Surface Nitrided Layer

    Directory of Open Access Journals (Sweden)

    Mahmoud Hassan R. S.

    2014-07-01

    Full Text Available High temperature gas nitriding performed on AISI 316L at the temperature of 1200°C. The microstructure of treated AISI 316L samples were observed to identify the formation of the microstructure of nitrided surface layer. The grain size of austenite tends to be enlarged when the nitriding time increases, but the austenite single phase structure is maintained even after the long-time solution nitriding. Using microhardness testing, the hardness values drop to the center of the samples. The increase in surface hardness is due to the high nitrogen concentration at or near the surface. At 245HV, the graph of the effective duration of nitriding process was plotted to achieve the maximum depth of nitrogen diffuse under the surface. Using Sigma Plot software best fit lines of the experimental result found and plotted to find out effective duration of nitriding equation as Y=1.9491(1-0.7947x, where Y is the thickness of nitrided layer below the surface and X is duration of nitriding process. Based on this equation, the duration of gas nitriding process can be estimated to produce desired thickness of nitrided layer.

  12. Estudio de impedancia de la corrosión del acero inoxidable AISI 316L en las regiones pasiva y de picadura

    Directory of Open Access Journals (Sweden)

    Polo Sanz, José Luis

    1999-12-01

    Full Text Available Impedance measurements were performed on an AISI 316L stainless steel immersed in a 5% NaCl solution at room temperature. Some samples were polarized up to the passive and pitting regions, respectively. The Nyquist plots in the rest potential and in the passive region show high impedance with capacitive behaviour. The impedance diagram in the pitting region shows three loops: a capacitive loop at high frequencies, a loop with inductive effects at intermediate frequencies, and a second capacitive response at low frequencies. To validate the impedance data Kramers-Kronig relations were applied in the pitting región.

    Se estudia la corrosión del acero inoxidable AISI 316L en solución de NaCl al 5% y a temperatura ambiente, utilizándose probetas polarizadas hasta las regiones pasiva y de picadura. Se obtuvieron diagramas de impedancia en el potencial de corrosión y en esas dos regiones. Los diagramas de impedancia en el potencial de corrosión y en la región pasiva muestran comportamiento capacitivo. En la región de picadura los diagramas de impedancia presentan tres bucles capacitivos: un bucle capacitivo a altas frecuencias, un bucle con efectos inductivos a frecuencias intermedias y un segundo bucle capacitivo a bajas frecuencias. Se aplicaron las transformadas de Kramers-Kronig a los resultados de impedancia obtenidos en la región de picadura.

  13. Decapado del acero inoxidable AISI 316L utilizando una mezcla ecológica de H2O2-H2SO4-HF

    Directory of Open Access Journals (Sweden)

    Gómez, P. P.

    2005-12-01

    Full Text Available This study reports the pickling of austenitic AISI 316L stainless steel (SS using a mixture of hydrogen peroxide (H2O2, sulphuric acid (H2SO4 and hydrofluoric acid (HF at pH 2.0. The stability of H2O2 was also studied using different concentrations of ferric ion from 0 to 40 g/l and temperature from 25 to 60 °C. The pickling rate at 50 °C in the presence and absence of 40 g/l ferric ion was 2.6 and 0.2 mg/dm2 day (mdd, respectively. p-Toluene sulphonic acid was used as stabilizer of H2O2.En la presente investigación se estudia el decapado del acero inoxidable AISI 316L utilizando una mezcla de agua oxigenada (H2O2 y los ácidos sulfúrico (H2SO4 y fluorhídrico (HF a pH 2,0. La estabilidad de la mezcla H2O2-H2SO4-HF se ha ensayado variando el contenido de iones férrico de O a 40 g/l y la temperatura de 25 a 60 °C. La velocidad de decapado a 50 °C ha sido de 2,6 y 0,2 mg/dm2 día (mdd, en ausencia y presencia de 40 g/l de iones férrico, respectivamente. Se ha utilizado el ácido p-toluen sulfónico como estabilizante del H2O2.

  14. Surface properties of nitrided layer on AISI 316L austenitic stainless steel produced by high temperature plasma nitriding in short time

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yang, E-mail: metalytu@163.com [Department of Materials Science and Engineering, Yantai University, Qingquan Road 32, Yantai 264005 (China); Wang, Zhuo [Department of Materials Science and Engineering, Yantai University, Qingquan Road 32, Yantai 264005 (China); Wang, Liang [Department of Materials Science and Engineering, Dalian Maritime University, Linghai Road 1, Dalian 116026 (China)

    2014-04-01

    Graphical abstract: - Highlights: • The 8 μm nitrided layer was produced on the surface of AISI 316L stainless steel by plasma nitrided at high temperatures (540 °C) within 1 h. • The nitrided layer consisted of nitrogen expanded austenite and possibly a small amount of free-CrN and iron nitrides. • It could critically reduce processing time compared with low temperature nitriding. • High temperature plasma nitriding could improve pitting corrosion resistance of the substrate in 3.5% NaCl solution. - Abstract: It has generally been believed that the formation of the S phase or expanded austenite γ{sub N} with enough thickness depends on the temperature (lower than 480 °C) and duration of the process. In this work, we attempt to produce nitrogen expanded austenite layer at high temperature in short time. Nitriding of AISI 316L austenitic stainless steel was carried out at high temperatures (>520 °C) for times ranging from 5 to 120 min. The microstructures, chemical composition, the thickness and the morphology of the nitrided layer, as well as its surface hardness, were investigated using X-ray diffraction, X-ray photoelectron spectroscopy, optical microscopy, scanning electron microscopy, and microhardness tester. The corrosion properties of the untreated and nitrided samples were evaluated using anodic polarization tests in 3.5% NaCl solution. The results confirmed that nitrided layer was shown to consist of γ{sub N} and a small amount of free-CrN and iron nitrides. High temperature plasma nitriding not only increased the surface hardness but also improved the corrosion resistance of the austenitic stainless steel, and it can critically reduce processing time compared with low temperature nitriding.

  15. Cross-sectional transmission electron microscopy of ultra-fine wires of AISI 316L stainless steel

    Science.gov (United States)

    Wang, H. S.; Wei, R. C.; Huang, C. Y.; Yang, J. R.

    2006-01-01

    Starting with 190?µm diameter wire of 316L stainless steel, ultra-thin wire just 8?µm in diameter has been made and characterized. There was no intermediate heat treatment used in the process of drawing, and the amount of true stain was about 6.3. A specimen preparation method for the cross-sectional transmission electron microscopy (TEM) of ultra-fine wires of 316L stainless steel has been developed. The ultra-fine wire was sandwiched between silicon chips and the bonded assembly then sliced to produce longitudinal and transverse sections of the wire in a form suitable for further processing into electron transparent samples. TEM reveals that the heavily deformed wire consists of nanoscale fine elongated structures along the drawing direction. The diffraction patterns indicate that a substantial amount of austenite has transformed into martensite. The TEM dark field images show nanosized patches of martensite distributed among the debris of austenite along the drawing direction. The evidence strongly suggests that severe deformation leads to mechanical stabilization of austenite against the growth of martensite.

  16. Effects of Thermal Aging on Material Properties, Stress Corrosion Cracking, and Fracture Toughness of AISI 316L Weld Metal

    Science.gov (United States)

    Lucas, Timothy; Forsström, Antti; Saukkonen, Tapio; Ballinger, Ronald; Hänninen, Hannu

    2016-08-01

    Thermal aging and consequent embrittlement of materials are ongoing issues in cast stainless steels, as well as duplex, and high-Cr ferritic stainless steels. Spinodal decomposition is largely responsible for the well-known "748 K (475 °C) embrittlement" that results in drastic reductions in ductility and toughness in these materials. This process is also operative in welds of either cast or wrought stainless steels where δ-ferrite is present. While the embrittlement can occur after several hundred hours of aging at 748 K (475 °C), the process is also operative at lower temperatures, at the 561 K (288 °C) operating temperature of a boiling water reactor (BWR), for example, where ductility reductions have been observed after several tens of thousands of hours of exposure. An experimental program was carried out in order to understand how spinodal decomposition may affect changes in material properties in Type 316L BWR piping weld metals. The study included material characterization, nanoindentation hardness, double-loop electrochemical potentiokinetic reactivation (DL-EPR), Charpy-V, tensile, SCC crack growth, and in situ fracture toughness testing as a function of δ-ferrite content, aging time, and temperature. SCC crack growth rates of Type 316L stainless steel weld metal under simulated BWR conditions showed an approximate 2 times increase in crack growth rate over that of the unaged as-welded material. In situ fracture toughness measurements indicate that environmental exposure can result in a reduction of toughness by up to 40 pct over the corresponding at-temperature air-tested values. Material characterization results suggest that spinodal decomposition is responsible for the degradation of material properties measured in air, and that degradation of the in situ properties may be a result of hydrogen absorbed during exposure to the high-temperature water environment.

  17. Effects of Thermal Aging on Material Properties, Stress Corrosion Cracking, and Fracture Toughness of AISI 316L Weld Metal

    Science.gov (United States)

    Lucas, Timothy; Forsström, Antti; Saukkonen, Tapio; Ballinger, Ronald; Hänninen, Hannu

    2016-06-01

    Thermal aging and consequent embrittlement of materials are ongoing issues in cast stainless steels, as well as duplex, and high-Cr ferritic stainless steels. Spinodal decomposition is largely responsible for the well-known "748 K (475 °C) embrittlement" that results in drastic reductions in ductility and toughness in these materials. This process is also operative in welds of either cast or wrought stainless steels where δ-ferrite is present. While the embrittlement can occur after several hundred hours of aging at 748 K (475 °C), the process is also operative at lower temperatures, at the 561 K (288 °C) operating temperature of a boiling water reactor (BWR), for example, where ductility reductions have been observed after several tens of thousands of hours of exposure. An experimental program was carried out in order to understand how spinodal decomposition may affect changes in material properties in Type 316L BWR piping weld metals. The study included material characterization, nanoindentation hardness, double-loop electrochemical potentiokinetic reactivation (DL-EPR), Charpy-V, tensile, SCC crack growth, and in situ fracture toughness testing as a function of δ-ferrite content, aging time, and temperature. SCC crack growth rates of Type 316L stainless steel weld metal under simulated BWR conditions showed an approximate 2 times increase in crack growth rate over that of the unaged as-welded material. In situ fracture toughness measurements indicate that environmental exposure can result in a reduction of toughness by up to 40 pct over the corresponding at-temperature air-tested values. Material characterization results suggest that spinodal decomposition is responsible for the degradation of material properties measured in air, and that degradation of the in situ properties may be a result of hydrogen absorbed during exposure to the high-temperature water environment.

  18. Fatigue life of AISI 316L stainless steel welded joints, obtained by GMAW; Vida a la fatiga de juntas soldadas del acero inoxidable AISI 316L obtenidas mediante el proceso GMAW

    Energy Technology Data Exchange (ETDEWEB)

    Puchi-Cabrera, E. S.; Saya-Gamboa, R. A.; Barbera-Sosa, J. G. la; Staia, M. H.; Ignoto-Cardinale, V.; Berrios-Ortiz, J. A.; Mesmacque, G.

    2007-07-01

    An investigation has been conducted in order to determine the effect of both the metallic transfer mode (pulsed arc or short circuit) and the O{sub 2} content in the Ar/O{sub 2} gas mixture, of the gas-metal arc welding process (GMAW), on the fatigue life under uniaxial conditions of welded joints of 316L stainless. it has been concluded that the mixture of the protective gases employed in the process could have an important influence on the fatigue life of the welded joints of such steel in two different ways. firstly, through the modification of the radius of curvature at the joint between the welding tow and the base metal and, secondly, through a more pronounced degree of oxidation of the alloying elements induced by a higher O{sub 2} content in the mixture. As far as the metallic transfer mode is concerned, it has been determined that the welded joints obtained under a pulsed arc mode show a greater fatigue life in comparison with the joints obtained under short circuit for both gas mixtures. (Author) 25 refs.

  19. The effect of CO2 laser beam welded AISI 316L austenitic stainless steel on the viability of fibroblast cells, in vitro.

    Science.gov (United States)

    Köse, Ceyhun; Kaçar, Ramazan; Zorba, Aslı Pınar; Bağırova, Melahat; Allahverdiyev, Adil M

    2016-03-01

    It has been determined by the literature research that there is no clinical study on the in vivo and in vitro interaction of the cells with the laser beam welded joints of AISI 316L biomaterial. It is used as a prosthesis and implant material and that has adequate mechanical properties and corrosion resistance characteristics. Therefore, the interaction of the CO2 laser beam welded samples and samples of the base metal of AISI 316L austenitic stainless steel with L929 fibroblast cells as an element of connective tissue under in vitro conditions has been studied. To study the effect of the base metal and the laser welded test specimens on the viability of the fibroblast cells that act as an element of connective tissues in the body, they were kept in DMEMF-12 medium for 7, 14, 28 days and 18 months. The viability study was experimentally studied using the MTT method for 7, 14, 28 days. In addition, the direct interaction of the fibroblast cells seeded on 6 different plates with the samples was examined with an inverted microscope. The MTT cell viability experiment was repeated on the cells that were in contact with the samples. The statistical relationship was analyzed using a Tukey test for the variance with the GraphPad statistics software. The data regarding metallic ion release were identified with the ICP-MS method after the laser welded and main material samples were kept in cell culture medium for 18 months. The cell viability of the laser welded sample has been detected to be higher than that of the base metal and the control based on 7th day data. However, the laser welded sample's viability of the fibroblast cells has diminished by time during the test period of 14 and 28 days and base metal shows better viability when compared to the laser welded samples. On the other hand, the base metal and the laser welded sample show better cell viability effect when compared to the control group. According to the ICP-MS results of the main material and laser welded

  20. Effect of Welding Current and Time on the Microstructure, Mechanical Characterizations, and Fracture Studies of Resistance Spot Welding Joints of AISI 316L Austenitic Stainless Steel

    Science.gov (United States)

    Kianersi, Danial; Mostafaei, Amir; Mohammadi, Javad

    2014-09-01

    This article aims at investigating the effect of welding parameters, namely, welding current and welding time, on resistance spot welding (RSW) of the AISI 316L austenitic stainless steel sheets. The influence of welding current and welding time on the weld properties including the weld nugget diameter or fusion zone, tensile-shear load-bearing capacity of welded materials, failure modes, energy absorption, and microstructure of welded nuggets was precisely considered. Microstructural studies and mechanical properties showed that the region between interfacial to pullout mode transition and expulsion limit is defined as the optimum welding condition. Electron microscopic studies indicated different types of delta ferrite in welded nuggets including skeletal, acicular, and lathy delta ferrite morphologies as a result of nonequilibrium phases, which can be attributed to a fast cooling rate in the RSW process. These morphologies were explained based on Shaeffler, WRC-1992, and pseudo-binary phase diagrams. The optimum microstructure and mechanical properties were achieved with 8-kA welding current and 4-cycle welding time in which maximum tensile-shear load-bearing capacity or peak load of the welded materials was obtained at 8070 N, and the failure mode took place as button pullout with tearing from the base metal. Finally, fracture surface studies indicated that elongated dimples appeared on the surface as a result of ductile fracture in the sample welded in the optimum welding condition.

  1. Effect of prior cold work on the degree of sensitisation of welded joints of AISI 316L austenitic stainless steel studied by using an electrochemical minicell

    Energy Technology Data Exchange (ETDEWEB)

    De Tiedra, Pilar [Ciencia de los Materiales e Ingenieria Metalurgica, Departamento CMeIM/EGI/ICGF/IM/IPF, Universidad de Valladolid, Escuela de Ingenierias Industriales, Paseo del Cauce 59, Valladolid 47011 (Spain); Martin, Oscar, E-mail: oml@eis.uva.es [Ciencia de los Materiales e Ingenieria Metalurgica, Departamento CMeIM/EGI/ICGF/IM/IPF, Universidad de Valladolid, Escuela de Ingenierias Industriales, Paseo del Cauce 59, Valladolid 47011 (Spain); Garcia, Cristina; Martin, Fernando; Lopez, Manuel [Ciencia de los Materiales e Ingenieria Metalurgica, Departamento CMeIM/EGI/ICGF/IM/IPF, Universidad de Valladolid, Escuela de Ingenierias Industriales, Paseo del Cauce 59, Valladolid 47011 (Spain)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer Double loop shows greater sensitivity to interdendritic corrosion than single loop. Black-Right-Pointing-Pointer Fusion line sensitisation is lower than that of weld metal for all prior cold works. Black-Right-Pointing-Pointer Heat affected zone sensitisation is maximum at a prior cold work of 10%. Black-Right-Pointing-Pointer Heat affected zone sensitisation Much-Less-Than base material sensitisation for a prior cold work of 20%. - Abstract: This work aims to assess the effect of prior cold work on the degree of sensitisation of each of the four welding zones of welded joints of AISI 316L subjected to post-welding sensitisation. Electrochemical potentiokinetic reactivation and double loop electrochemical potentiokinetic reactivation tests are performed on each of the four zones by using a small-scale electrochemical cell (minicell). The results show that the degree of sensitisation of heat affected zone, which achieves its maximum at a prior cold work level of 10%, is significantly lower than that of base material for a prior cold work of 20%.

  2. Influences of deposition strategies and oblique angle on properties of AISI316L stainless steel oblique thin-walled part by direct laser fabrication

    Science.gov (United States)

    Wang, Xinlin; Deng, Dewei; Qi, Meng; Zhang, Hongchao

    2016-06-01

    Direct laser fabrication (DLF) developed from laser cladding and rapid prototyping technique has been widely used to fabricate thin-walled parts exhibiting more functions without expending weight and size. Oblique thin-walled parts accompanied with inhomogeneous mechanical properties are common in application. In the present study, a series of AISI316L stainless steel oblique thin-walled parts are successfully produced by DLF, in addition, deposition strategies, microstructure, and mechanical property of the oblique thin-walled parts are investigated. The results show that parallel deposition way is more valuable to fabricate oblique thin-walled part than oblique deposition way, because of the more remarkable properties. The hardness of high side initially increases until the distance to the substrate reaches about 25 mm, and then decreases with the increase of the deposition height. Oblique angle has a positive effect on the tensile property but a negative effect on microstructure, hardness and elongation due to the more tempering time. The maximum average ultimate tensile strength (UTS) and elongation are presented 744.3 MPa and 13.5% when the angle between tensile loading direction and horizontal direction is 45° and 90°, respectively.

  3. Effect of ferric ions in AISI 316L stainless steel pickling using an environmentally-friendly H{sub 2}SO{sub 4}-HF-H{sub 2}O{sub 2} mixture

    Energy Technology Data Exchange (ETDEWEB)

    Narvaez, L. [Metallurgical Institute, UASLP Avda. Sierra Leona 550, 78210 San Luis Potosi (Mexico); Cano, E.; Bastidas, J.M. [CENIM-National Centre for Metallurgical Research (CSIC) Avda. Gregorio del Amo 8, 28040 Madrid (Spain)

    2003-02-01

    A mixture of hydrogen peroxide, sulphuric and hydrofluoric acids has been used as pickling solution at pH 2.0 for AISI 316L austenitic stainless steel (SS). The stability of the H{sub 2}SO{sub 4}-HF-H{sub 2}O{sub 2} mixture is assessed varying the ferric ions content from 0 to 40 g/L, the temperature from 25 to 60 C, and with and without stirring of the pickling solution. The AISI 316L SS pickling rate at 50 C was 2.6 and 0.2 mg/dm{sup 2} day (mdd) in the absence and presence of 40 g/L ferric ions, respectively. p-toluene sulphonic acid (PTSA) has been used as stabiliser of hydrogen peroxide. (Abstract Copyright [2003], Wiley Periodicals, Inc.) [German] Es ist ein Gemisch mit einem pH-Wert von 2.0 aus Wasserstoffperoxid, Schwefelsaeure und Fluorwasserstoffsaeure als Beizloesung fuer nichtrostenden Stahl AISI 316L angewandt worden. Die Stabilitaet des Gemisches H{sub 2}SO{sub 4}-HF-H{sub 2}O{sub 2} haengt vom Gehalt der dreiwertigen Eisenionen, zwischen 0 und 40 g/L, von der Temperatur, zwischen 25 und 60 C, und von der Ruehrintensitaet der Beizloesung ab. Die Beizgeschwindigkeit des nichtrostenden Stahls AISI 316L bei 50 C lag bei 2.6 bzw. 0.2 mg/dm{sup 2} taeglich (mdd), je nachdem, ob 40 g/L dreiwertige Eisenionen enthalten waren oder nicht. Als Stabilisator des Wasserstoffperoxids ist para-Toluensulfonsaeure (PTSA) eingesetzt worden. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  4. Análisis térmico de soldadura GTAW sobre placa de acero AISI 316L empleando el método de elementos finitos GTAW welding thermal analysis on AISI 316L steel plate using the finite elements method

    Directory of Open Access Journals (Sweden)

    Juan A. Pozo-Morejón

    2011-09-01

    Full Text Available En el presente trabajo se realiza la modelación térmica de soldadura GTAW sobre placa de acero inoxidable AISI 316L. Se analizan los aspectos teóricos más relevantes a considerar durante la ejecución de un análisis de este tipo. En la simulación se emplea un software de análisis por elementos finitos de uso general y se enriquece una metodología, previamente desarrollada, para la modelación en 3D no lineal transitoria del proceso de soldeo. En dicha metodología se implementa una subrutina en lenguaje APDL, programada con el modelo volumétrico de fuente calor de doble elipsoide, en un sistema de coordenadas cartesiano. Se analiza la influencia del paso de tiempo seleccionado sobre los resultados de la simulación. Finalmente se valida la metodología enriquecida, en base a la correlación de los resultados del modelo respecto a los resultados experimentales.In the present work, thermal modeling of GTAW welding on AISI 316L stainless steel plate is presented. More relevant theoretical aspects to be considered during the implementation of an analysis of this type are discussed. For the simulation a general purpose finite element analysis software has been used. A previously developed methodology for 3D nonlinear transient modeling of welding process has also been improved. In this methodology a subroutine in APDL language is implemented, programmed with the double ellipsoid volumetric heat source model, in a Cartesian coordinated system. The influence of the selected time step on the simulation results is analyzed. The good correlation obtained among the results calculated by means of the model and the experimental data validates this improved methodology.

  5. Estudo comparativo entre os aços inoxidáveis dúplex e os inoxidáveis AISI 304L/316L

    Directory of Open Access Journals (Sweden)

    Marcelo Senatore

    2007-03-01

    Full Text Available Os aços inoxidáveis dúplex ferríticos-austeníticos fazem parte de uma classe de materiais com microestrutura bifásica, composta por uma matriz ferrítica e ilhas de austenita, com frações volumétricas aproximadamente iguais dessas fases. Essa classe de materiais é caracterizada por apresentar interessante combinação de elevadas propriedades mecânicas e de resistência à corrosão e, por isso, é considerada bastante versátil. Os aços inoxidáveis dúplex são, freqüentemente, utilizados nas indústrias química e petroquímica, de papel e celulose, siderúrgicas, alimentícias e de geração de energia. O presente trabalho estabelece um comparativo entre as propriedades físicas, mecânicas e de resistência à corrosão dos aços inoxidáveis duplex e os tradicionais aços inoxidáveis austeníticos AISI 304L e 316L, largamente utilizados na indústria brasileira. Resultados de ensaios laboratoriais e dados relevantes de experiências práticas desses materiais também são apresentados.Ferritic-austenitic duplex stainless steels are part of a class of material having a two-phase microestructure, comprised of a ferritic matrix and austenitic islands, with the volumetric fractions approximately the same in these phases. This class of material is characterized by the presentation of an interesting combination of high mechanical properties and corrosion resistance and is therefore considered quite versatile. The duplex stainless steels are often used in the chemical, petrochemical, pulp & paper and food industries, as well as in steel foundaries and energy power plants. This paper shows a comparison between the physical, mechanical and corrosion resistance properties of duplex stainless steels and the traditional austenitic stainless steels 304L and 316L, largely used in the Brazilian industry. Results of laboratory tests and relevant data on practical experiments on these materials are also presented.

  6. Dissimilar laser welding of AISI 316L stainless steel to Ti6–Al4–6V alloy via pure vanadium interlayer

    Energy Technology Data Exchange (ETDEWEB)

    Tomashchuk, I., E-mail: iryna.tomashchuk@u-bourgogne.fr; Grevey, D.; Sallamand, P.

    2015-01-12

    Successful continuous laser joining of AISI 316L stainless steel with Ti6Al4V titanium alloy through pure vanadium interlayer has been performed. Three welding configurations were tested: one-pass welding involving all three materials and two pass and double spot welding involving creation of two melted zones separated by remaining solid vanadium. For the most relevant welds, the investigation of microstructure, phase content and mechanical properties has been carried out. In case of formation of a single melted zone, the insertion of steel elements into V-based solid solution embrittles the weld. In case of creation of two separated melted zones, the mechanical resistance of the junction is determined by annealing of remaining vanadium interlayer, which can be witnessed by observing the increase of grain size and decrease of UTS. The two pass configuration allows attain highest mechanical resistance: 367 MPa or 92% of UTS of annealed vanadium. Double spot configuration produces excessive heat supply to vanadium interlayer, which results in important decrease of tensile strength down to 72% of UTS of annealed vanadium. It was found that undesirable σ phase which forms between Fe and V is not created during the laser welding process because of high cooling rates. However, the zones whose composition corresponds to σ homogeneity range are crack-susceptible, so the best choice is to reduce the V content in steel/vanadium melted zone below σ phase formation limit. In the same time, the proportion between V and Ti in Ti6Al4V/vanadium melted zones does not influence mechanical properties as these elements form ideal solid solution.

  7. Stainless steels low temperature nitriding; Nitruration a basse temperature de l`acier inoxydable AISI 316L. Resistance a la corrosion et proprietes tribologiques

    Energy Technology Data Exchange (ETDEWEB)

    Roux, T.; Darbeida, A.; Von Stebut, J.; Michel, H. [Ecole Nationale Superieure des Mines, 54 - Nancy (France); Lebrun, J.P. [NITRUVID, 95 - Argenteuil (France); Hertz, D. [Framatome, 69 - Lyon (France)

    1995-12-31

    Nitrogen ions implantation of 316L stainless steel leads to monophasic diffusion layers, which are constituted of a solid solution ({gamma}{sub N}) fcc, metastable, nitrogen sur-saturated, and without order. This article shows that for 316L stainless steels,these layers improve the tribological properties without degradation of the corrosion resistance. (A.B.). 13 refs. 6 figs.

  8. Mechanical properties of similar and dissimilar weldments of RAFMS and AISI 316L (N) SS prepared by electron beam welding process

    International Nuclear Information System (INIS)

    Highlights: • Increase of W content in RAFM steel can result in retention of delta ferrite in the EB weld of the steel. • Presence of delta ferrite seems to affect the ductile brittle transition temperature of the weld metal. • There is improper mixing of the two base metals in the fusion zone dissimilar welds of RAFM steel and austenitic stainless steel made by EB welding. - Abstract: Effect of weld metal composition on microstructure and toughness of weld metal is studied in this paper. Weld joints of reduced activation ferritic/martensitic (RAFM) steel containing 1.0 and 1.4 wt.% W were prepared using electron beam welding (EBW) process. Dissimilar weld joints between 1.0 wt.% W RAFM steel and AISI 316L (N) SS were also prepared using EBW process. The effect of post weld heat treatment (PWHT) temperatures on microstructure and mechanical properties was also studied. Microstructural observation reveals delta–ferrite in 1.4 wt.% W containing weld metal, which is absent in 1.0 wt.% W weld metal. In the case of the dissimilar weld metal, microstructure shows presence of lath martensite and retained austenite. Austenite was stable even after PWHT and its presence is attributed to high nickel (5–6 wt.%) content in the dissimilar weld metal. Hardness of RAFM steel weld metal was found to be 270–290 VHN after PWHT at 750 °C for 2 h. Impact toughness of both 1.0 and 1.4 wt.% W RAFM steel is high (>250 J) at ambient temperature. However, after PWHT, variation of toughness with temperature is more drastic for 1.4 wt.% W RAFM steel weld metal than the other. As a result, ductile brittle transition temperature (DBTT) for the 1.4 wt.% steel weld metal is close to 0 °C while that of the 1.0 wt.% W steel is close to that of the base metal (∼−80 °C)

  9. Mechanical properties of similar and dissimilar weldments of RAFMS and AISI 316L (N) SS prepared by electron beam welding process

    Energy Technology Data Exchange (ETDEWEB)

    Albert, S.K., E-mail: shaju@igcar.gov.in [Indira Gandhi Center for Atomic Research, Kalpakkam 603 102 (India); Das, C.R. [Indira Gandhi Center for Atomic Research, Kalpakkam 603 102 (India); Sam, Shiju [Institute of Plasma Research, Gandhi Nagar (India); Mastanaiah, P.; Patel, M. [Defence Research and Development Laboratory, Hyderabad (India); Bhaduri, A.K.; Jayakumar, T. [Indira Gandhi Center for Atomic Research, Kalpakkam 603 102 (India); Murthy, C.V.S. [Defence Research and Development Laboratory, Hyderabad (India); Kumar, Rajendra [Institute of Plasma Research, Gandhi Nagar (India)

    2014-10-15

    Highlights: • Increase of W content in RAFM steel can result in retention of delta ferrite in the EB weld of the steel. • Presence of delta ferrite seems to affect the ductile brittle transition temperature of the weld metal. • There is improper mixing of the two base metals in the fusion zone dissimilar welds of RAFM steel and austenitic stainless steel made by EB welding. - Abstract: Effect of weld metal composition on microstructure and toughness of weld metal is studied in this paper. Weld joints of reduced activation ferritic/martensitic (RAFM) steel containing 1.0 and 1.4 wt.% W were prepared using electron beam welding (EBW) process. Dissimilar weld joints between 1.0 wt.% W RAFM steel and AISI 316L (N) SS were also prepared using EBW process. The effect of post weld heat treatment (PWHT) temperatures on microstructure and mechanical properties was also studied. Microstructural observation reveals delta–ferrite in 1.4 wt.% W containing weld metal, which is absent in 1.0 wt.% W weld metal. In the case of the dissimilar weld metal, microstructure shows presence of lath martensite and retained austenite. Austenite was stable even after PWHT and its presence is attributed to high nickel (5–6 wt.%) content in the dissimilar weld metal. Hardness of RAFM steel weld metal was found to be 270–290 VHN after PWHT at 750 °C for 2 h. Impact toughness of both 1.0 and 1.4 wt.% W RAFM steel is high (>250 J) at ambient temperature. However, after PWHT, variation of toughness with temperature is more drastic for 1.4 wt.% W RAFM steel weld metal than the other. As a result, ductile brittle transition temperature (DBTT) for the 1.4 wt.% steel weld metal is close to 0 °C while that of the 1.0 wt.% W steel is close to that of the base metal (∼−80 °C)

  10. Characterization of Plasma Nitrocarburized Layers Produced on AISI 316L Stainless Steel%AISI 316L不锈钢等离子氮碳共渗层的表征

    Institute of Scientific and Technical Information of China (English)

    L. C. Casteletti; F. A. P. Fernandes; A. Lombardi-Neto; C. A. Picon; G. Tremiliosi-Filho; G. E. Totten

    2009-01-01

    Hardness and consequently wear resistance of austenitic stainless steel can be highly increased, without loosing corrosion resistance by producing plasma nitrocarburizing surface layers. In this work, a AISI 316L stainless steel plasma nitrocarburized at 450℃, and the obtained layers were characterized by optical microscopy, micro-hardness and micro-wear tests. It was verified that the layer is composed by chromium nitrides precipitates and essentially expanded austenite nitrogen rich and with hardness around 850 HV. The total average thickness of the layer was about 45 μm, presenting good uniformity. Its wear resistance was much higher than that of the sub-strate.%奥氏体不锈钢通过等离子氮碳共渗可显著提高其表面硬度,从而提高耐磨性而又不损害其抗腐蚀性能.本文采用光学显微镜、显微硬度和微磨损试验对经于450℃等离子氮碳共渗的AISI 316L不锈钢和所获得的渗层进行了表征.结果证明,等离子氮碳共渗层由氮化铬析出相和富氮奥氏体基体组成,其硬度约850 HV;渗层总深度平均约为45 μm,且很均匀;渗层的耐磨性大大高于基体.

  11. Elektrolitičko poliranje nehrđajućeg čelika AISI 316L (EN 1.4404) uz visoku gustoću struje (HDEP)

    OpenAIRE

    Rokosz, Krzysztof; Hryniewicz, Tadeusz; Rzadkiewicz, Sławomir; Raaen, Steiner

    2015-01-01

    U radu se predstavljaju novi XPS rezultati površinskih slojeva dobivenih nakon elektrokemijskog poliranja nehrđajućeg čelika AISI 316L uz visoku gustoću struje (HDEP) od 1000 A/dm2 (EP1000) u odnosu na postupak standardnog elektrolitičkog poliranja (EP50) primijenjenog u industriji, t.j. kod 50 A/dm2. U ispitivanju su rabljeni različiti sastavi elektrolita, temeljeni na fosfornim i sumpornim kiselinama u omjerima 4:6, 6:4, 1:0. Rezultati jasno pokazuju da i sastav otopine i gustoća struje ima...

  12. Ion Beam Analysis, structure and corrosion studies of nc-TiN/a-Si{sub 3}N{sub 4} nanocomposite coatings deposited by sputtering on AISI 316L

    Energy Technology Data Exchange (ETDEWEB)

    García, J. [Departamento de Ingeniería de Proyectos, CUCEI, Universidad de Guadalajara, J. Guadalupe Zuno 48, Los Belenes, Zapopan, Jal. 45101 (Mexico); Canto, C.E. [Instituto de Física, UNAM, Avenida de la Investigación S/N, Coyoacán, México, D.F. 04510 (Mexico); Flores, M. [Departamento de Ingeniería de Proyectos, CUCEI, Universidad de Guadalajara, J. Guadalupe Zuno 48, Los Belenes, Zapopan, Jal. 45101 (Mexico); Andrade, E., E-mail: andrade@fisica.unam.mx [Instituto de Física, UNAM, Avenida de la Investigación S/N, Coyoacán, México, D.F. 04510 (Mexico); Rodríguez, E.; Jiménez, O. [Departamento de Ingeniería de Proyectos, CUCEI, Universidad de Guadalajara, J. Guadalupe Zuno 48, Los Belenes, Zapopan, Jal. 45101 (Mexico); Solis, C.; Lucio, O.G. de [Instituto de Física, UNAM, Avenida de la Investigación S/N, Coyoacán, México, D.F. 04510 (Mexico); Rocha, M.F. [ESIME-Z, Instituto Politécnico Nacional, ALM Zacatenco, México, D.F. 07738 (Mexico)

    2014-07-15

    In this work, nanocomposite coatings of nc-TiN/a-Si{sub 3}N{sub 4}, were deposited on AISI 316L stainless steel substrate by a DC and RF reactive magnetron co-sputtering technique using an Ar–N{sub 2} plasma. The structure of the coatings was characterized by means of XRD (X-ray Diffraction). The substrate and coating corrosion resistance were evaluated by potentiodynamic polarization using a Ringer solution as electrolyte. Corrosion tests were conducted with the purpose to evaluate the potential of this coating to be used on biomedical alloys. IBA (Ion Beam Analysis) techniques were applied to measure the elemental composition profiles of the films and, XPS (X-ray Photoelectron Spectroscopy) were used as a complementary technique to obtain information about the compounds present in the films. The nanocomposite coatings of nc-TiN/a-Si{sub 3}N{sub 4} show crystalline (TiN) and amorphous (Si{sub 3}N{sub 4}) phases which confer a better protection against the corrosion effects compared with that of the AISI 316L.

  13. Decomposition of Expanded Austenite in AISI 316 L Stainless Steel Nitrided at 450 ℃%450℃渗氮AISI 316 L不锈钢中膨胀奥氏体的分解

    Institute of Scientific and Technical Information of China (English)

    F.A.P.Fernandes; L.C.Casteletti; G.E.Totten; J.Gallego

    2014-01-01

    Expanded austenite (γN ),which can be produced during plasma nitriding of austenitic stainless steels, provides high levels of strength,toughness and corrosion resistance by comparison with traditional nitride layers. However,expanded austenite properties can be lost due to decomposition caused its thermodynamic metastability. In the present work,austenitic stainless AISI 316L steel was plasma nitrided at 450 ℃ for 5 h at 500 Pa and microstructurally characterised by X-ray diffraction (XRD ),and optical and transmission electron microscopy (TEM)which confirmed the presence of fcc expanded austenite with a lattice parameter up to 9.5% larger than untreated austenite.TEM analyses of thin foils showed that fine nitrides were formed in the N layer and some areas were observed with a singular lamellar morphology very similar to the pearlite colonies found in carbon steels. Selected area electron diffraction (SAED)analysis suggests that these areas are composed of bcc ferrite and cubic chromium nitrides produced after a localised decomposition of the expanded austenite layer.Amorphous expanded austenite was observed in some areas of the investigated samples.The occurrence of N decomposition was associated with microsegregation of ferrite stabilisers (Cr,Mo)and depletion of an austenite stabiliser (Ni)in localised regions of the expanded austenite layer.%奥氏体不锈钢等离子渗氮时会形成膨胀奥氏体(γN),其强度、韧性和耐蚀性均高于传统的氮化物层。然而,膨胀奥氏体在热力学上是亚稳的,其性能会因其发生分解而降低。本文对AISI 316L 不锈钢进行了等离子渗氮,工艺为450℃×5 h,压力500 Pa。对渗氮后试样采用XRD、OM和TEM等进行了显微组织表征。试验结果证明了面心立方膨胀奥氏体的存在,其晶格常数比未经渗氮奥氏体增加多达9.5%。薄片试样的TE M分析表明,N层中有细小的氮化物形成,并且发现一些区域呈奇特的

  14. Effects of nitrogen and hydrogen in argon shielding gas on bead profile, delta-ferrite and nitrogen contents of the pulsed GTAW welds of AISI 316L stainless steel

    International Nuclear Information System (INIS)

    The general effects of 1, 2, 3 and 4 vol.-% nitrogen and 1, 5 and 10 vol.-% hydrogen in argon shielding gas on weld bead profile (depth/width ratio: D/W) and the δ-ferrite content of AISI 316L pulsed GTAW welds were investigated. The limits for imperfections for the quality levels of welds were based on ISO 5817 B. The plates with a thickness of 6 mm were welded at the flat position and the bead on plate. Increasing hydrogen content in argon shielding gas increases the D/W ratio. Excessive hydrogen addition to argon shielding gas will result in incompletely filled groove and excessive penetration of weld. Increasing welding speed decreases the weld-metal volume and the D/W ratios. Nitrogen addition to argon shielding gas has no effect on the D/W ratio. The addition of a mixture of nitrogen and hydrogen to argon shielding gas on the D/W ratio does not show any interaction between them. An effect on the D/W ratio can be exclusively observed as a function of hydrogen content. Increasing hydrogen content in argon shielding gas increases the δ-ferrite content of weld metal. Increasing either nitrogen content in shielding gas or welding speed decreases the δ-ferrite content of weld metal. The nitrogen addition increases the weld metal nitrogen content, however, the hydrogen addition leads to a decrease of weld metal nitrogen content.

  15. Effects of nitrogen and hydrogen in argon shielding gas on bead profile, delta-ferrite and nitrogen contents of the pulsed GTAW welds of AISI 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Viyanit, Ekkarut [National Metal and Materials Technology Center (MTEC), Pathaumthani (Thailand). Failure Analysis and Surface Technology Lab; Hartung, Fritz; Lothongkum, Gobboon [Chulalongkom University, Bangkok (Thailand). Dept. of Metallurgical Engineering,; Phakpeetinan, Panyasak; Chianpairot, Amnuysak

    2016-08-01

    The general effects of 1, 2, 3 and 4 vol.-% nitrogen and 1, 5 and 10 vol.-% hydrogen in argon shielding gas on weld bead profile (depth/width ratio: D/W) and the δ-ferrite content of AISI 316L pulsed GTAW welds were investigated. The limits for imperfections for the quality levels of welds were based on ISO 5817 B. The plates with a thickness of 6 mm were welded at the flat position and the bead on plate. Increasing hydrogen content in argon shielding gas increases the D/W ratio. Excessive hydrogen addition to argon shielding gas will result in incompletely filled groove and excessive penetration of weld. Increasing welding speed decreases the weld-metal volume and the D/W ratios. Nitrogen addition to argon shielding gas has no effect on the D/W ratio. The addition of a mixture of nitrogen and hydrogen to argon shielding gas on the D/W ratio does not show any interaction between them. An effect on the D/W ratio can be exclusively observed as a function of hydrogen content. Increasing hydrogen content in argon shielding gas increases the δ-ferrite content of weld metal. Increasing either nitrogen content in shielding gas or welding speed decreases the δ-ferrite content of weld metal. The nitrogen addition increases the weld metal nitrogen content, however, the hydrogen addition leads to a decrease of weld metal nitrogen content.

  16. Research on Mechanical Properties and Corrosion Behavior of Welded Joints of X65/316L and AISI4130/Inconel625 Clad Pipe%X65/316L与AISI4130/Inconel625复合管焊接接头力学性能及腐蚀行为研究

    Institute of Scientific and Technical Information of China (English)

    吴星东; 谢树军

    2014-01-01

    X65/316L and AISI4130/Inconel625 clad pipe were successfully welded with ERNiCrMo-3 filler metal, and the mechanical properties and corrosion behavior of the welded joints were studied in this paper. Tensile test, all-weld metal tensile test, impact test, as well as hardness test were performed to characterize the mechanical properties of the joints. The CO2 stress corrosion test and electrochemical corrosion test were conducted on clad pipe joints according to the corresponding standards of ASTM G39 and ASTM G5. The results showed that tensile strength of the joint achieved 583 MPa and crack propagated along X65/316L base metal; however, the yield strength, tensile strength and elongation of the weld metal reached to 441.4 MPa, 725.9 MPa, 37.67%, respectively. The absorbed impact energy of the weld metal at-10℃was 157 J, and the hardness value of joint presented gradient transition. After CO2 stress corrosion test, the weightlessness of clad pipe welded sample reached the standard, and no crack was observed in base metal and weld; the corrosion resistance of weld and HAZ is was equal to that of base metal after electrochemical corrosion test.%采用ERNiCrMo-3焊丝成功焊接X65/316L与AISI4130/Inconel625复合管,研究了复合管焊接接头的力学性能和腐蚀行为。采用拉伸试验、全焊缝拉伸试验、冲击试验、硬度测试表征了焊接接头的力学性能。参照ASTM G39和ASTM G5的相应标准对复合管焊接接头进行了CO2应力腐蚀和电化学腐蚀性能测试。结果表明,复合管焊接接头的抗拉强度达到583 MPa,断裂发生在 X65/316L 母材处;焊缝屈服强度为441.4 MPa,抗拉强度为725.9 MPa,延伸率达到37.67%;在-10℃试验条件下,焊缝的冲击吸收功为157 J,接头硬度值呈现梯度过渡。复合管焊接试样经过CO2应力腐蚀试验后失重达标,在母材和焊缝处没有观察到裂纹;电化学腐蚀试验后焊缝和热影响区的耐蚀性与母材相当。

  17. Estrutura e propriedades do aço inoxidável austenítico AISI 316L Grau ASTM F138 nitretado sob plasma à baixa temperatura Structure and properties of an austenitic stainless steel AISI 316L grade ASTM F138 after low temperature plasma nitriding

    Directory of Open Access Journals (Sweden)

    André Paulo Tschiptschin

    2010-03-01

    Full Text Available Os aços inoxidáveis austeníticos possuem restrições para a nitretação nas temperaturas convencionais, próximas de 550ºC, devido à precipitação intensa de nitretos de cromo na zona de difusão. Essa precipitação eleva a dureza, mas deteriora as propriedades de corrosão. O uso do processo de nitretação sob plasma permite introduzir nitrogênio em temperaturas inferiores a 450ºC, levando à formação de uma fina camada de austenita expandida pelo nitrogênio (gN. Essa fase possui uma estrutura cristalina mais bem representada pelo reticulado triclínico, com elevada concentração de nitrogênio em solução sólida supersaturada, a qual promove um estado de tensões residuais de compressão capaz de elevar a dureza do substrato de 4 GPa para valores próximos de 14 GPa. O Módulo de Elasticidade mantém-se próximo de 200 GPa após a nitretação.Austenitic stainless steels cannot be conventionally nitrided at temperatures near 550°C due to the intense precipitation of chromium nitrides in the diffusion zone. The precipitation of chromium nitrides increases the hardness but severely impairs corrosion resistance. Plasma nitriding allows introducing nitrogen in the steel at temperatures below 450°C, forming pre-dominantly expanded austenite (gN, with a crystalline structure best represented by a special triclinic lattice, with a very high nitrogen atomic concentration promoting high compressive residual stresses at the surface, increasing substrate hardness from 4 GPa up to 14 GPa on the nitrided case.

  18. Evaluation of performance of AISI 444 steel for application in distillation towers; Avaliacao do desempenho do aco AISI 444 para aplicacao como 'lining' em torres de destilacao

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, R.F.; Miranda, H.C. de; Farias, J.P. [Universidade Federal do Ceara (DEMM/UFC), Fortaleza, CE (Brazil). Dept. de Engenharia Metalurgica e de Materiais. Lab. de Caracterizacao de Materiais], e-mail: rf.guimaraes@yahoo.com.br

    2008-07-01

    In this work, the behavior of the AISI 444 ferritic stainless steel submitted to thermal fatigue test and their corrosion resistance in heavy crude oil was evaluated. The AWS E309MoL-16 and E316L-17 weld metal was employed as filler metal. Plates of the AISI 444 were welded on ASTM A-516 Gr. 60 plates and submitted to fatigue thermal cycle. Samples were extracted from plates welded and heat treated immersed in heavy crude oil at 300 deg C. Optical microscopy (OM), scanning electron microscopy (SEM) and energy dispersive of X-ray analysis (EDX) were used to characterize the microstructure and the corroded surface. The results show that the AISI 444 stainless steels did not present cracks after the thermal fatigue cycle and the heat treated immerse in heavy crude oil. The electrode AWS E309MoL-16 show better corrosion resistance than the AWS E316L-17. (author)

  19. Damage mechanism at different transpassive potentials of solution-annealed 316 and 316l stainless steels

    Science.gov (United States)

    Morshed Behbahani, K.; Pakshir, M.; Abbasi, Z.; Najafisayar, P.

    2015-01-01

    Electrochemical impedance spectroscopy (EIS), anodic polarization and scanning electron microscopy techniques were used to investigate the damage mechanism in the transpassive potential region of AISI 316 and AISI 316L solution-annealed stainless steels (SS) with different degrees of sensitization. Depending on the DC potential applied during EIS tests, the AC responses in the transpassive region included three different regions: the first one associated with anodic dissolution of the passive layer, the second one contributed to the dissolution at the area near grain boundaries, and the last one attributed to pitting corrosion. In addition, the fitting results to experimental data showed that as the DC bias during the EIS test increases the charge transfer resistance ( R ct) decreases. Moreover, the R ct values decreased as the sensitization temperature increases but the AISI 316L SS samples exhibited a higher resistance to intergranular corrosion than 316 SS samples.

  20. Short-term low-temperature glow discharge nitriding of 316L austenitic steel

    Directory of Open Access Journals (Sweden)

    T. Frączek

    2011-07-01

    Full Text Available The AISI 316L austenitic steel after glow discharge nitriding at temperature of T = 673 K and duration of τ=14,4 ks, for two different variants of specimen arrangement in the glow-discharge chamber was investigated. In order to assess the effectiveness of nitriding process, the surface layers profile analysis examination, surface hardness and hardness profile examination, the analysis of surface layer structures and corrosion resistance tests were performed. It has been found that application of a booster screen effects in a nitrogen diffusion depth increment into the 316L austenitic steel surface, what results in the surface layer thickness escalation.

  1. Nanosized controlled surface pretreatment of biometallic alloy 316L stainless steel.

    Science.gov (United States)

    Abdel-Fattah, Tarek M; Loftis, Derek; Mahapatro, Anil

    2011-12-01

    Stainless steel (AISI 316L) is a medical grade stainless steel alloy used extensively in medical devices and in the biomedical field. 316L stainless steel was successfully electropolished via an ecologically friendly and biocompatible ionic liquid (IL) medium based on Vitamin B4 (NB4) and resulting in nanosized surface roughness and topography. Voltammetry and chronoamperometry tests determined optimum polishing conditions for the stainless steel alloy while atomic force microscopy (AFM) and scanning electron microscopy (SEM) provided surface morphology comparisons to benchmark success of each electropolishing condition. Energy dispersive X-ray analysis (EDX) combined with SEM revealed significantly smoother surfaces for each alloy surface while indicating that the constituent metals comprising each alloy effectively electropolished at uniform rates. PMID:22416578

  2. Ion nitriding in 316=L stainless steel

    International Nuclear Information System (INIS)

    Ion nitriding is a glow discharge process that is used to induce surface modification in metals. It has been applied to 316-L austenitic stainless steel looking for similar benefits already obtained in other steels. An austenitic stainless steel was selected because is not hardenable by heat treatment and is not easy to nitride by gas nitriding. The samples were plastically deformed to 10, 20, 40, 50 AND 70% of their original thickness in order to obtain bulk hardening and to observe nitrogen penetration dependence on it. The results were: an increase of one to two rockwell hardness number (except in 70% deformed sample because of its thickness); an increase of even several hundreds per cent in microhardness knoop number in nitrided surface. The later surely modifies waste resistance which would be worth to quantify in further studies. Microhardness measured in an internal transversal face to nitrided surface had a gradual diminish in its value with depth. Auger microanalysis showed a higher relative concentration rate CN/CFe near the surface giving evidence of nitrogen presence till 250 microns deep. The color metallography etchant used, produced faster corrosion in nitrited regions. Therefore, corrosion studies have to be done before using ion nitrited 316-L under these chemicals. (Author)

  3. Effect of forming technique BixSiyOz coatings obtained by sol- gel and supported on 316L stainless steel

    Science.gov (United States)

    Bautista Ruiz, J.; Olaya Flórez, J.; Aperador, W.

    2016-02-01

    BixSiyOz type coatings via sol-gel synthesized from bismuth nitrate pentahydrate, and tetraethyl orthosilicate as precursors; glacial acetic acid and 2-ethoxyethanol as solvents, and ethanolamine as complexing. The coatings were supported on AISI 316L stainless steel substrate through dip-coating and spin-coating techniques. The study showed that the spin-coating technique is efficient than dip-coating because it allows more dense and homogeneous films.

  4. Fine structure analysis of biocompatible ceramic materials based hydroxyapatite and metallic biomaterials 316L

    Energy Technology Data Exchange (ETDEWEB)

    Anghelina, F.V.; Ungureanu, D.N.; Bratu, V. [Faculty of Materials Engineering and Mechanics, Valahia University of Targoviste, 18-24 Unirii Bd., 130082 (Romania); Popescu, I.N., E-mail: pinicoleta24@yahoo.com [Faculty of Materials Engineering and Mechanics, Valahia University of Targoviste, 18-24 Unirii Bd., 130082 (Romania); Rusanescu, C.O. [Politehnica University, 060042 Bucharest (Romania)

    2013-11-15

    The aim of this paper was to obtain and characterize (surface morphology and fine structure) two types of materials: Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2} hydroxyapatite powder (HAp) as biocompatible ceramic materials and AISI 316L austenitic stainless steels as metallic biomaterials, which are the components of the metal–ceramic composites used for medical implants in reconstructive surgery and prosthetic treatment. The HAp was synthesized by coprecipitation method, heat treated at 200 °C, 800 °C and 1200 °C for 4 h, analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM). The stainless steel 316L type was made by casting, annealing and machined with a low speed (100 mm/s) in order to obtain a smooth surface and after that has been studied from residual stresses point of view in three polishing regimes conditions: at low speed polishing (150 rpm), at high speed polishing (1500 rpm) and high speed-vibration contact polishing (1500 rpm) using wide angle X-ray diffractions (WAXD). The chemical compositions of AISI 316 steel samples were measured using a Foundry Master Spectrometer equipped with CCD detector for spectral lines and the sparking spots of AISI 316L samples were analyzed using SEM. By XRD the phases of HAp powders have been identified and also the degree of crystallinity and average size of crystallites, and with SEM, we studied the morphology of the HAp. It has been found from XRD analysis that we obtained HAp with a high degree of crystallinity at 800 °C and 1200 °C, no presence of impurity and from SEM analysis we noticed the influence of heat treatment on the ceramic particles morphology. From the study of residual stress profiles of 316L samples were observed that it differs substantially for different machining regimes and from the SEM analysis of sparking spots we revealed the rough surfaces of stainless steel rods necessary for a better adhesion of HAp on it.

  5. Fine structure analysis of biocompatible ceramic materials based hydroxyapatite and metallic biomaterials 316L

    International Nuclear Information System (INIS)

    The aim of this paper was to obtain and characterize (surface morphology and fine structure) two types of materials: Ca10(PO4)6(OH)2 hydroxyapatite powder (HAp) as biocompatible ceramic materials and AISI 316L austenitic stainless steels as metallic biomaterials, which are the components of the metal–ceramic composites used for medical implants in reconstructive surgery and prosthetic treatment. The HAp was synthesized by coprecipitation method, heat treated at 200 °C, 800 °C and 1200 °C for 4 h, analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM). The stainless steel 316L type was made by casting, annealing and machined with a low speed (100 mm/s) in order to obtain a smooth surface and after that has been studied from residual stresses point of view in three polishing regimes conditions: at low speed polishing (150 rpm), at high speed polishing (1500 rpm) and high speed-vibration contact polishing (1500 rpm) using wide angle X-ray diffractions (WAXD). The chemical compositions of AISI 316 steel samples were measured using a Foundry Master Spectrometer equipped with CCD detector for spectral lines and the sparking spots of AISI 316L samples were analyzed using SEM. By XRD the phases of HAp powders have been identified and also the degree of crystallinity and average size of crystallites, and with SEM, we studied the morphology of the HAp. It has been found from XRD analysis that we obtained HAp with a high degree of crystallinity at 800 °C and 1200 °C, no presence of impurity and from SEM analysis we noticed the influence of heat treatment on the ceramic particles morphology. From the study of residual stress profiles of 316L samples were observed that it differs substantially for different machining regimes and from the SEM analysis of sparking spots we revealed the rough surfaces of stainless steel rods necessary for a better adhesion of HAp on it.

  6. Study of Ce-modified antibacterial 316L stainless steel

    Directory of Open Access Journals (Sweden)

    Yuan Junping

    2012-11-01

    Full Text Available 316L stainless steel is widely used for fashion jewelry, but it can carry a large number of bacteria and bring the risk of infection since the steel has no antimicrobial performance. In this paper, the effects of Ce on the antibacterial property, corrosion resistance and processability of 316L were studied by microscopic observation, thin-film adhering quantitative bacteriostasis, and electrochemical and mechanical tests. The results show that a trace of Ce can distribute uniformly in the matrix of 316L and slightly improve its corrosion resistance in artificial sweat. With an increase in Ce content, the Ce is prone to form clustering, which degrades the corrosion resistance and the processability. The Ce-containing 316L exhibits Hormesis effect against S. aureus. A small Ce addition stimulates the growth of S. aureus. As the Ce content increases, the modified 316L exhibits an improved antibacterial efficacy. The more Ce is added, the better antibacterial capability is achieved. Overall, if the 316L is modified with Ce alone, it is difficult to obtain the optimal combination of corrosion resistance, antibacterial performance and processability. In spite of that, 0.15 wt.%-0.20 wt.% Ce around is inferred to be the best trade-off.

  7. Fabrication of antibacterial and hydrophilic electroless Ni-B coating on 316L stainless steel

    Science.gov (United States)

    Bülbül, Ferhat; Bülbül, Leman Elif

    2016-01-01

    Biomaterial-associated bacterial infection is one of the most common complications with medical vehicles and implants made of stainless steel. A surface coating treatment like electroless Ni-B deposition, a new candidate to be used in a broad range of engineering applications owing to many advantages such as low cost, thickness uniformity, good wear resistance, may improve the antibacterial activity and physical properties of biomedical devices made of stainless steel. In this study, the antibacterial property of the electroless Ni-B film coated on AISI 316L (UNS S31603) stainless steel is basically investigated. Inhibition halo diameter measurement after incubation at 37 °C and 24 h demonstrates the existence of antimicrobial activity of the electroless Ni-B coating deposited on 316L stainless steel over the Escherichia coli test bacteria. The results of X-ray diffraction, scanning electron microscopy, atomic force microscopy and microhardness measurement studies confirms that the coating deposited on the substrate has an uniform amorphous and a harder structure. Besides, the wettability property of the uncoated substrate and the coating was measured as the contact angle of water. The water contact angle reduced about from 97.7 to 69.25°.

  8. Neutron diffraction measurement and finite element analysis of stress distribution in welded 316L stainless pipe

    International Nuclear Information System (INIS)

    Stress distribution in welded AISI 316 L stainless steel pipes (diameter 4'' and 10'') was measured using residual stress instrument installed at 30MWt HANARO reactor of KAERI. The measurements were made along the axial direction transverse to the weld direction from the weld center to the pipe edge. Measurement tracks were repeated at the depth of 1.5mm from the surfaces of the pipes and at the mid-thickness of the pipes wall. As a whole the stress distribution in diameter 4'' and diameter 10'' pipes showed the similar tendency. The stress analysis of the welded pipe was carried out using the finite element method. Reasonable agreement in stress distribution with experimental data was observed. (orig.)

  9. Evolution des microstructures et textures locales par nitruration plasma de l'acier 316L. Répercussion sur sa durabilité en fatigue

    OpenAIRE

    Stinville, Jean-Charles

    2010-01-01

    The present study concerns the surface and mechanical properties induced by specific low temperature (~400°C) plasma nitriding of an AISI 316L austenitic stainless steel largely used for structural component in nuclear and chemical industries. It focuses especially on its influence on the fatigue durability. The great advantages of this plasma nitriding process are to produce thick nitrided layers with a high concentration of nitrogen atoms in solid solution into the material and to preserve ...

  10. Comportamiento a la corrosión del acero 316L sinterizado con distinto grado de porosidad

    Directory of Open Access Journals (Sweden)

    Soria, L.

    1998-05-01

    Full Text Available AISI 316L sintered samples, with porosities ranging from 9 to 40 %, and without alloying losses at the surface, have been prepared. Those samples, along with conventional (rolled steel samples, have been subjected to electrochemical and immersion corrosion tests. According to porosity size quantitative measurements, before and after corrosion tests, two corrosion mechanisms, general and pitting, are proposed depending on the initial porosity.

    A partir de polvos de acero inoxidable AISI 316L, se han preparado muestras con distinto grado de porosidad, entre el 9 y el 40 %, asegurando que la superficie externa no resulta alterada durante el procesado pulvimetalúrgico. Junto a muestras de chapa laminada de la misma composición, han sido sometidas a ensayos de inmersión y a ensayos electroquímicos de corrosión. Estudios cuantitativos de la evolución de la porosidad superficial, antes y después de los ensayos, permiten plantear diversas hipótesis acerca de los mecanismos de corrosión actuantes en función de la porosidad de las piezas.

  11. Reducing Staphylococcus aureus biofilm formation on stainless steel 316L using functionalized self-assembled monolayers

    OpenAIRE

    Kruszewski, Kristen M; Nistico, Laura; Mark J Longwell; Hynes, Matthew J; Maurer, Joshua A; Hall-Stoodley, Luanne; Gawalt, Ellen S.

    2013-01-01

    Stainless steel 316L (SS316L) is a common material used in orthopedic implants. Bacterial colonization of the surface and subsequent biofilm development can lead to refractory infection of the implant. Since the greatest risk of infection occurs perioperatively, strategies that reduce bacterial adhesion during this time are important. As a strategy to limit bacterial adhesion and biofilm formation on SS316L, self-assembled monolayers (SAMs) were used to modify the SS316L surface. SAMs with lo...

  12. Zircon coatings deposited by electrophoresis on steel 316L; Recubrimientos de circonia depositados por electroforesis sobre acero 316L

    Energy Technology Data Exchange (ETDEWEB)

    Espitia C, I. [Facultad de Ingenieria Quimica, UMSNH, Edificio D, C.U., 58060 Morelia, Michoacan (Mexico); Contreras G, M.E. [Instituto de Investigaciones Metalurgicas, UMSNH, Edificio U, C.U., 58060 Morelia , Michoacan (Mexico); Bartolo P, P.; Pena, J.L. [CINVESTAV-IPN, A.P. 73 Cordemex97310 Merida, Yucatan (Mexico); Reyes G, J. [IFUNAM, 01000 Mexico D.F. (Mexico); Martinez, L. [Centro de Ciencias Fisicas, UNAM, Cuernavaca, Morelos (Mexico)

    2005-07-01

    The present research involved zirconia coatings prepared using electrophoretic deposition (EPD) on 316l stainless steel, via hydrolysis of ZrOCI{sub 2} aqueous solution. Initially, a first zirconia thin film was obtained and treated at 400 C for consolidation. Then a second zirconia film was deposited to obtain a homogeneous and fully covered 316l stainless steel plate. The XPS analyses show that on the first zirconia film, the elements Fe, Cr, O and Zr are present. In this first film the compounds Cr{sub 2}O{sub 3}, Fe{sub 2}O{sub 3} and ZrO{sub 2} are formed. While in the second film only the Zr and O are observed so that the surface is formed by ZrO{sub 2}. (Author)

  13. Laser Surface Alloying of 316L Stainless Steel with Ru and Ni Mixtures

    Directory of Open Access Journals (Sweden)

    M. B. Lekala

    2012-01-01

    Full Text Available The surfaces of AISI 316L stainless steel were laser alloyed with ruthenium powder and a mixture of ruthenium and nickel powders using a cw Nd:YAG laser set at fixed operating parameters. The microstructure, elemental composition, and corrosion characteristics of the alloyed zone were analyzed using optical and scanning electron microscopy (SEM, energy dispersive X-ray spectroscopy (EDX, and corrosion potential measurements. The depth of alloyed zone was measured using the AxioVision program and found to be approximately 1.8 mm for all the alloyed specimens. Hardness profile measurements through the surface-substrate interface showed a significant increase from 160 HV for the substrate to a maximum of 247 HV for the alloyed layer. The sample laser alloyed with 80 wt% Ni-20 wt% presented the most noble corrosion potential (Ecorr of −0.18 V and the lowest corrosion current density (icorr.

  14. Surface modification of investment cast-316L implants: microstructure effects.

    Science.gov (United States)

    El-Hadad, Shimaa; Khalifa, Waleed; Nofal, Adel

    2015-03-01

    Artificial femur stem of 316L stainless steel was fabricated by investment casting using vacuum induction melting. Different surface treatments: mechanical polishing, thermal oxidation and immersion in alkaline solution were applied. Thicker hydroxyapatite (HAP) layer was formed in the furnace-oxidized samples as compared to the mechanically polished ones. The alkaline treatment enhanced the precipitation of HAP on the samples. It was also observed that the HAP precipitation responded differently to the different phases of the microstructure. The austenite phase was observed to have more homogeneous and smoother layer of HAP. In addition, the growth of HAP was sometimes favored on the austenite phase rather than on ferrite phase. PMID:25579929

  15. Corrosion of 316L stainless steels MAVL wastes containers

    International Nuclear Information System (INIS)

    The long lived and medium activity wastes are conditioned or could be re-conditioned in primary drums of 316L stainless steels. In the framework of wastes storage, these drums will be placed in concrete containers; each containers would contain one or more drums. This document recalls global information on the corrosion of stainless steels, analyzes specific conditions bond to the drums conditioning in concrete containers and the nature of the wastes, and details the consequences on the possible risks of external and internal corrosion of the drums. (A.L.B.)

  16. Effects of Thermocapillary Forces during Welding of 316L-Type Wrought, Cast and Powder Metallurgy Austenitic Stainless Steels

    CERN Document Server

    Sgobba, Stefano

    2003-01-01

    The Large Hadron Collider (LHC) is now under construction at the European Organization for Nuclear Research (CERN). This 27 km long accelerator requires 1248 superconducting dipole magnets operating at 1.9 K. The cold mass of the dipole magnets is closed by a shrinking cylinder with two longitudinal welds and two end covers at both extremities of the cylinder. The end covers, for which fabrication by welding, casting or Powder Metallurgy (PM) was considered, are dished-heads equipped with a number of protruding nozzles for the passage of the different cryogenic lines. Structural materials and welds must retain high strength and toughness at cryogenic temperature. AISI 316L-type austenitic stainless steel grades have been selected because of their mechanical properties, ductility, weldability and stability of the austenitic phase against low-temperature spontaneous martensitic transformation. 316LN is chosen for the fabrication of the end covers, while the interconnection components to be welded on the protrud...

  17. Process mapping of laser surface modification of AISI 316L stainless steel for biomedical applications

    OpenAIRE

    Chikarakara, Evans; Naher, Sumsun; Brabazon, Dermot

    2010-01-01

    Due to limited lifetime for biomedical implants, material engineers have strived to improve the surface properties of existing biomaterials. Widely used methods of surface modification include film deposition such as physical vapour deposition (PVD), chemical vapour deposition (CVD) and diamond like carbon coating (DLC). Internal stresses make it difficult to bond such coatings to the substrates thus weakening the structure and limiting the life of implants. Laser glazing can achieve an amorp...

  18. Gradient titanium and silver based carbon coatings deposited on AISI316L

    Science.gov (United States)

    Batory, Damian; Reczulska, Malgorzata Czerniak-; Kolodziejczyk, Lukasz; Szymanski, Witold

    2013-06-01

    The constantly growing market for medical implants and devices caused mainly due to a lack of proper attention attached to the physical condition as well as extreme sports and increased elderly population creates the need of new biocompatible biomaterials with controlled bioactivity and certain useful properties. According to many literature reports, regarding the modifications of variety of different biomaterials using the surface engineering techniques and their biological and physicochemical examination results, the most promising material for great spectra of medical applications seem to be carbon layers. Another issue is the interaction between the implant material and surrounding tissue. In particular cases this interface area is directly exposed to air. Abovementioned concern occurs mainly in case of the external fixations, thus they are more vulnerable to infection. Therefore a crucial role has the inhibition of bacterial adhesion that may prevent implant-associated infections, occurrence of other numerous complications and in particular cases rejection of the implant. For this reason additional features of carbon coatings like antibacterial properties seem to be desired and justified. Silver doped diamond-like carbon coatings with different Ag concentrations were prepared by hybrid RF PACVD/MS (Radio Frequency Plasma Assisted Chemical Vapor Deposition/Magnetron Sputtering) deposition technique. Physicochemical parameters like chemical composition, morphology and surface topography, hardness and adhesion were determined. Examined layers showed a uniform distribution of silver in the amorphous DLC matrix, high value of H/E ratio, good adhesion and beneficial topography which make them a perfect material for medical applications e.g. modification of implants for the external fixations.

  19. A Study on Stainless Steel 316L Annealed Ultrasonic Consolidation and Linear Welding Density Estimation

    OpenAIRE

    Gonzalez, Raelvim

    2010-01-01

    Ultrasonic Consolidation of stainless steel structures is being investigated for potential applications. This study investigates the suitability of Stainless Steel 316L annealed (SS316L annealed) as a building material for Ultrasonic Consolidation (UC), including research on Linear Welding Density (LWD) estimation on micrographs of samples. Experiment results are presented that include the effect of UC process parameters on SS316L annealed UC, optimum levels of these parameters, and bond qual...

  20. Perfluorocarbon thin films and polymer brushes on stainless steel 316L for control of interfacial properties

    OpenAIRE

    Kruszewski, Kristen M; Gawalt, Ellen S.

    2011-01-01

    Perfluorocarbon thin films and polymer brushes were formed on stainless steel 316L (SS316L) to control the surface properties of the metal oxide. Substrates modified with the films were characterized using diffuse reflectance infrared Fourier transform spectroscopy (DRIFT), contact angle analysis, atomic force microscopy (AFM), and cyclic voltammetry (CV). Perfluorooctadecanoic acid (PFOA) was used to form thin films by self-assembly on the surface of SS316L. Polypentafluorostyrene (PFS) poly...

  1. Sintering activation of 316L powder using a liquid phase forming powder

    Directory of Open Access Journals (Sweden)

    Nattaya Tosangthum

    2010-03-01

    Full Text Available It was found that the addition of a liquid forming powder (up to 6 wt.% of a gas-atomized tin powder to 316L powdercould activate the sintering process. Sintering activation could be observed by an increase of the sintered density and selected mechanical properties. When optimized tin powder content was used, shorter sintering time and lower sintering temperaturecould produce sintered 316L+tin materials with excellent mechanical properties. Electron dispersive spectroscopy analyses across 316L-tin-316L grains indicated that Ni transportation during the sintering process was enhanced by the presence of liquid tin.

  2. Long-term stability of self-assembled monolayers on 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Kaufmann, C R; Mani, G; Marton, D; Johnson, D M; Agrawal, C M, E-mail: Mauli.Agrawal@utsa.ed [Department of Biomedical Engineering, University of Texas at San Antonio, One UTSA Circle, San Antonio, TX 78249 (United States)

    2010-04-15

    316L stainless steel (316L SS) has been extensively used for making orthopedic, dental and cardiovascular implants. The use of phosphonic acid self-assembled monolayers (SAMs) on 316L SS has been previously explored for potential biomedical applications. In this study, we have investigated the long-term stability of methyl (-CH{sub 3}) and carboxylic acid (-COOH)-terminated phosphonic acid SAMs on 316L under physiological conditions. The stability of SAMs on mechanically polished and electropolished 316L SS was also investigated as a part of this study. Well-ordered and uniform -CH{sub 3}- and -COOH-terminated SAMs were coated on mechanically polished and electropolished 316L SS surfaces. The long-term stability of SAMs on 316L SS was investigated for up to 28 days in Tris-buffered saline (TBS) at 37 deg. C using x-ray photoelectron spectroscopy, atomic force microscopy and contact angle goniometry. A significant amount of phosphonic acid molecules was desorbed from the 316L SS surfaces within 1 to 7 days of TBS immersion followed by a slow desorption of molecules over the remaining days. The -COOH-terminated SAM was found to be more stable than the -CH{sub 3}-terminated SAM on both mechanically and electropolished surfaces. No significant differences in the desorption behavior of SAMs were observed between mechanically and electropolished 316L SS surfaces.

  3. The structural and bio-corrosion barrier performance of Mg-substituted fluorapatite coating on 316L stainless steel human body implant

    Energy Technology Data Exchange (ETDEWEB)

    Sharifnabi, A., E-mail: sharifnabi@yahoo.com [Biomaterials Group, Department of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran, 16844 (Iran, Islamic Republic of); Fathi, M.H. [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 8415683111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Eftekhari Yekta, B.; Hossainalipour, M. [Biomaterials Group, Department of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran, 16844 (Iran, Islamic Republic of)

    2014-01-01

    In this study, Mg-substituted fluorapatite coatings were deposited on medical grade AISI 316L stainless steel via sol–gel dip coating method. Phase composition, crystallite size and degree of crystallinity of the obtained coatings were evaluated by X-ray diffraction (XRD) analysis. Fourier transform infrared (FTIR) spectroscopy was also used to evaluate functional groups of the obtained coatings. The surface morphology and cross-section of the final coatings were studied using scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) spectroscopy was used to determine elemental chemical composition of the obtained coatings. In order to determine and compare the corrosion behavior of uncoated and Mg-substituted fluorapatite coated 316L stainless steel, electrochemical potentiodynamic polarization tests were performed in physiological solutions at 37 ± 1 °C. Moreover, the released metallic ions from uncoated and coated substrates were measured by inductively coupled plasma-optical emission spectrometry (ICP-OES) within 2 months of immersing in Ringer's solution at 36.5 ± 1 °C as an indication of biocompatibility. The results showed that fluoride and magnesium were successfully incorporated into apatite lattice structure and the prepared coatings were nanostructured with crystallinity of about 70%. Obtained coatings were totally crack-free and uniform and led to decrease in corrosion current densities of 316L stainless steel in physiological solutions. In addition, coated sample released much less ions such as Fe, Cr and Ni in physiological media. Therefore, it was concluded that Mg-substituted fluorapatite coatings could improve the corrosion resistance and biocompatibility of 316L stainless steel human body implants.

  4. The structural and bio-corrosion barrier performance of Mg-substituted fluorapatite coating on 316L stainless steel human body implant

    Science.gov (United States)

    Sharifnabi, A.; Fathi, M. H.; Eftekhari Yekta, B.; Hossainalipour, M.

    2014-01-01

    In this study, Mg-substituted fluorapatite coatings were deposited on medical grade AISI 316L stainless steel via sol-gel dip coating method. Phase composition, crystallite size and degree of crystallinity of the obtained coatings were evaluated by X-ray diffraction (XRD) analysis. Fourier transform infrared (FTIR) spectroscopy was also used to evaluate functional groups of the obtained coatings. The surface morphology and cross-section of the final coatings were studied using scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) spectroscopy was used to determine elemental chemical composition of the obtained coatings. In order to determine and compare the corrosion behavior of uncoated and Mg-substituted fluorapatite coated 316L stainless steel, electrochemical potentiodynamic polarization tests were performed in physiological solutions at 37 ± 1 °C. Moreover, the released metallic ions from uncoated and coated substrates were measured by inductively coupled plasma-optical emission spectrometry (ICP-OES) within 2 months of immersing in Ringer's solution at 36.5 ± 1 °C as an indication of biocompatibility. The results showed that fluoride and magnesium were successfully incorporated into apatite lattice structure and the prepared coatings were nanostructured with crystallinity of about 70%. Obtained coatings were totally crack-free and uniform and led to decrease in corrosion current densities of 316L stainless steel in physiological solutions. In addition, coated sample released much less ions such as Fe, Cr and Ni in physiological media. Therefore, it was concluded that Mg-substituted fluorapatite coatings could improve the corrosion resistance and biocompatibility of 316L stainless steel human body implants.

  5. Corrosion protection performance of porous strontium hydroxyapatite coating on polypyrrole coated 316L stainless steel.

    Science.gov (United States)

    Gopi, D; Ramya, S; Rajeswari, D; Kavitha, L

    2013-07-01

    Polypyrrole/strontium hydroxyapatite bilayer coatings were achieved on 316L stainless steel (316L SS) by the electropolymerisation of pyrrole from sodium salicylate solution followed by the electrodeposition of porous strontium hydroxyapatite. The formation and the morphology of the bilayer coatings were characterised by Fourier transform infrared spectroscopy (FT-IR) and high resolution scanning electron microscopy (HRSEM), respectively. The corrosion resistance of the coated 316L SS specimens was investigated in Ringer's solution by electrochemical techniques and the results were substantiated with inductively coupled plasma atomic emission spectrometry (ICP-AES). The passive film underneath the polypyrrole layer is effective in protecting 316L SS against corrosion in Ringer's solution. Moreover, we believe that the top porous strontium hydroxyapatite layer can provide potential bioactivity to the 316L SS. PMID:23475060

  6. Reducing Staphylococcus aureus biofilm formation on stainless steel 316L using functionalized self-assembled monolayers

    Energy Technology Data Exchange (ETDEWEB)

    Kruszewski, Kristen M., E-mail: kruszewskik@duq.edu [Duquesne University, Department of Chemistry and Biochemistry, 600 Forbes Avenue, Pittsburgh, PA 15282 (United States); Nistico, Laura, E-mail: lnistico@wpahs.org [Allegheny General Hospital, Center for Genomic Sciences, Allegheny-Singer Research Institute, 320 East North Avenue, 11th floor, South Tower, Pittsburgh, PA 15212 (United States); Longwell, Mark J., E-mail: mlongwel@wpahs.org [Allegheny General Hospital, Center for Genomic Sciences, Allegheny-Singer Research Institute, 320 East North Avenue, 11th floor, South Tower, Pittsburgh, PA 15212 (United States); Hynes, Matthew J., E-mail: mjhynes@go.wustl.edu [Washington University in St. Louis, Department of Chemistry, One Brookings Drive, St. Louis, MO 63130 (United States); Maurer, Joshua A., E-mail: maurer@wustl.edu [Washington University in St. Louis, Department of Chemistry, One Brookings Drive, St. Louis, MO 63130 (United States); Hall-Stoodley, Luanne, E-mail: L.Hall-Stoodley@soton.ac.uk [Southampton Wellcome Trust Clinical Research Facility/NIHR Respiratory BRU, University of Southampton Faculty of Medicine, Southampton General Hospital, Tremona Road, Southampton, Hampshire SO16 6YD (United Kingdom); Gawalt, Ellen S., E-mail: gawalte@duq.edu [Duquesne University, Department of Chemistry and Biochemistry, McGowan Institute for Regenerative Medicine, 600 Forbes Avenue, Pittsburgh, PA 15282 (United States)

    2013-05-01

    Stainless steel 316L (SS316L) is a common material used in orthopedic implants. Bacterial colonization of the surface and subsequent biofilm development can lead to refractory infection of the implant. Since the greatest risk of infection occurs perioperatively, strategies that reduce bacterial adhesion during this time are important. As a strategy to limit bacterial adhesion and biofilm formation on SS316L, self-assembled monolayers (SAMs) were used to modify the SS316L surface. SAMs with long alkyl chains terminated with hydrophobic (− CH{sub 3}) or hydrophilic (oligoethylene glycol) tail groups were used to form coatings and in an orthogonal approach, SAMs were used to immobilize gentamicin or vancomycin on SS316L for the first time to form an “active” antimicrobial coating to inhibit early biofilm development. Modified SS316L surfaces were characterized using surface infrared spectroscopy, contact angles, MALDI-TOF mass spectrometry and atomic force microscopy. The ability of SAM-modified SS316L to retard biofilm development by Staphylococcus aureus was functionally tested using confocal scanning laser microscopy with COMSTAT image analysis, scanning electron microscopy and colony forming unit analysis. Neither hydrophobic nor hydrophilic SAMs reduced biofilm development. However, gentamicin-linked and vancomycin-linked SAMs significantly reduced S. aureus biofilm formation for up to 24 and 48 h, respectively. - Highlights: ► SS316L was modified with glycol terminated SAMs in order to reduce biofilm growth. ► Antibiotics gentamicin and vancomycin were immobilized on SS316L via SAMs. ► Only the antibiotic modifications reduced biofilm development on SS316L.

  7. Intragranular cellular segregation network structure strengthening 316L stainless steel prepared by selective laser melting

    Science.gov (United States)

    Zhong, Yuan; Liu, Leifeng; Wikman, Stefan; Cui, Daqing; Shen, Zhijian

    2016-03-01

    A feasibility study was performed to fabricate ITER In-Vessel components by Selective Laser Melting (SLM) supported by Fusion for Energy (F4E). Almost fully dense 316L stainless steel (SS316L) components were prepared from gas-atomized powder and with optimized SLM processing parameters. Tensile tests and Charpy-V tests were carried out at 22 °C and 250 °C and the results showed that SLM SS316L fulfill the RCC-MR code. Microstructure characterization reveals the presence of hierarchical macro-, micro- and nano-structures in as-built samples that were very different from SS316L microstructures prepared by other established methods. The formation of a characteristic intragranular cellular segregation network microstructure appears to contribute to the increase of yield strength without losing ductility. Silicon oxide nano-inclusions were formed during the SLM process that generated a micro-hardness fluctuation in the building direction. The combined influence of a cellular microstructure and the nano-inclusions constraints the size of ductile dimples to nano-scale. The crack propagation is hindered by a pinning effect that improves the defect-tolerance of the SLM SS316L. This work proves that it was possible to manufacture SS316L with properties suitable for ITER First Wall panels. Further studies on irradiation properties of SLM SS316L and manufacturing of larger real-size components are needed.

  8. Synthesis and electrochemical characterization of porous niobium oxide coated 316L SS for orthopedic applications

    International Nuclear Information System (INIS)

    Niobium oxide was prepared using sol-gel process and coated on 316L stainless steel (SS) substrate via dip-coating technique. The surface characterization results after a thermal treatment revealed that the coated surface was porous, uniform and well crystalline on the substrate. The corrosion resistance and bioactivity of the porous niobium oxide coated 316L SS in simulated body fluid (SBF) solution was evaluated. The in vitro test revealed a layer of carbonate-containing apatite formation over the coated porous surface. The results indicated that the porous niobium oxide coated 316L SS exhibited a high corrosion resistance and an enhanced biocompatibility in SBF solution.

  9. Inlfuence of Marine Aerobic Bioiflms on Corrosion of 316L Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    Feng-ling XU; Ji-zhou DUAN; Cun-guo LIN; Bao-rong HOU

    2015-01-01

    The inlfuence of marine aerobic bioiflms on the corrosion of 316L stainless steel (SS) in aerated and deaerated seawater was studied by electrochemical impedance spectroscopy (EIS), potentiodynamic polarisation curves, current-potential curves and scanning electron microscopy with energy-dispersive spectroscopy (SEM-EDS). EIS and SEM-EDS results showed that the aero-bic bioiflms inhibited 316L SS corrosion within the test duration. Comparison of results under aerated and deaerated conditions revealed that O2 enhanced the inhibition efifciency of the aerobic bioiflms. This result indicated that living cells were necessary for the aerobic bioiflms to inhibit the corrosion of 316L SS. Polarization curves indicated that the bioiflms mainly inhibited anode ac-tion. Current-potential curves under deaerated conditions showed that electron transfer processes occurred between microorganisms and electrodes. Moreover, 316L SS as an electron acceptor was protected from corrosion.

  10. Development of Pack Cementation Aluminizing Process on Inner Surface of 316L Stainless Steel Tube

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>In order to form the FeAl coatings on the inner surface of the 316L stainless steel tube,the pack cementation aluminizing process is introduced in this paper. The outside diameter,wall thickness and

  11. New route to form micro-pores on 316L stainless steel surface

    Energy Technology Data Exchange (ETDEWEB)

    Ma Xinxin [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin, 150001 (China)], E-mail: maxin@hit.edu.cn; Wang Yujiang; Tang Guangze [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin, 150001 (China); Chen Qingfu [Jiangyin Fasten-PLT Materials Science Co., Ltd (Peier), 998 Changjiang Donglu, Jiangyin, 214434 (China)

    2008-11-15

    In order to seek an effective way for preventing restenosis after coronary stent implantation, a proposal of increasing the amount of loaded drug without changing the size of struts was given. Thereafter, a process of fabricating in-situ formed sub-micro-pores on 316L stainless steel (316L SS) was demonstrated. An aluminum thin film was deposited by magnetron sputtering on a 316L substrate. The aluminum film was then anodized in different acids (0.3 M oxalic and 10 vol.% sulfuric) by regulating direct current power supply. Through an appropriate chemical dissolution, the anodic alumina film was removed and the underlying porous 316L was obtained. The morphology of the porous 316L surface was examined by scanning electron microscope and the composition of the pores was investigated by energy dispersive X-ray analysis. The corrosion behavior of the porous 316L was evaluated by the polarization measurement. The results indicate that the shape and size of pores could be affected evidently by the acids used in anodization. The pores density is found to change with variation of the applied voltage in anodization. The corrosion current of the anodized specimens decrease and the corrosion voltage increase, compared with the untreated specimens.

  12. Electrochemical and In Vitro Behavior of Nanostructure Sol-Gel Coated 316L Stainless Steel Incorporated with Rosemary Extract

    Science.gov (United States)

    Motalebi, Abolfazl; Nasr-Esfahani, Mojtaba

    2013-06-01

    The corrosion resistance of AISI 316L stainless steel for biomedical applications, was significantly enhanced by means of hybrid organic-inorganic sol-gel thin films deposited by spin-coating. Thin films of less than 100 nm with different hybrid characters were obtained by incorporating rosemary extract as green corrosion inhibitor. The morphology, composition, and adhesion of hybrid sol-gel coatings have been examined by SEM, EDX, and pull-off test, respectively. Addition of high additive concentrations (0.1%) did not disorganize the sol-gel network. Direct pull-off test recorded a mean coating-substrate bonding strength larger than 21.2 MPa for the hybrid sol-gel coating. The effect of rosemary extract, with various added concentrations from 0.012 to 0.1%, on the anticorrosion properties of sol-gel films have been characterized by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests in simulated body fluid (SBF) solution and has been compared to the bare metal. Rosemary extract additions (0.05%) have significantly increased the corrosion protection of the sol-gel thin film to higher than 90%. The in vitro bioactivity of prepared films indicates that hydroxyapatite nuclei can form and grow on the surface of the doped sol-gel thin films. The present study shows that due to their excellent anticorrosion properties, bioactivity and bonding strength to substrate, doped sol-gel thin films are practical hybrid films in biomedical applications.

  13. Influence of flowing sodium on creep deformation and rupture behaviour of 316L(N) austenitic stainless steel

    Science.gov (United States)

    Ravi, S.; Laha, K.; Mathew, M. D.; Vijayaraghavan, S.; Shanmugavel, M.; Rajan, K. K.; Jayakumar, T.

    2012-08-01

    The influence of flowing sodium on creep deformation and rupture behaviour of AISI 316L(N) austenitic stainless steel has been investigated at 873 K over a stress range of 235-305 MPa. The results were compared with those obtained from testing in air environment. The steady state creep rates of the material were not influenced appreciably by the testing environments. The time to onset of tertiary stage of creep deformation was delayed in sodium environment. The creep-rupture lives of the material increased in sodium environment, which became more pronounced at lower applied stresses. The increase in rupture life of the material in flowing sodium was accompanied by an increase in rupture ductility. The creep damage on specimen surface as well as inside the specimen was less in specimen tested in sodium. SEM fractographic investigation revealed predominantly transgranular dimple failure for the specimen tested in sodium, whereas predominantly intergranular creep failure was observed in the air tested specimens. Almost no oxidation was observed in the specimens creep tested in the sodium environment. Absence of oxidation and less creep damage cavitation extended the secondary state in liquid sodium tests and lead to increase in creep rupture life and ductility of the material as compared to in air.

  14. Sensitization behaviour of modified 316N and 316L stainless steel weld metals after complex annealing and stress relieving cycles

    Energy Technology Data Exchange (ETDEWEB)

    Parvathavarthini, N. [Indira Gandhi Centre for Atomic Research, Corrosion Science and Technology Division, Materials Characterisation Group, Kalpakkam, Tamil Nadu 603 102 (India); Dayal, R.K. [Indira Gandhi Centre for Atomic Research, Corrosion Science and Technology Division, Materials Characterisation Group, Kalpakkam, Tamil Nadu 603 102 (India)]. E-mail: rkd@igcar.gov.in; Khatak, H.S. [Indira Gandhi Centre for Atomic Research, Corrosion Science and Technology Division, Materials Characterisation Group, Kalpakkam, Tamil Nadu 603 102 (India); Shankar, V. [Materials Technology Division, Materials Development Group, Indira Gandhi Centre for Atomic Research, Kalpakkam - 603 102 Tamil Nadu (India); Shanmugam, V. [Materials Technology Division, Materials Development Group, Indira Gandhi Centre for Atomic Research, Kalpakkam - 603 102 Tamil Nadu (India)

    2006-09-01

    Sensitization behaviour of austenitic stainless steel weld metals prepared using indigenously developed modified 316N (C = 0.05%; N = 0.12%) and 316L (C = 0.02%; N = 0.07%) electrodes was studied. Detailed optical and scanning electron microscopic examination was carried out to understand the microstructural changes occurring in the weld metal during isothermal exposure at various temperatures ranging from 500 deg. C to 850 deg. C (773-1123 K). Based on these studies the mechanism of sensitization in the austenite-ferrite weld metal has been explained. Time-temperature-sensitization (TTS) diagrams were established using ASTM A262 Practice E test. From the TTS diagrams, critical cooling rate (CCR) above which there is no risk of sensitization was calculated for both materials. The heating/cooling rates to be followed for avoiding sensitization during heat treatment cycles consisting of solution-annealing and stress-relieving in fabrication of welded components of AISI 316LN stainless steel (SS) were estimated taking into account the soaking time and the number of times the component undergoes thermal excursions in the sensitization regime. The results were validated by performing controlled heating and cooling heat treatment trials on welded specimens.

  15. Sensitization behaviour of modified 316N and 316L stainless steel weld metals after complex annealing and stress relieving cycles

    International Nuclear Information System (INIS)

    Sensitization behaviour of austenitic stainless steel weld metals prepared using indigenously developed modified 316N (C = 0.05%; N = 0.12%) and 316L (C = 0.02%; N = 0.07%) electrodes was studied. Detailed optical and scanning electron microscopic examination was carried out to understand the microstructural changes occurring in the weld metal during isothermal exposure at various temperatures ranging from 500 deg. C to 850 deg. C (773-1123 K). Based on these studies the mechanism of sensitization in the austenite-ferrite weld metal has been explained. Time-temperature-sensitization (TTS) diagrams were established using ASTM A262 Practice E test. From the TTS diagrams, critical cooling rate (CCR) above which there is no risk of sensitization was calculated for both materials. The heating/cooling rates to be followed for avoiding sensitization during heat treatment cycles consisting of solution-annealing and stress-relieving in fabrication of welded components of AISI 316LN stainless steel (SS) were estimated taking into account the soaking time and the number of times the component undergoes thermal excursions in the sensitization regime. The results were validated by performing controlled heating and cooling heat treatment trials on welded specimens

  16. The Effect of Surface Finish on Low-Temperature Acetylene-Based Carburization of 316L Austenitic Stainless Steel

    Science.gov (United States)

    Ge, Yindong; Ernst, Frank; Kahn, Harold; Heuer, Arthur H.

    2014-12-01

    We observed a strong influence of surface finish on the efficacy of low-temperature acetylene-based carburization of AISI 316L austenitic stainless steel. Steel coupons were prepared with different surface finishes prior to carburization, from P400 SiC grit paper to 1- µm-diameter-diamond-paste. The samples with the finer surface finish developed a thicker "case" (a carbon-rich hardened surface layer) and a larger surface carbon concentration. Transmission electron microscopy revealed that the differences arose mainly from the nature of the deformation-induced disturbed layer on the steel surface. A thick (>400 nm) disturbed layer consisting of nano-crystalline grains (≈10 nm diameter) inhibits acetylene-based carburization. The experimental observations can be explained by assuming that during machining or coarse polishing, the surface oxide layer is broken up and becomes incorporated into the deformation-induced disturbed layer. The incorporated oxide-rich films retard or completely prevent the ingress of carbon into the stainless steel.

  17. Studies on corrosion protection of laser hybrid welded AISI 316 by laser remelting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Ambat, Rajan; Rasmussen, A.J.

    2005-01-01

    laser surface melting on microstructure and corrosion behaviour of AISI 316L welds. Welding and laser treatment parameters were varied. General corrosion behaviour of the weld and laser treated surface was characterised using a gel visualization test. The local electrochemistry of the weld and laser...... treated surface was investigated using a novel micro electrochemical technique with a tip resolution of ~1 mm. Results show that hybrid laser welding of 316L has increased corrosion susceptibility probably as a result of grain boundary carbide formation. However a suitable post laser treatment could...

  18. Estudos sobre a corrosão dos aços DIN 1.4404 e DIN 1.4410 em soluções de cloretos

    OpenAIRE

    Costa, Sílvia Alexandra Ramos; Pimenta, Gervásio Ferreira

    2010-01-01

    Tese de mestrado, Química Tecnológica, Universidade de Lisboa, Faculdade de Ciências, 2010 O presente estudo teve como objectivo avaliar a susceptibilidade à corrosão de dois aços inoxidáveis, em meios relativamente agressivos, nomeadamente soluções aquosas de NaCl e MgCl2 (1,0 e 0,5 M, respectivamente) e diferentes temperaturas. Os dois aços em estudo foram o aço austenítico DIN 1.4404 (AISI 316L) e o aço duplex, de estrutura austeno-ferrítica DIN 1.4410 (AISI S32750). Foram realizados te...

  19. Improved CuCrZr / 316L Transition for Plasma Facing Components

    International Nuclear Information System (INIS)

    Plasma Facing Components used in all advanced nuclear fusion experiments and in particular for ITER consist of heat sinks made of the precipitation hardened CuCrZr alloy. This material has been selected due to the requirements regarding thermal and mechanical properties with and without the presence of neutrons. The divertor parts which are highly heat loaded are actively cooled and are assembled onto weld stainless steel pressure vessels of grade 316L. Therefore these plasma facing parts need a transition in the cooling pipes from CuCrZr to 316L which withstands the internal pressure, the fatigue loads and remains leak tight during operation. As direct fusion welding of CuCrZr with 316L is regarded as critical due to metallurgical issues, the current design uses a transition of Ni - sleeve which is welded onto the CuCrZr and 316L, respectively. However, there is still some concern for the mechanically constraint region of the inlet coolant that this intermediate adapter is the weakest point and could fail due to strongly localised plasticity. The aim of this project is to investigate alternative solutions for the transition of CuCrZr / 316L, to down-select the most promising candidate and finally qualify a new improved tubular transition system. Basic EB welding experiments have been carried out on CuCrZr / 316L tubular samples using different adapter and filler materials. The adapter materials, e.g. Inconel 625 and Monel K500, were chosen due to their high temperature strength and good weldability with respect to Cu - alloys and austenitic steels. In case of the investigated filler metals Ni and Ti the intention was to control the dilution and to produce a fine grained weld zone with no formation of detrimental phases. As a further option the use of an explosively welded CuCrZr/316L adapter was evaluated. The application of such an adapter would simplify the issue to the welding of CuCrZr / CuCrZr and 316L / 316L respectively. In the characterisation programme

  20. Highly porous, low elastic modulus 316L stainless steel scaffold prepared by selective laser melting.

    Science.gov (United States)

    Čapek, Jaroslav; Machová, Markéta; Fousová, Michaela; Kubásek, Jiří; Vojtěch, Dalibor; Fojt, Jaroslav; Jablonská, Eva; Lipov, Jan; Ruml, Tomáš

    2016-12-01

    Recently, porous metallic materials have been extensively studied as candidates for use in the fabrication of scaffolds and augmentations to repair trabecular bone defects, e.g. in surroundings of joint replacements. Fabricating these complex structures by using common approaches (e.g., casting and machining) is very challenging. Therefore, rapid prototyping techniques, such as selective laser melting (SLM), have been investigated for these applications. In this study, we characterized a highly porous (87 vol.%) 316L stainless steel scaffold prepared by SLM. 316L steel was chosen because it presents a biomaterial still widely used for fabrication of joint replacements and, from the practical point of view, use of the same material for fabrication of an augmentation and a joint replacement is beneficial for corrosion prevention. The results are compared to the reported properties of two representative nonporous 316L stainless steels prepared either by SLM or casting and subsequent hot forging. The microstructural and mechanical properties and the surface chemical composition and interaction with the cells were investigated. The studied material exhibited mechanical properties that were similar to those of trabecular bone (compressive modulus of elasticity ~0.15GPa, compressive yield strength ~3MPa) and cytocompatibility after one day that was similar to that of wrought 316L stainless steel, which is a commonly used biomaterial. Based on the obtained results, SLM is a suitable method for the fabrication of porous 316L stainless steel scaffolds with highly porous structures. PMID:27612756

  1. Highly porous, low elastic modulus 316L stainless steel scaffold prepared by selective laser melting.

    Science.gov (United States)

    Čapek, Jaroslav; Machová, Markéta; Fousová, Michaela; Kubásek, Jiří; Vojtěch, Dalibor; Fojt, Jaroslav; Jablonská, Eva; Lipov, Jan; Ruml, Tomáš

    2016-12-01

    Recently, porous metallic materials have been extensively studied as candidates for use in the fabrication of scaffolds and augmentations to repair trabecular bone defects, e.g. in surroundings of joint replacements. Fabricating these complex structures by using common approaches (e.g., casting and machining) is very challenging. Therefore, rapid prototyping techniques, such as selective laser melting (SLM), have been investigated for these applications. In this study, we characterized a highly porous (87 vol.%) 316L stainless steel scaffold prepared by SLM. 316L steel was chosen because it presents a biomaterial still widely used for fabrication of joint replacements and, from the practical point of view, use of the same material for fabrication of an augmentation and a joint replacement is beneficial for corrosion prevention. The results are compared to the reported properties of two representative nonporous 316L stainless steels prepared either by SLM or casting and subsequent hot forging. The microstructural and mechanical properties and the surface chemical composition and interaction with the cells were investigated. The studied material exhibited mechanical properties that were similar to those of trabecular bone (compressive modulus of elasticity ~0.15GPa, compressive yield strength ~3MPa) and cytocompatibility after one day that was similar to that of wrought 316L stainless steel, which is a commonly used biomaterial. Based on the obtained results, SLM is a suitable method for the fabrication of porous 316L stainless steel scaffolds with highly porous structures.

  2. Structure/property (constitutive and dynamic strength/damage characterization of additively manufactured 316L SS

    Directory of Open Access Journals (Sweden)

    Gray III G.T.

    2015-01-01

    Full Text Available For additive manufacturing (AM, the certification and qualification paradigm needs to evolve as there exists no “ASTM-type” additive manufacturing certified process or AM-material produced specifications. Accordingly, utilization of AM materials to meet engineering applications requires quantification of the constitutive properties of these evolving materials in comparison to conventionally-manufactured metals and alloys. Cylinders of 316L SS were produced using a LENS MR-7 laser additive manufacturing system from Optomec (Albuquerque, NM equipped with a 1kW Yb-fiber laser. The microstructure of the AM-316L SS is detailed in both the as-built condition and following heat-treatments designed to obtain full recrystallization. The constitutive behavior as a function of strain rate and temperature is presented and compared to that of nominal annealed wrought 316L SS plate. The dynamic damage evolution and failure response of all three materials was probed using flyer-plate impact driven spallation experiments at a peak stress of 4.5 GPa to examine incipient spallation response. The spall strength of AM-produced 316L SS was found to be very similar for the peak shock stress studied to that of annealed wrought or AM-316L SS following recrystallization. The damage evolution as a function of microstructure was characterized using optical metallography.

  3. Weldability of dissimilar joint between F82H and SUS316L under fiber laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Serizawa, Hisashi [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Mori, Daiki; Shirai, Yuma; Ogiwara, Hiroyuki; Mori, Hiroaki [Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871 (Japan)

    2013-10-15

    Highlights: • The microstructure of F82H/SUS316L dissimilar joint can be divided into four regions. • In the case without beam position shift, hardness of WM cannot be reduced by PWHT. • The fiber laser welding would be applicable for constructing the dissimilar joint. -- Abstract: As one of the high beam quality heat sources, 4 kW fiber laser was applied for joining between reduced activation ferritic/martensitic steel, F82H and SUS316L austenitic stainless steel, and the microstructural analyses and Vickers hardness measurements were carried out before and after post-weld heat treatment (PWHT). The microstructure of joint can be divided into four regions which are base metal of F82H, heat affected zone (HAZ) in F82H, weld metal (WM) and base metal of SUS316L. Also, it is revealed that the high-power fiber laser can be employed for constructing butt joint between F82H and SUS316L by applying PWHT and shifting the laser beam position to SUS316L, where the distance between the contact face and beam should be set as a range from radius to diameter of laser beam.

  4. Processing and mechanical properties of porous 316L stainless steel for biomedical applications

    Institute of Scientific and Technical Information of China (English)

    Montasser M.DEWIDAR; Khalil A.KHALIL; J. K. LIM

    2007-01-01

    Highly porous 316L stainless steel parts were produced by using a powder metallurgy process, which includes the selective laser sintering(SLS) and traditional sintering. Porous 316L stainless steel suitable for medical applications was successfully fabricated in the porosity range of 40%-50% (volume fraction) by controlling the SLS parameters and sintering behaviour. The porosity of the sintered compacts was investigated as a function of the SLS parameters and the furnace cycle. Compressive stress and elastic modulus of the 316L stainless steel material were determined. The compressive strength was found to be ranging from 21 to 32 MPa and corresponding elastic modulus ranging from 26 to 43 GPa. The present parts are promising for biomedical applications since the optimal porosity of implant materials for ingrowths of new-bone tissues is in the range of 20%-59% (volume fraction) and mechanical properties are matching with human bone.

  5. Wear and Corrosion Study of Sputtered Zirconium thin films on SS316L for Windmill Application

    Directory of Open Access Journals (Sweden)

    Arunkumar N

    2015-05-01

    Full Text Available The Aim of this study is to observe the Wear and Corrosion behavior of Zirconium coated 316L stainless steel. After polishing, SS316L was coated with Zirconium employing DC sputtering process (a technique of physical vapor deposition.Structure characterization techniques including Scanning Electron Microscope (SEM and X-Ray Diffraction (XRD were utilized to investigate the microstructure and crystallinity of the coating. Salt spray test was performed by spraying Sodium chloride in order to determine corrosion resistance behavior of the coated sample. Pin on disc wear test was performed by hardened and tempered EN31 steel pin in order to determine and compare the Wear resistance behavior of Coated and uncoated samples. The Objective is to recommend the zirconium coated Stainless steel SS316L can be a choice for Off-shore wind mills where the shafts undergo Wear and corrosion problems.

  6. Re-weldability tests of irradiated 316L(N) stainless steel using laser welding technique

    International Nuclear Information System (INIS)

    SS316L(N)-IG is the candidate material for the in-vessel and ex-vessel components of fusion reactors such as ITER (International Thermonuclear Experimental Reactor). This paper describes a study on re-weldability of un-irradiated and/or irradiated SS316L(N)-IG and the effect of helium generation on the mechanical properties of the weld joint. The laser welding process is used for re-welding of the water cooling branch pipeline repairs. It is clarified that re-welding of SS316L(N)-IG irradiated up to about 0.2 dpa (3.3 appm He) can be carried out without a serious deterioration of tensile properties due to helium accumulation. Therefore, repair of the ITER blanket cooling pipes can be performed by the laser welding process

  7. Pitting Corrosion of 316L Stainless Steel under Low Stress below Yield Strength

    Institute of Scientific and Technical Information of China (English)

    L(U) Shengjie; CHENG Xuequn; LI Xiaogang

    2012-01-01

    Pitting corrosion of 316L stainless steel (316L SS) under various stress was studied by potentiodynamic polarization,electrochemical impedance spectroscopy (EIS) and Mott-Schottky (M-S) analysis in 3.5% NaCl solution.The results of polarization curves show that,with the increase of the stress,the pitting potentials and the passive current density markedly decrease firstly (180 MPa),and then increase greatly (200 MPa).The corresponding surface morphologies of the samples after the polarization test well correspond to the results.Mott-Schottky analysis proved the least Cl- adsorbed to the surface of passive film with more positive flat potential,indicating that a moderate stress could increase the pitting corrosion resistance of 316L SS in 3.5% NaCl solution.

  8. Metallurgical factors affecting the toughness of 316L SMA weldments at cryogenic temperatures

    International Nuclear Information System (INIS)

    The effects of delta ferrite content, ferrite morphology, carbon content, and sensitization on the fracture toughness and tensile properties of AWS/E316L and E316 shielded metal arc (SMA) weldments at 295, 76, and 40K are reported. The SMA test welds were evaluated, eight made with E316L and two with E316 electrodes. All of the weldments had excellent toughness at room temperature. At 760K, only the E316L weld with low ferrite had acceptable (to ASME Standards) toughness. Large decreases in toughness at 760K and 40K were related to increasing ferrite content. Decreases in Charpy impact energy at 760K were also related to coarsened ferrite morphology caused by reduced cooling rates, to increased carbon content and to the sensitization heat treatment. The tensile-yield strength increased with ferrite content, especially at 40K. Ferrite content generally effected the ultimate tensile strength or ductility only in a minor way

  9. Resistance of superhydrophobic and oleophobic surfaces to varied temperature applications on 316L SS

    Science.gov (United States)

    Shams, Hamza; Basit, Kanza; Saleem, Sajid; Siddiqui, Bilal A.

    316L SS also called Marine Stainless Steel is an important material for structural and marine applications. When superhydrophobic and oleophobic coatings are applied on 316L SS it shows significant resistance to wear and corrosion. This paper aims to validate the coatings manufacturer's information on optimal temperature range and test the viability of coating against multiple oil based cleaning agents. 316L SS was coated with multiple superhydrophic and oleohobic coatings and observed under SEM for validity of adhesion and thickness and then scanned under FFM to validate the tribological information. The samples were then dipped into multiple cleaning agents maintained at the range of operating temperatures specified by the manufacturer. Coating was observed for deterioration over a fixed time intervals through SEM and FFM. A comparison was drawn to validate the most critical cleaning agent and the most critical temperature at which the coating fails to leave the base substrate exposed to the environment.

  10. An evaluation of microbial growth and corrosion of 316L SS in glycol/seawater mixtures

    Science.gov (United States)

    Lee, Jason S.; Ray, Richard I.; Lowe, Kristine L.; Jones-Meehan, Joanne; Little, Brenda J.

    2003-01-01

    Glycol/seawater mixtures containing > 50% glycol inhibit corrosion of 316L stainless steel and do not support bacterial growth. The results indicate bacteria are able to use low concentrations of glycol (10%) as a growth medium, but bacterial growth decreased with increasing glycol concentration. Pitting potential, determined by anodic polarization, was used to evaluate susceptibility of 316L SS to corrosion in seawater-contaminated glycol. Mixture containing a minimum concentration of 50% propylene glycol-based coolant inhibited pitting corrosion. A slightly higher minimum concentration (55%) was needed for corrosion protection in ethylene glycol mixtures.

  11. Processing and properties of sinters prepared from 316L steel nanopowders

    OpenAIRE

    J. Paduch; R. Molenda; D. Kolesnikow; H. Krztoń

    2007-01-01

    Purpose: The results of the research work on processing the sinters obtained from nanocrystalline powders of 316L steel are presented.Design/methodology/approach: The 316L steel powder has been mechanically alloyed from a set of elementary powders with use of Fritsch Vario-Planetary Mill Pulverisette 4. The time of 12 hours of milling has been needed for producing the powder. The X-ray diffraction has been used for controlling of the mechanical alloying process. The Rietveld method has been u...

  12. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Pascual, M.; Salas, F.; Carcel, F.J.; Perales, M.; Sanchez, A.

    2010-07-01

    This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal. (Author). 12 refs.

  13. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Directory of Open Access Journals (Sweden)

    Sánchez, A.

    2010-12-01

    Full Text Available This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal.

    En este estudio se analiza la influencia que el uso de una cámara de soldadura de gas inerte tiene sobre la microestructura y las propiedades mecánicas de las soldaduras TIG en el acero inoxidable austenítico AISI-316L cuando se emplean AISI ER316L, AISI 308L e Inconel 625 como materiales de aporte. Cuando se compara con el típico proceso de TIG, el uso de una cámara de gas inerte induce cambios en la microestructura, incrementando la presencia de ferrita vermicular y de laminillas de ferrita, resultando en un aumento del límite elástico y una pérdida de dureza. Su influencia sobre otras características de las soldaduras como la carga de rotura depende de la composición del material de aporte. La mejor combinación de propiedades mecánicas se obtuvo usando el Inconel 625 como material de aporte y soldando en la cámara de gas inerte.

  14. [Corrosion of stainless steel 201, 304 and 316L in the simulated sewage pipes reactor].

    Science.gov (United States)

    Bao, Guo-Dong; Zuo, Jian-E; Wang, Ya-Jiao; Gan, Li-Li

    2014-08-01

    The corrosion behavior of stainless steel 201, 304 and 316L which would be used as sewer in-situ rehabilitation materials was studied in the simulated sewage pipes reactor. The corrosion potential and corrosion rate of these three materials were studied by potentiodynamic method on the 7th, 14th, 21st, 56th day under two different conditions which were full immersion condition or batch immersion condition with a 2-day cycle. The electrode process was studied by Electrochemical Impedance Spectroscopy (EIS) on the 56th day. The microstructure and composition of the corrosion pitting were analyzed by Scanning Electron Microscope (SEM) and Energy Dispersive Spectrometer (EDS) on the 56th day. The results showed that 304 and 316L had much better corrosion resistance than 201 under both conditions. 304 and 316L had much smaller corrosion rate than 201 under both conditions. The corrosion resistance of all three kinds of stainless steel under the batch immersion condition was much better than those under the full immersion condition. The corrosion rate of all three kinds of stainless steel under the batch immersion condition was much smaller than those under the full immersion condition. Point pitting corrosion was formed on the surfaces of 304 and 316L. In comparison, a large area of corrosion was formed in the surface of 201.

  15. Electrochemical behavior of SUS316L stainless steel after surface modification

    Institute of Scientific and Technical Information of China (English)

    梁成浩; 郭亮; 陈婉; 刘敬肖

    2003-01-01

    The surface modification for SUS316L stainless steel was carried out by electroplating Rh, ion beam assisted deposition Ta2O5 and sol-gel-derived TiO2. In Tyrodes stimulated body fluid, the surface modified samples were investigated with electrochemical techniques. The results indicate that the electrochemical stability and dissolution are improved significantly after surface modification. Moreover, as to ion beam assisted deposition Ta2O5 and sol-gel-derived TiO2 film, the metals d orbit electron holes filled up by the oxygen electrons make against the adsorption of hydrogen. Thus the cathode process, which is controlled by the hydrogen reduction, is held back. X-ray diffraction analysis of SUS316L stainless steel after surface modification reveal that each method forms the uniform and compact film on SUS316L stainless steel. These films prevent the dissolving of elements and improve passivation property of the SUS316L stainless steel.

  16. Microstructure and Corrosion Resistance of Laser Additively Manufactured 316L Stainless Steel

    Science.gov (United States)

    Trelewicz, Jason R.; Halada, Gary P.; Donaldson, Olivia K.; Manogharan, Guha

    2016-03-01

    Additive manufacturing (AM) of metal alloys to produce complex part designs via powder bed fusion methods such as laser melting promises to be a transformative technology for advanced materials processing. However, effective implementation of AM processes requires a clear understanding of the processing-structure-properties-performance relationships in fabricated components. In this study, we report on the formation of micro and nanoscale structures in 316L stainless steel samples printed by laser AM and their implications for general corrosion resistance. A variety of techniques including x-ray diffraction, optical, scanning and transmission electron microscopy, x-ray fluorescence, and energy dispersive x-ray spectroscopy were employed to characterize the microstructure and chemistry of the laser additively manufactured 316L stainless steel, which are compared with wrought 316L coupons via electrochemical polarization. Apparent segregation of Mo has been found to contribute to a loss of passivity and an increased anodic current density. While porosity will also likely impact the environmental performance (e.g., facilitating crevice corrosion) of AM alloys, this work demonstrates the critical influence of microstructure and heterogeneous solute distributions on the corrosion resistance of laser additively manufactured 316L stainless steel.

  17. Development of nanostructured SUS316L-2%TiC with superior tensile properties

    Science.gov (United States)

    Sakamoto, T.; Kurishita, H.; Matsuo, S.; Arakawa, H.; Takahashi, S.; Tsuchida, M.; Kobayashi, S.; Nakai, K.; Terasawa, M.; Yamasaki, T.; Kawai, M.

    2015-11-01

    Structural materials used in radiation environments require radiation tolerance and sufficient mechanical properties in the controlled state. In order to offer SUS316L austenitic stainless steel with the assumed requirements, nanostructured SUS316L with TiC addition of 2% (SUS316L-2TiC) that is capable of exhibiting enhanced tensile ductility and flow strength sufficient for structural applications was fabricated by advanced powder metallurgical methods. The methods include MA (Mechanical Alloying), HIP (Hot Isostatic Pressing), GSMM (Grain boundary Sliding Microstructural Modification) for ductility enhancement, cold rolling at temperatures below Md (the temperature where the martensite phase occurs by plastic deformation) for phase transformation from austenite to martensite and heat treatment for reverse transformation from martensite to austenite. It is shown that the developed SUS316L-2TiC exhibits ultrafine grains with sizes of 90-270 nm, accompanied by TiC precipitates with 20-50 nm in grain interior and 70-110 nm at grain boundaries, yield strengths of 1850 to 900 MPa, tensile strengths of 1920 to 1100 MPa and uniform elongations of 0.6-21%, respectively, depending on the heat treatment temperature after rolling at -196 °C.

  18. Optimization of Process Parameters of Hybrid Laser-Arc Welding onto 316L Using Ensemble of Metamodels

    Science.gov (United States)

    Zhou, Qi; Jiang, Ping; Shao, Xinyu; Gao, Zhongmei; Cao, Longchao; Yue, Chen; Li, Xiongbin

    2016-08-01

    Hybrid laser-arc welding (LAW) provides an effective way to overcome problems commonly encountered during either laser or arc welding such as brittle phase formation, cracking, and porosity. The process parameters of LAW have significant effects on the bead profile and hence the quality of joint. This paper proposes an optimization methodology by combining non-dominated sorting genetic algorithm (NSGA-II) and ensemble of metamodels (EMs) to address multi-objective process parameter optimization in LAW onto 316L. Firstly, Taguchi experimental design is adopted to generate the experimental samples. Secondly, the relationships between process parameters ( i.e., laser power ( P), welding current ( A), distance between laser and arc ( D), and welding speed ( V)) and the bead geometries are fitted using EMs. The comparative results show that the EMs can take advantage of the prediction ability of each stand-alone metamodel and thus decrease the risk of adopting inappropriate metamodels. Then, the NSGA-II is used to facilitate design space exploration. Besides, the main effects and contribution rates of process parameters on bead profile are analyzed. Eventually, the verification experiments of the obtained optima are carried out and compared with the un-optimized weld seam for bead geometries, weld appearances, and welding defects. Results illustrate that the proposed hybrid approach exhibits great capability of improving welding quality in LAW.

  19. Optimization of Process Parameters of Hybrid Laser-Arc Welding onto 316L Using Ensemble of Metamodels

    Science.gov (United States)

    Zhou, Qi; Jiang, Ping; Shao, Xinyu; Gao, Zhongmei; Cao, Longchao; Yue, Chen; Li, Xiongbin

    2016-04-01

    Hybrid laser-arc welding (LAW) provides an effective way to overcome problems commonly encountered during either laser or arc welding such as brittle phase formation, cracking, and porosity. The process parameters of LAW have significant effects on the bead profile and hence the quality of joint. This paper proposes an optimization methodology by combining non-dominated sorting genetic algorithm (NSGA-II) and ensemble of metamodels (EMs) to address multi-objective process parameter optimization in LAW onto 316L. Firstly, Taguchi experimental design is adopted to generate the experimental samples. Secondly, the relationships between process parameters (i.e., laser power (P), welding current (A), distance between laser and arc (D), and welding speed (V)) and the bead geometries are fitted using EMs. The comparative results show that the EMs can take advantage of the prediction ability of each stand-alone metamodel and thus decrease the risk of adopting inappropriate metamodels. Then, the NSGA-II is used to facilitate design space exploration. Besides, the main effects and contribution rates of process parameters on bead profile are analyzed. Eventually, the verification experiments of the obtained optima are carried out and compared with the un-optimized weld seam for bead geometries, weld appearances, and welding defects. Results illustrate that the proposed hybrid approach exhibits great capability of improving welding quality in LAW.

  20. Effect of surface mechanical attrition treatment (SMAT) on microhardness, surface roughness and wettability of AISI 316L

    NARCIS (Netherlands)

    Arifvianto, B.; Suyitno, [No Value; Mahardika, M.; Dewo, P.; Iswanto, P. T.; Salim, U. A.

    2011-01-01

    Surface roughness and wettability are among the surface properties which determine the service lifetime of materials. Mechanical treatments subjected to the surface layer of materials are often performed to obtain the desired surface properties and to enhance the mechanical strength of materials. In

  1. Residual stress in nano-structured stainless steel (AISI 316L) prompted by Xe+ ion bombardment at different impinging angles

    Science.gov (United States)

    Cucatti, S.; Droppa, R.; Figueroa, C. A.; Klaus, M.; Genzel, Ch.; Alvarez, F.

    2016-10-01

    The effect of low energy (Plot" methods. The analysis shows the absence of shear stress in the affected material region and the presence of compressive in-plane residual biaxial stress (˜200 MPa) expanding up to ˜1 μm depth for all the studied samples. Samples under oblique bombardment present higher compressive stress values in the direction of the projected ion beam on the bombarded surface. The absolute value of the biaxial surface stress difference (σ11-σ22) increases on ion impinging angles, a phenomenon associated with the momentum transfer by the ions. The highest stress level was measured for ion impinging angles of 45° ( σ 11 = -380 ± 10 MPa and σ 22 = -320 ± 10 MPa). The different stresses obtained in the studied samples do not affect significantly the formation of characteristic surface patterns.

  2. Algunas observaciones sobre la sinterización del acero austenítico 316L en atmósfera de argón

    Directory of Open Access Journals (Sweden)

    Gómez, F.

    1998-05-01

    Full Text Available PM high speed steels are prone to higher corrosion rates due to residual porosity as well as chromium depletion of the matrix during sintering AISI 316L powders have been cold compacted (100-1,000 MPa and sintered (1,000-1,250°C, 15-240 min under several argon containing or vacuum atmospheres. Better densification rates can be achieved as sintering time or temperature increase in the presence of argon. No surface oxidation has been observed with the use of low pressure argon atmospheres, as long as samples are protected in a stainless steel partially sealed container.

    La utilización de acero inoxidable pulvimetalúrgico está limitada, entre otras razones, por la presencia de porosidad que pueda favorecer procesos corrosivos, así como a posibles pérdidas de cromo en la matriz durante los procesos de sinterización. Se han realizado experiencias de procesado de polvos de acero 316L con distintas presiones de compactación (100-1.000 MPa, temperaturas de sinterización (1.100-1.250°C, tiempos de sinterización (15-240 min y en distintas atmósferas de sinterización, de argón y vacío. Se obtiene una mejor densificación con elevada temperatura y tiempos de sinterización en atmósferas de argón a baja presión. En dicha atmósfera, no se produce oxidación superficial aislando parcialmente las muestras del flujo directo del argón.

  3. Effect of in site strain on passivated property of the 316L stainless steels.

    Science.gov (United States)

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang; Ting, Guo

    2016-04-01

    The effect of the strain of 316L stainless steel on its corrosion resistance in borate buffer solution was investigated by in site tensile test and the electrochemical impedance spectroscopy measurements. It was found that the corrosion resistance of the 316L stainless steel decreased with the increasing of in site strain. The lower corrosion resistance of the stainless steel during in site strain was mainly attributed to the higher doping concentration in passive film. Especially, with the increasing of in site strain, the concentrations of acceptor (i.e., cation vacancies) in the passive films significantly increased. More acceptor concentrations reduced the compactness of the passive film and its corrosion resistance. Moreover, two exponential relationships were found between in site strain and the charge transfer resistance of the passive film and between in site strain and total doping concentrations in passive film, respectively. PMID:26838820

  4. Experimental Study on Uniaxial and Multiaxial Strain Cyclic Characteristics and Ratcheting of 316L Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    An experimental study was carried out on the strain cycliccharacteristics and ratcheting of 316Lstainless steel subjected to uniaxial and multiaxial cyclic loading. The strain cyclic characteristics were researched under the strain-controlled uniaxial tension-compression and multiaxial circular paths of loading. The ratcheting tests were conducted for the stress-controlled uniaxial tensioncompression and multiaxial circular, rhombic and linear paths of loading with different mean stresses, stress amplitudes and histories. The experiment results show that 316L stainless steel features the cyclic hardening, and its strain cyclic characteristics depend on the strain amplitude and its history apparently. The ratcheting of 316L stainless steel depends greatly on the values of mean stress, stress amplitude and their histories. In the meantime, the shape of load path and its history also apparently influence the ratcheting.

  5. Creep rupture strength of activated-TIG welded 316L(N) stainless steel

    Science.gov (United States)

    Sakthivel, T.; Vasudevan, M.; Laha, K.; Parameswaran, P.; Chandravathi, K. S.; Mathew, M. D.; Bhaduri, A. K.

    2011-06-01

    316L(N) stainless steel plates were joined using activated-tungsten inert gas (A-TIG) welding and conventional TIG welding process. Creep rupture behavior of 316L(N) base metal, and weld joints made by A-TIG and conventional TIG welding process were investigated at 923 K over a stress range of 160-280 MPa. Creep test results showed that the enhancement in creep rupture strength of weld joint fabricated by A-TIG welding process over conventional TIG welding process. Both the weld joints fractured in the weld metal. Microstructural observation showed lower δ-ferrite content, alignment of columnar grain with δ-ferrite along applied stress direction and less strength disparity between columnar and equiaxed grains of weld metal in A-TIG joint than in MP-TIG joint. These had been attributed to initiate less creep cavitation in weld metal of A-TIG joint leading to improvement in creep rupture strength.

  6. Effects of Admixed Titanium on Densification of 316L Stainless Steel Powder during Sintering

    Directory of Open Access Journals (Sweden)

    Aslam Muhammad

    2014-07-01

    Full Text Available Effects of admixed titanium on powder water atomized (PWA and powder gas atomized (PGA 316L stainless steel (SS have been investigated in terms of densification. PGA and PWA powders, having different shapes and sizes, were cold pressed and sintered in argon atmosphere at 1300°C. The admixed titanium compacts of PGA and PWA have shown significant effect on densification through formation of intermetallic compound and reducing porosity during sintering process. PWA, having particle size 8 μm, blended with 1wt% titanium has exhibited higher sintered density and shrinkage as compared to gas atomized powder compacts. Improved densification of titanium blended PGA and PWA 316L SS at sintering temperature 1300°C is probably due to enhanced diffusion kinetics resulting from stresses induced by concentration gradient in powder compacts.

  7. EVALUATION OF MECHANICAL PROPERTIES OF SS 316 L WELDMENTS USING TUNGSTEN INERT GAS WELDING

    Directory of Open Access Journals (Sweden)

    S.V. ABINESH KUMAR

    2012-05-01

    Full Text Available This work aims at joining of similar grades of stainless steel by TIG welding with the various parameters like current, bevel angle and gas flow rate. The SS 316L is selected over other grades due to its lesser carbon content it is used in pressure vessels for corrosive liquids etc. The rod of SS 316L of 25 mm diameter and 75 mm lengthwas used as the base material for this experiment. The rod was machined in accordance to ASTM-A-370 standards for finding the echanical behaviour like Tensile strength, micro hardness and micro structure. Higher tensile strength achieved with a current of 110A, bevel angle of 600 and a gas flow rate of 0.7 LPM. Non-destructive tests like radiographic tests were performed to find the defects in the joints. The defect incurred was lack of penetration and it was observed in the sample D and sample G.

  8. Double Step Sintering Behavior Of 316L Nanoparticle Dispersed Micro-Sphere Powder

    OpenAIRE

    Jeon Byoungjun; Sohn Seong Ho; Lee Wonsik; Han Chulwoong; Kim Young Do; Choi Hanshin

    2015-01-01

    316L stainless steel is a well-established engineering material and lots of components are fabricated by either ingot metallurgy or powder metallurgy. From the viewpoints of material properties and process versatility, powder metallurgy has been widely applied in industries. Generally, stainless steel powders are prepared by atomization processes and powder characteristics, compaction ability, and sinterability are quite different according to the powder preparation process. In the present st...

  9. Niobium coatings on 316L stainless steel for improving corrosion resistance

    International Nuclear Information System (INIS)

    Niobium coatings were deposited onto 316L stainless steel substrates by ion-beam-assisted deposition. The coatings, deposited under 250 eV ion bombardment with [Ar+]/[Nb] ratios ranging from 0.68 to 0.8, were dense and showed no sign of pitting corrosion in a 3% NaCl solution. Also, based on the result of scratch tests, niobium coatings may act as sacrificial anodes and protect substrates. (orig.)

  10. Influence of binder system and temperature on rheological properties of water atomized 316L powder injection moulding feedstocks

    OpenAIRE

    Uğur GÖKMEN; Türker, Mehmet; ÇİNİCİ, Hanifi

    2016-01-01

    In order to obtain a proper powder injection molding the rheological behavior of feedstocks should be known. To determine the binder effect on the rheological behavior of 316L stainless steel powders feedstock two different feedstock were prepared. In the current experiments water atomized 316L stainless steel powders (-20 µm) were used. Two types of binders, one of which is mainly paraffin wax can be dissolved in heptane and the other Polietilenglikol (PEG) based and can be dissolved in wate...

  11. L2 Milestone 5433: Characterization of Dynamic Behavior of AM and Conventionally Processed Stainless Steel (316L and 304L)

    Energy Technology Data Exchange (ETDEWEB)

    Gray, George Thompson [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Livescu, Veronica [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Rigg, P. A. [Washington State Univ., Pullman, WA (United States). Inst. for Shock Physics; Trujillo, Carl Patrick [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Cady, Carl McElhinney [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Chen, Shuh-Rong [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Carpenter, John S. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Lienert, Thomas J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Fensin, Saryu Jindal [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Knapp, Cameron M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Beal, Roberta Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Morrow, Benjamin [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dippo, Olivia F. [Univ. of California, San Diego, CA (United States); Jones, David Robert [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Martinez, Daniel Tito [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Valdez, James Anthony [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2016-09-26

    For additive manufacturing (AM) of metallic materials, the certification and qualification paradigm needs to evolve as there currently exists no broadly accepted “ASTM- or DIN-type” additive manufacturing certified process or AM-material produced specifications. Accordingly, design, manufacture, and thereafter implementation and insertion of AM materials to meet engineering applications requires detailed quantification of the constitutive (strength and damage) properties of these evolving materials, across the spectrum of metallic AM methods, in comparison/contrast to conventionally-manufactured metals and alloys. This report summarizes the 316L SS research results and presents initial results of the follow-on study of 304L SS. For the AM-316L SS investigation, cylindrical samples of 316L SS were produced using a LENS MR-7 laser additive manufacturing system from Optomec (Albuquerque, NM) equipped with a 1kW Yb-fiber laser. The microstructure of the AM-316L SS was characterized in both the “as-built” Additively Manufactured state and following a heat-treatment designed to obtain full recrystallization to facilitate comparison with annealed wrought 316L SS. The dynamic shock-loading-induced damage evolution and failure response of all three 316L SS materials was quantified using flyer-plate impact driven spallation experiments at peak stresses of 4.5 and 6.35 GPa. The results of these studies are reported in detail in the first section of the report. Publication of the 316L SS results in an archival journal is planned. Following on from the 316L SS completed work, initial results on a study of AM 304L SS are in progress and presented herein. Preliminary results on the structure/dynamic spallation property behavior of AM-304L SS fabricated using both the directed-energy LENS and an EOS powder-bed AM techniques in comparison to wrought 304L SS is detailed in this Level 2 Milestone report.

  12. Estudio in vitro de la citotoxicidad y genotoxicidad de los productos liberados del acero inoxidable 316L con recubrimientos cerámicos bioactivos Cytotoxic and genotoxic study of in Vitro released products of stainless Steel 316l with bioactive ceramic Coatings

    Directory of Open Access Journals (Sweden)

    María Elena Márquez Fernández

    2007-03-01

    Full Text Available El acero inoxidable AISI 316L es el biomaterial mas utilizado para la fabricación de implantes temporales, pero presenta limitaciones para implantes permanentes debido a la liberación de iones metálicos hacia los tejidos circundantes, produciendo especies reactivas de oxígeno (ERO y daño en ADN, factores que aumentan el riesgo de aparición de tumores locales y fallas mecánicas del implante. Una estrategia utilizada para disminuir la liberación de iones es la modificación superficial de los implantes metálicos por medio de recubrimientos inorgánicos, cerámicos o vítreos, aplicados por el método sol-gel, el cual presenta una serie de ventajas comparativas con otras técnicas de deposición, como buena adherencia, aplicación sencilla, mínimos problemas de secado, bajas temperaturas de densificación y posibilidad de agregar partículas y/o grupos orgánicos que mejoran la adherencia celular al implante aumentando su biocompatibilidad. En el presente trabajo se evaluaron los efectos citotóxico por medio de la técnica MTT, y genotóxico por electroforesis en gel de células individuales (Ensayo Cometa, sobre células de la línea celular CHO, de los productos liberados en medio MEM por el acero inoxidable 316L sin recubrir, recubierto con una monocapa de vidrio de sílice (MC, o con doble capa que contiene partículas bioactivas de hidroxiapatita (HA, vidrio (V o vitrocerámico (VC, después de un periodo de 30 días. Los resultados muestran que a los 30 días de envejecimiento en medio MEM no se encuentra ningún efecto citotóxico, pero se encontró efecto genotóxico en las probetas de A y MC que no representa un peligro inminente a sistemas celulares. The stainless steel AISI 316L is the must used biomaterial for the making of temporal prosthesis, but it presents severe limitations for permanent implants due to the generation and migration of metallic ions to the surrounding peripheral tissues, which produces oxygen reactive

  13. A three dimensional discrete dislocation dynamics modelling of the early cycles of fatigue in an austenitic stainless steel 316L: dislocation microstructure and damage analysis

    International Nuclear Information System (INIS)

    A numerical code modelling the collective behaviour of dislocations at a mesoscopic scale (Discrete Dislocation Dynamics code) is used to analyse the cyclic plasticity that occurs in surface grains of an AISI 316L stainless steel, in order to understand the plastic mechanism involved in crack initiation in fatigue. Firstly, the analyses of both the formation and the evolution of the dislocation microstructures show the crucial role of cross-slip played in the strain localization in the form of slip bands. As the cycling proceeds, the slip bands exhibit well-organized dislocation arrangements that substitute to dislocation tangles, involving specific interaction mechanisms between primary and deviate systems. Secondly, both the surface displacements generated by plastic slip and the distortion energy induced by the dislocation microstructure have been analysed. We find that an irreversible surface relief in the form of extrusion/intrusion can be induced by cyclic slip of dislocations. The number of cycles for the crack initiation follows a Manson-Coffin type law. The analyses of the concentration of the distortion energy and its repartition in the slip bands show that beneficial energetic zones may be present at the very beginning of the cycling, and that mode-II crack propagation in the surface grains results from a succession of micro-crack initiations along primary slip plane, which is facilitated by various effects (stress concentration due to surface relief, environment effects...). Finally, a dislocation-based model for cyclic plasticity is proposed from Discrete Dislocation Dynamics results. (author)

  14. Rheological Properties of Mixtures of 316L Stainless Stell Powders With Polyproplylen Based Binders

    OpenAIRE

    KARATAŞ, Çetin

    1998-01-01

    The flowabilities of feedstocks for powder injection molding (PIM), of 316L stainless steel powders (mean diameters 5.84, 30.42, 40.35, 67.42 mm) with thermoplastic binders (60% paraffin, 35% polypropylene, 5% stearic acid) were investigated. For this purpose, a capillary rheometer was designed and constructed. The rheometer was heated in 30 minutes to 300 °C with an accuracy of \\pm 1 °C. Its load range was 63-55.000 grams. The best flow measurements were made at 175 °C for all feed...

  15. Processing and properties of sinters prepared from 316L steel nanopowders

    Directory of Open Access Journals (Sweden)

    J. Paduch

    2007-04-01

    Full Text Available Purpose: The results of the research work on processing the sinters obtained from nanocrystalline powders of 316L steel are presented.Design/methodology/approach: The 316L steel powder has been mechanically alloyed from a set of elementary powders with use of Fritsch Vario-Planetary Mill Pulverisette 4. The time of 12 hours of milling has been needed for producing the powder. The X-ray diffraction has been used for controlling of the mechanical alloying process. The Rietveld method has been used to calculate the contents of the components of the powder. Cold and hot isostatic pressing have been applied to make the compacts. The pressure of 500 MPa and 900 MPa of cold pressing, and 150 MPa of hot pressing have been used. The green compacts have been pressed isostaticly using liquid aluminum in the temperature of 950°C (1223 K. The X-ray diffraction have been used to identify the phase components of the sinters. The structure of the sinters have been observed using scanning electron microscope. The hardness values have been obtained by Vicker’s test.Findings: The mechanically alloyed powder has consisted of about 94 wt.% of austenite, 5 wt.% of ferrite and not more than 1 wt.% of not alloyed molybdenum. Two kinds of sinters have been produced, one kind made of pure 316L powder, second one obtained with aluminum infiltration within the volume of the sinters. The observed porosity of the sinters has depended on the applied pressing conditions strongly, mainly on the value of cold isostatic pressure. The hardness of the first kind of sinters have achieved a value of 380 HV (98N, the hardness of the second kind - more than 400 HV (98N.Practical implications: The Al infiltrated sinter has been proposed as a material for a part of Diesel engine. As an example, a part of a fuel injection has been produced.Originality/value: The nanocrystalline 316L powder has been obtained using mechanical alloying process. The original method of hot isostatic

  16. Solute segregation on Σ3 and random grain boundaries in type 316L stainless steel

    International Nuclear Information System (INIS)

    Solute segregation and impurity segregation on random and Σ3 grain boundaries in a type 316L stainless steel were investigated by means of atom probe tomography (APT). Segregation of Mo, P, B, and C was observed on random grain boundaries, irrespective of grain boundary misorientation. Two-dimensional concentration maps along the grain boundary plane revealed that the concentrations of all segregated elements were not homogeneous and no co-segregation was observed. In contrast, no segregation was observed on Σ3 grain boundaries

  17. Cytotoxicity difference of 316L stainless steel and titanium reconstruction plate

    Directory of Open Access Journals (Sweden)

    Ni Putu Mira Sumarta

    2011-03-01

    Full Text Available Background: Pure titanium is the most biocompatible material today and used as a gold standard for metallic implants. However, stainless steel is still being used as implants because of its strength, ductility, lower price, corrosion resistant and biocompatibility. Purpose: This study was done to revealed the cytotoxicity difference between reconstruction plate made of 316L stainless steel and of commercially pure (CP titanium in baby hamster kidney-21 (BHK-21 fibroblast culture through MTT assay. Methods: Eight samples were prepared from reconstruction plates made of stainless steel type 316L grade 2 (Coen’s reconstruction plate® that had been cut into cylindrical form of 2 mm in diameter and 3 mm long. The other one were made of CP titanium (STEMA Gmbh® of 2 mm in diameter and 2,2 mm long; and had been cleaned with silica paper and ultrasonic cleaner, and sterilized in autoclave at 121° C for 20 minutes.9 Both samples were bathed into microplate well containing 50 μl of fibroblast cells with 2 x 105 density in Rosewell Park Memorial Institute-1640 (RPMI-1640 media, spinned at 30 rpm for 5 minutes. Microplate well was incubated for 24 and 48 hours in 37° C. After 24 hours, each well that will be read at 24 hour were added with 50 μl solution containing 5mg/ml MTT reagent in phosphate buffer saline (PBS solutions, then reincubated for 4 hours in CO2 10% and 37° C. Colorometric assay with MTT was used to evaluate viability of the cells population after 24 hours. Then, each well were added with 50 μl dimethyl sulfoxide (DMSO and reincubated for 5 minutes in 37° C. the wells were read using Elisa reader in 620 nm wave length. Same steps were done for the wells that will be read in 48 hours. Each data were tabulated and analyzed using independent T-test with significance of 5%. Results: This study showed that the percentage of living fibroblast after exposure to 316L stainless steel reconstruction plate was 61.58% after 24 hours and 62

  18. Modeling of the Tension and Compression Behavior of Sintered 316L Using Micro Computed Tomography

    Directory of Open Access Journals (Sweden)

    Doroszko Michał

    2015-06-01

    Full Text Available This paper describes the method of numerical modeling of the tension and compression behavior of sintered 316L. In order to take into account the shape of the mesostructures of materials in the numerical modeling, X-ray microtomography was used. Based on the micro-CT images, three-dimensional geometrical models mapped shapes of the porosity were generated. To the numerical calculations was used finite element method. Based on the received stress and strain fields was described the mechanism of deformation of the materials until fracture. The influence of material discontinuities at the mesoscopic scale on macromechanical properties of the porous materials was investigated.

  19. Corrosion tests of 316L and Hastelloy C-22 in simulated tank waste solutions

    Energy Technology Data Exchange (ETDEWEB)

    MJ Danielson; SG Pitman

    2000-02-23

    Both the 316L stainless steel and Hastelloy{reg_sign} C-22 gave satisfactory corrosion performance in the simulated test environments. They were subjected to 100 day weight loss corrosion tests and electrochemical potentiodynamic evaluation. This activity supports confirmation of the design basis for the materials of construction of process vessels and equipment used to handle the feed to the LAW-melter evaporator. BNFL process and mechanical engineering will use the information derived from this task to select material of construction for process vessels and equipment.

  20. Production of Ti-containing 316L stainless steel in a crucible induction furnace

    International Nuclear Information System (INIS)

    The production of type 316L stainless steel with titanium was studied. The stainless steel was produced in an induction furnace using 1010 steel as starting material. The carbon and impurities contents of the steel were lowered by means of the addition of iron oxide and lime respectively. Finally, the last slag was removed before adding nickel and ferroalloys. Experimental results showed the wear resistance of the crucibles with different contents of magnamix 363 and the corrosion resistance of the steel obtained caused by a solution of sulfuric acid. (author)

  1. Effect of Post-Weld Heat Treatment on Mechanical and Electrochemical Properties of Gas Metal Arc-Welded 316L (X2CrNiMo 17-13-2) Stainless Steel

    Science.gov (United States)

    Muhammad, F.; Ahmad, A.; Farooq, A.; Haider, W.

    2016-10-01

    In the present research work, corrosion behavior of post-weld heat-treated (PWHT) AISI 316L (X2CrNiMo 17-13-2) specimens joined by gas metal arc welding is compared with as-welded samples by using potentiodynamic polarization technique. Welded samples were PWHT at 1323 K for 480 s and quenched. Mechanical properties, corrosion behavior and microstructures of as-welded and PWHT specimens were investigated. Microstructural studies have shown grain size refinement after PWHT. Ultimate tensile strength and yield strength were found maximum for PWHT samples. Bend test have shown that PWHT imparted ductility in welded sample. Fractographic analysis has evidenced ductile behavior for samples. Potentiodynamic polarization test was carried out in a solution composed of 1 M H2SO4 and 1 N NaCl. Corrosion rate of weld region was 127.6 mpy, but after PWHT, it was decreased to 13.12 mpy.

  2. Effect of Post-Weld Heat Treatment on Mechanical and Electrochemical Properties of Gas Metal Arc-Welded 316L (X2CrNiMo 17-13-2) Stainless Steel

    Science.gov (United States)

    Muhammad, F.; Ahmad, A.; Farooq, A.; Haider, W.

    2016-08-01

    In the present research work, corrosion behavior of post-weld heat-treated (PWHT) AISI 316L (X2CrNiMo 17-13-2) specimens joined by gas metal arc welding is compared with as-welded samples by using potentiodynamic polarization technique. Welded samples were PWHT at 1323 K for 480 s and quenched. Mechanical properties, corrosion behavior and microstructures of as-welded and PWHT specimens were investigated. Microstructural studies have shown grain size refinement after PWHT. Ultimate tensile strength and yield strength were found maximum for PWHT samples. Bend test have shown that PWHT imparted ductility in welded sample. Fractographic analysis has evidenced ductile behavior for samples. Potentiodynamic polarization test was carried out in a solution composed of 1 M H2SO4 and 1 N NaCl. Corrosion rate of weld region was 127.6 mpy, but after PWHT, it was decreased to 13.12 mpy.

  3. Double Step Sintering Behavior Of 316L Nanoparticle Dispersed Micro-Sphere Powder

    Directory of Open Access Journals (Sweden)

    Jeon Byoungjun

    2015-06-01

    Full Text Available 316L stainless steel is a well-established engineering material and lots of components are fabricated by either ingot metallurgy or powder metallurgy. From the viewpoints of material properties and process versatility, powder metallurgy has been widely applied in industries. Generally, stainless steel powders are prepared by atomization processes and powder characteristics, compaction ability, and sinterability are quite different according to the powder preparation process. In the present study, a nanoparticle dispersed micro-sphere powder is synthesized by pulse wire explosion of 316L stainless steel wire in order to facilitate compaction ability and sintering ability. Nanoparticles which are deposited on the surface of micro-powder are advantageous for a rigid die compaction while spherical micro-powder is not to be compacted. Additionally, double step sintering behavior is observed for the powder in the dilatometry of cylindrical compact body. Earlier shrinkage peak comes from the sintering of nanoparticle and later one results from the micro-powder sintering. Microstructure as well as phase composition of the sintered body is investigated.

  4. Stability of passivated 316L stainless steel oxide films for cardiovascular stents.

    Science.gov (United States)

    Shih, Chun-Che; Shih, Chun-Ming; Chou, Kuang-Yi; Lin, Shing-Jong; Su, Yea-Yang

    2007-03-15

    Passivated 316L stainless steel is used extensively in cardiovascular stents. The degree of chloride ion attack might increase as the oxide film on the implant degrades from exposure to physiological fluid. Stability of 316L stainless steel stent is a function of the concentration of hydrated and hydrolyated oxide concentration inside the passivated film. A high concentration of hydrated and hydrolyated oxide inside the passivated oxide film is required to maintain the integrity of the passivated oxide film, reduce the chance of chloride ion attack, and prevent any possible leaching of positively charged ions into the surrounding tissue that accelerate the inflammatory process. Leaching of metallic ions from corroded implant surface into surrounding tissue was confirmed by the X-ray mapping technique. The degree of thrombi weight percentage [W(ao): (2.1 +/- 0.9)%; W(ep): (12.5 +/- 4.9)%, p electropolishing (EP) treatment groups was statistically significant in ex-vivo extracorporeal thrombosis experiment of mongrel dog. The thickness of neointima (T(ao): 100 +/- 20 microm; T(ep): 500 +/- 150 microm, p < 0.01) and the area ratio of intimal response at 4 weeks (AR(ao): 0.62 +/- 0.22; AR(ep): 1.15 +/- 0.42, p < 0.001) on the implanted iliac stents of New Zealand rabbit could be a function of the oxide properties. PMID:17072844

  5. Passivation Mechanism of 316L Stainless Steel in Oxidizing Acid Solution

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The compositions and the chemical valence states of elements of 316L stainless steel passive film formed in the oxidizing acid solution were studied by X-ray Photoelectron Spectroscopic (XPS) analysis. The electrochemical polarization curve was measured. The passivation process in the oxidizing acid solution was studied by AC impedance technology. The results indicated that the stable compounds layer was formed on the surface of the sample and the adsorption was the main step in the nitrite solution during passivation process. The catalysis passivation mechanism was put forward according to the experimental results. During passivation process, the water molecule was adsorbed on the surface of the sample at first in the oxidizing acid solution. The oxidizer in the solution played a role as catalyst. The oxide and hydroxide, which could be changed each other and finally formed stable passive film, were generated from adsorbing intermediate under the catalytic action. The mathematical models for predicting the steady polarization curve and the AC impedance spectra at certain conditions have been obtained. The passivation mechanism of 316L stainless steel in the oxidizing acid solution can be interpreted by the catalysis passivation mechanism.

  6. Strain rate dependence of impact properties of sintered 316L stainless steel

    Science.gov (United States)

    Lee, Woei-Shyan; Lin, Chi-Feng; Liu, Tsung-Ju

    2006-12-01

    This paper uses a material testing system (MTS) and a compressive split-Hopkinson bar to investigate the impact behaviour of sintered 316L stainless steel at strain rates ranging from 10 -3 s -1 to 7.5 × 10 3 s -1. It is found that the true stress, the rate of work hardening and the strain rate sensitivity vary significantly as the strain rate increases. The flow behaviour of the sintered 316L stainless steel can be accurately predicted using a constitutive law based on Gurson's yield criterion and the flow rule proposed by Khan, Huang and Liang (KHL). Microstructural observations reveal that the degree of localized grain deformation increases, but the pore density and the grain size decrease, with increasing strain rate. Adiabatic shear bands associated with cracking are developed at strain rates higher than 5.6 × 10 3 s -1. The fracture surfaces exhibit ductile dimples. The depth and density of these dimples decrease with increasing strain rate.

  7. Strain rate dependence of impact properties of sintered 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, W.-S. [Department of Mechanical Engineering, National Cheng Kung University, Tainan 701, Taiwan (China)]. E-mail: wslee@mail.ncku.edu.tw; Lin, C.-F. [National Center for High-Performance Computing, Hsin-Shi Tainan County 744, Taiwan (China); Liu, T.-J. [Department of Mechanical Engineering, National Cheng Kung University, Tainan 701, Taiwan (China)

    2006-12-15

    This paper uses a material testing system (MTS) and a compressive split-Hopkinson bar to investigate the impact behaviour of sintered 316L stainless steel at strain rates ranging from 10{sup -3} s{sup -1} to 7.5 x 10{sup 3} s{sup -1}. It is found that the true stress, the rate of work hardening and the strain rate sensitivity vary significantly as the strain rate increases. The flow behaviour of the sintered 316L stainless steel can be accurately predicted using a constitutive law based on Gurson's yield criterion and the flow rule proposed by Khan, Huang and Liang (KHL). Microstructural observations reveal that the degree of localized grain deformation increases, but the pore density and the grain size decrease, with increasing strain rate. Adiabatic shear bands associated with cracking are developed at strain rates higher than 5.6 x 10{sup 3} s{sup -1}. The fracture surfaces exhibit ductile dimples. The depth and density of these dimples decrease with increasing strain rate.

  8. Corrosion of type 316L stainless steel in a mercury thermal convection loop

    Energy Technology Data Exchange (ETDEWEB)

    DiStefano, J.R.; Manneschmidt, E.T.; Pawel, S.J.

    1999-04-01

    Two thermal convection loops fabricated from 316L stainless steel containing mercury (Hg) and Hg with 1000 wppm gallium (Ga), respectively, were operated continuously for about 5000 h. In each case, the maximum loop temperature was constant at about 305 degrees C and the minimum temperature was constant at about 242 degrees C. Coupons in the hot leg of the Hg-loop developed a posous surface layer substantially depleted of nickel and chromium, which resulted in a transformation to ferrite. The coupon exposed at the top of the hot leg in the Hg-loop experienced the maximum degradation, exhibiting a surface layer extending an average of 9-10 mu m after almost 5000 h. Analysis of the corrosion rate data as a function of temperature (position) in the Hg-loop suggests wetting by the mer cury occurred only above about 255 degrees C and that the rate limiting step in the corrosion process above 255 degrees C is solute diffusion through the saturated liquid boundary layer adjacent to the corroding surface. The latter factor suggests that the corrosion of 316L stainless steel in a mercury loop may be velocity dependent. No wetting and no corrosion were observed on the coupons and wall specimens removed from the Hg/Ga loop after 5000 h of operation.

  9. Phase transformation of 316L stainless steel from wire to fiber

    International Nuclear Information System (INIS)

    In this work, quantitative crystalline phase analysis of 316L stainless steel from wire to fiber using a multi-pass cold drawing process was studied using the Rietveld whole XRD profile fitting technique. The different diameters of the fibers: 179, 112, 75, 50, 34, 20, and 8 μm, were produced from an as-received wire with a diameter of 190 μm. The crystalline phases were identified using MDI Jade 5.0 software. The volume fractions of crystalline phases were estimated using a Materials Analysis Using Diffraction software. XRD analysis revealed that the crystal structure of as-received wire is essentially a γ-austenite crystalline phase. The phase transformation occurred during the 316L stainless steel from wire to fiber. Three crystalline phases such as γ-austenite, α'-martensite, and sigma phase of the fine fiber were observed. A cold drawing accelerates the sigma phase precipitates, particularly during the heat treatment of the fiber.

  10. Parylene coatings on stainless steel 316L surface for medical applications — Mechanical and protective properties

    International Nuclear Information System (INIS)

    The mechanical and protective properties of parylene N and C coatings (2–20 μm) on stainless steel 316L implant materials were investigated. The coatings were characterized by scanning electron and confocal microscopes, microindentation and scratch tests, whereas their protective properties were evaluated in terms of quenching metal ion release from stainless steel to simulated body fluid (Hanks solution). The obtained results revealed that for parylene C coatings, the critical load for initial cracks is 3–5 times higher and the total metal ions release is reduced 3 times more efficiently compared to parylene N. It was thus concluded that parylene C exhibits superior mechanical and protective properties for application as a micrometer coating material for stainless steel implants. - Highlights: ► Parylene biocompatible coating was applied for steel implant surfaces by CVD method. ► Mechanical and protective properties of polymer layers were determined. ► Rival discrimination between parylene N and C on steel 316L was performed. ► Total metal ions release was reduced more efficiently by parylene C coating. ► Critical load for initial cracks was 3–5 times higher for parylene C coating.

  11. Dislocation evolution in 316L stainless steel subjected to uniaxial ratchetting deformation

    International Nuclear Information System (INIS)

    Dislocation patterns and their evolution in 316L stainless steel subjected to uniaxial stress-controlled cyclic loading with occurrence of ratchetting deformation were observed by transmission electron microscopy (TEM). The microscopic observations show that the dislocation patterns change from low density patterns such as dislocation lines and pile-ups to those with higher dislocation density such as dislocation tangles, veins, walls, and cells, when the macroscopic ratchetting strain progressively increases with the number of cycles. Although one or two kinds of dislocation patterns mentioned above are prevailing in most of the grains at certain stage of ratchetting deformation, other patterns can be also observed in some grains at the same time. The features of dislocation evolution presented during the uniaxial ratchetting deformation are summarized by comparing with the dislocation patterns observed during monotonic tension and symmetrical uniaxial strain-controlled cyclic loading. The uniaxial ratchetting of 316L stainless steel can be qualitatively explained by the observed dislocation patterns and their variation with the number of cycles.

  12. Effect of the aging treatment in the fractures mechanics of welded joints of steel 316L

    International Nuclear Information System (INIS)

    The austenitic stainless steel 316L is widely used in nuclear industry because of its excellent mechanical properties and corrosion resistance. These properties must be evaluated in order to prevent failure and extend the life of equipment. The microstructure in the weld fusion zone consists on an austenite matrix with 5-12% of delta ferrite met stable at room temperature. However the pressurized water reactors operate at temperatures in the range 290-325 deg C, thus welds may be susceptible to thermal aging embrittlement after long service life. According to the literature, this occurs due to the spinodal decomposition. Therefore, the purpose of this study was to evaluate the mechanical properties of 316L stainless steel welds by hardness and tensile tests before and after heat treatment. In this regard, two steel plates were welded and part of the material was heat treated at 335 deg C for 1000 hours. The tests after heat treatment showed an increase of only 4% in ultimate tensile strength and an increase of 28% in hardness. No changes were observed in the material microstructure, however according to literature changes can be identified by transmission electron microscopy. The curves of impact energy vs. temperature showed little change but, it was not able to observe a ductile-brittle transition and images of microstructure from scanning electronic microscopy (SEM) did not show fragile behavior. (author)

  13. Cyclic mechanical behavior of 316L: Uniaxial LCF and strain-controlled ratcheting tests

    Energy Technology Data Exchange (ETDEWEB)

    Facheris, G., E-mail: giacomo.facheris@psi.ch [Laboratory for Nuclear Materials, Nuclear Energy and Safety Research Department, Paul Scherrer Institute, 5232 Villigen PSI (Switzerland); Janssens, K.G.F., E-mail: koen.janssens@psi.ch [Laboratory for Nuclear Materials, Nuclear Energy and Safety Research Department, Paul Scherrer Institute, 5232 Villigen PSI (Switzerland)

    2013-04-15

    Highlights: ► Characterization of cyclic plastic deformation behavior of plate and tubular 316L. ► Strain-controlled ratcheting response between room temperature and 200 °C. ► Isotropic cyclic hardening is dependent on the yield criterion used. ► Ratcheting induced hardening mostly affects the kinematic hardening component. ► Ratcheting induced hardening is related to the mean strain and the ratcheting rate. -- Abstract: With the purpose of analyzing the fatigue behavior under loading conditions relevant for the primary cooling circuit of a light water nuclear reactor, a set of uniaxial low cycle fatigue and strain-controlled ratcheting tests (also named ‘cyclic tension tests’) has been performed at room temperature and at 200 °C on specimens manufactured from two different batches of stainless steel grade 316L. The experiments have been repeated varying strain amplitude, cyclic ratcheting rate and ratcheting direction in order to investigate the influence on the cyclic deformation behavior. In strain-controlled ratcheting tests, the stress response is found to be a superposition of two hardening mechanisms: the first one due to the zero mean strain cycling and the second one linked with the monotonic drifting of mean plastic strain. An approach is proposed to distinguish the effect of each mechanism and the influence of the test parameters on the hardening mechanisms is discussed.

  14. Preparation and characterization of stainless steel 316L/HA biocomposite

    Directory of Open Access Journals (Sweden)

    Gilbert Silva

    2013-04-01

    Full Text Available The austenitic stainless steel 316L is the most used metallic biomaterials in orthopedics applications, especially in the manufacture of articulated prostheses and as structural elements in fracture fixation, since it has high mechanical strength. However, because it is biologically inactive, it does not form chemical bond with bone tissue, it is fixed only by morphology. The development of biocomposites of stainless steel with a bioactive material, such as hydroxyapatite - HA, is presented as an alternative to improve the response in the tissue-implant interface. However significant reductions in mechanical properties of the biocomposite can occur. Different compositions of the biocomposite stainless steel 316L/HA (5, 20 and 50 wt. (% HA were prepared by mechanical alloying. After milling the powders for 10 hours, the different compositions of the biocomposite were compacted isostatically and sintered at 1200 ºC for 2 hours. The mechanical properties of the biocomposites were analyzed by compression tests. The powders and the sintered composites were analyzed by scanning electron microscopy (SEM and X-ray diffraction (XRD.

  15. HIP of stainless steel 316L considered at the mesoscopic scale: Numerical modelling and experimental characterization

    International Nuclear Information System (INIS)

    A two and three-dimensional finite element simulation of HIP (Hot Isostatic Pressing) at mesoscopic scale is proposed, in view of an in-depth understanding of the different physical mechanisms involved in powder densification. The model is formulated in a Eulerian framework, using level set formulation and adaptive meshing and re-meshing strategy to identify particle interactions inside a representative elementary volume (REV). A statistical generator is in charge of the definition of the initial configuration under the constraint of accounting for the real particle size distribution. Mechanical boundary conditions are applied to the REV, resulting in the deformation of particles and densification of the REV. As a first approach, the power-law creep of particles is considered as the unique densification mechanism. Starting from data issued from macroscopic simulations of the HIPping of a part made of 316L powder, mesoscopic simulations in different locations of the part have been carried out (macro-to-meso approach). The results of these simulations are presented and discussed in the light of experimental studies (optical microscopy and SEM, EBSD, EPMA) of the structure and microstructure of the compact, which were obtained from interrupted compactions. Mechanical tests on fully densified 316L were also conducted. (author)

  16. Characterization of 316L steel welded joints irradiated between 15 to 41 dpa

    International Nuclear Information System (INIS)

    Solution annealed austenitic stainless steel Type 316L has been selected for use in the Next European Torus First Wall. Specimens taken from the European Reference Type 316L steel and welds, including electron beam, manual metal arc and weld deposits, have been irradiated at temperatures between 4120C to 5450C to neutron doses ranging from 15 through 41 dpa. Post irradiation experiments conducted have included density and dimensional measurements, tensile, fracture mechanics, fatigue crack growth rate, low cycle fatigue, and creep-fatigue tests. Irradiated specimens undergo dimensional changes with a maximum swelling (about 5%) occurring in specimens irradiated to 41 dpa at about 4500C. Yield stress and ultimate tensile strength have been found to sharply increase, reaching levels as high as 250% in the temperature range of 400-4500C. A significant decrease has been observed in the tensile elongation with the uniform elongation of some welded specimens attaining values as low as 1%. Fracture toughness of welded materials have also been found to sharply decrease particularly in weld deposits. Fatigue crack growth rate and continuous fatigue resistance of weldments have been found to be particularly affected by irradiation. It is concluded that for NET conditions, where the irradiation doses are significantly lower than the doses used in the present study (<15 dpa) and consequently the mechanical property changes will be less severe, swelling data in the range of 5 to 15 dpa are mostly needed

  17. Effects of heat treatments on microstructure changes in the interface of Cu/SS316L joint materials

    International Nuclear Information System (INIS)

    Precipitation and dispersion strengthened copper alloys joined with 316L austenitic stainless steel are expected to be heat sink materials in the first wall and divertor of International Thermonuclear Experimental Reactor (ITER) owing to the good thermal conductivity of Cu alloys. In the present study, the effects of heat treatment on microstructural stability in the interface of CuNiBe/SS316L and CuAl25/SS316L have been investigated. In the as-received CuNiBe/SS316L joints, voids were observed at the interface, and in the stainless steel side near the interface. But in the CuAl25/SS316L joints, voids were observed only in the Cu side near the interface. These voids would have a significant effect on the mechanical properties of joints. The results of annealing experiments showed that the microstructures in the interface of both types of joints were thermally stable during annealing at 573 and 673 K for 100 h

  18. Effect of Mercury Velocity on Corrosion of Type 316L Stainless Steel in a Thermal Convection Loop

    Energy Technology Data Exchange (ETDEWEB)

    Pawel, SJ

    2001-03-23

    Two 316L thermal convection loops (TCLs) containing several types of 316L specimens circulated mercury continuously for 2000 h at a maximum temperature of 300 C. Each TCL was fitted with a venturi-shaped reduced section near the top of the hot leg for the purpose of locally increasing the Hg velocity. Results suggest that an increase in velocity from about 1.2 m/min (bulk flow) to about 5 mmin (reduced section) had no significant impact on compatibility of 316L with Hg. In addition, various surface treatments such as gold-plating, chemical etching, polishing, and steam cleaning resulted in little or no influence on compatibility of 316L with Hg when compared to nominal mill-annealed/surface-ground material. A sensitizing heat treatment also had little/no effect on compatibility of 316L with Hg for the bulk specimen, although intergranular attack was observed around the specimen holes in each case. It was determined that carburization of the hole area had occurred as a result of the specimen fabrication process potentially rendering the specimens susceptible to corrosion by Hg at these locations. To avoid sensitization-related compatibility issues for SNS components, selection of low carbon grades of stainless steel and control of the fabrication process is recommended.

  19. Assessment of delta ferrite in multipass TIG welds of 40 mm thick SS 316L plates: a comparative study of ferrite number (FN) prediction and experimental measurements

    International Nuclear Information System (INIS)

    Austenitic stainless steels are widely used in the fabrication of fusion reactor major systems like vacuum vessel, divertor, cryostat and other major structural components development. AISI SS316L materials of different thicknesses are utilized due to the superior mechanical properties, corrosion resistance, fatigue and stability at high temperature operation. The components are developed by using welding techniques like TIG welding with suitable filler material. Like in case of vacuum vessel, the multipass welding is unavoidable due to the use of high thickness plates (like in case of ITER and DEMO reactors). In general austenitic welds contains fraction of delta ferrite phase in multipass welds. The quantification depends on the weld thermal cycles like heat input and cooling rates associated with process conditions and chemical composition of the welds. Due to the repeated weld thermal passes, the microstructure adversely alters due to the presence of complex phases like austenite, ferrite and delta ferrite and subsequently influence the mechanical properties like tensile and impact toughness of joints. Control of the delta ferrite is necessary to hold the compatible final properties of the joints and hence its evaluation vital before the fabrication process. The present paper reports the detail analysis of delta ferrite phase in welded region and heat affected zones of 40 mm thick SS316L plates welded by special design multipass narrow groove TIG welding process under three different heat input conditions (1.67 kJ/mm, 1.78 kJ/mm, 1.87 kJ/mm). The correlation of delta ferrite microstructure with optical microscope and high resolution SEM has been carried out and different type of acicular and vermicular delta ferrite structures is observed. This is further correlated with the non destructive magnetic measurement using Ferrite scope. The measured ferrite number (FN) is correlated with the formed delta ferrite phase. The chemical composition of weld samples is

  20. Studies on corrosion protection of laser hybrid welded AISI 316 by laser remelting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Ambat, Rajan; Rasmussen, A.J.

    2005-01-01

    laser surface melting on microstructure and corrosion behaviour of AISI 316L welds. Welding and laser treatment parameters were varied. General corrosion behaviour of the weld and laser treated surface was characterised using a gel visualization test. The local electrochemistry of the weld and laser......Unlike in autogenous laser welding, hybrid laser welding of stainless steel could introduce grain boundary carbides due to low cooling rates. Formation of grain boundary carbides leads to reduced corrosion properties. Studies have initially been carried out on hybrid laser welding and subsequent...... treated surface was investigated using a novel micro electrochemical technique with a tip resolution of ~1 mm. Results show that hybrid laser welding of 316L has increased corrosion susceptibility probably as a result of grain boundary carbide formation. However a suitable post laser treatment could...

  1. Effect of surface passivation on corrosion resistance and antibacterial properties of Cu-bearing 316L stainless steel

    Science.gov (United States)

    Zhao, Jinlong; Xu, Dake; Shahzad, M. Babar; Kang, Qiang; Sun, Ying; Sun, Ziqing; Zhang, Shuyuan; Ren, Ling; Yang, Chunguang; Yang, Ke

    2016-11-01

    The resistance for pitting corrosion, passive film stability and antibacterial performance of 316L-Cu SS passivated by nitric acid solution containing certain concentration of copper sulfate, were studied by electrochemical cyclic polarization, electrochemical impedance spectroscopy (EIS) and co-culture with bacteria. Inductively coupled plasma mass spectrometry (ICP-MS) was used to analyze the Cu2+ ions release from 316L-Cu SS surface. XPS analysis proved that the enrichment of CuO, Cr2O3 and Cr(OH)3 on the surface of specimen could simultaneously guarantee a better corrosion resistance and stable antibacterial properties. The biocompatibility evaluation determined by RTCA assay also indicated that the 316L-Cu SS after antibacterial passivation was completely biocompatible.

  2. Bone-like apatite formation on HA/316L stainless steel composite surface in simulated body fluid

    Institute of Scientific and Technical Information of China (English)

    FAN Xin; CHEN Jian; ZOU Jian-peng; WAN Qian; ZHOU Zhong-cheng; RUAN Jian-ming

    2009-01-01

    HA/316L stainless steel(316L SS) biocomposites were prepared by hot-pressing technique. The formation of bone-like apatite on the biocomposite surfaces in simulated body fluid(SBF) was analyzed by digital pH meter, plasma emission spectrometer, scanning electron microscope(SEM) and energy dispersive X-ray energy spectrometer(EDX). The results indicate that the pH value in SBF varies slightly during the immersion. It is a dynamic process of dissolution-precipitation for the formation of apatite on the surface. With prolonging immersion time, Ca and P ion concentrations increase gradually, and then approach equilibrium. The bone-like apatite layer forms on the composites surface, which possesses benign bioactivity and favorable biocompatibility and achieves osseointegration, and can provide firm fixation between HA60/316L SS composite implants and human body bone.

  3. Effect of Cold-Rolling on Precipitation Phenomena in Sensitized Type 316L and 340L Austenitic Stainless Steels

    Institute of Scientific and Technical Information of China (English)

    H.Tsubakino; A.Yamamoto; T. Yamada; L.Liu; M.Terasawa; S.Nakahigashi; H.Harada

    2004-01-01

    Precipitation phenomena in Type 316L and 304L stainless steels were studied mainly by transmission electron microscopic (TEM) observations after cold-rolling ranging from 0% (as solution annealed) to 80% reduction in thickness,and then by sensitization treatment. Precipitates were identified by electron diffraction analysis and EDS analysis.Precipitates observed in sensitized 316L stainless steel were sigma and chi phases, whereas carbide and sigma were observed in sensitized 304L stainless steel. Recrystallized grains were formed in 30% cold-rolled and sensitized 304L.However, the tendency toward recrystallization in sensitized 316L was much lower than in 304L. Precipitation of sigma and chi phases was accelerated by cold-rolling and they were observed at grain boundaries in lower cold-rolling; they were also seen, in grain interiors in higher cold-rolling. Higher deformation induced partially recrystallization combined with precipitation, resulting in the formation of heterogeneous microstructures.

  4. Electrophoretic deposition of a bioactive Si, Ca-rich glass coating on 316L stainless steel for biomedical applications

    Directory of Open Access Journals (Sweden)

    H. H. Rodríguez

    2011-12-01

    Full Text Available This work consisted in the development and characterization of a vitroceramic coating on 316L stainless steel bymeans of electrophoretic deposition (EPD. This vitroceramic coating was obtained through a Si-, Ca-rich glas coating crystallization. The electrophoretic deposition tests were performed on 316L stainless steel mechanically polished substrates. The results suggest that the electrophoretic coatings adhered well to the metallic surfaces. Theresults demonstrate that the crystallized coatings are potentially bioactive, because a dense and homogeneous apatite layer, similar to a bone, makes up.

  5. Corrosion, haemocompatibility and bacterial adhesion behaviour of TiZrN-coated 316L SS for bioimplants

    Indian Academy of Sciences (India)

    Gobi Saravanan Kaliaraj; Vinita Vishwakarma; Ananthakumar Ramadoss; D Ramachandran; Arul Maximus Rabel

    2015-08-01

    TiZrN coating was deposited on 316L stainless steel (SS) by the reactive magnetron co-sputtering technique. Cubic phase of TiZrN with uniform surface morphology was observed by X-ray diffraction and atomic force microscopy. Bacterial adhesion, haemocompatibility and corrosion behaviour of TiZrN coating were examined in order to evaluate the coating’s compatibility for ideal implant. Results revealed that TiZrN coatings exhibited less bacterial attachment against Staphylococcus aureus and Escherichia coli bacteria, negligible platelets activation and superior corrosion resistance than the uncoated 316L SS.

  6. Improved corrosion resistance of 316L stainless steel by nanocrystalline and electrochemical nitridation in artificial saliva solution

    Science.gov (United States)

    Lv, Jinlong; Liang, Tongxiang

    2015-12-01

    The fluoride ion in artificial saliva significantly changed semiconductor characteristic of the passive film formed on the surface of 316L stainless steels. The electrochemical results showed that nanocrystalline α‧-martensite improved corrosion resistance of the stainless steel in a typical artificial saliva compared with coarse grained stainless steel. Moreover, comparing with nitrided coarse grained stainless steel, corrosion resistance of the nitrided nanocrystalline stainless steel was also improved significantly, even in artificial saliva solution containing fluoride ion. The present study showed that the cryogenic cold rolling and electrochemical nitridation improved corrosion resistance of 316L stainless steel for the dental application.

  7. Creep-fatigue behaviour of type 304 and 316L(N) in flowing sodium

    International Nuclear Information System (INIS)

    Low cycle fatigue tests with hold periods up to 24 h have been performed on types 304 and 316L(N) stainless steel in air and in flowing sodium at 550deg C. It was shown that the number of cycles to failure decreases with increasing hold times and that the failure mode changes from trans- to intercrystalline fracture. A beneficial effect of sodium occurs under pure cyclic loading and with short hold times. With the longest hold times similar behaviour in both environments has been observed. Tests on long term pre-exposed (sodium, 550deg C, 10,000 h) specimens show that strong carbide precipitation increases the number of cycles to failure in flowing sodium. (orig.)

  8. Study of TiC+TiN Multiple Films On Type of 316L Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    XUE Qi; JIN Yong; HU Dong-ping; HUANG Ben-sheng; DENG Bai-quan

    2004-01-01

    In this paper, the synthesis process of TiC+TiN multiple films on super-low-carbon stainless steels is reported.The TiC layer is coated as the first layer in the multiple film, the change of growth rate of the film on the 316L Stainless steel is not same as the one on carbides substrates, while the mole ratio of CH4 to TiCl4 (mCH4/TiCl4) is changed from 1.2to 2.0. The Ti [C, N], as a kind of inter-layer between TiC and TiN layers, is helpful to improve the adhesion between the TiC and TiN layer. The cooling rate greatly influences the quality of the adhesion between the TiC+TiN film and substrates.

  9. Study of TiC+TiN Multiple Films On Type of 316L Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    XUEQi; JINYong; HUDong-ping; HUANGBen-sheng; DENGBai-quan

    2004-01-01

    In this paper, the synthesis process of TiC+TiN multiple films on super-low-carbon stainless steels is reported. The TiC layer is coated as the first layer in the multiple film, the change of growth rate of the film on the 316L Stainlesss teel is not same as the one on carbides substrates, while the mole ratio of CH4 to TiCl4 (mCH4/TiCl4) is changed from 1.2 to 2.0. The Ti [C,N], as a kind of inter-layer between TiC and TiN layers, is helpful to improve the adhesion hetween the TiC and TiN layer. The cooling rate greatly influences the quality of the adhesion between the TiC+TiN film and substrates.

  10. Cyclic deformation behavior of a 316L austenitic stainless steel processed by high pressure torsion

    International Nuclear Information System (INIS)

    The influence of severe plastic deformation (SPD) on the fatigue behavior of a modified 316L austenitic stainless steel is investigated. Different ultrafine-grained and nanocrystalline microstructures are obtained by changing the processing parameters and applying a post heat treatment procedure. Samples are fatigued using both, load and strain controlled experiments. High pressure torsion processing makes it possible to reach a saturation microstructure, which is cyclically stable up to a stress level three times higher than the stress level of the coarse-grained structure. Fracture surface investigations and surface damage clearly show that the failure behavior of the SPD states under cyclic loading is different to their coarse-grained counterparts. For these microstructures, localized deformation in shear bands seems to play a major role for crack initiation and propagation. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  11. Acoustic emission detection of 316L stainless steel welded joints during intergranular corrosion

    Institute of Scientific and Technical Information of China (English)

    Meng-yu Chai; Quan Duan; Wen-jie Bai; Zao-xiao Zhang; Xu-meng Xie

    2015-01-01

    This study analyzes acoustic emission (AE) signals during the intergranular corrosion (IGC) process of 316L stainless steel welded joints under different welding currents in boiling nitric acid. IGC generates several AE signals with high AE activity. The AE tech-nique could hardly distinguish IGC in stainless steel welded joints with different welding heat inputs. However, AE signals can effectively distinguish IGC characteristics in different corrosion stages. The IGC resistance of a heat-affected zone is lower than that of a weld zone. The initiation and rapid corrosion stages can be distinguished using AE results and microstructural analysis. Moreover, energy count rate and am-plitude are considered to be ideal parameters for characterizing different IGC processes. Two types of signals are detected in the rapid corro-sion stage. It can be concluded that grain boundary corrosion and grain separation are the AE sources of type 1 and type 2, respectively.

  12. A Shear Strain Route Dependency of Martensite Formation in 316L Stainless Steel.

    Science.gov (United States)

    Kang, Suk Hoon; Kim, Tae Kyu; Jang, Jinsung; Oh, Kyu Hwan

    2015-06-01

    In this study, the effect of simple shearing on microstructure evolution and mechanical properties of 316L austenitic stainless steel were investigated. Two different shear strain routes were obtained by twisting cylindrical specimens in the forward and backward directions. The strain-induced martensite phase was effectively obtained by alteration of the routes. Formation of the martensite phase clearly resulted in significant hardening of the steel. Grain-size reduction and strain-induced martensitic transformation within the deformed structures of the strained specimens were characterized by scanning electron microscopy - electron back-scattered diffraction, X-ray diffraction, and the TEM-ASTAR (transmission electron microscopy - analytical scanning transmission atomic resolution, automatic crystal orientation/phase mapping for TEM) system. Significant numbers of twin networks were formed by alteration of the shear strain routes, and the martensite phases were nucleated at the twin interfaces.

  13. Cytocompatibility and mechanical properties of novel porous 316 L stainless steel.

    Science.gov (United States)

    Kato, Komei; Yamamoto, Akiko; Ochiai, Shojiro; Wada, Masahiro; Daigo, Yuzo; Kita, Koichi; Omori, Kenichi

    2013-07-01

    Novel 316 L stainless steel (SS) foam with 85% porosity and an open pore diameter of 70-440 μm was developed for hard tissue application. The foam sheet with a 200-μm diameter had superior cell proliferation and penetration as identified through in vitro experiments. Calcification of human osteosarcoma cells in the SS foam was observed. Multi-layered foam preparation is a potential alternative technique that satisfies multi-functional requirements such as cell penetration and binding strength to the solid metal. In tensile tests, Young's modulus and the strength of the SS foam were 4.0 GPa and 11.2 MPa respectively, which is comparable with human cancellous bone. PMID:23623090

  14. Anticoagulant surface of 316 L stainless steel modified by surface-initiated atom transfer radical polymerization.

    Science.gov (United States)

    Guo, Weihua; Zhu, Jian; Cheng, Zhenping; Zhang, Zhengbiao; Zhu, Xiulin

    2011-05-01

    Polished 316 L stainless steel (SS) was first treated with air plasma to enhance surface hydrophilicity and was subsequently allowed to react with 2-(4-chlorosulfonylphenyl)ethyltrimethoxysilane to introduce an atom transfer radical polymerization (ATRP) initiator. Accordingly, the surface-initiated atom transfer radical polymerization of polyethylene glycol methacrylate (PEGMA) was carried out on the surface of the modified SS. The grafting progress was monitored by water contact angle measurements, X-ray photoelectron spectroscopy and atomic force microscopy. The polymer thickness as a function different polymerization times was characterized using a step profiler. The anticoagulative properties of the PEGMA modified SS surface were investigated. The results showed enhanced anticoagulative to acid-citrate-dextrose (ACD) blood after grafting PEGMA on the SS surface. PMID:21528878

  15. The surface cleanliness of 316 L + N stainless steel studied by SIMS and AES

    CERN Document Server

    Mathewson, A G

    1974-01-01

    Some cleaning methods for 316 L+N stainless steel including solvent cleaning, high temperature treatment in vacuo and gas discharge cleaning have been studied by SIMS and AES with a view to providing a clean vacuum chamber surface with low gas desorption under ion bombardment. After solvent cleaning the main surface contaminant was found to be C and its associated compounds. Laboratory investigations on small samples of stainless steel showed that clean surfaces could be obtained by heating in vacuo to 800 degrees C followed by exposure to air and by argon or argon/10% oxygen discharge cleaning. Due to a cross contamination within the vacuum system, the 800 degrees C treated chamber gave positive desorption coefficients under ion bombardment. The pure argon discharge cleaned chambers proved stable giving negative desorption coefficients up to 2200 eV ion energy even after several weeks storage discharge treatment and installation. (10 refs).

  16. A three dimensional discrete dislocation dynamics modelling of the early cycles of fatigue in an austenitic stainless steel 316L: dislocation microstructure and damage analysis; Modelisation physique des stades precurseurs de l'endommagement en fatigue dans l'acier inoxydable austenitique 316L

    Energy Technology Data Exchange (ETDEWEB)

    Depres, Ch

    2005-07-01

    A numerical code modelling the collective behaviour of dislocations at a mesoscopic scale (Discrete Dislocation Dynamics code) is used to analyse the cyclic plasticity that occurs in surface grains of an AISI 316L stainless steel, in order to understand the plastic mechanism involved in crack initiation in fatigue. Firstly, the analyses of both the formation and the evolution of the dislocation microstructures show the crucial role of cross-slip played in the strain localization in the form of slip bands. As the cycling proceeds, the slip bands exhibit well-organized dislocation arrangements that substitute to dislocation tangles, involving specific interaction mechanisms between primary and deviate systems. Secondly, both the surface displacements generated by plastic slip and the distortion energy induced by the dislocation microstructure have been analysed. We find that an irreversible surface relief in the form of extrusion/intrusion can be induced by cyclic slip of dislocations. The number of cycles for the crack initiation follows a Manson-Coffin type law. The analyses of the concentration of the distortion energy and its repartition in the slip bands show that beneficial energetic zones may be present at the very beginning of the cycling, and that mode-II crack propagation in the surface grains results from a succession of micro-crack initiations along primary slip plane, which is facilitated by various effects (stress concentration due to surface relief, environment effects...). Finally, a dislocation-based model for cyclic plasticity is proposed from Discrete Dislocation Dynamics results. (author)

  17. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings.

    Science.gov (United States)

    Eric Jones, John; Chen, Meng; Yu, Qingsong

    2014-10-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20-25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH₃/O₂ plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O- and N-contents on the surfaces were substantially increased after NH₃/O₂ plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH₃/O₂ plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream.

  18. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings.

    Science.gov (United States)

    Eric Jones, John; Chen, Meng; Yu, Qingsong

    2014-10-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20-25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH₃/O₂ plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O- and N-contents on the surfaces were substantially increased after NH₃/O₂ plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH₃/O₂ plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream. PMID:24500866

  19. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings

    Science.gov (United States)

    Jones, John Eric; Chen, Meng; Yu, Qingsong

    2015-01-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20–25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH3/O2 plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O-and N-contents on the surfaces were substantially increased after NH3/O2 plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH3/O2 plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electro-chemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream. PMID:24500866

  20. Determination of physical properties for β-TCP + chitosan biomaterial obtained on metallic 316L substrates

    Energy Technology Data Exchange (ETDEWEB)

    Mina, A. [Tribology, Powder Metallurgy and Processing of Solid Recycled Research Group, Universidad del Valle, Cali (Colombia); Tecno-Academia ASTIN SENA Reginal Valle (Colombia); Castaño, A. [Tribology, Powder Metallurgy and Processing of Solid Recycled Research Group, Universidad del Valle, Cali (Colombia); Caicedo, J.C., E-mail: julio.cesar.caicedo@correo.univalle.edu.co [Tribology, Powder Metallurgy and Processing of Solid Recycled Research Group, Universidad del Valle, Cali (Colombia); Caicedo, H.H. [Biologics Research, Biotechnology Center of Excellence, Janssen R& D, LLC, Pharmaceutical Companies of Johnson & Johnson, Spring House, PA 19477 (United States); National Biotechnology & Pharmaceutical Association, Chicago, IL 60606 (United States); Aguilar, Y. [Tribology, Powder Metallurgy and Processing of Solid Recycled Research Group, Universidad del Valle, Cali (Colombia)

    2015-06-15

    Material surface modification, particularly the deposition of special coatings on the surface of surgical implants, is extensively used in bone tissue engineering applications. β-Tricalcium phosphate/Chitosan (β-TCP/Ch) coatings were deposited on 316L stainless steel (316L SS) substrates by a cathodic electro-deposition technique at different coating compositions. The crystal lattice arrangements were analyzed by X-Ray diffraction (XRD), and the results indicated that the crystallographic structure of β-TCP was affected by the inclusion of the chitosan content. The changes in the surface morphology as a function of increasing chitosan in the coatings via scanning electron microscopy (SEM) and atomic force microscopy (AFM) showed that root-mean square values of the β-TCP/Ch coatings decreased by further increasing chitosan percentage. The elastic–plastic characteristics of the coatings were determined by conducting nanoindentation test, indicating that increase of chitosan percentage is directly related to increase of hardness and elastic modulus of the β-TCP/Ch coatings. Tribological characterization was performed by scratch test and pin-on-disk test to analyze the changes in the surface wear of β-TCP/Ch coatings. Finally, the results indicated an improvement in the mechanical and tribological properties of the β-TCP/Ch coatings as a function of increasing of the chitosan percentage. This new class of coatings, comprising the bioactive components, is expected not only to enhance the bioactivity and biocompatibility, but also to protect the surface of metallic implants against wear and corrosion. - Highlights: • Superficial phenomenon that occurs in tribological surface of β-tricalcium phosphate-chitosan coatings. • Improvement on surface mechanical properties of ceramic-polymeric and response to surface tribological damage. • β-tricalcium phosphate-chitosan coatings that offer highest performance in the biomedical devices.

  1. The effect of repeated repair welding on mechanical and corrosion properties of stainless steel 316L

    International Nuclear Information System (INIS)

    Highlights: • Microstructure and properties of the HAZ were analyzed. • Delta ferrite morphology changed, and ferrite content decreased. • Adverse effect on yield and ultimate tensile strength was negligible. • The absorbed energy and hardness decreases with increasing number of weld-repair. • The sensitivity to pitting corrosion was increased. - Abstract: The purpose of this study is to evaluate changes in the mechanical, micro structural and the corrosion properties of stainless steel 316L under repeated repair welding. The welding and the repair welding were conducted by shielded metal arc welding (SMAW). The SMAW welding process was performed using E316L filler metals. Specimen of the base metal and different conditions of shielded metal arc welding repairs were studied by looking in the micro structural changes, the chemical composition of the phases, the grain size (in the heat affected zone) and the effect on the mechanical and corrosion properties. The microstructure was investigated using optical microscopy (OM) and scanning electron microscopy (SEM). The chemical composition of the phases was determined using energy dispersive spectrometry (EDS). The corrosion behavior in 1 M H2SO4 + 3.5% NaCl solution was evaluated using a potentiodynamic polarization method. Tensile tests, Charpy-V impact resistance and Brinell hardness tests were conducted. Hardness of the heat affected zone decreased as the number of repairs increased. Generally an increase in the yield strength (YS) and the ultimate tensile strength (UTS) occurred with welding. After the first repair, a gradual decrease in YS and UTS occurred but the values of YS and UTS were not less than values of the base metal. Significant reduction in Charpy-V impact resistance with the number of weld repairs were observed when the notch location was in the HAZ. The HAZ of welding repair specimen is more sensitive to pitting corrosion. The sensitivity of HAZ to pitting corrosion was increased by

  2. Determination of physical properties for β-TCP + chitosan biomaterial obtained on metallic 316L substrates

    International Nuclear Information System (INIS)

    Material surface modification, particularly the deposition of special coatings on the surface of surgical implants, is extensively used in bone tissue engineering applications. β-Tricalcium phosphate/Chitosan (β-TCP/Ch) coatings were deposited on 316L stainless steel (316L SS) substrates by a cathodic electro-deposition technique at different coating compositions. The crystal lattice arrangements were analyzed by X-Ray diffraction (XRD), and the results indicated that the crystallographic structure of β-TCP was affected by the inclusion of the chitosan content. The changes in the surface morphology as a function of increasing chitosan in the coatings via scanning electron microscopy (SEM) and atomic force microscopy (AFM) showed that root-mean square values of the β-TCP/Ch coatings decreased by further increasing chitosan percentage. The elastic–plastic characteristics of the coatings were determined by conducting nanoindentation test, indicating that increase of chitosan percentage is directly related to increase of hardness and elastic modulus of the β-TCP/Ch coatings. Tribological characterization was performed by scratch test and pin-on-disk test to analyze the changes in the surface wear of β-TCP/Ch coatings. Finally, the results indicated an improvement in the mechanical and tribological properties of the β-TCP/Ch coatings as a function of increasing of the chitosan percentage. This new class of coatings, comprising the bioactive components, is expected not only to enhance the bioactivity and biocompatibility, but also to protect the surface of metallic implants against wear and corrosion. - Highlights: • Superficial phenomenon that occurs in tribological surface of β-tricalcium phosphate-chitosan coatings. • Improvement on surface mechanical properties of ceramic-polymeric and response to surface tribological damage. • β-tricalcium phosphate-chitosan coatings that offer highest performance in the biomedical devices

  3. A novel silica nanotube reinforced ionic incorporated hydroxyapatite composite coating on polypyrrole coated 316L SS for implant application.

    Science.gov (United States)

    Prem Ananth, K; Joseph Nathanael, A; Jose, Sujin P; Oh, Tae Hwan; Mangalaraj, D

    2016-02-01

    An attempt has been made to deposit a novel smart ion (Sr, Zn, Mg) substituted hydroxyapatite (I-HAp) and silica nanotube (SiNTs) composite coatings on polypyrrole (PPy) coated surgical grade 316L stainless steel (316L SS) to improve its biocompatibility and corrosion resistance. The I-HAp/SiNTS/PPy bilayer coating on 316L SS was prepared by electrophoretic deposition technique. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) studies were carried out. These results confirmed the significant improvement of the corrosion resistance of the 316L SS alloy by the I-HAp/SiNTs/PPy bilayer composite coating. The adhesion strength and hardness test confirmed the anticipated mechanical properties of the composite. A low contact angle value revealed the hydrophilic nature. Inductively coupled plasma-atomic emission spectroscopy (ICP-AES) was used for the leach out analysis of the samples. Added to this, the bioactivity of the composite was analyzed by observing the apatite formation in the SBF solution for 7, 14, 21 and 28days of incubation. An enhancement of in vitro osteoblast attachment and cell viability was observed, which could lead to the optimistic orthopedic and dental applications.

  4. Corrosion behaviour of 316L stainless steel and anti-corrosion materials in a high acidified chloride solution

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Z.H. [Shanghai University of Electric Power, Shanghai Engineering Research Center of Energy-Saving in Heat Exchange Systems, Shanghai Key Laboratory of Colleges and Universities for Corrosion Control in Electric Power System and Applied Electrochemistry, 2103 Pingliang Road, Shanghai 200090 (China); Ge, H.H., E-mail: gehonghua@shiep.edu.cn [Shanghai University of Electric Power, Shanghai Engineering Research Center of Energy-Saving in Heat Exchange Systems, Shanghai Key Laboratory of Colleges and Universities for Corrosion Control in Electric Power System and Applied Electrochemistry, 2103 Pingliang Road, Shanghai 200090 (China); Lin, W.W. [Shanghai University of Electric Power, Shanghai Engineering Research Center of Energy-Saving in Heat Exchange Systems, Shanghai Key Laboratory of Colleges and Universities for Corrosion Control in Electric Power System and Applied Electrochemistry, 2103 Pingliang Road, Shanghai 200090 (China); Zong, Y.W.; Liu, S.J. [Power Plant of Baoshan Iron and Steel Co., Ltd, Tieli Road, Shanghai 200941 (China); Shi, J.M. [Technical University of Braunschweig (Germany)

    2014-12-15

    Highlights: • Severe general corrosion accompanied by localized pitting occurred on 316L SS surface in a high acidified chloride solution. • Surface roughness, surface potential difference and the electrochemical non-homogeneity of 316L SS in the test solution were investigated. • TA2, type 2507 SS and type 254SMo SS exhibit good corrosion resistance in the test solution. - Abstract: The corrosion behaviour of a type 316L (UNS S31603) stainless steel (SS) expansion joint in a simulated leaching solution of sediment on blast furnace gas pipeline in a power plant is investigated by using dynamic potential polarization curves, electrochemical impedance spectroscopy (EIS), optical microscope, atomic force microscope (AFM) and Scan Kelvin Probe (SKP). Severe general corrosion accompanied by pitting corrosion occurs on the type 316L SS surface in this solution. As the immersion period increases, the charge transfer resistance R{sub ct} decreases, the dissolution rate accelerates, the surface roughness increases and the surface potential difference enhances significantly. Then eight corrosion-resistant materials are tested, the corrosion rates of type 254SMo SS, type 2507 SS and TA2 are relatively minor in the solution. The corrosion resistance properties of TA2 is most excellent, indicating it would be the superior material choice for blast furnace gas pipeline.

  5. Effect of thermal exposure in helium on mechanical properties and microstructure of 316L and P91

    Science.gov (United States)

    Kunzova, Klara; Berka, Jan; Siegl, Jan; Hausild, Petr

    2016-04-01

    In this paper, the effects of high temperature exposure in air as well as in impure He on mechanical properties of 316L and P91 steels were investigated. The experimental programme was part of material design of new experimental facility - high temperature helium loop. Some of the specimens were exposed in air at 750 °C for up to 1000 h. Another set of specimens were exposed in impure helium containing 1 ppmv CO2, 2 ppmv O2, 35 ppmv CH4, 250 ppmv CO and 400 ppmv H2 at 750 °C for up to 1000 h. Metalographical analysis, tensile tests, fracture toughness and hardness tests of exposed and non-exposed specimens were carried out. After the exposure both in air and He, the ultimate tensile strength of P91 decreased significantly more than that of 316L. After the exposure in He, the fracture toughness of 316L was reduced to 60% while fracture toughness of P91 showed no significant changes. The hardness of P91 decreased with exposure time in air. The measurement of the hardness of 316L was very scattered the most probably due to the heterogeneities in microstructure, the trend was not possible to evaluate.

  6. Estudio de las fuerzas de corte en el fresado de AISI 316

    OpenAIRE

    González López, Diego

    2015-01-01

    Este trabajo trata sobre el comportamiento que tiene un acero AISI 316-L ASS al ser fresado mediante dos tipos de procedimiento: fresado en concordancia y fresado en oposición. Para realizar este estudio se ha instalado un dinamómetro Kistler en la herramienta, con el objetivo de medir las fuerzas de corte que intervienen en el mecanizado.Estas fuerzas se procesan con el sistema de adquisición de datos " WaveBook-512" y se analizan posteriormente con el software " Dasylab 8.0", un sistema d...

  7. Estudo do comportamento eletroquímico de azóis para o aço inoxidável AISI 430 em H2SO4 1 mol L-1 Study of electrochemical behavior of azoles for AISI 430 stainless steel in H2SO4 1 mol L-1

    Directory of Open Access Journals (Sweden)

    Martha Tussolini

    2010-03-01

    Full Text Available A corrosão é um processo indesejável que ocorre em materiais metálicos. Nesse trabalho, estudou-se o efeito inibidor do benzotriazol (BTAH, benzimidazol (BZM e indol em diferentes concentrações para o aço inoxidável AISI 430 em H2SO4 1 mol L-1. Foram empregadas as técnicas de: polarização potenciostática anódica, espectroscopia de impedância eletroquímica, microscopia óptica e eletrônica de varredura. As curvas de polarização potenciostática anódica mostraram que o BTAH, BZM e Indol atuam como inibidores de corrosão para o aço AISI 430, nas concentrações de 1x10-3 e 5x10-4 mol L-1, não apresentando inibição significativa para as concentrações iguais ou inferiores a 1x10-4 mol L-1. O aumento da eficiência inibidora em relação às substâncias estudadas seguiu a seguinte ordem: Indol Corrosion is an undesirable process that occurs in metallic materials. Studied was the effect of inhibiting Benzotriazole (BTAH, Benzimidazole (BZM and Indole in different concentrations for the stainless steel (SS AISI 430 in H2SO4 1 mol L-1. The techniques employed this research were: anodic potenciostatic polarisation, electrochemical impedance spectroscopy, optical microscopy and scanning electron microscopy. The curves of anodic polarisation showed that BTAH, BZM and Indol act as corrosion inhibitors for 430 SS, at concentrations of 1x10-3 and 5x10-4 mol L-1, but do not inhibit corrosion for concentrations equal to or less than 1x10-4 mol L-1. The in-crease of the efficiency in relation to the inhibitory substances studied followed this order: Indol

  8. Effect of laser beam position on mechanical properties of F82H/SUS316L butt-joint welded by fiber laser

    International Nuclear Information System (INIS)

    Highlights: • The micro hardness of weld metal in F82H/SUS316L joint partially decreases after PWHT by shifting beam position to SUS316L. • Charpy impact energy of F82H/SUS316L joint obviously increases after PWHT due to the release of residual stress. • The tensile strength of weld metal in F82H/SUS316L joint is higher than that of SUS316L. • The fiber laser welding seems to be one of the most candidate methods to join between F82H and SUS316L pipes practically. - Abstract: A dissimilar butt-joint between reduced activation ferritic/martensitic steel F82H and SUS316L austenitic stainless steel was made by 4 kW fiber laser and the influence of laser beam position on its mechanical properties before and after post-weld heat treatment (PWHT) was examined at room temperature. From the nano-indentation measurements and the microstructural observations, it is found that the micro hardness of weld metal partially decreases after PWHT by shifting beam position to SUS316L because its phase seems to move from only the martensitic phase to the mixture of austenitic and martensitic phases. In addition, Charpy impact test suggests that the impact energy slightly increases by shifting beam position before PWHT and obviously increases after PWHT due to the release of residual stress. Moreover, the tensile test indicates that the tensile strength of weld metal is higher than that of SUS316L and the fracture occurs at the base metal of SUS316L regardless of laser beam position

  9. Effect of laser beam position on mechanical properties of F82H/SUS316L butt-joint welded by fiber laser

    Energy Technology Data Exchange (ETDEWEB)

    Serizawa, Hisashi, E-mail: serizawa@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Mori, Daiki; Ogiwara, Hiroyuki; Mori, Hiroaki [Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871 (Japan)

    2014-10-15

    Highlights: • The micro hardness of weld metal in F82H/SUS316L joint partially decreases after PWHT by shifting beam position to SUS316L. • Charpy impact energy of F82H/SUS316L joint obviously increases after PWHT due to the release of residual stress. • The tensile strength of weld metal in F82H/SUS316L joint is higher than that of SUS316L. • The fiber laser welding seems to be one of the most candidate methods to join between F82H and SUS316L pipes practically. - Abstract: A dissimilar butt-joint between reduced activation ferritic/martensitic steel F82H and SUS316L austenitic stainless steel was made by 4 kW fiber laser and the influence of laser beam position on its mechanical properties before and after post-weld heat treatment (PWHT) was examined at room temperature. From the nano-indentation measurements and the microstructural observations, it is found that the micro hardness of weld metal partially decreases after PWHT by shifting beam position to SUS316L because its phase seems to move from only the martensitic phase to the mixture of austenitic and martensitic phases. In addition, Charpy impact test suggests that the impact energy slightly increases by shifting beam position before PWHT and obviously increases after PWHT due to the release of residual stress. Moreover, the tensile test indicates that the tensile strength of weld metal is higher than that of SUS316L and the fracture occurs at the base metal of SUS316L regardless of laser beam position.

  10. Mechanical properties of Austenitic Stainless Steel 304L and 316L at elevated temperatures

    Directory of Open Access Journals (Sweden)

    Raghuram Karthik Desu

    2016-01-01

    Full Text Available Austenitic Stainless Steel grade 304L and 316L are very important alloys used in various high temperature applications, which make it important to study their mechanical properties at elevated temperatures. In this work, the mechanical properties such as ultimate tensile strength (UTS, yield strength (YS, % elongation, strain hardening exponent (n and strength coefficient (K are evaluated based on the experimental data obtained from the uniaxial isothermal tensile tests performed at an interval of 50 °C from 50 °C to 650 °C and at three different strain rates (0.0001, 0.001 and 0.01 s−1. Artificial Neural Networks (ANN are trained to predict these mechanical properties. The trained ANN model gives an excellent correlation coefficient and the error values are also significantly low, which represents a good accuracy of the model. The accuracy of the developed ANN model also conforms to the results of mean paired t-test, F-test and Levene's test.

  11. Thermally driven stability of octadecylphosphonic acid thin films grown on SS316L.

    Science.gov (United States)

    Lim, Min Soo; Smiley, Katelyn J; Gawalt, Ellen S

    2010-01-01

    Stainless steel 316L is widely used as a biomedical implant material; however, there is concern about the corrosion of metallic implants in the physiological environment. The corrosion process can cause mechanical failure due to resulting cracks and cavities in the implant. Alkyl phosphonic acid forms a thin film by self-assembly on the stainless steel surface and this report conclusively shows that thermal treatment of the octadecylphosphonic acid (ODPA) film greatly enhances the stability of the ODPA molecules on the substrate surface. AFM images taken from the modified substrates revealed that thermally treated films remain intact after methanol, THF, and water flushes, whereas untreated films suffer substantial loss. Water contact angles also show that the hydrophobicity of thermally treated films does not diminish after being incubated in a dynamic flow of water for a 3-hour period, whereas the untreated film becomes increasingly hydrophilic due to loss of ODPA. IR spectra taken of both treated and untreated films after water and THF flushes show that the remaining film retains its initial crystallinity. A model is suggested to explain the stability of ODPA film enhanced by thermal treatment. An ODPA molecule is physisorbed to the surface weakly by hydrogen bonding. Heating drives away water molecules leading to the formation of strong monodentate or mixed mono/bi-dentate bonds of ODPA molecule to the surface. PMID:20648546

  12. SCC crack growth rate of cold worked 316L stainless steel in PWR environment

    Energy Technology Data Exchange (ETDEWEB)

    Du, Donghai; Chen, Kai; Yu, Lun; Lu, Hui [School of Nuclear Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Zhang, Lefu, E-mail: lfzhang@sjtu.edu.cn [School of Nuclear Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Shi, Xiuqiang; Xu, Xuelian [Shanghai Nuclear Engineering Research and Design Institute, Shanghai 200233 (China)

    2015-01-15

    Many component failures in nuclear power plants were found to be caused by stress corrosion cracking (SCC) of cold worked austenitic steels. Some of the pressure boundary component materials are even cold worked up to 35% plastic deformation, leaving high residual stress and inducing high growth rate of corrosion crack. Controlling water chemistry is one of the best counter measure to mitigate this problem. In this work, the effects of temperature (200 up to 325 °C) and dissolved oxygen (0 up to 2000 μg/L) on SCC crack growth rates of cold worked austenitic stainless steel type 316L have been tested by using direct current potential drop (DCPD) method. The results showed that temperature affected SCC crack growth rates more significantly in oxygenated water than in deaerated water. In argon deaerated water, the crack growth rate exhibited a peak at about 250 °C, which needs further verification. At 325 °C, the SCC crack growth rate increased rapidly with the increase of dissolved oxygen concentration within the range from 0 up to 200 μg/L, while when dissolved oxygen was above 200 μg/L, the crack growth rate followed a shallower dependence on dissolved oxygen concentration.

  13. Computaional Modeling of the Stability of Crevice Corrosion of Wetted SS316L

    Energy Technology Data Exchange (ETDEWEB)

    F. Cui; F.J. Presuel-Moreno; R.G. Kelly

    2006-04-17

    The stability of localized corrosion sites on SS 316L exposed to atmospheric conditions was studied computationally. The localized corrosion system was decoupled computationally by considering the wetted cathode and the crevice anode separately and linking them via a constant potential boundary condition at the mouth of the crevice. The potential of interest for stability was the repassivation potential. The limitations on the ability of the cathode that are inherent due to the restricted geometry were assessed in terms of the dependence on physical and electrochemical parameters. Physical parameters studied include temperature, electrolyte layer thickness, solution conductivity, and the size of the cathode, as well as the crevice gap for the anode. The current demand of the crevice was determined considering a constant crevice solution composition that simulates the critical crevice solution as described in the literature. An analysis of variance showed that the solution conductivity and the length of the cathode were the most important parameters in determining the total cathodic current capacity of the external surface. A semi-analytical equation was derived for the total current from a restricted geometry held at a constant potential at one end. The equation was able to reproduce all the model computation results both for the wetted external cathode and the crevice and give good explanation on the effects of physicochemical and kinetic parameters.

  14. Study on microstructure of pulse laser welding on dissimilar materials hastelloy C-276 and 316L

    International Nuclear Information System (INIS)

    To estimate the reliability of laser welding components of AP1000 and study the distribution of elements and microstructure of dissimilar weld of Hastelloy C-276 and 316L welded by Nd: YAG pulse laser, the microstructure, element distribution and phase of the weld were systematically analyzed by optical microscope, electron probe x ray micro-analyser and other analysis, measuring and test instruments. The results show that the gain of microstructure of weld is refined, and tiny equiaxed grains are in the center and columnar grains are near the weld edge. Heat-affected zones are very narrow on two sides of the weld joint. According to macro distribution of elements, there are three zones in the weld. Element compositions vary drastically on two sides of the weld and become uniform in the center. Micro-segregation of elements exists and Mo enriched at the grain boundary of the weld is observed. Austenite is the main microstructure of the weld and little delta ferrite is found. (authors)

  15. Microstructure characterisation and process optimization of laser assisted rapid fabrication of 316L stainless steel

    International Nuclear Information System (INIS)

    In the present study, laser assisted fabrication of 316L stainless steel has been attempted using a high power (1.5 kW) continuous wave diode laser. The main process variables for the present study were applied power density, scan speed and powder feed rate. A detailed microstructural study of the surface and cross-section of the fabricated layer were carried out using optical and scanning electron microscopy to understand the influence of laser parameters on microstructure of the surface and interface between the successive layers. The microstructure of the top layer was equiaxed, the near substrate region was fine dendritic, however, at the interface between two successive layers, it was coarsened. The morphology and degree of fineness of the microstructure was found to vary with laser parameters. The range of grain size (maximum grain size-minimum grain size) was taken as a measure of homogeneity. It was found that with increasing the scan speed, the range of grain size was minimized. Micro-porosities were present in the microstructure that reduced with increasing scan speed and found to be minimum at a medium powder feed rate. The optimum processing conditions have been established by correlating the characteristics of the fabricated layer with process parameters

  16. Low-temperature plasma nitriding of sintered PIM 316L austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Mendes, Aecio Fernando; Scheuer, Cristiano Jose; Joanidis, Ioanis Labhardt; Cardoso, Rodrigo Perito; Mafra, Marcio; Klein, Aloisio Nelmo; Brunatto, Silvio Francisco, E-mail: brunatto@ufpr.br [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil). Dept. de Engenharia Mecanica. Grupo de Tecnologia de Fabricacao Assistida pro Plasma e Metalurgia do Po

    2014-08-15

    This work reports experimental results on sintered PIM 316L stainless steel low-temperature plasma nitriding. The effect of treatment temperature and time on process kinetics, microstructure and surface characteristics of the nitrided samples were investigated. Nitriding was carried out at temperatures of 350, 380, 410 and 440 °C , and times of 4, 8 and 16 h, using a gas mixture composed by 60% N2 + 20% H2 + 20% Ar, at a gas flow rate of 5.00 X 10{sup 6} Nm{sup 3-1}, and a pressure of 800 Pa. The treated samples were characterized by scanning electron microscopy, X-ray diffractometry and microhardness measurements. Results indicate that low-temperature plasma nitriding is a diffusion controlled process. The calculated activation energy for nitrided layer growth was 111.4 kJmol{sup -1}. Apparently precipitation-free layers were produced in this study. It was also observed that the higher the treatment temperature and time the higher is the obtained surface hardness. Hardness up to 1343 HV{sub 0.025} was verified for samples nitrided at 440 °C. Finally, the characterization of the treated surface indicates the formation of cracks, which were observed in regions adjacent to the original pores after the treatment. (author)

  17. An in vitro investigation of the anodic polarization and capacitance behavior of 316-L stainless steel.

    Science.gov (United States)

    Sutow, E J; Pollack, S R; Korostoff, E

    1976-09-01

    Determinations were made of how the corrosion-resistant properties of the passive film on 316-L stainless steel are influenced by the material's mechanical and surface states, and the variable pH and PO2 conditions of the interstitial fluid. Cold-rolled and annealed specimens were surface-prepared, commercially and in the laboratory, respectively, as if for orthopedic implantation. Passive film behavior was studied by the anodic polarization and pulse-potentiostatic capacitance methods. The pH and PO2 of the Ringer's test solution were varied to include interstitial fluid values occurring postoperatively and onto recovery. The anodic polarization behavior of all specimens was found to be pH- and PO2-independent. Breakdown potentials of annealed specimens were 800-950 mV (SCE), in contrast to previously reported values of approximately 350 mV. This substantial increase is related to the influence of surface preparation and, in particular, to the optimization of electropolishing time which acts to produce a microscopically smooth surface, free of debris and disarrayed material. Capacitance behavior of annealed material for potentials greater than 400 mV was consistent with a model involving the entry of chloride and metal ions (mostly Fe) into the passive film. This entry is related to the onset of pitting. PMID:10307

  18. The influence of electropolishing on the corrosion resistance of 316L stainless steel.

    Science.gov (United States)

    Sutow, E J

    1980-09-01

    A study was conducted which examined the influence of electropolishing on the corrosion resistance of a cold rolled 316L stainless steel. Test specimens were surface prepared to a final mechanical finish of wetted 600 grit SiC paper, prior to electropolishing. An o-H3PO4/Glycerol/H2O electropolishing solution was employed for times of 15, 20, and 25 min. Control specimens were surface prepared only to the final mechanical finish. Anodic polarization tests were performed in a deaerated Ringer's solution (37 degrees C) which was acidified to pH 1, with HCl. The electropolished specimens demonstrated increased corrosion resistance, when compared to the control specimens. This was evidenced for the former by more anodic corrosion and breakdown potentials, and the absence of a dissolution peak which was observed for the control specimens at the initial polarization potentials. Surface hardness measurements indicated that this increase in corrosion resistance was produced, in part, by the removal of the cold worked surface layer produced by the mechanical finish. In terms of increasing corrosion resistance, no optimum electropolishing time was found within the 15-25 min treatment period. PMID:7349665

  19. Low-temperature plasma nitriding of sintered PIM 316L austenitic stainless steel

    International Nuclear Information System (INIS)

    This work reports experimental results on sintered PIM 316L stainless steel low-temperature plasma nitriding. The effect of treatment temperature and time on process kinetics, microstructure and surface characteristics of the nitrided samples were investigated. Nitriding was carried out at temperatures of 350, 380, 410 and 440 °C , and times of 4, 8 and 16 h, using a gas mixture composed by 60% N2 + 20% H2 + 20% Ar, at a gas flow rate of 5.00 X 106 Nm3-1, and a pressure of 800 Pa. The treated samples were characterized by scanning electron microscopy, X-ray diffractometry and microhardness measurements. Results indicate that low-temperature plasma nitriding is a diffusion controlled process. The calculated activation energy for nitrided layer growth was 111.4 kJmol-1. Apparently precipitation-free layers were produced in this study. It was also observed that the higher the treatment temperature and time the higher is the obtained surface hardness. Hardness up to 1343 HV0.025 was verified for samples nitrided at 440 °C. Finally, the characterization of the treated surface indicates the formation of cracks, which were observed in regions adjacent to the original pores after the treatment. (author)

  20. Surface analysis, by SNMS, of 316L steel exposed to simulated BWR conditions

    International Nuclear Information System (INIS)

    Samples of 316L steel have been exposed to Boiling Light Water Reactor chemistry for between forty and seven thousand hours. These samples, with three different surface finishes, 'as-delivered', mechanically polished and electro-polished, have been analysed by Sputtered Neutral Mass Spectrometry and profiles of the constituent alloying elements have been obtained. Differences in the oxide that has built-up are compared and discussed in terms of current ideas of corrosion mechanisms. The structure of the oxide changes with exposure time for the experimental conditions. The effect of surface finish and water velocity have a clear marked effect on the oxide structure and growth rate, respectively: samples in a low water velocity stream form the protective oxide, chromia, and some mixed spinels; electro-polished samples have no chromium layer but show possible secondary passivation through the build-up of nickel; and samples in high velocity water form a simple structured oxide that does not reach a saturation thickness after 291 days but steadily increases. (author) 9 figs., 3 tabs., 7 refs

  1. Galvanic deposition and characterization of brushite/hydroxyapatite coatings on 316L stainless steel.

    Science.gov (United States)

    Blanda, Giuseppe; Brucato, Valerio; Pavia, Francesco Carfì; Greco, Silvia; Piazza, Salvatore; Sunseri, Carmelo; Inguanta, Rosalinda

    2016-07-01

    In this work, brushite and brushite/hydroxyapatite (BS, CaHPO4·H2O; HA, Ca10(PO4)6(OH)2) coatings were deposited on 316L stainless steel (316LSS) from a solution containing Ca(NO3)2·4H2O and NH4H2PO4 by a displacement reaction based on a galvanic contact, where zinc acts as sacrificial anode. Driving force for the cementation reaction arises from the difference in the electrochemical standard potentials of two different metallic materials (316LSS and Zn) immersed in an electrolyte, so forming a galvanic contact leading to the deposition of BS/HA on nobler metal. We found that temperature and deposition time affect coating features (morphology, structure, and composition). Deposits were characterized by means of several techniques. The morphology was investigated by scanning electron microscopy, the elemental composition was obtained by X-ray energy dispersive spectroscopy, whilst the structure was identified by Raman spectroscopy and X-ray diffraction. BS was deposited at all investigated temperatures covering the 316LSS surface. At low and moderate temperature, BS coatings were compact, uniform and with good crystalline degree. On BS layers, HA crystals were obtained at 50°C for all deposition times, while at 25°C, its presence was revealed only after long deposition time. Electrochemical studies show remarkable improvement in corrosion resistance. PMID:27127032

  2. Study of the Mechanical Properties of a Nanostructured Surface Layer on 316L Stainless Steel

    Directory of Open Access Journals (Sweden)

    F. C. Lang

    2016-01-01

    Full Text Available A nanostructured surface layer (NSSL was generated on a 316L stainless steel plate through surface nanocrystallization (SNC. The grains of the surface layer were refined to nanoscale after SNC treatment. Moreover, the microstructure and mechanical properties of NSSL were analyzed with a transmission electron microscope (TEM and scanning electron microscope (SEM, through nanoindentation, and through reverse analysis of finite element method (FEM. TEM results showed that the grains in the NSSL measured 8 nm. In addition, these nanocrystalline grains took the form of random crystallographic orientation and were roughly equiaxed in shape. In situ SEM observations of the tensile process confirmed that the motions of the dislocations were determined from within the material and that the motions were blocked by the NSSL, thus improving overall yielding stress. Meanwhile, the nanohardness and the elastic modulus of the NSSL, as well as those of the matrix, were obtained with nanoindentation technology. The reverse analysis of FEM was conducted with MARC software, and the process of nanoindentation on the NSSL and the matrix was simulated. The plastic mechanical properties of NSSL can be derived from the simulation by comparing the results of the simulation and of actual nanoindentation.

  3. Computational Modeling of the Stability of Crevice Corrosion of Wetted SS316L

    International Nuclear Information System (INIS)

    The stability of localized corrosion sites on SS 316L exposed to atmospheric conditions was studied computationally. The localized corrosion system was decoupled computationally by considering the wetted cathode and the crevice anode separately and linking them via a constant potential boundary condition at the mouth of the crevice. The potential of interest for stability was the repassivation potential. The limitations on the ability of the cathode that are inherent due to the restricted geometry were assessed in terms of the dependence on physical and electrochemical parameters. Physical parameters studied include temperature, electrolyte layer thickness, solution conductivity, and the size of the cathode, as well as the crevice gap for the anode. The current demand of the crevice was determined considering a constant crevice solution composition that simulates the critical crevice solution as described in the literature. An analysis of variance showed that the solution conductivity and the length of the cathode were the most important parameters in determining the total cathodic current capacity of the external surface. A semi-analytical equation was derived for the total current from a restricted geometry held at a constant potential at one end. The equation was able to reproduce all the model computation results both for the wetted external cathode and the crevice and give good explanation on the effects of physicochemical and kinetic parameters

  4. Boron content in type 316 L stainless steel by neutron induced autoradiography

    International Nuclear Information System (INIS)

    Boron is effective to the improvement of various properties of alloys, but it is difficult to characterize its behavior during the alloy processing. Neutron induced autoradiography (or called as F.T.E: Fission Track Etching) technique was attempted to quantitatively analyze boron content in type 316 L austenitic stainless steel. Reference samples with nine different boron contents were prepared and analyzed by conventional analysis method as well as by autoradiography technique using 'HANARO', a 30 MW research reactor in K.A.E.R.I. (Korea Atomic Energy Research Institute). Cd ratio of the neutron flux was about 200 and thermal neutron flux was around 2x1013/cm2/sec. A Kodak CN-85TM detector with an alloy sample was irradiated with two different thermal neutron fluences of 1013 and 1014/cm2. Track densities on the autoradiographs were measured using image analyzer. Within the range of 10 to 50 ppm of boron, track densities from autoradiography showed the linear relationship with results from conventional analyses. When complementarily applied with other analysis technique like E.B.S.D. (Electron Backscattered Diffraction) or E.D.S. (Energy Dispersive Spectroscopy) neutron induced autoradiography technique was found very useful in distinguishing and identifying phases with the different distribution coefficient of boron. (author)

  5. Estudo de corrosao sob tensao em tubos de aço inoxidável AISI 304 L, aspergidos termicamente com alumínio por arco elétrico

    OpenAIRE

    Brasil, Fabiano

    2013-01-01

    Resumo: Um problema que esta sempre presente em tubulações expostas a meios que contém cloretos é a corrosão sob tensão (CST), fato este mais crítico quando as tubulações trabalham com temperatura elevada. Para avaliar a resistência a CST foram preparados dois protótipos, células de corrosão "CUI-Test.(corrosão sob isolamento) e CEL-Pot.(célula potenciodinâmica)", onde foram montados corpos de prova em forma de anéis, de tubos de aço inoxidável AISI 304L, contendo tensões residuais e tensões ...

  6. Microstructural, Micro-hardness and Sensitization Evaluation in HAZ of Type 316L Stainless Steel Joint with Narrow Gap Welds

    Energy Technology Data Exchange (ETDEWEB)

    Islam, Faisal Shafiqul; Jang, Changheui [KAIST, Daejeon (Korea, Republic of); Kang, Shi Chull [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

    2015-10-15

    From Micro-hardness measurement HAZ zone was found approximately 1-1.5 mm in NGW and DL-EPR test confirmed that 316L NGW HAZ was not susceptible to sensitization as DOS <1% according to sensitization criteria based on reference. In nuclear power plants 316L stainless steels are commonly used material for their metallurgical stability, high corrosion resistance, and good creep and ductility properties at elevated temperatures. Welding zone considered as the weakest and failure initiation source of the components. For safety and economy of nuclear power plants accurate and dependable structural integrity assessment of main components like pressure vessels and piping are need as it joined by different welding process. In similar and dissimilar metal weld it has been observed that weld microstructure cause the variation of mechanical properties through the thickness direction. In the Heat Affected Zone (HAZ) relative to the fusion line face a unique thermal experience during welding.

  7. Effects of grain size and specimen size on small punch test of type 316L austenitic stainless steel

    International Nuclear Information System (INIS)

    Miniature specimen test technique has been extensively studied for quantifying the properties of bulk materials. In this paper small punch test (SPT) is used to clarify the effects of specimen thickness (t), grain size (d) and ratio of thickness to grain size (t/d) on mechanical properties of 316L austenitic stainless steel (SS). Five sheet of 316L SS with the same texture but different thicknesses and grain sizes were prepared using rolling and heating treatment technique. Effective SPT yield strength was measured, and then used to correlate with conventional tensile test by empirical equation. The results show that the SPT is sensitive not only to differences in the thickness, but also to changes in the grain size and value of t/d. The present work provides information that enhance the understanding of reliability of SPT in analysis of the mechanical properties of small specimens and bulk materials. (author)

  8. Hydrophilic property of 316L stainless steel after treatment by atmospheric pressure corona streamer plasma using surface-sensitive analyses

    Energy Technology Data Exchange (ETDEWEB)

    Al-Hamarneh, Ibrahim, E-mail: hamarnehibrahim@yahoo.com [Department of Physics, Faculty of Science, Al-Balqa Applied University, Salt 19117 (Jordan); Pedrow, Patrick [School of Electrical Engineering and Computer Science, Washington State University, Pullman, WA 99164 (United States); Eskhan, Asma; Abu-Lail, Nehal [Gene and Linda Voiland School of Chemical Engineering and Bioengineering, Washington State University, Pullman, WA 99164 (United States)

    2012-10-15

    Highlights: Black-Right-Pointing-Pointer Surface hydrophilic property of surgical-grade 316L stainless steel was enhanced by Ar-O{sub 2} corona streamer plasma treatment. Black-Right-Pointing-Pointer Hydrophilicity, surface morphology, roughness, and chemical composition before and after plasma treatment were evaluated. Black-Right-Pointing-Pointer Contact angle measurements and surface-sensitive analyses techniques, including XPS and AFM, were carried out. Black-Right-Pointing-Pointer Optimum plasma treatment conditions of the SS 316L surface were determined. - Abstract: Surgical-grade 316L stainless steel (SS 316L) had its surface hydrophilic property enhanced by processing in a corona streamer plasma reactor using O{sub 2} gas mixed with Ar at atmospheric pressure. Reactor excitation was 60 Hz ac high-voltage (0-10 kV{sub RMS}) applied to a multi-needle-to-grounded screen electrode configuration. The treated surface was characterized with a contact angle tester. Surface free energy (SFE) for the treated stainless steel increased measurably compared to the untreated surface. The Ar-O{sub 2} plasma was more effective in enhancing the SFE than Ar-only plasma. Optimum conditions for the plasma treatment system used in this study were obtained. X-ray photoelectron spectroscopy (XPS) characterization of the chemical composition of the treated surfaces confirms the existence of new oxygen-containing functional groups contributing to the change in the hydrophilic nature of the surface. These new functional groups were generated by surface reactions caused by reactive oxidation of substrate species. Atomic force microscopy (AFM) images were generated to investigate morphological and roughness changes on the plasma treated surfaces. The aging effect in air after treatment was also studied.

  9. Electrochemical and in vitro bioactivity of polypyrrole/ceramic nanocomposite coatings on 316L SS bio-implants

    Energy Technology Data Exchange (ETDEWEB)

    Madhan Kumar, A. [Center of Research Excellence in Corrosion, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Nagarajan, S. [Department of Metallurgy and Ceramics Science, Tokyo Institute of Technology, Tokyo (Japan); Ramakrishna, Suresh [Graduate School of Biomedical Science and Engineering/College of Medicine, Hanyang University, Sungdong-gu, Seoul (Korea, Republic of); Sudhagar, P.; Kang, Yong Soo [Energy Materials Laboratory, Hanyang University, Seoul 133-791 (Korea, Republic of); Kim, Hyongbum [Graduate School of Biomedical Science and Engineering/College of Medicine, Hanyang University, Sungdong-gu, Seoul (Korea, Republic of); Gasem, Zuhair M. [Center of Research Excellence in Corrosion, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Rajendran, N., E-mail: nrajendran@annauniv.edu [Department of Chemistry, Anna University, Chennai (India)

    2014-10-01

    The present investigation describes the versatile fabrication and characterization of a novel composite coating that consists of polypyrrole (PPy) and Nb{sub 2}O{sub 5} nanoparticles. Integration of the two materials is achieved by electrochemical deposition on 316L stainless steel (SS) from an aqueous solution of oxalic acid containing pyrrole and Nb{sub 2}O{sub 5} nanoparticles. Fourier transform infrared spectral (FTIR) and X-ray diffraction (XRD) studies revealed that the existence of Nb{sub 2}O{sub 5} nanoparticles in PPy matrix with hexagonal structure. Surface morphological analysis showed that the presence of Nb{sub 2}O{sub 5} nanoparticles strongly influenced the surface nature of the nanocomposite coated 316L SS. Micro hardness results revealed the enhanced mechanical properties of PPy nanocomposite coated 316L SS due to the addition of Nb{sub 2}O{sub 5} nanoparticles. The electrochemical studies were carried out using cyclic polarization and electrochemical impedance spectroscopy (EIS) measurements. In order to evaluate the biocompatibility, contact angle measurements and in vitro characterization were performed in simulated body fluid (SBF) and on MG63 osteoblast cells. The results showed that the nanocomposite coatings exhibit superior biocompatibility and enhanced corrosion protection performance over 316L SS than pure PPy coatings. - Highlights: • Effect of Nb{sub 2}O{sub 5} nanoparticles on the bio activity of PPy coatings was evaluated. • Hydrophilic, more compact and smooth morphology of nanocomposite was achieved. • Nb{sub 2}O{sub 5} nanoparticles enhanced the corrosion protection performance of PPy coating. • Mechanical and surface wettability of nanocomposite exhibited higher than PPy. • Nano Nb{sub 2}O{sub 5} in PPy coating improved the biocompatibility on osteoblast MG63 cells.

  10. Creep deformation and fracture behavior of types 316 and 316L(N) stainless steels and their weld metals

    Science.gov (United States)

    Sasikala, G.; Mannan, S. L.; Mathew, M. D.; Rao, K. Bhanu

    2000-04-01

    The creep properties of a nuclear-grade type 316(L) stainless steel (SS) alloyed with nitrogen (316L(N) SS) and its weld metal were studied at 873 and 923 K in the range of applied stresses from 100 to 335 MPa. The results were compared with those obtained on a nuclear-grade type 316 SS, which is lean in nitrogen. The creep rupture lives of the weld metals were found to be lower than those of the respective base metals by a factor of 5 to 10. Both the base and weld metals of 316L(N) SS exhibited better resistance to creep deformation compared to their 316 SS counterparts at identical test conditions. A power-law relationship between the minimum creep rate and applied stress was found to be obeyed for both the base and weld metals. Both the weld metals generally exhibited lower rupture elongation than the respective base metals; however, at 873 K, the 316 SS base and weld metals had similar rupture elongation at identical applied stresses. Comparison of the rupture lives of the two steels to the ASME curves for the expected minimum stress to rupture for 316 SS base and weld metals showed that, for 316L(N) SS, the specifications for maximum allowable stresses based on data for 316 SS could prove overconservative. The influence of nitrogen on the creep deformation and fracture behavior, especially in terms of its modifying the precipitation kinetics, is discussed in light of the microstructural observations. In welds containing δ ferrite, the kinetics of its transformation and the nature of the transformation products control the deformation and fracture behavior. The influence of nitrogen on the δ ferrite transformation behavior and coarsening kinetics is also discussed, on the basis of extensive characterization by metallographic techniques.

  11. Microstructure Evolution and Cracking Control of 316L Stainless Steel Manufactured by Multi-layer Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    SONGJian-li; DENGQi-lin; HUDe-jin; SUNKang-kai; ZHOUGuang-cai

    2004-01-01

    Multi-layer laser cladding manufacturing is a newly developed rapid manufacturing technology. It is a powerful tool for direct fabrication of three-dimensional fully dense metal components and part repairing. In this paper, the microstructure evolution and properties of 316L stainless steel deposited with this technology was investigated, compact components with properties similar to the as-cast and wrought annealed material was obtained. Cracking was eliminated by introducing of supersonic vibration and application of parameter adjustment technologies.

  12. COMPUTATIONAL MODELING OF CATHODIC LIMITATIONS ON LOCALIZED CORROSION OF WETTED SS 316L, AT ROOM TEMPERATURE

    Energy Technology Data Exchange (ETDEWEB)

    F. Cui; F.J. Presuel-Moreno; R.G. Kelly

    2005-10-13

    The ability of a SS316L surface wetted with a thin electrolyte layer to serve as an effective cathode for an active localized corrosion site was studied computationally. The dependence of the total net cathodic current, I{sub net}, supplied at the repassivation potential E{sub rp} (of the anodic crevice) on relevant physical parameters including water layer thickness (WL), chloride concentration ([Cl{sup -}]) and length of cathode (Lc) were investigated using a three-level, full factorial design. The effects of kinetic parameters including the exchange current density (i{sub o,c}) and Tafel slope ({beta}{sub c}) of oxygen reduction, the anodic passive current density (i{sub p}) (on the cathodic surface), and E{sub rp} were studied as well using three-level full factorial designs of [Cl{sup -}] and Lc with a fixed WL of 25 {micro}m. The study found that all the three parameters WL, [Cl{sup -}] and Lc as well as the interactions of Lc x WL and Lc x [Cl{sup -}] had significant impact on I{sub net}. A five-factor regression equation was obtained which fits the computation results reasonably well, but demonstrated that interactions are more complicated than can be explained with a simple linear model. Significant effects on I{sub net} were found upon varying either i{sub o,c}, {beta}{sub c}, or E{sub rp}, whereas i{sub p} in the studied range was found to have little impact. It was observed that I{sub net} asymptotically approached maximum values (I{sub max}) when Lc increased to critical minimum values. I{sub max} can be used to determine the stability of coupled localized corrosion and the critical Lc provides important information for experimental design and corrosion protection.

  13. Prediction of microcracking in laser overly welds of alloy 690 to type 316L stainless steel

    International Nuclear Information System (INIS)

    The occurrence of ductility-dip crack in the laser overlay welds of alloy 690 to type 316L stainless steel was predicted by the mechanical and metallurgical approaches. Ductility-dip temperature ranges (DTRs) of alloy 690 laser overlay welds were estimated by Varestraint test during GTA welding. The grain boundary segregation of impurity elements such as P and S was numerically analyzed based on the non-equilibrium cosegregation theory when the welding speed and the amounts of P and S in the weld metal were varied. In accordance with the repression approximation between the DTR and the calculated grain boundary concentrations of P and S, the DTRs of alloy 690 were computed in laser overlay welding. The estimated DTR in laser overlay welds was reduced with an increase in welding speed and with a decrease in the amounts of P and S in the weld metal. Ductility-dip cracking in laser overlay welds was predicted by the plastic strain-temperature curve intersected the DTR. The plastic strain in laser overlay welding was numerically analyzed using the thermo elasto-plastic finite element method. The plastic strain-temperature curve in laser overlay welds intersected the DTR at decreased welding speed and increased (P+S) content in the weld metal. The predicted results of ductility-dip cracking in laser overlay welds were approximately consistent with experiment results. It follows that ductility-dip cracking in laser overlay welds could be successfully predicted based on the estimated DTR from grain boundary segregation analysis combined with the computed plastic strain by FEM analysis. (author)

  14. The effect of hydrogen peroxide on uranium oxide films on 316L stainless steel

    Science.gov (United States)

    Wilbraham, Richard J.; Boxall, Colin; Goddard, David T.; Taylor, Robin J.; Woodbury, Simon E.

    2015-09-01

    For the first time the effect of hydrogen peroxide on the dissolution of electrodeposited uranium oxide films on 316L stainless steel planchets (acting as simulant uranium-contaminated metal surfaces) has been studied. Analysis of the H2O2-mediated film dissolution processes via open circuit potentiometry, alpha counting and SEM/EDX imaging has shown that in near-neutral solutions of pH 6.1 and at [H2O2] ⩽ 100 μmol dm-3 the electrodeposited uranium oxide layer is freely dissolving, the associated rate of film dissolution being significantly increased over leaching of similar films in pH 6.1 peroxide-free water. At H2O2 concentrations between 1 mmol dm-3 and 0.1 mol dm-3, formation of an insoluble studtite product layer occurs at the surface of the uranium oxide film. In analogy to corrosion processes on common metal substrates such as steel, the studtite layer effectively passivates the underlying uranium oxide layer against subsequent dissolution. Finally, at [H2O2] > 0.1 mol dm-3 the uranium oxide film, again in analogy to common corrosion processes, behaves as if in a transpassive state and begins to dissolve. This transition from passive to transpassive behaviour in the effect of peroxide concentration on UO2 films has not hitherto been observed or explored, either in terms of corrosion processes or otherwise. Through consideration of thermodynamic solubility product and complex formation constant data, we attribute the transition to the formation of soluble uranyl-peroxide complexes under mildly alkaline, high [H2O2] conditions - a conclusion that has implications for the design of both acid minimal, metal ion oxidant-free decontamination strategies with low secondary waste arisings, and single step processes for spent nuclear fuel dissolution such as the Carbonate-based Oxidative Leaching (COL) process.

  15. Laser Surface Treatment of Stellite 6 Coating Deposited by HVOF on 316L Alloy

    Science.gov (United States)

    Shoja-Razavi, Reza

    2016-07-01

    This research aimed to study the effects of laser glazing treatment on microstructure, hardness, and oxidation behavior of Stellite 6 coating deposited by high velocity oxygen fuel (HVOF) spraying. The as-sprayed Stellite 6 coating (ST-HVOF) was subjected to single-pass and multiple-pass laser treatments to achieve the optimum glazing parameters. Microstructural characterizations were performed by x-ray diffractometry and field emission scanning electron microscopy equipped with energy-dispersive spectroscopy. Two-step optimization showed that laser treatment at the power of 200 W with a scan rate of 4 mm/s causes a surface layer with a thickness of 208 ± 32 µm to be remelted, while the underlying layers retain the original ST-HVOF coating structure. The obtained sample (ST-Glazing) exhibited a highly dense and uniform structure with an extremely low porosity of ~0.3%, much lower than that of ST-HVOF coating (2.3%). The average microhardness of ST-Glazing was measured to be 519 Hv0.3 indicating a 17% decrease compared to ST-HVOF (625 Hv0.3) due to the residual stress relief and dendrite coarsening from submicron size to ~3.4 µm after laser treatment. The lowest oxidation mass gain was obtained for ST-Glazing by 2 mg/cm2 after 8 cycles at 900 °C indicating 52 and 84% improvement in oxidation resistance in comparison to ST-HVOF and bare 316L steel substrates, respectively.

  16. Efecto del nitrógeno y la corriente media pulsada de soldadura en la formación de grietas de solidificación en aceros inoxidables AI5I 316L

    Directory of Open Access Journals (Sweden)

    Trevisan, R. E.

    2002-08-01

    Full Text Available An analysis of the influence of nitrogen concentration in the weld zone and the pulsed mean welding current in the solidification crack formation is presented in this paper. The AISI 316L austenitic stainless steel was employed as the metal base. The welding was done using CC+ pulsed flux cored arc welding process and AWS E316LT-1 wire type. The tests were conducted using CO2 shielding gas with four different nitrogen levels (0, 5, 10 and 15 % in order to induce different nitrogen weld metal concentrations. The pulsed mean welding current was varied in three levels and the Transvarestraint tangential strain test was fixed of 5 %. The results showed that the solidification cracking decreased as the pulsed mean welding current increase. It was also verified that an increase of the weld zone nitrogen level was associated with a decrease in both the total length of solidification crack and the amount of δ ferrite.

    En este trabajo se expone un análisis de la influencia de la concentración de nitrógeno y de la corriente media pulsada de soldadura en la formación de grietas de solidificación. Como metal base se usó el acero inoxidable austenítico AISI 316L. Las soldaduras se realizaron con el proceso de almbre tubular con pulsación del arco en CC+ y metal de aporte del tipo AWS E316LT-1. Se usó CO2 como gas de protección, añadiéndole cuatro diferentes porcentajes de nitrógeno 0, 5, 10 y 15 %, para inducir diferentes concentraciones de este elemento en la zona fundida. La corriente media de pulso se varió en tres niveles. La deformación tangencial de las probetas se mantuvo constante en 5 %, empleando el ensayo Transvarestraint. Los resultados indican que la longitud total de las grietas de solidificación es inversamente proporcional al aumento de la corriente media de pulso, comprobándose, además, que el incremento del nivel de nitrógeno en la zona fundida provocó una disminución en las grietas de

  17. Electrochemical study of Type 304 and 316L stainless steels in simulated body fluids and cell cultures.

    Science.gov (United States)

    Tang, Yee-Chin; Katsuma, Shoji; Fujimoto, Shinji; Hiromoto, Sachiko

    2006-11-01

    The electrochemical corrosion behaviour of Type 304 and 316L stainless steels was studied in Hanks' solution, Eagle's minimum essential medium (MEM), serum containing medium (MEM with 10% of fetal bovine serum) without cells, and serum containing medium with cells over a 1-week period. Polarization resistance measurements indicated that the stainless steels were resistant to Hanks' and MEM solutions. Type 304 was more susceptible to pitting corrosion than Type 316L in Hanks' and MEM solutions. The uniform corrosion resistance of stainless steels, determined by R(p), was lower in culturing medium than in Hanks' and MEM. The low corrosion resistance was due to surface passive film with less protective to reveal high anodic dissolution rate. When cells were present, the initial corrosion resistance was low, but gradually increased after 3 days, consistent with the trend of cell coverage. The presence of cells was found to suppress the cathodic reaction, that is, oxygen reduction, and increase the uniform corrosion resistance as a consequence. On the other hand, both Type 304 and 316L stainless steels became more susceptible to pitting corrosion when they were covered with cells.

  18. Repassivation behavior of 316L stainless steel in borate buffer solution: Kinetics analysis of anodic dissolution and film formation

    Science.gov (United States)

    Xu, Haisong; Sun, Dongbai; Yu, Hongying

    2015-12-01

    The repassivation behavior of metals or alloys after oxide film damage determines the development of local corrosion and corrosion resistance. In this work, the repassivation kinetics of 316L stainless steel (316L SS) are investigated in borate buffer solution (pH 9.1) by using the abrading electrode technique. The current densities flowing from bare 316L SS surface are measured by potentiostatic method and analyzed to characterize repassivation kinetics. The initial stages of current decay (t Avrami kinetics. Then the two independent components are analyzed individually. The film formation rate and the thickness of film are compared in different applied potential. It is shown that anodic dissolution dominates the repassivation for a short time during the early times, and a higher applied potential will promote the anodic dissolution of metal. The film growth rate increases slightly with increasing in potential. Correspondingly, increase in applied potential from 0 VSCE to 0.8 VSCE results in thicker monolayer, which covers the whole bare surface at the time of θ = 1. The electric field strengths through the thin passive film could reach 3.97 × 106 V cm-1.

  19. Machining tools in AISI M2 high-speed steel obtained by spray forming process; Ferramentas de usinagem em aco rapido AISI M2 obtido por conformacao por 'spray'

    Energy Technology Data Exchange (ETDEWEB)

    Jesus, Edilson Rosa Barbosa de. E-mail: erbjesus@usp.br

    2004-07-01

    The aim of the present work was the obtention of AISI M2 high-speed steel by spray forming technique and the material evaluation when used as machining tool. The obtained material was hot rolled at 50% and 72% reduction ratios, and from which it was manufactured inserts for machining tests. The performance of inserts made of the spray formed material was compared to inserts obtained from conventional and powder metallurgy (MP) processed materials. The spray formed material was chemical, physical, mechanical and microstructural characterised. For further characterisation, the materials were submitted to machining tests for performance evaluation under real work condition. The results of material characterisation highlight the potential of the spray forming technique, in the obtention of materials with good characteristics and properties. Under the current processing, hot rolling and heat treatments condition, the analysis of the results of the machining tests revealed a very similar behaviour among the tested materials. Proceeding a criterious analysis of the machining results tests, it was verified that the performance presented by the powder metallurgy material (MP) was slight superior, followed by conventional obtained material (MConv), which presented a insignificant advantage over the spray formed and hot rolled (72% reduction ratio) material. The worst result was encountered for the spray forming and hot rolled (50% reduction ratio) material that presented the highest wear values. (author)

  20. Effect of grain refinement and electrochemical nitridation on corrosion resistance of the 316L stainless steel for bipolar plates in PEMFCs environment

    Science.gov (United States)

    Jinlong, Lv; Tongxiang, Liang; Hongyun, Luo

    2015-10-01

    The stain-induced nanocrystalline α'-martensite was obtained by cryogenic cold rolling at liquid-nitrogen temperature for 316L stainless steel. The electrochemical results showed nanocrystalline 316L stainless steel deteriorated its corrosion resistance in a typical proton exchange membrane fuel cell environment compared with coarse grained one. However, comparing with electrochemically nitrided coarse grained stainless steel, electrochemically nitrided nanocrystalline stainless steel improved significantly corrosion resistance in the same environment, which was supported further by Mott-Shottky analysis. X-ray photoelectron spectroscopy analysis revealed that the nanocrystalline promoted the enrichment of nitrogen and chromium and inhibited form of NH3 on the surface, which could significantly improve the corrosion resistance of the 316L stainless steel. The present study showed that the electrochemically nitrided 316L stainless steel was more suitable for the bipolar plates in proton exchange membrane fuel cell environment than the untreated one, especially for nanocrystalline stainless steel.

  1. One-dimensional migration of interstitial clusters in SUS316L and its model alloys at elevated temperatures

    Science.gov (United States)

    Satoh, Y.; Abe, H.; Matsukawa, Y.; Matsunaga, T.; Kano, S.; Arai, S.; Yamamoto, Y.; Tanaka, N.

    2015-05-01

    For self-interstitial atom (SIA) clusters in various concentrated alloys, one-dimensional (1D) migration is induced by electron irradiation around 300 K. But at elevated temperatures, the 1D migration frequency decreases to less than one-tenth of that around 300 K in iron-based bcc alloys. In this study, we examined mechanisms of 1D migration at elevated temperatures using in situ observation of SUS316L and its model alloys with high-voltage electron microscopy. First, for elevated temperatures, we examined the effects of annealing and short-term electron irradiation of SIA clusters on their subsequent 1D migration. In annealed SUS316L, 1D migration was suppressed and then recovered by prolonged irradiation at 300 K. In high-purity model alloy Fe-18Cr-13Ni, annealing or irradiation had no effect. Addition of carbon or oxygen to the model alloy suppressed 1D migration after annealing. Manganese and silicon did not suppress 1D migration after annealing but after short-term electron irradiation. The suppression was attributable to the pinning of SIA clusters by segregated solute elements, and the recovery was to the dissolution of the segregation by interatomic mixing under electron irradiation. Next, we examined 1D migration of SIA clusters in SUS316L under continuous electron irradiation at elevated temperatures. The 1D migration frequency at 673 K was proportional to the irradiation intensity. It was as high as half of that at 300 K. We proposed that 1D migration is controlled by the competition of two effects: induction of 1D migration by interatomic mixing and suppression by solute segregation.

  2. Comparative study of mechanical properties of 316L stainless steel between traditional production methods and selective laser melting

    Science.gov (United States)

    Lackey, Alton Dale

    Additive manufacturing, also known as 3D printing, is a technology which has recently seen expanding use, as well as expansion of the materials and methods able to be used. This thesis looks at the comparison of mechanical properties of 316L stainless steel manufactured by both traditional methods and selective laser melting found by tensile testing. The traditional method used here involved cold rolled 316L steel being machined to the desired part geometry. Selective laser melting used additive manufacturing to produce the parts from powdered 316L stainless steel, doing so in two different build orientations, flat and on edge with regards to the build plate. Solid test specimens, as well as specimens containing a circular stress concentration in the center of the parts, were manufactured and tensile tested. The tensile tests of the specimens were used to find the mechanical properties of the material; including yield strength, ultimate tensile strength (UTS), and Young's modulus of elasticity; where statistical analyses were performed to determine if the different manufacturing processes caused significant differences in the mechanical properties of the material. These analysis consisting of f-tests, to test for variance, and t-test, testing for significant difference of means. Through this study it was found that there were statistically significant differences existing between the mechanical properties of selective laser melting, and its orientations, and cold roll forming of production of parts. Even with a statistical difference, it was found that the results were reasonably close between flat oriented SLM parts and purchased parts. So it can be concluded that, with regards to strength, SLM methods produce parts similar to traditional production methods.

  3. Improving the oxidation resistance of 316L stainless steel in simulated pressurized water reactor primary water by electropolishing treatment

    Science.gov (United States)

    Han, Guangdong; Lu, Zhanpeng; Ru, Xiangkun; Chen, Junjie; Xiao, Qian; Tian, Yongwu

    2015-12-01

    The oxidation behavior of 316L stainless steel specimens after emery paper grounding, mechanical polishing, and electropolishing were investigated in simulated pressurized water reactor primary water at 310 °C for 120 and 500 h. Electropolishing afforded improved oxidation resistance especially during the early immersion stages. Duplex oxide films comprising a coarse Fe-rich outer layer and a fine Cr-rich inner layer formed on all specimens after 500 h of immersion. Only a compact layer was observed on the electropolished specimen after 120 h of immersion. The enrichment of chromium in the electropolished layer contributed to the passivity and protectiveness of the specimen.

  4. Mechanical properties of type 316L stainless steel welded joint for ITER vacuum vessel (1). Experiment of unirradiated welded joint

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Shigeru; Fukaya, Kiyoshi [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Ishiyama, Shintaro [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Takahashi, Hiroyuki; Koizumi, Kouichi [Japan Atomic Energy Research Inst., Naka, Ibaraki (Japan). Naka Fusion Research Establishment

    2001-01-01

    In design activity of ITER, the vacuum vessel (VV) is ranked as one of the most important components in core reactor from the view point of first barrier to tritium release from the reactor. The VV of ITER is designed as double walled structure so that some parts of them are not qualified in the conventional design standards. So it is necessary to prepare the new design standards to be applied them. JAERI has executed the preparation activity of the new design standards and the technical data to support them. In this study, the results of metallographic observation and mechanical properties of unirradiated type 316L stainless steel welded joint were reported. (author)

  5. The effect of hydrogen peroxide on uranium oxide films on 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Wilbraham, Richard J., E-mail: r.wilbraham@lancaster.ac.uk [The Lloyd’s Register Foundation Centre for Nuclear Engineering, Engineering Department, Lancaster University, Bailrigg, Lancashire LA1 4YR (United Kingdom); Boxall, Colin, E-mail: c.boxall@lancaster.ac.uk [The Lloyd’s Register Foundation Centre for Nuclear Engineering, Engineering Department, Lancaster University, Bailrigg, Lancashire LA1 4YR (United Kingdom); Goddard, David T., E-mail: dave.t.goddard@nnl.co.uk [National Nuclear Laboratory, Preston Laboratory, Springfields, Preston, Lancashire PR4 0XJ (United Kingdom); Taylor, Robin J., E-mail: robin.j.taylor@nnl.co.uk [National Nuclear Laboratory, Central Laboratory, Seascale, Cumbria CA20 1PG (United Kingdom); Woodbury, Simon E., E-mail: simon.woodbury@nnl.co.uk [National Nuclear Laboratory, Central Laboratory, Seascale, Cumbria CA20 1PG (United Kingdom)

    2015-09-15

    Highlights: • The first report of the presence of both UO{sub 2} and polymeric UO{sub 2}{sup 2+} in the same electrodeposited U oxide sample. • The action of H{sub 2}O{sub 2} on electrodeposited U oxides is described using corrosion based concepts. • Electrodeposited U oxide freely dissolves at hydrogen peroxide concentrations <100 μmol dm{sup −3}. • At [H{sub 2}O{sub 2}] > 0.1 mmol dm{sup −3} dissolution is inhibited by formation of a studtite passivation layer. • At [H{sub 2}O{sub 2}] ⩾ 1 mol dm{sup −3} studtite formation competes with uranyl–peroxide complex formation. - Abstract: For the first time the effect of hydrogen peroxide on the dissolution of electrodeposited uranium oxide films on 316L stainless steel planchets (acting as simulant uranium-contaminated metal surfaces) has been studied. Analysis of the H{sub 2}O{sub 2}-mediated film dissolution processes via open circuit potentiometry, alpha counting and SEM/EDX imaging has shown that in near-neutral solutions of pH 6.1 and at [H{sub 2}O{sub 2}] ⩽ 100 μmol dm{sup −3} the electrodeposited uranium oxide layer is freely dissolving, the associated rate of film dissolution being significantly increased over leaching of similar films in pH 6.1 peroxide-free water. At H{sub 2}O{sub 2} concentrations between 1 mmol dm{sup −3} and 0.1 mol dm{sup −3}, formation of an insoluble studtite product layer occurs at the surface of the uranium oxide film. In analogy to corrosion processes on common metal substrates such as steel, the studtite layer effectively passivates the underlying uranium oxide layer against subsequent dissolution. Finally, at [H{sub 2}O{sub 2}] > 0.1 mol dm{sup −3} the uranium oxide film, again in analogy to common corrosion processes, behaves as if in a transpassive state and begins to dissolve. This transition from passive to transpassive behaviour in the effect of peroxide concentration on UO{sub 2} films has not hitherto been observed or explored, either in terms

  6. Analysis of structure and deformation behavior of AISI 316L tensile specimens from the second operational target module at the Spallation Neutron Source

    Science.gov (United States)

    Gussev, M. N.; McClintock, D. A.; Garner, F. A.

    2016-01-01

    In an earlier publication, tensile testing was performed on specimens removed from the first two operational targets of the Spallation Neutron Source (SNS). There were several anomalous features in the results. First, some specimens had very large elongations (up to 57%) while others had significantly smaller values (10-30%). Second, there was a larger than the usual amount of data scatter in the elongation results. Third, the stress-strain diagrams of nominally similar specimens spanned a wide range of behavior ranging from expected irradiation-induced hardening to varying levels of force drop after yield point and indirect signs of "traveling deformation wave" behavior associated with strain-induced martensite formation. To investigate the cause(s) of such variable tensile behavior, several specimens from Target 2, spanning the range of observed tensile behavior, were chosen for detailed microstructural examination using electron backscatter diffraction (EBSD) analysis. It was shown that the steel employed in the construction of the target contained an unexpected bimodal grain size distribution, containing very large out-of-specification grains surrounded by "necklaces" of grains of within-specification sizes. The large grains were frequently comparable to the width of the gauge section of the tensile specimen. The propensity to form martensite during deformation was shown to be accelerated by radiation but also to be very sensitive to the relative orientation of the grains with respect to the tensile axis. Specimens having large grains in the gauge that were most favorably oriented for production of martensite strongly exhibited the traveling deformation wave phenomenon, while those specimens with less favorably oriented grains had lesser or no degree of the wave effect, thereby accounting for the observed data scatter.

  7. Estudo comparativo entre os aços inoxidáveis dúplex e os inoxidáveis AISI 304L/316L

    OpenAIRE

    Marcelo Senatore; Leandro Finzetto; Eduardo Perea

    2007-01-01

    Os aços inoxidáveis dúplex ferríticos-austeníticos fazem parte de uma classe de materiais com microestrutura bifásica, composta por uma matriz ferrítica e ilhas de austenita, com frações volumétricas aproximadamente iguais dessas fases. Essa classe de materiais é caracterizada por apresentar interessante combinação de elevadas propriedades mecânicas e de resistência à corrosão e, por isso, é considerada bastante versátil. Os aços inoxidáveis dúplex são, freqüentemente, utilizados nas indústri...

  8. On the origin of the tensile flow stress in the stainless steel AISI 316L at 300 K: Back stress and effective stress

    Energy Technology Data Exchange (ETDEWEB)

    Feaugas, X.

    1999-10-08

    The tensile behavior of a polycrystal austenitic stainless steel at 0.2T{sub m} is discussed in terms of back and effective stresses with the help of qualitative and quantitative TEM observations. Particular attention is given to the transition between stages I and II which occurs at a plastic strain equal to 1.5%. The effective stress evolution can be interpreted as a competition process between the increase of mobile dislocation density and dislocation interactions and an annihilation process. The main purpose of this work is to provide a basis for separating the two different contributions of the back stress, namely the intragranular back stress X{sub intra} arising from the heterogeneous dislocation distribution inside the grains and the intergranular back stress component X{sub inter} resulting from plastic strain incompatibilities between grains. Moreover, it is shown that the latter contribution is dominant at small strains (stage I), whereas the former one is more important subsequently (stages II and III), when cross-slip and multiple slip occur.

  9. A comparison of residual stresses in multi pass narrow gap laser welds and gas-tungsten arc welds in AISI 316L stainless steel

    International Nuclear Information System (INIS)

    Thick-section austenitic stainless steels have widespread industrial applications, especially in nuclear power plants. The joining methods used in the nuclear industry are primarily based on arc welding processes. However, it has recently been shown that narrow gap laser welding (NGLW) can weld materials with thicknesses that are well beyond the capabilities of single pass autogenous laser welding. The heat input for NGLW is much lower than for arc welding, as are the expected levels of residual stress and distortion. This paper reports on a preliminary investigation of the through-thickness 2D residual stresses distributions, distortions, and plastic strain characteristics, for the NGLW process using material thicknesses up to 20 mm. The results are compared with those obtained with gas-tungsten arc (GTA) welding. While further work is required on thicker test pieces, preliminary results suggest that the longitudinal tensile residual stresses in NGLW joints are 30–40% lower than those for GTA welds. -- Highlights: • The magnitude of the residual stresses is 30–40% lower in the Narrow Gap Laser Welds NGLW in comparison to those for GTA welding. • NGLW technique resulted in a very narrow tensile stress region. • The welding strategy has a significant influence on the induced residual stress for the NGLW technique. • The distortion angle of GTA welds is approximately 3 times higher than for NGLW. • The accumulation of plastic strain due to thermo-mechanical cycling in GTA welding is higher than for NGLW

  10. A comparison of residual stresses in multi pass narrow gap laser welds and gas-tungsten arc welds in AISI 316L stainless steel

    OpenAIRE

    Elmesalamy, Ahmed; Francis, John Anthony; LI, Lin

    2014-01-01

    Thick-section austenitic stainless steels have widespread industrial applications, especially in nuclear power plants. The joining methods used in the nuclear industry are primarily based on arc welding processes. However, it has recently been shown that narrow gap laser welding (NGLW) can weld ma- terials with thicknesses that are well beyond the capabilities of single pass autogenous laser welding. The heat input for NGLW is much lower than for arc welding, as are the expected levels of res...

  11. Corrosion-erosion test of SS316L grain boundary engineering material (GBEM) in lead bismuth flowing loop

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Shigeru, E-mail: saito.shigeru@jaea.go.jp [JAEA, Tokai-mura, Ibaraki-ken 319-1195 (Japan); Kikuchi, Kenji [Ibaraki Univ., Frontier Research Center, Tokai-mura, Ibaraki-ken 319-1106 (Japan); Hamaguchi, Dai [JAEA, Tokai-mura, Ibaraki-ken 319-1195 (Japan); Tezuka, Masao [Sukegawa Electic Co., Takahagi-shi, Ibaraki-ken 318-0004 (Japan); Miyagi, Masanori; Kokawa, Hiroyuki [Tohoku Univ., Sendai-shi, Miyagi-ken 980-8579 (Japan); Watanabe, Seiichi [Hokkaido Univ., Sapporo-shi, Hokkai-do 060-8628 (Japan)

    2012-12-15

    To evaluate the lifetime of structural materials utilized in a spallation neutron source, corrosion tests in lead-bismuth eutectic (LBE) have been done at JAEA. Austenitic steels are preferable as the structural material for ADS. However, previous studies have revealed that austenitic steel SS316 shows severe corrosion-erosion in LBE because of LBE penetration through grain boundaries and separation of grains. So it was considered that GBE (grain-boundary engineered) materials may be effective to improve the corrosion resistance of austenitic steels in LBE. In this study, the results of corrosion tests on austenitic steel SS316L-BM (base metal) and SS316L-GBEM (grain-boundary-engineered material) under flowing LBE conditions will be reported. The corrosion test was performed using the JAEA lead-bismuth material corrosion loop (JLBL-1). The experimental conditions were as follows: The high and low temperature parts of the loop were 450 Degree-Sign C and 350 Degree-Sign C, respectively. The flow velocity at the test specimens was about 0.7 m/s. The oxygen concentration in LBE was not controlled and was estimated to have been very low. After the 3600 h of operation, macroscopic, SEM, and SIM observations and EDX analysis were carried out. The results showed that the corrosion depth and LBE penetration through the grain boundaries of the 316SS-GBEM were smaller than those of the 316SS-BM.

  12. Influence of binder system and temperature on rheological properties of water atomized 316L powder injection moulding feedstocks

    Directory of Open Access Journals (Sweden)

    Uğur GÖKMEN

    2016-02-01

    Full Text Available In order to obtain a proper powder injection molding the rheological behavior of feedstocks should be known. To determine the binder effect on the rheological behavior of 316L stainless steel powders feedstock two different feedstock were prepared. In the current experiments water atomized 316L stainless steel powders (-20 µm were used. Two types of binders, one of which is mainly paraffin wax can be dissolved in heptane and the other Polietilenglikol (PEG based and can be dissolved in water, were used. Polypropylene was used as binder and steric acid was used as lubricant for both binder systems as skeleton binder. Dry binder system were mixed for 30 min in a three dimensional Turbola. Capillary rheometer was used to characterize the rheological properties of feed stocks at 150-200 °C and a pressures of 0.165-2.069 MPa. Powder loading capacity of PEG and PW based feed stocks were found to be %55 and %61 respectively. The lowest viscosity of PEG and PW based feed stocks were found to be 304.707 Pa.s and 48.857 Pa.s respectively.Keywords: PIM, Binder, Rheological properties

  13. A study of precipitation in as-welded 316LN plate using 316L/317L weld metal

    International Nuclear Information System (INIS)

    A study was undertaken of the precipitation in multi-pass 316L and 317L weldments in as-welded conditions. A feature of the work was that the microstructure of the welds was compared by trepanning 3 mm discs from specific positions. Specimens for transmission electron microscopy (TEM) were prepared from the discs. The volume percentages of delta(δ)-ferrite and intermetallics were determined by taking the mean of values obtained from 30-40 fields of view. Selected area electron diffraction (SAED) and energy dispersive X-ray analysis (EDAX) were used to identify the phases present in the various positions within each weld. In regions where overlapping of two welding passes occurred and hence where there was some remelting of the initial pass, the chi(χ) phase was identified. This precipitated usually at the delta/austenite phase boundary in the size range 0.05-0.1 μm probably due to the higher Mo and Cr, and lower N in these regions. The higher Mo content resulted in a higher volume % of χ phase in the overlapped pass region of the 317L welds compared to the 316L welds. One case was observed of sigma(σ) phase which was probably transformed from the χ phase. (orig.)

  14. Surface modification of 316L stainless steel with magnetron sputtered TiN/VN nanoscale multilayers for bio implant applications.

    Science.gov (United States)

    Subramanian, B; Ananthakumar, R; Kobayashi, Akira; Jayachandran, M

    2012-02-01

    Nanoscale multilayered TiN/VN coatings were developed by reactive dc magnetron sputtering on 316L stainless steel substrates. The coatings showed a polycrystalline cubic structure with (111) preferential growth. XPS analysis indicated the presence of peaks corresponding to Ti2p, V2p, N1s, O1s, and C1s. Raman spectra exhibited the characteristic peaks in the acoustic range of 160-320 cm(-1) and in the optic range between 480 and 695 cm(-1). Columnar structure of the coatings was observed from TEM analysis. The number of adherent platelets on the surface of the TiN/VN multilayer, VN, TiN single layer coating exhibit fewer aggregation and pseudopodium than on substrates. The wear resistance of the multilayer coatings increases obviously as a result of their high hardness. Tafel plots in simulated bodily fluid showed lower corrosion rate for the TiN/VN nanoscale multilayer coatings compared to single layer and bare 316L SS substrate.

  15. In vitro corrosion investigations of plasma-sprayed hydroxyapatite and hydroxyapatite–calcium phosphate coatings on 316L SS

    Indian Academy of Sciences (India)

    Gurpreet Singh; Hazoor Singh; Buta Singh Sidhu

    2014-10-01

    The present paper discusses various issues associated with biological corrosion of uncoated and plasma-sprayed hydroxyapatite (HA)-coated 316L SS and studies the effect of contents of calcium phosphate (CaP) on corrosion behaviour of hydroxyapatite (HA) coatings in simulated body fluid (Ringer’s solution). Three types of coatings, i.e. HA + 20 wt% CaP (type 1), HA + 10 wt% CaP (type 2), HA (type 3), were laid on 316L SS using plasma-spraying technique. Structural characterization techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) were used to investigate the crystallinity, microstructure and morphology of the coatings. Electrochemical potentiodynamic tests were performed to determine the corrosion resistance of uncoated and all the three coatings. After the electrochemical corrosion testing, the samples were examined by XRD, SEM and EDX. The electrochemical study showed a significant improvement in the corrosion resistance after HA coating and corrosion resistance of type 3 coating was found maximum.

  16. Corrosion-erosion test of SS316L grain boundary engineering material (GBEM) in lead bismuth flowing loop

    Science.gov (United States)

    Saito, Shigeru; Kikuchi, Kenji; Hamaguchi, Dai; Tezuka, Masao; Miyagi, Masanori; Kokawa, Hiroyuki; Watanabe, Seiichi

    2012-12-01

    To evaluate the lifetime of structural materials utilized in a spallation neutron source, corrosion tests in lead-bismuth eutectic (LBE) have been done at JAEA. Austenitic steels are preferable as the structural material for ADS. However, previous studies have revealed that austenitic steel SS316 shows severe corrosion-erosion in LBE because of LBE penetration through grain boundaries and separation of grains. So it was considered that GBE (grain-boundary engineered) materials may be effective to improve the corrosion resistance of austenitic steels in LBE. In this study, the results of corrosion tests on austenitic steel SS316L-BM (base metal) and SS316L-GBEM (grain-boundary-engineered material) under flowing LBE conditions will be reported. The corrosion test was performed using the JAEA lead-bismuth material corrosion loop (JLBL-1). The experimental conditions were as follows: The high and low temperature parts of the loop were 450 °C and 350 °C, respectively. The flow velocity at the test specimens was about 0.7 m/s. The oxygen concentration in LBE was not controlled and was estimated to have been very low. After the 3600 h of operation, macroscopic, SEM, and SIM observations and EDX analysis were carried out. The results showed that the corrosion depth and LBE penetration through the grain boundaries of the 316SS-GBEM were smaller than those of the 316SS-BM.

  17. Effect of Zr, Nb and Ti addition on injection molded 316L stainless steel for bio-applications: Mechanical, electrochemical and biocompatibility properties.

    Science.gov (United States)

    Gulsoy, H Ozkan; Pazarlioglu, Serdar; Gulsoy, Nagihan; Gundede, Busra; Mutlu, Ozal

    2015-11-01

    The research investigated the effect of Zr, Nb and Ti additions on mechanical, electrochemical properties and biocompatibility of injection molded 316L stainless steel. Addition of elemental powder is promoted to get high performance of sintered 316L stainless steels. The amount of additive powder plays a role in determining the sintered microstructure and all properties. In this study, 316L stainless steel powders used with the elemental Zr, Nb and Ti powders. A feedstock containing 62.5 wt% powders loading was molded at different injection molded temperature. The binders were completely removed from molded components by solvent and thermal debinding at different temperatures. The debinded samples were sintered at 1350°C for 60 min. Mechanical, electrochemical property and biocompatibility of the sintered samples were performed mechanical, electrochemical, SBF immersion tests and cell culture experiments. Results of study showed that sintered 316L and 316L with additives samples exhibited high corrosion properties and biocompatibility in a physiological environment. PMID:26275484

  18. Evaluation of the contact corrosion of the nano structured 316L stainless steel by SMAT process; Comportement en corrosion de contact de l'acier inoxydable 316L nanostructure par procede SMAT

    Energy Technology Data Exchange (ETDEWEB)

    Seeva Durmooa [Laboratoire de Mecanique Roberval, FRE CNRS 2833, Universite de Technologie de Compiegne (France); Faculte d' Ingenierie, Universite de Maurice (Mauritius); Caroline Richarda [Laboratoire de Mecanique Roberval, FRE CNRS 2833, Universite de Technologie de Compiegne (France); Jian Lub [Laboratoire des Systemes Mecaniques et d' Ingenierie Simultanee, FRE CNRS 2719, Universite de Technologie de Troyes (France)

    2005-07-01

    This study was carried out in view to evaluate the efficiency of ultrasonic shot peening (Surface Mechanical Attrition Treatment: SMAT), on the tribological behaviour of 316L due to fretting effects. The amount of samples to be prepared was based on an experimental plan which account the various parameters incur in our fretting test. These experimental conditions were the: load, sliding velocity, stroke length and temperature. As a first experimental outcome, it is noted that the surface roughness plays a determinant role in the friction mechanism, i.e when the roughness of the surface is more and more damaged, the wear debris are located in the cavities area and contribute to increase the friction coefficient significantly. Hence, the treatment time of the samples is directly link to the surface roughness. The optimum time of SMAT was 12 minutes, and gave the best tribological properties results. Added to this fretting test, an induce vibration analysis was carried out to appreciate wear mechanism. (author)

  19. The hardiness of numerical simulation of TIG welding. Application to stainless steel 316L structures; La robustesse de la simulation numerique du soudage TIG. Application sur des structures en acier 316L

    Energy Technology Data Exchange (ETDEWEB)

    El-Ahmar, Walid; Jullien, Jean-Francois [INSA-Lyon, LaMCoS, CNRS UMR 551, 20 Avenue Albert Einstein, 69621 Villeurbanne, (France); Gilles, Philippe [AREVA NP, 92084 Paris La Defense, (France); Taheri, Said [EDF, 92141 Clamart, (France); Boitout, Frederic [ESI-GROUP, 69458 Lyon, (France)

    2006-07-01

    The welding numerical simulation is considered as one of the mechanics problems the most un-linear on account of the great number of the parameters required. The analysis of the hardiness of the welding numerical simulation is a current questioning whose expectation is to specify welding numerical simulation procedures allowing to guarantee the reliability of the numerical result. In this work has been quantified the aspect 'uncertainties-sensitivity' imputable to different parameters which occur in the simulation of stainless steel 316L structures welded by the TIG process: that is to say the mechanical and thermophysical parameters, the types of modeling, the adopted behaviour laws, the modeling of the heat contribution.. (O.M.)

  20. The Effect of Constant and Pulsed Current Gas Tungsten Arc Welding on Joint Properties of 2205 Duplex Stainless Steel to 316L Austenitic Stainless Steel

    Science.gov (United States)

    Neissi, R.; Shamanian, M.; Hajihashemi, M.

    2016-05-01

    In this study, dissimilar 316L austenitic stainless steel/2205 duplex stainless steel (DSS) joints were fabricated by constant and pulsed current gas tungsten arc welding process using ER2209 DSS as a filler metal. Microstructures and joint properties were characterized using optical and electron scanning microscopy, tensile, Charpy V-notch impact and micro-hardness tests, and cyclic polarization measurements. Microstructural observations confirmed the presence of chromium nitride and delta ferrite in the heat-affected zone of DSS and 316L, respectively. In addition, there was some deviation in the austenite/ferrite ratio of the surface welding pass in comparison to the root welding pass. Besides having lower pitting potential, welded joints produced by constant current gas tungsten arc welding process, consisted of some brittle sigma phase precipitates, which resulted in some impact energy reduction. The tensile tests showed high tensile strength for the weld joints in which all the specimens were broken in 316L base metal.

  1. Diffusion Bonding Behavior and Characterization of Joints Made Between 316L Stainless Steel Alloy and AZ31 Magnesium Alloy

    Science.gov (United States)

    Elthalabawy, Waled Mohamed

    The 316L austenitic stainless steel and AZ31 magnesium alloy have physical and mechanical properties which makes these alloys suitable in a number of high technology based industries such as the aerospace and automotive sectors. However, for these alloys to be used in engineering applications, components must be fabricated and joined successfully. The differences in the physical and metallurgical properties between these two alloys prevents the use of conventional fusion welding processes commonly employed in aerospace and transport industry. Therefore, alternative techniques need to be developed and diffusion bonding technology is a process that has considerable potential to join these two dissimilar alloys. In this research work both solid-state and transient liquid phase (TLP) bonding processes were applied. The solid-state bonding of 316L steel to AZ31 magnesium alloy was possible at a bonding temperature of 550°C for 120 minutes using a pressure of 1.3 MPa. The interface characterization of the joint showed a thin intermetallic zone rich in Fe-Al was responsible for providing a metallurgical bond. However, low joint shear strengths were recorded and this was attributed to the poor surface to surface contact. The macro-deformation of the AZ31 alloy prevented the use of higher bonding pressures and longer bonding times. In order to overcome these problems, the TLP bonding process was implemented using pure Cu and Ni foils as interlayers which produced a eutectic phase at the bonding temperature. This research identified the bonding mechanism through microstructural and differential scanning calorimetry investigations. The microstructural characterization of the TLP joints identified intermetallics which became concentrated along the 316L steel/AZ31 bond interface due to the "pushing effect" of the solid/liquid interface during isothermal solidification stage of bonding. The size and concentration of the intermetallics had a noticeable effect on the final joint

  2. Effect of tool geometry on tool wear characterization and weld formation in friction stir welding of 316L stainless steel

    International Nuclear Information System (INIS)

    316L stainless steel plate was friction stir welded using PCBN tools. The effect of tool shoulder profile and tool probe profile on tool wear characterization and weld formation was investigated. Two different shoulder profiles (screw with different pitches) with four different tool probe profiles (two different probe end shapes and two different probe lengths) have been used to fabricate FSW zone. Experimental results show that the tools with narrow pitch screw shoulder profile produce deeper FSW zone compared to the tools with wide pitch. The tools with spiral probe profile produce deeper FSW zone compared to the tools with chamber probe profile. The tools with wide pitch screw shoulder profile is apt to produce lower working loads. The wear resistant of tools with chamber probe profile is significantly higher than that of tools with spiral probe profile. The relation between tool geometries and tool wear and weld formation is discussed. (author)

  3. Characteristics of sulfide corrosion products on 316L stainless steel surfaces in the presence of sulfate-reducing bacteria

    International Nuclear Information System (INIS)

    It has been found that microbial communities play a significant role in the corrosion process of steels exposed in aquatic and soil environments. Biomineralization influenced by microorganisms is believed to be responsible for the formation of corrosion products via complicated pathways of electron transfer between microbial cells and the metal. In this study, sulfide corrosion products were investigated for 316L stainless steel exposed to media with sulfate-reducing bacteria media for 7 weeks. The species of inorganic and organic sulfides in the passive film on the stainless steel were observed by epifluorescence microscope, environmental scanning electron microscope combined with energy dispersive spectroscopy and X-ray photoelectron spectroscopy. The transformation from metal oxides to metal sulfides influenced by sulfate-reducing bacteria is emphasized in this paper

  4. Eddy Current and Ultrasonic IRIS Signal Characteristics of Reboiler Tube by Using STS 316L Calibration Specimen

    International Nuclear Information System (INIS)

    In this study, a field applicability of reboiler tube was evaluated by comparing ECT signal with IRIS signal about wall loss rate and remaining wall thickness using worked austenite STS 316L ASME standard calibration tube. In the case of wall-loss rate, as a result, tolerance about flat bottom hole and 10% O D groove(ECT), 80% defect and 10% O D groove(IRIS) occurred up to ±15%. In the case of remaining wall thickness, ECT was satisfied with the both tolerance, but tolerance about 80% defect occurred up to ±15% in IRIS. Therefore, if the IRIS is performed for interpretation of non-relevant indication and measurement of wall-loss rate after ECT, reliability is supposed to be improved

  5. Full 3D spatially resolved mapping of residual strain in a 316L austenitic stainless steel weld specimen

    International Nuclear Information System (INIS)

    A three-pass slot weld specimen in austenitic stainless steel 316L, manufactured for the purpose of benchmarking Finite Element weld residual stress simulation codes, is currently undergoing extensive characterization within a research network. A comprehensive data set from non-destructive full three-dimensional spatially resolved macro-strain mapping in this specimen is presented here. Focussed high-energy synchrotron radiation together with the spiral slit technique was used to obtain depth-resolved information about the variation of lattice parameters. A novel full-pattern analysis approach, based on the evaluation of distinct diffraction spots from individual grains, was developed. The results show high tensile transverse stresses within the bead deposited first. The maximum longitudinal stresses were found beneath the slot. Furthermore significant weld start- and stop-effects were observed. The validity of the results is discussed with respect to the possible impact of intergranular strains due to plastic deformation.

  6. Effect of Different Degrees of Sensitization on the EIS Response of 316L and 316 SS in Transpassive Region

    Science.gov (United States)

    Morshed Behbahani, K.; Pakshir, M.

    2014-06-01

    Different heat treatments were conducted on 316L and 316 stainless steels, and the sensitized specimens were characterized using anodic polarization and EIS tests in 0.5 M H2SO4 containing 0.01 molar KSCN. The potential ranges related to the transpassive region related to each specimen were determined. The EIS experiments were conducted at different potentials in that region, and the results showed the presence of three different regions, namely the anodic dissolution of the passive layer, dissolution of the grain boundaries, and the occurrence of pitting corrosion owing to the variations in the anodic potential. The higher the applied sensitization temperature, the lower the obtained charge-transfer resistance ( R ct) values, but healing effect was observed at the temperatures above 600 °C for these alloys.

  7. Plasma surface oxidation of 316L stainless steel for improving adhesion strength of silicone rubber coating to metal substrate

    Energy Technology Data Exchange (ETDEWEB)

    Latifi, Afrooz, E-mail: afroozlatifi@yahoo.com [Department of Biomaterials, Biomedical Engineering Faculty, Science and Research Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Imani, Mohammad [Novel Drug Delivery Systems Dept., Iran Polymer and Petrochemical Institute, P.O. Box 14965/115, Tehran (Iran, Islamic Republic of); Khorasani, Mohammad Taghi [Biomaterials Dept., Iran Polymer and Petrochemical Institute, P.O. Box 14965/159, Tehran (Iran, Islamic Republic of); Daliri Joupari, Morteza [Animal and Marine Biotechnology Dept., National Institute of Genetic Engineering and Biotechnology, P.O. Box 14965/161, Tehran (Iran, Islamic Republic of)

    2014-11-30

    Highlights: • Stainless steel 316L was surface modified by plasma surface oxidation (PSO) and silicone rubber (SR) coating. • On the PSO substrates, concentration of oxide species was increased ca. 2.5 times comparing to non-PSO substrates. • The surface wettability was improved to 12.5°, in terms of water contact angle, after PSO. • Adhesion strength of SR coating on the PSO substrates was improved by more than two times comparing to non-PSO ones. • After pull-off test, the fractured area patterns for SR coating were dependent on the type of surface modifications received. - Abstract: Stainless steel 316L is one of the most widely used materials for fabricating of biomedical devices hence, improving its surface properties is still of great interest and challenging in biomaterial sciences. Plasma oxidation, in comparison to the conventional chemical or mechanical methods, is one of the most efficient methods recently used for surface treatment of biomaterials. Here, stainless steel specimens were surface oxidized by radio-frequency plasma irradiation operating at 34 MHz under pure oxygen atmosphere. Surface chemical composition of the samples was significantly changed after plasma oxidation by appearance of the chromium and iron oxides on the plasma-oxidized surface. A wettable surface, possessing high surface energy (83.19 mN m{sup −1}), was observed after plasma oxidation. Upon completion of the surface modification process, silicone rubber was spray coated on the plasma-treated stainless steel surface. Morphology of the silicone rubber coating was investigated by scanning electron microscopy (SEM). A uniform coating was formed on the oxidized surface with no delamination at polymer–metal interface. Pull-off tests showed the lowest adhesion strength of coating to substrate (0.12 MPa) for untreated specimens and the highest (0.89 MPa) for plasma-oxidized ones.

  8. Transformation of austenite to duplex austenite-ferrite assembly in annealed stainless steel 316L consolidated by laser melting

    Energy Technology Data Exchange (ETDEWEB)

    Saeidi, K.; Gao, X. [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, S-106 91 Stockholm (Sweden); Lofaj, F. [Institute of Materials Research of the Slovak Academy of Sciences, Watsonova 47, Košice (Slovakia); Faculty of Materials Science and Technology in Trnava, Slovak University of Technology in Bratislava, 916 24 Trnava (Slovakia); Kvetková, L. [Institute of Materials Research of the Slovak Academy of Sciences, Watsonova 47, Košice (Slovakia); Shen, Z.J. [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, S-106 91 Stockholm (Sweden)

    2015-06-05

    Highlights: • Mechanical properties, phase and microstructure stability of laser melted steel was studied. • Duplex austenite-ferrite assembly with improved mechanical properties was formed. • Dissolution of Mo in the steel matrix resulted in ferrite stabilization and stress relief. • Enhanced mechanical properties were achieved compared to conventionally casted and annealed steel. - Abstract: Laser melting (LM), with a focused Nd:YAG laser beam, was used to form solid bodies from 316L austenite stainless steel powder and the laser melted samples were heat treated at various temperatures. The phase changes in heat treated samples were characterized using X-ray diffraction (XRD). Samples heat treated at 800 °C and 900 °C remained single austenite while in samples heat treated at 1100 °C and 1400 °C a dual austenite-ferrite phase assembly was formed. The ferrite formation was further verified by electron back scattering diffraction (EBSD) and selective area diffraction (SAD). Microstructural changes were studied by scanning and transmission electron microscopy (SEM, TEM). In samples heat treated up to 900 °C, coalescence of the cellular-sub grains was noticed, whereas in sample heat treated at and above 1100 °C the formation of ferrite phase was observed. The correlation between the microstructure/phase assembly and the measured strength/microhardness were investigated, which indicated that the tensile strength of the laser melted material was significantly higher than that of the conventional 316L steel even after heat treatment whereas caution has to be taken when laser melted material will be exposed to an application temperature above 900 °C.

  9. Transformation of austenite to duplex austenite-ferrite assembly in annealed stainless steel 316L consolidated by laser melting

    International Nuclear Information System (INIS)

    Highlights: • Mechanical properties, phase and microstructure stability of laser melted steel was studied. • Duplex austenite-ferrite assembly with improved mechanical properties was formed. • Dissolution of Mo in the steel matrix resulted in ferrite stabilization and stress relief. • Enhanced mechanical properties were achieved compared to conventionally casted and annealed steel. - Abstract: Laser melting (LM), with a focused Nd:YAG laser beam, was used to form solid bodies from 316L austenite stainless steel powder and the laser melted samples were heat treated at various temperatures. The phase changes in heat treated samples were characterized using X-ray diffraction (XRD). Samples heat treated at 800 °C and 900 °C remained single austenite while in samples heat treated at 1100 °C and 1400 °C a dual austenite-ferrite phase assembly was formed. The ferrite formation was further verified by electron back scattering diffraction (EBSD) and selective area diffraction (SAD). Microstructural changes were studied by scanning and transmission electron microscopy (SEM, TEM). In samples heat treated up to 900 °C, coalescence of the cellular-sub grains was noticed, whereas in sample heat treated at and above 1100 °C the formation of ferrite phase was observed. The correlation between the microstructure/phase assembly and the measured strength/microhardness were investigated, which indicated that the tensile strength of the laser melted material was significantly higher than that of the conventional 316L steel even after heat treatment whereas caution has to be taken when laser melted material will be exposed to an application temperature above 900 °C

  10. Effect of temperature, chloride ions and sulfide ions on the electrochemical properties of 316L stainless steel in simulated cooling water

    Institute of Scientific and Technical Information of China (English)

    Li Jinbo; Zhai Wen; Zheng Maosheng; Zhu Jiewu

    2008-01-01

    The influence of temperature, chloride ions and sulfide ions on the anticorrosion behavior of 316L stainless steel in simulated cooling water was studied by electrochemical impedance spectroscopy and anodic polarization curves. The results show that the film resistance increases with the solution temperature but decreases after 8 days' immersion, which indicates that the film formed at higher temperature has inferior anticorrosion behavior; Chloride ions and sulfide ions have remarkable effects on the electrochemical property of 316L stainless steel in simulated cooling water and the pitting potential declines with the concentration of chloride ions; the passivation current has no obvious effect; the rise of the concentration of sulfide ions obviously increases the passivation current, but the pitting potential changes little, which indicates that the two types of ions may have different effects on destructing passive film of stainless steel. The critical concentration of chloride ions causing anodic potential curve's change in simulated cooling water is 250 mg/L for 316 L stainless. The effect of sulfide ions on the corrosion resistance behavior of stainless steel is increasing the passivation current density Ip. The addition of 6mg/L sulfide ions to the solution makes Ip of 316 L increase by 0.5 times.

  11. Analysis of bi-layer oxide on austenitic stainless steel, 316L, exposed to Lead–Bismuth Eutectic (LBE) by X-ray Photoelectron Spectroscopy (XPS)

    Energy Technology Data Exchange (ETDEWEB)

    Koury, D., E-mail: dan@physics.unlv.edu [Dept. of Physics and Astronomy, MS 4002, University of Nevada, Las Vegas, 4505 S. Maryland Pkwy, Las Vegas, NV 89154 (United States); Johnson, A.L. [Harry Reid Center, MS 4009, University of Nevada, Las Vegas, 4505 S. Maryland Pkwy, Las Vegas, NV 89154 (United States); Ho, T. [Dept. of Chemistry, MS 4002, University of Nevada, Las Vegas, 4505 S. Maryland Pkwy, Las Vegas, NV 89154 (United States); Farley, J.W. [Dept. of Physics and Astronomy, MS 4002, University of Nevada, Las Vegas, 4505 S. Maryland Pkwy, Las Vegas, NV 89154 (United States)

    2013-09-15

    Corrosion of the austenitic stainless steel alloy 316L by Lead–Bismuth Eutectic (LBE) was studied using X-ray Photoelectron Spectroscopy (XPS) with Sputter-Depth Profiling (SDP), and compared to data taken by Scanning Electron Microscopy (SEM) and Energy Dispersive X-rays (EDXs). Exposed and unexposed samples were compared. Annealed 316L samples, exposed to LBE for durations of 1000, 2000 and 3000 h, developed bi-layer oxides up to 30 μm thick. Analysis of the charge-states of the 2p{sub 3/2} peaks of iron, chromium, and nickel in the oxide layers reveal an inner layer consisting of iron and chromium oxides (likely spinel-structured) and an outer layer consisting of iron oxides (Fe{sub 3}O{sub 4}). Cold-rolled 316L samples, exposed for the same durations, form a chromium-rich, thin (⩽1 μm) oxide with some oxidized iron in the outermost ∼200 nm of the oxide layer. This is the first experiment to investigate what components of the 316L are oxidized by LBE exposure. It is shown here that nickel is metallic in the inner layer.

  12. Placas de aço inoxidável 316L aplicadas no reparo de fratura experimental diafisária do rádio e ulna de cães

    Directory of Open Access Journals (Sweden)

    Brasil F.B.J.

    2001-01-01

    Full Text Available O objetivo do presente trabalho foi o de estudar a resistência à corrosão em placas de aço inoxidável 316L, com diferentes tipos de acabamento e tratamento superficial, e a possível interferência dessa reação corrosiva na consolidação óssea. Utilizaram-se placas semi-acabadas, polidas, tratadas com jatos de microesferas de vidro e passivadas, as quais foram aplicadas na epífise distal do rádio de cães. Foram utilizados 12 animais, divididos em dois grupos, nos quais, após osteotomia bilateral do rádio e ulna, foram realizadas osteossínteses do rádio, totalizando 24 procedimentos. Avaliou-se a evolução clínica e radiográfica das regiões que receberam os implantes aos 30, 60, 90, 180, 240 e 360 dias. Os animais do grupo 1 (GI foram sacrificados aos 180 dias e os do GII aos 360 dias para estudo histológico e de microscopia eletrônica de varredura do local da osteotomia sob a região dos implantes metálicos e para estudo da resistência à corrosão no organismo, pelos implantes metálicos, por meio de análises química e metalográfica (microscopia óptica e eletrônica de varredura e espectroscopia de espalhamento de energia por raios X. Os animais recuperaram a função dos membros operados 24 horas após a cirurgia. Radiograficamente, verificou-se a consolidação óssea em todos os animais. Macro e microscopicamente não foram observados sinais de corrosão nos implantes metálicos, exceto em uma placa passivada, aplicada no rádio esquerdo de um animal, na qual a corrosão foi detectada pela microscopia óptica e eletrônica de varredura. Este estudo permite concluir que as placas de aço inoxidável 316L, independente do acabamento superficial a que foram submetidas, não sofreram corrosão ou reações adversas e foram efetivas no tratamento das fraturas experimentais do rádio e ulna de cães.

  13. Study of a design criterion for 316L irradiated represented by a strain hardened material; Etude d'un critere de dimensionnement d'un acier 316L irradie represente par un materiau ecroui

    Energy Technology Data Exchange (ETDEWEB)

    Gouin, H

    1999-07-01

    The aim of this study is to analyse the consequence of radiation on different structure submitted to imposed displacement loading and for damages due to plastic instability or rupture. The main consequence of radiation is a material hardening with a ductility decrease. This effect is similar to initial mechanical hardening: the mechanical properties (determined on smooth tensile specimen) evolve in the same way while irradiation or mechanical hardening increase. So in this study, radiation hardening is simulated by mechanical hardening (swaging). Tests were carried out for which two damages were considered: plastic instability and rupture. These two damages were studied with initial mechanical hardening (5 tested hammering rate 0, 15, 25, 35 and 45% on 316L stainless steel). Likewise two types of loading were studied: tensile or bending loading on specimens with or without geometrical singularities (notches). From tensile tests, two deformation criteria are proposed for prevention against the two quoted damages. Numerical study is carried out allowing to confirm hypothesis made at the time of the tensile test result interpretation and to validate the rupture criterion by applying on bending test. (author)

  14. Biofilm initiation and growth of Pseudomonas aeruginosa on 316L stainless steel in low gravity in orbital space flight

    Science.gov (United States)

    Todd, Paul; Pierson, Duane L.; Allen, Britt; Silverstein, JoAnn

    The formation of biofilms by water microorganisms such as Pseudomonas aeruginosa in spacecraft water systems has been a matter of concern for long-duration space flight. Crewed spacecraft plumbing includes internal surfaces made of 316L stainless steel. Experiments were therefore undertaken to compare the ability of P. aeruginosa to grow in suspension, attach to stainless steel and to grow on stainless steel in low gravity on the space shuttle. Four categories of cultures were studied during two space shuttle flights (STS-69 and STS-77). Cultures on the ground were held in static horizontal or vertical cylindrical containers or were tumbled on a clinostat and activated under conditions identical to those for the flown cultures. The containers used on the ground and in flight were BioServe Space Technologies’ Fluid Processing Apparatus (FPA), an open-ended test tube with rubber septa that allows robotic addition of bacteria to culture media to initiate experiments and the addition of fixative to conclude experiments. Planktonic growth was monitored by spectrophotometry, and biofilms were characterized quantitatively by epifluorescence and scanning electron microscopy. In these experiments it was found that: (1) Planktonic growth in flown cultures was more extensive than in static cultures, as seen repeatedly in the history of space microbiology, and closely resembled the growth of tumbled cultures. (2) Conversely, the attachment of cells in flown cultures was as much as 8 times that in tumbled cultures but not significantly different from that in static horizontal and vertical cultures, consistent with the notion that flowing fluid reduces microbial attachment. (3) The final surface coverage in 8 days was the same for flown and static cultures but less by a factor of 15 in tumbled cultures, where coverage declined during the preceding 4 days. It is concluded that cell attachment to 316L stainless steel in the low gravity of orbital space flight is similar to that

  15. An in vitro evaluation of novel NHA/zircon plasma coating on 316L stainless steel dental implant

    Institute of Scientific and Technical Information of China (English)

    Ebrahim Karamian; Mahmood Reza Kalantar Motamedi; Amirsalar Khandan; Parisa Soltani; Sahel Maghsoudi

    2014-01-01

    The surface characteristics of an implant that influence the speed and strength of osseointegration include crystal structure and bioactivity. The aim of this study was to evaluate the bioactivity of a novel natural hydroxyapatite/zircon (NHA/zircon) nanobiocomposite coating on 316L stainless steel (SS) dental implants soaking in simulated body fluid. A novel NHA/zircon nanobiocomposite was fabricated with 0 (control), 5, 10, and 15 wt%of zircon in NHA using ball mill for 1 h. The composite mixture was coated on SS implants using a plasma spray method. Scanning electron microscopy (SEM) was used to evaluate surface morphology, and X-ray diffraction (XRD) was used to analyze phase composition and crystallinity (Xc). Further, calcium ion release was measured to evaluate the coated nanobiocomposite samples. The prepared NHA/zircon coating had a nanoscale morphological structure with a mean crystallite size of 30-40 nm in diameter and a bone-like composition, which is similar to that of the biological apatite of a bone. For the prepared NHA powder, high bioactivity was observed owing to the formation of apatite crystals on its surface. Both minimum crystallinity (Xc = 41.1%) and maximum bioactivity occurred in the sample containing 10 wt%of zircon because of minimum Xc and maximum biodegradation of the coating sample.

  16. Effect of thermal treatment on the corrosion resistance of Type 316L stainless steel exposed in supercritical water

    Science.gov (United States)

    Jiao, Y.; Zheng, W.; Guzonas, D. A.; Cook, W. G.; Kish, J. R.

    2015-09-01

    There are still unknown aspects about the growth mechanism of oxide scales formed on candidate stainless steel fuel cladding materials during exposure in supercritical water (SCW) under the conditions relevant to the Canadian supercritical water-cooled reactor (SCWR). The tendency for intermetallic precipitates to form within the grains and on grain boundaries during prolonged exposure at high temperatures represents an unknown factor to corrosion resistance, since they tend to bind alloyed Cr. The objective of this study was to better understand the extent to which intermetallic precipitates affects the mode and extent of corrosion in SCW. Type 316L stainless steel, used as a model Fe-Cr-Ni-Mo alloy, was exposed to 25 MPa SCW at 550 °C for 500 h in a static autoclave for this purpose. Mechanically-abraded samples were tested in the mill-annealed (MA) and a thermally-treated (TT) condition. The thermal treatment was conducted at 815 °C for 1000 h to precipitate the carbide (M23C6), chi (χ), laves (η) and sigma (σ) phases. It was found that although relatively large intermetallic precipitates formed at the scale/alloy interface locally affected the oxide scale formation, their discontinuous formation did not affect the short-term overall apparent corrosion resistance.

  17. Effect of thermal treatment on the corrosion resistance of Type 316L stainless steel exposed in supercritical water

    International Nuclear Information System (INIS)

    There are still unknown aspects about the growth mechanism of oxide scales formed on candidate stainless steel fuel cladding materials during exposure in supercritical water (SCW) under the conditions relevant to the Canadian supercritical water-cooled reactor (SCWR). The tendency for intermetallic precipitates to form within the grains and on grain boundaries during prolonged exposure at high temperatures represents an unknown factor to corrosion resistance, since they tend to bind alloyed Cr. The objective of this study was to better understand the extent to which intermetallic precipitates affects the mode and extent of corrosion in SCW. Type 316L stainless steel, used as a model Fe–Cr–Ni–Mo alloy, was exposed to 25 MPa SCW at 550 °C for 500 h in a static autoclave for this purpose. Mechanically-abraded samples were tested in the mill-annealed (MA) and a thermally-treated (TT) condition. The thermal treatment was conducted at 815 °C for 1000 h to precipitate the carbide (M23C6), chi (χ), laves (η) and sigma (σ) phases. It was found that although relatively large intermetallic precipitates formed at the scale/alloy interface locally affected the oxide scale formation, their discontinuous formation did not affect the short-term overall apparent corrosion resistance

  18. Tribological properties of BixTiyOz films grown via RF sputtering on 316L steel substrates

    Directory of Open Access Journals (Sweden)

    Johanna Parra

    2015-01-01

    Full Text Available En este trabajo se presentan los resultados obtenidos en el análisis químico superficial, la caracterización morfológica y evaluación de las propiedades tribológicas de recubrimientos de titanato de bismuto amorfo (BixTiyOz depositados sobre sustratos de acero inoxidable 316L utilizando la técnica de pulverización catódica rf. El análisis químico elemental se realizó por medio de espectroscopia de electrones Auger (EEA, la morfología de los recubrimientos se determinó mediante microscopia de fuerza atómica (MFA. Las medidas del coeficiente de fricción y la tasa de desgaste fueron obtenidas mediante pruebas de bola sobre disco. Los análisis de EEA permitieron establecer que los primeros 10 nm de los recubrimientos están formados probablemente por óxidos de Bi4Ti3O12 y Ti2O3, las medidas de AFM indican que los recubrimientos tienen una rugosidad promedio de 22.28nm y un tamaño de grano de 50nm. Finalmente, las pruebas tribológicas establecieron que el coeficiente de fricción y la tasa de desgaste del acero recubierto tiene valores similares al acero desnudo.

  19. An EBSD investigation on flow localization and microstructure evolution of 316L stainless steel for Gen IV reactor applications

    Science.gov (United States)

    Wu, Xianglin; Pan, Xiao; Mabon, James C.; Li, Meimei; Stubbins, James F.

    2007-09-01

    Type 316L stainless steel has been selected as a candidate structural material in a series of current accelerator driven systems and Generation IV reactor conceptual designs. The material is sensitive to irradiation damage in the temperature range of 150-400 °C: even low levels of irradiation exposure, as small as 0.1 dpa, can cause severe loss of ductility during tensile loading. This process, where the plastic flow becomes highly localized resulting in extremely low overall ductility, is referred as flow localization. The process controlling this confined flow is related to the difference between the yield and ultimate tensile strengths such that large irradiation-induced increases in the yield strength result in very limited plastic flow leading to necking after very small levels of uniform elongation. In this study, the microstructural evolution controlling flow localization is examined. It is found that twinning is an important deformation mechanism at lower temperatures since it promotes the strain hardening process. At higher temperatures, twinning becomes energetically impossible since the activation of twinning is determined by the critical twinning stress, which increases rapidly with temperature. Mechanical twinning and dislocation-based planar slip are competing mechanisms for plastic deformation.

  20. Effect of Austenitic and Austeno-Ferritic Electrodes on 2205 Duplex and 316L Austenitic Stainless Steel Dissimilar Welds

    Science.gov (United States)

    Verma, Jagesvar; Taiwade, Ravindra V.

    2016-09-01

    This study addresses the effect of different types of austenitic and austeno-ferritic electrodes (E309L, E309LMo and E2209) on the relationship between weldability, microstructure, mechanical properties and corrosion resistance of shielded metal arc welded duplex/austenitic (2205/316L) stainless steel dissimilar joints using the combined techniques of optical, scanning electron microscope, energy-dispersive spectrometer and electrochemical. The results indicated that the change in electrode composition led to microstructural variations in the welds with the development of different complex phases such as vermicular ferrite, lathy ferrite, widmanstatten and intragranular austenite. Mechanical properties of welded joints were diverged based on compositions and solidification modes; it was observed that ferritic mode solidified weld dominated property wise. However, the pitting corrosion resistance of all welds showed different behavior in chloride solution; moreover, weld with E2209 was superior, whereas E309L exhibited lower resistance. Higher degree of sensitization was observed in E2209 weld, while lesser in E309L weld. Optimum ferrite content was achieved in all welds.

  1. Summary of recommended correlations for ITER-grade type 316L(N) for the ITER materials properties handbook

    Energy Technology Data Exchange (ETDEWEB)

    Billone, M.C.; Pawel, J.E.

    1996-04-01

    The focus of this effort is the effects of irradiation on the ultimate tensile strengths (UTS), the yield strength (YS), the uniform elongation (UE), the total elongation (TE) and the reduction in area (RA) in the ITER-relevant temperature range of 100-400{degrees}C. For the purpose of this summary, data for European heats of 316 with 0.020.08 wt.% are referred to as E316L(N) data and grouped together. Other heats of 316 and Ti-modified 316 are also included in the data base. For irradiation and postirradiation-test temperatures in the range of 200-400{degrees}C, the common behavior of these heats of stainless steel is a yield strength approaching the ultimate tensile strength approaching 800 MPa, a uniform elongation approaching 0.3%, a total elongation approaching 3-9%, and a high (about 60%) reduction in area as the neutron damage approaches 10 dpa.

  2. Femtosecond laser treatment of 316L improves its surface nanoroughness and carbon content and promotes osseointegration: An in vitro evaluation.

    Science.gov (United States)

    Kenar, Halime; Akman, Erhan; Kacar, Elif; Demir, Arif; Park, Haiwoong; Abdul-Khaliq, Hashim; Aktas, Cenk; Karaoz, Erdal

    2013-08-01

    Cell-material surface interaction plays a critical role in osseointegration of prosthetic implants used in orthopedic surgeries and dentistry. Different technical approaches exist to improve surface properties of such implants either by coating or by modification of their topography. Femtosecond laser treatment was used in this study to generate microspotted lines separated by 75, 125, or 175μm wide nanostructured interlines on stainless steel (316L) plates. The hydrophobicity and carbon content of the metallic surface were improved simultaneously through this method. In vitro testing of the laser treated plates revealed a significant improvement in adhesion of human endothelial cells and human bone marrow mesenchymal stem cells (hBM MSCs), the cells involved in microvessel and bone formation, respectively, and a significant decrease in fibroblast adhesion, which is implicated in osteolysis and aseptic loosening of prostheses. The hBM MSCs showed an increased bone formation rate on the laser treated plates under osteogenic conditions; the highest mineral deposition was obtained on the surface with 125μm interline distance (292±18mg/cm(2) vs. 228±43mg/cm(2) on untreated surface). Further in vivo testing of these laser treated surfaces in the native prosthetic implant niche would give a real insight into their effectiveness in improving osseointegration and their potential use in clinical applications. PMID:23563298

  3. Effect of strain-induced martensite on the formation of nanocrystalline 316L stainless steel after cold rolling and annealing

    International Nuclear Information System (INIS)

    This work aimed to study the effects of cold rolling temperature and pre-strain on the volume fraction of strain-induced martensite in order to obtain nanocrystalline structures of 316L stainless steel. Hot rolling and cold rolling followed by annealing treatments were conducted under different conditions. The microstructures and the volume fraction of phases were characterized by scanning electron microscopy and feritscope tests, respectively. The hardness and tensile properties of the specimens were also measured. The results showed that decreasing the rolling temperature while increasing pre-strain leads to increased the volume fraction of martensite accompanied by decreased saturating strain and, further, that this behavior affects the degree of grain refinement. The smallest grain size of about 30-40 nm was obtained via 30% pre-strain at 523 K and subsequent conventional cold rolling at 258 K with a strain and a strain rate of 95% and 0.5 s-1, respectively, followed by annealing at 1023 K for 300 s. Uniaxial tensile tests at room temperature showed that this specimen exhibits very high tensile strength of about 1385 MPa.

  4. A simulation study on the multi-pass rolling bond of 316L/Q345R stainless clad plate

    Directory of Open Access Journals (Sweden)

    Qin Qin

    2015-07-01

    Full Text Available This article describes an investigation into interface bonding research of 316L/Q345R stainless clad plate. A three-dimensional thermal–elastic–plastic model has been established using finite element analysis to model the multi-pass hot rolling process. Results of the model have been compared with those obtained from a rolling experiment of stainless clad plate. The comparisons of temperature and profile of the rolled stainless clad plate have indicated a satisfactory accuracy of finite element analysis simulation. Effects on interface bonding by different parameters including pre-heating temperature, multi-pass thickness reduction rules, rolling speed, covering rate, and different assemble patterns were analyzed systematically. The results show that higher temperature and larger thickness reduction are beneficial to achieve the bonding in vacuum hot rolling process. The critical reduction in the bond at the temperature of 1200 °C is 28%, and the critical thickness reduction reduces by about 2% when the temperature increases by 50 °C during the range from 1000 °C to 1250 °C. And the relationship between the minimum pass number and thickness reduction has been suggested. The results also indicate that large covering rate in the assemble pattern of outer soft and inner hard is beneficial to achieve the bond of stainless clad plate.

  5. Effect of thermal treatment on the corrosion resistance of Type 316L stainless steel exposed in supercritical water

    Energy Technology Data Exchange (ETDEWEB)

    Jiao, Y. [Department of Materials Science & Engineering, McMaster University, Hamilton, ON (Canada); Zheng, W. [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON (Canada); Guzonas, D.A. [Canadian Nuclear Laboratories Chalk River Laboratories, ON (Canada); Cook, W.G. [Department of Chemical Engineering, University of New Brunswick, Fredericton, NB (Canada); Kish, J.R., E-mail: kishjr@mcmaster.ca [Department of Materials Science & Engineering, McMaster University, Hamilton, ON (Canada)

    2015-09-15

    There are still unknown aspects about the growth mechanism of oxide scales formed on candidate stainless steel fuel cladding materials during exposure in supercritical water (SCW) under the conditions relevant to the Canadian supercritical water-cooled reactor (SCWR). The tendency for intermetallic precipitates to form within the grains and on grain boundaries during prolonged exposure at high temperatures represents an unknown factor to corrosion resistance, since they tend to bind alloyed Cr. The objective of this study was to better understand the extent to which intermetallic precipitates affects the mode and extent of corrosion in SCW. Type 316L stainless steel, used as a model Fe–Cr–Ni–Mo alloy, was exposed to 25 MPa SCW at 550 °C for 500 h in a static autoclave for this purpose. Mechanically-abraded samples were tested in the mill-annealed (MA) and a thermally-treated (TT) condition. The thermal treatment was conducted at 815 °C for 1000 h to precipitate the carbide (M{sub 23}C{sub 6}), chi (χ), laves (η) and sigma (σ) phases. It was found that although relatively large intermetallic precipitates formed at the scale/alloy interface locally affected the oxide scale formation, their discontinuous formation did not affect the short-term overall apparent corrosion resistance.

  6. Radiation-induced stress relaxation in high temperature water of type 316L stainless steel evaluated by neutron diffraction

    Science.gov (United States)

    Ishiyama, Y.; Rogge, R. B.; Obata, M.

    2011-01-01

    Weld beads on plate specimens made of type 316L stainless steel were neutron-irradiated up to about 2.5 × 10 25 n/m 2 ( E > 1 MeV) at 561 K in the Japan Material Testing Reactor (JMTR). Residual stresses of the specimens were measured by the neutron diffraction method, and the radiation-induced stress relaxation was evaluated. The values of σ x residual stress (transverse to the weld bead) and σ y residual stress (longitudinal to the weld bead) decreased with increasing neutron dose. The tendency of the stress relaxation was almost the same as previously published data, which were obtained for type 304 stainless steel. From this result, it was considered that there was no steel type dependence on radiation-induced stress relaxation. The neutron irradiation dose dependence of the stress relaxation was examined using an equation derived from the irradiation creep equation. The coefficient of the stress relaxation equation was obtained, and the value was 1.4 (×10 -6/MPa/dpa). This value was smaller than that of nickel alloy.

  7. Dynamic strain aging in stress controlled creep-fatigue tests of 316L stainless steel under different loading conditions

    International Nuclear Information System (INIS)

    Stress controlled fatigue-creep tests were carried out for 316L stainless steel under different loading conditions, i.e. different loading levels at the fixed temperature (loading condition 1, LC1) and different temperatures at the fixed loading level (loading condition 2, LC2). Cyclic deformation behaviors were investigated with respect to the evolutions of strain amplitude and mean strain. Abrupt mean strain jumps were found during cyclic deformation, which was in response to the dynamic strain aging effect. Moreover, as to LC1, when the minimum stress is negative at 550 deg. C, abrupt mean strain jumps occur at the early stage of cyclic deformation and there are many jumps during the whole process. While the minimum stress is positive, mean strain only jumps once at the end of deformation. Similar results were also found in LC2, when the loading level is fixed at -100 to 385 MPa, at higher temperatures (560, 575 deg. C), abrupt mean strain jumps occur at the early stage of cyclic deformation and there are many jumps during the whole process. While at lower temperature (540 deg. C), mean strain only jumps once at the end of deformation.

  8. Study on cerium-doped nano-TiO2 coatings for corrosion protection of 316 L stainless steel

    Science.gov (United States)

    Li, Suning; Wang, Qian; Chen, Tao; Zhou, Zhihua; Wang, Ying; Fu, Jiajun

    2012-04-01

    Many methods have been reported on improving the photogenerated cathodic protection of nano-TiO2 coatings for metals. In this work, nano-TiO2 coatings doped with cerium nitrate have been developed by sol-gel method for corrosion protection of 316 L stainless steel. Surface morphology, structure, and properties of the prepared coatings were investigated by X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy. The corrosion protection performance of the prepared coatings was evaluated in 3 wt% NaCl solution by using electrochemical techniques in the presence and absence of simulated sunlight illumination. The results indicated that the 1.2% Ce-TiO2 coating with three layers exhibited an excellent photogenerated cathodic protection under illumination attributed to the higher separation efficiency of electron-hole pairs and higher photoelectric conversion efficiency. The results also showed that after doping with an appropriate concentration of cerium nitrate, the anti-corrosion performance of the TiO2 coating was improved even without irradiation due to the self-healing property of cerium ions.

  9. Residual stress and microstructure evolution by manufacturing processes for welded pipe joint in austenitic stainless steel type 316L

    International Nuclear Information System (INIS)

    Stress corrosion cracking (SCC) has been observed near the heat affected zone (HAZ) of welded pipe joint made of austenitic stainless steel type 316L, even though sensitization is not observed. Therefore, It can be considered that the effect of residual stress on SCC is more important. In the joining process of pipes, butt-welding is conducted after machining. Residual stress is generated by both processes. In case of welding after machining, it can be considered that residual stress due to machining is changed by welding thermal cycle. In this study, residual stress and microstructure evolution due to manufacturing processes is investigated. Change of residual stress distribution caused by processing history is examined by X-ray diffraction method. Residual stress distribution has a local maximum stress in the middle temperature range of the HAZ caused by processing history. Hardness measurement result also has a local maximum hardness in the same range of the HAZ. By using FE-SEM/EBSD, it is clarified that microstructure shows recovery in the high temperature range of HAZ. Therefore, residual stress distribution is determined by microstructure evolution and superposition effect of processing history. In summary, not only any part of manufacturing processes such as welding or machining but also treating all processes as processing history of pipes are important to evaluate SCC. (author)

  10. Microstructural Development and Technical Challenges in Laser Additive Manufacturing: Case Study with a 316L Industrial Part

    Science.gov (United States)

    Marya, Manuel; Singh, Virendra; Marya, Surendar; Hascoet, Jean Yves

    2015-08-01

    Additive manufacturing (AM) brings disruptive changes to the ways parts, and products are designed, fabricated, tested, qualified, inspected, marketed, and sold. These changes introduce novel technical challenges and concerns arising from the maturity and diversity of today's AM processes, feedstock materials, and process parameter interactions. AM bears a resemblance with laser and electron beam welding in the so-called conduction mode, which involves a multitude of dynamic physical events between the projected feedstock and a moving heat source that eventually influence AM part properties. For this paper, an air vent was selected for its thin-walled, hollow, and variable cross section, and limited size. The studied air vents, randomly selected from a qualification batch, were fabricated out of 316L stainless steel using a 4 kW fiber laser powder-fed AM system, referred to as construction laser additive direct (CLAD). These were systematically characterized by microhardness indentation, visual examination, optical and scanning electron microscopy, and electron-back-scattering diffraction in order to determine AM part suitability for service and also broadly discuss metallurgical phenomena. The paper then briefly expands the discussion to include additional engineering alloys and further analyze relationships between AM process parameters and AM part properties, consistently utilizing past experience with the same powder-fed CLAD 3D printer, the well-established science and technology of welding and joining, and recent publications on additive manufacturing.

  11. Creep fatigue interaction. Hold time effects on low cycle fatigue resistance of 316 L steel at 6000C

    International Nuclear Information System (INIS)

    This is a study of hold time effects on the low cycle fatigue properties of 316 L austenitic stainless steel at 6000C in air. Results obtained for different plastic strain levels indicate that a tension hold time at peak strain lead to a reduction in fatigue life. The importance of this effect depend on the length of hold period, and also on the strain amplitude. No saturation had been observed. Metallographic and microstructural analysis of failed specimens indicates mechanisms by which failure is produced. For continuous cycling the fracture occurs by the initiation and the propagation of a transgranular crack. Creep damage in the bulk of material is formed during periods of tensile stress relaxation; it causes a change in the failure mode which became intergranular. It is the interaction between this creep-damage and fatigue cracks which is partly responsable for the reduction in the fatigue life. Several approaches are used for evaluating creep-fatigue interaction damage and estimating the fatigue life. Among those proposed approaches, the linear damage rule and the strain range partitioning method are discussed

  12. In situ monitoring the pulse CO2 laser interaction with 316-L stainless steel using acoustical signals and plasma analysis

    International Nuclear Information System (INIS)

    In most laser material processing, material removal by different mechanisms is involved. Here, application of acoustic signals with thermoelastic (below threshold) and breakdown origin (above threshold) together with plasma plume analysis as a simple monitoring system of interaction process is suggested. In this research the interaction of pulse CO2 laser with 200 ns duration and maximum energy of 1.3 J operating at 1 Hz with austenitic stainless steel (316-L) is reported. The results showed that the non-linear point of the curve can serve as a useful indicator of melting fluence threshold (in this case ∼830 J cm-2) with corresponding temperature calculated using plasma plume analysis. Higher acoustic amplitudes and larger plasma plume volume indicates more intense interaction. Also, analysis showed that a phase explosion process with material removal (ejecta) in the form of non-adiabatic (i.e., dt >> α-1) is at play after laser pulse is ended. Also, SEM photographs show different surface quality medication at different laser intensities, which indicates the importance of recoil momentum pressure and possibly electrons and ions densities in heat transfer. Finally, electrochemical test indicate an improved corrosion resistance for laser treated samples compared to untreated ones.

  13. The Effect of Post-Heat Treatment on Microstructure of 316L Cold-Sprayed Coatings and Their Corrosion Performance

    Science.gov (United States)

    Dikici, B.; Yilmazer, H.; Ozdemir, I.; Isik, M.

    2016-04-01

    The combined effects of process gases and post-heat treatment temperature on the microstructure of 316L cold-sprayed coatings on Al5052 substrates have been investigated in this study. The stainless steel coatings were subjected to heat treatment at four different temperatures (250, 500, 750, and 1000 °C) to study the effect of heat treatment. In addition, the corrosion performances of the coatings at different process temperatures have been compared using the potentiodynamic scanning technique. Microstructural characterization of the coatings was carried out using scanning and transmission electron microscopy and x-ray diffraction. The results of present study showed that cold-sprayed stainless steel coatings processed with helium exhibited higher corrosion resistance than those of coatings sprayed with nitrogen process gas. This could partially be attributed to the reduction in porosity level (4.9%) and improvement of particle-particle bonding. In addition, evaluation of the mechanical and microstructural properties of the coatings demonstrated that subsequent heat treatment has major influence on the deposited layers sprayed with He process gas.

  14. Low-temperature aging of delta-ferrite in 316L SS welds. Changes in mechanical properties and etching properties

    International Nuclear Information System (INIS)

    Thermal aging embrittlement of LWR components made of stainless cast (e.g. CF-8 and CF-8M) is a potential degradation issue, and careful attention has been paid on it. Although welds of austenitic stainless steels (SSs) have γ-δ duplex microstructure, which is similar to that of the stainless cast, examination on thermal aging characteristics of the SS welds is very limited. In order to evaluate thermal aging behavior of weld metal of austenitic stainless steel, the 316L SS weld metal has been prepared and changes in mechanical properties and in etching properties at isothermal aging at 335degC have been investigated. The hardness of the ferrite phase has increased with aging, while the hardness of austenite phase has stayed same. It has been suggested that spinodal decomposition has occurred in δ-ferrite by the 335degC aging. The etching rates of δ-ferrite at immersion test in 5wt% hydrochloric acid solution have been also investigated using an AFM technique. The etching rate of ferrite phase has decreased consistently with the increase in hardness of ferrite phase. It has been thought that this characteristic is also caused by spinodal decomposition of ferrite into chromium-rich (α') and iron-rich (α). (author)

  15. Microstructural Variations Across a Dissimilar 316L Austenitic: 9Cr Reduced Activation Ferritic Martensitic Steel Weld Joint

    Science.gov (United States)

    Thomas Paul, V.; Karthikeyan, T.; Dasgupta, Arup; Sudha, C.; Hajra, R. N.; Albert, S. K.; Saroja, S.; Jayakumar, T.

    2016-03-01

    This paper discuss the microstructural variations across a dissimilar weld joint between SS316 and 9Cr-RAFM steel and its modifications on post weld heat treatments (PWHT). Detailed characterization showed a mixed microstructure of austenite and martensite in the weld which is in agreement with the phases predicted using Schaeffler diagram based on composition measurements. The presence of very low volume fraction of δ-ferrite in SS316L has been identified employing state of the art electron back-scattered diffraction technique. PWHT of the ferritic steel did not reduce the hardness in the weld metal. Thermal exposure at 973 K (700 °C) showed a progressive reduction in hardness of weld joint with duration of treatment except in austenitic base metal. However, diffusion annealing at 1073 K (800 °C) for 100 hours resulted in an unexpected increase in hardness of weld metal, which is a manifestation of the dilution effects and enrichment of Ni on the transformation characteristics of the weld zone. Migration of carbon from ferritic steel aided the precipitation of fine carbides in the austenitic base metal on annealing at 973 K (700 °C); but enhanced diffusion at 1073 K (880 °C) resulted in coarsening of carbides and thereby reduction of hardness.

  16. In situ monitoring the pulse CO 2 laser interaction with 316-L stainless steel using acoustical signals and plasma analysis

    Science.gov (United States)

    Khosroshahi, M. E.; pour, F. Anoosheh; Hadavi, M.; Mahmoodi, M.

    2010-10-01

    In most laser material processing, material removal by different mechanisms is involved. Here, application of acoustic signals with thermoelastic (below threshold) and breakdown origin (above threshold) together with plasma plume analysis as a simple monitoring system of interaction process is suggested. In this research the interaction of pulse CO 2 laser with 200 ns duration and maximum energy of 1.3 J operating at 1 Hz with austenitic stainless steel (316-L) is reported. The results showed that the non-linear point of the curve can serve as a useful indicator of melting fluence threshold (in this case ≈830 J cm -2) with corresponding temperature calculated using plasma plume analysis. Higher acoustic amplitudes and larger plasma plume volume indicates more intense interaction. Also, analysis showed that a phase explosion process with material removal (ejecta) in the form of non-adiabatic (i.e., dt ≫ α-1) is at play after laser pulse is ended. Also, SEM photographs show different surface quality medication at different laser intensities, which indicates the importance of recoil momentum pressure and possibly electrons and ions densities in heat transfer. Finally, electrochemical test indicate an improved corrosion resistance for laser treated samples compared to untreated ones.

  17. TEM study of the nucleation of bubbles induced by He implantation in 316L industrial austenitic stainless steel

    Science.gov (United States)

    Jublot-Leclerc, S.; Lescoat, M.-L.; Fortuna, F.; Legras, L.; Li, X.; Gentils, A.

    2015-11-01

    10 keV He ions were implanted in-situ in a TEM into thin foils of 316L industrial austenitic stainless steel at temperatures ranging from 200 to 550 °C. As a result, overpressurized nanometric bubbles are created with density and size depending strongly on both the temperature and fluence of implantation. An investigation on their nucleation and growth is reported through a rigorous statistical analysis whose procedure, including the consideration of free surface effects, is detailed. In the parameter range considered, the results show that an increase of fluence promotes both the nucleation and growth of the bubbles whilst an increase of temperature enhances the growth of the bubbles at the expense of their nucleation. The confrontation of resulting activation energies with existing models for bubble nucleation enables the identification of the underlying mechanisms. In spite of slight differences resulting from different conditions of implantation among which the He concentration, He production rate and He/dpa ratio, it appears that the dominating mechanisms are the same as those obtained in metals in previous studies, which, in addition to corroborating literature results, shows the suitability of in-situ TEM experiments to simulate the production of helium in nuclear materials.

  18. Super austenitic stainless steels - a promising replacement for the currently used type 316L stainless steel as the construction material for flue-gas desulphurization plant

    Energy Technology Data Exchange (ETDEWEB)

    Rajendran, N.; Rajeswari, S. [University of Madras, Madras (India). Dept. of Analytical Chemistry

    1996-12-15

    Potentiodynamic anodic cyclic polarization experiments on type 316L stainless steel and 6Mo super austenitic stainless steels were carried out in simulated flue-gas desulphurization (FGD) environment in order to assess the localized corrosion resistance. The pitting corrosion resistance was higher in the case of the super austenitic stainless steel containing 6Mo and a higher amount of nitrogen. The accelerated leaching study conducted for the alloys showed that the super austenitic stainless steels have a little tendency for leaching of metal ions such as iron, chromium and nickel at different impressed potentials. This may be due to surface segregation of nitrogen as CrN, which would, in turn, enrich a chromium and molybdenum mixed oxide film and thus impede the release of metal ions. The present study indicates that the 6Mo super austenitics can be adopted as a promising replacement for the currently used type 316L stainless steel as the construction material for FGD plants.

  19. Metallic ions in organs of rats injected with metallic particles of stainless steel 316L and Ti6Al4V alloy

    Directory of Open Access Journals (Sweden)

    Silvia Helena Giertz

    2010-03-01

    Full Text Available Despite the interest in identifying systemic effects caused by the metallic particles released from long term metallic implants in the body, few works support reliable conclusions about the effects of those particles in organs. The aim of the present work is to look for damages in tissues of liver, kidney, lung and heart of rats submitted to injection of Hank's solution contained particles of Ti6Al4V alloy and Stainless Steel 316L, obtained by metal friction. The particles size ranges from 50 to 200 µm for the Ti alloy and from 100 to 500 µm for the 316L. Tissues isolated from the organs after the euthanasia were prepared and analyzed in an optical microscope and Energy Dispersive Spectrometer (EDS. Lesions caused by an inflammatory response such as strange body epithelioid granuloma and giant cells were found in some of the tissues containing yttrium and aluminum.

  20. Corrosion Behavior of V2AlC and Cr2AlC Compared with SS 316L in NaOH at Four Temperatures

    Directory of Open Access Journals (Sweden)

    Rana A. Anaee

    2015-06-01

    Full Text Available This work involves the manufacturing of MAX phase materials include V2AlC and Cr2AlC using powder metallurgy as a new class of materials which characterized by regular crystals in lattice. Corrosion behavior of these materials was investigated by Potentiostat to estimate corrosion resistance and compared with the most resistant material represented by SS 316L. The experiments were carried out in 0.01N of NaOH solution at four temperatures in the range of 30–60oC. Polarization resistance values which calculated by Stern-Geary equation indicated that the MAX phase materials more resistant than SS 316L. Also cyclic polarization tests confirmed the resistivity of MAX phase materials through disappears of hysteresis loop.

  1. The study of the laser parameters and environment variables effect on mechanical properties of high compact parts elaborated by selective laser melting 316L powder

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Baicheng, E-mail: baicheng.zhang@utbm.fr; Dembinski, Lucas; Coddet, Christian

    2013-11-01

    In this work, a systematic analysis of the main parameters for the selective laser melting (SLM) of a commercial stainless steel 316L powder was conducted to improve the mechanical properties and dimensional accuracy of the fabricated parts. First, the effects of the processing parameters, such as the laser beam scanning velocity, laser power, substrate condition and thickness of the powder layer, on the formation of single tracks for achieving a continuous melting and densification of the material were analysed. Then, the influence of the environmental conditions (gas nature) and of the preheating temperature on the density and dimensional accuracy of the parts was considered. The microstructural features of the SLM SS 316L parts were carefully observed to elucidate the melting-solidification mechanism and the thermal history, which are the basis of the manufacturing process. Finally, the mechanical properties of the corresponding material were also determined.

  2. Creep and creep-rupture tests on the EFR-structure-material 316 L(N) DIN 1.4909

    International Nuclear Information System (INIS)

    The tensile properties in the temperature range from RT-850deg C and the creep and creep-rupture behaviour from 500-700deg C were determined at the structure material of the planned European Fast Reactor (EFR). The test program encompassed two melts from a german and french manufacturer with rupture times until 16.000 h. The test results are added with datas from a melt of the fusion program, that has the same chemical composition. All test results were compared with long-term creep results from the commercial type 1.4919 resp. AISI 316 from German, Japanese and American laboratories. In comparison with the Mo-free structural material (1.4948 (AISI 304), the 1.4909 type shows markable higher creep-strength values and a more creep resistant behaviour. The metallographic examinations demonstrate the complex precipitation behaviour and the creep-resist structure in connection with high ductility and transcrystalline fracture mode in the temperature range from 500-700deg C. (orig.)

  3. Multilayered Zr-C/a-C film on stainless steel 316L as bipolar plates for proton exchange membrane fuel cells

    Science.gov (United States)

    Bi, Feifei; Peng, Linfa; Yi, Peiyun; Lai, Xinmin

    2016-05-01

    A multilayered zirconium-carbon/amorphous carbon (Zr-C/a-C) coating is synthesized by magnetron sputtering in order to improve the corrosion resistance and interfacial conductivity of stainless steel 316L (SS316L) as bipolar plates for proton exchange membrane fuel cells (PEMFCs). Zr-C/a-C film contains an outmost pure amorphous carbon layer and a sub zirconium containing carbon layer. Interfacial contact resistance (ICR) between carbon paper and coated SS316L decreases to 3.63 mΩ cm2 at 1.4 MPa. Potentiodynamic polarization results reveal that the corrosion potential of Zr-C/a-C coated sample is more positive than pure a-C coated sample and the current density is only 0.49 μA cm-2 at the cathode applied potential 0.6 V. Electrochemical impendence spectroscopy also indicates that multilayered Zr-C/a-C film coated SS316L has much higher charge transfer resistance than the bare sample. After potentiostatic polarization, ICR values are 3.92 mΩ cm2 and 3.82 mΩ cm2 in the simulated PEMFCs cathode and anode environment, respectively. Moreover, XPS analysis of the coated samples before and after potential holding tests shows little difference, which disclose the chemical stability of multilayered Zr-C/a-C film. Therefore, the multilayered Zr-C/a-C coating exhibits excellent performance in various aspects and is preferred for the application of stainless steel bipolar plates.

  4. Local Approach : Numerical Simulations of Creep and Creep-Fatigue Crack Initiation and Crack Growth in 316L SPH Austenitic Stainless Steel

    OpenAIRE

    Poquillon, D.; Cabrillat, M.-T.; Pineau, A.; Pineau, André

    1996-01-01

    This study deals with the evaluation of local approach to assess the mechanical integrity of cracked components submitted to cyclic and steady load at elevated temperature. In this approach, a fracture criterion based on calculated intergranular damage ahead of the crack tip is introduce to simulate both crack initiation and crack propagation in 316 L type austenitic stainless steel. This numerical method, based on finite element computations is firstly described. Then numerical results are c...

  5. Effect of temperature, chloride ions and sulfide ions on the electrochemical properties of 316L stainless steel in simulated cooling water

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The influence of temperature, chloride ions and sulfide ions on the anticorrosion behavior of 316L stainless steel in simulated cooling water was studied by electrochemical impedance spectroscopy and anodic polarization curves. The results show that the film resistance increases with the solution temperature but decreases after 8 days' immersion, which indicates that the film formed at higher temperature has inferior anticorrosion behavior; Chloride ions and sulfide ions have remarkable effects on the elect...

  6. Influences of Restaurant Waste Fats and Oils (RWFO) from Grease Trap as Binder on Rheological and Solvent Extraction Behavior in SS316L Metal Injection Molding

    OpenAIRE

    Mohd Halim Irwan Ibrahim; Azriszul Mohd Amin; Rosli Asmawi; Najwa Mustafa

    2016-01-01

    This article deals with rheological and solvent extraction behavior of stainless steel 316L feedstocks using Restaurant Waste Fats and Oils (RWFO) from grease traps as binder components along with Polypropylene (PP) copolymer as a backbone binder. Optimal binder formulation and effect of solvent extraction variables on green compacts are being analyzed. Four binder formulations based on volumetric ratio/weight fraction between PP and RWFO being mixed with 60% volumetric powder loading of SS31...

  7. Effect of SUS316L stainless steel surface conditions on the wetting of molten multi-component oxides ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jin, E-mail: wangjinustb@gmail.com [Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, Fukuoka, 808-0196 (Japan); Matsuda, Nozomu [Bar and Wire Product Unit, Nippon steel and Sumitomo Metal Corporation, Fukuoka, 802-8686 (Japan); Shinozaki, Nobuya [Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, Fukuoka, 808-0196 (Japan); Miyoshi, Noriko [The Center for Instrumental Analysis, Kyushu Institute of Technology, Fukuoka, 804-8550 (Japan); Shiraishi, Takanobu [Graduate School of Biomedical Sciences, Nagasaki University, Nagasaki, 852-8588 (Japan)

    2015-02-01

    Highlights: • Multi-component oxides had a good wetting on stainless substrates with pretreatments. • Various substrates surface roughness caused the difference of final contact angles. • The wetting rate was slow on polished substrate due to the slow surface oxidation. - Abstract: A study on the effect of SUS316L stainless steel surface conditions on the wetting behavior of molten multi-component oxides ceramic was performed and aimed to contribute to the further understanding of the application of oxides ceramic in penetration treatment of stainless steel coatings and the deposition of stainless steel cermet coatings. The results show that at 1273 K, different surface pre-treatments (polishing and heating) had an important effect on the wetting behavior. The molten multi-component oxides showed good wettability on both stainless steel substrates, however, the wetting process on the polished substrate was significantly slower than that on the heated substrates. The mechanism of the interfacial reactions was discussed based on the microscopic and thermodynamic analysis, the substrates reacted with oxygen generated from the decomposition of the molten multi-component oxides and oxygen contained in the argon atmosphere, and the oxide film caused the molten multi-component oxides ceramic to spread on the substrates surfaces. For the polished substrate, more time was required for the surface oxidation to reach the surface composition of Heated-S, which resulted in relatively slow spreading and wetting rates. Moreover, the variance of the surface roughness drove the final contact angles to slightly different values following the sequence Polished-S > Heated-S.

  8. Corrosion resistance improvement in Gas Tungsten Arc Welded 316L stainless steel joints through controlled preheat treatment

    International Nuclear Information System (INIS)

    Highlights: → Though the preheat treatment reduced the cooling rate, no sensitization occurred. → The delta ferrite content of welds reduced due to cooling retardment in welds. → Reduction in δ/γ boundaries was accompanied by decrement of passivation current. → Preheat treatment improved pitting resistance characteristics. → Increment of preheat temperature increased breakdown and repassivation potential. -- Abstract: In the present study, an attempt has been made to improve the corrosion characteristics of 316L stainless steel weldments through preheating at 450 oC and 650 oC. The infrared and Tungsten-Rhenium thermocouples were utilized to probe the cooling trend of heat affected zone (HAZ) and weld pool, respectively. X-ray diffraction (XRD) patterns, optical microscopy, electron microscopy, Energy Dispersion Spectroscopy (EDS) and ferritscope were also used to investigate the effect of preheating on microstructural characteristics within the weld and HAZ. Moreover, cyclic potentiodynamic test was carried out to evaluate the corrosion features of welds such as corrosion current, passivation current (IPP), breakdown potential (EB) and repassivation potential (Ere). Results revealed that preheating reduces the cooling rate of weld pool, accompanied by reduction of delta ferrite content of weldments. Moreover, it was observed that increment of preheat temperature improves corrosion behavior of weldments, including a lower passivation current and a more pitting resistance. These outcomes were mainly ascribed to decrease of austenite/delta ferrite interfaces as vulnerable sites to corrosion attacks, through preheat treatment. Observations showed no evidence of sensitization in preheated samples, which guaranteed the feasibility of suggested heat treatment.

  9. MC3T3-E1 cell response to stainless steel 316L with different surface treatments

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Hongyu [State Key Laboratory of Tribology, Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Han, Jianmin, E-mail: siyanghan@163.com [Dental Materials Laboratory, National Engineering Laboratory for Digital and Material Technology of Stomatology, Peking University School and Hospital of Stomatology, Beijing 100081 (China); Sun, Yulong [State Key Laboratory of Tribology, Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Huang, Yongling [Jinghang Biomedicine Engineering Division, Beijing Institute of Aeronautical Material, Beijing 100095 (China); Zhou, Ming [State Key Laboratory of Tribology, Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China)

    2015-11-01

    In the present study, stainless steel 316L samples with polishing, aluminum oxide blasting, and hydroxyapatite (HA) coating were prepared and characterized through a scanning electron microscope (SEM), optical interferometer (surface roughness, Sq), contact angle, surface composition and phase composition analyses. Osteoblast-like MC3T3-E1 cell adhesion on the samples was investigated by cell morphology using a SEM (4 h, 1 d, 3 d, 7 d), and cell proliferation was assessed by MTT method at 1 d, 3 d, and 7 d. In addition, adsorption of bovine serum albumin on the samples was evaluated at 1 h. The polished sample was smooth (Sq: 1.8 nm), and the blasted and HA coated samples were much rougher (Sq: 3.2 μm and 7.8 μm). Within 1 d of incubation, the HA coated samples showed the best cell morphology (e.g., flattened shape and complete spread), but there was no significant difference after 3 d and 7 d of incubation for all the samples. The absorbance value for the HA coated samples was the highest after 1 d and 3 d of incubation, indicating better cell viability. However, it reduced to the lowest value at 7 d. Protein adsorption on the HA coated samples was the highest at 1 h. The results indicate that rough stainless steel surface improves cell adhesion and morphology, and HA coating contributes to superior cell adhesion, but inhibits cell proliferation. - Highlights: • Rough stainless steel surface improves cell adhesion and proliferation. • HA coating results in superior cell morphology and cell attachment. • HA coating inhibits osteoblast cell proliferation after 7 d of incubation.

  10. Effect of Surface Condition and Heat Treatment on Corrosion of Type 316L Stainless Steel in a Mercury Thermal Convection Loop; FINAL

    International Nuclear Information System (INIS)

    Two thermal convection loops (TCLs) fabricated from 316L stainless steel and containing mercury and a variety of 316L coupons representing variable surface conditions and heat treatments have been operated continuously for 2000 h. Surface conditions included surface ground, polished, gold-coated, chemically etched, bombarded with Fe to simulate radiation damage, and oxidized. Heat treatments included solution treated, welded, and sensitized. In addition, a nitrogen doped 316L material, termed 316LN, was also examined in the solution treated condition. Duplicate TCLs were operated in this experiment-both were operated with a 305 C peak temperature, a 65 C temperature gradient, and mercury velocity of 1.2 m/min-but only one included a 36 h soak in Hg at 310 C just prior to operation to encourage wetting. Results indicate that the soak in Hg at 310 C had no lasting effect on wetting or compatibility with Hg. Further, based on examination of post-test wetting and coupon weight loss, only the gold-coated surfaces revealed significant interaction with Hg. In areas wetted significantly by Hg, the extreme surface of the stainless steel (ca 10(micro)m) was depleted in Ni and Cr compared to the bulk composition

  11. The Kinetics of Anodic Dissolution and Repassivation on 316L Stainless Steel in Borate Buffer Solution Studied by Abrading Electrode Technique

    Energy Technology Data Exchange (ETDEWEB)

    Xu, H. S.; Sun, D. B.; Yu, H. Y.; Meng, H. M. [University of Science and Technology Beijing, Beijing (China)

    2015-12-15

    The capacity of passive metal to repassivate after film damage determines the development of local corrosion and the resistance to corrosion failures. In this work, the repassivation kinetics of 316L stainless steel (316L SS) was investigated in borate buffer solution (pH 9.1) using a novel abrading electrode technique. The repassivation kinetics was analyzed in terms of the current density flowing from freshly bare 316L SS surface as measured by a potentiostatic method. During the early phase of decay (t < 2 s), according to the Avrami kinetics-based film growth model, the transient current was separated into anodic dissolution (i{sub diss}) and film formation (i{sub film}) components and analyzed individually. The film reformation rate and thickness were compared according to applied potential. Anodic dissolution initially dominated the repassivation for a short time, and the amount of dissolution increased with increasing applied potential in the passive region. Film growth at higher potentials occurred more rapidly compared to at lower potentials. Increasing the applied potential from 0 V{sub SCE} to 0.8 V{sub SCE} resulted in a thicker passive film (0.12 to 0.52 nm). If the oxide monolayer covered the entire bare surface (θ=1), the electric field strength through the thin passive film reached 1.6 x 10{sup 7} V/cm.

  12. 医用316L不锈钢表面改性的研究进展%Research Progress in Surface Modification of Biomedical 316L Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    孙建华; 刘金龙; 王庆良; 吴高峰

    2011-01-01

    316L不锈钢作为生物医用材料在近20年内被广泛应用在矫形外科植入物、牙种植体和冠状动脉支架等领域.分析了目前医用316L不锈钢在临床应用中存在的主要问题.指出生物相客性、耐腐蚀性和耐磨损性有待提高和表面改性是改善上述问题的有效途径.综述了医用316L不锈钢表面改性的各种途径及研究成果,并展望了316L不锈钢表面改性的研究趋势.%316L stainless steel is an extensively used biomedical material for orthopedic implants, dental implant and cardiovascular stents in the last two decades. Based on the primary problem of biomedical 316L stainless steel in biocompatibility, corrosion resistance and wear resistance properties, it is pointed out that surface modifacation is an effective way to improve these properties. The various approaches and research achievement of surface modification for biomeical 316L stainless steel are reviewed, and the research trend of surface modification is also presented.

  13. Corrosion and electrical properties of CrN- and TiN-coated 316L stainless steel used as bipolar plates for polymer electrolyte membrane fuel cells

    International Nuclear Information System (INIS)

    Cathode arc ion plating was applied to deposit CrN and TiN coating layers on stainless steel 316L (SS316L) to produce metallic bipolar plates for polymer electrolyte membrane fuel cells (PEMFCs). The interfacial contact resistance between samples and carbon paper was measured and found to be 10 and 23 mΩ ∗ cm2 for TiN and CrN coating layer respectively under 150 N cm−2 compaction forces. The corrosion properties were investigated in the operating environments of PEMFC. While TiN coating layer was dissolved in the operating environments of PEMFC, the corrosion current density of 0.1 μA cm−2 was obtained for CrN coating layer at anodic condition and its protective efficiency was revealed as 99%. This analysis indicates that the improvement may be attributed to the extremely dense coating and the synergistic function of the CrN layered structure. - Highlights: ► CrN and TiN are deposited on the surface of SS316L by cathode arc ion plating. ► Coating layers of CrN and TiN lead to high electrical conductivity. ► CrN coating layer provides higher corrosion resistance than TiN coating layer

  14. Vacuum brazing of OFE Copper-316L stainless steel transition joints without electroplating stainless steel part for application in particle accelerators

    International Nuclear Information System (INIS)

    Brazed transition Joints between OFE copper and type 316L austenitic stainless steel (SS) find extensive applications in particle accelerators all over the world. In contrast to excellent wettability of OFE copper, austenitic SS is well known for its poor wettability for BVAg-8 (72Ag/28Cu; melting point: 1052 K) braze filler metal (BFM). High surface wettability is believed to be necessary to drag molten BFM into the capillary gap between mating metallic surfaces. Therefore, the widely accepted practice for vacuum brazing of such transition joints involves electroplating of SS parts with nickel or copper to enhance its wettability. A recently concluded in-house study, involving Nb to Ni-plated 316L SS brazing, has demonstrated that satisfactory ingress of BFM into a capillary joint between two dissimilar metals is possible if the poor wettability of one of the mating surfaces is compensated by good wettability of its counterpart. In the light of these observations, the present study was undertaken to explicitly evaluate the requirement of electroplating the SS part for establishment of sound OFE copper-316L SS brazed joints suitable for service in ultra-high vacuum (UHV) of particle accelerators

  15. Effect of Surface Condition and Heat Treatment on Corrosion of Type 316L Stainless Steel in a Mercury Thermal Convection Loop

    Energy Technology Data Exchange (ETDEWEB)

    Pawel, S J

    2001-09-25

    Two thermal convection loops (TCLs) fabricated from 316L stainless steel and containing mercury and a variety of 316L coupons representing variable surface conditions and heat treatments have been operated continuously for 2000 h. Surface conditions included surface ground, polished, gold-coated, chemically etched, bombarded with Fe to simulate radiation damage, and oxidized. Heat treatments included solution treated, welded, and sensitized. In addition, a nitrogen doped 316L material, termed 316LN, was also examined in the solution treated condition. Duplicate TCLs were operated in this experiment--both were operated with a 305 C peak temperature, a 65 C temperature gradient, and mercury velocity of 1.2 m/min--but only one included a 36 h soak in Hg at 310 C just prior to operation to encourage wetting. Results indicate that the soak in Hg at 310 C had no lasting effect on wetting or compatibility with Hg. Further, based on examination of post-test wetting and coupon weight loss, only the gold-coated surfaces revealed significant interaction with Hg. In areas wetted significantly by Hg, the extreme surface of the stainless steel (ca 10 {micro}m) was depleted in Ni and Cr compared to the bulk composition.

  16. Effect of Surface Condition and Heat Treatment on Corrosion of Type 316L Stainless Steel in a Mercury Thermal Convection Loop

    Energy Technology Data Exchange (ETDEWEB)

    Pawel, S.J.

    2000-10-17

    Two thermal convection loops (TCLs) fabricated from 316L stainless steel and containing mercury and a variety of 316L coupons representing variable surface conditions and heat treatments have been operated continuously for 2000 h. Surface conditions included surface ground, polished, gold-coated, chemically etched, bombarded with Fe to simulate radiation damage, and oxidized. Heat treatments included solution treated, welded, and sensitized. In addition, a nitrogen doped 316L material, termed 316LN, was also examined in the solution treated condition. Duplicate TCLs were operated in this experiment--both were operated with a 305 C peak temperature, a 65 C temperature gradient, and mercury velocity of 1.2 m/min--but only one included a 36 h soak in Hg at 310 C just prior to operation to encourage wetting. Results indicate that the soak in Hg at 310 C had no lasting effect on wetting or compatibility with Hg. Further, based on examination of post-test wetting and coupon weight loss, only the gold-coated surfaces revealed significant interaction with Hg. In areas wetted significantly by Hg, the extreme surface of the stainless steel (ca 10 {micro}m) was depleted in Ni and Cr compared to the bulk composition.

  17. Fabrication,property characterization and toughening mechanism of HA-ZrO2(CaO)/316L fibre composite biomaterials

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    HA-ZrO2(CaO)/316L fibre composites were successfully fabricated with vacuum sintering method and their properties and toughening mechanism were studied. The results showed that HA-ZrO2(CaO)/316L fibre biocomposite having 20 vol% fibres had optimal comprehensive properties with bending strength, Young’s modulus, fracture toughness and relative density equal to 140.1 MPa, 117.8 GPa, 5.81 MPa·m1/2 and 87.1%, respectively. The research also addressed that different volume ratios of the composites led to different metallographic microstructures, and that metallographic morphologies change regularly with volume ratios of the composites. 316L fibres were distributed randomly and evenly in the composites and the integration circumstance of the two phases was very well since there were no obvious flaws or pores in the composites. Two toughening mechanisms including ZrO2 phase transformation toughening mechanism and fibre pulling-out toughening mechanism existed in the compsites with the latter being the main toughening mechanism.

  18. Dynamic strain ageing of deformed nitrogen-alloyed AISI 316 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Ehrnsten, U.; Toivonen, A. [Materials and Structural Integrity, VTT Technical Research Centre of Finland, Kemistintie 3, P.O. Box 1704, FIN-02044 VTT (Finland); Ivanchenko, M.; Nevdacha, V.; Yagozinskyy, Y.; Haenninen, H. [Department of Mechanical Engineering, Helsinki University of Technology Puumiehenkuja 3, P.O. Box 4200, FIN-02015 HUT (Finland)

    2004-07-01

    Intergranular stress corrosion cracking has occurred in BWR environment in non-sensitized, deformed austenitic stainless steel materials. The affecting parameters are so far not fully known, but deformation mechanisms may be decisive. The effect of deformation and nitrogen content on the behaviour of austenitic stainless steels was investigated. The materials were austenitic stainless steels of AISI 316L type with different amounts of nitrogen (0.03 - 0.18%) and they were mechanically deformed 0, 5 and 20%. The investigations are focused on the dynamic strain ageing (DSA) behaviour. A few crack growth rate measurements are performed on nuclear grade AISI 316NG material with different degrees of deformation (0, 5 and 20%). The effects of DSA on mechanical properties of these materials are evaluated based on peaks in ultimate tensile strength and strain hardening coefficient and minimum in ductility in the DSA temperature range. Additionally, internal friction measurements have been performed in the temperature range of -100 to 600 deg. C for determining nitrogen interactions with other alloying elements and dislocations (cold-worked samples). The results show an effect of nitrogen on the stainless steel behaviour, e.g. clear indications of dynamic strain ageing and changes in the internal friction peaks as a function of nitrogen content and amount of deformation. (authors)

  19. Evaluation of the soft tissue biocompatibility of MgCa0.8 and surgical steel 316L in vivo: a comparative study in rabbits

    Directory of Open Access Journals (Sweden)

    Lucas Arne

    2010-10-01

    Full Text Available Abstract Background Recent studies have shown the potential suitability of magnesium alloys as biodegradable implants. The aim of the present study was to compare the soft tissue biocompatibility of MgCa0.8 and commonly used surgical steel in vivo. Methods A biodegradable magnesium calcium alloy (MgCa0.8 and surgical steel (S316L, as a control, were investigated. Screws of identical geometrical conformation were implanted into the tibiae of 40 rabbits for a postoperative follow up of two, four, six and eight weeks. The tibialis cranialis muscle was in direct vicinity of the screw head and thus embedded in paraffin and histologically and immunohistochemically assessed. Haematoxylin and eosin staining was performed to identify macrophages, giant cells and heterophil granulocytes as well as the extent of tissue fibrosis and necrosis. Mouse anti-CD79α and rat anti-CD3 monoclonal primary antibodies were used for B- and T-lymphocyte detection. Evaluation of all sections was performed by applying a semi-quantitative score. Results Clinically, both implant materials were tolerated well. Histology revealed that a layer of fibrous tissue had formed between implant and overlying muscle in MgCa0.8 and S316L, which was demarcated by a layer of synoviocyte-like cells at its interface to the implant. In MgCa0.8 implants cavities were detected within the fibrous tissue, which were surrounded by the same kind of cell type. The thickness of the fibrous layer and the amount of tissue necrosis and cellular infiltrations gradually decreased in S316L. In contrast, a decrease could only be noted in the first weeks of implantation in MgCa0.8, whereas parameters were increasing again at the end of the observation period. B-lymphocytes were found more often in MgCa0.8 indicating humoral immunity and the presence of soluble antigens. Conversely, S316L displayed a higher quantity of T-lymphocytes. Conclusions Moderate inflammation was detected in both implant materials

  20. The passive oxide films growth on 316L stainless steel in borate buffer solution measured by real-time spectroscopic ellipsometry

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Haisong; Wang, Lu; Sun, Dongbai [National Center for Materials Service Safety (NCMS), University of Science and Technology Beijing, Beijing 100083 (China); Yu, Hongying, E-mail: hyyu@ustb.edu.cn [Institute of Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083 (China)

    2015-10-01

    Highlights: • The optical properties of passive oxide films on 316L stainless steel were studied. • The thickness of the oxide films (1.5–2.6 nm) increased linearly with the potentials. • The growth of passive film followed high electric field ion conduction model. • Selective solubility of oxide induced compositional change of passive film. - Abstract: Passive film growth on 316L stainless steel was investigated in borate buffer electrolyte (pH = 9.1) by real-time spectroscopic ellipsometry (SE) and the composition was estimated by X-ray photoelectron spectroscopy (XPS). Anodic passivation of 316L SS was carried out in the potential range from 0 V{sub SCE} to 0.9 V{sub SCE}, after potentiostatic polarization for 1800s, the current density decayed from 10{sup −2} A cm{sup −2} to 10{sup −6} A cm{sup −2}. The passive film thickness was simulated from Frenel and Drude reflection equations, the average complex refractive index was assumed to be N = 2.3 − j0.445. The estimated thickness increased linearly with potential from 1.5 nm at 0 V to 2.6 nm at 0.8 V. The growth of passive film followed high electric field ion conduction model. The passive film mainly contained the oxide/hydroxide of iron and chromium. The selective solubility of oxide in passive film explained the change of iron and chromium content at different potentials. Few nickel and molybdenum also contributed to the passive film with a constant content.

  1. The passive oxide films growth on 316L stainless steel in borate buffer solution measured by real-time spectroscopic ellipsometry

    International Nuclear Information System (INIS)

    Highlights: • The optical properties of passive oxide films on 316L stainless steel were studied. • The thickness of the oxide films (1.5–2.6 nm) increased linearly with the potentials. • The growth of passive film followed high electric field ion conduction model. • Selective solubility of oxide induced compositional change of passive film. - Abstract: Passive film growth on 316L stainless steel was investigated in borate buffer electrolyte (pH = 9.1) by real-time spectroscopic ellipsometry (SE) and the composition was estimated by X-ray photoelectron spectroscopy (XPS). Anodic passivation of 316L SS was carried out in the potential range from 0 VSCE to 0.9 VSCE, after potentiostatic polarization for 1800s, the current density decayed from 10−2 A cm−2 to 10−6 A cm−2. The passive film thickness was simulated from Frenel and Drude reflection equations, the average complex refractive index was assumed to be N = 2.3 − j0.445. The estimated thickness increased linearly with potential from 1.5 nm at 0 V to 2.6 nm at 0.8 V. The growth of passive film followed high electric field ion conduction model. The passive film mainly contained the oxide/hydroxide of iron and chromium. The selective solubility of oxide in passive film explained the change of iron and chromium content at different potentials. Few nickel and molybdenum also contributed to the passive film with a constant content

  2. In-vitro bioactivity, biocorrosion and antibacterial activity of silicon integrated hydroxyapatite/chitosan composite coating on 316 L stainless steel implants.

    Science.gov (United States)

    Sutha, S; Kavitha, K; Karunakaran, G; Rajendran, V

    2013-10-01

    A simple and effective ultrasonication method was applied for the preparation of 0, 0.4, 0.8, 1.0 and 1.6 wt% silicon substituted hydroxyapatite (HAp) (SH). The Ca/P ratio of the synthesised SH nanoparticles were in the range of 1.58-1.70. Morphological changes were noticed in HAp with respect to the amount of Si from 0 to 1.6 wt%. The morphology of the particles changed from spherical shape to rod-like morphology with respect to the amount of Si which was confirmed using transmission electron microscopy. X-ray diffraction studies confirm the formation of phase pure SH nanoparticles without any secondary phase. Chitosan (CTS) blended SH nanocomposites coating on surgical grade 316 L stainless steel (316 L SS) implant was made by spin coating technique. The surface of the coated implant was characterised using scanning electron microscopy which confirms the uniform coating without cracks and pores. The increased corrosion resistance of the 1.6 wt% of SH/CTS-coated SS implant in the simulated body fluid (SBF) indicates the long-term biostability of SH composite-coated ceramics in vitro than the 0 wt% SH/CTS. The testing of SH/CTS nanocomposites with gram-positive and gram-negative bacterial strains confirms that the antibacterial ability improves with the higher substitution of Si. In addition, formation of bone-like apatite layer on the SH/CTS-coated implant in SBF was studied through SEM analysis and it confirms the ability to increase the HAp formation on the surface of 1.0 wt% SH/CTS-coated 316 L SS implant.

  3. In-vitro bioactivity, biocorrosion and antibacterial activity of silicon integrated hydroxyapatite/chitosan composite coating on 316 L stainless steel implants.

    Science.gov (United States)

    Sutha, S; Kavitha, K; Karunakaran, G; Rajendran, V

    2013-10-01

    A simple and effective ultrasonication method was applied for the preparation of 0, 0.4, 0.8, 1.0 and 1.6 wt% silicon substituted hydroxyapatite (HAp) (SH). The Ca/P ratio of the synthesised SH nanoparticles were in the range of 1.58-1.70. Morphological changes were noticed in HAp with respect to the amount of Si from 0 to 1.6 wt%. The morphology of the particles changed from spherical shape to rod-like morphology with respect to the amount of Si which was confirmed using transmission electron microscopy. X-ray diffraction studies confirm the formation of phase pure SH nanoparticles without any secondary phase. Chitosan (CTS) blended SH nanocomposites coating on surgical grade 316 L stainless steel (316 L SS) implant was made by spin coating technique. The surface of the coated implant was characterised using scanning electron microscopy which confirms the uniform coating without cracks and pores. The increased corrosion resistance of the 1.6 wt% of SH/CTS-coated SS implant in the simulated body fluid (SBF) indicates the long-term biostability of SH composite-coated ceramics in vitro than the 0 wt% SH/CTS. The testing of SH/CTS nanocomposites with gram-positive and gram-negative bacterial strains confirms that the antibacterial ability improves with the higher substitution of Si. In addition, formation of bone-like apatite layer on the SH/CTS-coated implant in SBF was studied through SEM analysis and it confirms the ability to increase the HAp formation on the surface of 1.0 wt% SH/CTS-coated 316 L SS implant. PMID:23910313

  4. High-Temperature Oxidation Resistance of a Nanoceria Spray-Coated 316L Stainless Steel Under Short-Term Air Exposure

    Science.gov (United States)

    Lopez, Hugo F.; Mendoza, Humberto; Church, Ben

    2013-10-01

    Nanoceria coatings using a spray method were implemented on a 316L stainless steel (SS). Coated and uncoated coupons were exposed to dry air at 1073 K to 1273 K (800 °C to 1000 °C) for short time periods (up to 24 hours) and in situ measurements of oxidation were carried out using a highly sensitive thermogravimetric balance. From the experimental outcome, activation energies were determined in both, coated and uncoated 316 SS coupons. The estimated exhibited activation energies for oxidation in the coated and uncoated conditions were 174 and 356 kJ/mol, respectively. In addition, the developed scales were significantly different. In the coated steel, the dominant oxide was an oxide spinel (Fe, Mn)3O4 and the presence of Fe2O3 was sharply reduced, particularly at 1273 K (1000 °C). In contrast, no spinel was found in the uncoated 316L SS, and Fe2O3 was always present in the scale at all the investigated oxidation temperatures. The coated steels developed a highly adherent fine-grained scale structure. Apparently, the nanoceria particles enhanced nucleation of the newly formed scale while restricting coarsening. Coarse grain structures were found in the uncoated steels with scale growth occurring at grain ledges. Moreover, the oxidation rates for the coated 316L SS were at least an order of magnitude lower than those exhibited by the steel in the uncoated condition. The reduction in oxidation rates is attributed to a shift in the oxidation mechanism from outward cation diffusion to inward oxygen diffusion.

  5. Laser surface texturing of 316L stainless steel in air and water: A method for increasing hydrophilicity via direct creation of microstructures

    Science.gov (United States)

    Razi, Sepehr; Madanipour, Khosro; Mollabashi, Mahmoud

    2016-06-01

    Laser processing of materials in water contact is sometimes employed for improving the machining, cutting or welding quality. Here, we demonstrate surface patterning of stainless steel grade 316L by nano-second laser processing in air and water. Suitable adjustments of laser parameters offer a variety of surface patterns on the treated targets. Furthermore alterations of different surface features such as surface chemistry and wettability are investigated in various processing circumstances. More than surface morphology, remarkable differences are observed in the surface oxygen content and wettability of the samples treated in air and water at the same laser processing conditions. Mechanisms of the changes are discussed extensively.

  6. Development and Characterization of 316 L Stainless Steel Coated by Melt-derived and Sol-gel derived 45S5 Bioglass for orthopedic applications

    Directory of Open Access Journals (Sweden)

    Seyed Morteza Naghib

    2012-03-01

    Full Text Available The 316L austenitic stainless steel (SS was coated by 45S5 bioactive glass produced by melting and sol-gel techniques to increase the bioactivity and to provide a high mechanical strength for orthopedic and dental applications. The morphologies of coated specimens were investigated by scanning electron microscopy (SEM. Then, the coated specimens were immersed in simulated body fluid (SBF at 37°C for 14 days, and their microstructures after withdrawal were also investigated by SEM. All the specimens were analyzed by FTIR and XRD in order to survey the formation of hydroxyapatite layer.

  7. Development of Nb{sub 2}O{sub 5}|Cu composite as AISI 1020 steel thermal spray coating for protection against corrosion by soil in buried structures; Desenvolvimento e uso do composito de Nb{sub 2}O{sub 5}|Cu como revestimento aplicado por aspersao termica sobre o aco AISI 1020 para protecao contra a corrosao pelo solo em estruturas enterradas

    Energy Technology Data Exchange (ETDEWEB)

    Regis Junior, Oscar [Universidade Tecnologica Federal do Parana, Ponta Grossa, PR (Brazil). Dept. de Mecanica; Silva, Jose Maurilio da; Portella, Kleber Franke [Instituto de Tecnologia para o Desenvolvimento, Curitiba, PR (Brazil). Dept. de Pesquisa em Engenharia Civil; Paredes, Ramon Sigifredo Cortes, E-mail: regis@utfpr.edu.br [Universidade Federal do Parana, Curitiba, PR (Brazil). Dept. de Mecanica

    2012-07-01

    An Nb{sub 2}O|Cu corrosion-resistant coating was developed and applied onto AISI 1020 steel substrate by Powder Flame Spray. A galvanostatic electrochemical technique was employed, with and without ohmic drop, in four different soils (two corrosively aggressive and two less aggressive). Behavior of coatings in different soils was compared using a cathodic hydrogen reduction reaction (equilibrium potential, overvoltage and exchange current density) focusing on the effect of ohmic drop. Results allow recommendation of Nb{sub 2}O{sub 5}|Cu composite for use in buried structure protection. (author)

  8. Structural and chemical analysis of silica-doped β-TCP ceramic coatings on surgical grade 316L SS for possible biomedical application

    Directory of Open Access Journals (Sweden)

    Karuppasamy Prem Ananth

    2015-09-01

    Full Text Available We have developed a novel approach to introduce silica-doped β-tricalcium phosphate (Si-β-TCP on 316L SS substrates for enhanced biological properties. Doping of β-TCP with silica loadings ranging from 0 to 8 mol% was carried out using chemical precipitation method. Si-β-TCP powder was sintered at 800 °C followed by coating it on 316L SS substrate using electrophoretic deposition. The coated and uncoated samples were investigated by various characterization techniques such as X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR, field emission scanning electron microscopy (FESEM and X-ray fluorescence spectroscopy (XRF. Biomineralization ability of the coatings was evaluated by immersing in simulated body fluid (SBF solution for different number of days such as 7, 14, 21 and 28 days. The results obtained in our study have shown that the apatite formation ability was high for the 8 mol% of Si-β-TCP. This will promote better biomineralization ability compared to the other coatings.

  9. Electrochemical behavior of nanocrystalline Ta/TaN multilayer on 316L stainless steel: Novel bipolar plates for proton exchange membrane fuel-cells

    Science.gov (United States)

    Alishahi, M.; Mahboubi, F.; Mousavi Khoie, S. M.; Aparicio, M.; Hübner, R.; Soldera, F.; Gago, R.

    2016-08-01

    Insufficient corrosion resistance and surface conductivity are two main issues that plague large-scale application of stainless steel (SS) bipolar plates in proton exchange membrane fuel cells (PEMFCs). This study explores the use of nanocrystalline Ta/TaN multilayer coatings to improve the electrical and electrochemical performance of polished 316L SS bipolar plates. The multilayer coatings have been deposited by (reactive) magnetron sputtering and characterized by X-ray diffraction, field-emission scanning electron microscopy and transmission electron microscopy. The electrochemical behavior of bare and coated substrates has been evaluated in simulated PEMFC working environments by potentiodynamic and potentiostatic polarization tests at ambient temperature and 80 °C. The results show that the Ta/TaN multilayer coating increases the polarization resistance of 316L SS by about 30 and 104 times at ambient and elevated temperatures, respectively. The interfacial contact resistance (ICR) shows a low value of 12 mΩ × cm2 before the potentiostatic test. This ICR is significantly lower than for the bare substrate and remains mostly unchanged after potentiostatic polarization for 14 h. In addition, the high contact angle (92°) with water for coated substrates indicates a hydrophobic character, which can improve the water management within the cell in PEMFC stacks.

  10. The Influence of Post Weld Heat Treatment in Alloy 82/182 Dissimilar Metal Weld between Low Alloy Steel and 316L Stainless Steel

    International Nuclear Information System (INIS)

    Dissimilar metal welds (DMWs) using an Alloy 82/182 are widely used to join low alloy steel components and stainless steel pipes in pressurized water reactors (PWRs). It has been reported that tensile residual stress would be generated within DMWs during the welding processes. It is thought as main reason for primary water stress corrosion cracking (PWSCC) resulting in deterioration of long-term integrity. The application of post weld heat treatment (PWHT) has been considered to reduce the tensile residual stress after welding process. Meanwhile, the PWHT could affect the changes in microstructure, mechanical properties, and corrosion resistance. Therefore, in this study, the effects of PWHT on the microstructure, mechanical properties and corrosion behaviors of base metals of low alloy steel and stainless steel and welding materials of Alloy 82/182 are evaluated. The influence of PWHT in DMW has been investigated. SA 508 and 316L SS exhibited tempered bainite and austenitic grains with a few residual stringer type ferrite. Grain boundary carbides are not precipitated owing to low carbon and insufficient exposure time in 316L SS. The change of mechanicals properties in base metals is not observed. In case of Alloy 182, after PWHT, grain boundaries are covered with film-like continuous Cr-rich carbides

  11. The Influence of Post Weld Heat Treatment in Alloy 82/182 Dissimilar Metal Weld between Low Alloy Steel and 316L Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Sunghoon; Hong, Jong-Dae; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Lee, Kyoung Soo [KHNP-CRI, Daejeon (Korea, Republic of)

    2014-10-15

    Dissimilar metal welds (DMWs) using an Alloy 82/182 are widely used to join low alloy steel components and stainless steel pipes in pressurized water reactors (PWRs). It has been reported that tensile residual stress would be generated within DMWs during the welding processes. It is thought as main reason for primary water stress corrosion cracking (PWSCC) resulting in deterioration of long-term integrity. The application of post weld heat treatment (PWHT) has been considered to reduce the tensile residual stress after welding process. Meanwhile, the PWHT could affect the changes in microstructure, mechanical properties, and corrosion resistance. Therefore, in this study, the effects of PWHT on the microstructure, mechanical properties and corrosion behaviors of base metals of low alloy steel and stainless steel and welding materials of Alloy 82/182 are evaluated. The influence of PWHT in DMW has been investigated. SA 508 and 316L SS exhibited tempered bainite and austenitic grains with a few residual stringer type ferrite. Grain boundary carbides are not precipitated owing to low carbon and insufficient exposure time in 316L SS. The change of mechanicals properties in base metals is not observed. In case of Alloy 182, after PWHT, grain boundaries are covered with film-like continuous Cr-rich carbides.

  12. Effects of passive films on corrosion resistance of uncoated SS316L bipolar plates for proton exchange membrane fuel cell application

    Science.gov (United States)

    Yang, Ying; Ning, Xiaohui; Tang, Hongsheng; Guo, Liejin; Liu, Hongtan

    2014-11-01

    The effects of passive films on the corrosion behaviors of uncoated SS316L in anode and cathode environments of proton exchange membrane fuel cells (PEMFCs) are studied. Potentiodynamic and potentiostatic polarizations are employed to study the corrosion behavior; Mott-Schottky measurements are used to characterize the semiconductor properties of passive films; X-ray photoelectron spectroscopy (XPS) analyses are used to identify the compositions and the depth profiles of passive films. The passive films formed in the PEMFC anode and cathode environments under corresponding conditions both behave as n-type semiconductor. The passive film formed in the anode environment has a single-layer structure, Cr is the major element (Cr/Fe atomic ratio > 1), and the Cr/Fe atomic ratio decreases from the surface to the bulk; while the passive film formed in the PEMFC cathode environment has a bi-layer structure, Fe is the major element (Cr/Fe atomic ratio < 0.5), and in the external layer of the bi-layer structure Fe content increases rapidly and gradually in the internal layer. SS316L shows better corrosion resistance owing to both the high content of Cr oxide in the passive film and low band bending in normal PEMFC anode environments.

  13. Effect of Heat Treatment on Low Temperature Toughness of Reduced Pressure Electron Beam Weld Metal of Type 316L Stainless Steel

    Science.gov (United States)

    Nakagawa, H.; Fujii, H.; Tamura, M.

    2006-03-01

    Austenitic stainless steels are considered to be the candidate materials for liquid hydrogen vessels and the related equipments, and those welding parts that require high toughness at cryogenic temperature. The authors have found that the weld metal of Type 316L stainless steel processed by reduced pressure electron beam (RPEB) welding has high toughness at cryogenic temperature, which is considered to be due to the single-pass welding process without reheating effect accompanied by multi-pass welding process. In this work, the effect of heat treatment on low temperature toughness of the RPEB weld metal of Type 316L was investigated by Charpy impact test at 77K. The absorbed energy decreased with higher temperature and longer holding time of heat treatment. The remarkable drop in the absorbed energy was found with heat treatment at 1073K for 2 hours, which is as low as that of conventional multi-pass weld metal such as tungsten inert gas welding. The observations of fracture surface and microstructure revealed that the decrease in the absorbed energy with heat treatment resulted from the precipitation of intermetallic compounds near delta-ferrite phase.

  14. Effect of Oxygen Content Upon the Microstructural and Mechanical Properties of Type 316L Austenitic Stainless Steel Manufactured by Hot Isostatic Pressing

    Science.gov (United States)

    Cooper, Adam J.; Cooper, Norman I.; Dhers, Jean; Sherry, Andrew H.

    2016-09-01

    Although hot isostatic pressing (HIP) has been shown to demonstrate significant advances over more conventional manufacture routes, it is important to appreciate and quantify the detrimental effects of oxygen involvement during the HIP manufacture process on the microstructural and material properties of the resulting component. This paper quantifies the effects of oxygen content on the microstructure and Charpy impact properties of HIP'd austenitic stainless steel, through combination of detailed metallographic examination and mechanical testing on HIP'd Type 316L steel containing different concentrations (100 to 190 ppm) of oxygen. Micron-scale pores were visible in the microstructure of the HIP'd materials postmetallographic preparation, which result from the removal of nonmetallic oxide inclusions during metallographic preparation. The area fraction of the resulting pores is shown to correlate with the oxygen concentration which influences the Charpy impact toughness over the temperature range of 77 K to 573 K (-196 °C to 300 °C), and demonstrates the influence of oxygen involved during the HIP manufacture process on Charpy toughness. The same test procedures and microstructural analyses were performed on commercially available forged 316L. This showed comparatively fewer inclusions and exhibited higher Charpy impact toughness over the tested temperature range.

  15. Junção por difusão em estado sólido de Al2O3/aço inoxidável AISI 304, com intercamadas de alívio de tensões residuais

    Directory of Open Access Journals (Sweden)

    Travessa D. N.

    1999-01-01

    Full Text Available Discos de alumina sinterizada e de aço inoxidável AISI 304 foram unidos pelo processo de difusão em estado sólido utilizando inicialmente intercamada de Ti e diferentes tempos e temperaturas de junção. Ensaios de cisalhamento indicaram 800 oC/60 min como os mais favoráveis parâmetros de processo. Uma segunda série de experimentos de junção executados nessas mesmas condições teve como finalidade comparar a eficiência de diferentes construções de intercamadas de alívio das tensões residuais de origem térmica, tendo sido verificado a primazia do par Ti/Cu. Idêntico resultado foi obtido por simulação, utilizando o método dos Elementos Finitos. Observação micrográfica da interface Al2O3/Ti mostrou difusão de Al para o metal e a formação de precipitados Ti3Al, enquanto na interface Ti/AISI 304 verificou-se intensa difusão de Fe no Ti e conseqüente estabilização de Ti-b.

  16. High temperature oxidation behavior of AISI 304 and AISI 430 stainless steels

    Directory of Open Access Journals (Sweden)

    Carlos Eduardo Reis de Carvalho

    2006-12-01

    Full Text Available The oxidation behavior of AISI 304 and AISI 430 stainless steels was investigated from 1100 °C up to 1200 °C. Mössbauer spectroscopy and x ray diffraction were used to access the phase composition of the formed scales. The main crystalline phases found in the oxidized materials at temperatures above 1100 °C were hematite and magnetite for AISI 430 steel, and hematite and a spinel-like phase for AISI 304 steel. Hematite was found to be the dominant oxide at lower temperatures, whereas magnetite preferentially forms at higher temperatures. The activation energy for oxidation is smaller for AISI 430 steel in relation to AISI 304 steel in the range of studied temperatures, and therefore the AISI 430 steel is less resistant towards oxidation at high temperatures.

  17. Laser welding of irradiated 316L(N) ERHII 1 mm plate. NET Task deliverable PSM1 GB6 ECN-1

    International Nuclear Information System (INIS)

    Welding of parts that have received a significant neutron dose will be necessary in thermonuclear reactors like ITER and DEMO in view of the foreseen remote repair, maintenance and replacement of specific components. Welding of irradiated or helium containing austenitic stainless steel has been shown to be problematic because of weld cracking. Results of laser weldments of 0.5 and 5 dpa irradiated 316L(N)-ER11H plates, containing 7 respectively 30 appm helium, to unirradiated 316L(N)-ERHU plate are discussed with respect to welded joint quality, including mechanical properties, fractography and microstructure. All the welds are free of macroscopic HAZ- and fusion zone cracking. This is remarkable when compared to the 1 appm helium cracking threshold that is usually assumed for TIG welding. The yield stress and tensile strength of laser weldments of irradiated to unirradiated plates are comparable to laser weldments of unirradiated plates. The ductility tends to be significantly lower. The reduction of area tends to decrease with higher welding speeds (i.e. lower heat input) and higher dose. This is reflected in the fractures, which, for the irradiated-unirradiated combinations, occurred in the fusion zone. This while the welded unirradiated-unirradiated combinations fractured in the base material. The fractographic study showed a shift from transdendritic to interdendritic dimple fracture with higher welding speeds and higher dose. This means a more brittle fracture, which is reflected in a lower reduction of area. In the hardness measurements a dependence of the HAZ-width is found on the heat input in the case of 0.5 dpa irradiated material, higher heat inputs giving a wider HAZ. Lower heat inputs obtained by higher welding speeds can cause an increase of the hardness in the fusion zone. In the microstructure no pores were found in the fusion zone. The welds were overall free of hot cracks, except for some minor ones at the fusion line on the side of the

  18. In-vitro bioactivity, biocorrosion and antibacterial activity of silicon integrated hydroxyapatite/chitosan composite coating on 316 L stainless steel implants

    Energy Technology Data Exchange (ETDEWEB)

    Sutha, S.; Kavitha, K.; Karunakaran, G.; Rajendran, V., E-mail: veerajendran@gmail.com

    2013-10-15

    A simple and effective ultrasonication method was applied for the preparation of 0, 0.4, 0.8, 1.0 and 1.6 wt% silicon substituted hydroxyapatite (HAp) (SH). The Ca/P ratio of the synthesised SH nanoparticles were in the range of 1.58–1.70. Morphological changes were noticed in HAp with respect to the amount of Si from 0 to 1.6 wt%. The morphology of the particles changed from spherical shape to rod-like morphology with respect to the amount of Si which was confirmed using transmission electron microscopy. X-ray diffraction studies confirm the formation of phase pure SH nanoparticles without any secondary phase. Chitosan (CTS) blended SH nanocomposites coating on surgical grade 316 L stainless steel (316 L SS) implant was made by spin coating technique. The surface of the coated implant was characterised using scanning electron microscopy which confirms the uniform coating without cracks and pores. The increased corrosion resistance of the 1.6 wt% of SH/CTS-coated SS implant in the simulated body fluid (SBF) indicates the long-term biostability of SH composite-coated ceramics in vitro than the 0 wt% SH/CTS. The testing of SH/CTS nanocomposites with gram-positive and gram-negative bacterial strains confirms that the antibacterial ability improves with the higher substitution of Si. In addition, formation of bone-like apatite layer on the SH/CTS-coated implant in SBF was studied through SEM analysis and it confirms the ability to increase the HAp formation on the surface of 1.0 wt% SH/CTS-coated 316 L SS implant. Highlights: • Hydroxyapatite particles are prepared with various silicon concentration • Prepared composites are blended with chitosan and coated on the implant • Corrosion resistance in simulated body fluid improves its stability • Increase in silicon concentration improves the antibacterial activity • Coated plate exhibit high in-vitro bioactivity in simulated body fluid.

  19. Evaluation of the Effect of Dynamic Sodium on the Low Cycle Fatigue Properties of 316L(N) Stainless Steel Base and Weld Joints

    Science.gov (United States)

    Ganesan, V.; Kannan, R.; Mariappan, K.; Sukumaran, G.; Sandhya, R.; Rao, K. Bhanu Sankara

    2012-06-01

    Low cycle fatigue (LCF) tests on 316L(N) austenitic stainless steel base and weld joints were at 823 K and 873 K at a constant strain rate of 3 × 10 -3 s -1 with strain ranges varying from {±}0.4% to {±}1.0% in a servo-hydraulic fatigue test system under flowing sodium environment. The cyclic stress response exhibited a similar trend as that in air comprising of an initial rapid hardening, followed by a slight softening stage before saturation. The fatigue lives are significantly improved in sodium environment when compared to identical testing conditions in air environment. The lack of oxidation in sodium environment is attributed to the delayed crack initiation, reduced crack propagation rate and consequent increase in fatigue life. Comparison of the data evaluated in sodium with RCC-MR design code, derived on the basis of data obtained from air shows that the design based on air tests is conservative.

  20. Corrosion behavior of TiN, TiAlN, TiAlSiN-coated 316L stainless steel in simulated proton exchange membrane fuel cell environment

    Science.gov (United States)

    Nam, Nguyen Dang; Vaka, Mahesh; Tran Hung, Nguyen

    2014-12-01

    To gain high hardness, good thermal stability and corrosion resistance, multicomponent TiAlSiN coating has been developed using different deposition methods. In this study, the influence of Al and Si on the electrochemical properties of TiN-coated 316L stainless steel as bipolar plate (BP) materials has been investigated in simulated proton exchange membrane fuel cell environment. The deposited TiN, TiAlN and TiAlSiN possess high hardness of 23.9, 31.7, 35.0 GPa, respectively. The coating performance of the TiN coating is enhanced by Al and Si addition due to lower corrosion current density and higher Rcoating and Rct values. This result could be attributed to the formation of crystalline-refined TiN(200), which improves the surface roughness, surface resistance, corrosion performance, and decreased passive current density.

  1. Electrochemical polishing of 316L stainless steel stent%316L不锈钢血管支架材料的电化学抛光工艺

    Institute of Scientific and Technical Information of China (English)

    季士委; 黄楠; 万国江; 王凯

    2011-01-01

    用直流电化学抛光技术,研究了316L不锈钢血管支架材料电化学抛光液中各成分的作用及操作条件对抛光质量的影响.通过优化,用实验得到的工艺能很快获得光亮平整的抛光表面.%Using direct current-electropolishing technique, the present study investigated the function of components and effects of operating conditions on polishing quality direct current-electropolishing of 316L stainless steel stent materials. Smooth surface was obtained quickly using this technique.

  2. The influence of temperature on low cycle fatigue behavior of prior cold worked 316L stainless steel (II) : life prediction and failure mechanism

    International Nuclear Information System (INIS)

    Tensile and low cycle fatigue tests on prior cold worked 316L stainless steel were carried out at various temperatures from room temperature to 650 deg. C. Fatigue resistance was decreased with increasing temperature and decreasing strain rate. Cyclic plastic deformation, creep, oxidation and interactions with each other are thought to be responsible for the reduction in fatigue resistance. Currently favored life prediction models were examined and it was found that it is important to select a proper life prediction parameter since stress-strain relation strongly depends on temperature. A phenomenological life prediction model was proposed to account for the influence of temperature on fatigue life and assessed by comparing with experimental result. LCF failure mechanism was investigated by observing fracture surfaces of LCF failed specimens with SEM

  3. Electropolishing of Re-melted SLM Stainless Steel 316L Parts Using Deep Eutectic Solvents: 3 × 3 Full Factorial Design

    Science.gov (United States)

    Alrbaey, K.; Wimpenny, D. I.; Al-Barzinjy, A. A.; Moroz, A.

    2016-07-01

    This three-level three-factor full factorial study describes the effects of electropolishing using deep eutectic solvents on the surface roughness of re-melted 316L stainless steel samples produced by the selective laser melting (SLM) powder bed fusion additive manufacturing method. An improvement in the surface finish of re-melted stainless steel 316L parts was achieved by optimizing the processing parameters for a relatively environmentally friendly (`green') electropolishing process using a Choline Chloride ionic electrolyte. The results show that further improvement of the response value-average surface roughness ( Ra) can be obtained by electropolishing after re-melting to yield a 75% improvement compared to the as-built Ra. The best Ra value was less than 0.5 μm, obtained with a potential of 4 V, maintained for 30 min at 40 °C. Electropolishing has been shown to be effective at removing the residual oxide film formed during the re-melting process. The material dissolution during the process is not homogenous and is directed preferentially toward the iron and nickel, leaving the surface rich in chromium with potentially enhanced properties. The re-melted and polished surface of the samples gave an approximately 20% improvement in fatigue life at low stresses (approximately 570 MPa). The results of the study demonstrate that a combination of re-melting and electropolishing provides a flexible method for surface texture improvement which is capable of delivering a significant improvement in surface finish while holding the dimensional accuracy of parts within an acceptable range.

  4. Influences of Restaurant Waste Fats and Oils (RWFO from Grease Trap as Binder on Rheological and Solvent Extraction Behavior in SS316L Metal Injection Molding

    Directory of Open Access Journals (Sweden)

    Mohd Halim Irwan Ibrahim

    2016-02-01

    Full Text Available This article deals with rheological and solvent extraction behavior of stainless steel 316L feedstocks using Restaurant Waste Fats and Oils (RWFO from grease traps as binder components along with Polypropylene (PP copolymer as a backbone binder. Optimal binder formulation and effect of solvent extraction variables on green compacts are being analyzed. Four binder formulations based on volumetric ratio/weight fraction between PP and RWFO being mixed with 60% volumetric powder loading of SS316L powder each as feedstock. The rheological analysis are based on viscosity, shear rate, temperature, activation energy, flow behavior index, and moldability index. The optimal feedstock formulation will be injected to form green compact to undergo the solvent extraction process. Solvent extraction variables are based on solvent temperature which are 40 °C, 50 °C, and 60 °C with different organic solvents of n-hexane and n-heptane. Analysis of the weight loss percentage and diffusion coefficient is done on the green compact during the solvent extraction process. Differential Scanning Calorimeter (DSC is used to confirm the extraction of the RWFO in green compacts. It is found that all binder fractions exhibit pseudoplastic behavior or shear thinning where the viscosity decreases with increasing shear rate. After considering the factors that affect the rheological characteristic of the binder formulation, feedstock with binder formulation of 20/20 volumetric ratio between PP and RWFO rise as the optimal binder. It is found that the n-hexane solvent requires less time for extracting the RWFO at the temperature of 60 °C as proved by its diffusion coefficient.

  5. Electropolishing of Re-melted SLM Stainless Steel 316L Parts Using Deep Eutectic Solvents: 3 × 3 Full Factorial Design

    Science.gov (United States)

    Alrbaey, K.; Wimpenny, D. I.; Al-Barzinjy, A. A.; Moroz, A.

    2016-05-01

    This three-level three-factor full factorial study describes the effects of electropolishing using deep eutectic solvents on the surface roughness of re-melted 316L stainless steel samples produced by the selective laser melting (SLM) powder bed fusion additive manufacturing method. An improvement in the surface finish of re-melted stainless steel 316L parts was achieved by optimizing the processing parameters for a relatively environmentally friendly (`green') electropolishing process using a Choline Chloride ionic electrolyte. The results show that further improvement of the response value-average surface roughness (Ra) can be obtained by electropolishing after re-melting to yield a 75% improvement compared to the as-built Ra. The best Ra value was less than 0.5 μm, obtained with a potential of 4 V, maintained for 30 min at 40 °C. Electropolishing has been shown to be effective at removing the residual oxide film formed during the re-melting process. The material dissolution during the process is not homogenous and is directed preferentially toward the iron and nickel, leaving the surface rich in chromium with potentially enhanced properties. The re-melted and polished surface of the samples gave an approximately 20% improvement in fatigue life at low stresses (approximately 570 MPa). The results of the study demonstrate that a combination of re-melting and electropolishing provides a flexible method for surface texture improvement which is capable of delivering a significant improvement in surface finish while holding the dimensional accuracy of parts within an acceptable range.

  6. Análisis experimental del desgaste entre UHMWPE y acero inoxidable 316l empleados en la manufactura de prótesis coxofemorales

    Directory of Open Access Journals (Sweden)

    Ricardo Gustavo Rodríguez Cañizo

    2010-10-01

    Full Text Available Título en inglés: Experimental wear analysis of UHMWPE and stainless 316l used in the manufacturing of coxofemoral prosthesis. Resumen La causa más común de falla en prótesis coxofemorales es el aflojamiento entre los componentes que conforman el sistema, de manera específica la copa acetabular y la cabeza femoral. En esta investigación se presenta un análisis tribológico del desgaste en los componentes mencionados, ya que cuando las superficies en contacto se desgastan, la funcionalidad mecánica del sistema se compromete, debido al cambio de geometría de los mismos, dando como resultado un juego mecánico entre la copa y la cabeza. Los materiales considerados en este estudio son el polietileno de ultra elevado peso molecular (UHMWPE, por sus siglas en inglés para la copa acetabular, y acero inoxidable 316L para la cabeza femoral. Esta combinación de materiales representa hoy en día la recomendación más usual por parte de los cirujanos para pacientes de la tercera edad. La tasa anual de desgaste se determinó de manera experimental y se cuantificó la cantidad de material desprendido durante el contacto. Se establecieron las condiciones de carga de forma analítica, considerando las que actúan sobre la cabeza femoral a lo largo del área de desgaste durante la marcha humana. Posteriormente, se realizó el análisis experimental de desgaste utilizando una máquina tribológica de configuración perno-sobre-disco (pin-on-disk, diseñada de manera específica para este estudio. Las pruebas para determinar la pérdida volumétrica de los componentes se realizaron bajo tres condiciones de operación: en seco, lubricada con agua destilada y lubricada con suero bovino. El marco experimental considerado consistió en pernos de UHMWPE sobre discos de acero inoxidable 316L simulando el desgaste equivalente a diez años de uso de la prótesis. Finalmente, de los resultados obtenidos se puede establecer que el desgaste y la cantidad de part

  7. Effect of the hydrogen absorption on the positioning of the plastic deformation of a stainless steel-316L; Effet de l'absorption d'hydrogene sur la localisation de la deformation plastique d'un acier inoxydable 316L

    Energy Technology Data Exchange (ETDEWEB)

    Aubert, I.; Olive, J.M. [Bordeaux Univ., Lab. de Mecanique Physique, CNRS, 33 (France)

    2007-07-01

    The aim of this work is to quantify the absorbed hydrogen effects on the plastic deformation (at the grain scale) of stainless steel-316L polycrystals. Tensile tests in air have been carried out on specimens previously cathodically loaded in hydrogen (135 wt.ppm) and unloaded polycrystals. After the tensile tests, a number statistically representative of gliding bands emergent in surface has been observed. In parallel to this experimental study, the plastic gliding level in each grain has been obtained by a finite element method from the polycrystalline microstructure modeled with the EBSD cartography. The Zebulon code developed by the Ecole des Mines de Paris allows to account for the plastic behaviour of the studied polycrystals using the crystalline plasticity model. The coupled analysis of the numerical and experimental results allows to know the gliding plan having produced the gliding steps observed in each grain by AFM. This allows then to quantify the number of emergent dislocations to create the average gliding band. It is then possible to compare the modifications of the positioning of the plastic deformation of the stainless steel-316L induced by hydrogen absorption. (O.M.)

  8. Influence of enzymatic reactions on the electrochemical behavior of EN X2CrNiMo17-11-2 (AISI 316L) stainless steel in bio-corrosion: role of interfacial processes on the modification of the passive layer

    International Nuclear Information System (INIS)

    The outstanding corrosion behavior of stainless steels (SS) results from the presence of thin oxide layer (some nanometers). In non sterile aqueous media, stainless steels may exhibit a non stable behavior resulting from interactions between microbial species and passive film. In fact, microorganisms can be deeply involved in the corrosion processes usually reported as Microbial Influenced Corrosion (MIC). They can induce the initiation or the acceleration of this phenomenon and they do so when organized in bio-films. From the electrochemical point of view, stainless steels showed an increase of the free corrosion potential (Ecorr) attributed to the bio-film settlement. The Eco' ennoblement was broadly reported in seawater and seems to be confirmed in fresh water according to recent findings. A considerable progress in the comprehension of MIC processes was related to the role of extracellular species, essentially enzymes. Many enzymatic reactions occurring in bio-films consist on using oxygen as electron acceptor to generate hydrogen peroxide and related species. The aim of this work is to understand the mechanisms involved in the electrochemical behavior of stainless steel according to an enzymatic approach in medium simulating fresh water. To this end, glucose oxidase was chosen to globalize aerobic activities of bio-films. Electrochemical measurements in situ and surface analysis allow the comprehension of the role and the nature of interfacial processes. Surface characterization was performed with the help of a new quantitative utilization of XPS analysis and AFM. Results show a significant evolution in term of morphology (surface organization), (ii) chemical composition (passive layer, adsorbed organic species) and (iii) chemical reaction (oxidation, dissolution, effect of enzyme). Finally, a new enzymatic system is proposed to mimic specific physicochemical conditions at the SS / bio-film interface, in particular enzymatic generation of oxidant species in diffusion limiting conditions. (author)

  9. Kinetic study of hydrogen-material interactions in nickel base alloy 600 and stainless steel 316L through coupled experimental and numerical analysis

    International Nuclear Information System (INIS)

    In France all of the nuclear power plant facilities in service today are pressurized water reactors (PWR). Some parts of the PWR in contact with the primary circuit medium, such as the steam generator tubes (fabricated in nickel base alloy A600) and some reactor core internal components (fabricated in stainless steel 316L), can fall victim to environmental degradation phenomena such as stress corrosion cracking (SCC). In the late 1950's, H. Coriou observed experimentally and predicted this type of cracking in alloys traditionally renowned for their SCC resistance (A600). Just some 20 to 30 years later his predictions became a reality. Since then, numerous studies have focused on the description and comprehension of the SCC phenomenon in primary water under reactor operating conditions. In view of reactor lifetime extension, it has become both critical and strategic to be capable of simulating SCC phenomenon in order to optimize construction materials, operating conditions, etc. and to understand the critical parameters in order to limit the damage done by SCC. This study focuses on the role hydrogen plays in SCC phenomenon and in particular H-material interactions. Hydrogen, from primary medium in the form of dissolved H gas or H from the water, can be absorbed by the alloy during the oxidation process taking place under reactor operating conditions. Once absorbed, hydrogen may be transported across the material, diffusing in the interstitial sites of the crystallographic structure and interacting with local defects, such as dislocations, precipitates, vacancies, etc. The presence of these [local defect] sites can slow the hydrogen transport and may provoke local H accumulation in the alloy. This accumulation could modify the local mechanical properties of the material and favor premature rupture. It is therefore essential to identify the nature of these H-material interactions, specifically the rate of H diffusion and hydrogen trapping kinetics at these

  10. Mechanical properties and microstructural investigations of TIG welded 40 mm and 60 mm thick SS 316L samples for fusion reactor vacuum vessel applications

    Energy Technology Data Exchange (ETDEWEB)

    Buddu, Ramesh Kumar, E-mail: brkumar75@gmail.com; Chauhan, N.; Raole, P.M.

    2014-12-15

    Highlights: • Austenitic stainless steels (316L) of 40 mm and 60 mm thickness plates were joined by Tungsten Inert Gas welding (TIG) process which are probable materials for advanced fusion reactor vacuum vessel requirements. • Mechanical properties and detailed microstructure studies have been carried out for welded samples. • Fractography analysis of impact test specimens indicated ductile fracture mode in BM, HAZ and WZ samples. • Presence of delta ferrite phase was observed in the welded zone and ferrite number data was measured for the base and weld metal and was found high in welds. - Abstract: The development of advanced fusion reactors like DEMO will have various challenges in materials and fabrication. The vacuum vessel is important part of the fusion reactor. The double walled design for vacuum vessel with thicker stainless steel material (40–60 mm) has been proposed in the advanced fusion reactors like ITER. Different welding techniques will have to be used for such vacuum vessel development. The required mechanical, structural and other properties of stainless steels have to be maintained in these joining processes of components of various shapes and sizes in the form of plates, ribs, shells, etc. The present paper reports characterization of welding joints of SS316L plates with higher thicknesses like 40 mm and 60 mm, prepared using multi-pass Tungsten Inert Gas (TIG) welding process. The weld quality has been evaluated with non-destructive tests by X-ray radiography and ultrasonic methods. The mechanical properties like tensile, bend tests, Vickers hardness and impact fracture tests have been carried out for the weld samples. Tensile property test results indicate sound weld joints with efficiencies over 100%. Hardening was observed in the weld zone in non-uniform manner. Macro and microstructure studies have been carried out for Base Metal (BM), Heat Affected Zone (HAZ) and Weld Zone (WZ). Scanning Electron Microscopy (SEM) analysis carried

  11. Mechanical properties and microstructural investigations of TIG welded 40 mm and 60 mm thick SS 316L samples for fusion reactor vacuum vessel applications

    International Nuclear Information System (INIS)

    Highlights: • Austenitic stainless steels (316L) of 40 mm and 60 mm thickness plates were joined by Tungsten Inert Gas welding (TIG) process which are probable materials for advanced fusion reactor vacuum vessel requirements. • Mechanical properties and detailed microstructure studies have been carried out for welded samples. • Fractography analysis of impact test specimens indicated ductile fracture mode in BM, HAZ and WZ samples. • Presence of delta ferrite phase was observed in the welded zone and ferrite number data was measured for the base and weld metal and was found high in welds. - Abstract: The development of advanced fusion reactors like DEMO will have various challenges in materials and fabrication. The vacuum vessel is important part of the fusion reactor. The double walled design for vacuum vessel with thicker stainless steel material (40–60 mm) has been proposed in the advanced fusion reactors like ITER. Different welding techniques will have to be used for such vacuum vessel development. The required mechanical, structural and other properties of stainless steels have to be maintained in these joining processes of components of various shapes and sizes in the form of plates, ribs, shells, etc. The present paper reports characterization of welding joints of SS316L plates with higher thicknesses like 40 mm and 60 mm, prepared using multi-pass Tungsten Inert Gas (TIG) welding process. The weld quality has been evaluated with non-destructive tests by X-ray radiography and ultrasonic methods. The mechanical properties like tensile, bend tests, Vickers hardness and impact fracture tests have been carried out for the weld samples. Tensile property test results indicate sound weld joints with efficiencies over 100%. Hardening was observed in the weld zone in non-uniform manner. Macro and microstructure studies have been carried out for Base Metal (BM), Heat Affected Zone (HAZ) and Weld Zone (WZ). Scanning Electron Microscopy (SEM) analysis carried

  12. SU-E-T-548: Modeling of Breast IORT Using the Xoft 50 KV Brachytherapy Source and 316L Steel Rigid Shield

    Energy Technology Data Exchange (ETDEWEB)

    Burnside, W [Mountain View, CA (United States)

    2015-06-15

    Purpose: Xoft provides a set of 316L Stainless Steel Rigid Shields to be used with their 50 kV X-ray source for Breast IORT treatments. Modeling the different shield sizes in MCNP provides information to help make clinical decisions for selecting the appropriate shield size. Methods: The Xoft Axxent 50 kV Electronic Brachytherapy System has several applications in radiation therapy, one of which is treating cancer of the breast intraoperatively by placing the miniaturized X-ray tube inside an applicator balloon that is expanded to fill the lumpectomy bed immediately following tumor removal. The ribs, lung, and muscular chest wall are all regions at risk to receive undesired dose during the treatment. A Xoft 316L Stainless Steel Rigid Shield can be placed between the intracostal muscles of the chest wall and the remaining breast tissue near the balloon to attenuate the beam and protect these organs. These shields are provided in 5 different sizes, and the effects on dose to the surrounding tissues vary with shield size. MCNP was used to model this environment and tally dose rate to certain regions of interest. Results: The average rib dose rate calculated using 0cm (i.e., no shield), 3cm, and 5cm diameter shields were 26.89, 15.43, and 8.91 Gy/hr respectively. The maximum dose rates within the rib reached 94.74 Gy/hr, 53.56 Gy/hr, and 31.44 Gy/hr for the 0cm, 3cm, and 5cm cases respectively. The shadowing effect caused by the steel shields was seen in the 3-D meshes and line profiles. Conclusion: This model predicts a higher dose rate to the underlying rib region with the 3cm shield compared to the 5cm shield; it may be useful to select the largest possible diameter when choosing a shield size for a particular IORT patient. The ability to attenuate the beam to reduce rib dose was also confirmed. Research sponsored by Xoft Inc, a subsidiary of iCAD.

  13. SU-E-T-548: Modeling of Breast IORT Using the Xoft 50 KV Brachytherapy Source and 316L Steel Rigid Shield

    International Nuclear Information System (INIS)

    Purpose: Xoft provides a set of 316L Stainless Steel Rigid Shields to be used with their 50 kV X-ray source for Breast IORT treatments. Modeling the different shield sizes in MCNP provides information to help make clinical decisions for selecting the appropriate shield size. Methods: The Xoft Axxent 50 kV Electronic Brachytherapy System has several applications in radiation therapy, one of which is treating cancer of the breast intraoperatively by placing the miniaturized X-ray tube inside an applicator balloon that is expanded to fill the lumpectomy bed immediately following tumor removal. The ribs, lung, and muscular chest wall are all regions at risk to receive undesired dose during the treatment. A Xoft 316L Stainless Steel Rigid Shield can be placed between the intracostal muscles of the chest wall and the remaining breast tissue near the balloon to attenuate the beam and protect these organs. These shields are provided in 5 different sizes, and the effects on dose to the surrounding tissues vary with shield size. MCNP was used to model this environment and tally dose rate to certain regions of interest. Results: The average rib dose rate calculated using 0cm (i.e., no shield), 3cm, and 5cm diameter shields were 26.89, 15.43, and 8.91 Gy/hr respectively. The maximum dose rates within the rib reached 94.74 Gy/hr, 53.56 Gy/hr, and 31.44 Gy/hr for the 0cm, 3cm, and 5cm cases respectively. The shadowing effect caused by the steel shields was seen in the 3-D meshes and line profiles. Conclusion: This model predicts a higher dose rate to the underlying rib region with the 3cm shield compared to the 5cm shield; it may be useful to select the largest possible diameter when choosing a shield size for a particular IORT patient. The ability to attenuate the beam to reduce rib dose was also confirmed. Research sponsored by Xoft Inc, a subsidiary of iCAD

  14. Influence of enzymatic reactions on the electrochemical behavior of EN X2CrNiMo17-11-2 (AISI 316L) stainless steel in bio-corrosion: role of interfacial processes on the modification of the passive layer; Influence des reactions enzymatiques sur le comportement electrochimique de l'acier inoxydable ENX2CrNiMo17-11-2 (AISI 316L) en biocorrosion: role des processus interfaciaux sur la modification du film passif

    Energy Technology Data Exchange (ETDEWEB)

    Landoulsi, J

    2008-01-15

    The outstanding corrosion behavior of stainless steels (SS) results from the presence of thin oxide layer (some nanometers). In non sterile aqueous media, stainless steels may exhibit a non stable behavior resulting from interactions between microbial species and passive film. In fact, microorganisms can be deeply involved in the corrosion processes usually reported as Microbial Influenced Corrosion (MIC). They can induce the initiation or the acceleration of this phenomenon and they do so when organized in bio-films. From the electrochemical point of view, stainless steels showed an increase of the free corrosion potential (Ecorr) attributed to the bio-film settlement. The Eco' ennoblement was broadly reported in seawater and seems to be confirmed in fresh water according to recent findings. A considerable progress in the comprehension of MIC processes was related to the role of extracellular species, essentially enzymes. Many enzymatic reactions occurring in bio-films consist on using oxygen as electron acceptor to generate hydrogen peroxide and related species. The aim of this work is to understand the mechanisms involved in the electrochemical behavior of stainless steel according to an enzymatic approach in medium simulating fresh water. To this end, glucose oxidase was chosen to globalize aerobic activities of bio-films. Electrochemical measurements in situ and surface analysis allow the comprehension of the role and the nature of interfacial processes. Surface characterization was performed with the help of a new quantitative utilization of XPS analysis and AFM. Results show a significant evolution in term of morphology (surface organization), (ii) chemical composition (passive layer, adsorbed organic species) and (iii) chemical reaction (oxidation, dissolution, effect of enzyme). Finally, a new enzymatic system is proposed to mimic specific physicochemical conditions at the SS / bio-film interface, in particular enzymatic generation of oxidant species in diffusion limiting conditions. (author)

  15. Comparative study of high temperature oxidation behaviour in AISI 304 and AISI 439 stainless steels

    Directory of Open Access Journals (Sweden)

    Antônio Claret Soares Sabioni

    2003-06-01

    Full Text Available This work deals with a comparison of high temperature oxidation behaviour in AISI 304 austenitic and AISI 439 ferritic stainless steels. The oxidation experiments were performed between 850 and 950 °C, in oxygen and Ar (100 vpm H2. In most cases, it was formed a Cr2O3 protective scale, whose growth kinetics follows a parabolic law. The exception was for the the AISI 304 steel, at 950 °C, in oxygen atmosphere, which forms an iron oxide external layer. The oxidation resistance of the AISI 439 does not depend on the atmosphere. The AISI 304 has the same oxidation resistance in both atmospheres, at 850 °C, but at higher temperatures, its oxidation rate strongly increases in oxygen atmosphere. Concerning the performance of these steels under oxidation, our results show that the AISI 439 steel has higher oxidation resistance in oxidizing atmosphere, above 850 °C, while, in low pO2 atmosphere, the AISI 304 steel has higher oxidation resistance than the AISI 439, in all the temperature range investigated.

  16. Influence of LBE long term exposure and simultaneous fast neutron irradiation on the mechanical properties of T91 and 316L

    Science.gov (United States)

    Stergar, E.; Eremin, S. G.; Gavrilov, S.; Lambrecht, M.; Makarov, O.; Iakovlev, V.

    2016-05-01

    The LEXUR-II-LBE irradiation campaign was conducted from 2011 to 2012 and was aimed to investigate the combined influence of irradiation and LBE environment. In this irradiation campaign tensile test samples, pressurized tubes and corrosion samples were irradiated in LBE filled capsules. To separate the effect of exposure to LBE and neutron irradiation a parallel furnace experiment where the samples were exposed to LBE at the irradiation temperature for the corresponding time was conducted. Here we report results of the first extracted capsule which was irradiated about 6 months and dismantled after a cooling phase to decrease activity. The results of SSRT tests for irradiated T91 show that the exposure to LBE at 350 °C for a long time leads to the appearance of liquid metal embrittlement without any pre-treatment which is usually necessary to promote LME. Irradiation increases the effect of LME on the ductility of T91. In contrast to the findings for T91 the gained results also show that tensile tests on irradiated austenitic stainless steel 316L show no influence of LBE environment on the tensile properties.

  17. Effect of Gun Current on Deposition of CaZrO3 Coatings on SS316L by Air Plasma Spraying for Biomedical Applications

    International Nuclear Information System (INIS)

    CaZrO3 is high melting point ceramic material that is generally studied as coating for high temperature applications in aircrafts and land based power turbines. In this study 30 mol% calcia stabilized zirconia (CaZrO3) was deposited on SS316L substrate by atmospheric plasma spray (APS) technique as possible candidate for biomedical applications in orthopaedics and dentistry for medical implants. The coatings were deposited at three gun currents of 400A, 500A and 600A keeping gun to substrate distance fixed. Coatings were characterized by surface profilometery, SEM, XRD and wear tesing. Results indicate that coating deposited at 600A has highest coating thickness and highest roughness (Ra) values. Dipping the prepared coatings in simulated body fluid (SBF) exhibited precipitation of apatite as revealed by SEM and EDX analysis. The deposited coating will act as a barrier to diffusion of deleterious Ni ions from substrate to surrounding tissues and may enhance the bone in growth when implanted. (author)

  18. Comparison between Palm Oil Derivative and Commercial Thermo-Plastic Binder System on the Properties of the Stainless Steel 316L Sintered Parts

    Science.gov (United States)

    Ibrahim, R.; Azmirruddin, M.; Wei, G. C.; Fong, L. K.; Abdullah, N. I.; Omar, K.; Muhamad, M.; Muhamad, S.

    2010-03-01

    Binder system is one of the most important criteria for the powder injection molding (PIM) process. Failure in the selection of the binder system will affect on the final properties of the sintered parts. The objectives of this studied is to develop a novel binder system based on the local natural resources and environmental friendly binder system from palm oil derivative which is easily available and cheap in our country of Malaysia. The novel binder that has been developed will be replaced the commercial thermo-plastic binder system or as an alternative binder system. The results show that the physical and mechanical properties of the final sintered parts fulfill the Metal Powder Industries Federation (MPIF) standard 35 for PIM parts. The biocompatibility test using cell osteosarcoma (MG63) and vero fibroblastic also shows that the cell was successfully growth on the sintered stainless steel 316L parts indicate that the novel binder was not toxic. Therefore, the novel binder system based on palm oil derivative that has been developed as a binder system fulfills the important criteria for the binder system in PIM process.

  19. Cosintering of Powder Injection Molding Parts Made from Ultrafine WC-Co and 316L Stainless Steel Powders for Fabrication of Novel Composite Structures

    Science.gov (United States)

    Simchi, A.; Petzoldt, F.

    2010-01-01

    Sintering response and phase formation during sintering of WC-Co/316L stainless steel composites produced by assembling of powder injection molding (PIM) parts were studied. It is shown that during cosintering a significant mismatch strain (>4 pct) is developed in the temperature range of 1080 °C to 1350 °C. This mismatch strain induces biaxial stresses at the interface, leading to interface delamination. Experimental results revealed that sintering at a heating rate of 20 K/min could be used to decrease the mismatch strain to <2 pct. Meanwhile, WC is decomposed at the contact area and the diffusion of C and Co into the iron lattice results in the formation of a liquid and MC and M6C carbides at 1220 °C. Spreading of the liquid accelerates the reaction, affecting the dimensional stability of the PIM parts. To prevent the reaction, surface oxidation of the cemented carbide followed by hydrogen reduction during sintering was examined. Although the amount of mismatch strain increased, formation of a metallic interface consisting of a W-Co alloy (45 to 50 at. pct Co) and a Co-rich iron alloy (18 at. pct Co) prevented the decomposition of WC and melt formation. It is also shown that the deposition of a thin Ni layer after thermal debinding decreases the mismatch stresses through melt formation, although interlayer diffusion causes pore-band formation close to the steel part.

  20. Effect of Ringer's Solution on Wear and Friction of Stainless Steel 316L after Plasma Electrolytic Nitrocarburising at Low Voltages

    Institute of Scientific and Technical Information of China (English)

    N. Afsar Kazerooni; M.E. Bahrololoom; M.H. Shariat; F.Mahzoon; T. Jozaghi

    2011-01-01

    A plasma electrolytic nitrocarburising (PEN/C) process was performed on stainless steel 316L to improve the surface properties for using as medical implants. A bath was optimised to reduce the required voltage to 150 volts. Aqueous urea-based solutions with 10% NH4Cl were prepared with slightly different amounts of Na2CO3 to optimise the electrolyte composition. The surface and the cross-section morphologies were studied by scanning electron microscopy. The microstructure and the chemical composition of samples were investigated by X-ray diffraction (XRD) and energy dispersive X-ray (EDX) techniques. The microstructure of the outer layer of the coatings was found to be a complex oxide containing Cr and Fe. The wear properties of the samples were examined by using a pin on disk wear test with Ringer's solution and were compared with their wear properties in the ambient atmosphere. The Ringe(s solution acted as a lubricant, reducing friction coefficient. Hardness and roughness were also studied. The bath with the composition of 10% NH4CI and 3% Na2CO3 exhibited the best tribological properties. The results showed that the tribological properties of treated samples were improved and the wear mechanism was abrasion of the pin.

  1. Effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel in the presence of Desulfovibrio sp.

    Science.gov (United States)

    Unsal, Tuba; Ilhan-Sungur, Esra; Arkan, Simge; Cansever, Nurhan

    2016-08-01

    The utilization of Ag and Cu ions to prevent both microbial corrosion and biofilm formation has recently increased. The emphasis of this study lies on the effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel (SS) induced by Desulfovibrio sp. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to analyze the corrosion behavior. The biofilm formation, corrosion products and Ag and Cu ions on the surfaces were investigated using scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDS) and elemental mapping. Through circuit modeling, EIS results were used to interpret the physicoelectric interactions between the electrode, biofilm and culture interfaces. EIS results indicated that the metabolic activity of Desulfovibrio sp. accelerated the corrosion rate of SS in both conditions with and without ions. However, due to the retardation in the growth of Desulfovibrio sp. in the presence of Ag and Cu ions, significant decrease in corrosion rate was observed in the culture with the ions. In addition, SEM and EIS analyses revealed that the presence of the ions leads to the formation on the SS of a biofilm with different structure and morphology. Elemental analysis with EDS detected mainly sulfide- and phosphorous-based corrosion products on the surfaces. PMID:27105168

  2. Electrophoretic Deposition of Chitosan/h-BN and Chitosan/h-BN/TiO2 Composite Coatings on Stainless Steel (316L Substrates

    Directory of Open Access Journals (Sweden)

    Namir S. Raddaha

    2014-03-01

    Full Text Available This article presents the results of an experimental investigation designed to deposit chitosan/hexagonal boron nitride (h-BN and chitosan/h-BN/titania (TiO2 composites on SS316L substrates using electrophoretic deposition (EPD for potential antibacterial applications. The influence of EPD parameters (voltage and deposition time and relative concentrations of chitosan, h-BN and TiO2 in suspension on deposition yield was studied. The composition and structure of deposited coatings were investigated by FTIR, XRD and SEM. It was observed that h-BN and TiO2 particles were dispersed in the chitosan matrix through simultaneous deposition. The adhesion between the electrophoretic coatings and the stainless steel substrates was tested by using tape test technique, and the results showed that the adhesion strength corresponded to 3B and 4B classes. Corrosion resistance was evaluated by electrochemical polarization curves, indicating enhanced corrosion resistance of the chitosan/h-BN/TiO2 and chitosan/h-BN coatings compared to the bare stainless steel substrate. In order to investigate the in-vitro inorganic bioactivity, coatings were immersed in simulated body fluid (SBF for 28 days. FTIR and XRD results showed no formation of hydroxyapatite on the surface of chitosan/h-BN/TiO2 and chitosan/h-BN coatings, which are therefore non bioactive but potentially useful as antibacterial coatings.

  3. Degradation of SS316L bipolar plates in simulated fuel cell environment: Corrosion rate, barrier film formation kinetics and contact resistance

    Science.gov (United States)

    Papadias, Dionissios D.; Ahluwalia, Rajesh K.; Thomson, Jeffery K.; Meyer, Harry M.; Brady, Michael P.; Wang, Heli; Turner, John A.; Mukundan, Rangachary; Borup, Rod

    2015-01-01

    A potentiostatic polarization method is used to evaluate the corrosion behavior of SS316L in simulated anode and cathode environments of polymer electrolyte fuel cells. A passive barrier oxide film is observed to form and reach steady state within ∼10 h of polarization, after which time the total ion release rates are low and nearly constant at ∼0.4 μg cm-2 h-1 for all potentials investigated. The equilibrium film thickness, however, is a function of the applied potential. The main ionic species dissolved in the liquid are predominately Fe followed by Ni, that account for >90% of the steady-state corrosion current. The dissolution rate of Cr is low but increases systematically at potentials higher than 0.8 V. The experimental ion release rates can be correlated with a point defect model using a single set of parameters over a broad range of potentials (0.2-1 V) on the cathode side. The interfacial contact resistance measured after 48 h of polarization is observed to increase with increase in applied potential and can be empirically correlated with applied load and oxide film thickness. The oxide film is substantially thicker at 1.5 V possibly because of alteration in film composition to Fe-rich as indicated by XPS data.

  4. Deposition of gold-titanium and gold-nickel coatings on electropolished 316L stainless steel bipolar plates for proton exchange membrane fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Yun, Young-Hoon [Department of Hydrogen and Fuel Cell Tech., Dongshin University, Daeho-dong 253, Jeonnam, Naju 520-714 (Korea)

    2010-02-15

    The effects of electropolishing and coating deposition on electrical resistance and chemical stability were studied for the stainless steel bipolar plates in proton exchange membrane fuel cell (PEMFC). A series of 316L stainless steel plates, selected as the substrate for a proton exchange membrane fuel cell (PEMFC) bipolar plate, were electropolished with a solution of H{sub 2}SO{sub 4} and H{sub 3}PO{sub 4} at temperatures ranging from 70 to 110 C. The surface regions of the two electropolished stainless steel plates were coated with gold and either a titanium or nickel layer using electron beam evaporation. The electropolished stainless steel plates coated in 2-{mu}m thick gold with a 0.1-{mu}m titanium or nickel interlayer showed remarkably smooth and uniform surface morphologies in AFM and FE-SEM images compared to the surfaces of the plates that were coated after mechanical polishing only. The electrical resistance and water contact angle of the deposited stainless steel bipolar plates are strongly dependent on the surface modification treatments (i.e., mechanical polishing versus electropolishing). ICP-MS and XPS results indicate that after electropolishing, the coating layers show excellent chemical stability after exposure to an H{sub 2}SO{sub 4} solution of pH 3. Finally, it was concluded that before coating deposition, the surface modification using electropolishing was very suitable for enhancing the electrical property and chemical stability of the stainless steel bipolar plate. (author)

  5. A study of the neutron irradiation effects on the susceptibility to embrittlement of A316L and T91 steels in lead bismuth eutectic

    Science.gov (United States)

    Sapundjiev, D.; Al Mazouzi, A.; Van Dyck, S.

    2006-09-01

    The effects of neutron irradiation on the susceptibility to liquid metal embrittlement of two primary selected materials for MYRRHA project an accelerator driven system (ADS), was investigated by means of slow strain rate tests (SSRT). The latter were carried out at 200 °C in nitrogen and in liquid Pb-Bi at a strain rate of 5 × 10 -6 s -1. The small tensile specimens were irradiated at the BR-2 reactor in the MISTRAL irradiation rig at 200 °C for 3 reactor cycles to reach a dose of about 1.50 dpa. The SSR tests were carried out under poor and under dissolved oxygen conditions (˜1.5 × 10 -12 wt% dissolved oxygen) which at this temperature will favour formation of iron and chromium oxides. Although both materials differ in structure (fcc for A316L against bcc for T91), their flow behaviour in contact with liquid lead bismuth eutectic before and after irradiation is very similar. Under these testing conditions none of them was found susceptible to liquid metal embrittlement (LME).

  6. Controlled electrophoretic deposition of HAp/β-TCP composite coatings on piranha treated 316L SS for enhanced mechanical and biological properties

    Science.gov (United States)

    Prem Ananth, K.; Nathanael, A. Joseph; Jose, Sujin P.; Oh, Tae Hwan; Mangalaraj, D.; Ballamurugan, A. M.

    2015-10-01

    Hydroxyapatite (HAp) and β-tricalcium phosphate (β-TCP) bioactive materials have been used as individual coatings on steel implants employed in the fields of orthopedics and dentistry due to their excellent properties, which foster effective healing of the repair site. However, slow dissolution of HAp and fairly little fast dissolution of β-TCP present a major obstacle for such applications and this leads to the focus on the investigation of a mixture of HAp and β-TCP composite that forms biphasic calcium phosphate (BCP). The BCP coatings were achieved by thickness controlled electrophoretic deposition on piranha treated 316L SS. This method is well controlled and the anticipated dissolution rate could be attained with faster formation of new bone at the implant site, when compared to the individual HAp or β-TCP coating. The structural, functional, morphological and elemental composition of the coatings were characterized by using various analytical techniques. The BCP coating has been shown to have a role in obstructing the corrosion to a greater extent when in contact with SBF solution. The BCP coating also shows excellent in vitro and mechanical properties and osteoblasts cellular tests revealed that the coating was more effective in improving biocompatibility. This makes it an ideal candidate material for hard tissue replacement.

  7. Effect of nitrogen alloying on the semiconducting properties of passive films and metastable pitting susceptibility of 316L and 316LN stainless steels

    International Nuclear Information System (INIS)

    The beneficial effect of nitrogen alloying on the corrosion resistance of stainless steels has been attributed to the increase of the local pH within the active sites and the enhanced repassivation of the metastable pits. In order to better understand the effect of nitrogen alloying, in situ capacitance measurements and potentiostatic polarization were conducted for 316L and 316LN stainless steels with different nitrogen contents in deaerated 0.1 M Na2SO4 and 0.1 M NaCl aqueous solutions. The Mott-Schottky plots obtained from the in situ capacitance measurements offered information on the donor concentration and the thickness of the space charge region within the passive film. The metastable pitting susceptibility was investigated by performing potentiostatic polarization tests. The results showed that nitrogen alloying decreased the donor densities and the number of metastable pits, while the absorption of chloride ions on the passive film had the opposite effect. Auger electron spectroscopy (AES) analysis demonstrated that nitrogen alloying enriched the chromium within the passive film. The relationship between the semiconducting properties of the passive film and the metastable pitting susceptibility was elucidated.

  8. A CLINICO-METALLURGICAL STUDY OF IMPLANT BREAKAGE IN DIAPHYSEAL FRACTURES OF HUMERUS, TREATED BY PRIMARY 316L SS DCP FIXATION

    Directory of Open Access Journals (Sweden)

    Rahul

    2014-11-01

    Full Text Available : Implant breakage is a catastrophic event for the patient and for the surgeon. Hence our aim was to assess the reasons for plate breakage in humeral diaphyseal fractures treated by 316 L SS DCP.A total of ten cases in Govt. medical college Trivandrum during period of June 2011 to November 2013, who were treated initially by plating of humerus presented with plate breakage were studied. Factors like weight bearing, osteoporosis and infection the usual confounding factors in any study does not feature in our study as only diaphyseal humeral fractures fixed with stainless steel DCP were studied and all patients were young. Pre and post-operative X-rays were evaluated by two surgeons to assess fracture and quality of fixation. Removed failed plates and controls were sent for metallurgical analysis. Presence of far cortex commination and empty screw hole (70% at fracture site were the commonest clinical cause and corrosion especially pitting (90% was the commonest metallurgic cause of plate breakage. When more than two clinical and metallurgical factors coincided implants failed within two years denoting a cumulative effect.

  9. In situ monitoring the pulse CO{sub 2} laser interaction with 316-L stainless steel using acoustical signals and plasma analysis

    Energy Technology Data Exchange (ETDEWEB)

    Khosroshahi, M.E., E-mail: khosro@aut.ac.ir [Amirkabir University of Technology, Faculty of Biomedical Eng., Biomaterial Group, Laser and Nanobiophotonics Lab., Tehran (Iran, Islamic Republic of); Anoosheh pour, F. [Amirkabir University of Technology, Faculty of Biomedical Eng., Biomaterial Group, Laser and Nanobiophotonics Lab., Tehran (Iran, Islamic Republic of); Hadavi, M. [Amirkabir University of Technology, Faculty of Mining and Metallurgical Eng., Tehran (Iran, Islamic Republic of); Mahmoodi, M. [Amirkabir University of Technology, Faculty of Biomedical Eng., Biomaterial Group, Laser and Nanobiophotonics Lab., Tehran (Iran, Islamic Republic of)

    2010-10-01

    In most laser material processing, material removal by different mechanisms is involved. Here, application of acoustic signals with thermoelastic (below threshold) and breakdown origin (above threshold) together with plasma plume analysis as a simple monitoring system of interaction process is suggested. In this research the interaction of pulse CO{sub 2} laser with 200 ns duration and maximum energy of 1.3 J operating at 1 Hz with austenitic stainless steel (316-L) is reported. The results showed that the non-linear point of the curve can serve as a useful indicator of melting fluence threshold (in this case {approx}830 J cm{sup -2}) with corresponding temperature calculated using plasma plume analysis. Higher acoustic amplitudes and larger plasma plume volume indicates more intense interaction. Also, analysis showed that a phase explosion process with material removal (ejecta) in the form of non-adiabatic (i.e., d{sub t} >> {alpha}{sup -1}) is at play after laser pulse is ended. Also, SEM photographs show different surface quality medication at different laser intensities, which indicates the importance of recoil momentum pressure and possibly electrons and ions densities in heat transfer. Finally, electrochemical test indicate an improved corrosion resistance for laser treated samples compared to untreated ones.

  10. Interfacial characterization of SLM parts in multi-material processing: Metallurgical diffusion between 316L stainless steel and C18400 copper alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Z.H., E-mail: AZHLIU@ntu.edu.sg; Zhang, D.Q., E-mail: ZHANGDQ@ntu.edu.sg; Sing, S.L., E-mail: SING0011@e.ntu.edu.sg; Chua, C.K., E-mail: MCKCHUA@ntu.edu.sg; Loh, L.E., E-mail: LELOH1@e.ntu.edu.sg

    2014-08-15

    Multi-material processing in selective laser melting using a novel approach, by the separation of two different materials within a single dispensing coating system was investigated. 316L stainless steel and UNS C18400 Cu alloy multi-material samples were produced using selective laser melting and their interfacial characteristics were analyzed using focused ion beam, scanning electron microscopy, energy dispersive spectroscopy and electron back scattered diffraction techniques. A substantial amount of Fe and Cu element diffusion was observed at the bond interface suggesting good metallurgical bonding. Quantitative evidence of good bonding at the interface was also obtained from the tensile tests where the fracture was initiated at the copper region. Nevertheless, the tensile strength of steel/Cu SLM parts was evaluated to be 310 ± 18 MPa and the variation in microhardness values was found to be gradual along the bonding interface from the steel region (256 ± 7 HV{sub 0.1}) to the copper region (72 ± 3 HV{sub 0.1}). - Highlights: • Multi-material processing was successfully implemented and demonstrated in SLM. • Bi-metallic laminates of steel/Cu were successfully produced with the SLM process. • A substantial amount of Fe and Cu diffusion was observed at the bond interface. • Good metallurgical bonding was obtained at the interface of the steel/Cu laminates. • Highly refined microstructure was obtained due to rapid solidification in SLM.

  11. 316L奥氏体不锈钢高温拉伸时的动态应变时效%Dynamic Strain Aging in 316L Austenitic Stainless Steel During Tensile Test at High Temperature

    Institute of Scientific and Technical Information of China (English)

    韩鹏程; 田荣; 沈寅忠; 李志刚

    2012-01-01

    Dynamic strain aging (DSA) in 316L austenitic stainless steel was examined through tensile test at 300-700 °C under strain rate of 2 x l0-4 S-1 . The results show that the dynamic strain aging in 316L austenitic stainless steel does not accompany with a plateau of yield stress. 316L austenitic stainless steel has both normal and inverse PLC effects at 450-700 'C. The effective activation energy for serrated flow occurrence was calculated to be about 254kJ/mol. The dynamic strain aging caused by the interaction between substitutional solutes, Cr and moving dislocation is considered as the mechanism of serrated flow at the high temperatures in 316L stainless steel.%在300~700℃,以应变速率为2×10-4 s-1对316L不锈钢进行拉伸试验,探索其中的动态应变时效现象及其规律.结果表明,316L奥氏体不锈钢在动态应变时效温度区间并没有出现屈服应力平台,在450~700℃既有正常的Portevien-Le Chatelier effect (PLC)效应,也有反PLC效应;锯齿形成的有效激活能为254k J/mol;扩散着Cr等置换型溶质原子与运动位错之间的交互作用使材料出现动态应变时效,导致锯齿流动行为.

  12. Investigation of microstructure and mechanical properties of explosively welded ITER-grade 316L(N)/CuCrZr hollow structural member

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Rui, E-mail: mr9980@163.com [PLA University of Science and Technology, Nanjing 210007 (China); Navy Command Academy, Nanjing 210007 (China); Wang, Yaohua [PLA University of Science and Technology, Nanjing 210007 (China); Wu, Jihong [Southwestern Institute of Physics, Chengdu 610041 (China); Duan, Mianjun [PLA University of Science and Technology, Nanjing 210007 (China)

    2015-04-15

    Highlights: • Develop a new explosive welding method to fabricate the hollow structural member. • Effects of solution annealing on microstructure of welding interface researched. • Influence of heat treatments on hardness evolution in welding interface studied. • The ultimate strength and elongation were increased after solution annealing. • The interface of samples was exhibited ductile fracture after solution annealing. - Abstract: In this study, a new explosive welding method furnished an effective way for manufacturing ITER-grade 316L(N) stainless steel/CuCrZr alloy hollow structural member. In order to recover some hardening effects, caused by plastic deformation during explosion welding in the materials bonding interface region, the welded samples were subject to the solution annealing (SA) treatment at 970 °C for 30 min. The SA heat-treated samples were then aged at 580 °C for 2 h. Optical microscopy (OM) and electron microscopy (SEM) were used to analyze the microstructure of bonding interface. Energy dispersive spectroscopy (EDS) analysis was performed to investigate the diffusion zone formed in the interface region after the solution annealing (SA) treatment. Moreover, the mechanical properties of the welded samples were evaluated through microhardness test and tensile strength test. Microstructural analysis showed that the welded sample had a wavy interface, and there was no melting zone and intermetallic layer formed in the interface. The result of microhardness test revealed an increase in hardness for both sides near to the bonding interface; this is due to more severe plastic deformation in these regions during the explosive welding. After the tensile test, obvious necking was observed in the fracture cross section of samples. SEM observation indicated that the samples with the post solution annealing treatment exhibited a ductile fracture with dimple features after tensile test.

  13. Measurement methods for surface oxides on SUS 316L in simulated light water reactor coolant environments using synchrotron XRD and XRF

    International Nuclear Information System (INIS)

    Highlights: ► Non-destructive characterization of surface oxide on austenitic stainless steels. ► The layer structures of surface oxides were measured by ex situ XRD and XRF. ► An autoclave was newly designed for in situ X-ray diffraction measurements. ► Instability of hematite was investigated by in situ measurements. -- Abstract: Synchrotron X-ray diffraction (XRD) and X-ray fluorescent (XRF) measurement techniques have been used for non-destructive characterization of surface oxide films on Type 316L austenitic stainless steels that were exposed to simulated primary water environments of pressurized water reactors (PWR) and boiling water reactors (BWR). The layer structures of the surface spinel oxides were revealed ex situ after oxidation by measurements made as a function of depth. The layer structure of spinel oxides formed in simulated PWR primary water should normally be different from that formed in simulated BWR water. After oxidation in the simulated BWR environment, the spinel oxide was observed to contain NiFe2O4 at shallow depths, and FeCr2O4 and Fe3O4 at deeper depths. By contrast, after oxidation in the simulated PWR primary water environment, a Fe3O4 type spinel was observed near the surface and FeCr2O4 type spinel near the interface with the metal substrate. Furthermore, by in situ measurements during oxidation in the simulated BWR environment, it was also demonstrated that the ratio between spinel and hematite Fe2O3 can be changed depending on the water condition such as BWR normal water chemistry or BWR hydrogen water chemistry

  14. Measurement methods for surface oxides on SUS 316L in simulated light water reactor coolant environments using synchrotron XRD and XRF

    Energy Technology Data Exchange (ETDEWEB)

    Watanabe, Masashi, E-mail: m-wat@fri.niche.tohoku.ac.jp [New Industry Creation Hatchery Center, Tohoku University, Sendai 980-8577 (Japan); Yonezawa, Toshio, E-mail: t-yonezawa@fri.niche.tohoku.ac.jp [New Industry Creation Hatchery Center, Tohoku University, Sendai 980-8577 (Japan); Shobu, Takahisa [Japan Atomic Energy Agency, Sayoh 679-5184 (Japan); Shoji, Tetsuo [New Industry Creation Hatchery Center, Tohoku University, Sendai 980-8577 (Japan)

    2013-03-15

    Highlights: ► Non-destructive characterization of surface oxide on austenitic stainless steels. ► The layer structures of surface oxides were measured by ex situ XRD and XRF. ► An autoclave was newly designed for in situ X-ray diffraction measurements. ► Instability of hematite was investigated by in situ measurements. -- Abstract: Synchrotron X-ray diffraction (XRD) and X-ray fluorescent (XRF) measurement techniques have been used for non-destructive characterization of surface oxide films on Type 316L austenitic stainless steels that were exposed to simulated primary water environments of pressurized water reactors (PWR) and boiling water reactors (BWR). The layer structures of the surface spinel oxides were revealed ex situ after oxidation by measurements made as a function of depth. The layer structure of spinel oxides formed in simulated PWR primary water should normally be different from that formed in simulated BWR water. After oxidation in the simulated BWR environment, the spinel oxide was observed to contain NiFe{sub 2}O{sub 4} at shallow depths, and FeCr{sub 2}O{sub 4} and Fe{sub 3}O{sub 4} at deeper depths. By contrast, after oxidation in the simulated PWR primary water environment, a Fe{sub 3}O{sub 4} type spinel was observed near the surface and FeCr{sub 2}O{sub 4} type spinel near the interface with the metal substrate. Furthermore, by in situ measurements during oxidation in the simulated BWR environment, it was also demonstrated that the ratio between spinel and hematite Fe{sub 2}O{sub 3} can be changed depending on the water condition such as BWR normal water chemistry or BWR hydrogen water chemistry.

  15. A Comparative Evaluation of the Effect of Low Cycle Fatigue and Creep-Fatigue Interaction on Surface Morphology and Tensile Properties of 316L(N) Stainless Steel

    Science.gov (United States)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Bhaduri, A. K.; Laha, Kinkar

    2016-04-01

    In the present work, the deformation and damage evolution in 316L(N) stainless steel during low cycle fatigue (LCF) and creep-fatigue interaction (CFI) loadings have been compared by evaluating the residual tensile properties. Towards this, LCF and CFI experiments were carried out at constant strain amplitude of ±0.6 pct, strain rate of 3 × 10-3 s-1 and temperature of 873 K (600 °C). During CFI tests, 30 minutes hold period was introduced at peak tensile strain. Experiments were interrupted up to various levels of fatigue life viz. 5, 10, 30, 50, and 60 pct of the total fatigue life ( N f) under both LCF and CFI conditions. The specimens subjected to interrupted fatigue loadings were subsequently monotonically strained at the same strain rate and temperature up to fracture. Optical and scanning electron microscopy and profilometry were conducted on the untested and tested samples to elucidate the damage evolution during the fatigue cycling under both LCF and CFI conditions. The yield strength (YS) increased sharply with the progress of fatigue damage and attained saturation within 10 pct of N f under LCF condition. On the contrary, under CFI loading condition, the YS continuously increased up to 50 pct of N f, with a sharp increase of YS up to 5 pct of N f followed by a more gradual increase up to 50 pct of N f. The difference in the evolution of remnant tensile properties was correlated with the synergistic effects of the underlying deformation and damage processes such as cyclic hardening/softening, oxidation, and creep. The evolution of tensile properties with prior fatigue damage has been correlated with the change in surface roughness and other surface features estimated by surface replica technique and fractography.

  16. Thermodynamic and electrochemistry analysis of the zinc electrodeposition in NH4Cl–NH3 electrolytes on Ti, Glassy Carbon and 316L Stainless Steel

    International Nuclear Information System (INIS)

    Thermodynamic diagrams, X-ray diffraction and electrochemical analysis are conducted to evaluate the solution chemistry of the Zn(II)–NH4Cl–NH3–H2O system as well as the feasibility of zinc electrorecovery at different pH values. Titanium, Glassy Carbon and 316L Stainless Steel substrates are used as cathode materials. At any region of pH, multiple Zn(II) complexes coexist in solution, but only one predominates. While chloro- (ZnCl42−), ternary (ZnNH3Cl3− and Zn(NH3)3Cl+) and amino-complexes (Zn(NH3)42+) dominate the region of low, neutral and alkaline pH, respectively, the solubility of the system is limited by the formation of two solids, Zn(NH3)1.6Cl0.4(s) and ZnO(s) at neutral and alkaline conditions, respectively. The thermodynamic and electrochemical evaluations reveal that the potential required to deposit Zn(s) becomes more negative as the pH value is increased, whereby the reduction of amino-complexes demand a larger amount of energy compared to the chloro-complexes. This effect is accounted for different ligand substitution mechanisms operating for the chloro- and amino-complexes of Zn(II). The onset of the zinc deposition relies on the cathode material and is accompanied by the HER regardless of the substrate utilized. The surface of Stainless Steel electrode exhibits the smallest overpotential, followed by the Glassy Carbon, and Ti cathodes where the TiO2(s) (native film) plays a determining role during the deposition. Higher current efficiencies are obtained on every substrate as the pH value is increased. Experimental conditions around neutral pHs (5.5 < pH < 8) are potentially suitable to perform the zinc electrodeposition for this system.

  17. Estudo das tensões residuais em juntas soldadas de materiais dissimilares e determinação dos limites de resistência à fadiga dos metais de base Study of residual stress in welds of dissimilar material and determination of fatigue strength limits of base metals

    Directory of Open Access Journals (Sweden)

    Tanius Rodrigues Mansur

    2011-09-01

    Full Text Available A soldagem de metais dissimilares tem diversas aplicações na indústria. Notadamente na indústria alimentícia e na indústria nuclear, este tipo de junta, comum entre aço carbono A36 e aço inoxidável austenístico ou entre aço inoxidável austenístico e cobre e suas ligas, é sempre motivo de análise e cuidados especiais tendo em vista a necessidade de manter a integridade dos equipamentos. Variações térmicas e dimensionais durante o uso de equipamentos que possuem juntas de materiais dissimilares são sempre preocupantes porque nem sempre se conhece o histórico da fabricação ou mesmo da execução de alguma recuperação, dificultando o gerenciamento do envelhecimento. O conhecimento antecipado destas variações por meio do conhecimento da vida a fadiga pode contribuir muito no projeto, na escolha do processo de fabricação, na escolha do consumível de soldagem e obviamente na conservação e integridade do equipamento. Apresentam-se neste trabalho os resultados obtidos para as tensões residuais nas soldas dissimilares e as curvas S-N-P que relacionam tensão com o número de ciclos e a probabilidade de falha, para 4 metais: cobre eletrolítico, aço inoxidável AISI 304, aço inoxidável AISI 316L e aço carbono A36 que foram posteriormente soldados entre si.The welding of dissimilar metals has many applications in industry. In special, in the food industry and nuclear industry, this type of joint, common between A36 carbon steel and austenitic stainless steel or between austenitic stainless steel and copper and its alloys, is always subject to analysis and special care to maintain equipments integrity. Thermal and dimensional variations during use of equipment that have dissimilar welds are always troubling because not always it is known the history of the manufacture or recovery, making the management of aging difficult. Advance knowledge of these variations through the knowledge of the fatigue life can greatly contribute

  18. Effects of Mo content on microstructure and corrosion resistance of arc ion plated Ti-Mo-N films on 316L stainless steel as bipolar plates for polymer exchange membrane fuel cells

    Science.gov (United States)

    Zhang, Min; Kim, Kwang Ho; Shao, Zhigang; Wang, Feifei; Zhao, Shuang; Suo, Ni

    2014-05-01

    Bipolar plates are one of the most important components in PEMFC stack and have multiple functions, such as separators and current collectors, distributing reactions uniformly, and etc. Stainless steel is ideal candidate for bipolar plates owing to good thermal and electrical conductivity, good mechanical properties etc. However, stainless steel plate still cannot resist the corrosion of working condition. In this work, ternary Ti-Mo-N film was fabricated on 316L stainless steel (SS316L) as a surface modification layer to enhance the corrosion resistance. Effects of Mo content on the microstructure and corrosion resistance of Ti-Mo-N films are systematically investigated by altering sputtering current of the Mo target. XRD results reveal that the preferred orientation changes from [111] to [220] direction as Mo content in the film increases. The synthesized Ti-Mo-N films form a substitutional solid solution of (Ti, Mo)N where larger Mo atoms replace Ti in TiN crystal lattice. The TiN-coated SS316L sample shows the best corrosion resistance. While Mo content in the Ti-Mo-N films increases, the corrosion resistance gradually degrades. Compared with the uncoated samples, all the Ti-Mo-N film coated samples show enhanced corrosion resistance in simulated PEMFC working condition.

  19. Elaboración del plan HACCP para gestión de inocuidad en la línea de proceso de salchichas de una planta de productos cárnicos cárnicos1 Cytotoxic and genotoxic study of in vitro released productos of stainless steel 316L with bioactive ceramic coatings

    Directory of Open Access Journals (Sweden)

    Diana Cortés

    2003-01-01

    Full Text Available

    La enfermedad transmitida por alimentos (ETA es el síndrome
    originado por la ingestión de alimentos y/o agua con contaminación
    química, física o biológica que puede afectar la salud. La frecuencia de ETA es aproximadamente de mil millones de casos/año en el mundo y está entre las primeras causas de muerte en niños.


    Un alimento inocuo no debe presentar riesgos químicos, físicos
    o biológicos para el consumidor y no genera efectos adversos sobre
    su calidad de vida ni su salud. El Sistema de Análisis de Riesgos y
    Control en Puntos Críticos (HACCP con fundamentos científicos y
    carácter sistemático identifica peligros y medidas para controlarlos,
    para garantizar la inocuidad de los alimentos. El objetivo de este
    trabajo fue aplicar los principios HACCP y elaborar el plan HACCP para
    la línea de proceso de salchichas.

    The stainless steel AISI 316L is the must used biomaterial for the making of temporal prosthesis, but it presents severe limitations for permanent implants due to the generation and migration of metallic ions to the surrounding peripheral tissues, which produces oxygen reactive species (ERO and damages of the ADN, increasing the possibility of local tumors and mechanical failure of the implant. A strategy used to minimize the generation of ions is the superficial modification of the implants by means of inorganic coatings, ceramic or vitreous, applied by the sol-gel process; this method has a series of comparative advantages, compared to other deposition methods, as good adherence, easy application, minimum drying problems, low densification temperatures and the possibility of adding particles and/or organic groups that improve the adhesion of the cell to the implant, increasing the biocompatibility. In the present work, the citotoxic effects were valuated by means of the MTT technique, and the genotoxic ones by electrophoresis of individual cell gels (Cometa

  20. Plasma arc welding of AISI316Ti (EN 1.4571) stainless steel. Mechanical, microstructural, corrosion aspects

    Energy Technology Data Exchange (ETDEWEB)

    Taban, Emel; Kaluc, Erdinc [Kocaeli Univ. (Turkey). Dept. of Mechanical Engineering

    2014-03-01

    AISI316Ti (EN1.4571) austenitic stainless steel plates with a thickness of 7 mm were welded by plasma arc welding (PAW) process. Joints were obtained using 316L type of filler metal as well as without filler metal called as Weld 1 and Weld 2, respectively. Tensile and bend testing of the joints were carried out. Impact toughness tests carried out at temperatures from 20 C down to -60 C have shown encouraging results. Chemical analysis of the weld deposits were made by glow discharge optical emission spectrometry (GDOES). Photomacrographs and photomicrographs of the cross-sections were used to determine ferrite content and hardness. Intergranular corrosion tests in accordance with TSEN 3157/ENISO 3651-2 were carried out. No corrosion sign was reported. The effect of the consumable has the most influence on the toughness properties. Promising mechanical, toughness and corrosion results are useful, considering the implementation of an innovative process, thus PAW of 316Ti stainless steel. (orig.)

  1. EFFECTS OF Al ELEMENT ON MICROSTRUCTURE AND MECHANICAL PROPERTIES OF HOT-ROLLED 316L STAINLESS STEEL%Al元素对热轧316L不锈钢显微组织和力学性能的影响

    Institute of Scientific and Technical Information of China (English)

    喇培清; 孟倩; 姚亮; 周毛熊; 魏玉鹏

    2013-01-01

    利用光学显微镜(OM)、电子探针(EPMA)及X射线衍射(XRD),研究了不同Al含量316L不锈钢热轧态显微组织,测试了其力学性能和抗腐蚀性能.结果表明:Al含量小于2%时,基体为γ相,Al含量为4%时,基体转变为α+γ双相组织,Al元素分别以固溶和Al4C3沉淀相的形式存在.合金的抗拉强度、屈服强度随着Al含量的增加,先降低后升高,塑性略有下降.利用SEM分析合金的断口形貌表明,其断裂形式均为延性断裂.含2%Al的316L不锈钢具有最低的均匀腐蚀速率和晶间腐蚀速率,基体中Al2,3钝化膜的形成及Al4C3析出减少了贫Cr区的出现是导致材料耐蚀性提高的主要因素.%316L stainless steel is applied to high-temperature environment because of an attractive combination of mechanical properties and corrosion resistance in various aggressive environment.However,the corrosion resistance of 316L was reduced in a particular environment such as water vapor,aggressive sulfur gas which was attributed to the Cr2O3 protective scales formed in 316L.The Cr2O3 scales are compromised by water vapor due to the formation of volatile Cr oxy-hydroxide species.The Al2O3 is more thermodynamically stable in these enviroment than Cr2O3.In this work,the effects of Al element on the microstructure,mechanical properties and corrosion resistance of hot-rolled 316L were investigated.Microstructure evolution was observed by OM,EPMA and XRD.Mechanical properties were measured by tensile tests.The resistances to intergranular and uniform corrosion of hot rolled 316L with different Al content were investigated by means of soaking method at 65%HNO3 and 5%H2SO4,respectively.The results show that microstructure has changed from single γ to α+γ double phase.With the increase of Al content in 316L,the yield strength and ultimate tensile strength increased but the ductility decreased.The fracture morphology of tensile was observed by SEM.Which indicated that the fracture

  2. “ESTUDIO DEL COMPORTAMIENTO DE LOS ACEROS INOXIDABLES AUSTENITICOS 316 Y 316L, EN LA ZONA AFECTADA TERMICAMENTE, UNIDO POR SOLDADURA MIG, CON APLICACION DE INTERACCION ELECTROMAGNETICA DE BAJA INTENSIDAD”

    OpenAIRE

    Estrella García, Salvador

    2012-01-01

    En el presente capítulo, se presenta un contenido breve acerca del tema a estudiar, es decir, de la influencia de la interacción de dos campos magnéticos de baja intensidad durante el proceso de soldadura MIG, en los aceros inoxidables austeníticos 316 y 316L, así como también los principales problemas que presentan dichos aceros inoxidables y de una manera simplificada el resumen de los objetivos planteados y la forma en que se desarrollarán. Los aceros inoxidables, son ino...

  3. Distribution of soluble and precipitated iron and chromium products generated by anodic dissolution of 316L stainless steel and alloy C-22: final report

    Energy Technology Data Exchange (ETDEWEB)

    Estill, J; Farmer, J; Gordon, S; King, K; Logotetta, L; Silberman, D

    1999-08-11

    At near neutral pH and at applied potentials above the threshold potential for localized breakdown of the passive film, virtually all of the dissolved chromium appeared to be in the hexavalent oxidation state (Cr(VI)). In acidic environments, such as crevice solutions formed during the crevice corrosion of 316L and C-22 samples in 4 M NaCl, virtually all of the dissolved chromium appeared to be in the trivalent oxidation state (Cr(III)). These general observations appear to be consistent with the Pourbaix diagram for chromium (Pourbaix 1974), pp. 307-321. At high pH and high anodic polarization (pH {approximately} 8 and 800 mV vs. SHE), the predominate species is believed to be the soluble chromate anion (CrO{sub 4}{sup 2{minus}}). At the same pH, but lower polarization (pH {approximately} 8 and 0 mV vs. SHE), the predominate species are believed to be precipitates such as trivalent Cr(OH){sub 3} {center_dot} n(H{sub 2}O) and hexavalent Cr{sub 2}O{sub 3}. In acidified environments such as those found in crevices (pH < 3), soluble Cr{sup 3+} is expected to form over a wide range of potential extending from 400 mV vs. SHE to approximately 1200 mV vs. SHE. Again, this is consistent with the observations from the creviced samples. In earlier studies by the principal investigator, it has been found that low-level chromium contamination in ground water is usually in the hexavalent oxidation state (Farmer et al. 1996). In general, dissolved iron measured during the crevice experiments appears to be Fe(II) in acidic media and Fe(III) in near-neutral and alkaline solutions (table 3). In the case of cyclic polarization measurements, the dissolved iron measured at the end of some cyclic polarization measurements with C-22 appeared to be in the Fe(III) state. This is probably due to the high electrochemical potential at which these species were generated during the potential scan. Note that the reversal potential was approximately 1200 mV vs. Ag/AgCl during these scans. These

  4. An investigation on weldability of AISI 304 and AISI 1040 steels on friction welding; Untersuchung der Schweisseignung von AISI 304 und AISI 1040 mittels Reibschweissen

    Energy Technology Data Exchange (ETDEWEB)

    Celik, Sare; Ay, Irfan [Balikesir Univ., Cagis Campus (Turkey). Mechanical Eng. Dept.; Dinc, Dincer [General Directorate of Highways, Canakkale (Turkey); Yaman, Ramazan [Balikesir Univ., Cagis Campus (Turkey). Industrial Eng. Dept.

    2010-04-15

    In welding technology, joining processes of different materials, which have dissimilar crystal structures are difficult. Welding of different materials becomes very important to reduce costs. Furthermore, the friction welding method is processed in lower temperature than the melting temperature. Especially, this is a big advantage to overcome difficulties that occur in the heat affected zone during usage of conventional methods. In this study, the weldability of AISI 304 stainless steel and AISI 1040 carbon steel by friction welding is studied. During the welding process, temperature variations in the welding zones were measured with an infrared temperature measurement device. After welding of the samples, tensile and hardness experiments were carried out. For metallographic investigations, optical microscope and scanning electron microscope (SEM) pictures were taken. Energy dispersive spectroscopy (EDS) analysis was carried out for composition investigations on welding and heat affected zones. As a result, these two steels could be joined by friction welding for industrial usage.

  5. State on AISI 304 Stainless Steel

    Directory of Open Access Journals (Sweden)

    A. Fattah-alhosseini

    2011-01-01

    Full Text Available The passivity and protective nature of the passive films are essentially related to ionic and electronic transport processes, which are controlled by the optical and electronic properties of passive films. In this study, the electrochemical behavior of passive films anodically formed on AISI 304 stainless steel in sulfuric acid solution has been examined using electrochemical impedance spectroscopy. AISI 304 in sulphuric acid solution is characterized by high interfacial impedance, thereby illustrating its high corrosion resistance. Results showed that the interfacial impedance and the polarization resistance (pol initially increase with applied potential, within the low potential passive. However, at a sufficiently high potential passive (>0.4 V, the interfacial impedance and the polarization resistance decrease with increasing potential. An electrical equivalent circuit based on the impedance analysis, which describes the behavior of the passive film on stainless steel more satisfactorily than the proposed models, is presented.

  6. Characterization of AISI 4140 borided steels

    International Nuclear Information System (INIS)

    The present study characterizes the surface of AISI 4140 steels exposed to the paste-boriding process. The formation of Fe2B hard coatings was obtained in the temperature range 1123-1273 K with different exposure times, using a 4 mm thick layer of boron carbide paste over the material surface. First, the growth kinetics of boride layers at the surface of AISI 4140 steels was evaluated. Second, the presence and distribution of alloying elements on the Fe2B phase was measured using the Glow Discharge Optical Emission Spectrometry (GDOES) technique. Further, thermal residual stresses produced on the borided phase were evaluated by X-ray diffraction (XRD) analysis. The fracture toughness of the iron boride layer of the AISI 4140 borided steels was estimated using a Vickers microindentation induced-fracture testing at a constant distance of 25 μm from the surface. The force criterion of fracture toughness was determined from the extent of brittle cracks, both parallel and perpendicular to the surface, originating at the tips of an indenter impression. The fracture toughness values obtained by the Palmqvist crack model are expressed in the form KC(π/2) > KC > KC(0) for the different applied loads and experimental parameters of the boriding process.

  7. Development and validation of an experimental procedure for studying the biaxial stress corrosion. Application to the systems: alloy-600/air and 316L/MgCl{sub 2}; Developpement et validation d'une procedure experimentale pour l'etude de la corrosion sous contrainte biaxiale. Application aux couples alliage 600 / air et 316L / MgCl{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Farre, M.Th

    1998-07-15

    One of the main preoccupation for maintaining EdF's nuclear pressurised water reactors is intergranular stress corrosion cracking of steam generator tubing (alloy 600: NC 15Fe). The most affected areas (first row U-bend and roll transition zone) are in biaxial stress state. The crack propagation is often axial and sometimes circumferential. The actual life prediction criterion for these structures depends on the maximal principal stress. The purpose of this study is to determine whether it is safe to use such a criterion in a case of biaxial stress state. A procedure is proposed and experimentally validated for designing specimen in a controlled biaxial stress state when submitted to traction. Quadrants I an IV of the stress space are the only ones explored. The aim is to use these specimens in order to realize stress corrosion tests in primary water with alloy 600. The procedure involves studying the biaxial behavior of the material. This shows the effect of hardening on the shape of the yield stress surface. The hardening of alloy 600 is mainly kinematic. The yield stress surface becomes concave in the hardening stress direction and flat in the opposite direction. The geometry of the specimen stems from parameterized shape optimisation. An elasto-viscoplastic behavior law is identified for alloy 600. Use of the law for calculating the strain state of one specimen is experimentally validated. This entire procedure has been successfully validated with biaxial stress corrosion cracking tests, using 316L and MgCl{sub 2} boiling at 154 deg C. In this case it is difficult to determine a life time criterion. It is shown that the criterion of the maximal principal stress is invalid in case of a biaxial stress state. (author)

  8. Modelling of microstructural creep damage in welded joints of 316L stainless steel; Modelisation de l'endommagement a haute temperature dans le metal d'apport des joints soudes d'acier inoxydable austenitique

    Energy Technology Data Exchange (ETDEWEB)

    Bouche, G

    2000-07-01

    Welded joints of 316L stainless steel under service conditions at elevated temperature are known to be preferential sites of creep damage, as compared to the base material. This damage results in the formation of cavities and the development of creep cracks which can lead to a premature failure of welded components. The complex two-phase microstructure of 316L welds was simulated by manually filling a mould with longitudinal deposited weld beads. The moulded material was then aged during 2000 hours at 600 deg. C. High resolution Scanning Electron Microscopy was largely used to examine the microstructure of the simulated material before and after ageing. Smooth and notched creep specimens were cut from the mould and tested at 600 deg. C under various stress levels. A comparison of the lifetime versus nominal stress curves for the base and welded materials shows a greater dependence of the welded material to creep phenomena. Observation and EBSD analysis show that damage is preferentially located along the austenite grain boundaries. The stress and strain fields in the notched specimens were calculated by finite element method. A correlation of this field to the observed damage was made in order to propose a predictive law relating the creep damage to the mechanical conditions applied locally. Further mechanical tests and simulation on CT specimens and mode II tubular specimens allowed validating the model under various multiaxial loading conditions. (author)

  9. Microstructural origins of radiation-induced changes in mechanical properties of 316 L and 304 L austenitic stainless steels irradiated with mixed spectra of high-energy protons and spallation neutrons

    Science.gov (United States)

    Sencer, B. H.; Bond, G. M.; Hamilton, M. L.; Garner, F. A.; Maloy, S. A.; Sommer, W. F.

    2001-07-01

    A number of candidate alloys were exposed to a particle flux and spectrum at Los Alamos Neutron Science Center (LANSCE) that closely match the mixed high-energy proton/neutron spectra expected in accelerator production of tritium (APT) window and blanket applications. Austenitic stainless steels 316 L and 304 L are two of these candidate alloys possessing attractive strength and corrosion resistance for APT applications. This paper describes the dose dependence of the irradiation-induced microstructural evolution of SS 316 L and 304 L in the temperature range 30-60°C and consequent changes in mechanical properties. It was observed that the microstructural evolution during irradiation was essentially identical in the two alloys, a behavior mirrored in their changes in mechanical properties. With one expection, it was possible to correlate all changes in mechanical properties with visible microstructural features. A late-term second abrupt decrease in uniform elongation was not associated with visible microstructure, but is postulated to be a consequence of large levels of retained hydrogen measured in the specimens. In spite of large amounts of both helium and hydrogen retained, approaching 1 at.% at the highest exposures, no visible cavities were formed, indicating that the gas atoms were either in solution or in subresolvable clusters.

  10. Study on compressed thermal deformation behavior and critical damage value of stainless steel 316 L%316 L不锈钢压缩热变形行为及临界损伤值研究

    Institute of Scientific and Technical Information of China (English)

    刘光辉; 刘华; 王伟钦; 张义帅

    2016-01-01

    The mecheanical properties of materials in Deform-3D material library are quite different from that in actual production. A big error will occur when the mechanical properties were applied directly to the simulation. According to the experimental data, simulation was realized, the results would be more accurate and closer to production. For stainless steel 316L, the compress test at high temperature was carried out by Gleeble-1500D simulation testing machine. The influences of temperature and strain rate on the mechanical properties of stainless steel 316L at high temperature were analyzed. The thermal compression process of stainless steel 316L was simulated by the me-chanical properties data in material library and the experimental data respectively. Under the two cases, the stroke-load curves and stress distributions were analyzed, and the critical damage values of stainless steel 316L were analyzed according to the experimental data. The results show that the thermal deformation resistance decreases with the increase of deformation temperature at a constant of strain rate, and the deformation resistance increases with the increase of strain rate at a constant of deformation temperature. Furthermore, the critical damage value of stainless steel 316L with strain rate of 0. 25 s-1 is within the range of 0. 1604-0. 2369.%Deform-3D材料库中材料的力学性能与实际生产差别较大,直接利用其性能参数进行模拟,误差较大。利用实验数据进行模拟,可以使模拟结果更加准确和接近生产。采用Gleeble-1500D热模拟实验机对316L不锈钢进行高温压缩实验,分析了温度和应变速率对316L不锈钢高温力学性能的影响。并分别利用材料库中316L不锈钢力学性能数据和实验数据进行了压缩热变形模拟,分析了两种情况下的行程-载荷曲线和应力分布云图,并根据实验数据的模拟结果分析了316L不锈钢的临界损伤值。结果表明:应变速率一定时,热变

  11. EFFECT OF ELECTROLYTIC TREATMENT OF BALLAST WATER ON THE CORROSION BEHAVIOR OF 316L STAINLESS STEEL%电解法处理压载水对316L不锈钢腐蚀行为的影响

    Institute of Scientific and Technical Information of China (English)

    刘光洲; 王建明; 张鉴清; 曹楚南

    2011-01-01

    The introduction of invasive marine species into new environments by the ballast water of ships has been identified as one of the four greatest threats to the world's oceans. Many technologies have been developed for ballast water treatment among which electrolytic treatment method has been taken as the most promising one. However, the corrosion problem of metals in treated seawater was seriously concerned by international maritime organization (IMO) and ship owners, especially the corrosion of 316L stainless steel which is widely used in the monitoring equipments of the ballast system of ships. In this study, the variation of environmental parameters of the seawater before and after electrolytic treatment was monitored. The corrosion behaviors of 316L stainless steel in both natural and treated seawater were investigated by electrochemical methods such as open-circuit potential (Eocp) measurements, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The results showed that the pH value of the seawater increased and the dissolved oxygen content decreased slightly after electrolytic treatment, and the contents of dissolved organic carbon and particulate organic carbon decreased significantly in treated seawater. The corrosion test results showed that the resistance of 316L stainless steel to pitting corrosion was enhanced in treated seawater. Compared to the system in natural seawater, the open-circuit potential of the steel in treated seawater shifted about 0.4 V positively, and charge transfer resistance of the steel greatly increased. The breakdown potential of passivation films in treated seawater positively shifted more than 0.37 V. Our experimental results suggested that the corrosion resistance of 316L stainless steel in treated seawater was improved, which was ascribed to the thickening and compactness of the passivation film formed in treated seawater. It is safe for 316L stainless steel to be used in treated ballast water with

  12. Corrosion of AISI 316 and AISI 304 stainless steel with iodine vapor

    International Nuclear Information System (INIS)

    The weight loss of stainless steel in corrosion with iodine vapor was studied at 500 to 10000C and an iodine vapor pressure range of 0.05 to 0.5 mm Hg, using a thermobalance. In the initial stage of corrosion, the weight loss rate is largely influenced by solution treatment or surface treatment; the induction period, observed for solution-treated samples, is shortened or eliminated by fission-fragment irradiation, ion-bombardment or mechanical polishing, and in some cases corrosion is even accelerated by the surface treatments. A constant weight loss region follows the initial stage of corrosion. In this region, the weight loss rate is not dependent on treatment to the samples, and has a linear relationship with the vapor pressure of iodine. The rate is the largest at about 800 and 7500C for AISI 316 s. s. and AISI 304 s. s. The rates in general are larger for AISI 304 s. s. than for AISI 316 s. s. below 7000C but almost the same above 8000C. Corrosion product layer is observed on the surface of the sample below 7000C. Based on these findings, the corrosion process is discussed. The deposition of corrosion product in a temperature gradient tube is also described

  13. Sub-micron indent induced plastic deformation in copper and irradiated steel; Deformation plastique induite par l'essai d'indentation submicronique, dans le cuivre et l'acier 316L irradie

    Energy Technology Data Exchange (ETDEWEB)

    Robertson, Ch

    1999-07-01

    In this work we aim to study the indent induced plastic deformation. For this purpose, we have developed a new approach, whereby the indentation curves provides the mechanical behaviour, while the deformation mechanisms are observed thanks to Transmission Electron Microscopy (TEM). In order to better understand how an indent induced dislocation microstructure forms, numerical modeling of the indentation process at the scale of discrete dislocations has been worked out as well. Validation of this modeling has been performed through direct comparison of the computed microstructures with TEM micrographs of actual indents in pure Cu (001]. Irradiation induced modifications of mechanical behaviour of ion irradiated 316L have been investigated, thanks to the mentioned approach. An important hardening effect was reported from indentation data (about 50%), on helium irradiated 316L steel. TEM observations of the damage zone clearly show that this behaviour is associated with the presence of He bubbles. TEM observations of the indent induced plastic zone also showed that the extent of the plastic zone is strongly correlated with hardness, that is to say: harder materials gets a smaller plastic zone. These results thus clearly established that the selected procedure can reveal any irradiation induced hardening in sub-micron thick ion irradiated layers. The behaviour of krypton irradiated 316L steel is somewhat more puzzling. In one hand indeed, a strong correlation between the defect cluster size and densities on the irradiation temperature is observed in the 350 deg. C - 600 deg. C range, thanks to TEM observations of the damage zone. On the other hand, irradiation induced hardening reported from indentation data is relatively small (about 10%) and shows no dependence upon the irradiation temperature (within the mentioned range). In addition, it has been shown that the reported hardening vanishes following appropriate post-irradiation annealing, although most of the TEM

  14. 外加极化电位对316L不锈钢微动磨蚀行为的影响%The Effect of Applied Potential on the Fretting Corrosion-we ar Behavior of 316L Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    阎建中; 吴荫顺; 李久青; 张琳

    2001-01-01

    采用球-平面接触微动磨损试验机考 察了轧制固溶316L不锈钢在不同极化状态下的微动磨蚀行为.结果表明:在阳极极化状态下 ,随着极化电位的升高,腐蚀疲劳微断裂作用增强,促进了微动损伤过程的发展;在阴极保 护状态下,摩擦系数随微动过程的变化规律及微动损伤形貌与阳极极化态下的存在显著差异 ,在阴极极化态下,微动摩擦副之间的粘着导致较高的微动摩擦应力状态,但与阳极极化态 相比并未产生严重损伤.%The influence of applied potential on the frettin g corrosion-wear behavior of 316L stainless steel in saline solution has been i nvestigated with a test rig of ball-on-plane contact configuration. It has bee n found that under anodic polarization conditions, the friction coefficients and especially the steady-state fretting wear process is dependent on the anodic p olarization parameters. The higher the applied potential, the more severe the fr etting damage will be. This is because 316L stainless steel is of high chemical activity under anodic polarization, which promotes the fretting damage of the st eel. Contrary to the above, the fretting damage of 316L stainless steel is effec tively prevented by cathodic protection. This is because the adhesion between th e contact surfaces of the fretting pair can be abated by cathodic protection, th ough a relatively higher friction coefficient is recorded in this case.

  15. MICROBIOLOGICALLY INFLUENCED CORROSION OF 316L SS BY MARINE BIOFILMS IN SEAWATER%天然海水中微生物膜对316L不锈钢腐蚀行为研究

    Institute of Scientific and Technical Information of China (English)

    刘彬; 段继周; 侯保荣

    2012-01-01

    The microbiologically influenced corrosion behaviors of marine microorganism on 316L SS were studied by the immersion experiments in the nature seawater using the open circuit potential(Eocp),electrochemical impedance spectroscopy(EIS),potentiodynamic anodic and cyclic polarization curves,scanning electron microscopy(SEM) and energy dispersive X-ray spectroscopy(EDS) methods.It was observed that marine biofilm was formed by microorganisms on the surface of stainless steel.It was confirmed that E(ocp) of 316L SS in nature seawater shifted in noble direction nearly 450 mV.However,in sterile seawater,E(ocp) was stable in experimental period.The presence of marine biofilms on the stainless steel played a role in inhibiting the initial corrosion according to the decrease in corrosion current densities obtained from the polarization curves,the increase of the polarization resistance(Rρ) obtained from EIS and the increase of the pitting cor rosion potential from the potentiodynamic polarization by the comparison test of 316L SS immersed in nature seawater and sterile seawater.It was suggested that marine biofilm and its metabolites improved the superficial anticorrosive properties of 316L SS by inhibiting the anodic dissolution behavior of stainless steel.%采用电化学技术包括开路电位、电化学阻抗谱、动电位极化、循环极化、表面表征技术、包括扫描电镜和能谱分析研究了316L不锈钢在天然海水中微生物膜影响的初期腐蚀行为。研究表明,海洋微生物在不锈钢表面发生附着形成生物膜。在天然海水中不锈钢的开路电位正移约450mV,而在灭菌海水中不锈钢的开路电位基本保持不变。电化学阻抗和极化实验结果指出,海洋微生物膜使不锈钢阻抗增加,点蚀电位升高,生物膜抑制了不锈钢的腐蚀发生。这种抑制作用经历了一个先变大后减小的过程。天然海水中,海洋生物膜的附着和其代谢产

  16. Research on Welding Process of Marine 20 Steel and 316L Stainless Steel Dissimilar Materials Pipe%船用20钢与316L不锈钢的异种钢管焊接工艺

    Institute of Scientific and Technical Information of China (English)

    许骥; 王鹏; 焦德义

    2016-01-01

    Aim at the problems of material difference , soften mechanism of welded joints , welding quality unstable in the welding process of marine 20 steel and 316L stainless steel dissimilar materials , according the analysis of the chemical composi-tion, physical properties and welding property of the two material , a more reliable welding procedures and methods is put for-ward.%针对船用20钢管与316L不锈钢管的异种钢焊接中存在的材料差异、接头组织软化、焊接质量不稳定等问题,对比两种材料的化学成分、物理性能和焊接性,提出更为可靠焊接工艺和方法.

  17. 银离子注入对316L不锈钢导电和耐腐蚀性能的影响%Effect of Silver Ion Implantation on Conductivity and Corrosion Resistance of 316L Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    陈友兴; 蔡殉; 冯凯; 沈耀

    2011-01-01

    Silver ions were implanted into the surface of the 316L austenitic stainless steel by a silver ion source machine. The conductivity and corrosion resistance of the steel surface were investigated. The results show that the surface contact resistance of stainles steel reduced by 81. 25% compared with that of the steel before implantation with the dose of 0. 5× 107 cm-2. A new passive film was formed on surface of the ion implanted steel in the bipolar plate simulated solutions, which retarded corrosion effectively. With the silver ion implantation dose of 2 × 107 cm-2, the stable corrosion current density reduced by 98. 56% and 98. 32% in the bipolar plate simulated cathode and anode environment, respectively.%采用银离子源对316L 奥氏体不锈钢表面进行银离子注入改性,并对其导电和耐腐蚀性能进行了研究.结果表明:注入剂量为0.5×10cm时不锈钢表面接触电阻值比注入前降低了81.25%;在双极板模拟环境中,银注入不锈钢后在表面形成了一层有效阻碍腐蚀的新钝化层,银注入剂量为2×10cm时,不锈钢在模拟双极板阴、阳极环境下的稳定腐蚀电流密度比注入前分别降低了98.56%和98.32%.

  18. Mechanical and Microstructural Properties of Friction Welded AISI 304 Stainless Steel to AISI 1060 Steel AISI 1060

    Directory of Open Access Journals (Sweden)

    Ates H.

    2014-10-01

    Full Text Available Rotary Friction welding is one of the most popular methods of joining similar and dissimilar materials. It is widely used with metals and thermoplastics in a wide variety of aviation, transport and aerospace industrial component designs. This study investigates the influence of friction and upsetting pressures on the hardness, tensile properties and microstructure of the welds. The experimental results showed that as the friction and upsetting pressures increased, the hardness and tensile strength values increased, as well. The tensile fracture of welded joint occurred in the AISI 1060 side. The friction processed joints were evaluated for their integrity and quality aspects by optical and scanning electron microscopy. For the perfect interfacial bonding, sufficient upsetting and friction pressures are necessary to reach the optimal temperature and severe plastic deformation to bring these materials within the attraction range.

  19. 316L不锈钢在硫酸盐还原菌与铁氧化菌溶液中的腐蚀及电化学行为%Corrosion and Electrochemical Behavior of 316L Stainless Steel in Sulfate-reducing and Iron-oxidizing Bacteria Solutions

    Institute of Scientific and Technical Information of China (English)

    胥聪敏; 张耀亨; 程光旭; 朱文胜

    2006-01-01

    Corrosion and electrochemical behavior of 316L stainless steel was investigated in the presence of aerobic iron-oxidizing bacteria (IOB) and anaerobic sulfate-reducing bacteria (SRB) isolated from cooling water systems in an oil refinery using electrochemical measurement, scanning electron microscopy (SEM) and energy dispersive atom X-ray analysis(EDAX). The results show the corrosion potential and pitting potential of 316L stainless steel decrease distinctly in the presence of bacteria, in comparison with those observed in sterile medium under the same exposure time. SEM morphologies have shown that 316L stainless steel reveals no signs of pitting attack in the sterile medium. However, micrometer-scale corrosion pits were observed on 316L stainless steel surface in the presence of bacteria. The presence of SRB leads to higher corrosion rates than IOB. The interactions between the stainless steel surface, abiotic corrosion products, and bacterial cells and their metabolic products increased the corrosion damage degree of the passive film and accelerated pitting propagation.

  20. Effect of temperature on the level of corrosion caused by heavy petroleum on AISI 304 and AISI 444 stainless steel

    OpenAIRE

    João Paulo Sampaio Eufrásio Machado; Cleiton Carvalho Silva; Ana Vládia Cabral Sobral-Santiago; Hosiberto Batista de Sant'Ana; Jesualdo Pereira Farias

    2006-01-01

    This work presents a study on the influence of national heavy petroleum in the corrosion of the AISI 444 and AISI 304 stainless steels in simulated refining operation conditions. The petroleum was first characterized through physicochemical analysis (density, fluidity point, viscosity, sulfur concentration). In an attempt to understand the corrosion effect of temperature and of the type of heating the referred types of steel thermal treatments were carried out at three levels of temperature (...

  1. 粉末注射成形制备Si_3N_4颗粒增强316L不锈钢%Si_3N_4 particle-reinforced 316L stainless steel prepared by powder injection molding

    Institute of Scientific and Technical Information of China (English)

    田常娟; 何新波; 梅敏; 曲选辉

    2011-01-01

    Si3N4 particle-reinforced 316L stainless steel composites were prepared by powder injection molding(PIM) using water-soluble binders.It is shown that a water-soluble binder mainly consisting of polyoxymethylene(PEG),polyvinyl butyral(PVB) and stearic acid(SA) exhibits a better water-soluble degreasing performance.After degreasing injection parts in water for 6 h,the total binder removal rate is 55% and the PEG removal rate is 78.6%.The sintered composites have a uniform microstructure and excellent properties with a relative density of 95.2%,a hardness of HRB 79.8 and a tensile strength of 620 MPa.And the hardness and tensile strength are 5% and 20.4% higher than the Si3N4 particle-reinforced 316L stainless steel produced by PIM with a paraffin wax-based binder,respectively.%以多组元水溶性黏结剂为黏结剂,采用粉末注射成形工艺成功制备出了Si3N4颗粒增强316L不锈钢复合材料.研究表明:以聚乙二醇(PEG)、聚乙烯醇缩丁醛(PVB)和硬脂酸(SA)为主要成分的水溶性黏结剂表现出较好的水溶脱脂性能,注射坯在蒸馏水中脱脂6 h后,黏结剂总脱除率约为55%,其中PEG的脱除率约为78.6%;复合材料经烧结后组织均匀致密,性能良好,其致密度、硬度和拉伸强度分别为97.5%、HRB 81.7和620 MPa,其硬度和拉伸强度分别比采用石蜡基黏结剂制备的PIM--Si3N4增强316L不锈钢复合材料提高5%和20.4%.

  2. Microstructure and mechanical properties of the Q345/316L dissimilar steel welded joints%Q345/316L异种钢焊接接头显微组织结构与力学性能

    Institute of Scientific and Technical Information of China (English)

    黄本生; 杨江; 卢东华; 尹文锋; 陈想; 胡晓刚

    2016-01-01

    Q345/316L dissimilar steel welding joints were produced by gas tungsten arc welding using two welding wires of ER309L and ER308,respectively.Microstructure and mechanical properties of the welding joints were investigated by means of optical microscope,SEM and EDS analysis,tensile test,impact and hardness tests.The results show that the microstructure of the welding is composed of austenite and ferrite.The diffusion of carbon element is obvious in the heat effected zone (HAZ) of the Q345 steel side,and no significant diffusion of Cr and Ni elements is observed in the welding seam,and no obvious dilution of the element is found.A complex fusion zone with about 50 μm width is formed at the welding-316L steel interface.Compared to ER308 welded joints,the ER309L welded joints exhibit better performance of tensile strength,plasticity,impact toughness and hardness.All the tensile fracture occurs at the HAZ of the Q345 steel side,the impact toughness and the hardness of the welded joints are higher than that of the base materials.%利用气体保护钨极氩弧焊(GTAW),采用ER309L和ER308两种焊丝对Q345/316L异种钢进行焊接试验,并利用光学显微镜、扫描电镜、万能试验机、冲击试验机、显微硬度仪等对焊接接头的显微组织结构及力学性能进行研究.结果表明:焊缝金属为奥氏体和铁素体组织,在Q345侧热影响区(HAZ)发现有明显的碳元素迁移现象,焊缝中Cr、Ni等合金元素成分迁移很小,稀释不明显;焊缝-316L交界处形成了宽约50 μm的熔合区.ER309L焊接接头在强度、塑性、冲击韧性和显微硬度方面优于ER308焊接接头;同时,两者拉伸断裂均发生在Q345侧HAZ部位,接头焊缝冲击韧性良好,显微硬度高于两侧母材.

  3. 316L不锈钢钨极氩弧焊焊接接头耐点蚀试验%Pitting Resistance Corrosion Test of 316L Stainless Steel TIG Welding Joints

    Institute of Scientific and Technical Information of China (English)

    舒欣欣; 徐连勇; 韩永典; 马丽; 张剑利

    2011-01-01

    According to the welding characteristics of 316L stainless steel, a TIG welding technology of non-filling argon in the back has been developed. The microstructure, pitting corrosion tests and electrochemical tests were conducted on the 316L welding joints. The results revealed that the microstructure of HAZ was coarse austenite near base metal side and ferrite distributed in the austenite matrix near the weld metal side, and the microstructure in root weld was ferrite distributed in the austenite matrix. After 72 h pitting corrosion test, the base metal in the upper surface was serious corroded. While for the case of root weld, the corrosion resistance was commensurate to that of the adjacent base metal. The electrochemical tests results were in conformity with the pitting corrosion test ones. Hence, the TIG welding technology of non-filling argon in the back was successful.%根据316L不锈钢的特点,开发了一种钨极氩孤焊背部免充气保护焊接工艺.对焊接接头进行了显微组织分析、点蚀试验和各区的电极电位分析.结果表明:316L焊接接头HAZ的显微组织靠母材一侧为粗大的奥氏体晶粒,靠焊缝一侧为奥氏体基体上分布着铁素体;根部焊缝的显微组织为奥氏体基体上分布着铁素体.经过72 h的点蚀试验后,上表面的焊接接头中母材腐蚀比较严重.对根部焊缝而言,钨极氩弧焊背部免充气保护焊接工艺得到的根部焊缝的耐腐蚀性与相邻的根部母材相当.电极电位试验结果与点蚀试验结果相一致,钨极氩弧焊背部免充气保护焊接工艺是成功的.

  4. Fretting fatigue in AISI 1015 steel

    Indian Academy of Sciences (India)

    R Gnanamoorthy; R Rosi Reddy

    2002-04-01

    A small osillatory movement between two contacting surfaces is termed as fretting and on many occasions it acts as the crack initiation site leading to catastrophic failure of the overall structure. The occurrence of fretting is observed in many engineering structures such as shaft flanges, gas turbines, steel ropes etc. An experimental facility, which can simulate the fretting fatigue in many engineering applications, is the primary requirement of the research program. A laboratory fretting fatigue test facility capable of varying many influencing parameters of fretting fatigue such as slip amplitutde, frequency, contact pressure, etc is designed and developed. Preliminary investigations on plain and fretting fatigue behaviour of AISI 1015 structural steel are reported in this paper. A strength reduction factor of about 1.30 was obtained due to fretting for the test material under the present experimental conditions. Influence of contact load on fretting was also studied. Increasing fretting contact load decreased the fatigue life in the range investigated. Failure analysis showed typical stage I oblique crack growth followed by stage II straight crack perpedicular to the fretting zone.

  5. Funcionalización electroquímica y tribológica de películas de quitosano en fosfato tricálcico depositados en acero 316L

    Directory of Open Access Journals (Sweden)

    Alexis Mina Escobar

    2013-12-01

    Full Text Available Se depositaron recubrimientos de fosfato tricálcico-β/quitosano sobre sustratos de acero 316L vía electrodeposición, a una temperatura de 60 °C, aplicando una corriente de 260 mA. Con el fin de estudiar el efecto del contenido de quitosano en la velocidad de corrosión y la respuesta tribológica de los aceros recubiertos, se utilizaron seis concentraciones de quitosano en la mezcla acuosa. Los enlaces químicos presentes en las capas fueron estudiados mediante Espectroscopia de Infrarrojo con Transformada de Fourier (FTIR; la cristalinidad de los depósitos fue examinada mediante difracción de rayos-X (DRX; la resistencia a la corrosión del TCP-β/quitosano depositado sobre los aceros se estudió mediante Espectroscopia de Impedancia Electroquímica (EIS y curvas anódicas Tafel, encontrándose una disminución del 54% en la velocidad de corrosión para la relación 50-50, con respecto a 100% TCP. La respuesta tribológica se analizó mediante pin-on-disc, evidenciando una reducción del 73% en el coeficiente de fricción con mayor concentración de quitosano.

  6. Breakdown and Evolution of the Protective Oxide Scales of AISI 304 and AISI 316 Stainless Steels under High-Temperature Oxidation

    Directory of Open Access Journals (Sweden)

    K. A. Habib

    2011-01-01

    Full Text Available The failure of the protective oxide scales of AISI 304 and AISI 316 stainless steels has been studied and compared at 1,000°C in synthetic air. First, the isothermal thermogravimetric curves of both stainless steels were plotted to determine the time needed to reach the breakdown point. The different resistance of each stainless steel was interpreted on the basis of the nature of the crystalline phases formed, the morphology, and the surface structure as well as the cross-section structure of the oxidation products. The weight gain of AISI 304 stainless steel was about 8 times greater than that of AISI 316 stainless steel, and AISI 316 stainless steel reached the breakdown point about 40 times more slowly than AISI 304 stainless steel. In both stainless steels, reaching the breakdown point meant the loss of the protective oxide scale of Cr2O3, but whereas in AISI 304 stainless steel the Cr2O3 scale totally disappeared and exclusively Fe2O3 was formed, in AISI 316 stainless steel some Cr2O3 persisted and Fe3O4 was mainly formed, which means that AISI 316 stainless steel is more resistant to oxidation after the breakdown.

  7. The study on the properties of AISI 4140 and AISI 1040 steel rods welded by friction welding

    OpenAIRE

    Thanee Toomprasen; Chawalit Thinvongpituk; Sukangkana Talangkun

    2014-01-01

    This paper is aimed to investigate the properties of joint between AISI 4140 and AISI 1040 welded by friction welding. The specimens were prepared in round shape of 13 mm diameter and 100 mm long. They were welded by friction welding method under the following conditions; friction pressure of 183 MPa, friction time of 12 sec, upset pressure of 428 MPa, upset time of 7 sec. and rotational speed of 1400 rpm. The strength and hardness were tested on the welded area. The result showed finer grain...

  8. Etude de la frittabilité de composites céramique-métal (alumine-acier inoxydable 316L) - Application à la conception et à l’élaboration de pièces multimatériaux multifonctionnelles architecturées

    OpenAIRE

    Auger, Jean-Marc

    2010-01-01

    This study deals with forming and mechanical properties characterization of structured composites constituted from alumina and 316L stainless steel. Materials obtained can be considered twice composites, as they are made successive layers (structure), each one being a dispersed ceramic/metal composite by itself. The different aspects of this work cover monolithic dispersed composites elaboration through powder metallurgy, architectures mechanical properties determination through both measurem...

  9. Improvement of the SCC resistance of FCC alloys: influence of pre-fatigue on the SCC resistance of the austenitic stainless steel-316L in a MgCl2 boiling solution at 117 deg C

    International Nuclear Information System (INIS)

    The aim of this study is to analyse the effect of pre-fatigue of FCC materials on their mechanical and electrochemical response to better understand and delay the SCC damage. The material/environment couple tested is the 316L polycrystalline austenitic stainless steel in boiling MgCl2 at 30% mass. Samples are pre-strained in low cycle fatigue under plastic strain control, with a p/2 value of 0.4%, for various number of cycles (25%, 75% and at the number of cycles to reach saturation during pre-fatigue). It was found that only pre-fatigue at saturation improves the SCC resistance of the material, both on SSRT and constant load tests. A delayed crack initiation up to 10% of strain. which increases strain to failure by half. mostly accounts for this beneficial effect, during SSRT tests. Furthermore, other pre-straining only resulted in loss of strain to fracture and no delay in crack initiation. We related the crack initiation delay to the surface strain state due to pre-fatigue. It provides fine parallel slip bands. homogeneously located at the surface of the samples. This surface state induces an increasing anodic surface-cathodic surface ratio which lowers the kinetics of localised corrosion. thus that of crack initiation. We also show some experiments implying that pre-fatigue at saturation decreases the SCC crack growth velocity which can be understood through the CEP (Corrosion Enhanced Plasticity) Model. We also show that this beneficial effect is probably available on other fcc material/environment couples, such as OFHC Cu/ 1 M NaNO2 at pH 9. (author)

  10. 工艺参数对激光熔覆成形316L不锈钢形状的影响规律%Influences of Processing Parameters on Geometric Characterizations of Laser Cladding Forming 316L Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    黄小伟; 习俊通; J. L. Lebrun; Elcheikh Hussam; Courant Bruno

    2011-01-01

    激光熔覆技术经多年发展已取得许多成功的工业应用,但如何控制工艺以达到最佳成形效果,需要通过研究工艺参数与成形精度之间的关系才能找到最终的解决方案.借助激光熔覆快速成形法制备316L不锈钢实验试样,研究工艺参数组合对成形试样形状的影响规律.通过定义单涂覆层截面形状特征参数,采用线性相关法处理截面形状数据,建立工艺参数组合与截面形状特征参数的线性关系.此外,激光熔覆成形件易出现两类典型缺陷,即晶界间微裂纹和层间熔合不良缺陷.%After years of development of laser cladding forming technology, it has made many successful industrial applications. However, how to control the process to achieve the best forming results? We need study the relationship between the processing parameters and the forming accuracy to find the ultimate best solution. We prepare the 316L stainless steel specimens using the laser cladding forming to investigate the influences of processing parameters on geometric characterizations. Five parameters are defined to describe the geometric characterization of single layer cross section, and then the measurement data is processed with the linear regression method to establish relations between processing parameters and defined parameters. In addition, the laser cladding parts prone to two types of typical defects: micro-cracks between grain boundaries and poor fusion defects between two layers.

  11. NONLINEAR FATIGUE CREEP DAMAGE EVOLUTION MODEL OF 316L STEEL UNDER HIGH TEMPERATURE AND ITS APPLICATION%高温316L钢非线性疲劳蠕变损伤演化模型及其应用

    Institute of Scientific and Technical Information of China (English)

    董杰; 陈学东; 范志超; 江慧丰; 姜恒; 陆守香

    2011-01-01

    In order to investigate high temperature 2-step and multi-step fatigue creep life prediction method considering the load history effect, a nonlinear fatigue creep damage evolution model was presented based on the toughness exhaustion theory. The damage exponent was obtained by the high temperature 1-step stress and temperature fatigue creep test of 316L stainless steel. High temperature fatigue creep life under 2-step stress and temperature load was predicted by the damage evolution model and the failure rule under multi-step load. The predicted results were in good agreement with the experimental ones.%为了研究高温两级和多级疲劳蠕变载荷作用下计及载荷历程效应的寿命预测方法,文中首先基于韧性耗竭理论提出一种非线性疲劳蠕变损伤演化模型,并通过316L不锈钢高温单级应力、温度疲劳蠕变试验,确定模型中的损伤指数,以该损伤模型结合多级加载的损伤破坏准则对高温两级应力、温度疲劳蠕变载荷作用下316L钢的寿命进行预测,得出与试验较为一致的结果.

  12. High -temperature Creep Properties of Diffusion Bonding Joints of 316L Stainless Steel%316L不锈钢扩散焊接头高温蠕变性能

    Institute of Scientific and Technical Information of China (English)

    安子良; 轩福贞; 涂善东

    2011-01-01

    以非标准持久试样进行了316L不锈钢扩散焊接头蠕变与持久试验.采用θ函数法描述和预测了316L不锈钢扩散焊接头蠕变曲线,并由θ函数法计算了最小蠕变应变速率和接头在6MPa,550℃条件下蠕变应变达到0.2%时的使用寿命,并将蠕变应变0.2%作为以316L不锈钢为母材的扩散焊构件高温结构设计标准.由持久试验结果可知,θ函数法与Larson - Miller法外推的316L不锈钢直接扩散焊接头蠕变断裂时间较为一致.%The non - standard specimen is used in the creep and stress rupture test of the 316L stainless steel direct diffusion bonding joint. The creep curve is interpreted in terms of the 6 project concept method , the minimum creep strain rate, creep curve and remain life at 6 Mpa are calculated by using 0 project method,the creep strain of 0.2% is select as the design criterion for the diffusion bonding component at high temperature. As known form the stress rupture experimental results, the remaining life extrapolated by Larsen - Miller equation is relatively consistent with that calculated by the 8 project concept method.

  13. L360QS/316L不锈钢复合钢管焊接工艺和性能研究%Welding Process and Performance Study on L360QS/316L Stainless Steel Clad Pipe

    Institute of Scientific and Technical Information of China (English)

    付现桥; 徐敬; 卜明哲; 刘志田; 项祖义; 郭旭

    2014-01-01

    This paper described new welding process on the L360QS/316L clad pipe with size of Ø355.6mm ×(10+3) mm. Firstly, it adopted TIG welding to conduct overlaying on the pipe end, and then, using TIG welding process for butt welding with argon gas protection. The tensile strength, charpy impact test, hardness, intergranular corrosion test and SCC were carried out to study the properties of the circumferential weld. The results indicated that the welded joint performance of the circumferential weld is good; it is with resistance to intergranular corrosion and stress corrosion. The overlay welding layer plays a good role in isolation function to ensure the weld quality.%介绍了准355.6 mm×(10+3) mm规格L360QS+316L不锈钢复合钢管的新型焊接工艺,即首先采用TIG焊在复合钢管管端进行堆焊预处理,然后再采用氩气保护TIG焊进行对焊操作。为评价环焊缝的性能,焊后对其焊接接头进行了拉伸试验、冲击试验、硬度测试、晶间腐蚀及应力腐蚀试验。试验结果表明,采用该工艺焊接的L360QS+316L不锈钢复合钢管环焊缝焊接接头性能良好,且具备耐晶间腐蚀和应力腐蚀性能;堆焊层起到了很好的隔离作用,保证了焊缝的质量。

  14. Colloquium on Large Scale Improvement: Implications for AISI

    Science.gov (United States)

    McEwen, Nelly, Ed.

    2008-01-01

    The Alberta Initiative for School Improvement (AISI) is a province-wide partnership program whose goal is to improve student learning and performance by fostering initiatives that reflect the unique needs and circumstances of each school authority. It is currently ending its third cycle and ninth year of implementation. "The Colloquium on Large…

  15. Influence of oil and water media on fretting behaviour of AISI 52100 steel rubbing against AISI 1045 steel

    Institute of Scientific and Technical Information of China (English)

    REN Ping-di; CHEN Guang-xiong; ZHU Min-hao; ZHOU Zhong-rong

    2004-01-01

    A series of fretting test were carried out using a DELTA PLINT testing system to study the influence of hydraulic oil and water on fretting behaviour of AISI 52100 steel rubbing against AISI 1045 steel. The test result shows that media hydraulic oil and water have a distinct influence on fretting behaviour of the tested materials. Medium water can lead to shifting of the partial slip regime in the fretting map from a larger displacement amplitude toward a smaller one and enlargement of the mixed slip regime, in comparison with that in ambient atmosphere. While medium hydraulic oil can result in shifting of the partial slip regime from a smaller displacement amplitude toward a larger one. In the gross slip regime, hydraulic oil and water play a positive role as lubrication media. They can clearly decrease the fretting friction coefficient between AISI 52100 and AISI 1045. The test result also demonstrates that this lubrication effect will get better with increasing displacement amplitude and that hydraulic oil is better than water for lubrication. SEM observation of the wear scars displays that the fretting wear mainly results from abrasive wear and delamination of the fretted materials when using these two kinds of substances as lubrication media.

  16. The study on the properties of AISI 4140 and AISI 1040 steel rods welded by friction welding

    Directory of Open Access Journals (Sweden)

    Thanee Toomprasen

    2014-06-01

    Full Text Available This paper is aimed to investigate the properties of joint between AISI 4140 and AISI 1040 welded by friction welding. The specimens were prepared in round shape of 13 mm diameter and 100 mm long. They were welded by friction welding method under the following conditions; friction pressure of 183 MPa, friction time of 12 sec, upset pressure of 428 MPa, upset time of 7 sec. and rotational speed of 1400 rpm. The strength and hardness were tested on the welded area. The result showed finer grains. in the welded area. This is the result of friction pressure and upset pressure in the welding process. In addition, the observation result indicated some changes of Ferrite and Pearlite in welded zone. This phase change resulted in the increment of hardness in AISI 4140 at the contact area and adjacent. In part of AISI 1040, the portion of Pearlite and Ferrite are not significantly changed, therefore the value of hardness is almost constant.

  17. A comparative study of mechanical and tribological properties of AISI-304 and AISI-316 submitted to glow discharge nitriding

    Directory of Open Access Journals (Sweden)

    Fabiana Cristina Nascimento

    2009-06-01

    Full Text Available Mechanical and tribological properties os AISI 304 and AISI 316 stainless steels submited to glow discharge ion nitriding are reported.The atmosphere was 20:80 - N2:H2 with substrate temperatures ranging from 300 to 500 °C. Treatment at 300 °C produced expanded austenite (γN in both steels. Increasing the temperature, the phases γ´-Fe4N and - Fe2+xN were present and the latter is the major phase for AISI 304. At 500 °C, the CrN phase was also identified in both steels. Hardnesses of about 13-14 GPa at near surface regions were obtained in both steels. Moreover, AISI 316 nitrided at 500 °C has the deepest hard layer. Tribological tests showed that wear can be reduced by up to a factor of six after the nitriding processes, even for a working temperature of 300 °C. The profiles during and after nanoscratch tests did not reveal significant differences after nitriding processes in both steels.

  18. L415+316L机械复合管焊接接头失效分析%Failure Analysis on Welded Joint of L415+316L Mechanical Composite Pipe

    Institute of Scientific and Technical Information of China (English)

    张城举; 李霄; 牛辉; 赵海鸿; 靳海城

    2016-01-01

    为了减少油田L415+316L复合管环焊接头在水压、运行过程中的失效现象,利用硬度测试、组织分析、弯曲试验、断口形貌分析等方法对开裂的焊接接头进行试验研究。分析发现,由于封焊层、过渡层是高合金钢与碳钢之间的焊接,焊缝易因增碳造成硬度偏高,从而导致韧性降低; R309L封焊层、 R309LMo过渡层焊缝的断口均呈现准解离状态,为脆性断裂,焊接接头的封焊层因承受较高应力集中而产生裂纹,且裂纹沿轴线方向扩展。分析得出的复合焊管焊接接头开裂原因,可为复合管设计者改进设计提供参考。%In order to reduce the failure phenomenon occurred in hydraulic pressure and operation course of L415+316L composite pipe circumferential welded joint, the cracked welded joint was analyzed by hardness test, microstructure analysis, bending test and fracture morphology. The results showed that because of the sealing layer, transition layer are welded by high alloy steel and carbon steel, the weld recarburization easily causes high hardness, thus lead to lower toughness. The R309L sealing layer and the weld fracture of R309LMo transition layer show a quasi-dissociation state, it is brittle fracture. The sealing layer of welded joint generate cracks because of bearing high stress concentration, and extend along the axis direction. Finally, the cracking reasons of composite pipe welded joint were obtained, which can be used as the reference for the designer to improve design.

  19. Étude expérimentale du comportement cyclique d'un acier du type 316 L sous chargement multiaxial complexe en traction-torsion-pressions interne et externe

    Science.gov (United States)

    Bocher, L.; Delobelle, P.

    1997-09-01

    This paper is concerned with the experimental determination of the behaviour of a 316 L austenitic stainless steel at room temperature and under non proportional cyclic strainings in tension-torsion- internal and external pressures. The two or three sinusoïdal strains were applied both in and out-of-phase and the main investigations deal with the additional hardening due to multiaxiality of the loadings. Typical stabilized hysteresis loops are presented. With respect to the maximum additional hardening the different tests can be classified as follows : in phase tests, out-of-phase internal-external pressures tests, out-of-phase tension-torsion tests and finally tension-torsion-pressure with significant phase angles A device is presented which allows cyclic tests to be performed on tubes for loadings in tension-torsion-internal and external pressures. It is composed of a medium pressure chamber enclosing the gage length of the test specimen, directly fixed on the specimen and connected to two pressure regulators. The specimen is also fastened to the jaws of a hydraulic tensile-torsion machine through two extension rods. The entire device is controlled with the help of strain gauges set directly on the gage zone of the test specimen. Different tests have been performed at ambient temperature on an austenitic stainless steel which has the particularity of presenting a strong supplementary hardening connected to the non-radiality of the loadings. The influence of the phase shift parameters, namely the angles δ and \\varphi (δ: tension-torsion, \\varphi: tension-pressures) for two or three cyclic sinusoïdal components and for a total equivalent strain amplitude level imposed at 0.4% was studied. The ratios of the maximum strain amplitudes were respectively fixed at r_2 = 1 and r_1 = ± 1 (r_2: tension-torsion and r_1: tension-pressures). These tests allowed both the hypotheses made in stress calculations and the whole of the experimental set up to be validated. They

  20. Laser surface hardening of AISI H13 tool steel

    Institute of Scientific and Technical Information of China (English)

    Jae-Ho LEE; Jeong-Hwan JANG; Byeong-Don JOO; Young-Myung SON; Young-Hoon MOON

    2009-01-01

    An attempt was made to improve the surface hardness and wear properties of AISI H13 tool steel through solid solution hardening and refinement of microstructures using a 200 W fiber laser as a heat generating source. The hardness of laser melted zone was investigated. In order to identify the effect of heat input on the laser melting zone, scanning conditions were controlled. The results show that, the hardness of as-received AISI H13 tool steel is approximately Hv 240, and the hardness after laser surface heat treatment is around Hv 480-510. The hardening depth and width are increased with the increase in the heat input applied. Application of experimental results will be considered in tooling industry.

  1. Experimental evaluation of mechanical properties of friction welded AISI steels

    Directory of Open Access Journals (Sweden)

    Amit Handa

    2014-12-01

    Full Text Available In the present study, an experimental setup was designed and fabricated in order to accomplish friction welded joints between austenitic stainless steel and low-alloy steel. Thereafter, the effect of axial pressures on the mechanical properties of friction welded AISI 304 with AISI 1021 steels, produced by mechanical joining, have been investigated. Samples were welded under different axial pressures ranging from 75 to 135 MPa, at constant speed of 1250 rpm. The tensile strength, impact strength, and micro-hardness values of the weldments were determined and evaluated. Simultaneously, the fractrography of the tensile-tested specimens were carried out, so as to understand the failure analysis.

  2. Dense plasma focus-assisted nitriding of AISI-304

    Science.gov (United States)

    Shafiq, M.; Asghar, M.; Ahmad, S.; Sadiq, M.; Qayyum, A.; Zakaullah, M.

    Nitrogen ion implantation into AISI-304 stainless steel is carried out using a dense plasma focus device, operated at a charging voltage of 18 kV (discharge energyD1.45 kJ) with nitrogen filling at optimum pressure of 0.75 mbar. AISI-304 stainless steel samples placed axially above the anode tip are exposed to the ions for 10, 20 and 30 focus shots. X-ray diffraction (XRD), Vickers's micro hardness tester, scanning electron microscopy, and energy dispersive X-ray spectroscopy are used to explore the ion induced changes in the crystallographic structures, surface morphology, elemental composition and surface hardness of the ion irradiated samples. The XRD pattern confirms the formation of an expanded austenite phase, owing to nitrogen incorporated into the existing iron lattice. The results of micro hardness tester show that the hardness is increased about three times at an axial distance of 5 cm for 20 shots.

  3. Magnetic Barkhausen emission in lightly deformed AISI 1070 steel

    Energy Technology Data Exchange (ETDEWEB)

    Capo Sanchez, J., E-mail: jcapo@cnt.uo.edu.cu [Departamento de Fisica, Facultad de Ciencias Naturales, Universidad de Oriente, Av. Patricio Lumumba s/n, 90500 Santiago de Cuba (Cuba); Campos, M.F. de [EEIMVR-Universidade Federal Fluminense, Av. dos Trabalhadores 420, Vila Santa Cecilia, 27255-125 Volta Redonda, RJ (Brazil); Padovese, L.R. [Departamento de Engenharia Mecanica, Escola Politecnica, Universidade de Sao Paulo, Av. Prof. Mello Moraes, 2231, 05508-900 Sao Paulo (Brazil)

    2012-01-15

    The Magnetic Barkhausen Noise (MBN) technique can evaluate both micro- and macro-residual stresses, and provides indication about the relevance of contribution of these different stress components. MBN measurements were performed in AISI 1070 steel sheet samples, where different strains were applied. The Barkhausen emission is also analyzed when two different sheets, deformed and non-deformed, are evaluated together. This study is useful to understand the effect of a deformed region near the surface on MBN. The low permeability of the deformed region affects MBN, and if the deformed region is below the surface the magnetic Barkhausen signal increases. - Highlights: > Evaluated residual stresses by the magnetic Barkhausen technique. > Indication about the relevance of micro-and macro-stress components. > Magnetic Barkhausen measurements were carried out in AISI 1070 steel sheet samples. > Two different sheets, deformed and non-deformed, are evaluated together. > Magnetic Barkhausen signal increases when deformed region is below the surface.

  4. An investigation on fatigue life of borided AISI 1010 steel

    Directory of Open Access Journals (Sweden)

    O.N. Celik

    2009-01-01

    Full Text Available Purpose: This study aims to investigate the fatigue life of box borided AISI 1010 steel materials.Design/methodology/approach: Fatigue specimens firstly have been prepared according to ASTM E466-96 standard and normalized. Then their surfaces have been cleaned by polishing. Boriding heat treatment has been applied in solid media with the help of Ekabor2 powder. Specimens have been borided at 1173-1223-1273 and 1323 K temperatures for 2-4 and 6 hours respectively. Fatigue tests have been made in rotating-bend test device. Separate S-N diagram has been formed for each boriding condition and then their results were compared with the results of the specimens on which any heat treatment has not been made.Findings: As a result it has been seen that boriding has no positive effect on fatigue life of AISI 1010 steel materials. And also it has been determined that fatigue life of the materials on which boriding heat treatment applied, decreases in between 14 %-55 %.Research limitations/implications: It can be noted that the reasons of short fatigue life determination are the boride layer’s much higher hardness than the substrate material’s, and the micro cracks existed between boride phases formed onto the surface.Originality/value: The investigations on fatigue life of borided AISI 1010 steel were made.

  5. Aluminum coating by fluidized bed chemical vapor deposition on austenitic stainless steels AISI 304 and AISI 316

    OpenAIRE

    Jose Luddey Marulanda-Arevalo; Saul Castañeda-Quintana; Francisco Javier Perez-Trujillo

    2015-01-01

    Los revestimientos de aluminio f ueron depositados sobre aceros inoxidables AISI 304 y AISI 316 en el rango de temperatura de 5 60 a 600 °C por deposición química de vapor en lecho fluidizado(CVD – FBR). Se utilizó un lecho que consistía en 10 % de aluminio en polvo y 90 % de lecho inerte (alúmina), el cual fue fluidizado con Ar y como ga ses activadores se utilizó una mezcla de ácido clorhídrico con hidrógeno (HCl/H 2 ). En el recubrimiento si n tratamiento térmico están las siguiente s espe...

  6. Effect of temperature on the level of corrosion caused by heavy petroleum on AISI 304 and AISI 444 stainless steel

    Directory of Open Access Journals (Sweden)

    João Paulo Sampaio Eufrásio Machado

    2006-06-01

    Full Text Available This work presents a study on the influence of national heavy petroleum in the corrosion of the AISI 444 and AISI 304 stainless steels in simulated refining operation conditions. The petroleum was first characterized through physicochemical analysis (density, fluidity point, viscosity, sulfur concentration. In an attempt to understand the corrosion effect of temperature and of the type of heating the referred types of steel thermal treatments were carried out at three levels of temperature (200, 300 and 400 °C. The procedure was done in conditions close to those in the distillation column. Heat was gradually increased from room temperature, and directly heated to working temperature. Each treatment took 4 hours to be completed. Scanning electronic microscopy (SEM and the analysis of X rays dispersive energy (EDX were used after the trials to characterize the samples. The results show that treatment temperature, as well as the type of heating, has distinct influences on each type of steel.

  7. Corrosion Behavior of TP316L of Superheater in Biomass Boiler with Simulated Atmosphere and Deposit%TP316L在模拟生物质锅炉过热器气相和积灰条件下的腐蚀特性

    Institute of Scientific and Technical Information of China (English)

    印佳敏; 吴占松

    2009-01-01

    Corrosion behavior of TP316L was investigated with simulated atmosphere and ash deposition for the superheater in biomass boiler. Corrosion dynamic curves were plotted by mass gain. The results showed that the corrosion was dependent on temperature and was greatly accelerated by ash deposition. The mass gain was distinctly reduced in the presence of SO_2 with and without ash deposition on the specimens. Corrosion rates with ash deposit at different temperatures were calculated. Two feasible methods were provided to avoid serious high-temperature corrosion in the biomass boiler.

  8. Microstructural Characteristic of Dissimilar Welded Components (AISI 430 Ferritic-AISI 304 Austenitic Stainless Steels) by CO2 Laser Beam Welding (LBW)

    OpenAIRE

    CALIGULU, Ugur; Dikbas, Halil; Taskin, Mustafa

    2012-01-01

    In this study, microstructural characteristic of dissimilar welded components (AISI 430 ferritic-AISI 304 austenitic stainless steels) by CO2 laser beam welding (LBW) was investigated. Laser beam welding experiments were carried out under argon and helium atmospheres at 2000 and 2500 W heat inputs and 100-200-300 cm/min. welding speeds. The microstructures of the welded joints and the heat affected zones (HAZ) were examined by optical microscopy, SEM, EDS and XRD analysis. The tensile strengt...

  9. Evolução da textura cristalográfica de chapas de aço inoxidável ferrítico do tipo AISI 430 durante laminação a frio, recozimento e estampagem Crystallographic texture evolution of ferritic stainless steel strips (AISI 430 during cold rolling, annealing and drawing

    Directory of Open Access Journals (Sweden)

    Antenor Ferreira Filho

    2008-06-01

    Full Text Available A evolução da textura, nos estados "como recebido", laminado a frio, recozido e após a estampagem, e a estampabilidade de aços inoxidáveis ferríticos AISI 430, estabilizados ao nióbio, foram estudadas. Duas corridas de chapas com espessuras de 3,0 e 0,7 mm foram utilizadas. A de maior espessura foi relaminada a frio e recozida. A de menor espessura, de composição química semelhante à primeira, foi laminada a frio, na usina siderúrgica, e, posteriormente, submetida a estampagem. A textura foi avaliada usando DRX em todas as condições. O aço AISI 430, na condição "como recebido", apresentou forte textura {100}, {100} e a fibra g. Após a deformação, a intensidade da fibra g aumentou e apareceu a fibra a. O recozimento causou o desaparecimento da fibra a e o fortalecimento da fibra g, que é uma textura adequada para a estampagem. Embora o aço AISI 430, de espessura 0,7 mm, tivesse apresentado uma forte textura de fibra g, no estado inicial, as propriedades de estampagem não foram boas e o material trincou durante a conformação.Texture evolution in AISI 430 Nb stabilized ferritic stainless steels in the "as-received", hot-and cold-rolled, annealed and stamped conditions have been studied, along with their formability. Two ferritic stainless steels (Nb stabilized having a thickness of 3.0 and 0.7mm, were employed. The thicker one was cold rolled and annealed. The thinner one, with similar composition, was cold rolled at the steel plant and subsequently submitted to deep drawing. Texture has been evaluated using DRX for all conditions. The AISI 430 stainless steel, in the "as-received" condition presented a strong {100} texture in the and directions and the gamma fibre. After cold rolling the material presented stronger gamma and weaker alpha fibres. Annealing of the cold rolled steel conduced to the vanishing of the alpha fibre and strengthening of the gamma fibre, adequate for deep drawing operations. Although the AISI 430

  10. Mössbauer studies on an AISI 1137 type steel

    Indian Academy of Sciences (India)

    E Güler; H Akta

    2006-06-01

    An AISI 1137 type medium carbon steel was studied by means of scanning electron microscopy and Mössbauer spectroscopy. This steel in as received state at room temperature was ferritic. Different heat treatments on related steel exhibited different microstructures such as pearlite and bainite. Also magnetism of these product phases was determined as 32.7 T and 32.6 T relatively where ferromagnetism of ferritic phase in as received state was 33.05 T. Mössbauer parameters such as isomer shifts and % volumes were also determined before and after transformations.

  11. Glow Discharge Plasma Nitriding of AISI 304 Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    A.QAYYUM; M.A.NAVEED; S.ZEB; G.MURTAZA; M.ZAKAULLAH

    2007-01-01

    Glow discharge plasma nitriding of AISI 304 austenitic stainless steel has been carried out for different processing time under optimum discharge conditions established by spectroscopic analysis.The treated samples were analysed by X-ray diffraction(XRD)to explore the changes induced in the crystallographic structure.The XRD pattern confirmed the formation of an expanded austenite phase(γN)owing to incorporation of nitrogen as an interstitial solid solution in the iron lattice.A Vickers microhardness tester was used to evaluate the surface hardness as a function of indentation depth(μm).The results showed clear evidence of surface changes with substantial increase in surface hardness.

  12. Influência da energia de soldagem em uniões de lâminas finas através de laser pulsado de Nd:YAG Effect of the heat input on pulsed Nd:YAG laser welding of thin foil

    Directory of Open Access Journals (Sweden)

    Vicente A. Ventrella

    2010-12-01

    Full Text Available A soldagem laser vem sendo utilizada como um importante processo de manufatura. Ela pode ser utilizada tanto no modo contínuo quanto no modo pulsado. No processo onde se utiliza laser pulsado é possível realizar soldas de costura em lâminas finas, através da sobreposição dos pulsos. Nesse caso a velocidade de soldagem é definida pela taxa de sobreposição, taxa de repetição e diâmetro do pulso. A soldagem de sobreposição de lâminas finas apresenta problemas típicos como distorção excessiva da junta soldada, falta de contato entre as lâminas a serem soldadas (presença de um gap de ar, perfuração da junta e presença de altos níveis de tensões residuais. O processo de laser pulsado é preferido em relação ao processo por laser contínuo, pois ele possibilita um melhor controle da energia de soldagem. O presente trabalho estudou a influência da energia do pulso, no caso processo de soldagem laser Nd:YAG, na soldagem de lâminas finas ( 100µm de aço inoxidável austenítico AISI 316L, utilizado no revestimento de sensores (que trabalham em ambiente corrosivo da indústria sucroalcooleira. Utilizou-se energia de pulso de 1,0 a 2,25 Joules, com incremento de 0,25 Joules e largura temporal de 4 ms. As soldas foram realizadas com proteção gasosa de argônio. Foram realizadas análises macrográficas das juntas soldadas, através de secções transversais das mesmas e, ensaios de microdureza Vickers e ensaios de tração. Os resultados obtidos mostraram que o controle da energia do pulso, em processo de soldagem por laser de lâminas finas é de fundamental importância para a geração de juntas soldadas com boas propriedades mecânicas e livres de descontinuidades. O limite de resistência da junta soldada aumentou no início e depois sofreu um pequeno decréscimo em função do aumento da energia do pulso. O processo mostrou-se muito sensível à presença de gap entre as lâminas.Laser beam welding has been used widely

  13. Aluminum coating by fluidized bed chemical vapor deposition on austenitic stainless steels AISI 304 and AISI 316

    Directory of Open Access Journals (Sweden)

    Jose Luddey Marulanda-Arevalo

    2015-01-01

    Full Text Available Los revestimientos de aluminio f ueron depositados sobre aceros inoxidables AISI 304 y AISI 316 en el rango de temperatura de 5 60 a 600 °C por deposición química de vapor en lecho fluidizado(CVD – FBR. Se utilizó un lecho que consistía en 10 % de aluminio en polvo y 90 % de lecho inerte (alúmina, el cual fue fluidizado con Ar y como ga ses activadores se utilizó una mezcla de ácido clorhídrico con hidrógeno (HCl/H 2 . En el recubrimiento si n tratamiento térmico están las siguiente s especies: Al 13 Fe 4 , Fe 2 Al 5 , FeAl 2 y Al 5 FeNi, las cuales están presentes para ambos aceros. Además, el tratamiento térmico provoca la difusa de alu minio hacia el sustrato y la difusa de hierro del sustrato haci a la superficie del recubrimiento, haciendo la trans formación de los compuestos ant eriores a FeAl, Fe 2 Al 5 , FeAl 2 , Al 0.99 Fe 0.99 Ni 0.02 , AlNi y el Fe 2 AlCr. Se realizó la simulación termodinámica con el s oftware Thermo Calc para obt ener información de la posible composición y la cantidad de mat erial depositado, para condiciones seleccionadas. Las muestras recubi ertas y sin recubrir, se expus ieron a 750 ºC en una atmósfera d onde el vapor agua se transporta a las muestras usando un flujo de N 2 de 40 ml/min, más 100 % vapor de agua (H 2 O. Los dos sustratos sin revestir se comportaron de manera diferente, ya que el acero AISI 304 soportó bien el a taque y ganó poco peso (0.49 mg/cm 2 , en comparación con el acero AISI 316 que perdió mucho peso (25.4 mg/cm 2 . Los aceros recubiertos ganaron poco de peso durante las mil horas de exposición (0.26 mg/cm 2 y soportaron muy bien el ataque corrosivo en c omparación con sustratos sin r ecubrimiento.

  14. Study on Submerged Arc Welding of AISI304%AISI304钢埋弧焊工艺的研究

    Institute of Scientific and Technical Information of China (English)

    唐利萍; 迟永军; 杨松

    2002-01-01

    本文对AISI 304钢薄板的埋弧焊工艺进行了试验研究.并对焊材性能进行了工艺试验,在对试验结果分析的基础上确定了最佳焊接工艺参数.焊接接头的各项力学性能实验结果完全满足图纸要求.通过采取先进的焊接工艺装备,成功实现不锈钢薄壁筒体的焊接.

  15. Fiber laser welding of AISI 304 stainless steel plates

    International Nuclear Information System (INIS)

    Compared with conventional lasers, fiber laser welding is characterized by high melting efficiency, deferent keyhole modes and power density characteristics, which could affect the heat and melt flow of the molten pool during welding. The objective of the present work was to study the fiber laser weldability of 5 mm thick AISI 304 austenitic stainless steel plates; therefore, bead-on-plate welding was exploited on AISI 304 stainless steel plates with different laser powers, welding speeds, defocused distances with different types of shielding gas and their effects on the weld zone geometry and properties and final solidification microstructure at room temperature. Laser power, welding speed and defocused distance have a great effect on the bead appearance and weld zone shape while almost no significant effect on both the type of microstructure and mechanical properties of welds. The microstructure of all laser welds was always austenitic including about 3-5 % ferrite. However, the lower the laser power and/or the higher the welding speed, the finer solidification structure, primary ferrite or mixed-mode solidification resulted in crack-free welds. (author)

  16. PERFORMANCE STUDY ON AISI316 AND AISI410 USING DIFFERENT LAYERED COATED CUTTING TOOLS IN CNC TURNING

    Directory of Open Access Journals (Sweden)

    K. RAJA

    2015-01-01

    Full Text Available Stainless steel (SS is used for many commercial and industrial applications owing to its high resistance to corrosion. It is too hard to machine due to its high strength and high work hardening property. A surface property such as surface roughness (SR is critical to the function-ability of machined components. SS is generally regarded as more difficult to machine material and poor SR is obtained during machining. In this paper an attempt has been made to investigate the SR produced by CNC turning on austenitic stainless steel (AISI316 and martensitic stainless steel (AISI410 by different cases of coated cutting tool used at dry conditions. Multilayered coated with TiCN/Al2O3, multilayered coated with Ti(C, N, B and single layered coated with TiAlN coated cutting tools are used. Experiments were carried out by using Taguchi’s L27 orthogonal array. The effect of cutting parameters on SR is evaluated and optimum cutting conditions for minimizing the SR are determined. Analysis of variance (ANOVA is used for identifying the significant parameters affecting the responses. Confirmation experiments are conducted to validate the results obtained from optimization.

  17. Effect of aging treatment on corrosion resistance of 316L/Q345 dissimilar steel welded joints%时效处理对Q345/316L异种焊接接头耐腐蚀性能的影响

    Institute of Scientific and Technical Information of China (English)

    黄本生; 杨江; 宾文军; 尹文锋; 陈想; 朱瑶

    2016-01-01

    Q345/316L dissimilar steel was welded by shielded metal arc welding(SMAW),and the aging treatment of the welded joints at different temperatures was carried out.Corrosion properties of the dissimilar steel welded joints by different aging treatments was examined by corrosion tests under simulated normal temperature and high pressure seawater environment to investigate the effect of aging treatment on the corrosion resistance of the Q345/316L dissimilar steel joints.The experimental results reveal that the dissimilar steel welded joints after aging treatment at 450 ℃ have better corrosion resistance compared with that of the welded joints aged at 250 ℃,600 ℃ and nonaging treatment.Meanwhile,the aging treatment at 450 ℃ is of great benefit to the dissolution of the carbides at austenite grain boundaries and the phenomenon of chromium depletion at grain boundaries is relieved,which can improve the resistance of corrosion.In addition,the corrosion products of the Q345/316L dissimilar steel welding joints in simulated seawater corrosion environment are mainly α-Fe and FeOOH.%采用焊条电弧焊(SMAW)对Q345/316L异种钢进行焊接,并对焊接接头进行不同温度的时效处理.在模拟常温高压海水环境中对不同时效处理的异种钢焊接接头开展腐蚀试验.研究时效处理对Q345/316L异种钢焊接接头耐腐蚀性能的影响.结果表明:经过450℃时效处理的异种钢焊接接头比250℃、600℃及不进行时效处理的焊接接头具有更好的耐腐蚀性能.同时经450℃的时效处理有利于焊缝奥氏体晶界处碳化物的溶解,缓解晶界的贫Cr现象,提高其耐腐蚀性能.此外,Q345/316L异种钢焊接接头在模拟海水腐蚀环境中的腐蚀产物主要是α-Fe和FeOOH.

  18. Computer Aided Design of Heat Treatment for AISI P20+Ni Mold Steel with Good Machinability

    Institute of Scientific and Technical Information of China (English)

    HU Xin-bin; GAO Wen; HE Yan-lin; LI Lin

    2004-01-01

    Computer aided design of heat treatment for AISI P20 mold steel with good machinability is attempted to proceed by the commercial software package Thermo-Calc (TCP+DICTRA). Through experimental and theoretical analysis of phase transformation during heat treatment, further knowledge of designing proper heat treatment is obtained. Then the machinability of AISI P20+Ni steel under given heat treatment condition is studied and the influencing factors to their machinability are analyzed. It is shown that heat treatment designed by computer simulation of carbide transformation is applicable to AISI P20+Ni steel with good machinability; AISI P20+Ni steel with tempered sorbite treated by quenching &tempering has optimal machinability; normalizing at the temperature of 910℃ & tempering can avoid cracking and result in acceptable machinability in small thickness module.

  19. COLD ROLLING ORTHODONTIC WIRES OF AUSTENITIC STAINLESS STEEL AISI 304

    Directory of Open Access Journals (Sweden)

    Rodrigo Santos Messner

    2013-03-01

    Full Text Available Austenitic stainless steels wires are widely used in the final stages of orthodontic treatment. The objective of this paper is to study the process of conformation of rectangular wires from round wires commercial austenitic stainless steel AISI 304 by the process of cold rolling. The wire quality is evaluated by means of dimensional analysis, microhardness measurements, tensile strength and fractographic analysis of the wires subjected to tensile tests. Also a study on the application of finite element method to simulate the process, comparing the force and rolling stress obtained in the rolling is done. The simulation results are consistent with those obtained in the actual process and the rolled wires show ductile fracture, tensile strength and dimensional variations appropriate to orthodontic standards. The fracture morphology shows the model cup-cone type besides the high deformation and hardness inherent in the cold rolling process.

  20. CO2 laser welding of AISI 321stainless steel

    International Nuclear Information System (INIS)

    CO2 laser welding of AISI 321austenitic stainless steel has been carried out. Bead on plate welds on 2 mm thick steel were performed with 450W CO2 laser at speeds ranging from 200 to 900 mm/min. It was observed that weld depth and width was decreased with increasing the speed at constant laser power. Butt welds on different sheet thickness of 1, 2 and 2.5 mm were performed with laser power of 450 W and at speed 750, 275 and 175 mm/min, respectively. The microstructures of the welded joints and the heat affected zones (HAZ) were examined by optical microscopy and SEM. The austenite/delta ferrite microstructure was reported in the welded zone. The microhardness and tensile strength of the welded joints were measured and found almost similar to base metal due to austenitic nature of steel

  1. Stress Ratio Effect on Ratcheting Behavior of AISI 4340 Steel

    Science.gov (United States)

    Divya Bharathi, K.; Dutta, K.

    2016-02-01

    Ratcheting is known as accumulation of plastic strain during asymmetric cyclic loading of metallic materials under non-zero mean stress. This phenomenon reduces fatigue life of engineering materials and thus limits the life prediction capacity of Coffin-Manson relationship. This study intends to investigate the ratcheting behavior in AISI 4340 steel which is mainly used for designing of railway wheel sets, axles, shafts, aircraft components and other machinery parts. The effect of stress ratio on the ratcheting behaviour in both annealed and normalised conditions were investigated for investigated steel. Ratcheting tests were done at different stress ratios of -0.4, -0.6 and -0.8. The results showed that the material responds to hardening behavior and nature of strain accumulation is dependent on the magnitude of stress ratio. The post ratcheted samples showed increase in tensile strength and hardness which increases with increasing stress ratio and these variations in tensile properties are correlated with the induced cyclic hardening.

  2. Simulation of Thermo-viscoplastic Behaviors for AISI 4140 Steel

    Science.gov (United States)

    Li, Hong-Bin; Feng, Yun-Li

    2016-04-01

    The thermo-viscoplastic behaviors of AISI 4140 steel are investigated over wide ranges of strain rate and deformation temperature by isothermal compression tests. Based on the experimental results, a unified viscoplastic constitutive model is proposed to describe the hot compressive deformation behaviors of the studied steel. In order to reasonably evaluate the work hardening behaviors, a strain hardening material constant (h0) is expressed as a function of deformation temperature and strain rate in the proposed constitutive model. Also, the sensitivity of initial value of internal variable s to the deformation temperature is discussed. Furthermore, it is found that the initial value of internal variable s can be expressed as a linear function of deformation temperature. Comparisons between the measured and predicted results confirm that the proposed constitutive model can give an accurate and precise estimate of the inelastic stress-strain relationships for the studied high-strength steel.

  3. Corrosion of AISI 304 stainless steel in polluted seawater

    International Nuclear Information System (INIS)

    The sequence of microbiofouling settlement on AISI 304 stain steel samples exposed to polluted harbor sea water of a power cooling water intake is studied. The firts sates of bacterial colonization are followed by means of scanning electron microscopy during two weeks of exposure. The relation between microbiofouling and corrosion is also followed by scanning electron microscopy and evaluated through electrochemical polarization experiments. The results obtained show that microbial colonization and extracellular polimeric substances forming the biofilms have a marked influence on the electrochemical behaviour of stainless steel in sea water. Laboratory experiments using inorganic chloride solutions or artificial sea water show a considerably lesser attack of the metal than those performed 'in situ' with natural sea water. Passivity breadown is highly facilitated when complex biological and inorganic deposits (fouling) have settled on the metal surface. (Author)

  4. The Study of Plasma Nitriding of AISI304 Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Liang; JI Shi-jun; GAO Yu-zhou; SUN Jun-cai

    2004-01-01

    This paper presents results on the plasma nitriding of AISI 304 stainless steel at different temperatures in NH 3 gas. The working pressure was 100~200 Pa and the discharge voltage was 700~800V. The phase of nitrided layer formed on the surface was confirmed by X-ray diffraction. The hardness of the samples was measured by using a Vickers microhardness tester with the load of 50g. After nitriding at about 400 ℃ for two hours a nitrided layer consisting of single γN phase with thickness of 5μm was obtained. Microhardness measurements showed significant increase in the hardness from 240 HV (for untreated samples) up to 950 HV (for nitrided samples at temperature of 420℃). The phase composition, the thickness, the microstructure and the surface topography of the nitrided layer as well as its properties depend essentially on the process parameters.

  5. Simulação numérica do crescimento da lentilha de solda obtida pelo processo de soldagem a ponto por resistência elétrica no aço inox AISI 304 Numerical simulation of nugget growth for resistance spot welding in stainless steel AISI 304

    Directory of Open Access Journals (Sweden)

    Carlos Henrique de Andrade Molenda

    2010-12-01

    Full Text Available O crescimento das lentilhas de solda obtidas pelo processo de soldagem a ponto por resistência elétrica em chapas de aço inoxidável AISI 304 foi analisado através de simulação numérica com o método de elementos finitos, sendo utilizado para essa finalidade o programa comercial ANSYS. O modelo matemático utilizado considerou: acoplamento entre os campos elétricos e térmicos em regime transiente; a variação das propriedades elétricas e térmicas do aço AISI 304 com a temperatura e condições de contorno térmicas de convecção. A geometria tridimensional analisada, axissimétrica, permitiu a simplificação para uma geometria bidimensional. Os resultados obtidos com o modelo foram comparados com resultados experimentais apresentados na literatura. Foram consideradas espessuras de chapas de 1, 2 e 3 mm, e diferentes diâmetros de face para os eletrodos. As simulações determinaram os tempos necessários de aplicação de diferentes valores de corrente para obtenção dos diâmetros e penetração das lentilhas de solda recomendados em cada situação. Os resultados mostraram também que com o uso de maiores correntes menos energia é consumida na formação da lentilha de solda.The growth of the spot welding nugget in AISI 304 stainless steel sheets was analyzed by numerical simulation with the finite element method, being used for this purpose the commercial code ANSYS. The mathematical model considers: coupling between the electric and thermal fields in transient regimen; temperature dependent thermal and electrical properties of AISI 304 steel; convection thermal boundary condition. The analyzed three-dimensional geometry, axisymmetric, allowed the simplification to a two-dimensional geometry. The results of the model were compared with experimental results presented in the literature. Sheets thickness of 1, 2 and 3 mm, and different diameters of electrodes faces were considered. The results allowed determining the necessary

  6. 输油管道用316L和2205不锈钢低温蠕变模型的选择与验证%Low Temperature Creep Model Selection and Verification of316L and 2205 Stainless Steels for Oil Pipeline

    Institute of Scientific and Technical Information of China (English)

    李京波; 金学军

    2016-01-01

    分别进行了80℃下316L不锈钢和20℃下2205不锈钢的蠕变试验,对试验数据拟合后分别得到了两种不锈钢的蠕变幂模型和对数模型,并推导得到了应力松驰模型;利用蠕变和应力松驰模型分别模拟了两种不锈钢的拉伸蠕变曲线和应力松驰曲线,并与试验曲线进行了对比分析.结果表明:两种模型都能很好地描述316L和2205不锈钢的低温蠕变行为,但幂模型在蠕变和松弛模拟中都表现得更好.%The creep tests of 316L stainless steel at 80 ℃ and of 2205 stainless steel at 20 ℃ were conducted respectively.The power-law creep model and logarithmic creep model of the two stainless steels were obtained after the tested data fitting and the stress relaxation models were deduced.The tensile creep curves and stress relaxation curves of the two stainless steels were simulated by the creep and stress relaxation models respectively.The simulated results were compared and analysed with the experimental curves.The results show that both models can describe the low temperature creep behaviour of the 316L and 2205 stainless steels well.The power-law model performed better in creep fitting and relaxation simulation.

  7. Comportamiento termomecánico de aceros AISI 304

    Directory of Open Access Journals (Sweden)

    El Wahabi, M.

    2001-04-01

    Full Text Available The hot deformation behaviour of three AISI 304 (H, L and HP austenitic stainless steel with different carbon contents has been studied. An analysis of the parameters describing their hot flow curves was carried out. No heavy effect of the carbon content was found on most of the latter parameters. However, the work hardening and dynamic recovery behaviour showed clear differences depending on the given alloy, especially at high temperatures and low strain rates where the high carbon steel displayed larger work hardening and dynamic recovery rates than the other steels. The high purity steel (interstitial free displayed the lower stress levels as its hardening rate was slower than in the other two steels.

    Se llevó a cabo un estudio del comportamiento termomecánico de tres aceros inoxidables austeníticos tipo AISI 304 (H, L y HP con diferentes contenido en carbono, mediante la determinación de los parámetros que describen las etapas de deformación en caliente. No se notó un fuerte efecto del carbono en dichos parámetros, excepto en los que describen los procesos de endurecimiento y de restauración dinámica que muestran una cierta dependencia con la composición química, especialmente a bajos valores del parámetro de Zener-Hollomon, donde el acero de alto carbono (304H endurece y restaura más rápido que el de bajo carbono (304L, alcanzándose valores de tensión de pico similares en ambos casos. El material de alta pureza (libre de intersticiales toma valores de tensión de pico más bajos que los otros aceros, endureciendo más lentamente y con una velocidad de restauración similar a la del 304H.

  8. Resistencia al desgaste de recubrimientos Fe-Nb-Cr-W, Nb, AISI 1020 y AISI 420 producidos por proyección térmica por arco eléctrico

    OpenAIRE

    López-Covaleda, E. A.; Mercado-Velandia, J. L.; Olaya-Flórez, J. J.

    2013-01-01

    The commercial materials 140MXC (with iron, tungsten, chrome, niobium), 530AS (AISI 1015 steel) and 560AS (AISI 420 steel) on AISI 4340 steel were deposited using thermal spray with arc. The aim of work was to evaluate the best strategy abrasive wear resistance of the system coating-substrate using the following combinations: (1) homogeneous coatings and (2) coatings depositing simultaneously 140MXC + 530AS and 140MXC + 560AS. The coatings microstructure was characterized using Optical micros...

  9. Influence of process parameters on torsional strength, impact toughness and hardness of dissimilar AISI 304 and AISI 1021 friction welded steels

    Directory of Open Access Journals (Sweden)

    Amit Handa

    2014-06-01

    Full Text Available In this present study an attempt was made to join austenitic stainless steel (AISI 304 with low alloy steel (AISI 1021 at different rotational speeds and at different axial pressures and then determining the strength of the joint by means of mechanical properties such as torsional strength, impact strength and micro hardness. The experimental results indicate that the rotational speed and the axial pressure have a significant effect on the mechanical properties of the joint and it is possible to improve the quality of the joint by selecting the optimum parameters.

  10. Study of residual stresses generated in machining of AISI 4340 steel; Estudo das tensoes residuais geradas na usinagem de aco AISI 4340

    Energy Technology Data Exchange (ETDEWEB)

    Reis, W.P. dos; Fonseca, M.P. Cindra; Serrao, L.F.; Chuvas, T.C.; Oliveira, L.C., E-mail: mcindra@vm.uff.b [Universidade Federal Fluminense (PGMEC/UFF), Niteroi, RJ (Brazil). Dept. de Engenharia Mecanica

    2010-07-01

    Among the mechanical construction steels, AISI 4340 has good harden ability, while combining high strength with toughness and good fatigue strength, making it excellent for application in the metalworking industry, where it can work at different levels and types of requests. Residual stresses are generated in almost all processes of mechanical manufacturing. In this study, the residual stresses generated in different machining processes and heat treatment hardening of AISI 4340 were analyzed by X-ray diffraction, by the sen{sup 2} {psi} method, using Cr{kappa}{beta} radiation and compared. All samples, except for turned and cut by EDM, presented compressive residual stresses in the surface with various magnitudes. (author)

  11. Plasma post oxidation of nitrocarburized AISI 4140 steel

    Institute of Scientific and Technical Information of China (English)

    LEE Insup

    2006-01-01

    Plasma nitrocarburizing and plasma oxidizing treatments were performed to improve the wear and corrosion resistance of AISI 4140 steel.Plasma nitrocarburizing was conducted for 3 h at 570 ℃ in the nitrogen, hydrogen and methane atmosphere to produce the ε-Fe2-3(N,C) phase.It was found that the compound layer produced by plasma nitrocarburising was predominantly composed of ε-phase, with a small proportion of γ'-Fe4(N,C) phase.The thickness of the compound layer was about 10 μm and the diffusion layer was about 300 μm in thickness, respectively.Plasma post oxidation was performed on the nitrocarburized samples with various oxygen/hydrogen ratio at a constant temperature of 500 ℃ for 1 h.The very thin magnetite (Fe3O4) layer 1-2 μm in thickness on top of the compound layer was obtained by plasma post oxidation.It was confirmed that the corrosion characteristics of the nitrocarburized compound layer can be further improved by the application of the superficial magnetite layer.

  12. Qualification criteria verification for aisi-4340 steel suspension lug

    International Nuclear Information System (INIS)

    All external loads carried underneath an aircraft are mounted onto it through mechanism generally known as suspension system. The externally mounted attachments like bombs, missiles and fuel tanks etc. experience enormous aerodynamic and inertial forces in the flights. These forces are transferred to the interface point of suspension system, known as 'Suspension Lug'. Thus lugs are considered critical component and have extremely stringent qualification criteria standards used in the aviation industry in USA, Europe, Russia, etc. Different standards prevail in different parts of the world about qualification and testing of these lugs. As Pakistan is entering into aviation industry, therefore there is a need to fulfill the requirements of these standards, to suit Pakistani environment. The suspension lug under study is 2000 Ibs. load class made from AISI-4340 Steel having good mechanical properties as per required standard. The manufacturing processes included forging, machining and vacuum heat treatment. The prototypes of suspension lugs were manufactured in the local industry and subjected to the required mechanical tests such as tensile testing at 5 to 35 degree angles. Impact testing at cryogenic temperatures of -50 to -70 degree C, and breaking load testing were performed. The acceptable results were obtained and mechanical testing for qualification of lugs was finalized and standardized. The options were compared with practical viability, utilization of product and cost effectiveness. (author)

  13. AISI waste oxide recycling program. Final technical report

    Energy Technology Data Exchange (ETDEWEB)

    Aukrust, E.; Downing, K.B.; Sarma, B.

    1995-08-01

    In March 1995 AISI completed a five-year, $60 million collaborative development program on Direct Steelmaking cost-shared by DOE under the Metals Initiative. This program defined an energy-efficient and environmentally-friendly technology to produce hot metal for steelmaking directly from coal and iron ore pellets without incurring the high capital costs and environmental problems associated with traditional coke oven and blast furnace technology. As it becomes necessary to replace present capacity, this new technology will be favored because of reduced capital costs, higher energy efficiency, and lower operating costs. In April 1994, having failed to move forward with a demonstration plant for direct ironmaking, despite substantial efforts by both Stelco and Geneva Steel, an alternative opportunity was sought to commercialize this new technology without waiting until existing ironmaking capacity needed to be replaced. Recycling and resource recovery of steel plant waste oxides was considered an attractive possibility. This led to approval of a ten-month, $8.3 million joint program with DOE on recycling steel plant waste oxides utilizing this new smelting technology. This highly successful trial program was completed in December 1994. The results of the pilot plant work and a feasibility study for a recycling demonstration plant are presented in this final technical report.

  14. Environment-tensile property relationship in AISI 1018 steel

    International Nuclear Information System (INIS)

    Environment-material interaction depends on several concurrent and mutually competitive variables ranging from nature of the environment to composition of the steel and including: the test temperature; the time of exposure of the material to the environment; the deformation rate; and intrinsic microstructural effects; The present work is a characterization of strain rate and environment influences on the tensile properties of a steel, AISI 1018, having a fully spheroidized microstructure. Tensile tests were performed at ambient temperature (300 K) in environments which are mildly aggressive (moist laboratory air-relative humidity 50%) and inert (dry gaseous nitrogen). The specimens were deformed to failure at strain rates of 10-4sec-1 and 10-5sec-1. No appreciable increase in yield and tensile strengths was observed at the strain rate of 10-4sec-1. However, the increase in both was of the order of 10 to 12% at the strain rate of 10-5sec-1. Ductility showed no variation with strain rate, but increased in the inert environment at both strain rates. Both environment and strain rate were found to have little to no influence on reduction in area of the test specimens. The true fracture stress followed a similar trend to the yield strength and ultimate tensile strength. (author)

  15. Ferromagnetic properties of cold rolled AISI 304L steel

    Science.gov (United States)

    Tavares, S. S. M.; da Silva, M. R.; Neto, J. M.; Miraglia, S.; Fruchart, D.

    2002-04-01

    The ferromagnetic properties (coercive force, residual and saturation magnetisation) of a cold rolled AISI 304L stainless steel were measured as function of the applied deformation, using a vibrating sample magnetometer. The martensite volume fraction produced by deformation was calculated through the magnetisation saturation ( σs) value. A maximum amount of martensite (81%) was obtained by applying a true deformation ɛ=2.41 and a heat treatment at 400°C after rolling. The residual induction ( Br) and the squareness (=ratio between residual ( Br) and saturation ( Bs) inductions) increased, while the coercive field ( Hc) decreased with the amount of deformation. The heat treatment at 400°C promotes as well the increase of both Br and Br/ Bs and the decrease of Hc. The magnetic properties obtained in the most severely deformed samples ( Hc=23.08-23.63 kJ/m 3, Br=1.01-1.20 T and Bs=1.12-1.28 T) are comparable to that of some hard and semi-hard alloys used as magnets. The stability of the ferromagnetic martensite ( α') was investigated by thermomagnetic analysis. The starting ( As) and final ( Af) temperatures of the martensite phase ( α') transformation into austenite during heating were determined to As=430-440°C and Af=610-616°C.

  16. Improvement of the SCC resistance of FCC alloys: influence of pre-fatigue on the SCC resistance of the austenitic stainless steel-316L in a MgCl{sub 2} boiling solution at 117 deg C; Recherche d'une amelioration du comportement en CSC d'alliages de structure CFC: influence d'une pre-deformation en fatigue oligocyclique sur le comportement en CSC de l'acier inoxydable austenitique 316L dans une solution bouillante de MgCl{sub 2} a 117 deg C

    Energy Technology Data Exchange (ETDEWEB)

    Curiere, I. de

    2000-12-01

    The aim of this study is to analyse the effect of pre-fatigue of FCC materials on their mechanical and electrochemical response to better understand and delay the SCC damage. The material/environment couple tested is the 316L polycrystalline austenitic stainless steel in boiling MgCl{sub 2} at 30% mass. Samples are pre-strained in low cycle fatigue under plastic strain control, with a p/2 value of 0.4%, for various number of cycles (25%, 75% and at the number of cycles to reach saturation during pre-fatigue). It was found that only pre-fatigue at saturation improves the SCC resistance of the material, both on SSRT and constant load tests. A delayed crack initiation up to 10% of strain. which increases strain to failure by half. mostly accounts for this beneficial effect, during SSRT tests. Furthermore, other pre-straining only resulted in loss of strain to fracture and no delay in crack initiation. We related the crack initiation delay to the surface strain state due to pre-fatigue. It provides fine parallel slip bands. homogeneously located at the surface of the samples. This surface state induces an increasing anodic surface-cathodic surface ratio which lowers the kinetics of localised corrosion. thus that of crack initiation. We also show some experiments implying that pre-fatigue at saturation decreases the SCC crack growth velocity which can be understood through the CEP (Corrosion Enhanced Plasticity) Model. We also show that this beneficial effect is probably available on other fcc material/environment couples, such as OFHC Cu/ 1 M NaNO{sub 2} at pH 9. (author)

  17. STRESS CORROSION CRACKING BEHAVIOR OF DISSIMILAR METAL WELD A508/52M/316L IN HIGH TEMPERATURE WATER ENVIRONMENT%异材焊接件A508/52M/316L在高温水环境中的应力腐蚀破裂

    Institute of Scientific and Technical Information of China (English)

    李光福; 李冠军; 方可伟; 彭君; 杨武; 张茂龙; 孙志远

    2011-01-01

    The stress corrosion cracking (SCC) behavior of advanced dissimilar metal weld A508/52M/316L in simulated primary water environments of pressurized water reactor (PWR) at 290 "C was investigated by means of slow strain rate testing (SSRT). The tests were performed at various applied electrode potentials which correspond to the electrochemical conditions of the weld in various water environments, from low potentials with ideal water chemistry to high potentials with oxygen-contaminated water chemistry. The weld exhibits complicated microstructure and chemical composition distributions, cspccially, significant changes appear around the A508/52M interface and the 52M/316L interface. For tensile specimens in SSRT. Sharp notches were machined at important and typical places, I.e.. At. The two interfaces and in the bulk parts of the low alloy steel. Ni base weld metal and stainless steel of the weld. Results showed that the specimens always failed in bulk zone of the Ni base weld metal with ductile appearances when tested in the potential range from -780 mV to -300 mV (vs SHE). When electrode potential was raised into the range from -200 mV to 4-200 mV which corresponds to oxygen-contaminated water chemistry, the weld exhibits significant SCC. The area around the A508/52M interface is the weakest place. Iransgranular stress corrosion cracking (TGSCC) happened both along the interface and in A508 heat affected zone (HAZ). Intergrauular stress corrosion cracking (IGSCC) occurred in the Ni base weld metal close to the interface. The cracking mechanism and the engineering practical significance were discussed.%采用慢应变速率实验(SSRT)方法,研究了先进的异材焊接件A508/52M/316L在模拟H压水堆一回路290℃高温水环境中的应力腐蚀破裂(SCC)特性.实验在-780 mV至+200 mV范围的电位下进行,模拟一回路水化学从低O含H的理想低电位状态到溶解O2明显超标的高电位状态的服役环境.该焊接件显微组织和化

  18. Efeito da taxa de aquecimento na reversão da martensita induzida por deformação em um aço inoxidável austenítico do tipo ABNT 304 Influence of heating rate on the reversion of strain-induced martensite in AISI 304 austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Tiago Felipe de Abreu Santos

    2009-03-01

    Full Text Available Ensaios de tração foram realizados em corpos-de-prova de aço inoxidável austenítico, nas temperaturas de -50 e -10ºC e quantidades de deformação de 3 a 12%, com a finalidade de se obterem diferentes quantidades de fases martensíticas dos tipos e e a'. As martensitas induzidas por deformação foram caracterizadas quanto a sua morfologia, distribuição e quantidade por meio de análises metalográficas, dilatometria, e medidas com um detector de ferrita. As temperaturas de transformações reversas, ε→γ e α'→γ, foram determinadas por ensaios dilatométricos. A reversão das martensitas e e α' foi observada nas faixas de temperaturas de 50-200ºC e 500-800ºC, respectivamente. A taxa de aquecimento praticamente não influencia as temperaturas de reversão de ε→γ. A reversão da martensita α', ao contrário, mostrou-se dependente da taxa de aquecimento.Austenitic stainless steels specimens were deformed by tension from 0.03 to 0.12 of true strain at -50ºC and -10ºC, in order to obtain different volumetric fractions of e and α' strain induced martensites. The morphology, distribution and volumetric fractions of the strain induced martensites were characterized by metallography and dilatometry analysis and quantified by ferrite detector measurements. The reverse transformation temperatures of ε→γ and α'→γwere detected by dilatometry tests. The e and α' martensites reversion was observed in the temperature range of 50-200ºC and 500-800ºC, respectively. The heating rate did not influence the reversing of ε→α' temperatures but did affect the α'→γtransformation temperatures.

  19. 09 CuPCrNi-A与316 L异种钢的焊接工艺及接头组织性能研究%Research on welding process and microstructure and properties of welded joint of 09 CuPCrNi-A and 316 L dissimilar steel

    Institute of Scientific and Technical Information of China (English)

    周方明; 程瑞强; 吴兴祥; 朱正祥

    2016-01-01

    The dissimilar steel(09CuPCrNi-A and 316L)of SCR device of the marine diesel engine was welded by FCAW method.When the dissimilar steel is welded,there are the following problems:the welded metal easi-ly produces hot crack during the process of welding because of the different thermal conductivity and linear ex-pansion coefficient;the hardness of the weld increases and the toughness of the weld decreases which is caused by carburization;during the face bend test,the crack appears at the fusion area of low alloy steel due to decar-burization;flux cored wire welding due to the groove design is not appropriate,easy to cause the slag.The inap-propriate groove design is easy to cause the slag problem when it is welded by FCAW.In this paper,a reasona-ble welding process plan which is designed based on the analysis of weldability of weathering steel 09 CuPCrNi-A and stainless steel 316L,has made the joint qualified.The mechanical properties and microstructure analysis show that the welding process can meet the requirements of products and the welding procedure has been applied to practical production.%异种钢焊接时由于热导率和线膨胀系数不同,焊接时容易产生热裂纹;由于焊缝增碳,使焊缝硬度增加,韧性下降;低合金钢熔合区脱碳,面弯时在低合金钢熔合区产生裂纹;药芯焊丝焊接时如坡口设计不合适,则易导致夹渣。为避免以上异常情况,文中采用FCAW焊接方法,对船用柴油机SCR装置用异种钢(09CuPCrNi-A与316L)进行焊接,设计合理的焊接工艺方案,得到合格焊接接头。通过力学性能和显微组织分析,证明该焊接工艺能够满足产品要求,并在实际生产中得到了应用。

  20. Effect of TiC addition on oxidation behavior of TiC/316L composites and its mechanism%TiC添加对TiC/316L氧化行为的影响及其作用机制

    Institute of Scientific and Technical Information of China (English)

    蔺绍江; 熊惟皓; 石其年; 王赛玉

    2013-01-01

    采用粉末冶金法制备TiC颗粒含量不同的316L不锈钢复合材料,研究复合材料在800℃空气中的恒温氧化行为,分析TiC对复合材料氧化行为的影响和TiC的作用机制。结果表明:试样表面形成的氧化膜以TiO2、Cr2O3、Fe3O4和FeCr2O4为主要组成相。TiC的引入可以导致富Cr离子保护性氧化膜的形成,有利于复合材料抗氧化性能提高;但添加过多的TiC会导致TiC颗粒的聚集,TiC氧化反应的气体在颗粒聚集的区域集中产生和释放,降低了氧化膜的致密程度,恶化了试样的抗氧化性能。与其他试样相比,10%TiC/316L复合材料试样具有较好的抗氧化性能。%TiC/316L stainless steel composites with different particle contents were prepared by powder metallurgy. The isothermal oxidation behavior of TiC/316L composites sintered at 800℃in air was investigated. The effect of TiC on the oxidation behaviors of composites and the mechanism of TiC during the oxidation of composites were analyzed. The results show that the oxidation layer formed on the surface of samples mainly consists of TiO2, Cr2O3, Fe3O4 and FeCr2O4. TiC additions result in the formation of Cr-ion-riched oxide film which is beneficial to improving the oxidation resistance of the composites. However, the composites with too much TiC additions cause the agglomeration of TiC particles, which results the generation of a large quantity of gas formed by the TiC oxidation react in the particle gathered area, thereby reduces the densification of oxidation film, and causes the deterioration of the oxidation performance. Compared with other specimens, the composites with 10%TiC additions possesses excellent oxidation resistance.

  1. 植酸在316L不锈钢表面的自组装及缓蚀性能研究%Research on Self-assembly Behavior and Corrosion Inhibition Performance of Phytic Acid on 316L Stainless Steel Surface

    Institute of Scientific and Technical Information of China (English)

    王海人; 周洋; 屈钧娥; 王海鹏; 曹志勇

    2013-01-01

    以浸泡法在化学氧化处理前后的316L不锈钢表面制备了植酸自组装膜,通过动电位扫描、SEM观察及FT-IR测试,研究了组装液pH与组装时间对植酸自组装膜吸附行为及耐蚀性能的影响.结果表明:植酸被成功地组装到316L不锈钢表面,并使其耐腐蚀性能大大提高.相比而言,化学氧化处理有利于形成更致密、更耐腐蚀的自组装膜.不经化学氧化处理时,植酸组装的最佳pH为6.90,最佳时间为12 h;而经化学氧化处理时,植酸组装的最佳pH也为6.90,但最佳时间缩短为4h.%The phytic acid self-assembled film (SAM) was prepared on 316L stainless steel surface before and after chemical oxidation by immersion method.The effect of SAM solution pH and SAM time on the adsorption behavior and corrosion inhibition performance of the phytic acid SAM was investigated by potential dynamic scan,SEM (scanning electron microscope) observation and FT-IR (Fourier transformed infrared spectroscopy) testing.The experimental results show that phytic acid has been successfully assembled to the surface of 316L stainless steel,which greatly improves the corrosion resistance of the metal.The chemical oxidation pretreatment is beneficial for the formation of a denser SAM with more notable corrosion resistant performance.For the samples without chemical oxidation treatment,the optimum pH for the assembly of phytic acid is 6.90 and the best assembly time is 12 h.And for those with chemical oxidation,the optimum pH is still 6.90 while the best assembly time reduces to 4 h.

  2. Characterization of AISI 1005 corrosion films grown under cyclic voltammetry of low sulfide ion concentrations

    International Nuclear Information System (INIS)

    Highlights: •The corrosion of AISI 1005 in sulfide solutions was investigated. •The mechanism of film growth on carbon steel in sulfide solutions was studied. •Film growth was characterized using SEM, EDX, XRD and Mössbauer spectroscopy. •Growth of AISI 1005 corrosion films under cyclic voltammetry. -- Abstract: The mechanism of AISI 1005 corrosion in sulfide ion solutions has been investigated using cyclic voltammetry, electrochemical impedance spectroscopy, X-ray diffraction (XRD) and Mössbauer spectroscopy (MS). The proposed mechanism occurs with the initial formation of oxygenated ferrous species followed by adsorption of HS− species, precipitation of iron monosulfides and their partial conversion to bisulfide iron. This mechanism was demonstrated by XRD results that revealed Fe-O and Fe-S phases and by MS results that detected pyrite as the major proportion (94%) of the iron species in the corrosion product

  3. FLOW STRESS MODEL FOR HARD MACHINING OF AISI H13 WORK TOOL STEEL

    Institute of Scientific and Technical Information of China (English)

    H. Yan; J. Hua; R. Shivpuri

    2005-01-01

    An approach is presented to characterize the stress response of workpiece in hard machining,accounted for the effect of the initial workpiece hardness, temperature, strain and strain rate on flow stress. AISI H13 work tool steel was chosen to verify this methodology. The proposed flow stress model demonstrates a good agreement with data collected from published experiments.Therefore, the proposed model can be used to predict the corresponding flow stress-strain response of AISI H13 work tool steel with variation of the initial workpiece hardness in hard machining.

  4. Corrosion Behavior of TiN Coated AISI D2 Steel

    OpenAIRE

    ÇEĞİL, Özkan; Şen, Şaduman

    2014-01-01

    In this study, the corrosion behaviors of nitride and titanium nitride (TiN) layers deposited on AISI D2 steel samples are reported. Steel was at first nitrided in a nitrogen and ammonia atmosphere at 575 °C for 8 h and then titanium nitride coating treatment was performed in the powder mixture consisting of ferro-titanium, ammonium chloride and alumina at 1000°C for 2h by pack diffusion coating. TiN coating layer thickness realized on the AISI D2 steel is 6,71 ± 0,9 μm. The hardness of TiN l...

  5. Development of Flow Stress of AISI H13 Die Steel in Hard Machining

    Institute of Scientific and Technical Information of China (English)

    YAN Hong; QIAN Guohua; HU Qiang

    2007-01-01

    An approach was presented to characterize the stress response of workpiece in hard machining, accounting for the effect of the initial workpiece hardness in addition to temperature, strain and strain rate on flow stress in this paper. AISI H13 die steel was chosen to verify this methodology. The proposed flow stress model demonstrates a good agreement with experimental data. Therefore, the proposed model can be used to predict the corresponding flow stress-strain response of AISI H13 die steel with variation of the initial workpiece hardness in hard machining.

  6. Creep behaviour and microstructural evolution in AISI 316LN+Nb steels at 650 degrees C

    OpenAIRE

    Vodárek, Vlastimil

    2011-01-01

    The paper deals with the effect of niobium in the wrought AISI 316LN steels on the long-term creep characteristics at 650 °C. Casts B and C contained 0.1 and 0.3 wt.%Nb, respectively. As a reference material the niobium free Cast A was used. Small additions of niobium to the AISI 316LN steel resulted in a significant reduction of the minimum creep rate and shortening of the tertiary creep stage. At time to rupture exceeding 104 h the creep rupture strength of the niobium-bearing Casts B and C...

  7. Activated flux tungsten inert gas welding of 8 mm-thick AISI 304 austenitic stainless steel

    Institute of Scientific and Technical Information of China (English)

    刘观辉; 刘美华; 易耀勇; 张宇鹏; 罗子艺; 许磊

    2015-01-01

    AISI 304 stainless steel plates were welded with activated flux tungsten inert gas (A-TIG) method by utilizing self-developed activated flux. It is indicated from the experimental results that for 8 mm-thick AISI 304 stainless steel plate, weld joint of full penetration and one-side welding with good weld appearance can be obtained in a single pass without groove preparation by utilizing A-TIG welding. Moreover, activated flux powders do not cause significant effect on the microstructure of TIG weld and the mechanical properties of A-TIG weld joints are also superior to those of C-TIG (conventional TIG) welding.

  8. Deformation induced martensite in AISI 316 stainless steel

    Directory of Open Access Journals (Sweden)

    Solomon, N.

    2010-04-01

    Full Text Available The forming process leads to a considerable differentiation of the strain field within the billet, and finally causes the non-uniform distribution of the total strain, microstrusture and properties of the material over the product cross-section. This paper focus on the influence of stress states on the deformation-induced a’ martensitic transformation in AISI Type 316 austenitic stainless steel. The formation of deformation-induced martensite is related to the austenite (g instability at temperatures close or below room temperature. The structural transformation susceptibility is correlated to the stacking fault energy (SFE, which is a function not only of the chemical composition, but also of the testing temperature. Austenitic stainless steels possess high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Nevertheless, the deformation-induced martensite transformation may enhance the rate of work-hardening and it may or may not be in favour of further material processing. Due to their high corrosion resistance and versatile mechanical properties the austenitic stainless steels are used in pressing of heat exchanger plates. However, this corrosion resistance is influenced by the amount of martensite formed during processing. In order to establish the links between total plastic strain, and martensitic transformation, the experimental tests were followed by numerical simulation.

    El proceso de conformación da a lugar a una considerable diferenciación del campo de tensiones dentro de una barra de extrusión y, finalmente, causa una distribución no uniforme de la tensión total, la microestructura y propiedades del material sobre el corte transversal. En este trabajo se estudia la influencia de los estados de tensión sobre la transformación martensítica inducida por deformación en un acero inoxidable austenítico tipo AISI 316. La formación de martensita inducida por

  9. Study of radiation damages in AISI 316 and 347 steels

    International Nuclear Information System (INIS)

    The CV-28 cyclotron at IEN (Nuclear Engineering Institute) has been used to simulated, in a short time scale, uniform He concentrations produced during neutron irradiation of metals by (n, α) reactions. Helium was implanted at concentrations of 1 to 300 ppm in 100 μm thick sheet samples of AISI 316 and 347 S S by degrading a 28 MeV alpha particle beam with a rotating energy degrader. The effects of He on the mechanical properties of the steels were studied by both non-destructive (positron annihilation) and destructive tests (tensile, creep, TEM and SEM). The positron lifetime measurements of irradiated and annealed samples were used as the base to discuss the He diffusion mechanism. Activation energies of 0.34±0.04 eV for 316 S S and 0.57±0.06 eV for 347 S S, characterized a dissociative process above 6500 C. TEM analyses have suggested the Ostwald ripening process for bubble growth over the full range of He concentrations studied. It was shown, in agreement with theoretical calculations that, by themselves the displacements produced during the helium implantation, at rate of 1.8 x 10-3 d pa/ppm, were not sufficient to cause significant changes in ductility. However, a strong ductility loss with increasing He concentration was observed for both types of steel for tensile tests at 250 C, as well as in creep at 7500 C over the range of strain (100 to 200 MPa). Finally, it was shown that charged particle simulation associated with positron annihilation techniques provides a fast, relatively low cost, and useful method to study different kinds of neutron damage in materials. (author)

  10. Research on the Heat Treatment Process of AISI 4130 Material%AISI4130材料热处理工艺试验研究

    Institute of Scientific and Technical Information of China (English)

    杨志荣; 刘艳斌; 李军

    2014-01-01

    By researching on three heat treatment processes of quenching& tempering , normalizing +quenching&tempering , spheroidizing annealing +quenching&tempering , for the AISI4130 material which has serious segrega-tion, analyzing the effect of the heat treatment on the material , it is determined that optimal heat treatment is spherodiz-ing annealing +quenching&tempering .%通过对偏析现象严重的AISI4130材料进行调质、正火+调质、球化退火+调质三种形式的热处理工艺研究,分析不同热处理工艺对材料性能的影响,确定最佳的热处理工艺是球化退火+调质。

  11. Hot Corrosion Behavior of Friction Welded AISI 4140 and AISI 304 in K2SO-60% NaC1 Mixture

    Institute of Scientific and Technical Information of China (English)

    N. Arivazhagan; K. Senthilkumaran; S. Narayanan; K. Devendranath Ramkumar; S.Surendra; S. Prakash

    2012-01-01

    Understanding the behavior of weldment at elevated temperatures and especially the corrosion behavior has become an object of scientific investigation recently. Investigation has been carried out on friction welded AISI 4140 and AISI 304 in molten salt of K2SO4-60% NaCI environment at 550, 600 and 650 ℃ under cyclic condition. The resulted oxide scales in the weldment have been characterized systematically by surface analytical techniques. From the results of the experiments~ it is observed that the scale thickness on low alloy steel side was higher than that on stainless steel side. Furthermore, weld interface has been found to be more susceptible to degradation than base metals due to inter diffusion of element across the interface and the formation of intermetallic compound. The influences of welding parameters and the temperature of exposure on the hot corrosion behavior of the weldment were discussed in this paper.

  12. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars

    International Nuclear Information System (INIS)

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  13. Structure and properties of the Stainless steel AISI 316 nitrided with microwave plasma; Estructura y propiedades del acero inoxidable AISI 316 nitrurado con plasmas de microondas

    Energy Technology Data Exchange (ETDEWEB)

    Becerril R, F

    1999-07-01

    In this work were presented the results obtained by nitridation on stainless steel AISI 316 using a plasma generated through a microwave discharge with an external magnetic field using several moistures hydrogen / nitrogen to form a plasma. The purpose of nitridation was to increase the surface hardness of stainless steel through a phase formation knew as {gamma}N which has been reported that produces such effect without affect the corrosion resistance proper of this material. (Author)

  14. The adhesion of hot-filament CVD diamond films on AISI type 316 austenitic stainless steel

    NARCIS (Netherlands)

    Buijnsters, J.G.; Shankar, P.; Enckevort, W.J.P. van; Schermer, J.J.; Meulen, J.J. ter

    2004-01-01

    Steel ball indentation and scratch adhesion testing of hot filament chemical vapour deposited diamond films onto AISI type 316 austenitic stainless steel substrates using two different interlayer systems, namely chromium nitride and borided steel, have been investigated. In order to compare the adhe

  15. On the oxide formation on stainless steels AISI 304 and incoloy 800H investigated with XPS

    NARCIS (Netherlands)

    Langevoort, J.C.; Sutherland, I.; Hanekamp, L.J.; Gellings, P.J.

    1987-01-01

    The influence of cold work on the initially formed oxide layer on the stainless steels AISI 304 and Incology 800H has been studied by XPS. Oxidations were performed at pressures of 10-6-10-4 Pa and temperatures of 300–800 K. All samples showed a similar oxidation behaviour. The oxidation rates of ir

  16. Resistance evaluation of distillation tower welded metal plate linings to corrosion caused by heavy crude oil; Avaliacao da resistencia a corrosao causada por petroleo pesado em chapas soldadas utilizadas em 'linings' de torres de destilacao

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Cleiton Carvalho; Farias, Jesualdo Pereira [Universidade Federal do Ceara (UFC), Fortaleza, CE (Brazil). Dept. de Engenharia Metalurgica e de Materiais], e-mail: cleitonufc@yahoo.com.br, e-mail: jpf@secrel.com.br; Sant' Ana, Hosilberto Batista de [' Universidade Federal do Ceara (UFC), Fortaleza, CE (Brazil). Dept. de Engenharia Quimica], e-mail: hbs@ufc.br

    2008-04-15

    This study evaluated the microstructures and the resistance of AISI 316L, 410S and 444 stainless steel welded joints to heavy crude oil corrosion, using the AWS E309MoL-16 electrode. The above mentioned stainless steel plates were welded applying three energy levels (6; 9 and 12kJ/cm). Experimental sample forms were obtained from the welded plates, which were thermally treated at 200 and 300 deg C and immersed (annealed) in heavy crude oil. The techniques of optical microscopy (OM), scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDX) were employed to make the microstructure evaluation, in addition to the surface characterization and the corrosion product identification. It was concluded that the welding thermal cycle is sufficient to cause metallurgic alterations in the region of the heat-affected zone (HAZ), making the region more susceptible to corrosion. It was also observed that the rate of corrosion varied according to the welding parameters applied. (author)

  17. Prévision de l'épaisseur du film passif d'un acier inoxydable 316L soumis au fretting corrosion grâce au Point Defect Model, PDM Predicting the steady state thickness of passive films with the Point Defect Model in fretting corrosion experiments

    Directory of Open Access Journals (Sweden)

    Geringer Jean

    2013-11-01

    Full Text Available Les implants orthopédiques de hanche ont une durée de vie d'environ 15 ans. Par exemple, la tige fémorale d'un tel implant peut être réalisée en acier inoxydable 316L ou 316LN. Le fretting corrosion, frottement sous petits déplacements, peut se produire pendant la marche humaine en raison des chargements répétés entre le métal de la prothèse et l'os. Plusieurs investigations expérimentales du fretting corrosion ont été entreprises. Cette couche passive de quelques nanomètres, à température ambiante, est le point clef sur lequel repose le développement de notre civilisation, selon certains auteurs. Ce travail vise à prédire les épaisseurs de cette couche passive de l'acier inoxydable soumis au fretting corrosion, avec une attention spécifique sur le rôle des protéines. Le modèle utilisé est basé sur le Point Defect Model, PDM (à une échelle microscopique et une amélioration de ce modèle en prenant en compte le processus de frottement sous petits débattements. L'algorithme génétique a été utilisé pour optimiser la convergence du problème. Les résultats les plus importants sont, comme démontré avec les essais expérimentaux, que l'albumine, la protéine étudiée, empêche les dégradations de l'acier inoxydable aux plus faibles concentrations d'ions chlorure ; ensuite, aux plus fortes concentrations de chlorures, un temps d'incubation est nécessaire pour détruire le film passif. Some implants have approximately a lifetime of 15 years. The femoral stem, for example, should be made of 316L/316LN stainless steel. Fretting corrosion, friction under small displacements, should occur during human gait, due to repeated loadings and un-loadings, between stainless steel and bone for instance. Some experimental investigations of fretting corrosion have been practiced. As well known, metallic alloys and especially stainless steels are covered with a passive film that prevents from the corrosion and degradation

  18. Resistance microwelding of 316L stainless steel wire to block

    DEFF Research Database (Denmark)

    Friis, Kasper Storgaard; Khan, M.I.; Bay, Niels;

    2011-01-01

    The excellent corrosion resistance of low carbon vacuum melted 316 stainless steel coupled with its non-magnetic properties makes it ideal for biomedical applications. The typical joint geometry for microcomponents, such as medical implants, includes joining of fine wire to a larger block. However...

  19. Effect of heat treatment on an AISI 304 austenitic stainless steel evaluated by the ultrasonic attenuation coefficient

    International Nuclear Information System (INIS)

    The properties of metals can be substantially changed by various methods, one of them is using heat treatment processes. Moreover, ultrasonic testing is the most preferred and effective, nondestructive testing technique for characterization of mechanical material properties. Austenitic stainless steel AISI 304 serves in many applications due to high strength and corrosion resistance. In certain applications, it is important to evaluate the mechanical properties of AISI 304 stainless steel. In this study, the ultrasonic method (attenuation measurement technique) is used to evaluate the hardness of AISI 304 stainless steel samples which were heat treated at different levels. Due to the heat treatment process, each sample has its specific microstructure and hardness which attenuate ultrasonic waves appropriately. The ultrasonic and hardness test show that it is possible to evaluate the hardness of AISI 304 stainless steel by ultrasonic attenuation coefficient. In addition, the relationship between ultrasonic attenuation coefficients and time of heat treatment is investigated.

  20. Effect of heat treatment on an AISI 304 austenitic stainless steel evaluated by the ultrasonic attenuation coefficient

    Energy Technology Data Exchange (ETDEWEB)

    Moghanizadeh, Abbas; Farzi, Abolfazl [Islamic Azad Univ., Esfarayen (Iran, Islamic Republic of). Dept. of Civil Engineering

    2016-07-01

    The properties of metals can be substantially changed by various methods, one of them is using heat treatment processes. Moreover, ultrasonic testing is the most preferred and effective, nondestructive testing technique for characterization of mechanical material properties. Austenitic stainless steel AISI 304 serves in many applications due to high strength and corrosion resistance. In certain applications, it is important to evaluate the mechanical properties of AISI 304 stainless steel. In this study, the ultrasonic method (attenuation measurement technique) is used to evaluate the hardness of AISI 304 stainless steel samples which were heat treated at different levels. Due to the heat treatment process, each sample has its specific microstructure and hardness which attenuate ultrasonic waves appropriately. The ultrasonic and hardness test show that it is possible to evaluate the hardness of AISI 304 stainless steel by ultrasonic attenuation coefficient. In addition, the relationship between ultrasonic attenuation coefficients and time of heat treatment is investigated.

  1. Hot rolling of the superaustenitic stainless steel AISI 904L: Vroče valjanje superavstenitnega nerjavnega jekla AISI 904L:

    OpenAIRE

    Arh, Boštjan; Burja, Jaka; PODGORNIK, Bojan; Tehovnik, Franc; Žužek, Borut

    2014-01-01

    The AISI 904L superaustenitic stainless steel has a narrow processing window. In this work the hot rolling of steel, specifically the hot deformation behavior, is investigated. Specimens of steel were hot rolled at temperatures from 1000 °C to 1250 °C with 50 °C increments and the rolling loads were measured and recorded. Microstructural changes were examined, with the accent on the recrystallization. From changes of the hot-rolling loads and microstructure it is concluded that the recrystall...

  2. Martensitic transformation on AISI 304 stainless steel produced by a coaxial plasma gun

    International Nuclear Information System (INIS)

    Full text: In a previous paper, a surface treatment of AISI 304 stainless steel irradiated by a Nitrogen ion beam generated in a coaxial plasma gun has been reported. The device is operated with a Titanium insert at the end of the inner electrode, producing a TiN coating on the surface of the sample. Because of the ion and plasma energy deposition, the sample surface is strongly heated during the treatment resulting in titanium diffusion. Preliminary X-ray diffraction (XRD) studies have shown the presence of a martensitic transformation on AISI 304 samples, probably induced by Ti atoms. In this work, the transformation depth is studied with grazing-incidence XRD on samples subjected to several superimposed shots. For this purpose, multiple low angles of incidence are used, allowing the analysis at different depths of the substrate

  3. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars; Evaluacion del comportamiento estructural y de resistencia a la corrosion de armaduras de acero inoxidable austenitico AISI 304 y duplex AISI 2304 embebidas en morteros de cemento Portland

    Energy Technology Data Exchange (ETDEWEB)

    Medina, E.; Cobo, A.; Bastidas, D. M.

    2012-07-01

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  4. Experimental Investigation of the Effect of Burnishing Force on Service Properties of AISI 1010 Steel Plates

    Science.gov (United States)

    Gharbi, F.; Sghaier, S.; Morel, F.; Benameur, T.

    2015-02-01

    This paper presents the results obtained with a new ball burnishing tool developed for the mechanical treatment of large flat surfaces. Several parameters can affect the mechanical behavior and fatigue of workpiece. Our study focused on the effect of the burnishing force on the surface quality and on the service properties (mechanical behavior, fatigue) of AISI 1010 steel hot-rolled plates. Experimental results assert that burnishing force not exceeding 300 N causes an increase in the ductility. In addition, results indicated that the effect of the burnishing force on the residual surface stress was greater in the direction of advance than in the cross-feed direction. Furthermore, the flat burnishing surfaces did not improve the fatigue strength of AISI 1010 steel flat specimens.

  5. Behavior of AISI SAE 1020 Steel Implanted by Titanium and Exposed to Bacteria Sulphate Deoxidizer

    Science.gov (United States)

    Niño, Ely Dannier V.; Garnica, Hernán; Dugar-Zhabon, Veleriy; Castillo, Genis

    2014-05-01

    A hybrid technology to treat solid surfaces with the pulse high voltage and electric arc discharges of low pressure with a three-dimensional ion implantation technique (3DII) is applied. This technology is used to protect AISI SAE 1020 steel against a microbiological corrosion. The titanium ion implanted steel samples (coupons) are subjected to a medium of bacteria sulphate deoxidizer (BSD) which are very typical of the hydrocarbon industry and are potentially harmful for structures when are in contact with petroleum and some of its derivatives. The used technology aims to find an effective hybrid procedure to minimize the harmful effects of bacteria on AISI SAE 1020 steel. The hybrid technology efficiency of superficial titanium implantation is estimated through the measurements of the point corrosion characteristics obtained after testing both the treated and non-treated coupons. The three-dimensional surface structures of the samples are reconstructed with help of a confocal microscope.

  6. Analysis of pulsed Nd:YAG laser welding of AISI 304 steel

    International Nuclear Information System (INIS)

    Pulsed laser welding of AISI 304 stainless steel plate was simulated using commercial finite element software to determine the optimal welding conditions. Due to geometric symmetry, only one plate was modeled to reduce the simulation computation time. User subroutines were created to account for a moving three-dimensional heat source and to apply boundary conditions. The material properties such as conductivity, specific heat, and mass density were determined as functions of temperature. The latent heat was considered within the given temperature range. The three-dimensional heat source model for pulsed laser beam butt welding was designed by comparing the finite element analysis results and experimental data. This successful simulation of pulsed Nd:YAG laser welding for AISI 304 stainless steel will prove useful for determining optimal welding conditions

  7. INFLUENCE OF AISI 316Ti STAINLESS STELL SURFACE TREATMENT ON PITTING CORROSION IN VARIOUS SOLUTIONS

    Directory of Open Access Journals (Sweden)

    Pavol Fajnor

    2010-12-01

    Full Text Available Investigation of the surface treatment effect on the resistance of AISI 316Ti stainless steel to pitting corrosion is presented in this paper. The grinded surfaces without additional chemical treatment, grinded and pickled, grinded, pickled and passivated surfaces are tested. The corrosion tests are carried out by exposition in solution which evoke pitting and by electrochemical cyclic potential - sweep method. According to the results the surface treatment has a great influence on the resistance of the tested material to pitting. It is not possible to estimate the best surface treatment because behavior of AISI 316Ti stainless steel with different surface state depends on the mechanism of corrosion processes which vary in the used experimental methods.

  8. Experimental study of mechanical properties of friction welded AISI 1021 steels

    Indian Academy of Sciences (India)

    Amit Handa; Vikas Chawla

    2013-12-01

    Friction welding is widely used as a mass production method in various industries. In the present study, an experimental set-up was designed in order to achieve friction welding of plastically deformed AISI 1021 steels. In this study, low alloy steel (AISI 1021) was welded under different welding parameters and afterwards the mechanical properties such as tensile strength, impact strength and hardness were experimentally determined. On the basis of the results obtained from the experimentation, the graphs were plotted. It is the strength of welded joints, which is fundamental property to the service reliability of the weldments and hence present work was undertaken to study the influence of axial pressure and rotational speed in friction welded joints. Axial pressure and rotational speed are the two major parameters which can influence the strength and hence the mechanical properties of the friction welded joints. Thus the axial pressure and rotational speed were taken as welding parameters, which reflect the mechanical properties.

  9. In Situ Observation of Solidification Process of AISI 304 Austenitic Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    HUANG Fu-xiang; WANG Xin-hua; ZHANG Jiong-ming; JI Chen-xi; FANG Yuan; YU Yan

    2008-01-01

    The solidification process of AISI 304 stainless steel during cooling at a rate of 0.05 K/s has been observed in situ using a confocal scanning laser microscope(CSLM).The results show that the δ phase appeared first in liquid steel,as the temperature decreased,the γ phase precipitated prior at δ-grain boundary at 1452.2℃,the liquid steel disappeared at 1431.3℃,and then theγphase precipitated on the δ ferrite.Based on the Scheil-GulliVer solidification model,the solidification processes of AISI 304 stainless steel are simulated using the Scheil model in Thermo-Calc.and the simulation results agree well with the results observed in the experiment.

  10. Oxidation behavior of 26Cr-16Ni and AISI 309 austenitic stainless steels in air flow at 1,173 K

    Energy Technology Data Exchange (ETDEWEB)

    Pipatnukun, Peeraya; Wangyao, Panyawat; Lothongkum, Gobboon [Chulalongkorn Univ., Bangkok (Thailand). Dept. of Metallurgical Engineering

    2015-11-01

    This work investigates the isothermal oxidation behavior of as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309 at 1,173 K in air flow rate of 40 cm{sup 3} x min{sup -1} using thermogravimetric analysis (TGA). In 33 hours, the oxidation resistance declines from high to low are as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309, respectively. The oxidation kinetic results show that the exponential rate constant of the as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309 are 8.79 x 10{sup -6}, 4.02 x 10{sup -5} and 4.35 x 10{sup -5} g x cm{sup -2} x s{sup -n}, respectively. The exponential growth rates of as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309 are 0.42, 0.29 and 0.32, respectively. It indicates that the oxidation kinetic of as cast 26Cr-16Ni approaches a parabolic rate law, but those of as cold-rolled and as cast AISI 309 approach the cubic rate law. The sequence of oxide scale formations on the tested samples is also discussed.

  11. Oxidation behavior of 26Cr-16Ni and AISI 309 austenitic stainless steels in air flow at 1,173 K

    International Nuclear Information System (INIS)

    This work investigates the isothermal oxidation behavior of as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309 at 1,173 K in air flow rate of 40 cm3 x min-1 using thermogravimetric analysis (TGA). In 33 hours, the oxidation resistance declines from high to low are as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309, respectively. The oxidation kinetic results show that the exponential rate constant of the as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309 are 8.79 x 10-6, 4.02 x 10-5 and 4.35 x 10-5 g x cm-2 x s-n, respectively. The exponential growth rates of as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309 are 0.42, 0.29 and 0.32, respectively. It indicates that the oxidation kinetic of as cast 26Cr-16Ni approaches a parabolic rate law, but those of as cold-rolled and as cast AISI 309 approach the cubic rate law. The sequence of oxide scale formations on the tested samples is also discussed.

  12. Martensitic Transformation in Ultrafine-Grained Stainless Steel AISI 304L Under Monotonic and Cyclic Loading

    Directory of Open Access Journals (Sweden)

    Heinz Werner Höppel

    2012-02-01

    Full Text Available The monotonic and cyclic deformation behavior of ultrafine-grained metastable austenitic steel AISI 304L, produced by severe plastic deformation, was investigated. Under monotonic loading, the martensitic phase transformation in the ultrafine-grained state is strongly favored. Under cyclic loading, the martensitic transformation behavior is similar to the coarse-grained condition, but the cyclic stress response is three times larger for the ultrafine-grained condition.

  13. Laser welding of butt joints of austenitic stainless steel AISI 321

    Directory of Open Access Journals (Sweden)

    A. Klimpel

    2007-11-01

    Full Text Available Purpose: of this paper: A study of an automated laser autogenous welding process of butt joints of austenitic stainless steel AISI 321 sheets 0.5 [mm] and 1.0 [mm] thick using a high power diode laser HPDL has been carried out.Design/methodology/approach: Influence of basic parameters of laser welding on shape and quality of the butt joints and the range of optimal parameters of welding were determined.Findings: It was showed that there is a wide range of laser autogenous welding parameters which ensures high quality joints of mechanical strength not lower than the strength of the base material (BM. The butt joints of austenitic steel AISI 321 sheets welded by the HPDL diode laser at optimal parameters are very high quality, without any internal imperfections and the structure and grain size of weld metal and HAZ is very small and also the HAZ is very narrow and the fusion zone is very regular.Research limitations/implications: Studies of the weldability of stainless steels indicate that the basic influence on the quality of welded joints and reduction of thermal distortions has the heat input of welding, moreover the highest quality of welded joints of austenitic stainless steel sheets are ensured only by laser welding.Practical implications: The technology of laser welding can be directly applied for welding of butt joints of austenitic steel AISI 321 sheets 0.5 and 1.0 [mm] thick.Originality/value: Application of high power diode laser for welding of austenitic stainless steel AISI 321.

  14. Structure and properties of the Stainless steel AISI 316 nitrided with microwave plasma

    International Nuclear Information System (INIS)

    In this work were presented the results obtained by nitridation on stainless steel AISI 316 using a plasma generated through a microwave discharge with an external magnetic field using several moistures hydrogen / nitrogen to form a plasma. The purpose of nitridation was to increase the surface h